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E80XN, E100XN, E100XNS, E120XN

(A099)

4051566 ©2018 HYSTER COMPANY


11/2018
UNIT CODE A099
11/2018 NORTH AMERICA

SECTIONS

1 FRAME

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE/ACCELERATOR SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 OPTIONS

11 FIELD CONVERSION KITS

12 NUMERICAL INDEX

This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE A099
11/2018 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCELERATOR PEDAL ASSEMBLY (MONOTROL) .................................................................................... 5-9
ACCELERATOR PEDAL ASSEMBLY (STANDARD) ..................................................................................... 5-8
ACCUMULATOR ............................................................................................................................................. 10-4
ADD ON OPTION KITS ................................................................................................................................... 11-2
ADD ON TELEMETRY KITS ........................................................................................................................... 11-3
ARMREST SLIDER ASSEMBLY ..................................................................................................................... 1-36
AUXILIARY KEYSWITCH ............................................................................................................................... 10-2
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ................................... 10-54
THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 10-56
THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............... 10-58
TWO STAGE FULL FREE- LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ...... 10-64
TWO STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ....................................... 10-61
TWO STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ................... 10-66
TWO STAGE LIMITED FREE LIFT - WITHOUT QUICK DISCONNECT FITTINGS .................................. 10-46
TWO STAGE LIMITED FREE LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 10-48
TWO STAGE LIMITED FREE LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .............. 10-50

B
BACK-UP ALARM ........................................................................................................................................... 10-6
BATTERY COMPARTMENT AND COVERS
HORIZONTAL BATTERY REMOVAL (→ 4/2013) ..................................................................................... 1-38
HORIZONTAL BATTERY REMOVAL (4/2013 →) ..................................................................................... 1-42
VERTICAL BATTERY REMOVAL - E80-120XN (→ 4/2013) ..................................................................... 1-46
VERTICAL BATTERY REMOVAL - E100-120XN (4/2013 →) ................................................................... 1-48
VERTICAL BATTERY REMOVAL - E80-E100XNS WITH STANDARD OVERHEAD GUARD .................. 1-50
VERTICAL BATTERY REMOVAL - E80-E100XNS WITH FLAT OVERHEAD GUARD (→ 4/2013) ......... 1-52
VERTICAL BATTERY REMOVAL - E80-E100XNS WITH FLAT OVERHEAD GUARD (4/2013 →) ......... 1-54
BATTERY CONNECTOR
RAPID CHARGE OPTION .......................................................................................................................... 2-22
WITH FLAT OVERHEAD GUARD - LWB (E100-120XN) (→ 11/2014) ..................................................... 2-13
WITH FLAT OVERHEAD GUARD - LWB (E100-120XN) (11/2014 →) ..................................................... 2-16
WITH FLAT OVERHEAD GUARD - SWB (E80-100XNS) (→ 11/2014) .................................................... 2-18
WITH FLAT OVERHEAD GUARD - SWB (E80-100XNS) (11/2014 →) .................................................... 2-20
WITH STANDARD OVERHEAD GUARD - LWB (E100-120XN) (→ 11/2014) .......................................... 2-7
WITH STANDARD OVERHEAD GUARD - LWB (E100-120XN) (11/2014 →) .......................................... 2-10
WITH STANDARD OVERHEAD GUARD - SWB (E80-100XNS) ............................................................... 2-12
BRAKE ASSEMBLY ........................................................................................................................................ 5-4
BRAKE SYSTEM ............................................................................................................................................. 5-2

C
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-38
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-28
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-18

©2018 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
CONTACTOR AND FUSE ASSEMBLY
→ 11/2015 .................................................................................................................................................. 2-24
SEALED (11/2015 →) ................................................................................................................................ 2-26
CONTACTOR ASSEMBLY
UL-E ............................................................................................................................................................ 2-28
UL-EE .......................................................................................................................................................... 2-30
CONTROL PANELS AND CONTACTORS ..................................................................................................... 2-23
CONTROLLER ASSEMBLY
PUMP AND TRACTION (11/2014 →) ........................................................................................................ 2-36
PUMP MOTOR (→ 11/2014) ...................................................................................................................... 2-32
TRACTION MOTOR (→ 11/2014) .............................................................................................................. 2-34
CONVERSION KIT
COUNTERWEIGHT ........................................................................................................................................ 1-4
COUNTERWEIGHT COVER
WITH RAPID CHARGE OPTION ................................................................................................................ 1-5

D
DASH AND STEERING COLUMN COVERS
FIXED COLUMN ......................................................................................................................................... 1-56
TELESCOPIC COLUMN ............................................................................................................................. 1-58
DC CONVERTER
PRIMARY AND AUXILIARY ........................................................................................................................ 10-14
DIFFERENTIAL ASSEMBLY
WET BRAKE ............................................................................................................................................... 3-23
DISPLAY
LOW MOUNT .............................................................................................................................................. 2-48
DISPLAY GROUP AND HARNESS
HIGH MOUNT ............................................................................................................................................. 2-46
DRIP SHIELD AND STATIC STRAP ............................................................................................................... 1-13
DRIVE AXLE AND ATTACHING PARTS ........................................................................................................ 3-2
DRIVE AXLE ASSEMBLY
WET BRAKE - RIGHT AND LEFT HAND HUBS (→ 2/2015) .................................................................... 3-4
WET BRAKE - RIGHT AND LEFT HAND HUBS (2/2015 →) .................................................................... 3-8
WET BRAKE - BRAKES AND DIFFERENTIAL (→ 2/2015) ...................................................................... 3-12
WET BRAKE - BRAKES AND DIFFERENTIAL (2/2015 →) ...................................................................... 3-16
WET BRAKE - INPUT PINION CARRIER (→ 2/2015) ............................................................................... 3-19
WET BRAKE - INPUT PINION CARRIER (2/2015 →) ............................................................................... 3-21
DRIVE TIRE AND WHEEL
E100-120XN ................................................................................................................................................ 3-26
E80XN-100XNS .......................................................................................................................................... 3-25

E
ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-4

F
FENDERS ....................................................................................................................................................... 1-12
FIRE EXTINGUISHER .................................................................................................................................... 10-10
FLOORPLATES AND STEPS ......................................................................................................................... 1-10
FORKS
OPTIONAL LATCH ..................................................................................................................................... 1-63

ii See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND CLASS IV ......................................... 1-62
POLISHED FULL BOTTOM TAPER OPTIONAL - CLASS III AND CLASS IV ........................................... 1-66
STANDARD TAPER CLASS III AND CLASS IV ......................................................................................... 1-60
FORKS WITH LEVER
STANDARD TAPER OPTIONAL - CLASS III AND CLASS IV .................................................................... 1-64
FREE-LIFT
THREE STAGE FULL FREE-LIFT (→ 10/2013) ........................................................................................ 8-26
THREE STAGE FULL FREE-LIFT (10/2013 →) ........................................................................................ 8-30
FREE-LIFT CYLINDER
THREE STAGE FULL FREE LIFT .............................................................................................................. 8-34
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-18
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-28
RECLINER AND DAMPER KITS - SHEET 2 OF 4 ..................................................................................... 1-30
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-32

H
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-42
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-22
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-20
HOOD
WITH FLAT OVERHEAD GUARD - AND SHORT WHEEL BASE (E80-100XNS) ..................................... 1-18
WITH FLAT OVERHEAD GUARD - AND LONG WHEEL BASE (E100-120XN) ........................................ 1-20
WITH STANDARD OVERHEAD GUARD - AND SHORT WHEEL BASE (E80-100XNS) .......................... 1-14
WITH STANDARD OVERHEAD GUARD - AND LONG WHEEL BASE (E100-120XN) ............................. 1-16
HYDRAULIC MOTOR ASSEMBLY
WITH 29 CC PUMP (11/2014 →) ............................................................................................................... 6-20
HYDRAULIC CONTROL VALVE
INLET SECTION - MANUAL HYDRAULIC ................................................................................................. 6-36
INLET SECTION - ELECTRO-HYDRAULIC ............................................................................................... 6-44
LIFT, TILT, AND AUXILIARY - MANUAL HYDRAULIC .............................................................................. 6-34
LIFT, TILT, AND AUXILIARY - ELECTRO-HYDRAULIC ............................................................................ 6-42
HYDRAULIC CONTROL VALVE AND FITTINGS
ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ....................................................................... 6-38
MANUAL HYDRAULIC - THREE AND FOUR FUNCTION ......................................................................... 6-29
HYDRAULIC CONTROL VALVE ASSEMBLY
ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ....................................................................... 6-40
MANUAL HYDRAULIC - THREE AND FOUR FUNCTION ......................................................................... 6-31
HYDRAULIC HOSES
STEERING .................................................................................................................................................. 6-8
HYDRAULIC MOTOR ASSEMBLY
→ 11/2014 .................................................................................................................................................. 6-16
WITH 33 CC PUMP (11/2014 →) ............................................................................................................... 6-22
HYDRAULIC PUMP
29 CC (11/2014 →) .................................................................................................................................... 6-12
33 CC .......................................................................................................................................................... 6-14
HYDRAULIC PUMP AND MOTOR MOUNTING
WET SPLINE DRIVE 29 CC (11/2014 →) ................................................................................................. 6-10

©2018 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
WET SPLINE DRIVE 33 CC ....................................................................................................................... 6-11
HYDRAULIC SUPPLY AND RETURN
PAGE 1 OF 2 .............................................................................................................................................. 6-2
PAGE 2 OF 2 .............................................................................................................................................. 6-4
HYDRAULIC TANK AND ATTACHING PARTS .............................................................................................. 6-6

I
IMPACT SENSOR ........................................................................................................................................... 10-12
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT (→ 10/2013) ............................................................................................ 9-6
TWO STAGE FULL FREE-LIFT (10/2013 →) ............................................................................................ 9-10
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT - E80XN ............................................................................................... 10-32
TWO AND THREE STAGE FULL FREE-LIFT - E100-120XN/E100XNS ................................................... 10-36
TWO STAGE FULL FREE-LIFT - E80XN ................................................................................................... 10-26
TWO STAGE LIMITED FREE LIFT CLASS III - ORFS FITTINGS ............................................................. 10-16
TWO STAGE LIMITED FREE LIFT CLASS IV - ORFS FITTINGS ............................................................. 10-18
INTEGRAL SIDE-SHIFT CARRIAGE
1067 MM (42 IN.) CLASS III - THREE STAGE FULL FREE-LIFT .............................................................. 10-40
THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III .............................................................. 10-34
THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV (→ 11/2016) ........................................ 10-42
THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV (11/2016 →) ........................................ 10-44
TWO STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III .................................................................. 10-28
TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III .................................................................. 10-30
TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ................................................................. 10-38
TWO STAGE LIMITED FREE-LIFT - 1067 MM (42 IN.) CLASS III ............................................................ 10-20
TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS III ............................................................ 10-22
TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS IV ............................................................ 10-24
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10

L
LIGHTS ............................................................................................................................................................ 2-50
LOAD BACKREST EXTENSION ..................................................................................................................... 1-68

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-18
TWO STAGE LIMITED FREE-LIFT (→ 10/2013) ...................................................................................... 7-6
TWO STAGE LIMITED FREE-LIFT (10/2013 →) ...................................................................................... 7-10
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-14
TWO STAGE LIMITED FREE-LIFT - E80XN .............................................................................................. 7-14
TWO STAGE LIMITED FREE-LIFT - E100-120XN/E100XNS .................................................................... 7-16
MANUAL CONTROL LEVERS ........................................................................................................................ 6-26
MASTER CYLINDER ...................................................................................................................................... 5-7

iv See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-54
4 FUNCTION ............................................................................................................................................... 2-58
MIRROR
PANORAMIC ............................................................................................................................................... 10-9
MIRRORS ........................................................................................................................................................ 10-8

N
NAMEPLATES AND LABELS
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-74
SHEET 1 OF 2 ............................................................................................................................................ 1-70
SHEET 2 OF 2 ............................................................................................................................................ 1-72

O
OPERATOR MODULE .................................................................................................................................... 1-2
OUTER MAST
THREE STAGE FULL FREE-LIFT (→ 10/2013) ........................................................................................ 8-2
THREE STAGE FULL FREE-LIFT (10/2013 →) ........................................................................................ 8-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
OVERHEAD GUARD
FLAT ............................................................................................................................................................ 1-8
STANDARD ................................................................................................................................................. 1-6

P
PARKING BRAKE VALVE ............................................................................................................................... 5-6
POWER CABLES
E100-120XN (→ 11/2014) .......................................................................................................................... 2-42
E100-120XN (11/2014 →) .......................................................................................................................... 2-44
E80-100XNS (→ 11/2014) ......................................................................................................................... 2-38
E80-100XNS (11/2014 →) ......................................................................................................................... 2-40

R
REAR DRIVE HANDLE ................................................................................................................................... 10-11
REPAIR KITS .................................................................................................................................................. 11-4

S
SEAT ATTACHING PARTS
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 .......................................................................................... 1-34
SEATS
NON SUSPENSION - WITH HIP RESTRAINTS ......................................................................................... 1-22
NON SUSPENSION - LOW PROFILE WITH HIP RESTRAINTS ............................................................... 1-26
STEER AXLE
WITHOUT SENSOR ................................................................................................................................... 4-2
STEER AXLE CYLINDER ............................................................................................................................... 4-6
STEER PUMP ASSEMBLY
→ 11/2014 .................................................................................................................................................. 4-16
11/2014 → .................................................................................................................................................. 4-18
STEER TIRE AND WHEEL ............................................................................................................................. 4-8

©2018 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
STEERING ACCUMULATOR ......................................................................................................................... 4-20
STEERING COLUMN ASSEMBLY
FIXED (→ 10/2013) .................................................................................................................................... 4-11
FIXED (10/2013 →) .................................................................................................................................... 4-12
TELESCOPIC (→ 10/2013) ........................................................................................................................ 4-14
TELESCOPIC (10/2013 →) ........................................................................................................................ 4-15
STEERING WHEEL AND COLUMN
FIXED .......................................................................................................................................................... 4-9
TELESCOPIC .............................................................................................................................................. 4-10

T
TAIL LIGHT MOUNTING ................................................................................................................................. 10-7
TILT CYLINDER .............................................................................................................................................. 6-48
TILT CYLINDER AND ATTACHING PARTS ................................................................................................... 6-46
TILT SENSOR GROUP ................................................................................................................................... 2-61
TRACTION MOTOR ........................................................................................................................................ 3-24
TRACTION SPEED LIMITER
STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES .......................................................................... 2-62

V
VEHICLE SYSTEM MANAGER ...................................................................................................................... 2-64

W
WIRE HARNESS
EMERGENCY DISCONNECT .................................................................................................................... 2-72
FRONT SWITCH ......................................................................................................................................... 2-73
FRONT SWITCH ......................................................................................................................................... 10-70
INTERFACE FRONT/REAR LIGHTS .......................................................................................................... 10-69
JUMPER, REAR GRAB HANDLE ............................................................................................................... 2-169
LEFT HAND - WITHOUT TURN SIGNALS (10/2013 →) ........................................................................... 2-76
LIGHTS - LEFT HAND (→ 10/2013) .......................................................................................................... 2-74
MAIN - MANUAL HYDRAULIC SHEET 1 OF 3 (→ 11/2014) .................................................................... 2-78
MAIN - MANUAL HYDRAULIC SHEET 2 OF 3 (→ 11/2014) .................................................................... 2-82
MAIN - MANUAL HYDRAULIC SHEET 3 OF 3 (→ 11/2014) .................................................................... 2-86
MAIN - MANUAL HYDRAULIC SHEET 1 OF 3 (11/2014 ↔ 11/2015) ...................................................... 2-90
MAIN - MANUAL HYDRAULIC SHEET 2 OF 3 (11/2014 ↔ 11/2015) ...................................................... 2-94
MAIN - MANUAL HYDRAULIC SHEET 3 OF 3 (11/2014 ↔ 11/2015) ...................................................... 2-98
MAIN - MANUAL HYDRAULIC SHEET 1 OF 3 (11/2015 →) .................................................................... 2-102
MAIN - MANUAL HYDRAULIC SHEET 2 OF 3 (11/2015 →) .................................................................... 2-104
MAIN - MANUAL HYDRAULIC SHEET 3 OF 3 (11/2015 →) .................................................................... 2-108
MAIN - ELECTRO-HYDRAULIC SHEET 1 OF 3 (→ 11/2014) .................................................................. 2-112
MAIN - ELECTRO-HYDRAULIC SHEET 2 OF 3 (→ 11/2014) .................................................................. 2-116
MAIN - ELECTRO-HYDRAULIC SHEET 3 OF 3 (→ 11/2014) .................................................................. 2-120
MAIN - ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2014 ↔ 11/2015) .................................................... 2-124
MAIN - ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2014 ↔ 11/2015) .................................................... 2-128
MAIN - ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2014 ↔ 11/2015) .................................................... 2-132
MAIN - ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2015 →) .................................................................. 2-136
MAIN - ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2015 →) .................................................................. 2-140
MAIN - ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2015 →) .................................................................. 2-144
MAIN CHASSIS - W/O LIGHTS .................................................................................................................. 2-156

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for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MAIN LIGHTS CHASSIS - 48V ................................................................................................................... 2-148
MAIN LIGHTS CHASSIS - 80V ................................................................................................................... 2-152
MANUAL INTERLOCK ................................................................................................................................ 2-158
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-HIGH MOUNT (10/2013 →) ................. 2-70
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-LOW MOUNT (10/2013 →) .................. 2-71
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-HIGH MOUNT (10/2013 →) ...... 2-66
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-LOW MOUNT (10/2013 →) ....... 2-67
RH LIGHTS - STANDARD OPTION (→ 10/2013) ..................................................................................... 2-65
RH LIGHTS - FREEZER OPTION (→ 10/2013) ........................................................................................ 2-68
SEAT - MANUAL HYDRAULIC ................................................................................................................... 2-159
SEAT - MANUAL HYDRAULIC WITH SEAT BELT SEQUENCE MODULE ............................................... 2-160
SEAT - E-HYDRAULIC ............................................................................................................................... 2-162
SEAT - E-HYDRAULIC WITH SEAT BELT SEQUENCE MODULE ........................................................... 2-164
STEERING COLUMN ................................................................................................................................. 2-166
SYNCHRONOUS STEERING ..................................................................................................................... 2-168

©2018 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

viii See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©2018 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N D001H2628
page. Indicates last serial number affected.
S/N D001H2629 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N D001H1553 ↔ S/N D001H3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 12-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Hyster lift trucks for
followed by a figure number in the DESCRIPTION serial number information for items with a ECN or
column (FFigure 10) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Hyster lift trucks.

x See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2018 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.

xii See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.

©2018 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4051537

Service Manual (Complete)......................................................................................................... 4051578

Parts Manual............................................................................................................................... 4051566

xiv See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

1 FRAME
UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

ARMREST SLIDER ASSEMBLY ..................................................................................................................... 1-36


BATTERY COMPARTMENT AND COVERS
HORIZONTAL BATTERY REMOVAL (→ 4/2013) ..................................................................................... 1-38
HORIZONTAL BATTERY REMOVAL (4/2013 →) ..................................................................................... 1-42
VERTICAL BATTERY REMOVAL - E80-120XN (→ 4/2013) ..................................................................... 1-46
VERTICAL BATTERY REMOVAL - E100-120XN (4/2013 →) ................................................................... 1-48
VERTICAL BATTERY REMOVAL - E80-E100XNS WITH STANDARD OVERHEAD GUARD .................. 1-50
VERTICAL BATTERY REMOVAL - E80-E100XNS WITH FLAT OVERHEAD GUARD (→ 4/2013) ......... 1-52
VERTICAL BATTERY REMOVAL - E80-E100XNS WITH FLAT OVERHEAD GUARD (4/2013 →) ......... 1-54
COUNTERWEIGHT ........................................................................................................................................ 1-4
COUNTERWEIGHT COVER
WITH RAPID CHARGE OPTION ................................................................................................................ 1-5
DASH AND STEERING COLUMN COVERS
FIXED COLUMN ......................................................................................................................................... 1-56
TELESCOPIC COLUMN ............................................................................................................................. 1-58
DRIP SHIELD AND STATIC STRAP ............................................................................................................... 1-13
FENDERS ....................................................................................................................................................... 1-12
FLOORPLATES AND STEPS ......................................................................................................................... 1-10
FORKS
OPTIONAL LATCH ..................................................................................................................................... 1-63
POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND CLASS IV ......................................... 1-62
POLISHED FULL BOTTOM TAPER OPTIONAL - CLASS III AND CLASS IV ........................................... 1-66
STANDARD TAPER CLASS III AND CLASS IV ......................................................................................... 1-60
FORKS WITH LEVER
STANDARD TAPER OPTIONAL - CLASS III AND CLASS IV .................................................................... 1-64
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-28
RECLINER AND DAMPER KITS - SHEET 2 OF 4 ..................................................................................... 1-30
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-32
HOOD
WITH FLAT OVERHEAD GUARD - AND SHORT WHEEL BASE (E80-100XNS) ..................................... 1-18
WITH FLAT OVERHEAD GUARD - AND LONG WHEEL BASE (E100-120XN) ........................................ 1-20
WITH STANDARD OVERHEAD GUARD - AND SHORT WHEEL BASE (E80-100XNS) .......................... 1-14
WITH STANDARD OVERHEAD GUARD - AND LONG WHEEL BASE (E100-120XN) ............................. 1-16
LOAD BACKREST EXTENSION ..................................................................................................................... 1-68
NAMEPLATES AND LABELS
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-74
SHEET 1 OF 2 ............................................................................................................................................ 1-70
SHEET 2 OF 2 ............................................................................................................................................ 1-72
OPERATOR MODULE .................................................................................................................................... 1-2
OVERHEAD GUARD
FLAT ............................................................................................................................................................ 1-8
STANDARD ................................................................................................................................................. 1-6
SEAT ATTACHING PARTS
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 .......................................................................................... 1-34
SEATS
NON SUSPENSION - WITH HIP RESTRAINTS ......................................................................................... 1-22
NON SUSPENSION - LOW PROFILE WITH HIP RESTRAINTS ............................................................... 1-26

©2018 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

OPERATOR MODULE (FIGURE 1-1)

1-2 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

OPERATOR MODULE
ITEM PART NO. DESCRIPTION QTY
1 4040909 Cowl .................................................................................................................... 1
2 1528889 Capscrew ............................................................................................................ 2
3 4040030 Side Plate Wldmt (RH) ........................................................................................ 1
4 1530243 Insert ................................................................................................................... 6
5 1698633 Capscrew ............................................................................................................ 6
6 4040388 Bulkhead Weldment ............................................................................................ 1
7 1690977 Capscrew ............................................................................................................ 4
8 1370949
1528888 Nut (Shoulder) .................................................................................................... 6
9 4040021 Side Plate Wldmt (LH) ........................................................................................ 1
10 1527888 Capscrew ............................................................................................................ 2
11 1698799 Plug (Yellow) (0.26 in) ........................................................................................ 2

©2018 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

COUNTERWEIGHT (FIGURE 1-2)

KEY:
A: E80XN
B: E100XN
C: E120XN/E100XNS
QTY
ITEM PART NO. DESCRIPTION A B C
1 4001816 Counterweight (Light) ........................................................................ 1 1 ..
1 4001817 Counterweight (Heavy) ...................................................................... .. .. 1
2 326347 Tow Pin ............................................................................................. 1 1 1
3 293695 Capscrew .......................................................................................... 2 2 ..
3 1474537 Capscrew .......................................................................................... .. .. 2
4 296426 Washer .............................................................................................. 4 4 4
5 4627358 Nut ..................................................................................................... 2 2 2
6 4615709 Counterweight ................................................................................... 1 .. 1
6 4615710 Counterweight ................................................................................... .. 1 ..
7 1597479 Capscrew .......................................................................................... 2 2 2
8 1308451 Capscew ............................................................................................ 2 2 2
9 296434 Washer .............................................................................................. 4 4 4
10 2311349 Shim .................................................................................................. 1 1 1

1-4 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

COUNTERWEIGHT COVER (FIGURE 1-3)


WITH RAPID CHARGE OPTION

ITEM PART NO. DESCRIPTION QTY


1 1581835 Capscrew ............................................................................................................ 2
2 1581851 Washer ............................................................................................................... 2
3 4027822 Bracket Wldmt .................................................................................................... 1
4 4061826 Trim ..................................................................................................................... 1
5 4061827 Trim ..................................................................................................................... 1
6 4062077 Trim ..................................................................................................................... 2
7 b 1527876 Capscrew ............................................................................................................ 4
7 c 1527877 Capscrew ............................................................................................................ 4
8 4027821 Cover .................................................................................................................. 2
9 1566420 Nut (Foldover) ..................................................................................................... 4
10 4061828 Trim ..................................................................................................................... 1
11 4061825 Trim ..................................................................................................................... 1
12 4027409 Cover (Counterweight) (With Rapid Charge Option) .......................................... 1
a 1531558 Insert ................................................................................................................... 4

FOOTNOTES:
a Not Illustrated c 10/2013 →
b → 10/2013

©2018 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

OVERHEAD GUARD (FIGURE 1-4)


STANDARD

1-6 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

OVERHEAD GUARD
STANDARD
KEY:
A: Short Wheel Base (E80-100XNS)
B: Long Wheel Base (E100-120XN)
QTY
ITEM PART NO. DESCRIPTION A B
1 4040327
4097637 Overhead Guard (91 in.) ............................................................................ 1 ..
1 4040328
4097635 Overhead Guard (91 in.) ............................................................................ .. 1
1 4040329
4097638 Overhead Guard (94 in.) ............................................................................ 1 ..
1 4040330
4097636 Overhead Guard (94 in.) ............................................................................ .. 1
1 1337087 Flange .................................................................................................... 10 10
2 1586790 Capscrew ................................................................................................... 8 8
3 1530243 Insert .......................................................................................................... 2 2
4 1676884 Handle ........................................................................................................ 1 1
5 1586627 Capscrew ................................................................................................... 2 2
6 1698801 Plug (Yellow) (0.53 in) ................................................................................ 14 14
7 1398009 Plug (Hole) ................................................................................................. 2 2
8 4601386 Grommet .................................................................................................... 7 7
9 1698799 Plug (Yellow) (0.26 in) (Hole) ..................................................................... 4 4
10 1687924 Display Cover Assembly (FFigure 2-22)................................................... 1 1
11 1704669 Screw ..................................................................................................... 4 4
12 1510126 Screw (Button Head) .................................................................................. 2 2

©2018 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

OVERHEAD GUARD (FIGURE 1-5)


FLAT

1-8 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

OVERHEAD GUARD
FLAT
KEY:
A: Short Wheel Base (E80-100XNS)
B: Long Wheel Base (E100-120XN)
QTY
ITEM PART NO. DESCRIPTION A B
1 4040331 Overhead Guard (87in.) ............................................................................. 1 ..
1 4040332 Overhead Guard (87in.) ............................................................................. .. 1
2 1586790 Capscrew ................................................................................................... 8 8
3 1530243 Insert .......................................................................................................... 2 2
4 1676884 Handle ........................................................................................................ 1 1
5 1586627 Capscrew ................................................................................................... 2 2
6 1698801 Plug (Yellow) (0.53 in) ................................................................................ 10 10
7 1398009 Plug (Hole) ................................................................................................. 2 2
8 4601386 Grommet .................................................................................................... 5 5
9 1363916 Plug (Hole) ................................................................................................. 4 4
10 1698800 Plug (Yellow) (0.39 in) ................................................................................ 2 2
11 1702413 Plug (Yellow) (0.91 in) ................................................................................ 1 1
12 1687924 Display Cover Assembly (FFigure 2-22)................................................... 1 1
13 1704669 Screw ..................................................................................................... 4 4
14 1510126 Screw (Button Head) .................................................................................. 2 2

©2018 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FLOORPLATES AND STEPS (FIGURE 1-6)

1-10 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

FLOORPLATES AND STEPS


KEY:
A: With Vertical Battery Removal
B: With Horizontal Battery Removal
QTY
ITEM PART NO. DESCRIPTION A B
1 4614230 Floormat (Manual Hydraulics) .................................................................... 1 1
1 4614231 Floormat (Electro-Hydraulics) .................................................................... 1 1
2 4039999 Floorplate ................................................................................................... 1 1
3 4040001 Floorplate (Manual Hydraulics) .................................................................. 1 1
3 4040002
4081773 Floorplate (Electro-Hydraulics) ................................................................... 1 1
4 2103714 Cover (Latch) (UL-E) .................................................................................. 1 1
4 2109763 Cover (Latch) (UL-EE) ............................................................................... 1 1
5 1463910 Capscrew ................................................................................................... 2 1
6 370599 Capscrew ................................................................................................... 6 7
7 1398062 Nut (Fold Over) .......................................................................................... 6 7
8 4611302 Step (LH) .................................................................................................... 1 1
9 4611304 Step (RH) ................................................................................................... 1 ..
9 4020731 Step (RH) ................................................................................................... .. 1

©2018 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FENDERS (FIGURE 1-7)

KEY:
A: E80XN Wide Tread Tires
B: E100-120XN and E100XNS Standard Tread Tires
C: E100-120XN and E100XNS Wide Tread Tires
QTY
ITEM PART NO. DESCRIPTION A B C
1 1527888 Capscrew .......................................................................................... 6 6 6
2 4005279 Fender (RH) ...................................................................................... 1 .. ..
2 4005280 Fender (RH) ...................................................................................... .. 1 ..
2 4005281 Fender (RH) ...................................................................................... .. .. 1
3 1370949
1528888 Nut (Shoulder) ................................................................................... 6 6 6
4 4005276 Fender (LH) ....................................................................................... 1 .. ..
4 4005277 Fender (LH) ....................................................................................... .. 1 ..
4 4005278 Fender (LH) ....................................................................................... .. .. 1
a b 1581079 Plug ................................................................................................... 4 .. ..

FOOTNOTES:
a For Use with E80XN Models with Standard Tread b Not Illustrated
Tires

1-12 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DRIP SHIELD AND STATIC STRAP (FIGURE 1-8)

KEY:
A: E100-120XN (LWB)
B: E80-100XNS (SWB)
QTY
ITEM PART NO. DESCRIPTION A B
1 4611041 Drip Shield .................................................................................................. 1 ..
1 4611040 Drip Shield .................................................................................................. .. 1
2 1510113 Capscrew ................................................................................................... 4 4
3 1382472
1502543 Nut .............................................................................................................. 2 2
4 1480237 Nut (Fold Over) .......................................................................................... 2 2
5 216895 Static Strap ................................................................................................. 1 1
5 4176452 Static Strap (Loop Style) ............................................................................ 1 1
6 1527884 Capscrew ................................................................................................... 1 1
6 a 1527885 Capscrew ................................................................................................... 1 1
7 296381 Washer ....................................................................................................... 1 1
7 a 15909 Lockwasher ................................................................................................ 1 1
8 1460477 Nut .............................................................................................................. 1 1
8 a 302401 Locknut ....................................................................................................... 1 1
a 1334790 Washer ....................................................................................................... 1 1

FOOTNOTES:
a With Loop Style Strap

©2018 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HOOD (FIGURE 1-9)


WITH STANDARD OVERHEAD GUARD — AND SHORT WHEEL BASE (E80-100XNS)

KEY:
A: UL-E
B: UL-EE
QTY
ITEM PART NO. DESCRIPTION A B
1 4000457 Hood ........................................................................................................... 1 1
2 2027940 Plug ............................................................................................................ 4 4
3 1661162 Handle (Hood) ............................................................................................ 3 3
4 1494888 Plug (Yellow) .............................................................................................. 2 2
5 1599415 Plug (Yellow) .............................................................................................. 1 1
6 4010332 Bumper (RH) .............................................................................................. 1 1
7 1382472
1502543 Nut .............................................................................................................. 2 2
8 4010331 Bumper (LH) ............................................................................................... 1 1
9 1527888 Capscrew ................................................................................................... 4 4
10 4041480 Hinge (Attaches to Overhead Guard) ........................................................ 2 2
11 1370949
1528888 Nut (Shoulder) ............................................................................................ 4 4
12 1683193 Bolt ............................................................................................................. 2 2
13 302402 Locknut ....................................................................................................... 2 2
14 1581558 Washer ....................................................................................................... 2 2
15 4020998 Ball Stud ..................................................................................................... 4 4
16 1677115 Clip ............................................................................................................. 4 4
17 b 4002221 Gas Spring ................................................................................................. 2 2
17 a 4047372 Gas Spring ................................................................................................. 2 2
18 292655 Nut .............................................................................................................. 3 3

1-14 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

KEY:
A: UL-E
B: UL-EE
QTY
ITEM PART NO. DESCRIPTION A B
19 4001872 Hood Latch ................................................................................................. 1 ..
19 4027592 Latch Assembly .......................................................................................... .. 1
20 2028137 Capscrew ................................................................................................... 3 ..
20 1384659 Capscrew ................................................................................................... .. 3
21 320159 Washer ....................................................................................................... 6 6
22 4054998 Bearing ....................................................................................................... 4 4

FOOTNOTES:
a With Full Suspension Seat b With Non-Suspension Seat

©2018 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HOOD (FIGURE 1-10)


WITH STANDARD OVERHEAD GUARD — AND LONG WHEEL BASE (E100-120XN)

KEY:
A: UL-E
B: UL-EE
QTY
ITEM PART NO. DESCRIPTION A B
1 4023074 Hood ........................................................................................................... 1 1
2 4023670 Cover .......................................................................................................... 1 1
3 1494888 Plug (Yellow) .............................................................................................. 2 2
4 4041522 Pin .............................................................................................................. 2 2
5 4045266 Spacer ........................................................................................................ 4 4
6 4041486 Plate Wldmt ................................................................................................ 2 2
7 18832 Cotter Pin ................................................................................................... 2 2
8 302402 Locknut ....................................................................................................... 2 2
9 1683193 Bolt ............................................................................................................. 2 2
10 296042 Capscrew ................................................................................................... 4 4
11 320161 Washer ....................................................................................................... 4 4
12 300937 Nut .............................................................................................................. 4 4
13 e 4042631 Bumper ....................................................................................................... 1 1
14 1512403 Capscrew ................................................................................................... 2 2
15 1516800 Shim (0.060 in.) .......................................................................................... AR AR
16 316826 Nut .............................................................................................................. 2 2
17 4042887 Plate Wldmt (Attaches to Overhead Guard) ............................................... 1 1
18 248212 Snap Ring .................................................................................................. 2 2
19 4047463 Wear Sleeve ............................................................................................... 2 2
20 d 4023527 Spring (LH) ................................................................................................. 1 1
20 d 4023560 Spring (RH) ................................................................................................ 1 1

1-16 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

KEY:
A: UL-E
B: UL-EE
QTY
ITEM PART NO. DESCRIPTION A B
20 c 4023527 Spring (For Heavy Duty Option) ................................................................. 2 2
21 304523 Snap Ring .................................................................................................. 4 4
22 4047556 Bar .............................................................................................................. 2 2
23 4023351 Spacer ........................................................................................................ 1 1
24 1527876 Capscrew ................................................................................................... 2 2
25 4041040 Plate ........................................................................................................... 1 1
26 4041038 Link ............................................................................................................. 1 1
27 1661274 Bolt ............................................................................................................. 1 1
28 139 Pin .............................................................................................................. 1 1
29 18828 Cotter Pin ................................................................................................... 1 1
30 1661162 Handle (Hood) ............................................................................................ 3 3
31 2027940 Plug ............................................................................................................ 4 4
32 1494888 Plug (Yellow) .............................................................................................. 2 2
33 1599415 Plug (Yellow) .............................................................................................. 1 1
34 4001872 Hood Latch ................................................................................................. 1 ..
34 4027592 Latch Assembly .......................................................................................... .. 1
35 292655 Nut .............................................................................................................. 3 3
36 2028137 Capscrew ................................................................................................... 3 ..
36 1384659 Capscrew ................................................................................................... .. 3
37 320159 Washer ....................................................................................................... 6 6
a b 4616925 Label (Torsion Spring Warning) ................................................................. 1 1

FOOTNOTES:
a Apply to Item 17 d With Non-Suspension Seat
b Not Illustrated e → 12/2012
c With Full Suspension Seat

©2018 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HOOD (FIGURE 1-11)


WITH FLAT OVERHEAD GUARD — AND SHORT WHEEL BASE (E80-100XNS)

KEY:
A: UL-E
B: UL-EE
QTY
ITEM PART NO. DESCRIPTION A B
1 4023073 Hood ........................................................................................................... 1 ..
1 4000458 Hood ........................................................................................................... .. 1
2 4023066 Cover .......................................................................................................... 1 ..
2 4023065 Cover .......................................................................................................... .. 1
3 1494888 Plug (Yellow) .............................................................................................. 2 2
4 4041522 Pin .............................................................................................................. 2 2
5 4045266 Spacer ........................................................................................................ 4 4
6 4041485 Plate Wldmt ................................................................................................ 2 2
7 18832 Cotter Pin ................................................................................................... 2 2
8 302402 Locknut ....................................................................................................... 2 2
9 1683193 Bolt ............................................................................................................. 2 2
10 296042 Capscrew ................................................................................................... 4 4
11 320161 Washer ....................................................................................................... 4 4
12 300937 Nut .............................................................................................................. 4 4
13 e 4042631 Bumper ....................................................................................................... 1 1
14 1512403 Capscrew ................................................................................................... 2 2
15 1516800 Shim (0.060 in.) .......................................................................................... AR AR
16 316826 Nut .............................................................................................................. 2 2
17 4042887 Plate Wldmt (Attaches to Overhead Guard) ............................................... 1 1
18 248212 Snap Ring .................................................................................................. 2 2
19 4047463 Wear Sleeve ............................................................................................... 2 2

1-18 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

KEY:
A: UL-E
B: UL-EE
QTY
ITEM PART NO. DESCRIPTION A B
20 d 4023527 Spring (LH) ................................................................................................. 1 1
20 d 4023560 Spring (RH) ................................................................................................ 1 1
20 c 4023527 Spring (Heavy Duty Option) ....................................................................... 2 2
21 304523 Snap Ring .................................................................................................. 2 2
22 4047556 Bar .............................................................................................................. 2 2
23 4023351 Spacer ........................................................................................................ 1 1
24 1527876 Capscrew ................................................................................................... 2 2
25 4041040 Plate ........................................................................................................... 1 1
26 4041884 Link ............................................................................................................. 1 1
27 1661274 Bolt ............................................................................................................. 1 1
28 139 Pin .............................................................................................................. 1 1
29 18828 Cotter Pin ................................................................................................... 1 1
30 1661162 Handle (Hood) ............................................................................................ 3 3
31 2027940 Plug ............................................................................................................ 4 4
32 1494888 Plug (Yellow) .............................................................................................. 2 2
33 1599415 Plug (Yellow) .............................................................................................. 1 1
34 4001872 Hood Latch ................................................................................................. 1 ..
34 4027592 Latch Assembly .......................................................................................... .. 1
35 292655 Nut .............................................................................................................. 3 3
36 2028137 Capscrew ................................................................................................... 3 ..
36 1384659 Capscrew ................................................................................................... .. 3
37 320159 Washer ....................................................................................................... .. 6
a b 4616925 Label (Torsion Spring Warning) ................................................................. 1 1

FOOTNOTES:
a Apply to Item 17 d With Non-Suspension Seat
b Not Illustrated e → 12/2012
c With Full Suspension Seat

©2018 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HOOD (FIGURE 1-12)


WITH FLAT OVERHEAD GUARD — AND LONG WHEEL BASE (E100-120XN)

KEY:
A: UL-E
B: UL-EE
QTY
ITEM PART NO. DESCRIPTION A B
1 4023073 Hood ........................................................................................................... 1 ..
1 4000458 Hood ........................................................................................................... .. 1
2 4023669 Cover .......................................................................................................... 1 ..
2 4023067 Cover .......................................................................................................... .. 1
3 1494888 Plug (Yellow) .............................................................................................. 2 2
4 4041522 Pin .............................................................................................................. 2 2
5 4045266 Spacer ........................................................................................................ 4 4
6 4041487 Plate Wldmt ................................................................................................ 2 2
7 18832 Cotter Pin ................................................................................................... 2 2
8 302402 Locknut ....................................................................................................... 2 2
9 1683193 Bolt ............................................................................................................. 2 2
10 296042 Capscrew ................................................................................................... 4 4
11 320161 Washer ....................................................................................................... 4 4
12 300937 Nut .............................................................................................................. 4 4
13 e 4042631 Bumper ....................................................................................................... 1 1
14 1512403 Capscrew ................................................................................................... 2 2
15 1516800 Shim (0.060 in.) .......................................................................................... AR AR
16 316826 Nut .............................................................................................................. 2 2
17 4042887 Plate Wldmt (Attaches to Overhead Guard) ............................................... 1 1
18 248212 Snap Ring .................................................................................................. 2 2
19 4047463 Wear Sleeve ............................................................................................... 2 2

1-20 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

KEY:
A: UL-E
B: UL-EE
QTY
ITEM PART NO. DESCRIPTION A B
20 d 4023527 Spring (LH) ................................................................................................. 1 1
20 d 4023560 Spring (RH) ................................................................................................ 1 1
20 c 4023527 Spring (Heavy Duty Option) ....................................................................... 2 2
21 304523 Snap Ring .................................................................................................. 2 2
22 4047556 Bar .............................................................................................................. 2 2
23 4023351 Spacer ........................................................................................................ 1 1
24 1527876 Capscrew ................................................................................................... 2 2
25 4041040 Plate ........................................................................................................... 1 1
26 4037157 Link ............................................................................................................. 1 1
27 1661274 Bolt ............................................................................................................. 1 1
28 139 Pin .............................................................................................................. 1 1
29 18828 Cotter Pin ................................................................................................... 1 1
30 1661162 Handle (Hood) ............................................................................................ 3 3
31 2027940 Plug ............................................................................................................ 4 4
32 1494888 Plug (Yellow) .............................................................................................. 2 2
33 1599415 Plug (Yellow) .............................................................................................. 1 1
34 4001872 Hood Latch ................................................................................................. 1 ..
34 4027592 Latch Assembly .......................................................................................... .. 1
35 292655 Nut .............................................................................................................. 3 3
36 2028137 Capscrew ................................................................................................... 3 ..
36 1384659 Capscrew ................................................................................................... .. 3
37 320159 Washer ....................................................................................................... .. 6
38 1585581 Bumper (Hood) ........................................................................................... 1 1
39 313828 Nut .............................................................................................................. 1 1
a b 4616925 Label (Torsion Spring Warning) ................................................................. 1 1

FOOTNOTES:
a Apply to Item 17 d With Non-Suspension Seat
b Not Illustrated e → 12/2012
c With Full Suspension Seat

©2018 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

SEATS (FIGURE 1-13)


NON SUSPENSION — WITH HIP RESTRAINTS

1-22 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

SEATS
NON SUSPENSION – WITH HIP RESTRAINTS
KEY:
A: With Vinyl Seat
B: With Cloth Seat
QTY
ITEM PART NO. DESCRIPTION A B
4615812
4636318 Seat-Non Suspension Assy (Vinyl) ............................................................ 1 ..
4607331 Seat-Non Suspension (Cloth) .................................................................... .. 1
1 4238027 Seat-Non Suspension (Base) ................................................................ 1 ..
1 1584113 Seat -Non Suspension (Base) ............................................................... .. 1
1 4238027 Seat-Non Suspension (Base) ................................................................ 1 ..
2 296463 Screw ..................................................................................................... 4 4
3 4030278 Box , Operator Manual (Operator Manual Storage) ............................... 1 ..
3 1584060 Box (Book) (Operator Manual Storage) ................................................. .. 1
4 4030279 Cover (Manual Storage Box) ................................................................. 1 ..
4 1482950 Cover (Manual Storage Box) ................................................................. .. 1
5 ..... Hip Restraint (LH) .................................................................................. 1 ..
5 1563216 Hip Restraint (LH) .................................................................................. .. 1
6 4618438 Seat Rail Assembly (Includes Locking and Slave Seat Rails) ............... 1 ..
6 1690996 Kit-Seat Rail ........................................................................................... .. 1
7 136749 Screw ..................................................................................................... 10 10
8 4615811 Sensor Assy (Operator Presence) ......................................................... 1 ..
8 1709876 Sensor (Operator Presence) .................................................................. .. 1
9 4615969 Sensor (Operator Presence System) ..................................................... 1 ..
9 4013095 Wire Harness (Operator Presence System) .......................................... .. 1
10 1479453 Clamp .................................................................................................... 1 ..
10 ..... Clamp .................................................................................................... .. 1
11 ..... Hip Restraint (RH) ................................................................................. 1 ..
11 1563217 Hip Restraint (RH) ................................................................................. .. 1
12 1641250 Seat Belt , High Visibility, Red .................................................................... 1 1
12 1598504 Kit-Seat Belt (Black) ................................................................................... 1 1
12 4053079 Seat Belt (High Visibility with Interlock) ...................................................... 1 1
13 221353 Locknut ....................................................................................................... 2 2
14 19901 Roll Pin ....................................................................................................... 1 1
15 15177 Washer ....................................................................................................... 3 3
16 16375 Capscrew ................................................................................................... 2 2
17 b 4004912 Plate ........................................................................................................... 2 2
17 c 4128063 Plate ........................................................................................................... 2 2
18 1608654 Capscrew ................................................................................................... 4 4
19 1593334 Nut .............................................................................................................. 2 2
20 1705438 Bracket ....................................................................................................... 1 1
21 272133 Clamp ......................................................................................................... 1 1
22 15127 Washer ....................................................................................................... 1 1
23 292500 Capscrew ................................................................................................... 2 2
a 1581852 Washer (Seat Belt) ..................................................................................... 3 3
a 2107969 Cover (Seat-Side Electrical) (FFigure 2-1)................................................ 1 1

©2018 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FOOTNOTES:
a Not Illustrated c S/N A099N03681S →
b → S/N A099N03680S

1-24 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

SEATS (FIGURE 1-14)


NON SUSPENSION — LOW PROFILE WITH HIP RESTRAINTS

1-26 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

SEATS
NON SUSPENSION – LOW PROFILE WITH HIP RESTRAINTS
KEY:
A: With Vinyl Seat
B: With Cloth Seat
QTY
ITEM PART NO. DESCRIPTION A B
4607055 Seat Assy (Vinyl) ........................................................................................ 1 ..
4606920 Seat Assy (Cloth) ....................................................................................... .. 1
1 4031930 Cushion (Vinyl) ...................................................................................... 1 ..
1 4031933 Cushion (Cloth) ...................................................................................... .. 1
2 ..... Screw ..................................................................................................... .. ..
3 1584060 Box (Book) (Operator Manual Storage) ................................................. 1 1
4 1482950 Cover (Manual Storage Box) ................................................................. 1 1
5 1563216 Hip Restraint (LH) .................................................................................. 1 1
6 1690996 Kit-Seat Rail ........................................................................................... 1 1
7 ..... Screw ..................................................................................................... .. ..
8 1563215 Sensor (Operator Presence) .................................................................. 1 1
9 1692919 Wire Harness (Operator Presence System) .......................................... 1 1
10 ..... Clamp .................................................................................................... .. ..
11 1563217 Hip Restraint (RH) ................................................................................. 1 1
12 1641250 Seat Belt , High Visibility, Red .................................................................... 1 1
12 1598504 Kit-Seat Belt (Black) ................................................................................... 1 1
12 4053079 Seat Belt (High Visibility with Interlock) ...................................................... 1 1
13 221353 Locknut ....................................................................................................... 2 2
14 19901 Roll Pin ....................................................................................................... 1 1
15 15177 Washer ....................................................................................................... 3 3
16 16375 Capscrew ................................................................................................... 2 2
17 1705438 Bracket ....................................................................................................... 1 1
18 1613324 Capscrew ................................................................................................... 4 4
19 15000 Nut .............................................................................................................. 2 2
20 16378 Capscrew ................................................................................................... 2 2
21 1479453 Clamp ......................................................................................................... 1 1
22 296379 Washer ....................................................................................................... 2 2
a 1581852 Washer (Seat Belt) ..................................................................................... 3 3
a 2107969 Cover (Seat-Side Electrical) (FFigure 2-1)................................................ 1 1

FOOTNOTES:
a Not Illustrated

©2018 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FULL SUSPENSION SEAT (FIGURE 1-15)


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL — SHEET 1 OF 4

1-28 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

FULL SUSPENSION SEAT


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL – SHEET 1 OF 4

ITEM PART NO. DESCRIPTION QTY


2101602 Seat-Full Suspension (Vinyl-Maximum Travel) ................................................... 1
2101603 Seat-Full Suspension (Cloth-Maximum Travel) .................................................. 1
2101604
4603384 Seat-Full Suspension (Vinyl) (Swivel) ................................................................. 1
2101605
4603385 Seat-Full Suspension (Cloth) (Swivel) ................................................................ 1
c 2101606 Seat-Full Suspension (Vinyl-Low Profile) ........................................................... 1
c 2101607 Seat-Full Suspension (Cloth-Low Profile) ........................................................... 1
1 1703900 Kit-Cushion (Seat and Back, Cloth) ................................................................ 1
1 1703903 Kit-Cushion (Seat and Back, Vinyl) ................................................................ 1
2 1703901 Kit-Cushion (Back Cushion, Vinyl) ............................................................. 1
2 1703898 Kit-Cushion (Back Cushion, Cloth) ............................................................. 1
2 ..... Back Cushion ......................................................................................... 1
2 1584643 Screw ..................................................................................................... 2
3 1703902 Kit-Seat Cushion (Vinyl) ............................................................................. 1
3 1703899 Kit-Seat Cushion (Cloth) ............................................................................ 1
3 ..... Seat Cushion ......................................................................................... 1
3 1637285 Spring .................................................................................................... 2
3 1513089 Cotter Pin (Hair) ..................................................................................... 2
4 1703892 Kit-Weight Adjuster (FFigure 1-17)............................................................... 1
5 1703893 Kit-Service (Front Panel) (Non Swivel) (FFigure 1-17)................................. 1
5 1703894 Kit-Service (Front Panel) (With Swivel) (FFigure 1-17)................................. 1
6 1703904 Kit-Seat Rail ................................................................................................... 1
6 ..... Locking Rail ................................................................................................ 1
6 ..... Slave Rail ................................................................................................... 1
6 ..... Bolt ............................................................................................................. 4
6 1367150 Nut .............................................................................................................. 4
7 4013095 Wire Harness .................................................................................................. 1
b 1470155 Information Case (Kit) ......................................................................................... 1
b 4027341 Bracket (Angle Controller) .................................................................................. 1
b 4046492 Lever Spring Pull ................................................................................................ 1
1563208 Sensor (Operator Presence) ............................................................................... 1
a 4036586 Kit -Seat Suspension without Swivel .................................................................. 1
a 4036587 Kit -Seat Suspension with Swivel ....................................................................... 1

FOOTNOTES:
a Also Includes Tether and 1703891 Kit-Recliner on c With Restricted Suspension
Sheet 2
b Not Illustrated

©2018 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FULL SUSPENSION SEAT (FIGURE 1-16)


RECLINER AND DAMPER KITS — SHEET 2 OF 4

1-30 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

FULL SUSPENSION SEAT


RECLINER AND DAMPER KITS – SHEET 2 OF 4

ITEM PART NO. DESCRIPTION QTY


1 a b 1703891 Kit-Recliner (Back Seat Adjustment) .................................................................. 1
2 ..... Knob ............................................................................................................... 1
3 ..... Lever .............................................................................................................. 1
4 1482905 Plate ............................................................................................................... 1
5 ..... Spring ............................................................................................................. 1
6 1482906 Latch ............................................................................................................... 1
7 1367150 Nut .................................................................................................................. 2
8 a 1703890 Kit-Damper Service ............................................................................................. 1
9 1584632 Damper ........................................................................................................... 1
10 1367150 Nut .................................................................................................................. 2
11 1584638 Bolt ................................................................................................................. 2

FOOTNOTES:
a Included with Seat b Included with Seat and Non Swivel/Swivel Sets

©2018 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FULL SUSPENSION SEAT (FIGURE 1-17)


SERVICE KITS FOR NON SWIVEL AND SWIVEL — SHEET 3 OF 4

1-32 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

FULL SUSPENSION SEAT


SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 3 OF 4

ITEM PART NO. DESCRIPTION QTY


4036586 Kit -Seat Suspension without Swivel .................................................................. 1
4036587 Kit -Seat Suspension with Swivel ....................................................................... 1
4036590 Kit Non Swivel with Restricted Suspension ........................................................ 1
1 1703893 Kit-Service (Front Panel) (Non Swivel) ........................................................... 1
1 ..... Front Panel ................................................................................................. 1
2 ..... Capscrew ................................................................................................... 2
3 ..... Roll Pin ....................................................................................................... 1
4 1703894 Kit-Service (Front Panel) (With Swivel) .......................................................... 1
4 ..... Front Panel ................................................................................................. 1
5 ..... Swivel Knob ............................................................................................... 1
6 ..... Roll Pin ....................................................................................................... 1
7 ..... Capscrew ................................................................................................... 2
8 1703892 Kit-Weight Adjuster ......................................................................................... 1
8 ..... Knob ........................................................................................................... 1
9 ..... Cotter Pin ................................................................................................... 1
10 ..... Bushing ...................................................................................................... 1
11 ..... Washer ....................................................................................................... 1
12 ..... U-Joint ........................................................................................................ 1
13 4046492 Lever Spring Pull ............................................................................................ 2

©2018 HYSTER COMPANY See Service Manual 1-33


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

SEAT ATTACHING PARTS (FIGURE 1-18)


NOT INCLUDED WITH SEAT — SHEET 4 OF 4

1-34 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

SEAT ATTACHING PARTS


NOT INCLUDED WITH SEAT – SHEET 4 OF 4
KEY:
A: With Manual Levers
B: With Mini Levers
QTY
ITEM PART NO. DESCRIPTION A B
1 2099952 Armrest (LH) ............................................................................................... 1 1
2 1598504 Kit-Seat Belt (Black) ................................................................................... 1 1
2 1636120 Kit-Red Seat Belt High Visibility without Interlock ...................................... 1 1
2 4053079 Seat Belt (High Visibility with Interlock) ...................................................... 1 1
3 221353 Locknut ....................................................................................................... 2 2
4 15177 Washer ....................................................................................................... 3 3
4 1581852 Washer (Optional) ...................................................................................... 3 3
5 19901 Roll Pin ....................................................................................................... 1 1
6 18471 Capscrew ................................................................................................... 2 1
7 296379 Washer ....................................................................................................... 6 ..
8 4007318 Spacer (Frame) .......................................................................................... 2 1
9 169874 Nut .............................................................................................................. 4 2
10 18462 Capscrew ................................................................................................... 2 1
11 16375 Capscrew ................................................................................................... 1 1
11 221536 Capscrew (Optional) .................................................................................. 1 1
12 16375 Capscrew ................................................................................................... 1 ..
12 221530 Capscrew (Optional) .................................................................................. 1 ..
13 2099951 Armrest (Right-Hand Side) ......................................................................... 1 ..
13 ..... Armrest (Electro-Hydraulic) (Right Hand Side) .......................................... .. 1
13 4005010 Armrest (Slider for Mini Lever) (FFigure 1-19)...................................... .. 1
13 ..... Mini-Lever Modules (FFigure 2-25, FFigure 2-26).............................. .. 1
14 18735 Screw ......................................................................................................... 2 1
15 1512536 Washer ....................................................................................................... 2 1
16 1694830 Capscrew ................................................................................................... 2 2
17 296357 Washer ....................................................................................................... 2 2
18 1695723 Bracket ....................................................................................................... 1 ..
19 2107969 Cover (Seat-Side Electrical) ....................................................................... 1 1
20 b 4004912 Plate ........................................................................................................... 2 2
20 c 4128063 Plate ........................................................................................................... 2 2
21 1608654 Capscrew ................................................................................................... 4 4
22 18562 Capscrew ................................................................................................... .. 1
22 221542 Capscrew (Optional) .................................................................................. .. 1
23 1694700 Spacer ........................................................................................................ .. 1
a 114312 Strap Clamp ............................................................................................... 1 1
1703895 Kit-Service Internal Tether-80 MM Travel .................................................. 1 1
1703896 Kit-Service Internal Tether-56 MM Travel .................................................. 1 1
1703897 Kit-Service Internal Tether-40 MM Travel .................................................. 1 1

FOOTNOTES:
a Not Illustrated c S/N A099N03681S →
b → S/N A099N03680S

©2018 HYSTER COMPANY See Service Manual 1-35


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

ARMREST SLIDER ASSEMBLY (FIGURE 1-19)

1-36 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

ARMREST SLIDER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
4005010 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Armrest (Handle Slide - Upper) ...................................................................... 1
1 1661511 Armrest (Slider) .......................................................................................... 1
2 1655865 Handle (Slider) ........................................................................................... 1
3 227157 Screw ......................................................................................................... 2
4 4007052 Bracket Wldmt ................................................................................................ 1
5 296360 Washer ........................................................................................................... 4
6 313828 Nut .................................................................................................................. 4
7 296165 Capscrew ....................................................................................................... 2
8 1531558 Insert .............................................................................................................. 3
9 ..... Armrest (Handle Slide - Lower) ...................................................................... 1
9 1661511 Armrest (Slider) .......................................................................................... 1
10 1655865 Handle (Slider) ........................................................................................... 1
11 227157 Screw ......................................................................................................... 2
12 313828 Nut ...................................................................................................................... 2
13 296360 Washer ............................................................................................................... 2
14 18738 Capscrew ............................................................................................................ 1
15 4007319 Spacer ................................................................................................................ 1
16 18471 Capscrew ............................................................................................................ 1
17 4007318 Spacer ................................................................................................................ 1
18 4004775 Bracket ................................................................................................................ 1
19 18462 Capscrew ............................................................................................................ 1
20 4004776 Cover Plate ......................................................................................................... 1
21 169874 Nut ...................................................................................................................... 2
22 4603492 Cover .................................................................................................................. 1
23 2062875 Capscrew ............................................................................................................ 5
24 4603493 Cover .................................................................................................................. 1
25 316826 Nut ...................................................................................................................... 1
26 320160 Washer ............................................................................................................... 1
27 1650640 Washer ............................................................................................................... 2
28 ..... Mini-Lever Control Arm (FFigure 2-25, FFigure 2-26)...................................... 1

©2018 HYSTER COMPANY See Service Manual 1-37


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY COMPARTMENT AND COVERS (FIGURE 1-20)


HORIZONTAL BATTERY REMOVAL (→ 4/2013)

1-38 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY COMPARTMENT AND COVERS


HORIZONTAL BATTERY REMOVAL (→ 4/2013)
KEY:
A: E80-E100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
1 1583611 Capscrew ................................................................................................... 2 2
2 4002708 Cover (Counterweight) (Without Rapid Charge) ........................................ 1 1
2 4027409 Cover (Counterweight) (With Rapid Charge) (FFigure 1-3)...................... 1 1
3 1398062 Nut (Fold Over) .......................................................................................... 6 6
4 4024584 Bracket (Counterweight Cover) (RH) ......................................................... 1 1
5 4024585 Bracket (Counterweight Cover) (LH) .......................................................... 1 1
6 1586627 Capscrew ................................................................................................... 4 4
7 1677721 Insert .......................................................................................................... 4 4
8 1527880 Capscrew ................................................................................................... 4 4
9 1480237 Nut (Fold Over) .......................................................................................... 4 8
10 4047048 Shield (Battery Terminal) (Attaches to Hood) ............................................ .. 2
11 296226 Capscrew ................................................................................................... 1 5
12 4026131 Cover (Battery Connector) ......................................................................... 1 1
13 4048794 Shield (Attaches to Hood) .......................................................................... 1 1
14 1510113 Capscrew ................................................................................................... 2 2
15 1530243 Insert .......................................................................................................... 2 2
16 4025500 Trim Seal .................................................................................................... 1 1
17 4109993
1527879 Capscrew ................................................................................................... 2 2
18 4611305 Cover .......................................................................................................... 1 1
19 4042596 Gate ........................................................................................................... 1 ..
19 4042597 Gate ........................................................................................................... .. 1
20 19890 Roll Pin ....................................................................................................... 1 1
21 4042436 Rod (Latch) ................................................................................................ 1 1
22 2307799 Spring ......................................................................................................... 1 1
23 296241 Capscrew ................................................................................................... 4 4
24 1702584 Pad ............................................................................................................. 2 2
25 320159 Washer ....................................................................................................... 8 8
26 302401 Locknut ....................................................................................................... 8 8
27 296185 Capscrew ................................................................................................... 4 4
28 4006730 Cover Plate ................................................................................................ 1 1
29 1585765 Nut , nut plate ............................................................................................. 1 1
30 4007732 Shim ........................................................................................................... AR AR
31 1627835 Switch Assembly ........................................................................................ 1 1
31 1627834 Switch , Reed Switch ............................................................................. 1 1
31 1493465 Connector (2 Pin) ................................................................................... 1 1
31 1330414 Connector (Secondary Lock) ................................................................. 1 1
31 1330437 Terminal (Pin) ........................................................................................ 2 2
32 302010 Screw (M3 x .05 x 12) ................................................................................ 2 2
33 1565545 Magnet , Reed Switch ................................................................................ 1 1
34 2074859 Nut .............................................................................................................. 4 4
35 1510118 Capscrew ................................................................................................... 1 1
36 296423 Washer ....................................................................................................... 2 2
37 1676500 Spring ......................................................................................................... 1 1
38 1516799 Shim (0.031 Inch) ....................................................................................... 1 1

©2018 HYSTER COMPANY See Service Manual 1-39


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY COMPARTMENT AND COVERS


HORIZONTAL BATTERY REMOVAL (→ 4/2013)
KEY:
A: E80-E100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
39 300937 Nut .............................................................................................................. 1 1
40 1527888 Capscrew ................................................................................................... 3 3
41 4021160 Bracket ....................................................................................................... 1 1
42 4020729 Plate ........................................................................................................... 1 1
43 1677812 Pad ............................................................................................................. 2 2
44 296240 Capscrew ................................................................................................... 4 4
45 15136 Washer ....................................................................................................... 14 16
46 1677335
4046964 Roller .......................................................................................................... 7 8
47 4033990 Plate Wldmt ................................................................................................ 1 ..
47 4033989 Plate Wldmt ................................................................................................ .. 1

1-40 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 1-41


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY COMPARTMENT AND COVERS (FIGURE 1-21)


HORIZONTAL BATTERY REMOVAL (4/2013 →)

1-42 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY COMPARTMENT AND COVERS


HORIZONTAL BATTERY REMOVAL (4/2013 →)
KEY:
A: E80XN-E100XNS
B: E100XN-120XN
QTY
ITEM PART NO. DESCRIPTION A B
1 1583611 Capscrew ................................................................................................... 2 2
2 4002708 Cover (Counterweight) (Without Rapid Charge) ........................................ 1 1
2 4027409 Cover (Counterweight) (With Rapid Charge) (FFigure 1-3)...................... 1 1
3 1398062 Nut (Fold Over) .......................................................................................... 6 6
4 4024584 Bracket (Counterweight Cover) (RH) ......................................................... 1 1
5 4024585 Bracket (Counterweight Cover) (LH) .......................................................... 1 1
6 1586627 Capscrew ................................................................................................... 4 4
7 1677721 Insert .......................................................................................................... 4 4
8 1527880 Capscrew ................................................................................................... 4 4
9 1480237 Nut (Fold Over) .......................................................................................... 4 8
10 4047048 Shield (Battery Terminal) (Attaches to Hood) ............................................ .. 2
11 296226 Capscrew ................................................................................................... 1 5
12 4026131 Cover (Battery Connector) ......................................................................... 1 1
13 4048794 Shield (Attaches to Hood) .......................................................................... 1 1
14 1510113 Capscrew ................................................................................................... 2 2
15 1530243 Insert .......................................................................................................... 2 2
16 4025500 Trim Seal .................................................................................................... 1 1
17 4109993
1527879 Capscrew ................................................................................................... 2 2
18 4611305 Cover .......................................................................................................... 1 1
19 4079311 Gate ........................................................................................................... 1 ..
19 4079312 Gate ........................................................................................................... .. 1
20 19890 Roll Pin ....................................................................................................... 1 1
21 4042436 Rod (Latch) ................................................................................................ 1 1
22 2307799 Spring ......................................................................................................... 1 1
23 296241 Capscrew ................................................................................................... 4 4
24 1702584 Pad ............................................................................................................. 2 2
25 320159 Washer ....................................................................................................... 8 8
26 302401 Locknut ....................................................................................................... 8 8
27 296204 Capscrew ................................................................................................... 2 2
28 4057909 Shield (Sensor) .......................................................................................... 1 1
29 296238 Capscrew ................................................................................................... 2 2
30 4057839 Switch Assembly (Reed) ............................................................................ 1 1
30 4057840 Switch .................................................................................................... 1 1
30 1493465 Connector (2 Pin) ................................................................................... 1 1
30 1330414 Connector (Secondary Lock) ................................................................. 1 1
30 1330437 Terminal (Pin) ........................................................................................ 2 2
31 4057487 Bracket ....................................................................................................... 1 1
32 15136 Washer ....................................................................................................... 14 16
33 1677335
4046964 Roller .......................................................................................................... 7 8
34 4033990 Plate Wldmt ................................................................................................ 1 ..
34 4033989 Plate Wldmt ................................................................................................ .. 1
35 1510118 Capscrew ................................................................................................... 1 1
36 296423 Washer ....................................................................................................... 2 2

©2018 HYSTER COMPANY See Service Manual 1-43


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY COMPARTMENT AND COVERS


HORIZONTAL BATTERY REMOVAL (4/2013 →)
KEY:
A: E80XN-E100XNS
B: E100XN-120XN
QTY
ITEM PART NO. DESCRIPTION A B
37 1676500 Spring ......................................................................................................... 1 1
38 1516799 Shim (0.031 Inch) ....................................................................................... 1 1
39 300937 Nut .............................................................................................................. 1 1
40 1527888 Capscrew ................................................................................................... 3 3
41 4021160 Bracket ....................................................................................................... 1 1
42 4020729 Plate ........................................................................................................... 1 1
43 1677812 Pad ............................................................................................................. 2 2
44 296240 Capscrew ................................................................................................... 4 4

1-44 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 1-45


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY COMPARTMENT AND COVERS (FIGURE 1-22)


VERTICAL BATTERY REMOVAL — E80-120XN (→ 4/2013)

1-46 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY COMPARTMENT AND COVERS


VERTICAL BATTERY REMOVAL – E80-120XN (→ 4/2013)

ITEM PART NO. DESCRIPTION QTY


1 1583611 Capscrew ............................................................................................................ 2
2 4002708 Cover (Counterweight) (Without Rapid Charge) ................................................. 1
2 4027409 Cover (Counterweight) (With Rapid Charge) (FFigure 1-3)............................... 1
3 1398062 Nut (Fold Over) ................................................................................................... 4
4 4024584 Bracket (Counterweight Cover) (RH) .................................................................. 1
5 4024585 Bracket (Counterweight Cover) (LH) .................................................................. 1
6 1583611 Capscrew ............................................................................................................ 4
7 1677721 Insert ................................................................................................................... 4
8 1527880 Capscrew ............................................................................................................ 4
9 1480237 Nut (Fold Over) ................................................................................................... 8
10 4047048 Shield (Battery Terminal) .................................................................................... 2
11 296226 Capscrew ............................................................................................................ 4
12 4026131 Cover (Battery Connector) .................................................................................. 1
13 4048794 Shield .................................................................................................................. 1
14 1510113 Capscrew ............................................................................................................ 2
15 1530243 Insert ................................................................................................................... 2
16 4109993
1527879 Capscrew ............................................................................................................ 2
17 4611305 Cover .................................................................................................................. 1
18 4611298 Cover (Side Plate) .............................................................................................. 1
19 4042969 Plate Wldmt ........................................................................................................ 2
20 19890 Roll Pin ............................................................................................................... 1
21 2307799 Spring ................................................................................................................. 1
22 4042436 Rod ..................................................................................................................... 1
23 296185 Capscrew ............................................................................................................ 4
24 4006730 Cover Plate ......................................................................................................... 1
25 1565545 Magnet , Reed Switch ......................................................................................... 1
26 1627835 Switch Assembly ................................................................................................. 1
27 302010 Screw (M3 x .05 x 12) ......................................................................................... 2
28 4007732 Shim .................................................................................................................... 1
29 1585765 Nut , nut plate ..................................................................................................... 1
30 2074859 Nut ...................................................................................................................... 4
31 4020729 Plate .................................................................................................................... 1
32 300937 Nut ...................................................................................................................... 1
33 296423 Washer ............................................................................................................... 2
34 1676500 Spring ................................................................................................................. 1
35 1516799 Shim (0.031 Inch) ............................................................................................... 1
36 1510118 Capscrew ............................................................................................................ 1
37 4021160 Bracket ................................................................................................................ 1
38 1527888 Capscrew ............................................................................................................ 3
39 4042597 Gate .................................................................................................................... 1
40 4018273 Bushing .......................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 1-47


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY COMPARTMENT AND COVERS (FIGURE 1-23)


VERTICAL BATTERY REMOVAL — E100-120XN (4/2013 →)

1-48 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY COMPARTMENT AND COVERS


VERTICAL BATTERY REMOVAL – E100-120XN (4/2013 →)

ITEM PART NO. DESCRIPTION QTY


1 1583611 Capscrew ............................................................................................................ 2
2 4002708 Cover (Counterweight) (Without Rapid Charge) ................................................. 1
2 4027409 Cover (Counterweight) (With Rapid Charge) (FFigure 1-3)............................... 1
3 1398062 Nut (Fold Over) ................................................................................................... 4
4 4024584 Bracket (Counterweight Cover) (RH) .................................................................. 1
5 4024585 Bracket (Counterweight Cover) (LH) .................................................................. 1
6 1583611 Capscrew ............................................................................................................ 4
7 1677721 Insert ................................................................................................................... 4
8 1527880 Capscrew ............................................................................................................ 4
9 1480237 Nut (Fold Over) ................................................................................................... 8
10 4047048 Shield (Battery Terminal) .................................................................................... 2
11 296226 Capscrew ............................................................................................................ 4
12 4026131 Cover (Battery Connector) .................................................................................. 1
13 4048794 Shield .................................................................................................................. 1
14 1510113 Capscrew ............................................................................................................ 2
15 1530243 Insert ................................................................................................................... 2
16 4109993
1527879 Capscrew ............................................................................................................ 2
17 4611305 Cover .................................................................................................................. 1
18 4611298 Cover (Side Plate) .............................................................................................. 1
19 4042969 Plate Wldmt ........................................................................................................ 2
20 19890 Roll Pin ............................................................................................................... 1
21 2307799 Spring ................................................................................................................. 1
22 4042436 Rod ..................................................................................................................... 1
23 296204 Capscrew ............................................................................................................ 2
24 4057909 Shield .................................................................................................................. 1
25 296238 Capscrew ............................................................................................................ 2
26 4057839 Switch Assembly (Reed) ..................................................................................... 1
26 4057840 Switch ............................................................................................................. 1
26 1493465 Connector (2 Pin) ........................................................................................... 1
26 1330414 Connector (Secondary Lock) .......................................................................... 1
26 1330437 Terminal (Pin) ................................................................................................. 1
27 4057487 Bracket ................................................................................................................ 2
28 1527888 Capscrew ............................................................................................................ 3
29 4079312 Gate .................................................................................................................... 1
30 4018273 Bushing ............................................................................................................... 1
31 4020729 Plate .................................................................................................................... 1
32 300937 Nut ...................................................................................................................... 1
33 296423 Washer ............................................................................................................... 2
34 1676500 Spring ................................................................................................................. 1
35 1516799 Shim (0.031 Inch) ............................................................................................... 1
36 1510118 Capscrew ............................................................................................................ 1
37 4021160 Bracket ................................................................................................................ 1

©2018 HYSTER COMPANY See Service Manual 1-49


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY COMPARTMENT AND COVERS (FIGURE 1-24)


VERTICAL BATTERY REMOVAL — E80-E100XNS WITH STANDARD OVERHEAD GUARD

1-50 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY COMPARTMENT AND COVERS


VERTICAL BATTERY REMOVAL – E80-E100XNS WITH STANDARD OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 1583611 Capscrew ............................................................................................................ 2
2 4002708 Cover (Counterweight) (Without Rapid Charge) ................................................. 1
2 4027409 Cover (Counterweight) (With Rapid Charge) (FFigure 1-3)............................... 1
3 1398062 Nut (Fold Over) ................................................................................................... 6
4 4024584 Bracket (Counterweight Cover) (RH) .................................................................. 1
5 4024585 Bracket (Counterweight Cover) (LH) .................................................................. 1
6 1583611 Capscrew ............................................................................................................ 4
7 1677721 Insert ................................................................................................................... 4
8 1527880 Capscrew ............................................................................................................ 4
9 1480237 Nut (Fold Over) ................................................................................................... 4
10 4109993
1527879 Capscrew ............................................................................................................ 2
11 4611305 Cover .................................................................................................................. 1
12 4026131 Cover (Battery Connector) .................................................................................. 1
13 4048794 Shield (Attaches to Hood) ................................................................................... 1
14 1510113 Capscrew ............................................................................................................ 2
15 1530243 Insert ................................................................................................................... 2
16 296227 Capscrew ............................................................................................................ 1
17 4611310 Plate Wldmt (Side Plate) ..................................................................................... 1
18 320158 Washer ............................................................................................................... 1
19 1527881 Capscrew ............................................................................................................ 1
20 4042969 Plate Wldmt ........................................................................................................ 2
21 4611297 Cover (Side Plate) .............................................................................................. 1

©2018 HYSTER COMPANY See Service Manual 1-51


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY COMPARTMENT AND COVERS (FIGURE 1-25)


VERTICAL BATTERY REMOVAL — E80-E100XNS WITH FLAT OVERHEAD GUARD (→ 4/2013)

1-52 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY COMPARTMENT AND COVERS


VERTICAL BATTERY REMOVAL – E80-E100XNS WITH FLAT OVERHEAD GUARD (→ 4/2013)

ITEM PART NO. DESCRIPTION QTY


1 1583611 Capscrew ............................................................................................................ 2
2 4002708 Cover (Counterweight) (Without Rapid Charge) ................................................. 1
2 4027409 Cover (Counterweight) (With Rapid Charge) (FFigure 1-3)............................... 1
3 1398062 Nut (Fold Over) ................................................................................................... 4
4 4024584 Bracket (Counterweight Cover) (RH) .................................................................. 1
5 4024585 Bracket (Counterweight Cover) (LH) .................................................................. 1
6 1583611 Capscrew ............................................................................................................ 4
7 1677721 Insert ................................................................................................................... 4
8 1527880 Capscrew ............................................................................................................ 4
9 1480237 Nut (Fold Over) ................................................................................................... 4
10 19890 Roll Pin ............................................................................................................... 1
11 2307799 Spring ................................................................................................................. 1
12 4026131 Cover (Battery Connector) .................................................................................. 1
13 4048794 Shield .................................................................................................................. 1
14 1510113 Capscrew ............................................................................................................ 2
15 1530243 Insert ................................................................................................................... 2
16 4109993
1527879 Capscrew ............................................................................................................ 2
17 4611305 Cover .................................................................................................................. 1
18 4611297 Cover (Side Plate) .............................................................................................. 1
19 4042969 Plate Wldmt ........................................................................................................ 2
20 4042596 Gate .................................................................................................................... 1
21 4018273 Bushing .......................................................................................................... 1
22 4042436 Rod ..................................................................................................................... 1
23 296185 Capscrew ............................................................................................................ 4
24 4006730 Cover Plate ......................................................................................................... 1
25 1565545 Magnet , Reed Switch ......................................................................................... 1
26 1627835 Switch Assembly ................................................................................................. 1
27 302010 Screw (M3 x .05 x 12) ......................................................................................... 2
28 4007732 Shim .................................................................................................................... 1
29 1585765 Nut , nut plate ..................................................................................................... 1
30 2074859 Nut ...................................................................................................................... 4
31 4020729 Plate .................................................................................................................... 1
32 300937 Nut ...................................................................................................................... 1
33 296423 Washer ............................................................................................................... 2
34 1676500 Spring ................................................................................................................. 1
35 1516799 Shim (0.031 Inch) ............................................................................................... 1
36 1510118 Capscrew ............................................................................................................ 1
37 4021160 Bracket ................................................................................................................ 1
38 1527888 Capscrew ............................................................................................................ 3

©2018 HYSTER COMPANY See Service Manual 1-53


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY COMPARTMENT AND COVERS (FIGURE 1-26)


