Diagramas e Esquemas 2 H 155

18/04/2022 19:17 Document
DIAGRAMAS E
ESQUEMAS
H4.0FT5, H4.0FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-
120FT) [U005]; S4.0-5.5FT, S5.5FTS (S80-120FT, S80-
100FTBCS, S120FTS, S120STPRS) [J004]; H6,0-7,0FT
[K006]; H6,0-7,0FT (H135-155FT) [L006]; H6,0FT,
H7,0FT, H7,0FTS6, H7,0FTS9, H8,0FTS6 (H135FT,
H155FT, H155FTS, H170FTS) [N006]; S6,0-7,0FT (S135-
155FT) [G024, H024]; H8.0FT, H8.0FT9, H9.0FT (H170FT,
H175FT36, H190FT) [B299, C299, D299]
Região Linguagem
NÓS pt
fr
es
Reino Unido pt
fr
es
de
isto
PARTE NO. 4128428 8000 SRM 1904
https://www.hypassonline.com/lib/service/US/EN/html/8000SRM1904.html 1/112
18/04/2022 19:17 Document
PRECAUÇÕES DE
SEGURANÇA MANUTENÇÃO E
REPAROS
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow
instructions contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that
the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support
the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric
lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT

TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or

exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and when
working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the

area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information
in this manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange
background. The CAUTION symbol and word are on yellow
background.

WARNING
California Proposition 65 - Operating, servicing and maintaining a powered industrial truck can expose you to chemicals including engine exhaust,
carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
For more information, go to www.P65Warnings.ca.gov.
18/04/2022 19:17 Document
©2021
HYSTER COMPANY
TABLE OF CONTENTS
General Information About Diagrams and Schematics

Symbol Definitions
Diagrams Manual Applications
Diagrams and Schematics
General Information About Diagrams and Schematics

The chassis wiring used in these vehicles conforms to the electrical circuit identification standard ES-1359
and in addition to surface marked ID circuit numbers, generally utilizes the colors that are indicated in
Table 1.
MONOTROL® , engine harnesses, wiring to sensors, and other applications vary with respect to wire colors.
Diagrams and schematics in this manual can be viewed and printed in color. If not printed or viewed in color,
refer to the electrical circuit identification located on schematic circuits. When viewing a color version of the
diagrams and schematics, the white chassis wires are seen as yellow. Other wires are shown in colors similar
to actual colors, i.e. tan shows as yellow. Use circuit identification for true wire color.
Refer to Diagnostic Troubleshooting Manual 9000SRM1112 Section 9030, Group 03 - General
Maintenance and Diagnostic Data, or Service Diagnostic Tool for further information.
Table 1. Wire Colors
Color Use/Function
Red Battery-level power circuits and 5 volt
supply circuits
Black Heavy current grounds
Green Signal grounds
White Other circuits
Twisted Pair (Yellow/Green) Yellow Green CANbus
CAN-Hi CAN-Lo
Twisted Pair (Dk Blue/Pink and Dk Blue/White) Dk Blue/Pink CANbus (Mazda)
CAN-Hi CAN-Lo
Dk Blue/White
Letter on the VSM BUS Use/Function
R Regulated Output Voltage
D Driver
I Input
SYMBOL DEFINITIONS
See Table 2 for description of symbol definitions.
Table 2. Symbol Definitions
18/04/2022 19:17 Document
Table 2. Symbol Definitions

Symbol Name Definition
Type S Identifies information for UL Safety rated trucks. Applicable trucks are rated for GS, LPS,
and DS depending on fuel type.
Arrow Symbol Go to specified page of schematic, located in lower right corner in the hexagon symbol.
-----X Go to specified sheet of diagram. Sheet number is located in lower right corner of figure.
DIAGRAMS MANUAL APPLICATIONS

See Table 3 for the correct diagrams service manual for your lift truck.
Table 3. 1-9 Ton Diagrams Manual Applications
Electrical Wiring Diagrams Manual

Unit Code Production Date
Schematic Diagram Number
Prior to August 2008 8525590 8516519 8000 SRM 1152
August, 2008 to April, 1665405 1665404 8000 SRM 1387
2009
May, 2009 to December 1688540 1688539 8000 SRM 1409
E010, F001
2012
January, 2013 to April 4051618 4051617 8000 SRM 1585
2014
April, 2014 ===> 4100474 4100473 8000 SRM 1689
August, 2008 to April, 1665405 1665404 8000 SRM 1387
2009
F187, L177
May, 2009 to December 1688540 1688539 8000 SRM 1409
2012
January, 2013 ===> 4051618 4051617 8000 SRM 1585
August, 2008 to December 1665405 1665404 8000 SRM 1387
2009
G004
January 2010 to January 1688540 1688539 8000 SRM 1409
2012
January 2012 ===> 4051618 4051617 8000 SRM 1585
N005, D024, All 8525590 8516519 8000 SRM 1152
H006
E024 August, 2008 to April, 1665405 1665404 8000 SRM 1387
2009
May, 2009 ===> 1688540 1688539 8000 SRM 1409
J006 August, 2008 to April, 1665405 1665404 8000 SRM 1387
2009
May, 2009 ===> 1688540 1688539 8000 SRM 1409
F024 All 4051618 4051617 8000 SRM 1585
K006 Prior to April 2014 4051618 4051617 8000 SRM 1585
April, 2014 to April, 2016 4100474 4100473 8000 SRM 1689
18/04/2022 19:17 Document
Table 3. 1-9 Ton Diagrams Manual Applications

