Parts Manual: Refer To Inside Cover For Additional Serial Number Information

Parts Manual Second
Part
Seventh
Edition
No. 84459
RevPrinting
B3
Refer to inside cover for additional serial number informationPart No.
October
436452005
(from serial number T5099-06 to date)

April 2004
Technical Publications Serial Number Information

Genie Industries has endeavored to deliver the highest Genie Industries offers the following Parts Manuals
degree of accuracy possible. However, continuous for these models:
improvement of our products is a Genie policy.
Therefore, product specifications are subject to change
without notice. Title Part No.
Readers are encouraged to notify Genie of errors and Genie TMZ-50/30 Parts Manual,
send in suggestions for improvement. All Second Edition, First Printing
communications will be carefully considered for future (before serial number T5099-06) .......................... 62800
printings of this and all other manuals.
Contact Us:
http://www.genieindustries.com
e-mail: techsup@genieind.com
Copyright © 1999 by Genie Industries
84459 Rev B April 2004

Second Edition, Second Printing
"Genie" is a registered trademark of Genie

Industries in the USA and many other countries.
"TMZ" is a trademark of Genie Industries.
Printed on recycled paper
Printed in U.S.A.
ii Genie TMZ-50/30 Part No. 84459

October 2005
Table of Contents
Recommended Parts Stocking List ............................................................................................................. vi

How To Order Parts ................................................................................................................................. viii
Service Parts Fax Order Form .................................................................................................................... ix
Section 1 Rev Decals
Figure 1-A A Decals .................................................................................................................. 1 - 2
Section 2 Rev Base Components

Figure 2-A A Base - Models with Electric and Hydraulic Brakes ................................................. 2 - 2
Figure 2-B A Base - Models with Mechanical Brakes ................................................................. 2 - 6
Figure 2-C A Hitch Options - Models with Electric and Hydraulic Brakes ................................. 2 - 10
Figure 2-D B Hydraulic Hitch Actuator Assembly (before serial number T5002-111) ............... 2 - 12
Figure 2-D.1 A Hydraulic Hitch Actuator Assembly (after serial number T5002-110) .................. 2 - 16
Figure 2-E A Axle and Hub - Models with Electric and Hydraulic Brakes ................................. 2 - 20
Figure 2-F B Axle and Hub - Models with Mechanical Brakes .................................................. 2 - 22
Figure 2-G A Brakes - Electric .................................................................................................. 2 - 24
Figure 2-H B Brakes - Hydraulic ............................................................................................... 2 - 26
Figure 2-I A Parking Brake and Cables ................................................................................... 2 - 28
Figure 2-J A Wheel Drive - Power Wheel Assist Option .......................................................... 2 - 32
Figure 2-K A Drive Manifold - Power Wheel Assist Option ....................................................... 2 - 36
Figure 2-L A Control Box - Power Wheel Assist Option ........................................................... 2 - 38
Figure 2-M A Outrigger Installation ........................................................................................... 2 - 42
Figure 2-N A Outrigger Counterbalance Manifold ..................................................................... 2 - 46
Section 3 Rev Engine Components

Figure 3-A A Honda GX340K1 Gasoline Engine, View 1 ............................................................ 3 - 2
Figure 3-B A Honda GX340K1 Gasoline Engine, View 2 ............................................................ 3 - 6
Figure 3-C A Honda GX340K1 Gasoline Engine, View 3 ............................................................ 3 - 8
Figure 3-D A Hatz 1B30 Diesel Engine, View 1 ........................................................................ 3 - 10
Figure 3-E A Hatz 1B30 Diesel Engine, View 2 ........................................................................ 3 - 14
Part No. 84459 Genie TMZ-50/30 iii

July 2005
TABLE OF CONTENTS
Section 3 Rev Engine Components, continued

Figure 3-F A Hatz 1B30 Diesel Engine, View 3 ........................................................................ 3 - 16
Figure 3-G A Hatz 1B30 Diesel Engine, View 4 ........................................................................ 3 - 18
Section 4 Rev Turntable Components

Figure 4-A A Turntable Rotator .................................................................................................. 4 - 2
Figure 4-B A Turntable Components - Ground Controls Side ..................................................... 4 - 4
Figure 4-C A Turntable Components - Function Manifold Side ................................................... 4 - 8
Figure 4-D A Function Manifold - Engine Models (before serial number T5000-90) ................. 4 - 12
Figure 4-D.1 B Function Manifold - Engine Models (after serial number T5000-89) .................... 4 - 14
Figure 4-E A Function Manifold - DC Models (before serial number T5000-90) ....................... 4 - 16
Figure 4-E.1 B Function Manifold - DC Models (after serial number T5000-89) .......................... 4 - 18
Figure 4-F A Pump Manifold, Non-power Wheel Assist (before serial number T5000-90) ....... 4 - 20
Figure 4-F.1 A Pump Manifold, Non-power Wheel Assist (after serial number T5000-89) .......... 4 - 22
Figure 4-G A Pump Manifold, Power Wheel Assist (before serial number T5000-90) ............... 4 - 24
Figure 4-G.1 A Pump Manifold, Power Wheel Assist (after serial number T5000-89) .................. 4 - 26
Figure 4-H B Ground Controls .................................................................................................. 4 - 28
Figure 4-I A Battery Charger - ANSI and CSA Models ............................................................ 4 - 32
Figure 4-J A Battery Charger - Worldwide ............................................................................... 4 - 34
Figure 4-K A Hydraulic Power Unit - DC and Bi-fuel Models .................................................... 4 - 36
Figure 4-L B Battery Pack ........................................................................................................ 4 - 38
Figure 4-M A Turntable Covers ................................................................................................. 4 - 40
Figure 4-N A Power Cables - Turntable, DC Models ................................................................ 4 - 44
Figure 4-O A Power Cables - Turntable, Bi-fuel and Engine Models ........................................ 4 - 46
iv Genie TMZ-50/30 Part No. 84459

July 2005
TABLE OF CONTENTS
Section 5 Rev Boom Components

Figure 5-A A Secondary Boom - View 1 ..................................................................................... 5 - 2
Figure 5-B A Secondary Boom - View 2 ..................................................................................... 5 - 4
Figure 5-C B Primary and Extension Boom Installation .............................................................. 5 - 6
Figure 5-D A Cable Track Installation ....................................................................................... 5 - 10
Figure 5-E A Jib Boom and Pivot Installation ............................................................................ 5 - 14
Section 6 Rev Platform Components

Figure 6-A B Platform without Rotator Installation ...................................................................... 6 - 2
Figure 6-B B Platform with Rotator Installation ........................................................................... 6 - 6
Figure 6-C C Platform Controls ................................................................................................. 6 - 10
Figure 6-D A Platform Rotator .................................................................................................. 6 - 12
Section 7 Rev Hoses and Fittings

Figure 7-A A Hydraulic Hoses and Fittings - Outriggers ............................................................. 7 - 2
Figure 7-B A Hydraulic Hoses and Fittings - Drive Options ........................................................ 7 - 4
Figure 7-C A Hydraulic Hoses and Fittings - Tuntable Components ......................................... 7 - 10
Figure 7-D A Hydraulic Hoses and Fittings - Boom Components ............................................. 7 - 14
Figure 7-E A Hose and Fittings Cross-reference ...................................................................... 7 - 18
Section 8 Rev Accessories

Figure 8-A A Material Lift ............................................................................................................ 8 - 2
Figure 8-B A Spare Tire - Electric and Hydraulic Brake Models ................................................. 8 - 4
Figure 8-C A Spare Tire - Mechanical Brake Models .................................................................. 8 - 6
Figure 8-D A Air Line to Platform ................................................................................................ 8 - 8
Figure 8-E A Flashing Beacon .................................................................................................. 8 - 10
Part No. 84459 Genie TMZ-50/30 v

April 2004
Recommended Parts Stocking List
Required Parts Manuals

The following parts are required to perform Genie Industries offers the following support
maintenance procedures as outlined in the documents for this machine:
Genie TMZ-50/30 SERVICE Manual.
Title Part No.
Description Part No.
Genie TMZ-50/30 Parts Manual
Filter - Fuel (Honda GX340K1 models) ......... 65109 First Edition, First Printing
Filter - Fuel (Hatz 1B30 models) ................... 65084 (before serial number T5099-06) ................. 62800
Filter - Engine Oil (Hatz 1B30 models) ......... 62904 Genie TMZ-50/30 Operators Manual
Element - Air Cleaner First Edition, Third Printing .......................... 72896
(Honda GX340K1 models) ........................... 65114
Genie TMZ-50/30 Service Manual
Element - Air Flilter (Hatz 1B30 models) ....... 62887
First Edition, First Printing ............................ 65162
Element - Fiberglass, 10 Micron ................... 44788
Shim, Thin - Wear Pad, Extension Boom ..... 55074 EMI Safety Manual ...................................... 27581
Shim, Thick - Wear Pad, Extension Boom .... 55073
Manual of Responsibilities
Wear Pad - Tongue Assembly ...................... 48219 ANSI A92.5-1992 ........................................ 31779
Wear Pad - Extension Boom ........................ 48021
Shoe Lining Kit ............................................. 52253
Outer Bearing Cup ........................................ 52256
Outer Bearing Cone ...................................... 52257
Washer - Spindle .......................................... 52258
Inner Bearing Cup ........................................ 52263
Inner Bearing Cone ...................................... 52264
Seal - Grease ............................................... 58226
Recommended Parts
Description Part No.
Paint - Genie Blue, 1 Gallon ......................... 32150

Paint - Genie Blue, 12 Ounces Aerosol .......... 1484
Paint - Genie Gray, 1 Gallon ......................... 32151
Paint - Genie Gray, 12 Ounces Aerosol .......... 1268
vi Genie TMZ-50/30 Part No. 84459

April 2004
This page intentionally left blank.
Part No. 84459 Genie TMZ-50/30 vii

April 2004
How To Order Parts

Please be prepared with the following information Genie North America
when ordering replacement parts for your Genie
Telephone (425) 556-6551
product:
Toll Free (877) 367-5606 in U.S.A. and Canada
Machine model number Fax (425) 556-8659
Machine serial number
Genie part number Genie UK
Part description and quantity Parts Telephone (44) (0) 1476 584352
Purchase order number Parts Fax (44) (0) 1476 584340
"Ship to" address Genie Australia
Desired method of shipment Parts Telephone (617) 03375 1660
Name and telephone number of the Parts Fax (617) 03375 1002
authorized
Genie Distributor in your area Genie France
Parts Telephone (33) (0) 237 26 09 99
Use the Service Parts Fax Order Form on the
Parts Fax (33) (0) 237 31 50 10
next page and fax your order to our Parts
Department.
Genie Germany
If you don't know the name of your authorized Parts Telephone (49) (0) 4202 885223
distributor, or if your area is not currently serviced Parts Fax (49) (0) 4202 885225
by an authorized distributor, please call Genie
Industries. Genie Scandinavia
Machine Information Parts Telephone (46) (31) 3409612
Parts Fax (46) (31) 3409613
Model Genie Iberica
Parts Telephone (34) (93) 5795042
Serial Number
Genie Brazil
Date of Purchase Parts Telephone (55) (114) 1665755
Parts Fax (55) (114) 1665754
Authorized Genie Distributor
Genie Japan
Phone Number Parts Telephone (81) (33) 4536082
Parts Fax (81) (33) 4536083
Genie China
Parts Telephone (86) (215) 3852570
Parts Fax (86) (215) 3852569
viii Genie TMZ-50/30 Part No. 84459

Service Parts Fax Order Form
Fax to: (425) 556-8659 or Toll Free: 888-274-6192
International: +1-425-556-8659
Please fill out completely
Date _________________________________ Account Number _______________________________
Your Name _______________________________ Your Fax Number ______________________________
_________________________________ Your Phone Number ____________________________
Bill To _________________________________ Ship To ___________________________________
_________________________________ ___________________________________
remove this page and make copies
_________________________________ ___________________________________
_________________________________ ___________________________________
Purchase Order Number ____________________ Ship Via ___________________________________
Model(s) ______________________________________________________ Serial No.(s) _________________
Optional Equipment __________________________________________________________________________
Part Number Description Quantity Price

remove this page and make copies
All back-ordered parts will be shipped when available via the same ship method as the original order
unless Noted below:
Ship complete order only - No back orders
Ship all available parts and contact customer on disposition of back-ordered parts
Other (please specify)
FOR GENIE INDUSTRIES USE ONLY

Order Number ______________ Origin Code ________________ Comments _________________________
Date Scheduled ____________ Ship Condition ______________ __________________________________
Order Total ________________ Terms Code ________________ __________________________________
April 2004
Notes
x Genie TMZ-50/30 Part No. 84459

April 2004 Section 1 • Decals
Section One
Decals
Part No. 84459 Genie TMZ-50/30 1-1

Section 1 • Decals April 2004
Figure 1-A REV A

Decals
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Ground
Controls Side 15
16
11
17
44
18
43
11
29
19
11
42
32
20
19
21
11
22
41
23
20
24
40
25
26
27
39
28
Function 29
Manifold Side
18
28
2
19
36
11
5
30
38
37 31
16
Shading indicates decal

is hidden from view.
19 11 36 20 35 34 21 20 11 19 33 32
1-2 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 1-A
Index Part No. Description Quantity This Figure
— 65141 Decal Kit - Safety/Instructional (DC models) (does not include index numbers
2, 7, 12, 14, 16, 23, 24, 26, 27, 28, 30, 36 and 40) .................................................... —
— 65142 Decal Kit - Safety/Instructional (Gasoline models) (does not include index numbers
1, 2, 3, 4, 7, 12, 14, 16, 23, 24, 26, 28, 31, 36, 38 and 40) ........................................ —
— 65143 Decal Kit - Safety/Instructional (Diesel models) (does not include index numbers
1, 2, 3, 4, 7, 12, 14, 16, 23, 24, 26, 28, 31, 36, 38 and 40) ........................................ —
— 65144 Decal Kit - Safety/Instructional (Bi-fuel/Gasoline models) (does not include
index numbers 2, 7, 12, 14, 16, 23, 24, 26, 28, 31, 36 and 40) .................................. —
— 65145 Decal Kit - Safety/Instructional (Bi-fuel/Diesel models) (does not include
index numbers 2, 7, 12, 14, 16, 23, 24, 26, 28, 31, 36 and 40) .................................. —
— 62733 Patch - Ground Control Panel (International models) ................................................. 1

— 62734 Patch - Platform Control Panel (International models) ............................................... —
1 62735 Notice - Battery Connection Diagram (DC models) .................................................... 1

— 65059 Notice - Battery Connection Diagram (Bi-fuel models) .............................................. —
— 82231 Notice - Battery Connection Diagram (DC Drive models) .......................................... —
2 44981 Label - Air Line to Platform, 110 psi / 7.58 bar (option) ............................................... 2
— 65056 Label - Water Line to Platform, 3500 psi / 241.32 bar (option) ................................... —
3 48733 Danger - Tip-over Hazard (DC and Bi-fuel models) .................................................... 1
4 48727 Danger - Battery/Charger Safety (DC and Bi-fuel models) ......................................... 1
5 27564 Danger - Electrocution Hazard ................................................................................... 2
6 82228 Label - Fault Codes .................................................................................................... 1
7 82232 Label - LED Diagnostic Readout ................................................................................ 1
8 52008 Danger - General Safety Rules, Ground ..................................................................... 1
9 62698 Cosmetic - Genie TMZ-50/30, Small .......................................................................... 1
10 62709 Notice - Material Lifting Operation .............................................................................. 1
11 28161 Warning - Crushing Hazard ...................................................................................... 12
12 62700 Notice - Operating Instructions, Ground ..................................................................... 1
13 76093 Platform Control Box Overlay ..................................................................................... 1
14 62702 Danger - Notice, Drive System (option) ...................................................................... 1
15 76092 Ground Control Box Overlay ...................................................................................... 1
16 62719 Label - Arrow, Black ................................................................................................... 2
This parts list continues. Please turn the page.

FIGURE 1-A REV A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Ground
Controls Side 15
16
11
17
44
18
43
11
29
19
11
42
32
20
19
21
11
22
41
23
20
24
40
25
26
27
39
28
Function 29
Manifold Side
18
28
2
19
36
11
5
30
38
37 31
16

19 11 36 20 35 34 21 20 11 19 33 32

REV A FIGURE 1-A
17 77046 Label - Serial Plate, Mylar .......................................................................................... 1

— 77183 Overlay - Clear .......................................................................................................... —
18 72971 Label - Transport to Canada (models shipped in US) ................................................. 2
19 33550 Safety Tape - Black/Yellow Striped (roll, 54 feet) ....................................................... 1
20 52475 Label - Transport Tie-down ........................................................................................ 4
21 72898 Notice - Tire Specifications (ANSI & CSA models) ..................................................... 2

— 72909 Notice - Tire Specifications (CE models) ................................................................... —
22 48719 Danger - General Safety Rules, Platform ................................................................... 1
23 28236 Warning - Failure to Read… ....................................................................................... 1
24 28176 Notice - Missing Manuals (located inside manual storage box) .................................. 1
25 62701 Notice - Operating Instructions, Platform .................................................................... 1
26 44248 Notice - Maximum Capacity, 440 lbs / 200 kg,

(CSA and models with platform rotate) ....................................................................... 1
— 37052 Notice - Maximum Capacity, 500 lbs / 227 kg, (ANSI and CE models) ...................... —
27 44986 Notice - Side Force, 90 lbs / 40 kg, (CE models) ........................................................ 1

— 65309 Notice - Side Force, 90 lbs / 40 kg, (ANSI and CSA models) .................................... —
28 40434 Label - Lanyard Anchorage Point ............................................................................... 2
29 28174 Label - Power to Platform, 230V AC ........................................................................... 2

— 28235 Label - Power to Platform, 115V AC .......................................................................... —
30 62713 Notice - Honda Engine Specifications (Gasoline and Gasoline Bi-fuel models) .......... 1
— 62714 Notice - Hatz Engine Specifications (Diesel and Diesel Bi-fuel models) .................... —
31 62722 Notice - Maximum Capacity, 440 lbs / 200 kg, Material Lifting Hook
(CSA and models with platform rotate) ....................................................................... 1
— 35579 Notice - Maximum Capacity, 500 lbs / 227 kg, Material Lifting Hook
(ANSI and CE models) .............................................................................................. —
32 62707 Warning - Towing Hazard ........................................................................................... 2
33 28158 Label - Unleaded Fuel (Gasoline and Gasoline Bi-fuel models) .................................. 1
— 28159 Label - Diesel Fuel (Diesel and Diesel Bi-fuel models) .............................................. —
34 62708 Label - Manual Lowering Valves (DC models) ............................................................ 1
35 28175 Caution - Compartment Access .................................................................................. 1
36 31060 Danger - Do Not Alter Limit Switch ............................................................................. 2

FIGURE 1-A REV A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Ground
Controls Side 15
16
11
17
44
18
43
11
29
19
11
42
32
20
19
21
11
22
41
23
20
24
40
25
26
27
39
28
Function 29
Manifold Side
18
28
2
19
36
11
5
30
38
37 31
16

19 11 36 20 35 34 21 20 11 19 33 32

REV A FIGURE 1-A
37 28171 Label - No Smoking .................................................................................................... 1
38 28164 Notice - Hazardous Materials ..................................................................................... 1
39 52829 Cosmetic - Genie TMZ-50/30, Large .......................................................................... 1
40 28157 Label - Dexron ATF .................................................................................................... 1

— 82366 Label - Chevron Rykon .............................................................................................. —
41 48726 Notice - Battery Charger Operating Instructions (DC and Bi-fuel models) .................. 1
42 48723 Label - Parking Brake (ANSI and CSA models).......................................................... 1

— 65249 Label - Parking Brake (CE models) ........................................................................... —
43 43658 Notice - Power to Charger, 230V AC .......................................................................... 1

— 44980 Notice - Power to Charger, 115V AC ......................................................................... —
44 72899 Notice - Transport Instructions ................................................................................... 1

Notes

April 2004 Section 2 • Base Components
Section Two
Base
Components

Section 2 • Base Components April 2004
Figure 2-A REV A

Base - Models with Electric and Hydraulic Brakes
1 2 3 4 5 7 9 12 14 8 16 17 18
6 8 10 13 15 15
10 8
11
15 19
30
29 20
28
21
22
24
27
27 25
24 26 24 23

REV A FIGURE 2-A
1 55021 Power Cord - United States & Canada, 125V AC, 13A ............................................... 1
— 55018 Power Cord - United Kingdom & Ireland, 250V AC, 13A ........................................... —
— 55019 Power Cord - Continental Europe, 250V AC, 10A ..................................................... —
— 55020 Power Cord - England, 240V AC, 16A ....................................................................... —
— 55033 Power Cord - Italy, 250V AC, 10A ............................................................................. —
— 55034 Power Cord - Japan, 125V AC, 15A .......................................................................... —
— 55035 Power Cord - Israel, 250V AC, 10A ........................................................................... —
— 55036 Power Cord - India, 250V AC, 10A ............................................................................ —
— 55037 Power Cord - Denmark, 250V AC, 10A ..................................................................... —
— 55038 Power Cord - Australia, 250V AC, 10A ...................................................................... —
— 55039 Power Cord - Switzerland, 250V AC, 10A ................................................................. —
2 48048 Bracket - Outlet Box ................................................................................................... 1
3 46440 Connector - IEC 320 Inlet ........................................................................................... 1

— 46441 Pin - IEC Connector .................................................................................................. —
4 55010 Lock - Connector ........................................................................................................ 1
5 49374 Screw - PHM, M3 x 0.5 x 10 mm, GR 4.8 ................................................................... 2
6 49368 Nut - Nylock, M3 x 0.5 mm ......................................................................................... 2
7 27034 Screw - HHC, M10 x 1.5 x 25 mm, GR 8.8 ................................................................. 4
8 67913 Screw, HHC, M10 x 110 ............................................................................................. 1
9 49362 Nut - Nylock, M16 x 2 mm .......................................................................................... 2
10 49414 Washer - Fender, M16 ............................................................................................... 4
11 49400 Screw - HHC, M16 x 2 x 220 mm, GR 8.8 .................................................................. 2
13 25368 Nut - Nylock, M8 ......................................................................................................... 4
14 43456 Clamp - Boom Hold-down .......................................................................................... 1
15 22699 Washer - Flat, M10 ..................................................................................................... 6
16 46715 Safety Chain ............................................................................................................... 2
17 48219 Wear Pad, 4.06 x 1.5 x 1 inch .................................................................................... 2
19 22736 Nut - Lock, M10 x 1.5 mm .......................................................................................... 9
20 62122 Lock Pin Assembly ..................................................................................................... 1

FIGURE 2-A REV A
1 2 3 4 5 7 9 12 14 8 16 17 18
6 8 10 13 15 15
10 8
11
15 19
30
29 20
28
21
22
24
27
27 25
24 26 24 23

REV A FIGURE 2-A
21 58160 Tongue Jack Assembly (includes index numbers 20 and 22 through 27) ................... 1
— 67412 Tongue Jack .............................................................................................................. —
— 72315 Cap - Screw Jack ...................................................................................................... —
22 48118 Wheel and Tire Assembly - Pneumatic, 12 inches ..................................................... 2
23 59754 Tongue Jack Caster, Drive models ............................................................................ 1

— 44653 Tongue Jack Caster, Non-drive models .................................................................... —
24 49366 Nut - Nylock, M12 x 1.75 mm ..................................................................................... 3
25 49382 Screw - HHC, M12 x 1.75 x 70 mm, GR 8.8 ............................................................... 1
26 59925 Threaded Rod, M12 x 1.75 x 12.75 cm ...................................................................... 1
27 67722 Washer - Flat, Hardened, M12 ................................................................................... 2
28 62774-S Tongue Assembly with Decals, (models with hydraulic brakes) (shown)
(includes 4 each index numbers 8, 15 and 18 and index number 17) ......................... 1
— 62775-S Tongue Assembly with Decals, (models with electric brakes)
(includes 4 each index numbers 8, 15 and 18 and index number 17) ........................ —
29 76590 Tounge Interface Shim, Thin ..................................................................................... 1*
30 67611 Tounge Interface Shim .............................................................................................. 1*
* Quantity listed for this item is approximate. Actual quantity may vary to ensure proper fit.