VERTICAL BATTERY REMOVAL — E80-E100XNS WITH FLAT OVERHEAD GUARD (4/2013 →)

1-54 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY COMPARTMENT AND COVERS


VERTICAL BATTERY REMOVAL – E80-E100XNS WITH FLAT OVERHEAD GUARD (4/2013 →)

ITEM PART NO. DESCRIPTION QTY


1 1583611 Capscrew ............................................................................................................ 2
2 4002708 Cover (Counterweight) (Without Rapid Charge) ................................................. 1
2 4027409 Cover (Counterweight) (With Rapid Charge) (FFigure 1-3)............................... 1
3 1398062 Nut (Fold Over) ................................................................................................... 4
4 4024584 Bracket (Counterweight Cover) (RH) .................................................................. 1
5 4024585 Bracket (Counterweight Cover) (LH) .................................................................. 1
6 1583611 Capscrew ............................................................................................................ 4
7 1677721 Insert ................................................................................................................... 4
8 1527880 Capscrew ............................................................................................................ 4
9 1480237 Nut (Fold Over) ................................................................................................... 4
10 19890 Roll Pin ............................................................................................................... 1
11 2307799 Spring ................................................................................................................. 1
12 4026131 Cover (Battery Connector) .................................................................................. 1
13 4048794 Shield .................................................................................................................. 1
14 1510113 Capscrew ............................................................................................................ 2
15 1530243 Insert ................................................................................................................... 2
16 4109993
1527879 Capscrew ............................................................................................................ 2
17 4611305 Cover .................................................................................................................. 1
18 4611297 Cover (Side Plate) .............................................................................................. 1
19 4042969 Plate Wldmt ........................................................................................................ 2
20 4079311 Gate .................................................................................................................... 1
21 4018273 Bushing .......................................................................................................... 1
22 4042436 Rod ..................................................................................................................... 1
23 296204 Capscrew ............................................................................................................ 2
24 4057909 Shield .................................................................................................................. 1
25 296238 Capscrew ............................................................................................................ 2
26 4057839 Switch Assembly (Reed) ..................................................................................... 1
26 4057840 Switch ............................................................................................................. 1
26 1493465 Connector (2 Pin) ........................................................................................... 1
26 1330414 Connector (Secondary Lock) .......................................................................... 1
26 1330437 Terminal (Pin) ................................................................................................. 1
27 4057487 Bracket ................................................................................................................ 1
28 1510118 Capscrew ............................................................................................................ 1
29 4021160 Bracket ................................................................................................................ 1
30 1527888 Capscrew ............................................................................................................ 3
31 4020729 Plate .................................................................................................................... 1
32 300937 Nut ...................................................................................................................... 1
33 296423 Washer ............................................................................................................... 2
34 1676500 Spring ................................................................................................................. 1
35 1516799 Shim (0.031 Inch) ............................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 1-55


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DASH AND STEERING COLUMN COVERS (FIGURE 1-27)


FIXED COLUMN

1-56 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DASH AND STEERING COLUMN COVERS


FIXED COLUMN

ITEM PART NO. DESCRIPTION QTY


1 2101893 Cover .................................................................................................................. 1
2 2101791 Cover (Lower) (Steering Column) ....................................................................... 1
3 2101792 Cover (Upper) (Steering Column) ....................................................................... 1
4 1378550 Capscrew ............................................................................................................ 4
5 2065667 Clip ...................................................................................................................... 2
6 2027655 Screw .................................................................................................................. 6
7 1382311 Panel , Plug (End) ............................................................................................... 2
8 1382312 Panel , Plug (Center) .......................................................................................... 1
9 1382313 Cover .................................................................................................................. 3
10 1695158 Plug ..................................................................................................................... 1
11 1531001 Insert ................................................................................................................... 4
12 4044968 Capscrew ............................................................................................................ 4
13 1695110 Bracket (Harness Support) ................................................................................. 2
14 2096649 Dash Panel ......................................................................................................... 1
15 ..... Nameplate .......................................................................................................... 1
16 170658 Rivet .................................................................................................................... 4
17 389688 Nameplate Cover ................................................................................................ 1
18 1566420 Nut (Foldover) ..................................................................................................... 3
19 2102273
4611114 Cover .................................................................................................................. 1
20 2022617 Capscrew ............................................................................................................ 3

©2018 HYSTER COMPANY See Service Manual 1-57


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DASH AND STEERING COLUMN COVERS (FIGURE 1-28)


TELESCOPIC COLUMN

1-58 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DASH AND STEERING COLUMN COVERS


TELESCOPIC COLUMN

ITEM PART NO. DESCRIPTION QTY


1 2101893 Cover .................................................................................................................. 1
2 1378550 Capscrew ............................................................................................................ 4
3 2101894 Cover (Steering Column-Telescopic) .................................................................. 1
4 2065667 Clip ...................................................................................................................... 4
5 296154 Capscrew ............................................................................................................ 1
6 320155 Washer ............................................................................................................... 1
7 2101790 Cover (Steering Column-Upper) ......................................................................... 1
8 2101789 Cover (Steering Column-Lower) ......................................................................... 1
9 1382313 Cover .................................................................................................................. 3
10 1695158 Plug ..................................................................................................................... 1
11 1531001 Insert ................................................................................................................... 4
12 4044968 Capscrew ............................................................................................................ 4
13 1382311 Panel , Plug (End) ............................................................................................... 2
14 1382312 Panel , Plug (Center) .......................................................................................... 1
15 2096649 Dash Panel ......................................................................................................... 1
16 2027655 Screw .................................................................................................................. 6
17 1695110 Bracket (Harness Support) ................................................................................. 2
18 1566420 Nut (Foldover) ..................................................................................................... 3
19 4611789 Cover .................................................................................................................. 1
20 2022617 Capscrew ............................................................................................................ 3
21 ..... Nameplate .......................................................................................................... 1
22 389688 Nameplate Cover ................................................................................................ 1
23 170658 Rivet .................................................................................................................... 4

©2018 HYSTER COMPANY See Service Manual 1-59


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FORKS (FIGURE 1-29)


STANDARD TAPER CLASS III AND CLASS IV

KEY:
A: Class III 125 x 50 (5" x 2")
B: Class III 150 x 50 (6" x 2")
C: Class IV 150 x 50 (6" x 2")
D: Class IV 150 x 60 (6" x 2.4)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 367419 Fork (36 in.) .............................................................................. 2 .. .. ..
1 367420 Fork (42 in.) .............................................................................. 2 .. .. ..
1 367421 Fork (48 in.) .............................................................................. 2 .. .. ..
1 367422 Fork (54 in.) .............................................................................. 2 .. .. ..
1 367423 Fork (60 in.) .............................................................................. 2 .. .. ..
1 367424 Fork (72 in.) .............................................................................. 2 .. .. ..
1 1399912 Fork (36 in.) .............................................................................. .. 2 .. ..
1 1399913 Fork (42 in.) .............................................................................. .. 2 .. ..
1 1399914 Fork (48 in.) .............................................................................. .. 2 .. ..
1 1399915 Fork (54 in.) .............................................................................. .. 2 .. ..
1 1399916 Fork (60 in.) .............................................................................. .. 2 .. ..
1 1399917 Fork (72 in.) .............................................................................. .. 2 .. ..
1 1399918 Fork (36 in.) .............................................................................. .. .. 2 ..
1 1399919 Fork (42 in.) .............................................................................. .. .. 2 ..
1 1399920 Fork (48 in.) .............................................................................. .. .. 2 ..
1 1399921 Fork (54 in.) .............................................................................. .. .. 2 ..
1 1399922 Fork (60 in.) .............................................................................. .. .. 2 ..
1 1399923 Fork (72 in.) .............................................................................. .. .. 2 ..
1 1458263 Fork (36 in.) .............................................................................. .. .. .. 2
1 1458264 Fork (42 in.) .............................................................................. .. .. .. 2
1 1333001 Fork (48 in.) .............................................................................. .. .. .. 2

1-60 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

KEY:
A: Class III 125 x 50 (5" x 2")
B: Class III 150 x 50 (6" x 2")
C: Class IV 150 x 50 (6" x 2")
D: Class IV 150 x 60 (6" x 2.4)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1333002 Fork (54 in.) .............................................................................. .. .. .. 2
1 1333003 Fork (60 in.) .............................................................................. .. .. .. 2
1 1333004 Fork (72 in.) .............................................................................. .. .. .. 2
2 1523734 Pin , Pin Retainer ...................................................................... 1 1 1 1
3 1523732 Knob ......................................................................................... 1 1 1 1
4 1500784 Spring ....................................................................................... 1 1 .. ..
4 1500786 Spring ....................................................................................... .. .. 1 1
5 1523737 Pin ............................................................................................. 1 1 .. ..
5 1523741 Pin ............................................................................................. .. .. 1 1
1523739 Kit-Latch (Class III) ................................................................... 2 2 .. ..
1523742 Kit-Latch (Class IV) ................................................................... .. .. 2 2

©2018 HYSTER COMPANY See Service Manual 1-61


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FORKS (FIGURE 1-30)


POLISHED FORK WITH FULL BOTTOM TAPER — CLASS III AND CLASS IV

KEY:
A: Class III 200 x 40 (7.8 in x 1.6 in)
B: Class IV 250 x 40 (9.8 in x 1.6 in)
QTY
ITEM PART NO. DESCRIPTION A B
1 1465545 Fork (47.5 in.) ............................................................................................. 2 ..
1 1465546 Fork (54 in.) ................................................................................................ 2 ..
1 1465547 Fork (47.5 in.) ............................................................................................. .. 2
1 1465548 Fork (54 in.) ................................................................................................ .. 2
2 1523734 Pin , Pin Retainer ....................................................................................... 1 1
3 1523732 Knob ........................................................................................................... 1 1
4 1500784 Spring ......................................................................................................... 1 ..
4 1500786 Spring ......................................................................................................... .. 1
5 1523737 Pin .............................................................................................................. 1 ..
5 1523741 Pin .............................................................................................................. .. 1
1523739 Kit-Latch (Class III) ..................................................................................... 2 ..
1523742 Kit-Latch (Class IV) .................................................................................... .. 1

1-62 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

FORKS (FIGURE 1-31)


OPTIONAL LATCH

KEY:
A: Class III 125 x 50 (4.9 in x 1.9 in)
B: Class III 150 x 50 (7.8 in x 1.9 in)
C: Class IV 250 x 40 (9.8 in x 1.6 in)
QTY
ITEM PART NO. DESCRIPTION A B C
1 b 1378732 Fork (36 in.) ....................................................................................... 2 .. ..
1 b 1378733 Fork (42 in.) ....................................................................................... 2 .. ..
1 b 1378734 Fork (48 in.) ....................................................................................... 2 .. ..
1 b 1378735 Fork (54 in.) ....................................................................................... 2 .. ..
1 b 1378736 Fork (60 in.) ....................................................................................... 2 .. ..
1 b 1378737 Fork (72 in.) ....................................................................................... 2 .. ..
1 a 1465658 Fork (47.5 in.) .................................................................................... .. 2 ..
1 a 1465659 Fork (54 in.) ....................................................................................... .. 2 ..
1 a 1465660 Fork (47.5 in.) .................................................................................... .. .. 2
1 a 1465661 Fork (54 in.) ....................................................................................... .. .. 2
2 302450 Roll Pin .............................................................................................. 1 1 1
3 1378763 Latch .................................................................................................. 1 1 1
4 1378762 Spring ................................................................................................ 1 1 1
5 1378761 Fork (Pin) ........................................................................................... 1 1 1
1378766 Kit-Latch (Class III And IV) ................................................................ 2 2 2

FOOTNOTES:
a Polished Fork and Full Bottom Taper b Standard Taper

©2018 HYSTER COMPANY See Service Manual 1-63


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FORKS WITH LEVER (FIGURE 1-32)


STANDARD TAPER OPTIONAL — CLASS III AND CLASS IV

KEY:
A: Class III 125 x 50 (4.9 in x 1.9 in.) Standard Taper
B: Class IV 150 x 60 (7.8 in. x 2.4 in) Standard Taper
C: Class III 150 x 50 (7.8 in x 1.9 in) Standard Taper
D: Class IV 150 x 50 (7.8 in x 1.9 in) Standard Taper
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4083870 Fork (36 in.) .............................................................................. 2 .. .. ..
1 4083874 Fork (42 in.) .............................................................................. 2 .. .. ..
1 4083876 Fork (48 in.) .............................................................................. 2 .. .. ..
1 4083878 Fork (54 in) ............................................................................... 2 .. .. ..
1 4083881 Fork (60 in.) .............................................................................. 2 .. .. ..
1 4083883 Fork (72 in.) .............................................................................. 2 .. .. ..
1 4084056 Fork (36in) ................................................................................ .. 2 .. ..
1 4084059 Fork (42in) ................................................................................ .. 2 .. ..
1 4084062 Fork (48 in.) .............................................................................. .. 2 .. ..
1 4084064 Fork (54 in.) .............................................................................. .. 2 .. ..
1 4084067 Fork (60 in.) .............................................................................. .. 2 .. ..
1 4084070 Fork (72 in) ............................................................................... .. 2 .. ..
1 4084025 Fork (36in) ................................................................................ .. .. 2 ..
1 4084027 Fork (42in.) ............................................................................... .. .. 2 ..
1 4084028 Fork (48 in.) .............................................................................. .. .. 2 ..
1 4084029 Fork (54 in.) .............................................................................. .. .. 2 ..
1 4084030 Fork (60in.) ............................................................................... .. .. 2 ..
1 4084031 Fork (72 in) ............................................................................... .. .. 2 ..
1 4084039 Fork (36in) ................................................................................ .. .. .. 2
1 4084040 Fork (42in) ................................................................................ .. .. .. 2
1 4084041 Fork (48in.) ............................................................................... .. .. .. 2
1 4084042 Fork (54 in.) .............................................................................. .. .. .. 2

1-64 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

KEY:
A: Class III 125 x 50 (4.9 in x 1.9 in.) Standard Taper
B: Class IV 150 x 60 (7.8 in. x 2.4 in) Standard Taper
C: Class III 150 x 50 (7.8 in x 1.9 in) Standard Taper
D: Class IV 150 x 50 (7.8 in x 1.9 in) Standard Taper
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4084043 Fork (60in.) ............................................................................... .. .. .. 2
1 4084044 Fork (72in) ................................................................................ .. .. .. 2
2 ..... Pin ........................................................................................ 1 1 1 1
3 ..... Lever ..................................................................................... 1 1 1 1
4 ..... Spring ................................................................................... 1 .. 1 ..
4 ..... Spring ................................................................................... .. 1 .. 1
5 ..... Pin ........................................................................................ 1 .. 1 ..
5 ..... Pin ............................................................................................. .. 1 .. 1
4083889 Kit Fork Latch Mechanism ........................................................ 2 .. 2 ..
4083890 Kit Fork Latch Mechanism (Class 4A) ...................................... .. 2 .. 2

©2018 HYSTER COMPANY See Service Manual 1-65


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FORKS (FIGURE 1-33)


POLISHED FULL BOTTOM TAPER OPTIONAL — CLASS III AND CLASS IV

KEY:
A: Class III 200 x 40 (7.8in. x 1.6 in)
B: Class IV 250 x 40 (9.8 in x1.6 in)
QTY
ITEM PART NO. DESCRIPTION A B
1 4083728 Fork (47.5 in) .............................................................................................. 2 ..
1 4083729 Fork (54 in) ................................................................................................. 2 ..
1 4083730 Fork (47.5 in) .............................................................................................. .. 2
1 4083731 Fork (54in) .................................................................................................. .. 2
2 ..... Pin .......................................................................................................... 1 1
3 ..... Lever ...................................................................................................... 1 1
4 ..... Spring .................................................................................................... 1 ..
4 ..... Spring .................................................................................................... .. 1
5 ..... Pin .......................................................................................................... 1 ..
5 ..... Pin .............................................................................................................. .. 1
4083889 Kit Fork Latch Mechanism .......................................................................... 2 ..
4083890 Kit Fork Latch Mechanism (Class 4A) ........................................................ .. 1

1-66 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 1-67


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

LOAD BACKREST EXTENSION (FIGURE 1-34)

1-68 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

LOAD BACKREST EXTENSION


KEY:
A: Polished Forks with Full Bottom Taper
B: Standard Taper
QTY
ITEM PART NO. DESCRIPTION A B
1 1387340 Load Backrest (42 in.) (Class III) ................................................................ 1 ..
1 1387339 Load Backrest (42 in.) (Class III) ................................................................ .. 1
1 1387342 Load Backrest (48 in.) (Class III) ................................................................ 1 ..
1 1387341 Load Backrest (48 in.) (Class III) ................................................................ .. 1
1 1481225 Load Backrest (42 in.) (Class IV) ............................................................... 1 ..
1 1387347 Load Backrest (42 in.) (Class IV) ............................................................... .. 1
1 1464863 Load Backrest (48 in.) (Class IV) ............................................................... 1 ..
1 1387348 Load Backrest (48 in.) (Class IV) ............................................................... .. 1
2 1354923 Capscrew (Standard Carriage) .................................................................. 4 4
2 1387330 Capscrew (Side-Shift Carriage) ................................................................. 4 4
3 a 221771 Washer ....................................................................................................... 4 4
3 296423 Washer ....................................................................................................... 4 4
4 292683 Lockwasher ................................................................................................ 4 4
5 292656 Nut .............................................................................................................. 4 4

FOOTNOTES:
a Optional

©2018 HYSTER COMPANY See Service Manual 1-69


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NAMEPLATES AND LABELS (FIGURE 1-35)


SHEET 1 OF 2

1-70 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NAMEPLATES AND LABELS


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


1 1693738 Label HYSTER, Dome Style ............................................................................... 1
2 1330919 Label (Mast Warning) ......................................................................................... 1
3 1330917 Label (Operator Restraint) .................................................................................. 2
4 1562353 Label (Hyster) ..................................................................................................... 2
5 1698209 Label (Power Plus Performance) ........................................................................ 1
6 1330920 Label (No Riders) ................................................................................................ 2
7 4616883 Label (No Fill Warning) (Attach to Hydraulic Breather) ....................................... 1
8 4220933 Label (Patents and Trademarks) ........................................................................ 1
9 170658 Rivet .................................................................................................................... 4
9 2307400 Rivet (Optional) ................................................................................................... 4
10 389688 Nameplate Cover ................................................................................................ 1
11 1335137 Nameplate Label Tag (Notice To User) .............................................................. 1
12 196927 Label (UL Type EE) ............................................................................................ 2
13 2108690 Label (Freezer / Cooler) ...................................................................................... 2
14 1594804 Label (Model 80) ................................................................................................. 2
14 1594805 Label (Model 100) ............................................................................................... 2
14 1594806 Label (Model 120) ............................................................................................... 2
15 4614465 Label (Park Actuator Warning) ........................................................................... 1
16 1676403 Label (Hyster Counterweight) ............................................................................. 1
17 1328205 Label (Replace Operator Manual) ...................................................................... 1
18 2303178 Label (Tilt Column) ............................................................................................. 1
19 a. . . . . Name Plate ......................................................................................................... 1
b c 114312 Strap Clamp ........................................................................................................ 1

FOOTNOTES:
a Contact your Local Hyster Dealer c Use to Attach Item 7 to Hydraulic Breather
b Not Illustrated

©2018 HYSTER COMPANY See Service Manual 1-71


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NAMEPLATES AND LABELS (FIGURE 1-36)


SHEET 2 OF 2

1-72 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NAMEPLATES AND LABELS


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Overhead Guard Impact Rating .......................................................................... 1
2 2076169 Label (Swivel Seat) ............................................................................................. 2
3 2083689 Label (Electronic Hydraulics Caution) ................................................................. 1
4 1594804 Label (Model 80) ................................................................................................. 1
4 1594805 Label (Model 100) ............................................................................................... 1
4 1594806 Label (Model 120) ............................................................................................... 1
5 2109984 Label (Lock/Unlock) ............................................................................................ 1
6 1562353 Label (Hyster) ..................................................................................................... 2
7 4035750 Label (Stability System) ...................................................................................... 1
8 1330924 Label (Battery Spacer) ........................................................................................ 1
9 4614774 Label (Park Brake Release) ................................................................................ 1
10 2075656 Label (Mast Warning) ......................................................................................... 2
11 1335129 Label (Pinch Point) ............................................................................................. 2
12 325958 U.L. Plate (U.L. Inspection-Type E) .................................................................... 1
12 325956 U.L. Plate (U.L. Inspection-Type EE) .................................................................. 1
13 2073197 Label (Operator Warning) ................................................................................... 1

FOOTNOTES:
a Contact Your Local Hyster Dealer

©2018 HYSTER COMPANY See Service Manual 1-73


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NAMEPLATES AND LABELS (FIGURE 1-37)


HYDRAULIC CONTROL FUNCTIONS

1-74 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NAMEPLATES AND LABELS


HYDRAULIC CONTROL FUNCTIONS

ITEM PART NO. DESCRIPTION QTY


1 2102640 Label , Mini Lever ............................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 1-75


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NOTES

1-76 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

2 ELECTRICAL SYSTEM
UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BATTERY CONNECTOR
RAPID CHARGE OPTION .......................................................................................................................... 2-22
WITH FLAT OVERHEAD GUARD - LWB (E100-120XN) (→ 11/2014) ..................................................... 2-13
WITH FLAT OVERHEAD GUARD - LWB (E100-120XN) (11/2014 →) ..................................................... 2-16
WITH FLAT OVERHEAD GUARD - SWB (E80-100XNS) (→ 11/2014) .................................................... 2-18
WITH FLAT OVERHEAD GUARD - SWB (E80-100XNS) (11/2014 →) .................................................... 2-20
WITH STANDARD OVERHEAD GUARD - LWB (E100-120XN) (→ 11/2014) .......................................... 2-7
WITH STANDARD OVERHEAD GUARD - LWB (E100-120XN) (11/2014 →) .......................................... 2-10
WITH STANDARD OVERHEAD GUARD - SWB (E80-100XNS) ............................................................... 2-12
CONTACTOR AND FUSE ASSEMBLY
→ 11/2015 .................................................................................................................................................. 2-24
SEALED (11/2015 →) ................................................................................................................................ 2-26
CONTACTOR ASSEMBLY
UL-E ............................................................................................................................................................ 2-28
UL-EE .......................................................................................................................................................... 2-30
CONTROL PANELS AND CONTACTORS ..................................................................................................... 2-23
CONTROLLER ASSEMBLY
PUMP AND TRACTION (11/2014 →) ........................................................................................................ 2-36
PUMP MOTOR (→ 11/2014) ...................................................................................................................... 2-32
TRACTION MOTOR (→ 11/2014) .............................................................................................................. 2-34
DISPLAY
LOW MOUNT .............................................................................................................................................. 2-48
DISPLAY GROUP AND HARNESS
HIGH MOUNT ............................................................................................................................................. 2-46
ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-4
LIGHTS ............................................................................................................................................................ 2-50
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-54
4 FUNCTION ............................................................................................................................................... 2-58
POWER CABLES
E100-120XN (→ 11/2014) .......................................................................................................................... 2-42
E100-120XN (11/2014 →) .......................................................................................................................... 2-44
E80-100XNS (→ 11/2014) ......................................................................................................................... 2-38
E80-100XNS (11/2014 →) ......................................................................................................................... 2-40
TILT SENSOR GROUP ................................................................................................................................... 2-61
TRACTION SPEED LIMITER
STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES .......................................................................... 2-62
VEHICLE SYSTEM MANAGER ...................................................................................................................... 2-64
WIRE HARNESS
EMERGENCY DISCONNECT .................................................................................................................... 2-72
FRONT SWITCH ......................................................................................................................................... 2-73
JUMPER, REAR GRAB HANDLE ............................................................................................................... 2-169
LEFT HAND - WITHOUT TURN SIGNALS (10/2013 →) ........................................................................... 2-76
LIGHTS - LEFT HAND (→ 10/2013) .......................................................................................................... 2-74
MAIN - MANUAL HYDRAULIC SHEET 1 OF 3 (→ 11/2014) .................................................................... 2-78
MAIN - MANUAL HYDRAULIC SHEET 2 OF 3 (→ 11/2014) .................................................................... 2-82
MAIN - MANUAL HYDRAULIC SHEET 3 OF 3 (→ 11/2014) .................................................................... 2-86
MAIN - MANUAL HYDRAULIC SHEET 1 OF 3 (11/2014 ↔ 11/2015) ...................................................... 2-90
MAIN - MANUAL HYDRAULIC SHEET 2 OF 3 (11/2014 ↔ 11/2015) ...................................................... 2-94
©2018 HYSTER COMPANY See Service Manual 2-1
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

MAIN - MANUAL HYDRAULIC SHEET 3 OF 3 (11/2014 ↔ 11/2015) ...................................................... 2-98


MAIN - MANUAL HYDRAULIC SHEET 1 OF 3 (11/2015 →) .................................................................... 2-102
MAIN - MANUAL HYDRAULIC SHEET 2 OF 3 (11/2015 →) .................................................................... 2-104
MAIN - MANUAL HYDRAULIC SHEET 3 OF 3 (11/2015 →) .................................................................... 2-108
MAIN - ELECTRO-HYDRAULIC SHEET 1 OF 3 (→ 11/2014) .................................................................. 2-112
MAIN - ELECTRO-HYDRAULIC SHEET 2 OF 3 (→ 11/2014) .................................................................. 2-116
MAIN - ELECTRO-HYDRAULIC SHEET 3 OF 3 (→ 11/2014) .................................................................. 2-120
MAIN - ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2014 ↔ 11/2015) .................................................... 2-124
MAIN - ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2014 ↔ 11/2015) .................................................... 2-128
MAIN - ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2014 ↔ 11/2015) .................................................... 2-132
MAIN - ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2015 →) .................................................................. 2-136
MAIN - ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2015 →) .................................................................. 2-140
MAIN - ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2015 →) .................................................................. 2-144
MAIN CHASSIS - W/O LIGHTS .................................................................................................................. 2-156
MAIN LIGHTS CHASSIS - 48V ................................................................................................................... 2-148
MAIN LIGHTS CHASSIS - 80V ................................................................................................................... 2-152
MANUAL INTERLOCK ................................................................................................................................ 2-158
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-HIGH MOUNT (10/2013 →) ................. 2-70
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-LOW MOUNT (10/2013 →) .................. 2-71
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-HIGH MOUNT (10/2013 →) ...... 2-66
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-LOW MOUNT (10/2013 →) ....... 2-67
RH LIGHTS - STANDARD OPTION (→ 10/2013) ..................................................................................... 2-65
RH LIGHTS - FREEZER OPTION (→ 10/2013) ........................................................................................ 2-68
SEAT - MANUAL HYDRAULIC ................................................................................................................... 2-159
SEAT - MANUAL HYDRAULIC WITH SEAT BELT SEQUENCE MODULE ............................................... 2-160
SEAT - E-HYDRAULIC ............................................................................................................................... 2-162
SEAT - E-HYDRAULIC WITH SEAT BELT SEQUENCE MODULE ........................................................... 2-164
STEERING COLUMN ................................................................................................................................. 2-166
SYNCHRONOUS STEERING ..................................................................................................................... 2-168

2-2 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-3


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

ELECTRICAL ARRANGEMENT (FIGURE 2-1)

2-4 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

ELECTRICAL ARRANGEMENT
KEY:
A: With Manual Hydraulics
B: With Electro-Hydraulics
QTY
ITEM PART NO. DESCRIPTION A B
1 c 4610566 Wire Harness (Main) (FFigure 2-40, FFigure 2-41, FFigure 2-42)......... 1 ..
1 d 4634423 Wire Harness (Main) (FFigure 2-43, FFigure 2-44, FFigure 2-45)......... 1 ..
1 e 4641506 Wire Harness (Main) (FFigure 2-46, FFigure 2-47, FFigure 2-48)......... 1 ..
1 c 4610568 Wire Harness (Main) (FFigure 2-49, FFigure 2-50, FFigure 2-51)......... .. 1
1 d 4634359 Wire Harness (Main) (FFigure 2-52, FFigure 2-53, FFigure 2-54)......... .. 1
1 e 4641507 Wire Harness (Main) (FFigure 2-55, FFigure 2-56, FFigure 2-57)......... .. 1
2 2104097 Wire Harness (Seat) (FFigure 2-62)......................................................... 1 ..
2 2104030 Wire Harness (Seat) (FFigure 2-64)......................................................... .. 1
2 b 4635373 Wire Harness (Seat) (FFigure 2-63)......................................................... 1 ..
2 b 4635372 Wire Harness (Seat) (FFigure 2-65)......................................................... .. 1
3 1402815 Clip ............................................................................................................. 1 1
4 2107319 Grommet (Attaches to Hood) ..................................................................... 1 1
5 129563 Strap Clamp ............................................................................................... 1 1
6 1694830 Capscrew ................................................................................................... 2 2
7 296357 Washer ....................................................................................................... 2 2
8 2107969 Cover (Seat-Side Electrical) ....................................................................... 1 1
9 2108591 Wire Harness (Steer Column) (FFigure 2-66)........................................... 1 1
10 4610580 Wire Harness (Synchronous Steering) (FFigure 2-67)............................. 1 1
11 1382472
1502543 Nut .............................................................................................................. 1 1
12 2105928 Horn (48 V) ................................................................................................. 1 1
12 2102796
2105929 Horn (80 V) ................................................................................................. 1 1
13 1510113 Capscrew ................................................................................................... 1 1
14 4611043 Bracket ....................................................................................................... 1 1
15 4019192 Clip , Nut .................................................................................................... 2 2
16 296153 Capscrew ................................................................................................... 2 2
17 2100367 Relay (Mini) ................................................................................................ 1 ..
18 4609161 Relay (Mini Power) ..................................................................................... .. 1
19 ..... Vehicle System Manager (FFigure 2-29).................................................. 1 1
20 4616858 Wire Harness (Main Lights Chassis) (48 V) (FFigure 2-58)...................... 1 1
20 4610567 Wire Harness (Main Lights Chassis) (80 V) (FFigure 2-58)...................... 1 1
20 4610584 Wire Harness (Without Lights) (FFigure 2-60).......................................... 1 1
21 ..... DC-DC Converter ....................................................................................... 1 1
22 ..... Impact Sensor (FFigure 10-9)................................................................... 1 1
23 1509890 Clip ............................................................................................................. 1 1
24 b 4634955
4651927
4655560 Control Module (Seat Belt Sequence) ....................................................... 1 1
24 b 4634955
4651927
4655560 Control Module (Seat Belt Sequence) (Alternate Part) .............................. 1 1
24 4103377 Tape ........................................................................................................... 1 1
a 1463849 Lubricant .................................................................................................... AR AR

©2018 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FOOTNOTES:
a Not Illustrated d 11/2014 ↔ 11/2015
b With Seat Belt Sequence Module e 11/2015 →
c → 11/2014

2-6 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY CONNECTOR (FIGURE 2-2)


WITH STANDARD OVERHEAD GUARD — LWB (E100-120XN) (→ 11/2014)

KEY:
A: 36 Volt
B: 48 Volt
C: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B C
1 4624444 Battery Connector (Assembly) (SB) .................................................. 1 .. ..
1 2065711 Battery Connector ......................................................................... 1 .. ..
1 4028319 Conduit .......................................................................................... AR .. ..
1 4624447 Battery Connector (Assembly) (SB) .................................................. .. 1 ..
1 2097782 Battery Connector ......................................................................... .. 1 ..
1 4028319 Conduit .......................................................................................... .. AR ..
1 4624445 Battery Connector (Assembly) (SBE) ................................................ 1 .. ..
1 4035983 Battery Connector ......................................................................... 1 .. ..
1 4028319 Conduit .......................................................................................... AR .. ..
1 4624446 Battery Connector (Assembly) (SBE) ................................................ .. 1 ..
1 4035984 Battery Connector ......................................................................... .. 1 ..
1 4028319 Conduit .......................................................................................... .. AR ..
1 4624441 Battery Connector (SBE) ................................................................... .. .. 1
1 4035985 Battery Connector ......................................................................... .. .. 1
1 4028319 Conduit .......................................................................................... .. .. AR
1 4629801 Battery Connector (Assembly) (DIN) ................................................. 1 1 ..
1 4018696 Battery Connector ......................................................................... 1 1 ..
2 2062875 Capscrew .......................................................................................... 2 2 2
2 292507 Capscrew (Alternate) ......................................................................... 1 1 ..
3 1531558 Insert ................................................................................................. 2 2 2

©2018 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

KEY:
A: 36 Volt
B: 48 Volt
C: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B C
4 1581836 Capscrew .......................................................................................... 2 2 2
5 4609349 Hose Clamp ....................................................................................... 2 2 2
6 4027909 Clamp ................................................................................................ 2 2 2
7 1531557 Insert ................................................................................................. 1 1 1
8 1677721 Insert ................................................................................................. 1 1 1
9 ..... Contactors (FFigure 2-11)................................................................ .. .. ..
10 ..... Control Panels (FFigure 2-10).......................................................... .. .. ..

2-8 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY CONNECTOR (FIGURE 2-3)


WITH STANDARD OVERHEAD GUARD — LWB (E100-120XN) (11/2014 →)

2-10 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY CONNECTOR
WITH STANDARD OVERHEAD GUARD – LWB (E100-120XN) (11/2014 →)
KEY:
A: 36 Volt
B: 48 Volt
C: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B C
1 4098243 Battery Connector (SB) ..................................................................... 1 .. ..
1 4098246 Battery Connector (SB) ..................................................................... .. 1 ..
1 4098248 Battery Connector (SBE) ................................................................... 1 .. ..
1 4035983 Battery Connector ......................................................................... 1 .. ..
1 4098250 Battery Connector (SBE) ................................................................... .. 1 ..
1 4035984 Battery Connector ......................................................................... .. 1 ..
1 4098252 Battery Connector (SBE) ................................................................... .. .. 1
1 4035985 Battery Connector ......................................................................... .. .. 1
2 2062875 Capscrew .......................................................................................... 2 2 2
3 1531558 Insert ................................................................................................. 2 2 2
4 1581836 Capscrew .......................................................................................... 2 2 2
5 4609349 Hose Clamp ....................................................................................... 2 2 2
6 4027909 Clamp ................................................................................................ 2 2 2
7 1531557 Insert ................................................................................................. 1 1 1
8 1677721 Insert ................................................................................................. 1 1 1
9 ..... Contactors (FFigure 2-11)................................................................ .. .. ..
10 ..... Control Panels (FFigure 2-17).......................................................... .. .. ..

©2018 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY CONNECTOR (FIGURE 2-4)


WITH STANDARD OVERHEAD GUARD — SWB (E80-100XNS)

KEY:
A: 36 Volt
B: 48 Volt
C: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B C
1 2062875 Capscrew .......................................................................................... 2 2 2
2 4611588 Battery Connector (Assembly) (SB) .................................................. 1 .. ..
2 2065711 Battery Connector ......................................................................... 1 .. ..
2 4028319 Conduit .......................................................................................... AR .. ..
2 4611589 Battery Connector (SBE) ................................................................... 1 .. ..
2 4035983 Battery Connector ......................................................................... 1 .. ..
2 4028319 Conduit .......................................................................................... AR .. ..
2 4611586 Battery Connector (SB) ..................................................................... .. 1 ..
2 2097782 Battery Connector ......................................................................... .. 1 ..
2 4028319 Conduit .......................................................................................... .. AR ..
2 4611590 Battery Connector (SBE) ................................................................... .. 1 ..
2 4035984 Battery Connector ......................................................................... .. 1 ..
2 4028319 Conduit .......................................................................................... .. AR ..
2 4611587 Battery Connector (SBE) ................................................................... .. .. 1
2 4035985 Battery Connector ......................................................................... .. .. 1
2 4028319 Conduit .......................................................................................... .. .. AR
2 4629919 Battery Connector (Assembly) (DIN) ................................................. 1 1 ..
3 1531558 Insert ................................................................................................. 2 2 2
4 ..... Contactors (FFigure 2-11)................................................................ .. .. ..
5 ..... Control Panels (FFigure 2-10, FFigure 2-17).................................. .. .. ..

2-12 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY CONNECTOR (FIGURE 2-5)


WITH FLAT OVERHEAD GUARD — LWB (E100-120XN) (→ 11/2014)

KEY:
A: 36 Volt
B: 48 Volt
C: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B C
1 4624450 Battery Connector (Assembly) (SB) .................................................. 1 .. ..
1 2065711 Battery Connector ......................................................................... 1 .. ..
1 4028319 Conduit .......................................................................................... AR .. ..
1 4624451 Battery Connector (Assembly) (SB) .................................................. .. 1 ..
1 2097782 Battery Connector ......................................................................... .. 1 ..
1 4028319 Conduit .......................................................................................... .. AR ..
1 4624448 Battery Connector (Assembly) (SBE) ................................................ 1 .. ..
1 4035983 Battery Connector ......................................................................... 1 .. ..
1 4028319 Conduit .......................................................................................... AR .. ..
1 4624449 Battery Connector (Assembly) (SBE) ................................................ .. 1 ..
1 4035984 Battery Connector ......................................................................... .. 1 ..
1 4028319 Conduit .......................................................................................... .. AR ..
1 4624442 Battery Connector (Assembly) (SBE) ................................................ .. .. 1
1 4035985 Battery Connector ......................................................................... .. .. 1
1 4028319 Conduit .......................................................................................... .. .. AR
2 2062875 Capscrew .......................................................................................... 2 2 2
3 1531558 Insert ................................................................................................. 2 2 2
4 1581836 Capscrew .......................................................................................... 2 2 2
5 4609349 Hose Clamp ....................................................................................... 2 2 2
6 4027909 Clamp ................................................................................................ 2 2 2

©2018 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

KEY:
A: 36 Volt
B: 48 Volt
C: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B C
7 1531557 Insert ................................................................................................. 1 1 1
8 1677721 Insert ................................................................................................. 1 1 1
9 ..... Contactors (FFigure 2-11)................................................................ .. .. ..
10 ..... Control Panels (FFigure 2-10).......................................................... .. .. ..

2-14 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY CONNECTOR (FIGURE 2-6)


WITH FLAT OVERHEAD GUARD — LWB (E100-120XN) (11/2014 →)

2-16 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY CONNECTOR
WITH FLAT OVERHEAD GUARD – LWB (E100-120XN) (11/2014 →)
KEY:
A: 36 Volt
B: 48 Volt
C: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B C
1 4098047 Battery Connector (SB) ..................................................................... 1 .. ..
1 4098156 Battery Connector (SB) ..................................................................... .. 1 ..
1 4098025 Battery Connector (SBE) ................................................................... 1 .. ..
1 4035983 Battery Connector ......................................................................... 1 .. ..
1 4098061 Battery Connector (SBE) ................................................................... .. 1 ..
1 4035984 Battery Connector ......................................................................... .. 1 ..
1 4098037 Battery Connector (SBE) ................................................................... .. .. 1
1 4035985 Battery Connector ......................................................................... .. .. 1
2 2062875 Capscrew .......................................................................................... 2 2 2
3 1531558 Insert ................................................................................................. 2 2 2
4 1581836 Capscrew .......................................................................................... 2 2 2
5 4609349 Hose Clamp ....................................................................................... 2 2 2
6 4027909 Clamp ................................................................................................ 2 2 2
7 1531557 Insert ................................................................................................. 1 1 1
8 1677721 Insert ................................................................................................. 1 1 1
9 ..... Contactors (FFigure 2-11)................................................................ .. .. ..
10 ..... Control Panels (FFigure 2-17).......................................................... .. .. ..

©2018 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY CONNECTOR (FIGURE 2-7)


WITH FLAT OVERHEAD GUARD — SWB (E80-100XNS) (→ 11/2014)

KEY:
A: 36 Volt
B: 48 Volt
C: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B C
1 4624453 Battery Connector (Assembly) (SB) .................................................. 1 .. ..
1 2065711 Battery Connector ......................................................................... 1 .. ..
1 4028319 Conduit .......................................................................................... AR .. ..
1 4624454 Battery Connector (Assembly) (SB) .................................................. .. 1 ..
1 2097782 Battery Connector ......................................................................... .. 1 ..
1 4028319 Conduit .......................................................................................... .. AR ..
1 4624455 Battery Connector (Assembly) (SBE) ................................................ 1 .. ..
1 4035983 Battery Connector ......................................................................... 1 .. ..
1 4028319 Conduit .......................................................................................... AR .. ..
1 4624456 Battery Connector (Assembly) (SBE) ................................................ .. 1 ..
1 4035984 Battery Connector ......................................................................... .. 1 ..
1 4028319 Conduit .......................................................................................... .. AR ..
1 4624457 Battery Connector (Assembly) (SBE) ................................................ .. .. 1
1 4035985 Battery Connector ......................................................................... .. .. 1
1 4028319 Conduit .......................................................................................... .. .. AR
2 2062875 Capscrew .......................................................................................... 2 2 2
3 1531558 Insert ................................................................................................. 2 2 2
4 1581836 Capscrew .......................................................................................... 2 2 2
5 4609349 Hose Clamp ....................................................................................... 2 2 2
6 4027909 Clamp ................................................................................................ 2 2 2

2-18 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

KEY:
A: 36 Volt
B: 48 Volt
C: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B C
7 1531557 Insert ................................................................................................. 1 1 1
8 1677721 Insert ................................................................................................. 1 1 1
9 ..... Contactors (FFigure 2-11)................................................................ .. .. ..
10 ..... Control Panels (FFigure 2-10).......................................................... .. .. ..

©2018 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY CONNECTOR (FIGURE 2-8)


WITH FLAT OVERHEAD GUARD — SWB (E80-100XNS) (11/2014 →)

2-20 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BATTERY CONNECTOR
WITH FLAT OVERHEAD GUARD – SWB (E80-100XNS) (11/2014 →)
KEY:
A: 36 Volt
B: 48 Volt
C: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B C
1 4098044 Battery Connector (SB) ..................................................................... 1 .. ..
1 4098150 Battery Connector (SB) ..................................................................... .. 1 ..
1 4098152 Battery Connector (SBE) ................................................................... 1 .. ..
1 4035983 Battery Connector ......................................................................... 1 .. ..
1 4098154 Battery Connector (SBE) ................................................................... .. 1 ..
1 4035984 Battery Connector ......................................................................... .. 1 ..
1 4098162 Battery Connector (SBE) ................................................................... .. .. 1
1 4035985 Battery Connector ......................................................................... .. .. 1
2 2062875 Capscrew .......................................................................................... 2 2 2
3 1531558 Insert ................................................................................................. 2 2 2
4 1581836 Capscrew .......................................................................................... 2 2 2
5 4609349 Hose Clamp ....................................................................................... 2 2 2
6 4027909 Clamp ................................................................................................ 2 2 2
7 1531557 Insert ................................................................................................. 1 1 1
8 1677721 Insert ................................................................................................. 1 1 1
9 ..... Contactors (FFigure 2-11)................................................................ .. .. ..
10 ..... Control Panels (FFigure 2-17).......................................................... .. .. ..

©2018 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BATTERY CONNECTOR (FIGURE 2-9)


RAPID CHARGE OPTION

ITEM PART NO. DESCRIPTION QTY


4611424 Battery Connector (Assembly) ............................................................................ 1
1 4611594 Battery Connector And Cable (Negative) ....................................................... 1
1 1697145 Plug ............................................................................................................ 1
2 4611595 Battery Connector And Cable (Positive) ......................................................... 1
2 1697145 Plug ............................................................................................................ 1
3 1607686 Metr Hex HD Cpscr HCE1000 ........................................................................ 4
4 1696232 Handle (Altered) ............................................................................................. 1
5 320156 Washer ........................................................................................................... 4
6 302399 Nut .................................................................................................................. 4
7 176454 Clamp (Insulated) ............................................................................................... 1
8 1480237 Nut (Fold Over) ................................................................................................... 2
9 4109993
1527879 Capscrew ............................................................................................................ 2
10 313221 Clamp (Insulated) ............................................................................................... 1
11 1697128 Plate (Spacer) ..................................................................................................... 1
12 4023228 Plate (Spacer) ..................................................................................................... 1
13 1696235 Plate .................................................................................................................... 1
14 4026976 Capscrew ............................................................................................................ 4
4027849 Kit -Rapid Charge ............................................................................................... 1

2-22 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

CONTROL PANELS AND CONTACTORS (FIGURE 2-10)

ITEM PART NO. DESCRIPTION QTY


1 ..... Controller Assembly (FFigure 2-15, FFigure 2-16, FFigure 2-17)................... 2
2 132860 Capscrew ............................................................................................................ 8
3 320162 Washer ............................................................................................................... 8
4 1582464 Fastener .............................................................................................................. 1
5 1500912 Clip ...................................................................................................................... 1
6 4627360 Contactor And Fuse Assembly (UL-E) (FFigure 2-11)...................................... 1
6 4627361 Contactor And Fuse Assembly (UL-EE) (FFigure 2-11).................................... 1
7 2105360 Cover (Fuse Box) ................................................................................................ 1
a 1380434 Tab ...................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2018 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

CONTACTOR AND FUSE ASSEMBLY (FIGURE 2-11)


(→ 11/2015)

ITEM PART NO. DESCRIPTION QTY


4627360 Contactor And Fuse Assembly (UL-E) ................................................................ 1
4627361 Contactor And Fuse Assembly (UL-EE) ............................................................. 1
1 369218 Screw ............................................................................................................. 4
2 296358 Washer ........................................................................................................... 4
3 1553414 Contactor (UL-E) (FFigure 2-13)................................................................... 2
3 1650824 Contactor (UL-EE) (FFigure 2-14)................................................................. 2
4 320157 Washer ........................................................................................................... 4
5 1525921 Thermistor ...................................................................................................... 2
6 4609955 Buss Bar ......................................................................................................... 1
7 4020681 Wire ................................................................................................................ 1
8 1553417 Fuse Connector .............................................................................................. 3
9 314878 Fuse (15 Amp) ................................................................................................ 3
10 350996
4184300 Fuse (5A Glass and Ceramic) ........................................................................ 1
11 1374210 Fuse Block ...................................................................................................... 1
12 302008 Screw ............................................................................................................. 2
13 320152 Washer ........................................................................................................... 2
14 4627359 Bracket ........................................................................................................... 1
15 2105360 Cover (Fuse Box) ................................................................................................ 1

2-24 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

CONTACTOR AND FUSE ASSEMBLY (FIGURE 2-12)


SEALED (11/2015 →)

2-26 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

CONTACTOR AND FUSE ASSEMBLY


SEALED (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


4638519 Contactor And Fuse Assembly ........................................................................... 1
1 296358 Washer ........................................................................................................... 4
2 369218 Screw ............................................................................................................. 4
3 4114105 Contactor ........................................................................................................ 2
4 1374210 Fuse Block ...................................................................................................... 1
5 320152 Washer ........................................................................................................... 2
6 302008 Screw ............................................................................................................. 2
7 350996
4184300 Fuse (5A Glass and Ceramic) ........................................................................ 1
8 314878 Fuse (15 Amp) ................................................................................................ 3
9 1553417 Fuse Connector .............................................................................................. 3
10 4020681 Wire ................................................................................................................ 1
11 4609955 Buss Bar ......................................................................................................... 1
12 1525921 Thermistor ...................................................................................................... 2
13 320157 Washer ........................................................................................................... 4
14 4120411 Bracket (Contactor) ........................................................................................ 1
15 2105360 Cover (Fuse Box) ................................................................................................ 1
16 1500912 Clip ...................................................................................................................... 1
17 1582464 Fastener .............................................................................................................. 1
18 1690977 Capscrew ............................................................................................................ 2
a 1380434 Tab ...................................................................................................................... 1

FOOTNOTES:
a Not illustrated.

©2018 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

CONTACTOR ASSEMBLY (FIGURE 2-13)


UL-E

ITEM PART NO. DESCRIPTION QTY


1553414 Contactor ............................................................................................................ 1
1 1553428 Kit-Contactor .................................................................................................. 1
1 1553429 Contact (Fixed) ........................................................................................... 2
1 1532765 Contact ....................................................................................................... 1
1 1495699 Spring ......................................................................................................... 1
2 1553427 Coil ................................................................................................................. 1
3 1454122 End Cap ......................................................................................................... 1
4 383978 Cover .............................................................................................................. 1
5 275672 Washer ........................................................................................................... 2
6 2304572 Washer ........................................................................................................... 2
7 302040 Screw ............................................................................................................. 2

2-28 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

CONTACTOR ASSEMBLY (FIGURE 2-14)


UL-EE

2-30 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

CONTACTOR ASSEMBLY
UL-EE

ITEM PART NO. DESCRIPTION QTY


1650824 Contactor ............................................................................................................ 1
1 2304652 Screw ............................................................................................................. 2
2 1660405 Contactor (Cover) ........................................................................................... 1
3 1660403 Screw ............................................................................................................. 2
4 2305096 Insulator .......................................................................................................... 2
5 1553429 Contact (Fixed) ............................................................................................... 2
6 383978 Cover (With Magnets) .................................................................................... 1
7 1660406 Contactor (Arc Shield) .................................................................................... 2
8 1495699 Spring ............................................................................................................. 1
9 1532765 Contact ........................................................................................................... 1
10 1660404 Contactor Coil ................................................................................................. 1
11 1454122 End Cap ......................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

CONTROLLER ASSEMBLY (FIGURE 2-15)


PUMP MOTOR (→ 11/2014)

2-32 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

CONTROLLER ASSEMBLY
PUMP MOTOR (→ 11/2014)
KEY:
A: 36/48 Volt
B: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B
1 2053858 Screw ......................................................................................................... 8 8
2 1565693 Guard ......................................................................................................... 2 2
3 4044470 Fan (36/48 VDC) ........................................................................................ 2 ..
3 4609751 Fan (12 Volt) .............................................................................................. .. 2
4 1683346 Insert .......................................................................................................... 8 8
5 4611032 Air Duct ...................................................................................................... 1 1
6 1500912 Clip ............................................................................................................. 2 2
7 1582464 Fastener ..................................................................................................... 2 2
8 4611033 Bracket ....................................................................................................... 1 1
9 132860 Capscrew ................................................................................................... 6 6
9 c 320162 Washer ....................................................................................................... 6 6
10 b 4609750 Controller (ACS4820-700AMPS) ............................................................... 1 ..
10 a 4611035 Controller (ACS4825-875AMPS) ............................................................... 1 ..
10 b 4609749 Controller (ACS8020-440AMPS) ............................................................... .. 1
10 a 4611037 Controller (ACS8025-550AMPS) ............................................................... .. 1

FOOTNOTES:
a E100-120XN/100XNS c Not Illustrated
b E80XN

©2018 HYSTER COMPANY See Service Manual 2-33


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

CONTROLLER ASSEMBLY (FIGURE 2-16)


TRACTION MOTOR (→ 11/2014)

2-34 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

CONTROLLER ASSEMBLY
TRACTION MOTOR (→ 11/2014)
KEY:
A: 36/48 Volt
B: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B
1 2053858 Screw ......................................................................................................... 8 8
2 1565693 Guard ......................................................................................................... 2 2
3 4044470 Fan (36/48 VDC) ........................................................................................ 2 ..
3 4609751 Fan (12 Volt) .............................................................................................. .. 2
4 1683346 Insert .......................................................................................................... 8 8
5 4611032 Air Duct ...................................................................................................... 1 1
6 1500912 Clip ............................................................................................................. 2 2
7 1582464 Fastener ..................................................................................................... 2 2
8 4611033 Bracket ....................................................................................................... 1 1
9 132860 Capscrew ................................................................................................... 6 6
9 320162 Washer ....................................................................................................... 6 6
10 4611036 Controller (ACS4825-1000AMPS) ............................................................. 1 ..
10 4611037 Controller (ACS8025-550AMPS) ............................................................... .. 1

©2018 HYSTER COMPANY See Service Manual 2-35


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

CONTROLLER ASSEMBLY (FIGURE 2-17)


PUMP AND TRACTION (11/2014 →)

2-36 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

CONTROLLER ASSEMBLY
PUMP AND TRACTION (11/2014 →)
KEY:
A: E80 XN 36/48V
B: E100 - 120 XN 36/48V
C: E80 XN 80V
D: E100 - 120 XN 80V
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4628563 Controller-Motor ........................................................................ 1 .. .. ..
1 4628564 Controller-Motor ........................................................................ 1 2 .. ..
1 4627258 Controller-Motor ........................................................................ .. .. 1 ..
1 4627257 Controller-Motor ........................................................................ .. .. 1 2
2 ..... Bracket ...................................................................................... 2 2 2 2
3 4074820 Bracket ...................................................................................... 1 1 1 1
4 1527881 Capscrew .................................................................................. 8 8 8 8
5 1531557 Insert ......................................................................................... 12 12 12 12
6 4109993
1527879 Capscrew .................................................................................. 4 4 4 4
7 1480237 Nut (Fold Over) ......................................................................... 4 4 4 4
8 4085214 Air Duct ..................................................................................... 1 1 1 1
9 1527880 Capscrew .................................................................................. 4 4 4 4
10 1690977 Capscrew .................................................................................. 6 6 6 6
11 4044470 Fan (36/48 VDC) ....................................................................... 2 2 2 2
12 1565693 Guard ........................................................................................ 2 2 2 2
13 2053858 Screw ........................................................................................ 8 8 8 8
14 1683346 Insert ......................................................................................... 8 8 8 8
15 1582464 Fastener .................................................................................... 2 2 2 2
16 1500912 Clip ............................................................................................ 2 2 2 2

©2018 HYSTER COMPANY See Service Manual 2-37


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

POWER CABLES (FIGURE 2-18)


E80-100XNS (→ 11/2014)

2-38 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

POWER CABLES
E80-100XNS (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


1 4616027 Power Cable (Assembly) .................................................................................... 1
2 4613874 Power Cable (Traction Motor) ........................................................................ 1
3 4613873 Power Cable (Traction Motor) ........................................................................ 1
4 4613872 Power Cable (Traction Motor) ........................................................................ 1
5 397676 Strap Clamp ................................................................................................... 2
6 4616028 Power Cable (Assembly) .................................................................................... 1
7 4616776 Power Cable (Pump Motor) ............................................................................ 1
8 4616777 Power Cable (Pump Motor) ............................................................................ 1
9 4616778 Power Cable (Pump Motor) ............................................................................ 1
10 397676 Strap Clamp ................................................................................................... 2
11 136749 Screw .................................................................................................................. 10
12 292681 Lockwasher ......................................................................................................... 10
13 320158 Washer ............................................................................................................... 10
14 4610577 Power Cable ....................................................................................................... 1
15 4610578 Power Cable ....................................................................................................... 1
16 4610579 Power Cable ....................................................................................................... 1
17 ..... Control Panels and Contactors (FFigure 2-10).................................................. 1

©2018 HYSTER COMPANY See Service Manual 2-39


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

POWER CABLES (FIGURE 2-19)


E80-100XNS (11/2014 →)

2-40 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

POWER CABLES
E80-100XNS (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


1 4078192 Power Cable (Assembly) .................................................................................... 1
2 4078193 Power Cable (Pump Motor) ............................................................................ 1
3 4078194 Power Cable (Pump Motor) ............................................................................ 1
4 4078195 Power Cable (Pump Motor) ............................................................................ 1
5 397676 Strap Clamp ................................................................................................... 2
6 4078196 Power Cable (Assembly) .................................................................................... 1
7 4078197 Power Cable (Traction Motor) ........................................................................ 1
8 4078198 Power Cable (Traction Motor) ........................................................................ 1
9 4078199 Power Cable (Traction Motor) ........................................................................ 1
10 397676 Strap Clamp ................................................................................................... 2
11 4078202 Power Cable ....................................................................................................... 1
12 4078200 Power Cable ....................................................................................................... 1
13 4078201 Power Cable ....................................................................................................... 1
14 320158 Washer ............................................................................................................... 10
15 292681 Lockwasher ......................................................................................................... 10
16 239503 Nut ...................................................................................................................... 10
17 ..... Control Panels and Contactors (FFigure 2-10).................................................. 1

©2018 HYSTER COMPANY See Service Manual 2-41


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

POWER CABLES (FIGURE 2-20)


E100-120XN (→ 11/2014)

2-42 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

POWER CABLES
E100-120XN (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


1 4616025 Power Cable (Assembly) .................................................................................... 1
2 4610575 Power Cable (Traction Motor) ........................................................................ 1
3 4610574 Power Cable (Traction Motor) ........................................................................ 1
4 4610576 Power Cable (Traction Motor) ........................................................................ 1
5 397676 Strap Clamp ................................................................................................... 2
6 4616026 Power Cable (Assembly) .................................................................................... 1
7 4610571 Power Cable (Pump Motor) ............................................................................ 1
8 4610572 Power Cable (Pump Motor) ............................................................................ 1
9 4610573 Power Cable (Pump Motor) ............................................................................ 1
10 397676 Strap Clamp ................................................................................................... 2
11 136749 Screw .................................................................................................................. 10
12 292681 Lockwasher ......................................................................................................... 10
13 320158 Washer ............................................................................................................... 10
14 4610577 Power Cable ....................................................................................................... 1
15 4610578 Power Cable ....................................................................................................... 1
16 4610579 Power Cable ....................................................................................................... 1
17 ..... Control Panels and Contactors (FFigure 2-10).................................................. 1

©2018 HYSTER COMPANY See Service Manual 2-43


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

POWER CABLES (FIGURE 2-21)


E100-120XN (11/2014 →)

2-44 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

POWER CABLES
E100-120XN (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


1 4078208 Power Cable (Assembly) .................................................................................... 1
2 4078209 Power Cable (Pump Motor) ............................................................................ 1
3 4078210 Power Cable (Pump Motor) ............................................................................ 1
4 4078211 Power Cable (Pump Motor) ............................................................................ 1
5 397676 Strap Clamp ................................................................................................... 2
6 4078204 Power Cable (Assembly) .................................................................................... 1
7 4078205 Power Cable (Traction Motor) ........................................................................ 1
8 4078206 Power Cable (Traction Motor) ........................................................................ 1
9 4078207 Power Cable (Traction Motor) ........................................................................ 1
10 397676 Strap Clamp ................................................................................................... 2
11 4078202 Power Cable ....................................................................................................... 1
12 4078200 Power Cable ....................................................................................................... 1
13 4078201 Power Cable ....................................................................................................... 1
14 320158 Washer ............................................................................................................... 10
15 292681 Lockwasher ......................................................................................................... 10
16 239503 Nut ...................................................................................................................... 10
17 ..... Control Panels and Contactors (FFigure 2-10).................................................. 1

©2018 HYSTER COMPANY See Service Manual 2-45


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DISPLAY GROUP AND HARNESS (FIGURE 2-22)


HIGH MOUNT

2-46 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DISPLAY GROUP AND HARNESS


HIGH MOUNT

ITEM PART NO. DESCRIPTION QTY


1 2094578 Display (Standard) .............................................................................................. 1
1 2094579 Display (Freezer) ................................................................................................ 1
1 1677333 Ignition Switch (Key) ....................................................................................... 1
2 1687924 Display Cover Assembly ..................................................................................... 1
3 1704669 Screw ............................................................................................................. 4
4 a 2109672 Wire Harness (RH Lights) (Standard Option) (FFigure 2-30)............................ 1
4 b 4626042 Wire Harness (RH Lights) (Standard Display without Turn Signals) (High Mount)
(FFigure 2-31)..................................................................................................... 1
4 a 2109673 Wire Harness (RH Lights) (Freezer Option) (FFigure 2-33).............................. 1
4 b 4625269 Wire Harness (RH Lights) (Freezer Option) (High Mount) (FFigure 2-34)........ 1
5 1654142 Grommet ............................................................................................................. 1
1337197 Key Set ............................................................................................................... 1
1687435 Knob (Keyless Start) ........................................................................................... 1

FOOTNOTES:
a → 10/2013 b 10/2013 →

©2018 HYSTER COMPANY See Service Manual 2-47


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DISPLAY (FIGURE 2-23)


LOW MOUNT

2-48 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DISPLAY
LOW MOUNT

ITEM PART NO. DESCRIPTION QTY


1 1510113 Capscrew ............................................................................................................ 2
2 1402815 Clip ...................................................................................................................... 2
3 1531557 Insert ................................................................................................................... 2
4 4010035
4024512 Bracket Wldmt .................................................................................................... 1
5 2094578 Display ................................................................................................................ 1
5 2094579 Display (Freezer) ................................................................................................ 1
6 1527876 Capscrew ............................................................................................................ 2
7 2105726 Cover , Display ................................................................................................... 1
8 1539584 Grommet ............................................................................................................. 1
a 1337197 Key Set ............................................................................................................... 1
a 1687435 Knob (Keyless Start) ........................................................................................... 1
4626043 Wire Harness (RH Lights) (Standard Option) (FFigure 2-32)............................ 1
4626041 Wire Harness (RH Lights) (Freezer Option) (FFigure 2-35).............................. 1

FOOTNOTES:
a Not Illustrated

©2018 HYSTER COMPANY See Service Manual 2-49


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

LIGHTS (FIGURE 2-24)

2-50 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

LIGHTS
ITEM PART NO. DESCRIPTION QTY
1 1672692 Screw .................................................................................................................. 2
2 4602052 Light (Tail) (LED) ................................................................................................ 2
2 2056826 Reflector (Tail) .................................................................................................... 2
3 1537551 Nut (Clip) ............................................................................................................. 2
4 2101031 Tail Light Base (RH) (FFigure 10-4).................................................................. 1
4 2101032 Tail Light Base (LH) (FFigure 10-4)................................................................... 1
5 4650809 Head/Work Light (Rear) ...................................................................................... 1
5 2098968 Worklight (Rear) (Halogen) ................................................................................. 1
6 1664407 Bracket ................................................................................................................ 1
7 1583611 Capscrew ............................................................................................................ 8
8 1531557 Insert ................................................................................................................... 8
9 2111852 Dome Light ......................................................................................................... 1
10 302027 Screw .................................................................................................................. 2
11 1683346 Insert ................................................................................................................... 2
12 1302024 Guard (Strobe Light) ........................................................................................... 1
13 1586428 Nut ...................................................................................................................... 2
14 1654013 Strobe Light Assembly ........................................................................................ 1
14 1652290 Strobe Light (Amber LED) .............................................................................. 1
14 ..... Connector Assembly ...................................................................................... 1
14 1561559 Connector (2 Pin) ....................................................................................... 1
14 1561755 Connector (Secondary Lock) ..................................................................... 1
14 1463138 Terminal Pin ............................................................................................... 2
15 1659602 Bracket ................................................................................................................ 1
16 1586759 Capscrew ............................................................................................................ 2
17 1470021 Bolt ...................................................................................................................... 2
18 320159 Washer ............................................................................................................... 2
19 1702892
4023408 Bracket (Front Work Lights) ................................................................................ 1
20 1702898
4023410 Bracket Wldmt (LH Front Work Light) ................................................................. 1
21 316836 Nut ...................................................................................................................... 2
22 2098969 Worklight (RH Front) (Glass Lens) (Halogen) ..................................................... 1
22 2098970 Worklight (LH Front) (Glass Lens) (Halogen) ..................................................... 1
22 4650810 Head/Work Light (Front RH LED) ....................................................................... 1
22 4650811 Head/Work Light (Front LH LED) ........................................................................ 1
23 1702897
4023409 Bracket Wldmt (RH) ............................................................................................ 1
24 1530243 Insert ................................................................................................................... 4
25 c 2109672 Wire Harness (RH Lights) (Standard Option) (FFigure 2-30)............................ 1
25 d 4626042 Wire Harness (RH Lights) (Standard Display without Turn Signals) (High Mount)
(FFigure 2-31)..................................................................................................... 1
25 d 4626043 Wire Harness (RH Lights) (Standard Option) (Low Mount) (FFigure 2-32)....... 1
25 c 2109673 Wire Harness (RH Lights) (Freezer Option) (FFigure 2-33).............................. 1
25 d 4625269 Wire Harness (RH Lights) (Freezer Option) (High Mount) (FFigure 2-34)........ 1
25 d 4626041 Wire Harness (RH Lights) (Freezer Option) (Low Mount) (FFigure 2-35)......... 1
26 c 4610582 Wire Harness (Lights) (LH) (FFigure 2-38)........................................................ 1
26 d 4625433 Wire Harness (LH Lights w/o Turn Signals) (FFigure 2-39).............................. 1
27 4616858 Wire Harness (Main Lights Chassis) (48V) (FFigure 2-58)............................... 1
27 4610567 Wire Harness (Main Lights Chassis) (80V) (FFigure 2-59)............................... 1
27 a 4610584 Wire Harness (Without Lights) (FFigure 2-60)................................................... 1
28 2100367 Relay (Mini) ......................................................................................................... 2
©2018 HYSTER COMPANY See Service Manual 2-51
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

LIGHTS
ITEM PART NO. DESCRIPTION QTY
28 a 2100367 Relay (Mini) ......................................................................................................... 1
29 4019192 Clip , Nut ............................................................................................................. 4
29 a 4019192 Clip , Nut ............................................................................................................. 3
30 296153 Capscrew ............................................................................................................ 4
30 a 296153 Capscrew ............................................................................................................ 3
31 4609161 Relay (Mini Power) ............................................................................................. 1
32 1606544 Clamp (Swivel) .................................................................................................... 1
33 1502066 Clamp (Swivel) .................................................................................................... 1
33 a 1573549 Clamp (Swivel) .................................................................................................... 1
34 2097858 Wire Harness (Front Switch) (FFigure 2-37)..................................................... 1
35 1382302 Switch ................................................................................................................. 1
36 1382304 Switch (Rear Work Light 12V) ............................................................................ 1
37 1654142 Grommet ............................................................................................................. 1
38 4079285 Bracket ................................................................................................................ 2
b 1463849 Lubricant ............................................................................................................. AR

FOOTNOTES:
a For Option with Strobe Light Only c → 10/2013
b Not Illustrated d 10/2013 →

2-52 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-53


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MINI-LEVER CONTROLS (FIGURE 2-25)


3 FUNCTION

2-54 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MINI-LEVER CONTROLS
3 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2108514 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 d 2108515 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 2108517 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 d 2108503 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 2108499 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 d 2108500 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 2108505 Mini-Lever Assembly ................................................................ .. .. .. 1
1 d 2108519 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 2110791 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 2110791 Lever (Single Function) .................................................... 1 1 .. ..
3 2110793 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 2110791 Lever (Single Function) .................................................... 1 1 1 1
4 2110792 Lever (Clamping) .............................................................. 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 2108249 Plug .................................................................................. 1 1 1 1
6 f 2111799 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 4603439 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 2111769 Cushion (Armrest) ................................................................ 1 1 1 1
8 1709587 Nut .................................................................................... 5 5 5 5
9 1703513 Screw .................................................................................... 9 9 9 9
10 2111801 Wire Harness ........................................................................ 1 1 1 1
11 2111768 Switch (E-Stop) (Emergency Switch) ................................... 1 1 1 1
12 a 2107320 Push Button Switch (Emergency Disconnect) .................. 1 1 1 1
12 4180406 Block Push Button Contact .......................................... 1 1 1 1
13 a 1704528 Push Button (Position 3) ....................................................... 1 .. .. ..
13 a 1704528 Push Button (Position 2) ....................................................... .. 1 .. ..
13 a d 1704528 Push Button (Position 2 and 3) ............................................. .. .. 2 2
13 b c 1705359 Cover (Push Button) ............................................................. AR AR AR AR
14 e 1704529 Wire Harness (Forward/Reverse Switch in the MLM) .......... 1 1 1 1
15 2111802
4605337 Printed Circuit Board ............................................................ 1 1 1 1
16 2111800 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 2111770 Horn Button .......................................................................... 1 1 1 1
18 2110943 Switch (Directional Control) .................................................. .. 1 .. 1
19 2110942 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 1698449 Capscrew .............................................................................. 8 8 8 8

©2018 HYSTER COMPANY See Service Manual 2-55


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FOOTNOTES:
a Not all Lift Trucks may have all the switches and d With Clamping
buttons shown. e With RTST/With Clamping
b Not Illustrated f Without Clamping
c Plug for Use Without Push Button

2-56 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-57


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MINI-LEVER CONTROLS (FIGURE 2-26)


4 FUNCTION

2-58 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MINI-LEVER CONTROLS
4 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2108497 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 e 2108498 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 2108502 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 e 2108504 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 2108516 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 e 2108501 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 2108518 Mini-Lever Assembly ................................................................ .. .. .. 1
1 e 2108506 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 2110791 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 2110791 Lever (Single Function) .................................................... 1 1 .. ..
3 2110793 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 2110791 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 2110791 Lever (Single Function) .................................................... 1 1 .. ..
5 2110792 Lever (Clamping) .............................................................. .. .. 1 1
6 f 2111799 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 4603439 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 2111769 Cushion (Armrest) ................................................................ 1 1 1 1
8 1709587 Nut .................................................................................... 5 5 5 5
9 1703513 Screw .................................................................................... 9 9 9 9
10 2111801 Wire Harness ........................................................................ 1 1 1 1
11 2111768 Switch (E-Stop) (Emergency Switch) ................................... 1 1 1 1
12 a 2107320 Push Button Switch (Emergency Disconnect) .................. 1 1 1 1
12 4180406 Block Push Button Contact .......................................... 1 1 1 1
13 a e 1704528 Push Button (Position 4) ....................................................... 1 1 .. ..
13 a 1704528 Push Button (Position 2) ....................................................... .. .. 1 1
13 a e 1704528 Push Button (Position 2 and 4) ............................................. .. .. 1 1
13 b c 1705359 Cover (Push Button) ............................................................. AR AR AR AR
14 d 1704529 Wire Harness (Forward/Reverse Switch in the MLM) .......... 1 1 1 1
15 2111802
4605337 Printed Circuit Board ............................................................ 1 1 1 1
16 2111800 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 2111770 Horn Button .......................................................................... 1 1 1 1
18 2110943 Switch (Directional Control) .................................................. .. 1 .. 1
19 2110942 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 1698449 Capscrew .............................................................................. 8 8 8 8

©2018 HYSTER COMPANY See Service Manual 2-59


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FOOTNOTES:
a Not all Lift Trucks may have all the switches and d RTST With Clamping
buttons shown. e With Clamping
b Not Illustrated f Without Clamping
c Plug for Use Without Push Button

2-60 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

TILT SENSOR GROUP (FIGURE 2-27)

ITEM PART NO. DESCRIPTION QTY


1 1625255 Bracket ................................................................................................................ 1
2 1595234 Sensor (Mast Tilt Position) .................................................................................. 1
3 1553897 Capscrew ............................................................................................................ 2
4 302398 Locknut ............................................................................................................... 2
5 1562088 Clip ...................................................................................................................... 1
6 1597451 Capscrew ............................................................................................................ 1
7 1586430 Nut ...................................................................................................................... 1
8 4012203 Bracket (Mounted to Cowl) ................................................................................. 1
9 1527885 Capscrew ............................................................................................................ 1
10 1460477 Nut ...................................................................................................................... 1
11 1500912 Clip ...................................................................................................................... 1
12 1582464 Fastener .............................................................................................................. 1

©2018 HYSTER COMPANY See Service Manual 2-61


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

TRACTION SPEED LIMITER (FIGURE 2-28)


STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES

2-62 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

TRACTION SPEED LIMITER


STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES
KEY:
A: With Two Stage LFL Mast
B: With Two and Three Stage FFL Mast
QTY
ITEM PART NO. DESCRIPTION A B
1 4102172 Switch -Limit ............................................................................................... 1 1
2 4102173 Lever .......................................................................................................... 1 1
3 1697553 Capscrew ................................................................................................... 4 4
4 4102179 Gland .......................................................................................................... 1 1
5 4635538 Wire Harness (Switch) ............................................................................... 1 ..
5 4635539 Wire Harness (Switch) ............................................................................... .. 1
6 4102176 Cover .......................................................................................................... 1 1
7 4636283 Wire Harness (Traction Speed) .................................................................. 1 1
8 ..... Bracket ....................................................................................................... .. ..
9 ..... Bracket (welded to carriage) ...................................................................... .. ..
10 296158 Capscrew ................................................................................................... 4 4
11 2004005 Strap Clamp (Class III and IV) ................................................................... 5 ..
11 2004005 Strap Clamp (Class III and IV) ................................................................... .. 8

©2018 HYSTER COMPANY See Service Manual 2-63


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

VEHICLE SYSTEM MANAGER (FIGURE 2-29)

ITEM PART NO. DESCRIPTION QTY


1 4611042 Bracket ................................................................................................................ 1
2 1530243 Insert ................................................................................................................... 1
3 1510113 Capscrew ............................................................................................................ 1
4 1480237 Nut (Fold Over) ................................................................................................... 2
5 2091228 Master Controller (VSM) (With Manual Hydraulics) ............................................ 1
5 2091150 Master Controller (VSM) (With Electro-Hydraulics) ............................................ 1
6 1527882 Capscrew ............................................................................................................ 2

2-64 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS (FIGURE 2-30)


RH LIGHTS — STANDARD OPTION (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


2109672 Wire Harness (RH Lights) (Standard Option) ..................................................... 1
1 ..... Connector Assembly (Main Harness) ............................................................. 1
1 1541988 Connector (8 Pin) ....................................................................................... 1
1 1541989 Connector (Secondary Lock) ..................................................................... 1
1 1570624
1463140 Terminal (Pin) ............................................................................................. 7
1 1484377 Plug ............................................................................................................ 1
2 ..... Connector Assembly (Main Lights Harness) .................................................. 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector (Secondary Lock) ..................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 2
2 1484377 Plug ............................................................................................................ 2
3 ..... Connector Assembly (RH Front Work Light) .................................................. 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 2101546 Buzzer ............................................................................................................ 1
5 ..... Connector Assembly (Display) ....................................................................... 1
5 2069414 Connector (Plug) ........................................................................................ 1
5 1561019
2035276 Connector (Socket Female) ....................................................................... 7
5 2068741 Plug , Socket Contact, Female ................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-65


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-31)


RH LIGHT WITH STANDARD DISPLAY — WITHOUT TURN SIGNALS-HIGH MOUNT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


4626042 Wire Harness (RH Lights) (Standard Display without Turn Signals) .................. 1
1 ..... Connector Assembly (Right Hand Front Work Light) ..................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 2
1 1490243 Connector (Secondary Lock) ..................................................................... 1
2 275493 Conduit ........................................................................................................... AR
3 2101546 Buzzer ............................................................................................................ 1
4 ..... Connector Assembly (Display) ....................................................................... 1
4 2069414 Connector (Plug) ........................................................................................ 1
4 1561019
2035276 Connector (Socket Female) ....................................................................... 7
4 2068741 Plug , Socket Contact, Female ................................................................... 1
5 275495 Conduit ........................................................................................................... AR
6 275496 Conduit ........................................................................................................... AR
7 275494 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Main Lights Harness) .................................................. 1
8 1489655 Connector (4 Way) ..................................................................................... 1
8 1484377 Plug ............................................................................................................ 2
8 1330437 Terminal (Pin) ............................................................................................. 2
8 1330416 Connector (Secondary Lock) ..................................................................... 1
9 ..... Connector Assembly (Main Harness) ............................................................. 1
9 1541988 Connector (8 Pin) ....................................................................................... 1
9 1570624
1463140 Terminal (Pin) ............................................................................................. 7
9 1484377 Plug ............................................................................................................ 1
9 1541989 Connector (Secondary Lock) ..................................................................... 1

2-66 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS (FIGURE 2-32)


RH LIGHT WITH STANDARD DISPLAY — WITHOUT TURN SIGNALS-LOW MOUNT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


4626043 Wire Harness (RH Lights) (Standard Option) ..................................................... 1
1 ..... Connector Assembly (Right Hand Front Work Light) ..................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 2
1 1490243 Connector (Secondary Lock) ..................................................................... 1
2 275493 Conduit ........................................................................................................... AR
3 2101546 Buzzer ............................................................................................................ 1
4 ..... Connector Assembly (Display) ....................................................................... 1
4 2069414 Connector (Plug) ........................................................................................ 1
4 1561019
2035276 Connector (Socket Female) ....................................................................... 7
4 2068741 Plug , Socket Contact, Female ................................................................... 1
5 275495 Conduit ........................................................................................................... AR
6 275496 Conduit ........................................................................................................... AR
7 275494 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Main Lights Harness) .................................................. 1
8 1489655 Connector (4 Way) ..................................................................................... 1
8 1484377 Plug ............................................................................................................ 2
8 1330437 Terminal (Pin) ............................................................................................. 2
8 1330416 Connector (Secondary Lock) ..................................................................... 1
9 ..... Connector Assembly (Main Harness) ............................................................. 1
9 1541988 Connector (8 Pin) ....................................................................................... 1
9 1570624
1463140 Terminal (Pin) ............................................................................................. 7
9 1484377 Plug ............................................................................................................ 1
9 1541989 Connector (Secondary Lock) ..................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-67


