Professional Documents
Culture Documents
B60ZAC (B230)
B80ZAC (B233)
SECTIONS
1 FRAME/DRIVE UNIT
2 ELECTRICAL SYSTEM
5 HYDRAULIC SYSTEM
6 OPTIONS
7 NUMERICAL INDEX
This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can be
made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE B230
07/2009 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ADVANCED COAST CONTROL ..................................................................................................................... 6-22
ADVANCED COAST CONTROL VALVE ASSEMBLY .................................................................................... 6-24
AUXILIARY CONTROL BOX ........................................................................................................................... 3-16
B
BACK-UP ALARM ........................................................................................................................................... 6-12
BATTERY DISCONNECT ............................................................................................................................... 1-6
BATTERY RETENTION .................................................................................................................................. 1-10
GALVANIZED - B233 .................................................................................................................................. 1-11
BATTERY ROLLER ASSEMBLY .................................................................................................................... 6-26
BATTERY SPACER ........................................................................................................................................ 1-8
BRAKE ASSEMBLY
B230 ............................................................................................................................................................ 3-18
B233 ............................................................................................................................................................ 3-19
C
CASTER ASSEMBLY ...................................................................................................................................... 4-2
HEAVY DUTY ............................................................................................................................................. 4-4
HEAVY DUTY - SEALED BEARINGS ........................................................................................................ 4-6
COAST CONTROL
MANUAL STEERING .................................................................................................................................. 6-18
POWER ASSIST STEERING ...................................................................................................................... 6-20
CONTROLLER ENCLOSURE ......................................................................................................................... 2-6
CONVENIENCE TRAY .................................................................................................................................... 6-14
COVERS ......................................................................................................................................................... 1-4
D
DECAL AND PLATE LOCATION .................................................................................................................... 1-2
DOUBLE PALLET FORK OPTION
B233 ............................................................................................................................................................ 4-20
B233 - 13.4 IN. BATTERY BOX FINISHED ................................................................................................ 6-17
CORROSION/FOOD PROCESSING - B233 .............................................................................................. 4-22
FOOD PROCESSING - B233 ..................................................................................................................... 6-16
DRIVE UNIT ASSEMBLY
B230 ............................................................................................................................................................ 1-14
B233 ............................................................................................................................................................ 1-16
POWER ASSIST STEERING ...................................................................................................................... 1-18
DUAL LOAD WHEEL
SEALED BEARINGS - B233 ....................................................................................................................... 4-21
STANDARD ................................................................................................................................................. 4-19
E
EE CONTACTOR ASSEMBLY
B233 ............................................................................................................................................................ 2-8
ELECTRICAL ASSEMBLY .............................................................................................................................. 2-2
DESCRIPTION PAGE
H
HYDRAULIC ASSEMBLY
B230 ............................................................................................................................................................ 5-2
B233 ............................................................................................................................................................ 5-4
HYDRAULIC POWER UNIT
B230 ............................................................................................................................................................ 5-6
B233 ............................................................................................................................................................ 5-8
I
INTERFACE CABLE ASSEMBLY ................................................................................................................... 6-2
L
LIFT CYLINDER ASSEMBLY .......................................................................................................................... 5-10
LIFT LINKAGE ................................................................................................................................................. 4-8
CORROSION/FOOD PROCESSING .......................................................................................................... 4-12
LOAD BACKREST .......................................................................................................................................... 6-6
BOLT-ON .................................................................................................................................................... 6-8
M
MASTER DRIVE UNIT
B230 - MANUAL STEERING ...................................................................................................................... 1-20
B230 - POWER ASSIST STEERING .......................................................................................................... 1-32
B233 - MANUAL STEERING (→ 6/2008) .................................................................................................. 1-24
B233 (6/2008 →) ........................................................................................................................................ 1-28
