Manual Peças Z60 30103 PDF

Serial Number Range
Z-60/34 to SN 1089
Part No. 30103

Rev C3
October 2009
October 2009
2 Z-60/34 Part No. 30103

October 2009
How to Read Your Serial Number
Part No. 30103 Z-60/34 3

October 2009
Table of Contents
500 Turntable Components

This manual is updated frequently. If you have a 501.1 Function Manifold / Auxiliary Power Unit...................72
printed manual, you can keep it up to date by 502.1 Hydraulic and Fuel Tanks..........................................74
downloading new figures from the Genie website at 503.1 Function Manifold......................................................76
www.genieindustries.com. For the most up-to-date 504.1 Turntable Rotator and Hydraulic and Electrical Rotary
parts information, visit the Parts Lookup System on Couplers..............................................................................80
the Genie website at www.genieindustries.com. 505.1 Ground Controls - View 1..........................................84
506.1 Ground Controls - View 2 (to serial number 456)......86
506.2 Ground Controls - View 2 (from serial number 457)...88
How to Read Your Serial Number..........................................3 507.1 Turntable Covers........................................................90
Parts Stocking List.................................................................7 508.1 Hydraulic Hoses and Fittings.....................................92
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9 600 Boom Components
601.1 Secondary Boom - View 1.........................................96
602.1 Secondary Boom - View 2.........................................98
Electronic Version 603.1 Upper Mid-pivot.......................................................100
604.1 Upper Mid-pivot and Primary Boom Rests..............102
Click on any page number to view the figure. 605.1 Primary and Extension Booms................................104
606.1 Cable Track..............................................................106
607.1 Jib Boom and Platform Rotator...............................108
100 Decals 608.1 Hydraulic Hoses and Fittings...................................112
101.1 Decals - Profile Views................................................10
102.1 Decals - End Views....................................................12 700 Platform Components
103.1 Decals and Paint - Top View and Platform.................14 701.1 Platform Installation - View 1...................................114
702.1 Platform Installation - View 2...................................116
200 2WD Drive Chassis Components 703.1 Platform Controls - View 1.......................................118
201.1 Steer Linkage - non-oscillating Axle..........................16 704.1 Platform Controls - View 2.......................................120
202.1 2WD Steer Linkage - Oscillating Axle........................18 705.1 Joystick Controller - Drive / Steer............................122
203.1 2WD Steer Axle - Non-oscillating..............................20 706.1 Joystick Controller - Boom Functions, Dual Axis.....124
204.1 2WD Steer Axle - Oscillating.....................................22 707.1 Joystick Controller - Boom Functions, Single Axis...126
205.1 2WD Steer Manifold and Steer / Oscillation
Manifold...............................................................................24 Indices
206.1 2WD Drive Manifold (to SN 670)...............................26 Part Number Index.............................................................128
206.2 2WD Drive Manifold (from SN 671)...........................28 Part Description Index.......................................................132
207.1 2WD Non-steer Axle (to SN 670)..............................30
207.2 2WD Non-steer Axle (to SN 670)..............................32
Cross References
208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle Fittings Cross Reference...................................................138
(to SN 909)..........................................................................34
208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle
(from SN 910)......................................................................38
209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle.42
300 4WD Drive Chassis Components

301.1 4WD Steer Linkage - Oscillating Axle........................46
302.1 4WD Steer Axle - Oscillating.....................................48
303.1 4WD Steer / Oscillation Manifold...............................50
304.1 4WD Drive Manifold (to SN 670)...............................52
304.2 4WD Drive Manifold (from SN 671)...........................54
305.1 4WD Non-steer Axle..................................................56
306.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle.58
400 Engine Components

401.1 Ford Gasoline/LPG Engine - View 1..........................62
404.1 Deutz Diesel Engine - View 1....................................68
405.1 Deutz Diesel Engine - View 2....................................70
4 Z-60/34 Part No. 30103

October 2009
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 30103 Z-60/34 5

October 2009
Notes
6 Z-60/34 Part No. 30103

October 2009
Parts Stocking List
Part No. 30103 Z-60/34 7

October 2009
How To Order Parts
8 Z-60/34 Part No. 30103

October 2009
Fax Order Form
Part No. 30103 Z-60/34 9

100 Decals October 2009
101.1 Decals - Profile Views
10 Z-60/34 Part No. 30103

October 2009 100 Decals
101.1 Decals - Profile Views
Item Part No. Description Qty. Item Part No. Description Qty.
-- 30106 DECAL KIT,INSTRUCTIONAL, Z60 24 30084 DECAL,GROUND CONTROL

-- 30107 DECAL KIT,COSMETIC, Z60 PANEL.............................................1
1 28235 DECAL,POWER TO PLATFORM 25 29791 DECAL,NOTICE,PRE-OPERATION.1

115V................................................1 26 30079 DECAL,OPERATING
-- 28174 DECAL,POWER TO PLATFORM INSTRUCTIONS..............................1
230V................................................1 27 31060 DECAL,DANGER DO NOT ALTER
2 31160 DECAL,STRIPE (10")......................1 SWTC..............................................1
3 31158 DECAL,GENIE Z60/34....................1 28 31159 DECAL,GENIE Z60/34....................1
4 30407 DECAL,GENIE 4 WD, WHITE.........2

-- 30406 DECAL"GENIE 2 WD" WHITE.........2
5 31163 DECAL,Z, Z45MP............................2
6 28175 DECAL,WARNING-COMPART
ACCESS..........................................2
7 28164 DECAL,NOTICE,HAZARDOUS
MAT'LS............................................1
8 30082 DECAL,NOTICE TIRE
PRESSURE.....................................1
9 28238 DECAL,NOTICE,ENG.SPECS,FORD423.1
9 29780 DECAL,NOTICE,DEUTZ ENGINE
SPEC...............................................3
10 28162 DECAL,WARNING,CRUSHING......1
11 28170 DECAL,DANGER,BATT SAFE
BOOM..............................................1
12 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................2
13 33550 TAPE,WARNING,BLK/YEL, 50' ROLL
14 25980 DECAL,ELECTROCUTION
HAZARD..........................................2
16 31059 DECAL,WARNING COLLISION
HAZARD..........................................2
18 28160 DECAL,LABEL,LIQUID
PROPANE.......................................1
19 28157 DECAL,USE DEXRON***................1
20 28158 DECAL,LABEL,UNLEADED GAS
ONLY...............................................2
-- 28159 DECAL,LABEL,DIESEL FUEL........2
21 28171 DECAL,DANGER,NO
SMOKING***...................................1
22 25994 DECAL,NOTICE,SHUTOFF
VALVES...........................................1
23 30078 DECAL,DANGER,GEN.SAFETY
RULES.............................................1
Part No. 30103 Z-60/34 11

102.1 Decals - End Views
12 Z-60/34 Part No. 30103

102.1 Decals - End Views
Item Part No. Description Qty.

HAND..............................................2
2 31162 DECAL,GENIE BOOM (17")............2
3 25980 DECAL,ELECTROCUTION
HAZARD..........................................3
5 30079 DECAL,OPERATING
INSTRUCTIONS..............................1
6 29791 DECAL,NOTICE,PRE-OPERATION.1
7 28235 DECAL,POWER TO PLATFORM
115V................................................1
-- 28174 DECAL,POWER TO PLATFORM
230V................................................1
Part No. 30103 Z-60/34 13

103.1 Decals and Paint - Top View and Platform
14 Z-60/34 Part No. 30103

103.1 Decals and Paint - Top View and Platform

PLAT................................................2
2 29492 DECAL,NOTICE,OP.INST(PLAT)
S60..................................................1
3 29791 DECAL,NOTICE,PRE-OPERATION.1
4 30078 DECAL,DANGER,GEN.SAFETY
RULES.............................................1
5 97887 DECAL,INSTR,MAX SIDE
FRC,ANSI........................................1
7 28236 DECAL,WARN,IMPROPER
OPERATION....................................1
8 28176 DECAL,LABEL,MANUAL NOT
HERE...............................................1
9 30080 DECAL,NOTICE,MAX LOAD 500
LBS..................................................1
10 27206 DECAL,TRIANGLE,BLUE...............2
11 28175 DECAL,WARNING-COMPART
ACCESS..........................................2
12 28178 DECAL,WARN,SHEAR
TURNTABLE....................................2
13 27204 DECAL,ARROW BLUE....................1
14 27207 DECAL,TRIANGLE,YELLOW..........2
15 27205 DECAL,ARROW YELLOW..............1
16 28181 DECAL,WARN,NO STEP OR
RIDE................................................1
17 30083 DECAL,PLATFORM CTRL
PANEL.............................................1
18 28165 DECAL,INSTRUCT,FOOTSWITCH
OPER..............................................1
Part No. 30103 Z-60/34 15

200 2WD Drive Chassis Components October 2009
201.1 Steer Linkage - non-oscillating Axle
16 Z-60/34 Part No. 30103

October 2009 200 2WD Drive Chassis Components
201.1 Steer Linkage - non-oscillating Axle
1 58101 TIE ROD ENHANCEMENT KIT.......1 -- 29183 SEAL

-- 63238 TIE ROD END KIT,25212,25217,25372,S60...........2
WELD,SERVICE,Z60.......................1 Footnotes
2 6708 SCREW,HHC,3/8-16 X 2.25............6 1: Quantity listed for this item is approximate.
3 4828 NUT,NYLOCK,3/8-16.......................8 Actual quantity may vary, to ensure proper fit.
4 25419 PIN,STEER......................................6
5 27953 NUT,HEX,JAM,1.25-7......................1
6 31093 TIE ROD, WELD.NON-OSC,Z60.....1
7 Ref. 2WD Steer Manifold (refer to
figure 205.1)....................................1
8 8220 SCREW,HHC,1/2-13 X 4.................1
9 6198 NUT,NYLOCK,1/2-13.......................1
10 36370 PIN,2.50DIAX15.00LG,1HOLE........1
11 30370 BEARING,1.25IDX1.5ODX1.00L.....6
12 30431 BEARING,
GARLOCK,GM2832-32...................4
to SN 909
-- 53451 BEARING,1.00"ID X 1.40"OD X 1"...4
from SN 910
13 31091 YOKE ASSY,2WD LF.SIDE,Z60.......1
includes index numbers 11 and 12
14 6175 SCREW,HHC,3/8-16 X 1.................2
15 24039 WASHER,3/8 PLATE
(3/8X2X3/16TK................................2
16 30257 WASHER,THRUST 1.75 ID.............2
17 29746 WASHER,FLAT,2.5 X 4 X .062........2
1
18 25436 WASHER,THRUST,2.56 X 4.0

X.18.................................................2
19 27698 BEARING,2.50IDX2.75ODX2.00L....2
20 21604 SCREW,HHC,3/8-16 X 3.25............2
21 31092 NON-OSCILLATING AXLE,Z60.......1
includes 2 each index numbers 11 and
19
22 31090 YOKE ASSY,2WD RT.SIDE,Z60......1
includes index numbers 11 and 12; to
SN 909
-- 46495 Yoke Assembly - 2WD Non-oscillating
Axle, Right Side...............................1
includes index numbers 11 and 12;
from SN 910
23 30185 PIN,KING,HI-STEER ANGLE,Z60....2
24 53462 STEER. CYL. RETRO FIT KIT
Z60..................................................2
Part No. 30103 Z-60/34 17

202.1 2WD Steer Linkage - Oscillating Axle
18 Z-60/34 Part No. 30103

1 Ref. 2WD Steer / Oscillation Manifold 29 25416 WEAR PAD,OSCILLATING AXLE,

(refer to figure 205.1) S60..................................................2
2 8220 SCREW,HHC,1/2-13 X 4.................5 30 31547 SHIM,OSCILLATING AXLE.............2
3 6198 NUT,NYLOCK,1/2-13.......................3 1
4 36370 PIN,2.50DIAX15.00LG,1HOLE........1 31 25404 BLOCK,WEDGE,OSC.AXLE...........2

to SN 909
32 63216 CYLINDER, OSCILLATING AXLE....1
-- 36370 PIN,2.50DIAX15.00LG,1HOLE........1
-- 29186 SEAL KIT,25373 OSC.CYL,S60......1
from SN 910
33 29211 WELDMENT,ROD END...................1
5 Ref. Hydraulic Hoses & Fittings (refer
to figure 208.1)................................1 34 27953 NUT,HEX,JAM,1.25-7......................1
6 25419 PIN,STEER......................................6 35 29210 TIE ROD, WELD. S60......................1
7 4828 NUT,NYLOCK,3/8-16.......................6 36 27695 BEARING,FL,1.75IDX1.94ODX1.50L.4
8 6708 SCREW,HHC,3/8-16 X 2.25............6 37 25769 PIN,OSCILLATING,ROLLR,8 X
1.75..................................................2
9 53462 STEER. CYL. RETRO FIT KIT
Z60..................................................2 38 27656P RETAINER,AXLE ROLLER
PIN,PAI............................................2
-- 29183 SEAL
KIT,25212,25217,25372,S60...........2 39 10587 SCREW,HHC,1/2-13 X .75..............2
10 45645 SCREW,RHM,8-32 X .75.................2 40 6033 WASHER,LOCK,0.5".......................2
11 6607 WASHER,LOCK,#10 PLTD.............2 Footnotes
12 18605 NUT,NYLOCK,8-32..........................2 1: Quantity listed for this item is approximate.
13 29855P BRACKET,PUSH ROD Actual Quantity may vary, to ensure proper fit.
SWITCH,PAIN.................................1
14 31266 ACTUATOR
ASSY,PROX.SWITCH.....................1
15 7339 SCREW,HHC,1/4-20 X .5................2
16 6356 WASHER,LOCK,.25........................2
17 6638 WASHER,FLAT,USS,1/4"Y..............2
18 33627 PROX SWITCH W/INSTALL INST....1
19 8357 SCREW,HHC,1/2-13 X 3.5..............2
20 27694 BEARING,1.25 ID X 1.41 OD X 1"...6
21 29213 YOKE ASSY,2/4WD,L.S.,S60/Z60....1
includes index number 20
22 27698 BEARING,2.50IDX2.75ODX2.00L....6
23 25436 WASHER,THRUST,2.56 X 4.0
X.18.................................................4
24 29746 WASHER,FLAT,2.5 X 4 X .062........2
25 29212 FRONT AXLE ASSY,S60,Z60.........1
26 29214 YOKE
ASSY,2/4WD,R.S.,S60/Z60.............1
includes 2 each index number 20
27 25418 PIN,KING.........................................2
28 16439 SCREW,FHS,3/8-16 X 1..................8
Part No. 30103 Z-60/34 19

203.1 2WD Steer Axle - Non-oscillating
20 Z-60/34 Part No. 30103

203.1 2WD Steer Axle - Non-oscillating
1 6090 SCREW,HHC,1/4-20 X .75..............4

2 6356 WASHER,LOCK,.25........................4
3 6638 WASHER,FLAT,USS,1/4"Y..............4
4 31088 COVER ASSY,DRIVE
CHASSIS,STEER............................1
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....4
6 30124 WHEEL,SPLIT RIM.........................2
-- 30458 ASSY,TIRE & WHEEL,FOAM FILLED
industrial tire assembly
-- 73257 TIRE & WHEEL ASSY: AIR.............2
left side
right side
-- 73259 WHEEL,19.5 X 11.75***..................2
-- 73260 TIRE & WHEEL ASSY,FOAM***......2
left side
right side
7 30403 TIRE,32 X 12 - 15 NHS...................2
industrial tire
-- 30404 INNER TUBE...................................2
-- 30420 WHEEL RIM, FLAP.........................2
-- 73185 TIRE,385-19.5,16PLY,OUTRIGGER*.2
8 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
9 13002 SCREW,HHC,5/16-18 X 1 GR5.......8
10 6886 WASHER,LOCK,.313......................8
11 53985 CAP, DUST......................................2
12 53989 NUT,CASTLE, 1-1/4 - 12 UNF.........2
13 53990 PIN, COTTER, 732 DIA...................2
14 53988 WASHER, PLATE............................2
15 53987 OUTER BEARING...........................1
16 Contact service department............2
-- 53993 KIT,BEARING, Z60
-- 53994 STUD, HUB, 5/8-18 X 2 1/2
17 53986 INNER BEARING............................1
18 53991 SEAL, GREASE..............................1
Part No. 30103 Z-60/34 21

204.1 2WD Steer Axle - Oscillating
22 Z-60/34 Part No. 30103

1 6090 SCREW,HHC,1/4-20 X .75..............4

2 6356 WASHER,LOCK,.25........................4
3 6638 WASHER,FLAT,USS,1/4"Y..............4
CHASSIS,STEER............................1
6 30124 WHEEL,SPLIT RIM.........................2
-- 30458 ASSY,TIRE & WHEEL,FOAM FILLED
left side
right side
-- 73259 WHEEL,19.5 X 11.75***..................2
left side
right side
7 30403 TIRE,32 X 12 - 15 NHS...................2
industrial tire
-- 30404 INNER TUBE...................................2
-- 30420 WHEEL RIM, FLAP.........................2
-- 73185 TIRE,385-19.5,16PLY,OUTRIGGER*.2
8 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
9 13002 SCREW,HHC,5/16-18 X 1 GR5.......8
10 6886 WASHER,LOCK,.313......................8
11 53985 CAP, DUST......................................2
12 53989 NUT,CASTLE, 1-1/4 - 12 UNF.........2
13 53990 PIN, COTTER, 732 DIA...................2
14 53988 WASHER, PLATE............................2
15 53987 OUTER BEARING...........................1
16 Contact service department............2
-- 53993 KIT,BEARING, Z60
-- 53994 STUD, HUB, 5/8-18 X 2 1/2
17 53986 INNER BEARING............................1
18 53991 SEAL, GREASE..............................1
19 29891-S SPINDLE WELDMENT....................2
20 45066 SCREW,SHC,5/8-11 X 2.25..........24
21 13064 WASHER,FLAT,.625
HARDENED..................................24
Part No. 30103 Z-60/34 23

205.1 2WD Steer Manifold and Steer / Oscillation Manifold
24 Z-60/34 Part No. 30103

205.1 2WD Steer Manifold and Steer / Oscillation Manifold
-- 28750 O-RING KIT,FIELD SVC,ALL PROD

-- 31778 STEER MANIFOLD ASSEMBLY
includes index numbers 1-4 and 8
-- 32636 MANIFOLD,STEER/OSCILLATION***
includes index numbers 12-16
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48649 NUT-D03 COIL................................2
2 41771 COIL,10V SPADE,D03....................2
3 43255 SCREW,SHC,10-24 X 2..................4
4 6607 WASHER,LOCK,#10 PLTD.............4
5 30444 SCREW,SHC,1/4-20 X 2.................2
6 6638 WASHER,FLAT,USS,1/4"Y..............2
7 6091 NUT,NYLOCK,1/4-20.......................2
8 24675 SUB PLATE (SPOOL VALVE)..........1
9 6175 SCREW,HHC,3/8-16 X 1.................2
10 6021 WASHER,LOCK,.375......................2
11 5397 WASHER,FLAT,USS,5/16",Y...........2
12 48684 VALVE, SOLENOID, 10V.................1
13 65443 VALVE-RELIEF, 250 PSI (32636).....1
14 52034 VALVE,SOLENOID,2 POS-4
WAY-10V..........................................1
15 29744 COIL,10V.........................................3
16 52943 NUT-SOLENOID VALVE (52885).....2
Part No. 30103 Z-60/34 25

206.1 2WD Drive Manifold (to SN 670)
26 Z-60/34 Part No. 30103

-- 25375 SEAL KIT (ALL MANIFOLDS)

-- 25506 MANIFOLD,TRACTION,2WD
Complete to SN 670
1 27766 VALVE,FLOW REGULATOR............4
-- 110194 SEAL KIT, VALVE, #10
2 27760 VALVE,RELIEF................................1
3 27759 VALVE,CHECK................................1
4 29066 VALVE,SOLENOID,10V,2POS
3WAY**............................................3
-- 27814 COIL,SOLENOID,10V.....................3
-- 45912 NUT,SOLENOID,2POS 3WAY.........3
5 29294 PLUG,ORIFICE,.025"......................1
6 27763 VALVE,PILOT TO OPEN CHECK.....4
7 27761 VALVE,SHUTTLE............................1
8 45483 VALVE,SHUTTLE***........................1
9 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
-- 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
10 48880 CAP,DIAGNOSTIC NIPPLE.............1
Part No. 30103 Z-60/34 27

206.2 2WD Drive Manifold (from SN 671)
28 Z-60/34 Part No. 30103

A Relief Valve
Charge Pressure Circuit
B Flow Divider/Combiner Valve
Controls Flow to Drive Motors in
Forward and Reverse
C Orifice - Plug, 0.070 inch (1.38 cm)
Drive Circuit
D Valve - Shuttle, 3 postion 3 way
Charge Pressure, Hot Oil Shuttle
E Diagnostic Fitting
Testing
-- 34448 TRACTION MANIFOLD,2WD***
includes index numbers 1 through 4
KIT-SERVICE,ORFS*
1 43597 VALVE,RELIEF,210 PSI...................1
2 52726 VALVE,FLOW
DIVIDER/COMBINER......................1
3 33520 PLUG,ORIFICE,0.070.....................1
4 27761 VALVE,SHUTTLE............................1
PORT***..........................................1
Q-DSCNT........................................1
Part No. 30103 Z-60/34 29

207.1 2WD Non-steer Axle (to SN 670)
30 Z-60/34 Part No. 30103

1 31089 COVER ASSY, CHASSIS,DRIVE.....1 -- 29291 SEAL KIT,MICO...............................2

2 6090 SCREW,HHC,1/4-20 X .75..............8 -- 29292 BRAKE,LINING KIT,MICO...............2
3 6356 WASHER,LOCK,.25........................8 -- 29293 BEARING KIT,MICO........................2
4 6638 WASHER,FLAT,USS,1/4"Y..............8 20 29280 DRIVE MOTOR REAR,2WD/11
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....8 DEGREE.........................................2
6 30302P COVER,DRIVE
CHASS,AXLE,PAINT.......................2 -- 29739 SEAL KIT,SAUER-DANFOSS
M46***.............................................2
7 45495 SCREW,SHC,5/8-11 X 3.00,
A574..............................................12 21 22786 SCREW,HHC,1/2-13 X 5.5..............4
8 13064 WASHER,FLAT,.625 22 13066 WASHER,FLAT,.5 HARDENED.......4

HARDENED..................................12
9 45076 NUT,HEX,JAM,5/8-11....................12
10 29231 TORQUE HUB,49:1.........................2
-- 21166 LUG BOLT,5/8-18,WHEEL HUB......2
-- 29288 SEAL KIT,FAIRFIELD,W2B2............2
11 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
12 73185 TIRE,385-19.5,16PLY,OUTRIGGER*.2
-- 30403 TIRE,32 X 12 - 15 NHS...................2
industrial tire
-- 30404 INNER TUBE...................................2
-- 30420 WHEEL RIM, FLAP.........................2
-- 30458 ASSY,TIRE & WHEEL,FOAM
FILLED............................................2
left side
right side
left side
right side
13 73259 WHEEL,19.5 X 11.75***..................2
14 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3
15 6033 WASHER,LOCK,0.5".......................7
to figures 208.1 or 209.1)................7
17 Ref. 2WD Drive Manifold (refer to
figure 206.1 or 206.2)......................7
18 22811 O-RING,MOTOR TO BRAKE...........4
19 29230P BRAKE,MICO,PAINTED-S60
DRIVE..............................................2
Part No. 30103 Z-60/34 31

32 Z-60/34 Part No. 30103

1 31089 COVER ASSY, CHASSIS,DRIVE.....1 12 73261 TIRE & WHEEL ASSY,FOAM***......2

2 6090 SCREW,HHC,1/4-20 X .75..............8 right side
3 6356 WASHER,LOCK,.25......................10 13 30124 WHEEL,SPLIT RIM.........................2
4 6638 WASHER,FLAT,USS,1/4"Y............18 13 73259 WHEEL,19.5 X 11.75***..................2
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....8 14 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
6 34448 TRACTION MANIFOLD,2WD***......8 15 6033 WASHER,LOCK,0.5".......................6
7 30302P-S COVER,DRIVE 16 6115 SCREW,HHC,1/4-20 X 3.5..............2

CHASSIS,AXLE,PAINT...................2 17 43599 VALVE,CHECK................................1
8 45495 SCREW,SHC,5/8-11 X 3.00, 18 Ref. Hydraulic Hoses and Fittings
A574..............................................12 (refer to Figure 207.1 or 208.1).......1
9 42191 WASHER,FLAT,.640X1.160X.09....12 19 42157 MANIFOLD,BRAKE/MOTOR
10 21144 CAP,DISENGAGE-45553 TORQUE SHIFT..............................................1
HUB.................................................2 includes index numbers 17 and 20
through 23
10 21145 DISCONNECT ROD-45553
TQ.HUB...........................................2 20 32669 ORIFICE PLUG,.025 (30551)..........1
10 21146 COVER CAP,TORQUE HUB***.......2 21 65766 VALVE,SOLENOID,10V

W/DIODE***.....................................2
10 21149 LUG,WHEEL includes index numbers 22 and 23
STUD,5/8-18,W1/4HB**...................2
22 43601 COIL,SOLENOID,10V W/ DIODE.....2
10 29231 TORQUE HUB,49:1.........................2
10 29288 SEAL KIT,FAIRFIELD,W2B2............2
24 52087 O-RING,2-044 BUNA......................2
10 65445 BEARING & RACE
KIT(29231)/Z60...............................2 25 41918 LINING KIT,MICO BRAKE...............2
10 65446 COVER - END,TORQUE HUB 25 41921 SEAL KIT,BRAKE,MICO..................2

