RIDERS

B60ZAC (B230)
B80ZAC (B233)

1640801 ©2011 HYSTER COMPANY

12/2011
 UNIT CODE B230
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SECTIONS

1 FRAME/DRIVE UNIT

2 ELECTRICAL SYSTEM

3 STEER HANDLE/BRAKE SYSTEM

4 LIFT LINKAGE AND FORKS

5 HYDRAULIC SYSTEM

6 OPTIONS

7 FIELD CONVERSION KITS

8 NUMERICAL INDEX

This Parts Manual is divided into 8 major sections which are listed above. Quick reference to these sections can be
made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
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TABLE OF CONTENTS

DESCRIPTION PAGE
A
ADVANCED COAST CONTROL ..................................................................................................................... 6-20
ADVANCED COAST CONTROL VALVE ASSEMBLY .................................................................................... 6-22
AUXILIARY CONTROL BOX ........................................................................................................................... 3-36

B
BACK-UP ALARM ........................................................................................................................................... 6-12
BATTERY DISCONNECT ............................................................................................................................... 1-6
BATTERY RETENTION .................................................................................................................................. 1-10
GALVANIZED - B233 .................................................................................................................................. 1-11
BATTERY ROLLER ASSEMBLY .................................................................................................................... 6-24
BATTERY SPACER ........................................................................................................................................ 1-8
BRAKE ASSEMBLY
B230 ............................................................................................................................................................ 3-38
B233 ............................................................................................................................................................ 3-39

C
CASTER ASSEMBLY ...................................................................................................................................... 4-2
HEAVY DUTY ............................................................................................................................................. 4-4
HEAVY DUTY - SEALED BEARINGS ........................................................................................................ 4-6
COAST CONTROL
MANUAL STEERING .................................................................................................................................. 6-16
POWER ASSIST STEERING ...................................................................................................................... 6-18
CONTROL MODULE
TILLER INTERFACE ................................................................................................................................... 2-12
CONTROLLER ENCLOSURE ......................................................................................................................... 2-6
CONVENIENCE TRAY .................................................................................................................................... 6-14
COVERS ......................................................................................................................................................... 1-4

D
DECAL AND PLATE LOCATION .................................................................................................................... 1-2
DOUBLE PALLET FORK OPTION
B233 ............................................................................................................................................................ 4-15
CORROSION/FOOD PROCESSING - B233 .............................................................................................. 4-16
DRIVE UNIT ASSEMBLY
B230 ............................................................................................................................................................ 1-14
B233 ............................................................................................................................................................ 1-16

E
EE CONTACTOR ASSEMBLY
B233 ............................................................................................................................................................ 2-8
ELECTRICAL ASSEMBLY .............................................................................................................................. 2-2
EPAS KITS ...................................................................................................................................................... 7-2

F
FORK WELDMENTS AND PULL ROD OPTIONS
B230 ............................................................................................................................................................ 6-26
B233 ............................................................................................................................................................ 6-28

©2011 HYSTER COMPANY See Service Manual i

for service procedures.
 UNIT CODE B230
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
H
HYDRAULIC ASSEMBLY
B230 ............................................................................................................................................................ 5-2
B233 ............................................................................................................................................................ 5-4
HYDRAULIC POWER UNIT
B230 ............................................................................................................................................................ 5-6
B233 ............................................................................................................................................................ 5-8

I
INTERFACE CABLE ASSEMBLY ................................................................................................................... 6-2

L
LIFT CYLINDER ASSEMBLY .......................................................................................................................... 5-10
LIFT LINKAGE ................................................................................................................................................. 4-8
CORROSION/FOOD PROCESSING .......................................................................................................... 4-12
LOAD BACKREST .......................................................................................................................................... 6-6
BOLT-ON .................................................................................................................................................... 6-8
LOAD WHEEL
DUAL OPTION ............................................................................................................................................ 4-19

M
MASTER DRIVE UNIT
B230 - MANUAL STEERING ...................................................................................................................... 1-20
B230 - POWER ASSIST STEERING .......................................................................................................... 1-32
B233 - MANUAL STEERING (→ 6/2008) .................................................................................................. 1-24
B233 (6/2008 →) ........................................................................................................................................ 1-28
B233 - POWER ASSIST STEERING .......................................................................................................... 1-36

P
POWER STEER MOTOR AND GEARS OPTION ........................................................................................... 1-18

R
RF TERMINAL ................................................................................................................................................. 6-4

S
SHIELD ............................................................................................................................................................ 1-44
SINGLE LOAD WHEEL
FOUR BEARING ......................................................................................................................................... 4-18
TWO BEARING ........................................................................................................................................... 4-17
STROBE LIGHT
POLE MOUNTED ........................................................................................................................................ 6-10

T
TILLER HANDLE AND HEAD ASSEMBLY
RUGGEDIZED METAL (→ 5/2011) ........................................................................................................... 3-22
RUGGEDIZED METAL - COLD STORAGE (→ 5/2011) ............................................................................ 3-26
TILLER HANDLE ARM ASSEMBLY
COMPOSITE HEAD - MANUAL STEERING (→ 5/2011) .......................................................................... 3-2
POWER ASSIST STEERING (→ S/N B230N02969G) (→ S/N B233N02364G) ...................................... 3-12
POWER ASSIST STEERING (S/N B230N02970G →) (S/N B233N02365G →) ...................................... 3-14

ii See Service Manual ©2011 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
TILLER HANDLE ASSEMBLY
RUGGEDIZED METAL (5/2011 →) ........................................................................................................... 3-30
TILLER HEAD ASSEMBLY
5/2011 → .................................................................................................................................................... 3-34
MANUAL AND POWER ASSIST STEERING ............................................................................................. 3-16
TILLER SWIVEL ASSEMBLY
MANUAL STEERING (→ 5/2011) .............................................................................................................. 3-4
MANUAL STEERING (5/2011 →) .............................................................................................................. 3-6
POWER ASSIST STEERING (→ 5/2009) .................................................................................................. 3-8
POWER ASSIST STEERING (5/2011 →) .................................................................................................. 3-10
TILLER WELDMENT ARM ASSEMBLY
MANUAL OR POWER ASSIST STEERING - RUGGEDIZED METAL HANDLE AND HEAD .................... 3-18
MANUAL OR POWER ASSIST STEERING - WITH COMPOSITE HEAD ................................................. 3-20
TRACTION MOTOR
B230 ............................................................................................................................................................ 1-40
B233 ............................................................................................................................................................ 1-42

W
WIRE HARNESS
THERMOSTAT ............................................................................................................................................ 2-10

©2011 HYSTER COMPANY See Service Manual iii

for service procedures.
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NORTH AMERICA 12/2011

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

iv See Service Manual ©2011 HYSTER COMPANY

for service procedures.
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HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©2011 HYSTER COMPANY See Service Manual v

for service procedures.
 UNIT CODE B230
NORTH AMERICA
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.
2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 8-1) to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that
have this history will be displayed in the parts list
in the order that they were superseded (from oldest
to newest). The superseded part numbers will be
shown with a line through them.
Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a figure number in the DESCRIPTION
column (FFigure 10)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
vi See Service Manual
for service procedures.
12/2011
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
→ S/N D001H2628
Indicates last serial number affected.
S/N D001H2629 →
Indicates the first serial number affected.
S/N D001H1553 ↔ S/N D001H3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
→ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243 →
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
→ D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 →
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Indicates a range of production dates of the item
affected.
Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Hyster lift trucks.
©2011 HYSTER COMPANY
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IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2011 HYSTER COMPANY See Service Manual vii

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1640807

Service Manual (Complete)......................................................................................................... 1640810

Parts Manual............................................................................................................................... 1640801

viii See Service Manual ©2011 HYSTER COMPANY

for service procedures.
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1 FRAME/DRIVE UNIT
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SECTION 1
FRAME/DRIVE UNIT

DESCRIPTION PAGE

BATTERY DISCONNECT ............................................................................................................................... 1-6

BATTERY RETENTION .................................................................................................................................. 1-10
GALVANIZED - B233 .................................................................................................................................. 1-11
BATTERY SPACER ........................................................................................................................................ 1-8
COVERS ......................................................................................................................................................... 1-4
DECAL AND PLATE LOCATION .................................................................................................................... 1-2
DRIVE UNIT ASSEMBLY
B230 ............................................................................................................................................................ 1-14
B233 ............................................................................................................................................................ 1-16
MASTER DRIVE UNIT
B230 - MANUAL STEERING ...................................................................................................................... 1-20
B230 - POWER ASSIST STEERING .......................................................................................................... 1-32
B233 - MANUAL STEERING (→ 6/2008) .................................................................................................. 1-24
B233 (6/2008 →) ........................................................................................................................................ 1-28
B233 - POWER ASSIST STEERING .......................................................................................................... 1-36
POWER STEER MOTOR AND GEARS OPTION ........................................................................................... 1-18
SHIELD ............................................................................................................................................................ 1-44
TRACTION MOTOR
B230 ............................................................................................................................................................ 1-40
B233 ............................................................................................................................................................ 1-42

©2011 HYSTER COMPANY See Service Manual 1-1

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

DECAL AND PLATE LOCATION (FIGURE 1-1)

1-2 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

DECAL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY
1 389688 Nameplate Cover ................................................................................................ 1
2 2307400 Rivet .................................................................................................................... 4
3 1471935 Operator Manual ................................................................................................. 1
4 2041635 Label (Warning) .................................................................................................. 1
5 1534660 Label (Patents and Trademarks) ........................................................................ 1
6 1529045 Label (Hyster) ..................................................................................................... 2
7 ..... Nameplate (Contact your local Hyster dealer) .................................................... 1
8 a 388049
292682 Lockwasher ......................................................................................................... 2
8 a 2034403 Capscrew ............................................................................................................ 2
8 a 320160 Washer ............................................................................................................... 2
9 2305689 Label (Pinch Warning) ........................................................................................ 1
10 2044484 Label (Battery Discharge Notice) ........................................................................ 1
11 196927 Label (UL Type EE) ............................................................................................ 2
11 1606450 Label (Arctic) ....................................................................................................... 2
11 1467512 Label (Corrosion) ................................................................................................ 2
12 325956 U.L. Plate (U.L. Inspection-Type EE) .................................................................. 1
13 1624592 Label (AC Power) ............................................................................................... 1

FOOTNOTES:
a Used for Shim Storage

©2011 HYSTER COMPANY See Service Manual 1-3

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

COVERS (FIGURE 1-2)

1-4 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

COVERS
KEY:
A: Manual Steering
B: Power Assisted Steering
QTY
ITEM PART NO. DESCRIPTION A B
1 335989 Information Case (Information Case) ......................................................... 1 1
2 335991 Cover (Information Case) (Information Case) ............................................ 1 1
3 1473743 Floormat ..................................................................................................... 1 1
4 1468389 Cover (Front) .............................................................................................. 1 ..
4 1633914 Cover (Front) .............................................................................................. .. 1
5 2040664 Rivet ........................................................................................................... 4 4
6 2086099 Cover .......................................................................................................... .. 1
7 4600232 Stud ............................................................................................................ .. 2
8 320156 Washer ....................................................................................................... .. 2
9 1307884
1514429 Nut .............................................................................................................. .. 2
9 a 296157 Capscrew (Alternate Part) .......................................................................... .. 2
10 1536943 Cover .......................................................................................................... .. 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 1-5

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

BATTERY DISCONNECT (FIGURE 1-3)

1-6 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

BATTERY DISCONNECT
ITEM PART NO. DESCRIPTION QTY
1 2085488 Battery Connector (Red) ..................................................................................... 1
1 288835 Battery Connector (Red) ................................................................................ 1
1 190809 Cable .............................................................................................................. AR
1 2303500 Terminal ......................................................................................................... 2
1 2310341 Terminal ......................................................................................................... 2
1 2085112 Battery Connector (Gray) .................................................................................... 1
1 1195971 Battery Connector (Gray) ............................................................................... 1
2 2033589 Battery Connector ............................................................................................... 1
3 220359 Screw .................................................................................................................. 4
4 15154 Lockwasher ......................................................................................................... 4
5 15054 Nut ...................................................................................................................... 2
6 264150 Nut ...................................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 1-7

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

BATTERY SPACER (FIGURE 1-4)

1-8 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

BATTERY SPACER
ITEM PART NO. DESCRIPTION QTY
1 2056430 Spacer ................................................................................................................ 1
1 a 2080789 Spacer (Galvanized) ........................................................................................... 1
2 231417 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Used only on B233

©2011 HYSTER COMPANY See Service Manual 1-9

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

BATTERY RETENTION (FIGURE 1-5)

ITEM PART NO. DESCRIPTION QTY

1 2034556 Bracket ........................................................................................................... 2
2 15178 Washer ........................................................................................................... 2
3 15158 Washer ........................................................................................................... 2
4 221712 Nut .................................................................................................................. 2
a 2056430 Spacer ............................................................................................................ 1
a 231417 Capscrew ....................................................................................................... 2

FOOTNOTES:
a Not Illustrated

1-10 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

BATTERY RETENTION (FIGURE 1-6)

GALVANIZED — B233

©2011 HYSTER COMPANY See Service Manual 1-11

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

ITEM PART NO. DESCRIPTION QTY

1 2080657 Bracket ................................................................................................................ 2
2 15178 Washer ............................................................................................................... 4
3 15158 Washer ............................................................................................................... 2
4 221712 Nut ...................................................................................................................... 2
5 18588 Capscrew ............................................................................................................ 2
6 2080789 Spacer (Galvanized) ........................................................................................... 1
7 231417 Capscrew ............................................................................................................ 2

1-12 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-13

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

DRIVE UNIT ASSEMBLY (FIGURE 1-7)

B230

1-14 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
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DRIVE UNIT ASSEMBLY

B230

ITEM PART NO. DESCRIPTION QTY

1 296004 Capscrew ............................................................................................................ 3
2 12929 Snap Ring ........................................................................................................... 2
3 2085166 Brake Assembly .................................................................................................. 1
4 2045959 Key (Woodruff) .................................................................................................... 1
5 1475398 Capscrew ............................................................................................................ 4
6 2045188 Master Drive Unit (Manual Steering) .................................................................. 1
6 a 2072196 Master Drive Unit (Power Assist Steering) ......................................................... 1
7 2040499 Wheel and Tire (Rubber) .................................................................................... 1
7 2040753 Wheel and Tire (Poly) ......................................................................................... 1
7 2059612 Wheel and Tire (Siped Poly) ............................................................................... 1
8 2038719 Drive Wheel .................................................................................................... 1
9 2037928 Tire (Poly) ....................................................................................................... 1
9 2306688 Tire (Rubber) .................................................................................................. 1
9 2059613 Cushion Tire (Siped Poly) .............................................................................. 1
10 1343502 Capscrew ............................................................................................................ 5
11 296424 Washer ............................................................................................................... 9
12 b 15057 Nut ...................................................................................................................... 1
13 b 15129 Lockwasher ......................................................................................................... 2
14 b 15157 Lockwasher ......................................................................................................... 1
15 b 239906 Static Strap (10 in.) ............................................................................................. 1
16 b 18557 Capscrew ............................................................................................................ 1
17 2039316 Nut ...................................................................................................................... 4
18 2074725 Traction Motor ..................................................................................................... 1
19 1581851 Washer ............................................................................................................... 4
20 1581562 Lockwasher ......................................................................................................... 4
21 287750 Capscrew ............................................................................................................ 4
22 1511859 Dowel .................................................................................................................. 2
a. . . . . Shield (Power Assist Steering) (FFigure 1-17).................................................. 1

FOOTNOTES:
a Not Illustrated b Used with Polyurethane Wheel and Tire Assembly

©2011 HYSTER COMPANY See Service Manual 1-15

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

DRIVE UNIT ASSEMBLY (FIGURE 1-8)

B233

1-16 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

DRIVE UNIT ASSEMBLY

B233

ITEM PART NO. DESCRIPTION QTY

1 296166 Capscrew ............................................................................................................ 3
2 12929 Snap Ring ........................................................................................................... 1
3 2084747 Magnetic Brake ................................................................................................... 1
4 2045960 Key (Woodruff) .................................................................................................... 1
5 2084746 Traction Motor ..................................................................................................... 1
6 293689 Capscrew ............................................................................................................ 4
7 2069768 Master Drive Unit (Manual Steering) .................................................................. 1
7 a 2088827 Master Drive Unit (Power Assist Steering) ......................................................... 1
8 2058399 Wheel and Tire (Poly) ......................................................................................... 1
8 2058400 Wheel and Tire (Siped Poly) ............................................................................... 1
8 2088988 Wheel and Tire (Poly 80D) ................................................................................. 1
9 2305649 Wheel ............................................................................................................. 1
10 2046757 Cushion Tire (Poly) ......................................................................................... 1
10 2046891 Cushion Tire (Siped Poly) .............................................................................. 1
10 2088989 Cushion Tire (Poly 80D) ................................................................................. 1
11 2021593 Wheel Nut ........................................................................................................... 5
12 15057 Nut ...................................................................................................................... 1
13 15129 Lockwasher ......................................................................................................... 1
14 15157 Lockwasher ......................................................................................................... 1
15 239906 Static Strap (10 in.) ............................................................................................. 1
16 18557 Capscrew ............................................................................................................ 1
17 316828 Nut ...................................................................................................................... 4
18 296426 Washer ............................................................................................................... 4
19 1581851 Washer ............................................................................................................... 4
20 1581562 Lockwasher ......................................................................................................... 4
21 292510 Capscrew ............................................................................................................ 4
a. . . . . Shield (Power Assist Steering) (FFigure 1-17).................................................. 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 1-17

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

POWER STEER MOTOR AND GEARS OPTION (FIGURE 1-9)

1-18 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

POWER STEER MOTOR AND GEARS OPTION

ITEM PART NO. DESCRIPTION QTY
1 2085420 Shaft (B230) ........................................................................................................ 1
1 2085484 Shaft (B233) ........................................................................................................ 1
2 142117 Ball Bearing ........................................................................................................ 1
3 1609611 Key (B230) .......................................................................................................... 1
3 2797985 Key (B233) .......................................................................................................... 1
4 1578655 Gear (B230) ........................................................................................................ 1
4 2090392 Gear (B233) ........................................................................................................ 1
5 2085486 Washer ............................................................................................................... 1
6 292501 Capscrew ............................................................................................................ 1
7 287816 Capscrew ............................................................................................................ 1
8 2085486 Washer ............................................................................................................... 1
9 2090591 Pinion Gear ......................................................................................................... 1
10 1609611 Key ...................................................................................................................... 1
11 296168 Capscrew ............................................................................................................ 4
12 296380 Washer ............................................................................................................... 4
13 2085487 Plate (B230) ........................................................................................................ 1
13 2085483 Plate (Bearing) (B233) ........................................................................................ 1
14 2085798 Steering Motor .................................................................................................... 1
14 1618331 Gearbox .......................................................................................................... 1
14 1628672 Motor .............................................................................................................. 1
15 320156 Washer ............................................................................................................... 1
16 292680 Washer ............................................................................................................... 1
17 12929 Snap Ring (B230 only) ........................................................................................ 1
18 b 2794234 Sensor ................................................................................................................ 1
19 2072196 Master Drive Unit (B230) .................................................................................... 1
19 2088827 Master Drive Unit (B233) .................................................................................... 1
a 373301 Strap Clamp ........................................................................................................ 1
a. . . . . Shield (Power Assist Steering) (FFigure 1-17).................................................. 1

FOOTNOTES:
a Not Illustrated b 6/2009 →

©2011 HYSTER COMPANY See Service Manual 1-19

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

MASTER DRIVE UNIT (FIGURE 1-10)

B230 — MANUAL STEERING

1-20 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

MASTER DRIVE UNIT

B230 – MANUAL STEERING

ITEM PART NO. DESCRIPTION QTY

2045188 Master Drive Unit ................................................................................................ 1
1 1534179 Plug ................................................................................................................ 1
2 1479432 Seal ................................................................................................................ 1
3 1534286 Support ........................................................................................................... 1
4 1534181 Bushing .......................................................................................................... 4
5 1534182 Bearing ........................................................................................................... 2
6 1534183 Gasket ............................................................................................................ 1
7 1534186 Bolt ................................................................................................................. 10
8 1534184 Housing .......................................................................................................... 1
9 1534188 Bearing ........................................................................................................... 1
10 1534189 Plate ............................................................................................................... 1
11 1534190 Bolt ................................................................................................................. 14
12 1534191 Bushing .......................................................................................................... 2
13 1534287 Housing .......................................................................................................... 1
14 1534193 Cover .............................................................................................................. 1
15 1479433 Plug ................................................................................................................ 1
16 1534194 Washer ........................................................................................................... 1
17 1534277 Gear ............................................................................................................... 1
18 1534198 Bearing ........................................................................................................... 1
19 1534199 Nut .................................................................................................................. 1
20 1534278 Gear ............................................................................................................... 1
21 1534290 Bearing ........................................................................................................... 2
22 1534202 Shim (0.040 in.) .............................................................................................. 1
22 1534203 Shim (0.043 in.) .............................................................................................. 1
22 1534204 Shim (0.047 in.) .............................................................................................. 1
22 1534205 Shim (0.048 in.) .............................................................................................. 1
22 1534206 Shim (0.049 in.) .............................................................................................. 1
22 1534207 Shim (0.0496 in.) ............................................................................................ 1
22 1534208 Shim (0.050 in.) .............................................................................................. 1
22 1534209 Shim (0.051 in.) .............................................................................................. 1
23 1534291 Spacer ............................................................................................................ 1
24 1534210 Shim (0.071 in.) .............................................................................................. 1
24 1534211 Shim (0.073 in.) .............................................................................................. 1
24 1534212 Shim (0.075 in.) .............................................................................................. 1
24 1534213 Shim (0.077 in.) .............................................................................................. 1
24 1534214 Shim (0.079 in.) .............................................................................................. 1
24 1534215 Shim (0.081 in.) .............................................................................................. 1
24 1534216 Shim (0.083 in.) .............................................................................................. 1
24 1534218 Shim (0.085 in.) .............................................................................................. 1
25 1617536 Kit-Gear .......................................................................................................... 1
26 1534220 Wheel Shaft .................................................................................................... 1
27 1534221 Cover .............................................................................................................. 1
28 1497284 Sealing Ring (Wheel Shaft) ............................................................................ 1
29 1534222 Bearing ........................................................................................................... 1
30 1534223 Shim (0.163 in.) .............................................................................................. 1
30 1534224 Shim (0.164 in.) .............................................................................................. 1
30 1534225 Shim (0.165 in.) .............................................................................................. 1
30 1534226 Shim (0.166 in.) .............................................................................................. 1
30 1534227 Shim (0.167 in.) .............................................................................................. 1
30 1534228 Shim (0.168 in.) .............................................................................................. 1

©2011 HYSTER COMPANY See Service Manual 1-21

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

MASTER DRIVE UNIT

B230 – MANUAL STEERING

ITEM PART NO. DESCRIPTION QTY

30 1534229 Shim (0.169 in.) .............................................................................................. 1
30 1534230 Shim (0.170 in.) .............................................................................................. 1
30 1534231 Shim (0.171 in.) .............................................................................................. 1
30 1534232 Shim (0.172 in.) .............................................................................................. 1
30 1534233 Shim (0.173 in.) .............................................................................................. 1
30 1534234 Shim (0.175 in.) .............................................................................................. 1
30 1534235 Shim (0.177 in.) .............................................................................................. 1
30 1534236 Shim (0.179 in.) .............................................................................................. 1
31 1519014 Nut .................................................................................................................. 1
32 1534249 Bearing ........................................................................................................... 1
33 1534237 Shim (0.035 in.) .............................................................................................. 1
33 1534238 Shim (0.037 in.) .............................................................................................. 1
33 1534239 Shim (0.039 in.) .............................................................................................. 1
33 1534240 Shim (0.041 in.) .............................................................................................. 1
33 1534241 Shim (0.043 in.) .............................................................................................. 1
33 1534242 Shim (0.047 in.) .............................................................................................. 1
33 1534243 Shim (0.048 in.) .............................................................................................. 1
33 1534244 Shim (0.0488 in.) ............................................................................................ 1
33 1534245 Shim (0.0496 in.) ............................................................................................ 1
33 1534246 Shim (0.050 in.) .............................................................................................. 1
33 1534247 Shim (0.051 in.) .............................................................................................. 1
34 1534248 Spacer ............................................................................................................ 1
35 1497280 Plug ................................................................................................................ 1
36 1497282 Gasket ............................................................................................................ 1