B233 - POWER ASSIST STEERING .......................................................................................................... 1-36
R
RF TERMINAL ................................................................................................................................................. 6-4
S
SINGLE LOAD WHEEL
FOUR BEARING ......................................................................................................................................... 4-17
FOUR BEARING SEALED - B233 .............................................................................................................. 4-18
TWO BEARING ........................................................................................................................................... 4-15
TWO BEARING SEALED ............................................................................................................................ 4-16
STEER HANDLE ARM ASSEMBLY
MANUAL STEERING .................................................................................................................................. 3-2
POWER ASSIST STEERING (→ 5/2009) .................................................................................................. 3-8
POWER ASSIST STEERING (6/2009 →) .................................................................................................. 3-10
STEER HANDLE ASSEMBLY ......................................................................................................................... 3-6
STEER SWIVEL ASSEMBLY
MANUAL STEERING .................................................................................................................................. 3-4
STEER SWIVEL ASSEMBLY
POWER ASSIST STEERING (→ 5/2009) .................................................................................................. 3-12
POWER ASSIST STEERING (6/2009 →) .................................................................................................. 3-14
STROBE LIGHT
POLE MOUNTED ........................................................................................................................................ 6-10
DESCRIPTION PAGE
T
TRACTION MOTOR
B230 ............................................................................................................................................................ 1-40
B233 ............................................................................................................................................................ 1-42
W
WIRE HARNESS
THERMOSTAT ............................................................................................................................................ 2-10
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N D001H2628
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N D001H2629 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N D001H1553 ↔ S/N D001H3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index (Page 7-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a figure number in the DESCRIPTION
column (FFigure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
1 FRAME/DRIVE UNIT
UNIT CODE B230
07/2009 NORTH AMERICA
SECTION 1
FRAME/DRIVE UNIT
DESCRIPTION PAGE
FOOTNOTES:
a Used for Shim Storage
COVERS
KEY:
A: Manual Steering
B: Power Assisted Steering
QTY
ITEM PART NO. DESCRIPTION A B
1 335989 Information Case (Information Case) ......................................................... 1 1
2 335991 Cover (Information Case) (Information Case) ............................................ 1 1
3 1473743 Floormat ..................................................................................................... 1 1
4 1468389 Cover (Front) .............................................................................................. 1 ..
4 1633914 Cover (Front) .............................................................................................. .. 1
5 2040664 Rivet ........................................................................................................... 4 4
6 2086099 Cover .......................................................................................................... .. 1
7 4600232 Stud ............................................................................................................ .. 2
8 320156 Washer ....................................................................................................... .. 2
9 1514429 Nut .............................................................................................................. .. 2
9 a 296157 Capscrew (Alternate Part) .......................................................................... .. 2
10 1536943 Cover .......................................................................................................... .. 1
FOOTNOTES:
a Not Illustrated
BATTERY DISCONNECT
ITEM PART NO. DESCRIPTION QTY
1 2085488 Battery Connector (Red) ..................................................................................... 1
1 288835 Battery Connector (Red) ................................................................................ 1
1 2085112 Battery Connector (Gray) .................................................................................... 1
1 1195971 Battery Connector (Gray) ............................................................................... 1
2 2033589 Battery Connector ............................................................................................... 1
3 220359 Screw .................................................................................................................. 4
4 15154 Lockwasher ......................................................................................................... 4
5 15054 Nut ...................................................................................................................... 2
6 264150 Nut ...................................................................................................................... 2
BATTERY SPACER
ITEM PART NO. DESCRIPTION QTY
1 2056430 Spacer ................................................................................................................ 1
1 a 2080789 Spacer (Galvanized) ........................................................................................... 1
2 231417 Capscrew ............................................................................................................ 2
FOOTNOTES:
a Used only on B233
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Used with Polyurethane Wheel and Tire Assembly
FOOTNOTES:
a 6/2009 →
NOTES
NOTES
NOTES
NOTES
NOTES
TRACTION MOTOR
B230
FOOTNOTES:
a Includes Bearing
TRACTION MOTOR
B233
FOOTNOTES:
a Includes Bearing c → PENDING PER ECN 10270201
b Not Illustrated
NOTES
2 ELECTRICAL SYSTEM
UNIT CODE B230
07/2009 NORTH AMERICA
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRICAL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 1476478 Control Box (FFigure 3-8).................................................................................. 1
2 254007 Ignition Switch (Key) ........................................................................................... 1
2 2051870 Ignition Switch (Toggle) ...................................................................................... 1
3 2042675 Horn .................................................................................................................... 1
4 ..... Hyd. Power Unit (B230) (FFigure 5-3)............................................................... 1
