Parts 3120759 02-5-13 ANSI English

Illustrated Parts Manual
Models
15AMI
19AMI
3120759
February 5, 2013
REVISION LOG
February 26, 1999 - Original Issue Of Manual

October 18, 1999 - Revised (Manual edited to 0010560 Revision 3)
June 15, 2000 - Revised
March 1, 2001 - Revised (Manual edited to 0010560 Revision 9)
August 1, 2002 - Revised (Manual edited to 0010560 Revision 15)
February 27, 2003 - Revised (Manual edited to 0010560 Revision 17)
July 31, 2003 - Revised (Manual edited to 0010560 Revision 21)
February 20, 2004 - Revised - 15AMI (Manual edited to 0010560 Revision 22)
19AMI (Manual edited to 0010563 Revision 42)
September 2, 2004 - Revised - 15AMI (Manual edited to 0010560 Revision 25)
March 30, 2005 - Revised - 15AMI (Manual edited to 0010560 Revision 29)
May 23, 2006 - Revised - 15AMI (Manual edited to 0010560 Revision 31)
June 25, 2007 - Revised - 15AMI (Manual edited to 0010560 Revision 38)
May 15, 2008 - Revised - 15AMI (Manual edited to 0010560 Revision 41)
July 15, 2009 - Revised - 15AMI (Manual edited to 0010560 Revision 42)
December 31, 2010 - Revised - 15AMI (Manual edited to 0010560 Revision 46)
April 27, 2011 - Revised - 15AMI (Manual edited to 0010560 Revision 46)
October 7, 2011 - Revised - 15AMI (Manual edited to 0010560 Revision 46)
3120759 15AMI 19AMI A

REVISION LOG
B 15AMI 19AMI 3120759

TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 BASE MOUNTED COMPONENTS INSTALLATION - 15AMI. . . . . . . . . . . . . . . . . . . . . 1-2
1-2 BASE MOUNTED COMPONENTS INSTALLATION - 19AMI. . . . . . . . . . . . . . . . . . . . . 1-6
SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027702) . . . . . . . . 2-2
2-2 AC POWER COMPONENTS INSTALLATION (S/N 0900027702 TO PRESENT) . . . . . 2-6
2-3 AC JUNCTION BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-4 AC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027702). . . . . . . . . . 2-14
2-5 AC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027702 TO PRESENT) . . . . . 2-18
2-6 DC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027391) . . . . . . . . 2-20
2-7 DC POWER COMPONENTS INSTALLATION (S/N 0900027391 TO PRESENT) . . . . . 2-24
2-8 DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027391) . . . . . . . . . 2-28
2-9 DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027391 TO PRESENT). . . . . 2-32
2-10 DC POWER PACK INSTALLATION (PRIOR TO S/N 0900031622) . . . . . . . . . . . . . . . . 2-34
2-11 DC POWER PACK INSTALLATION (S/N 0900031622 TO PRESENT) . . . . . . . . . . . . . 2-38
2-12 BATTERY CHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
2-13 CABLES AND CONTROLS INSTALLATION - 15AMI (PRIOR TO S/N 0900028708) . . 2-42
2-14 CABLES AND CONTROLS INSTALLATION - 15AMI (S/N 0900028708 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
2-15 CABLES AND CONTROLS INSTALLATION - 19AMI (PRIOR TO S/N 0900028708) . . 2-50
2-16 CABLES AND CONTROLS INSTALLATION - 19AMI (S/N 0900028708 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54
SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 MAST ASSEMBLY - 15AMI (CHAIN & CABLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 MAST ASSEMBLY - 15AMI (ALL CABLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 MAST ASSEMBLY - 19AMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-4 MAST MOUNTED COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 MOLDED PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 QUICK-CHANGE PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE . . . . . . . . . . . 4-10
4-4 QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION . . . . . . . . . . . . . . . 4-14
4-5 OPTIONAL PLATFORM COMPONENT INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . 4-18
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900019526) . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 LIFT CYLINDER ASSEMBLY (S/N 0900019526 TO S/N 0900029966) . . . . . . . . . . . . . 5-4
5-3 LIFT CYLINDER ASSEMBLY (S/N 0900029966 TO PRESENT) . . . . . . . . . . . . . . . . . . 5-6
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM - 15AMI/19AMI (PRIOR TO S/N 0900027702) . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM - 15AMI/19AMI (S/N 0900027702 TO PRESENT). . . . . . . . . . 6-4
3120759 15AMI 19AMI i

TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 ELECTRICAL DIAGRAM - 12VDC (15AMI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 ELECTRICAL DIAGRAM - 12VDC (19AMI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 ELECTRICAL DIAGRAM - 115VAC (15AMI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7-7 ELECTRICAL DIAGRAM - 100 VOLT AC BOX (JAPANESE SPEC) . . . . . . . . . . . . . . . . 7-16
7-8 ELECTRICAL DIAGRAM - 110 VOLT AC BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
7-9 ELECTRICAL DIAGRAM - 220 VOLT AC BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECAL INSTALLATION - 15AMI (STANDARD ANSI). . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION - 15AMI (COUNTRY SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8-3 DECAL INSTALLATION - 19AMI (STANDARD ANSI). . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8-4 DECAL INSTALLATION - 19AMI (COUNTRY SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii 15AMI 19AMI 3120759

SECTION 1
BASE
3120759 15AMI 19AMI 1-1

SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI

503
404
101 414
105 511
109
413 505
509 406
102 411
108
502
102 401 403 OR
106 412
108 108 508
106 410
504
405 303
304
107 509
506 501 411
507 402 305
409
407 102
108
108
106
302
104
301
1
3 2
5 4
6 8
7
9
10
204
210
211
NOTE: REPLACEMENT DECALS

MUST BE ORDERED SEPARATELY
– SEE SECTION 8
201
213
214
205
212
202 207
208 203
209
206
1-2 15AMI 19AMI 3120759

SECTION 1 BASE

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. BASE ASSEMBLY OPTIONS:
0259070 Ref. Prior to S/N 0900019526 B
0272230 Ref. S/N 0900019526 to Present C
1 0641607 8 Bolt 3/8in-16NC x 7/8in

2 3311605 8 Locknut 3/8in-16NC
3 3760348 2 Ring, Retainer
4 4711600 16 Flatwasher 3/8in
5 2 Washer Options:
4712200 Prior to S/N 0900019526
4740415 S/N 0900019526 to Present
6 4740456 4 Washer, Shim
7 1 Base Weldment Options:
4845885 Prior to S/N 0900019526
4846613 S/N 0900019526 to Present
8 2 Wheel Assembly Options: (Stationary)
4860183 Wheel Assembly (Prior to S/N 0900013429) A
7020083 2 Wheel, Replacement
7020084 4 Bearing (2 Per Wheel)
4860202 Wheel Assembly (S/N 0900013429 to S/N 0900020796) B
2 Bearing Options: (1 Per Wheel)
7020209 S/N 0900013429 to S/N 0900013607
7024561 S/N 0900013607 to Present
7020074 4 Retainer (2 Per Wheel)
7012631 2 Spanner (1 Per Wheel)
4860246 Wheel Assembly (S/N 0900020796 to Present) B
(No Service Parts Available)
9 Wheel Assembly Options:
2 Wheel Assembly - (Non-Locking) Options:
4860184 Wheel Assembly (Prior to S/N 0900020877)
(Non-Locking Gray Tire & Wheel)
4860245 Wheel Assembly (S/N 0900020877 to Present)
(Non-Locking Charcoal Gray Tire & Gray Wheel)
7020017 2 Swivel Rig for 4860184 (1 Per Assembly)
Use 4860245 2 Swivel Rig for 4860245 (1 Per Assembly)
7020086 2 Wheel, Replacement for 4860184 (1 Per Assembly)
Use 4860245 2 Wheel, Replacement for 4860245 (1 Per Assembly)
7020084 4 Bearing for 4860184 (2 Per Wheel)
Use 4860245 4 Bearing for 4860245 (2 Per Wheel)
7012631 2 Bushing, Axle Spanner for 4860184 (1 Per Assembly)
Use 4860245 2 Bushing, Axle Spanner for 4860245 (1 Per Assembly)
7012630 2 Axle Kit for 4860184 (1 Per Assembly)
Use 4860245 2 Axle Kit for 4860245 (1 Per Assembly)
4860194 2 Wheel Assembly - (Locking) A
7020017 2 Swivel Rig (1 Per Assembly)
7020086 2 Wheel, Replacement (1 Per Assembly)
7020084 4 Bearing (2 Per Wheel)
7012631 2 Bushing, Axle Spanner (1 Per Assembly)
7012630 2 Axle Kit (1 Per Assembly)
3120759 15AMI 19AMI 1-3

SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI (CONTINUED)

10 3020017 A/R Lubricant (Used Prior to S/N 0900020796)
11 4240032 A/R Tie, Wire (Not Shown - 4in Long)
12 4460234 A/R Mount, Wire Tie (Not Shown)
Ref. MAST SUPPORT INSTALLATION OPTIONS:

0259071 Ref. Mast (Chain, Cable - Prior to S/N 0900019526) A
0272232 Ref. Mast (Chain, Cable - S/N 0900019526 to Present) B
0259689 Ref. Mast (All Cable - Prior to S/N 0900019526) A
0272234 Ref. Mast (All Cable - S/N 0900019526 to Present) B
0274281 Ref. Mast (All Cable Stainless Steel - S/N 0900023100 to Present) B
101 0100001 A/R Adhesive

102 0641609 12 Bolt 3/8in-16NC x 1-1/8in
103 Not Used
104 2420140 1 Gauge, Circular Level
105 2560088 2 Handle
106 A/R Nut 3/8in-16NC Options:
3311605 Locknut
3311608 Locknut, Flanged
0100011 A/R Compound, Locking
107 2 Tube, Mast Brace Options:
4567824 Prior to S/N 0900031622
4567508 S/N 0900031622 to Present
108 4711600 A/R Flatwasher 3/8in Narrow
109 1 Support Weldment Options:
4845715 Prior to S/N 0900031622
1001108178 S/N 0900031622 to Present
110 1704582 1 Decal - Manual Descent (Not Shown - Located at bottom of
Mast) (S/N 0900019526 to Present Only)
0259104 Ref. FLOOR STOP INSTALLATION E

201 0920114 1 Stop, Floor
202 1 Limit Switch Options:
Use 4360456 Prior to S/N 0900013474 (was p/n 4360397)
4360456 S/N 0900013474 to S/N 0900028055
4360702 S/N 0900028055 to Present
203 0641808 4 Bolt 1/2in-13NC x 1in
204 3311805 4 Locknut 1/2in-13NC
206 3911024 2 Screw #10-24NC x 1-1/2in
207 3311001 2 Nut #10-24NC
208 4751000 2 Flatwasher #10
209 4761000 2 Lockwasher #10
210 3539920 A/R Spacer - 11ga.
211 3539921 A/R Spacer - 14ga.
212 4460662 1 Strain Relief (Prior to S/N 0900028055)
213 0902523 1 Bracket, Limit Switch
214 4922561 1 Harness, Brake
215 4460234 A/R Mount, Wire Tie (Not Shown)
216 4240033 A/R Tie, Wire (Not Shown)
1-4 15AMI 19AMI 3120759

SECTION 1 BASE

0256808 Ref. DESCENT ALARM ONLY INSTALLATION (OPTIONAL) C
301 0140033 1 Alarm

302 0641406 2 Bolt 1/4in-20NC x 3/4in
304 3311405 4 Nut 1/4in-20NC
305 4922805 1 Harness, Alarm (S/N 0900023815 to Present)
1001107904 Ref. DESCENT ALARM & BEACON LIGHT INSTALLATION A

(OPTIONAL)
401 0140033 1 Alarm

402 0641406 2 Bolt 1/4in-20NC x 3/4in
403 0721006 2 Screw #10-24NC x 3/4in
404 2920146 1 Strobe Light Assembly
7016319 1 Bulb, Flash Tube
7016372 1 Replacement Lens
405 3311005 2 Locknut #10-24NC
406 3311405 4 Locknut 1/4in-20NC
407 4240032 A/R Tie-Strap
408 Not Used
409 4460234 4 Base, Tie-Strap
410 4751000 4 Flatwasher #10 Regular
411 4751400 4 Flatwasher 1/4in Regular
412 4922805 1 Harness, Alarm
413 1001093322 1 Plate, Mounting
414 1001107934 1 Harness, Strobe Light
1001107903 Ref. BEACON LIGHT ONLY INSTALLATION (OPTIONAL) A
501 0641406 2 Bolt 1/4in-20NC x 3/4in

502 0721006 2 Screw #10-24NC x 3/4in
503 2920146 1 Strobe Light Assembly
7016319 1 Bulb, Flash Tube
7016372 1 Replacement Lens
504 3311005 2 Locknut #10-24NC
505 3311405 4 Locknut 1/4in-20NC
506 4240032 A/R Tie-Strap
507 4460234 4 Base, Tie-Strap
508 4751000 4 Flatwasher #10 Regular
509 4751400 4 Flatwasher 1/4in Regular
511 1001107934 1 Harness, Strobe Light
3120759 15AMI 19AMI 1-5

SECTION 1 BASE
104
101
107
111
102
110
109
110
108
110
108
103
109 103
12 110
108
302
303
304
301
106
402
11 10
401 14
403
404
6 24
15
5 21
20 8
17 1
512 2
32 201
501
509
511 NOTE: REPLACEMENT DECALS
506 MUST BE ORDERED SEPARATELY
– SEE SECTION 8
9
1 508
3 510
507
1-6 15AMI 19AMI 3120759

SECTION 1 BASE

0273842 Ref. BASE ASSEMBLY B
1 0100019 A/R Compound, Locking

2 0641607 8 Bolt 3/8in-16NC x 7/8in
3 0641812 8 Bolt 1/2in-13NC x 1-1/2in
4 Not Used
5 0920114 2 Stop, Floor
6 3760348 2 Ring, Retaining
7 Not Used
10 4740456 12 Shim
11 4860244 2 Wheel, Rear
12 2360694 1 Base
13 Not Used
14 0721005 2 Screw #10-24NC x 5/8in
15 1320043 2 Clamp, Cable
16 Not Used
17 3311005 2 Locknut #10-24NC
18 Not Used
19 Not Used
20 4751000 4 Flatwasher #10
21 4761000 4 Lockwasher #10
23 4460234 A/R Wire, Tie (Not Shown)
24 4740415 2 Flatwasher
25 to 31 Not Used
32 4922416 1 Limit Switch/Beacon Light/Alarm Harness (See Items 502-512 for
Breakdown)
0273532 Ref. MAST SUPPORT INSTALLATION B
101 0100001 A/R Adhesive

102 0641609 4 Bolt 3/8in-16NC x 1-1/8in
103 A/R Bolt 3/8in-16NC Options:
0641610 Bolt 3/8in-16NC x 1-1/4in
0641612 Bolt 3/8in-16NC x 1-1/2in
104 0801409 1 Mast Assembly (Not Shown - See Section 3 for Breakdown)
105 1704582 1 Decal - Manual Descent (Not Shown - Located on Rear of Base)
106 2420140 1 Gauge, Level
107 2560088 2 Handle
3311605 Locknut
3311608 Locknut, Flanged
0100011 A/R Compound, Locking
109 2 Tube, Mast Brace Options:
4567911 Prior to S/N 0900031622
1001110174 S/N 0900031622 to Present
3120759 15AMI 19AMI 1-7

SECTION 1 BASE

111 1 Support, Mast Options:
4845715 Prior to S/N 0900031622
1001108178 S/N 0900031622 to Present
Ref. FRONT WHEEL
201 4860245 2 Wheel Assembly (Non-Locking Charcoal Gray Tire & Gray Wheel)
Ref. DESCENT ALARM INSTALLATION (OPTIONAL):

0273842 Ref. Prior to S/N 0900022661 B
0274010 Ref. S/N 0900022661 to Present A
301 0140033 1 Alarm

302 0641406 2 Bolt 1/4in-20NC x 3/4in
304 3311405 4 Nut 1/4in-20NC
Ref. BEACON ASSEMBLY (OPTIONAL):

0273842 Ref. Prior to S/N 0900022661 B
401 0721008 2 Screw #10-24NC x 1in

402 2920146 1 Lamp, Beacon
7016319 1 Bulb, Replacement
7016372 1 Lens, Replacement
403 3311005 2 Locknut #10-24NC
404 4751000 4 Flatwasher #10
0273842 Ref. ELECTRICAL COMPONENTS (BASE MOUNTED) B
501 4922416 1 Limit Switch/Beacon Light/Alarm Harness D

(Includes Items 502-512)
502 to 505 Not Used
506 4460662 2 Connector, Strain Relief (Prior to S/N 0900028055)
507 2 Switch, Limit Options:
4360456 Prior to S/N 0900028055
4360702 S/N 0900028055 to Present
508 3911024 4 Screw #10-24NC x 3in
509 3311001 4 Nut #10-24NC
510 4751000 4 Flatwasher #10
511 4761000 4 Lockwasher #10
512 0902523 2 Bracket, Limit Switch
1-8 15AMI 19AMI 3120759

SECTION 2
CONTROLS
3120759 15AMI 19AMI 2-1

SECTION 2 CONTROLS
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027702)

2
14
14
8 502
505
508
202
204 12
205
109 303 3
115 304 203
13 504
116
201
115 501
13
103
7
5
1 15 9
303
304 16
104
301 408
402
10
110
502
506 507
503
509
114
102
110A
110B
MAST
REF.

– SEE SECTION 8
2-2 15AMI 19AMI 3120759

SECTION 2 CONTROLS

Ref. POWER PACK ASSEMBLY
0259208 Ref. 100 VOLT (Japanese Spec Prior to S/N 0900019526) A
0272240 Ref. 100 VOLT (Japanese Spec S/N 0900019526 to D
S/N 0900027702)
0259206 Ref. 110 VOLT (ANSI & ANSI Export Specs Prior to A
S/N 0900019526)
0272238 Ref. 110 VOLT (ANSI & ANSI Export Specs S/N 0900019526 to C
S/N 0900027702)
0259207 Ref. 220 VOLT (ANSI & ANSI Export Specs Prior to A
S/N 0900019526)
0272239 Ref. 220 VOLT (ANSI & ANSI Export Specs S/N 0900019526 to C
S/N 0900027702)
1 0630486 4 Screw, Counter Sunk

2 0641406 4 Bolt 1/4in-20NC x 3/4in
3 0721006 2 Screw
4 1 Junction Box Assembly Options: (See Figure 2-3 for
Breakdown)
5 0861286 100 Volt (Japanese Spec Prior to S/N 0900020166)
0861557 100 Volt (Japanese Spec S/N 0900020166 to
S/N 0900027702)
0860933 110 Volt (ANSI & ANSI Export Specs)
0860936 220 Volt (ANSI & ANSI Export Specs)
6 1 Ground Control Box Assembly Options:
0861305 S/N 0900020166 to S/N 0900027702
Ref. Note: Original Equipment control box p/n 0861212 may
have been replaced with p/n 0861305 as a Service
Replacement. Identify component before ordering parts.
7020078 1 Switch, Push-Pull (Stop)
7020096 1 Legend Plate, “Stop”
7020097 1 Legend Plate, “Power/Off/On”
1 Switch, Key Options:
7020098 Prior to S/N 0900020166
4360467 S/N 0900020166 to S/N 0900027702
1 Key, Replacement Options:
7016339 Prior to S/N 0900020166
2860030 S/N 0900020166 to S/N 0900027702
1 Connector, Strain Relief Options:
7020090 1 Prior to S/N 0900020166
4460633 1 S/N 0900020166 to S/N 0900023612
7027787 1 S/N 0900023612 to S/N 0900027702
7020093 4 Screw M3 x 25
7020094 1 Lid
7 3311005 A/R Locknut #10-24NC
8 3311405 4 Locknut 1/4in-20NC
9 3311505 4 Locknut 5/16in-18NC
3120759 15AMI 19AMI 2-3

SECTION 2 CONTROLS

10 1 Pump/Motor Assembly Options:
3600262 100 Volt (Japanese Spec - Prior to S/N 0900019526)
Use 1001091459 100 Volt (Japanese Spec - S/N 0900019526 to
S/N 0900027702) (was p/n 3600356)
3600264 110 Volt (Prior to S/N 0900019526)
Use 1001091459 110 Volt (S/N 0900019526 to S/N 0900027702) (was p/n
3600353)
3600265 220 Volt (Prior to S/N 0900019526)
Use 1001091459 220 Volt (S/N 0900019526 to S/N 0900027702) (was p/n
3600354)
Ref. (Note: Kit p/n 1001091459 includes Pump/Motor Assy,
Pump & AC Box Mtg Brackets & 2 Hydraulic Tubes. Once
kit has been added, machine will be updated to S/N
0900027702 to S/N 0900029966 Design.)
11 Not Used
12 4460566 1 Terminal, 90 Degrees
13 4751000 A/R Flatwasher #10
Ref. POWER PACK INSTALLATION

0259294 Ref. Prior to S/N 0900019526 A
0272235 Ref. S/N 0900019526 to S/N 0900027702 B
101 Not Used

102 0641404 4 Bolt 1/4in-20NC x 1/2in
103 0641614 4 Bolt 3/8in-16NC x 1-3/4in
104 1702353 1 Decal - Manual Descent (Prior to S/N 0900019526 Only)
105 to 108 Not Used
109 3311605 4 Locknut 3/8in-16NC
110 1 Shield, Pump Cover Options:
4060875 Prior to S/N 0900019526
4061024 S/N 0900019526 to S/N 0900027702
110A 1704582 Decal (S/N 0900019688 to S/N 0900027702 Only)
110B 9984088 Cover (S/N 0900019688 to S/N 0900027702 Only)
111 to 113 Not Used
114 4711400 4 Flatwasher 1/4in Narrow
116 4070984 2 Shim, Pump Spacer
0273365 Ref. HOURMETER INSTALLATION (OPTIONAL) D
201 2420172 1 Hourmeter

202 3311001 2 Nut #10-24NC
203 3572158 1 Bracket, Mounting
204 3911010 2 Screw #10-24NC x 5/8in
205 4761000 2 Lockwasher #10
206 4922935 1 Harness, Hourmeter (Not Shown)
2-4 15AMI 19AMI 3120759

SECTION 2 CONTROLS

0258482 Ref. AUXILIARY LOWERING INSTALLATION A
301 0861213 1 Box, Power Down

0400181 2 Battery
4460320 1 Connector, Amp
4460267 2 Pin, Amp
302 Not Used
303 4420064 .3ft/.09m Velcro, Loop
304 4420065 .3ft/.09m Velcro, Hook
0272686 Ref. SECURITY LOCK INSTALLATION C
401 2820035 8in/20cm Sleeve, Insulation (Not Shown)

402 2940132 1 Lock, Programmable
403 to 407 Not Used
408 0791003 2 Screw#10-24NC x 3/8in
0274289 Ref. CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL) A
501 2420193 1 Gauge, Counter

502 3311001 4 Nut #10-24NC
503 3520166 1 Plug
504 3572158 1 Plate, Counter Mounting
505 3911010 2 Screw #10-24NC x 5/8in
506 3911024 2 Screw #10-24NC x 1-1/2in
507 4360437 1 Switch, Limit
508 4761000 2 Lockwasher #10
509 4923190 1 Harness, Counter
3120759 15AMI 19AMI 2-5