1-22 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-23

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

MASTER DRIVE UNIT (FIGURE 1-11)

B233 — MANUAL STEERING (→ 6/2008)

1-24 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

MASTER DRIVE UNIT

B233 – MANUAL STEERING (→ 6/2008)

ITEM PART NO. DESCRIPTION QTY

2069768 Master Drive Unit ................................................................................................ 1
1 1534296 Bolt ................................................................................................................. 8
2 1497285 Seal ................................................................................................................ 1
3 1534297 Cover Plate ..................................................................................................... 1
4 1534298 Shim (0.004 in.) .............................................................................................. 5
4 1534299 Shim (0.012 in.) .............................................................................................. 5
4 1534300 Shim (0.020 in.) .............................................................................................. 5
5 1534301 Sealing Ring ................................................................................................... 1
6 1534302 Bearing ........................................................................................................... 2
7 1534303 Support ........................................................................................................... 1
8 1534304 Bushing .......................................................................................................... 4
9 1534305 Sealing Ring ................................................................................................... 1
10 1497280 Plug ................................................................................................................ 1
11 1497282 Gasket ............................................................................................................ 1
12 1534306 Support ........................................................................................................... 1
13 1534191 Bushing .......................................................................................................... 2
14 ..... Housing .......................................................................................................... 1
15 1534312 Bolt (M10 x 30) ............................................................................................... 7
16 1566502 Bolt (M10 x 35) ............................................................................................... 6
17 ..... Cover .............................................................................................................. 1
18 1479433 Plug ................................................................................................................ 1
19 1479434 Gasket ............................................................................................................ 1
20 1554110 Cover .............................................................................................................. 1
21 1566504 Pin .................................................................................................................. 1
22 1534319 Snap Ring ....................................................................................................... 1
23 1534320 Bearing ........................................................................................................... 2
24 1534321 Spacer ............................................................................................................ 1
25 1534322 Snap Ring ....................................................................................................... 1
26 1534332 Gear ............................................................................................................... 1
27 1554108 Nut .................................................................................................................. 1
28 1534333 Gear ............................................................................................................... 1
29 1534334 Bearing ........................................................................................................... 2
30 1554095 Shim (0.119 in.) .............................................................................................. 5
30 1554096 Shim (0.120 in.) .............................................................................................. 5
30 1554097 Shim (0.121 in.) .............................................................................................. 5
30 1554098 Shim (0.122 in.) .............................................................................................. 5
30 1554099 Shim (0.126 in.) .............................................................................................. 5
30 1554100 Shim (0.126 in.) .............................................................................................. 5
30 1554101 Shim (0.134 in.) .............................................................................................. 5
30 1554102 Shim (0.138 in.) .............................................................................................. 5
30 1554103 Shim (0.118 in.) .............................................................................................. 5
31 1554105 Spacer (1.406 in.) ........................................................................................... 1
31 1554106 Spacer (1.429 in.) ........................................................................................... 1
32 1534342 Shim (0.047 in.) .............................................................................................. 5
32 1534343 Shim (0.049 in.) .............................................................................................. 5
32 1534344 Shim (0.051 in.) .............................................................................................. 5
32 1534345 Shim (0.055 in.) .............................................................................................. 5
32 1534346 Shim (0.057 in.) .............................................................................................. 5
32 1534347 Shim (0.057 in.) .............................................................................................. 5
32 1534348 Shim (0.059 in.) .............................................................................................. 5

©2011 HYSTER COMPANY See Service Manual 1-25

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

MASTER DRIVE UNIT

B233 – MANUAL STEERING (→ 6/2008)

ITEM PART NO. DESCRIPTION QTY

32 1534349 Shim (0.061 in.) .............................................................................................. 5
32 1534350 Shim (0.063 in.) .............................................................................................. 5
32 1534351 Shim (0.065 in.) .............................................................................................. 5
32 1534352 Shim (0.067 in.) .............................................................................................. 5
33 1534353 Gear and Pinion ............................................................................................. 1
34 1554107 Wheel Shaft .................................................................................................... 1
35 1534361 Cover .............................................................................................................. 1
36 1497284 Sealing Ring (Wheel Shaft) ............................................................................ 1
37 1534222 Bearing ........................................................................................................... 1
38 1534223 Shim (0.163 in.) .............................................................................................. 5
38 1534224 Shim (0.164 in.) .............................................................................................. 5
38 1534225 Shim (0.165 in.) .............................................................................................. 5
38 1534226 Shim (0.166 in.) .............................................................................................. 5
38 1534227 Shim (0.167 in.) .............................................................................................. 5
38 1534228 Shim (0.168 in.) .............................................................................................. 5
38 1534229 Shim (0.169 in.) .............................................................................................. 5
38 1534230 Shim (0.170 in.) .............................................................................................. 5
38 1534231 Shim (0.171 in.) .............................................................................................. 5
38 1534232 Shim (0.172 in.) .............................................................................................. 5
38 1534233 Shim (0.173 in.) .............................................................................................. 5
38 1534234 Shim (0.175 in.) .............................................................................................. 5
38 1534235 Shim (0.177 in.) .............................................................................................. 5
38 1534236 Shim (0.179 in.) .............................................................................................. 5
38 1534315 Shim (0.181 in.) .............................................................................................. 5
38 1534316 Shim (0.183 in.) .............................................................................................. 5
39 1554114 Nut .................................................................................................................. 1
40 1534249 Bearing ........................................................................................................... 1
41 1534237 Shim (0.035 in.) .............................................................................................. 5
41 1534238 Shim (0.037 in.) .............................................................................................. 5
41 1534239 Shim (0.039 in.) .............................................................................................. 5
41 1534240 Shim (0.041 in.) .............................................................................................. 5
41 1534241 Shim (0.043 in.) .............................................................................................. 5
41 1534242 Shim (0.047 in.) .............................................................................................. 5
41 1534243 Shim (0.048 in.) .............................................................................................. 5
41 1534244 Shim (0.0488 in.) ............................................................................................ 5
41 1534245 Shim (0.0496 in.) ............................................................................................ 5
41 1534246 Shim (0.050 in.) .............................................................................................. 5
41 1534247 Shim (0.051 in.) .............................................................................................. 5
42 1534317 Spacer ............................................................................................................ 1
43 1533937 Wheel Stud ..................................................................................................... 5

1-26 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-27

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

MASTER DRIVE UNIT (FIGURE 1-12)

B233 (6/2008 →)

1-28 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

MASTER DRIVE UNIT

B233 (6/2008 →)

ITEM PART NO. DESCRIPTION QTY

2069768 Master Drive Unit ................................................................................................ 1
1 1534296 Bolt ................................................................................................................. 8
2 1497285 Seal ................................................................................................................ 1
3 1534297 Cover Plate ..................................................................................................... 1
4 1534298 Shim (0.004 in.) .............................................................................................. 1
4 1534299 Shim (0.012 in.) .............................................................................................. 1
4 1534300 Shim (0.020 in.) .............................................................................................. 1
5 1534301 Sealing Ring ................................................................................................... 1
6 1534302 Bearing ........................................................................................................... 2
7 1534303 Support ........................................................................................................... 1
8 1534304 Bushing .......................................................................................................... 4
9 1534305 Sealing Ring ................................................................................................... 1
10 1497280 Plug ................................................................................................................ 1
11 1497282 Gasket ............................................................................................................ 1
12 1534306 Support ........................................................................................................... 1
13 1534191 Bushing .......................................................................................................... 1
14 1641602 Housing .......................................................................................................... 1
15 1534312 Bolt (M10 x 30) ............................................................................................... 7
16 1566502 Bolt (M10 x 35) ............................................................................................... 8
17 1554151 Cover .............................................................................................................. 1
18 1479433 Plug ................................................................................................................ 1
19 1479434 Gasket ............................................................................................................ 1
20 1533937 Wheel Stud ..................................................................................................... 5
21 1534317 Spacer ............................................................................................................ 1
22 1534319 Snap Ring ....................................................................................................... 1
23 1534320 Bearing ........................................................................................................... 2
24 1534321 Spacer ............................................................................................................ 1
25 1534322 Snap Ring ....................................................................................................... 1
26 1534332 Gear ............................................................................................................... 1
27 1641530 Nut .................................................................................................................. 1
28 1641531 Gear ............................................................................................................... 1
29 1699235 Bearing ........................................................................................................... 1
30 1641534 Shim (0.120 in.) .............................................................................................. 1
30 1641535 Shim (0.121 in.) .............................................................................................. 1
30 1641536 Shim (0.122 in.) .............................................................................................. 1
30 1641537 Shim (0.126 in.) .............................................................................................. 1
30 1641538 Shim (0.130 in.) .............................................................................................. 1
30 1641539 Shim (0.134 in.) .............................................................................................. 1
30 1641540 Shim (0.138 in.) .............................................................................................. 1
30 1641541 Shim (0.118 in.) .............................................................................................. 1
30 1641533 Shim (0.119 in.) .............................................................................................. 1
31 1641543 Spacer (1.429 in.) ........................................................................................... 1
31 1641542 Spacer (1.406 in.) ........................................................................................... 1
32 1641599 Shim (0.094 in.) .............................................................................................. 1
32 1641553 Shim (0.092 in.) .............................................................................................. 1
32 1641552 Shim (0.090 in.) .............................................................................................. 1
32 1641551 Shim (0.088 in.) .............................................................................................. 1
32 1641550 Shim (0.086 in.) .............................................................................................. 1
32 1641549 Shim (0.084 in.) .............................................................................................. 1
32 1641548 Shim (0.082 in.) .............................................................................................. 1

©2011 HYSTER COMPANY See Service Manual 1-29

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

MASTER DRIVE UNIT

B233 (6/2008 →)

ITEM PART NO. DESCRIPTION QTY

32 1641547 Shim (0.080 in.) .............................................................................................. 1
32 1641546 Shim (0.078 in.) .............................................................................................. 1
32 1641545 Shim (0.076 in.) .............................................................................................. 1
32 1641544 Shim (0.074 in.) .............................................................................................. 1
33 1641600 Gear and Pinion ............................................................................................. 1
34 1554107 Wheel Shaft .................................................................................................... 1
35 1534361 Cover .............................................................................................................. 1
36 1497284 Sealing Ring (Wheel Shaft) ............................................................................ 1
37 1534222 Bearing ........................................................................................................... 1
38 1534223 Shim (0.163 in.) .............................................................................................. 1
38 1534224 Shim (0.164 in.) .............................................................................................. 1
38 1534225 Shim (0.165 in.) .............................................................................................. 1
38 1534226 Shim (0.166 in.) .............................................................................................. 1
38 1534227 Shim (0.167 in.) .............................................................................................. 1
38 1534228 Shim (0.168 in.) .............................................................................................. 1
38 1534229 Shim (0.169 in.) .............................................................................................. 1
38 1534230 Shim (0.170 in.) .............................................................................................. 1
38 1534231 Shim (0.171 in.) .............................................................................................. 1
38 1534232 Shim (0.172 in.) .............................................................................................. 1
38 1534233 Shim (0.173 in.) .............................................................................................. 1
38 1534234 Shim (0.175 in.) .............................................................................................. 1
38 1534235 Shim (0.177 in.) .............................................................................................. 1
38 1534236 Shim (0.179 in.) .............................................................................................. 1
38 1534315 Shim (0.181 in.) .............................................................................................. 1
38 1534316 Shim (0.183 in.) .............................................................................................. 5
39 1554114 Nut .................................................................................................................. 1
40 1534249 Bearing ........................................................................................................... 1
41 1534237 Shim (0.035 in.) .............................................................................................. 1
41 1534238 Shim (0.037 in.) .............................................................................................. 1
41 1534239 Shim (0.039 in.) .............................................................................................. 1
41 1534240 Shim (0.041 in.) .............................................................................................. 1
41 1534241 Shim (0.043 in.) .............................................................................................. 1
41 1534243 Shim (0.048 in.) .............................................................................................. 1
41 1534244 Shim (0.0488 in.) ............................................................................................ 1
41 1534245 Shim (0.0496 in.) ............................................................................................ 1
41 1534246 Shim (0.050 in.) .............................................................................................. 1
41 1534247 Shim (0.051 in.) .............................................................................................. 1
41 1534242 Shim (0.047 in.) .............................................................................................. 1
42 320159 Washer ........................................................................................................... 2
43 1534186 Bolt ................................................................................................................. 2
44 1566504 Pin .................................................................................................................. 1

1-30 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-31

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

MASTER DRIVE UNIT (FIGURE 1-13)

B230 — POWER ASSIST STEERING

1-32 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

MASTER DRIVE UNIT

B230 – POWER ASSIST STEERING

ITEM PART NO. DESCRIPTION QTY

2072196 Master Drive Unit ................................................................................................ 1
1 1534179 Plug ................................................................................................................ 1
2 1479432 Seal ................................................................................................................ 1
3 1606770 Support ........................................................................................................... 1
4 1534181 Bushing .......................................................................................................... 4
5 1534182 Bearing ........................................................................................................... 2
6 1534183 Gasket ............................................................................................................ 1
7 1534186 Bolt ................................................................................................................. 4
8 1540818 Housing .......................................................................................................... 1
9 1534188 Bearing ........................................................................................................... 1
10 1534189 Plate ............................................................................................................... 1
11 1534190 Bolt ................................................................................................................. 14
12 1534191 Bushing .......................................................................................................... 2
13 1534287 Housing .......................................................................................................... 1
14 1534193 Cover .............................................................................................................. 1
15 1479433 Plug ................................................................................................................ 1
16 1534194 Washer ........................................................................................................... 1
17 1534277 Gear ............................................................................................................... 1
18 1534198 Bearing ........................................................................................................... 1
19 1554108 Nut .................................................................................................................. 1
20 1534278 Gear ............................................................................................................... 1
21 1534290 Bearing ........................................................................................................... 2
22 1534202 Shim (0.040 in.) .............................................................................................. 1
22 1534203 Shim (0.043 in.) .............................................................................................. 1
22 1534204 Shim (0.047 in.) .............................................................................................. 1
22 1534205 Shim (0.048 in.) .............................................................................................. 1
22 1534206 Shim (0.049 in.) .............................................................................................. 1
22 1534207 Shim (0.0496 in.) ............................................................................................ 1
22 1534208 Shim (0.050 in.) .............................................................................................. 1
22 1534209 Shim (0.051 in.) .............................................................................................. 1
23 1534291 Spacer ............................................................................................................ 1
24 1534210 Shim (0.071 in.) .............................................................................................. 1
24 1534211 Shim (0.073 in.) .............................................................................................. 1
24 1534212 Shim (0.075 in.) .............................................................................................. 1
24 1534213 Shim (0.077 in.) .............................................................................................. 1
24 1534214 Shim (0.079 in.) .............................................................................................. 1
24 1534215 Shim (0.081 in.) .............................................................................................. 1
24 1534216 Shim (0.083 in.) .............................................................................................. 1
24 1534218 Shim (0.085 in.) .............................................................................................. 1
25 1617536 Kit-Gear .......................................................................................................... 1
26 1534220 Wheel Shaft .................................................................................................... 1
27 1534221 Cover .............................................................................................................. 1
28 1497284 Sealing Ring (Wheel Shaft) ............................................................................ 1
29 1534222 Bearing ........................................................................................................... 1
30 1534223 Shim (0.163 in.) .............................................................................................. 1
30 1534224 Shim (0.164 in.) .............................................................................................. 1
30 1534225 Shim (0.165 in.) .............................................................................................. 1
30 1534226 Shim (0.166 in.) .............................................................................................. 1
30 1534227 Shim (0.167 in.) .............................................................................................. 1
30 1534228 Shim (0.168 in.) .............................................................................................. 1

©2011 HYSTER COMPANY See Service Manual 1-33

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

MASTER DRIVE UNIT

B230 – POWER ASSIST STEERING

ITEM PART NO. DESCRIPTION QTY

30 1534229 Shim (0.169 in.) .............................................................................................. 1
30 1534230 Shim (0.170 in.) .............................................................................................. 1
30 1534231 Shim (0.171 in.) .............................................................................................. 1
30 1534232 Shim (0.172 in.) .............................................................................................. 1
30 1534233 Shim (0.173 in.) .............................................................................................. 1
30 1534234 Shim (0.175 in.) .............................................................................................. 1
30 1534235 Shim (0.177 in.) .............................................................................................. 1
30 1534236 Shim (0.179 in.) .............................................................................................. 1
31 1554114 Nut .................................................................................................................. 1
32 1534249 Bearing ........................................................................................................... 1
33 1534237 Shim (0.035 in.) .............................................................................................. 1
33 1534238 Shim (0.037 in.) .............................................................................................. 1
33 1534239 Shim (0.039 in.) .............................................................................................. 1
33 1534240 Shim (0.041 in.) .............................................................................................. 1
33 1534241 Shim (0.043 in.) .............................................................................................. 1
33 1534242 Shim (0.047 in.) .............................................................................................. 1
33 1534243 Shim (0.048 in.) .............................................................................................. 1
33 1534244 Shim (0.0488 in.) ............................................................................................ 1
33 1534245 Shim (0.0496 in.) ............................................................................................ 1
33 1534246 Shim (0.050 in.) .............................................................................................. 1
33 1534247 Shim (0.051 in.) .............................................................................................. 1
34 1534248 Spacer ............................................................................................................ 1
35 1497280 Plug ................................................................................................................ 1
36 1497282 Gasket ............................................................................................................ 1
37 1540819 Gear ............................................................................................................... 1
38 2090591 Pinion Gear .................................................................................................... 1
39 136718 Capscrew ....................................................................................................... 2
40 296010 Capscrew ....................................................................................................... 2
41 296027 Capscrew ....................................................................................................... 4

1-34 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-35

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

MASTER DRIVE UNIT (FIGURE 1-14)

B233 — POWER ASSIST STEERING

1-36 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

MASTER DRIVE UNIT

B233 – POWER ASSIST STEERING

ITEM PART NO. DESCRIPTION QTY

2088827 Master Drive Unit ................................................................................................ 1
1 1534296 Bolt ................................................................................................................. 8
2 1497285 Seal ................................................................................................................ 1
3 1534392 Cover .............................................................................................................. 1
4 1534393 Shim (0.004 in.) .............................................................................................. 5
4 1534394 Shim (0.012 in.) .............................................................................................. 5
4 1534395 Shim (0.020 in.) .............................................................................................. 5
5 1534301 Sealing Ring ................................................................................................... 1
6 1534396 Bearing ........................................................................................................... 2
7 1641601 Housing .......................................................................................................... 1
8 1534304 Bushing .......................................................................................................... 4
9 1534305 Sealing Ring ................................................................................................... 1
10 1641603 Plug ................................................................................................................ 1
11 1497282 Gasket ............................................................................................................ 1
12 1534400 Support ........................................................................................................... 1
13 1534191 Bushing .......................................................................................................... 2
14 ..... Housing .......................................................................................................... 1
15 1534312 Bolt (M10 x 30) ............................................................................................... 7
16 1566502 Bolt (M10 x 35) ............................................................................................... 8
17 ..... Cover .............................................................................................................. 1
18 1479433 Plug ................................................................................................................ 1
19 1479434 Gasket ............................................................................................................ 1
20 1554110 Cover .............................................................................................................. 1
21 1566504 Pin .................................................................................................................. 1
22 1534319 Snap Ring ....................................................................................................... 1
23 1534320 Bearing ........................................................................................................... 2
24 1534321 Spacer ............................................................................................................ 1
25 1534322 Snap Ring ....................................................................................................... 1
26 1534332 Gear ............................................................................................................... 1
27 1641530 Nut .................................................................................................................. 1
28 1641531 Gear ............................................................................................................... 1
29 1699235 Bearing ........................................................................................................... 2
30 1641533 Shim (0.119 in.) .............................................................................................. 5
30 1641534 Shim (0.120 in.) .............................................................................................. 5
30 1641535 Shim (0.121 in.) .............................................................................................. 5
30 1641536 Shim (0.122 in.) .............................................................................................. 5
30 1641537 Shim (0.126 in.) .............................................................................................. 5
30 1641538 Shim (0.130 in.) .............................................................................................. 5
30 1641539 Shim (0.134 in.) .............................................................................................. 5
30 1641540 Shim (0.138 in.) .............................................................................................. 5
30 1641541 Shim (0.118 in.) .............................................................................................. 5
31 1641542 Spacer (1.406 in.) ........................................................................................... 1
31 1641543 Spacer (1.429 in.) ........................................................................................... 1
32 1641544 Shim (0.074 in.) .............................................................................................. 5
32 1641545 Shim (0.076 in.) .............................................................................................. 5
32 1641546 Shim (0.078 in.) .............................................................................................. 5
32 1641547 Shim (0.080 in.) .............................................................................................. 5
32 1641548 Shim (0.082 in.) .............................................................................................. 5
32 1641549 Shim (0.084 in.) .............................................................................................. 5
32 1641550 Shim (0.086 in.) .............................................................................................. 5

©2011 HYSTER COMPANY See Service Manual 1-37

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

MASTER DRIVE UNIT

B233 – POWER ASSIST STEERING

ITEM PART NO. DESCRIPTION QTY

32 1641551 Shim (0.088 in.) .............................................................................................. 5
32 1641552 Shim (0.090 in.) .............................................................................................. 5
32 1641553 Shim (0.092 in.) .............................................................................................. 5
32 1641599 Shim (0.094 in.) .............................................................................................. 5
33 1641600 Gear and Pinion ............................................................................................. 1
34 1554107 Wheel Shaft .................................................................................................... 1
35 1534361 Cover .............................................................................................................. 1
36 1497284 Sealing Ring (Wheel Shaft) ............................................................................ 1
37 1534222 Bearing ........................................................................................................... 1
38 1534223 Shim (0.163 in.) .............................................................................................. 5
38 1534224 Shim (0.164 in.) .............................................................................................. 5
38 1534225 Shim (0.165 in.) .............................................................................................. 5
38 1534226 Shim (0.166 in.) .............................................................................................. 5
38 1534227 Shim (0.167 in.) .............................................................................................. 5
38 1534228 Shim (0.168 in.) .............................................................................................. 5
38 1534229 Shim (0.169 in.) .............................................................................................. 5
38 1534230 Shim (0.170 in.) .............................................................................................. 5
38 1534231 Shim (0.171 in.) .............................................................................................. 5
38 1534232 Shim (0.172 in.) .............................................................................................. 5
38 1534233 Shim (0.173 in.) .............................................................................................. 5
38 1534234 Shim (0.175 in.) .............................................................................................. 5
38 1534235 Shim (0.177 in.) .............................................................................................. 5
38 1534236 Shim (0.179 in.) .............................................................................................. 5
38 1534315 Shim (0.181 in.) .............................................................................................. 5
38 1534316 Shim (0.183 in.) .............................................................................................. 5
39 1554114 Nut .................................................................................................................. 1
40 1534249 Bearing ........................................................................................................... 1
41 1534237 Shim (0.035 in.) .............................................................................................. 5
41 1534238 Shim (0.037 in.) .............................................................................................. 5
41 1534239 Shim (0.039 in.) .............................................................................................. 5
41 1534240 Shim (0.041 in.) .............................................................................................. 5
41 1534241 Shim (0.043 in.) .............................................................................................. 5
41 1534242 Shim (0.047 in.) .............................................................................................. 5
41 1534243 Shim (0.048 in.) .............................................................................................. 5
41 1534244 Shim (0.0488 in.) ............................................................................................ 5
41 1534245 Shim (0.0496 in.) ............................................................................................ 5
41 1534246 Shim (0.050 in.) .............................................................................................. 5
41 1534247 Shim (0.051 in.) .............................................................................................. 5
42 1534317 Spacer ............................................................................................................ 1
43 1533937 Wheel Stud ..................................................................................................... 5
44 1534399 Gear ............................................................................................................... 1
45 1511865 Gear ............................................................................................................... 1
46 320159 Washer ........................................................................................................... 2
47 1534186 Bolt ................................................................................................................. 2