4 ..... Hyd. Power Unit (B233) (FFigure 5-4)............................................................... 1
5 2085166 Brake Assembly (B230) (FFigure 3-9)............................................................... 1
5 2084747 Magnetic Brake (B233) (FFigure 3-10).............................................................. 1
6 ..... Steer Motor (FFigure 1-9).................................................................................. 1
7 ..... Traction Motor (B230) (FFigure 1-15)................................................................ 1
7 ..... Traction Motor (B233) (FFigure 1-16)................................................................ 1
8 221420 Capscrew ............................................................................................................ 1
9 197068 Washer ............................................................................................................... 1
10 1382664 Clamp ................................................................................................................. 1
11 2084858 Cable Assy (U) .................................................................................................... 1
12 2085499 Cable Assy (W) ................................................................................................... 1
13 2079891 Contactor ............................................................................................................ 1
14 2085498 Cable Assy (V) .................................................................................................... 1
15 2084860 Cable Assy (Pump +) .......................................................................................... 1
16 2085932 Controller (B230 Manual Steer) .......................................................................... 1
16 2085933 Controller (B230 Power Steer) ............................................................................ 1
16 2085934 Controller (B233 Manual Steer) .......................................................................... 1
16 2094657 Controller (B233 Manual Steer EE) .................................................................... 1
16 2085935 Controller (B233 Power Steer) ............................................................................ 1
16 2094658 Controller (B233 Power Steer EE) ...................................................................... 1
17 2085113 Cable Assy (Contactor +) ................................................................................... 1
18 1331362 Fuse (400 Amp) .................................................................................................. 1
19 2085998 Wire Harness (Main) ........................................................................................... 1
20 2084859 Cable Assy (Pump -) ........................................................................................... 1
21 2080191 Display (Dash) .................................................................................................... 1
21 2311797 Plug ..................................................................................................................... 1
22 2078366 Rail (Grab Rail) ................................................................................................... 1
22 a 2086329 Wire Harness (Grab Rail) ................................................................................... 1
23 c 2794234 Switch (Proximity) ............................................................................................... 1
a 263415 Guard (Wire Harness) ......................................................................................... 1
a 2085872 Cable Assy (Steer Motor +) ................................................................................ 1
a 4601781 Cable Assy (Steer Motor +)(Alternate Part) ........................................................ 1
a 2085873 Cable Assy (Steer Motor -) ................................................................................. 1
ab 2085960 Wire Harness (Tiller)(Std) ................................................................................... 1
a 2058418 Connector (4 Prong) ....................................................................................... 1
a 1369409 Connector (8 Prong) ....................................................................................... 2
a 2048593 Connector (6 Prong) ....................................................................................... 1
ab 4600210 Wire Harness (Tiller)(Power Steer) ..................................................................... 1
ab 4600214 Wire Harness (Tiller)(Power Steer)(Side Glide and/or Freezer) ......................... 1
ab 4000993 Kit-Wire Harness (Tiller)(Power Steer) ............................................................... 1
ab 4000994 Kit-Wire Harness (Tiller)(Power Steer)(Side Glide) ............................................ 1
ab 4000995 Kit-Wire Harness (Tiller)(Power Steer)(Freezer) ................................................ 1
ab 4000996 Kit-Wire Harness (Tiller)(Power Steer)(Side Glide and Freezer) ........................ 1
FOOTNOTES:
a Not Illustrated c 6/2009 →
b Power Steering models →5/2009: Use the
appropriate Kit-Wire Harness when replacing Tiller
Wire Harness
NOTES
CONTROLLER ENCLOSURE
ITEM PART NO. DESCRIPTION QTY
1 2091588 Gasket ................................................................................................................ 1
2 2091587 Enclosure ............................................................................................................ 1
3 2091589 Cover .................................................................................................................. 1
4 1536943 Cover .................................................................................................................. 1
5 2091590 Screw .................................................................................................................. 4
6 136687 Nut ...................................................................................................................... 12
7 2094151 Bolt ...................................................................................................................... 4
8 320156 Washer ............................................................................................................... 4
a 2091534 Wire Harness Freezer/Arctic/Option (FFigure 2-4)............................................ 1
a 2091535 Heater Freezer/Arctic Option .............................................................................. 1
a 2033695 Connector ....................................................................................................... 1
a 2048832 Connector Block ............................................................................................. 1
a 2302852 Pin .................................................................................................................. 2
FOOTNOTES:
a Not Illustrated
EE CONTACTOR ASSEMBLY
B233
NOTES
SECTION 3
STEER HANDLE/BRAKE SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated d S/N B230N01887E →
b → S/N B230N01886E e S/N B233N01637E →
c → S/N B233N01636E
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Mounts brake to traction motor b Used with subZero Freezer Option
FOOTNOTES:
a Used with Corrosion, Freezer, and subZero
Freezer options.