SECTION 2 CONTROLS
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (S/N 0900027702 TO PRESENT)

9 15
15 – SEE SECTION 8
3
12 13
4
106
14
103 203 8
501
7
6
2
303 11
304
403 2
402
S/N 0900027702 10
301 TO
S/N 0900031622
OR
S/N 0900031622
TO
PRESENT
107 402
403
506 507
510
502
110
101 503
102
509
MAST
REF.
2-6 15AMI 19AMI 3120759

SECTION 2 CONTROLS

0275890 Ref. 100 VOLT (JAPANESE SPEC) C
0275940 Ref. 110 VOLT C
0275889 Ref. 220 VOLT D

2 0630550 2 Bolt 1/4in-20NC x 3/4in
3 0641406 4 Bolt 1/4in-20NC x 3/4in
4 0721006 2 Screw
5 2 Bolt Options:
0791608 Bolt 3/8in-16NC x 1in (110Volt)
0791609 Bolt 3/8in-16NC x 1-1/8in (100Volt/220Volt)
6 1 Junction Box Assembly Options: (See Figure 2-3 for
Breakdown)
0861557 100 Volt (Japanese Spec)
0860933 110 Volt
0860936 220 Volt
7 0861305 1 Ground Control Box Assembly
4360467 1 Switch, Key
2860030 1 Key, Replacement
7027787 1 Connector, Strain Relief
7020093 4 Screw M3 x 25
7020094 1 Lid
8 3311005 2 Locknut #10-24NC
9 3311405 4 Locknut 1/4in-20NC
10 3600467 1 Pump/Motor Assembly (See Figure 2-5 for Breakdown)
11 4341431 1 Mounting, Bracket AC Box
12 4341432 1 Mounting, Bracket Pump
13 4460566 1 Terminal, 90 Degrees
14 4751000 2 Flatwasher #10
16 Shrink, Heat Options (Not Shown):
2820030 1ft/ 0.3m S/N 0900027702 to S/N 0900030161
1001105113 2 S/N 0900030161 to Present
0275939 Ref. POWER PACK INSTALLATION B

102 0641404 4 Bolt 1/4in-20NC x 1/2in
103 0791609 4 Bolt 3/8in-16NC x 1-1/8in
104 to 105 Not Used
106 3311608 4 Nut 3/8in-16NC
107 4061024 1 Shield, Pump Cover
108 to 109 Not Used
3120759 15AMI 19AMI 2-7

SECTION 2 CONTROLS

0275697 Ref. HOURMETER INSTALLATION (OPTIONAL) C
201 to 202 Not Used

203 2420172 1 Hourmeter
204 Not Used
0258482 Ref. AUXILIARY LOWERING INSTALLATION A

0400181 2 Battery
4460267 2 Pin, Amp
302 Not Used
303 4420064 .3ft/.09m Velcro, Loop
304 4420065 .3ft/.09m Velcro, Hook
Ref. SECURITY LOCK INSTALLATION

0272686 Ref. 15AMI - S/N 0900026490 to S/N 0900031622 D
1001110217 Ref. 15AMI - S/N 0900031622 to Present B
0272181 Ref. 19AMI - S/N 0900026490 to S/N 0900031622 C
1001110217 Ref. 19AMI - S/N 0900031622 to Present B

(Note: Does NOT include Items 404 & 405)
403 2 Fastener Options:
0791003 Screw #10-24NC x 3/8in
3820032 Rivet
404 4460267 3 Pin, Male (Not Shown) (S/N 0900031622 to Present Only)
405 4460326 1 Plug, Male - 3 Position (Not Shown) (S/N 0900031622 to Pres-
ent Only)
406 1001114375 1 Harness, Security Lock (Not Shown) (S/N 0900031622 to Pres-
ent Only)
4460268 3 Socket, Female (Not Shown) (S/N 0900031622 to Present
Only)
4460445 1 Receptacle, Female - 3 Position (Not Shown)
(S/N 0900031622 to Present Only)
0274289 Ref. CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL) C

502 3311001 2 Nut #10-24NC
503 3520166 1 Plug
504 to 505 Not Used
506 3911024 2 Screw #10-24NC x 1-1/2in
4360437 Prior to S/N 0900028055
1001092205 S/N 0900028055 to Present
508 Not Used
2-8 15AMI 19AMI 3120759

SECTION 2 CONTROLS

510 4751000 6 Flatwasher #10 (Wide)
3120759 15AMI 19AMI 2-9

SECTION 2 CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
2-10 15AMI 19AMI 3120759

SECTION 2 CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY

Ref. JUNCTION BOX ASSEMBLY OPTIONS:
Ref. 100 VOLT (Japanese Spec)
0861286 Ref. Prior to S/N 0900020166 2/B
0861557 Ref. S/N 0900020166 to Present D
0860933 Ref. 110 VOLT K
0860936 Ref. 220 VOLT K
1 1 Box with Lid Options:

0860911 100/110 Volt (Prior to S/N 0900013477)
0860943 100/110 Volt (S/N 0900013477 to Present)
0860943 220 Volt
2 3740094 2 Relay, Starter 12 VDC
3 1 Relay, Starter Options:
3740093 100/110VAC
3740105 220VAC
4 3910808 12 Screw #8-32NF x 1/2in
5 4460565 1 Strip, Terminal
6 to 8 Not Used
9 4460633 A/R Connector, Strain Relief
10 to 15 Not Used
16 A/R Circuit Breaker Options:
4360161 1 100/110 Volt - 20 Amp
4360070 2 220 Volt - 15 Amp
17 4360376 1 Rectifier
18 3740049 1 Relay
19 1 Transformer Options:
100 Volt Box Options:
4530013 Prior to S/N 0900020166
4530023 S/N 0900020166 to Present
110 & 220 Volt Box
4530010 Prior to S/N 0900014643
4530013 S/N 0900014643 to S/N 0900028708
4530010 S/N 0900028708 to Present
20 Not Used
21 A/R Harness Options:
4921663 1 100/110 Volt Box Harness (Prior to S/N 0900023728)
4923034 1 100/110 Volt Box Harness (S/N 0900023728 to Present)
4460549 1 Plug, Terminal
A/R 220 Volt Box Options:
1060585 3ft./0.9m Prior to S/N 0900023728
4923152 1 S/N 0900023728 to Present
22 1 Decal Options:
100 Volt Options:
1702569 Prior to S/N09000 20166
1702102 S/N 0900020166 to Present
110 Volt
1702569 Prior to S/N 0900028708
1702102 S/N 0900028708 to Present
1702103 220 Volt
3120759 15AMI 19AMI 2-11

SECTION 2 CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY (CONTINUED)

23 1702120 1 Decal - Wire Size
24 1 Decal - JLG Options:
1702365 Prior to S/N 0900028708
1703681 S/N 0900028708 to Present
25 3520028 1 Plug (100 & 110 Volt Boxes - S/N 0900013477 to Present Only)
26 3520034 4 Plug (S/N 0900019636 to Present Only)
27 1 Harness, AC Box Options (Not Shown) (S/N 0900020166 to
Present):
4923150 Harness, AC Box - 100 Volt
28 1 Wiring Diagram, AC Box Options (Not Shown - See Section 7)
(S/N 0900020166 to Present):
4933309 Wiring Diagram, AC Box - 100 Volt
29 1001093646 1 Harness, Capacitor 2200UF 50V (S/N 0900028708 to Present)
30 4922546 1 Harness, Ground Controls (S/N 0900019526 to Present) I
4460424 1 Terminal, Plug
4460268 2 Socket, Female
31 1001096586 1 Harness, 16/5 A
1060687 1ft/0.3m Cable Electrical 16/5
32 1001096587 1 Harness, 12/3 A
1060908 2.42ft/0.8m Cable Electrical 12/3
2-12 15AMI 19AMI 3120759

SECTION 2 CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY (CONTINUED)

3120759 15AMI 19AMI 2-13

SECTION 2 CONTROLS
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027702)
14
2
29
16
32 20
36
19
12
15
4 42
28
39
3 34
36
5 30
33A 38
27
26
33
33A
25
37
NOTE: IF MOTOR/PUMP ASSEMBLY WAS
REPLACED ON A MACHINE BUILT S/N 0900019526 10
TO S/N 0900027702, IT MAY HAVE AN UPDATE KIT 1 6
INSTALLED ON IT. IF MACHINE IS EQUIPPED 17
WITH A MONARCH MOTOR/PUMP REFER TO
11 8
NEXT FIGURE FOR BREAKDOWN. 9 18
35
35
31
21
24D 24D
OR
24A
24 24A 24
24C
24B 24B
2-14 15AMI 19AMI 3120759

SECTION 2 CONTROLS

Ref. NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A
MACHINE BUILT S/N 0900019526 to S/N 0900027702, IT MAY
HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS
EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO NEXT
FIGURE FOR BREAKDOWN.
Ref. MOTOR/PUMP ASSEMBLY

3600262 Ref. 100 Volt (Japanese Spec) (Prior to S/N 0900019526) A
3600356 Ref. 100 Volt (Japanese Spec) (S/N 0900019526 to C
S/N 0900027702)
3600264 Ref. 110 Volt (ANSI & ANSI Export Specs Prior to S/N 0900019526) A
3600353 Ref. 110 Volt (ANSI & ANSI Export Specs S/N 0900019526 to D
S/N 0900027702)
3600265 Ref. 220 Volt (ANSI & ANSI Export Specs Prior to S/N 0900019526) A
3600354 Ref. 220 Volt (ANSI & ANSI Export Specs S/N 0900019526 to C
S/N 0900027702)
1 7013713 2 Bolt 5/16in-24NF x 2-3/4in

2 7016735 1 Coupling
3 7013714 1 Plug
4 Use 7013779 1 Ball (was p/n 7013715)
5 7013716 1 Seal (Part of Pump Seal Kit p/n 7013701)
6 7013717 1 Washer
7 Not Used
8 7013722 1 Magnet
9 7013723 1 Filter
10 7013727 1 Cover
11 7013728 2 Screw
12 1 Gasket Options:
Use 7016787 Gasket for 3600262/3600354/36000356 Assemblies (was p/n
7016793 - See Item 15 Note)
Use 7013751 Gasket for 3600265 Assemblies
7016764 Gasket for 3600264 Assemblies
Use 7016787 Gasket for 3600353 Assemblies (was p/n 7022225 - See Item
15 Note)
13 Not Used
14 1 Motor Options:
7016799 100 Volt
7016765 110 Volt
7013732 220 Volt Prior to S/N 0900019526
7016774 220 Volt S/N 0900019526 to S/N 0900027702
15 1 Switch Box Component Options:
7013787 Cover Only for 3600264 Assemblies
7022226 Cover Only for 3600353 Assemblies
7016787 1 Timer Relay Assembly (Includes Relay, Wiring, Box, Item 12
Gasket & Hardware for 3600262/3600354/3600356
Assemblies
Ref. Note: Individual Pieces No Longer Available. Must
Purchase Complete Assembly.
3120759 15AMI 19AMI 2-15

SECTION 2 CONTROLS

15 (cont’d) 7013751 1 Timer Relay Assembly (Includes Relay, Wiring, Box, Item 12
Gasket & Hardware for 3600265 Assemblies
Ref. Note: Individual Pieces No Longer Available. Must
Purchase Complete Assembly.
16 7013708 1 Cartridge, Valve - Check
17 3931516 1 Bolt 5/16in-18NC x 1in
18 7016756 1 Pipe, Plumbing
19 7016757 4 Bolt M6-1.0 35MM
20 7016758 4 Lockwasher 1/4in
21 7016721 4 Bolt #12-24NC x 1/2in
22 to 23 Not Used
24 A/R Tank Options:
7016760 1 Tank Used Prior to S/N 0900019526
7022219 1 Tank Used S/N 0900019526 to S/N 0900027702
24A 7013748 1 Decal - Caution
24B 7016759 1 Plug
24C 7016777 1 Fitting, Coupling
24D 7022223 1 Decal - Fill Line
25 7016761 1 Tube, Return
26 7013792 1 Nut, Tube Compression
27 7013793 1 Sleeve, Tube Compression
28 Use 7013779 1 Spring, Green (was p/n 7016762)
29 1 Cartridge, Valve - Manual Descent Options:
7013764 Prior to S/N 0900019526
Not Required S/N 0900019526 to S/N 0900027702 (Moved to Lift Cylinder)
30 7016751 1 Coil, Solenoid
31 7013743 1 O-Ring
32 1 End Head Options:
See Note Prior to S/N 0900019526 (was p/n 7016753) (Note: No Lon-
ger Available)
7022220 S/N 0900019526 to S/N 0900027702
33 7016717 1 Pump Assembly
33A 7013701 Seal Kit - Pump (Includes Gasket for Item #10 Cover,
O-Ring & #5 Seal)
34 Use 7013779 1 Cap, Relief (was p/n 7013750)
35 1 Breather Options:
7013794 Prior to S/N 0900019526
7016714 S/N 0900019526 to S/N 0900027702
36 2 Plug Options:
7013720 Prior to S/N 0900019526
Not Required S/N 0900019526 to S/N 0900027702
37 1 Tube, Return Options:
7013763 8in Length - Prior to S/N 0900019526
7022224 8-1/2in Length - S/N 0900019526 to S/N 0900027702
38 7016755 1 Cartridge, Valve without Coil
39 Use 7013779 1 Screw, Adjustment (was p/n 7013770)
40 7013745 1 Decal, Motor 50/60 Hertz (Not Shown)
41 Not Used
——————————
42 7013779 1 Relief Valve Kit (Includes Items 4, 28, 34 & 39)
2-16 15AMI 19AMI 3120759

SECTION 2 CONTROLS

3120759 15AMI 19AMI 2-17

SECTION 2 CONTROLS
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027702 TO PRESENT)
S/N 0900030939 TO
PRESENT
10
13
11
S/N 0900027391 TO
S/N 0900030939
5
13
12
4
6
3
14
2
1
17 16
18
19
7
15
8
9
2-18 15AMI 19AMI 3120759

SECTION 2 CONTROLS
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027702 TO PRESENT)

3600467 Ref. AC MOTOR/PUMP ASSEMBLY C
1 70000641 1 Base Assembly (Includes Items 14-18)

2 70001021 1 Pump
3 70001020 4 Screw 1/4in-20NC x 2-3/4in
4 70001042 1 Tube, Suction
5 7026165 1 Filter
7 70001045 1 Motor (Includes Item 19 & Motor Bolts)
8 70000642 1 Cartridge
9 70000643 1 Coil
10 70000651 1 Reservoir
11 70001025 1 Plug
12 7026335 1 Clamp
13 70001027 1 Decal - Fill Line
14 Use 70000641 1 Valve, Relief
Use 70000641 1 Screw
Use 70000641 1 Nut
Use 70000641 1 Seal
Use 70000641 1 Spring
Use 70000641 1 Ball
15 Use 70000641 1 Valve, Check
Use 70000641 1 Plug
Use 70000641 1 Poppet
Use 70000641 1 Ball
16 70003612 1 O-Ring (1/2in x 5/8in x 1/16in)
17 70003613 1 O-Ring (3 5/8in x 3 7/8in x 1/8in)
18 7026330 1 Seal
19 70002215 1 Bearing
3120759 15AMI 19AMI 2-19

SECTION 2 CONTROLS
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027391)
103
22 115
116 109 502
506 507
303 304
503
304
509
301
402
6
407 11
5 19
408 11 16
19 3
18
502
505 15
508 501
202 201
7 204 504
205 203
7A
3
18 23
2
15 24
20 25
27 26
110
12
8 3
116 18
1
4
21 9
14
104
114
102
110A
110B
13
10
2-20 15AMI 19AMI 3120759

SECTION 2 CONTROLS

0259205 Ref. 15AMI - 12 VOLT (Prior to S/N 0900019526) A
0272237 Ref. 15AMI - 12 VOLT (S/N 0900019526 to S/N 0900027391) E
0271929 Ref. 19AMI - 12 VOLT (Key Control) (Prior to S/N 0900027391) E
0272172 Ref. 19AMI - 12 VOLT (Keyless Control) (Prior to S/N 0900027391) D

2 0630486 4 Screw, Countersunk
3 0641404 A/R Bolt 1/4in-20NC x 1/2in
4 2 Hardware Options:
0641608 Prior to S/N 0900019526 (Bolt 3/8in-16NC x 1in)
0641606 S/N 0900019526 to S/N 0900020835
(Bolt 3/8in-16NC x 3/4in)
0791605 S/N 0900020835 to S/N 0900027391
(Screw 3/8in-16NC x 5/8in)
0791608 S/N 0900027391 to S/N 0900027391
(Screw 3/8in-16NC x 1in)
5 0721006 2 Screw
6 0721014 1 Screw (Prior to S/N 0900019526 Only)
7 1 Ground Control Box Assembly Options (Key Control):
0861305 S/N 0900020166 to S/N 0900027391
Ref. Note: Original Equipment control box p/n 0861212 may
have been replaced with p/n 0861305 as a Service
Replacement. Identify component before ordering parts.
1 Switch, Key Options:
7020098 Prior to S/N 0900020166
4360467 S/N 0900020166 to S/N 0900027391
1 Key, Replacement Options:
7016339 Prior to S/N 0900020166
2860030 S/N 0900020166 to S/N 0900027391
7020093 4 Screw M3 x 25
7020094 1 Lid
7A 0861536 1 Ground Control Box Assembly (Keyless Control)
7024411 1 Switch, Keyless
9 1060518 1 Cable, Solenoid (Prior to S/N 0900019526 Only)
10 1060571 1 Cable Assembly - Battery
11 3311005 A/R Locknut #10-24NC
12 3311505 4 Locknut 5/16in-18NC
3120759 15AMI 19AMI 2-21

SECTION 2 CONTROLS

(CONTINUED)
13 1 DC Motor/Pump Assembly Options (See Figure 2-7 for
Breakdown):
3600291 15AMI (Prior to S/N 0900019526)
Use 2915259 15AMI (S/N 0900019526 to S/N 0900027391)
(was p/n 3600355)
Use 2915259 19AMI (Prior to S/N 0900027391) (was p/n 3600343)
Ref. (Note: Kit p/n 2915259 includes Pump/Motor Assy &
Return Tube. Once kit has been added, machine will be
updated to S/N 0900027391 to S/N 0900029966 Design.)
14 3740013 1 Solenoid (Prior to S/N 0900019526 Only)
15 1 Relay Options:
3740080 Prior to S/N 0900019526
3740049 S/N 0900019526 to S/N 0900027391
16 3740113 1 Relay, Timer (Prior to S/N 0900019526 Only)
17 4567605 2 Tube, Butyrate (Not Shown)
21 4751600 2 Flatwasher 3/8in (Prior to S/N 0900020835Only)
22 4845714 1 Bracket, Pump Mounting
23 0641404 1 Bolt 1/4in-20NC x 1/2in (S/N 0900019526 to S/N 0900027391
Only)
24 4751400 1 Flatwasher 1/4in (S/N 0900019526 to S/N 0900027391Only)
25 1320224 1 Clamp (S/N 0900019526 to S/N 0900027391 Only)
26 4922740 1 Harness (S/N 0900019526 to S/N 0900027391 Only)
27 4761500 1 Starwasher 5/16in (S/N 0900020835 to S/N 0900027391 Only)
Ref. POWER PACK INSTALLATION OPTIONS:

0259294 Ref. 15AMI - Prior to S/N 0900019526 A
0272235 Ref. 15AMI - S/N 0900019526 to S/N 0900027391 B
0271927 Ref. 19AMI E
101 Not Used

102 0641404 4 Bolt 1/4in-20NC x 1/2in
103 0641614 4 Bolt 3/8in-16NC x 1-3/4in
104 1702353 1 Decal - Manual Descent (Prior to S/N 0900019526 Only)
105 2820035 7.3ft/2.3m Tubing, Insulate (Not Shown) (Prior to S/N 0900025184 Only)
108 Not Used
109 3311605 4 Locknut 3/8in-16NC
110 1 Shield, Pump Cover Options:
4060875 Prior to S/N 0900019526
4061024 S/N 0900019526 to S/N 0900027391
110A 1704582 Decal (S/N 0900019688 to S/N 0900027391 Only)
110B 9984088 Cover (S/N 0900019688 to S/N 0900027391 Only)
111 to 113 Not Used
2-22 15AMI 19AMI 3120759

SECTION 2 CONTROLS

(CONTINUED)
116 4070984 2 Shim, Pump Spacer (15AMI Only)
0273365 Ref. HOURMETER INSTALLATION (OPTIONAL) D
201 2420172 1 Hourmeter

202 3311001 2 Nut #10-24NC
204 3911010 2 Screw #10-24NC x 5/8in
205 4761000 2 Lockwasher #10
0258482 Ref. AUXILIARY LOWERING INSTALLATION - 15AMI A


0400181 2 Battery
4460267 2 Pin, Amp
302 Not Used
303 4420064 .3ft/.09m Velcro, Loop
304 4420065 .3ft/.09m Velcro, Hook
Ref. SECURITY LOCK INSTALLATIONS

0272686 Ref. 15AMI C
0272181 Ref. 19AMI B

403 to 406 Not Used
407 4751000 2 Flatwasher #10 (19AMI Only)
0270020 Ref. CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL) B

502 3311001 4 Nut #10-24NC
503 3520166 1 Plug
504 3572158 1 Bracket, Gauge Mounting
505 3911010 2 Screw #10-24NC x 5/8in
506 3911024 2 Screw #10-24NC x 1-1/2in
507 4360437 1 Switch, Limit
508 4761000 2 Lockwasher #10
3120759 15AMI 19AMI 2-23

SECTION 2 CONTROLS
FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (S/N 0900027391 TO PRESENT)
102
105
110 504 505
507
303 502
304 503
301 506
S/N 0900027391
TO
S/N 0900031622
402
11
403
3
203 8 502
OR 12 511 2
501 512 10
S/N 0900027391 TO
S/N 0900030684
501
S/N 0900030684 TO
5 PRESENT
106 510
OR S/N 0900031622
TO 13
4
PRESENT
402 2
7
403 513
109
101
111
2-24 15AMI 19AMI 3120759

SECTION 2 CONTROLS

0275885 Ref. 15AMI - 12 VOLT C
0275885 Ref. 19AMI - 12 VOLT (Key Control) C
0275886 Ref. 19AMI - 12 VOLT (Keyless Control) C

2 0641404 2 Bolt 1/4in-20NC x 1/2in
3 0721006 2 Screw
4 0791608 2 Bolt 3/8in-16NC x 1in
5 0861305 1 Ground Control Box Assembly (Key Control):
4360467 1 Switch, Key
2860030 1 Key, Replacement
7020093 4 Screw M3 x 25
7020094 1 Lid
5A 0861536 1 Ground Control Box Assembly (Keyless Control - Not Shown)
7024411 1 Switch, Keyless
6 1060571 1 Cable Assembly - Battery
7 1320224 1 Clamp
8 3311005 2 Locknut #10-24NC
9 3600462 1 DC Motor/Pump Assembly (See Figure 2-9 for breakdown)
10 3740049 1 Relay
11 4341432 1 Bracket, Pump Mounting
12 4751000 2 Flatwasher #10
13 4922740 1 Harness (Not Shown)
14 4567605 2 Tube, Plastic (Installed on Battery Hanger Bar - Not Shown)
(S/N 0900027391 to S/N 0900033939)
Ref. POWER PACK INSTALLATION