1-38 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-39

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TRACTION MOTOR (FIGURE 1-15)

B230

1-40 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TRACTION MOTOR
B230

ITEM PART NO. DESCRIPTION QTY

1 2074725 Traction Motor ..................................................................................................... 1
2 1595707 Flange ............................................................................................................ 1
3 1595710 Armature ......................................................................................................... 1
4 12929 Snap Ring .................................................................................................. 2
5 1595712 Flange ............................................................................................................ 1
6 2787341 Connector (4 Way) ..................................................................................... 1
7 1595711 Bolt ................................................................................................................. 4
8 1595713 Terminal Board ............................................................................................... 1
9 1595714 Stator .............................................................................................................. 1
10 239503 Nut .............................................................................................................. 6
11 292681 Lockwasher ................................................................................................ 3
12 2787345 Connector (2 Way) ..................................................................................... 1
2074725 Traction Motor (Sensor) ................................................................................. 1

©2011 HYSTER COMPANY See Service Manual 1-41

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TRACTION MOTOR (FIGURE 1-16)

B233

1-42 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TRACTION MOTOR
B233

ITEM PART NO. DESCRIPTION QTY

2084746 Traction Motor ..................................................................................................... 1
1 1628666 Flange ............................................................................................................ 1
2 1628667 Armature ......................................................................................................... 1
3 ..... Snap Ring .................................................................................................. 1
4 12929 Snap Ring .................................................................................................. 2
5 1595711 Bolt ................................................................................................................. 1
6 292681 Lockwasher ................................................................................................ 4
7 a 1628668 Flange ............................................................................................................ 1
8 2787341 Connector (4 Way) ..................................................................................... 1
9 1595713 Terminal Board ............................................................................................... 1
10 302037 Screw ......................................................................................................... 2
11 1595714 Stator .............................................................................................................. 1
12 239503 Nut .............................................................................................................. 6
13 292681 Lockwasher ................................................................................................ 3
14 2787345 Connector (2 Way) ..................................................................................... 1

FOOTNOTES:
a Includes Bearing

©2011 HYSTER COMPANY See Service Manual 1-43

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

SHIELD (FIGURE 1-17)

1-44 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

SHIELD
ITEM PART NO. DESCRIPTION QTY
1 4602999 Cover .................................................................................................................. 1
2 296009 Capscrew ............................................................................................................ 2
3 296360 Washer ............................................................................................................... 4
4 320157 Washer ............................................................................................................... 2
5 292671 Capscrew ............................................................................................................ 2
6 296357 Washer ............................................................................................................... 2
7 4603643 Stand Off ............................................................................................................. 2

©2011 HYSTER COMPANY See Service Manual 1-45

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

NOTES

1-46 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

2 ELECTRICAL SYSTEM
 UNIT CODE B230
12/2011 NORTH AMERICA

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CONTROL MODULE
TILLER INTERFACE ................................................................................................................................... 2-12
CONTROLLER ENCLOSURE ......................................................................................................................... 2-6
EE CONTACTOR ASSEMBLY
B233 ............................................................................................................................................................ 2-8
ELECTRICAL ASSEMBLY .............................................................................................................................. 2-2
WIRE HARNESS
THERMOSTAT ............................................................................................................................................ 2-10

©2011 HYSTER COMPANY See Service Manual 2-1

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

ELECTRICAL ASSEMBLY (FIGURE 2-1)

2-2 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

ELECTRICAL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 1476478 Control Box (FFigure 3-15)................................................................................ 1
2 254007 Ignition Switch (Key) ........................................................................................... 1
2 2051870 Ignition Switch (Toggle) ...................................................................................... 1
3 2042675 Horn .................................................................................................................... 1
4 ..... Hyd. Power Unit (B230) (FFigure 5-3)............................................................... 1
4 ..... Hyd. Power Unit (B233) (FFigure 5-4)............................................................... 1
5 2085166 Brake Assembly (B230) (FFigure 3-16)............................................................. 1
5 2084747 Magnetic Brake (B233) (FFigure 3-17).............................................................. 1
6 ..... Steer Motor (FFigure 1-9).................................................................................. 1
7 ..... Traction Motor (B230) ......................................................................................... 1
7 ..... Traction Motor (B233) (FFigure 1-16)................................................................ 1
8 221420 Capscrew ............................................................................................................ 1
9 197068 Washer ............................................................................................................... 1
10 1382664 Clamp ................................................................................................................. 1
11 2084858 Cable Assy (U) .................................................................................................... 1
12 2085499 Cable Assy (W) ................................................................................................... 1
13 2079891 Contactor ............................................................................................................ 1
14 2085498 Cable Assy (V) .................................................................................................... 1
15 2084860 Cable Assy .......................................................................................................... 1
16 2085932 Controller (B230 Manual Steer) .......................................................................... 1
16 2085933 Controller (B230 Power Steer) ............................................................................ 1
16 2085934 Controller (B233 Manual Steer) .......................................................................... 1
16 2094657 Controller (B233 Manual Steer EE) .................................................................... 1
16 2085935 Controller (B233 Power Steer) ............................................................................ 1
16 2094658 Controller (B233 Power Steer EE) ...................................................................... 1
17 2085113 Cable Assy (Contactor +) ................................................................................... 1
18 1331362 Fuse (400 Amp) .................................................................................................. 1
19 2085998 Wire Harness (Main) ........................................................................................... 1
19 4602037 Wire Harness (Main)(Alternate Part) .................................................................. 1
20 2084859 Cable Assy (Pump) ............................................................................................. 1
21 2080191 Display (Dash) .................................................................................................... 1
21 2311797 Plug ..................................................................................................................... 1
21 2111682 Battery Discharge Indicator (Alternate Part) ....................................................... 1
22 2078366 Rail (Grab Rail) ................................................................................................... 1
22 a 2086329 Wire Harness (Grab Rail) ................................................................................... 1
23 c 2794234 Sensor (Proximity) .............................................................................................. 1
a 263415 Guard (Wire Harness) ......................................................................................... 1
a 2085872 Cable Assy (Steer Motor +) ................................................................................ 1
a 4601781 Cable Assy (Steer Motor +)(Alternate Part) ........................................................ 1
a 2085873 Cable Assy (Steer Motor -) ................................................................................. 1
a 4006316 Wire Harness (Swivel)(Standard) ....................................................................... 1
a 4006315 Wire Harness (Swivel)(Freezer)(Coast Control) ................................................. 1
a 1655179 Wire Harness (Quick Pick) .................................................................................. 1
ab 2085960 Wire Harness (Tiller)(Standard) .......................................................................... 1
a 2058418 Connector (4 Prong) ....................................................................................... 1
a 1369409 Connector (8 Prong) ....................................................................................... 2
a 2048593 Connector (6 Prong) ....................................................................................... 1
ab 4000993 Kit-Wire Harness (Tiller)(Power Steer) ............................................................... 1
ab 4000994 Kit-Wire Harness (Tiller)(Power Steer)(Side Glide) ............................................ 1
ab 4000995 Kit-Wire Harness (Tiller)(Power Steer)(Freezer) ................................................ 1
ab 4000996 Kit-Wire Harness (Tiller)(Power Steer)(Side Glide and Freezer) ........................ 1

©2011 HYSTER COMPANY See Service Manual 2-3

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

ELECTRICAL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
a 4009849 Kit (Tiller Harness Restraint) ............................................................................... 1

FOOTNOTES:
a Not Illustrated c 6/2009 →
b Power Steering models →5/2009: Use the
appropriate Kit-Wire Harness when replacing Tiller
Wire Harness

2-4 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 2-5

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

CONTROLLER ENCLOSURE (FIGURE 2-2)

2-6 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

CONTROLLER ENCLOSURE
ITEM PART NO. DESCRIPTION QTY
1 2091588 Gasket ................................................................................................................ 1
2 2091587 Enclosure ............................................................................................................ 1
3 2091589 Cover .................................................................................................................. 1
4 1536943 Cover .................................................................................................................. 1
5 2091590 Screw .................................................................................................................. 4
6 136687 Nut ...................................................................................................................... 12
7 2094151 Bolt ...................................................................................................................... 4
8 320156 Washer ............................................................................................................... 4
a 2091534 Wire Harness Freezer/Arctic/Option (FFigure 2-4)............................................ 1
a 2091535 Heater Freezer/Arctic Option .............................................................................. 1
a 2033695 Connector ....................................................................................................... 1
a 2048832 Connector Block ............................................................................................. 1
a 2302852 Pin .................................................................................................................. 2

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 2-7

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

EE CONTACTOR ASSEMBLY (FIGURE 2-3)

B233

2-8 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

EE CONTACTOR ASSEMBLY
B233

ITEM PART NO. DESCRIPTION QTY

1 292501 Capscrew ............................................................................................................ 2
2 320156 Washer ............................................................................................................... 2
3 296215 Capscrew ............................................................................................................ 2
4 2094189 Plate .................................................................................................................... 1
5 2079891 Contactor ............................................................................................................ 1
6 1331362 Fuse (400 Amp) .................................................................................................. 1
7 2094188 Cover .................................................................................................................. 1
8 227177 Screw .................................................................................................................. 3
9 16378 Capscrew ............................................................................................................ 2
10 15154 Lockwasher ......................................................................................................... 2
11 15127 Washer ............................................................................................................... 2
12 2094190 Buss Bar ............................................................................................................. 1
13 2054558 Insulator .............................................................................................................. 2
14 18865 Capscrew ............................................................................................................ 2
15 2094089 Grommet ............................................................................................................. 2
16 2094187 Enclosure ............................................................................................................ 1
17 296359 Washer ............................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 2-9

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

WIRE HARNESS (FIGURE 2-4)

THERMOSTAT

2-10 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

WIRE HARNESS
THERMOSTAT

ITEM PART NO. DESCRIPTION QTY

2091534 Wire Harness ...................................................................................................... 1
1 1369424 Terminal ......................................................................................................... 2
2 2305754 Terminal ......................................................................................................... 2
3 222180 Cable .............................................................................................................. AR
4 2094794 Thermostat ..................................................................................................... 1
5 2034890 Connector ....................................................................................................... 1
6 2048832 Connector Block ............................................................................................. 1
7 2309579 Socket ............................................................................................................ 2

©2011 HYSTER COMPANY See Service Manual 2-11

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

CONTROL MODULE (FIGURE 2-5)

TILLER INTERFACE

ITEM PART NO. DESCRIPTION QTY

1 2111019 Control Module ................................................................................................... 1
2 293796 Capscrew ............................................................................................................ 2
3 320156 Washer ............................................................................................................... 2
4 296359 Washer ............................................................................................................... 2
5 1704795 Insert ................................................................................................................... 2

2-12 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

3 STEER HANDLE/BRAKE SYSTEM

 UNIT CODE B230
12/2011 NORTH AMERICA

SECTION 3
STEER HANDLE/BRAKE SYSTEM

DESCRIPTION PAGE

AUXILIARY CONTROL BOX ........................................................................................................................... 3-36

BRAKE ASSEMBLY
B230 ............................................................................................................................................................ 3-38
B233 ............................................................................................................................................................ 3-39
TILLER HANDLE AND HEAD ASSEMBLY
RUGGEDIZED METAL (→ 5/2011) ........................................................................................................... 3-22
RUGGEDIZED METAL - COLD STORAGE (→ 5/2011) ............................................................................ 3-26
TILLER HANDLE ARM ASSEMBLY
COMPOSITE HEAD - MANUAL STEERING (→ 5/2011) .......................................................................... 3-2
POWER ASSIST STEERING (→ S/N B230N02969G) (→ S/N B233N02364G) ...................................... 3-12
POWER ASSIST STEERING (S/N B230N02970G →) (S/N B233N02365G →) ...................................... 3-14
TILLER HANDLE ASSEMBLY
RUGGEDIZED METAL (5/2011 →) ........................................................................................................... 3-30
TILLER HEAD ASSEMBLY
5/2011 → .................................................................................................................................................... 3-34
MANUAL AND POWER ASSIST STEERING ............................................................................................. 3-16
TILLER SWIVEL ASSEMBLY
MANUAL STEERING (→ 5/2011) .............................................................................................................. 3-4
MANUAL STEERING (5/2011 →) .............................................................................................................. 3-6
POWER ASSIST STEERING (→ 5/2009) .................................................................................................. 3-8
POWER ASSIST STEERING (5/2011 →) .................................................................................................. 3-10
TILLER WELDMENT ARM ASSEMBLY
MANUAL OR POWER ASSIST STEERING - RUGGEDIZED METAL HANDLE AND HEAD .................... 3-18
MANUAL OR POWER ASSIST STEERING - WITH COMPOSITE HEAD ................................................. 3-20

©2011 HYSTER COMPANY See Service Manual 3-1

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-1)

COMPOSITE HEAD — MANUAL STEERING (→ 5/2011)

3-2 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER HANDLE ARM ASSEMBLY

COMPOSITE HEAD – MANUAL STEERING (→ 5/2011)

ITEM PART NO. DESCRIPTION QTY

1 2057091 Swivel (FFigure 3-2).......................................................................................... 1
1 2110926 Swivel (Alternate Part) (FFigure 3-2)................................................................. 1
2 2007882 Grease Fitting ..................................................................................................... 1
3 2039895 Shaft ................................................................................................................... 1
4 2033691 Pin ....................................................................................................................... 1
5 2070448 Bushing ............................................................................................................... 2
6 2037571 Fastener (Nut) ..................................................................................................... 2
7 2309196 Mounting Plate .................................................................................................... 1
8 2089887 Microswitch (Brake) ............................................................................................ 1
9 2089888 Microswitch (Regen) ........................................................................................... 1
10 2060281 Screw .................................................................................................................. 2
11 16394 Capscrew ............................................................................................................ 1
12 15918 Lockwasher ......................................................................................................... 1
13 b 320157 Washer ............................................................................................................... 1
13 c 320158 Washer ............................................................................................................... 1
14 302047 Screw .................................................................................................................. 1
15 292680 Washer ............................................................................................................... 1
16 177599 Clamp ................................................................................................................. 1
17 136687 Nut ...................................................................................................................... 1
18 296166 Capscrew ............................................................................................................ 2
18 1709806 Capscrew (Alternate Part) .................................................................................. 2
19 293780 Lockwasher ......................................................................................................... 2
20 320157 Washer ............................................................................................................... 3
20 1709807 Locknut (Alternate Part) ...................................................................................... 2
21 1450356 Plug ..................................................................................................................... 2
22 2074179 Tube (Tiller Handle Arm) (B230, B233) .............................................................. 1
22 4009395 Tube (Tiller Handle Arm) (Alternate Part, B230, B233) ...................................... 1
22 2090219 Tube (Tiller Handle Arm) (Tiller Handle Arm) (Advanced Coast Control, B230,
B233) .................................................................................................................. 1
22 2107589 Tiller Handle Arm (Alternate Part) (Advanced Coast Control, B230, B233) ....... 1
23 2043856 Capscrew ............................................................................................................ 1
24 2059505 Screw .................................................................................................................. 4
25 2059503
4600086 Housing (Lower) ................................................................................................. 1
25 2059503
4600086 Housing (Alternate Part) ..................................................................................... 1
26 1704090
2059504 Housing (Upper) (FFigure 3-8).......................................................................... 1
27 2079271 Heater (Cold Storage) ......................................................................................... 1
28 2039858 Ball Stud ............................................................................................................. 1
29 329069 Nut ...................................................................................................................... 1
30 2066309 Gas Spring .......................................................................................................... 1
a 2054784 Bulk Sleeving ...................................................................................................... 1
a 1382664 Clamp ................................................................................................................. 1

FOOTNOTES:
a Not Illustrated c 5/2011 →
b → 5/2011

©2011 HYSTER COMPANY See Service Manual 3-3

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER SWIVEL ASSEMBLY (FIGURE 3-2)

MANUAL STEERING (→ 5/2011)

3-4 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER SWIVEL ASSEMBLY

MANUAL STEERING (→ 5/2011)

ITEM PART NO. DESCRIPTION QTY

1 1378550 Capscrew ............................................................................................................ 3
2 2089200 Mount .................................................................................................................. 1
3 1450356 Plug ..................................................................................................................... 2
4 2303042 Locknut ............................................................................................................... 1
5 2307654 Lockwasher ......................................................................................................... 1
6 2057091 Swivel ................................................................................................................. 1
6 2070448 Bushing .......................................................................................................... 2
6 2110926 Swivel (Alternate Part) ........................................................................................ 1
7 2007882 Grease Fitting ..................................................................................................... 1
8 2046785 Spacer ................................................................................................................ 2
9 326307 Bearing Cone ...................................................................................................... 2
10 326306 Bearing Cup ........................................................................................................ 2
11 2089114 Center Support ................................................................................................... 1
12 292529 Capscrew ............................................................................................................ 4
13 320162 Washer ............................................................................................................... 8
14 2088646 Dash Panel ......................................................................................................... 1
15 292683 Lockwasher ......................................................................................................... 4
16 1318914
216877 Nut ...................................................................................................................... 4
17 2045230 Plate (B233) ........................................................................................................ 1
17 2040844 Plate (B230) ........................................................................................................ 1
18 320157 Washer ............................................................................................................... 2
19 136985 Capscrew ............................................................................................................ 2
20 2046784 Shaft (Stand Off) ................................................................................................. 1
20 2103916 Shaft (Steer) ` ................................................................................................. 1
20 2040846 Plate ............................................................................................................... 1
21 2042863 Key ...................................................................................................................... 1
22 2307321 Sleeve ................................................................................................................. 2
23 136692 Nut ...................................................................................................................... 2
24 15155 Lockwasher ......................................................................................................... 2
25 293632 Capscrew (B233) ................................................................................................ 1
25 296032 Capscrew (B230) ................................................................................................ 2
26 388049
292682 Lockwasher ......................................................................................................... 4
27 320159 Washer ............................................................................................................... 4
28 136692 Nut ...................................................................................................................... 2
29 296503 Screw .................................................................................................................. 2
30 292678 Lockwasher ......................................................................................................... 2
31 320154 Washer ............................................................................................................... 2
a 2054784 Bulk Sleeving ...................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 3-5

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER SWIVEL ASSEMBLY (FIGURE 3-3)

MANUAL STEERING (5/2011 →)

3-6 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER SWIVEL ASSEMBLY

MANUAL STEERING (5/2011 →)

ITEM PART NO. DESCRIPTION QTY

1 1378550 Capscrew ............................................................................................................ 3
2 2043858 Cover .................................................................................................................. 1
3 2307321 Sleeve ................................................................................................................. 1
4 2303042 Locknut ............................................................................................................... 1
5 2307654 Lockwasher ......................................................................................................... 1
6 2057091 Swivel ................................................................................................................. 1
6 2070448 Bushing .......................................................................................................... 2
6 2110926 Swivel (Alternate Part) ........................................................................................ 1
7 2007882 Grease Fitting ..................................................................................................... 1
8 2046785 Spacer ................................................................................................................ 2
9 326307 Bearing Cone ...................................................................................................... 2
10 326306 Bearing Cup ........................................................................................................ 2
11 2089114 Center Support ................................................................................................... 1
12 292529 Capscrew ............................................................................................................ 4
13 320162 Washer ............................................................................................................... 8
14 1382664 Clamp ................................................................................................................. 1
15 292683 Lockwasher ......................................................................................................... 4
16 1318914
216877 Nut ...................................................................................................................... 4
17 2042863 Key ...................................................................................................................... 1
18 2046784 Shaft (Stand Off) ................................................................................................. 1
18 2103916 Shaft (Steer) ................................................................................................... 1
18 2040846 Plate ............................................................................................................... 1
19 136692 Nut ...................................................................................................................... 4
20 388049
292682 Lockwasher ......................................................................................................... 4
21 2045230 Plate (B233) ........................................................................................................ 1
21 2040844 Plate (B230) ........................................................................................................ 1
22 320159 Washer ............................................................................................................... 2
23 136985 Capscrew ............................................................................................................ 2
24 293632 Capscrew (B233) ................................................................................................ 1
24 296032 Capscrew (B230) ................................................................................................ 2
25 296503 Screw .................................................................................................................. 2
26 292678 Lockwasher ......................................................................................................... 2
27 320154 Washer ............................................................................................................... 2
28 2088646 Dash Panel ......................................................................................................... 1
29 296168 Capscrew ............................................................................................................ 1
30 239503 Nut ...................................................................................................................... 1
31 2302569 Shim (0.030 in.) .................................................................................................. 2
32 2033691 Pin ....................................................................................................................... 1
33 2039895 Shaft ................................................................................................................... 1
a 2054784 Bulk Sleeving ...................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 3-7

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER SWIVEL ASSEMBLY (FIGURE 3-4)

POWER ASSIST STEERING (→ 5/2009)

3-8 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER SWIVEL ASSEMBLY

POWER ASSIST STEERING (→ 5/2009)

ITEM PART NO. DESCRIPTION QTY

1 2085101 Swivel ................................................................................................................. 1
1 4601652 Swivel (Alternate Part) ........................................................................................ 1
2 124607 Ball Bearing ........................................................................................................ 1
3 2084748 Mount .................................................................................................................. 1
4 1318914
216877 Nut ...................................................................................................................... 4
5 292683 Lockwasher ......................................................................................................... 4
6 320162 Washer ............................................................................................................... 6
7 292532 Capscrew ............................................................................................................ 4
8 1564356 Sensor ................................................................................................................ 1
8 1627077 Sensor (Cold Storage/Arctic) .............................................................................. 1
9 1564354 Bar ...................................................................................................................... 1
10 296160 Capscrew ............................................................................................................ 2
11 320156 Washer ............................................................................................................... 4
12 2085102 Cover .................................................................................................................. 1
13 2085762 Gear .................................................................................................................... 1
14 2093651 Pin ....................................................................................................................... 1
15 2085763 Shaft ................................................................................................................... 1
16 142117 Ball Bearing ........................................................................................................ 1
17 2084744 Support ............................................................................................................... 1
18 1587888 Shaft ................................................................................................................... 1
19 1194252 Snap Ring ........................................................................................................... 1
20 124600 Ball Bearing ........................................................................................................ 1
21 292528 Capscrew ............................................................................................................ 2
22 1151722 Dowel .................................................................................................................. 2
23 1578789 Flange ................................................................................................................. 1
24 302365 Dowel .................................................................................................................. 1
25 302362 Dowel .................................................................................................................. 1
26 15036 Nut ...................................................................................................................... 1
27 2085581 Ball Bearing ........................................................................................................ 1
28 296160 Capscrew ............................................................................................................ 2
29 2085582 Dash ................................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 3-9

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER SWIVEL ASSEMBLY (FIGURE 3-5)

POWER ASSIST STEERING (5/2011 →)

3-10 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER SWIVEL ASSEMBLY

POWER ASSIST STEERING (5/2011 →)

