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Serial Number Range

Z-45\25 from Z452516N-56106 to


Z452516N-57199

Z-45\25J from Z4525N-57200

IC Power

Part No. 1276014


Rev A3
April 2017
April 2017

2 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017

How to Read Your Serial Number

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 3


April 2017

Table of Contents

305.1 Ground Control Box, Models with Hour Meter, View


This manual is updated frequently. If you have a 1...........................................................................................50
printed manual, you can keep it up to date by 306.1 Ground Control Box, Models with Hour Meter, View
downloading new figures from the Genie website at 2...........................................................................................54
www.genielift.com. For the most up-to-date parts
307.1 Ground Control Box, Models with LCD Readout Screen,
information, visit the Parts Lookup System on the
View 1..................................................................................56
Genie website at www.genielift.com.
308.1 Ground Control Box, Models with LCD Readout Screen,
View 2..................................................................................58
How to Read Your Serial Number..........................................3 309.1 Turntable Cover, Engine Side....................................60
Parts Stocking List.................................................................7 310.1 Turntable Cover, Tank Side........................................62
How to Order Parts................................................................8 311.1 Wire Harness Diagram..............................................64
Service Parts Fax Order Form...............................................9
400 Engine Components
401.1 Deutz D2011L03i Engine, View 1..............................68
402.1 Deutz D2011L03i Engine, View 2..............................70
Electronic Version
403.1 Deutz D2.9L4 Engine, View 1....................................72
Click on any page number to view the figure. 404.1 Deutz D2.9L4 Engine, View 2....................................74
405.1 Deutz D2.9L4 Engine, View 3....................................76
001 Parts Stocking List 406.1 Deutz D2.9L4 Engine, View 4....................................78
001.1 Parts Stocking List.....................................................10 407.1 Deutz D2.9L4 Engine, View 5....................................80
408.1 Ford MSG-425 EFI Engine, View 1............................82
100 Decals 409.1 Ford MSG-425 EFI Engine, View 2............................84
101.1 Decals with Words, Hydraulic Tank Side, ANSI, CSA,
Australia...............................................................................12 410.1 Ford MSG-425 EFI Engine, View 3............................86

102.1 Decals with Words, Engine Side, ANSI, CSA, 411.1 Ford MSG-425 EFI Engine, View 4............................88
Australia...............................................................................14 412.1 Perkins 404D-22 Engine, View 1...............................90
103.1 Decals with Words, Platform, ANSI & CSA................16 413.1 Perkins 404D-22 Engine, View 2...............................92
104.1 Decals with Words, Platform, Australia......................18 414.1 Perkins 404F-22 Engine, View 1................................94
105.1 Decals with Symbols, Hydraulic Tank Side, ANSI and 415.1 Perkins 404F-22 Engine, View 2................................96
CE........................................................................................20 416.1 Perkins 404F-22 Engine, View 3................................98
106.1 Decals with Symbols, Engine Side, ANSI and CE.....22 417.1 Perkins 404F-22 Engine, View 4..............................100
107.1 Decals with Symbols, Platform, ANSI........................24 418.1 Engine Tray..............................................................102
108.1 Decals with Symbols, Platform, CE...........................26
500 Boom Components
200 Chassis Components 501.1 Boom Pins and Bear ings.........................................104
201.1 Steer-end Wheels and Hubs, 4WD Models...............28 502.1 Boom Linkage..........................................................106
202.1 Steer-end Wheels and Hubs, 2WD Models...............30 503.1 Upper Pivot Components.........................................108
203.1 Steer Axle Linkage - Oscillate Models.......................32 504.1 Primary and Extension Booms................................110
204.1 Non-steer End Wheels and Hubs..............................34 505.1 Cable Track..............................................................112
205.1 Non-steer Axle...........................................................36 506.1 Non-Jib Platform Leveling and Rotation , Z-45/25....114
206.1 Oscillate Valve...........................................................38 507.1 Jib Boom and Platform Leveling, Z-45/25J..............116
508.1 Platform Rotation and Support, Z-45/25J................118
300 Turntable Components
301.1 Turntable Rotator.......................................................40 600 Platforms
302.1 Fuel and Hydraulic Tank Installation..........................42 601.1 Platform Configuration.............................................120
303.1 Diesel Fuel Tank........................................................44 602.1 Platform Components..............................................122
303.2 Gasoline Fuel Tank, Pump, Filter and Hoses.............46 603.1 Platform Control Box, View 1...................................124
304.1 Function Manifold and Ground Control Box 604.1 Joysticks..................................................................128
Installation...........................................................................48
604.1 Platform Control Box, View 2...................................130

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April 2017

Table of Contents (continued)

700 Manifolds and Pumps


701.1 2WD Traction Manifold.............................................132
702.1 4WD Traction Manifold.............................................134
703.1 Function Manifold....................................................136
704.1 Jib and Platform Rotate Manifolds...........................140
705.1 Pumps.....................................................................142

800 Hydraulic Hoses and Fittings


801.1 Function Manifold, View 1........................................144
802.1 Function Manifold, View 2........................................146
803.1 Drive and Steer, 2WD..............................................148
804.1 Drive and Steer, 4WD..............................................150
805.1 Boom Components, Z-45/25...................................152
806.1 Boom Components, Z-45/25J..................................154

900 Accessories
901.1 Flashing Alarm Package..........................................156
902.1 Platform Options......................................................158
903.1 Airline to Platform....................................................160
904.1 Half-height Mesh and Swing Gate Options .............162
905.1 Hydraulic Generator.................................................164
906.1 Hydraulic Hoses and Fittings - Generator Option.....166
907.1 Panel Cradle............................................................168
908.1 Hostile Environment Package - Engine Air Pre Cleaner
(Deutz D2011L03i)............................................................170
909.1 Hostile Environment Package - Engine Air Pre Cleaner
(Ford, Perkins and Deutz D2.9L4).....................................172
910.1 Hostile Environment Package - All Models View 1...174
911.1 Hostile Environment Package - All Models View 2...176
912.1 Aircraft Protection Package.....................................178
913.1 Aircraft Protection Package With Swing Gate..........180
914.1 Tow Package............................................................182
915.1 Operator Protective Structure..................................184
916.1 Platform Overload Option........................................186
917.1 Cold Weather Package............................................188
918.1 Oil Cooler.................................................................190
919.1 Traveling Fall Arrest Anchor System........................192
920.1 Operators Protection Alarm (to January 2017)........194
920.2 Lift Guard Contact Alarm (from January 2017)........196
921.1 Positive Air Shutoff...................................................198

Indices
Part Number Index.............................................................200
Part Description Index.......................................................207

Cross References
Fittings Cross Reference...................................................218

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 5


April 2017

Notes

6 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017

Parts Stocking List

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 7


April 2017

How To Order Parts

8 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017

Fax Order Form

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 9


001 Parts Stocking List April 2017

001.1 Parts Stocking List

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April 2017 001 Parts Stocking List

001.1 Parts Stocking List

Item Part No. Description Qty. Item Part No. Description Qty.

A — INSPECTION SERVICE KITS — -- 49924GT FILTER,OIL,DEUTZ F4L1011F


-- 4 — DEUTZ D2.9L4 MODELS —
-- 1278707GT KIT,ANNUAL INSPECTION,Z45/25IC -- 1262866GT FAN BELT, ALTERNATOR
(includes 1268229, 60857,and 77353)
-- 1262867GT V-BELT, DEUTZ
-- 1278708GT KIT,ENGINE SERVICE,250 HOUR,DEUTZ
-- 214228GT FILTER, DEUTZ 2.9, FUEL
D2.9,,Z45/S40/S60/Z62/RT90
Deutz D2.9L4 Models, (includes 49924, -- 236260GT PRE-FILTER,FUEL,DEUTZ
62420, 214228 and 236260) -- 49924GT FILTER,OIL,DEUTZ F4L1011F
-- 1278709GT KIT,ENGINE SERVICE,250 -- 62420GT FILTER,AIR***
HOUR,FDMSG425,Z45/S40/S60/Z62/RT90
Ford MSG425 Models, (includes 77295, 5 — FORD MSG-425 EFI MODELS —
119984, and 215292) -- 119139GT OIL FILTER,DSG-423
B — GENERAL SERVICE PARTS — -- 119474GT VALVE,PCV FORD DSG-423
-- -- 119984GT FILTER,FUEL
-- 1257733GT PAINT,WET,TRAFFIC BLACK (1 GL)** -- 215274GT FAN DRIVE BELT, MSG425
1-gallon
-- 215287GT SPARK PLUG, MSG-425
-- 1258567GT PAINT, AEROSOL, TRAFFIC BLACK
-- 77295GT FILTER ELEMENT,AIR,NOLFF LPG
12-ounce spray paint
6 — PERKINS 404D-22 MODELS —
-- 1268GT PAINT,AEROSOL,GENIE GRAY***
12-ounce spray paint -- 62420GT FILTER,AIR***
-- 1484GT PAINT,AEROSOL,BRIGHT BLUE*** -- 62433GT FILTER,ELEMENT,30 MIC,75020
12-ounce spray paint -- 72346GT FILTER,FUEL, PERKINS (54555)
-- 28750GT O-RING KIT,FIELD SVC,ALL PROD* -- 89765GT BELT, V (PERKINS 404)
O-ring kit, SAE
-- 94762GT OIL FILTER - PERKINS
-- 32150GT PAINT,WET,GENIE BLUE (1 GL)**
1-gallon 7 — PERKINS 404F-22 MODELS —
-- 32151GT PAINT,WET,GENIE GRAY (1 GL)** -- 1253750GT BELT,AIR PUMP,PERKINS 404F
1-gallon -- 62420GT FILTER,AIR***
-- 33994GT PLUG AND CAP KIT-SERVICE,37 ** -- 62421GT FILTER,FUEL,PERKINS
Plug and cap kit, SAE
-- 62433GT FILTER,ELEMENT,30 MIC,75020
-- 49612GT O-RING KIT (ORFS FITTINGS)
O-ring kit, ORFS -- 89765GT BELT, V (PERKINS 404)

-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS* -- 94762GT OIL FILTER - PERKINS


Plug and cap kit, ORFS -- 94889GT FUEL FILTER ASSEMBLY
-- 66399GT GREASE,DIELECTRIC 4 OZ**
-- 90319GT SENTRY SEAL
-- 93500GT PARKER DIGITAL PRESSURE GAUGE
--
1 — MANUALS —
-- 27581GT MANUAL,AEM SAFETY
-- 31779GT MANUAL,RESPON,A92.5 BOOM
2 — HYD FILTERS —
-- 77353GT KIT,ELEMENT**
-- 88917GT FILTER,ELEMENT,BETA(10)=200
3 — DEUTZ D2011L03i MODELS —
-- 27916GT FILTER,AIR,ELEMENT***
-- 29560GT FILTER,FUEL/WTR SEP, DTZ 1008
-- 32698GT BELT,V, DEUTZ DIESEL ENGINE

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 11


100 Decals April 2017

101.1 Decals with Words, Hydraulic Tank Side, ANSI, CSA, Australia

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April 2017 100 Decals

101.1 Decals with Words, Hydraulic Tank Side, ANSI, CSA, Australia

Item Part No. Description Qty. Item Part No. Description Qty.

A 826422GT DECAL KIT,Z45 COMP,WRD,USA 24 133278GT DECAL,LOW/ULTRA LOW SULFR


Complete Decal Kit, ANSI (from SN FUEL.......................................................1
A-48936) (Diesel models)
B 160757GT DECAL KIT,Z45 PLT,WRD,ANSI/CSA 25 160516GT LABEL, GBOX, Z45IC.............................1
Platform Decal Kit, USA/CSA (from SN (USA models only)
A-47001) 26 214932GT DECAL,GROUND CONTROL PANEL.....1
C 826418GT DECAL KIT,Z45 COMP,WRD,CSA 27 218557GT DECAL,DANGER,TIPOVER,AIR
Complete Decal Kit, CSA (from SN TIRES.....................................................2
A-48936) (Z-45/25 and Z-45/25J)
D 160759GT DECAL KIT,Z45 COMP,WRD,AUS 28 219484GT DECAL,DANGER,TIP,FOAM TIRES.......2
Complete Decal Kit, AUS (from SN (Z-45/25J) (models with aircraft protection
A-47001) (from B-1201) or pipe cradle option
E 160762GT DECAL KIT,Z45&Z51 PLAT,WRD,AUS 29 218558GT DECAL,DANGER,TIPOVER,HF TIRES...2
Platform Decal Kit, AUS (models with high floatation tires)
1 27204GT DECAL,ARROW BLUE...........................1 30 218561GT DECAL,WHEEL LOAD,Z45/25 RT..........2
2 27206GT DECAL,TRIANGLE,BLUE.......................1 (Z-45/25)
3 27207GT DECAL,TRIANGLE,YELLOW.................1 31 218562GT DECAL,WHEEL LOAD,Z45/25J RT........2
(Z-45/25J)
4 28158GT DECAL,LABEL,UNLEADED GAS
ONLY.......................................................1 32 219485GT DECAL,OPER INST, GROUND CONT....1
(Gasoline models) (ANSI models)
5 28159GT DECAL,DIESEL......................................1 33 219486GT DECAL,OP INST,GROUND,AUS............1
(Diesel models) (AUS models)
6 28160GT DECAL,LABEL,LIQUID PROPANE.........1 34 219488GT DECAL,TRANSPORT/LIFT DIAGRAM....1
7 28174GT DECAL,POWER TO PLATFORM 230V...1 35 1264307GT DECAL,LABEL,RELAYS,Z45IC,Z51.......1
(from SN Z452515A-53481)(from SN
8 28235GT DECAL,POWER TO PLATFORM 115V...1
Z452515B-4519)(from SN Z452515D-533)
9 31060GT DECAL,DANGER DO NOT ALTER
36 825579GT DECAL, LCD, TIER 4..............................1
SWTC.....................................................1
(USA models only)
10 44981GT DECAL,LABEL,AIRLINE 110 PSI...........1
37 826345GT DECAL,ULS DIESEL ONLY,TIER 4........1
(option)
(USA models only)
11 52475GT DECAL,LABEL,TRANSPORT
38 1266019GT DECAL, LABEL, SHELL TELLUS...........1
TIEDOWN*..............................................2
(models with Shell Tellus)
12 52607GT DECAL,LABEL,TEST***.........................1
13 52969GT DECAL,COSMETIC,GENIE
BOOM,HORZ..........................................1
14 62926GT DECAL,COSMETIC,GENIE Z-45/25J.....1
(Z-45/25J)
15 62927GT DECAL,COSMETIC,GENIE Z-45/25......1
(Z-45/25)
16 72086GT DECAL,LABEL,LIFTING EYE.................2
17 72999GT DECAL,LABEL,PETRO CANADA***......1
(models with Petro Canada)
18 77398GT DECAL,TIRE SEALANT,3.25 X 7.5........1
19 77399GT DECAL,TIRE SEALANT,1.5 X 1.5..........2
20 82161GT DECAL,LABEL,UCON HYDROLUBE.....1
(models with UCON Hydrolube)
21 82366GT DECAL,CHEVRON RANDO HD.............1
(models with Chevron Rando)
22 114258GT DECAL,DANGER,NO SMOKING...........1
23 114390GT DECAL,DANGER,ELECT HAZARD***....1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 13


100 Decals April 2017

102.1 Decals with Words, Engine Side, ANSI, CSA, Australia

14 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 100 Decals

102.1 Decals with Words, Engine Side, ANSI, CSA, Australia

Item Part No. Description Qty.

1 Ref. Word Decal Kits


(refer to 101.1)
2 27205GT DECAL,ARROW YELLOW LRG 9".........1
3 27206GT DECAL,TRIANGLE,BLUE.......................1
4 27207GT DECAL,TRIANGLE,YELLOW.................1
5 28160GT DECAL,LABEL,LIQUID PROPANE.........1
6 28175GT Warning - Compartment Access.............1
7 38149GT DECAL,LABEL,PATENTS.......................1
(ANSI only)
8 31060GT DECAL,DANGER DO NOT ALTER
SWTC.....................................................2
9 31788GT DECAL,DANGER,BATTERY
SAFETY***..............................................1
10 52475GT DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................2
11 52865GT DECAL,ANNUAL INSP***.......................1
(ANSI only)
12 62947GT DECAL,COSMETIC,IC POWER 4 X 2.....1
13 62948GT DECAL,COSMETIC,IC POWER 4 X 4.....1
14 72086GT DECAL,LABEL,LIFTING EYE.................2
15 77399GT DECAL,TIRE SEALANT,1.5 X 1.5..........2
16 97548GT DECAL,ENGINE SPEC,DEUTZ 2011.....1
(Diesel models) (CE, AUS, CSA, Asia, &
S. America models)
17 97602GT Warning - Explosion Hazard...................1
18 114390GT DECAL,DANGER,ELECT HAZARD***....1
19 215526GT DECAL,LABEL,BELT,MSG425...............1
20 215527GT DECAL,FORD ENGINE SPEC
MSG425..................................................1
(Gasoline models)
21 218557GT DECAL,DANGER,TIPOVER,AIR
TIRES.....................................................2
(Z-45/25 and Z-45/25J)
22 218558GT DECAL,DANGER,TIPOVER,HF TIRES...2
(models with high floatation tires)
23 218561GT DECAL,WHEEL LOAD,Z45/25 RT..........2
(Z-45/25)
24 218562GT DECAL,WHEEL LOAD,Z45/25J RT........2
(Z-45/25J)
25 219484GT DECAL,DANGER,TIP,FOAM TIRES.......2
(Z-45/25J) (models with aircraft protection
or pipe cradle option)
26 822004GT DECAL, ENGINE SPEC, 404F-22..........1
(Perkins models) (USA models only)
27 822131GT DECAL, ENGINE SPEC, D2.9................1
(Deutz models) (USA models only)
28 823488GT DECAL,ENGINE SPEC,PERKINS..........1
(Perkins models) (CE, AUS, CSA, Asia, &
S. America models)

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 15


100 Decals April 2017

103.1 Decals with Words, Platform, ANSI & CSA

16 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 100 Decals

103.1 Decals with Words, Platform, ANSI & CSA

Item Part No. Description Qty.

1 Ref. Word Decal Kits


(refer to 101.1)
2 28174GT DECAL,POWER TO PLATFORM 230V...1
3 28176GT DECAL,LABEL,MANUAL NOT HERE.....1
4 28235GT DECAL,POWER TO PLATFORM 115V...1
5 28236GT DECAL,WARN,IMPROPER
OPERATION...........................................1
6 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................8
7 44981GT DECAL,LABEL,AIRLINE 110 PSI...........1
(option)
8 82243GT DECAL FAULT CODE.............................1
9 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
10 114390GT DECAL,DANGER,ELECT HAZARD***....1
11 114397GT DECAL,DANGER,TILT ALARM..............1
12 214933GT DECAL,PLATFORM CONTROL
PANEL.....................................................1
CE,AUS, CSA, Asia and S. America
(models with round hourmeter)
13 218549GT DECAL,DANGER,CAP,ANSI WORD......1
(ANSI models)
14 219160GT DECAL, INSTRUCTION, OPS................1
option
15 218551GT DECAL,DANGER,CAP,ANSI WORD
440..........................................................1
(ANSI models) (models with aircraft
protection or pipe cradle option)
16 218555GT DECAL,WARNING,RUNAWAY
MACHINE...............................................1
17 218559GT DECAL,DANGER/WARNING COMBO....1
18 823766GT LABEL, PBOX, Z45IC 404F....................1
USA models only (models with LCD
screen)
19 T112773GT TAPE, PROTECTIVE MASK...................2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 17


100 Decals April 2017

104.1 Decals with Words, Platform, Australia

18 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 100 Decals

104.1 Decals with Words, Platform, Australia

Item Part No. Description Qty.

-- Ref. Word Decal Kits


(refer to 101.1)
1 28174GT DECAL,POWER TO PLATFORM 230V...1
2 28176GT DECAL,LABEL,MANUAL NOT HERE.....1
3 28235GT DECAL,POWER TO PLATFORM 115V...1
4 28236GT DECAL,WARN,IMPROPER
OPERATION...........................................1
5 33550GT TAPE,WARNING,BLK/YEL, 50'***
(sold by the roll. 648" per roll) (Required to
be iInstalled at base of platform toeboard
for Australian market)
6 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................8
7 44981GT DECAL,LABEL,AIRLINE 110 PSI...........1
(option)
8 82243GT DECAL FAULT CODE.............................1
9 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
10 114390GT DECAL,DANGER,ELECT HAZARD***....1
11 114397GT DECAL,DANGER,TILT ALARM..............1
12 214933GT DECAL,PLATFORM CONTROL
PANEL.....................................................1
models with round hourmeter
13 218550GT DECAL,DANGER,CAP,AUS WORD.......1
(AUS only)
14 218555GT DECAL,WARNING,RUNAWAY
MACHINE...............................................1
15 218559GT DECAL,DANGER/WARNING COMBO....1
16 219160GT DECAL, INSTRUCTION, OPS................1
option
17 219487GT DECAL,PLATFORM OVERLOAD...........1
(AUS only)
18 T112773GT TAPE, PROTECTIVE MASK...................2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 19


100 Decals April 2017

105.1 Decals with Symbols, Hydraulic Tank Side, ANSI and CE

20 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 100 Decals

105.1 Decals with Symbols, Hydraulic Tank Side, ANSI and CE

Item Part No. Description Qty. Item Part No. Description Qty.

A 160764GT DECAL KIT,Z45 COMP,SYM,ANSI 25 219951GT DECAL,TIRE PRESSURE,HIGH


Complete Decal Kit, ANSI (from SN FLOAT.....................................................2
A-47001) (high floatation tires)
B 160766GT DECAL KIT,Z45 PLAT,SYM,ANSI 26 219952GT DECAL,EMERGENCY LOWERING.......1
Platform Decal Kit, ANSI
C 160768GT DECAL KIT,Z45 COMP,SYM,CE
Complete Decal Kit, CE (from SN A-47001)
(from B-1201)
D 160770GT DECAL KIT,Z45 PLAT,SYM,CE
Platform Decal Kit, CE
1 27204GT DECAL,ARROW BLUE...........................1
2 27206GT DECAL,TRIANGLE,BLUE.......................1
3 27207GT DECAL,TRIANGLE,YELLOW.................1
4 28158GT DECAL,LABEL,UNLEADED GAS
ONLY.......................................................1
(Gas models)
5 28159GT DECAL,DIESEL......................................1
(Diesel models)
6 28160GT DECAL,LABEL,LIQUID PROPANE.........1
7 28174GT DECAL,POWER TO PLATFORM 230V...1
8 28235GT DECAL,POWER TO PLATFORM 115V...1
9 44981GT DECAL,LABEL,AIRLINE 110 PSI...........1
(option)
10 52475GT DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................2
11 52969GT DECAL,COSMETIC,GENIE
BOOM,HORZ..........................................1
12 62926GT DECAL,COSMETIC,GENIE Z-45/25J.....1
(Z-45/25J)
13 62927GT DECAL,COSMETIC,GENIE Z-45/25......1
(Z-45/25)
14 72086GT DECAL,LABEL,LIFTING EYE.................2
15 82487GT DECAL,SYMBOL-READ THE
MANUAL.................................................1
16 114249GT DECAL,LABEL,TIPOVER,TIRES,SYMB.2
17 114251GT DECAL,LABEL,NO SMOKING,SYMB.....1
18 114252GT DECAL,LABEL,TIP OVER LMT
SWTCH...................................................2
19 133067GT DECAL,DANGER,ELEC.HAZ.STAY
CLR.........................................................1
20 214932GT DECAL,GROUND CONTROL PANEL.....1
21 218561GT DECAL,WHEEL LOAD,Z45/25 RT..........2
(Z-45/25)
22 218562GT DECAL,WHEEL LOAD,Z45/25J RT........2
(Z-45/25J)
23 219488GT DECAL,TRANSPORT/LIFT DIAGRAM....1
24 219950GT DECAL,TIRE PRESSURE,RT................2
(air filled tires)

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 21


100 Decals April 2017

106.1 Decals with Symbols, Engine Side, ANSI and CE

22 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 100 Decals

106.1 Decals with Symbols, Engine Side, ANSI and CE

Item Part No. Description Qty.

-- Ref. Symbol Decal Kits


(refer to 105.1)
1 27205GT DECAL,ARROW YELLOW LRG 9".........1
2 27206GT DECAL,TRIANGLE,BLUE.......................1
3 27207GT DECAL,TRIANGLE,YELLOW.................1
4 28160GT DECAL,LABEL,LIQUID PROPANE.........1
5 52475GT DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................2
6 62947GT DECAL,COSMETIC,IC POWER 4 X 2.....1
7 62948GT DECAL,COSMETIC,IC POWER 4 X 4.....1
8 72086GT DECAL,LABEL,LIFTING EYE.................2
9 82240GT DECAL,LABEL,105 DB...........................1
(CE only)
10 82473GT DECAL,SYMBOL-COMP ACCESS........1
11 114249GT DECAL,LABEL,TIPOVER,TIRES,SYMB.2
12 114252GT DECAL,LABEL,TIP OVER LMT
SWTCH...................................................1
13 133067GT DECAL,DANGER,ELEC.HAZ.STAY
CLR.........................................................1
14 215526GT DECAL,LABEL,BELT,MSG425...............1
15 218561GT DECAL,WHEEL LOAD,Z45/25 RT..........2
(Z-45/25)
16 218562GT DECAL,WHEEL LOAD,Z45/25J RT........2
(Z-45/25J)
17 219488GT DECAL,TRANSPORT/LIFT DIAGRAM....1
18 219950GT DECAL,TIRE PRESSURE,RT................2
(air filled tires)
19 219951GT DECAL,TIRE PRESSURE,HIGH
FLOAT.....................................................2
(high floatation tires)

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 23


100 Decals April 2017

107.1 Decals with Symbols, Platform, ANSI

24 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 100 Decals

107.1 Decals with Symbols, Platform, ANSI

Item Part No. Description Qty.

-- Ref. Symbol Decal Kits


(refer to 105.1)
1 28174GT DECAL,POWER TO PLATFORM 230V...1
2 28235GT DECAL,POWER TO PLATFORM 115V...1
3 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................8
4 44981GT DECAL,LABEL,AIRLINE 110 PSI...........1
(option)
5 82487GT DECAL,SYMBOL-READ THE
MANUAL.................................................1
6 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
7 114248GT DECAL,LABEL,TIPOVER,TILT AL SY.....1
8 133067GT DECAL,DANGER,ELEC.HAZ.STAY
CLR.........................................................1
9 214933GT DECAL,PLATFORM CONTROL
PANEL.....................................................1
models with round hourmeter
10 219160GT DECAL, INSTRUCTION, OPS................1
option
11 219953GT DECAL,TIP-OVER HAZARD,ANSI.........1
12 219955GT DECAL,TIP-OVER HAZARD,440 LBS.....1
13 219957GT DECAL,RUNAWAY HAZARD..................1
14 219958GT DECAL,TIP-OVER,CRUSH.....................1
15 T112773GT TAPE, PROTECTIVE MASK...................2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 25


100 Decals April 2017

108.1 Decals with Symbols, Platform, CE

26 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 100 Decals

108.1 Decals with Symbols, Platform, CE

Item Part No. Description Qty.

-- Ref. Symbol Decal Kits


(refer to 105.1)
1 28174GT DECAL,POWER TO PLATFORM 230V...1
2 28235GT DECAL,POWER TO PLATFORM 115V...1
3 33550GT TAPE,WARNING,BLK/YEL, 50'***
(sold by the roll. 648" per roll) (Required to
be iInstalled at base of platform toeboard
for CE market)
4 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................8
5 44981GT DECAL,LABEL,AIRLINE 110 PSI...........1
(option)
6 82487GT DECAL,SYMBOL-READ THE
MANUAL.................................................1
7 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
8 114248GT DECAL,LABEL,TIPOVER,TILT AL SY.....1
9 133067GT DECAL,DANGER,ELEC.HAZ.STAY
CLR.........................................................1
10 161162GT DECAL,TIP-OVER HAZARD,CE.............1
(CE models with aircraft protection option)
11 214933GT DECAL,PLATFORM CONTROL
PANEL.....................................................1
models with round hourmeter
12 219160GT DECAL, INSTRUCTION, OPS................1
option
13 219954GT DECAL,TIP-OVER HAZARD,CE.............1
(CE only)
14 219956GT DECAL,PLATFORM OVERLOAD...........1
15 219957GT DECAL,RUNAWAY HAZARD..................1
16 219958GT DECAL,TIP-OVER,CRUSH.....................1
17 T112773GT TAPE, PROTECTIVE MASK...................2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 27


200 Chassis Components April 2017

201.1 Steer-end Wheels and Hubs, 4WD Models

28 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 200 Chassis Components

201.1 Steer-end Wheels and Hubs, 4WD Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 824060GT SCREW,HHC,1/4-20X1,8,ZAG.............12 -- 139915GT TIRE,315/55D20-12 PLY


for 237912 and 237913
2 824109GT WASHER,LOCK,1/4,ZAG.....................12
-- 139916GT WHEEL,20 X 11,9 HOLE X 9.5 BC
3 1256857GT SCREW,HHF,3/8-16X.625,8,ZAG...........4
for 237912 and 237913
4 1273207GT SCREW,HHC,7/16-14X1.5,ZAG.............4
17D 237914GT TIRE/WHEEL ASSY,RT FOAM,LH.........2
5 1272129GT WASHER,LOCK,7/16,ZAG.....................4 RT, Foam-filled, left
6 1257078GT WASHER, .469 X .768 HRD, ZAG..........4 -- 237915GT TIRE/WHEEL ASSY,RT FOAM RH.........2
7 825796GT SNAP RING,EXTERNAL,1.50,ZAG........4 RT, Foam-filled, right

8 1251565GT WASHER,SHIM,1.56X2.5X.061,ZAG.....4 17E 217190GT TIRE/WHL ASSY,RT AIR,NON-MRK L....2


RT, Air-filled, Non-marking, left
9 119619GT BEARING,1.5IDX1.75ODX1.5L,PTFE.....2
-- 217191GT TIRE/WHL ASSY,RT AIR,NON-MRK R...2
10 146264GT BEARING, 1.5IDX1.75ODX2.00L...........2 RT, Air-filled, Non-marking, right
11 45074GT WASHER,THRUST,1.5 X 3.5 X .187.......2 17F 217192GT TIRE/WHL ASSY,RT FOAM,NON-MK
12 106117GT O-RING,2-010,VITON.............................1 L..............................................................2
RT, Foam-filled, Non-marking, left
13 824104GT SCREW,SHC,5/8-11X1.75,A574,ZAG...12
-- 217193GT TIRE/WHL ASSY,RT FOAM,NON-MK R
14 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.....12
RT, Foam-filled, Non-marking, right
15 237569GT WELDMENT, PIN, 1.5INX3.6IN LG........2
17G 217196GT TIRE/WHL ASSY,RT AIR, W/S LH..........2
16 231613GT WH DRV, W/BRAKE 57:1.......................2 RT, Air-filled with sealant, left
-- 139966GT ROD,DISCONNECT,OMNI*** -- 217197GT TIRE/WHL ASSY,RT AIR,W/S RH..........2
for 139330 RT, Air-filled with sealant, right
-- 139967GT CAP,DISENGAGE,OMNI*** 17H 217194GT TIRE/WHL ASSY,RT AIR,NM W/S LH.....2
for 139330 "RT, Air-filled with sealant, Non-marking,
-- 139968GT O-RING,END COVER,OMNI*** left"
for 139330 -- 217195GT TIRE/WHL ASSY,RT AIR,NM W/S RH....2
-- 139969GT LINING KIT,BRAKE,OMNI*** "RT, Air-filled with sealant, Non-marking,
for 139330 right"

-- 139970GT SEAL KIT,BRAKE,OMNI*** 17J 217198GT TIRE/WHL ASSY,RT REPNEU FOAM


for 139330 L..............................................................2
RT, REPNEU Foam-filled, left
-- 139971GT BEARING KIT,OMNI***
for 139330 -- 217199GT TIRE/WHL ASSY,RT REPNEU FOAM
R .............................................................2
-- 139972GT SEAL KIT,GEARBOX,OMNI*** RT, REPNEU Foam-filled, right
for 139330
17K 1260394GT TIRE/WHL
-- 147033GT O-RING,PIPE PLUG KIT,OMNI*** ASSY,RT,REP-FOAM,NM,L....................2
for 139330 "RT, REPNEU Foam-filled, Non-marking,
-- 147034GT PIPE PLUG KIT,OMNI*** left"
for 139330 -- 1260395GT TIRE/WHL
-- 230849GT WHEEL STUD,5/8-18X67MM ASSY,RT,REP-FOAM,NM,R....................2
for 139330 "RT, REPNEU Foam-filled, Non-marking,
right"
17A 110725GT TIRE/WHEEL ASSY,HF W/SEALANT.....4
Turf with sealant 18A 233482GT MACHINING, YOKE, RH.........................1
right
17B 73923GT TIRE & WHEEL ASSY.,FLOTATION.......1
High Float 18B 233481GT MACHINING, YOKE, LH.........................1
left
-- 73924GT WHEEL, 19.5X14.00
for 73923 19 102158GT O-RING,.103 X 4.737,VITON, 75D.........2
-- 73925GT TIRE,33/16LL500,10PLY LITEFOOT 20 101586GT MOTOR,PISTON,LC25,6.5 DEG,13T.....2
for 73923 -- 106098GT SEAL KIT,MOTOR,LC/KC***
17C 237912GT TIRE/WHEEL ASSY,RT AIR,LEFT.........2 21 237568GT WELDMENT, PIN, 1.5INX3.2IN LG........1
RT, Air-filled, left
17C 237913GT TIRE/WHEEL ASSY,RT AIR,RIGHT.......2
RT, Air-filled, right

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 29


200 Chassis Components April 2017

202.1 Steer-end Wheels and Hubs, 2WD Models

30 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 200 Chassis Components

202.1 Steer-end Wheels and Hubs, 2WD Models

Item Part No. Description Qty.

1 50770GT COVER,DR CHASSIS


FRONT,NON-OSC..................................1
2 824060GT SCREW,HHC,1/4-20X1,8,ZAG.............16
3 824113GT WASHER,FLAT,1/4,USS,ZAG.................4
4 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................4
5 Ref.WHEEL & TIRE ASSY
(refer to 201.1)
6 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....18
7 54959GT CAP,DUST (54840 HUB ASSY)..............2
8 45114GT PIN,COTTER,.219 X 1.75.......................2
9 45113GT NUT,SPINDLE,1-14................................2
10 45112GT WASHER,SPINDLE................................2
11 54962GT BEARING,OUTER,9 BOLT HUB***........2
12 54840GT HUB ASSEMBLY,9 BOLT***....................2
(includes items 7, 11, 13, 14)
-- 45837GT BRAKE TRACK
-- 54960GT SEAL-GREASE,9-BOLT HUB 54840
13 54961GT BEARING,INNER,9 BOLT HUB***..........2
14 54960GT SEAL-GREASE,9-BOLT HUB 54840......2
15 825796GT SNAP RING,EXTERNAL,1.50,ZAG........4
16 1251565GT WASHER,SHIM,1.56X2.5X.061,ZAG.....4
17 119619GT BEARING,1.5IDX1.75ODX1.5L,PTFE.....4
18A 232090GT WELDMENT, YOKE................................1
(right side, shown, does not inclued
bearings)
18B 235648GT WELDMENT,YOKE.................................1
(left side, does not include bearing)
19 237610GT PLATE, YOKE PIN..................................4
20 824109GT WASHER,LOCK,1/4,ZAG.....................12
21 237566GT PIN,1.5INx4.2IN LG., 1 GROOVE...........4
22 1256857GT SCREW,HHF,3/8-16X.625,8,ZAG...........4

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 31


200 Chassis Components April 2017

203.1 Steer Axle Linkage - Oscillate Models

32 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 200 Chassis Components

203.1 Steer Axle Linkage - Oscillate Models

Item Part No. Description Qty.

1 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............4
2 824113GT WASHER,FLAT,1/4,USS,ZAG.................4
3 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................4
4 217526GT COVER, DRIVE CHASSIS, FRONT.......1
5 119619GT BEARING,1.5IDX1.75ODX1.5L,PTFE.....2
6 54542GT PIN,1.50DIAX20.00LG,CHAMFER.........1
7 1256693GT SCREW,HHF,3/8-16X2.25,8,ZAG...........1
8 825019GT ROD END,.375X3.69,ZAG......................3
9 50742GT PIN,1.25DIAX3.75LG,1HOLE.................2
10 824090GT SCREW,HHF,3/8-16X1,8,ZAG................4
11 1255452GT ROD END,.375 X 2.25,ZAG....................2
12 54567GT CYLINDER,OSCILLATE,Z45***..............2
-- 65791GT SEAL KIT,CYL,Z45 (54567)
for 54567
-- 77409GT VALVE,COUNTERBALANCE,1000 ATM
13 1262635GT BUSHING,POLYGON,BM2024-12..........4
14 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
15 824127GT PIN,CLEVIS,1.0X2.41,SAE,ZAG............6
16 25817GT BEARING,1.00IDX1.25ODX1.00L..........6
17 824129GT RUE RING,1.0,ZAG................................6
18 36198GT PIN,1.25DIAX8.12LG,1HOLE.................2
19 89065GT CYLINDER,STEER***.............................2
-- 89066GT SEAL KIT,STEER CYL (89065)
for 89065
20 237703GT TIE ROD WELDMENT, Z45/51...............1
21 215333GT FORMING, FRONT AXLE BRK..............1
22 78736GT CLAMP,2 HOSE,PLASTIC,5/8................4
23 824083GT SCREW,HHF,1/4-20X2.5,8,ZAG.............2
24 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
25 232081GT WELDMENT, FRONT AXLE, Z45...........2
26 824093GT SCREW,HHF,3/8-16X1.75,8,ZAG...........2
27 107578GT GROUND STRAP,24"LONG...................1
models with non-marking tires

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 33


200 Chassis Components April 2017

204.1 Non-steer End Wheels and Hubs

34 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 200 Chassis Components

204.1 Non-steer End Wheels and Hubs

Item Part No. Description Qty.

1 216057GT COVER, REAR AXLE, METRIC Z45......2


2 824061GT SCREW,HHC,1/4-20X1.25,8,ZAG..........4
3 824113GT WASHER,FLAT,1/4,USS,ZAG...............12
4 1273207GT SCREW,HHC,7/16-14X1.5,ZAG.............4
5 1272129GT WASHER,LOCK,7/16,ZAG.....................4
6 1257078GT WASHER, .469 X .768 HRD, ZAG..........4
7 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............4
8 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................1
replaced 73871
9 120269GT FORMING,BELLY PAN...........................1
10 824024GT NUT,TL,1/4-20,C,ZAG.............................4
11 139330GT WHEEL DRIVE W/ BRAKE,57:1***........2
-- 139966GT ROD,DISCONNECT,OMNI***
for 139330
-- 139967GT CAP,DISENGAGE,OMNI***
for 139330
-- 139968GT O-RING,END COVER,OMNI***
for 139330
-- 139969GT LINING KIT,BRAKE,OMNI***
for 139330
-- 139970GT SEAL KIT,BRAKE,OMNI***
for 139330
-- 139971GT BEARING KIT,OMNI***
for 139330
-- 139972GT SEAL KIT,GEARBOX,OMNI***
for 139330
-- 147033GT O-RING,PIPE PLUG KIT,OMNI***
for 139330
-- 147034GT PIPE PLUG KIT,OMNI***
for 139330
-- 230849GT WHEEL STUD,5/8-18X67MM
for 139330
12 Ref. WHEEL & TIRE ASSY,RR/LF,AIR
(refer to 201.1 or 202.1)
13 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....18
14 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.....12
15 1268368GT SCREW,SHC,5/8-11X1.62,A574,ZAG...12
16 102158GT O-RING,.103 X 4.737,VITON, 75D.........2
17 106117GT O-RING,2-010,VITON.............................2
18A 101586GT MOTOR,PISTON,LC25,6.5 DEG,13T.....2
4WD Models
-- 106098GT SEAL KIT,MOTOR,LC/KC***
18B 101587GT MOTOR,PISTON,LC30,10 DEG,13T......2
2WD Models
-- 32680GT SEAL KIT,SUNSTRAND

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 35


200 Chassis Components April 2017

205.1 Non-steer Axle

36 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 200 Chassis Components

205.1 Non-steer Axle

Item Part No. Description Qty.

1 235642GT COVER, DRIVE CHASSIS, REAR..........1


2 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............4
3 824113GT WASHER,FLAT,1/4,USS,ZAG.................4
4 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................4
5A 824094GT SCREW,HHF,3/8-16X2.75,8,ZAG...........6
4WD Models
5B 1256856GT SCREW,HHF,3/8-16X2.5,8,ZAG.............6
2WD Models
6 Ref. Traction Manifold
(refer to 701.1 or 702.1)
7 Ref. Oscillate Valve
(refer to 206.1)
8A 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........3
4WD Models
8B 1255469GT SCREW,HHF,1/2-13X1.25,8,ZAG...........3
2WD Models
9 232092GT WELDMENT, FORMED REAR AXLE.....1
10 216205GT BAR,AXLE ROTATION STOP.................2
11 119209GT SHIM,AXLE ROTATION STOP,22GA......2
as needed
12 119210GT SHIM,AXLE ROTATION STOP,12GA......2
as needed
13 119619GT BEARING,1.5IDX1.75ODX1.5L,PTFE.....2
14 54542GT PIN,1.50DIAX20.00LG,CHAMFER.........1
15 825019GT ROD END,.375X3.69,ZAG......................1
16 1256693GT SCREW,HHF,3/8-16X2.25,8,ZAG...........1
17 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................1
18 107843GT PIN,ROLL, 25X1.75................................2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 37


200 Chassis Components April 2017

206.1 Oscillate Valve

38 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 200 Chassis Components

206.1 Oscillate Valve

Item Part No. Description Qty.

1 238345GT FORMING, BRACKET, OSC VALVE.......1


2A 824094GT SCREW,HHF,3/8-16X2.75,8,ZAG...........2
2B 1256856GT SCREW,HHF,3/8-16X2.5,8,ZAG.............2
3 49768GT VLV,MAN,3 POS/4 WAY,CLOSE CTR*....1
-- 32681GT SEAL KIT,CONTROL VALVE
for 49768
4 1253485GT SCREW,HHF,1/4-20X2,8,ZAG................2
5 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
6 21130GT CLEVIS YOKE-1/4-28,PLTD W/PIN........1
7 824041GT NUT,1/4-28,8,ZAG...................................2
8 1257077GT ROD,THREADED,1/4-28X4,ZAG............1
9 81691GT ROD END,BALL JOINT 1/4-28...............1
10 1257076GT BOLT,SHS,1/4-28X4,ZAG.......................1
11 1253185GT WASHER,FLAT,#10,USS,ZAG................1
12 1257390GT WASHER,FLAT,#8,SAE,ZAG..................1
13 5365GT NUT,NYLOCK,10-24...............................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 39


300 Turntable Components April 2017

301.1 Turntable Rotator

40 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

301.1 Turntable Rotator

Item Part No. Description Qty.

1 1259857GT SCREW,FHS,3/8-16X1.75,F835,ZAG.....3
2 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................3
3 50519GT LOAD PAD,ENGINE TRAY SUPPORT....1
4 1256170GT SCREW,HHC,5/8-11X4,8,ZAG.............18
5 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.....36
6 88356-11103GT SWITCH,LIMIT,W/RLR ARM,NO/NC......1
-- 19491GT CONTACTOR,LIMIT SWITCH
-- 89756GT NECK/HEAD-LIMIT SWITCH (88356)
-- 97128GT ROLLER ARM,LIMIT SWITCH***
7 824090GT SCREW,HHF,3/8-16X1,8,ZAG................2
8 237790GT BRACKET,DRIVE SENSOR,ENABLE.....1
9 1264261GT NUT,SERRATED,10-32,ZAG...................2
10 824216GT SCREW,PHPM,10-32X1.5,ZAG..............2
11 101815GT BEARING,SWING CHASSIS..................1
12 1263142GT SCREW,HHC,5/8-11,4.5,8,ZAG............16
13 826171GT SCREW,HHF,1/2-13X1.75,ZAG..............2
14 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................2
15 824050GT SWING DRIVE ASSEMBLY
-- 48904GT ELBOW,90D,520220-4-4
not included, must order seperately
-- 824051GT SEAL KIT, SWING DRIVE
-- 824052GT VALVE BLOCK, SWING DRIVE
16 1263232GT SCREW,SHC,1/2-13X4.5,A574,ZAG......4
17 147067GT BRACKET,BATTERY MOUNT................1
18 824079GT SCREW,HHF,1/4-20X1,8,ZAG................1
19 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 41


300 Turntable Components April 2017

302.1 Fuel and Hydraulic Tank Installation

42 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

302.1 Fuel and Hydraulic Tank Installation

Item Part No. Description Qty. Item Part No. Description Qty.

1 219350GT FORMING, AUX. CABLE , HOSE BRK...1 -- 1264969GT MOTOR, 12VDC, I-TERMINAL
2 105214GT CABLE TIE MOUNT, WINGED...............4 -- 58490GT PUMP ASSY (77066)
3 1260940GT SCREW,HHC,3/8-16X3,8,ZAG...............2 -- 77071GT SOLENOID,77066
4 1255758GT WASHER,FLAT,3/8,USS,ZAG.................2 -- 77072GT CHECK VALVE KIT,77066
5 105092GT BOLT,CARRIAGE,3/8-16X1.25,GR5.......2 30 824086GT SCREW,HHF,5/16-18X1,8,ZAG
6 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....5 31 1255805GT NUT,SERRATED,5/16-18,8,ZAG
7 1270433GT FORMING, UPPER FUEL TANK BRK.....1 32 1256848GT SCREW,HHC,3/8-16X2.75,8,ZAG..........2
8 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG 33 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
9 824110GT WASHER,LOCK,3/8,ZAG 34 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
10 825358GT WASHER,FLAT,5/16,USS,ZAG
11 6175GT SCREW,HHC,3/8-16 X 1
12 Ref: Fuel Cap..........................................1
(refer to figure 303.1)
13 Ref: Fuel Tank.........................................1
(refer to figure 303.1)
14 1272705GT MOUNT, FUEL TANK..............................1
15 50974GT BUMPER,RUBBER,COVERS.................2
16 1255758GT WASHER,FLAT,3/8,USS,ZAG
17 824038GT NUT,TL JAM,3/8-16,A,ZAG
18 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........5
19 1272714GT FORMING, MOUNT, STIKER.................1
20 1270546GT STRIKER, LATCH...................................1
21 1272713GT MOUNT, HANDLE...................................1
22A 110345GT FILTER ASSY,INTANK............................1
includes item 19B
-- 147223GT SEAL,FILTER LID
-- 77353GT KIT,ELEMENT**
-- 77354GT FILTER LID,RFM165
-- 77365GT BREATHER CAP,RFM165
-- 88917GT FILTER,ELEMENT,BETA(10)=200
-- 94526GT GASKET,RETURN FILTER-77353
23 139960GT ASSEMBLY,HYDRAULIC TANK..............1
-- 101490GT STRAINER,16 SAE F/24 SAE M
-- 21141GT GAUGE-SIGHT,LHA-LGTB***
-- 48996GT VALVE,BALL,16 MSAE-16 FSAE***
-- 94612GT PLUG,MAGNETIC,SAE-6***
24 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................9
25 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............2
26 Ref. VALVE POPPET,2POS,2WAY,NC
(refer to 802.1)
27 1279584GT WELDMENT, REDUND VALVE
SUPPORT...............................................1
28 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............2
29 77066GT ASSEMBLY, AUX POWER UNIT,
12VD.......................................................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 43


300 Turntable Components April 2017

303.1 Diesel Fuel Tank

44 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

303.1 Diesel Fuel Tank

Item Part No. Description Qty.