0275689 Ref. S/N 0900027391 to S/N 0900027702 B
101 0641404 4 Bolt 1/4in-20NC x 1/2in

102 4 Bolt Options:
0791608 Bolt 3/8in-16NC x 1in (S/N 0900027391 to S/N 0900027702)
0791609 Bolt 3/8in-16NC x 1-1/8in (S/N 0900027702 to Present)
103 to 104 Not Used
105 4 Nut Options:
3311605 Locknut 3/8in-16NC (S/N 0900027391 to S/N 0900027702)
3311608 Nut 3/8in-16NC (S/N 0900027702 to Present)
106 4061024 1 Shield, Pump Cover
3120759 15AMI 19AMI 2-25

SECTION 2 CONTROLS

(CONTINUED)
107 to 108 Not Used
110 4711600 8 Flatwasher 3/8in Narrow (S/N 0900027391 to S/N 0900027702)
111 0100011 A/R Compound, Locking (S/N 0900027702 to Present)
0275697 Ref. HOURMETER INSTALLATION (OPTIONAL) C
201 to 202 Not Used

203 2420172 1 Hourmeter
204 Not Used


0400181 2 Battery
4460267 2 Pin, Amp
302 Not Used
303 4420064 .3ft/.09m Velcro, Loop
304 4420065 .3ft/.09m Velcro, Hook
Ref. SECURITY LOCK INSTALLATION

0272686 Ref. 15AMI - S/N 0900027391 to S/N 0900031622 D
1001110217 Ref. 15AMI - S/N 0900031622 to Present A
0272181 Ref. 19AMI - S/N 0900027391 to S/N 0900031622 C
1001110217 Ref. 19AMI - S/N 0900031622 to Present A

(Note: Does NOT include Items 404 & 405)
403 2 Fastener Options:
0791003 Screw #10-24NC x 3/8in
3820032 Rivet
404 4460267 3 Pin, Male (Not Shown) (S/N 0900031622 to Present Only)
405 4460326 1 Plug, Male - 3 Position (Not Shown) (S/N 0900031622 to
Present Only)
406 1001114375 1 Harness, Security Lock (Not Shown) (S/N 0900031622 to
Present Only)
4460268 3 Socket, Female (Not Shown) (S/N 0900031622 to Present
Only)
4460445 1 Receptacle, Female - 3 Position (Not Shown)
(S/N 0900031622 to Present Only)
0270020 Ref. CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL) E

502 3311001 4 Nut #10-24NC
2-26 15AMI 19AMI 3120759

SECTION 2 CONTROLS

(CONTINUED)
503 3520166 1 Plug
504 3911024 2 Screw #10-24NC x 1-1/2in
4360437 S/N 0900027391 to S/N 0900028055
1001092205 S/N 0900028055 to Present
507 4751000 6 Flatwasher #10
508 to 509 Not Used
510 3572158 1 Bracket, Gauge Mounting (S/N 0900030684 to Present)
511 3911010 2 Screw #10-24NC x 5/8in
512 4761000 2 Lockwasher #10
513 0641504 1 Bolt 5/16in-18NC x 1/2in
3120759 15AMI 19AMI 2-27

SECTION 2 CONTROLS
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027391)
19
9
2
28 16 30 32
36
42
4
27
39
12 34
3
36
5 29
10 33A 24 38
NOTE: IF MOTOR/PUMP ASSEMBLY WAS 23
REPLACED ON A MACHINE BUILT 33
S/N 0900019526 TO S/N 0900027391, IT
MAY HAVE AN UPDATE KIT INSTALLED
33A
22
ON IT. IF MACHINE IS EQUIPPED WITH
A MONARCH MOTOR/PUMP REFER TO 37
NEXT FIGURE FOR BREAKDOWN.
11 13
6
17
15
1
8
26
35
35
31
18
21 21
OR
25A
25 25A 25
25C
25B 25B
2-28 15AMI 19AMI 3120759

SECTION 2 CONTROLS

Ref. NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A
MACHINE BUILT S/N 0900019526 TO S/N 0900027391, IT MAY
HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS
EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO NEXT
FIGURE FOR BREAKDOWN.
Ref. DC MOTOR/PUMP ASSEMBLY

3600291 Ref. 15AMI - 12V DC (Prior to S/N 0900019526) A
3600355 Ref. 15AMI - 12V DC (S/N 0900019526 to S/N 0900027391) D
3600343 Ref. 19AMI - 12V DC C
1 7013713 2 Bolt 5/16in-24NF x 2-3/4in

2 7016735 1 Coupling
3 7013714 1 Plug
4 Use 7013779 1 Ball (was p/n 7013715)
5 7013716 1 Seal (Part of Pump Seal Kit p/n 7013701)
6 7013717 1 Washer
7 Not Used
8 7013722 1 Magnet
9 7013710 1 Motor
7013757 1 Brush Kit
10 7013758 2 Screw 1/4in-20NC x 1/4in
11 7013728 2 Screw M6 x 1.0 - 12mm
12 Use 7013789 1 Solenoid (was p/n 7013760)
13 7016770 1 Cover
14 Not Used
15 7016771 1 Clamp
16 7013708 1 Cartridge, Valve - Check
17 Use 3931516 1 Bolt 5/16in-18NC x 1in (was p/n 7016720)
18 7016721 4 Bolt #12-24NC x 1/2in
19 7016772 1 Cable
20 Not Used
21 1 Decal - Fill Line Options:
7016713 15AMI - Prior to S/N 0900019526
7022223 15AMI - S/N 0900019526 to S/N 0900027391
7016713 19AMI
23 7013792 1 Nut, Tube Compression
24 7013793 1 Sleeve, Tube Compression
25 Use 7022219 1 Tank (was p/n 7016775)
25A 7013748 1 Decal - Caution
25B 7016759 1 Plug
25C 7016777 1 Fitting, Coupling
25D 7016776 1 Decal - Maximum Torque (Not Shown)
26 7016773 1 Plumbing Assembly - Inlet
27 Use 7013779 1 Spring Options:
15AMI (was p/n 7016762)
19AMI (was p/n 7013733)
3120759 15AMI 19AMI 2-29

SECTION 2 CONTROLS

28 1 Cartridge, Valve - Manual Descent Options:
7013764 Prior to S/N 0900019526
Not Required S/N 0900019526 to S/N 0900027391 (Moved to Lift Cylinder)
29 1 Coil, Solenoid Options:
7016786 Prior to S/N 0900019526
7016751 S/N 0900019526 to S/N 0900027391
30 7013766 1 Pin
31 7013743 1 O-Ring
32 1 End Head Options:

See Note Prior to S/N 0900019526 (was p/n 7016753)
(Note: No Longer Available)
7022220 S/N 0900019526 to S/N 0900027391
33 7016717 1 Pump Assembly
33A 7013701 1 Seal Kit - Pump (Includes Gasket for #13 Cover, O-Ring and
#5 Seal)
34 Use 7013779 1 Cap, Relief (was p/n 7013750)
35 7016714 1 Breather
36 7013720 2 Plug
7013726 15AMI - Prior to S/N 0900019526
7022224 15AMI - S/N 0900019526 to S/N 0900027391
7013726 19AMI
38 7016755 1 Valve
39 Use 7013779 1 Screw, Adjustment (was p/n 7013770)
40 to 41 Not Used
——————————
42 7013779 1 Relief Valve Kit (Includes Items 4, 27, 34 & 39)
2-30 15AMI 19AMI 3120759

SECTION 2 CONTROLS

3120759 15AMI 19AMI 2-31

SECTION 2 CONTROLS
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027391 TO PRESENT)
S/N 0900030939 TO
9
PRESENT
15
11
S/N 0900027391 TO
S/N 0900030939
6
15
10
7
8
5
19
4
1
22 21
23
24
12
17
20
2
3
13
16
18
14
2-32 15AMI 19AMI 3120759

SECTION 2 CONTROLS
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027391 TO PRESENT)

3600462 Ref. DC MOTOR/PUMP ASSEMBLY B
1 70000641 1 Base Assembly (Includes Items 19-23)

2 70000642 1 Cartridge
3 70000643 1 Coil
4 70001021 1 Pump
5 70001020 4 Screw 1/4in-20NC x 2-3/4in
6 7026165 1 Filter
7 70001029 1 Tube, Suction
9 70000651 1 Reservoir
10 7026335 1 Clamp
11 70001025 1 Plug
12 70001031 1 Motor (Includes Item 24 & Motor Bolts)
70001039 4 Brushes
13 70001032 1 Solenoid
14 70001033 2 Screw
15 70001027 1 Decal - Fill Line
16 70001034 1 Cable, Insulated
17 70001035 1 Control Wire Assembly
18 70001036 2 Boot, Terminal
19 Use 70000641 1 Valve, Relief
Use 70000641 1 Screw
Use 70000641 1 Nut
Use 70000641 1 Seal
Use 70000641 1 Ball
20 Use 70000641 1 Valve, Check
Use 70000641 1 Plug
Use 70000641 1 Poppet
Use 70000641 1 Ball
21 70003612 1 O-Ring (1/2in x 5/8in x 1/16in)
22 70003613 1 O-Ring (3-5/8in x 3-7/8in x 1/8in)
23 7026330 1 Seal
24 70002215 1 Bearing
3120759 15AMI 19AMI 2-33

SECTION 2 CONTROLS
FIGURE 2-10. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900031622)

4
22 101
9 13
4
13
22
6
20
14
17
201
201
22
19
102
10
18
13
21
1 7
11 15
21
10 23
24
1
5
12
22
16
19
22 8
7 101
2-34 15AMI 19AMI 3120759

SECTION 2 CONTROLS
FIGURE 2-10. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900031622)

Ref. BATTERY BOX AND CHARGER ASSEMBLIES
0400223 Ref. Machines with Wet & Dry Battery & Charger with Cord F
0400225 Ref. Machines with Wet & Dry Battery & Charger with Inlet F
0400224 Ref. Machines with AGM Battery & Charger with Cord F

2 Not Used
3 1 Charger Assembly Options: (See Figure 2-12 for Breakdown)
0400176 Standard Charger With Cord
0400193 Standard Charger With Inlet
0400212 AGM/5 Hour Charger (Used with AGM Battery)
4 0641406 4 Bolt, 1/4in-20NC x 3/4in
5 0641412 2 Bolt, 1/4in-20NC x 1-1/2in
6 0720805 2 Screw, #8-24NC x 5/8in
7 0721008 8 Screw, #10-24NC
8 0861192 1 Box, Molded Battery
9 0861193 1 Box, Molded Battery Charger
10 0902442 2 Bracket, Hanger
11 0940085 1 Bumper, Stop
12 1 Cable Assembly - Battery Options:
1060570 Prior to S/N 0900029719
1001103107 S/N 0900029719 to S/N 0900031622
13 2940111 1 Latch, Soft Draw
14 3310805 2 Locknut #8-32NC
15 3311005 8 Locknut #10-24NC
16 2 Nut Options:
3311401 Prior to S/N 0900012234
3311405 S/N 0900012234 to S/N 0900024848
3311401 S/N 0900024848 to S/N 0900031622
17 3311501 3 Nut 5/16in-18NC (Prior to S/N 0900012234)
3311505 2 Nut 5/16in-18NC (S/N 0900012234 to S/N 0900031622)
18 3820001 2 Rivet,.125 x.25
19 3900190 2 Screw, Shoulder
20 4750800 2 Washer, #8 Flat
21 4751000 16 Washer, #10 Flat
22 4751400 8 Washer, 1/4 Flat
23 4751500 1 Washer, 5/16 Flat
24 3311501 1 Nut 5/16-18NC (S/N 0900024073 to S/N 0900031622)
3120759 15AMI 19AMI 2-35

SECTION 2 CONTROLS
FIGURE 2-10. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900031622) (CONTINUED)

Ref. BATTERY BOX AND CHARGER INSTALLATIONS
Ref. 15AMI
0258203 Ref. Machines with Wet Battery & Charger with Cord F
0258498 Ref. Machines with Dry Battery & Charger with Cord F
0272192 Ref. Machines with AGM Battery & Charger with Cord C
Ref. 19AMI
0258203 Ref. Machines with Wet Battery & Charger with Cord F
0272192 Ref. Machines with AGM Battery & Charger with Cord C
0259543 Ref. Machines with Wet Battery & Charger with Inlet E
0270717 Ref. Machines with Dry Battery & Charger with Inlet C
101 1 Battery Box and Charger Assy Options (Includes Items 1-24):
0400223 Battery Charger With Cord (Wet & Dry)
0400224 Battery Charger With Cord (AGM/5 Hour)
0400225 Battery Charger With Inlet (Wet & Dry)
102 1 Battery Options:
0400122 Standard Wet Battery
0400144 Standard Dry Battery
0400209 AGM/5 Hour
0270163 1 BDI INSTALLATION C
201 2420195 1 Gauge, BDI
2-36 15AMI 19AMI 3120759

SECTION 2 CONTROLS
FIGURE 2-10. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900031622) (CONTINUED)

3120759 15AMI 19AMI 2-37

SECTION 2 CONTROLS
FIGURE 2-11. DC POWER PACK INSTALLATION (S/N 0900031622 TO PRESENT)
103
1
4
11 9
1
9 4
1
4
9
1
4
9
8
6
102
101 13
12
10 12
5
4
2
2-38 15AMI 19AMI 3120759

SECTION 2 CONTROLS
FIGURE 2-11. DC POWER PACK INSTALLATION (S/N 0900031622 TO PRESENT)

Ref. BATTERY BOX AND CHARGER ASSEMBLIES
1001101991 Ref. Machines with Wet & Dry Battery & Charger with Cord A
1001107837 Ref. Machines with Wet & Dry Battery & Charger with Inlet A
1001107836 Ref. Machines with AGM Battery & Charger with Cord A

2 0270163 1 BDI Gauge & Harness Assembly
2420195 1 Gauge Only
3 1 Charger Assembly Options: (See Figure 2-12 for Breakdown)
0400212 Battery Charger With Cord & with AGM/5 Hour Battery
4 0641406 8 Bolt 1/4in-20NC x 3/4in
5 0641414 2 Bolt 1/4in-20NC x 1-3/4in
6 0641512 2 Bolt 5/16in-18NC x 1-1/2in
7 3311405 6 Locknut 1/4in-20NC
8 3311505 2 Locknut 5/16in-18NC
10 1001101858 1 Box, Molded Battery
11 1001101902 1 Box, Molded Battery Charger
12 1001101926 2 Bracket, Hanger
13 1001103107 1 Cable Assembly - Battery Pack
4460567 Connector, Anderson
Ref. BATTERY BOX AND CHARGER INSTALLATIONS

Ref. 15AMI
1001101994 Ref. Machines with Wet Battery & Charger with Cord A
1001107839 Ref. Machines with Dry Battery & Charger with Cord A
Ref. 19AMI
1001101994 Ref. Machines with Wet Battery & Charger with Cord A
1001107841 Ref. Machines with Wet Battery & Charger with Inlet A
1001107842 Ref. Machines with Dry Battery & Charger with Inlet A
101 0100051 A/R Grease, Terminal

102 1 Battery Options:
0400122 Standard Wet Battery
0400144 Standard Dry Battery
0400209 AGM/5 Hour
103 1 Battery Box and Charger Assy Options (Includes Items 1-13):
1001107836 Battery Charger With Cord (AGM/5 Hour)
0270163 1 BDI INSTALLATION C
201 2420195 1 Gauge, BDI
3120759 15AMI 19AMI 2-39

SECTION 2 CONTROLS
FIGURE 2-12. BATTERY CHARGER ASSEMBLY
NOTE: COVER NOT SHOWN

FOR CLARITY
21
12
14
13
7
19
8
16
22
17
5
15
10
2-40 15AMI 19AMI 3120759

SECTION 2 CONTROLS
FIGURE 2-12. BATTERY CHARGER ASSEMBLY

Ref. BATTERY CHARGER ASSEMBLIES
0400176 Ref. Standard Charger with Cord F
0400193 Ref. Standard Charger with Inlet A
0400212 Ref. AGM/5 Hour Charger A
1 to 4 Not Used
5 7011509 1 Breaker, Circuit - DC 50Amp
6 2 Breaker, Circuit Options:
7018536 0400176 & 0400193 Chargers (3Amp)
7018558 0400212 Charger (8Amp)
7 1 Card, Circuit Options:
7020626 0400176 Charger
7020677 0400193 Charger
7022930 0400212 Charger
8 A/R AC Cord Assembly Options:
7020627 1 0400176 Charger
Not Required 0 0400193 Charger
7022927 1 0400212 Charger
9 Not Used
10 7020629 1 DC Harness
11 7011513 1 Receptacle, AC (0400193 Charger Only)
12 2 Rectifier Assembly Options:
7020631 0400176 Charger
7020678 0400193 Charger
7022932 0400212 Charger
13 A/R SCR Rectifier Options:
7018555 1 0400176 Charger
7020679 2 0400193 Charger
7020673 2 0400212 Charger
14 1 Shunt Assembly Options:
7020605 0400176 Charger
7020674 0400193 & 0400212 Charger
15 1 Connector, Strain Relief - DC Options:
7018556 0400176 & 0400193 Chargers
7011528 0400212 Charger
16 7011528 1 Connector, Strain Relief - AC
17 7018586 1 Switch, Slide (0400176 & 0400212 Chargers Only)
18 Not Used
19 1 Transformer Options:
7020632 0400176 Charger
7020680 0400193 Charger
7022933 0400212 Charger
20 Not Used
21 A/R Varistor Options:
7020633 1 0400176 Charger
7020681 1 0400193 Charger
7020633 2 0400212 Charger
22 7020663 1 Varistor (0400212 Charger Only)
3120759 15AMI 19AMI 2-41

SECTION 2 CONTROLS
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION - 15AMI (PRIOR TO S/N 0900028708)
18
1 31
21 30
7
33
34
2 10
15
27
12 17
204 37 102
212 105
213
19 211
210
208
207
3 206
16 24 203
23 209 202
28 201
205
5
13 26
20
32
35
36
201
214
24
209
26
11
2-42 15AMI 19AMI 3120759

SECTION 2 CONTROLS
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION - 15AMI (PRIOR TO S/N

0900028708)

Ref. CABLES AND CONTROLS INSTALLATION OPTIONS:
0259079 Ref. Prior to S/N 0900016858 (AC/DC Models) B
0270489 Ref. S/N 0900016858 to S/N 0900028708 (AC Models Only) E
0270490 Ref. S/N 0900016858 to S/N 0900028708 (DC Models Only) E

2 0641410 1 Bolt 1/4in-20NC x 1-1/4in
3 0641612 1 Bolt 3/8in-16NC x 1-1/2in
4 Not Used
5 0860945 1 Box, Junction
6 Not Used
7 0861207 1 Control Box Assembly
7020078 1 Switch, Push-Pull (Red)
7020088 2 Switch, Push Button (White)
7020089 1 Switch, Push Button (Green)
7020091 1 Plug
Use 7027299 1 Connector, Strain Relief (was p/n 7020092)
7020093 4 Screw M3 x 25 Freedrive
8 to 9 Not Used
10 1 Cable, Electrical Options: - 16/5
1060687 120V AC (Prior to S/N 0900022974)
4923163 120V AC (S/N 0900022974 to S/N 0900028708) (Includes
Items 36 & 37)
1060687 120V DC (Prior to S/N 0900016858)
1060922 120V DC (S/N 0900016858 to S/N 0900028708)
11 1 Cable, Retractile Options: - 16/5
1060694 120V AC
1060694 120V DC (Prior to S/N 0900016858)
4922652 120V DC (S/N 0900016858 to S/N 0900028708)
12 1320149 1 Clamp
13 1670603 1 Cover, Junction Box
14 Not Used
15 3311405 1 Locknut 1/4in-20NC
16 3311605 2 Locknut 3/8in-16NC
17 3570923 1 Plate, Decal Mounting
18 1 Sheave, Control Cable Options:
3580231 Prior to S/N 0900024352
3580344 S/N 0900024352 to S/N 0900028708
19 3820032 4 Rivet
20 3900191 2 Screw
21 1 Screw, Shoulder Options:
3900200 Prior to S/N 0900024352
3900373 S/N 0900024352 to S/N 0900028708
22 Not Used
23 4160130 1 Spring, Extension
24 4460023 4 Connector, Strain Relief
25 4460190 1 Receptacle, Electrical
3120759 15AMI 19AMI 2-43

SECTION 2 CONTROLS
(CONTINUED)

26 4460566 2 Connector, Strain Relief - 90°
29 Not Used
30 4751000 4 Flatwasher #10 Wide
32 4761000 4 Flatwasher #10
33 4460115 4 Terminal, Fork (16 Gauge)
34 4922420 1 Harness, Jumper (Control Box)
35 3520034 2 Plug, 5/16in Hole
36 4460035 5 Terminal, Butt Splice (120V AC Only)
37 4460145 4 Terminal, Fork (120V AC Only)
0258482 Ref. AUXILIARY LOWERING INSTALLATION (OPTIONAL) A
101 Not Used

102 4360274 1 Switch, Push Button
103 Not Used
104 Not Used
105 1704236 1 Decal - Auxiliary Lowering
Ref. OUTLET INSTALLATION OPTION:

0270746 Ref. 120V (DC) B
0270747 Ref. 240V (DC) B
0270972 Ref. 120V (AC) B
0270973 Ref. 240V (AC) B

202 0721006 2 Screw
203 0860946 1 Box, Receptacle
204 1 Cable Options: - 12/3
1060564 120V AC (Prior to S/N 0900022974)
4923160 120V AC (S/N 0900022974 to S/N 0900028708)
1060564 240V AC (Prior to S/N 0900022974)
4923160 120V AC (S/N 0900022974 to S/N 0900028708)
1060564 120V DC (Prior to S/N 0900016858)
1060923 120V DC (S/N 0900016858 to S/N 0900028708)
1060923 240V DC
205 1 Cable Options: - 16/4
1060565 120V AC
1060565 240V AC
1060565 120V DC (Prior to S/N 0900016858)
4922653 120V DC (S/N 0900016858 to S/N 0900028708)
4922653 240V DC
206 1 Decal Options:
3252761 120V
3252760 240V
2-44 15AMI 19AMI 3120759

SECTION 2 CONTROLS
(CONTINUED)

207 3311001 2 Nut, #10-24NC
208 4060092 1 Shield, Waterproof (AC Only)
209 4460023 3 Terminal, Connector
210 4460145 A/R Terminal, Fork
211 4460190 1 Terminal, Receptacle (AC Only)
212 4460549 1 Plug, Terminal (120V DC Only)
213 4761000 2 Lockwasher #10
214 4460035 3 Terminal, Butt Splice (120V/240V AC Only) (Prior to
S/N 0900022974)
215 4240033 A/R Strap, Tie (Not Shown)
3120759 15AMI 19AMI 2-45

SECTION 2 CONTROLS
FIGURE 2-14. CABLES AND CONTROLS INSTALLATION - 15AMI (S/N 0900028708 TO

PRESENT)
15
206F
1 25
18 26
206
206A
OR
206C
5 201
29
2
12 202
22 205
203
14 207
9 204
206E
19
102
105
3
13 16
23
7
206D
21
37
12
25 33 8
27 36
32
34
35
20
38
1
4
10
17
30
2-46 15AMI 19AMI 3120759