Electrical Wiring Diagrams Manual
Unit Code Production Date
Schematic Diagram Number
H135-155FT May, 2016 ===> 4100474 4100473 8000 SRM 1689
K006
H6.0-7.0FT May, 2016 ===> 4119055 4119054 8000 SRM 1904
K006
P005 Prior to January 2010 1665405 1665404 8000 SRM 1387
January 2010 ===> 1688540 1688539 8000 SRM 1409
R005 All 4051618 4051617 8000 SRM 1585
Prior to April 2014 4051618 4051617 8000 SRM 1585
G024 April 2014 to March 2015 4100474 4100473 8000 SRM 1689
April 2015 ===> 4119055 4119054 8000 SRM 1904
S005
April 2014 ===> 4100474 4100473 8000 SRM 1689
H004
April 2014 ===> 4100474 4100473 8000 SRM 1689
A299 May, 2009 ===> 1688540 1688539 8000 SRM 1409
B299 Prior to April 2014 4051618 4051617 8000 SRM 1585
April 2014 to March 2015 4100474 4100473 8000 SRM 1689
April 2015 to December 4119055 4119054 8000 SRM 1904
2016
G187, N177 April 2014 ===> 4100474 4100473 8000 SRM 1689
F010, G001, January 2015 ===> 4119055 4119054 8000 SRM 1753
H187
P177 January 2015 to December 4119055 4119054 8000 SRM 1753
2020
J004, U005 April 2015 ===> 4119055 4119054 8000 SRM 1904
L006 October 2015 to February 4119055 4119054 8000 SRM 1904
2020
C299 December 2016 to May 4119055 4119054 8000 SRM 1904
2020
N006 February 2020 ===> 4119055 4119054 8000 SRM 1904
D299 March 2020 ===> 4119055 4119054 8000 SRM 1904
P177 December 2020 ===> 4282169 4282168 8000 SRM 2400
L006 December 2020 ===> 4282169 4282168 8000 SRM 2400
N006 December 2020 ===> 4282169 4282168 8000 SRM 2400
D299 December 2020 ===> 4282169 4282168 8000 SRM 2400
P006 February 2020 ===> 4282169 4282168 8000 SRM 2400
Diagrams and Schematics
18/04/2022 19:17 Document
Figure 1. Electrical Schematic (Sheet 1 of 53)
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
Figure 2. Wiring Diagram (Sheet 1 of 33)
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
Figure 3. NMHG/HYG 4-5T Wet Drive Axle - Hydraulic Schematic for 4-5.5T Pneumatic and
Cushion Lift Truck Models
18/04/2022 19:17 Document
Figure 4. Hydraulic Schematic - Dana 4-5T Wet Drive Axle for 4-5.5T Pneumatic and Cushion
Lift Truck Models
18/04/2022 19:17 Document
Figure 5. Hydraulic Schematic - Cast Iron Transmission for 4-5.5T Pneumatic and Cushion
Lift Truck Models
18/04/2022 19:17 Document
Figure 6. Hydraulic Schematic - Manual Control Valve for 4-5.5T Pneumatic and Cushion Lift
Truck Models
18/04/2022 19:17 Document
Figure 7. Hydraulic Schematic - Electronic Control Valve with Variable Displacement Pump
for 4-5.5T Pneumatic and Cushion Lift Truck Models (Sheet 1 of 2)
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
18/04/2022 19:17 Document
Figure 9. Hydrualic Schematic - Electronic Hydraulic Fan Drive for 4-5.5T Pneumatic and
Cushion Lift Truck Models (Sheet 1 of 2)
18/04/2022 19:17 Document
Figure 9. Hydrualic Schematic - Electronic Hydraulic Fan Drive for 4-5.5T Pneumatic and
Cushion Lift Truck Models (Sheet 2 of 2)
18/04/2022 19:17 Document
Figure 10. Hydraulic Schematic - Electronic Control Valve With Vairable Displacement Pump
for 6-7T Cushion Lift Truck Models
18/04/2022 19:17 Document
Figure 11. Hydraulic Schematic - Electronic Hydraulic Fan Drive for 6-7T Cushion Lift Truck
Models
18/04/2022 19:17 Document
Figure 12. Hydraulic Schematic - Electronic Control Valve for 6-7T Pneumatic Lift Truck
Models
18/04/2022 19:17 Document
Figure 13. Hydraulic Schematic - Manual Control Valve for 6-7T Pneumatic and Cushion Lift
Truck Models
18/04/2022 19:17 Document
Figure 14. Hydraulic Schematic - Transmission for 6-7T Pneumatic and Cushion Lift Truck
Models (Sheet 1 of 3)
18/04/2022 19:17 Document
Figure 14. Hydraulic Schematic - Transmission for 6-7T Pneumatic and Cushion Lift Truck
Models (Sheet 2 of 3)
18/04/2022 19:17 Document
Figura 14. Esquema Hidráulico - Transmissão para Modelos de Caminhão Elevador