A "Verify Engine Make and Model Before


Ordering Fuel Tank and Components"
B "Perkins 404D-22 and Deutz D2011L03
engines have one of two Fuel Tanks, verify
tank before ordering"
1 101726GT CAP,FUEL,DIESEL,1/8"VENT(GRN)......1
2 54325GT FITTING,BULKHEAD,1/4NPT,FUELTK....1
3 54324GT FITTING,BULKHEAD,3/8NPT,FUELTK
4 1273697GT ASSY, FUEL TANK, 17 GAL, STD,
PLASTIC
(162467GT no longer available), verify tank
before ordering
-- 1251757GT SCREW,PHPM,10-32X.50,ZAG..............5
-- 1271772GT CAP, TANK, FUEL SENSOR...................1
(models without fuel sense)
-- 1271773GT GASKET, TANK, FUEL SENSOR...........1
5A 824872GT FITTING,3/8NPT TO 3/16BARB,90
Deutz D2011L03i engine from SN
Z452513A-49076
5B 824874GT FITTING,3/8NPT TO 1/4BARB,90
"Perkins 404D-22 engine from SN
Z452513A-49076"
5C 27904GT HOSE END,BARBED,RIGID,90DEG6-6
"Perkins 404F-22 and Deutz D2.9L4
engines"
6A 54124GT HOSE END,BARB,3/8 MNPT X 5/16
"Perkins 404D-22 and Deutz D2011L03i
engines"
6B 824471GT FITTING,3/8 NPT TO 1/2 BARB
Deutz D2.9L4 engine
6C 27901GT HOSE END,BARBED,RIGID,-6-6
Perkins 404F-22
7 22348GT ELBOW,130339-6-6
8A 54204GT ELBOW,90DEG.1/4MPT-1/4 BARB
Deutz D2011L03i engine
8B 107889GT HOSE END,BARB,3/16 MNPT,90D
Perkins 404D-22 engine
9 54333GT TUBE,FUEL PICKUP,3/8NPTX1/4PT
10 54437GT HOSE END,BARB,1/4 MNPTX5/16,ST
11A 1274192GT ASSY, FUEL TANK, 17 GAL, LEGACY
PLASTIC.................................................1
(119798GT no longer available)(includes
items 2, 3 & 9), verify tank before ordering
11B 1273698GT ASSY, FUEL TANK, 17 GAL, FUEL
SENSE, PLASTIC
(models with fuel sensor option)
-- 1271770GT SENSOR, FUEL LEVEL, 30" DIESEL
(not shown) (models with fuel sense)

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 45


300 Turntable Components April 2017

303.2 Gasoline Fuel Tank, Pump, Filter and Hoses

46 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

303.2 Gasoline Fuel Tank, Pump, Filter and Hoses

Item Part No. Description Qty.

A 219848GT ASSY, GASOLINE FUEL TANK..............1


-- 94612GT PLUG,MAGNETIC,SAE-6***...................1
1 147012GT ASSEMBLY,FUEL TANK,17 GAL............1
-- 145094GT PLUG,SAE #6.........................................1
2 11818GT STRAINERBREATHER-FILTER-OIL-(H
3 147071GT FUEL PICKUP,3/8X1/4 NPT X 1675.......2
4 824090GT SCREW,HHF,3/8-16X1,8,ZAG
5 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG
6 50974GT BUMPER,RUBBER,COVERS.................1
7 111817-1925GT HOSE ASSY,SAE J2260/J2044..............1
8 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....2
9 119168GT FUEL PUMP,DSG-423 AND MSG-425....1
10 111817-5625GT HOSE ASSY,SAE J2260/J2044..............1
11 111817-6725GT HOSE ASSY,SAE J2260/J2044..............1
12 119170GT FUEL SENSOR ASSY............................1
13 111817-4825GT HOSE ASSY,SAE J2260/J2044..............1
14 111817-1025GT HOSE ASSY,SAE J2260/J2044..............1
15 119984GT FILTER,FUEL..........................................1
16 218523GT FORMING,FUEL FILTER MOUNT..........1
17 218790GT GROMMET, FUEL FILTER.....................1
18 128851GT GAUGE, FUEL TANK, GAS....................1
19 119918GT CAP,FUEL,GASOLINE 3.5PSI................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 47


300 Turntable Components April 2017

304.1 Function Manifold and Ground Control Box Installation

48 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

304.1 Function Manifold and Ground Control Box Installation

Item Part No. Description Qty.

1 235643GT COVER,CENTER SWING CHASSIS......1


2 6935GT LOCKNUT,ELEC,1/2"..............................1
3 43956GT WIRE CABLE,14/3 CON.TPE
JKT*.........................................756-inches
4 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG
check length
5 87684GT PUSH RETAINER, 3/8" SCREW
6 34619GT BUMPER,RUBBER***.............................1
7 218466GT SCREW,SHS,1/4-20 X .5 ZINC
8 1255758GT WASHER,FLAT,3/8,USS,ZAG
9 218449GT WASHER,SHOULDER,NYLON
10 147011GT BRACKET,CONTROL BOX
MOUNTING............................................1
11 Ref. Ground Control Box.........................1
(refer to 305.1, 306.1, 307.1, or 308.1)
12 147017GT BULKHEAD,TANK SIDE.........................1
13 Ref. Function Manifold............................1
(refer to 703.1)
14 121763GT SCREW,HHF,3/8-16X.75........................4
15 824029GT NUT,TL FLG,3/8-16,G,ZAG
16 1256848GT SCREW,HHC,3/8-16X2.75,8,ZAG
17 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG
18 81834GT WELDMENT,TRANSPORT LOCK..........1
19 119403GT CONN,PLUG 120 AC/15A DOMESTIC...1
-- 119404GT CONN,RECEP 120AC/15A DOMESTIC
-- 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK
(replaced 12153)
-- 25388GT PLUG,FUSED,250V,13AMP,U.K.**
-- 65737GT FUSE,13 AMP,220V PLUG***
-- 6666GT PLUG,ELECTRICAL,220/50,NOVON
20 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
21 50570GT WEAR PAD,PRIMARY BOOM,NON
JIB...........................................................1
22 824067GT SCREW,HHC,3/8-16X1,8,ZAG
23 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 49


300 Turntable Components April 2017

305.1 Ground Control Box, Models with Hour Meter, View 1

50 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

305.1 Ground Control Box, Models with Hour Meter, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A 218451GT ASSEMBLY,GBOX,Z45 DIESEL.............1 13 128200GT SWITCH TOGGLE ASSY SPDT 3P


(complete) MOM.......................................................1
"Engine start switch; includes boot and
B 218452GT ASSEMBLY,GBOX,Z45 GAS
hardware (refer to item 10 for lower-level
(complete)
components)"
C 218090GT GASKET, GROUND CONTROL BOX.....1
14 128200GT SWITCH TOGGLE ASSY SPDT 3P
1 218759GT GROUND CONTROL BOX.....................1 MOM.......................................................1
include item 3 "Secondary boom up/down; includes boot
2 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4 and hardware (refer to item 10 for
lower-level components)"
3 T107520GT NUTSERT,LP KNURLED,1/4-20X.165
15 128200GT SWITCH TOGGLE ASSY SPDT 3P
4 147090GT CIRCUIT BREAKER, 15A.......................2 MOM.......................................................1
5 19506GT HOUR METER,10-80 VOLTS***.............1 "Primary boom Ext/Ret; includes boot and
hardware (refer to item 10 for lower-level
6A 96008-SGT KEYSWITCH,3 POS. W/KEYS***...........1
components)"
-- 83093GT KEY SINGLE***
16 128200GT SWITCH TOGGLE ASSY SPDT 3P
-- 94506GT BASE,W/3 NC CONTACTS MOM.......................................................1
6B 83131GT KEYSWITCH,3 POS "Turntable rotate; includes boot and
W/KEYS,LOCKING.................................1 hardware (refer to item 10 for lower-level
components)"
-- 83093GT KEY SINGLE***
17 128200GT SWITCH TOGGLE ASSY SPDT 3P
-- 85239GT NUT,RETAINER (96008) MOM.......................................................1
7 139804GT LID,GROUND CONTROL BOX...............1 "Jib boom up/down; includes boot and
"Decal not included, refer to section one" hardware (refer to item 10 for lower-level
components)"
8 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1 18 128201GT SWITCH TOGGLE ASSY DPDT 2P
MOM.......................................................1
-- 66818GT CONTACT,NC Emergency lowering; includes boot and
-- 73805GT BASE,W/2 NC CONTACTS*** hardware (refer to item 11 for lower-level
(includes 2 N.C. contacts) components)
9A 128204GT SWITCH TOGGLE ASSY SPDT 2P 19 128202GT SWITCH TOGGLE ASSY DPDT 3P
MNT........................................................1 MOM.......................................................1
"Fuel Select (Gas/LPG); includes boot and Platform rotate; includes boot and hardware
hardware" (refer to item 11 for lower-level
components)
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
20 128200GT SWITCH TOGGLE ASSY SPDT 3P
-- 128584-SGT SWITCH TOGGLE SPDT 2P MNT SHDR
MOM.......................................................1
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* "Platform level; includes boot and hardware
-- 229567GT PLUG, SANTOPRENE .5 BLACK DOME (refer to item 10 for lower-level
(for Diesel models only) components)"

10 128204GT SWITCH TOGGLE ASSY SPDT 2P 21A 128201GT SWITCH TOGGLE ASSY DPDT 2P
MNT........................................................1 MOM.......................................................1
"Engine idle (rpm) select switch; includes "(for Gas/LPG models only) (refer to item
boot and hardware (refer to item 10 for 10 for lower-level components)"
lower-level components)" 21B 229567GT PLUG, SANTOPRENE .5 BLACK DOME
11 128200GT SWITCH TOGGLE ASSY SPDT 3P (for Diesel models only)
MOM.......................................................1 22 87755GT CONN,RECEP 8 WAY 14-18GA,FL........1
Primary boom up/down; includes boot and
23 49820GT SCREW,PHILLIPS,PHM,6-32 X .5..........4
hardware (refer to item 11 for lower-level
components) 24 12344GT NUT,NYLOCK,6-32.................................4
12 128200GT SWITCH TOGGLE ASSY SPDT 3P 25 45385GT PLUG,NYLON 1.12 BLACK DOMED......2
MOM.......................................................1 26 39540GT ALARM,STEADY TONE***.....................1
"Glow plug switch (Diesel); includes boot
and hardware (refer to item 10 for 27 66813GT BUTTON,PUSH,BLACK W/SEAL***.......1
lower-level components)" -- 66814GT BASE,WITH 2 N.O. CONTACTS***
(includes 2 N.C. contacts)

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 51


300 Turntable Components April 2017

305.1 Ground Control Box, Models with Hour Meter, View 1


(continued)

Item Part No. Description Qty.

-- 66816GT CONTACT,N.O.
28 81900GT PLUG,NYLON 2.093 BLACK DOMED.....3
29 45384GT PLUG,NYLON .50 BLACK DOMED........1
30A 218165GT LIGHT,INDICATOR,RED 12V H-BRI.......1
"(for Diesel models only), original
component no longer available"
30B 218167GT LIGHT,INDICATOR,AMBER 12V
ENGINE..................................................1
(for Gas/LPG models only)

52 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

305.1 Ground Control Box, Models with Hour Meter, View 1


(continued)

This Page Intentionally Left Blank

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 53


300 Turntable Components April 2017

306.1 Ground Control Box, Models with Hour Meter, View 2

54 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

306.1 Ground Control Box, Models with Hour Meter, View 2

Item Part No. Description Qty.

1 101010GT RESISTOR,20 OHMS,25W,ADJ***.........1


2 42646GT GROMMET,RUBBER .25 X .50"OD........2
3 128829GT CIRCUIT BRKR 15A TYPE 2 METAL.....2
self resetting (RPM solenoid)
4 56055GT SCREW,PHILLIPS TRUSSHEAD
5 56053GT LATCH,FLEXIBLE DRAW.......................1
6 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........1
7 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
8 128935GT CIRCUIT BKR 10A TYPE 2 METAL........1
"self resetting (for oil cooler & light package
options)"
9 824214GT SCREW,PHPM,6-32X.5,ZAG
10 824032GT NUT,TL FLG,10-32,F,ZAG
11 34053GT ASSY,RELAY SOCKET, AUTO...............4
-- RELAY SOCKET,AUTO***
component of 34053
12 T106699GT BRACKET,RELAY MOUNT
W/INSERTS............................................1
13 34052GT RELAY,SPDT,12V(AUTO) PLUG IN**.....4
-- RELAY SOCKET,AUTO,RETAINER***
-- 34053GT ASSY,RELAY SOCKET, AUTO
-- 34054GT TERM,RELAY N-INSULATED 10-12 G
-- 34055GT TERM RELAY,N-INSULATE 14-16 GA
-- 58319GT RELAY SOCKET,AUTO,RETAINER***
component of 34053
14 217812GT ASSY,TERMINAL RAIL,Z45IC................1
-- 216791GT TERMINAL BLOCK,WIELAND
-- 216793GT TERMINAL BLOCK END PLATE
-- 56994GT DIN RAIL,11.25"
-- 74913GT END STOP, DIN RAIL,SCREW CLAMP
-- 74917GT JUMPER COMB, 2-WAY,WIELAND
15 6146GT WASHER,FLAT,MS,#10,Y
16 56057GT MODULE,IGNITION/START,12/24V
17 89575GT RESISTOR,7.5 OHM,25 WATT,1PCNT...1
-- 49820GT SCREW,PHILLIPS,PHM,6-32 X .5
18 1256171GT SCREW,HHC,1/4-20X3,8,ZAG...............1
19 825358GT WASHER,FLAT,5/16,USS,ZAG...............1
20 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................1
21 1263233GT BOLT,SHS,5/16X.25X1/4-20,ZAG...........2
22 218449GT WASHER,SHOULDER,NYLON..............2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 55


300 Turntable Components April 2017

307.1 Ground Control Box, Models with LCD Readout Screen, View 1

56 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

307.1 Ground Control Box, Models with LCD Readout Screen, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A 825522GT ASSY, GBOX, Z-45 DEUTZ, T4..............1 -- 219718GT BRACKET,DP200 PANEL MOUNT.........1
complete 13B 1251985GT ASSY,DISPLAY,DP200 PERKINS T4......1
B 825523GT ASSY, GBOX, Z-45 PERKINS, T4..........1 models with Perkings 404F engine
complete -- 1252684GT SCREW,DP200 M3X10 4PACK..............1
1 218759GT GROUND CONTROL BOX.....................1 -- 1252685GT GASKET,DP200 BLACK PANEL SEAL....1
include item 3
-- 219718GT BRACKET,DP200 PANEL MOUNT.........1
2 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4
14 128200GT SWITCH TOGGLE ASSY SPDT 3P
3 T107520GT NUTSERT,LP KNURLED,1/4-20X.165
MOM.......................................................1
4A 66813GT BUTTON,PUSH,BLACK W/SEAL***.......1 Turntable rotate; includes boot and
hardware (refer to item 7 for lower-level
4B T107725GT BASE, W/2 NO CONTACTS...................1
components)
5 128200GT SWITCH TOGGLE ASSY SPDT 3P
15 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
MOM.......................................................1
Jib boom up/down; includes boot and
hardware Engine start switch; includes boot and
hardware (refer to item 7 for lower-level
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 components)
-- 128584-SGT SWITCH TOGGLE SPDT 2P MNT SHDR 16 229567GT PLUG, SANTOPRENE .5 BLACK
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* DOME.....................................................5
6 128200GT SWITCH TOGGLE ASSY SPDT 3P 17 128204GT SWITCH TOGGLE ASSY SPDT 2P
MOM.......................................................1 MNT........................................................1
Primary boom Ext/Ret; includes boot and "Engine idle (rpm) select switch; includes
hardware (refer to item 7 for lower-level boot and hardware (refer to item 7 for
components) lower-level components)"

7 128200GT SWITCH TOGGLE ASSY SPDT 3P 18 128201GT SWITCH TOGGLE ASSY DPDT 2P
MOM.......................................................1 MOM.......................................................1
Primary boom up/down; includes boot and "Emergency lowering; includes boot and
hardware (refer to item 7 for lower-level hardware (refer to item 10 for lower-level
components) components)"
8A 96008-SGT KEYSWITCH,3 POS. W/KEYS***...........1 19 87755GT CONN,RECEP 8 WAY 14-18GA,FL........1
-- 83093GT KEY SINGLE*** 20 49820GT SCREW,PHILLIPS,PHM,6-32 X .5..........4
-- 94506GT BASE,W/3 NC CONTACTS 21 12344GT NUT,NYLOCK,6-32.................................4
8B 83131GT KEYSWITCH,3 POS 22 45385GT PLUG,NYLON 1.12 BLACK DOMED......2
W/KEYS,LOCKING.................................1 23 18963GT ALARM,INTERMITTENT TONE 6-30V*..1
-- 83093GT KEY SINGLE*** replaced 39540

-- 85239GT NUT,RETAINER (96008) 24 128202GT SWITCH TOGGLE ASSY DPDT 3P


MOM.......................................................1
9 160511GT WDMT - LID, GROUND BOX..................1 "Platform rotate; includes boot and
10A 66812GT BUTTON,PUSH,RED MUSHROOM hardware (refer to item 7 for lower-level
HEAD......................................................1 components)"
10B 73805GT BASE,W/2 NC CONTACTS*** 25 128200GT SWITCH TOGGLE ASSY SPDT 3P
includes 2 N.C. contacts MOM.......................................................1
Platform level; includes boot and hardware
-- 66818GT CONTACT,NC.........................................2
(refer to item 7 for lower-level components)
11 147090GT CIRCUIT BREAKER, 15A.......................2
26 81900GT PLUG,NYLON 2.093 BLACK DOMED.....3
12 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
Secondary boom up/down; includes boot
and hardware (refer to item 7 for lower-level
components)
13A 1251984GT ASSY,DISPLAY,DP200 DEUTZ T4.........1
models with Deutz D2.9L4 engine
-- 1252684GT SCREW,DP200 M3X10 4PACK..............1
-- 1252685GT GASKET,DP200 BLACK PANEL SEAL....1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 57


300 Turntable Components April 2017

308.1 Ground Control Box, Models with LCD Readout Screen, View 2

58 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

308.1 Ground Control Box, Models with LCD Readout Screen, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

A 218090GT GASKET, GROUND CONTROL BOX 21 218449GT WASHER,SHOULDER,NYLON


1 56055GT SCREW,PHILLIPS TRUSSHEAD
2 56053GT LATCH,FLEXIBLE DRAW.......................1
3 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........1
4 824059GT SCREW,HHC,1/4-20X.75,8,ZAG
5 121846GT RELAY,TIME DELAY,2 SEC,10A.............2
"(Option) mounting hardware not included"
-- 49817GT SCREW,PHILLIPS,PHM,10-32 X1.25
not shown
-- 6178GT NUT,NYLOCK,10-32
not shown
6 128935GT CIRCUIT BKR 10A TYPE 2 METAL
mounting hardware not included
-- 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL
not shown
-- 6178GT NUT,NYLOCK,10-32
not shown
7 824214GT SCREW,PHPM,6-32X.5,ZAG
8 824032GT NUT,TL FLG,10-32,F,ZAG
9 T106699GT BRACKET,RELAY MOUNT
W/INSERTS............................................1
10 34053GT ASSY,RELAY SOCKET, AUTO...............4
-- RELAY SOCKET,AUTO,RETAINER***.....4
component of 34053
11 34052GT RELAY,SPDT,12V(AUTO) PLUG IN**
quantity may vary
-- 34053GT ASSY,RELAY SOCKET, AUTO
-- 34054GT TERM,RELAY N-INSULATED 10-12 G
-- 34055GT TERM RELAY,N-INSULATE 14-16 GA
-- 58319GT RELAY SOCKET,AUTO,RETAINER***
component of 34053
12 822708GT ASSY, TERMINAL RAIL, TIER IV...........1
-- 216791GT TERMINAL BLOCK,WIELAND
-- 216793GT TERMINAL BLOCK END PLATE
-- 56994GT DIN RAIL,11.25"
-- 74913GT END STOP, DIN RAIL,SCREW CLAMP
-- 74917GT JUMPER COMB, 2-WAY,WIELAND
13 6146GT WASHER,FLAT,MS,#10,Y
14 101010GT RESISTOR,20 OHMS,25W,ADJ***.........1
15 42646GT GROMMET,RUBBER .25 X .50"OD........2
16 1256171GT SCREW,HHC,1/4-20X3,8,ZAG...............1
17 825358GT WASHER,FLAT,5/16,USS,ZAG...............1
18 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................1
19 89575GT RESISTOR,7.5 OHM,25 WATT,1PCNT...1
-- 6272GT RIVET,STL,STL,P,.125 X .25
20 88315GT SCREW,SHS,1/4-20 X .25 ZINC

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 59


300 Turntable Components April 2017

309.1 Turntable Cover, Engine Side

60 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

309.1 Turntable Cover, Engine Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........14 22 139261-5900GT TRIM EDGE,3/16X3/4 BULB


2 824027GT sold by the inches
NUT,TL FLG,1/4-20,G,ZAG...................17
23 1256118GT SCREW,HHC,3/8-16X1.5,8,ZAG............5
3 1272685GT HINGE, 3/8-16 HOLES, 0.5 PIN.............2
4 1272689GT WLDMT,COVER SUPPORT LH..............1 24 824110GT WASHER,LOCK,3/8,ZAG.......................5
25 1255758GT WASHER,FLAT,3/8,USS,ZAG.................5
5 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................9 26 824061GT SCREW,HHC,1/4-20X1.25,8,ZAG
6 824028GT NUT,TL FLG,5/16-18,G,ZAG...................4 27 824113GT WASHER,FLAT,1/4,USS,ZAG
7 824119GT WASHER,FLAT,.25X1.25X.062,ZAG......8 28 1272691GT BULKHEAD, COOLING AIR...................1
8 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............8 29 823817GT FORMING,DIAGNOSTIC PORT,Z45......1
9 1272687GT COVER,ENGINE SIDE...........................1 30 123572GT HOLE PLUG, 3 IN...................................1
10 101964GT WELDMENT,EXHAUST TUBE...............1 31 Ref. ECU
11 75076GT "models with Deutz D2.9 or Perkins
KEEPER,LATCH (45363)........................1
404F-22 engines (This part is serialized,
12 824215GT SCREW,PHPM,10-32X.75,ZAG..............2 contact Genie Parts Sales with full model
13 1264261GT NUT,SERRATED,10-32,ZAG...................2 and SN of both the unit and engine)"
14 1272680GT BULKHEAD,ENGINE SIDE.....................1 32 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG
15A 822781GT MODULE,FUSE&RELAY,DEUTZ 2.9......1 33 81640GT WEAR PAD,3 X 1.5 X.625 W/NUTS.......1
models with Deutz 2.9L4 engine 34 217430GT FORMING, AUXILARY CABLE MT.........1
-- 1251499GT FUSE, ATM, 15AMP 35 50519GT LOAD PAD,ENGINE TRAY SUPPORT....1
-- 1251500GT FUSE, ATM, 20AMP 36 824063GT SCREW,HHC,1/4-20X1.75,8,ZAG..........3
-- 1251501GT FUSE, ATM, 30AMP 37 824113GT WASHER,FLAT,1/4,USS,ZAG.................3
-- 1251502GT FUSE, ATM, 10AMP 38 78736GT CLAMP,2 HOSE,PLASTIC,5/8................6
-- 1251503GT RELAY, 12V MICRO, 35AMP 39 217518GT BRACKET,BATTERY CABLE..................1
-- 1251504GT DIODE, 6A 22903-6V 40 1255757GT BOLT,CARRIAGE,3/8-16X1.25,5,ZAG.....4
-- 1251505GT TOOL, FUSE PULLER, ATM 41 87684GT PUSH RETAINER, 3/8" SCREW.............4
-- 1251510GT CIRCUIT BREAKER,20AMP MINI 42 826793GT WASHER,FLAT,3/8,SAE,HRD,ZAG........4
15B 822793GT MODULE,FUSE&RELAY,PERKINS 43 824025GT NUT,TL,3/8-16,C,ZAG.............................4
404F........................................................1
44 106069GT STRUT,GAS,200 LB***...........................2
models with Perkins 404F-22 engine
-- 1251499GT FUSE, ATM, 15AMP -- 33555GT BALL STUD**

-- 1251500GT FUSE, ATM, 20AMP 45 1272726GT HINGE, BULKHEAD MOUNT, ES...........1

-- 1251502GT FUSE, ATM, 10AMP 46 237731GT SCREW,HHC,1-8X5,5,ZAG....................1


47 1256469GT WASHER,FLAT,1.0,USS,ZAG.................1
-- 1251503GT RELAY, 12V MICRO, 35AMP
-- 1251504GT DIODE, 6A 22903-6V 48 824031GT NUT, TL FLG, 1-8, G, ZAG......................1

-- 1251505GT TOOL, FUSE PULLER, ATM 49 824019GT NUT,TL,6-32,A,ZAG................................4

-- 1251506GT FUSE, ATM, 5AMP 50 1271124GT CONNECT BOX, PERK T4 EXT HARN...1

-- 1251507GT FUSE, ATM, 7.5AMP 51 824214GT SCREW,PHPM,6-32X.5,ZAG..................4


52 1271458GT MOUNT,JUMP HARN,Z45 PERK T4......1
16 824023GT RELAY, POWER & FUSE MODULE.......1
-- 1251508GT FUSE, FMX, 60AMP
-- 1251509GT COVER,PRM FUSE SERVICE PART
17 1268947GT SCREW,HHC,1/4-20X2,8,ZAG
18 824079GT SCREW,HHF,1/4-20X1,8,ZAG................4
19 216344GT BRACKET,SWING ENGINE
CONNECTOR.........................................1
20 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........1
21 824029GT NUT,TL FLG,3/8-16,G,ZAG

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 61


300 Turntable Components April 2017

310.1 Turntable Cover, Tank Side

62 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

310.1 Turntable Cover, Tank Side

Item Part No. Description Qty.

1 824079GT SCREW,HHF,1/4-20X1,8,ZAG................6
2 824027GT NUT,TL FLG,1/4-20,G,ZAG...................10
3 75073GT HINGE,.375X.120THK.,SLOTTED..........2
4 231597GT WLDMT, COVER SUPPORT RH............1
5 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................5
6 824028GT NUT,TL FLG,5/16-18,G,ZAG...................4
7 824067GT SCREW,HHC,3/8-16X1,8,ZAG...............1
8 81578GT HORN,12VDC,SPADE TERMINALS***...1
9 826793GT WASHER,FLAT,3/8,SAE,HRD,ZAG........1
10 824025GT NUT,TL,3/8-16,C,ZAG.............................1
11 139957GT COVER, TANK SIDE...............................1
12 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............5
13 824119GT WASHER,FLAT,.25X1.25X.062,ZAG......5
14 75076GT KEEPER,LATCH (45363)........................1
15 824215GT SCREW,PHPM,10-32X.75,ZAG..............2
16 1264261GT NUT,SERRATED,10-32,ZAG...................2
17 1255757GT BOLT,CARRIAGE,3/8-16X1.25,5,ZAG.....4
18 87684GT PUSH RETAINER, 3/8" SCREW.............4
19 139241GT STRUT,GAS,14",200LBS........................2
-- 33555GT BALL STUD**
20 824025GT NUT,TL,3/8-16,C,ZAG
21 219079GT WLDMT, BULKHEAD HINGE MNT, TS....1
22 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 63


300 Turntable Components April 2017

311.1 Wire Harness Diagram

64 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

311.1 Wire Harness Diagram

Item Part No. Description Qty. Item Part No. Description Qty.

1 1262313GT HARNESS, PBOX...................................1 -- 45782GT DIODE,6 AMP,200 PIV,BULK


2 218781GT HARNESS,JOYSTICK............................1 23 218454GT BATTERY CABLE,POSITIVE,RED.........1
3 1262643GT HARNESS, JIB OPTION.........................1 24 218455GT BATTERY CABLE,NEGATIVE,BLACK.....1
4 1262315GT HARNESS, PBOX, LIFT/DRIVE.............1 25 219305GT HARNESS,JUMPER,LOAD
SENSE,GBOX.........................................1
5 T114627GT HARNESS,12V WORK LIGHTS.............1
26 88832GT HARNESS,PLUG,NON-LOAD
6A 30794GT WIRE,12/3 SJEOW,BK-WH-GR/YL.....756
WEIGHING.............................................1
"
Z-45/25 27A 161078GT ASSY,240V COLD WEATHER PKG.......1
(option)
6B 30794GT WIRE,12/3 SJEOW,BK-WH-GR/YL.....797
' ' 27B 161079GT ASSY,120V COLD WEATHER PKG.......1
Z-45/25J (option)
7 1261296GT HARNESS ASSY,PCON,LOAD SENSE 28 218506GT BATTERY CABLE,NEGATIVE,APU........1
8 219683GT ASSY,ALC500 HEATER,Z45/Z51...........1 29 219685GT HARNESS,RELAY,LIGHT PKG,Z45/51...1
9 219672GT HARNESS,GENERATOR,PBOX,Z45/51 30 219673GT HARNESS,GAUGE,Z45/51.....................1
10 1262314GT HARNESS, PBOX, PROX KILL...............1 31A 1255780GT HARNESS,RELAY,GBOX,Z45IC.............1
-- 27391GT "for models with Deutz D2011L03 &
PROXIMITY SENSOR***........................1
Perkins 404D-22 engines"
11A 147786GT ASSY, LS, LOAD SENSE, 89 IN.............1
31B 1255781GT HARNESS,RELAY,GBOX,Z45 GAS/LP...1
Z45/25, CE and Australia
for models with Ford MSG-425
11B 121848GT ASSY,LS,LOAD SENSE,38.5 IN.............1
31C 1255779GT HARNESS ASSY,RELAY 404F,Z45........1
Z45/25J, CE and Australia
"for models with Perkins 404F-22 engines"
12 101080GT HARNESS,JIB SELECT MANIFOLD......1
31D 1255778GT HARNESS ASSY,RELAY D.29,Z45........1
13 160554GT HARN,CABLE,WORK LIGHTS,Z45........1 for models with Deutz D2.9L4 engines
Z-45/25 and Z-45/25J
32 220234GT HARNESS,RELAY,OIL COOLER............1
14A 217899GT HARN,CONTROL CABLE1,Z45.............1 (option)
Z45/25
33 160681GT HARN,2ND GLOW PLUG,DTZ...............1
14B 217896GT HARNESS,CONTROL CABLE 1,JIB......1 for models with Deutz D2011L03
Z45/25J
34A 217903GT HARN FORD ENGINE Z45-2012...........1
15A 217900GT HARN,CONTROL CABLE3,Z45.............1 for models with Ford MSG-425
Z45/25
34B 217902GT HARN PERKINS ENGINE Z45-2012......1
15B 217897GT HARNESS,CONTROL CABLE 3,JIB......1 "for models with Perkins 404D-22 engines"
Z45/25J
34C 822047GT HARNESS, Z45 PERKINS 404F............1
16A 217901GT HARN 12/3 CABLE2,Z45........................1 "for models with Perkins 404F-22 engines"
Z45/25
34D 216339GT HARN DEUTZ ENGINE Z45-2012..........1
16B 217898GT HARN,CABLE,POWER TO PLAT,Z45J....1 for models with Deutz D2011L03
Z45/25J
34E 822049GT HARNESS, Z45 DEUTZ D2.9.................1
17 227617GT ASSEMBLY,FOOT SWITCH....................1 for models with Deutz D2.9 engines (to SN
18 88725GT HARNESS,LS,PRIM/EXT.......................1 57697)

19 218684GT HARNESS,LS SEC UP/DOWN...............1 34F 1270909GT HARNESS, Z45 DEUTZ D2.9.................1
for models with Deutz D2.9 engines (from
20 219681GT HARN,POS. AIR SHUTDOWN,Z45IC.....1 SN 57698)
(option)
35 217957GT HARN, FUNCTION MANIFOLD,Z45IC....1
21 218685GT HARNESS,LS EXTEND PIGTAIL...........1
36 217782GT HARN,SWING CHASSIS,Z45IC/Z51......1
22A 1262312GT HARNESS, GBOX..................................1
37 110160GT HARNESS,LS,D.E. Z45..........................1
-- 36899GT SPLICE,PARALLEL,RED,INSULATED
38 217904GT HARN BRAKE-MS ADAPTER CABLE....1
-- 45782GT DIODE,6 AMP,200 PIV,BULK
39 219684GT HARN,DRIVE LIGHTS,Z45/Z51.............1
22B 1255663GT HARNESS,GBOX,T4,Z45IC...................1
"for models with Deutz D2.9 & Perkins 40 1271124GT CONNECT BOX, PERK T4 EXT HARN...1
404F-22 engines" Perkins

-- 36899GT SPLICE,PARALLEL,RED,INSULATED 41 822513GT HARN,PERKINS 404F,6WAY EXT..........1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 65


300 Turntable Components April 2017

311.1 Wire Harness Diagram


(continued)

Item Part No. Description Qty.

42 1261298GT HARNESS ASSY,GCON,PLAT PRTY.....1


43A 1255555GT HARN,PBOX,OPA,HW,12V.....................1
option
43B 1255030GT PLUG,BLANKING...................................1
44A 94077GT SENSOR,LEVEL,4.5 DEG......................1
44B 110382GT LEVEL SENSOR,LS60,YL,2.5X4.5........1
45 1261844GT HARNESS, TILT, 12V, CSA PROD.........1
46 1272909GT HARNESS, FUEL SENSE, Z45IC
FAMILY....................................................1

66 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 300 Turntable Components

311.1 Wire Harness Diagram


(continued)

This Page Intentionally Left Blank

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 67


400 Engine Components April 2017

401.1 Deutz D2011L03i Engine, View 1

68 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

401.1 Deutz D2011L03i Engine, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A "Verify Engine Make and Model Before 25 1253490GT SCREW,PHPM,8-32 X .75,ZAG..............2


Ordering" 26 1263070GT NUT,SERRATED,8-32,ZAG.....................2
B 35499GT GUIDE RING,STANDARD 27 218221GT ASSY,FUSE BLOCK,LMI,1 POLE..........1
C 139624GT SWITCH, OIL PRESSURE 1.5 BAR 28 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........8
D 111445GT SENDING UNIT,OIL TEMP SWCH,DTZ 29 824029GT NUT,TL FLG,3/8-16,G,ZAG...................11
E 1259374GT PIN, DEUTZ (FOR PN 65849) 30 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............3
for 65849
31 45435GT CLAMP,HOSE,2.50"***............................3
F 1259375GT PLUG, DEUTZ (FOR PN 65849)
for 65849 32 70375GT HOSE,AIR CLEANER.............................1
G 65849GT CONNECTOR KIT, DEUTZ** 33 30971GT CLAMP,HOSE,3.00"................................1
1 216340GT MOUNTING BRKT,FRONT HARNESS....1 34 120240GT WELDMENT,AIR CLEANER
BRACKET...............................................1
2 101138GT BRACKET,MUFFLER,DEUTZ 3
CYL***.....................................................1 35 824028GT NUT,TL FLG,5/16-18,G,ZAG...................2
3 219668GT EXHAUST PIPE, DEUTZ 3 CYL DSL.....1 36 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............2
4 80391GT U-BOLT,5/16 -18 X 2IN**.........................1 37 63463GT AIR CLEANER,NELSON***....................1
5 1255805GT NUT,SERRATED,5/16-18,8,ZAG.............2 -- 52866GT EVACUATOR VALVE-AIR CLEANER
6 32695GT MUFFLER,DEUTZ..................................1 -- 58415GT CLIP,AIR CLEANER END CAP***
-- 29559GT GASKET,EXHAUST -- 62420GT FILTER,AIR***
7 70385GT CLAMP,EXHAUST,2.00 PLATED............1 -- 65810GT BAFFLE, AIR CLEANER (27915)**
8 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............4 38 235645GT FORM,DEUTZ AIR INTAKE BAFFLE.....1
9 235654GT FORMING,OIL FILTER BRACKET.........1 39 53952GT BRKT,AIR CLEANER
ORIENTATION**.....................................1
10 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4
40 101006GT TUBE,AIR CLEANER INLET..................1
11 60334GT FILTER ASSY,HIGH PRESS SAE-12*.....1
41 1251983GT SCREW,HHF,M8-1.25X16,DIN6921,10.9,ZAB.2
-- 58222GT O-RING,FILTER ASSY (60334)***
42 161717GT COVER, PRECLEANER OPENING.......1
-- 58223GT SEAL,FILTER ASSY (60334)***
43 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
-- 58380GT FILTER INDICATOR-(60334)
-- 60857GT FILTER,ELEMENT,BETA(5)=1000
12 1267807GT ASSEMBLY, MED. PRESS. FILTER,.......1
-- 1268229GT ELEMENT-5 MIC, PAPER, W/BYPASS
for 1267807
13 139709GT STARTER, 12V.......................................1
-- 139622GT HEAT SHIELD,DEUTZ STARTER
14 1256776GT SCREW,HHF,M14-2.0X35,DIN6921,10.9,ZAB.3
15 216343GT MOUNTING BRKT,ELECTRICAL
PANEL.....................................................1
16 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................2
17 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........2
18 70461GT FORMING,ENGINE MOUNT,FL***.........1
19 1256851GT SCREW,HHF,1/2-13X3.5,8,ZAG.............1
20 219991GT SPACER,19.1 ODX13.5 IDX15.9............1
21 101729GT WASHER,VIBRATION ISOLATING.........1
22 1256283GT WASHER,FLAT,.5X2.25X.188,ZAG........1
23 1256106GT NUT,TL FLG,1/2-13,C,ZAG.....................1
24 70452GT ISOLATOR,ENGINE VIBRATION***.......4

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 69


400 Engine Components April 2017

402.1 Deutz D2011L03i Engine, View 2

70 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

402.1 Deutz D2011L03i Engine, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

A "Verify Engine Make and Model Before 30 77245GT BRACKET,SOLENOID MOUNT


Ordering" BRACE**.................................................1
1 1256851GT SCREW,HHF,1/2-13X3.5,8,ZAG.............3 -- 1256450GT SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB
2 219991GT SPACER,19.1 ODX13.5 IDX15.9............3 -- 1256457GT WASHER,LOCK, M6,ZAB
3 101729GT WASHER,VIBRATION ISOLATING.........3 -- 825355GT WASHER,FLAT,M6,DIN125,ZAB
4 1256283GT WASHER,FLAT,.5X2.25X.188,ZAG........3 31 1256853GT SCREW,HHF,1/4-20X4.5,8,ZAG.............1
5 1256106GT NUT,TL FLG,1/2-13,C,ZAG.....................3 32 824113GT WASHER,FLAT,1/4,USS,ZAG.................1
6 35586GT ALTERNATOR, DEUTZ F3L10/F4L10*....1 33 219353GT FORMING, FUEL LINE BRACKET.........1
7 101140GT WELDMENT,AIR INTAKE TUBE.............1 34 105214GT CABLE TIE MOUNT, WINGED...............2
8 31523GT CLAMP,HOSE,8.50 DIA***......................1 35 70381GT COVER,FLYWHEEL CASTING..............1
9 33239GT SHEET,RUBBER,AIR INTAKE................1 36 214846GT FORMING,REAR ENGINE MOUNT.......1
10 REF. FORM,DEUTZ AIR INTAKE 37 824093GT SCREW,HHF,3/8-16X1.75,8,ZAG...........2
BAFFLE..................................................1 38 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
refer to 401.1
39 1255666GT SCREW,SHC,M10-1.50X30,DIN912,1.....8
11 49924GT FILTER,OIL,DEUTZ F4L1011F...............1
"Genie Genuine Part. See PN 1255653 for 40 824142GT WASHER,LOCK,M10,ZAB......................1
compatible aftermarket replacement." 41 45454GT CLAMP,0.75,#12 X 3/8,RUB CUSH*.......1
-- 1255653GT FILTER,OIL,DEUTZ,REPLACEMENT 42 128004GT COUPLER,15 TOOTH,FBA,SAE8***......1
"Genie Aftermarket Part. Compatible with
Genie Genuine Part 49924." -- 1257421GT SCREW,HHC,M10-1.5X16,DIN933,10.9,ZAB.6

12 111668GT PUMP,FUEL 2011 DEUTZ ***.................1 43 216341GT MOUNT BRKT,POS.BATTERY CABLE...1

13 52352GT DIPSTICK-F3L1011F (DEUTZ)..............1 44 232871GT SCREW,HHF,M10-1.5X40,DIN6921,10.9,ZAB.1

14 29560GT FILTER,FUEL/WTR SEP, DTZ 1008.......1 45 1255469GT SCREW,HHF,1/2-13X1.25,8,ZAG...........1


"Genie Genuine Part. See PN 1254826 for 46 826008GT SCREW,HHF,M10-1.5X75,DIN6921,1.....2
compatible aftermarket replacement."
-- 1254826GT FUEL FILTER W/SEP,DEUTZ,1008........1
"Genie Aftermarket Part. Filter for Deutz
F3L 1011F Engine."
15 70460GT FORMING,ENGINE MOUNT,FR***........1
16 50787GT LEVER,GOVERNOR ACTUATOR**........1
17 1256450GT SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB.2
18 1257076GT BOLT,SHS,1/4-28X4,ZAG.......................1
19 825355GT WASHER,FLAT,M6,DIN125,ZAB............2
20 5365GT NUT,NYLOCK,10-24...............................1
21 94485GT THROTTLE LINKAGE,DIESEL***...........1
22 21130GT CLEVIS YOKE-1/4-28,PLTD W/PIN........1
includes clevis pin and cotter pin
23 824041GT NUT,1/4-28,8,ZAG...................................1
24 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
25 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........1
26 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................3
27 161087GT ASSY,SOLENOID THR_ACT RPM
Z45..........................................................1
-- 77402GT SOLENOID,THROTTLE ACTUATOR DSL
assy 161087
28 101129GT BRACKET,SOLENOID MOUNT..............1
29 1251899GT SCREW,HHF,M14-2.0X40,DIN6921,10.9,ZAB.6

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 71


400 Engine Components April 2017

403.1 Deutz D2.9L4 Engine, View 1

72 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

403.1 Deutz D2.9L4 Engine, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A 237188GT ENGINE KIT, DEUTZ D2.9L4 22 1262876GT THERMOSTAT,DEUTZ...........................1


Due to Tier 4 regulations, many engine 23 1262878GT GASKET, THERMOSTAT HOUSING......1
replacement parts require the engine serial
number at time of order placement. When 24 236251GT ALTERNATOR,95 AMP,DEUTZ...............1
ordering engine parts please have both 25 1262873GT BOLT, DEUTZ FLYWHEEL......................8
machine and engine serial numbers
available. For internal engine parts, contact 26 89785GT RING GEAR,DEUTZ F3L2011F.............1
engine dealer 27 1259660GT FLYWHEEL, SAE 8/10............................1
B 1259717GT MANUAL, DEUTZ D2.9 ENGINE............1 order with item 25

C 1262870GT GLOW PLUG, DEUTZ............................4 29 1279653GT PUMP,FUEL,HI PRESS,DEUTZ TD2.9....1

D 1262871GT SEAL, FRONT ENGINE,DEUTZ.............1 30 1279631GT PULLEY,BELT TENSIONER,D2.9L4......1

E 1262872GT SEAL, REAR ENGINE,DEUTZ...............1


F 1272624GT KIT,WATER PUMP 2.9 L4.......................1
includes fasteners and 1262874 pump
G 1262875GT O-RING, WATER PUMP.........................1
H 1259654GT INTAKE BREATHER...............................1
1 1262890GT OXIDATION CATALYST,DEUTZ..............1
2 29557GT CAP,OIL FILLER,DEUTZ,DIESEL***......2
3 1262896GT SENSOR,INTAKE AIR PRESSURE.......1
4 1262897GT O-RING, INTAKE AIR PRESSURE
SENSOR.................................................1
5 49924GT FILTER,OIL,DEUTZ F4L1011F...............1
6 1254594GT STARTER,3.2KW,DEUTZ D2.9...............1
-- 1262868GT BOLT, DEUTZ STARTER
not included sold seperately
7 825708GT DIPSTICK,TD2.9.....................................1
8 1262881GT ORING, OIL DIP STICK..........................1
9 102587GT PLUG,ENGINE OIL,DEUTZ F4L2011.....2
10 108538GT RING / SEALING....................................2
11A 1262894GT SENSOR,CAM/CRANKSHAFT
POSITION...............................................1
(crankshaft)
11B 1262894GT SENSOR,CAM/CRANKSHAFT
POSITION...............................................1
hidden from view (camshaft)
12 1262895GT O-RING, CRANKSHAFT POSITION
SENSOR.................................................1
13 1262882GT OIL COOLER, DEUTZ............................1
14 1262883GT GASKET, OIL COOLER, DEUTZ............1
15 1262892GT SENSOR,OIL PRESSURE,DEUTZ........1
16 1262893GT O-RING, OIL PRESSURE SENSOR......1
17 1262866GT FAN BELT, ALTERNATOR.......................1
18 1259657GT FAN PULLEY..........................................1
19 1262867GT V-BELT, DEUTZ......................................1
20 1262899GT O-RING, CAMSHAFT POSITION
SENSOR.................................................1
hidden from view
21 1262877GT THERMOSTAT HOUSING......................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 73


400 Engine Components April 2017

404.1 Deutz D2.9L4 Engine, View 2

74 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

404.1 Deutz D2.9L4 Engine, View 2

Item Part No. Description Qty.

A Due to Tier 4 regulations, many engine


replacement parts require the engine serial
number at time of order placement. When
ordering engine parts please have both
machine and engine serial numbers
available. For internal engine parts, contact
engine dealer
B 237188GT ENGINE KIT, DEUTZ D2.9L4
C 1254594GT STARTER,3.2KW,DEUTZ D2.9...............1
no sub-components available
D 1257838GT HARNESS,INJECTOR,DEUTZ D2.9......1
E 823773GT FILTER,OIL,DEUTZ D2.9........................1
1 217744GT EXHAUST PIPE,DEUTZ D2.9,Z45.........1
2 1264348GT HOSE,UPPER RADIATOR
W/INTEGRATED TANK,DEUTZ D2.9.....1
3 22672GT CLAMP,HOSE,1.75.................................2
4 1255805GT NUT,SERRATED,5/16-18,8,ZAG.............2
5 219437GT ISOLATOR, VIBRATION.........................1
6 1256479GT SCREW,PHPM,10-24X.50,ZAG............10
7 1253185GT WASHER,FLAT,#10,USS,ZAG..............10
8 162063GT SHEET, FAN GUARD, Z45......................1
9 1262324GT SHROUD, FAN, DEUTZ 2.9L..................1
10 1262308GT RADIATOR/EXPANSION TANK,DEUTZ
2.9L.........................................................1
11 235660GT FORMING,RADIATOR SHROUD...........1
12 237238GT SCREW,HHF,M6-1.0X12,DIN6921,10.....2
13 35434GT CLAMP,HOSE,2.00***.............................2
14 237194GT HOSE,LOWER RADIATOR,DEUTZ
D2.9........................................................1
15 Ref. Engine Tray
refer to 418.1
16 24038GT SHOCK MOUNT,SMALL.........................4
17 824120GT WASHER,FLAT,.375X1.50X.125,ZAG.....2
18 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
19 214237GT FORMING,RAD BRACE,DEUTZ TD2.9..1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 75


400 Engine Components April 2017

405.1 Deutz D2.9L4 Engine, View 3

76 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

405.1 Deutz D2.9L4 Engine, View 3

Item Part No. Description Qty. Item Part No. Description Qty.

A Due to Tier 4 regulations, many engine 31 218098GT FORMING,REAR ENGINE


replacement parts require the engine serial MOUNT,Z45............................................1
number at time of order placement. When 32 1255666GT SCREW,SHC,M10-1.50X30,DIN912,1.....9
ordering engine parts please have both
machine and engine serial numbers 33 70381GT COVER,FLYWHEEL CASTING..............1
available. For internal engine parts, contact 34 1257421GT SCREW,HHC,M10-1.5X16,DIN933,10.9,ZAB.5
engine dealer
35 128004GT COUPLER,15 TOOTH,FBA,SAE8***......1
1 214686GT AIR INTAKE ELBOW,90 DEGREE..........1 includes eight bolts
2 45435GT CLAMP,HOSE,2.50"***............................5 36 8516GT SCREW,HHC,3/8-16 X 1.50,GR5...........1
3 30348GT CLAMP,HOSE,1.00.................................2 37 22700GT WASHER,LOCK,M10..............................1
4 1255894GT HOSE,PCV,DEUTZ D2.9........................1
5 219976GT WELDMENT,STEEL INTAKE TUBE.......1
6 45455GT CLAMP,2.75,#44 X 1/4,RUB CUSH*.......2
7 1256479GT SCREW,PHPM,10-24X.50,ZAG..............4
8 1253185GT WASHER,FLAT,#10,USS,ZAG................2
9 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
10 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4
11 217877GT FORMING,CLEAN AIR BRACKET.........1
12 5365GT NUT,NYLOCK,10-24...............................2
13 219621GT WELDMENT,INTAKE BOX,DEUTZ.........1
14 35434GT CLAMP,HOSE,2.00***.............................1
15 217930GT HOSE,RAW AIR,DEUTZ D2.9................1
16 34162-300GT HOSE,AIR INTAKE 2.50" ID...................1
17 63463GT AIR CLEANER,NELSON***....................1
"this is the all plastic housing type, for the
metal type housing air filter assembly see
PN 27915"
-- 52866GT EVACUATOR VALVE-AIR CLEANER
-- 58415GT CLIP,AIR CLEANER END CAP***
-- 62420GT FILTER,AIR***
-- 65810GT BAFFLE, AIR CLEANER (27915)**
dust cap
18 53952GT BRKT,AIR CLEANER
ORIENTATION**.....................................1
19 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............2
20 1256106GT NUT,TL FLG,1/2-13,C,ZAG.....................2
21 1256283GT WASHER,FLAT,.5X2.25X.188,ZAG........2
22 101729GT WASHER,VIBRATION ISOLATING.........2
23 1256851GT SCREW,HHF,1/2-13X3.5,8,ZAG.............2
24 Ref: Engine Tray
refer to 418.1
25 219991GT SPACER,19.1 ODX13.5 IDX15.9............2
26 70452GT ISOLATOR,ENGINE VIBRATION***.......2
27 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........4
28 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
29 826008GT SCREW,HHF,M10-1.5X75,DIN6921,1.....2
30 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 77


400 Engine Components April 2017

406.1 Deutz D2.9L4 Engine, View 4

78 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

406.1 Deutz D2.9L4 Engine, View 4

Item Part No. Description Qty.

