CAPACITIES AND

SPECIFICATIONS
J1.6-2.0XMT (J30-40XMT) [J160]

PART NO. 1554636 8000 SRM 1080

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity
to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric
lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force
to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the
unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and
when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from
the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Capacities and Specifications Table of Contents

TABLE OF CONTENTS

General ............................................................................................................................................................... 1
Lubrication Specifications ................................................................................................................................. 2
Hydraulic System............................................................................................................................................... 2
Steering System ................................................................................................................................................. 3
Tire Sizes ............................................................................................................................................................ 4
Torque Specifications ......................................................................................................................................... 5
Electrical ........................................................................................................................................................ 5
Steering System............................................................................................................................................. 5
Hydraulic System .......................................................................................................................................... 5
Manual Hydraulic Valve ............................................................................................................................... 5
Transaxle........................................................................................................................................................ 6
Transaxle Assembly ........................................................................................................................................... 6
Travel Speeds ..................................................................................................................................................... 7
Battery................................................................................................................................................................ 8

This section is for the following models:

J1.6-2.0XMT (J30-40XMT) [J160]

©2009 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
8000 SRM 1080 General

General
European
Grade Right Angle Aisle
Model Wheel Base Turning Radius
Clearance Clearance 1
1290.0 mm (50.8 in.) 31% 1470.0 mm (57.9 in.) 2581.0 mm (101.6 in.)
J1.6XMT
1385.0 mm (54.5 in.) 29% 1565.0 mm (61.6 in.) 2676.0 mm (105.4 in.)
1385.0 mm (54.5 in.) 29% 1565.0 mm (61.6 in.) 2676.0 mm (105.4 in.)
J1.8XMT
1495.0 mm (58.9 in.) 27% 1675.0 mm (65.9 in.) 2786.0 mm (109.6 in.)
1385.0 mm (54.5 in.) 29% 1565.0 mm (61.6 in.) 2676.0 mm (105.4 in.)
J2.0XMT
1495.0 mm (58.9 in.) 27% 1675.0 mm (65.9 in.) 2786.0 mm (109.6 in.)
1
Equipped with two-stage mast and carrying a 762 mm (30 in.) long × 813 mm (32 in.) wide load.

U.S.
Grade Right Angle Aisle
Model Wheel Base Turning Radius
Clearance Clearance 1
J30ZT 1290.0 mm (50.8 in.) 32% 1470.0 mm (57.9 in.) 2581.0 mm (101.6 in.)
J35ZT 1385.0 mm (54.5 in.) 30% 1565.0 mm (61.6 in.) 2676.0 mm (105.4 in.)
J40ZT 1385.0 mm (54.5 in.) 30% 1565.0 mm (61.6 in.) 2786.0 mm (109.6 in.)
1
Equipped with two-stage mast and carrying a 762 mm (30 in.) long × 813 mm (32 in.) wide load.

Specifications
Maximum Gross Vehicle Weight 5600 kg (12,346 lb)
Counterweight 670 kg (1477 lb)
Maximum Load 1815 kg (4000 lb)
Brake Drawbar Drag (BDBD) @125 lbs Pedal Effort 1633 kg (3600 lb)

1
Hydraulic System 8000 SRM 1080

Lubrication Specifications
Application
Lubrication Area
Standard
ISO VG 46 Antiwear Hydraulic
Hydraulic System
Oil (HCE-140)
ISO VG 46 Antiwear Hydraulic
Brake Master Cylinder
Oil (HCE-140)
ISO VG 46 Antiwear Hydraulic
Steering System Fluid Oil (HCE-140)
(Drawn from Hydraulic Tank)
Multipurpose (Lithium Complex)
Grease Grease with 2 to 4% Molybdenum
Disulfide
Lift Chains and Sheaves SAE 20 Motor Oil API CC/SG
Operator Controls Silicone Spray Lubricant
Freezer/Food Processing
Low Temperature Hydraulic Oil
(Exxon Univis® HVI 26)
Low Temperature Hydraulic Oil
(Exxon Univis® HVI 26)
10W Hydraulic Oil
(Exxon Univis® HVI 26 )
(Drawn from Hydraulic Tank)
Multipurpose (Lithium Complex)
Grease with 2 to 4% Molybdenum
Disulfide
SAE 20 Motor Oil API CC/SG
Silicone Spray Lubricant