SECTION 2 CONTROLS

PRESENT)
0270490 Ref. CABLES AND CONTROLS INSTALLATION - AC/DC Models F
(S/N 0900028708 to Present)

2 0641410 1 Bolt 1/4in-20NC x 1-1/4in
3 0641612 1 Bolt 3/8in-16NC x 1-1/2in
4 0860945 1 Box, Junction
7020091 1 Plug
7020093 4 Screw, M3 x 25mm Freedrive
6 Not Used
7 1060922 1 Cable, Electrical - 16/5
8 4922652 1 Cable, Retractile - 16/5
9 1320149 1 Clamp
10 1670603 1 Cover, Junction Box
11 Not Used
12 3311405 3 Locknut 1/4in-20NC
13 3311605 2 Locknut 3/8in-16NC
15 3580344 1 Sheave, Control Cable
16 3820032 4 Rivet
17 3900191 2 Screw, Panhead
20 4460023 3 Connector, Strain Relief
24 Not Used
27 4761000 3 Flatwasher #10
28 Not Used
30 3520034 2 Plug, 5/16in Hole
31 Not Used
32 1320041 1 Clamp, 1/2in
33 1001096054 1 Plate, AC Box Mounting
34 3311001 1 Nut, #10-24NC
35 3900205 1 Screw, #10-24NC x 5/8in
36 0641407 2 Screw, 1/4in-20NC x 7/8in
37 1060924 1 Cable, Accessory - 12/3
38 4922653 1 Cable, Retractile - 16/3
3120759 15AMI 19AMI 2-47

SECTION 2 CONTROLS

PRESENT) (CONTINUED)
101 Not Used

103 to 104 Not Used
Ref. ACCESSORY OUTLET INSTALLATIONS

1001097212 Ref. 110V GFI (AC) C
1001097213 Ref. 220V (AC) B
1001097219 Ref. 110V GFI (DC) C
1001097220 Ref. 220V (DC) B

3252761 110V
3252760 220V
202 3311001 4 Nut #10-24NC
203 3900205 4 Screw #10-24NC x 1/4in
205 4711000 4 Flatwasher #10
206 1 Plug & Receptacle Assembly Options:
1001096767 110V B
See Note 220V (Note: Not Available For Purchase)
206A 0861731 1 Receptacle, Box
206B Not Used
206C 1 Receptacle Options:
4460346 110V GFI
206D 1 Plug Options:
4460549 110V GFI
206E-206G 1 Receptacle, Cover Options:
206E 4060700 110V GFI (Side Hinged) (S/N 0900028708 to
S/N 0900030896)
206F 1001110873 110V GFI (Top Hinged) (S/N 0900030896 to Present)
206G See Note 220V (Not Shown) (Note: Not Available For Purchase)
2-48 15AMI 19AMI 3120759

SECTION 2 CONTROLS

3120759 15AMI 19AMI 2-49

SECTION 2 CONTROLS
4
30
29
9
2
12
23
10 14
102
213
207 201
19 203
16 204
208
209
3 211
13 212
24 207 214
210
205
22
1
2 10
15 23
202
206
1 26
17 28
2-50 15AMI 19AMI 3120759

SECTION 2 CONTROLS
FIGURE 2-15. CABLES AND CONTROLS INSTALLATION - 19AMI (PRIOR TO S/N

0900028708)

Ref. CABLES AND CONTROLS INSTALLATION
0272346 Ref. Prior to S/N 0900023495 A
0274422 Ref. S/N 0900023495 to S/N 0900028708 B

2 0641410 2 Bolt 1/4in-20NC x 1-1/4in
3 0641612 1 Bolt 3/8in-16NC x 1-1/2in
7020091 1 Plug
5 to 8 Not Used
9 4922657 1 Cable, Electrical Options: - 16/5
10 1320149 2 Clamp
11 Not Used
12 3311405 1 Locknut 1/4in-20NC
13 3311605 2 Locknut 3/8in-16NC
14 1 Plate, Decal Mounting Options:
3573725 Prior to S/N 0900023495
3570923 S/N 0900023495 to S/N 0900028708
15 1 Sheave, Control Cable Options:
3580231 Prior to S/N 0900024352
3580344 S/N 0900024352 to S/N 0900028708
16 3820032 4 Rivet
17 3 Screw, Shoulder Options:
3900200 Prior to S/N 0900023495
3900373 S/N 0900023495 to S/N 0900028708
18 Not Used
20 to 21 Not Used
25 Not Used
27 Not Used
29 4460115 1 Terminal, Fork (16 Gauge)
101 Not Used

3120759 15AMI 19AMI 2-51

SECTION 2 CONTROLS
(CONTINUED)

Ref. OUTLET INSTALLATION OPTION:
0270748 Ref. 120V (DC) B
0270749 Ref. 240V (DC) B

202 0641418 1 Bolt 1/4in-20NC x 2-1/4in
203 0721006 2 Screw
204 0860946 1 Box, Receptacle
205 1060925 1 Cable - 12/3
206 1320149 1 Clamp, Hose
3252761 120V
3252760 240V
208 3311001 2 Nut, #10-24NC
209 4060092 1 Shield, Waterproof (120V DC Only)
211 4460145 3 Terminal, Fork (120V DC Only)
212 4460190 1 Terminal, Receptacle (120V DC Only)
213 4460549 1 Plug, Terminal (120V DC Only)
214 4761000 2 Lockwasher #10 (120V DC Only)
2-52 15AMI 19AMI 3120759

SECTION 2 CONTROLS
(CONTINUED)
3120759 15AMI 19AMI 2-53

SECTION 2 CONTROLS

PRESENT)
206F
4 206
30 206A
OR
206C
201
31
2
12
23 202
205
10 14 203
102 207
206D 204
206E
19
16
3
13
24
12
32 22
33
31
10
1
15 34
1 26
17 28
2-54 15AMI 19AMI 3120759

SECTION 2 CONTROLS

PRESENT)
0258449 Ref. CABLES AND CONTROLS INSTALLATION F

2 0641410 1 Bolt 1/4in-20NC x 1-1/4in
3 0641612 1 Bolt 3/8in-16NC x 1-1/2in
4 0861207 1 Control Box Assembly:
7020091 1 Plug
5 to 8 Not Used
9 4922657 Harness, Cable B
1060687 25.3ft/7.4m 16/5 Electrical Cable
4460115 4 Terminal Fork
10 1320149 3 Clamp
11 Not Used
12 3311405 3 Locknut 1/4in-20NC
13 3311605 2 Locknut 3/8in-16NC
15 3580344 3 Sheave, Control Cable
16 3820032 4 Rivet
18 Not Used
20 to 21 Not Used
25 Not Used
27 Not Used
29 Not Used
30 4922420 1 Harness, Jumper (Control Box) (Not Shown)
31 1060926 1 Harness, Acc. Cable B
1060663 21ft/6.4m 12/3 Electrical Cable
4460315 3 Terminal Fork
32 1001096054 1 Plate, AC Box
33 0641407 2 Bolt 1/4in-20NC x 7/8in
34 0641418 1 Bolt 1/4in-20NC x 2-1/4in
101 Not Used

3120759 15AMI 19AMI 2-55

SECTION 2 CONTROLS

Ref. ACCESSORY OUTLET INSTALLATIONS
1001097219 Ref. 110V GFI (DC) C
1001128101 Ref. 110V for Locally Supplied Receptacle (DC) (China Spec) A
1001097220 Ref. 220V (DC) B

3252761 110V
3252760 220V
202 3311001 4 Nut #10-24NC
203 3900205 4 Screw #10-24NC x 1/4in
205 4711000 4 Flatwasher #10
206 1 Plug & Receptacle Assembly Options:
1001096767 110V B
See Note 110V (Note: China Spec - Purchase Components Locally)
206A 0861731 1 Receptacle, Box
206B Not Used
206C 1 Receptacle Options:
4460346 110V GFI
See Note 110V (Note: China Spec - Purchase Components
Locally)
206D 1 Plug Options:
4460549 110V GFI
See Note 110V (Note: China Spec - Purchase Components
Locally)
206E-206H 1 Receptacle, Cover Options:
206E 070700 110V GFI (Side Hinged) (S/N 0900028708 to
S/N 0900030896)
206F 1001110873 110V GFI (Top Hinged) (S/N 0900030896 to Present)
206G See Note 110V (Note: China Spec - Purchase Components
Locally) (Not Shown)
206H See Note 220V (Not Shown) (Note: Not Available For Purchase)
2-56 15AMI 19AMI 3120759

SECTION 3
MAST
3120759 15AMI 19AMI 3-1

SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY - 15AMI (CHAIN & CABLE)

33 33 37
103
39 2 38 105
26 106
35 46 28 7
51 54
51 35 31
30 28 16
47 104
51
2 46 51
35 59 35
15
SEE
2 DETAIL
A
54
22 2 22 25
DETAIL 1
A 62
SEE
DETAIL 52
A 45
61 52
48
1
12 63
14
62
48
63 20
48
18
17
19
27
71
72
73 69D
29 64
105 67E
48 50
106 8
1 65
5 102
48 101
1 1 107
63 5 69A
S/N 0900029966
67A TO
PRESENT 68 66
53 1 70
55 SEE
63 SEE
CYLINDER
36 48 DETAIL DETAIL
B B MOUNT
PRIOR TO OPTIONS
48 1 9 S/N 0900019526
11 67B
63 26 69B
1 56 57 44
40 48 13 1 69C
41 24 43
10 53 6
42
1 55 67D
24 14 36
DETAIL 34 S/N 0900019526 1
31 TO S/N 0900029966 6 44 43
B 49 57 67C
3-2 15AMI 19AMI 3120759

SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY - 15AMI (CHAIN & CABLE)

Ref. MAST ASSEMBLY
0801150 Ref. Prior to S/N 0900019526 D
0801333 Ref. S/N 0900019526 to Present F

2 0362735 4 Bar, Sheave Pin Support
3 to 4 Not Used
5 Use 0681410 8 Bolt 1/4in-20NC x 1 1/4in Grade 8 (was p/n 0681410)
6 0641508 1 Bolt 5/16in-18NC x 1in (Prior to S/N 0900029966)
7 0641618 4 Bolt 3/8in-16NC x 2 1/4in
8 0641812 4 Bolt 1/2in-13NC x 1 1/2in (Prior to S/N 0900029966)
9 0902047 1 Bracket, Sequence Cable
10 0902423 1 Bracket, Bottom Chain Attach
14 1060683 2 Cable, Sequence
15 1060696 2 Cable, Extension
16 1260329 2 Chain Assembly - #466 (See Items 101-107 for Breakdown)
17 1271390 1 Channel, Mast #2
18 1271392 1 Channel, Mast #6
19 1271393 1 Channel, Mast Header
20 1 Channel, Mast #1 Options:
1271411 Prior to S/N 0900014643
1271389 S/N 0900014643 to S/N 0900031622
1001109249 S/N 0900031622 to Present
21 Not Used
22 2880310 2 Key
23 Not Used
24 3311601 8 Nut 3/8in-16 NC
25 3311605 4 Locknut 3/8in-16NC
26 3340845 10 Pad, Slide Guide
27 A/R Pad, Slide Guide Options:
3340846 2 Prior to S/N 0900013017
3340858 2 S/N 0900013017 to Present
28 3422717 2 Pin, Sheave
29 3570893 2 Plate, Cylinder Mount (Prior to S/N 0900029966)
30 3580217 2 Sheave, Cable
31 3580286 2 Sheave Assembly
32 3580269 2 Sheave, Sequence Cable
33 3820034 8 Rivet
35 3900192 8 Screw, Countersunk 3/8in-16NC x 1/2in
36 3900205 6 Screw, #10-24NC x 1/2in
37 3900206 1 Bolt 1/4in-28NF x 3/8in
38 4060960 1 Shield, Mast Cover
40 4070860 A/R Shim, Slide Pad (.075)
41 4070861 A/R Shim, Slide Pad (.036)
3120759 15AMI 19AMI 3-3

SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY - 15AMI (CHAIN & CABLE) (CONTINUED)

42 4070862 A/R Shim, Slide Pad (.015)
43 4070970 2 Shim, Cylinder Mount (Prior to S/N 0900029966)
45 4160124 2 Spring
46 4567491 2 Tube, Spacer
50 4711800 4 Flatwasher 1/2in Narrow (Prior to S/N 0900029966)
51 5 Washer Options:
4712600 Prior to S/N 0900019526
4740007 S/N 0900019526 to Present
52 4740414 4 Cupwasher
54 4751600 8 Flatwasher 3/8in Wide
55 4761000 6 Lockwasher #10
57 4761500 1 Lockwasher 5/16in (Prior to S/N 0900029966)
58 Not Used 1
59 4845795 1 Weld, Cylinder Cable Mount
60 Not Used
61 1671255 1 Cover, Mast Chain/Cable (S/N 0900027062 to Present)
3311401 Non-Locking
3311405 Locknut
0641406 Bolt 1/4in-20NC x 3/4in
0641407 Bolt 1/4in-20NC x 7/8in
0641408 Bolt 1/4in-20NC x 1in
64 0641872 2 Bolt 1/2in-13NC x 9in (S/N 0900029966 to Present)
65 3311801 2 Nut 1/2in-13 NC (S/N 0900029966 to Present)
66 3760348 2 Ring, Retaining (S/N 0900029966 to Present)
67 A/R Weld, Cylinder Mount Options:
67A 4845731 1 Mount Prior to S/N 0900019526
67B 4846514 1 Mount S/N 0900019526 to S/N 0900029966
67C 3572847 1 Clamp (Part of Item 67B) (S/N 0900019526 to
S/N 0900029966)
67D 3900163 2 Capscrew 3/8in-16NC x 2in (Part of Item 67C)
(S/N 0900019526 to S/N 0900029966)
67E 1001099754 4 Mount S/N 0900029966 to Present
68 1001100013 1 Pin (S/N 0900029966 to Present)
69 1 Lift Cylinder Assembly (See Section 5 for Breakdown)
69A 1683699 Prior to S/N 0900019526
69B 1684088 S/N 0900019526 to S/N 0900019590
69C 1684271 S/N 0900019590 to S/N 0900029966
69D 1001100058 S/N 0900029966 to Present
70 3020039 A/R Lubricant, Moly Paste (S/N 0900029966 to Present)
71 4070988 A/R Shim, Slide Pad (.075) (S/N 0900031622 to Present)
3-4 15AMI 19AMI 3120759

SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY - 15AMI (CHAIN & CABLE) (CONTINUED)

——————————
74 1 Mast Kit Options (Includes Items 17 - 20) (Not Shown):
2901602 Prior to S/N 0900031622
1001109313 S/N 0900031622 to Present
1260329 Rev. CHAIN ASSEMBLY - #466 CHAIN E
101 Use 0100019 A/R Compound, Locking (was p/n 0100062)

102 1 Block Options:
0561150 Prior to S/N 0900015022
0561409 S/N 0900015022 to Present
103 0561306 1 Block
104 1260299 71in/1.8m Chain
105 3422265 2 Pin
106 3450201 4 Pin, Cotter
107 4300111 1 Stud
3120759 15AMI 19AMI 3-5

SECTION 3 MAST
FIGURE 3-2. MAST ASSEMBLY - 15AMI (ALL CABLE)

32
38 32 26 36 53 23
2 37
45 28
34 50 34 50
30
30
28
50 46 30
2 45
34
16 50
34 SEE
58 DETAIL
2 53
A
7 DETAIL 1
22 A 62
2 22
51
44
15 SEE
51
DETAIL
A 47
60 1
12 61
14
62
47 20
61
47
18
19 17
27
70
71 68D
72
29 63
66E
47 64
1
5
1 47
1 68A 49
61 5 66A 8 S/N 0900029966
43 42 TO
PRESENT 67 65
1 69
52 47 SEE
54 61 DETAIL
CYLINDER
SEE MOUNT
35 B DETAIL OPTIONS
B
11 55
47 1 9 47 13
1 PRIOR TO 66B
61 26 52 56 S/N 0900019526 68B
24 54 6 68C
39
10 40 14 35
1 41 66D
DETAIL 32 33
24 B 48
1
S/N 0900019526 6 43 42
TO S/N 0900029966 56 66C
3-6 15AMI 19AMI 3120759

SECTION 3 MAST
FIGURE 3-2. MAST ASSEMBLY - 15AMI (ALL CABLE)

Ref. MAST ASSEMBLY
0801212 Ref. Galvanized Steel Cables (Prior to S/N 0900019526) A
0801334 Ref. Galvanized Steel Cables (S/N 0900019526 to Present) F
0801494 Ref. Stainless Steel Cables (S/N 0900023100 to Present) D

3 to 4 Not Used
5 Use 0681410 8 Bolt 1/4in-20NC x 1-1/4in Grade 8 (was p/n 0681410)
7 0641610 2 Bolt 3/8in-16NC x 1-1/4in
8 0641812 4 Bolt 1/2in-13NC x 1-1/2in (Prior to S/N 0900029966)
14 2 Cable, Sequence Options:
1060683 Galvanized Steel
3890054 Stainless Steel
15 2 Cable, Extension Options:
16 2 Cable, Extension Options:
17 1271390 1 Channel, Mast #2
18 1271392 1 Channel, Mast #6
1271389 Prior to S/N 0900031622
1001109249 S/N 0900031622 to Present
21 Not Used
22 2880310 2 Key
23 3311405 2 Locknut 1/4in-20NC
24 3311601 8 Nut 3/8in-16 NC
25 3311605 A/R Locknut 3/8in-16NC
28 3422717 2 Pin, Sheave
29 3570893 2 Plate, Cylinder Mount (Prior to S/N 0900029966)
30 3580217 A/R Sheave, Cable
32 2820034 8 Rivet
34 3900192 8 Screw, Countersunk 3/8in-16NC x 1/2in
35 3900205 6 Screw, #10-24NC x 1/2in
36 3900206 1 Bolt 1/4in-28NF x 3/8in
3120759 15AMI 19AMI 3-7

SECTION 3 MAST
FIGURE 3-2. MAST ASSEMBLY - 15AMI (ALL CABLE) (CONTINUED)

39 4070860 A/R Shim, Slide Pad (.075)
40 4070861 A/R Shim, Slide Pad (.036)
41 4070862 A/R Shim, Slide Pad (.015)
44 4160124 2 Spring
50 A/R Washer Options:
4712600 5 Prior to S/N 0900019526
4740007 A/R S/N 0900019526 to Present
51 4740414 4 Cupwasher
53 4751600 A/R Flatwasher 3/8in Wide
54 4761000 6 Lockwasher #10
57 Not Used
58 4845795 1 Weld, Cylinder Cable Mount
59 Not Used
60 1671255 1 Cover, Mast Chain/Cable (S/N 0900027062 to Present)
0641406 Bolt 1/4in-20NC x 3/4in
0641407 Bolt 1/4in-20NC x 7/8in
0641408 Bolt 1/4in-20NC x 1in
3311401 Non-Locking
3311405 Locknut
64 3311801 2 Nut 1/2in-13 NC (S/N 0900029966 to Present)
66 A/R Weld, Cylinder Mount Options:
66B 4846514 1 Mount S/N 0900019526 to S/N 0900029966
66C 3572847 1 Clamp (Part of Item 66B) (S/N 0900019526 to
S/N 0900029966)
66D 3900163 2 Capscrew 3/8in-16NC x 2in (Part of Item 66C)
(S/N 0900019526 to S/N 0900029966)
66E 1001099754 4 Mount S/N 0900029966 to Present
67 1001100013 1 Pin (S/N 0900029966 to Present)
68 1 Lift Cylinder Assembly (See Section 5 for Breakdown)
68A 1683699 Prior to S/N 0900019526
68B 1684088 S/N 0900019526 to S/N 0900019590
68C 1684271 S/N 0900019590 to S/N 0900029966
68D 1001100058 S/N 0900029966 to Present
3-8 15AMI 19AMI 3120759

SECTION 3 MAST
FIGURE 3-2. MAST ASSEMBLY - 15AMI (ALL CABLE) (CONTINUED)

——————————
73 1 Mast Kit Options (Includes Items 17 - 20) (Not Shown):
2901602 Prior to S/N 0900031622
1001109313 S/N 0900031622 to Present
3120759 15AMI 19AMI 3-9

SECTION 3 MAST
FIGURE 3-3. MAST ASSEMBLY - 19AMI
45 45 45
50 49 49 1
35 16 11
2 47
82
35 19 32
3 82
60 19 1
82 82 77 29
44 2 27 104
82 112 69
44 65
82
60 78 1 103 59 1
35 3 27 204 47 69 80
2 212
82 1 18
44 79 DETAIL A
61 27 304 11 202
SEE
DETAIL A
44 312 32 207 106
82 107
2 SEE 308 311 305
SEE DETAIL C 309
1 307 DETAIL A
47 4
SEE
302 DETAIL A 211 62
81 205 1
36 38 10
SEE
DETAIL B
209 DETAIL B
208
28 111
37 108
105
29 109
25
83
65 64
36 63
80 23
83 DETAIL C
22
83 18
17
21 43
83
24
83 73
106 65
107
66
102 39 46
67 1
203 206 101 9
56 110 70 72
57 1 201 48
58 7 306 210 DETAIL D
65 303
65
65 1 90D
301 92B
80 SEE
310 1
DETAIL D
80 1
65 80 90A 90D
SEE
92A 54 1
1 65 32 DETAIL D 88
80 3370 31
65 51
72 SEE 52 89
1 DETAIL D 53 90C
80
1
65 80 12 48 91
93
S/N 0900029966 89
13 1 74 TO PRESENT
15 8 90B
31 CYLINDER
14 PRIOR
MOUNT
1 1 TO S/N 0900029966
30 30 OPTIONS
3-10 15AMI 19AMI 3120759

SECTION 3 MAST
FIGURE 3-3. MAST ASSEMBLY - 19AMI

0801409 Ref. MAST ASSEMBLY E

4 0561341 1 Block, Chain Anchor
5 to 6 Not Used
7 Use 0681410 8 Bolt 1/4in-20NC x 1-1/4in Grade 8 (was p/n 0641410)
9 0641812 4 Bolt 1/2in-13NC x 1-1/2in (Prior to S/N 0900029966)
10 0741006 2 Bolt #10-24NC x 3/4in
11 0741606 4 Bolt 3/8in-16NC x 3/4in
18 1060683 3 Cable, Sequence
20 Not Used
21 1271392 1 Channel, Mast #6
22 1271419 1 Channel, Mast #3
23 1271421 1 Channel, Mast #2
1271447 Prior to S/N 0900031622
1001109405 S/N 0900031622 to Present
26 Not Used
27 2880310 3 Key
28 3760383 1 Ring, Retaining
29 3311401 6 Nut 1/4in-20NC
30 3311601 8 Nut 3/8in-16NC
31 3311801 6 Nut 1/2in-13NC
34 Not Used
35 3422717 3 Pin
36 3422750 2 Pin
37 3422752 1 Pin
38 3422757 2 Pin, Keeper
39 3570893 2 Plate (Prior to S/N 0900029966)
40 to 42 Not Used
45 3820034 12 Rivet
47 3900192 8 Screw 3/8in-16NC x 1/2in
48 3900205 8 Screw #10-24NC x 5/8in
3120759 15AMI 19AMI 3-11

SECTION 3 MAST
FIGURE 3-3. MAST ASSEMBLY - 19AMI (CONTINUED)