ITEM PART NO. DESCRIPTION QTY

1 4602278 Swivel ................................................................................................................. 1
2 296160 Capscrew ............................................................................................................ 2
3 320156 Washer ............................................................................................................... 4
4 2085102 Cover .................................................................................................................. 1
5 124607 Ball Bearing ........................................................................................................ 1
6 2084748 Mount .................................................................................................................. 1
7 292532 Capscrew ............................................................................................................ 4
8 320162 Washer ............................................................................................................... 8
9 292683 Lockwasher ......................................................................................................... 6
10 1318914
216877 Nut ...................................................................................................................... 4
11 2092216 Bracket (Torque Sensor) .................................................................................... 1
12 296377 Washer ............................................................................................................... 2
13 302019 Screw .................................................................................................................. 2
14 1564354 Bar ...................................................................................................................... 1
15 4602636 Sensor (Torque) .................................................................................................. 1
16 4602639 Gear .................................................................................................................... 1
17 4602257 Gear .................................................................................................................... 1
18 142117 Ball Bearing ........................................................................................................ 1
19 2084744 Support ............................................................................................................... 1
20 292528 Capscrew ............................................................................................................ 2
21 1587888 Shaft ................................................................................................................... 1
22 1194252 Snap Ring ........................................................................................................... 1
23 124600 Ball Bearing ........................................................................................................ 1
24 1151722 Dowel .................................................................................................................. 2
25 302365 Dowel .................................................................................................................. 1
26 302362 Dowel .................................................................................................................. 1
27 15036 Nut ...................................................................................................................... 1
28 2085581 Ball Bearing ........................................................................................................ 1
29 129563 Strap Clamp ........................................................................................................ 1
30 296162 Capscrew ............................................................................................................ 1
31 4600211 Bracket (Lower Harness) .................................................................................... 1
32 296379 Washer ............................................................................................................... 1
33 136687 Nut ...................................................................................................................... 1
34 296160 Capscrew ............................................................................................................ 2
35 2085582 Dash ................................................................................................................... 1
a 4602999 Cover (Electromagnetic Shield) .......................................................................... 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 3-11

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-6)

POWER ASSIST STEERING (→ S/N B230N02969G) (→ S/N B233N02364G)

3-12 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER HANDLE ARM ASSEMBLY

POWER ASSIST STEERING (→ S/N B230N02969G) (→ S/N B233N02364G)

ITEM PART NO. DESCRIPTION QTY

1 2085101 Swivel (FFigure 3-4).......................................................................................... 1
1 4601652 Swivel (Alternate Part) (FFigure 3-4)................................................................. 1
2 2090671 Bushing ............................................................................................................... 1
3 2085099 Pin ....................................................................................................................... 1
3 a 2105886 Pin (Tiller Pivot, Alternate Part) .......................................................................... 1
4 2085760 Shaft ................................................................................................................... 1
5 1563936 Sensor ................................................................................................................ 1
6 320154 Washer ............................................................................................................... 2
7 815596 Capscrew ............................................................................................................ 2
8 302435 Roll Pin ............................................................................................................... 1
9 2089203 Tube (Tiller Handle Arm, B230, B233) ................................................................ 1
9 2107590 Tiller Handle Arm (Advanced Coast Control, B230, B233) ................................. 1
10 296166 Capscrew ............................................................................................................ 2
10 1709806 Capscrew (Alternate Part) .................................................................................. 1
11 293780 Lockwasher ......................................................................................................... 2
12 320157 Washer ............................................................................................................... 3
12 1709807 Locknut (Alternate Part) ...................................................................................... 1
13 1450356 Plug ..................................................................................................................... 1
14 329069 Nut ...................................................................................................................... 1
15 2066309 Gas Spring .......................................................................................................... 1
16 302377 Dowel .................................................................................................................. 1
17 2791987 Bushing ............................................................................................................... 1
18 2062561 Pin (Tiller Pivot) .................................................................................................. 1
19 2039858 Ball Stud ............................................................................................................. 1
20 1450356 Plug ..................................................................................................................... 1
21 220277 Screw .................................................................................................................. 2
22 2089888 Microswitch ......................................................................................................... 1
23 296157 Capscrew ............................................................................................................ 2
24 320156 Washer ............................................................................................................... 2
25 293795 Capscrew ............................................................................................................ 1
26 1560678 Nut ...................................................................................................................... 1

FOOTNOTES:
a Replaces Pin, Shaft and Roll Pin

©2011 HYSTER COMPANY See Service Manual 3-13

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-7)

POWER ASSIST STEERING (S/N B230N02970G →) (S/N B233N02365G →)

3-14 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER HANDLE ARM ASSEMBLY

POWER ASSIST STEERING (S/N B230N02970G →) (S/N B233N02365G →)

ITEM PART NO. DESCRIPTION QTY

1 4602278 Swivel (FFigure 3-5).......................................................................................... 1
2 302148 Screw .................................................................................................................. 2
3 1560678 Nut ...................................................................................................................... 1
4 293795 Capscrew ............................................................................................................ 1
5 2007882 Grease Fitting ..................................................................................................... 2
6 2090671 Bushing ............................................................................................................... 1
7 2059695 Pin ....................................................................................................................... 1
8 ..... Tiller Handle Arm (FFigure 3-9, FFigure 3-10)................................................. 1
9 b 1709806 Capscrew ............................................................................................................ 2
10 b 1709807 Locknut ............................................................................................................... 2
11 1450356 Plug ..................................................................................................................... 2
12 329069 Nut ...................................................................................................................... 1
13 2098629
4009088 Gas Spring .......................................................................................................... 1
13 4602216 Cylinder Assy ...................................................................................................... 1
14 2039858 Ball Stud ............................................................................................................. 1
15 2791987 Bushing ............................................................................................................... 1
16 2062561 Pin ....................................................................................................................... 1
17 302377 Dowel .................................................................................................................. 1
18 2060281 Screw .................................................................................................................. 2
19 2311041 Spacer ................................................................................................................ 1
20 4601876 Microswitch ......................................................................................................... 1
21 4600213 Switch ................................................................................................................. 1
a 4009809 Strap Clamp (Button Head) ................................................................................ 1

FOOTNOTES:
a Not Illustrated b With Composite Head

©2011 HYSTER COMPANY See Service Manual 3-15

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER HEAD ASSEMBLY (FIGURE 3-8)

MANUAL AND POWER ASSIST STEERING

3-16 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER HEAD ASSEMBLY

MANUAL AND POWER ASSIST STEERING

ITEM PART NO. DESCRIPTION QTY

1618119
1705992 Tiller Head (On/Off Switch, B230, B233) ............................................................ 1
1686776
1705993 Tiller Head (On/Off Switch, Advanced Coast Control) (B230, B233) .................. 1
1683370 Tiller Head (On/Off Switch, B230, B233) ............................................................ 1
1532399 Tiller Handle (On/Off Switch, Cold Storage) (B230, B233) ................................. 1
1 2059503
4600086 Housing (Lower) ............................................................................................. 1
2 1704090
2059504 Housing (Upper) ............................................................................................. 1
3 2091533 Control Card ................................................................................................... 1
4 1466935 Camshaft (Direction Control) .......................................................................... 1
5 1466595 Bushing (Butterfly Switch) .............................................................................. 2
6 1603957 Switch (LH Butterfly) ....................................................................................... 1
7 320152 Washer (Butterfly Switch) ............................................................................... 2
8 1499660 Capscrew (Butterfly Switch) ........................................................................... 2
9 1466607 Spring (Throttle Direction Control Return) ...................................................... 1
10 1603956 Switch (RH Butterfly) ...................................................................................... 1
11 4023859
1467779 Cover (Belly Switch) ....................................................................................... 1
12 1466606 Spring (Horn) .................................................................................................. 1
13 a 2046453 Wire Harness (Side Glide) .............................................................................. 1
14 1498102 Microswitch ..................................................................................................... 2
16 1489471 Cover (Horn) ................................................................................................... 1
17 1466877 Switch Assembly (On/Off, RH and LH) .......................................................... 4
18 1498102 Microswitch (On/Off Switch with Molex Connector) ................................... 1
19 1503736 Button (On/Off Push Button, Yellow) .......................................................... 1
19 1706749 Actuator (Cover, Top Push Button, Yellow) ........................................... 1
20 1466604 Label (RH Switch Functions) .......................................................................... 1
21 1466605 Label (LH Switch Functions) .......................................................................... 1
22 1489547 Label (Top, Hyster) ......................................................................................... 1
23 2043557 Actuator (Black, Side Glide) ........................................................................... 2
24 1531075 Spring (Cover, Belly) ...................................................................................... 1
24 a 1660875 Locking Lever (For Belly Spring) .................................................................... 1
25 1594131 Spring (Throttle Direction Control Return) ...................................................... 1
26 2097314 Screw ............................................................................................................. 1
27 1652960 Support (Clip) ................................................................................................. 1
28 2059505 Screw ............................................................................................................. 4
29 2043856 Capscrew ....................................................................................................... 1
30 296010 Capscrew ....................................................................................................... 2
30 320157 Washer ........................................................................................................... 2
30 293780 Lockwasher .................................................................................................... 2
30 1709806 Capscrew (Flanged, Alternate Part) ............................................................... 2
30 1709807 Locknut (Flanged, Alternate Part) .................................................................. 2
a 4000713 Connector (Coast Control Buttons) ................................................................ 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 3-17

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER WELDMENT ARM ASSEMBLY (FIGURE 3-9)

MANUAL OR POWER ASSIST STEERING — RUGGEDIZED METAL HANDLE AND HEAD

3-18 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER WELDMENT ARM ASSEMBLY

MANUAL OR POWER ASSIST STEERING – RUGGEDIZED METAL HANDLE AND HEAD

ITEM PART NO. DESCRIPTION QTY

1 df 1701377 Tiller Handle and Head Assembly (FFigure 3-11)............................................. 1
1 adf 1701379 Tiller Handle and Head Assembly (FFigure 3-12)............................................. 1
1 ef 1701381 Tiller Handle and Head Assembly (FFigure 3-11)............................................. 1
1 cf 1701384 Tiller Handle and Head Assembly (FFigure 3-11)............................................. 1
1 af 1701386 Tiller Handle and Head Assembly (FFigure 3-12)............................................. 1
1 aef 1701626 Tiller Handle and Head Assembly (FFigure 3-12)............................................. 1
1 ch 4611102 Tiller Head Assembly Assembly ......................................................................... 1
1 eh 4611103 Tiller Head Assembly Assembly ......................................................................... 1
1 dh 4611104 Tiller Head Assembly Assembly ......................................................................... 1
2 176640 Bolt ...................................................................................................................... 4
2 1527881 Capscrew (Alternate Part) .................................................................................. 4
3 296360 Washer ............................................................................................................... 4
4 320157 Washer ............................................................................................................... 4
5 eg 4600300 Tiller Wldmt Arm (Power Steering, B230, B233) ................................................ 1
5 ei 4006284 Tiller Wldmt Arm (Power Steering, B233 Only) .................................................. 1
5 eg 4600301 Tiller Wldmt Arm (Manual Steering, B230, B233) ............................................... 1
5 ei 4006280 Tiller Wldmt Arm (Manual Steering, B230, B233) ............................................... 1
5 dg 4600302 Tiller Wldmt Arm (Power Steering, B230, B233) ................................................ 1
5 di 4609202 Tiller Handle Arm (Power Steering, B233 Only) ................................................. 1
5 dg 4600303 Tiller Wldmt Arm (Manual Steering, B230, B233) ............................................... 1
5 di 4608939 Tiller Wldmt Arm (Manual Steering, B233 Only) ................................................. 1
bde 2110902 Cylinder Assy ...................................................................................................... 1
bde 4602216 Cylinder Assy (Alternate Part) ............................................................................ 1

FOOTNOTES:
a Cold Storage/Food Processing f → 5/2011
b Not Illustrated g → PENDING PER ECN 30008206
c Standard-Without Coast Control h 5/2011 →
d With Auto Coast Control i PENDING PER ECN 30008206 →
e With Manual Coast Control

©2011 HYSTER COMPANY See Service Manual 3-19

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER WELDMENT ARM ASSEMBLY (FIGURE 3-10)

MANUAL OR POWER ASSIST STEERING — WITH COMPOSITE HEAD

3-20 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER WELDMENT ARM ASSEMBLY

MANUAL OR POWER ASSIST STEERING – WITH COMPOSITE HEAD
KEY:
A: Standard
B: With Coast Control
QTY
ITEM PART NO. DESCRIPTION A B
1 1618119
1705992 Tiller Head (FFigure 3-8)........................................................................... 1 ..
1 1686776
1705993 Tiller Head (FFigure 3-8)........................................................................... .. 1
2 bc 4602277 Tiller Handle Arm ....................................................................................... 1 ..
2 de 4009390 Tiller Handle Arm ....................................................................................... 1 ..
2 4602268 Tiller Handle ............................................................................................... .. 1
2 2058204 Bracket ................................................................................................... 1 1
2 1531001 Insert ...................................................................................................... .. 6
3 302047 Screw ......................................................................................................... 2 2
4 292680 Washer ....................................................................................................... 2 2
5 177599 Clamp ......................................................................................................... 1 1
6 136687 Nut .............................................................................................................. 1 2
7 1486566 Clamp ......................................................................................................... 1 ..
a 4009809 Strap Clamp ............................................................................................... 1 ..

FOOTNOTES:
a Not Illustrated d S/N B230N03173G →
b → S/N B230N03172G e S/N B233N02433G →
c → S/N B233N02432G

©2011 HYSTER COMPANY See Service Manual 3-21

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER HANDLE AND HEAD ASSEMBLY (FIGURE 3-11)

RUGGEDIZED METAL (→ 5/2011)

3-22 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER HANDLE AND HEAD ASSEMBLY

RUGGEDIZED METAL (→ 5/2011)

ITEM PART NO. DESCRIPTION QTY

b 1701377 Tiller Handle and Head (B230, B233) ................................................................. 1
c 1701381 Tiller Handle and Head (B230, B233) ................................................................. 1
1701384 Tiller Handle and Head (Std. without Coast Control) (B230, B233) .................... 1
1 ..... Tiller Head Assembly ..................................................................................... 1
2108911 Kit-Control Handle ...................................................................................... 1
2 2108909 Control Handle Top Cover ..................................................................... 1
3 2308321 Support (Switch) .................................................................................... 1
4 2304431 Base (Control Handle) ........................................................................... 1
5 2304621 Plate ........................................................................................................... 1
6 2307701 Actuator (Lower) ......................................................................................... 1
7 2307174 Actuator (Lift) .............................................................................................. 1
8 2305843 Actuator (Horn) ........................................................................................... 1
9 2054573 Switch ......................................................................................................... 4
10 2307134 Spring ......................................................................................................... 6
11 138573 Washer ....................................................................................................... 4
12 2303979 Screw ......................................................................................................... 2
13 2303904 Screw ......................................................................................................... 2
14 2310216 Actuator ...................................................................................................... 1
15 2303776 Spring ......................................................................................................... 2
16 2309504 Stop ............................................................................................................ 1
17 bc 16720 Screw ............................................................................................................. 4
18 bc 2307134 Spring ............................................................................................................. 2
19 302045 Screw ............................................................................................................. 2
20 296359 Washer ........................................................................................................... 8
21 2309094 Screw ............................................................................................................. 2
22 2308201 Shaft ............................................................................................................... 1
23 2309131 Sleeve ............................................................................................................ 1
24 2110778 Tiller Handle (Casting) .................................................................................... 1
25 b 2111285 Push Button Switch Assembly ........................................................................ 2
25 ac 1701471 Plug ................................................................................................................ 2
26 2110838 Switch Assembly ............................................................................................ 1
27 2110569 Sensor ........................................................................................................ 1
28 302042 Screw ......................................................................................................... 2
29 1565407 Nut .............................................................................................................. 2
29 ac 296358 Washer ....................................................................................................... 2
30 2110397 Tube (Spacer) ............................................................................................ 2
31 1660750 Insert .............................................................................................................. 6
32 2311213 Plate ............................................................................................................... 1
33 2110570 Bracket ........................................................................................................... 1
34 2110568 Link ................................................................................................................. 1
35 1451166 Cotter Pin ....................................................................................................... 2
36 2053093 Knob (Rotary Control) .................................................................................... 2
37 2110771 Handle Grip .................................................................................................... 2
38 2302299 Bar .................................................................................................................. 4
39 2310085 Screw ............................................................................................................. 2
40 15920 Lockwasher .................................................................................................... 2
41 296360 Washer ........................................................................................................... 2
42 302062 Screw ............................................................................................................. 2
43 239503 Nut .................................................................................................................. 2
44 15134 Washer ........................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 3-23

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER HANDLE AND HEAD ASSEMBLY

RUGGEDIZED METAL (→ 5/2011)

ITEM PART NO. DESCRIPTION QTY

45 302048 Screw ............................................................................................................. 2
46 bc 2110775 Cover .............................................................................................................. 2
47 bc 302049 Screw ............................................................................................................. 4
48 15916 Lockwasher .................................................................................................... 8
49 b 2111526 Jumper ........................................................................................................... 1
50 2306619 Screw ............................................................................................................. 2
51 2035534 Washer ........................................................................................................... 2
52 bc 4600016 Guard ............................................................................................................. 2
53 bc 2309999 Button ............................................................................................................. 2
54 bc 2111251 Switch (Side Glide) ......................................................................................... 1
a 2110705 Wire Harness (Tiller Arm) ................................................................................... 1
a 2111006 Wire Harness (Tiller Handle) .............................................................................. 1
a 2111019 Control Module (Tiller Interface) ......................................................................... 1

FOOTNOTES:
a Not Illustrated c With Manual Coast Control
b With Advanced Coast Control

3-24 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 3-25

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER HANDLE AND HEAD ASSEMBLY (FIGURE 3-12)

RUGGEDIZED METAL — COLD STORAGE (→ 5/2011)

3-26 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER HANDLE AND HEAD ASSEMBLY

RUGGEDIZED METAL – COLD STORAGE (→ 5/2011)

ITEM PART NO. DESCRIPTION QTY

b 1701379 Tiller Handle and Head (B230, B233) ................................................................. 1
1701386 Tiller Handle and Head (Without Coast Control, B230, B233) ............................ 1
c 1701626 Tiller Handle and Head (B230, B233) ................................................................. 1
1 ..... Tiller Head Assembly ..................................................................................... 1
2108911 Kit-Control Handle ...................................................................................... 1
2 2108909 Control Handle Top Cover ..................................................................... 1
3 2308321 Support (Switch) .................................................................................... 1
4 2304431 Base (Control Handle) ........................................................................... 1
5 2304621 Plate ........................................................................................................... 1
6 2307701 Actuator (Lower) ......................................................................................... 1
7 2307174 Actuator (Lift) .............................................................................................. 1
8 2305843 Actuator (Horn) ........................................................................................... 1
9 4601877 Switch (Belly) ............................................................................................. 1
9 4601878 Switch (Raise/Lower/Horn) ........................................................................ 3
10 2303776 Spring ......................................................................................................... 6
11 138573 Washer ....................................................................................................... 3
12 2303979 Screw ......................................................................................................... 3
13 4601041 Bracket ....................................................................................................... 1
14 2310216 Actuator ...................................................................................................... 1
15 296542 Screw ......................................................................................................... 8
16 320150 Washer ....................................................................................................... 8
17 296351 Washer ....................................................................................................... 8
18 292663 Nut .............................................................................................................. 8
19 2307134 Spring ......................................................................................................... 2
20 2309504 Stop ............................................................................................................ 1
21 2308201 Shaft ............................................................................................................... 1
22 2309131 Sleeve ............................................................................................................ 1
23 2110778 Tiller Handle (Casting) .................................................................................... 1
24 b 2111285 Push Button Switch Assembly ........................................................................ 2
24 ac 1701471 Plug ................................................................................................................ 2
25 2110838 Switch Assembly ............................................................................................ 1
26 2110569 Sensor ........................................................................................................ 1
27 302042 Screw ......................................................................................................... 2
28 1565407 Nut .............................................................................................................. 2
28 a 296358 Washer ....................................................................................................... 2
29 2110397 Tube (Spacer) ............................................................................................ 2
30 1660750 Insert .............................................................................................................. 6
31 bc 16720 Screw ............................................................................................................. 4
32 2311213 Plate ............................................................................................................... 1
33 2110570 Bracket ........................................................................................................... 1
34 2110568 Link ................................................................................................................. 1
35 1451166 Cotter Pin ....................................................................................................... 2
36 2053093 Knob (Rotary Control) .................................................................................... 2
37 2110771 Handle Grip .................................................................................................... 2
38 2302299 Bar .................................................................................................................. 4
39 2310085 Screw ............................................................................................................. 2
40 15920 Lockwasher .................................................................................................... 2
41 296360 Washer ........................................................................................................... 2
42 302062 Screw ............................................................................................................. 2
43 239503 Nut .................................................................................................................. 2

©2011 HYSTER COMPANY See Service Manual 3-27

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER HANDLE AND HEAD ASSEMBLY

RUGGEDIZED METAL – COLD STORAGE (→ 5/2011)

ITEM PART NO. DESCRIPTION QTY

44 15134 Washer ........................................................................................................... 2
45 bc 2307134 Spring ............................................................................................................. 2
46 bc 2110775 Cover .............................................................................................................. 2
47 bc 302049 Screw ............................................................................................................. 4
48 15916 Lockwasher .................................................................................................... 8
49 b 2111526 Jumper ........................................................................................................... 1
50 2306619 Screw ............................................................................................................. 2
51 2035534 Washer ........................................................................................................... 2
52 bc 4600016 Guard ............................................................................................................. 2
53 bc 2309999 Button ............................................................................................................. 2
54 bc 2111251 Switch (Side Glide) ......................................................................................... 1
55 302048 Screw ............................................................................................................. 2
56 296359 Washer ........................................................................................................... 8
57 302045 Screw ............................................................................................................. 2
58 2309094 Screw ............................................................................................................. 2
a 2110705 Wire Harness (Tiller Arm) ................................................................................... 1
a 2111006 Wire Harness (Tiller Handle) .............................................................................. 1
a 2111019 Control Module (Tiller Interface) ......................................................................... 1

FOOTNOTES:
a Not Illustrated c With Manual Coast Control
b With Advanced Coast Control

3-28 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 3-29

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER HANDLE ASSEMBLY (FIGURE 3-13)

RUGGEDIZED METAL (5/2011 →)