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-33)


RH LIGHTS — FREEZER OPTION (→ 10/2013)

2-68 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
RH LIGHTS – FREEZER OPTION (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


2109673 Wire Harness (RH Lights) (Freezer Option) ....................................................... 1
1 ..... Connector Assembly (Main Harness) ............................................................. 1
1 1541988 Connector (8 Pin) ....................................................................................... 1
1 1541989 Connector (Secondary Lock) ..................................................................... 1
1 1570624
1463140 Terminal (Pin) ............................................................................................. 7
1 1484377 Plug ............................................................................................................ 1
2 ..... Connector Assembly (Main Lights Harness) .................................................. 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector (Secondary Lock) ..................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (RH Front Work Light) .................................................. 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (Front Marker RH) ........................................................ 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1463194 Connector (Secondary Lock) ..................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 3
5 2101546 Buzzer ............................................................................................................ 1
6 ..... Connector Assembly (Display) ....................................................................... 1
6 2069414 Connector (Plug) ........................................................................................ 1
6 1561019
2035276 Connector (Socket Female) ....................................................................... 8
7 ..... Connector Assembly (Temperature Sensor) .................................................. 1
7 1484557 Connector (2 Socket) ................................................................................. 1
7 1484558 Connector (Secondary Lock) ..................................................................... 1
7 1463141 Terminal (Socket) ....................................................................................... 2
8 2108466 Wire Harness (Temperature Sensor) ............................................................. 1
8 1561559 Connector (2 Pin) ....................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-69


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-34)


RH LIGHT WITH FREEZER DISPLAY — WITH TURN SIGNALS-HIGH MOUNT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


4625269 Wire Harness (RH Lights) (Freezer Option) ....................................................... 1
1 ..... Connector Assembly (Right Hand Front Work Light) ..................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 2
1 1490243 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Right Hand Front Marker) ........................................... 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 3
2 1463194 Connector (Secondary Lock) ..................................................................... 1
3 275493 Conduit ........................................................................................................... AR
4 2101546 Buzzer ............................................................................................................ 1
5 ..... Connector Assembly (Display with Key Switch) ............................................. 1
5 2069414 Connector (Plug) ........................................................................................ 1
5 1561019
2035276 Connector (Socket Female) ....................................................................... 8
6 2108466 Wire Harness (Temperature Sensor) ............................................................. 1
7 ..... Connector Assembly (Wire Harness Temperature Sensor) ........................... 1
7 1484557 Connector (2 Socket) ................................................................................. 1
7 1463141 Terminal (Socket) ....................................................................................... 2
7 1484558 Connector (Secondary Lock) ..................................................................... 1
8 275495 Conduit ........................................................................................................... AR
9 275496 Conduit ........................................................................................................... AR
10 275494 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Main Lights Harness) .................................................. 1
11 1489655 Connector (4 Way) ..................................................................................... 1
11 1330437 Terminal (Pin) ............................................................................................. 4
11 1330416 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector Assembly (Main Harness) ............................................................. 1
12 1541988 Connector (8 Pin) ....................................................................................... 1
12 1570624
1463140 Terminal (Pin) ............................................................................................. 7
12 1484377 Plug ............................................................................................................ 1

2-70 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS (FIGURE 2-35)


RH LIGHT WITH FREEZER DISPLAY — WITH TURN SIGNALS-LOW MOUNT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


4626041 Wire Harness (RH Lights) (Freezer Option) ....................................................... 1
1 ..... Connector Assembly (Right Hand Front Work Light) ..................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 2
1 1490243 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Right Hand Front Marker) ........................................... 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 3
2 1463194 Connector (Secondary Lock) ..................................................................... 1
3 275493 Conduit ........................................................................................................... AR
4 2101546 Buzzer ............................................................................................................ 1
5 ..... Connector Assembly (Display with Key Switch) ............................................. 1
5 2069414 Connector (Plug) ........................................................................................ 1
5 1561019
2035276 Connector (Socket Female) ....................................................................... 8
6 2108466 Wire Harness (Temperature Sensor) ............................................................. 1
7 ..... Connector Assembly (Wire Harness Temperature Sensor) ........................... 1
7 1484557 Connector (2 Socket) ................................................................................. 1
7 1463141 Terminal (Socket) ....................................................................................... 2
7 1484558 Connector (Secondary Lock) ..................................................................... 1
8 275495 Conduit ........................................................................................................... AR
9 275496 Conduit ........................................................................................................... AR
10 275494 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Main Lights Harness) .................................................. 1
11 1489655 Connector (4 Way) ..................................................................................... 1
11 1330437 Terminal (Pin) ............................................................................................. 4
11 1330416 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector Assembly (Main Harness) ............................................................. 1
12 1541988 Connector (8 Pin) ....................................................................................... 1
12 1570624
1463140 Terminal (Pin) ............................................................................................. 7
12 1484377 Plug ............................................................................................................ 1

©2018 HYSTER COMPANY See Service Manual 2-71


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-36)


EMERGENCY DISCONNECT

ITEM PART NO. DESCRIPTION QTY


2107661 Wire Harness (Manual Hydraulics) ..................................................................... 1
1 ..... Connector Assembly (Forward / Reverse Switch) .......................................... 1
1 1570624
1463140 Terminal (Pin) ............................................................................................. 4
1 4046140
1463193 Connector (DTM REC 4-Pin) ..................................................................... 1
1 1532904 Connector (DTM REC 4-Pin) ..................................................................... 1
2 1402815 Clip ................................................................................................................. 1
3 ..... Connector Assembly (To Main Harness) ....................................................... 1
3 1330413 Connector (8 Pin) ....................................................................................... 1
3 1330418 Connector (DT REC 8-Pin) ........................................................................ 1
3 1570624
1463140 Terminal (Pin) ............................................................................................. 8
4 ..... Connector Assembly (Clamp Coil Switch) ...................................................... 1
4 1463141 Terminal (Socket) ....................................................................................... 2
4 1484558 Connector (Secondary Lock) ..................................................................... 1
4 1484557 Connector (2 Socket) ................................................................................. 1

2-72 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS (FIGURE 2-37)


FRONT SWITCH

ITEM PART NO. DESCRIPTION QTY


2097858 Wire Harness (Front Switch) ............................................................................... 1
1 ..... Connector Assembly (Light Chassis Main) .................................................... 1
1 1330411 Connector ................................................................................................... 1
1 1330416 Connector (Secondary Lock) ..................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 4
2 ..... Connector Assembly (Switch - Rear Work Light) ........................................... 1
2 1484561
1382308 Connector ................................................................................................... 1
2 233141 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (Switch - Front Work Light/ Tail Light) .......................... 1
3 1484561
1382308 Connector ................................................................................................... 1
3 233141 Terminal ..................................................................................................... 3

©2018 HYSTER COMPANY See Service Manual 2-73


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-38)


LIGHTS — LEFT HAND (→ 10/2013)

2-74 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
LIGHTS – LEFT HAND (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


4610582 Wire Harness (Lights) (LH) ................................................................................. 1
1 ..... Connector Assembly (Main Light Harness) .................................................... 1
1 1330413 Connector (8 Pin) ....................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 2
1 1531312 Terminal ..................................................................................................... 6
1 1330418 Connector (DT REC 8-Pin) ........................................................................ 1
2 275495 Conduit ........................................................................................................... AR
3 275493 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Work Light Front LH) ................................................... 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1597773 Terminal ..................................................................................................... 2
4 1490243 Connector (Secondary Lock) ..................................................................... 1
5 275496 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Strobe Light) ............................................................... 1
6 1484557 Connector (2 Socket) ................................................................................. 1
6 1463139 Terminal ..................................................................................................... 1
6 1463141 Terminal (Socket) ....................................................................................... 1
6 1484558 Connector (Secondary Lock) ..................................................................... 1
7 ..... Connector Assembly (Rear Work Light) ......................................................... 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1597773 Terminal ..................................................................................................... 2
7 1490243 Connector (Secondary Lock) ..................................................................... 1
8 275494 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (RH Tail Light) .............................................................. 1
9 1531973 Connector ................................................................................................... 1
9 1463141 Terminal (Socket) ....................................................................................... 4
9 1484377 Plug ............................................................................................................ 2
9 1531974 Connector (Secondary Lock) ..................................................................... 1
10 ..... Connector Assembly (LH Tail Light) ............................................................... 1
10 1531973 Connector ................................................................................................... 1
10 1463141 Terminal (Socket) ....................................................................................... 4
10 1484377 Plug ............................................................................................................ 2
10 1531974 Connector (Secondary Lock) ..................................................................... 1
11 ..... Connector Assembly (Dome Light w/ Switch) ................................................ 1
11 1493462 Connector (DTM PLU 3-Socket) ................................................................ 1
11 1463141 Terminal (Socket) ....................................................................................... 2
11 1484377 Plug ............................................................................................................ 1
11 1493464 Connector (Secondary Lock) ..................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-75


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-39)


LEFT HAND — WITHOUT TURN SIGNALS (10/2013 →)

2-76 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
LEFT HAND – WITHOUT TURN SIGNALS (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


4625433 Wire Harness (LH Lights w/o Turn Signals) ........................................................ 1
1 ..... Connector Assembly (Main Light Harness) .................................................... 1
1 1623050 Housing ...................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 8
1 1330418 Connector (DT REC 8-Pin) ........................................................................ 1
2 275493 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Front Work Light) (LH) ................................................ 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
3 1490243 Connector (Secondary Lock) ..................................................................... 1
4 275496 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Tail Light) (RH) ............................................................ 1
5 1531973 Connector ................................................................................................... 1
5 1463139 Terminal ..................................................................................................... 4
5 1484377 Plug ............................................................................................................ 2
5 1531974 Connector (Secondary Lock) ..................................................................... 1
6 275494 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Strobe Light) ............................................................... 1
7 1484557 Connector (2 Socket) ................................................................................. 1
7 1463139 Terminal ..................................................................................................... 2
7 1484558 Connector (Secondary Lock) ..................................................................... 1
8 ..... Connector Assembly (Rear Work Light) ......................................................... 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 2
8 1490243 Connector (Secondary Lock) ..................................................................... 1
9 275495 Conduit ........................................................................................................... AR
10 ..... Connector Assembly (Tail Light) (LH) ............................................................ 1
10 1531973 Connector ................................................................................................... 1
10 1463139 Terminal ..................................................................................................... 4
10 1484377 Plug ............................................................................................................ 2
10 1531974 Connector (Secondary Lock) ..................................................................... 1
11 ..... Connector Assembly (Dome Light) ................................................................ 1
11 1493462 Connector (DTM PLU 3-Socket) ................................................................ 1
11 1463139 Terminal ..................................................................................................... 2
11 1484377 Plug ............................................................................................................ 1
11 1493464 Connector (Secondary Lock) ..................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-77


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-40)


MAIN — MANUAL HYDRAULIC SHEET 1 OF 3 (→ 11/2014)

2-78 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 1 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


4610566 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Endcap) ....................................................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1484377 Plug ............................................................................................................ 2
1 1490243 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Seat Harness Switch) ................................................. 1
2 1493465 Connector (2 Pin) ....................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 2
2 1330414 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector Assembly (Seat Harness) ............................................................. 1
3 1531973 Connector ................................................................................................... 1
3 1463139 Terminal ..................................................................................................... 1
3 1463141 Terminal (Socket) ....................................................................................... 3
3 1484377 Plug ............................................................................................................ 2
3 1531974 Connector (Secondary Lock) .......................................................................... 1
4 275493 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
5 1330419 Connector ................................................................................................... 1
5 1597773 Terminal ..................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 1
5 1330424 Connector (Secondary Lock) ..................................................................... 1
6 275494 Conduit ........................................................................................................... AR
7 1500901 Clip ................................................................................................................. 1
8 2007554 E-Spade ......................................................................................................... 1
9 1493458 E-Ring (Negative Terminal Traction Controller) ............................................. 1
10 1402815 Clip ................................................................................................................. 1
11 248196 Terminal (Main Contactor Coil) ...................................................................... 1
12 248196 Terminal (Main Contactor Coil) ...................................................................... 1
13 148648 Terminal (Main Contactor Coil) ...................................................................... 1
14 248196 Terminal (ESD TRK Frame) ........................................................................... 1
15 248196 Terminal (Main Contactor Coil) ...................................................................... 1
16 275496 Conduit ........................................................................................................... AR
17 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
17 2035275 Connector ................................................................................................... 1
17 1561019
2035276 Connector (Socket Female) ....................................................................... 17
17 2068741 Plug , Socket Contact, Female ................................................................... 6
18 1534329 Clip ................................................................................................................. 1
19 275497 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Pump Controller) ......................................................... 1
20 2035275 Connector ................................................................................................... 1
20 1561019
2035276 Connector (Socket Female) ....................................................................... 12
20 2068741 Plug , Socket Contact, Female ................................................................... 11
21 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
21 1493462 Connector (DTM PLU 3-Socket) ................................................................ 1
21 1463141 Terminal (Socket) ....................................................................................... 3
21 1493464 Connector (Secondary Lock) ..................................................................... 1
22 1402816 Clip ................................................................................................................. 1
23 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1

©2018 HYSTER COMPANY See Service Manual 2-79


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 1 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


23 1490242 Connector (2 Way) ..................................................................................... 1
23 1597773 Terminal ..................................................................................................... 2
23 1490243 Connector (Secondary Lock) ..................................................................... 1

2-80 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-81


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-41)


MAIN — MANUAL HYDRAULIC SHEET 2 OF 3 (→ 11/2014)

2-82 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 2 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


4610566 Wire Harness (Main) ........................................................................................... 1
1 275497 Conduit ........................................................................................................... AR
2 1534329 Clip ................................................................................................................. 3
3 1530964 Clip ................................................................................................................. 1
4 1540389 Conduit ........................................................................................................... AR
5 275495 Conduit ........................................................................................................... AR
6 275494 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Horn Assembly) .......................................................... 1
7 1547629 Connector (3 Way) ..................................................................................... 1
7 1508232 Terminal (Pin) ............................................................................................. 2
7 1597839 Receptacle Contact 20-22 AWG ................................................................ 1
7 1508233 Wire Seal .................................................................................................... 1
7 1591531
2795594 Wire Seal .................................................................................................... 1
7 2060555 Wire Seal (Yellow) ...................................................................................... 1
8 ..... Connector Assembly (Service Brake Pressure Sensor) ................................. 1
8 1525595 Connector ................................................................................................... 1
8 1525596 Terminal ..................................................................................................... 3
8 1533810 Seal (Green) ............................................................................................... 3
9 275493 Conduit ........................................................................................................... AR
10 275496 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
11 1553094 Connector (Grey) ....................................................................................... 1
11 1561019
2035276 Connector (Socket Female) ....................................................................... 20
11 2068741 Plug , Socket Contact, Female ................................................................... 15
12 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
12 2056243 Connector (35-Way) ................................................................................... 1
12 1561019
2035276 Connector (Socket Female) ....................................................................... 23
12 2068741 Plug , Socket Contact, Female ................................................................... 12
13 275498 Conduit ........................................................................................................... AR
14 1402817 Clip ................................................................................................................. 1
15 ..... Connector Assembly (Steer Harness) ............................................................ 1
15 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
15 1463141 Terminal (Socket) ....................................................................................... 6
15 1484377 Plug ............................................................................................................ 1
15 1463139 Terminal ..................................................................................................... 1
15 1541992 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (Brake Fluid Level) ....................................................... 1
16 1324310 Terminal ..................................................................................................... 1
16 1324309 Sleeve ........................................................................................................ 1
17 ..... Connector Assembly (Brake Fluid Level) ....................................................... 1
17 1324310 Terminal ..................................................................................................... 1
17 1324309 Sleeve ........................................................................................................ 1
18 ..... Connector Assembly (Synchronous Steer Valve Harness) ............................ 1
18 1484557 Connector (2 Socket) ................................................................................. 1
18 1463139 Terminal ..................................................................................................... 2
18 1484558 Connector (Secondary Lock) ..................................................................... 1
19 ..... Connector Assembly (Termination Resistor) .................................................. 1

©2018 HYSTER COMPANY See Service Manual 2-83


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 2 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


19 1489656 Connector (4-Way) ..................................................................................... 1
19 1484377 Plug ............................................................................................................ 2
19 1597773 Terminal ..................................................................................................... 2
19 1489657 Connector (Secondary Lock) ..................................................................... 1
20 1525577 Connector (With Resistor) .............................................................................. 1

2-84 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-85


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-42)


MAIN — MANUAL HYDRAULIC SHEET 3 OF 3 (→ 11/2014)

2-86 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


4610566 Wire Harness (Main) (With Manual Hydraulics) .................................................. 1
1 ..... Connector Assembly (Enable Relay) ............................................................. 1
1 2100204 Receptacle ................................................................................................. 1
1 4056908 Terminal ..................................................................................................... 1
1 4056907 Terminal ..................................................................................................... 3
2 275493 Conduit ........................................................................................................... AR
3 275494 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
4 1377860 Connector ................................................................................................... 1
4 4001753 Terminal ..................................................................................................... 2
4 1706004 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
5 1525584 Connector ................................................................................................... 1
5 1354237 Terminal ..................................................................................................... 6
6 275495 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
7 1463189 Connector ................................................................................................... 1
7 1463141 Terminal (Socket) ....................................................................................... 4
7 1463196 Connector (DTM PLU 4-Socket) (Secondary Lock) ................................... 1
8 ..... Connector Assembly (Lift Pressure) ............................................................... 1
8 1525595 Connector ................................................................................................... 1
8 1525596 Terminal ..................................................................................................... 3
8 1533810 Seal (Green) ............................................................................................... 3
9 ..... Connector Assembly (Manual Hydraulic Spool Position Sensor) ................... 1
9 1525567 Connector (DTM PLU 12-Socket) .............................................................. 1
9 1463141 Terminal (Socket) ....................................................................................... 12
9 1529046 Connector (Secondary Lock) ..................................................................... 1
10 275497 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Clamp Coil) ................................................................. 1
11 1484557 Connector (2 Socket) ................................................................................. 1
11 1463141 Terminal (Socket) ....................................................................................... 1
11 1463139 Terminal ..................................................................................................... 1
11 1484558 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector Assembly (Manual Hydraulic Coil) ................................................ 1
12 1484557 Connector (2 Socket) ................................................................................. 1
12 1463141 Terminal (Socket) ....................................................................................... 1
12 1463139 Terminal ..................................................................................................... 1
12 1484558 Connector (Secondary Lock) ..................................................................... 1
13 ..... Connector Assembly (Manual Hydraulic Coil) ................................................ 1
13 1484557 Connector (2 Socket) ................................................................................. 1
13 1463139 Terminal ..................................................................................................... 1
13 1463141 Terminal (Socket) ....................................................................................... 1
13 1484558 Connector (Secondary Lock) ..................................................................... 1
14 1509890 Clip ................................................................................................................. 1
15 1402815 Clip ................................................................................................................. 1
16 ..... Connector Assembly (Display Harness) ......................................................... 1
16 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
16 1463139 Terminal ..................................................................................................... 1
16 1463141 Terminal (Socket) ....................................................................................... 6
16 1484377 Plug ............................................................................................................ 1

©2018 HYSTER COMPANY See Service Manual 2-87


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


16 1541992 Connector (Secondary Lock) ..................................................................... 1
17 1534329 Clip ................................................................................................................. 1
18 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
18 1476067 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
18 4046189 Terminal ..................................................................................................... 2
18 1330355 Terminal ..................................................................................................... 1
18 1476108 Wire Seal (White) ....................................................................................... 3
18 1476109 Connector Lock .......................................................................................... 1
19 ..... Connector Assembly (Hydraulic Filter Pressure Sensor) ............................... 1
19 1329152 Plug ............................................................................................................ 1
19 1507633 Terminal ..................................................................................................... 2
19 1402888 Seal (Purple) .............................................................................................. 2
19 1329151 Secondary Lock (Secondary Lock) ............................................................ 1
20 ..... Connector Assembly (Light Option Harness) ................................................. 1
20 1525563 Connector ................................................................................................... 1
20 1597773 Terminal ..................................................................................................... 5
20 1330438 Terminal (Socket) ....................................................................................... 6
20 1484377 Plug ............................................................................................................ 1
20 1500913 Connector (Secondary Lock) ..................................................................... 1
21 275498 Conduit ........................................................................................................... AR
22 ..... Connector Assembly (Manual Hydraulic Harness) ......................................... 1
22 1330423 Connector (8 Socket) ................................................................................. 1
22 1597773 Terminal ..................................................................................................... 6
22 1330438 Terminal (Socket) ....................................................................................... 2
22 1330429 Connector (Secondary Lock) ..................................................................... 1
23 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
23 1508206 Connector (2 Way) ..................................................................................... 1
23 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
23 1591531
2795594 Wire Seal .................................................................................................... 2
24 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 1
24 1508211 Connector (4 Way) ..................................................................................... 1
24 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
24 1591531
2795594 Wire Seal .................................................................................................... 4
25 1540388 Conduit ........................................................................................................... AR
26 ..... Connector Assembly (Pump Motor Temperature Sensor) ............................. 1
26 1508206 Connector (2 Way) ..................................................................................... 1
26 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
26 1591531
2795594 Wire Seal .................................................................................................... 2
27 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 1
27 1508211 Connector (4 Way) ..................................................................................... 1
27 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
27 1591531
2795594 Wire Seal .................................................................................................... 4
28 ..... Connector Assembly (Park Brake Diode) ....................................................... 1
28 1489656 Connector (4-Way) ..................................................................................... 1
28 1330438 Terminal (Socket) ....................................................................................... 4
28 1489657 Connector (Secondary Lock) ..................................................................... 1

2-88 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


29 ..... Connector Assembly (Park Brake Solenoid) .................................................. 1
29 1330419 Connector ................................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 2
29 1330424 Connector (Secondary Lock) ..................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-89


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-43)


MAIN — MANUAL HYDRAULIC SHEET 1 OF 3 (11/2014 ↔ 11/2015)

2-90 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 1 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


4634423 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Endcap) ....................................................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1484377 Plug ............................................................................................................ 2
1 1490243 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Seat Harness Switch) ................................................. 1
2 1493465 Connector (2 Pin) ....................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 2
2 1330414 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector Assembly (Seat Harness) ............................................................. 1
3 1531973 Connector ................................................................................................... 1
3 1463139 Terminal ..................................................................................................... 1
3 1463141 Terminal (Socket) ....................................................................................... 3
3 1484377 Plug ............................................................................................................ 2
3 1531974 Connector (Secondary Lock) .......................................................................... 1
4 275493 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
5 1330419 Connector ................................................................................................... 1
5 1597773 Terminal ..................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 1
5 1330424 Connector (Secondary Lock) ..................................................................... 1
6 275494 Conduit ........................................................................................................... AR
7 1500901 Clip ................................................................................................................. 1
8 2007554 E-Spade ......................................................................................................... 1
9 1493458 E-Ring (Negative Terminal Traction Controller) ............................................. 1
10 1402815 Clip ................................................................................................................. 1
11 248196 Terminal (Main Contactor Coil) ...................................................................... 1
12 248196 Terminal (Main Contactor Coil) ...................................................................... 1
13 148648 Terminal (Main Contactor Coil) ...................................................................... 1
14 248196 Terminal (ESD TRK Frame) ........................................................................... 1
15 248196 Terminal (Main Contactor Coil) ...................................................................... 1
16 275496 Conduit ........................................................................................................... AR
17 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
17 2035275 Connector ................................................................................................... 1
17 1561019
2035276 Connector (Socket Female) ....................................................................... 17
17 2068741 Plug , Socket Contact, Female ................................................................... 6
18 1534329 Clip ................................................................................................................. 1
19 275497 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Pump Controller) ......................................................... 1
20 2035275 Connector ................................................................................................... 1
20 1561019
2035276 Connector (Socket Female) ....................................................................... 12
20 2068741 Plug , Socket Contact, Female ................................................................... 11
21 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
21 1493462 Connector (DTM PLU 3-Socket) ................................................................ 1
21 1463141 Terminal (Socket) ....................................................................................... 3
21 1493464 Connector (Secondary Lock) ..................................................................... 1
22 1402816 Clip ................................................................................................................. 1
23 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1

©2018 HYSTER COMPANY See Service Manual 2-91


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 1 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


23 1490242 Connector (2 Way) ..................................................................................... 1
23 1597773 Terminal ..................................................................................................... 2
23 1490243 Connector (Secondary Lock) ..................................................................... 1

2-92 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-93


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-44)


MAIN — MANUAL HYDRAULIC SHEET 2 OF 3 (11/2014 ↔ 11/2015)

2-94 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 2 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


4634423 Wire Harness (Main) ........................................................................................... 1
1 275497 Conduit ........................................................................................................... AR
2 1534329 Clip ................................................................................................................. 3
3 1530964 Clip ................................................................................................................. 1
4 1540389 Conduit ........................................................................................................... AR
5 275495 Conduit ........................................................................................................... AR
6 275494 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Horn Assembly) .......................................................... 1
7 1547629 Connector (3 Way) ..................................................................................... 1
7 1508232 Terminal (Pin) ............................................................................................. 2
7 1597839 Receptacle Contact 20-22 AWG ................................................................ 1
7 1508233 Wire Seal .................................................................................................... 1
7 1591531
2795594 Wire Seal .................................................................................................... 1
7 2060555 Wire Seal (Yellow) ...................................................................................... 1
8 ..... Connector Assembly (Service Brake Pressure Sensor) ................................. 1
8 1525595 Connector ................................................................................................... 1
8 1525596 Terminal ..................................................................................................... 3
8 1533810 Seal (Green) ............................................................................................... 3
9 275493 Conduit ........................................................................................................... AR
10 275496 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
11 1553094 Connector (Grey) ....................................................................................... 1
11 1561019
2035276 Connector (Socket Female) ....................................................................... 20
11 2068741 Plug , Socket Contact, Female ................................................................... 15
12 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
12 2056243 Connector (35-Way) ................................................................................... 1
12 1561019
2035276 Connector (Socket Female) ....................................................................... 23
12 2068741 Plug , Socket Contact, Female ................................................................... 12
13 275498 Conduit ........................................................................................................... AR
14 1402817 Clip ................................................................................................................. 1
15 ..... Connector Assembly (Steer Harness) ............................................................ 1
15 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
15 1463141 Terminal (Socket) ....................................................................................... 6
15 1484377 Plug ............................................................................................................ 1
15 1463139 Terminal ..................................................................................................... 1
15 1541992 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (Brake Fluid Level) ....................................................... 1
16 1324310 Terminal ..................................................................................................... 1
16 1324309 Sleeve ........................................................................................................ 1
17 ..... Connector Assembly (Brake Fluid Level) ....................................................... 1
17 1324310 Terminal ..................................................................................................... 1
17 1324309 Sleeve ........................................................................................................ 1
18 ..... Connector Assembly (Synchronous Steer Valve Harness) ............................ 1
18 1484557 Connector (2 Socket) ................................................................................. 1
18 1463139 Terminal ..................................................................................................... 2
18 1484558 Connector (Secondary Lock) ..................................................................... 1
19 ..... Connector Assembly (Termination Resistor) .................................................. 1

©2018 HYSTER COMPANY See Service Manual 2-95


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 2 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


19 1489656 Connector (4-Way) ..................................................................................... 1
19 1484377 Plug ............................................................................................................ 2
19 1597773 Terminal ..................................................................................................... 2
19 1489657 Connector (Secondary Lock) ..................................................................... 1
20 1525577 Connector (With Resistor) .............................................................................. 1

2-96 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-97


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-45)


MAIN — MANUAL HYDRAULIC SHEET 3 OF 3 (11/2014 ↔ 11/2015)

2-98 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


4634423 Wire Harness (Main) (With Manual Hydraulics) .................................................. 1
1 ..... Connector Assembly (Enable Relay) ............................................................. 1
1 2100204 Receptacle ................................................................................................. 1
1 4056908 Terminal ..................................................................................................... 1
1 4056907 Terminal ..................................................................................................... 3
2 275493 Conduit ........................................................................................................... AR
3 275494 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
4 1377860 Connector ................................................................................................... 1
4 4001753 Terminal ..................................................................................................... 2
4 1706004 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
5 1525584 Connector ................................................................................................... 1
5 1354237 Terminal ..................................................................................................... 6
6 275495 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
7 1463189 Connector ................................................................................................... 1
7 1463141 Terminal (Socket) ....................................................................................... 4
7 1463196 Connector (DTM PLU 4-Socket) (Secondary Lock) ................................... 1
8 ..... Connector Assembly (Lift Pressure) ............................................................... 1
8 1525595 Connector ................................................................................................... 1
8 1525596 Terminal ..................................................................................................... 3
8 1533810 Seal (Green) ............................................................................................... 3
9 ..... Connector Assembly (Manual Hydraulic Spool Position Sensor) ................... 1
9 1525567 Connector (DTM PLU 12-Socket) .............................................................. 1
9 1463141 Terminal (Socket) ....................................................................................... 12
9 1529046 Connector (Secondary Lock) ..................................................................... 1
10 275497 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Clamp Coil) ................................................................. 1
11 1484557 Connector (2 Socket) ................................................................................. 1
11 1463141 Terminal (Socket) ....................................................................................... 1
11 1463139 Terminal ..................................................................................................... 1
11 1484558 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector Assembly (Manual Hydraulic Coil) ................................................ 1
12 1484557 Connector (2 Socket) ................................................................................. 1
12 1463141 Terminal (Socket) ....................................................................................... 1
12 1463139 Terminal ..................................................................................................... 1
12 1484558 Connector (Secondary Lock) ..................................................................... 1
13 ..... Connector Assembly (Manual Hydraulic Coil) ................................................ 1
13 1484557 Connector (2 Socket) ................................................................................. 1
13 1463139 Terminal ..................................................................................................... 1
13 1463141 Terminal (Socket) ....................................................................................... 1
13 1484558 Connector (Secondary Lock) ..................................................................... 1
14 1509890 Clip ................................................................................................................. 1
15 1402815 Clip ................................................................................................................. 1
16 ..... Connector Assembly (Display Harness) ......................................................... 1
16 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
16 1463139 Terminal ..................................................................................................... 1
16 1463141 Terminal (Socket) ....................................................................................... 6
16 1484377 Plug ............................................................................................................ 1

©2018 HYSTER COMPANY See Service Manual 2-99


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


16 1541992 Connector (Secondary Lock) ..................................................................... 1
17 1534329 Clip ................................................................................................................. 1
18 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
18 1476067 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
18 4046189 Terminal ..................................................................................................... 2
18 1330355 Terminal ..................................................................................................... 1
18 1476108 Wire Seal (White) ....................................................................................... 3
18 1476109 Connector Lock .......................................................................................... 1
19 ..... Connector Assembly (Hydraulic Filter Pressure Sensor) ............................... 1
19 1329152 Plug ............................................................................................................ 1
19 1507633 Terminal ..................................................................................................... 2
19 1402888 Seal (Purple) .............................................................................................. 2
19 1329151 Secondary Lock (Secondary Lock) ............................................................ 1
20 ..... Connector Assembly (Light Option Harness) ................................................. 1
20 1525563 Connector ................................................................................................... 1
20 1597773 Terminal ..................................................................................................... 5
20 1330438 Terminal (Socket) ....................................................................................... 6
20 1484377 Plug ............................................................................................................ 1
20 1500913 Connector (Secondary Lock) ..................................................................... 1
21 275498 Conduit ........................................................................................................... AR
22 ..... Connector Assembly (Manual Hydraulic Harness) ......................................... 1
22 1525563 Connector ................................................................................................... 1
22 1597773 Terminal ..................................................................................................... 5
22 1330438 Terminal (Socket) ....................................................................................... 6
22 1500913 Connector (Secondary Lock) ..................................................................... 1
22 1484377 Plug ............................................................................................................ 1
23 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
23 1508206 Connector (2 Way) ..................................................................................... 1
23 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
23 1591531
2795594 Wire Seal .................................................................................................... 2
24 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 1
24 1508211 Connector (4 Way) ..................................................................................... 1
24 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
24 1591531
2795594 Wire Seal .................................................................................................... 4
25 1540388 Conduit ........................................................................................................... AR
26 ..... Connector Assembly (Pump Motor Temperature Sensor) ............................. 1
26 1508206 Connector (2 Way) ..................................................................................... 1
26 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
26 1591531
2795594 Wire Seal .................................................................................................... 2
27 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 1
27 1508211 Connector (4 Way) ..................................................................................... 1
27 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
27 1591531
2795594 Wire Seal .................................................................................................... 4
28 ..... Connector Assembly (Park Brake Diode) ....................................................... 1
28 1489656 Connector (4-Way) ..................................................................................... 1
28 1330438 Terminal (Socket) ....................................................................................... 4

2-100 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


28 1489657 Connector (Secondary Lock) ..................................................................... 1
28 4604553 Connector (With Diodes) ............................................................................ 1
29 ..... Connector Assembly (Park Brake Solenoid) .................................................. 1
29 1330419 Connector ................................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 2
29 1330424 Connector (Secondary Lock) ..................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-101


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-46)


MAIN — MANUAL HYDRAULIC SHEET 1 OF 3 (11/2015 →)

2-102 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 1 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


4641506 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Endcap) ....................................................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1484377 Plug ............................................................................................................ 2
1 1490243 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Seat Harness Switch) ................................................. 1
2 1493465 Connector (2 Pin) ....................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 2
2 1330414 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector Assembly (Seat Harness) ............................................................. 1
3 1531973 Connector ................................................................................................... 1
3 1463139 Terminal ..................................................................................................... 1
3 1463141 Terminal (Socket) ....................................................................................... 3
3 1484377 Plug ............................................................................................................ 2
3 1531974 Connector (Secondary Lock) ..................................................................... 1
4 275493 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
5 1330419 Connector ................................................................................................... 1
5 1597773 Terminal ..................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 1
5 1330424 Connector (Secondary Lock) ..................................................................... 1
6 275494 Conduit ........................................................................................................... AR
7 1500901 Clip ................................................................................................................. 1
8 1493458 E-Ring (Negative Terminal Traction Controller) ............................................. 1
9 1402815 Clip ................................................................................................................. 1
10 275496 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
11 2035275 Connector ................................................................................................... 1
11 1561019
2035276 Connector (Socket Female) ....................................................................... 17
11 2068741 Plug , Socket Contact, Female ................................................................... 6
12 1534329 Clip ................................................................................................................. 2
13 275497 Conduit ........................................................................................................... AR
14 ..... Connector Assembly (Pump Controller) ......................................................... 1
14 2035275 Connector ................................................................................................... 1
14 1561019
2035276 Connector (Socket Female) ....................................................................... 12
14 2068741 Plug , Socket Contact, Female ................................................................... 11
15 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
15 1493462 Connector (DTM PLU 3-Socket) ................................................................ 1
15 1463141 Terminal (Socket) ....................................................................................... 3
15 1493464 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1
16 1490242 Connector (2 Way) ..................................................................................... 1
16 1597773 Terminal ..................................................................................................... 2
16 1490243 Connector (Secondary Lock) ..................................................................... 1
17 1402816 Clip ................................................................................................................. 1
18 148648 Terminal (ESD TRK Frame) ........................................................................... 1
19 248196 Terminal (Main Contactor Coil) ...................................................................... 1
20 2007554 E-Spade ......................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-103


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-47)


MAIN — MANUAL HYDRAULIC SHEET 2 OF 3 (11/2015 →)

2-104 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 2 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


4641506 Wire Harness (Main) ........................................................................................... 1
1 275497 Conduit ........................................................................................................... AR
2 1534329 Clip ................................................................................................................. 3
3 1530964 Clip ................................................................................................................. 1
4 1540389 Conduit ........................................................................................................... AR
5 275495 Conduit ........................................................................................................... AR
6 275494 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Horn Assembly) .......................................................... 1
7 1547629 Connector (3 Way) ..................................................................................... 1
7 1508232 Terminal (Pin) ............................................................................................. 2
7 1597839 Receptacle Contact 20-22 AWG ................................................................ 1
7 1508233 Wire Seal .................................................................................................... 1
7 1591531
2795594 Wire Seal .................................................................................................... 1
7 2060555 Wire Seal (Yellow) ...................................................................................... 1
8 ..... Connector Assembly (Service Brake Pressure Sensor) ................................. 1
8 1525595 Connector ................................................................................................... 1
8 1525596 Terminal ..................................................................................................... 3
8 1533810 Seal (Green) ............................................................................................... 3
9 275493 Conduit ........................................................................................................... AR
10 275496 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
11 1553094 Connector (Grey) ....................................................................................... 1
11 1561019
2035276 Connector (Socket Female) ....................................................................... 20
11 2068741 Plug , Socket Contact, Female ................................................................... 15
12 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
12 2056243 Connector (35-Way) ................................................................................... 1
12 1561019
2035276 Connector (Socket Female) ....................................................................... 23
12 2068741 Plug , Socket Contact, Female ................................................................... 12
13 275498 Conduit ........................................................................................................... AR
14 1402817 Clip ................................................................................................................. 1
15 ..... Connector Assembly (Steer Harness) ............................................................ 1
15 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
15 1463141 Terminal (Socket) ....................................................................................... 6
15 1484377 Plug ............................................................................................................ 1
15 1463139 Terminal ..................................................................................................... 1
15 1541992 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (Brake Fluid Level) ....................................................... 1
16 1324310 Terminal ..................................................................................................... 1
16 1324309 Sleeve ........................................................................................................ 1
17 ..... Connector Assembly (Brake Fluid Level) ....................................................... 1
17 1324310 Terminal ..................................................................................................... 1
17 1324309 Sleeve ........................................................................................................ 1
18 ..... Connector Assembly (Synchronous Steer Valve Harness) ............................ 1
18 1484557 Connector (2 Socket) ................................................................................. 1
18 1463139 Terminal ..................................................................................................... 2
18 1484558 Connector (Secondary Lock) ..................................................................... 1
19 ..... Connector Assembly (Termination Resistor) .................................................. 1

©2018 HYSTER COMPANY See Service Manual 2-105


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 2 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


19 1489656 Connector (4-Way) ..................................................................................... 1
19 1484377 Plug ............................................................................................................ 2
19 1597773 Terminal ..................................................................................................... 2
19 1489657 Connector (Secondary Lock) ..................................................................... 1
20 1525577 Connector (With Resistor) .............................................................................. 1

2-106 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-107


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-48)


MAIN — MANUAL HYDRAULIC SHEET 3 OF 3 (11/2015 →)

2-108 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


4641506 Wire Harness (Main) (With Manual Hydraulics) .................................................. 1
1 ..... Connector Assembly (Enable Relay) ............................................................. 1
1 2100204 Receptacle ................................................................................................. 1
1 4056908 Terminal ..................................................................................................... 1
1 4056907 Terminal ..................................................................................................... 3
2 275493 Conduit ........................................................................................................... AR
3 275494 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
4 1377860 Connector ................................................................................................... 1
4 4001753 Terminal ..................................................................................................... 2
4 1706004 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
5 1525584 Connector ................................................................................................... 1
5 1354237 Terminal ..................................................................................................... 6
6 275495 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
7 1463189 Connector ................................................................................................... 1
7 1463141 Terminal (Socket) ....................................................................................... 4
7 1463196 Connector (DTM PLU 4-Socket) (Secondary Lock) ................................... 1
8 ..... Connector Assembly (Lift Pressure) ............................................................... 1
8 1525595 Connector ................................................................................................... 1
8 1525596 Terminal ..................................................................................................... 3
8 1533810 Seal (Green) ............................................................................................... 3
9 ..... Connector Assembly (Manual Hydraulic Spool Position Sensor) ................... 1
9 1525567 Connector (DTM PLU 12-Socket) .............................................................. 1
9 1463141 Terminal (Socket) ....................................................................................... 12
9 1529046 Connector (Secondary Lock) ..................................................................... 1
10 275497 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Clamp Coil) ................................................................. 1
11 1484557 Connector (2 Socket) ................................................................................. 1
11 1463141 Terminal (Socket) ....................................................................................... 1
11 1463139 Terminal ..................................................................................................... 1
11 1484558 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector Assembly (Manual Hydraulic Coil) ................................................ 1
12 1484557 Connector (2 Socket) ................................................................................. 1
12 1463141 Terminal (Socket) ....................................................................................... 1
12 1463139 Terminal ..................................................................................................... 1
12 1484558 Connector (Secondary Lock) ..................................................................... 1
13 ..... Connector Assembly (Manual Hydraulic Coil) ................................................ 1
13 1484557 Connector (2 Socket) ................................................................................. 1
13 1463139 Terminal ..................................................................................................... 1
13 1463141 Terminal (Socket) ....................................................................................... 1
13 1484558 Connector (Secondary Lock) ..................................................................... 1
14 1509890 Clip ................................................................................................................. 1
15 1402815 Clip ................................................................................................................. 1
16 ..... Connector Assembly (Display Harness) ......................................................... 1
16 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
16 1463139 Terminal ..................................................................................................... 1
16 1463141 Terminal (Socket) ....................................................................................... 6
16 1484377 Plug ............................................................................................................ 1

©2018 HYSTER COMPANY See Service Manual 2-109


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


16 1541992 Connector (Secondary Lock) ..................................................................... 1
17 1534329 Clip ................................................................................................................. 1
18 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
18 1476067 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
18 4046189 Terminal ..................................................................................................... 2
18 1330355 Terminal ..................................................................................................... 1
18 1476108 Wire Seal (White) ....................................................................................... 3
18 1476109 Connector Lock .......................................................................................... 1
19 ..... Connector Assembly (Hydraulic Filter Pressure Sensor) ............................... 1
19 1329152 Plug ............................................................................................................ 1
19 1507633 Terminal ..................................................................................................... 2
19 1402888 Seal (Purple) .............................................................................................. 2
19 1329151 Secondary Lock (Secondary Lock) ............................................................ 1
20 ..... Connector Assembly (Light Option Harness) ................................................. 1
20 1525563 Connector ................................................................................................... 1
20 1597773 Terminal ..................................................................................................... 5
20 1330438 Terminal (Socket) ....................................................................................... 6
20 1484377 Plug ............................................................................................................ 1
20 1500913 Connector (Secondary Lock) ..................................................................... 1
21 275498 Conduit ........................................................................................................... AR
22 ..... Connector Assembly (Manual Hydraulic Harness) ......................................... 1
22 1525563 Connector ................................................................................................... 1
22 1597773 Terminal ..................................................................................................... 6
22 1330438 Terminal (Socket) ....................................................................................... 2
22 1484377 Plug ............................................................................................................ 4
22 1500913 Connector (Secondary Lock) ..................................................................... 1
23 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
23 1508206 Connector (2 Way) ..................................................................................... 1
23 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
23 1591531
2795594 Wire Seal .................................................................................................... 2
24 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 1
24 1508211 Connector (4 Way) ..................................................................................... 1
24 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
24 1591531
2795594 Wire Seal .................................................................................................... 4
25 1540388 Conduit ........................................................................................................... AR
26 ..... Connector Assembly (Pump Motor Temperature Sensor) ............................. 1
26 1508206 Connector (2 Way) ..................................................................................... 1
26 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
26 1591531
2795594 Wire Seal .................................................................................................... 2
27 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 1
27 1508211 Connector (4 Way) ..................................................................................... 1
27 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
27 1591531
2795594 Wire Seal .................................................................................................... 4
28 ..... Connector Assembly (Park Brake Diode) ....................................................... 1
28 1489656 Connector (4-Way) ..................................................................................... 1
28 1330438 Terminal (Socket) ....................................................................................... 4

2-110 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


28 1489657 Connector (Secondary Lock) ..................................................................... 1
29 ..... Connector Assembly (Park Brake Solenoid) .................................................. 1
29 1330419 Connector ................................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 2
29 1330424 Connector (Secondary Lock) ..................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-111


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-49)


MAIN — ELECTRO-HYDRAULIC SHEET 1 OF 3 (→ 11/2014)

2-112 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 1 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


4610568 Wire Harness (Main) (With Electro-Hydraulics) .................................................. 1
1 ..... Connector Assembly (Pump Controller) ......................................................... 1
1 2035275 Connector ................................................................................................... 1
1 1561019
2035276 Connector (Socket Female) ....................................................................... 12
1 2068741 Plug , Socket Contact, Female ................................................................... 11
2 275496 Conduit ........................................................................................................... AR
3 275497 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
4 2035275 Connector ................................................................................................... 1
4 1561019
2035276 Connector (Socket Female) ....................................................................... 17
4 2068741 Plug , Socket Contact, Female ................................................................... 6
5 1534329 Clip ................................................................................................................. 2
6 1402815 Clip ................................................................................................................. 2
7 148648 Terminal (Main Contactor Coil) ...................................................................... 1
8 248196 Terminal (ESD Truck Frame) ......................................................................... 1
9 248196 Terminal (Main Contactor Coil) ...................................................................... 1
10 1402891 Terminal (Negative Terminal Traction Controller) .......................................... 1
11 248196 Terminal (Main Contactor Coil) ...................................................................... 1
12 248196 Terminal (Main Contactor Coil) ...................................................................... 1
13 ..... Connector Assembly (Endcap) ....................................................................... 1
13 1490242 Connector (2 Way) ..................................................................................... 1
13 1484377 Plug ............................................................................................................ 2
13 1490243 Connector (Secondary Lock) ..................................................................... 1
14 ..... Connector Assembly (Seat Harness Switch) ................................................. 1
14 1493465 Connector (2 Pin) ....................................................................................... 1
14 1330437 Terminal (Pin) ............................................................................................. 2
14 1330414 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector Assembly (Seat Harness) ............................................................. 1
15 1525563 Connector ................................................................................................... 1
15 1597773 Terminal ..................................................................................................... 7
15 1330438 Terminal (Socket) ....................................................................................... 4
15 1484377 Plug ............................................................................................................ 1
15 1500913 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
16 1330419 Connector ................................................................................................... 1
16 1597773 Terminal ..................................................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 1
16 1490243 Connector (Secondary Lock) ..................................................................... 1
17 275495 Conduit ........................................................................................................... AR
18 2007554 E-Spade (FUI) ................................................................................................ 1
19 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
19 1493462 Connector (DTM PLU 3-Socket) ................................................................ 1
19 1463141 Terminal (Socket) ....................................................................................... 3
19 1493464 Connector (Secondary Lock) ..................................................................... 1
20 275493 Conduit ........................................................................................................... AR
21 275498 Conduit ........................................................................................................... AR
22 1402816 Clip ................................................................................................................. 1
23 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1

©2018 HYSTER COMPANY See Service Manual 2-113


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 1 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


23 1490242 Connector (2 Way) ..................................................................................... 1
23 1597773 Terminal ..................................................................................................... 2
23 1490243 Connector (Secondary Lock) ..................................................................... 1

2-114 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-115


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-50)


MAIN — ELECTRO-HYDRAULIC SHEET 2 OF 3 (→ 11/2014)

2-116 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 2 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


1 4610568 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Horn Assembly) .......................................................... 1
1 1547629 Connector (3 Way) ..................................................................................... 1
1 1508232 Terminal (Pin) ............................................................................................. 2
1 1597839 Receptacle Contact 20-22 AWG ................................................................ 1
1 1508233 Wire Seal .................................................................................................... 1
1 1591531
2795594 Wire Seal .................................................................................................... 1
1 2060555 Wire Seal (Yellow) ...................................................................................... 1
2 ..... Connector Assembly (Service Brake Pressure Sensor) ................................. 1
2 1525595 Connector ................................................................................................... 1
2 1525596 Terminal ..................................................................................................... 3
2 1533810 Seal (Green) ............................................................................................... 3
3 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
3 2056243 Connector (35-Way) ................................................................................... 1
3 1561019
2035276 Connector (Socket Female) ....................................................................... 20
3 2068741 Plug , Socket Contact, Female ................................................................... 15
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 1553094 Connector (Grey) ....................................................................................... 1
4 1561019
2035276 Connector (Socket Female) ....................................................................... 26
4 2068741 Plug , Socket Contact, Female ................................................................... 9
5 275497 Conduit ........................................................................................................... AR
6 275494 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Pump Motor Temperature Sensor) ............................. 1
7 1508206 Connector (2 Way) ..................................................................................... 1
7 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
8 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 1
8 1508211 Connector (4 Way) ..................................................................................... 1
8 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
8 1591531
2795594 Wire Seal .................................................................................................... 4
9 275493 Conduit ........................................................................................................... AR
10 275498 Conduit ........................................................................................................... AR
11 1402817 Clip ................................................................................................................. 4
12 275496 Conduit ........................................................................................................... AR
13 1402815 Clip ................................................................................................................. 1
14 ..... Connector Assembly (Steer Sensor) .............................................................. 1
14 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
14 1463141 Terminal (Socket) ....................................................................................... 6
14 1484377 Plug ............................................................................................................ 1
14 1463139 Terminal ..................................................................................................... 1
14 1541992 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector Assembly (Termination Res.) ....................................................... 1
15 1489656 Connector (4-Way) ..................................................................................... 1
15 1484377 Plug ............................................................................................................ 2
15 1597773 Terminal ..................................................................................................... 2
15 1489657 Connector (Secondary Lock) ..................................................................... 1
16 1525584 Connector (End Cap) ..................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-117


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 2 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


17 ..... Connector Assembly (Synchronous Steer Valve Harness) ............................ 1
17 1484557 Connector (2 Socket) ................................................................................. 1
17 1463139 Terminal ..................................................................................................... 2
17 1484558 Connector (Secondary Lock) ..................................................................... 1
18 ..... Connector Assembly (Brake Fluid Level Sensor) ........................................... 1
18 1324310 Terminal ..................................................................................................... 1
18 1324309 Sleeve ........................................................................................................ 1
19 ..... Connector Assembly (Brake Fluid Level Sensor) ........................................... 1
19 1324310 Terminal ..................................................................................................... 1
19 1324309 Sleeve ........................................................................................................ 1
20 1402816 Clip ................................................................................................................. 1
21 ..... Connector Assembly (Tilt Position Sensor) .................................................... 1
21 1484397 Connector (3-Way) ..................................................................................... 1
21 1597773 Terminal ..................................................................................................... 2
21 1330438 Terminal (Socket) ....................................................................................... 1
21 1463194 Connector (Secondary Lock) ..................................................................... 1

2-118 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-119


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-51)


MAIN — ELECTRO-HYDRAULIC SHEET 3 OF 3 (→ 11/2014)

2-120 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 3 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


4610568 Wire Harness (Main) (With Electro-Hydraulics) .................................................. 1
1 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
1 1377860 Connector ................................................................................................... 1
1 4001753 Terminal ..................................................................................................... 2
1 1706004 Terminal ..................................................................................................... 2
2 275496 Conduit ........................................................................................................... AR
3 275493 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (E-Hydraulic Enable Relay) .......................................... 1
4 2100204 Receptacle ................................................................................................. 1
4 4056908 Terminal ..................................................................................................... 1
4 4056907 Terminal ..................................................................................................... 3
5 ..... Connector Assembly (E-Hydraulic Valve Upper Coils) .................................. 1
5 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
5 1463139 Terminal ..................................................................................................... 4
5 1463141 Terminal (Socket) ....................................................................................... 4
5 1541992 Connector (Secondary Lock) ..................................................................... 1
6 ..... Connector Assembly (E-Hydraulic Valve Lower Coils) .................................. 1
6 1655172 Connector ................................................................................................... 1
6 1463139 Terminal ..................................................................................................... 4
6 1463141 Terminal (Socket) ....................................................................................... 4
6 1541992 Connector (Secondary Lock) ..................................................................... 1
7 275495 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Hydraulic Oil Level Sensors) ....................................... 1
8 1476067 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
8 4046189 Terminal ..................................................................................................... 2
8 1330355 Terminal ..................................................................................................... 1
8 1476108 Wire Seal (White) ....................................................................................... 3
8 1476109 Connector Lock .......................................................................................... 1
9 1402817 Clip ................................................................................................................. 1
10 1509890 Clip ................................................................................................................. 1
11 1402815 Clip ................................................................................................................. 1
12 ..... Connector Assembly (Display Harness) ......................................................... 1
12 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
12 1463139 Terminal ..................................................................................................... 1
12 1463141 Terminal (Socket) ....................................................................................... 6
12 1484377 Plug ............................................................................................................ 1
12 1541992 Connector (Secondary Lock) ..................................................................... 1
13 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
13 1329152 Plug ............................................................................................................ 1
13 1507633 Terminal ..................................................................................................... 2
13 1402888 Seal (Purple) .............................................................................................. 2
13 1329151 Secondary Lock (Secondary Lock) ............................................................ 1
14 ..... Connector Assembly (Light Option Harness) ................................................. 1
14 1525563 Connector ................................................................................................... 1
14 1597773 Terminal ..................................................................................................... 6
14 1330438 Terminal (Socket) ....................................................................................... 5
14 1484377 Plug ............................................................................................................ 1
14 1500913 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
15 1463189 Connector ................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-121


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 3 OF 3 (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


15 1463141 Terminal (Socket) ....................................................................................... 4
15 1463196 Connector (DTM PLU 4-Socket) (Secondary Lock) ................................... 1
16 275494 Conduit ........................................................................................................... AR
17 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
17 1525584 Connector ................................................................................................... 1
17 1354237 Terminal ..................................................................................................... 6
18 ..... Connector Assembly (Lift Pressure) ............................................................... 1
18 1525595 Connector ................................................................................................... 1
18 1525596 Terminal ..................................................................................................... 3
18 1533810 Seal (Green) ............................................................................................... 3
19 4604553 Connector (With Diodes) ................................................................................ 1
20 ..... Connector Assembly (Park Brake Diode) ....................................................... 1
20 1489656 Connector (4-Way) ..................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 4
20 1489657 Connector (Secondary Lock) ..................................................................... 1
21 ..... Connector Assembly (Park Brake Solenoid) .................................................. 1
21 1330419 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2
21 1330424 Connector (Secondary Lock) ..................................................................... 1
22 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 1
22 1508211 Connector (4 Way) ..................................................................................... 1
22 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
22 1591531
2795594 Wire Seal .................................................................................................... 4
23 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
23 1508206 Connector (2 Way) ..................................................................................... 1
23 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
23 1591531
2795594 Wire Seal .................................................................................................... 2
24 275498 Conduit ........................................................................................................... AR

2-122 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-123


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-52)


MAIN — ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2014 ↔ 11/2015)

2-124 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


4634359 Wire Harness (Main) (With Electro-Hydraulics) .................................................. 1
1 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
1 1377860 Connector ................................................................................................... 1
1 4001753 Terminal ..................................................................................................... 2
1 1706004 Terminal ..................................................................................................... 2
2 275496 Conduit ........................................................................................................... AR
3 275493 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (E-Hydraulic Enable Relay) .......................................... 1
4 2100204 Receptacle ................................................................................................. 1
4 4056908 Terminal ..................................................................................................... 1
4 4056907 Terminal ..................................................................................................... 3
5 ..... Connector Assembly (E-Hydraulic Valve Upper Coils) .................................. 1
5 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
5 1463139 Terminal ..................................................................................................... 4
5 1463141 Terminal (Socket) ....................................................................................... 4
5 1541992 Connector (Secondary Lock) ..................................................................... 1
6 ..... Connector Assembly (E-Hydraulic Valve Lower Coils) .................................. 1
6 1655172 Connector ................................................................................................... 1
6 1463139 Terminal ..................................................................................................... 4
6 1463141 Terminal (Socket) ....................................................................................... 4
6 1541992 Connector (Secondary Lock) ..................................................................... 1
7 275495 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Hydraulic Oil Level Sensors) ....................................... 1
8 1476067 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
8 4046189 Terminal ..................................................................................................... 2
8 1330355 Terminal ..................................................................................................... 1
8 1476108 Wire Seal (White) ....................................................................................... 3
8 1476109 Connector Lock .......................................................................................... 1
9 1402817 Clip ................................................................................................................. 1
10 1509890 Clip ................................................................................................................. 1
11 1402815 Clip ................................................................................................................. 1
12 ..... Connector Assembly (Display Harness) ......................................................... 1
12 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
12 1463139 Terminal ..................................................................................................... 1
12 1463141 Terminal (Socket) ....................................................................................... 6
12 1484377 Plug ............................................................................................................ 1
12 1541992 Connector (Secondary Lock) ..................................................................... 1
13 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
13 1329152 Plug ............................................................................................................ 1
13 1507633 Terminal ..................................................................................................... 2
13 1402888 Seal (Purple) .............................................................................................. 2
13 1329151 Secondary Lock (Secondary Lock) ............................................................ 1
14 ..... Connector Assembly (Light Option Harness) ................................................. 1
14 1525563 Connector ................................................................................................... 1
14 1597773 Terminal ..................................................................................................... 6
14 1330438 Terminal (Socket) ....................................................................................... 5
14 1484377 Plug ............................................................................................................ 1
14 1500913 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
15 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
15 1463189 Connector ................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-125


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


15 1463141 Terminal (Socket) ....................................................................................... 4
15 1463196 Connector (DTM PLU 4-Socket) (Secondary Lock) ................................... 1
16 275494 Conduit ........................................................................................................... AR
17 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
17 1525584 Connector ................................................................................................... 1
17 1354237 Terminal ..................................................................................................... 6
18 ..... Connector Assembly (Lift Pressure) ............................................................... 1
18 1525595 Connector ................................................................................................... 1
18 1525596 Terminal ..................................................................................................... 3
18 1533810 Seal (Green) ............................................................................................... 3
19 4604553 Connector (With Diodes) ................................................................................ 1
20 ..... Connector Assembly (Park Brake Diode) ....................................................... 1
20 1489656 Connector (4-Way) ..................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 4
20 1489657 Connector (Secondary Lock) ..................................................................... 1
21 ..... Connector Assembly (Park Brake Solenoid) .................................................. 1
21 1330419 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2
21 1330424 Connector (Secondary Lock) ..................................................................... 1
22 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 1
22 1508211 Connector (4 Way) ..................................................................................... 1
22 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
22 1591531
2795594 Wire Seal .................................................................................................... 4
23 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
23 1508206 Connector (2 Way) ..................................................................................... 1
23 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
23 1591531
2795594 Wire Seal .................................................................................................... 2
24 275498 Conduit ........................................................................................................... AR

2-126 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-127


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-53)


MAIN — ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2014 ↔ 11/2015)

2-128 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


1 4634359 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Horn Assembly) .......................................................... 1
1 1547629 Connector (3 Way) ..................................................................................... 1
1 1508232 Terminal (Pin) ............................................................................................. 2
1 1597839 Receptacle Contact 20-22 AWG ................................................................ 1
1 1508233 Wire Seal .................................................................................................... 1
1 1591531
2795594 Wire Seal .................................................................................................... 1
1 2060555 Wire Seal (Yellow) ...................................................................................... 1
2 ..... Connector Assembly (Service Brake Pressure Sensor) ................................. 1
2 1525595 Connector ................................................................................................... 1
2 1525596 Terminal ..................................................................................................... 3
2 1533810 Seal (Green) ............................................................................................... 3
3 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
3 2056243 Connector (35-Way) ................................................................................... 1
3 1561019
2035276 Connector (Socket Female) ....................................................................... 20
3 2068741 Plug , Socket Contact, Female ................................................................... 15
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 1553094 Connector (Grey) ....................................................................................... 1
4 1561019
2035276 Connector (Socket Female) ....................................................................... 26
4 2068741 Plug , Socket Contact, Female ................................................................... 9
5 275497 Conduit ........................................................................................................... AR
6 275494 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Pump Motor Temperature Sensor) ............................. 1
7 1508206 Connector (2 Way) ..................................................................................... 1
7 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
8 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 1
8 1508211 Connector (4 Way) ..................................................................................... 1
8 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
8 1591531
2795594 Wire Seal .................................................................................................... 4
9 275493 Conduit ........................................................................................................... AR
10 275498 Conduit ........................................................................................................... AR
11 1402817 Clip ................................................................................................................. 4
12 275496 Conduit ........................................................................................................... AR
13 1402815 Clip ................................................................................................................. 1
14 ..... Connector Assembly (Steer Sensor) .............................................................. 1
14 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
14 1463141 Terminal (Socket) ....................................................................................... 6
14 1484377 Plug ............................................................................................................ 1
14 1463139 Terminal ..................................................................................................... 1
14 1541992 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector Assembly (Termination Res.) ....................................................... 1
15 1489656 Connector (4-Way) ..................................................................................... 1
15 1484377 Plug ............................................................................................................ 2
15 1597773 Terminal ..................................................................................................... 2
15 1489657 Connector (Secondary Lock) ..................................................................... 1
16 1525584 Connector (End Cap) ..................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-129


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


17 ..... Connector Assembly (Synchronous Steer Valve Harness) ............................ 1
17 1484557 Connector (2 Socket) ................................................................................. 1
17 1463139 Terminal ..................................................................................................... 2
17 1484558 Connector (Secondary Lock) ..................................................................... 1
18 ..... Connector Assembly (Brake Fluid Level Sensor) ........................................... 1
18 1324310 Terminal ..................................................................................................... 1
18 1324309 Sleeve ........................................................................................................ 1
19 ..... Connector Assembly (Brake Fluid Level Sensor) ........................................... 1
19 1324310 Terminal ..................................................................................................... 1
19 1324309 Sleeve ........................................................................................................ 1
20 1402816 Clip ................................................................................................................. 1
21 ..... Connector Assembly (Tilt Position Sensor) .................................................... 1
21 1484397 Connector (3-Way) ..................................................................................... 1
21 1597773 Terminal ..................................................................................................... 2
21 1330438 Terminal (Socket) ....................................................................................... 1
21 1463194 Connector (Secondary Lock) ..................................................................... 1

2-130 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-131


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-54)


MAIN — ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2014 ↔ 11/2015)

2-132 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


4634359 Wire Harness (Main) (With Electro-Hydraulics) .................................................. 1
1 ..... Connector Assembly (Pump Controller) ......................................................... 1
1 2035275 Connector ................................................................................................... 1
1 1561019
2035276 Connector (Socket Female) ....................................................................... 12
1 2068741 Plug , Socket Contact, Female ................................................................... 11
2 275496 Conduit ........................................................................................................... AR
3 275497 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
4 2035275 Connector ................................................................................................... 1
4 1561019
2035276 Connector (Socket Female) ....................................................................... 17
4 2068741 Plug , Socket Contact, Female ................................................................... 6
5 1534329 Clip ................................................................................................................. 2
6 1402815 Clip ................................................................................................................. 2
7 148648 Terminal (Main Contactor Coil) ...................................................................... 1
8 248196 Terminal (ESD Truck Frame) ......................................................................... 1
9 248196 Terminal (Main Contactor Coil) ...................................................................... 1
10 1402891 Terminal (Negative Terminal Traction Controller) .......................................... 1
11 248196 Terminal (Main Contactor Coil) ...................................................................... 1
12 248196 Terminal (Main Contactor Coil) ...................................................................... 1
13 ..... Connector Assembly (Endcap) ....................................................................... 1
13 1490242 Connector (2 Way) ..................................................................................... 1
13 1484377 Plug ............................................................................................................ 2
13 1490243 Connector (Secondary Lock) ..................................................................... 1
14 ..... Connector Assembly (Seat Harness Switch) ................................................. 1
14 1493465 Connector (2 Pin) ....................................................................................... 1
14 1330437 Terminal (Pin) ............................................................................................. 2
14 1330414 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector Assembly (Seat Harness) ............................................................. 1
15 1525563 Connector ................................................................................................... 1
15 1597773 Terminal ..................................................................................................... 7
15 1330438 Terminal (Socket) ....................................................................................... 4
15 1484377 Plug ............................................................................................................ 1
15 1500913 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
16 1330419 Connector ................................................................................................... 1
16 1597773 Terminal ..................................................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 1
16 1490243 Connector (Secondary Lock) ..................................................................... 1
17 275495 Conduit ........................................................................................................... AR
18 2007554 E-Spade (FUI) ................................................................................................ 1
19 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
19 1493462 Connector (DTM PLU 3-Socket) ................................................................ 1
19 1463141 Terminal (Socket) ....................................................................................... 3
19 1493464 Connector (Secondary Lock) ..................................................................... 1
20 275493 Conduit ........................................................................................................... AR
21 275498 Conduit ........................................................................................................... AR
22 1402816 Clip ................................................................................................................. 1
23 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1

©2018 HYSTER COMPANY See Service Manual 2-133


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2014 ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


23 1490242 Connector (2 Way) ..................................................................................... 1
23 1597773 Terminal ..................................................................................................... 2
23 1490243 Connector (Secondary Lock) ..................................................................... 1

2-134 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-135


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-55)


MAIN — ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2015 →)

2-136 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


4641507 Wire Harness (Main) (With Electro-Hydraulics) .................................................. 1
1 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
1 1377860 Connector ................................................................................................... 1
1 4001753 Terminal ..................................................................................................... 2
1 1706004 Terminal ..................................................................................................... 2
2 275496 Conduit ........................................................................................................... AR
3 275493 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (E-Hydraulic Enable Relay) .......................................... 1
4 2100204 Receptacle ................................................................................................. 1
4 4056908 Terminal ..................................................................................................... 1
4 4056907 Terminal ..................................................................................................... 3
5 ..... Connector Assembly (E-Hydraulic Valve Upper Coils) .................................. 1
5 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
5 1463139 Terminal ..................................................................................................... 4
5 1463141 Terminal (Socket) ....................................................................................... 4
5 1541992 Connector (Secondary Lock) ..................................................................... 1
6 ..... Connector Assembly (E-Hydraulic Valve Lower Coils) .................................. 1
6 1655172 Connector ................................................................................................... 1
6 1463139 Terminal ..................................................................................................... 4
6 1463141 Terminal (Socket) ....................................................................................... 4
6 1541992 Connector (Secondary Lock) ..................................................................... 1
7 275495 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Hydraulic Oil Level Sensors) ....................................... 1
8 1476067 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
8 4046189 Terminal ..................................................................................................... 2
8 1330355 Terminal ..................................................................................................... 1
8 1476108 Wire Seal (White) ....................................................................................... 3
8 1476109 Connector Lock .......................................................................................... 1
9 1402817 Clip ................................................................................................................. 1
10 1509890 Clip ................................................................................................................. 1
11 1402815 Clip ................................................................................................................. 1
12 ..... Connector Assembly (Display Harness) ......................................................... 1
12 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
12 1463139 Terminal ..................................................................................................... 1
12 1463141 Terminal (Socket) ....................................................................................... 6
12 1484377 Plug ............................................................................................................ 1
12 1541992 Connector (Secondary Lock) ..................................................................... 1
13 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
13 1329152 Plug ............................................................................................................ 1
13 1507633 Terminal ..................................................................................................... 2
13 1402888 Seal (Purple) .............................................................................................. 2
13 1329151 Secondary Lock (Secondary Lock) ............................................................ 1
14 ..... Connector Assembly (Light Option Harness) ................................................. 1
14 1525563 Connector ................................................................................................... 1
14 1597773 Terminal ..................................................................................................... 6
14 1330438 Terminal (Socket) ....................................................................................... 5
14 1484377 Plug ............................................................................................................ 1
14 1500913 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
15 1463189 Connector ................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-137


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


15 1463141 Terminal (Socket) ....................................................................................... 4
15 1463196 Connector (DTM PLU 4-Socket) (Secondary Lock) ................................... 1
16 275494 Conduit ........................................................................................................... AR
17 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
17 1525584 Connector ................................................................................................... 1
17 1354237 Terminal ..................................................................................................... 6
18 ..... Connector Assembly (Lift Pressure) ............................................................... 1
18 1525595 Connector ................................................................................................... 1
18 1525596 Terminal ..................................................................................................... 3
18 1533810 Seal (Green) ............................................................................................... 3
19 4604553 Connector (With Diodes) ................................................................................ 1
20 ..... Connector Assembly (Park Brake Diode) ....................................................... 1
20 1489656 Connector (4-Way) ..................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 4
20 1489657 Connector (Secondary Lock) ..................................................................... 1
21 ..... Connector Assembly (Park Brake Solenoid) .................................................. 1
21 1330419 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2
21 1330424 Connector (Secondary Lock) ..................................................................... 1
22 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 1
22 1508211 Connector (4 Way) ..................................................................................... 1
22 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
22 1591531
2795594 Wire Seal .................................................................................................... 4
23 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
23 1508206 Connector (2 Way) ..................................................................................... 1
23 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
23 1591531
2795594 Wire Seal .................................................................................................... 2
24 275498 Conduit ........................................................................................................... AR

2-138 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-139


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-56)


MAIN — ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2015 →)

2-140 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


1 4641507 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Horn Assembly) .......................................................... 1
1 1547629 Connector (3 Way) ..................................................................................... 1
1 1508232 Terminal (Pin) ............................................................................................. 2
1 1597839 Receptacle Contact 20-22 AWG ................................................................ 1
1 1508233 Wire Seal .................................................................................................... 1
1 1591531
2795594 Wire Seal .................................................................................................... 1
1 2060555 Wire Seal (Yellow) ...................................................................................... 1
2 ..... Connector Assembly (Service Brake Pressure Sensor) ................................. 1
2 1525595 Connector ................................................................................................... 1
2 1525596 Terminal ..................................................................................................... 3
2 1533810 Seal (Green) ............................................................................................... 3
3 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
3 2056243 Connector (35-Way) ................................................................................... 1
3 1561019
2035276 Connector (Socket Female) ....................................................................... 20
3 2068741 Plug , Socket Contact, Female ................................................................... 15
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 1553094 Connector (Grey) ....................................................................................... 1
4 1561019
2035276 Connector (Socket Female) ....................................................................... 26
4 2068741 Plug , Socket Contact, Female ................................................................... 9
5 275497 Conduit ........................................................................................................... AR
6 275494 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Pump Motor Temperature Sensor) ............................. 1
7 1508206 Connector (2 Way) ..................................................................................... 1
7 1597839 Receptacle Contact 20-22 AWG ................................................................ 2
8 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 1
8 1508211 Connector (4 Way) ..................................................................................... 1
8 1597839 Receptacle Contact 20-22 AWG ................................................................ 4
8 1591531
2795594 Wire Seal .................................................................................................... 4
9 275493 Conduit ........................................................................................................... AR
10 275498 Conduit ........................................................................................................... AR
11 1402817 Clip ................................................................................................................. 4
12 275496 Conduit ........................................................................................................... AR
13 1402815 Clip ................................................................................................................. 1
14 ..... Connector Assembly (Steer Sensor) .............................................................. 1
14 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
14 1463141 Terminal (Socket) ....................................................................................... 6
14 1484377 Plug ............................................................................................................ 1
14 1463139 Terminal ..................................................................................................... 1
14 1541992 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector Assembly (Termination Res.) ....................................................... 1
15 1489656 Connector (4-Way) ..................................................................................... 1
15 1484377 Plug ............................................................................................................ 2
15 1597773 Terminal ..................................................................................................... 2
15 1489657 Connector (Secondary Lock) ..................................................................... 1
16 1525584 Connector (End Cap) ..................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-141


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


17 ..... Connector Assembly (Synchronous Steer Valve Harness) ............................ 1
17 1484557 Connector (2 Socket) ................................................................................. 1
17 1463139 Terminal ..................................................................................................... 2
17 1484558 Connector (Secondary Lock) ..................................................................... 1
18 ..... Connector Assembly (Brake Fluid Level Sensor) ........................................... 1
18 1324310 Terminal ..................................................................................................... 1
18 1324309 Sleeve ........................................................................................................ 1
19 ..... Connector Assembly (Brake Fluid Level Sensor) ........................................... 1
19 1324310 Terminal ..................................................................................................... 1
19 1324309 Sleeve ........................................................................................................ 1
20 1402816 Clip ................................................................................................................. 1
21 ..... Connector Assembly (Tilt Position Sensor) .................................................... 1
21 1484397 Connector (3-Way) ..................................................................................... 1
21 1597773 Terminal ..................................................................................................... 2
21 1330438 Terminal (Socket) ....................................................................................... 1
21 1463194 Connector (Secondary Lock) ..................................................................... 1

2-142 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-143


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-57)


MAIN — ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2015 →)

2-144 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


4641507 Wire Harness (Main) (With Electro-Hydraulics) .................................................. 1
1 ..... Connector Assembly (Pump Controller) ......................................................... 1
1 2035275 Connector ................................................................................................... 1
1 1561019
2035276 Connector (Socket Female) ....................................................................... 12
1 2068741 Plug , Socket Contact, Female ................................................................... 11
2 275496 Conduit ........................................................................................................... AR
3 275497 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
4 2035275 Connector ................................................................................................... 1
4 1561019
2035276 Connector (Socket Female) ....................................................................... 17
4 2068741 Plug , Socket Contact, Female ................................................................... 6
5 1534329 Clip ................................................................................................................. 2
6 1402815 Clip ................................................................................................................. 2
7 148648 Terminal (Main Contactor Coil) ...................................................................... 1
8 248196 Terminal (ESD Truck Frame) ......................................................................... 1
9 248196 Terminal (Main Contactor Coil) ...................................................................... 1
10 1402891 Terminal (Negative Terminal Traction Controller) .......................................... 1
11 248196 Terminal (Main Contactor Coil) ...................................................................... 1
12 248196 Terminal (Main Contactor Coil) ...................................................................... 1
13 ..... Connector Assembly (Endcap) ....................................................................... 1
13 1490242 Connector (2 Way) ..................................................................................... 1
13 1484377 Plug ............................................................................................................ 2
13 1490243 Connector (Secondary Lock) ..................................................................... 1
14 ..... Connector Assembly (Seat Harness Switch) ................................................. 1
14 1493465 Connector (2 Pin) ....................................................................................... 1
14 1330437 Terminal (Pin) ............................................................................................. 2
14 1330414 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector Assembly (Seat Harness) ............................................................. 1
15 1525563 Connector ................................................................................................... 1
15 1597773 Terminal ..................................................................................................... 7
15 1330438 Terminal (Socket) ....................................................................................... 4
15 1484377 Plug ............................................................................................................ 1
15 1500913 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
16 1330419 Connector ................................................................................................... 1
16 1597773 Terminal ..................................................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 1
16 1490243 Connector (Secondary Lock) ..................................................................... 1
17 275495 Conduit ........................................................................................................... AR
18 2007554 E-Spade (FUI) ................................................................................................ 1
19 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
19 1493462 Connector (DTM PLU 3-Socket) ................................................................ 1
19 1463141 Terminal (Socket) ....................................................................................... 3
19 1493464 Connector (Secondary Lock) ..................................................................... 1
20 275493 Conduit ........................................................................................................... AR
21 275498 Conduit ........................................................................................................... AR
22 1402816 Clip ................................................................................................................. 1
23 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1

©2018 HYSTER COMPANY See Service Manual 2-145


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN – ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


23 1490242 Connector (2 Way) ..................................................................................... 1
23 1597773 Terminal ..................................................................................................... 2
23 1490243 Connector (Secondary Lock) ..................................................................... 1

2-146 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-147


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-58)


MAIN LIGHTS CHASSIS — 48V

2-148 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN LIGHTS CHASSIS – 48V

ITEM PART NO. DESCRIPTION QTY


4616858 Wire Harness (Main Lights Chassis) (48V) ......................................................... 1
1 ..... Connector Assembly (DC-DC Converter) ...................................................... 1
1 1554879 Connector ................................................................................................... 1
1 1554877 Terminal ..................................................................................................... 2
1 1682736 Terminal ..................................................................................................... 2
2 ..... Connector Assembly (Brake Light Relay) ...................................................... 1
2 2100204 Receptacle ................................................................................................. 1
2 1655187 Terminal ..................................................................................................... 2
2 1689606 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (Reverse Relay) ........................................................... 1
3 2100204 Receptacle ................................................................................................. 1
3 1655187 Terminal ..................................................................................................... 2
3 1689606 Terminal ..................................................................................................... 2
4 ..... Connector Assembly (Pump Fan Relay) ........................................................ 1
4 1377860 Connector ................................................................................................... 1
4 4001753 Terminal ..................................................................................................... 2
4 1655183 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (Traction Fan Relay) .................................................... 1
5 1377860 Connector ................................................................................................... 1
5 4001753 Terminal ..................................................................................................... 2
5 1655183 Terminal ..................................................................................................... 2
6 275494 Conduit ........................................................................................................... AR
7 275496 Conduit ........................................................................................................... AR
8 275497 Conduit ........................................................................................................... AR
9 1534329 Clip ................................................................................................................. AR
10 275495 Conduit ........................................................................................................... AR
11 1402815 Clip ................................................................................................................. 6
12 ..... Connector Assembly (Traction Fan) ............................................................... 1
12 1484557 Connector (2 Socket) ................................................................................. 1
12 1463139 Terminal ..................................................................................................... 2
12 1484558 Connector (Secondary Lock) ..................................................................... 1
13 ..... Connector Assembly (Traction Fan) ............................................................... 1
13 1484557 Connector (2 Socket) ................................................................................. 1
13 1463139 Terminal ..................................................................................................... 2
13 1484558 Connector (Secondary Lock) ..................................................................... 1
14 ..... Connector Assembly (Pump Fan) .................................................................. 1
14 1484557 Connector (2 Socket) ................................................................................. 1
14 1463139 Terminal ..................................................................................................... 2
14 1484558 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector Assembly (Pump Fan) .................................................................. 1
15 1484557 Connector (2 Socket) ................................................................................. 1
15 1463139 Terminal ..................................................................................................... 2
15 1484558 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (Back-up Alarm) ........................................................... 1
16 1490242 Connector (2 Way) ..................................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 2
16 1490243 Connector (Secondary Lock) ..................................................................... 1
17 275493 Conduit ........................................................................................................... AR
18 1301784 E-Spade ......................................................................................................... 1
19 ..... Connector Assembly (Wire Harness-LH Lights with Overhead Guard) ......... 1