Hydraulic System
Hydraulic Pump
Displacement 17 cc/rev
Operating Temperature 0 to 80 C (32 to 176 F)
Filtration 10 Micron Nominal
Max Pressure 18.1 MPa (2611 psi)
Max Peak Pressure 20.6 MPa (2902 psi)
36/48 Volt DC Motor
Hydraulic Lift Motor
@ 36 Volts @ 48 Volts
Power 9 kW (12 hp) 12 kW (16 hp)
Speed 600-3000 RPM
Thermal Rating S3 = 15% S3 = 15%
Brush Wear LED Indicator on Display Panel
Insulation Class "H"
Hydraulic System
Main Relief Pressure (Manual Valve) 17.9 MPa (2600 psi)
Main Relief Pressure (Electro-Valve) 17.9 MPa (2600 psi)
Secondary Relief Valve 13.8 MPa (2000 psi)
Tank Capacity (To Full Mark) 19.0 liter (20.1 qt)
System Capacity 21.0 liter (22.2 qt)

2
8000 SRM 1080 Steering System

Steering System
System Specifications
Steering System
Normal Operating Temperature 49 to 60 C (120 to 140 F)
Steering Control Unit
Displacement 63 cm 3 /rev (3.84 cu in. 3 /rev)
Relief Valve 1 7.5 MPa (1100 psi)
Steering Pump Motor
Voltage 36 Volts DC 48 Volts DC
Speed 2100 RPM 1850 RPM
Output 0.80 kW (1.07 HP) 0.80 kW (1.07 HP)
Steering Gear Pump
Displacement 4.23 cm 3 /rev (.258 in. 3 /rev)
Relief Valve Not Applicable
Steering Actuator
Max Torque 570 N•m (420 lbf ft)
Oil Pressure (Max Torque) 6.1 MPa (885 psi)
Range of Motion 185
1
Refers to anti-kickback check valve. Anti-cavitation check valve is not adjustable.

3
Tire Sizes 8000 SRM 1080

Tire Sizes
European
Drive

Model Tire Wheel

Size Description Quantity Size Description Quantity

Solid Locking Ring
18 × 7 - 8 2 4.33R-8 2
J1.6-1.8XMT Pneumatic Wheel
18 × 7 - 12.1 Solid Cushion 2 Cast Wheel 2
Solid Locking Ring
200/50-10 2 6.50F-10 2
J2.0XMT Pneumatic Wheel
18 × 7 - 12.1 Solid Cushion 2 Cast Wheel 2

European
Steer
Model Tires Wheel
Size Description Quantity Size Description Quantity
J1.6-1.8- Solid Locking Ring
15 × 4.5 - 8 2 4.33R-8 2
2.0XMT Pneumatic Wheel

U.S.
Drive

Model Tire Wheel

Size Description Quantity Size Description Quantity

Solid Locking Ring
18 × 7 - 8 2 4.33R-8 2
J30-35ZT Pneumatic Wheel
18 × 7 - 12.1 Solid Cushion 2 Cast Wheel 2
Solid Locking Ring
200/50-10 2 6.50F-10 2
J40ZT Pneumatic Wheel
18 × 7 - 12.1 Solid Cushion 2 Cast Wheel 2

U.S.
Steer
Model Tires Wheel
Size Description Quantity Size Description Quantity
Solid Locking Ring
15 × 4.5 - 8 2 4.33R-8 2
J30-35-40ZT Pneumatic Wheel
15 × 4 × 11.2 Solid Cushion 2 Cast Wheel 2