NOTES
SECTION 4
LIFT LINKAGE AND FORKS
DESCRIPTION PAGE
CASTER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 2088888 Caster ................................................................................................................. 1
1 2091425 Fork ................................................................................................................ 1
1 2091426 Swivel Fork (Without Wheel Fork) .............................................................. 1
2 2045964 Plate (Top) ............................................................................................. 1
3 2091427 Fork ........................................................................................................ 1
4 2046889 Bearing (Pin) .......................................................................................... 1
5 2045969 Ball ......................................................................................................... 18
6 2045970 O-Ring ................................................................................................... 1
7 2045987 Cap ........................................................................................................ 1
8 2045971 Fork (Lower) ............................................................................................... 1
9 2045972 Capscrew ................................................................................................... 1
10 2045973 Tube Assy .................................................................................................. 1
11 2045975 Bushing ...................................................................................................... 2
12 2045976 Locknut ....................................................................................................... 1
13 2045977 Axle ............................................................................................................ 1
14 2045978 Axle ............................................................................................................ 1
15 2045979 Clip ............................................................................................................. 4
16 2045982 Spring ......................................................................................................... 2
17 2045983 Tube Assy .................................................................................................. 2
18 2045984 Washer ....................................................................................................... 2
19 2045985 Capscrew ................................................................................................... 2
20 2045986 Locknut ....................................................................................................... 2
21 2046761 Wheel ............................................................................................................. 1
22 2091428 Wheel ......................................................................................................... 1
23 2045989 Bearing ....................................................................................................... 2
24 2045990 Tube ........................................................................................................... 1
25 2046762 Axle ................................................................................................................ 1
26 2079952 Tube ........................................................................................................... 1
27 2045976 Locknut ....................................................................................................... 1
28 2045991 Tube ........................................................................................................... 1
29 2045992 Tube ........................................................................................................... 2
30 2045993 Capscrew ................................................................................................... 1
31 2034403 Capscrew ............................................................................................................ 4
32 320160 Washer ............................................................................................................... 2
33 2039377 Shim .................................................................................................................... 8
CASTER ASSEMBLY
HEAVY DUTY
FOOTNOTES:
a Not Serviced Separately
CASTER ASSEMBLY
HEAVY DUTY - SEALED BEARINGS
LIFT LINKAGE
ITEM PART NO. DESCRIPTION QTY
1 2040196 Pin ....................................................................................................................... 2
2 2034090 Pin ....................................................................................................................... 14
3 2039238 Rocker Arm ......................................................................................................... 2
4 2039224 Bushing .......................................................................................................... 4
5 2039118 Pin ....................................................................................................................... 2
6 13957 Grease Fitting ..................................................................................................... 10
7 2039119 Pin ....................................................................................................................... 2
8 2039122 Pin ....................................................................................................................... 10
9 2041394 Pull Rod (36 in.) .................................................................................................. 2
9 2041395 Pull Rod (42 in.) .................................................................................................. 2
9 2039856 Pull Rod (48 in.) .................................................................................................. 2
9 2041396 Pull Rod (54 in.) .................................................................................................. 2
9 2041397 Pull Rod (60 in.) .................................................................................................. 2
10 2039227 Bushing .......................................................................................................... 2
11 16046 Grease Fitting ..................................................................................................... 6
12 1458439 Nut ...................................................................................................................... 6
13 2039315 Rod ..................................................................................................................... 2
14 136408 Lockwasher ......................................................................................................... 4
