NLG - Removal Installation

Customer : TAI Manual: AMM
Type : A318/A319/A320/A321 Selected effectivity: 403-403

Rev. Date : Feb 01/12
32-41-12 PB 401 CONF 00 - WHEEL - NLG - REMOVAL/INSTALLATION
** ON A/C ALL
TASK 32-41-12-000-001-A
Removal of the NLG Wheel
FIN : 2659GM , 2660GM
WARNING: MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING GEAR.
1. Reason for the Job

Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE QTY DESIGNATION
No specific AR SAFETY CLIP - CIRCUIT BREAKER
No specific AR WARNING NOTICE(S)
(J47548) 1 PROTECTOR NLG
(J47549) 1 ADAPTOR NLG
B. Work Zones and Access Panels
ZONE/ACCESS ZONE DESCRIPTION
711 NOSE GEAR
C. Referenced Information
REFERENCE DESIGNATION
07-12-00-582-001-A Jacking for Nose Gear Wheel Change
32-00-00-481-001-A Installation of the Safety Devices on the Landing Gears
32-41-00-210-003-A Inspection/Check of the Tire Pressure
Nose Gear Wheel SHEET 1
3. Job Set-up
Subtask 32-41-12-865-050-A
A. Open, safety and tag this(these) circuit breaker(s):
PANEL DESIGNATION FIN LOCATION

121VU DUMMY CB 1GV M31
Subtask 32-41-12-865-053-A
B. Open, safety and tag this(these) circuit breaker(s):

Subtask 32-41-12-941-050-A
C. Safety Precautions
Print Date: May 11/12 Local Time Page 1 of 9

(1) Put the wheel chocks in position at the main landing gear.
(2) In the cockpit, put a WARNING NOTICE(S) on the panel 400VU to tell persons not to operate the landing gear.
Subtask 32-41-12-860-050-A
D. Aircraft Maintenance Configuration
(1) Make sure that the safety devices are installed on the landing gears (Ref. AMM TASK 32-00-00-481-001) .
(2) Jacking for nose gear wheel change.
WARNING: MAKE SURE THAT THE AIRCRAFT IS STABLE AND DOES NOT MOVE DURING THE
JACKING OPERATIONS.
IF THERE IS UNWANTED MOVEMENT OF THE AIRCRAFT, THE BALL PAD CAN COME OFF
THE JACK ADAPTER AND INJURY AND/OR DAMAGE CAN OCCUR.
(a) Lift the nose gear (Ref. AMM TASK 07-12-00-582-001) .
NOTE: AIRBUS recommends that you do not do operations that can change the weight or stability of the
aircraft during jacking (gate docking, fueling/defueling, loading/unloading, etc.).
(3) Deflate the tire completely.
NOTE: If you must remove the wheel for access or inspections it is not necessary to deflate the tire if:
- the tire is in correct condition and
- the tire pressure is in the Normal Operating Range. (Ref. AMM TASK 32-41-00-210-003)
If you have not these two conditions you must deflate the tire.
4. Procedure
(Ref. Fig. Nose Gear Wheel SHEET 1)
Subtask 32-41-12-010-051-A
A. Get access
(1) Remove the screws (7) and the washers (8).
(2) Remove the hubcap (6).
Subtask 32-41-12-020-050-A
B. Removal of the NLG wheel
(1) Remove and discard the two cotter pins (4) and the two nuts (3).
(2) Remove the washers (2) and the bolts (5).
(3) Remove and retain the casing (9).
(4) Remove the axle nut (10) with the ADAPTOR NLG (J47549) .
(5) Install the PROTECTOR NLG (J47548) .
(6) Remove the wheel.
TASK 32-41-12-400-001-A
Installation of the NLG Wheel
FIN : 2659GM , 2660GM
WARNING: MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING GEAR.


Self explanatory
A. Fixtures, Tools, Test and Support Equipment
REFERENCE QTY DESIGNATION
No specific AR WARNING NOTICE(S)
No specific Torque wrench: range to between 0.20 and 3.60 m.daN (2.00 and
26.00 lbf.ft)
No specific Torque wrench: range to between 6.00 and 36.00 m.daN (50.00 and
260.00 lbf.ft)
(J47549) 1 ADAPTOR NLG
B. Consumable Materials
04-004* COMMON GREASES
SYNTH. ESTER BASED GREASE HIGH PRESSURE
SYNTH. HYDROCARBON GREASE HIGH PRESSURE
SYNTHETIC WHEEL BEARING GREASE
05-002* SPECIAL MATERIALS
PUTTY, ZINC CHROMATE GENERAL PURPOSE
11-002* CLEANING AGENTS
DRY CLEANING SOLVENT (VARSOL/WHT SPIRIT)
C. Work Zones and Access Panels
ZONE/ACCESS ZONE DESCRIPTION
711 NOSE GEAR
D. Expendable Parts
FIG.ITEM DESIGNATION IPC-CSN
4 cotter pins 32-21-13-03-060
3 nuts 32-21-13-03-070
E. Referenced Information
07-12-00-582-001-A Jacking for Nose Gear Wheel Change
12-14-32-614-001-A Nitrogen Filling of the Tires
32-00-00-481-001-A Installation of the Safety Devices on the Landing Gears
32-41-00-210-003-A Inspection/Check of the Tire Pressure
32-41-00-910-001-A Tire Mixability Precautions
Nose Gear Wheel SHEET 1
3. Job Set-up
Subtask 32-41-12-865-051-A
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:


Subtask 32-41-12-865-054-A
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Subtask 32-41-12-860-052-A
C. Aircraft Maintenance Configuration
(1) Make sure that the wheel chocks are in position at the main landing gear.
(2) Make sure that the NLG is in the correct configuration for the wheel change (Ref. AMM TASK 07-12-00-582-
001) .
(3) Make sure that the WARNING NOTICE(S) is on the panel 400VU to tell persons not to operate the landing gear.
(4) Make sure that the safety devices are installed on the landing gear (Ref. AMM TASK 32-00-00-481-001) .
4. Procedure
NOTE: If the wheel has a pressure-sensor seal cap, make sure that the seal cap is correctly installed and safetied with a
nut and a cotter pin.
NOTE: If the wheel has a Tire Pressure Indicating System (TPIS), the tie-bolt balance weight must be installed 180
degrees from the TPIS sensor holder.
Subtask 32-41-12-210-054-A
A. Tires of different type
(1) Obey the tire mixability precautions . (Ref. AMM TASK 32-41-00-910-001)
Subtask 32-41-12-420-053-A
B. Installation of the NLG Wheel
CAUTION: MAKE SURE THAT THE GREASE USED FOR THE AXLE SLEEVE IS THE SAME AS THE GREASE
USED FOR THE BEARINGS (CONE AND CAGE). IF YOU USE A DIFFERENT GREASE, YOU CAN
CAUSE DAMAGE TO THE BEARINGS.
(1) Preparation for installation

(a) Make sure (if the tire mixability is not permitted) that the wheel for installation has the same type of tire
(radial or cross-ply) as the other wheel on the NLG.
(b) Make sure that the retaining ring (11) is in its housing.
(c) Clean the axle sleeve (1) with Material No. 11-002* (CLEANING AGENTS) and dry it with filtered
compressed air.
(d) Make sure that the axle sleeve (1) is in the correct condition.
(e) Apply a light coat of Material No. 04-004* (COMMON GREASES) or Material No. 04-022* (COMMON
GREASES) or Material No. 04-035* (COMMON GREASES) on the axle sleeve (1) .

NOTE: You can use Material No. 04-004 as an alternative to Material No. 04-022 or to Material No. 04-
035. It is not permitted to mix Material No. 04-004 with Material No. 04-022 or with Material No. 04-
035. It is necessary to clean and degrease the parts before you use an alternative grease.
(2) Installation of the wheel

(a) Clean the inner surface of the wheel bearings (surface that touches the axle). Do not apply grease on these
surfaces.
(b) Install the wheel, with the valve outboard, with a handling tool.
(c) Remove the PROTECTOR NLG (J47548)
(d) Apply a light coat of Material No. 04-004* (COMMON GREASES) or Material No. 04-022* (COMMON
GREASES) or Material No. 04-035* (COMMON GREASES) on the axle.
(e) Install the axle nut (10).
(f) Turn the wheel in the direction of the axle nut rotation and TORQUE the axle nut (10) to 21.80 m.daN
(160.77 lbf.ft) with the ADAPTOR NLG (J47549) .
(g) Prevent rotation of the wheel and loosen the axle nut (10).
(h) Turn the wheel in the direction of the axle nut rotation and TORQUE the axle nut (10) to 10.85 m.daN
(80.01 lbf.ft).
(i) Tighten the axle nut (10) until the holes for the bolts (5) are aligned.
(j) Turn the wheel and make sure that the wheel is installed correctly.
(k) Install the casing (9).
(l) Install the bolts (5), the washers (2) and the new IPC-CSN (32-21-13-03-070) nuts (3) .
(m) TORQUE the nuts (3) to between 0.4 and 0.45 m.daN (35.40 and 39.82 lbf.in) and safety them with the
new IPC-CSN (32-21-13-03-060) cotter pins (4) .
Subtask 32-41-12-410-051-A
C. Close access
(1) Put the hubcap (6) in position.
(2) Apply a thin layer of Material No. 05-002* (SPECIAL MATERIALS) to the screws (7).
(3) Install the screws (7) and the washers (8).
(4) TORQUE the screws (7) to between 0.4 and 0.51 m.daN (35.40 and 45.13 lbf.in).
NOTE: The hubcap attachment holes have screw-lock inserts. It is not necessary to install lockwire on the
screws (7).
Subtask 32-41-12-860-051-A
D. Aircraft Maintenance Configuration
(1) Inflate the tire to the unloaded pressure (Ref. AMM TASK 12-14-32-614-001) .
(2) Lower the aircraft on its wheels (Ref. AMM TASK 07-12-00-582-001) .
(3) Make sure that the pressure of the tire is correct (Ref. AMM TASK 32-41-00-210-003) .
Subtask 32-41-12-865-052-A
E. Make sure that this(these) circuit breaker(s) is(are) closed:


5. Close-up
Subtask 32-41-12-942-051-A
A. Removal of the Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other items.
(2) Remove the warning notice(s).
TASK 32-41-12-000-002-A
Removal of the Axle Sleeve
Self explanatory
A. Referenced Information
32-41-12-000-001-A Removal of the NLG Wheel
Axle Sleeve SHEET 1
3. Job Set-up
Subtask 32-41-12-010-050-A
A. Get access
(1) Remove the related landing gear wheel (Ref. AMM TASK 32-41-12-000-001) .
4. Procedure
(Ref. Fig. Axle Sleeve SHEET 1)
Subtask 32-41-12-020-051-A
A. Removal of the Axle Sleeve
(1) Remove the retaining ring (3).
(2) Remove the axle sleeve (2).
TASK 32-41-12-400-002-A
Installation of the Axle Sleeve
Self explanatory
A. Consumable Materials
SYNTH. HYDROCARBON GREASE HIGH PRESSURE
11-002* CLEANING AGENTS
DRY CLEANING SOLVENT (VARSOL/WHT SPIRIT)
B. Referenced Information

32-41-12-400-001-A Installation of the NLG Wheel
Axle Sleeve SHEET 1
3. Job Set-up
Subtask 32-41-12-640-052-A
A. Preparation for Installation
(1) Clean the axle (1) with Material No. 11-002* (CLEANING AGENTS) . Dry it with filtered compressed air .
(2) Lightly lubricate the axle (1) and the axle protective sleeve (2) with Material No. 04-022* (COMMON
GREASES) .
4. Procedure
(Ref. Fig. Axle Sleeve SHEET 1)
Subtask 32-41-12-420-051-A
A. Installation of the Axle Sleeve
(1) Install the axle sleeve (2).
(2) Install the retaining ring (3).
5. Close-up
Subtask 32-41-12-410-050-A
A. Close access
(1) Install the related wheel (Ref. AMM TASK 32-41-12-400-001) .
(2) Make sure that the work area is clean and clear of tool(s) and other items.
Figure 32-41-12-991-00100-A / SHEET 1 - Nose Gear Wheel
Figure 32-41-12-991-00200-A / SHEET 1 - Axle Sleeve

2660GM
2659GM
N_MM_324112_4_AAM0_01_00
Figure 32-41-12-991-00100-04-A / SHEET 1 - Nose Gear Wheel

** ON A/C ALL

2660GM
2659GM
N_MM_324112_4_BAM0_01_00
Figure 32-41-12-991-00200-04-A / SHEET 1 - Axle Sleeve

** ON A/C ALL

NLG - Removal Installation

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NLG - Removal Installation

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Customer : TAI Manual: AMM

Type : A318/A319/A320/A321 Selected effectivity: 403-403

32-41-12 PB 401 CONF 00 - WHEEL - NLG - REMOVAL/INSTALLATION

FIN : 2659GM , 2660GM

1. Reason for the Job

PANEL DESIGNATION FIN LOCATION

PANEL DESIGNATION FIN LOCATION

Print Date: May 11/12 Local Time Page 1 of 9

(a) Lift the nose gear (Ref. AMM TASK 07-12-00-582-001) .

(3) Deflate the tire completely.

FIN : 2659GM , 2660GM

Print Date: May 11/12 Local Time Page 2 of 9

1. Reason for the Job

Print Date: May 11/12 Local Time Page 3 of 9

PANEL DESIGNATION FIN LOCATION

PANEL DESIGNATION FIN LOCATION

(1) Preparation for installation

Print Date: May 11/12 Local Time Page 4 of 9

(2) Installation of the wheel

PANEL DESIGNATION FIN LOCATION

Print Date: May 11/12 Local Time Page 5 of 9

121VU DUMMY CB 1GV M31

Print Date: May 11/12 Local Time Page 6 of 9

Figure 32-41-12-991-00100-A / SHEET 1 - Nose Gear Wheel

Figure 32-41-12-991-00200-A / SHEET 1 - Axle Sleeve

Print Date: May 11/12 Local Time Page 7 of 9

Figure 32-41-12-991-00100-04-A / SHEET 1 - Nose Gear Wheel

Print Date: May 11/12 Local Time Page 8 of 9

Figure 32-41-12-991-00200-04-A / SHEET 1 - Axle Sleeve

Print Date: May 11/12 Local Time Page 9 of 9

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