51 4070860 A/R Shim, Slide Pad
59 4160124 3 Spring
68 Not Used
69 4740414 6 Washer, Cup
71 Not Used
72 4761000 8 Lockwasher #10
74 4761500 1 Lockwasher 5/16in (Prior to S/N 0900029966)
75 to 76 Not Used
77 1260355 1 Chain/Clevis Assembly (#544 Chain)
(See Items 101-111 for Breakdown)
78 1260356 1 Chain/Clevis Assembly (#444)
79 1260357 1 Chain/Clevis Assembly (#444)
0641406 Bolt 1/4in-20NC x 3/4in
0641407 Bolt 1/4in-20NC x 7/8in
0641408 Bolt 1/4in-20NC x 1in
81 4060987 1 Shield, Mast
82 4740007 15 Thrust Washer
83 3020041 A/R Lubricant, Krytox
84 to 87 Not Used
90 A/R Mount, Cylinder Options:
90B 3572847 1 Clamp, Cylinder (Part of Item 90A) (Prior to S/N 0900029966)
90C 3900163 2 Screw Socket Head 3/8in-16NC x 2in (Part of Item 90B)
(Prior to S/N 0900029966)
90D 1001099754 4 Mount S/N 0900029966 to Present
91 1001100013 1 Pin (S/N 0900029966 to Present)
3-12 15AMI 19AMI 3120759

SECTION 3 MAST

92 1 Cylinder Assembly (See Section 5 for Breakdown)
92A 1684351 Cylinder Prior to S/N 0900029966
92B 1001100058 Cylinder S/N 0900029966 to Present
—————————
94 1 Mast Kit Options (Includes Items 21 thru 25) (Not Shown):
2901855 Prior to S/N 0900031622
1001109315 S/N 0900031622 to Present
1260355 Ref. CHAIN/CLEVIS ASSEMBLY- #544 CHAIN E

102 0561308 2 Block
103 0561336 2 Block
104 Use 1260343 A/R Chain
105 3422338 2 Pin, Clevis
106 3422720 4 Pin
107 3450202 8 Pin, Cotter
108 3450304 2 Pin, Cotter
109 3571101 1 Plate, Clevis
110 4300129 2 Stud
—————————
112 1260343 2 Chain Kit (Includes Qty 1 of #101-103 & 110, Qty 71in/1.8m of C
#104, Qty 2 of #106 and Qty 4 of #107)
1260356 Ref. CHAIN/CLEVIS ASSEMBLY - #444 CHAIN E

202 0561149 2 Block
203 0561408 2 Block
205 3422338 2 Pin, Clevis
206 3422346 2 Pin, Groove
207 3420355 2 Pin, Groove
208 3450304 2 Pin, Cotter
210 4300111 2 Stud
—————————
212 1260349 2 Chain Kit (Includes Qty 1 of #201-203, 206 & 210 and Qty 71in/ E
1.8m of #204)
1260357 Ref. CHAIN/CLEVIS ASSEMBLY - #444 CHAIN E

302 0561149 2 Block
303 0561408 2 Block Options:
305 3422338 2 Pin, Clevis
3120759 15AMI 19AMI 3-13

SECTION 3 MAST

306 3422346 2 Pin, Groove
307 3450355 2 Pin, Groove
308 3450304 2 Pin, Cotter
310 4300111 2 Stud
—————————
312 1260349 2 Chain Kit (Includes Qty 1 of #301-303, 306 & 310 and Qty 71in/ E
1.8m of #304)
3-14 15AMI 19AMI 3120759

SECTION 3 MAST

3120759 15AMI 19AMI 3-15

SECTION 3 MAST
FIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS
5 202 203
204
201
2
4
3 4
1
102
101
104
105 105
103
106
3-16 15AMI 19AMI 3120759

SECTION 3 MAST
FIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS

0258448 Ref. OPTIONAL CRANE HOOK INSTALLATION C
1 0641612 4 Bolt 3/8in-16NC x 1-1/2in

2 3311605 4 Locknut 3/8in-16NC
3 3570976 1 Plate, Crane Hook
5 1703455 1 Decal - Crane Hook
0256559 Ref. SAFETY ATTACH INSTALLATION - 15AMI 3/B

0257114 Ref. SAFETY ATTACH INSTALLATION - 15AMI (GM/HERTZ) 1
0801409 Ref. SAFETY ATTACH INSTALLATION - 19AMI A
101 4845345 1 Weldment, Safety Attach

102 3539814 1 Plate
103 0681812 2 Bolt 1/2in-13NC x 1-1/2in
104 3271805 2 Locknut 1/2in-13NC‘
106 1704277 1 Decal - Lanyard Attach
0272321 Ref. CORD REEL INSTALLATION (OPTIONAL) A
201 0641506 1 Bolt 5/16in-18NC x 3/4in

202 3311501 1 Nut 5/16in-18NC
203 3680054 1 Cord Reel Assembly
204 4751500 2 Flatwasher 5/16in Wide
3120759 15AMI 19AMI 3-17

SECTION 3 MAST
FIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)

3-18 15AMI 19AMI 3120759

SECTION 4
PLATFORM
3120759 15AMI 19AMI 4-1

SECTION 4 PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION
1
101
107
117
119 111 131 106
108
115 4 126
120 6 3 127
7
116
105
118 106
108
5
8
110
2
120 9
121 109
113
114
118
130
133
134
123 102
112 124
125
4
10 6
105
106
128
129
104 205
107
204
205 207
209 212
122
103 201
201
202
210
203
201
207
201
207 204
204
206
207
208 204
4-2 15AMI 19AMI 3120759

SECTION 4 PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION

Ref. MOLDED PLATFORM INSTALLATION
0259076 Ref. Platform 25inx 26in (Molded) (Chain & Cable) B
0258477 Ref. Platform 25inx 26in (Molded) (All Cable) A
1 0258672 1 Platform Assembly (See Items 101 - 134 for Breakdown)

2 0641408 8 Bolt 1/4in-20NC x 1in
3 0860520 1 Box, Manual Storage
4 1060380 4 Cable, Lanyard
5 3311405 8 Locknut 1/4in-20NC
6 3422657 4 Pin, Ball Detent
7 3820024 4 Rivet
9 4845821 1 Platform Mount Weldment
10 1 Platform Mount Weldment Options:
Use 4846021 Machines with Chain & Cable Mast Built Prior to
S/N 0900013017 (was p/n 4845821)
4846021 Machines with Chain & Cable Mast Built S/N 0900013017 to
Present
4845821 Machines with All Cable Mast
0258672 Ref. MOLDED PLATFORM ASSEMBLY 3/B
101 4845822 1 Rail

102 3510676 1 Basket
103 4060882 1 Cover
104 4845831 1 Bottom Mount Weldment
105 0641416 10 Bolt 1/4in-20NC x 2in
106 4751400 22 Flatwasher 1/4in
107 3520072 4 Cap
108 3311405 12 Locknut 1/4in-20NC
109 4160125 1 Spring, Gas
110 0362347 1 Link, Gate
111 3640924 1 Rail, Gate (Top)
112 3640990 1 Rail, Gate (Bottom)
113 4711500 1 Flatwasher
114 3311505 1 Locknut 5/16in-18NC
115 3340746 1 Pad, Gate Rest
116 3911032 4 Screw #10-24NC x 2in
117 4751000 8 Flatwasher #10
118 4060804 2 Flex-Trim
119 3311001 4 Nut #10-24NC
120 4070890 2 Shim, Gate Stop
121 3340754 1 Pad, Gate Latch
122 3900177 6 Screw, Plastite
123 3900202 2 Bolt, Shoulder 1/4in x 1/4in
124 4740429 4 Washer, Nylon
125 3311005 2 Locknut #10-24NC
126 3900203 2 Bolt, Shoulder 5/16in x 1-1/2in
127 4740428 4 Washer, Nylon
3120759 15AMI 19AMI 4-3

SECTION 4 PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION (CONTINUED)

128 3300151 2 Nut, Acorn 1/4in-20NC
130 2940082 1 Latch, Gate
131 3520028 A/R Plug 1/2in
132 Not Used
133 3820024 2 Rivet
134 4070894 1 Shim, Gate Latch
0258799 Ref. MATERIAL TRAY ASSEMBLY (OPTIONAL) D
201 0630383 12 Bolt 5/16in-18NC x 3/4in

202 1704193 1 Decal - Capacity
204 3300356 12 Acorn Nut 5/16in-18NC
205 3571117 2 Bracket, Material Tray
206 3571118 2 Support, Material Tray
207 4751500 12 Flatwasher 5/16in
209 3572533 1 Plate, Material Tray
210 4420051 6.5ft/2m Tape, Safety
211 1704826 1 Decal - Liftmaster (Not Shown)
212 4060803 6.5ft/2m Shield, Flex Trim 1/8 “
4-4 15AMI 19AMI 3120759

SECTION 4 PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION (CONTINUED)

3120759 15AMI 19AMI 4-5

SECTION 4 PLATFORM
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION
1
101
8
6
2
110 108 105
106
107
9 201
102
109
111
3
7 104
105
106
113
6 10
4
112
104
105
106
103
4-6 15AMI 19AMI 3120759

SECTION 4 PLATFORM
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION

Ref. PLATFORM INSTALLATION OPTIONS:
0259073 Ref. SLIDE RAIL SIDE ENTRY (Cable & Chain) C
0258474 Ref. SLIDE RAIL SIDE ENTRY (All Cable) C
0259077 Ref. SLIDE RAIL FRONT ENTRY (Cable & Chain) B
0258673 Ref. SLIDE RAIL FRONT ENTRY (All Cable) A
1 1 Assembly, Platform 26in x 26in (66cm x 66cm) Options:

0257711 Platform with Front Entry
0258562 Platform with Side Entry (Prior to S/N 0900027062)
3510907 Platform with Side Entry (S/N 0900027062 to Present)
2 0641408 8 Bolt, 1/4in-20NC x 1in
5 3311405 8 Locknut, 1/4in-20NC
6 3422657 4 Pin, Quick Release
7 3820024 4 Rivet
S/N 0900013017 (was p/n 4845821)
4846021 Machines with Chain & Cable Mast Built S/N 0900013017 to
Present
Ref. PLATFORM ASSEMBLY OPTIONS:

0257711 Ref. SLIDE RAIL FRONT ENTRY 6/D
0258562 Ref. SLIDE RAIL SIDE ENTRY (PRIOR TO S/N 0900027062) C
3510907 Ref. SLIDE RAIL SIDE ENTRY (S/N 0900027062 TO PRESENT) B
101 1 Platform Rail Weldment Options:
4845577 Front Entry
4845796 Slide Rail Side Entry (Prior to S/N 0900027062)
3641664 Slide Rail Side Entry (S/N 0900027062 to Present)
102 1 Gate Weldment Options:
4845578 Front Entry (Prior to S/N 0900016858)
4845797 Front Entry (S/N 0900016858 to Present)
4845797 Side Entry
103 1 Plate, Platform Pan
3570435 Front Entry
3570986 Slide Rail Side Entry (Prior to S/N 0900027062)
3510910 Slide Rail Side Entry (S/N 0900027062 to Present)
104 0641414 8 Bolt, 1/4in-20NC x 1-3/4in
105 4711400 20 Flatwasher, 1/4in Narrow
106 3311405 10 Locknut, 1/4in-20NC
107 0641418 2 Bolt, 1/4in-20NC x 2-1/4in
108 0961845 2 Bushing
109 4280296 1.5ft/46cm Strip, Wear
110 3520169 2 Plug, Cap
111 1001099638 3 Tape, Non-Skid (was p/n 4420039)
3120759 15AMI 19AMI 4-7

SECTION 4 PLATFORM
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION (CONTINUED)

112 Use 1703681 3 Decal - JLG (was p/n 1701612)
113 A/R Shield, Flex Trim
4060803 Front Entry
4060803 Side Entry
Ref. DECAL - DROPBAR INSTALLATION OPTIONS:

Ref. 15AMI
0274606 Ref. ANSI Specs A
0274629 Ref. Latin American Spanish Specs A
0274631 Ref. Japanese Specs A
0274632 Ref. Chinese Specs A
Ref. 19AMI
0274606 Ref. ANSI Specs A
0274628 Ref. CSA Specs A
201 1 Decal - Dropbar Options:

15AMI
1706385 ANSI Spec
1706494 Latin American Spanish Specs
1706504 Japanese Specs
1706505 Chinese Specs
19AMI
1706385 ANSI Spec
1706495 CSA Specs
4-8 15AMI 19AMI 3120759

SECTION 4 PLATFORM
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION (CONTINUED)

3120759 15AMI 19AMI 4-9

SECTION 4 PLATFORM
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE
102A
101A
4-10 15AMI 19AMI 3120759

SECTION 4 PLATFORM

Ref. PLATFORM INSTALLATION OPTIONS:
Ref. 15AMI
0275878 Ref. 22in X 22in (56cm x 56cm) (Cable & Chain) A
0259075 Ref. 22ni x 25in (56cm x 63.5cm) (Cable & Chain) B
0258476 Ref. 22in x 25in (56cm x 63.5cm) (All Cable) B
0259074 Ref. 28in x 26in (71cm x 66cm) (Cable & Chain) C
0258475 Ref. 28in x 26in (71cm x 66cm) (All Cable) C
Ref. 19AMI
0275878 Ref. 22in X 22in (56cm x 56cm) (Cable & Chain) A
0259074 Ref. 28in x 26in (71cm x 66cm) (Cable & Chain) C
1 1 Platform Assembly
(See Item 101 - 123 for Breakdown)
3510908 22in X 22in (56cm x 56cm)
0258587 22in x 25in (56cm x 63.5cm)
0258588 28in x 26in (71cm x 66cm) (Prior to S/N 0900027062)
3510905 28in x 26in (71cm x 66cm) (S/N 0900027062 to Present)
2 0641408 8 Bolt, 1/4in-20NC x 1in
5 3311405 8 Locknut, 1/4in-20NC
7 3820024 4 Rivet
S/N 0900013017 (was p/n 4845821)
4846021 Machines with Chain & Cable Mast Built S/N 0900013017
to Present
Ref. PLATFORM ASSEMBLIES

Ref. 15AMI
3510908 Ref. 22in X 22in (56cm x 56cm) B
0258587 Ref. 22in X 25in (56cm x 63.5cm) 4/D
0258588 Ref. 28in x 26in (71cm x 66cm) (Prior to S/N 0900027062) 7/E
3510905 Ref. 28in x 26in (71cm x 66cm) (S/N 0900027062 to Present) B
Ref. 19AMI
3510908 Ref. 22in X 22in (56cm x 56cm) B
0258588 Ref. 28in x 26in (71cm x 66cm) (Prior to S/N 0900027062) 7/E
3510905 Ref. 28in x 26in (71cm x 66cm) (S/N 0900027062 to Present) B
101 Platform Rail Weldment Options:
3510909 22in X 22in (56cm x 56cm)
4845809 1 22in x 25in (56cm x 63.5cm)
101A 0902877 1 Mount, Gas Spring (Welded on Part)
3120759 15AMI 19AMI 4-11

SECTION 4 PLATFORM

(CONTINUED)
102 Gullwing Gate Weldment Options:
2410022 22in X 22in (56cm x 56cm)
4845805 1 22in x 25in (56cm x 63.5cm)
4845813 1 28in x 26in (71cm x 66cm)
102A 0902877 1 Mount, Gas Spring (Welded on Part)
103 Plate, Platform Pan Options:
3510911 22in X 22in (56cm x 56cm)
3570464 1 22in x 25in (56cm x 63.5cm)
104 0641414 8 Bolt 1/4in-20NC x 1-3/4in
105 4711400 16 Flatwasher 1/4in
106 3311405 8 Locknut 1/4in-20NC
107 2600225 4 Hinge, Gate
108 3311505 2 Locknut 5/16in-18NC
109 3520072 4 Cap, Plug
110 2940074 1 Latch
111 3900258 8 Screw, Button Head 1/4in-20NC x 3/4in
112 3900032 2 Bolt, Shoulder
113 4711600 A/R Flatwasher 3/8in
114 0721006 4 Bolt #10-24NC x 3/4in
115 Tape, Non-Skid Options:
1001099638 3 22in X 22in (56cm x 56cm) (was p/n 4420039)
4420039 3.75ft/1.1m 22in x 25in (56cm x 63.5cm)
1001099638 3 28in x 26in (71cm x 66cm) (was p/n 4420039)
116 Use 1703681 3 Decal - JLG (was p/n 1701612)
117 4160165 1 Spring, Gas Shock
118 4851000 8 Flatwasher #10
119 Not Used
120 3311005 4 Locknut #10-24NC
121 3300356 2 Nut-Acorn 5/16in-18NC
122 4060803 A/R Shield, Flex Trim Options:
0 22in X 22in (56cm x 56cm)
A/R 22in x 25in (56cm x 63.5cm)
A/R 28in x 26in (71cm x 66cm)
123 3520060 2 Plug, 3/8in Hole (Not Shown)
4-12 15AMI 19AMI 3120759

SECTION 4 PLATFORM

(CONTINUED)
3120759 15AMI 19AMI 4-13

SECTION 4 PLATFORM
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION
113 142
1 119
101 109 124
119
118
132 103
133
134 103A
135
109
2 132
5 133
8 6 9
134
129
135
139
4 120
122
3 138 136
7 137
115
127 114 111
6 112
117
4 126
141
124 130
10 131 120
125
147 112
105 108 110
120 116 102A

122
123 107 144
114
144 104
121
112
111 127
102
104
120
122
123
128 120
128 122
106 123
145
4-14 15AMI 19AMI 3120759

SECTION 4 PLATFORM
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION

0259078 Ref. PLATFORM INSTALLATION 26in X 50in (66cm x 127cm) B
1 0258586 1 Assembly, Extendable Platform

(See Item 101 - 147 for Breakdown)
2 0641408 8 Bolt, 1/4in-20NC x 1in
5 3311405 8 Locknut, 1/4in-20NC
7 3820024 4 Rivet
9 4845821 1 Mounting Bracket Weldment
10 4846021 1 Mounting Bracket Weldment
0258586 Ref. PLATFORM ASSEMBLIES J
101 4845810 1 Platform Rail Weldment

102 4845811 1 Platform Extension Weldment
102A 0902877 1 Mount, Gas Spring (Welded on Part) (was p/n 0902395)
103 4845812 1 Gullwing Gate Weldment
103A 0902877 1 Mount, Gas Spring (Welded on Part) (was p/n 0902395)
104 2020005 1 Glides, Extension
105 3570362 1 Plate, Platform Pan (Stationary)
106 3570274 1 Plate, Platform Pan (Extension)
107 3340829 2 Pad, Slide
108 4845614 2 Handle
109 2600225 4 Hinge, Gate
110 3900200 2 Bolt, Shoulder 5/16in-18NC x 1-1/4in
111 3311005 A/R Locknut #10-24NC
113 3311505 2 Locknut 5/16in-18NC
114 3520072 4 Cap, Plug
115 2940074 1 Latch
116 Use 2560088 2 Grip, Handle (was p/n 2560154)
117 0721006 4 Bolt #10-24NC x 3/4in
118 3900032 2 Bolt, Shoulder
120 3311405 22 Locknut 1/4in-20NC
121 3900252 64 Screw, Button Head #10-24
122 4711400 40 Flatwasher 1/4in
123 0641414 16 Bolt 1/4in-20NC x 1-3/4in
124 3900258 A/R Screw, Button Head 1/4in-20NC x 3/4in
8 Prior to S/N 0900022497
4 S/N 0900022497 to Present
127 1001099638 6 Tape, Non-Skid (was p/n 4420039)
3120759 15AMI 19AMI 4-15

SECTION 4 PLATFORM
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (CONTINUED)

128 3 Decal - JLG Options:
1703681 S/N 0900015288 to Present
129 4160165 1 Spring, Gas Shock
131 3520030 2 Plug, Hole
132 0720805 4 Screw #8-32NC x 5/8in
133 4750800 8 Flatwasher #8
134 3310805 4 Locknut #8-32NC
135 1380132 4 Clip, Gripper
136 0641416 4 Bolt 1/4in-20NC x 1-3/4in
137 3570653 2 Plate, Shim
138 3570654 2 Plate, Backing
139 4845657 2 Stop, Weldment
140 Not Used
141 3311005 A/R Locknut #10-24
142 3300356 2 Acorn, Nut 5/16in-18NC (Prior to S/N 0900030133)
143 Not Used
144 4280296 10in/25cm Strip, Wear
145 4060803 A/R Shield, Flex Trim
146 Not Used
147 3900251 4 Screw 1/4in-20NC x 3/8in (S/N 0900011497 to Present)
4-16 15AMI 19AMI 3120759

SECTION 4 PLATFORM
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (CONTINUED)

3120759 15AMI 19AMI 4-17

SECTION 4 PLATFORM
FIGURE 4-5. OPTIONAL PLATFORM COMPONENT INSTALLATIONS
1
7
9
3
6
2
8 4
5
109
102
103
104
105
106
107
101
201
108
4-18 15AMI 19AMI 3120759

SECTION 4 PLATFORM
FIGURE 4-5. OPTIONAL PLATFORM COMPONENT INSTALLATIONS

0255036 Ref. TOOL TRAY ASSEMBLY
1 0860947 1 Tool Box

3 3421453 1 Pin, Snap
4 3900204 2 Bolt, Carriage #10-24NC x 1/2in
5 3300391 2 Wingnut #10-24NC
6 3760170 1 Snap-Pin
8 4280296 4ft/1.2m Strip, Wear
9 1702365 1 Decal - JLG
0255040 Ref. TUBE CADDY ASSEMBLY
101 4844840 1 Tube Caddy

102 4280296 2ft/.61m Strip, Wear
103 3421453 1 Pin, Snap
104 3760170 1 Snap-Pin
106 0641410 1 Bolt 1/4in-20NC x 1-1/4in
107 3311405 1 Locknut 1/4in-20NC
108 1702365 1 Decal - JLG
109 1702365 1 Decal - 15LBS Max Capacity (S/N 0900023508 to Present)
0255853 Ref. LASER LOCATOR INSTALLATION B
201 4566847 1 Tube, Mounting

0750802 2 Screw #8 x 1/4in
2 Clamp, Spring Options:
1320218 Prior to S/N 0900020303
1380132 S/N 0900020303 to Present
2920127 1 Pointer, Laser
3120759 15AMI 19AMI 4-19

SECTION 4 PLATFORM
FIGURE 4-5. OPTIONAL PLATFORM COMPONENT INSTALLATIONS (CONTINUED)

4-20 15AMI 19AMI 3120759

SECTION 5
CYLINDER
3120759 15AMI 19AMI 5-1

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900019526)
51
10
6
12
5
1
4
11
13
8
3
2
5-2 15AMI 19AMI 3120759

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900019526)

1683699 Ref. LIFT CYLINDER ASSEMBLY C
1 Use 7019833 1 O-Ring

2 Use 7019833 1 Wiper
3 Use 7019833 1 Seal
4 Use 7019833 1 O-Ring
5 Use 7019833 1 Seal
6 Use 7019833 1 Ring, Wear
7 Not Used
8 7003246 1 Locknut
9 Not Used
10 7019839 1 Barrel
11 7019838 1 Rod
12 7019835 1 Piston
13 7019834 1 Head
14 7023398 1 Control Valve (Not Shown)
15 to 50 Not Used
——————————
51 7019833 1 Seal Kit (Includes Items 1-6)
3120759 15AMI 19AMI 5-3