(29231)............................................2 25 41922 BEARING KIT,BRAKE,MICO...........2
10 65447 O-RING - TORQUE HUB END 25 73898 BRAKE,WHEEL,1400 IN/LB***.......2
COVER............................................2 26 22811 O-RING,MOTOR TO BRAKE...........2
10 65448 WASHER,THRUST-TORQUE 27 29280 DRIVE MOTOR REAR,2WD/11
HUB-29231......................................2 DEGREE.........................................2
11 54627 NUT,LUG,5/8-18 X 90 27 29739 SEAL KIT,SAUER-DANFOSS
DEGREE,Z45................................18 M46***.............................................2
12 30403 TIRE,32 X 12 - 15 NHS...................2 28 22786 SCREW,HHC,1/2-13 X 5.5..............4
industrial tire
29 13066 WASHER,FLAT,.5 HARDENED.......4
12 30404 INNER TUBE...................................2
12 30420 WHEEL RIM, FLAP.........................2
12 30458 ASSY,TIRE & WHEEL,FOAM
FILLED............................................2
12 73185 TIRE,385-19.5,16PLY,OUTRIGGER*.2
12 73257 TIRE & WHEEL ASSY: AIR.............2
left side
12 73258 TIRE & WHEEL ASSY: AIR.............2
right side
12 73260 TIRE & WHEEL ASSY,FOAM***......2
left side
Part No. 30103 Z-60/34 33

208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (to SN 909)
34 Z-60/34 Part No. 30103

1 13120 ELBOW,070220-6-6.........................6 27 31459 HOSE ASSY,50"..............................1

2 28444 TEE,RUN,070428-6-6......................3 9
3 30440 HOSE ASSY,22"..............................2 28 31462 HOSE ASSY,33"..............................1

1 10
4 30442 HOSE ASSY,16"..............................2 29 23802 TEE,RUN,070428-4-4......................1

2
30 31457 HOSE ASSY,38"..............................1
5 30443 HOSE ASSY,46"..............................1 10
2
6 45412 CONNECTOR,070120-6-6..............1
7 27164 CONNECTOR,070120-12-16..........3
8 30441 HOSE ASSY,47"..............................1
3
9 28448 ELBOW,070220-6-8.........................1
10 31468 HOSE ASSY,42"..............................1
4
11 19687 CONNECTOR,070120-12-12..........5
12 45170 HOSE
END,BARBED,SWIVEL,-12-12........2
13 25951 ELBOW,070220-8-12.......................3
14 22099 ELBOW,070320-12-12.....................1
15 31463 HOSE ASSY,23"..............................1
5
16 31460 HOSE,47"........................................1
6
17 31461 HOSE,31"........................................2
7
18 28597 HOSE
END,BARBED,SWIVEL,90DEG-8....1
19 45703 CONNECTOR,070120-8-8..............2
20 20925 ELBOW,070220-12-12.....................1
21 45412 CONNECTOR,070120-6-6..............1
22 20324 HOSE
END,BARBED,SWIVEL,-8-8............3
23 30436 HOSE ASSY,32"..............................4
7
24 20332 ELBOW,070220-12-16.....................4
25 13921 ELBOW,070220-4-4.........................2
26 31458 HOSE ASSY,46"..............................1
8
Part No. 30103 Z-60/34 35

(continued)
36 Z-60/34 Part No. 30103

Footnotes 1/4" Thermoplastic Medium Pressure (Synflex

1: Hose End - Female JIC Swivel, 6-6 (Synflex 3130-04)
3903-06546), Hose End - Female JIC Swivel,
6-6 (Synflex 3903-06546) and Hose - 3/8"
Thermoplastic Medium Pressure (Synflex
3130-06)
2: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - 90o Female JIC
Swivel, 6-6 (Synflex 3903-06646) and Hose -
3/8" Thermoplastic Medium Pressure (Synflex
3130-06)
6-8 (Synflex 3903-06548) and Hose - 3/8"
3130-06)
4: Hose End - Female JIC Swivel, 12-12
(Weatherhead 43012E-612), Hose End - 90o
Female JIC Swivel, 12-12 (Weatherhead
43012E-672) and Hose - 3/4" 4 Spiral High
Pressure (Weatherhead H43012)
(Weatherhead 43012E-612), Hose End -
6: Hose - 3/4" Push On (Weatherhead H20112)
8: Hose End - Female JIC Swivel,4 (Synflex
3903-04544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -
3130-04)
9: Hose End - Female JIC Swivel,6-4 (Synflex
3130-04)
Part No. 30103 Z-60/34 37

208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (from SN 910)
38 Z-60/34 Part No. 30103

-- 49612 O-RING KIT (ORFS FITTINGS) 24 49156-2656-S HOSE ASSY,3/4,90 FEM,STR

-- 49613 PLUG AND CAP FEM.................................................1
KIT-SERVICE,ORFS* 7
1 48915 ELBOW,90D,520220-6....................4 25 48904 ELBOW,90D,520220-4-4.................3

2 48919 TEE,BRANCH,520429-6.................2 26 48911 ELBOW,90D,520220-4-6***.............1
3 49128-2709 HOSE ASSEMBLY,3/8.....................2 27 49118-2358-S HOSE ASSEMBLY,1/4.....................1
1 8
4 49130-2957 HOSE ASSEMBLY,3/8.....................2 28 49156-3331-S HOSE ASSY,3/4,90 FEM,STR

2 FEM.................................................1
8
5 49135-4664 HOSE ASSEMBLY,3/8.....................1
3 29 49156-4006-S HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
6 48942 ELBOW,90D,520220-8-6.................1 8
7 48916 FITTING,CONN,520120-6...............5
30 48918 TEE,RUN,520428-6.........................1
8 48977 CONN,520120-12-16.......................4
31 49143-4029-S HOSE ASSY,1/2,90 FEM,STR
9 49167-3029 HOSE ASSEMBLY,1/2.....................1 FEM.................................................1
4 9
10 48929 FITTING,ELBOW,90D,520220-6-8**.2 32 49119-3028-S HOSE ASSY,1/4,STR FEM,STR
11 48959 FITTING,ELBOW,90D,520220-12....1 FEM.................................................1
12 48947 ELBOW,90D,520220-8-12...............3 10
13 48964 FITTING,TEE,RUN,SWIVEL52043212.1 33 49119-2978-S HOSE ASSY 1/4,STR FEM,STR

14 48963 FITTING,ELBOW,45D,520320-12***.1 FEM.................................................1
10
FEM.................................................1 34 49120-3581-S HOSE ASSY(2SPD TO L.R.DRV
5 MOTR..............................................1
11
16 48960 FITTING,CONN,520120-12***.......14
17 49156-3056-S HOSE ASSY,3/4,90 FEM,STR 35 49164-1943-S HOSE ASSEMBLY,1/4.....................1
FEM.................................................1 12
5
36 49118-2858-S HOSE ASSEMBLY,1/4.....................1
18 49151-2323-S HOSE ASSY,3/4,STR FEM,STR 12
FEM.................................................1
6 37 48908 FITTING,TEE,RUN,SWIVEL520432-4.1
19 48959 FITTING,ELBOW,90D,520220-12....2
20 48905 CONN,520120-4***..........................3
21 49142-4087-S HOSE ASSEMBLY,1/2"....................1
7

FEM.................................................1
7
23 48938 FITTING,TEE,RUN,SWIVEL520432-8.2
Part No. 30103 Z-60/34 39

(continued)
40 Z-60/34 Part No. 30103

Footnotes 11: Hose End - Female, Swivel, ORFS (Parker

1: Hose End - Female, Swivel, 90°, ORFS No. 1JC43-6-4), Hose End - Female, Swivel,
(Parker No. 1J943-6), Hose End - Female, ORFS (Parker No. 1JC43-4) and Hose, 1/2
Swivel, ORFS (Parker No. 1JC43-6) and Hose, inch (Parker No. 481-8)
3/8 inch (Parker No. 451TC-6) 12: Hose End - Female, Swivel, ORFS (Parker
2: Hose End - Female, Swivel, ORFS (Parker No. 1JC43-6-4), Hose End - Female, Swivel,
No. 1JC43-6), Hose End - Female, Swivel, 90°, ORFS (Parker No. 1J943-4) and Hose,
ORFS (Parker No. 1JC43-6) and Hose, 3/8 1/4 inch (Parker No. 451TC-4)
inch (Parker No. 451TC-6)
3: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8-6), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6) and Hose, 3/8
4: Hose End - Female, Swivel, 90°, ORFS
(Parker No. 1J943-8), Hose End - Female,
Swivel, ORFS (Parker No. 1JC43-8) and Hose,
1/2 inch (Parker No. 481-8)
Swivel, ORFS (Parker No. 1JC71-12) and
Hose, 3/4 inch (Parker No. 772-12)
No. 1JC43-12), Hose End - Female, Swivel,
inch (Parker No. 481-12)
(Parker No. 1J943-12-8), Hose End - Female,
1/2 inch (Parker No. 451TC-8)
8: Hose End - Female,Swivel, 90°, ORFS
(Parker No. 1J943-6-4), Hose End - Female,
No. 1JC43-4), Hose End - Female, Swivel,
Part No. 30103 Z-60/34 41

209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle
42 Z-60/34 Part No. 30103

1 13120 ELBOW,070220-6-6.........................5 27 30436 HOSE ASSY,32"..............................4

2 20923 CONNECTOR,070120-8-6..............2 6
3 28597 HOSE 28 20332 ELBOW,070220-12-16.....................4

END,BARBED,SWIVEL,90DEG-8....2
29 13921 ELBOW,070220-4-4.........................2
4 30449 HOSE ASSY,40"..............................2
30 31458 HOSE ASSY,46"..............................1
1
7
5 30452 HOSE ASSY,18"..............................1
31 31459 HOSE ASSY,50"..............................1
2
8
6 45705 TEE,BRANCH,070429-6-6..............2
32 31462 HOSE ASSY,33"..............................1
7 30450 HOSE ASSY,26"..............................2 9
3
33 23802 TEE,RUN,070428-4-4......................1
8 30448 HOSE ASSY,28"..............................2
34 31457 HOSE ASSY,38"..............................1
3
9
9 20324 HOSE
END,BARBED,SWIVEL,-8-8............6
10 20328 TEE,BRANCH,070433-8.................1
11 45412 CONNECTOR,070120-6-6..............6
12 30451 HOSE ASSY,42"..............................1
3
13 27164 CONNECTOR,070120-12-16..........3
14 28034 HOSE,55"........................................1
3
15 31468 HOSE ASSY,42"..............................1

4
16 28448 ELBOW,070220-6-8.........................1
17 19687 CONNECTOR,070120-12-12..........5
18 45170 HOSE
19 25951 ELBOW,070220-8-12.......................3
20 22099 ELBOW,070320-12-12.....................1
21 31463 HOSE ASSY,23"..............................1
5
22 31460 HOSE,47"........................................1
6
23 31461 HOSE,31"........................................2
6
24 45703 CONNECTOR,070120-8-8..............2
25 20925 ELBOW,070220-12-12.....................1
26 28444 TEE,RUN,070428-6-6......................1
Part No. 30103 Z-60/34 43


(continued)
Footnotes
6-6 (Synflex 3903-06546) and Hose - 3/8"
3130-06)
3130-06)
(Weatherhead 43012E-612), Hose End -
3130-04)
3130-04)
3130-04)
44 Z-60/34 Part No. 30103


(continued)
Part No. 30103 Z-60/34 45

46 Z-60/34 Part No. 30103

1 Ref. 4WD Steer / Oscillation Manifold 29 25416 WEAR PAD,OSCILLATING AXLE,

(refer to figure 303.1) S60..................................................2
2 36370 PIN,2.50DIAX15.00LG,1HOLE........1 30 31547 SHIM,OSCILLATING AXLE.............2
3 8220 SCREW,HHC,1/2-13 X 4.................5 1
4 6198 NUT,NYLOCK,1/2-13.......................3 31 25404 BLOCK,WEDGE,OSC.AXLE...........2

5 Ref. Hydraulic Hoses & Fittings (refer 32 27953 NUT,HEX,JAM,1.25-7......................1
to figure 306.1)................................3
33 29211 WELDMENT,ROD END...................1
6 25419 PIN,STEER......................................6
34 29210 TIE ROD, WELD. S60......................1
7 4828 NUT,NYLOCK,3/8-16.......................6
35 27695 BEARING,FL,1.75IDX1.94ODX1.50L.4
8 6708 SCREW,HHC,3/8-16 X 2.25............6
36 25769 PIN,OSCILLATING,ROLLR,8 X
9 29183 SEAL 1.75..................................................2
KIT,25212,25217,25372,S60...........2
37 27656P RETAINER,AXLE ROLLER
9 53462 STEER. CYL. RETRO FIT KIT PIN,PAI............................................2
Z60..................................................2
38 10587 SCREW,HHC,1/2-13 X .75..............2
10 45645 SCREW,RHM,8-32 X .75.................2
39 6033 WASHER,LOCK,0.5".......................2
11 6607 WASHER,LOCK,#10 PLTD.............2 Footnotes
12 18605 NUT,NYLOCK,8-32..........................2 1: Quantity listed for this item is approximate.
13 29855P BRACKET,PUSH ROD Actual Quantity may vary, to ensure proper fit.
SWITCH,PAIN.................................1
14 31266 ACTUATOR
ASSY,PROX.SWITCH.....................1
15 6888 SCREW,HHC,1/4-20 X 1.................2
16 6356 WASHER,LOCK,.25........................2
17 6638 WASHER,FLAT,USS,1/4"Y..............2
18 63216 CYLINDER, OSCILLATING AXLE....1
-- 29186 SEAL KIT,25373 OSC.CYL,S60......1
19 33627 PROX SWITCH W/INSTALL INST....1
-- 37741 BRACKET,PUSH ROD SWITCH.....1
-- 6091 NUT,NYLOCK,1/4-20.......................2
20 27694 BEARING,1.25 ID X 1.41 OD X 1"...6
21 29213 YOKE ASSY,2/4WD,L.S.,S60/Z60....1
22 27698 BEARING,2.50IDX2.75ODX2.00L....6
23 25436 WASHER,THRUST,2.56 X 4.0
X.18.................................................4
24 29746 WASHER,FLAT,2.5 X 4 X .062........2
25 29212 FRONT AXLE ASSY,S60,Z60.........1
26 29214 YOKE
ASSY,2/4WD,R.S.,S60/Z60.............1
27 25418 PIN,KING.........................................2
28 16439 SCREW,FHS,3/8-16 X 1..................8
Part No. 30103 Z-60/34 47

48 Z-60/34 Part No. 30103

1 6090 SCREW,HHC,1/4-20 X .75..............4

2 6356 WASHER,LOCK,.25........................4
3 6638 WASHER,FLAT,USS,1/4"Y..............4
CHASSIS,STEER............................1
6 28117 SCREW,SHC,5/8-11 X 1.5............12
HARDENED..................................14
8 73259 WHEEL,19.5 X 11.75***..................2
-- 25765 TIRE & WHEEL
ASSY,FOAM,RIGHT........................2
ASSY,FOAM,LEFT..........................2
ASSY,AIR,RIGHT............................2
-- 25768 TIRE & WHEEL ASSY,AIR,LEFT.....2
9 27464 TIRE,RT,SGL,15-19.5NHS,12PLY....2
10 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
to figure 306.1)..............................18
12 28833P MOTOR/TORQUE
HUB,4WD,PAINTED........................2
-- 29289 SEAL KIT,FAIRFIELD,W2M1...........2
13 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................2
Part No. 30103 Z-60/34 49

303.1 4WD Steer / Oscillation Manifold
50 Z-60/34 Part No. 30103

303.1 4WD Steer / Oscillation Manifold
A Valve - Solenoid
Steer Left/Right
B Valve - Solenoid
Oscillating Circuit
C Valve - Relief
Oscillating Circuit
-- 32636 MANIFOLD,STEER/OSCILLATION***
KIT-SERVICE,ORFS*
2 29744 COIL,10V.........................................3
3 52034 VALVE,SOLENOID,2 POS-4
WAY-10V..........................................1
4 65443 VALVE-RELIEF, 250 PSI (32636).....1
5 6175 SCREW,HHC,3/8-16 X 1.................2
6 6021 WASHER,LOCK,.375......................2
7 5397 WASHER,FLAT,USS,5/16",Y...........2
8 48684 VALVE, SOLENOID, 10V.................1
Part No. 30103 Z-60/34 51

52 Z-60/34 Part No. 30103

-- 25375 SEAL KIT (ALL MANIFOLDS)

-- 25505 MANIFOLD,TRACTION,4WD
Complete
2 27759 VALVE,CHECK................................1
3WAY**............................................3
-- 27814 COIL,SOLENOID,10V.....................3
-- 45912 NUT,SOLENOID,2POS 3WAY.........3
4 29294 PLUG,ORIFICE,.025"......................1
5 20318 VALVE,CHECK
CP100-2-B-O-005............................4
6 27760 VALVE,RELIEF................................1
7 27761 VALVE,SHUTTLE............................1
8 27763 VALVE,PILOT TO OPEN CHECK.....4
9 45483 VALVE,SHUTTLE***........................1
PORT***..........................................1
Q-DSCNT........................................1
Part No. 30103 Z-60/34 53

54 Z-60/34 Part No. 30103

A Valve - Directional 10 48997 NIPPLE,DIAGNOSTIC,#4

Divider Bypass Control PORT***..........................................1
B Valve - Flow Divider -- 20224 DIAGNOSTIC FEMALE
Drive Circuit Q-DSCNT........................................1
C Valve - Relief 11 23938 VALVE,CHECK 45027,20419..........1
Charge Pressure Circuit
D Valve - Check
Divider Bypass Circuit
E Plug - Orifice, 0.052 inch (1.32 mm)
Front Drive Motor Orifice
F Valve - Flow Divider
Front Wheel Drive Circuit
G Valve - Flow Divider
Rear Wheel Drive Circuit
H Plug - Orifice, 0.07 inch (1.78 mm)
Rear Drive Motor Orifice
I Plug - Orifice, 0.07 inch (1.78 mm)
Drive Circuit Orifice
J Valve - Shuttle
Hot Oil Shuttle
K Diagnostic Nipple
Testing
L Valve - Check
Divider Bypass Circuit
-- 40033 MANIFOLD,TRCN
W/BYPASS,4WD***
includes index numbers 1-8 and 11
KIT-SERVICE,ORFS*
1 48658 VALVE,DIRECT. CONTROL,4WD
S60..................................................1
2 33521 VALVE,FLOW
3 43597 VALVE,RELIEF,210 PSI...................1
4 33562 VALVE,CHECK,PILOT
OPERATED.....................................1
5 65449 PLUG,ORIFICE, 0.052 (40033).......1
6 52726 VALVE,FLOW
7 33520 PLUG,ORIFICE,0.070.....................2
8 27761 VALVE,SHUTTLE............................1
Part No. 30103 Z-60/34 55

305.1 4WD Non-steer Axle
56 Z-60/34 Part No. 30103

305.1 4WD Non-steer Axle
1 31089 COVER ASSY, CHASSIS,DRIVE.....1 -- 29739 SEAL KIT,SAUER-DANFOSS

2 6090 SCREW,HHC,1/4-20 X .75..............8 M46***.............................................2
3 6356 WASHER,LOCK,.25........................8 21 22786 SCREW,HHC,1/2-13 X 5.5..............4
4 6638 WASHER,FLAT,USS,1/4"Y..............8 22 13066 WASHER,FLAT,.5 HARDENED.......4

6 30302P COVER,DRIVE
CHASS,AXLE,PAINT.......................2
7 45076 NUT,HEX,JAM,5/8-11....................12
HARDENED..................................12
9 45495 SCREW,SHC,5/8-11 X 3.00,
A574..............................................12
10 29231 TORQUE HUB,49:1.........................2
-- 29288 SEAL KIT,FAIRFIELD,W2B2............2
11 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
12 27464 TIRE,RT,SGL,15-19.5NHS,12PLY....2
ASSY,FOAM,RIGHT........................2
ASSY,FOAM,LEFT..........................2
ASSY,AIR,RIGHT............................2
-- 25768 TIRE & WHEEL ASSY,AIR,LEFT.....2
13 73259 WHEEL,19.5 X 11.75***..................2
14 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3
15 6033 WASHER,LOCK,0.5".......................7
to figure 306.1)................................2
17 Ref. 4WD Drive Manifold (refer to
figure 304.1)....................................2
18 22811 O-RING,MOTOR TO BRAKE...........4
19 29230P BRAKE,MICO,PAINTED-S60
DRIVE..............................................2
-- 29291 SEAL KIT,MICO...............................2
-- 29292 BRAKE,LINING KIT,MICO...............2
-- 29293 BEARING KIT,MICO........................2
20 24667 DRVE MOTOR
REAR,4WD/1DEGREE...................2
Part No. 30103 Z-60/34 57

58 Z-60/34 Part No. 30103

1 19687 CONNECTOR,070120-12-12..........9 27 31460 HOSE,47"........................................1

2 22665 CONNECTOR,070120-8-10............2 6
3 28597 HOSE 28 31461 HOSE,31"........................................2

END,BARBED,SWIVEL,90DEG-8....4 6
4 13120 ELBOW,070220-6-6.........................5
29 45703 CONNECTOR,070120-8-8............10
5 20923 CONNECTOR,070120-8-6..............2
30 20925 ELBOW,070220-12-12.....................1
6 30364 HOSE ASSY,104"............................4
1 31 30363 HOSE ASSY,32"..............................4
7
7 30365 HOSE ASSY,67"..............................2
2 32 28444 TEE,RUN,070428-6-6......................1
33 27242 ADAPTER,O-RING,G6410-16-8......4
8 30449 HOSE ASSY,40"..............................2
34 13921 ELBOW,070220-4-4.........................2
3
35 31458 HOSE ASSY,46"..............................1
9 30452 HOSE ASSY,18"..............................2 8
3
36 31462 HOSE ASSY,33"..............................1
10 45705 TEE,BRANCH,070429-6-6..............2 9
11 30450 HOSE ASSY,26"..............................2
37 31459 HOSE ASSY,50"..............................1
4
10
12 30448 HOSE ASSY,28"..............................2
38 31457 HOSE ASSY,38"..............................1
4
10
13 20324 HOSE
39 23802 TEE,RUN,070428-4-4......................1
END,BARBED,SWIVEL,-8-8..........10
14 45412 CONNECTOR,070120-6-6..............6
15 20328 TEE,BRANCH,070433-8.................1
16 30451 HOSE ASSY,42"..............................1
4
17 27164 CONNECTOR,070120-12-16..........1
18 30352 CROSS,070501-8-8.........................1
19 28448 ELBOW,070220-6-8.........................1
20 31468 HOSE ASSY,42"..............................1
4
21 25951 ELBOW,070220-8-12.......................3
22 45170 HOSE
23 22099 ELBOW,070320-12-12.....................1
24 31461 HOSE,31"........................................1
4
25 31463 HOSE ASSY,23"..............................1

5
26 27164 CONNECTOR,070120-12-16..........2
Part No. 30103 Z-60/34 59


(continued)
60 Z-60/34 Part No. 30103

Footnotes 1/4" Thermoplastic Medium Pressure (Synflex

1: Hose End - Female JIC Swivel, 12-12 3130-04)
(Weatherhead 12U-612), Hose End - 90o
12U-672) and Hose - 3/4" 4 Spiral High
6-6 (Synflex 3903-06546) and Hose - 3/8"
3130-06)
3130-06)
(Weatherhead 12U-612), Hose End - Female
JIC Swivel, 12-12 (Weatherhead 12U-612) and
Hose - 3/4" 4 Spiral High Pressure
(Weatherhead H43012)
1/2" Thermoplastic High Pressure (Synflex
3800-08)
3130-04)
3130-04)
Part No. 30103 Z-60/34 61

400 Engine Components October 2009
401.1 Ford Gasoline/LPG Engine - View 1
62 Z-60/34 Part No. 30103

October 2009 400 Engine Components
-- 27153 ADAPTER,CARB,FORD
-- 37016 KIT,FUEL,LP
1 28647 SPARK PLUG,FORD.......................4
2 28648 SPARK PLUG WIRE SET, LSG
423...................................................1
3 28650 CAP,DISTRIBUTOR,FORD.............1
4 28649 ROTOR,DISTRIBUTOR,FORD........1
5 28658 CAP, OIL FILLER, FORD LSG423...1
6 27915 AIR CLEANER.................................1
does NOT include mounting bands
-- 27916 FILTER,AIR,ELEMENT***...............1
-- 77296 MOUNTING BAND,NOLFF
AIRCLEANR*
7 28714 CARB REPAIR KIT,
LSG/LRG-423..................................1
8 28651 SOLENOID, ANTI-DIESELING........1
9 29439 COIL, AUTOMATIC CHOKE,...........1
10 28662 FILTER,FUEL,LRG-423,SCREW-IN.1
11 29269 SWITCH,WATER TEMP,S60...........1
includes gauge
12 28656 FILTER,OIL,FORD...........................1
13 28665 PUMP,FUEL,FORD.........................1
14 28659 GASKET,FUEL PUMP,FORD..........1
15 28716 ALTERNATOR,FORD LSG-423***....1
16 28652 BELT,V, FAN/ALT,FORD LSG423.....2
17 45171 CLAMP,HOSE,1.75,LINED..............2
18 28769 HOSE,BOTTOM
RADIATOR,FORD...........................1
19 28666 PUMP,WATER,FORD......................1
20 28660 GASKET,WATER PUMP,FORD.......1
21 28770 HOSE,TOP RADIATOR,FORD........1
22 28655 THERMOSTAT & SEAL,FORD........1
23 28654 SEAL,THERMOSTAT,FORD............1
24 28653 GASKET,WATER OUTLET,FORD....1
Part No. 30103 Z-60/34 63