14 2106662 Washer (Alternate Part) ...................................................................................... 4
15 221719 Nut ...................................................................................................................... 4
16 16041 Grease Fitting ..................................................................................................... 2
17 2039236 Yoke .................................................................................................................... 2
18 2039226 Bushing ............................................................................................................... 2
19 2039255 Axle Shaft ........................................................................................................... 2
20 2007882 Grease Fitting ..................................................................................................... 4
21 2033691 Pin ....................................................................................................................... 2
22 2039905 Roller .................................................................................................................. 2
23 2042864 Bushing .......................................................................................................... 2
24 2058037 Link (Rear) .......................................................................................................... 2
25 2100235 Bushing .......................................................................................................... 4
26 2305246 Pin ....................................................................................................................... 2
27 2040200 Pin ....................................................................................................................... 2
28 2099626 Pin ....................................................................................................................... 2
29 2035534 Washer ............................................................................................................... 4
30 a 2041404 Fork (36 in.) ........................................................................................................ 1
30 a 2041405 Fork (42 in.) ........................................................................................................ 1
30 a 2039270 Fork (48 in.) ........................................................................................................ 1
30 a 2041406 Fork (54 in.) ........................................................................................................ 1
30 a 2041407 Fork (60 in.) ........................................................................................................ 1
30 b 2044874 Fork (36 in.) ........................................................................................................ 1
30 b 2044875 Fork (42 in.) ........................................................................................................ 1
30 b 2044876 Fork (48 in.) ........................................................................................................ 1
30 b 2044881 Fork (48 in.) (With Load Backrest) ...................................................................... 1
30 b 2044877 Fork (54 in.) ........................................................................................................ 1
30 b 2044878 Fork (60 in.) ........................................................................................................ 1
31 c 2045519 Screw .................................................................................................................. 2
31 d 2097934 Capscrew ............................................................................................................ 2
32 c 15058 Nut ...................................................................................................................... 2
32 d 15060 Nut ...................................................................................................................... 2
33 2041739 Clip ...................................................................................................................... 6
34 2039903 Link - Upper ........................................................................................................ 2
LIFT LINKAGE
ITEM PART NO. DESCRIPTION QTY
35 2039225 Bushing .......................................................................................................... 2
36 2039116 Pin ....................................................................................................................... 2
37 2039117 Pin ....................................................................................................................... 2
38 2039115 Pin ....................................................................................................................... 1
39 2040201 Bushing ............................................................................................................... 2
40 ..... Lift Cylinder Assembly (FFigure 5-5)................................................................. 1
41 2039114 Pin ....................................................................................................................... 1
FOOTNOTES:
a B230 c → 2/2007
b B233 d 2/2007 →
NOTES
LIFT LINKAGE
CORROSION/FOOD PROCESSING
LIFT LINKAGE
CORROSION/FOOD PROCESSING
FOOTNOTES:
a → 2/2007 b 2/2007 →
KEY:
A: Left Side
B: Right Side
QTY
ITEM PART NO. DESCRIPTION A B
1 2039298 Load Wheel ................................................................................................ 1 1
2 124629 Bearing ....................................................................................................... 2 2
3 2042262 Shield ......................................................................................................... 2 2
4 2037487 Washer ....................................................................................................... 2 2
5 2039868 Axle Shaft ................................................................................................... 1 1
6 2305246 Pin .............................................................................................................. 1 1
7 2007882 Grease Fitting ............................................................................................. 1 1
KEY:
A: Left Side
B: Right Side
QTY
ITEM PART NO. DESCRIPTION A B
1 2039298 Load Wheel ................................................................................................ 1 1
2 2075424 Ball Bearing ................................................................................................ 2 2
3 2042262 Shield ......................................................................................................... 2 2