SECTION 5 CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0900019526 TO S/N 0900029966)
17
14
51
10
6
12
5
1
4
11
13
8
3
2
5-4 15AMI 19AMI 3120759

SECTION 5 CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0900019526 TO S/N 0900029966)

Ref. LIFT CYLINDER ASSEMBLIES
1684088 Ref. 15AMI - S/N 0900019526 to S/N 0900019590 H
1684271 Ref. 15AMI - S/N 0900019590 to S/N 0900029966 D
1684351 Ref. 19AMI - S/N 0900019590 to S/N 0900029966 C
1 Use 7023395 1 O-Ring

2 Use 7023395 1 Wiper
3 Use 7023395 1 Seal
4 Use 7023395 1 O-Ring
5 Use 7023395 1 Seal
6 Use 7023395 1 Ring, Wear
7 Not Used
8 7023391 1 Locknut
9 Not Used
10 See Note 1 Barrel (Note: Not Available - Purchase Complete Cylinder.)
11 7023393 1 Rod
12 7023392 1 Piston
13 7023394 1 Head
14 7023396 1 Poppet, Solenoid Valve
15 7023397 1 Spring (Not Shown)
16 1 Control Valve Options: (Not Shown)
7023398 S/N 0900019526 to S/N 0900019590
7024407 S/N 0900019590 to Present
17 7023399 1 Knob-Red
18 to 50 Not Used
——————————
3120759 15AMI 19AMI 5-5

SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029966 TO PRESENT)
14
15
13
16
17
50
10
3
1
11
9
19
8
4
2
18
6
7
5-6 15AMI 19AMI 3120759

SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029966 TO PRESENT)

1001100058 Ref. LIFT CYLINDER ASSEMBLY B
1 70002092 1 Barrel
2 7023391 1 Nut
3 7023392 1 Piston
4 70002093 1 Rod
5 70002094 1 Head
6 Use 7023395 1 Seal, Rod
7 Use 7023395 1 Rod Wiper
8 Use 7023395 1 O-Ring
9 Use 7023395 1 O-Ring
10 Use 7023395 1 Seal
11 Use 7023395 1 Seal, Piston
12 Not Used
13 7023399 1 Knob - Red
14 7023396 1 Poppet, Solenoid Valve
7012998 1 Seal Kit - Valve
7023993 1 Coil
15 See Note 1 Plug (Note: Not Available - Purchase Locally)
16 70002095 1 Flow Control Valve
17 See Note 1 Plug (Note: Not Available - Purchase Locally)
18 70002096 1 Ring, Wear
19 70002429 1 Bushing
20 to 49 Not Used
——————————
3120759 15AMI 19AMI 5-7

SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029966 TO PRESENT) (CONTINUED)

5-8 15AMI 19AMI 3120759

SECTION 6
HYDRAULIC
3120759 15AMI 19AMI 6-1

SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM - 15AMI/19AMI (PRIOR TO S/N 0900027702)
FRONT OF PUMP/
MOTOR REF.
EXTEND
PORT 5
RETURN
PORT
11
12
LIFT CYL
REF
EXTEND PORT
1 6 13 8
7 17
RETURN PORT
6-2 15AMI 19AMI 3120759

SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM - 15AMI/19AMI (PRIOR TO S/N 0900027702)

Ref. NOTE: AC POWERED MACHINES BUILT S/N 0900019526 TO
S/N 0900027702 MAY HAVE AN UPDATE KIT INSTALLED ON IT.
IF MACHINES IS EQUIPPED WITH A MONARCH MOTOR/PUMP,
USE COMPONENTS FOR S/N 0900027702 TO S/N 0900029966 -
SEE NEXT FIGURE.
Ref. NOTE: DC POWERED MACHINES BUILT S/N 0900019526 TO
S/N 0900027391 MAY HAVE AN UPDATE KIT INSTALLED ON IT.
IF MACHINES IS EQUIPPED WITH A MONARCH MOTOR/PUMP,
USE COMPONENTS FOR S/N 0900027702 TO S/N 0900029966 -
SEE NEXT FIGURE.
Ref. HYDRAULIC DIAGRAM OPTIONS:

Ref. AC Powered Machines:
0259294 Ref. Prior to S/N 0900019526 A
0272235/2792491 Ref. S/N 0900019526 to S/N 0900027702 B
Ref. DC Powered Machines:
0259294 Ref. 15AMI Prior to S/N 0900019526 A
0272235/2792491 Ref. 15AMI S/N 0900019526 to S/N 0900027702 B
0271927/2792491 Ref. 19AMI Prior to S/N 0900027391 E
0275689/2792491 Ref. 19AMI S/N09000 27391 to S/N 0900027702 B
1 0100020 A/R Sealant, Pipe

2 to 4 Not Used
5 2220473 A/R Fitting
6 2220773 1 Fitting, 90° (Prior to S/N 0900019526 Only)
7 2220507 1 Fitting, 90° (Prior to S/N 0900019526 Only)
8 2220875 1 Fitting (Prior to S/N 0900019526 Only)
9 to 10 Not Used
AC Powered Machines
4567669 Prior to S/N 0900019526
4568227 S/N 0900019526 to S/N 0900027702
DC Powered Machines
4567669 15AMI Prior to S/N 0900019526
4568227 15AMI S/N 0900019526 to S/N 0900027702
4568227 19AMI Prior to S/N 0900027391
4569478 19AMI S/N 0900027391 to S/N 0900027702
12 1 Tube, Extension Options:
AC Powered Machines
4567670 Prior to S/N 0900019526
4568228 S/N 0900019526 to S/N 0900027702
DC Powered Machines
4567670 15AMI Prior to S/N 0900019526
4568228 15AMI S/N 0900019526 to S/N 0900027702
4568228 19AMI Prior to S/N 0900027391
4569479 19AMI S/N 0900027391 to S/N 0900027702
13 4640956 1 Valve, Flow (Prior to S/N 0900019526 Only. S/N 0900019526
to Present located in the Cylinder Valve Block.)
14 to 16 Not Used
17 2220603 A/R Fitting
3120759 15AMI 19AMI 6-3

SECTION 6 HYDRAULIC
FIGURE 6-2. HYDRAULIC DIAGRAM - 15AMI/19AMI (S/N 0900027702 TO PRESENT)
4
4
LIFT CYL
REF
EXTEND PORT
5
5
RETURN PORT
6-4 15AMI 19AMI 3120759

SECTION 6 HYDRAULIC

0275939/2792491 Ref. HYDRAULIC DIAGRAM - 15AMI/19AMI B/A
1 to 3 Not Used
4 2220473 2 Fitting
5 2 Fitting Options:
2220603 S/N 0900027702 to S/N 0900029966
2220473 S/N 0900029966 to Present
6 to 7 Not Used
4569478 S/N 0900027702 to S/N 0900029966
1001100544 S/N 0900029966 to Present
9 Tube, Extension Options:
4569479 S/N 0900027702 to S/N 0900029966
1001100545 S/N 0900029966 to Present
3120759 15AMI 19AMI 6-5

SECTION 6 HYDRAULIC

6-6 15AMI 19AMI 3120759

SECTION 7
ELECTRICAL
3120759 15AMI 19AMI 7-1

SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST

Ref. ELECTRICAL DIAGRAMS AND COMPONENTS LIST
Note: Diagrams with asterisks (*) are shown in the following
pages. Diagrams not shown are available from the JLG Service
Department.
4933076 Ref. ELECTRICAL DIAGRAM - 12VDC (15AMI) (PRIOR TO 3/C

S/N 0900019526)
4460044 1 Fuseholder
2400006 1 Fuse - 5 Amp
3990010 2 Diode - 6 Amp
4460424 1 Receptacle
4922420 1 Harness, Potted Relay
4922412 1 Harness, Pump Harness
4933258* Ref. ELECTRICAL DIAGRAM - 12VDC (15AMI) (S/N 0900019526 TO C

PRESENT)
4933188* Ref. ELECTRICAL DIAGRAM - 12VDC (19AMI) C
4933088 Ref. ELECTRICAL DIAGRAM - 100VAC (15AMI) (PRIOR TO 2/B

S/N 0900019526) (JAPANESE SPEC ONLY)
4921661 1 Harness, Ground Control
2400006 1 Fuse - 5 Amp
3990010 3 Diode - 6 Amp
4933261* Ref. 15AMI - ELECTRICAL DIAGRAM - 100VAC (15AMI) 4/G

(S/N 0900019526 TO PRESENT) (JAPANESE SPEC ONLY)
4922825 1 Harness, Power Distribution (Prior to S/N 0900023728)
2400006 1 Fuse - 5 Amp
4460424 2 Receptacle (Prior to S/N 0900020701 Only)
4460268 1 Socket, Female (Prior to S/N 0900020701 Only)
4933077 Ref. 15AMI - ELECTRICAL DIAGRAM - 115VAC/60HZ (15AMI) 3/E

(PRIOR TO S/N 0900019526)
2400006 1 Fuse - 5 Amp
3990010 3 Diode - 6 Amp
7-2 15AMI 19AMI 3120759


4933259* Ref. 15AMI - ELECTRICAL DIAGRAM - 115VAC/60HZ (15AMI) 4/G
(S/N 0900019526 TO PRESENT)
4460424 2 Receptacle (Prior to S/N 0900020701 Only)
4460268 1 Socket, Female (Prior to S/N 0900020701 Only)
4933078 Ref. 15AMI - ELECTRICAL DIAGRAM - 240VAC (15AMI) (PRIOR TO 4/E

S/N 0900019526)
2400006 1 Fuse - 5 Amp
3990010 2 Diode - 6 Amp
4933260* Ref. 15AMI - ELECTRICAL DIAGRAM - 240VAC (15AMI) 4/G

(S/N 0900019526 TO PRESENT)
Ref. ELECTRICAL DIAGRAM - AC BOX (S/N 0900023728 TO

PRESENT)
4933309* Ref. 100 Volt (Japanese Spec) B
4933305* Ref. 110 Volt B
4933310* Ref. 220 Volt B
3120759 15AMI 19AMI 7-3

FIGURE 7-2. ELECTRICAL DIAGRAM - 12VDC (15AMI)
7-4 15AMI 19AMI 3120759

3120759 15AMI 19AMI 7-5

FIGURE 7-3. ELECTRICAL DIAGRAM - 12VDC (19AMI)
7-6 15AMI 19AMI 3120759

4933188 C
3120759 15AMI 19AMI 7-7

7-8 15AMI 19AMI 3120759

4933188 C
3120759 15AMI 19AMI 7-9

FIGURE 7-4. ELECTRICAL DIAGRAM - 115VAC (15AMI)
7-10 15AMI 19AMI 3120759

3120759 15AMI 19AMI 7-11

7-12 15AMI 19AMI 3120759

3120759 15AMI 19AMI 7-13

7-14 15AMI 19AMI 3120759

3120759 15AMI 19AMI 7-15

FIGURE 7-7. ELECTRICAL DIAGRAM - 100 VOLT AC BOX (JAPANESE SPEC)
7-16 15AMI 19AMI 3120759

FIGURE 7-8. ELECTRICAL DIAGRAM - 110 VOLT AC BOX
3120759 15AMI 19AMI 7-17

FIGURE 7-9. ELECTRICAL DIAGRAM - 220 VOLT AC BOX
7-18 15AMI 19AMI 3120759

SECTION 8
DECALS
3120759 15AMI 19AMI 8-1

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION - 15AMI (STANDARD ANSI)
15
12
11
6
201
5 4
16
103
101
10
19 9
14
102
17
18
13 8
2
1
20
14
8-2 15AMI 19AMI 3120759

SECTION 8 DECALS

Ref. DECAL INSTALLATIONS
0259082 Ref. Standard ANSI H
0271153 Ref. JLG Logos A
1 See Note 1 Decal - Barcode (Note: Not available for purchase.)

2 1703625 2 Decal - JLG
3 1703681 2 Decal - JLG
4 1703779 1 Decal - USA
5 1703781 1 Decal - Electrical Hazard
7 1703784 1 Decal - Crushing/Tipping Hazard
8 1703785 1 Decal - Warning/ Fire Hazard
9 1703786 2 Decal - Crushing Hazard
10 1 Decal - Manual Options:
1703788 Prior to S/N 0900017864
1701509 S/N 0900017864 to Present
11 1703789 1 Decal - Level Indicator
12 1703814 4 Decal - Tie Down
14 1703817 4 Decal - Forklift
15 1704212 1 Decal - Function Controls
16 1704221 1 Decal - Warning
17 See Note 1 Nameplate - Serial Number (Note: Not available for pur-
chase.)
18 3820006 4 Rivet, Pop
19 1704244 1 Decal - Foot Stop
20 1700584 1 Decal - Patent (S/N 0900015058 to Present Only)
21 1704386 1 Decal - ELI Model Designation
——————————
2901820 1 Kit, Decal (Includes Items 4 - 16 & 19)
0010560 Ref. DECAL OPTIONS 3
101 Decal Options:

3251243 2 Decal - 120V-60HZ
3251242 2 Decal - 240V-50HZ
102 1704190 1 Decal - Model Designation
0274701 Ref. DECAL - MAX TIRE LOAD INSTALLATION B
201 1706573 1 Decal - Max Tire Load
3120759 15AMI 19AMI 8-3

SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION - 15AMI (COUNTRY SPECS)
13
12
201
8 15
14
103
101
4
5
16 11
102
17
18
2
1 10
19
6
8-4 15AMI 19AMI 3120759

SECTION 8 DECALS

Ref. DECAL INSTALLATION (COUNTRY SPECS)
0259087 Ref. Japanese Specs E
0259085 Ref. Latin American Spanish Specs E
0259088 Ref. Chinese Specs E
0271153 Ref. JLG Logo A

2 1703625 2 Decal - JLG
3 1703681 2 Decal - JLG
4 1 Decal - Manual Options:
1703788 Prior to S/N 0900017864
1701509 S/N 0900017864 to Present
7 A/R Decal - Lanyard Attach Options:
1703844 1 Japanese Specs
1703836 1 Latin American Spanish
1704277 1 Chinese Specs
8 A/R Decal - Electric Hazard Options:
1 Chinese Specs Options:
1703781 Prior to S/N 0900019002
1704077 S/N 0900019002 to Present
9 A/R Decal - Crushing/Tipping Hazard Options:
1703784 Prior to S/N 0900019002
1704078 S/N 0900019002 to Present
10 A/R Decal - Warning Fire Hazard Options:
1703785 Prior to S/N 0900019002
1704079 S/N 0900019002 to Present
11 A/R Decal - Crushing Hazard Options:
1703786 Prior to S/N 0900019002
1704081 S/N 0900019002 to Present
12 A/R Decal - Level Indicator Options:
1703789 Prior to S/N 0900019002
1704083 S/N 0900019002 to Present
3120759 15AMI 19AMI 8-5

SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION - 15AMI (COUNTRY SPECS) (CONTINUED)

13 A/R Decal - Function Controls Options:
1704963 Prior to S/N 0900019002
1704076 S/N 0900019002 to Present
14 A/R Decal - Warning Options:
15 A/R Decal - Maximum Capacity Options:
16 A/R Decal - Floor Stop Options:
17 See Note 1 Nameplate - Serial Number (Note: Not available for
purchase.)
18 3820006 4 Rivet, Pop
19 1700584 1 Decal - Patent (S/N 0900015058 to Present Only)
——————————
1 Kit, Decal Options: (S/N 0900028036 to Present)
2901856 Japanese Specs (Includes Items 3-16)
2901857 Latin American Spanish (Includes Items 3-16)
1001095015 Chinese Specs (Includes Items 3-16)
0010560 Ref. DECAL OPTIONS 3
101 0258842 Ref. Decal 120V/60Hz Installation A

0258843 Ref. Decal 240V/50Hz Installation A
3251243 2 Decal - 120V-60HZ
3251242 2 Decal - 240V-50HZ
103 1 Decal - Auxiliary Lowering
1704209 Japanese Specs
1704206 Latin American Spanish Specs
1704210 Chinese Specs
0274701 Ref. DECAL - MAX TIRE LOAD INSTALLATION (S/N 0900027062 TO B

PRESENT)
201 1706573 1 Decal - Max Tire Load
8-6 15AMI 19AMI 3120759

SECTION 8 DECALS

3120759 15AMI 19AMI 8-7

8-8
21 102 1
13 19
23
105
5 101
6 14
PRIOR TO S/N 23495

SECTION 8 DECALS
29 11
S/N 23495 TO PRESENT 9
23 13 19 4 18
105
20
5 15
6 14 22
15AMI 19AMI
17 103
104 104
7
101
10
18
4 15
12 2
4 16 3
3120759
SECTION 8 DECALS

0273623 Ref. DECAL INSTALLATION (STANDARD ANSI) F
1 1703789 1 Decal - Level Indicator

3 1703625 2 Decal - JLG
4 1703681 A/R Decal - JLG Options:
4 Prior to S/N 0900022551
5 1703779 1 Decal - USA
6 1703781 1 Decal - Electric Hazard
7 1703784 1 Decal - Crushing/Tipping Hazard
8 1703785 1 Decal - Warning Fire Hazard
9 1703786 2 Decal - Crushing Hazard
10 1701509 1 Decal - Manual
13 1704212 1 Decal - Function Controls
14 1704221 1 Decal - Warning
15 1704458 A/R Decal - JLG Manufacturing Options:
3 Prior to S/N 0900022551
16 1704424 2 Decal - Floor Stop
19 1 Decal - Maximum Capacity Options:
1705879 Prior to S/N 0900022551
1704259 S/N 0900022551 to Present
20 See Note 1 Nameplate - Serial Number (Note: Not available for purchase.)
21 3573725 1 Plate, Decal Mounting (Prior to S/N 0900023495)
22 3820006 4 Rivet, Pop
23 1704366 1 Decal - Fall Hazard (S/N 0900022551 to S/N 0900027062)
24 to 27 Not Used
28 1 Decal Kit Options (Not Shown) (Includes Items 1, 4-9, 11-17, 19 &
23):
See Note Prior to S/N 0900022551 (Note: Purchase individual decals.)
2902371 S/N 0900022551 to Present
29 1001131273 1 Decal - Patent (S/N 0900033190 to Present)
Ref. DECAL OPTIONS
101 3252761 1 Decal 120V AC

3252760 1 Decal 240V AC
103 Not Used
104 0274606 Ref. Dropbar Decal Installations A
1706385 1 Decal - Dropbar
105 0274701 Ref. Decal - Max Tire Load Installation (S/N 0900027062 to Present) B
3120759 15AMI 19AMI 8-9

SECTION 8 DECALS
18
8
19
3
12
5
7
26
22
103
101
15
23
24
27
18
1
11
10
29
4
102
104
17
5
14
28
19
105
20
13
5
16
101
2
6
8-10 15AMI 19AMI 3120759

SECTION 8 DECALS

Ref. DECAL INSTALLATION
1001125104 Ref. China Spec A
0274365 Ref. CSA Spec C
1001128102 Ref. Japanese Spec A
1 0681812 2 Bolt 1/2in-13NC x 1-1/2in

2 1701509 1 Decal - Manual
4 1703625 2 Decal - JLG
5 1703681 A/R Decal - JLG Options:
4 Prior to S/N 0900022551
6 1 Decal - Electric Hazard Options:
1704077 China Spec
1703781 CSA Spec
1704086 Japanese Spec
7 1 Decal - Crushing/Tipping Hazard Options:
1704078 China Spec
1703784 CSA Spec
8 1 Decal - Warning Fire Hazard Options:
1704079 China Spec
1703785 CSA Spec
9 2 Decal - Crushing Hazard Options:
1704081 China Spec
1703786 CSA Spec
10 1 Decal - Level Indicator Options:
1704083 China Spec
1703789 CSA Spec
13 1 Decal - Function Controls Options:
1001128104 China Spec
1704212 CSA Spec
14 1 Decal - Warning Options:
1704964 China Spec
1704221 CSA Spec
15 1 Decal - Lanyard Attach Options:
1704277 China Spec
1704277 CSA Spec
16 1704366 1 Decal - Fall Hazard (CSA Spec S/N 0900022551 to
S/N 0900027062 Only)
3120759 15AMI 19AMI 8-11

SECTION 8 DECALS

17 2 Decal - Floor Stop Options:
1704424 CSA Spec
18 A/R Decal - JLG Manufacturing Options:
Not Required China Spec
1704458 CSA Spec
20 1 Decal - Maximum Capacity Options:
1706344 CSA Spec Prior to S/N 0900027062
1704259 CSA Spec S/N 0900027062 to Present
21 Not Used
22 See Note 1 Nameplate - Serial Number (Note: Not available for
purchase.)
23 3271805 2 Locknut 1/2in-13NC
24 3539814 1 Plate, Backing
25 Not Used
26 3820006 4 Rivet, Pop
27 4845345 1 Attach, Safety (CSA Spec Only)
28 1703779 1 Decal - USA (China Spec Only)
29 1001131273 1 Decal - Patent (CSA Spec Only) (S/N 0900033190 to Present)
30 to 34 Not Used
35 1 Decal Kit Options (Not Shown):
1001128103 China Spec (Includes Items 5-15, 17 & 28) 1
2902413 CSA Spec (Includes Items 2, 5-15, 17 & 18 4
1001125105 Japanese Spec (2, 5-15 & 17) 1
Ref. DECAL OPTIONS
101 3252761 1 Decal 120V AC

3252760 1 Decal 240V AC
102 1 Decal - Auxiliary Lowering Options:
1704210 China Spec
1704236 CSA Spec
103 0256719/0274397 Ref. CSA Nameplate Installation (CSA Spec Only) D/A
1706351 1 Decal - CSA
104 Ref. Dropbar Decal Installations
Not Required Ref. Dropbar Decal Installations (China Spec)
0274606 Ref. Dropbar Decal Installations (CSA Spec - English Language) A
0274628 Ref. Dropbar Decal Installations (CSA Spec - French Language) A
0274631 Ref. Dropbar Decal Installations (Japanese Spec) A
1706385 1 Decal - Dropbar (English)
1706495 1 Decal - Dropbar (French)
1706504 1 Decal - Dropbar (Japanese)
105 0274701 Ref. Decal - Max Tire Load Installation (S/N 0900027062 to Present) B
1706573 1 Decal - Max Tire Load
8-12 15AMI 19AMI 3120759

SECTION 9 RECOMMENDED SERVICE
PARTS STOCK
15AMI/19AMI
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number Description Qty./Machine

STANDARD PARTS Ref.
7020078 Switch, Push/Pull Stop (Figures 2-2, 2-7, 2-14 & 2-16) 1
4360467 Switch, Key (Figures 2-2 & 2-7) 1
2860030 Key Replacement (Figures 2-2 & 2-7) 1
3740049 Relay (Figures 2-3 & 2-7) 1
70000643 Coil (Figures 2-5 & 2-9) 1
7020088 Switch, Push Button (White) (Figures 2-14 & 2-16) 1
7020089 Switch, Push Button (Green) (Figures 2-14 & 2-16) 1
7023993 Coil (Figure 5-3) 1
2400006 Fuse 5-Amp (Figure 7-1) 2
VARIABLE PARTS Ref.
4360702 Switch, Limit (Figures 1-1 & 1-2) 1