Figure 2-B REV A

Base - Models with Mechanical Brakes
1 2 3 4 5 7 9 9 12 14 15 16
6 8 10 11 13
11
19 18 17
20
22 21
22 21
23
38
22 21
36 37
24
35
34
25
33
32
28
31
31 29
28 30 28 27 26

REV A FIGURE 2-B
1 55021 Power Cord - United States & Canada, 125V AC, 13A ............................................... 1
— 55018 Power Cord - United Kingdom & Ireland, 250V AC, 13A ........................................... —
— 55019 Power Cord - Continental Europe, 250V AC, 10A ..................................................... —
— 55020 Power Cord - England, 240V AC, 16A ....................................................................... —
— 55033 Power Cord - Italy, 250V AC, 10A ............................................................................. —
— 55034 Power Cord - Japan, 125V AC, 15A .......................................................................... —
— 55035 Power Cord - Israel, 250V AC, 10A ........................................................................... —
— 55036 Power Cord - India, 250V AC, 10A ............................................................................ —
— 55037 Power Cord - Denmark, 250V AC, 10A ..................................................................... —
— 55038 Power Cord - Australia, 250V AC, 10A ...................................................................... —
— 55039 Power Cord - Switzerland, 250V AC, 10A ................................................................. —
2 48048 Bracket - Outlet Box ................................................................................................... 1
3 46440 Connector - IEC 320 Inlet ........................................................................................... 1

— 46441 Pin - IEC Connector .................................................................................................. —
4 55010 Lock - Connector ........................................................................................................ 1
6 49368 Nut - Nylock, M3 x 0.5 mm ......................................................................................... 2
8 22736 Nut - Lock, M10 x 1.5 mm .......................................................................................... 2
9 67498 Screw - HHC, M16 x 130 mm ..................................................................................... 3
10 49414 Fender Washer, M16 .................................................................................................. 1
11 49362 Nut - Nylock, M16 ....................................................................................................... 3
13 25368 Nut - Nylock, M8 ......................................................................................................... 4
14 43456 Boom Hold-down Clamp ............................................................................................. 1
15 67880 Alignment Bracket ...................................................................................................... 1
16 41807 Wear Pad, 3.25 x 1 x 0.5 inch .................................................................................... 2
17 25548 Screw - HHC, M10 x 1.5 x 40 mm, GR 8 .................................................................... 2
18 22699 Washer - Flat, M10 ..................................................................................................... 2
19 22736 Nut - Lock, M10 x 1.5 mm .......................................................................................... 8
20 84460 Tongue Assembly with Decals ................................................................................... 1

FIGURE 2-B REV A
1 2 3 4 5 7 9 9 12 14 15 16
6 8 10 11 13
11
19 18 17
20
22 21
22 21
23
38
22 21
36 37
24
35
34
25
33
32
28
31
31 29
28 30 28 27 26

REV A FIGURE 2-B
22 22736 Nut - Nylock, M10 ....................................................................................................... 6
23 67883 Tongue Jack Mount .................................................................................................... 1
24 62122 Lock Pin Assembly ..................................................................................................... 1
25 58160 Tongue Jack Assembly (includes index numbers 24 and 26 through 31) ................... 1
— 67412 Tongue Jack .............................................................................................................. —
— 72315 Cap ........................................................................................................................... —
26 48118 Wheel and Tire Assembly - Pneumatic, 12 inches ..................................................... 2
27 59754 Tongue Jack Caster ................................................................................................... 1
28 49366 Nut - Nylock, M12 ....................................................................................................... 3
30 59925 Threaded Rod, M12 x 1.75 x 12.75 cm ...................................................................... 1
31 67722 Washer - Flat, Hardened, M12 ................................................................................... 2
32 67930 Bracket - Brake Cable Mount ..................................................................................... 1
33 67882 Tongue Jack Interface ................................................................................................ 1
34 67919 Bracket - Tongue Mount, Rear ................................................................................... 1
35 59934 Cover - Lower Base .................................................................................................... 1
36 49387 Screw, M10 x 1.5 x 12 mm ......................................................................................... 4
37 49408 Lock Washer, M8 ....................................................................................................... 4
38 59912 Nut - Spring Clip, M8 .................................................................................................. 4

Figure 2-C REV A

Hitch Options - Models with Electric and Hydraulic Brakes
3 2
3 4
3 2
3 2
3 2
5
2 - 10 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-C
1 Ref. Tongue Assembly with Decals (refer to Figure 2-A) .................................................. —
2 59969 Screw - HHC, M16 x 2 x 30 mm, GR 8.8 .................................................................... 4
3 49362 Nut - Nylock, M16 x 2 mm ........................................................................................ 12
4 59711 Screw - HHC, M16 x 2 x 110 mm, GR 8.8 .................................................................. 8
5 59752 Coupler - Lever Lock, 2 5/16 inches ............................................................................ 1

— 67535 Coupler - Lever Lock, 2 inches .................................................................................. —
6 59720 Coupler - Pintle Ring .................................................................................................. 1

— 67232 Coupler - Pintle Ring, 65 mm (CE models) ................................................................ —
7 67230 Coupler - Bulldog, 2 inches ........................................................................................ 1

— 67231 Coupler - Bulldog, 2 5/16 inches ................................................................................. —
8 59753 Coupler - Clevis .......................................................................................................... 1
9 67229 Coupler - Ball, 2 inches, Twist Lock (ANSI models) ................................................... 1

— 67233 Coupler - Ball, 50 mm, Twist Lock (CE models) ........................................................ —
Part No. 84459 Genie TMZ-50/30 2 - 11

Section 2 • Base Components October 2005
Figure 2-D REV B

Hydraulic Hitch Actuator Assembly (before serial number T5002-111)
1 3 4 6 4 7 8 9 10
2 5 2 5 2
5 11
13 12
14
15
17 16
18
19
20
21
22
23
24
25
28 27 27 26
29
32 31 30
2 - 12 Genie TMZ-50/30 Part No. 84459

October 2005 Section 2 • Base Components
REV B FIGURE 2-D
— 59582 Hitch Assembly (includes index numbers 1 through 18, 20 through 25, 31 and 32) ... —
— 62769 Kit - Emergency Lever Replacement (includes index numbers 10, 13 and 15) .......... —
— 62770 Kit - Cast Master Cylinder Repair .............................................................................. —
— 97453 Kit - Plastic Mster Cylinder Repair ............................................................................. —
— 62771 Kit - Coupler Repair ................................................................................................... —
1 62765 Pin - Damper, Front Shock ......................................................................................... 1
2 62866 Pin - Cotter, 1.5 x 0.156 inch ...................................................................................... 3
3 62766 Channel - Coupler Mounting ....................................................................................... 1
4 62863 Screw - HHC, 5/16 -18 x 0.5 inch, GR 5 ...................................................................... 2
5 62864 Washer - Lock, External Tooth, 5/16 inch .................................................................... 4
6 62865 Pin - Roller, Outer ....................................................................................................... 1
7 62867 Pin - Roller, Inner ....................................................................................................... 1
8 62868 Roller .......................................................................................................................... 1
9 62869 Cover - Roller ............................................................................................................. 1
10 62870 Cable Assembly (includes hooks) .............................................................................. 1

— 62772 Hook - Cable Assembly ............................................................................................. —
11 62871 Screw - HHC, 5/16 -18 x 0.63 inch, GR 5 .................................................................... 2
12 62872 Lever Guide ................................................................................................................ 1
13 62873 Emergency Lever Spring ............................................................................................ 1
14 62874 Cap - Master Cylinder (includes O-ring) ..................................................................... 1

— 62773 O-ring ........................................................................................................................ —
15 62877 Emergency Lever ....................................................................................................... 1
16 62875 Screw - HHC, 1/4 -20 x 3/4 inch, GR 5 ......................................................................... 4
17 62876 Washer - Lock, Internal Tooth, 1/4 inch ....................................................................... 4
18 62878 Cover - Actuator Case ................................................................................................ 1
19 67304 Brake Line, 148 inches ............................................................................................... 1
20 62760 Actuator Case ............................................................................................................ 1
21 62762 Gasket - Cast Master Cylinder ................................................................................... 1

— 75871 Gasket - Plastic Master Cylinder
Part No. 84459 Genie TMZ-50/30 2 - 13

FIGURE 2-D REV B
1 3 4 6 4 7 8 9 10
2 5 2 5 2
5 11
13 12
14
15
17 16
18
19
20
21
22
23
24
25
28 27 27 26
29
32 31 30
2 - 14 Genie TMZ-50/30 Part No. 84459

REV B FIGURE 2-D
22 62761 Connector - Orifice, 0.018 inch / 0.46 mm .................................................................. 1
23 62768 Cast Master Cylinder with Gasket (includes index number 21) ................................... 1
— 75873 Plastic Master Cylinder with Gasket (includes index number 21) .............................. —
24 62879 Push Rod Assembly ................................................................................................... 1
25 62767 Glide Button - Nylatron ............................................................................................. 10
26 49383 Screw - HHC, M12 x 1.75 x 120 mm, GR 8.8 ............................................................. 3
27 49410 Washer - Flat, M12 ..................................................................................................... 6
28 49366 Nut - Nylock, M12 x 1.75 mm ..................................................................................... 3
29 24647 Grommet - Rubber, 3/8 I.D. x 7/8 O.D. inch ................................................................. 1
31 62763 Roller - Brake Actuator ............................................................................................... 2
32 62764 Shock Damper ........................................................................................................... 1
Part No. 84459 Genie TMZ-50/30 2 - 15

Figure 2-D.1 REV A

Hydraulic Hitch Actuator Assembly (after serial number T5002-110)
1 3 4 7 8
2 2
10 9
11
12
13
14
16 15
6
17
5
18
19
20
21
22
23
24
27 26 26 25
28
30 29
2 - 16 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-D.1
— 59582 Hitch Assembly (includes index numbers 1 through 19, 21 through 24, and 31) ........ 1
— 62769 Kit - Emergency Lever Replacement (includes index numbers 8, 12 and 14) ............ —
— 62770 Kit - Master Cylinder Repair (drum) ........................................................................... —
— 62771 Kit - Coupler Repair ................................................................................................... —
1 62765 Pin - Damper, Front Shock ......................................................................................... 1
2 62866 Pin - Cotter, 1.5 x 0.156 inch (3.8 x 0.39 cm) ............................................................. 3
3 62766 Channel - Coupler Mounting ....................................................................................... 1
4 97455 Upper Slider ............................................................................................................... 1
5 97456 Lower Slider ............................................................................................................... 1
6 97457 Side Spacers .............................................................................................................. 2
7 75866 Connecting Pin ........................................................................................................... 1
8 62870 Cable Assembly (includes hooks) .............................................................................. 1

— 62772 Hook - Cable Assembly (2 each required) ................................................................. —
10 62864 Washer - Lock, External Tooth, 5/16 inch .................................................................... 2
11 62872 Lever Guide ................................................................................................................ 1
12 62873 Lever Spring - Emergency .......................................................................................... 1
13 62874 Cap - Master Cylinder ................................................................................................ 1

— 62773 O-Ring, Master Cylinder ............................................................................................ —
14 62877 Emergency Lever ....................................................................................................... 1
15 75868 Screw - UNC, 1/4 -20 x 3.00 inch, GR 5 ...................................................................... 4
16 75869 Washer - Lock, Internal Tooth, 1/4 inch ....................................................................... 4
17 97458 Actuator Case, 3 Bolt Mount ....................................................................................... 1
18 75871 Gasket - Master Cylinder ............................................................................................ 1
19 75873 Master Cylinder with Gasket (includes index number 18) ........................................... 1
20 67304 Brake Line, 148 inches (3.8 m) ................................................................................... 1
Part No. 84459 Genie TMZ-50/30 2 - 17

FIGURE 2-D.1 REV A
1 3 4 7 8
2 2
10 9
11
12
13
14
16 15
6
17
5
18
19
20
21
22
23
24
27 26 26 25
28
30 29
2 - 18 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-D.1
21 62761 Connector, Orfice, .018 inches (0.46 mm) .................................................................. 1
22 75872 Nut, Hex, 1/4 -20 inches .............................................................................................. 4
23 75874 Boot, Cylinder Master ................................................................................................. 1
24 62879 Push Rod Assembly ................................................................................................... 1
25 49366 Nut - Nylock, M12 ....................................................................................................... 3
26 49410 Washer - Flat, M12 ..................................................................................................... 6
28 24647 Grommet - Rubber, 0.375 I.D. x 0.788 O.D. inch (9.525 I.D. x 20.015 O.D. mm) ...... 1
30 62764 Damper - Shock ......................................................................................................... 1
Part No. 84459 Genie TMZ-50/30 2 - 19

Figure 2-E REV A

Axle and Hub - Models with Electric and Hydraulic Brakes
2 1
11
7 8
10
7 8
6 5
2 - 20 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-E
2 49362 Nut - Nylock, M16 x 2 mm .......................................................................................... 4
3 76358 Axle - Models with Electric Brakes (shown) ................................................................ 1

— 76357 Axle - Models with Hydraulic Brakes ......................................................................... —
4 76332 Spacer - Axle, Universal ............................................................................................. 2
5 76323 Tire and Wheel Assembly ........................................................................................... 2

— 80290 Wheel, 14.5 inches .................................................................................................... —
— 80288 Tire, 14.5 inches, Load Range F ............................................................................... —
6 46717 Nut - Lug, 1/2 -20 UNF .............................................................................................. 12
8 49366 Nut - Lock, M12 x 1.75 mm ...................................................................................... 10
9 85251 Fender Assembly with Decal ...................................................................................... 2
10 59979 Spacer - Axle .............................................................................................................. 2
11 76163 Fender Mount, Right (ground controls side) (shown) .................................................. 1

— 76164 Fender Mount, Left (engine or battery pack side) ...................................................... —
Part No. 84459 Genie TMZ-50/30 2 - 21

Section 2 • Base Components July 2005
Figure 2-F REV B

Axle and Hub - Models with Mechanical Brakes
1 1
2 2
10
3
5
7 6 4
2 - 22 Genie TMZ-50/30 Part No. 84459

July 2005 Section 2 • Base Components
REV B FIGURE 2-F
2 49362 Nut - Nylock, M16 x 2 mm .......................................................................................... 4
3 67909 Axle ........................................................................................................................... —
4 49366 Nut - Lock, M12 x 1.75 mm ........................................................................................ 2
6 67928 Bracket - Fender Mount .............................................................................................. 1
7 48110 Fender ........................................................................................................................ 1
8 55140 Nut - Lug, M12 x 1.5 ................................................................................................... 6
9 67912 Tire and Wheel Assembly ........................................................................................... 2
10 59979 Spacer - Axle .............................................................................................................. 4
Part No. 84459 Genie TMZ-50/30 2 - 23

Figure 2-G REV A

Brakes - Electric
24
22 23
21
18 19 20
1
5
17
16
15
14
13
12 11 10 9 8 7 6 5 4 3 2
2 - 24 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-G
1 Ref. Cable - Electric Brake (refer to Figure 2-I) ................................................................. —
2 65207 Grease Seal ............................................................................................................... 2
3 65208 Bearing - Inner Cone .................................................................................................. 2
4 65209 Race - Inner Bearing .................................................................................................. 2
5 65220 Brake Shoe Kit (includes hold-down pins) .................................................................. 2
6 65211 Hub - Brake Drum, 12 x 2 inches ............................................................................... 2

— 44649 Wheel Stud, 1/2 -20, UNF .......................................................................................... —
7 65212 Race - Outer Bearing ................................................................................................. 2
8 65213 Bearing - Outer Cone ................................................................................................. 2
9 52258 Washer - Spindle ........................................................................................................ 2
10 45114 Pin - Cotter, 0.219 x 1.75 inches ................................................................................ 2
11 52259 Nut - Castle ................................................................................................................ 2
12 65215 Cap - Dust .................................................................................................................. 2
13 65216 Adjuster - Brake ......................................................................................................... 2
14 65217 Spring - Brake Adjuster .............................................................................................. 2
15 65218 Pivot Pin and Cam Assembly ..................................................................................... 2
16 65219 Actuating Cam ............................................................................................................ 2
17 65221 Spring - Retractor ....................................................................................................... 2
18 65222 Nut - Lock, HHC, 3/4 -16 ............................................................................................. 2
19 5397 Washer - Flat, 5/16 inch ............................................................................................... 2
20 65224 Nut - Lock, HHC 5/16 -18 ............................................................................................. 2
21 65225 Lever - Parking Brake ................................................................................................. 2
22 59972 Pin - Clevis ................................................................................................................. 1
23 12016 Pin - Cotter, 0.313 x 0.75 inch .................................................................................... 1
24 Ref. Cable - Parking Brake (refer to Figure 2-I) ................................................................ —
Part No. 84459 Genie TMZ-50/30 2 - 25

Figure 2-H REV B

Brakes - Hydraulic
26
25
24 3 2 1
4
23
22
21
5
21
3 2 6
20
7
19 8
18 17 16 15 14 13 12 11 10 9
2 - 26 Genie TMZ-50/30 Part No. 84459

REV B FIGURE 2-H
1 49379 Screw - HHC, M8 x 1.25 x 0.25 mm, GR 8.8 .............................................................. 2
2 33277 Washer - Flat, M8 ....................................................................................................... 4
3 25368 Nut - Nylock, M8 x 1.25 mm ....................................................................................... 3
4 67219 Bracket - Brake Line Mount ........................................................................................ 1
5 67304 Brake Line, 148 inches ............................................................................................... 1
7 67302 Hose - Brake, 38 inches ............................................................................................. 2
8 48309 Fitting - Tee, Brake Line ............................................................................................. 1
9 65207 Grease Seal ............................................................................................................... 2
10 65208 Bearing - Inner Cone .................................................................................................. 2
11 65209 Race - Inner Bearing .................................................................................................. 2
12 65211 Hub - Brake Drum, 12 x 2 inches ............................................................................... 2

— 44649 Wheel Stud, 1/2 -20, UNF .......................................................................................... —
13 65212 Race - Outer Bearing ................................................................................................. 2
14 65213 Bearing - Outer Cone ................................................................................................. 2
15 52258 Washer - Spindle ........................................................................................................ 2
16 45114 Pin - Cotter, 7/32 x 1.75 inches .................................................................................... 2
17 52259 Nut - Castle ................................................................................................................ 2
18 65215 Cap - Dust .................................................................................................................. 2
19 65239 Adjuster - Brake ......................................................................................................... 2
20 65238 Spring - Brake Adjuster .............................................................................................. 2
21 65237 Spring - Return ........................................................................................................... 4
22 62147 Pad - Anchor Post ...................................................................................................... 2
23 62148 Brake Shoe Kit (includes hold down pins) .................................................................. 2
24 62149 Push Rod ................................................................................................................... 2
25 52261 Brake Cylinder - Uni Servo (ground controls side) (shown) ........................................ 1
— 52262 Brake Cylinder - Uni Servo (function manifold side) .................................................. —
26 Ref. Cable - Parking Brake (refer to Figure 2-I) ................................................................ —
Part No. 84459 Genie TMZ-50/30 2 - 27

Figure 2-I REV A

Parking Brake and Cables
1 2 3 4 6 8 9
5 7 10
41
40
39
38 5
37
33
36
13 12 11
1
35
34
33
31 25
30 29 24
8 28 13
32 7 10 27 26 23 22 21 20 19 18 17 16 15 14
2 - 28 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-I
1 7265 Rivet - Steel, 1/4 x 0.375 inch ...................................................................................... 6
2 59892 Switch - Breakaway (models with Electric Brakes) ..................................................... 1
3 76401 Bracket - Side Marker Light (CSA models) ................................................................. 2
4 49401 Screw - HHC, M8 x 100 .............................................................................................. 4
5 25368 Nut - Nylock, M8 x 1.25 mm ....................................................................................... 6
7 22736 Nut - Nylock, M10 x 1.5 mm ....................................................................................... 2
8 52135 Side Marker Light Assembly (ANSI and CSA models) ............................................... 4
— 65206 Lens - Side Marker Light Assembly ........................................................................... —
— 65231 Bulb, 14V DC ............................................................................................................ —
8 67875 Side Marker Light Assembly (CE models) .................................................................. 2

— 72107 Lens - Side Marker Light Assembly ........................................................................... —
— 72108 Bulb, 12V DC ............................................................................................................ —
9 49417 Screw - PHM, M5 x 0.8 x 16 mm ................................................................................ 4
10 27082 Nut - Nylock, M5 x 0.8 mm ......................................................................................... 4
11 49386 Screw, M8 x 1.25 x 40 mm ......................................................................................... 4
12 49364 Nylock Nut, M6 ........................................................................................................... 4
13 25926 Flat Washer, M6 (Drive models) ................................................................................. 1
14 67265 Parking Brake Cable - Hydraulic ................................................................................ 2

— 48121 Parking Brake Cable - Electric ................................................................................... —
— 67775 Parking Brake Cable - Mechanical ............................................................................. 1
15 59975 Nut - HHC, 5/16 -24 UNF x 0.75 inch ........................................................................... 2
16 46716 Bumper - Rubber ........................................................................................................ 2
17 52342 Tension Equalizer Assembly ...................................................................................... 1
18 67737 Threaded Rod, M8 x 5.5 mm (Non-drive models) ....................................................... 1

— 48218 Threaded Rod, M8 x 10 mm (Drive models) .............................................................. —
19 67707 Bracket - Parking Brake Cylinder (Drive models) ....................................................... 1
20 67706 Cylinder - Parking Brake (Drive models) .................................................................... 1
21 67708 Glide Pad - Parking Brake (Drive models) .................................................................. 4
22 67709 Glider - Parking Brake ................................................................................................ 1
Part No. 84459 Genie TMZ-50/30 2 - 29

FIGURE 2-I REV A
1 2 3 4 6 8 9
5 7 10
41
40
39
38 5
37
33
36
13 12 11
1
35
34
33
31 25
30 29 24
8 28 13
32 7 10 27 26 23 22 21 20 19 18 17 16 15 14
2 - 30 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-I
23 32309 Screw, M8 x 1.25 x 60 mm (Drive models) ................................................................. 1

24 33277 Flat Washer, Hardened, M8 (Drive models) ............................................................... 1
25 25368 Nylock Nut, M8 ........................................................................................................... 1
26 76450 Connector - Limit Switch (Drive models) .................................................................... 1
27 47187 Switch - Limit with Roller Head (Ddrive models) ......................................................... 1

— 19491 Contact - Limit Switch ................................................................................................ —
28 49413 Flat Washer, M5 ......................................................................................................... 2
29 48040 Screw, M5 x 0.8 x 40 mm (Drive models) ................................................................... 2
30 22700 Lock Washer, M10 ..................................................................................................... 1
31 22699 Flat Washer, M10 ....................................................................................................... 1
32 52186 Cable Clamp - Parking Brake ..................................................................................... 1
33 67413 Cable - Parking Brake (Electric and Hydraulic brake models) .................................... 1
— 76185 Cable - Parking Brake (Mechanical brake models) ..................................................... 2
34 52185 Spacer - Cable Clamp, Parking Brake ........................................................................ 1
35 16073 Clamp - Rubber Cushioned, 5/8 inch ........................................................................... 8
36 28443 Cable Tie - Black, 11.5 inches .................................................................................... 4
37 65204 Pin and Spacer Kit (includes spacers, clevis pin, cotter pin and washer) ................... 1
38 28214 Screw - HHC, M8 x 1.25 x 45 mm .............................................................................. 2
39 48104 Lever - Parking Brake (includes index number 18) ..................................................... 1
40 1505 Electrical Cord, 16 Gauge, 2 Conductor ...................................................... 146 inches
41 67316 Wire Harness (Hydraulic brake models) ..................................................................... 1