A Due to Tier 4 regulations, many engine


replacement parts require the engine serial
number at time of order placement. When
ordering engine parts please have both
machine and engine serial numbers
available. For internal engine parts, contact
engine dealer
1 30348GT CLAMP,HOSE,1.00.................................2
2 1265738GT HOSE EXPANSION TNK, D2.9..............1
3 1255537GT SCREW,HHF,M8-1.25X30,DIN6921,1.....1
4 237832GT NUT,TL,FLG,M8-1.25,DIN6927,10,........1
5 45454GT CLAMP,0.75,#12 X 3/8,RUB CUSH*.......1
6 236251GT ALTERNATOR,95 AMP,DEUTZ...............1
7 1251983GT SCREW,HHF,M8-1.25X16,DIN6921,10.9,ZAB.2
8 1256165GT FORMING,RADIATOR SUPPORT,LH.....1
9 1255805GT NUT,SERRATED,5/16-18,8,ZAG.............2
10 219437GT ISOLATOR, VIBRATION.........................1
11 1256599GT SPACER, FAN, DEUTZ, 29.5MM LNG....1
12 214682GT FAN, 10 BLADE, 15"...............................1
13 1257231GT SCREW,HHF,M8-1.25X50,DIN6921,1.....4
14 162210GT SENSOR,COOLANT LEVEL,DEUTZ.....1
15 823523GT HOSE,RADIATOR VENT,DEUTZ D2.9....1
16 1259441GT HOSE,OVERFLOW,DEUTZ D2.9...........1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 79


400 Engine Components April 2017

407.1 Deutz D2.9L4 Engine, View 5

80 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

407.1 Deutz D2.9L4 Engine, View 5

Item Part No. Description Qty. Item Part No. Description Qty.

A Due to Tier 4 regulations, many engine 28 214228GT FILTER, DEUTZ 2.9, FUEL.....................1
replacement parts require the engine serial
-- 1255395GT HOSE,FUEL,1/2,D2.9,SUPPLY,QC
number at time of order placement. When
(from engine to filter), sold separately
ordering engine parts please have both
machine and engine serial numbers -- 1255396GT FITTING,FUEL,1/2,D2.9,QC
available. For internal engine parts, contact (from engine to filter), sold separately
engine dealer -- 1255399GT BOLT,BANJO,DEUTZ,QC
1 1256851GT SCREW,HHF,1/2-13X3.5,8,ZAG.............2 (from engine to filter), sold separately
2 101729GT WASHER,VIBRATION ISOLATING.........2 -- 1255400GT WASHER,COPPER,DEUTZ,QC
(from engine to filter), sold separately
3 1256283GT WASHER,FLAT,.5X2.25X.188,ZAG........2
-- 1256842GT SCREW,FHS,3/8-16X2.25,F835,ZAG
4 1256106GT NUT,TL FLG,1/2-13,C,ZAG.....................2
-- 162206GT FITTING,ELBOW,6GS-6FJX90S............1
5 1256776GT SCREW,HHF,M14-2.0X35,DIN6921,10.9,ZAB.5
-- 162208GT FITTING,CONN,16MM-6MJ...................1
6 237190GT FORMING, RIGHT ENGINE MOUNT.....1
29 1257961GT WELDMENT, FUEL FILTER
7A 826000GT CONNECTOR, SAE10, QUICK CONN....1 BRACKET...............................................1
90-degree fuel return quick connector
30 824215GT SCREW,PHPM,10-32X.75,ZAG..............4
7B 1259102GT CONNECTOR,SAE10,QUICK
CON,STR................................................1 31 1264261GT NUT,SERRATED,10-32,ZAG...................6
fuel return straight quick connector 32 236259GT LIFT PUMP,FUEL,DEUTZ.......................1
8 1260372GT SCREW,HHC,5/8-11X1.75,8,ZAG..........2 replaced 214691
9 1257229GT WASHER,LOCK,5/8,ZAG.......................2 33 824025GT NUT,TL,3/8-16,C,ZAG.............................2
10 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.......2 34 50974GT BUMPER,RUBBER,COVERS.................2
11 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG.........12 35 1255758GT WASHER,FLAT,3/8,USS,ZAG.................2
12 1255452GT ROD END,.375 X 2.25,ZAG....................1 36 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............2
13 107803GT PIN,1.00DIAX15.56LG,CHAMFER.........1 37 45363GT LATCH,FLEXIBLE...................................1
14 25817GT BEARING,1.00IDX1.25ODX1.00L..........2 38 826516GT SCREW, PHPM, 10-32 X 1.0, ZAG.........2
15 107805GT EAR, ENGINE TRAY PIVOT...................1 39 215593GT FORMING, ENGINE COVER LATCH.....1
16 824093GT SCREW,HHF,3/8-16X1.75,8,ZAG...........2 40 54432GT LANYARD,LYNCH PIN ASSY.................1
17 99346GT CLIP, METAL MOUNTING......................1 41 54244GT BRACKET,LATCH MOUNT,RH***...........1
18 824029GT NUT,TL FLG,3/8-16,G,ZAG...................12 42 27126GT LATCH,DRAW,ADJUSTABLE.................1
19 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............5 43 824062GT SCREW,HHC,1/4-20X1.5,8,ZAG............2
20 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............4 44 824113GT WASHER,FLAT,1/4,USS,ZAG.................2
21 235654GT FORMING,OIL FILTER BRACKET.........1 45 219991GT SPACER,19.1 ODX13.5 IDX15.9............2
22 60334GT FILTER ASSY,HIGH PRESS SAE-12*.....1 46 Ref: Engine Tray......................................1
refer to 418.1
-- 58222GT O-RING,FILTER ASSY (60334)***
47 1256853GT SCREW,HHF,1/4-20X4.5,8,ZAG.............1
-- 58223GT SEAL,FILTER ASSY (60334)***
48 219353GT FORMING, FUEL LINE BRACKET.........1
-- 58380GT FILTER INDICATOR-(60334)
49 105214GT CABLE TIE MOUNT, WINGED...............2
-- 60857GT FILTER,ELEMENT,BETA(5)=1000
50 70452GT ISOLATOR,ENGINE VIBRATION***.......2
23 1267807GT ASSEMBLY, MED. PRESS. FILTER,.......1
51 237189GT FORMING, LEFT ENGINE MOUNT.......1
-- 1268229GT ELEMENT-5 MIC, PAPER, W/BYPASS
for 1267807 52 822111GT FORMING,FUEL LINE BRACKET,D2.9...1
24 236260GT PRE-FILTER,FUEL,DEUTZ....................1 53 45454GT CLAMP,0.75,#12 X 3/8,RUB CUSH*.......2
(replaced 214229 for service parts)
-- 162207GT FITTING,ELBOW,8GS-8FJX90S............1
-- 162209GT FITTING,CONN,16MM-8MJ
25 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........5
26 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................9
27 824673GT SENSOR, PRESSURE,DEUTZ 2.9........1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 81


400 Engine Components April 2017

408.1 Ford MSG-425 EFI Engine, View 1

82 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

408.1 Ford MSG-425 EFI Engine, View 1

Item Part No. Description Qty.

A 236799GT ENGINE KIT,FORD MSG425


B 128165GT RELAY,PWR/FUEL,FORD DSG423
1 215285GT FITTING, DEPR LP, MSG425.................1
(Sold Seperately) (for 215284)
2 215284GT REGULATOR,LP
PRESSURE,MSG425.............................1
-- 215286GT FITTING, DEPR COOLANT, MSG425
(Sold Seperately) (for 215284)
3 215280GT MIXER, MSG425....................................1
-- 215281GT O-RING, SMOOTH, MSG425
-- 215282GT O-RING, RIBBED, MSG425
4 215283GT ADAPTER, MIXER/THRO, MSG425.......1
5 88451GT THROTTLE ACTUATOR*(BOSCH).........1
-- 88452GT GASKET,THROTTLE ACTUATOR***
6 217820GT CAP, INT. MFLD. VAC, MSG425.............2
7 119568GT CLAMP,SPRING,1/2"..............................3
8 119475GT MAP SENSOR, DSG-423.......................1
9 215297GT OIL INDICATOR, MSG425......................1
dipstick
10 215299GT INJECTOR, FUEL, MSG425...................4
11 215287GT SPARK PLUG, MSG-425........................4
12 215314GT COIL ASSY, MSG425.............................4
13 215300GT SENSOR, CYL. HEAD TEMP,
MSG425..................................................1
14 215308GT SENSOR, CAM POS, MSG425..............1
15 Ref: Flywheel..........................................1
refer to 410.1
16 215275GT ADAPTER, WATER CONN, MSG425.....1
17A 1264894GT KIT, HD STARTER INSTALL, MSG-4......1
17B 128166GT RELAY,STARTER,FORD DSG423..........1
for 215293
17C 217823GT STARTER PLUG SEAL, MSG425...........1
for 215293
18 215301GT SWITCH, OIL PRES, MSG425...............1
19 119139GT OIL FILTER,DSG-423.............................1
20 215302GT HOSE, COOLANT BYPASS, MSG425....1
21 215310GT THERMOSTAT W/HOUSING,
MSG425..................................................1
22 215309GT SENSOR, KNOCK, MSG425..................1
23 215305GT INTAKE MANIFOLD, MSG425................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 83


400 Engine Components April 2017

409.1 Ford MSG-425 EFI Engine, View 2

84 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

409.1 Ford MSG-425 EFI Engine, View 2

Item Part No. Description Qty.

1 119474GT VALVE,PCV FORD DSG-423.................1


-- 75631GT HOSE,AIR 3/8
2 58632GT CAP,OIL FILLER,FORD DSG 423..........1
3 215279GT PLATE, INT. MFLD ADAP, MSG425........1
4 119477GT IDLER BRACKET...................................1
5 215298GT UPPER IDLER PULLEY, MSG425.........1
6 217821GT FAN BRACKET, MSG425.......................1
(does not included part 215272)
-- 215272GT FAN BRACKET/PULLEY, MSG425
(not shown)
7 215288GT WATER PUMP, MSG425.........................1
8 215289GT WATER PUMP PULLEY, MSG425..........1
9 215271GT FAN PULLEY, MSG425...........................1
-- 215270GT FAN SPACER, MSG425
10 215313GT LOWER IDLER PULLEY, MSG425.........1
11 6145GT SCREW,HHC,1/4-20 X 1.5......................4
12 49408GT WASHER,LOCK,M8................................4
13 215269GT FAN, MSG425.........................................1
14 215291GT BELT, FEAD, MSG425............................1
serpentine belt
-- 215274GT FAN DRIVE BELT, MSG425
fan belt (not shown)
15 215273GT CRANK PULLEY, EXT, MSG425............1
16 215307GT SENSOR, CRANK POS, MSG425.........1
17 215311GT PLUG, OIL DRAIN, MSG425..................1
18 215290GT PULLEY/TENSIONER, MSG425............1
19 119140GT ALTERNATOR,FORD
DSG423,MSG425...................................1
-- 217824GT CHARGE WIRE, MSG425
20 227309GT HEAT SHIELD,ALTERNATOR,FORD......1
21 215276GT EXHAUST MANIFOLD, MSG425............1
-- 215277GT GASKET, MSG425
-- 217822GT NUT, EXH. MANIFOLD, MSG425
22 236373GT PIPE,COOLANT RETURN, MSG425.....1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 85


400 Engine Components April 2017

410.1 Ford MSG-425 EFI Engine, View 3

86 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

410.1 Ford MSG-425 EFI Engine, View 3

Item Part No. Description Qty. Item Part No. Description Qty.

1 128020GT TAILPIPE,Z45,FORD DSG423...............1 39 72343GT GASKET,EXH


FLANGE-FORD/PERKINS.....................1
2 139610GT SENSOR,AIR,CAT MONITOR................1
40 1256848GT SCREW,HHC,3/8-16X2.75,8,ZAG..........2
3 824087GT SCREW,HHF,5/16-18X1.25,8,ZAG.........4
41 119051GT MOUNTING BAND,MUFFLER,8.0"........2
4 1255805GT NUT,SERRATED,5/16-18,8,ZAG...........10
42 215528GT WDMT, CAT. MUFFLER, MSG425..........1
5 215320GT SENSOR, O2, MSG425..........................1
43 102121GT CLAMP,MUFFLER,1-7/8 IN....................1
6 218668GT FORMING, HEAT SHIELD MOUNT........1
7 7713GT NUT, LP NYLOCK, 3/8-16.......................1
8 33681GT SCREW,HHC,3/8-16 X .625....................1
9 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................3
10 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............1
11 215776GT SPACER, AIR CLEANER, MSG425........1
12 232871GT SCREW,HHF,M10-1.5X40,DIN6921,10.9,ZAB.1
13 111634GT AIR CLEANER,FORD,T3........................1
-- 227988GT VACUATOR VALVE
-- 58247GT AIR CLEANER CAP/ FORD/NOLFF***
-- 77295GT FILTER ELEMENT,AIR,NOLFF LPG
14 53952GT BRKT,AIR CLEANER
ORIENTATION**.....................................1
15 45435GT CLAMP,HOSE,2.50"***............................3
16 237146GT HOSE, CLEAN AIR, MSG425.................1
17 235659GT HOSE, RAW AIR, MSG425....................1
18 216367GT FORMING,AIR CLEANER MOUNT........1
19 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................2
20 231513GT NUT,TL FLG,M6-1.0,DIN6927,10,ZAB....2
21 18666GT CLAMP,1.00,#16 X 1/4,RUB CUSH........2
22 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
23 160541GT WDMT, HEAT SHIELD, MSG425............1
24 236338GT HOSE, UPPER RADIATOR, MSG425.....1
25 119053GT CLAMP,HOSE,1.50.................................2
26 824085GT SCREW,HHF,5/16-18X.75,8,ZAG...........6
27 215278GT FLYWHEEL ASSY, MSG425...................1
28 214446GT COUPLER,15T,FBA,SAE 8,MSG425.....1
29 1251983GT SCREW,HHF,M8-1.25X16,DIN6921,10.9,ZAB.6
30 119052GT PUMP MOUNT,FORD DSG423..............1
31 1257481GT SCREW,SHC,M10-1.5X60,DIN912,12.....4
32 824145GT WASHER,FLAT,M10,DIN125,ZAB..........7
33 1255666GT SCREW,SHC,M10-1.50X30,DIN912,1.....3
34 1255469GT SCREW,HHF,1/2-13X1.25,8,ZAG...........2
35 160540GT WELDMENT,CAT MOUNT,MSG425.......1
36 231533GT SCREW,HHF,M10-1.5X35,DIN6921,10.9,ZAB.2
37 32064GT CLAMP,MUFFLER,1.75 INCH................2
38 218576GT WDMT,HEADER PIPE,MSG425.............1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 87


400 Engine Components April 2017

411.1 Ford MSG-425 EFI Engine, View 4

88 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

411.1 Ford MSG-425 EFI Engine, View 4

Item Part No. Description Qty. Item Part No. Description Qty.

1 219437GT ISOLATOR, VIBRATION.........................2 41 101729GT WASHER,VIBRATION ISOLATING.........4


2 1251983GT SCREW,HHF,M8-1.25X16,DIN6921,10.9,ZAB.2 42 824085GT SCREW,HHF,5/16-18X.75,8,ZAG...........2
3 237780GT FORMING, RAD SUPPORT, MSG425....1 43 824028GT NUT,TL FLG,5/16-18,G,ZAG...................2
4 110149GT CABLE TIE,DFT MOUNT,BLK,6.5".........3 44 42662GT COOLANT RECOVERY BOTTLE1.5
QT*..........................................................1
5 46131GT CLAMP,HOSE,.63...................................3
45 217562GT FORMING,COOLANT BOTTLE MT........1
6 102119GT HOSE,3/4,LP..........................................1
7 119232GT LOCKOFF,LP,FORD DSG-423................1 46 824133GT SCREW,HHF,M8-1.25X25,DIN6921,1.....2
47 110932GT PLATE,FAN GUARD...............................1
8 215316GT REGULATOR, LP, MSG425....................1
48 110417GT FORMING,RADIATOR SUPPORT**.......1
9 236423GT FORMING, LP REG MOUNT, MSG425...1
49 824120GT WASHER,FLAT,.375X1.50X.125,ZAG.....2
10 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................6
50 24038GT SHOCK MOUNT,SMALL.........................4
11 30348GT CLAMP,HOSE,1.00.................................1
12 236340GT HOSE, COOLANT, VAP, MSG425..........1 51 5365GT NUT,NYLOCK,10-24...............................2

13A 237856GT FUSE BOX COVER................................1 52 1256479GT SCREW,PHPM,10-24X.50,ZAG............14


53 219181GT WELDMENT, INTAKE BOX.....................1
13B 237857GT FUSE BOX RELAY STICKER.................1
not included with 237856 order seperately 54 235660GT FORMING,RADIATOR SHROUD...........1
14 237238GT SCREW,HHF,M6-1.0X12,DIN6921,10.....1 -- 219992GT TRIM, SEAL, RADIATOR SHROUD
15 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........3 55A 110406GT RADIATOR,FORD DSG423 &
MSG425..................................................1
16 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............2
55B 65473GT CAP,RADIATOR,PERKINS/FORD
17 110477GT PLATE,ENGINE SUPPORT SPACER.....1
56 237385GT HOSE HANGER, MSG425.....................2
18 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................3 57 1253185GT WASHER,FLAT,#10,USS,ZAG..............12
19 77180GT CLAMP,1.31,#21 X 3/8,RUB CUSH........3 58 236364GT FAN SHROUD, MSG425.........................1
20 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2 59 236339GT HOSE, LOWER RADIATOR, MSG425....1
21 230836GT SCREW,HHF,M8-1.25X70,DIN6921,8.....1 -- 36208GT CLAMP,HOSE,1.25***
22 822855GT SPACER,.75 X .38 X 1.21 LG.................1 60 236421GT ENGINE MOUNT, RIGHT, MSG425.......1
23 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2 61 232874GT SCREW,HHF,M10-1.5X30,DIN6921,10.9,ZAB.3
24 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........1 62 232871GT SCREW,HHF,M10-1.5X40,DIN6921,10.9,ZAB.1
25 822592GT FORMING,ECU MOUNT,FORD.............1 63 1255805GT NUT,SERRATED,5/16-18,8,ZAG.............4
26 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4
27 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............4
28 215317GT CONTROL MODULE, MSG425..............1
29 1257486GT SCREW,HHF,M10-1.5X55,DIN6921,10.9,ZAB.4
30 236420GT ENGINE MOUNT, LEFT, MSG425..........1
31 824132GT SCREW,HHF,M8-1.25X20,DIN6921,1.....2
32 45454GT CLAMP,0.75,#12 X 3/8,RUB CUSH*.......1
33 1256851GT SCREW,HHF,1/2-13X3.5,8,ZAG.............4
34 236422GT ENGINE MOUNT, REAR, MSG425........1
35 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG.........10
36 70452GT ISOLATOR,ENGINE VIBRATION***.......4
37 219991GT SPACER,19.1 ODX13.5 IDX15.9............4
38 REF: ENGINE TRAY
Refer to 418.1
39 824029GT NUT,TL FLG,3/8-16,G,ZAG...................12
40 1256283GT WASHER,FLAT,.5X2.25X.188,ZAG........4

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 89


400 Engine Components April 2017

412.1 Perkins 404D-22 Engine, View 1

90 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

412.1 Perkins 404D-22 Engine, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A "Verify Engine Make and Model Before 28 218221GT ASSY,FUSE BLOCK,LMI,1 POLE..........1
Ordering" 29 1253490GT SCREW,PHPM,8-32 X .75,ZAG..............2
B 128831GT ENGINE,PERKINS,DIESEL 404D-22 30 1263070GT NUT,SERRATED,8-32,ZAG.....................2
1 70367GT BOTTLE,COOLANT 31 70452GT ISOLATOR,ENGINE VIBRATION***.......4
RECOVERY,3.7***..................................1
32 219991GT SPACER,19.1 ODX13.5 IDX15.9............4
-- 115431GT CAP ASSY,COOLANT BOTTLE***
for 70367 33 1256851GT SCREW,HHF,1/2-13X3.5,8,ZAG.............4
2 88989PGT FORMING,UPPER RAD SUPPORT 34 101729GT WASHER,VIBRATION ISOLATING.........4
PNTD......................................................1 35 1256283GT WASHER,FLAT,.5X2.25X.188,ZAG........4
3 824135GT SCREW,HHC,M8-1.25X20,DIN933,10....1 36 1256106GT NUT,TL FLG,1/2-13,C,ZAG.....................4
4 824141GT WASHER,LOCK,M8,ZAB........................1 37 161611GT FORMING, ENGINE MOUNT,
5 824144GT WASHER,FLAT,M8,DIN125,ZAB............1 PERKINS................................................1
6 60585GT ISOLATOR,VIBRATION,M8 38 219181GT WELDMENT, INTAKE BOX.....................1
MALE/FEM..............................................1 -- 35434GT CLAMP,HOSE,2.00***.............................1
7 77476GT HOUSING,THERMOSTAT,PERKINS 39 229691GT GUARD,FAN,PERKINS...........................1
104..........................................................1
40 1256479GT SCREW,PHPM,10-24X.50,ZAG..............8
-- 128986GT WATER OUTLET, VERTICAL
41 5365GT NUT,NYLOCK,10-24...............................2
8 77478GT THERMOSTAT (PERKINS 104-22).........1
42 1253185GT WASHER,FLAT,#10,USS,ZAG................6
-- 128991GT THERMOSTAT
43 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4
9 217525GT HOSE, PERKINS INTAKE......................1
44 824079GT SCREW,HHF,1/4-20X1,8,ZAG................4
10 72343GT GASKET,EXH
FLANGE-FORD/PERKINS.....................1 45 106226GT TUBING,VINYL,1/2" CLEAR...................1

11 45435GT CLAMP,HOSE,2.50"***............................3 46 21465GT CLAMP,HOSE,SIZE .25 TO .63..............1

12 94927GT HOSE,AIR INTAKE,PERKINS***............1


-- 54551GT BUSHING,INTAKE HOSE,PERKINS......1
13 Ref: Air Cleaner
refer to 413.1
14 Ref. ASSEMBLY,PUMP
refer to 705.1
15 237832GT NUT,TL,FLG,M8-1.25,DIN6927,10,........4
16 218752GT MUFFLER,PERKINS 404-22DSL...........1
(standard)
-- 218753GT MUFFLER,CAT/SPARK,PERKINS
(option) (muffler with spark arrest)
17 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........3
18 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................1
19 229697GT BRACKET, PERKINS MUFFLER............1
20 Ref: Filter Assy
refer to 418.1
21 105214GT CABLE TIE MOUNT, WINGED...............1
22 217227GT FORMING,BATTERY CABLE MT...........1
23 1257837GT SCREW,HHC,M10-1.5X65,DIN931,10.9,ZAB.2
24 231529GT NUT,TL
FLG,M10-1.5,DIN6927,10,ZAB...............2
25 1257705GT SCREW,HHC,M14-1.5X35,DIN961,10..10
26 1257810GT WASHER,FLAT,M14,DIN6916,HRD,ZA.10
27 217226GT FORMING, ELECTRICAL PANEL..........1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 91


400 Engine Components April 2017

413.1 Perkins 404D-22 Engine, View 2

92 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

413.1 Perkins 404D-22 Engine, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

A "Verify Engine Make and Model Before -- 215593GT FORMING, ENGINE COVER LATCH
Ordering" -- 25817GT BEARING,1.00IDX1.25ODX1.00L
1 65636GT CAP, OIL FILLER....................................1 -- 27126GT LATCH,DRAW,ADJUSTABLE
2 65638GT SEAL, OIL FILLER CAP.........................1 -- 40658GT WASHER,FLAT,RETAINING,.510
3 54578GT HOSE,UPPER RADIATOR,PERKINS.....1 -- 45363GT LATCH,FLEXIBLE
-- 119053GT CLAMP,HOSE,1.50 -- 50974GT BUMPER,RUBBER,COVERS
4 110304GT RADIATOR,FORD/PERKINS***..............1 -- 5365GT NUT,NYLOCK,10-24
-- 24038GT SHOCK MOUNT,SMALL -- 54244GT BRACKET,LATCH MOUNT,RH***
-- 65473GT CAP,RADIATOR,PERKINS/FORD
-- 54432GT LANYARD,LYNCH PIN ASSY
-- 77482GT PULLEY, WATER PUMP -- 75041GT SCREW,PHILLIPS,PHM,10-32 X 1
-- 824120GT WASHER,FLAT,.375X1.50X.125,ZAG.....2
28 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG.........10
-- 94886GT FAN SPACER 29 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................8
5 235660GT FORMING,RADIATOR SHROUD...........1 30 Ref. FILTER ASSY
6 1256479GT SCREW,PHPM,10-24X.50,ZAG..............6 (refer to 418.1)
7 1253185GT WASHER,FLAT,#10,USS,ZAG................6 31 89771GT HOUSING,PUMP MOUNT (54573)........1
8 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2 -- 1257704GT SCREW,HHC,M8-1.25X12,DIN933,10....6
9 56912GT SPRING CLIP,1/4-20,.025-.15X.5, -- 128003GT COUPLER,15
ZAG.........................................................4 TOOTH,FBA,PERKINS**........................1
10 88990PGT SHROUD,FAN PAINTED.........................1 32 1257837GT SCREW,HHC,M10-1.5X65,DIN931,10.9,ZAB.2
11 237385GT HOSE HANGER, MSG425.....................2 33 231529GT NUT,TL
FLG,M10-1.5,DIN6927,10,ZAB...............7
12 1257076GT BOLT,SHS,1/4-28X4,ZAG.......................1
34 1257776GT SCREW,HHC,M10-1.5X35,DIN933,10....5
13 825355GT WASHER,FLAT,M6,DIN125,ZAB............2
35 94889GT FUEL FILTER ASSEMBLY......................1
14 6178GT NUT,NYLOCK,10-32...............................1
-- 62421GT FILTER,FUEL,PERKINS
15 89953GT FLATBAR,ALUM,THROTTLE
LINKAGE................................................1 36 217525GT HOSE, PERKINS INTAKE......................1
16 54579GT HOSE,LOWER,RADIATOR,PERKINS.....1 37 1257707GT SCREW,HHC,M10-1.5X50,DIN931,10....2
-- 22672GT CLAMP,HOSE,1.75 38 63463GT AIR CLEANER,NELSON***....................1
-- 39518GT CLAMP,2.00,#32 X 3/8,RUB CUSH -- 52866GT EVACUATOR VALVE-AIR CLEANER
-- 6653GT CLAMP,1.88,#30 X 1/4,RUB CUSH -- 58415GT CLIP,AIR CLEANER END CAP***
17 128984GT DIPSTICK, STRAIGHT SHORT..............1 -- 62420GT FILTER,AIR***
18 128985GT DIPSTICK TUBE, STRAIGHT SHORT....1 -- 65810GT BAFFLE, AIR CLEANER (27915)**
19 94762GT OIL FILTER - PERKINS..........................1 39 53952GT BRKT,AIR CLEANER
ORIENTATION**.....................................1
20 88988PGT FORMING,ENGINE MOUNT RH
PAINTE...................................................1 -- 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............2
21 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2 -- 824028GT NUT,TL FLG,5/16-18,G,ZAG...................2
22 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................7 40 229698GT FORMING, AIR CLEANER MOUNT.......1
23 77402GT SOLENOID,THROTTLE ACTUATOR -- 25929GT SCREW,HHC,M8 X 30MM,GRD 8.8.......1
DSL.........................................................1 -- 824133GT SCREW,HHF,M8-1.25X25,DIN6921,1.....2
-- 21130GT CLEVIS YOKE-1/4-28,PLTD W/PIN........1 41 80391GT U-BOLT,5/16 -18 X 2IN**.........................1
-- 824041GT NUT,1/4-28,8,ZAG 42 824028GT NUT,TL FLG,5/16-18,G,ZAG...................2
24 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........5 43 217228GT BRACKET,RIGHT HARNESS MT...........1
25 128588GT FORMING,SOLENOID MOUNT.............1 -- 1257704GT SCREW,HHC,M8-1.25X12,DIN933,10....2
26 147826GT SEPRTR/FLTR,FUEL DSL,15GPH,.30....2 -- 824141GT WASHER,LOCK,M8,ZAB........................2
-- 62433GT FILTER,ELEMENT,30 MIC,75020
27 217491GT ASSEMBLY,ENGINE TRAY

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 93


400 Engine Components April 2017

414.1 Perkins 404F-22 Engine, View 1

94 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

414.1 Perkins 404F-22 Engine, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A Due to Tier 4 regulations, many engine -- 161396GT FORMING, SUPPORT, 404F


replacement parts require the engine serial 29 60585GT ISOLATOR,VIBRATION,M8
number at time of order placement. When MALE/FEM..............................................1
ordering engine parts please have both
machine and engine serial numbers 30 88989GT FORMING,UPPER RAD SUPPORT.......1
available. For internal engine parts, contact 31 6090GT SCREW,HHC,1/4-20 X .75......................2
engine dealer
32 6638GT WASHER,FLAT,USS,1/4"Y.....................2
B 214335GT ENGINE,PERKINS,DIESEL,404F-22
33 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
C 1257825GT HARDWARE KIT,PERKINS 404F BELL ZAG.........................................................2
1 217688GT TAILPIPE, Z45 PERK 404F-22...............1 replaced 73871
2 54578GT HOSE,UPPER RADIATOR,PERKINS.....1 34 28214GT SCREW,HHC,M8 X 45............................1
3 22672GT CLAMP,HOSE,1.75.................................2 35 102121GT CLAMP,MUFFLER,1-7/8 IN....................1
4 21019GT SCREW,PHIL,PHM,10-24 X.5,SEMS....12
5 6146GT WASHER,FLAT,MS,#10,Y.....................12
6 217712GT GUARD, FAN, PERKINS TIER 4............1
7 88990GT SHROUD,FAN.........................................1
8 110304GT RADIATOR,FORD/PERKINS***..............1
-- 65473GT CAP,RADIATOR,PERKINS/FORD
9 235660GT FORMING,RADIATOR SHROUD...........1
10 70367GT BOTTLE,COOLANT
RECOVERY,3.7***..................................1
overflow tube is 16"
-- 106226-1600GT TUBING, VINYL, 1/2" CLEAR,16"
-- 115431GT CAP ASSY,COOLANT BOTTLE***
11 6888GT SCREW,HHC,1/4-20 X 1.........................4
12 5397GT WASHER,FLAT,USS,5/16",Y..................4
13 6091GT NUT,NYLOCK,1/4-20..............................4
14 54579GT HOSE,LOWER,RADIATOR,PERKINS.....1
15 36208GT CLAMP,HOSE,1.25***.............................2
16 6653GT CLAMP,1.88,#30 X 1/4,RUB CUSH........1
use to secure hose
17 39518GT CLAMP,2.00,#32 X 3/8,RUB CUSH........1
use to secure hose
18 Ref.Engine Tray
refer to 418.1
19 24038GT SHOCK MOUNT,SMALL.........................4
20 15086GT WASHER,FLAT,.375 X 1.5 X .125...........2
21 4828GT NUT,NYLOCK,3/8-16..............................2
22 94762GT OIL FILTER - PERKINS..........................1
23 128984GT DIPSTICK, STRAIGHT SHORT..............1
-- 128985GT DIPSTICK TUBE, STRAIGHT SHORT
24 1252941GT SWITCH,OIL PRESS,PERKINS 404F.....1
25 139936GT ADAPTER,EYEBOLT..............................1
26 101085GT GASKET.................................................2
27 94889GT FUEL FILTER ASSEMBLY......................1
-- 62421GT FILTER,FUEL,PERKINS
28 161395GT FORMING, FILTER MOUNT, 404F.........1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 95


400 Engine Components April 2017

415.1 Perkins 404F-22 Engine, View 2

96 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

415.1 Perkins 404F-22 Engine, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

A Due to Tier 4 regulations, many engine 28 824507GT PUMP MOUNT,PERKINS 404F-22.........1


replacement parts require the engine serial
29 27584GT SCREW,HHC,M12 X 35MM
number at time of order placement. When
ordering engine parts please have both 30 49410GT WASHER,FLAT,M12
machine and engine serial numbers 31 128061GT SCREW, HHC, M10 X 1.5 X 50
available. For internal engine parts, contact
engine dealer 32 128022GT KIT,FBA STYLE COUPLER,PERKINS....1
includes 15-tooth coupler (128003),
B 106663GT SOLENOID,SHUT DOWN PERKIN40422 fastener kit (1263209) and grease
1 217703GT WDMT, PERKINS INTAKE AIR HOSE.....1 -- 128003GT COUPLER,15 TOOTH,FBA,PERKINS**
2 35434GT CLAMP,HOSE,2.00***.............................4 includes grease
3 217187GT HOSE, INTAKE, 2"ID X 3".......................1 -- 128024GT SCREW, HHC, M8 X 1.25 X 12
4 1256479GT SCREW,PHPM,10-24X.50,ZAG..............2 -- 128025GT GREASE,SERVICE PACKET
5 5365GT NUT,NYLOCK,10-24...............................2 33 Ref. Forming Engine Mount....................1
refer to 418.1
6 219181GT WELDMENT, INTAKE BOX.....................1
34 80391GT U-BOLT,5/16 -18 X 2IN**.........................1
7 217682GT HOSE, RAW AIR INTAKE, Z45...............1
35 18503GT NUT,LOCKING-LG.FLANGE,5/16-18.....4
8 45435GT CLAMP,HOSE,2.50"***............................2
36 54687GT SCREW,HHC,M14 X
9 216150GT ADAPTER, AIR HOSE, PERK 404F.......1 1.5X40MM,GR8.8...................................4
10 63463GT AIR CLEANER,NELSON***....................1 37 37505GT WASHER,LOCK,M14..............................4
all plastic housing, for the metal type
housing see PN 27915 38 49411GT WASHER,FLAT,M14...............................4
-- 52866GT EVACUATOR VALVE-AIR CLEANER 39 1279271GT SOLENOID,SHUTDOWN,PERKINS,404F-22
-- 58415GT CLIP,AIR CLEANER END CAP***
-- 62420GT FILTER,AIR***
-- 65810GT BAFFLE, AIR CLEANER (27915)**
11 53952GT BRKT,AIR CLEANER
ORIENTATION**.....................................1
12 8177GT SCREW,HHC,1/2-13 X 1.5......................1
13 6095GT WASHER,FLAT,USS,1/2",Y....................2
14 6198GT NUT,NYLOCK,1/2-13..............................1
15 215472GT PLATE, AIR CLEANER, 404F-22............1
16 6888GT SCREW,HHC,1/4-20 X 1.........................2
17 6638GT WASHER,FLAT,USS,1/4"Y.....................4
18 18504GT NUT,LOCKING-LG.FLANGE,1/4-20.......2
19 Ref. Engine Tray
refer to 418.1
20 8915GT SCREW,HHC,1/4-20 X 1.25....................2
21 6091GT NUT,NYLOCK,1/4-20..............................2
22 128588GT FORMING,SOLENOID MOUNT.............1
23 147826GT SEPRTR/FLTR,FUEL DSL,15GPH,.30....1
-- 54205GT HOSE END,BARB,1/4 MNPTX5/16,90
-- 54437GT HOSE END,BARB,1/4 MNPTX5/16,ST
-- 75020GT SEPRTR/FLTR,FUEL DSL,15GPH,.30
24 85053GT SCREW,HHC,M10 X 1.5 X70,GR 8.8.....4
25 22699GT WASHER,FLAT,M10,ZINC PLTD.
26 22736GT NUT,NYLOCK,M10X1.50
27 85059GT SCREW,HHC,M10 X 1.5 X 35

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 97


400 Engine Components April 2017

416.1 Perkins 404F-22 Engine, View 3

98 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

416.1 Perkins 404F-22 Engine, View 3

Item Part No. Description Qty.

A Due to Tier 4 regulations, many engine


replacement parts require the engine serial
number at time of order placement. When
ordering engine parts please have both
machine and engine serial numbers
available. For internal engine parts, contact
engine dealer
C 1252941GT SWITCH,OIL PRESS,PERKINS 404F
D 97473GT SENSOR,WATER TEMPERATURE
E 85155GT PUMP,PRIMER,PERKINS***
F 128991GT THERMOSTAT
G 1252944GT PUMP,FUEL LIFT,PERKINS 404F
1 65636GT CAP, OIL FILLER....................................1
2 65638GT SEAL, OIL FILLER CAP.........................1
3 128986GT WATER OUTLET, VERTICAL.................1
4 128061GT SCREW, HHC, M10 X 1.5 X 50
5 22699GT WASHER,FLAT,M10,ZINC PLTD.
6 22736GT NUT,NYLOCK,M10X1.50
7 1252940GT STARTER,PERKINS 404F......................1
8 1251814GT ALTERNATOR - 85 AMP, INT REGU......1
9 1252942GT PUMP,WATER,PERKINS 404F...............1
10 77482GT PULLEY, WATER PUMP.........................1
11 1252943GT SPACER,FAN,PERKINS 404F................1
12 77483GT FAN, ENGINE (104-22)(404-22)*............1
13 77736GT GLOW PLUG (PERKINS 404-22)...........4

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 99


400 Engine Components April 2017

417.1 Perkins 404F-22 Engine, View 4

100 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

417.1 Perkins 404F-22 Engine, View 4

Item Part No. Description Qty. Item Part No. Description Qty.

A Due to Tier 4 regulations, many engine 27 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............2


replacement parts require the engine serial 28 1255758GT WASHER,FLAT,3/8,USS,ZAG.................2
number at time of order placement. When
ordering engine parts please have both 29 824025GT NUT,TL,3/8-16,C,ZAG.............................2
machine and engine serial numbers 30 50974GT BUMPER,RUBBER,COVERS.................2
available. For internal engine parts, contact
engine dealer 31 215593GT FORMING, ENGINE COVER LATCH.....1

1 8357GT SCREW,HHC,1/2-13 X 3.5......................4 32 45363GT LATCH,FLEXIBLE...................................1

2 6095GT WASHER,FLAT,USS,1/2",Y....................4 33 826516GT SCREW, PHPM, 10-32 X 1.0, ZAG.........2

3 54687GT SCREW,HHC,M14 X 34 1264261GT NUT,SERRATED,10-32,ZAG...................2


1.5X40MM,GR8.8...................................4 35 4828GT NUT,NYLOCK,3/8-16..............................8
4 37505GT WASHER,LOCK,M14..............................4 36 5397GT WASHER,FLAT,USS,5/16",Y..................8
5 49411GT WASHER,FLAT,M14...............................4 37 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........8
6 88988GT FORMING,ENGINE MOUNT RH............1 38 54432GT LANYARD,LYNCH PIN ASSY.................1
7A 1251815GT MANIFOLD,EXHAUST,PERKINS 404F...1 39 27126GT LATCH,DRAW,ADJUSTABLE.................1
7B 1251819GT GASKET,EXHAUST 40 824062GT SCREW,HHC,1/4-20X1.5,8,ZAG............2
MANIFOLD,PERK...................................1
41 824113GT WASHER,FLAT,1/4,USS,ZAG.................2
7C 1251995GT STUD,EXHAUST,PERKINS 404F...........1
42 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................3
7D 1251996GT NUT,EXHAUST,PERKINS 404F..............1
43 6198GT NUT,NYLOCK,1/2-13..............................4
8 94887GT INTAKE MANIFOLD................................1
44 24040GT WASHER,1/2 PLATE(1/2X2.25X3/16.....4
9A 1251816GT FLANGE,EXHAUST,PERKINS 404F......1
45 101729GT WASHER,VIBRATION ISOLATING.........4
9B 1251818GT GASKET,EXHAUST
46 Ref. WELDMENT, ENGINE TRAY..........1
ELBOW,PERKINS...................................1
refer to 418.1
10 826856GT FITTING, 90 DEG, #4FJX-#4FP.............1
47 1256853GT SCREW,HHF,1/4-20X4.5,8,ZAG.............1
(fuel line)
48 219353GT FORMING, FUEL LINE BRACKET.........1
11 1260372GT SCREW,HHC,5/8-11X1.75,8,ZAG..........2
49 105214GT CABLE TIE MOUNT, WINGED...............2
12 1257229GT WASHER,LOCK,5/8,ZAG.......................2
50 219991GT SPACER,19.1 ODX13.5 IDX15.9............4
13 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG.......2
51 70452GT ISOLATOR,ENGINE VIBRATION***.......4
14 107803GT PIN,1.00DIAX15.56LG,CHAMFER.........1
15 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........3
16 1255452GT ROD END,.375 X 2.25,ZAG....................1
17 107805GT EAR, ENGINE TRAY PIVOT...................1
18 161611GT FORMING, ENGINE MOUNT,
PERKINS................................................1
19 824093GT SCREW,HHF,3/8-16X1.75,8,ZAG...........2
20 99346GT CLIP, METAL MOUNTING......................1
21 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................3
22 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4
23 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............4
24 235654GT FORMING,OIL FILTER BRACKET.........1
25 60334GT FILTER ASSY,HIGH PRESS SAE-12*.....1
-- 58222GT O-RING,FILTER ASSY (60334)***
-- 58223GT SEAL,FILTER ASSY (60334)***
-- 58380GT FILTER INDICATOR-(60334)
-- 60857GT FILTER,ELEMENT,BETA(5)=1000
26 1267807GT ASSEMBLY, MED. PRESS. FILTER,.......1
-- 1268229GT ELEMENT-5 MIC, PAPER, W/BYPASS
for 1267807

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 101


400 Engine Components April 2017

418.1 Engine Tray

102 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 400 Engine Components

418.1 Engine Tray

Item Part No. Description Qty. Item Part No. Description Qty.

1 111699GT FORMING,FUEL PRES.REG MNT........1 32 1264261GT NUT,SERRATED,10-32,ZAG...................2


2 1255763GT SCREW,HHF,5/16-18X1.5,8,ZAG...........2 33 215593GT FORMING, ENGINE COVER LATCH.....1
3 824028GT NUT,TL FLG,5/16-18,G,ZAG...................2 34 54432GT LANYARD,LYNCH PIN ASSY.................1
4 122246GT REGULATOR,FUEL 35 27126GT LATCH,DRAW,ADJUSTABLE.................1
PRESS,TME27'07...................................1 36 824062GT SCREW,HHC,1/4-20X1.5,8,ZAG............2
5 824064GT SCREW,HHC,1/4-20X2.25,8,ZAG
37 147067GT BRACKET,BATTERY MOUNT................1
6 824113GT WASHER,FLAT,1/4,USS,ZAG.................6
38A 30143GT BATTERY,12V,1000 CCA GRP 31
7 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................8 wet battery, deisel engine
8 1260372GT SCREW,HHC,5/8-11X1.75,8,ZAG..........2 38B 36872GT BATTERY, 12V,900 CCA.........................1
"10"" x 7"" x 8.25""; wet battery, gasoline
9 1257229GT WASHER,LOCK,5/8,ZAG
engine"
10 1256182GT WASHER,FLAT,5/8,F436,HRD,ZAG
39A 30144GT BATTERY HOLD DOWN,GROUP 31......1
11 107805GT EAR, ENGINE TRAY PIVOT...................1 deisel engine
12 107803GT PIN,1.00DIAX15.56LG,CHAMFER.........1 39B T107827GT BATTERY HOLD DOWN
13 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........3 gasoline engine
14 1255452GT ROD END,.375 X 2.25,ZAG....................1 -- 1256679GT NUT,SERRATED,1/4-20,8,ZAG
"not included, sold seperately, gasoline
15 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............2 engine"
16 1255758GT WASHER,FLAT,3/8,USS,ZAG.................2 -- 6091GT NUT,NYLOCK,1/4-20..............................2
17 824025GT NUT,TL,3/8-16,C,ZAG.............................2 "not included, sold seperately, gasoline
engine"
18A 94077GT SENSOR,LEVEL,4.5 DEG
"ANSI; white ring. PN 1261449 may be -- 824113GT WASHER,FLAT,1/4,USS,ZAG.................2
required, see below." "not included, sold seperately, gasoline
engine"
18B 110382GT LEVEL SENSOR,LS60,YL,2.5X4.5
CE with load sense; yellow ring 40A 45708GT HOOK,BATT HOLD DOWN,10"..............2
deisel engine
18C 1264947GT KIT, LEVEL SENSOR, 6 PIN CONN.
"For ANSI/CSA models with 6-pin wire 40B 824209GT ROD,THREADED,1/4-20X8.5,ZAG.........2
harness connector" gasoline engine
19 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........3 41 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................2
20 824093GT SCREW,HHF,3/8-16X1.75,8,ZAG...........2 42 826171GT SCREW,HHF,1/2-13X1.75,ZAG..............2
21 99346GT CLIP, METAL MOUNTING......................1 43 1256853GT SCREW,HHF,1/4-20X4.5,8,ZAG
22 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4 44 219353GT FORMING, FUEL LINE BRACKET.........1
23 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............4 45 105214GT CABLE TIE MOUNT, WINGED...............2
24 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............4
25 235654GT FORMING,OIL FILTER BRACKET.........1
26 60334GT FILTER ASSY,HIGH PRESS SAE-12*.....1
-- 58222GT O-RING,FILTER ASSY (60334)***
-- 58223GT SEAL,FILTER ASSY (60334)***
-- 58380GT FILTER INDICATOR-(60334)
-- 60857GT FILTER,ELEMENT,BETA(5)=1000
27 1267807GT ASSEMBLY, MED. PRESS. FILTER,.......1
-- 1268229GT ELEMENT-5 MIC, PAPER, W/BYPASS
for 1267807
28 235649GT WELDMENT, ENGINE TRAY..................1
29 50974GT BUMPER,RUBBER,COVERS.................2
30 45363GT LATCH,FLEXIBLE...................................1
31 826516GT SCREW, PHPM, 10-32 X 1.0, ZAG.........2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 103


500 Boom Components April 2017

501.1 Boom Pins and Bearings

104 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 500 Boom Components

501.1 Boom Pins and Bearings

Item Part No. Description Qty.

1 88676GT PIN,2.00DIAX24.00LG,CHAMFER***.....1
2 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............4
3 1256267GT ROD END,.5 X 3.75,ZAG........................8
4 107859GT PIN,2.00DIAX12.88LG,CHAMFER***.....2
5 18720GT BEARING,2.0IDX2.25ODX1.50L..........16
6 45071GT BEARING,1.5IDX1.75ODX1.5L..............4
7 107727GT PIN,1.50DIAX7.50LG,1HOLE***.............2
8 54156GT BEARING,FL,1.5IDX1.75ODX1.10LG.....4
9 107588GT PIN,2.00DIAX10.88LG,CHAMFER.........4
10 1256844GT SCREW,HHC,1/2-13X1.5,8,ZAG............4
11 824111GT WASHER,LOCK,1/2,ZAG.......................4
12 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
13 1260940GT SCREW,HHC,3/8-16X3,8,ZAG...............4
14 50455GT PIN,1.50DIAX13.88LG,2HOLE...............4
15 54726GT WEAR PAD,SECONDARY
CYL,NON/JIB..........................................1
Z-45/25 non jib
16 1259681GT SCREW,HHC,3/8-16X3.75,8,ZAG
Z-45/25 non jib
17 1255758GT WASHER,FLAT,3/8,USS,ZAG
Z-45/25 non jib
18 824029GT NUT,TL FLG,3/8-16,G,ZAG
Z-45/25 non jib
19 88203GT CYLINDER,ELEVATE,Z45/25***.............2
-- 77303GT VALVE,CNTRBAL 3500PSI,ATM VEN
for 88203
-- 77521GT SEAL KIT,ELEVATE (88203)
for 88203
20 107590GT PIN,2.00DIAX12.88LG,CHAMFER***.....1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 105


500 Boom Components April 2017

502.1 Boom Linkage

106 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 500 Boom Components

502.1 Boom Linkage

Item Part No. Description Qty. Item Part No. Description Qty.