4 2037487 Washer ....................................................................................................... 2 2
5 2075425 Axle Shaft ................................................................................................... 1 1
6 2305246 Pin .............................................................................................................. 1 1
KEY:
A: Left Side
B: Right Side
QTY
ITEM PART NO. DESCRIPTION A B
1 2039299 Load Wheel ................................................................................................ 1 1
2 43205 Bearing ....................................................................................................... 2 2
3 124629 Bearing ....................................................................................................... 2 2
4 2042262 Shield ......................................................................................................... 2 2
5 2037487 Washer ....................................................................................................... 2 2
6 2039868 Axle Shaft ................................................................................................... 1 1
7 2305246 Pin .............................................................................................................. 1 1
8 2050730 Spacer ........................................................................................................ 2 2
9 2007882 Grease Fitting ............................................................................................. 1 1
KEY:
A: Left Side
B: Right Side
QTY
ITEM PART NO. DESCRIPTION A B
1 2039299 Load Wheel ................................................................................................ 1 1
2 2075424 Ball Bearing ................................................................................................ 4 4
3 2042262 Shield ......................................................................................................... 2 2
4 2037487 Washer ....................................................................................................... 2 2
5 2075425 Axle Shaft ................................................................................................... 1 1
6 2305246 Pin .............................................................................................................. 1 1
7 2050730 Spacer ........................................................................................................ 2 2
KEY:
A: Left Side
B: Right Side
QTY
ITEM PART NO. DESCRIPTION A B
1 2039300 Load Wheel ................................................................................................ 2 2
2 124629 Bearing ....................................................................................................... 4 4
3 2037487 Washer ....................................................................................................... 2 2
4 2042262 Shield ......................................................................................................... 4 4
5 2013150 Spacer ........................................................................................................ 1 1
6 2061914 Axle Shaft ................................................................................................... 1 1
7 2305246 Pin .............................................................................................................. 1 1
8 2007882 Grease Fitting ............................................................................................. 1 1
KEY:
A: Standard
B: With Load Backrest
C: With Battery Rollers
QTY
ITEM PART NO. DESCRIPTION A B C
2083814 Fork Frame (144 in.) .......................................................................... 1 .. ..
2045011 Fork (96 in.) ....................................................................................... 1 .. ..
2045012 Fork (93 in.) ....................................................................................... 1 .. ..
2045013 Fork (84 in.) ....................................................................................... 1 .. ..
2083815 Fork Frame (144 in. ........................................................................... .. 1 ..
2045014 Fork (96 in.) ....................................................................................... .. 1 ..
2045015 Fork (93 in.) ....................................................................................... .. 1 ..
2045016 Fork (84 in.) ....................................................................................... .. 1 ..
2083818 Fork Frame (144 in.) .......................................................................... .. .. 1
2045017 Fork (96 in.) ....................................................................................... .. .. 1
2045018 Fork (93 in.) ....................................................................................... .. .. 1
2045019 Fork (84 in.) ....................................................................................... .. .. 1
2083817 Fork Frame (144 in.) .......................................................................... .. 1 1
2045020 Fork (96 in.) ....................................................................................... .. 1 1
2045021 Fork (93 in.) ....................................................................................... .. 1 1
2045022 Fork (84 in.) ....................................................................................... .. 1 1
1 15086 Nut ..................................................................................................... 2 2 2
2 1456283 Capscrew .......................................................................................... 2 2 2
2044135 Pull Rod ............................................................................................. 2 2 2
2083873 Pull Rod (144 in.) ............................................................................... 2 2 2
KEY:
A: Left Side
B: Right Side
QTY
ITEM PART NO. DESCRIPTION A B
1 2039300 Load Wheel ................................................................................................ 2 2
2 2075424 Ball Bearing ................................................................................................ 4 4
3 2037487 Washer ....................................................................................................... 2 2
4 2042262 Shield ......................................................................................................... 4 4
5 2013150 Spacer ........................................................................................................ 1 1
6 2075425 Axle Shaft ................................................................................................... 1 1
7 2305246 Pin .............................................................................................................. 1 1
KEY:
A: Standard
B: with Load Backrest
C: with Battery Rollers
QTY
ITEM PART NO. DESCRIPTION A B C
2084128 Fork (144 in.) (Triple Pallet) ............................................................... 1 .. ..
2079719 Fork (96 in.) ....................................................................................... 1 .. ..
2079720 Fork (93 in.) ....................................................................................... 1 .. ..
2079721 Fork (84 in.) ....................................................................................... 1 .. ..
2084129 Fork (144 in.) (Triple Pallet) ............................................................... .. 1 ..
2079722 Fork (96 in.) ....................................................................................... .. 1 ..
2079723 Fork (93 in.) ....................................................................................... .. 1 ..
2079724 Fork (84 in.) ....................................................................................... .. 1 ..
2084130 Fork (144 in.) (Triple Pallet) ............................................................... .. .. 1
2079725 Fork (96 in.) ....................................................................................... .. .. 1
2079726 Fork (93 in.) ....................................................................................... .. .. 1
2079727 Fork (84 in.) ....................................................................................... .. .. 1
2084131 Fork (144 in.) (Triple Pallet) ............................................................... .. 1 1
2079728 Fork (96 in.) ....................................................................................... .. 1 1
2079729 Fork (93 in.) ....................................................................................... .. 1 1
2079730 Fork (84 in.) ....................................................................................... .. 1 1
1 15086 Nut ..................................................................................................... 2 2 2
2 1456283 Capscrew .......................................................................................... 2 2 2
2079510 Pull Rod ............................................................................................. 2 2 2
2084132 Pull Rod (144 in.) (Triple Pallet) ........................................................ 2 2 2
5 HYDRAULIC SYSTEM
UNIT CODE B230
07/2009 NORTH AMERICA
SECTION 5
HYDRAULIC SYSTEM
DESCRIPTION PAGE
HYDRAULIC ASSEMBLY
B230 ............................................................................................................................................................ 5-2
B233 ............................................................................................................................................................ 5-4
HYDRAULIC POWER UNIT
B230 ............................................................................................................................................................ 5-6
B233 ............................................................................................................................................................ 5-8
LIFT CYLINDER ASSEMBLY .......................................................................................................................... 5-10
HYDRAULIC ASSEMBLY
B230
HYDRAULIC ASSEMBLY
B233
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
6 OPTIONS
UNIT CODE B230
07/2009 NORTH AMERICA
SECTION 6
OPTIONS
DESCRIPTION PAGE
NOTES
RF TERMINAL
ITEM PART NO. DESCRIPTION QTY
1 2305629 Terminal Block .................................................................................................... 1
2 2087507 Wire Harness ...................................................................................................... 1
3 320154 Washer ............................................................................................................... 2
4 292678 Lockwasher ......................................................................................................... 2
5 302024 Screw .................................................................................................................. 2
6 309666 Plug ..................................................................................................................... 1
LOAD BACKREST
KEY:
A: 48 Inch x 23 Inch Battery
B: 60 Inch x 23 Inch Battery
C: 48 Inch x 31" Battery
D: 60" x 31" Battery
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2041757 Load Backrest ........................................................................... 1 .. .. ..
1 2042713 Load Backrest ........................................................................... .. 1 .. ..
2 2043300 Load Backrest ........................................................................... .. .. 1 ..
2 2043302 Load Backrest ........................................................................... .. .. .. 1
2 2079786 Load Backrest (Food Processing) ............................................ .. .. 1 ..
2 2079787 Load Backrest (Food Processing) ............................................ .. .. .. 1
3 2091326 Spacer ...................................................................................... 2 2 2 2
4 16692 Capscrew .................................................................................. 2 2 2 2
5 2045665 Plate .......................................................................................... 2 2 2 2
5 2079826 Plate (Galvanized) .................................................................... .. .. 2 2
6 2041679 Latch (23 in.) ............................................................................. 1 1 .. ..
6 2043303 Latch (31 in.) ............................................................................. .. .. 1 1
6 2079825 Latch (31 in.) (Food Processing) .............................................. .. .. 1 1
7 2041735 Handle ...................................................................................... 2 2 2 2
8 302262 Capscrew .................................................................................. 4 4 4 4
9 313805 Nut ............................................................................................ 4 4 4 4
LOAD BACKREST
BOLT-ON
FOOTNOTES:
a Not for Field Retrofit Use
STROBE LIGHT
POLE MOUNTED
FOOTNOTES:
a Not Illustrated
BACK-UP ALARM
ITEM PART NO. DESCRIPTION QTY
1 2064928 Back-Up Alarm (107 dbA) ................................................................................... 1
2 18465 Capscrew ............................................................................................................ 2
3 15127 Washer ............................................................................................................... 4
4 15154 Lockwasher ......................................................................................................... 2
5 15054 Nut ...................................................................................................................... 2
6 2094580 Wire Harness ...................................................................................................... 1
a 2090082 Heat Shrink ......................................................................................................... AR
FOOTNOTES:
a Not Illustrated
CONVENIENCE TRAY
KEY:
A: Kit Number 1649269 for Bolt-On LBR
B: Kit Number 1500896 without LBR
C: Kit Number 1500897 with LBR
QTY
ITEM PART NO. DESCRIPTION A B C
1 296173 Capscrew .......................................................................................... 4 .. ..