©2018 HYSTER COMPANY See Service Manual 2-149


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN LIGHTS CHASSIS – 48V

ITEM PART NO. DESCRIPTION QTY


19 1502625 Connector (DT PLU 8-Socket) ................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 7
19 1597773 Terminal ..................................................................................................... 1
20 ..... Connector Assembly (Harness Light Switch) ................................................. 1
20 1489656 Connector (4-Way) ..................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 4
20 1489657 Connector (Secondary Lock) ..................................................................... 1
21 1534828 Clip ................................................................................................................. 1
22 ..... Connector Assembly (Wire Harness-Main) .................................................... 1
22 1500925 Connector (DT REC 12-Pin) ...................................................................... 1
22 1531312 Terminal ..................................................................................................... 2
22 1330439 Plug ............................................................................................................ 3
22 1330437 Terminal (Pin) ............................................................................................. 6
22 1363885 Terminal (Pin) ............................................................................................. 1
23 ..... Connector Assembly (Wire Harness-Display) ................................................ 1
23 1489656 Connector (4-Way) ..................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 3
23 1330439 Plug ............................................................................................................ 1
23 1489657 Connector (Secondary Lock) ..................................................................... 1
24 1500901 Clip ................................................................................................................. 4

2-150 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-151


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-59)


MAIN LIGHTS CHASSIS — 80V

2-152 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN LIGHTS CHASSIS – 80V

ITEM PART NO. DESCRIPTION QTY


4610567 Wire Harness (Main Lights Chassis) (80V) ......................................................... 1
1 ..... Connector Assembly (DC-DC Converter) ...................................................... 1
1 1554879 Connector ................................................................................................... 1
1 1554877 Terminal ..................................................................................................... 2
1 1682736 Terminal ..................................................................................................... 2
2 ..... Connector Assembly (Brake Light Relay) ...................................................... 1
2 2100204 Receptacle ................................................................................................. 1
2 1655187 Terminal ..................................................................................................... 2
2 1689606 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (Reverse Relay) ........................................................... 1
3 2100204 Receptacle ................................................................................................. 1
3 1655187 Terminal ..................................................................................................... 2
3 1689606 Terminal ..................................................................................................... 2
4 ..... Connector Assembly (Pump Fan Relay) ........................................................ 1
4 1377860 Connector ................................................................................................... 1
4 4001753 Terminal ..................................................................................................... 2
4 1655183 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (Traction Fan Relay) .................................................... 1
5 1377860 Connector ................................................................................................... 1
5 4001753 Terminal ..................................................................................................... 2
5 1655183 Terminal ..................................................................................................... 2
6 275494 Conduit ........................................................................................................... AR
7 275496 Conduit ........................................................................................................... AR
8 275497 Conduit ........................................................................................................... AR
9 1534329 Clip ................................................................................................................. AR
10 275495 Conduit ........................................................................................................... AR
11 1402815 Clip ................................................................................................................. 6
12 ..... Connector Assembly (Traction Fan) ............................................................... 1
12 1490242 Connector (2 Way) ..................................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 2
12 1490243 Connector (Secondary Lock) ..................................................................... 1
13 ..... Connector Assembly (Traction Fan) ............................................................... 1
13 1490242 Connector (2 Way) ..................................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 2
13 1490243 Connector (Secondary Lock) ..................................................................... 1
14 ..... Connector Assembly (Pump Fan) .................................................................. 1
14 1490242 Connector (2 Way) ..................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 2
14 1490243 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector Assembly (Pump Fan) .................................................................. 1
15 1490242 Connector (2 Way) ..................................................................................... 1
15 1330438 Terminal (Socket) ....................................................................................... 2
15 1490243 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (Back-up Alarm) ........................................................... 1
16 1490242 Connector (2 Way) ..................................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 2
16 1490243 Connector (Secondary Lock) ..................................................................... 1
17 275493 Conduit ........................................................................................................... AR
18 1301784 E-Spade ......................................................................................................... 1
19 ..... Connector Assembly (Wire Harness-LH Lights with Overhead Guard) ......... 1

©2018 HYSTER COMPANY See Service Manual 2-153


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS
MAIN LIGHTS CHASSIS – 80V

ITEM PART NO. DESCRIPTION QTY


19 1502625 Connector (DT PLU 8-Socket) ................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 7
19 1597773 Terminal ..................................................................................................... 1
20 ..... Connector Assembly (Harness Light Switch) ................................................. 1
20 1489656 Connector (4-Way) ..................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 4
20 1489657 Connector (Secondary Lock) ..................................................................... 1
21 1534828 Clip ................................................................................................................. 1
22 ..... Connector Assembly (Wire Harness-Main) .................................................... 1
22 1500925 Connector (DT REC 12-Pin) ...................................................................... 1
22 1531312 Terminal ..................................................................................................... 2
22 1330439 Plug ............................................................................................................ 4
22 1330437 Terminal (Pin) ............................................................................................. 5
22 1363885 Terminal (Pin) ............................................................................................. 1
23 ..... Connector Assembly (Wire Harness-Display) ................................................ 1
23 1489656 Connector (4-Way) ..................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 3
23 1330439 Plug ............................................................................................................ 1
23 1489657 Connector (Secondary Lock) ..................................................................... 1
24 1500901 Clip ................................................................................................................. 4

2-154 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-155


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-60)


MAIN CHASSIS — W/O LIGHTS

2-156 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
MAIN CHASSIS – W/O LIGHTS

ITEM PART NO. DESCRIPTION QTY


4610584 Wire Harness (Without Lights) ............................................................................ 1
1 ..... Connector Assembly (Light Option Harness) ................................................. 1
1 1330423 Connector (8 Socket) ................................................................................. 1
1 1330438 Terminal (Socket) ....................................................................................... 2
1 1330439 Plug ............................................................................................................ 6
1 1330429 Connector (Secondary Lock) ..................................................................... 1
2 1402816 Clip ................................................................................................................. 1
3 275493 Conduit ........................................................................................................... AR
4 275495 Conduit ........................................................................................................... AR
5 275494 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Reverse Relay) ........................................................... 1
6 2100204 Receptacle ................................................................................................. 1
6 4056907 Terminal ..................................................................................................... 3
6 4056908 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (Fan Relay) .................................................................. 1
7 1377860 Connector ................................................................................................... 1
7 4001753 Terminal ..................................................................................................... 2
7 1655183 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (Traction Fan Relay) .................................................... 1
8 1377860 Connector ................................................................................................... 1
8 4001753 Terminal ..................................................................................................... 2
8 1655183 Terminal ..................................................................................................... 2
9 ..... Connector Assembly (Main Harness) ............................................................. 1
9 1500925 Connector (DT REC 12-Pin) ...................................................................... 1
9 1330439 Plug ............................................................................................................ 6
9 1330437 Terminal (Pin) ............................................................................................. 5
9 1363885 Terminal (Pin) ............................................................................................. 1
9 1352603 Secondary Lock ......................................................................................... 1
10 275496 Conduit ........................................................................................................... AR
11 1402815 Clip ................................................................................................................. 7
12 ..... Connector Assembly (Traction Fan) ............................................................... 1
12 1484557 Connector (2 Socket) ................................................................................. 1
12 1463139 Terminal ..................................................................................................... 2
13 ..... Connector Assembly (Traction Fan) ............................................................... 1
13 1484557 Connector (2 Socket) ................................................................................. 1
13 1463139 Terminal ..................................................................................................... 2
14 ..... Connector Assembly (Pump Fan) .................................................................. 1
14 1484557 Connector (2 Socket) ................................................................................. 1
14 1463139 Terminal ..................................................................................................... 2
14 1484558 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector Assembly (Pump Fan) .................................................................. 1
15 1484557 Connector (2 Socket) ................................................................................. 1
15 1463139 Terminal ..................................................................................................... 2
15 1484558 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (Backup Alarm) ............................................................ 1
16 1490242 Connector (2 Way) ..................................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 2
16 1490243 Connector (Secondary Lock) ..................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-157


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-61)


MANUAL INTERLOCK

ITEM PART NO. DESCRIPTION QTY


2100705 Wire Harness (Manual Interlock) ........................................................................ 1
1 1671887 Push Button Switch (Included with Manual Interlock Wire Harness) .............. 1
2 ..... Connector Assembly (Main Harness) ............................................................. 1
2 1561559 Connector (2 Pin) ....................................................................................... 1
2 1561755 Connector (Secondary Lock) ..................................................................... 1

2-158 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS (FIGURE 2-62)


SEAT — MANUAL HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


2104097 Wire Harness (Seat) ........................................................................................... 1
1 ..... Connector Assembly (Seat Sensor) ............................................................... 1
1 1531973 Connector ................................................................................................... 1
1 1531974 Connector (Secondary Lock) ..................................................................... 1
1 1463141 Terminal (Socket) ....................................................................................... 4
1 1484377 Plug ............................................................................................................ 2
2 1699754 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Main Harness) ............................................................. 1
3 1530960 Connector ................................................................................................... 1
3 1530961 Connector (Secondary Lock) ..................................................................... 1
3 1570624
1463140 Terminal (Pin) ............................................................................................. 4
3 1484377 Plug ............................................................................................................ 2

©2018 HYSTER COMPANY See Service Manual 2-159


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-63)


SEAT — MANUAL HYDRAULIC WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


4635373 Wire Harness ...................................................................................................... 1
1 ..... Connector Asssembly (Main Harness) ........................................................... 1
1 1530960 Connector ................................................................................................... 1
1 1530961 Connector (Secondary Lock) ..................................................................... 1
1 1484377 Plug ............................................................................................................ 2
1 1570624
1463140 Terminal (Pin) ............................................................................................. 4
2 ..... Connector Assembly (Seat Belt Switch Harness) .......................................... 1
2 1493465 Connector (2 Pin) ....................................................................................... 1
2 1330414 Connector (Secondary Lock) ..................................................................... 1
2 1531312 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (Seat Sensor) ............................................................... 1
3 1531973 Connector ................................................................................................... 1
3 1531974 Connector (Secondary Lock) ..................................................................... 1
3 1531312 Terminal ..................................................................................................... 4
3 1484377 Plug ............................................................................................................ 2
4 ..... Connector Assembly (Seat Belt Sequence Module) ...................................... 1
4 1502625 Connector (DT PLU 8-Socket) ................................................................... 1
4 1502626 Connector (Secondary Lock) ..................................................................... 1
4 1484377 Plug ............................................................................................................ 2
4 1597773 Terminal ..................................................................................................... 6

2-160 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-161


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-64)


SEAT — E-HYDRAULIC

2-162 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
SEAT – E-HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


2104030 Wire Harness (Seat) ........................................................................................... 1
1 ..... Connector Assembly (MLM Joystick / Armrest) ............................................. 1
1 1502625 Connector (DT PLU 8-Socket) ................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 7
1 1484377 Plug ............................................................................................................ 1
1 1502626 Connector (Secondary Lock) ..................................................................... 1
2 1699754 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Main Harness) ............................................................. 1
3 1500925 Connector (DT REC 12-Pin) ...................................................................... 1
3 1330437 Terminal (Pin) ............................................................................................. 11
3 1484377 Plug ............................................................................................................ 1
3 1352603 Secondary Lock ......................................................................................... 1
4 ..... Connector Assembly (Seat Sensor) ............................................................... 1
4 1531973 Connector ................................................................................................... 1
4 1463141 Terminal (Socket) ....................................................................................... 4
4 1484377 Plug ............................................................................................................ 2
4 1531974 Connector (Secondary Lock) ..................................................................... 1

©2018 HYSTER COMPANY See Service Manual 2-163


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-65)


SEAT — E-HYDRAULIC WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


4635372 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Main Harness) ............................................................. 1
1 1500925 Connector (DT REC 12-Pin) ...................................................................... 1
1 1352603 Secondary Lock ......................................................................................... 1
1 1484377 Plug ............................................................................................................ 1
1 1531312 Terminal ..................................................................................................... 11
2 ..... Connector Assembly (Seat Belt Switch Harness) .......................................... 1
2 1493465 Connector (2 Pin) ....................................................................................... 1
2 1330414 Connector (Secondary Lock) ..................................................................... 1
2 1531312 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (MLM/Joystick Arm Rest) ......................................... 1
3 1502625 Connector (DT PLU 8-Socket) ................................................................... 1
3 1502626 Connector (Secondary Lock) ..................................................................... 1
3 1484377 Plug ............................................................................................................ 1
3 1597773 Terminal ..................................................................................................... 7
4 ..... Connector Assembly (Seat Sensor) ............................................................... 1
4 1531973 Connector ................................................................................................... 1
4 1531974 Connector (Secondary Lock) ..................................................................... 1
4 1463141 Terminal (Socket) ....................................................................................... 4
4 1484377 Plug ............................................................................................................ 2
5 ..... Connector Assembly (Seat Belt Sequence Module) ...................................... 1
5 1502625 Connector (DT PLU 8-Socket) ................................................................... 1
5 1502626 Connector (Secondary Lock) ..................................................................... 1
5 1484377 Plug ............................................................................................................ 2
5 1597773 Terminal ..................................................................................................... 6

2-164 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 2-165


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-66)


STEERING COLUMN

2-166 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS
STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY


2108591 Wire Harness (Steer Column) ............................................................................. 1
1 2107952 Terminal ......................................................................................................... 2
2 ..... Conduit ........................................................................................................... AR
3 1402816 Clip ................................................................................................................. 1
4 ..... Connector Assembly (Steer Wheel Position Sensor) ..................................... 1
4 1673825 Connector ................................................................................................... 1
4 1673826 Terminal ..................................................................................................... 3
4 1673840 Seal (Green) ............................................................................................... 3
5 275494 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Diagnostic Connector) ................................................ 1
6 1597773 Terminal ..................................................................................................... 3
6 1532664 Connector (Secondary Lock) ..................................................................... 1
6 1566116 Connector (DT PLU 3-Socket, With Flange) .............................................. 1
7 1566117 Dust Cap (For Diagnostic Cable) ................................................................... 1
8 ..... Connector Assembly (Main Harness) ............................................................. 1
8 1541988 Connector (8 Pin) ....................................................................................... 1
8 1541989 Connector (Secondary Lock) ..................................................................... 1
8 1570624
1463140 Terminal (Pin) ............................................................................................. 7
8 1484377 Plug ............................................................................................................ 1

©2018 HYSTER COMPANY See Service Manual 2-167


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 2-67)


SYNCHRONOUS STEERING

ITEM PART NO. DESCRIPTION QTY


4610580 Wire Harness (Synchronous Steering) ............................................................... 1
1 ..... Connector Assembly (Steer Makeup Valve) .................................................. 1
1 1627833 Connector ................................................................................................... 1
1 1402814 Terminal ..................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
2 275493 Conduit ........................................................................................................... AR
3 ..... Fuse Assembly ............................................................................................... 1
3 4006675 Fuse Holder ................................................................................................ 1
3 346261 Fuse ........................................................................................................... 1
4 ..... Connector Assembly (Main Harness) ............................................................. 1
4 1561559 Connector (2 Pin) ....................................................................................... 1
4 1570624
1463140 Terminal (Pin) ............................................................................................. 2
4 1561755 Connector (Secondary Lock) ..................................................................... 1

2-168 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS (FIGURE 2-68)


JUMPER, REAR GRAB HANDLE

ITEM PART NO. DESCRIPTION QTY


4604015 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly ...................................................................................... 1
1 1330419 Connector ................................................................................................... 1
1 1330414 Connector (Secondary Lock) ..................................................................... 1
1 1597773 Terminal ..................................................................................................... 2
2 ..... Connector Assembly ...................................................................................... 1
2 1493465 Connector (2 Pin) ....................................................................................... 1
2 1330424 Connector (Secondary Lock) ..................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 2

©2018 HYSTER COMPANY See Service Manual 2-169


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NOTES

2-170 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

3 DRIVE UNIT
UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DIFFERENTIAL ASSEMBLY
WET BRAKE ............................................................................................................................................... 3-23
DRIVE AXLE AND ATTACHING PARTS ........................................................................................................ 3-2
DRIVE AXLE ASSEMBLY
WET BRAKE - RIGHT AND LEFT HAND HUBS (→ 2/2015) .................................................................... 3-4
WET BRAKE - RIGHT AND LEFT HAND HUBS (2/2015 →) .................................................................... 3-8
WET BRAKE - BRAKES AND DIFFERENTIAL (→ 2/2015) ...................................................................... 3-12
WET BRAKE - BRAKES AND DIFFERENTIAL (2/2015 →) ...................................................................... 3-16
WET BRAKE - INPUT PINION CARRIER (→ 2/2015) ............................................................................... 3-19
WET BRAKE - INPUT PINION CARRIER (2/2015 →) ............................................................................... 3-21
DRIVE TIRE AND WHEEL
E100-120XN ................................................................................................................................................ 3-26
E80XN-100XNS .......................................................................................................................................... 3-25
TRACTION MOTOR ........................................................................................................................................ 3-24

©2018 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DRIVE AXLE AND ATTACHING PARTS (FIGURE 3-1)

KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
1 1527889 Capscrew ................................................................................................... 1 1
2 221739 Washer ....................................................................................................... 1 1
3 284373 Motor Mount ............................................................................................... 1 1
4 4611214 Bracket ....................................................................................................... 1 1
5 1370949
1528888 Nut (Shoulder) ............................................................................................ 1 1
6 1527886 Capscrew ................................................................................................... 2 2
7 1460477 Nut .............................................................................................................. 2 2
8 4609346 Traction Motor (AC 36/48V) (FFigure 3-9)................................................ 1 1
8 4609345 Traction Motor (AC 80V) (FFigure 3-9)..................................................... 1 1
9 1683525 O-Ring ........................................................................................................ 1 1
10 193000 Snap Ring .................................................................................................. 1 1
11 4614434 Coupler ....................................................................................................... 1 1
12 1527892 Capscrew ................................................................................................... 10 10
13 1692643 Plug (Breather) ........................................................................................... 1 1
14 4018064 Capscrew ................................................................................................... 4 4
15 296434 Washer ....................................................................................................... 4 4
16 292660 Nut .............................................................................................................. 4 4
17 376026 Wheel Nut .................................................................................................. 16 16
18 b 4617722 Drive Axle (Wet) (FFigure 3-4, FFigure 3-6, FFigure 3-2)...................... 1 ..
18 b 4617723 Drive Axle (Wet) (FFigure 3-4, FFigure 3-6, FFigure 3-2)...................... .. 1
18 c 4642004 Drive Axle (Wet) (FFigure 3-3, FFigure 3-5, FFigure 3-7)...................... 1 ..

3-2 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
18 c 4642005 Drive Axle (Wet) (FFigure 3-3, FFigure 3-5, FFigure 3-7)...................... .. 1
a 1703667 Kit-Motor Band ........................................................................................... 1 1

FOOTNOTES:
a Not Illustrated c 2/2015 →
b → 2/2015

©2018 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DRIVE AXLE ASSEMBLY (FIGURE 3-2)


WET BRAKE — RIGHT AND LEFT HAND HUBS (→ 2/2015)

3-4 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DRIVE AXLE ASSEMBLY


WET BRAKE – RIGHT AND LEFT HAND HUBS (→ 2/2015)
KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
4617722 Drive Axle (Wet) ......................................................................................... 1 ..
4617723 Drive Axle (Wet) ......................................................................................... .. 1
1 4034358 Drive Axle Housing (LH) ........................................................................ 1 1
2 4030419 Capscrew ............................................................................................... 12 12
3 14595 Plug Assembly ....................................................................................... 1 1
3 199524 Plug ................................................................................................... 1 1
3 16484 O-Ring ............................................................................................... 1 1
4 1694406 Plug ........................................................................................................ 1 1
5 4014761 Washer (Sealing) ................................................................................... 1 1
6 287851 Capscrew ............................................................................................... 1 1
7 ..... Identification Plate ................................................................................. 1 1
8 4022996 Plug ........................................................................................................ 1 1
9 4022997 Washer .................................................................................................. 1 1
10 1579809
222443 Fitting ..................................................................................................... 1 1
10 16483 O-Ring ............................................................................................... 1 1
11 222444 Fitting ..................................................................................................... 1 1
11 1450764
16486 O-Ring ............................................................................................... 1 1
12 1521809 Drain Plug .............................................................................................. 1 1
13 293762 Capscrew ............................................................................................... 1 1
14 4034747 Drive Axle Housing (RH) ........................................................................ 1 1
15 4021258 Carrier Assembly (Planetary Gear) ........................................................ 2 ..
15 4015348 Carrier Assembly (Planetary Gear) ........................................................ .. 2
16 4019194 Snap Ring .......................................................................................... 1 1
17 4021257 Carrier (Planetary Gear) .................................................................... 1 ..
17 4015349 Carrier (Planetary Gear) .................................................................... .. 1
18 4038253 Gear Assembly .................................................................................. 3 3
19 122400 Snap Ring .......................................................................................... 3 3
20 4019238 Thrust Block ...................................................................................... 1 1
21 1683525 O-Ring ................................................................................................... 2 2
22 1675460 Ring Gear .............................................................................................. 2 2
23 4021255 Support (Wheel Bearing) ....................................................................... 2 ..
23 4021256 Support (Wheel Bearing) ....................................................................... .. 2
24 4030415 Capscrew ............................................................................................... 24 ..
24 4030418 Capscrew ............................................................................................... .. 24
25 1672079 Retainer Plate ........................................................................................ 2 2
26 293615 Capscrew ............................................................................................... 20 20
27 109453 O-Ring ................................................................................................... 4 4
28 4009606 Coupler .................................................................................................. 2 2
29 293646 Capscrew ............................................................................................... 28 28
30 4013871 Bearing Cap ........................................................................................... 2 2
31 4014259 Wheel Hub Assembly ............................................................................ 2 ..
31 4014261 Wheel Hub Assembly ............................................................................ .. 2
32 1669384 Oil Seal .............................................................................................. 1 1

©2018 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DRIVE AXLE ASSEMBLY


WET BRAKE – RIGHT AND LEFT HAND HUBS (→ 2/2015)
KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
33 1683375 Bearing Set ........................................................................................ 1 1
34 4014260 Wheel Hub ......................................................................................... 1 ..
34 4014262 Wheel Hub ......................................................................................... .. 1
35 1673440 Wheel Stud ........................................................................................ 8 8
36 1683374 Bearing Set ........................................................................................ 1 1

3-6 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DRIVE AXLE ASSEMBLY (FIGURE 3-3)


WET BRAKE — RIGHT AND LEFT HAND HUBS (2/2015 →)

3-8 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DRIVE AXLE ASSEMBLY


WET BRAKE – RIGHT AND LEFT HAND HUBS (2/2015 →)
KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
4642004 Drive Axle (Wet) ......................................................................................... 1 ..
4642005 Drive Axle (Wet) ......................................................................................... .. 1
1 4034358 Drive Axle Housing (LH) ........................................................................ 1 1
2 4030419 Capscrew ............................................................................................... 12 12
3 14595 Plug Assembly ....................................................................................... 1 1
3 199524 Plug ................................................................................................... 1 1
3 16484 O-Ring ............................................................................................... 1 1
4 1694406 Plug ........................................................................................................ 1 1
5 4014761 Washer (Sealing) ................................................................................... 1 1
6 287851 Capscrew ............................................................................................... 1 1
7 ..... Identification Plate ................................................................................. 1 1
8 4022996 Plug ........................................................................................................ 1 1
9 4022997 Washer .................................................................................................. 1 1
10 1579809
222443 Fitting ..................................................................................................... 1 1
10 16483 O-Ring ............................................................................................... 1 1
11 222444 Fitting ..................................................................................................... 1 1
11 1450764
16486 O-Ring ............................................................................................... 1 1
12 1521809 Drain Plug .............................................................................................. 1 1
13 293762 Capscrew ............................................................................................... 1 1
14 4034747 Drive Axle Housing (RH) ........................................................................ 1 1
15 4021258 Carrier Assembly (Planetary Gear) ........................................................ 2 ..
15 4015348 Carrier Assembly (Planetary Gear) ........................................................ .. 2
16 4019194 Snap Ring .......................................................................................... 1 1
17 4021257 Carrier (Planetary Gear) .................................................................... 1 ..
17 4015349 Carrier (Planetary Gear) .................................................................... .. 1
18 4038253 Gear Assembly .................................................................................. 3 3
19 122400 Snap Ring .......................................................................................... 3 3
20 4019238 Thrust Block ...................................................................................... 1 1
21 1683525 O-Ring ................................................................................................... 2 2
22 1675460 Ring Gear .............................................................................................. 2 2
23 4122707 Support .................................................................................................. 2 ..
23 4122708 Support .................................................................................................. .. 2
24 4030415 Capscrew ............................................................................................... 24 ..
24 4030418 Capscrew ............................................................................................... .. 24
25 4122709 Retainer Plate ........................................................................................ 2 2
26 293619 Capscrew ............................................................................................... 24 24
27 109453 O-Ring ................................................................................................... 4 4
28 4009606 Coupler .................................................................................................. 2 2
29 293646 Capscrew ............................................................................................... 28 28
30 4013871 Bearing Cap ........................................................................................... 2 2
31 4014259 Wheel Hub Assembly ............................................................................ 2 ..
31 4014261 Wheel Hub Assembly ............................................................................ .. 2
32 1669384 Oil Seal .............................................................................................. 1 1

©2018 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DRIVE AXLE ASSEMBLY


WET BRAKE – RIGHT AND LEFT HAND HUBS (2/2015 →)
KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
33 1683375 Bearing Set ........................................................................................ 1 1
34 4014260 Wheel Hub ......................................................................................... 1 ..
34 4014262 Wheel Hub ......................................................................................... .. 1
35 1673440 Wheel Stud ........................................................................................ 8 8
36 1683374 Bearing Set ........................................................................................ 1 1

3-10 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DRIVE AXLE ASSEMBLY (FIGURE 3-4)


WET BRAKE — BRAKES AND DIFFERENTIAL (→ 2/2015)

3-12 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DRIVE AXLE ASSEMBLY


WET BRAKE – BRAKES AND DIFFERENTIAL (→ 2/2015)
KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
4617722 Drive Axle (Wet) ......................................................................................... 1 ..
4617723 Drive Axle (Wet) ......................................................................................... .. 1
1 4034747 Drive Axle Housing (RH) ........................................................................ 1 1
2 4031484
4055017 Axle Shaft .............................................................................................. 1 1
3 1678059 Bearing Cone (Tapered Roller) .............................................................. 1 1
4 30076 Bearing Cup ........................................................................................... 2 2
5 1672068 Nut ......................................................................................................... 2 2
6 1668854 Bushing (Park Brake Shaft) ................................................................... 1 1
7 301991 O-Ring ................................................................................................... 1 1
8 136749 Screw ..................................................................................................... 2 2
9 4046047 Parking Brake Lever .............................................................................. 1 1
10 265732 O-Ring ................................................................................................... 1 1
11 58950 Snap Ring .............................................................................................. 1 1
12 14595 Plug Assembly ....................................................................................... 2 2
12 199524 Plug ................................................................................................... 1 1
12 16484 O-Ring ............................................................................................... 1 1
13 1521809 Drain Plug .............................................................................................. 2 2
14 1683651 O-Ring ................................................................................................... 2 2
15 4023010 Gear ....................................................................................................... 1 1
16 293646 Capscrew ............................................................................................... 12 12
17 4016756 Shaft (Park Brake) ................................................................................. 1 1
18 1673002 Dowel ..................................................................................................... 2 2
19 1673001 Pin .......................................................................................................... 2 2
20 4031481
4055020 Axle Shaft .............................................................................................. 1 1
21 4033638 Differential Assembly (FFigure 3-8)...................................................... 1 1
22 230443 Bearing Cone ......................................................................................... 1 1
23 4055570 Shim ....................................................................................................... 1 1
24 1579809
222443 Fitting ..................................................................................................... 1 1
24 16483 O-Ring ............................................................................................... 1 1
25 293762 Capscrew ............................................................................................... 2 2
26 4029055 O-Ring ................................................................................................... 1 1
26 b 4029056 O-Ring ................................................................................................... 1 1
26 b 4029057 O-Ring ................................................................................................... 1 1
27 4007708 O-Ring ................................................................................................... 1 1
27 b 4007709 O-Ring ................................................................................................... 1 1
27 b 4007710 O-Ring ................................................................................................... 1 1
28 4013888 Return Spring (Clutch Return) ............................................................... 3 3
29 4029061 Piston (Manual Park Brake) ................................................................... 1 1
30 4022812 Bolt ......................................................................................................... 3 3
31 4027927 Housing (Piston) .................................................................................... 1 1
32 296016 Capscrew ............................................................................................... 3 3
33 4014418 Dust Cap ................................................................................................ 1 1

©2018 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DRIVE AXLE ASSEMBLY


WET BRAKE – BRAKES AND DIFFERENTIAL (→ 2/2015)
KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
34 1672293 Bleeder Screw ....................................................................................... 1 1
35 4034015 Brake Assy ............................................................................................. 1 1
36 4034180 Hub (Brake Carrier) ............................................................................... 1 1
a 4035264 Snap Ring .............................................................................................. 2 2

FOOTNOTES:
a Not Illustrated b Optional

3-14 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DRIVE AXLE ASSEMBLY (FIGURE 3-5)


WET BRAKE — BRAKES AND DIFFERENTIAL (2/2015 →)

3-16 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DRIVE AXLE ASSEMBLY


WET BRAKE – BRAKES AND DIFFERENTIAL (2/2015 →)
KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
4642004 Drive Axle (Wet) ......................................................................................... 1 ..
4642005 Drive Axle (Wet) ......................................................................................... .. 1
1 4034747 Drive Axle Housing (RH) ........................................................................ 1 1
2 4031484
4055017 Axle Shaft .............................................................................................. 1 1
3 1678059 Bearing Cone (Tapered Roller) .............................................................. 1 1
4 30076 Bearing Cup ........................................................................................... 2 2
5 1672068 Nut ......................................................................................................... 2 2
6 1668854 Bushing (Park Brake Shaft) ................................................................... 1 1
7 301991 O-Ring ................................................................................................... 1 1
8 136749 Screw ..................................................................................................... 2 2
9 4046047 Parking Brake Lever .............................................................................. 1 1
10 265732 O-Ring ................................................................................................... 1 1
11 58950 Snap Ring .............................................................................................. 1 1
12 14595 Plug Assembly ....................................................................................... 2 2
12 199524 Plug ................................................................................................... 1 1
12 16484 O-Ring ............................................................................................... 1 1
13 1521809 Drain Plug .............................................................................................. 2 2
14 1683651 O-Ring ................................................................................................... 2 2
15 4023010 Gear ....................................................................................................... 1 1
16 293646 Capscrew ............................................................................................... 12 12
17 4016756 Shaft (Park Brake) ................................................................................. 1 1
18 1673002 Dowel ..................................................................................................... 2 2
19 1673001 Pin .......................................................................................................... 2 2
20 4031481
4055020 Axle Shaft .............................................................................................. 1 1
21 d 4033638 Differential Assembly (FFigure 3-8)...................................................... 1 1
21 f 4140496 Differential Assembly (FFigure 3-8)...................................................... 1 1
22 230443 Bearing Cone ......................................................................................... 1 1
23 4055570 Shim ....................................................................................................... 1 1
24 1579809
222443 Fitting ..................................................................................................... 1 1
24 16483 O-Ring ............................................................................................... 1 1
25 293762 Capscrew ............................................................................................... 2 2
26 c e 4051921 Piston Seal ............................................................................................. 1 1
26 g 4007708 O-Ring ................................................................................................... 1 1
27 c e 4051922 Piston Seal ............................................................................................. 1 1
27 g 4029055 O-Ring ................................................................................................... 1 1
28 4013888 Return Spring (Clutch Return) ............................................................... 3 3
29 ..... Piston (Manual Park Brake) ................................................................... 1 1
30 4022812 Bolt ......................................................................................................... 3 3
31 c e 4027927 Housing (Piston) .................................................................................... 1 1
31 g 4130310 Housing (Piston) .................................................................................... 1 1
32 296016 Capscrew ............................................................................................... 3 3
33 4014418 Dust Cap ................................................................................................ 1 1

©2018 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DRIVE AXLE ASSEMBLY


WET BRAKE – BRAKES AND DIFFERENTIAL (2/2015 →)
KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
34 1672293 Bleeder Screw ....................................................................................... 1 1
35 4034015 Brake Assy ............................................................................................. 1 1
36 4034180 Hub (Brake Carrier) ............................................................................... 1 1
a b 4035264 Snap Ring .............................................................................................. 2 2
4650812 Brake Chamber Assembly ..................................................................... 1 1

FOOTNOTES:
a Located on Differential Shaft e → 6/2016
b Not Illustrated f 4/2016 →
c Service with 4650812 Service Brake Assembly g 6/2016 →
d → 4/2016

3-18 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DRIVE AXLE ASSEMBLY (FIGURE 3-6)


WET BRAKE — INPUT PINION CARRIER (→ 2/2015)

KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
4617722 Drive Axle (Wet) ......................................................................................... 1 ..
4617723 Drive Axle (Wet) ......................................................................................... .. 1
1 4034747 Drive Axle Housing (RH) ........................................................................ 1 1
2 2101125 Shim ....................................................................................................... 1 1
3 2101126 Shim ....................................................................................................... 1 1
4 2101127 Shim ....................................................................................................... 1 1
5 2101128 Shim ....................................................................................................... 1 1
6 2101129 Shim ....................................................................................................... 1 1
7 2101124 Shim ....................................................................................................... 1 1
8 4023215 Carrier (Assembly) ................................................................................. 1 1
9 4022987 Pinion ................................................................................................ 1 1
10 230420 Bearing Cone .................................................................................... 1 1
11 230419 Bearing Cup ...................................................................................... 1 1
12 1672691 Washer .............................................................................................. 1 1
13 39756 O-Ring ............................................................................................... 1 1
14 4609330 Carrier (Input Pinion) ......................................................................... 1 1
15 a 4605834 Washer .............................................................................................. 11 11
16 a 293632 Capscrew .......................................................................................... 11 11
17 2050733 Nut ..................................................................................................... 1 1
18 1672693 Sleeve ............................................................................................... 1 1
19 2022352 Tapered Roller Bearing ..................................................................... 1 1

©2018 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
20 2050732 Lockwasher ....................................................................................... 1 1

FOOTNOTES:
a Not Included with Input Pinion Carrier Assembly

3-20 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DRIVE AXLE ASSEMBLY (FIGURE 3-7)


WET BRAKE — INPUT PINION CARRIER (2/2015 →)

KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
4642004 Drive Axle (Wet) ......................................................................................... 1 ..
4642005 Drive Axle (Wet) ......................................................................................... .. 1
1 4034747 Drive Axle Housing (RH) ........................................................................ 1 1
2 2101125 Shim ....................................................................................................... 1 1
3 2101126 Shim ....................................................................................................... 1 1
4 2101127 Shim ....................................................................................................... 1 1
5 2101128 Shim ....................................................................................................... 1 1
6 2101129 Shim ....................................................................................................... 1 1
7 2101124 Shim ....................................................................................................... 1 1
8 4023215 Carrier (Assembly) ................................................................................. 1 1
9 4022987 Pinion ................................................................................................ 1 1
10 230420 Bearing Cone .................................................................................... 1 1
11 230419 Bearing Cup ...................................................................................... 1 1
12 1672691 Washer .............................................................................................. 1 1
13 39756 O-Ring ............................................................................................... 1 1
14 4609330 Carrier (Input Pinion) ......................................................................... 1 1
15 a 4605834 Washer .............................................................................................. 11 11
16 a 293632 Capscrew .......................................................................................... 11 11
17 2050733 Nut ..................................................................................................... 1 1
18 1672693 Sleeve ............................................................................................... 1 1
19 2022352 Tapered Roller Bearing ..................................................................... 1 1

©2018 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

KEY:
A: E80XN-100XNS
B: E100-120XN
QTY
ITEM PART NO. DESCRIPTION A B
20 2050732 Lockwasher ....................................................................................... 1 1

FOOTNOTES:
a Not Included with Input Pinion Carrier Assembly

3-22 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DIFFERENTIAL ASSEMBLY (FIGURE 3-8)


WET BRAKE

ITEM PART NO. DESCRIPTION QTY


b 4033638 Differential Assembly .......................................................................................... 1
c 4140496 Differential Assembly .......................................................................................... 1
1 b 4033635 Differential Housing ........................................................................................ 1
1 c 4140495 Differential Housing ........................................................................................ 1
2 b. . . . . Washer (Side Gear) ....................................................................................... 2
2 c 1383457 Washer ........................................................................................................... 2
3 b. . . . . Gear (Side Differential) ................................................................................... 2
3 c 4140494 Gear , Differential Side ................................................................................... 2
4 ..... Gear (Pinion Differential) ................................................................................ 2
5 b. . . . . Shaft (Differential) .......................................................................................... 1
5 c 4143524 Shaft , Pinion, Differential ............................................................................... 1
6 302469 Roll Pin ........................................................................................................... 1
7 ..... Washer (Pinion Gear) ..................................................................................... 2
8 c 4140493 Spacer ............................................................................................................ 2
a 4035264 Snap Ring ....................................................................................................... 2
b 4068066 Kit (Differential) ............................................................................................... 1
c 4145666 Kit Differential ................................................................................................. 1

FOOTNOTES:
a Located on Shaft c 4/2016 →
b → 4/2016

©2018 HYSTER COMPANY See Service Manual 3-23


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

TRACTION MOTOR (FIGURE 3-9)

ITEM PART NO. DESCRIPTION QTY


4609346 Traction Motor (AC 36/48V) ................................................................................ 1
4609345 Traction Motor (80 Volt) ...................................................................................... 1
1 1654576 Capscrew ....................................................................................................... 13
2 320157 Washer ........................................................................................................... 13
3 292681 Lockwasher .................................................................................................... 13
4 4040108 End Head (Non-Drive Side) ............................................................................ 1
5 4040106 Capscrew ....................................................................................................... 1
6 1600027 Lockwasher .................................................................................................... 1
7 ..... Proximity Sensor ............................................................................................ 1
8 1705522 Spring (Bearing) ............................................................................................. 1
9 ..... Stator Housing ................................................................................................ 1
10 1555881 Nut .................................................................................................................. 13
11 1705523 Wheel (Proximity Sensor) ............................................................................... 1
12 4040100 Bearing ........................................................................................................... 1
13 ..... Rotor Assembly .............................................................................................. 1
14 4040101 Bearing ........................................................................................................... 1
15 4040103 End Head (Drive Side) ................................................................................... 1
16 4040104 Seal ................................................................................................................ 1
4040098 Kit-Hardware .................................................................................................. 1
4040099 Kit-Bearing ...................................................................................................... 1
4040102 Kit -Drive Side End Bell .................................................................................. 1
4040105 Kit-Sensor ....................................................................................................... 1
4040107 Kit -Non Drive Side End Bell .......................................................................... 1

3-24 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

DRIVE TIRE AND WHEEL (FIGURE 3-10)


E80XN-100XNS

KEY:
A: With Non-Marking Tire
B: With Smooth Rubber Tire
C: With Lug-Tread Tire
QTY
ITEM PART NO. DESCRIPTION A B C
1 1656323 Wheel And Tire (Assembly) (Standard Tread) .................................. 2 .. ..
1 1656324 Wheel And Tire (Assembly) (Wide Tread) ......................................... 2 .. ..
1 1541513 Wheel And Tire (Assembly) (Standard Tread) .................................. .. 2 ..
1 1541514 Wheel And Tire (Assembly) (Wide Tread) ......................................... .. 2 ..
2 1539313 Wheel (Standard Tread) ................................................................ 1 1 ..
2 1539315 Wheel (Wide Tread) ...................................................................... 1 1 ..
3 1655310 Cushion Tire .................................................................................. 1 .. ..
3 1541525 Cushion Tire .................................................................................. .. 1 ..
4 1541518 Wheel And Tire (Assembly) (Standard Tread) .................................. .. .. 2
4 1541517 Wheel And Tire (Assembly) (Wide Tread) ......................................... .. .. 2
5 1539313 Wheel (Standard Tread) ................................................................ .. .. 1
5 1539315 Wheel (Wide Tread) ...................................................................... .. .. 1
6 1541527 Cushion Tire .................................................................................. .. .. 1

©2018 HYSTER COMPANY See Service Manual 3-25


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DRIVE TIRE AND WHEEL (FIGURE 3-11)


E100-120XN

KEY:
A: With Non-Marking Tire
B: With Smooth Rubber Tire
C: With Lug-Tread Tire
QTY
ITEM PART NO. DESCRIPTION A B C
1 1656210 Wheel And Tire (Assembly) (Standard Tread) .................................. 2 .. ..
1 1656211 Wheel And Tire (Assembly) (Wide Tread) ......................................... 2 .. ..
1 1541519 Wheel And Tire (Assembly) (Standard Tread) .................................. .. 2 ..
1 1541520 Wheel And Tire (Assembly) (Wide Tread) ......................................... .. 2 ..
2 1539317 Wheel (Standard Tread) ................................................................ 1 1 ..
2 1539319 Wheel (Wide Tread) ...................................................................... 1 1 ..
3 1655318 Cushion Tire .................................................................................. 1 .. ..
3 1541528 Cushion Tire .................................................................................. .. 1 ..
4 1541523 Wheel And Tire (Assembly) (Standard Tread) .................................. .. .. 2
4 1541524 Wheel And Tire (Assembly) (Wide Tread) ......................................... .. .. 2
5 1539317 Wheel (Standard Tread) ................................................................ .. .. 1
5 1539319 Wheel (Wide Tread) ...................................................................... .. .. 1
6 1541530 Cushion Tire .................................................................................. .. .. 1

3-26 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

4 STEERING SYSTEM
UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE
WITHOUT SENSOR ................................................................................................................................... 4-2
STEER AXLE CYLINDER ............................................................................................................................... 4-6
STEER PUMP ASSEMBLY
→ 11/2014 .................................................................................................................................................. 4-16
11/2014 → .................................................................................................................................................. 4-18
STEER TIRE AND WHEEL ............................................................................................................................. 4-8
STEERING ACCUMULATOR ......................................................................................................................... 4-20
STEERING COLUMN ASSEMBLY
FIXED (→ 10/2013) .................................................................................................................................... 4-11
FIXED (10/2013 →) .................................................................................................................................... 4-12
TELESCOPIC (→ 10/2013) ........................................................................................................................ 4-14
TELESCOPIC (10/2013 →) ........................................................................................................................ 4-15
STEERING WHEEL AND COLUMN
FIXED .......................................................................................................................................................... 4-9
TELESCOPIC .............................................................................................................................................. 4-10

©2018 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

STEER AXLE (FIGURE 4-1)


WITHOUT SENSOR

4-2 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

STEER AXLE
WITHOUT SENSOR

ITEM PART NO. DESCRIPTION QTY


1552973 Steering Axle Assembly ...................................................................................... 1
1 1581295 Steering Axle (Frame) .................................................................................... 1
2 1507047 Spindle (LH) ................................................................................................... 1
3 13963 Grease Fitting ................................................................................................. 2
3 16040 Grease Fitting (Option) ................................................................................... 2
4 1388829 Dust Cap ........................................................................................................ 2
5 153716 Seal ................................................................................................................ 2
6 230421 Bearing Cup ................................................................................................... 2
7 153715 Bearing Cone ................................................................................................. 2
8 153717 Wear Sleeve ................................................................................................... 2
9 15235 Cotter Pin ....................................................................................................... 2
10 21110 Nut .................................................................................................................. 2
11 1508022 Washer ........................................................................................................... 2
12 1507393 Spindle (RH) ................................................................................................... 1
13 266733 Seal ................................................................................................................ 2
14 d 1507898 Tie Rod (Assembly) ........................................................................................ 2
14 c 4081913 Tie Rod Assembly (RH) .................................................................................. 1
14 c 4081914 Tie Rod Assembly (LH) .................................................................................. 1
15 d 1507561 Tie Rod ....................................................................................................... 1
15 c 4081911 Tie Rod (RH) .............................................................................................. 1
15 c 4081912 Tie Rod (LH) ............................................................................................... 1
16 b 185872 Bushing ...................................................................................................... 1
16 a 1568039 Bushing ...................................................................................................... 1
17 ..... Grease Fitting ................................................................................................. 2
18 127045 Clamp (Hose) ................................................................................................. 2
19 185869 Boot ................................................................................................................ 2
20 119236 Clamp ............................................................................................................. 2
21 58903 Snap Ring ....................................................................................................... 4
22 1568271 Pin .................................................................................................................. 2
23 293686 Capscrew ....................................................................................................... 8
24 2071097 Steering Cylinder (FFigure 4-2)..................................................................... 1
25 293628 Capscrew ....................................................................................................... 6
26 266728 Seal ................................................................................................................ 2
27 39678 O-Ring ............................................................................................................ 2
28 4009696 Bearing Cap ................................................................................................... 1
29 370466 Bearing Cap ............................................................................................... 2
30 4006723 Bearing Set (Option) .................................................................................. 1
30 1374823 Bearing Set ................................................................................................ 1
30 135657 Bearing Cone ......................................................................................... 2
31 135658 Bearing Cup ........................................................................................... 2
32 16009 Grease Fitting ............................................................................................. 2
33 185856 Shim (0.005 in.) .............................................................................................. AR
33 185857 Shim (0.007 in.) .............................................................................................. AR
33 185858 Shim (0.020 in.) .............................................................................................. AR
34 1525354 Rubber Mount ..................................................................................................... 2
35 293686 Capscrew ............................................................................................................ 4
36 296426 Washer ............................................................................................................... 8
37 4627358 Nut ...................................................................................................................... 4
38 1582299 Plate .................................................................................................................... 2
39 69029 Cap ..................................................................................................................... 2

©2018 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

STEER AXLE
WITHOUT SENSOR

ITEM PART NO. DESCRIPTION QTY


40 1383777 Nut ...................................................................................................................... 2
41 56997 Cotter Pin ............................................................................................................ 2
42 1383775 Washer ............................................................................................................... 2
43 153835 Bearing Cone ...................................................................................................... 2
44 153834 Bearing Cup ........................................................................................................ 2
45 30147 Bearing Cup ........................................................................................................ 2
46 230315 Bearing Cone ...................................................................................................... 2
47 44542 Seal ..................................................................................................................... 2
48 164639 Wear Sleeve ....................................................................................................... 2
49 352205 Rubber Mount ..................................................................................................... 2
2064554 Loctite ................................................................................................................. AR

FOOTNOTES:
a Greased c With Greased Bushing
b Teflon d With Teflon Bushing

4-4 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

STEER AXLE CYLINDER (FIGURE 4-2)

4-6 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

STEER AXLE CYLINDER


ITEM PART NO. DESCRIPTION QTY
2071097 Steering Cylinder ................................................................................................ 1
1 370415 Cylinder Rod ................................................................................................... 1
2 2071094 Rod Wiper ...................................................................................................... 2
3 1380092 Rod Seal ......................................................................................................... 2
4 1561005 End Cap ......................................................................................................... 1
5 268619 O-Ring ............................................................................................................ 2
6 147973 Back-Up Ring ................................................................................................. 2
7 118358 O-Ring ............................................................................................................ 2
8 370414 Tube Wldmt-Cylinder ...................................................................................... 1
9 2044371 Piston Seal ..................................................................................................... 1
1566700 Kit-Seal ............................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

STEER TIRE AND WHEEL (FIGURE 4-3)

KEY:
A: E80XN (18x6x12-1/8)
B: E80-120XN/E100XNS (18x7x12-1/8)
QTY
ITEM PART NO. DESCRIPTION A B
375333 Wheel and Tire (Smooth Tread Electric Compound) ................................. 2
375335 Wheel and Tire (Lug Tread Electric Compound) ....................................... 2
1655997 Wheel And Tire (Lug Tread Non-Marking) ................................................. 2 ..
1541537 Wheel And Tire (Plain Tread Standard Compound) .................................. .. 2
1541538 Wheel And Tire (Lug Tread) ....................................................................... .. 2
1656212 Wheel And Tire (Plain Tread Non-Marking) ............................................... .. 2
1 370444 Wheel ..................................................................................................... .. 2
2 806223 Cushion Tire (Lug Tread Electric Compound) ....................................... 1 ..
2 259648 Cushion Tire (Smooth Tread Electric Compound) ................................. 1 ..
2 1655316 Cushion Tire (Plain Tread Non Marking) ............................................... 1 ..
2 1541486 Cushion Tire (Smooth) (Plain Tread Standard Compound) ................... .. 1
2 1541490 Cushion Tire (Lug Tread) ....................................................................... .. 1
2 1655317 Cushion Tire (Plain Tread Non-Marking) ............................................... .. 1
a 376026 Wheel Nut .................................................................................................. 16 16

FOOTNOTES:
a Not Illustrated

4-8 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

STEERING WHEEL AND COLUMN (FIGURE 4-4)


FIXED

ITEM PART NO. DESCRIPTION QTY


1 1661883 Horn Button ......................................................................................................... 1
2 2111049 Nut (Horn Button) ................................................................................................ 1
3 1596408 Washer ............................................................................................................... 1
4 1661879 Rod ..................................................................................................................... 1
5 1551839 Steering Wheel (Without Spinner Knob) ............................................................. 1
5 1531563 Steering Wheel (With Spinner) ........................................................................... 1
5 1586109 Knob Assembly .............................................................................................. 1
5 1675583
1675581 Knob , Spinner ........................................................................................... 1
5 1675582 Cap ............................................................................................................. 1
5 1675583
1675581 Knob , Spinner ........................................................................................... 1
6 a 2111289 Steering Column (Fixed) (FFigure 4-6).............................................................. 1
6 c 4619561 Steering Column (Fixed) (FFigure 4-7).............................................................. 1
7 1554902 Screw .................................................................................................................. 2
8 373301 Strap Clamp ........................................................................................................ 1
9 b 4616919 Steering Hand Pump (FFigure 4-10)................................................................. 1
9 d 4634958 Steering Control Unit (FFigure 4-11)................................................................. 1
9 1467430 Kit-Seal ........................................................................................................... 1
10 a 1510117 Capscrew ............................................................................................................ 4
10 c 4043636 Capscrew ............................................................................................................ 4

FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2014 d 11/2014 →

©2018 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

STEERING WHEEL AND COLUMN (FIGURE 4-5)


TELESCOPIC

ITEM PART NO. DESCRIPTION QTY


1 1661883 Horn Button ......................................................................................................... 1
2 2111049 Nut (Horn Button) ................................................................................................ 1
3 1596408 Washer ............................................................................................................... 1
4 1661879 Rod ..................................................................................................................... 1
5 1551839 Steering Wheel (Without Spinner Knob) ............................................................. 1
5 1531563 Steering Wheel (With Spinner) ........................................................................... 1
5 1586109 Knob Assembly .............................................................................................. 1
5 1675583
1675581 Knob , Spinner ........................................................................................... 1
5 1675582 Cap ............................................................................................................. 1
5 1675583
1675581 Knob , Spinner ........................................................................................... 1
6 a 2111288 Steering Column (Telescopic) (FFigure 4-8)..................................................... 1
6 c 4619560 Steering Column (Telescopic) (FFigure 4-9)..................................................... 1
7 1554902 Screw .................................................................................................................. 2
8 373301 Strap Clamp ........................................................................................................ 1
9 b 4616919 Steering Hand Pump (FFigure 4-10)................................................................. 1
9 d 4634958 Steering Control Unit (FFigure 4-11)................................................................. 1
9 1467430 Kit-Seal ........................................................................................................... 1
10 a 1510117 Capscrew ............................................................................................................ 4
10 c 4043636 Capscrew ............................................................................................................ 4

FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2014 d 11/2014 →

4-10 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

STEERING COLUMN ASSEMBLY (FIGURE 4-6)


FIXED (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


2111289 Steering Column (Fixed) ..................................................................................... 1
1 1562492 Kit-Nut ............................................................................................................ 1
2 1707426 Kit-Shaft .......................................................................................................... 1
2 2046035 Switch ......................................................................................................... 1
2 1593347 Plate ........................................................................................................... 1
3 1707427 Kit-Support ..................................................................................................... 1
4 1707429
4089420 Kit-Gas Spring ................................................................................................ 1
5 1707402 Kit-Pivot .......................................................................................................... 1
6 1707428 Kit-Support ..................................................................................................... 1
7 1707430 Kit-Support ..................................................................................................... 1
8 1707407 Kit-Sensor ....................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

STEERING COLUMN ASSEMBLY (FIGURE 4-7)


FIXED (10/2013 →)

4-12 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

STEERING COLUMN ASSEMBLY


FIXED (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


4619561 Steering Column (Fixed) ..................................................................................... 1
1 1562492 Kit-Nut ............................................................................................................ 1
2 4071613 Kit (Upper) ...................................................................................................... 1
3 4038677 Kit Pivot (Lower) ............................................................................................. 1
4 4104385
4098460 Kit-Gas Spring ................................................................................................ 1
5 1665225 Sensor Assembly ................................................................................................ 1
5 1672339 Spring ................................................................................................................. 1
5 1359482 E-Ring ................................................................................................................. 2
6 1476421 Washer ............................................................................................................... 4
7 1554358
296001 Capscrew ............................................................................................................ 4

©2018 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

STEERING COLUMN ASSEMBLY (FIGURE 4-8)


TELESCOPIC (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


2111288 Steering Column (Telescopic) ............................................................................ 1
1 1562492 Kit-Nut ............................................................................................................ 1
2 1707398 Kit-Handle ....................................................................................................... 1
3 1707399 Kit-Steering Support ....................................................................................... 1
3 2046035 Switch ......................................................................................................... 1
3 1593347 Plate ........................................................................................................... 1
4 1707400 Kit-Support ..................................................................................................... 1
5 1707401
4089421 Kit-Gas Spring ................................................................................................ 1
6 1707402 Kit-Pivot .......................................................................................................... 1
7 1707403 Kit-Support ..................................................................................................... 1
8 1707404 Kit-Support ..................................................................................................... 1
9 1707405 Kit Lift-O-Mat .................................................................................................. 1
10 1707406 Kit-Lever ......................................................................................................... 1
11 1692284 Cable Assy ..................................................................................................... 1
12 1707407 Kit-Sensor ....................................................................................................... 1

4-14 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

STEERING COLUMN ASSEMBLY (FIGURE 4-9)


TELESCOPIC (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


4619560 Steering Column (Telescopic) ............................................................................ 1
1 1562492 Kit-Nut ............................................................................................................ 1
2 4071541 Kit (Upper Telescoping) .................................................................................. 1
3 4071542 Kit (Clamping Lever) ....................................................................................... 1
4 4071543 Kit (Lower Telescoping) .................................................................................. 1
5 4071544 Kit-Shaft (Shaft) .............................................................................................. 1
6 4038677 Kit Pivot (Lower) ............................................................................................. 1
7 4071546 Kit (Tilt Memory Cable) ................................................................................... 1
8 4071545 Kit (Tilt Memory Lever) ................................................................................... 1
9 4071549 Kit (Gas Spring-Small) .................................................................................... 1
10 4071548 Kit (Release Spring) ....................................................................................... 1
11 4071547 Kit (Gas Spring-Big) ....................................................................................... 1
12 1665225 Sensor Assembly (Steering Column) .................................................................. 1
12 1672339 Spring ................................................................................................................. 1
12 1359482 E-Ring ................................................................................................................. 2
13 1476421 Washer ............................................................................................................... 4

©2018 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

STEER PUMP ASSEMBLY (FIGURE 4-10)


(→ 11/2014)

4-16 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

STEER PUMP ASSEMBLY


(→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


4616919 Steering Hand Pump .......................................................................................... 1
1 1467390 Dust Seal ........................................................................................................ 1
2 ..... Housing Spool and Sleeve ............................................................................. 1
3 ..... Ball ................................................................................................................. 1
4 ..... Stop ................................................................................................................ 1
5 ..... Shaft Seal ....................................................................................................... 1
6 1467424 Seal (Integrated Column) ............................................................................... 1
7 ..... Bearing ........................................................................................................... 1
8 ..... Ring ................................................................................................................ 1
9 ..... Pin (Cross) ..................................................................................................... 1
10 ..... Kit Spring ........................................................................................................ 1
11 ..... Screw (With O-Ring) ...................................................................................... 5
12 ..... Cab ................................................................................................................. 1
13 ..... O-Ring ............................................................................................................ 5
14 ..... Ball ................................................................................................................. 1
15 ..... End Cover ...................................................................................................... 1
16 ..... O-Ring ............................................................................................................ 3
17 ..... Gear Set ......................................................................................................... 1
18 ..... Plate ............................................................................................................... 1
19 ..... Shaft ............................................................................................................... 1
20 ..... Relief Valve .................................................................................................... 1
21 ..... Spring (Relief Valve) ...................................................................................... 1
22 ..... Adjusting Screw .............................................................................................. 1
23 ..... O-Ring ........................................................................................................ 1
1467430 Kit-Seal ........................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

STEER PUMP ASSEMBLY (FIGURE 4-11)


(11/2014 →)

4-18 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

STEER PUMP ASSEMBLY


(11/2014 →)

ITEM PART NO. DESCRIPTION QTY


4634958 Steering Control Unit .......................................................................................... 1
1 ..... Dust Seal ........................................................................................................ 1
2 ..... Housing Spool and Sleeve ............................................................................. 1
3 ..... Ball ................................................................................................................. 1
4 ..... Stop ................................................................................................................ 1
5 ..... Seal ................................................................................................................ 1
6 ..... Shaft Seal ....................................................................................................... 1
7 ..... Bearing ........................................................................................................... 1
8 ..... Ring ................................................................................................................ 1
9 ..... Pin .................................................................................................................. 1
10 ..... Spring ............................................................................................................. 1
11 ..... Shaft ............................................................................................................... 1
12 ..... O-Ring ............................................................................................................ 3
13 ..... Plate ............................................................................................................... 1
14 ..... Gear Set ......................................................................................................... 1
15 ..... End Cover ...................................................................................................... 1
16 ..... Ball ................................................................................................................. 2
17 ..... Pin .................................................................................................................. 1
18 ..... O-Ring ............................................................................................................ 5
19 ..... Screws ............................................................................................................ 5
20 ..... O-Ring ............................................................................................................ 4
21 ..... O-Ring ............................................................................................................ 1
22 ..... Cap ................................................................................................................. 1
23 ..... Adjusting Screw .............................................................................................. 1
24 ..... O-Ring ........................................................................................................ 1
25 ..... Spring (Relief Valve) ...................................................................................... 1
26 ..... Relief Valve .................................................................................................... 1
1467430 Kit-Seal ............................................................................................................... 1
4002477 Kit-Seal ............................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

STEERING ACCUMULATOR (FIGURE 4-12)

ITEM PART NO. DESCRIPTION QTY


1 2110399 Accumulator ........................................................................................................ 1
2 181899 Clamp ................................................................................................................. 2
3 1510113 Capscrew ............................................................................................................ 2
4 1382472
1502543 Nut ...................................................................................................................... 2
5 1486740 Fitting .................................................................................................................. 1
6 4614461 Hose ................................................................................................................... 1
7 1543698 Clamp (Swivel) .................................................................................................... 1
8 1606544 Clamp (Swivel) .................................................................................................... 1

4-20 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 5
BRAKE/ACCELERATOR SYSTEM

DESCRIPTION PAGE

ACCELERATOR PEDAL ASSEMBLY (MONOTROL) .................................................................................... 5-9


ACCELERATOR PEDAL ASSEMBLY (STANDARD) ..................................................................................... 5-8
BRAKE ASSEMBLY ........................................................................................................................................ 5-4
BRAKE SYSTEM ............................................................................................................................................. 5-2
MASTER CYLINDER ...................................................................................................................................... 5-7
PARKING BRAKE VALVE ............................................................................................................................... 5-6

©2018 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BRAKE SYSTEM (FIGURE 5-1)

5-2 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BRAKE SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 ..... Actuator Assembly .............................................................................................. 1
1 4119571 Kit-Park Brake Actuator .................................................................................. 1
2 1510113 Capscrew ............................................................................................................ 1
3 1487063 Fitting .................................................................................................................. 1
4 1391432 Clamp ................................................................................................................. 1
5 1393879 Nut ...................................................................................................................... 1
6 4051091 Rod End .............................................................................................................. 1
7 153 Pin ....................................................................................................................... 1
8 1530011 Pin , Cotter .......................................................................................................... 1
9 4614915 Hose Assy (Actuator) .......................................................................................... 1
10 1527880 Capscrew ............................................................................................................ 2
11 4051087 Plate .................................................................................................................... 2
12 221573 Capscrew ............................................................................................................ 1
13 221771 Washer ............................................................................................................... 2
14 15117 Locknut ............................................................................................................... 1
15 15028 Nut ...................................................................................................................... 1
16 1527888 Capscrew ............................................................................................................ 3
17 1370949
1528888 Nut (Shoulder) .................................................................................................... 3
18 1646439 Reservoir Assembly (Mineral Oil) ....................................................................... 1
18 2314223 Reservoir (Assembly) ..................................................................................... 1
18 2021341 Cap ............................................................................................................. 1
18 2077604 Tank Assembly ........................................................................................... 1
18 2021343 Packing ...................................................................................................... 1
18 1645381 Diaphragm ...................................................................................................... 1
18 1646397 Cap ................................................................................................................. 1
19 2021353 Holder , Reservoir Tank ...................................................................................... 1
20 1510126 Screw (Button Head) .......................................................................................... 1
21 325182 Nut , Foldover ..................................................................................................... 1
22 1486738 Fitting .................................................................................................................. 1
23 2111658 Hose Assy ........................................................................................................... 1
24 1659021 Hose (Low Pressure) .......................................................................................... 1
25 166857 Clamp ................................................................................................................. 2
26 166285 Clamp ................................................................................................................. 1
27 1614087 Insert ................................................................................................................... 1
28 1527878 Capscrew ............................................................................................................ 1
29 ..... Brake Assembly (FFigure 5-2)........................................................................... 1
30 4616137 Hose Assy (Park Brake) ..................................................................................... 1
31 4613409 Hose Assy (Brake Supply) .................................................................................. 1
32 a 1487063 Fitting .................................................................................................................. 1
32 b 1486578 Fitting .................................................................................................................. 1
33 b 4101196 Fitting .................................................................................................................. 1

FOOTNOTES:
a → 4/2014 b 4/2014 →

©2018 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BRAKE ASSEMBLY (FIGURE 5-2)

5-4 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

BRAKE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 1673283 Pad (Brake Pedal) .............................................................................................. 1
2 4035941 Pedal Assy .......................................................................................................... 1
3 4025497 Bushing .......................................................................................................... 2
4 1582301 Spring (Inner) ...................................................................................................... 1
4 1582300 Spring (Outer) ..................................................................................................... 1
5 292571 Capscrew ............................................................................................................ 1
6 296427 Washer ............................................................................................................... 1
7 4025179 Tube .................................................................................................................... 1
8 4042993 Mounting Weldment ............................................................................................ 1
9 1586436 Nut ...................................................................................................................... 1
10 1527884 Capscrew ............................................................................................................ 1
11 1593336 Nut ...................................................................................................................... 2
12 4019192 Clip , Nut ............................................................................................................. 1
13 1693441 Clip ...................................................................................................................... 1
14 296152 Capscrew ............................................................................................................ 1
15 4040181 Handle (Pump) .................................................................................................... 1
16 4040177 Parking Brake Valve (FFigure 5-3).................................................................... 1
17 1677833 Screw .................................................................................................................. 1
18 1480237 Nut (Fold Over) ................................................................................................... 2
19 4031645 Handle (Valve) .................................................................................................... 1
20 1486740 Fitting .................................................................................................................. 1
20 6992657
265787 O-Ring ............................................................................................................ 1
21 1490533 Fitting .................................................................................................................. 1
22 a 1487063 Fitting .................................................................................................................. 1
22 b 1486578 Fitting .................................................................................................................. 1
23 4083394 Setscrew ............................................................................................................. 1
24 296018 Capscrew ............................................................................................................ 2
25 4040621 Master Cylinder (FFigure 5-4)........................................................................... 1
26 1707679
4083331 Pressure Transducer .......................................................................................... 1
27 1460477 Nut ...................................................................................................................... 2
28 1527884 Capscrew ............................................................................................................ 2
29 1378435 Pin ....................................................................................................................... 1
30 1351689 Locking Cotter Pin .............................................................................................. 1
31 1487058 Fitting .................................................................................................................. 1

FOOTNOTES:
a → 4/2014 b 4/2014 →

©2018 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

PARKING BRAKE VALVE (FIGURE 5-3)

ITEM PART NO. DESCRIPTION QTY


1 4040177 Parking Brake Valve (Assembly) ........................................................................ 1
2 4052832
4089818 Hand Pump .................................................................................................... 1
2 4034186 Kit-Seal ....................................................................................................... 1
3 222442 Fitting Assembly ............................................................................................. 2
3 204128 Plug ............................................................................................................ 1
3 16481 O-Ring ........................................................................................................ 1
4 4052831 Valve .............................................................................................................. 1
4 4052830 Kit-Seal ....................................................................................................... 1
5 1701262 Solenoid Valve ............................................................................................... 1
5 1701263 Kit-Seal Valve ............................................................................................. 1
6 1701255 Capscrew ....................................................................................................... 2
7 4052829 Relief Valve .................................................................................................... 1
7 1618483 Kit-Valve ..................................................................................................... 1

5-6 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MASTER CYLINDER (FIGURE 5-4)

ITEM PART NO. DESCRIPTION QTY


4040621 Master Cylinder ................................................................................................... 1
1 ..... Piston Assembly ............................................................................................. 1
2 ..... Seal ................................................................................................................ 1
3 ..... Seal ................................................................................................................ 1
4 ..... Spring ............................................................................................................. 1
5 ..... Bushing .......................................................................................................... 1
6 ..... Washer ........................................................................................................... 1
7 ..... Snap Ring ....................................................................................................... 1
8 ..... Clevis .................................................................................................................. 1
9 ..... Nut ...................................................................................................................... 1
10 ..... Boot .................................................................................................................... 1
11 ..... Rod ..................................................................................................................... 1
12 1378435 Pin ....................................................................................................................... 1
13 1351689 Locking Cotter Pin .............................................................................................. 1
4055341 Kit-Repair Master Cylinder (Major) ..................................................................... 1
4055342 Kit-Repair Master Cylinder (Minor) ................................................................. 1

©2018 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

ACCELERATOR PEDAL ASSEMBLY (STANDARD) (FIGURE 5-5)

ITEM PART NO. DESCRIPTION QTY


1 4016800
4142049 Accelerator Pedal (Standard w/ Pad) ................................................................. 1
1 4016802 Accelerator Pedal (Cover) .............................................................................. 1
1 4083440 Kit-Sensor ....................................................................................................... 1
2 369242 Capscrew ............................................................................................................ 3
3 313828 Nut ...................................................................................................................... 3

5-8 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

ACCELERATOR PEDAL ASSEMBLY (MONOTROL) (FIGURE 5-6)

ITEM PART NO. DESCRIPTION QTY


1 1652183
4050140
4142048 Accelerator Pedal ............................................................................................... 1
2 369242 Capscrew ............................................................................................................ 3
3 313828 Nut ...................................................................................................................... 3

©2018 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NOTES

5-10 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

6 HYDRAULIC SYSTEM
UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC MOTOR ASSEMBLY


WITH 29 CC PUMP (11/2014 →) ............................................................................................................... 6-20
HYDRAULIC CONTROL VALVE
INLET SECTION - MANUAL HYDRAULIC ................................................................................................. 6-36
INLET SECTION - ELECTRO-HYDRAULIC ............................................................................................... 6-44
LIFT, TILT, AND AUXILIARY - MANUAL HYDRAULIC .............................................................................. 6-34
LIFT, TILT, AND AUXILIARY - ELECTRO-HYDRAULIC ............................................................................ 6-42
HYDRAULIC CONTROL VALVE AND FITTINGS
ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ....................................................................... 6-38
MANUAL HYDRAULIC - THREE AND FOUR FUNCTION ......................................................................... 6-29
HYDRAULIC CONTROL VALVE ASSEMBLY
ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ....................................................................... 6-40
MANUAL HYDRAULIC - THREE AND FOUR FUNCTION ......................................................................... 6-31
HYDRAULIC HOSES
STEERING .................................................................................................................................................. 6-8
HYDRAULIC MOTOR ASSEMBLY
→ 11/2014 .................................................................................................................................................. 6-16
WITH 33 CC PUMP (11/2014 →) ............................................................................................................... 6-22
HYDRAULIC PUMP
29 CC (11/2014 →) .................................................................................................................................... 6-12
33 CC .......................................................................................................................................................... 6-14
HYDRAULIC PUMP AND MOTOR MOUNTING
WET SPLINE DRIVE 29 CC (11/2014 →) ................................................................................................. 6-10
WET SPLINE DRIVE 33 CC ....................................................................................................................... 6-11
HYDRAULIC SUPPLY AND RETURN
PAGE 1 OF 2 .............................................................................................................................................. 6-2
PAGE 2 OF 2 .............................................................................................................................................. 6-4
HYDRAULIC TANK AND ATTACHING PARTS .............................................................................................. 6-6
MANUAL CONTROL LEVERS ........................................................................................................................ 6-26
TILT CYLINDER .............................................................................................................................................. 6-48
TILT CYLINDER AND ATTACHING PARTS ................................................................................................... 6-46

©2018 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-1)


PAGE 1 OF 2

6-2 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


PAGE 1 OF 2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 4618836 Hose (Manual Hydraulics) .......................................................................... 1 1
1 4618837 Hose (E-Hydraulics) ................................................................................... 1 1
2 4609374 Hose ........................................................................................................... 1 1
3 119236 Clamp ......................................................................................................... 2 2
4 4609385 Hose Assy .................................................................................................. 1 1
5 127045 Clamp (Hose) ............................................................................................. 1 1
6 1316496 Clamp ......................................................................................................... 1 1
7 1384698 Clamp ......................................................................................................... 1 1
8 1393879 Nut .............................................................................................................. 2 2
9 1527880 Capscrew ................................................................................................... 3 3
10 298132 Clamp ......................................................................................................... 1 1
11 2081865 Surge Tank ................................................................................................. 1 1
12 1582161 Breather ..................................................................................................... 1 1
13 296015 Capscrew ................................................................................................... 1 1
14 1617083 Spacer ........................................................................................................ 1 1
15 1382472
1502543 Nut .............................................................................................................. 1 1
16 1460674 Hose ........................................................................................................... 1 1
17 1480237 Nut (Fold Over) .......................................................................................... 2 2
18 4109993
1527879 Capscrew ................................................................................................... 1 1
19 1502007 Hose Clamp ............................................................................................... 4 4
20 4048299 Hose ........................................................................................................... 1 1
21 173247 Clamp ......................................................................................................... 1 1
22 ..... Hydraulic Tank Assembly (FFigure 6-3)................................................... 1 1
23 222510 Fitting ......................................................................................................... 1 1

©2018 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-2)


PAGE 2 OF 2

6-4 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


PAGE 2 OF 2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 4609395 Hose Assy (3 Function) .............................................................................. 2 2
2 4615286 Hose Clamp ............................................................................................... 1 2
3 4609349 Hose Clamp (Top Plate) ............................................................................. 1 2
4 1393879 Nut .............................................................................................................. 1 2
5 1510116 Capscrew ................................................................................................... 1 2
6 1502809 Hose Clamp ............................................................................................... 1 2
7 1360507 Clamp ......................................................................................................... 1 2
8 4609396 Hose Assy (4 Function) .............................................................................. .. 2
9 4609394 Hose Assy (Hoist) ...................................................................................... 1 1
10 1487063 Fitting (Tilt) ................................................................................................. 3 3
11 1516199 Fitting (Tilt) ................................................................................................. 1 1
12 1644603 Fitting (Tilt) ................................................................................................. 2 2
13 4609390 Hose Assy (Tilt) .......................................................................................... 2 2
14 4609571 Hose Assy (Tilt) .......................................................................................... 1 1
15 4609391 Hose Assy (Tilt) .......................................................................................... 2 2
16 4613927 Hose Assy (Tilt) .......................................................................................... 1 1
17 ..... Control Valve and Fittings (FFigure 6-13, FFigure 6-17)......................... 1 1
a b 1579809
222443 Fitting ......................................................................................................... 1 1
a b 1529016 Fitting (Cap) (3 and 4 Function Hose Cap) ................................................ 4 4
a b 1556899 Fitting (Hoist Hose Cap) ............................................................................. 1 1

FOOTNOTES:
a Not Illustrated b Without Mast

©2018 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC TANK AND ATTACHING PARTS (FIGURE 6-3)

6-6 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC TANK AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 4606127 Hydraulic Filter (Assembly) ................................................................................. 1
2 4048443 Fitting .................................................................................................................. 1
3 1617585 Strainer ............................................................................................................... 1
3 18909 O-Ring ............................................................................................................ 1
4 1382472
1502543 Nut ...................................................................................................................... 4
5 c 222510 Fitting .................................................................................................................. 1
5 d 14595 Plug Assembly .................................................................................................... 1
5 16484 O-Ring ............................................................................................................ 1
6 200659 Fitting .................................................................................................................. 1
6 16982 O-Ring ............................................................................................................ 1
7 1528481 Plug (With O-Ring for Drain) ............................................................................... 1
8 2060809 Dipstick ............................................................................................................... 1
8 1580682 O-Ring ............................................................................................................ 1
9 4147367
1487061 Fitting .................................................................................................................. 1
10 ..... Hydraulic Filter Bowl Assembly .......................................................................... 1
11 a. . . . . Filter Element ...................................................................................................... 1
12 b 1650732 Sensor (Tank Level) ........................................................................................... 1
13 b 1520513 Clip ...................................................................................................................... 1
14 b 1688347 Adapter ............................................................................................................... 1
15 b 2068337 Pressure Switch .................................................................................................. 1
16 1393879 Nut ...................................................................................................................... 2
17 1510113 Capscrew ............................................................................................................ 2
18 4026967 Link ..................................................................................................................... 1
19 313828 Nut ...................................................................................................................... 1
20 1581558 Washer ............................................................................................................... 1
21 4025281 Hyd Tank Wldmt ................................................................................................. 1

FOOTNOTES:
a Service with Kit 1707195 Filter Element and Cap c With Vent Line
Seal d Without Vent Line (Not Shown)
b With System Monitoring Option

©2018 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC HOSES (FIGURE 6-4)