— 67225 Wire Harness (Electric brake models) ....................................................................... —
— 67996 Wire Harness (Mechanical brake models) ................................................................. —
Part No. 84459 Genie TMZ-50/30 2 - 31

Figure 2-J REV A

Wheel Drive - Power Wheel Assist Option
1 3 4 5 6 9 10
2 7
8
11
30
13 12
15 14
22 23 29
16
28
17 18 8 8 18 17
13 12
21
13 23 20
27 26 25 24 22 19
2 - 32 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-J
1 59971 Screw - HHC, M12 x 1.75 x 80 mm, Gr 8.8 ................................................................ 8
2 49366 Nut - Nylock, M12 x 1.75 mm ..................................................................................... 8
3 48088 Motor - Drive .............................................................................................................. 2

— 44782 Seal Kit ...................................................................................................................... —
4 76363 Spacer - Drive Mount ................................................................................................. 1
5 65181-S Drive Motor Mount Assembly with Bearings (includes index number 28) ................... 2
6 48097 Pin - Clevis, 0.75 x 5.75 inches .................................................................................. 2
7 45114 Pin - Cotter, 0.219 x 1.75 inches ................................................................................ 2
8 6564 Shim Washer, 0.75 x 1.125 x 0.093 inch .................................................................... 3
9 36369 Bearing, 0.75 I.D. x 1 O.D. x 0.75 inch ....................................................................... 4
10 48096 Spring - Drive Mount .................................................................................................. 2
11 67521 Drive Motor Cylinder ................................................................................................... 2

— 84466 Seal Kit ...................................................................................................................... —
13 22736 Nut - Lock, M10 x 1.5 mm ........................................................................................ 12
14 42124 Screw - SHS, 1/2 -13 x 1.25 inches ............................................................................. 4
15 6198 Nut - Nylock, 1/2 -13 .................................................................................................... 4
16 76351 Drive Mount (ground controls side) (shown) ............................................................... 1

— 76352 Drive Mount (function manifold side) ......................................................................... —
17 59973 Pin - Clevis, 0.75 x 5 inches ....................................................................................... 4
18 5361 Pin - Cotter, 0.125 x 1.5 inches .................................................................................. 4
20 59912 Nut - Spring Clip, M8 .................................................................................................. 4
21 49408 Lock Washer, M8 ....................................................................................................... 4
23 6021 Washer - Lock, 3/8 inch ............................................................................................... 2
24 48054-S Bracket - Axle Reinforcement ..................................................................................... 2
Part No. 84459 Genie TMZ-50/30 2 - 33

FIGURE 2-J REV A
1 3 4 5 6 9 10
2 7
8
11
30
13 12
15 14
22 23 29
16
28
17 18 8 8 18 17
13 12
21
13 23 20
27 26 25 24 22 19
2 - 34 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-J
26 Ref. Manifold - Power Wheel Assist Option (refer to Figure 2-K) ...................................... —
27 59927-S Cover - Drive Manifold ................................................................................................ 1
28 76355 Bearing - Flanged, 0.75 x 0.875 x 0.5 ......................................................................... 2
29 67419 Washer - Flat, 0.34 I.D. x 2 O.D. x 0.05 inch .............................................................. 2
30 48098-S Wheel - Self Drive ...................................................................................................... 2
Part No. 84459 Genie TMZ-50/30 2 - 35

Figure 2-K REV A

Drive Manifold - Power Wheel Assist Option
8 2
8 4
7
2
6 5 4
2 - 36 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-K
— 67528 Manifold - Drive, Power Wheel Assist Models ........................................................... —

— 28750 O-ring Kit (services SAE fittings, HydraForce, Compact Controls and Sun valves) ... —
— 49612 O-ring Kit (services O-ring Face Seal fittings) ........................................................... —
— 33994 Plug and Cap Kit (for SAE ports) ............................................................................... —
— 49613 Plug and Cap Kit (for O-ring Face Seal fittings) ......................................................... —
1 52380 Valve - Directional, 3 position 4 way (includes index numbers 4 and 5) ..................... 2
— 44230 Seal Kit ...................................................................................................................... —
2 62124 Coil, 10V DC, Dual Spade, Size 10 (Gasoline models) .............................................. 4
— 67764 Coil, 20V DC, Dual Spade, Size 10 (Bi-fuel and DC models) .................................... —
3 44175 Spacer - Dual Coil, Size 10 ........................................................................................ 2
4 44174 Nut - Coil .................................................................................................................... 3
5 46215 Coil - Solenoid Valve, 10V DC, Dual Spade, Size 8 (Gasoline models) ...................... 1
— 67763 Coil - Solenoid Valve, 20V DC, Dual Spade, Size 8 (Bi-fuel and DC models) ............ —
6 44170 Valve - Solenoid, N.O. ................................................................................................ 1

— 44228 Seal Kit ...................................................................................................................... —
7 52907 Valve - Check, 5 psi / 0.344 bar ................................................................................. 2

— 62341 Seal Kit ...................................................................................................................... —
8 33549 Valve - Counterbalance .............................................................................................. 2

— 43018 Seal Kit ...................................................................................................................... —
Part No. 84459 Genie TMZ-50/30 2 - 37

Figure 2-L REV A

Control Box - Power Wheel Assist Option
1 3 4 6 8 10 11 8
2 5 7 9 9
5
12
14 13
15
9 8
16
17
18
19
20
21
28
27
26 25 24 23 22
2 - 38 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-L
1 27068 Nut - Nylock, M10 x 1.5 x 1.25 mm ............................................................................. 4
3 16073 Clamp - Rubber Cushioned, 0.63 inch x 1/4 inch ......................................................... 1
4 49375 Screw, M6 x 1 x 16 mm .............................................................................................. 1
5 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 4
6 49376 Screw, M6 x 1 x 25 mm .............................................................................................. 3
7 44722 Stud - Control Box ...................................................................................................... 3
8 49379 Screw, M8 x 1.25 x 25 mm ......................................................................................... 4
9 25368 Nylock Nut, M8 ........................................................................................................... 4
10 67364-S Cover - Drive Control Box .......................................................................................... 1
11 84507 Parking Brake Decal Plate Assembly with Decal ........................................................ 1
12 65165-S Drive Control Mount Assembly with Decal .................................................................. 1
13 49363 Nylock Nut, M4 ........................................................................................................... 2
14 49404 Screw - HHC, M4 x 0.7 x 16 mm ................................................................................ 2
15 44719 Latch - Over Center .................................................................................................... 1
16 38456 Bracket - Cable Wrap ................................................................................................. 1
17 62819 Keeper - Over Center Latch ....................................................................................... 1
18 76381 Power Wheel Assist Option Control Box with Decal

(includes index numbers 15 through 22) ..................................................................... 1
19 33321 Push Button with Base - Red Mushroom Head .......................................................... 1

— 32614 Push Button - Red Mushroom Head .......................................................................... —
— 33020 Base - Push Button (includes one each N.C. contact) ............................................... —
— 33328 Base - Push Button ................................................................................................... —
— 29732 Contact - N.C. ........................................................................................................... —
20 48275 Joystick - Drive Controller, Drive Option (includes connector) .................................... 1
21 65230 Screw - PHS, 4-40 x 0.75 inch ................................................................................... 4
22 76094 Decal - Overlay, Drive Controls .................................................................................. 1
23 76386 Printed Circuit Board Assembly .................................................................................. 1
Part No. 84459 Genie TMZ-50/30 2 - 39

FIGURE 2-L REV A
1 3 4 6 8 10 11 8
2 5 7 9 9
5
12
14 13
15
9 8
16
17
18
19
20
21
28
27
26 25 24 23 22
2 - 40 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-L
24 52344 Squeeze Connector (includes nylon nut) .................................................................... 1
25 48261 Control Cable, Drive Controls to Ground Controls ...................................................... 1

— 62789 Connector - Platform Cable, Male ............................................................................. —
— 62790 Connector - Platform Cable, Female ......................................................................... —
26 49371 Screw - PHM, M4 x 0.7 x 10 mm ................................................................................ 2
27 49412 Washer - Flat, M4 ....................................................................................................... 4
28 49363 Nut - Nylock, M4 x 0.7 mm ......................................................................................... 7
Part No. 84459 Genie TMZ-50/30 2 - 41

Figure 2-M REV A

Outrigger Installation
1 3 4 6 7 8 7 9 8
2 5 10
40
38 39
37 9 10
34 35 36
11
12
13
33 11
18 19 11
25 26 27 14
15 10
16
17
32 19 18
31
27 27 27
26 10 26 26 23
25 30 29 28 25 25 24 22 21 20
2 - 42 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-M

2 22700 Washer - Lock, M10 x 1.5 mm .................................................................................... 2
3 48122-S Guard - Cylinder (before serial number T5001-128) ................................................... 1
— 76194 Guard - Cylinder (after serial number T5001-127) (shown) ....................................... —
4 49375 Screw - HHC, M6 x 1 x 16 mm, GR 8.8 ...................................................................... 2
5 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 2
6 48120 Wear Pad - Cylinder Guard, 4 x 3 x 1 inch (before serial number T5001-128) ........... 1
— 76194 Wear Pad - Cylinder Guard (after serial number T5001-127) (shown) ...................... —
7 48232 Pin - Outrigger Cylinder, 7.75 x 1.25 inches ............................................................... 2
8 43459 Rod End, 0.375 x 3.69 inches .................................................................................... 2
10 22736 Nut - Lock, M10 x 1.5 mm .......................................................................................... 8
11 35675 Bearing, 1.25 I.D. x 1.5 O.D. x 1.25 inches ................................................................. 6
12 67726 Cylinder - Outrigger (before serial number T5001-196) .............................................. 1
— 72005 Bleeder Screw ........................................................................................................... —
— 62795 Seal Kit ...................................................................................................................... —
12 76527 Cylinder - Outrigger (after serial number T5001-195) ................................................. 1
— 76529 Bleeder Screw ........................................................................................................... —
— 83010 Seal Kit ...................................................................................................................... —
13 48113 Valve - Solenoid, N.C, Bi-Directional Poppet .............................................................. 1
14 48076-S Plate - Outrigger Pin Retainer .................................................................................... 2
16 62804-S Outrigger Assembly - Complete with Decals (includes index numbers 11, 26 through
33, 4 each index number 12 and 1 each index numbers 19 and 20) .......................... 1
— 62806-S Outrigger Assembly with Decals (includes 2 each index number 12) ........................ —
17 59701-S Bracket - Tail Light Retainer ....................................................................................... 1
18 32645 Screw - HHC, 3/8 -16 x 5 inches, GR 5 ....................................................................... 4

19 7713 Nut - Low Profile Nylock, 3/8 - 16 ................................................................................ 4
20 1505 Electrical Cord, 16 Gauge, 2 Conductor ........................................................ 90 inches
21 7056 Squeeze Connector, 1/2 inch NPT .............................................................................. 1

Part No. 84459 Genie TMZ-50/30 2 - 43

FIGURE 2-M REV A
1 3 4 6 7 8 7 9 8
2 5 10
40
38 39
37 9 10
34 35 36
11
12
13
33 11
18 19 11
25 26 27 14
15 10
16
17
32 19 18
31
27 27 27
26 10 26 26 23
25 30 29 28 25 25 24 22 21 20
2 - 44 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 2-M
22 27082 Nut - Nylock, M5 x 0.8 mm ......................................................................................... 8

23 48040 Screw - HHC, M5 x 0.8 x 40 mm, GR 8.8 ................................................................... 8
24 25050 Limit Switch with Roller Arm (before serial number T5002-22) ................................... 1
— 19491 Contact ...................................................................................................................... —
— 27643 Roller Arm ................................................................................................................. —
24 76457 Limit Switch with Roller Arm (after serial number T5002-21) ...................................... 1
— 76450 Connector .................................................................................................................. —
25 67298 Screw - SHS, 1/2 -13 x 0.625 inch .............................................................................. 4
26 48074 Bearing - Flange, 0.625 I.D. x 0.75 O.D x 0.437 inch ................................................. 4
27 6086 Nut - Low Profile Nylock, 1/2 -13 ................................................................................. 4
28 49399 Screw - FHS, M10 x 1.5 x 25 mm, GR 9.8 ................................................................. 4
29 48072 Wear Pad - Outrigger, 10 x 10 x 0.38 inch .................................................................. 1
30 48069-S Foot Pad ..................................................................................................................... 1
31 48073-S Bracket - Foot Pad, Swivel ......................................................................................... 1
32 48075 Spring - Outrigger ....................................................................................................... 4
33 52273 Tail Light, Left Side (shown) ....................................................................................... 1
— 52274 Tail Light, Right Side ................................................................................................. —
— 52276 Lens .......................................................................................................................... —
— 65232 Bulb, 12.8V DC .......................................................................................................... —
34 55017 Nut - Hex, M6 x 1 mm ................................................................................................ 2
35 49407 Washer - Lock, M6 ..................................................................................................... 2
36 55016 Bolt - Carriage, M6 x 1.0 x 16 mm .............................................................................. 2
37 59706-S Bracket - Left Tail Light (shown) ................................................................................. 1
— 59707-S Bracket - Right Tail Light ........................................................................................... —
38 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 2
40 48108 Pin - Outrigger ............................................................................................................ 2
Part No. 84459 Genie TMZ-50/30 2 - 45

Section 2 • Base Components July 2005
Figure 2-N REV A

Outrigger Manifold
Before serial number T5000-91
V1
LA
2
LB
Note: 'alpha' callouts refer

to corresponding notes on
the hydraulic schematic
After serial number T5000-91
LC
3
2 - 46 Genie TMZ-50/30 Part No. 84459

July 2005 Section 2 • Base Components
REV A FIGURE 2-N
— 76060 Outrigger Counterbalance Valve Manifold Kit (before serial number T5000-91) ........ —
— 76070 Outrigger Counterbalance Valve Manifold Kit (after serial number T5000-90) ........... —
1 36188 Valve - Counterbalance, 2000 psi (138 bar)

(before serial number T5000-91) ................................................................................ 2
(before serial number T5000-91) ................................................................................ 2
(after serial number T5000-90) ................................................................................... 1
Part No. 84459 Genie TMZ-50/30 2 - 47

Notes
2 - 48 Genie TMZ-50/30 Part No. 84459

April 2004 Section 3 • Engine Components
Section Three
Engine
Components
Part No.84459 Genie TMZ-50/30 3-1

Section 3 • Engine Components April 2004
Figure 3-A REV A

Honda GX340K1 Gasoline Engine, View 1
1 2 3
4
5
34
33
32
31 6
30
29
7
28
9
27
10
26
11
25
12
13
14
15
24 23 22 21 20 19 18 17 16

REV A FIGURE 3-A
1 65107 Cap - Fuel (includes gasket) ....................................................................................... 1

— 65108 Gasket ....................................................................................................................... —
2 65109 Strainer - Fuel ............................................................................................................. 1
3 65110 Fuel Tank, 1.85 Gallons ............................................................................................. 1
4 65111 Wing Nut - Air Cleaner Cover ..................................................................................... 1
5 65112 Cover - Air Cleaner ..................................................................................................... 1
6 65113 Wing Nut - Air Cleaner Element .................................................................................. 1
7 65114 Element - Air Cleaner (includes index number 11) ..................................................... 1
8 65115 O-ring, Adapter - Fuel Tank ........................................................................................ 1
9 65116 Adapter - Hose, Fuel Tank ......................................................................................... 1
10 65117 Clamp - Hose, Fuel Tank ............................................................................................ 2
11 65118 Filter - Outer, Air Cleaner Element ............................................................................. 1
12 65119 Base - Air Cleaner Element ........................................................................................ 1
13 65120 Gasket - Elbow, Air Cleaner ....................................................................................... 1
14 65121 Elbow - Air Cleaner .................................................................................................... 1
15 65122 Nut - Flange, 6 mm ..................................................................................................... 2
16 65123 Spacer - Elbow, Air Cleaner ....................................................................................... 2
17 65124 Spacer - Carburetor (before serial number T5002-25) (shown) .................................. 1

— 76483 Bracket - Choke (after serial number T5002-24) ....................................................... —
18 Ref. Hose - Fuel, 3/16 inch (refer to Honda engine authorized dealer) ................ 9.25 inches
19 65125 Lever - Choke, Carburetor (before serial number T5002-25) (shown) ........................ 1
20 65126 Lever - Petcock, Carburetor ....................................................................................... 1
21 65127 Carburetor (includes index number 20) ...................................................................... 1
22 65128 Gasket - Carburetor .................................................................................................... 1
23 65129 Insulator - Carburetor ................................................................................................. 1
24 65130 Gasket - Insulator ....................................................................................................... 1

FIGURE 3-A REV A
1 2 3
4
5
34
33
32
31 6
30
29
7
28
9
27
10
26
11
25
12
13
14
15
24 23 22 21 20 19 18 17 16

REV A FIGURE 3-A
25 62798 Spark Plug .................................................................................................................. 1
26 65131 Rod - Governor .......................................................................................................... 1

— 65132 Spring - Throttle Return ............................................................................................. —
27 65135 Arm - Governor .......................................................................................................... 1
28 65133 Spacer - Lower, Speed Control Lever ........................................................................ 1
29 65134 Lever - Speed Control ................................................................................................ 1
30 65136 Spring - Cable Return ................................................................................................. 1
31 65137 Spacer - Upper, Speed Control Lever ........................................................................ 1
32 65138 Washer - Speed Control Lever ................................................................................... 1
33 65139 Nut - Self Locking ....................................................................................................... 1
34 65140 Spring - Governor Arm ............................................................................................... 1

Figure 3-B REV A

1 2 3 4 5
10
11
12
13
14
12
16 15
16 15
24 16
25 23 22 21 20 19 15 18 17

REV A FIGURE 3-B
1 62840 Gasket - Exhaust Pipe ................................................................................................ 1

2 62841 Screw - Self Tapping, M5 x 8 mm............................................................................... 2
3 62842 Cover - Muffler ............................................................................................................ 1
4 62843 Spark Arrestor ............................................................................................................ 1
5 62844 Screw - Self Tapping, M4 x 6 mm............................................................................... 3
6 67285-S Exhaust Pipe (before serial number T5001-006) ........................................................ 1
— 76106 Exhaust Pipe (after serial number T5001-005) .......................................................... —
7 62825 Bolt - Flange, M6 x 12 mm ......................................................................................... 1
8 62846 Screw - PHM, M6 x 6 mm .......................................................................................... 1
9 62847 Muffler ........................................................................................................................ 1
10 62848 Gasket - Muffler .......................................................................................................... 1
11 62849 Pipe - Exhaust ............................................................................................................ 1
12 62845 Nut - Flange, 8 mm ..................................................................................................... 5
13 62850 Oil Filler Cap with Dipstick (includes gasket) .............................................................. 1
— 62851 Gasket ....................................................................................................................... —
14 62852 Heat Shield - Exhaust Pipe ......................................................................................... 1
15 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 6
16 6021 Washer - Lock, 3/8 inch ............................................................................................... 6
17 76554 Pump - Hydraulic, 2 Section (Drive models) ............................................................... 1
— 84461 Seal Kit ...................................................................................................................... —
18 76552 Pump - Hydraulic, 1 Section (Non-drive models) ........................................................ 1
— 84463 Seal Kit ...................................................................................................................... —
19 48221 Bell Housing ............................................................................................................... 1
— 65158 Cover - Plastic ........................................................................................................... —
20 62839 Key - Crankshaft ........................................................................................................ 1
21 48222 Coupler - Pump .......................................................................................................... 1
22 65848 Starter Assembly ........................................................................................................ 1
23 62853 Drain Plug - Oil ........................................................................................................... 2
24 62854 Washer - Drain Plug, 12 mm ...................................................................................... 2
25 62855 Oil Filler Cap (includes gasket) ................................................................................... 1
— 62856 Gasket ....................................................................................................................... —

Figure 3-C REV A

21 1 2
3
22
21 4
19 20 5
6
18
7
17 8
10
16 14
11
14 15
12
13

REV A FIGURE 3-C
1 62820 Screw - PHM, M6 x 12 mm ........................................................................................ 1
2 62821 Cover - Rear, Control Box .......................................................................................... 1
3 76482 Fuse, 15A, Key Switch ............................................................................................... 1
4 62823 Key Switch Assembly (includes index numbers 3 and 8) ............................................ 1
5 62824 Holder - Key Switch Assembly ................................................................................... 1
6 62825 Bolt - Flange, M6 x 12 mm ....................................................................................... 10
7 62826 Cover - Panel, Control Box ......................................................................................... 1
8 62827 Key - Key Switch ........................................................................................................ 1
9 62812 Pulley - Starter ........................................................................................................... 1
10 62832 Nut - Flange, 16 mm ................................................................................................... 1
11 62833 Cover - Fan ................................................................................................................ 1

— 62835 Spring - Starter Return .............................................................................................. —
14 22736 Nut - Lock, M10 x 1.5 mm .......................................................................................... 6
15 22699 Washer - Flat, M10 ..................................................................................................... 4
17 76456 Bracket - Solenoid Mount ........................................................................................... 1
18 51745 Solenoid - Throttle ...................................................................................................... 1

— 52513 Boot - Throttle Solenoid ............................................................................................. —
— 76459 Spring - Choke Rod ................................................................................................... —
20 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 2
21 21496 Nut - Hex, 1/4 -28 ........................................................................................................ 2
22 67454 Spring - Throttle .......................................................................................................... 1

Figure 3-D REV A

Hatz 1B30 Diesel Engine, View 1
1 2 3 4 5 6 5 7 8 9 10 11
33 34 35
12
14 13
15
32
16
31 17 13
30 20 19 18
21
22
23
29 24
28
25
27 26
3 - 10 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 3-D
1 62880 Heat Shield - Muffler (includes index number 2) ......................................................... 1
2 62881 Seal - Strip, Heat Shield ............................................................................................. 1
3 62913 Muffler ........................................................................................................................ 1

— 62914 Gasket (5 each required) ........................................................................................... —
— 62918 Seal - Strip, Muffler, 545 mm ..................................................................................... —
— 62919 Seal - Strip, Muffler, 105 mm ..................................................................................... —
4 62882 Plug - Valve Cover (includes O-rings) ........................................................................ 1

— 62884 O-ring ......................................................................................................................... 2
5 62885 Gasket - Air Filter Housing ......................................................................................... 2
6 62886 Mounting Plate - Air Filter Housing ............................................................................. 1
7 62887 Element - Air Filter ...................................................................................................... 1
8 62888 Nut - Retaining, Air Filter ............................................................................................ 1
9 62889 Cover - Air Filter ......................................................................................................... 1
10 62890 Seal -Cover, Air Filter ................................................................................................. 1
11 62891 Wing Nut - Cover, Air Filter ......................................................................................... 1
12 62883 Housing - Air Filter ...................................................................................................... 1
13 62892 Screw - Allen Head, M8 x 25 mm ............................................................................... 3
14 62893 Spacer - Housing, Air Filter ........................................................................................ 1
15 62894 Seal - Upper, Air Filter Housing, 246 mm ................................................................... 1
16 62895 Seal - Lower, Air Filter Housing, 365 mm ................................................................... 1
17 62896 Washer - Housing, Air Filter ....................................................................................... 1
18 62897 Seal - Breather Tube .................................................................................................. 1
19 62898 Breather Assembly (includes index numbers 18 and 20) ............................................ 1
20 62899 Seal - Breather ........................................................................................................... 1
21 62900 Cap - Breather ............................................................................................................ 1
22 62901 Diaphram - Rubber ..................................................................................................... 1
23 62902 Oil Filler Cap with Dipstick (includes index number 24) .............................................. 1
Part No.84459 Genie TMZ-50/30 3 - 11