1 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............2 26 6178GT NUT,NYLOCK,10-32...............................4


2 824029GT NUT,TL FLG,3/8-16,G,ZAG...................11 27 56849GT PAD,REST,1"THICK,W/STUDS*.............1
3 237688GT COVER, UPPER PIVOT.........................1 -- 824038GT NUT,TL JAM,3/8-16,A,ZAG.....................2
4 88356-11163GT SWITCH,LIMIT,W/RLLR ARM,NO/NC*...1 28 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........2
-- 106427GT LS ROT.HEAD W/O LEVER (ZCE01) 29 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........2
-- 97128GT ROLLER ARM,LIMIT SWITCH*** 30 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4
5 43960GT WIRE CABLE,16/4 CON.TPE JKT 31 50548PGT HOSE COVER,LOWER
6 94529GT CLAMPING BLOCK,HOSE***.................2 LEVEL,BOT,PAI.......................................1
32 1697-400GT TRIMLOCK,BLACK,3/16 X 4 INCHES.....2
7 94531PGT BRACKET,HOSE CLAMP PAINTED***....1
33 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG............2
8 128998GT CLAMPING BLOCK, CABLE, Z45/51.....1
34 824110GT WASHER,LOCK,3/8,ZAG.......................2
9 106983GT WELDMENT,UPPER SECONDARY***....1
35 49772GT WEAR PAD,6 X 1.5 X.50,W/INSERT
10 42941-75GT HOSE,3/8",FUEL,30R7...........................9
11 88370PGT 36 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
HOSE COVER,UPPER
ARM,PAINTED........................................1 37 Ref. Upper Pivot Assembly
12 106986GT WELDMENT,UPPER LEVELING (refer to 503.1)
ARM***....................................................1
13 50517-SGT HOSE COVER,LOWER
LEVEL,TOP,PAI.......................................1
14 70685PGT FORMING, HOSE CLAMP, PAINTED.....1
15 106974GT WELDMENT,LOWER LEVELING ARM...1
16 106972GT WELDMENT,MID
PIVOT,MACHINED***..............................1
"(decal not included, refer to section 100)"
17 50952-SGT BOOM REST WELDMENT.....................1
Z-45/25J
18A 10587GT SCREW,HHC,1/2-13 X.75
Z-45/25
18B 1256844GT SCREW,HHC,1/2-13X1.5,8,ZAG
Z-45/25J
19 825353GT WASHER,FLAT,1/2,SAE,HRD,ZAG
Z-45/25J
20A 107881GT WEAR PAD,MID PIVOT***......................2
Z-45/25
20B 107881GT WEAR PAD,MID PIVOT***......................1
Z-45/25J
21A 824082GT SCREW,HHF,1/4-20X1.75,8,ZAG...........6
Z-45/25
21B 824082GT SCREW,HHF,1/4-20X1.75,8,ZAG...........3
Z-45/25J
21C 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............3
Z-45/25J
22 50479GT CONNECTING LINK,MACHINED ***......1
23 106976GT WELDMENT,LOWER,SECONDARY***...1
24 88356-11205GT SWITCH,LIMIT,W/RLLR ARM NO/NC.....1
-- 89756GT NECK/HEAD-LIMIT SWITCH (88356)
-- 97128GT ROLLER ARM,LIMIT SWITCH***
25 1256177GT SCREW,PHPM,10-32X1.75,ZAG............4

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 107


500 Boom Components April 2017

503.1 Upper Pivot Components

108 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 500 Boom Components

503.1 Upper Pivot Components

Item Part No. Description Qty.

1 18720GT BEARING,2.0IDX2.25ODX1.50L............2
2 34276GT PIN,1.25DIAX3.37LG,1HOLE.................1
3 824067GT SCREW,HHC,3/8-16X1,8,ZAG
4 824110GT WASHER,LOCK,3/8,ZAG
5 1255452GT ROD END,.375 X 2.25,ZAG....................1
6 77362GT CYLINDER,MASTER,Z45***..................1
-- 77364GT SEAL KIT,MASTER & SLAVE CYL
7 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG
8 70671GT PIN,1.25 DIA X 3.19 LG, PLATE.............1
9 50542GT PIN,1.75DIAX9.25LG,1HOLE.................1
10 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG
11 825019GT ROD END,.375X3.69,ZAG......................1
12 824029GT NUT,TL FLG,3/8-16,G,ZAG
13 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............1
14 1256267GT ROD END,.5 X 3.75,ZAG........................2
15 31310GT BEARING,GARLOCK,28DU24...............4
16A 1263056GT CYLINDER,PRIM LIFT NON JIB,Z45.....1
Z-45/25 (includes item 15)
16B 1263057GT CYLINDER,PRIM LIFT JIB,Z45..............1
Z-45/25J (includes item 15)
17 70534GT PIN,1.75DIAX11.88LG,CHAMFER.........1
18 70589GT UPPER PIVOT,MACHINING***...............1
-- 55753GT BUMPER, PLASTIC, 1.25 O.D.
19 30370GT BEARING,1.25IDX1.5ODX1.00L............1
20 88676GT PIN,2.00DIAX24.00LG,CHAMFER***.....1
21 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG
22 Ref. Primary and Extension Booms
(refer to 504.1)

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 109


500 Boom Components April 2017

504.1 Primary and Extension Booms

110 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 500 Boom Components

504.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

1 88356-11205GT SWITCH,LIMIT,W/RLLR ARM NO/NC.....1 22 50698GT WEAR PAD,EXTENSION CYLINDER.....1


-- 19491GT CONTACTOR,LIMIT SWITCH 23A 824082GT SCREW,HHF,1/4-20X1.75,8,ZAG...........2
-- 97128GT ROLLER ARM,LIMIT SWITCH*** 23B 824063GT SCREW,HHC,1/4-20X1.75,8,ZAG..........2
Z-45/25J
2A 1256922GT SCREW,PHPM,10-32X2.25,ZAG
24 824027GT NUT,TL FLG,1/4-20,G,ZAG
2B 1265481GT SCREW,PHPM,10-32X2,ZAG
Z-45/25J 25 824164GT SNAP RING,EXTERNAL,1.25,ZAG........2
3 1264261GT NUT,SERRATED,10-32,ZAG 26A 824151GT WASHER,SHIM,1.270X2.130X.062,Z.....2
4 77376GT SPACER,NYLON,2.00 X 1.33 X.310.......1 26B 824151GT WASHER,SHIM,1.270X2.130X.062,Z.....4
Z-45/25J
5 77375GT SPACER,NYLON,2.01 X 1.28 X.135.......1
27A 128605GT WELDMENT, EXT. BOOM,Z45 NJ..........1
6 50584GT PIN,1.25DIAX9.38LG,THREADED.........4
Z-45/25 non Jib (shown)
7 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG
27B 128304GT WELDMENT,EXT. BOOM,Z45 JIB
8 824110GT WASHER,LOCK,3/8,ZAG.....................29 Z-45/25J
9 825019GT ROD END,.375X3.69,ZAG......................1 28 50546GT PIN,1.25DIAX6.36LG,2RING..................1
10 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG..........24 29 50552GT WEAR PAD,EXTENSION BOOM............1
11 824113GT WASHER,FLAT,1/4,USS,ZAG.................4 30 128995GT FORMING, HOSE CLAMP RETAINER....3
12 34125GT WEAR PAD,5 X 1.5 X .75 W/NUTS........7 31 128601GT CLAMP, PRI, HOSE/CABLE, Z45/51......3
Z-45/25 non Jib
32A 824124GT BOLT,CARRIAGE,1/4-20X.75,5,ZAG......3
13 29080GT SHIM,WEAR PAD,5X 1.5 16GA..............9
32B 1256127GT BOLT,CARRIAGE,1/4-20X1,5,ZAG.........3
14 42502GT SHIM,SIDE PAD 22GA...........................8 Z-45/25J
15 54157GT WEAR PAD,PRIMARY BOOM,JIB..........1
Z-45/25J
16 1256847GT SCREW,HHC,3/8-16X1.75,8,ZAG..........2
17 825358GT WASHER,FLAT,5/16,USS,ZAG
18 30138GT WEAR PAD,5 X 1.5 X .625 W/NUTS......8
19A 128603GT WELDMENT,PRIMARY BOOM,Z45NJ....1
"Z-45/25 non Jib, bearings and word decals
included"
19B 128301GT WELDMENT,PRIMARY BOOM,Z45 JIB
"Z-45/25J, bearings and word decals
included"
20 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG..........4
21A 54570GT CYLINDER,EXTEND,Z45 NON JIB........1
Z-45/25 non Jib
-- 54063GT VALVE,CB.CBBC-LHN@1000***
for 54570
-- 65788GT SEAL KIT CYL Z45 (54570)
for 54570
-- 77410GT VALVE,COUNTERBALNCE,1500 PSI**
for 54570
21B 54569GT CYLINDER,EXTEND,Z45J***
Z-45/25J
-- 43018GT SEAL KIT (39345)
for 54063
-- 54063GT VALVE,CB.CBBC-LHN@1000***
for 54569
-- 65790GT SEAL KIT CYL.Z45(54569)
for 54569
-- 77410GT VALVE,COUNTERBALNCE,1500 PSI**
for 54569

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 111


500 Boom Components April 2017

505.1 Cable Track

112 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 500 Boom Components

505.1 Cable Track

Item Part No. Description Qty.

1 Ref. Primary and Extension Booms


(refer to 504.1)
2A 1256231GT SCREW,HHF,1/4-20X2.75,8,ZAG...........2
Z-45/25
2B 1256803GT SCREW,HHC,1/4-20X2.75,8,ZAG..........2
Z-45/25J
3 824027GT NUT,TL FLG,1/4-20,G,ZAG...................11
4 128862GT BACKING PLATE, PULLTUBE................1
5 128310GT CLAMP, JIB HOSE/CABLE, Z45/51........1
6 128311GT CLAMP, JIB HOSE/CABLE, Z45/51........1
7A 824079GT SCREW,HHF,1/4-20X1,8,ZAG................1
Z-45/25
7B 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............1
Z-45/25J
8 824079GT SCREW,HHF,1/4-20X1,8,ZAG................4
9 824059GT SCREW,HHC,1/4-20X.75,8,ZAG............4
10 54271GT SPACER,HOSE CLAMP,RUBBER..........4
11 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................3
12A 128596GT COVER, CABLETRACK TRAY, Z51........1
Z-45/25
12B 128308GT COVER,CABLETRACK TRAY,Z40/45.....1
Z-45/25J
13A 139779GT WELDMENT, CABLETRACK TRAY........1
Z-45/25
13B 139781GT WELDMENT, CABLETRACK TRAY........1
Z-45/25J
14A 139701GT CABLE TRACK, NP400, 31 LINK...........1
Z-45/25
-- 111051GT REPAIR LINK,7 LINKS NP400-7***
for 139701
-- 111052GT REPAIR LINK,NP400-7***
for 139701
-- 111053GT REPAIR END BRKT SET,NP400-7***
for 139701
14B 139702GT CABLE TRACK, NP400, 23 LINK...........1
Z-45/25J
-- 111051GT REPAIR LINK,7 LINKS NP400-7***
for 139702
-- 111052GT REPAIR LINK,NP400-7***
for 139702
-- 111053GT REPAIR END BRKT SET,NP400-7***
for 139702
15A 128597GT TUBE, CABLETRACK ARM, Z51...........1
Z-45/25
15B 128309GT TUBE, CABLETRACK ARM, Z40/45......1
Z-45/25J

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 113


500 Boom Components April 2017

506.1 Non-Jib Platform Leveling and Rotation , Z-45/25

114 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 500 Boom Components

506.1 Non-Jib Platform Leveling and Rotation , Z-45/25

Item Part No. Description Qty.

1 Ref. Primary Extension Boom


(refer to 504.1)
2 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............1
3 825019GT ROD END,.375X3.69,ZAG......................3
4 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................3
5 50543GT PIN,1.25DIAX8.88LG,1HOLE.................1
6 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG............6
7 826793GT WASHER,FLAT,3/8,SAE,HRD,ZAG........6
8 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....2
9 233716GT ROTATOR,PLAT,Z45...............................1
non-jib units
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR
10 Ref. Counterbalance Manifold
(refer to 704.1)
11 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........3
12 54520-SGT WELDMNT,PLATFRM
SUPPORT,NJIB**....................................1
13 1257458GT NUT,TL,3/4-10,C,ZAG.............................1
14 1256863GT WASHER,FLAT,.75,SAE,HRD,ZAG........1
15 1273205GT SCREW,HHC,3/4-10X9.5,8,ZAG............1
16 T108075GT PIN,1.25DIAX5.25LG,1HOLE.................1
17 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........2
18 25683GT BEARING,POLYGON,20DU12...............4
19 77363GT CYLINDER,SLAVE,Z45***......................1
-- 43018GT SEAL KIT (39345)
for 54065
-- 54065GT VALVE,COUNTERBALANCE,3500***
for 77363
-- 77364GT SEAL KIT,MASTER & SLAVE CYL
for 77363
20 139687GT CLAMP, #4 HOSE, AIR AND LOOM.......1
21 139688GT BRACKET, HOSE CLAMP SUPPORT.....1
22 1256231GT SCREW,HHF,1/4-20X2.75,8,ZAG...........1
23 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
24 824079GT SCREW,HHF,1/4-20X1,8,ZAG
25 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH........1
26 21619GT CLAMP,1.50,#24 X 1/4,RUB CUSH........1
27 T107884GT PIN,1.25DIAX7.00LG,1HOLE.................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 115


500 Boom Components April 2017

507.1 Jib Boom and Platform Leveling, Z-45/25J

116 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 500 Boom Components

507.1 Jib Boom and Platform Leveling, Z-45/25J

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Primary and Extension Booms 33 Ref. Platform Rotator..............................1


(refer to 504.1) (refer to 508.1)
2 50546GT PIN,1.25DIAX6.36LG,2RING..................1 34 81175GT PIN,1.25DIAX14.45LG,2HOLE...............2
3 824151GT WASHER,SHIM,1.270X2.130X.062,Z.....4 35 77363GT CYLINDER,SLAVE,Z45***......................1
4 824164GT SNAP RING,EXTERNAL,1.25,ZAG........2 -- 43018GT SEAL KIT (39345)
for 50480 and 54065
5 50543GT PIN,1.25DIAX8.88LG,1HOLE.................1
-- 54065GT VALVE,COUNTERBALANCE,3500***
6 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............8
for 77363
7 825019GT ROD END,.375X3.69,ZAG......................9
-- 77364GT SEAL KIT,MASTER & SLAVE CYL
8 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................9 for 77363
9 T107883GT PIN,1.25DIAX7.88LG,1HOLE.................2 36 T108075GT PIN,1.25DIAX5.25LG,1HOLE.................1
10 1253478GT SCREW,HHF,3/8-16X2,8,ZAG................2 37 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......6
11 77181GT CLAMP,1.63,#26 X 3/8,RUB CUSH........2 38 50466GT WELDMENT,JIB BELL CRANK,MACH....1
12 128534GT JIB BOOM ASSY W/WORD DECAL......1
13 128454PGT COVER, JIB HOSES/CABLES...............1
14 128997GT CLAMPING BLOCK, CABLE, Z45/51.....2
-- 128511GT CLAMP,JIB HOSE/CABLE,ARCTIC
(arctic option)
15 128483GT BACKING PLATE, HOSE BLOCK, JIB....2
16 1256180GT BOLT,CARRIAGE,1/4-20X2.75,5,ZAG.....2
17 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................6
18 1256127GT BOLT,CARRIAGE,1/4-20X1,5,ZAG.........4
19 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............2
20 824110GT WASHER,LOCK,3/8,ZAG.......................2
21 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................1
22 81640GT WEAR PAD,3 X 1.5 X.625 W/NUTS.......2
23 119542GT CLAMP,TWO HOSE................................1
-- 119994GT CLAMP,TWO HOSE,ARCTIC.................1
(arctic option)
24 119536GT BRACKET,HOSE CLAMP***...................1
25 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............1
26 T107884GT PIN,1.25DIAX7.00LG,1HOLE.................1
27 61306-SGT COMPR.LINK,MACHINED,GND
CONTR*..................................................2
28 25683GT BEARING,POLYGON,20DU12...............4
29 54994GT CYLINDER,JIB,Z45,#4 PORTS***..........1
-- 43018GT SEAL KIT (39345)
for 50480 and 54065
-- 50480GT VALVE,COUNTERBALANCE,3800 PSI*
for 54994
-- 65789GT SEAL KIT (54994)
for 54994
30 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....4
31 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............4
32 Ref. Rotator Manifold
(refer to 704.1)

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 117


500 Boom Components April 2017

508.1 Platform Rotation and Support, Z-45/25J

118 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 500 Boom Components

508.1 Platform Rotation and Support, Z-45/25J

Item Part No. Description Qty.

1 824024GT NUT,TL,1/4-20,C,ZAG
2 1256803GT SCREW,HHC,1/4-20X2.75,8,ZAG
3 824087GT SCREW,HHF,5/16-18X1.25,8,ZAG.........4
4 824028GT NUT,TL FLG,5/16-18,G,ZAG...................4
5 77181GT CLAMP,1.63,#26 X 3/8,RUB CUSH........1
6 106163GT FORMING,CABLE GUIDE......................1
-- 55067GT GROMMET,RUBBER 3 X .19 X 3.5........2
Grommet not included
7 110671GT PLATE,JIB,ROTATE MANIFOLD.............1
8 824077GT SCREW,HHF,1/4-20X.5,8,ZAG...............2
9 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG............6
10 826793GT WASHER,FLAT,3/8,SAE,HRD,ZAG........6
11 1273205GT SCREW,HHC,3/4-10X9.5,8,ZAG............1
12 1256863GT WASHER,FLAT,.75,SAE,HRD,ZAG........1
13 1257458GT NUT,TL,3/4-10,C,ZAG.............................1
14 Ref. Jib Manifold
(refer to 704.1)
15 233715GT ROTATOR,PLAT,Z45J/Z51J
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR
for 233715
-- 30222GT BEARING,FL,1.25IDX1.41ODX1.50L
for 233715
-- 88516GT SCREW,BLEEDER,M5X0.8
for 233715
16 54510-SGT WELDMENT,PLATFORM SUPPORT.....1
jib models
-- 61998GT WELDMENT,PLATFORM SUPPORT
"jib models with platform overload option"

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 119


600 Platforms April 2017

601.1 Platform Configuration

120 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 600 Platforms

601.1 Platform Configuration

Item Part No. Description Qty.

A Complete Platform Assemblies with Decals


--
-- 1279140GT PLAT ASSY,6' W/SIDE GATE,Z45IC/Z51
ANSI WORD
USA and Canadian models
-- 1279141GT PLAT ASSY,6' W/SIDE GATE,Z45IC/Z51
AUS
Australian models
-- 1279142GT PLAT ASSY,6' W/SIDE GATE,Z45/51 CE
European models
-- 1279143GT PLAT ASSY,6' W/SIDE GATE,Z45/51 ANSI
SYM
Asia/South America models
B Complete Platform Assemblies and
Platform Weldments without Decals
(Warning tape & decals not included, refer
to section 100 for decals)
--
1A 1272303GT ASSY,6FT PLAT DUAL LG,BLANK
W/SIDE SWING GATE
-- 1274858GT ASSY,6' PLAT WELDMENT W/SIDE GATE
flooring and decal plate not included
2A 161541GT ASSY,4FT PLATFORM, NO DECALS
Single entry
-- 60042GT WELDMENT,4 FT PLATFORM
flooring and decal plate not included
2B 161542GT ASSY,5FT PLATFORM, NO DECALS
Single entry
-- 50294GT WELDMENT,5 FT PLATFORM
flooring and decal plate not included
2C 160809GT ASSY,6FT PLATFORM,NO DECALS
Single entry
-- 73900GT WELDMNT,6 FT PLATFORM
flooring and decal plate not included

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 121


600 Platforms April 2017

602.1 Platform Components

122 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 600 Platforms

602.1 Platform Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 824029GT NUT,TL FLG,3/8-16,G,ZAG 25 104804GT HINGE, SPRING, LONG LEG................2


2 824090GT SCREW,HHF,3/8-16X1,8,ZAG
3 Ref. Platform Control Box
(refer to 602.1 and 603.1)
4 824079GT SCREW,HHF,1/4-20X1,8,ZAG
5 824027GT NUT,TL FLG,1/4-20,G,ZAG
6 227617GT ASSEMBLY,FOOT SWITCH....................1
-- 119058GT CONN PLUG 4 WAY ENDCAP DT
-- 1257483GT KIT, FASTENER, FOOTSWITCH
(includes 1 each 1257248 and 1 each
1257249)
-- 227564GT FOOT SWITCH,20A IP65
-- 43960-6950GT WIRE CABLE,16GA/4 CON.TPE JKT*
-- 73739GT BOOT,PLUG 4 WAY
7 1256460GT SCREW,PHPM,10-24X1,ZAG.................2
8 73575GT SPRING CLIP,10-24,ZINC......................2
9 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
10 56912GT SPRING CLIP,1/4-20,.025-.15X.5, ZAG
11 147121GT COVER, FOOT SWITCH, LARGE..........1
12A 1267746GT FLOORING, 72X30 PLATFORM.............1
(sold seperately)
12B 73477PGT FLOORING, 6'FT PLATFORM................1
12C 54247PGT FLOORING,5 FT
PLATFORM,PAINTED.............................1
12D 60160PGT FLOORING,4 FT
PLATFORM,PAINTED.............................1
13 Ref. Platform Weldment..........................1
(refer to 601.1)
14 12448GT SLIDING MIDRAIL ASSY-STD...............1
(includes fasteners)
15 73574PGT PLATE,PLATFORM DECALS***.............1
(decals not included, refer to section 100)
16 24514GT BOX,INSTRUCTION STORAGE.............1
(decals not included, refer to section 100)
17 56424GT CLAMP,1.25X.5 RUBBER-CUSHION.....2
18 73610GT STEP PLATFORM ENTRY.....................1
19 94745GT TOEBOARD,ENTRY EUROPEAN
PNTD**...................................................1
20 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG
21A 54520-SGT WELDMNT,PLATFRM
SUPPORT,NJIB**....................................1
(non- jib models)
21B Ref. Platform Support.............................1
(refer to 508.1) (jib models)
22 43392GT BUMPER,BATTERY BOX & RAILS........2
23 1267747GT LATCH, SWING GATE............................1
24 1272307GT ASSY,SIDE SWING GATE......................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 123


600 Platforms April 2017

603.1 Platform Control Box, View 1

124 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 600 Platforms

603.1 Platform Control Box, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A 218447GT ASSEMBLY,PBOX,Z45 GAS 13C 229567GT PLUG, SANTOPRENE .5 BLACK DOME


"(complete) (includes Assy 218445 and Gasoline/LPG models
Gasket p/n 81488)(refer to section 1 for 14 66812GT BUTTON,PUSH,RED MUSHROOM
decal)" HEAD......................................................1
B 218445GT ASSEMBLY,PLATFORM CONTROL BOX -- 146478GT BOOT(BELLOWS),E-STOP,BLACK
for 218446 and 218447
-- 66818GT CONTACT,NC
C 81488GT GASKET,PLATFORM CONTROL BOX
for 218446 and 218447 -- 66821GT BASE,WITHOUT CONTACTS
D 824053GT ASSY, PBOX, Z-45 DEUTZ, T4 15 1264261GT NUT,SERRATED,10-32,ZAG...................4
"(complete) (includes Assy 218445 and 16 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........1
decal) (for Deutz D2.9L4)"
17 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL.....2
1 66813GT BUTTON,PUSH,BLACK W/SEAL***.......1
18 77351GT LANYARD,PLATFORM CONTROL
-- 66816GT CONTACT,N.O. BOX.........................................................2
-- 66821GT BASE,WITHOUT CONTACTS 19 Ref. JOYSTICK CONTROLLER,
2 128200GT SWITCH TOGGLE ASSY SPDT 3P MULTI-AXIS
MOM.......................................................1 (standard) (refer to 604.1)
"Platform Level; includes boot and -- 1269497GT GASKET, ISOLATION, JOYSTICK
hardware"
20 218165GT LIGHT,INDICATOR,RED 12V H-BRI.......1
3 128202GT SWITCH TOGGLE ASSY DPDT 3P (drive enable)
MOM.......................................................1
"Platform Rotate; includes boot and 21 128200GT SWITCH TOGGLE ASSY SPDT 3P
hardware" MOM.......................................................1
"Drive Enable; includes boot and hardware"
4 Ref. JOYSTICK CONTROLLER,
MULTI-AXIS 22 128204GT SWITCH TOGGLE ASSY SPDT 2P
(refer to 604.1) MNT........................................................1
"Engine idle (rpm) select switch; includes
5A 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM boot and hardware"
Jib boom up/down switch (if equipped)
23A 128204GT SWITCH TOGGLE ASSY SPDT 2P MNT
5B 229567GT PLUG, SANTOPRENE .5 BLACK DOME "Fuel Select (Gasoline/LPG models);
non-jib includes boot and hardware"
6 128200GT SWITCH TOGGLE ASSY SPDT 3P 23B 218165GT LIGHT,INDICATOR,RED 12V H-BRI
MOM.......................................................1 (models with digital display)
"Primary Boom Ext/Ret; includes boot and
hardware" 23C 229567GT PLUG, SANTOPRENE .5 BLACK DOME
Diesel models
7 229567GT PLUG, SANTOPRENE .5 BLACK
DOME.....................................................4 24 81096GT BRACKET,POWER TO PLAT, DOM........1

8 218165GT LIGHT,INDICATOR,RED 12V H-BRI.......1 25 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....2


(tilt sensor) 26 1257296GT SCREW,PHPM-ST,8.32X.50,TYPE F,
9 Ref. JOYSTICK CONTROLLER, 27 1257390GT WASHER,FLAT,#8,SAE,ZAG..................4
SINGLE-AXIS
28 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
(refer to 604.1)
29 10775GT T-BOX,2.75 X 4.5 X 2.0...........................1
10 128201GT SWITCH TOGGLE ASSY DPDT 2P MOM
"Emergency Lowering; includes boot and -- 13597GT TERMINAL,#10 RING,BLUE
hardware" -- 36878GT TERMINAL,FORK,BLUE (BULK)
11 128204GT SWITCH TOGGLE ASSY SPDT 2P MNT 30 13585GT OUTLET,110V GFCI***...........................1
"Drive Speed; includes boot and hardware"
31 74006GT COVER,GFCI,HORIZONTAL,WEATHER.1
12 128200GT SWITCH TOGGLE ASSY SPDT 3P MOM
"Engine Start; includes boot and hardware" 32 T112561GT PLATE,UK,POWER TO PLAT.................1

13A 128203GT SWITCH TOGGLE ASSY SPDT 2P MOM 33 1253489GT SCREW,FHPM,6-32 X .75,ZAG
"Glow Plug (Diesel models); includes boot 34 T112560GT RECEPTACLE,UK,110V.........................1
and hardware"
-- 74052GT GASKET,COVER,GFCI,WEATHERPROOF
13B 1254804GT LT.LAMP IND.AMBER 12V NH
35 10777GT COVER,BLANK.......................................1
(models with digital display)
includes fasteners

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 125


600 Platforms April 2017

603.1 Platform Control Box, View 1


(continued)

Item Part No. Description Qty.

36 45383GT ALARM,WARBLE TONE 5-30 VDC***.....1


Does not include 72326 nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
37 1251757GT SCREW,PHPM,10-32X.50,ZAG..............2
38 824090GT SCREW,HHF,3/8-16X1,8,ZAG................2
39 216786GT WELDMENT, PLATFORM CONTROL
BOX.........................................................1
40 1257404GT SCREW,PHPM-ST,M5-0.8X20,DIN750.12
41 56306GT WASHER,FLAT NYLON #10.................12
42 1255753GT NUT,FLG,M5-0.8,DIN6923,8,ZAB
43 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........4
44 824113GT WASHER,FLAT,1/4,USS,ZAG.................4
45 139974GT LID,PLATFORM CONTROL BOX............1

126 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 600 Platforms

603.1 Platform Control Box, View 1


(continued)

This Page Intentionally Left Blank

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 127


600 Platforms April 2017

604.1 Joysticks

128 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 600 Platforms

604.1 Joysticks

Item Part No. Description Qty.

-- 101174GT JOYSTICK,2 AXIS,DEUTSCH


OEM joystick (calibration required after
replacement)
-- 101174HGT JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick (calibration required
after replacement)
-- 101175GT JOYSTICK,1 AXIS,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101175HGT JOYSTICK,SINGLE AXIS W/KNOB
aftermarket joystick (calibration required
after replacement)
-- 101005GT JOYSTICK,1 AXIS ROCKER,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101005HGT JOYSTICK,SINGLE AXIS W/STEER
aftermarket joystick (calibration required
after replacement)
-- 83098GT TERM,AMP MTE,SOC,22-26 GA BULK
Z 1269501GT KIT, ISOLATION, 3 JOYSTICK
1 62392GT KNOB,JOYSTICK, 62390/62391............1
2 T112626GT SCREW, PHM, #6-32 X .625 ZINC.........1
3 139598GT BOOT,JOYSTICK....................................1
4 SPRING,JOYSTK CENTR,62390/91......1
no longer available from supplier
5 119915GT COLLAR,JOYSTICK,CENTER...............1
6 128000GT SEAL, CONNECTOR (DT
JOYSTICKS)...........................................1
7 128001GT SLEEVE,CONNECTOR,DT
JOYSTICKS............................................1
8 75449GT KNOB,ROCKER JOYSTICK 75565........1
9 75448GT SUPPORT,SENSOR,JOYSTICK.............1
10 75447GT SWITCH SHIELD,ROCK
JOYSTK75565........................................1
11 75446GT SPRING,SWITCH CENTERING,75565...1
12 75445GT ROCKER ASSY.,MAGNETIC 75565.......1
13 75444GT ROCKER,RETAINER, 75565..................1
14 75443GT BOOT, ROCKER JOYSTICK 75565........1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 129


600 Platforms April 2017

604.1 Platform Control Box, View 2

130 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 600 Platforms

604.1 Platform Control Box, View 2

Item Part No. Description Qty.

1 825349GT SCREW,PHPM,10-32X.38,ZAG
2 824032GT NUT,TL FLG,10-32,F,ZAG
3 34052GT RELAY,SPDT,12V(AUTO) PLUG IN**
4 34053GT ASSY,RELAY SOCKET, AUTO...............2
5 1260194GT ASSY,BRKT, RELAYW/NUTSERTS........1
6 56663GT TERMINAL STRIP..................................1
7 824206GT RIVET,STL,STL,DOME,1/8X.25,ZAG.....2
8 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........2
9 824113GT WASHER,FLAT,1/4,USS,ZAG.................2
10 119644GT BRACKET,PBOX WIRE SUPPORT........1
11 1251757GT SCREW,PHPM,10-32X.50,ZAG..............2
12 1264261GT NUT,SERRATED,10-32,ZAG...................2
13 30996GT PLUG,NYLON .313 BLACK DOMED......2
14 218530GT ASSY PCB ALC500 Z45/51-2012...........1
15 81550GT STANDOFF,6-32 X 3/8L X 1/4 HEX......10
16 1257402GT SCREW,PHPM,6-32X.25,ZAG..............20

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 131


700 Manifolds and Pumps April 2017

701.1 2WD Traction Manifold

132 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 700 Manifolds and Pumps

701.1 2WD Traction Manifold

Item Part No. Description Qty.

-- 216168GT MANIFOLD,TRACTION,2WD
Complete
1 52726GT VALVE,FLOW DIVIDER/COMBINER......1
AA, Controls flow to drive motors in forward
and reverse
-- 84135GT SEAL KIT, VALVE....................................1
for 52726
2 77163GT PLUG-ORIFICE,0.067 INCH...................1
AB, Drive circuit
3 218127GT SHUTTLE VALVE, HOT OIL...................1
AC, Charge pressure circuit that directs hot
oil out of low pressure side of drive pump
and allows low pressure flow path for brake
release and 2-speed motor shift
-- 84137GT SEAL KIT, VALVE 84129
for 218127
4 27836GT VALVE,CHECK,5 PSI..............................1
AD, Drive circuit
-- 110194GT SEAL KIT, VALVE, #10
for 27836
5 218121GT RELIEF VALVE, 250 PSI.........................1
AE, Charge pressure circuit
-- 110194GT SEAL KIT, VALVE, #10
for 218121
6 161534GT VALVE, SOLENOID, 2 POS 3 WAY........1
AF, 2-speed motor shift
-- 122148GT COIL,SOLENOID VALVE,20W
for 218125
-- 237235GT NUT KIT W/COIL ORINGS
for 218125
-- 237236GT SEAL KIT,VALVE
for 218125
7 161534GT VALVE, SOLENOID, 2 POS 3 WAY........1
AG, Braking
-- 122148GT COIL,SOLENOID VALVE,20W
for 218125
-- 237235GT NUT KIT W/COIL ORINGS
for 218125
-- 237236GT SEAL KIT,VALVE
for 218125
8 27836GT VALVE,CHECK,5 PSI..............................1
AH, Drive circuit
-- 110194GT SEAL KIT, VALVE, #10
for 27836
9 27807GT VALVE,CHECK***...................................1
AI, 2 speed motor shift circuit
-- 110200GT SEAL KIT, VALVE, #4
for 27807
10 77162GT PLUG-ORIFICE 0.031 INCH...................1
AJ, Brake circuit

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 133


700 Manifolds and Pumps April 2017

702.1 4WD Traction Manifold

134 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 700 Manifolds and Pumps

702.1 4WD Traction Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- 236278GT MANIFOLD, TRACTION, 4WD 13 231037GT CHECK VALVE,BALL TYPE,NORMAL....1


Complete AM, Non-steer end drive motor circuit
1 52726GT VALVE,FLOW DIVIDER/COMBINER......1 -- 74902GT SEAL KIT, VALVE
AA, Controls flow to flow divider/combiner for 231037
valves 2 and 4 14 27807GT VALVE,CHECK***...................................1
-- 84135GT SEAL KIT, VALVE AN, 2 speed motor shift circuit
for 52726
-- 110200GT SEAL KIT, VALVE, #4
2 62252GT VALVE, FLOW DIVIDER COMBINER.....1 for 27807
AB, Controls flow to non-steer end drive 15 77162GT PLUG-ORIFICE 0.031 INCH...................1
motors in forward AO, Brake circuit
-- 84135GT SEAL KIT, VALVE
16 27836GT VALVE,CHECK,5 PSI..............................1
for 62252
AP, Steer end drive motor circuit
3 219425GT ORIFICE, PLUG, 1.2MM (.047IN)...........1
-- 110194GT SEAL KIT, VALVE, #10
AC, Drive circuit
for 27836
4 62252GT VALVE, FLOW DIVIDER COMBINER.....1 17 218127GT SHUTTLE VALVE, HOT OIL...................1
AD, Controls flow to steer end drive motors AQ, Charge pressure circuit that directs
in forward and reverse hot oil out of low pressure side of drive
-- 84135GT SEAL KIT, VALVE pump and allows low pressure flow path
for 62252 for brake release and 2-speed motor shift
5 77186GT PLUG,ORIFICE,1.00MM(.039IN)............1 -- 84137GT SEAL KIT, VALVE 84129
AE, Drive circuit for 218127
6 27836GT VALVE,CHECK,5 PSI..............................1 18 77186GT PLUG,ORIFICE,1.00MM(.039IN)............1
AF, Non-steer end drive motor circuit AR, Drive circuit
-- 110194GT SEAL KIT, VALVE, #10
for 27836
7 161534GT VALVE, SOLENOID, 2 POS 3 WAY........1
AG, Braking
8 218121GT RELIEF VALVE, 250 PSI.........................1
AH, Charge pressure circuit
-- 110194GT SEAL KIT, VALVE, #10
for 218121
9 161534GT VALVE, SOLENOID, 2 POS 3 WAY........1
AI, 2-speed motor shift
-- 122148GT COIL,SOLENOID VALVE,20W
for 218125
-- 237235GT NUT KIT W/COIL ORINGS
for 218125
-- 237236GT SEAL KIT,VALVE
for 218125
10 231037GT CHECK VALVE,BALL TYPE,NORMAL....1
AJ, Steer end drive motor circuit
-- 74902GT SEAL KIT, VALVE
for 231037
11 231037GT CHECK VALVE,BALL TYPE,NORMAL....1
AK, Steer end drive motor circuit
-- 74902GT SEAL KIT, VALVE
for 231037
12 231037GT CHECK VALVE,BALL TYPE,NORMAL....1
AL, Non-steer end drive motor circuit
-- 74902GT SEAL KIT, VALVE
for 231037

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 135


700 Manifolds and Pumps April 2017

703.1 Function Manifold

136 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 700 Manifolds and Pumps

703.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- 219436GT MANIFOLD,FUNCTION,IC 10 101277GT VALVE,RELIEF,2100 PSI***


Complete BV, Secondary boom down
1 39346GT VALVE,SOLENOID 3 POS.4 WAY*** -- 44227GT SEAL KIT, VALVE
BM, Platform level up/down (valve with nut
11 48912GT CONN,520120-4-6***
and spacer only)
12 47092GT ORIFICE DISC,.046",GREEN
-- 44229GT SEAL KIT, VALVE
CF, Secondary boom down circuit (located
-- 89863GT COIL,10V DC,DEUTCH W/DIODE*** under fitting)
(coil sold seperately)
13 48997GT NIPPLE,DIAGNOSTIC,#4
2 39346GT VALVE,SOLENOID 3 POS.4 WAY*** Testing
CG, Platform rotate left/right and jib boom
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT
up/down (valve with nut and spacer only)
14 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
-- 44229GT SEAL KIT, VALVE
BT, Differential sensing circuit,secondary
-- 89863GT COIL,10V DC,DEUTCH W/DIODE*** boom down
(coil sold seperately)
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
3 62346GT VALVE,FLOW REGULATOR, 2.0 GPM*
15 44178GT VALVE,CHECK,5 PSI**
BZ, Primary boom extension circuit
BW, Secondary boom circuit
-- 44228GT SEAL KIT, VALVE
-- 44224GT SEAL KIT, VALVE
4 62815GT VALVE,SOLENOID,2POS 3 WAY***
16 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
CA, Primary boom extend (valve with nut
BS, Differential sensing circuit, secondary
and spacer only)
boom up
-- 52371GT SEAL KIT, VALVE
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 89863GT COIL,10V DC,DEUTCH W/DIODE***
17 52369GT VALVE,FLOW REG., 2.0 GPM,GS68
(coil sold seperately)
BB, Steer circuit
5 94614GT VALVE,PROP,3 POS,4-WAY***
-- 44225GT SEAL KIT, VALVE
BY, Primary boom up/down (valve with nut
and spacer only) 18 52906GT VALVE-RELIEF,3200 PSI
BA, System relief
-- 44229GT SEAL KIT, VALVE
-- 44225GT SEAL KIT, VALVE
-- 89863GT COIL,10V DC,DEUTCH W/DIODE***
(coil sold seperately) 19 826779GT VALVE,SHUTTLE
BO, Turntable rotate circuit
6 94616GT VALVE,DIFF SENSING,160 PSI
BG, Meters flow to functions -- 44235GT SEAL KIT-FOR PN.44216 & 826779
-- 62337GT SEAL KIT, VALVE 20 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
BQ, Differential sensing circuit, turntable
7 107816GT VALVE,PROPORTIONAL 3 POS 4 WY*
rotate
BP, Turntable rotate left/right (valve with
nut and spacer only) -- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 44229GT SEAL KIT, VALVE 21 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
CB, Differential sensing circuit,primary
-- 89863GT COIL,10V DC,DEUTCH W/DIODE***
boom retract
(coil sold seperately)
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
8 94614GT VALVE,PROP,3 POS,4-WAY***
BU, Secondary boom up/down (valve with 22 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
nut and spacer only) BC, Differential sensing circuit, platform
rotate left / jib boom up
-- 44229GT SEAL KIT, VALVE
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 89863GT COIL,10V DC,DEUTCH W/DIODE***
(coil sold seperately) 23 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
BD, Differential sensing circuit,platform
9 44168GT VALVE,SOLENOID,3POS 4WAY
rotate right / jib boom down
BF, Steer left/right (valve with nut and
spacer only) -- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 44229GT SEAL KIT, VALVE 24 62324GT VALVE,FLOW CONTROL, 0.1GPM*
BX, Differential sensing circuit,primary
-- 89863GT COIL,10V DC,DEUTCH W/DIODE***
boom up/down
(coil sold seperately)
-- 44228GT SEAL KIT, VALVE

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 137


700 Manifolds and Pumps April 2017

703.1 Function Manifold


(continued)

Item Part No. Description Qty.

25 54063GT VALVE,CB.CBBC-LHN@1000***
CD, Primary boom down circuit
-- 43018GT SEAL KIT (39345)
26 110180GT VALVE, COMPENSATOR, 80 PSI
BR, Turntable rotate circuit
-- 44225GT SEAL KIT, VALVE
27 44216GT VALVE,SHUTTLE
CE, Differential sensing circuit,primary
boom up/down
-- 44235GT SEAL KIT-FOR PN.44216 & 826779
28 94618GT VALVE,FLOW CONTROL,.4 GPM
BE, Platform rotate / jib boom circuit
primary boom up/down
-- 44228GT SEAL KIT, VALVE
29 101055GT VALVE,NEEDLE,FINE ADJUSTMENT**
BN, Platform level circuit
-- 44228GT SEAL KIT, VALVE
30 101114GT VALVE RELIEF,2500PSI(88513)**
BH, Platform level circuit
-- 44227GT SEAL KIT, VALVE
31 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
BK, Differential sensing circuit,platform
level up
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
32 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
BL, Differential sensing circuit,platform level
down
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
33 62815GT VALVE,SOLENOID,2POS 3 WAY***
CC, Primary boom retract (valve with nut
and spacer only)
-- 52371GT SEAL KIT, VALVE
-- 89863GT COIL,10V DC,DEUTCH W/DIODE***
(coil sold seperately)
34 44216GT VALVE,SHUTTLE
BI, Platform level circuit
-- 44235GT SEAL KIT-FOR PN.44216 & 826779
35 101958GT VALVE,CHECK,DUAL PILOT,135 PSI
BJ, Platform level circuit
-- 44229GT SEAL KIT, VALVE

138 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 700 Manifolds and Pumps

703.1 Function Manifold


(continued)

This Page Intentionally Left Blank

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 139


700 Manifolds and Pumps April 2017

704.1 Jib and Platform Rotate Manifolds

140 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 700 Manifolds and Pumps

704.1 Jib and Platform Rotate Manifolds

Item Part No. Description Qty.

1 52897GT VALVE,SOLENOID, 2POS/3WAY***


"G, Platform rotate left/right and jib boom
up/down, for 1256670, does not include
the coil or nut, 104759 or 44174"
-- 104759GT COIL,12VDC #8 DTSCH IP69 ECOIL
-- 44174GT NUT-COIL SHORT
-- 52371GT SEAL KIT, VALVE
2 1256670GT MANIFOLD,JIB SELECT W/QD PLUG
includes item 1
-- 104759GT COIL,12VDC #8 DTSCH IP69 ECOIL
-- 44174GT NUT-COIL SHORT
-- 52371GT SEAL KIT, VALVE
-- 52897GT VALVE,SOLENOID, 2POS/3WAY***
3 62506GT VALVE - COUNTERBALANCE**............1
F, Platform rotate right circuit
-- 43018GT SEAL KIT (39345)
for 62506
4 73807GT MANIFOLD,ROTATOR,CB***..................1
includes item 3
-- 43018GT SEAL KIT (39345)
-- 62507GT O-RING, ROTATOR MANIFOLD
5 62506GT VALVE - COUNTERBALANCE**............1
E, Platform rotate left circuit
-- 43018GT SEAL KIT (39345)
for 62506
-- 46018GT BRACKET,BOX

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 141


700 Manifolds and Pumps April 2017

705.1 Pumps

142 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 700 Manifolds and Pumps

705.1 Pumps

Item Part No. Description Qty.

1 216342GT BRACKET,PUMP MOUNTING................1


2 78736GT CLAMP,2 HOSE,PLASTIC,5/8................4
3 824063GT SCREW,HHC,1/4-20X1.75,8,ZAG..........2
4 824113GT WASHER,FLAT,1/4,USS,ZAG.................2
5 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
6 1251567GT SCREW,PHPM SEMS ET,10-24X.75,Z...2
7 1253185GT WASHER,FLAT,#10,USS,ZAG................2
8 1256350GT SCREW,SHC,3/8-16X1,A574,ZAG.........2
9 824110GT WASHER,LOCK,3/8,ZAG.......................2
10 826793GT WASHER,FLAT,3/8,SAE,HRD,ZAG........2
11 81013GT PUMP,PIGGBACK,11CC,11
TOOTH***...............................................1
-- 81669GT SEAL KIT,11 TOOTH PUMP***
for 81013
12 43683GT O-RING,2-042 N674-70***......................1
13 1253498GT SCREW,HHF,1/2-13X1.5,8,ZAG.............2
14 77788GT PUMP,PISTON,49CC***..........................1
-- 101294GT KIT,CHARGE PUMP
-- 106835GT CONTROLLER W/O COILS (77788)
-- 106836GT O-RING,STEM,EATON
-- 106837GT NUT,STEM,EATON***
-- 107813GT SPACER,EATON PUMP SHAFT SEAL**
"check pump date code, for pumps after
031505"
-- 107814GT SEAL,SHAFT,EATON PUMP***
-- 107815GT SNAP RING,PUMP SHAFT SEAL***
-- 107842GT KIT,PUMP SHAFT SEAL W/INST***
includes PNs 107813, 107814, 107815
-- 128423GT KIT,CHARGE PUMP HOUSING
-- 43683GT O-RING,2-042 N674-70***
-- 58431GT SEAL KIT,PUMP SHAFT (EATON)***
"check pump date code, if after 031505,
must also order 107813 qty 1"
-- 82431GT HOSE ASM-JCAF310-06-41
-- 88957GT COIL,DUAL,12V DEUT,49CC PUMP**
includes two coils

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 143


800 Hydraulic Hoses and Fittings April 2017

801.1 Function Manifold, View 1

144 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 800 Hydraulic Hoses and Fittings

801.1 Function Manifold, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 49118-2508GT HOSE ASSY,1/4,90 FEM,STR FEM.......2 18 48906GT TEE,RUN,520428-4................................2


(Components: 48800, 48811, 48751 @ 23 19 48904GT ELBOW,90D,520220-4-4.........................2
inches)
20 48932GT FITTING,ELBOW,90D,520220-8***.........4
2 49120-13081GT HOSE ASSEMBLY,1/4"...........................2
(Components: 48800, 48810, 48751 @ 129 21 48885GT CONNECTOR,BULKHEAD,FEMALE-4...1
inches) 22 94643GT ZERK,GREASE,5/16-24,STRAIT...........1
3 49119-4878GT HOSE ASSY,1/4,STR FEM,STR FEM.....2 23 48949GT CONN,520120-8-16................................1
(Components: 48800, 48800, 48751 @ 47
inches) 24 48946GT CONN,520120-8-10................................1

4 49141-2463GT HOSE ASSY,1/2,45 FEM,STR FEM**.....2 25 48912GT CONN,520120-4-6***..............................1


(Components: 48822, 48826, 48756 @ 22 26 48916GT FITTING,CONN,520120-6......................1
inches)
27 48999GT VALVE,CHK,#8PORT-#8MALEORFS.....1
5 88635-3724GT HOSE ASSY 1/4,STR
28 48978GT ELBOW,45D,520320-12-16.....................2
FEM,PIPETHRE ....................................1
(Components: 54954, 48805, 48751 @ 35 29 101490GT STRAINER,16 SAE F/24 SAE M............2
inches) 30 48996GT VALVE,BALL,16 MSAE-16 FSAE***.......2
6 94374-10330GT HOSE ASSY,3/4,90 FEM,STR FEM.......2 31 48984GT CONN,520120-16...................................3
(Components: 48841, 48846, 94358 @ 100
inches) 32 48977GT CONN,520120-12-16..............................1

7 217956GT HOSE ASSY, 3/8",31.21.........................1 33 48983GT ELBOW,90D,520220-16..........................1


(Components: 70640, 217953, 75631 @ 34 48960GT FITTING,CONN,520120-12....................1
27.5 inches)
35 48905GT CONN,520120-4***.................................5
8 49141-6763GT HOSE ASSY,1/2,45 FEM,STR FEM.......1
36 48947GT ELBOW,90D,520220-8-12.......................1
(Components: 48822, 48826, 48756 @ 65
inches) 37 48948GT CONN,520120-8-12................................1
9A 119993-4753GT HOSE ASSY 1",STR FEM,STR FEM.....1 38 48773-2800GT SLEEVE,NYLON,.86 ID..........................3
to SN Z452515A-53821 (Components: 39 48767-2000GT SLEEVE,NYLON,1.42 ID........................2
88938, 88938, 88940 @ 45.25 inches)
40 48773-2000GT SLEEVE,NYLON,.86 ID..........................1
9B 1262340GT ASSEMBLY, HOSE, 1",PUMP
from SN Z452515A-53822 to 55298
(Components: 88938, 88938,88941, 88940
@ 45.25 inches)
10A 119993-4303GT HOSE ASSY 1",STR FEM,STR FEM.....1
to SN Z452515A-53821(Components:
88938, 88938, 88940 @ 40.75 inches)
10B 1262340GT ASSEMBLY, HOSE, 1",PUMP
from SN Z452515A-53822 to 55298
(Components: 88938, 88938, 88941, 88940
@ 45.25 inches)
11 75278-2629GT HOSE ASSY,1/2,90 FEM,STR FEM**.....1
(Components: 48822, 48827, 56777 @ 24
inches)
12 49117-5691GT HOSE ASSY,1/4,90 FEM,STR FEM**.....1
(Components: 48800, 48802, 48751 @ 55
inches)
13 61143-8063GT HOSE ASSY,1/4,45 FEM,STR FEM**.....1
(Components: 48822, 48826, 56777 @ 78
inches)
14 49183-11492GT HOSE ASSY,1/2,STR FEM,STR FEM.....1
(Components: 48822, 48822, 48756 @ 113
inches)
15 48911GT ELBOW,90D,520220-4-6***....................2
16 48918GT TEE,RUN,520428-6................................2
17 48933GT CONN,520120-8***.................................3

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 145


800 Hydraulic Hoses and Fittings April 2017

802.1 Function Manifold, View 2

146 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 800 Hydraulic Hoses and Fittings

802.1 Function Manifold, View 2

Item Part No. Description Qty.