3-30 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER HANDLE ASSEMBLY

RUGGEDIZED METAL (5/2011 →)
KEY:
A: Standard-Without Coast Control
B: With Manual Coast Control
C: With Auto Coast Control
QTY
ITEM PART NO. DESCRIPTION A B C
4611102 Tiller Head Assembly ........................................................................ 1 .. ..
4611103 Tiller Head Assembly ........................................................................ .. 1 ..
4611104 Tiller Head Assembly ........................................................................ .. .. 1
1 ..... Tiller Head (FFigure 3-14)............................................................ 1 1 1
2 4610630 Pin ................................................................................................. 2 2 2
3 12893 Snap Ring ..................................................................................... 2 2 2
4 4610615 Bushing ......................................................................................... 2 2 2
5 4610596 Washer .......................................................................................... 2 2 2
6 2110771 Handle Grip ................................................................................... 2 2 2
6 2311072 Handle Grip ............................................................................... 1 1 1
6 2110721 Grip ........................................................................................... 1 1 1
7 4614753 Shaft Assembly ............................................................................. 1 1 1
7 4610623 Shaft ......................................................................................... 1 1 1
7 4610594 Bushing ..................................................................................... 2 2 2
8 2053093 Knob (Rotary Control) ................................................................... 2 2 2
9 4610597 Shim .............................................................................................. 2 2 2
10 4614752 Sleeve (Throttle) ............................................................................ 1 1 1
11 1508031 Pin ................................................................................................. 5 5 5
12 4604381 Control Handle .............................................................................. 1 1 1
13 4612239 Bracket Wldmt .......................................................................... 1 1 1
14 136687 Nut ............................................................................................ 2 2 2
15 296359 Washer ..................................................................................... 2 2 2
16 292503 Capscrew .................................................................................. 2 2 2
17 2110569 Sensor ...................................................................................... 1 1 1
18 4612856 Throttle Cam ............................................................................. 1 1 1
19 4604519 Spring ....................................................................................... 1 1 1
20 4604911 Bushing ..................................................................................... 2 2 2
21 1527877 Capscrew ...................................................................................... 2 2 2
22 1451166 Cotter Pin ...................................................................................... 1 1 1
23 4606748 Link ................................................................................................ 1 1 1
24 2111526 Jumper .......................................................................................... .. .. 1
25 1486566 Clamp ............................................................................................ 1 1 1
26 296359 Washer .......................................................................................... 1 1 1
27 320156 Washer .......................................................................................... 1 1 1
28 136687 Nut ................................................................................................. 1 1 1
29 292501 Capscrew ...................................................................................... 1 1 1
30 4612418 Screw ............................................................................................ 2 2 2
31 302047 Screw ............................................................................................ 4 .. 4
32 296359 Washer .......................................................................................... 4 .. 4
33 4608818 Bracket .......................................................................................... 2 .. 2
34 1660750 Insert ............................................................................................. 4 .. 4
35 4609160 Actuator ......................................................................................... 2 .. 2
36 2307134 Spring ............................................................................................ 4 .. 4
37 4615019 Microswitch ................................................................................... 2 .. 2

©2011 HYSTER COMPANY See Service Manual 3-31

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER HANDLE ASSEMBLY

RUGGEDIZED METAL (5/2011 →)
KEY:
A: Standard-Without Coast Control
B: With Manual Coast Control
C: With Auto Coast Control
QTY
ITEM PART NO. DESCRIPTION A B C
38 220625 Screw ............................................................................................ 4 .. 4
39 4608820 Bracket .......................................................................................... 2 .. 2
40 4608037 Jumper .......................................................................................... 1 .. 1
41 4609686 Tiller Handle .................................................................................. .. 1 ..
41 4609687 Tiller Handle .................................................................................. 1 .. 1

3-32 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 3-33

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

TILLER HEAD ASSEMBLY (FIGURE 3-14)

(5/2011 →)

3-34 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

TILLER HEAD ASSEMBLY

(5/2011 →)

ITEM PART NO. DESCRIPTION QTY

a 4608936 Tiller Head .......................................................................................................... 1
b 4608937 Tiller Head .......................................................................................................... 1
1 a 4608716 Cover .............................................................................................................. 1
1 b 4608717 Cover .............................................................................................................. 1
2 a 4607254 Handle Top Cover ...................................................................................... 1
2 b 4608712 Handle ........................................................................................................ 1
3 4607253 Handle Base Cover .................................................................................... 1
4 4610811 Actuator .......................................................................................................... 1
5 4610813 Actuator .......................................................................................................... 1
6 4610812 Actuator .......................................................................................................... 1
7 2310216 Actuator .......................................................................................................... 1
8 2309504 Stop ................................................................................................................ 1
9 2303776 Spring ............................................................................................................. 2
10 2307134 Spring ............................................................................................................. 6
11 4604547 Plate ............................................................................................................... 1
12 4604525 Support ........................................................................................................... 1
13 15201 Cotter Pin ....................................................................................................... 1
14 2303979 Screw ............................................................................................................. 4
15 138573 Washer ........................................................................................................... 1
16 1476421 Washer ........................................................................................................... 1
17 1582442 Clip ................................................................................................................. 1
18 4604530 Switch ............................................................................................................. 1
18 ..... Connector Assembly .................................................................................. 1
18 2033695 Connector .............................................................................................. 1
18 2302852 Pin .......................................................................................................... 2
18 2048832 Connector Block .................................................................................... 1
18 1541988 Connector .............................................................................................. 1
18 1463140 Terminal (Pin) ........................................................................................ 8
18 1541989 Connector (Secondary Lock) ................................................................. 1
19 2111285 Push Button Switch ............................................................................................. 2
20 2309094 Screw .................................................................................................................. 2

FOOTNOTES:
a Standard-Without Coast Control b With Auto Coast Control

©2011 HYSTER COMPANY See Service Manual 3-35

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

AUXILIARY CONTROL BOX (FIGURE 3-15)

3-36 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

AUXILIARY CONTROL BOX

ITEM PART NO. DESCRIPTION QTY

1 1622847 Switch Asm (Rail and Control Box Assembly) .................................................... 1

2 2078366 Rail ................................................................................................................. 1
3 2042873 Capscrew (Control Box) ................................................................................. 4
4 1476478 Control Box (Assembly) .................................................................................. 1
5 1486731 Front Cover ................................................................................................ 1
6 1486732 Rear Cover ................................................................................................. 1
7 1486733 Button (Lift/Lower) ...................................................................................... 1
8 1486734 Button (Rabbit) ........................................................................................... 1
9 1486735 Horn Actuator ............................................................................................. 1
10 1498102 Microswitch ................................................................................................ 4
11 2079291 Wire Harness (Heater) (Assembly) ..................................................................... 1
11 1606386 Heater (24V) ................................................................................................... 1
11 2034890 Connector ....................................................................................................... 1
11 2309579 Socket ............................................................................................................ 2
11 2048832 Connector Block ............................................................................................. 1
12 2089165 Wire Harness (Heater) ........................................................................................ 1
a 2086329 Wire Harness (Hand Rail) ................................................................................... 1
a 320161 Washer ............................................................................................................... 6
a 292532 Capscrew (Hand Rail) ......................................................................................... 3
a 300937 Nut ...................................................................................................................... 3
a 1463849 Lubricant ............................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 3-37

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

BRAKE ASSEMBLY (FIGURE 3-16)

B230

ITEM PART NO. DESCRIPTION QTY

2085166 Brake Assembly .................................................................................................. 1
1 ..... Inductor .......................................................................................................... 1
2 1641614 Friction Disk .................................................................................................... 1
3 ..... Mounting Flange ............................................................................................. 1
4 1641926 Hub ................................................................................................................. 1
5 a 1641927 Kit-Screw ........................................................................................................ 3
6 b 2094737 Kit-Motor Band .................................................................................................... 1

FOOTNOTES:
a Mounts brake to traction motor b Used with subZero Freezer Option

3-38 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

BRAKE ASSEMBLY (FIGURE 3-17)

B233

ITEM PART NO. DESCRIPTION QTY

2084747 Magnetic Brake ................................................................................................... 1
1 ..... Inductor .......................................................................................................... 1
2 ..... Friction Disc .................................................................................................... 1
3 1641925 Flange ............................................................................................................ 1
4 1641924 Hub and O-Ring ............................................................................................. 1
5 1641620 Screw ............................................................................................................. 3
6 1641923 Kit-Screw Adjuster Screws ............................................................................. 1
7 a 2093339 Kit-Motor Band .................................................................................................... 1

FOOTNOTES:
a Used with Corrosion, Freezer, and subZero
Freezer options.

©2011 HYSTER COMPANY See Service Manual 3-39

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

NOTES

3-40 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

4 LIFT LINKAGE AND FORKS

 UNIT CODE B230
12/2011 NORTH AMERICA

SECTION 4
LIFT LINKAGE AND FORKS

DESCRIPTION PAGE

CASTER ASSEMBLY ...................................................................................................................................... 4-2

HEAVY DUTY ............................................................................................................................................. 4-4
HEAVY DUTY - SEALED BEARINGS ........................................................................................................ 4-6
DOUBLE PALLET FORK OPTION
B233 ............................................................................................................................................................ 4-15
CORROSION/FOOD PROCESSING - B233 .............................................................................................. 4-16
LIFT LINKAGE ................................................................................................................................................. 4-8
CORROSION/FOOD PROCESSING .......................................................................................................... 4-12
LOAD WHEEL
DUAL OPTION ............................................................................................................................................ 4-19
SINGLE LOAD WHEEL
FOUR BEARING ......................................................................................................................................... 4-18
TWO BEARING ........................................................................................................................................... 4-17

©2011 HYSTER COMPANY See Service Manual 4-1

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

CASTER ASSEMBLY (FIGURE 4-1)

4-2 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

CASTER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 2088888 Caster ................................................................................................................. 1
1 2091425 Fork ................................................................................................................ 1
1 2091426 Swivel Fork (Without Wheel Fork) .............................................................. 1
2 2045964 Plate (Top) ............................................................................................. 1
3 2091427 Fork ........................................................................................................ 1
4 2046889 Bearing (Pin) .......................................................................................... 1
5 2045969 Ball ......................................................................................................... 18
6 2045970 O-Ring ................................................................................................... 1
7 2045987 Cap ........................................................................................................ 1
8 2045971 Fork (Lower) ............................................................................................... 1
9 2045972 Capscrew ................................................................................................... 1
10 2045973 Tube Assy .................................................................................................. 1
11 2045975 Bushing ...................................................................................................... 2
12 2045976 Locknut ....................................................................................................... 1
13 2045977 Axle ............................................................................................................ 1
14 2045978 Axle ............................................................................................................ 1
15 2045979 Clip ............................................................................................................. 4
16 2045982 Spring ......................................................................................................... 2
17 2045983 Tube Assy .................................................................................................. 2
18 2045984 Washer ....................................................................................................... 2
19 2045985 Capscrew ................................................................................................... 2
20 2045986 Locknut ....................................................................................................... 2
21 2046761 Wheel ............................................................................................................. 1
22 2091428 Wheel ......................................................................................................... 1
23 2045989 Bearing ....................................................................................................... 2
24 2045990 Tube ........................................................................................................... 1
25 2046762 Axle ................................................................................................................ 1
26 2079952 Tube ........................................................................................................... 1
27 2045976 Locknut ....................................................................................................... 1
28 2045991 Tube ........................................................................................................... 1
29 2045992 Tube ........................................................................................................... 2
30 2045993 Capscrew ................................................................................................... 1
31 2034403 Capscrew ............................................................................................................ 4
32 320160 Washer ............................................................................................................... 2
33 2039377 Shim .................................................................................................................... 8

©2011 HYSTER COMPANY See Service Manual 4-3

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

CASTER ASSEMBLY (FIGURE 4-2)

HEAVY DUTY

4-4 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

CASTER ASSEMBLY
HEAVY DUTY

ITEM PART NO. DESCRIPTION QTY

2079240 Caster (Spring Loaded) ...................................................................................... 2
a. . . . . Swivel Fork ..................................................................................................... 1
1 2053141 Plate (Assembled) ...................................................................................... 1
2 2079954 Plate (Top) ............................................................................................. 1
3 2053143 Bearing .................................................................................................. 1
4 2079955 Fork ............................................................................................................ 1
5 2079980 Bracket (Lower) .......................................................................................... 1
6 2053146 Spacer ........................................................................................................ 1
7 2053147 Capscrew ................................................................................................... 1
8 2069194 Spring ......................................................................................................... 2
9 2069195 Axle ............................................................................................................ 1
10 2045913 Screw ......................................................................................................... 1
11 2045914 Lockwasher ................................................................................................ 1
12 2079961 Pin .............................................................................................................. 2
13 2047714 Wheel Assy .................................................................................................... 1
14 2045917 Wheel ......................................................................................................... 1
15 2045919 Ball Bearing ................................................................................................ 2
16 2047715 Axle Assembly ................................................................................................ 1
17 2045925 Axle ............................................................................................................ 1
18 2045920 Washer ....................................................................................................... 2
19 2045914 Lockwasher ................................................................................................ 1
20 2045913 Screw ......................................................................................................... 1
21 2045923 Fitting (Grease) .......................................................................................... 1
22 2034403 Capscrew ............................................................................................................ 4
23 320160 Washer ............................................................................................................... 4
24 2039377 Shim .................................................................................................................... 8

FOOTNOTES:
a Not Serviced Separately

©2011 HYSTER COMPANY See Service Manual 4-5

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

CASTER ASSEMBLY (FIGURE 4-3)

HEAVY DUTY - SEALED BEARINGS

4-6 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

CASTER ASSEMBLY
HEAVY DUTY - SEALED BEARINGS

ITEM PART NO. DESCRIPTION QTY

2089093 Caster ................................................................................................................. 2
2095520 Swivel Fork ..................................................................................................... 1
1 2095521 Plate ........................................................................................................... 1
2 2095522 Plate ....................................................................................................... 1
3 2053143 Bearing .................................................................................................. 1
4 2079955 Fork ............................................................................................................ 1
5 2079980 Bracket (Lower) .......................................................................................... 1
6 2053146 Spacer ........................................................................................................ 1
7 2053147 Capscrew ................................................................................................... 1
8 2095523 Spring ......................................................................................................... 2
9 2069195 Axle ............................................................................................................ 1
10 2045913 Screw ......................................................................................................... 1
11 2045914 Lockwasher ................................................................................................ 1
12 2095524 O-Ring ........................................................................................................ 1
13 2079961 Pin .............................................................................................................. 2
14 2095525 Wheel Assy .................................................................................................... 1
15 2045917 Wheel ......................................................................................................... 1
16 2099284 Bearing ....................................................................................................... 2
16 194723 Ball Bearing (Alternate Part) ...................................................................... 2
17 2095527 Axle Assembly ................................................................................................ 1
18 2095528 Axle ............................................................................................................ 1
19 2045920 Washer ....................................................................................................... 2
20 2045914 Lockwasher ................................................................................................ 1
21 2045913 Screw ......................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 4-7

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

LIFT LINKAGE (FIGURE 4-4)

4-8 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

LIFT LINKAGE
ITEM PART NO. DESCRIPTION QTY
1 2040196 Pin ....................................................................................................................... 2
2 d 2034090 Pin ....................................................................................................................... 14
2 f 2034090 Pin ....................................................................................................................... 12
3 2039238 Rocker Arm ......................................................................................................... 2
4 2039224 Bushing .......................................................................................................... 4
5 2039118 Pin ....................................................................................................................... 2
6 13957 Grease Fitting ..................................................................................................... 10
7 2039119 Pin ....................................................................................................................... 2
8 2039122 Pin ....................................................................................................................... 10
9 2041394 Pull Rod (36 in.) .................................................................................................. 2
9 2041395 Pull Rod (42 in.) .................................................................................................. 2
9 2039856 Pull Rod (48 in.) .................................................................................................. 2
9 2041396 Pull Rod (54 in.) .................................................................................................. 2
9 2041397 Pull Rod (60 in.) .................................................................................................. 2
10 2039227 Bushing .......................................................................................................... 2
11 16046 Grease Fitting ..................................................................................................... 6
12 1458439 Nut ...................................................................................................................... 6
13 2039315 Rod ..................................................................................................................... 2
14 136408 Lockwasher ......................................................................................................... 4
14 2106662 Washer (Alternate Part) ...................................................................................... 4
15 221719 Nut ...................................................................................................................... 4
16 16041 Grease Fitting ..................................................................................................... 2
17 2039236 Yoke .................................................................................................................... 2
18 2039226 Bushing ............................................................................................................... 2
19 2039255 Axle Shaft ........................................................................................................... 2
20 2007882 Grease Fitting ..................................................................................................... 4
21 2033691 Pin ....................................................................................................................... 2
22 2039905 Roller .................................................................................................................. 2
23 2042864 Bushing .......................................................................................................... 2
24 2058037 Link (Rear) .......................................................................................................... 2
25 2100235 Bushing .......................................................................................................... 4
26 2305246 Pin ....................................................................................................................... 2
27 2040200 Pin ....................................................................................................................... 2
28 2099626 Pin ....................................................................................................................... 2
29 2035534 Washer ............................................................................................................... 4
30 a 2041404 Fork (36 in.) ........................................................................................................ 1
30 a 2041405 Fork (42 in.) ........................................................................................................ 1
30 a 2039270 Fork (48 in.) ........................................................................................................ 1
30 a 2041406 Fork (54 in.) ........................................................................................................ 1
30 a 2041407 Fork (60 in.) ........................................................................................................ 1
30 b 2044874 Fork (36 in.) ........................................................................................................ 1
30 b 2044875 Fork (42 in.) ........................................................................................................ 1
30 b 2044876 Fork (48 in.) ........................................................................................................ 1
30 b 2044881 Fork (48 in.) (With Load Backrest) ...................................................................... 1
30 b 2044877 Fork (54 in.) ........................................................................................................ 1
30 b 2044878 Fork (60 in.) ........................................................................................................ 1
31 c 2045519 Screw .................................................................................................................. 2
31 e 2097934 Capscrew ............................................................................................................ 2
32 c 15058 Nut ...................................................................................................................... 2
32 e 15060 Nut ...................................................................................................................... 2
33 2041739 Clip ...................................................................................................................... 6

©2011 HYSTER COMPANY See Service Manual 4-9

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

LIFT LINKAGE
ITEM PART NO. DESCRIPTION QTY
34 2039903 Link - Upper ........................................................................................................ 2
35 2039225 Bushing .......................................................................................................... 2
36 d 2039116 Pin ....................................................................................................................... 2
36 f 4612443 Pin ....................................................................................................................... 2
37 2039117 Pin ....................................................................................................................... 2
38 2039115 Pin ....................................................................................................................... 1
39 2040201 Bushing ............................................................................................................... 2
40 ..... Lift Cylinder Assembly (FFigure 5-5)................................................................. 1
41 2039114 Pin ....................................................................................................................... 1
42 f 4612444 Pin (Klik) ............................................................................................................. 2

FOOTNOTES:
a B230 d → PENDING PER ECN 13883404
b B233 e 2/2007 →
c → 2/2007 f PENDING PER ECN 13883404 →

4-10 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 4-11

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

LIFT LINKAGE (FIGURE 4-5)

CORROSION/FOOD PROCESSING

4-12 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

LIFT LINKAGE
CORROSION/FOOD PROCESSING

ITEM PART NO. DESCRIPTION QTY

1 2040196 Pin ....................................................................................................................... 2
2 b 2034090 Pin ....................................................................................................................... 14
2 d 2034090 Pin ....................................................................................................................... 12
3 2079958 Rocker Arm ......................................................................................................... 2
4 2039224 Bushing .......................................................................................................... 4
5 2039118 Pin ....................................................................................................................... 2
6 13957 Grease Fitting ..................................................................................................... 10
7 2039119 Pin ....................................................................................................................... 2
8 2039122 Pin ....................................................................................................................... 10
9 2079500 Pull Rod .............................................................................................................. 2
9 2079501 Pull Rod .............................................................................................................. 2
9 2079502 Pull Rod .............................................................................................................. 2
9 2079503 Pull Rod .............................................................................................................. 2
9 2079504 Pull Rod .............................................................................................................. 2
10 2039227 Bushing .......................................................................................................... 2
11 16046 Grease Fitting ..................................................................................................... 6
12 1458439 Nut ...................................................................................................................... 6
13 2039315 Rod ..................................................................................................................... 2
14 136408 Lockwasher ......................................................................................................... 4
14 2106662 Washer (Alternate Part) ...................................................................................... 4
15 221719 Nut ...................................................................................................................... 4
16 16041 Grease Fitting ..................................................................................................... 2
17 2079956 Yoke .................................................................................................................... 2
18 2039226 Bushing .......................................................................................................... 2
19 2039255 Axle Shaft ........................................................................................................... 2
20 2007882 Grease Fitting ..................................................................................................... 4
21 2033691 Pin ....................................................................................................................... 2
22 2039905 Roller .................................................................................................................. 2
23 2042864 Bushing .......................................................................................................... 2
24 2079957 Link ..................................................................................................................... 2
25 2100235 Bushing .......................................................................................................... 4
26 2305246 Pin ....................................................................................................................... 2
27 2040200 Pin ....................................................................................................................... 2
28 2099626 Pin ....................................................................................................................... 2
29 2035534 Washer ............................................................................................................... 4
30 2079676 Fork (36 in.) ........................................................................................................ 1
30 2079677 Fork (42 in.) ........................................................................................................ 1
30 2079678 Fork (48 in.) ........................................................................................................ 1
30 2079683 Fork (48 in.) ........................................................................................................ 1
30 2079679 Fork (54 in.) ........................................................................................................ 1
30 2079680 Fork (60 in.) ........................................................................................................ 1
31 a 2045519 Screw .................................................................................................................. 2
31 c 2097934 Capscrew ............................................................................................................ 2
32 a 15058 Nut ...................................................................................................................... 2
32 c 15060 Nut ...................................................................................................................... 2
33 2041739 Clip ...................................................................................................................... 6
34 2079959 Link ..................................................................................................................... 2
35 2039225 Bushing .......................................................................................................... 2
36 b 2039116 Pin ....................................................................................................................... 2
36 d 4612443 Pin ....................................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 4-13

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

LIFT LINKAGE
CORROSION/FOOD PROCESSING

ITEM PART NO. DESCRIPTION QTY

37 2039117 Pin ....................................................................................................................... 2
38 2039115 Pin ....................................................................................................................... 1
39 2040201 Bushing ............................................................................................................... 2
40 ..... Lift Cylinder Assembly (FFigure 5-5)................................................................. 1
41 2039114 Pin ....................................................................................................................... 1
42 d 4612444 Pin (Klik) ............................................................................................................. 2

FOOTNOTES:
a → 2/2007 c 2/2007 →
b → PENDING PER ECN 13883404 d PENDING PER ECN 13883404 →

4-14 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

DOUBLE PALLET FORK OPTION (FIGURE 4-6)

B233

KEY:
A: Standard
B: With Load Backrest
C: With Battery Rollers
QTY
ITEM PART NO. DESCRIPTION A B C
2083814 Fork Frame (144 in.) .......................................................................... 1 .. ..
2045011 Fork (96 in.) ....................................................................................... 1 .. ..
2045012 Fork (93 in.) ....................................................................................... 1 .. ..
2045013 Fork (84 in.) ....................................................................................... 1 .. ..
2083815 Fork Frame (144 in. ........................................................................... .. 1 ..
2045014 Fork (96 in.) ....................................................................................... .. 1 ..
2045015 Fork (93 in.) ....................................................................................... .. 1 ..
2045016 Fork (84 in.) ....................................................................................... .. 1 ..
2083818 Fork Frame (144 in.) .......................................................................... .. .. 1
2045017 Fork (96 in.) ....................................................................................... .. .. 1
2045018 Fork (93 in.) ....................................................................................... .. .. 1
2045019 Fork (84 in.) ....................................................................................... .. .. 1
2083817 Fork Frame (144 in.) .......................................................................... .. 1 1
2045020 Fork (96 in.) ....................................................................................... .. 1 1
2045021 Fork (93 in.) ....................................................................................... .. 1 1
2045022 Fork (84 in.) ....................................................................................... .. 1 1
1 15086 Nut ..................................................................................................... 2 2 2
2 1456283 Capscrew .......................................................................................... 2 2 2
2044135 Pull Rod ............................................................................................. 2 2 2
2083873 Pull Rod (144 in.) ............................................................................... 2 2 2

©2011 HYSTER COMPANY See Service Manual 4-15

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

DOUBLE PALLET FORK OPTION (FIGURE 4-7)