FIGURE 3-D REV A
1 2 3 4 5 6 5 7 8 9 10 11
33 34 35
12
14 13
15
32
16
31 17 13
30 20 19 18
21
22
23
29 24
28
25
27 26
3 - 12 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 3-D
24 62903 O-ring, Dipstick ........................................................................................................... 1
25 62904 Filter - Engine Oil ........................................................................................................ 1
26 62905 Drain Plug - Engine Oil ............................................................................................... 2
27 62906 Gasket - Drain Plug .................................................................................................... 2
28 62908 Pump - Injection ......................................................................................................... 1

— 65080 O-ring, Injection Pump ............................................................................................... —
29 65081 Injector ....................................................................................................................... 1
30 62909 Starter, 12V DC .......................................................................................................... 1

— 62910 Mounting Strap .......................................................................................................... —
31 62911 Regulator - Voltage, 12V DC ...................................................................................... 1
32 62912 Bracket - Mounting, Voltage Regulator ....................................................................... 1
33 62915 Screw - Allen Head, Countersunk, M6 x 12 mm ......................................................... 3
34 62916 Plate - Retaining, Muffler Cover .................................................................................. 3
35 62917 Seal - Strip, Retaining Plate........................................................................................ 3
Part No.84459 Genie TMZ-50/30 3 - 13

Figure 3-E REV A

1 2 3 4
21 22
21 22
6 5
20 10
19 10 8
17 18 17 16 15 14 13 12 11 9 7
3 - 14 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 3-E
1 76554 Pump - Hydraulic, 2 Section (Drive models) .............................................................. —

— 84461 Seal Kit ...................................................................................................................... —
2 76552 Pump - Hydraulic, 1 Section (Non-drive models) ........................................................ 1

— 84463 Seal Kit .........................................................................................................................
3 48221 Bell Housing ............................................................................................................... 1

— 65158 Cover - Plastic ........................................................................................................... —
4 48222 Coupler - Pump .......................................................................................................... 1
6 49406 Washer - Lock, M4 ..................................................................................................... 6
7 65087 Screw - HHC, M18 x 55 mm ....................................................................................... 1
8 65088 Washer - Flat, M18 ..................................................................................................... 1
10 49407 Washer - Lock, M6 ..................................................................................................... 8
11 65090 Pulley ......................................................................................................................... 1
12 65091 Fan - Cooling .............................................................................................................. 1
13 65092 Flex Plate ................................................................................................................... 1
14 65093 Pin - Flex Plate ........................................................................................................... 3
15 65094 Flywheel Assembly with Decal (includes index numbers 4, 5, 11, 12 and 13) ............ 1
16 65095 Ring Gear ................................................................................................................... 1
17 65096 Alternator, 12V DC ..................................................................................................... 1
19 19872 Washer - Lock, M5 ..................................................................................................... 4
27 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 6
22 6021 Washer - Lock, 3/8 inch ............................................................................................... 6
Part No.84459 Genie TMZ-50/30 3 - 15

Figure 3-F REV A

1 2 3 4
22
20 21
19
18
17 8 13
15
16
13 8
15
14 12 11 10 9 7 6
3 - 16 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 3-F
1 65099 Cover Plate - Air Duct ................................................................................................. 1
2 65084 Filter - Fuel ................................................................................................................. 1
3 65100 Seal - Fuel Filter ......................................................................................................... 1
4 65085 Cap - Fuel .................................................................................................................. 1

— 65105 Gasket ....................................................................................................................... —
5 65083 Fuel Tank - Complete, 0.8 gallon / 3.03 liters

(includes index numbers 2 through 4) ........................................................................ 1
6 65101 Key - Ignition Box ....................................................................................................... 1
8 25926 Washer - Flat, M6 ....................................................................................................... 2
9 65102 Ignition Box Assembly (includes index number 6) ...................................................... 1
10 59929-S Plate - Throttle Mount ................................................................................................. 1
11 84560 Speed Control Lever Assembly .................................................................................. 1
13 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 3
14 65103 O-ring, Speed Control Assembly ................................................................................ 1
15 21496 Nut - Hex, 1/4 -28 ........................................................................................................ 2
16 22956 Rod - Choke ............................................................................................................... 1
18 51745 Solenoid - Throttle ...................................................................................................... 2

— 52513 Boot ........................................................................................................................... —
19 43392 Bumper - Rubber ........................................................................................................ 1
21 22700 Washer - Lock, M10 ................................................................................................... 2
22 48019-S Bracket - Solenoid Mount ........................................................................................... 1
Part No.84459 Genie TMZ-50/30 3 - 17

Figure 3-G REV A

18 19 1 4 6 7
2 5 5
17 3
16
15
3 8
10
1 14 3
11
12
13
13
12
3 - 18 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 3-G
2 67306 Washer - Fender, M8 ............................................................................................... 13
3 25368 Nut - Nylock, M8 x 1.25 mm ..................................................................................... 18
4 65146 Screw - HHC, M6 x 1 x 18 mm ................................................................................... 1
5 49407 Washer - Lock, M6 ..................................................................................................... 5

— 65149 Spring - Starter Return .............................................................................................. —
8 23057 Screw - HHC, M8 x 20 ................................................................................................ 1
9 84513 Cable Assembly, Ground Strap ....................................................................... 6 inches
10 76510 Engine Mount (after serial number T5003-152) .......................................................... 1
11 67402 Bumper - Vibration Mount (before serial number T5003-153) ..................................... 4

— 75260 Bumper - Vibration Mount (after serial number T5003-152) ....................................... —
12 7713 Nut - Nylock, 3/8 -16 .................................................................................................... 2
13 22699 Washer - Flat, M10 ..................................................................................................... 2
14 33277 Washer - Flat, M8 ....................................................................................................... 4
15 48159-S Bracket - Cover Stiffener ............................................................................................ 1
16 Ref. Cover Assembly (refer to Figure 4-M) ....................................................................... —
17 67478 Exhaust Pipe .............................................................................................................. 1
19 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 4
Part No.84459 Genie TMZ-50/30 3 - 19

Notes
3 - 20 Genie TMZ-50/30 Part No. 84459

April 2004 Section 4 • Turntable Components
Section Four
Turntable
Components

Section 4 • Turntable Components April 2004
Figure 4-A REV A

Turntable Rotator
3 2 1
21 22
20
19
17 18
16
15 4
14
5
13
6
12 7
11
4
9 8
10

REV A FIGURE 4-A
1 49362 Nylock Nut, M16 ......................................................................................................... 1
2 49414 Fender Washer, M16 .................................................................................................. 1
3 59711 Screw, M16 x 2 x 110 mm .......................................................................................... 1
4 59894 Screw - SHC, M14 x 2 x 55 mm ............................................................................... 26
5 48213 Bumper - Turntable Stop ............................................................................................ 1
6 48214 Spacer - Turntable Stop ............................................................................................. 1
7 48046-S Spacer - Turntable Bearing, Top ................................................................................ 1
8 59895 Screw - SHC, M14 x 2 x 75 mm ............................................................................... 12
9 49367 Nut - Nylock, M14 x 2 mm ........................................................................................ 12
10 48043-S Spacer - Turntable Bearing, Bottom (before serial number T5002-106) ..................... 1
11 48142 Bearing - Turntable Rotation ....................................................................................... 1
12 84465 Fitting - Grease, 1/8 NPT, 90° ..................................................................................... 1
13 62794-S Alignment Guide Assembly with Decal ....................................................................... 1
14 30217 Snap Ring - External, 1.25 inches .............................................................................. 1
15 48143 Gear - Pinion .............................................................................................................. 1
16 59898-S Brake - Turntable Rotation (includes index number 16) .............................................. 1

— 62152 Seal Kit ...................................................................................................................... —
— 62153 Lining Kit ................................................................................................................... —
— 62154 Bearing Kit ................................................................................................................. —
18 49366 Nut - Nylock, M12 x 1.75 mm ..................................................................................... 2
19 62155 Gasket - Turntable Rotation ....................................................................................... 1
20 67333 Motor - Turntable Rotation .......................................................................................... 1

— 62156 Seal Kit ...................................................................................................................... —
22 49409 Washer - Lock, M12 ................................................................................................... 2

Figure 4-B REV A

Turntable Components - Ground Controls Side
1 2 3 4 5 6 7 8 10
9
12 11
13
41
40
21 22 23
37 38 39
36
24 25
34 35
25 24
32 33
25 24
23 12
25 22 11 17 15
31 30 29 28 27 26 24 21 20 12 19 18 16 11 14

REV A FIGURE 4-B
1 59896 Nipple - Plastic, 0.5 NPT x 8 ....................................................................................... 1
2 62089 Gasket - Bulkhead Fitting ........................................................................................... 1
3 39223 Fitting - Bulkhead, Plastic ........................................................................................... 1
4 39225 Elbow, 90°, 0.5 MPT x 0.5 Barb ................................................................................. 1
5 48235 Tank - Hydraulic, 8 Gallons ........................................................................................ 1
6 42019 Cap - Breather ............................................................................................................ 1
7 55616 Strainer Assembly ...................................................................................................... 1
8 41695 Rivet - Steel, 0.188 x 0.5 inch ..................................................................................... 2
9 46724 Clip - Lug Wrench ....................................................................................................... 2
10 46722 Lug Wrench, 13/16 inch (ANSI and CSA models) ........................................................ 1
— 76081 Lug Wrench, 19 mm (CE models) ............................................................................. —
12 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 8
13 66047 Controller - Motor ....................................................................................................... 1
14 44704 Level Sensor, 1.5° ...................................................................................................... 1

— 44995 Tilt Sensor Test Tool Assembly (not shown) ............................................................. —
15 25926 Washer - Flat, M6 ....................................................................................................... 4
16 27082 Nylock Nut, M5 ........................................................................................................... 2
17 48040 Screw, M5 x 0.8 x 40 mm ........................................................................................... 2
18 76457 Switch - Limit with Roller Arm ..................................................................................... 1

— 76450 Squeeze Connector with O-ring ................................................................................ —
19 67282 Bracket - Limit Switch Mount ...................................................................................... 1
20 39227 Drain Plug - Hydraulic Tank ........................................................................................ 1
22 33277 Washer - Flat, M8 ....................................................................................................... 4
23 44908 Washer - Nylock, M8 ................................................................................................ 10
24 22736 Nut - Lock, M10 x 1.5 mm .......................................................................................... 8

FIGURE 4-B REV A
1 2 3 4 5 6 7 8 10
9
12 11
13
41
40
21 22 23
37 38 39
36
24 25
34 35
25 24
32 33
25 24
23 12
25 22 11 17 15
31 30 29 28 27 26 24 21 20 12 19 18 16 11 14

REV A FIGURE 4-B
26 56100 Hour Meter - LCD, 9-60V DC (includes mounting fasteners)

(before serial number T5003-229) .............................................................................. 1
— 19506 Hour Meter - Analog, 10-80V DC (includes mounting bracket)
(after serial number T5003-228) ................................................................................ —
27 48193-S Bracket - Ground Control Box Mount .......................................................................... 1
28 Ref. Ground Control Box (refer to Figure 4-H) .................................................................. —
29 42033 Hydraulic Return Filter Assembly (before serial number T5002-105) ......................... 1
— 78622 Hydraulic Return Filter Assembly (after serial number T5002-104) ........................... —
— 44788 Element - Paper, 10 Micron ....................................................................................... —
— 44207 Element - Fiberglass, 10 Micron ................................................................................ —
30 40833 Fuse, 275A (24V models) (DC and Bi-fuel models) ................................................... —
31 66717 Fuse Holder (includes mounting fasteners) ................................................................ 1
32 6178 Nut - Nylock, 10-32 ..................................................................................................... 2
33 79456 Bolt - Carriage, 1/4 - 20 x 1 inch .................................................................................. 2
34 49386 Screw - HHC, M8 x 1.25 x 40 mm, GR 8.8 (DC and Bi-fuel models) .......................... 4
35 25368 Nut - Nylock, M8 ......................................................................................................... 4
36 48194 Bracket - Battery Charger Mount ................................................................................ 1
37 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 ........................................................................... 2
38 49407 Washer - Lock, M6 ..................................................................................................... 2
39 25926 Washer - Flat, M6 ....................................................................................................... 2
40 59568 Mount - Rubber Vibration (DC and Bi-fuel models) ..................................................... 4
41 Ref. Charger - Battery (DC and Bi-fuel models) (refer to Figure 4-I or 4-J) ....................... —

Figure 4-C REV A

Turntable Components - Function Manifold Side
1 3 4 5 7 10 11 13
15 14
2 6 8 8
9 12
16
18 17
19
18 20
21
51 52
22
50
49
36 26
11 11 36 33 25
11 11 8 14 11 40 8 35 32 30 24
48 12 47 12 46 45 12 15 44 43 42 41 39 38 12 37 34 31 29 28 27 23

REV A FIGURE 4-C
1 8255 Screw - HHC, 3/8 -16 x 0.75 inch, GR 5 ...................................................................... 3

2 6021 Washer - Lock, 3/8 inch ............................................................................................... 3
3 Ref. Function Manifold (refer to Figure 4-D, 4-D.1, 4-E or 4-E.1) ...................................... —
4 Ref. Manifold - Pump (refer to Figure 4-F, 4-F.1, 4-G or 4-G.1) ........................................ —
5 32645 Screw - HHC, 3/8 -16 x 5 inches, GR 5 ....................................................................... 4
6 22700 Washer - Lock, M10 ................................................................................................... 4
7 22583 Screw - PHM, M5 x 0.8 x 12 mm (engine models) ..................................................... 2
8 22699 Washer - Flat, M10 ..................................................................................................... 9
9 27082 Nut - Nylock, M5 x 0.8 mm (engine models) ............................................................... 2
10 34052 Relay - 12V DC (Engine models) (before serial number T5002-172) .......................... 4
— 19274 Relay - 12V DC (Engine models) (after serial number T5002-171) ........................... —
10 56032 Relay, 24V DC (Bi-fuel models) (before serial number T5002-172) ............................ 3
— 78098 Relay, 24V DC with Bracket (Bi-fuel models) (after serial number T5002-171) ......... —
11 22736 Nut - Lock, M10 x 1.5 mm ........................................................................................ 16
13 48205-S Cover - Hydraulic Power Unit (DC and Bi-fuel models) .............................................. 1
14 22736 Nylock Nut, M10 ......................................................................................................... 8
15 67913 Screw - HHC, M10 x 110 ............................................................................................ 8
16 67276 Counterweight - Flat (Gasoline and CSA models) ...................................................... 4
18 49366 Nut - Nylock, M12 x 1.75 mm ..................................................................................... 2
19 67308 Bracket - Counterweight (CSA models with engine) ................................................... 1
20 60868 Screw - HHC, M12 x 45 .............................................................................................. 1
21 67277 Plate - Counterweight, Outboard ................................................................................ 2
22 67279-S Plate - Counterweight, Inboard (before serial number T5002-65) ............................... 2
— 80606 Counterweight (ground controls side) (after serial number T5002-64) (shown) ......... —
— 80607 Counterweight (Engine side) (after serial number T5002-64) .................................... —
24 33277 Washer - Flat, M8 ....................................................................................................... 1
25 49408 Washer - Lock, M8 ..................................................................................................... 1

FIGURE 4-C REV A
1 3 4 5 7 10 11 13
15 14
2 6 8 8
9 12
16
18 17
19
18 20
21
51 52
22
50
49
36 26
11 11 36 33 25
11 11 8 14 11 40 8 35 32 30 24
48 12 47 12 46 45 12 15 44 43 42 41 39 38 12 37 34 31 29 28 27 23
4 - 10 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-C
26 48191 Bumper - Rubber ........................................................................................................ 1

27 Ref. Hydraulic Power Unit (DC and Bi-fuel models) (refer to Figure 4-K) .......................... —
28 42185 Auxiliary Power Unit, 12V DC (Engine models) .......................................................... 1
— 43687 Motor, 12V DC ........................................................................................................... —
— 43688 Pump ......................................................................................................................... —
— 43689 Solenoid .................................................................................................................... —
— 43690 Check Valve Kit ......................................................................................................... —
29 39474 Wear Pad, 2 x 1 x 0.25 inch ....................................................................................... 4
31 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 (DC and Bi-fuel models) .................................... 4
32 49407 Washer - Lock, M6 (DC and Bi-fuel models) .............................................................. 4
33 25926 Washer - Flat, M6 (DC and Bi-fuel models) ................................................................ 4
35 6886 Washer - Lock, 5/16 inch ............................................................................................. 3
36 5397 Washer - Flat, 5/16 inch ............................................................................................... 6
37 62781-S Module Assembly, Hydraulic Power (includes index numbers 29 and 30) .................. 1
38 41023 Fuse, 175A (12V DC models) (Engine models) .......................................................... 1
39 79456 Bolt - Carriage, 1/4 - 20 x 1 inch .................................................................................. 2
40 6178 Nut - Nylock, 10-32 ..................................................................................................... 2
41 66717 Fuse Holder (includes mounting fasteners) ................................................................ 1
43 48023-S Plate - Access Door.................................................................................................... 1
44 67278 Counterweight (DC and CSA models) ........................................................................ 3
45 48192 Bracket - Cover Latch ................................................................................................. 1
46 43392 Bumper ....................................................................................................................... 1
47 59922-S Bracket - Hand Pump Mount ...................................................................................... 1
48 55784 Hand Pump ................................................................................................................ 1
— 19187 Seal Kit ...................................................................................................................... —
49 76073 Valve - Counterbalance, 4000 psi / 275.8 bar ............................................................. 1
50 76071 Manifold, Counterbalance ........................................................................................... 1
52 25368 Nut - Nylock, M8 ......................................................................................................... 2
Part No. 84459 Genie TMZ-50/30 4 - 11

Figure 4-D REV A

Function Manifold - Engine Models
(before serial number T5000-90)
1 1 6 1 7 8 9 10
2 2 2
3 3 3
2 2 2
4 5 5
11
14
1 2 13
1 2 3 2 5
1 2 3 2 5
1 2 3 2 5
1 2 12
1 2 12
4 - 12 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-D
— 48225 Function Manifold - Complete .................................................................................... —

— 28750 O-ring Kit (services SAE fittings, HydraForce, Compact Controls
and Sun valves)......................................................................................................... —
1 44174 Nut - Valve, Solenoid .................................................................................................. 9
2 46215 Coil - Solenoid Valve, Size 8, Dual Spade, 10V DC ................................................. 15
3 44236 Washer - Coil Spacer ................................................................................................. 6
4 52912 Valve - Solenoid, 3 position 4 way .............................................................................. 1

— 44229 Seal Kit ...................................................................................................................... —

— 44229 Seal Kit ...................................................................................................................... —

— 43018 Seal Kit ...................................................................................................................... —
7 48997 Diagnostic Nipple, 4 SAE ........................................................................................... 1

— 20224 Female Quick Disconnect for Pressure Gauge ......................................................... —
8 45643 Cap - Diagnostic Nipple .............................................................................................. 1
9 62814 Valve - Flow Regulator, 0.6 gpm / 2.3 L/min ............................................................... 1

— 44228 Seal Kit ...................................................................................................................... —
10 62818 O-ring ......................................................................................................................... 2
11 44177 Orifice - Plug, 0.025 inch / 0.64 mm ........................................................................... 1

— 52371 Seal Kit ...................................................................................................................... —

— 52371 Seal Kit ...................................................................................................................... —
14 44216 Valve - Shuttle ............................................................................................................ 1

— 44235 Seal Kit ...................................................................................................................... —
Part No. 84459 Genie TMZ-50/30 4 - 13

Figure 4-D.1 REV B

Function Manifold - Engine Models
(after serial number T5000-89)
1 2 3 4 5 5 6 7 8 9 10
15
14
16
13
5 12 12 5 11
4 - 14 Genie TMZ-50/30 Part No. 84459

REV B FIGURE 4-D.1
— 67527 Function Manifold (does not include coils) ................................................................. —

and Sun valves)......................................................................................................... —
3 46215 Coil - Solenoid Valve, Size 8, Dual Spade, 10V DC (Engine models) ....................... 14
— 67763 Coil - Solenoid Valve, Size 8, Dual Spade, 20V DC (DC & Bi-fuel models) ............... —

— 44229 Seal Kit ...................................................................................................................... —

— 45643 Dust Cap ................................................................................................................... —

— 44228 Seal Kit ...................................................................................................................... —
9 44177 Orifice - Plug, 0.025 inch/0.64 mm ............................................................................. 1
10 62818 O-ring ......................................................................................................................... 2
11 67721 Valve - Check, Pilot Operated .................................................................................... 1

— 43018 Seal Kit ...................................................................................................................... —

— 52371 Seal Kit ...................................................................................................................... —
13 67972 Valve - Regeneration, 2 position 3 way ...................................................................... 1

— 62337 Seal Kit ...................................................................................................................... —
14 44216 Valve - Shuttle ............................................................................................................ 1

— 44235 Seal Kit ...................................................................................................................... —

— 44229 Seal Kit ...................................................................................................................... —
16 62124 Coil - Solenoid Valve, Size 10, Dual Spade, 10V DC (Engine models) ....................... 1
— 67764 Coil - Solenoid Valve, Size 10, Dual Spade, 20V DC (DC & Bi-fuel models) ............. —
Part No. 84459 Genie TMZ-50/30 4 - 15

Figure 4-E REV A

Function Manifold - DC Models
1 5 6 7 8 9 10 11 12
2
3
2
4
13
18
17
14
16
15
4 - 16 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-E
— 67240 Function Manifold - Complete .................................................................................... —

and Sun valves)......................................................................................................... —
2 46215 Coil - Solenoid Valve, Size 8, Dual Spade, 10V DC ................................................. 15

— 44229 Seal Kit ...................................................................................................................... —

— 44229 Seal Kit ...................................................................................................................... —

— 43018 Seal Kit ...................................................................................................................... —
7 62797 Nut - Coil, Waterproof, Manual Override ..................................................................... 4

— 44229 Seal Kit ...................................................................................................................... —


— 44228 Seal Kit ...................................................................................................................... —
12 62818 O-ring ......................................................................................................................... 2
13 44177 Orifice - Plug, 0.025 inch (0.64 mm) ........................................................................... 1

— 52371 Seal Kit ...................................................................................................................... —

— 52371 Seal Kit ...................................................................................................................... —
16 65082 Nut - Valve ................................................................................................................. 1

— 52371 Seal Kit ...................................................................................................................... —
18 44216 Valve - Shuttle ............................................................................................................ 1

— 44235 Seal Kit ...................................................................................................................... —
Part No. 84459 Genie TMZ-50/30 4 - 17

Figure 4-E.1 REV B

Function Manifold - DC Models
1 5 6 7 8 9 10 11 12 13
2
3
2
4
14
19
8
1 20 18
8
15
17 16
4 - 18 Genie TMZ-50/30 Part No. 84459

REV B FIGURE 4-E.1
— 67526 Function Manifold (does not include coils) ................................................................. —

— 28750 O-ring Kit (services SAE fittings, HydraForce,
Compact Controls and Sun valves) ........................................................................... —
2 67763 Coil - Solenoid Valve, Size 8, Dual Spade, 20V DC (DC & Bi-fuel models) .............. 14
— 44229 Seal Kit ...................................................................................................................... —
— 43018 Seal Kit ...................................................................................................................... —
6 62797 Nut - Coil, Waterproof, Manual Override ..................................................................... 4