1 49119-2278GT HOSE ASSY,1/4,STR FEM,STR FEM.....2


(Components: 48800, 48800, 48751 @ 21
inches)
2 49119-16178GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
(Components: 48800, 48800, 48751 @ 160
inches)
3 49119-36178GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(Components: 48800, 48800, 48751 @ 360
inches)
4 49119-37678GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(Components: 48800, 48800, 48751 @ 375
inches)
5 49119-39378GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
(Components: 48800, 48800, 48751 @ 392
inches)
6 49120-35381GT HOSE ASSY 1/4, STR FEM,STR FEM....2
(Components: 48800, 48810, 48751 @ 352
inches)
7 49119-38578GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
(Components: 48800, 48800, 48751 @ 384
inches)
8 48905GT CONN,520120-4***...............................15
9 48917GT CONN,LONG,520122-6..........................2
10 48890GT FITTING,TEE,BRANCH,520429-4***.....2
11 48912GT CONN,520120-4-6***..............................1
12 77103-3600GT SLEEVE,NYLON,3.13 ID........................1
13 77103-4800GT SLEEVE,NYLON,3.13 ID........................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 147


800 Hydraulic Hoses and Fittings April 2017

803.1 Drive and Steer, 2WD

148 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 800 Hydraulic Hoses and Fittings

803.1 Drive and Steer, 2WD

Item Part No. Description Qty.

1 94464-7086GT HOSE ASSY,1/2,90 FEM,STR FEM**.....1


(components: 77703, 48800, 39888 @ 69
inches)
2 49119-6078GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(components: 48800, 48800, 48751 @ 59
inches)
3 49119-5478GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(components: 48800, 48800, 48751 @ 53
inches)
4 218044GT HOSE ASSY,1/2,58.28"..........................1
(components: 48808, 87034, 39888 @ 56
inches)
5 81812-4892GT HOSE ASSY,1/2,STR FEM,STR FEM.....4
(components: 48822, 48822, 56777 @ 47
inches)
6 49117-4991GT HOSE ASSY,1/4,90 FEM,STR FEM**.....1
(components: 48800, 48802, 48751 @ 48
inches)
7 49117-5191GT HOSE ASSY,1/4,90 FEM,STR FEM**.....1
(components: 48800, 48802, 48751 @ 50
inches)
8 48936GT TEE,BRANCH,520429-8.........................1
9 48905GT CONN,520120-4***.................................4
10 48908GT FITTING,TEE,RUN,SWIVEL520432-4.....2
11 48932GT FITTING,ELBOW,90D,520220-8***.........1
12 48947GT ELBOW,90D,520220-8-12.......................4
13 48911GT ELBOW,90D,520220-4-6***....................2
14 48933GT CONN,520120-8***.................................5

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 149


800 Hydraulic Hoses and Fittings April 2017

804.1 Drive and Steer, 4WD

150 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 800 Hydraulic Hoses and Fittings

804.1 Drive and Steer, 4WD

Item Part No. Description Qty. Item Part No. Description Qty.

1 49117-2591GT HOSE ASSY,1/4,90 FEM,STR FEM**.....3 19 49119-7078GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(components: 48800, 48802, 48751 @ 24 (components: 48800, 48800, 48751 @ 69
inches) inches)
2 49117-2191GT HOSE ASSY,1/4,90 FEM,STR FEM.......2 20 48909GT TEE,BULKHEAD,RUN,520958-4............2
(components: 48800, 48802, 48751 @ 20 21 48912GT CONN,520120-4-6***..............................4
inches)
22 48911GT ELBOW,90D,520220-4-6***....................4
3 49119-5578GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
(components: 48800, 48800, 48751 @ 54 23 48930GT CONN,520120-6-8..................................2
inches) 24 48905GT CONN,520120-4***.................................5
4 61143-3263GT HOSE ASSY,1/4,45 FEM,STR FEM.......4 25 48948GT CONN,520120-8-12................................4
(components: 48822, 48826, 56777 @ 30
inches) 26 219993GT TEE,BULKHEAD,04MFS-04MFS-04MFS.2

5 49117-5591GT HOSE ASSY,1/4,90 FEM,STR FEM**.....2 27 75574GT NUT,BULKHEAD,520118-4.....................6


(components: 48800, 48802, 48751 @ 54 28 227614GT TEE,BULKHEAD,RUN,520120-6............1
inches)
29 48937GT ELBOW,45D,520320-8............................5
6 49126-3433GT HOSE ASSY,3/8,45 FEM,STR FEM.......2
30 49418GT FITTING,ELBOW,45D,520320-4-6**.......2
(components: 48812, 48815, 48753 @ 32
inches) 31 48914GT CONN,520120-4-8..................................1
7 49116-8737GT HOSE ASSY,1/4,45 FEM,STR FEM.......2 32 48933GT CONN,520120-8***.................................6
(components: 48800, 48801, 48751 @ 85 33 48936GT TEE,BRANCH,520429-8.........................2
inches)
34 48904GT ELBOW,90D,520220-4-4.........................1
8 77311-7156GT HOSE ASSY,1/2,STR FEM,STR BLKH...4
(components: 77307, 48822, 48756 @ 68.5 35 48947GT ELBOW,90D,520220-8-12.......................4
inches) 36 48908GT FITTING,TEE,RUN,SWIVEL520432-4.....2
9 49119-6278GT HOSE ASSY,1/4,STR FEM,STR FEM.....2 37 48932GT FITTING,ELBOW,90D,520220-8***.........1
(components: 48800, 48800, 48751 @ 61
inches)
10 218045GT HOSE ASSY,3/8,83.28"..........................1
(components: 77949, 217953, 75631 @ 81
inches)
11 89554-2913GT HOSE ASSY, 3/8" STR M,90 FM***........1
(components: 48816, 49551, 48753 @ 26
inches)
12 94464-2786GT HOSE ASSY,1/2,90 FEM,STR FEM.......1
(components: 77703, 48808, 39888 @ 26
inches)
13 81812-4892GT HOSE ASSY,1/2,STR FEM,STR FEM.....4
(components: 48822, 48822, 56777 @ 47
inches)
14 49117-4991GT HOSE ASSY,1/4,90 FEM,STR FEM**.....1
(components: 48800, 48802, 48751 @ 48
inches)
15 49117-5191GT HOSE ASSY,1/4,90 FEM,STR FEM**.....1
(components: 48800, 48802, 48751 @ 50
inches)
16 218044GT HOSE ASSY,1/2,58.28"..........................1
(components: 87034, 48808, 39888 @ 56
inches)
17 49119-5478GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(components: 48800, 48800, 48751 @ 53
inches)
18 49119-6078GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(components: 48800, 48800, 48751 @ 59
inches)

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 151


800 Hydraulic Hoses and Fittings April 2017

805.1 Boom Components, Z-45/25

152 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 800 Hydraulic Hoses and Fittings

805.1 Boom Components, Z-45/25

Item Part No. Description Qty.

-- 28678-2250GT SLEEVE,NYLON, 2" ID...........................1


for item 2 and 3
1 49121-25688GT HOSE ASSY 1/4,STR FEM,STR MALE..2
(components: 42768, 48800, 48751 @ 255
inches)
2 49119-26078GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(components: 48800, 48800, 48751 @ 259
inches)
3 49119-27478GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(components: 48800, 48800, 48751 @ 273
inches)
4 48907GT ELBOW,45D,520320-4............................2
5 48905GT CONN,520120-4***.................................4
6 48890GT FITTING,TEE,BRANCH,520429-4***.....2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 153


800 Hydraulic Hoses and Fittings April 2017

806.1 Boom Components, Z-45/25J

154 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 800 Hydraulic Hoses and Fittings

806.1 Boom Components, Z-45/25J

Item Part No. Description Qty.

-- 28678-2250GT SLEEVE,NYLON, 2" ID...........................1


for item 4
-- 48767-700GT SLEEVE,NYLON,1.42 ID........................1
for item 6 and 7
1 139099GT HOSE ASSY, 1/4", 22.00........................1
(components: 48800, 48800, 48751 @ 21.5
inches)
2 232575GT HOSE ASSY, 1/4", 21.24".......................1
(components: 48800, 48800, 48751 @ 20
inches)
3 49119-4178GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
(components: 48800, 48800, 48751 @ 40
inches)
4 49121-2088GT HOSE ASSY 1/4,STR FEM,STR MALE..2
(components: 42768, 48800, 48751 @ 19
inches)
5 49121-27788GT HOSE ASSY 1/4,STR FEM,STR MALE..2
(components: 42768, 48800, 48751 @ 276
inches)
6 49119-20578GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(components: 48800, 48800, 48751 @ 204
inches)
7 49119-21878GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(components: 48800, 48800, 48751 @ 217
inches)
8 48907GT ELBOW,45D,520320-4............................2
9 48905GT CONN,520120-4***.................................8
10 48904GT ELBOW,90D,520220-4-4.........................2
11 48890GT FITTING,TEE,BRANCH,520429-4***.....2
12 REF: Hydraulic Hose Assembly..............2
refer to 802.1
13 REF: Hydraulic Hose Assembly..............1
refer to 802.1
14 REF: Hydraulic Hose Assembly..............1
refer to 802.1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 155


900 Accessories April 2017

901.1 Flashing Alarm Package

156 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

901.1 Flashing Alarm Package

Item Part No. Description Qty.

1 825352GT SCREW,PHPM,10-32X1.25,ZAG............3
2 1264261GT NUT,SERRATED,10-32,ZAG...................3
3 56704GT STROBE,FIREBOLT,12-80VDC,AMB**...1
-- 122019GT FLASHTUBE,U SHAPED,360DEG,BULB
-- 226393GT FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282GT LENS,AMBER,STROBE,FIREBOLT

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 157


900 Accessories April 2017

902.1 Platform Options

158 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

902.1 Platform Options

Item Part No. Description Qty.

A 219684GT HARN,DRIVE LIGHTS,Z45/Z51


1 55753GT BUMPER, PLASTIC, 1.25 O.D................2
2 9599-SGT TOOL TRAY ACCESSORY***.................1
-- 7746PGT TOOL TRAY BRACKET (GRAY) **
3A 1259704GT PINCH GUARD RAIL,6' PLATFORM......1
includes 55753 bumpers
3B 111485PGT AUX TOP RAIL,6FT,PTD........................1
models with swing gate
4 102785PGT CONTROL BOX COVER,LID,PTD..........1
5 1268957GT SCREW,HHC,1/4-20X.63,8,ZAG
6 824027GT NUT,TL FLG,1/4-20,G,ZAG
7 102786PGT FORMING,LATCH,CTRL BOX LID
PTD.........................................................2
8 88606PGT COVER,CONTROL BOX RIGHT
SIDE**.....................................................1
9 122073GT SUPPORT, RAILING.............................20
10 824227GT SCREW,BHC,1/4-20X1,F835,ZAG
11 139438GT TOEBOARD, TRI ENTRY 6', EURO.......2
12 94745PGT TOEBOARD,ENTRY EUROPEAN
PNTD**...................................................1
13 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG
14 88607PGT COVER,CONTROL BOX LEFT
SIDE***...................................................1
15 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............4
16 35956GT BRACKET,WORK LIGHT MOUNT
5/16"........................................................2
17 71498GT WORKLIGHT, 12V, DEUTSCH
RECEPT.................................................2
-- 160554GT HARN,CABLE,WORK LIGHTS,Z45
-- 219685GT HARNESS,RELAY,LIGHT PKG,Z45/51
-- 53517GT GROMMET,RUBBER .5 X .014 X .75
-- 824085GT SCREW,HHF,5/16-18X.75,8,ZAG
-- T114627GT HARNESS,12V WORK LIGHTS
18 30468GT LATCH,SLIDE, FLUSH MOUNT
STYLE.....................................................2
19 111526GT HINGE,PLAT CONTROL BOX COVER...1
20 87085GT RIVET,ALUM,P,.188 X .25.....................12
21 43392GT BUMPER,BATTERY BOX & RAILS........2
22 824113GT WASHER,FLAT,1/4,USS,ZAG

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 159


900 Accessories April 2017

903.1 Airline to Platform

160 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

903.1 Airline to Platform

Item Part No. Description Qty.

A DECAL,LABEL,AIRLINE 110 PSI


refer to 101.1
B 110149GT CABLE TIE,DFT MOUNT,BLK,6.5".........4
1 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
2 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8.............1
3 70642PGT BRACKET,AIR HOSE TO PLAT PAINT....1
4 70644-75792GT HOSE ASSY,3/8 STR FEM STR FEM*....1
-- 16073GT CLAMP,0.63,#10 X 1/4,RUB CUSH
5 45454GT CLAMP,0.75,#12 X 3/8,RUB CUSH*.......6
6 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........6
7 1256863GT WASHER,FLAT,.75,SAE,HRD,ZAG........2
8 49212GT FEMALE BULKHEAD CONNECTOR-8...2
9 66031GT CLAMP,1.88,#30 X 3/8,RUB CUSH........2
Jib models only
10 824027GT NUT,TL FLG,1/4-20,G,ZAG
Jib models only
11 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG
Jib models only
12 128482GT HOSE GUIDE, JIB..................................1
Jib models only
13 49214GT MALE PIPE THD,1/4" SER,3/8"X18.......1
14 49215GT MPT,CPLR,1/4"SER,3/8"X18..................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 161


900 Accessories April 2017

904.1 Half-height Mesh and Swing Gate Options

162 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

904.1 Half-height Mesh and Swing Gate Options

Item Part No. Description Qty.

A 119950GT KIT,FIELD INSTALL,SWING GATE


B 77108GT FIELD KIT,6'1/2MESH PLAT W/GAT
Includes swing gate
1 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........22
2 824113GT WASHER,FLAT,1/4,USS,ZAG...............12
3 824027GT NUT,TL FLG,1/4-20,G,ZAG...................22
4 56424GT CLAMP,1.25X.5 RUBBER-CUSHION....14
5A 101853GT MESH,HALF,RH 5' PLATFORM..............1
5ft
5B 54465GT MESH,HALF,RH,6'PLATFORM...............1
6ft
6A 101852GT MESH,HALF,LH 5' PLATFORM..............1
5ft
6B 54458GT MESH,HALF,LH,6'PLATFORM...............1
6ft
7 55753GT BUMPER, PLASTIC, 1.25 O.D................2
8 REF: Platform Weldment........................1
(refer to 601.1)
9 54457GT MESH,HALF,SWING GATE***................1
10 43392GT BUMPER,BATTERY BOX & RAILS........1
11 42104GT SPRING,SHORT PLATFORM GATE......1
12 128374GT WELDMENT,SWING
GATE,ALUMINUM..................................1
13 824207GT RIVET,STL,STL,DOME,1/4X..375,Z.....14
14 33674GT PIN,LOCK,SHORT***.............................1
15 1487GT GATE LATCH CASTING--DRILLED........1
16 1488GT RAILING CATCH CASTING--DRILLED...1
17 73901GT DECAL PLATE,MESH.............................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 163


900 Accessories April 2017

905.1 Hydraulic Generator

164 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

905.1 Hydraulic Generator

Item Part No. Description Qty. Item Part No. Description Qty.

1 160358GT COVER,GENERATOR............................1 -- 147240GT CAPACITOR 16 F, GEN


for 147266
2 231570GT FORMING,GENERATOR MOUNT..........1
-- 147242GT SCREW, GEN ROTOR
3 1264101GT SCREW,HHC,5/16-18X1,8,ZAG.............5
for 147266
4 824113GT WASHER,FLAT,1/4,USS,ZAG.................3
-- 147262GT COVER, END, GEN, 240V
5 824028GT NUT,TL FLG,5/16-18,G,ZAG...................5 for 147266
6 110149GT CABLE TIE,DFT MOUNT,BLK,6.5".........6 -- 147274GT 204 HYD MOTOR, GEN
7A 147265GT GENERATOR, 2kW, 120V/60Hz.............1 for 147266
120V/60HZ -- 147275GT VALVE, RELIEF, GEN, 2.2kW
-- 119067GT CONN,RECEP 4 WAY ENDCAP DT for 147266
for 147265 -- 147278GT GENERATOR, 240VAC 50Hz 2200W
-- 1259443GT 12VDC PROPORTIONAL VALVE, PV70 for 147266
for 147265 -- 147279GT CONTROLLER BOX, 120/240V, 50H
-- 147228GT CONTROLLER BOX, 120/240V, 60H for 147266
for 147265 -- 147281GT BREAKER, 10AMP CIRCUIT, GEN
-- 147229GT MANIFOLD ASSEMBLY, GEN for 147266
for 147265 -- 60443GT LOCK,RECEP 4 WAY,14-18GA
-- 147231GT SEAL KIT, HYD MOTOR, GEN for 147266
for 147265 -- 64260GT TERM,NI PIN,16-18 BULK
-- 147232GT 12VDC PROPORTIONAL VALVE for 147266
for 147265 7C 147264GT GENERATOR, 2kW, 120V/50Hz.............1
-- 147240GT CAPACITOR 16 F, GEN 8 48933GT CONN,520120-8***.................................1
for 147265
9 48947GT ELBOW,90D,520220-8-12.......................2
-- 147241GT COVER, END, GEN, 120V
10 49861GT CONN,LONG,520122-4..........................1
for 147265
11 119404GT CONN,RECEP 120AC/15A
-- 147242GT SCREW, GEN ROTOR
DOMESTIC.............................................1
for 147265
12 824065GT SCREW,HHC,1/4-20X4,8,ZAG...............2
-- 147274GT 204 HYD MOTOR, GEN
for 147265 13 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................2
-- 147275GT VALVE, RELIEF, GEN, 2.2kW
for 147265 14 160356GT PLATE,CLAMP,HYD HOSE....................2
-- 147277GT GENERATOR, 120VAC 60Hz 2200W 15 160355GT CLAMP,PLASTIC,HYD HOSE.................2
for 147265 16 48935GT TEE,RUN,520428-8................................1
-- 147280GT BREAKER, 20AMP CIRCUIT, GEN 17 824079GT SCREW,HHF,1/4-20X1,8,ZAG................8
for 147265
18 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................8
-- 60443GT LOCK,RECEP 4 WAY,14-18GA
for 147265
-- 64260GT TERM,NI PIN,16-18 BULK
for 147265
7B 147266GT GENERATOR, 2kW, 240V/50Hz.............1
240V/50HZ
-- 119067GT CONN,RECEP 4 WAY ENDCAP DT
for 147266
-- 1255646GT MANIFOLD ASSEMBLY, GEN 2.2KW
for 147266
-- 1259443GT 12VDC PROPORTIONAL VALVE, PV70
for 147266
-- 147231GT SEAL KIT, HYD MOTOR, GEN
for 147266
-- 147232GT 12VDC PROPORTIONAL VALVE
for 147266

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 165


900 Accessories April 2017

906.1 Hydraulic Hoses and Fittings - Generator Option

166 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

906.1 Hydraulic Hoses and Fittings - Generator Option

Item Part No. Description Qty.

1 61143-8863GT HOSE ASSY, 1/2, 45 FEM,STR FEM.....1


(components: 48822, 48826, 56777 @ 86
inches)
2 81812-6617GT HOSE ASSY,1/2"....................................1
(components: 48822, 48822, 56777 @ 66
inches)
3 49143-6254GT HOSE ASSY,1/2,90 FEM,STR FEM.......1
(components: 48822, 48827, 48756 @ 60
inches)
4 160357GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
(components: 48800, 48859, 48751 @
13.5)

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 167


900 Accessories April 2017

907.1 Panel Cradle

168 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

907.1 Panel Cradle

Item Part No. Description Qty.

A 82443GT INSTRUCTIONS,PANEL CRADLE


1 88377-1400GT FOAM PAD***.........................................2
2 77664GT ADJUSTABLE STRAP ASSY..................1
3 73463-1175GT TUBE,RD,ALUM 1.25 X .083..................2
4 824038GT NUT,TL JAM,3/8-16,A,ZAG.....................4
5 228849GT FORMING,SECONDARY SUPPORT.....2
6 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................8
7 82410GT DECAL,WARNING,PANEL CRADLE......2
(order seperately)
8 228848GT FORMING PANEL CRADLE...................2
(decal not included)
9 56934GT PAD,REST,1"THICK,FLANGED..............4
10 122755GT UBOLT,FLATTENED,1.5DIAX3/8 UNC....2
11 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........1
12 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................1
13 56424GT CLAMP,1.25X.5 RUBBER-CUSHION.....1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 169


900 Accessories April 2017

908.1 Hostile Environment Package - Engine Air Pre Cleaner (Deutz D2011L03i)

170 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

908.1 Hostile Environment Package - Engine Air Pre Cleaner (Deutz D2011L03i)

Item Part No. Description Qty.

A 161543GT ASSEMBLY, PRECLEANER, DEUTZ.....1


1 34959GT PRECLEANER,AIR INTAKE***...............1
2 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
3 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................6
4 REF. BULKHEAD, COOLING AIR...........1
refer to 309.1
5 REF. FORMING, DEUTZ AIR INTAKE
BAFFLE..................................................1
refer to 401.1
6 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................1
7 161448GT WELDMENT, AIR INTAKE, DEUTZ........1
8 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............5
9 45435GT CLAMP,HOSE,2.50"***............................1
10 70488GT REDUCER,RUBBER 2.5 - 2...................1
11 34163GT ELBOW,90
DEGR,RUBBER,MODIFIED*..................1
12 70529GT CAP,PLASTIC,2.5 ID...............................1
13 219841GT WELDMENT, PRECLEANER MOUNT....1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 171


900 Accessories April 2017

909.1 Hostile Environment Package - Engine Air Pre Cleaner (Ford, Perkins and Deutz
D2.9L4)

172 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

909.1 Hostile Environment Package - Engine Air Pre Cleaner (Ford, Perkins and Deutz
D2.9L4)

Item Part No. Description Qty.

A 161088GT ASSEMBLY, PRECLEANER, Z45...........1


1 34959GT PRECLEANER,AIR INTAKE***...............1
2 219841GT WELDMENT, PRECLEANER MOUNT....1
3 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
4 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
5 REF: BULKHEAD...................................1
refer to 309.1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 173


900 Accessories April 2017

910.1 Hostile Environment Package - All Models View 1

174 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

910.1 Hostile Environment Package - All Models View 1

Item Part No. Description Qty.

1A 54638GT BELLOWS,PRIMARY CYLINDER,JIB.....1


-- 34955GT CLAMP,HOSE,5.00
-- 45435GT CLAMP,HOSE,2.50"***
1B 54637GT BELLOWS,PRIMARY
CYLINDER,N/JIB....................................1
-- 34955GT CLAMP,HOSE,5.00
-- 45435GT CLAMP,HOSE,2.50"***
2 54640GT BELLOWS,MASTER CYLINDER............1
-- 22672GT CLAMP,HOSE,1.75
-- 30489GT CLAMP,HOSE,3.50
3 73842GT COVER,PROTECTIVE,STEER
CYLINDR................................................2
-- 30971GT CLAMP,HOSE,3.00"
-- 36208GT CLAMP,HOSE,1.25***
4 54652GT BELLOWS,SECONDARY,ELEVATE
CYL.........................................................2
-- 22672GT CLAMP,HOSE,1.75
-- 30489GT CLAMP,HOSE,3.50
5 54639GT BELLOWS,SLAVE CYLINDER...............1
-- 22672GT CLAMP,HOSE,1.75
-- 30971GT CLAMP,HOSE,3.00"
6 54635GT BELLOWS,JIB CYLINDER.....................1
-- 36208GT CLAMP,HOSE,1.25***
-- 45435GT CLAMP,HOSE,2.50"***

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 175


900 Accessories April 2017

911.1 Hostile Environment Package - All Models View 2

176 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

911.1 Hostile Environment Package - All Models View 2

Item Part No. Description Qty.

A 147183GT KIT, WIPER, Z-45/25


includes items 1 - 8, 14 and 15
B 147184GT KIT, WIPER, Z-45/25J
includes items 1 - 6,and 9-13
1 1256108GT SCREW,HHC,3/8-16X2,8,ZAG
2 824110GT WASHER,LOCK,3/8,ZAG.......................4
3 1255758GT WASHER,FLAT,3/8,USS,ZAG.................4
4 128852GT TUBE,RD,STL,DOM,.75X.438X1.25.......2
5 824124GT BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....10
6 824027GT NUT,TL FLG,1/4-20,G,ZAG...................10
7 147042GT FORMING WIPER MOUNT....................1
8 147043GT FORMING WIPER MOUNT....................1
9 147041GT FORMING WIPER MOUNT....................2
10 1256847GT SCREW,HHC,3/8-16X1.75,8,ZAG..........2
11 45400GT SPACER TUBE,.50 LG...........................2
12 128973GT PLATE,WIPER BACKING.......................2
13 147181GT WIPER,PRIMARY BOOM.......................1
Jib Models
14 101932GT TUBE,RD,STL,DOM,.75X.38X.78...........2
15 147044GT WIPER,PRIMARY BOOM.......................1
190Non Jib Models

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 177


900 Accessories April 2017

912.1 Aircraft Protection Package

178 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

912.1 Aircraft Protection Package

Item Part No. Description Qty.

A 1262314GT HARNESS, PBOX, PROX KILL...............1


includes items 21 and 22
1 46188GT WELDMENT, AIRCRAFT TOP
BUMPER.................................................1
2 55753GT BUMPER, PLASTIC, 1.25 O.D................6
3 824227GT SCREW,BHC,1/4-20X1,F835,ZAG.......20
4 122073GT SUPPORT, RAILING.............................20
5 824027GT NUT,TL FLG,1/4-20,G,ZAG...................46
6 66472GT U-BOLT, SQR, 3/8-16X2X5, PLTD..........2
7 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................6
8 106044GT U-BOLT,3/8-16X4X4.63X3.00.................1
9 822764GT WDMT,SKID PLATE................................1
10 822769GT SPRING,EXTENSION,1.92LB/IN...........4
11 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
12 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........1
13 75617-1550GT PADDING,FOAM 3.5"OD X 1.50"ID........2
14 75636GT PADDING,FOAM,3.0"X1.50ID
90DEG..................................................10
15 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH......24
16 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........24
17 56426-700GT CHAIN,NO.2 (11 LINKS).........................8
18 75617-2275GT PADDING,FOAM 3.5"OD X 1.50"ID........2
19 822759GT WDMT,AIRCRAFT SENSOR BUMPER...1
20 77797GT WELDMENT, SENSOR MOUNT............1
21 88390GT NUT,HEX,M8,PLASTIC...........................2
22 1261292GT HARNESS ASSY,PCON,PROX KILL......1
includes 27391 proximity sensor
-- 27391GT PROXIMITY SENSOR***........................1
23 822768GT FOAM, AIRCRAFT PROTECTION.........1
24 75617-1025GT PADDING,FOAM 3.5"OD X 1.50"ID........2
25 128201GT SWITCH TOGGLE ASSY DPDT 2P
MOM.......................................................1
includes item 26
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 128581-SGT SWITCH TOGGLE DPDT 2P MOM SHDR
26 27246GT BOOT,TOGGLE SWITCH,SHORT*........1
27 1259329GT PADDING, FOAM, 46.5".........................4
28 75617-6275GT PADDING,FOAM 3.5"OD X 1.50"ID........1
29 1259328GT PADDING, FOAM, 15.5".........................2
30 75617-2075GT PADDING,FOAM 3.5"OD X 1.50"ID........2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 179


900 Accessories April 2017

913.1 Aircraft Protection Package With Swing Gate

180 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

913.1 Aircraft Protection Package With Swing Gate

Item Part No. Description Qty.

A 1262314GT HARNESS, PBOX, PROX KILL


Includes Item 26 and 27
1 822771GT WDMT,FRAME,AIRCRAFT
PROTECTION.........................................1
2 55753GT BUMPER, PLASTIC, 1.25 O.D................8
3 824227GT SCREW,BHC,1/4-20X1,F835,ZAG.......20
4 122073GT SUPPORT, RAILING.............................20
5 824027GT NUT,TL FLG,1/4-20,G,ZAG...................46
6 1259328GT PADDING, FOAM, 15.5".........................4
7 66472GT U-BOLT, SQR, 3/8-16X2X5, PLTD..........2
8 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................6
9 106044GT U-BOLT,3/8-16X4X4.63X3.00.................1
10 822764GT WDMT,SKID PLATE................................1
11 822769GT SPRING,EXTENSION,1.92LB/IN...........4
12 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
13 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........1
14 75617-1550GT PADDING,FOAM 3.5"OD X 1.50"ID........2
15 75636GT PADDING,FOAM,3.0"X1.50ID
90DEG..................................................10
16 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH......24
17 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........24
18 56426-700GT CHAIN,NO.2 (11 LINKS).........................8
19 75617-2275GT PADDING,FOAM 3.5"OD X 1.50"ID........2
20 822759GT WDMT,AIRCRAFT SENSOR BUMPER...1
21 75617-1025GT PADDING,FOAM 3.5"OD X 1.50"ID........2
22 822768GT FOAM, AIRCRAFT PROTECTION.........1
23 77797GT WELDMENT, SENSOR MOUNT............1
24 88390GT NUT,HEX,M8,PLASTIC...........................2
25 1261292GT HARNESS ASSY,PCON,PROX KILL......1
Includes 27391 Proximity Sensor
-- 27391GT PROXIMITY SENSOR***........................1
26 128201GT SWITCH TOGGLE ASSY DPDT 2P
MOM.......................................................1
Includes Item 27
-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4
-- 128581-SGT SWITCH TOGGLE DPDT 2P MOM SHDR
27 27246GT BOOT,TOGGLE SWITCH,SHORT*........1
28 1259329GT PADDING, FOAM, 46.5".........................4
29 75617-2075GT PADDING,FOAM 3.5"OD X 1.50"ID........2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 181


900 Accessories April 2017

914.1 Tow Package

182 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

914.1 Tow Package

Item Part No. Description Qty.

1 25282GT VALVE,NEEDLE,BRAKE RELEASE.......1


2 48912GT CONN,520120-4-6***..............................2
3 161966GT HOSE ASSY,1/4,SFEM,SFEM,23.28".....1
(components: 48800, 48800, 48751 @
21.5)
4 48908GT FITTING,TEE,RUN,SWIVEL520432-4.....2
5 54145GT RETAINING PIN,ASSY...........................2
6 60139PGT FORMING,LP BRACKET
MOUNT,PAINT........................................2
7 54787GT WELDMENT,TOW STORAGE
BRKT,Z45................................................2
8 824093GT SCREW,HHF,3/8-16X1.75,8,ZAG...........6
9 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................7
10 1268375GT PIN,CLEVIS,1X3.5,ZAG..........................2
11 1256119GT WASHER,SHIM,1.01X1.63X.062,ZAG....5
12 51474GT BEARING,1.00IDX1.25ODX0.75L..........2
13 824129GT RUE RING,1.0,ZAG................................2
14 160526GT MACH.,STEER LINK,TOW PKG,WIDE...1
15 25817GT BEARING,1.00IDX1.25ODX1.00L..........2
16 70638GT MACHINING,TOW HITCH***..................1
17 54789GT NUT,SLOTTED,2-4-1/2 UNC...................1
18 36937GT WASHER,THRUST,2.0 X 3.0 X .188.......1
19 18720GT BEARING,2.0IDX2.25ODX1.50L............1
20 77087GT PIN,COTTER,.25 X 3.0...........................1
21 54786GT WELDMENT,HITCH TONGUE,Z45........1
22 106339GT PIN,TOW HITCH,1.5DIAX8.25"GRIP.....1
23 54432GT LANYARD,LYNCH PIN ASSY.................1
24 54757GT BEARING,UHMW,2.75"DIAX.50"LG.......2
25 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................4
26 70632GT WELDMENT,STEER AXLE TOW
CRADLE.................................................1
27 160534GT U-BOLT,1/2-13 X 2.75 X 6.75, Z.............2
28 161967GT HOSE ASSY,1/4,SFEM,SFEM,29.78".....1
(components: 48800, 48800, 48751 @ 28)
-- 48751-2801GT HOSE,1/4" HIGH PRESSURE 3250
-- 48800GT HOSE END,FEM SW,ORFS,-4-4
29 1253485GT SCREW,HHF,1/4-20X2,8,ZAG................2
30 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................2
31 215333GT FORMING, FRONT AXLE BRK..............1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 183


900 Accessories April 2017

915.1 Operator Protective Structure

184 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

915.1 Operator Protective Structure

Item Part No. Description Qty.

-- Fits all 6' and 8' Booms


1 219158GT ACCESSORY,OPERATOR PROT
STRUCT..................................................1
(Complete) includes all fasteners
2 1256468GT NUT,3/8-16,8,ZAG...................................8
3 1255758GT WASHER,FLAT,3/8,USS,ZAG...............12
4 824069GT SCREW,HHC,3/8-16X2.5,8,ZAG............4
5 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8.............4
6 1261184GT NUT,1/4-20,8,ZAG...................................4
7 824120GT WASHER,FLAT,.375X1.50X.125,ZAG.....2
Use only with the platform control box cover
option
8 824113GT WASHER,FLAT,1/4,USS,ZAG.................6
9 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............4
10 Ref. DECAL, INSTRUCTION, OPS........1
refer to section 103.1, 104.1, 107.1, or
108.1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 185


900 Accessories April 2017

916.1 Platform Overload Option

186 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

916.1 Platform Overload Option

Item Part No. Description Qty.

A 128045GT MODULE,LOAD SENSE 2007


1 98154GT WELDMENT,PLAT SUPPORT,LS...........1
"Z4525; non-jib models with platform
overload option"
2 1253485GT SCREW,HHF,1/4-20X2,8,ZAG................2
3 824027GT NUT,TL FLG,1/4-20,G,ZAG
4 94492PGT PANEL,ACCESS PAINTED.....................1
5 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............2
6 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................2
7 61998GT WELDMENT,PLATFORM SUPPORT.....1
"Z4525J; jib models with platform overload
option"
8 825020GT ROD END,.250X2.75,ZAG......................4
9 824079GT SCREW,HHF,1/4-20X1,8,ZAG................5
10 61726GT PIN,0.75DIAX5.75LG,CHAMFER...........4
Z45/25J
-- 94643GT ZERK,GREASE,5/16-24,STRAIT
11 25685GT BEARING,GARLOCK,12FDU12.............8
12 824216GT SCREW,PHPM,10-32X1.5,ZAG..............2
13 824025GT NUT,TL,3/8-16,C,ZAG.............................1
14 1255758GT WASHER,FLAT,3/8,USS,ZAG.................1
15 61975GT RETAINER,SPRING,1.21 X .375............1
16 61974GT SPRING,COMP,1" OD,232 LB/IN............1
17 101512GT LOAD SUPPORT WITH BEARINGS......2
includes items 11 and 18
18 110789GT WASHER,SHIM .0151 THK......as-needed
19 121848GT ASSY,LS,LOAD SENSE,38.5 IN.............1
20 61972GT MOUNT,SWITCH....................................1
21 34619GT BUMPER,RUBBER***.............................2
22 824122GT WASHER,FLAT,.375X1.25X.062,ZAG.....1
23 824070GT SCREW,HHC,3/8-16X3.25,8,ZAG..........1
24 1264261GT NUT,SERRATED,10-32,ZAG...................2
25 61987GT WELDMENT,ROTATOR MOUNT............1
26 45470GT CLAMP,0.31,#5 X 1/4,RUB CUSH..........1
27 99174GT PIN,0.75DIAX8.75LG,CHAMFER...........2
-- 94643GT ZERK,GREASE,5/16-24,STRAIT

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 187


900 Accessories April 2017

917.1 Cold Weather Package

188 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

917.1 Cold Weather Package

Item Part No. Description Qty.

1A 216615GT ASSY HEATER, MODEL 18, 120V.........1


120V
1B 216616GT ASSY HEATER, MODEL 18, 240V.........1
240V
2 826171GT SCREW,HHF,1/2-13X1.75,ZAG..............2
3 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................2
4 REF: DECAL,POWER TO PLATFORM
(section 100)
5 219241GT FORMING,MOUNTING BRACKET.........1
6A 216612GT ASSY,120V HEATER, HYD TANK...........1
120V
6B 216611GT ASSY,240V HEATER, HYD TANK...........1
240V
7A 161029GT HARNESS,BATTERY HEATER 120V.....1
120V
7B 161031GT HARNESS,BATTERY HEATER 240V.....1
240V
8A 161028GT HARNESS,ENG/HYD HEATER 120V.....1
120V
8B 161030GT HARNESS,ENG/HYD HEATER 240V.....1
240V
9A 128118GT BUSHING,STRAIN RELIEF,.875/.40......1
120V
9B 139318GT BUSHING,STRAIN RELIEF,.875/.30......1
240V
10A 214249GT COLD WEATHER 120V J BOX ASSY.....1
120V
10B 1273590GT COLD WEATHER 240V J BOX ASSY
240V (from SN 56361)
10B 237711GT COLD WEATHER 240V J BOX ASSY.....1
240V (to SN 56360)
11A 216645GT HARNESS, 120V POWER CORD, 12"....1
120V
11B 216646GT HARNESS, 240V POWER CORD, 12"....1
240V
12 161456GT ASSY,COLD WEATHER GROUND........1
13A 216617GT ASSY, BATTERY HEATER, 120V...........1
120V
13B 216618GT ASSY, BATTERY HEATER, 240V...........1
240V

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 189


900 Accessories April 2017

918.1 Oil Cooler

190 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

918.1 Oil Cooler

Item Part No. Description Qty.

A 220234GT HARNESS,RELAY,OIL COOLER............1


1 48959GT FITTING,ELBOW,90D,520220-12...........2
2 49151-6348GT HOSE ASSY,3/4,STR FEM,STR FEM.....1
3 824079GT SCREW,HHF,1/4-20X1,8,ZAG................4
4 56912GT SPRING CLIP,1/4-20,.025-.15X.5,
ZAG.........................................................4
5 71259GT OIL COOLER W/FAN, 12VDC................1
6 49150-7630GT HOSE ASSY,3/4,90 FEM,STR FEM.......1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 191


900 Accessories April 2017

919.1 Traveling Fall Arrest Anchor System

192 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

919.1 Traveling Fall Arrest Anchor System

Item Part No. Description Qty.

1 1256856GT SCREW,HHF,3/8-16X2.5,8,ZAG.............8
2 1256389GT FORMING,INNER HANGER..................2
3 1251997GT NUT,TL FLG,1/2-13,G,ZAG.....................2
4 1256851GT SCREW,HHF,1/2-13X3.5,8,ZAG.............2
5 1260892GT END STOP. TFAAS TRACK....................2
6 36388GT BUMPER,RUBBER,.75 X .50H,STUD.....2
7 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................8
8 1256481GT SPACER, HANGER BRACKET..............8
9A 1256400GT DECAL,TFAAS TRACK,WORD..............1
9B 1260910GT DECAL,TFAAS TRACK,SYMBOL...........1
9C 1256400FRGT DECAL,TFAAS TRACK,WORD FR........1
10A 1256378GT ACC,TFAAS FALL ARREST,6FT
WORD.....................................................1
includes instructions and decals
-- 1256380GT ASSY,TFAAS TRACK,6FT WORD
includes decals
10B 1261023GT ACC,TFAAS FALL ARREST,6FT SYM.....1
includes instructions and decals
-- 1261025GT ASSY,TFAAS TRACK,6FT SYM
includes decals
10C 1261019GT ACC,TFAAS FALL ARREST,6FT FR.......1
includes instructions and decals
-- 1261021GT ASSY,TFAAS TRACK,6FT FR
includes decals
11 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................1
12 1256439GT TROLLEY, TFAAS TRACK......................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 193


900 Accessories April 2017

920.1 Operators Protection Alarm (to January 2017)

194 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

920.1 Operators Protection Alarm (to January 2017)

Item Part No. Description Qty.

-- 1271945GT KIT, OPA WELDER BRACKET...............1


B 1275537GT ASSEMBLY, OPA PROTECTION
CAGE......................................................1
1 1255018GT BASE ENCLOSURE,RED,OPA..............1
2 1255021GT SOUNDER,MIDI,OPA.............................1
3A 1255037GT SOUNDER LENS, OPA, BLUE...............1
(standard lens fitted to OPA)
3B 1270116GT SOUNDER LENS, OPA, RED.................1
3C 1270117GT SOUNDER LENS, OPA, AMBER............1
3D 1270118GT SOUNDER LENS, OPA, CLEAR............1
4 1255033GT HARN,PIGTAIL,TAPESWITCH,OPA.......1
5 1255028GT STAND OFF,CONTROL UNIT.................4
6 1255024GT BRACKET,CONTROL UNIT....................1
7 1255025GT SPACER,HEAT SINK..............................1
8 1255023GT ASSY,MODULE,CONTROL UNIT,OPA....1
9 1255022GT MODULE,CONTROL UNIT,PCB,OPA.....1
10 1255067GT NUT,M4 NYLOCK...................................4
11 1255066GT WASHER,M4 NYLON.............................4
12 1255035GT ASSEMBLY,CABLE,TAPESWITCH.........1
13 1275539GT FORMING, OPA CAP.............................1
14 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............5
15 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................9
16 1255038GT SCREW,M5X16 BHD..............................4
17 1255027GT WASHER,M5 NYLON.............................4
18 1255890GT DECAL,COSMETIC,GENIE....................1
19 1255020GT LID ENCLOSURE,RED,OPA..................1
20 1255019GT GASKET,ENCLOSURE..........................1
21 1255029GT ASSEMBLY,TAPESWITCH.....................1
"(6'/8' platforms) (includes j-box and
fasteners)"
22 1255036GT ASSEMBLY RESET SWITCH.................1
23 1255889GT DECAL,SYMBOL-READ THE
MANUAL.................................................1
24 1255068GT SCREW,M6X8........................................2
25 1255047GT SENSOR,RUBBER EDGE......................1
(6'/8' platforms)
26 43392GT BUMPER,BATTERY BOX & RAILS......17
27 824113GT WASHER,FLAT,1/4,USS,ZAG...............19
28 1275538GT FORMING, OPA CAGE...........................1
29 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........4
30 1275540GT FORMING, OPA, BRACKET...................1
31 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
32 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8.............2
33 237238GT SCREW,HHF,M6-1.0X12,DIN6921,10.....2
34 1257389GT WASHER,FLAT,M6X18X1.6,DIN9021,....2

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 195


900 Accessories April 2017

920.2 Lift Guard Contact Alarm (from January 2017)

196 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

920.2 Lift Guard Contact Alarm (from January 2017)

Item Part No. Description Qty.

A From January 2017, this option became a


standard installation on all models unless
the customer specifically request not to
have it installed
-- 1278455GT HARNESS, OPA2
-- 19274GT RELAY,SPDT,12V(AUTO)**
-- 1278121GT MODULE, PLUS+1, OPA2
1 1264934GT SCREW,HHF,10-24X. 5
2 73575GT SPRING CLIP,10-24,ZINC
3 12344GT NUT,NYLOCK,6-32
4 1256859GT SCREW,PHPM,6-32X.875,ZAG
5 1278111GT ASSEMBLY, LIGHT, OPA2......................2
6 1278542GT DECAL, INSTRUCTION, CREW ALARM
7 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
8 1277924GT NUT,NYLOCK FLG,1/4-20,F,ZAG
9 1278119GT ASSEMBLY, SENSOR, PROX, OPA2.....1
10 1278433GT ASSY, SENSOR W/ HOUSING
(Includes holder item 1277877 and sensor
part 1278119)
-- 1277877GT HOLDER, SENSOR................................1
11 1277873GT PLATE, SENSOR HOLDER....................1
12 1278416GT ASSEMBLY, OPA CABLE, LARGE.........1
-- 1261184GT NUT,1/4-20,8,ZAG
Part of assembly 1278416
-- 1278124GT MAGNET, 1/4-20, 15 LB.
Part of assembly 1278416
-- 1278368GT GRIP, CABLE
Part of assembly 1278416
-- 1278458GT OPA WIRE ASSY, LARGE
Part of assembly 1278416
13 825352GT SCREW,PHPM,10-32X1.25,ZAG
14 1264261GT NUT,SERRATED,10-32,ZAG
15 1278138GT WELDMENT, RIGHT OPA, LARGE........1
16 1277875GT PLATE, CABLE AND WIRE COVER.......1
17 1277876GT GUIDE, CABLE.......................................1
18 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG
19 824090GT SCREW,HHF,3/8-16X1,8,ZAG
20 1278363GT CLAMP, 1.25 INCH TUBE.......................2
21 1278144GT WELDMENT, LEFT OPA, LARGE...........1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 197


900 Accessories April 2017

921.1 Positive Air Shutoff

198 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017 900 Accessories

921.1 Positive Air Shutoff

Item Part No. Description Qty.