STEERING

6-8 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC HOSES
STEERING
KEY:
A: With Fixed Steering Column
B: With Telescopic Steering Column
QTY
ITEM PART NO. DESCRIPTION A B
1 1384698 Clamp ......................................................................................................... 1 1
2 4616852 Hose Assy (Steering Supply) ..................................................................... 1 ..
2 4616851 Hose Assy (Steering Supply) ..................................................................... .. 1
3 4609572 Hose Assy (Steering Return) ..................................................................... 1 ..
3 4609388 Hose Assy (Steering Return) ..................................................................... .. 1
4 4609502 Hose Assy (Steering Load Sense) ............................................................. 1 ..
4 4609384 Hose Assy (Steering Load Sense) ............................................................. .. 1
5 4609504 Hose Assy (Steer Axle) .............................................................................. 2 ..
5 4609387 Hose Assy (Steer Axle) .............................................................................. .. 2
6 325182 Nut , Foldover ............................................................................................. 3 3
7 4609650 Bracket ....................................................................................................... 2 2
8 1527876 Capscrew ................................................................................................... 3 3
9 1393879 Nut .............................................................................................................. 1 1
10 176454 Clamp ......................................................................................................... 1 1
11 1510113 Capscrew ................................................................................................... 1 1
12 b 4609383 Hose Assy (Steer Axle) .............................................................................. 2 2
12 a 4610375 Hose Assy (Steer Axle) .............................................................................. 2 2
13 176454 Clamp ......................................................................................................... 3 3
14 1480237 Nut (Fold Over) .......................................................................................... 1 1
15 4109993
1527879 Capscrew ................................................................................................... 1 1
16 1528587 Fitting ......................................................................................................... 2 2
17 4024213 Fitting ......................................................................................................... 2 2
18 1707283 Hose Clamp ............................................................................................... 1 1
19 287844 Capscrew ................................................................................................... 1 1
20 313805 Nut .............................................................................................................. 1 1
21 1393879 Nut .............................................................................................................. 2 2
22 1527880 Capscrew ................................................................................................... 2 2
23 4032052 Bracket ....................................................................................................... 1 1
24 1614087 Insert .......................................................................................................... 2 2
25 1527878 Capscrew ................................................................................................... 2 2
26 ..... Control Valve And Fittings (FFigure 6-13, FFigure 6-17)......................... 1 1
27 ..... Steer Axle Cylinder (FFigure 4-2)............................................................. 1 1
28 ..... Steering Pump Assembly (FFigure 4-10).................................................. 1 1

FOOTNOTES:
a E100-120XN b E80-100XNS

©2018 HYSTER COMPANY See Service Manual 6-9


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC PUMP AND MOTOR MOUNTING (FIGURE 6-5)


WET SPLINE DRIVE 29 CC (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


1 4624842 Hydraulic Pump (Wet Spline Drive 29 cc) (FFigure 6-7)................................... 1
2 1516209 Fitting .................................................................................................................. 1
3 4610150 Adapter ............................................................................................................... 1
4 1510117 Capscrew ............................................................................................................ 2
5 4109993
1527879 Capscrew ............................................................................................................ 6
6 4610231 Bracket ................................................................................................................ 1
7 1370949
1528888 Nut (Shoulder) .................................................................................................... 3
8 1384366 Washer (Snubbing) ............................................................................................. 3
9 284373 Motor Mount ........................................................................................................ 3
10 1583945 Capscrew ............................................................................................................ 3
11 4610230 Bracket ................................................................................................................ 1
12 4630522 Pump Motor (AC 48V) (FFigure 6-10)............................................................... 1
12 4630523 Pump Motor (AC 80V) (FFigure 6-10)............................................................... 1
13 4609558 Kit-Motor Band .................................................................................................... 1
13 a 302156 Setscrew ......................................................................................................... 2
13 a 251099 Loctite ............................................................................................................. AR

FOOTNOTES:
a Not Illustrated

6-10 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC PUMP AND MOTOR MOUNTING (FIGURE 6-6)


WET SPLINE DRIVE 33 CC

ITEM PART NO. DESCRIPTION QTY


1 4608590 Hydraulic Pump (Wet Spline Drive 33 cc) (FFigure 6-8)................................... 1
2 1516209 Fitting .................................................................................................................. 1
3 4610150 Adapter ............................................................................................................... 1
4 1510117 Capscrew ............................................................................................................ 2
5 4109993
1527879 Capscrew ............................................................................................................ 6
6 4610231 Bracket ................................................................................................................ 1
7 1370949
1528888 Nut (Shoulder) .................................................................................................... 3
8 1384366 Washer (Snubbing) ............................................................................................. 3
9 284373 Motor Mount ........................................................................................................ 3
10 1583945 Capscrew ............................................................................................................ 3
11 4610230 Bracket ................................................................................................................ 1
12 b 4609556 Hydraulic Motor (AC 48V) (FFigure 6-9)............................................................ 1
12 c 4634923 Hydraulic Motor Assembly (AC 48V) (FFigure 6-11)......................................... 1
12 b 4609557 Hydraulic Motor (AC 80V) (FFigure 6-9)............................................................ 1
12 c 4634924 Hydraulic Motor Assembly (AC 80V) (FFigure 6-11)......................................... 1
13 4609558 Kit-Motor Band .................................................................................................... 1
13 a 302156 Setscrew ......................................................................................................... 2
13 a 251099 Loctite ............................................................................................................. AR

FOOTNOTES:
a Not Illustrated c 11/2014 →
b → 11/2014

©2018 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC PUMP (FIGURE 6-7)


29 CC (11/2014 →)

6-12 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC PUMP
29 CC (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


4624842 Hydraulic Pump .................................................................................................. 1
1 4101923 Gear Set ......................................................................................................... 1
1 ..... Driven Gear ................................................................................................ 1
2 ..... Drive Gear .................................................................................................. 1
3 ..... Plate ............................................................................................................... 1
4 ..... Seal ................................................................................................................ 1
5 4101930 Flange ............................................................................................................ 1
6 4101925 Screw ............................................................................................................. 4
7 4101928 Plate ............................................................................................................... 2
8 4101929 Cover Plate ..................................................................................................... 1
9 ..... Dowel ............................................................................................................. 4
10 ..... Back-up .......................................................................................................... 2
11 ..... Seal Plate ....................................................................................................... 2
a 4101924 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2018 HYSTER COMPANY See Service Manual 6-13


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC PUMP (FIGURE 6-8)


33 CC

6-14 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC PUMP
33 CC

ITEM PART NO. DESCRIPTION QTY


4608590 Hydraulic Pump .................................................................................................. 1
1 4043371 Gear (Set) ....................................................................................................... 1
1 4043373 Gear (Driven) ............................................................................................. 1
2 4043374 Gear (Drive) ............................................................................................... 1
3 4043375 Plate ............................................................................................................... 1
4 ..... Seal ................................................................................................................ 1
5 1701714 Flange ............................................................................................................ 1
6 1622216 Screw ............................................................................................................. 4
7 4043372 Plate ............................................................................................................... 2
8 1675590 Cover Plate ..................................................................................................... 1
9 1578672 Dowel ............................................................................................................. 4
10 ..... Back-up .......................................................................................................... 2
11 ..... Seal Plate ....................................................................................................... 2
a 1675593 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2018 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC MOTOR ASSEMBLY (FIGURE 6-9)


(→ 11/2014)

6-16 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC MOTOR ASSEMBLY


(→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


a 4609556 Hydraulic Motor (Assembly) ................................................................................ 1
b 4609557 Hydraulic Motor (Assembly) ................................................................................ 1
1 4029186 Base ............................................................................................................... 1
2 4029185 Screw ............................................................................................................. 2
3 4029184 Terminal ......................................................................................................... 1
4 296419 Washer ........................................................................................................... 3
5 296128 Nut .................................................................................................................. 3
6 1591542 Screw ............................................................................................................. 3
7 136692 Nut .................................................................................................................. 3
8 388049
292682 Lockwasher .................................................................................................... 3
9 4029189 Seal ................................................................................................................ 1
10 4029188
1627275 Bearing ........................................................................................................... 1
11 1507307 O-Ring ............................................................................................................ 1
12 4029187 Shield ............................................................................................................. 1
13 a 4029183 Stator .............................................................................................................. 1
13 b 4029195 Stator .............................................................................................................. 1
14 4029194 Rotor ............................................................................................................... 1
15 4029192 Tie Rod ........................................................................................................... 4
16 1471800 Bearing ........................................................................................................... 1
17 4025788
4028639 Screw ............................................................................................................. 1
18 1700507 Ring ................................................................................................................ 1
19 1700505 Wheel ............................................................................................................. 1
20 4028740 Sensor ............................................................................................................ 1
21 1502110
384277 Disk ................................................................................................................ 1
22 4029191 O-Ring ............................................................................................................ 1
23 1591532
2787341 Connector (4 Way) ......................................................................................... 1
24 4029190 Shield ............................................................................................................. 1
25 1591527 Connector ....................................................................................................... 1
26 1591528
1708184 Contact ........................................................................................................... 6
27 1591531
2795594 Wire Seal ........................................................................................................ 6
28 1694049
1552052
4637916
4671739 Thermal Sensor .............................................................................................. 1
28 2787345 Connector (2 Way) ..................................................................................... 2
28 1591531
2795594 Wire Seal .................................................................................................... 2
28 1591528
1708184 Contact ....................................................................................................... 2
c 4029193 Cover .............................................................................................................. 1
c 384279
293741 Capscrew ....................................................................................................... 2

©2018 HYSTER COMPANY See Service Manual 6-17


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FOOTNOTES:
a 48V Motor c Not Illustrated
b 80V Motor

6-18 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 6-19


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC MOTOR ASSEMBLY (FIGURE 6-10)


WITH 29 CC PUMP (11/2014 →)

6-20 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC MOTOR ASSEMBLY


WITH 29 CC PUMP (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


4630522 Pump Motor (36/48V) ......................................................................................... 1
4630523 Pump Motor (80V) .............................................................................................. 1
1 4091474 Stator (36/48V) ............................................................................................... 1
1 4091947 Stator (80V) .................................................................................................... 1
2 4091475 Terminal Board Assembly .............................................................................. 1
2 1591632 Plate ........................................................................................................... 2
2 4091476 Terminal Board ........................................................................................... 1
2 4091477 Plate ........................................................................................................... 1
3 4091478 End Head ....................................................................................................... 1
4 4029188
1627275 Bearing ........................................................................................................... 1
5 1507307 O-Ring ............................................................................................................ 1
6 4029189 Seal ................................................................................................................ 1
7 4091479 End Head (Non Drive) .................................................................................... 1
8 4091480 Sensor Assembly ........................................................................................... 1
9 4025788
4028639 Screw ............................................................................................................. 1
10 1471800 Bearing ........................................................................................................... 1
11 4029191 O-Ring ............................................................................................................ 1
12 1502110
384277 Disk ................................................................................................................ 1
13 1565755 Bolt (36/48V) .................................................................................................. 4
13 1580222 Bolt (80V) ....................................................................................................... 4
14 4091481 Sensor (Temperature) .................................................................................... 1
15 4076674 Kit-Connector Assembly ................................................................................. 1
15 2787345 Connector (2 Way) ..................................................................................... 1
15 1591528
1708184 Contact ....................................................................................................... 2
15 1591531
2795594 Wire Seal .................................................................................................... 2
16 4029193 Cover .............................................................................................................. 1
17 384279
293741 Capscrew ....................................................................................................... 4
18 4091482 Rotor (36/48V) ................................................................................................ 1
18 4091948 Rotor (80V) ..................................................................................................... 1
19 1700507 Ring ................................................................................................................ 1
20 1700505 Wheel (Gear Sensor) ..................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 6-21


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC MOTOR ASSEMBLY (FIGURE 6-11)


WITH 33 CC PUMP (11/2014 →)

6-22 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC MOTOR ASSEMBLY


WITH 33 CC PUMP (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


4634923 Hydraulic Motor Assembly (36/48V) ................................................................... 1
4634924 Hydraulic Motor Assembly (80V) ........................................................................ 1
1 4029183 Stator (36/48V) ............................................................................................... 1
1 4029195 Stator (80V) .................................................................................................... 1
2 4103781 Terminal Post ................................................................................................. 1
3 4029185 Screw ............................................................................................................. 2
4 388049
292682 Lockwasher .................................................................................................... 3
5 136692 Nut .................................................................................................................. 3
6 4029186 Base ............................................................................................................... 1
7 1591632 Plate ............................................................................................................... 2
8 4029187 Shield (Drive End) .......................................................................................... 1
9 4029188
1627275 Bearing ........................................................................................................... 1
10 1507307 O-Ring ............................................................................................................ 1
11 4029189 Seal (Shaft) .................................................................................................... 1
12 4029190 Shield (Non Drive End) ................................................................................... 1
13 4104307 Cover .............................................................................................................. 1
14 4104308 Capscrew ....................................................................................................... 2
15 1692275
4033792 Sensor Assembly (Speed) .............................................................................. 1
15 1591532
2787341 Connector (4 Way) ..................................................................................... 1
15 4028740 Sensor (Speed) .......................................................................................... 1
15 1591528
1708184 Contact Tab ................................................................................................ 4
15 1591531
2795594 Wire Seal .................................................................................................... 4
16 4104309 Plug ................................................................................................................ 1
17 4025788
4028639 Screw ............................................................................................................. 1
18 1601359 Bearing ........................................................................................................... 1
19 1502110
384277 Disk ................................................................................................................ 1
20 4029191 O-Ring ............................................................................................................ 1
21 4029192 Tie Rod ........................................................................................................... 4
22 1694049
1552052
4637916
4671739 Thermal Sensor .............................................................................................. 1
22 2787345 Connector (2 Way) ..................................................................................... 1
22 1591528
1708184 Contact ....................................................................................................... 2
22 1591531
2795594 Wire Seal .................................................................................................... 2
23 4076674 Kit-Connector Assembly ................................................................................. 1
23 2787345 Connector (2 Way) ..................................................................................... 1
23 1591528
1708184 Contact ....................................................................................................... 2
23 1591531 Wire Seal .................................................................................................... 2

©2018 HYSTER COMPANY See Service Manual 6-23


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC MOTOR ASSEMBLY


WITH 33 CC PUMP (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


2795594
24 4029193 Cover .............................................................................................................. 1
25 384279
293741 Capscrew ....................................................................................................... 2
26 4029194 Rotor ............................................................................................................... 1
27 1700507 Ring ................................................................................................................ 1
28 1700505 Wheel (Gear Sensor) ..................................................................................... 1

6-24 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 6-25


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MANUAL CONTROL LEVERS (FIGURE 6-12)

6-26 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MANUAL CONTROL LEVERS


KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2111173 Cover (Upper Rear) .................................................................................... 1 1
2 2104011 Handle (Palm Side Blank Half) ................................................................... 3 4
3 2104014 Handle (Clamp Switch Blank Half) (With Clamping) .................................. 1 1
4 1671887 Push Button Switch (Included with Manual Interlock Wire Harness) ......... 1 1
5 2104012 Handle (Finger Side Blank Half) ................................................................. 1 2
6 2104012 Handle (Finger Side Blank Half) (Without Clamping) ................................. 1 1
7 2109136 Handle (Forward / Reverse Switch Half) .................................................... 1 1
8 2109137 Cup ............................................................................................................. 1 1
9 2101896 Switch ......................................................................................................... 1 1
10 1696034 Retainer ...................................................................................................... 1 1
11 4237142 Capscrew ................................................................................................... 11 14
12 227168 Screw ......................................................................................................... 2 2
13 1699347 Lever .......................................................................................................... .. 1
14 1699348 Lever .......................................................................................................... 1 1
15 1699349 Lever .......................................................................................................... 1 1
16 2100705 Wire Harness (Manual Interlock) (FFigure 2-61)...................................... 1 1
17 1699350 Lever .......................................................................................................... 1 1
18 4013012 Mounting Weldment ................................................................................... 1 1
19 1510113 Capscrew ................................................................................................... 2 2
20 2107661 Wire Harness (Manual Hydraulics) (FFigure 2-36)................................... 1 1
21 1586627 Capscrew ................................................................................................... 3 3
22 1346752 Washer ....................................................................................................... 3 3
23 2063991 Isolator ....................................................................................................... 3 3
24 309109 Pin .............................................................................................................. 3 4
25 1517361 Locking Ring Cotter Pin ............................................................................. 3 4
26 ..... Clip ............................................................................................................. 1 1
27 1582464 Fastener ..................................................................................................... 1 1
28 4015337 Plate ........................................................................................................... 3 4
29 4015304 Rubber Mount ............................................................................................ 2 2
30 1530971 E-Ring ........................................................................................................ 2 2
31 1682764 Washer ....................................................................................................... AR AR
32 1657021 Spacer ........................................................................................................ 1 ..
33 1657016 Bushing ...................................................................................................... 6 8
34 1657013 Pin .............................................................................................................. 1 1
35 1517361 Locking Ring Cotter Pin ............................................................................. 3 4
36 1657014 Pin .............................................................................................................. 3 4
37 1674167 Latch .......................................................................................................... 1 1
38 1527878 Capscrew ................................................................................................... 3 3
39 1694731 Handle ........................................................................................................ 1 1
40 1393879 Nut .............................................................................................................. 1 1
41 296151 Capscrew ................................................................................................... 11 11
42 4012915 Bracket Wldmt ............................................................................................ 1 1
43 302401 Locknut ....................................................................................................... 1 1
44 320159 Washer ....................................................................................................... 1 1
45 1674168
4011232 Striker Bolt .................................................................................................. 1 1

©2018 HYSTER COMPANY See Service Manual 6-27


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MANUAL CONTROL LEVERS


KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
46 302400 Nut .............................................................................................................. 2 2
47 2105525
4601702 Cover (Upper Front) ................................................................................... 1 1
48 320158 Washer ....................................................................................................... 2 2
49 1674165 Pin .............................................................................................................. 2 2
50 1702735 Washer ....................................................................................................... 2 2
51 1351689 Locking Cotter Pin ...................................................................................... 2 2
52 1382472
1502543 Nut .............................................................................................................. 1 1
53 4600150 Cover (Lower) ............................................................................................ 1 1
54 2107320 Push Button Switch (Emergency Disconnect) ............................................ 1 1
54 4180406 Block Push Button Contact .................................................................... 1 1
a b 2105528
4601859 Cover .......................................................................................................... 1 ..

FOOTNOTES:
a Not Illustrated b Without Aux. 2 Lever

6-28 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC CONTROL VALVE AND FITTINGS (FIGURE 6-13)


MANUAL HYDRAULIC — THREE AND FOUR FUNCTION

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1516202 Fitting (Three and Four Function Hoses) ................................................... 2 4
2 6996681
1473887 Fitting (Tilt Hoses) ...................................................................................... 2 2
2 1495113
265731 O-Ring ................................................................................................... 1 1
3 1528596 Fitting ......................................................................................................... 1 1
4 1486740 Fitting (Steering Return Hose) ................................................................... 1 1
4 6992657
265787 O-Ring ................................................................................................... 1 1
5 1579809
222443 Fitting ......................................................................................................... 1 1
5 16483 O-Ring ................................................................................................... 1 1
6 98599 Fitting (Return Hose) .................................................................................. 1 1
6 1450764
16486 O-Ring ................................................................................................... 1 1
7 6996684
1486751 Fitting (Supply Hose) .................................................................................. 1 1
8 1516199 Fitting (Brake Supply Hose) ....................................................................... 1 1
9 a 1704570 Check Valve ............................................................................................... 1 1
9 b 1486740 Fitting ......................................................................................................... 1 1
9 6992657 O-Ring ................................................................................................... 1 1

©2018 HYSTER COMPANY See Service Manual 6-29


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
265787
10 a 1487097 Fitting (Steering Supply Hose) ................................................................... 1 1
11 2094702 Hydraulic Control Valve (Without Clamping) (FFigure 6-14)..................... 1 ..
11 2094703 Hydraulic Control Valve (Without Clamping) (FFigure 6-14)..................... .. 1
11 2098809 Hydraulic Control Valve (With Clamping) (FFigure 6-14).......................... 1 ..
11 2098812 Hydraulic Control Valve (With Clamping) (FFigure 6-14).......................... .. 1

FOOTNOTES:
a → 11/2013 b 11/2013 →

6-30 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC CONTROL VALVE ASSEMBLY (FIGURE 6-14)


MANUAL HYDRAULIC — THREE AND FOUR FUNCTION

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
2094702 Hydraulic Control Valve (Without Clamping) .............................................. 1 ..
2094703 Hydraulic Control Valve (Without Clamping) .............................................. .. 1
2098809 Hydraulic Control Valve (With Clamping) ................................................... 1 ..
2098812 Hydraulic Control Valve (With Clamping) ................................................... .. 1
1 1701855
4645087 Solenoid - M-HYD locking ...................................................................... AR AR
2 1701656 Valve Section (Aux.) (Without Clamping) (FFigure 6-15)..................... 1 1
2 1701669 Valve Section (Aux.) (With Clamping) (FFigure 6-15).......................... 1 1
3 1701667 Valve Section (Dual Aux.) (FFigure 6-15)............................................. .. 1
4 1701664
4068231 Valve Section (Tilt) (FFigure 6-15)....................................................... 1 1
5 1696312 Lowering Control Valve .......................................................................... 1 1
6 1701662 Valve Section (Lift) (FFigure 6-15)....................................................... 1 1
7 1696204
4068228 Relief Valve (Main) (Without Clamping) ................................................. 1 1
7 1701672 Relief Valve (Main) (With Clamping) ...................................................... .. 1
8 1701670 Valve Section (Inlet) (FFigure 6-16)..................................................... 1 1
9 1696043 Tie Rod Kit ............................................................................................. 1 ..

©2018 HYSTER COMPANY See Service Manual 6-31


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
9 1695985 Tie Rod .................................................................................................. .. 1
10 1701817 Kit-Connector ......................................................................................... 1 1
11 1696301
1703511
4069956
4132001 Relief Valve ............................................................................................ 1 1
12 1701654 Kit-Sensor .............................................................................................. AR AR
a 1701655 Kit-Seal .................................................................................................. 1 1

FOOTNOTES:
a Not Illustrated

6-32 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 6-33


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC CONTROL VALVE (FIGURE 6-15)


LIFT, TILT, AND AUXILIARY — MANUAL HYDRAULIC

6-34 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC CONTROL VALVE


LIFT, TILT, AND AUXILIARY – MANUAL HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


1701656 Valve Section (Aux.) ........................................................................................... 1
1701662 Valve Section (Lift) .............................................................................................. 1
1701664
4068231 Valve Section (Tilt) .............................................................................................. 1
1701667 Valve Section (Dual Aux.) ................................................................................... 1
1701669 Valve Section (Aux.) (W/ Clamping) ................................................................... 1
1 1579809
222443 Fitting .............................................................................................................. 2
1 16483 O-Ring ........................................................................................................ 1
2 1696312 Lowering Control Valve .................................................................................. 2
3 ..... O-Ring ............................................................................................................ 1
4 233693 Fitting .............................................................................................................. 1
4 16485 O-Ring ........................................................................................................ 1
5 1701825 Seal ................................................................................................................ 2
6 ..... O-Ring ............................................................................................................ 1
7 288474 Plug ................................................................................................................ 1
8 ..... O-Ring ............................................................................................................ 2
9 ..... O-Ring ............................................................................................................ 1
10 ..... Back-Up Ring ................................................................................................. 2
11 ..... O-Ring ............................................................................................................ 4
12 1701855
4645087 Solenoid - M-HYD locking .............................................................................. 1
13 ..... Plug (Lift Section Only) ................................................................................... 1
14 1696301
1703511
4069956
4132001 Relief Valve (Tilt Section Only) ....................................................................... 1
15 1701654 Kit-Sensor ....................................................................................................... 1
15 ..... Sensor ........................................................................................................ 1
15 18096 Capscrew ................................................................................................... 4
15 18089 Capscrew ................................................................................................... 4
15 1703512 Spring ......................................................................................................... 1
15 4011177 Retainer (With Ball) .................................................................................... 1
16 ..... Spool .............................................................................................................. 1
17 ..... Clevis .............................................................................................................. 1
1696316 Kit-Seal ........................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 6-35


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC CONTROL VALVE (FIGURE 6-16)


INLET SECTION — MANUAL HYDRAULIC

6-36 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC CONTROL VALVE


INLET SECTION – MANUAL HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


1701670 Valve Section ...................................................................................................... 1
1 ..... Fitting (45 Degree Optional) ........................................................................... 4
2 ..... O-Ring ............................................................................................................ 3
3 ..... Back-Up Ring ................................................................................................. 2
4 ..... O-Ring ............................................................................................................ 1
5 222442 Fitting Assembly ............................................................................................. 2
5 204128 Plug ............................................................................................................ 1
5 16481 O-Ring ........................................................................................................ 1
6 ..... O-Ring ............................................................................................................ 4
7 ..... O-Ring ............................................................................................................ 2
8 ..... O-Ring ............................................................................................................ 2
9 1589792
235691 Fitting .............................................................................................................. 1
9 16484 O-Ring ........................................................................................................ 1
10 ..... Back-Up Ring ................................................................................................. 1
11 ..... O-Ring ............................................................................................................ 2
12 1579809
222443 Fitting .............................................................................................................. 1
12 16483 O-Ring ........................................................................................................ 1
13 ..... O-Ring ............................................................................................................ 1
14 ..... O-Ring ............................................................................................................ 3
15 1545546 Fitting (90 Degree Optional) ........................................................................... 1
16 2061646 Fitting (Diagnostic) ......................................................................................... 2
17 ..... Fitting (90 Degree Optional) ........................................................................... 1
18 1696318
4069955 Pilot Valve ...................................................................................................... 1
19 ..... Fitting .............................................................................................................. 1
20 1696204
4068228 Relief Valve .................................................................................................... 1
1696414 Kit-Seal ........................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 6-37


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC CONTROL VALVE AND FITTINGS (FIGURE 6-17)


ELECTRO-HYDRAULIC — THREE AND FOUR FUNCTION

6-38 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC CONTROL VALVE AND FITTINGS


ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1402815 Clip ............................................................................................................. 1 1
2 1510113 Capscrew ................................................................................................... 3 3
3 4043291 Cover .......................................................................................................... 1 1
4 4081884 Bracket Wldmt ............................................................................................ 1 1
5 1530243 Insert .......................................................................................................... 2 2
6 1586627 Capscrew ................................................................................................... 3 3
7 1346752 Washer ....................................................................................................... 3 3
8 2063991 Isolator ....................................................................................................... 3 3
9 1393879 Nut .............................................................................................................. 1 1
10 2103161 Hydraulic Control Valve (FFigure 6-18).................................................... 1 ..
10 2103166 Hydraulic Control Valve (FFigure 6-18).................................................... .. 1
11 1516202 Fitting (Three and Four Function Hoses) ................................................... 2 4
12 6996681
1473887 Fitting (Tilt Hoses) ...................................................................................... 2 2
13 1528596 Fitting ......................................................................................................... 1 1
14 1486740 Fitting (Steering Return Hose) ................................................................... 1 1
14 6992657
265787 O-Ring ................................................................................................... 1 1
15 98599 Fitting (Return Hose) .................................................................................. 1 1
15 1450764
16486 O-Ring ................................................................................................... 1 1
16 1579809
222443 Fitting ......................................................................................................... 1 1
16 16483 O-Ring ................................................................................................... 1 1
17 6996684
1486751 Fitting (Supply Hose) .................................................................................. 1 1
18 a 1704570 Check Valve ............................................................................................... 1 1
18 b 1486740 Fitting ......................................................................................................... 1 1
18 6992657
265787 O-Ring ................................................................................................... 1 1
19 a 1487097 Fitting (Steering Supply Hose) ................................................................... 1 1
20 1516199 Fitting (Brake Supply Hose) ....................................................................... 1 1

FOOTNOTES:
a → 11/2013 b 11/2013 →

©2018 HYSTER COMPANY See Service Manual 6-39


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC CONTROL VALVE ASSEMBLY (FIGURE 6-18)


ELECTRO-HYDRAULIC — THREE AND FOUR FUNCTION

6-40 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC CONTROL VALVE ASSEMBLY


ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
2103161 Hydraulic Control Valve .............................................................................. 1 ..
2103166 Hydraulic Control Valve .............................................................................. .. 1
1 1696209 Valve Section (End Auxiliary) (FFigure 6-19)....................................... 1 1
2 1696312 Lowering Control Valve .......................................................................... 1 1
3 1696204
4068228 Relief Valve ............................................................................................ 1 1
4 1701367 Kit-Service ............................................................................................. 1 1
5 1696043 Tie Rod Kit ............................................................................................. 1 ..
5 1695985 Tie Rod .................................................................................................. .. 1
6 1696205 Valve Section (Inlet) (FFigure 6-20)..................................................... 1 1
7 1696206 Valve Section (Lift) (FFigure 6-19)....................................................... 1 1
8 1696207 Valve Section (Tilt) (FFigure 6-19)....................................................... 1 1
9 1696301
1703511
4069956
4132001 Relief Valve (Tilt) ................................................................................... 1 1
10 1696318
4069955 Pilot Valve .............................................................................................. 1 1
11 1696227 Valve Section (Dual Aux Section) (FFigure 6-19)................................. .. 1
12 1696315 Solenoid Valve ....................................................................................... 6 8
12 4138658 Kit-Seal .............................................................................................. 1 1
a 1696319 Kit-Seal Complete Valve ............................................................................ 1 1

FOOTNOTES:
a Contains 1 of Kit 1696414 and 5 of Kit 1696266

©2018 HYSTER COMPANY See Service Manual 6-41


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC CONTROL VALVE (FIGURE 6-19)


LIFT, TILT, AND AUXILIARY — ELECTRO-HYDRAULIC

6-42 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC CONTROL VALVE


LIFT, TILT, AND AUXILIARY – ELECTRO-HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


1696209 Valve Section (End Auxiliary) ............................................................................. 1
1696227 Valve Section (Dual Aux Section) ....................................................................... 1
1696206 Valve Section (Lift) .............................................................................................. 1
1696207 Valve Section (Tilt) .............................................................................................. 1
1 1579809
222443 Fitting .............................................................................................................. 2
1 16483 O-Ring ........................................................................................................ 1
2 ..... O-Ring ............................................................................................................ 2
3 ..... Fitting .............................................................................................................. 4
4 233693 Fitting .............................................................................................................. 1
4 16485 O-Ring ........................................................................................................ 1
5 216590 Fitting .............................................................................................................. 1
5 16485 O-Ring ........................................................................................................ 1
6 ..... Back-Up Ring ................................................................................................. 2
7 ..... O-Ring ............................................................................................................ 1
8 ..... O-Ring ............................................................................................................ 4
9 ..... O-Ring ............................................................................................................ 4
10 1589792
235691 Fitting .............................................................................................................. 1
10 16484 O-Ring ........................................................................................................ 1
11 222442 Fitting Assembly ............................................................................................. 1
11 204128 Plug ............................................................................................................ 1
11 16481 O-Ring ........................................................................................................ 1
12 1696312 Lowering Control Valve .................................................................................. 1
13 1696301
1703511
4069956
4132001 Relief Valve (Tilt Section) ............................................................................... 1
1696266 Kit-Seal (Order one for each valve section) ................................................... 1

©2018 HYSTER COMPANY See Service Manual 6-43


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HYDRAULIC CONTROL VALVE (FIGURE 6-20)


INLET SECTION — ELECTRO-HYDRAULIC

6-44 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HYDRAULIC CONTROL VALVE


INLET SECTION – ELECTRO-HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


a 1696205 Valve Section (Inlet) ............................................................................................ 1
1 ..... Fitting (45 Degree Optional) ........................................................................... 4
2 ..... O-Ring ............................................................................................................ 3
3 ..... Back-Up Ring ................................................................................................. 2
4 ..... O-Ring ............................................................................................................ 1
5 222442 Fitting Assembly ............................................................................................. 2
5 204128 Plug ............................................................................................................ 1
5 16481 O-Ring ........................................................................................................ 1
6 ..... O-Ring ............................................................................................................ 4
7 ..... O-Ring ............................................................................................................ 2
8 ..... O-Ring ............................................................................................................ 2
9 1589792
235691 Fitting .............................................................................................................. 1
9 16484 O-Ring ........................................................................................................ 1
10 ..... Back-Up Ring ................................................................................................. 1
11 ..... O-Ring ............................................................................................................ 2
12 1579809
222443 Fitting .............................................................................................................. 1
12 16483 O-Ring ........................................................................................................ 1
13 ..... O-Ring ............................................................................................................ 1
14 ..... O-Ring ............................................................................................................ 3
15 1545546 Fitting (90 Degree Optional) ........................................................................... 1
16 2061646 Fitting (Diagnostic) ......................................................................................... 2
17 ..... Fitting (90 Degree Optional) ........................................................................... 1
18 1696318
4069955 Pilot Valve ...................................................................................................... 1
19 ..... Fitting .............................................................................................................. 1
20 1696204
4068228 Relief Valve .................................................................................................... 1
1696414 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Electronic

©2018 HYSTER COMPANY See Service Manual 6-45


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

TILT CYLINDER AND ATTACHING PARTS (FIGURE 6-21)

6-46 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

TILT CYLINDER AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 1615240 Capscrew ............................................................................................................ 4
2 1581564 Lockwasher ......................................................................................................... 4
3 241079 Anchor ................................................................................................................ 4
4 16001 Grease Fitting ..................................................................................................... 2
5 1570303 Pin (Tilt) .............................................................................................................. 4
6 1566792 Rod End .............................................................................................................. 2
7 ..... Tilt Cylinder (FFigure 6-22)................................................................................ 2
8 192429 Bushing ............................................................................................................... 2
9 16015 Grease Fitting ..................................................................................................... 2
10 1597381 Capscrew ............................................................................................................ 2
11 1581852 Washer ............................................................................................................... 2
12 1581848 Nut ...................................................................................................................... 2

©2018 HYSTER COMPANY See Service Manual 6-47


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

TILT CYLINDER (FIGURE 6-22)

6-48 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

TILT CYLINDER
KEY:
A: 5 Degrees Forward/5 Degrees Back
B: 8 Degrees Forward/5 Degrees Back
QTY
ITEM PART NO. DESCRIPTION A B
4624489 Tilt Cylinder ................................................................................................ 1 ..
2066237 Cylinder Assy ............................................................................................. .. 1
1 193554 Rod Wiper .............................................................................................. 1 1
2 1381049 Gland ..................................................................................................... 1 1
3 638248 Back-Up Ring ......................................................................................... 1 1
4 1381085 Rod Seal ................................................................................................ 1 1
5 334155 Wear Ring .............................................................................................. 1 1
6 1317007 Back-Up Ring ......................................................................................... 1 1
7 15884 O-Ring ................................................................................................... 1 1
8 1383056 Cylinder Rod .......................................................................................... 1 ..
8 1383057 Cylinder Rod .......................................................................................... .. 1
9 199917 O-Ring ................................................................................................... 1 1
10 2044378 Piston Seal ............................................................................................. 1 1
11 318067 Wear Ring .............................................................................................. 1 1
12 1380897 Piston ..................................................................................................... 1 1
13 2036547 Locknut .................................................................................................. 1 1
14 1559452 Tube Wldmt-Cylinder ............................................................................. 1 1
15 4062462 Spacer ................................................................................................... 1 ..
1378677 Kit-Seal ....................................................................................................... 1 1

©2018 HYSTER COMPANY See Service Manual 6-49


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NOTES

6-50 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

7 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-18
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-20
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT (→ 10/2013) ...................................................................................... 7-6
TWO STAGE LIMITED FREE-LIFT (10/2013 →) ...................................................................................... 7-10
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT - E80XN .............................................................................................. 7-14
TWO STAGE LIMITED FREE-LIFT - E100-120XN/E100XNS .................................................................... 7-16
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2

©2018 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

OUTER MAST (FIGURE 7-1)


TWO STAGE LIMITED FREE-LIFT

7-2 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3300 mm 3400 mm 3600 mm 3700 mm
ITEM 1 2 3 4 (118.1 in.) (129.9 in.) (133.9 in.) (141.7 in.) (145.7 in.)
Mast B586 B586 B586 B586 B586
Group Number 3000 3300 3400 3600 3700
Mast Assy 2078116 2078119 2078120 2078122 2078123
1 Outer Mast 1541420 1541423 1541424 1541426 1541427

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2940 mm 3040 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (115.7 in.) (119.7 in.) (131.5 in.) (155.1 in.)
Mast B587 B587 B587 B587
Group Number 2940 3040 3340 3940
Mast Assy 2078160 2078161 2078164 2078170
1 Outer Mast 1541422 1541423 1541426 1541432

KEY:
A: E80XN
B: E100-120XN/E100XNS
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 1500744 Stubshaft ........................................................................................... 2 2
3 b 1399203 Load Roller ("A") (126.75/126.49) .......................................................... 2 2
3 1399204 Load Roller ("B") (127.51/127.25) .......................................................... 2 2
3 1399205 Load Roller ("C") (128.27/128.01) ......................................................... 2 2
4 1465072 Snap Ring .............................................................................................. 2 2
5 16002 Grease Fitting ........................................................................................ 2 2
6 1507004 Bushing .................................................................................................. 4 4
7 1646821 Plug ........................................................................................................ 2 2
8 1646820 Plug ........................................................................................................ 2 2
9 292591 Capscrew ............................................................................................... 4 4
10 296430 Washer .................................................................................................. 4 4
11 1474354 Cap ........................................................................................................ 2 2
12 192429 Bushing .................................................................................................. 2 2
13 104506 O-Ring ................................................................................................... 4 4
14 161273 Shim (0.020 in.) ..................................................................................... AR AR
15 161272 Shim (0.007 in.) ..................................................................................... AR AR
16 104264 Wear Strip .............................................................................................. 2 2

FOOTNOTES:
a Refer to Table b Replace With Larger Depending on Wear

©2018 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INNER MAST (FIGURE 7-2)


TWO STAGE LIMITED FREE-LIFT

7-4 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INNER MAST
TWO STAGE LIMITED FREE-LIFT
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3300 mm 3400 mm 3600 mm 3700 mm
ITEM 1 2 3 4 (118.1 in.) (129.9 in.) (133.9 in.) (141.7 in.) (145.7 in.)
Mast B586 B586 B586 B586 B586
Group Number 3000 3300 3400 3600 3700
Mast Assy 2078116 2078119 2078120 2078122 2078123
1 Inner Mast 1401800 1401803 1401804 1401806 1401807

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2940 mm 3040 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (115.7 in.) (119.7 in.) (131.5 in.) (155.1 in.)
Mast B587 B587 B587 B587
Group Number 2940 3040 3340 3940
Mast Assy 2078160 2078161 2078164 2078170
1 Inner Mast 1401802 1401803 1401806 1401812

KEY:
A: E80XN
B: E100-120XN/E100XNS
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Mast Assy ................................................................................................... 1 1
1 b. . . . . Inner Mast .............................................................................................. 1 1
2 c 1399203 Load Roller ("A") (126.75/126.49) .......................................................... 2 2
2 1399204 Load Roller ("B") (127.51/127.25) .......................................................... 2 2
2 1399205 Load Roller ("C") (128.27/128.01) ......................................................... 2 2
3 1465072 Snap Ring .............................................................................................. 2 2
4 126765 Shim ....................................................................................................... 12 12
5 1387745 Chain Sheave ........................................................................................ 2 ..
5 1387744 Chain Sheave ........................................................................................ .. 2
6 126764 Double Row Bearing ......................................................................... 1 1
7 41531 Snap Ring .......................................................................................... 1 1
8 a 1389959 Bracket ................................................................................................... 2 2
9 a 1581852 Washer .................................................................................................. 2 2
10 a 1581590 Capscrew ............................................................................................... 2 2

FOOTNOTES:
a Not Used on All Applications c Replace With Larger Depending on Wear
b Refer to Table

©2018 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT (FIGURE 7-3)


TWO STAGE LIMITED FREE-LIFT (→ 10/2013)

7-6 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT (→ 10/2013)
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3300 mm 3400 mm 3600 mm 3700 mm
ITEM 1 2 3 4 (118.1 in.) (129.9 in.) (133.9 in.) (141.7 in.) (145.7 in.)
Mast B586 B586 B586 B586 B586
Group Number 3000 3300 3400 3600 3700
2 Chain 243975 191085 243976 365599 191089
3 Hose Assy (RH) 1399084 1399090 1399092 1399096 1399098
4 Hose Assy (LH) 1399098 1399104 1399106 1399110 1399112

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2940 mm 3040 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (115.7 in.) (119.7 in.) (131.5 in.) (155.1 in.)
Mast B587 B587 B587 B587
Group Number 2940 3040 3340 3940
2 Chain 152404 347243 356916 1395480
3 Hose Assy (RH) 1399083 1399085 1399091 1399103
4 Hose Assy (LH) 1399097 1399099 1399105 1399117

ITEM PART NO. DESCRIPTION QTY


1 ..... Main Cylinder (FFigure 7-5, FFigure 7-6)......................................................... 2
2 e. . . . . Chain .............................................................................................................. 2
3 e. . . . . Hose Assy (RH) .............................................................................................. 1
4 e. . . . . Hose Assy (LH) .............................................................................................. 1
5 304523 Snap Ring ....................................................................................................... 2
6 332061 Washer ........................................................................................................... 2
7 142247 Shim ............................................................................................................... AR
8 1325120 Shim ............................................................................................................... AR
9 1487096 Fitting .............................................................................................................. 1
10 1626478 Washer ........................................................................................................... 4
11 1581585 Capscrew ....................................................................................................... 2
12 1474399 Bracket Wldmt ................................................................................................ 2
12 d 1474398 Bracket Wldmt ................................................................................................ 2
13 1581566 Nut .................................................................................................................. 2
14 1581588 Capscrew ....................................................................................................... 4
15 1626478 Washer ........................................................................................................... 4
16 1477559 Bracket ........................................................................................................... 1
17 1389846 Spacer ............................................................................................................ 2
18 12891 Snap Ring ....................................................................................................... 2
19 1388019 Housing .......................................................................................................... 1
20 14595 Plug Assembly ................................................................................................ 1
20 16484 O-Ring ........................................................................................................ 1
21 1581583 Capscrew ....................................................................................................... 2
22 a 1550198 Lowering Control Valve .................................................................................. 1
22 b 1550197 Lowering Control Valve .................................................................................. 1
©2018 HYSTER COMPANY See Service Manual 7-7
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


22 16982 O-Ring ........................................................................................................ 1
22 1495115
280154 O-Ring ........................................................................................................ 1
23 14603 Plug ................................................................................................................ 1
23 1450764
16486 O-Ring ........................................................................................................ 1
24 1487068 Fitting .............................................................................................................. 1
25 2046871 Fitting .............................................................................................................. 1
26 379405 Clamp ............................................................................................................. 4
27 2090698 Hose Assy ...................................................................................................... 1
28 2075534
4604939 Hose Assy ...................................................................................................... 1
29 1550436 Bracket (LH) ................................................................................................... 1
29 1550438 Bracket (RH) ................................................................................................... 1
30 a 1550158 Hyd Velocity Fuse .......................................................................................... 2
30 b 1550157 Hyd Velocity Fuse .......................................................................................... 2
31 1465585 Hose Clamp .................................................................................................... 4
32 1360529 Clamp ............................................................................................................. 4
33 110178 Fitting .............................................................................................................. 2
33 16483 O-Ring ........................................................................................................ 1
34 15222 Cotter Pin ....................................................................................................... 2
35 1581896 Nut .................................................................................................................. 4
36 a 1331991 Chain Anchor .................................................................................................. 2
36 b 1331990 Chain Anchor .................................................................................................. 2
37 a 339932 Pin .................................................................................................................. 2
37 b 327591 Pin .................................................................................................................. 2
38 1581586 Capscrew ....................................................................................................... 2
39 1626490 Washer ........................................................................................................... 2
c 4612788 Lockwasher (Chain Anchor) ........................................................................... 2

FOOTNOTES:
a E100-120XN/E100XNS d Optional
b E80XN e Refer to Table
c Not Illustrated

7-8 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT (FIGURE 7-4)


TWO STAGE LIMITED FREE-LIFT (10/2013 →)

7-10 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT (10/2013 →)
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3300 mm 3400 mm 3600 mm 3700 mm
ITEM 1 2 3 4 (118.1 in.) (129.9 in.) (133.9 in.) (141.7 in.) (145.7 in.)
Mast B586 B586 B586 B586 B586
Group Number 3000 3300 3400 3600 3700
2 Chain 243975 191085 243976 365599 191089
3 Hose Assy (RH) 1399084 1399090 1399092 1399096 1399098
4 Hose Assy (LH) 1399098 1399104 1399106 1399110 1399112

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2940 mm 3040 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (115.7 in.) (119.7 in.) (131.5 in.) (155.1 in.)
Mast B587 B587 B587 B587
Group Number 2940 3040 3340 3940
2 Chain 152404 347243 356916 1395480
3 Hose Assy (RH) 1399083 1399085 1399091 1399103
4 Hose Assy (LH) 1399097 1399099 1399105 1399117

ITEM PART NO. DESCRIPTION QTY


1 ..... Main Cylinder (FFigure 7-5, FFigure 7-6)......................................................... 2
2 d. . . . . Chain .............................................................................................................. 2
3 d. . . . . Hose Assy (RH) .............................................................................................. 1
4 d. . . . . Hose Assy (LH) .............................................................................................. 1
5 304523 Snap Ring ....................................................................................................... 2
6 332061 Washer ........................................................................................................... 2
7 142247 Shim ............................................................................................................... AR
8 1325120 Shim ............................................................................................................... AR
9 1487096 Fitting .............................................................................................................. 1
10 1626478 Washer ........................................................................................................... 4
11 1581585 Capscrew ....................................................................................................... 2
12 4104235 Bracket (Cylinder Restraint) ........................................................................... 2
12 1474399 Bracket Wldmt ................................................................................................ 1
12 4104236 Bracket (Cylinder Restraint) ........................................................................... 2
12 c 1474398 Bracket Wldmt ................................................................................................ 1
12 4058158 Rubber Pad ................................................................................................ 2
13 1581566 Nut .................................................................................................................. 2
14 1581588 Capscrew ....................................................................................................... 4
15 1626478 Washer ........................................................................................................... 4
16 1477559 Bracket ........................................................................................................... 1
17 1389846 Spacer ............................................................................................................ 2
18 12891 Snap Ring ....................................................................................................... 2
19 1388019 Housing .......................................................................................................... 1
20 14595 Plug Assembly ................................................................................................ 1
20 16484 O-Ring ........................................................................................................ 1
©2018 HYSTER COMPANY See Service Manual 7-11
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


21 1581583 Capscrew ....................................................................................................... 2
22 a 1550198 Lowering Control Valve .................................................................................. 1
22 b 1550197 Lowering Control Valve .................................................................................. 1
22 16982 O-Ring ........................................................................................................ 1
22 1495115
280154 O-Ring ........................................................................................................ 1
23 14603 Plug ................................................................................................................ 1
23 1450764
16486 O-Ring ........................................................................................................ 1
24 1487068 Fitting .............................................................................................................. 1
25 2046871 Fitting .............................................................................................................. 1
26 379405 Clamp ............................................................................................................. 4
27 2090698 Hose Assy ...................................................................................................... 1
28 2075534
4604939 Hose Assy ...................................................................................................... 1
29 1550436 Bracket (LH) ................................................................................................... 1
29 1550438 Bracket (RH) ................................................................................................... 1
30 a 1550158 Hyd Velocity Fuse .......................................................................................... 2
30 b 1550157 Hyd Velocity Fuse .......................................................................................... 2
31 1465585 Hose Clamp .................................................................................................... 4
32 1360529 Clamp ............................................................................................................. 4
33 110178 Fitting .............................................................................................................. 2
33 16483 O-Ring ........................................................................................................ 1
34 15222 Cotter Pin ....................................................................................................... 2
35 1581896 Nut .................................................................................................................. 2
36 a 1331991 Chain Anchor .................................................................................................. 2
36 b 1331990 Chain Anchor .................................................................................................. 2
37 a 339932 Pin .................................................................................................................. 2
37 b 327591 Pin .................................................................................................................. 2
38 1581586 Capscrew ....................................................................................................... 2
39 1626490 Washer ........................................................................................................... 2
40 4038137 Bracket ........................................................................................................... 2
41 4166624
1581556 Washer ........................................................................................................... 2
42 1581580 Capscrew ....................................................................................................... 2

FOOTNOTES:
a E100-120XN/E100XNS c Optional
b E80XN d Refer to Table

7-12 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT CYLINDER (FIGURE 7-5)


TWO STAGE LIMITED FREE-LIFT — E80XN

7-14 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE-LIFT – E80XN
B586

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3300 mm 3400 mm 3600 mm 3700 mm
1 2 3 4 (118.1 in.) (129.9 in.) (133.9 in.) (141.7 in.) (145.7 in.)
ITEM Mast B586 B586 B586 B586 B586
Group Number 3000 3300 3400 3600 3700
Cylinder
8527601 8527604 8527605 8527607 8527608
Group Number
Cylinder Assy 2074622 2074626 2074627 2074629 2074630
1 Tube Wldmt- 2075005 2075008 2075009 2075011 2075012
Cylinder
2 Cylinder Rod 2075442 2075124 2075444 2075127 2075128

ITEM PART NO. DESCRIPTION QTY


b. . . . . Cylinder Assy ...................................................................................................... 2
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 57664 O-Ring ............................................................................................................ 1
4 2033243 Gland .............................................................................................................. 1
5 215425 Wear Ring ...................................................................................................... 1
6 270077 Rod Seal ......................................................................................................... 1
7 638249 Back-Up Ring ................................................................................................. 2
8 1383066 Rod Wiper ...................................................................................................... 1
9 1381061 Rod Seal ......................................................................................................... 1
10 297532 Wear Ring ...................................................................................................... 1
a 186061 Lubricant ......................................................................................................... AR
2035784 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2018 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT CYLINDER (FIGURE 7-6)


TWO STAGE LIMITED FREE-LIFT — E100-120XN/E100XNS

7-16 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE-LIFT – E100-120XN/E100XNS
E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2940 mm 3040 mm 3340 mm 3940 mm
1 2 3 4 (115.7 in.) (119.7 in.) (131.5 in.) (155.1 in.)
ITEM Mast B587 B587 B587 B587
Group Number 2940 3040 3340 3940
Cylinder
8527703 8527704 8527707 8527713
Group Number
Cylinder Assy 2074897 2074898 2074901 2074954
1 Tube Wldmt- 2075091 2075092 2075095 2075101
Cylinder
2 Cylinder Rod 2075153 2075154 2075157 2075163

ITEM PART NO. DESCRIPTION QTY


b. . . . . Cylinder Assy ...................................................................................................... 2
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 15879 O-Ring ............................................................................................................ 1
4 2033281 Gland .............................................................................................................. 1
5 297532 Wear Ring ...................................................................................................... 1
6 327807 Rod Seal ......................................................................................................... 1
7 327808 Back-Up Ring ................................................................................................. 1
8 1383067 Rod Wiper ...................................................................................................... 1
9 351532 Back-Up Ring ................................................................................................. 1
10 1381062 Rod Seal ......................................................................................................... 1
11 351531 Wear Ring ...................................................................................................... 1
a 186061 Lubricant ......................................................................................................... AR
2035785 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2018 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

CARRIAGE (FIGURE 7-7)


TWO STAGE LIMITED FREE-LIFT

7-18 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

CARRIAGE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: B586 Mast Series
B: B587 Mast Series
C: B587 Mast Series (Attachment)
QTY
ITEM PART NO. DESCRIPTION A B C
1401660 Carriage (42 in.) ................................................................................ 1 .. ..
1401662 Carriage (42 in.) ................................................................................ .. 1 ..
2095541 Carriage (42 in.) ................................................................................ .. .. 1
1401661 Carriage (48 in.) ................................................................................ 1 .. ..
1401663 Carriage (48 in.) ................................................................................ .. 1 ..
2095542 Carriage (48 in.) ................................................................................ .. .. 1
1 1401630 Carriage Wldmt (42 in.) ................................................................. 1 .. ..
1 1401632 Carriage Wldmt (42 in.) ................................................................. .. 1 ..
1 1653908 Carriage Wldmt (42 in.) ................................................................. .. .. 1
1 1401631 Carriage Wldmt (48 in.) ................................................................. 1 .. ..
1 1401633 Carriage Wldmt (48 in.) ................................................................. .. 1 ..
1 1653909 Carriage Wldmt (48 in.) ................................................................. .. .. 1
2 1511883 Load Roller ("B") (104.44/104.18) ................................................. 6 6 6
3 126765 Shim .............................................................................................. AR AR AR
4 1465072 Snap Ring ..................................................................................... 6 6 6
5 1399224 Spacer ........................................................................................... 2 2 2
6 1387285 Chain Anchor (E80XN) .................................................................. 2 .. ..
6 1387286 Chain Anchor (E100-120XN/E100XNS) ........................................ .. 2 2
7 327591 Pin ................................................................................................. 2 .. ..
7 339932 Pin ................................................................................................. .. 2 2
8 15222 Cotter Pin ...................................................................................... 2 2 2
9 1581896 Nut ................................................................................................. 4 4 4
10 2056815
15224 Cotter Pin ...................................................................................... 2 2 2
11 1387993
1670064 Thrust Bearing (Side Thrust Roller) .............................................. 2 2 2
12 66333 Roll Pin .......................................................................................... 2 2 2
13 1465177 Bracket (Roller) ............................................................................. 2 2 2
14 192425 Shim (0.062 in.) ............................................................................. AR AR AR
15 192424 Shim (0.030 in.) ............................................................................. AR AR AR
16 1670065 Pin ................................................................................................. 2 2 2
17 4048814
292528 Capscrew ...................................................................................... 4 4 4
18 292683 Lockwasher ................................................................................... 4 4 4
19 ..... Grease Fitting ................................................................................ 2 2 2
1516221 Kit Side Roller ............................................................................... 1 1 ..

©2018 HYSTER COMPANY See Service Manual 7-19


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HEADER HOSE (FIGURE 7-8)


TWO STAGE LIMITED FREE-LIFT

7-20 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
FIVE FUNCTION E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3300 mm 3400 mm 3600 mm 3700 mm
ITEM 1 2 3 4 (118.1 in.) (129.9 in.) (133.9 in.) (141.7 in.) (145.7 in.)
Mast B586 B586 B586 B586 B586
Group Number 3000 3300 3400 3600 3700
Mast Assy 2078116 2078119 2078120 2078122 2078123
1 Hose Assy 2077921 2077924 2077925 2077927 2077928
2 Hose Assy 2077921 2077924 2077925 2077927 2077928
3 Hose Assy 2077914 2077914 2077914 2077914 2077914
4 Hose Assy 2078050 2078053 2078054 2078056 2078057

FOUR FUNCTION E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3300 mm 3400 mm 3600 mm 3700 mm
ITEM 1 2 3 4 (118.1 in.) (129.9 in.) (133.9 in.) (141.7 in.) (145.7 in.)
Mast B586 B586 B586 B586 B586
Group Number 3000 3300 3400 3600 3700
Mast Assy 2078116 2078119 2078120 2078122 2078123
1 Hose Assy 2077921 2077924 2077925 2077927 2077928
2 Hose Assy 2077921 2077924 2077925 2077927 2077928

THREE FUNCTION E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3300 mm 3400 mm 3600 mm 3700 mm
ITEM 1 2 3 4 (118.1 in.) (129.9 in.) (133.9 in.) (141.7 in.) (145.7 in.)
Mast B586 B586 B586 B586 B586
Group Number 3000 3300 3400 3600 3700
Mast Assy 2078116 2078119 2078120 2078122 2078123
1 Hose Assy 2077921 2077924 2077925 2077927 2077928

©2018 HYSTER COMPANY See Service Manual 7-21


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
FIVE FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2940 mm 3040 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (115.7 in.) (119.7 in.) (131.5 in.) (155.1 in.)
Mast B587 B587 B587 B587
Group Number 2940 3040 3340 3940
Mast Assy 2078160 2078161 2078164 2078170
1 Hose Assy 2077989 2077990 2077993 2077999
2 Hose Assy 2077989 2077990 2077993 2077999
3 Hose Assy 2077914 2077914 2077914 2077914
4 Hose Assy 2078052 2078053 2078056 2078062

FOUR FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2940 mm 3040 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (115.7 in.) (119.7 in.) (131.5 in.) (155.1 in.)
Mast B587 B587 B587 B587
Group Number 2940 3040 3340 3940
Mast Assy 2078160 2078161 2078164 2078170
1 Hose Assy 2077989 2077990 2077993 2077999
2 Hose Assy 2077989 2077990 2077993 2077999

THREE FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2940 mm 3040 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (115.7 in.) (119.7 in.) (131.5 in.) (155.1 in.)
Mast B587 B587 B587 B587
Group Number 2940 3040 3340 3940
Mast Assy 2078160 2078161 2078164 2078170
1 Hose Assy 2077989 2077990 2077993 2077999

KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
b. . . . . Mast Assy .......................................................................................... 1 1 1
1 b. . . . . Hose Assy ..................................................................................... 2 2 2
2 b. . . . . Hose Assy ..................................................................................... .. 2 2
3 b. . . . . Hose Assy ..................................................................................... .. .. 1
4 b. . . . . Hose Assy ..................................................................................... .. .. 2
5 1599434 Fitting ............................................................................................ 2 4 4
7-22 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
6 1581743 Capscrew ...................................................................................... 4 4 4
7 1581557 Washer .......................................................................................... 4 4 4
8 1581567 Nut ................................................................................................. 4 4 4
9 1500175 Grommet ....................................................................................... 2 4 4
10 816591 Fitting ............................................................................................ 2 4 4
11 1550433 Tube Assy ..................................................................................... 1 2 2
12 1550434 Tube Assy ..................................................................................... 1 2 2
13 1550435 Plate .............................................................................................. 1 1 1
14 1599321 Plate (With Side-Shift) ................................................................... .. .. 1
15 358287 Bracket .......................................................................................... .. .. 1
16 1581563 Lockwasher ................................................................................... .. .. 2
17 1597443 Bolt ................................................................................................ .. .. 2
18 358286 Strain Relief ................................................................................... .. .. 1
19 6996681
1473887 Fitting ............................................................................................ .. .. 2
19 1495113
265731 O-Ring ...................................................................................... .. .. 1
20 358289 Hose Reel ..................................................................................... .. .. 1
20 672563 Kit-Seal ..................................................................................... .. .. 1
21 1581594 Capscrew ...................................................................................... .. .. 2
22 1581559 Washer .......................................................................................... .. .. 2
23 1618437 Plate .............................................................................................. .. .. 1
24 1581849 Nut ................................................................................................. .. .. 2
25 1360507 Clamp ............................................................................................ 2 4 4
26 1465489 Hose Clamp .................................................................................. 2 4 4
27 1502809 Hose Clamp .................................................................................. .. .. 2
28 1617658 Clamp ............................................................................................ .. .. 2
28 1360507 Clamp (With Side-Shift) ................................................................. .. .. 2
29 1477578 Spacer ........................................................................................... 1 2 2
30 2035791 Hose Clamp .................................................................................. 1 2 2
31 1581577 Capscrew ...................................................................................... 2 4 4
32 c 1495279 Hose Sheave ................................................................................. 1 2 2
32 e 4649383 Hose Sheave ................................................................................. 1 2 2
33 d 1477570 Stubshaft ....................................................................................... 1 2 2
33 f 4156025 Stubshaft ....................................................................................... 1 2 2
34 1581564 Lockwasher ................................................................................... 1 2 2
35 1581594 Capscrew ...................................................................................... 1 2 2
36 1345190 Washer .......................................................................................... 1 2 2
37 16541 Fitting ............................................................................................ .. .. 2
38 1581565 Nut ................................................................................................. 2 4 4
a 1529016 Fitting (Cap) (Hose Cap) ............................................................... 2 4 6

©2018 HYSTER COMPANY See Service Manual 7-23


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FOOTNOTES:
a Not Illustrated d → 9/2016
b Refer to Table e 7/2016 →
c → 7/2016 f 9/2016 →

7-24 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

8 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-38
FREE-LIFT
THREE STAGE FULL FREE-LIFT (→ 10/2013) ........................................................................................ 8-26
THREE STAGE FULL FREE-LIFT (10/2013 →) ........................................................................................ 8-30
FREE-LIFT CYLINDER
THREE STAGE FULL FREE LIFT .............................................................................................................. 8-34
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-42
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-18
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
OUTER MAST
THREE STAGE FULL FREE-LIFT (→ 10/2013) ........................................................................................ 8-2
THREE STAGE FULL FREE-LIFT (10/2013 →) ........................................................................................ 8-6

©2018 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

OUTER MAST (FIGURE 8-1)


THREE STAGE FULL FREE-LIFT (→ 10/2013)

8-2 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT (→ 10/2013)
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
Mast Assy 2078199 2078201 2078202 2078204 2078206
1 Outer Mast 1540694 1540696 1540697 1540699 1540701
14 Chain 191081 182342 194607 191085 191072

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
Mast Assy 2078223 2078225 2078226 2078227
1 Outer Mast 1540694 1540696 1540697 1540698
14 Chain 280878 338647 152404 347243

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
ITEM 1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
Mast B589 B589 B589
Group Number 4940 5240 5540
Mast Assy 2078228 2078230 2078232
1 Outer Mast 1540699 1540701 1540703
14 Chain 339934 356916 152407

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 1500744 Stubshaft .................................................................................................... 2
3 b 1399203 Load Roller ("A") (126.75/126.49) .................................................................. 2
3 1399204 Load Roller ("B") (127.51/127.25) .................................................................. 2
3 1399205 Load Roller ("C") (128.27/128.01) .................................................................. 2
4 126765 Shim ............................................................................................................... AR
5 1465072 Snap Ring ....................................................................................................... 2
6 161273 Shim (0.020 in.) .............................................................................................. AR
7 161272 Shim (0.007 in.) .............................................................................................. AR
8 104264 Wear Strip ...................................................................................................... 2
9 104506 O-Ring ............................................................................................................ 4

©2018 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

OUTER MAST
THREE STAGE FULL FREE-LIFT (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


10 1331990 Chain Anchor (E80XN) ................................................................................... 2
10 1331991 Chain Anchor (E100-120XN/E100XNS) ......................................................... 2
11 327591 Pin (E80XN) ................................................................................................... 2
11 339932 Pin (E100-120XN/E100XNS) ......................................................................... 2
12 15222 Cotter Pin ....................................................................................................... 2
13 1581896 Nut .................................................................................................................. 4
14 a. . . . . Chain .............................................................................................................. 2
15 1581588 Capscrew ....................................................................................................... 4
16 1581558 Washer ........................................................................................................... 4
17 1474496 Clamp (RH) .................................................................................................... 1
17 1474497 Clamp (LH) ..................................................................................................... 1
18 192429 Bushing .......................................................................................................... 2
19 1474354 Cap ................................................................................................................. 2
20 296430 Washer ........................................................................................................... 4
21 292591 Capscrew ....................................................................................................... 4
22 1646820 Plug ..................................................................................................................... 2
23 1646821 Plug ..................................................................................................................... 2
24 1507004 Bushing ............................................................................................................... 4
25 16002 Grease Fitting ..................................................................................................... 2

FOOTNOTES:
a Refer to Table b Replace With Larger Depending on Wear

8-4 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

OUTER MAST (FIGURE 8-2)


THREE STAGE FULL FREE-LIFT (10/2013 →)

8-6 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT (10/2013 →)
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
Mast Assy 2078199 2078201 2078202 2078204 2078206
1 Outer Mast 1540694 1540696 1540697 1540699 1540701
14 Chain 191081 182342 194607 191085 191072

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
Mast Assy 2078223 2078225 2078226 2078227
1 Outer Mast 1540694 1540696 1540697 1540698
14 Chain 280878 338647 152404 347243

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
ITEM 1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
Mast B589 B589 B589
Group Number 4940 5240 5540
Mast Assy 2078228 2078230 2078232
1 Outer Mast 1540699 1540701 1540703
14 Chain 339934 356916 152407

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 1500744 Stubshaft .................................................................................................... 2
3 b 1399203 Load Roller ("A") (126.75/126.49) .................................................................. 2
3 1399204 Load Roller ("B") (127.51/127.25) .................................................................. 2
3 1399205 Load Roller ("C") (128.27/128.01) .................................................................. 2
4 126765 Shim ............................................................................................................... AR
5 1465072 Snap Ring ....................................................................................................... 2
6 161273 Shim (0.020 in.) .............................................................................................. AR
7 161272 Shim (0.007 in.) .............................................................................................. AR
8 104264 Wear Strip ...................................................................................................... 2
9 104506 O-Ring ............................................................................................................ 4

©2018 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

OUTER MAST
THREE STAGE FULL FREE-LIFT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


10 1331990 Chain Anchor (E80XN) ................................................................................... 2
10 1331991 Chain Anchor (E100-120XN/E100XNS) ......................................................... 2
11 327591 Pin (E80XN) ................................................................................................... 2
11 339932 Pin (E100-120XN/E100XNS) ......................................................................... 2
12 15222 Cotter Pin ....................................................................................................... 2
13 1581896 Nut .................................................................................................................. 2
14 a. . . . . Chain .............................................................................................................. 2
15 1581588 Capscrew ....................................................................................................... 4
16 1581558 Washer ........................................................................................................... 4
17 4111502 Bracket (Cylinder Restraint) (RH) ................................................................... 1
17 1474496 Clamp (RH) ................................................................................................ 1
17 4111503 Bracket (Cylinder Restraint) (LH) ................................................................... 1
17 1474497 Clamp (LH) ................................................................................................. 1
17 4058158 Rubber Pad (RH and LH) ........................................................................... 2
18 192429 Bushing .......................................................................................................... 2
19 1474354 Cap ................................................................................................................. 2
20 296430 Washer ........................................................................................................... 4
21 292591 Capscrew ....................................................................................................... 4
22 1646820 Plug ..................................................................................................................... 2
23 1646821 Plug ..................................................................................................................... 2
24 1507004 Bushing ............................................................................................................... 4
25 16002 Grease Fitting ..................................................................................................... 2
26 1626490 Washer ............................................................................................................... 2
27 4038137 Bracket ................................................................................................................ 2
27 4166624
1581556 Washer ............................................................................................................... 2
28 1581580 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Refer to Table b Replace With Larger Depending on Wear

8-8 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTERMEDIATE MAST (FIGURE 8-3)


THREE STAGE FULL FREE-LIFT

8-10 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
Mast Assy 2078199 2078201 2078202 2078204 2078206
1 Intermediate Mast 1574162 1574164 1574165 1574167 1574169

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
Mast Assy 2078223 2078225 2078226 2078227
1 Intermediate Mast 1574162 1574164 1574165 1574166

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
ITEM 1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
Mast B589 B589 B589
Group Number 4940 5240 5540
Mast Assy 2078228 2078230 2078232
1 Intermediate Mast 1574167 1574169 1574171

ITEM PART NO. DESCRIPTION QTY


c. . . . . Mast Assy ........................................................................................................... 1
1 c. . . . . Intermediate Mast ........................................................................................... 1
2 1500744 Stubshaft .................................................................................................... 4
3 1389932 Stubshaft .................................................................................................... 2
4 d 1511882 Load Roller ("A") (103.68/103.42) .................................................................. 2
4 1511883 Load Roller ("B") (104.44/104.18) .................................................................. 2
4 1511884 Load Roller ("C") (105.20/104.94) .................................................................. 2
5 126765 Shim ............................................................................................................... 24
6 1465072 Snap Ring ....................................................................................................... 4
7 d 1399203 Load Roller ("A") (126.75/126.49) .................................................................. 2
7 1399204 Load Roller ("B") (127.51/127.25) .................................................................. 2
7 1399205 Load Roller ("C") (128.27/128.01) .................................................................. 2
8 131715 Shim (0.007 in.) .............................................................................................. AR
9 215211 Wear Strip ...................................................................................................... 2
10 104506 O-Ring ............................................................................................................ 4
11 1389846 Spacer ............................................................................................................ 2
12 1389780 Chain Sheave (E80XN) .................................................................................. 2
©2018 HYSTER COMPANY See Service Manual 8-11
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


12 1389779 Chain Sheave (E100-120XN/E100XNS) ........................................................ 2
12 1389673 Chain Sheave (E80XN) .............................................................................. 1
12 1389672 Chain Sheave (E100-120XN/E100XNS) .................................................... 1
12 41531 Snap Ring .................................................................................................. 1
12 126764 Double Row Bearing .................................................................................. 1
13 12891 Snap Ring ....................................................................................................... 2
14 b 1389959 Bracket ........................................................................................................... 1
15 b 1581564 Lockwasher .................................................................................................... 1
16 b 1581559 Washer ........................................................................................................... 1
17 b 1581590 Capscrew ....................................................................................................... 1
18 131716 Shim (0.020 in.) .............................................................................................. AR
a 1466633 Insert .............................................................................................................. 4

FOOTNOTES:
a Not Illustrated c Refer to Table
b Not Used on All Applications d Replace With Larger Depending on Wear

8-12 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 8-13


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INNER MAST (FIGURE 8-4)


THREE STAGE FULL FREE-LIFT

8-14 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INNER MAST
THREE STAGE FULL FREE-LIFT
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
Mast Assy 2078199 2078201 2078202 2078204 2078206
1 Inner Mast 1573599 1573601 1573602 1573604 1573606

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
Mast Assy 2078223 2078225 2078226 2078227
1 Inner Mast 1573599 1573601 1573602 1573603

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
ITEM 1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
Mast B589 B589 B589
Group Number 4940 5240 5540
Mast Assy 2078228 2078230 2078232
1 Inner Mast 1573604 1573606 1573608

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 1500744 Stubshaft .................................................................................................... 2
3 b 1511882 Load Roller ("A") (103.68/103.42) .................................................................. 2
3 1511883 Load Roller ("B") (104.44/104.18) .................................................................. 2
3 1511884 Load Roller ("C") (105.20/104.94) .................................................................. 2
4 126765 Shim ............................................................................................................... AR
5 1465072 Snap Ring ....................................................................................................... 2
6 1387285 Chain Anchor (E80XN) ................................................................................... 2
6 1387286 Chain Anchor (E100-120XN/E100XNS) ......................................................... 2
7 327591 Pin (E80XN) ................................................................................................... 2
7 339932 Pin (E100-120XN/E100XNS) ......................................................................... 2
8 15222 Cotter Pin ....................................................................................................... 2
9 1581896 Nut .................................................................................................................. 4
10 2056815
15224 Cotter Pin ....................................................................................................... 2

©2018 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FOOTNOTES:
a Refer to Table b Replace With Larger Depending on Wear

8-16 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 8-17


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT (FIGURE 8-5)


THREE STAGE FULL FREE-LIFT

8-18 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MAIN LIFT
THREE STAGE FULL FREE-LIFT
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
18 Hose Assy 1399080 1399084 1399088 1399092 1399096
19 Hose Assy 1399096 1399100 1399104 1399108 1399112

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
18 Hose Assy 1399080 1399084 1399088 1399090
19 Hose Assy 1399096 1399100 1399104 1399106

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
ITEM 1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
Mast B589 B589 B589
Group Number 4940 5240 5540
18 Hose Assy 1399092 1399096 1399102
19 Hose Assy 1399108 1399112 1399118

ITEM PART NO. DESCRIPTION QTY


1 ..... Main Cylinder (FFigure 8-6).......................................................................... 2
2 b 1550157 Hyd Velocity Fuse (10 x 10) ........................................................................... 2
2 a 1550158 Hyd Velocity Fuse (10 x 10) ........................................................................... 2
3 110178 Fitting .............................................................................................................. 2
3 16483 O-Ring ........................................................................................................ 1
4 304523 Snap Ring ....................................................................................................... 2
5 1325120 Shim ............................................................................................................... AR
6 142247 Shim ............................................................................................................... AR
7 332061 Washer ........................................................................................................... 2
8 1550437 Bracket (LH) ................................................................................................... 1
8 1550439 Bracket (RH) ................................................................................................... 1
9 1581563 Lockwasher .................................................................................................... 4
10 1581585 Capscrew ....................................................................................................... 4
11 1487096 Fitting .............................................................................................................. 1
12 2074181
4604938 Hose Assy ...................................................................................................... 1
13 2074180 Hose Assy ...................................................................................................... 1
©2018 HYSTER COMPANY See Service Manual 8-19
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


14 379405 Clamp ............................................................................................................. 4
15 2046871 Fitting .............................................................................................................. 1
16 1465585 Hose Clamp .................................................................................................... 4
17 1360529 Clamp ............................................................................................................. 4
18 c. . . . . Hose Assy ...................................................................................................... 1
19 c. . . . . Hose Assy ...................................................................................................... 1
20 1581566 Nut .................................................................................................................. 2
21 1473888 Fitting .............................................................................................................. 1
21 1495115
280154 O-Ring ........................................................................................................ 1
22 1388019 Housing .......................................................................................................... 1
23 14595 Plug Assembly ................................................................................................ 1
23 16484 O-Ring ........................................................................................................ 1
23 199524 Plug ............................................................................................................ 1
24 1474387 Bracket ........................................................................................................... 1
25 1581583 Capscrew ....................................................................................................... 2
26 b 1550197 Lowering Control Valve .................................................................................. 1
26 a 1550198 Lowering Control Valve .................................................................................. 1
26 16982 O-Ring ........................................................................................................ 1
26 1495115
280154 O-Ring ........................................................................................................ 1
27 1487068 Fitting .............................................................................................................. 1

FOOTNOTES:
a E100-120XN/E100XNS c Refer to Table
b E80XN

8-20 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 8-21


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT CYLINDER (FIGURE 8-6)


THREE STAGE FULL FREE-LIFT

8-22 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
ITEM Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
Cylinder
8509701 8509703 8509704 8509706 8509708
Group Number
Cylinder Assy 2073852 2073854 2073857 2073856 2073859
1 Tube Wldmt- 2073888 2073890 2073891 2073893 2073895
Cylinder
2 Cylinder Rod 2037856 2037857 2037858 2037859 2037860

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
ITEM Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
Cylinder
8509801 8509803 8509804 8509805
Group Number
Cylinder Assy 2073912 2073914 2073915 2073916
1 Tube Wldmt- 2073932 2073934 2073935 2073936
Cylinder
2 Cylinder Rod 2037841 2037842 2037844 2059114
13 Spacer ---- ---- a2078399 a2078399

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
ITEM Mast B589 B589 B589
Group Number 4940 5240 5540
Cylinder
8509806 8509808 8509810
Group Number
Cylinder Assy 2073917 2073919 2073921
1 Tube Wldmt- 2073937 2073939 2073941
Cylinder
2 Cylinder Rod 2037845 2037846 2059117
13 Spacer a2078399 a2078399 a2035198

©2018 HYSTER COMPANY See Service Manual 8-23


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT
KEY:
A: E80XN
B: E100-120XN/E100XNS
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 2 2
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 b. . . . . Cylinder Rod .......................................................................................... 1 1
3 2033243 Gland (E80XN) ...................................................................................... 1 ..
3 2033299 Gland (E100-120XN/E100XNS) ............................................................ .. 1
4 215425 Wear Ring (E80XN) ............................................................................... 1 ..
4 215301 Wear Ring (E100-120XN/E100XNS) ..................................................... .. 1
5 1383066 Rod Wiper (E80XN) ............................................................................... 1 ..
5 1383068 Rod Wiper (E100-120XN/E100XNS) ..................................................... .. 1
6 270077 Rod Seal (E80XN) ................................................................................. 1 ..
6 201829 Rod Seal (E100-120XN/E100XNS) ....................................................... .. 1
7 638249 Back-Up Ring (E80XN) .......................................................................... 1 ..
7 638250 Back-Up Ring (E100-120XN/E100XNS) ................................................ .. 1
8 57664 O-Ring (E80XN) ..................................................................................... 1 ..
8 15879 O-Ring (E100-120XN/E100XNS) ........................................................... .. 1
9 297532 Wear Ring (E80XN) ............................................................................... 1 ..
9 351531 Wear Ring (E100-120XN/E100XNS) ..................................................... .. 1
10 1381061 Rod Seal (E80XN) ................................................................................. 1 ..
10 1381062 Rod Seal (E100-120XN/E100XNS) ....................................................... .. 1
11 1379063 Piston Ring (E80XN) .............................................................................. 1 ..
11 2036479 Piston Ring (E100-120XN/E100XNS) .................................................... .. 1
12 638248 Back-Up Ring (E80XN) .......................................................................... 1 ..
12 351532 Back-Up Ring (E100-120XN/E100XNS) ................................................ .. 1
13 b. . . . . Spacer ................................................................................................... .. 1
2036277 Kit-Seal (E80XN) ........................................................................................ 1 ..
2036278 Kit-Seal (E100-120XN/E100XNS) .............................................................. .. 1

FOOTNOTES:
a Not Illustrated b Refer to Table

8-24 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 8-25


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FREE-LIFT (FIGURE 8-7)


THREE STAGE FULL FREE-LIFT (→ 10/2013)

8-26 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

FREE-LIFT
THREE STAGE FULL FREE-LIFT (→ 10/2013)
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
26 Hose Assy 2072865 2072867 2072868 2072870 2072872
27 Chain 320395 386885 297640 337180 337189

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
26 Hose Assy 2072865 2072867 2072868 2072869
27 Chain 320714 320395 386885 297640

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
ITEM 1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
Mast B589 B589 B589
Group Number 4940 5240 5540
26 Hose Assy 2072870 2072872 2072874
27 Chain 297640 337180 320396