— 44229 Seal Kit ...................................................................................................................... —
— 44229 Seal Kit ...................................................................................................................... —
— 44228 Seal Kit ...................................................................................................................... —
12 44177 Orifice - Plug, 0.025 inch / 0.64 mm ........................................................................... 1
13 62818 O-ring ......................................................................................................................... 2
14 67721 Valve - Check, Pilot Operated .................................................................................... 1
— 43018 Seal Kit ...................................................................................................................... —
— 52371 Seal Kit ...................................................................................................................... —
— 52371 Seal Kit ...................................................................................................................... —
17 65082 Nut - Valve ................................................................................................................. 1
18 67972 Valve - Regeneration, 2 position 3 way ...................................................................... 1
— 62337 Seal Kit ...................................................................................................................... —
19 44216 Valve - Shuttle ............................................................................................................ 1
— 44235 Seal Kit ...................................................................................................................... —
20 67764 Coil - Solenoid Valve, Size 10, Dual Spade, 20V DC (DC & Bi-fuel models) .............. 1
Part No. 84459 Genie TMZ-50/30 4 - 19

Figure 4-F REV A

Pump Manifold, Non-power Wheel Assist
1
2
3
5 5
4 - 20 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-F
— 48229 Pump Manifold - Complete (Non-power Wheel Assist Option) .................................. —

— 28750 O-ring Kit (services SAE fittings, Hydraforce, Compact Controls
and Sun valves)......................................................................................................... —
1 52466 Nut - Valve (Engine and Bi-fuel models) ..................................................................... 1
2 52384 Coil - Proportional Valve, 12V DC (Engine and Bi-fuel models) .................................. 1
3 65156 Valve - Proportional, 12V DC, N.O. (Engine and Bi-fuel models). .............................. 1
— 62337 Seal Kit ...................................................................................................................... —
4 52374 Valve - Relief, 3000 psi / 206.9 bar ............................................................................. 1

— 44227 Seal Kit ...................................................................................................................... —
5 46216 Valve - Check ............................................................................................................. 2

— 44228 Seal Kit ...................................................................................................................... —
Part No. 84459 Genie TMZ-50/30 4 - 21

Figure 4-F.1 REV A

Pump Manifold, Non-power Wheel Assist
1
2
3
4 - 22 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-F.1
— 67761 Pump Manifold - Complete, Non-power Wheel Assist ............................................... —

and Sun valves)......................................................................................................... —
1 52466 Nut - Valve (Engine and Bi-fuel models) ..................................................................... 1
2 52384 Coil - Proportional Valve, 12V DC (Engine and Bi-fuel models) .................................. 1
— 52896 Coil - Dual Spade, 24V DC, Size 10 (DC models) ..................................................... —
3 67530 Valve - Proportional, 12V DC, N.O. (Engine and Bi-fuel models). .............................. 1
— 62337 Seal Kit ...................................................................................................................... —

— 44227 Seal Kit ...................................................................................................................... —
5 46216 Valve - Check ............................................................................................................. 2

— 44228 Seal Kit ...................................................................................................................... —
Part No. 84459 Genie TMZ-50/30 4 - 23

Figure 4-G REV A

Pump Manifold - Power Wheel Assist
1 4 4
2 5 5
3 6 6
Front Back
7 7 8
4 - 24 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-G
— 48234 Pump Manifold - Power Wheel Assist, Complete ...................................................... —

and Sun valves)......................................................................................................... —
1 44174 Nut - Valve, Proportional Solenoid .............................................................................. 1
2 46215 Coil - Solenoid Valve, Dual Spade, 10V DC ............................................................... 1

— 52371 Seal Kit ...................................................................................................................... —
4 52466 Nut - Valve ................................................................................................................. 2
5 52384 Coil - Proportional Valve, 12V DC .............................................................................. 2
6 65156 Valve - Proportional, 12V DC, N.O. ............................................................................ 2

— 62337 Seal Kit ...................................................................................................................... —
7 46216 Valve - Check ............................................................................................................. 6

— 44228 Seal Kit ...................................................................................................................... —

— 44227 Seal Kit ...................................................................................................................... —
Part No. 84459 Genie TMZ-50/30 4 - 25

Figure 4-G.1 REV A

Pump Manifold - Power Wheel Assist
1 1 4 5
2 2 6
3 3 7
Front
Back
4 - 26 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-G.1
— 67525 Pump Manifold - Power Wheel Assist (does not include coils) .................................. —
and Sun valves)......................................................................................................... —
1 52466 Nut - Valve ................................................................................................................. 2
2 52384 Coil - Proportional Valve, Size 10, 12V DC (Engine models) ...................................... 2
— 52896 Coil - Proportional Valve, Size 10, 24V DC (DC and Bi-fuel models) ......................... —
3 67530 Valve - Proportional, 12V DC, N.O. ............................................................................ 2

— 62337 Seal Kit ...................................................................................................................... —

— 44227 Seal Kit ...................................................................................................................... —
5 44174 Nut - Valve, Proportional Solenoid .............................................................................. 1
6 46215 Coil - Solenoid Valve, Dual Spade, 10V DC (Engine models) .................................... 1
— 67763 Coil - Solenoid Valve, Size 8, Dual Spade, 20V DC (DC and Bi-fuel models) ............ —

— 52371 Seal Kit ...................................................................................................................... —
8 46216 Valve - Check ............................................................................................................. 6

— 44228 Seal Kit ...................................................................................................................... —
Part No. 84459 Genie TMZ-50/30 4 - 27

Section 4 • Turntable Components July 2005
Figure 4-H REV B

Ground Controls
1 3
2
21
10
20 4
19
6
18
10
11
12
17 16 15 14 13
4 - 28 Genie TMZ-50/30 Part No. 84459

July 2005 Section 4 • Turntable Components
REV B FIGURE 4-H
— 76376 Ground Control Box Assembly with Decal ................................................................. —

— 76426 LED - Display ............................................................................................................ —
— 58269 Blue Board Upgrade Kit (includes index numbers 12 and 19) ................................... —
— 58276 Cable Ribbon (included in blue board upgrade kit) .................................................... —
— 58260 Cable Assembly, Switch (included in blue board upgrade kit) ................................... —
1 46484 Circuit Breaker, 30A (includes index number 2) ......................................................... 1
2 65147 Locknut - Circuit Breaker ............................................................................................ 1
3 76425 Ground Control Box .................................................................................................... 1
4 65150 Cap - Port, Black ........................................................................................................ 1
5 40767 Screw - PHM, 4-40 x 0.38 inch ................................................................................. 12
6 48250 Wire Harness Assembly - Outriggers ......................................................................... 1
7 48251 Wire Harness Assembly - Lift/Drive ............................................................................ 1
8 48252 Wire Harness Assembly - Engine ............................................................................... 1
9 48254 Cable Assembly - Platform Controls ........................................................................... 1
10 39540 Alarm, 6-28V DC (includes retainer nut) ..................................................................... 1

— 72326 Nut - Retainer ............................................................................................................ —
11 48253 Cable Assembly - Power ............................................................................................ 1

— 62787 Connector - Power Cable, Male ................................................................................. —
12 83041 Printed Circuit Board - CPU ........................................................................................ 1
— 76202 EPROM ..................................................................................................................... —
13 65159-S Ground Control Box Lid Assembly with Decal (includes index number 14) ................ 1
14 76092 Decal - Lid, Ground Control Box ................................................................................. 1
16 33574 Key Switch - 3 Position with Base (includes 1 pair of keys) ........................................ 1
— 32612 Key Switch - 3 Position (includes 1 pair of keys) ....................................................... —
— 21982 Key ............................................................................................................................ —
— 37947 Key, (package of 10 keys) ......................................................................................... —
— 32613 Base - Push Button (includes 2 each N.O. Contacts) ................................................ —
— 45081 Contact - N.O. ........................................................................................................... —
17 33321 Red Emergency Stop Button with Base - Red Mushroom Head ................................. 1
— 32614 Push Button - Red Mushroom Head .......................................................................... —
— 33328 Base - Switch ............................................................................................................ —
Part No. 84459 Genie TMZ-50/30 4 - 29

Section 4 • Turntable Components July 2005
FIGURE 4-H REV B
1 3
2
21
10
20 4
19
6
18
10
11
12
17 16 15 14 13
4 - 30 Genie TMZ-50/30 Part No. 84459

July 2005 Section 4 • Turntable Components
REV B FIGURE 4-H
18 33759 Screw - PHM, 8-32 x 0.38 inch ................................................................................... 4
19 76383 Printed Circuit Board - Connectors ............................................................................. 1
20 62790 Connector - Platform Controls Cable, Male ................................................................ 1
21 62788 Connector - Power Cable, Female ............................................................................. 1
Part No. 84459 Genie TMZ-50/30 4 - 31

Figure 4-I REV A

Battery Charger - ANSI and CSA Models
8 3
4 - 32 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-I
— 76561 Kit - Service, Battery Charger, Domestic (before serial number T5003-117) ............. —
— 66412 Battery Charger - Complete, Domestic (after serial number T5003-116) ................... —
— 76557 Power Cord, 144 inches ............................................................................................ —
1 65432 Case Assembly - Charger (includes cover and base) ................................................. 1
2 40537 Screw - PHMS, Number 10 AB x 0.5 inch .................................................................. 8
3 46335 Capacitor, 4 MFD, 660V AC ....................................................................................... 1
4 27262 Heat Sink with Diodes ................................................................................................ 1
5 46337 Ammeter, 30A ............................................................................................................ 1
6 13008-6 Fuse Assembly ........................................................................................................... 1
7 40536 Screw - PHMS, No. 8 AB x 0.375 inch ....................................................................... 3
8 62858-S Electronic Timer Assembly ......................................................................................... 1

— 58984 Relay - Timer Board .................................................................................................. —
Part No. 84459 Genie TMZ-50/30 4 - 33

Figure 4-J REV A

Battery Charger - Worldwide
14
13
12
11
3
10
7
8 6
4 - 34 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-J
— 76563 Kit - Service, Battery Charger, Worldwide (before serial number T5003-117) ........... —
— 66401 Battery Charger - Complete, Worldwide (after serial number T5003-116) ................. —
— 76567 Power Cord, 144 inches ............................................................................................ —
1 85158 Case Assembly - Charger (includes cover and base) ................................................. 1
2 40537 Screw - PHMS, No. 10 AB x 0.5 inch ......................................................................... 8
3 52169 Shunt Assembly ......................................................................................................... 1
4 52175 SCR Assembly ........................................................................................................... 2
5 85160 Transformer ................................................................................................................ 1
6 69583 Screw - Indent Head, 8-32 x 0.31 inch ....................................................................... 2
7 18542 Nut - Hex, 8-32 ........................................................................................................... 2
8 83001 Connector - I.E.C. ....................................................................................................... 1
9 52173 Circuit Breaker ........................................................................................................... 2
10 85159 Ammeter, 25A ............................................................................................................ 1
11 52171 P.C. Board - Relay Driver ........................................................................................... 1
12 52176 Relay - DPDT, 110V DC ............................................................................................. 1
13 52174 Circuit Breaker, 45A ................................................................................................... 1
14 52170 Electronic Timer ......................................................................................................... 1
Part No. 84459 Genie TMZ-50/30 4 - 35

Figure 4-K REV A
Hydraulic Power Unit - DC and Bi-fuel Models

1 2 3 4 5
6
10
8
9 7
4 - 36 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-K
1 40844 Motor Assembly, 24V DC (includes index numbers 2 through 6) ................................ 1

— 44777 Bearing - Fan End ..................................................................................................... —
— 44778 Bearing - Brush End .................................................................................................. —
— 43685 Seal Kit ...................................................................................................................... —
2 44750 Spring - Motor Brush .................................................................................................. 4
3 44752 Plate - Brush Cover .................................................................................................... 4
4 44751 Brush - Motor ............................................................................................................. 4
5 52913 Screw - HH, Taptite Thread, 8-32 x 0.50 inch ............................................................. 4
6 52914 Screw - HH, Taptite Thread, 8-32 x 0.375 inch ........................................................... 4
7 42175 Screw - HHC, 3/8 -24 x 1.25 inches ............................................................................ 2
8 6021 Washer - Lock, 3/8 inch ............................................................................................... 2
9 96193 Pump - Lift, 4 cc (Non-drive models) .......................................................................... 1

— 85197 Seal Kit ...................................................................................................................... —
10 76553 Pump - Lift, 8 cc (Drive models) (after serial number T5003-254) .............................. 1
— 84461 Seal Kit ...................................................................................................................... —
Part No. 84459 Genie TMZ-50/30 4 - 37

Figure 4-L REV B

Battery Pack
1 2 3 4 5
26
25
24
6
14
CSA Gasoline models
21 22 23
17 18 19 20
16
15
14
10
9
8 9
9 9
13 12 11 10 8
4 - 38 Genie TMZ-50/30 Part No. 84459

REV B FIGURE 4-L
1 62158-S Battery Hold-down with Rubber .................................................................................. 1

2 6002 Nylock Nut, Low Profile, 5/16 -18 ................................................................................. 4
3 8910 Boot - Cable Terminal Cover, Red .............................................................................. 1
4 Ref. Cable Assembly - Battery Jumper, 5.5 inches (refer to Figure 4-N or 4-O) ............... —
5 76501 Battery Service Kit, 6V DC (DC and Bi-fuel models)
(before serial number T5003-168) .............................................................................. 4
— 76503 Battery - Dry, 6V DC (after serial number T5003-167) (DC and Bi-fuel models) ........ —
6 43391 Pin - Clevis, 0.5 x 9.75 inches .................................................................................... 2
7 12016 Pin - Cotter, 0.125 x 0.75 inch .................................................................................... 2
9 25926 Washer - Flat, M6 ....................................................................................................... 8
10 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 4
11 44716 Handle - Anderson Connector .................................................................................... 1
12 19436 Connector - Anderson ................................................................................................ 1
13 48288 Bushing - Bronze, 0.5 x 0.875 x 0.75 inches .............................................................. 2
14 62801-S Battery Box Assembly with Decals (ground controls side) (shown)
(includes index numbers 1, 17 through 21 and 2 each of index numbers 3 and 4) ..... 1
— 62802-S Battery Box Assembly (function manifold side)
(includes index numbers 1, 17 through 21 and 2 each of index numbers 3 and 4) .... —
15 48075 Spring - Battery Box ................................................................................................... 1
16 62159-S Handle Assembly - Battery Box .................................................................................. 1
— 44733 Cover - Plastic ........................................................................................................... —
17 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 1
18 48514 Bushing - Flange ........................................................................................................ 1
19 6052 Washer - Shim, 0.5 x 0.875 x 0.063 inch ................................................................... 1
20 42375 Screw - SHS, 3/8 -16 x 0.375 inch .............................................................................. 1
22 33277 Waher - Flat, M8 ......................................................................................................... 2
23 25368 Nut - Nylock, M8 x 1.25 mm ....................................................................................... 2
24 67455 Counterweight - Battery (Gasoline and Diesel CSA models) ...................................... 3
25 67326 Retainer - Battery (Gasoline models) ......................................................................... 1
26 76595 Battery - Dry, 12V DC (Engine models) ...................................................................... 1
Part No. 84459 Genie TMZ-50/30 4 - 39

Figure 4-M REV A

Turntable Covers
1 2 4 5 6 7 7 10
3 8 9
Gas & Bi-fuel 9

Gas models
Diesel & Bi-fuel

Diesel models
11
12
13 8 9
31 2 14 3
30 27
15
29
28
26 27
25
16
24 17
18 17
23 19
22 2
20
21
4 - 40 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-M
1 84525 Turntable Cover Assembly with Decals, DC models (ground controls side) ............... 1
— 84530 Turntable Cover Assembly with Decals, Bi-fuel models (ground controls side) ......... —
— 84531 Turntable Cover Assembly with Decals, DC models with Drive
(ground controls side) ................................................................................................ —
— 84532 Turntable Cover Assembly with Decals, Gasoline and Diesel models
(ground controls side) ................................................................................................ —
2 25368 Nut - Nylock, M8 x 1.25 mm ..................................................................................... 40
3 49379 Screw - HHC, M8 x 1.25 x 25 mm ............................................................................ 14
4 76170 Bracket - Cover Lifter (Gasoline and Gasoline Bi-fuel models) ................................... 2
5 76172 Screen - Cover, Top (Gasoline and Gasoline Bi-fuel models) .................................... 1
6 76171 Hood - Turntable Air Vent (Gasoline and Gasoline Bi-fuel models) ............................ 1
8 59506 Washer - Flat, 1/4 inch ................................................................................................ 8
9 49364 Nut - Nylock, M6 ....................................................................................................... 12
10 67478 Exhaust Tail (Diesel models) ...................................................................................... 1
11 76175 Screen - Engine Intake (Gasoline and Gasoline Bi-fuel models) ................................ 1
12 76173 Screen - Cover, Side (Gasoline and Gasoline Bi-fuel models) ................................... 1
14 67306 Washer - Fender, M8 ............................................................................................... 26
15 84526 Turntable Cover Assembly with Decals, DC models

(function manifold side) .............................................................................................. 1
— 84527 Turntable Cover Assembly with Decals, Gasoline models
(function manifold side) ............................................................................................. —
— 84528 Turntable Cover Assembly with Decals, Diesel models
(function manifold side) ............................................................................................. —
16 48159-S Bracket - Cover Stiffener (DC, Diesel and Diesel Bi-fuel models) ............................... 2
17 23057 Screw - HHC, M8 x 1.25 x 20 mm .............................................................................. 8
18 49408 Washe - Lock, M8 ...................................................................................................... 6
19 43477 Hinge - Turntable Cover Mount, 2 x 2 x 4 inches ........................................................ 4
Part No. 84459 Genie TMZ-50/30 4 - 41

FIGURE 4-M REV A
1 2 4 5 6 7 7 10
3 8 9
Gas & Bi-fuel 9

Gas models
Diesel & Bi-fuel

Diesel models
11
12
13 8 9
31 2 14 3
30 27
15
29
28
26 27
25
16
24 17
18 17
23 19
22 2
20
21
4 - 42 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-M
20 84538 Turntable Assembly .................................................................................................... 1
21 43392 Bumper - Rubber, Turntable Cover ............................................................................ 1
22 43474 Ball Stud ..................................................................................................................... 4
23 48190 Gas Strut (includes 2 each index number 14) ............................................................. 2
24 48191 Bumper - Rubber, Control Box Cover ......................................................................... 2
25 43446 Latch - Turntable Cover (includes mounting fasteners, bracket and keys) ................. 2
— 52293 Key - Locking Latch ................................................................................................... —
26 49417 Screw - PHM, M5 x 0.8 x 16 mm ................................................................................ 3
27 27082 Nut - Nylock, M5 x 0.8 mm ......................................................................................... 6
28 48176 Handle - Recessed, Ground Control Cover ................................................................ 1
29 84529 Ground Controls Cover Assembly with Decals ........................................................... 1
31 46431 Hinge - Ground Control Box Cover ............................................................................. 1
Part No. 84459 Genie TMZ-50/30 4 - 43

Figure 4-N REV A

Power Cables - Turntable, DC Models
Battery Compartment Battery Compartment

Ground Control Side Power Unit Side
_ _
+ 1
+
1
+ +
_ _
3 3
Charger
- +
+ -
4
275A Fuse
D1 A1
Pump Motor
1 B- B+
3 M- A2
Motor
Controller
7
4 - 44 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-N
1 84540 Cable Assembly - Battery Jumper, 6 inches ............................................................... 2
2 84541 Cable Assembly - Battery Jumper, 48 inches ............................................................. 1
3 84542 Cable Assembly - Battery to Anderson Connector ..................................................... 1

— 19436 Anderson Connector ................................................................................................. —
4 84550 Cable Assembly - Anderson Connector to Fuse Holder and Motor Controller ............ 1
5 84547 Cable Assembly - Motor Controller to Fuse Holder, Red, 10 inches ........................... 1
6 84548 Cable Assembly - Power Unit to Motor Controller, Red, 54 inches ............................. 1
7 84549 Cable Assembly - Power Unit to Motor Controller, Black, 54 inches ........................... 1
Part No. 84459 Genie TMZ-50/30 4 - 45

Figure 4-O REV A

Power Cables - Turntable, Bi-fuel and Engine Models
Battery Compartment Battery Compartment

Ground Control Side Power Unit Side
_ _
1 + 2
+
2
+ +
_ _
4 4
1
- +
- +
Charger
- +
+ -
5
275A Fuse
D1 A1
175A Fuse Pump Motor
7 Starter
8
6
Engine Ground 9
1 B- B+
3 M- A2
Motor
Controller
10
4 - 46 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 4-O
1 84555 Cable Assembly - Battery to Anderson Connector (Bi-fuel models) (shown) .............. 1
— 84561 Cable Assembly - Battery to Anderson Connector (Gasoline and Diesel models) ..... —
2 84540 Cable Assembly - Battery Jumper, 6 inches ............................................................... 2
3 84541 Cable Assembly - Battery Jumper, 48 inches ............................................................. 1
4 84550 Cable Assembly - Battery to Anderson Connector ..................................................... 1

5 84550 Cable Assembly - Anderson Connector to Fuse Holder and Motor Controller ............ 1
19436 Anderson Connector ................................................................................................. —
6 84554 Cable Assembly - Anderson Connector to Fuse Holder and Engine .......................... 1
7 84551 Cable Assembly - Fuse Holder to Starter, 10.5 inches ............................................... 1
8 84547 Cable Assembly - Fuse Holder to Motor Controller, 10 inches ................................... 1
9 84548 Cable Assembly - Power Unit to Motor Controller, Red, 54 inches

(Bi-fuel models) (shown) ............................................................................................. 1
— 84563 Cable Assembly - Power Unit to Engine, 22 inches
(Gasoline and Diesel models).................................................................................... —
10 84549 Cable Assembly - Power Unit to Motor Controller, Black, 54 inches

(Bi-fuel models) (shown) ............................................................................................. 1
— 84562 Cable Assembly - Power Unit to Fuse Holder, 22 inches
(Gasoline and Diesel models).................................................................................... —
Part No. 84459 Genie TMZ-50/30 4 - 47

Notes
4 - 48 Genie TMZ-50/30 Part No. 84459

April 2004 Section 5 • Boom Components
Section Five
Boom
Components

Section 5 • Boom Components April 2004
Figure 5-A REV A

Secondary Boom - View 1
1 2 4 2 4 2
3 5 5
3 3
16
3 5 9 8 7
10
11
13 12
4
2 5 3
14
8 3
2 3
15

REV A FIGURE 5-A
1 Ref. Secondary Boom Assembly with Decals (refer to Figure 5-B) ................................... —
3 25368 Nut - Nylock, M8 x 1.25 mm ..................................................................................... 19
4 43456 Clamp, Hold-down ....................................................................................................... 2
5 33277 Washer - Flat, M8 ....................................................................................................... 6
6 59728-S Bracket - Limit Switch Stop ........................................................................................ 1
8 22699 Washer - Flat, M10 ..................................................................................................... 9
9 22736 Nut - Lock, M10 x 1.5 mm .......................................................................................... 4
10 48219 Wear Pad, 4.06 x 1.5 x 1 inch ..................................................................................... 2
11 23324 Limit Switch with Spring Arm ...................................................................................... 1

— 19491 Contact ...................................................................................................................... —
— 22359 Spring Arm ................................................................................................................. —
12 48040 Screw - HHC, M5 x 0.8 x 40 mm, GR 8.8 ................................................................... 2
13 27082 Nut - Nylock, M5 x 0.8 mm ......................................................................................... 2
14 59572-S Cover - Cable Guard, Secondary Front, 56 inches ...................................................... 1
15 Ref. Secondary Linkage Assembly (refer to Figure 5-B) .................................................... —
16 59573-S Cover - Cable Guard, Secondary Rear, 92 inches ....................................................... 1