A 1264293GT HARNESS, VCU TO VALVE...................1


B 1264294GT HARNESS, VCU TO CONTROLS..........1
C 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........3
1 128079GT GASKET, DEUTZ 2011 INTAKE.............1
2 1264497GT VALVE, PAS, DEUTZ L03I......................1
3 1255763GT SCREW,HHF,5/16-18X1.5,8,ZAG
4 824028GT NUT,TL FLG,5/16-18,G,ZAG
5 1264499GT CONTROLLER, DASH, BASIC PLUS.....1
6 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG
7 824027GT NUT,TL FLG,1/4-20,G,ZAG
(hidden from view)
8 1264498GT CONTROLLER, VCU, DEUTZ L03I........1
9 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
10 216343GT MOUNTING BRKT,ELECTRICAL
PANEL.....................................................1

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 199


April 2017

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

101005GT .................129 107881GT .................107 122019GT .................157 1255067GT ...............195


101005HGT ...............129 107889GT .................45 122073GT .................159, 179, 181 1255068GT ...............195
101006GT .................69 108538GT .................73 122148GT .................133, 135 1255395GT ...............81
101010GT .................55, 59 110149GT .................89, 161, 165 122246GT .................103 1255396GT ...............81
101055GT .................138 110160GT .................65–66 122755GT .................169 1255399GT ...............81
101080GT .................65–66 110180GT .................138 12344GT ...................51–52, 57, 197 1255400GT ...............81
101085GT .................95 110194GT .................133, 135 123572GT .................61 1255452GT ...............33, 81, 101, 103,
101114GT .................138 110200GT .................133, 135 12448GT ...................123 109
101129GT .................71 110304GT .................93, 95 1251499GT ...............61 1255469GT ...............37, 71, 87
101138GT .................69 110345GT .................43 1251500GT ...............61 1255537GT ...............79
101140GT .................71 110382GT .................66, 103 1251501GT ...............61 1255555GT ...............66
101174GT .................129 110406GT .................89 1251502GT ...............61 1255646GT ...............165
101174HGT ...............129 110417GT .................89 1251503GT ...............61 1255653GT ...............71
101175GT .................129 110477GT .................89 1251504GT ...............61 1255663GT ...............65–66
101175HGT ...............129 110671GT .................119 1251505GT ...............61 1255666GT ...............71, 77, 87
101277GT .................137–138 110725GT .................29 1251506GT ...............61 1255753GT ...............126
101294GT .................143 110789GT .................187 1251507GT ...............61 1255757GT ...............61, 63
101490GT .................43, 145 110932GT .................89 1251508GT ...............61 1255758GT ...............43, 49, 61, 81,
101512GT .................187 111051GT .................113 1251509GT ...............61 101, 103, 105,
101586GT .................29, 35 111052GT .................113 1251510GT ...............61 177, 185, 187
101587GT .................35 111053GT .................113 1251565GT ...............29, 31 1255763GT ...............103, 199
101726GT .................45 111445GT .................69 1251567GT ...............143 1255778GT ...............65–66
101729GT .................69, 71, 77, 81, 111485PGT ...............159 1251600GT ...............161, 185, 195 1255779GT ...............65–66
89, 91, 101 111526GT .................159 1251757GT ...............45, 126, 131 1255780GT ...............65–66
101815GT .................41 111634GT .................87 1251814GT ...............99 1255781GT ...............65–66
101852GT .................163 111668GT .................71 1251815GT ...............101 1255805GT ...............43, 69, 75, 79,
101853GT .................163 111699GT .................103 1251816GT ...............101 87, 89
101932GT .................177 111817-1025GT ........47 1251818GT ...............101 1255889GT ...............195
101958GT .................138 111817-1925GT ........47 1251819GT ...............101 1255890GT ...............195
101964GT .................61 111817-4825GT ........47 1251899GT ...............71 1255894GT ...............77
102119GT .................89 111817-5625GT ........47 1251983GT ...............69, 79, 87, 89 1256106GT ...............69, 71, 77, 81, 91
102121GT .................87, 95 111817-6725GT ........47 1251984GT ...............57 1256108GT ...............177
102158GT .................29, 35 114248GT .................25, 27 1251985GT ...............57 1256109GT ...............43, 107, 109,
102587GT .................73 114249GT .................21, 23 1251995GT ...............101 111, 115, 119
102785PGT ...............159 114251GT .................21 1251996GT ...............101 1256118GT ...............61
102786PGT ...............159 114252GT .................21, 23 1251997GT ...............41, 89, 103, 183, 1256119GT ...............183
104759GT .................141 114258GT .................13 189, 193 1256127GT ...............111, 117
104804GT .................123 114390GT .................13, 15, 17, 19 1252684GT ...............57 1256165GT ...............79
105092GT .................43 114397GT .................17, 19 1252685GT ...............57 1256170GT ...............41
105214GT .................43, 71, 81, 91, 115431GT .................91, 95 1252940GT ...............99 1256171GT ...............55, 59
101, 103 11818GT ...................47 1252941GT ...............95, 99 1256177GT ...............107
10587GT ...................107 119051GT .................87 1252942GT ...............99 1256180GT ...............117
106044GT .................179, 181 119052GT .................87 1252943GT ...............99 1256182GT ...............29, 35, 41, 81,
106069GT .................61 119053GT .................87, 93 1252944GT ...............99 101, 103
106098GT .................29, 35 119058GT .................123 1253185GT ...............39, 75, 77, 89, 1256231GT ...............113, 115
106117GT .................29, 35 119067GT .................165 91, 93, 143 1256267GT ...............105, 109
106163GT .................119 119139GT .................11, 83 1253478GT ...............117 1256283GT ...............69, 71, 77, 81,
106226-1600GT ........95 119140GT .................85 1253485GT ...............39, 183, 187 89, 91
106226GT .................91 119168GT .................47 1253489GT ...............125–126 1256350GT ...............143
106339GT .................183 119170GT .................47 1253490GT ...............69, 91 1256378GT ...............193
106427GT .................107 119209GT .................37 1253498GT ...............77, 89, 105, 109, 1256380GT ...............193
106663GT .................97 119210GT .................37 143 1256389GT ...............193
106835GT .................143 119232GT .................89 1253750GT ...............11 1256400FRGT ...........193
106836GT .................143 119403GT .................49 1254594GT ...............73, 75 1256400GT ...............193
106837GT .................143 119404GT .................49, 165 1254804GT ...............125–126 1256439GT ...............193
106972GT .................107 119474GT .................11, 85 1254826GT ...............71 1256450GT ...............71
106974GT .................107 119475GT .................83 1255018GT ...............195 1256457GT ...............71
106976GT .................107 119477GT .................85 1255019GT ...............195 1256460GT ...............123
106983GT .................107 119536GT .................117 1255020GT ...............195 1256468GT ...............185
106986GT .................107 119542GT .................117 1255021GT ...............195 1256469GT ...............61
107578GT .................33 119568GT .................83 1255022GT ...............195 1256479GT ...............75, 77, 89, 91,
107588GT .................105 119619GT .................29, 31, 33, 37 1255023GT ...............195 93, 97
107590GT .................105 119644GT .................131 1255024GT ...............195 1256481GT ...............193
107727GT .................105 119915GT .................129 1255025GT ...............195 1256599GT ...............79
10775GT ...................125–126 119918GT .................47 1255027GT ...............195 1256670GT ...............141
10777GT ...................125–126 119950GT .................163 1255028GT ...............195 1256679GT ...............103
107803GT .................81, 101, 103 119984GT .................11, 47 1255029GT ...............195 1256693GT ...............33, 37
107805GT .................81, 101, 103 119993-4303GT ........145 1255030GT ...............66 1256776GT ...............69, 81
107813GT .................143 119993-4753GT ........145 1255033GT ...............195 1256803GT ...............113, 119
107814GT .................143 119994GT .................117 1255035GT ...............195 1256842GT ...............81
107815GT .................143 120240GT .................69 1255036GT ...............195 1256844GT ...............105, 107
107816GT .................137–138 120269GT .................35 1255037GT ...............195 1256847GT ...............111, 177
107842GT .................143 121763GT .................49 1255038GT ...............195 1256848GT ...............43, 49, 87
107843GT .................37 121846GT .................59 1255047GT ...............195 1256851GT ...............69, 71, 77, 81,
107859GT .................105 121848GT .................65–66, 187 1255066GT ...............195 89, 91, 193

200 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

1256853GT ...............71, 81, 101, 103 1262870GT ...............73 1272705GT ...............43 128423GT .................143
1256855GT ...............107, 123, 126, 1262871GT ...............73 1272713GT ...............43 128454PGT ...............117
131, 159, 169 1262872GT ...............73 1272714GT ...............43 128482GT .................161
1256856GT ...............37, 39, 193 1262873GT ...............73 1272726GT ...............61 128483GT .................117
1256857GT ...............29, 31 1262875GT ...............73 1272909GT ...............66 128511GT .................117
1256859GT ...............197 1262876GT ...............73 1273205GT ...............115, 119 128534GT .................117
1256863GT ...............115, 119, 161 1262877GT ...............73 1273207GT ...............29, 35 128578GT .................51–52, 57, 179,
1256922GT ...............111 1262878GT ...............73 1273590GT ...............189 181
1257076GT ...............39, 71, 93 1262881GT ...............73 1273697GT ...............45 128581-SGT ..............179, 181
1257077GT ...............39 1262882GT ...............73 1273698GT ...............45 128584-SGT ..............51–52, 57
1257078GT ...............29, 35 1262883GT ...............73 1274192GT ...............45 128588GT .................93, 97
1257229GT ...............81, 101, 103 1262890GT ...............73 1274322GT ...............197 128596GT .................113
1257231GT ...............79 1262892GT ...............73 1274858GT ...............121 128597GT .................113
1257296GT ...............125–126 1262893GT ...............73 1275537GT ...............195 128601GT .................111
1257389GT ...............195 1262894GT ...............73 1275538GT ...............195 128603GT .................111
1257390GT ...............39, 125–126 1262895GT ...............73 1275539GT ...............195 128605GT .................111
1257402GT ...............131 1262896GT ...............73 1275540GT ...............195 128829GT .................55
1257404GT ...............126 1262897GT ...............73 1277873GT ...............197 128831GT .................91
1257421GT ...............71, 77 1262899GT ...............73 1277875GT ...............197 128851GT .................47
1257458GT ...............115, 119 1263056GT ...............109 1277876GT ...............197 128852GT .................177
1257481GT ...............87 1263057GT ...............109 1277877GT ...............197 128862GT .................113
1257483GT ...............123 1263070GT ...............69, 91 1277924GT ...............197 128935GT .................55, 59
1257486GT ...............89 1263142GT ...............41 1278111GT ...............197 128973GT .................177
1257704GT ...............93 1263232GT ...............41 1278119GT ...............197 128984GT .................93, 95
1257705GT ...............91 1263233GT ...............55 1278121GT ...............197 128985GT .................93, 95
1257707GT ...............93 1264101GT ...............69, 77, 93, 165 1278124GT ...............197 128986GT .................91, 99
1257733GT ...............11 1264261GT ...............41, 61, 63, 81, 1278138GT ...............197 128991GT .................91, 99
1257776GT ...............93 101, 103, 111, 1278144GT ...............197 128995GT .................111
1257810GT ...............91 125–126, 131, 1278363GT ...............197 128997GT .................117
1257825GT ...............95 157, 187, 197 1278368GT ...............197 128998GT .................107
1257837GT ...............91, 93 1264293GT ...............199 1278416GT ...............197 13268GT ...................55, 59, 71, 89,
1257838GT ...............75 1264294GT ...............199 1278433GT ...............197 125–126, 161
1257961GT ...............81 1264307GT ...............13 1278455GT ...............197 133067GT .................21, 23, 25, 27
1258567GT ...............11 1264348GT ...............75 1278458GT ...............197 133278GT .................13
1259102GT ...............81 1264497GT ...............199 1278542GT ...............197 13585GT ...................125–126
1259328GT ...............179, 181 1264498GT ...............199 1278707GT ...............11 13597GT ...................125–126
1259329GT ...............179, 181 1264499GT ...............199 1278708GT ...............11 139099GT .................155
1259374GT ...............69 1264894GT ...............83 1278709GT ...............11 139241GT .................63
1259375GT ...............69 1264934GT ...............197 1279140GT ...............121 139261-5900GT ........61
1259441GT ...............79 1264947GT ...............103 1279141GT ...............121 139318GT .................189
1259443GT ...............165 1264969GT ...............43 1279142GT ...............121 139330GT .................35
1259654GT ...............73 1265481GT ...............111 1279143GT ...............121 139438GT .................159
1259657GT ...............73 1265738GT ...............79 1279271GT ...............97 139598GT .................129
1259660GT ...............73 1266019GT ...............13 1279584GT ...............43 139610GT .................87
1259681GT ...............105 1267746GT ...............123 1279631GT ...............73 139622GT .................69
1259704GT ...............159 1267747GT ...............123 1279653GT ...............73 139624GT .................69
1259717GT ...............73 1267807GT ...............69, 81, 101, 103 128000GT .................129 139687GT .................115
1259857GT ...............41 1268229GT ...............69, 81, 101, 103 128001GT .................129 139688GT .................115
1260194GT ...............131 1268368GT ...............35 128003GT .................93, 97 139701GT .................113
1260372GT ...............81, 101, 103 1268375GT ...............183 128004GT .................71, 77 139702GT .................113
1260394GT ...............29 1268947GT ...............61 128020GT .................87 139709GT .................69
1260395GT ...............29 1268957GT ...............159 128022GT .................97 139779GT .................113
1260892GT ...............193 1268GT .....................11 128024GT .................97 139781GT .................113
1260910GT ...............193 1269497GT ...............125–126 128025GT .................97 139804GT .................51–52
1260940GT ...............43, 105 1269501GT ...............129 128045GT .................187 139915GT .................29
1261019GT ...............193 1270116GT ...............195 128061GT .................97, 99 139916GT .................29
1261021GT ...............193 1270117GT ...............195 128079GT .................199 139936GT .................95
1261023GT ...............193 1270118GT ...............195 128118GT .................189 139957GT .................63
1261025GT ...............193 1270433GT ...............43 128165GT .................83 139960GT .................43
1261184GT ...............185, 197 1270546GT ...............43 128166GT .................83 139966GT .................29, 35
1261292GT ...............179, 181 1270909GT ...............65–66 128200GT .................51–52, 57, 125– 139967GT .................29, 35
1261296GT ...............65–66 1271124GT ...............61, 65–66 126 139968GT .................29, 35
1261298GT ...............66 1271458GT ...............61 128201GT .................51–52, 57, 125– 139969GT .................29, 35
1261844GT ...............66 1271770GT ...............45 126, 179, 181 139970GT .................29, 35
1262308GT ...............75 1271772GT ...............45 128202GT .................51–52, 57, 125– 139971GT .................29, 35
1262312GT ...............65–66 1271773GT ...............45 126 139972GT .................29, 35
1262313GT ...............65–66 1271945GT ...............195 128203GT .................125–126 139974GT .................126
1262314GT ...............65–66, 179, 181 1272129GT ...............29, 35 128204GT .................51–52, 57, 125– 144161GT .................49
1262315GT ...............65–66 1272303GT ...............121 126 145094GT .................47
1262324GT ...............75 1272307GT ...............123 128301GT .................111 146264GT .................29
1262340GT ...............145 1272624GT ...............73 128304GT .................111 146478GT .................125–126
1262635GT ...............33 1272680GT ...............61 128308GT .................113 147011GT .................49
1262643GT ...............65–66 1272685GT ...............61 128309GT .................113 147012GT .................47
1262866GT ...............11, 73 1272687GT ...............61 128310GT .................113 147017GT .................49
1262867GT ...............11, 73 1272689GT ...............61 128311GT .................113 147033GT .................29, 35
1262868GT ...............73 1272691GT ...............61 128374GT .................163 147034GT .................29, 35

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 201


April 2017

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

147041GT .................177 161966GT .................183 215528GT .................87 218121GT .................133, 135


147042GT .................177 161967GT .................183 215593GT .................81, 93, 101, 103 218127GT .................133, 135
147043GT .................177 162063GT .................75 215776GT .................87 218165GT .................52, 125–126
147044GT .................177 162206GT .................81 216057GT .................35 218167GT .................52
147067GT .................41, 103 162207GT .................81 216150GT .................97 218221GT .................69, 91
147071GT .................47 162208GT .................81 216168GT .................133 218445GT .................125–126
147090GT .................51–52, 57 162209GT .................81 21618GT ...................115, 179, 181 218447GT .................125–126
147121GT .................123 162210GT .................79 21619GT ...................115 218449GT .................49, 55, 59
147181GT .................177 1697-400GT ..............107 216205GT .................37 218451GT .................51–52
147183GT .................177 18503GT ...................97 216339GT .................65–66 218452GT .................51–52
147184GT .................177 18504GT ...................97 216340GT .................69 218454GT .................65–66
147223GT .................43 18666GT ...................87 216341GT .................71 218455GT .................65–66
147228GT .................165 18720GT ...................105, 109, 183 216342GT .................143 218466GT .................49
147229GT .................165 18963GT ...................57 216343GT .................69, 199 218506GT .................65–66
147231GT .................165 19274GT ...................197 216344GT .................61 218523GT .................47
147232GT .................165 19491GT ...................41, 111 216367GT .................87 218530GT .................131
147240GT .................165 19506GT ...................51–52 216611GT .................189 218549GT .................17
147241GT .................165 20224GT ...................137–138 216612GT .................189 218550GT .................19
147242GT .................165 21019GT ...................95 216615GT .................189 218551GT .................17
147262GT .................165 21130GT ...................39, 71, 93 216616GT .................189 218555GT .................17, 19
147264GT .................165 21141GT ...................43 216617GT .................189 218557GT .................13, 15
147265GT .................165 214228GT .................11, 81 216618GT .................189 218558GT .................13, 15
147266GT .................165 214237GT .................75 216645GT .................189 218559GT .................17, 19
147274GT .................165 214249GT .................189 216646GT .................189 218561GT .................13, 15, 21, 23
147275GT .................165 214335GT .................95 216786GT .................126 218562GT .................13, 15, 21, 23
147277GT .................165 214446GT .................87 216791GT .................55, 59 218576GT .................87
147278GT .................165 21465GT ...................91 216793GT .................55, 59 218668GT .................87
147279GT .................165 214682GT .................79 217187GT .................97 218684GT .................65–66
147280GT .................165 214686GT .................77 217190GT .................29 218685GT .................65–66
147281GT .................165 214846GT .................71 217191GT .................29 218752GT .................91
147786GT .................65–66 214932GT .................13, 21 217192GT .................29 218753GT .................91
147826GT .................93, 97 214933GT .................17, 19, 25, 27 217193GT .................29 218759GT .................51–52, 57
1484GT .....................11 215269GT .................85 217194GT .................29 218781GT .................65–66
1487GT .....................163 215270GT .................85 217195GT .................29 218790GT .................47
1488GT .....................163 215271GT .................85 217196GT .................29 219079GT .................63
15086GT ...................95 215272GT .................85 217197GT .................29 219158GT .................185
160355GT .................165 215273GT .................85 217198GT .................29 219160GT .................17, 19, 25, 27
160356GT .................165 215274GT .................11, 85 217199GT .................29 219181GT .................89, 91, 97
160357GT .................167 215275GT .................83 217226GT .................91 219241GT .................189
160358GT .................165 215276GT .................85 217227GT .................91 219305GT .................65–66
160511GT .................57 215277GT .................85 217228GT .................93 219350GT .................43
160516GT .................13 215278GT .................87 217430GT .................61 219353GT .................71, 81, 101, 103
160526GT .................183 215279GT .................85 217491GT .................93 219425GT .................135
160534GT .................183 215280GT .................83 217518GT .................61 219436GT .................137–138
160540GT .................87 215281GT .................83 217525GT .................91, 93 219437GT .................75, 79, 89
160541GT .................87 215282GT .................83 217526GT .................33 219484GT .................13, 15
160554GT .................65–66, 159 215283GT .................83 217562GT .................89 219485GT .................13
160681GT .................65–66 215284GT .................83 217682GT .................97 219486GT .................13
16073GT ...................161 215285GT .................83 217688GT .................95 219487GT .................19
160757GT .................13 215286GT .................83 217703GT .................97 219488GT .................13, 21, 23
160759GT .................13 215287GT .................11, 83 217712GT .................95 219621GT .................77
160762GT .................13 215288GT .................85 217744GT .................75 219668GT .................69
160764GT .................21 215289GT .................85 217782GT .................65–66 219672GT .................65–66
160766GT .................21 215290GT .................85 217812GT .................55 219673GT .................65–66
160768GT .................21 215291GT .................85 217820GT .................83 219681GT .................65–66
160770GT .................21 215297GT .................83 217821GT .................85 219683GT .................65–66
160809GT .................121 215298GT .................85 217822GT .................85 219684GT .................65–66, 159
161028GT .................189 215299GT .................83 217823GT .................83 219685GT .................65–66, 159
161029GT .................189 215300GT .................83 217824GT .................85 219718GT .................57
161030GT .................189 215301GT .................83 217877GT .................77 219841GT .................171, 173
161031GT .................189 215302GT .................83 217896GT .................65–66 219848GT .................47
161078GT .................65–66 215305GT .................83 217897GT .................65–66 219950GT .................21, 23
161079GT .................65–66 215307GT .................85 217898GT .................65–66 219951GT .................21, 23
161087GT .................71 215308GT .................83 217899GT .................65–66 219952GT .................21
161088GT .................173 215309GT .................83 217900GT .................65–66 219953GT .................25
161162GT .................27 215310GT .................83 217901GT .................65–66 219954GT .................27
161395GT .................95 215311GT .................85 217902GT .................65–66 219955GT .................25
161396GT .................95 215313GT .................85 217903GT .................65–66 219956GT .................27
161448GT .................171 215314GT .................83 217904GT .................65–66 219957GT .................25, 27
161456GT .................189 215316GT .................89 217930GT .................77 219958GT .................25, 27
161534GT .................133, 135 215317GT .................89 217956GT .................145 219976GT .................77
161541GT .................121 215320GT .................87 217957GT .................65–66 219991GT .................69, 71, 77, 81,
161542GT .................121 215333GT .................33, 183 218044GT .................149, 151 89, 91, 101
161543GT .................171 215472GT .................97 218045GT .................151 219992GT .................89
161611GT .................91, 101 215526GT .................15, 23 218090GT .................51–52, 59 219993GT .................151
161717GT .................69 215527GT .................15 218098GT .................77 220234GT .................65–66, 191

202 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

22348GT ...................45 237731GT .................61 32698GT ...................11 45454GT ...................71, 79, 81, 89,
226393GT .................157 237780GT .................89 33239GT ...................71 161
22672GT ...................75, 93, 95, 175 237790GT .................41 33550GT ...................19, 27 45455GT ...................77
22699GT ...................97, 99 237832GT .................79, 91 33555GT ...................61, 63 45470GT ...................187
22700GT ...................77 237856GT .................89 33674GT ...................163 45708GT ...................103
227309GT .................85 237857GT .................89 33681GT ...................87 45782GT ...................65–66
22736GT ...................97, 99 237912GT .................29 33994GT ...................11 45837GT ...................31
227564GT .................123 237913GT .................29 34052GT ...................55, 59, 131 46018GT ...................141
227614GT .................151 237914GT .................29 34053GT ...................55, 59, 131 46131GT ...................89
227617GT .................65–66, 123 237915GT .................29 34054GT ...................55, 59 46188GT ...................179
227988GT .................87 238345GT .................39 34055GT ...................55, 59 47092GT ...................137–138
228848GT .................169 24038GT ...................75, 89, 93, 95 34125GT ...................111 4828GT .....................95, 101
228849GT .................169 24040GT ...................101 34162-300GT ............77 48751-2801GT ..........183
229567GT .................51–52, 57, 125– 24514GT ...................123 34163GT ...................171 48767-2000GT ..........145
126 25282GT ...................183 34276GT ...................109 48767-700GT ............155
229691GT .................91 25388GT ...................49 34619GT ...................49, 187 48773-2000GT ..........145
229697GT .................91 25683GT ...................115, 117 34955GT ...................175 48773-2800GT ..........145
229698GT .................93 25685GT ...................187 34959GT ...................171, 173 48800GT ...................183
230836GT .................89 25817GT ...................33, 81, 93, 183 35434GT ...................75, 77, 91, 97 48885GT ...................145
230849GT .................29, 35 25929GT ...................93 35499GT ...................69 48890GT ...................147, 153, 155
231037GT .................135 27126GT ...................81, 93, 101, 103 35586GT ...................71 48904GT ...................41, 145, 151, 155
231513GT .................87 27204GT ...................13, 21 35675GT ...................117 48905GT ...................145, 147, 149,
231529GT .................91, 93 27205GT ...................15, 23 35956GT ...................159 151, 153, 155
231533GT .................87 27206GT ...................13, 15, 21, 23 36198GT ...................33 48906GT ...................145
231570GT .................165 27207GT ...................13, 15, 21, 23 36208GT ...................89, 95, 175 48907GT ...................153, 155
231597GT .................63 27246GT ...................51–52, 57, 179, 36388GT ...................193 48908GT ...................149, 151, 183
231613GT .................29 181 36872GT ...................103 48909GT ...................151
232081GT .................33 27391GT ...................65–66, 179, 181 36878GT ...................125–126 48911GT ...................145, 149, 151
232090GT .................31 27497GT ...................47 36899GT ...................65–66 48912GT ...................137–138, 145,
232092GT .................37 27581GT ...................11 36937GT ...................183 147, 151, 183
232575GT .................155 27584GT ...................97 37505GT ...................97, 101 48914GT ...................151
232871GT .................71, 87, 89 27807GT ...................133, 135 38149GT ...................15 48916GT ...................145
232874GT .................89 27836GT ...................133, 135 39346GT ...................137–138 48917GT ...................147
233481GT .................29 27901GT ...................45 39518GT ...................93, 95 48918GT ...................145
233482GT .................29 27904GT ...................45 39540GT ...................51–52 48930GT ...................151
233715GT .................119 27916GT ...................11 40434GT ...................17, 19, 25, 27, 48932GT ...................145, 149, 151
233716GT .................115 28158GT ...................13, 21 193 48933GT ...................145, 149, 151,
233745GT .................115, 119 28159GT ...................13, 21 40658GT ...................93 165
235642GT .................37 28160GT ...................13, 15, 21, 23 42104GT ...................163 48935GT ...................165
235643GT .................49 28174GT ...................13, 17, 19, 21, 42502GT ...................111 48936GT ...................149, 151
235645GT .................69 25, 27 42646GT ...................55, 59 48937GT ...................151
235648GT .................31 28175GT ...................15 42662GT ...................89 48946GT ...................145
235649GT .................103 28176GT ...................17, 19 42941-75GT ..............107 48947GT ...................145, 149, 151,
235654GT .................69, 81, 101, 103 28214GT ...................95 43018GT ...................111, 115, 117, 165
235659GT .................87 28235GT ...................13, 17, 19, 21, 138, 141 48948GT ...................145, 151
235660GT .................75, 89, 93, 95 25, 27 43392GT ...................123, 159, 163, 48949GT ...................145
236251GT .................73, 79 28236GT ...................17, 19 195 48959GT ...................191
236259GT .................81 28678-2250GT ..........153, 155 43683GT ...................143 48960GT ...................145
236260GT .................11, 81 28750GT ...................11 43956GT ...................49 48977GT ...................145
236278GT .................135 29080GT ...................111 43960-6950GT ..........123 48978GT ...................145
236338GT .................87 29557GT ...................73 43960GT ...................107 48983GT ...................145
236339GT .................89 29559GT ...................69 44168GT ...................137–138 48984GT ...................145
236340GT .................89 29560GT ...................11, 71 44174GT ...................141 48996GT ...................43, 145
236364GT .................89 29868GT ...................43, 47, 49 44178GT ...................137–138 48997GT ...................137–138
236373GT .................85 30138GT ...................111 44216GT ...................138 48999GT ...................145
236420GT .................89 30143GT ...................103 44224GT ...................137–138 49116-8737GT ..........151
236421GT .................89 30144GT ...................103 44225GT ...................137–138 49117-2191GT ..........151
236422GT .................89 30222GT ...................115, 117, 119 44227GT ...................137–138 49117-2591GT ..........151
236423GT .................89 30348GT ...................77, 79, 89 44228GT ...................137–138 49117-4991GT ..........149, 151
236799GT .................83 30370GT ...................109 44229GT ...................137–138 49117-5191GT ..........149, 151
237146GT .................87 30468GT ...................159 44235GT ...................137–138 49117-5591GT ..........151
237188GT .................73, 75 30489GT ...................175 44981GT ...................13, 17, 19, 21, 49117-5691GT ..........145
237189GT .................81 30794GT ...................65–66 25, 27 49118-2508GT ..........145
237190GT .................81 30971GT ...................69, 175 45071GT ...................105 49119-16178GT ........147
237194GT .................75 30996GT ...................131 45074GT ...................29 49119-20578GT ........155
237235GT .................133, 135 31060GT ...................13, 15 45112GT ...................31 49119-21878GT ........155
237236GT .................133, 135 31310GT ...................109 45113GT ...................31 49119-2278GT ..........147
237238GT .................75, 89, 195 31523GT ...................71 45114GT ...................31 49119-26078GT ........153
237385GT .................89, 93 31779GT ...................11 45363GT ...................81, 93, 101, 103 49119-27478GT ........153
237566GT .................31 31788GT ...................15 45383GT ...................126 49119-36178GT ........147
237568GT .................29 32064GT ...................87 45384GT ...................52 49119-37678GT ........147
237569GT .................29 32150GT ...................11 45385GT ...................51–52, 57 49119-38578GT ........147
237610GT .................31 32151GT ...................11 45400GT ...................177 49119-39378GT ........147
237688GT .................107 32680GT ...................35 45435GT ...................69, 77, 87, 91, 49119-4178GT ..........155
237703GT .................33 32681GT ...................39 97, 171, 175 49119-4878GT ..........145
237711GT .................189 32695GT ...................69 49119-5478GT ..........149, 151

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 203


April 2017

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

49119-5578GT ..........151 54204GT ...................45 60443GT ...................165 70461GT ...................69


49119-6078GT ..........149, 151 54205GT ...................97 60585GT ...................91, 95 70488GT ...................171
49119-6278GT ..........151 54244GT ...................81, 93 60857GT ...................69, 81, 101, 103 70529GT ...................171
49119-7078GT ..........151 54247PGT .................123 6090GT .....................95 70534GT ...................109
49120-13081GT ........145 54271GT ...................113 6091GT .....................95, 97, 103 7056GT .....................49, 125–126
49120-35381GT ........147 54324GT ...................45 6095GT .....................97, 101 70589GT ...................109
49121-2088GT ..........155 54325GT ...................45 61143-3263GT ..........151 70632GT ...................183
49121-25688GT ........153 54333GT ...................45 61143-8063GT ..........145 70638GT ...................183
49121-27788GT ........155 54365GT ...................59, 125–126 61143-8863GT ..........167 70642PGT .................161
49126-3433GT ..........151 54432GT ...................81, 93, 101, 103, 61306-SGT ................117 70644-75792GT ........161
49141-2463GT ..........145 183 6145GT .....................85 70671GT ...................109
49141-6763GT ..........145 54437GT ...................45, 97 6146GT .....................55, 59, 95 70685PGT .................107
49143-6254GT ..........167 54457GT ...................163 61726GT ...................187 71259GT ...................191
49150-7630GT ..........191 54458GT ...................163 6175GT .....................43 71498GT ...................159
49151-6348GT ..........191 54465GT ...................163 6178GT .....................59, 93, 107 72086GT ...................13, 15, 21, 23
49183-11492GT ........145 54510-SGT ................119 61972GT ...................187 72282GT ...................157
49212GT ...................161 54520-SGT ................115, 123 61974GT ...................187 72326GT ...................126
49214GT ...................161 54542GT ...................33, 37 61975GT ...................187 72343GT ...................87, 91
49215GT ...................161 54551GT ...................91 61987GT ...................187 72346GT ...................11
49408GT ...................85 54567GT ...................33 6198GT .....................97, 101 72999GT ...................13
49410GT ...................97 54569GT ...................111 61998GT ...................119, 187 73463-1175GT ..........169
49411GT ...................97, 101 54570GT ...................111 62252GT ...................135 73477PGT .................123
49418GT ...................151 54578GT ...................93, 95 62324GT ...................137–138 73574PGT .................123
49612GT ...................11 54579GT ...................93, 95 62337GT ...................137–138 73575GT ...................123, 197
49613GT ...................11 54627GT ...................31, 35 62341GT ...................137–138 73610GT ...................123
49768GT ...................39 54635GT ...................175 62346GT ...................137–138 73739GT ...................123
49772GT ...................107 54637GT ...................175 62392GT ...................129 73805GT ...................51–52, 57
49817GT ...................59 54638GT ...................175 62420GT ...................11, 69, 77, 93, 97 73807GT ...................141
49820GT ...................51–52, 55, 57 54639GT ...................175 62421GT ...................11, 93, 95 73842GT ...................175
49861GT ...................165 54640GT ...................175 62433GT ...................11, 93 73900GT ...................121
49924GT ...................11, 71, 73 54652GT ...................175 62506GT ...................141 73901GT ...................163
50294GT ...................121 54687GT ...................97, 101 62507GT ...................141 73923GT ...................29
50455GT ...................105 54726GT ...................105 6272GT .....................59 73924GT ...................29
50466GT ...................117 54757GT ...................183 62815GT ...................137–138 73925GT ...................29
50479GT ...................107 54786GT ...................183 62926GT ...................13, 21 74006GT ...................125–126
50480GT ...................117 54787GT ...................183 62927GT ...................13, 21 74052GT ...................125–126
50517-SGT ................107 54789GT ...................183 62947GT ...................15, 23 74902GT ...................135
50519GT ...................41, 61 54840GT ...................31 62948GT ...................15, 23 74913GT ...................55, 59
50542GT ...................109 54959GT ...................31 63463GT ...................69, 77, 93, 97 74917GT ...................55, 59
50543GT ...................115, 117 54960GT ...................31 64260GT ...................165 75020GT ...................97
50546GT ...................111, 117 54961GT ...................31 65473GT ...................89, 93, 95 75041GT ...................93
50548PGT .................107 54962GT ...................31 65636GT ...................93, 99 75073GT ...................63
50552GT ...................111 54994GT ...................117 65638GT ...................93, 99 75076GT ...................61, 63
50570GT ...................49 55067GT ...................119 65737GT ...................49 75278-2629GT ..........145
50584GT ...................111 55753GT ...................109, 159, 163, 65788GT ...................111 75443GT ...................129
50698GT ...................111 179, 181 65789GT ...................117 75444GT ...................129
50742GT ...................33 56053GT ...................55, 59 65790GT ...................111 75445GT ...................129
50770GT ...................31 56055GT ...................55, 59 65791GT ...................33 75446GT ...................129
50787GT ...................71 56057GT ...................55 65810GT ...................69, 77, 93, 97 75447GT ...................129
50952-SGT ................107 56306GT ...................126 65849GT ...................69 75448GT ...................129
50974GT ...................43, 47, 81, 93, 56424GT ...................123, 163, 169 66031GT ...................161 75449GT ...................129
101, 103 56426-700GT ............179, 181 6638GT .....................95, 97 75574GT ...................151
51474GT ...................183 56663GT ...................131 66399GT ...................11 75617-1025GT ..........179, 181
52352GT ...................71 56704GT ...................157 66472GT ...................179, 181 75617-1550GT ..........179, 181
52369GT ...................137–138 56849GT ...................107 6653GT .....................93, 95 75617-2075GT ..........179, 181
52371GT ...................137–138, 141 56912GT ...................31, 33, 35, 37, 6666GT .....................49 75617-2275GT ..........179, 181
52475GT ...................13, 15, 21, 23 61, 63, 69, 87, 66812GT ...................51–52, 57, 125– 75617-6275GT ..........179
52607GT ...................13 89, 93, 95, 117, 126 75631GT ...................85
52726GT ...................133, 135 123, 165, 171, 66813GT ...................51–52, 57, 125– 75636GT ...................179, 181
52865GT ...................15 187, 191 126 77066GT ...................43
52866GT ...................69, 77, 93, 97 56934GT ...................169 66814GT ...................51–52 77071GT ...................43
52897GT ...................141 56994GT ...................55, 59 66816GT ...................52, 125–126 77072GT ...................43
52906GT ...................137–138 58222GT ...................69, 81, 101, 103 66818GT ...................51–52, 57, 125– 77087GT ...................183
52907GT ...................137–138 58223GT ...................69, 81, 101, 103 126 77103-3600GT ..........147
52969GT ...................13, 21 58247GT ...................87 66821GT ...................125–126 77103-4800GT ..........147
53517GT ...................159 58319GT ...................55, 59 6833GT .....................89, 107, 179, 77108GT ...................163
5365GT .....................39, 71, 77, 89, 58380GT ...................69, 81, 101, 103 181, 199 7713GT .....................87
91, 93, 97 58415GT ...................69, 77, 93, 97 6888GT .....................95, 97 77162GT ...................133, 135
53952GT ...................69, 77, 87, 93, 97 58431GT ...................143 6935GT .....................49 77163GT ...................133
5397GT .....................95, 101 58490GT ...................43 70367GT ...................91, 95 77180GT ...................89
54063GT ...................111, 138 58632GT ...................85 70375GT ...................69 77181GT ...................117, 119
54065GT ...................115, 117 60042GT ...................121 70381GT ...................71, 77 77186GT ...................135
54124GT ...................45 60139PGT .................183 70385GT ...................69 77245GT ...................71
54145GT ...................183 60160PGT .................123 70452GT ...................69, 77, 81, 89, 77295GT ...................11, 87
54156GT ...................105 6019GT .....................101 91, 101 77303GT ...................105
54157GT ...................111 60334GT ...................69, 81, 101, 103 70460GT ...................71 77311-7156GT ..........151

204 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

77351GT ...................125–126 123, 143, 159, 824109GT .................29, 31 8516GT .....................77


77353GT ...................11, 43 161, 163, 165, 82410GT ...................169 85239GT ...................51–52, 57
77354GT ...................43 169, 171, 173, 824110GT .................43, 61, 107, 109, 87085GT ...................159
77362GT ...................109 177, 179, 181, 111, 117, 143, 87684GT ...................49, 61, 63
77363GT ...................115, 117 183, 187, 195, 177 87755GT ...................51–52, 57
77364GT ...................109, 115, 117 199 824111GT .................105 88203GT ...................105
77365GT ...................43 824028GT .................61, 63, 69, 89, 824113GT .................31, 33, 35, 37, 88315GT ...................59
77375GT ...................111 93, 103, 119, 61, 71, 81, 101, 88356-11103GT ........41
77376GT ...................111 165, 199 103, 111, 126, 88356-11163GT ........107
77398GT ...................13 824029GT .................33, 37, 41, 43, 131, 143, 159, 88356-11205GT ........107, 111
77399GT ...................13, 15 49, 61, 69, 71, 163, 165, 185, 88370PGT .................107
77402GT ...................71, 93 75, 77, 81, 87, 195 88377-1400GT ..........169
77409GT ...................33 89, 91, 93, 101, 824119GT .................61, 63 88390GT ...................179, 181
77410GT ...................111 103, 105, 107, 824120GT .................75, 89, 93, 185 88451GT ...................83
7746PGT ...................159 109, 113, 115, 824122GT .................187 88452GT ...................83
77476GT ...................91 117, 123, 125– 824124GT .................111, 177 88516GT ...................119
77478GT ...................91 126, 161, 169, 824127GT .................33 88606PGT .................159
77482GT ...................93, 99 179, 181, 183, 824129GT .................33, 183 88607PGT .................159
77483GT ...................99 193, 195 824132GT .................89 88635-3724GT ..........145
77521GT ...................105 824031GT .................61 824133GT .................89, 93 88676GT ...................105, 109
77664GT ...................169 824032GT .................55, 59, 131 824135GT .................91 88725GT ...................65–66
77736GT ...................99 824038GT .................43, 107, 169 824141GT .................91, 93 88832GT ...................65–66
77788GT ...................143 824041GT .................39, 71, 93 824142GT .................71 88917GT ...................11, 43
77797GT ...................179, 181 824050GT .................41 824144GT .................91 88957GT ...................143
78736GT ...................33, 61, 143 824051GT .................41 824145GT .................87 88988GT ...................101
80391GT ...................69, 93, 97 824052GT .................41 824151GT .................111, 117 88988PGT .................93
81013GT ...................143 824053GT .................125–126 824164GT .................111, 117 88989GT ...................95
81096GT ...................125–126 824059GT .................59, 113 824206GT .................131 88989PGT .................91
81175GT ...................117 824060GT .................29, 31, 33, 35, 824207GT .................163 88990GT ...................95
81488GT ...................125–126 37, 61, 63, 185 824209GT .................103 88990PGT .................93
81550GT ...................131 824061GT .................35, 61 824214GT .................55, 59, 61 89065GT ...................33
81578GT ...................63 824062GT .................81, 101, 103 824215GT .................61, 63, 81 89066GT ...................33
81640GT ...................61, 117 824063GT .................61, 111, 143 824216GT .................41, 187 8915GT .....................97
81669GT ...................143 824064GT .................103 824227GT .................159, 179, 181 89554-2913GT ..........151
81691GT ...................39 824065GT .................165 82431GT ...................143 89575GT ...................55, 59
8177GT .....................97 824067GT .................49, 63, 109 82443GT ...................169 89756GT ...................41, 107
81812-4892GT ..........149, 151 824068GT .................43, 111 824471GT .................45 89765GT ...................11
81812-6617GT ..........167 824069GT .................185 824507GT .................97 89771GT ...................93
81834GT ...................49 824070GT .................187 824673GT .................81 89785GT ...................73
81900GT ...................52, 57 824077GT .................119 82473GT ...................23 89863GT ...................137–138
82161GT ...................13 824078GT .................51–52, 55, 57, 824872GT .................45 89953GT ...................93
822004GT .................15 61, 63, 69, 77, 824874GT .................45 90319GT ...................11
822047GT .................65–66 81, 87, 89, 93, 82487GT ...................21, 25, 27 93500GT ...................11
822049GT .................65–66 101, 103, 107, 825019GT .................33, 37, 109, 111, 94077GT ...................66, 103
822111GT .................81 113, 117, 123, 115, 117 94374-10330GT ........145
822131GT .................15 163, 171, 173, 825020GT .................187 94464-2786GT ..........151
82240GT ...................23 179, 181, 187, 825349GT .................131 94464-7086GT ..........149
82243GT ...................17, 19 195, 197, 199 825352GT .................157, 197 94485GT ...................71
822513GT .................65–66 824079GT .................41, 43, 61, 63, 825353GT .................107 94492PGT .................187
822592GT .................89 71, 89, 91, 93, 825355GT .................71, 93 94506GT ...................51–52, 57
822708GT .................59 113, 115, 123, 825358GT .................43, 55, 59, 111 94526GT ...................43
822759GT .................179, 181 165, 171, 179, 825522GT .................57 94529GT ...................107
822764GT .................179, 181 181, 187, 191 825523GT .................57 94531PGT .................107
822768GT .................179, 181 824080GT .................69, 81, 93, 103, 825579GT .................13 94612GT ...................43, 47
822769GT .................179, 181 115, 161, 195, 825708GT .................73 94614GT ...................137–138
822771GT .................181 199 825796GT .................29, 31 94616GT ...................137–138
822781GT .................61 824081GT .................43, 89, 117, 159 826000GT .................81 94618GT ...................138
822793GT .................61 824082GT .................107, 111 826008GT .................71, 77 94643GT ...................145, 187
822855GT .................89 824083GT .................33 826171GT .................41, 103, 189 94745GT ...................123
823488GT .................15 824085GT .................87, 89, 159 826345GT .................13 94745PGT .................159
823523GT .................79 824086GT .................43 826418GT .................13 94762GT ...................11, 93, 95
82366GT ...................13 824087GT .................87, 119 826422GT .................13 94886GT ...................93
823766GT .................17 824089GT .................43, 69, 81, 87, 826516GT .................81, 101, 103 94887GT ...................101
823773GT .................75 101, 103, 117 826779GT .................137–138 94889GT ...................11, 93, 95
823817GT .................61 824090GT .................33, 41, 47, 123, 826793GT .................61, 63, 115, 119, 94927GT ...................91
824019GT .................61 126, 197 143 9599-SGT ..................159
824023GT .................61 824091GT .................37, 49, 61, 69, 826856GT .................101 96008-SGT ................51–52, 57
824024GT .................35, 119 77, 81, 89, 91, 83093GT ...................51–52, 57 97128GT ...................41, 107, 111
824025GT .................61, 63, 81, 101, 93, 101, 103, 115 83098GT ...................129 97473GT ...................99
103, 187 824092GT .................49, 69, 81, 101, 83131GT ...................51–52, 57 97548GT ...................15
824027GT .................33, 39, 41, 43, 103, 107, 109, 8357GT .....................101 97602GT ...................15
55, 59, 61, 63, 115, 117 84135GT ...................133, 135 97815GT ...................17, 19, 25, 27
69, 71, 77, 81, 824093GT .................33, 71, 81, 101, 84137GT ...................133, 135 98154GT ...................187
89, 91, 93, 101, 103, 183 85053GT ...................97 99174GT ...................187
103, 107, 111, 824094GT .................37, 39 85059GT ...................97 99346GT ...................81, 101, 103
113, 115, 117, 824104GT .................29 85155GT ...................99 T106699GT ...............55, 59

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 205


April 2017

Part Number Index (continued)

Part Number Page

T107520GT ...............51–52, 57
T107725GT ...............57
T107827GT ...............103
T107883GT ...............117
T107884GT ...............115, 117
T108075GT ...............115, 117
T112560GT ...............125–126
T112561GT ...............125–126
T112626GT ...............129
T112773GT ...............17, 19, 25, 27
T114627GT ...............65–66, 159

206 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
ASSY, BATTERY HEATER, 240V.....189 BEARING,1.00IDX1.25ODX1.00L...33, 81, 93,
" ASSY, FUEL TANK, 17 GAL, FUEL SENSE, 183
PLASTIC.....45 BEARING,1.25IDX1.5ODX1.00L.....109
"Perkins 404D-22 and Deutz D2011L03 engines
ASSY, FUEL TANK, 17 GAL, LEGA CY BEARING,1.5IDX1.75ODX1.5L.....105
have one of two Fuel Tanks, verify tank before
PLASTIC.....45 BEARING,1.5IDX1.75ODX1.5L,PTFE...29, 31,
ordering".....45
ASSY, FUEL TANK, 17 GAL, STD ,
33, 37
"Verify Engine Make and Model Before Ordering
PLASTIC.....45 BEARING,2.0IDX2.25ODX1.50L......105, 109,
Fuel Tank and Components".....45
ASSY, GASOLINE FUEL TANK.....47 183
"Verify Engine Mak e and Model Bef ore
ASSY, GBOX, Z-45 DEUTZ, T4.....57 BEARING,FL,1.25IDX1.41ODX1.50L.......115,
Ordering".....91, 93
ASSY, GBOX, Z-45 PERKINS, T4.....57 117, 119
ASSY, LS, LOAD SENSE, 89 IN.....65–66 BEARING,FL,1.25IDX1.5ODX1.25L.....117
1 ASSY, PBOX, Z-45 DEUTZ, T4.....125–126 BEARING,FL,1.5IDX1.75ODX1.10LG.....105
12VDC PROPORTIONAL VALVE.....165 ASSY, SENSOR W/ HOUSING.....197 BEARING,GARLOCK,12FDU12.....187
12VDC PROPORTIONAL VALVE, PV70.....165 ASSY, TERMINAL RAIL, TIER IV.....59 BEARING,GARLOCK,28DU24.....109
ASSY,120V COLD WEATHER PKG......65–66 BEARING,INNER,9 BOLT HUB***.....31
ASSY,120V HEATER, HYD TANK.....189 BEARING,OUTER,9 BOLT HUB***.....31
2 ASSY,240V COLD WEATHER PKG......65–66 BEARING,POLYGON,20DU12.....115, 117
204 HYD MOTOR, GEN.....165 ASSY,240V HEATER, HYD TANK.....189 BEARING,SWING CHASSIS.....41
ASSY,4FT PLATFORM, NO DECALS.....121 BEARING,UHMW,2.75"DIAX.50"LG.....183
A ASSY,5FT PLATFORM, NO DECALS.....121 BELLOWS,JIB CYLINDER.....175
ACC,TFAAS FALL ARREST,6FT FR.....193 ASSY,6' PLAT WELDMENT W/SIDE
BELLOWS,MASTER CYLINDER.....175
ACC,TFAAS FALL ARREST,6FT SYM.....193 GATE.....121 BELLOWS,PRIMARY CYLINDER,JIB.....175
ACC,TFAAS FALL ARREST,6FT WORD.....193 ASSY,6FT PLAT DUAL LG,BLANK W/SIDE BELLOWS,PRIMARY CYLINDER,N/JIB.....175
ACCESSORY,OPERATOR PROT SWING GATE.....121 B E L L O W S , S E C O N D A R Y, E L E V AT E
STRUCT.....185 ASSY,6FT PLATFORM,NO DECALS.....121 CYL......175
ADAPTER, AIR HOSE, PERK 404F.....97 ASSY,ALC500 HEATER,Z45/Z51.....65–66 BELLOWS,SLAVE CYLINDER.....175
ADAPTER, MIXER/THRO, MSG425.....83 ASSY,BRKT, RELAYW/NUTSERTS.....131 BELT, FEAD, MSG425.....85
ADAPTER, WATER CONN, MSG425.....83 ASSY,COLD WEATHER GROUND.....189 BELT, V (PERKINS 404).....11
ADAPTER,EYEBOLT.....95 ASSY,DISPLAY,DP200 DEUTZ T4.....57 BELT,AIR PUMP,PERKINS 404F.....11
ADJUSTABLE STRAP ASSY.....169 ASSY,DISPLAY,DP200 PERKINS T4.....57 BELT,V, DEUTZ DIESEL ENGINE.....11
AIR CLEANER CAP/ FORD/NOLFF***.....87 ASSY,FUSE BLOCK,LMI,1 POLE.....69, 91 BOLT, DEUTZ FLYWHEEL.....73
AIR CLEANER,FORD,T3.....87 ASSY,LS,LOAD SENSE,38.5 IN.....65–66, 187
BOLT, DEUTZ STARTER.....73
AIR CLEANER,NELSON***.....69, 77, 93, 97 ASSY,MODULE,CONTROL UNIT,OPA.....195 BOLT,BANJO,DEUTZ,QC.....81
AIR INTAKE ELBOW,90 DEGREE.....77 ASSY,RELAY SOCKET, AUTO.....55, 59, 131BOLT,CARRIAGE,1/4-20X.75,5,ZAG........111,
ALARM,INTERMITTENT TONE 6-30V*.....57 ASSY,SIDE SWING GATE.....123 177
ALARM,STEADY TONE***.....51–52 ASSY,SOLENOID THR_ACT RPM Z45.....71 BOLT,CARRIAGE,1/4-20X1,5,ZAG.....111, 117
ALARM,WARBLE TONE 5-30 VDC***.....126 ASSY,TERMINAL RAIL,Z45IC.....55 BOLT,CARRIAGE,1/4-20X2.75,5,ZAG.....117
ALTERNATOR - 85 AMP, INT REGU.....99 ASSY,TFAAS TRACK,6FT FR.....193 BOLT,CARRIAGE,3/8-16X1.25,5,ZAG.....61, 63
ALTERNATOR, DEUTZ F3L10/F4L10*.....71 ASSY,TFAAS TRACK,6FT SYM.....193 BOLT,CARRIAGE,3/8-16X1.25,GR5.....43
ALTERNATOR,95 AMP,DEUTZ.....73, 79 ASSY,TFAAS TRACK,6FT WORD.....193 BOLT,SHS,1/4-28X4,ZAG.....39, 71, 93
ALTERNATOR,FORD DSG423,MSG425.....85 AUX TOP RAIL,6FT,PTD.....159 BOLT,SHS,5/16X.25X1/4-20,ZAG.....55
ASSEMBLY RESET SWITCH.....195 BOOM REST WELDMENT.....107
ASSEMBLY, AUX POWER UNIT, 12VD.....43 B BOOT(BELLOWS),E-STOP,BLACK.....125–126
ASSEMBLY, HOSE, 1",PUMP.....145 BOOT, ROCKER JOYSTICK 75565.....129
BACKING PLATE, HOSE BLOCK, JIB.....117
ASSEMBLY, LIGHT, OPA2.....197 BOOT,JOYSTICK.....129
BACKING PLATE, PULLTUBE.....113
ASSEMBLY, MED. PRESS. FILTER,.....69, 81, BAFFLE, AIR CLEANER (27915)**......69, 77, BOOT,PLUG 4 WAY.....123
101, 103 BOOT,TOGGLE SWITCH,SHORT*......51–52,
93, 97
ASSEMBLY, OPA CABLE, LARGE.....197 57, 179, 181
BALL STUD**.....61, 63
ASSEMBLY, OPA PROTECTION CAGE.....195 BAR,AXLE ROTATION STOP.....37 BOTTLE,COOLANT RECOVERY,3.7***.....91,
ASSEMBLY, PRECLEANER, DEUTZ.....171 95
BASE ENCLOSURE,RED,OPA.....195
ASSEMBLY, PRECLEANER, Z45.....173 BOX,INSTRUCTION STORAGE.....123
BASE, W/2 NO CONTACTS.....57
ASSEMBLY, SENSOR, PROX, OPA2.....197 BRACKET, HOSE CLAMP SUPPORT.....115
BASE,W/2 NC CONTACTS***.....51–52, 57
ASSEMBLY,CABLE,TAPESWITCH.....195 BRACKET, PERKINS MUFFLER.....91
BASE,W/3 NC CONTACTS.....51–52, 57
ASSEMBLY,ENGINE TRAY.....93 BRACKET,AIR HOSE TO PLAT PAINT.....161
BASE,WITH 2 N.O. CONTACTS***.....51–52
ASSEMBLY,FOOT SWITCH.....65–66, 123 BRACKET,BATTERY CABLE.....61
BASE,WITHOUT CONTACTS.....125–126
ASSEMBLY,FUEL TANK,17 GAL.....47 BRACKET,BATTERY MOUNT.....41, 103
BATTERY CABLE,NEGATIVE,APU.....65–66
ASSEMBLY,GBOX,Z45 DIESEL.....51–52 BRACKET,BOX.....141
BATTERY CABLE,NEGATIVE,BLACK........65–
ASSEMBLY,GBOX,Z45 GAS.....51–52 BRACKET,CONTROL BOX MOUNTING.....49
66
ASSEMBLY,HYDRAULIC TANK.....43 BRACKET,CONTROL UNIT.....195
BATTERY CABLE,POSITIVE,RED.....65–66
ASSEMBLY,PBOX,Z45 GAS.....125–126 BRACKET,DP200 PANEL MOUNT.....57
BATTERY HOLD DOWN.....103
ASSEMBLY,PLATFORM CONTROL BATTERY HOLD DOWN,GROUP 31.....103 BRACKET,DRIVE SENSOR,ENABLE.....41
BOX.....125–126 BRACKET,HOSE CLAMP PAINTED***.....107
BATTERY, 12V,900 CCA.....103
ASSEMBLY,TAPESWITCH.....195 BRACKET,HOSE CLAMP***.....117
BATTERY,12V,1000 CCA GRP 31.....103
ASSY HEATER, MODEL 18, 120V.....189 BRACKET,LATCH MOUNT,RH***.....81, 93
BEARING KIT,OMNI***.....29, 35
ASSY HEATER, MODEL 18, 240V.....189 BRACKET,MUFFLER,DEUTZ 3 CYL***.....69
BEARING, 1.5IDX1.75ODX2.00L.....29
ASSY PCB ALC500 Z45/51-2012.....131 BRACKET,PBOX WIRE SUPPORT.....131
BEARING,1.00IDX1.25ODX0.75L.....183
ASSY, BATTERY HEATER, 120V.....189