1001092205 Switch, Limit (With Cycle Counter) (Figures 2-3 & 2-7) 1
3740094 Relay, Starter (AC Machines) (Figure 2-3) 1
3740093 Relay, Starter (100V & 115V AC Machines) (Figure 2-3) 1
3740105 Relay, Starter (240V AC Machines) (Figure 2-3) 1
4360161 Breaker, Circuit - 20 Amp (100V & 115V AC Machines) (Figure 2-3) 1
4360070 Breaker, Circuit - 15 Amp (240VAC Machines) (Figure 2-3) 1
4360376 Rectifier (AC Machines) (Figure 2-3) 1
4530023 Transformer (100V AC Machines) (Figure 2-3) 1
4530010 Transformer (115V & 240V AC Machines) (Figure 2-3) 1
7011509 Breaker, Circuit - 50 Amp (DC Machines) (Figure 2-12) 1
7018536 Breaker, Circuit - 3 Amp (DC Machines with Standard Batteries) (Figure 2-12) 1
7018558 Breaker, Circuit - 8 Amp (DC Machines with AGM Batteries) (Figure 2-12) 1
4360274 Switch, Push Button (With Auxiliary Lowering) (Figures 2-14 & 2-16) 1
2940082 Latch, Gate (with Molded Platform) (Figure 4-1) 1
2940074 Latch, Gate (with Quick-Change Platform) (Figures 4-3 & 4-4) 1
3120759 15AMI 19AMI 9-1

SECTION 9 RECOMMENDED SERVICE
PARTS STOCK
15AMI/19AMI
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number Description Qty./Machine
9-2 15AMI 19AMI 3120759

SECTION 10 SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CONTAINER, SHIPPING SKID
1580035 1 15AMI
1580039 1 19AMI
Ref. DECAL INSTALLATIONS

0271119 Decal, Chart - Sunbelt - 15 AMI
0270948 Ref. Installation, Decal - United Rentals - 15 AMI
Ref. DECAL - SERVICE SUPPORT INSTALLATION

0272934 Ref. 15AMI
1001091576 Ref. 19AMI
Use 1001110242 1 Decal - CSG Service (9-5, M-F) (was p/n 1001091144)
Ref. ELECTRICAL CONNECTOR KITS

1001148902 Ref. Amp/Tyco Electrical Connector Kit
1001148903 Ref. Deutsch DT Electrical Connector Kit
1001148904 Ref. Deutsch HD Electrical Connector Kit
1001148905 Ref. Packard Electrical Connector Kit
1001148906 Ref. Various Electrical Connectors Kit
0259132 Ref. FOOT SWITCH INSTALLATION - 19AMI

4360384 1 Footswitch Assembly
7020182 1 Cover
7020181 1 Gasket
7020183 1 Interior
Ref. HYDRAULIC FLUIDS

2300014 Ref. Mobil 424
2300021 Ref. Union Carbide Ucon HP5046 Fire Resistant
3120179 Ref. INSPECTION PACKAGE
0273264 Ref. LOAD SENSING SYSTEM

Ref. Note: For Breakdown of Load Sensing Refer to Load Sensing
System Manual p/n 3124289
Ref. VIDEO (DVD) - OPERATOR & SAFETY

3127097 Ref. 15AMI
3127056 Ref. 19AMI
Ref. VIDEO (VHS) - OPERATOR VIDEO

Ref. Note: No Longer Available - Use Video DVD as Replacement.
See Note Ref. 15AMI (Was p/n 3120475)
See Note Ref. 19AMI (Was p/n 3125012)
See Note Ref. 19AMI (CSA Spec) (was p/n 3125018)
3120759 15AMI 19AMI 10-1

SECTION 10 SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. SPECIAL TOOLS:
7002821 1 Crimper (For Wire to Pin/Socket Connections)
7002823 1 Extractor (For Removal of Pin/Sockets Connectors)
4460467 1 Extractor 16-18 Gauge (For Wire to Pin/Socket from Deutsch
Connectors)
4460510 1 Extractor 12-14 Gauge (For Wire to Pin/Socket from Deutsch
Connectors)
7016654 1 Screwdriver, Magnetic
7004275 1 Seal Tool - 1”
7004276 1 Seal Tool - 1 1/2”
7002826 1 Seal Tool 2”
8896941 1 Stripper, Wire
1001137005 1 USB to RS232 Drive Installation (Service Kit)
10-2 15AMI 19AMI 3120759

SECTION 11 PART NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
0010560 .................. 8-3, 8-6 0259208 ......................... 2-3 0275889 ......................... 2-7 0681410 ......... 3-3, 3-7, 3-11
0100001 .................. 1-4, 1-7 0259294 ......... 2-4, 2-22, 6-3 0275890 ......................... 2-7 0681812 .............. 3-17, 8-11
0100011 1-4, 1-7, 2-7, 2-21, 0259450 2-23, 2-26, 2-51, 2- 0275939 ........ 2-7, 2-25, 6-5 070700 ......................... 2-56
2-25, 2-26, 2-35, 55 0275940 ......................... 2-7 0720805 .............. 2-35, 4-16
2-39, 2-43, 2-44, 0259543 ....................... 2-36 0362347 ......................... 4-3 0721005 ......................... 1-7
2-47, 2-48, 2-51, 0259689 ......................... 1-4 0362735 ........ 3-3, 3-7, 3-11 0721006 .1-5, 2-3, 2-7, 2-21,
2-52, 2-55, 2-56, 0270020 .............. 2-23, 2-26 0362736 ....................... 3-11 2-25, 2-44, 2-52,
3-3, 3-7, 3-11, 4- 0270163 .............. 2-36, 2-39 0400122 ..............2-36, 2-39 4-12, 4-15
4, 4-15 0270489 ....................... 2-43 0400144 ..............2-36, 2-39 0721008 ................ 1-8, 2-35
0100019 .........1-7, 3-5, 3-13 0270490 .............. 2-43, 2-47 0400176 .... 2-35, 2-39, 2-41 0721014 ....................... 2-21
0100020 ......................... 6-3 0270717 ....................... 2-36 0400181 2-5, 2-8, 2-23, 2-26 0741006 ....................... 3-11
0100051 ....................... 2-39 0270746 ....................... 2-44 0400193 .... 2-35, 2-39, 2-41 0741606 ....................... 3-11
0100062 ................ 3-5, 3-13 0270747 ....................... 2-44 0400209 ..............2-36, 2-39 0750802 ....................... 4-19
0140033 .................. 1-5, 1-8 0270748 ....................... 2-52 0400212 .... 2-35, 2-39, 2-41 0791003 ......... 2-5, 2-8, 2-26
0255036 ....................... 4-19 0270749 ....................... 2-52 0400223 ..............2-35, 2-36 0791605 ....................... 2-21
0255040 ....................... 4-19 0270948 ....................... 10-1 0400224 ..............2-35, 2-36 0791608 ....... 2-7, 2-21, 2-25
0255853 ....................... 4-19 0270972 ....................... 2-44 0400225 ..............2-35, 2-36 0791609 ................ 2-7, 2-25
0256559 ....................... 3-17 0270973 ....................... 2-44 0561149 ....................... 3-13 0801150 ......................... 3-3
0256719 ....................... 8-12 0271119 ....................... 10-1 0561150 ......................... 3-5 0801212 ......................... 3-7
0256808 ......................... 1-5 0271153 .................. 8-3, 8-5 0561306 ......................... 3-5 0801333 ......................... 3-3
0257114 ....................... 3-17 0271927 ....................... 2-22 0561308 ....................... 3-13 0801334 ......................... 3-7
0257711 ......................... 4-7 0271929 ....................... 2-21 0561336 ....................... 3-13 0801409 ....... 1-7, 3-11, 3-17
0258203 ....................... 2-36 0272172 ....................... 2-21 0561341 ....................... 3-11 0801494 ......................... 3-7
0258448 ....................... 3-17 0272181 ....... 2-8, 2-23, 2-26 0561408 ....................... 3-13 0860520 4-3, 4-7, 4-11, 4-15
0258449 ....................... 2-55 0272192 ....................... 2-36 0561409 ......................... 3-5 0860911 ....................... 2-11
0258474 ......................... 4-7 0272230 ......................... 1-3 0630383 ......................... 4-4 0860933 ......... 2-3, 2-7, 2-11
0258475 ....................... 4-11 0272232 ......................... 1-4 0630486 ................2-3, 2-21 0860936 ......... 2-3, 2-7, 2-11
0258476 ....................... 4-11 0272234 ......................... 1-4 0630550 ......................... 2-7 0860943 ....................... 2-11
0258477 ......................... 4-3 0272235 ................ 2-4, 2-22 0641404 2-4, 2-7, 2-21, 2-22, 0860945 .............. 2-43, 2-47
0258482 2-5, 2-8, 2-23, 2-26, 0272237 ....................... 2-21 2-25 0860946 .............. 2-44, 2-52
2-44, 2-48 0272238 ......................... 2-3 0641406 1-5, 1-8, 2-3, 2-7, 2- 0860947 ....................... 4-19
0258498 ....................... 2-36 0272239 ......................... 2-3 35, 2-39, 3-4, 3- 0861192 ....................... 2-35
0258562 ......................... 4-7 0272240 ......................... 2-3 8, 3-12 0861193 ....................... 2-35
0258586 ....................... 4-15 0272321 ....................... 3-17 0641407 2-47, 2-55, 3-4, 3-8, 0861207 2-43, 2-47, 2-51, 2-
0258587 ....................... 4-11 0272346 ....................... 2-51 3-12 55
0258588 ....................... 4-11 0272686 2-5, 2-8, 2-23, 2-26 0641408 3-4, 3-8, 3-12, 4-3, 0861212 ................ 2-3, 2-21
0258672 ......................... 4-3 0272934 ....................... 10-1 4-7, 4-11, 4-15 0861213 2-5, 2-8, 2-23, 2-26
0258673 ......................... 4-7 0273264 ....................... 10-1 0641410 2-43, 2-47, 2-51, 2- 0861286 ................ 2-3, 2-11
0258799 ......................... 4-4 0273365 ................ 2-4, 2-23 55, 3-11, 4-19 0861305 2-3, 2-7, 2-21, 2-25
0258842 ......................... 8-6 0273532 ......................... 1-7 0641412 ....................... 2-35 0861536 .............. 2-21, 2-25
0258843 ......................... 8-6 0273623 ......................... 8-9 0641414 2-39, 4-7, 4-12, 4-15 0861557 ......... 2-3, 2-7, 2-11
0259070 ......................... 1-3 0273842 .................. 1-7, 1-8 0641416 ................4-3, 4-16 0861731 .............. 2-48, 2-56
0259071 ......................... 1-4 0274010 ......................... 1-8 0641418 ...... 2-52, 2-55, 4-7 0902047 ......... 3-3, 3-7, 3-11
0259073 ......................... 4-7 0274167 ......................... 1-8 0641504 ....................... 2-27 0902054 ....................... 2-21
0259074 ....................... 4-11 0274281 ......................... 1-4 0641506 ....................... 3-17 0902079 ....................... 4-19
0259075 ....................... 4-11 0274289 .................. 2-5, 2-8 0641508 ........ 3-3, 3-7, 3-11 0902395 ....................... 4-15
0259076 ......................... 4-3 0274365 ....................... 8-11 0641512 ....................... 2-39 0902422 ....................... 3-11
0259077 ......................... 4-7 0274397 ....................... 8-12 0641606 ....................... 2-21 0902423 ......... 3-3, 3-7, 3-11
0259078 ....................... 4-15 0274422 ....................... 2-51 0641607 ..................1-3, 1-7 0902424 ......... 3-3, 3-7, 3-11
0259079 ....................... 2-43 0274606 ......... 4-8, 8-9, 8-12 0641608 ....................... 2-21 0902431 ......... 3-3, 3-7, 3-11
0259082 ......................... 8-3 0274628 ................ 4-8, 8-12 0641609 ..................1-4, 1-7 0902442 ....................... 2-35
0259085 ......................... 8-5 0274629 ......................... 4-8 0641610 ..................1-7, 3-7 0902445 ......... 3-3, 3-7, 3-11
0259087 ......................... 8-5 0274631 ................ 4-8, 8-12 0641612 . 1-7, 2-43, 2-47, 2- 0902523 .................. 1-4, 1-8
0259088 ......................... 8-5 0274632 ......................... 4-8 51, 2-55, 3-17 0902877 ..... 4-11, 4-12, 4-15
0259104 ......................... 1-4 0275689 ....................... 2-25 0641614 ................2-4, 2-22 0920114 .................. 1-4, 1-7
0259132 ....................... 10-1 0275697 ................ 2-8, 2-26 0641618 ......................... 3-3 0940085 ....................... 2-35
0259205 ....................... 2-21 0275878 ....................... 4-11 0641808 ......................... 1-4 0961845 ......................... 4-7
0259206 ......................... 2-3 0275885 ....................... 2-25 0641812 . 1-7, 3-3, 3-7, 3-11 1001091144 ................. 10-1
0259207 ......................... 2-3 0275886 ....................... 2-25 0641872 ........ 3-4, 3-8, 3-12 1001091459 ................... 2-4
3120759 15AMI 19AMI 11-1

1001091576 ................. 10-1 1001148905 ..................10-1 1702353 ................ 2-4, 2-22 1704424 ................ 8-9, 8-12
1001092205 ...2-8, 2-27, 9-1 1001148906 ..................10-1 1702365 ..............2-12, 4-19 1704458 ................ 8-9, 8-12
1001093322 ................... 1-5 1060380 4-3, 4-7, 4-11, 4-15, 1702569 ....................... 2-11 1704582 .. 1-4, 1-7, 2-4, 2-22
1001093646 ................. 2-12 4-19 1703455 ....................... 3-17 1704776 ....................... 8-12
1001095015 ................... 8-6 1060518 ........................2-21 1703625 . 8-3, 8-5, 8-9, 8-11 1704778 ....................... 8-12
1001096054 ........ 2-47, 2-55 1060564 ........................2-44 1703681 . 2-12, 4-8, 4-12, 4- 1704826 ......................... 4-4
1001096586 ................. 2-12 1060565 ........................2-44 16, 8-3, 8-5, 8-9, 1704963 ......................... 8-6
1001096587 ................. 2-12 1060570 ........................2-35 8-11 1704964 ................ 8-6, 8-11
1001096767 ........ 2-48, 2-56 1060571 .............. 2-21, 2-25 1703779 .........8-3, 8-9, 8-12 1704965 ......................... 8-6
1001097212 ................. 2-48 1060585 ........................2-11 1703781 . 8-3, 8-5, 8-9, 8-11 1704966 ......................... 8-6
1001097213 ................. 2-48 1060663 ........................2-55 1703784 . 8-3, 8-5, 8-9, 8-11 1705869 ................ 8-9, 8-12
1001097219 ........ 2-48, 2-56 1060683 ......... 3-3, 3-7, 3-11 1703785 . 8-3, 8-5, 8-9, 8-11 1705879 ......................... 8-9
1001097220 ........ 2-48, 2-56 1060685 ..........................3-7 1703786 . 8-3, 8-5, 8-9, 8-11 1706344 ....................... 8-12
1001099638 .4-7, 4-12, 4-15 1060687 ..... 2-12, 2-43, 2-55 1703788 .................. 8-3, 8-5 1706351 ....................... 8-12
1001099754 ...3-4, 3-8, 3-12 1060694 ........................2-43 1703789 . 8-3, 8-5, 8-9, 8-11 1706385 ......... 4-8, 8-9, 8-12
1001100013 ...3-4, 3-8, 3-12 1060696 .................. 3-3, 3-7 1703814 . 8-3, 8-5, 8-9, 8-11 1706494 ......................... 4-8
1001100058 3-4, 3-8, 3-13, 5- 1060908 ........................2-12 1703815 ......................... 8-3 1706495 ................ 4-8, 8-12
7 1060922 .............. 2-43, 2-47 1703817 . 8-3, 8-5, 8-9, 8-11 1706504 ................ 4-8, 8-12
1001100544 ................... 6-5 1060923 ........................2-44 1703836 ......................... 8-5 1706505 ......................... 4-8
1001100545 ................... 6-5 1060924 ........................2-47 1703844 ................ 8-5, 8-11 1706573 ......... 8-3, 8-6, 8-12
1001101858 ................. 2-39 1060925 ........................2-52 1704029 ......................... 8-5 2020005 ....................... 4-15
1001101902 ................. 2-39 1060926 ........................2-55 1704030 ......................... 8-5 2220473 .................. 6-3, 6-5
1001101926 ................. 2-39 1260299 ..........................3-5 1704031 ......................... 8-5 2220507 ......................... 6-3
1001101991 ................. 2-39 1260329 .................. 3-3, 3-5 1704032 ......................... 8-5 2220603 .................. 6-3, 6-5
1001101994 ................. 2-39 1260343 ........................3-13 1704034 ......................... 8-5 2220773 ......................... 6-3
1001103107 ........ 2-35, 2-39 1260349 .............. 3-13, 3-14 1704076 ......................... 8-6 2220875 ......................... 6-3
1001105113 ................... 2-7 1260355 .............. 3-12, 3-13 1704077 ................ 8-5, 8-11 2300014 ....................... 10-1
1001107836 ................. 2-39 1260356 .............. 3-12, 3-13 1704078 ................ 8-5, 8-11 2300021 ....................... 10-1
1001107837 ................. 2-39 1260357 .............. 3-12, 3-13 1704079 ................ 8-5, 8-11 2360694 ......................... 1-7
1001107839 ................. 2-39 1271389 .................. 3-3, 3-7 1704081 ................ 8-5, 8-11 2400006 ........... 7-2, 7-3, 9-1
1001107840 ................. 2-39 1271390 .................. 3-3, 3-7 1704083 ................ 8-5, 8-11 2410022 ....................... 4-12
1001107841 ................. 2-39 1271392 ......... 3-3, 3-7, 3-11 1704086 ................ 8-5, 8-11 2420140 .................. 1-4, 1-7
1001107842 ................. 2-39 1271393 .................. 3-3, 3-7 1704088 ................ 8-5, 8-11 2420172 2-4, 2-8, 2-23, 2-26
1001107903 ................... 1-5 1271411 ..........................3-3 1704089 ................ 8-5, 8-11 2420193 2-5, 2-8, 2-23, 2-26
1001107904 ................... 1-5 1271419 ........................3-11 1704090 ................ 8-5, 8-11 2420195 .............. 2-36, 2-39
1001107934 ................... 1-5 1271421 ........................3-11 1704092 ................ 8-5, 8-11 2560088 ......... 1-4, 1-7, 4-15
1001108178 ............ 1-4, 1-8 1271446 ........................3-11 1704190 .................. 8-3, 8-6 2560154 ....................... 4-15
1001109249 ............ 3-3, 3-7 1271447 ........................3-11 1704193 ......................... 4-4 2600225 .............. 4-12, 4-15
1001109313 ............ 3-5, 3-9 1320041 ........................2-47 1704194 ......................... 4-4 2792491 ......................... 6-5
1001109315 ................. 3-13 1320043 ..........................1-7 1704206 ......................... 8-6 2820030 ......................... 2-7
1001109405 ................. 3-11 1320149 2-43, 2-47, 2-51, 2- 1704209 ................ 8-6, 8-12 2820034 ......................... 3-7
1001110174 ................... 1-7 52, 2-55 1704210 ................ 8-6, 8-12 2820035 2-5, 2-8, 2-22, 2-23,
1001110217 .......... 2-8, 2-26 1320218 ........................4-19 1704212 .........8-3, 8-9, 8-11 2-26
1001110242 ................. 10-1 1320224 .............. 2-22, 2-25 1704213 ......................... 8-6 2860030 2-3, 2-7, 2-21, 2-25,
1001110873 ........ 2-48, 2-56 1380132 .............. 4-16, 4-19 1704215 ................ 8-6, 8-11 9-1
1001114375 .......... 2-8, 2-26 1580035 ........................10-1 1704221 .........8-3, 8-9, 8-11 2880310 ......... 3-3, 3-7, 3-11
1001125104 ................. 8-11 1580039 ........................10-1 1704222 ......................... 8-6 2901602 .................. 3-5, 3-9
1001125105 ................. 8-12 1670603 .............. 2-43, 2-47 1704224 ................ 8-6, 8-11 2901820 ......................... 8-3
1001128101 ................. 2-56 1671255 .................. 3-4, 3-8 1704236 2-44, 2-48, 8-3, 8-9, 2901855 ....................... 3-13
1001128102 ................. 8-11 1683699 ........... 3-4, 3-8, 5-3 8-12 2901856 ......................... 8-6
1001128103 ................. 8-12 1684088 ........... 3-4, 3-8, 5-5 1704244 ......................... 8-3 2901857 ......................... 8-6
1001128104 ................. 8-11 1684271 ........... 3-4, 3-8, 5-5 1704259 .........8-3, 8-9, 8-12 2902371 ......................... 8-9
1001128105 ................. 8-12 1684351 ................ 3-13, 5-5 1704277 3-17, 8-5, 8-9, 8-11 2902413 ....................... 8-12
1001128106 ................. 8-12 1700584 .................. 8-3, 8-6 1704289 ......................... 8-6 2915259 ....................... 2-22
1001131273 .......... 8-9, 8-12 1701509 .. 8-3, 8-5, 8-9, 8-11 1704290 ................ 8-6, 8-12 2920127 ....................... 4-19
1001137005 ................. 10-2 1701612 ....... 4-8, 4-12, 4-16 1704345 ......................... 8-6 2920146 .................. 1-5, 1-8
1001148902 ................. 10-1 1702102 ........................2-11 1704346 ......................... 8-6 2940074 ....... 4-12, 4-15, 9-1
1001148903 ................. 10-1 1702103 ........................2-11 1704366 ................ 8-9, 8-11 2940082 .................. 4-4, 9-1
1001148904 ................. 10-1 1702120 ........................2-12 1704386 ......................... 8-3 2940111 ....................... 2-35
11-2 15AMI 19AMI 3120759