64 Z-60/34 Part No. 30103

-- 27 Ref. Hydraulic Hoses & Fittings (refer

1 30224P BRACKET,LP REG/AIR to figure 508.1)................................4
FILTER,PNTD..................................1 28 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
2 31250 IGNITION MODULE MTG.PLATE 29 13066 WASHER,FLAT,.5 HARDENED.......2
ASSY...............................................1 30 53961 PUMP,LIFT 1.025 C.I.***..................1
3 8914 SCREW,HHC,1/4-20 X .625..........13 -- 31249 SEAL KIT,LIFT PUMP**
4 6356 WASHER,LOCK,.25......................11 (for pump 31248)
5 6638 WASHER,FLAT,USS,1/4"Y..............8 -- 77990 KIT,SEAL,3CC PUMP***.................1
6 27922 IGNITION, ELECTRONIC, FORD....1 31 29436 O-RING***.......................................1
7 28664 COIL, IGNITION,FORD...................1 32 46674 PUMP,VAR.PISTON M46 2.8
8 27908 GOVERNOR,CNTRLR,FORD,LSG CIQVP*............................................1
423...................................................1 -- 29739 SEAL KIT,SAUER-DANFOSS
9 27142 GASKET,EXHAUST.........................1 M46***.............................................1
10 30493 EXHAUST,TAILPIPE,DEUTZ,Z60.....1 33 6175 SCREW,HHC,3/8-16 X 1.................2
11 30438 CLAMP,MUFFLER,2 1/4" ID............1 34 6091 NUT,NYLOCK,1/4-20.......................2
12 48439 MUFFLER,EXH,FORD,BIG 35 22278 SWITCH,VACUUM..........................1

BOOMS***.......................................1 36 27917 GOVERNOR,MECHNCL,FORD
13 27919 REGULATOR, VOLTAGE, LSG423...........................................1
Z45GP91.........................................1 37 21130 CLEVIS YOKE-1/4-28,PLTD
14 28648 SPARK PLUG WIRE SET, LSG W/PIN..............................................1
423...................................................1 includes clevis pin
15 28647 SPARK PLUG,FORD.......................4 38 30785-1500 THREADED ROD,1/4-28 X 15

IN***.................................................1
16 29616 STARTER,ENGINE,FORD
LSG/LRG***.....................................1 39 21496 NUT,HEX,1/4-28..............................2
17 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 40 30275 HOSE ASSEMBLY,LP. 137".............1
18 28819 COUPLER,FLEX 41 27010 VALVE,LOCK OFF,BEAM

PLATE,GRDEX,FORD.....................1 #FL-418...........................................1
-- 29747 COUPLER,FLEX 42 Ref. Hose -3/8 x 19.5 inches (50cm),

PLATE,13T,FORD*..........................1 Regulator to Water Pump................1
19 6019 SCREW,HHC,3/8-16 X 1.25 GRD 43 Ref. Hose -3/8 x 25 inches (63.5cm),

5.......................................................8 Regulator to Intake Manifold............1
20 6021 WASHER,LOCK,.375....................14 44 24551 REGULATOR,LPG,BEAM #120A.....1
21 25571P-S PLATE,PUMP 45 Ref. Hose -5/8 x 9.5 inches (24cm),

MOUNT,FORD,PAINTED.................1 Regulator to Carburetor Venturi.......1
22 21019 SCREW,PHIL,PHM,10-24
X.5,SEMS........................................4
23 30230P FILTER MOUNT BRACKET.............1
24 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 20880 FILTER ELEMENT-10 MIC.***.........1
25 8177 SCREW,HHC,1/2-13 X 1.5..............2
26 6033 WASHER,LOCK,0.5".......................4
Part No. 30103 Z-60/34 65

66 Z-60/34 Part No. 30103

1 27034 SCREW,HHC,M10 X 25MM,GR 33 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4

8.8....................................................7 34 28234P PLATE,ENGINE
2 22700 WASHER,LOCK,M10......................7 MOUNT,PAINTED............................1
3 27022P MOUNT,RAD.SUPPT.,RH,PAINTED.1 35 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
4 27639P RADIATOR SHROUD,PAINTED......1 36 6035 WASHER,FLAT,USS,5/8",Y.............4
5 28769 HOSE,BOTTOM 37 29296 WELDMENT,FORD
RADIATOR,FORD...........................1 ENG.MNT,OUTBOARD...................1
6 13014 CLAMP,HOSE,2.25" DIA.................1 38 6198 NUT,NYLOCK,1/2-13.......................2
7 28770 HOSE,TOP RADIATOR,FORD........1 39 6095 WASHER,FLAT,USS,1/2",Y.............2
8 45171 CLAMP,HOSE,1.75,LINED..............1 40 10598 SCREW,HHC,1/2-13 X 3.................2
9 27943 CAP,RADIATOR,FORD***...............1 41 29297 WELDMENT,FORD
10 27942 RADIATOR,FORD (LSG).................1 ENG.MNT,INBOARD.......................1
-- 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 42 21018 SCREW,PHIL,PHM,10-24

X.38,SEMS......................................6
11 31244 RADIATOR SHROUD ASSY,FORD
Z60..................................................1
12 6888 SCREW,HHC,1/4-20 X 1.................1
13 6638 WASHER,FLAT,USS,1/4"Y..............5
14 6091 NUT,NYLOCK,1/4-20.......................1
15 54071 COOLANT RETURN
SYSTEM,Z45***..............................1
16 8920 RIVET,ALUM,ALUM,P,.156 X
.375..................................................6
17 8516 SCREW,HHC,3/8-16 X 1.50............4
18 6097 WASHER,FLAT,USS,3/8",Y.............8
19 4828 NUT,NYLOCK,3/8-16.......................4
20 24038 SHOCK MOUNT,SMALL.................2
21 27640 WELDMENT,RADIATOR MOUNT....1
22 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
23 18385 THREADED ROD,(1/4-20),10.5".....2
24 18504 NUT,LOCKING-LG.FLANGE,1/4-20.4
25 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
26 75650-S WELDMENT PLATE ENGINE
TANK...............................................1
27 30271 PAD,ENGINE SLIDE........................2
28 19418 SCREW,SHC,5/8-11 X 1.75............2
29 13064 WASHER,FLAT,.625 HARDENED....3
30 6090 SCREW,HHC,1/4-20 X .75..............6
31 6356 WASHER,LOCK,.25........................6
32 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................1
Part No. 30103 Z-60/34 67

404.1 Deutz Diesel Engine - View 1
68 Z-60/34 Part No. 30103

1 30493 EXHAUST,TAILPIPE,DEUTZ,Z60.....1 32 30478P BRACKET,SOLENOID MTG

2 6019 SCREW,HHC,3/8-16 X 1.25 GRD PAINTED.........................................1
5.....................................................14 33 29269 SWITCH,WATER TEMP,S60...........1
3 6021 WASHER,LOCK,.375......................2 includes gauge
4 5397 WASHER,FLAT,USS,5/16",Y...........8 34 30386 FLYWHEEL COUPLING, TYPE

FL....................................................1
5 27329P BRACKET,EXHAUST
SUPPRT,PAINT...............................1 -- 29747 COUPLER,FLEX
PLATE,13T,FORD*..........................1
6 6002 NUT,LP NYLOCK,5/16-18...............2
35 30806 FLYWHEEL COVER,CASTING***....1
7 16584 U-BOLT, KIT 5/16-18 X 2.5..............1
36 6605 SCREW,HHC,3/8-16 X 3.5..............2
8 30493 EXHAUST,TAILPIPE,DEUTZ,Z60.....1
37 6021 WASHER,LOCK,.375....................23
9 30438 CLAMP,MUFFLER,2 1/4" ID............2
10 29558 MUFFLER........................................1 to figure 508.1)..............................23
-- 53867 SCRUBBER 39 21979 OBS.PUMP......................................1
MUFFLER,DEUTZ,F4L1011
-- 29739 SEAL KIT,SAUER-DANFOSS
11 29559 GASKET,EXHAUST.........................4 M46***.............................................1
12 29557 CAP,OIL 40 29436 O-RING***.......................................1
FILLER,DEUTZ,DIESEL***.............1
41 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
13 29556 COVER,SIDE ENGINE....................1
42 6033 WASHER,LOCK,0.5".......................2
14 29564 INJECTOR, FUEL LINE DEUTZ
DSL..................................................4 43 13066 WASHER,FLAT,.5 HARDENED.......2
15 29563 INJECTOR.......................................4 44 31248 PUMP,PIGGYBACK,1.00 C.I...........1
16 29565 SWITCH,OIL PRESSURE...............1 -- 31249 SEAL KIT,LIFT PUMP**...................1
17 29562 PUMP ASSY, FUEL, DEUTZ 45 6175 SCREW,HHC,3/8-16 X 1...............12

DIESEL............................................1 46 27155 SOLENOID,12V
18 29561 FILTER,OIL......................................1 CONTINUOUS***............................1
19 29560 FILTER,FUEL/WTR SEP, DTZ

1008.................................................1
20 23057 SCREW,HHC,M8 X 20MM..............2
21 6886 WASHER,LOCK,.313......................2
22 30479P BRACKET,ACTUATOR ARM
PAINTED.........................................1
23 22578 SCREW,HHC,M6 X 20MM,GR8.8....2
24 6356 WASHER,LOCK,.25........................2
25 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin
26 21496 NUT,HEX,1/4-28..............................2
27 30785-1500 THREADED ROD,1/4-28 X 15
IN***.................................................1
28 6090 SCREW,HHC,1/4-20 X .75..............4
29 6638 WASHER,FLAT,USS,1/4"Y..............4
30 6091 NUT,NYLOCK,1/4-20.......................4
31 29073 SOLENOID,THROTTLE,.................1
Part No. 30103 Z-60/34 69

70 Z-60/34 Part No. 30103

1 30483P WELDMENT,HEAT SHIELD 29 6638 WASHER,FLAT,USS,1/4"Y..............2

PAINTED.........................................1 30 6091 NUT,NYLOCK,1/4-20.......................2
2 29555 COVER,FRONT DEUTZ ENGINE....1 31 29553 AIR FILTER......................................1
3 31522 GUARD,FAN,DEUTZ F4L1011........1 32 31505 INDICATOR,AIR FILTER
4 31523 CLAMP,HOSE,8.50 DIA***..............1 CONDITION....................................1
5 32698 BELT,V, DEUTZ DIESEL ENGINE....1 33 30476 STRAIGHT,HUMP,RBR BUTT 3"
6 30230P FILTER MOUNT BRACKET.............1 I.D....................................................1
7 21019 SCREW,PHIL,PHM,10-24
X.5,SEMS........................................4
8 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................2
9 6021 WASHER,LOCK,.375......................2
to figure 508.1)................................2
11 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 20880 FILTER ELEMENT-10 MIC.***.........1
12 29552 STARTER SOLENOID, DEUTZ
25484...............................................1
13 29551 STARTER ASSY - PRE 8/14/95......1
14 29550 WELDMENT,DEUTZ ENGINE
MOUNT...........................................1
15 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
16 13775 WASHER,FLAT,1.063 X 2 X .134.....4
17 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4
18 29548 WELDMENT,ENGINE MOUNT
INBOARD........................................1
19 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................1
21 75650-S WELDMENT PLATE ENGINE
TANK...............................................1
22 30271 PAD,ENGINE SLIDE........................2
23 19418 SCREW,SHC,5/8-11 X 1.75............2
24 6090 SCREW,HHC,1/4-20 X .75..............8
25 6356 WASHER,LOCK,.25........................6
26 29549 WELDMENT,ENGINE
MOUNT,OUTBOARD.......................1
27 30477P BRACKET,HEAT SHEILD
SUPP,PAINT....................................1
28 30480 WELDMENT,AIR CLEANER
MOUNTING.....................................1
Part No. 30103 Z-60/34 71

500 Turntable Components October 2009
501.1 Function Manifold / Auxiliary Power Unit
72 Z-60/34 Part No. 30103

October 2009 500 Turntable Components
501.1 Function Manifold / Auxiliary Power Unit
1 27648 POWER UNIT,AUXILLARY -- 12153 PLUG,16 AMP,3

DC1003...........................................1 PIN,(BRITISH)UK............................1
to SN 314 -- 6666 PLUG,ELECTRICAL,220/50,NOVON.1
-- 27914 MOTOR,12V DC (24573)................1 21 7056 CONN,SQUEEZE,1/2NPT
use with APU 27648; to SN 314 .38-.50,SM.......................................1
-- 29417 PUMP ASSY.(27648).......................1 22 6198 NUT,NYLOCK,1/2-13.......................3
use with APU 27648 and 32811
23 6095 WASHER,FLAT,USS,1/2",Y.............6
-- 29418 COUPLER - 27648 POWER UNIT...1
use with APU 27648 and 32811 24 8177 SCREW,HHC,1/2-13 X 1.5..............3
-- 29428 VALVE,CHECK................................1 25 30184P WLDMNT,HYD.TANK MODULE
use with APU 27648 and 32811 PLATE**...........................................1
-- 29429 VALVE,RELIEF................................1 26 6175 SCREW,HHC,3/8-16 X 1.................6
use with APU 27648 and 32811 27 6097 WASHER,FLAT,USS,3/8",Y...........10
-- 32811 POWER UNIT,AUX PUMP 28 Ref Ground Controls (refer to figures
12VDC.............................................1 505.1, 506.1 and 506.2)................10
from SN 315
29 44586 SENSOR,LEVEL 4.5***...................1
-- 32949 MOTOR,12V DC
30 6888 SCREW,HHC,1/4-20 X 1.................2
(32810/32811)APU..........................1
use with APU 32811; from SN 315 31 25855P BRACKET,AUX PUMP
MOUNT,PAINT.................................1
2 8910 BOOT,CABLE TERMINAL
COVER............................................1 32 4828 NUT,NYLOCK,3/8-16.......................2
3 29226 CABLE ASSEMBLY,23.0"................1
4 29305 CABLE ASSY,70"............................1
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................6
6 6021 WASHER,LOCK,.375....................10
7 13002 SCREW,HHC,5/16-18 X 1 GR5.......4
8 6886 WASHER,LOCK,.313......................4
9 30283 MANIFOLD,FUNCTION...................1
10 30229P BRACKET,FUNCTION
MANIF,PAINT...................................2
11 6091 NUT,NYLOCK,1/4-20.......................4
12 6638 WASHER,FLAT,USS,1/4"Y..............4
13 4266 SCREW,HHC,1/4-20 X 2.................2
15 29744 COIL,10V.........................................1
3WAY**............................................1
17 30369 SOLENOID VALVE,N.C. 2POS.
3WAY...............................................1
includes index numbers 14-16
18 6935 LOCKNUT,ELEC,1/2"......................1
19 43956 WIRE CABLE,14GA/3 CON.TPE JKT*
20 6595 PLUG,ELECTRICAL,DOMESTIC.....1
Part No. 30103 Z-60/34 73

502.1 Hydraulic and Fuel Tanks
74 Z-60/34 Part No. 30103

502.1 Hydraulic and Fuel Tanks
1 31524 STRAP ASSY,TANK, 66 INCH.........2 -- 28829 CAP,FUEL,RED***...........................1

2 4828 NUT,NYLOCK,3/8-16.....................12 Gasoline/LPG models
3 6097 WASHER,FLAT,USS,3/8",Y...........12 24 31507 PLUG,SQUARE HEAD,3/4 MPT.....1
4 21141 GAUGE-SIGHT,LHA-LGTB***.........1 25 30256 WELDMENT,LP TANK BRACKET....1

includes mounting fasteners 26 30275 HOSE ASSEMBLY,LP. 137".............1
5 53353 TANK,HYDRAULIC,45
GALLON***......................................1
includes index number 6 and 24
6 31506 STRAINER,FILLER NECK..............1
7 29867 Breather Cap...................................1
to figure 508.1)................................1
9 29908 FILTER ASSY W/INDICATOR LH.....1
-- 20293 FILTER ELEMENT-10MICRON.......1
10 45161 STRAINER ASSEMBLY,1.5" NPT.....2
11 30347 VALVE,BALL,1" MPT X FPT............2
12 6175 SCREW,HHC,3/8-16 X 1.................4
13 18218 PLUG,PIPE,HEX
HEAD,STL,1/4NPT..........................1
Gasoline/LPG models
13 19363 ELBOW,130239-4-4.........................1
Deutz Diesel models
14 29137 HOSE END,MALE.25 X .25 MPT.....2
Deutz Diesel models
-- 29137 HOSE END,MALE.25 X .25 MPT.....1
Gasoline/LPG models
15 21465 CLAMP,HOSE,SIZE .25 TO .63.......2
Deutz Diesel models
-- 21465 CLAMP,HOSE,SIZE .25 TO .63.......1
Gasoline/LPG models
16 30490 HOSE,1/4 FUEL LINE,SAE 30R7
Deutz Diesel models
-- 30490 HOSE,1/4 FUEL LINE,SAE 30R7
Gasoline/LPG models
17 19487 VALVE,FUEL LOCK.........................1
18 139898 SOLENOID-GASOLINE FUEL........1
Gasoline/LPG models
19 19606 ELBOW,130339-4-4.........................1
Gasoline/LPG models
20 30179 TANK STRAP,BOLT STYLE,62"......2
21 30090P FUEL TANK,20 GAL,PAINTED........1
22 30128 VIEW GAUGE 3/4 MPT...................2
23 25567 CAP,FUEL,GREEN*........................1
Deutz Diesel models
Part No. 30103 Z-60/34 75

503.1 Function Manifold
76 Z-60/34 Part No. 30103

A D03 Valve T Flow Regulator Valve, 1.5 gpm (5.7

Jib Boom Up/Down and Platform l/min)
Rotate Left/Right Platform Rotate/Jib Boom Circuit
B Counterbalance Valve U Flow Regulator Valve, 0.1 gpm (0.4
Platform Level Up/Down l/min)
C D03 Valve Bleeds off differential sensing valves
Platform Level Up/Down to tank
D Check Valve V Diagnostic Nipple

Differential Sensing Circuit, Turntable Testing
Rotate Left/Right and Primary Boom W Relief Valve, 2400 psi (166 bar)
Extend/ Retract System Relief
E D03 Valve X Check Valve
Turntable Rotate Left/Right Differential Sensing Circuit, Jib Boom
F D03 Valve Down/Platform Rotate Right
Secondary Boom Up/Down Y Check Valve
G D03 Valve Differential Sensing Circuit, Jib Boom
Primary Boom Up/Down Up/Platform Rotate Left
H D03 Valve Z Check Valve

Primary Boom Extend/Retract Differential Sensing Circuit, Platform
Level
I Check Valve
Differential Sensing Circuit, Primary AA Priority Flow Regulator Valve, 3 gpm
and Secondary Boom (11.4 l/min)
Steer Left/Right Circuit
J Relief Valve, 1200 psi (83 bar)
Primary Boom Extend -- 28750 O-RING KIT,FIELD SVC,ALL PROD
K Relief Valve, 1800 psi (124 bar) -- 30283 MANIFOLD,FUNCTION

Primary Boom Down does not include index numbers 24
and 25
L Flow Regulator
Primary and Secondary Boom Circuit -- 33994 PLUG AND CAP KIT-SERVICE,37°**
M Relief Valve, 1600 psi (110 bar) -- 49612 O-RING KIT (ORFS FITTINGS)
Secondary Boom Down -- 49613 PLUG AND CAP
N Proportional Solenoid Valve KIT-SERVICE,ORFS*
Primary and Secondary Boom 1 40617 SCREW,SHC,10-24 X 4..................4
Up/Down 2 6607 WASHER,LOCK,#10 PLTD...........24
O Flow Regulator 3 41769 VALVE,DO3***.................................6
Turntable Rotate Left/Right and includes index numbers 5, 6 and 7
Primary Boom Extend/Retract Circuit
4 43255 SCREW,SHC,10-24 X 2................20
P Solenoid Valve - N.C. 2 position 2way
Platform Level Circuit 5 41771 COIL,10V SPADE,D03..................12
Q Proportional Solenoid Valve 6 48648 O-RING, D03 COIL........................12
Turntable Rotate Left/Right and 7 48649 NUT-D03 COIL..............................12
Primary Boom Extend/Retract
8 27807 VALVE,CHECK***............................5
R Flow Regulator Valve, 0.6 gpm (2.3
-- 110200 SEAL KIT, VALVE, #4......................5
l/min)
Platform Level Circuit 9 27805 VALVE,RELIEF................................1
S Differential Sensing Valve 10 31527 VALVE,RELIEF 1800 PSI................1
Meters flow to functions 11 27802 VALVE,DIFFERENTIAL
SENSING***....................................2
Part No. 30103 Z-60/34 77


(continued)
12 31528 VALVE,RELIEF 1600 PSI................1

13 27801 VALVE,PROPORTIONAL
SOLENOID***..................................2
includes index numbers 17, 18 and 19
14 21444 COIL,12 VOLT (21299
MANIFOLD).....................................1
16 19995 VALVE,SOLENOID,2 WAY,12V........1
17 49920 NUT,PROPORTIONAL
SOLENOID......................................2
18 45914 O-RING, DO1 VALVE......................2
19 21935 COIL, 12V, 19972/21623/29069......2
20 31100 VALVE,FLOW REGULATOR
0.6GPM...........................................1
21 27804 VALVE,DIFFERENTIAL
SENSING***....................................1
23 32975 VALVE,FLOW REGULATOR .1
GPM................................................1
PORT***..........................................1
Q-DSCNT........................................1
26 31529 VALVE,RELIEF 2400 PSI................1
28 65462 VALVE,COUNTERBALANCE
(65461)............................................2
29 65461 COUNTERBLNCE
SANDWICH(30283).........................1
78 Z-60/34 Part No. 30103


(continued)
Part No. 30103 Z-60/34 79

504.1 Turntable Rotator and Hydraulic and Electrical Rotary Couplers
80 Z-60/34 Part No. 30103

1 56843 SCREW,SHC,1/2-13 X 1.50, A574...4 22 30327P PLATE,ROTATION LOCK................1

2 73455 SCREW,HHC,5/8-11 X 2.25 GR8.....4 23 27728 PIN,1.00DIAX4.63LG,1HOLE..........1
3 Ref. Hydraulic Hoses & Fittings (refer 24 20630 ELBOW,070202-4-4.........................1
to figure 508.1)................................4 25 6708 SCREW,HHC,3/8-16 X 2.25............1
4 25225 COUPLER,ELECTRIC ROTARY.....1 26 89885 SWING DRIVE
-- 29419 BRUSH & HOLDER ASSY,25225 ASSEMBLY,S40/Z60........................1
SWIV...............................................1 -- 22973 SEAL KIT,TORQUE HUB (S07)
-- 29733 HARNESS,WIRE,ROTARY/MANIFOLD.1 use with 94920
-- 29734 HARNESS,WIRE,ROTARY/CNTRL.BOX.1 -- 31493 PINION GEAR
-- 29735 MICROSWITCH,ELECTRIC use with 94920
ROTARY..........................................1 -- 58916 SEAL,SHAFT
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD use with 94920
5.......................................................2 -- 75677 SHAFT,OUTPUT,PINION,TURNTABLE
6 6021 WASHER,LOCK,.375......................4 use with 89885
7 10587 SCREW,HHC,1/2-13 X .75..............1 -- 94920 TORQUE HUB-SWING***

not part of 89800
8 6033 WASHER,LOCK,0.5".......................1
27 73918 BRAKE,SWING,2800 IN/LB............1
9 13066 WASHER,FLAT,.5 HARDENED.......3 not part of 89885
10 27654P ELEC.SWIVEL LOCK -- 19794 GASKET,BRAKE ASSY...................1
ANGLE,PAINT.................................1
-- 31499 LINING KIT,MICO............................1
11 44369 HYDRAULIC SWIVEL,4
PORT,Z60........................................1 -- 31500 BEARING KIT,MICO........................1
-- 29419 BRUSH & HOLDER ASSY,25225 -- 31501 SEAL KIT,MICO...............................1

SWIV...............................................1 -- 31502 SPRING KIT,MICO..........................1
-- 29420 SEAL KIT,SWIVEL***......................1 -- 62466 SEAL KIT,BRAKE,TURNTABLE
-- 29733 HARNESS,WIRE,ROTARY/MANIFOLD.1 ROT.................................................1
use with 75686
-- 29734 HARNESS,WIRE,ROTARY/CNTRL.BOX.1
-- 75682 DISC KIT DRIVE TURNTABLE
-- 29735 MICROSWITCH,ELECTRIC Z-60*................................................1
ROTARY..........................................1 use with 75686
-- 37406 SEAL KIT,HYD SWIVEL (37403).....1 -- 75683 SPRING,DRIVE TURNTABLE.........1
-- 44613 SEAL KIT,SWIVEL (44369).............1 use with 75686
12 13918 SCREW,HHC,3/8-16 X -- 75686 BRAKE ASSEMBLY,TURNTABLE
1.75,GRD.8......................................2 ROT
use with 89885
13 5397 WASHER,FLAT,USS,5/16",Y...........6
28 58958 MOTOR,SWING DRIVE (53147).....1
14 45066 SCREW,SHC,5/8-11 X 2.25..........20
-- 62081 SEAL KIT, 58958 SWING
MOTOR...........................................1
HARDENED..................................40
-- 75684 MOTOR,TURNTABLE
16 111648 BEARING,SERIES 3000.................1
ROTATION***...................................1
17 30262-S WELDMENT,SWIVEL LOCK...........1 part of 89885
18 4828 NUT,NYLOCK,3/8-16.......................2 -- 75685 SEAL KIT,MOTOR
19 21175 SCREW,SHC,5/8-11 X 4,A574......20 TURNTABLE***...............................1
use with 75684
20 49189-5438-S HOSE ASSEMBLY,1/4.....................1
29 31494 MANIFOLD ASSY,TURNTABLE
21 49520 FITTING,070302-4..........................1 ROT.................................................1
Part No. 30103 Z-60/34 81