CORROSION/FOOD PROCESSING — B233

KEY:
A: Standard
B: with Load Backrest
C: with Battery Rollers
QTY
ITEM PART NO. DESCRIPTION A B C
2084128 Fork (144 in.) (Triple Pallet) ............................................................... 1 .. ..
2079719 Fork (96 in.) ....................................................................................... 1 .. ..
2079720 Fork (93 in.) ....................................................................................... 1 .. ..
2079721 Fork (84 in.) ....................................................................................... 1 .. ..
2084129 Fork (144 in.) (Triple Pallet) ............................................................... .. 1 ..
2079722 Fork (96 in.) ....................................................................................... .. 1 ..
2079723 Fork (93 in.) ....................................................................................... .. 1 ..
2079724 Fork (84 in.) ....................................................................................... .. 1 ..
2084130 Fork (144 in.) (Triple Pallet) ............................................................... .. .. 1
2079725 Fork (96 in.) ....................................................................................... .. .. 1
2079726 Fork (93 in.) ....................................................................................... .. .. 1
2079727 Fork (84 in.) ....................................................................................... .. .. 1
2084131 Fork (144 in.) (Triple Pallet) ............................................................... .. 1 1
2079728 Fork (96 in.) ....................................................................................... .. 1 1
2079729 Fork (93 in.) ....................................................................................... .. 1 1
2079730 Fork (84 in.) ....................................................................................... .. 1 1
1 15086 Nut ..................................................................................................... 2 2 2
2 1456283 Capscrew .......................................................................................... 2 2 2
2079510 Pull Rod ............................................................................................. 2 2 2
2084132 Pull Rod (144 in.) (Triple Pallet) ........................................................ 2 2 2

4-16 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

SINGLE LOAD WHEEL (FIGURE 4-8)

TWO BEARING

ITEM PART NO. DESCRIPTION QTY

4019717 Load Wheel (Assembly) ...................................................................................... 2
1 2039298 Load Wheel .................................................................................................... 1
2 124629 Bearing ........................................................................................................... 2
3 2042262 Shield .................................................................................................................. 4
4 2037487 Washer ............................................................................................................... 4
5 2039868 Axle Shaft ........................................................................................................... 2
6 2305246 Pin ....................................................................................................................... 2
7 2007882 Grease Fitting ..................................................................................................... 2
996641 Kit ........................................................................................................................ 1

©2011 HYSTER COMPANY See Service Manual 4-17

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

SINGLE LOAD WHEEL (FIGURE 4-9)

FOUR BEARING

ITEM PART NO. DESCRIPTION QTY

4019716 Load Wheel (Assembly) ...................................................................................... 2
1 2039299 Load Wheel .................................................................................................... 1
2 124629 Bearing ........................................................................................................... 2
3 2050730 Spacer ............................................................................................................ 2
4 43205 Bearing ........................................................................................................... 2
5 2042262 Shield .................................................................................................................. 4
6 2037487 Washer ............................................................................................................... 4
7 2305246 Pin ....................................................................................................................... 2
8 2039868 Axle Shaft ........................................................................................................... 2
9 2007882 Grease Fitting ..................................................................................................... 2
996642 Kit ........................................................................................................................ 1

4-18 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

LOAD WHEEL (FIGURE 4-10)

DUAL OPTION

ITEM PART NO. DESCRIPTION QTY

1 2039300 Load Wheel ......................................................................................................... 4
2 124629 Bearing ............................................................................................................... 8
3 2037487 Washer ............................................................................................................... 4
4 2042262 Shield .................................................................................................................. 8
5 2013150 Spacer ................................................................................................................ 2
6 2061914 Axle Shaft ........................................................................................................... 2
7 2305246 Pin ....................................................................................................................... 2
8 2007882 Grease Fitting ..................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 4-19

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

NOTES

4-20 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

5 HYDRAULIC SYSTEM
 UNIT CODE B230
12/2011 NORTH AMERICA

SECTION 5
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC ASSEMBLY
B230 ............................................................................................................................................................ 5-2
B233 ............................................................................................................................................................ 5-4
HYDRAULIC POWER UNIT
B230 ............................................................................................................................................................ 5-6
B233 ............................................................................................................................................................ 5-8
LIFT CYLINDER ASSEMBLY .......................................................................................................................... 5-10

©2011 HYSTER COMPANY See Service Manual 5-1

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

HYDRAULIC ASSEMBLY (FIGURE 5-1)

B230

5-2 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

HYDRAULIC ASSEMBLY
B230

ITEM PART NO. DESCRIPTION QTY

1 2038055 Cylinder Assy (Lift) (FFigure 5-5)...................................................................... 1
2 2039131 Hydraulic Power Unit .......................................................................................... 1
3 16556 Fitting .................................................................................................................. 1
4 2309185 Fitting (Includes Nut and Sleeve) (Elbow) .......................................................... 2
4 4009397 Adapter (Straight)(Alternate Part) ....................................................................... 1
5 2070336 Tube .................................................................................................................... AR
6 2051167 Hose Assy ........................................................................................................... 1
6 2077161 Hose Assy (Alternate Part) ................................................................................. 1
7 2037744 Adapter ............................................................................................................... 1
8 2037745 Fitting .................................................................................................................. 1
9 2050869 Bracket ................................................................................................................ 1
10 296225 Screw .................................................................................................................. 2
11 136681 Capscrew ............................................................................................................ 1
12 292681 Lockwasher ......................................................................................................... 3
13 16987 Fitting .................................................................................................................. 1
13 4009398 Fitting (Alternate Part) ......................................................................................... 1
14 296398 Washer ............................................................................................................... 3
15 296380 Washer ............................................................................................................... 1
ab 4009399 Adapter ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated b PENDING PER ECN 13815703 →

©2011 HYSTER COMPANY See Service Manual 5-3

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

HYDRAULIC ASSEMBLY (FIGURE 5-2)

B233

5-4 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

HYDRAULIC ASSEMBLY
B233

ITEM PART NO. DESCRIPTION QTY

1 2038055 Cylinder Assy (Lift) (FFigure 5-5)...................................................................... 1
2 2071868 Pump and Motor ................................................................................................. 1
3 2309185 Fitting (Includes Nut and Sleeve) ........................................................................ 2
4 2044152 Adapter ............................................................................................................... 1
5 2070336 Tube .................................................................................................................... AR
6 16556 Fitting .................................................................................................................. 1
7 2077161 Hose ................................................................................................................... 1
8 2077870 Fitting .................................................................................................................. 1
9 2051105 Bracket ................................................................................................................ 1
10 293799 Capscrew ............................................................................................................ 1
11 293779 Lockwasher ......................................................................................................... 1
12 176640 Bolt ...................................................................................................................... 1
13 292681 Lockwasher ......................................................................................................... 1
14 136985 Capscrew ............................................................................................................ 2
15 388049
292682 Lockwasher ......................................................................................................... 2
16 296379 Washer ............................................................................................................... 1
17 296380 Washer ............................................................................................................... 3
18 296381 Washer ............................................................................................................... 2
19 1623790 Kit-Hyd Pump Unit Not Illustrated ....................................................................... 1

©2011 HYSTER COMPANY See Service Manual 5-5

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

HYDRAULIC POWER UNIT (FIGURE 5-3)

B230

5-6 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

HYDRAULIC POWER UNIT

B230

ITEM PART NO. DESCRIPTION QTY

2039131 Hydraulic Power Unit .......................................................................................... 1
1 1479567 Motor .............................................................................................................. 1
2 1479569 Tank ............................................................................................................... 1
3 1466036 Hydraulic Control Valve .................................................................................. 1
3 1506132 Valve .......................................................................................................... 1
3 1474799 Coil ............................................................................................................. 1
3 1506133 Kit-Seal ....................................................................................................... 1
4 1479570 Hydraulic Pump .............................................................................................. 1
5 1474782 Coupling ......................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 5-7

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

HYDRAULIC POWER UNIT (FIGURE 5-4)

B233

5-8 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

HYDRAULIC POWER UNIT

B233

ITEM PART NO. DESCRIPTION QTY

2071868 Pump and Motor ................................................................................................. 1
1 1584211 Motor .............................................................................................................. 1
2 ..... Nut .............................................................................................................. 1
3 1512373 Flange ........................................................................................................ 1
4 1512372 Kit-Brush .................................................................................................... 1
5 1584218 Tank ............................................................................................................... 1
5 ..... Filler Neck .................................................................................................. 1
6 ..... O-Ring ........................................................................................................ 1
7 388712 Breather (Filter Plug) .................................................................................. 1
8 1584233 Clamp ......................................................................................................... 1
9 1584212 Pump (Support Flange) .................................................................................. 1
9 1584485 Power Pack (Without Motor) (Pump) .............................................................. 1
a 1584486 Kit-Seal ....................................................................................................... 1
10 1529856 Check Valve (Cartridge) ................................................................................. 1
a 1512370 Kit-Seal ....................................................................................................... 1
11 1584220 Relief Valve .................................................................................................... 1
12 1584219 Block ............................................................................................................... 1
12 1673570 O-Ring ........................................................................................................ 2
13 1584235 Solenoid Valve (Poppet) ................................................................................. 1
13 1474799 Coil ............................................................................................................. 1
13 1584237 Hydraulic Control Valve .............................................................................. 1
a 1506133 Kit-Seal ....................................................................................................... 1
14 1584234 Tube ............................................................................................................... 1
15 1474797 Strainer ....................................................................................................... 1
a 1584489 Disk (Flow Restrictor 0 = 1.5) ......................................................................... 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 5-9

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

LIFT CYLINDER ASSEMBLY (FIGURE 5-5)

ITEM PART NO. DESCRIPTION QTY

2038055 Cylinder Assy (B230, B233) (FFigure 5-1, FFigure 5-2)................................... 1
1 2040201 Bushing .......................................................................................................... 2
2 2038054 Tube Wldmt-Cylinder ...................................................................................... 1
3 2302899 Locknut ........................................................................................................... 1
4 2044379 Piston Seal ..................................................................................................... 1
5 2307089 Piston ............................................................................................................. 1
6 39374 O-Ring ............................................................................................................ 1
7 1381094 Rod Seal ......................................................................................................... 1
8 2302674 Gland .............................................................................................................. 1
9 1383061 Rod Wiper (Ring) ............................................................................................ 1
9 2311937 Wiper Ring (Alternate Part) ............................................................................ 1
10 2307123 Cylinder Rod (Weldment) ............................................................................... 1
11 1374530 Bushing .......................................................................................................... 1
2310747 Kit-Seal ............................................................................................................... 1

5-10 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

6 OPTIONS
 UNIT CODE B230
12/2011 NORTH AMERICA

SECTION 6
OPTIONS

DESCRIPTION PAGE

ADVANCED COAST CONTROL ..................................................................................................................... 6-20

ADVANCED COAST CONTROL VALVE ASSEMBLY .................................................................................... 6-22
BACK-UP ALARM ........................................................................................................................................... 6-12
BATTERY ROLLER ASSEMBLY .................................................................................................................... 6-24
COAST CONTROL
MANUAL STEERING .................................................................................................................................. 6-16
POWER ASSIST STEERING ...................................................................................................................... 6-18
CONVENIENCE TRAY .................................................................................................................................... 6-14
FORK WELDMENTS AND PULL ROD OPTIONS
B230 ............................................................................................................................................................ 6-26
B233 ............................................................................................................................................................ 6-28
INTERFACE CABLE ASSEMBLY ................................................................................................................... 6-2
LOAD BACKREST .......................................................................................................................................... 6-6
BOLT-ON .................................................................................................................................................... 6-8
RF TERMINAL ................................................................................................................................................. 6-4
STROBE LIGHT
POLE MOUNTED ........................................................................................................................................ 6-10

©2011 HYSTER COMPANY See Service Manual 6-1

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

INTERFACE CABLE ASSEMBLY (FIGURE 6-1)

ITEM PART NO. DESCRIPTION QTY

1534010 Cable Assembly (Interface) ................................................................................ 1
1 1532578 Kit-Cable For Laptop Pc ................................................................................. 1
2 1534009 Kit-Cable For Laptop Pc ................................................................................. 1
2 1519226 Body ........................................................................................................... 1
2 1497275 Shroud ........................................................................................................ 1
2 1519227 Terminal ..................................................................................................... 3
2 1543689 Connector ................................................................................................... 1
2 1542986 Connector ................................................................................................... 1
2 1532663 Connector ................................................................................................... 1
2 1531312 Terminal ..................................................................................................... 3

6-2 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 6-3

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

RF TERMINAL (FIGURE 6-2)

6-4 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

RF TERMINAL
ITEM PART NO. DESCRIPTION QTY
1 2305629 Terminal Block .................................................................................................... 1
2 2087507 Wire Harness ...................................................................................................... 1
3 320154 Washer ............................................................................................................... 2
4 292678 Lockwasher ......................................................................................................... 2
5 302024 Screw .................................................................................................................. 2
6 309666 Plug ..................................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 6-5

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

LOAD BACKREST (FIGURE 6-3)

6-6 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

LOAD BACKREST
KEY:
A: 48 Inch x 23 Inch Battery
B: 60 Inch x 23 Inch Battery
C: 48 Inch x 31" Battery
D: 60" x 31" Battery
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2041757 Load Backrest ........................................................................... 1 .. .. ..
1 2042713 Load Backrest ........................................................................... .. 1 .. ..
2 2043300 Load Backrest ........................................................................... .. .. 1 ..
2 2043302 Load Backrest ........................................................................... .. .. .. 1
2 2079786 Load Backrest (Food Processing) ............................................ .. .. 1 ..
2 2079787 Load Backrest (Food Processing) ............................................ .. .. .. 1
3 2091326 Spacer ...................................................................................... 2 2 2 2
4 16692 Capscrew .................................................................................. 2 2 2 2
5 2045665 Plate .......................................................................................... 2 2 2 2
5 2079826 Plate (Galvanized) .................................................................... .. .. 2 2
6 2041679 Latch (23 in.) ............................................................................. 1 1 .. ..
6 2043303 Latch (31 in.) ............................................................................. .. .. 1 1
6 2079825 Latch (31 in.) (Food Processing) .............................................. .. .. 1 1
7 2041735 Handle ...................................................................................... 2 2 2 2
8 302262 Capscrew .................................................................................. 4 4 4 4
9 313805 Nut ............................................................................................ 4 4 4 4

©2011 HYSTER COMPANY See Service Manual 6-7

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

LOAD BACKREST (FIGURE 6-4)

BOLT-ON

6-8 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

LOAD BACKREST
BOLT-ON

ITEM PART NO. DESCRIPTION QTY

1 a 2087178 Load Backrest (Bolt-On) (48 inch - Standard) .................................................... 1
1 a 2087179 Load Backrest (Bolt-On) (60 inch - Standard) .................................................... 1
1 a 2087180 Load backrest (Bolt-On) (72 inch - Standard) ..................................................... 1
1 a 2087210 Load Backrest (Bolt-On) (48 inch - Galvanized) ................................................. 1
1 a 2087211 Load Backrest (Bolt-On) (60 inch - Galvanized) ................................................. 1
1 a 2087212 Load Backrest (Bolt-On) (72 inch - Galvanized) ................................................. 1
2 18498 Capscrew ............................................................................................................ 6
3 15155 Lockwasher ......................................................................................................... 6
3 15155 Lockwasher (Alternate Part) ............................................................................... ..
4 18515 Washer ............................................................................................................... 12
5 221705 Nut ...................................................................................................................... 6
5 15114 Locknut (Alternate Part) ...................................................................................... 6

FOOTNOTES:
a Not for Field Retrofit Use

©2011 HYSTER COMPANY See Service Manual 6-9

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

STROBE LIGHT (FIGURE 6-5)

POLE MOUNTED

6-10 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

STROBE LIGHT
POLE MOUNTED

ITEM PART NO. DESCRIPTION QTY

1 1384659 Capscrew ............................................................................................................ 2
2 320160 Washer ............................................................................................................... 2
3 1460477 Nut ...................................................................................................................... 2
4 2094715 Pole Shoe ........................................................................................................... 1
5 136749 Screw .................................................................................................................. 2
6 320158 Washer ............................................................................................................... 4
7 296360 Washer ............................................................................................................... 2
8 239503 Nut ...................................................................................................................... 2
9 2035661 Guard .................................................................................................................. 1
10 2094708 Strobe Light ........................................................................................................ 1
a 1520506 Bulb ................................................................................................................ 1
a 2308118 Connector ....................................................................................................... 1
a 1305672 Pin .................................................................................................................. 2
a 2047820 Wire Seal ........................................................................................................ 1
11 296154 Capscrew ............................................................................................................ 2
12 320155 Washer ............................................................................................................... 4
13 296358 Washer ............................................................................................................... 2
14 2056600 Nut ...................................................................................................................... 2
a 2094716 Wire Harness ...................................................................................................... 1
a 2307413 Connector ....................................................................................................... 1
a 381413 Contact ........................................................................................................... 2
a 2047819 Seal ................................................................................................................ 1
a 2047820 Wire Seal ........................................................................................................ 1
a 1561019
2035276 Connector ....................................................................................................... 1
a 1462762 E-Ring ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 6-11

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

BACK-UP ALARM (FIGURE 6-6)

6-12 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

BACK-UP ALARM
ITEM PART NO. DESCRIPTION QTY
1 2064928 Back-Up Alarm (107 dbA) ................................................................................... 1
2 18465 Capscrew ............................................................................................................ 2
3 15127 Washer ............................................................................................................... 4
4 15154 Lockwasher ......................................................................................................... 2
5 15054 Nut ...................................................................................................................... 2
6 2094580 Wire Harness ...................................................................................................... 1
a 2090082 Heat Shrink ......................................................................................................... AR

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 6-13

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

CONVENIENCE TRAY (FIGURE 6-7)

6-14 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

CONVENIENCE TRAY
KEY:
A: Kit Number 1649269 for Bolt-On LBR
B: Kit Number 1500896 without LBR
C: Kit Number 1500897 with LBR
QTY
ITEM PART NO. DESCRIPTION A B C
1 296173 Capscrew .......................................................................................... 4 .. ..
2 292655 Nut ..................................................................................................... 8 .. 4
3 320160 Washer .............................................................................................. 8 .. 4
4 2098822 Spacer ............................................................................................... 1 .. ..
5 296176 Capscrew .......................................................................................... 4 .. 4
6 2100146 Bracket (Left) ..................................................................................... 1 .. 1
7 388049
292682 Lockwasher ....................................................................................... .. .. 4
8 2101744 Bracket .............................................................................................. 1 .. ..
9 2043148 Tray ................................................................................................... 1 1 1
10 2044923 Strap (Convenience Tray) ................................................................. 1 1 1
11 2100147 Bracket (Right) .................................................................................. 1 .. 1

©2011 HYSTER COMPANY See Service Manual 6-15

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

COAST CONTROL (FIGURE 6-8)

MANUAL STEERING

ITEM PART NO. DESCRIPTION QTY

1 2051973 Bracket ................................................................................................................ 1
2 1378550 Capscrew ............................................................................................................ 3
3 2041842 Stop .................................................................................................................... 1
4 2051861 Shaft ................................................................................................................... 1
5 2033691 Pin ....................................................................................................................... 1
6 2051972 Cover (QP) .......................................................................................................... 1
7 2042726 Microswitch ......................................................................................................... 1
8 2043197 Screw .................................................................................................................. 2
9 2043200 Label (Coast Control) .......................................................................................... 1
2044715 Kit-Switch ............................................................................................................ 1
10 1489472 Actuator .......................................................................................................... 2
11 ..... Spring ............................................................................................................. 2
12 1498102 Microswitch ..................................................................................................... 2
a 2046453 Wire Harness .................................................................................................. 2

FOOTNOTES:
a Not Illustrated

6-16 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 6-17

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

COAST CONTROL (FIGURE 6-9)

POWER ASSIST STEERING

6-18 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

COAST CONTROL
POWER ASSIST STEERING

ITEM PART NO. DESCRIPTION QTY

1 2033691 Pin ....................................................................................................................... 1
2 2051861 Shaft ................................................................................................................... 1
3 2041842 Stop .................................................................................................................... 1
4 169874 Nut ...................................................................................................................... 1
5 2041014 Washer ............................................................................................................... 1
6 18470 Capscrew ............................................................................................................ 1
7 2094195 Block ................................................................................................................... 1
8 302151 Setscrew ............................................................................................................. 1
9 2094337 Bracket ................................................................................................................ 1
10 2094194 Cover .................................................................................................................. 1
11 2097658 Microswitch ......................................................................................................... 1
11 4600215 Switch (Alternate Part) ........................................................................................ 1
12 292500 Capscrew ............................................................................................................ 2
13 296359 Washer ............................................................................................................... 2
14 320156 Washer ............................................................................................................... 2
15 2043197 Screw .................................................................................................................. 2
a 2094470 Wire Harness ...................................................................................................... 1
a 2033695 Connector ....................................................................................................... 1
a 2302852 Pin .................................................................................................................. 2
a 1561019
2035276 Connector ....................................................................................................... 1
a 1462762 E-Ring ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 6-19

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

ADVANCED COAST CONTROL (FIGURE 6-10)

6-20 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

ADVANCED COAST CONTROL

ITEM PART NO. DESCRIPTION QTY
1 2095178 Control Unit Assembly (Standard) ...................................................................... 1
1 4604825 Control Unit Assembly (Standard and Freezer)(Alternate Part) ......................... 1
1 2094853 Control (Coast) ............................................................................................... 1
1 4602236 Control (Coast)(Standard)(Alternate Part) (FFigure 6-11)............................ 1
1 4603763 Control (Coast) (Standard and Freezer)(Alternate Part) ................................ 1
a 2095379 Wire Harness .................................................................................................. 1
a 2047727 Diode (3 Amp.)(Harness) ............................................................................... 1
2101731 Diode .......................................................................................................... 1
1310142 Terminal ..................................................................................................... 2
1306271 Terminal ..................................................................................................... 2
1 4607965 Sleeve-Bulk ................................................................................................ AR
1463849 Lubricant .................................................................................................... AR
1 15024 Nut .................................................................................................................. 1
1 2109983 Pin and Clip Assembly ................................................................................... 1
2 2107590 Tiller Handle (Power Assist) ............................................................................... 1
a 2107589 Tiller Handle (Manual) ........................................................................................ 1
2 1531001 Insert .............................................................................................................. 6
3 296228 Capscrew ............................................................................................................ 2
4 2109615 Bracket ................................................................................................................ 1
4 1531001 Insert .............................................................................................................. 2
5 4603495 Cover (LH) .......................................................................................................... 1
6 296159 Capscrew ............................................................................................................ 6
7 287816 Capscrew ............................................................................................................ 2
8 296379 Washer ............................................................................................................... 2
9 2095681 Boot .................................................................................................................... 1
10 2095073 Clevis .................................................................................................................. 1
10 2095074 Bearing ........................................................................................................... 2
11 2095682 Shoulder Bolt ...................................................................................................... 1
11 4604088 Bolt (Shoulder) (Alternate Part) .......................................................................... 1
12 15931 Lockwasher ......................................................................................................... 1
13 15052 Nut ...................................................................................................................... 1
14 2107591 Guard .................................................................................................................. 1
15 296160 Capscrew ............................................................................................................ 2
16 1476421 Washer ............................................................................................................... 2
17 1307884
1514429 Nut ...................................................................................................................... 2
18 239503 Nut ...................................................................................................................... 2
19 296380 Washer ............................................................................................................... 2
20 320157 Washer ............................................................................................................... 2
21 4603496 Cover .................................................................................................................. 1
22 ..... Tiller (Power Assist) ............................................................................................ 1
a 1491659 Kit-Switch ............................................................................................................ 1
a 2055619 Button (On/Off Push Button, Tilt Function Select) (Handle Position) .................. 2

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 6-21

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

ADVANCED COAST CONTROL VALVE ASSEMBLY (FIGURE 6-11)