Figure 5-B REV A

Secondary Boom - View 2
1 3 4 5 6 5
2
1 12 13
11
2 1
8
10
7
1 2
1 2

REV A FIGURE 5-B
1 27034 Screw - HHC, M10 X 1.5 X 25 mm, GR 8.8 ................................................................ 6
2 22700 Washer - Lock, M10 ................................................................................................... 5
3 45226 Rod End, 0.375 x 3.69 inches ..................................................................................... 6
4 48230 Pin - Secondary Boom, 10 x 1.75 inches .................................................................... 4
5 48237 Bearing - Flange, 1.75 I.D x 2 O.D. x 0.84 inch ........................................................... 8
6 62807-S Secondary Boom Assembly with Decals (includes 4 each index number 5) ................ 1
7 35675 Bearing - Flange, 1.25 I.D. x 1.5 O.D. x 1.25 inches ................................................... 8
8 76455 Cylinder - Secondary (includes 4 each index number 7) .............................................. 2

— 84464 Seal Kit ...................................................................................................................... —
— 33428 Valve - Counterbalance, 3000 psi / 207 bar ................................................................ —
— 43018 Seal Kit ...................................................................................................................... —
9 48231 Pin - Pivot, 10 x 1.25 inches (barrel end) .................................................................... 1
10 62808-S Secondary Linkage Assembly (includes 4 each index number 5) ................................ 1
11 48232 Pin - Pivot, 7.75 x 1.25 inches (rod end) ..................................................................... 1
12 22699 Washer - Flat, M10 ..................................................................................................... 1
13 22736 Nut - Lock, M10 x 1.5 ................................................................................................. 1

Figure 5-C REV B

Primary and Extension Boom Installation
1 2 3 4 6 7 4 6 7
5 5
19 20
6
22 39
7
38 8 5 4
37
9
10
11
36 11
35 12
13
30 14
2
34 33
15
32 33
17 8 16
31
4 5
24 18
30
29
5 17 22 20
28 7 4 6 9 28 27 11 26 25 24 23 21 19

REV B FIGURE 5-C
1 62157-S Extension Boom Assembly with Bearings (includes 2 each index number 11) ............ 1
2 10262 Snap Ring - External, 0.75 inch ................................................................................... 8
3 44662 Snap Ring - External, 1 inch ....................................................................................... 1
4 27034 Screw - HHC, M10 x 1.5 x 25 mm, GR 8.8 ................................................................ 11
5 22700 Washer - Lock, M10 ................................................................................................... 11
6 25284 Rod End, 0.375 x 2.25 inches ..................................................................................... 7
7 41861 Pin - Pivot, 8.13 x 1 inch ............................................................................................ 6
8 22699 Washer - Flat, M10 ..................................................................................................... 7
9 33428 Valve - Counterbalance, 3000 psi / 207 bar ................................................................. 3

— 43018 Seal Kit ...................................................................................................................... —
10 67520 Cylinder - Slave

(includes 2 each index number 9, and 4 each index number 11) ................................. 1
— 72297 Seal Kit ...................................................................................................................... —
11 36245 Bearing, 1 I.D. x 1.25 O.D. x 0.84 inch ...................................................................... 10
12 48215 Pin - Pivot, 5.38 x 1 inch ............................................................................................ 1
13 10665 Pin - Roll, 1.5 x 0.25 inch ............................................................................................ 1
14 48233 Pin - Extension Cylinder, 5 x 0.75 inch ....................................................................... 2
15 48219 Wear Pad, 4.06 x 1.5 x 1 inch ..................................................................................... 2
17 22736 Nut - Lock, M10 x 1.5 mm .......................................................................................... 5
18 65226-S Primary Boom Assembly with Decals (includes 2 each index number 28) ................... 1
19 49378 Screw - HHC, M8 x 1.25 x 16 mm .............................................................................19
20 49408 Washer - Lock, M8 .....................................................................................................19
21 55074 Shim - Boom Extension, Thin, 4.13 x 2 x 0.02 inch ................................................... 7*
22 48021 Wear Pad - Boom Extension, 4 x 2 x 0.05 inch .......................................................... 12
23 48232 Pin - Pivot, 7.75 x 1.25 inches .................................................................................... 1
*Quantity listed for this item is approximate. Actual quantity may vary to ensure proper fit.

FIGURE 5-C REV B
1 2 3 4 6 7 4 6 7
5 5
19 20
6
22 39
7
38 8 5 4
37
9
10
11
36 11
35 12
13
30 14
2
34 33
15
32 33
17 8 16
31
4 5
24 18
30
29
5 17 22 20
28 7 4 6 9 28 27 11 26 25 24 23 21 19

REV B FIGURE 5-C
24 45226 Rod End, 0.375 x 3.69 inches ..................................................................................... 5
26 67519 Cylinder - Master (includes 4 each index number 11) .................................................. 1

— 72297 Seal Kit ...................................................................................................................... —
27 48025 Cylinder - Primary

(includes 4 each index number 28 and 1 each index number 9) ................................... 1
— 62778 Seal Kit ...................................................................................................................... —
28 35675 Bearing, 1.25 x 1.5 x 1.25 inches ................................................................................ 6
29 65214-S Mid-pivot Assembly with Decals ................................................................................. 1
30 48231 Pin - Pivot, 10 x 1.25 inches ....................................................................................... 2
31 48236 Pin - Pivot, 10 x 1 inch ............................................................................................... 1
32 67351 Screw - HHC, M6 x 1 x 65 mm ................................................................................... 3
33 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 6
35 48184 Clamp - Hose, 7 x 1 x 1 inch ....................................................................................... 2
36 48283 Clamp - Hose, 4 x 1 x 0.56 inch .................................................................................. 1
37 25817 Bearing, 1 x 1.25 x 1 inch ........................................................................................... 2
38 67518 Cylinder - Extension (includes index number 37) ......................................................... 1

— 83044 Seal Kit ...................................................................................................................... —
— 104494 Valve - Counterbalance, 1250 psi / 86 bar .................................................................. —
— 43018 Seal Kit ...................................................................................................................... —
39 55073 Shim - Boom Extension, Thick, 4.13 x 2 x 0.05 inch ................................................. 5*
*Quantity listed for this item is approximate. Actual quantity may vary to ensure proper fit.

Figure 5-D REV A

Cable Track Installation
33 8
32
17 22
31 8
30
29
28 8
27
26
12 13 14
2
25
4 3
8 7
10
8 11
14 13 12
15
18 17 13 16
19
20
22
3 13 21
17 22
21 24 21 23 22 17 21
5 - 10 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 5-D
1 Ref. Primary Boom Assembly with Decals (refer to Figure 5-C) ......................................... —
2 59692-S Cover - Cable Guard, Secondary, 36 inches ............................................................... 2
3 25368 Nut - Nylock, M8 x 1.25 mm ......................................................................................11
4 22699 Washer - Flat, M10 ..................................................................................................... 4
5 41695 Rivet, 0.188 x 0.5 inch ................................................................................................ 4
6 39474 Wear Pad - Cable Track Tube, 2 x 1 x 0.25 inch ........................................................ 5
7 55029 Screw - BHS, M10 x 1.5 x 25 mm .............................................................................. 2
8 22736 Nut - Nylock, M10 x 1.5 ............................................................................................. 10
9 48219 Wear Pad, 4.06 x 1.5 x 1 inch ..................................................................................... 1
10 48206-S Bracket - Cable Track Guide ....................................................................................... 1
11 67264 Screw - BHSC, M10 x 1.5 x 40 mm ............................................................................ 2
12 55016 Bolt - Carriage, M6 x 1 x 16 mm ................................................................................. 4
13 33277 Washer - Flat, M8 ...................................................................................................... 18
14 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 4
15 48182 Cable Track, 80 inches ............................................................................................... 1

— 62861 Repair Link Set, 7 Links ............................................................................................. —
— 62862 Repair Link, End Set .................................................................................................. —
16 59913 Stud, Self-Clinching, M8 x 1.25 x 18 mm .................................................................... 7
17 49408 Washer - Lock, M8 mm .............................................................................................. 20
18 22571 Nut - Hex, M8 x 1.25 mm ............................................................................................ 7
19 48201-S Cover - Cable Track, Back End ................................................................................... 1
20 48210-S Cover - Cable Track, Rear, Upper (before serial number T5099-07) ............................. 1
— 67603-S Cover - Cable Track, Rear, Upper (after serial number T5099-06) ............................... —
21 49378 Screw - HHC, M8 x 16 ................................................................................................ 9
22 25368 Nut - Nylock, M8 x 1.25 inches ................................................................................... 6
23 48209-S Cable Track Tray Assembly, Rear, Lower (before serial number T5099-07) ................. 1
— 67604-S Cable Track Tray Assembly, Rear, Lower (after serial number T5099-06) .................. —
Part No. 84459 Genie TMZ-50/30 5 - 11

FIGURE 5-D REV A
33 8
32
17 22
31 8
30
29
28 8
27
26
12 13 14
2
25
4 3
8 7
10
8 11
14 13 12
15
18 17 13 16
19
20
22
3 13 21
17 22
21 24 21 23 22 17 21
5 - 12 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 5-D
24 48211-S Cable Track Tray, Front, Lower ................................................................................... 1
25 48207-S Cover - Cable Track, Front, Upper .............................................................................. 1
26 48208 Tube - Cable Track Support, 133 inches ..................................................................... 1
27 48200 Clamp - Cable Track Hose Router ............................................................................... 1
29 41807 Wear Pad - Alignment, 3.25 x 0.5 x 1 inch .................................................................. 1
30 48212 Cover - Cable Track, Front End ................................................................................... 1
31 44064 Screw - HHC, M10 x 1.5 x 30 mm, Coarse, GR 8.8 .................................................... 2
32 49379 Screw - PHM, M8 x 1.25 x 25 mm, GR 8.8 ................................................................. 1
Part No. 84459 Genie TMZ-50/30 5 - 13

Figure 5-E REV A

Jib Boom and Pivot Installation
1 4 5 6 7 8 9
2
11 10
3
12
13
15 14
16
17
35
18
17
14 15 16
34
11 3 19
20
21
23 22
24
26 25
27
11 15 2
10 12 14 33 32 31 30 29 28
5 - 14 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 5-E
1 27034 Screw - HHC, M10 x 1.5 x 25 mm .............................................................................. 2

2 22700 Washer - Lock, M10 .................................................................................................... 6
3 22699 Washer - Flat, M10 ..................................................................................................... 8
4 25284 Rod End - Hardened, 0.375 x 2.25 inches ................................................................... 4
5 41861 Pin - Pivot, 8.13 x 1 inch ............................................................................................ 4
6 62809-S Jib Pivot Assembly (includes index numbers 7 and 8) ................................................ 1
7 46718 Trimlock, 3/16 inch .................................................................................... 14.75 inches
8 46718 Trimlock, 3/16 inch .................................................................................... 11.75 inches
9 41857 Bearing - Flange, 1 I.D. x 1.25 O.D. x 0.313 inch (before serial number T5000-210) ... 8
— 76165 Bearing - Flange, 1 I.D. x 1.25 O.D. x 0.705 inch (after serial number T5000-209) ..... —
11 25368 Nut - Nylock, M8 x 1.25 mm ......................................................................................12
12 85373 Jib Update Kit (before serial number T5000-211) ......................................................... 1
— 58181 Jib Boom Assembly (includes 4 each index number 9, 17 and 24 each index
number 35) (after serial number T5000-210) ............................................................... 21
13 44730P Plate - Jib Reinforcement, Upper ................................................................................ 1

14 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 6
15 55068 Bolt - Tee, M6 x 1 x 10 mm ........................................................................................ 6
16 36245 Bearing, 1 I.D. x 1.25 O.D. x 0.84 inch ....................................................................... 4
17 41806 Plate - Reinforcement ................................................................................................. 8
18 85373 Lift Cylinder Kit, Jib (before serial number T5002-009) ................................................ 1
— 76205 Cylinder - Lift, Jib (after serial number T5002-008) ..................................................... —
— 83004 Seal Kit ...................................................................................................................... —
— 33428 Valve - Counterbalance, 3000 psi / 207 bar ................................................................ —
— 43018 Seal Kit ...................................................................................................................... —
19 49379 Screw - HHC, M8 x 1.25 x 25 mm .............................................................................. 4

20 48228 Wear Pad - Jib Reinforcement, 2.5 x 2.1 x 0.38 inch .................................................. 2
21 Ref. Platform Pivot (refer to Figure 6-A) ............................................................................ —
22 22578 Screw, M6 x 1 x 20 mm .............................................................................................. 2
23 49364 Nylock Nut, M6 ........................................................................................................... 2
24 67282 Bracket - Limit Switch Mount ...................................................................................... 1
Part No. 84459 Genie TMZ-50/30 5 - 15

FIGURE 5-E REV A
1 4 5 6 7 8 9
2
11 10
3
12
13
15 14
16
17
35
18
17
14 15 16
34
11 3 19
20
21
23 22
24
26 25
27
11 15 2
10 12 14 33 32 31 30 29 28
5 - 16 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 5-E
25 48040 Screw, M5 x 0.8 x 40 mm ........................................................................................... 2
26 27082 Nylock Nut, M5 ........................................................................................................... 2
27 67715 Limit Switch with Roller Head ...................................................................................... 1

— 19491 Contact ...................................................................................................................... —
28 48254 Wire Harness - Ground Controls to Jib ........................................................................ 1

— 62789 Connector - Wire Harness, Male ................................................................................ —
— 62790 Connector - Wire Harness, Female ............................................................................ —
— 33579 Pin - Connector, Male ................................................................................................ —
— 33580 Pin - Connector, Female ............................................................................................ —
29 46419P Plate - Connector Mount ............................................................................................. 1
30 49387 Screw - HHC, M10 x 1.5 x 12 mm .............................................................................. 2
31 55096 Rivet - Aluminum, 0.125 x 0.337 inch ......................................................................... 4
32 48262 Wire Harness - Jib to Platform .................................................................................... 1

— 62789 Connector - Wire Harness, Male ................................................................................ —
— 62790 Connector - Wire Harness, Female ............................................................................ —
33 67281 Cam - Limit Switch, Jib Boom (before serial number T5002-009) ................................ 1
— 76487 Cam - Limit Switch, Jib Boom (after serial number T5002-008) .................................. —
34 48227 Bracket - Jib Reinforcement, Lower ............................................................................ 1
35 76415 Screw, FHS, M10 x 1.5 x 16 ......................................................................................48
Part No. 84459 Genie TMZ-50/30 5 - 17

Notes
5 - 18 Genie TMZ-50/30 Part No. 84459

April 2004 Section 6 • Platform Components
Section Six
Platform
Components

Section 6 • Platform Components April 2004
Figure 6-A REV B

Platform without Rotator Installation
1 3 4 5 7 8 9 10 11 12 11 13
2 6 1 6 6
6 37 11
14
35
15
18 17 17 16
34 6
33
19
20
31
32
1 25
31 30 29 28 36 27 26 11 24 23 22 21

REV B FIGURE 6-A
1 49363 Nut - Nylock, M4 x 0.7 mm ......................................................................................... 8
2 49404 Screw - HHC, M4 x 0.7 x 16 mm ................................................................................ 2
4 44933P Plate - Platform Box Mount ......................................................................................... 1
5 49376 Screw - HHC, M6 x 1 x 25 mm ................................................................................... 3
6 49364 Nut - Nylock, M6 x 1 mm ........................................................................................... 17
7 44722 Stud - Control Box ...................................................................................................... 3
8 49371 Screw - PHM, M4 x 0.7 x 10 mm ................................................................................ 2
9 62819 Keeper- Over Center Latch ......................................................................................... 1
10 Ref. Control Box Assembly (refer to Figure 6-C) ............................................................... —
11 49375 Screw - HHC, M6 x 1 x 16 mm .................................................................................. 13

12 46433P Bracket - Instruction Box Mount ................................................................................. 1
13 44743 Instruction Box Assembly with Decals ........................................................................ 1
14 41292 Guide - Sliding Mid-rail ................................................................................................ 2
— 12443 Hook - Midrail Guide .................................................................................................. —
— 31146 Wire Loom, 7/16 inch ...................................................................................... 16 inches
15 40712 Tube - Sliding Mid-rail ................................................................................................. 1
16 6888 Screw, 1/4 -20 x 1 inch ................................................................................................ 2

17 6638 Flat Washer, 1/4 inch .................................................................................................. 4
18 6091 Nylock Nut, 1/4 -20 ...................................................................................................... 2
19 84454 Platform Assembly with Decals (ANSI models) .......................................................... 1
— 84508 Platform Assembly with Decals - Complete (ANSI models) ....................................... —
— 84456 Platform Assembly with Decals (CE models) ............................................................. —
— 84510 Platform Assembly with Decals - Complete (CE models) ........................................... —
— 84458 Platform Assembly with Decals (CSA models) .......................................................... —
— 84512 Platform Assembly with Decals - Complete (CSA models) ......................................... —
20 46718 Trimlock - 3/8 inch ..................................................................................... 20.75 inches

21 45437 Cover - GFCI, Weatherproof (includes gasket and mounting fasteners) ....................... 1

REV B
FIGURE 6-A
1 3 4 5 7 8 9 10 11 12 11 13
2 6 1 6 6
6 37 11
14
35
15
18 17 17 16
34 6
33
19
20
31
32
1 25
31 30 29 28 36 27 26 11 24 23 22 21

REV B FIGURE 6-A
22 13585 Receptacle - GFCI, 110V AC (North American) ........................................................... 1

— 33629 Plate - Receptacle Mount (United Kingdom) ............................................................... —
23 10775 T-Box (includes mounting fasteners) ........................................................................... 1
25 25926 Flat Washer, M6 ......................................................................................................... 3
26 43956 Wire Harness ............................................................................................... 750 inches
27 46418P Plate - Box Outlet Mount ............................................................................................ 1
28 46729 Guide - Platform Alignment, 2.5 x 1.82 x 0.5 inch ....................................................... 2
29 49369 Screw - PHM, M4 x 0.7 x 25 mm ................................................................................ 4
30 52279 Platform Pivot Assembly (includes index numbers 1, 28, 29, 31 and 32) .................... 1
31 39474 Wear Pad - Platform, 2 x 1 x 0.188 inch ..................................................................... 4
33 38456P Bracket - Cable Wrap .................................................................................................. 1
35 48301 Pin - Platform, 8.13 x 0.5 inch .................................................................................... 1
36 35460 Screw, 8-32 x 0.38 inch .............................................................................................. 4
37 12906 Washer - Fender, 1/4 x 1.25 x 0.062 inch .................................................................... 4

Figure 6-B REV B

Platform with Rotator Installation
1 3 4 5 7 8 9 10 11 12 13 14 15 17
2 6 1 16
6
40
42
39
18
19
20
22 21
25 24 24 23
38
37
36
22
1 31 19
35 34 41 33 32 15 30 29 28 27 21 26

REV B FIGURE 6-B
1 49363 Nut - Nylock, M4 x 0.7 mm ......................................................................................... 8
2 49404 Screw - HHC, M4 x 0.7 x 16 mm ................................................................................ 2
4 59679-S Plate - Platform Box Mount ......................................................................................... 1
5 49376 Screw - HHC, M6 x 1 x 25 mm ................................................................................... 3
6 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 9
7 44722 Stud - Control Box ...................................................................................................... 3
8 49371 Screw - PHM, M4 x 0.7 x 10 mm ................................................................................ 2
9 62819 Keeper - Over Center Latch ........................................................................................ 1
10 Ref. Platform Control Box Assembly (refer to Figure 6-C) .................................................. —
11 7713 Nut - LP Nylock, 3/8 -16 .............................................................................................. 4
12 59936-S Bracket - Instruction Mount ......................................................................................... 1
13 4828 Nut - Nylock, 3/8 -16 ................................................................................................... 8
14 44743 Instruction Box Assembly with Decals ........................................................................ 1
15 49375 Screw - HHC, M6 x 1 x 16 mm ................................................................................... 7
16 12906 Washer - Fender, 0.25 x 1.25 x 0.062 inch .................................................................. 4
17 84455 Platform Assembly with Decals (ANSI models) .......................................................... 1

— 84509 Platform Assembly with Decals - Complete (ANSI models)
(includes 2 each index number 1, index numbers 2 through 4 and 11 through 27) ...... —
— 84457 Platform Assembly with Decals (CE models) ............................................................. —
— 84511 Platform Assembly with Decals - Complete (CE models)
(includes 2 each index number 1, index numbers 2 through 4 and 11 through 27) ...... —
18 40712 Tube - Sliding Mid-rail ................................................................................................. 1
19 67608 Grip - Support, Platform Rotate ................................................................................... 4
20 67609 Plate - Support, Platform Rotate ................................................................................. 6
21 67631 Screw - HHC, M10 x 8 ...............................................................................................12
22 22736 Nut - Nylock, M10 ...................................................................................................... 12

FIGURE 6-B REV B
1 3 4 5 7 8 9 10 11 12 13 14 15 17
2 6 1 16
6
40
42
39
18
19
20
22 21
25 24 24 23
38
37
36
22
1 31 19
35 34 41 33 32 15 30 29 28 27 21 26

REV B FIGURE 6-B
23 6888 Screw, 1/4 -20 x 1 inch ................................................................................................ 2
24 6638 Flat Washer, 1/4 inch .................................................................................................. 4
25 6091 Nut - Nylock, 1/4 -20 ................................................................................................... 2
26 46718 Trimlock - 3/16 inch ....................................................................................... 20.75 inch
27 45437 Cover - GFCI, Weatherproof (includes gasket and mounting fasteners) ....................... 1
28 13585 Receptacle - GFCI, 110V AC (North American) ........................................................... 1

— 33629 Plate - Receptacle - Mount (United Kingdom) ............................................................. —
29 10775 T-Box (includes mounting fasteners) ........................................................................... 1
31 49407 Washer - Lock, M6 ...................................................................................................... 3
32 43956 Wire Harness ............................................................................................... 750 inches
33 46418 Plate - Box Outlet Mount ............................................................................................ 1
34 46729 Guide - Platform Alignment, 2.5 x 1.82 x 0.5 inch ....................................................... 2
35 49369 Screw - PHM, M4 x 0.7 x 25 mm ................................................................................ 4
36 52279 Platform Pivot Assembly (includes 4 each index number 1

and index numbers 34, 35, 37 and 38) ........................................................................ 1
38 39474 Wear Pad - Platform, 2 x 1 x 0.188 ............................................................................. 4
39 Ref. Platform Rotator Assembly (refer to Figure 6-D) ......................................................... —
40 48301 Pin - Platform, 8.13 x 0.5 inches ................................................................................. 1
41 35460 Screw, 8-32 x 0.38 inch .............................................................................................. 4
42 41292 Guide - Sliding Mid-rail ................................................................................................ 2

— 12443 Hook - Midrail Guide .................................................................................................. —
— 31146 Wire Loom, 7/16 inch ...................................................................................... 16 inches

Section 6 • Platform Components July 2005
Figure 6-C REV C

Platform Controls
1 4 6 7 8 9
2 5
3
14
13
9
12
13
12
11 3 10
6 - 10 Genie TMZ-50/30 Part No. 84459

July 2005 Section 6 • Platform Components
REV C FIGURE 6-C
— 76379 Platform Control Box Assembly with Decal, Complete ............................................... —

— 58269 Blue Board Upgrade Kit (includes index number 10) ................................................... —
1 49371 Screw - PHM, M4 x 0.7 x 10 mm ................................................................................ 2
2 49412 Washer - Flat, M4 ....................................................................................................... 2
3 49363 Nut - Nylock, M4 x 0.7 mm ......................................................................................... 2
4 49376 Screw - HHC, M6 x 1 x 25 mm ................................................................................... 3
5 49364 Nut - Nylock, M6 x 1 mm ............................................................................................ 3
6 44722 Stud - Control Box ...................................................................................................... 3
7 65234-S Platform Control Box Assembly with Decal ................................................................. 1
8 33321 Red Emergency Stop Button with Base ...................................................................... 1