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 207


April 2017

Part Description Index (continued)

BRACKET,POWER TO PLAT, DOM..........125– CLAMP,0.31,#5 X 1/4,RUB CUSH.....187 CONN,520120-6-8.....151


126 CLAMP,0.50,#8 X 1/4,RUB CUSH......89, 107, CONN,520120-8***.....145, 149, 151, 165
BRACKET,PUMP MOUNTING.....143 179, 181, 199 CONN,520120-8-10.....145
BRACKET,RELAY MOUNT W/INSERTS.....55, CLAMP,0.63,#10 X 1/4,RUB CUSH.....161 CONN,520120-8-12.....145, 151
59 CLAMP,0.75,#12 X 1/4,RUB CUSH......55, 59, CONN,520120-8-16.....145
BRACKET,RIGHT HARNESS MT......93 71, 89, 125–126, 161 CONN,LONG,520122-4.....165
BRACKET,SOLENOID MOUNT.....71 CLAMP,0.75,#12 X 3/8,RUB CUSH*.....71, 79, CONN,LONG,520122-6.....147
BRACKET,SOLENOID MOUNT BRACE**.....71 81, 89, 161 CONN,PLUG 120 AC/15A DOMESTIC.....49
B R A C K E T, S W I N G ENGINE CLAMP,1.00,#16 X 1/4,RUB CUSH.....87 CONN,RECEP 120AC/15A DOMESTIC.....49,
CONNECTOR.....61 CLAMP,1.13,#18 X 1/4,RUB CUSH...115, 179, 165
BRACKET,WORK LIGHT MOUNT 5/16".....159 181 CONN,RECEP 4 WAY ENDCAP DT.....165
BRAKE TRACK.....31 CLAMP,1.25X.5 RUBBER-CUSHION.......123, CONN,RECEP 8 WAY 14-18GA,FL......51–52,
BREAKER, 10AMP CIRCUIT, GEN.....165 163, 169 57
BREAKER, 20AMP CIRCUIT, GEN.....165 CLAMP,1.31,#21 X 3/8,RUB CUSH.....89 CONN,SQUEEZE,1/2NPT .38-.50,SM.......49,
BREATHER CAP,RFM165.....43 CLAMP,1.50,#24 X 1/4,RUB CUSH.....115 125–126
BRKT,AIR CLEANER ORIENTATION**......69, CLAMP,1.63,#26 X 3/8,RUB CUSH.....117, 119 CONNECT BOX, PERK T4 EXT HARN......61,
77, 87, 93, 97 CLAMP,1.88,#30 X 1/4,RUB CUSH.....93, 95 65–66
BULKHEAD, COOLING AIR.....61 CLAMP,1.88,#30 X 3/8,RUB CUSH.....161 CONNECTING LINK,MACHINED ***.....107
BULKHEAD,ENGINE SIDE.....61 CLAMP,2 HOSE,PLASTIC,5/8.....33, 61, 143 CONNECTOR KIT, DEUTZ**.....69
BULKHEAD,TANK SIDE.....49 CLAMP,2.00,#32 X 3/8,RUB CUSH.....93, 95 CONNECTOR, SAE10, QUICK CONN.....81
BUMPER, PLASTIC, 1.25 O.D..........109, 159,
CLAMP,2.75,#44 X 1/4,RUB CUSH*.....77 CONNECTOR,BULKHEAD,FEMALE-4.....145
163, 179, 181 CLAMP,EXHAUST,2.00 PLATED.....69 CONNECTOR,SAE10,QUICK CON,STR.....81
BUMPER,BATTERY BOX & RAILS...123, 159, CLAMP,HOSE,.63.....89 CONTACT,N.O......52, 125–126
163, 195 CLAMP,HOSE,1.00.....77, 79, 89 CONTACT,NC.....51–52, 57, 125–126
BUMPER,RUBBER***.....49, 187 CLAMP,HOSE,1.25***.....89, 95, 175 CONTACTOR,LIMIT SWITCH.....41, 111
BUMPER,RUBBER,.75 X .50H,STUD.....193 CLAMP,HOSE,1.50.....87, 93 CONTROL BOX COVER,LID,PTD.....159
BUMPER,RUBBER,COVERS....43, 47, 81, 93, CLAMP,HOSE,1.75.....75, 93, 95, 175 CONTROL MODULE, MSG425.....89
101, 103 CLAMP,HOSE,2.00***.....75, 77, 91, 97 CONTROLLER BOX, 120/240V, 50H.....165
BUSHING,INTAKE HOSE,PERKINS.....91 CLAMP,HOSE,2.50"***.......69, 77, 87, 91, 97, CONTROLLER BOX, 120/240V, 60H.....165
BUSHING,POLYGON,BM2024-12.....33 171, 175 CONTROLLER W/O COILS (77788).....143
BUSHING,STRAIN RELIEF,.875/.30.....189 CLAMP,HOSE,3.00".....69, 175 CONTROLLER, DASH, BASIC PLUS.....199
BUSHING,STRAIN RELIEF,.875/.40.....189 CLAMP,HOSE,3.50.....175 CONTROLLER, VCU, DEUTZ L03I.....199
BUTTON,PUSH,BLACK W/SEAL***.....51–52, CLAMP,HOSE,5.00.....175 COOLANT RECOVERY BOTTLE1.5 QT*.....89
57, 125–126 CLAMP,HOSE,8.50 DIA***.....71 COUPLER,15 TOOTH,FBA,PERKINS**.....93,
BUTTON,PUSH,RED MUSHROOM CLAMP,HOSE,SIZE .25 TO .63.....91 97
HEAD.....51–52, 57, 125–126 CLAMP,JIB HOSE/CABLE,ARCTIC.....117 COUPLER,15 TOOTH,FBA,SAE8***.....71, 77
CLAMP,MUFFLER,1-7/8 IN......87, 95 COUPLER,15T,FBA,SAE 8,MSG425.....87
C CLAMP,MUFFLER,1.75 INCH.....87 COVER, CABLETRACK TRAY, Z51.....113
CLAMP,PLASTIC,HYD HOSE.....165 COVER, DRIVE CHASSIS, FRONT.....33
CABLE TIE MOUNT, WINGED.......43, 71, 81,
CLAMP,RUBBER CUSHIONED-2 5/32.....47 COVER, DRIVE CHASSIS, REAR.....37
91, 101, 103
CLAMP,SPRING,1/2".....83 COVER, END, GEN, 120V.....165
CABLE TIE,DFT MOUNT,BLK,6.5".....89, 161,
CLAMP,TWO HOSE.....117 COVER, END, GEN, 240V.....165
165
CLAMP,TWO HOSE,ARCTIC.....117 COVER, FOOT SWITCH, LARGE.....123
CABLE TRACK, NP400, 23 LINK.....113
CLAMPING BLOCK, CABLE, Z45/51.......107, COVER, JIB HOSES/CABLES.....117
CABLE TRACK, NP400, 31 LINK.....113
117 COVER, PRECLEANER OPENING.....69
CAP ASSY,COOLANT BOTTLE***.....91, 95
CLAMPING BLOCK,HOSE***.....107 COVER, REAR AXLE, METRIC Z45.....35
CAP, INT. MFLD. VAC, MSG425.....83
CLEVIS YOKE-1/4-28,PLTD W/PIN......39, 71, COVER, TANK SIDE.....63
CAP, OIL FILLER.....93, 99
93 COVER, UPPER PIVOT.....107
CAP, TANK, FUEL SENSOR.....45
CLIP, METAL MOUNTING.....81, 101, 103 COVER,BLANK.....125–126
CAP,DISENGAGE,OMNI***.....29, 35
CLIP,AIR CLEANER END CAP***...69, 77, 93, COVER,CABLETRACK TRAY,Z40/45.....113
CAP,DUST (54840 HUB ASSY).....31
97 COVER,CENTER SWING CHASSIS.....49
CAP,FUEL,DIESEL,1/8"VENT(GRN).....45
COIL ASSY, MSG425.....83 COVER,CONTROL BOX LEFT SIDE***.....159
CAP,FUEL,GASOLINE 3.5PSI.....47
COIL,10V DC,DEUTCH W/DIODE***.......137– COVER,CONTROL BOX RIGHT SIDE**.....159
CAP,OIL FILLER,DEUTZ,DIESEL***.....73
138 COVER,DR CHASSIS FRONT,NON-OSC....31
CAP,OIL FILLER,FORD DSG 423.....85
COIL,12VDC #8 DTSCH IP69 ECOIL.....141 COVER,ENGINE SIDE.....61
CAP,PLASTIC,2.5 ID.....171
COIL,DUAL,12V DEUT,49CC PUMP**.....143 COVER,FLYWHEEL CASTING.....71, 77
CAP,RADIATOR,PERKINS/FORD.....89, 93, 95
COIL,SOLENOID VALVE,20W.....133, 135 COVER,GENERATOR.....165
CAPACITOR 16 F, GEN.....165
COLD WEATHER 120V J BOX ASSY.....189 COVER,GFCI,HORIZONTAL,WEATHER..125–
CHAIN,NO.2 (11 LINKS).....179, 181
COLD WEATHER 240V J BOX ASSY.....189 126
CHARGE WIRE, MSG425.....85
COLLAR,JOYSTICK,CENTER.....129 COVER,PRM FUSE SERVICE PART.....61
CHECK VALVE KIT,77066.....43
COMPR.LINK,MACHINED,GND CONTR*..117 COVER,PROTECTIVE,STEER CYLINDR...175
CHECK VALVE,BALL TYPE,NORMAL.....135
CONN PLUG 4 WAY ENDCAP DT.....123 CRANK PULLEY, EXT, MSG425.....85
CIRCUIT BKR 10A TYPE 2 METAL.....55, 59
CONN,520120-12-16.....145 CYLINDER,ELEVATE,Z45/25***.....105
CIRCUIT BREAKER, 15A.....51–52, 57
CONN,520120-16.....145 CYLINDER,EXTEND,Z45 NON JIB.....111
CIRCUIT BREAKER,20AMP MINI.....61
CONN,520120-4***....145, 147, 149, 151, 153, CYLINDER,EXTEND,Z45J***.....111
CIRCUIT BRKR 15A TYPE 2 METAL.....55
155 CYLINDER,JIB,Z45,#4 PORTS***.....117
CLAMP, #4 HOSE, AIR AND LOOM.....115
CONN,520120-4-6***........137–138, 145, 147, CYLINDER,MASTER,Z45***.....109
CLAMP, 1.25 INCH TUBE.....197
151, 183 CYLINDER,OSCILLATE,Z45***.....33
CLAMP, JIB HOSE/CABLE, Z45/51.....113
CONN,520120-4-8.....151 CYLINDER,PRIM LIFT JIB,Z45.....109
CLAMP, PRI, HOSE/CABLE, Z45/51.....111

208 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017

Part Description Index (continued)

CYLINDER,PRIM LIFT NON JIB,Z45.....109 DECAL,LABEL,PATENTS.....15 ELBOW,45D,520320-4.....153, 155


CYLINDER,SLAVE,Z45***.....115, 117 DECAL,LABEL,PETRO CANADA***.....13 ELBOW,45D,520320-8.....151
CYLINDER,STEER***.....33 DECAL,LABEL,RELAYS,Z45IC,Z51.....13 ELBOW,90 DEGR,RUBBER,MODIFIED*....171
DECAL,LABEL,TEST***.....13 ELBOW,90D,520220-16.....145
D DECAL,LABEL,TIP OVER LMT SWTCH.....21, ELBOW,90D,520220-4-4.....41, 145, 151, 155
23 ELBOW,90D,520220-4-6***.....145, 149, 151
DECAL FAULT CODE.....17, 19
DECAL,LABEL,TIPOVER,TILT AL SY.....25, 27 ELBOW,90D,520220-8-12....145, 149, 151, 165
DECAL KIT,Z45 COMP,SYM,ANSI.....21
DECAL,LABEL,TIPOVER,TIRES,SYMB.....21, ELBOW,90DEG.1/4MPT-1/4 BARB.....45
DECAL KIT,Z45 COMP,SYM,CE.....21
23 ELEMENT-5 MIC, PAPER, W/BYPASS.......69,
DECAL KIT,Z45 COMP,WRD,AUS.....13
DECAL,LABEL,TRANSPORT TIEDOWN*..13, 81, 101, 103
DECAL KIT,Z45 COMP,WRD,CSA.....13
15, 21, 23 END STOP, DIN RAIL,SCREW CLAMP.....55,
DECAL KIT,Z45 COMP,WRD,USA.....13
DECAL,LABEL,UCON HYDROLUBE.....13 59
DECAL KIT,Z45 PLAT,SYM,ANSI.....21
DECAL,LABEL,UNLEADED GAS ONLY.....13, END STOP. TFAAS TRACK.....193
DECAL KIT,Z45 PLAT,SYM,CE.....21
21 ENGINE KIT, DEUTZ D2.9L4.....73, 75
DECAL KIT,Z45 PLT,WRD,ANSI/CSA.....13
DECAL,LANYARD ANCHORAGE POINT...17, ENGINE KIT,FORD MSG425.....83
DECAL KIT,Z45&Z51 PLAT,WRD,AUS.....13
19, 25, 27, 193 ENGINE MOUNT, LEFT, MSG425.....89
DECAL PLATE,MESH.....163
DECAL,LOW/ULTRA LOW SULFR FUEL.....13 ENGINE MOUNT, REAR, MSG425.....89
DECAL, ENGINE SPEC, 404F-22.....15
DECAL,OP INST,GROUND,AUS.....13 ENGINE MOUNT, RIGHT, MSG425.....89
DECAL, ENGINE SPEC, D2.9.....15
DECAL,OPER INST, GROUND CONT.....13 ENGINE,PERKINS,DIESEL 404D-22.....91
DECAL, INSTRUCTION, CREW ALARM....197
DECAL,PLATFORM CONTROL PANEL.....17, ENGINE,PERKINS,DIESEL,404F-22.....95
DECAL, INSTRUCTION, OPS.....17, 19, 25, 27
19, 25, 27 EVACUATOR VALVE-AIR CLEANER.....69, 77,
DECAL, LABEL, SHELL TELLUS.....13
DECAL,PLATFORM OVERLOAD.....19, 27 93, 97
DECAL, LCD, TIER 4.....13
DECAL,POWER TO PLATFORM 115V......13, EXHAUST MANIFOLD, MSG425.....85
DECAL,ANNUAL INSP***.....15
17, 19, 21, 25, 27 EXHAUST PIPE, DEUTZ 3 CYL DSL.....69
DECAL,ARROW BLUE.....13, 21
DECAL,POWER TO PLATFORM 230V......13, EXHAUST PIPE,DEUTZ D2.9,Z45.....75
DECAL,ARROW YELLOW LRG 9".....15, 23
17, 19, 21, 25, 27
DECAL,CHEVRON RANDO HD.....13
DECAL,RUNAWAY HAZARD.....25, 27 F
DECAL,COSMETIC,GENIE.....195
DECAL,SYMBOL-COMP ACCESS.....23
D E C A L , C O S M E T I C , G E N I E FAN BELT, ALTERNATOR.....11, 73
DECAL,SYMBOL-READ THE MANUAL.....21,
BOOM,HORZ.....13, 21 FAN BRACKET, MSG425.....85
25, 27, 195
DECAL,COSMETIC,GENIE Z-45/25.....13, 21 FAN BRACKET/PULLEY, MSG425.....85
DECAL,TFAAS TRACK,SYMBOL.....193
DECAL,COSMETIC,GENIE Z-45/25J.....13, 21 FAN DRIVE BELT, MSG425.....11, 85
DECAL,TFAAS TRACK,WORD.....193
DECAL,COSMETIC,IC POWER 4 X 2....15, 23 FAN PULLEY.....73
DECAL,TFAAS TRACK,WORD FR.....193
DECAL,COSMETIC,IC POWER 4 X 4....15, 23 FAN PULLEY, MSG425.....85
DECAL,TIP-OVER HAZARD,440 LBS.....25
DECAL,DANGER DO NO T ALTER FAN SHROUD, MSG425.....89
DECAL,TIP-OVER HAZARD,ANSI.....25
SWTC.....13, 15 FAN SPACER.....93
DECAL,TIP-OVER HAZARD,CE.....27
DECAL,DANGER,BATTERY SAFETY***.....15 FAN SPACER, MSG425.....85
DECAL,TIP-OVER,CRUSH.....25, 27
DECAL,DANGER,CAP,ANSI WORD.....17 FAN, 10 BLADE, 15".....79
DECAL,TIRE PRESSURE,HIGH FLOAT.....21,
DECAL,DANGER,CAP,ANSI WORD 440.....17 FAN, ENGINE (104-22)(404-22)*.....99
23
DECAL,DANGER,CAP,AUS WORD.....19 FAN, MSG425.....85
DECAL,TIRE PRESSURE,RT.....21, 23
DECAL,DANGER,ELEC.HAZ.STAY CLR....21, FEMALE BULKHEAD CONNECTOR-8.....161
DECAL,TIRE SEALANT,1.5 X 1.5.....13, 15
23, 25, 27 FIELD KIT,6'1/2MESH PLAT W/GAT.....163
DECAL,TIRE SEALANT,3.25 X 7.5.....13
DECAL,DANGER,ELECT HAZARD***.......13, FILTER ASSY,HIGH PRESS SAE-12*........69,
DECAL,TRANSPORT/LIFT DIAGRAM.......13,
15, 17, 19 81, 101, 103
21, 23
DECAL,DANGER,NO SMOKING.....13 FILTER ASSY,INTANK.....43
DECAL,TRIANGLE,BLUE.....13, 15, 21, 23
DECAL,DANGER,TILT ALARM.....17, 19 FILTER ELEMENT,AIR,NOLFF LPG.....11, 87
DECAL,TRIANGLE,YELLOW.....13, 15, 21, 23
DECAL,DANGER,TIP,FOAM TIRES.....13, 15 FILTER INDICATOR-(60334)........69, 81, 101,
DECAL,ULS DIESEL ONLY,TIER 4.....13
DECAL,DANGER,TIPOVER,AIR TIRES.....13, 103
DECAL,WARN,IMPROPER OPERATION...17,
15 FILTER LID,RFM165.....43
19
DECAL,DANGER,TIPOVER,HF TIRES......13, FILTER, DEUTZ 2.9, FUEL.....11, 81
DECAL,WARNING,PANEL CRADLE.....169
15 FILTER,AIR***.....11, 69, 77, 93, 97
D E C A L , WA R N I N G , RU N AWAY
DECAL,DANGER/WARNING COMBO.......17, FILTER,AIR,ELEMENT***.....11
MACHINE.....17, 19
19 FILTER,ELEMENT,30 MIC,75020.....11, 93
DECAL,WHEEL LOAD,Z45/25 RT........13, 15,
DECAL,DIESEL.....13, 21 FILTER,ELEMENT,BETA(10)=200.....11, 43
21, 23
DECAL,EMERGENCY LOWERING.....21 FILTER,ELEMENT,BETA(5)=1000........69, 81,
DECAL,WHEEL LOAD,Z45/25J RT......13, 15,
DECAL,ENGINE SPEC,DEUTZ 2011.....15 101, 103
21, 23
DECAL,ENGINE SPEC,PERKINS.....15 FILTER,FUEL.....11, 47
DIAGNOSTIC FEMALE Q-DSCNT.....137–138
DECAL,FORD ENGINE SPEC MSG425.....15 FILTER,FUEL, PERKINS (54555).....11
DIN RAIL,11.25".....55, 59
DECAL,GROUND CONTROL PANEL.....13, 21 FILTER,FUEL,PERKINS.....11, 93, 95
DIODE, 6A 22903-6V.....61
DECAL,LABEL,105 DB.....23 FILTER,FUEL/WTR SEP, DTZ 1008.....11, 71
DIODE,6 AMP,200 PIV,BULK.....65–66
DECAL,LABEL,AIRLINE 110 PSI....13, 17, 19, FILTER,OIL,DEUTZ D2.9.....75
DIPSTICK TUBE, STRAIGHT SHORT....93, 95
21, 25, 27, 161 FILTER,OIL,DEUTZ F4L1011F.....11, 71, 73
DIPSTICK, STRAIGHT SHORT.....93, 95
DECAL,LABEL,BELT,MSG425.....15, 23 FILTER,OIL,DEUTZ,REPLACEMENT.....71
DIPSTICK,TD2.9.....73
DECAL,LABEL,LIFTING EYE.....13, 15, 21, 23 FITTING, 90 DEG, #4FJX-#4FP.....101
DIPSTICK-F3L1011F (DEUTZ).....71
DECAL,LABEL,LIQUID PROPANE.......13, 15, FITTING, DEPR COOLANT, MSG425.....83
21, 23 FITTING, DEPR LP, MSG425.....83
DECAL,LABEL,LOWER MIDRAIL...17, 19, 25, E FITTING,3/8 NPT TO 1/2 BARB.....45
27 EAR, ENGINE TRAY PIVOT.....81, 101, 103 FITTING,3/8NPT TO 1/4BARB,90.....45
DECAL,LABEL,MANUAL NOT HERE.....17, 19 ELBOW,130339-6-6.....45 FITTING,3/8NPT TO 3/16BARB,90.....45
DECAL,LABEL,NO SMOKING,SYMB.....21 ELBOW,45D,520320-12-16.....145 FITTING,BULKHEAD,1/4NPT,FUELTK.....45

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 209


April 2017

Part Description Index (continued)

FITTING,BULKHEAD,3/8NPT,FUELTK.....45 FORMING,ENGINE MOUNT,FR***.....71 GENERATOR, 240VAC 50Hz 2200W.....165


FITTING,CONN,16MM-6MJ.....81 FORMING,FUEL FILTER MOUNT.....47 GENERATOR, 2kW, 120V/50Hz.....165
FITTING,CONN,16MM-8MJ.....81 FORMING,FUEL LINE BRACKET,D2.9.....81 GENERATOR, 2kW, 120V/60Hz.....165
FITTING,CONN,520120-12.....145 FORMING,FUEL PRES.REG MNT.....103 GENERATOR, 2kW, 240V/50Hz.....165
FITTING,CONN,520120-6.....145 FORMING,GENERATOR MOUNT.....165 GLOW PLUG (PERKINS 404-22).....99
FITTING,ELBOW,45D,520320-4-6**.....151 FORMING,INNER HANGER.....193 GLOW PLUG, DEUTZ.....73
FITTING,ELBOW,6GS-6FJX90S.....81 FORMING,LATCH,CTRL BOX LID PTD.....159 GREASE,DIELECTRIC 4 OZ**.....11
FITTING,ELBOW,8GS-8FJX90S.....81 FORMING,LP BRACKET MOUNT,PAINT....183 GREASE,SERVICE PACKET.....97
FITTING,ELBOW,90D,520220-12.....191 FORMING,MOUNTING BRACKET.....189 GRIP, CABLE.....197
FITTING,ELBOW,90D,520220-8***....145, 149, FORMING,OIL FILTER BRACKET.......69, 81, GROMMET, FUEL FILTER.....47
151 101, 103 GROMMET,RUBBER .25 X .50"OD.....55, 59
FITTING,FUEL,1/2,D2.9,QC.....81 FORMING,RAD BRACE,DEUTZ TD2.9.....75 GROMMET,RUBBER .5 X .014 X .75.....159
FITTING,TEE,BRANCH,520429-4***.......147, FORMING,RADIATOR SHROUD....75, 89, 93, GROMMET,RUBBER 3 X .19 X 3.5.....119
153, 155 95 GROUND CONTROL BOX.....51–52, 57
FITTING,TEE,RUN,SWIVEL520432-4.....149, FORMING,RADIATOR SUPPORT**.....89 GROUND STRAP,24"LONG.....33
151, 183 FORMING,RADIATOR SUPPORT,LH.....79 GUARD, FAN, PERKINS TIER 4.....95
FLANGE,EXHAUST,PERKINS 404F.....101 FORMING,REAR ENGINE MOUNT.....71 GUARD,FAN,PERKINS.....91
FLASHTUBE,STRAIGHT,360DEG,BULB....157 FORMING,REAR ENGINE MOUNT,Z45.....77 GUIDE RING,STANDARD.....69
FLASHTUBE,U SHAPED,360DEG,BULB...157 FORMING,SECONDARY SUPPORT.....169 GUIDE, CABLE.....197
FLATBAR,ALUM,THROTTLE LINKAGE.....93 FORMING,SOLENOID MOUNT.....93, 97
FLOORING, 6'FT PLATFORM.....123 FORMING,UPPER RAD SUPPORT.....95 H
FLOORING, 72X30 PLATFORM.....123 FORMING,UPPER RAD SUPPORT PNTD...91
HARDWARE KIT,PERKINS 404F BELL.....95
FLOORING,4 FT PLATFORM,PAINTED.....123 From January 2017, this option became a
HARN 12/3 CABLE2,Z45.....65–66
FLOORING,5 FT PLATFORM,PAINTED.....123 standard installation on all models unless the
HARN BRAKE-MS ADAPTER CABLE....65–66
FLYWHEEL ASSY, MSG425.....87 customer specifically request not to ha ve it
HARN DEUTZ ENGINE Z45-2012.....65–66
FLYWHEEL, SAE 8/10.....73 installed.....197
HARN FORD ENGINE Z45-2012.....65–66
FOAM PAD***.....169 FUEL FILTER ASSEMBLY.....11, 93, 95
HARN PERKINS ENGINE Z45-2012.....65–66
FOAM, AIRCRAFT PROTECTION.....179, 181 FUEL FILTER W/SEP,DEUTZ,1008.....71
HARN, FUNCTION MANIFOLD,Z45IC....65–66
FOOT SWITCH,20A IP65.....123 FUEL PICKUP,3/8X1/4 NPT X 1675.....47
HARN,2ND GLOW PLUG,DTZ.....65–66
FORM,DEUTZ AIR INTAKE BAFFLE.....69 FUEL PUMP,DSG-423 AND MSG-425.....47
HARN,CABLE,POWER TO PLAT,Z45J.......65–
FORMING PANEL CRADLE.....169 FUEL SENSOR ASSY......47
66
FORMING WIPER MOUNT.....177 FUSE BOX COVER.....89
HARN,CABLE,WORK LIGHTS,Z45......65–66,
FORMING, AIR CLEANER MOUNT.....93 FUSE BOX RELAY STICKER.....89
159
FORMING, AUX. CABLE , HOSE BRK.....43 FUSE, ATM, 10AMP.....61
HARN,CONTROL CABLE1,Z45.....65–66
FORMING, AUXILARY CABLE MT......61 FUSE, ATM, 15AMP.....61
HARN,CONTROL CABLE3,Z45.....65–66
FORMING, BRACKET, OSC VALVE.....39 FUSE, ATM, 20AMP.....61
HARN,DRIVE LIGHTS,Z45/Z51.....65–66, 159
FORMING, ELECTRICAL PANEL.....91 FUSE, ATM, 30AMP.....61
HARN,PBOX,OPA,HW,12V.....66
FORMING, ENGINE COVER LATCH....81, 93, FUSE, ATM, 5AMP.....61
HARN,PERKINS 404F,6WAY EXT.....65–66
101, 103 FUSE, ATM, 7.5AMP.....61
HARN,PIGTAIL,TAPESWITCH,OPA.....195
FORMING, ENGINE MOUNT, PERKINS.....91, FUSE, FMX, 60AMP.....61
HARN,POS. AIR SHUTDOWN,Z45IC.....65–66
101 FUSE,13 AMP,220V PLUG***.....49
HARN,SWING CHASSIS,Z45IC/Z51.....65–66
FORMING, FILTER MOUNT, 404F.....95
HARNESS ASSY,GCON,PLAT PRTY.....66
FORMING, FRONT AXLE BRK......33, 183 G HARNESS ASSY,PCON,LOAD SENSE.....65–
FORMING, FUEL LINE BRACKET.......71, 81,
GASKET.....95 66
101, 103
GASKET, DEUTZ 2011 INTAKE.....199 HARNESS ASSY,PCON,PROX KILL........179,
FORMING, HEAT SHIELD MOUNT.....87
GASKET, GROUND CONTROL BOX....51–52, 181
FORMING, HOSE CLAMP RETAINER.....111
59 HARNESS ASSY,RELAY 404F,Z45.....65–66
FORMING, HOSE CLAMP, PAINTED.....107
GASKET, ISOLATION, JOYSTICK.....125–126 HARNESS ASSY,RELAY D.29,Z45.....65–66
FORMING, LEFT ENGINE MOUNT.....81
GASKET, MSG425.....85 HARNESS, 120V POWER CORD, 12".....189
FORMING, LP REG MOUNT, MSG425.....89
GASKET, OIL COOLER, DEUTZ.....73 HARNESS, 240V POWER CORD, 12".....189
FORMING, MOUNT, STIKER.....43
GASKET, TANK, FUEL SENSOR.....45 HARNESS, FUEL SENSE, Z45IC FAMILY....66
FORMING, OPA CAGE.....195
GASKET, THERMOSTAT HOUSING.....73 HARNESS, GBOX.....65–66
FORMING, OPA CAP.....195
GASKET,COVER,GFCI,WEATHERPROOF.125– HARNESS, JIB OPTION.....65–66
FORMING, OPA, BRACKET.....195
126 HARNESS, OPA2.....197
FORMING, RAD SUPPORT, MSG425.....89
GASKET,DP200 BLACK PANEL SEAL.....57 HARNESS, PBOX.....65–66
FORMING, RIGHT ENGINE MOUNT.....81
GASKET,ENCLOSURE.....195 HARNESS, PBOX, LIFT/DRIVE.....65–66
FORMING, SUPPORT, 404F.....95
GASKET,EXH FLANGE-FORD/PERKINS...87, HARNESS, PBOX, PROX KILL.....65–66, 179,
FORMING, UPPER FUEL TANK BRK.....43
91 181
FORMING,AIR CLEANER MOUNT.....87
GASKET,EXHAUST.....69 HARNESS, TILT, 12V, CSA PROD.....66
FORMING,BATTERY CABLE MT......91
GASKET,EXHAUST ELBOW,PERKINS.....101 HARNESS, VCU TO CONTROLS.....199
FORMING,BELLY PAN.....35
GASKET,EXHAUST MANIFOLD,PERK.....101 HARNESS, VCU TO VALVE.....199
FORMING,CABLE GUIDE.....119
GASKET,PLATFORM CONTROL BOX.....125– HARNESS, Z45 DEUTZ D2.9.....65–66
FORMING,CLEAN AIR BRACKET.....77
126 HARNESS, Z45 PERKINS 404F.....65–66
FORMING,COOLANT BOTTLE MT......89
GASKET,RETURN FILTER-77353.....43 HARNESS,12V WORK LIGHTS.....65–66, 159
FORMING,DIAGNOSTIC PORT,Z45.....61
GASKET,THROTTLE ACTUATOR***.....83 HARNESS,BATTERY HEATER 120V.....189
FORMING,ECU MOUNT,FORD.....89
GATE LATCH CASTING--DRILLED.....163 HARNESS,BATTERY HEATER 240V.....189
FORMING,ENGINE MOUNT RH.....101
GAUGE, FUEL TANK, GAS.....47 HARNESS,CONTROL CABLE 1,JIB.....65–66
FORMING,ENGINE MOUNT RH PAINTE.....93
GAUGE-SIGHT,LHA-LGTB***.....43 HARNESS,CONTROL CABLE 3,JIB.....65–66
FORMING,ENGINE MOUNT,FL***.....69
GENERATOR, 120VAC 60Hz 2200W.....165 HARNESS,ENG/HYD HEATER 120V.....189

210 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017

Part Description Index (continued)

HARNESS,ENG/HYD HEATER 240V.....189 HOSE ASSY,SAE J2260/J2044.....47 K


HARNESS,GAUGE,Z45/51.....65–66 HOSE COVER,LOWER LEVEL,BOT,PAI.....107
KEEPER,LATCH (45363).....61, 63
HARNESS,GBOX,T4,Z45IC.....65–66 HOSE COVER,LOWER LEVEL,TOP,PAI.....107
KEY SINGLE***.....51–52, 57
HARNESS,GENERATOR,PBOX,Z45/51.....65– HOSE COVER,UPPER ARM,PAINTED.....107
KEYSWITCH,3 POS W/KEYS,LOCKING....51–
66 HOSE END,BARB,1/4 MNPTX5/16,90.....97
52, 57
HARNESS,INJECTOR,DEUTZ D2.9.....75 HOSE END,BARB,1/4 MNPTX5/16,ST......45,
KEYSWITCH,3 POS. W/KEYS***.....51–52, 57
HARNESS,JIB SELECT MANIFOLD.....65–66 97
KIT, FASTENER, FOOTSWITCH.....123
HARNESS,JOYSTICK.....65–66 HOSE END,BARB,3/16 MNPT,90D.....45
KIT, HD STARTER INSTALL, MSG-4.....83
H A R N E S S , J U M P E R , L O A D HOSE END,BARB,3/8 MNPT X 5/16.....45
KIT, ISOLATION, 3 JOYSTICK.....129
SENSE,GBOX.....65–66 HOSE END,BARBED,RIGID,-6-6.....45
KIT, LEVEL SENSOR, 6 PIN CONN......103
HARNESS,LS EXTEND PIGTAIL.....65–66 HOSE END,BARBED,RIGID,90DEG6-6.....45
KIT, OPA WELDER BRACKET.....195
HARNESS,LS SEC UP/DOWN.....65–66 HOSE END,FEM SW,ORFS,-4-4.....183
KIT, WIPER, Z-45/25.....177
HARNESS,LS,D.E. Z45.....65–66 HOSE EXPANSION TNK, D2.9.....79
KIT, WIPER, Z-45/25J.....177
HARNESS,LS,PRIM/EXT.....65–66 HOSE GUIDE, JIB.....161
KIT,ANNUAL INSPECTION,Z45/25IC.....11
HARNESS,PLUG,NON-LOAD HOSE HANGER, MSG425.....89, 93
KIT,CHARGE PUMP.....143
WEIGHING.....65–66 HOSE, CLEAN AIR, MSG425.....87
KIT,CHARGE PUMP HOUSING.....143
HARNESS,RELAY,GBOX,Z45 GAS/LP......65– HOSE, COOLANT BYPASS, MSG425.....83
KIT,ELEMENT**.....11, 43
66 HOSE, COOLANT, VAP, MSG425.....89
KIT,ENGINE SERVICE,250 HOUR,DEUTZ
HARNESS,RELAY,GBOX,Z45IC.....65–66 HOSE, INTAKE, 2"ID X 3".....97
D2.9,,Z45/S40/S60/Z62/RT90.....11
HARNESS,RELAY,LIGHT PKG,Z45/51......65– HOSE, LOWER RADIATOR, MSG425.....89
K I T, E N G I N E S E RV I C E , 2 5 0
66, 159 HOSE, PERKINS INTAKE.....91, 93
HOUR,FDMSG425,Z45/S40/S60/Z62/RT90.11
HARNESS,RELAY,OIL COOLER.....65–66, 191 HOSE, RAW AIR INTAKE, Z45.....97
KIT,FBA STYLE COUPLER,PERKINS.....97
HEAT SHIELD,ALTERNATOR,FORD.....85 HOSE, RAW AIR, MSG425.....87
KIT,FIELD INSTALL,SWING GATE.....163
HEAT SHIELD,DEUTZ STARTER.....69 HOSE, UPPER RADIATOR, MSG425.....87
KIT,PUMP SHAFT SEAL W/INST***.....143
HINGE, 3/8-16 HOLES, 0.5 PIN.....61 HOSE,1/4" HIGH PRESSURE 3250.....183
KIT,WATER PUMP 2.9 L4.....73
HINGE, BULKHEAD MOUNT, ES.....61 HOSE,3/4,LP.....89
KNOB,JOYSTICK, 62390/62391.....129
HINGE, SPRING, LONG LEG.....123 HOSE,3/8",FUEL,30R7.....107
KNOB,ROCKER JOYSTICK 75565.....129
HINGE,.375X.120THK.,SLOTTED.....63 HOSE,AIR 3/8.....85
HINGE,PLAT CONTROL BOX COVER.....159 HOSE,AIR CLEANER.....69
HOLDER, SENSOR.....197 HOSE,AIR INTAKE 2.50" ID.....77 L
HOLE PLUG, 3 IN.....61 HOSE,AIR INTAKE,PERKINS***.....91 LABEL, GBOX, Z45IC.....13
HOOK,BATT HOLD DOWN,10".....103 HOSE,FUEL,1/2,D2.9,SUPPLY,QC.....81 LABEL, PBOX, Z45IC 404F.....17
HORN,12VDC,SPADE TERMINALS***.....63 HOSE,LOWER RADIATOR,DEUTZ D2.9.....75 LANYARD,LYNCH PIN ASSY.......81, 93, 101,
HOSE ASM-JCAF310-06-41.....143 HOSE,LOWER,RADIATOR,PERKINS.....93, 95 103, 183
HOSE ASSEMBLY,1/4".....145 HOSE,OVERFLOW,DEUTZ D2.9.....79 LANYARD,PLATFORM CONTROL BOX...125–
HOSE ASSY 1",STR FEM,STR FEM.....145 HOSE,PCV,DEUTZ D2.9.....77 126
HOSE ASSY 1/4, STR FEM,STR FEM.....147 HOSE,RADIATOR VENT,DEUTZ D2.9.....79 LATCH, SWING GATE.....123
HOSE ASSY 1/4,STR FEM,PIPETHRE .....145 HOSE,RAW AIR,DEUTZ D2.9.....77 LATCH,DRAW,ADJUSTABLE.......81, 93, 101,
HOSE ASSY 1/4,STR FEM,STR MALE....153, HOSE,UPPER RADIATOR W/INTEGRATED 103
155 TANK,DEUTZ D2.9.....75 LATCH,FLEXIBLE.....81, 93, 101, 103
HOSE ASSY, 1/2, 45 FEM,STR FEM.....167 HOSE,UPPER RADIATOR,PERKINS.....93, 95 LATCH,FLEXIBLE DRAW.....55, 59
HOSE ASSY, 1/4", 21.24".....155 HOUR METER,10-80 VOLTS***.....51–52 LATCH,SLIDE, FLUSH MOUNT STYLE.....159
HOSE ASSY, 1/4", 22.00.....155 HOUSING,PUMP MOUNT (54573).....93 LENS,AMBER,STROBE,FIREBOLT.....157
HOSE ASSY, 3/8" STR M,90 FM***.....151 HOUSING,THERMOSTAT,PERKINS 104.....91 LEVEL SENSOR,LS60,YL,2.5X4.5.....66, 103
HOSE ASSY, 3/8",31.21.....145 HUB ASSEMBLY,9 BOLT***.....31 LEVER,GOVERNOR ACTUATOR**.....71
HOSE ASSY,1/2".....167 LID ENCLOSURE,RED,OPA.....195
HOSE ASSY,1/2,45 FEM,STR FEM.....145 I LID,GROUND CONTROL BOX.....51–52
HOSE ASSY,1/2,45 FEM,STR FEM**.....145 LID,PLATFORM CONTROL BOX.....126
IDLER BRACKET.....85
HOSE ASSY,1/2,58.28".....149, 151 LIFT PUMP,FUEL,DEUTZ.....81
INJECTOR, FUEL, MSG425.....83
HOSE ASSY,1/2,90 FEM,STR FEM....151, 167 LIGHT,INDICATOR,AMBER 12V ENGINE....52
INSTRUCTIONS,PANEL CRADLE.....169
HOSE ASSY,1/2,90 FEM,STR FEM**......145, LIGHT,INDICATOR,RED 12V H-BRI....52, 125–
INTAKE BREATHER.....73
149 126
INTAKE MANIFOLD.....101
HOSE ASSY,1/2,STR FEM,STR BLKH.....151 LINING KIT,BRAKE,OMNI***.....29, 35
INTAKE MANIFOLD, MSG425.....83
HOSE ASSY,1/2,STR FEM,STR FEM......145, LOAD PAD,ENGINE TRAY SUPPORT.......41,
ISOLATOR, VIBRATION.....75, 79, 89
149, 151 61
ISOLATOR,ENGINE VIBRATION***.....69, 77,
HOSE ASSY,1/4,45 FEM,STR FEM.....151 LOAD SUPPORT WITH BEARINGS.....187
81, 89, 91, 101
HOSE ASSY,1/4,45 FEM,STR FEM**.....145 LOCK,RECEP 4 WAY,14-18GA.....165
ISOLATOR,VIBRATION,M8 MALE/FEM.....91,
HOSE ASSY,1/4,90 FEM,STR FEM....145, 151 LOCKNUT,ELEC,1/2".....49
95
HOSE ASSY,1/4,90 FEM,STR FEM**......145, LOCKOFF,LP,FORD DSG-423.....89
149, 151 LOWER IDLER PULLEY, MSG425.....85
HOSE ASSY,1/4,SFEM,SFEM,23.28".....183 J LS ROT.HEAD W/O LEVER (ZCE01).....107
HOSE ASSY,1/4,SFEM,SFEM,29.78".....183 JIB BOOM ASSY W/WORD DECAL.....117 LT.LAMP IND.AMBER 12V NH.....125–126
HOSE ASSY,1/4,STR FEM,STR FEM......145, JOYSTICK,1 AXIS ROCKER,DEUTSCH.....129
147, 149, 151, 153, 155, 167 JOYSTICK,1 AXIS,DEUTSCH.....129
HOSE ASSY,3/4,90 FEM,STR FEM....145, 191
M
JOYSTICK,2 AXIS,DEUTSCH.....129
MACH.,STEER LINK,TOW PKG,WIDE.....183
HOSE ASSY,3/4,STR FEM,STR FEM.....191 JOYSTICK,DUAL AXIS W/KNOB.....129
MACHINING, YOKE, LH.....29
HOSE ASSY,3/8 STR FEM STR FEM*.....161 JOYSTICK,SINGLE AXIS W/KNOB.....129
MACHINING, YOKE, RH.....29
HOSE ASSY,3/8,45 FEM,STR FEM.....151 JOYSTICK,SINGLE AXIS W/STEER.....129
MACHINING,TOW HITCH***.....183
HOSE ASSY,3/8,83.28".....151 JUMPER COMB, 2-WAY,WIELAND.....55, 59
MAGNET, 1/4-20, 15 LB......197

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 211


April 2017

Part Description Index (continued)

MALE PIPE THD,1/4" SER,3/8"X18.....161 NUT,NYLOCK,6-32.....51–52, 57, 197 OPA WIRE ASSY, LARGE.....197
MANIFOLD ASSEMBLY, GEN.....165 NUT,NYLOCK,M10X1.50.....97, 99 ORIFICE DISC,.046",GREEN.....137–138
MANIFOLD ASSEMBLY, GEN 2.2KW.....165 NUT,RETAINER (96008).....51–52, 57 ORIFICE, PLUG, 1.2MM (.047IN).....135
MANIFOLD, TRACTION, 4WD.....135 NUT,SERRATED,1/4-20,8,ZAG.....103 ORING, OIL DIP STICK.....73
MANIFOLD,EXHAUST,PERKINS 404F.....101 NUT,SERRATED,10-32,ZAG.....41, 61, 63, 81, OUTLET,110V GFCI***.....125–126
MANIFOLD,FUNCTION,IC.....137–138 101, 103, 111, 125–126, 131, 157, 187, 197 OXIDATION CATALYST,DEUTZ.....73
MANIFOLD,JIB SELECT W/QD PLUG.....141 NUT,SERRATED,5/16-18,8,ZAG.....43, 69, 75,
MANIFOLD,ROTATOR,CB***.....141 79, 87, 89 P
MANIFOLD,TRACTION,2WD.....133 NUT,SERRATED,8-32,ZAG.....69, 91
PAD,REST,1"THICK,FLANGED.....169
MANUAL, DEUTZ D2.9 ENGINE.....73 NUT,SLOTTED,2-4-1/2 UNC.....183
PAD,REST,1"THICK,W/STUDS*.....107
MANUAL,AEM SAFETY.....11 NUT,SPINDLE,1-14.....31
PADDING, FOAM, 15.5".....179, 181
MANUAL,RESPON,A92.5 BOOM.....11 NUT,STEM,EATON***.....143
PADDING, FOAM, 46.5".....179, 181
MAP SENSOR, DSG-423.....83 NUT,TL FLG,1/2-13,C,ZAG.......69, 71, 77, 81,
PADDING,FOAM 3.5"OD X 1.50"ID.....179, 181
MESH,HALF,LH 5' PLATFORM.....163 91
PADDING,FOAM,3.0"X1.50ID 90DEG.....179,
MESH,HALF,LH,6'PLATFORM.....163 NUT,TL FLG,1/2-13,G,ZAG...41, 89, 103, 183,
181
MESH,HALF,RH 5' PLATFORM.....163 189, 193
PAINT, AEROSOL, TRAFFIC BLACK.....11
MESH,HALF,RH,6'PLATFORM.....163 NUT,TL FLG,1/4-20,G,ZAG......33, 39, 41, 43,
PAINT,AEROSOL,BRIGHT BLUE***.....11
MESH,HALF,SWING GATE***.....163 55, 59, 61, 63, 69, 71, 77, 81, 89, 91, 93, 101,
PAINT,AEROSOL,GENIE GRAY***.....11
MIXER, MSG425.....83 103, 107, 111, 113, 115, 117, 123, 143, 159,
PAINT,WET,GENIE BLUE (1 GL)**.....11
MODULE, PLUS+1, OPA2.....197 161, 163, 165, 169, 171, 173, 177, 179, 181,
PAINT,WET,GENIE GRAY (1 GL)**.....11
MODULE,CONTROL UNIT,PCB,OPA.....195 183, 187, 195, 199
PAINT,WET,TRAFFIC BLACK (1 GL)**.....11
MODULE,FUSE&RELAY,DEUTZ 2.9.....61 NUT,TL FLG,10-32,F,ZAG.....55, 59, 131
PANEL,ACCESS PAINTED.....187
MODULE,FUSE&RELAY,PERKINS 404F.....61 NUT,TL FLG,3/8-16,G,ZAG......33, 37, 41, 43,
PARKER DIGITAL PRESSURE GAUGE.....11
MODULE,IGNITION/START,12/24V.....55 49, 61, 69, 71, 75, 77, 81, 87, 89, 91, 93, 101,
PIN, DEUTZ (FOR PN 65849).....69
MODULE,LOAD SENSE 2007.....187 103, 105, 107, 109, 113, 115, 117, 123, 125–
PIN,0.75DIAX5.75LG,CHAMFER.....187
MOTOR, 12VDC, I-TERMINAL.....43 126, 161, 169, 179, 181, 183, 193, 195
PIN,0.75DIAX8.75LG,CHAMFER.....187
MOTOR,PISTON,LC25,6.5 DEG,13T.....29, 35 NUT,TL FLG,5/16-18,G,ZAG.....61, 63, 69, 89,
PIN,1.00DIAX15.56LG,CHAMFER.....81, 101,
MOTOR,PISTON,LC30,10 DEG,13T.....35 93, 103, 119, 165, 199
103
MOUNT BRKT,POS.BATTERY CABLE.....71 NUT,TL FLG,M10-1.5,DIN6927,10,ZAB.....91,
PIN,1.25 DIA X 3.19 LG, PLATE.....109
MOUNT, FUEL TANK.....43 93
PIN,1.25DIAX14.45LG,2HOLE.....117
MOUNT, HANDLE.....43 NUT,TL FLG,M6-1.0,DIN6927,10,ZAB.....87
PIN,1.25DIAX3.37LG,1HOLE.....109
MOUNT,JUMP HARN,Z45 PERK T4.....61 NUT,TL JAM,3/8-16,A,ZAG.....43, 107, 169
PIN,1.25DIAX3.75LG,1HOLE.....33
MOUNT,SWITCH.....187 NUT,TL,1/4-20,C,ZAG.....35, 119
PIN,1.25DIAX5.25LG,1HOLE.....115, 117
MOUNTING BAND,MUFFLER,8.0".....87 NUT,TL,3/4-10,C,ZAG.....115, 119
PIN,1.25DIAX6.36LG,2RING.....111, 117
MOUNTING BRKT,ELECTRICAL PANEL....69, NUT,TL,3/8-16,C,ZAG.....61, 63, 81, 101, 103,
PIN,1.25DIAX7.00LG,1HOLE.....115, 117
199 187
PIN,1.25DIAX7.88LG,1HOLE.....117
MOUNTING BRKT,FRONT HARNESS.....69 NUT,TL,6-32,A,ZAG.....61
PIN,1.25DIAX8.12LG,1HOLE.....33
MPT,CPLR,1/4"SER,3/8"X18.....161 NUT,TL,FLG,M8-1.25,DIN6927,10,.....79, 91
PIN,1.25DIAX8.88LG,1HOLE.....115, 117
MUFFLER,CAT/SPARK,PERKINS.....91 NUT-COIL SHORT.....141
PIN,1.25DIAX9.38LG,THREADED.....111
MUFFLER,DEUTZ.....69 NUTSERT,LP KNURLED,1/4-20X.165.......51–
PIN,1.50DIAX13.88LG,2HOLE.....105
MUFFLER,PERKINS 404-22DSL.....91 52, 57
PIN,1.50DIAX20.00LG,CHAMFER.....33, 37
PIN,1.50DIAX7.50LG,1HOLE***.....105
N O PIN,1.5INx4.2IN LG., 1 GROOVE.....31
NECK/HEAD-LIMIT SWITCH (88356)...41, 107 O-RING KIT (ORFS FITTINGS).....11 PIN,1.75DIAX11.88LG,CHAMFER.....109
NIPPLE,DIAGNOSTIC,#4.....137–138 O-RING KIT,FIELD SVC,ALL PROD*.....11 PIN,1.75DIAX9.25LG,1HOLE.....109
NUT - PLASTIC,RING FOR ALARMS.....126 O-RING, CAMSHAFT POSITION PIN,2.00DIAX10.88LG,CHAMFER.....105
NUT KIT W/COIL ORINGS.....133, 135 SENSOR.....73 PIN,2.00DIAX12.88LG,CHAMFER***.....105
NUT, EXH. MANIFOLD, MSG425.....85 O-RING, CRANKSHAFT POSITION PIN,2.00DIAX24.00LG,CHAMFER***.......105,
NUT, LP NYLOCK, 3/8-16.....87 SENSOR.....73 109
NUT, TL FLG, 1-8, G, ZAG.....61 O-RING, INTAKE AIR PRESSURE PIN,CLEVIS,1.0X2.41,SAE,ZAG.....33
NUT,1/4-20,8,ZAG.....185, 197 SENSOR.....73 PIN,CLEVIS,1X3.5,ZAG.....183
NUT,1/4-28,8,ZAG.....39, 71, 93 O-RING, OIL PRESSURE SENSOR.....73 PIN,COTTER,.219 X 1.75.....31
NUT,3/8-16,8,ZAG.....185 O-RING, RIBBED, MSG425.....83 PIN,COTTER,.25 X 3.0.....183
NUT,BULKHEAD,520118-4.....151 O-RING, ROTATOR MANIFOLD.....141 PIN,LOCK,SHORT***.....163
NUT,EXHAUST,PERKINS 404F.....101 O-RING, SMOOTH, MSG425.....83 PIN,ROLL, 25X1.75.....37
NUT,FLG,M5-0.8,DIN6923,8,ZAB.....126 O-RING, WATER PUMP.....73 PIN,TOW HITCH,1.5DIAX8.25"GRIP.....183
NUT,HEX,M8,PLASTIC.....179, 181 O-RING,.103 X 4.737,VITON, 75D.....29, 35 PINCH GUARD RAIL,6' PLATFORM.....159
NUT,LOCKING-LG.FLANGE,1/4-20.....97 O-RING,2-010,VITON.....29, 35 PIPE PLUG KIT,OMNI***.....29, 35
NUT,LOCKING-LG.FLANGE,5/16-18.....97 O-RING,2-042 N674-70***.....143 PIPE,COOLANT RETURN, MSG425.....85
NUT,LUG,5/8-18 X 90 DEGREE,Z45.....31, 35 O-RING,END COVER,OMNI***.....29, 35 PLAT ASSY,6' W/SIDE GATE,Z45/51 ANSI
NUT,M4 NYLOCK.....195 O-RING,FILTER ASSY (60334)***........69, 81, SYM.....121
NUT,NYLOCK FLG,1/4-20,F,ZAG.....197 101, 103 PLAT ASSY,6' W/SIDE GATE,Z45/51 CE....121
NUT,NYLOCK FLG,3/8-16,F,ZAG.....197 O-RING,PIPE PLUG KIT,OMNI***.....29, 35 PLAT ASSY,6' W/SIDE GATE,Z45IC/Z51 ANSI
NUT,NYLOCK,1/2-13.....97, 101 O-RING,STEM,EATON.....143 WORD.....121
NUT,NYLOCK,1/4-20.....95, 97, 103 OIL COOLER W/FAN, 12VDC.....191 PLAT ASSY,6' W/SIDE GATE,Z45IC/Z51
NUT,NYLOCK,10-24.....39, 71, 77, 89, 91, 93, OIL COOLER, DEUTZ.....73 AUS.....121
97 OIL FILTER - PERKINS.....11, 93, 95 PLATE, AIR CLEANER, 404F-22.....97
NUT,NYLOCK,10-32.....59, 93, 107 OIL FILTER,DSG-423.....11, 83 PLATE, CABLE AND WIRE COVER.....197
NUT,NYLOCK,3/8-16.....95, 101 OIL INDICATOR, MSG425.....83 PLATE, INT. MFLD ADAP, MSG425.....85

212 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017

Part Description Index (continued)

PLATE, SENSOR HOLDER.....197 REF: Hydraulic Hose Assembly.....155 SCREW,HHC,1/2-13X1.5,8,ZAG.....105, 107


PLATE, YOKE PIN.....31 REF: Platform Weldment.....163 SCREW,HHC,1/4-20 X .75.....95
PLATE,CLAMP,HYD HOSE.....165 REGULATOR, LP, MSG425.....89 SCREW,HHC,1/4-20 X 1.....95, 97
PLATE,ENGINE SUPPORT SPACER.....89 REGULATOR,FUEL PRESS,TME27'07.....103 SCREW,HHC,1/4-20 X 1.25.....97
PLATE,FAN GUARD.....89 REGULATOR,LP PRESSURE,MSG425.....83 SCREW,HHC,1/4-20 X 1.5.....85
PLATE,JIB,ROTATE MANIFOLD.....119 RELAY SOCKET,AUTO***.....55 SCREW,HHC,1/4-20X.63,8,ZAG.....159
PLATE,PLATFORM DECALS***.....123 RELAY SOCKET,AUTO,RETAINER***........55,SCREW,HHC,1/4-20X.75,8,ZAG.....59, 113
PLATE,UK,POWER TO PLAT.....125–126 59 SCREW,HHC,1/4-20X1,8,ZAG.......29, 31, 33,
PLATE,WIPER BACKING.....177 RELAY, 12V MICRO, 35AMP.....61 35, 37, 61, 63, 185
PLUG AND CAP KIT-SERVICE,37 **.....11 RELAY, POWER & FUSE MODULE.....61 SCREW,HHC,1/4-20X1.25,8,ZAG.....35, 61
PLUG AND CAP KIT-SERVICE,ORFS*.....11 RELAY,PWR/FUEL,FORD DSG423.....83 SCREW,HHC,1/4-20X1.5,8,ZAG...81, 101, 103
PLUG, DEUTZ (FOR PN 65849).....69 RELAY,SPDT,12V(AUTO) PLUG IN**.........55,
SCREW,HHC,1/4-20X1.75,8,ZAG......61, 111,
PLUG, OIL DRAIN, MSG425.....85 59, 131 143
PLUG, SANTOPRENE .5 BLACK DOME....51– RELAY,SPDT,12V(AUTO)**.....197 SCREW,HHC,1/4-20X2,8,ZAG.....61
52, 57, 125–126 RELAY,STARTER,FORD DSG423.....83 SCREW,HHC,1/4-20X2.25,8,ZAG.....103
PLUG,BLANKING.....66 RELAY,TIME DELAY,2 SEC,10A.....59 SCREW,HHC,1/4-20X2.75,8,ZAG.....113, 119
PLUG,ELECTRICAL,220/50,NOVON.....49 RELIEF VALVE, 250 PSI.....133, 135 SCREW,HHC,1/4-20X3,8,ZAG.....55, 59
PLUG,ENGINE OIL,DEUTZ F4L2011.....73 REPAIR END BRKT SET,NP400-7***.....113 SCREW,HHC,1/4-20X4,8,ZAG.....165
PLUG,FUSED,250V,13AMP,U.K.**.....49 REPAIR LINK,7 LINKS NP400-7***.....113 SCREW,HHC,3/4-10X9.5,8,ZAG.....115, 119
PLUG,MAGNETIC,SAE-6***.....43, 47 REPAIR LINK,NP400-7***.....113 SCREW,HHC,3/8-16 X .625.....87
PLUG,NYLON .313 BLACK DOMED.....131 RESISTOR,20 OHMS,25W,ADJ***.....55, 59 SCREW,HHC,3/8-16 X 1.....43
PLUG,NYLON .50 BLACK DOMED.....52 RESISTOR,7.5 OHM,25 WATT,1PCNT......55, SCREW,HHC,3/8-16 X 1.25 GRD 5.....101
PLUG,NYLON 1.12 BLACK DOMED.....51–52, 59 SCREW,HHC,3/8-16 X 1.50,GR5.....77
57 RETAINER,SPRING,1.21 X .375.....187 SCREW,HHC,3/8-16X.75,8,ZAG........43, 107,
PLUG,NYLON 2.093 BLACK DOMED.....52, 57 RETAINING PIN,ASSY.....183 109, 111, 115, 119
PLUG,ORIFICE,1.00MM(.039IN).....135 RING / SEALING.....73 SCREW,HHC,3/8-16X1,8,ZAG.....49, 63, 109
PLUG,PWR,UK,16AMP,3PIN,BLK.....49 RING GEAR,DEUTZ F3L2011F.....73 SCREW,HHC,3/8-16X1.25,8,ZAG.....43, 111
PLUG,SAE #6.....47 RIVET,ALUM,P,.188 X .25.....159 SCREW,HHC,3/8-16X1.5,8,ZAG.....61
PLUG-ORIFICE 0.031 INCH.....133, 135 RIVET,STL,STL,DOME,1/4X..375,Z.....163 SCREW,HHC,3/8-16X1.75,8,ZAG.....111, 177
PLUG-ORIFICE,0.067 INCH.....133 RIVET,STL,STL,DOME,1/8X.25,ZAG.....131 SCREW,HHC,3/8-16X2,8,ZAG.....177
PRE-FILTER,FUEL,DEUTZ.....11, 81 RIVET,STL,STL,P,.125 X .25.....59 SCREW,HHC,3/8-16X2.5,8,ZAG.....185
PRECLEANER,AIR INTAKE***.....171, 173 ROCKER ASSY.,MAGNETIC 75565.....129 SCREW,HHC,3/8-16X2.75,8,ZAG.....43, 49, 87
PROXIMITY SENSOR***.....65–66, 179, 181 ROCKER,RETAINER, 75565.....129 SCREW,HHC,3/8-16X3,8,ZAG.....43, 105
PULLEY, WATER PUMP.....93, 99 ROD END,.250X2.75,ZAG.....187 SCREW,HHC,3/8-16X3.25,8,ZAG.....187
PULLEY,BELT TENSIONER,D2.9L4.....73 ROD END,.375 X 2.25,ZAG...33, 81, 101, 103,
SCREW,HHC,3/8-16X3.75,8,ZAG.....105
PULLEY/TENSIONER, MSG425.....85 109 SCREW,HHC,5/16-18X1,8,ZAG.....69, 77, 93,
PUMP ASSY (77066).....43 ROD END,.375X3.69,ZAG.....33, 37, 109, 111,
165
PUMP MOUNT,FORD DSG423.....87 115, 117 SCREW,HHC,5/8-11,4.5,8,ZAG.....41
PUMP MOUNT,PERKINS 404F-22.....97 ROD END,.5 X 3.75,ZAG.....105, 109 SCREW,HHC,5/8-11X1.75,8,ZAG......81, 101,
PUMP,FUEL 2011 DEUTZ ***.....71 ROD END,BALL JOINT 1/4-28.....39 103
PUMP,FUEL LIFT,PERKINS 404F.....99 ROD,DISCONNECT,OMNI***.....29, 35 SCREW,HHC,5/8-11X4,8,ZAG.....41
PUMP,FUEL,HI PRESS,DEUTZ TD2.9.....73 ROD,THREADED,1/4-20X8.5,ZAG.....103 SCREW,HHC,7/16-14X1.5,ZAG.....29, 35
PUMP,PIGGBACK,11CC,11 TOOTH***.....143 ROD,THREADED,1/4-28X4,ZAG.....39 SCREW,HHC,M10 X 1.5 X 35.....97
PUMP,PISTON,49CC***.....143 ROLLER ARM,LIMIT SWITCH***.......41, 107,
SCREW,HHC,M10 X 1.5 X70,GR 8.8.....97
PUMP,PRIMER,PERKINS***.....99 111 SCREW,HHC,M10-1.5X16,DIN933,10.9,ZAB.71,
PUMP,WATER,PERKINS 404F.....99 ROTATOR,PLAT,Z45.....115 77
PUSH RETAINER, 3/8" SCREW.....49, 61, 63 ROTATOR,PLAT,Z45J/Z51J.....119 SCREW,HHC,M10-1.5X35,DIN933,10.....93
RUE RING,1.0,ZAG.....33, 183 SCREW,HHC,M10-1.5X50,DIN931,10.....93
R SCREW,HHC,M10-1.5X65,DIN931,10.9,ZAB.91,
S 93
RADIATOR,FORD DSG423 & MSG425.....89
SCREW,HHC,M12 X 35MM.....97
RADIATOR,FORD/PERKINS***.....93, 95 SCREW T-SWITCH PH/PH 6-32X1/4....51–52,
SCREW,HHC,M14 X 1.5X40MM,GR8.8.....97,
RADIATOR/EXPANSION TANK,DEUTZ 57, 179, 181
101
2.9L.....75 SCREW, GEN ROTOR.....165
SCREW,HHC,M14-1.5X35,DIN961,10.....91
RAILING CATCH CASTING--DRILLED.....163 SCREW, HHC, M10 X 1.5 X 50.....97, 99
SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB.71
RECEPTACLE,UK,110V.....125–126 SCREW, HHC, M8 X 1.25 X 12.....97
SCREW,HHC,M8 X 30MM,GRD 8.8.....93
REDUCER,RUBBER 2.5 - 2.....171 SCREW, PHM, #6-32 X .625 ZINC.....129
SCREW,HHC,M8 X 45.....95
REF. BULKHEAD, COOLING AIR.....171 SCREW, PHPM, 10-32 X 1.0, ZAG.....81, 101,
SCREW,HHC,M8-1.25X12,DIN933,10.....93
REF. FORM,DEUTZ AIR INTAKE BAFFLE....71 103
SCREW,HHC,M8-1.25X20,DIN933,10.....91
REF. FORMING, DEUTZ AIR INT AKE SCREW,BHC,1/4-20X1,F835,ZAG....159, 179,
SCREW,HHF,1/2-13X1.25,8,ZAG.....37, 71, 87
BAFFLE.....171 181
SCREW,HHF,1/2-13X1.5,8,ZAG....77, 89, 105,
Ref: Air Cleaner.....91 SCREW,BLEEDER,M5X0.8.....119
109, 143
REF: BULKHEAD.....173 SCREW,DP200 M3X10 4PACK.....57
SCREW,HHF,1/2-13X1.75,ZAG.....41, 103, 189
REF: DECAL,POWER TO PLATFORM.....189 SCREW,FHPM,6-32 X .75,ZAG.....125–126
SCREW,HHF,1/2-13X3.5,8,ZAG.....69, 71, 77,
REF: ENGINE TRAY.....89 SCREW,FHS,3/8-16X1.75,F835,ZAG.....41
81, 89, 91, 193
Ref: Engine Tray.....77, 81 SCREW,FHS,3/8-16X2.25,F835,ZAG.....81
SCREW,HHF,1/4-20X.5,8,ZAG.....119
Ref: Filter Assy.....91 SCREW,HHC,1-8X5,5,ZAG.....61
SCREW,HHF,1/4-20X.625,8,ZAG.....107, 123,
Ref: Flywheel.....83 SCREW,HHC,1/2-13 X 1.5.....97
126, 131, 159, 169
Ref: Fuel Cap.....43 SCREW,HHC,1/2-13 X 3.5.....101
Ref: Fuel Tank.....43 SCREW,HHC,1/2-13 X.75.....107

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 213


April 2017

Part Description Index (continued)

SCREW,HHF,1/4-20X.75,8,ZAG.....51–52, 55, SCREW,PHPM,10-24X1,ZAG.....123 SENSOR,AIR,CAT MONITOR.....87


57, 61, 63, 69, 77, 81, 87, 89, 93, 101, 103, SCREW,PHPM,10-32X.38,ZAG.....131 SENSOR,CAM/CRANKSHAFT POSITION...73
107, 113, 117, 123, 163, 171, 173, 179, 181, SCREW,PHPM,10-32X.50,ZAG....45, 126, 131 SENSOR,COOLANT LEVEL,DEUTZ.....79
187, 195, 197, 199 SCREW,PHPM,10-32X.75,ZAG.....61, 63, 81 SENSOR,INTAKE AIR PRESSURE.....73
SCREW,HHF,1/4-20X1,8,ZAG........41, 43, 61, SCREW,PHPM,10-32X1.25,ZAG.....157, 197 SENSOR,LEVEL,4.5 DEG.....66, 103
63, 71, 89, 91, 93, 113, 115, 123, 165, 171, SCREW,PHPM,10-32X1.5,ZAG.....41, 187 SENSOR,OIL PRESSURE,DEUTZ.....73
179, 181, 187, 191 SCREW,PHPM,10-32X1.75,ZAG.....107 SENSOR,RUBBER EDGE.....195
SCREW,HHF,1/4-20X1.25,8,ZAG....69, 81, 93, SCREW,PHPM,10-32X2,ZAG.....111 SENSOR,WATER TEMPERATURE.....99
103, 115, 161, 195, 199 SCREW,PHPM,10-32X2.25,ZAG.....111 SENTRY SEAL.....11
SCREW,HHF,1/4-20X1.5,8,ZAG....43, 89, 117, SCREW,PHPM,6-32X.25,ZAG.....131 SEPRTR/FLTR,FUEL DSL,15GPH,.30.......93,
159 SCREW,PHPM,6-32X.5,ZAG.....55, 59, 61 97
SCREW,HHF,1/4-20X1.75,8,ZAG.....107, 111 SCREW,PHPM,6-32X.875,ZAG.....197 SHEET, FAN GUARD, Z45.....75
SCREW,HHF,1/4-20X2,8,ZAG.....39, 183, 187 SCREW,PHPM,8-32 X .75,ZAG.....69, 91 SHEET,RUBBER,AIR INTAKE.....71
SCREW,HHF,1/4-20X2.5,8,ZAG.....33 SCREW,PHPM-ST,8.32X.50,TYPE F,.......125– SHIM,AXLE ROTATION STOP,12GA.....37
SCREW,HHF,1/4-20X2.75,8,ZAG.....113, 115 126 SHIM,AXLE ROTATION STOP,22GA.....37
SCREW,HHF,1/4-20X4.5,8,ZAG....71, 81, 101, SCREW,PHPM-ST,M5-0.8X20,DIN750.....126 SHIM,SIDE PAD 22GA......111
103 SCREW,SHC,1/2-13X4.5,A574,ZAG.....41 SHIM,WEAR PAD,5X 1.5 16GA.....111
SCREW,HHF,10-24X. 5.....197 SCREW,SHC,3/8-16X1,A574,ZAG.....143 SHOCK MOUNT,SMALL.....75, 89, 93, 95
SCREW,HHF,3/8-16X.625,8,ZAG.....29, 31 SCREW,SHC,5/8-11X1.62,A574,ZAG.....35 SHROUD, FAN, DEUTZ 2.9L.....75
SCREW,HHF,3/8-16X.75.....49 SCREW,SHC,5/8-11X1.75,A574,ZAG.....29 SHROUD,FAN.....95
SCREW,HHF,3/8-16X.75,8,ZAG.....43, 69, 81, SCREW,SHC,M10-1.50X30,DIN912,1.......71, SHROUD,FAN PAINTED.....93
87, 101, 103, 117 77, 87 SHUTTLE VALVE, HOT OIL.....133, 135
SCREW,HHF,3/8-16X1,8,ZAG........33, 41, 47, SCREW,SHC,M10-1.5X60,DIN912,12.....87 SLEEVE,CONNECTOR,DT JOYSTICKS....129
123, 126, 197 SCREW,SHS,1/4-20 X .25 ZINC.....59 SLEEVE,NYLON, 2" ID.....153, 155
SCREW,HHF,3/8-16X1.25,8,ZAG....37, 49, 61, SCREW,SHS,1/4-20 X .5 ZINC.....49 SLEEVE,NYLON,.86 ID.....145
69, 77, 81, 89, 91, 93, 101, 103, 115 SEAL AND BRG KIT,4.5K ROTATOR.......115, SLEEVE,NYLON,1.42 ID.....145, 155
SCREW,HHF,3/8-16X1.5,8,ZAG.....49, 69, 81, 119 SLEEVE,NYLON,3.13 ID.....147
101, 103, 107, 109, 115, 117 SEAL KIT (39345).....111, 115, 117, 138, 141 SLIDING MIDRAIL ASSY-STD.....123
SCREW,HHF,3/8-16X1.75,8,ZAG....33, 71, 81, SEAL KIT (54994).....117 SNAP RING,EXTERNAL,1.25,ZAG.....111, 117
101, 103, 183 SEAL KIT CYL Z45 (54570).....111 SNAP RING,EXTERNAL,1.50,ZAG.....29, 31
SCREW,HHF,3/8-16X2,8,ZAG.....117 SEAL KIT CYL.Z45(54569).....111 SNAP RING,PUMP SHAFT SEAL***.....143
SCREW,HHF,3/8-16X2.25,8,ZAG.....33, 37 SEAL KIT, HYD MOTOR, GEN.....165 SOLENOID,77066.....43
SCREW,HHF,3/8-16X2.5,8,ZAG.....37, 39, 193 SEAL KIT, SWING DRIVE.....41 SOLENOID,SHUT DOWN PERKIN40422.....97
SCREW,HHF,3/8-16X2.75,8,ZAG.....37, 39 SEAL KIT, VALVE.....133, 135, 137–138, 141 SOLENOID,SHUTDOWN,PERKINS,404F-22.97
SCREW,HHF,5/16-18X.75,8,ZAG....87, 89, 159 SEAL KIT, VALVE 84129.....133, 135 SOLENOID,THROTTLE ACTUATOR
SCREW,HHF,5/16-18X1,8,ZAG.....43 SEAL KIT, VALVE, #10.....133, 135 DSL.....71, 93
SCREW,HHF,5/16-18X1.25,8,ZAG.....87, 119 SEAL KIT, VALVE, #4.....133, 135 SOUNDER LENS, OPA, AMBER.....195
SCREW,HHF,5/16-18X1.5,8,ZAG.....103, 199 SEAL KIT,11 TOOTH PUMP***.....143 SOUNDER LENS, OPA, BLUE.....195
SCREW,HHF,M10-1.5X30,DIN6921,10.9,ZAB.89 SEAL KIT,52907,SIZE 4, 2 WAY.....137–138 SOUNDER LENS, OPA, CLEAR.....195
SCREW,HHF,M10-1.5X35,DIN6921,10.9,ZAB.87 SEAL KIT,BRAKE,OMNI***.....29, 35 SOUNDER LENS, OPA, RED.....195
SCREW,HHF,M10-1.5X40,DIN6921,10.9,ZAB.71, SEAL KIT,CONTROL VALVE.....39 SOUNDER,MIDI,OPA.....195
87, 89 SEAL KIT,CYL,Z45 (54567).....33 SPACER TUBE,.50 LG.....177
SCREW,HHF,M10-1.5X55,DIN6921,10.9,ZAB.89 SEAL KIT,ELEVATE (88203).....105 SPACER, AIR CLEANER, MSG425.....87
SCREW,HHF,M10-1.5X75,DIN6921,1.....71, 77 SEAL KIT,GEARBOX,OMNI***.....29, 35 SPACER, FAN, DEUTZ, 29.5MM LNG.....79
SCREW,HHF,M14-2.0X35,DIN6921,10.9,ZAB.69, SEAL KIT,MASTER & SLAVE CYL....109, 115, SPACER, HANGER BRACKET.....193
81 117 SPACER,.75 X .38 X 1.21 LG.....89
SCREW,HHF,M14-2.0X40,DIN6921,10.9,ZAB.71 SEAL KIT,MOTOR,LC/KC***.....29, 35 SPACER,19.1 ODX13.5 IDX15.9.....69, 71, 77,
SCREW,HHF,M6-1.0X12,DIN6921,10........75, SEAL KIT,PUMP SHAFT (EATON)***.....143 81, 89, 91, 101
89, 195 SEAL KIT,STEER CYL (89065).....33 SPACER,EATON PUMP SHAFT SEAL**.....143
SCREW,HHF,M8-1.25X16,DIN6921,10.9,ZAB.69, SEAL KIT,SUNSTRAND.....35 SPACER,FAN,PERKINS 404F.....99
79, 87, 89 SEAL KIT,VALVE.....133, 135 SPACER,HEAT SINK.....195
SCREW,HHF,M8-1.25X20,DIN6921,1.....89 SEAL KIT-FOR PN.44216 & 826779...137–138 SPACER,HOSE CLAMP,RUBBER.....113
SCREW,HHF,M8-1.25X25,DIN6921,1.....89, 93 SEAL, CONNECTOR (DT JOYSTICKS).....129 SPACER,NYLON,2.00 X 1.33 X.310.....111
SCREW,HHF,M8-1.25X30,DIN6921,1.....79 SEAL, FRONT ENGINE,DEUTZ.....73 SPACER,NYLON,2.01 X 1.28 X.135.....111
SCREW,HHF,M8-1.25X50,DIN6921,1.....79 SEAL, OIL FILLER CAP.....93, 99 SPARK PLUG, MSG-425.....11, 83
SCREW,HHF,M8-1.25X70,DIN6921,8.....89 SEAL, REAR ENGINE,DEUTZ.....73 SPLICE,PARALLEL,RED,INSULATED.......65–
SCREW,M5X16 BHD.....195 SEAL,FILTER ASSY (60334)***....69, 81, 101, 66
SCREW,M6X8.....195 103 SPRING CLIP,1/4-20,.025-.15X.5, ZAG......31,
SCREW,PHIL,PHM,10-24 X.5,SEMS.....95 SEAL,FILTER LID.....43 33, 35, 37, 61, 63, 69, 87, 89, 93, 95, 117, 123,
SCREW,PHIL,PHM,10-32 X .5,SSTL..59, 125– SEAL,SHAFT,EATON PUMP***.....143 165, 171, 187, 191
126 SEAL-GREASE,9-BOLT HUB 54840.....31 SPRING CLIP,10-24,ZINC.....123, 197
SCREW,PHILLIPS TRUSSHEAD.....55, 59 SENDING UNIT,OIL TEMP SWCH,DTZ.....69 SPRING CLIP,3/8-16,.05-.20X.73,ZAG.......43,
SCREW,PHILLIPS,PHM,10-32 X 1.....93 SENSOR, CAM POS, MSG425.....83 47, 49
SCREW,PHILLIPS,PHM,10-32 X1.25.....59 SENSOR, CRANK POS, MSG425.....85 SPRING,COMP,1" OD,232 LB/IN.....187
SCREW,PHILLIPS,PHM,6-32 X .5.......51–52, SENSOR, CYL. HEAD TEMP, MSG425.....83 SPRING,EXTENSION,1.92LB/IN.....179, 181
55, 57 SENSOR, FUEL LEVEL, 30" DIESEL.....45 SPRING,JOYSTK CENTR,62390/91.....129
SCREW,PHPM SEMS ET,10-24X.75,Z.....143 SENSOR, KNOCK, MSG425.....83 SPRING,SHORT PLATFORM GATE.....163
SCREW,PHPM,10-24X.50,ZAG.....75, 77, 89, SENSOR, O2, MSG425.....87 SPRING,SWITCH CENTERING,75565.....129
91, 93, 97 SENSOR, PRESSURE,DEUTZ 2.9.....81 STAND OFF,CONTROL UNIT.....195

214 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


April 2017

Part Description Index (continued)

STANDOFF,6-32 X 3/8L X 1/4 HEX.....131 THROTTLE LINKAGE,DIESEL***.....71 VALVE,CHECK,5 PSI**.....137–138


STARTER PLUG SEAL, MSG425.....83 TIE ROD WELDMENT, Z45/51.....33 VALVE,CHECK,DUAL PILOT,135 PSI.....138
STARTER, 12V.....69 TIRE & WHEEL ASSY.,FLOTATION.....29 VALVE,CHK,#8PORT-#8MALEORFS.....145
STARTER,3.2KW,DEUTZ D2.9.....73, 75 TIRE,315/55D20-12 PLY.....29 VALVE,CNTRBAL 3500PSI,ATM VEN.....105
STARTER,PERKINS 404F.....99 TIRE,33/16LL500,10PLY LITEFOOT.....29 VALVE,COUNTERBALANCE,1000 ATM.....33
STEP PLATFORM ENTRY.....123 TIRE/WHEEL ASSY,HF W/SEALANT.....29 VALVE,COUNTERBALANCE,3500***......115,
STRAINER,16 SAE F/24 SAE M.....43, 145 TIRE/WHEEL ASSY,RT AIR,LEFT.....29 117
STRAINERBREATHER-FILTER-OIL-(H.....47 TIRE/WHEEL ASSY,RT AIR,RIGHT.....29 VALVE,COUNTERBALANCE,3800 PSI*.....117
STRIKER, LATCH.....43 TIRE/WHEEL ASSY,RT FOAM RH.....29 VALVE,COUNTERBALNCE,1500 PSI**.....111
STROBE,FIREBOLT,12-80VDC,AMB**.....157 TIRE/WHEEL ASSY,RT FOAM,LH.....29 VALVE,DIFF SENSING,160 PSI.....137–138
STRUT,GAS,14",200LBS......63 TIRE/WHL ASSY,RT AIR, W/S LH.....29 VALVE,FLOW CONTROL, 0.1GPM*....137–138
STRUT,GAS,200 LB***.....61 TIRE/WHL ASSY,RT AIR,NM W/S LH.....29 VALVE,FLOW CONTROL,.4 GPM.....138
STUD,EXHAUST,PERKINS 404F.....101 TIRE/WHL ASSY,RT AIR,NM W/S RH.....29 VALVE,FLOW DIVIDER/COMBINER........133,
SUPPORT, RAILING.....159, 179, 181 TIRE/WHL ASSY,RT AIR,NON-MRK L.....29 135
SUPPORT,SENSOR,JOYSTICK.....129 TIRE/WHL ASSY,RT AIR,NON-MRK R.....29 VALVE,FLOW REG., 2.0 GPM,GS68 .......137–
SWING DRIVE ASSEMBLY.....41 TIRE/WHL ASSY,RT AIR,W/S RH.....29 138
SWITCH SHIELD,ROCK JOYSTK75565.....129 TIRE/WHL ASSY,RT FOAM,NON-MK L.....29 VALVE,FLOW REGULATOR, 2.0 GPM*....137–
SWITCH TOGGLE ASSY DPDT 2P MOM..51– TIRE/WHL ASSY,RT FOAM,NON-MK R.....29 138
52, 57, 125–126, 179, 181 TIRE/WHL ASSY,RT REPNEU FOAM L.....29 VALVE,NEEDLE,BRAKE RELEASE.....183
SWITCH TOGGLE ASSY DPDT 3P MOM..51– TIRE/WHL ASSY,RT REPNEU FOAM R.....29 VALVE,NEEDLE,FINE ADJUSTMENT**.....138
52, 57, 125–126 TIRE/WHL ASSY,RT,REP-FOAM,NM,L.....29 VALVE,PCV FORD DSG-423.....11, 85
SWITCH TOGGLE ASSY SPDT 2P MNT....51– TIRE/WHL ASSY,RT,REP-FOAM,NM,R.....29 VALVE,PROP,3 POS,4-WAY***.....137–138
52, 57, 125–126 TOEBOARD, TRI ENTRY 6', EURO.....159 VALVE,PROPORTIONAL 3 POS 4 WY*....137–
SWITCH TOGGLE ASSY SPDT 2P TOEBOARD,ENTRY EUROPEAN 138
MOM.....125–126 PNTD**.....123, 159 VALVE,RELIEF,2100 PSI***.....137–138
SWITCH TOGGLE ASSY SPDT 3P MOM...51– TOOL TRAY ACCESSORY***.....159 VALVE,SHUTTLE.....137–138
52, 57, 125–126 TOOL TRAY BRACKET (GRAY) **.....159 VALVE,SOLENOID 3 POS.4 WAY***........137–
SWITCH TOGGLE DPDT 2P MOM TOOL, FUSE PULLER, ATM.....61 138
SHDR.....179, 181 TRIM EDGE,3/16X3/4 BULB.....61 VALVE,SOLENOID, 2POS/3WAY***.....141
SWITCH TOGGLE SPDT 2P MNT SHDR...51– TRIM, SEAL, RADIATOR SHROUD.....89 VALVE,SOLENOID,2POS 3 WAY***....137–138
52, 57 TRIMLOCK,BLACK,3/16 X 4 INCHES.....107 VALVE,SOLENOID,3POS 4WAY.....137–138
SWITCH, OIL PRES, MSG425.....83 TROLLEY, TFAAS TRACK.....193 VALVE-CHECK, #4 SAE, 5 PSI*.....137–138
SWITCH, OIL PRESSURE 1.5 BAR.....69 TUBE, CABLETRACK ARM, Z40/45.....113 VALVE-RELIEF,3200 PSI.....137–138
SWITCH,LIMIT,W/RLLR ARM NO/NC......107, TUBE, CABLETRACK ARM, Z51.....113 VLV,MAN,3 POS/4 WAY,CLOSE CTR*.....39
111 TUBE,AIR CLEANER INLET.....69
SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....107 TUBE,FUEL PICKUP,3/8NPTX1/4PT.....45 W
SWITCH,LIMIT,W/RLR ARM,NO/NC.....41 TUBE,RD,ALUM 1.25 X .083.....169
Warning - Compartment Access.....15
SWITCH,OIL PRESS,PERKINS 404F.....95, 99 TUBE,RD,STL,DOM,.75X.38X.78.....177
Warning - Explosion Hazard.....15
TUBE,RD,STL,DOM,.75X.438X1.25.....177
WASHER, .469 X .768 HRD, ZAG.....29, 35
T TUBING, VINYL, 1/2" CLEAR,16".....95
WASHER,1/2 PLATE(1/2X2.25X3/16.....101
TUBING,VINYL,1/2" CLEAR.....91
T-BOX,2.75 X 4.5 X 2.0.....125–126 WASHER,COPPER,DEUTZ,QC.....81
TAILPIPE, Z45 PERK 404F-22.....95 WASHER,FLAT NYLON #10.....126
TAILPIPE,Z45,FORD DSG423.....87 U WASHER,FLAT,#10,USS,ZAG........39, 75, 77,
TAPE, PROTECTIVE MASK.....17, 19, 25, 27 U-BOLT, FLATTENED, 1.5 X 3/8.......161, 185, 89, 91, 93, 143
TAPE,WARNING,BLK/YEL, 50'***.....19, 27 195 WASHER,FLAT,#8,SAE,ZAG.....39, 125–126
TEE,BRANCH,520429-8.....149, 151 U-BOLT, SQR, 3/8-16X2X5, PLTD.....179, 181 WASHER,FLAT,.25X1.25X.062,ZAG.....61, 63
TEE,BULKHEAD,04MFS-04MFS-04MFS....151 U-BOLT,1/2-13 X 2.75 X 6.75, Z.....183 WASHER,FLAT,.375 X 1.5 X .125.....95
TEE,BULKHEAD,RUN,520120-6.....151 U-BOLT,3/8-16X4X4.63X3.00.....179, 181 WASHER,FLAT,.375X1.25X.062,ZAG.....187
TEE,BULKHEAD,RUN,520958-4.....151 U-BOLT,5/16 -18 X 2IN**.....69, 93, 97 WASHER,FLAT,.375X1.50X.125,ZAG........75,
TEE,RUN,520428-4.....145 UBOLT,FLATTENED,1.5DIAX3/8 UNC.....169 89, 93, 185
TEE,RUN,520428-6.....145 UPPER IDLER PULLEY, MSG425.....85 WASHER,FLAT,.5X2.25X.188,ZAG......69, 71,
TEE,RUN,520428-8.....165 UPPER PIVOT,MACHINING***.....109 77, 81, 89, 91
TERM RELAY,N-INSULATE 14-16 GA.......55, WASHER,FLAT,.75,SAE,HRD,ZAG...115, 119,
59 V 161
TERM,AMP MTE,SOC,22-26 GA BULK.....129 WASHER,FLAT,1.0,USS,ZAG.....61
V-BELT, DEUTZ.....11, 73
TERM,NI PIN,16-18 BULK.....165 WASHER,FLAT,1/2,SAE,HRD,ZAG.....107
VACUATOR VALVE.....87
TERM,RELAY N-INSULATED 10-12 G.......55, WASHER,FLAT,1/4,USS,ZAG.........31, 33, 35,
VALVE - COUNTERBALANCE**.....141
59 37, 61, 71, 81, 101, 103, 111, 126, 131, 143,
VALVE BLOCK, SWING DRIVE.....41
TERMINAL BLOCK END PLATE.....55, 59 159, 163, 165, 185, 195
VALVE RELIEF,2500PSI(88513)**.....138
TERMINAL BLOCK,WIELAND.....55, 59 WASHER,FLAT,3/8,SAE,HRD,ZAG......61, 63,
VALVE, COMPENSATOR, 80 PSI.....138
TERMINAL STRIP.....131 115, 119, 143
VALVE, FLOW DIVIDER COMBINER.....135
TERMINAL,#10 RING,BLUE.....125–126 WASHER,FLAT,3/8,USS,ZAG.........43, 49, 61,
VALVE, PAS, DEUTZ L03I.....199
TERMINAL,FORK,BLUE (BULK).....125–126 81, 101, 103, 105, 177, 185, 187
VALVE, RELIEF, GEN, 2.2kW.....165
THERMOSTAT.....91, 99 WASHER,FLAT,5/16,USS,ZAG.......43, 55, 59,
VALVE, SOLENOID, 2 POS 3 WAY.....133, 135
THERMOSTAT (PERKINS 104-22).....91 111
VALVE,BALL,16 MSAE-16 FSAE***.....43, 145
THERMOSTAT HOUSING.....73 WASHER,FLAT,5/8,F436,HRD,ZAG.....29, 35,
VALVE,CB.CBBC-LHN@1000***.....111, 138
THERMOSTAT W/HOUSING, MSG425.....83 41, 81, 101, 103
VALVE,CHECK***.....133, 135
THERMOSTAT,DEUTZ.....73 WASHER,FLAT,M10,DIN125,ZAB.....87
VALVE,CHECK,5 PSI.....133, 135
THROTTLE ACTUATOR*(BOSCH).....83 WASHER,FLAT,M10,ZINC PLTD......97, 99

Part No. 1276014 Z-45\25 , Z-45\25J , IC Power 215


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Part Description Index (continued)

WASHER,FLAT,M12.....97 WELDMENT, PIN, 1.5INX3.2IN LG.....29 — PERKINS 404F-22 MODELS —.....11


WASHER,FLAT,M14.....97, 101 WELDMENT, PIN, 1.5INX3.6IN LG.....29
WASHER,FLAT,M14,DIN6916,HRD,ZA.....91 WELDMENT, PLATFORM CONTROL
WASHER,FLAT,M6,DIN125,ZAB.....71, 93 BOX.....126
WASHER,FLAT,M6X18X1.6,DIN9021,.....195 WELDMENT, PRECLEANER MOUNT.....171,
WASHER,FLAT,M8,DIN125,ZAB.....91 173
WASHER,FLAT,MS,#10,Y.....55, 59, 95 WELDMENT, REDUND VALVE SUPPORT...43
WASHER,FLAT,RETAINING,.510.....93 WELDMENT, RIGHT OPA, LARGE.....197
WASHER,FLAT,USS,1/2",Y.....97, 101 WELDMENT, SENSOR MOUNT.....179, 181
WASHER,FLAT,USS,1/4"Y.....95, 97 WELDMENT, YOKE.....31
WASHER,FLAT,USS,5/16",Y.....95, 101 WELDMENT,4 FT PLATFORM.....121
WASHER,LOCK, M6,ZAB.....71 WELDMENT,5 FT PLATFORM.....121
WASHER,LOCK,1/2,ZAG.....105 WELDMENT,AIR CLEANER BRACKET.....69
WASHER,LOCK,1/4,ZAG.....29, 31 WELDMENT,AIR INTAKE TUBE.....71
WASHER,LOCK,3/8,ZAG.....43, 61, 107, 109, WELDMENT,CAT MOUNT,MSG425.....87
111, 117, 143, 177 WELDMENT,EXHAUST TUBE.....61
WASHER,LOCK,5/8,ZAG.....81, 101, 103 WELDMENT,EXT. BOOM,Z45 JIB.....111
WASHER,LOCK,7/16,ZAG.....29, 35 WELDMENT,HITCH TONGUE,Z45.....183
WASHER,LOCK,M10.....77 WELDMENT,INTAKE BOX,DEUTZ.....77
WASHER,LOCK,M10,ZAB.....71 WELDMENT,JIB BELL CRANK,MACH.....117
WASHER,LOCK,M14.....97, 101 WELDMENT,LOWER LEVELING ARM.....107
WASHER,LOCK,M8.....85 WELDMENT,LOWER,SECONDARY***.....107
WASHER,LOCK,M8,ZAB.....91, 93 WELDMENT,MID PIVOT,MACHINED***.....107
WASHER,M4 NYLON.....195 WELDMENT,PLAT SUPPORT,LS.....187
WASHER,M5 NYLON.....195 WELDMENT,PLATFORM SUPPORT.......119,
WASHER,SHIM .0151 THK......187 187
WASHER,SHIM,1.01X1.63X.062,ZAG.....183 WELDMENT,PRIMARY BOOM,Z45 JIB.....111
WASHER,SHIM,1.270X2.130X.062,Z......111, WELDMENT,PRIMARY BOOM,Z45NJ.....111
117 WELDMENT,ROTATOR MOUNT.....187
WASHER,SHIM,1.56X2.5X.061,ZAG.....29, 31 WELDMENT,STEEL INTAKE TUBE.....77
WASHER,SHOULDER,NYLON.....49, 55, 59 WELDMENT,STEER AXLE TOW
WASHER,SPINDLE.....31 CRADLE.....183
WASHER,THRUST,1.5 X 3.5 X .187.....29 WELDMENT,SWING GATE,ALUMINUM.....163
WASHER,THRUST,2.0 X 3.0 X .188.....183 WELDMENT,TOW STORAGE BRKT,Z45....183
WASHER,VIBRATION ISOLATING.......69, 71, WELDMENT,TRANSPORT LOCK.....49
77, 81, 89, 91, 101 WELDMENT,UPPER LEVELING ARM***....107
WATER OUTLET, VERTICAL.....91, 99 WELDMENT,UPPER SECONDARY***.....107
WATER PUMP PULLEY, MSG425.....85 WELDMENT,YOKE.....31
WATER PUMP, MSG425.....85 WELDMNT,6 FT PLATFORM.....121
WDMT - LID, GROUND BOX.....57 W E L D M N T , P L A T F R M
WDMT, CAT. MUFFLER, MSG425.....87 SUPPORT,NJIB**.....115, 123
WDMT, HEAT SHIELD, MSG425.....87 WH DRV, W/BRAKE 57:1.....29
WDMT, PERKINS INTAKE AIR HOSE.....97 WHEEL DRIVE W/ BRAKE,57:1***.....35
WDMT,AIRCRAFT SENSOR BUMPER.....179, WHEEL STUD,5/8-18X67MM.....29, 35
181 WHEEL, 19.5X14.00.....29
W D M T, F R A M E , A I R C R A F T WHEEL,20 X 11,9 HOLE X 9.5 BC.....29
PROTECTION.....181 WIPER,PRIMARY BOOM.....177
WDMT,HEADER PIPE,MSG425.....87 WIRE CABLE,14/3 CON.TPE JKT*.....49
WDMT,SKID PLATE.....179, 181 WIRE CABLE,16/4 CON.TPE JKT.....107
WEAR PAD,3 X 1.5 X.625 W/NUTS.....61, 117 WIRE CABLE,16GA/4 CON.TPE JKT*.....123
WEAR PAD,5 X 1.5 X .625 W/NUTS.....111 WIRE,12/3 SJEOW,BK-WH-GR/YL.....65–66
WEAR PAD,5 X 1.5 X .75 W/NUTS.....111 WLDMT, BULKHEAD HINGE MNT, TS.....63
WEAR PAD,6 X 1.5 X.50,W/INSERT.....107 WLDMT, COVER SUPPORT RH.....63
WEAR PAD,EXTENSION BOOM.....111 WLDMT,COVER SUPPORT LH.....61
WEAR PAD,EXTENSION CYLINDER.....111 WORKLIGHT, 12V, DEUTSCH RECEPT.....159
WEAR PAD,MID PIVOT***.....107
WEAR PAD,PRIMARY BOOM,JIB.....111 Z
WEAR PAD,PRIMARY BOOM,NON JIB.....49
ZERK,GREASE,5/16-24,STRAIT.....145, 187
WEAR PAD,SECONDARY CYL,NON/JIB....105
WELDMENT, AIR INTAKE, DEUTZ.....171
WELDMENT, AIRCRAFT TOP BUMPER....179 —
WELDMENT, CABLETRACK TRAY.....113 — DEUTZ D2.9L4 MODELS —.....11
WELDMENT, ENGINE TRAY.....103 — DEUTZ D2011L03i MODELS —.....11
WELDMENT, EXT. BOOM,Z45 NJ.....111 — FORD MSG-425 EFI MODELS —.....11
WELDMENT, FORMED REAR AXLE.....37 — GENERAL SERVICE PARTS —.....11
WELDMENT, FRONT AXLE, Z45.....33 — HYD FILTERS —.....11
WELDMENT, FUEL FILTER BRACKET.....81 — INSPECTION SERVICE KITS —.....11
WELDMENT, INTAKE BOX.....89, 91, 97 — MANUALS —.....11
WELDMENT, LEFT OPA, LARGE.....197 — PERKINS 404D-22 MODELS —.....11

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Part Description Index (continued)

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Fitting Cross References (Continued)

224 Z-45\25 , Z-45\25J , IC Power Part No. 1276014


Parts Manual

1276014
Part No.

Rev A3
from Z452516N-56106 to Z452516N-57199
Z-45\25 from Z4525N-57200
Z-45\25J

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