6-22 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

ADVANCED COAST CONTROL VALVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
4602236 Control (Coast) ................................................................................................... 1
4603763 Control (Coast) (Alternate Part) .......................................................................... 1
1 4604252 Pressure Switch ............................................................................................. 1
2 4601119 Check Valve ................................................................................................... 1
2 4604251 Kit-Seal ........................................................................................................... 1
3 222442 Fitting .............................................................................................................. 2
3 a 204128 Plug ............................................................................................................ 1
3 a 16481 O-Ring ........................................................................................................ 1
4 4008600 Plug ................................................................................................................ 1
4 a 16484 O-Ring ............................................................................................................ 1
5 4008597 Coil ................................................................................................................. 1
5 4601118 Solenoid Valve ............................................................................................... 1
5 4604250 Kit-Seal ........................................................................................................... 1
6 4601138 Cylinder .......................................................................................................... 1
6 a 4601137 O-Ring ............................................................................................................ 1
7 4008599 Tube ............................................................................................................... 1
8 4601143 Fitting .............................................................................................................. 2
9 2109983 Pin and Clip Assembly ................................................................................... 1
a 4601139 Capscrew (Cylinder Mounting) ....................................................................... 2
a 4601140 Washer (Cylinder Mounting) ........................................................................... 2

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 6-23

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

BATTERY ROLLER ASSEMBLY (FIGURE 6-12)

6-24 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

BATTERY ROLLER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 2040462 Battery Tray ........................................................................................................ 1
1 2079768 Battery Tray (Food Processing) .......................................................................... 1
2 264146 Nut ...................................................................................................................... 2
3 15135 Washer ............................................................................................................... 2
4 16830 Capscrew ............................................................................................................ 2
5 2303911 Roller .................................................................................................................. 4
6 2040464 Block ................................................................................................................... 2
6 2079773 Block (Food Processing) ..................................................................................... 2
7 2102311 Spacer ................................................................................................................ 2
7 2102312 Spacer (Food Processing) .................................................................................. 2
8 2040461 Plate .................................................................................................................... 2
8 2044407 Plate .................................................................................................................... 2
9 15920 Lockwasher ......................................................................................................... 4
10 376203 Capscrew ............................................................................................................ 4

©2011 HYSTER COMPANY See Service Manual 6-25

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

FORK WELDMENTS AND PULL ROD OPTIONS (FIGURE 6-13)

B230

6-26 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

FORK WELDMENTS AND PULL ROD OPTIONS

B230
KEY:
A: W/Pivoting Load Backrest
B: W/Battery Rollers
C: W/Bolt-On Load Backrest
D: W/Pivoting Load Backrest and Battery Rollers
E: W/Bolt-On Load Backrest and Battery Rollers
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 2041408 Fork (36 in.) ...................................................................... 1 .. .. .. ..
1 2041409 Fork (42 in.) ...................................................................... 1 .. .. .. ..
1 2039292 Fork (48 in.) ...................................................................... 1 .. .. .. ..
1 2041410 Fork (54 in.) ...................................................................... 1 .. .. .. ..
1 2041411 Fork (60 in.) ...................................................................... 1 .. .. .. ..
1 2041412 Fork (36 in.) ...................................................................... .. 1 .. .. ..
1 2041413 Fork (42 in.) ...................................................................... .. 1 .. .. ..
1 2039289 Fork (48 in.) ...................................................................... .. 1 .. .. ..
1 2041414 Fork (54 in.) ...................................................................... .. 1 .. .. ..
1 2041415 Fork (60 in.) ...................................................................... .. 1 .. .. ..
1 2086854 Fork Frame (36 in.) .......................................................... .. .. 1 .. ..
1 2086855 Fork Frame (42 in.) .......................................................... .. .. 1 .. ..
1 2086856 Fork Frame (48 in.) .......................................................... .. .. 1 .. ..
1 2086857 Fork Frame (54 in.) .......................................................... .. .. 1 .. ..
1 2086858 Fork Frame (60 in.) .......................................................... .. .. 1 .. ..
1 2041416 Fork (36 in.) ...................................................................... .. .. .. 1 ..
1 2041417 Fork (42 in.) ...................................................................... .. .. .. 1 ..
1 2039295 Fork (48 in.) ...................................................................... .. .. .. 1 ..
1 2041418 Fork (54 in.) ...................................................................... .. .. .. 1 ..
1 2041419 Fork (60 in.) ...................................................................... .. .. .. 1 ..
1 2086859 Fork Frame (36 in.) .......................................................... .. .. .. .. 1
1 2086860 Fork Frame (42 in.) .......................................................... .. .. .. .. 1
1 2086861 Fork Frame (48 in.) .......................................................... .. .. .. .. 1
1 2086862 Fork Frame (54 in) ........................................................... .. .. .. .. 1
1 2086863 Fork Frame (60 in.) .......................................................... .. .. .. .. 1
2041394 Pull Rod (36 in.) ............................................................... 2 2 .. 2 ..
2041395 Pull Rod (42 in.) ............................................................... 2 2 .. 2 ..
2039856 Pull Rod (48 in.) ............................................................... 2 2 .. 2 ..
2041396 Pull Rod (54 in.) ............................................................... 2 2 .. 2 ..
2041397 Pull Rod (60 in.) ............................................................... 2 2 .. 2 ..
2086903 Pull Rod (36 in.) ............................................................... .. .. 2 .. 2
2086904 Pull Rod (42 in.) ............................................................... .. .. 2 .. 2
2086905 Pull Rod (50 in.) ............................................................... .. .. 2 .. 2
2086906 Pull Rod (56 in.) ............................................................... .. .. 2 .. 2
2086907 Pull Rod (60 in.) ............................................................... .. .. 2 .. 2

©2011 HYSTER COMPANY See Service Manual 6-27

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

FORK WELDMENTS AND PULL ROD OPTIONS (FIGURE 6-14)

B233

6-28 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

FORK WELDMENTS AND PULL ROD OPTIONS

B233
KEY:
A: W/Pivoting Load Backrest
B: W/Battery Rollers
C: W/Bolt-On Load Backrest
D: W/Pivoting Load Backrest and Battery Rollers
E: W/Bolt-On Load Backrest and Battery Rollers
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 2044879 Fork (36 in.) ...................................................................... 1 .. .. .. ..
1 2044880 Fork (42 in.) ...................................................................... 1 .. .. .. ..
1 2044881 Fork (48 in.) ...................................................................... 1 .. .. .. ..
1 2044882 Fork (54 in.) ...................................................................... 1 .. .. .. ..
1 2044883 Fork (60 in.) ...................................................................... 1 .. .. .. ..
1 2044884 Fork (36 in.) ...................................................................... .. 1 .. .. ..
1 2044885 Fork (42 in.) ...................................................................... .. 1 .. .. ..
1 2044886 Fork (48 in.) ...................................................................... .. 1 .. .. ..
1 2044887 Fork (54 in.) ...................................................................... .. 1 .. .. ..
1 2044888 Fork (60 in.) ...................................................................... .. 1 .. .. ..
1 2086864 Fork Frame (36 in.) .......................................................... .. .. 1 .. ..
1 2086865 Fork Frame (42 in.) .......................................................... .. .. 1 .. ..
1 2086866 Fork Frame (48 in.) .......................................................... .. .. 1 .. ..
1 2086867 Fork Frame (54 in.) .......................................................... .. .. 1 .. ..
1 2086868 Fork Frame (60 in.) .......................................................... .. .. 1 .. ..
1 2044889 Fork (36 in.) ...................................................................... .. .. .. 1 ..
1 2044890 Fork (42 in.) ...................................................................... .. .. .. 1 ..
1 2044891 Fork (48 in.) ...................................................................... .. .. .. 1 ..
1 2044892 Fork (54 in.) ...................................................................... .. .. .. 1 ..
1 2044893 Fork (60 in.) ...................................................................... .. .. .. 1 ..
1 2086869 Fork Frame (36 in.) .......................................................... .. .. .. .. 1
1 2086870 Fork Frame (42 in.) .......................................................... .. .. .. .. 1
1 2086872 Fork Frame (48 in.) .......................................................... .. .. .. .. 1
1 2086873 Fork Frame (54 in.) .......................................................... .. .. .. .. 1
1 2086874 Fork Frame (60 in.) .......................................................... .. .. .. .. 1
2041394 Pull Rod (36 in.) ............................................................... 2 2 .. 2 ..
2041395 Pull Rod (42 in.) ............................................................... 2 2 .. 2 ..
2039856 Pull Rod (48 in.) ............................................................... 2 2 .. 2 ..
2041396 Pull Rod (54 in.) ............................................................... 2 2 .. 2 ..
2041397 Pull Rod (60 in.) ............................................................... 2 2 .. 2 ..
2086903 Pull Rod (36 in.) ............................................................... .. .. 2 .. 2
2086904 Pull Rod (42 in.) ............................................................... .. .. 2 .. 2
2086905 Pull Rod (50 in.) ............................................................... .. .. 2 .. 2
2086906 Pull Rod (56 in.) ............................................................... .. .. 2 .. 2
2086907 Pull Rod (60 in.) ............................................................... .. .. 2 .. 2
2 2086918 Pull Rod (96 in.) ............................................................... .. .. 2 .. 2

©2011 HYSTER COMPANY See Service Manual 6-29

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

NOTES

6-30 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

7 FIELD CONVERSION KITS

 UNIT CODE B230
12/2011 NORTH AMERICA

SECTION 7
FIELD CONVERSION KITS

DESCRIPTION PAGE

EPAS KITS ...................................................................................................................................................... 7-2

©2011 HYSTER COMPANY See Service Manual 7-1

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

EPAS KITS

DESCRIPTION PART NUMBER

Kit (EPAS Common Parts) 4012194
Kit (EPAS Standard) 4012195
Kit (EPAS Man. Coast) 4012196
Kit (EPAS Adv. Coast) 4012197
Kit (EPAS Cold Storage) 4012198
Kit (EPAS Man. Coast and CS) 4013613
Kit (EPAS Adv. Coast and CS) 4013614
Kit-Wire Harness (EPAS Standard) 4000993
Kit-Wire Harness (EPAS W/Coast Control) 4000994
Kit-Wire Harness (EPAS W/Freezer) 4000995
Kit-Wire Harness (EPAS W/Coast and Freezer) 4000996

7-2 See Service Manual ©2011 HYSTER COMPANY

for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

8 NUMERICAL INDEX
 UNIT CODE B230
12/2011 NORTH AMERICA

SECTION 8
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12893 3-31 3 15931 6-21 12 3-7 23 264150 1-7 6

12929 1-15 2 16041 4-9 16 5-5 14 287750 1-15 21
1-17 2 4-13 16 138573 3-23 11 287816 1-19 7
1-19 17 16046 4-9 11 3-27 11 6-21 7
1-41 4 4-13 11 3-35 15 288835 1-7 1
1-43 4 16378 2-9 9 142117 1-19 2 292500 6-19 12
13957 4-9 6 16394 3-3 11 3-9 16 292501 1-19 6
4-13 6 16481 6-23 3 3-11 18 2-9 1
15024 6-21 1 16484 6-23 4 169874 6-19 4 3-31 29
15036 3-9 26 16556 5-3 3 176640 3-19 2 292503 3-31 16
3-11 27 5-5 6 5-5 12 292510 1-17 21
15052 6-21 13 16692 6-7 4 177599 3-3 16 292528 3-9 21
15054 1-7 5 16720 3-23 17 3-21 5 3-11 20
6-13 5 3-27 31 190809 1-7 1 292529 3-5 12
15057 1-15 12 16830 6-25 4 194723 4-7 16 3-7 12
1-17 12 16987 5-3 13 196927 1-3 11 292532 3-9 7
15058 4-9 32 18465 6-13 2 197068 2-3 9 3-11 7
4-13 32 18470 6-19 6 204128 6-23 3 3-37
15060 4-9 32 18498 6-9 2 216877 3-5 16 292655 6-15 2
4-13 32 18515 6-9 4 3-7 16 292663 3-27 18
15086 4-15 1 18557 1-15 16 3-9 4 292671 1-45 5
4-16 1 1-17 16 3-11 10 292678 3-5 30
15114 6-9 5 18588 1-12 5 220277 3-13 21 3-7 26
15127 2-9 11 18865 2-9 14 220359 1-7 3 6-5 4
6-13 3 39374 5-10 6 220625 3-32 38 292680 1-19 16
15129 1-15 13 43205 4-18 4 221420 2-3 8 3-3 15
1-17 13 124600 3-9 20 221705 6-9 5 3-21 4
15134 3-23 44 3-11 23 221712 1-10 4 292681 1-41 11
3-28 44 124607 3-9 2 1-12 4 1-43 6
15135 6-25 3 3-11 5 221719 4-9 15 1-43 13
15154 1-7 4 124629 4-17 2 4-13 15 5-3 12
2-9 10 4-18 2 222180 2-11 3 5-5 13
6-13 4 4-19 2 222442 6-23 3 292682 1-3 8
15155 3-5 24 129563 3-11 29 227177 2-9 8 3-5 26
6-9 3 136408 4-9 14 231417 1-9 2 3-7 20
6-9 3 4-13 14 1-10 5-5 15
15157 1-15 14 136681 5-3 11 1-12 7 6-15 7
1-17 14 136687 2-7 6 239503 1-41 10 292683 3-5 15
15158 1-10 3 3-3 17 1-43 12 3-7 15
1-12 3 3-11 33 3-7 30 3-9 5
15178 1-10 2 3-21 6 3-23 43 3-11 9
1-12 2 3-31 14 3-27 43 293632 3-5 25
15201 3-35 13 3-31 28 6-11 8 3-7 24
15916 3-24 48 136692 3-5 23 6-21 18 293689 1-17 6
3-28 48 3-5 28 239906 1-15 15 293779 5-5 11
15918 3-3 12 3-7 19 1-17 15 293780 3-3 19
15920 3-23 40 136718 1-34 39 254007 2-3 2 3-13 11
3-27 40 136749 6-11 5 263415 2-3 3-17 30
6-25 9 136985 3-5 19 264146 6-25 2 293795 3-13 25

©2011 HYSTER COMPANY See Service Manual 8-1

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-15 4 296380 1-19 12 2-12 3 1195971 1-7 1

293796 2-12 2 5-3 15 3-9 11 1305672 6-11
293799 5-5 10 5-5 17 3-11 3 1306271 6-21
296004 1-15 1 6-21 19 3-13 24 1310142 6-21
296009 1-45 2 296381 5-5 18 3-31 27 1331362 2-3 18
296010 1-34 40 296398 5-3 14 6-19 14 2-9 6
3-17 30 296424 1-15 11 320157 1-45 4 1343502 1-15 10
296027 1-34 41 296426 1-17 18 3-3 13 1369409 2-3
296032 3-5 25 296503 3-5 29 3-3 20 1369424 2-11 1
3-7 24 3-7 25 3-5 18 1374530 5-10 11
296154 6-11 11 296542 3-27 15 3-13 12 1378550 3-5 1
296157 1-5 9 300937 3-37 3-17 30 3-7 1
3-13 23 302019 3-11 13 3-19 4 6-16 2
296159 6-21 6 302024 6-5 5 6-21 20 1381094 5-10 7
296160 3-9 10 302037 1-43 10 320158 3-3 13 1382664 2-3 10
3-9 28 302042 3-23 28 6-11 6 3-3
3-11 2 3-27 27 320159 1-30 42 3-7 14
3-11 34 302045 3-23 19 1-38 46 1383061 5-10 9
6-21 15 3-28 57 3-5 27 1384659 6-11 1
296162 3-11 30 302047 3-3 14 3-7 22 1450356 3-3 21
296166 1-17 1 3-21 3 320160 1-3 8 3-5 3
3-3 18 3-31 31 4-3 32 3-13 13
3-13 10 302048 3-24 45 4-5 23 3-13 20
296168 1-19 11 3-28 55 6-11 2 3-15 11
3-7 29 302049 3-24 47 6-15 3 1451166 3-23 35
296173 6-15 1 3-28 47 320161 3-37 3-27 35
296176 6-15 5 302062 3-23 42 320162 3-5 13 3-31 22
296215 2-9 3 3-27 42 3-7 13 1456283 4-15 2
296225 5-3 10 302148 3-15 2 3-9 6 4-16 2
296228 6-21 3 302151 6-19 8 3-11 8 1458439 4-9 12
296351 3-27 17 302262 6-7 8 325956 1-3 12 4-13 12
296357 1-45 6 302362 3-9 25 326306 3-5 10 1460477 6-11 3
296358 3-23 29 3-11 26 3-7 10 1462762 6-11
3-27 28 302365 3-9 24 326307 3-5 9 6-19
6-11 13 3-11 25 3-7 9 1463140 3-35 18
296359 2-9 17 302377 3-13 16 329069 3-3 29 1463849 3-37
2-12 4 3-15 17 3-13 14 6-21
3-23 20 302435 3-13 8 3-15 12 1466036 5-7 3
3-28 56 309666 6-5 6 335989 1-5 1 1466595 3-17 5
3-31 15 313805 6-7 9 335991 1-5 2 1466604 3-17 20
3-31 26 316828 1-17 17 373301 1-19 1466605 3-17 21
3-31 32 320150 3-27 16 376203 6-25 10 1466606 3-17 12
6-19 13 320152 3-17 7 381413 6-11 1466607 3-17 9
296360 1-45 3 320154 3-5 31 388712 5-9 7 1466877 3-17 17
3-19 3 3-7 27 389688 1-3 1 1466935 3-17 4
3-23 41 3-13 6 815596 3-13 7 1467512 1-3 11
3-27 41 6-5 3 996641 4-17 1467779 3-17 11
6-11 7 320155 6-11 12 996642 4-18 1468389 1-5 4
296377 3-11 12 320156 1-5 8 1151722 3-9 22 1471935 1-3 3
296379 3-11 32 1-19 15 3-11 24 1473743 1-5 3
5-5 16 2-7 8 1194252 3-9 19 1474782 5-7 5
6-21 8 2-9 2 3-11 22 1474797 5-9 15
8-2 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1474799 5-7 3 6-16 12 1534190 1-21 11 1-30 37

5-9 13 1499660 3-17 8 1-33 11 1-33 29
1475398 1-15 5 1503736 3-17 19 1534191 1-21 12 1-38 37
1476421 3-35 16 1506132 5-7 3 1-25 13 1534223 1-21 30
6-21 16 1506133 5-7 3 1-29 13 1-26 38
1476478 2-3 1 5-9 1-33 12 1-30 38
3-37 4 1508031 3-31 11 1-37 13 1-33 30
1479432 1-21 2 1511859 1-15 22 1534193 1-21 14 1-38 38
1-33 2 1511865 1-38 45 1-33 14 1534224 1-21 30
1479433 1-21 15 1512370 5-9 1534194 1-21 16 1-26 38
1-25 18 1512372 5-9 4 1-33 16 1-30 38
1-29 18 1512373 5-9 3 1534198 1-21 18 1-33 30
1-33 15 1514429 1-5 9 1-33 18 1-38 38
1-37 18 6-21 17 1534199 1-21 19 1534225 1-21 30
1479434 1-25 19 1519014 1-22 31 1534202 1-21 22 1-26 38
1-29 19 1519226 6-2 2 1-33 22 1-30 38
1-37 19 1519227 6-2 2 1534203 1-21 22 1-33 30
1479567 5-7 1 1520506 6-11 1-33 22 1-38 38
1479569 5-7 2 1527877 3-31 21 1534204 1-21 22 1534226 1-21 30
1479570 5-7 4 1527881 3-19 2 1-33 22 1-26 38
1486566 3-21 7 1529045 1-3 6 1534205 1-21 22 1-30 38
3-31 25 1529856 5-9 10 1-33 22 1-33 30
1486731 3-37 5 1531001 3-21 2 1534206 1-21 22 1-38 38
1486732 3-37 6 6-21 2 1-33 22 1534227 1-21 30
1486733 3-37 7 6-21 4 1534207 1-21 22 1-26 38
1486734 3-37 8 1531075 3-17 24 1-33 22 1-30 38
1486735 3-37 9 1531312 6-2 2 1534208 1-21 22 1-33 30
1489471 3-17 16 1532399 3-17 1-33 22 1-38 38
1489472 6-16 10 1532578 6-2 1 1534209 1-21 22 1534228 1-21 30
1489547 3-17 22 1532663 6-2 2 1-33 22 1-26 38
1491659 6-21 1533937 1-26 43 1534210 1-21 24 1-30 38
1497275 6-2 2 1-29 20 1-33 24 1-33 30
1497280 1-22 35 1-38 43 1534211 1-21 24 1-38 38
1-25 10 1534009 6-2 2 1-33 24 1534229 1-22 30
1-29 10 1534010 6-2 1534212 1-21 24 1-26 38
1-34 35 1534179 1-21 1 1-33 24 1-30 38
1497282 1-22 36 1-33 1 1534213 1-21 24 1-34 30
1-25 11 1534181 1-21 4 1-33 24 1-38 38
1-29 11 1-33 4 1534214 1-21 24 1534230 1-22 30
1-34 36 1534182 1-21 5 1-33 24 1-26 38
1-37 11 1-33 5 1534215 1-21 24 1-30 38
1497284 1-21 28 1534183 1-21 6 1-33 24 1-34 30
1-26 36 1-33 6 1534216 1-21 24 1-38 38
1-30 36 1534184 1-21 8 1-33 24 1534231 1-22 30
1-33 28 1534186 1-21 7 1534218 1-21 24 1-26 38
1-38 36 1-30 43 1-33 24 1-30 38
1497285 1-25 2 1-33 7 1534220 1-21 26 1-34 30
1-29 2 1-38 47 1-33 26 1-38 38
1-37 2 1534188 1-21 9 1534221 1-21 27 1534232 1-22 30
1498102 3-17 14 1-33 9 1-33 27 1-26 38
3-17 18 1534189 1-21 10 1534222 1-21 29 1-30 38
3-37 10 1-33 10 1-26 37 1-34 30
©2011 HYSTER COMPANY See Service Manual 8-3
for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-38 38 1-26 41 1-29 4 1534349 1-26 32

1534233 1-22 30 1-30 41 1534301 1-25 5 1534350 1-26 32
1-26 38 1-34 33 1-29 5 1534351 1-26 32
1-30 38 1-38 41 1-37 5 1534352 1-26 32
1-34 30 1534244 1-22 33 1534302 1-25 6 1534353 1-26 33
1-38 38 1-26 41 1-29 6 1534361 1-26 35
1534234 1-22 30 1-30 41 1534303 1-25 7 1-30 35
1-26 38 1-34 33 1-29 7 1-38 35
1-30 38 1-38 41 1534304 1-25 8 1534392 1-37 3
1-34 30 1534245 1-22 33 1-29 8 1534393 1-37 4
1-38 38 1-26 41 1-37 8 1534394 1-37 4
1534235 1-22 30 1-30 41 1534305 1-25 9 1534395 1-37 4
1-26 38 1-34 33 1-29 9 1534396 1-37 6
1-30 38 1-38 41 1-37 9 1534399 1-38 44
1-34 30 1534246 1-22 33 1534306 1-25 12 1534400 1-37 12
1-38 38 1-26 41 1-29 12 1534660 1-3 5
1534236 1-22 30 1-30 41 1534312 1-25 15 1536943 1-5 10
1-26 38 1-34 33 1-29 15 2-7 4
1-30 38 1-38 41 1-37 15 1540818 1-33 8
1-34 30 1534247 1-22 33 1534315 1-26 38 1540819 1-34 37
1-38 38 1-26 41 1-30 38 1541988 3-35 18
1534237 1-22 33 1-30 41 1-38 38 1541989 3-35 18
1-26 41 1-34 33 1534316 1-26 38 1542986 6-2 2
1-30 41 1-38 41 1-30 38 1543689 6-2 2
1-34 33 1534248 1-22 34 1-38 38 1554095 1-25 30
1-38 41 1-34 34 1534317 1-26 42 1554096 1-25 30
1534238 1-22 33 1534249 1-22 32 1-29 21 1554097 1-25 30
1-26 41 1-26 40 1-38 42 1554098 1-25 30
1-30 41 1-30 40 1534319 1-25 22 1554099 1-25 30
1-34 33 1-34 32 1-29 22 1554100 1-25 30
1-38 41 1-38 40 1-37 22 1554101 1-25 30
1534239 1-22 33 1534277 1-21 17 1534320 1-25 23 1554102 1-25 30
1-26 41 1-33 17 1-29 23 1554103 1-25 30
1-30 41 1534278 1-21 20 1-37 23 1554105 1-25 31
1-34 33 1-33 20 1534321 1-25 24 1554106 1-25 31
1-38 41 1534286 1-21 3 1-29 24 1554107 1-26 34
1534240 1-22 33 1534287 1-21 13 1-37 24 1-30 34
1-26 41 1-33 13 1534322 1-25 25 1-38 34
1-30 41 1534290 1-21 21 1-29 25 1554108 1-25 27
1-34 33 1-33 21 1-37 25 1-33 19
1-38 41 1534291 1-21 23 1534332 1-25 26 1554110 1-25 20
1534241 1-22 33 1-33 23 1-29 26 1-37 20
1-26 41 1534296 1-25 1 1-37 26 1554114 1-26 39
1-30 41 1-29 1 1534333 1-25 28 1-30 39
1-34 33 1-37 1 1534334 1-25 29 1-34 31
1-38 41 1534297 1-25 3 1534342 1-25 32 1-38 39
1534242 1-22 33 1-29 3 1534343 1-25 32 1554151 1-29 17
1-26 41 1534298 1-25 4 1534344 1-25 32 1560678 3-13 26
1-30 41 1-29 4 1534345 1-25 32 3-15 3
1-34 33 1534299 1-25 4 1534346 1-25 32 1563936 3-13 5
1-38 41 1-29 4 1534347 1-25 32 1564354 3-9 9
1534243 1-22 33 1534300 1-25 4 1534348 1-25 32 3-11 14
8-4 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1564356 3-9 8 1624592 1-3 13 1-38 32 3-17 30