— 32614 Push Button - Red Mushroom Head ........................................................................... —
— 33020 Base - Push Button (includes one each N.C. contact) ............................................... —
— 33328 Base - Switch ............................................................................................................ —
— 29732 Contact - N.C. ............................................................................................................ —
9 76093 Platform Control Box Overlay ..................................................................................... 1
10 76385 Printed Circuit Board ................................................................................................... 1
11 48262 Control Cable, Platform to Jib ........................................................................ 90 inches

— 62789 Connector - Platform Cable, Male .............................................................................. —
— 62790 Connector - Platform Cable, Female .......................................................................... —
12 52344 Squeeze Connector .................................................................................................... 1
13 39540 Alarm - Steady Tone, 108 dB, 6-28V DC (includes retainer nut) .................................. 1
— 72326 Nut - Retainer ............................................................................................................. —
14 62819 Keeper - Over Center Latch ........................................................................................ 1
Part No. 84459 Genie TMZ-50/30 6 - 11

Figure 6-D REV A

Platform Rotator
1 2 3 4 1
23
21 22
20
19
18
5
17
14
7 6
16
8
15
9
14
13
12
11
10
6 - 12 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 6-D
— 80275 Rotator Assembly with Decal ..................................................................................... —
1 13612 Bearing - Flanged, 0.875 I.D. x 1 O.D. x 0.625 inch .................................................... 2
2 13611 Pinion - Worm Drive .................................................................................................... 1
3 59684 Shaft - Pinion .............................................................................................................. 1
4 28986-200 Key - Shaft, 0.188 x 2.5 inches ................................................................................... 1
5 13681 Flange - Bearing .......................................................................................................... 1
6 13002 Screw - HHC, 5/16 -18 x 1 inch .................................................................................... 4
7 6886 Washer - Lock, 5/16 inch ............................................................................................. 4
8 6086 Nut - Low Profile Nylock, 1/2 -13 ................................................................................. 1
9 13869 Handle Assembly - Swivel .......................................................................................... 1
10 13781 Pivot Casting - Platform .............................................................................................. 1
11 13615 Bearing - Garlock, 1 I.D. x 1.125 O.D. x 0.5 inch ........................................................ 1
12 76392 Pivot - Platform ........................................................................................................... 1
13 13614 Seal - Oil ..................................................................................................................... 1
14 12900 Clutch Collar ............................................................................................................... 2
15 13708 Key - Worm Gear ........................................................................................................ 1
16 13610 Ring - Worm Drive ....................................................................................................... 1
17 22036 Disc - Spring, 2.5 x 1.06 inches .................................................................................. 1
18 19331 Nut - Low Profile Nylock, 1 -14 UNF ............................................................................ 1
19 13782 Casting - Platform Gearbox ......................................................................................... 1
20 16591 Cover - Gearbox .......................................................................................................... 1
21 6888 Screw - HHC, 1/4 -20 x 1 inch ..................................................................................... 7
22 6356 Washer - Lock, 1/4 -20 inch ......................................................................................... 7
23 59679-S Plate - Platform Box Mount ......................................................................................... 1
Part No. 84459 Genie TMZ-50/30 6 - 13

Notes
6 - 14 Genie TMZ-50/30 Part No. 84459

April 2004 Section 7 • Hoses and Fittings
Section Seven
Hoses and
Fittings

Section 7 • Hoses and Fittings April 2004
Figure 7-A REV A

Hydraulic Hoses and Fittings - Outriggers
Tongue end
1 2 OUTRIGGER
ground controls side
2
4
Platform end
5 2 OUTRIGGER
ground controls side
2
6
7
Tongue end
2 OUTRIGGER
manifold side
5
2
3
4
8
Platform end
2 OUTRIGGER
manifold side
2
9 6
TO “B1” PORT
FUNCTION MANIFOLD
LEGEND
FITTING
HOSE ASSEMBLY
TO “A1” PORT CONNECTOR

FUNCTION MANIFOLD

REV A FIGURE 7-A
— 49613 Plug and Cap Kit (for O-ring Face Seal Fittings) ........................................................ —
— 49612 O-ring Kit (for O-ring Face Seal Fittings) ................................................................... —
1 67462-S Hose Assembly - Components: Genie part numbers 48800, 48802 and
48751 @ 68 inches .................................................................................................... 2
2 48912 Fitting ......................................................................................................................... 8
48751 @ 68 inches .................................................................................................... 2
4 67217 Fitting ......................................................................................................................... 2
48751 @ 50 inches .................................................................................................... 2
6 42758 Fitting ......................................................................................................................... 2
48751 @ 50 inches .................................................................................................... 2
48751 @ 31 inches .................................................................................................... 2
48751 @ 31 inches .................................................................................................... 1
The length listed in the component description is the length of the hose, not the overall length of
the hose assembly. Refer to Figure 7-E to cross reference Genie part numbers to Parker part
numbers.

Figure 7-B REV A

Hydraulic Hoses and Fittings - Drive Options
1
DRIVE
MOTOR
CONTROL
SIDE
PARKING BRAKE
CYLINDER
2 3 3
41
4 5 5 6 7 4
T2 D1 D2 T M1
P1 5 M2 5 8
42
9
P2 5
5 D1
11 12 10
PUMP
P3 5 DRIVE C 13 DRIVE CYLINDER
MANIFOLD MANIFOLD
P4 5
4 D2
T1 4
M3
5 15
M4 14 DRIVE CYLINDER
5
TO TP PORT 10
FUNCTION MANIFOLD 16
RETURN TO TANK PORT

18 (DC) 17
HAND
PUMP
(DC) 3 3
LEGEND
19
20 21 HYDRAULIC 22 23 FITTING
FILTER
DRIVE HOSE ASSEMBLY
MOTOR
MANIFOLD
CONNECTOR
SIDE
P3
BI-FUEL
PUMP
HYDRAULIC P4
24 25 26 MANIFOLD BI-FUEL
TANK P4
27
28 29
30 30 30
HYDRAULIC
TANK AUXILIARY AUXILIARY
31
PUMP PUMP
HYDRAULIC
TANK 32
33
(DC)
(IC)
34 35
36 34
PUMP
MANIFOLD BI-FUEL
P4 P3 37 37
38 38
29
(DC) PUMP
30 27 ENGINE MANIFOLD
ENGINE
(DC) PUMP P2 P1 PUMP
32 30 30 30 30 30
39
LIFT
(IC) 40
PUMP 40 40 P2
PUMP
(IC) BI-FUEL P1 MANIFOLD

REV A FIGURE 7-B
39888 @ 53 inches .................................................................................................... 1
48751 @ 22.5 inches ................................................................................................. 1
3 48931 Fitting ......................................................................................................................... 4
4 45349 Fitting ......................................................................................................................... 2
5 49418 Fitting ....................................................................................................................... 13
48751 @ 80 inches .................................................................................................... 1
7 45357 Fitting ......................................................................................................................... 1
48751 @ 20.5 inches ................................................................................................. 1
48751 @14 inches ..................................................................................................... 1
10 48911 Fitting ......................................................................................................................... 2
48751 @ 80 inches .................................................................................................... 1
12 48912 Fitting (before serial number T5000-17) ..................................................................... 1

— 48908 Fitting (after serial number T5000-16) ....................................................................... —
13 48908 Fitting ......................................................................................................................... 1
48751 @ 34 inches .................................................................................................... 1
48751 @ 48 inches .................................................................................................... 1
48751 @ 30 inches .................................................................................................... 1
numbers.

FIGURE7-B REV A
1
DRIVE
MOTOR
CONTROL
SIDE
PARKING BRAKE
CYLINDER
2 3 3
41
4 5 5 6 7 4
T2 D1 D2 T M1
P1 5 M2 5 8
42
9
P2 5
5 D1
11 12 10
PUMP
MANIFOLD MANIFOLD
P4 5
4 D2
T1 4
M3
5 15
5
TO TP PORT 10
RETURN TO TANK PORT

18 (DC) 17
HAND
PUMP
(DC) 3 3
LEGEND
19
FILTER
DRIVE HOSE ASSEMBLY
MOTOR
MANIFOLD
CONNECTOR
SIDE
P3
BI-FUEL
PUMP
HYDRAULIC P4
TANK P4
27
28 29
30 30 30
HYDRAULIC
31
PUMP PUMP
HYDRAULIC
TANK 32
33
(DC)
(IC)
34 35
36 34
PUMP
MANIFOLD BI-FUEL
P4 P3 37 37
38 38
29
(DC) PUMP
ENGINE
32 30 30 30 30 30
39
LIFT
(IC) 40
PUMP 40 40 P2
PUMP

REV A FIGURE 7-B
48751 @ 48 inches .................................................................................................... 1
48751 @ 15 inches .................................................................................................... 1
19 48914 Fitting ......................................................................................................................... 2
39888 @ 5 inches ...................................................................................................... 1
21 39883 Fitting ......................................................................................................................... 1
22 42286 Fitting ......................................................................................................................... 1
39888 @ 35 inches .................................................................................................... 1
24 Ref. Fitting (refer to Figure 4-B) ......................................................................................... 1
26 Ref. Assembly - Strainer (refer to Figure 4-B) .................................................................... 1
48751 @ 37 inches .................................................................................................... 1
48751 @ 40 inches .................................................................................................... 1
48751 @ 37 inches .................................................................................................... 1
30 48929 Fitting ......................................................................................................................... 4
31 67339 Fitting (before serial number T5003-323) ................................................................... 1
— 76580 Fitting (after serial number T5003-322) (Gasoline models) ........................................ —
32 39884 Fitting ......................................................................................................................... 1
33 67222-S Hose Assembly - Components: Genie part numbers 56354 and

39889 @ 30 inches (DC models) ............................................................................... 1
34 67456-S Hose Assembly - Components: Genie part numbers 56354 and

39889 @ 12.5 inches ................................................................................................. 1
numbers.

FIGURE7-B REV A
1
DRIVE
MOTOR
CONTROL
SIDE
PARKING BRAKE
CYLINDER
2 3 3
41
4 5 5 6 7 4
T2 D1 D2 T M1
P1 5 M2 5 8
42
9
P2 5
5 D1
11 12 10
PUMP
MANIFOLD MANIFOLD
P4 5
4 D2
T1 4
M3
5 15
5
TO TP PORT 10
RETURN TO TANK PORT

18 (DC) 17
HAND
PUMP
(DC) 3 3
LEGEND
19
FILTER
DRIVE HOSE ASSEMBLY
MOTOR
MANIFOLD
CONNECTOR
SIDE
P3
BI-FUEL
PUMP
HYDRAULIC P4
TANK P4
27
28 29
30 30 30
HYDRAULIC
31
PUMP PUMP
HYDRAULIC
TANK 32
33
(DC)
(IC)
34 35
36 34
PUMP
MANIFOLD BI-FUEL
P4 P3 37 37
38 38
29
(DC) PUMP
ENGINE
32 30 30 30 30 30
39
LIFT
(IC) 40
PUMP 40 40 P2
PUMP

REV A FIGURE 7-B
39889 @ 14.5 inches ................................................................................................. 1
39889 @ 15 inches .................................................................................................... 1
37 67371 Fitting ......................................................................................................................... 2
38 48975 Fitting ......................................................................................................................... 2
48751 @ 30 inches .................................................................................................... 1
48751 @ 35 inches .................................................................................................... 1
41 48904 Fitting ......................................................................................................................... 1
42 67729 Hose Assembly - Components: Genie part numbers 48800, 48800 and
48751 @ 54 inches .................................................................................................... 1
* Quantity listed for this item is approximate. Actual quantity will vary depending on model.
numbers.

Figure 7-C REV A

Hydraulic Hoses and Fittings - Turntable Components
LEGEND BI-FUEL
1
FITTING
HOSE ASSEMBLY
CONNECTOR
2
AUXILIARY
PUMP
P2
3
P1 4 PUMP P1
MANIFOLD
P2 4
5 6
PUMP
MANIFOLD AUX 7
BI-FUEL
8
T3 7 9
10
T1 11
ENGINE PUMP
8
2
12
(DC)
13 BI-FUEL
HAND
(DC) PUMP
13
14 15HYDRAULIC16
FILTER
17
PUMP P2
MANIFOLD
HYDRAULIC BI-FUEL
18 19 20
TANK 21
3 AUXILIARY
6 PUMP
(IC)
(DC) (IC)
22
23
PUMP
MANIFOLD 10
PUMP
P2
MANIFOLD
11
P1
ENGINE PUMP
1
(DC) 5 2
3 2
LIFT (IC)
PUMP
7 - 10 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 7-C
1 67483-S Hose Assembly - Components: Genie part numbers: 48810, 48802 and
48751 @ 37 inches .................................................................................................... 1
2 48929 Fitting ......................................................................................................................... 2
3 67339 Fitting ......................................................................................................................... 1
4 49418 Fitting ......................................................................................................................... 2
48751 @ 35 inches .................................................................................................... 2
39889 @ 14.5 inches ................................................................................................. 1
7 48911 Fitting ......................................................................................................................... 2
48751 @ 15 inches .................................................................................................... 2
9 67371 Fitting ......................................................................................................................... 2
10 48975 Fitting ......................................................................................................................... 2
11 45349 Fitting ......................................................................................................................... 1
39888 @ 35 inches .................................................................................................... 1
13 48914 Fitting ......................................................................................................................... 2
39888 @ 5 inches ...................................................................................................... 1
15 39883 Fitting ......................................................................................................................... 1
16 42286 Fitting ......................................................................................................................... 1
39889 @ 12.5 inches ................................................................................................. 2
numbers.
Part No. 84459 Genie TMZ-50/30 7 - 11

FIGURE7-C REV A
LEGEND BI-FUEL
1
FITTING
HOSE ASSEMBLY
CONNECTOR
2
AUXILIARY
PUMP
P2
3
P1 4 PUMP P1
MANIFOLD
P2 4
5 6
PUMP
MANIFOLD AUX 7
BI-FUEL
8
T3 7 9
10
T1 11
ENGINE PUMP
8
2
12
(DC)
13 BI-FUEL
HAND
(DC) PUMP
13
14 15HYDRAULIC16
FILTER
17
PUMP P2
MANIFOLD
HYDRAULIC BI-FUEL
18 19 20
TANK 21
3 AUXILIARY
6 PUMP
(IC)
(DC) (IC)
22
23
PUMP
MANIFOLD 10
PUMP
P2
MANIFOLD
11
P1
ENGINE PUMP
1
(DC) 5 2
3 2
LIFT (IC)
PUMP
7 - 12 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 7-C
20 Ref. Assembly - Strainer .................................................................................................... 1
48751 @ 40 inches .................................................................................................... 1
39889 @ 30 inches .................................................................................................... 1
39889 @ 16.5 inches ................................................................................................. 1
numbers.
Part No. 84459 Genie TMZ-50/30 7 - 13

Figure 7-D REV A

Hydraulic Hoses and Fittings - Boom Components
LEGEND
FITTING
E 1 2
PRIMARY CYLINDER
HOSE ASSEMBLY
CONNECTOR
CYLINDER
SLAVE
R 1 3
R E
1 1
OUTRIGGERS
4 5
SECONDARY CYLINDER
E 6 7
8 9 R
CYLINDER
MASTER
R 6 10
E9 8
E6 11
JIB CYLINDER
12 12
R 6 13 A B
14
15
16 17 BRAKE
18
19
EXTENSION CYLINDER
6 6 6 6 6
E 20 21 B7 B5 B4 A1 B3
6 6
A6 6 6 6 S1
A7 A5 A4 6
6 A3
B1
6
R 20 22 A2
6 6
B6 FUNCTION MANIFOLD B2
7 - 14 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 7-D
1 48914 Fitting ......................................................................................................................... 4
48751 @ 25 inches .................................................................................................... 1
48751 @ 25 inches .................................................................................................... 1
48751 @ 380 inches .................................................................................................. 1
48751 @ 380 inches .................................................................................................. 1
6 49418 Fitting ....................................................................................................................... 19
48751 @ 250 inches .................................................................................................. 1
8 48908 Fitting ......................................................................................................................... 2
9 48911 Fitting ......................................................................................................................... 2
48751 @ 250 inches .................................................................................................. 1
48751 @ 650 inches .................................................................................................. 1
12 48931 Fitting ......................................................................................................................... 2
48751 @ 655 inches .................................................................................................. 1
48751 @ 244 inches .................................................................................................. 1
48751 @ 244 inches .................................................................................................. 1
48751 @ 20 inches .................................................................................................... 1
numbers.
Part No. 84459 Genie TMZ-50/30 7 - 15

FIGURE 7-D REV A
LEGEND
FITTING
E 1 2
PRIMARY CYLINDER
HOSE ASSEMBLY
CONNECTOR
CYLINDER
SLAVE
R 1 3
R E
1 1
OUTRIGGERS
4 5
SECONDARY CYLINDER
E 6 7
8 9 R
CYLINDER
MASTER
R 6 10
E9 8
E6 11
JIB CYLINDER
12 12
R 6 13 A B
14
15
16 17 BRAKE
18
19
EXTENSION CYLINDER
6 6 6 6 6
E 20 21 B7 B5 B4 A1 B3
6 6
A6 6 6 6 S1
A7 A5 A4 6
6 A3
B1
6
R 20 22 A2
6 6
B6 FUNCTION MANIFOLD B2
7 - 16 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 7-D
17 48904 Fitting ......................................................................................................................... 1
48751 @ 25 inches .................................................................................................... 1
48751 @ 20 inches .................................................................................................... 1
20 48912 Fitting ......................................................................................................................... 2
48751 @ 270 inches .................................................................................................. 1
48751 @ 270 inches .................................................................................................. 1
numbers.
Part No. 84459 Genie TMZ-50/30 7 - 17

Figure 7-E REV A

Hose and Fittings Cross-reference
Genie Parker Description Genie Parker Description
P/N P/N P/N P/N
12342 6-4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE 42874 6-8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
TUBE 42912 13943-6-4 HOSE END,90º FEMALE SWIVEL,JIC
13757 4 R6X-S RUN TEE,SWIVEL NUT,ORFS 42920 BV-0840 BALL VALVE,90º
19685 12-10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42932 AS-B-17 SLEEVE,NYLON,1.22" ID
22664 12-10 C5OX ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42936 10243-2-4 HOSE END,FEMALE PIPE
27431 8-12 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE 42953 1/2 DD-S ELBOW,90º,FEMALE PIPE
TUBE
42956 6 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
28678 AS-B-33 SLEEVE,NYLON,1.81" ID
45349 8 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
39871 6 WETX-WLN-S UNION,90º BULKHEAD W/NUT,FLARE TUBE
45351 4 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
39872 4 R5OX-S RUN TEE,STRAIGHT THREAD
47223 10343-6-6 HOSE END,MALE,JIC
39873 6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
47419 PS690503-6-6 SWIVEL,90º,STRAIGHT THREAD TO 37º FLARE
39874 8-6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
48750 421-4 HOSE,1/4 INCH ID
48751 481TC-4 HOSE,1/4 INCH ID
39877 4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE
TUBE 48753 451TC-6 HOSE,3/8 INCH ID
39878 6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE 48754 482TC-6 HOSE,3/8 INCH ID

TUBE 48755 381-6 HOSE,3/8 INCH ID
39879 4-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE 48756 451TC-8 HOSE,1/2 INCH ID
TUBE
39880 6-10 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE
48758 381-8 HOSE,1/2 INCH ID
TUBE
48759 381-10 HOSE,5/8 INCH ID
TUBE 48760 451TC-10 HOSE,5/8 INCH ID
39882 4-HP5ON-S PLUG,STRAIGHT THREAD 48761 482TC-12 HOSE,3/4 INCH ID
39883 8-8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE 48762 451TC-12 HOSE,3/4 INCH ID
39885 269HB 12-12 ELBOW,90º,BEADED HOSE BARB TO MALE PIPE 48763 772-12 HOSE,3/4 INCH ID
39886 431-6 HOSE,3/8 INCH ID 48764 881-16 HOSE,1 INCH ID
39887 540N-2 HOSE,1/8 INCH ID 48765 772-16 HOSE,1 INCH ID
39888 801-8 HOSE,1/2 INCH ID 48766 AS-B-15 SLEEVE,NYLON,1.06" ID
39889 801-12 HOSE,3/4 INCH ID 48767 AS-B-22 SLEEVE,NYLON,1.42" ID
39890 10643-6-6 HOSE END,FEMALE SWIVEL,JIC 48770 881-8 HOSE,1/2 INCH ID
39891 13943-6-6 HOSE END,90º FEMALE SWIVEL,JIC 48771 881-10 HOSE,5/8 INCH ID
39892 13743-6-6 HOSE END,45º FEMALE SWIVEL,JIC 48772 381-4 HOSE,1/4 INCH ID
39894 30682-8-8 HOSE END,FEMALE SWIVEL,JIC 48773 AS-B-13 SLEEVE,NYLON,.86" ID
39895 30682-10-12 HOSE END,FEMALE SWIVEL,JIC 48800 1JC43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42286 8-8 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE 48801 1J743-4-4 HOSE END,45º FEMALE SWIVEL,SEAL LOK
42756 8-12 CLO-S ELBOW,90,MALE PIPE TO ORFS 48802 1J943-4-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42757 8-12 FLO-S CONNECTOR,MALE PIPE TO ORFS 48804 1JM43-4-4 HOSE END,MALE,SEAL LOK, NO O-RING
42758 4 JLO-S UNION TEE,ORFS 48805 10643-4-4 HOSE END,FEMALE SWIVEL,JIC
42759 4-4 FLO-S CONNECTOR,MALE PIPE TO ORFS 48806 13943-4-4 HOSE END,90º FEMALE SWIVEL,JIC
42760 6-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 48807 1JS43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42761 1J143-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48808 3JC82-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK
42768 1JO43-4-4 HOSE END,MALE,SEAL LOK 48810 1JC43-6-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42776 601-8 HOSE,1/2 INCH ID 48811 1J943-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42786 16 CLO-S ELBOW,90º,MALE PIPE TO ORFS 48813 1J143-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42787 16 R6LO-S RUN TEE,SWIVEL NUT,ORFS 48814 1J543-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42788 16-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 48815 1J743-6-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK
42789 6-6 CLO-S ELBOW,90º,MALE PIPE TO ORFS 48816 1J943-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42790 8-10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48817 1JS43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK
42791 3/4 CD-S ELBOW,90º,MALE TO FEMALE PIPE 48818 1J943-8-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42792 3/4 X 1/2 PTR-S REDUCER,MALE TO FEMALE PIPE 48819 1JC43-8-6 HOSE END,FEMALE SWIVEL,SEAL LOK
42793 1/2 CR-S ELBOW,90º,MALE PIPE 48820 1J743-8-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK
42794 1 CR-S ELBOW,90º,MALE PIPE 48821 1J943-8-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42795 BV-0839 BALL VALVE 48822 1JC43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK
42796 BV-0838 BALL VALVE 48823 1JS43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK
7 - 18 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 7-E