4
8000 SRM 1080 Torque Specifications

Torque Specifications
ELECTRICAL Steering Gear Pump Outlet Fitting (1 Place)
56 N•m (41 lbf ft)
Controller Terminals (All Locations)
13 N•m (115 lbf in) Steering Gear Pump Plug
18 N•m (13 lbf ft)
Steering Potentiometer Jam Nut
1.25 N•m (11.00 lbf in) HYDRAULIC SYSTEM
Accelerator Position Sensor Filter Housing to Tank (2 Places)
2.2 N•m (19.0 lbf in) 8 N•m (72 lbf in)

STEERING SYSTEM Filter Housing Cover (4 Places)

6 N•m (53 lbf in)
Steer Pump Motor to Lower Bracket (2
Places) (Loctite® 242) Pump Motor to Motor Bracket (4 Places)
15 N•m (133 lbf in) 48 N•m (35 lbf ft)

Steer Pump Motor to Upper Bracket (2 Motor Bracket to Frame (4 Places)

Places) (Loctite® 242) 48 N•m (35 lbf ft)
3 N•m (26 lbf in)
Lift Pump to Motor (2 Places)
Upper Bracket to Frame (3 Places) 61 N•m (45 lbf ft)
(Loctite® 242)
25 N•m (19 lbf ft) Lift Pump Hydraulic Fittings (2 Places)
80 N•m (59 lbf ft)
Steer Pump Motor to Pump (2 Places) (Maximum)
(Loctite® 242)
15 N•m (133 lbf in) Auxiliary Hose Mounting Plate (2 Places)
61 N•m (45 lbf ft)
Steering Actuator to Frame (3 Places)
290 N•m (214 lbf ft) MANUAL HYDRAULIC VALVE
Steering Control Unit Fittings (4 Places) Relief Valve Retaining Nuts (1 Each)
40 N•m (30 lbf ft) 5 N•m (44 lbf in)

Steering Control Unit Capscrews (4 Places) Section Retaining Stud Nuts (Front) (1 Place)
40 N•m (30 lbf ft) 24 N•m (18 lbf ft)

Steering Encoder and Horn Contac- Section Retaining Stud Nuts (Rear) (2 Places)
tor (4 Places) 10 N•m (89 lbf in)
.5 N•m (4 lbf in)

Steering Gear Pump Inlet Fitting (1 Place)

80 N•m (59 lbf ft)

5
Transaxle Assembly 8000 SRM 1080

TRANSAXLE Oil Drain Plug (1 Each)

40 N•m (30 lbf ft)
Transaxle to Frame (5 Each) (Loctite® 271)
220 N•m (162 lbf ft) Breather (1 Each)
10 N•m (89 lbf in)
Drive Motor to Transaxle (4 Each)
(Loctite® 271) Brake Bleed Valve (1 Each)
48 N•m (35 lbf ft) 10 N•m (89 lbf in)

Wheel Lugs (5 Each) Brake Passage Plugs (2 Each)

170 N•m (125 lbf ft) 10 N•m (89 lbf in)

Trunnion Caps (2 Each) (Loctite® 290) Wheel Hub Capscrews (1 Each)

35 N•m (26 lbf ft) 280 N•m (207 lbf ft)

Oil Fill Plug (1 Each)

40 N•m (30 lbf ft)

Transaxle Assembly
Function Specification
Traction Motor 36 Volts AC 48 Volts AC
Power 4.80 kW (6.43 hp) 5.00 kW (6.70 hp)
Stator Resistance 6.10 ±0.10 ohms 10.00 ±0.10 ohms
Gear Ratio 25.6:1
Drive Wheel Load 1080 kg (2380 lb)
Fluid Type Hydraulic Oil (JDM J20)
350.0 cc (21.4 in. 3 )
Fluid Capacity
0.35 liter (0.37 qt)
Brake Specifications
Torque at Axle 1795 N•m (1324 lbf ft)
Hold on Grade (Loaded) 16% Grade
Hold on Grade (No Load) 25% Grade