(continued)
-- 31082 VALVE,COUNTERBALANCE 2500

PSI...................................................2
-- 31519 O-RING (2-114)...............................1
-- 37218 SCREW,HHC,5/16-18 X 3.00..........1
-- 40983 VALVE,COUNTERBALANCE,1500
PSI...................................................1
-- 45483 VALVE,SHUTTLE***........................1
-- 75118 VALVE,COUNTERBALANCE,3000PSI.1
use with 89800
-- 75119 SEAL KIT,CB VALVE MANIFOLD.....1
use with 89800
-- 89800 MANIFOLD,TURNTABLE
ROTATION.......................................1
part of 89885
82 Z-60/34 Part No. 30103


(continued)
Part No. 30103 Z-60/34 83

505.1 Ground Controls - View 1
84 Z-60/34 Part No. 30103

505.1 Ground Controls - View 1
1 6888 SCREW,HHC,1/4-20 X 1.................2 31 18665 LOCKNUT,ELECTRIC,1" NPT.........2

2 6638 WASHER,FLAT,USS,1/4"Y..............9 32 29734 HARNESS,WIRE,ROTARY/CNTRL.BOX.1
3 6889 NUT,LP NYLOCK,1/4-20.................6 33 12960 CABLE SQUEEZE CONN.,XTRA
4 30435 HOSE ASSY,OIL PRESS.GAUGE....1 LRG.................................................5
5 28112P BRACKET,ENGINE 34 14041 LOCKNUT,ELECTRIC,3/4"..............5

GAUGES,PAINTED.........................1 35 35934 WIRE CABLE 18G/19
6 29262 GAUGE, OIL,S60.............................1 CONDUCT***.....................72-inches
7 29269 SWITCH,WATER TEMP,S60...........1 36 35934 WIRE CABLE 18G/19

includes sensing probe CONDUCT***.................1032-inches
8 29270 VOLT METER,12VDC,S60..............1 37 35934 WIRE CABLE 18G/19

CONDUCT***.................1032-inches
9 81578 HORN,12VDC,SPADE
TERMINALS***................................1 38 35934 WIRE CABLE 18G/19
CONDUCT***.................1032-inches
10 28310 DIN RAIL,23.75"..............................1
11 25974 PLASTIC END STOP......................2
12 25836 TERMINAL
BLOCK(SINGLE),WAGO***..........50
13 24118 RELAY,DPDT,12VDC.......................3
14 24343 RELAY HOLD DOWN....................14
15 24119 RELAY SOCKET,DPDT,SCREW
TERM..............................................3
16 25563 RELAY,SPDT,12VDC.......................4
17 20813 SOCKET,RELAY..............................4
18 25807 DIODE BLOCK SUPPRESSION.....2
19 25808 CARRIER TERMINAL(5 PER
BLOCK)...........................................2
20 7339 SCREW,HHC,1/4-20 X .5................8
21 6356 WASHER,LOCK,.25........................6
22 29607 WIRING DUCT/COVER, 1 X 72 IN**
23 29607 WIRING DUCT/COVER, 1 X 72 IN**
24 110154 RELAY,TIME DELAY,1
SECOND***.....................................1
Deutz Diesel models
25 110155 RELAY,TIME DELAY,4
SEC,10AMP**..................................2
26 28689 GASKET,GROUND CONTROL
BOX.................................................1
27 31084 CONTROL BOX
W/LID&DECAL,GRND.....................1
28 8915 SCREW,HHC,1/4-20 X 1.25............2
29 27155 SOLENOID,12V
CONTINUOUS***............................1
30 20776 CABLE SQUEEZE CONN...............2
Part No. 30103 Z-60/34 85

506.1 Ground Controls - View 2 (to serial number 456)
86 Z-60/34 Part No. 30103

506.1 Ground Controls - View 2 (to serial number 456)
-- 27246 BOOT,TOGGLE SWITCH,SHORT*

-- 27287 RESISTOR,10 OHM,25 WATT
-- 54525 BRACKET-PANEL-WIRE MOUNTING
99
1 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................8
includes mounting fasteners
2 122512 KIT,KEYSWITCH SVC BB & SM
BOOM..............................................1
(ANSI, CSA and Australia models),
includes parts 66811, 66821,
66816and
122366KEYSWITCH,CONTACTS
LOCK
-- 122366 KEYSWITCH,CONTACTS LOCK.....1
-- 122606 KIT,KEYSWITCH SVC BB&SM
CE....................................................1
(CE models)
-- 66811 KEYSWITCH,3POS.MNTND.DR
WKEY**...........................................1
-- 66816 CONTACT,N.O.***............................1
-- 66821 BASE,WITHOUT CONTACTS.........1
3 122514 KIT,ESTOP SVC BB&SM BOOM.....1
-- 66812 E-STOP BUTTON
-- 66818 CONTACT,NC,E-STOP
-- 66821 BASE,WITHOUT CONTACTS
4 6090 SCREW,HHC,1/4-20 X .75..............3
5 6356 WASHER,LOCK,.25........................3
6 6638 WASHER,FLAT,USS,1/4"Y..............3
7 19506 HOUR METER,10-80 VOLTS***......1
includes mounting bracket
8 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................2
9 24018 CIRCUIT BREAKER,15 AMP***......2
10 31084 CONTROL BOX
W/LID&DECAL,GRND.....................1
-- 54525 BRACKET-PANEL-WIRE MOUNTING
99.....................................................2
11 5094 SCREW,RHM,10-32 X .5.................5
12 6178 NUT,NYLOCK,10-32........................5
13 19274 RELAY,SPDT,12V(AUTO)**.............5
14 23495 LED W/RESISTOR,12 VOLT...........2
Part No. 30103 Z-60/34 87

506.2 Ground Controls - View 2 (from serial number 457)
88 Z-60/34 Part No. 30103

506.2 Ground Controls - View 2 (from serial number 457)
1 53759-S GAUGE,WATER TEMP....................1 -- 128200 SWITCH TOGGLE ASSY SPDT 3P

includes mounting bracket and MOM................................................1
fasteners; Gasoline/LPG Models includes mounting fasteners; Diesel
-- 53760-S GAUGE,OIL TEMP..........................1 Models
includes mounting bracket fasteners; -- 45384 PLUG,NYLON .50 BLACK
Diesel Models DOMED...........................................1
2 53758-S GAUGE,OIL PRESSURE W/O Diesel Models
SENDER..........................................1 -- 56848 WASHER,LOCK,IND,LAMP
includes mounting bracket and RETAINER.......................................1
fasteners Ford Models
3 53761-S GAUGE,VOLTAGE...........................1 13 128202 SWITCH TOGGLE ASSY DPDT 3P
includes mounting bracket and MOM................................................3
fasteners 1
4 6090 SCREW,HHC,1/4-20 X .75..............3
14 24018 CIRCUIT BREAKER,15 AMP***......2
5 6356 WASHER,LOCK,.25........................3 includes mounting fasteners
6 6638 WASHER,FLAT,USS,1/4"Y..............3 15 128205 SWITCH TOGGLE ASSY DPDT 2P
7 122514 KIT,ESTOP SVC BB&SM BOOM.....1 MNT.................................................1
includes mounting fasteners;
-- 66812 E-STOP BUTTON............................1 Gasoline/LPG Models
-- 66818 CONTACT,NC,E-STOP....................1 -- 45384 PLUG,NYLON .50 BLACK
includes N.C. contacts DOMED...........................................1
-- 66821 BASE,WITHOUT CONTACTS.........1 Diesel Models
8 122512 KIT,KEYSWITCH SVC BB & SM 16 53820 BRACKET, PANEL WIRE
BOOM..............................................1 MOUNTING.....................................2
(ANSI, CSA and Australia models), 17 21121 CABLE TIE,4" BLK,HEAT
includes parts 66811, 66821, RESISTNT.......................................2
66816and
122366KEYSWITCH,CONTACTS 18 27287 RESISTOR,10 OHM,25 WATT.........1
LOCK 19 19274 RELAY,SPDT,12V(AUTO)**.............1
-- 122366 KEYSWITCH,CONTACTS LOCK.....1 20 54365 SCREW,PHIL,PHM,10-32 X
-- 122606 KIT,KEYSWITCH SVC BB&SM .5,SSTL............................................1
CE....................................................1 21 6178 NUT,NYLOCK,10-32........................1
(CE models)
-- 66811 KEYSWITCH,3POS.MNTND.DR MOM................................................1
WKEY**...........................................1 includes mounting fasteners
-- 66816 CONTACT,N.O.***............................1 Footnotes
-- 66821 BASE,WITHOUT CONTACTS.........1 1: Quantity listed may not reflect specific model
9 19506 HOUR METER,10-80 VOLTS***......1 configuration requirements.
includes mounting bracket
MOM................................................6
11 27246 BOOT,TOGGLE
SWITCH,SHORT*..........................11
1
12 56298 LIGHT,INDICATOR,RED,14V***......1
Gasoline/LPG Models
Part No. 30103 Z-60/34 89

507.1 Turntable Covers
90 Z-60/34 Part No. 30103

507.1 Turntable Covers
1 31255 COVER ASSY,TANK 28 31503 COVER ASSY,GROUND

SIDE,T.TABLE.................................1 CONTROL.......................................1
includes index numbers 11, 12, 28 includes index number 29
through 30 29 30468 LATCH,SLIDE, FLUSH MOUNT
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD STYLE.............................................1
5.......................................................8 -- 49534 DOOR LATCH,BASE CONTROL BOX
3 5397 WASHER,FLAT,USS,5/16",Y...........8 30 53189 RIVET,ALUM,ALUM,P,.25X.375......7
4 4828 NUT,NYLOCK,3/8-16.....................16
5 30378P-S PLATE,REINFORCEMENT,PAINTED.2
6 6888 SCREW,HHC,1/4-20 X 1...............16
7 6638 WASHER,FLAT,USS,1/4"Y............16
8 12906 WASHER,FENDER,.25 X 1.25
X.062.............................................12
9 6091 NUT,NYLOCK,1/4-20.....................34
10 31246 COVER ASSY, ENGINE, DEUTZ.....1
11 28125 LATCH,FLUSH CUP***....................2
-- 28471 PLATE,SWING COVER LATCH......4
-- 29314 KEY,LATCH, 1 PAIR (28125)...........2
12 75073 HINGE,.375X.120THK.,SLOTTED...4
13 53707 HINGE SPACER..............................4
14 30375-S WLDMNT.,CVR. REINFORCEMENT
RH...................................................1
15 30391 GAS STRUT,200 LBS.FORCE........2
-- 27377 RETAINER,GAS SPRING***...........2
16 27114 BALL STUD,1/2"
BALL,3/8-16X1.2.............................4
17 6002 NUT,LP NYLOCK,5/16-18...............8
18 30277P COVER LATCH
ANGLE,PAINTED............................2
19 89625 WELDMENT,BULKHEAD,RT
SIDE................................................1
-- 30398-S TAP BLOCK,PLATE HINGE............6
20 6145 SCREW,HHC,1/4-20 X 1.5............18
21 31478 HOSE ASSY,54"..............................1
22 6021 WASHER,LOCK,.375....................14
23 29868 SPRING CLIP,3/8-16.....................12
24 30430 BULKHEAD,FEMALE X 4................1
-- 28646 ZERK,GREASE,1/8 NPT.................1
25 34619 BUMPER,RUBBER***.....................6
26 82629 DECAL,LABEL,WHEEL LOAD
S-45.................................................1
27 30376-S COVER REINFORCEMENT LH......1
Part No. 30103 Z-60/34 91

508.1 Hydraulic Hoses and Fittings
92 Z-60/34 Part No. 30103

1 30342 ELBOW,140238-16-16.....................1 26 31466 HOSE ASSY,27"..............................1

2 30343 NIPPLE,HEX,140137-16.................1 4
3 27202 ELBOW,070202-12-16.....................1 27 45366 TEE,RUN,070432-6-6......................1

4 20326 TEE,RUN,070432-12.......................1 28 45411 ELBOW,070320-6-6.........................1
5 20022 ELBOW,070221-12-12.....................1 29 28448 ELBOW,070220-6-8.........................1
6 45359 HOSE 30 13120 ELBOW,070220-6-6.........................3
31 31475 HOSE ASSY,68.5"...........................1
7 45170 HOSE 5
8 20925 ELBOW,070220-12-12.....................1 32 27164 CONNECTOR,070120-12-16..........1
9 22665 CONNECTOR,070120-8-10............2 33 18687 CONNECTOR,070120-6-8..............3
10 20709 CONNECTOR,070120-16-16..........5 34 31464 HOSE ASSY,55"..............................2

6
11 31491 HOSE ASSY,50"..............................2
1 35 45412 CONNECTOR,070120-6-6............10
12 25951 ELBOW,070220-8-12.......................2 36 31968 KIT,HOSE,FUNCTION

MANIFOLD......................................1
13 10355 CONNECTOR,070102-6-6..............1
37 30392 ADAPTER,6402-6-6........................1
14 45161 STRAINER ASSEMBLY,1.5" NPT.....2
38 45705 TEE,BRANCH,070429-6-6..............1
15 30347 VALVE,BALL,1" MPT X FPT............2
39 31490 HOSE ASSY,73"..............................1
16 30344 CONNECTOR,070102-16-16..........2 6
17 21250 HOSE
END,BARBED,SWIVEL,-16-16........4 40 31465 HOSE ASSY,14"..............................1
6
18 28011 HOSE,48",1"SAE 100R4.................1
2 41 31467 HOSE ASSY,12"..............................1
Gasoline/ LPG models
6
-- 65866 FUEL KIT, DEUTZ DIESEL.............1
2 42 31479 HOSE ASSY,22"..............................1
Deutz Diesel models
6
19 31489 HOSE,38"........................................1
2 43 31474 HOSE ASSY,46"..............................3
Gasoline/ LPG models
6
-- 65866 FUEL KIT, DEUTZ DIESEL.............1
2 44 13756 CONNECTOR,070120-4-6..............1
Deutz Diesel models
20 30204 TUBE ASSY., PUMP SUCTION......2 45 31477 HOSE ASSY,16"..............................1
Gasoline/ LPG models 7
-- 20922 ELBOW,070320-16-16.....................1 46 13921 ELBOW,070220-4-4.........................1
Deutz Diesel models
47 13755 CONNECTOR,070120-4-4..............1
-- 30488 ELBOW,070321-16-16.....................1
Deutz Diesel models 48 31476 HOSE,70"........................................1
8
21 20710 CONNECTOR,070120-16-12..........1
22 27767 ELBOW,070220-8-10.......................1 49 31471 HOSE,15"........................................1
8
23 30205 TUBE ASSY., PUMP PRESSURE....1
24 30206 TUBE ASSY., PUMP PRESSURE....1 50 31467 HOSE ASSY,12"..............................1
8
25 31474 HOSE ASSY,46"..............................1
3 51 45357 ELBOW,070220-8-8***....................1
Part No. 30103 Z-60/34 93


(continued)
52 45412 CONNECTOR,070120-6-6..............6
53 30358 TEE,BRANCH,070429-12-12..........1
54 30357 ADAPTER,O-RING,G6410-8-12......1
Footnotes
1/2" Thermoplastic High Pressure (Synflex
3800-08)
2: Hose - 1.0" Suction (Weatherhead H03916)
3130-06)
6-6 (Synflex 3903-06546) and Hose - 3/8"
3130-06)
5: Hose End - 90o Female JIC Swivel, 12-12
(Weatherhead 12U-672) and Hose - 3-4"
Suction (Weatherhead H03912)
43016E-676) and Hose - 1.0" 4 Spiral High
Swivel, 4 JIC (Synflex 3903-04644) and Hose
- 1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
94 Z-60/34 Part No. 30103


(continued)
Part No. 30103 Z-60/34 95

600 Boom Components October 2009
601.1 Secondary Boom - View 1
96 Z-60/34 Part No. 30103

October 2009 600 Boom Components
1 5387 SCREW,HHC,3/8-16 X 4.................2

2 4828 NUT,NYLOCK,3/8-16.......................2
3 30198 PIN,2.25DIAX31.75LG,2HOLE........2
4 30050-S LOWER TENSION MEMBER
WELDMENT....................................1
5 7713 NUT,LP NYLOCK,3/8-16.................2
6 12981 SCREW,HHC,3/8-16 X 4.5..............2
7 63208 CYLINDER,2NDARY BOOM
ELEVATE.........................................1
-- 31079 SEAL KIT,HYDRAULIC
CYLINDER......................................1
-- 31310 BEARING,GARLOCK,28DU24........1
-- 63348 SEAL KIT CYL.Z60(63208).............1
-- 73806 VALVE,CNTERBALANCE-SUN@3000.1
8 31306 CONNECTING LINK ASSY.............1
10 6326 SCREW,HHC,3/8-16 X 3.................1
11 5397 WASHER,FLAT,USS,5/16",Y...........1
12 45226 ROD END,.375 X 3.69.....................1
13 30202 PIN,1.25DIAX14.12LG,1HOLE........1
14 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
15 6033 WASHER,LOCK,0.5".......................2
16 30418 ROD END,0.5 X 3.75***...................2
17 30201 PIN,2.25DIAX24.63LG,1HOLE........2
18 31305 LOWER SECONDARY BOOM
ASSY...............................................1
19 18722 BEARING,2.25ID X 2.5OD X
1.5L*................................................6
21 30199 PIN,1.75DIAX4.50LG,THREADED...2
22 102775P COVER,CABLE,ENGINE
SIDE,RH,PTD..................................1
23 30341P-S COVER,CABLE,ENGINE
SIDE,RH(ENG.................................1
24 6091 NUT,NYLOCK,1/4-20.....................10
25 6638 WASHER,FLAT,USS,1/4"Y............10
Part No. 30103 Z-60/34 97

98 Z-60/34 Part No. 30103

1 45226 ROD END,.375 X 3.69.....................4 -- 31310 BEARING,GARLOCK,28DU24........1

2 30418 ROD END,0.5 X 3.75***...................5 -- 63348 SEAL KIT CYL.Z60(63208).............1
3 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....5 -- 73806 VALVE,CNTERBALANCE-SUN@3000.1
4 6033 WASHER,LOCK,0.5".......................5 28 30180-S WELDMENT, CYLINDER
5 88356-127J5 SWITCH,LIMIT,W/6.25"SPRING MOUNTING.....................................1
ARM.................................................1 29 31307 UPPER LEVELING LINK ASSY......2
Oscillating Models includes index number 7
-- 106433 LS SPRING WAND (ZCY91)...........1 30 30339P-S COVER,CABLE,UPR TNSN
-- 19491 CONTACTOR,LIMIT SWITCH.........1 ARM,PTD........................................2
6 22541 SCREW,RHM,10-32 X 1.5...............2 31 6091 NUT,NYLOCK,1/4-20.......................6
7 6607 WASHER,LOCK,#10 PLTD.............2 32 6638 WASHER,FLAT,USS,1/4"Y..............8
8 119620 BEARING,1.75IDX2.00ODX1.50L..12 33 30052P UPPER PIVOT

WELDMENT,PAINTED....................1
9 111373 Z60 UPPER SECONDARY BOOM
ASSY...............................................1
10 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................2
11 6024 NUT,NYLOCK,5/8-11.......................4
12 30050-S LOWER TENSION MEMBER
WELDMENT....................................1
13 Ref Primary Boom Rest (refer to
Figure 604.1)...................................1
14 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...2
16 5387 SCREW,HHC,3/8-16 X 4.................4
17 4828 NUT,NYLOCK,3/8-16.......................5
18 30198 PIN,2.25DIAX31.75LG,2HOLE........2
19 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
20 45226 ROD END,.375 X 3.69.....................1
21 30202 PIN,1.25DIAX14.12LG,1HOLE........6
22 18722 BEARING,2.25ID X 2.5OD X
1.5L*................................................4
23 31309 LOWER MIDPIVOT ASSY,Z60........1
includes 2 of index number 21
25 31306 CONNECTING LINK ASSY.............1
26 30328 PIN,1.75DIAX6.00LG,1HOLE..........1
27 63208 CYLINDER,2NDARY BOOM
ELEVATE.........................................1
CYLINDER......................................1
Part No. 30103 Z-60/34 99

603.1 Upper Mid-pivot
100 Z-60/34 Part No. 30103

603.1 Upper Mid-pivot
1 119620 BEARING,1.75IDX2.00ODX1.50L....2
2 12906 WASHER,FENDER,.25 X 1.25
X.062...............................................1
3 7339 SCREW,HHC,1/4-20 X .5................1
4 6356 WASHER,LOCK,.25........................1
5 30192 PIN,MASTER CYLINDER...............1
6 31085 PRIMARY BOOM TUBE
ASSY,Z60........................................1
7 30194 PIN,1.75DIAX5.25LG,1HOLE..........1
8 30418 ROD END,0.5 X 3.75***...................3
9 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3
10 6033 WASHER,LOCK,0.5".......................3
11 31310 BEARING,GARLOCK,28DU24........4
12 63207 CYLINDER, LIFT.............................1
CYLINDER......................................1
-- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**.1
-- 63347 SEAL KIT CYL.Z60(63207).............1
13 30195 PIN,1.75DIAX18.13LG,1HOLE........1
14 30196 PIN,1.25DIAX11.50LG,1HOLE........1
15 45226 ROD END,.375 X 3.69.....................1
16 8516 SCREW,HHC,3/8-16 X 1.50............1
17 4828 NUT,NYLOCK,3/8-16.......................1
18 30191 PIN,1.75DIAX13.50LG,1HOLE........1
19 30052P-S UPPER PIVOT
WELDMENT,PAINTED....................1
20 65463 BEARING,GARLOCK 20DU12........4
-- 25683 BEARING,POLYGON,20DU12........4
21 63211 CYLINDER, MASTER.....................1
-- 63351 SEAL KIT CYL.Z60(63211).............1
Part No. 30103 Z-60/34 101

604.1 Upper Mid-pivot and Primary Boom Rests
102 Z-60/34 Part No. 30103

604.1 Upper Mid-pivot and Primary Boom Rests
1 6090 SCREW,HHC,1/4-20 X .75..............8

2 6356 WASHER,LOCK,.25......................12
3 45209 WEAR PAD,4X2X.5 W/INSERT***....6
4 53811 WEAR PAD,5X1.5X1 W/INSERTS....2
5 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...2
7 6024 NUT,NYLOCK,5/8-11.......................2
8 30333P PRIMARY BOOM
REST,PAINTED...............................1
9 6175 SCREW,HHC,3/8-16 X 1.................2
10 6021 WASHER,LOCK,.375......................2
11 12461 SCREW,HHC,1/2-13 X 5,GRD.8.....3
12 13066 WASHER,FLAT,.5 HARDENED.......3
13 6198 NUT,NYLOCK,1/2-13.......................3
14 63374 WEAR PAD, BOOM REST..............1
Part No. 30103 Z-60/34 103

605.1 Primary and Extension Booms
104 Z-60/34 Part No. 30103

605.1 Primary and Extension Booms
1 31085 PRIMARY BOOM TUBE -- 36648 VALVE,COUNTERBALANCE 2500

ASSY,Z60........................................1 PSI
2 6175 SCREW,HHC,3/8-16 X 1...............24 use with cylinder 111177 (extend)
3 6021 WASHER,LOCK,.375....................32 -- 63343 SEAL KIT CYL.Z60(63203).............1
4 29080 SHIM,WEAR PAD,5X 1.5 16GA.....10 -- 74872 VALVE,COUNTERBALANCE 3000

1 PSI*
use with cylinder 111177 (retract)
5 38620 SHIM,WEAR PAD,5 X 1.5,14GA.....6 -- 75849 VALVE,COUNTERBALANCE
6 30138 WEAR PAD,5 X 1.5 X .625 2500PSI...........................................1
W/NUTS........................................10 use with cylinder 89060 (extend)
7 30139 WEAR PAD,6.5 X 5 X.625 27 19440 PIN,CLEVIS,1 X 2.5 LG...................1
W/INSER.........................................2 28 5361 PIN,COTTER,.125 X 1.5..................1
8 30472 SHIM,PRIMARY BOOM,.064 Footnotes
THK.................................................3 1: Quantity listed for this item is approximate.
1
Actual quantity may vary to ensure proper fit.
9 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................4
10 6091 NUT,NYLOCK,1/4-20.......................4
11 6638 WASHER,FLAT,USS,1/4"Y..............4
12 8179 SCREW,HHC,1/4-20 X 2.25............4
13 30255 WASHER,SHIM,1.27 X 2.13 X
.062................................................10
14 30116 CYLINDER MOUNT BAR................1
15 45303 NUT,NYLOCK,1.125-12...................1
16 30272 PAD,EXTENSION CYLINDER.........1
17 30021P EXTENSION TUBE END
CAP,PAINTED..................................1
18 6888 SCREW,HHC,1/4-20 X 1.................4
19 6356 WASHER,LOCK,.25........................4
21 31086 EXTENSION BOOM TUBE
ASSY,Z60........................................1
22 30186 PIN,1.25DIAX6.67LG,2RING..........2
23 30217 SNAP RING,EXTERNAL,1.25
DIA.**...............................................4
24 30137 WEAR PAD,5 X 1.5 X .50................2
25 8255 SCREW,HHC,3/8-16 X .75..............4
26 111177 CYL,EXT,2.5 X 112.25,Z60.............1
-- 29183 SEAL
KIT,25212,25217,25372,S60...........1
-- 31082 VALVE,COUNTERBALANCE 2500
PSI...................................................1
use with cylinder 89060 (retract)
Part No. 30103 Z-60/34 105