Pneumático e Amortecido 6-7T (Folha 3 de 3)
18/04/2022 19:17 Document
Figura 15. Esquema Hidráulico - Válvula de Controle Eletrônico e Sistema de Freio para
Modelos de Empilhadeira Pneumática 8-9T (Folha 1 de 2)
18/04/2022 19:17 Document
Figura 15. Esquema Hidráulico - Válvula de Controle Eletrônico e Sistema de Freio para
18/04/2022 19:17 Document
Figura 16. Esquema Hidráulico - Sistema de Resfriamento de Transmissão e Freio para

18/04/2022 19:17 Document
Figura 16. Esquema Hidráulico - Sistema de Resfriamento de Transmissão e Freio para


Diagramas e Esquemas 2 H 155

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Diagramas e Esquemas 2 H 155

Uploaded by

Copyright:

Available Formats

18/04/2022 19:17 Document

PARTE NO. 4128428 8000 SRM 1904

General Information About Diagrams and Schematics

General Information About Diagrams and Schematics

Table 1. Wire Colors

Table 2. Symbol Definitions

DIAGRAMS MANUAL APPLICATIONS

Table 3. 1-9 Ton Diagrams Manual Applications

Electrical Wiring Diagrams Manual

Table 3. 1-9 Ton Diagrams Manual Applications

Diagrams and Schematics

Figure 1. Electrical Schematic (Sheet 1 of 53)

Figure 1. Electrical Schematic (Sheet 2 of 53)

Figure 1. Electrical Schematic (Sheet 3 of 53)

Figure 1. Electrical Schematic (Sheet 4 of 53)

Figure 1. Electrical Schematic (Sheet 5 of 53)

Figure 1. Electrical Schematic (Sheet 6 of 53)

Figure 1. Electrical Schematic (Sheet 7 of 53)

Figure 1. Electrical Schematic (Sheet 8 of 53)

Figure 1. Electrical Schematic (Sheet 9 of 53)

Figure 1. Electrical Schematic (Sheet 10 of 53)

Figure 1. Electrical Schematic (Sheet 11 of 53)

Figure 1. Electrical Schematic (Sheet 12 of 53)

Figure 1. Electrical Schematic (Sheet 13 of 53)

Figure 1. Electrical Schematic (Sheet 14 of 53)

Figure 1. Electrical Schematic (Sheet 15 of 53)

Figure 1. Electrical Schematic (Sheet 16 of 53)

Figure 1. Electrical Schematic (Sheet 17 of 53)

Figure 1. Electrical Schematic (Sheet 18 of 53)

Figure 1. Electrical Schematic (Sheet 19 of 53)

Figure 1. Electrical Schematic (Sheet 20 of 53)

Figure 1. Electrical Schematic (Sheet 21 of 53)

Figure 1. Electrical Schematic (Sheet 22 of 53)

Figure 1. Electrical Schematic (Sheet 23 of 53)

Figure 1. Electrical Schematic (Sheet 24 of 53)

Figure 1. Electrical Schematic (Sheet 25 of 53)

Figure 1. Electrical Schematic (Sheet 26 of 53)

Figure 1. Electrical Schematic (Sheet 27 of 53)

Figure 1. Electrical Schematic (Sheet 28 of 53)

Figure 1. Electrical Schematic (Sheet 29 of 53)

Figure 1. Electrical Schematic (Sheet 30 of 53)

Figure 1. Electrical Schematic (Sheet 31 of 53)

Figure 1. Electrical Schematic (Sheet 32 of 53)

Figure 1. Electrical Schematic (Sheet 33 of 53)

Figure 1. Electrical Schematic (Sheet 34 of 53)

Figure 1. Electrical Schematic (Sheet 35 of 53)

Figure 1. Electrical Schematic (Sheet 36 of 53)

Figure 1. Electrical Schematic (Sheet 37 of 53)

Figure 1. Electrical Schematic (Sheet 38 of 53)

Figure 1. Electrical Schematic (Sheet 39 of 53)

Figure 1. Electrical Schematic (Sheet 40 of 53)

Figure 1. Electrical Schematic (Sheet 41 of 53)

Figure 1. Electrical Schematic (Sheet 42 of 53)

Figure 1. Electrical Schematic (Sheet 43 of 53)

Figure 1. Electrical Schematic (Sheet 44 of 53)

Figure 1. Electrical Schematic (Sheet 45 of 53)

Figure 1. Electrical Schematic (Sheet 46 of 53)

Figure 1. Electrical Schematic (Sheet 47 of 53)

Figure 1. Electrical Schematic (Sheet 48 of 53)

Figure 1. Electrical Schematic (Sheet 49 of 53)

Figure 1. Electrical Schematic (Sheet 50 of 53)

Figure 1. Electrical Schematic (Sheet 51 of 53)

Figure 1. Electrical Schematic (Sheet 52 of 53)