6
8000 SRM 1080 Travel Speeds

Travel Speeds
European
Maximum Travel Speed
Extended
Model Voltage No Load Full Load
Shift
kph mph kph mph
ON 14.3 8.9 13.0 8.1
J1.6XMT 48
OFF 14.3 8.9 14.1 8.8
ON 14.3 8.9 12.8 8.0
J1.8XMT 48
OFF 14.3 8.9 14.0 8.7
ON 14.3 8.9 11.9 7.4
J2.0XMT 48
OFF 14.3 8.9 13.8 8.6

U.S.
Maximum Travel Speed
Extended
Model Voltage No Load Full Load
Shift
kph mph kph mph
ON 13.2 8.2 13.0 8.1
36
OFF 14.3 8.9 14.0 8.7
J30ZT
ON 14.3 8.9 12.7 7.9
48
OFF 14.3 8.9 14.1 8.8
ON 13.2 8.2 13.0 8.1
36
OFF 14.3 8.9 14.0 8.7
J35ZT
ON 14.3 8.9 12.4 7.7
48
OFF 14.3 8.9 14.0 8.7
ON 13.2 8.2 13.0 8.1
36
OFF 14.3 8.9 14.0 8.7
J40ZT
ON 14.3 8.9 11.9 7.4
48
OFF 14.3 8.9 13.8 8.6

7
Battery 8000 SRM 1080

Battery

Figure 1. Battery Compartment Dimensions

Battery Compartment Dimensions (European)

Height (Z)
Model Wheel Base Width (X) Length (Y)
BS Battery DIN Battery 1
1290.0 mm 546.0 mm 673.0 mm 647.0 mm
990 mm (39 in.)
(50.8 in.) (21.5 in.) (26.5 in.) (25.5 in.)
J1.6XMT
1385.0 mm 641.0 mm 673.0 mm 647.0 mm
990 mm (39 in.)
(54.5 in.) (25.2 in.) (26.5 in.) (25.5 in.)
1385.0 mm 641.0 mm 673.0 mm 647.0 mm
990 mm (39 in.)
(54.5 in.) (25.2 in.) (26.5 in.) (25.5 in.)
J1.8XMT
1495.0 mm 751.0 mm 673.0 mm 647.0 mm
990 mm (39 in.)
(58.9 in.) (29.6 in.) (26.5 in.) (25.5 in.)
1385.0 mm 641.0 mm 673.0 mm 647.0 mm
990 mm (39 in.)
(54.5 in.) (25.2 in.) (26.5 in.) (25.5 in.)
J2.0XMT
1495.0 mm 751.0 mm 673.0 mm 647.0 mm
990 mm (39 in.)
(58.9 in.) (29.6 in.) (26.5 in.) (25.5 in.)
1
Measurement with acid plate and appropriate counterweight/spacer installed.

Battery Compartment Dimensions (U.S.)

Height (Z)
Model Wheel Base Width (X) Length (Y)
High Battery Low Battery 1
1290.0 mm 546.0 mm 663.0 mm 587.00 mm
J30ZT 990 mm (39 in.)
(50.8 in.) (21.5 in.) (26.1 in.) (23.12 in.)
1
Measurement with acid plate and appropriate counterweight/spacer installed.

8
8000 SRM 1080 Battery

Battery Compartment Dimensions (U.S.)

Height (Z)
Model Wheel Base Width (X) Length (Y)
High Battery Low Battery 1
1385.0 mm 641.0 mm 663.0 mm 587.00 mm
J35ZT 990 mm (39 in.)
(54.5 in.) (25.2 in.) (26.1 in.) (23.12 in.)
1385.0 mm 641.0 mm 663.0 mm 587.00 mm
J40ZT 990 mm (39 in.)
(54.5 in.) (25.2 in.) (26.1 in.) (23.12 in.)
1
Measurement with acid plate and appropriate counterweight/spacer installed.