2940132 2-5, 2-8, 2-23, 2-26 3422657 4-3, 4-7, 4-11, 4-15 3600343 ..............2-22, 2-29 4060092 .............. 2-45, 2-52
3020017 ......................... 1-4 3422717 ......... 3-3, 3-7, 3-11 3600353 ................2-4, 2-15 4060700 ....................... 2-48
3020039 .........3-4, 3-8, 3-13 3422720 ....................... 3-13 3600354 ................2-4, 2-15 4060803 4-4, 4-8, 4-12, 4-16
3020041 ....................... 3-12 3422750 ....................... 3-11 3600355 ..............2-22, 2-29 4060804 ......................... 4-3
3120179 ....................... 10-1 3422752 ....................... 3-11 3600356 ................2-4, 2-15 4060875 ................ 2-4, 2-22
3120475 ....................... 10-1 3422757 ....................... 3-11 3600462 ..............2-25, 2-33 4060882 ......................... 4-3
3125012 ....................... 10-1 3450201 ......................... 3-5 3600467 ................2-7, 2-19 4060960 ......... 3-3, 3-7, 3-12
3125018 ....................... 10-1 3450202 ....................... 3-13 3640924 ......................... 4-3 4060961 ......... 3-3, 3-8, 3-12
3127056 ....................... 10-1 3450304 .............. 3-13, 3-14 3640990 ......................... 4-3 4060987 ....................... 3-12
3127097 ....................... 10-1 3450355 ....................... 3-14 3641663 ....................... 4-11 4061024 2-4, 2-7, 2-22, 2-25
3251242 .................. 8-3, 8-6 3510676 ......................... 4-3 3641664 ......................... 4-7 4070860 ......... 3-3, 3-8, 3-12
3251243 .................. 8-3, 8-6 3510904 ....................... 4-12 3680054 ....................... 3-17 4070861 ......... 3-3, 3-8, 3-12
3252760 2-44, 2-48, 2-52, 2- 3510905 ....................... 4-11 3740013 ....................... 2-22 4070862 ......... 3-4, 3-8, 3-12
56, 8-9, 8-12 3510907 ......................... 4-7 3740049 2-11, 2-22, 2-25, 9-1 4070890 ......................... 4-3
3252761 2-44, 2-48, 2-52, 2- 3510908 ....................... 4-11 3740080 ....................... 2-22 4070894 ......................... 4-4
56, 8-9, 8-12 3510909 ....................... 4-11 3740093 ................2-11, 9-1 4070970 ......... 3-4, 3-8, 3-12
3271805 .............. 3-17, 8-12 3510910 ......................... 4-7 3740094 ................2-11, 9-1 4070971 ......... 3-4, 3-8, 3-12
3300151 ......................... 4-4 3510911 ....................... 4-12 3740105 ................2-11, 9-1 4070984 ................ 2-4, 2-23
3300356 .......4-4, 4-12, 4-16 3520028 ................ 2-12, 4-4 3740113 ....................... 2-22 4070988 ......... 3-4, 3-9, 3-12
3300391 ....................... 4-19 3520030 ....................... 4-16 3760170 ....................... 4-19 4070989 ......... 3-4, 3-9, 3-12
3310805 .............. 2-35, 4-16 3520034 ..... 2-12, 2-44, 2-47 3760348 1-3, 1-7, 3-4, 3-8, 3- 4070990 ......... 3-4, 3-9, 3-12
3311001 1-4, 1-8, 2-4, 2-5, 2- 3520060 ....................... 4-12 12 4160124 ......... 3-4, 3-8, 3-12
8, 2-23, 2-26, 2- 3520072 ....... 4-3, 4-12, 4-15 3760383 ....................... 3-11 4160125 ......................... 4-3
45, 2-47, 2-48, 3520166 2-5, 2-8, 2-23, 2-27 3820001 ....................... 2-35 4160130 2-43, 2-47, 2-51, 2-
2-52, 2-56, 4-3 3520169 ......................... 4-7 3820006 . 8-3, 8-6, 8-9, 8-12 55
3311005 1-5, 1-7, 1-8, 2-3, 2- 3539814 .............. 3-17, 8-12 3820024 4-3, 4-4, 4-7, 4-11, 4160165 .............. 4-12, 4-16
7, 2-21, 2-25, 2- 3539920 ......................... 1-4 4-15 4240032 ..1-4, 1-5, 1-7, 2-22
35, 4-3, 4-12, 4- 3539921 ......................... 1-4 3820032 . 2-8, 2-26, 2-43, 2- 4240033 ....... 1-4, 2-22, 2-45
15, 4-16 3570274 ....................... 4-15 47, 2-51, 2-55 4280296 ....... 4-7, 4-16, 4-19
3311401 2-35, 3-4, 3-8, 3-11 3570362 ....................... 4-15 3820034 ................3-3, 3-11 4300111 ....... 3-5, 3-13, 3-14
3311405 1-5, 1-8, 2-3, 2-7, 2- 3570435 ......................... 4-7 3890052 ......................... 3-7 4300129 ....................... 3-13
35, 2-39, 2-43, 3570462 ....................... 4-12 3890053 ......................... 3-7 4341431 ......................... 2-7
2-47, 2-51, 2-55, 3570464 ....................... 4-12 3890054 ......................... 3-7 4341432 ................ 2-7, 2-25
3-4, 3-7, 3-8, 4- 3570653 ....................... 4-16 3900032 ..............4-12, 4-15 4360070 ................ 2-11, 9-1
3, 4-7, 4-11, 4- 3570654 ....................... 4-16 3900163 ....................... 3-12 4360161 ................ 2-11, 9-1
12, 4-15, 4-19 3570893 ......... 3-3, 3-7, 3-11 3900177 ......................... 4-3 4360274 2-44, 2-48, 2-51, 2-
3311501 .............. 2-35, 3-17 3570923 2-43, 2-47, 2-51, 2- 3900187 ........ 3-3, 3-7, 3-11 55, 9-1
3311505 . 2-3, 2-21, 2-35, 2- 55 3900190 ....................... 2-35 4360376 ................ 2-11, 9-1
39, 4-3, 4-12, 4- 3570976 ....................... 3-17 3900191 ..............2-43, 2-47 4360384 ....................... 10-1
15 3570986 ......................... 4-7 3900192 ........ 3-3, 3-7, 3-11 4360397 ......................... 1-4
3311601 .........3-3, 3-7, 3-11 3571101 .............. 3-13, 3-14 3900200 .... 2-43, 2-51, 4-15 4360437 2-5, 2-8, 2-23, 2-27
3311605 1-3, 1-4, 1-7, 2-4, 2- 3571103 ....................... 3-13 3900202 ......................... 4-3 4360456 .................. 1-4, 1-8
22, 2-25, 2-43, 3571117 ......................... 4-4 3900203 ......................... 4-3 4360467 2-3, 2-7, 2-21, 2-25,
2-47, 2-51, 2-55, 3571118 ......................... 4-4 3900204 ....................... 4-19 9-1
3-3, 3-7, 3-17 3572158 2-4, 2-5, 2-23, 2-27 3900205 2-47, 2-48, 2-56, 3- 4360702 ........... 1-4, 1-8, 9-1
3311608 . 1-4, 1-7, 2-7, 2-25 3572533 ......................... 4-4 3, 3-7, 3-11 4420039 ....... 4-7, 4-12, 4-15
3311801 .........3-4, 3-8, 3-11 3572847 ....................... 3-12 3900206 ..................3-3, 3-7 4420051 ......................... 4-4
3311805 ......................... 1-4 3573725 ................ 2-51, 8-9 3900251 ....................... 4-16 4420064 2-5, 2-8, 2-23, 2-26
3340746 ......................... 4-3 3580217 .................. 3-3, 3-7 3900252 ....................... 4-15 4420065 2-5, 2-8, 2-23, 2-26
3340754 ......................... 4-3 3580231 .............. 2-43, 2-51 3900258 ..............4-12, 4-15 4460023 2-43, 2-45, 2-47, 2-
3340829 ....................... 4-15 3580269 ......... 3-3, 3-7, 3-11 3900373 2-43, 2-47, 2-51, 2- 48, 2-52, 2-56
3340845 .........3-3, 3-7, 3-11 3580286 ................ 3-3, 3-11 55 4460035 .............. 2-44, 2-45
3340846 ......................... 3-3 3580293 ....................... 3-11 3910808 ....................... 2-11 4460044 .................. 7-2, 7-3
3340858 .........3-3, 3-7, 3-11 3580344 2-43, 2-47, 2-51, 2- 3911010 2-4, 2-5, 2-23, 2-27 4460115 ..... 2-44, 2-51, 2-55
3420355 ....................... 3-13 55 3911024 1-4, 1-8, 2-5, 2-8, 2- 4460145 ..... 2-44, 2-45, 2-52
3421453 ....................... 4-19 3600262 ................ 2-4, 2-15 23, 2-27 4460190 ..... 2-43, 2-45, 2-52
3422265 ......................... 3-5 3600264 ................ 2-4, 2-15 3911032 ......................... 4-3 4460234 ........... 1-4, 1-5, 1-7
3422338 ....................... 3-13 3600265 ................ 2-4, 2-15 3931516 ..............2-16, 2-29 4460267 2-5, 2-8, 2-23, 2-26
3422346 .............. 3-13, 3-14 3600291 .............. 2-22, 2-29 3990010 ..................7-2, 7-3 4460268 2-8, 2-12, 2-26, 7-2,
3120759 15AMI 19AMI 11-3

7-3 4740415 .................. 1-3, 1-7 4860245 .................. 1-3, 1-8 70001044 ..................... 2-19
4460315 ....................... 2-55 4740428 ..........................4-3 4860246 ......................... 1-3 70001045 ..................... 2-19
4460320 2-5, 2-8, 2-23, 2-26 4740429 ..........................4-3 4921661 ......................... 7-2 70002092 ....................... 5-7
4460326 ................ 2-8, 2-26 4740456 .................. 1-3, 1-7 4921663 ....................... 2-11 70002093 ....................... 5-7
4460346 .............. 2-48, 2-56 4750800 2-35, 3-4, 3-8, 3-12, 4922009 ......................... 7-3 70002094 ....................... 5-7
4460424 .........2-12, 7-2, 7-3 4-16 4922377 ..............2-23, 2-27 70002095 ....................... 5-7
4460425 ....................... 4-19 4751000 1-4, 1-5, 1-7, 1-8, 2- 4922412 ......................... 7-2 70002096 ....................... 5-7
4460445 ................ 2-8, 2-26 4, 2-7, 2-9, 2-22, 4922416 .................. 1-7, 1-8 70002215 ............ 2-19, 2-33
4460467 ....................... 10-2 2-23, 2-25, 2-27, 4922420 2-44, 2-47, 2-51, 2- 70002429 ....................... 5-7
4460510 ....................... 10-2 2-35, 2-44, 2-47, 55, 7-2 70003612 ............ 2-19, 2-33
4460549 2-11, 2-45, 2-48, 2- 2-51, 2-55, 4-3, 4922546 .........2-12, 7-2, 7-3 70003613 ............ 2-19, 2-33
52, 2-56 4-15 4922561 ......................... 1-4 7002821 ....................... 10-2
4460565 ....................... 2-11 4751400 1-5, 1-8, 2-4, 2-7, 2- 4922652 ..............2-43, 2-47 7002823 ....................... 10-2
4460566 2-4, 2-7, 2-44, 2-47, 22, 2-35, 4-3 4922653 ..............2-44, 2-47 7002826 ....................... 10-2
2-51, 2-55 4751500 .. 2-4, 2-22, 2-35, 2- 4922657 ..............2-51, 2-55 7003246 ......................... 5-3
4460567 ....................... 2-39 44, 2-47, 2-51, 4922740 ..............2-22, 2-25 7004275 ....................... 10-2
4460633 2-3, 2-11, 2-21, 2-25 2-55, 3-17, 4-4 4922805 ......................... 1-5 7004276 ....................... 10-2
4460662 .................. 1-4, 1-8 4751600 ......... 2-22, 3-4, 3-8 4922825 ......................... 7-2 7011509 ................ 2-41, 9-1
4530010 ................ 2-11, 9-1 4751800 ................ 3-17, 4-4 4922830 ......................... 7-3 7011513 ....................... 2-41
4530013 ....................... 2-11 4761000 1-4, 1-7, 1-8, 2-4, 2- 4922831 ......................... 7-3 7011528 ....................... 2-41
4530023 ................ 2-11, 9-1 5, 2-23, 2-27, 2- 4922935 2-4, 2-8, 2-23, 2-26 7012630 ......................... 1-3
4566847 ....................... 4-19 44, 2-45, 2-47, 4923034 ....................... 2-11 7012631 ......................... 1-3
4567489 ....................... 3-12 2-52, 3-4, 3-8, 3- 4923131 ....................... 2-12 7012998 ......................... 5-7
4567491 .................. 3-4, 3-8 12 4923150 ....................... 2-12 7013701 2-15, 2-16, 2-29, 2-
4567492 ....................... 3-12 4761400 ......... 3-4, 3-8, 3-12 4923151 ....................... 2-12 30
4567508 ......................... 1-4 4761500 2-22, 3-4, 3-8, 3-12 4923152 ....................... 2-11 7013708 .............. 2-16, 2-29
4567605 .............. 2-22, 2-25 4844840 ........................4-19 4923160 ....................... 2-44 7013710 ....................... 2-29
4567635 .................. 3-4, 3-8 4845345 .............. 3-17, 8-12 4923163 ....................... 2-43 7013713 .............. 2-15, 2-29
4567669 ......................... 6-3 4845577 ..........................4-7 4923190 .................. 2-5, 2-9 7013714 .............. 2-15, 2-29
4567670 ......................... 6-3 4845578 ..........................4-7 4933076 ......................... 7-2 7013715 .............. 2-15, 2-29
4567749 ....................... 3-12 4845614 ........................4-15 4933077 ......................... 7-2 7013716 .............. 2-15, 2-29
4567750 ....................... 3-12 4845657 ........................4-16 4933078 ......................... 7-3 7013717 .............. 2-15, 2-29
4567751 ....................... 3-12 4845712 ..........................2-4 4933088 ......................... 7-2 7013720 .............. 2-16, 2-30
4567824 ......................... 1-4 4845714 ........................2-22 4933188 ......................... 7-2 7013722 .............. 2-15, 2-29
4567911 ......................... 1-7 4845715 .................. 1-4, 1-8 4933258 ......................... 7-2 7013723 ....................... 2-15
4568227 ......................... 6-3 4845731 .................. 3-4, 3-8 4933259 ......................... 7-3 7013726 ....................... 2-30
4568228 ......................... 6-3 4845795 .................. 3-4, 3-8 4933260 ......................... 7-3 7013727 ....................... 2-15
4569478 .................. 6-3, 6-5 4845796 ..........................4-7 4933261 ......................... 7-2 7013728 .............. 2-15, 2-29
4569479 .................. 6-3, 6-5 4845797 ..........................4-7 4933305 ................ 2-12, 7-3 7013732 ....................... 2-15
4640956 ......................... 6-3 4845805 ........................4-12 4933309 ................ 2-12, 7-3 7013733 ....................... 2-29
4711000 .............. 2-48, 2-56 4845808 ........................4-11 4933310 ................ 2-12, 7-3 7013743 .............. 2-16, 2-30
4711400 2-4, 2-7, 2-22, 2-26, 4845809 ........................4-11 70000641 ............2-19, 2-33 7013745 ....................... 2-16
2-44, 2-47, 2-51, 4845810 ........................4-15 70000642 ............2-19, 2-33 7013748 .............. 2-16, 2-29
2-55, 3-4, 3-8, 3- 4845811 ........................4-15 70000643 .....2-19, 2-33, 9-1 7013750 .............. 2-16, 2-30
12, 4-3, 4-7, 4- 4845812 ........................4-15 70000651 ............2-19, 2-33 7013751 .............. 2-15, 2-16
11, 4-12, 4-15 4845813 ........................4-12 70001020 ............2-19, 2-33 7013757 ....................... 2-29
4711500 3-4, 3-8, 3-12, 3-13, 4845821 4-3, 4-7, 4-11, 4-15 70001021 ............2-19, 2-33 7013758 ....................... 2-29
3-14, 4-3, 4-16 4845822 ..........................4-3 70001025 ............2-19, 2-33 7013760 ....................... 2-29
4711600 1-3, 1-4, 1-7, 1-8, 2- 4845831 ..........................4-3 70001027 ............2-19, 2-33 7013763 ....................... 2-16
4, 2-22, 2-26, 2- 4845885 ..........................1-3 70001029 ..................... 2-33 7013764 .............. 2-16, 2-30
44, 2-47, 2-51, 4846021 4-3, 4-7, 4-11, 4-15 70001030 ..................... 2-33 7013766 ....................... 2-30
2-55, 3-17, 4-12, 4846514 ......... 3-4, 3-8, 3-12 70001031 ..................... 2-33 7013770 .............. 2-16, 2-30
4-15 4846613 ..........................1-3 70001032 ..................... 2-33 7013779 2-15, 2-16, 2-29, 2-
4711800 1-4, 1-7, 3-4, 3-8, 3- 4851000 .............. 4-12, 4-15 70001033 ..................... 2-33 30
12 4860183 ..........................1-3 70001034 ..................... 2-33 7013787 ....................... 2-15
4712200 ......................... 1-3 4860184 ..........................1-3 70001035 ..................... 2-33 7013789 ....................... 2-29
4712600 .................. 3-4, 3-8 4860194 ..........................1-3 70001036 ..................... 2-33 7013792 .............. 2-16, 2-29
4740007 .........3-4, 3-8, 3-12 4860202 ..........................1-3 70001039 ..................... 2-33 7013793 .............. 2-16, 2-29
4740414 .........3-4, 3-8, 3-12 4860244 ..........................1-7 70001042 ..................... 2-19 7013794 ....................... 2-16
11-4 15AMI 19AMI 3120759

7013795 ....................... 2-29 55
7016319 .................. 1-5, 1-8 7020092 .............. 2-43, 2-51
7016339 ................ 2-3, 2-21 7020093 2-3, 2-7, 2-21, 2-25,
7016372 .................. 1-5, 1-8 2-43, 2-47, 2-51,
7016654 ....................... 10-2 2-55
7016713 ....................... 2-29 7020094 2-3, 2-7, 2-21, 2-25
7016714 .............. 2-16, 2-30 7020096 2-3, 2-7, 2-21, 2-25
7016717 .............. 2-16, 2-30 7020097 2-3, 2-7, 2-21, 2-25
7016720 ....................... 2-29 7020098 ................ 2-3, 2-21
7016721 .............. 2-16, 2-29 7020181 ....................... 10-1
7016735 .............. 2-15, 2-29 7020182 ....................... 10-1
7016751 .............. 2-16, 2-30 7020183 ....................... 10-1
7016753 .............. 2-16, 2-30 7020209 ......................... 1-3
7016755 .............. 2-16, 2-30 7020605 ....................... 2-41
7016756 ....................... 2-16 7020626 ....................... 2-41
7016757 ....................... 2-16 7020627 ....................... 2-41
7016758 ....................... 2-16 7020629 ....................... 2-41
7016759 .............. 2-16, 2-29 7020631 ....................... 2-41
7016760 ....................... 2-16 7020632 ....................... 2-41
7016761 ....................... 2-16 7020633 ....................... 2-41
7016762 .............. 2-16, 2-29 7020663 ....................... 2-41
7016764 ....................... 2-15 7020673 ....................... 2-41
7016765 ....................... 2-15 7020674 ....................... 2-41
7016770 ....................... 2-29 7020677 ....................... 2-41
7016771 ....................... 2-29 7020678 ....................... 2-41
7016772 ....................... 2-29 7020679 ....................... 2-41
7016773 ....................... 2-29 7020680 ....................... 2-41
7016774 ....................... 2-15 7020681 ....................... 2-41
7016775 ....................... 2-29 7022219 .............. 2-16, 2-29
7016776 ....................... 2-29 7022220 .............. 2-16, 2-30
7016777 .............. 2-16, 2-29 7022223 .............. 2-16, 2-29
7016786 ....................... 2-30 7022224 .............. 2-16, 2-30
7016787 ....................... 2-15 7022225 ....................... 2-15
7016793 ....................... 2-15 7022226 ....................... 2-15
7016799 ....................... 2-15 7022927 ....................... 2-41
7018536 ................ 2-41, 9-1 7022930 ....................... 2-41
7018555 ....................... 2-41 7022932 ....................... 2-41
7018556 ....................... 2-41 7022933 ....................... 2-41
7018558 ................ 2-41, 9-1 7023391 .................. 5-5, 5-7
7018586 ....................... 2-41 7023392 .................. 5-5, 5-7
7019833 ......................... 5-3 7023393 ......................... 5-5
7019834 ......................... 5-3 7023394 ......................... 5-5
7019835 ......................... 5-3 7023395 .................. 5-5, 5-7
7019838 ......................... 5-3 7023396 .................. 5-5, 5-7
7019839 ......................... 5-3 7023397 ......................... 5-5
7020017 ......................... 1-3 7023398 .................. 5-3, 5-5
7020074 ......................... 1-3 7023399 .................. 5-5, 5-7
7020078 2-3, 2-7, 2-21, 2-25, 7023993 .................. 5-7, 9-1
2-43, 2-47, 2-51, 7024407 ......................... 5-5
2-55, 9-1 7024411 .............. 2-21, 2-25
7020083 ......................... 1-3 7024561 ......................... 1-3
7020084 ......................... 1-3 7026165 .............. 2-19, 2-33
7020086 ......................... 1-3 7026330 .............. 2-19, 2-33
7020088 2-43, 2-47, 2-51, 2- 7026335 .............. 2-19, 2-33
55, 9-1 7027299 ..... 2-43, 2-47, 2-55
7020089 2-43, 2-47, 2-51, 2- 7027787 .................. 2-3, 2-7
55, 9-1 8896941 ....................... 10-2
7020090 .......2-3, 2-21, 2-25 9984088 ................ 2-4, 2-22
7020091 2-43, 2-47, 2-51, 2-
3120759 15AMI 19AMI 11-5

11-6 15AMI 19AMI 3120759

3120759
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65 813058 +44 (0)161 654 1001
JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Jurong Industrial Estate
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 Singapore, 639379
(852) 2639 5797 +65-6591 9030
+65-6591 9031
Plataformas Elevadoras JLG Sverige AB

JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762
www.jlg.com

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Illustrated Parts Manual

February 26, 1999 - Original Issue Of Manual

3120759 15AMI 19AMI A

B 15AMI 19AMI 3120759

FIGURE NO. TITLE PAGE NO.

SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

3120759 15AMI 19AMI i

FIGURE NO. TITLE PAGE NO.

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii 15AMI 19AMI 3120759

3120759 15AMI 19AMI 1-1

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI

NOTE: REPLACEMENT DECALS

1-2 15AMI 19AMI 3120759

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI

1 0641607 8 Bolt 3/8in-16NC x 7/8in

3120759 15AMI 19AMI 1-3

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI (CONTINUED)

Ref. MAST SUPPORT INSTALLATION OPTIONS:

101 0100001 A/R Adhesive

0259104 Ref. FLOOR STOP INSTALLATION E

1-4 15AMI 19AMI 3120759

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI (CONTINUED)

301 0140033 1 Alarm

1001107904 Ref. DESCENT ALARM & BEACON LIGHT INSTALLATION A

401 0140033 1 Alarm

1001107903 Ref. BEACON LIGHT ONLY INSTALLATION (OPTIONAL) A

501 0641406 2 Bolt 1/4in-20NC x 3/4in

3120759 15AMI 19AMI 1-5

FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION - 19AMI

1-6 15AMI 19AMI 3120759

FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION - 19AMI

1 0100019 A/R Compound, Locking

0273532 Ref. MAST SUPPORT INSTALLATION B

101 0100001 A/R Adhesive

3120759 15AMI 19AMI 1-7

FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION - 19AMI (CONTINUED)

Ref. FRONT WHEEL

Ref. DESCENT ALARM INSTALLATION (OPTIONAL):

301 0140033 1 Alarm

Ref. BEACON ASSEMBLY (OPTIONAL):

401 0721008 2 Screw #10-24NC x 1in

0273842 Ref. ELECTRICAL COMPONENTS (BASE MOUNTED) B

501 4922416 1 Limit Switch/Beacon Light/Alarm Harness D

1-8 15AMI 19AMI 3120759

3120759 15AMI 19AMI 2-1

FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027702)

NOTE: REPLACEMENT DECALS

2-2 15AMI 19AMI 3120759

FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027702)

1 0630486 4 Screw, Counter Sunk

3120759 15AMI 19AMI 2-3

FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027702)