ITEM PART NO. DESCRIPTION QTY


1 2036778 Hose Sheave .................................................................................................. 1
2 1387552 Stubshaft ........................................................................................................ 1
3 1581564 Lockwasher .................................................................................................... 3
4 1581559 Washer ........................................................................................................... 1
5 1581592 Capscrew ....................................................................................................... 1
6 221628 Capscrew ....................................................................................................... 2
7 1387479 Hose Clamp .................................................................................................... 1
8 1581565 Nut .................................................................................................................. 2
9 1581578 Capscrew ....................................................................................................... 2
10 b 1550195 Hyd Velocity Fuse (Free-Lift Cylinder) ........................................................... 1
10 a 1550196 Hyd Velocity Fuse (Free-Lift Cylinder) ........................................................... 1
10 16487 O-Ring ........................................................................................................ 1
10 1495115
280154 O-Ring ........................................................................................................ 1
11 ..... Free-Lift Cylinder (FFigure 8-9)..................................................................... 1
12 1387281 Pin .................................................................................................................. 1
13 1389825 Crosshead ...................................................................................................... 1
©2018 HYSTER COMPANY See Service Manual 8-27
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FREE-LIFT
THREE STAGE FULL FREE-LIFT (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


14 1581559 Washer ........................................................................................................... 2
15 302493 Roll Pin ........................................................................................................... 1
16 1387519 Guard ............................................................................................................. 2
17 302472 Roll Pin ........................................................................................................... 4
18 1581589 Capscrew ....................................................................................................... 2
19 1387743 Chain Sheave Assembly ................................................................................ 2
19 1387740 Chain Sheave ............................................................................................. 1
20 41531 Snap Ring .................................................................................................. 2
21 126764 Double Row Bearing .................................................................................. 1
22 304527 Snap Ring ....................................................................................................... 2
23 b 1694479
4057049 Clamp (One Piece Formed Bracket) .............................................................. 1
23 a 1694480
4057050 Clamp (One Piece Formed Bracket) .............................................................. 1
24 161003 Nut .................................................................................................................. 2
25 297649 Ring ................................................................................................................ 2
26 d. . . . . Hose Assy ...................................................................................................... 1
27 d. . . . . Chain .............................................................................................................. 2
28 15222 Cotter Pin ....................................................................................................... 2
29 b 327591 Pin .................................................................................................................. 2
29 a 339932 Pin .................................................................................................................. 2
30 1331991 Chain Anchor .................................................................................................. 2
31 1626490 Washer ........................................................................................................... 2
32 1581896 Nut .................................................................................................................. 4
33 b 1611061 Collar .............................................................................................................. 1
34 296009 Capscrew ....................................................................................................... 1
c 4612788 Lockwasher (Chain Anchor) ........................................................................... 2

FOOTNOTES:
a E100-120XN/E100XNS c Not Illustrated
b E80XN d Refer to Table

8-28 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 8-29


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FREE-LIFT (FIGURE 8-8)


THREE STAGE FULL FREE-LIFT (10/2013 →)

8-30 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

FREE-LIFT
THREE STAGE FULL FREE-LIFT (10/2013 →)
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
26 Hose Assy 2072865 2072867 2072868 2072870 2072872
27 Chain 320395 386885 297640 337180 337189

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
26 Hose Assy 2072865 2072867 2072868 2072869
27 Chain 320714 320395 386885 297640

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
ITEM 1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
Mast B589 B589 B589
Group Number 4940 5240 5540
26 Hose Assy 2072870 2072872 2072874
27 Chain 297640 337180 320396

ITEM PART NO. DESCRIPTION QTY


1 2036778 Hose Sheave .................................................................................................. 1
2 1387552 Stubshaft ........................................................................................................ 1
3 1581564 Lockwasher .................................................................................................... 3
4 1581559 Washer ........................................................................................................... 1
5 1581592 Capscrew ....................................................................................................... 1
6 221628 Capscrew ....................................................................................................... 2
7 1387479 Hose Clamp .................................................................................................... 1
8 1581565 Nut .................................................................................................................. 2
9 1581578 Capscrew ....................................................................................................... 2
10 b 1550195 Hyd Velocity Fuse (Free-Lift Cylinder) ........................................................... 1
10 a 1550196 Hyd Velocity Fuse (Free-Lift Cylinder) ........................................................... 1
10 16487 O-Ring ........................................................................................................ 1
10 1495115
280154 O-Ring ........................................................................................................ 1
11 ..... Free-Lift Cylinder (FFigure 8-9)..................................................................... 1
12 1387281 Pin .................................................................................................................. 1
13 1389825 Crosshead ...................................................................................................... 1
©2018 HYSTER COMPANY See Service Manual 8-31
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FREE-LIFT
THREE STAGE FULL FREE-LIFT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


14 1581559 Washer ........................................................................................................... 2
15 302493 Roll Pin ........................................................................................................... 1
16 1387519 Guard ............................................................................................................. 2
17 302472 Roll Pin ........................................................................................................... 4
18 1581589 Capscrew ....................................................................................................... 2
19 1387743 Chain Sheave Assembly ................................................................................ 2
19 1387740 Chain Sheave ............................................................................................. 1
20 41531 Snap Ring .................................................................................................. 2
21 126764 Double Row Bearing .................................................................................. 1
22 304527 Snap Ring ....................................................................................................... 2
23 b 1694479
4057049 Clamp (One Piece Formed Bracket) .............................................................. 1
23 a 1694480
4057050 Clamp (One Piece Formed Bracket) .............................................................. 1
24 161003 Nut .................................................................................................................. 2
25 297649 Ring ................................................................................................................ 2
26 c. . . . . Hose Assy ...................................................................................................... 1
27 c. . . . . Chain .............................................................................................................. 2
28 15222 Cotter Pin ....................................................................................................... 2
29 b 327591 Pin .................................................................................................................. 2
29 a 339932 Pin .................................................................................................................. 2
30 1331991 Chain Anchor .................................................................................................. 2
31 4038861 Bracket ........................................................................................................... 1
32 1581896 Nut .................................................................................................................. 2
33 b 1611061 Collar .............................................................................................................. 1
34 296009 Capscrew ....................................................................................................... 1
35 4166624
1581556 Washer ........................................................................................................... 2
36 1581835 Capscrew ....................................................................................................... 1
36 1581739 Nut .................................................................................................................. 1

FOOTNOTES:
a E100-120XN/E100XNS c Refer to Table
b E80XN

8-32 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 8-33


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FREE-LIFT CYLINDER (FIGURE 8-9)


THREE STAGE FULL FREE LIFT

8-34 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

FREE-LIFT CYLINDER
THREE STAGE FULL FREE LIFT
E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
ITEM Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
Cylinder
8544051 8544053 8544055 8544057 8544059
Group Number
Cylinder Assy 2104542 2104544 2104546 2104548 2104550
1 Tube Wldmt- 2073257 2073259 2073261 2073263 2073265
Cylinder
2 Cylinder Rod 2037833 2037835 2037836 2037837 2037838

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
ITEM Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
Cylinder
8518451 8518453 8518455 8518456
Group Number
Cylinder Assy 2104508 2104510 2104512 2104513
1 Tube Wldmt- 2073626 2073630 2073632 2073633
Cylinder
2 Cylinder Rod 2062074 2062076 2062077 2062078

E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
ITEM Mast B589 B589 B589
Group Number 4940 5240 5540
Cylinder
8518457 8518459 8518462
Group Number
Cylinder Assy 2104514 2104516 2104519
1 Tube Wldmt- 2073634 2073636 2073639
Cylinder
2 Cylinder Rod 2062079 2062081 2062083

©2018 HYSTER COMPANY See Service Manual 8-35


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FREE-LIFT CYLINDER
THREE STAGE FULL FREE LIFT
KEY:
A: E80XN
B: E100-120XN/E100XNS
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 2036282 Gland (E80XN) ...................................................................................... 1 ..
3 1541640 Gland (E100-120XN/E100XNS) ............................................................ .. 1
4 1361302 Screw ..................................................................................................... 1 1
5 297538 Check Valve ........................................................................................... 1 1
6 297531 Washer .................................................................................................. 1 1
7 187388 Snap Ring .............................................................................................. 1 1
8 1383070 Rod Wiper .............................................................................................. 1 1
9 2033395 Seal ........................................................................................................ 1 1
10 164632 Back-Up Ring (E80XN) .......................................................................... 1 ..
10 615145 Back-Up Ring (E100-120XN/E100XNS) ................................................ .. 1
11 46629 O-Ring (E80XN) ..................................................................................... 1 ..
11 15885 O-Ring (E100-120XN/E100XNS) ........................................................... .. 1
12 636950 Wear Ring (E80XN) ............................................................................... 1 ..
12 1380982 Wear Ring (E100-120XN/E100XNS) ..................................................... .. 1
13 637162 Rod Seal (E80XN) ................................................................................. 1 ..
13 364059 Rod Seal (E100-120XN/E100XNS) ....................................................... .. 1
14 638293 Back-Up Ring (E80XN) .......................................................................... 1 ..
14 1381074 Back-Up Ring (E100-120XN/E100XNS)(E100-120XN/E100XNS) ........ .. 1
15 190580 O-Ring ................................................................................................... 1 1
16 190887 Sealing Ring .......................................................................................... 1 1
2036279 Kit-Seal (E80XN) ........................................................................................ 1 ..
2065889 Kit-Seal (E100-120XN/E100XNS) .............................................................. .. 1

FOOTNOTES:
a Refer to Table

8-36 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 8-37


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

CARRIAGE (FIGURE 8-10)


THREE STAGE FULL FREE-LIFT

8-38 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: B588 Mast Series
B: B589 Mast Series
C: B589 Mast Series (Attachment)
QTY
ITEM PART NO. DESCRIPTION A B C
2108029 Carriage (42 in.) ................................................................................ 1 .. ..
2108037 Carriage (42 in.) ................................................................................ .. 1 ..
2108032 Carriage (42 in.) ................................................................................ .. .. 1
2108030 Carriage (48 in.) ................................................................................ 1 .. ..
2108038 Carriage (48 in) ................................................................................. .. 1 ..
2108033 Carriage (48 in.) ................................................................................ .. .. 1
1 1694398 Carriage Wldmt (42 in.) ................................................................. 1 .. ..
1 1692203 Carriage Wldmt (42 in.) ................................................................. .. 1 ..
1 1694595 Carriage Wldmt (42 in.) ................................................................. .. .. 1
1 1694399 Carriage Wldmt (48 in.) ................................................................. 1 .. ..
1 1692687 Carriage Wldmt (48 in.) ................................................................. .. 1 ..
1 1694596 Carriage Wldmt (48 in.) ................................................................. .. .. 1
2 1500744 Stubshaft ................................................................................... 6 6 6
3 1465177 Bracket .......................................................................................... 2 2 2
4 1387993
1670064 Thrust Bearing (Side Thrust Roller) .............................................. 2 2 2
5 1670065 Pin ................................................................................................. 2 2 2
6 292683 Lockwasher ................................................................................... 4 4 4
7 4048814
292528 Capscrew ...................................................................................... 4 4 4
8 319323 Bracket Wldmt (Guard LH) ............................................................ 1 1 1
9 319322 Bracket Wldmt (Guard RH) ........................................................... 1 1 1
10 1624590 Chain Anchor ................................................................................ 2 2 2
11 339932 Pin ................................................................................................. 2 2 2
12 15222 Cotter Pin ...................................................................................... 2 2 2
13 1465072 Snap Ring ..................................................................................... 6 6 6
14 1399224 Spacer ........................................................................................... 2 2 2
15 126765 Shim .............................................................................................. AR AR AR
16 1511883 Load Roller ("B") (104.44/104.18) ................................................. 6 6 6
17 a 317292 Spacer ........................................................................................... 4 4 4
18 a 18518 Capscrew ...................................................................................... 4 4 4
18 b 292509 Capscrew ...................................................................................... 4 4 4
19 a 15155 Lockwasher ................................................................................... 4 4 4
19 b 320157 Washer .......................................................................................... 4 4 4
20 1624589 Pin ................................................................................................. 2 2 2
21 131358 Snap Ring ..................................................................................... 2 2 2
22 66333 Roll Pin .......................................................................................... 2 2 2
23 ..... Grease Fitting ................................................................................ 2 2 2
24 192425 Shim (0.062 in.) ............................................................................. AR AR AR
25 192424 Shim (0.030 in.) ............................................................................. AR AR AR
1516221 Kit Side Roller ............................................................................... 1 1 ..

©2018 HYSTER COMPANY See Service Manual 8-39


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FOOTNOTES:
a → 11/2015 b 11/2015 →

8-40 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 8-41


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HEADER HOSE (FIGURE 8-11)


THREE STAGE FULL FREE-LIFT

8-42 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HEADER HOSE
THREE STAGE FULL FREE-LIFT
FIVE FUNCTION E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
Mast Assy 2078199 2078201 2078202 2078204 2078206
1 Hose Assy 2078413 2078415 2078416 2078418 2078420
2 Hose Assy 2078413 2078415 2078416 2078418 2078420
32 Hose Assy 2078050 2078052 2078054 2078056 2078058

FOUR FUNCTION E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
Mast Assy 2078199 2078201 2078202 2078204 2078206
1 Hose Assy 2078413 2078415 2078416 2078418 2078420
2 Hose Assy 2078413 2078415 2078416 2078418 2078420

THREE FUNCTION E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B588 B588 B588 B588 B588
Group Number 4365 4665 4900 5200 5500
Mast Assy 2078199 2078201 2078202 2078204 2078206
1 Hose Assy 2078413 2078415 2078416 2078418 2078420

FIVE FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
Mast Assy 2078223 2078225 2078226 2078227
1 Hose Assy 2078437 2078439 2078440 2078441
2 Hose Assy 2078437 2078439 2078440 2078441
32 Hose Assy 2078050 2078052 2078054 2078055

©2018 HYSTER COMPANY See Service Manual 8-43


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HEADER HOSE
THREE STAGE FULL FREE-LIFT
FIVE FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
ITEM 1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
Mast B589 B589 B589
Group Number 4940 5240 5540
Mast Assy 2078228 2078230 2078232
1 Hose Assy 2078442 2078444 2078446
2 Hose Assy 2078442 2078444 2078446
32 Hose Assy 2078056 2078058 2078061

FOUR FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
Mast Assy 2078223 2078225 2078226 2078227
1 Hose Assy 2078437 2078439 2078440 2078441
2 Hose Assy 2078437 2078439 2078440 2078441

FOUR FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
ITEM 1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
Mast B589 B589 B589
Group Number 4940 5240 5540
Mast Assy 2078228 2078230 2078232
1 Hose Assy 2078442 2078444 2078446
2 Hose Assy 2078442 2078444 2078446

THREE FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4790 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (188.6 in.)
Mast B589 B589 B589 B589
Group Number 4087 4387 4640 4790
Mast Assy 2078223 2078225 2078226 2078227
1 Hose Assy 2078437 2078439 2078440 2078441

8-44 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HEADER HOSE
THREE STAGE FULL FREE-LIFT
THREE FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4940 mm 5240 mm 5540 mm
ITEM 1 2 3 4 (194.5 in.) (206.3 in.) (218.1 in.)
Mast B589 B589 B589
Group Number 4940 5240 5540
Mast Assy 2078228 2078230 2078232
1 Hose Assy 2078442 2078444 2078446

KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
b. . . . . Mast Assy .......................................................................................... 1 1 1
1 b. . . . . Hose Assy ..................................................................................... 2 2 2
2 b. . . . . Hose Assy ..................................................................................... .. 2 2
3 1581577 Capscrew ...................................................................................... 4 8 8
4 1581565 Nut ................................................................................................. 4 8 8
5 1387523 Bracket Wldmt ............................................................................... 1 2 2
6 1495279 Hose Sheave ................................................................................. 1 2 2
6 332057 Bushing ..................................................................................... 1 2 2
7 1581560 Washer .......................................................................................... 2 4 4
8 58902 Snap Ring ..................................................................................... 2 4 4
9 2035791 Hose Clamp .................................................................................. 4 8 8
10 1581741 Capscrew ...................................................................................... 4 8 8
11 1569979 Clamp ............................................................................................ 2 2 2
12 1465489 Hose Clamp .................................................................................. 2 4 4
13 1387327 Bracket .......................................................................................... 1 1 1
13 4233245 Bracket (Alternate Part) ................................................................. 1 1 1
14 4166624
1581556 Washer .......................................................................................... 2 4 4
15 1581562 Lockwasher ................................................................................... 2 4 4
16 1581579 Capscrew ...................................................................................... 2 4 4
17 1541242 Bracket Wldmt (RH) ...................................................................... 1 1 1
18 302472 Roll Pin .......................................................................................... 1 2 2
19 1528580 Fitting ............................................................................................ 1 2 2
20 1550425 Fitting ............................................................................................ 1 2 2
21 1581587 Capscrew ...................................................................................... 2 4 4
22 1581563 Lockwasher ................................................................................... 2 4 4
23 4155140 Bracket .......................................................................................... 1 1 1
24 1502809 Hose Clamp .................................................................................. 1 2 2
25 1399243 Clamp ............................................................................................ 1 2 2
26 1581586 Capscrew ...................................................................................... 1 1 1
27 1581567 Nut ................................................................................................. 1 1 1
28 1389854 Bracket .......................................................................................... .. 1 1
28 4233246 Bracket (Alternate Part) ................................................................. .. 1 1

©2018 HYSTER COMPANY See Service Manual 8-45


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HEADER HOSE
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
29 1617658 Clamp ............................................................................................ .. 2 2
30 1541243 Bracket Wldmt (LH) ....................................................................... .. 1 1
31 2077914 Hose Assy ..................................................................................... .. .. 1
32 b. . . . . Hose Assy ..................................................................................... .. .. 2
33 358286 Strain Relief ................................................................................... .. .. 1
34 358287 Bracket .......................................................................................... .. .. 1
35 1597443 Bolt (With Side-Shift) ..................................................................... .. .. 2
35 1597443 Bolt (Without Side-Shift) ................................................................ .. .. 3
36 1581563 Lockwasher (With Side-Shift) ........................................................ .. .. 2
36 1581563 Lockwasher (Without Side-Shift) ................................................... .. .. 3
37 358289 Hose Reel ..................................................................................... .. .. 1
37 672563 Kit-Seal ..................................................................................... .. .. 1
38 6996681
1473887 Fitting ............................................................................................ .. .. 2
38 1495113
265731 O-Ring ...................................................................................... .. .. 1
39 1618437 Plate .............................................................................................. .. .. 1
40 1581594 Capscrew ...................................................................................... .. .. 2
41 1581559 Washer .......................................................................................... .. .. 2
42 1705595 Bracket (Without Side-Shift) .......................................................... .. .. 1
42 136692 Nut (Without Side-Shift) ................................................................ .. .. 1
42 1599322 Plate (With Side-Shift) ................................................................... .. .. 1
43 1502809 Hose Clamp .................................................................................. .. .. 2
44 1569979 Clamp (With Side-Shift) ................................................................. .. .. 2
44 1617658 Clamp (Without Side-Shift) ............................................................ .. .. 2
45 1581590 Capscrew ...................................................................................... 1 2 2
46 16541 Fitting ............................................................................................ .. .. 2
47 1581849 Nut ................................................................................................. .. .. 2
48 d 1495279 Hose Sheave ................................................................................. 1 2 2
48 e 4649383 Hose Sheave ................................................................................. 1 2 2
48 332057 Bushing ..................................................................................... 1 2 2
a 1529016 Fitting (Cap) .................................................................................. 2 4 6
a c 129563 Strap Clamp .................................................................................. 1 2 2

FOOTNOTES:
a Not Illustrated d → 9/2016
b Refer to Table e 9/2016 →
c Strap hoses to prevent rubbing on chain by
attaching to item 17 and 30

8-46 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

9 MAST-TWO STAGE FULL FREE-LIFT


UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-28
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-18
HEADER HOSE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-22
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT (→ 10/2013) ............................................................................................ 9-6
TWO STAGE FULL FREE-LIFT (10/2013 →) ............................................................................................ 9-10
MAIN LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-14
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2

©2018 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

OUTER MAST AND MAIN LIFT (FIGURE 9-1)


TWO STAGE FULL FREE-LIFT

9-2 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

OUTER MAST AND MAIN LIFT


TWO STAGE FULL FREE-LIFT
B590

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3325 mm 3425 mm 3625 mm 3725 mm
ITEM 1 2 3 4 (119.1 in.) (130.9 in.) (134.8 in.) (142.7 in.) (146.7 in.)
Mast B590 B590 B590 B590 B590
Group Number 3025 3325 3425 3625 3725
Mast Assy 2078243 2078246 2078247 2078249 2078250
1 Outer Mast 1541455 1541458 1541459 1541461 1541462
32 Tube Assy 2072835 2072838 2072839 2072841 2072842

B591

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 2965 mm 3065 mm 3365 mm
ITEM 1 2 3 4 (108.9 in.) (116.7 in.) (120.7 in.) (132.5 in.)
Mast B591 B591 B591 B591
Group Number 2765 2965 3065 3365
Mast Assy 2078273 2078275 2078276 2078279
1 Outer Mast 1541455 1541457 1541458 1541461
32 Tube Assy 2072835 2072837 2072838 2072841

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 1500744 Stubshaft .................................................................................................... 4
3 1581588 Capscrew ....................................................................................................... 4
4 1581583 Capscrew ....................................................................................................... 2
5 332061 Washer ........................................................................................................... 2
6 142247 Shim ............................................................................................................... AR
7 304523 Snap Ring ....................................................................................................... 2
8 1325120 Shim ............................................................................................................... AR
9 ..... Main Cylinder (LH) (FFigure 9-4).................................................................. 1
10 ..... Main Cylinder (RH) (FFigure 9-4).................................................................. 1
11 1502810 Bracket ........................................................................................................... 1
12 1487068 Fitting .............................................................................................................. 1
13 4104235 Bracket (Cylinder Restraint) ........................................................................... 2
13 1474399 Bracket Wldmt ............................................................................................ 1
13 4104236 Bracket (Cylinder Restraint) (Optional) .......................................................... 2
13 1474398 Bracket Wldmt ............................................................................................ 1
13 4058158 Rubber Pad ................................................................................................ 2
14 14603 Plug ................................................................................................................ 1
14 1450764
16486 O-Ring ........................................................................................................ 1
15 14595 Plug Assembly ................................................................................................ 1
15 16484 O-Ring ........................................................................................................ 1
16 1477559 Bracket ........................................................................................................... 1
17 1581585 Capscrew ....................................................................................................... 2
©2018 HYSTER COMPANY See Service Manual 9-3
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

OUTER MAST AND MAIN LIFT


TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


18 1581586 Capscrew ....................................................................................................... 2
19 1626478 Washer ........................................................................................................... 8
20 1388019 Housing (Lowering Control Valve) .................................................................. 1
21 1550197 Lowering Control Valve (E80XN) ................................................................... 1
21 1550198 Lowering Control Valve (E100-120XN/E100XNS) ......................................... 1
21 16982 O-Ring ........................................................................................................ 1
21 1495115
280154 O-Ring ........................................................................................................ 1
22 2090698 Hose Assy ...................................................................................................... 1
22 c 4649850 Hose Assy ...................................................................................................... 1
23 2075534
4604939 Hose Assy ...................................................................................................... 1
24 1486749 Fitting .............................................................................................................. 1
25 1550437 Bracket (LH) ................................................................................................... 1
26 1487096 Fitting .............................................................................................................. 1
27 1550439 Bracket (RH) ................................................................................................... 1
28 1581580 Capscrew ....................................................................................................... 1
29 1581566 Nut .................................................................................................................. 4
30 178119 Clamp ............................................................................................................. 2
31 1550199 Fitting .............................................................................................................. 1
32 a. . . . . Tube Assy ...................................................................................................... 1
33 1465072 Snap Ring ....................................................................................................... 4
34 126765 Shim ............................................................................................................... 24
35 b 1399203 Load Roller ("A") (126.75/126.49) .................................................................. 2
35 1399204 Load Roller ("B") (127.51/127.25) .................................................................. 2
35 1399205 Load Roller ("C") (128.27/128.01) .................................................................. 2
36 104264 Wear Strip ...................................................................................................... 2
37 104506 O-Ring ............................................................................................................ 4
38 161273 Shim (0.020 in.) .............................................................................................. AR
39 161272 Shim (0.007 in.) .............................................................................................. AR
40 1550157 Hyd Velocity Fuse (E80XN) ............................................................................ 1
40 1550159 Velocity Fuse (E100-120XN/E100XNS) ......................................................... 1
41 192429 Bushing .......................................................................................................... 2
42 292591 Capscrew ............................................................................................................ 4
43 1507004 Bushing ............................................................................................................... 4
44 16002 Grease Fitting ..................................................................................................... 2
45 1646820 Plug ..................................................................................................................... 2
46 1646821 Plug ..................................................................................................................... 2
47 1474354 Cap ..................................................................................................................... 2
48 296430 Washer ............................................................................................................... 4

FOOTNOTES:
a Refer to Table c With VPDP and Accumulator
b Replace With Larger Depending on Wear

9-4 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INNER MAST AND FREE-LIFT (FIGURE 9-2)


TWO STAGE FULL FREE-LIFT (→ 10/2013)

9-6 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INNER MAST AND FREE-LIFT


TWO STAGE FULL FREE-LIFT (→ 10/2013)
B590

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3325 mm 3425 mm 3625 mm 3725 mm
ITEM 1 2 3 4 (119.1 in.) (130.9 in.) (134.8 in.) (142.7 in.) (146.7 in.)
Mast B590 B590 B590 B590 B590
Group Number 3025 3325 3425 3625 3725
Mast Assy 2078243 2078246 2078247 2078249 2078250
1 Inner Mast 1550201 1550204 1550205 1550207 1550208
29 Chain 320395 297640 297640 337180 337189

B591

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 2965 mm 3065 mm 3365 mm
ITEM 1 2 3 4 (108.9 in.) (116.7 in.) (120.7 in.) (132.5 in.)
Mast B591 B591 B591 B591
Group Number 2765 2965 3065 3365
Mast Assy 2078273 2078275 2078276 2078279
1 Inner Mast 1550201 1550203 1550204 1550207
29 Chain 320714 320395 386885 297640

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Inner Mast ...................................................................................................... 1
2 1500744 Stubshaft .................................................................................................... 4
3 1581566 Nut .................................................................................................................. 1
4 1581582 Capscrew ....................................................................................................... 1
5 221628 Capscrew ....................................................................................................... 2
6 1465072 Snap Ring ....................................................................................................... 4
7 126765 Shim ............................................................................................................... 24
8 1399203 Load Roller ("A") (126.75/126.49) .................................................................. 2
8 1399204 Load Roller ("B") (127.51/127.25) .................................................................. 2
8 1399205 Load Roller ("C") (128.27/128.01) .................................................................. 2
9 1550193 Hyd Velocity Fuse (E80XN) ............................................................................ 1
9 16487 O-Ring ........................................................................................................ 1
9 244167 O-Ring ........................................................................................................ 1
9 1550194 Hyd Velocity Fuse (E100-120XN) .................................................................. 1
9 16487 O-Ring ........................................................................................................ 1
9 244167 O-Ring ........................................................................................................ 1
10 161003 Nut .................................................................................................................. 2
11 297649 Ring ................................................................................................................ 2
12 ..... Lift Cylinder (FFigure 9-5)............................................................................. 1
13 1611061 Collar .............................................................................................................. 1
14 1694480
4057050 Clamp (One Piece Bracket)(E100-120XN) ..................................................... 1
15 1389825 Crosshead ...................................................................................................... 1
16 302493 Roll Pin ........................................................................................................... 1
©2018 HYSTER COMPANY See Service Manual 9-7
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INNER MAST AND FREE-LIFT


TWO STAGE FULL FREE-LIFT (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


17 1387281 Pin .................................................................................................................. 1
18 1387743 Chain Sheave Assembly ................................................................................ 2
19 304527 Snap Ring ....................................................................................................... 2
20 302472 Roll Pin ........................................................................................................... 2
21 1387519 Guard ............................................................................................................. 2
22 1581852 Washer ........................................................................................................... 2
23 1581589 Capscrew ....................................................................................................... 2
24 296009 Capscrew ....................................................................................................... 1
25 1581896 Nut .................................................................................................................. 4
26 15222 Cotter Pin ....................................................................................................... 2
27 1331991 Chain Anchor .................................................................................................. 2
28 339932 Pin .................................................................................................................. 2
29 b. . . . . Chain .............................................................................................................. 2
a 4612788 Lockwasher (Chain Anchor) ........................................................................... 2

FOOTNOTES:
a Not Illustrated b Refer to Table

9-8 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INNER MAST AND FREE-LIFT (FIGURE 9-3)


TWO STAGE FULL FREE-LIFT (10/2013 →)

9-10 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INNER MAST AND FREE-LIFT


TWO STAGE FULL FREE-LIFT (10/2013 →)
B590

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3325 mm 3425 mm 3625 mm 3725 mm
ITEM 1 2 3 4 (119.1 in.) (130.9 in.) (134.8 in.) (142.7 in.) (146.7 in.)
Mast B590 B590 B590 B590 B590
Group Number 3025 3325 3425 3625 3725
Mast Assy 2078243 2078246 2078247 2078249 2078250
1 Inner Mast 1550201 1550204 1550205 1550207 1550208
22 Chain 320395 297640 297640 337180 337189

B591

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 2965 mm 3065 mm 3365 mm
ITEM 1 2 3 4 (108.9 in.) (116.7 in.) (120.7 in.) (132.5 in.)
Mast B591 B591 B591 B591
Group Number 2765 2965 3065 3365
Mast Assy 2078273 2078275 2078276 2078279
1 Inner Mast 1550201 1550203 1550204 1550207
22 Chain 320714 320395 386885 297640

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 1500744 Stubshaft .................................................................................................... 4
3 1581582 Capscrew ....................................................................................................... 1
4 178119 Clamp ............................................................................................................. 1
5 1581566 Nut .................................................................................................................. 1
6 221628 Capscrew ....................................................................................................... 2
7 297649 Ring ................................................................................................................ 2
8 161003 Nut .................................................................................................................. 2
9 1694479
4057049 Clamp (E80XN) .............................................................................................. 1
9 1694480
4057050 Clamp (E100-120XN) ..................................................................................... 1
10 1399203 Load Roller ("A") (126.75/126.49) .................................................................. 2
10 1399204 Load Roller ("B") (127.51/127.25) .................................................................. 2
10 1399205 Load Roller ("C") (128.27/128.01) .................................................................. 2
11 126765 Shim ............................................................................................................... 24
12 1465072 Snap Ring ....................................................................................................... 2
13 296009 Capscrew ....................................................................................................... 1
14 1611061 Collar .............................................................................................................. 1
15 1331991 Chain Anchor .................................................................................................. 2
16 15222 Cotter Pin ....................................................................................................... 2
17 339932 Pin .................................................................................................................. 2
18 1581896 Nut .................................................................................................................. 4
19 4038861 Bracket ........................................................................................................... 1
©2018 HYSTER COMPANY See Service Manual 9-11
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INNER MAST AND FREE-LIFT


TWO STAGE FULL FREE-LIFT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


20 ..... Lift Cylinder (FFigure 9-5)............................................................................. 1
21 1550193 Hyd Velocity Fuse (E80XN) ............................................................................ 1
21 16487 O-Ring ........................................................................................................ 1
21 244167 O-Ring ........................................................................................................ 1
21 1550194 Hyd Velocity Fuse (E100-120XN) .................................................................. 1
21 16487 O-Ring ........................................................................................................ 1
21 244167 O-Ring ........................................................................................................ 1
22 a. . . . . Chain .............................................................................................................. 2
23 1581589 Capscrew ....................................................................................................... 2
24 1581564 Lockwasher .................................................................................................... 2
25 1581559 Washer ........................................................................................................... 2
26 1387519 Guard ............................................................................................................. 2
27 302472 Roll Pin ........................................................................................................... 2
28 1387281 Pin .................................................................................................................. 1
29 304527 Snap Ring ....................................................................................................... 2
30 1387743 Chain Sheave Assembly ................................................................................ 2
31 126764 Double Row Bearing .................................................................................. 1
32 1387740 Chain Sheave ............................................................................................. 1
33 41531 Snap Ring .................................................................................................. 1
34 1389825 Crosshead ...................................................................................................... 1
35 302493 Roll Pin ........................................................................................................... 1
36 1581835 Capscrew ....................................................................................................... 1
37 4166624
1581556 Washer ........................................................................................................... 2
38 1581739 Nut .................................................................................................................. 1

FOOTNOTES:
a Refer to Table

9-12 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT CYLINDER (FIGURE 9-4)


TWO STAGE FULL FREE-LIFT

9-14 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MAIN LIFT CYLINDER


TWO STAGE FULL FREE-LIFT
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3325 mm 3425 mm 3625 mm 3725 mm
1 2 3 4 (119.1 in.) (130.9 in.) (134.8 in.) (142.7 in.) (146.7 in.)
ITEM Mast B590 B590 B590 B590 B590
Group Number 3025 3325 3425 3625 3725
Cylinder
8503251 8503254 8503255 8503257 8503258
Group Number
Cylinder Assy 2073992 2073995 2073996 2073998 2073999
1 Tube Wldmt- 2074022 2074025 2074026 2074042 2074043
Cylinder
8 Cylinder Rod 1400551 1400554 1400555 1400557 1400558

RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3325 mm 3425 mm 3625 mm 3725 mm
1 2 3 4 (119.1 in.) (130.9 in.) (134.8 in.) (142.7 in.) (146.7 in.)
ITEM Mast B590 B590 B590 B590 B590
Group Number 3025 3325 3425 3625 3725
Cylinder
8503201 8503204 8503205 8503207 8503208
Group Number
Cylinder Assy 2073953 2073956 2073957 2073968 2073969
1 Tube Wldmt- 2074022 2074025 2074026 2074042 2074043
Cylinder
8 Cylinder Rod 1400501 1400504 1400505 1400507 1400508

LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3325 mm 3425 mm 3625 mm
1 2 3 4 (119.1 in.) (130.9 in.) (134.8 in.) (142.7 in.)
ITEM Mast B591 B591 B591 B591
Group Number 2765 2965 3065 3365
Cylinder
8503351 8503353 8503354 8503357
Group Number
Cylinder Assy 2074126 2074128 2074129 2074138
1 Tube Wldmt- 2074022 2074024 2074025 2074042
Cylinder
8 Cylinder Rod 1400851 1400853 1400854 1400857

©2018 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MAIN LIFT CYLINDER


TWO STAGE FULL FREE-LIFT
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3325 mm 3425 mm 3625 mm
1 2 3 4 (119.1 in.) (130.9 in.) (134.8 in.) (142.7 in.)
ITEM Mast B591 B591 B591 B591
Group Number 2765 2965 3065 3365
Cylinder
8503301 8503303 8503304 8503307
Group Number
Cylinder Assy 2074087 2074089 2074090 2074093
1 Tube Wldmt- 2074022 2074024 2074025 2074042
Cylinder
8 Cylinder Rod 1400801 1400803 1400804 1400807

KEY:
A: B590 Mast Series
B: B591 Mast Series
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 190887 Sealing Ring .......................................................................................... 1 1
3 295649 Screw ..................................................................................................... 1 1
4 1379063 Piston Ring ............................................................................................ .. 1
5 1381055 Piston (E80XN) ...................................................................................... 1 ..
5 1381056 Piston (E100-120XN/E100XNS) ............................................................ .. 1
6 186061 Lubricant ................................................................................................ AR AR
7 2038675 Wear Ring .............................................................................................. 1 1
8 a. . . . . Cylinder Rod .......................................................................................... 1 1
9 1310370 Rod Wiper (E80XN) ............................................................................... 1 ..
9 1310371 Rod Wiper (E100-120XN/E100XNS) ..................................................... .. 1
10 1381084 Rod Seal (E80XN) ................................................................................. 1 ..
10 1381086 Rod Seal (E100-120XN/E100XNS) ....................................................... .. 1
11 2033295 Gland (E80XN) ...................................................................................... 1 ..
11 2033296 Gland (E100-120XN/E100XNS) ............................................................ .. 1
12 198518 O-Ring ................................................................................................... 1 1
13 166659 Back-Up Ring ......................................................................................... 1 1
14 357626 Spacer ................................................................................................... 1 ..
2038676 Kit-Seal (E80XN) ........................................................................................ 1 ..
2104947 Kit-Seal (E100-120XN/E100XNS) .............................................................. .. 1

FOOTNOTES:
a Refer to Table

9-16 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FREE-LIFT CYLINDER (FIGURE 9-5)


TWO STAGE FULL FREE-LIFT

9-18 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
B590

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3325 mm 3425 mm 3625 mm 3725 mm
1 2 3 4 (119.1 in.) (130.9 in.) (134.8 in.) (142.7 in.) (146.7 in.)
ITEM Mast B590 B590 B590 B590 B590
Group Number 3025 3325 3425 3625 3725
Cylinder
8544051 8501704 8501705 8501707 8501708
Group Number
Cylinder Assy 2104542 2073398 2073399 2073401 2073402
1 Tube Wldmt-Cylinder 2073257 2073260 2073261 2073263 2073264
2 Cylinder Rod 2037833 2073226 2073227 2073229 2073230

B591

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 2965 mm 3065 mm 3365 mm
1 2 3 4 (108.9 in.) (116.7 in.) (120.7 in.) (132.5 in.)
ITEM Mast B591 B591 B591 B591
Group Number 2765 2965 3065 3365
Cylinder
8518451 8527803 8527804 8518457
Group Number
Cylinder Assy 2104508 2073557 2073558 2104514
1 Tube Wldmt-Cylinder 2073626 2073630 2073631 2073634
2 Cylinder Rod 2062074 2073683 2073684 2062079

KEY:
A: B590 Mast Series
B: B591 Mast Series
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ................................................................................. 1 1
2 a. . . . . Cylinder Rod .............................................................................................. 1 1
3 2036282 Gland (E80XN) ...................................................................................... 1 ..
3 1541640 Gland (E100-120XN/E100XNS) ............................................................ .. 1
4 1361302 Screw ..................................................................................................... 1 1
5 297538 Check Valve ........................................................................................... 1 1
6 297531 Washer .................................................................................................. 1 1
7 187388 Snap Ring .............................................................................................. 1 1
8 1383070 Rod Wiper .............................................................................................. 1 1
9 2033395 Seal ........................................................................................................ 1 1
10 164632 Back-Up Ring (E80XN) .......................................................................... 1 ..
10 615145 Back-Up Ring (E100-120XN/E100XNS) ................................................ .. 1
11 46629 O-Ring (E80XN) ..................................................................................... 1 ..
11 15885 O-Ring (E100-120XN/E100XNS) ........................................................... .. 1

©2018 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
KEY:
A: B590 Mast Series
B: B591 Mast Series
QTY
ITEM PART NO. DESCRIPTION A B
12 636950 Wear Ring (E80XN) ............................................................................... 1 ..
12 1380982 Wear Ring (E100-120XN/E100XNS) ..................................................... .. 1
13 637162 Rod Seal (E80XN) ................................................................................. 1 ..
13 364059 Rod Seal (E100-120XN/E100XNS) ....................................................... .. 1
14 638293 Back-Up Ring (E80XN) .......................................................................... 1 ..
14 1381074 Back-Up Ring (E100-120XN/E100XNS) ................................................ .. 1
15 190580 O-Ring ................................................................................................... 1 1
16 190887 Sealing Ring .......................................................................................... 1 1
2036279 Kit-Seal (E80XN) ........................................................................................ 1 ..
2065889 Kit-Seal (E100-120XN/E100XNS) .............................................................. .. 1

FOOTNOTES:
a Refer to Table

9-20 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 9-21


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HEADER HOSE (FIGURE 9-6)


TWO STAGE FULL FREE-LIFT

9-22 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HEADER HOSE
TWO STAGE FULL FREE-LIFT
FIVE FUNCTION E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3325 mm 3425 mm 3625 mm 3725 mm
ITEM 1 2 3 4 (119.1 in.) (130.9 in.) (134.8 in.) (142.7 in.) (146.7 in.)
Mast B590 B590 B590 B590 B590
Group Number 3025 3325 3425 3625 3725
Mast Assy 2078243 2078246 2078247 2078249 2078250
1 Hose Assy 2078589 2078592 2078593 2078595 2078596
2 Hose Assy 2078625 2078628 2078629 2078631 2078632
3 Channel 1550391 1550394 1550395 1550397 1550398
4 Channel 1611928 1617455 1611932 1611934 1611935
5 Hose Assy 2078655 2078658 2078659 2078661 2078662
6 Hose Assy 2077914 2077914 2077914 2077914 2077914
8 Hose Assy 2078050 2078053 2078054 2078056 2078057

FOUR FUNCTION E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3325 mm 3425 mm 3625 mm 3725 mm
ITEM 1 2 3 4 (119.1 in.) (130.9 in.) (134.8 in.) (142.7 in.) (146.7 in.)
Mast B590 B590 B590 B590 B590
Group Number 3025 3325 3425 3625 3725
Mast Assy 2078243 2078246 2078247 2078249 2078250
1 Hose Assy 2078589 2078592 2078593 2078595 2078596
2 Hose Assy 2078625 2078628 2078629 2078631 2078632
3 Channel 1550391 1550394 1550395 1550397 1550398
4 Channel 1611928 1617455 1611932 1611934 1611935
5 Hose Assy 2078655 2078658 2078659 2078661 2078662
6 Hose Assy 2077914 2077914 2077914 2077914 2077914
7 Hose Assy 2078050 2078053 2078054 2078056 2078057

©2018 HYSTER COMPANY See Service Manual 9-23


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HEADER HOSE
TWO STAGE FULL FREE-LIFT
THREE FUNCTION E80XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3325 mm 3425 mm 3625 mm 3725 mm
ITEM 1 2 3 4 (119.1 in.) (130.9 in.) (134.8 in.) (142.7 in.) (146.7 in.)
Mast B590 B590 B590 B590 B590
Group Number 3025 3325 3425 3625 3725
Mast Assy 2078243 2078246 2078247 2078249 2078250
1 Hose Assy 2078589 2078592 2078593 2078595 2078596
2 Hose Assy 2078625 2078628 2078629 2078631 2078632
3 Channel 1550391 1550394 1550395 1550397 1550398
4 Channel 1611928 1617455 1611932 1611934 1611935
5 Hose Assy 2078655 2078658 2078659 2078661 2078662

FIVE FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 2965 mm 3065 mm 3365 mm
ITEM 1 2 3 4 (108.9 in.) (116.7 in.) (120.7 in.) (132.5 in.)
Mast B591 B591 B591 B591
Group Number 2765 2965 3065 3365
Mast Assy 2078273 2078275 2078276 2078279
1 Hose Assy 2078585 2078587 2078588 2078591
2 Hose Assy 2078625 2078627 2078628 2078631
3 Channel 1550391 1550393 1550394 1550397
4 Channel 1611925 1611927 1617456 1611931
5 Hose Assy 2078685 2078687 2078688 2078691
6 Hose Assy 2077914 2077914 2077914 2077914
8 Hose Assy 2078050 2078052 2078053 2078056

9-24 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HEADER HOSE
TWO STAGE FULL FREE-LIFT
FOUR FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 2965 mm 3065 mm 3365 mm
ITEM 1 2 3 4 (108.9 in.) (116.7 in.) (120.7 in.) (132.5 in.)
Mast B591 B591 B591 B591
Group Number 2765 2965 3065 3365
Mast Assy 2078273 2078275 2078276 2078279
1 Hose Assy 2078585 2078587 2078588 2078591
2 Hose Assy 2078625 2078627 2078628 2078631
3 Channel 1550391 1550393 1550394 1550397
4 Channel 1611925 1611927 1617456 1611931
5 Hose Assy 2078685 2078687 2078688 2078691
6 Hose Assy 2077914 2077914 2077914 2077914
7 Hose Assy 2078050 2078052 2078053 2078056

THREE FUNCTION E100-120XN/E100XNS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 2965 mm 3065 mm 3365 mm
ITEM 1 2 3 4 (108.9 in.) (116.7 in.) (120.7 in.) (132.5 in.)
Mast B591 B591 B591 B591
Group Number 2765 2965 3065 3365
Mast Assy 2078273 2078275 2078276 2078279
1 Hose Assy 2078585 2078587 2078588 2078591
2 Hose Assy 2078625 2078627 2078628 2078631
3 Channel 1550391 1550393 1550394 1550397
4 Channel 1611925 1611927 1617456 1611931
5 Hose Assy 2078685 2078687 2078688 2078691

KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
a. . . . . Mast Assy .......................................................................................... 1 1 1
1 a. . . . . Hose Assy ..................................................................................... 2 2 2
2 a. . . . . Hose Assy ..................................................................................... 2 2 2
3 a. . . . . Channel ......................................................................................... 1 1 1
4 a. . . . . Channel ......................................................................................... 1 1 1
5 a. . . . . Hose Assy ..................................................................................... 2 2 2
6 a. . . . . Hose Assy ..................................................................................... .. 1 2
7 a. . . . . Hose Assy ..................................................................................... .. 2 2

©2018 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

HEADER HOSE
TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
8 a. . . . . Hose Assy ..................................................................................... .. .. 2
9 1360507 Clamp ............................................................................................ 2 2 2
10 1654323 Capscrew ...................................................................................... 2 2 2
11 1541242 Bracket Wldmt ............................................................................... 1 1 1
12 1581560 Washer .......................................................................................... 1 1 1
13 b 1495279 Hose Sheave ................................................................................. 1 1 1
13 c 4649383 Hose Sheave ................................................................................. 1 1 1
13 332057 Bushing ..................................................................................... 1 1 1
14 58902 Snap Ring ..................................................................................... 1 1 1
15 302472 Roll Pin .......................................................................................... 1 1 1
16 2079377 Tube Assy ..................................................................................... 1 1 1
17 2079376 Tube Assy ..................................................................................... 1 1 1
18 1360529 Clamp ............................................................................................ 1 1 1
19 2035791 Hose Clamp .................................................................................. 2 2 2
20 1581742 Capscrew ...................................................................................... 2 2 2
21 1502809 Hose Clamp .................................................................................. 1 1 1
22 1399323 Pad ................................................................................................ 2 2 2
23 1397682 Clamp ............................................................................................ 2 2 2
24 4166624
1581556 Washer .......................................................................................... 4 4 4
25 1581562 Lockwasher ................................................................................... 2 2 2
26 1581582 Capscrew ...................................................................................... 2 2 2
27 1581835 Capscrew ...................................................................................... 1 1 1
28 1581739 Nut ................................................................................................. 1 1 1
29 358286 Strain Relief ................................................................................... .. 1 2
30 358287 Bracket .......................................................................................... .. 1 2
31 1597443 Bolt ................................................................................................ .. 2 4
32 1581563 Lockwasher ................................................................................... .. 2 4
33 358289 Hose Reel ..................................................................................... .. 1 1
33 672563 Kit-Seal ..................................................................................... .. 1 1
34 16541 Fitting ............................................................................................ .. 2 4
34 16484 O-Ring ...................................................................................... .. 1 1
35 1618437 Plate .............................................................................................. .. 1 2
36 1581594 Capscrew ...................................................................................... .. 2 4
37 1581559 Washer .......................................................................................... .. 2 4
38 1599321 Plate (With Side-Shift) ................................................................... .. .. 1
39 1502809 Hose Clamp .................................................................................. .. 2 4
40 1360507 Clamp (With Side-Shift) ................................................................. .. 2 4
40 1617658 Clamp (Without Side-Shift) ............................................................ .. .. 2
41 378044 Hose Reel ..................................................................................... .. .. 1
41 672563 Kit-Seal ..................................................................................... .. .. 1
42 1581849 Nut ................................................................................................. .. 2 4
43 1528580 Fitting ............................................................................................ 1 1 1
44 1529016 Fitting (Cap) (Mast Removal) ........................................................ 2 4 6

9-26 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

HEADER HOSE
TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
45 1581565 Nut ................................................................................................. 2 2 2
46 6996681
1473887 Fitting ............................................................................................ .. 2 4
47 1581590 Capscrew ...................................................................................... 1 1 1
48 2091910 Tube Assy ..................................................................................... .. 1 1
49 2091911 Tube Assy ..................................................................................... .. 1 1
50 ..... Bracket .......................................................................................... .. 1 1
51 1550425 Fitting ............................................................................................ 1 1 1

FOOTNOTES:
a Refer to Table c 7/2016 →
b → 7/2016

©2018 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

CARRIAGE (FIGURE 9-7)


TWO STAGE FULL FREE-LIFT

9-28 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

CARRIAGE
TWO STAGE FULL FREE-LIFT
KEY:
A: B590 Mast Series
B: B591 Mast Series
C: B591 Mast Series (Attachment)
QTY
ITEM PART NO. DESCRIPTION A B C
2108024 Carriage (42 in) ................................................................................. 1 .. ..
2108034 Carriage (42 in.) ................................................................................ .. 1 ..
2108026 Carriage (42 in.) ................................................................................ .. .. 1
2108025 Carriage (48 in.) ................................................................................ 1 .. ..
2108035 Carriage (48 in.) ................................................................................ .. 1 ..
2108027 Carriage (48 in.) ................................................................................ .. .. 1
1 1695566 Carriage Wldmt (42 in.) ................................................................. 1 .. ..
1 1692911 Carriage Wldmt (42 in.) ................................................................. .. 1 ..
1 1695160 Carriage Wldmt (42 in.) ................................................................. .. .. 1
1 1695567 Carriage Wldmt (48 in) .................................................................. 1 .. ..
1 1692912 Carriage Wldmt (48 in.) ................................................................. .. 1 ..
1 1695161 Carriage Wldmt (48 in.) ................................................................. .. .. 1
2 1500744 Stubshaft ................................................................................... 6 6 6
3 1465177 Bracket .......................................................................................... 2 2 2
4 1387993
1670064 Thrust Bearing (Side Thrust Roller) .............................................. 2 2 2
5 1670065 Pin ................................................................................................. 2 2 2
6 292683 Lockwasher ................................................................................... 4 4 4
7 4048814
292528 Capscrew ...................................................................................... 4 4 4
8 319323 Bracket Wldmt (Guard LH) ............................................................ 1 1 1
9 319322 Bracket Wldmt (Guard RH) ........................................................... 1 1 1
10 1624590 Chain Anchor ................................................................................ 2 2 2
11 339932 Pin ................................................................................................. 2 2 2
12 15222 Cotter Pin ...................................................................................... 2 2 2
13 1465072 Snap Ring ..................................................................................... 6 6 6
14 1399224 Spacer ........................................................................................... 2 2 2
15 126765 Shim .............................................................................................. 24 24 24
16 1511883 Load Roller ("B") (104.44/104.18) ................................................. 6 6 6
17 a 317292 Spacer ........................................................................................... 4 4 4
18 a 18518 Capscrew ...................................................................................... 4 4 4
18 b 292509 Capscrew ...................................................................................... 4 4 4
19 a 15155 Lockwasher ................................................................................... 4 4 4
19 b 320157 Washer .......................................................................................... 4 4 4
20 1624589 Pin ................................................................................................. 2 2 2
21 131358 Snap Ring ..................................................................................... 2 2 2
22 66333 Roll Pin .......................................................................................... 2 2 2
23 ..... Grease Fitting ................................................................................ 2 2 2
24 192425 Shim (0.062 in.) ............................................................................. AR AR AR
25 192424 Shim (0.030 in.) ............................................................................. AR AR AR
1516221 Kit Side Roller ............................................................................... 1 1 ..

©2018 HYSTER COMPANY See Service Manual 9-29


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FOOTNOTES:
a → 11/2015 b 11/2015 →

9-30 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

10 OPTIONS
UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 10
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR ............................................................................................................................................. 10-4


AUXILIARY KEYSWITCH ............................................................................................................................... 10-2
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ................................... 10-54
THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 10-56
THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............... 10-58
TWO STAGE FULL FREE- LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ...... 10-64
TWO STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ....................................... 10-61
TWO STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ................... 10-66
TWO STAGE LIMITED FREE LIFT - WITHOUT QUICK DISCONNECT FITTINGS .................................. 10-46
TWO STAGE LIMITED FREE LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 10-48
TWO STAGE LIMITED FREE LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .............. 10-50
BACK-UP ALARM ........................................................................................................................................... 10-6
DC CONVERTER
PRIMARY AND AUXILIARY ........................................................................................................................ 10-14
FIRE EXTINGUISHER .................................................................................................................................... 10-10
IMPACT SENSOR ........................................................................................................................................... 10-12
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT - E80XN ............................................................................................... 10-32
TWO AND THREE STAGE FULL FREE-LIFT - E100-120XN/E100XNS ................................................... 10-36
TWO STAGE FULL FREE-LIFT - E80XN ................................................................................................... 10-26
TWO STAGE LIMITED FREE LIFT CLASS III - ORFS FITTINGS ............................................................. 10-16
TWO STAGE LIMITED FREE LIFT CLASS IV - ORFS FITTINGS ............................................................. 10-18
INTEGRAL SIDE-SHIFT CARRIAGE
1067 MM (42 IN.) CLASS III - THREE STAGE FULL FREE-LIFT .............................................................. 10-40
THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III .............................................................. 10-34
THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV (→ 11/2016) ........................................ 10-42
THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV (11/2016 →) ........................................ 10-44
TWO STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III .................................................................. 10-28
TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III .................................................................. 10-30
TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ................................................................. 10-38
TWO STAGE LIMITED FREE-LIFT - 1067 MM (42 IN.) CLASS III ............................................................ 10-20
TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS III ............................................................ 10-22
TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS IV ............................................................ 10-24
MIRROR
PANORAMIC ............................................................................................................................................... 10-9
MIRRORS ........................................................................................................................................................ 10-8
REAR DRIVE HANDLE ................................................................................................................................... 10-11
TAIL LIGHT MOUNTING ................................................................................................................................. 10-7
WIRE HARNESS
FRONT SWITCH ......................................................................................................................................... 10-70
INTERFACE FRONT/REAR LIGHTS .......................................................................................................... 10-69

©2018 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

AUXILIARY KEYSWITCH (FIGURE 10-1)

ITEM PART NO. DESCRIPTION QTY


1 2058111 Ignition Switch ..................................................................................................... 1
2 4611251 Bracket ................................................................................................................ 1
3 190380 Boot .................................................................................................................... 1
4 1583611 Capscrew ............................................................................................................ 2
5 1677721 Insert ................................................................................................................... 2
6 2107945 Wire Harness ...................................................................................................... 1

10-2 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

ACCUMULATOR (FIGURE 10-2)

10-4 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 1465897 Accumulator ........................................................................................................ 1
2 1609864 Spacer ................................................................................................................ 2
3 4031653 Strap Clamp ........................................................................................................ 2
4 2091868 Hose Assy ........................................................................................................... 1
5 1487096 Fitting .................................................................................................................. 1
5 1495114
252729 O-Ring ............................................................................................................ 3

©2018 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

BACK-UP ALARM (FIGURE 10-3)

ITEM PART NO. DESCRIPTION QTY


1 1527876 Capscrew ............................................................................................................ 2
1 1535262 Nut (Not Illustrated) ............................................................................................. 2
2 2107985 Back-Up Alarm Assembly ................................................................................... 1
2 2107777 Back-Up Alarm ............................................................................................... 1
2 1493465 Connector (2 Pin) ........................................................................................... 1
2 1330414 Connector (Secondary Lock) .......................................................................... 1
2 1330433 Terminal (Pin) ................................................................................................. 2
2 a 4633862 Alarm (12-24V Adjustable 82-102 dB) ................................................................ 1
2 b 4633837 Alarm (24-48V Adjustable 82-102 DB) ............................................................... 1

FOOTNOTES:
a When DC-DC Converter is Equipped b Without DC-DC Converter Equipped

10-6 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

TAIL LIGHT MOUNTING (FIGURE 10-4)

ITEM PART NO. DESCRIPTION QTY


1 ..... Tail Light (FFigure 2-24).................................................................................... 1
2 1672692 Screw .................................................................................................................. 1
3 1586495 Capscrew ............................................................................................................ 2
4 2101031 Tail Light Base (RH) ........................................................................................... 1
4 2101032 Tail Light Base (LH) ............................................................................................ 1
5 1531001 Insert ................................................................................................................... 2

©2018 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

MIRRORS (FIGURE 10-5)

ITEM PART NO. DESCRIPTION QTY


1 4009488 Mirror (Side Mirror Assembly) ............................................................................. 2
2 1675931 Bracket Wldmt (LH) ............................................................................................ 1
3 4004200 Bracket Wldmt (RH) ............................................................................................ 1
4 1586430 Nut ...................................................................................................................... 4
5 1696161 Capscrew ............................................................................................................ 4
6 320157 Washer ............................................................................................................... 4

10-8 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

MIRROR (FIGURE 10-6)


PANORAMIC

ITEM PART NO. DESCRIPTION QTY


1 136687 Nut ...................................................................................................................... 1
2 296379 Washer ............................................................................................................... 1
3 1506738 Washer ............................................................................................................... 2
4 2071260 Capscrew ............................................................................................................ 1
5 1702459 Bracket (Panoramic Mirror) ................................................................................. 1
6 369242 Capscrew ............................................................................................................ 1
7 375629 Washer ............................................................................................................... 1
8 2109975 Mirror .................................................................................................................. 1

©2018 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FIRE EXTINGUISHER (FIGURE 10-7)

ITEM PART NO. DESCRIPTION QTY


1 146540 Fire Extinguisher ................................................................................................. 1
2 1561749 Bracket ........................................................................................................... 1
3 4039104 Insert ................................................................................................................... 2
4 4045049 Screw .................................................................................................................. 2

10-10 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

REAR DRIVE HANDLE (FIGURE 10-8)

ITEM PART NO. DESCRIPTION QTY


1 2070223 Handle (Assembly) (Standard) ........................................................................... 1
1 2109178 Handle (Assembly) (Freezer) .............................................................................. 1
2 2069454 Handle (Standard) .......................................................................................... 1
2 4605895 Handle (Freezer) ............................................................................................ 1
3 1566726 Push Button Switch ........................................................................................ 1
4 ..... Connector Assembly (To Jumper) .................................................................. 1
4 1493465 Connector (2 Pin) ....................................................................................... 1
5 1330414 Connector (Secondary Lock) ..................................................................... 1
6 1330437 Terminal (Pin) ............................................................................................. 2
7 1495079 Cable-Bulk (FT) .............................................................................................. AR
7 1495081 Cable-Bulk (FT) .............................................................................................. AR
7 275493 Conduit (Freezer) ........................................................................................... AR
8 2071261 Capscrew ............................................................................................................ 2
9 1531558 Insert ................................................................................................................... 2
10 1598220 Grommet ............................................................................................................. 1
11 137852 Strap Clamp ........................................................................................................ 2

©2018 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

IMPACT SENSOR (FIGURE 10-9)

ITEM PART NO. DESCRIPTION QTY


1 4615507 Wire Harness (Impact Sensor) ........................................................................... 1
2 ..... Connector Assembly (Main Harness) ............................................................. 1
2 1541988 Connector (8 Pin) ....................................................................................... 1
2 1570624
1463140 Terminal (Pin) ............................................................................................. 7
2 1484377 Plug ............................................................................................................ 1
2 1541989 Connector (Secondary Lock) ..................................................................... 1
3 275494 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Display Harness) ......................................................... 1
4 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
4 1484377 Plug ............................................................................................................ 1
4 1463141 Terminal (Socket) ....................................................................................... 7
4 1541992 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
5 ..... Connector Assembly (Impact Sensor) ............................................................ 1
5 1489656 Connector (4-Way) ..................................................................................... 1
5 1597773 Terminal ..................................................................................................... 4
5 1489657 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
6 1402815 Clip ...................................................................................................................... 2
7 1582464 Fastener .............................................................................................................. 1
8 1500912 Clip ...................................................................................................................... 1
9 4601819 Sensor (Impact) .................................................................................................. 1
10 4109993
1527879 Capscrew ............................................................................................................ 4
11 4608988 Plate .................................................................................................................... 1
12 1480237 Nut (Fold Over) ................................................................................................... 3
13 1543691 Clamp (Swivel) .................................................................................................... 2
14 4056648 Bushing ............................................................................................................... 2
10-12 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


15 1702735 Washer ............................................................................................................... 2

©2018 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

DC CONVERTER (FIGURE 10-10)


PRIMARY AND AUXILIARY

ITEM PART NO. DESCRIPTION QTY


1 2066644
4638711 DC-DC Converter (36/80 Volt) (Primary) ............................................................ 1
2 4611250 Wire Harness (DC-DC Converter) ...................................................................... 1
3 1527876 Capscrew ............................................................................................................ 4
4 1566420 Nut (Foldover) ..................................................................................................... 4
5 1606544 Clamp (Swivel) .................................................................................................... 5
6 1502066 Clamp (Swivel) .................................................................................................... 5
7 2066644
4638711 DC-DC Converter (36/80 Volt) (Aux) .................................................................. 1

10-14 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 10-11)


TWO STAGE LIMITED FREE LIFT CLASS III — ORFS FITTINGS

10-16 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY


TWO STAGE LIMITED FREE LIFT CLASS III – ORFS FITTINGS

ITEM PART NO. DESCRIPTION QTY


1401675 Side-Shift Carriage (42 in.) ................................................................................. 1
1401676 Side-Shift Carriage (48 in.) ................................................................................. 1
1 1401695 Carriage (42 in.) (FFigure 10-13).................................................................. 1
1 1401696 Carriage (48 in.) (FFigure 10-14).................................................................. 1
2 1465177 Bracket ........................................................................................................... 2
3 4048814
292528 Capscrew ....................................................................................................... 4
4 292683 Lockwasher .................................................................................................... 4
5 1387993
1670064 Thrust Bearing (Side Thrust Roller) ................................................................ 2
6 1670065 Pin .................................................................................................................. 2
7 66333 Roll Pin ........................................................................................................... 2
8 1511883 Load Roller ("B") (104.44/104.18) .................................................................. 6
9 126765 Shim ............................................................................................................... 36
10 1465072 Snap Ring ....................................................................................................... 6
11 1387285 Chain Anchor .................................................................................................. 2
12 1581896 Nut .................................................................................................................. 4
13 327591 Pin .................................................................................................................. 2
14 15222 Cotter Pin ....................................................................................................... 2
15 2056815
15224 Cotter Pin ....................................................................................................... 2
16 2092860 Hose Assy ........................................................................................................... 1
17 2092858 Hose Assy ........................................................................................................... 1
18 1473897 Fitting .................................................................................................................. 1
19 1516202 Fitting .................................................................................................................. 1
b 1399224 Spacer ................................................................................................................ 2
a 192425 Shim (0.062 in.) .................................................................................................. 6
a 192424 Shim (0.030 in.) .................................................................................................. 8
1516221 Kit Side Roller ..................................................................................................... 1

FOOTNOTES:
a Not Illustrated, Located between item 2 and b Not Illustrated, Located on Top 2 Rollers
carriage

©2018 HYSTER COMPANY See Service Manual 10-17


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 10-12)


TWO STAGE LIMITED FREE LIFT CLASS IV — ORFS FITTINGS

10-18 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY


TWO STAGE LIMITED FREE LIFT CLASS IV – ORFS FITTINGS

ITEM PART NO. DESCRIPTION QTY


1401678 Side-Shift Carriage (48 in.) ................................................................................. 1
1 1401698 Carriage (48 in.) (FFigure 10-15).................................................................. 1
2 1465177 Bracket ........................................................................................................... 2
3 4048814
292528 Capscrew ....................................................................................................... 4
4 292683 Lockwasher .................................................................................................... 4
5 1387993
1670064 Thrust Bearing (Side Thrust Roller) ................................................................ 2
6 1670065 Pin .................................................................................................................. 2
7 66333 Roll Pin ........................................................................................................... 2
8 1511883 Load Roller ("B") (104.44/104.18) .................................................................. 6
9 126765 Shim ............................................................................................................... 36
10 1465072 Snap Ring ....................................................................................................... 6
11 1387286 Chain Anchor .................................................................................................. 2
12 1581896 Nut .................................................................................................................. 4
13 339932 Pin .................................................................................................................. 2
14 15222 Cotter Pin ....................................................................................................... 2
15 2056815
15224 Cotter Pin ....................................................................................................... 2
16 2092859 Hose Assy ........................................................................................................... 1
17 2092846 Hose Assy ........................................................................................................... 1
18 1473897 Fitting .................................................................................................................. 1
19 6996681
1473887 Fitting .................................................................................................................. 1
b 1399224 Spacer ................................................................................................................ 2
a 192425 Shim (0.062 in.) .................................................................................................. 6
a 192424 Shim (0.030 in.) .................................................................................................. 8
1516221 Kit Side Roller ..................................................................................................... 1

FOOTNOTES:
a Not Illustrated, Located Between Item 2 and b Not Illustrated, Located with top two load rollers.
carriage

©2018 HYSTER COMPANY See Service Manual 10-19


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-13)


TWO STAGE LIMITED FREE-LIFT — 1067 MM (42 IN.) CLASS III

10-20 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT – 1067 MM (42 IN.) CLASS III

ITEM PART NO. DESCRIPTION QTY


1401695 Carriage (42 in.) .................................................................................................. 1
1 1518331 Frame ............................................................................................................. 1
2 1467147 Wear Strip (Right Upper) ................................................................................ 1
3 1467148 Wear Strip (Left Upper) .................................................................................. 1
4 16041 Grease Fitting ................................................................................................. 8
5 1622935 Seal ................................................................................................................ 2
6 1467151 Bushing .......................................................................................................... 2
7 1467150 Rod Wiper ...................................................................................................... 2
8 1467632 Snap Ring ....................................................................................................... 2
9 1467153 Rod ................................................................................................................. 2
10 39365 O-Ring ............................................................................................................ 2
11 1467145 Wear Strip (Right Lower) ................................................................................ 1
12 1467146 Wear Strip (Left Lower) .................................................................................. 1
13 1532644 Apron .............................................................................................................. 1
14 1467154 Hook ............................................................................................................... 2
15 1467633 Screw ............................................................................................................. 6
2083999 Kit-Seal (Class III) ............................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 10-21


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-14)


TWO STAGE LIMITED FREE-LIFT — 1219 MM (48 IN.) CLASS III

10-22 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT – 1219 MM (48 IN.) CLASS III

ITEM PART NO. DESCRIPTION QTY


1401696 Carriage (48 in.) .................................................................................................. 1
1 1518333 Frame ............................................................................................................. 1
2 1467147 Wear Strip (Right Upper) ................................................................................ 1
3 1467148 Wear Strip (Left Upper) .................................................................................. 1
4 16041 Grease Fitting ................................................................................................. 8
5 1622935 Seal ................................................................................................................ 2
6 1467151 Bushing .......................................................................................................... 2
7 1467150 Rod Wiper ...................................................................................................... 2
8 1467632 Snap Ring ....................................................................................................... 2
9 1467153 Rod ................................................................................................................. 2
10 39365 O-Ring ............................................................................................................ 2
11 1467145 Wear Strip (Right Lower) ................................................................................ 1
12 1467146 Wear Strip (Left Lower) .................................................................................. 1
13 1532645 Apron .............................................................................................................. 1
14 1467154 Hook ............................................................................................................... 2
15 1467633 Screw ............................................................................................................. 6
2083999 Kit-Seal (Class III) ............................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 10-23


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-15)


TWO STAGE LIMITED FREE-LIFT — 1219 MM (48 IN.) CLASS IV

ITEM PART NO. DESCRIPTION QTY


1401698 Carriage (48 in.) .................................................................................................. 1
1 1518342 Frame ............................................................................................................. 1
2 1467147 Wear Strip (Right Upper) ................................................................................ 1
3 1467200 Wear Strip (Central Upper) ............................................................................. 2
4 1467148 Wear Strip (Left Upper) .................................................................................. 1
5 1467145 Wear Strip (Right Lower) ................................................................................ 1
6 16041 Grease Fitting ................................................................................................. 8
7 1622936 Seal ................................................................................................................ 2
8 1467204 Bushing .......................................................................................................... 2
9 1467203 Rod Wiper ...................................................................................................... 2
10 1467634 Snap Ring ....................................................................................................... 2
11 1467205 Rod ................................................................................................................. 2
12 39366 O-Ring ............................................................................................................ 2
13 1467146 Wear Strip (Left Lower) .................................................................................. 1
14 1467201 Wear Strip (Central Lower) ............................................................................. 2
15 1532637 Apron .............................................................................................................. 1
16 1467206 Hook ............................................................................................................... 2
17 1467633 Screw ............................................................................................................. 8
2083998 Kit-Seal (Class IV) Bolzoni Cyl (Service Option) ................................................ 1

10-24 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 10-25


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 10-16)


TWO STAGE FULL FREE-LIFT — E80XN

10-26 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY


TWO STAGE FULL FREE-LIFT – E80XN

ITEM PART NO. DESCRIPTION QTY


4614210 Side-Shift Carriage (42 in.) ................................................................................. 1
4614197 Side-Shift Carriage (48 in.) ................................................................................. 1
1 4613968 Carriage (Frame) (42 in.) (FFigure 10-17).................................................... 1
1 4613969 Carriage (Frame) (48 in.) (FFigure 10-18).................................................... 1
2 1511883 Load Roller ("B") (104.44/104.18) .................................................................. 6
3 126765 Shim ............................................................................................................... 24
4 1465072 Snap Ring ....................................................................................................... 6
5 1399224 Spacer ............................................................................................................ 2
6 66333 Roll Pin ........................................................................................................... 2
7 1387993
1670064 Thrust Bearing (Side Thrust Roller) ................................................................ 2
8 317292 Spacer ............................................................................................................ 4
9 1465177 Bracket ........................................................................................................... 2
10 192425 Shim (0.062 in.) .............................................................................................. 6
11 192424 Shim (0.030 in.) .............................................................................................. 8
12 1670065 Pin .................................................................................................................. 2
13 4048814
292528 Capscrew ....................................................................................................... 4
14 292683 Lockwasher .................................................................................................... 4
15 319323 Bracket Wldmt (Guard LH) ............................................................................. 1
16 15155 Lockwasher .................................................................................................... 4
17 18518 Capscrew ....................................................................................................... 4
18 319322 Bracket Wldmt (Guard RH) ............................................................................ 1
19 131358 Snap Ring ....................................................................................................... 2
20 1624590 Chain Anchor .................................................................................................. 2
21 339932 Pin .................................................................................................................. 2
22 1624589 Pin .................................................................................................................. 2
23 15222 Cotter Pin ....................................................................................................... 2
24 1473897 Fitting .................................................................................................................. 2
25 2092860 Hose Assy ........................................................................................................... 1
26 2092858 Hose Assy ........................................................................................................... 1
27 1516202 Fitting .................................................................................................................. 1
1516221 Kit Side Roller ..................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 10-27


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-17)


TWO STAGE FULL FREE-LIFT — 1067 MM (42 IN.) CLASS III

10-28 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE FULL FREE-LIFT – 1067 MM (42 IN.) CLASS III

ITEM PART NO. DESCRIPTION QTY


4613968 Carriage (Frame) (42 in.) .................................................................................... 1
1 1705919 Side-Shift Carriage ......................................................................................... 1
2 1467147 Wear Strip (Right Upper) ................................................................................ 1
3 1467145 Wear Strip (Right Lower) ................................................................................ 1
4 1467148 Wear Strip (Left Upper) .................................................................................. 1
5 16041 Grease Fitting ................................................................................................. 4
6 1622935 Seal ................................................................................................................ 2
7 1467151 Bushing .......................................................................................................... 1
8 1467150 Rod Wiper ...................................................................................................... 2
9 1467632 Snap Ring ....................................................................................................... 2
10 1467153 Rod ................................................................................................................. 1
11 39365 O-Ring ............................................................................................................ 2
12 1467146 Wear Strip (Left Lower) .................................................................................. 1
13 1532644 Apron .............................................................................................................. 1
14 1467154 Hook ............................................................................................................... 1
15 1467633 Screw ............................................................................................................. 6
2083999 Kit-Seal (Class III) ............................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 10-29


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-18)


TWO STAGE FULL FREE-LIFT — 1219 MM (48 IN.) CLASS III

10-30 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS III

ITEM PART NO. DESCRIPTION QTY


4613969 Carriage (Frame) (48 in.) .................................................................................... 1
1 1705920 Side-Shift Carriage ......................................................................................... 1
2 1467147 Wear Strip (Right Upper) ................................................................................ 1
3 1467145 Wear Strip (Right Lower) ................................................................................ 1
4 1467148 Wear Strip (Left Upper) .................................................................................. 1
5 16041 Grease Fitting ................................................................................................. 4
6 1622935 Seal ................................................................................................................ 2
7 1467151 Bushing .......................................................................................................... 1
8 1467150 Rod Wiper ...................................................................................................... 2
9 1467632 Snap Ring ....................................................................................................... 2
10 1467153 Rod ................................................................................................................. 2
11 39365 O-Ring ............................................................................................................ 2
12 1467146 Wear Strip (Left Lower) .................................................................................. 1
13 1532645 Apron .............................................................................................................. 1
14 1467154 Hook ............................................................................................................... 2
15 1467633 Screw ............................................................................................................. 6
2083999 Kit-Seal (Class III) ............................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 10-31


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 10-19)


THREE STAGE FULL FREE-LIFT — E80XN

10-32 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY


THREE STAGE FULL FREE-LIFT – E80XN

ITEM PART NO. DESCRIPTION QTY


4614198 Side-Shift Carriage (48 in.) ................................................................................. 1
4614073 Side-Shift Carriage (42 in.) ................................................................................. 1
1 4613965 Carriage (Frame) (48 in.) (FFigure 10-20).................................................... 1
1 4613966 Carriage (Frame) (42 in.) (FFigure 10-23).................................................... 1
2 1511883 Load Roller ("B") (104.44/104.18) .................................................................. 6
3 126765 Shim ............................................................................................................... 24
4 1465072 Snap Ring ....................................................................................................... 6
5 1399224 Spacer ............................................................................................................ 2
6 66333 Roll Pin ........................................................................................................... 2
7 1387993
1670064 Thrust Bearing (Side Thrust Roller) ................................................................ 2
8 317292 Spacer ............................................................................................................ 4
9 1465177 Bracket (Side Roller) ...................................................................................... 2
10 192425 Shim (0.062 in.) (Side Roller) ......................................................................... AR
11 192424 Shim (0.030 in.) (Side Roller) ......................................................................... AR
12 1670065 Pin .................................................................................................................. 2
13 4048814
292528 Capscrew ....................................................................................................... 4
14 292683 Lockwasher .................................................................................................... 4
15 319323 Bracket Wldmt (Guard LH) ............................................................................. 1
16 15155 Lockwasher .................................................................................................... 4
17 18518 Capscrew ....................................................................................................... 4
18 319322 Bracket Wldmt (Guard RH) ............................................................................ 1
19 131358 Snap Ring (Chain Anchor Pin) ....................................................................... 2
20 1624590 Chain Anchor .................................................................................................. 2
21 339932 Pin .................................................................................................................. 2
22 1624589 Pin .................................................................................................................. 2
23 15222 Cotter Pin ....................................................................................................... 2
24 1473897 Fitting .................................................................................................................. 1
25 2092860 Hose Assy ........................................................................................................... 1
26 2092858 Hose Assy ........................................................................................................... 1
27 1516202 Fitting .................................................................................................................. 1
1516221 Kit Side Roller ..................................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 10-33


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-20)


THREE STAGE FULL FREE-LIFT — 1219 MM (48 IN.) CLASS III

10-34 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


THREE STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS III

ITEM PART NO. DESCRIPTION QTY


4613965 Carriage (Frame) (48 in.) .................................................................................... 1
1 1705917 Side-Shift Carriage (Frame) ........................................................................... 1
2 1467148 Wear Strip (Left Upper) .................................................................................. 1
3 1467147 Wear Strip (Right Upper) ................................................................................ 1
4 1467145 Wear Strip (Right Lower) ................................................................................ 1
5 16041 Grease Fitting ................................................................................................. 4
6 1622935 Seal ................................................................................................................ 2
7 1467151 Bushing .......................................................................................................... 2
8 1467150 Rod Wiper ...................................................................................................... 2
9 1467632 Snap Ring ....................................................................................................... 2
10 1467153 Rod ................................................................................................................. 2
11 39365 O-Ring ............................................................................................................ 2
12 1467146 Wear Strip (Left Lower) .................................................................................. 1
13 1532645 Apron .............................................................................................................. 1
14 1467154 Hook ............................................................................................................... 2
15 1467633 Screw ............................................................................................................. 6
2083999 Kit-Seal (Class III) ............................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 10-35


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 10-21)