1565407 3-23 29 1627077 3-9 8 1641599 1-29 32 2007882 3-3 2
3-27 28 1628666 1-43 1 1-38 32 3-5 7
1566502 1-25 16 1628667 1-43 2 1641600 1-30 33 3-7 7
1-29 16 1628668 1-43 7 1-38 33 3-15 5
1-37 16 1628672 1-19 14 1641601 1-37 7 4-9 20
1566504 1-25 21 1633914 1-5 4 1641602 1-29 14 4-13 20
1-30 44 1641530 1-29 27 1641603 1-37 10 4-17 7
1-37 21 1-37 27 1641614 3-38 2 4-18 9
1578655 1-19 4 1641531 1-29 28 1641620 3-39 5 4-19 8
1578789 3-9 23 1-37 28 1641923 3-39 6 2013150 4-19 5
1581562 1-15 20 1641533 1-29 30 1641924 3-39 4 2021593 1-17 11
1-17 20 1-37 30 1641925 3-39 3 2033589 1-7 2
1581851 1-15 19 1641534 1-29 30 1641926 3-38 4 2033691 3-3 4
1-17 19 1-37 30 1641927 3-38 5 3-7 32
1582442 3-35 17 1641535 1-29 30 1652960 3-17 27 4-9 21
1584211 5-9 1 1-37 30 1655179 2-3 4-13 21
1584212 5-9 9 1641536 1-29 30 1660750 3-23 31 6-16 5
1584218 5-9 5 1-37 30 3-27 30 6-19 1
1584219 5-9 12 1641537 1-29 30 3-31 34 2033695 2-7
1584220 5-9 11 1-37 30 1660875 3-17 24 3-35 18
1584233 5-9 8 1641538 1-29 30 1673570 5-9 12 6-19
1584234 5-9 14 1-37 30 1683370 3-17 2034090 4-9 2
1584235 5-9 13 1641539 1-29 30 1699235 1-29 29 4-9 2
1584237 5-9 13 1-37 30 1-37 29 4-13 2
1584485 5-9 9 1641540 1-29 30 1701377 3-19 1 4-13 2
1584486 5-9 1-37 30 3-23 2034403 1-3 8
1584489 5-9 1641541 1-29 30 1701379 3-19 1 4-3 31
1587888 3-9 18 1-37 30 3-27 4-5 22
3-11 21 1641542 1-29 31 1701381 3-19 1 2034556 1-10 1
1594131 3-17 25 1-37 31 3-23 2034890 2-11 5
1595707 1-41 2 1641543 1-29 31 1701384 3-19 1 3-37 11
1595710 1-41 3 1-37 31 3-23 2035276 6-11
1595711 1-41 7 1641544 1-30 32 1701386 3-19 1 6-19
1-43 5 1-37 32 3-27 2035534 3-24 51
1595712 1-41 5 1641545 1-30 32 1701471 3-23 25 3-28 51
1595713 1-41 8 1-37 32 3-27 24 4-9 29
1-43 9 1641546 1-30 32 1701626 3-19 1 4-13 29
1595714 1-41 9 1-37 32 3-27 2035661 6-11 9
1-43 11 1641547 1-30 32 1704795 2-12 5 2037487 4-17 4
1603956 3-17 10 1-37 32 1705992 3-17 4-18 6
1603957 3-17 6 1641548 1-29 32 3-21 1 4-19 3
1606386 3-37 11 1-37 32 1705993 3-17 2037571 3-3 6
1606450 1-3 11 1641549 1-29 32 3-21 1 2037744 5-3 7
1606770 1-33 3 1-37 32 1706749 3-17 19 2037745 5-3 8
1609611 1-19 3 1641550 1-29 32 1709806 3-3 18 2037928 1-15 9
1-19 10 1-37 32 3-13 10 2038054 5-10 2
1617536 1-21 25 1641551 1-29 32 3-15 9 2038055 5-3 1
1-33 25 1-38 32 3-17 30 5-5 1
1618331 1-19 14 1641552 1-29 32 1709807 3-3 20 5-10
1622847 3-37 1 1-38 32 3-13 12 2038719 1-15 8
1623790 5-5 19 1641553 1-29 32 3-15 10 2039114 4-10 41
©2011 HYSTER COMPANY See Service Manual 8-5
for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-14 41 2040196 4-9 1 2041842 6-16 3 2045011 4-15

2039115 4-10 38 4-13 1 6-19 3 2045012 4-15
4-14 38 2040200 4-9 27 2042262 4-17 3 2045013 4-15
2039116 4-10 36 4-13 27 4-18 5 2045014 4-15
4-13 36 2040201 4-10 39 4-19 4 2045015 4-15
2039117 4-10 37 4-14 39 2042675 2-3 3 2045016 4-15
4-14 37 5-10 1 2042713 6-7 1 2045017 4-15
2039118 4-9 5 2040461 6-25 8 2042726 6-16 7 2045018 4-15
4-13 5 2040462 6-25 1 2042863 3-5 21 2045019 4-15
2039119 4-9 7 2040464 6-25 6 3-7 17 2045020 4-15
4-13 7 2040499 1-15 7 2042864 4-9 23 2045021 4-15
2039122 4-9 8 2040664 1-5 5 4-13 23 2045022 4-15
4-13 8 2040753 1-15 7 2042873 3-37 3 2045188 1-15 6
2039131 5-3 2 2040844 3-5 17 2043148 6-15 9 1-21
5-7 3-7 21 2043197 6-16 8 2045230 3-5 17
2039224 4-9 4 2040846 3-5 20 6-19 15 3-7 21
4-13 4 3-7 18 2043200 6-16 9 2045519 4-9 31
2039225 4-10 35 2041014 6-19 5 2043300 6-7 2 4-13 31
4-13 35 2041394 4-9 9 2043302 6-7 2 2045665 6-7 5
2039226 4-9 18 6-27 2043303 6-7 6 2045913 4-5 10
4-13 18 6-29 2043557 3-17 23 4-5 20
2039227 4-9 10 2041395 4-9 9 2043856 3-3 23 4-7 10
4-13 10 6-27 3-17 29 4-7 21
2039236 4-9 17 6-29 2043858 3-7 2 2045914 4-5 11
2039238 4-9 3 2041396 4-9 9 2044135 4-15 4-5 19
2039255 4-9 19 6-27 2044152 5-5 4 4-7 11
4-13 19 6-29 2044379 5-10 4 4-7 20
2039270 4-9 30 2041397 4-9 9 2044407 6-25 8 2045917 4-5 14
2039289 6-27 1 6-27 2044484 1-3 10 4-7 15
2039292 6-27 1 6-29 2044715 6-16 2045919 4-5 15
2039295 6-27 1 2041404 4-9 30 2044874 4-9 30 2045920 4-5 18
2039298 4-17 1 2041405 4-9 30 2044875 4-9 30 4-7 19
2039299 4-18 1 2041406 4-9 30 2044876 4-9 30 2045923 4-5 21
2039300 4-19 1 2041407 4-9 30 2044877 4-9 30 2045925 4-5 17
2039315 4-9 13 2041408 6-27 1 2044878 4-9 30 2045959 1-15 4
4-13 13 2041409 6-27 1 2044879 6-29 1 2045960 1-17 4
2039316 1-15 17 2041410 6-27 1 2044880 6-29 1 2045964 4-3 2
2039377 4-3 33 2041411 6-27 1 2044881 4-9 30 2045969 4-3 5
4-5 24 2041412 6-27 1 6-29 1 2045970 4-3 6
2039856 4-9 9 2041413 6-27 1 2044882 6-29 1 2045971 4-3 8
6-27 2041414 6-27 1 2044883 6-29 1 2045972 4-3 9
6-29 2041415 6-27 1 2044884 6-29 1 2045973 4-3 10
2039858 3-3 28 2041416 6-27 1 2044885 6-29 1 2045975 4-3 11
3-13 19 2041417 6-27 1 2044886 6-29 1 2045976 4-3 12
3-15 14 2041418 6-27 1 2044887 6-29 1 4-3 27
2039868 4-17 5 2041419 6-27 1 2044888 6-29 1 2045977 4-3 13
4-18 8 2041635 1-3 4 2044889 6-29 1 2045978 4-3 14
2039895 3-3 3 2041679 6-7 6 2044890 6-29 1 2045979 4-3 15
3-7 33 2041735 6-7 7 2044891 6-29 1 2045982 4-3 16
2039903 4-10 34 2041739 4-9 33 2044892 6-29 1 2045983 4-3 17
2039905 4-9 22 4-13 33 2044893 6-29 1 2045984 4-3 18
4-13 22 2041757 6-7 1 2044923 6-15 10 2045985 4-3 19
8-6 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2045986 4-3 20 3-7 3-37 2 2083814 4-15

2045987 4-3 7 2055619 6-21 2079240 4-5 2083815 4-15
2045989 4-3 23 2056430 1-9 1 2079271 3-3 27 2083817 4-15
2045990 4-3 24 1-10 2079291 3-37 11 2083818 4-15
2045991 4-3 28 2056600 6-11 14 2079500 4-13 9 2083873 4-15
2045992 4-3 29 2057091 3-3 1 2079501 4-13 9 2084128 4-16
2045993 4-3 30 3-5 6 2079502 4-13 9 2084129 4-16
2046453 3-17 13 3-7 6 2079503 4-13 9 2084130 4-16
6-16 2058037 4-9 24 2079504 4-13 9 2084131 4-16
2046757 1-17 10 2058204 3-21 2 2079510 4-16 2084132 4-16
2046761 4-3 21 2058399 1-17 8 2079676 4-13 30 2084744 3-9 17
2046762 4-3 25 2058400 1-17 8 2079677 4-13 30 3-11 19
2046784 3-5 20 2058418 2-3 2079678 4-13 30 2084746 1-17 5
3-7 18 2059504 3-3 26 2079679 4-13 30 1-43
2046785 3-5 8 3-17 2 2079680 4-13 30 2084747 1-17 3
3-7 8 2059505 3-3 24 2079683 4-13 30 2-3 5
2046889 4-3 4 3-17 28 2079719 4-16 3-39
2046891 1-17 10 2059612 1-15 7 2079720 4-16 2084748 3-9 3
2047714 4-5 13 2059613 1-15 9 2079721 4-16 3-11 6
2047715 4-5 16 2059695 3-15 7 2079722 4-16 2084858 2-3 11
2047727 6-21 2060281 3-3 10 2079723 4-16 2084859 2-3 20
2047819 6-11 3-15 18 2079724 4-16 2084860 2-3 15
2047820 6-11 2061914 4-19 6 2079725 4-16 2085099 3-13 3
6-11 2062561 3-13 18 2079726 4-16 2085101 3-9 1
2048593 2-3 3-15 16 2079727 4-16 3-13 1
2048832 2-7 2064928 6-13 1 2079728 4-16 2085102 3-9 12
2-11 6 2066309 3-3 30 2079729 4-16 3-11 4
3-35 18 3-13 15 2079730 4-16 2085112 1-7 1
3-37 11 2069194 4-5 8 2079768 6-25 1 2085113 2-3 17
2050730 4-18 3 2069195 4-5 9 2079773 6-25 6 2085166 1-15 3
2050869 5-3 9 4-7 9 2079786 6-7 2 2-3 5
2051105 5-5 9 2069768 1-17 7 2079787 6-7 2 3-38
2051167 5-3 6 1-25 2079825 6-7 6 2085420 1-19 1
2051861 6-16 4 1-29 2079826 6-7 5 2085483 1-19 13
6-19 2 2070336 5-3 5 2079891 2-3 13 2085484 1-19 1
2051870 2-3 2 5-5 5 2-9 5 2085486 1-19 5
2051972 6-16 6 2070448 3-3 5 2079952 4-3 26 1-19 8
2051973 6-16 1 3-5 6 2079954 4-5 2 2085487 1-19 13
2053093 3-23 36 3-7 6 2079955 4-5 4 2085488 1-7 1
3-27 36 2071868 5-5 2 4-7 4 2085498 2-3 14
3-31 8 5-9 2079956 4-13 17 2085499 2-3 12
2053141 4-5 1 2072196 1-15 6 2079957 4-13 24 2085581 3-9 27
2053143 4-5 3 1-19 19 2079958 4-13 3 3-11 28
4-7 3 1-33 2079959 4-13 34 2085582 3-9 29
2053146 4-5 6 2074179 3-3 22 2079961 4-5 12 3-11 35
4-7 6 2074725 1-15 18 4-7 13 2085760 3-13 4
2053147 4-5 7 1-41 1 2079980 4-5 5 2085762 3-9 13
4-7 7 1-41 4-7 5 2085763 3-9 15
2054558 2-9 13 2077161 5-3 6 2080191 2-3 21 2085798 1-19 14
2054573 3-23 9 5-5 7 2080657 1-12 1 2085872 2-3
2054784 3-3 2077870 5-5 8 2080789 1-9 1 2085873 2-3
3-5 2078366 2-3 22 1-12 6 2085932 2-3 16
©2011 HYSTER COMPANY See Service Manual 8-7
for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2085933 2-3 16 2088988 1-17 8 2094853 6-21 1 2110569 3-23 27

2085934 2-3 16 2088989 1-17 10 2095073 6-21 10 3-27 26
2085935 2-3 16 2089093 4-7 2095074 6-21 10 3-31 17
2085960 2-3 2089114 3-5 11 2095178 6-21 1 2110570 3-23 33
2085998 2-3 19 3-7 11 2095379 6-21 3-27 33
2086099 1-5 6 2089165 3-37 12 2095520 4-7 2110705 3-24
2086329 2-3 22 2089200 3-5 2 2095521 4-7 1 3-28
3-37 2089203 3-13 9 2095522 4-7 2 2110721 3-31 6
2086854 6-27 1 2089887 3-3 8 2095523 4-7 8 2110771 3-23 37
2086855 6-27 1 2089888 3-3 9 2095524 4-7 12 3-27 37
2086856 6-27 1 3-13 22 2095525 4-7 14 3-31 6
2086857 6-27 1 2090082 6-13 2095527 4-7 17 2110775 3-24 46
2086858 6-27 1 2090219 3-3 22 2095528 4-7 18 3-28 46
2086859 6-27 1 2090392 1-19 4 2095681 6-21 9 2110778 3-23 24
2086860 6-27 1 2090591 1-19 9 2095682 6-21 11 3-27 23
2086861 6-27 1 1-34 38 2097314 3-17 26 2110838 3-23 26
2086862 6-27 1 2090671 3-13 2 2097658 6-19 11 3-27 25
2086863 6-27 1 3-15 6 2097934 4-9 31 2110902 3-19
2086864 6-29 1 2091326 6-7 3 4-13 31 2110926 3-3 1
2086865 6-29 1 2091425 4-3 1 2098822 6-15 4 3-5 6
2086866 6-29 1 2091426 4-3 1 2099284 4-7 16 3-7 6
2086867 6-29 1 2091427 4-3 3 2099626 4-9 28 2111006 3-24
2086868 6-29 1 2091428 4-3 22 4-13 28 3-28
2086869 6-29 1 2091533 3-17 3 2100146 6-15 6 2111019 2-12 1
2086870 6-29 1 2091534 2-7 2100147 6-15 11 3-24
2086872 6-29 1 2-11 2100235 4-9 25 3-28
2086873 6-29 1 2091535 2-7 4-13 25 2111251 3-24 54
2086874 6-29 1 2091587 2-7 2 2101731 6-21 3-28 54
2086903 6-27 2091588 2-7 1 2101744 6-15 8 2111285 3-23 25
6-29 2091589 2-7 3 2102311 6-25 7 3-27 24
2086904 6-27 2091590 2-7 5 2102312 6-25 7 3-35 19
6-29 2092216 3-11 11 2103916 3-5 20 2111526 3-24 49
2086905 6-27 2093339 3-39 7 3-7 18 3-28 49
6-29 2093651 3-9 14 2105886 3-13 3 3-31 24
2086906 6-27 2094089 2-9 15 2106662 4-9 14 2111682 2-3 21
6-29 2094151 2-7 7 4-13 14 2302299 3-23 38
2086907 6-27 2094187 2-9 16 2107589 3-3 22 3-27 38
6-29 2094188 2-9 7 6-21 2302569 3-7 31
2086918 6-29 2 2094189 2-9 4 2107590 3-13 9 2302674 5-10 8
2087178 6-9 1 2094190 2-9 12 6-21 2 2302852 2-7
2087179 6-9 1 2094194 6-19 10 2107591 6-21 14 3-35 18
2087180 6-9 1 2094195 6-19 7 2108909 3-23 2 6-19
2087210 6-9 1 2094337 6-19 9 3-27 2 2302899 5-10 3
2087211 6-9 1 2094470 6-19 2108911 3-23 2303042 3-5 4
2087212 6-9 1 2094580 6-13 6 3-27 3-7 4
2087507 6-5 2 2094657 2-3 16 2109615 6-21 4 2303500 1-7 1
2088646 3-5 14 2094658 2-3 16 2109983 6-21 1 2303776 3-23 15
3-7 28 2094708 6-11 10 6-23 9 3-27 10
2088827 1-17 7 2094715 6-11 4 2110397 3-23 30 3-35 9
1-19 19 2094716 6-11 3-27 29 2303904 3-23 13
1-37 2094737 3-38 6 2110568 3-23 34 2303911 6-25 5
2088888 4-3 1 2094794 2-11 4 3-27 34 2303979 3-23 12
8-8 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
 UNIT CODE B230
12/2011 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-27 12 2309504 3-23 16 4019717 4-17 4604252 6-23 1

3-35 14 3-27 20 4600016 3-24 52 4604381 3-31 12
2304431 3-23 4 3-35 8 3-28 52 4604519 3-31 19
3-27 4 2309579 2-11 7 4600086 3-3 25 4604525 3-35 12
2304621 3-23 5 3-37 11 3-3 25 4604530 3-35 18
3-27 5 2309999 3-24 53 3-17 1 4604547 3-35 11
2305246 4-9 26 3-28 53 4600211 3-11 31 4604825 6-21 1
4-13 26 2310085 3-23 39 4600213 3-15 21 4604911 3-31 20
4-17 6 3-27 39 4600215 6-19 11 4606748 3-31 23
4-18 7 2310216 3-23 14 4600232 1-5 7 4607253 3-35 3
4-19 7 3-27 14 4600300 3-19 5 4607254 3-35 2
2305629 6-5 1 3-35 7 4600301 3-19 5 4607965 6-21 1
2305649 1-17 9 2310341 1-7 1 4600302 3-19 5 4608037 3-32 40
2305689 1-3 9 2310747 5-10 4600303 3-19 5 4608712 3-35 2
2305754 2-11 2 2311041 3-15 19 4601041 3-27 13 4608716 3-35 1
2305843 3-23 8 2311072 3-31 6 4601118 6-23 5 4608717 3-35 1
3-27 8 2311213 3-23 32 4601119 6-23 2 4608818 3-31 33
2306619 3-24 50 3-27 32 4601137 6-23 6 4608820 3-32 39
3-28 50 2311797 2-3 21 4601138 6-23 6 4608936 3-35
2306688 1-15 9 2311937 5-10 9 4601139 6-23 4608937 3-35
2307089 5-10 5 2787341 1-41 6 4601140 6-23 4608939 3-19 5
2307123 5-10 10 1-43 8 4601143 6-23 8 4609160 3-31 35
2307134 3-23 10 2787345 1-41 12 4601652 3-9 1 4609202 3-19 5
3-23 18 1-43 14 3-13 1 4609686 3-32 41
3-27 19 2791987 3-13 17 4601781 2-3 4609687 3-32 41
3-28 45 3-15 15 4601876 3-15 20 4610594 3-31 7
3-31 36 2794234 1-19 18 4601877 3-27 9 4610596 3-31 5
3-35 10 2-3 23 4601878 3-27 9 4610597 3-31 9
2307174 3-23 7 2797985 1-19 3 4602037 2-3 19 4610615 3-31 4
3-27 7 4000713 3-17 4602216 3-15 13 4610623 3-31 7
2307321 3-5 22 4000993 2-3 3-19 4610630 3-31 2
3-7 3 4000994 2-3 4602236 6-21 1 4610811 3-35 4
2307400 1-3 2 4000995 2-3 6-23 4610812 3-35 6
2307413 6-11 4000996 2-3 4602257 3-11 17 4610813 3-35 5
2307654 3-5 5 4006280 3-19 5 4602268 3-21 2 4611102 3-19 1
3-7 5 4006284 3-19 5 4602277 3-21 2 3-31
2307701 3-23 6 4006315 2-3 4602278 3-11 1 4611103 3-19 1
3-27 6 4006316 2-3 3-15 1 3-31
2308118 6-11 4008597 6-23 5 4602636 3-11 15 4611104 3-19 1
2308201 3-23 22 4008599 6-23 7 4602639 3-11 16 3-31
3-27 21 4008600 6-23 4 4602999 1-45 1 4612239 3-31 13
2308321 3-23 3 4009088 3-15 13 3-11 4612418 3-31 30
3-27 3 4009390 3-21 2 4603495 6-21 5 4612443 4-10 36
2309094 3-23 21 4009395 3-3 22 4603496 6-21 21 4-13 36
3-28 58 4009397 5-3 4 4603643 1-45 7 4612444 4-10 42
3-35 20 4009398 5-3 13 4603763 6-21 1 4-14 42
2309131 3-23 23 4009399 5-3 6-23 4612856 3-31 18
3-27 22 4009809 3-15 4604088 6-21 11 4614752 3-31 10
2309185 5-3 4 3-21 4604250 6-23 5 4614753 3-31 7
5-5 3 4009849 2-4 4604251 6-23 2 4615019 3-31 37
2309196 3-3 7 4019716 4-18

©2011 HYSTER COMPANY See Service Manual 8-9

for service procedures.
 UNIT CODE B230
NORTH AMERICA 12/2011

NUMERICAL INDEX (continued)

NOTES

8-10 See Service Manual ©2011 HYSTER COMPANY

for service procedures.