Battery Discharge Rate (European.) 1

Max Amp Hours Max kW Hours
Model Wheel Base Type
48 V 48 V

1290.0 mm DIN 400 18.2

(50.8 in.) BS 602 28.9
J1.6XMT
1385.0 mm DIN 500 24.0
(54.5 in.) BS 630 30.2

1385.0 mm DIN 500 23.5

(54.5 in.) BS 720 34.5
J1.8XMT
1495.0 mm DIN 600 28.8
(58.9 in.) BS 720 34.5

1385.0 mm DIN 500 23.5

(54.5 in.) BS 720 34.5
J2.0XMT
1495.0 mm DIN 600 28.8
(58.9 in.) BS 720 34.5
1
Calculated using 6-hour rate.

Battery Discharge Rate (U.S.) 1

Max Amp Hours Max kW Hours
Model
36 V 48 V 36 V 48 V
J30ZT 880 660 30.6 30.5
J35ZT 1100 770 38.2 35.8
J40ZT 1100 770 38.2 35.8
1
Calculated using 6-hour rate.

9
Battery 8000 SRM 1080

Figure 2. Battery Dimensions

Battery Specifications (European)

Type Wheel
Model Weight Width (X) Length (Y) Height (Z)
(48 V) Base
673 kg 826.0 mm 533.0 mm
MIN 627.0 mm
1290.0 mm (1484 lb) (32.5 in.) (21.0 in.)
(24.7 in.)
(50.8 in.) 743 kg 836.0 mm 543.0 mm
MAX MAX
(1638 lb) (32.9 in.) (21.4 in.)
DIN 1
813 kg 826.0 mm 628.0 mm
MIN 627.0 mm
1385.0 mm (1792 lb) (32.5 in.) (24.7 in.)
(24.7 in.)
(54.5 in.) 899 kg 836.0 mm 638.0 mm
MAX MAX
(1982 lb) (32.9 in.) (25.1 in.)
J1.6XMT
800 kg 977.0 mm 533.0 mm
MIN 670.0 mm
1290.0 mm (1764 lb) (38.5 in.) (21.0 in.)
(26.4 in.)
(50.8 in.) 1100 kg 987.0 mm 543.0 mm
MAX MAX
(2425 lb) (38.9 in.) (21.4 in.)
BS
800 kg 977.0 mm 628.0 mm
MIN 670.0 mm
1385.0 mm (1764 lb) (38.5 in.) (24.7 in.)
(26.4 in.)
(54.5 in.) 1200 kg 987.0 mm 638.0 mm
MAX MAX
(2646 lb) (38.9 in.) (25.1 in.)
1
Used with acid plate and appropriate counterweight/spacer installed.

10
8000 SRM 1080 Battery

Battery Specifications (European)

Type Wheel
Model Weight Width (X) Length (Y) Height (Z)
(48 V) Base
813 kg 826.0 mm 628.0 mm
MIN 627.0 mm
1385.0 mm (1792 lb) (32.5 in.) (24.7 in.)
(24.7 in.)
(54.5 in.) 899 kg 836.0 mm 638.0 mm
MAX MAX
(1982 lb) (32.9 in.) (25.1 in.)
DIN 1
962 kg 826.0 mm 738.0 mm
MIN 627.0 mm
1495.0 mm (2121 lb) (32.5 in.) (29.1 in.)
(24.7 in.)
(58.9 in.) 1064 kg 836.0 mm 748.0 mm
MAX MAX
(2346 lb) (32.9 in.) (29.4 in.)
J1.8XMT
1000 kg 977.0 mm 628.0 mm
MIN 670.0 mm
1385.0 mm (2205 lb) (38.5 in.) (24.7 in.)
(26.4 in.)
(54.5 in.) 1200 kg 987.0 mm 638.0 mm
MAX MAX
(2646 lb) (38.9 in.) (25.1 in.)
BS
1000 kg 977.0 mm 738.0 mm
MIN 670.0 mm
1495.0 mm (2205 lb) (38.5 in.) (29.1 in.)
(26.4 in.)
(58.9 in.) 1300 kg 987.0 mm 748.0 mm
MAX MAX
(2866 lb) (38.9 in.) (29.4 in.)
813 kg 826.0 mm 628.0 mm
MIN 627.0 mm
1385.0 mm (1792 lb) (32.5 in.) (24.7 in.)
(24.7 in.)
(54.5 in.) 899 kg 836.0 mm 638.0 mm
MAX MAX
(1982 lb) (32.9 in.) (25.1 in.)
DIN 1
962 kg 826.0 mm 738.0 mm
MIN 670.0 mm
1495.0 mm (2121 lb) (32.5 in.) (29.1 in.)
(26.4 in.)
(58.9 in.) 1064 kg 836.0 mm 748.0 mm
MAX MAX
(2346 lb) (32.9 in.) (29.4 in.)
J2.0XMT
1225 kg 977.0 mm 628.0 mm
MIN 670.0 mm
1385.0 mm (2701 lb) (38.5 in.) (24.7 in.)
(26.4 in.)
(54.5 in.) 1300 kg 987.0 mm 638.0 mm
MAX MAX
(2866 lb) (38.9 in.) (25.1 in.)
BS
1000 kg 977.0 mm 738.0 mm
MIN 627.0 mm
1495.0 mm (2205 lb) (38.5 in.) (29.1 in.)
(24.7 in.)
(58.9 in.) 1300 kg 987.0 mm 748.0 mm
MAX MAX
(2866 lb) (38.9 in.) (29.4 in.)
1
Used with acid plate and appropriate counterweight/spacer installed.

11
Battery 8000 SRM 1080

Battery Specifications (U.S.)

Wheel Type Length
Model Weight (approximate) Width (X) Height (Z)
Base (36/48 V) (Y)
775 kg 970.0 mm 508.0 mm
MIN
(1700 lb) (38.2 in.) (20.0 in.) 579.0 mm
Low 1
1000 kg 986.0 mm 538.0 mm (22.8 in.)
MAX
1290.0 mm (2200 lb) (38.8 in.) (21.2 in.)
J30ZT
(50.8 in.) 910 kg 970.0 mm 508.0 mm
MIN
(2000 lb) (38.2 in.) (20.0 in.) 655.0 mm
High
1135 kg 986.0 mm 538.0 mm (25.8 in.)
MAX
(2500 lb) (38.8 in.) (21.2 in.)
955 kg 975.0 mm 597.0 mm
MIN
(2100 lb) (38.4 in.) (23.5 in.) 579.0 mm
Low 1
1090 kg 986.0 mm 635.0 mm (22.8 in.)
MAX
1385.0 mm (2400 lb) (38.8 in.) (25.0 in.)
J35ZT
(54.5 in.) 1140 kg 975.0 mm 597.0 mm
MIN
(2500 lb) (38.4 in.) (23.5 in.) 655.0 mm
High
1270 kg 986.0 mm 635.0 mm (25.8 in.)
MAX
(2800 lb) (38.8 in.) (25.0 in.)
955 kg 975.0 mm 597.0 mm
MIN
(2100 lb) (38.4 in.) (23.5 in.) 579.0 mm
Low 1
1090 kg 986.0 mm 635.0 mm (22.8 in.)
MAX
1385.0 mm (2400 lb) (38.8 in.) (25.0 in.)
J40ZT
(54.5 in.) 1140 kg 975.0 mm 597.0 mm
MIN
(2500 lb) (38.4 in.) (23.5 in.) 655.0 mm
High
1270 kg 986.0 mm 635.0 mm (25.8 in.)
MAX
(2800 lb) (38.8 in.) (25.0 in.)
1
Used with acid plate and appropriate counterweight/spacer installed.

12
 TECHNICAL PUBLICATIONS

8000 SRM 1080 3/09 (2/07)(11/04)(5/04) Printed in U.S.A.