P/N P/N P/N P/N
48893 6 F5OHAO-S UNION,STRAIGHT THREAD
48824 1J143-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48894 8 WLO-WLNL-S UNION,BULKHEAD,ORFS
48895 DT-370-MSMO-5 VALVE,CHECK
48896 6 JLO-S UNION,TEE,ORFS
48897 DT-750-MSMS-5 VALVE,CHECK
48828 1JC43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK
48898 DT-750-MOMS-5 VALVE,CHECK
48829 1JS43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK
48900 4-6 F5OLO-SW/.035ORI CONNECTOR,STRAIGHT THREAD TO
ORFS,W/.035 ORI
48902 16-1 AOE4G-S ELBOW,90º LONG,FEMALE PIPE TO STRAIGHT
48834 1J943-10-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK THREAD
48835 1JS43-10-12 HOSE END,FEMALE SWIVEL,SEAL LOK 48903 1 FF-S NIPPLE,PIPE
48836 1JC43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48904 4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48837 1JS43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48905 4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48838 1J743-12-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48906 4 R5OLO-S RUN TEE,STRAIGHT THREAD
48839 1J943-12-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48907 4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48840 1J943-12-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48908 4 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48841 1JC43-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK 48909 4 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
48842 1JO43-12-12 HOSE END,MALE,SEAL LOK 48910 4 GTX-S W/.030ORIFIC CONNECTOR,FEMALE PIPE TO FLARE
48843 1J143-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK TUBE
48844 1J543-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48911 4-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48845 1J743-12-12 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48912 4-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48846 1J943-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48913 4-6 F5OLO-SW/.030OR CONNECTOR,STRAIGHT THREAD TO
ORFS,W/.030 ORI
48847 13943-12-12 HOSE END,90º FEMALE SWIVEL,JIC
48914 4-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48848 10543-12-12 HOSE END,MALE,STRAIGHT THREAD
48915 6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48916 6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48850 1JS71-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48917 6 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO
48851 1J171-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK ORFS
48852 1J771-12-12 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48918 6 R5OLO-S RUN TEE,STRAIGHT THREAD
48853 1J971-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48919 6 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48854 1JC43-16-16 HOSE END,FEMALE SWIVEL,SEAL LOK 48920 6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48855 1J943-16-16 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48921 6 FLO-S CONNECTOR,MALE PIPE TO ORFS
48856 1J171-16-16 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48922 6-6 FLO-S CONNECTOR,MALE PIPE TO ORFS
48857 1J971-16-16 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48923 6 P5ON-S PLUG,STRAIGHT THREAD
48859 1JS43-8-4 HOSE END,FEMALE SWIVEL,SEAL LOK 48925 6 WELO-S UNION,90º BULKHEAD,ORFS
48867 PD36BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL 48926 6-4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48873 6 PNLO-S PLUG,TUBE END,ORFS 48927 6-4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48874 6 PNTX-S PLUG,FLARE TUBE 48928 6-4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48875 6 R6LO-S RUN TEE,SWIVEL NUT,ORFS 48929 6-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48877 4 F5OLO-SW/.025ORI CONNECTOR,STRAIGHT THREAD TO 48930 6-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
ORFS,W/.025 ORIFICE
48878 16-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48879 8 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48880 PD6-285 CAP,DIAGNOSTIC NIPPLE
48934 8 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO
48881 6 HLO-S UNION,ORFS ORFS
48882 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL 48935 8 R5OLO-S RUN TEE,STRAIGHT THREAD
48883 8 P5ON-S PLUG,STRAIGHT THREAD 48936 8 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48884 8M18F87OMLO-S CONNECTOR,METRIC,STRAIGHT THREAD TO 48937 8 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
ORFS
48938 8 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48885 4 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO
FLARE TUBE 48939 8 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
48886 4 F5OLO-SW/2MM OFF CONNECTOR,MACHINED STRAIGHT 48940 8 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
THREAD TO ORFS 48941 8-4 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS
48887 4 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE 48942 8-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48888 10-12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48943 8-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48890 4 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 48944 8-8 FLO-S CONNECTOR,MALE PIPE TO ORFS
48891 4 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 48945 8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE
48892 6 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 48946 8-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
Part No. 84459 Genie TMZ-50/30 7 - 19

FIGURE 7-E REV A

P/N P/N P/N P/N
48947 8-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49212 8 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO
48948 8-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS FLARE TUBE
48949 8-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49213 30682-8-8 HOSE END,FEMALE SWIVEL,JIC
48950 10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49216 831-8 HOSE,1/2 INCH ID
48951 10 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 49217 33982-8-8 HOSE END,90º FEMALE SWIVEL,JIC
48952 10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49219 PS-B-35 SLEEVE,NYLON,2.19" ID
48953 10 R5OLO-S RUN TEE,STRAIGHT THREAD 49418 4-6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48954 10 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 49511 DT370-MOMS-5 VALVE,CHECK
48955 10 R6LO-S RUN TEE,SWIVEL NUT,ORFS 49512 1 DD-S ELBOW,90º,FEMALE PIPE
48956 10-4 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 49513 1 FF-S NIPPLE,PIPE
48957 10-6 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 49514 10 HP5ON-S PLUG,STRAIGHT THREAD
48958 10-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49515 12-16 CLO-S ELBOW,90º,MALE PIPE TO ORFS
48959 12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49517 6 HP5ON-S PLUG,STRAIGHT THREAD
48960 12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49519 16-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48961 12 R5OLO-S RUN TEE,STRAIGHT THREAD 49520 4 VTX-S ELBOW,45º,MALE PIPE TO FLARE TUBE
48962 12 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 49530 16 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48963 12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 49612 PKT02586 O-RING KIT (ORFS FITTINGS)
48964 12 R6LO-S RUN TEE,SWIVEL NUT,ORFS 49613 PKT06276 PLUG AND CAP KIT-SERVICE,ORFS
48965 12 CLO-S ELBOW,90º,MALE PIPE TO ORFS 49728 10143-12-12 HOSE END, MALE PIPE
48966 12 FLO-S CONNECTOR,MALE PIPE TO ORFS 49729 16-1 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
48967 12 JLO-S UNION TEE,ORFS 49814 12-8 FLO-S CONNECTOR,MALE PIPE TO ORFS
48968 12 WLO-WLNL-S UNION,BULKHEAD,ORFS 49829 DT-500-MOMF-5 VALVE,CHECK
48969 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS 49831 881-12 HOSE,3/4 INCH ID
48970 12 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS 49834 16 JLO-S UNION TEE,ORFS
48971 12 G5G5JG5-S TEE,FEMALE STRAIGHT THREAD 49838 12-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS
48972 12 XHL6-S ADAPTER, 37º MALE TO SWIVEL ORFS 49840 8 JLO-S UNION TEE,ORFS
48973 12-1/2 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 49844 10-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS
48974 12-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49854 8 P5ON-S PLUG,STRAIGHT THREAD
48975 12-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49855 1JC43-16-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48976 12-16 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49859 4 P5ON-S PLUG,STRAIGHT THREAD
48977 12-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49861 4 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO
ORFS
48978 12-16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
49867 12-3/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
48980 12-16 FLO-S CONNECTOR,MALE PIPE TO ORFS
51152 6 R6X-S RUN TEE,SWIVEL NUT,ORFS
51153 6-4 TRTX-S REDUCER,TUBE END TO SWIVEL,ORFS
51154 4-4 GTX CONNECTOR,FEMALE PIPE TO FLARE TUBE
48985 16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
51264 881-12 HOSE,3/4 INCH ID
48986 16 FLO-S CONNECTOR,MALE PIPE TO ORFS
51265 8 JLO-S UNION TEE,ORFS
48988 16 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
51508 6 BTX-S NUT,FLARE TUBE
51580 12-8 TRLO-BL-S TUBE END REDUCER,ORFS
51628 6 R6X-S RUN TEE,SWIVEL NUT,ORFS
48991 16-12 FLO-S CONNECTOR,MALE PIPE TO ORFS
51735 3/8 HHP PLUG,PIPE THREAD
48993 XV501-12 BALL VALVE
53023 125HBL-5-4 FITTING,HOSE BARB TO MALE PIPE
48994 XV501-16 BALL VALVE
53497 PKT02585 O-RING KIT
48995 XV510P-12 BALL VALVE
48996 XV510P-16 BALL VALVE
53500 3-904 O-RING,STRAIGHT THREAD,-4
48997 PD341 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48998 PD 361 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
49201 10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
53536 4-PNLO-S PLUG,TUBE END,ORFS
53537 6 PNLO-S PLUG,TUBE END,ORFS
49205 6 F5OHAO-S UNION,STRAIGHT THREAD
49207 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
49209 8M18F870MX-S CONNECTOR,METRIC,STRAIGHT THREAD TO
FLARE TUBE 53540 12 PNLO-S PLUG,TUBE END,ORFS
7 - 20 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 7-E

P/N P/N P/N P/N
53946 129HB-5-4 FITTING,90º HOSE BARB TO MALE PIPE 61260 20-12 TRLO-BL REDUCER,TUBE END TO SWIVEL,ORFS
53951 8-1/4F50G-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 61262 12 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
53980 6 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 61263 20 F5OHAO-S UNION,STRAIGHT THREAD
54132 4 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 61264 6-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
54135 11343-16-16 HOSE END,MALE SWIVEL,PIPE 61265 6 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
54283 8-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 61268 4 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
54428 8M18C87OMLO-S ELBOW, 90º METRIC, STRAIGHT THREAD TO 61269 4 WLO-WLNL-S UNION,BULKHEAD,ORFS
ORFS 61272 12 AOEL6 ELBOW,90º,STRAIGHT THREAD TO ORFS
54803 FS-F-16-10 SLEEVE,FIRE,.96" ID SWIVEL
54954 10143-2-4 HOSE END, MALE PIPE 61316 482TC-16 HOSE,1 INCH ID
55190 3/8 HP-S PLUG,PIPE THREAD 61321 6 JLO-S UNION TEE,ORFS
55448 8 HLO-S UNION,ORFS 61327 782-12 HOSE,3/4 INCH ID
55839 6 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL 61328 881-24 HOSE,11/2 INCH ID
55968 10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 61336 11943-20-24 HOSE END,90º FLANGE HEAD
56003 6 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 61345 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
56166 BV-0837 BALL VALVE,90º 61346 8 WNLO-WLNL-S 4 UNION,BULKHEAD 45º,ORFS
56188 10143-8-6 HOSE END, MALE PIPE 61569 33782-8-8 HOSE END,45º FEMALE SWIVEL,JIC
56233 2-011 O-RING,ORFS,-4 61610 12 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO
ORFS
56234 2-012 O-RING,ORFS,-6
56235 2-014 O-RING,ORFS,-8 61742 1/8 X 1.5 FFF NIPPLE,PIPE
63426 8 PNTX-S PLUG,FLARE TUBE
56236 2-016 O-RING,ORFS,-10
56237 2-018 O-RING,ORFS,-12 64271 4 WLO-WLNL-S UNION,BULKHEAD,ORFS
64272 6 WLO-WLNL-S UNION,BULKHEAD,ORFS
56238 2-021 O-RING,ORFS,-16
56352 6 WLNL-S LOCKNUT,BULKHEAD 65776 8 F65OL-S CONNECTOR,STRAIGHT THREAD TO ORFS
SWIVEL
65880 6001012 O-RING KIT
66154 6 WTX-WLNS UNION,BULKHEAD,FLARE TUBE
66155 6 WETX-S UNION,BULKHEAD 90º,FLARE TUBE
66156 6 WLN-S BULKHEAD LOCKNUT
56655 3JC82-8-10 HOSE END,FEMALE SWIVEL,SEAL LOK TUBE
56676 10-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 66392 6 R5OX-S RUN TEE,STRAIGHT THREAD
56776 471TC-6 HOSE,3/8 INCH ID 66396 811-12 HOSE,3/4 INCH ID
56777 471TC-8 HOSE,1/2 INCH ID 66829 H3174PP CLAMP,TUBE
56789 811-16 HOSE,1 INCH ID 67217 4 KLO-S UNION,CROSS,ORFS
57884 3/8 FF NIPPLE,PIPE 67339 10-6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE
59335 6 FNL-S CAP, TUBE END TUBE
59342 4 FNL-S CAP, TUBE END 67357 13943-8-6 HOSE END,90º FEMALE SWIVEL,JIC
59371 8 HP5ON-S PLUG,STRAIGHT THREAD 67358 10 HP5ON-S PLUG,STRAIGHT THREAD
60653 BV-0751 BALL VALVE 67371 12 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
60806 125HB-3-4 FITTING,HOSE BARB TO MALE PIPE 67498 4 FNL-S CAP, TUBE END
61064 5-1/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 67906 DC-370-F0F0-5 VALVE,CHECK
61079 4 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS 69316 8 FLO-S CONNECTOR,MALE PIPE TO ORFS
61080 6 WLO-WLNL-S UNION,BULKHEAD,ORFS 69333 H3174PP CLAMP,HYDRAULIC HOSE
61083 24 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 69503 4 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL
61086 20 R5OLO-S RUN TEE,STRAIGHT THREAD 69775 8 FNL-S CAP, TUBE END
61090 24-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 71038 1/4X1/4F3HG-S ADAPTER,CONVERSION
61091 1J943 24-24 HOSE END,90º FEMALE SWIVEL,SEAL LOK 71196 12-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
61093 1J978-12-12 HOSE END,90º FEMALE SWIVEL,JIC 71383 1/4 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
61095 1JS43-20-16 HOSE END,FEMALE SWIVEL,SEAL LOK 72270 12FNL-S CAP, TUBE END
61100 811-24 HOSE,11/2 INCH ID 73436 60C-4 SLEEVE,COMPRESSION
61130 1JS43-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK 73437 61C-4 NUT,COMPRESSION
61131 1JS78 12-12 HOSE END,FEMALE SWIVEL,SEAL LOK 73438 33482-4-4B HOSE END,PUSH LOK,MALE
61132 1J778-12-12 HOSE END,45º FEMALE SWIVEL,JIC 73767 1CD-S ELBOW,90º,MALE TO FEMALE PIPE
61152 139HB-6-4 ELBOW,45º,BARB TO MALE PIPE 73768 20-16-F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
61251 BV-0750 BALL VALVE 73769 16-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
61259 4 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 74660 6-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
74661 8-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
Part No. 84459 Genie TMZ-50/30 7 - 21

Notes
7 - 22 Genie TMZ-50/30 Part No. 84459

April 2004 Section 8 • Accessories
Section Eight
Accessories

Section 8 • Accessories April 2004
Figure 8-A REV A

Material Lift
18 19 20
7 6 5
16 17
9
15
10
12
14 13 11

REV A FIGURE 8-A
— 72027 Material Lift Accessory - Complete (ANSI and CE models) ........................................ —

— 72026 Material Lift Accessory - Complete (CSA and Platform Rotate models) ..................... —
1 59877 Bracket - Storage Mount ............................................................................................. 1
2 72114 Storage Mount Channel Assembly (includes index numbers 3 through 5, 7 and 8) ...... 1
4 39474 Wear Pad, 2 x 1 x 0.25 inch ........................................................................................ 2
6 49412 Washer - Flat, M4 ....................................................................................................... 4
7 49363 Nut - Nylock, M4 ......................................................................................................... 4
8 46729 Guide - Alignment ....................................................................................................... 2
9 72029 Material Lift Carriage Assembly with Decal (ANSI and CE models)
(includes index numbers 10, 11 and 12) ...................................................................... 1
— 72028 Material Lift Carriage Assembly with Decal (CSA and Platform Rotate models)
(includes index numbers 10, 11 and 12) ..................................................................... —
10 67770 Hook - Material Lift ...................................................................................................... 1
11 6094 Pin - Cotter, 1 x 0.125 inch ......................................................................................... 1
12 67787 Pin - Clevis, 1.5 x 0.5 inch .......................................................................................... 1
13 48301 Pin - Platform Mounting, 8.13 x 0.5 inch ..................................................................... 1
14 5193 Ring - Split, 1 inch ...................................................................................................... 1
15 59914 Chain - Retaining, 16 inches ....................................................................................... 1
17 27082 Nut - Nylock, M5 ......................................................................................................... 1
19 22699 Washer - Flat, M10 ..................................................................................................... 4
20 22736 Nut - Nylock, M10 ....................................................................................................... 2

Figure 8-B REV A

Spare Tire - Electric and Hydraulic Brake Models
3
7 8
5 4

REV A FIGURE 8-B
— 48014 Spare Tire Kit - Complete ........................................................................................... —
1 46717 Nut - Lug, 1/2 -20 UNF ................................................................................................ 3
2 Ref. Tire and Wheel Assembly (refer to Figure 2-E) ........................................................... —
3 59570 Nut - Nylock, 1/4 -20 ................................................................................................... 3
4 59569 Screw - SHC, 1/2 -20 x 2 inches ................................................................................. 3
5 59672 Washer - Star, Internal ................................................................................................ 3
6 48058 Bracket - Mounting, Spare Tire ................................................................................... 1
8 22736 Nut - Lock, M10 x 1.5 mm .......................................................................................... 4

Figure 8-C REV A

Spare Tire - Mechanical Brake Models
10
3 2
7
6
5
4

REV A FIGURE 8-C
— 67268 Spare Tire Kit - Complete ........................................................................................... —
1 67929 Bracket - Spare Tire Mounting .................................................................................... 1
2 49387 Screw, M10 x 1.5 x 12 mm ......................................................................................... 4
3 49408 Lock Washer, M8 ........................................................................................................ 4
4 44617 Nut - Lug, 1/2 -20 UNF ................................................................................................ 4
5 76021 Nut - Nylon Insert, M18 ............................................................................................... 4
6 76020 Lockwasher - Internal Tooth, M18 ............................................................................... 4
7 76019 Screw - SHC, M18 x 60 .............................................................................................. 4
8 Ref. Tire and Wheel Assembly (refer to Figure 2-F) ........................................................... —
9 59912 Nut - Spring Clip, M8 ................................................................................................... 4
10 Ref. Cover - Lower Base (refer to Figure 2-B) .................................................................... —

Figure 8-D REV A

Air Line to Platform
4 3
5
2
11
9
10 2 8 7

REV A FIGURE 8-D
— 59751 Air Line to Platform Option - Complete ....................................................................... —
1 27895 Coupler - Female Quick Disconnect ............................................................................ 1
2 27900 Fitting - Female Bulkhead Adapter, 10 MPT ............................................................... 2
3 49379 Screw, M8 x 1.25 x 25 mm ......................................................................................... 2
4 25368 Nylock Nut, M8 ........................................................................................................... 2
5 59502-S Plate - Air Line Mount ................................................................................................. 1
6 65197-S Air Line Assembly with Fittings ................................................................................... 1
7 59912 Nut - Spring Clip, M8 ................................................................................................... 4
8 49387 Screw, M10 x 1.5 x 12 mm ......................................................................................... 4
9 49408 Lock Washer, M8 ........................................................................................................ 4
10 27894 Plug - Male Quick Disconnect ..................................................................................... 1
11 67593 Bracket - Air Line Panel .............................................................................................. 1

Figure 8-E REV A

Flashing Beacon
2 1
2 5
8 7 6 4
8 - 10 Genie TMZ-50/30 Part No. 84459

REV A FIGURE 8-E
— 65229-S Flashing Beacon Accessory Kit - Complete ............................................................... —
2 22736 Nut - Nylock, M10 x 1.5 .............................................................................................. 2
3 59926-S Bracket - Warning Light ............................................................................................... 1
4 49417 Screw - PHM, M5 x 0.8 x 16 mm ................................................................................ 2
5 27082 Nut - Nylock, M5 x 0.8 ................................................................................................ 2
6 66909 Strobe - Beacon, 12-48V DC ....................................................................................... 1

— 58973 Bulb - Replacement ................................................................................................... —
7 55046 Grommet - Rubber, 1.25 O.D. x 0.188 inch O.D. ......................................................... 1
Part No. 84459 Genie TMZ-50/30 8 - 11

Notes
8 - 12 Genie TMZ-50/30 Part No. 84459

California Proposition 65
WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
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Parts Manual
Part No.
Rev B3
84459
(from serial number T5099-06)
TMZ-50/30

Parts Manual: Refer To Inside Cover For Additional Serial Number Information

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Copyright:

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Parts Manual: Refer To Inside Cover For Additional Serial Number Information

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Parts Manual Second

(from serial number T5099-06 to date)

Technical Publications Serial Number Information

Copyright © 1999 by Genie Industries

84459 Rev B April 2004

"Genie" is a registered trademark of Genie

Printed on recycled paper

ii Genie TMZ-50/30 Part No. 84459

Recommended Parts Stocking List ............................................................................................................. vi

Section 2 Rev Base Components

Figure 2-B A Base - Models with Mechanical Brakes ................................................................. 2 - 6

Figure 2-G A Brakes - Electric .................................................................................................. 2 - 24

Figure 2-H B Brakes - Hydraulic ............................................................................................... 2 - 26

Figure 2-I A Parking Brake and Cables ................................................................................... 2 - 28

Figure 2-J A Wheel Drive - Power Wheel Assist Option .......................................................... 2 - 32

Figure 2-K A Drive Manifold - Power Wheel Assist Option ....................................................... 2 - 36

Figure 2-L A Control Box - Power Wheel Assist Option ........................................................... 2 - 38

Figure 2-M A Outrigger Installation ........................................................................................... 2 - 42

Figure 2-N A Outrigger Counterbalance Manifold ..................................................................... 2 - 46

Section 3 Rev Engine Components

Figure 3-B A Honda GX340K1 Gasoline Engine, View 2 ............................................................ 3 - 6

Figure 3-C A Honda GX340K1 Gasoline Engine, View 3 ............................................................ 3 - 8

Figure 3-D A Hatz 1B30 Diesel Engine, View 1 ........................................................................ 3 - 10

Figure 3-E A Hatz 1B30 Diesel Engine, View 2 ........................................................................ 3 - 14

Part No. 84459 Genie TMZ-50/30 iii

Section 3 Rev Engine Components, continued

Figure 3-G A Hatz 1B30 Diesel Engine, View 4 ........................................................................ 3 - 18

Section 4 Rev Turntable Components

Figure 4-B A Turntable Components - Ground Controls Side ..................................................... 4 - 4

Figure 4-C A Turntable Components - Function Manifold Side ................................................... 4 - 8

Figure 4-H B Ground Controls .................................................................................................. 4 - 28

Figure 4-I A Battery Charger - ANSI and CSA Models ............................................................ 4 - 32

Figure 4-J A Battery Charger - Worldwide ............................................................................... 4 - 34

Figure 4-K A Hydraulic Power Unit - DC and Bi-fuel Models .................................................... 4 - 36

Figure 4-L B Battery Pack ........................................................................................................ 4 - 38

Figure 4-M A Turntable Covers ................................................................................................. 4 - 40

Figure 4-N A Power Cables - Turntable, DC Models ................................................................ 4 - 44

iv Genie TMZ-50/30 Part No. 84459

Section 5 Rev Boom Components

Figure 5-B A Secondary Boom - View 2 ..................................................................................... 5 - 4

Figure 5-C B Primary and Extension Boom Installation .............................................................. 5 - 6

Figure 5-D A Cable Track Installation ....................................................................................... 5 - 10

Figure 5-E A Jib Boom and Pivot Installation ............................................................................ 5 - 14

Section 6 Rev Platform Components

Figure 6-B B Platform with Rotator Installation ........................................................................... 6 - 6

Figure 6-C C Platform Controls ................................................................................................. 6 - 10

Figure 6-D A Platform Rotator .................................................................................................. 6 - 12

Section 7 Rev Hoses and Fittings

Figure 7-B A Hydraulic Hoses and Fittings - Drive Options ........................................................ 7 - 4

Figure 7-C A Hydraulic Hoses and Fittings - Tuntable Components ......................................... 7 - 10

Figure 7-D A Hydraulic Hoses and Fittings - Boom Components ............................................. 7 - 14

Figure 7-E A Hose and Fittings Cross-reference ...................................................................... 7 - 18

Section 8 Rev Accessories

Figure 8-C A Spare Tire - Mechanical Brake Models .................................................................. 8 - 6

Figure 8-D A Air Line to Platform ................................................................................................ 8 - 8

Figure 8-E A Flashing Beacon .................................................................................................. 8 - 10

Part No. 84459 Genie TMZ-50/30 v

Recommended Parts Stocking List

Required Parts Manuals

Paint - Genie Blue, 1 Gallon ......................... 32150

vi Genie TMZ-50/30 Part No. 84459

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Part No. 84459 Genie TMZ-50/30 vii

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