TWO AND THREE STAGE FULL FREE-LIFT — E100-120XN/E100XNS

10-36 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY


TWO AND THREE STAGE FULL FREE-LIFT – E100-120XN/E100XNS
KEY:
A: B591 Mast Series
B: B589 Mast Series
QTY
ITEM PART NO. DESCRIPTION A B
b 4614226 Side-Shift Carriage (48 in.) ......................................................................... 1 ..
a 4614209 Side-Shift Carriage (48 in.) ......................................................................... .. 1
1 b 4613970 Carriage (Frame) (48 in.) (FFigure 10-22)............................................ 1 ..
1 a 4613967 Carriage (Frame) (48 in.) (FFigure 10-24)............................................ .. 1
2 1511883 Load Roller ("B") (104.44/104.18) .......................................................... 6 6
3 126765 Shim ....................................................................................................... 24 24
4 1465072 Snap Ring .............................................................................................. 6 6
5 1399224 Spacer ................................................................................................... 2 2
6 66333 Roll Pin .................................................................................................. 2 2
7 1387993
1670064 Thrust Bearing (Side Thrust Roller) ....................................................... 2 2
8 317292 Spacer ................................................................................................... 4 4
9 1465177 Bracket ................................................................................................... 2 2
10 192425 Shim (0.062 in.) ..................................................................................... AR AR
11 192424 Shim (0.030 in.) ..................................................................................... AR AR
12 1670065 Pin .......................................................................................................... 2 2
13 4048814
292528 Capscrew ............................................................................................... 4 4
14 292683 Lockwasher ............................................................................................ 4 4
15 319323 Bracket Wldmt (Guard LH) .................................................................... 1 1
16 15155 Lockwasher ............................................................................................ 4 4
17 18518 Capscrew ............................................................................................... 1 1
17 18520 Capscrew ............................................................................................... 3 3
18 319322 Bracket Wldmt (Guard RH) .................................................................... 1 1
19 131358 Snap Ring .............................................................................................. 2 2
20 1624590 Chain Anchor ......................................................................................... 2 2
21 339932 Pin .......................................................................................................... 2 2
22 1624589 Pin .......................................................................................................... 2 ..
23 15222 Cotter Pin ............................................................................................... 2 2
24 1473897 Fitting ......................................................................................................... 1 1
25 2092859 Hose Assy .................................................................................................. 1 1
26 2092846 Hose Assy .................................................................................................. 1 1
27 6996681
1473887 Fitting ......................................................................................................... 1 1
1516221 Kit Side Roller ............................................................................................ 1 1

FOOTNOTES:
a Three Stage Full Free-Lift b Two Stage Full Free-Lift

©2018 HYSTER COMPANY See Service Manual 10-37


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-22)


TWO STAGE FULL FREE-LIFT — 1219 MM (48 IN.) CLASS IV

10-38 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS IV

ITEM PART NO. DESCRIPTION QTY


4613970 Carriage (Frame) (48 in.) .................................................................................... 1
1 1705921 Side-Shift Carriage ......................................................................................... 1
2 1467147 Wear Strip (Right Upper) ................................................................................ 1
3 1467200 Wear Strip (Central Upper) ............................................................................. 2
4 1467148 Wear Strip (Left Upper) .................................................................................. 1
5 1467145 Wear Strip (Right Lower) ................................................................................ 1
6 16041 Grease Fitting ................................................................................................. 8
7 1622936 Seal ................................................................................................................ 2
8 1467204 Bushing .......................................................................................................... 2
9 1467203 Rod Wiper ...................................................................................................... 2
10 1467634 Snap Ring ....................................................................................................... 2
11 1467205 Rod ................................................................................................................. 2
12 39366 O-Ring ............................................................................................................ 2
13 1624590 Chain Anchor .................................................................................................. 2
14 1467146 Wear Strip (Left Lower) .................................................................................. 1
15 1624589 Pin .................................................................................................................. 2
16 131358 Snap Ring ....................................................................................................... 2
17 1467201 Wear Strip (Central Lower) ............................................................................. 2
18 1532637 Apron .............................................................................................................. 1
19 1467206 Hook ............................................................................................................... 2
20 1467633 Screw ............................................................................................................. 8
2083998 Kit-Seal (Class IV) Bolzoni Cyl (Service Option) ................................................ 1

©2018 HYSTER COMPANY See Service Manual 10-39


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-23)


1067 MM (42 IN.) CLASS III — THREE STAGE FULL FREE-LIFT

10-40 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


1067 MM (42 IN.) CLASS III – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


4613966 Carriage (Frame) (42 in.) .................................................................................... 1
1 1705916 Side-Shift Carriage ......................................................................................... 1
2 1467147 Wear Strip (Right Upper) ................................................................................ 1
3 1467148 Wear Strip (Left Upper) .................................................................................. 1
4 16041 Grease Fitting ................................................................................................. 4
5 1622935 Seal ................................................................................................................ 2
6 1467151 Bushing .......................................................................................................... 2
7 1467150 Rod Wiper ...................................................................................................... 2
8 1467632 Snap Ring ....................................................................................................... 2
9 1467153 Rod ................................................................................................................. 2
10 39365 O-Ring ............................................................................................................ 2
11 1467145 Wear Strip (Right Lower) ................................................................................ 1
12 1467146 Wear Strip (Left Lower) .................................................................................. 1
13 1532644 Apron .............................................................................................................. 1
14 1467154 Hook ............................................................................................................... 2
15 1467633 Screw ............................................................................................................. 6
2083999 Kit-Seal (Class III) ............................................................................................... 1

©2018 HYSTER COMPANY See Service Manual 10-41


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-24)


THREE STAGE FULL FREE-LIFT — 1219 MM (48 IN.) CLASS IV (→ 11/2016)

10-42 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


THREE STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS IV (→ 11/2016)

ITEM PART NO. DESCRIPTION QTY


4613967 Carriage (Frame) (48 in.) .................................................................................... 1
1 1705918 Side-Shift Carriage ......................................................................................... 1
2 1467147 Wear Strip (Right Upper) ................................................................................ 1
3 1467200 Wear Strip (Central Upper) ............................................................................. 2
4 1467148 Wear Strip (Left Upper) .................................................................................. 1
5 1467145 Wear Strip (Right Lower) ................................................................................ 1
6 16041 Grease Fitting ................................................................................................. 8
7 1622936 Seal ................................................................................................................ 2
8 1467204 Bushing .......................................................................................................... 2
9 1467203 Rod Wiper ...................................................................................................... 2
10 1467634 Snap Ring ....................................................................................................... 2
11 1467205 Rod ................................................................................................................. 2
12 39366 O-Ring ............................................................................................................ 2
13 1624590 Chain Anchor .................................................................................................. 2
14 1467146 Wear Strip (Left Lower) .................................................................................. 1
15 1624589 Pin .................................................................................................................. 2
16 131358 Snap Ring ....................................................................................................... 2
17 1467201 Wear Strip (Central Lower) ............................................................................. 2
18 1532637 Apron .............................................................................................................. 1
19 1467206 Hook ............................................................................................................... 2
20 1467633 Screw ............................................................................................................. 8
2083998 Kit-Seal (Class IV) Bolzoni Cyl (Service Option) ................................................ 1

©2018 HYSTER COMPANY See Service Manual 10-43


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 10-25)


THREE STAGE FULL FREE-LIFT — 1219 MM (48 IN.) CLASS IV (11/2016 →)

10-44 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


THREE STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS IV (11/2016 →)

ITEM PART NO. DESCRIPTION QTY


4613967 Carriage (Frame) (48 in.) .................................................................................... 1
1 1705918 Side-Shift Carriage ......................................................................................... 1
2 1467147 Wear Strip (Right Upper) ................................................................................ 1
3 1467200 Wear Strip (Central Upper) ............................................................................. 2
4 1467148 Wear Strip (Left Upper) .................................................................................. 1
5 1467145 Wear Strip (Right Lower) ................................................................................ 1
6 16041 Grease Fitting ................................................................................................. 8
7 1622936 Seal ................................................................................................................ 2
8 1467204 Bushing .......................................................................................................... 2
9 1467203 Rod Wiper ...................................................................................................... 2
10 1467634 Snap Ring ....................................................................................................... 2
11 1467205 Rod ................................................................................................................. 2
12 39366 O-Ring ............................................................................................................ 2
13 1624590 Chain Anchor .................................................................................................. 2
14 1467146 Wear Strip (Left Lower) .................................................................................. 1
15 4171383 Pin .................................................................................................................. 2
16 131358 Snap Ring ....................................................................................................... 2
17 1467201 Wear Strip (Central Lower) ............................................................................. 2
18 1532637 Apron .............................................................................................................. 1
19 1467206 Hook ............................................................................................................... 2
20 1467633 Screw ............................................................................................................. 8
21 4135814 Spacer ............................................................................................................ 2
2083998 Kit-Seal (Class IV) Bolzoni Cyl (Service Option) ................................................ 1

©2018 HYSTER COMPANY See Service Manual 10-45


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

AUXILIARY TUBE EXTENSIONS (FIGURE 10-26)


TWO STAGE LIMITED FREE LIFT — WITHOUT QUICK DISCONNECT FITTINGS

10-46 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE LIFT – WITHOUT QUICK DISCONNECT FITTINGS
KEY:
A: B586, Three Function
B: B586, Four Function
C: B587, Three Function
D: B587, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2085660 Tube Assy ................................................................................. .. 1 .. ..
1 b 2085678 Tube Assy ................................................................................. .. 1 .. ..
1 2089858 Tube Assy ................................................................................. .. .. .. 1
1 a 2085833 Tube Assy ................................................................................. .. .. .. 1
1 b 2089862 Tube Assy ................................................................................. .. .. .. 1
2 816591 Fitting ........................................................................................ 2 4 2 4
3 1705597 Bracket (LH) .............................................................................. .. 1 .. 1
4 1581563 Lockwasher ............................................................................... 2 4 2 4
5 1597443 Bolt ............................................................................................ 2 4 2 4
6 2085659 Tube Assy ................................................................................. .. 1 .. ..
6 a 2085677 Tube Assy ................................................................................. .. 1 .. ..
6 2089857 Tube Assy ................................................................................. .. .. .. 1
6 a 2085832 Tube Assy ................................................................................. .. .. .. 1
6 b 2089861 Tube Assy ................................................................................. .. .. .. 1
7 1705595 Bracket (RH) ............................................................................. 1 1 1 1
8 2085597 Tube Assy ................................................................................. 1 1 .. ..
8 2089856 Tube Assy ................................................................................. .. .. 1 1
8 a 2085831 Tube Assy ................................................................................. .. .. 1 1
9 2085596 Tube Assy ................................................................................. 1 1 .. ..
9 2089855 Tube Assy ................................................................................. .. .. 1 1
9 a 2085830 Tube Assy ................................................................................. .. .. 1 1

FOOTNOTES:
a Used with Attachment Carriage b Used with ISS Carriage

©2018 HYSTER COMPANY See Service Manual 10-47


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

AUXILIARY TUBE EXTENSIONS (FIGURE 10-27)


TWO STAGE LIMITED FREE LIFT — MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS

10-48 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B586, Three Function
B: B586, Four Function
C: B587, Three Function
D: B587, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1705595 Bracket (RH) ............................................................................. 1 1 1 1
2 6996681
1473887 Fitting ........................................................................................ 2 4 2 4
3 1377954 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
4 1377953 Quick Disconnect Fitting ........................................................... 2 4 2 4
5 1708368 Dust Cover ................................................................................ 2 4 2 4
6 1708365 Bulkhead (Fitting) ...................................................................... 2 4 2 4
7 1581563 Lockwasher ............................................................................... 2 4 2 4
8 1597443 Bolt ............................................................................................ 2 4 2 4
9 1705597 Bracket (LH) .............................................................................. .. .. 1 1
10 2085597 Tube Assy ................................................................................. 1 1 .. ..
10 2089856 Tube Assy ................................................................................. .. .. 1 1
10 a 2085831 Tube Assy ................................................................................. .. .. 1 1
11 2085660 Tube Assy ................................................................................. .. 1 .. ..
11 b 2085678 Tube Assy ................................................................................. .. 1 .. ..
11 2089858 Tube Assy ................................................................................. .. .. .. 1
11 b 2089862 Tube Assy ................................................................................. .. .. .. 1
11 a 2085833 Tube Assy ................................................................................. .. .. .. 1
12 2085659 Tube Assy ................................................................................. .. 1 .. ..
12 b 2085677 Tube Assy ................................................................................. .. 1 .. ..
12 2089857 Tube Assy ................................................................................. .. .. .. 1
12 b 2089861 Tube Assy ................................................................................. .. .. .. 1
12 a 2085832 Tube Assy ................................................................................. .. .. .. 1
13 2085596 Tube Assy ................................................................................. 1 1 .. ..
13 2089855 Tube Assy ................................................................................. .. .. 1 1
13 a 2085830 Tube Assy ................................................................................. .. .. 1 1
14 6996709
816593 Locknut , Bulkhead ................................................................... 2 2 4 4

FOOTNOTES:
a Use with Attachment Carriage b Use With ISS Carriage

©2018 HYSTER COMPANY See Service Manual 10-49


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

AUXILIARY TUBE EXTENSIONS (FIGURE 10-28)


TWO STAGE LIMITED FREE LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS

10-50 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B586, Three Function
B: B586, Four Function
C: B587, Three Function
D: B587, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 6996701
1487095 Fitting (Swivel Nut Run Tee) ..................................................... 2 4 2 4
2 4604565 Hose Assy ................................................................................. 1 2 1 2
3 4604566 Hose Assy ................................................................................. 1 2 1 2
4 2111754 Valve (Single Aux) .................................................................... 1 .. 1 ..
4 a 2111754 Valve (Single Aux) .................................................................... .. 1 .. 1
4 2111755 Valve (Dual Aux) ....................................................................... .. 1 .. 1
5 110178 Fitting ........................................................................................ 1 1 1 1
5 16483 O-Ring .................................................................................. 1 1 1 1
6 1527979 Hose Clamp .............................................................................. 4 4 4 4
7 2046871 Fitting ........................................................................................ 1 1 1 1
8 ..... Cap ........................................................................................... 2 4 2 4
9 6996681
1473887 Fitting ........................................................................................ 2 4 2 4
10 1377954 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
11 1377953 Quick Disconnect Fitting ........................................................... 2 4 2 4
12 1708368 Dust Cover ................................................................................ 2 4 2 4
13 1708365 Bulkhead (Fitting) ...................................................................... 2 4 2 4
14 1705595 Bracket (RH) ............................................................................. 1 1 1 1
15 1581563 Lockwasher ............................................................................... 2 4 2 4
16 1597443 Bolt ............................................................................................ 2 4 2 4
17 6996709
816593 Locknut , Bulkhead ................................................................... 2 4 2 4
18 2085597 Tube Assy ................................................................................. 1 1 .. ..
18 b 2089856 Tube Assy ................................................................................. .. .. 1 1
18 b 2085831 Tube Assy ................................................................................. .. .. 1 1
19 2085596 Tube Assy ................................................................................. 1 1 .. ..
19 2089855 Tube Assy ................................................................................. .. .. 1 1
19 b 2085830 Tube Assy ................................................................................. .. .. 1 1
20 1708373 Bracket ...................................................................................... 1 1 1 1
21 1527885 Capscrew .................................................................................. 2 2 2 2
22 2085660 Tube Assy ................................................................................. .. 1 .. ..
22 a 2085678 Tube Assy ................................................................................. .. 1 .. ..
22 2089858 Tube Assy ................................................................................. .. .. .. 1
22 a 2089862 Tube Assy ................................................................................. .. .. .. 1
22 b 2085833 Tube Assy ................................................................................. .. .. .. 1
23 2085659 Tube Assy ................................................................................. .. 1 .. ..
23 a 2085677 Tube Assy ................................................................................. .. 1 .. ..
23 2089857 Tube Assy ................................................................................. .. .. .. 1
23 a 2089861 Tube Assy ................................................................................. .. .. .. 1
23 b 2085832 Tube Assy ................................................................................. .. .. .. 1
24 1705597 Bracket (LH) .............................................................................. .. 1 .. 1
25 292505 Capscrew .................................................................................. 2 2 2 2

©2018 HYSTER COMPANY See Service Manual 10-51


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B586, Three Function
B: B586, Four Function
C: B587, Three Function
D: B587, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
26 1614069 Hose ......................................................................................... 1 1 1 1
27 1486737 Fitting ........................................................................................ 2 4 2 4
28 302399 Nut ............................................................................................ 2 2 2 2

FOOTNOTES:
a Use with ISS Carriage b Used with Attachment Carriage

10-52 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 10-53


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

AUXILIARY TUBE EXTENSIONS (FIGURE 10-29)


THREE STAGE FULL FREE-LIFT — WITHOUT QUICK DISCONNECT FITTINGS

10-54 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


THREE STAGE FULL FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS
KEY:
A: B588, 3 Function
B: B588, Four Function
C: B589, Three Function
D: B589, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1705595 Bracket (RH) ............................................................................. 1 1 1 1
2 816591 Fitting ........................................................................................ 2 4 2 4
3 1706021 Bracket (LH) .............................................................................. .. 1 .. 1
4 1581563 Lockwasher ............................................................................... 2 4 2 4
5 1597443 Bolt ............................................................................................ 2 4 2 4
6 2088710 Tube Assy ................................................................................. 1 1 .. ..
6 2089899 Tube Assy ................................................................................. .. .. 1 1
6 a 2088908 Tube Assy ................................................................................. .. .. 1 1
7 2088711 Tube Assy ................................................................................. .. 1 .. ..
7 b 2088905 Tube Assy ................................................................................. .. 1 .. ..
7 2089900 Tube Assy ................................................................................. .. .. .. 1
7 b 2089904 Tube Assy ................................................................................. .. .. .. 1
7 a 2088910 Tube Assy ................................................................................. .. .. .. 1
8 2088712 Tube Assy ................................................................................. .. 1 .. ..
8 b 2088906 Tube Assy ................................................................................. .. 1 .. ..
8 2089901 Tube Assy ................................................................................. .. .. .. 1
8 b 2089905 Tube Assy ................................................................................. .. .. .. 1
8 a 2088909 Tube Assy ................................................................................. .. .. .. 1
9 2088709 Tube Assy ................................................................................. 1 1 .. ..
9 2089898 Tube Assy ................................................................................. .. .. 1 1
9 a 2088907 Tube Assy ................................................................................. .. .. 1 1

FOOTNOTES:
a Used with Attachment Carriage b Used with ISS Carriage

©2018 HYSTER COMPANY See Service Manual 10-55


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

AUXILIARY TUBE EXTENSIONS (FIGURE 10-30)


THREE STAGE FULL FREE-LIFT — MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS

10-56 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


THREE STAGE FULL FREE-LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B588, Three Function
B: B588, Four Function
C: B589, Three Function
D: B589, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1705595 Bracket (RH) ............................................................................. 1 1 1 1
2 6996681
1473887 Fitting ........................................................................................ 2 4 2 4
3 1377953 Quick Disconnect Fitting ........................................................... 2 4 2 4
4 1377954 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
5 1708368 Dust Cover ................................................................................ 2 4 2 4
6 1708365 Bulkhead (Fitting) ...................................................................... 2 4 2 4
7 1581563 Lockwasher ............................................................................... 2 4 2 4
8 1597443 Bolt ............................................................................................ 2 4 2 4
9 1706021 Bracket (LH) .............................................................................. .. 1 .. 1
10 2088710 Tube Assy ................................................................................. 1 1 .. ..
10 2089899 Tube Assy ................................................................................. .. .. 1 1
10 a 2088908 Tube Assy ................................................................................. .. .. 1 1
11 2088711 Tube Assy ................................................................................. .. 1 .. ..
11 2089900 Tube Assy ................................................................................. .. .. .. 1
11 b 2088905 Tube Assy ................................................................................. .. 1 .. ..
11 b 2089904 Tube Assy ................................................................................. .. .. .. 1
11 a 2088910 Tube Assy ................................................................................. .. .. .. 1
12 2088712 Tube Assy ................................................................................. .. 1 .. ..
12 2089901 Tube Assy ................................................................................. .. .. .. 1
12 b 2088906 Tube Assy ................................................................................. .. 1 .. ..
12 b 2089905 Tube Assy ................................................................................. .. .. .. 1
12 a 2088909 Tube Assy ................................................................................. .. .. .. 1
13 2088709 Tube Assy ................................................................................. 1 1 .. ..
13 2089898 Tube Assy ................................................................................. .. .. 1 1
13 a 2088907 Tube Assy ................................................................................. .. .. 1 1
14 6996709
816593 Locknut , Bulkhead ................................................................... 2 4 2 4

FOOTNOTES:
a Used with Attachment Carriage b Used with ISS Carriage

©2018 HYSTER COMPANY See Service Manual 10-57


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

AUXILIARY TUBE EXTENSIONS (FIGURE 10-31)


THREE STAGE FULL FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS

10-58 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


THREE STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B588, Three Function
B: B588, Four Function
C: B589, Three Function
D: B589, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 6996701
1487095 Fitting (Swivel Nut Run Tee) ..................................................... 2 4 2 4
2 4604566 Hose Assy ................................................................................. 1 2 1 2
2 b 4604567 Hose Assy ................................................................................. 1 .. .. 1
3 4604565 Hose Assy ................................................................................. 1 2 1 2
3 b 4604566 Hose Assy ................................................................................. 1 .. .. 1
4 2111754 Valve (Single Aux) .................................................................... 1 .. 1 ..
4 2111755 Valve (Dual Aux) ....................................................................... .. 1 .. 1
5 110178 Fitting ........................................................................................ 1 1 1 1
5 16483 O-Ring .................................................................................. 1 1 1 1
6 1527979 Hose Clamp .............................................................................. 4 4 4 4
7 2046871 Fitting ........................................................................................ 1 1 1 1
8 292505 Capscrew .................................................................................. 2 2 2 2
9 6996681
1473887 Fitting ........................................................................................ 2 4 2 4
10 1377954 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
11 1377953 Quick Disconnect Fitting ........................................................... 2 4 2 4
12 1708368 Dust Cover ................................................................................ 2 4 2 4
13 1708365 Bulkhead ................................................................................... 2 4 2 4
14 1705595 Bracket (RH) ............................................................................. 1 1 1 1
15 1581563 Lockwasher ............................................................................... 2 4 2 4
16 1597443 Bolt ............................................................................................ 2 4 2 4
17 1614069 Hose ......................................................................................... 1 1 1 1
18 2088710 Tube Assy ................................................................................. 1 1 .. ..
18 2089899 Tube Assy ................................................................................. .. .. 1 1
18 a 2088908 Tube Assy ................................................................................. .. .. 1 1
19 2088709 Tube Assy ................................................................................. 1 1 .. ..
19 2089898 Tube Assy ................................................................................. .. .. 1 1
19 a 2088907 Tube Assy ................................................................................. .. .. 1 1
20 1708373 Bracket ...................................................................................... 1 1 1 1
21 1527885 Capscrew .................................................................................. 2 2 2 2
22 2088712 Tube Assy ................................................................................. .. 1 .. ..
22 b 2088906 Tube Assy ................................................................................. .. 1 .. ..
22 2089901 Tube Assy ................................................................................. .. .. .. 1
22 b 2089905 Tube Assy ................................................................................. .. .. .. 1
22 a 2088909 Tube Assy ................................................................................. .. .. .. 1
23 2088711 Tube Assy ................................................................................. .. 1 .. ..
23 b 2088905 Tube Assy ................................................................................. .. 1 .. ..
23 2089900 Tube Assy ................................................................................. .. .. .. 1
23 b 2089904 Tube Assy ................................................................................. .. .. .. 1
23 a 2088910 Tube Assy ................................................................................. .. .. .. 1
24 1706021 Bracket (LH) .............................................................................. .. 1 .. 1
25 6996709 Locknut , Bulkhead ................................................................... 2 4 2 4

©2018 HYSTER COMPANY See Service Manual 10-59


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

AUXILIARY TUBE EXTENSIONS


THREE STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B588, Three Function
B: B588, Four Function
C: B589, Three Function
D: B589, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
816593
26 1486737 Fitting ........................................................................................ 2 4 2 4
27 302399 Nut ............................................................................................ 2 2 2 2

FOOTNOTES:
a Used with Attachment Carriage b Used with ISS Carriage

10-60 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS (FIGURE 10-32)


TWO STAGE FULL FREE-LIFT — WITHOUT QUICK DISCONNECT FITTINGS

KEY:
A: B590, Three Function
B: B590, Four Function
C: B591, Three Function
D: B591, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2091911 Tube Assy ................................................................................. .. 1 .. 1
2 816591 Fitting ........................................................................................ 2 4 2 4
3 1705597 Bracket (LH) .............................................................................. .. 1 .. 1
4 1581563 Lockwasher ............................................................................... 2 4 2 4
5 1597443 Bolt ............................................................................................ 2 4 2 4
6 2091910 Tube Assy ................................................................................. .. 1 .. 1
7 1705595 Bracket (RH) ............................................................................. 1 1 1 1
8 2089557 Tube Assy ................................................................................. 1 1 .. ..
8 2089911 Tube Assy ................................................................................. .. .. 1 1
8 a 2089563 Tube Assy ................................................................................. .. .. 1 1
9 2089556 Tube Assy ................................................................................. 1 1 .. ..
9 2089910 Tube Assy ................................................................................. .. .. 1 1
9 a 2089562 Tube Assy ................................................................................. .. .. 1 1

©2018 HYSTER COMPANY See Service Manual 10-61


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FOOTNOTES:
a Used with Attachment Carriage

10-62 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NOTES

©2018 HYSTER COMPANY See Service Manual 10-63


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

AUXILIARY TUBE EXTENSIONS (FIGURE 10-33)


TWO STAGE FULL FREE- LIFT — MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS

10-64 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE FULL FREE- LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B590, Three Function
B: B590, Four Function
C: B591, Three Function
D: B591, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1705595 Bracket (RH) ............................................................................. 1 1 1 1
2 6996681
1473887 Fitting ........................................................................................ 2 4 2 4
3 1377954 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
4 1377953 Quick Disconnect Fitting ........................................................... 2 4 2 4
5 1708368 Dust Cover ................................................................................ 2 4 2 4
6 1708365 Bulkhead (Fitting) ...................................................................... 2 4 2 4
7 1581563 Lockwasher ............................................................................... 2 4 2 4
8 1597443 Bolt ............................................................................................ 2 4 2 4
9 1705597 Bracket (LH) .............................................................................. .. 1 .. 1
10 2089557 Tube Assy ................................................................................. 1 1 .. ..
10 2089911 Tube Assy ................................................................................. .. .. 1 1
10 a 2089563 Tube Assy ................................................................................. .. .. 1 1
11 2091911 Tube Assy ................................................................................. .. 1 .. 1
12 2091910 Tube Assy ................................................................................. .. 1 .. 1
13 2089556 Tube Assy ................................................................................. 1 1 .. ..
13 2089910 Tube Assy ................................................................................. .. .. 1 1
13 a 2089562 Tube Assy ................................................................................. .. .. 1 1
14 6996709
816593 Locknut , Bulkhead ................................................................... 2 4 2 4

FOOTNOTES:
a Used with Attachment Carriage

©2018 HYSTER COMPANY See Service Manual 10-65


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

AUXILIARY TUBE EXTENSIONS (FIGURE 10-34)


TWO STAGE FULL FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS

10-66 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B590, Three Function
B: B590, Four Function
C: B591, Three Function
D: B591, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 6996701
1487095 Fitting (Swivel Nut Run Tee) ..................................................... 2 4 2 4
2 4604565 Hose Assy ................................................................................. 1 1 1 1
3 4604566 Hose Assy ................................................................................. 1 1 1 1
4 4604564 Hose Assy ................................................................................. .. 1 .. 1
4 b 4604564 Hose Assy ................................................................................. 1 .. 1 ..
5 4604566 Hose Assy ................................................................................. .. 1 .. 1
5 b 4604567 Hose Assy ................................................................................. 1 .. 1 ..
6 302399 Nut ............................................................................................ 2 2 2 2
7 1486737 Fitting ........................................................................................ 2 4 2 4
8 2111754 Valve (Single Aux) .................................................................... 1 .. 1 ..
8 2111755 Valve (Dual Aux) ....................................................................... .. 1 .. 1
9 6996681
1473887 Fitting ........................................................................................ 2 4 2 4
10 1377954 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
11 1377953 Quick Disconnect Fitting ........................................................... 2 4 2 4
12 1708368 Dust Cover ................................................................................ 2 4 2 4
13 1708365 Bulkhead ................................................................................... 2 4 2 4
14 1705595 Bracket (RH) ............................................................................. 1 1 1 1
15 1581563 Lockwasher ............................................................................... 2 2 2 2
16 1597443 Bolt ............................................................................................ 2 2 2 2
17 6996709
816593 Locknut , Bulkhead ................................................................... 2 4 2 4
18 2089557 Tube Assy ................................................................................. 1 1 .. ..
18 2089911 Tube Assy ................................................................................. .. .. 1 1
18 a 2089563 Tube Assy ................................................................................. .. .. 1 1
19 2089556 Tube Assy ................................................................................. 1 1 .. ..
19 2089910 Tube Assy ................................................................................. .. .. 1 1
19 a 2089562 Tube Assy ................................................................................. .. .. 1 1
20 1708373 Bracket ...................................................................................... 1 1 1 1
21 1527885 Capscrew .................................................................................. 2 2 2 2
22 2091911 Tube Assy ................................................................................. 1 1 1 1
23 2091910 Tube Assy ................................................................................. 1 1 1 1
24 1705597 Bracket (LH) (LH) ...................................................................... .. 1 .. 1
25 292505 Capscrew .................................................................................. 2 2 2 2
26 110178 Fitting ........................................................................................ 1 1 1 1
26 16483 O-Ring .................................................................................. 1 1 1 1
27 1527979 Hose Clamp .............................................................................. 2 2 2 2
28 1399085 Hose Assy ................................................................................. 1 1 1 1
29 1502066 Clamp (Swivel) .......................................................................... 1 1 1 1
30 1502059 Clamp (Swivel) .......................................................................... 1 1 1 1

©2018 HYSTER COMPANY See Service Manual 10-67


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

FOOTNOTES:
a Used with Attachment Carriage b Used with ISS Carriage

10-68 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

WIRE HARNESS (FIGURE 10-35)


INTERFACE FRONT/REAR LIGHTS

ITEM PART NO. DESCRIPTION QTY


4636550 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (To CRP220) ................................................................ 1
1 1484397 Connector (3-Way) ..................................................................................... 1
1 1463194 Connector (Secondary Lock) ..................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 3
2 ..... Connector Assembly (Main Light Harness) .................................................... 1
2 1623050 Housing ...................................................................................................... 1
2 1330418 Connector (DT REC 8-Pin) ........................................................................ 1
2 1330437 Terminal (Pin) ............................................................................................. 8
3 ..... Connector Assembly (Main Harness) ............................................................. 1
3 1541988 Connector (8 Pin) ........................................................................................... 1
3 1541989 Connector (Secondary Lock) .......................................................................... 1
3 1570624
1463140 Terminal (Pin) ................................................................................................. 5
3 1463138 Terminal Pin ................................................................................................... 2
3 1484377 Plug ................................................................................................................ 1
4 ..... Connector Assembly (Display Harness) ......................................................... 1
4 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
4 1541992 Connector (Secondary Lock) ..................................................................... 1
4 1463141 Terminal (Socket) ....................................................................................... 5
4 1463139 Terminal ..................................................................................................... 2
4 1484377 Plug ............................................................................................................ 1
5 ..... Connector Assembly (Light Options) .............................................................. 1
5 1502625 Connector (DT PLU 8-Socket) ................................................................... 1
5 1502626 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 8

©2018 HYSTER COMPANY See Service Manual 10-69


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

WIRE HARNESS (FIGURE 10-36)


FRONT SWITCH

ITEM PART NO. DESCRIPTION QTY


4636375 Wire Harness (Front Switch) ............................................................................... 1
1 ..... Connector Assembly (Light Chassis Harness) ............................................... 1
1 1520639 Connector ................................................................................................... 1
1 1330416 Connector (Secondary Lock) ..................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 3
1 1363885 Terminal (Pin) ............................................................................................. 1
2 1646457 Clip ................................................................................................................. 2
3 ..... Connector Assembly (Front Relay) ................................................................ 1
3 1377860 Connector ................................................................................................... 1
3 4001753 Terminal ..................................................................................................... 2
3 1706004 Terminal ..................................................................................................... 2
4 ..... Connector Assembly (To CRP220) ................................................................ 1
4 1493466 Connector (3-Way) ..................................................................................... 1
4 1330415 Connector (Secondary Lock) ..................................................................... 1
4 1330437 Terminal (Pin) ............................................................................................. 3

10-70 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

11 FIELD CONVERSION KITS


UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 11
FIELD CONVERSION KITS

DESCRIPTION PAGE

ADD ON OPTION KITS ................................................................................................................................... 11-2


BACK-UP ALARM ....................................................................................................................................... 11-3
LIGHT KITS ................................................................................................................................................. 11-3
ADD ON TELEMETRY KITS ........................................................................................................................... 11-3
CONVERSION KIT
BATTERY ROLLERS .................................................................................................................................. 11-2
HYDRAULICS ............................................................................................................................................. 11-2
MISCELLANEOUS ...................................................................................................................................... 11-2
REPAIR KITS .................................................................................................................................................. 11-4

©2018 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

CONVERSION KIT
HYDRAULICS

DESCRIPTION PART NUMBER


Kit-Hose Group 3 TO 4 Way 4043304
Kit-E-Hyd Valve 3 TO 4 Way (w/o Clamping) b4046673
Kit-E-Hyd Valve 3 TO 4 Way (w/o clamp to 4 way with clamp) a4046675
Kit-E-Hyd Valve 3 TO 4 Way (With Clamp to 4 Way Without Clamp) a4046677
Kit-Hyd Valve 3 TO 4 Way (Manual Valve w/o clamping to 4 Way without clamping) b4046679
Kit-Hyd Valve 3 TO 4 Way (Manual Valve w/o clamping to 4 Way with clamping) a4046681

FOOTNOTES:
a Kit requires software that must be Dealer installed.
b Requires Software to be activated

CONVERSION KIT
MISCELLANEOUS

DESCRIPTION PART NUMBER


Kit Monotrol Pedal to Standard Pedal with Manual Control Forward/Reverse Switch 1703835
Kit Standard Pedal with Mini-Lever Control Forward/Reverse Switch to Monotrol Pedal 1703944
Kit Standard Pedal with Manual Control Forward/Reverse Switch to Monotrol Pedal 1703941
Kit Monotrol Pedal to Standard Pedal with Mini-Lever Forward/Reverse Switch 1703953
Kit-Wide Tread (E80XN) (Does not include tires) 4047008
Kit-Wide Tread (E100-120XN) (Does not include tires) 4047009
Kit Steering Column Conversion 4047826
Kit Keyless Start without Key Switch 4023209
Kit Keyless Start with Key Switch 4023154
Kit-Turn Light w/o Telescopic Steering 4049226
Kit-Turn Light with Telescopic Steering 4049227
Kit-Spring Hood for Long Wheelbase Units with Full Suspension Seats 4143350

CONVERSION KIT
BATTERY ROLLERS

DESCRIPTION PART NUMBER


Kit-Side Roller Battery Conversion for Short Wheel Base a4047046
Kit-Side Roller Battery Conversion for Long Wheel Base a4047047

FOOTNOTES:
a Kit requires software that must be Dealer installed.

ADD ON OPTION KITS

11-2 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

ADD ON OPTION KITS (CONTINUED)

DESCRIPTION PART NUMBER


Kit-Fire Extinguisher 4033148
Kit (Dual Mirrors) 1702858
Kit (Panoramic Mirror) 1702860
Kit (Low Mount Display) 1704581
Kit DC-DC Converter 36/48Volt 4048791
Kit DC-DC Converter 72/80 Volt 4048167
Kit-Impact Monitoring 4048743
Kit Return to Set Tilt 4045674
Kit-12V Power Outlet without DC-DC Converter 4048745
Kit-12V Power Outlet 36/48V DC-DC Converter 4048746
Kit-12V Power Outlet 72/80V DC-DC Converter 4048831
Kit Rear Drive Handle, Standard 4047693
Kit Rear Drive Handle, Freezer 4047694

ADD ON TELEMETRY KITS

DESCRIPTION PART NUMBER


Telemetry Kit (FM1 W/GSM Cellular) 4063822
Telemetry Kit (FM1 W/WIFI) 4063823
Telemetry Kit (ER Interlock) 4063828
Telemetry Kit (W/ISO Prox Card Reader) 4063836
Telemetry Kit (HID Standard Prox Card Reader) 4063837
Telemetry Kit (W/IClass/MiFare Prox Card Reader) 4063838
Telemetry Kit (Hyster Check List) 4063829

ADD ON OPTION KITS


BACK-UP ALARM

DESCRIPTION PART NUMBER


Kit-Back-UP Alarm (82-102 DB (A) without DC-DC Converter) 4091829
Kit-Back-UP Alarm (107 DB (A) without DC-DC Converter 4049048
Kit-Back-UP Alarm (107 DB (A) Includes DC-DC Converter 4049051
Kit-Back-UP Alarm (82-102 DB (A) Includes DC-DC Converter) 4049052

ADD ON OPTION KITS


LIGHT KITS

DESCRIPTION PART NUMBER


Kit-Tail Light (without lights) 4049039

©2018 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

ADD ON OPTION KITS


LIGHT KITS
(CONTINUED)

DESCRIPTION PART NUMBER


Kit-Tail Light (without lights, with harness for 36/48V) 4049040
Kit-Tail Light (without lights, with harness for 72/80V) 4049043
Kit-Worklight (36/48V without Converter) 4050099
Kit-Worklight LED (36/48V without converter) 4050100
Kit-Worklight (36/48V with Converter) 4050101
Kit-Worklight LED (36/48V with Converter) 4050102
(72/80V with Converter) (72/80V with Converter) 4050103
Kit-Worklight LED (72/80V with Converter) 4050104
Kit-Strobe Light (High or Low Mount with Work Lights) 4049224
Kit-Strobe Light (High or Low Mount without Work Lights) 4049225
Kit-Worklight (LED MAST) 4026856
Kit-Worklight (LED, Mast with Cab and Strobe) 4026859
Kit-Worklight (Led, Mast with Overhead Guard, Low Mount) 4026858

REPAIR KITS

DESCRIPTION PART NUMBER


Kit Loop Style Static Strap 4219823

11-4 See Service Manual ©2018 HYSTER COMPANY


for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

12 NUMERICAL INDEX
UNIT CODE A099
11/2018 NORTH AMERICA

SECTION 12
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

139 1-17 28 10-33 23 6-45 12 1-37 16


1-19 28 10-37 23 7-8 33 18518 8-39 18
1-21 28 15224 7-19 10 7-12 33 9-29 18
153 5-3 7 8-15 10 8-19 3 10-27 17
12891 7-7 18 10-17 15 10-51 5 10-33 17
7-11 18 10-19 15 10-59 5 10-37 17
8-12 13 15235 4-3 9 10-67 26 18520 10-37 17
13963 4-3 3 15879 7-17 3 16484 3-5 3 18562 1-35 22
14595 3-5 3 8-24 8 3-9 3 18735 1-35 14
3-9 3 15884 6-49 7 3-13 12 18738 1-37 14
3-13 12 15885 8-36 11 3-17 12 18828 1-17 29
3-17 12 9-19 11 6-7 5 1-19 29
6-7 5 15909 1-13 7 6-37 9 1-21 29
7-7 20 16001 6-47 4 6-43 10 18832 1-16 7
7-11 20 16002 7-3 5 6-45 9 1-18 7
8-20 23 8-4 25 7-7 20 1-20 7
9-3 15 8-8 25 7-11 20 18909 6-7 3
14603 7-8 23 9-4 44 8-20 23 19890 1-39 20
7-12 23 16009 4-3 32 9-3 15 1-43 20
9-3 14 16015 6-47 9 9-26 34 1-47 20
15000 1-27 19 16040 4-3 3 16485 6-35 4 1-49 20
15028 5-3 15 16041 10-21 4 6-43 4 1-53 10
15117 5-3 14 10-23 4 6-43 5 1-55 10
15127 1-23 22 10-24 6 16486 3-5 11 19901 1-23 14
15136 1-40 45 10-29 5 3-9 11 1-27 14
1-43 32 10-31 5 6-29 6 1-35 5
15155 8-39 19 10-35 5 6-39 15 21110 4-3 10
9-29 19 10-39 6 7-8 23 30076 3-13 4
10-27 16 10-41 4 7-12 23 3-17 4
10-33 16 10-43 6 9-3 14 30147 4-4 45
10-37 16 10-45 6 16487 8-27 10 39365 10-21 10
15177 1-23 15 16375 1-23 16 8-31 10 10-23 10
1-27 15 1-27 16 9-7 9 10-29 11
1-35 4 1-35 11 9-7 9 10-31 11
15222 7-8 34 1-35 12 9-12 21 10-35 11
7-12 34 16378 1-27 20 9-12 21 10-41 10
7-19 8 16481 5-6 3 16541 7-23 37 39366 10-24 12
8-4 12 6-37 5 8-46 46 10-39 12
8-8 12 6-43 11 9-26 34 10-43 12
8-15 8 6-45 5 16982 6-7 6 10-45 12
8-28 28 16483 3-5 10 7-8 22 39678 4-3 27
8-32 28 3-9 10 7-12 22 39756 3-19 13
8-39 12 3-13 24 8-20 26 3-21 13
9-8 26 3-17 24 9-4 21 41531 7-5 7
9-11 16 6-29 5 18089 6-35 15 8-12 12
9-29 12 6-35 1 18096 6-35 15 8-28 20
10-17 14 6-37 12 18462 1-35 10 8-32 20
10-19 14 6-39 16 1-37 19 9-12 33
10-27 23 6-43 1 18471 1-35 6 44542 4-4 47

©2018 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

46629 8-36 11 8-3 4 2-113 7 7-17


9-19 11 8-7 4 2-133 7 9-16 6
56997 4-4 41 8-11 5 2-145 7 187388 8-36 7
57664 7-15 3 8-15 4 152404 7-7 2 9-19 7
8-24 8 8-39 15 7-11 2 190380 10-2 3
58902 8-45 8 9-4 34 8-4 14 190580 8-36 15
9-26 14 9-7 7 8-8 14 9-20 15
58903 4-3 21 9-11 11 152407 8-4 14 190887 8-36 16
58950 3-13 11 9-29 15 8-8 14 9-16 2
3-17 11 10-17 9 153715 4-3 7 9-20 16
66333 7-19 12 10-19 9 153716 4-3 5 191072 8-4 14
8-39 22 10-27 3 153717 4-3 8 8-8 14
9-29 22 10-33 3 153834 4-4 44 191081 8-4 14
10-17 7 10-37 3 153835 4-4 43 8-8 14
10-19 7 127045 4-3 18 161003 8-28 24 191085 7-7 2
10-27 6 6-3 5 8-32 24 7-11 2
10-33 6 129563 2-5 5 9-7 10 8-4 14
10-37 6 8-46 9-11 8 8-8 14
69029 4-3 39 131358 8-39 21 161272 7-3 15 191089 7-7 2
98599 6-29 6 9-29 21 8-3 7 7-11 2
6-39 15 10-27 19 8-7 7 192424 7-19 15
104264 7-3 16 10-33 19 9-4 39 8-39 25
8-3 8 10-37 19 161273 7-3 14 9-29 25
8-7 8 10-39 16 8-3 6 10-17
9-4 36 10-43 16 8-7 6 10-19
104506 7-3 13 10-45 16 9-4 38 10-27 11
8-3 9 131715 8-11 8 164632 8-36 10 10-33 11
8-7 9 131716 8-12 18 9-19 10 10-37 11
8-11 10 132860 2-23 2 164639 4-4 48 192425 7-19 14
9-4 37 2-33 9 166285 5-3 26 8-39 24
109453 3-5 27 2-35 9 166659 9-16 13 9-29 24
3-9 27 135657 4-3 30 166857 5-3 25 10-17
110178 7-8 33 135658 4-3 31 169874 1-35 9 10-19
7-12 33 136687 10-9 1 1-37 21 10-27 10
8-19 3 136692 6-17 7 170658 1-57 16 10-33 10
10-51 5 6-23 5 1-59 23 10-37 10
10-59 5 8-46 42 1-71 9 192429 6-47 8
10-67 26 136749 1-23 7 173247 6-3 21 7-3 12
114312 1-35 2-39 11 176454 2-22 7 8-4 18
1-71 2-43 11 6-9 10 8-8 18
118358 4-7 7 3-13 8 6-9 13 9-4 41
119236 4-3 20 3-17 8 178119 9-4 30 193000 3-2 10
6-3 3 137852 10-11 11 9-11 4 193554 6-49 1
122400 3-5 19 142247 7-7 7 181899 4-20 2 194607 8-4 14
3-9 19 7-11 7 182342 8-4 14 8-8 14
126764 7-5 6 8-19 6 8-8 14 196927 1-71 12
8-12 12 9-3 6 185856 4-3 33 198518 9-16 12
8-28 21 146540 10-10 1 185857 4-3 33 199524 3-5 3
8-32 21 147973 4-7 6 185858 4-3 33 3-9 3
9-12 31 148648 2-79 13 185869 4-3 19 3-13 12
126765 7-5 4 2-91 13 185872 4-3 16 3-17 12
7-19 3 2-103 18 186061 7-15 8-20 23
12-2 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

199917 6-49 9 230420 3-19 10 7-23 19 2-87 3


200659 6-7 6 3-21 10 8-46 38 2-91 6
201829 8-24 6 230421 4-3 6 265732 3-13 10 2-95 6
204128 5-6 3 230443 3-13 22 3-17 10 2-99 3
6-37 5 3-17 22 265787 5-5 20 2-103 6
6-43 11 233141 2-73 2 6-29 4 2-105 6
6-45 5 2-73 3 6-29 9 2-109 3
215211 8-11 9 233693 6-35 4 6-39 14 2-117 6
215301 8-24 4 6-43 4 6-39 18 2-122 16
215425 7-15 5 235691 6-37 9 266728 4-3 26 2-126 16
8-24 4 6-43 10 266733 4-3 13 2-129 6
216590 6-43 5 6-45 9 268619 4-7 5 2-138 16
216895 1-13 5 239503 2-41 16 270077 7-15 6 2-141 6
221353 1-23 13 2-45 16 8-24 6 2-149 6
1-27 13 241079 6-47 3 272133 1-23 21 2-153 6
1-35 3 243975 7-7 2 275493 2-66 2 2-157 5
221530 1-35 12 7-11 2 2-67 2 2-167 5
221536 1-35 11 243976 7-7 2 2-70 3 10-12 3
221542 1-35 22 7-11 2 2-71 3 275495 2-66 5
221573 5-3 12 244167 9-7 9 2-75 3 2-67 5
221628 8-27 6 9-7 9 2-77 2 2-70 8
8-31 6 9-12 21 2-79 4 2-71 8
9-7 5 9-12 21 2-83 9 2-75 2
9-11 6 248196 2-79 11 2-87 2 2-77 9
221739 3-2 2 2-79 12 2-91 4 2-83 5
221771 1-69 3 2-79 14 2-95 9 2-87 6
5-3 13 2-79 15 2-99 2 2-95 5
222442 5-6 3 2-91 11 2-103 4 2-99 6
6-37 5 2-91 12 2-105 9 2-105 5
6-43 11 2-91 14 2-109 2 2-109 6
6-45 5 2-91 15 2-113 20 2-113 17
222443 3-5 10 2-103 19 2-117 9 2-121 7
3-9 10 2-113 8 2-121 3 2-125 7
3-13 24 2-113 9 2-125 3 2-133 17
3-17 24 2-113 11 2-129 9 2-137 7
6-5 2-113 12 2-133 20 2-145 17
6-29 5 2-133 8 2-137 3 2-149 10
6-35 1 2-133 9 2-141 9 2-153 10
6-37 12 2-133 11 2-145 20 2-157 4
6-39 16 2-133 12 2-149 17 275496 2-66 6
6-43 1 2-145 8 2-153 17 2-67 6
6-45 12 2-145 9 2-157 3 2-70 9
222444 3-5 11 2-145 11 2-168 2 2-71 9
3-9 11 2-145 12 10-11 7 2-75 5
222510 6-3 23 248212 1-16 18 275494 2-66 7 2-77 4
6-7 5 1-18 18 2-67 7 2-79 16
227157 1-37 3 1-20 18 2-70 10 2-83 10
1-37 11 251099 6-10 13 2-71 10 2-91 16
227168 6-27 12 6-11 13 2-75 8 2-95 10
230315 4-4 46 252729 10-5 5 2-77 6 2-103 10
230419 3-19 11 259648 4-8 2 2-79 6 2-105 10
3-21 11 265731 6-29 2 2-83 6 2-113 2
©2018 HYSTER COMPANY See Service Manual 12-3
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-117 12 8-8 14 293628 4-3 25 1-55 25


2-121 2 284373 3-2 3 293632 3-19 16 296240 1-40 44
2-125 2 6-10 9 3-21 16 1-44 44
2-129 12 6-11 9 293646 3-5 29 296241 1-39 23
2-133 2 287844 6-9 19 3-9 29 1-43 23
2-137 2 287851 3-5 6 3-13 16 296357 1-35 17
2-141 12 3-9 6 3-17 16 2-5 7
2-145 2 288474 6-35 7 293686 4-3 23 296358 2-24 2
2-149 7 292500 1-23 23 4-3 35 2-27 1
2-153 7 292505 10-51 25 293695 1-4 3 296360 1-37 5
2-157 10 10-59 8 293741 6-17 1-37 13
275497 2-79 19 10-67 25 6-21 17 296379 1-27 22
2-83 1 292507 2-7 2 6-24 25 1-35 7
2-87 10 292509 8-39 18 293762 3-5 13 10-9 2
2-91 19 9-29 18 3-9 13 296381 1-13 7
2-95 1 292528 7-19 17 3-13 25 296419 6-17 4
2-99 10 8-39 7 3-17 25 296423 1-39 36
2-103 13 9-29 7 295649 9-16 3 1-43 36
2-105 1 10-17 3 296001 4-13 7 1-47 33
2-109 10 10-19 3 296009 8-28 34 1-49 33
2-113 3 10-27 13 8-32 34 1-53 33
2-117 5 10-33 13 9-8 24 1-55 33
2-129 5 10-37 13 9-11 13 1-69 3
2-133 3 292571 5-5 5 296015 6-3 13 296426 1-4 4
2-141 5 292591 7-3 9 296016 3-13 32 4-3 36
2-145 3 8-4 21 3-17 32 296427 5-5 6
2-149 8 8-8 21 296018 5-5 24 296430 7-3 10
2-153 8 9-4 42 296042 1-16 10 8-4 20
275498 2-83 13 292655 1-14 18 1-18 10 8-8 20
2-88 21 1-17 35 1-20 10 9-4 48
2-95 13 1-19 35 296128 6-17 5 296434 1-4 9
2-100 21 1-21 35 296151 6-27 41 3-2 15
2-105 13 292656 1-69 5 296152 5-5 14 296463 1-23 2
2-110 21 292660 3-2 16 296153 2-5 16 297531 8-36 6
2-113 21 292681 2-39 12 2-52 30 9-19 6
2-117 10 2-41 15 2-52 30 297532 7-15 10
2-122 24 2-43 12 296154 1-59 5 7-17 5
2-126 24 2-45 15 296158 2-63 10 8-24 9
2-129 10 3-24 3 296165 1-37 7 297538 8-36 5
2-133 21 292682 6-17 8 296185 1-39 27 9-19 5
2-138 24 6-23 4 1-47 23 297640 8-28 27
2-141 10 292683 1-69 4 1-53 23 8-28 27
2-145 21 7-19 18 296204 1-43 27 8-28 27
275672 2-28 5 8-39 6 1-49 23 8-32 27
280154 7-8 22 9-29 6 1-55 23 8-32 27
7-12 22 10-17 4 296226 1-39 11 8-32 27
8-20 21 10-19 4 1-43 11 9-8 29
8-20 26 10-27 14 1-47 11 9-8 29
8-27 10 10-33 14 1-49 11 9-8 29
8-31 10 10-37 14 296227 1-51 16 9-12 22
9-4 21 293615 3-5 26 296238 1-43 29 9-12 22
280878 8-4 14 293619 3-9 26 1-49 25 9-12 22
12-4 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

297649 8-28 25 1-19 21 320158 1-51 18 8-46 48


8-32 25 1-21 21 2-39 13 9-26 13
9-7 11 7-7 5 2-41 14 332061 7-7 6
9-11 7 7-11 5 2-43 13 7-11 6
298132 6-3 10 8-19 4 2-45 14 8-19 7
300937 1-16 12 9-3 7 6-28 48 9-3 5
1-18 12 304527 8-28 22 320159 1-15 21 334155 6-49 5
1-20 12 8-32 22 1-17 37 337180 8-28 27
1-40 39 9-8 19 1-19 37 8-28 27
1-44 39 9-12 29 1-21 37 8-32 27
1-47 32 309109 6-27 24 1-39 25 8-32 27
1-49 32 313221 2-22 10 1-43 25 9-8 29
1-53 32 313805 6-9 20 2-51 18 9-12 22
1-55 32 313828 1-21 39 6-27 44 337189 8-28 27
301991 3-13 7 1-37 6 320160 1-37 26 8-32 27
3-17 7 1-37 12 320161 1-16 11 9-8 29
302008 2-24 12 5-8 3 1-18 11 9-12 22
2-27 6 5-9 3 1-20 11 338647 8-4 14
302010 1-39 32 6-7 19 320162 2-23 3 8-8 14
1-47 27 314878 2-24 9 2-33 9 339932 7-8 37
1-53 27 2-27 8 2-35 9 7-12 37
302027 2-51 10 316826 1-16 16 320395 8-28 27 7-19 7
302040 2-28 7 1-18 16 8-28 27 8-4 11
302156 6-10 13 1-20 16 8-32 27 8-8 11
6-11 13 1-37 25 8-32 27 8-15 7
302398 2-61 4 316836 2-51 21 9-8 29 8-28 29
302399 2-22 6 317292 8-39 17 9-8 29 8-32 29
10-52 28 9-29 17 9-12 22 8-39 11
10-60 27 10-27 8 9-12 22 9-8 28
10-67 6 10-33 8 320396 8-28 27 9-11 17
302400 6-28 46 10-37 8 8-32 27 9-29 11
302401 1-13 8 318067 6-49 11 320714 8-28 27 10-19 13
1-39 26 319322 8-39 9 8-32 27 10-27 21
1-43 26 9-29 9 9-8 29 10-33 21
6-27 43 10-27 18 9-12 22 10-37 21
302402 1-14 13 10-33 18 325182 5-3 21 339934 8-4 14
1-16 8 10-37 18 6-9 6 8-8 14
1-18 8 319323 8-39 8 325956 1-73 12 346261 2-168 3
1-20 8 9-29 8 325958 1-73 12 347243 7-7 2
302450 1-63 2 10-27 15 326347 1-4 2 7-11 2
302469 3-23 6 10-33 15 327591 7-8 37 8-4 14
302472 8-28 17 10-37 15 7-12 37 8-8 14
8-32 17 320152 2-24 13 7-19 7 351531 7-17 11
8-45 18 2-27 5 8-4 11 8-24 9
9-8 20 320155 1-59 6 8-8 11 351532 7-17 9
9-12 27 320156 2-22 5 8-15 7 8-24 12
9-26 15 320157 2-24 4 8-28 29 352205 4-4 49
302493 8-28 15 2-27 13 8-32 29 356916 7-7 2
8-32 15 3-24 2 10-17 13 7-11 2
9-7 16 8-39 19 327807 7-17 6 8-4 14
9-12 35 9-29 19 327808 7-17 7 8-8 14
304523 1-17 21 10-8 6 332057 8-45 6 357626 9-16 14
©2018 HYSTER COMPANY See Service Manual 12-5
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

358286 7-23 18 1-59 22 2-118 18 2-133 14


8-46 33 1-71 10 2-118 19 2-145 14
9-26 29 397676 2-39 5 2-130 18 2-160 2
358287 7-23 15 2-39 10 2-130 19 2-164 2
8-46 34 2-41 5 2-142 18 2-169 1
9-26 30 2-41 10 2-142 19 10-6 2
358289 7-23 20 2-43 5 1324310 2-83 16 10-11 5
8-46 37 2-43 10 2-83 17 1330415 10-70 4
9-26 33 2-45 5 2-95 16 1330416 2-65 2
364059 8-36 13 2-45 10 2-95 17 2-66 8
9-20 13 615145 8-36 10 2-105 16 2-67 8
365599 7-7 2 9-19 10 2-105 17 2-69 2
7-11 2 636950 8-36 12 2-118 18 2-70 11
367419 1-60 1 9-20 12 2-118 19 2-71 11
367420 1-60 1 637162 8-36 13 2-130 18 2-73 1
367421 1-60 1 9-20 13 2-130 19 10-70 1
367422 1-60 1 638248 6-49 3 2-142 18 1330418 2-72 3
367423 1-60 1 8-24 12 2-142 19 2-75 1
367424 1-60 1 638249 7-15 7 1325120 7-7 8 2-77 1
369218 2-24 1 8-24 7 7-11 8 10-69 2
2-27 2 638250 8-24 7 8-19 5 1330419 2-79 5
369242 5-8 2 638293 8-36 14 9-3 8 2-89 29
5-9 2 9-20 14 1328205 1-71 17 2-91 5
10-9 6 672563 7-23 20 1329151 2-88 19 2-101 29
370414 4-7 8 8-46 37 2-100 19 2-103 5
370415 4-7 1 9-26 33 2-110 19 2-111 29
370444 4-8 1 9-26 41 2-121 13 2-113 16
370466 4-3 29 806223 4-8 2 2-125 13 2-122 21
370599 1-11 6 816591 7-23 10 2-137 13 2-126 21
373301 4-9 8 10-47 2 1329152 2-88 19 2-133 16
4-10 8 10-55 2 2-100 19 2-138 21
375333 4-8 10-61 2 2-110 19 2-145 16
375335 4-8 816593 10-49 14 2-121 13 2-169 1
375629 10-9 7 10-51 17 2-125 13 1330423 2-88 22
376026 3-2 17 10-57 14 2-137 13 2-157 1
4-8 10-59 25 1330355 2-88 18 1330424 2-79 5
378044 9-26 41 10-65 14 2-100 18 2-89 29
379405 7-8 26 10-67 17 2-110 18 2-91 5
7-12 26 1301784 2-149 18 2-121 8 2-101 29
8-20 14 2-153 18 2-125 8 2-103 5
383978 2-28 4 1302024 2-51 12 2-137 8 2-111 29
2-31 6 1308451 1-4 8 1330411 2-73 1 2-122 21
384277 6-17 21 1310370 9-16 9 1330413 2-72 3 2-126 21
6-21 12 1310371 9-16 9 2-75 1 2-138 21
6-23 19 1316496 6-3 6 1330414 1-39 31 2-169 2
386885 8-28 27 1317007 6-49 6 1-43 30 1330429 2-88 22
8-28 27 1324309 2-83 16 1-49 26 2-157 1
8-32 27 2-83 17 1-55 26 1330433 10-6 2
8-32 27 2-95 16 2-79 2 1330437 1-39 31
9-8 29 2-95 17 2-91 2 1-43 30
9-12 22 2-105 16 2-103 2 1-49 26
389688 1-57 17 2-105 17 2-113 14 1-55 26
12-6 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-65 2 2-118 21 8-32 30 1374823 4-3 30


2-66 8 2-121 14 9-8 27 1377860 2-87 4
2-67 8 2-122 20 9-11 15 2-99 4
2-69 2 2-122 21 1333001 1-60 1 2-109 4
2-70 11 2-125 14 1333002 1-61 1 2-121 1
2-71 11 2-126 20 1333003 1-61 1 2-125 1
2-73 1 2-126 21 1333004 1-61 1 2-137 1
2-75 1 2-130 21 1334790 1-13 2-149 4
2-77 1 2-133 15 1335129 1-73 11 2-149 5
2-79 2 2-133 16 1335137 1-71 11 2-153 4
2-91 2 2-137 14 1337087 1-7 1 2-153 5
2-103 2 2-138 20 1337197 2-47 2-157 7
2-113 14 2-138 21 2-49 2-157 8
2-133 14 2-142 21 1345190 7-23 36 10-70 3
2-145 14 2-145 15 1346752 6-27 22 1377953 10-49 4
2-150 22 2-145 16 6-39 7 10-51 11
2-154 22 2-149 16 1351689 5-5 30 10-57 3
2-157 9 2-150 19 5-7 13 10-59 11
2-163 3 2-150 20 6-28 51 10-65 4
2-169 2 2-150 23 1352603 2-157 9 10-67 11
10-11 6 2-153 12 2-163 3 1377954 10-49 3
10-69 2 2-153 13 2-164 1 10-51 10
10-70 1 2-153 14 1354237 2-87 5 10-57 4
10-70 4 2-153 15 2-99 5 10-59 10
1330438 2-65 3 2-153 16 2-109 5 10-65 3
2-66 1 2-154 19 2-122 17 10-67 10
2-67 1 2-154 20 2-126 17 1378435 5-5 29
2-69 3 2-154 23 2-138 17 5-7 12
2-69 4 2-157 1 1354923 1-69 2 1378550 1-57 4
2-70 1 2-157 16 1359482 4-13 5 1-59 2
2-70 2 2-163 1 4-15 12 1378677 6-49
2-71 1 10-69 1 1360507 6-5 7 1378732 1-63 1
2-71 2 10-69 6 7-23 25 1378733 1-63 1
2-77 3 1330439 2-150 22 7-23 28 1378734 1-63 1
2-77 8 2-150 23 9-26 9 1378735 1-63 1
2-79 5 2-154 22 9-26 40 1378736 1-63 1
2-88 20 2-154 23 1360529 7-8 32 1378737 1-63 1
2-88 22 2-157 1 7-12 32 1378761 1-63 5
2-88 28 2-157 9 8-20 17 1378762 1-63 4
2-89 29 1330917 1-71 3 9-26 18 1378763 1-63 3
2-91 5 1330919 1-71 2 1361302 8-36 4 1378766 1-63
2-100 20 1330920 1-71 6 9-19 4 1379063 8-24 11
2-100 22 1330924 1-73 8 1363885 2-150 22 9-16 4
2-100 28 1331990 7-8 36 2-154 22 1380092 4-7 3
2-101 29 7-12 36 2-157 9 1380434 2-23
2-103 5 8-4 10 10-70 1 2-27
2-110 20 8-8 10 1363916 1-9 9 1380897 6-49 12
2-110 22 1331991 7-8 36 1367150 1-29 6 1380982 8-36 12
2-110 28 7-12 36 1-31 7 9-20 12
2-111 29 8-4 10 1-31 10 1381049 6-49 2
2-113 15 8-8 10 1374210 2-24 11 1381055 9-16 5
2-113 16 8-28 30 2-27 4 1381056 9-16 5
©2018 HYSTER COMPANY See Service Manual 12-7
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1381061 7-15 9 1387341 1-69 1 7-11 2 7-11 3


8-24 10 1387342 1-69 1 1397682 9-26 23 1399104 7-7 4
1381062 7-17 10 1387347 1-69 1 1398009 1-7 7 7-11 4
8-24 10 1387348 1-69 1 1-9 7 8-20 19
1381074 8-36 14 1387479 8-27 7 1398062 1-11 7 8-20 19
9-20 14 8-31 7 1-39 3 1399105 7-7 4
1381084 9-16 10 1387519 8-28 16 1-43 3 7-11 4
1381085 6-49 4 8-32 16 1-47 3 1399106 7-7 4
1381086 9-16 10 9-8 21 1-49 3 7-11 4
1382302 2-52 35 9-12 26 1-51 3 8-20 19
1382304 2-52 36 1387523 8-45 5 1-53 3 1399108 8-20 19
1382308 2-73 2 1387552 8-27 2 1-55 3 8-20 19
2-73 3 8-31 2 1399080 8-20 18 1399110 7-7 4
1382311 1-57 7 1387740 8-28 19 8-20 18 7-11 4
1-59 13 8-32 19 1399083 7-7 3 1399112 7-7 4
1382312 1-57 8 9-12 32 7-11 3 7-11 4
1-59 14 1387743 8-28 19 1399084 7-7 3 8-20 19
1382313 1-57 9 8-32 19 7-11 3 8-20 19
1-59 9 9-8 18 8-20 18 1399117 7-7 4
1383056 6-49 8 9-12 30 8-20 18 7-11 4
1383057 6-49 8 1387744 7-5 5 1399085 7-7 3 1399118 8-20 19
1383066 7-15 8 1387745 7-5 5 7-11 3 1399203 7-3 3
8-24 5 1388019 7-7 19 10-67 28 7-5 2
1383067 7-17 8 7-11 19 1399088 8-20 18 8-3 3
1383068 8-24 5 8-20 22 8-20 18 8-7 3
1383070 8-36 8 9-4 20 1399090 7-7 3 8-11 7
9-19 8 1388829 4-3 4 7-11 3 9-4 35
1383457 3-23 2 1389672 8-12 12 8-20 18 9-7 8
1383775 4-4 42 1389673 8-12 12 1399091 7-7 3 9-11 10
1383777 4-4 40 1389779 8-12 12 7-11 3 1399204 7-3 3
1384366 6-10 8 1389780 8-11 12 1399092 7-7 3 7-5 2
6-11 8 1389825 8-27 13 7-11 3 8-3 3
1384659 1-15 20 8-31 13 8-20 18 8-7 3
1-17 36 9-7 15 8-20 18 8-11 7
1-19 36 9-12 34 1399096 7-7 3 9-4 35
1-21 36 1389846 7-7 17 7-11 3 9-7 8
1384698 6-3 7 7-11 17 8-20 18 9-11 10
6-9 1 8-11 11 8-20 18 1399205 7-3 3
1387281 8-27 12 1389854 8-45 28 8-20 19 7-5 2
8-31 12 1389932 8-11 3 8-20 19 8-3 3
9-8 17 1389959 7-5 8 1399097 7-7 4 8-7 3
9-12 28 8-12 14 7-11 4 8-11 7
1387285 7-19 6 1391432 5-3 4 1399098 7-7 3 9-4 35
8-15 6 1393879 5-3 5 7-7 4 9-7 8
10-17 11 6-3 8 7-11 3 9-11 10
1387286 7-19 6 6-5 4 7-11 4 1399224 7-19 5
8-15 6 6-7 16 1399099 7-7 4 8-39 14
10-19 11 6-9 9 7-11 4 9-29 14
1387327 8-45 13 6-9 21 1399100 8-20 19 10-17
1387330 1-69 2 6-27 40 8-20 19 10-19
1387339 1-69 1 6-39 9 1399102 8-20 18 10-27 5
1387340 1-69 1 1395480 7-7 2 1399103 7-7 3 10-33 5
12-8 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-37 5 1401803 7-5 1 2-100 19 2-125 12


1399243 8-45 25 7-5 1 2-110 19 2-129 14
1399323 9-26 22 1401804 7-5 1 2-121 13 2-130 17
1399912 1-60 1 1401806 7-5 1 2-125 13 2-137 5
1399913 1-60 1 7-5 1 2-137 13 2-137 6
1399914 1-60 1 1401807 7-5 1 1402891 2-113 10 2-137 12
1399915 1-60 1 1401812 7-5 1 2-133 10 2-141 14
1399916 1-60 1 1402814 2-168 1 2-145 10 2-142 17
1399917 1-60 1 1402815 2-5 3 1454122 2-28 3 2-149 12
1399918 1-60 1 2-49 2 2-31 11 2-149 13
1399919 1-60 1 2-72 2 1458263 1-60 1 2-149 14
1399920 1-60 1 2-79 10 1458264 1-60 1 2-149 15
1399921 1-60 1 2-87 15 1460477 1-13 8 2-157 12
1399922 1-60 1 2-91 10 2-61 10 2-157 13
1399923 1-60 1 2-99 15 3-2 7 2-157 14
1400501 9-16 8 2-103 9 5-5 27 2-157 15
1400504 9-16 8 2-109 15 1460674 6-3 16 10-69 4
1400505 9-16 8 2-113 6 1463138 2-51 14 1463140 2-65 1
1400507 9-16 8 2-117 13 10-69 3 2-66 9
1400508 9-16 8 2-121 11 1463139 2-75 6 2-67 9
1400551 9-16 8 2-125 11 2-77 5 2-69 1
1400554 9-16 8 2-129 13 2-77 7 2-70 12
1400555 9-16 8 2-133 6 2-77 10 2-71 12
1400557 9-16 8 2-137 11 2-77 11 2-72 1
1400558 9-16 8 2-141 13 2-79 3 2-72 3
1400801 9-16 8 2-145 6 2-83 15 2-159 3
1400803 9-16 8 2-149 11 2-83 18 2-160 1
1400804 9-16 8 2-153 11 2-87 11 2-167 8
1400807 9-16 8 2-157 11 2-87 12 2-168 4
1400851 9-16 8 6-39 1 2-87 13 10-12 2
1400853 9-16 8 10-12 6 2-87 16 10-69 3
1400854 9-16 8 1402816 2-79 22 2-91 3 1463141 2-69 7
1400857 9-16 8 2-91 22 2-95 15 2-70 7
1401630 7-19 1 2-103 17 2-95 18 2-71 7
1401631 7-19 1 2-113 22 2-99 11 2-72 4
1401632 7-19 1 2-118 20 2-99 12 2-75 6
1401633 7-19 1 2-130 20 2-99 13 2-75 9
1401660 7-19 2-133 22 2-99 16 2-75 10
1401661 7-19 2-142 20 2-103 3 2-75 11
1401662 7-19 2-145 22 2-105 15 2-79 3
1401663 7-19 2-157 2 2-105 18 2-79 21
1401675 10-17 2-167 3 2-109 11 2-83 15
1401676 10-17 1402817 2-83 14 2-109 12 2-87 7
1401678 10-19 2-95 14 2-109 13 2-87 9
1401695 10-17 1 2-105 14 2-109 16 2-87 11
10-21 2-117 11 2-117 14 2-87 12
1401696 10-17 1 2-121 9 2-118 17 2-87 13
10-23 2-125 9 2-121 5 2-87 16
1401698 10-19 1 2-129 11 2-121 6 2-91 3
10-24 2-137 9 2-121 12 2-91 21
1401800 7-5 1 2-141 11 2-125 5 2-95 15
1401802 7-5 1 1402888 2-88 19 2-125 6 2-99 7
©2018 HYSTER COMPANY See Service Manual 12-9
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-99 9 2-99 7 10-29 3 10-31 10


2-99 11 2-109 7 10-31 3 10-35 10
2-99 12 2-122 15 10-35 4 10-41 9
2-99 13 2-126 15 10-39 5 1467154 10-21 14
2-99 16 2-138 15 10-41 11 10-23 14
2-103 3 1463849 2-5 10-43 5 10-29 14
2-103 15 2-52 10-45 5 10-31 14
2-105 15 1463910 1-11 5 1467146 10-21 12 10-35 14
2-109 7 1464863 1-69 1 10-23 12 10-41 14
2-109 9 1465072 7-3 4 10-24 13 1467200 10-24 3
2-109 11 7-5 3 10-29 12 10-39 3
2-109 12 7-19 4 10-31 12 10-43 3
2-109 13 8-3 5 10-35 12 10-45 3
2-109 16 8-7 5 10-39 14 1467201 10-24 14
2-113 19 8-11 6 10-41 12 10-39 17
2-117 14 8-15 5 10-43 14 10-43 17
2-121 5 8-39 13 10-45 14 10-45 17
2-121 6 9-4 33 1467147 10-21 2 1467203 10-24 9
2-121 12 9-7 6 10-23 2 10-39 9
2-122 15 9-11 12 10-24 2 10-43 9
2-125 5 9-29 13 10-29 2 10-45 9
2-125 6 10-17 10 10-31 2 1467204 10-24 8
2-125 12 10-19 10 10-35 3 10-39 8
2-126 15 10-27 4 10-39 2 10-43 8
2-129 14 10-33 4 10-41 2 10-45 8
2-133 19 10-37 4 10-43 2 1467205 10-24 11
2-137 5 1465177 7-19 13 10-45 2 10-39 11
2-137 6 8-39 3 1467148 10-21 3 10-43 11
2-137 12 9-29 3 10-23 3 10-45 11
2-138 15 10-17 2 10-24 4 1467206 10-24 16
2-141 14 10-19 2 10-29 4 10-39 19
2-145 19 10-27 9 10-31 4 10-43 19
2-159 1 10-33 9 10-35 2 10-45 19
2-163 4 10-37 9 10-39 4 1467390 4-17 1
2-164 4 1465489 7-23 26 10-41 3 1467424 4-17 6
10-12 4 8-45 12 10-43 4 1467430 4-9 9
10-69 4 1465545 1-62 1 10-45 4 4-10 9
1463189 2-87 7 1465546 1-62 1 1467150 10-21 7 4-17
2-99 7 1465547 1-62 1 10-23 7 4-19
2-109 7 1465548 1-62 1 10-29 8 1467632 10-21 8
2-121 15 1465585 7-8 31 10-31 8 10-23 8
2-125 15 7-12 31 10-35 8 10-29 9
2-137 15 8-20 16 10-41 7 10-31 9
1463193 2-72 1 1465658 1-63 1 1467151 10-21 6 10-35 9
1463194 2-69 4 1465659 1-63 1 10-23 6 10-41 8
2-70 2 1465660 1-63 1 10-29 7 1467633 10-21 15
2-71 2 1465661 1-63 1 10-31 7 10-23 15
2-118 21 1465897 10-5 1 10-35 7 10-24 17
2-130 21 1466633 8-12 10-41 6 10-29 15
2-142 21 1467145 10-21 11 1467153 10-21 9 10-31 15
10-69 1 10-23 11 10-23 9 10-35 15
1463196 2-87 7 10-24 5 10-29 10 10-39 20
12-10 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-41 15 1476108 2-88 18 2-75 11 2-164 4


10-43 20 2-100 18 2-77 5 2-164 5
10-45 20 2-110 18 2-77 10 2-167 8
1467634 10-24 10 2-121 8 2-77 11 10-12 2
10-39 10 2-125 8 2-79 1 10-12 4
10-43 10 2-137 8 2-79 3 10-69 3
10-45 10 1476109 2-88 18 2-83 15 10-69 4
1470021 2-51 17 2-100 18 2-84 19 1484397 2-69 4
1470155 1-29 2-110 18 2-87 16 2-70 2
1471800 6-17 16 2-121 8 2-88 20 2-71 2
6-21 10 2-125 8 2-91 1 2-118 21
1473887 6-29 2 2-137 8 2-91 3 2-130 21
6-39 12 1476421 4-13 6 2-95 15 2-142 21
7-23 19 4-15 13 2-96 19 10-69 1
8-46 38 1477559 7-7 16 2-99 16 1484557 2-69 7
9-27 46 7-11 16 2-100 20 2-70 7
10-19 19 9-3 16 2-100 22 2-71 7
10-37 27 1477570 7-23 33 2-103 1 2-72 4
10-49 2 1477578 7-23 29 2-103 3 2-75 6
10-51 9 1479453 1-23 10 2-105 15 2-77 7
10-57 2 1-27 21 2-106 19 2-83 18
10-59 9 1480237 1-13 4 2-109 16 2-87 11
10-65 2 1-39 9 2-110 20 2-87 12
10-67 9 1-43 9 2-110 22 2-87 13
1473888 8-20 21 1-47 9 2-113 13 2-95 18
1473897 10-17 18 1-49 9 2-113 15 2-99 11
10-19 18 1-51 9 2-117 14 2-99 12
10-27 24 1-53 9 2-117 15 2-99 13
10-33 24 1-55 9 2-121 12 2-105 18
10-37 24 2-22 8 2-121 14 2-109 11
1474354 7-3 11 2-37 7 2-125 12 2-109 12
8-4 19 2-64 4 2-125 14 2-109 13
8-8 19 5-5 18 2-129 14 2-118 17
9-4 47 6-3 17 2-129 15 2-130 17
1474387 8-20 24 6-9 14 2-133 13 2-142 17
1474398 7-7 12 10-12 12 2-133 15 2-149 12
7-11 12 1481225 1-69 1 2-137 12 2-149 13
9-3 13 1482905 1-31 4 2-137 14 2-149 14
1474399 7-7 12 1482906 1-31 6 2-141 14 2-149 15
7-11 12 1482950 1-23 4 2-141 15 2-157 12
9-3 13 1-27 4 2-145 13 2-157 13
1474496 8-4 17 1484377 2-65 1 2-145 15 2-157 14
8-8 17 2-65 2 2-159 1 2-157 15
1474497 8-4 17 2-66 8 2-159 3 1484558 2-69 7
8-8 17 2-66 9 2-160 1 2-70 7
1474537 1-4 3 2-67 8 2-160 3 2-71 7
1476067 2-88 18 2-67 9 2-160 4 2-72 4
2-100 18 2-69 1 2-163 1 2-75 6
2-110 18 2-70 12 2-163 3 2-77 7
2-121 8 2-71 12 2-163 4 2-83 18
2-125 8 2-75 9 2-164 1 2-87 11
2-137 8 2-75 10 2-164 3 2-87 12
©2018 HYSTER COMPANY See Service Manual 12-11
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-87 13 6-39 19 2-80 23 2-91 9


2-95 18 1489655 2-65 2 2-91 1 2-103 8
2-99 11 2-66 8 2-92 23 1493462 2-75 11
2-99 12 2-67 8 2-103 1 2-77 11
2-99 13 2-69 2 2-103 16 2-79 21
2-105 18 2-70 11 2-113 13 2-91 21
2-109 11 2-71 11 2-114 23 2-103 15
2-109 12 1489656 2-84 19 2-133 13 2-113 19
2-109 13 2-88 28 2-134 23 2-133 19
2-118 17 2-96 19 2-145 13 2-145 19
2-130 17 2-100 28 2-146 23 1493464 2-75 11
2-142 17 2-106 19 2-149 16 2-77 11
2-149 12 2-110 28 2-153 12 2-79 21
2-149 13 2-117 15 2-153 13 2-91 21
2-149 14 2-122 20 2-153 14 2-103 15
2-149 15 2-126 20 2-153 15 2-113 19
2-157 14 2-129 15 2-153 16 2-133 19
2-157 15 2-138 20 2-157 16 2-145 19
1486578 5-3 32 2-141 15 1490243 2-65 3 1493465 1-39 31
5-5 22 2-150 20 2-66 1 1-43 30
1486737 10-52 27 2-150 23 2-67 1 1-49 26
10-60 26 2-154 20 2-69 3 1-55 26
10-67 7 2-154 23 2-70 1 2-79 2
1486738 5-3 22 10-12 5 2-71 1 2-91 2
1486740 4-20 5 1489657 2-84 19 2-75 4 2-103 2
5-5 20 2-88 28 2-75 7 2-113 14
6-29 4 2-96 19 2-77 3 2-133 14
6-29 9 2-101 28 2-77 8 2-145 14
6-39 14 2-106 19 2-79 1 2-160 2
6-39 18 2-111 28 2-80 23 2-164 2
1486749 9-4 24 2-117 15 2-91 1 2-169 2
1486751 6-29 7 2-122 20 2-92 23 10-6 2
6-39 17 2-126 20 2-103 1 10-11 4
1487058 5-5 31 2-129 15 2-103 16 1493466 10-70 4
1487061 6-7 9 2-138 20 2-113 13 1494888 1-14 4
1487063 5-3 3 2-141 15 2-113 16 1-16 3
5-3 32 2-150 20 2-114 23 1-17 32
5-5 22 2-150 23 2-133 13 1-18 3
6-5 10 2-154 20 2-133 16 1-19 32
1487068 7-8 24 2-154 23 2-134 23 1-20 3
7-12 24 10-12 5 2-145 13 1-21 32
8-20 27 1490242 2-65 3 2-145 16 1495079 10-11 7
9-3 12 2-66 1 2-146 23 1495081 10-11 7
1487095 10-51 1 2-67 1 2-149 16 1495279 7-23 32
10-59 1 2-69 3 2-153 12 8-45 6
10-67 1 2-70 1 2-153 13 8-46 48
1487096 7-7 9 2-71 1 2-153 14 9-26 13
7-11 9 2-75 4 2-153 15 1495699 2-28 1
8-19 11 2-75 7 2-153 16 2-31 8
9-4 26 2-77 3 2-157 16 1500175 7-23 9
10-5 5 2-77 8 1490533 5-5 21 1500744 7-3 2
1487097 6-30 10 2-79 1 1493458 2-79 9 8-3 2
12-12 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-7 2 1502625 2-150 19 2-100 24 1-43 35


8-11 2 2-154 19 2-100 27 1-47 36
8-15 2 2-160 4 2-110 24 1-49 36
8-39 2 2-163 1 2-110 27 1-53 36
9-3 2 2-164 3 2-117 8 1-55 28
9-7 2 2-164 5 2-122 22 1510126 1-7 12
9-11 2 10-69 5 2-126 22 1-9 14
9-29 2 1502626 2-160 4 2-129 8 5-3 20
1500784 1-61 4 2-163 1 2-138 22 1511882 8-11 4
1-62 4 2-164 3 2-141 8 8-15 3
1500786 1-61 4 2-164 5 1508232 2-83 7 1511883 7-19 2
1-62 4 10-69 5 2-95 7 8-11 4
1500901 2-79 7 1502809 6-5 6 2-105 7 8-15 3
2-91 7 7-23 27 2-117 1 8-39 16
2-103 7 8-45 24 2-129 1 9-29 16
2-150 24 8-46 43 2-141 1 10-17 8
2-154 24 9-26 21 1508233 2-83 7 10-19 8
1500912 2-23 5 9-26 39 2-95 7 10-27 2
2-27 16 1502810 9-3 11 2-105 7 10-33 2
2-33 6 1506738 10-9 3 2-117 1 10-37 2
2-35 6 1507004 7-3 6 2-129 1 1511884 8-11 4
2-37 16 8-4 24 2-141 1 8-15 3
2-61 11 8-8 24 1509890 2-5 23 1512403 1-16 14
10-12 8 9-4 43 2-87 14 1-18 14
1500913 2-88 20 1507047 4-3 2 2-99 14 1-20 14
2-100 20 1507307 6-17 11 2-109 14 1512536 1-35 15
2-100 22 6-21 5 2-121 10 1513089 1-29 3
2-110 20 6-23 10 2-125 10 1516199 6-5 11
2-110 22 1507393 4-3 12 2-137 10 6-29 8
2-113 15 1507561 4-3 15 1510113 1-13 2 6-39 20
2-121 14 1507633 2-88 19 1-39 14 1516202 6-29 1
2-125 14 2-100 19 1-43 14 6-39 11
2-133 15 2-110 19 1-47 14 10-17 19
2-137 14 2-121 13 1-49 14 10-27 27
2-145 15 2-125 13 1-51 14 10-33 27
1500925 2-150 22 2-137 13 1-53 14 1516209 6-10 2
2-154 22 1507898 4-3 14 1-55 14 6-11 2
2-157 9 1508022 4-3 11 2-5 13 1516221 7-19
2-163 3 1508206 2-88 23 2-49 1 8-39
2-164 1 2-88 26 2-64 3 9-29
1502007 6-3 19 2-100 23 4-20 3 10-17
1502059 10-67 30 2-100 26 5-3 2 10-19
1502066 2-52 33 2-110 23 6-7 17 10-27
10-14 6 2-110 26 6-9 11 10-33
10-67 29 2-117 7 6-27 19 10-37
1502543 1-13 3 2-122 23 6-39 2 1516799 1-39 38
1-14 7 2-126 23 1510116 6-5 5 1-44 38
2-5 11 2-129 7 1510117 4-9 10 1-47 35
4-20 4 2-138 23 4-10 10 1-49 35
6-3 15 2-141 7 6-10 4 1-53 35
6-7 4 1508211 2-88 24 6-11 4 1-55 35
6-28 52 2-88 27 1510118 1-39 35 1516800 1-16 15
©2018 HYSTER COMPANY See Service Manual 12-13
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-18 15 1525595 2-83 8 1527880 1-39 8 1529016 6-5


1-20 15 2-87 8 1-43 8 7-23
1517361 6-27 25 2-95 8 1-47 8 8-46
6-27 35 2-99 8 1-49 8 9-26 44
1518331 10-21 1 2-105 8 1-51 8 1529046 2-87 9
1518333 10-23 1 2-109 8 1-53 8 2-99 9
1518342 10-24 1 2-117 2 1-55 8 2-109 9
1520513 6-7 13 2-122 18 2-37 9 1530011 5-3 8
1520639 10-70 1 2-126 18 5-3 10 1530243 1-3 4
1521809 3-5 12 2-129 2 6-3 9 1-7 3
3-9 12 2-138 18 6-9 22 1-9 3
3-13 13 2-141 2 1527881 1-51 19 1-39 15
3-17 13 1525596 2-83 8 2-37 4 1-43 15
1523732 1-61 3 2-87 8 1527882 2-64 6 1-47 15
1-62 3 2-95 8 1527884 1-13 6 1-49 15
1523734 1-61 2 2-99 8 5-5 10 1-51 15
1-62 2 2-105 8 5-5 28 1-53 15
1523737 1-61 5 2-109 8 1527885 1-13 6 1-55 15
1-62 5 2-117 2 2-61 9 2-51 24
1523739 1-61 2-122 18 10-51 21 2-64 2
1-62 2-126 18 10-59 21 6-39 5
1523741 1-61 5 2-129 2 10-67 21 1530960 2-159 3
1-62 5 2-138 18 1527886 3-2 6 2-160 1
1523742 1-61 2-141 2 1527888 1-3 10 1530961 2-159 3
1-62 1525921 2-24 5 1-12 1 2-160 1
1525354 4-3 34 2-27 12 1-14 9 1530964 2-83 3
1525563 2-88 20 1527876 1-5 7 1-40 40 2-95 3
2-100 20 1-17 24 1-44 40 2-105 3
2-100 22 1-19 24 1-47 38 1530971 6-27 30
2-110 20 1-21 24 1-49 28 1531001 1-57 11
2-110 22 2-49 6 1-53 38 1-59 11
2-113 15 6-9 8 1-55 30 10-7 5
2-121 14 10-6 1 5-3 16 1531312 2-75 1
2-125 14 10-14 3 1527889 3-2 1 2-150 22
2-133 15 1527877 1-5 7 1527892 3-2 12 2-154 22
2-137 14 1527878 5-3 28 1527979 10-51 6 2-160 2
2-145 15 6-9 25 10-59 6 2-160 3
1525567 2-87 9 6-27 38 10-67 27 2-164 1
2-99 9 1527879 1-39 17 1528481 6-7 7 2-164 2
2-109 9 1-43 17 1528580 8-45 19 1531557 2-8 7
1525577 2-84 20 1-47 16 9-26 43 2-11 7
2-96 20 1-49 16 1528587 6-9 16 2-14 7
2-106 20 1-51 10 1528596 6-29 3 2-17 7
1525584 2-87 5 1-53 16 6-39 13 2-19 7
2-99 5 1-55 16 1528888 1-3 8 2-21 7
2-109 5 2-22 9 1-12 3 2-37 5
2-117 16 2-37 6 1-14 11 2-49 3
2-122 17 6-3 18 3-2 5 2-51 8
2-126 17 6-9 15 5-3 17 1531558 1-5
2-129 16 6-10 5 6-10 7 1-37 8
2-138 17 6-11 5 6-11 7 2-7 3
2-141 16 10-12 10 1528889 1-3 2 2-11 3
12-14 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-12 3 2-126 18 8-3 1 2-70 12


2-13 3 2-129 2 8-7 1 2-71 12
2-17 3 2-138 18 8-7 1 2-167 8
2-18 3 2-141 2 1540701 8-3 1 10-12 2
2-21 3 1534329 2-79 18 8-3 1 10-69 3
10-11 9 2-83 2 8-7 1 1541989 2-65 1
1531563 4-9 5 2-88 17 8-7 1 2-66 9
4-10 5 2-91 18 1540703 8-3 1 2-67 9
1531973 2-75 9 2-95 2 8-7 1 2-69 1
2-75 10 2-100 17 1541242 8-45 17 2-167 8
2-77 5 2-103 12 9-26 11 10-12 2
2-77 10 2-105 2 1541243 8-46 30 10-69 3
2-79 3 2-110 17 1541420 7-3 1 1541991 2-83 15
2-91 3 2-113 5 1541422 7-3 1 2-87 16
2-103 3 2-133 5 1541423 7-3 1 2-95 15
2-159 1 2-145 5 7-3 1 2-99 16
2-160 3 2-149 9 1541424 7-3 1 2-105 15
2-163 4 2-153 9 1541426 7-3 1 2-109 16
2-164 4 1534828 2-150 21 7-3 1 2-117 14
1531974 2-75 9 2-154 21 1541427 7-3 1 2-121 5
2-75 10 1535262 10-6 1 1541432 7-3 1 2-121 12
2-77 5 1537551 2-51 3 1541455 9-3 1 2-125 5
2-77 10 1539313 3-25 2 9-3 1 2-125 12
2-79 3 3-25 5 1541457 9-3 1 2-129 14
2-91 3 1539315 3-25 2 1541458 9-3 1 2-137 5
2-103 3 3-25 5 9-3 1 2-137 12
2-159 1 1539317 3-26 2 1541459 9-3 1 2-141 14
2-160 3 3-26 5 1541461 9-3 1 10-12 4
2-163 4 1539319 3-26 2 9-3 1 10-69 4
2-164 4 3-26 5 1541462 9-3 1 1541992 2-83 15
1532637 10-24 15 1539584 2-49 8 1541486 4-8 2 2-88 16
10-39 18 1540388 2-88 25 1541490 4-8 2 2-95 15
10-43 18 2-100 25 1541513 3-25 1 2-100 16
10-45 18 2-110 25 1541514 3-25 1 2-105 15
1532644 10-21 13 1540389 2-83 4 1541517 3-25 4 2-110 16
10-29 13 2-95 4 1541518 3-25 4 2-117 14
10-41 13 2-105 4 1541519 3-26 1 2-121 5
1532645 10-23 13 1540694 8-3 1 1541520 3-26 1 2-121 6
10-31 13 8-3 1 1541523 3-26 4 2-121 12
10-35 13 8-7 1 1541524 3-26 4 2-125 5
1532664 2-167 6 8-7 1 1541525 3-25 3 2-125 6
1532765 2-28 1 1540696 8-3 1 1541527 3-25 6 2-125 12
2-31 9 8-3 1 1541528 3-26 3 2-129 14
1532904 2-72 1 8-7 1 1541530 3-26 6 2-137 5
1533810 2-83 8 8-7 1 1541537 4-8 2-137 6
2-87 8 1540697 8-3 1 1541538 4-8 2-137 12
2-95 8 8-3 1 1541640 8-36 3 2-141 14
2-99 8 8-7 1 9-19 3 10-12 4
2-105 8 8-7 1 1541988 2-65 1 10-69 4
2-109 8 1540698 8-3 1 2-66 9 1543691 10-12 13
2-117 2 8-7 1 2-67 9 1543698 4-20 7
2-122 18 1540699 8-3 1 2-69 1 1545546 6-37 15
©2018 HYSTER COMPANY See Service Manual 12-15
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-45 15 9-25 3 1553428 2-28 1 1568039 4-3 16


1547629 2-83 7 9-25 3 1553429 2-28 1 1568271 4-3 22
2-95 7 9-25 3 2-31 5 1569979 8-45 11
2-105 7 9-25 3 1553897 2-61 3 8-46 44
2-117 1 1550393 9-25 3 1554877 2-149 1 1570303 6-47 5
2-129 1 9-25 3 2-153 1 1573549 2-52 33
2-141 1 9-25 3 1554879 2-149 1 1573599 8-15 1
1550157 7-8 30 1550394 9-25 3 2-153 1 8-15 1
7-12 30 9-25 3 1554902 4-9 7 1573601 8-15 1
8-19 2 9-25 3 4-10 7 8-15 1
9-4 40 9-25 3 1555881 3-24 10 1573602 8-15 1
1550158 7-8 30 9-25 3 1556899 6-5 8-15 1
7-12 30 9-25 3 1559452 6-49 14 1573603 8-15 1
8-19 2 1550395 9-25 3 1561005 4-7 4 1573604 8-15 1
1550159 9-4 40 9-25 3 1561559 2-51 14 8-15 1
1550193 9-7 9 9-25 3 2-69 8 1573606 8-15 1
9-12 21 1550397 9-25 3 2-158 2 8-15 1
1550194 9-7 9 9-25 3 2-168 4 1573608 8-15 1
9-12 21 9-25 3 1561749 10-10 2 1574162 8-11 1
1550195 8-27 10 9-25 3 1561755 2-51 14 8-11 1
8-31 10 9-25 3 2-158 2 1574164 8-11 1
1550196 8-27 10 9-25 3 2-168 4 8-11 1
8-31 10 1550398 9-25 3 1562088 2-61 5 1574165 8-11 1
1550197 7-7 22 9-25 3 1562353 1-71 4 8-11 1
7-12 22 9-25 3 1-73 6 1574166 8-11 1
8-20 26 1550425 8-45 20 1562492 4-11 1 1574167 8-11 1
9-4 21 9-27 51 4-13 1 8-11 1
1550198 7-7 22 1550433 7-23 11 4-14 1 1574169 8-11 1
7-12 22 1550434 7-23 12 4-15 1 8-11 1
8-20 26 1550435 7-23 13 1562649 2-168 1 1574171 8-11 1
9-4 21 1550436 7-8 29 1563208 1-29 1578672 6-15 9
1550199 9-4 31 7-12 29 1563215 1-27 8 1580222 6-21 13
1550201 9-7 1 1550437 8-19 8 1563216 1-23 5 1580682 6-7 8
9-7 1 9-4 25 1-27 5 1581079 1-12
9-11 1 1550438 7-8 29 1563217 1-23 11 1581295 4-3 1
9-11 1 7-12 29 1-27 11 1581556 7-12 41
1550203 9-7 1 1550439 8-19 8 1565545 1-39 33 8-8 27
9-11 1 9-4 27 1-47 25 8-32 35
1550204 9-7 1 1551839 4-9 5 1-53 25 8-45 14
9-7 1 4-10 5 1565693 2-33 2 9-12 37
9-11 1 1552973 4-3 2-35 2 9-26 24
9-11 1 1553094 2-83 11 2-37 12 1581557 7-23 7
1550205 9-7 1 2-95 11 1565755 6-21 13 1581558 1-14 14
9-11 1 2-105 11 1566116 2-167 6 6-7 20
1550207 9-7 1 2-117 4 1566117 2-167 7 8-4 16
9-7 1 2-129 4 1566420 1-5 9 8-8 16
9-11 1 2-141 4 1-57 18 1581559 7-23 22
9-11 1 1553414 2-24 3 1-59 18 8-12 16
1550208 9-7 1 2-28 10-14 4 8-27 4
9-11 1 1553417 2-24 8 1566700 4-7 8-28 14
1550391 9-25 3 2-27 9 1566726 10-11 3 8-31 4
9-25 3 1553427 2-28 2 1566792 6-47 6 8-32 14
12-16 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-46 41 1581583 7-7 21 1581851 1-5 2 1584643 1-29 2


9-12 25 7-12 21 1581852 1-23 1585581 1-21 38
9-26 37 8-20 25 1-27 1585765 1-39 29
1581560 8-45 7 9-3 4 1-35 4 1-47 29
9-26 12 1581585 7-7 11 6-47 11 1-53 29
1581562 8-45 15 7-11 11 7-5 9 1586109 4-9 5
9-26 25 8-19 10 9-8 22 4-10 5
1581563 7-23 16 9-3 17 1581896 7-8 35 1586428 2-51 13
8-19 9 1581586 7-8 38 7-12 35 1586430 2-61 7
8-45 22 7-12 38 7-19 9 10-8 4
8-46 36 8-45 26 8-4 13 1586436 5-5 9
8-46 36 9-4 18 8-8 13 1586495 10-7 3
9-26 32 1581587 8-45 21 8-15 9 1586627 1-7 5
10-47 4 1581588 7-7 14 8-28 32 1-9 5
10-49 7 7-11 14 8-32 32 1-39 6
10-51 15 8-4 15 9-8 25 1-43 6
10-55 4 8-8 15 9-11 18 6-27 21
10-57 7 9-3 3 10-17 12 6-39 6
10-59 15 1581589 8-28 18 10-19 12 1586759 2-51 16
10-61 4 8-32 18 1582161 6-3 12 1586790 1-7 2
10-65 7 9-8 23 1582299 4-3 38 1-9 2
10-67 15 9-12 23 1582300 5-5 4 1591527 6-17 25
1581564 6-47 2 1581590 7-5 10 1582301 5-5 4 1591542 6-17 6
7-23 34 8-12 17 1582464 2-23 4 1591632 6-21 2
8-12 15 8-46 45 2-27 17 6-23 7
8-27 3 9-27 47 2-33 7 1593334 1-23 19
8-31 3 1581592 8-27 5 2-35 7 1593336 5-5 11
9-12 24 8-31 5 2-37 15 1593347 4-11 2
1581565 7-23 38 1581594 7-23 21 2-61 12 4-14 3
8-27 8 7-23 35 6-27 27 1594804 1-71 14
8-31 8 8-46 40 10-12 7 1-73 4
8-45 4 9-26 36 1583611 1-39 1 1594805 1-71 14
9-27 45 1581739 8-32 36 1-43 1 1-73 4
1581566 7-7 13 9-12 38 1-47 1 1594806 1-71 14
7-11 13 9-26 28 1-47 6 1-73 4
8-20 20 1581741 8-45 10 1-49 1 1595234 2-61 2
9-4 29 1581742 9-26 20 1-49 6 1596408 4-9 3
9-7 3 1581743 7-23 6 1-51 1 4-10 3
9-11 5 1581835 1-5 1 1-51 6 1597381 6-47 10
1581567 7-23 8 8-32 36 1-53 1 1597443 7-23 17
8-45 27 9-12 36 1-53 6 8-46 35
1581577 7-23 31 9-26 27 1-55 1 8-46 35
8-45 3 1581836 2-8 4 1-55 6 9-26 31
1581578 8-27 9 2-11 4 2-51 7 10-47 5
8-31 9 2-13 4 10-2 4 10-49 8
1581579 8-45 16 2-17 4 1583945 6-10 10 10-51 16
1581580 7-12 42 2-18 4 6-11 10 10-55 5
8-8 28 2-21 4 1584060 1-23 3 10-57 8
9-4 28 1581848 6-47 12 1-27 3 10-59 16
1581582 9-7 4 1581849 7-23 24 1584113 1-23 1 10-61 5
9-11 3 8-46 47 1584632 1-31 9 10-65 8
9-26 26 9-26 42 1584638 1-31 11 10-67 16
©2018 HYSTER COMPANY See Service Manual 12-17
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1597451 2-61 6 2-100 24 9-25 4 1624589 8-39 20


1597479 1-4 7 2-100 26 9-25 4 9-29 20
1597773 2-75 4 2-100 27 1611928 9-25 4 10-27 22
2-75 7 2-105 7 9-25 4 10-33 22
2-79 5 2-110 23 9-25 4 10-37 22
2-80 23 2-110 24 1611931 9-25 4 10-39 15
2-84 19 2-110 26 9-25 4 10-43 15
2-88 20 2-110 27 9-25 4 1624590 8-39 10
2-88 22 2-117 1 1611932 9-25 4 9-29 10
2-91 5 2-117 7 9-25 4 10-27 20
2-92 23 2-117 8 9-25 4 10-33 20
2-96 19 2-122 22 1611934 9-25 4 10-37 20
2-100 20 2-122 23 9-25 4 10-39 13
2-100 22 2-126 22 9-25 4 10-43 13
2-103 5 2-126 23 1611935 9-25 4 10-45 13
2-103 16 2-129 1 9-25 4 1625255 2-61 1
2-106 19 2-129 7 9-25 4 1626478 7-7 10
2-110 20 2-129 8 1613324 1-27 18 7-7 15
2-110 22 2-138 22 1614069 10-52 26 7-11 10
2-113 15 2-138 23 10-59 17 7-11 15
2-113 16 2-141 1 1614087 5-3 27 9-4 19
2-114 23 2-141 7 6-9 24 1626490 7-8 39
2-117 15 2-141 8 1615240 6-47 1 7-12 39
2-118 21 1598220 10-11 10 1617083 6-3 14 8-8 26
2-121 14 1598504 1-23 12 1617455 9-25 4 8-28 31
2-125 14 1-27 12 9-25 4 1627275 6-17 10
2-129 15 1-35 2 9-25 4 6-21 4
2-130 21 1599321 7-23 14 1617456 9-25 4 6-23 9
2-133 15 9-26 38 9-25 4 1627833 2-168 1
2-133 16 1599322 8-46 42 9-25 4 1627834 1-39 31
2-134 23 1599415 1-14 5 1617585 6-7 3 1627835 1-39 31
2-137 14 1-17 33 1617658 7-23 28 1-47 26
2-141 15 1-19 33 8-46 29 1-53 26
2-142 21 1-21 33 8-46 44 1636120 1-35 2
2-145 15 1599434 7-22 5 9-26 40 1637285 1-29 3
2-145 16 1600027 3-24 6 1618437 7-23 23 1641250 1-23 12
2-146 23 1601359 6-23 18 8-46 39 1-27 12
2-150 19 1606544 2-52 32 9-26 35 1644603 6-5 12
2-154 19 4-20 8 1618483 5-6 7 1645381 5-3 18
2-160 4 10-14 5 1622216 6-15 6 1646397 5-3 18
2-164 3 1607686 2-22 3 1622935 10-21 5 1646439 5-3 18
2-164 5 1608654 1-23 18 10-23 5 1646457 10-70 2
2-167 6 1-35 21 10-29 6 1646820 7-3 8
2-169 1 1609864 10-5 2 10-31 6 8-4 22
10-12 5 1611061 8-28 33 10-35 6 8-8 22
1597839 2-83 7 8-32 33 10-41 5 9-4 45
2-88 23 9-7 13 1622936 10-24 7 1646821 7-3 7
2-88 24 9-11 14 10-39 7 8-4 23
2-88 26 1611925 9-25 4 10-43 7 8-8 23
2-88 27 9-25 4 10-45 7 9-4 46
2-95 7 9-25 4 1623050 2-77 1 1650640 1-37 27
2-100 23 1611927 9-25 4 10-69 2 1650732 6-7 12
12-18 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1650824 2-24 3 1661511 1-37 1 1673826 2-167 4 1683346 2-33 4


2-31 1-37 9 1673840 2-167 4 2-35 4
1652290 2-51 14 1661879 4-9 4 1674165 6-28 49 2-37 14
1653908 7-19 1 4-10 4 1674167 6-27 37 2-51 11
1653909 7-19 1 1661883 4-9 1 1675460 3-5 22 1683374 3-6 36
1654013 2-51 14 4-10 1 3-9 22 3-10 36
1654142 2-47 5 1664407 2-51 6 1675581 4-9 5 1683375 3-6 33
2-52 37 1665225 4-13 5 4-9 5 3-10 33
1654323 9-26 10 4-15 12 4-10 5 1683525 3-2 9
1654576 3-24 1 1668854 3-13 6 4-10 5 3-5 21
1655172 2-121 6 3-17 6 1675582 4-9 5 3-9 21
2-125 6 1669384 3-5 32 4-10 5 1683651 3-13 14
2-137 6 3-9 32 1675590 6-15 8 3-17 14
1655183 2-149 4 1670064 7-19 11 1675593 6-15 1687435 2-47
2-149 5 8-39 4 1675931 10-8 2 2-49
2-153 4 9-29 4 1676403 1-71 16 1687924 1-7 10
2-153 5 10-17 5 1676500 1-39 37 1-9 12
2-157 7 10-19 5 1-44 37 2-47 2
2-157 8 10-27 7 1-47 34 1688347 6-7 14
1655187 2-149 2 10-33 7 1-49 34 1689606 2-149 2
2-149 3 10-37 7 1-53 34 2-149 3
2-153 2 1670065 7-19 16 1-55 34 2-153 2
2-153 3 8-39 5 1676884 1-7 4 2-153 3
1655310 3-25 3 9-29 5 1-9 4 1690977 1-3 7
1655316 4-8 2 10-17 6 1677115 1-14 16 2-27 18
1655317 4-8 2 10-19 6 1677333 2-47 1 2-37 10
1655318 3-26 3 10-27 12 1677721 1-39 7 1690996 1-23 6
1655865 1-37 2 10-33 12 1-43 7 1-27 6
1-37 10 10-37 12 1-47 7 1692203 8-39 1
1655997 4-8 1671887 2-158 1 1-49 7 1692284 4-14 11
1656210 3-26 1 6-27 4 1-51 7 1692643 3-2 13
1656211 3-26 1 1672068 3-13 5 1-53 7 1692687 8-39 1
1656212 4-8 3-17 5 1-55 7 1692911 9-29 1
1656323 3-25 1 1672079 3-5 25 2-8 8 1692912 9-29 1
1656324 3-25 1 1672293 3-14 34 2-11 8 1692919 1-27 9
1657013 6-27 34 3-18 34 2-14 8 1693441 5-5 13
1657014 6-27 36 1672339 4-13 5 2-17 8 1693738 1-71 1
1657016 6-27 33 4-15 12 2-19 8 1694398 8-39 1
1657021 6-27 32 1672691 3-19 12 2-21 8 1694399 8-39 1
1659021 5-3 24 3-21 12 10-2 5 1694406 3-5 4
1659602 2-51 15 1672692 2-51 1 1677812 1-40 43 3-9 4
1660403 2-31 3 10-7 2 1-44 43 1694595 8-39 1
1660404 2-31 10 1672693 3-19 18 1677833 5-5 17 1694596 8-39 1
1660405 2-31 2 3-21 18 1678059 3-13 3 1694700 1-35 23
1660406 2-31 7 1673001 3-13 19 3-17 3 1694731 6-27 39
1661162 1-14 3 3-17 19 1682736 2-149 1 1694830 1-35 16
1-17 30 1673002 3-13 18 2-153 1 2-5 6
1-19 30 3-17 18 1682764 6-27 31 1695110 1-57 13
1-21 30 1673283 5-5 1 1683193 1-14 12 1-59 17
1661274 1-17 27 1673440 3-6 35 1-16 9 1695158 1-57 10
1-19 27 3-10 35 1-18 9 1-59 10
1-21 27 1673825 2-167 4 1-20 9 1695160 9-29 1
©2018 HYSTER COMPANY See Service Manual 12-19
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1695161 9-29 1 6-21 20 1703903 1-29 1 10-57 9


1695566 9-29 1 6-24 28 1703904 1-29 6 10-59 24
1695567 9-29 1 1700507 6-17 18 1704528 2-55 13 1707283 6-9 18
1695723 1-35 18 6-21 19 2-55 13 1707398 4-14 2
1695985 6-32 9 6-24 27 2-55 13 1707399 4-14 3
6-41 5 1701255 5-6 6 2-59 13 1707400 4-14 4
1696034 6-27 10 1701262 5-6 5 2-59 13 1707402 4-11 5
1696043 6-31 9 1701263 5-6 5 2-59 13 4-14 6
6-41 5 1701367 6-41 4 1704529 2-55 14 1707403 4-14 7
1696161 10-8 5 1701654 6-32 12 2-59 14 1707404 4-14 8
1696205 6-41 6 6-35 15 1704570 6-29 9 1707405 4-14 9
6-45 1701655 6-32 6-39 18 1707406 4-14 10
1696206 6-41 7 1701656 6-31 2 1704669 1-7 11 1707407 4-11 8
6-43 6-35 1-9 13 4-14 12
1696207 6-41 8 1701662 6-31 6 2-47 3 1707426 4-11 2
6-43 6-35 1705359 2-55 13 1707427 4-11 3
1696209 6-41 1 1701667 6-31 3 2-59 13 1707428 4-11 6
6-43 6-35 1705438 1-23 20 1707430 4-11 7
1696227 6-41 11 1701669 6-31 2 1-27 17 1708184 6-17 26
6-43 6-35 1705522 3-24 8 6-17 28
1696232 2-22 4 1701670 6-31 8 1705523 3-24 11 6-21 15
1696235 2-22 13 6-37 1705595 8-46 42 6-23 15
1696266 6-43 1701672 6-31 7 10-47 7 6-23 22
1696312 6-31 5 1701714 6-15 5 10-49 1 6-23 23
6-35 2 1701817 6-32 10 10-51 14 1708365 10-49 6
6-41 2 1701825 6-35 5 10-55 1 10-51 13
6-43 12 1702413 1-9 11 10-57 1 10-57 6
1696315 6-41 12 1702459 10-9 5 10-59 14 10-59 13
1696316 6-35 1702584 1-39 24 10-61 7 10-65 6
1696319 6-41 1-43 24 10-65 1 10-67 13
1696414 6-37 1702735 6-28 50 10-67 14 1708368 10-49 5
6-45 10-13 15 1705597 10-47 3 10-51 12
1697128 2-22 11 1703512 6-35 15 10-49 9 10-57 5
1697145 2-22 1 1703513 2-55 9 10-51 24 10-59 12
2-22 2 2-59 9 10-61 3 10-65 5
1697553 2-63 3 1703667 3-3 10-65 9 10-67 12
1698209 1-71 5 1703890 1-31 8 10-67 24 1708373 10-51 20
1698449 2-55 20 1703891 1-31 1 1705916 10-41 1 10-59 20
2-59 20 1703892 1-29 4 1705917 10-35 1 10-67 20
1698633 1-3 5 1-33 8 1705918 10-43 1 1709587 2-55 8
1698799 1-3 11 1703893 1-29 5 10-45 1 2-59 8
1-7 9 1-33 1 1705919 10-29 1 1709876 1-23 8
1698800 1-9 10 1703894 1-29 5 1705920 10-31 1 2004005 2-63 11
1698801 1-7 6 1-33 4 1705921 10-39 1 2-63 11
1-9 6 1703895 1-35 1706004 2-87 4 2007554 2-79 8
1699347 6-27 13 1703896 1-35 2-99 4 2-91 8
1699348 6-27 14 1703897 1-35 2-109 4 2-103 20
1699349 6-27 15 1703898 1-29 2 2-121 1 2-113 18
1699350 6-27 17 1703899 1-29 3 2-125 1 2-133 18
1699754 2-159 2 1703900 1-29 1 2-137 1 2-145 18
2-163 2 1703901 1-29 2 10-70 3 2021341 5-3 18
1700505 6-17 19 1703902 1-29 3 1706021 10-55 3 2021343 5-3 18
12-20 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2021353 5-3 19 2-105 11 7-12 25 2065711 2-7 1


2022352 3-19 19 2-105 12 8-20 15 2-12 2
3-21 19 2-113 1 10-51 7 2-13 1
2022617 1-57 20 2-113 4 10-59 7 2-18 1
1-59 20 2-117 3 2050732 3-20 20 2065889 8-36
2027655 1-57 6 2-117 4 3-22 20 9-20
1-59 16 2-129 3 2050733 3-19 17 2066237 6-49
2027940 1-14 2 2-129 4 3-21 17 2068337 6-7 15
1-17 31 2-133 1 2053858 2-33 1 2068741 2-65 5
1-19 31 2-133 4 2-35 1 2-66 4
1-21 31 2-141 3 2-37 13 2-67 4
2028137 1-15 20 2-141 4 2056243 2-83 12 2-79 17
1-17 36 2-145 1 2-95 12 2-79 20
1-19 36 2-145 4 2-105 12 2-83 11
1-21 36 2035784 7-15 2-117 3 2-83 12
2033243 7-15 4 2035785 7-17 2-129 3 2-91 17
8-24 3 2035791 7-23 30 2-141 3 2-91 20
2033281 7-17 4 8-45 9 2056826 2-51 2 2-95 11
2033295 9-16 11 9-26 19 2058111 10-2 1 2-95 12
2033296 9-16 11 2036277 8-24 2059114 8-24 2 2-103 11
2033299 8-24 3 2036278 8-24 2059117 8-24 2 2-103 14
2033395 8-36 9 2036279 8-36 2060555 2-83 7 2-105 11
9-19 9 9-20 2-95 7 2-105 12
2035198 8-24 13 2036282 8-36 3 2-105 7 2-113 1
2035275 2-79 17 9-19 3 2-117 1 2-113 4
2-79 20 2036479 8-24 11 2-129 1 2-117 3
2-91 17 2036547 6-49 13 2-141 1 2-117 4
2-91 20 2036778 8-27 1 2060809 6-7 8 2-129 3
2-103 11 8-31 1 2061646 6-37 16 2-129 4
2-103 14 2037833 8-36 2 6-45 16 2-133 1
2-113 1 9-19 2 2062074 8-36 2 2-133 4
2-113 4 2037835 8-36 2 9-19 2 2-141 3
2-133 1 2037836 8-36 2 2062076 8-36 2 2-141 4
2-133 4 2037837 8-36 2 2062077 8-36 2 2-145 1
2-145 1 2037838 8-36 2 2062078 8-36 2 2-145 4
2-145 4 2037841 8-24 2 2062079 8-36 2 2069414 2-65 5
2035276 2-65 5 2037842 8-24 2 9-19 2 2-66 4
2-66 4 2037844 8-24 2 2062081 8-36 2 2-67 4
2-67 4 2037845 8-24 2 2062083 8-36 2 2-69 6
2-69 6 2037846 8-24 2 2062875 1-37 23 2-70 5
2-70 5 2037856 8-24 2 2-7 2 2-71 5
2-71 5 2037857 8-24 2 2-11 2 2069454 10-11 2
2-79 17 2037858 8-24 2 2-12 1 2070223 10-11 1
2-79 20 2037859 8-24 2 2-13 2 2071094 4-7 2
2-83 11 2037860 8-24 2 2-17 2 2071097 4-3 24
2-83 12 2038675 9-16 7 2-18 2 4-7
2-91 17 2038676 9-16 2-21 2 2071260 10-9 4
2-91 20 2044371 4-7 9 2063991 6-27 23 2071261 10-11 8
2-95 11 2044378 6-49 10 6-39 8 2072835 9-4 32
2-95 12 2046035 4-11 2 2064554 4-4 9-4 32
2-103 11 4-14 3 2065667 1-57 5 2072837 9-4 32
2-103 14 2046871 7-8 25 1-59 4 2072838 9-4 32
©2018 HYSTER COMPANY See Service Manual 12-21
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-4 32 2073630 8-36 1 9-16 1 2077604 5-3 18


2072839 9-4 32 9-19 1 9-16 1 2077914 7-22 3
2072841 9-4 32 2073631 9-19 1 9-16 1 7-22 3
9-4 32 2073632 8-36 1 2074026 9-16 1 7-22 3
2072842 9-4 32 2073633 8-36 1 9-16 1 7-22 3
2072865 8-28 26 2073634 8-36 1 2074042 9-16 1 7-22 3
8-28 26 9-19 1 9-16 1 7-22 3
8-32 26 2073636 8-36 1 9-16 1 7-22 3
8-32 26 2073639 8-36 1 9-16 1 7-22 3
2072867 8-28 26 2073683 9-19 2 2074043 9-16 1 7-22 3
8-28 26 2073684 9-19 2 9-16 1 8-46 31
8-32 26 2073852 8-24 2074087 9-16 9-25 6
8-32 26 2073854 8-24 2074089 9-16 9-25 6
2072868 8-28 26 2073856 8-24 2074090 9-16 9-25 6
8-28 26 2073857 8-24 2074093 9-16 9-25 6
8-32 26 2073859 8-24 2074126 9-16 9-25 6
8-32 26 2073888 8-24 1 2074128 9-16 9-25 6
2072869 8-28 26 2073890 8-24 1 2074129 9-16 9-25 6
8-32 26 2073891 8-24 1 2074138 9-16 9-25 6
2072870 8-28 26 2073893 8-24 1 2074180 8-19 13 9-25 6
8-28 26 2073895 8-24 1 2074622 7-15 9-25 6
8-32 26 2073912 8-24 2074626 7-15 9-25 6
8-32 26 2073914 8-24 2074627 7-15 9-25 6
2072872 8-28 26 2073915 8-24 2074629 7-15 9-25 6
8-28 26 2073916 8-24 2074630 7-15 9-25 6
8-32 26 2073917 8-24 2074859 1-39 34 9-25 6
8-32 26 2073919 8-24 1-47 30 9-25 6
2072874 8-28 26 2073921 8-24 1-53 30 9-25 6
8-32 26 2073932 8-24 1 2074897 7-17 9-25 6
2073197 1-73 13 2073934 8-24 1 2074898 7-17 2077921 7-22 1
2073226 9-19 2 2073935 8-24 1 2074901 7-17 7-22 1
2073227 9-19 2 2073936 8-24 1 2074954 7-17 7-22 1
2073229 9-19 2 2073937 8-24 1 2075005 7-15 1 7-22 2
2073230 9-19 2 2073939 8-24 1 2075008 7-15 1 7-22 2
2073257 8-36 1 2073941 8-24 1 2075009 7-15 1 2077924 7-22 1
9-19 1 2073953 9-16 2075011 7-15 1 7-22 1
2073259 8-36 1 2073956 9-16 2075012 7-15 1 7-22 1
2073260 9-19 1 2073957 9-16 2075091 7-17 1 7-22 2
2073261 8-36 1 2073968 9-16 2075092 7-17 1 7-22 2
9-19 1 2073969 9-16 2075095 7-17 1 2077925 7-22 1
2073263 8-36 1 2073992 9-16 2075101 7-17 1 7-22 1
9-19 1 2073995 9-16 2075124 7-15 2 7-22 1
2073264 9-19 1 2073996 9-16 2075127 7-15 2 7-22 2
2073265 8-36 1 2073998 9-16 2075128 7-15 2 7-22 2
2073398 9-19 2073999 9-16 2075153 7-17 2 2077927 7-22 1
2073399 9-19 2074022 9-16 1 2075154 7-17 2 7-22 1
2073401 9-19 9-16 1 2075157 7-17 2 7-22 1
2073402 9-19 9-16 1 2075163 7-17 2 7-22 2
2073557 9-19 9-16 1 2075442 7-15 2 7-22 2
2073558 9-19 2074024 9-16 1 2075444 7-15 2 2077928 7-22 1
2073626 8-36 1 9-16 1 2075656 1-73 10 7-22 1
9-19 1 2074025 9-16 1 2076169 1-73 2 7-22 1
12-22 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-22 2 9-26 8 7-22 8-11


7-22 2 2078057 7-22 4 2078199 8-3 8-15
2077989 7-22 1 9-25 7 8-7 8-45
7-22 1 9-26 8 8-11 8-45
7-22 1 2078058 8-46 32 8-15 8-45
7-22 2 8-46 32 8-45 2078227 8-3
7-22 2 2078061 8-46 32 8-45 8-7
2077990 7-22 1 2078062 7-22 4 8-45 8-11
7-22 1 2078116 7-3 2078201 8-3 8-15
7-22 1 7-5 8-7 8-45
7-22 2 7-22 8-11 8-45
7-22 2 7-22 8-15 8-45
2077993 7-22 1 7-22 8-45 2078228 8-3
7-22 1 2078119 7-3 8-45 8-7
7-22 1 7-5 8-45 8-11
7-22 2 7-22 2078202 8-3 8-15
2077999 7-22 1 7-22 8-7 8-45
7-22 1 7-22 8-11 8-45
7-22 1 2078120 7-3 8-15 8-45
7-22 2 7-5 8-45 2078230 8-3
7-22 2 7-22 8-45 8-7
2078050 7-22 4 7-22 8-45 8-11
8-46 32 7-22 2078204 8-3 8-15
8-46 32 2078122 7-3 8-7 8-45
9-25 7 7-5 8-11 8-45
9-25 7 7-22 8-15 8-45
9-26 8 7-22 8-45 2078232 8-3
9-26 8 7-22 8-45 8-7
2078052 7-22 4 2078123 7-3 8-45 8-11
8-46 32 7-5 2078206 8-3 8-15
8-46 32 7-22 8-7 8-45
9-25 7 7-22 8-11 8-45
9-26 8 7-22 8-15 8-45
2078053 7-22 4 2078160 7-3 8-45 2078243 9-3
7-22 4 7-5 8-45 9-7
9-25 7 7-22 8-45 9-11
9-25 7 7-22 2078223 8-3 9-25
9-26 8 7-22 8-7 9-25
9-26 8 2078161 7-3 8-11 9-25
2078054 7-22 4 7-5 8-15 2078246 9-3
8-46 32 7-22 8-45 9-7
8-46 32 7-22 8-45 9-11
9-25 7 7-22 8-45 9-25
9-26 8 2078164 7-3 2078225 8-3 9-25
2078055 8-46 32 7-5 8-7 9-25
2078056 7-22 4 7-22 8-11 2078247 9-3
7-22 4 7-22 8-15 9-7
8-46 32 7-22 8-45 9-11
8-46 32 2078170 7-3 8-45 9-25
9-25 7 7-5 8-45 9-25
9-25 7 7-22 2078226 8-3 9-25
9-26 8 7-22 8-7 2078249 9-3
©2018 HYSTER COMPANY See Service Manual 12-23
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-7 8-45 2 9-25 1 2078658 9-25 5


9-11 8-45 2 2078588 9-25 1 9-25 5
9-25 2078418 8-45 1 9-25 1 9-25 5
9-25 8-45 1 9-25 1 2078659 9-25 5
9-25 8-45 1 2078589 9-25 1 9-25 5
2078250 9-3 8-45 2 9-25 1 9-25 5
9-7 8-45 2 9-25 1 2078661 9-25 5
9-11 2078420 8-45 1 2078591 9-25 1 9-25 5
9-25 8-45 1 9-25 1 9-25 5
9-25 8-45 1 9-25 1 2078662 9-25 5
9-25 8-45 2 2078592 9-25 1 9-25 5
2078273 9-3 8-45 2 9-25 1 9-25 5
9-7 2078437 8-45 1 9-25 1 2078685 9-25 5
9-11 8-45 1 2078593 9-25 1 9-25 5
9-25 8-45 1 9-25 1 9-25 5
9-25 8-45 2 9-25 1 2078687 9-25 5
9-25 8-45 2 2078595 9-25 1 9-25 5
2078275 9-3 2078439 8-45 1 9-25 1 9-25 5
9-7 8-45 1 9-25 1 2078688 9-25 5
9-11 8-45 1 2078596 9-25 1 9-25 5
9-25 8-45 2 9-25 1 9-25 5
9-25 8-45 2 9-25 1 2078691 9-25 5
9-25 2078440 8-45 1 2078625 9-25 2 9-25 5
2078276 9-3 8-45 1 9-25 2 9-25 5
9-7 8-45 1 9-25 2 2079376 9-26 17
9-11 8-45 2 9-25 2 2079377 9-26 16
9-25 8-45 2 9-25 2 2081865 6-3 11
9-25 2078441 8-45 1 9-25 2 2083689 1-73 3
9-25 8-45 1 2078627 9-25 2 2083998 10-24
2078279 9-3 8-45 1 9-25 2 10-39
9-7 8-45 2 9-25 2 10-43
9-11 8-45 2 2078628 9-25 2 10-45
9-25 2078442 8-45 1 9-25 2 2083999 10-21
9-25 8-45 1 9-25 2 10-23
9-25 8-45 1 9-25 2 10-29
2078399 8-24 13 8-45 2 9-25 2 10-31
8-24 13 8-45 2 9-25 2 10-35
8-24 13 2078444 8-45 1 2078629 9-25 2 10-41
8-24 13 8-45 1 9-25 2 2085596 10-47 9
2078413 8-45 1 8-45 1 9-25 2 10-49 13
8-45 1 8-45 2 2078631 9-25 2 10-51 19
8-45 1 8-45 2 9-25 2 2085597 10-47 8
8-45 2 2078446 8-45 1 9-25 2 10-49 10
8-45 2 8-45 1 9-25 2 10-51 18
2078415 8-45 1 8-45 1 9-25 2 2085659 10-47 6
8-45 1 8-45 2 9-25 2 10-49 12
8-45 1 8-45 2 2078632 9-25 2 10-51 23
8-45 2 2078585 9-25 1 9-25 2 2085660 10-47 1
8-45 2 9-25 1 9-25 2 10-49 11
2078416 8-45 1 9-25 1 2078655 9-25 5 10-51 22
8-45 1 2078587 9-25 1 9-25 5 2085677 10-47 6
8-45 1 9-25 1 9-25 5 10-49 12
12-24 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-51 23 2089562 10-61 9 2091228 2-64 5 2-137 4


2085678 10-47 1 10-65 13 2091868 10-5 4 2-149 2
10-49 11 10-67 19 2091910 9-27 48 2-149 3
10-51 22 2089563 10-61 8 10-61 6 2-153 2
2085830 10-47 9 10-65 10 10-65 12 2-153 3
10-49 13 10-67 18 10-67 23 2-157 6
10-51 19 2089855 10-47 9 2091911 9-27 49 2100367 2-5 17
2085831 10-47 8 10-49 13 10-61 1 2-51 28
10-49 10 10-51 19 10-65 11 2-52 28
10-51 18 2089856 10-47 8 10-67 22 2100705 2-158
2085832 10-47 6 10-49 10 2092846 10-19 17 6-27 16
10-49 12 10-51 18 10-37 26 2101031 2-51 4
10-51 23 2089857 10-47 6 2092858 10-17 17 10-7 4
2085833 10-47 1 10-49 12 10-27 26 2101032 2-51 4
10-49 11 10-51 23 10-33 26 10-7 4
10-51 22 2089858 10-47 1 2092859 10-19 16 2101124 3-19 7
2088709 10-55 9 10-49 11 10-37 25 3-21 7
10-57 13 10-51 22 2092860 10-17 16 2101125 3-19 2
10-59 19 2089861 10-47 6 10-27 25 3-21 2
2088710 10-55 6 10-49 12 10-33 25 2101126 3-19 3
10-57 10 10-51 23 2094578 2-47 1 3-21 3
10-59 18 2089862 10-47 1 2-49 5 2101127 3-19 4
2088711 10-55 7 10-49 11 2094579 2-47 1 3-21 4
10-57 11 10-51 22 2-49 5 2101128 3-19 5
10-59 23 2089898 10-55 9 2094702 6-30 11 3-21 5
2088712 10-55 8 10-57 13 6-31 2101129 3-19 6
10-57 12 10-59 19 2094703 6-30 11 3-21 6
10-59 22 2089899 10-55 6 6-31 2101546 2-65 4
2088905 10-55 7 10-57 10 2095541 7-19 2-66 3
10-57 11 10-59 18 2095542 7-19 2-67 3
10-59 23 2089900 10-55 7 2096649 1-57 14 2-69 5
2088906 10-55 8 10-57 11 1-59 15 2-70 4
10-57 12 10-59 23 2097782 2-7 1 2-71 4
10-59 22 2089901 10-55 8 2-12 2 2101602 1-29
2088907 10-55 9 10-57 12 2-13 1 2101603 1-29
10-57 13 10-59 22 2-18 1 2101606 1-29
10-59 19 2089904 10-55 7 2097858 2-52 34 2101607 1-29
2088908 10-55 6 10-57 11 2-73 2101789 1-59 8
10-57 10 10-59 23 2098809 6-30 11 2101790 1-59 7
10-59 18 2089905 10-55 8 6-31 2101791 1-57 2
2088909 10-55 8 10-57 12 2098812 6-30 11 2101792 1-57 3
10-57 12 10-59 22 6-31 2101893 1-57 1
10-59 22 2089910 10-61 9 2098968 2-51 5 1-59 1
2088910 10-55 7 10-65 13 2098969 2-51 22 2101894 1-59 3
10-57 11 10-67 19 2098970 2-51 22 2101896 6-27 9
10-59 23 2089911 10-61 8 2099951 1-35 13 2102640 1-75 1
2089556 10-61 9 10-65 10 2099952 1-35 1 2103161 6-39 10
10-65 13 10-67 18 2100204 2-87 1 6-41
10-67 19 2090698 7-8 27 2-99 1 2103166 6-39 10
2089557 10-61 8 7-12 27 2-109 1 6-41
10-65 10 9-4 22 2-121 4 2103714 1-11 4
10-67 18 2091150 2-64 5 2-125 4 2104011 6-27 2
©2018 HYSTER COMPANY See Service Manual 12-25
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2104012 6-27 5 2108035 9-29 2110943 2-55 18 2-88 26


6-27 6 2108037 8-39 2-59 18 2-88 27
2104014 6-27 3 2108038 8-39 2111049 4-9 2 2-95 7
2104030 2-5 2 2108249 2-55 5 4-10 2 2-100 23
2-163 2108466 2-69 8 2111173 6-27 1 2-100 24
2104097 2-5 2 2-70 6 2111288 4-10 6 2-100 26
2-159 2-71 6 4-14 2-100 27
2104508 8-36 2108497 2-59 1 2111289 4-9 6 2-105 7
9-19 2108498 2-59 1 4-11 2-110 23
2104510 8-36 2108499 2-55 1 2111658 5-3 23 2-110 24
2104512 8-36 2108500 2-55 1 2111754 10-51 4 2-110 26
2104513 8-36 2108501 2-59 1 10-51 4 2-110 27
2104514 8-36 2108502 2-59 1 10-59 4 2-117 1
9-19 2108503 2-55 1 10-67 8 2-117 8
2104516 8-36 2108504 2-59 1 2111755 10-51 4 2-122 22
2104519 8-36 2108505 2-55 1 10-59 4 2-122 23
2104542 8-36 2108506 2-59 1 10-67 8 2-126 22
9-19 2108514 2-55 1 2111768 2-55 11 2-126 23
2104544 8-36 2108515 2-55 1 2-59 11 2-129 1
2104546 8-36 2108516 2-59 1 2111769 2-55 7 2-129 8
2104548 8-36 2108517 2-55 1 2-59 7 2-138 22
2104550 8-36 2108518 2-59 1 2111770 2-55 17 2-138 23
2104947 9-16 2108519 2-55 1 2-59 17 2-141 1
2105360 2-23 7 2108591 2-5 9 2111799 2-55 6 2-141 8
2-24 15 2-167 2-59 6 6-17 27
2-27 15 2108690 1-71 13 2111800 2-55 16 6-17 28
2105726 2-49 7 2109136 6-27 7 2-59 16 6-21 15
2105928 2-5 12 2109137 6-27 8 2111801 2-55 10 6-23 15
2105929 2-5 12 2109178 10-11 1 2-59 10 6-23 22
2107319 2-5 4 2109672 2-47 4 2111852 2-51 9 6-23 23
2107320 2-55 12 2-51 25 2303178 1-71 18 4000457 1-14 1
2-59 12 2-65 2304572 2-28 6 4000458 1-18 1
6-28 54 2109673 2-47 4 2304652 2-31 1 1-20 1
2107661 2-72 2-51 25 2305096 2-31 4 4001753 2-87 4
6-27 20 2-69 2307400 1-71 9 2-99 4
2107777 10-6 2 2109763 1-11 4 2307799 1-39 22 2-109 4
2107945 10-2 6 2109975 10-9 8 1-43 22 2-121 1
2107952 2-167 1 2109984 1-73 5 1-47 21 2-125 1
2107969 1-23 2110399 4-20 1 1-49 21 2-137 1
1-27 2110791 2-55 2 1-53 11 2-149 4
1-35 19 2-55 3 1-55 11 2-149 5
2-5 8 2-55 4 2311349 1-4 10 2-153 4
2107985 10-6 2 2-59 2 2314223 5-3 18 2-153 5
2108024 9-29 2-59 3 2787341 6-17 23 2-157 7
2108025 9-29 2-59 4 6-23 15 2-157 8
2108026 9-29 2-59 5 2787345 6-17 28 10-70 3
2108027 9-29 2110792 2-55 4 6-21 15 4001816 1-4 1
2108029 8-39 2-59 5 6-23 22 4001817 1-4 1
2108030 8-39 2110793 2-55 3 6-23 23 4001872 1-15 19
2108032 8-39 2-59 3 2795594 2-83 7 1-17 34
2108033 8-39 2110942 2-55 19 2-88 23 1-19 34
2108034 9-29 2-59 19 2-88 24 1-21 34
12-26 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4002221 1-14 17 3-9 30 1-53 37 1-55 4


4002477 4-19 4013888 3-13 28 1-55 29 4024585 1-39 5
4002708 1-39 2 3-17 28 4021255 3-5 23 1-43 5
1-43 2 4014259 3-5 31 4021256 3-5 23 1-47 5
1-47 2 3-9 31 4021257 3-5 17 1-49 5
1-49 2 4014260 3-6 34 3-9 17 1-51 5
1-51 2 3-10 34 4021258 3-5 15 1-53 5
1-53 2 4014261 3-5 31 3-9 15 1-55 5
1-55 2 3-9 31 4022812 3-13 30 4025179 5-5 7
4004200 10-8 3 4014262 3-6 34 3-17 30 4025281 6-7 21
4004775 1-37 18 3-10 34 4022987 3-19 9 4025497 5-5 3
4004776 1-37 20 4014418 3-13 33 3-21 9 4025500 1-39 16
4004912 1-23 17 3-17 33 4022996 3-5 8 1-43 16
1-35 20 4014761 3-5 5 3-9 8 4026131 1-39 12
4005010 1-35 13 3-9 5 4022997 3-5 9 1-43 12
1-37 4015304 6-27 29 3-9 9 1-47 12
4005276 1-12 4 4015337 6-27 28 4023010 3-13 15 1-49 12
4005277 1-12 4 4015348 3-5 15 3-17 15 1-51 12
4005278 1-12 4 3-9 15 4023065 1-18 2 1-53 12
4005279 1-12 2 4015349 3-5 17 4023066 1-18 2 1-55 12
4005280 1-12 2 3-9 17 4023067 1-20 2 4026967 6-7 18
4005281 1-12 2 4016756 3-13 17 4023073 1-18 1 4026976 2-22 14
4006675 2-168 3 3-17 17 1-20 1 4027341 1-29
4006723 4-3 30 4016802 5-8 1 4023074 1-16 1 4027409 1-5 12
4006730 1-39 28 4018064 3-2 14 4023215 3-19 8 1-39 2
1-47 24 4018273 1-47 40 3-21 8 1-43 2
1-53 24 1-49 30 4023228 2-22 12 1-47 2
4007052 1-37 4 1-53 21 4023351 1-17 23 1-49 2
4007318 1-35 8 1-55 21 1-19 23 1-51 2
1-37 17 4018696 2-7 1 1-21 23 1-53 2
4007319 1-37 15 4019192 2-5 15 4023408 2-51 19 1-55 2
4007708 3-13 27 2-52 29 4023409 2-51 23 4027592 1-15 19
3-17 26 2-52 29 4023410 2-51 20 1-17 34
4007709 3-13 27 5-5 12 4023527 1-16 20 1-19 34
4007710 3-13 27 4019194 3-5 16 1-17 20 1-21 34
4007732 1-39 30 3-9 16 1-19 20 4027821 1-5 8
1-47 28 4019238 3-5 20 1-19 20 4027822 1-5 3
1-53 28 3-9 20 1-21 20 4027849 2-22
4009488 10-8 1 4020681 2-24 7 1-21 20 4027909 2-8 6
4009606 3-5 28 2-27 10 4023560 1-16 20 2-11 6
3-9 28 4020729 1-40 42 1-19 20 2-13 6
4009696 4-3 28 1-44 42 1-21 20 2-17 6
4010331 1-14 8 1-47 31 4023669 1-20 2 2-18 6
4010332 1-14 6 1-49 31 4023670 1-16 2 2-21 6
4011177 6-35 15 1-53 31 4024213 6-9 17 4027927 3-13 31
4011232 6-27 45 1-55 31 4024512 2-49 4 3-17 31
4012203 2-61 8 4020731 1-11 9 4024584 1-39 4 4028319 2-7 1
4012915 6-27 42 4020998 1-14 15 1-43 4 2-7 1
4013012 6-27 18 4021160 1-40 41 1-47 4 2-7 1
4013095 1-23 9 1-44 41 1-49 4 2-7 1
1-29 7 1-47 37 1-51 4 2-7 1
4013871 3-5 30 1-49 37 1-53 4 2-12 2
©2018 HYSTER COMPANY See Service Manual 12-27
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-12 2 4030415 3-5 24 4035985 2-7 1 4041486 1-16 6


2-12 2 3-9 24 2-11 1 4041487 1-20 6
2-12 2 4030418 3-5 24 2-12 2 4041522 1-16 4
2-12 2 3-9 24 2-13 1 1-18 4
2-13 1 4030419 3-5 2 2-17 1 1-20 4
2-13 1 3-9 2 2-18 1 4041884 1-19 26
2-13 1 4031645 5-5 19 2-21 1 4042436 1-39 21
2-13 1 4031653 10-5 3 4036586 1-29 1-43 21
2-13 1 4031930 1-27 1 1-33 1-47 22
2-18 1 4031933 1-27 1 4036587 1-29 1-49 22
2-18 1 4032052 6-9 23 1-33 1-53 22
2-18 1 4033635 3-23 1 4036590 1-33 1-55 22
2-18 1 4033638 3-13 21 4037157 1-21 26 4042596 1-39 19
2-18 1 3-17 21 4038137 7-12 40 1-53 20
4028639 6-17 17 3-23 8-8 27 4042597 1-39 19
6-21 9 4033792 6-23 15 4038253 3-5 18 1-47 39
6-23 17 4033989 1-40 47 3-9 18 4042631 1-16 13
4028740 6-17 20 1-43 34 4038677 4-13 3 1-18 13
6-23 15 4033990 1-40 47 4-15 6 1-20 13
4029055 3-13 26 1-43 34 4038861 8-32 31 4042887 1-16 17
3-17 27 4034015 3-14 35 9-11 19 1-18 17
4029056 3-13 26 3-18 35 4039104 10-10 3 1-20 17
4029057 3-13 26 4034180 3-14 36 4039999 1-11 2 4042969 1-47 19
4029061 3-13 29 3-18 36 4040001 1-11 3 1-49 19
4029183 6-17 13 4034186 5-6 2 4040021 1-3 9 1-51 20
6-23 1 4034358 3-5 1 4040030 1-3 3 1-53 19
4029184 6-17 3 3-9 1 4040098 3-24 1-55 19
4029185 6-17 2 4034747 3-5 14 4040099 3-24 4042993 5-5 8
6-23 3 3-9 14 4040100 3-24 12 4043291 6-39 3
4029186 6-17 1 3-13 1 4040101 3-24 14 4043371 6-15 1
6-23 6 3-17 1 4040102 3-24 4043372 6-15 7
4029187 6-17 12 3-19 1 4040103 3-24 15 4043373 6-15 1
6-23 8 3-21 1 4040104 3-24 16 4043374 6-15 2
4029189 6-17 9 4035264 3-14 4040105 3-24 4043375 6-15 3
6-21 6 3-18 4040106 3-24 5 4043636 4-9 10
6-23 11 3-23 4040107 3-24 4-10 10
4029190 6-17 24 4035750 1-73 7 4040108 3-24 4 4044470 2-33 3
6-23 12 4035941 5-5 2 4040177 5-5 16 2-35 3
4029191 6-17 22 4035983 2-7 1 5-6 1 2-37 11
6-21 11 2-11 1 4040181 5-5 15 4044968 1-57 12
6-23 20 2-12 2 4040331 1-9 1 1-59 12
4029192 6-17 15 2-13 1 4040332 1-9 1 4045049 10-10 4
6-23 21 2-17 1 4040388 1-3 6 4045266 1-16 5
4029193 6-17 2-18 1 4040621 5-5 25 1-18 5
6-21 16 2-21 1 5-7 1-20 5
6-24 24 4035984 2-7 1 4040909 1-3 1 4046047 3-13 9
4029194 6-17 14 2-11 1 4041038 1-17 26 3-17 9
6-24 26 2-12 2 4041040 1-17 25 4046189 2-88 18
4029195 6-17 13 2-13 1 1-19 25 2-100 18
6-23 1 2-17 1 1-21 25 2-110 18
4030278 1-23 3 2-18 1 4041480 1-14 10 2-121 8
4030279 1-23 4 2-21 1 4041485 1-18 6 2-125 8
12-28 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-137 8 4056908 2-87 1 4071548 4-15 10 4083889 1-65


4046492 1-29 2-99 1 4071549 4-15 9 1-66
1-33 13 2-109 1 4071613 4-13 2 4083890 1-65
4046964 1-40 46 2-121 4 4074820 2-37 3 1-66
1-43 33 2-125 4 4076674 6-21 15 4084025 1-64 1
4047048 1-39 10 2-137 4 6-23 23 4084027 1-64 1
1-43 10 2-157 6 4078192 2-41 1 4084028 1-64 1
1-47 10 4057049 8-28 23 4078193 2-41 2 4084029 1-64 1
1-49 10 8-32 23 4078194 2-41 3 4084030 1-64 1
4047372 1-14 17 9-11 9 4078195 2-41 4 4084031 1-64 1
4047463 1-16 19 4057050 8-28 23 4078196 2-41 6 4084039 1-64 1
1-18 19 8-32 23 4078197 2-41 7 4084040 1-64 1
1-20 19 9-7 14 4078198 2-41 8 4084041 1-64 1
4047556 1-17 22 9-11 9 4078199 2-41 9 4084042 1-64 1
1-19 22 4057487 1-43 31 4078200 2-41 12 4084043 1-65 1
1-21 22 1-49 27 2-45 12 4084044 1-65 1
4048299 6-3 20 1-55 27 4078201 2-41 13 4084056 1-64 1
4048443 6-7 2 4057839 1-43 30 2-45 13 4084059 1-64 1
4048794 1-39 13 1-49 26 4078202 2-41 11 4084062 1-64 1
1-43 13 1-55 26 2-45 11 4084064 1-64 1
1-47 13 4057840 1-43 30 4078204 2-45 6 4084067 1-64 1
1-49 13 1-49 26 4078205 2-45 7 4084070 1-64 1
1-51 13 1-55 26 4078206 2-45 8 4085214 2-37 8
1-53 13 4057909 1-43 28 4078207 2-45 9 4089420 4-11 4
1-55 13 1-49 24 4078208 2-45 1 4089421 4-14 5
4051087 5-3 11 1-55 24 4078209 2-45 2 4089818 5-6 2
4051091 5-3 6 4058158 7-11 12 4078210 2-45 3 4091474 6-21 1
4051921 3-17 26 8-8 17 4078211 2-45 4 4091475 6-21 2
4051922 3-17 27 9-3 13 4079285 2-52 38 4091476 6-21 2
4052829 5-6 7 4061825 1-5 11 4079311 1-43 19 4091477 6-21 2
4052830 5-6 4 4061826 1-5 4 1-55 20 4091478 6-21 3
4052831 5-6 4 4061827 1-5 5 4079312 1-43 19 4091479 6-21 7
4053079 1-23 12 4061828 1-5 10 1-49 29 4091480 6-21 8
1-27 12 4062077 1-5 6 4081773 1-11 3 4091481 6-21 14
1-35 2 4062462 6-49 15 4081884 6-39 4 4091482 6-21 18
4054998 1-15 22 4068066 3-23 4081911 4-3 15 4091947 6-21 1
4055017 3-13 2 4068228 6-31 7 4081912 4-3 15 4091948 6-21 18
3-17 2 6-37 20 4081913 4-3 14 4097635 1-7 1
4055020 3-13 20 6-41 3 4081914 4-3 14 4097636 1-7 1
3-17 20 6-45 20 4083331 5-5 26 4097637 1-7 1
4055341 5-7 4068231 6-31 4 4083394 5-5 23 4097638 1-7 1
4055342 5-7 6-35 4083440 5-8 1 4098025 2-17 1
4055570 3-13 23 4069955 6-37 18 4083728 1-66 1 4098037 2-17 1
3-17 23 6-41 10 4083729 1-66 1 4098044 2-21 1
4056648 10-12 14 6-45 18 4083730 1-66 1 4098047 2-17 1
4056907 2-87 1 4071541 4-15 2 4083731 1-66 1 4098061 2-17 1
2-99 1 4071542 4-15 3 4083870 1-64 1 4098150 2-21 1
2-109 1 4071543 4-15 4 4083874 1-64 1 4098152 2-21 1
2-121 4 4071544 4-15 5 4083876 1-64 1 4098154 2-21 1
2-125 4 4071545 4-15 8 4083878 1-64 1 4098156 2-17 1
2-137 4 4071546 4-15 7 4083881 1-64 1 4098162 2-21 1
2-157 6 4071547 4-15 11 4083883 1-64 1 4098243 2-11 1
©2018 HYSTER COMPANY See Service Manual 12-29
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4098246 2-11 1 4156025 7-23 33 4605895 10-11 2 6-11 3


4098248 2-11 1 4171383 10-45 15 4606127 6-7 1 4610230 6-10 11
4098250 2-11 1 4176452 1-13 5 4606920 1-27 6-11 11
4098252 2-11 1 4180406 2-55 12 4607055 1-27 4610231 6-10 6
4098460 4-13 4 2-59 12 4607331 1-23 6-11 6
4101196 5-3 33 6-28 54 4608590 6-11 1 4610375 6-9 12
4101923 6-13 1 4184300 2-24 10 6-15 4610566 2-5 1
4101924 6-13 2-27 7 4608988 10-12 11 2-79
4101925 6-13 6 4220933 1-71 8 4609161 2-5 18 2-83
4101928 6-13 7 4233245 8-45 13 2-52 31 2-87
4101929 6-13 8 4233246 8-45 28 4609330 3-19 14 4610567 2-5 20
4101930 6-13 5 4237142 6-27 11 3-21 14 2-51 27
4102172 2-63 1 4238027 1-23 1 4609345 3-2 8 2-153
4102173 2-63 2 1-23 1 3-24 4610568 2-5 1
4102176 2-63 6 4600150 6-28 53 4609346 3-2 8 2-113
4102179 2-63 4 4601386 1-7 8 3-24 2-117 1
4103377 2-5 24 1-9 8 4609349 2-8 5 2-121
4103781 6-23 2 4601702 6-28 47 2-11 5 4610571 2-43 7
4104235 7-11 12 4601819 10-12 9 2-13 5 4610572 2-43 8
9-3 13 4601859 6-28 2-17 5 4610573 2-43 9
4104236 7-11 12 4602052 2-51 2 2-18 5 4610574 2-43 3
9-3 13 4603384 1-29 2-21 5 4610575 2-43 2
4104307 6-23 13 4603385 1-29 6-5 3 4610576 2-43 4
4104308 6-23 14 4603439 2-55 6 4609374 6-3 2 4610577 2-39 14
4104309 6-23 16 2-59 6 4609383 6-9 12 2-43 14
4111502 8-8 17 4603492 1-37 22 4609384 6-9 4 4610578 2-39 15
4111503 8-8 17 4603493 1-37 24 4609385 6-3 4 2-43 15
4114105 2-27 3 4604015 2-169 4609387 6-9 5 4610579 2-39 16
4119571 5-3 1 4604553 2-101 28 4609388 6-9 3 2-43 16
4120411 2-27 14 2-122 19 4609390 6-5 13 4610580 2-5 10
4122707 3-9 23 2-126 19 4609391 6-5 15 2-168
4122708 3-9 23 2-138 19 4609394 6-5 9 4610582 2-51 26
4122709 3-9 25 4604564 10-67 4 4609395 6-5 1 2-75
4128063 1-23 17 10-67 4 4609396 6-5 8 4610584 2-5 20
1-35 20 4604565 10-51 2 4609502 6-9 4 2-51 27
4130310 3-17 31 10-59 3 4609504 6-9 5 2-157
4132001 6-32 11 10-67 2 4609556 6-11 12 4611032 2-33 5
6-35 14 4604566 10-51 3 6-17 2-35 5
6-41 9 10-59 2 4609557 6-11 12 4611033 2-33 8
6-43 13 10-59 3 6-17 2-35 8
4135814 10-45 21 10-67 3 4609558 6-10 13 4611035 2-33 10
4138658 6-41 12 10-67 5 6-11 13 4611036 2-35 10
4140493 3-23 8 4604567 10-59 2 4609571 6-5 14 4611037 2-33 10
4140494 3-23 3 10-67 5 4609572 6-9 3 2-35 10
4140495 3-23 1 4604938 8-19 12 4609650 6-9 7 4611040 1-13 1
4140496 3-17 21 4604939 7-8 28 4609749 2-33 10 4611041 1-13 1
3-23 7-12 28 4609750 2-33 10 4611042 2-64 1
4142048 5-9 1 9-4 23 4609751 2-33 3 4611043 2-5 14
4142049 5-8 1 4605337 2-55 15 2-35 3 4611114 1-57 19
4143524 3-23 5 2-59 15 4609955 2-24 6 4611214 3-2 4
4145666 3-23 4605834 3-19 15 2-27 11 4611250 10-14 2
4155140 8-45 23 3-21 15 4610150 6-10 3 4611251 10-2 2
12-30 See Service Manual ©2018 HYSTER COMPANY
for service procedures.
UNIT CODE A099
11/2018 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4611297 1-51 21 4614231 1-11 1 4624447 2-7 1 2-95


1-53 18 4614434 3-2 11 4624448 2-13 1 2-99
1-55 18 4614461 4-20 6 4624449 2-13 1 4634923 6-11 12
4611298 1-47 18 4614465 1-71 15 4624450 2-13 1 6-23
1-49 18 4614774 1-73 9 4624451 2-13 1 4634924 6-11 12
4611302 1-11 8 4614915 5-3 9 4624453 2-18 1 6-23
4611304 1-11 9 4615286 6-5 2 4624454 2-18 1 4634958 4-9 9
4611305 1-39 18 4615507 10-12 1 4624455 2-18 1 4-10 9
1-43 18 4615709 1-4 6 4624456 2-18 1 4-19
1-47 17 4615710 1-4 6 4624457 2-18 1 4635372 2-5 2
1-49 17 4615811 1-23 8 4624489 6-49 2-164
1-51 11 4615969 1-23 9 4624842 6-10 1 4635373 2-5 2
1-53 17 4616025 2-43 1 6-13 2-160
1-55 17 4616026 2-43 6 4625269 2-47 4 4635538 2-63 5
4611310 1-51 17 4616027 2-39 1 2-51 25 4635539 2-63 5
4611424 2-22 4616028 2-39 6 2-70 4636283 2-63 7
4611586 2-12 2 4616137 5-3 30 4625433 2-51 26 4636318 1-23
4611587 2-12 2 4616776 2-39 7 2-77 4636375 10-70
4611588 2-12 2 4616777 2-39 8 4626041 2-49 4636550 10-69
4611589 2-12 2 4616778 2-39 9 2-51 25 4638519 2-27
4611590 2-12 2 4616851 6-9 2 2-71 4638711 10-14 1
4611594 2-22 1 4616852 6-9 2 4626042 2-47 4 10-14 7
4611595 2-22 2 4616858 2-5 20 2-51 25 4641506 2-5 1
4611789 1-59 19 2-51 27 2-66 2-103
4612788 7-8 2-149 4626043 2-49 2-105
8-28 4616883 1-71 7 2-51 25 2-109
9-8 4616919 4-9 9 2-67 4641507 2-5 1
4613409 5-3 31 4-10 9 4627257 2-37 1 2-137
4613872 2-39 4 4-17 4627258 2-37 1 2-141 1
4613873 2-39 3 4616925 1-17 4627358 1-4 5 2-145
4613874 2-39 2 1-19 4-3 37 4642004 3-2 18
4613927 6-5 16 1-21 4627359 2-24 14 3-9
4613965 10-33 1 4617722 3-2 18 4627360 2-23 6 3-17
10-35 3-5 2-24 3-21
4613966 10-33 1 3-13 4627361 2-23 6 4642005 3-3 18
10-41 3-19 2-24 3-9
4613967 10-37 1 4617723 3-2 18 4628563 2-37 1 3-17
10-43 3-5 4628564 2-37 1 3-21
10-45 3-13 4629801 2-7 1 4645087 6-31 1
4613968 10-27 1 3-19 4629919 2-12 2 6-35 12
10-29 4618438 1-23 6 4630522 6-10 12 4649383 7-23 32
4613969 10-27 1 4618836 6-3 1 6-21 8-46 48
10-31 4618837 6-3 1 4630523 6-10 12 9-26 13
4613970 10-37 1 4619560 4-10 6 6-21 4649850 9-4 22
10-39 4-15 4633837 10-6 2 4650809 2-51 5
4614073 10-33 4619561 4-9 6 4633862 10-6 2 4650810 2-51 22
4614197 10-27 4-13 4634359 2-5 1 4650811 2-51 22
4614198 10-33 4624441 2-7 1 2-125 4650812 3-18
4614209 10-37 4624442 2-13 1 2-129 1 4655560 2-5 24
4614210 10-27 4624444 2-7 1 2-133 2-5 24
4614226 10-37 4624445 2-7 1 4634423 2-5 1 4671739 6-17 28
4614230 1-11 1 4624446 2-7 1 2-91 6-23 22
©2018 HYSTER COMPANY See Service Manual 12-31
for service procedures.
UNIT CODE A099
NORTH AMERICA 11/2018

NUMERICAL INDEX (continued)

12-32 See Service Manual ©2018 HYSTER COMPANY


for service procedures.

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