606.1 Cable Track
106 Z-60/34 Part No. 30103

606.1 Cable Track
1 22541 SCREW,RHM,10-32 X 1.5...............2

2 6178 NUT,NYLOCK,10-32........................2
3 88356-146R5 SWITCH,LIMIT,W/ROLLER
HEAD***..........................................1
-- 19491 CONTACTOR,LIMIT SWITCH
4 46002P UPPR. LIMIT SWITCH
BRKT.,BLUE....................................1
5 8914 SCREW,HHC,1/4-20 X .625............9
6 6356 WASHER,LOCK,.25........................2
7 6638 WASHER,FLAT,USS,1/4"Y............11
8 30388 PIVOT TUBE/SPACER Z60.............2
9 30387 CABLE PROTECTOR......................1
10 6198 NUT,NYLOCK,1/2-13.......................1
11 6095 WASHER,FLAT,USS,1/2",Y.............1
12 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
13 5397 WASHER,FLAT,USS,5/16",Y.........10
14 7713 NUT,LP NYLOCK,3/8-16.................4
15 30389 TRACK TUBE GUIDE......................1
16 6091 NUT,NYLOCK,1/4-20.......................4
17 31492 CABLE TRACK CHANNEL ASSY....1
18 88356-127J5 SWITCH,LIMIT,W/6.25"SPRING
ARM.................................................1
-- 106433 LS SPRING WAND (ZCY91)...........1
-- 19491 CONTACTOR,LIMIT SWITCH.........1
19 30469 SCREW,FHM,10-32 X 1.5...............2
20 30390-S COVER,CABLE TRACK
TRAY,DRILLED................................1
21 6889 NUT,LP NYLOCK,1/4-20.................5
22 8255 SCREW,HHC,3/8-16 X .75..............2
23 6021 WASHER,LOCK,.375......................2
24 30377 TRACK,PLASTIC CABLE,43
LINKS..............................................1
-- 29480 TRACK REPAIR,7 LINK (25706).....1
-- 58920 BRACKET
SET,NYLATRAC,KS6-5.4................1
25 30315 TRACK TUBE WELDMENT.............1
26 6888 SCREW,HHC,1/4-20 X 1.................2
Part No. 30103 Z-60/34 107

607.1 Jib Boom and Platform Rotator
108 Z-60/34 Part No. 30103

1 31086 EXTENSION BOOM TUBE 23 63212 CYLINDER, SLAVE.........................8

ASSY,Z60........................................1 includes index number 22
2 45226 ROD END,.375 X 3.69.....................9 -- 29083 VALVE,COUNTERBALANCE,2500
3 8516 SCREW,HHC,3/8-16 X 1.50............6 PSI*.................................................8
4 4828 NUT,NYLOCK,3/8-16.....................10 -- 31078 SEAL KIT,HYDRAULIC

CYLINDER***..................................8
5 30188 PIN,1.25DIAX8.50LG,1HOLE..........2
-- 63354 SEAL KIT CYL.Z60(63214).............8
6 30189 PIN,1.25DIAX13.75LG,2HOLE........2
24 5397 WASHER,FLAT,USS,5/16",Y...........1
7 30026-S COMPRESSION MEMBER WLDMNT
Z60..................................................2 25 21604 SCREW,HHC,3/8-16 X 3.25............2
8 27326 PIN,1.25 X 7.57 IN,1HOLE..............2 26 29066 VALVE,SOLENOID,10V,2POS

3WAY**............................................2
9 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................2 -- 62262 VALVE,SOLENOID N/O (LONG).....2
10 31094 JIB BOOM ASSEMBLY...................1 -- 62267 VALVE,SOLENOID N/C (SHORT)....2

includes index number 11 -- 75847 VALVE - SOLENOID, 2 POS 2
11 30219 BEARING,FL,1.25ID X 1.41OD X WAY.................................................2
1.......................................................4 -- 75848 VALVE - SOLENOID 2 POS 2
12 30220 BEARING,1.25ID X 1.5OD X WAY.................................................2
0.69L................................................4 27 27814 COIL,SOLENOID,10V.....................2
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD -- 62273 COIL,GREEN W/ 2 PIN
5.......................................................1 CONNECTOR*................................2
14 31095 PLATFORM LEVELING 28 45912 NUT,SOLENOID,2POS 3WAY.........2
ASSEMBLY......................................1 -- 52943 NUT-SOLENOID VALVE (52885).....2
includes 2 each of index number 12
29 75700 MANIFOLD,MACHINED,JIB &
15 27497 CLAMP,RUBBER CUSHIONED-2 ROTATE...........................................1
5/32..................................................1
-- 75849 VALVE,COUNTERBALANCE
16 65799 BUSHING,FLANGE,ROTATOR 1"....2 2500PSI...........................................1
17 94399 ROTATOR ASSMBLY.......................1 -- 75850 MANIFOLD BLOCK, JIB/ROTATE....1
includes 2 each of index number 16
30 63214 CYLINDER,JIB,Z60.........................1
-- 122944 SEAL KIT,8K ROTATOR*.................1 includes 4 each index number 22
-- 13852 VALVE ASSY,BLEED***...................1 -- 29083 VALVE,COUNTERBALANCE,2500
-- 31498 BEARING KIT,ROTATOR,9K***.......1 PSI*.................................................1
-- 65842 SEAL KIT,UNIVERSAL,9K -- 31078 SEAL KIT,HYDRAULIC
ROTATOR*.......................................1 CYLINDER***..................................1
-- 75395 BEARING KIT,PLAT -- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**.1
ROTATOR,SUPER...........................1 -- 63354 SEAL KIT CYL.Z60(63214).............1
-- 77876 ROTATOR ASSEMBLY KIT Z60.......1 31 30255 WASHER,SHIM,1.27 X 2.13 X
18 6145 SCREW,HHC,1/4-20 X 1.5..............3 .062..................................................8
19 6638 WASHER,FLAT,USS,1/4"Y..............6 1
20 35611 MANIFOLD,DUAL 32 6091 NUT,NYLOCK,1/4-20.......................3

COUNTERBALANCE......................1
33 30411-S COVER,CABLE,JIB PAINTED.........1
-- 37090 VALVE,COUNTERBALANCE
34 18666 CLAMP,1.00,#16 X 1/4,RUB
2000PSI...........................................1
CUSH..............................................2
21 30187 PIN,1.25DIAX5.25LG,1HOLE..........1
22 65463 BEARING,GARLOCK 20DU12........8
Part No. 30103 Z-60/34 109


(continued)
Footnotes
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.
110 Z-60/34 Part No. 30103


(continued)
Part No. 30103 Z-60/34 111

112 Z-60/34 Part No. 30103

1 31473 HOSE ASSY,13"..............................2 Footnotes

1 1: Hose End - Female JIC Swivel, 4 (Synflex
2 37868 FITTING-4 W/.030 ORIFICE..........13 3903-04544), Hose End - Female JIC Swivel,
-- 13756 CONNECTOR,070120-4-6............13 4 (Synflex 3903-04544) and Hose - 1/4"
3 37868 FITTING-4 W/.030 ORIFICE............2 Thermoplastic Medium Pressure (Synflex
-- 13756 CONNECTOR,070120-4-6..............2
3130-04)
4 31470 HOSE ASSY,53"..............................2
2: Hose End - Female JIC Swivel, 4 (Synflex
1 3903-04544), Hose End - Female Swivel, 6-4
JIC (Synflex 3903-06544) and Hose - 1/4"
5 13921 ELBOW,070220-4-4.........................2
6 31488 HOSE ASSY,447"............................2
2 3130-04)
3: Hose End - Male JIC, 4-4 (Synflex
7 31487 HOSE ASSY,540"............................2 3903-04504), Hose End - 90o Female JIC
2
8 28890 NIPPLE,DIAGNOSTIC,#6 PORT.....2 1/4" Thermoplastic Medium Pressure (Synflex
-- 20224 DIAGNOSTIC FEMALE 3130-04)
Q-DSCNT........................................2
4: Hose End - Female JIC Swivel, 4 (Synflex
-- 48880 CAP,DIAGNOSTIC NIPPLE.............2
9 45412 CONNECTOR,070120-6-6............12
10 31486 HOSE ASSY,422"............................2 1/4" Thermoplastic Medium Pressure (Synflex
3
3130-04)
11 31485 HOSE ASSY,409"............................2 5: Hose End - Female JIC Swivel, 6-6 (Synflex
4
12 31481 HOSE ASSY,435"............................2 Swivel, 6-6 (Synflex 3903-06646) and Hose -
5 3/8" Thermoplastic Medium Pressure (Synflex
13 31482 HOSE ASSY,408"............................2 3130-06)
6 6: Hose End - Female Swivel, 6-4 JIC (Synflex
14 31484 HOSE ASSY,219"............................1
7 Swivel, 6-4 (Synflex 3903-06644) and Hose -
15 31483 HOSE ASSY,236"............................1
7 3130-04)
16 45412 CONNECTOR,070120-6-6..............6
3130-04)
Part No. 30103 Z-60/34 113

700 Platform Components October 2009
701.1 Platform Installation - View 1
114 Z-60/34 Part No. 30103

October 2009 700 Platform Components
1 6090 SCREW,HHC,1/4-20 X .75............23

-- 6090 SCREW,HHC,1/4-20 X .75............25
2 6356 WASHER,LOCK,.25......................17
-- 6356 WASHER,LOCK,.25......................19
3 6638 WASHER,FLAT,USS,1/4"Y............26
-- 6638 WASHER,FLAT,USS,1/4"Y............28
4 56912 SPRING CLIP,1/4-20,MAGNI
565.................................................17
-- 56912 SPRING CLIP,1/4-20,MAGNI
565.................................................19
5 73610P-S STEP PLATFORM ENTRY
PAINTED.........................................1
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................8
7 6097 WASHER,FLAT,USS,3/8",Y.............8
8 4828 NUT,NYLOCK,3/8-16.......................4
9 75516-S DECAL PLATE ASSEMBLY.............1
10 6090 SCREW,HHC,1/4-20 X .75..............4
11 50144-S PLATFORM SUPPORT
WELDMENT***................................4
12 57201 WASHER,FLAT, 313,
HARDENED..................................12
13 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25......2
14 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
15 73928 SCREW,HHC,1-8 X 11,GRD 5***.....1
16 122079 WASHER,FLAT,1.000,HARDENED..1
17 29764 NUT,NYLOCK,1-8............................1
18 75675-S PLATFORM ASSEMBLY Z-60
6FT..................................................1
-- 75676-S PLATFORM ASSEMBLY Z-60
6FT***..............................................1
-- 75679-S PLATFORM ASSEMBLY 8FT
Z-60.................................................1
-- 75680-S PLATFORM ASSEMBLY 8FT
Z-60.................................................1
19 73478P FLOORING, 8'FT PLATFORM.........1
-- 60954-S FLOORING,6 FT
PLATFORM,SERVIC.......................1
-- 73478P FLOORING, 8'FT PLATFORM.........1
20 54274 SCREW,STEP BOLT,1/4-20 X .75....3
Part No. 30103 Z-60/34 115

116 Z-60/34 Part No. 30103

1 6090 SCREW,HHC,1/4-20 X .75..............9 -- 45202 PIN,ROLL,.094 X .875.....................1

2 6638 WASHER,FLAT,USS,1/4"Y..............9 18 31256 FOOTSWITCH WIRE ASSY,Z60.....1
3 6091 NUT,NYLOCK,1/4-20.......................9 -- 45313 PLUG,W/LATCH,4
4 27528 FOOT SWITCH GUARD POLE,ANDERSON..........................1
W/DECALZ45..................................1 19 56244 HOSE ASSY,T2 TO JIB
5 13482 FOOT SWITCH***...........................1 JUNCTION......................................2
6 102992 SLIDING MIDRAIL KIT,PTD............1
includes index 2 and 3
-- 12443 MIDRAIL GUIDE ( HOOK )..............1
-- 139451 TUBE,SLIDING
MIDRAIL,PAINTED..........................1
-- 20973 WIRE LOOM,3/8 POLY SLIT...........1
-- 21121 CABLE TIE,4" BLK,HEAT
RESISTNT.......................................1
-- 6888 SCREW,HHC,1/4-20 X 1.................1
7 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
-- 54817P-S TOEBOARD,PLTFM ENTRY
EUR,PNTD*.....................................1
8 6356 WASHER,LOCK,.25........................4
9 73575 SPRING CLIP,10-24,ZINC...............4
10 24514 BOX,INSTRUCTION STORAGE.....1
11 49219 SLEEVE,NYLON,2.19 ID,BULK
12 28443 CABLE TIE,11.5" BLACK................3
13 7713 NUT,LP NYLOCK,3/8-16.................4
14 5397 WASHER,FLAT,USS,5/16",Y...........4
15 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................8
16 Ref. Platform Controls (refer to figures
703.1 and 704.1).............................8
17 29431 CONNECTOR
ASSEMBLY,FOOTSWITCH.............1
-- 22431 TERMINAL,ANDERSON,30A 12-16
GA...................................................1
-- 22432 ANDERSON HOUSING,15-45 AMP
BLK..................................................1
-- 22433 ANDERSON
HOUSING,15-45,AMP,WHT............1
-- 22434 ANDERSON HOUSING,15-45 AMP
RED.................................................1
-- 45139 RECEPT.,SNAP-IN,4 POLE
ANDERSN.......................................1
-- 45201 SPACER,LONG ANDERSON..........1
Part No. 30103 Z-60/34 117

703.1 Platform Controls - View 1
118 Z-60/34 Part No. 30103

1 25838 MOUNTING ADAPTOR...................6 25 12344 NUT,NYLOCK,6-32..........................2

2 25834 QUICK DISCONNECT MALE..........2
3 28308 QUICK DISCONNECT,FEMALE**....2
4 6599 WIRE CABLE,14/3
SO,BULK........................1032-inches
5 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................4
-- 6935 LOCKNUT,ELEC,1/2"......................4
6 8843 COVER,KNOCK OUT HOLE,4 PER
BAG.................................................4
7 10775 T-BOX,2.75 X 4.5 X 2.0....................1
8 13585 OUTLET,110V GFCI***....................1
-- 67506 RECEPTACLE,UK,110 VOLT..........1
9 27115 GASKET,UPPER CONTROL
BOX.................................................1
10 31259 PLAT.CNTRL.BOX
W/DECALS,Z60...............................1
11 12348 SCREW,RHM,6-32 X .75.................2
12 45437 COVER,GFCI,WEATHERPROOF....1
13 6935 LOCKNUT,ELEC,1/2"......................4
14 6562 WIRE CABLE,16/4
SJO,BULK..........................97-inches
15 31256 FOOTSWITCH WIRE ASSY,Z60.....1
16 35934 WIRE CABLE 18G/19
CONDUCT***.................1032-inches
17 12960 CABLE SQUEEZE CONN.,XTRA
LRG.................................................3
18 14041 LOCKNUT,ELECTRIC,3/4"..............3
19 35934 WIRE CABLE 18G/19
CONDUCT***.................1032-inches
20 35934 WIRE CABLE 18G/19
CONDUCT***.................1032-inches
21 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
22 22052 LIMITER PC BOARD,
HORSEPOWER..............................1
23 25839 DIN RAIL,19.75"..............................1
24 49820 SCREW,PHILLIPS,PHM,6-32 X .5...2
Part No. 30103 Z-60/34 119

120 Z-60/34 Part No. 30103

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 20 122514 KIT,ESTOP SVC BB&SM BOOM.....1
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 66812 E-STOP BUTTON............................1
1 24495 JOYSTICK,SINGLE AXIS -- 66818 CONTACT,NC,E-STOP....................1
PROPORT.......................................2 -- 66821 BASE,WITHOUT CONTACTS.........1
2 31259 PLAT.CNTRL.BOX 21 20424 JOYSTICK CONTROLLER,12V......1
W/DECALS,Z60...............................1
22 53073 JOYSTICK,MULT AXIS
3 122513 KIT,HORN SVC BB&SM BOOM......1 CONT,OEM***
-- 66813 BUTTON,PUSH,BLACK
W/SEAL***.......................................1
-- 66815 BASE, W/1 N.O. CONTACTS***......1
MOM................................................1
5 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................3
6 22777 LIGHTBULB,T 1.75,14V(10PACK)...3
7 22776 SOCKET,IND.LITE,W/RED LENS....3
MOM................................................2
MNT.................................................2
MNT.................................................1
11 45384 PLUG,NYLON .50 BLACK
DOMED...........................................1
Gasoline/LPG models
-- 45384 PLUG,NYLON .50 BLACK
DOMED...........................................2
Deutz Diesel models
12 6090 SCREW,HHC,1/4-20 X .75..............2
13 6356 WASHER,LOCK,.25........................2
14 6638 WASHER,FLAT,USS,1/4"Y..............4
15 54525 BRACKET-PANEL-WIRE MOUNTING
99.....................................................3
-- 27116 RESISTOR,100 OHM,25 WATT.......1
-- 27117 RESISTOR,250 OHM,5 WATT.........1
16 6091 NUT,NYLOCK,1/4-20.......................2
17 8914 SCREW,HHC,1/4-20 X .625............2
18 27033P-S SUPPORT,WRIST,PAINTED-BLUE..1
19 15243 PLUG,NYLON .875 BLACK
DOMED...........................................1
Part No. 30103 Z-60/34 121

705.1 Joystick Controller - Drive / Steer
122 Z-60/34 Part No. 30103

705.1 Joystick Controller - Drive / Steer
-- 20424 JOYSTICK CONTROLLER,12V......1

1 25882 LOCK RING.....................................1
2 25881 BOOT,THUMB 20424 JOYSTICK.....1
3 25883 HANDLE HALF,JOYSTICK
(20424)............................................2
-- 49887 NUT & BOLT KIT (25883)................1
-- 72245 KIT, JOYSTICK HANDLE
includes handles, rocker and nut/bolt
kit
4 44221 COLLAR, BOOT RETAINING..........1
5 22368 BOOT (20424).................................1
6 25884 COVER CASTING,20424
CONTROLLER................................1
7 44211 SHAFT,W/NF STYL
BLOCK,(20424)*..............................1
8 52778 BEARING,FLANGED,.376ID
(20424)............................................2
9 58209 SPRING,RETURN***.......................1
10 22364 POTENTIOMETER (20424)............2
11 22367 SPUR GEAR (20424)......................2
12 44212 GEAR CASTING,20424
CONTROLLER*...............................1
13 22365 SWITCH (20424).............................2
14 22366 CAM ASSY (20424).........................1
15 52776 SCREW,HEX,M4X0.7X10MM
(20424)*...........................................2
16 52777 NUT,HEX,M4 X 0.7 MM
(20424)***........................................3
17 52775 SCREW,HEX,M4X0.7X30MM
(20424)*...........................................1
18 23680 SWITCH,HANDLE,20424................2
19 23688 ROCKER ASSY,HANDLE
(20424)***........................................1
Part No. 30103 Z-60/34 123

706.1 Joystick Controller - Boom Functions, Dual Axis
124 Z-60/34 Part No. 30103

706.1 Joystick Controller - Boom Functions, Dual Axis
-- 53073 JOYSTICK,MULT AXIS

CONT,OEM***
1 27133 HANDLE,CAP,CONTROLLER.........1
2 27134 BOOT,CONTROLLER.....................1
3 32738 2WD STEERING YOKE WELD.,
L.H...................................................1
4 31526 O-RING,BOOT,CONTROLLER.......1
5 27511 SPRING,24493 CONTROLLER......1
6 31283 BUSHING,SPRING SEAT...............1
7 52585 PCB,11179CD,(LIFT)***..................1
8 52587 SHAFT & HOUSING ASSY.............1
9 52588 DRIVE GEAR - INSIDE #53073......2
10 52589 DRIVE GEAR - OUTSIDE #53073...2
11 19712 MICROSWITCH,V3L-139-D8..........4
12 52590 POT W/HARNESS ASSY.
(53073)............................................1
13 37948 SADDLES-SET(24493,40613,53073.1
14 52591 POTENTIOMETER-JOYSTCK(53073).2
15 52586 PCB,11179AB, (SWING)***.............1
Part No. 30103 Z-60/34 125

707.1 Joystick Controller - Boom Functions, Single Axis
126 Z-60/34 Part No. 30103

707.1 Joystick Controller - Boom Functions, Single Axis
-- 24495 JOYSTICK,SINGLE AXIS PROPORT

does not include index numbers 7,8
and 9
1 27133 HANDLE,CAP,CONTROLLER.........1
2 27134 BOOT,CONTROLLER.....................1
3 31526 O-RING,BOOT,CONTROLLER.......1
4 19720 CASTING,45049, 40612..................1
5 27135 SHAFT W/GEAR.............................1
6 27524 PCB,ASSY,24495............................1
-- 49870 POTENTIOMETER (24493)............1
7 27116 RESISTOR,100 OHM,25 WATT.......1
8 21121 CABLE TIE,4" BLK,HEAT
RESISTNT.......................................5
9 27117 RESISTOR,250 OHM,5 WATT.........1
10 21434 SPRING & BUSHING
KIT,RETURN***...............................1
11 19731 GEAR, SLAVE, MS4,45048.............1
12 19712 MICROSWITCH,V3L-139-D8..........2
Part No. 30103 Z-60/34 127

October 2009
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
102775P ....................97 19470 ........................78 23802 ........................35, 43, 59 27524 ........................127

102992 ......................117 19487 ........................75 23938 ........................55 27528 ........................117
10355 ........................93–94 19491 ........................99, 107 24018 ........................87, 89 27639P ......................67
10587 ........................19, 47, 81–82 19506 ........................87, 89 24038 ........................67 27640 ........................67
10597 ........................31, 33, 57, 65, 19606 ........................75 24039 ........................17 27648 ........................73
69, 97, 99, 101 19687 ........................35, 43, 59 24118 ........................85 27654P ......................81–82
10598 ........................67 19712 ........................125, 127 24119 ........................85 27656P ......................19, 47
106433 ......................99, 107 19720 ........................127 24343 ........................85 27694 ........................19, 47
10775 ........................119 19731 ........................127 24495 ........................121, 127 27695 ........................19, 47, 97
110154 ......................85 19794 ........................81–82 24514 ........................117 27698 ........................17, 19, 47
110155 ......................85 19995 ........................78 24551 ........................65 27728 ........................81–82
110194 ......................27 20022 ........................93–94 24667 ........................57 27759 ........................27, 53
110200 ......................77–78 20224 ........................27, 29, 53, 55, 24675 ........................25 27760 ........................27, 53
111177 ......................105 78, 113 25225 ........................81–82 27761 ........................27, 29, 53, 55
111373 ......................99 20293 ........................75 25375 ........................27, 53 27763 ........................27, 53
111648 ......................81–82 20318 ........................53 25404 ........................19, 47 27764 ........................53
119620 ......................99, 101 20324 ........................35, 43, 59 25416 ........................19, 47 27766 ........................27
12153 ........................73 20326 ........................93–94 25418 ........................19, 47 27767 ........................93–94
122079 ......................115 20328 ........................43, 59 25419 ........................17, 19, 47 27801 ........................78
122366 ......................87, 89 20332 ........................35, 43 25436 ........................17, 19, 47 27802 ........................77–78
122512 ......................87, 89 20424 ........................121, 123 25505 ........................53 27804 ........................78
122513 ......................121 20630 ........................81–82 25506 ........................27 27805 ........................77–78
122514 ......................87, 89, 121 20709 ........................93–94 25563 ........................85 27807 ........................77–78
122606 ......................87, 89 20710 ........................93–94 25567 ........................75 27814 ........................27, 53, 109
122944 ......................109 20776 ........................85 25571P-S ..................65 27908 ........................65
12344 ........................119 20813 ........................85 25683 ........................101 27914 ........................73
12348 ........................119 20880 ........................65, 71 25765 ........................49, 57 27915 ........................63
12443 ........................117 20922 ........................93–94 25766 ........................49, 57 27916 ........................63
12461 ........................103 20923 ........................43, 59 25767 ........................49, 57 27917 ........................65
128200 ......................87, 89, 121 20925 ........................35, 43, 59, 93–94 25768 ........................49, 57 27919 ........................65
128201 ......................89, 121 20973 ........................117 25769 ........................19, 47 27922 ........................65
128202 ......................87, 89, 121 21018 ........................67 25807 ........................85 27942 ........................67
128205 ......................89, 121 21019 ........................65, 71 25808 ........................85 27943 ........................67
128206 ......................121 21121 ........................89, 117, 127 25834 ........................119 27953 ........................17, 19, 47
128578 ......................121 21130 ........................65, 69 25836 ........................85 28011 ........................93–94
12906 ........................91, 101 21141 ........................75 25838 ........................119 28034 ........................43
12960 ........................85, 119 21144 ........................33 25839 ........................119 28076 ........................67, 71
12981 ........................97 21145 ........................33 25855P ......................73 28112P ......................85
13002 ........................21, 23, 73 21146 ........................33 25881 ........................123 28117 ........................49
13003 ........................67, 71, 99, 103 21149 ........................33 25882 ........................123 28125 ........................91
13014 ........................67 21166 ........................31, 49, 57 25883 ........................123 28157 ........................11
13064 ........................23, 31, 49, 57, 21175 ........................81–82 25884 ........................123 28158 ........................11
67, 71, 81–82, 21250 ........................93–94 25951 ........................35, 43, 59, 93–94 28159 ........................11
99, 103 21434 ........................127 25974 ........................85 28160 ........................11
13066 ........................31, 33, 57, 65, 21444 ........................78 25980 ........................11, 13 28161 ........................11, 13
69, 81–82, 103 21465 ........................75 25994 ........................11 28162 ........................11
13120 ........................35, 43, 59, 93–94 21496 ........................65, 69 27010 ........................65 28164 ........................11
13482 ........................117 21604 ........................17, 109 27022P ......................67 28165 ........................15
13585 ........................119 21935 ........................78 27033P-S ..................121 28170 ........................11
13755 ........................93–94 21979 ........................69 27034 ........................67 28171 ........................11
13756 ........................93–94, 113 22052 ........................119 27114 ........................91 28174 ........................11, 13
13775 ........................71 22099 ........................35, 43, 59 27115 ........................119 28175 ........................11, 15
13852 ........................109 22278 ........................65 27116 ........................121, 127 28176 ........................15
13918 ........................81–82, 99, 107, 22364 ........................123 27117 ........................121, 127 28177 ........................15
109 22365 ........................123 27133 ........................125, 127 28178 ........................15
13921 ........................35, 43, 59, 93– 22366 ........................123 27134 ........................125, 127 28181 ........................15
94, 113 22367 ........................123 27135 ........................127 28234P ......................67
139451 ......................117 22368 ........................123 27142 ........................65 28235 ........................11, 13
139898 ......................75 22431 ........................117 27153 ........................63 28236 ........................15
14041 ........................85, 119 22432 ........................117 27155 ........................69, 85 28238 ........................11
15243 ........................121 22433 ........................117 27164 ........................35, 43, 59, 93–94 28308 ........................119
16439 ........................19, 47 22434 ........................117 27202 ........................93–94 28310 ........................85
16584 ........................69 22541 ........................99, 107 27204 ........................15 28443 ........................117
18218 ........................75 22578 ........................69 27205 ........................15 28444 ........................35, 43, 59
18385 ........................67 22665 ........................59, 93–94 27206 ........................15 28448 ........................35, 43, 59, 93–94
18504 ........................67 22700 ........................67 27207 ........................15 28471 ........................91
18605 ........................19, 47 22776 ........................121 27242 ........................59 28597 ........................35, 43, 59
18665 ........................85 22777 ........................121 27246 ........................87, 89, 121 28646 ........................91
18666 ........................109 22786 ........................31, 33, 57 27287 ........................87, 89 28647 ........................63, 65
18687 ........................93–94 22811 ........................31, 33, 57 27326 ........................109 28648 ........................63, 65
18722 ........................97, 99 22973 ........................81–82 27329P ......................69 28649 ........................63
19274 ........................87, 89 23057 ........................69 27377 ........................91 28650 ........................63
19363 ........................75 23495 ........................87 27464 ........................49, 57 28651 ........................63
19418 ........................67, 71 23680 ........................123 27497 ........................109 28652 ........................63
19440 ........................105 23688 ........................123 27511 ........................125 28653 ........................63
128 Z-60/34 Part No. 30103

October 2009
Part Number Index (continued)
28654 ........................63 29562 ........................69 30272 ........................105 31079 ........................97, 99

28655 ........................63 29563 ........................69 30275 ........................65, 75 31080 ........................101
28656 ........................63 29564 ........................69 30277P ......................91 31082 ........................82, 105
28658 ........................63 29565 ........................69 30283 ........................73, 77–78 31084 ........................85, 87
28659 ........................63 29607 ........................85 30302P ......................31, 57 31085 ........................101, 105
28660 ........................63 29616 ........................65 30302P-S ..................33 31086 ........................105, 109
28662 ........................63 29733 ........................81–82 30315 ........................107 31088 ........................21, 23, 49
28664 ........................65 29734 ........................81–82, 85 30327P ......................81–82 31089 ........................31, 33, 57
28665 ........................63 29735 ........................81–82 30328 ........................99 31090 ........................17
28666 ........................63 29739 ........................31, 33, 57, 65, 69 30333P ......................103 31091 ........................17
28689 ........................85 29744 ........................25, 51, 73 30339P-S ..................99 31092 ........................17
28714 ........................63 29746 ........................17, 19, 47 30341P-S ..................97 31093 ........................17
28716 ........................63 29747 ........................65, 69 30342 ........................93–94 31094 ........................109
28717 ........................65, 67 29764 ........................115 30343 ........................93–94 31095 ........................109
28750 ........................25, 29, 51, 55, 29780 ........................11 30344 ........................93–94 31100 ........................78
77–78 29791 ........................11, 13, 15 30347 ........................75, 93–94 31102 ........................78
28769 ........................63, 67 29855P ......................19, 47 30352 ........................59 31106 ........................101, 109
28770 ........................63, 67 29867 ........................75 30357 ........................94 31158 ........................11
28819 ........................65 29868 ........................91 30358 ........................94 31159 ........................11
28829 ........................75 29883 ........................49, 67, 71, 99 30363 ........................59 31160 ........................11
28833P ......................49 29891-S .....................23 30364 ........................59 31162 ........................13
28890 ........................113 29908 ........................75 30365 ........................59 31163 ........................11
29065 ........................53 30021P ......................105 30369 ........................73 31244 ........................67
29066 ........................27, 53, 73, 109 30026-S .....................109 30370 ........................17 31246 ........................91
29073 ........................69 30050-S .....................97, 99 30375-S .....................91 31248 ........................69
29080 ........................105 30052P ......................99 30376-S .....................91 31249 ........................65, 69
29083 ........................109 30052P-S ..................101 30377 ........................107 31250 ........................65
29137 ........................75 30078 ........................11, 15 30378P-S ..................91 31255 ........................91
29183 ........................17, 19, 47, 105 30079 ........................11, 13 30386 ........................69 31256 ........................117, 119
29186 ........................19, 47 30080 ........................15 30387 ........................107 31259 ........................119, 121
29210 ........................19, 47 30082 ........................11 30388 ........................107 31266 ........................19, 47
29211 ........................19, 47 30083 ........................15 30389 ........................107 31283 ........................125
29212 ........................19, 47 30084 ........................11 30390-S .....................107 31305 ........................97
29213 ........................19, 47 30090P ......................75 30391 ........................91 31306 ........................97, 99
29214 ........................19, 47 30106 ........................11 30392 ........................93–94 31307 ........................99
29226 ........................73 30107 ........................11 30398-S .....................91 31309 ........................99
29230P ......................31, 57 30116 ........................105 30403 ........................21, 23, 31, 33 31310 ........................97, 99, 101
29231 ........................31, 33, 57 30124 ........................21, 23, 33 30404 ........................21, 23, 31, 33 31457 ........................35, 43, 59
29262 ........................85 30128 ........................75 30406 ........................11 31458 ........................35, 43, 59
29269 ........................63, 69, 85 30137 ........................105 30407 ........................11 31459 ........................35, 43, 59
29270 ........................85 30138 ........................105 30411-S .....................109 31460 ........................35, 43, 59
29280 ........................31, 33 30139 ........................105 30418 ........................97, 99, 101 31461 ........................35, 43, 59
29288 ........................31, 33, 57 30143 ........................67 30420 ........................21, 23, 31, 33 31462 ........................35, 43, 59
29289 ........................49 30144 ........................67 30430 ........................91 31463 ........................35, 43, 59
29291 ........................31, 57 30179 ........................75 30431 ........................17 31464 ........................93–94
29292 ........................31, 57 30180-S .....................99 30435 ........................85 31465 ........................93–94
29293 ........................31, 57 30184P ......................73 30436 ........................35, 43 31466 ........................93–94
29294 ........................27, 53 30185 ........................17 30438 ........................65, 69 31467 ........................93–94
29296 ........................67 30186 ........................105 30440 ........................35 31468 ........................35, 43, 59
29297 ........................67 30187 ........................109 30441 ........................35 31470 ........................113
29305 ........................73 30188 ........................109 30442 ........................35 31471 ........................93–94
29314 ........................91 30189 ........................109 30443 ........................35 31473 ........................113
29417 ........................73 30191 ........................101 30444 ........................25 31474 ........................93–94
29418 ........................73 30192 ........................101 30448 ........................43, 59 31475 ........................93–94
29419 ........................81–82 30194 ........................101 30449 ........................43, 59 31476 ........................93–94
29420 ........................81–82 30195 ........................101 30450 ........................43, 59 31477 ........................93–94
29428 ........................73 30196 ........................101 30451 ........................43, 59 31478 ........................91
29429 ........................73 30198 ........................97, 99 30452 ........................43, 59 31479 ........................93–94
29431 ........................117 30199 ........................97 30458 ........................21, 23, 31, 33 31481 ........................113
29436 ........................65, 69 30201 ........................97 30468 ........................91 31482 ........................113
29439 ........................63 30202 ........................97, 99 30469 ........................107 31483 ........................113
29480 ........................107 30204 ........................93–94 30472 ........................105 31484 ........................113
29492 ........................15 30205 ........................93–94 30476 ........................71 31485 ........................113
29548 ........................71 30206 ........................93–94 30477P ......................71 31486 ........................113
29549 ........................71 30217 ........................105 30478P ......................69 31487 ........................113
29550 ........................71 30219 ........................109 30479P ......................69 31488 ........................113
29551 ........................71 30220 ........................109 30480 ........................71 31489 ........................93–94
29552 ........................71 30222 ........................97, 99 30483P ......................71 31490 ........................93–94
29553 ........................71 30224P ......................65 30488 ........................93–94 31491 ........................93–94
29555 ........................71 30229P ......................73 30490 ........................75 31492 ........................107
29556 ........................69 30230P ......................65, 71 30493 ........................65, 69 31493 ........................81–82
29557 ........................69 30255 ........................105, 109 30785-1500 ...............65, 69 31494 ........................81–82
29558 ........................69 30256 ........................75 30806 ........................69 31498 ........................109
29559 ........................69 30257 ........................17 31059 ........................11 31499 ........................81–82
29560 ........................69 30262-S .....................81–82 31060 ........................11 31500 ........................81–82
29561 ........................69 30271 ........................67, 71 31078 ........................109 31501 ........................81–82
Part No. 30103 Z-60/34 129

October 2009
31502 ........................81–82 45313 ........................117 49820 ........................119 6024 ..........................99, 103

31503 ........................91 45357 ........................93–94 49870 ........................127 6033 ..........................19, 31, 33, 47,
31505 ........................71 45359 ........................93–94 49887 ........................123 57, 65, 69, 81–
31506 ........................75 45366 ........................93–94 49920 ........................78 82, 97, 99, 101
31507 ........................75 45383 ........................119 50144-S .....................115 6035 ..........................67
31519 ........................82 45384 ........................89, 121 5094 ..........................87 6090 ..........................21, 23, 31, 33,
31522 ........................71 45411 ........................93–94 52034 ........................25, 51 49, 57, 67, 69,
31523 ........................71 45412 ........................35, 43, 59, 93– 52087 ........................33 71, 87, 89, 103,
31524 ........................75 94, 113 52585 ........................125 115, 117, 121
31526 ........................125, 127 45437 ........................119 52586 ........................125 6091 ..........................25, 47, 65, 67,
31527 ........................77–78 45483 ........................27, 53, 82 52587 ........................125 69, 71, 73, 91,
31528 ........................78 45495 ........................31, 33, 57 52588 ........................125 97, 99, 105, 107,
31529 ........................78 45645 ........................19, 47 52589 ........................125 109, 117, 121
31547 ........................19, 47 45703 ........................35, 43, 59 52590 ........................125 6095 ..........................67, 73, 107
31778 ........................25 45705 ........................43, 59, 93–94 52591 ........................125 60954-S .....................115
31968 ........................93–94 45912 ........................27, 53, 109 52726 ........................29, 55 6097 ..........................67, 73, 75, 115
32636 ........................25, 51 45914 ........................78 52775 ........................123 6115 ..........................33
32669 ........................33 46002P ......................107 52776 ........................123 6145 ..........................91, 109
32698 ........................71 46495 ........................17 52777 ........................123 6175 ..........................17, 25, 51, 65,
32738 ........................125 46674 ........................65 52778 ........................123 69, 73, 75, 103,
32811 ........................73 4828 ..........................17, 19, 47, 67, 52943 ........................25, 33, 51, 73, 105
32949 ........................73 73, 75, 81–82, 78, 109 6178 ..........................87, 89, 107
32975 ........................78 91, 97, 99, 101, 53073 ........................121, 125 6198 ..........................17, 19, 47, 67,
33520 ........................29, 55 109, 115 53189 ........................91 73, 103, 107
33521 ........................55 48439 ........................65 53353 ........................75 62081 ........................81–82
33550 ........................11, 13, 15 48648 ........................77–78 53451 ........................17 62262 ........................109
33562 ........................55 48649 ........................25, 77–78 53462 ........................17, 19, 47 62267 ........................109
33627 ........................19, 47 48658 ........................55 5361 ..........................105 62273 ........................109
33994 ........................77–78 48684 ........................25, 51 53707 ........................91 62466 ........................81–82
34448 ........................29, 33 48880 ........................27, 29, 53, 55, 53758-S .....................89 63207 ........................101
34619 ........................91 78, 113 53759-S .....................89 63208 ........................97, 99
35611 ........................109 48904 ........................39 53760-S .....................89 63211 ........................101
35934 ........................85, 119 48905 ........................39 53761-S .....................89 63212 ........................109
36370 ........................17, 19, 47 48908 ........................39 53811 ........................103 63214 ........................109
36648 ........................105 48911 ........................39 53820 ........................89 63216 ........................19, 47
37016 ........................63 48915 ........................39 53867 ........................69 63238 ........................17
37090 ........................109 48916 ........................39 5387 ..........................97, 99 6326 ..........................97
37218 ........................82 48918 ........................39 53961 ........................65 63343 ........................105
37406 ........................81–82 48919 ........................39 5397 ..........................25, 51, 69, 81– 63347 ........................101
37741 ........................47 48929 ........................39 82, 91, 97, 107, 63348 ........................97, 99
37868 ........................113 48938 ........................39 109, 117 63351 ........................101
37948 ........................125 48942 ........................39 53985 ........................21, 23 63354 ........................109
38620 ........................105 48947 ........................39 53986 ........................21, 23 63374 ........................103
40033 ........................55 48959 ........................39 53987 ........................21, 23 6356 ..........................19, 21, 23, 31,
40617 ........................77–78 48960 ........................39 53988 ........................21, 23 33, 47, 49, 57,
40983 ........................82 48963 ........................39 53989 ........................21, 23 65, 67, 69, 71,
41769 ........................77–78 48964 ........................39 53990 ........................21, 23 85, 87, 89, 101,
41771 ........................25, 77–78 48977 ........................39 53991 ........................21, 23 103, 105, 107,
41918 ........................33 48997 ........................27, 29, 53, 55, 78 53993 ........................21, 23 115, 117, 121
41921 ........................33 49118-2358-S ............39 53994 ........................21, 23 65443 ........................25, 51
41922 ........................33 49118-2858-S ............39 54071 ........................67 65445 ........................33
42157 ........................33 49119-2978-S ............39 54274 ........................115 65446 ........................33
42191 ........................33 49119-3028-S ............39 54365 ........................89 65447 ........................33
4266 ..........................73 49120-3581-S ............39 54525 ........................87, 121 65448 ........................33
43255 ........................25, 77–78 49128-2709 ...............39 54627 ........................21, 23, 31, 33, 65449 ........................55
43597 ........................29, 55 49130-2957 ...............39 49, 57 65461 ........................78
43599 ........................33 49135-4664 ...............39 54817P-S ..................117 65462 ........................78
43601 ........................33 49142-4087-S ............39 56244 ........................117 65463 ........................101, 109
43956 ........................73 49143-4029-S ............39 56298 ........................89 6550 ..........................115
44211 ........................123 49151-2323-S ............39 56843 ........................81–82 6562 ..........................119
44212 ........................123 49156-2656-S ............39 56848 ........................89 65766 ........................33
44221 ........................123 49156-2975-S ............39 56912 ........................21, 23, 31, 33, 65799 ........................109
44369 ........................81–82 49156-3056-S ............39 49, 57, 105, 115 65842 ........................109
44586 ........................73 49156-3331-S ............39 57201 ........................115 65866 ........................93–94
44613 ........................81–82 49156-4006-S ............39 58101 ........................17 6595 ..........................73
45066 ........................23, 81–82 49156-4506-S ............39 58209 ........................123 6599 ..........................119
45076 ........................31, 57 49164-1943-S ............39 58916 ........................81–82 6605 ..........................69
45139 ........................117 49167-3029 ...............39 58920 ........................107 6607 ..........................19, 25, 47, 77–
45161 ........................75, 93–94 49189-5438-S ............81–82 58958 ........................81–82 78, 99
45170 ........................35, 43, 59, 93–94 49219 ........................117 6002 ..........................69, 91 6638 ..........................19, 21, 23, 25,
45171 ........................63, 67 49520 ........................81–82 6019 ..........................65, 69, 71, 73, 31, 33, 47, 49,
45201 ........................117 49534 ........................91 81–82, 91, 105, 57, 65, 67, 69,
45202 ........................117 49612 ........................25, 29, 39, 51, 109, 115, 117 71, 73, 85, 87,
45209 ........................103 55, 77–78 6021 ..........................25, 51, 65, 69, 89, 91, 97, 99,
45226 ........................97, 99, 101, 109 49613 ........................25, 29, 39, 51, 71, 73, 81–82, 105, 107, 109,
45303 ........................105 55, 77–78 91, 103, 105, 107 115, 117, 121
130 Z-60/34 Part No. 30103

October 2009
Part Number Page Part Number Page
6666 ..........................73 8920 ..........................67

66811 ........................87, 89 89625 ........................91
66812 ........................87, 89, 121 89800 ........................82
66813 ........................121 89885 ........................81–82
66815 ........................121 94399 ........................109
66816 ........................87, 89 94745P ......................117
66818 ........................87, 89, 121 94920 ........................81–82
66821 ........................87, 89, 121 97887 ........................15
6708 ..........................17, 19, 47, 81–82
67506 ........................119
6886 ..........................21, 23, 69, 73
6888 ..........................47, 67, 73, 85,
91, 105, 107, 117
6889 ..........................85, 107
6935 ..........................73, 119
7056 ..........................73, 119
72245 ........................123
72326 ........................119
73185 ........................21, 23, 31, 33
73257 ........................21, 23, 31, 33
73258 ........................21, 23, 31, 33
73259 ........................21, 23, 31, 33,
49, 57
73260 ........................21, 23, 31, 33
73261 ........................21, 23, 31, 33
7339 ..........................19, 85, 101
73455 ........................81–82
73478P ......................115
73575 ........................117
73610P-S ..................115
73806 ........................97, 99
73898 ........................33
73918 ........................81–82
73928 ........................115
74872 ........................105
75073 ........................91
75118 ........................82
75119 ........................82
75395 ........................109
75516-S .....................115
75650-S .....................67, 71
75675-S .....................115
75676-S .....................115
75677 ........................81–82
75679-S .....................115
75680-S .....................115
75682 ........................81–82
75683 ........................81–82
75684 ........................81–82
75685 ........................81–82
75686 ........................81–82
75700 ........................109
75847 ........................109
75848 ........................109
75849 ........................105, 109
75850 ........................109
7713 ..........................97, 107, 117
77139 ........................65, 71
77296 ........................63
77692 ........................115
77876 ........................109
77990 ........................65
81578 ........................85
8177 ..........................65, 73
8179 ..........................105
8220 ..........................17, 19, 47
8255 ..........................105, 107
82629 ........................91
8357 ..........................19
8516 ..........................67, 101, 109
88356-127J5 .............99, 107
88356-146R5 .............107
8843 ..........................119
8910 ..........................73
8914 ..........................65, 107, 121
8915 ..........................85
Part No. 30103 Z-60/34 131

October 2009
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BRACKET,HEAT SHEILD SUPP,PAINT.....71 COIL,SOLENOID,10V W/ DIODE.....33
2 BRACKET,LP REG/AIR FILTER,PNTD.....65 COLLAR, BOOT RETAINING.....123
BRACKET,PUSH ROD SWITCH.....47 COMPRESSION MEMBER WLDMNT
2WD STEERING YOKE WELD., L.H......125
BRACKET,PUSH ROD SWITCH,PAIN.......19, Z60.....109
47 CONN,520120-12-16.....39
A BRACKET,SOLENOID MTG PAINTED.....69 CONN,520120-4***.....39
ACTUATOR ASSY,PROX.SWITCH.....19, 47 BRACKET-PANEL-WIRE MOUNTING 99....87, CONN,SQUEEZE,1/2NPT .38-.50,SM.......73,
ADAPTER,6402-6-6.....93–94 121 119
ADAPTER,CARB,FORD.....63 BRAKE ASSEMBLY,TURNTABLE ROT......81– CONNECTING LINK ASSY.....97, 99
ADAPTER,O-RING,G6410-16-8.....59 82 C O N N E C T O R
ADAPTER,O-RING,G6410-8-12.....94 BRAKE,LINING KIT,MICO.....31, 57 ASSEMBLY,FOOTSWITCH.....117
AIR CLEANER.....63 BRAKE,MICO,PAINTED-S60 DRIVE.....31, 57 CONNECTOR,070102-16-16.....93–94
AIR FILTER.....71 BRAKE,SWING,2800 IN/LB.....81–82 CONNECTOR,070102-6-6.....93–94
ALARM,WARBLE TONE 5-30 VDC***.....119 BRAKE,WHEEL,1400 IN/LB***.....33 CONNECTOR,070120-12-12.....35, 43, 59
ALTERNATOR,FORD LSG-423***.....63 Breather Cap.....75 CONNECTOR,070120-12-16....35, 43, 59, 93–
ANDERSON HOUSING,15-45 AMP BLK....117 BRUSH & HOLDER ASSY,25225 SWIV.....81– 94
ANDERSON HOUSING,15-45 AMP RED...117 82 CONNECTOR,070120-16-12.....93–94
ANDERSON HOUSING,15-45,AMP,WHT...117 BULKHEAD,FEMALE X 4.....91 CONNECTOR,070120-16-16.....93–94
ASSY,TIRE & WHEEL,FOAM FILLED........21, BUMPER,RUBBER***.....91 CONNECTOR,070120-4-4.....93–94
23, 31, 33 BUSHING,FLANGE,ROTATOR 1".....109 CONNECTOR,070120-4-6.....93–94, 113
BUSHING,SPRING SEAT.....125 CONNECTOR,070120-6-6.......35, 43, 59, 93–
BUTTON,PUSH,BLACK W/SEAL***.....121 94, 113
B CONNECTOR,070120-6-8.....93–94
BALL STUD,1/2" BALL,3/8-16X1.2.....91 CONNECTOR,070120-8-10.....59, 93–94
BASE, W/1 N.O. CONTACTS***.....121 C CONNECTOR,070120-8-6.....43, 59
BASE,WITHOUT CONTACTS.....87, 89, 121 CABLE ASSEMBLY,23.0".....73
CONNECTOR,070120-8-8.....35, 43, 59
BATTERY HOLD DOWN,GROUP 31.....67 CABLE ASSY,70".....73
Contact service department.....21, 23
BATTERY,12V,1000 CCA GRP 31.....67 CABLE PROTECTOR.....107
CONTACT,N.O.***.....87, 89
BEARING & RACE KIT(29231)/Z60.....33 CABLE SQUEEZE CONN......85
CONTACT,NC,E-STOP.....87, 89, 121
BEARING KIT,BRAKE,MICO.....33 CABLE SQUEEZE CONN.,XTRA LRG......85,
CONTACTOR,LIMIT SWITCH.....99, 107
BEARING KIT,MICO.....31, 57, 81–82 119
CONTROL BOX W/LID&DECAL,GRND.....85,
BEARING KIT,PLAT ROTATOR,SUPER.....109 CABLE TIE,11.5" BLACK.....117
87
BEARING KIT,ROTATOR,9K***.....109 CABLE TIE,4" BLK,HEAT RESISTNT.........89,
COOLANT RETURN SYSTEM,Z45***.....67
BEARING, GARLOCK,GM2832-32.....17 117, 127
Counterbalance Valve.....77–78
BEARING,1.00"ID X 1.40"OD X 1".....17 CABLE TRACK CHANNEL ASSY.....107
COUNTERBLNCE SANDWICH(30283).....78
BEARING,1.25 ID X 1.41 OD X 1".....19, 47 CAM ASSY (20424).....123
COUPLER - 27648 POWER UNIT.....73
BEARING,1.25ID X 1.5OD X 0.69L.....109 CAP, DUST.....21, 23
COUPLER,ELECTRIC ROTARY.....81–82
BEARING,1.25IDX1.5ODX1.00L.....17 CAP, OIL FILLER, FORD LSG423.....63
COUPLER,FLEX PLATE,13T,FORD*.....65, 69
BEARING,1.75IDX2.00ODX1.50L.....99, 101 CAP,DIAGNOSTIC NIPPLE......27, 29, 53, 55,
COUPLER,FLEX PLATE,GRDEX,FORD.....65
BEARING,2.25ID X 2.5OD X 1.5L*.....97, 99 78, 113
COVER - END,TORQUE HUB (29231).....33
BEARING,2.50IDX2.75ODX2.00L.....17, 19, 47 CAP,DISENGAGE-45553 TORQUE HUB.....33
COVER ASSY, CHASSIS,DRIVE.....31, 33, 57
BEARING,FL,1.25ID X 1.41OD X 1.....109 CAP,DISTRIBUTOR,FORD.....63
COVER ASSY, ENGINE, DEUTZ.....91
BEARING,FL,1.25IDX1.41ODX1.50L.....97, 99 CAP,FUEL,GREEN*.....75
COVER ASSY,DRIVE CHASSIS,STEER....21,
BEARING,FL,1.75IDX1.94ODX1.50L....19, 47, CAP,FUEL,RED***.....75
23, 49
97 CAP,OIL FILLER,DEUTZ,DIESEL***.....69
COVER ASSY,GROUND CONTROL.....91
BEARING,FLANGED,.376ID (20424).....123 CAP,RADIATOR,FORD***.....67
COVER ASSY,TANK SIDE,T.TABLE.....91
BEARING,GARLOCK 20DU12.....101, 109 CARB REPAIR KIT, LSG/LRG-423.....63
COVER CAP,TORQUE HUB***.....33
BEARING,GARLOCK,28DU24.....97, 99, 101 CARRIER TERMINAL(5 PER BLOCK).....85
COVER CASTING,20424 CONTROLLER...123
BEARING,POLYGON,20DU12.....101 CASTING,45049, 40612.....127
COVER LATCH ANGLE,PAINTED.....91
BEARING,SERIES 3000.....81–82 Check Valve.....77–78
COVER REINFORCEMENT LH.....91
BELT,V, DEUTZ DIESEL ENGINE.....71 CIRCUIT BREAKER,15 AMP***.....87, 89
COVER,CABLE TRACK TRAY,DRILLED.....107
BELT,V, FAN/ALT,FORD LSG423.....63 CLAMP,1.00,#16 X 1/4,RUB CUSH.....109
COVER,CABLE,ENGINE SIDE,RH(ENG.....97
BLOCK,WEDGE,OSC.AXLE.....19, 47 CLAMP,HOSE,1.75,LINED.....63, 67
COVER,CABLE,ENGINE SIDE,RH,PTD.....97
BOOT (20424).....123 CLAMP,HOSE,2.25" DIA......67
COVER,CABLE,JIB PAINTED.....109
BOOT,CABLE TERMINAL COVER.....73 CLAMP,HOSE,8.50 DIA***.....71
COVER,CABLE,UPR TNSN ARM,PTD.....99
BOOT,CONTROLLER.....125, 127 CLAMP,HOSE,SIZE .25 TO .63.....75
COVER,DRIVE CHASS,AXLE,PAINT.....31, 57
BOOT,THUMB 20424 JOYSTICK.....123 CLAMP,MUFFLER,2 1/4" ID......65, 69
COVER,DRIVE CHASSIS,AXLE,PAINT.....33
BOOT,TOGGLE SWITCH,SHORT*......87, 89, CLAMP,RUBBER CUSHIONED-2 5/32.....109
COVER,FRONT DEUTZ ENGINE.....71
121 CLEVIS YOKE-1/4-28,PLTD W/PIN.....65, 69
COVER,GFCI,WEATHERPROOF.....119
BOX,INSTRUCTION STORAGE.....117 COIL, 12V, 19972/21623/29069.....78
COVER,KNOCK OUT HOLE,4 PER BAG...119
BRACKET SET,NYLATRAC,KS6-5.4.....107 COIL, AUTOMATIC CHOKE,.....63
COVER,SIDE ENGINE.....69
BRACKET, PANEL WIRE MOUNTING.....89 COIL, IGNITION,FORD.....65
CROSS,070501-8-8.....59
BRACKET,ACTUATOR ARM PAINTED.....69 COIL,10V.....25, 51, 73
CYL,EXT,2.5 X 112.25,Z60.....105
BRACKET,AUX PUMP MOUNT,PAINT.....73 COIL,10V SPADE,D03.....25, 77–78
CYLINDER MOUNT BAR.....105
BRACKET,ENGINE GAUGES,PAINTED.....85 COIL,12 VOLT (21299 MANIFOLD).....78
CYLINDER, LIFT.....101
BRACKET,EXHAUST SUPPRT,PAINT.....69 COIL,GREEN W/ 2 PIN CONNECTOR*.....109
CYLINDER, MASTER.....101
BRACKET,FUNCTION MANIF,PAINT.....73 COIL,SOLENOID,10V.....27, 53, 109
CYLINDER, OSCILLATING AXLE.....19, 47
132 Z-60/34 Part No. 30103

October 2009
Part Description Index (continued)
CYLINDER, SLAVE.....109 DISC KIT DRIVE TURNTABLE Z-60*.....81–82 Flow Regulator Valve, 0.6 gpm (2.3 l/min)...77–
CYLINDER,2NDARY BOOM ELEVATE......97, DISCONNECT ROD-45553 TQ.HUB.....33 78
99 DOOR LATCH,BASE CONTROL BOX.....91 Flow Regulator Valve, 1.5 gpm (5.7 l/min)...77–
CYLINDER,JIB,Z60.....109 DRIVE GEAR - INSIDE #53073.....125 78
DRIVE GEAR - OUTSIDE #53073.....125 FLYWHEEL COUPLING, TYPE FL.....69
D DRIVE MOTOR REAR,2WD/11 DEGREE...31, FLYWHEEL COVER,CASTING***.....69
33 FOOT SWITCH GUARD W/DECALZ45.....117
D03 Valve.....77–78
DRVE MOTOR REAR,4WD/1DEGREE.....57 FOOT SWITCH***.....117
DECAL KIT,COSMETIC, Z60.....11
FOOTSWITCH WIRE ASSY,Z60.....117, 119
DECAL KIT,INSTRUCTIONAL, Z60.....11
E FRONT AXLE ASSY,S60,Z60.....19, 47
DECAL PLATE ASSEMBLY.....115
FUEL KIT, DEUTZ DIESEL.....93–94
DECAL"GENIE 2 WD" WHITE.....11 E-STOP BUTTON.....87, 89, 121
FUEL TANK,20 GAL,PAINTED.....75
DECAL,ARROW BLUE.....15 ELBOW,070202-12-16.....93–94
DECAL,ARROW YELLOW.....15 ELBOW,070202-4-4.....81–82
DECAL,DANGER DO NOT ALTER SWTC....11 ELBOW,070220-12-12.....35, 43, 59, 93–94 G
DECAL,DANGER,BATT SAFE BOOM.....11 ELBOW,070220-12-16.....35, 43 GAS STRUT,200 LBS.FORCE.....91
DECAL,DANGER,GEN.SAFETY RULES....11, ELBOW,070220-4-4.....35, 43, 59, 93–94, 113 GASKET,BRAKE ASSY.....81–82
15 ELBOW,070220-6-6.....35, 43, 59, 93–94 GASKET,EXHAUST.....65, 69
DECAL,DANGER,NO SMOKING***.....11 ELBOW,070220-6-8.....35, 43, 59, 93–94 GASKET,FUEL PUMP,FORD.....63
DECAL,ELECTROCUTION HAZARD.....11, 13 ELBOW,070220-8-10.....93–94 GASKET,GROUND CONTROL BOX.....85
DECAL,GENIE 4 WD, WHITE.....11 ELBOW,070220-8-12.....35, 43, 59, 93–94 GASKET,UPPER CONTROL BOX.....119
DECAL,GENIE BOOM (17").....13 ELBOW,070220-8-8***.....93–94 GASKET,WATER OUTLET,FORD.....63
DECAL,GENIE Z60/34.....11 ELBOW,070221-12-12.....93–94 GASKET,WATER PUMP,FORD.....63
DECAL,GROUND CONTROL PANEL.....11 ELBOW,070320-12-12.....35, 43, 59 GAUGE, OIL,S60.....85
DECAL,INSTR,MAX SIDE FRC,ANSI.....15 ELBOW,070320-16-16.....93–94 GAUGE,OIL PRESSURE W/O SENDER.....89
DECAL,INSTRUCT,FOOTSWITCH OPER....15 ELBOW,070320-6-6.....93–94 GAUGE,OIL TEMP.....89
DECAL,LABEL,DIESEL FUEL.....11 ELBOW,070321-16-16.....93–94 GAUGE,VOLTAGE.....89
DECAL,LABEL,LIQUID PROPANE.....11 ELBOW,130239-4-4.....75 GAUGE,WATER TEMP.....89
DECAL,LABEL,MANUAL NOT HERE.....15 ELBOW,130339-4-4.....75 GAUGE-SIGHT,LHA-LGTB***.....75
DECAL,LABEL,UNLEADED GAS ONLY.....11 ELBOW,140238-16-16.....93–94 GEAR CASTING,20424 CONTROLLER*....123
DECAL,LABEL,WHEEL LOAD S-45.....91 ELBOW,90D,520220-4-4.....39 GEAR, SLAVE, MS4,45048.....127
DECAL,NOTICE TIRE PRESSURE.....11 ELBOW,90D,520220-4-6***.....39 GOVERNOR,CNTRLR,FORD,LSG 423.....65
DECAL,NOTICE,DEUTZ ENGINE SPEC.....11 ELBOW,90D,520220-6.....39 GOVERNOR,MECHNCL,FORD LSG423.....65
DECAL,NOTICE,ENG.SPECS,FORD423.....11 ELBOW,90D,520220-8-12.....39 GUARD,FAN,DEUTZ F4L1011.....71
DECAL,NOTICE,HAZARDOUS MAT'LS.....11 ELBOW,90D,520220-8-6.....39
DECAL,NOTICE,MAX LOAD 500 LBS.....15 ELEC.SWIVEL LOCK ANGLE,PAINT.....81–82 H
DECAL,NOTICE,OP.INST(PLAT) S60.....15 EXHAUST,TAILPIPE,DEUTZ,Z60.....65, 69
HANDLE HALF,JOYSTICK (20424).....123
DECAL,NOTICE,PRE-OPERATION.....11, 13, EXTENSION BOOM TUBE ASSY,Z60.....105,
HANDLE,CAP,CONTROLLER.....125, 127
15 109
HARNESS,WIRE,ROTARY/CNTRL.BOX.....81–
DECAL,NOTICE,SHUTOFF VALVES.....11 EXTENSION TUBE END CAP,PAINTED.....105
82, 85
DECAL,OPERATING INSTRUCTIONS......11,
HARNESS,WIRE,ROTARY/MANIFOLD.....81–
13 F 82
DECAL,PLATFORM CTRL PANEL.....15
FILTER ASSY W/INDICATOR LH.....75 HINGE SPACER.....91
DECAL,POWER TO PLATFORM 115V......11,
FILTER ASY,M PRESS,SAE8,WOIND*......65, HINGE,.375X.120THK.,SLOTTED.....91
13
71 HORN,12VDC,SPADE TERMINALS***.....85
DECAL,POWER TO PLATFORM 230V......11,
FILTER ELEMENT-10 MIC.***.....65, 71 HOSE ASSEMBLY,1/2.....39
13
FILTER ELEMENT-10MICRON......75 HOSE ASSEMBLY,1/2".....39
DECAL,STRIPE (10").....11
FILTER MOUNT BRACKET.....65, 71 HOSE ASSEMBLY,1/4.....39, 81–82
DECAL,TRIANGLE,BLUE.....15
FILTER,AIR,ELEMENT***.....63 HOSE ASSEMBLY,3/8.....39
DECAL,TRIANGLE,YELLOW.....15
FILTER,FUEL,LRG-423,SCREW-IN.....63 HOSE ASSEMBLY,LP. 137".....65, 75
DECAL,USE DEXRON***.....11
FILTER,FUEL/WTR SEP, DTZ 1008.....69 HOSE ASSY 1/4,STR FEM,STR FEM.....39
DECAL,WARN,CRUSH HAZARD HAND....11,
FILTER,OIL.....69 HOSE ASSY(2SPD TO L.R.DRV MOTR.....39
13
FILTER,OIL,FORD.....63 HOSE ASSY,1/2,90 FEM,STR FEM.....39
DECAL,WARN,CRUSH HAZARD PLAT.....15
FITTING,070302-4.....81–82 HOSE ASSY,1/4,STR FEM,STR FEM.....39
DECAL,WARN,IMPROPER OPERATION.....15
FITTING,CONN,520120-12***.....39 HOSE ASSY,104".....59
DECAL,WARN,NO STEP OR RIDE.....15
FITTING,CONN,520120-6.....39 HOSE ASSY,12".....93–94
DECAL,WARN,SHEAR TURNTABLE.....15
FITTING,ELBOW,45D,520320-12***.....39 HOSE ASSY,13".....113
DECAL,WARNING COLLISION HAZARD.....11
FITTING,ELBOW,90D,520220-12.....39 HOSE ASSY,14".....93–94
DECAL,WARNING,CRUSHING.....11
FITTING,ELBOW,90D,520220-6-8**.....39 HOSE ASSY,16".....35, 93–94
DECAL,WARNING-COMPART ACCESS....11,
FITTING,TEE,RUN,SWIVEL520432-4.....39 HOSE ASSY,18".....43, 59
15
FITTING,TEE,RUN,SWIVEL520432-8.....39 HOSE ASSY,219".....113
DECAL,Z, Z45MP.....11
FITTING,TEE,RUN,SWIVEL52043212.....39 HOSE ASSY,22".....35, 93–94
DIAGNOSTIC FEMALE Q-DSCNT.......27, 29,
FITTING-4 W/.030 ORIFICE.....113 HOSE ASSY,23".....35, 43, 59
53, 55, 78, 113
FLOORING, 8'FT PLATFORM.....115 HOSE ASSY,236".....113
Diagnostic Fitting.....29
FLOORING,6 FT PLATFORM,SERVIC.....115 HOSE ASSY,26".....43, 59
Diagnostic Nipple.....55, 77–78
Flow Divider/Combiner Valve.....29 HOSE ASSY,27".....93–94
Differential Sensing Valve.....77–78
Flow Regulator.....77–78 HOSE ASSY,28".....43, 59
DIN RAIL,19.75".....119
Flow Regulator Valve, 0.1 gpm (0.4 l/min)...77– HOSE ASSY,3/4,90 FEM,STR FEM.....39
DIN RAIL,23.75".....85
78 HOSE ASSY,3/4,STR FEM,STR FEM.....39
DIODE BLOCK SUPPRESSION.....85
Part No. 30103 Z-60/34 133

October 2009
HOSE ASSY,32".....35, 43, 59 KIT,BEARING, Z60.....21, 23 NUT,HEX,JAM,5/8-11.....31, 57

HOSE ASSY,33".....35, 43, 59 KIT,ESTOP SVC BB&SM BOOM.....87, 89, 121 NUT,HEX,M4 X 0.7 MM (20424)***.....123
HOSE ASSY,38".....35, 43, 59 KIT,FUEL,LP.....63 NUT,LOCKING-LG.FLANGE,1/4-20.....67
HOSE ASSY,40".....43, 59 KIT,HORN SVC BB&SM BOOM.....121 NUT,LP NYLOCK,1/4-20.....85, 107
HOSE ASSY,408".....113 KIT,HOSE,FUNCTION MANIFOLD.....93–94 NUT,LP NYLOCK,3/8-16.....97, 107, 117
HOSE ASSY,409".....113 KIT,KEYSWITCH SVC BB & SM BOOM.....87, NUT,LP NYLOCK,5/16-18.....69, 91
HOSE ASSY,42".....35, 43, 59 89 NUT,LUG,5/8-18 X 90 DEGREE,Z45....21, 23,
HOSE ASSY,422".....113 KIT,KEYSWITCH SVC BB&SM CE.....87, 89 31, 33, 49, 57
HOSE ASSY,435".....113 KIT,SEAL,3CC PUMP***.....65 NUT,NYLOCK,1-8.....115
HOSE ASSY,447".....113 NUT,NYLOCK,1.125-12.....105
HOSE ASSY,46".....35, 43, 59, 93–94 L NUT,NYLOCK,1/2-13...17, 19, 47, 67, 73, 103,
HOSE ASSY,47".....35 107
LATCH,FLUSH CUP***.....91
HOSE ASSY,50".....35, 43, 59, 93–94 NUT,NYLOCK,1/4-20.....25, 47, 65, 67, 69, 71,
LATCH,SLIDE, FLUSH MOUNT STYLE.....91
HOSE ASSY,53".....113 73, 91, 97, 99, 105, 107, 109, 117, 121
LED W/RESISTOR,12 VOLT.....87
HOSE ASSY,54".....91 NUT,NYLOCK,10-32.....87, 89, 107
LIGHT,INDICATOR,RED,14V***.....89
HOSE ASSY,540".....113 NUT,NYLOCK,3/8-16.....17, 19, 47, 67, 73, 75,
LIGHTBULB,T 1.75,14V(10PACK).....121
HOSE ASSY,55".....93–94 81–82, 91, 97, 99, 101, 109, 115
LIMITER PC BOARD, HORSEPOWER.....119
HOSE ASSY,67".....59 NUT,NYLOCK,5/8-11.....99, 103
LINING KIT,MICO.....81–82
HOSE ASSY,68.5".....93–94 NUT,NYLOCK,6-32.....119
LINING KIT,MICO BRAKE.....33
HOSE ASSY,73".....93–94 NUT,NYLOCK,8-32.....19, 47
LOCK RING.....123
HOSE ASSY,OIL PRESS.GAUGE.....85 NUT,PROPORTIONAL SOLENOID.....78
LOCKNUT,ELEC,1/2".....73, 119
HOSE ASSY,T2 TO JIB JUNCTION.....117 NUT,SOLENOID,2POS 3WAY.....27, 53, 109
LOCKNUT,ELECTRIC,1" NPT.....85
HOSE END,BARBED,SWIVEL,-12-12........35, NUT-D03 COIL.....25, 77–78
LOCKNUT,ELECTRIC,3/4".....85, 119
43, 59, 93–94 NUT-SOLENOID VALVE (52885).....25, 33, 51,
LOWER MIDPIVOT ASSY,Z60.....99
HOSE END,BARBED,SWIVEL,-16-16.....93–94 73, 78, 109
LOWER SECONDARY BOOM ASSY.....97
HOSE END,BARBED,SWIVEL,-8-8......35, 43,
LOWER TENSION MEMBER
59 O
WELDMENT.....97, 99
HOSE END,BARBED,SWIVEL,90DEG-8....35,
LS SPRING WAND (ZCY91).....99, 107 O-RING (2-114).....82
43, 59
LUG BOLT,5/8-18,WHEEL HUB.....31, 49, 57 O-RING - TORQUE HUB END COVER.....33
HOSE END,MALE.25 X .25 MPT.....75
LUG,WHEEL STUD,5/8-18,W1/4HB**.....33 O-RING KIT (ORFS FITTINGS).....25, 29, 39,
HOSE,1/4 FUEL LINE,SAE 30R7.....75
51, 55, 77–78
HOSE,15".....93–94
M O-RING KIT,FIELD SVC,ALL PROD.....25, 29,
HOSE,31".....35, 43, 59
51, 55, 77–78
HOSE,38".....93–94 MANIFOLD ASSY,TURNTABLE ROT.....81–82
O-RING***.....65, 69
HOSE,47".....35, 43, 59 MANIFOLD BLOCK, JIB/ROTATE.....109
O-RING, D03 COIL.....77–78
HOSE,48",1"SAE 100R4.....93–94 MANIFOLD,BRAKE/MOTOR SHIFT.....33
O-RING, DO1 VALVE.....78
HOSE,55".....43 MANIFOLD,DUAL COUNTERBALANCE....109
O-RING,2-044 BUNA.....33
HOSE,70".....93–94 MANIFOLD,FUNCTION.....73, 77–78
O-RING,BOOT,CONTROLLER.....125, 127
HOSE,BOTTOM RADIATOR,FORD.....63, 67 MANIFOLD,MACHINED,JIB & ROTATE.....109
O-RING,MOTOR TO BRAKE.....31, 33, 57
HOSE,TOP RADIATOR,FORD.....63, 67 MANIFOLD,STEER/OSCILLATION***.....25, 51
OBS.PUMP.....69
HOUR METER,10-80 VOLTS***.....87, 89 MANIFOLD,TRACTION,2WD.....27
Orifice - Plug, 0.070 inch (1.38 cm).....29
HYDRAULIC SWIVEL,4 PORT,Z60.....81–82 MANIFOLD,TRACTION,4WD.....53
ORIFICE PLUG,.025 (30551).....33
MANIFOLD,TRCN W/BYPASS,4WD***.....55
OUTER BEARING.....21, 23
I MANIFOLD,TURNTABLE ROTATION.....82
OUTLET,110V GFCI***.....119
MICROSWITCH,ELECTRIC ROTARY.....81–82
IGNITION MODULE MTG.PLATE ASSY.....65
MICROSWITCH,V3L-139-D8.....125, 127
IGNITION, ELECTRONIC, FORD.....65 P
MIDRAIL GUIDE ( HOOK ).....117
INDICATOR,AIR FILTER CONDITION.....71
MOTOR,12V DC (24573).....73 PAD,ENGINE SLIDE.....67, 71
INJECTOR.....69
MOTOR,12V DC (32810/32811)APU.....73 PAD,EXTENSION CYLINDER.....105
INJECTOR, FUEL LINE DEUTZ DSL.....69
MOTOR,SWING DRIVE (53147).....81–82 PCB,11179AB, (SWING)***.....125
INNER BEARING.....21, 23
MOTOR,TURNTABLE ROTATION***.....81–82 PCB,11179CD,(LIFT)***.....125
INNER TUBE.....21, 23, 31, 33
MOTOR/TORQUE HUB,4WD,PAINTED.....49 PCB,ASSY,24495.....127
ISOLATOR,VIBRATION,LG,RD&WH***......67,
MOUNT,RAD.SUPPT.,RH,PAINTED.....67 PIN, COTTER, 732 DIA.....21, 23
71
MOUNTING ADAPTOR.....119 PIN,1.00DIAX4.63LG,1HOLE.....81–82
MOUNTING BAND,NOLFF AIRCLEANR*.....63 PIN,1.25 X 7.57 IN,1HOLE.....109
J MUFFLER.....69 PIN,1.25DIAX11.50LG,1HOLE.....101
JIB BOOM ASSEMBLY.....109 MUFFLER,EXH,FORD,BIG BOOMS***.....65 PIN,1.25DIAX13.75LG,2HOLE.....109
JOYSTICK CONTROLLER,12V.....121, 123 PIN,1.25DIAX14.12LG,1HOLE.....97, 99
JOYSTICK,MULT AXIS CONT,OEM***.....121, N PIN,1.25DIAX5.25LG,1HOLE.....109
125 PIN,1.25DIAX6.67LG,2RING.....105
NIPPLE,DIAGNOSTIC,#4 PORT***......27, 29,
JOYSTICK,SINGLE AXIS PROPORT.......121, PIN,1.25DIAX8.50LG,1HOLE.....109
53, 55, 78
127 PIN,1.75DIAX13.50LG,1HOLE.....101
NIPPLE,DIAGNOSTIC,#6 PORT.....113
PIN,1.75DIAX18.13LG,1HOLE.....101
NIPPLE,HEX,140137-16.....93–94
K PIN,1.75DIAX4.50LG,THREADED.....97
NON-OSCILLATING AXLE,Z60.....17
PIN,1.75DIAX5.25LG,1HOLE.....101
KEY,LATCH, 1 PAIR (28125).....91 NUT & BOLT KIT (25883).....123
KEYSWITCH,3POS.MNTND.DR WKEY**...87, NUT - PLASTIC,RING FOR ALARMS.....119
89 NUT,CASTLE, 1-1/4 - 12 UNF.....21, 23
PIN,2.25DIAX31.75LG,2HOLE.....97, 99
KEYSWITCH,CONTACTS LOCK.....87, 89 NUT,HEX,1/4-28.....65, 69
PIN,2.50DIAX15.00LG,1HOLE.....17, 19, 47
KIT, JOYSTICK HANDLE.....123 NUT,HEX,JAM,1.25-7.....17, 19, 47
134 Z-60/34 Part No. 30103

October 2009
PIN,CLEVIS,1 X 2.5 LG......105 Ref Ground Controls (refer to figures 505.1,

SCREW,HHC,3/8-16 X 2.25.....17, 19, 47, 81–
PIN,COTTER,.125 X 1.5.....105 506.1 and 506.2).....73 82
PIN,KING.....19, 47 Ref Primary Boom Rest (refer to Figure SCREW,HHC,3/8-16 X 3.....97
PIN,KING,HI-STEER ANGLE,Z60.....17 604.1).....99 SCREW,HHC,3/8-16 X 3.25.....17, 109
PIN,MASTER CYLINDER.....101 REGULATOR, VOLTAGE, Z45GP91.....65 SCREW,HHC,3/8-16 X 3.5.....69
PIN,OSCILLATING,ROLLR,8 X 1.75.....19, 47 REGULATOR,LPG,BEAM #120A.....65 SCREW,HHC,3/8-16 X 4.....97, 99
PIN,ROLL,.094 X .875.....117 RELAY HOLD DOWN.....85 SCREW,HHC,3/8-16 X 4.5.....97
PIN,STEER.....17, 19, 47 RELAY SOCKET,DPDT,SCREW TERM.....85 SCREW,HHC,5/16-18 X 1 GR5.....21, 23, 73
PINION GEAR.....81–82 RELAY,DPDT,12VDC.....85 SCREW,HHC,5/16-18 X 3.00.....82
PIVOT TUBE/SPACER Z60.....107 RELAY,SPDT,12V(AUTO)**.....87, 89 SCREW,HHC,5/8-11 X 1.75 GRD.8......49, 67,
PLASTIC END STOP.....85 RELAY,SPDT,12VDC.....85 71, 99
PLAT.CNTRL.BOX W/DECALS,Z60.....119, 121 RELAY,TIME DELAY,1 SECOND***.....85 SCREW,HHC,5/8-11 X 2.25 GR8.....81–82
PLATE,ENGINE MOUNT,PAINTED.....67 RELAY,TIME DELAY,4 SEC,10AMP**.....85 SCREW,HHC,5/8-11 X 3.5 GRD.8........67, 71,
PLATE,PUMP MOUNT,FORD,PAINTED.....65 Relief Valve.....29 99, 103
PLATE,REINFORCEMENT,PAINTED.....91 Relief Valve, 1200 psi (83 bar).....77–78SCREW,HHC,M10 X 25MM,GR 8.8.....67
PLATE,ROTATION LOCK.....81–82 Relief Valve, 1600 psi (110 bar).....77–78
SCREW,HHC,M6 X 20MM,GR8.8.....69
PLATE,SWING COVER LATCH.....91 Relief Valve, 1800 psi (124 bar).....77–78
SCREW,HHC,M8 X 20MM.....69
PLATFORM ASSEMBLY 8FT Z-60.....115 Relief Valve, 2400 psi (166 bar).....77–78
SCREW,PHIL,PHM,10-24 X.38,SEMS.....67
PLATFORM ASSEMBLY Z-60 6FT.....115 RESISTOR,10 OHM,25 WATT.....87, 89 SCREW,PHIL,PHM,10-24 X.5,SEMS.....65, 71
PLATFORM ASSEMBLY Z-60 6FT***.....115 RESISTOR,100 OHM,25 WATT.....121, 127 SCREW,PHIL,PHM,10-32 X .5,SSTL.....89
PLATFORM LEVELING ASSEMBLY.....109 RESISTOR,250 OHM,5 WATT.....121, 127 SCREW,PHILLIPS,PHM,6-32 X .5.....119
PLATFORM SUPPORT WELDMENT***.....115 RETAINER,AXLE ROLLER PIN,PAI.....19, 47 SCREW,RHM,10-32 X .5.....87
Plug - Orifice, 0.052 inch (1.32 mm).....55 RETAINER,GAS SPRING***.....91 SCREW,RHM,10-32 X 1.5.....99, 107
Plug - Orifice, 0.07 inch (1.78 mm).....55 RIVET,ALUM,ALUM,P,.156 X .375.....67 SCREW,RHM,6-32 X .75.....119
PLUG AND CAP KIT-SERVICE,37°**.....77–78 RIVET,ALUM,ALUM,P,.25X.375.....91 SCREW,RHM,8-32 X .75.....19, 47
PLUG AND CAP KIT-SERVICE,ORFS*......25, ROCKER ASSY,HANDLE (20424)***.....123 SCREW,SHC,1/2-13 X 1.50, A574.....81–82
29, 39, 51, 55, 77–78 ROD END,.375 X 3.69.....97, 99, 101, 109 SCREW,SHC,1/4-20 X 2.....25
PLUG,16 AMP,3 PIN,(BRITISH)UK.....73 ROD END,0.5 X 3.75***.....97, 99, 101 SCREW,SHC,10-24 X 2.....25, 77–78
PLUG,ELECTRICAL,220/50,NOVON.....73 ROTATOR ASSEMBLY KIT Z60.....109 SCREW,SHC,10-24 X 4.....77–78
PLUG,ELECTRICAL,DOMESTIC.....73 ROTATOR ASSMBLY.....109 SCREW,SHC,5/8-11 X 1.5.....49
PLUG,NYLON .50 BLACK DOMED.....89, 121 ROTOR,DISTRIBUTOR,FORD.....63 SCREW,SHC,5/8-11 X 1.75.....67, 71
PLUG,NYLON .875 BLACK DOMED.....121 SCREW,SHC,5/8-11 X 2.25.....23, 81–82
PLUG,ORIFICE, 0.052 (40033).....55 S SCREW,SHC,5/8-11 X 3.00, A574....31, 33, 57
PLUG,ORIFICE,.025".....27, 53 SCREW,SHC,5/8-11 X 4,A574.....81–82
SADDLES-SET(24493,40613,53073.....125
PLUG,ORIFICE,0.070.....29, 55 SCREW,STEP BOLT,1/4-20 X .75.....115
SCREW T-SWITCH PH/PH 6-32X1/4.....121
PLUG,PIPE,HEX HEAD,STL,1/4NPT.....75 SCRUBBER MUFFLER,DEUTZ,F4L1011.....69
SCREW,FHM,10-32 X 1.5.....107
PLUG,SQUARE HEAD,3/4 MPT.....75 SEAL KIT (ALL MANIFOLDS).....27, 53
SCREW,FHS,3/8-16 X 1.....19, 47
PLUG,W/LATCH,4 POLE,ANDERSON.....117 SEAL KIT CYL.Z60(63203).....105
SCREW,HEX,M4X0.7X10MM (20424)*.....123
POT W/HARNESS ASSY. (53073).....125 SEAL KIT CYL.Z60(63207).....101
SCREW,HEX,M4X0.7X30MM (20424)*.....123
POTENTIOMETER (20424).....123 SEAL KIT CYL.Z60(63208).....97, 99
SCREW,HHC,1-8 X 11,GRD 5***.....115
POTENTIOMETER (24493).....127 SEAL KIT CYL.Z60(63211).....101
SCREW,HHC,1/2-13 X .75.....19, 47, 81–82
POTENTIOMETER-JOYSTCK(53073).....125 SEAL KIT CYL.Z60(63214).....109
SCREW,HHC,1/2-13 X 1.25 GR5....31, 33, 57,
POWER UNIT,AUX PUMP 12VDC.....73 SEAL KIT, 58958 SWING MOTOR.....81–82
65, 69, 97, 99, 101
POWER UNIT,AUXILLARY DC1003.....73 SEAL KIT, VALVE, #10.....27
SCREW,HHC,1/2-13 X 1.5.....65, 73
PRIMARY BOOM REST,PAINTED.....103 SEAL KIT, VALVE, #4.....77–78
SCREW,HHC,1/2-13 X 3.....67
PRIMARY BOOM TUBE ASSY,Z60.....101, 105 SEAL KIT,25212,25217,25372,S60......17, 19,
SCREW,HHC,1/2-13 X 3.5.....19
Priority Flow Regulator Valve, 3 gpm (11.4 47, 105
SCREW,HHC,1/2-13 X 4.....17, 19, 47
l/min).....77–78 SEAL KIT,25373 OSC.CYL,S60.....19, 47
SCREW,HHC,1/2-13 X 5,GRD.8.....103
Proportional Solenoid Valve.....77–78 SEAL KIT,8K ROTATOR*.....109
SCREW,HHC,1/2-13 X 5.5.....31, 33, 57
PROX SWITCH W/INSTALL INST.....19, 47 SEAL KIT,BRAKE,MICO.....33
SCREW,HHC,1/4-20 X .5.....19, 85, 101
PUMP ASSY, FUEL, DEUTZ DIESEL.....69 SEAL KIT,BRAKE,TURNTABLE ROT.....81–82
SCREW,HHC,1/4-20 X .625.....65, 107, 121
PUMP ASSY.(27648).....73 SEAL KIT,CB VALVE MANIFOLD.....82
SCREW,HHC,1/4-20 X .75.......21, 23, 31, 33,
PUMP,FUEL,FORD.....63 SEAL KIT,FAIRFIELD,W2B2.....31, 33, 57
49, 57, 67, 69, 71, 87, 89, 103, 115, 117, 121
PUMP,LIFT 1.025 C.I.***.....65 SEAL KIT,FAIRFIELD,W2M1.....49
SCREW,HHC,1/4-20 X 1.....47, 67, 73, 85, 91,
PUMP,PIGGYBACK,1.00 C.I......69 SEAL KIT,HYD SWIVEL (37403).....81–82
105, 107, 117
PUMP,VAR.PISTON M46 2.8 CIQVP*.....65 SEAL KIT,HYDRAULIC CYLINDER......97, 99,
SCREW,HHC,1/4-20 X 1.25.....85
PUMP,WATER,FORD.....63 101
SCREW,HHC,1/4-20 X 1.5.....91, 109
SEAL KIT,HYDRAULIC CYLINDER***.....109
SCREW,HHC,1/4-20 X 2.....73
Q SEAL KIT,LIFT PUMP**.....65, 69
SCREW,HHC,1/4-20 X 2.25.....105
SEAL KIT,MICO.....31, 57, 81–82
QUICK DISCONNECT MALE.....119 SCREW,HHC,1/4-20 X 3.5.....33
SEAL KIT,MOTOR TURNTABLE***.....81–82
QUICK DISCONNECT,FEMALE**.....119 SCREW,HHC,3/8-16 X .75.....105, 107
SEAL KIT,SAUER-DANFOSS M46***....31, 33,
SCREW,HHC,3/8-16 X 1.....17, 25, 51, 65, 69,
57, 65, 69
R 73, 75, 103, 105
SEAL KIT,SWIVEL (44369).....81–82
SCREW,HHC,3/8-16 X 1 GRD 8.....115
RADIATOR SHROUD ASSY,FORD Z60.....67 SEAL KIT,SWIVEL***.....81–82
SCREW,HHC,3/8-16 X 1.25 GRD 5.....65, 69,
RADIATOR SHROUD,PAINTED.....67 SEAL KIT,TORQUE HUB (S07).....81–82
71, 73, 81–82, 91, 105, 109, 115, 117
RADIATOR,FORD (LSG).....67 SEAL KIT,UNIVERSAL,9K ROTATOR*.....109
SCREW,HHC,3/8-16 X 1.50.....67, 101, 109
RECEPT.,SNAP-IN,4 POLE ANDERSN.....117 SEAL, GREASE.....21, 23
SCREW,HHC,3/8-16 X 1.75,GRD.8......81–82,
RECEPTACLE,UK,110 VOLT.....119 SEAL,SHAFT.....81–82
99, 107, 109
Part No. 30103 Z-60/34 135

October 2009
SEAL,THERMOSTAT,FORD.....63 T VALVE ASSY,BLEED***.....109

SENSOR,LEVEL 4.5***.....73 VALVE, SOLENOID, 10V.....25, 51
T-BOX,2.75 X 4.5 X 2.0.....119
SHAFT & HOUSING ASSY.....125 VALVE,BALL,1" MPT X FPT.....75, 93–94
TANK STRAP,BOLT STYLE,62".....75
SHAFT W/GEAR.....127 VALVE,CHECK.....27, 33, 53, 73
TANK,HYDRAULIC,45 GALLON***.....75
SHAFT,OUTPUT,PINION,TURNTABLE......81– VALVE,CHECK 45027,20419.....55
TAP BLOCK,PLATE HINGE.....91
82 VALVE,CHECK CP100-2-B-O-005.....53
TAPE,WARNING,BLK/YEL, 50' ROLL........11,
SHAFT,W/NF STYL BLOCK,(20424)*.....123 VALVE,CHECK***.....77–78
13, 15
SHIM,OSCILLATING AXLE.....19, 47 VALVE,CHECK,PILOT OPERATED.....55
TEE,BRANCH,070429-12-12.....94
SHIM,PRIMARY BOOM,.064 THK......105 VALVE,CNTERBAL,CBBB-LHN@3000**..101,
TEE,BRANCH,070429-6-6.....43, 59, 93–94
SHIM,WEAR PAD,5 X 1.5,14GA.....105 109
TEE,BRANCH,070433-8.....43, 59
SHIM,WEAR PAD,5X 1.5 16GA.....105 VALVE,CNTERBALANCE-SUN@3000......97,
TEE,BRANCH,520429-6.....39
SHOCK MOUNT,SMALL.....67 99
TEE,RUN,070428-4-4.....35, 43, 59
SLEEVE,NYLON,2.19 ID,BULK.....117 VALVE,COUNTERBALANCE (65461).....78
TEE,RUN,070428-6-6.....35, 43, 59
SLIDING MIDRAIL KIT,PTD.....117 VALVE,COUNTERBALANCE 2000PSI.....109
TEE,RUN,070432-12.....93–94
SNAP RING,EXTERNAL,1.25 DIA.**.....105 VALVE,COUNTERBALANCE 2500 PSI......82,
TEE,RUN,070432-6-6.....93–94
SOCKET,IND.LITE,W/RED LENS.....121 105
TEE,RUN,520428-6.....39
SOCKET,RELAY.....85 VALVE,COUNTERBALANCE 2500PSI.....105,
TERMINAL BLOCK(SINGLE),WAGO***.....85
Solenoid Valve - N.C. 2 position 2way.....77–78 109
TERMINAL,ANDERSON,30A 12-16 GA.....117
SOLENOID VALVE,N.C. 2POS. 3WAY.....73 VALVE,COUNTERBALANCE 3000 PSI*.....105
THERMOSTAT & SEAL,FORD.....63
SOLENOID, ANTI-DIESELING.....63 VALVE,COUNTERBALANCE,1500 PSI.....82
THREADED ROD,(1/4-20),10.5".....67
SOLENOID,12V CONTINUOUS***.....69, 85 VALVE,COUNTERBALANCE,2500 PSI*.....109
THREADED ROD,1/4-28 X 15 IN***.....65, 69
SOLENOID,THROTTLE,.....69 VALVE,COUNTERBALANCE,3000PSI.....82
TIE ROD END WELD,SERVICE,Z60.....17
SOLENOID-GASOLINE FUEL.....75 VALVE,DIFFERENTIAL SENSING***.....77–78
TIE ROD ENHANCEMENT KIT.....17
SPACER,LONG ANDERSON.....117 VALVE,DIRECT. CONTROL,4WD S60.....55
TIE ROD, WELD. S60.....19, 47
SPARK PLUG WIRE SET, LSG 423.....63, 65 VALVE,DO3***.....77–78
TIE ROD, WELD.NON-OSC,Z60.....17
SPARK PLUG,FORD.....63, 65 VALVE,DRAIN,FORD,BLOCK,RAD......65, 67
TIRE & WHEEL ASSY,AIR,LEFT.....49, 57
SPINDLE WELDMENT.....23 VALVE,FLOW DIVIDER/COMBINER.....29, 55
TIRE & WHEEL ASSY,AIR,RIGHT.....49, 57
SPRING & BUSHING KIT,RETURN***.....127 VALVE,FLOW REGULATOR.....27, 53, 78
TIRE & WHEEL ASSY,FOAM***.....21, 23, 31,
SPRING CLIP,1/4-20,MAGNI 565....21, 23, 31, VALVE,FLOW REGULATOR .1 GPM.....78
33
33, 49, 57, 105, 115 VALVE,FLOW REGULATOR 0.6GPM.....78
TIRE & WHEEL ASSY,FOAM,LEFT.....49, 57
SPRING CLIP,10-24,ZINC.....117 VALVE,FUEL LOCK.....75
TIRE & WHEEL ASSY,FOAM,RIGHT.....49, 57
SPRING CLIP,3/8-16.....91 VALVE,LOCK OFF,BEAM #FL-418.....65
TIRE & WHEEL ASSY: AIR.....21, 23, 31, 33
SPRING KIT,MICO.....81–82 VALVE,PILOT TO OPEN CHECK.....27, 53
TIRE,32 X 12 - 15 NHS.....21, 23, 31, 33
SPRING,24493 CONTROLLER.....125 VALVE,PROPORTIONAL SOLENOID***.....78
TIRE,385-19.5,16PLY,OUTRIGGER*....21, 23,
SPRING,DRIVE TURNTABLE.....81–82 VALVE,RELIEF.....27, 53, 73, 77–78
31, 33
SPRING,RETURN***.....123 VALVE,RELIEF 1600 PSI.....78
TIRE,RT,SGL,15-19.5NHS,12PLY.....49, 57
SPUR GEAR (20424).....123 VALVE,RELIEF 1800 PSI.....77–78
TOEBOARD,ENTRY EUROPEAN
STARTER ASSY - PRE 8/14/95.....71 VALVE,RELIEF 2400 PSI.....78
PNTD**.....117
STARTER SOLENOID, DEUTZ 25484.....71 VALVE,RELIEF,210 PSI.....29, 55
TOEBOARD,PLTFM ENTRY EUR,PNTD*...117
STARTER,ENGINE,FORD LSG/LRG***.....65 VALVE,SHUTTLE.....27, 29, 53, 55
TORQUE HUB,49:1.....31, 33, 57
STEER MANIFOLD ASSEMBLY.....25 VALVE,SHUTTLE***.....27, 53, 82
TORQUE HUB-SWING***.....81–82
STEER. CYL. RETRO FIT KIT Z60.......17, 19, VALVE,SOLENOID N/C (SHORT).....109
TRACK REPAIR,7 LINK (25706).....107
47 VALVE,SOLENOID N/O (LONG).....109
TRACK TUBE GUIDE.....107
STEP PLATFORM ENTRY PAINTED.....115 VALVE,SOLENOID,10V W/DIODE***.....33
TRACK TUBE WELDMENT.....107
STRAIGHT,HUMP,RBR BUTT 3" I.D......71 VALVE,SOLENOID,10V,2POS 3WAY**.......27,
TRACK,PLASTIC CABLE,43 LINKS.....107
STRAINER ASSEMBLY,1.5" NPT.....75, 93–94 53, 73, 109
TRACTION MANIFOLD,2WD***.....29, 33
STRAINER,FILLER NECK.....75 VALVE,SOLENOID,2 POS-4 WAY-10V.......25,
TUBE ASSY., PUMP PRESSURE.....93–94
STRAP ASSY,TANK, 66 INCH.....75 51
TUBE ASSY., PUMP SUCTION.....93–94
STUD, HUB, 5/8-18 X 2 1/2.....21, 23 VALVE,SOLENOID,2 WAY,12V.....78
TUBE,SLIDING MIDRAIL,PAINTED.....117
SUB PLATE (SPOOL VALVE).....25 VALVE-RELIEF, 250 PSI (32636).....25, 51
SUPPORT,WRIST,PAINTED-BLUE.....121 VIEW GAUGE 3/4 MPT.....75
SWING DRIVE ASSEMBLY,S40/Z60.....81–82 U VOLT METER,12VDC,S60.....85
SWITCH (20424).....123 U-BOLT, KIT 5/16-18 X 2.5.....69
SWITCH TOGGLE ASSY DPDT 2P MNT...89, U-BOLT,3/8-16X 1.5 X2.5 X1.25.....115 W
121 UPPER LEVELING LINK ASSY.....99
WASHER, PLATE.....21, 23
SWITCH TOGGLE ASSY DPDT 2P MOM..89, UPPER PIVOT WELDMENT,PAINTED.......99,
WASHER,3/8 PLATE (3/8X2X3/16TK.....17
121 101
WASHER,FENDER,.25 X 1.25 X.062....91, 101
SWITCH TOGGLE ASSY DPDT 3P MNT...121 UPPR. LIMIT SWITCH BRKT.,BLUE.....107
WASHER,FLAT, 313, HARDENED.....115
SWITCH TOGGLE ASSY DPDT 3P MOM..87,
WASHER,FLAT,.5 HARDENED......31, 33, 57,
89, 121
SWITCH TOGGLE ASSY SPDT 3P MOM...87,
V 65, 69, 81–82, 103
Valve - Check.....55 WASHER,FLAT,.625 HARDENED........23, 31,
89, 121
Valve - Directional.....55 49, 57, 67, 71, 81–82, 99, 103
SWITCH,HANDLE,20424.....123
Valve - Flow Divider.....55 WASHER,FLAT,.640X1.160X.09.....33
SWITCH,LIMIT,W/6.25"SPRING ARM.......99,
Valve - Relief.....51, 55 WASHER,FLAT,1.000,HARDENED.....115
107
Valve - Shuttle.....55 WASHER,FLAT,1.063 X 2 X .134.....71
SWITCH,LIMIT,W/ROLLER HEAD***.....107
Valve - Shuttle, 3 postion 3 way.....29 WASHER,FLAT,2.5 X 4 X .062.....17, 19, 47
SWITCH,OIL PRESSURE.....69
Valve - Solenoid.....51 WASHER,FLAT,USS,1/2",Y.....67, 73, 107
SWITCH,VACUUM.....65
VALVE - SOLENOID 2 POS 2 WAY.....109
SWITCH,WATER TEMP,S60.....63, 69, 85
VALVE - SOLENOID, 2 POS 2 WAY.....109
136 Z-60/34 Part No. 30103

October 2009
WASHER,FLAT,USS,1/4"Y.......19, 21, 23, 25, Z

31, 33, 47, 49, 57, 65, 67, 69, 71, 73, 85, 87,
Z60 UPPER SECONDARY BOOM ASSY.....99
89, 91, 97, 99, 105, 107, 109, 115, 117, 121
ZERK,GREASE,1/8 NPT.....91
WASHER,FLAT,USS,3/8",Y.....67, 73, 75, 115
WASHER,FLAT,USS,5/16",Y.....25, 51, 69, 81–
82, 91, 97, 107, 109, 117
WASHER,FLAT,USS,5/8",Y.....67
WASHER,LOCK,#10 PLTD.......19, 25, 47, 77–
78, 99
WASHER,LOCK,.25.....19, 21, 23, 31, 33, 47,
49, 57, 65, 67, 69, 71, 85, 87, 89, 101, 103,
105, 107, 115, 117, 121
WASHER,LOCK,.313.....21, 23, 69, 73
WASHER,LOCK,.375....25, 51, 65, 69, 71, 73,
81–82, 91, 103, 105, 107
WASHER,LOCK,0.5".....19, 31, 33, 47, 57, 65,
69, 81–82, 97, 99, 101
WASHER,LOCK,IND,LAMP RETAINER.....89
WASHER,LOCK,M10.....67
WASHER,SHIM,1.27 X 2.13 X .062....105, 109
WASHER,THRUST 1.75 ID......17
WASHER,THRUST,2.56 X 4.0 X.18.....17, 19,
47
WASHER,THRUST-TORQUE HUB-29231....33
WEAR PAD, BOOM REST.....103
WEAR PAD,4X2X.5 W/INSERT***.....103
WEAR PAD,5 X 1.5 X .50.....105
WEAR PAD,5 X 1.5 X .625 W/NUTS.....105
WEAR PAD,5X1.5X1 W/INSERTS.....103
WEAR PAD,6.5 X 5 X.625 W/INSER.....105
WEAR PAD,OSCILLATING AXLE, S60......19,
47
WELDMENT PLATE ENGINE TANK.....67, 71
WELDMENT, CYLINDER MOUNTING.....99
WELDMENT,AIR CLEANER MOUNTING.....71
WELDMENT,BULKHEAD,RT SIDE.....91
WELDMENT,DEUTZ ENGINE MOUNT.....71
WELDMENT,ENGINE MOUNT INBOARD....71
W E L D M E N T , E N G I N E
MOUNT,OUTBOARD.....71
WELDMENT,FORD ENG.MNT,INBOARD.....67
W E L D M E N T , F O R D
ENG.MNT,OUTBOARD.....67
WELDMENT,HEAT SHIELD PAINTED.....71
WELDMENT,LP TANK BRACKET.....75
WELDMENT,RADIATOR MOUNT.....67
WELDMENT,ROD END.....19, 47
WELDMENT,SWIVEL LOCK.....81–82
WHEEL RIM, FLAP.....21, 23, 31, 33
WHEEL,19.5 X 11.75***.....21, 23, 31, 33, 49,
57
WHEEL,SPLIT RIM.....21, 23, 33
WIRE CABLE 18G/19 CONDUCT***.....85, 119
WIRE CABLE,14/3 SO,BULK.....119
WIRE CABLE,14GA/3 CON.TPE JKT*.....73
WIRE CABLE,16/4 SJO,BULK.....119
WIRE LOOM,3/8 POLY SLIT.....117
WIRING DUCT/COVER, 1 X 72 IN**.....85
WLDMNT,HYD.TANK MODULE PLATE**.....73
WLDMNT.,CVR. REINFORCEMENT RH.....91
Y
Yoke Assembly - 2WD Non-oscillating Axle,
Right Side.....17
YOKE ASSY,2/4WD,L.S.,S60/Z60.....19, 47
YOKE ASSY,2/4WD,R.S.,S60/Z60.....19, 47
YOKE ASSY,2WD LF.SIDE,Z60.....17
YOKE ASSY,2WD RT.SIDE,Z60.....17
Part No. 30103 Z-60/34 137

October 2009
Fitting Cross References
138 Z-60/34 Part No. 30103

October 2009
Fitting Cross References (Continued)
Part No. 30103 Z-60/34 139

October 2009
140 Z-60/34 Part No. 30103

October 2009
Part No. 30103 Z-60/34 141

October 2009
142 Z-60/34 Part No. 30103

October 2009
Part No. 30103 Z-60/34 143

October 2009
144 Z-60/34 Part No. 30103

Parts Manual
Part No.
Rev C3
30103
Z-60/34 to SN 1089

Manual Peças Z60 30103 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Manual Peças Z60 30103 PDF

Uploaded by

Copyright:

Available Formats

Serial Number Range

Part No. 30103

2 Z-60/34 Part No. 30103

How to Read Your Serial Number

Part No. 30103 Z-60/34 3

500 Turntable Components

300 4WD Drive Chassis Components

400 Engine Components

4 Z-60/34 Part No. 30103

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 5

6 Z-60/34 Part No. 30103

Parts Stocking List

Part No. 30103 Z-60/34 7

How To Order Parts

8 Z-60/34 Part No. 30103

Fax Order Form

Part No. 30103 Z-60/34 9

101.1 Decals - Profile Views

10 Z-60/34 Part No. 30103

101.1 Decals - Profile Views

-- 30106 DECAL KIT,INSTRUCTIONAL, Z60 24 30084 DECAL,GROUND CONTROL

1 28235 DECAL,POWER TO PLATFORM 25 29791 DECAL,NOTICE,PRE-OPERATION.1

3 31158 DECAL,GENIE Z60/34....................1 28 31159 DECAL,GENIE Z60/34....................1

4 30407 DECAL,GENIE 4 WD, WHITE.........2

Part No. 30103 Z-60/34 11

102.1 Decals - End Views

12 Z-60/34 Part No. 30103

102.1 Decals - End Views

Item Part No. Description Qty.

1 28161 DECAL,WARN,CRUSH HAZARD

Part No. 30103 Z-60/34 13

103.1 Decals and Paint - Top View and Platform

14 Z-60/34 Part No. 30103

103.1 Decals and Paint - Top View and Platform

Item Part No. Description Qty.

1 28177 DECAL,WARN,CRUSH HAZARD

Part No. 30103 Z-60/34 15

201.1 Steer Linkage - non-oscillating Axle

16 Z-60/34 Part No. 30103

201.1 Steer Linkage - non-oscillating Axle

1 58101 TIE ROD ENHANCEMENT KIT.......1 -- 29183 SEAL

18 25436 WASHER,THRUST,2.56 X 4.0

Part No. 30103 Z-60/34 17

202.1 2WD Steer Linkage - Oscillating Axle

18 Z-60/34 Part No. 30103

202.1 2WD Steer Linkage - Oscillating Axle

1 Ref. 2WD Steer / Oscillation Manifold 29 25416 WEAR PAD,OSCILLATING AXLE,

4 36370 PIN,2.50DIAX15.00LG,1HOLE........1 31 25404 BLOCK,WEDGE,OSC.AXLE...........2

Part No. 30103 Z-60/34 19

203.1 2WD Steer Axle - Non-oscillating

20 Z-60/34 Part No. 30103

203.1 2WD Steer Axle - Non-oscillating

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75..............4

Part No. 30103 Z-60/34 21

204.1 2WD Steer Axle - Oscillating

22 Z-60/34 Part No. 30103

204.1 2WD Steer Axle - Oscillating

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75..............4

Part No. 30103 Z-60/34 23