2 292655 Nut ..................................................................................................... 8 .. 4
3 320160 Washer .............................................................................................. 8 .. 4
4 2098822 Spacer ............................................................................................... 1 .. ..
5 296176 Capscrew .......................................................................................... 4 .. 4
6 2100146 Bracket (Right) .................................................................................. 1 .. 1
7 292682 Lockwasher ....................................................................................... .. .. 4
8 2101744 Bracket .............................................................................................. 1 .. ..
9 2043148 Tray ................................................................................................... 1 1 1
10 2044923 Strap (Convenience Tray) ................................................................. 1 1 1
11 2100147 Bracket (Left) ..................................................................................... 1 .. 1
KEY:
A: Standard
B: with Load Backrest
C: with Battery Rollers
QTY
ITEM PART NO. DESCRIPTION A B C
2084128 Fork (144 in.) (Triple Pallet) ............................................................... 1 .. ..
2079719 Fork (96 in.) ....................................................................................... 1 .. ..
2079720 Fork (93 in.) ....................................................................................... 1 .. ..
2079721 Fork (84 in.) ....................................................................................... 1 .. ..
2084129 Fork (144 in.) (Triple Pallet) ............................................................... .. 1 ..
2079722 Fork (96 in.) ....................................................................................... .. 1 ..
2079723 Fork (93 in.) ....................................................................................... .. 1 ..
2079724 Fork (84 in.) ....................................................................................... .. 1 ..
2084130 Fork (144 in.) (Triple Pallet) ............................................................... .. .. 1
2079725 Fork (96 in.) ....................................................................................... .. .. 1
2079726 Fork (93 in.) ....................................................................................... .. .. 1
2079727 Fork (84 in.) ....................................................................................... .. .. 1
2084131 Fork (144 in.) (Triple Pallet) ............................................................... .. 1 1
2079728 Fork (96 in.) ....................................................................................... .. 1 1
2079729 Fork (93 in.) ....................................................................................... .. 1 1
2079730 Fork (84 in.) ....................................................................................... .. 1 1
1 15086 Nut ..................................................................................................... 2 2 2
2 1456283 Capscrew .......................................................................................... 2 2 2
2079510 Pull Rod ............................................................................................. 2 2 2
2084132 Pull Rod (144 in.) (Triple Pallet) ........................................................ 2 2 2
KEY:
A: Standard
B: With Load Backrest
C: With Battery Rollers
QTY
ITEM PART NO. DESCRIPTION A B C
2045013 Fork (84 in.) ....................................................................................... 1 .. ..
2045012 Fork (93 in.) ....................................................................................... 1 .. ..
2045011 Fork (96 in.) ....................................................................................... 1 .. ..
2083814 Fork Frame (144 in.) .......................................................................... 1 .. ..
2045016 Fork (84 in.) ....................................................................................... .. 1 ..
2045015 Fork (93 in.) ....................................................................................... .. 1 ..
2045014 Fork (96 in.) ....................................................................................... .. 1 ..
2083815 Fork Frame (144 in. ........................................................................... .. 1 ..
2045019 Fork (84 in.) ....................................................................................... .. .. 1
2045018 Fork (93 in.) ....................................................................................... .. .. 1
2045017 Fork (96 in.) ....................................................................................... .. .. 1
2083818 Fork Frame (144 in.) .......................................................................... .. .. 1
2045022 Fork (84 in.) ....................................................................................... .. 1 1
2045021 Fork (93 in.) ....................................................................................... .. 1 1
2045020 Fork (96 in.) ....................................................................................... .. 1 1
2083817 Fork Frame (144 in.) .......................................................................... .. 1 1
1 15086 Nut ..................................................................................................... 2 2 2
2 1456283 Capscrew .......................................................................................... 2 2 2
2044135 Pull Rod ............................................................................................. 2 2 2
2083873 Pull Rod (144 in.) ............................................................................... 2 2 2
FOOTNOTES:
a Not Illustrated
NOTES
COAST CONTROL
POWER ASSIST STEERING
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
7 NUMERICAL INDEX
UNIT CODE B230
07/2009 NORTH AMERICA
SECTION 7
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM