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PARTS MANUAL

ERC040-65GH
(A908)

Yale Materials Handling Corporation 524200112


1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 03/2009
Greenville, NC 27834-2011
MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 MAST-FOUR STAGE FULL FREE-LIFT

11 ATTACHMENTS AND HEADER HOSE GROUP

12 OPTIONS

13 FIELD CONVERSION KITS

14 NUMERICAL INDEX

15 USER SUPPORT INFORMATION

This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCELERATOR ASSEMBLY ......................................................................................................................... 1-60
AUXILIARY SECTION
HIGH FLOW - ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →) ......................... 6-54
STANDARD FLOW - ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →) .............. 6-52

B
BACK-UP ALARM ........................................................................................................................................... 12-12
BATTERY ROLLER TRAY, SLIDES, AND SPACERS ................................................................................... 12-14
BRAKE AND BACK-UP LIGHTS ..................................................................................................................... 12-2
BRAKE ASSEMBLY
→ S/N A908N04981D ................................................................................................................................ 5-6
S/N A908N04982D → ................................................................................................................................ 5-8
BRAKE PEDAL ................................................................................................................................................ 5-2
BRAKE SWITCH HARNESS ........................................................................................................................... 5-26

C
CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
SIX ROLLER - THREE STAGE FULL FREE-LIFT ...................................................................................... 8-30
SIX ROLLER - TWO STAGE FULL FREE-LIFT ......................................................................................... 9-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-13
CARRIAGE ASSEMBLY
HEAVY DUTY - THREE STAGE FULL FREE-LIFT .................................................................................... 8-32
HEAVY DUTY - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-20
HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-24
CONTACTOR
LINE ............................................................................................................................................................ 2-18
POWER STEERING ................................................................................................................................... 2-30
CONTACTOR PANEL
CONTACTOR (LINE AND POWER STEERING ......................................................................................... 2-16
CONTACTOR HYDRAULIC ........................................................................................................................ 2-32
CONTROL PANEL
CONTACTOR HYDRAULIC ........................................................................................................................ 2-12
TRACTION AND PUMP CONTROLLER .................................................................................................... 2-10
CONTROL VALVE .......................................................................................................................................... 13-2
CONTROL VALVE CONVERSION KITS ........................................................................................................ 13-12
COUNTERWEIGHT ........................................................................................................................................ 1-22
COVERS ......................................................................................................................................................... 1-6
COWL AND FLOOR PLATES ......................................................................................................................... 1-2

D
DASH DISPLAY .............................................................................................................................................. 2-8
DC TO DC CONVERTER
36/48 VOLT TO 12 VOLT ............................................................................................................................ 12-11
DIRECTIONAL CONTROL CONVERSION ..................................................................................................... 13-2
DRIVE AND REAR LIGHTS ............................................................................................................................ 12-6
DRIVE UNIT ASSEMBLY ................................................................................................................................ 3-2
DRIVE WHEEL AND TIRE .............................................................................................................................. 3-12

A908 ©2009 Yale Materials Handling Corporation i


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
E
ELECTRICAL CONVERSIONS ....................................................................................................................... 13-2
ELECTRICAL SYSTEM ................................................................................................................................... 2-2
ELECTRONIC HYDRAULICS (S/N A908N03342C →) ............................................................................. 2-6
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ............................................................. 2-28
MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................ 2-20
MINI-LEVER MODULES (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 ....................................... 2-24
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 ..................................... 2-22
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 ......................................................... 2-26
ELECTRONIC HYDRAULIC CONTROL VALVE ASSEMBLY
S/N A908N03342C → ................................................................................................................................ 6-48
ELECTRONIC HYDRAULIC CONTROL VALVE ATTACHING PARTS
S/N A908N03342C → ................................................................................................................................ 6-46

F
FENDER .......................................................................................................................................................... 13-4
FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... 1-62
FORK
ERC 040-050 GH ........................................................................................................................................ 1-50
ERC 060-065 GH ........................................................................................................................................ 1-52
FREE-LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-12
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-18
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-8
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-20
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-15
FULL SUSPENSION SEAT
ELECTRONIC HYDRAULICS (S/N A908N03342 ↔ 3/2006) .................................................................... 1-39
MANUAL HYDRAULICS (7/2005 ↔ 3/2006) ............................................................................................. 1-38
SHEET 1 OF 2 (→ 7/2005) ........................................................................................................................ 1-32
SHEET 2 OF 2 (→ 7/2005) ........................................................................................................................ 1-36
WITH AND WITHOUT ELECTRONIC CONTROLS (4/2006 →) ................................................................ 1-40
FULL SUSPENSION SWIVEL SEAT
ELECTRONIC HYDRAULICS (S/N A908N03342C →) ............................................................................. 1-46

G
GEAR PUMP ................................................................................................................................................... 4-12

H
HEADER HOSE
FOUR STAGE FULL FREE-LIFT - WITH WIRE TAKE-UP ......................................................................... 11-26
FOUR STAGE FULL FREE-LIFT - WITH HYDRAULIC TAKE-UP ............................................................. 11-30
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-14

ii ©2009 Yale Materials Handling Corporation A908


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HOOD
ELECTRONIC HYDRAULICS (S/N A908N03342C →) ............................................................................. 1-16
MANUAL HYDRAULICS (→ S/N A908N03341C) ...................................................................................... 1-8
MANUAL HYDRAULICS (S/N A908N03342C →) ...................................................................................... 1-12
HOSE TAKE-UP
HYDRAULIC CONTROL VALVE
FOUR FUNCTION - MANUAL HYDRAULICS ............................................................................................ 6-42
THREE FUNCTION - MANUAL HYDRAULICS .......................................................................................... 6-38
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
MANUAL HYDRAULICS - SHEET 1 0F 2 ................................................................................................... 6-32
MANUAL HYDRAULICS - SHEET 2 0F 2 ................................................................................................... 6-36
HYDRAULIC FILTER
S/N A908N03342C → ................................................................................................................................ 6-60
HYDRAULIC GEAR PUMP
6/2005 → .................................................................................................................................................... 6-20
HYDRAULIC HAND LEVERS
MANUAL HYDRAULICS ............................................................................................................................. 6-28
HYDRAULIC PUMP
12 CC .......................................................................................................................................................... 6-13
19 CC (→ 7/2005) ...................................................................................................................................... 6-14
19 CC - LOW NOISE ................................................................................................................................... 6-16
HYDRAULIC PUMP MOTOR
AC ............................................................................................................................................................... 6-18
OPEN CONSTRUCTION - WITH BWI AND TEMPERATURE SENSOR ................................................... 6-22
OPEN CONSTRUCTION - WITH BWI AND TEMPERATURE SENSOR ................................................... 6-24
HYDRAULIC PUMP MOTOR MOUNT ............................................................................................................ 6-26
HYDRAULIC SUPPLY AND RETURN
ELECTRONIC HYDRAULICS (S/N A908N03342C →) ............................................................................. 6-10
MANUAL HYDRAULICS (→ 7/2005) ......................................................................................................... 6-2
MANUAL HYDRAULICS (7/2005 →) ......................................................................................................... 6-6
HYDRAULIC TANK AND ATTACHING PARTS
→ S/N A908N03341C ................................................................................................................................ 6-56
S/N A908N03342C → ................................................................................................................................ 6-58

I
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-4
TWO AND FOUR STAGE FULL FREE-LIFT .............................................................................................. 11-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-2
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-8
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-11
TWO AND FOUR STAGE FULL FREE-LIFT .............................................................................................. 11-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-10

A908 ©2009 Yale Materials Handling Corporation iii


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6

J
JOYSTICK
S/N A908N03342C → ................................................................................................................................ 2-34
JOYSTICK LABELS
S/N A908N03342C → ................................................................................................................................ 1-56

L
LABELS ........................................................................................................................................................... 1-54
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT - ERC 040-050 GH ............................................................................. 7-9
TWO STAGE LIMITED FREE-LIFT - ERC 060-065 GH ............................................................................. 7-11
LIGHTS, LED BACK-UP AND BRAKE
4/2004 → .................................................................................................................................................... 12-4
LOAD BACKREST .......................................................................................................................................... 1-48

M
MAIN CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-11
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-15
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-13
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-18
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
MAIN SECTION
ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →) ................................................. 6-50
MAST INSTALLATION .................................................................................................................................... 6-62
MAST TILT ...................................................................................................................................................... 13-2
MASTER CYLINDER ...................................................................................................................................... 5-4
MINI LEVER LABELS
S/N A908N03342C → ................................................................................................................................ 1-58

N
NON SUSPENSION SEAT
4/2006 → .................................................................................................................................................... 1-28
NON-SUSPENSION SEAT
→ 7/2005 .................................................................................................................................................... 1-24
MANUAL HYDRAULICS (7/2005 ↔ 3/2006) ............................................................................................. 1-26

iv ©2009 Yale Materials Handling Corporation A908


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
O
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OVERHEAD GUARD ...................................................................................................................................... 1-20

P
PARK BRAKE
SEAT ACTUATED ....................................................................................................................................... 5-10
PARK BRAKE LINKAGE
LEVER ACTUATED .................................................................................................................................... 5-12
SEAT ACTUATED (→ S/N A908V02782C) ............................................................................................... 5-16
SEAT ACTUATED (S/N A908V02783C ↔ S/N A908N06029E) ................................................................ 5-18
SEAT ACTUATED (S/N A908N06030E →) ............................................................................................... 5-22

S
SEAT BELT KITS ............................................................................................................................................ 13-13
SEMI-SUSPENSION SEAT
ELECTRONIC HYDRAULICS (S/N A908N03342C ↔ 4/2006) ................................................................. 1-43
MANUAL HYDRAULICS (7/2005 ↔ 3/2006) ............................................................................................. 1-42
WITH AND WITHOUT ELECTRONIC CONTROLS (4/2006 →) ................................................................ 1-44
SHIFT LEVER ................................................................................................................................................. 4-4
SPOT LIGHT ................................................................................................................................................... 12-10
STEER WHEEL AND TIRE ASSEMBLY ......................................................................................................... 4-20
STEERING AXLE ............................................................................................................................................ 4-16
OPTIONAL .................................................................................................................................................. 4-18
STEERING CONTROL UNIT .......................................................................................................................... 4-6
STEERING CYLINDER ................................................................................................................................... 4-10
STEERING HYDRAULICS .............................................................................................................................. 4-8
STEERING MOTOR ........................................................................................................................................ 4-14
STEERING POD ............................................................................................................................................. 4-2
STROBE LIGHT .............................................................................................................................................. 12-8
SUSPENSION SEAT
→ 7/2005 .................................................................................................................................................... 1-30

T
TILT CYLINDERS ............................................................................................................................................ 6-64
TRACTION MOTOR ........................................................................................................................................ 3-10
TRANSMISSION AND DIFFERENTIAL .......................................................................................................... 3-6
TUBE EXTENSION

W
WIDE TREAD KITS ......................................................................................................................................... 13-4

A908 ©2009 Yale Materials Handling Corporation v


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
WIRE HARNESS
ELECTRONIC HYDRAULIC CONTROL VALVES (S/N A908N03342C →) .............................................. 2-44
HOOD (S/N A908N03342C →) .................................................................................................................. 2-50
JOYSTICK (S/N A908N03342C →) ........................................................................................................... 2-51
LIGHT .......................................................................................................................................................... 2-46
MAIN (→ S/N A908V02782C) .................................................................................................................... 2-36
MAIN (S/N A908V02783C →) .................................................................................................................... 2-38
MAIN - WITH ELECTRONIC HYDRAULICS (S/N A908N03342C →) ....................................................... 2-40
OPERATOR PRESENCE - SHEET 1 OF 2 ................................................................................................ 2-52
OPERATOR PRESENCE - SHEET 2 OF 2 ................................................................................................ 2-56
PRESSURE SWITCH (4/2004 →) ............................................................................................................. 2-48
REAR LIGHTS (→ S/N A908N08692F) ..................................................................................................... 12-18
REAR LIGHTS (S/N A908N08693F →) ..................................................................................................... 12-20
SWITCH ...................................................................................................................................................... 12-17
TRACTION CUT-OUT (→ S/N A910N03903D) ......................................................................................... 12-22
TRACTION CUT-OUT (S/N A910N03904D →) ......................................................................................... 12-24

vi ©2009 Yale Materials Handling Corporation A908


GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

A908 ©2009 Yale Materials Handling Corporation vii


GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

viii ©2009 Yale Materials Handling Corporation A908


GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N A810N2639
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N A810N2640 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N A810N1553 ↔ S/N A810N3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index (Page 14-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a parts page number in the
DESCRIPTION column (F7A56) Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Yale lift trucks.

A908 ©2009 Yale Materials Handling Corporation ix


GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

x ©2009 Yale Materials Handling Corporation A908


GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,


and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the right


hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code, a


letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped on


the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.

A908 ©2009 Yale Materials Handling Corporation xi


GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.

xii ©2009 Yale Materials Handling Corporation A908


GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524183077

Service Manual (Complete)..................................................................................................... 524201427

Parts Manual........................................................................................................................... 524200112

A908 ©2009 Yale Materials Handling Corporation xiii


GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P13969....................................7-2 P14011..................................4-20 P14050..................................8-30


P13971....................................1-2 P14012....................................5-2 P14051................................11-22
P13972....................................1-6 P14013....................................5-4 P14052....................................9-2
P13973....................................1-8 P14014....................................5-6 P14053....................................9-4
P13974..................................1-20 P14015..................................5-10 P14054....................................9-6
P13975..................................1-22 P14016..................................5-16 P14055....................................9-8
P13976..................................1-32 P14017..................................1-60 P14057..................................9-11
P13976..................................1-36 P14018..................................1-62 P14058..................................9-13
P13977..................................1-30 P14019....................................6-2 P14059..................................9-15
P13980..................................1-24 P14020..................................6-13 P14060..................................9-18
P13981..................................1-48 P14021..................................6-14 P14061................................11-18
P13982..................................1-50 P14023..................................6-16 P14062..................................10-2
P13983..................................1-52 P14025..................................6-26 P14063..................................10-4
P13984..................................1-54 P14026..................................6-18 P14064..................................10-6
P13986....................................2-2 P14027..................................6-22 P14065..................................10-8
P13987....................................2-8 P14028..................................6-24 P14066................................10-10
P13988..................................2-10 P14029..................................6-64 P14067................................10-12
P13989..................................2-12 P14030..................................6-32 P14068................................10-15
P13990..................................2-16 P14031..................................6-28 P14069................................10-18
P13991..................................2-18 P14032..................................6-38 P14070................................10-20
P13992..................................2-30 P14033..................................6-42 P14071................................10-22
P13993..................................2-32 P14034..................................6-56 P14072................................11-26
P13994..................................2-36 P14035..................................6-62 P14073..................................11-2
P13995..................................2-46 P14036....................................7-4 P14075..................................11-6
P13996....................................3-2 P14037....................................7-6 P14077..................................11-4
P13997....................................3-6 P14038....................................7-9 P14079..................................11-8
P13999..................................3-10 P14039..................................7-11 P14080................................11-10
P14000..................................3-12 P14040..................................7-13 P14081................................11-11
P14001....................................4-2 P14041................................11-14 P14082................................11-12
P14002....................................4-4 P14042....................................8-2 P14085................................12-14
P14003....................................4-6 P14043....................................8-6 P14086..................................12-2
P14004....................................4-8 P14044..................................8-10 P14087..................................12-6
P14005..................................4-10 P14045..................................8-14 P14088..................................12-8
P14006..................................4-12 P14046..................................8-18 P14089................................12-10
P14008..................................4-14 P14047..................................8-22 P14091................................12-12
P14010..................................4-16 P14049..................................8-26 P14092................................12-18

xiv ©2009 Yale Materials Handling Corporation A908


GENERAL INFORMATION

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P14093................................12-17 P14289..................................2-51 P16766..................................1-58


P14094................................12-22 P14290....................................2-6 P16957................................12-24
P14095................................12-11 P14753..................................5-26 P16989....................................5-8
P14120..................................6-20 P15197..................................2-48 P17549..................................1-44
P14123..................................5-12 P15207..................................12-4 P17592..................................4-18
P14258....................................6-6 P15269..................................2-38 P17602..................................1-28
P14259..................................6-10 P15357..................................5-18 P17607..................................1-40
P14260..................................6-46 P15375..................................1-12 P18597..................................2-20
P14261..................................6-52 P16057..................................8-32 P18629..................................5-22
P14262..................................6-48 P16058..................................9-20 P19108..................................6-36
P14263..................................6-54 P16059................................10-24 P19193..................................2-52
P14264..................................6-50 P16759..................................1-26 P19194..................................2-56
P14265..................................6-58 P16760..................................1-42 P19288..................................2-22
P14266..................................6-60 P16761..................................1-38 P19299..................................2-24
P14272..................................1-16 P16762..................................1-43 P19539..................................2-26
P14273..................................2-34 P16763..................................1-39 P19540..................................2-28
P14274..................................2-40 P16764..................................1-46 P20636................................12-20
P14275..................................2-44 P16765..................................1-56 P20680................................11-30
P14288..................................2-50

A908 ©2009 Yale Materials Handling Corporation xv


GENERAL INFORMATION

NOTES

xvi ©2009 Yale Materials Handling Corporation A908


SECTION 1

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

ACCELERATOR ASSEMBLY ......................................................................................................................... 1-60


COUNTERWEIGHT ........................................................................................................................................ 1-22
COVERS ......................................................................................................................................................... 1-6
COWL AND FLOOR PLATES ......................................................................................................................... 1-2
FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... 1-62
FORK
ERC 040-050 GH ........................................................................................................................................ 1-50
ERC 060-065 GH ........................................................................................................................................ 1-52
FULL SUSPENSION SEAT
ELECTRONIC HYDRAULICS (S/N A908N03342 ↔ 3/2006) .................................................................... 1-39
MANUAL HYDRAULICS (7/2005 ↔ 3/2006) ............................................................................................. 1-38
SHEET 1 OF 2 (→ 7/2005) ........................................................................................................................ 1-32
SHEET 2 OF 2 (→ 7/2005) ........................................................................................................................ 1-36
WITH AND WITHOUT ELECTRONIC CONTROLS (4/2006 →) ................................................................ 1-40
FULL SUSPENSION SWIVEL SEAT
ELECTRONIC HYDRAULICS (S/N A908N03342C →) ............................................................................. 1-46
HOOD
ELECTRONIC HYDRAULICS (S/N A908N03342C →) ............................................................................. 1-16
MANUAL HYDRAULICS (→ S/N A908N03341C) ...................................................................................... 1-8
MANUAL HYDRAULICS (S/N A908N03342C →) ...................................................................................... 1-12
JOYSTICK LABELS
S/N A908N03342C → ................................................................................................................................ 1-56
LABELS ........................................................................................................................................................... 1-54
LOAD BACKREST .......................................................................................................................................... 1-48
MINI LEVER LABELS
S/N A908N03342C → ................................................................................................................................ 1-58
NON SUSPENSION SEAT
4/2006 → .................................................................................................................................................... 1-28
NON-SUSPENSION SEAT
→ 7/2005 .................................................................................................................................................... 1-24
MANUAL HYDRAULICS (7/2005 ↔ 3/2006) ............................................................................................. 1-26
OVERHEAD GUARD ...................................................................................................................................... 1-20
SEMI-SUSPENSION SEAT
ELECTRONIC HYDRAULICS (S/N A908N03342C ↔ 4/2006) ................................................................. 1-43
MANUAL HYDRAULICS (7/2005 ↔ 3/2006) ............................................................................................. 1-42
WITH AND WITHOUT ELECTRONIC CONTROLS (4/2006 →) ................................................................ 1-44
SUSPENSION SEAT
→ 7/2005 .................................................................................................................................................... 1-30

A908 ©2009 Yale Materials Handling Corporation 1-1


P13971 10-03

COWL AND FLOOR PLATES (FIGURE 1-1)

1-2 ©2009 Yale Materials Handling Corporation A908


10-03 P13971

COWL AND FLOOR PLATES


KEY:
A: Without Battery Rollers
B: With Battery Rollers
QTY
ITEM PART NO. DESCRIPTION A B
1 518803677 Nut .............................................................................................................. 1 1
2 203144700 Capscrew ................................................................................................... 1 1
3 502398906 Lockwasher ................................................................................................ 14 10
4 015026400 Lockwasher ................................................................................................ 2 2
5 014936900 Nut .............................................................................................................. 2 2
6 524246022 Floormat (Rubber) ...................................................................................... 1 1
6 504275796 Anti-Slip Tread ........................................................................................... 1 1
7 504265779 Floormat (Rubber) ...................................................................................... 1 1
7 504265776 Anti-Slip Tread ........................................................................................... 1 1
8 a 520045083 Cover .......................................................................................................... 1 1
8 b 518790663 Cover (Manual Hydraulics Only) ................................................................ 1 1
8 c 518790663 Cover .......................................................................................................... 1 1
8 d 580000767 Cover (Manual Hydraulics Only) ................................................................ 1 1
9 504224284 Cover .......................................................................................................... 1 1
10 449015044 Nut .............................................................................................................. 14 8
11 449022013 Lockwasher ................................................................................................ 10 6
12 580014563 Plate ........................................................................................................... 4 4
13 a 504315757 Plate (LH) ................................................................................................... 1 1
13 b 504315758 Plate (LH) (Manual Hydraulics Only) .......................................................... 1 1
13 c 504315759 Side Plate Wldmt (LH) ................................................................................ 1 1
13 d 504315760 Side Plate Wldmt (LH) (Manual Hydraulics Only) ...................................... 1 1
13 a 504315763 Plate (RH) .................................................................................................. 1 ..
13 b 504315764 Plate (RH) .................................................................................................. 1 ..
13 c 504315765 Side Plate Wldmt (RH) ............................................................................... 1 ..
13 d 504315766 Side Plate Wldmt (RH) ............................................................................... 1 ..
14 504315771 Fender (LH) (Standard Tread) ................................................................... 1 1
14 504315772 Fender (LH) (Wide Tread) .......................................................................... 1 1
15 504225227 Washer ....................................................................................................... 4 4
16 449001296 Capscrew ................................................................................................... 4 4
17 504241796 Plug ............................................................................................................ 2 2
18 449022017 Lockwasher ................................................................................................ 2 2
19 449015029 Nut .............................................................................................................. 2 2
20 449022013 Lockwasher ................................................................................................ 2 2
21 449001302 Capscrew ................................................................................................... 2 2
22 500092902 Bolt ............................................................................................................. 2 2
23 504315780 Fender (RH) (Standard Tread) ................................................................... 1 1
23 504315781 Fender (RH) (Wide Tread) ......................................................................... 1 1
24 524266906 Floorplate ................................................................................................... 1 1
25 e 524136148 Floorplate ................................................................................................... 1 1
25 f 524235569 Floorplate ................................................................................................... 1 1
26 524266999 Floormat (Rubber) ...................................................................................... 1 1
26 504244764 Anti-Slip Tread ........................................................................................... 1 1
27 504265778 Floormat (Rubber) ...................................................................................... 1 1
27 504265777 Anti-Slip Tread ........................................................................................... 1 1
28 524201053 Cowl ........................................................................................................... 1 1

A908 ©2009 Yale Materials Handling Corporation 1-3


P13971 10-03

FOOTNOTES:
a 27.50 in. Battery Compartment d 36.73 in. Battery Compartment
b 30.94 in. Battery Compartment e → 7/2005
c 33.38 in. Battery Compartment f 7/2005 →

1-4 ©2009 Yale Materials Handling Corporation A908


10-03 P13971

NOTES

A908 ©2009 Yale Materials Handling Corporation 1-5


P13972 10-03

COVERS (FIGURE 1-2)

1-6 ©2009 Yale Materials Handling Corporation A908


10-03 P13972

COVERS
ITEM PART NO. DESCRIPTION QTY
1 505972586 Nut (Foldover) ..................................................................................................... 14
2 518791613 Capscrew ............................................................................................................ 3
2 449021003 Washer ............................................................................................................... 3
3 a 580014397 Plate (Manual Hydraulics With Low Hood) ......................................................... 1
3 a 580016056 Plate (Manual Hydraulics With High Hood) ........................................................ 1
4 c 580064531 Cover (Manual Hydraulics With Low Hood) ........................................................ 1
4 c 580064532 Cover (Manual Hydraulics With High Hood) ....................................................... 1
5 d 580064530 Cover (Electronic Hydraulics With Low Hood) .................................................... 1
5 d 580065082 Cover (Electronic Hydraulics With High Hood) ................................................... 1
6 520041817 Panel (End) (End) ............................................................................................... 2
6 520041892 Panel (Center) (Center) ...................................................................................... 1
7 520041863 Cover (With Lights) ............................................................................................. 2
7 520041863 Cover (Without Lights) ........................................................................................ 3
8 524139124 Dash Display ....................................................................................................... 1
9 505970553 Capscrew ............................................................................................................ 7
10 524137579 Liner .................................................................................................................... 1
11 580032373 Capscrew ............................................................................................................ 2
12 504226242 Washer ............................................................................................................... 2
13 449022016 Lockwasher ......................................................................................................... 2
14 449015014 Nut ...................................................................................................................... 2
15 520039887 Nut (Foldover) ..................................................................................................... 2
16 520039846 Screw .................................................................................................................. 2
17 b 504288726 Cover .................................................................................................................. 1
17 d 520049842 Cover .................................................................................................................. 1
18 504288725 Cover .................................................................................................................. 1
19 518803677 Nut ...................................................................................................................... 4
20 518803626 Cover .................................................................................................................. 1
21 518803696 Screw .................................................................................................................. 3
22 518803671 Trim ..................................................................................................................... 1
23 016103500 Washer ............................................................................................................... 3
24 580052727 Capscrew ............................................................................................................ 3

FOOTNOTES:
a → 7/2005 c 7/2005 →
b → S/N A908N03341C d S/N A908N03342C →

A908 ©2009 Yale Materials Handling Corporation 1-7


P13973 10-03

HOOD (FIGURE 1-3)


MANUAL HYDRAULICS (→ S/N A908N03341C)

1-8 ©2009 Yale Materials Handling Corporation A908


10-03 P13973

HOOD
MANUAL HYDRAULICS (→ S/N A908N03341C)
KEY:
A: 27.50 in. Battery Compartment
B: 30.94 in. Battery Compartment
C: 33.38 in. Battery Compartment
D: 36.73 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C D
1 c 524213286 Hood ......................................................................................... 1 .. .. ..
1 b 524213280 Hood ......................................................................................... 1 .. .. ..
1 c 524213287 Hood ......................................................................................... .. 1 .. ..
1 b 524213281 Hood ......................................................................................... .. 1 .. ..
1 c 524213288 Hood ......................................................................................... .. .. 1 ..
1 b 524213282 Hood ......................................................................................... .. .. 1 ..
1 c 524213289 Hood ......................................................................................... .. .. .. 1
1 b 524213283 Hood ......................................................................................... .. .. .. 1
2 504244784 Door .......................................................................................... 1 1 1 1
3 e 504236268 Screw ........................................................................................ 2 2 2 2
3 d 518790649 Screw ........................................................................................ 2 2 2 2
4 015026200 Lockwasher ............................................................................... 4 4 4 4
5 e 014936600 Nut ............................................................................................ 4 4 4 4
5 d 014936600 Nut ............................................................................................ 2 2 2 2
6 580043473 Hood Frame Wldmt ................................................................... 1 .. .. ..
6 580043474 Hood Frame Wldmt ................................................................... .. 1 .. ..
6 580043475 Hood Frame Wldmt ................................................................... .. .. 1 ..
6 580043476 Hood Frame Wldmt ................................................................... .. .. .. 1
7 518791665 Hinge (RH) ................................................................................ 1 1 1 1
8 518791603 Hinge (LH) ................................................................................ 1 1 1 1
9 518791655 Spring ....................................................................................... 2 2 2 2
10 518791613 Capscrew .................................................................................. 4 4 4 4
11 016103500 Washer ..................................................................................... 4 4 4 4
12 504231270 Nut ............................................................................................ 2 2 2 2
13 518791605 Pin ............................................................................................. 2 2 2 2
14 518791646 Capscrew .................................................................................. 2 2 2 2
15 501702904 Loctite ....................................................................................... AR AR AR AR
16 900014293 Capscrew .................................................................................. 4 4 4 4
17 909882404 Nut ............................................................................................ 4 4 4 4
18 449021006 Washer ..................................................................................... 3 3 3 3
19 016103700 Washer ..................................................................................... 6 6 6 6
20 449022013 Lockwasher ............................................................................... 4 4 4 4
21 580042617 Shaft ......................................................................................... 1 1 1 1
22 518808666 Spring ....................................................................................... 1 1 1 1
23 016110500 Washer ..................................................................................... 1 1 1 1
24 518797670 Spring ....................................................................................... 1 1 1 1
25 580042975 Handle ...................................................................................... 1 1 1 1
26 520045079 Pin ............................................................................................. 1 1 1 1
27 518797621 Plate .......................................................................................... 2 2 2 2
28 520045103 Gas Spring ................................................................................ 1 .. .. 1
28 520045102 Gas Spring ................................................................................ .. 1 1 ..
29 504223299 Clamp ....................................................................................... 1 1 1 1
30 580014197 Bar ............................................................................................ 1 1 1 1

A908 ©2009 Yale Materials Handling Corporation 1-9


P13973 10-03

HOOD
MANUAL HYDRAULICS (→ S/N A908N03341C)
KEY:
A: 27.50 in. Battery Compartment
B: 30.94 in. Battery Compartment
C: 33.38 in. Battery Compartment
D: 36.73 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C D
31 449001023 Capscrew .................................................................................. 2 2 2 2
31 449001302 Capscrew (Optional) ................................................................. 2 2 2 2
32 449015044 Nut ............................................................................................ 2 2 2 2
33 520045149 Rod ........................................................................................... 1 1 1 1
34 518790606 Spring ....................................................................................... 1 1 1 1
35 518790609 Spacer ...................................................................................... 1 1 1 1
36 518809668 Clevis ........................................................................................ 1 1 1 1
37 518790656 Knob ......................................................................................... 1 1 1 1
38 014972700 Nut ............................................................................................ 1 1 1 1
39 061277800 Washer ..................................................................................... 2 2 2 2
40 015416200 Cotter Pin .................................................................................. 2 2 2 2
41 504231270 Nut ............................................................................................ 1 1 1 1
42 932200909 Capscrew .................................................................................. 1 1 1 1
43 520044831 Spacer ...................................................................................... 4 4 1 4
44 504235245 Handle ...................................................................................... 1 1 1 1
45 449001121 Capscrew .................................................................................. 2 2 2 2
46 449015002 Nut ............................................................................................ 2 2 2 2
47 e 449022018 Washer ..................................................................................... 2 2 2 2
47 d 449022018 Washer ..................................................................................... 4 4 1 4
48 e 580047752 Latch ......................................................................................... 1 1 1 1
48 d 580047811 Latch ......................................................................................... 1 1 1 1
49 f 518790660 Wire Harness ............................................................................ 1 1 1 1
50 f 312850042 Strap Clamp .............................................................................. 5 5 5 5
51 f 518790699 Grommet ................................................................................... 1 1 1 1
52 021676700 E-Ring ....................................................................................... 1 1 1 1
53 504228276 Bushing ..................................................................................... 2 2 2 2
54 518808617 Link ........................................................................................... 1 1 1 1
55 518809671 Collar ........................................................................................ 1 1 1 1
56 504223295 Spacer ...................................................................................... AR AR AR AR
57 504071785 Washer ..................................................................................... 4 4 4 4
58 502398907 Washer ..................................................................................... 4 4 4 4
59 504239227 Pin ............................................................................................. 1 1 1 1
60 d 518791654 Bracket Wldmt .......................................................................... 1 1 1 1
61 d 519609816 Capscrew .................................................................................. 2 2 2 2
62 d 520037836 Bracket ...................................................................................... 1 1 1 1
63 d 931013904 Capscrew .................................................................................. 2 2 2 2
64 d 449022016 Lockwasher ............................................................................... 2 2 2 2
65 d 518797663 Spacer ...................................................................................... 2 2 2 2
66 d 059863600 Capscrew .................................................................................. 2 2 2 2
67 d 449001040 Capscrew .................................................................................. 2 2 2 2
68 580001698 Washer ..................................................................................... 2 2 2 2
69 016110000 Washer ..................................................................................... AR AR AR AR
70 910792100 Clip ............................................................................................ 1 1 1 1

1-10 ©2009 Yale Materials Handling Corporation A908


10-03 P13973

HOOD
MANUAL HYDRAULICS (→ S/N A908N03341C)
KEY:
A: 27.50 in. Battery Compartment
B: 30.94 in. Battery Compartment
C: 33.38 in. Battery Compartment
D: 36.73 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C D
71 505977534 Rivet .......................................................................................... 2 2 2 2
72 016103200 Washer ..................................................................................... 2 2 2 2
73 580014829 Washer ..................................................................................... 2 2 2 2
74 520044831 Spacer ...................................................................................... 2 2 2 2
75 504229298 Nut ............................................................................................ 2 2 2 2
a 015040600 Lockwasher ............................................................................... 1 1 1 1

FOOTNOTES:
a Not Illustrated d With Raised Hood
b Optional, Without Doors e Without Raised Hood
c With Flip-up Doors f Without Seat Brake

A908 ©2009 Yale Materials Handling Corporation 1-11


P15375 12-05

HOOD (FIGURE 1-4)


MANUAL HYDRAULICS (S/N A908N03342C →)

1-12 ©2009 Yale Materials Handling Corporation A908


12-05 P15375

HOOD
MANUAL HYDRAULICS (S/N A908N03342C →)
KEY:
A: 27.50 in. Battery Compartment
B: 30.94 in. Battery Compartment
C: 33.38 in. Battery Compartment
D: 36.73 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580042975 Handle ...................................................................................... 1 1 1 1
2 580052727 Capscrew .................................................................................. 1 1 1 1
3 524240815 Hood ......................................................................................... 1 .. .. ..
3 524240816 Hood ......................................................................................... .. 1 .. ..
3 524240817 Hood ......................................................................................... .. .. 1 ..
3 524240818 Hood ......................................................................................... .. .. .. 1
4 580068361 Grommet ................................................................................... 1 1 1 1
5 900014293 Capscrew .................................................................................. 4 4 4 4
6 504071785 Washer ..................................................................................... 4 4 4 4
7 520044831 Spacer ...................................................................................... 4 4 4 4
8 580064737 Wire Harness (Hood) (FP14288 [Page 2-50])......................... 1 1 1 1
9 504228276 Bushing ..................................................................................... 2 2 2 2
10 016110500 Washer ..................................................................................... 2 2 2 2
11 021676700 E-Ring ....................................................................................... 3 3 3 3
12 518797670 Spring ....................................................................................... 1 1 1 1
13 580042617 Shaft ......................................................................................... 1 1 1 1
14 015914400 Snap Ring ................................................................................. 2 2 2 2
15 518808666 Spring ....................................................................................... 1 1 1 1
16 520045079 Pin ............................................................................................. 1 1 1 1
17 518808617 Link ........................................................................................... 1 1 1 1
18 518809671 Collar ........................................................................................ 1 1 1 1
19 b 059716300 Capscrew .................................................................................. 2 2 2 2
20 518797663 Spacer ...................................................................................... 1 1 1 1
21 016103700 Washer ..................................................................................... 6 6 6 6
22 015026200 Lockwasher ............................................................................... 4 4 4 4
23 014936600 Nut ............................................................................................ 4 4 4 4
24 c 504236268 Screw ........................................................................................ 2 2 2 2
24 b 518790649 Screw ........................................................................................ 2 2 2 2
25 518797621 Plate .......................................................................................... 2 2 2 2
26 c 580047752 Latch ......................................................................................... 1 1 1 1
26 b 580047811 Latch ......................................................................................... 1 1 1 1
27 449022013 Lockwasher ............................................................................... 4 4 4 4
28 449001040 Capscrew .................................................................................. 2 2 2 2
29 312850042 Strap Clamp .............................................................................. 5 5 5 5
30 449021003 Washer ..................................................................................... 1 1 1 1
31 504231270 Nut ............................................................................................ 2 2 2 2
32 580064386 Hood Frame Wldmt ................................................................... 1 .. .. ..
32 580064383 Hood Frame Wldmt ................................................................... .. 1 .. ..
32 580064387 Hood Frame Wldmt ................................................................... .. .. 1 ..
32 580064384 Hood Frame Wldmt ................................................................... .. .. .. 1
33 501729901 Capscrew .................................................................................. 2 2 2 2
34 524183344 Bracket ...................................................................................... 1 1 1 1
35 909882404 Nut ............................................................................................ 4 4 4 4

A908 ©2009 Yale Materials Handling Corporation 1-13


P15375 12-05

HOOD
MANUAL HYDRAULICS (S/N A908N03342C →)
KEY:
A: 27.50 in. Battery Compartment
B: 30.94 in. Battery Compartment
C: 33.38 in. Battery Compartment
D: 36.73 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C D
36 449015044 Nut ............................................................................................ 2 2 2 2
37 504223295 Spacer ...................................................................................... AR AR AR AR
38 016110000 Washer ..................................................................................... AR AR AR AR
39 504223299 Clamp ....................................................................................... 1 1 1 1
40 449021006 Washer ..................................................................................... 3 3 3 3
41 449001023 Capscrew .................................................................................. 2 2 2 2
42 580014197 Bar ............................................................................................ 1 1 1 1
43 502398907 Washer ..................................................................................... 4 4 4 4
44 c 580064651 Bracket Wldmt .......................................................................... 1 1 1 1
44 b 580064665 Bracket Wldmt .......................................................................... 1 1 1 1
45 015416200 Cotter Pin .................................................................................. 2 2 2 2
46 504239227 Pin ............................................................................................. 1 1 1 1
47 d 520045104 Gas Spring ................................................................................ 1 .. .. ..
47 e 580084179 Gas Spring (With Spacer) ......................................................... 1 .. .. ..
47 d 520045102 Gas Spring ................................................................................ .. 1 .. ..
47 e 580084180 Gas Spring (With Spacer) ......................................................... .. 1 .. ..
47 d 520045102 Gas Spring ................................................................................ .. .. 1 ..
47 e 580084180 Gas Spring (With Spacer) ......................................................... .. .. 1 ..
47 d 520045103 Gas Spring ................................................................................ .. .. .. 1
47 e 580084182 Gas Spring (With Spacer) ......................................................... .. .. .. 1
48 520045149 Rod ........................................................................................... 1 1 1 1
49 014972700 Nut ............................................................................................ 1 1 1 1
50 518809668 Clevis ........................................................................................ 1 1 1 1
51 932200909 Capscrew .................................................................................. 1 1 1 1
52 518790656 Knob ......................................................................................... 1 1 1 1
53 061277800 Washer ..................................................................................... 2 2 2 2
54 518790609 Spacer ...................................................................................... 1 1 1 1
55 518790606 Spring ....................................................................................... 1 1 1 1
a 910792100 Clip (Memo Clip) ....................................................................... 1 1 1 1
a 505977534 Rivet (Memo Clip) ..................................................................... 2 2 2 2
a 016103200 Washer (Memo Clip) ................................................................. 2 2 2 2
a 015040600 Lockwasher ............................................................................... 1 1 1 1

FOOTNOTES:
a Not Illustrated d → 8/2007
b With Raised Hood e PENDING PER ECN 103236 →
c Without Raised Hood

1-14 ©2009 Yale Materials Handling Corporation A908


12-05 P15375

NOTES

A908 ©2009 Yale Materials Handling Corporation 1-15


P14272 12-05

HOOD (FIGURE 1-5)


ELECTRONIC HYDRAULICS (S/N A908N03342C →)

1-16 ©2009 Yale Materials Handling Corporation A908


12-05 P14272

HOOD
ELECTRONIC HYDRAULICS (S/N A908N03342C →)
KEY:
A: 27.50 in. Battery Compartment
B: 33.38 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
1 520045149 Rod ............................................................................................................. 1 1
2 580064737 Wire Harness (Hood) (FP14288 [Page 2-50])........................................... 1 1
3 b 520045104 Gas Spring ................................................................................................. 1 ..
3 c 580084179 Gas Spring (With Spacer) .......................................................................... 1 ..
3 b 520045102 Gas Spring ................................................................................................. .. 1
3 c 580084180 Gas Spring (With Spacer) .......................................................................... .. 1
4 501702904 Loctite ......................................................................................................... AR AR
5 014972700 Nut .............................................................................................................. 1 1
6 518809668 Clevis ......................................................................................................... 1 1
7 932200909 Capscrew ................................................................................................... 1 1
8 518790656 Knob ........................................................................................................... 1 1
9 518790609 Spacer ........................................................................................................ 1 1
10 518790606 Spring ......................................................................................................... 1 1
11 061277800 Washer ....................................................................................................... 2 2
12 504231270 Nut .............................................................................................................. 1 1
13 312850042 Strap Clamp ............................................................................................... 4 4
14 524242358 Hood ........................................................................................................... 1 ..
14 524242360 Hood ........................................................................................................... .. 1
15 580068361 Grommet .................................................................................................... 1 1
16 580063784 Hood Frame Wldmt .................................................................................... 1 ..
16 580063786 Hood Frame Wldmt .................................................................................... .. 1
17 900014293 Capscrew ................................................................................................... 4 4
18 504071785 Washer ....................................................................................................... 4 4
19 502398907 Washer ....................................................................................................... 4 4
20 909882404 Nut .............................................................................................................. 4 4
21 504228276 Bushing ...................................................................................................... 2 2
22 016110500 Washer ....................................................................................................... 2 2
23 021676700 E-Ring ........................................................................................................ 3 3
24 580042617 Shaft ........................................................................................................... 1 1
25 015914400 Snap Ring .................................................................................................. 2 2
26 580042975 Handle ........................................................................................................ 1 1
27 520045079 Pin .............................................................................................................. 1 1
28 518808617 Link ............................................................................................................. 1 1
29 518808666 Spring ......................................................................................................... 1 1
30 518809671 Collar .......................................................................................................... 1 1
31 518797670 Spring ......................................................................................................... 1 1
32 580047752 Latch (Without Battery Rollers Or Slide) .................................................... 1 1
32 580047811 Latch (With Battery Rollers Or Slide) ......................................................... 1 1
33 518797621 Plate ........................................................................................................... 2 2
34 059863600 Capscrew (With Battery Rollers Or Slide) .................................................. 2 2
35 015026200 Lockwasher ................................................................................................ 4 4
36 016103700 Washer ....................................................................................................... 6 6
37 518797663 Spacer (With Battery Rollers Or Slide) ....................................................... 2 2
38 014936600 Nut (Without Battery Rollers Or Slide) ....................................................... 2 2
39 504236268 Screw (Without Battery Rollers Or Slide) ................................................... 2 2

A908 ©2009 Yale Materials Handling Corporation 1-17


P14272 12-05

HOOD
ELECTRONIC HYDRAULICS (S/N A908N03342C →)
KEY:
A: 27.50 in. Battery Compartment
B: 33.38 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
39 518790649 Screw (With Battery Rollers Or Slide) ........................................................ 2 2
40 449022013 Lockwasher ................................................................................................ 4 4
41 449001040 Capscrew ................................................................................................... 2 2
42 520044831 Spacer ........................................................................................................ 4 4
43 449015044 Nut .............................................................................................................. 2 2
44 504223295 Spacer ........................................................................................................ AR AR
45 016110000 Washer ....................................................................................................... AR AR
46 504223299 Clamp ......................................................................................................... 1 1
47 449021006 Washer ....................................................................................................... 3 3
48 449001023 Capscrew ................................................................................................... 2 2
49 580014197 Bar .............................................................................................................. 1 1
50 580064666 Bracket Wldmt ............................................................................................ 1 1
51 580032373 Capscrew ................................................................................................... 3 3
52 449015014 Nut .............................................................................................................. 3 3
53 504226242 Washer ....................................................................................................... 3 3
54 504239227 Pin .............................................................................................................. 1 1
55 015416200 Cotter Pin ................................................................................................... 2 2
56 524183344 Bracket ....................................................................................................... 2 2
57 501729901 Capscrew ................................................................................................... 2 2
a 015040600 Lockwasher ................................................................................................ 1 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 103236 →
b → 8/2007

1-18 ©2009 Yale Materials Handling Corporation A908


12-05 P14272

NOTES

A908 ©2009 Yale Materials Handling Corporation 1-19


P13974 10-03

OVERHEAD GUARD (FIGURE 1-6)

1-20 ©2009 Yale Materials Handling Corporation A908


10-03 P13974

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 af 504300751 Overhead Guard ................................................................................................. 1
1 bf 504300752 Overhead Guard ................................................................................................. 1
1 cf 504300753 Overhead Guard ................................................................................................. 1
1 df 504300754 Overhead Guard ................................................................................................. 1
1 ae 524144330 Overhead Guard ................................................................................................. 1
1 be 524144331 Overhead Guard ................................................................................................. 1
1 ce 524144332 Overhead Guard ................................................................................................. 1
1 de 524144333 Overhead Guard ................................................................................................. 1
2 504241783 Plug ..................................................................................................................... 4
3 504241782 Plug ..................................................................................................................... 16
4 504060774 Screw .................................................................................................................. 2
5 580056526 Handle (Grab) ..................................................................................................... 1
6 520053804 Nut ...................................................................................................................... 10
7 449021010 Washer ............................................................................................................... 10
8 311321035 Capscrew ............................................................................................................ 4
9 932731912 Capscrew ............................................................................................................ 6
10 520053810 Washer (Black) (Optional) .................................................................................. 6

FOOTNOTES:
a 27.50 in. Battery Compartment d 36.73 in. Battery Compartment
b 30.94 in. Battery Compartment e Raised Height
c 33.38 in. Battery Compartment f Standard Height

A908 ©2009 Yale Materials Handling Corporation 1-21


P13975 10-03

COUNTERWEIGHT (FIGURE 1-7)

1-22 ©2009 Yale Materials Handling Corporation A908


10-03 P13975

COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 a 524185784 Counterweight ..................................................................................................... 1
1 b 524185785 Counterweight ..................................................................................................... 1
1 c 524185786 Counterweight ..................................................................................................... 1
2 504241221 Cover .............................................................................................................. 1
3 504224291 Tow Pin .......................................................................................................... 1
4 449001351 Capscrew ....................................................................................................... 2
5 504233271 Washer ........................................................................................................... 4
6 061278400 Washer ........................................................................................................... 2
7 015027000 Lockwasher .................................................................................................... 2
8 014717600 Capscrew ....................................................................................................... 2
9 909882405 Nut .................................................................................................................. 2
10 504224270 Foam Tape ..................................................................................................... AR
10 580047833 Foam Tape ..................................................................................................... AR
11 016104000 Washer ........................................................................................................... 2
12 900005218 Capscrew ....................................................................................................... 2
13 015026400 Lockwasher .................................................................................................... 2
d 016100800 Shim ............................................................................................................... AR

FOOTNOTES:
a ERC 040 GH, ERC 050 GH (27.50, 30.94, 33.38, c ERC 050 GH, ERC 060 GH, ERC 065 GH (27.50,
and 39.97 in. Battery Compartment) 33.38, 36.73 in. Battery Compartment)
b ERC 050 GH (30.94 in. Battery Compartment) d Not Illustrated

A908 ©2009 Yale Materials Handling Corporation 1-23


P13980 10-03

NON-SUSPENSION SEAT (FIGURE 1-8)


(→ 7/2005)

1-24 ©2009 Yale Materials Handling Corporation A908


10-03 P13980

NON-SUSPENSION SEAT
(→ 7/2005)

ITEM PART NO. DESCRIPTION QTY


1 504268742 Seat-Non Suspension (Vinyl) .............................................................................. 1
1 504268743 Seat-Non Suspension (Fabric) ........................................................................... 1
2 504226289 Seat Rail (LH) (LH) ......................................................................................... 1
3 504226247 Seat Rail (RH) (RH) ........................................................................................ 1
4 501753902 Screw ............................................................................................................. 8
5 504233267 Washer ........................................................................................................... 6
6 504268730 Hip Restraint (RH) .......................................................................................... 1
7 504268729 Hip Restraint (LH) ........................................................................................... 1
8 504226209 Plug ................................................................................................................ 2
9 016103700 Washer ........................................................................................................... 4
10 504239208 Capscrew ....................................................................................................... 2
11 504239228 Washer ........................................................................................................... 2
12 520052862 Spacer ................................................................................................................ 4
12 520044851 Spacer (Optional) ................................................................................................ 4
13 520042809 Capscrew ............................................................................................................ 4
14 504227297 Nut ...................................................................................................................... 4
15 518796683 Seat Belt ............................................................................................................. 1
16 504223249 Capscrew ............................................................................................................ 2
17 504223217 Washer ............................................................................................................... 3
18 504223224 Nut ...................................................................................................................... 2
19 519996803 Cover (Information Case) ................................................................................... 1
20 519996801 Information Case ................................................................................................ 1
21 501904909 Rivet .................................................................................................................... 4
22 504305734 Switch ................................................................................................................. 1
23 505968533 Connector ....................................................................................................... 1
24 505968540 Connector (Secondary Lock) .......................................................................... 1
25 580022887 E-Ring ............................................................................................................ 1

A908 ©2009 Yale Materials Handling Corporation 1-25


P16759 12-05

NON-SUSPENSION SEAT (FIGURE 1-9)


MANUAL HYDRAULICS (7/2005 ↔ 3/2006)

ITEM PART NO. DESCRIPTION QTY


1 580064778 Seat Assy (Vinyl) ................................................................................................ 1
1 580064779 Seat Assy (Fabric) .............................................................................................. 1
a 520052862 Spacer ................................................................................................................ 4
a 023604600 Lockwasher ......................................................................................................... 4
a 504238298 Locknut ............................................................................................................... 4

FOOTNOTES:
a Not Illustrated

1-26 ©2009 Yale Materials Handling Corporation A908


12-05 P16759

NOTES

A908 ©2009 Yale Materials Handling Corporation 1-27


P17602 08-06

NON SUSPENSION SEAT (FIGURE 1-10)


(4/2006 →)

1-28 ©2009 Yale Materials Handling Corporation A908


08-06 P17602

NON SUSPENSION SEAT


(4/2006 →)

ITEM PART NO. DESCRIPTION QTY


580071141 Seat-Non Suspension (Vinyl) .............................................................................. 1
580071142 Seat-Non Suspension (Cloth) ............................................................................. 1
1 580049906 Kit-Seat Cushion (Vinyl) (Vinyl) ...................................................................... 1
1 580049895 Kit-Seat Cushion (Cloth) (Cloth) ..................................................................... 1
1 518793606 Switch ............................................................................................................. 1
2 580049893 Hip Restraint (RH) (RH) ................................................................................. 1
2 580049892 Hip Restraint (LH) (LH) ................................................................................... 1
3 580062078 Kit-Seat Belt ................................................................................................... 1
4 580059816 Wire Harness .................................................................................................. 1
5 580010704 Kit-Seat Rail ................................................................................................... 1
6 580011878 Locknut ............................................................................................................... 4
7 023604600 Lockwasher ......................................................................................................... 4
a 580049933 Grommet ............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

A908 ©2009 Yale Materials Handling Corporation 1-29


P13977 10-03

SUSPENSION SEAT (FIGURE 1-11)


(→ 7/2005)

1-30 ©2009 Yale Materials Handling Corporation A908


10-03 P13977

SUSPENSION SEAT
(→ 7/2005)

ITEM PART NO. DESCRIPTION QTY


b 504286724 Seat-Full Suspension (Vinyl) .............................................................................. 1
a 504286725 Seat-Full Suspension (Fabric) ............................................................................ 1
1 b 504289704 Seat Cushion .................................................................................................. 1
1 a 504289706 Seat Cushion (Back) ...................................................................................... 1
2 b 504289705 Seat Cushion ...................................................................................................... 1
2 a 504289707 Seat Cushion (Seat) ........................................................................................... 1
3 520041836 Kit-Shock Absorber ........................................................................................ 1
4 520041883 Kit-Suspension Cable ..................................................................................... 1
5 520041870 Block ............................................................................................................... 2
6 520041896 Kit-Shaft .......................................................................................................... 1
7 580077944 Cover (RH) (RH) ............................................................................................. 1
8 580000246 Cover (LH) ...................................................................................................... 1
9 504259768 Kit-Cover ........................................................................................................ 1
10 520041852 Information Case ............................................................................................ 1
11 520041822 Cover .............................................................................................................. 1
12 504259770 Cover (Lower) ................................................................................................. 1
13 520041829 Kit-Weight Adjuster ......................................................................................... 1
14 520041849 Kit-Weight Adjuster ......................................................................................... 1
15 504259771 Hip Restraint (LH) (LH) ................................................................................... 1
16 504259772 Hip Restraint (RH) (RH) ................................................................................. 1
17 520041844 Kit-Hardware .................................................................................................. 1
18 520041644 Kit-Spring ........................................................................................................ 1
19 580010586 Kit-Seat Rail ................................................................................................... 1
20 ..... Washer ........................................................................................................... 8
21 ..... Bolt ................................................................................................................. 8
22 518796683 Seat Belt ............................................................................................................. 1
23 520042809 Capscrew ............................................................................................................ 4
24 504223249 Capscrew ............................................................................................................ 2
25 504223217 Washer ............................................................................................................... 3
26 504223224 Nut ...................................................................................................................... 2
27 520052862 Spacer ................................................................................................................ AR
27 520044851 Spacer (Optional) ................................................................................................ ..
28 504305734 Switch ................................................................................................................. 1
28 505968533 Connector ....................................................................................................... 1
28 505968540 Connector (Secondary Lock) .......................................................................... 1
28 505972554 Terminal ......................................................................................................... 1

FOOTNOTES:
a Fabric b Vinyl

A908 ©2009 Yale Materials Handling Corporation 1-31


P13976 10-03

FULL SUSPENSION SEAT (FIGURE 1-12)


SHEET 1 OF 2 (→ 7/2005)

1-32 ©2009 Yale Materials Handling Corporation A908


10-03 P13976

FULL SUSPENSION SEAT


SHEET 1 OF 2 (→ 7/2005)

ITEM PART NO. DESCRIPTION QTY


580031348 Seat-Full Suspension (Fabric) ............................................................................ 1
580088258 Kit-Seat (Fabric) (Alternate Part) ........................................................................ 1
580031349 Seat-Full Suspension (Vinyl) .............................................................................. 1
580088257 Kit-Seat (Vinyl) (Alternate Part) .......................................................................... 1
1 580014463 Seat Cushion (Back Cushion, Cloth) .............................................................. 1
1 580014462 Seat Cushion (Back Cushion, Vinyl) .............................................................. 1
2 580023147 Seat Cushion (Cloth) (With Seat Switch) ....................................................... 1
2 580023146 Seat Cushion (Vinyl) ....................................................................................... 1
2 580013410 Switch (Seat) .............................................................................................. 1
2 580013411 Wire Harness ............................................................................................. 1
2 580073651 Spring ......................................................................................................... 2
3 ..... Riser ............................................................................................................... 1
4 ..... Box ................................................................................................................. 1
5 ..... Cover .............................................................................................................. 1
6 ..... Screw ............................................................................................................. 4
7 ..... Hip Restraint (RH) .......................................................................................... 1
7 ..... Hip Restraint (LH) ........................................................................................... 1
8 ..... Washer ........................................................................................................... 2
9 ..... Bolt ................................................................................................................. 2
10 ..... Nut .................................................................................................................. 4
11 ..... Bolt ................................................................................................................. 2
12 ..... Block ............................................................................................................... 2
13 ..... Seat Belt ......................................................................................................... 1
14 ..... Bolt ................................................................................................................. 2
15 ..... Nut .................................................................................................................. 2
16 ..... Washer ........................................................................................................... 4
17 ..... Handle ............................................................................................................ 1
18 ..... Latch ............................................................................................................... 1
19 ..... Bracket ........................................................................................................... 1
20 ..... Spacer ............................................................................................................ 1
21 ..... Spring ............................................................................................................. 1
22 ..... Knob ............................................................................................................... 1
23 ..... Spring Extension ............................................................................................ 1
24 ..... Pivot ............................................................................................................... 2
25 ..... Washer ........................................................................................................... 2
26 ..... Nut .................................................................................................................. 2
27 ..... Bolt ................................................................................................................. 2
28 ..... Nut .................................................................................................................. 6
29 580014473 Kit-Weight Adjuster ......................................................................................... 1
29 580057259 Knob ........................................................................................................... 1
29 580065961 Handle ........................................................................................................ 1
30 ..... Slide (RH) ....................................................................................................... 1
31 ..... Slide (LH) ....................................................................................................... 1
32 ..... Bolt ................................................................................................................. 4
33 ..... Screw ............................................................................................................. 2
34 580014469 Kit-Suspension ............................................................................................... 1
35 520042809 Capscrew ............................................................................................................ 4
36 520044851 Spacer ................................................................................................................ 4
580014465 Information Case (Kit) ......................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 1-33


P13976 10-03

FULL SUSPENSION SEAT


SHEET 1 OF 2 (→ 7/2005)

ITEM PART NO. DESCRIPTION QTY


580014466 Hip Restraint (RH) .............................................................................................. 1
580014467 Hip Restraint (LH) ............................................................................................... 1
580014468 Kit-Seat Belt ........................................................................................................ 1
580014474 Kit-Recliner ......................................................................................................... 1
520044851 Spacer ................................................................................................................ 1
a 580056635 Wire .................................................................................................................... 1
a 580043895 Lever (Swivel Release) ....................................................................................... 1

FOOTNOTES:
a Not Illustrated

1-34 ©2009 Yale Materials Handling Corporation A908


10-03 P13976

NOTES

A908 ©2009 Yale Materials Handling Corporation 1-35


P13976 10-03

FULL SUSPENSION SEAT (FIGURE 1-13)


SHEET 2 OF 2 (→ 7/2005)

1-36 ©2009 Yale Materials Handling Corporation A908


10-03 P13976

FULL SUSPENSION SEAT


SHEET 2 OF 2 (→ 7/2005)

ITEM PART NO. DESCRIPTION QTY


580031348 Seat-Full Suspension (Fabric) ............................................................................ 1
580088258 Kit-Seat (Fabric) (Alternate Part) ........................................................................ 1
580031349 Seat-Full Suspension (Vinyl) .............................................................................. 1
580088257 Kit-Seat (Vinyl) (Alternate Part) .......................................................................... 1
1 580013419 Kit-Boot ........................................................................................................... 1
2 580013420 Kit-Bearing ...................................................................................................... 1
3 580013421 Kit-Bumper ..................................................................................................... 1
4 580013422 Kit-Shaft and Bearing ..................................................................................... 1
5 580013423 Kit-Weight Adjuster ......................................................................................... 1
6 580013427 Knob ............................................................................................................... 1
7 580013425 Kit-Spring ........................................................................................................ 1
8 580014470 Scissor ............................................................................................................ 1
9 580018888 Kit-Gas Spring (Mounted to the rear of the seat) ........................................... 1
a 580043895 Lever (Swivel Release) ....................................................................................... 1

FOOTNOTES:
a Not Illustrated

A908 ©2009 Yale Materials Handling Corporation 1-37


P16761 12-05

FULL SUSPENSION SEAT (FIGURE 1-14)


MANUAL HYDRAULICS (7/2005 ↔ 3/2006)

ITEM PART NO. DESCRIPTION QTY


1 580064783 Seat Assy (Vinyl) ................................................................................................ 1
1 580064784 Seat Assy (Fabric) .............................................................................................. 1
a 520052862 Spacer ................................................................................................................ 4
a 023604600 Lockwasher ......................................................................................................... 4
a 504238298 Locknut ............................................................................................................... 4

FOOTNOTES:
a Not Illustrated

1-38 ©2009 Yale Materials Handling Corporation A908


12-05 P16763

FULL SUSPENSION SEAT (FIGURE 1-15)


ELECTRONIC HYDRAULICS (S/N A908N03342 ↔ 3/2006)

ITEM PART NO. DESCRIPTION QTY


1 580064936 Seat Assy (Vinyl) ................................................................................................ 1
1 580064937 Seat Assy (Fabric) .............................................................................................. 1
a 520052862 Spacer ................................................................................................................ 4
a 023604600 Lockwasher ......................................................................................................... 4
a 504238298 Locknut ............................................................................................................... 4

FOOTNOTES:
a Not Illustrated

A908 ©2009 Yale Materials Handling Corporation 1-39


P17607 08-06

FULL SUSPENSION SEAT (FIGURE 1-16)


WITH AND WITHOUT ELECTRONIC CONTROLS (4/2006 →)

1-40 ©2009 Yale Materials Handling Corporation A908


08-06 P17607

FULL SUSPENSION SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS (4/2006 →)
KEY:
A: Vinyl with Hip Restraints Only
B: Cloth with Hip Restraints Only
C: Vinyl with E-Hydraulic Arm
D: Cloth with E-Hydraulic Arm
QTY
ITEM PART NO. DESCRIPTION A B C D
580071145 Seat-Full Suspension (Vinyl) .................................................... 1 .. .. ..
580071146 Seat-Full Suspension (Cloth) .................................................... .. 1 .. ..
580070839 Seat-Full Suspension (Vinyl) .................................................... .. .. 1 ..
580070840 Seat-Full Suspension (Cloth) .................................................... .. .. .. 1
1 580014462 Seat Cushion (Back Cushion, Vinyl) ..................................... 1 .. 1 ..
1 580014463 Seat Cushion (Back Cushion, Cloth) .................................... .. 1 .. 1
2 580014467 Hip Restraint (LH) ................................................................. 1 1 1 1
2 580014466 Hip Restraint (RH) ................................................................ 1 1 .. ..
3 580062078 Kit-Seat Belt .......................................................................... 1 1 1 1
4 580023146 Seat Cushion (Vinyl) ............................................................. 1 .. 1 ..
4 580023147 Seat Cushion (Cloth) ............................................................ .. 1 .. 1
4 580059785 Sensor (Operator Presence) ............................................ 1 1 1 1
4 580013410 Switch (Seat) .................................................................... 1 1 1 1
4 580013411 Wire Harness ................................................................... 1 1 1 1
4 580073651 Spring ............................................................................... 1 1 1 1
5 580014473 Kit-Weight Adjuster ............................................................... 1 1 1 1
5 580057259 Knob ................................................................................. 1 1 1 1
5 580065961 Handle .............................................................................. 1 1 1 1
6 580031350 Kit-Seat Rail .......................................................................... 1 1 1 1
7 580080127 Wire Harness ........................................................................ .. .. 1 1
7 580059816 Wire Harness ........................................................................ 1 1 .. ..
8 580011878 Locknut ..................................................................................... 4 4 4 4
9 023604600 Lockwasher ............................................................................... 4 4 4 4
a 580078361 Foam ......................................................................................... 1 1 1 1
a 580049887 Knob (Electronic Control Arm) .................................................. 1 1 1 1
a 580014465 Information Case (Kit) ............................................................... 1 1 1 1
a 580049933 Grommet ................................................................................... 1 1 1 1
a 580013425 Kit-Spring .................................................................................. 1 1 1 1
a 580071505 Weight Adjust Rack .................................................................. 1 1 1 1
a 580013421 Kit-Bumper ................................................................................ 1 1 1 1
a 580013419 Kit-Boot ..................................................................................... 1 1 1 1
a 580013422 Kit-Shaft and Bearing ................................................................ 1 1 1 1
a 580013420 Kit-Bearing ................................................................................ 1 1 1 1
a 580013423 Kit-Weight Adjuster ................................................................... 1 1 1 1
a 580057259 Knob ......................................................................................... 1 1 1 1
a 580065961 Handle ...................................................................................... 1 1 1 1

FOOTNOTES:
a Not Illustrated

A908 ©2009 Yale Materials Handling Corporation 1-41


P16760 12-05

SEMI-SUSPENSION SEAT (FIGURE 1-17)


MANUAL HYDRAULICS (7/2005 ↔ 3/2006)

ITEM PART NO. DESCRIPTION QTY


1 580064781 Seat Assy (Vinyl) ................................................................................................ 1
1 580064782 Seat Assy (Fabric) .............................................................................................. 1
a 520052862 Spacer ................................................................................................................ 4
a 023604600 Lockwasher ......................................................................................................... 4
a 504238298 Locknut ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

1-42 ©2009 Yale Materials Handling Corporation A908


12-05 P16762

SEMI-SUSPENSION SEAT (FIGURE 1-18)


ELECTRONIC HYDRAULICS (S/N A908N03342C ↔ 4/2006)

ITEM PART NO. DESCRIPTION QTY


1 580064934 Seat Assy (Vinyl) ................................................................................................ 1
1 580064935 Seat Assy (Fabric) .............................................................................................. 1
a 520052862 Spacer ................................................................................................................ 4
a 023604600 Lockwasher ......................................................................................................... 4
a 504238298 Locknut ............................................................................................................... 4

FOOTNOTES:
a Not Illustrated

A908 ©2009 Yale Materials Handling Corporation 1-43


P17549 07-06

SEMI-SUSPENSION SEAT (FIGURE 1-19)


WITH AND WITHOUT ELECTRONIC CONTROLS (4/2006 →)

1-44 ©2009 Yale Materials Handling Corporation A908


07-06 P17549

SEMI-SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS (4/2006 →)
KEY:
A: Cloth
B: Vinyl
QTY
ITEM PART NO. DESCRIPTION A B
1 580070837 Seat Assy (Vinyl) (With E-Hydraulic Arm) .................................................. .. 1
1 580070838 Seat Assy (Cloth) (With E-Hydraulic Arm) ................................................. 1 ..
1 580071143 Seat Assy (Vinyl) (With Left and Right Hip Restraints) .............................. .. 1
1 580071144 Seat Assy (Cloth) (With Left and Right Hip Restraints) .............................. 1 ..
1 520041836 Kit-Shock Absorber ................................................................................ 1 1
1 520041644 Kit-Spring ............................................................................................... 1 1
2 580057311 Seat Cushion (Back Cushion) (Cloth) .................................................... 1 ..
2 580057305 Seat Cushion (Back Cushion) (Vinyl) .................................................... .. 1
3 580049897 Hip Restraint (LH) .................................................................................. 1 1
4 580049898 Hip Restraint (RH) ................................................................................. 1 1
5 580062078 Kit-Seat Belt ........................................................................................... 1 1
6 580056919 Seat Cushion (Cloth) ............................................................................. 1 ..
6 580056942 Seat Cushion (Vinyl) .............................................................................. .. 1
7 580010704 Kit-Seat Rail ........................................................................................... 1 1
8 518793606 Switch .................................................................................................... 1 1
8 505968533 Connector .......................................................................................... 1 1
8 505968540 Connector (Secondary Lock) ............................................................. 1 1
8 505972554 Terminal ............................................................................................ 2 1
8 580022887 E-Ring ............................................................................................... 1 1
9 580080127 Wire Harness (With E-Hydraulic Arm) ................................................... 1 1
9 580059816 Wire Harness (With Left and Right Hip Restraints) ............................... 1 1
10 580049900 Knob ...................................................................................................... 1 1
11 520041822 Cover ..................................................................................................... 1 1
12 520041852 Information Case ................................................................................... 1 1
13 a 524302630 Operator Manual .................................................................................... 1 1
a 580078361 Foam ...................................................................................................... 1 1
15 a 900008245 Stud ....................................................................................................... 4 4

FOOTNOTES:
a Not Illustrated

A908 ©2009 Yale Materials Handling Corporation 1-45


P16764 12-05

FULL SUSPENSION SWIVEL SEAT (FIGURE 1-20)


ELECTRONIC HYDRAULICS (S/N A908N03342C →)

1-46 ©2009 Yale Materials Handling Corporation A908


12-05 P16764

FULL SUSPENSION SWIVEL SEAT


ELECTRONIC HYDRAULICS (S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


b 580058366 Seat Assy (Vinyl) ................................................................................................ 1
b 580058367 Seat Assy (Cloth) ................................................................................................ 1
c 580070843 Seat-Full Suspension (Vinyl) .............................................................................. 1
c 580070844 Seat-Full Suspension (Cloth) .............................................................................. 1
1 580014462 Seat Cushion (Back Cushion, Vinyl) .............................................................. 1
1 580014463 Seat Cushion (Back Cushion, Cloth) .............................................................. 1
2 580014467 Hip Restraint (LH) ........................................................................................... 1
3 580023146 Seat Cushion (Vinyl) ....................................................................................... 1
3 580023147 Seat Cushion (Cloth) ...................................................................................... 1
3 580013410 Switch (Seat) .................................................................................................. 1
3 580013411 Wire Harness ............................................................................................. 1
3 580073651 Spring ......................................................................................................... 2
3 580059785 Sensor (Operator Presence) ...................................................................... 1
4 580031350 Kit-Seat Rail ................................................................................................... 1
5 580014473 Kit-Weight Adjuster ......................................................................................... 1
5 580057259 Knob ........................................................................................................... 1
5 580065961 Handle ........................................................................................................ 1
6 580049887 Knob (Electronic Control Arm) ........................................................................ 1
7 580062078 Kit-Seat Belt ................................................................................................... 1
8 580080127 Wire Harness .................................................................................................. 1
9 580014465 Information Case (Kit) .................................................................................... 1
10 023604600 Lockwasher ......................................................................................................... 4
11 580011878 Locknut ............................................................................................................... 4
a 580049933 Grommet ............................................................................................................. 1
a 580078361 Foam ................................................................................................................... 1
a 580043895 Lever (Swivel Release) ....................................................................................... 1
a 580013425 Kit-Spring ............................................................................................................ 1
15 a 580089324 Kit-Swivel Seat Full Susp (Alternate Part) .......................................................... 1
a 580071505 Weight Adjust Rack ........................................................................................ 1
a 580013419 Kit-Boot ........................................................................................................... 1
a 580013423 Kit-Weight Adjuster ......................................................................................... 1
a 580013422 Kit-Shaft and Bearing .......................................................................................... 1
a 580013420 Kit-Bearing .......................................................................................................... 1
a 580013421 Kit-Bumper .......................................................................................................... 1
a 580057259 Knob ................................................................................................................... 1
a 580065961 Handle ................................................................................................................ 1

FOOTNOTES:
a Not Illustrated c 3/2006 →
b → 3/2006

A908 ©2009 Yale Materials Handling Corporation 1-47


P13981 10-03

LOAD BACKREST (FIGURE 1-21)

1-48 ©2009 Yale Materials Handling Corporation A908


10-03 P13981

LOAD BACKREST
KEY:
A: ERC40-50GH
B: ERC60-65GH
QTY
ITEM PART NO. DESCRIPTION A B
1 504242751 Load Backrest (38.5 in.) ............................................................................. 1 ..
1 a 504246704 Load Backrest (38 in.) ................................................................................ .. 1
2 505960578 Capscrew ................................................................................................... 4 4
3 061278200 Washer ....................................................................................................... 4 4
3 504233271 Washer (Optional) ...................................................................................... 4 4
4 909882405 Nut .............................................................................................................. 4 4

FOOTNOTES:
a For Polished Forks with Full Bottom Taper

A908 ©2009 Yale Materials Handling Corporation 1-49


P13982 10-03

FORK (FIGURE 1-22)


ERC 040-050 GH

1-50 ©2009 Yale Materials Handling Corporation A908


10-03 P13982

FORK
ERC 040-050 GH
KEY:
A: ERC 040 GH (100 mm x 40 mm [4.00 in. x 1.50 in.])
B: ERC 050 GH (100 mm x 45 mm [4.00 in. x 1.75 in.])
C: ERC 050 GH (125 mm x 45 mm [5.00 in. x 1.75 in.])
QTY
ITEM PART NO. DESCRIPTION A B C
1 d 504111201 Fork (36 in.) ....................................................................................... 2 .. ..
1 d 504111202 Fork (42 in.) ....................................................................................... 2 .. ..
1 d 504111203 Fork (48 in.) ....................................................................................... 2 .. ..
1 d 504111204 Fork (54 in.) ....................................................................................... 2 .. ..
1 d 504110201 Fork (36 in.) ....................................................................................... .. 2 ..
1 d 504110203 Fork (48 in.) ....................................................................................... .. 2 ..
1 d 504110204 Fork (54 in.) ....................................................................................... .. 2 ..
1 b 518648602 Fork (42 in.) ....................................................................................... 2 .. ..
1 b 518648603 Fork (48 in.) ....................................................................................... 2 .. ..
1 b 518649602 Fork (42 in.) ....................................................................................... .. .. 2
1 b 518649603 Fork (48 in.) ....................................................................................... .. .. 2
1 a 505861502 Fork (42 in.) ....................................................................................... 2 .. ..
1 a 505861503 Fork (48 in.) ....................................................................................... 2 .. ..
1 a 518647602 Fork (42 in.) ....................................................................................... .. .. 2
1 a 518647603 Fork (48 in.) ....................................................................................... .. .. 2
2 505850500 Lever ............................................................................................. 1 1 1
3 505854501 Pin ................................................................................................. 1 1 1
4 505852500 Washer .......................................................................................... 1 1 1
5 505853500 Spring ............................................................................................ 1 1 1
6 505851500 Roll Pin .......................................................................................... 1 1 1
7 580034999 Knob .............................................................................................. 1 1 1
8 580035000 Pin ................................................................................................. 1 1 1
9 580026749 Spring ............................................................................................ 1 1 1
10 c 580016727 Washer .......................................................................................... 1 1 1
11 c 580016728 Wedge Band ................................................................................. 1 1 1
580035002 Kit-Latch ............................................................................................ 2 2 2

FOOTNOTES:
a Polished Fork with Full Bottom Taper c Refer to Latch Kit Installation Instruction
b Polished Fork with Full Top Taper d Standard Taper

A908 ©2009 Yale Materials Handling Corporation 1-51


P13983 10-03

FORK (FIGURE 1-23)


ERC 060-065 GH

1-52 ©2009 Yale Materials Handling Corporation A908


10-03 P13983

FORK
ERC 060-065 GH
KEY:
A: Standard Taper (125 mm x 45 mm [4.00 in. x 1.75 in.])
B: Polished Fork with Full Bottom Taper (125 mm x 50 mm [5.00 in. x 1.75 in.])
C: Full Top Taper (125 mm x 50 mm [5.00 in. x 1.75 in.])
QTY
ITEM PART NO. DESCRIPTION A B C
1 503998701 Fork (36 in.) ....................................................................................... 2 .. ..
1 503998702 Fork (42 in.) ....................................................................................... 2 .. ..
1 503998703 Fork (48 in.) ....................................................................................... 2 .. ..
1 503998704 Fork (54 in.) ....................................................................................... 2 .. ..
1 505862501 Fork (36 in.) ....................................................................................... .. 2 ..
1 505862502 Fork (42 in.) ....................................................................................... .. 2 ..
1 505862503 Fork (48 in.) ....................................................................................... .. 2 ..
1 505862504 Fork (54 in.) ....................................................................................... .. 2 ..
1 518650601 Fork (36 in.) ....................................................................................... .. .. 2
1 518650602 Fork (42 in.) ....................................................................................... .. .. 2
1 518650603 Fork (48 in.) ....................................................................................... .. .. 2
1 518650604 Fork (54 in.) ....................................................................................... .. .. 2
2 505850500 Lever ............................................................................................. 1 1 1
3 504236227 Pin ................................................................................................. 1 1 1
4 505852500 Washer .......................................................................................... 1 1 1
5 505853500 Spring ............................................................................................ 1 1 1
6 505851500 Roll Pin .............................................................................................. 1 1 1
7 580034999 Knob .................................................................................................. 1 1 1
8 580035011 Pin ..................................................................................................... 1 1 1
9 580026751 Spring ................................................................................................ 1 1 1
10 a 580016727 Washer .............................................................................................. 1 1 1
11 a 580016736 Wedge Band ...................................................................................... 1 1 1
580035017 Kit-Latch ............................................................................................ 2 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction

A908 ©2009 Yale Materials Handling Corporation 1-53


P13984 10-03

LABELS (FIGURE 1-24)

1-54 ©2009 Yale Materials Handling Corporation A908


10-03 P13984

LABELS
ITEM PART NO. DESCRIPTION QTY
1 580058821 Label (Mast Warning) ......................................................................................... 2
2 518807649 Label (Battery Disconnect) ................................................................................. 1
3 504231248 Label (No Riders) ................................................................................................ 2
4 519798601 Label (Hoist Handle) ........................................................................................... 1
5 524162256 Label (Patents and Trademarks) ........................................................................ 1
6 752953403 Label (Overhead Guard) ..................................................................................... 1
7 504231230 Label (Battery Spacer) ........................................................................................ 1
8 519798602 Label (Tilt Handle) .............................................................................................. 1
9 912331302 Label (Yale) ........................................................................................................ 2
9 258984900 Label (Yale) (Counterweight) .............................................................................. 1
10 504229273 Label (Operator Warning) ................................................................................... 1
11 504231265 Label (Nameplate Tag) ....................................................................................... 1
12 504231215 Label (Mast Warning) ......................................................................................... 1
13 504231296 Label (Operator Restraint) .................................................................................. 2
14 d 504229214 Label (Park Brake Warning) ............................................................................... 1
14 ae 504575274 Label (Park Brake) .............................................................................................. 1
14 ac 504574279 Label (Park Brake) .............................................................................................. 1
15 e 504231252 Label (Pinch Point) ............................................................................................. 3
15 b 504231252 Label (Pinch Point) ............................................................................................. 4
16 504575235 Label (UL Type EE) ............................................................................................ 2
16 751435300 Label (Type ES) .................................................................................................. 2
17 520041868 Label (Hood Latch) ............................................................................................. 1
18 504231234 Label (Freezer) ................................................................................................... 2
18 580013408 Label (Corrosion) ................................................................................................ 2
19 519798604 Label (Auxiliary Function - Side-Shift) ................................................................ 1
20 518808611 Label (Prop Rod) ................................................................................................ 1
21 504266703 Nameplate .......................................................................................................... 1
22 504266716 Cover .................................................................................................................. 1
23 520045143 Rivet .................................................................................................................... 4
24 518803661 Washer ............................................................................................................... 4
25 504955200 Label (Tilt Column) ............................................................................................. 1
26 524196756 Label (AC Power) ............................................................................................... 2
504300703 Kit-Label .............................................................................................................. 1

FOOTNOTES:
a With Park Brake Alarm d Without Park Brake Alarm
b With Seat Brake e Without Seat Brake Switch
c With Seat Brake Switch

A908 ©2009 Yale Materials Handling Corporation 1-55


P16765 12-05

JOYSTICK LABELS (FIGURE 1-25)


(S/N A908N03342C →)

1-56 ©2009 Yale Materials Handling Corporation A908


12-05 P16765

JOYSTICK LABELS
(S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


1 580070647 Label (Hoist and Tilt) ........................................................................................... 1
2 580070648 Label (Hoist and Tilt, Side-Shift) ......................................................................... 1
3 580070649 Label (Hoist and Tilt, Fork Spread) ..................................................................... 1
4 580069760 Label (Hoist and Tilt, Clamp) .............................................................................. 1
5 580070651 Label (Hoist and Tilt, Side-Shift, Push/Pull) ........................................................ 1
6 580070652 Label (Hoist and Tilt, Side-Shift, Rotate) ............................................................ 1
7 580070650 Label (Hoist and Tilt, Side-Shift, Fork Spread) ................................................... 1
8 580069761 Label (Hoist and Tilt, Side-Shift, Clamp) ............................................................. 1
9 580069762 Label (Hoist and Tilt, Rotate, Clamp) .................................................................. 1
10 580069763 Label (Hoist and Tilt, Swing, Clamp) .................................................................. 1

A908 ©2009 Yale Materials Handling Corporation 1-57


P16766 12-05

MINI LEVER LABELS (FIGURE 1-26)


(S/N A908N03342C →)

1-58 ©2009 Yale Materials Handling Corporation A908


12-05 P16766

MINI LEVER LABELS


(S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


1 580077070 Label (Hoist and Tilt) ........................................................................................... 1
2 580055171 Label (Reach) ..................................................................................................... 1
3 580055170 Label (Swing) ...................................................................................................... 1
4 580055174 Label (Push/Pull) ................................................................................................ 1
5 580069759 Label (Clamp) ..................................................................................................... 1
6 580055172 Label (Load Stabilizer) ........................................................................................ 1
7 580055173 Label (Scoop) ..................................................................................................... 1
8 580055175 Label (Upender) .................................................................................................. 1
9 580055177 Label (Rotate) ..................................................................................................... 1
10 580055178 Label (Side-Shift) ................................................................................................ 1
11 580055179 Label (Fork Spread) ............................................................................................ 1
580073622 Label (Caution E-Hydraulics) (Not Illustrated) .................................................... 1

A908 ©2009 Yale Materials Handling Corporation 1-59


P14017 10-03

ACCELERATOR ASSEMBLY (FIGURE 1-27)

1-60 ©2009 Yale Materials Handling Corporation A908


10-03 P14017

ACCELERATOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 524137528 Foot Directional Control Pedal (FP14018 [Page 1-62])..................................... 1
1 a 505974543 Accelerator Pedal ............................................................................................... 1
2 a 505974506 Pedal .............................................................................................................. 1
3 a 504228276 Bushing .......................................................................................................... 2
4 a 505974595 Pin .................................................................................................................. 1
5 a 504228259 Rubber Pad .................................................................................................... 1
6 580060429 Bracket ................................................................................................................ 1
7 505977519 Tube Assy ........................................................................................................... 1
8 449001233 Capscrew ............................................................................................................ 1
9 449021006 Washer ............................................................................................................... 2
10 449022013 Lockwasher ......................................................................................................... 2
11 449015044 Nut ...................................................................................................................... 2
12 449001134 Capscrew ............................................................................................................ 2
13 580061110 Stop .................................................................................................................... 2
14 501702904 Loctite ................................................................................................................. AR
15 504228295 Switch ................................................................................................................. 1
15 580072128 Switch (Accelerator Control) (Alternate Part) ...................................................... 1
16 014862000 Screw .................................................................................................................. 2
17 014936000 Nut ...................................................................................................................... 2
18 502137903 Lockwasher ......................................................................................................... 2
19 016103200 Washer ............................................................................................................... 4
20 580010427 Insulator .............................................................................................................. 1
21 449007040 Screw .................................................................................................................. 2
22 449022016 Lockwasher ......................................................................................................... 3
23 449021001 Washer ............................................................................................................... 2
24 449015014 Nut ...................................................................................................................... 4
25 505974576 Spring ................................................................................................................. 1
26 505966574 Sensor ................................................................................................................ 1
27 449001052 Capscrew ............................................................................................................ 1
28 312850042 Strap Clamp ........................................................................................................ 1
29 504057758 Terminal .............................................................................................................. 1
b 940102903 Washer ............................................................................................................... 1
b 580003615 Nut ...................................................................................................................... 1

FOOTNOTES:
a Forward/Reverse b Not Illustrated

A908 ©2009 Yale Materials Handling Corporation 1-61


P14018 10-03

FOOT DIRECTIONAL CONTROL PEDAL (FIGURE 1-28)

1-62 ©2009 Yale Materials Handling Corporation A908


10-03 P14018

FOOT DIRECTIONAL CONTROL PEDAL


ITEM PART NO. DESCRIPTION QTY
524137528 Foot Directional Control Pedal ............................................................................ 1
1 524137230 Pad ................................................................................................................. 1
2 504228276 Bushing .......................................................................................................... 2
3 505974595 Pin .................................................................................................................. 1
4 580010428 Pedal .............................................................................................................. 1
5 580014196 Switch ............................................................................................................. 1
6 580010432 Spring ............................................................................................................. 2
7 500552902 Lockwasher .................................................................................................... 4
8 032643500 Nut .................................................................................................................. 4
9 502634904 Screw ............................................................................................................. 6
10 065619300 Lockwasher .................................................................................................... 4
11 580010433 Washer ........................................................................................................... 2
12 312850042 Strap Clamp ................................................................................................... 3
13 501702901 Loctite ............................................................................................................. AR
14 580010434 Washer ........................................................................................................... 2
15 502634904 Screw .................................................................................................................. 4
16 504225201 Screw .................................................................................................................. 4

A908 ©2009 Yale Materials Handling Corporation 1-63


P14018 10-03

NOTES

1-64 ©2009 Yale Materials Handling Corporation A908


SECTION 2

2 ELECTRICAL SYSTEM
CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CONTACTOR
LINE ............................................................................................................................................................ 2-18
POWER STEERING ................................................................................................................................... 2-30
CONTACTOR PANEL
CONTACTOR (LINE AND POWER STEERING ......................................................................................... 2-16
CONTACTOR HYDRAULIC ........................................................................................................................ 2-32
CONTROL PANEL
CONTACTOR HYDRAULIC ........................................................................................................................ 2-12
TRACTION AND PUMP CONTROLLER .................................................................................................... 2-10
DASH DISPLAY .............................................................................................................................................. 2-8
ELECTRICAL SYSTEM ................................................................................................................................... 2-2
ELECTRONIC HYDRAULICS (S/N A908N03342C →) ............................................................................. 2-6
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ............................................................. 2-28
MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................ 2-20
MINI-LEVER MODULES (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 ....................................... 2-24
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 ..................................... 2-22
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 ......................................................... 2-26
JOYSTICK
S/N A908N03342C → ................................................................................................................................ 2-34
WIRE HARNESS
ELECTRONIC HYDRAULIC CONTROL VALVES (S/N A908N03342C →) .............................................. 2-44
HOOD (S/N A908N03342C →) .................................................................................................................. 2-50
JOYSTICK (S/N A908N03342C →) ........................................................................................................... 2-51
LIGHT .......................................................................................................................................................... 2-46
MAIN (→ S/N A908V02782C) .................................................................................................................... 2-36
MAIN (S/N A908V02783C →) .................................................................................................................... 2-38
MAIN - WITH ELECTRONIC HYDRAULICS (S/N A908N03342C →) ....................................................... 2-40
OPERATOR PRESENCE - SHEET 1 OF 2 ................................................................................................ 2-52
OPERATOR PRESENCE - SHEET 2 OF 2 ................................................................................................ 2-56
PRESSURE SWITCH (4/2004 →) ............................................................................................................. 2-48

A908 ©2009 Yale Materials Handling Corporation 2-1


P13986 10-03

ELECTRICAL SYSTEM (FIGURE 2-1)

2-2 ©2009 Yale Materials Handling Corporation A908


10-03 P13986

ELECTRICAL SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 d 580040447 Wire Harness (Main) (Main) (FP13994 [Page 2-36])......................................... 1
1 e 580056317 Wire Harness (Main) (FP15269 [Page 2-38]).................................................... 1
2 518793603 Strap ................................................................................................................... 1
3 518793632 Clamp ................................................................................................................. 1
4 449001013 Capscrew (Not Illustrated) .................................................................................. 5
5 449001014 Screw .................................................................................................................. 2
6 449021001 Washer ............................................................................................................... 3
7 518798685 Wire Harness (Dash) .......................................................................................... 1
8 518798642 Terminal Block .................................................................................................... 2
9 449022016 Lockwasher ......................................................................................................... 6
10 504070790 Strap Clamp ........................................................................................................ AR
11 518803628 Capscrew ............................................................................................................ 2
12 518807623 Washer ............................................................................................................... 2
13 449022022 Lockwasher ......................................................................................................... 2
14 937100902 Nut ...................................................................................................................... 2
15 580026968 Wire Harness (Control Valve Switch) (Hydraulic Levers) ................................... 1
16 580010571 Connector (End Cap) .......................................................................................... 1
17 449015014 Nut ...................................................................................................................... 1
18 520044880 Clamp ................................................................................................................. 2
19 580044884 Resistor ............................................................................................................... 2
20 a 580044746 Power Cable (UT) (A/C or D/C) .......................................................................... 2
20 c 580044754 Power Cable (UT) (A/C or D/C) .......................................................................... 2
20 b 580044762 Power Cable (UT) (A/C or D/C) .......................................................................... 2
21 a 580044747 Power Cable (VT) (A/C or D/C) .......................................................................... 2
21 c 580044755 Power Cable (VT) (A/C or D/C) .......................................................................... 2
21 b 580044763 Power Cable (VT) (A/C or D/C) .......................................................................... 2
22 a 580044748 Power Cable (WT) (A/C or D/C) ......................................................................... 2
22 c 580044756 Power Cable (WT) (A/C or D/C) ......................................................................... 2
22 b 580044764 Power Cable (WT) (A/C or D/C) ......................................................................... 2
23 a 580044749 Power Cable (UP) (A/C or D/C) .......................................................................... 1
23 c 580044757 Power Cable (UP) (A/C) ..................................................................................... 1
23 b 580044766 Power Cable (UP) (A/C) ..................................................................................... 1
24 a 580044750 Power Cable (VP) (A/C) ...................................................................................... 1
24 a 580044752 Power Cable (PM2) (D/C) ................................................................................... 1
24 c 580044758 Power Cable (PM2) (A/C) ................................................................................... 1
24 b 580044767 Power Cable (PM2) (A/C) ................................................................................... 1
24 c 580044760 Power Cable (PM2) (D/C) ................................................................................... 1
25 a 580044751 Power Cable (WP) (A/C) ..................................................................................... 1
25 c 580044759 Power Cable (PM1) (A/C) ................................................................................... 1
25 b 580044769 Power Cable (PM2) (D/C) ................................................................................... 1
25 b 580044768 Power Cable (PM1) (A/C) ................................................................................... 1
25 a 580044753 Power Cable (PM1) (D/C) ................................................................................... 1
25 c 580044761 Power Cable (PM1) (D/C) ................................................................................... 1
25 b 580044770 Power Cable (PM1) (D/C) ................................................................................... 1
26 580044572 Battery Connector and Cable (48 Volt) ............................................................... 1
26 514268309 Battery Connector .......................................................................................... 1
26 504236237 Cable .............................................................................................................. AR
26 520045094 Cable .............................................................................................................. AR
26 0620533AM E-Ring ............................................................................................................ 1
26 580044571 E-Ring ............................................................................................................ 1
26 580044573 Battery Connector and Cable (36 Volt) ............................................................... 1

A908 ©2009 Yale Materials Handling Corporation 2-3


P13986 10-03

ELECTRICAL SYSTEM
ITEM PART NO. DESCRIPTION QTY
26 514268301 Battery Connector (Gray) ............................................................................... 1
26 504236237 Cable .............................................................................................................. AR
26 520045094 Cable .............................................................................................................. AR
26 0620533AM E-Ring ............................................................................................................ 1
26 580044571 E-Ring ............................................................................................................ 1
27 d 580018832 Horn (36/48 Volt) ................................................................................................ 1
27 e 580039661 Horn .................................................................................................................... 1
28 449001386 Capscrew ............................................................................................................ 2
29 449001202 Capscrew ............................................................................................................ 2
30 449022018 Washer ............................................................................................................... 2
31 449021003 Washer ............................................................................................................... 6
32 449015002 Nut ...................................................................................................................... 2
33 580021375 Ignition Switch ..................................................................................................... 1
34 580008325 Key ................................................................................................................. 1
35 449001134 Capscrew ............................................................................................................ 1
36 504230271 Nut ...................................................................................................................... 1
37 504226242 Washer ............................................................................................................... 1
38 580041029 Wire Harness (Light) (FP13995 [Page 2-46]).................................................... 1

FOOTNOTES:
a 1015/933 Wheel Base d → S/N A908V02782C
b 700 Wheel Base e S/N A908V02783C →
c 847/786 Wheel Base

2-4 ©2009 Yale Materials Handling Corporation A908


10-03 P13986

NOTES

A908 ©2009 Yale Materials Handling Corporation 2-5


P14290 09-05

ELECTRICAL SYSTEM (FIGURE 2-2)


ELECTRONIC HYDRAULICS (S/N A908N03342C →)

2-6 ©2009 Yale Materials Handling Corporation A908


09-05 P14290

ELECTRICAL SYSTEM
ELECTRONIC HYDRAULICS (S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


1 580039251 Clip ...................................................................................................................... 1
2 449015014 Nut ...................................................................................................................... 3
3 940102904 Washer ............................................................................................................... 3
4 580039283 Clip ...................................................................................................................... 3
5 900014292 Capscrew ............................................................................................................ 3
6 580062248 Wire Harness (Electronic Hydraulic Control Valves) (FP14275 [Page 2-
44])....................................................................................................................... 1
7 580030878 Clip ...................................................................................................................... 1
8 580039252 Clip ...................................................................................................................... 2
9 a 580062192 Controller ............................................................................................................ 1
9 b 580080652 Controller ............................................................................................................ 1
10 940102905 Washer ............................................................................................................... 2
11 449001202 Capscrew ............................................................................................................ 2
12 580059361 Wire Harness (Main) (FP14274 [Page 2-40]).................................................... 1

FOOTNOTES:
a → S/N A908NO05707D b S/N A908NO05708D →

A908 ©2009 Yale Materials Handling Corporation 2-7


P13987 10-03

DASH DISPLAY (FIGURE 2-3)

ITEM PART NO. DESCRIPTION QTY


1 b 524169017 Dash Display (Standard) ..................................................................................... 1
1 b 524161242 Dash Display (Premium) ..................................................................................... 1
1 ac 524267634 Dash Display (Standard) ..................................................................................... 1
1 ac 524267635 Dash Display (Premium) ..................................................................................... 1

FOOTNOTES:
a With E-Hydraulic Software c S/N A908N05444D →
b → S/N A908N05443D

2-8 ©2009 Yale Materials Handling Corporation A908


10-03 P13987

NOTES

A908 ©2009 Yale Materials Handling Corporation 2-9


P13988 10-03

CONTROL PANEL (FIGURE 2-4)


TRACTION AND PUMP CONTROLLER

2-10 ©2009 Yale Materials Handling Corporation A908


10-03 P13988

CONTROL PANEL
TRACTION AND PUMP CONTROLLER
KEY:
A: Traction Controller
B: Pump Controller
QTY
ITEM PART NO. DESCRIPTION A B
1 580046724 Heatsink ..................................................................................................... 1 1
2 449021001 Washer ....................................................................................................... 16 14
3 449022016 Lockwasher ................................................................................................ 16 14
4 932201905 Capscrew ................................................................................................... 8 8
5 580046725 Control Panel ............................................................................................. 1 1
6 580011651 Washer (Copper) ........................................................................................ 2 2
7 518796606 Fuse (40 Amp) ........................................................................................... 1 1
8 518796653 Label (Fuse, 40 Amp) ................................................................................. 1 1
9 580034404 Module ....................................................................................................... 1 1
10 312850042 Strap Clamp ............................................................................................... 1 1
11 449022016 Lockwasher ................................................................................................ 2 2
12 449001013 Capscrew ................................................................................................... 2 2
13 580046726 Spacer ........................................................................................................ 2 2
14 580047743 Fan ............................................................................................................. 2 2
15 580046727 Screw ......................................................................................................... 8 8
16 580051609 Guard ......................................................................................................... 2 2
17 580032413 Power Cable ............................................................................................... .. 1
18 580047581 Power Cable ............................................................................................... .. 1
19 580051869 Power Cable ............................................................................................... 1 ..
20 580047580 Controller (Pump) ....................................................................................... .. 1
21 580058322 Controller .................................................................................................... 1 ..
22 580081662 Bracket ....................................................................................................... 1 1
23 a 580034980 Controller (Master) ..................................................................................... 1 ..
23 f 580044985 Controller (Master) ..................................................................................... 1 ..
23 b 580054360 Controller (Master) ..................................................................................... 1 1
23 c 580072504 Controller (Master) ..................................................................................... 1 1
23 d 580079567 Controller (Master) ..................................................................................... 1 1
23 e 580085262 Controller (Master) ..................................................................................... 1 1
23 g 580094434 Controller (Master) ..................................................................................... 1 1
24 504226242 Washer ....................................................................................................... 2 2
25 449022016 Lockwasher ................................................................................................ 2 2
26 449001134 Capscrew ................................................................................................... 2 2
27 449022018 Washer ....................................................................................................... 3 3
28 449001170 Capscrew ................................................................................................... 3 3
29 449021003 Washer ....................................................................................................... 3 3
30 932201908 Capscrew ................................................................................................... 6 4
504223239 Silicone Grease .......................................................................................... AR AR

FOOTNOTES:
a → S/N A908V02154B e S/N A908N08358F ↔ S/N A908N09485F
b S/N A908N02171C ↔ S/N A908N05186D f S/N A908V02155B ↔ S/N A908N02171C
c S/N A908N05187D ↔ S/N A908N05597D g S/N A908N09486F →
d S/N A908N05598D ↔ S/N A908N08357F

A908 ©2009 Yale Materials Handling Corporation 2-11


P13989 10-03

CONTROL PANEL (FIGURE 2-5)


CONTACTOR HYDRAULIC

2-12 ©2009 Yale Materials Handling Corporation A908


10-03 P13989

CONTROL PANEL
CONTACTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


1 580046724 Heatsink .............................................................................................................. 1
2 449021001 Washer ............................................................................................................... 12
3 449022016 Lockwasher ......................................................................................................... 8
4 932201905 Capscrew ............................................................................................................ 8
5 580046725 Control Panel (FP13990 [Page 2-16])............................................................... 1
6 580011651 Washer (Copper) ................................................................................................ 2
7 518796606 Fuse (40 Amp) .................................................................................................... 1
8 518796653 Label (Fuse, 40 Amp) ......................................................................................... 1
9 580034404 Module ................................................................................................................ 2
10 312850042 Strap Clamp ........................................................................................................ 2
11 449022016 Lockwasher ......................................................................................................... 4
12 449001013 Capscrew ............................................................................................................ 4
13 580046726 Spacer ................................................................................................................ 2
14 580047743 Fan ...................................................................................................................... 2
15 580046727 Screw .................................................................................................................. 8
16 580051609 Guard .................................................................................................................. 2
17 a 449021003 Washer ............................................................................................................... 7
18 a 580024707 Capscrew ............................................................................................................ 2
19 a 518807647 Lockwasher ......................................................................................................... 2
20 a 937100905 Nut ...................................................................................................................... 2
21 a 517408304 Terminal Block .................................................................................................... 1
22 a 940004903 Washer ............................................................................................................... 2
23 a 449007038 Screw .................................................................................................................. 2
24 a 937100903 Nut ...................................................................................................................... 2
25 a 580046728 Bracket ................................................................................................................ 1
26 580081485 Bracket ................................................................................................................ 1
27 c 580044985 Controller (Master) .............................................................................................. 1
27 f 580054360 Controller (Master) .............................................................................................. 1
27 e 580072504 Controller (Master) .............................................................................................. 1
27 bh 580079567 Controller (Master) .............................................................................................. 1
27 b 580085262 Controller (Master) .............................................................................................. 1
28 504226242 Washer ............................................................................................................... 2
29 449022016 Lockwasher ......................................................................................................... 2
30 449001134 Capscrew ............................................................................................................ 2
31 449022018 Washer ............................................................................................................... 3
32 449001170 Capscrew ............................................................................................................ 3
33 580058322 Controller ............................................................................................................ 1
34 580046731 Control Panel (FP13993 [Page 2-32])............................................................... 1
35 504226299 Fuse (325 Amp) .................................................................................................. 1
36 504223252 Label (Fuse, 325 Amp) ....................................................................................... 1
37 449021006 Washer ............................................................................................................... 4
38 449022013 Lockwasher ......................................................................................................... 4
39 449001418 Capscrew ............................................................................................................ 1
40 d 580032412 Power Cable ....................................................................................................... 1
40 g 580055062 Power Cable ....................................................................................................... 1
41 580032414 Power Cable ....................................................................................................... 1
42 580032410 Power Cable ....................................................................................................... 1
43 580036939 Wire Harness ...................................................................................................... 1
44 580046729 Plug ..................................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 2-13


P13989 10-03

FOOTNOTES:
a → 11/2003 e S/N A908N05187D ↔ S/N A908N05597D
b → S/N A908N08357F f S/N A908V02155B ↔ S/N A908N05186D
c → S/N A908V02154B g S/N A908V02230B →
d → S/N A908V02229B h S/N A908N05598D →

2-14 ©2009 Yale Materials Handling Corporation A908


10-03 P13989

NOTES

A908 ©2009 Yale Materials Handling Corporation 2-15


P13990 10-03

CONTACTOR PANEL (FIGURE 2-6)


CONTACTOR (LINE AND POWER STEERING

2-16 ©2009 Yale Materials Handling Corporation A908


10-03 P13990

CONTACTOR PANEL
CONTACTOR (LINE AND POWER STEERING

ITEM PART NO. DESCRIPTION QTY


580046725 Control Panel ...................................................................................................... 1
1 504233261 Contactor (Power Steering) (FP13992 [Page 2-30])..................................... 1
2 580046780 Contactor (Line) (FP13991 [Page 2-18])....................................................... 1
3 520357805 Washer ........................................................................................................... 2
4 520357806 Screw ............................................................................................................. 2
5 519433613 Fuse Block (2-Way) ........................................................................................ 2
6 520357890 Screw ............................................................................................................. 4
7 519433632 Washer ........................................................................................................... 4
8 520357857 Washer ........................................................................................................... 4
9 500903103 Fuse (15 Amp) ................................................................................................ 3
9 580062127 Fuse (5 Amp) .................................................................................................. 1
9 580062410 Fuse (20 Amp Slow Blow) (20 Amp Slow Blow) ............................................. 1
10 580036903 Terminal Post ................................................................................................. 1
11 580044211 Washer ........................................................................................................... 2
12 449007004 Screw ............................................................................................................. 2
13 580035780 Thermistor ...................................................................................................... 1
14 580036902 Wire ................................................................................................................ 1
15 580026683 Washer ........................................................................................................... 1
16 580046782 Wire Harness .................................................................................................. 1
17 520357810 Screw ............................................................................................................. 2
18 520357835 Spring Washer ................................................................................................ 2
19 580046783 Fuse Connector .............................................................................................. 1
20 ..... Bracket ................................................................................................................ 1

A908 ©2009 Yale Materials Handling Corporation 2-17


P13991 10-03

CONTACTOR (FIGURE 2-7)


LINE

2-18 ©2009 Yale Materials Handling Corporation A908


10-03 P13991

CONTACTOR
LINE

ITEM PART NO. DESCRIPTION QTY


580046780 Contactor ............................................................................................................ 1
1 296321379 Cover .............................................................................................................. 2
2 580046793 Contact (Fixed) ............................................................................................... 2
3 519433633 Washer ........................................................................................................... 2
4 520075814 Washer ........................................................................................................... 2
5 580039221 Contact ........................................................................................................... 1
6 580024407 Spring ............................................................................................................. 1
7 580046791 Coil ................................................................................................................. 1
7 580001246 End Cap ......................................................................................................... 1
8 449007029 Screw ............................................................................................................. 2
580046792 Kit-Contactor .................................................................................................. 1

A908 ©2009 Yale Materials Handling Corporation 2-19


P18597 04-08

ELECTRONIC CONTROL LEVERS (FIGURE 2-8)


MINI-LEVER MODULES — DATE CODE 0724

ITEM PART NO. DESCRIPTION QTY


1 580060467 Mini-Lever (Four Function) ................................................................................. 1
1 580060469 Mini-Lever (Four Function With Clamping) ......................................................... 1
1 580060466 Mini-Lever (Three Function) ............................................................................... 1
1 580060468 Mini-Lever (Three Function With Clamping) ....................................................... 1
1 580050222 Kit-Mini-Lever (Plain Mini-Lever) .................................................................... 1
2 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
2 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
3 ..... Labels ................................................................................................................. AR
4 580054585 Bracket ................................................................................................................ 1
5 580047919 Nut ...................................................................................................................... 4

2-20 ©2009 Yale Materials Handling Corporation A908


04-08 P18597

NOTES

A908 ©2009 Yale Materials Handling Corporation 2-21


P19288 04-08

ELECTRONIC CONTROL LEVERS (FIGURE 2-9)


MINI-LEVER MODULES (THREE FUNCTION) — DATE CODE 0725 THRU 0743

2-22 ©2009 Yale Materials Handling Corporation A908


04-08 P19288

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0725 THRU 0743

ITEM PART NO. DESCRIPTION QTY


1 580084192 Mini-Lever ........................................................................................................... 1
b 580061851 Kit-Plug (Mini-Lever Plug) .............................................................................. 3
c 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 580084196 Mini-Lever ........................................................................................................... 1
a 580059505 Kit-Lever (Interlock Mini-Lever) ...................................................................... 1
d 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
b 580061851 Kit-Plug (Mini-Lever Plug) .............................................................................. 1
c 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
d 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
2 ..... Plug (Momentary Switch) ............................................................................... AR
3 ..... Momentary Switch .......................................................................................... AR
4 ..... Mini-Lever ....................................................................................................... AR
4 580081812 Handle (Mini-Lever) .................................................................................... 1
5 ..... Label (Shows Production Part Number) ......................................................... 1
6 580062910 Plug (Mini-Lever) ............................................................................................ 1
..... Control Lables (FP16766 [Page 1-58]).............................................................. 1

FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in c Kit Includes: 1 Momentary Interlock Switch Plug, 1
combination with a Momentary Interlock Switch), 1 Gasket (parts are NSS)
Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Momentary Switch, 1 Lockwasher,
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are 1 Gasket, 1 Nut (parts are NSS)
NSS)

A908 ©2009 Yale Materials Handling Corporation 2-23


P19299 04-08

ELECTRONIC CONTROL LEVERS (FIGURE 2-10)


MINI-LEVER MODULES (FOUR FUNCTION) — DATE CODE 0725 THRU 0743

2-24 ©2009 Yale Materials Handling Corporation A908


04-08 P19299

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULES (FOUR FUNCTION) – DATE CODE 0725 THRU 0743

ITEM PART NO. DESCRIPTION QTY


1 580084193 Mini-Lever ........................................................................................................... 1
d 580050222 Kit-Mini-Lever (Plain Mini-Lever) .................................................................... 3
b 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 580084197 Mini-Lever (With Clamping) ................................................................................ 1
d 580050222 Kit-Mini-Lever (Plain Mini-Lever) .................................................................... 2
a 580059505 Kit-Lever (Interlock Mini-Lever) ...................................................................... 1
c 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
b 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
d 580050222 Kit-Mini-Lever (Plain Mini-Lever) .................................................................... 2
2 ..... Momentary Switch .......................................................................................... AR
3 ..... Plug (Momentary Switch) ............................................................................... AR
4 ..... Mini-Lever ....................................................................................................... AR
4 580081812 Handle (Mini-Lever) .................................................................................... 1
5 ..... Label (Shows Production Part Number) ......................................................... 1
..... Control Lables (FP16766 [Page 1-58]).............................................................. 1

FOOTNOTES:
a Kit Includes: 1 Interlock Mini-Lever (must be used c Kit Includes: 1 Momentary Switch, 1 Lockwasher,
in combination with a Momentary Interlock Switch), 1 Gasket, 1 Nut (parts are NSS)
1 Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Plain Mini-Lever, 1 Gasket, 4
b Kit Includes: 1 Momentary Switch Hole Plug, 1 Screws (parts are NSS)
Gasket (parts are NSS)

A908 ©2009 Yale Materials Handling Corporation 2-25


P19539 04-08

ELECTRONIC CONTROL LEVERS (FIGURE 2-11)


MINI-LEVER MODULES (THREE FUNCTION) — DATE CODE 0744

2-26 ©2009 Yale Materials Handling Corporation A908


04-08 P19539

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0744

ITEM PART NO. DESCRIPTION QTY


1 580088411 Mini-Lever ........................................................................................................... 1
580088583 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
b 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 580089964 Mini-Lever ........................................................................................................... 1
b 580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
c 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
b 580062910 Plug ................................................................................................................ 1
1 580088415 Mini-Lever (With Clamping) ................................................................................ 1
580088583 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
580088593 Kit-Mini-Lever (Clamping) ............................................................................... 2
d 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
1 580089968 Mini-Lever (With Clamping) ................................................................................ 1
a 580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
580090362 Kit-Mini-Lever (Clamping) ............................................................................... 1
c 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
d 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
2 ..... Plug (Momentary Switch) ............................................................................... AR
3 ..... Momentary Switch .......................................................................................... AR
4 ..... Mini-Lever ....................................................................................................... AR
4 580081812 Handle (Mini-Lever) .................................................................................... 1
5 ..... Label (Shows Production Part Number) ......................................................... 1
6 580062910 Plug (Mini-Lever) ............................................................................................ 1
7 ..... Control Labels (FP16766 [Page 1-58]).............................................................. 1

FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in c Kit Includes: 1 Momentary Interlock Switch Plug, 1
combination with a Momentary Interlock Switch), 1 Gasket (parts are NSS)
Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Momentary Switch, 1 Lockwasher,
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are 1 Gasket, 1 Nut (parts are NSS)
NSS)

A908 ©2009 Yale Materials Handling Corporation 2-27


P19540 04-08

ELECTRONIC CONTROL LEVERS (FIGURE 2-12)


MINI-LEVER MODULE (FOUR FUNCTION) — DATE CODE 0744

2-28 ©2009 Yale Materials Handling Corporation A908


04-08 P19540

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULE (FOUR FUNCTION) – DATE CODE 0744

ITEM PART NO. DESCRIPTION QTY


1 580088412 Mini-Lever ........................................................................................................... 1
1 b 580088583 Kit-Mini-Lever (Non-Clamping) ....................................................................... 4
a 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 580089965 Mini-Lever ........................................................................................................... 1
b 580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 4
b 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 580088416 Mini-Lever (With Clamping) ................................................................................ 1
1 b 580088583 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
1 580088593 Kit-Mini-Lever (Clamping) ............................................................................... 1
1 a 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
1 580089969 Mini-Lever (With Clamping) ................................................................................ 1
1 b 580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
1 580090362 Kit-Mini-Lever (Clamping) ............................................................................... 1
1 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
1 a 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
2 ..... Momentary Switch .......................................................................................... AR
3 ..... Plug (Momentary Switch) ............................................................................... AR
4 ..... Mini-Lever ....................................................................................................... AR
4 580081812 Handle (Mini-Lever) .................................................................................... 1
5 ..... Label (Shows Production Part Number) ......................................................... 1
6 ..... Control Labels (FP16766 [Page 1-58]).............................................................. 1

FOOTNOTES:
a Kit Includes: 1 Momentary Switch Hole Plug, 1 b Kit Includes: 1 Plain Mini-Lever, 1 Gasket, 4
Gasket (parts are NSS) Screws (parts are NSS)

A908 ©2009 Yale Materials Handling Corporation 2-29


P13992 10-03

CONTACTOR (FIGURE 2-13)


POWER STEERING

ITEM PART NO. DESCRIPTION QTY


504233261 Contactor ............................................................................................................ 1
1 519739845 Cover (Top) .................................................................................................... 1
2 296321148 Kit-Contact ...................................................................................................... 1
3 296320455 Contact (Fixed) ........................................................................................... 1
4 296320456 Contact (Moving) ........................................................................................ 1
5 519739830 Screw ............................................................................................................. 2
6 519739809 Return Spring ................................................................................................. 1
7 519739834 Insulator .......................................................................................................... 1
8 504237253 Coil and Frame ............................................................................................... 1

2-30 ©2009 Yale Materials Handling Corporation A908


10-03 P13992

NOTES

A908 ©2009 Yale Materials Handling Corporation 2-31


P13993 10-03

CONTACTOR PANEL (FIGURE 2-14)


CONTACTOR HYDRAULIC

2-32 ©2009 Yale Materials Handling Corporation A908


10-03 P13993

CONTACTOR PANEL
CONTACTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


580046731 Control Panel ...................................................................................................... 1
1 580046798 Contactor (Hydraulic) ..................................................................................... 1
2 519739877 Contact (Fixed) ........................................................................................... 2
3 296321382 Contact (Moving) ........................................................................................ 1
4 519739820 Plunger .................................................................................................. 1
5 580036909 Spring ......................................................................................................... 1
6 520357805 Washer ........................................................................................................... 2
7 520357806 Screw ............................................................................................................. 2
8 580001385 Terminal Post ................................................................................................. 1
9 580044211 Washer ........................................................................................................... 2
10 449007004 Screw ............................................................................................................. 2
580065973 Kit-Contactor ....................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 2-33


P14273 02-08

JOYSTICK (FIGURE 2-15)


(S/N A908N03342C →)

2-34 ©2009 Yale Materials Handling Corporation A908


02-08 P14273

JOYSTICK
(S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


580086029 Joystick (Three Function Hydraulic without Interlock) ........................................ 1
580086030 Joystick (Four Function Hydraulic) (Without Interlock) ....................................... 1
580086031 Joystick (Three Function Hydraulic with Interlock) ............................................. 1
580086032 Joystick (Four Function Hydraulic) (With Interlock) ............................................ 1
1 580085513 Joystick (Three Function Hydraulic) (Without Interlock) ................................. 1
1 580085515 Joystick (Three Function Hydraulic) (With Interlock) ...................................... 1
1 580085514 Joystick (Four Function Hydraulic) (Without Interlock) ................................... 1
1 580085516 Joystick (Four Function Hydraulic) (With Interlock) ........................................ 1
2 580061855 Screw ............................................................................................................. 4
3 580045328 Housing (Upper) ............................................................................................. 1
4 940004903 Washer ........................................................................................................... 4
5 449022019 Lockwasher .................................................................................................... 4
6 937100903 Nut .................................................................................................................. 4
7 580045327 Housing (Lower) ............................................................................................. 1
8 932727901 Capscrew ....................................................................................................... 6
9 580051583 Bracket ........................................................................................................... 1
10 580068314 Wire Harness (Joystick) ................................................................................. 1
11 ..... Label ................................................................................................................... 1
12 580047919 Nut ...................................................................................................................... 4
13 580054585 Bracket ................................................................................................................ 1

A908 ©2009 Yale Materials Handling Corporation 2-35


P13994 10-03

WIRE HARNESS (FIGURE 2-16)


MAIN (→ S/N A908V02782C)

2-36 ©2009 Yale Materials Handling Corporation A908


10-03 P13994

WIRE HARNESS
MAIN (→ S/N A908V02782C)

ITEM PART NO. DESCRIPTION QTY


580040447 Wire Harness (Main) ........................................................................................... 1
1 520202602 Connector ....................................................................................................... 2
2 504064701 Connector ....................................................................................................... 3
3 580001849 Connector ....................................................................................................... 3
4 505968501 Connector ....................................................................................................... 4
5 505968535 Connector ....................................................................................................... 4
6 504064720 Connector ....................................................................................................... 4
7 505064754 Connector ....................................................................................................... 3
8 912906311 Connector Body .............................................................................................. 1
9 912906332 Seal ................................................................................................................ 1
10 580025662 Connector ....................................................................................................... 1
11 518803678 Connector ....................................................................................................... 1
12 518806641 Connector ....................................................................................................... 1
13 580019245 Connector ....................................................................................................... 1
14 580019246 Connector ....................................................................................................... 1
15 580035031 Connector (2 Way) ......................................................................................... 2
16 580035032 Connector ....................................................................................................... 2
17 580035033 Connector ....................................................................................................... 1
18 580035035 Wire Seal ........................................................................................................ 12
19 520202605 Connector ....................................................................................................... 1
20 580039194 Connector ....................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 2-37


P15269 07-04

WIRE HARNESS (FIGURE 2-17)


MAIN (S/N A908V02783C →)

2-38 ©2009 Yale Materials Handling Corporation A908


07-04 P15269

WIRE HARNESS
MAIN (S/N A908V02783C →)

ITEM PART NO. DESCRIPTION QTY


580056317 Wire Harness (Main) ........................................................................................... 1
1 520202602 Connector ....................................................................................................... 2
2 504064701 Connector ....................................................................................................... 3
3 580001849 Connector ....................................................................................................... 3
4 505968501 Connector ....................................................................................................... 4
5 505968535 Connector ....................................................................................................... 4
6 504064720 Connector ....................................................................................................... 4
7 505064754 Connector ....................................................................................................... 3
8 912906311 Connector Body .............................................................................................. 1
9 912906332 Seal ................................................................................................................ 1
10 580025662 Connector ....................................................................................................... 1
11 518803678 Connector ....................................................................................................... 1
12 518806641 Connector ....................................................................................................... 1
13 580019245 Connector ....................................................................................................... 1
14 580019246 Connector ....................................................................................................... 1
15 580035031 Connector (2 Way) ......................................................................................... 2
16 580035032 Connector ....................................................................................................... 2
17 580035033 Connector ....................................................................................................... 1
18 580035035 Wire Seal ........................................................................................................ 12
19 520202605 Connector ....................................................................................................... 1
20 580039194 Connector ....................................................................................................... 1
21 580040510 Connector Body .............................................................................................. 1
21 520052846 Terminal ..................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 2-39


P14274 09-05

WIRE HARNESS (FIGURE 2-18)


MAIN — WITH ELECTRONIC HYDRAULICS (S/N A908N03342C →)

2-40 ©2009 Yale Materials Handling Corporation A908


09-05 P14274

WIRE HARNESS
MAIN – WITH ELECTRONIC HYDRAULICS (S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


580059361 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Power Steering Sensor) .............................................. 1
1 504064720 Connector ................................................................................................... 1
1 505064754 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 3
2 ..... Connector Assembly (Dash) .......................................................................... 1
2 504064701 Connector ................................................................................................... 1
2 580001849 Connector ................................................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 4
3 518807689 E-Spade (Accelerator Start Switch) ................................................................ 1
4 ..... Connector Assembly (Accelerator Start Switch) ............................................ 1
4 520202602 Connector ................................................................................................... 1
4 505968565 Heat Shrink ................................................................................................ 1
5 504059726 Terminal (Forward/Reverse Switch) ............................................................... 1
6 504059730 Terminal (Forward/Reverse Switch) ............................................................... 1
7 504059730 Terminal (Forward/Reverse Switch) ............................................................... 1
8 ..... Connector Assembly (Seat Harness) ............................................................. 1
8 580042221 Connector ................................................................................................... 1
8 580042222 Connector ................................................................................................... 1
8 580039513 Terminal ..................................................................................................... 7
8 505968566 Plug ............................................................................................................ 1
9 ..... Connector Assembly (Accelerator Potentiometer) ......................................... 1
9 504064720 Connector ................................................................................................... 1
9 505064754 Connector ................................................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 3
10 ..... Connector Assembly (Hoist/Tilt Switch) ......................................................... 1
10 504064701 Connector ................................................................................................... 1
10 580001849 Connector ................................................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 4
11 ..... Connector (Power Steering Motor) ................................................................. 23
12 ..... Connector Assembly (Power Steering Motor) ................................................ 1
12 505968501 Connector ................................................................................................... 1
12 505968535 Connector ................................................................................................... 1
12 505968568 Terminal (Socket) ....................................................................................... 3
13 ..... Connector Assembly (Park Brake Switch) ..................................................... 1
13 580025662 Connector ................................................................................................... 1
13 518793680 Terminal ..................................................................................................... 2
14 ..... Connector Assembly (Seat Brake Controller) ................................................ 1
14 504064720 Connector ................................................................................................... 1
14 505064754 Connector ................................................................................................... 1
14 505968568 Terminal (Socket) ....................................................................................... 3
15 518802686 Terminal (Terminal Strip) ................................................................................ 2
16 ..... Connector Assembly (Horn) ........................................................................... 1
16 580040510 Connector Body ......................................................................................... 1
16 520052846 Terminal ..................................................................................................... 2
17 ..... Connector Assembly (Brake Fluid Switch) ..................................................... 1
17 912906311 Connector Body ......................................................................................... 1
17 912906332 Seal ............................................................................................................ 1
17 913213402 Connector ................................................................................................... 2
18 ..... Connector Assembly (Diagnostic) .................................................................. 1

A908 ©2009 Yale Materials Handling Corporation 2-41


P14274 09-05

WIRE HARNESS
MAIN – WITH ELECTRONIC HYDRAULICS (S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


18 504064720 Connector ................................................................................................... 1
18 580039194 Connector ................................................................................................... 1
18 505968568 Terminal (Socket) ....................................................................................... 3
19 ..... Connector Assembly (Dash) .......................................................................... 1
19 520202605 Connector ................................................................................................... 1
19 520202601 Connector ................................................................................................... 6
20 ..... Connector Assembly (DC Pump Motor Temperature) ................................... 2
20 518802686 Terminal ..................................................................................................... 1
20 505968565 Heat Shrink ................................................................................................ 1
21 ..... Connector Assembly (Pump Bearing Sensor) ................................................ 1
21 580035032 Connector ................................................................................................... 1
21 580035035 Wire Seal .................................................................................................... 1
21 580035034 Terminal ..................................................................................................... 4
22 ..... Connector Assembly (Pump Temperature) .................................................... 1
22 580035031 Connector (2 Way) ..................................................................................... 1
22 580035035 Wire Seal .................................................................................................... 1
22 580035034 Terminal ..................................................................................................... 2
23 ..... Connector Assembly (DC Pump Motor BWI) ................................................. 2
23 518802686 Terminal ..................................................................................................... 1
23 505968565 Heat Shrink ................................................................................................ 1
24 ..... Connector Assembly (Traction Motor Bearing Sensor) .................................. 1
24 580035032 Connector ................................................................................................... 1
24 580035035 Wire Seal .................................................................................................... 1
24 580035034 Terminal ..................................................................................................... 4
25 ..... Connector Assembly (Traction Motor Temperature) ...................................... 1
25 580035031 Connector (2 Way) ..................................................................................... 1
25 580035035 Wire Seal .................................................................................................... 1
25 580035034 Terminal ..................................................................................................... 2
26 ..... Connector Assembly (Park Brake Switch) ..................................................... 1
26 580025662 Connector ................................................................................................... 1
26 518793680 Terminal ..................................................................................................... 2
27 ..... Connector Assembly (Main Accessory Wire Harness) ................................... 1
27 504064701 Connector ................................................................................................... 1
27 580001849 Connector ................................................................................................... 1
27 505968568 Terminal (Socket) ....................................................................................... 4
28 ..... Connector Assembly (Fan) ............................................................................. 1
28 505968501 Connector ................................................................................................... 1
28 505968535 Connector ................................................................................................... 1
28 505968568 Terminal (Socket) ....................................................................................... 2
29 ..... Connector Assembly (Fan) ............................................................................. 1
29 505968501 Connector ................................................................................................... 1
29 505968535 Connector ................................................................................................... 1
29 505968568 Terminal (Socket) ....................................................................................... 2
30 ..... Connector Assembly (Pump Controller) ......................................................... 1
30 520202602 Connector ................................................................................................... 1
30 520202601 Connector ................................................................................................... 10
31 580035779 E-Ring (DC Pump Motor Contactor) ............................................................... 1
32 504059726 Terminal (DC Pump Motor Contactor) ............................................................ 2
33 ..... Connector Assembly (Contactor Panel) ......................................................... 1
33 518803678 Connector ................................................................................................... 1

2-42 ©2009 Yale Materials Handling Corporation A908


09-05 P14274

WIRE HARNESS
MAIN – WITH ELECTRONIC HYDRAULICS (S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


33 518806641 Connector ................................................................................................... 1
33 505968514 Terminal (Pin) ............................................................................................. 5
33 505968566 Plug ............................................................................................................ 1
34 520039880 E-Ring (Power Steering Contactor) ................................................................ 1
35 520039880 E-Ring (Traction Controller Negative) ............................................................ 1
36 504450739 E-Ring (Traction Controller Negative) ............................................................ 1
37 ..... Connector Assembly (Traction Controller) ..................................................... 1
37 520202602 Connector ................................................................................................... 1
37 520202601 Connector ................................................................................................... 14
38 ..... Connector Assembly (Electronic Hydraulics Controller) ................................. 1
38 580036981 Connector ................................................................................................... 1
38 580036986 Connector ................................................................................................... 1
38 580019119 Plug ............................................................................................................ 5
38 580039513 Terminal ..................................................................................................... 7
39 ..... Connector Assembly (Vehicle Master Controller) .......................................... 1
39 580035033 Connector ................................................................................................... 1
39 580035036 Terminal ..................................................................................................... 26
39 524142576 Contact ....................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 2-43


P14275 09-05

WIRE HARNESS (FIGURE 2-19)


ELECTRONIC HYDRAULIC CONTROL VALVES (S/N A908N03342C →)

2-44 ©2009 Yale Materials Handling Corporation A908


09-05 P14275

WIRE HARNESS
ELECTRONIC HYDRAULIC CONTROL VALVES (S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


580062248 Wire Harness (Electronic Hydraulic Control Valves) .......................................... 1
1 ..... Connector Assembly (Hydraulic Valve Controller) ......................................... 1
1 580036982 Connector ................................................................................................... 1
1 580036986 Connector ................................................................................................... 1
1 580039513 Terminal ..................................................................................................... 12
2 580039252 Clip ................................................................................................................. 1
3 580039252 Clip ................................................................................................................. 1
4 580030878 Clip ................................................................................................................. 1
5 ..... Connector Assembly (1B Lift Solenoid) .......................................................... 1
5 580019101 Connector (Socket) .................................................................................... 1
5 580021088 Connector ................................................................................................... 1
5 505968568 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (2B Tilt Solenoid) .......................................................... 1
6 580019101 Connector (Socket) .................................................................................... 1
6 580021088 Connector ................................................................................................... 1
6 505968568 Terminal (Socket) ....................................................................................... 2
7 580039251 Clip ................................................................................................................. 1
8 ..... Connector Assembly (4A Auxiliary 2 Solenoid) .............................................. 1
8 580019101 Connector (Socket) .................................................................................... 1
8 580021088 Connector ................................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (4B Auxiliary 2 Solenoid) .............................................. 1
9 580019101 Connector (Socket) .................................................................................... 1
9 580021088 Connector ................................................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 2
10 ..... Connector Assembly (3A Auxiliary 1 Solenoid) .............................................. 1
10 580019101 Connector (Socket) .................................................................................... 1
10 580021088 Connector ................................................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 2
11 ..... Connector Assembly (3B Auxiliary 1 Solenoid) .............................................. 1
11 580019101 Connector (Socket) .................................................................................... 1
11 580021088 Connector ................................................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 2
12 ..... Connector Assembly (2A Tilt Solenoid) .......................................................... 1
12 580019101 Connector (Socket) .................................................................................... 1
12 580021088 Connector ................................................................................................... 1
12 505968568 Terminal (Socket) ....................................................................................... 2
13 ..... Connector Assembly (1A Lower Solenoid) ..................................................... 1
13 580019101 Connector (Socket) .................................................................................... 1
13 580021088 Connector ................................................................................................... 1
13 505968568 Terminal (Socket) ....................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 2-45


P13995 10-03

WIRE HARNESS (FIGURE 2-20)


LIGHT

ITEM PART NO. DESCRIPTION QTY


580041029 Wire Harness (Light) ........................................................................................... 1
1 505968568 Terminal (Socket) ........................................................................................... 20
2 505968566 Plug ................................................................................................................ 6
3 518806610 Connector ....................................................................................................... 2
4 518806687 Connector ....................................................................................................... 2
5 505968588 Connector ....................................................................................................... 1
6 505968536 Connector ....................................................................................................... 1
7 518803687 Connector ....................................................................................................... 1
8 518806635 Connector ....................................................................................................... 1
9 505968514 Terminal (Pin) ................................................................................................. 4
10 504450741 Connector Body .............................................................................................. 2

2-46 ©2009 Yale Materials Handling Corporation A908


10-03 P13995

NOTES

A908 ©2009 Yale Materials Handling Corporation 2-47


P15197 03-04

WIRE HARNESS (FIGURE 2-21)


PRESSURE SWITCH (4/2004 →)

2-48 ©2009 Yale Materials Handling Corporation A908


03-04 P15197

WIRE HARNESS
PRESSURE SWITCH (4/2004 →)

ITEM PART NO. DESCRIPTION QTY


580051646 Wire Harness (Pressure Switch) ......................................................................... 1
1 505968524 Terminal ......................................................................................................... 2
2 520045064 Connector Body .............................................................................................. 1
3 504450740 Connector Body .............................................................................................. 2
4 504450761 Terminal ......................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 2-49


P14288 09-05

WIRE HARNESS (FIGURE 2-22)


HOOD (S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


580064737 Wire Harness (Hood) .......................................................................................... 1
1 ..... Connector Assembly (Main Harness) ............................................................. 1
1 580042219 Connector ................................................................................................... 1
1 580042220 Connector ................................................................................................... 1
1 580041195 Terminal ..................................................................................................... 6
1 580019119 Plug ............................................................................................................ 2
2 ..... Connector Assembly (Seat) ........................................................................... 1
2 580042221 Connector ................................................................................................... 1
2 580042222 Connector ................................................................................................... 1
2 580039513 Terminal ..................................................................................................... 7
2 580019119 Plug ........................................................................................................ 1
3 580035779 E-Ring (Ground) ............................................................................................. 1

2-50 ©2009 Yale Materials Handling Corporation A908


09-05 P14289

WIRE HARNESS (FIGURE 2-23)


JOYSTICK (S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


580068314 Wire Harness (Joystick) ...................................................................................... 1
1 ..... Connector Assembly (To Joystick) ................................................................. 1
1 580067804 Connector ................................................................................................... 2
1 580067805 Terminal (Socket) ....................................................................................... 6
1 580067806 Collar (Joystick) .......................................................................................... 1
1 580067807 O-Ring ........................................................................................................ 1
2 580052896 Bushing .......................................................................................................... 1
3 ..... Connector Assembly (To Seat Harness) ........................................................ 1
3 580039490 Connector ................................................................................................... 1
3 580039491 Connector ................................................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 6

A908 ©2009 Yale Materials Handling Corporation 2-51


P19193 05-07

WIRE HARNESS (FIGURE 2-24)


OPERATOR PRESENCE — SHEET 1 OF 2

2-52 ©2009 Yale Materials Handling Corporation A908


05-07 P19193

WIRE HARNESS
OPERATOR PRESENCE – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


580079273 Wire Harness GEN V .......................................................................................... 1
1 ..... Connector Assembly (Display) ....................................................................... 1
1 520202601 Connector ................................................................................................... 6
1 520202605 Connector ................................................................................................... 1
2 ..... Connector Assembly (Power Steering Sensor) .............................................. 1
2 505968568 Terminal (Socket) ....................................................................................... 1
2 504064720 Connector ................................................................................................... 3
2 505064754 Connector ................................................................................................... 1
3 ..... Connector Assembly (Dash) .......................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 4
3 504064701 Connector ................................................................................................... 1
3 580001849 Connector ................................................................................................... 1
4 ..... Connector Assembly (Accelerator Start Switch) ............................................ 1
4 518807689 E-Spade ..................................................................................................... 1
4 518802686 Terminal ..................................................................................................... 1
5 ..... Connector Assembly (Suppression Module) .................................................. 1
5 505968568 Terminal (Socket) ....................................................................................... 3
5 505968566 Plug ............................................................................................................ 1
5 504064701 Connector ................................................................................................... 1
5 580001849 Connector ................................................................................................... 1
6 ..... Connector Assembly (Forward/Reverse Switch) ............................................ 1
6 504059726 Terminal ..................................................................................................... 1
6 504059730 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Seat Harness) ............................................................. 1
7 580042221 Connector ................................................................................................... 1
7 580039513 Terminal ..................................................................................................... 7
7 580042222 Connector ................................................................................................... 1
7 580019119 Plug ............................................................................................................ 1
8 ..... Connector Assembly (Accelerator Potentiometer) ......................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 3
8 504064720 Connector ................................................................................................... 1
8 505064754 Connector ................................................................................................... 1
9 ..... Connector Assembly (Operator Presence) .................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 2
9 505968501 Connector ................................................................................................... 1
9 505968535 Connector ................................................................................................... 1
10 ..... Connector Assembly (Operator Presence) .................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 2
10 505968501 Connector ................................................................................................... 1
10 505968535 Connector ................................................................................................... 1
11 ..... Connector Assembly (Hoist/Tilt Switch) ......................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 4
11 504064701 Connector ................................................................................................... 1
11 580001849 Connector ................................................................................................... 2
12 ..... Connector Assembly (Power Steering Motor) ................................................ 1
12 520045874 E-Ring ........................................................................................................ 2
12 505968568 Terminal (Socket) ....................................................................................... 2
12 505968501 Connector ................................................................................................... 1
12 505968535 Connector ................................................................................................... 1
13 ..... Connector Assembly (Park Brake Switch) ..................................................... 1

A908 ©2009 Yale Materials Handling Corporation 2-53


P19193 05-07

WIRE HARNESS
OPERATOR PRESENCE – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


13 580025662 Connector ................................................................................................... 1
13 518793680 Terminal ..................................................................................................... 2
14 ..... Connector Assembly (Terminal Strip) ............................................................ 1
14 518802686 Terminal ..................................................................................................... 2
15 ..... Connector Assembly (Horn) ........................................................................... 1
15 580040510 Connector Body ......................................................................................... 1
15 520052846 Terminal ..................................................................................................... 2
16 ..... Connector Assembly (Brake Fluid Switch) ..................................................... 1
16 912906311 Connector Body ......................................................................................... 1
16 912906332 Seal ............................................................................................................ 1
16 913213402 Connector ................................................................................................... 2
17 ..... Connector Assembly (Diagnostic) .................................................................. 1
17 504064720 Connector ................................................................................................... 1
17 505968568 Terminal (Socket) ....................................................................................... 3
17 580039194 Connector ................................................................................................... 1

2-54 ©2009 Yale Materials Handling Corporation A908


05-07 P19193

NOTES

A908 ©2009 Yale Materials Handling Corporation 2-55


P19194 05-07

WIRE HARNESS (FIGURE 2-25)


OPERATOR PRESENCE — SHEET 2 OF 2

2-56 ©2009 Yale Materials Handling Corporation A908


05-07 P19194

WIRE HARNESS
OPERATOR PRESENCE – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


580079273 Wire Harness GEN V .......................................................................................... 1
1 ..... Connector Assembly (DC Pump Temperature) .............................................. 1
1 518802686 Terminal ..................................................................................................... 2
2 ..... Connector Assembly (Pump Bearing Sensor) ................................................ 1
2 580035034 Terminal ..................................................................................................... 4
2 580035032 Connector ................................................................................................... 1
2 580035035 Wire Seal .................................................................................................... 1
3 ..... Connector Assembly (Pump Temperature) .................................................... 1
3 580035034 Terminal ..................................................................................................... 2
3 580035031 Connector (2 Way) ..................................................................................... 1
3 580035035 Wire Seal .................................................................................................... 1
4 ..... Connector Assembly (Traction Bearing Sensor) ............................................ 1
4 580035034 Terminal ..................................................................................................... 4
4 580035032 Connector ................................................................................................... 1
4 580035035 Wire Seal .................................................................................................... 1
5 ..... Connector Assembly (Traction Temperature) ................................................ 1
5 580035031 Connector (2 Way) ..................................................................................... 1
5 580035035 Wire Seal .................................................................................................... 1
5 580035034 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (Main Accessory Harness) ........................................... 1
6 505968568 Terminal (Socket) ....................................................................................... 4
6 504064701 Connector ................................................................................................... 1
6 580001849 Connector ................................................................................................... 1
7 ..... Connector Assembly (Fan) ............................................................................. 1
7 505968568 Terminal (Socket) ....................................................................................... 2
7 505968501 Connector ................................................................................................... 1
7 505968535 Connector ................................................................................................... 1
8 ..... Connector Assembly (Fan) ............................................................................. 1
8 505968568 Terminal (Socket) ....................................................................................... 2
8 505968501 Connector ................................................................................................... 1
8 505968535 Connector ................................................................................................... 1
9 ..... Connector Assembly (Pump Controller) ......................................................... 1
9 520202602 Connector ................................................................................................... 1
9 520202601 Connector ................................................................................................... 10
10 ..... Connector Assembly (DC Pump Contactor) ................................................... 1
10 580035779 E-Ring ........................................................................................................ 1
10 504059726 Terminal ..................................................................................................... 2
11 ..... Connector Assembly (Contactor Panel) ......................................................... 1
11 505968514 Terminal (Pin) ............................................................................................. 5
11 518806641 Connector ................................................................................................... 1
11 518803678 Connector ................................................................................................... 1
11 505968566 Plug ............................................................................................................ 1
12 ..... Connector Assembly (Power Steering Contactor) .......................................... 1
12 520039880 E-Ring ........................................................................................................ 1
13 ..... Connector Assembly (Negative Stud Traction Controller) .............................. 1
13 520039880 E-Ring ........................................................................................................ 1
13 504450739 E-Ring ........................................................................................................ 1
14 518807689 E-Spade ......................................................................................................... 1
15 ..... Connector Assembly (Traction Controller) ..................................................... 1
15 520202602 Connector ................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 2-57


P19194 05-07

WIRE HARNESS
OPERATOR PRESENCE – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


15 520202601 Connector ................................................................................................... 16
16 ..... Connector Assembly (Electronic Hydraulics Controller) ................................. 1
16 580036981 Connector ................................................................................................... 1
16 580036986 Connector ................................................................................................... 1
16 580019119 Plug ............................................................................................................ 4
16 580039513 Terminal ..................................................................................................... 8
17 ..... Connector Assembly (Seat Brake Controller) ................................................ 1
17 505968568 Terminal (Socket) ....................................................................................... 3
17 504064720 Connector ................................................................................................... 1
17 505064754 Connector ................................................................................................... 1
18 ..... Connector Assembly ...................................................................................... 1
18 580035033 Connector ................................................................................................... 1
18 524142576 Contact ....................................................................................................... 5
18 580035036 Terminal ..................................................................................................... 27

2-58 ©2009 Yale Materials Handling Corporation A908


SECTION 3

3 DRIVE UNIT
CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE UNIT ASSEMBLY ................................................................................................................................ 3-2


DRIVE WHEEL AND TIRE .............................................................................................................................. 3-12
TRACTION MOTOR ........................................................................................................................................ 3-10
TRANSMISSION AND DIFFERENTIAL .......................................................................................................... 3-6

A908 ©2009 Yale Materials Handling Corporation 3-1


P13996 10-03

DRIVE UNIT ASSEMBLY (FIGURE 3-1)

3-2 ©2009 Yale Materials Handling Corporation A908


10-03 P13996

DRIVE UNIT ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1 203225600 Capscrew ............................................................................................................ 8
2 504224216 Washer ............................................................................................................... 16
3 504224282 Locknut ............................................................................................................... 8
4 931018907 Capscrew ............................................................................................................ 1
5 955400910 Lockwasher ......................................................................................................... 1
6 504061794 Washer ............................................................................................................... 1
7 019930000 Fitting .................................................................................................................. 1
8 504225265 Wheel Nut ........................................................................................................... 12
9 019327400 O-Ring ................................................................................................................ 1
10 449001302 Capscrew ............................................................................................................ 7
11 580014601 Plate .................................................................................................................... 1
12 449022013 Lockwasher ......................................................................................................... 15
13 580043343 Traction Motor (36/48 Volt) (FP13999 [Page 3-10]).......................................... 1
14 505965500 Drive Axle Housing ............................................................................................. 1
15 505965544 Spindle ................................................................................................................ 2
16 504224251 O-Ring ................................................................................................................ 2
17 501725901 Capscrew ............................................................................................................ 32
18 449022017 Lockwasher ......................................................................................................... 32
19 a 504226200 Axle Shaft ........................................................................................................... 2
20 b 505965576 Bracket (RH) ....................................................................................................... 1
21 b 505965571 Bracket (LH) ........................................................................................................ 1
22 504226238 Dowel .................................................................................................................. 4
23 720243905 Locknut ............................................................................................................... 2
24 133289313 Lockwasher ......................................................................................................... 2
25 501935904 Washer ............................................................................................................... 2
26 504224208 Seal ..................................................................................................................... 2
27 520035819 Brake Drum ......................................................................................................... 2
28 504226246 Wheel Stud ......................................................................................................... 12
29 502059912 Bearing Cup ........................................................................................................ 2
30 502029911 Bearing Cone ...................................................................................................... 2
31 065863900 Bearing Cup ........................................................................................................ 2
32 505959583 Bearing Cone ...................................................................................................... 2
33 015630100 Breather .............................................................................................................. 1
34 a 014932700 Fitting .................................................................................................................. 1
35 580021710 Brake Assembly (RH) (FP14014 [Page 5-6]).................................................... 1
35 580073948 Brake Assembly (RH) (FP16989 [Page 5-8]).................................................... 1
35 580021716 Brake Assembly (LH) (FP14014 [Page 5-6])..................................................... 1
35 580073947 Brake Assembly (LH) (FP16989 [Page 5-8])..................................................... 1
36 505965551 Bolt ...................................................................................................................... 16
37 a 580008159 Fitting .................................................................................................................. 1
38 505965509 Seal ..................................................................................................................... 2
39 015627900 Grease Fitting ..................................................................................................... 2
40 505965585 Bushing ............................................................................................................... 2
41 580002863 Transmission Assy (FP13997 [Page 3-6])......................................................... 1
42 449001302 Capscrew ............................................................................................................ 6
43 449001040 Capscrew ............................................................................................................ 2
44 449015044 Nut ...................................................................................................................... 2
45 ..... Tire Assembly (FP14000 [Page 3-12]).............................................................. 2

A908 ©2009 Yale Materials Handling Corporation 3-3


P13996 10-03

FOOTNOTES:
a Use Adhesive 520042831 As Required b Use Lubricant 504226218 As Required

3-4 ©2009 Yale Materials Handling Corporation A908


10-03 P13996

NOTES

A908 ©2009 Yale Materials Handling Corporation 3-5


P13997 10-03

TRANSMISSION AND DIFFERENTIAL (FIGURE 3-2)

3-6 ©2009 Yale Materials Handling Corporation A908


10-03 P13997

TRANSMISSION AND DIFFERENTIAL


ITEM PART NO. DESCRIPTION QTY
580002863 Transmission Assy .............................................................................................. 1
1 504236273 Shim (0.020 in.) .............................................................................................. AR
1 504236241 Shim (0.005 in.) .............................................................................................. AR
1 504236200 Shim (0.007 in.) .............................................................................................. AR
2 504226232 Spacer ............................................................................................................ 1
3 505965556 Gear ............................................................................................................... 1
4 449022016 Lockwasher .................................................................................................... 12
5 449001014 Screw ............................................................................................................. 12
6 580002864 Cover .............................................................................................................. 1
7 520042831 Adhesive ......................................................................................................... AR
8 504226280 Spacer ............................................................................................................ 1
9 580002862 Housing .......................................................................................................... 1
9 580068388 Housing ...................................................................................................... 1
10 504226255 Dowel ......................................................................................................... 2
11 504226268 Dowel ......................................................................................................... 4
12 520035811 Bearing Cap ............................................................................................... 2
13 504224225 Washer ....................................................................................................... 4
14 020376700 Capscrew ................................................................................................... 4
15 504226219 Nut .................................................................................................................. 2
16 504229299 Bearing Set ..................................................................................................... 2
17 580002036 Differential ...................................................................................................... 1
18 580002037 Housing (Flange Half) ................................................................................ 1
18 580002038 Differential Housing .................................................................................... 1
19 580002041 Washer ....................................................................................................... 4
20 580002040 Pinion ......................................................................................................... 4
21 580002039 Gear ........................................................................................................... 2
22 580001787 Washer ....................................................................................................... 2
23 505970574 Washer ....................................................................................................... 8
24 203214500 Capscrew ................................................................................................... 8
25 580002042 Spider ......................................................................................................... 2
26 504226225 Washer ........................................................................................................... 12
27 580081338 Bolt ................................................................................................................. 12
28 504226235 Lockplate ........................................................................................................ 2
29 580018724 Gear and Pinion ............................................................................................. 1
30 504227210 Shim (0.014 in.) .............................................................................................. AR
30 504227295 Shim (0.015 in.) .............................................................................................. AR
30 504227275 Shim (0.016 in.) .............................................................................................. AR
30 504227287 Shim (0.020 in.) .............................................................................................. AR
30 504223244 Shim (0.022 in.) .............................................................................................. AR
30 504223269 Shim (0.025 in.) .............................................................................................. AR
31 504229240 Bearing Set ..................................................................................................... 1
32 066537700 Nut .................................................................................................................. 1
33 a 504226279 Screw ............................................................................................................. 1
33 b 580067738 Screw ............................................................................................................. 1
34 b 580067737 Button ............................................................................................................. 1
35 502029901 Bearing ........................................................................................................... 2
36 505965580 Gear ............................................................................................................... 1
37 504225268 Shim (0.005 in.) .............................................................................................. AR
37 504225294 Shim (0.007 in.) .............................................................................................. AR
37 504225258 Shim (0.020 in.) .............................................................................................. AR
38 504226287 Retainer .......................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 3-7


P13997 10-03

TRANSMISSION AND DIFFERENTIAL


ITEM PART NO. DESCRIPTION QTY
39 504227283 Cap ................................................................................................................. 1
40 504226201 Nut .................................................................................................................. 1
41 504226248 Washer ........................................................................................................... 1
42 0723873AC Bearing Set ..................................................................................................... 1

FOOTNOTES:
a → 3/2006 b 3/2006 →

3-8 ©2009 Yale Materials Handling Corporation A908


10-03 P13997

NOTES

A908 ©2009 Yale Materials Handling Corporation 3-9


P13999 10-03

TRACTION MOTOR (FIGURE 3-3)

3-10 ©2009 Yale Materials Handling Corporation A908


10-03 P13999

TRACTION MOTOR
ITEM PART NO. DESCRIPTION QTY
580043343 Traction Motor (36/48 Volt) ................................................................................. 1
1 580047487 Retaining Ring ................................................................................................ 1
2 580047489 Spring ............................................................................................................. 1
3 580047490 Seal ................................................................................................................ 1
4 580047491 Pin .................................................................................................................. 2
5 580047492 Seal ................................................................................................................ 2
6 580047493 O-Ring ............................................................................................................ 1
7 580047494 Ball Bearing .................................................................................................... 1
8 580047495 Connector ....................................................................................................... 1
9 580047496 Nut .................................................................................................................. 12
10 580047497 Housing .......................................................................................................... 1
11 580047535 Washer ........................................................................................................... 3
12 ..... Nameplate ...................................................................................................... 1
13 931013904 Capscrew ....................................................................................................... 3
14 580074668 End Bell, DE ................................................................................................... 1
15 580063683 End Bell, NDE ................................................................................................ 1
16 580047500 O-Ring ............................................................................................................ 1
17 449022019 Lockwasher .................................................................................................... 5
18 449022016 Lockwasher .................................................................................................... 12
19 580035673 Capscrew ....................................................................................................... 3
20 580032670 Capscrew ....................................................................................................... 2
21 932201908 Capscrew ....................................................................................................... 12
22 ..... Terminal Block ................................................................................................ 3
23 ..... Cover .............................................................................................................. 3
24 580047506 Nut .................................................................................................................. 3
25 ..... Terminal Flag ................................................................................................. 3
26 580047507 Rubber Mount ................................................................................................. 1
27 580047508 Bracket ........................................................................................................... 1
28 580047509 Bracket ........................................................................................................... 1
29 580047510 Air Guide ........................................................................................................ 1
30 a 580047511 Ball Bearing .................................................................................................... 1
31 580047512 Rotor ............................................................................................................... 1
32 580047503 Tube ............................................................................................................... AR
33 580047501 Strap Clamp ................................................................................................... AR
34 580085283 Cap (Grease) .................................................................................................. 1
35 580047502 Sleeve (Not Illustrated) ................................................................................... AR
580051039 Kit-Motor Band .................................................................................................... 1
580077888 Kit-Terminal ........................................................................................................ 1

FOOTNOTES:
a Includes Sensor

A908 ©2009 Yale Materials Handling Corporation 3-11


P14000 10-03

DRIVE WHEEL AND TIRE (FIGURE 3-4)

KEY:
A: ERC40-50GH (21 x 7 x 15)
B: ERC60-65GH (21 x 8 x 15)
C: ERC40-50GH (21 x 7 x 15 Wide)
D: ERC60-65GH (21 x 8 x 15 Wide)
E: ERC40-65GH
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 b 520038891 Wheel and Tire ................................................................. 2 .. .. .. ..
1 b 520038832 Wheel and Tire ................................................................. .. 2 .. .. ..
1 b 520038862 Wheel and Tire ................................................................. .. .. 2 .. ..
1 b 520038822 Wheel and Tire ................................................................. .. .. .. 2 ..
1 c 518803683 Wheel and Tire ................................................................. 2 .. .. .. ..
1 c 518803603 Wheel and Tire ................................................................. .. 2 .. .. ..
1 c 518803654 Wheel and Tire ................................................................. .. .. 2 .. ..
1 c 518803667 Wheel and Tire ................................................................. .. .. .. 2 ..
1 d 520038890 Wheel and Tire (21 x 7 x 15) ............................................ .. .. .. .. 2
1 d 520038829 Wheel and Tire (21 x 7 x 15 Wide) ................................... .. .. .. .. 2
1 a 520038892 Wheel and Tire ................................................................. 2 .. .. .. ..
1 a 520038823 Wheel and Tire ................................................................. .. 2 .. .. ..
1 a 520038881 Wheel and Tire ................................................................. .. .. 2 .. ..
1 a 520038874 Wheel and Tire ................................................................. .. .. .. 2 ..
2 518803694 Wheel ............................................................................... 2 .. .. .. 2
2 518803689 Wheel ............................................................................... .. 2 .. .. ..
2 518803627 Wheel ............................................................................... .. .. 2 2 2
3 b 505965590 Cushion Tire ..................................................................... 2 .. 2 .. ..
3 b 505965537 Cushion Tire ..................................................................... .. 2 .. 2 ..
3 c 505965541 Cushion Tire ..................................................................... 2 .. 2 .. ..
3 c 505965553 Cushion Tire ..................................................................... .. 2 .. 2 ..
3 d 505965532 Cushion Tire (21 x 7 x 15 Standard and Wide) ................ .. .. .. .. 2

3-12 ©2009 Yale Materials Handling Corporation A908


10-03 P14000

KEY:
A: ERC40-50GH (21 x 7 x 15)
B: ERC60-65GH (21 x 8 x 15)
C: ERC40-50GH (21 x 7 x 15 Wide)
D: ERC60-65GH (21 x 8 x 15 Wide)
E: ERC40-65GH
QTY
ITEM PART NO. DESCRIPTION A B C D E
3 a 505965501 Cushion Tire ..................................................................... 2 .. 2 .. ..
3 a 505965516 Cushion Tire ..................................................................... .. 2 .. 2 ..

FOOTNOTES:
a Electric Compound, Lugged Tread c Non-Marking Compound, Smooth Tread
b Electric Compound, Smooth Tread d Polyurethane Compound, Smooth Tread

A908 ©2009 Yale Materials Handling Corporation 3-13


P14000 10-03

NOTES

3-14 ©2009 Yale Materials Handling Corporation A908


SECTION 4

4 STEERING SYSTEM
CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

GEAR PUMP ................................................................................................................................................... 4-12


SHIFT LEVER ................................................................................................................................................. 4-4
STEER WHEEL AND TIRE ASSEMBLY ......................................................................................................... 4-20
STEERING AXLE ............................................................................................................................................ 4-16
OPTIONAL .................................................................................................................................................. 4-18
STEERING CONTROL UNIT .......................................................................................................................... 4-6
STEERING CYLINDER ................................................................................................................................... 4-10
STEERING HYDRAULICS .............................................................................................................................. 4-8
STEERING MOTOR ........................................................................................................................................ 4-14
STEERING POD ............................................................................................................................................. 4-2

A908 ©2009 Yale Materials Handling Corporation 4-1


P14001 10-03

STEERING POD (FIGURE 4-1)

4-2 ©2009 Yale Materials Handling Corporation A908


10-03 P14001

STEERING POD
ITEM PART NO. DESCRIPTION QTY
1 505977597 Bracket ........................................................................................................... 1
2 518796642 Latch ............................................................................................................... 1
3 505977589 Pin .................................................................................................................. 1
4 015416200 Cotter Pin ....................................................................................................... 1
5 580045338 Steering Wheel (With Spinner Knob) ............................................................. 1
5 580046399 Steering Wheel (Without Spinner Knob) ........................................................ 1
5 580058078 Knob ........................................................................................................... 1
6 a 580065002 Horn Button .................................................................................................... 1
7 580001077 Steering Pump (FP14003 [Page 4-6])........................................................... 1
8 059719100 Capscrew ....................................................................................................... 4
9 016104000 Washer ........................................................................................................... 4
10 015026400 Lockwasher .................................................................................................... 4
11 580023576 Steering Column ............................................................................................. 1
12 518794682 Nut .............................................................................................................. 1
13 580000284 Kit-Horn ...................................................................................................... 1
13 580041282 Rivet ....................................................................................................... 2
14 580028072 Sensor ........................................................................................................ 1
15 518807647 Lockwasher .................................................................................................... 4
16 504574275 Lever (Dual) (Forward/Reverse) (FP14002 [Page 4-4])................................ 1
17 505977550 Plate (Forward/Reverse) ................................................................................ 1
18 580025784 Switch (Forward/Reverse) .............................................................................. 2
19 932200902 Capscrew ....................................................................................................... 4
20 504225202 Screw (Forward/Reverse) .............................................................................. 4
21 500552902 Lockwasher (Forward/Reverse) ..................................................................... 8
22 032643500 Nut (Forward/Reverse) ................................................................................... 4
23 449001170 Capscrew (Forward/Reverse) ........................................................................ 4
24 449022018 Washer (Forward/Reverse) ............................................................................ 4
25 449021003 Washer (Forward/Reverse) ............................................................................ 4
26 580027136 Wire Harness (Shift Lever) (Forward/Reverse) .............................................. 1
27 520037801 Spring ............................................................................................................. 1
28 505977562 Shaft ............................................................................................................... 1
29 505977538 Plate ............................................................................................................... 2
30 449001014 Screw ............................................................................................................. 4
31 449022016 Lockwasher .................................................................................................... 4
32 580022964 Capscrew ....................................................................................................... 1
33 449015098 Nut .................................................................................................................. 1
34 505977566 Handle Grip (Latch) ........................................................................................ 1
35 504235265 Capscrew ....................................................................................................... 2
36 505977509 Rod ................................................................................................................. 1
37 504574273 Spring ............................................................................................................. 1
38 449021002 Washer ........................................................................................................... 1
39 504574274 Screw ............................................................................................................. 6
40 504503703 Cover .............................................................................................................. 1
41 504504703 Cover .............................................................................................................. 1
42 520045057 Plug ................................................................................................................ 1
43 580034132 Static Strap ..................................................................................................... 1

FOOTNOTES:
a Service with Horn Replacement Kit 524276062

A908 ©2009 Yale Materials Handling Corporation 4-3


P14002 10-03

SHIFT LEVER (FIGURE 4-2)

4-4 ©2009 Yale Materials Handling Corporation A908


10-03 P14002

SHIFT LEVER
ITEM PART NO. DESCRIPTION QTY
504574275 Lever ................................................................................................................... 1
1 504574276 Base ............................................................................................................... 1
2 504574277 Link ................................................................................................................. 1
3 505977569 Crank .............................................................................................................. 1
4 505977542 Crank .............................................................................................................. 1
5 505977598 Lever .............................................................................................................. 2
6 505977590 Screw ............................................................................................................. 4
7 449015112 Locknut ........................................................................................................... 4
8 580022130 Spring ............................................................................................................. 2
9 505977516 Bolt ................................................................................................................. 2
10 449015002 Nut .................................................................................................................. 2
11 505977500 Spring Washer ................................................................................................ 4
12 580054547 Bracket ................................................................................................................ 1
13 015026400 Lockwasher ......................................................................................................... 1
14 014970900 Nut ...................................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 4-5


P14003 10-03

STEERING CONTROL UNIT (FIGURE 4-3)

4-6 ©2009 Yale Materials Handling Corporation A908


10-03 P14003

STEERING CONTROL UNIT


ITEM PART NO. DESCRIPTION QTY
580001077 Steering Pump .................................................................................................... 1
1 518794667 Ball ................................................................................................................. 1
2 580002107 Stop ................................................................................................................ 1
3 580000350 Bearing ........................................................................................................... 1
4 580002113 Ring ................................................................................................................ 1
5 580000351 Pin (Cross) ..................................................................................................... 1
6 580002114 Kit-Spring ........................................................................................................ 1
7 ..... Spacer ............................................................................................................ 1
8 580000356 Plate ............................................................................................................... 1
9 ..... Gear Set ......................................................................................................... 1
10 580002115 End Cover ...................................................................................................... 1
11 580002116 Screw ............................................................................................................. 1
12 580000365 Screw ............................................................................................................. 4
13 ..... Relief Valve .................................................................................................... 1
14 580002117 Spring ......................................................................................................... 1
15 ..... Dust Seal ........................................................................................................ 1
16 ..... O-Ring ............................................................................................................ 3
17 ..... O-Ring ............................................................................................................ 5
580013351 Kit-Seal ............................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 4-7


P14004 10-03

STEERING HYDRAULICS (FIGURE 4-4)

4-8 ©2009 Yale Materials Handling Corporation A908


10-03 P14004

STEERING HYDRAULICS
ITEM PART NO. DESCRIPTION QTY
1 518793656 Hose Assy ........................................................................................................... 1
2 502056906 Clamp ................................................................................................................. 1
3 518807656 Hose Assy ........................................................................................................... 1
4 013405200 Fitting .................................................................................................................. 1
5 520043880 Hose Assy ........................................................................................................... 2
6 502625905 Hose Assy ........................................................................................................... 1
7 019905000 Nut ...................................................................................................................... 1
8 055485700 Fitting .................................................................................................................. 2
8 052645200 O-Ring ............................................................................................................ 1
9 504228214 Hose ................................................................................................................... 1
10 062159500 Clamp ................................................................................................................. 2
11 723689100 Fitting .................................................................................................................. 1
11 052645400 O-Ring ............................................................................................................ 1
12 312850032 Strap Clamp ........................................................................................................ 2
13 518796622 Bracket ................................................................................................................ 1
14 ..... Steering Cylinder (FP14005 [Page 4-10])......................................................... 1
15 520045096 Hose Assy (27.55 in., 30.94 in., 33.38 in. Battery Compartment) ....................... 2
15 518793665 Hose Assy (39.36 in. Battery Compartment) ...................................................... 2
16 580043481 Steering Motor (36/48V) (FP14008 [Page 4-14])............................................... 1
17 580000127 Gear Pump (FP14006 [Page 4-12])................................................................... 1
18 580043502 Bracket Wldmt .................................................................................................... 1
19 080143400 Motor Mount ........................................................................................................ 1
20 449001050 Capscrew ............................................................................................................ 1
21 518796686 Washer ............................................................................................................... 2
22 504226242 Washer ............................................................................................................... 2
23 449022016 Lockwasher ......................................................................................................... 2
24 057780800 Fitting .................................................................................................................. 1
24 052645300 O-Ring ............................................................................................................ 1
25 449015014 Nut ...................................................................................................................... 1
26 449001013 Capscrew ............................................................................................................ 2
27 504223274 O-Ring ................................................................................................................ 1
28 055486700 Capscrew ............................................................................................................ 2
29 015026400 Lockwasher ......................................................................................................... 2
30 501729901 Capscrew ............................................................................................................ 2
31 449022013 Lockwasher ......................................................................................................... 2
32 449015044 Nut ...................................................................................................................... 2
33 504228208 Bracket ................................................................................................................ 2
34 502056907 Clamp ................................................................................................................. 1
35 504228261 Strip Seal (Rubber) ............................................................................................. 2

A908 ©2009 Yale Materials Handling Corporation 4-9


P14005 10-03

STEERING CYLINDER (FIGURE 4-5)

ITEM PART NO. DESCRIPTION QTY


a 504225267 Steering Cylinder ................................................................................................ 1
b 580067718 Steering Cylinder ................................................................................................ 1
1 504227258 Tube Wldmt-Cylinder ...................................................................................... 1
2 504225242 Back-Up Ring ................................................................................................. 2
3 504236262 O-Ring ............................................................................................................ 2
4 504804790 Seal ................................................................................................................ 2
5 a 504225235 Cylinder Rod ................................................................................................... 1
5 b 580059921 Cylinder Rod ................................................................................................... 1
6 a 504225272 End Cap ......................................................................................................... 2
6 b 580067842 End Cap ......................................................................................................... 2
7 a 504225226 Rod Wiper ...................................................................................................... 2
7 b 524214603 Rod Wiper ...................................................................................................... 2
8 052674100 O-Ring ............................................................................................................ 2
9 504305701 Piston Seal ..................................................................................................... 1
a 580026957 Kit-Seal ............................................................................................................... 1
b 580060036 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a → S/N A908N03647D b S/N A908N03648D →

4-10 ©2009 Yale Materials Handling Corporation A908


10-03 P14005

NOTES

A908 ©2009 Yale Materials Handling Corporation 4-11


P14006 10-03

GEAR PUMP (FIGURE 4-6)

4-12 ©2009 Yale Materials Handling Corporation A908


10-03 P14006

GEAR PUMP
ITEM PART NO. DESCRIPTION QTY
580000127 Gear Pump ......................................................................................................... 1
1 580000821 Screw ............................................................................................................. 8
2 519249804 Kit-Gasket ....................................................................................................... 1
3 131635419 Needle Bearing ............................................................................................... 4
4 503144800 Snap Ring ....................................................................................................... 2
5 515685804 Gear ............................................................................................................... 3
6 504226234 Drive Shaft ...................................................................................................... 1
7 515686846 Drive Shaft ...................................................................................................... 1
8 515689803 Pin .................................................................................................................. 2
9 519729801 Plug ................................................................................................................ 1
10 506395589 Key ................................................................................................................. 2

A908 ©2009 Yale Materials Handling Corporation 4-13


P14008 10-03

STEERING MOTOR (FIGURE 4-7)

4-14 ©2009 Yale Materials Handling Corporation A908


10-03 P14008

STEERING MOTOR
ITEM PART NO. DESCRIPTION QTY
1 580043481 Steering Motor .................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 4-15


P14010 10-03

STEERING AXLE (FIGURE 4-8)

4-16 ©2009 Yale Materials Handling Corporation A908


10-03 P14010

STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
1 504227280 Steering Axle (Frame) ......................................................................................... 1
2 065267300 Nut ...................................................................................................................... 2
3 580011755 Spindle (RH) ....................................................................................................... 1
3 580011756 Spindle (LH) ........................................................................................................ 1
4 ..... Steering Cylinder (FP14005 [Page 4-10])......................................................... 1
5 311323023 Capscrew ............................................................................................................ 4
6 015918200 Snap Ring ........................................................................................................... 4
7 580052360 Pin ....................................................................................................................... 2
8 504224271 Boot .................................................................................................................... 2
9 062159700 Clamp ................................................................................................................. 2
10 502056904 Clamp (Hose) ...................................................................................................... 2
11 504224219 Tie Rod ............................................................................................................... 2
11 504224264 Bushing .......................................................................................................... 1
12 015418400 Cotter Pin ............................................................................................................ 2
13 022784400 Grease Fitting ..................................................................................................... 2
14 931014904 Capscrew ............................................................................................................ 6
15 504224285 Bearing Cap ........................................................................................................ 2
16 504224222 Shim (0.005 in.) .................................................................................................. AR
16 504224232 Shim (0.007 in.) .................................................................................................. AR
16 504224292 Shim (0.020 in.) .................................................................................................. AR
17 504225236 O-Ring ................................................................................................................ 2
18 065001000 Bearing Cone ...................................................................................................... 2
18 065000900 Bearing Cup ........................................................................................................ 2
19 504224242 Seal ..................................................................................................................... 2
20 502029903 Bearing Cup ........................................................................................................ 4
20 502029902 Bearing Cone ...................................................................................................... 2
21 015418600 Cotter Pin ............................................................................................................ 2
22 504227283 Cap ..................................................................................................................... 2
23 580010477 Nut ...................................................................................................................... 2
24 580010476 Washer ............................................................................................................... 2
25 ..... Tire Assembly (FP14011 [Page 4-20]).............................................................. 2
26 504224217 Wear Sleeve ....................................................................................................... 2
27 504224218 Seal ..................................................................................................................... 2
28 909882405 Nut ...................................................................................................................... 4
29 449021010 Washer ............................................................................................................... 8
30 504224298 Seal ..................................................................................................................... 2
31 504224231 Wear Sleeve ....................................................................................................... 2
32 059695500 Bearing Cup ........................................................................................................ 2
32 059695600 Bearing Cone ...................................................................................................... 2
33 504224266 Plug ..................................................................................................................... 2
34 504224214 Plate .................................................................................................................... 2
35 502565903 Capscrew ............................................................................................................ 4
36 504224240 Rubber Mount ..................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 4-17


P17592 08-06

STEERING AXLE (FIGURE 4-9)


OPTIONAL

4-18 ©2009 Yale Materials Handling Corporation A908


08-06 P17592

STEERING AXLE
OPTIONAL

ITEM PART NO. DESCRIPTION QTY


580026173 Steering Axle (Assembly) ................................................................................... 1
1 580055805 Steering Axle (Frame) .................................................................................... 1
2 580011755 Spindle (RH) ................................................................................................... 1
2 580011756 Spindle (LH) ................................................................................................... 1
3 065267300 Nut .................................................................................................................. 2
4 580067718 Steering Cylinder ............................................................................................ 1
5 311323023 Capscrew ....................................................................................................... 4
6 015918200 Snap Ring ....................................................................................................... 4
7 580052360 Pin .................................................................................................................. 2
8 504224271 Boot ................................................................................................................ 2
9 062159700 Clamp ............................................................................................................. 2
10 502056904 Clamp (Hose) ................................................................................................. 2
11 504224219 Tie Rod ........................................................................................................... 2
11 504224264 Bushing ...................................................................................................... 1
12 015418400 Cotter Pin ....................................................................................................... 2
13 022784400 Grease Fitting ................................................................................................. 2
14 931014904 Capscrew ....................................................................................................... 6
15 504224285 Bearing Cap ................................................................................................... 2
16 504224222 Shim (0.005 in.) .............................................................................................. AR
16 504224232 Shim (0.007 in.) .............................................................................................. AR
16 504224292 Shim (0.020 in.) .............................................................................................. AR
17 504225236 O-Ring ............................................................................................................ 2
18 065001000 Bearing Cone ................................................................................................. 1
18 065000900 Bearing Cup ................................................................................................... 1
19 504224242 Seal ................................................................................................................ 2
20 015631500 Grease Fitting ................................................................................................. 2
21 504224298 Seal ................................................................................................................ 2
22 504224231 Wear Sleeve ................................................................................................... 2
23 059695500 Bearing Cup ................................................................................................... 1
23 059695600 Bearing Cone ................................................................................................. 1
24 504224266 Plug ................................................................................................................ 2
25 449021010 Washer ............................................................................................................... 8
26 502565903 Capscrew ............................................................................................................ 4
27 580035563 Rubber Mount ..................................................................................................... 2
28 580002046 Rubber Mount ..................................................................................................... 2
29 580048175 Plate .................................................................................................................... 2
30 909882405 Nut ...................................................................................................................... 4
31 504224218 Seal ..................................................................................................................... 2
32 504224217 Wear Sleeve ....................................................................................................... 2
33 502029903 Bearing Cup ........................................................................................................ 4
33 502029902 Bearing Cone ...................................................................................................... 4
34 015418600 Cotter Pin ............................................................................................................ 2
35 504227283 Cap ..................................................................................................................... 2
36 580010477 Nut ...................................................................................................................... 2
37 580010476 Washer ............................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 4-19


P14011 10-03

STEER WHEEL AND TIRE ASSEMBLY (FIGURE 4-10)

KEY:
A: ERC40-50GH (16 x 5 x 10.5)
B: ERC40-65GH (16 x 6 x 10.5)
QTY
ITEM PART NO. DESCRIPTION A B
1 b 580010817 Wheel and Tire ........................................................................................... 2 ..
1 b 580010818 Wheel and Tire ........................................................................................... .. 2
1 c 580010816 Wheel and Tire ........................................................................................... .. 2
1 c 580081160 Wheel and Tire ........................................................................................... 2 ..
1 d 580010821 Wheel and Tire ........................................................................................... .. 2
1 a 580010819 Wheel and Tire ........................................................................................... 2 ..
1 a 580010820 Wheel and Tire ........................................................................................... .. 2
2 580010474 Wheel ......................................................................................................... 2 2
3 b 504227292 Cushion Tire ............................................................................................... 2 ..
3 b 504227279 Cushion Tire ............................................................................................... .. 2
3 c 504227259 Cushion Tire ............................................................................................... .. 2
3 c 580080843 Cushion Tire ............................................................................................... 2 ..
3 d 504227206 Cushion Tire ............................................................................................... .. 2
3 a 504227238 Cushion Tire ............................................................................................... 2 ..
3 a 504227223 Cushion Tire ............................................................................................... .. 2

FOOTNOTES:
a Electric Compound, Lugged Tread c Non-Marking Compound, Smooth Tread
b Electric Compound, Smooth Tread d Polyurethane Compound, Smooth Tread

4-20 ©2009 Yale Materials Handling Corporation A908


SECTION 5

5 BRAKE SYSTEM
CONTENTS

SECTION 5
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY
→ S/N A908N04981D ................................................................................................................................ 5-6
S/N A908N04982D → ................................................................................................................................ 5-8
BRAKE PEDAL ................................................................................................................................................ 5-2
BRAKE SWITCH HARNESS ........................................................................................................................... 5-26
MASTER CYLINDER ...................................................................................................................................... 5-4
PARK BRAKE
SEAT ACTUATED ....................................................................................................................................... 5-10
PARK BRAKE LINKAGE
LEVER ACTUATED .................................................................................................................................... 5-12
SEAT ACTUATED (→ S/N A908V02782C) ............................................................................................... 5-16
SEAT ACTUATED (S/N A908V02783C ↔ S/N A908N06029E) ................................................................ 5-18
SEAT ACTUATED (S/N A908N06030E →) ............................................................................................... 5-22

A908 ©2009 Yale Materials Handling Corporation 5-1


P14012 10-03

BRAKE PEDAL (FIGURE 5-1)

5-2 ©2009 Yale Materials Handling Corporation A908


10-03 P14012

BRAKE PEDAL
ITEM PART NO. DESCRIPTION QTY
1 520046880 Brake Pedal ........................................................................................................ 1
2 504224226 Bushing .......................................................................................................... 2
3 449022013 Lockwasher ......................................................................................................... 2
4 518795619 Tube Assy ........................................................................................................... 1
5 502398908 Washer ............................................................................................................... 1
6 449001310 Capscrew ............................................................................................................ 1
7 504225240 Nut ...................................................................................................................... 1
8 449001302 Capscrew ............................................................................................................ 1
9 449015044 Nut ...................................................................................................................... 3
10 505963537 Master Cylinder (FP14013 [Page 5-4]).............................................................. 1
11 449001302 Capscrew ............................................................................................................ 2
12 505966598 Spring ................................................................................................................. 1
13 580008780 Bolt ...................................................................................................................... 1
14 449021006 Washer ............................................................................................................... 2
15 449015098 Nut ...................................................................................................................... 1
16 505972532 Pressure Switch .................................................................................................. 1
17 505966570 Tube Assy ........................................................................................................... 1
18 a 580001623 Tube Assy ........................................................................................................... 1
18 b 580082352 Tube Assy ........................................................................................................... 2
19 900001201 Pad ..................................................................................................................... 1
20 502079902 Fitting .................................................................................................................. 1
21 013376100 Fitting .................................................................................................................. 1
22 a 580001624 Tube Assy ........................................................................................................... 1
22 b 580070486 Tube Assy ........................................................................................................... 1
23 580033689 Bracket (Relay) ................................................................................................... 1
24 449001121 Capscrew ............................................................................................................ 1
25 580017101 Washer ............................................................................................................... 2
26 449022018 Washer ............................................................................................................... 1
27 449015002 Nut ...................................................................................................................... 1
28 580008812 Relay (12 Volt) .................................................................................................... 1
29 502632907 Screw .................................................................................................................. 2
30 016103100 Washer ............................................................................................................... 2
31 015027700 Lockwasher ......................................................................................................... 2
32 021197300 Nut ...................................................................................................................... 2
33 504070790 Strap Clamp ........................................................................................................ 4
34 580007783 Splice .................................................................................................................. 1
35 505968565 Heat Shrink ......................................................................................................... 1
36 580049058 Wire Harness (FP14753 [Page 5-26])............................................................... 1

FOOTNOTES:
a → 7/2005 b 7/2005 →

A908 ©2009 Yale Materials Handling Corporation 5-3


P14013 10-03

MASTER CYLINDER (FIGURE 5-2)

5-4 ©2009 Yale Materials Handling Corporation A908


10-03 P14013

MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
505963537 Master Cylinder ................................................................................................... 1
1 505963544 Piston ............................................................................................................. 1
2 505963540 Pin .................................................................................................................. 1
3 505963519 Reservoir ........................................................................................................ 1
4 505963583 Cap ............................................................................................................. 1
5 505964540 Push Rod ........................................................................................................ 1
6 505964578 Dust Cover ..................................................................................................... 1
7 505964586 Lockwasher .................................................................................................... 1
8 505964597 Snap Ring ....................................................................................................... 1
9 505964577 Clevis .............................................................................................................. 1
10 505963565 Piston ............................................................................................................. 1
11 ..... Seal ................................................................................................................ 2
12 ..... Seal ................................................................................................................ 2
505963564 Kit-Seal ............................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 5-5


P14014 10-03

BRAKE ASSEMBLY (FIGURE 5-3)


(→ S/N A908N04981D)

5-6 ©2009 Yale Materials Handling Corporation A908


10-03 P14014

BRAKE ASSEMBLY
(→ S/N A908N04981D)
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
580021710 Brake Assembly ......................................................................................... 1 ..
580021716 Brake Assembly ......................................................................................... .. 1
1 505963500 Wheel Cylinder ...................................................................................... 1 1
2 505963578 Kit-Repair Wheel Cylinder ................................................................. 1 1
2 936302302 Kit-Repair Wheel Cylinder ............................................................. 1 1
3 900488834 Bleeder Screw ................................................................................... 1 1
4 900488835 Cap .................................................................................................... 1 1
5 ..... Plug ................................................................................................... 1 1
6 900488827 Cover ..................................................................................................... 1 1
7 580059825 Kit-Brake Shoe (RH) .............................................................................. 1 ..
7 580059824 Kit-Brake Shoe (LH) ............................................................................... .. 1
8 904258300 Kit-Hold Down ........................................................................................ 1 1
9 913589300 Kit-Spring ............................................................................................... 2 2
10 518798674 Parking Brake Cable .............................................................................. .. 1
10 518798647 Parking Brake Cable .............................................................................. 1 ..
11 580030135 Backplate ............................................................................................... 1 ..
11 580030134 Backplate ............................................................................................... .. 1
12 903198401 Parking Brake ........................................................................................ .. 1
12 903198402 Kit-Park Brake ........................................................................................ 1 ..
12 900488822 Bracket .............................................................................................. 1 ..
12 900488821 Strut ................................................................................................... .. 1
13 900488812 Lever ...................................................................................................... 1 ..
13 900488811 Lever ...................................................................................................... .. 1
14 900488816 Spring .................................................................................................... 1 1
15 900488838 Cable Assy ............................................................................................. 1 1
16 900488825 Bolt ......................................................................................................... 2 2
17 ..... Nut ......................................................................................................... 1 1
18 ..... Washer .................................................................................................. 1 1
19 900488817 Wear Plate ............................................................................................. 1 1
20 900488826 Snap Ring .............................................................................................. 1 1
21 900488810 Adjuster .................................................................................................. 1 ..
21 900488809 Adjuster .................................................................................................. .. 1
22 ..... Sheave ................................................................................................... 1 1
23 ..... Pin .......................................................................................................... 1 1
919139450 Kit-Sheave .................................................................................................. 1 1

A908 ©2009 Yale Materials Handling Corporation 5-7


P16989 03-06

BRAKE ASSEMBLY (FIGURE 5-4)


(S/N A908N04982D →)

5-8 ©2009 Yale Materials Handling Corporation A908


03-06 P16989

BRAKE ASSEMBLY
(S/N A908N04982D →)
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
580073948 Brake Assembly (RH) ................................................................................. 1 ..
580073947 Brake Assembly (LH) ................................................................................. .. 1
1 900488803 Wheel Cylinder ...................................................................................... 1 1
2 580073946 Body .................................................................................................. 1 1
3 ..... Piston ................................................................................................ 2 2
4 ..... Cup .................................................................................................... 2 2
5 ..... Spring ................................................................................................ 1 1
6 ..... Boot ................................................................................................... 2 2
7 900488834 Bleeder Screw ................................................................................... 1 1
8 900488835 Cap .................................................................................................... 1 1
9 900488827 Cover ..................................................................................................... 1 1
10 518798674 Parking Brake Cable (LH) ...................................................................... .. 1
10 518798647 Parking Brake Cable (RH) ..................................................................... 1 ..
11 580030135 Backplate (RH) ...................................................................................... 1 ..
11 580030134 Backplate (LH) ....................................................................................... .. 1
12 900488808 Parking Brake Lever (RH) ...................................................................... 1 ..
12 900488807 Parking Brake Lever (LH) ...................................................................... .. 1
13 900488804 Spring .................................................................................................... 1 1
14 900488822 Bracket (RH) .......................................................................................... 1 ..
14 900488821 Strut (LH) ............................................................................................... .. 1
15 900488823 Washer .................................................................................................. 1 1
16 900488824 Retainer ................................................................................................. 1 1
17 ..... Nut ......................................................................................................... 1 1
18 580059825 Kit-Brake Shoe (RH) .............................................................................. 1 ..
18 580059824 Kit-Brake Shoe (LH) ............................................................................... .. 1
19 904258300 Kit-Hold Down ........................................................................................ 1 1
20 900488826 Snap Ring .............................................................................................. 1 1
21 900488810 Adjuster (RH) ......................................................................................... 1 ..
21 900488809 Adjuster (LH) .......................................................................................... .. 1
22 900488838 Cable Assy ............................................................................................. 1 1
23 919139450 Kit-Sheave ............................................................................................. 1 1
23 901202806 Sheave .............................................................................................. 1 1
23 901202808 Washer .............................................................................................. 1 1
24 ..... Pin .......................................................................................................... 1 1
25 900488817 Wear Plate ............................................................................................. 1 1
26 913589300 Kit-Spring ............................................................................................... 2 2
27 900488812 Lever (RH) ............................................................................................. 1 ..
27 900488811 Lever (LH) .............................................................................................. .. 1
28 900488816 Spring .................................................................................................... 1 1
29 900488825 Bolt ......................................................................................................... 2 2
903198401 Parking Brake (LH) ..................................................................................... .. 1
903198402 Kit-Park Brake (RH) ................................................................................... 1 ..
912761401 Kit-Adjuster (LH) ......................................................................................... .. 1
912761402 Kit-Self Adjusting (RH) ............................................................................... 1 ..

A908 ©2009 Yale Materials Handling Corporation 5-9


P14015 10-03

PARK BRAKE (FIGURE 5-5)


SEAT ACTUATED

5-10 ©2009 Yale Materials Handling Corporation A908


10-03 P14015

PARK BRAKE
SEAT ACTUATED

ITEM PART NO. DESCRIPTION QTY


580026023 Brake Assembly .................................................................................................. 1
1 580044123 Lever .............................................................................................................. 1
2 519412823 Brake Shoe ..................................................................................................... 1
3 580044124 Return Spring ................................................................................................. 1
4 580044121 Backplate ........................................................................................................ 1
5 580044122 Retaining Ring ................................................................................................ 1

A908 ©2009 Yale Materials Handling Corporation 5-11


P14123 10-03

PARK BRAKE LINKAGE (FIGURE 5-6)


LEVER ACTUATED

5-12 ©2009 Yale Materials Handling Corporation A908


10-03 P14123

PARK BRAKE LINKAGE


LEVER ACTUATED

ITEM PART NO. DESCRIPTION QTY


1 580038264 Handle ................................................................................................................ 1
2 580038265 Bracket ................................................................................................................ 1
3 501729905 Capscrew ............................................................................................................ 2
4 449015014 Nut ...................................................................................................................... 6
5 449021001 Washer ............................................................................................................... 4
6 449022016 Lockwasher ......................................................................................................... 6
7 580011065 Parking Brake Cable ........................................................................................... 1
8 014936000 Nut ...................................................................................................................... 1
9 580011158 Pin ....................................................................................................................... 1
10 015414700 Cotter Pin ............................................................................................................ 1
11 505972586 Nut (Foldover) ..................................................................................................... 2
12 449001272 Capscrew ............................................................................................................ 2
13 520048801 Spring ................................................................................................................. 1
14 518792694 Pad ..................................................................................................................... 1
15 520053800 Brake Pedal ........................................................................................................ 1
15 504224226 Bushing .......................................................................................................... 2
16 518792637 Spring ................................................................................................................. 1
17 520048802 Bracket ................................................................................................................ 1
18 520045394 Parking Brake Lever ........................................................................................... 1
19 015415900 Cotter Pin ....................................................................................................... 1
20 518798631 Spacer ............................................................................................................ 2
21 518798644 Pin .................................................................................................................. 1
22 518798630 Spacer ............................................................................................................ 1
23 518798608 Spacer ............................................................................................................ 1
24 518798621 Clamp ............................................................................................................. 2
25 502137903 Lockwasher ......................................................................................................... 1
26 449001072 Capscrew ............................................................................................................ 2
27 518806628 Retainer .............................................................................................................. 2
28 518792697 Pin ....................................................................................................................... 2
29 015416200 Cotter Pin ............................................................................................................ 2
30 518806656 Bar ...................................................................................................................... 2
31 a 580010970 Plate .................................................................................................................... 1
32 580025785 Switch ................................................................................................................. 1
33 504225201 Screw .................................................................................................................. 2
34 032643500 Nut ...................................................................................................................... 2
35 504226282 Washer ............................................................................................................... 2
36 500552902 Lockwasher ......................................................................................................... 2
37 518792662 Capscrew ............................................................................................................ 1
38 518792622 Tube Assy ........................................................................................................... 1
39 502398908 Washer ............................................................................................................... 1
40 751199100 Insulator .............................................................................................................. 1
41 504225240 Nut ...................................................................................................................... 1
42 150013843 Locknut ............................................................................................................... 2
43 504226242 Washer ............................................................................................................... 2
44 520048804 Plate .................................................................................................................... 1
45 449001014 Screw .................................................................................................................. 2
46 a 504238298 Locknut ............................................................................................................... 1
47 a 940600907 Washer ............................................................................................................... 1
48 a 449021003 Washer ............................................................................................................... 1
49 a 580011958 Spacer ................................................................................................................ 1

A908 ©2009 Yale Materials Handling Corporation 5-13


P14123 10-03

PARK BRAKE LINKAGE


LEVER ACTUATED

ITEM PART NO. DESCRIPTION QTY


50 a 580011005 Bracket ................................................................................................................ 1
51 a 580016671 Capscrew ............................................................................................................ 1
52 016104000 Washer ............................................................................................................... 2
52 016103700 Washer (Alternate Part) ...................................................................................... 1
53 518798674 Parking Brake Cable (LH) ................................................................................... 1
53 518798647 Parking Brake Cable (RH) .................................................................................. 1
54 502398901 Washer ............................................................................................................... 1
55 580014572 Clamp ................................................................................................................. 1
56 504233274 Capscrew ............................................................................................................ 1
57 a 449022018 Washer ............................................................................................................... 1
58 505974532 Spring Washer .................................................................................................... 1
59 580016692 Capscrew ............................................................................................................ 1
60 b 580071448 Plate .................................................................................................................... 1
61 b 580071174 Bolt ...................................................................................................................... 1
62 b 580011005 Bracket ................................................................................................................ 1
63 b 504226242 Washer ............................................................................................................... 1
64 b 504238298 Locknut ............................................................................................................... 1

FOOTNOTES:
a → S/N A908N04576D b S/N A908N04577D →

5-14 ©2009 Yale Materials Handling Corporation A908


10-03 P14123

NOTES

A908 ©2009 Yale Materials Handling Corporation 5-15


P14016 10-03

PARK BRAKE LINKAGE (FIGURE 5-7)


SEAT ACTUATED (→ S/N A908V02782C)

5-16 ©2009 Yale Materials Handling Corporation A908


10-03 P14016

PARK BRAKE LINKAGE


SEAT ACTUATED (→ S/N A908V02782C)

ITEM PART NO. DESCRIPTION QTY


1 580043953 Controller ............................................................................................................ 1
1 580070485 Bracket (Controller) (Not Illustrated) ................................................................... 1
2 940004903 Washer ............................................................................................................... 4
3 931001911 Capscrew ............................................................................................................ 2
4 449022019 Lockwasher ......................................................................................................... 2
5 449015012 Nut ...................................................................................................................... 2
6 580026710 Spacer ................................................................................................................ 1
7 580026023 Brake Assembly (FP14015 [Page 5-10])........................................................... 1
8 580022964 Capscrew ............................................................................................................ 4
9 449022016 Lockwasher ......................................................................................................... 4
10 580024594 Bracket ................................................................................................................ 1
11 506395587 Capscrew ............................................................................................................ 2
12 580024615 Solenoid .............................................................................................................. 1
13 580019963 Pin ....................................................................................................................... 1
14 580026711 Clevis .................................................................................................................. 1
15 014970900 Nut ...................................................................................................................... 1
16 518793608 Spring ................................................................................................................. 1
17 520045051 Pin ....................................................................................................................... 1
18 580000868 Lockring .............................................................................................................. 2
19 580026170 Brake Drum ......................................................................................................... 1
20 580051881 Spacer ................................................................................................................ 1
21 580031291 Washer ............................................................................................................... 1
22 449022017 Lockwasher ......................................................................................................... 1
23 449001296 Capscrew ............................................................................................................ 1

A908 ©2009 Yale Materials Handling Corporation 5-17


P15357 10-04

PARK BRAKE LINKAGE (FIGURE 5-8)


SEAT ACTUATED (S/N A908V02783C ↔ S/N A908N06029E)

5-18 ©2009 Yale Materials Handling Corporation A908


10-04 P15357

PARK BRAKE LINKAGE


SEAT ACTUATED (S/N A908V02783C ↔ S/N A908N06029E)

ITEM PART NO. DESCRIPTION QTY


1 580054421 Nut ...................................................................................................................... 1
2 580055869 Disk Spring ......................................................................................................... 2
3 449015044 Nut ...................................................................................................................... 2
4 080024200 Nut ...................................................................................................................... 1
5 052643200 Connector ........................................................................................................... 1
5 052645200 O-Ring ............................................................................................................ 1
6 580057743 Bracket ................................................................................................................ 1
7 449015014 Nut ...................................................................................................................... 3
8 449021001 Washer ............................................................................................................... 2
9 449022016 Lockwasher ......................................................................................................... 6
10 580032373 Capscrew ............................................................................................................ 2
11 580083407 Guide .................................................................................................................. 1
12 580058389 Bracket ................................................................................................................ 1
13 032643500 Nut ...................................................................................................................... 2
14 500030902 Lockwasher ......................................................................................................... 2
15 504225202 Screw .................................................................................................................. 4
16 504226282 Washer ............................................................................................................... 4
17 580025786 Switch ................................................................................................................. 1
18 580060918 Plate .................................................................................................................... 1
19 580073790 Nut ...................................................................................................................... 2
20 449015024 Nut ...................................................................................................................... 1
21 580014156 Pin ....................................................................................................................... 2
22 580000868 Lockring .............................................................................................................. 3
23 580026170 Brake Drum ......................................................................................................... 1
24 580022964 Capscrew ............................................................................................................ 4
25 580026023 Brake Assembly .................................................................................................. 1
26 940004903 Washer ............................................................................................................... 4
27 505970501 Washer ............................................................................................................... 1
28 449022017 Lockwasher ......................................................................................................... 1
29 449001296 Capscrew ............................................................................................................ 1
30 520045051 Pin ....................................................................................................................... 1
31 580057741 Stud .................................................................................................................... 1
32 504235219 Cup ..................................................................................................................... 1
33 580057742 Spring ................................................................................................................. 1
34 057043500 Roll Pin ............................................................................................................... 5
35 580057739 Bracket ................................................................................................................ 1
36 506395587 Capscrew ............................................................................................................ 2
37 580057747 Cable (Brake) ...................................................................................................... 1
38 518796657 Capscrew ............................................................................................................ 2
39 580053196 Wire Stop ............................................................................................................ 1
40 580076670 Handle ................................................................................................................ 1
41 014970900 Nut ...................................................................................................................... 1
42 580057740 Clevis .................................................................................................................. 1
43 580057744 Link ..................................................................................................................... 1
44 580059360 Solenoid .............................................................................................................. 1
45 449001014 Screw .................................................................................................................. 1
46 504226242 Washer ............................................................................................................... 1
47 449001135 Capscrew ............................................................................................................ 2
48 580051881 Spacer ................................................................................................................ 1
49 014936600 Nut ...................................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 5-19


P15357 10-04

PARK BRAKE LINKAGE


SEAT ACTUATED (S/N A908V02783C ↔ S/N A908N06029E)

ITEM PART NO. DESCRIPTION QTY


50 580043953 Controller ............................................................................................................ 1
50 520038850 Connector ....................................................................................................... 1
50 580001849 Connector ....................................................................................................... 1
51 449022019 Lockwasher ......................................................................................................... 2
52 449015012 Nut ...................................................................................................................... 2
a 580057360 Kit-Repair Parking Brake (Manual Brake Release) ............................................ 1

FOOTNOTES:
a Not Illustrated

5-20 ©2009 Yale Materials Handling Corporation A908


10-04 P15357

NOTES

A908 ©2009 Yale Materials Handling Corporation 5-21


P18629 01-07

PARK BRAKE LINKAGE (FIGURE 5-9)


SEAT ACTUATED (S/N A908N06030E →)

5-22 ©2009 Yale Materials Handling Corporation A908


01-07 P18629

PARK BRAKE LINKAGE


SEAT ACTUATED (S/N A908N06030E →)

ITEM PART NO. DESCRIPTION QTY


1 580054421 Nut ...................................................................................................................... 1
2 580055869 Disk Spring ......................................................................................................... 2
3 449015044 Nut ...................................................................................................................... 2
4 080024200 Nut ...................................................................................................................... 1
5 052643200 Connector ........................................................................................................... 1
5 052645200 O-Ring ............................................................................................................ 1
6 580057743 Bracket ................................................................................................................ 1
7 449015014 Nut ...................................................................................................................... 3
8 449021001 Washer ............................................................................................................... 2
9 449022016 Lockwasher ......................................................................................................... 6
10 580032373 Capscrew ............................................................................................................ 2
11 580083407 Guide .................................................................................................................. 1
12 580057739 Bracket ................................................................................................................ 1
13 580021175 Clamp ................................................................................................................. 1
14 580024496 Throttle Cable ..................................................................................................... 2
15 449022018 Washer ............................................................................................................... 2
16 449001412 Capscrew ............................................................................................................ 2
17 580022964 Capscrew ............................................................................................................ 4
18 505970501 Washer ............................................................................................................... 1
19 449022017 Lockwasher ......................................................................................................... 1
20 449001296 Capscrew ............................................................................................................ 1
21 580026170 Brake Drum ......................................................................................................... 1
22 580026023 Brake Assembly .................................................................................................. 1
23 449015012 Nut ...................................................................................................................... 2
24 504235219 Cup ..................................................................................................................... 1
25 580057742 Spring ................................................................................................................. 1
26 057043500 Roll Pin ............................................................................................................... 5
27 580057739 Bracket ................................................................................................................ 1
28 506395587 Capscrew ............................................................................................................ 2
29 580057747 Cable (Brake) ...................................................................................................... 1
30 518796657 Capscrew ............................................................................................................ 2
31 580053196 Wire Stop ............................................................................................................ 1
32 580076670 Handle ................................................................................................................ 1
33 940004903 Washer ............................................................................................................... 4
34 449022019 Lockwasher ......................................................................................................... 2
35 449001135 Capscrew ............................................................................................................ 2
36 580072128 Switch ................................................................................................................. 1
37 580057744 Link ..................................................................................................................... 1
38 520045051 Pin ....................................................................................................................... 1
39 580057740 Clevis .................................................................................................................. 1
40 580082279 Plate (Tapped) .................................................................................................... 1
41 580000868 Lockring .............................................................................................................. 3
42 580059360 Solenoid .............................................................................................................. 1
43 580019963 Pin ....................................................................................................................... 1
44 014970900 Nut ...................................................................................................................... 1
45 449001014 Screw .................................................................................................................. 1
46 504226242 Washer ............................................................................................................... 1
47 580051881 Spacer ................................................................................................................ 1
48 014936600 Nut ...................................................................................................................... 2
49 580043953 Controller ............................................................................................................ 1

A908 ©2009 Yale Materials Handling Corporation 5-23


P18629 01-07

PARK BRAKE LINKAGE


SEAT ACTUATED (S/N A908N06030E →)

ITEM PART NO. DESCRIPTION QTY


49 520038850 Connector ....................................................................................................... 1
49 580001849 Connector ....................................................................................................... 1
50 449022019 Lockwasher ......................................................................................................... 2
a 580057360 Kit-Repair Parking Brake (Manual Brake Release) ............................................ 1

FOOTNOTES:
a Not Illustrated

5-24 ©2009 Yale Materials Handling Corporation A908


01-07 P18629

NOTES

A908 ©2009 Yale Materials Handling Corporation 5-25


P14753 07-04

BRAKE SWITCH HARNESS (FIGURE 5-10)

5-26 ©2009 Yale Materials Handling Corporation A908


07-04 P14753

BRAKE SWITCH HARNESS


ITEM PART NO. DESCRIPTION QTY
580049058 Wire Harness ...................................................................................................... 1
1 505968524 Terminal ......................................................................................................... 2
2 520045064 Connector Body .............................................................................................. 1
3 504450740 Connector Body .............................................................................................. 2
4 504450761 Terminal ......................................................................................................... 2
5 520038868 Terminal ......................................................................................................... 1
6 500383908 Terminal ......................................................................................................... 2
7 504060718 Terminal ......................................................................................................... 1
8 504231204 Heat Shrink ..................................................................................................... 1
9 505968565 Heat Shrink ..................................................................................................... 2
10 580008382 Rectifier .......................................................................................................... 2
11 518806610 Connector ....................................................................................................... 1
12 518806687 Connector ....................................................................................................... 1
13 505968566 Plug ................................................................................................................ 2
14 505968568 Terminal (Socket) ........................................................................................... 5
15 518803678 Connector ....................................................................................................... 1
16 518806641 Connector ....................................................................................................... 1
17 505968514 Terminal (Pin) ................................................................................................. 5

A908 ©2009 Yale Materials Handling Corporation 5-27


P14753 07-04

NOTES

5-28 ©2009 Yale Materials Handling Corporation A908


SECTION 6

6 HYDRAULIC SYSTEM
CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUXILIARY SECTION
HIGH FLOW - ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →) ......................... 6-54
STANDARD FLOW - ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →) .............. 6-52
ELECTRONIC HYDRAULIC CONTROL VALVE ASSEMBLY
S/N A908N03342C → ................................................................................................................................ 6-48
ELECTRONIC HYDRAULIC CONTROL VALVE ATTACHING PARTS
S/N A908N03342C → ................................................................................................................................ 6-46
HYDRAULIC CONTROL VALVE
FOUR FUNCTION - MANUAL HYDRAULICS ............................................................................................ 6-42
THREE FUNCTION - MANUAL HYDRAULICS .......................................................................................... 6-38
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
MANUAL HYDRAULICS - SHEET 1 0F 2 ................................................................................................... 6-32
MANUAL HYDRAULICS - SHEET 2 0F 2 ................................................................................................... 6-36
HYDRAULIC FILTER
S/N A908N03342C → ................................................................................................................................ 6-60
HYDRAULIC GEAR PUMP
6/2005 → .................................................................................................................................................... 6-20
HYDRAULIC HAND LEVERS
MANUAL HYDRAULICS ............................................................................................................................. 6-28
HYDRAULIC PUMP
12 CC .......................................................................................................................................................... 6-13
19 CC (→ 7/2005) ...................................................................................................................................... 6-14
19 CC - LOW NOISE ................................................................................................................................... 6-16
HYDRAULIC PUMP MOTOR
AC ............................................................................................................................................................... 6-18
OPEN CONSTRUCTION - WITH BWI AND TEMPERATURE SENSOR ................................................... 6-22
OPEN CONSTRUCTION - WITH BWI AND TEMPERATURE SENSOR ................................................... 6-24
HYDRAULIC PUMP MOTOR MOUNT ............................................................................................................ 6-26
HYDRAULIC SUPPLY AND RETURN
ELECTRONIC HYDRAULICS (S/N A908N03342C →) ............................................................................. 6-10
MANUAL HYDRAULICS (→ 7/2005) ......................................................................................................... 6-2
MANUAL HYDRAULICS (7/2005 →) ......................................................................................................... 6-6
HYDRAULIC TANK AND ATTACHING PARTS
→ S/N A908N03341C ................................................................................................................................ 6-56
S/N A908N03342C → ................................................................................................................................ 6-58
MAIN SECTION
ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →) ................................................. 6-50
MAST INSTALLATION .................................................................................................................................... 6-62
TILT CYLINDERS ............................................................................................................................................ 6-64

A908 ©2009 Yale Materials Handling Corporation 6-1


P14019 10-03

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-1)


MANUAL HYDRAULICS (→ 7/2005)

6-2 ©2009 Yale Materials Handling Corporation A908


10-03 P14019

HYDRAULIC SUPPLY AND RETURN


MANUAL HYDRAULICS (→ 7/2005)

ITEM PART NO. DESCRIPTION QTY


1 e 504285785 Tube Assy ........................................................................................................... 1
2 e 518791633 Tube Assy ........................................................................................................... 1
3 e 504230249 Fitting .................................................................................................................. 2
3 c 504230249 Fitting .................................................................................................................. 4
4 e 505973554 Clamp ................................................................................................................. 2
4 c 505973554 Clamp ................................................................................................................. 4
5 e 505973585 Plate .................................................................................................................... 1
5 c 505973585 Plate .................................................................................................................... 1
6 e 449001052 Capscrew ............................................................................................................ 1
6 c 449001052 Capscrew ............................................................................................................ 2
7 e 449015014 Nut ...................................................................................................................... 1
7 c 449015014 Nut ...................................................................................................................... 2
8 e 449022016 Lockwasher ......................................................................................................... 1
8 c 449022016 Lockwasher ......................................................................................................... 2
9 e 449021001 Washer ............................................................................................................... 1
9 c 449021001 Washer ............................................................................................................... 2
10 c 518791698 Tube Assy ........................................................................................................... 1
11 c 518791669 Tube Assy ........................................................................................................... 1
12 502056904 Clamp (Hose) ...................................................................................................... 4
13 518793676 Hose ................................................................................................................... 1
14 505973580 Hydraulic Filter .................................................................................................... 1
15 449001014 Screw .................................................................................................................. 1
16 518793651 Hose ................................................................................................................... 1
17 518793695 Hose Assy ........................................................................................................... 1
18 504228279 Hose Assy ........................................................................................................... 1
19 518793638 Fitting .................................................................................................................. 2
20 504228279 Hose Assy ........................................................................................................... 2
21 518793662 Hose Assy ........................................................................................................... 1
22 504061728 Fitting .................................................................................................................. 4
22 056363300 O-Ring ............................................................................................................ 1
23 580078005 Hose ................................................................................................................... 1
24 b 518793633 Hose Assy ........................................................................................................... 1
24 a 518796649 Hose Assy ........................................................................................................... 1
25 b 203331400 Clamp (Split Half) ................................................................................................ 2
26 b 012827000 O-Ring ................................................................................................................ 1
27 b 449001302 Capscrew ............................................................................................................ 8
28 b 449022013 Lockwasher ......................................................................................................... 8
29 b 064426800 Clamp (Split Half) ................................................................................................ 2
30 b 080560100 O-Ring ................................................................................................................ 1
31 b 504229291 Fitting .................................................................................................................. 1
31 b 504228263 Fitting (90 ° Optional) .......................................................................................... 1
32 a 580003863 Pump (FP14020 [Page 6-13])............................................................................ 1
32 b 580009355 Pump (Low Noise) (FP14023 [Page 6-16])....................................................... 1
32 b 505974564 Pump (FP14021 [Page 6-14])............................................................................ 1
33 a 052643400 Connector ........................................................................................................... 1
33 052645400 O-Ring ............................................................................................................ 1
34 a 504229296 Fitting .................................................................................................................. 1
34 052645500 O-Ring ............................................................................................................ 1
34 a 504229231 Fitting (90° Optional) ........................................................................................... 1
35 505965521 Tilt Cylinder (FP14029 [Page 6-64]).................................................................. 2

A908 ©2009 Yale Materials Handling Corporation 6-3


P14019 10-03

HYDRAULIC SUPPLY AND RETURN


MANUAL HYDRAULICS (→ 7/2005)

ITEM PART NO. DESCRIPTION QTY


35 505965550 Tilt Cylinder (FP14029 [Page 6-64]).................................................................. 2
36 518790626 Hose Assy ........................................................................................................... 1
37 520044800 Hose Assy ........................................................................................................... 1
38 502056903 Clamp ................................................................................................................. 2
39 a 052645500 O-Ring ................................................................................................................ 1
d 580030959 Key ...................................................................................................................... 2

FOOTNOTES:
a 12 cc d Not Illustrated
b 19 cc and Low Noise e Three Function
c Four Function

6-4 ©2009 Yale Materials Handling Corporation A908


10-03 P14019

NOTES

A908 ©2009 Yale Materials Handling Corporation 6-5


P14258 09-05

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-2)


MANUAL HYDRAULICS (7/2005 →)

6-6 ©2009 Yale Materials Handling Corporation A908


09-05 P14258

HYDRAULIC SUPPLY AND RETURN


MANUAL HYDRAULICS (7/2005 →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 518796649 Hose Assy (12 cc) ...................................................................................... 1 1
2 580078005 Hose ........................................................................................................... 1 1
3 502056903 Clamp ......................................................................................................... 2 2
4 504229296 Fitting (12 cc) ............................................................................................. 1 1
5 052645500 O-Ring (12 cc) ............................................................................................ 1 1
6 580003863 Pump (12 cc) (FP14020 [Page 6-13])....................................................... 1 1
7 052643400 Connector (12 cc) ....................................................................................... 1 1
7 052645400 O-Ring ................................................................................................... 1 1
8 064426800 Clamp (Split Half) (19 cc) ........................................................................... 2 2
9 504229291 Fitting (19 cc) ............................................................................................. 1 1
10 080560100 O-Ring (19 cc) ............................................................................................ 1 1
11 012827000 O-Ring (19 cc) ............................................................................................ 1 1
12 580059492 Hydraulic Pump (19 cc) (FP14120 [Page 6-20])....................................... 1 1
13 518793633 Hose Assy (19 cc) ...................................................................................... 1 1
14 203331400 Clamp (Split Half) (19 cc) ........................................................................... 2 2
15 449022013 Lockwasher (19 cc) .................................................................................... 8 8
16 449001302 Capscrew (19 cc) ....................................................................................... 8 8
17 505973507 Fitting ......................................................................................................... 1 1
18 062159500 Clamp ......................................................................................................... 4 4
19 580064343 Hose ........................................................................................................... 1 1
20 580067675 Fitting ......................................................................................................... 1 1
21 580058916 Hydraulic Filter (FP14266 [Page 6-60]).................................................... 1 1
22 449001015 Capscrew ................................................................................................... 1 1
23 580014092 Clamp ......................................................................................................... 1 1
24 449015044 Nut .............................................................................................................. 1 1
25 580065887 Hose ........................................................................................................... 1 1
26 504230249 Fitting ......................................................................................................... 2 4
27 449015014 Nut .............................................................................................................. 1 2
28 449022016 Lockwasher ................................................................................................ 1 2
29 518791698 Tube Assy .................................................................................................. .. 1
30 518791669 Tube Assy .................................................................................................. .. 1
31 505973554 Clamp ......................................................................................................... 2 4
32 505973585 Plate ........................................................................................................... 1 1
33 449021001 Washer ....................................................................................................... 1 2
34 449001052 Capscrew ................................................................................................... 1 2
35 504061728 Fitting ......................................................................................................... 4 4
35 056363300 O-Ring ................................................................................................... 1 1
36 ..... Tilt Cylinders (FP14029 [Page 6-64])........................................................ 2 2
37 518790626 Hose Assy .................................................................................................. 1 1
38 520044800 Hose Assy .................................................................................................. 1 1
39 518793662 Hose Assy .................................................................................................. 1 1
40 518793638 Fitting ......................................................................................................... 2 2
40 ..... Nut ......................................................................................................... 1 1
41 504228279 Hose Assy .................................................................................................. 3 3
42 518793695 Hose Assy .................................................................................................. 1 1

A908 ©2009 Yale Materials Handling Corporation 6-7


P14258 09-05

HYDRAULIC SUPPLY AND RETURN


MANUAL HYDRAULICS (7/2005 →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
43 518791633 Tube Assy .................................................................................................. 1 ..
44 518791645 Tube Assy .................................................................................................. 1 ..
45 055746400 Fitting ......................................................................................................... 2 2
46 054368800 Fitting ......................................................................................................... 1 1
47 052643400 Connector ................................................................................................... 1 1
47 052645400 O-Ring ................................................................................................... 1 1
48 501704901 Fitting ......................................................................................................... 1 1
49 502056906 Clamp ......................................................................................................... 1 1
50 518793656 Hose Assy .................................................................................................. 1 1

6-8 ©2009 Yale Materials Handling Corporation A908


09-05 P14258

NOTES

A908 ©2009 Yale Materials Handling Corporation 6-9


P14259 09-05

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-3)


ELECTRONIC HYDRAULICS (S/N A908N03342C →)

6-10 ©2009 Yale Materials Handling Corporation A908


09-05 P14259

HYDRAULIC SUPPLY AND RETURN


ELECTRONIC HYDRAULICS (S/N A908N03342C →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 052229600 Fitting ......................................................................................................... 1 1
1 052645400 O-Ring ................................................................................................... 1 1
2 502056903 Clamp ......................................................................................................... 2 2
3 580063721 Hose Assy .................................................................................................. 1 1
4 580078005 Hose ........................................................................................................... 1 1
5 012827000 O-Ring ........................................................................................................ 1 1
6 080560100 O-Ring ........................................................................................................ 1 1
7 064426800 Clamp (Split Half) ....................................................................................... 2 2
8 504229291 Fitting ......................................................................................................... 1 1
9 580059492 Hydraulic Pump (FP14120 [Page 6-20])................................................... 1 1
10 203331400 Clamp (Split Half) ....................................................................................... 2 2
11 449022013 Lockwasher ................................................................................................ 9 9
12 449001302 Capscrew ................................................................................................... 8 8
13 580063720 High Pressure Hyd Hose (To Mast) ........................................................... 1 1
14 449001343 Capscrew ................................................................................................... 1 1
15 502566901 Washer ....................................................................................................... 1 1
16 449022016 Lockwasher ................................................................................................ 1 1
17 505977540 Nut .............................................................................................................. 1 1
18 054368800 Fitting ......................................................................................................... 1 1
18 052645300 O-Ring ................................................................................................... 1 1
19 504062736 Clamp ......................................................................................................... 1 1
20 501704901 Fitting ......................................................................................................... 1 1
21 502056906 Clamp ......................................................................................................... 1 1
22 580063715 Hose Assy .................................................................................................. 1 1
23 505973507 Fitting ......................................................................................................... 1 1
24 062159500 Clamp ......................................................................................................... 4 4
25 580068238 Hose ........................................................................................................... 1 1
26 580067675 Fitting ......................................................................................................... 2 2
27 580058916 Hydraulic Filter (FP14266 [Page 6-60]).................................................... 1 1
28 580065887 Hose ........................................................................................................... 1 1
29 449015014 Nut .............................................................................................................. 1 1
30 580068239 Tube ........................................................................................................... .. 1
30 504230249 Fitting ..................................................................................................... .. 1
31 580068240 Tube ........................................................................................................... .. 1
31 504230249 Fitting ..................................................................................................... .. 1
32 505973554 Clamp ......................................................................................................... 2 2
33 505973585 Plate ........................................................................................................... 1 1
34 449001052 Capscrew ................................................................................................... 1 1
35 449021001 Washer ....................................................................................................... 1 1
36 504061728 Fitting ......................................................................................................... 4 4
36 056363300 O-Ring ................................................................................................... 1 1
37 ..... Tilt Cylinders (FP14029 [Page 6-64])........................................................ 2 2
38 449001015 Capscrew ................................................................................................... 1 1
39 580014092 Clamp ......................................................................................................... 1 1
40 449015044 Nut .............................................................................................................. 1 1

A908 ©2009 Yale Materials Handling Corporation 6-11


P14259 09-05

HYDRAULIC SUPPLY AND RETURN


ELECTRONIC HYDRAULICS (S/N A908N03342C →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
41 518793662 Hose Assy .................................................................................................. 1 1
42 520044800 Hose Assy .................................................................................................. 1 1
43 518793638 Fitting ......................................................................................................... 2 2
43 ..... Nut ......................................................................................................... 1 1
44 580063759 Hose Assy .................................................................................................. 1 1
45 580063758 Hose Assy .................................................................................................. 1 1
46 504228279 Hose Assy .................................................................................................. 2 2
47 580068242 Tube ........................................................................................................... 1 ..
47 504230249 Fitting ..................................................................................................... 1 ..
48 580068241 Tube ........................................................................................................... 1 ..
48 504230249 Fitting ..................................................................................................... 1 ..
49 055746400 Fitting ......................................................................................................... .. 1
49 052645300 O-Ring ................................................................................................... .. 1
50 052643300 Fitting ......................................................................................................... 2 ..
50 052645300 O-Ring ................................................................................................... 1 ..
51 501926902 Fitting ......................................................................................................... .. 1
51 052645300 O-Ring ................................................................................................... .. 1
52 052642300 Fitting ......................................................................................................... .. 1
52 052645300 O-Ring ................................................................................................... .. 1

6-12 ©2009 Yale Materials Handling Corporation A908


10-03 P14020

HYDRAULIC PUMP (FIGURE 6-4)


12 CC

ITEM PART NO. DESCRIPTION QTY


580003863 Pump .................................................................................................................. 1
1 580006358 Cover .............................................................................................................. 1
2 ..... Body ............................................................................................................... 1
3 580006779 Gear Set ......................................................................................................... 1
4 ..... Bushing ...................................................................................................... 2
5 ..... Bushing ...................................................................................................... 2
6 ..... Drive Gear .................................................................................................. 1
7 ..... Driven Gear ................................................................................................ 1
8 580006359 Flange ............................................................................................................ 1
9 ..... Seal (Body) ..................................................................................................... 2
10 ..... Seal (Bushing) ................................................................................................ 2
11 580006778 Bolt ................................................................................................................. 4
12 ..... Oil Seal ........................................................................................................... 1
13 ..... Snap Ring ....................................................................................................... 1
14 138583101 Woodruff Key .................................................................................................. 1
580006362 Kit-Seal ............................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 6-13


P14021 10-03

HYDRAULIC PUMP (FIGURE 6-5)


19 CC (→ 7/2005)

6-14 ©2009 Yale Materials Handling Corporation A908


10-03 P14021

HYDRAULIC PUMP
19 CC (→ 7/2005)

ITEM PART NO. DESCRIPTION QTY


505974564 Pump .................................................................................................................. 1
1 520329801 Retaining Ring ................................................................................................ 1
2 ..... Seal ................................................................................................................ 2
3 518803656 Flange ............................................................................................................ 1
4 520329805 Dowel ............................................................................................................. 4
5 ..... Seal ................................................................................................................ 2
6 ..... Back-Up Ring ................................................................................................. 2
7 ..... O-Ring ............................................................................................................ 2
8 518800693 End Cover ...................................................................................................... 1
9 518802673 Bolt ................................................................................................................. 4
10 ..... Housing .......................................................................................................... 1
11 ..... Idler Gear ....................................................................................................... 1
12 ..... Drive Gear ...................................................................................................... 1
13 ..... Bearing Block ................................................................................................. 2
a 580030959 Key ................................................................................................................. 1
518800661 Kit-Flange ........................................................................................................... 1
518802620 Kit-Flange ........................................................................................................... 1
518793602 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A908 ©2009 Yale Materials Handling Corporation 6-15


P14023 10-03

HYDRAULIC PUMP (FIGURE 6-6)


19 CC — LOW NOISE

ITEM PART NO. DESCRIPTION QTY


580009355 Pump (Low Noise) .............................................................................................. 1

6-16 ©2009 Yale Materials Handling Corporation A908


10-03 P14023

NOTES

A908 ©2009 Yale Materials Handling Corporation 6-17


P14026 10-03

HYDRAULIC PUMP MOTOR (FIGURE 6-7)


AC

6-18 ©2009 Yale Materials Handling Corporation A908


10-03 P14026

HYDRAULIC PUMP MOTOR


AC

ITEM PART NO. DESCRIPTION QTY


580043454 Pump Motor ........................................................................................................ 1
1 ..... Cable Tie ........................................................................................................ AR
2 ..... Tube ............................................................................................................... AR
3 ..... Housing .......................................................................................................... 1
4 ..... Nameplate ...................................................................................................... 1
5 ..... Pin .................................................................................................................. 2
6 ..... Seal ................................................................................................................ 2
7 ..... Connector ....................................................................................................... 1
8 ..... Lockwasher .................................................................................................... 8
9 ..... Capscrew ....................................................................................................... 2
10 ..... Bracket ........................................................................................................... 1
11 580047509 Bracket ........................................................................................................... 1
12 580047507 Rubber Mount ................................................................................................. 1
13 580047517 O-Ring ............................................................................................................ 1
14 580047522 Bearing with Sensor ....................................................................................... 1
15 ..... Capscrew ....................................................................................................... 6
16 ..... Air Guide ........................................................................................................ 1
17 ..... End Bell .......................................................................................................... 1
18 580047516 Spring ............................................................................................................. 1
19 ..... Terminal Block ................................................................................................ 3
20 580047506 Nut .................................................................................................................. 3
21 ..... Cover .............................................................................................................. 3
22 ..... Washer ........................................................................................................... 3
23 ..... Terminal Flag ................................................................................................. 3
24 ..... Capscrew ....................................................................................................... 3
25 ..... Rotor ............................................................................................................... 1
26 ..... Retaining Ring ................................................................................................ 1
27 ..... O-Ring ............................................................................................................ 1
28 580047521 Ball Bearing .................................................................................................... 1
29 ..... Air Guide ........................................................................................................ 1
30 580047496 Nut .................................................................................................................. 8
31 ..... Lockwasher .................................................................................................... 8
32 ..... Capscrew ....................................................................................................... 8
33 ..... Key ................................................................................................................. 1
34 ..... End Bell .......................................................................................................... 1
..... Sleeving (Not Illustrated) ................................................................................ AR
580077888 Kit-Terminal ........................................................................................................ 1

A908 ©2009 Yale Materials Handling Corporation 6-19


P14120 10-05

HYDRAULIC GEAR PUMP (FIGURE 6-8)


(6/2005 →)

6-20 ©2009 Yale Materials Handling Corporation A908


10-05 P14120

HYDRAULIC GEAR PUMP


(6/2005 →)

ITEM PART NO. DESCRIPTION QTY


580059492 Hydraulic Pump .................................................................................................. 1
1 ..... Snap Ring .................................................................................................. 1
2 ..... Oil Seal ....................................................................................................... 1
3 580069353 Flange ............................................................................................................ 1
4 ..... Back-Up Seal ............................................................................................. 2
5 ..... Plate Seal ................................................................................................... 2
6 580069355 Side Plate ....................................................................................................... 2
7 580054028 Dowel ............................................................................................................. 4
8 580069357 Gear Set ......................................................................................................... 1
8 ..... Drive Gear .................................................................................................. 1
8 ..... Driven Gear ................................................................................................ 1
9 ..... Gear Plate ...................................................................................................... 1
10 580069354 Cover .............................................................................................................. 1
11 580069356 Screw ............................................................................................................. 4
a 138583101 Woodruff Key .................................................................................................. 1
580012159 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A908 ©2009 Yale Materials Handling Corporation 6-21


P14027 10-03

HYDRAULIC PUMP MOTOR (FIGURE 6-9)


OPEN CONSTRUCTION — WITH BWI AND TEMPERATURE SENSOR

6-22 ©2009 Yale Materials Handling Corporation A908


10-03 P14027

HYDRAULIC PUMP MOTOR


OPEN CONSTRUCTION – WITH BWI AND TEMPERATURE SENSOR

ITEM PART NO. DESCRIPTION QTY


580024696 Pump Motor ........................................................................................................ 1
1 580027028 Screw ............................................................................................................. 4
2 580027011 Washer ........................................................................................................... 10
3 580027036 Connector ....................................................................................................... 1
4 580027021 Washer (Tooth Spring) ................................................................................... 1
5 519609804 Nut .................................................................................................................. 1
6 580027022 Washer ........................................................................................................... 1
7 580023365 Nut .................................................................................................................. 1
8 580027025 Spring ............................................................................................................. 1
9 580027020 Bushing .......................................................................................................... 2
10 580029663 Brush .............................................................................................................. 4
11 580027013 Brush Holder .................................................................................................. 1
12 580027015 Screw ............................................................................................................. 4
13 580027016 Washer ........................................................................................................... 4
14 580027017 Lockwasher .................................................................................................... 4
15 580029652 Frame ............................................................................................................. 1
16 580029661 Connector ....................................................................................................... 1
17 580027014 Capscrew ....................................................................................................... 8
18 580014929 Bearing ........................................................................................................... 1
19 580027027 Spherical Washer (Wave Spring) ................................................................... 1
20 580029660 Housing .......................................................................................................... 1
21 580029645 Shield ............................................................................................................. 1
22 580027032 Spring ............................................................................................................. 1
23 580029664 Key (Woodruff) ............................................................................................... 1
24 580027010 Capscrew ....................................................................................................... 6
25 580027011 Washer ........................................................................................................... 6
26 580027031 Cover Band .................................................................................................... 2
27 580029653 Shield ............................................................................................................. 1
28 580027008 Bearing ........................................................................................................... 1
29 580027009 Snap Ring ....................................................................................................... 1
30 580029651 Armature (With Fan) ....................................................................................... 1
30 580029168 Fan ............................................................................................................. 1
ab 580072773 Bushing ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Optional

A908 ©2009 Yale Materials Handling Corporation 6-23


P14028 10-03

HYDRAULIC PUMP MOTOR (FIGURE 6-10)


OPEN CONSTRUCTION — WITH BWI AND TEMPERATURE SENSOR

6-24 ©2009 Yale Materials Handling Corporation A908


10-03 P14028

HYDRAULIC PUMP MOTOR


OPEN CONSTRUCTION – WITH BWI AND TEMPERATURE SENSOR

ITEM PART NO. DESCRIPTION QTY


580028384 Pump and Motor ................................................................................................. 1
580024696 Pump Motor .................................................................................................... 1
1 580027028 Screw ......................................................................................................... 4
2 580027011 Washer ....................................................................................................... 10
3 580027036 Connector ................................................................................................... 1
4 580027021 Washer (Tooth Spring) ............................................................................... 1
5 519609804 Nut .............................................................................................................. 1
6 580027022 Washer ....................................................................................................... 1
7 580023365 Nut .............................................................................................................. 1
8 580027025 Spring ......................................................................................................... 1
9 580027020 Bushing ...................................................................................................... 2
10 580029663 Brush .......................................................................................................... 4
11 580027013 Brush Holder .............................................................................................. 1
12 580027015 Screw ......................................................................................................... 4
13 580027016 Washer ....................................................................................................... 4
14 580027017 Lockwasher ................................................................................................ 4
15 580029652 Frame ......................................................................................................... 1
16 580029661 Connector ................................................................................................... 1
17 580027014 Capscrew ................................................................................................... 8
18 580014929 Bearing ....................................................................................................... 1
19 580027027 Spherical Washer (Wave Spring) ............................................................... 1
20 580029660 Housing ...................................................................................................... 1
21 580029645 Shield ......................................................................................................... 1
22 580029664 Key (Woodruff) ........................................................................................... 1
23 580027010 Capscrew ................................................................................................... 6
24 580027011 Washer ....................................................................................................... 6
25 580029653 Shield ......................................................................................................... 1
26 580027008 Bearing ....................................................................................................... 1
27 580027009 Snap Ring .................................................................................................. 1
28 580029651 Armature (With Fan) ................................................................................... 1
28 580029168 Fan ......................................................................................................... 1
29 721368101 Nut .................................................................................................................. 2
30 502635903 Screw ............................................................................................................. 2
31 580028433 Cover (Commutator End) ............................................................................... 1
32 580028505 Cover (Drive End) ........................................................................................... 1
ab 580072773 Bushing ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Optional

A908 ©2009 Yale Materials Handling Corporation 6-25


P14025 10-03

HYDRAULIC PUMP MOTOR MOUNT (FIGURE 6-11)

6-26 ©2009 Yale Materials Handling Corporation A908


10-03 P14025

HYDRAULIC PUMP MOTOR MOUNT


ITEM PART NO. DESCRIPTION QTY
1 580003863 Pump (12 cc) (FP14020 [Page 6-13])................................................................ 1
1 d 580009355 Pump (Low Noise) (19 cc) .................................................................................. 1
1 e 580059492 Hydraulic Pump (19 cc) (FP14120 [Page 6-20])................................................ 1
1 d 505974564 Pump (19 cc) (FP14021 [Page 6-14])................................................................ 1
2 580001071 Coupling .............................................................................................................. 1
3 502398904 Washer ............................................................................................................... 2
4 504228297 Grommet ............................................................................................................. 2
5 015026400 Lockwasher ......................................................................................................... 2
6 055486800 Capscrew ............................................................................................................ 2
7 931013904 Capscrew ............................................................................................................ 6
8 449022016 Lockwasher ......................................................................................................... 6
9 504229270 Rod ..................................................................................................................... 1
10 449001014 Screw .................................................................................................................. 3
11 449001134 Capscrew ............................................................................................................ 1
12 518791699 Strap ................................................................................................................... 1
13 504226242 Washer ............................................................................................................... 4
14 504223299 Clamp ................................................................................................................. 2
15 449022016 Lockwasher ......................................................................................................... 4
16 449015014 Nut ...................................................................................................................... 4
17 504069715 Cable Assy .......................................................................................................... 1
18 580033686 Bracket Wldmt .................................................................................................... 1
19 580043454 Pump Motor (AC 36/48 V) (FP14026 [Page 6-18])............................................ 1
19 c 580024696 Pump Motor (DC 36/48 V) (FP14027 [Page 6-22])........................................... 1
19 a 580028384 Pump and Motor (DC 36/48 V) (FP14028 [Page 6-24]).................................... 1
20 449001134 Capscrew ............................................................................................................ 1
21 449021001 Washer ............................................................................................................... 2
22 504228207 Bumper ............................................................................................................... 1
23 504229298 Nut ...................................................................................................................... 1
24 016104000 Washer ............................................................................................................... 2
b 580030959 Key ...................................................................................................................... 2

FOOTNOTES:
a Closed with BWI and Temperature Sensor d → 7/2005
b Not Illustrated e 7/2005 →
c Open with BWI and Temperature Sensor

A908 ©2009 Yale Materials Handling Corporation 6-27


P14031 10-03

HYDRAULIC HAND LEVERS (FIGURE 6-12)


MANUAL HYDRAULICS

6-28 ©2009 Yale Materials Handling Corporation A908


10-03 P14031

HYDRAULIC HAND LEVERS


MANUAL HYDRAULICS
KEY:
A: Three Function (Without Detent Levers)
B: Three Function (With Detent Levers)
C: Four Function (With Detent Levers)
QTY
ITEM PART NO. DESCRIPTION A B C
1 580047564 Lever (4th Function) .......................................................................... .. 1 1
1 519798605 Label (Auxiliary Function - Fork Spreader) ................................... .. 1 1
2 505977554 Lever ................................................................................................. .. 1 1
3 504230239 Spring ................................................................................................ .. 1 1
4 449001170 Capscrew .......................................................................................... .. 2 2
5 449021003 Washer .............................................................................................. .. 4 4
6 505977520 Lock (Locking) ................................................................................... .. 1 1
6 580061128 Bracket (Non-Locking) ....................................................................... .. 1 1
7 449015002 Nut ..................................................................................................... .. 2 2
8 449022018 Washer .............................................................................................. 7 7 7
9 504235252 Roll Pin .............................................................................................. .. 1 1
10 505977523 Crank ................................................................................................. .. 1 1
11 518805626 Capscrew .......................................................................................... .. 2 2
12 518791620 Plate Wldmt ....................................................................................... 1 1 1
13 518793604 Boot ................................................................................................... .. .. 1
13 518801664 Boot ................................................................................................... 1 1 ..
13 504267799 Boot (Two Lever) ............................................................................... 1 .. ..
14 016110000 Washer .............................................................................................. 2 2 2
15 518791629 Shim (0.060 in.) ................................................................................. AR AR AR
15 518791649 Shim (0.031 in.) ................................................................................. AR AR AR
15 518791644 Shim (0.010 in.) ................................................................................. AR AR AR
16 a 518791664 Spacer ............................................................................................... .. .. 1
16 b 580073438 Spacer ............................................................................................... .. .. 1
17 580027588 Spacer ............................................................................................... 1 1 ..
18 505977556 Crank ................................................................................................. 3 2 3
19 449001412 Capscrew .......................................................................................... 6 4 6
20 580047563 Lever (3rd Function) .......................................................................... 1 .. 1
20 519798604 Label (Auxiliary Function - Side-Shift) ........................................... 1 .. 1
21 504231270 Nut ..................................................................................................... 6 4 6
22 580027587 Spacer ............................................................................................... 2 2 2
23 580042727 Lever ................................................................................................. 1 1 1
23 519798602 Label (Tilt Handle) ......................................................................... 1 1 1
24 580042726 Lever ................................................................................................. 1 1 1
24 519798601 Label (Hoist Handle) ..................................................................... 1 1 1
25 580030846 Pin ..................................................................................................... 1 1 1
26 449001121 Capscrew .......................................................................................... 1 1 1
27 449021003 Washer .............................................................................................. 2 2 2
28 504231270 Nut ..................................................................................................... 1 1 1
29 580014200 Support .............................................................................................. 1 1 1
30 518791677 Pin ..................................................................................................... 6 6 8
31 449015044 Nut ..................................................................................................... 2 2 2
32 449022013 Lockwasher ....................................................................................... 2 2 2
33 580014199 Pin (With Battery Rollers Or Slides) .................................................. 1 1 1
33 580014202 Pin (Without Battery Rollers Or Slides) ............................................. 1 1 1

A908 ©2009 Yale Materials Handling Corporation 6-29


P14031 10-03

HYDRAULIC HAND LEVERS


MANUAL HYDRAULICS
KEY:
A: Three Function (Without Detent Levers)
B: Three Function (With Detent Levers)
C: Four Function (With Detent Levers)
QTY
ITEM PART NO. DESCRIPTION A B C
34 449001302 Capscrew .......................................................................................... 2 2 2
35 449021006 Washer .............................................................................................. 8 8 10
36 015417900 Cotter Pin .......................................................................................... 6 6 8
37 580065480 Link (Upper) ....................................................................................... 3 3 4
38 b 580075228 Spacer ............................................................................................... .. .. 1

FOOTNOTES:
a → S/N A908N04379D b S/N A908N04380D →

6-30 ©2009 Yale Materials Handling Corporation A908


10-03 P14031

NOTES

A908 ©2009 Yale Materials Handling Corporation 6-31


P14030 10-03

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 6-13)


MANUAL HYDRAULICS — SHEET 1 0F 2

6-32 ©2009 Yale Materials Handling Corporation A908


10-03 P14030

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


MANUAL HYDRAULICS – SHEET 1 0F 2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 505977585 Guide .......................................................................................................... 3 4
2 502097901 Locknut ....................................................................................................... 12 16
3 518801671 Link (With Battery Rollers Or Slides) .......................................................... 3 4
3 518791688 Link (Without Battery Rollers Or Slides) ..................................................... 3 4
4 062151200 Capscrew ................................................................................................... 6 8
5 505977588 Cam ............................................................................................................ 3 4
6 518791608 Pad ............................................................................................................. 1 1
7 500085905 Bolt ............................................................................................................. 3 4
8 056400000 Bolt ............................................................................................................. 5 6
9 449001013 Capscrew ................................................................................................... 1 1
10 449022016 Lockwasher ................................................................................................ 3 3
11 449021001 Washer ....................................................................................................... 3 3
12 580014198 Plate Wldmt (With Battery Rollers Or Slides) ............................................. 1 1
12 580014195 Plate Wldmt (Without Battery Rollers Or Slides) ........................................ 1 1
13 449001134 Capscrew ................................................................................................... 2 2
14 518791699 Strap ........................................................................................................... 2 2
15 016337000 Washer ....................................................................................................... 5 6
16 014936500 Nut .............................................................................................................. 2 2
17 015035900 Lockwasher ................................................................................................ 2 2
18 518791662 Relief Valve (Main Hydraulic Control Valve) (FP14032 [Page 6-38])....... 1 ..
18 518791667 Relief Valve (Main Hydraulic Control Valve) (FP14033 [Page 6-42])....... .. 1
19 501704901 Fitting ......................................................................................................... 1 1
19 052645200 O-Ring ................................................................................................... 1 1
20 052643400 Connector ................................................................................................... 1 1
20 052645400 O-Ring ................................................................................................... 1 1
21 449015014 Nut .............................................................................................................. 2 2
22 055746400 Fitting ......................................................................................................... 1 1
22 052645300 O-Ring ................................................................................................... 1 1
23 505973507 Fitting ......................................................................................................... 1 1
24 055746400 Fitting ......................................................................................................... 2 2
24 052645300 O-Ring ................................................................................................... 1 1
25 052643300 Fitting ......................................................................................................... 2 2
25 052645300 O-Ring ................................................................................................... 1 1
26 052642300 Fitting ......................................................................................................... 2 2
26 052645300 O-Ring ................................................................................................... 1 1
27 015415900 Cotter Pin ................................................................................................... 3 4
28 520045095 Screw ......................................................................................................... 6 8
29 580060026 Plate ........................................................................................................... 6 8
30 502398901 Washer ....................................................................................................... 3 4
31 518791602 Pin .............................................................................................................. 3 4
32 518791630 Clamp ......................................................................................................... 1 1
33 580060918 Plate (Tapped) ........................................................................................... 6 8
34 524135278 Switch ......................................................................................................... 3 4
35 751199100 Insulator ..................................................................................................... 3 4
36 518796686 Washer ....................................................................................................... 4 4

A908 ©2009 Yale Materials Handling Corporation 6-33


P14030 10-03

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


MANUAL HYDRAULICS – SHEET 1 0F 2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
37 518796657 Capscrew ................................................................................................... 2 2
38 900016296 Strip Seal .................................................................................................... 2 2
39 900014292 Capscrew ................................................................................................... 2 2
40 929758300 Plate ........................................................................................................... 2 2
41 501729901 Capscrew ................................................................................................... 4 4
42 504228208 Bracket ....................................................................................................... 1 1
42 580085371 Bracket ....................................................................................................... 1 1
43 449022013 Lockwasher ................................................................................................ 6 6
44 449015044 Nut .............................................................................................................. 6 6
45 520052866 Strip Seal .................................................................................................... 2 2
46 449022016 Lockwasher ................................................................................................ 2 2
47 449015014 Nut .............................................................................................................. 2 2
48 080143400 Motor Mount ............................................................................................... 2 2

6-34 ©2009 Yale Materials Handling Corporation A908


10-03 P14030

NOTES

A908 ©2009 Yale Materials Handling Corporation 6-35


P19108 04-07

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 6-14)


MANUAL HYDRAULICS — SHEET 2 0F 2

6-36 ©2009 Yale Materials Handling Corporation A908


04-07 P19108

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


MANUAL HYDRAULICS – SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY


a 518791662 Relief Valve (Main Hydraulic Control Valve) (Three Function) ........................... 1
b 518791667 Relief Valve (Main Hydraulic Control Valve) (Four Function) ............................. 1
1 518791630 Clamp ............................................................................................................. 1
2 518791608 Pad ................................................................................................................. 1
3 518791699 Strap ............................................................................................................... 2
4 056400000 Bolt ................................................................................................................. 2
5 016337000 Washer ........................................................................................................... 2
6 015035900 Lockwasher .................................................................................................... 2
7 014936500 Nut .................................................................................................................. 2
8 c 059482200 Locknut ........................................................................................................... 1
9 c 580084419 Washer ........................................................................................................... 1
10 580084422 Rod (Solenoid) ............................................................................................... 1
11 580084420 Bracket (Solenoid) .......................................................................................... 2
12 449001134 Capscrew ....................................................................................................... 2
13 449022016 Lockwasher .................................................................................................... 3
14 449021001 Washer ........................................................................................................... 3
15 449015014 Nut .................................................................................................................. 2
16 449001412 Capscrew ....................................................................................................... 4
17 449015002 Nut .................................................................................................................. 4
18 449001013 Capscrew ....................................................................................................... 1

FOOTNOTES:
a Illustrated c Operator Presence System
b Not Illustrated

A908 ©2009 Yale Materials Handling Corporation 6-37


P14032 10-03

HYDRAULIC CONTROL VALVE (FIGURE 6-15)


THREE FUNCTION — MANUAL HYDRAULICS

6-38 ©2009 Yale Materials Handling Corporation A908


10-03 P14032

HYDRAULIC CONTROL VALVE


THREE FUNCTION – MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


518791662 Relief Valve (Main Hydraulic Control Valve) ....................................................... 1
1 014936600 Nut .................................................................................................................. 4
2 518796602 Tie Rod ........................................................................................................... 2
3 520292813 Nut .................................................................................................................. 2
4 518796662 Tie Rod ........................................................................................................... 1
5 504230293 Relief Valve .................................................................................................... 1
5 504232220 Kit-Seal ....................................................................................................... 1
6 504230292 Valve Section ................................................................................................. 1
7 012823300 O-Ring ........................................................................................................ 1
8 061643400 Plug ................................................................................................................ 1
8 056363300 O-Ring ........................................................................................................ 1
9 518796659 Plug ................................................................................................................ 1
9 052645400 O-Ring ............................................................................................................ 1
10 505967593 Plug ................................................................................................................ 1
11 052645300 O-Ring ............................................................................................................ 1
12 580056865 Relief Valve .................................................................................................... 1
13 518796605 Valve Section (Lift) ......................................................................................... 1
14 505967575 O-Ring ........................................................................................................ 2
15 504230246 Plate ........................................................................................................... 2
16 ..... Spool .......................................................................................................... 1
17 502635907 Screw ......................................................................................................... 2
18 520292811 Wiper .......................................................................................................... 2
19 012823300 O-Ring ........................................................................................................ 1
20 504230234 Poppet ........................................................................................................ 1
21 504230255 Spring ......................................................................................................... 1
22 504230298 Spring Seat ................................................................................................ 2
23 520292801 Spring ......................................................................................................... 1
24 504230209 Spool End ................................................................................................... 1
25 504230202 Tube Assy .................................................................................................. 1
26 504234226 Capscrew ................................................................................................... 2
27 518796654 Valve Section (Tilt) ......................................................................................... 1
28 062128400 O-Ring ........................................................................................................ 1
29 504230246 Plate ........................................................................................................... 2
30 ..... Spool .......................................................................................................... 1
31 502635907 Screw ......................................................................................................... 2
32 520292811 Wiper .......................................................................................................... 2
33 012823300 O-Ring ........................................................................................................ 1
34 504230234 Poppet ........................................................................................................ 1
35 504230255 Spring ......................................................................................................... 1
36 504230236 Spring Seat ................................................................................................ 2
37 520292801 Spring ......................................................................................................... 1
38 505967595 Piston ......................................................................................................... 1
39 504230207 Spring ......................................................................................................... 1
40 505967575 O-Ring ........................................................................................................ 2
41 504230205 Spool End ................................................................................................... 1
42 504230202 Tube Assy .................................................................................................. 1
43 504234226 Capscrew ................................................................................................... 2
44 518796646 Valve Section ................................................................................................. 1
45 505967575 O-Ring ........................................................................................................ 2
46 504230246 Plate ........................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 6-39


P14032 10-03

HYDRAULIC CONTROL VALVE


THREE FUNCTION – MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


47 ..... Spool .......................................................................................................... 1
48 502635907 Screw ......................................................................................................... 2
49 520292811 Wiper .......................................................................................................... 2
50 014931500 Fitting ......................................................................................................... 1
51 518796695 Spring ......................................................................................................... 1
52 518796639 Poppet ........................................................................................................ 1
53 580084798 Plug ............................................................................................................ 1
53 518796688 O-Ring ........................................................................................................ 1
54 504230298 Spring Seat ................................................................................................ 2
55 520292801 Spring ......................................................................................................... 1
56 504230209 Spool End ................................................................................................... 1
57 504230202 Tube Assy .................................................................................................. 1
58 504234226 Capscrew ................................................................................................... 2
518796650 Kit-Tie Rod .......................................................................................................... 1

6-40 ©2009 Yale Materials Handling Corporation A908


10-03 P14032

NOTES

A908 ©2009 Yale Materials Handling Corporation 6-41


P14033 10-03

HYDRAULIC CONTROL VALVE (FIGURE 6-16)


FOUR FUNCTION — MANUAL HYDRAULICS

6-42 ©2009 Yale Materials Handling Corporation A908


10-03 P14033

HYDRAULIC CONTROL VALVE


FOUR FUNCTION – MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


518791667 Relief Valve (Main Hydraulic Control Valve) ....................................................... 1
1 014936600 Nut .................................................................................................................. 4
2 518796675 Tie Rod ........................................................................................................... 2
3 520292813 Nut .................................................................................................................. 2
4 580010503 Tie Rod ........................................................................................................... 1
5 504230293 Relief Valve .................................................................................................... 2
5 504232220 Kit-Seal ....................................................................................................... 1
6 504230292 Valve Section ................................................................................................. 1
7 012823300 O-Ring ........................................................................................................ 1
8 061643400 Plug ................................................................................................................ 1
8 056363300 O-Ring ........................................................................................................ 1
9 518796659 Plug ................................................................................................................ 1
9 052645400 O-Ring ............................................................................................................ 1
10 505967593 Plug ................................................................................................................ 1
11 052645300 O-Ring ............................................................................................................ 1
12 580056865 Relief Valve .................................................................................................... 1
13 518796605 Valve Section (Lift) ......................................................................................... 1
14 505967575 O-Ring ........................................................................................................ 2
15 520292811 Wiper .......................................................................................................... 2
16 504230246 Plate ........................................................................................................... 2
17 ..... Spool .......................................................................................................... 1
18 502635907 Screw ......................................................................................................... 2
19 012823300 O-Ring ........................................................................................................ 1
20 504230234 Poppet ........................................................................................................ 1
21 504230255 Spring ......................................................................................................... 1
22 504230298 Spring Seat ................................................................................................ 2
23 520292801 Spring ......................................................................................................... 1
24 504230209 Spool End ................................................................................................... 1
25 504230202 Tube Assy .................................................................................................. 1
26 504234226 Capscrew ................................................................................................... 2
27 518796654 Valve Section (Tilt) ......................................................................................... 1
28 505967575 O-Ring ........................................................................................................ 2
29 504230246 Plate ........................................................................................................... 2
30 ..... Spool .......................................................................................................... 1
31 502635907 Screw ......................................................................................................... 2
32 520292811 Wiper .......................................................................................................... 2
33 012823300 O-Ring ........................................................................................................ 1
34 504230234 Poppet ........................................................................................................ 1
35 504230255 Spring ......................................................................................................... 1
36 504230236 Spring Seat ................................................................................................ 2
37 520292801 Spring ......................................................................................................... 1
38 505967595 Piston ......................................................................................................... 1
39 504230207 Spring ......................................................................................................... 1
40 062128400 O-Ring ........................................................................................................ 1
41 504230205 Spool End ................................................................................................... 1
42 504230202 Tube Assy .................................................................................................. 1
43 504234226 Capscrew ................................................................................................... 2
44 518796613 Valve Section ................................................................................................. 1
45 505967575 O-Ring ........................................................................................................ 2
46 504230246 Plate ........................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 6-43


P14033 10-03

HYDRAULIC CONTROL VALVE


FOUR FUNCTION – MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


47 ..... Spool .......................................................................................................... 1
48 502635907 Screw ......................................................................................................... 2
49 520292811 Wiper .......................................................................................................... 2
50 012823300 O-Ring ........................................................................................................ 1
51 504230234 Poppet ........................................................................................................ 1
52 504230255 Spring ......................................................................................................... 1
53 504230298 Spring Seat ................................................................................................ 2
54 520292801 Spring ......................................................................................................... 1
55 504230209 Spool End ................................................................................................... 1
56 504230202 Tube Assy .................................................................................................. 1
57 504234226 Capscrew ................................................................................................... 2
58 518796646 Valve Section ................................................................................................. 1
59 505967575 O-Ring ........................................................................................................ 2
60 504230246 Plate ........................................................................................................... 2
61 ..... Spool .......................................................................................................... 1
62 502635907 Screw ......................................................................................................... 2
63 520292811 Wiper .......................................................................................................... 2
64 014931500 Fitting ......................................................................................................... 1
65 518796695 Spring ......................................................................................................... 1
66 518796639 Poppet ........................................................................................................ 1
67 580084798 Plug ............................................................................................................ 1
67 518796688 O-Ring ........................................................................................................ 1
68 504230298 Spring Seat ................................................................................................ 2
69 520292801 Spring ......................................................................................................... 1
70 504230209 Spool End ................................................................................................... 1
71 504230202 Tube Assy .................................................................................................. 1
72 504234226 Capscrew ................................................................................................... 2
518796655 Kit-Tie Rod .......................................................................................................... 1

6-44 ©2009 Yale Materials Handling Corporation A908


10-03 P14033

NOTES

A908 ©2009 Yale Materials Handling Corporation 6-45


P14260 09-05

ELECTRONIC HYDRAULIC CONTROL VALVE ATTACHING PARTS (FIGURE 6-17)


(S/N A908N03342C →)

6-46 ©2009 Yale Materials Handling Corporation A908


09-05 P14260

ELECTRONIC HYDRAULIC CONTROL VALVE ATTACHING PARTS


(S/N A908N03342C →)
KEY:
A: Standard Flow (Three And Four Function)
B: High Flow (Four Function)
QTY
ITEM PART NO. DESCRIPTION A B
1 580062248 Wire Harness (Electronic Hydraulic Control Valves) (FP14275 [Page 2-
44]).............................................................................................................. 1 1
2 580032377 Capscrew ................................................................................................... 2 3
3 502566901 Washer ....................................................................................................... 4 5
4 449022016 Lockwasher ................................................................................................ 2 3
5 580062088 Mount ......................................................................................................... 4 5
6 580032373 Capscrew ................................................................................................... 2 2
7 580068405 Bracket ....................................................................................................... 1 1
8 449015014 Nut .............................................................................................................. 2 2

A908 ©2009 Yale Materials Handling Corporation 6-47


P14262 09-05

ELECTRONIC HYDRAULIC CONTROL VALVE ASSEMBLY (FIGURE 6-18)


(S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


580063656 Hydraulic Control Valve (Three Function, Standard Flow) ................................. 1
580063654 Hydraulic Control Valve (Four Function, Standard Flow) ................................... 1
580063652 Hydraulic Control Valve (Four Function, High Flow) ........................................... 1
1 580063649 Valve Section (FP14264 [Page 6-50])........................................................... 1
2 580063648 Flow Valve (Three Function, Standard Flow) (FP14261 [Page 6-52]).......... 1
2 580063646 Flow Valve (Four Function, Standard Flow) (FP14261 [Page 6-52])............ 1
2 580063647 Flow Valve (Four Function, High Flow) (FP14263 [Page 6-54])................... 1

6-48 ©2009 Yale Materials Handling Corporation A908


09-05 P14262

NOTES

A908 ©2009 Yale Materials Handling Corporation 6-49


P14264 09-05

MAIN SECTION (FIGURE 6-19)


ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →)

6-50 ©2009 Yale Materials Handling Corporation A908


09-05 P14264

MAIN SECTION
ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


580063649 Valve Section ...................................................................................................... 1
1 580067260 Solenoid Valve ............................................................................................... 2
2 ..... O-Ring ........................................................................................................ 4
3 580067618 Nut .................................................................................................................. 1
4 580066421 Coil ................................................................................................................. 2
5 580067265 Coupling ......................................................................................................... 1
6 580035195 Valve .............................................................................................................. 1
7 ..... O-Ring ........................................................................................................ 2
7 ..... Back-Up Ring ............................................................................................. 1
8 580067264 Compensator .................................................................................................. 1
9 ..... O-Ring ........................................................................................................ 2
10 580067258 Regulator Valve .............................................................................................. 1
11 ..... O-Ring ........................................................................................................ 2
11 ..... Back-Up Ring ............................................................................................. 1
12 580067263 Compensator .................................................................................................. 1
13 ..... O-Ring ........................................................................................................ 2
14 580073256 Solenoid Valve (Lowering) ............................................................................. 1
15 ..... O-Ring ........................................................................................................ 2
15 ..... Back-Up Ring ............................................................................................. 1
16 580066418 Nut .................................................................................................................. 1
17 580066421 Coil ................................................................................................................. 1
18 580067266 Cartridge ......................................................................................................... 1
19 ..... O-Ring ........................................................................................................ 2
19 ..... Back-Up Ring ............................................................................................. 2
20 580067259 Cartridge ......................................................................................................... 1
21 ..... O-Ring ........................................................................................................ 3
21 ..... Back-Up Ring ............................................................................................. 3
22 580067257 Regulator Valve .............................................................................................. 1
23 ..... O-Ring ........................................................................................................ 2
23 ..... Back-Up Ring ............................................................................................. 1
24 580073257 Solenoid Valve (Lifting) .................................................................................. 1
25 ..... O-Ring ........................................................................................................ 2
25 ..... Back-Up Ring ............................................................................................. 1
26 580067618 Nut .................................................................................................................. 1
27 580066421 Coil ................................................................................................................. 4
28 580066419 Spacer ............................................................................................................ 1
580033396 Kit-Seal ............................................................................................................... 1
580067267 Kit-Seal ............................................................................................................... 1
580066420 Kit-Seal ............................................................................................................... 1
580067268 Kit-Seal ............................................................................................................... 1
580067269 Kit-Seal ............................................................................................................... 1
580067270 Kit-Seal ............................................................................................................... 1
580067271 Kit-Valve ............................................................................................................. 1

A908 ©2009 Yale Materials Handling Corporation 6-51


P14261 09-05

AUXILIARY SECTION (FIGURE 6-20)


STANDARD FLOW — ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →)

6-52 ©2009 Yale Materials Handling Corporation A908


09-05 P14261

AUXILIARY SECTION
STANDARD FLOW – ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580063648 Flow Valve (Three Function, Standard Flow) ............................................. 1 ..
2 580063646 Flow Valve (Four Function, Standard Flow) ............................................... .. 1
3 580066421 Coil ......................................................................................................... 2 2
4 580066418 Nut ......................................................................................................... 1 2
5 580066419 Spacer ................................................................................................... 1 2
6 580067260 Solenoid Valve ....................................................................................... 1 2
6 580066420 Kit-Seal .............................................................................................. 1 2

A908 ©2009 Yale Materials Handling Corporation 6-53


P14263 09-05

AUXILIARY SECTION (FIGURE 6-21)


HIGH FLOW — ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →)

6-54 ©2009 Yale Materials Handling Corporation A908


09-05 P14263

AUXILIARY SECTION
HIGH FLOW – ELECTRONIC HYDRAULIC CONTROL VALVE (S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


580063647 Flow Valve (Four Function, High Flow) ............................................................... 1
1 580066425 Solenoid Valve ............................................................................................... 4
1 580032670 Capscrew ................................................................................................... 8
1 580066415 Kit-Seal ....................................................................................................... 1
2 580024691 Plug ................................................................................................................ 4
2 580066416 O-Ring ........................................................................................................ 1
3 ..... Body ............................................................................................................... 1
4 580024692 Plug ................................................................................................................ 4
4 056363300 O-Ring ........................................................................................................ 1
5 580066424 Cartridge ......................................................................................................... 2
5 580066414 Kit-Seal ....................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 6-55


P14034 10-03

HYDRAULIC TANK AND ATTACHING PARTS (FIGURE 6-22)


(→ S/N A908N03341C)

6-56 ©2009 Yale Materials Handling Corporation A908


10-03 P14034

HYDRAULIC TANK AND ATTACHING PARTS


(→ S/N A908N03341C)

ITEM PART NO. DESCRIPTION QTY


1 580014201 Hydraulic Tank .................................................................................................... 1
1 580070312 Screen ............................................................................................................ 1
2 504244701 Adapter ............................................................................................................... 1
3 504244702 Dipstick ............................................................................................................... 1
3 504228210 Cap ................................................................................................................. 1
4 052645700 O-Ring ................................................................................................................ 1
5 518806694 Foam Tape ......................................................................................................... AR
6 580014232 Plug (Magnetic) ................................................................................................... 1
7 580086140 Plate .................................................................................................................... 1
8 518793614 Strip Seal ............................................................................................................ 1
9 501729901 Capscrew ............................................................................................................ 2
10 518796686 Washer ............................................................................................................... 2
11 449022013 Lockwasher ......................................................................................................... 3
12 449015044 Nut ...................................................................................................................... 3
13 504060739 Breather (Optional) ............................................................................................. 1
13 518796629 Breather .............................................................................................................. 1
14 518803664 Hose ................................................................................................................... 1
15 502056906 Clamp ................................................................................................................. 2
16 518793625 Clamp ................................................................................................................. 1
17 016104000 Washer ............................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 6-57


P14265 09-05

HYDRAULIC TANK AND ATTACHING PARTS (FIGURE 6-23)


(S/N A908N03342C →)

6-58 ©2009 Yale Materials Handling Corporation A908


09-05 P14265

HYDRAULIC TANK AND ATTACHING PARTS


(S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


1 504244702 Dipstick ............................................................................................................... 1
2 504228210 Cap ................................................................................................................. 1
3 504228217 Screw ............................................................................................................. 1
4 504244703 Dipstick ........................................................................................................... 1
5 505973507 Fitting .................................................................................................................. 1
6 502056904 Clamp (Hose) ...................................................................................................... 4
7 580064343 Hose ................................................................................................................... 1
8 580067675 Fitting .................................................................................................................. 2
9 580058916 Hydraulic Filter (FP14266 [Page 6-60])............................................................. 1
10 449001121 Capscrew ............................................................................................................ 4
11 449022018 Washer ............................................................................................................... 4
12 580044859 Insert ................................................................................................................... 4
13 580065887 Hose ................................................................................................................... 1
14 580056337 Breather .............................................................................................................. 1
14 052645500 O-Ring (Not Illustrated) .................................................................................. 1
15 580030968 Capscrew ............................................................................................................ 2
16 580056336 Adapter (Breather) .............................................................................................. 1
17 502056906 Clamp ................................................................................................................. 2
18 580063716 Hose ................................................................................................................... 1
19 580048480 Nut ...................................................................................................................... 2
20 449001015 Capscrew ............................................................................................................ 1
21 580014092 Clamp ................................................................................................................. 1
22 449022013 Lockwasher ......................................................................................................... 1
23 449015044 Nut ...................................................................................................................... 3
24 518796686 Washer ............................................................................................................... 2
25 501729901 Capscrew ............................................................................................................ 2
26 052645700 O-Ring ................................................................................................................ 1
27 504244701 Adapter ............................................................................................................... 1
28 580086140 Plate .................................................................................................................... 1
29 518793614 Strip Seal ............................................................................................................ 1
30 518806694 Foam Tape ......................................................................................................... 1
31 580085256 Hydraulic Tank .................................................................................................... 1
31 580070312 Screen ............................................................................................................ 1
32 580014232 Plug (Magnetic) ................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 6-59


P14266 09-05

HYDRAULIC FILTER (FIGURE 6-24)


(S/N A908N03342C →)

6-60 ©2009 Yale Materials Handling Corporation A908


09-05 P14266

HYDRAULIC FILTER
(S/N A908N03342C →)

ITEM PART NO. DESCRIPTION QTY


580058916 Hydraulic Filter .................................................................................................... 1
1 580066871 Indicator .......................................................................................................... 1
2 580066242 Kit-Seal ........................................................................................................... 1
2 ..... O-Ring ........................................................................................................ 1
2 ..... O-Ring (Cover) ........................................................................................... 1
2 ..... O-Ring (Tank Seal) .................................................................................... 1
2 ..... O-Ring (Element) ....................................................................................... 1
3 ..... Cover .............................................................................................................. 1
4 580066870 Kit-Filter Element ............................................................................................ 1
4 ..... O-Ring (Cover) ........................................................................................... 1
4 ..... Element ...................................................................................................... 1
4 ..... O-Ring (Element) ....................................................................................... 1
4 ..... Retainer (Contamination) ........................................................................... 1
5 ..... Housing .......................................................................................................... 1
500032904 Capscrew (Lid) (Not Illustrated) ...................................................................... 4

A908 ©2009 Yale Materials Handling Corporation 6-61


P14035 10-03

MAST INSTALLATION (FIGURE 6-25)

6-62 ©2009 Yale Materials Handling Corporation A908


10-03 P14035

MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 bc 505965521 Tilt Cylinder (FP14029 [Page 6-64]).................................................................. 2
1 a 505965550 Tilt Cylinder (FP14029 [Page 6-64]).................................................................. 2
2 504229210 Pin ....................................................................................................................... 2
3 015420300 Cotter Pin ............................................................................................................ 4
4 504229225 Bushing ............................................................................................................... 4
5 518790673 Rod End .............................................................................................................. 2
6 311321033 Capscrew ............................................................................................................ 2
7 449022017 Lockwasher ......................................................................................................... 2
8 580033885 Nut ...................................................................................................................... 2
9 518809677 Pin ....................................................................................................................... 2
10 518809641 Capscrew ............................................................................................................ 4
10 580019847 Capscrew (12 Point Head) (Optional) ................................................................. 4
11 505974573 Pin ....................................................................................................................... 2
12 b 518803695 Spacer ................................................................................................................ 2
13 b 012828000 O-Ring ................................................................................................................ 2
14 b 505974501 Shim .................................................................................................................... AR
14 b 505970567 Shim .................................................................................................................... AR
15 580024553 Washer ............................................................................................................... 4

FOOTNOTES:
a 10° Forward/5° Back c 5° Forward/8° Back
b 5° Forward/5° Back

A908 ©2009 Yale Materials Handling Corporation 6-63


P14029 10-03

TILT CYLINDERS (FIGURE 6-26)

6-64 ©2009 Yale Materials Handling Corporation A908


10-03 P14029

TILT CYLINDERS
KEY:
A: 5° Forward
B: 10° Forward
QTY
ITEM PART NO. DESCRIPTION A B
505965521 Tilt Cylinder ................................................................................................ 2 ..
505965550 Tilt Cylinder ................................................................................................ .. 2
1 580022514 Rod Wiper .............................................................................................. 1 1
2 518852600 Gland ..................................................................................................... 1 1
3 580022505 Rod Seal ................................................................................................ 1 1
4 502011914 Back-Up Ring ......................................................................................... 1 1
5 015493400 O-Ring ................................................................................................... 1 1
6 501802906 O-Ring ................................................................................................... 1 1
7 504305701 Piston Seal ............................................................................................. 1 1
8 506002500 Piston ..................................................................................................... 1 1
9 502637902 Locknut .................................................................................................. 1 1
10 506001502 Cylinder Rod .......................................................................................... 1 ..
10 506001501 Cylinder Rod .......................................................................................... .. 1
11 518842602 Tube Wldmt-Cylinder ............................................................................. 1 ..
11 518842603 Tube Wldmt-Cylinder ............................................................................. .. 1
580022411 Kit-Seal ....................................................................................................... 1 1

A908 ©2009 Yale Materials Handling Corporation 6-65


P14029 10-03

NOTES

6-66 ©2009 Yale Materials Handling Corporation A908


SECTION 7

7 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-13
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT - ERC 040-050 GH ............................................................................. 7-9
TWO STAGE LIMITED FREE-LIFT - ERC 060-065 GH ............................................................................. 7-11
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2

A908 ©2009 Yale Materials Handling Corporation 7-1


P13969 10-03

OUTER MAST (FIGURE 7-1)


TWO STAGE LIMITED FREE-LIFT

7-2 ©2009 Yale Materials Handling Corporation A908


10-03 P13969

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507
Group Number 2992 3292 3792
Mast Assy 580029805 580029808 580029813
1 Outer Mast 504065758 504065762 504065777

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2859 mm 3159 mm 3459 mm 3659 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (136.2 in.) (144.1 in.)
Mast B562 B562 B562 B562
Group Number 2859 3159 3459 3659
Mast Assy 580029857 580029860 580029863 580029865
1 Outer Mast 504065758 504065762 504065714 504065777

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 504233279 Wear Strip ...................................................................................................... 2
6 520036837 Load Roller ..................................................................................................... 2
7 504233232 Shim (0.020 in.) .............................................................................................. AR
8 015916300 Snap Ring ....................................................................................................... 2
9 504229225 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

A908 ©2009 Yale Materials Handling Corporation 7-3


P14036 10-03

INNER MAST (FIGURE 7-2)


TWO STAGE LIMITED FREE-LIFT

7-4 ©2009 Yale Materials Handling Corporation A908


10-03 P14036

INNER MAST
TWO STAGE LIMITED FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507
Group Number 2992 3292 3792
Mast Assy 580029805 580029808 580029813
1 Inner Mast 504072774 504072723 504072786

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2859 mm 3159 mm 3459 mm 3659 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (136.2 in.) (144.1 in.)
Mast B562 B562 B562 B562
Group Number 2859 3159 3459 3659
Mast Assy 580029857 580029860 580029863 580029865
1 Inner Mast 504072774 504072723 504072728 504072786

KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .................................................................................................. 1 1
2 504066700 Stubshaft ................................................................................................ 2 2
3 015916300 Snap Ring .................................................................................................. 2 2
4 504233232 Shim (0.020 in.) .......................................................................................... AR AR
5 520036837 Load Roller ................................................................................................. 2 2
6 518801662 Pin .............................................................................................................. 2 2
7 504281792 Spacer ........................................................................................................ 4 4
8 504281794 Chain Sheave ............................................................................................. 2 ..
8 504282703 Chain Sheave ........................................................................................ 1 ..
8 504281793 Chain Sheave ............................................................................................. .. 2
8 504282702 Chain Sheave ........................................................................................ .. 1
9 449034021 Roll Pin ....................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

A908 ©2009 Yale Materials Handling Corporation 7-5


P14037 10-03

LIFT (FIGURE 7-3)


TWO STAGE LIMITED FREE-LIFT

7-6 ©2009 Yale Materials Handling Corporation A908


10-03 P14037

LIFT
TWO STAGE LIMITED FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507
Group Number 2992 3292 3792
1 Chain 504075738 900002264 504075722

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2859 mm 3159 mm 3459 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (136.2 in.)
Mast B562 B562 B562
Group Number 2859 3159 3459
1 Chain 504072794 504066760 504066784

KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Chain .......................................................................................................... 2 2
2 ..... Cylinder ...................................................................................................... 1 ..
2 ..... Cylinder ...................................................................................................... .. 1
3 504575298 Lowering Control Valve .............................................................................. 1 ..
3 504064721 Lowering Control Valve .............................................................................. .. 1
3 052645600 O-Ring ................................................................................................... 1 1
4 015415900 Cotter Pin ................................................................................................... 2 2
5 580033718 Pin .............................................................................................................. 2 2
6 518801644 Chain Anchor ............................................................................................. 2 ..
6 518801615 Chain Anchor ............................................................................................. .. 2
7 500227907 Snap Ring .................................................................................................. 2 2
8 504064767 Washer (0.060 in.) ...................................................................................... AR AR
8 504064769 Washer (0.010 in.) ...................................................................................... AR AR
8 504069791 Washer (0.030 in.) ...................................................................................... AR AR
8 504069702 Washer (0.060 in.) ...................................................................................... AR AR
9 449001068 Capscrew ................................................................................................... 2 2
10 502566902 Washer ....................................................................................................... 4 4
11 504064739 Spacer ........................................................................................................ 2 2
12 909882405 Nut .............................................................................................................. 2 2
13 449001172 Capscrew ................................................................................................... 2 2
14 449021001 Washer ....................................................................................................... 2 2
15 080437000 Plug ............................................................................................................ 1 1
15 052645500 O-Ring ................................................................................................... 1 1
16 520044803 Housing (Lowering Control) ....................................................................... 1 1
16 504064742 Housing (Optional) ..................................................................................... 1 1
18 504240229 Spring ......................................................................................................... 2 2

A908 ©2009 Yale Materials Handling Corporation 7-7


P14037 10-03

LIFT
TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
19 504064761 Washer ....................................................................................................... 2 2
20 504064729 Fitting ......................................................................................................... 2 2
20 052645400 O-Ring ................................................................................................... 1 1
21 504064740 Hose Assy .................................................................................................. 1 1
22 052641400 Fitting ......................................................................................................... 1 1
22 052645400 O-Ring ................................................................................................... 1 1
23 502566903 Washer ....................................................................................................... 2 2
24 580010912 Hose Assy .................................................................................................. 1 1
25 504234266 Nut .............................................................................................................. 2 2
26 504230271 Nut .............................................................................................................. 2 2
27 053349600 Fitting ......................................................................................................... 1 1
28 504069765 Side Plate ................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

7-8 ©2009 Yale Materials Handling Corporation A908


10-03 P14038

LIFT CYLINDER (FIGURE 7-4)


TWO STAGE LIMITED FREE-LIFT — ERC 040-050 GH

LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT – ERC 040-050 GH
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2992 mm 3292 mm 3792 mm
1 2 3 4 (117.8 in.) (129.6 in.) (149.3 in.)
ITEM Mast B507 B507 B507
Group Number 2992 3292 3792
Cylinder
8600006 8600009 8600014
Group Number
Cylinder Assy 519459606 519459609 519459614
1 Tube Wldmt- 519458606 519458609 519458614
Cylinder
2 Cylinder Rod 519457606 519457609 519457614

RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2992 mm 3292 mm 3792 mm
1 2 3 4 (117.8 in.) (129.6 in.) (149.3 in.)
ITEM Mast B507 B507 B507
Group Number 2992 3292 3792
Cylinder
8600006 8600056 8600059
Group Number
Cylinder Assy 519459656 519459659 519459664
1 Tube Wldmt- 519458656 519458659 519458664
Cylinder
2 Cylinder Rod 519457606 519457609 519457614

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 7-9


P14038 10-03

LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT – ERC 040-050 GH

ITEM PART NO. DESCRIPTION QTY


2 a. . . . . Cylinder Rod ................................................................................................... 1
3 506408500 Gland .............................................................................................................. 1
4 504235239 Check Valve ................................................................................................... 1
5 504148200 Washer ........................................................................................................... 1
6 502787901 Rod Seal ......................................................................................................... 1
7 501850904 Snap Ring ....................................................................................................... 1
8 504163200 Rod Wiper ...................................................................................................... 1
9 504450755 Rod Seal ......................................................................................................... 1
10 012827100 O-Ring ............................................................................................................ 1
11 504450733 Back-Up Ring ................................................................................................. 1
12 504024203 Wear Ring ...................................................................................................... 1
13 504232230 O-Ring ............................................................................................................ 1
505136039 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

7-10 ©2009 Yale Materials Handling Corporation A908


10-03 P14039

LIFT CYLINDER (FIGURE 7-5)


TWO STAGE LIMITED FREE-LIFT — ERC 060-065 GH

LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT – ERC 060-065 GH
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2859 mm 3159 mm 3459 mm 3659 mm
1 2 3 4 (112.6 in.) (124.4 in.) (136.2 in.) (144.1 in.)
ITEM Mast B562 B562 B562 B562
Group Number 2859 3159 3459 3659
Cylinder
8510406 8510409 8510412 8510414
Group Number
Cylinder Assy 580026137 580026140 580026143 580026145
1 Tube Wldmt- 518832606 518832609 518832612 518832614
Cylinder
2 Cylinder Rod 518831606 518831609 518831612 518831614

A908 ©2009 Yale Materials Handling Corporation 7-11


P14039 10-03

LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT – ERC 060-065 GH
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2859 mm 3159 mm 3459 mm 3659 mm
1 2 3 4 (112.6 in.) (124.4 in.) (136.2 in.) (144.1 in.)
ITEM Mast B562 B562 B562 B562
Group Number 2859 3159 3459 3659
Cylinder
8510456 8510459 8510462 8510464
Group Number
Cylinder Assy 580026156 580026159 580026162 580026164
1 Tube Wldmt- 518832656 518832659 518832662 518832664
Cylinder
2 Cylinder Rod 518831606 518831609 518831612 518831614

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 504232230 O-Ring ............................................................................................................ 1
4 504235239 Check Valve ................................................................................................... 1
5 504148200 Washer ........................................................................................................... 1
5 504233257 Washer (Optional) .......................................................................................... 1
6 501850904 Snap Ring ....................................................................................................... 1
7 504163200 Rod Wiper ...................................................................................................... 1
8 580006341 Gland .............................................................................................................. 1
9 015492900 O-Ring ............................................................................................................ 1
10 504154200 Back-Up Ring ................................................................................................. 1
11 502787901 Rod Seal ......................................................................................................... 1
12 518794659 Wear Ring ...................................................................................................... 1
13 505657578 Spacer ............................................................................................................ 1
14 504161200 Back-Up Ring ................................................................................................. 1
15 504160200 Rod Seal ......................................................................................................... 1
16 504024202 Wear Ring ...................................................................................................... 1
580026118 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

7-12 ©2009 Yale Materials Handling Corporation A908


10-03 P14040

CARRIAGE (FIGURE 7-6)


TWO STAGE LIMITED FREE-LIFT

KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
518795638 Carriage (38.5 in.) (38.5 in.) ....................................................................... 1 ..
518795617 Carriage (38.5 in.) (38.5 in.) ....................................................................... .. 1
1 518795608 Carriage Wldmt (38.5 in.) (38.5 in.) ....................................................... 1 ..
1 518795611 Carriage Wldmt (38.5 in.) (38.5 in.) ....................................................... .. 1
2 520036816 Load Roller (4.36/4.35 in.) (4.36/4.35 in.) .............................................. 6 6
2 520052899 Load Roller (Optional) ............................................................................ 6 6
2 580001436 Load Roller (Optional) ............................................................................ 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.020 in.) ..................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978527 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 505978544 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
6 580027879 Chain Anchor (Single Hole) ................................................................... .. 2
7 504075781 Pin .......................................................................................................... 2 2

A908 ©2009 Yale Materials Handling Corporation 7-13


P14040 10-03

KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

7-14 ©2009 Yale Materials Handling Corporation A908


SECTION 8

8 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
SIX ROLLER - THREE STAGE FULL FREE-LIFT ...................................................................................... 8-30
CARRIAGE ASSEMBLY
HEAVY DUTY - THREE STAGE FULL FREE-LIFT .................................................................................... 8-32
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-18
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2

A908 ©2009 Yale Materials Handling Corporation 8-1


P14042 10-03

OUTER MAST (FIGURE 8-1)


THREE STAGE FULL FREE-LIFT

8-2 ©2009 Yale Materials Handling Corporation A908


10-03 P14042

OUTER MAST
THREE STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 4910 mm 5060 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
Mast Assy 580029952 580029955 580029956 580029957
1 Outer Mast 504065766 504065752 504065762 504065750

ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5360 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (211.0 in.) (216.9 in.) (234.6 in.)
Mast B508 B508 B508
Group Number 5360 5510 5960
Mast Assy 580029959 580029960 580029962
1 Outer Mast 504065757 504065777 504065732

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4718 mm 4868 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (185.7 in.) (191.7 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4718 4868
Mast Assy 580030040 580030045 580030047 580030049
1 Outer Mast 504065766 504065752 504065762 504065750

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5168 mm 5318 mm 5768 mm
ITEM 1 2 3 4 (203.5 in.) (209.4 in.) (227.1 in.)
Mast B563 B563 B563
Group Number 5168 5318 5768
Mast Assy 580030052 580030054 580030060
1 Outer Mast 504065757 504065777 504065732

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 504233279 Wear Strip ...................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 8-3


P14042 10-03

OUTER MAST
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


6 520036837 Load Roller ..................................................................................................... 2
7 504233232 Shim (0.020 in.) .............................................................................................. AR
8 015916300 Snap Ring ....................................................................................................... 2

FOOTNOTES:
a Refer to Table

8-4 ©2009 Yale Materials Handling Corporation A908


10-03 P14042

NOTES

A908 ©2009 Yale Materials Handling Corporation 8-5


P14043 10-03

INTERMEDIATE MAST (FIGURE 8-2)


THREE STAGE FULL FREE-LIFT

8-6 ©2009 Yale Materials Handling Corporation A908


10-03 P14043

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 4910 mm 5060 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
Mast Assy 580029952 580029955 580029956 580029957
1 Intermediate Mast 505959571 504062765 504062738 504062799

ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5360 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (211.0 in.) (216.9 in.) (234.6 in.)
Mast B508 B508 B508
Group Number 5360 5510 5960
Mast Assy 580029959 580029960 580029962
1 Intermediate Mast 504062749 504062725 504062710

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4718 mm 4868 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (185.7 in.) (191.7 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4718 4868
Mast Assy 580030040 580030045 580030047 580030049
1 Intermediate Mast 505959571 504062765 504062738 504062799

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5168 mm 5318 mm 5768 mm
ITEM 1 2 3 4 (203.5 in.) (209.4 in.) (227.1 in.)
Mast B563 B563 B563
Group Number 5168 5318 5768
Mast Assy 580030052 580030054 580030060
1 Intermediate Mast 504062749 504062725 504062710

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 4
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 504233279 Wear Strip ...................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 8-7


P14043 10-03

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


6 520036837 Load Roller ..................................................................................................... 2
7 504233232 Shim (0.020 in.) .............................................................................................. AR
8 015916300 Snap Ring ....................................................................................................... 4
9 449034021 Roll Pin ........................................................................................................... 2
10 518801662 Pin .................................................................................................................. 2
11 504281792 Spacer ............................................................................................................ 4
12 504281794 Chain Sheave (ERC 040-050 GH) ................................................................. 2
12 504282703 Chain Sheave ............................................................................................. 1
12 500343914 Snap Ring .................................................................................................. 1
12 520040899 Ball Bearing ................................................................................................ 1
12 504281793 Chain Sheave (ERC 060-065 GH) ................................................................. 2
12 504282702 Chain Sheave ............................................................................................. 1
12 500343914 Snap Ring .................................................................................................. 1
12 520040899 Ball Bearing ................................................................................................ 1

FOOTNOTES:
a Refer to Table

8-8 ©2009 Yale Materials Handling Corporation A908


10-03 P14043

NOTES

A908 ©2009 Yale Materials Handling Corporation 8-9


P14044 10-03

INNER MAST (FIGURE 8-3)


THREE STAGE FULL FREE-LIFT

8-10 ©2009 Yale Materials Handling Corporation A908


10-03 P14044

INNER MAST
THREE STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 4910 mm 5060 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
Mast Assy 580029952 580029955 580029956 580029957
1 Inner Mast 520039802 520039877 520039852 520039832

ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5360 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (211.0 in.) (216.9 in.) (234.6 in.)
Mast B508 B508 B508
Group Number 5360 5510 5960
Mast Assy 580029959 580029960 580029962
1 Inner Mast 520039896 520039848 520040853

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4718 mm 4868 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (185.7 in.) (191.7 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4718 4868
Mast Assy 580030040 580030045 580030047 580030049
1 Inner Mast 520039802 520039877 520039852 520039832

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5168 mm 5318 mm 5768 mm
ITEM 1 2 3 4 (203.5 in.) (209.4 in.) (227.1 in.)
Mast B563 B563 B563
Group Number 5168 5318 5768
Mast Assy 580030052 580030054 580030060
1 Inner Mast 520039896 520039848 520040853

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR

A908 ©2009 Yale Materials Handling Corporation 8-11


P14044 10-03

INNER MAST
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


5 520036837 Load Roller ..................................................................................................... 2

FOOTNOTES:
a Refer to Table

8-12 ©2009 Yale Materials Handling Corporation A908


10-03 P14044

NOTES

A908 ©2009 Yale Materials Handling Corporation 8-13


P14045 10-03

MAIN LIFT (FIGURE 8-4)


THREE STAGE FULL FREE-LIFT

8-14 ©2009 Yale Materials Handling Corporation A908


10-03 P14045

MAIN LIFT
THREE STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 4910 mm 5060 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
1 Chain 504064784 504064703 504064780 518791631

ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5360 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (211.0 in.) (216.9 in.) (234.6 in.)
Mast B508 B508 B508
Group Number 5360 5510 5960
1 Chain 504065747 504064746 504065743

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4718 mm 4868 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (185.7 in.) (191.7 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4718 4868
1 Chain 504065719 504066711 504066718 504072710

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5168 mm 5318 mm 5768 mm
ITEM 1 2 3 4 (203.5 in.) (209.4 in.) (227.1 in.)
Mast B563 B563 B563
Group Number 5168 5318 5768
1 Chain 504066755 504066783 504066712

KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Chain .......................................................................................................... 2 2
2 ..... Cylinder (RH) ............................................................................................. 1 1
3 ..... Cylinder (LH) .............................................................................................. 1 1
4 502566903 Washer ....................................................................................................... 4 4
5 504234266 Nut .............................................................................................................. 4 4
6 518801644 Chain Anchor ............................................................................................. 2 ..
6 518801615 Chain Anchor ............................................................................................. .. 2

A908 ©2009 Yale Materials Handling Corporation 8-15


P14045 10-03

MAIN LIFT
THREE STAGE FULL FREE-LIFT
KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
7 580033718 Pin .............................................................................................................. 4 4
8 015415900 Cotter Pin ................................................................................................... 4 4
9 015418200 Cotter Pin ................................................................................................... 2 2
10 504075767 Chain Anchor ............................................................................................. 2 ..
10 504064751 Chain Anchor ............................................................................................. .. 2
11 500227907 Snap Ring .................................................................................................. 2 2
12 504064767 Washer (0.060 in.) ...................................................................................... 2 2
13 504064769 Washer (0.010 in.) ...................................................................................... AR AR
13 504069791 Washer (0.030 in.) ...................................................................................... AR AR
13 504069702 Washer (0.060 in.) ...................................................................................... AR AR
14 449001068 Capscrew ................................................................................................... 2 2
15 502566902 Washer ....................................................................................................... 4 4
16 504064739 Spacer ........................................................................................................ 2 2
17 909882405 Nut .............................................................................................................. 2 2
18 449021001 Washer ....................................................................................................... 2 2
19 449001052 Capscrew ................................................................................................... 2 2
20 500111905 Fitting ......................................................................................................... 1 1
20 052645500 O-Ring ................................................................................................... 1 1
21 504064742 Housing ...................................................................................................... 1 1
22 504575298 Lowering Control Valve .............................................................................. 1 ..
22 504064721 Lowering Control Valve .............................................................................. .. 1
22 052645600 O-Ring ................................................................................................... 1 1
23 504064740 Hose Assy .................................................................................................. 2 2
24 504230271 Nut .............................................................................................................. 2 2
25 052641400 Fitting ......................................................................................................... 1 1
25 052645400 O-Ring ................................................................................................... 1 1
26 504064729 Fitting ......................................................................................................... 2 2
26 052645400 O-Ring ................................................................................................... 1 1
27 504240229 Spring ......................................................................................................... 2 2
28 504064761 Washer ....................................................................................................... 2 2
29 053349600 Fitting ......................................................................................................... 1 1
30 580010912 Hose Assy .................................................................................................. 1 1

FOOTNOTES:
a Refer to Table

8-16 ©2009 Yale Materials Handling Corporation A908


10-03 P14045

NOTES

A908 ©2009 Yale Materials Handling Corporation 8-17


P14046 10-03

FREE-LIFT (FIGURE 8-5)


THREE STAGE FULL FREE-LIFT

8-18 ©2009 Yale Materials Handling Corporation A908


10-03 P14046

FREE-LIFT
THREE STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 4910 mm 5060 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
1 Chain 504069796 504064793 504075721 900002253
2 Hose Assy 504064707 504064785 504064786 504064719
3 Tube Assy 504064723 504064736 504064779 504064710

ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5360 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (211.0 in.) (216.9 in.) (234.6 in.)
Mast B508 B508 B508
Group Number 5360 5510 5960
1 Chain 504233265 504064764 900002264
2 Hose Assy 504064763 504064711 504065754
3 Tube Assy 504064731 504064743 504065718

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4718 mm 4868 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (185.7 in.) (191.7 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4718 4868
1 Chain 504065755 504066737 504066733 504066703
2 Hose Assy 504064707 504064785 504064786 504064719
3 Tube Assy 504064723 504064736 504064779 504064710

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5168 mm 5318 mm 5768 mm
ITEM 1 2 3 4 (203.5 in.) (209.4 in.) (227.1 in.)
Mast B563 B563 B563
Group Number 5168 5318 5768
1 Chain 504066710 504065733 504066712
2 Hose Assy 504064763 504064711 504065754
3 Tube Assy 504064731 504064743 504065718

A908 ©2009 Yale Materials Handling Corporation 8-19


P14046 10-03

FREE-LIFT
THREE STAGE FULL FREE-LIFT
KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Chain .......................................................................................................... 2 2
2 a. . . . . Hose Assy .................................................................................................. 1 1
3 a. . . . . Tube Assy .................................................................................................. 1 1
4 ..... Lift Cylinder ................................................................................................ 1 1
5 504064702 Fitting ......................................................................................................... 1 1
5 052645400 O-Ring ................................................................................................... 1 1
6 504064795 Spring ......................................................................................................... 1 1
7 504064734 Washer ....................................................................................................... 1 1
8 449001072 Capscrew ................................................................................................... 2 2
9 504230271 Nut .............................................................................................................. 3 3
10 449001389 Capscrew ................................................................................................... 1 1
11 505966572 Bracket ....................................................................................................... 1 1
12 505966510 Clamp ......................................................................................................... 1 1
13 449001004 Capscrew ................................................................................................... 4 4
14 449001013 Capscrew ................................................................................................... 1 1
15 449001049 Capscrew ................................................................................................... 2 ..
15 449001018 Capscrew ................................................................................................... .. 2
16 909882405 Nut .............................................................................................................. 6 6
17 500227907 Snap Ring .................................................................................................. 1 1
18 518801644 Chain Anchor ............................................................................................. 2 ..
18 518801615 Chain Anchor ............................................................................................. .. 2
19 502566903 Washer ....................................................................................................... 2 2
20 504234266 Nut .............................................................................................................. 2 2
21 504064782 Hose Sheave .............................................................................................. 1 1
22 504064778 Spacer ........................................................................................................ 2 2
23 015415900 Cotter Pin ................................................................................................... 2 2
24 449021010 Washer ....................................................................................................... 8 8
25 449022017 Lockwasher ................................................................................................ 3 3
26 580033718 Pin .............................................................................................................. 2 2
27 900002259 Stubshaft .................................................................................................... 1 1
28 501877901 Fitting ......................................................................................................... 1 1
29 504301785 Chain Guard ............................................................................................... 2 2
30 504281796 Chain Sheave Assembly ............................................................................ 2 ..
30 504281799 Chain Sheave ........................................................................................ 1 ..
30 500343914 Snap Ring .............................................................................................. 1 ..
30 520040899 Ball Bearing ........................................................................................... 1 ..
30 504281797 Chain Sheave Assembly ............................................................................ .. 2
30 504282701 Chain Sheave ........................................................................................ .. 1
30 500343914 Snap Ring .............................................................................................. .. 1
30 520040899 Ball Bearing ........................................................................................... .. 1
31 504281795 Crosshead .................................................................................................. 1 1
32 449034054 Roll Pin ....................................................................................................... 2 2
33 449001007 Capscrew ................................................................................................... 2 2
34 500227910 Snap Ring .................................................................................................. 2 2
35 580012382 Tie Down .................................................................................................... 1 1

8-20 ©2009 Yale Materials Handling Corporation A908


10-03 P14046

FREE-LIFT
THREE STAGE FULL FREE-LIFT
KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
36 504064718 Spacer ........................................................................................................ .. 2
37 b 505973584 Bracket Wldmt ............................................................................................ 1 1
37 c 580095068 Bracket ....................................................................................................... 1 1
38 504223295 Spacer ........................................................................................................ AR AR
39 449021001 Washer ....................................................................................................... 2 ..

FOOTNOTES:
a Refer to Table c 10/2008 →
b → 10/2008

A908 ©2009 Yale Materials Handling Corporation 8-21


P14047 10-03

MAIN CYLINDER (FIGURE 8-6)


THREE STAGE FULL FREE-LIFT

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
ERC 040-050 GH (LEFT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 4910 mm 5060 mm
1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
ITEM Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
Cylinder
8600405 8600408 8600409 8600410
Group Number
Cylinder Assy 519467605 519467608 519467609 519467610
1 Tube Wldmt- 519466605 519466608 519466609 519466610
Cylinder
2 Cylinder Rod 519465605 519465608 519465609 519465610

ERC 040-050 GH (LEFT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5360 mm 5510 mm 5960 mm
1 2 3 4 (211.0 in.) (216.9 in.) (234.6 in.)
ITEM Mast B508 B508 B508
Group Number 5360 5510 5960
Cylinder
8600412 8600413 8600416
Group Number
Cylinder Assy 519467612 519467613 519467616
1 Tube Wldmt- 519466612 519466613 519466616
Cylinder
2 Cylinder Rod 519465612 519465613 519465616

8-22 ©2009 Yale Materials Handling Corporation A908


10-03 P14047

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
ERC 040-050 GH (RIGHT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 4910 mm 5060 mm
1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
ITEM Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
Cylinder
8600455 8600458 8600459 8600460
Group Number
Cylinder Assy 519467655 519467658 519467659 519467660
1 Tube Wldmt- 519466655 519466658 519466659 519466660
Cylinder
2 Cylinder Rod 519465605 519465608 519465609 519465610

ERC 040-050 GH (RIGHT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5360 mm 5510 mm 5960 mm
1 2 3 4 (211.0 in.) (216.9 in.) (234.6 in.)
ITEM Mast B508 B508 B508
Group Number 5360 5510 5960
Cylinder
8600462 8600463 8600466
Group Number
Cylinder Assy 519467662 519467663 519467666
1 Tube Wldmt- 519466662 519466663 519466666
Cylinder
2 Cylinder Rod 519465612 519465613 519465616

ERC 060-065 GH (LEFT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4718 mm 4868 mm
1 2 3 4 (162.1 in.) (179.8 in.) (185.7 in.) (191.7 in.)
ITEM Mast B563 B563 B563 B563
Group Number 4118 4568 4718 4868
Cylinder
8600505 8600508 8600509 8600510
Group Number
Cylinder Assy 518897605 518897608 518897609 518897610
1 Tube Wldmt- 518896605 518896608 518896609 518896610
Cylinder
2 Cylinder Rod 518895605 518895608 518895609 518895610

A908 ©2009 Yale Materials Handling Corporation 8-23


P14047 10-03

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
ERC 060-065 GH (LEFT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5168 mm 5318 mm 5768 mm
1 2 3 4 (203.5 in.) (209.4 in.) (227.1 in.)
ITEM Mast B563 B563 B563
Group Number 5168 5318 5768
Cylinder
8600512 8600513 8600516
Group Number
Cylinder Assy 518897612 518897613 518897616
1 Tube Wldmt- 518896612 518896613 518896616
Cylinder
2 Cylinder Rod 518895612 518895613 518895616

ERC 060-065 GH (RIGHT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4718 mm 4868 mm
1 2 3 4 (162.1 in.) (179.8 in.) (185.7 in.) (191.7 in.)
ITEM Mast B563 B563 B563 B563
Group Number 4118 4568 4718 4868
Cylinder
8600555 8600558 8600559 8600560
Group Number
Cylinder Assy 518897655 518897658 518897659 518897660
1 Tube Wldmt- 518896655 518896658 518896659 518896660
Cylinder
2 Cylinder Rod 518895605 518895608 518895609 518895610

ERC 060-065 GH (RIGHT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5168 mm 5318 mm 5768 mm
1 2 3 4 (203.5 in.) (209.4 in.) (227.1 in.)
ITEM Mast B563 B563 B563
Group Number 5168 5318 5768
Cylinder
8600562 8600563 8600566
Group Number
Cylinder Assy 518897662 518897663 518897666
1 Tube Wldmt- 518896662 518896663 518896666
Cylinder
2 Cylinder Rod 518895612 518895613 518895616

8-24 ©2009 Yale Materials Handling Corporation A908


10-03 P14047

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 506410501 Gland ..................................................................................................... 1 ..
3 505587501 Gland ..................................................................................................... .. 1
4 505657522 Spacer (88 in. to 94 in. OALH) ............................................................... 1 ..
4 505657523 Spacer (102 in. and Above OALH) ........................................................ 1 ..
4 505657512 Spacer (76 in., 82 in., and 84 in. OALH) ................................................ .. 1
4 505657517 Spacer (88 in. to 94 in. OALH) ............................................................... .. 1
4 505657518 Spacer (102 in. and Above OALH) ........................................................ .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 504163200 Rod Wiper .............................................................................................. 1 1
9 504450755 Rod Seal ................................................................................................ 1 ..
9 504160200 Rod Seal ................................................................................................ .. 1
10 015492900 O-Ring ................................................................................................... .. 1
10 012827100 O-Ring ................................................................................................... 1 ..
11 504154200 Back-Up Ring ......................................................................................... 1 ..
11 504161200 Back-Up Ring ......................................................................................... .. 1
12 518794659 Wear Ring .............................................................................................. 1 ..
12 504024202 Wear Ring .............................................................................................. .. 1
13 580011167 O-Ring ................................................................................................... 1 1
14 502787901 Rod Seal ................................................................................................ 1 1
15 502895203 Piston Ring ............................................................................................ 1 ..
15 502895201 Piston Ring ............................................................................................ .. 1
504154200 Back-Up Ring ......................................................................................... 1 1
518794659 Wear Ring .............................................................................................. 1 1
505136041 Kit-Seal ....................................................................................................... 1 ..
505136037 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

A908 ©2009 Yale Materials Handling Corporation 8-25


P14049 10-03

FREE-LIFT CYLINDER (FIGURE 8-7)


THREE STAGE FULL FREE-LIFT

8-26 ©2009 Yale Materials Handling Corporation A908


10-03 P14049

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 4910 mm 5060 mm
1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
ITEM Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
Cylinder
8514556 8514559 8514560 8514562
Group Number
Cylinder Assy 580034493 580034494 580034495 580034496
1 Tube Wldmt- 524157556 524157559 524157560 524157562
Cylinder
2 Cylinder Rod 519492607 519492610 519492611 519492613

ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5360 mm 5510 mm 5960 mm
1 2 3 4 (211.0 in.) (216.9 in.) (234.6 in.)
ITEM Mast B508 B508 B508
Group Number 5360 5510 5960
Cylinder
8514564 8514565 8514568
Group Number
Cylinder Assy 580038106 580034497 580038108
1 Tube Wldmt- 524157564 524157565 524157568
Cylinder
2 Cylinder Rod 519492615 519492639 519492619

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4718 mm 4868 mm
1 2 3 4 (162.1 in.) (179.8 in.) (185.7 in.) (191.7 in.)
ITEM Mast B563 B563 B563 B563
Group Number 4118 4568 4718 4868
Cylinder
8514507 8514510 8514511 8514513
Group Number
Cylinder Assy 580034471 580034472 580034473 580034474
1 Tube Wldmt- 524157607 524157610 524157611 524157613
Cylinder
2 Cylinder Rod 518941608 518941611 518941612 518941614

A908 ©2009 Yale Materials Handling Corporation 8-27


P14049 10-03

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5168 mm 5318 mm 5768 mm
1 2 3 4 (203.5 in.) (209.4 in.) (227.1 in.)
ITEM Mast B563 B563 B563
Group Number 5168 5318 5768
Cylinder
8514515 8514516 8514520
Group Number
Cylinder Assy 580034475 580034476 580034530
1 Tube Wldmt- 524157615 524157616 524157620
Cylinder
2 Cylinder Rod 518941616 518941617 518941621

KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 519493600 Gland ..................................................................................................... 1 ..
3 518938600 Gland ..................................................................................................... .. 1
4 501753904 Screw ..................................................................................................... 1 1
5 504235239 Check Valve ........................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 504450758 Rod Wiper .............................................................................................. 1 1
9 502787903 Rod Seal ................................................................................................ 1 1
10 502011903 Back-Up Ring ......................................................................................... 1 ..
10 502011929 Back-Up Ring ......................................................................................... .. 1
11 500348901 O-Ring ................................................................................................... 1 ..
11 015493500 O-Ring ................................................................................................... .. 1
12 502687901 Sealing Ring .......................................................................................... 1 1
13 504232230 O-Ring ................................................................................................... 1 1
14 504024210 Wear Ring .............................................................................................. 1 ..
14 504450757 Wear Ring .............................................................................................. .. 1
15 504450734 Rod Seal ................................................................................................ 1 ..
15 504450754 Rod Seal ................................................................................................ .. 1
16 504450732 Back-Up Ring ......................................................................................... 1 ..
16 504450756 Back-Up Ring ......................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

8-28 ©2009 Yale Materials Handling Corporation A908


10-03 P14049

NOTES

A908 ©2009 Yale Materials Handling Corporation 8-29


P14050 10-03

CARRIAGE (FIGURE 8-8)


SIX ROLLER — THREE STAGE FULL FREE-LIFT

8-30 ©2009 Yale Materials Handling Corporation A908


10-03 P14050

CARRIAGE
SIX ROLLER – THREE STAGE FULL FREE-LIFT
KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
520040873 Carriage (38.5 in.) ...................................................................................... 1 ..
520040892 Carriage (38.5 in.) ...................................................................................... .. 1
1 520041853 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 520041865 Carriage Wldmt (38.5 in.) ....................................................................... .. 1
2 520036852 Load Roller (3.61 in./3.60 in.) ................................................................ 6 6
2 520053821 Load Roller (Optional) ............................................................................ 6 6
2 580001435 Load Roller (Optional) ............................................................................ 6 6
2 580001437 Load Roller (Optional) ............................................................................ 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978527 Chain Anchor (Dual Hole) ...................................................................... 2 2
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A908 ©2009 Yale Materials Handling Corporation 8-31


P16057 02-05

CARRIAGE ASSEMBLY (FIGURE 8-9)


HEAVY DUTY — THREE STAGE FULL FREE-LIFT

8-32 ©2009 Yale Materials Handling Corporation A908


02-05 P16057

CARRIAGE ASSEMBLY
HEAVY DUTY – THREE STAGE FULL FREE-LIFT
KEY:
A: ERC40-50GH
B: ERC60-65GH
QTY
ITEM PART NO. DESCRIPTION A B
580052391 Carriage (Group No. 8526354) .................................................................. 1 ..
580052392 Carriage (Group No. 8526355) .................................................................. .. 1
1 580051924 Carriage Wldmt ...................................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
1 580051908 Carriage Wldmt ...................................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... 6 6
2 520036852 Load Roller ............................................................................................ 6 6
2 520053821 Load Roller (Optional) ............................................................................ 6 6
2 580001437 Load Roller (Optional) ............................................................................ 6 6
2 580001435 Load Roller (Optional) ............................................................................ 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A908 ©2009 Yale Materials Handling Corporation 8-33


P16057 02-05

NOTES

8-34 ©2009 Yale Materials Handling Corporation A908


SECTION 9

9 MAST-TWO STAGE FULL FREE-LIFT


CONTENTS

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
SIX ROLLER - TWO STAGE FULL FREE-LIFT ......................................................................................... 9-18
CARRIAGE ASSEMBLY
HEAVY DUTY - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-20
FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-8
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-15
INNER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
MAIN CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-11
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-13
MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
OUTER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2

A908 ©2009 Yale Materials Handling Corporation 9-1


P14052 10-03

OUTER MAST (FIGURE 9-1)


TWO STAGE FULL FREE-LIFT

9-2 ©2009 Yale Materials Handling Corporation A908


10-03 P14052

OUTER MAST
TWO STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3662 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (144.2 in.) (148.1 in.)
Mast B509 B509 B509 B509
Group Number 2962 3262 3662 3762
Mast Assy 580030232 580030240 580030249 580030251
1 Outer Mast 504065758 504065762 504065757 504065777

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
Mast Assy 580030322 580030329 580030340
1 Outer Mast 504065758 504065762 504065777

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 504233279 Wear Strip ...................................................................................................... 2
6 520036837 Load Roller ..................................................................................................... 2
7 504233232 Shim (0.020 in.) .............................................................................................. AR
8 015916300 Snap Ring ....................................................................................................... 2
9 504229225 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

A908 ©2009 Yale Materials Handling Corporation 9-3


P14053 10-03

INNER MAST (FIGURE 9-2)


TWO STAGE FULL FREE-LIFT

9-4 ©2009 Yale Materials Handling Corporation A908


10-03 P14053

INNER MAST
TWO STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3662 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (144.2 in.) (148.1 in.)
Mast B509 B509 B509 B509
Group Number 2962 3262 3662 3762
Mast Assy 580030232 580030240 580030249 580030251
1 Inner Mast 504074703 504074785 504074774 504063749

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
Mast Assy 580030322 580030329 580030340
1 Inner Mast 504074703 504074785 504063749

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 520036837 Load Roller ..................................................................................................... 2

FOOTNOTES:
a Refer to Table

A908 ©2009 Yale Materials Handling Corporation 9-5


P14054 10-03

MAIN LIFT (FIGURE 9-3)


TWO STAGE FULL FREE-LIFT

9-6 ©2009 Yale Materials Handling Corporation A908


10-03 P14054

MAIN LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 ..... Cylinder (RH) ...................................................................................................... 1
2 ..... Cylinder (LH) ....................................................................................................... 1
3 500227907 Snap Ring ........................................................................................................... 1
4 504064767 Washer (0.060 in.) .............................................................................................. 1
5 504064769 Washer (0.010 in.) .............................................................................................. AR
5 504069791 Washer (0.030 in.) .............................................................................................. AR
5 504069702 Washer (0.060 in.) .............................................................................................. AR
6 449001068 Capscrew ............................................................................................................ 2
7 502566902 Washer ............................................................................................................... 4
8 504064739 Spacer ................................................................................................................ 2
9 909882405 Nut ...................................................................................................................... 2
10 449021001 Washer ............................................................................................................... 2
11 449001052 Capscrew ............................................................................................................ 2
12 504230271 Nut ...................................................................................................................... 2
13 520044803 Housing (Lowering Control) ................................................................................ 1
13 504064742 Housing (Optional) .............................................................................................. 1
14 504064734 Washer ............................................................................................................... 1
15 052229600 Fitting .................................................................................................................. 1
15 052645400 O-Ring ............................................................................................................ 1
16 052641400 Fitting .................................................................................................................. 1
16 052645400 O-Ring ............................................................................................................ 1
17 080437000 Plug ..................................................................................................................... 1
17 052645500 O-Ring ............................................................................................................ 1
18 504575298 Lowering Control Valve (ERC 040-050 GH) ....................................................... 1
18 504064721 Lowering Control Valve (ERC 060-065 GH) ....................................................... 1
18 052645600 O-Ring ............................................................................................................ 1
19 053349600 Fitting .................................................................................................................. 1
20 504064740 Hose Assy ........................................................................................................... 1
21 504240229 Spring ................................................................................................................. 1
22 504064729 Fitting .................................................................................................................. 1
22 052645400 O-Ring ............................................................................................................ 1
23 580010912 Hose Assy ........................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 9-7


P14055 10-03

FREE-LIFT (FIGURE 9-4)


TWO STAGE FULL FREE-LIFT

9-8 ©2009 Yale Materials Handling Corporation A908


10-03 P14055

FREE-LIFT
TWO STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
1 Tube Wldmt-Cylinder 504069783 504069782 504069716
2 Chain 504069796 504064793 504233265

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
1 Tube Wldmt-Cylinder 504069783 504069782 504069716
2 Chain 504065740 504066748 504065701

KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Tube Wldmt-Cylinder ................................................................................. 1 1
2 a. . . . . Chain .......................................................................................................... 1 1
3 520044802 Fitting ......................................................................................................... 1 1
3 052645400 O-Ring ................................................................................................... 1 1
4 449001004 Capscrew ................................................................................................... 2 2
5 909882404 Nut .............................................................................................................. 2 2
6 504069724 Clamp ......................................................................................................... 2 2
7 932202907 Capscrew ................................................................................................... 1 1
8 449021006 Washer ....................................................................................................... 3 3
9 449001302 Capscrew ................................................................................................... 1 1
10 505973536 Fitting ......................................................................................................... 1 1
10 052645400 O-Ring ................................................................................................... 1 1
11 504064795 Spring ......................................................................................................... 1 1
12 504064734 Washer ....................................................................................................... 1 1
13 580012382 Tie Down .................................................................................................... 1 1
14 505973527 Bracket Wldmt ............................................................................................ 1 1
15 504064718 Spacer ........................................................................................................ .. 4
16 449001049 Capscrew ................................................................................................... 2 ..
16 449001018 Capscrew ................................................................................................... .. 2
17 449021010 Washer ....................................................................................................... 6 6
18 909882405 Nut .............................................................................................................. 4 4
19 502566903 Washer ....................................................................................................... 2 2
20 504234266 Nut .............................................................................................................. 2 2

A908 ©2009 Yale Materials Handling Corporation 9-9


P14055 10-03

FREE-LIFT
TWO STAGE FULL FREE-LIFT
KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
21 518801644 Chain Anchor ............................................................................................. 2 ..
21 518801615 Chain Anchor ............................................................................................. .. 2
22 580033718 Pin .............................................................................................................. 2 2
23 015415900 Cotter Pin ................................................................................................... 2 2
24 504281795 Crosshead .................................................................................................. 1 1
25 504281796 Chain Sheave Assembly ............................................................................ 2 ..
25 504281799 Chain Sheave ........................................................................................ 1 1
25 500343914 Snap Ring .............................................................................................. 1 1
25 520040899 Ball Bearing ........................................................................................... 1 1
25 504281797 Chain Sheave Assembly ............................................................................ .. 2
25 504282701 Chain Sheave ........................................................................................ 1 1
25 500343914 Snap Ring .............................................................................................. 1 1
25 520040899 Ball Bearing ........................................................................................... 1 1
26 504301785 Chain Guard ............................................................................................... 2 2
27 449034054 Roll Pin ....................................................................................................... 2 2
28 449001003 Capscrew ................................................................................................... 2 2
29 449022017 Lockwasher ................................................................................................ 2 2
30 500227910 Snap Ring .................................................................................................. 3 3
31 ..... Lift Cylinder ................................................................................................ 1 1
32 500227907 Snap Ring .................................................................................................. 1 1

FOOTNOTES:
a Refer to Table

9-10 ©2009 Yale Materials Handling Corporation A908


10-03 P14057

MAIN CYLINDER (FIGURE 9-5)


LEFT HAND — TWO STAGE FULL FREE-LIFT

MAIN CYLINDER
LEFT HAND – TWO STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3662 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (144.2 in.) (148.1 in.)
ITEM Mast B509 B509 B509 B509
Group Number 2962 3262 3662 3762
Cylinder
8509506 8509509 8509513 8509514
Group Number
Cylinder Assy 580025137 580025063 580025066 580025067
1 Tube Wldmt- 518989606 518989609 518989613 518989614
Cylinder
2 Cylinder Rod 518988606 518988609 518988613 518988614

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8509556 8509559 8509564
Group Number
Cylinder Assy 580025106 580025109 580025114
1 Tube Wldmt- 518989606 518989609 518989614
Cylinder
2 Cylinder Rod 518988606 518988609 518988614

A908 ©2009 Yale Materials Handling Corporation 9-11


P14057 10-03

MAIN CYLINDER
LEFT HAND – TWO STAGE FULL FREE-LIFT
KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501753914 Screw ..................................................................................................... 1 1
5 504163200 Rod Wiper .............................................................................................. 1 1
6 b 580006341 Gland ..................................................................................................... 1 1
6 c 580049889 Gland ..................................................................................................... 1 1
7 500167920 Back-Up Ring ......................................................................................... 1 1
8 015492900 O-Ring ................................................................................................... 1 1
9 b 504154200 Back-Up Ring ......................................................................................... 1 1
10 502787901 Rod Seal ................................................................................................ 1 1
11 b 518794659 Wear Ring .............................................................................................. 1 1
12 505657539 Spacer ................................................................................................... .. 1
13 504017203 Wear Ring .............................................................................................. 1 1
505136048 Kit-Seal ....................................................................................................... 1 1

FOOTNOTES:
a Refer to Table c 2/2004 →
b → 2/2004

9-12 ©2009 Yale Materials Handling Corporation A908


10-03 P14058

MAIN CYLINDER (FIGURE 9-6)


RIGHT HAND — TWO STAGE FULL FREE-LIFT

MAIN CYLINDER
RIGHT HAND – TWO STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3662 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (144.2 in.) (148.1 in.)
ITEM Mast B509 B509 B509 B509
Group Number 2962 3262 3662 3762
Cylinder
8509606 8509609 8509613 8509614
Group Number
Cylinder Assy 580025315 580025229 580025233 580025234
1 Tube Wldmt- 519681606 519681609 519681613 519681614
Cylinder
2 Cylinder Rod 519680606 519680609 519680613 519680614

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8509656 8509659 8509664
Group Number
Cylinder Assy 580025277 580025280 580025284
1 Tube Wldmt- 519681606 519681609 519681614
Cylinder
2 Cylinder Rod 519680606 519680609 519680614

A908 ©2009 Yale Materials Handling Corporation 9-13


P14058 10-03

MAIN CYLINDER
RIGHT HAND – TWO STAGE FULL FREE-LIFT
KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501753914 Screw ..................................................................................................... 1 1
5 504163200 Rod Wiper .............................................................................................. 1 1
6 b 580006341 Gland ..................................................................................................... 1 1
6 c 580049889 Gland ..................................................................................................... 1 1
7 500167920 Back-Up Ring ......................................................................................... 1 1
8 015492900 O-Ring ................................................................................................... 1 1
9 b 504154200 Back-Up Ring ......................................................................................... 1 1
10 502787901 Rod Seal ................................................................................................ 1 1
11 b 518794659 Wear Ring .............................................................................................. 1 1
12 505657539 Spacer ................................................................................................... .. 1
13 504017203 Wear Ring .............................................................................................. 1 1
14 502895201 Piston Ring ............................................................................................ 1 1
580025048 Kit-Seal ....................................................................................................... 1 1

FOOTNOTES:
a Refer to Table c 2/2004 →
b → 2/2004

9-14 ©2009 Yale Materials Handling Corporation A908


10-03 P14059

FREE-LIFT CYLINDER (FIGURE 9-7)


TWO STAGE FULL FREE-LIFT

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3662 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (144.2 in.) (148.1 in.)
ITEM Mast B509 B509 B509 B509
Group Number 2962 3262 3662 3762
Cylinder
8514556 8514559 8514563 8514564
Group Number
Cylinder Assy 580034493 580034494 580038105 580038106
1 Tube Wldmt- 524157556 524157559 524157563 524157564
Cylinder
2 Cylinder Rod 519492607 519492610 519492614 519492615

A908 ©2009 Yale Materials Handling Corporation 9-15


P14059 10-03

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8514506 8514509 8514514
Group Number
Cylinder Assy 580041421 580041423 580041425
1 Tube Wldmt- 524157606 524157609 524157614
Cylinder
2 Cylinder Rod 518941607 518941610 518941615

KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 519493600 Gland ..................................................................................................... 1 ..
3 518938600 Gland ..................................................................................................... .. 1
4 501753904 Screw ..................................................................................................... 1 1
5 504235239 Check Valve ........................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 504450758 Rod Wiper .............................................................................................. 1 1
9 502787903 Rod Seal ................................................................................................ 1 1
10 502011903 Back-Up Ring ......................................................................................... 1 ..
10 502011929 Back-Up Ring ......................................................................................... .. 1
11 500348901 O-Ring ................................................................................................... 1 ..
11 015493500 O-Ring ................................................................................................... .. 1
12 502687901 Sealing Ring .......................................................................................... 1 1
13 504232230 O-Ring ................................................................................................... 1 1
14 504024210 Wear Ring .............................................................................................. 1 ..
14 504450757 Wear Ring .............................................................................................. .. 1
15 504450734 Rod Seal ................................................................................................ 1 ..
15 504450754 Rod Seal ................................................................................................ .. 1
16 504450732 Back-Up Ring ......................................................................................... 1 ..
16 504450756 Back-Up Ring ......................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

9-16 ©2009 Yale Materials Handling Corporation A908


10-03 P14059

NOTES

A908 ©2009 Yale Materials Handling Corporation 9-17


P14060 10-03

CARRIAGE (FIGURE 9-8)


SIX ROLLER — TWO STAGE FULL FREE-LIFT

9-18 ©2009 Yale Materials Handling Corporation A908


10-03 P14060

CARRIAGE
SIX ROLLER – TWO STAGE FULL FREE-LIFT
KEY:
A: ERC 040-050 GH
B: ERC 060-065 GH
QTY
ITEM PART NO. DESCRIPTION A B
518795649 Carriage (38.5 in.) ...................................................................................... 1 ..
518795664 Carriage (38.5 in.) ...................................................................................... .. 1
1 518795613 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 518795654 Carriage Wldmt (38.5 in.) ....................................................................... .. 1
2 520036816 Load Roller (4.36/4.35 in.) ..................................................................... 6 6
2 520052899 Load Roller (Optional) ............................................................................ 6 6
2 580001436 Load Roller (Optional) ............................................................................ 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.020 in.) ..................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
7 504071702 Pin .......................................................................................................... 2 2
7 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
7 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A908 ©2009 Yale Materials Handling Corporation 9-19


P16058 02-05

CARRIAGE ASSEMBLY (FIGURE 9-9)


HEAVY DUTY — TWO STAGE FULL FREE-LIFT

9-20 ©2009 Yale Materials Handling Corporation A908


02-05 P16058

CARRIAGE ASSEMBLY
HEAVY DUTY – TWO STAGE FULL FREE-LIFT
KEY:
A: ERC40-50GH
B: ERC60-65GH
QTY
ITEM PART NO. DESCRIPTION A B
580052394 Carriage ..................................................................................................... 1 ..
580052395 Carriage ..................................................................................................... .. 1
1 580051923 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 ..
1 580051918 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... .. 6
2 520036816 Load Roller (4.36/4.35 in.) ..................................................................... 6 6
2 520052899 Load Roller (Optional) ............................................................................ 6 6
2 580001436 Load Roller (Optional) ............................................................................ 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.020 in.) ..................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A908 ©2009 Yale Materials Handling Corporation 9-21


P16058 02-05

NOTES

9-22 ©2009 Yale Materials Handling Corporation A908


SECTION 10

10 MAST-FOUR STAGE FULL FREE-LIFT


CONTENTS

SECTION 10
MAST-FOUR STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
CARRIAGE ASSEMBLY
HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-24
FREE-LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-12
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-20
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6
MAIN CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-15
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-18
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2

A908 ©2009 Yale Materials Handling Corporation 10-1


P14062 10-03

OUTER MAST (FIGURE 10-1)


FOUR STAGE FULL FREE-LIFT

10-2 ©2009 Yale Materials Handling Corporation A908


10-03 P14062

OUTER MAST
FOUR STAGE FULL FREE-LIFT
ERC 040-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast C515 C515 C515
Group Number 6058 6364 6670
Mast Assy 580030404 580030405 580030406
1 Outer Mast 518805664 518805638 518805617
15 Chain 518804662 518804692 518804693

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
1 a. . . . . Outer Mast ...................................................................................................... 1
2 520036837 Load Roller ..................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504075764 Wear Strip (2.9 in.) (0,76 mm) ........................................................................ 2
6 504234265 Shim (0.020 in.) .............................................................................................. AR
7 012824300 O-Ring ............................................................................................................ 4
8 504234208 Chain Anchor .................................................................................................. 2
9 504234286 Nut .................................................................................................................. 2
10 504236213 Ring ................................................................................................................ 2
11 504234255 Pin .................................................................................................................. 2
12 015417900 Cotter Pin ....................................................................................................... 2
13 504241784 Plug ................................................................................................................ 2
14 504229225 Bushing .......................................................................................................... 2
15 a. . . . . Chain .............................................................................................................. 2

FOOTNOTES:
a Refer to Table

A908 ©2009 Yale Materials Handling Corporation 10-3


P14063 10-03

INTERMEDIATE 2 MAST (FIGURE 10-2)


FOUR STAGE FULL FREE-LIFT

10-4 ©2009 Yale Materials Handling Corporation A908


10-03 P14063

INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT
ERC 040-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast C515 C515 C515
Group Number 6058 6364 6670
Mast Assy 580030404 580030405 580030406
1 Intermediate Mast 518805637 518805652 518805616
a580059722 a580059723 a580059724
20 Chain 504064764 518791609 900002264

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Intermediate Mast ........................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 520036837 Load Roller ..................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 4
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504075764 Wear Strip ...................................................................................................... 2
6 504234265 Shim (0.020 in.) .............................................................................................. AR
7 012824300 O-Ring ............................................................................................................ 4
8 504234266 Nut .................................................................................................................. 2
9 504064758 Ring ................................................................................................................ 2
10 518801644 Chain Anchor .................................................................................................. 2
11 520036852 Load Roller ..................................................................................................... 2
12 500227910 Snap Ring ....................................................................................................... 2
13 520039824 Chain Sheave ................................................................................................. 2
14 520039876 Chain Sheave ............................................................................................. 1
15 500343914 Snap Ring .................................................................................................. 2
16 520040899 Ball Bearing ................................................................................................ 1
17 580033718 Pin .................................................................................................................. 2
18 015415900 Cotter Pin ....................................................................................................... 2
19 504233201 Spacer ............................................................................................................ 2
20 b. . . . . Chain .............................................................................................................. 2

FOOTNOTES:
a Alternate Part b Refer to Table

A908 ©2009 Yale Materials Handling Corporation 10-5


P14064 10-03

INTERMEDIATE 3 MAST (FIGURE 10-3)


FOUR STAGE FULL FREE-LIFT

10-6 ©2009 Yale Materials Handling Corporation A908


10-03 P14064

INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT
ERC 040-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast C515 C515 C515
Group Number 6058 6364 6670
Mast Assy 580030404 580030405 580030406
1 Intermediate Mast 518806665 518806642 518806658
18 Chain 504064764 518791609 900002264

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 520036837 Load Roller ..................................................................................................... 4
3 015916300 Snap Ring ....................................................................................................... 4
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504075764 Wear Strip ...................................................................................................... 2
6 504234265 Shim (0.020 in.) .............................................................................................. AR
7 012824300 O-Ring ............................................................................................................ 4
8 500227910 Snap Ring ....................................................................................................... 2
9 518804657 Chain Sheave ................................................................................................. 2
10 500343914 Snap Ring .................................................................................................. 2
11 504242237 Ball Bearing ................................................................................................ 1
12 504234286 Nut .................................................................................................................. 2
13 504236213 Ring ................................................................................................................ 2
14 504234217 Chain Anchor .................................................................................................. 2
15 504234255 Pin .................................................................................................................. 2
16 015417900 Cotter Pin ....................................................................................................... 2
17 015418200 Cotter Pin ....................................................................................................... 2
18 a. . . . . Chain .............................................................................................................. 2

FOOTNOTES:
a Refer to Table

A908 ©2009 Yale Materials Handling Corporation 10-7


P14065 10-03

INNER MAST (FIGURE 10-4)


FOUR STAGE FULL FREE-LIFT

10-8 ©2009 Yale Materials Handling Corporation A908


10-03 P14065

INNER MAST
FOUR STAGE FULL FREE-LIFT
ERC 040-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast C515 C515 C515
Group Number 6058 6364 6670
Mast Assy 580030404 580030405 580030406
1 Inner Mast 520040840 520040817 520040867
12 Chain 504064764 518791609 900002264
13 Chain 504064716 504064787 504064764

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 520036837 Load Roller ..................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504234266 Nut .................................................................................................................. 4
6 502566903 Washer ........................................................................................................... 4
7 518801644 Chain Anchor .................................................................................................. 2
8 504075767 Chain Anchor .................................................................................................. 2
9 580033718 Pin .................................................................................................................. 4
10 015415900 Cotter Pin ....................................................................................................... 4
11 015418200 Cotter Pin ....................................................................................................... 2
12 a. . . . . Chain .............................................................................................................. 2
13 a. . . . . Chain .............................................................................................................. 2

FOOTNOTES:
a Refer to Table

A908 ©2009 Yale Materials Handling Corporation 10-9


P14066 10-03

MAIN LIFT (FIGURE 10-5)


FOUR STAGE FULL FREE-LIFT

10-10 ©2009 Yale Materials Handling Corporation A908


10-03 P14066

MAIN LIFT
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 ..... Lift Cylinder (RH) ............................................................................................ 1
2 ..... Lift Cylinder (LH) ............................................................................................ 1
3 504064740 Hose Assy ...................................................................................................... 1
4 518804676 Tube Assy ...................................................................................................... 1
5 504064739 Spacer ............................................................................................................ 2
6 449001048 Capscrew ....................................................................................................... 2
7 052641400 Fitting .............................................................................................................. 1
7 052645400 O-Ring ........................................................................................................ 1
8 449021010 Washer ........................................................................................................... 2
9 909882405 Nut .................................................................................................................. 2
10 504233229 Lowering Control Valve .................................................................................. 1
10 052645600 O-Ring ........................................................................................................ 1
11 504064742 Housing .......................................................................................................... 1
12 449001052 Capscrew ....................................................................................................... 2
13 504230271 Nut .................................................................................................................. 4
14 449021001 Washer ........................................................................................................... 2
15 449001014 Screw ............................................................................................................. 2
16 504233298 Clamp ............................................................................................................. 2
17 052229600 Fitting .............................................................................................................. 1
17 052645400 O-Ring ........................................................................................................ 1
18 500111904 Fitting .............................................................................................................. 2
18 052645200 O-Ring ........................................................................................................ 1
19 520040828 Flow Valve ...................................................................................................... 1
19 052645400 O-Ring ........................................................................................................ 1
20 500227901 Snap Ring ....................................................................................................... 1
21 518804682 Shim (0.010 in.) .............................................................................................. AR
21 518804620 Shim (0.030 in.) .............................................................................................. AR
21 518804628 Shim (0.060 in.) .............................................................................................. AR
22 080437000 Plug ................................................................................................................ 1
22 052645500 O-Ring ........................................................................................................ 1
23 518804688 Keeper ............................................................................................................ 1
24 449001138 Capscrew ....................................................................................................... 1
25 909882404 Nut .................................................................................................................. 1
26 449021006 Washer ........................................................................................................... 1
27 053349600 Fitting .............................................................................................................. 1
28 580010912 Hose Assy ...................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 10-11


P14067 10-03

FREE-LIFT (FIGURE 10-6)


FOUR STAGE FULL FREE-LIFT

10-12 ©2009 Yale Materials Handling Corporation A908


10-03 P14067

FREE-LIFT
FOUR STAGE FULL FREE-LIFT
ERC 040-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast C515 C515 C515
Group Number 6058 6364 6670
2 Hose Assy 518804619 518804604 518804614

ITEM PART NO. DESCRIPTION QTY


1 ..... Lift Cylinder ......................................................................................................... 1
2 a. . . . . Hose Assy ...................................................................................................... 1
3 520038811 Clamp ............................................................................................................. 1
4 449001059 Capscrew ....................................................................................................... 4
5 449021010 Washer ........................................................................................................... 4
6 518804683 Spacer ............................................................................................................ 4
7 909882405 Nut .................................................................................................................. 4
8 580017091 Chain Guard ................................................................................................... 1
9 504230271 Nut .................................................................................................................. 1
10 449021001 Washer ........................................................................................................... 1
11 449001014 Screw ............................................................................................................. 1
12 504069724 Clamp ............................................................................................................. 1
13 030826300 Fitting .............................................................................................................. 1
14 518804667 Tube Assy ...................................................................................................... 1
15 518804640 Stubshaft ........................................................................................................ 1
16 449001048 Capscrew ....................................................................................................... 1
17 449022017 Lockwasher .................................................................................................... 1
18 520039838 Washer (Nylon) .............................................................................................. 2
19 518804661 Crosshead ...................................................................................................... 1
20 502097910 Locknut (Prevailing Torque) ........................................................................... 2
21 449021006 Washer ........................................................................................................... 2
22 518804651 Strap Clamp ................................................................................................... 1
23 518804639 Pin .................................................................................................................. 1
24 518804610 Pin .................................................................................................................. 1
25 504233218 Hose Sheave .................................................................................................. 1
26 052643500 Connector ....................................................................................................... 1
26 052645500 O-Ring ........................................................................................................ 1
27 520040828 Flow Valve ...................................................................................................... 1
27 052645400 O-Ring ........................................................................................................ 1
28 931018905 Capscrew ....................................................................................................... 1
29 955400910 Lockwasher .................................................................................................... 1
30 449021042 Washer ........................................................................................................... 1
31 518790623 Capscrew ....................................................................................................... 2
32 449022013 Lockwasher .................................................................................................... 2
33 520039883 Chain Sheave ................................................................................................. 2
34 500343914 Snap Ring .................................................................................................. 2
35 520040899 Ball Bearing ................................................................................................ 1
36 518807695 Hose Guide .................................................................................................... 4
37 504070721 Snap Ring ....................................................................................................... 4

A908 ©2009 Yale Materials Handling Corporation 10-13


P14067 10-03

FOOTNOTES:
a Refer to Table

10-14 ©2009 Yale Materials Handling Corporation A908


10-03 P14068

MAIN CYLINDER (FIGURE 10-7)


LEFT HAND — FOUR STAGE FULL FREE-LIFT

MAIN CYLINDER
LEFT HAND – FOUR STAGE FULL FREE-LIFT
ERC 040-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
ITEM Mast C515 C515 C515
Group Number 6058 6364 6670
Cylinder
8602705 8602706 8602707
Group Number
Cylinder Assy 506396505 506396506 506396507
1 Tube Wldmt- 520025605 520025606 520025607
Cylinder
2 Cylinder Rod 520026605 520026606 520026607
15 Spacer ---- 504319203 504319207

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 520034600 Gland .............................................................................................................. 1
4 504450758 Rod Wiper ...................................................................................................... 1
5 502787903 Rod Seal ......................................................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 10-15


P14068 10-03

MAIN CYLINDER
LEFT HAND – FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


6 012823300 O-Ring ............................................................................................................ 1
7 504232217 Back-Up Ring ................................................................................................. 1
8 504232292 Rod Seal ......................................................................................................... 1
9 504024211 Wear Ring ...................................................................................................... 1
10 502895204 Piston Ring ..................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
12 051740800 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 a. . . . . Spacer ............................................................................................................ 1
505136058 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

10-16 ©2009 Yale Materials Handling Corporation A908


10-03 P14068

NOTES

A908 ©2009 Yale Materials Handling Corporation 10-17


P14069 10-03

MAIN CYLINDER (FIGURE 10-8)


RIGHT HAND — FOUR STAGE FULL FREE-LIFT

10-18 ©2009 Yale Materials Handling Corporation A908


10-03 P14069

MAIN CYLINDER
RIGHT HAND – FOUR STAGE FULL FREE-LIFT
ERC 040-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
ITEM Mast C515 C515 C515
Group Number 6058 6364 6670
Cylinder
8602755 8602756 8602757
Group Number
Cylinder Assy 506396555 506396556 506396557
1 Tube Wldmt- 520025655 520025656 520025657
Cylinder
2 Cylinder Rod 520027605 520027606 520027607
11 Spacer ---- 504319203 504319207

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 504232230 O-Ring ............................................................................................................ 1
4 520034600 Gland .............................................................................................................. 1
5 504450758 Rod Wiper ...................................................................................................... 1
6 502787903 Rod Seal ......................................................................................................... 1
7 012823300 O-Ring ............................................................................................................ 1
8 504232217 Back-Up Ring ................................................................................................. 1
9 504232292 Rod Seal ......................................................................................................... 1
10 504024211 Wear Ring ...................................................................................................... 1
11 a. . . . . Spacer ............................................................................................................ 1
505136061 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A908 ©2009 Yale Materials Handling Corporation 10-19


P14070 10-03

FREE-LIFT CYLINDER (FIGURE 10-9)


FOUR STAGE FULL FREE-LIFT

FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT
C515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
ITEM Mast C515 C515 C515
Group Number 6058 6364 6670
Cylinder
8602655 8602656 8602657
Group Number
Cylinder Assy 519433655 519433656 519433657
1 Tube Wldmt- 520020605 520020606 520020607
Cylinder
2 Cylinder Rod 520021605 520021606 520021607

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 519537600 Gland .............................................................................................................. 1
4 504450758 Rod Wiper ...................................................................................................... 1
5 502787903 Rod Seal ......................................................................................................... 1
6 900004269 Back-Up Ring ................................................................................................. 1
7 015493200 O-Ring ............................................................................................................ 1

10-20 ©2009 Yale Materials Handling Corporation A908


10-03 P14070

FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


8 501753904 Screw ............................................................................................................. 1
9 502687901 Sealing Ring ................................................................................................... 1
10 504024207 Wear Ring ...................................................................................................... 1
11 504232205 Rod Seal ......................................................................................................... 1
12 504232277 Back-Up Ring ................................................................................................. 1
13 504235239 Check Valve ................................................................................................... 1
14 580011167 O-Ring ............................................................................................................ 1
15 504148200 Washer ........................................................................................................... 1
16 501850904 Snap Ring ....................................................................................................... 1
505136049 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A908 ©2009 Yale Materials Handling Corporation 10-21


P14071 10-03

CARRIAGE (FIGURE 10-10)


FOUR STAGE FULL FREE-LIFT

10-22 ©2009 Yale Materials Handling Corporation A908


10-03 P14071

CARRIAGE
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


520040821 Carriage .............................................................................................................. 1
1 520041855 Carriage Wldmt .............................................................................................. 1
2 504066700 Stubshaft .................................................................................................... 6
3 500227907 Snap Ring ....................................................................................................... 4
4 015916300 Snap Ring ....................................................................................................... 6
5 520036852 Load Roller ..................................................................................................... 6
6 504233232 Shim (0.020 in.) .............................................................................................. AR
7 505978544 Chain Anchor (Dual Hole) .............................................................................. 2
8 504071702 Pin .................................................................................................................. 2
9 580033718 Pin .................................................................................................................. 2
10 015415900 Cotter Pin ....................................................................................................... 2
11 504235278 Spacer ............................................................................................................ 2

A908 ©2009 Yale Materials Handling Corporation 10-23


P16059 02-05

CARRIAGE ASSEMBLY (FIGURE 10-11)


HEAVY DUTY — FOUR STAGE FULL FREE-LIFT

10-24 ©2009 Yale Materials Handling Corporation A908


02-05 P16059

CARRIAGE ASSEMBLY
HEAVY DUTY – FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


580052396 Carriage .............................................................................................................. 1
1 580051922 Carriage Wldmt .............................................................................................. 1
1 504071721 Stubshaft .................................................................................................... 6
2 520036852 Load Roller ..................................................................................................... 6
3 015916300 Snap Ring ....................................................................................................... 6
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504235278 Spacer ............................................................................................................ 2
6 505978544 Chain Anchor (Dual Hole) .............................................................................. 2
7 504071702 Pin .................................................................................................................. 2
8 500227907 Snap Ring ....................................................................................................... 4
9 580033718 Pin .................................................................................................................. 2
10 015415900 Cotter Pin ....................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 10-25


P16059 02-05

NOTES

10-26 ©2009 Yale Materials Handling Corporation A908


SECTION 11

11 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 11
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

HEADER HOSE
FOUR STAGE FULL FREE-LIFT - WITH WIRE TAKE-UP ......................................................................... 11-26
FOUR STAGE FULL FREE-LIFT - WITH HYDRAULIC TAKE-UP ............................................................. 11-30
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-14
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-4
TWO AND FOUR STAGE FULL FREE-LIFT .............................................................................................. 11-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-2
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-8
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-11
TWO AND FOUR STAGE FULL FREE-LIFT .............................................................................................. 11-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-10

A908 ©2009 Yale Materials Handling Corporation 11-1


P14073 10-03

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-1)


TWO STAGE LIMITED FREE-LIFT

11-2 ©2009 Yale Materials Handling Corporation A908


10-03 P14073

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERC40-50GH (B507)
B: ERC60-65GH (B562)
QTY
ITEM PART NO. DESCRIPTION A B
580023764 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
580023982 Side-Shift Carriage (38.5 in.) ...................................................................... .. 1
1 580023791 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 580020700 Carriage Wldmt (Inner) (38.5 in.) ........................................................... .. 1
2 580023799 Carriage Wldmt (Outer) (38.5 in.) .......................................................... 1 ..
2 580023783 Carriage Wldmt (Outer) (38.5 in.) .......................................................... .. 1
3 580020708 Sideshift Cylinder (Assembly) (FP14079 [Page 11-8])......................... 1 ..
3 580020709 Sideshift Cylinder (Assembly) (FP14079 [Page 11-8])......................... .. 1
4 580020724 Bearing (Upper) ..................................................................................... 2 ..
4 580020725 Bearing (Upper) ..................................................................................... .. 2
5 580020726 Bearing (Lower) ..................................................................................... 2 ..
5 580020727 Bearing (Lower) ..................................................................................... .. 2
6 580020723 Hook (Lower) ......................................................................................... 2 2
7 449001400 Capscrew ............................................................................................... 4 4
8 502566903 Washer .................................................................................................. 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580026725 Roll Pin .................................................................................................. 1 1
12 015628700 Grease Fitting ........................................................................................ 2 2
13 520036816 Load Roller (4.36/4.35 in.) ..................................................................... 6 6
14 015916500 Snap Ring .............................................................................................. 6 6
15 504071779 Shim (0.020 in.) ..................................................................................... 28 28
16 504072717 Spacer ................................................................................................... 6 6
17 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
17 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
17 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
17 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
17 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
18 504075781 Pin .......................................................................................................... 2 2
19 500227907 Snap Ring .............................................................................................. 4 4
20 580033718 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
22 580026720 Shim ....................................................................................................... AR AR

A908 ©2009 Yale Materials Handling Corporation 11-3


P14077 10-03

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-2)


THREE STAGE FULL FREE-LIFT

11-4 ©2009 Yale Materials Handling Corporation A908


10-03 P14077

INTEGRAL SIDE-SHIFT CARRIAGE


THREE STAGE FULL FREE-LIFT
KEY:
A: ERC40-50GH (B508)
B: ERC60-65GH (B563)
QTY
ITEM PART NO. DESCRIPTION A B
580023766 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
580023775 Side-Shift Carriage (38.5 in.) ...................................................................... .. 1
1 580023793 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 580023780 Carriage Wldmt (Inner) (38.5 in.) ........................................................... .. 1
2 580023799 Carriage Wldmt (Outer) (38.5 in.) .......................................................... 1 ..
2 580023783 Carriage Wldmt (Outer) (38.5 in.) .......................................................... .. 1
3 580020708 Sideshift Cylinder (Assembly) (FP14079 [Page 11-8])......................... 1 ..
3 580020709 Sideshift Cylinder (Assembly) (FP14079 [Page 11-8])......................... .. 1
4 580020724 Bearing (Upper) ..................................................................................... 2 ..
4 580020725 Bearing (Upper) ..................................................................................... .. 2
5 580020726 Bearing (Lower) ..................................................................................... 2 ..
5 580020727 Bearing (Lower) ..................................................................................... .. 2
6 580020723 Hook (Lower) ......................................................................................... 2 2
7 580055980 Capscrew ............................................................................................... 4 4
8 580056008 Washer .................................................................................................. 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580026725 Roll Pin .................................................................................................. 1 1
12 015628700 Grease Fitting ........................................................................................ 2 2
13 504071702 Pin .......................................................................................................... 2 2
14 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
14 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
14 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
14 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
15 500227907 Snap Ring .............................................................................................. 4 4
16 580033718 Pin .......................................................................................................... 2 2
17 015415900 Cotter Pin ............................................................................................... 2 2
18 520036852 Load Roller ............................................................................................ 6 6
19 504233232 Shim (0.020 in.) ..................................................................................... 28 28
20 504235278 Spacer ................................................................................................... 2 2
21 015916300 Snap Ring .............................................................................................. 6 6
22 580026720 Shim ....................................................................................................... AR AR

A908 ©2009 Yale Materials Handling Corporation 11-5


P14075 10-03

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-3)


TWO AND FOUR STAGE FULL FREE-LIFT

11-6 ©2009 Yale Materials Handling Corporation A908


10-03 P14075

INTEGRAL SIDE-SHIFT CARRIAGE


TWO AND FOUR STAGE FULL FREE-LIFT
KEY:
A: ERC40-50GH (B509) Two Stage Full Free-Lift
B: ERC60-65GH (B564) Two Stage Full Free-Lift
C: ERC40-55GH (C515) Four Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B C
580023765 Side-Shift Carriage (38.5 in.) ............................................................. 1 .. ..
580023774 Side-Shift Carriage (38.5 in.) ............................................................. .. 1 ..
580023767 Side-Shift Carriage (38.5 in.) ............................................................. .. .. 1
1 580023792 Carriage Wldmt (Inner) (38.5 in.) .................................................. 1 .. ..
1 580020703 Carriage Wldmt (Inner) (38.5 in.) .................................................. .. 1 ..
1 580023794 Frame (Inner) (38.5 in.) ................................................................. .. .. 1
2 580023799 Carriage Wldmt (Outer) (38.5 in.) .................................................. 1 .. 1
2 580023783 Carriage Wldmt (Outer) (38.5 in.) .................................................. .. 1 ..
3 580020708 Sideshift Cylinder (Assembly) (FP14079 [Page 11-8])................ 1 .. 1
3 580020709 Sideshift Cylinder (Assembly) (FP14079 [Page 11-8])................ .. 1 ..
4 580020724 Bearing (Upper) ............................................................................. 2 .. 2
4 580020725 Bearing (Upper) ............................................................................. .. 2 ..
5 580020726 Bearing (Lower) ............................................................................. 2 .. 2
5 580020727 Bearing (Lower) ............................................................................. .. 2 ..
6 580020723 Hook (Lower) ................................................................................. 2 2 2
7 580055980 Capscrew ...................................................................................... 4 4 4
8 502566903 Washer .......................................................................................... 4 4 4
9 580026721 Pin ................................................................................................. 2 2 2
10 580026723 Cotter Pin ...................................................................................... 2 2 2
11 580026725 Roll Pin .......................................................................................... 1 1 1
12 015628700 Grease Fitting ................................................................................ 2 2 2
13 504071702 Pin ................................................................................................. 2 2 2
14 505978544 Chain Anchor (Dual Hole) ............................................................. 2 .. 2
14 580027878 Chain Anchor (Single Hole) ........................................................... 2 .. 2
14 505978527 Chain Anchor (Dual Hole) ............................................................. .. 2 ..
14 580027880 Chain Anchor (Single Hole) ........................................................... .. 2 ..
15 500227907 Snap Ring ..................................................................................... 4 4 4
16 580033718 Pin ................................................................................................. 2 2 2
17 015415900 Cotter Pin ...................................................................................... 2 2 2
18 520036816 Load Roller (4.36/4.35 in.) ............................................................. 6 6 ..
18 520036852 Load Roller .................................................................................... .. .. 6
19 504071779 Shim (0.020 in.) ............................................................................. 28 28 ..
19 504233232 Shim (0.020 in.) ............................................................................. .. .. 28
20 504072717 Spacer ........................................................................................... 6 6 ..
20 504235278 Spacer ........................................................................................... .. .. 6
21 015916500 Snap Ring ..................................................................................... 6 6 ..
21 015916300 Snap Ring ..................................................................................... .. .. 6
22 580026720 Shim .............................................................................................. AR AR AR

A908 ©2009 Yale Materials Handling Corporation 11-7


P14079 10-03

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 11-4)

11-8 ©2009 Yale Materials Handling Corporation A908


10-03 P14079

INTEGRAL SIDE-SHIFT CYLINDER


KEY:
A: ERC40-50GH (B507, B508, B509)
B: ERC60-65GH (B562, B563, B564, C515)
QTY
ITEM PART NO. DESCRIPTION A B
580020708 Sideshift Cylinder (Assembly) .................................................................... 1 ..
580020709 Sideshift Cylinder (Assembly) .................................................................... .. 1
1 580020710 Sideshift Cylinder ................................................................................... 1 ..
1 580020711 Sideshift Cylinder ................................................................................... .. 1
2 580020721 Rod Seal ................................................................................................ 2 2
3 580020719 O-Ring ................................................................................................... 2 2
4 580026724 Retainer ................................................................................................. 2 2
5 580020741 Rod Wiper .............................................................................................. 2 2
580027520 Kit-Seal .................................................................................................. 1 1

A908 ©2009 Yale Materials Handling Corporation 11-9


P14080 10-03

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 11-5)


TWO STAGE LIMITED FREE-LIFT

KEY:
A: ERC40-50GH (B507)
B: ERC60-65GH (B562)
QTY
ITEM PART NO. DESCRIPTION A B
1 580027669 Hose Assy .................................................................................................. 1 ..
1 580027670 Hose Assy .................................................................................................. .. 1
2 580027667 Hose Assy .................................................................................................. 1 ..
2 580020742 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 052642200 Fitting ......................................................................................................... 2 2
4 052645200 O-Ring ................................................................................................... 1 1

11-10 ©2009 Yale Materials Handling Corporation A908


10-03 P14081

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 11-6)


THREE STAGE FULL FREE-LIFT

KEY:
A: ERC45-50GH (B508)
B: ERC60-65GH (B563)
QTY
ITEM PART NO. DESCRIPTION A B
1 580027672 Hose Assy .................................................................................................. 1 ..
1 580027673 Hose Assy .................................................................................................. .. 1
2 580020736 Hose Assy .................................................................................................. 1 ..
2 580027667 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 052642200 Fitting ......................................................................................................... 2 2
4 052645200 O-Ring ................................................................................................... 1 1

A908 ©2009 Yale Materials Handling Corporation 11-11


P14082 10-03

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 11-7)


TWO AND FOUR STAGE FULL FREE-LIFT

KEY:
A: ERC40-50GH (B509)
B: ERC60-65GH (B564)
C: ERC40-55GH (C515)
QTY
ITEM PART NO. DESCRIPTION A B C
1 580027672 Hose Assy ......................................................................................... 1 .. ..
1 580027673 Hose Assy ......................................................................................... .. 1 ..
1 580027674 Hose Assy (Four Stage Full Free-Lift) ............................................... .. .. 1
2 580020736 Hose Assy ......................................................................................... 1 .. ..
2 580027667 Hose Assy ......................................................................................... .. 1 ..
2 580027666 Hose Assy (Four Stage Full Free-Lift) ............................................... .. .. 1
3 312850042 Strap Clamp ...................................................................................... 1 1 1
4 052642200 Fitting ................................................................................................. 2 2 2
4 052645200 O-Ring ........................................................................................... 1 1 1

11-12 ©2009 Yale Materials Handling Corporation A908


10-03 P14082

NOTES

A908 ©2009 Yale Materials Handling Corporation 11-13


P14041 10-03

HEADER HOSE (FIGURE 11-8)


TWO STAGE LIMITED FREE-LIFT

11-14 ©2009 Yale Materials Handling Corporation A908


10-03 P14041

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507
Group Number 2992 3292 3792
1 Hose Assy 505969501 505967590 506254509

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2859 mm 3159 mm 3459 mm 3659 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (136.2 in.) (144.1 in.)
Mast B562 B562 B562 B562
Group Number 2859 3159 3459 3659
1 Hose Assy 505969501 505967590 505967563 506254509

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 d. . . . . Hose Assy .................................................................................................. 2 4
2 449001072 Capscrew ................................................................................................... 2 4
3 449001028 Capscrew ................................................................................................... 4 8
4 504069707 Bracket (RH) .............................................................................................. 1 1
4 504069711 Bracket (LH) ............................................................................................... .. 1
5 504230271 Nut .............................................................................................................. 6 12
6 505962533 Spacer ........................................................................................................ 1 2
7 505961568 Stubshaft .................................................................................................... 1 2
8 580023124 Hose Sheave .............................................................................................. 1 2
9 504070716 Washer ....................................................................................................... 1 2
10 449022017 Lockwasher ................................................................................................ 1 2
11 449001389 Capscrew ................................................................................................... 1 2
12 504068794 Clamp ......................................................................................................... 1 2
13 504068772 Bracket (RH) .............................................................................................. 1 1
13 504068705 Bracket (LH) ............................................................................................... .. 1
14 449001272 Capscrew ................................................................................................... 2 4
15 504231270 Nut .............................................................................................................. 2 4
16 505962578 Clamp ......................................................................................................... 2 4
17 504068704 Hose Clamp ............................................................................................... 4 8
18 505965586 Clamp ......................................................................................................... 2 4
19 a 504068704 Hose Clamp ............................................................................................... 1 2
19 c 504068704 Hose Clamp ............................................................................................... 1 2
20 ab 505965586 Clamp ......................................................................................................... 1 2
20 c 505965586 Clamp ......................................................................................................... 1 2

A908 ©2009 Yale Materials Handling Corporation 11-15


P14041 10-03

FOOTNOTES:
a ERC 040-050 GH B507-3792 c ERC 060-065 GH B562-3659
b ERC 060-065 GH B507-3792 d Refer to Table

11-16 ©2009 Yale Materials Handling Corporation A908


10-03 P14041

NOTES

A908 ©2009 Yale Materials Handling Corporation 11-17


P14061 10-03

HEADER HOSE (FIGURE 11-9)


TWO STAGE FULL FREE-LIFT

11-18 ©2009 Yale Materials Handling Corporation A908


10-03 P14061

HEADER HOSE
TWO STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3662 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (144.2 in.) (148.1 in.)
Mast B509 B509 B509 B509
Group Number 2962 3262 3662 3762
1 Hose Guard 518795675 505978552 900004214 505976557
2 Hose Guard 900004216 900004217 900004219 900004210
3 Hose Assy 504062735 505969566 520047854 520047855
4 Hose Assy 900004230 518799679 518799602 505968582
21 Tube Assy 504070726 504070713 504070705 504070784
22 Tube Assy 504068779 504068710 504069733 504069771

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
1 Hose Guard 518795675 505978552 900004214
2 Hose Guard 900004216 900004217 505976557
3 Hose Assy 504062735 505969566 520047855
4 Hose Assy 504063767 518799679 505968582
21 Tube Assy 504070726 504070713 504070784
22 Tube Assy 504068779 504068710 504069771

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Guard ................................................................................................ 1 1
2 a. . . . . Hose Guard ................................................................................................ 1 1
3 a. . . . . Hose Assy .................................................................................................. 2 2
4 a. . . . . Hose Assy .................................................................................................. .. 2
5 932200905 Capscrew ................................................................................................... 4 ..
5 932200910 Capscrew ................................................................................................... .. 4
6 504068703 Hose Assy .................................................................................................. .. 2
7 505965586 Clamp ......................................................................................................... 3 6
8 449001014 Screw ......................................................................................................... 2 4
9 504230271 Nut .............................................................................................................. 2 4
10 504070756 Hose Guide ................................................................................................ 2 4
11 504070721 Snap Ring .................................................................................................. 2 4

A908 ©2009 Yale Materials Handling Corporation 11-19


P14061 10-03

HEADER HOSE
TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
12 580024707 Capscrew ................................................................................................... 2 4
13 312850034 Strap Clamp ............................................................................................... 1 1
14 504068794 Clamp ......................................................................................................... 3 6
15 505959500 Clamp ......................................................................................................... 2 2
16 504068704 Hose Clamp ............................................................................................... 5 10
17 580075519 Hose Clamp ............................................................................................... 1 2
18 505961505 Bracket ....................................................................................................... 1 1
19 505965586 Clamp ......................................................................................................... 6 6
20 013397900 Fitting ......................................................................................................... 2 2
21 a. . . . . Tube Assy .................................................................................................. 1 1
22 a. . . . . Tube Assy .................................................................................................. 1 1
23 449034054 Roll Pin ....................................................................................................... 2 2
24 580009288 Bracket (RH) .............................................................................................. 1 1
25 580009289 Bracket (LH) ............................................................................................... .. 1
26 580009290 Stubshaft .................................................................................................... 1 2
27 449001389 Capscrew ................................................................................................... 1 2
28 580023124 Hose Sheave .............................................................................................. 1 2
29 504070716 Washer ....................................................................................................... 1 2
30 520045181 Washer ....................................................................................................... 1 2
31 909882405 Nut .............................................................................................................. 1 2

FOOTNOTES:
a Refer to Table

11-20 ©2009 Yale Materials Handling Corporation A908


10-03 P14061

NOTES

A908 ©2009 Yale Materials Handling Corporation 11-21


P14051 10-03

HEADER HOSE (FIGURE 11-10)


THREE STAGE FULL FREE-LIFT

11-22 ©2009 Yale Materials Handling Corporation A908


10-03 P14051

HEADER HOSE
THREE STAGE FULL FREE-LIFT
ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 4910 mm 5060 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
1 Hose Assy 518799697 504063700 518799673 900004234

ERC 040-050 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5360 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (211.0 in.) (216.9 in.) (234.6 in.)
Mast B508 B508 B508
Group Number 5360 5510 5960
1 Hose Assy 518799636 518799653 506256554

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4718 mm 4868 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (185.7 in.) (191.7 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4718 4868
1 Hose Assy 518799697 504063700 518799673 900004234

ERC 060-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5168 mm 5318 mm 5768 mm
ITEM 1 2 3 4 (203.5 in.) (209.4 in.) (227.1 in.)
Mast B563 B563 B563
Group Number 5168 5318 5768
1 Hose Assy 518799636 518799653 506256554

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580023124 Hose Sheave .............................................................................................. 1 2
3 909882404 Nut .............................................................................................................. 1 2
4 504068704 Hose Clamp ............................................................................................... 4 8
5 505965586 Clamp ......................................................................................................... 2 4
6 449001014 Screw ......................................................................................................... 8 10
7 504230271 Nut .............................................................................................................. 9 12

A908 ©2009 Yale Materials Handling Corporation 11-23


P14051 10-03

HEADER HOSE
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
8 504070756 Hose Guide ................................................................................................ 2 4
9 504070721 Snap Ring .................................................................................................. 2 4
10 505962533 Spacer ........................................................................................................ 1 2
11 518797639 Stubshaft .................................................................................................... 1 2
12 504070716 Washer ....................................................................................................... 1 2
13 520053804 Nut .............................................................................................................. 1 2
14 449001389 Capscrew ................................................................................................... 1 2
15 504068794 Clamp ......................................................................................................... 2 2
16 504070735 Bracket (RH) .............................................................................................. 1 1
16 504069792 Bracket (LH) ............................................................................................... 1 1
17 449001117 Capscrew ................................................................................................... 1 2
18 932200905 Capscrew ................................................................................................... 4 8
19 504071785 Washer ....................................................................................................... 1 2
20 580075519 Hose Clamp ............................................................................................... 1 2
21 504069761 Tube Assy .................................................................................................. 1 2
22 520039810 Hose Guide (RH) ........................................................................................ 1 1
22 520039872 Hose Guide (LH) ........................................................................................ .. 1
23 504069740 Plate ........................................................................................................... 1 1
24 504071766 Spacer ........................................................................................................ 1 2
25 449001052 Capscrew ................................................................................................... 1 2
26 504226242 Washer ....................................................................................................... 1 2
27 449001302 Capscrew ................................................................................................... 1 2
28 580009290 Stubshaft .................................................................................................... 1 2
29 580009288 Bracket (RH) .............................................................................................. 1 1
30 580009289 Bracket (LH) ............................................................................................... .. 1
31 520045181 Washer ....................................................................................................... 1 2
32 580023124 Hose Sheave .............................................................................................. 2 2
33 449034054 Roll Pin ....................................................................................................... 2 2
34 580051876 Cap (Not Illustrated) ................................................................................... 1 1

FOOTNOTES:
a Refer to Table

11-24 ©2009 Yale Materials Handling Corporation A908


10-03 P14051

NOTES

A908 ©2009 Yale Materials Handling Corporation 11-25


P14072 10-03

HEADER HOSE (FIGURE 11-11)


FOUR STAGE FULL FREE-LIFT — WITH WIRE TAKE-UP

11-26 ©2009 Yale Materials Handling Corporation A908


10-03 P14072

HEADER HOSE
FOUR STAGE FULL FREE-LIFT – WITH WIRE TAKE-UP
ERC 040-065 GH

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast C515 C515 C515
Group Number 6058 6364 6670
1 Hose Assy 580017074 580017075 580017076
a580089766 a580089778 a580089779

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 1 2
2 504068704 Hose Clamp ............................................................................................... 2 4
3 505965586 Clamp ......................................................................................................... 2 4
4 449001272 Capscrew ................................................................................................... 2 4
5 504068794 Clamp ......................................................................................................... 2 4
6 504231270 Nut .............................................................................................................. 6 12
7 909882405 Nut .............................................................................................................. 3 6
8 505962533 Spacer ........................................................................................................ 2 4
9 580023124 Hose Sheave .............................................................................................. 4 8
10 518807652 Stubshaft .................................................................................................... 1 2
11 504070716 Washer ....................................................................................................... 2 4
12 449001059 Capscrew ................................................................................................... 1 2
13 505961568 Stubshaft .................................................................................................... 1 2
14 505960578 Capscrew ................................................................................................... 1 2
15 520038830 Hose Guard (LH) (Outer) ........................................................................... 1 2
16 520038821 Hose Guard (LH) (Inner) ............................................................................ 1 2
17 520038863 Stubshaft .................................................................................................... 2 4
18 520038896 Roller .......................................................................................................... 4 8
19 520038841 Spacer ........................................................................................................ 4 8
20 518807678 Idler Pulley ................................................................................................. 2 4
21 b 520042815 Cable Assy ................................................................................................. 2 4
21 b 520042816 Cable Assy ................................................................................................. 2 4
21 b 520042817 Cable Assy ................................................................................................. 2 4
22 016103500 Washer ....................................................................................................... 6 12
23 520038805 Spring ......................................................................................................... 2 4
24 502097901 Locknut ....................................................................................................... 2 4
25 015414700 Cotter Pin ................................................................................................... 2 4
26 518807634 Pin .............................................................................................................. 1 2
27 518807684 Block .......................................................................................................... 1 2
28 449001013 Capscrew ................................................................................................... 9 15
29 449022016 Lockwasher ................................................................................................ 2 4
30 449001202 Capscrew ................................................................................................... 4 8
31 504071785 Washer ....................................................................................................... 2 4
32 520038870 Hose Guard (RH Inner) .............................................................................. 1 2

A908 ©2009 Yale Materials Handling Corporation 11-27


P14072 10-03

HEADER HOSE
FOUR STAGE FULL FREE-LIFT – WITH WIRE TAKE-UP
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
33 520038859 Hose Guard (RH Outer) ............................................................................. 1 2
34 449001351 Capscrew ................................................................................................... 1 2
35 449021001 Washer ....................................................................................................... 2 4
36 504230271 Nut .............................................................................................................. 7 11
37 500412904 Clamp ......................................................................................................... 2 4
38 312850046 Strap Clamp (Strap) ................................................................................... 2 4
39 518807639 Bracket Wldmt ............................................................................................ 1 2
40 932200905 Capscrew ................................................................................................... 2 4
41 518809665 Plate ........................................................................................................... 1 1
42 015915200 Snap Ring .................................................................................................. 1 2
43 520045181 Washer ....................................................................................................... 1 2
44 580017088 Stubshaft .................................................................................................... 1 2
45 580018276 Guard (RH) ................................................................................................. 1 ..
45 580018279 Guard (LH) ................................................................................................. .. 1
46 449022034 Lockwasher ................................................................................................ 1 2
47 449001296 Capscrew ................................................................................................... 1 2
48 518790623 Capscrew ................................................................................................... 2 4
49 580075519 Hose Clamp ............................................................................................... 3 ..
49 518808669 Hose Clamp ............................................................................................... .. 1

FOOTNOTES:
a Alternate Part b Refer to Table

11-28 ©2009 Yale Materials Handling Corporation A908


10-03 P14072

NOTES

A908 ©2009 Yale Materials Handling Corporation 11-29


P20680 10-08

HEADER HOSE (FIGURE 11-12)


FOUR STAGE FULL FREE-LIFT — WITH HYDRAULIC TAKE-UP

11-30 ©2009 Yale Materials Handling Corporation A908


10-08 P20680

HEADER HOSE
FOUR STAGE FULL FREE-LIFT – WITH HYDRAULIC TAKE-UP
C515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast C515 C515 C515
Group Number 6058 6364 6670
37 Hose Assy 580089766 580089778 580089779
38 Hose Assy 580089778 580089779 580089767

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580055744 Capscrew ................................................................................................... 1 2
2 580061564 Metric Washer ............................................................................................ 1 2
3 580018276 Guard (RH) ................................................................................................. 1 1
4 580017088 Stubshaft .................................................................................................... 1 2
5 504070711 Bushing ...................................................................................................... 1 2
6 580023124 Hose Sheave .............................................................................................. 2 4
7 580055636 Washer ....................................................................................................... 1 2
8 015915200 Snap Ring .................................................................................................. 1 2
9 580052881 Clamp ......................................................................................................... 2 3
10 524141696 Hose Clamp ............................................................................................... 2 3
11 580055650 Nut .............................................................................................................. 18 36
12 580086384 Washer ....................................................................................................... 11 22
13 ..... Bracket ....................................................................................................... 1 ..
13 580080835 Bracket ....................................................................................................... .. 1
14 580056001 Nut .............................................................................................................. 2 4
15 504070716 Washer ....................................................................................................... 1 2
16 504068794 Clamp ......................................................................................................... 4 8
17 580093044 Capscrew ................................................................................................... 8 16
18 504068786 Bar .............................................................................................................. 4 4
19 504070732 Stubshaft .................................................................................................... 1 2
20 580055731 Capscrew ................................................................................................... 1 2
21 580055731 Capscrew ................................................................................................... 2 4
22 580061562 Capscrew ................................................................................................... 1 2
23 580055634 Washer ....................................................................................................... 1 2
24 580056001 Nut .............................................................................................................. 2 4
25 505962533 Spacer ........................................................................................................ 1 2
26 580018279 Guard (LH) ................................................................................................. .. 1
27 580055651 Nut .............................................................................................................. 8 14
28 500412904 Clamp ......................................................................................................... 2 4
29 ..... Formed Plate .............................................................................................. 1 2
30 ..... Plate ........................................................................................................... 1 2
31 580055733 Capscrew ................................................................................................... 8 14
32 580055631 Washer ....................................................................................................... 2 4
33 518808669 Hose Clamp ............................................................................................... .. 1

A908 ©2009 Yale Materials Handling Corporation 11-31


P20680 10-08

HEADER HOSE
FOUR STAGE FULL FREE-LIFT – WITH HYDRAULIC TAKE-UP
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
34 312850046 Strap Clamp (Strap) ................................................................................... 2 4
35 580075519 Hose Clamp ............................................................................................... 1 1
36 580039424 Fitting ......................................................................................................... 2 4
37 a. . . . . Hose Assy .................................................................................................. 1 1
38 a. . . . . Hose Assy .................................................................................................. .. 1
39 518809665 Plate ........................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

11-32 ©2009 Yale Materials Handling Corporation A908


SECTION 12

12 OPTIONS
CONTENTS

SECTION 12
OPTIONS

DESCRIPTION PAGE

BACK-UP ALARM ........................................................................................................................................... 12-12


BATTERY ROLLER TRAY, SLIDES, AND SPACERS ................................................................................... 12-14
BRAKE AND BACK-UP LIGHTS ..................................................................................................................... 12-2
DC TO DC CONVERTER
36/48 VOLT TO 12 VOLT ............................................................................................................................ 12-11
DRIVE AND REAR LIGHTS ............................................................................................................................ 12-6
LIGHTS, LED BACK-UP AND BRAKE
4/2004 → .................................................................................................................................................... 12-4
SPOT LIGHT ................................................................................................................................................... 12-10
STROBE LIGHT .............................................................................................................................................. 12-8
WIRE HARNESS
REAR LIGHTS (→ S/N A908N08692F) ..................................................................................................... 12-18
REAR LIGHTS (S/N A908N08693F →) ..................................................................................................... 12-20
SWITCH ...................................................................................................................................................... 12-17
TRACTION CUT-OUT (→ S/N A910N03903D) ......................................................................................... 12-22
TRACTION CUT-OUT (S/N A910N03904D →) ......................................................................................... 12-24

A908 ©2009 Yale Materials Handling Corporation 12-1


P14086 10-03

BRAKE AND BACK-UP LIGHTS (FIGURE 12-1)

12-2 ©2009 Yale Materials Handling Corporation A908


10-03 P14086

BRAKE AND BACK-UP LIGHTS


ITEM PART NO. DESCRIPTION QTY
1 518796631 Brake/Backup Light (12 Volt) .............................................................................. 2
2 518800687 Bulb ................................................................................................................ 1
3 060050500 Bulb ................................................................................................................ 2
4 518800691 Lens (Clear) .................................................................................................... 1
5 518800650 Lens (Red) (Center) ....................................................................................... 1
6 518800649 Lens (Red) (Bottom) ....................................................................................... 1
7 518801642 Screw ............................................................................................................. 2
8 580041028 Wire Harness (FP14092 [Page 12-18])............................................................. 1
9 580035738 Relay (24 Volt) .................................................................................................... 1
10 580047751 Bracket ................................................................................................................ 1
11 580024707 Capscrew ............................................................................................................ 2
12 016103100 Washer ............................................................................................................... 2
13 520041835 Switch (Rear Light) ............................................................................................. 1
14 937100905 Nut ...................................................................................................................... 2
15 518796609 Plate .................................................................................................................... 2
16 518796674 Plate .................................................................................................................... 2
17 504230231 Screw .................................................................................................................. 4
18 580008939 Wire Harness ...................................................................................................... 1
19 520041860 Wire Harness (Switch) (FP14093 [Page 12-17])............................................... 1
20 502632907 Screw (Drive Lights) ........................................................................................... 1
21 015027700 Lockwasher ......................................................................................................... 2
22 021197300 Nut ...................................................................................................................... 2
23 449022013 Lockwasher ......................................................................................................... 4
24 518796682 Nut ...................................................................................................................... 4

A908 ©2009 Yale Materials Handling Corporation 12-3


P15207 03-04

LIGHTS, LED BACK-UP AND BRAKE (FIGURE 12-2)


(4/2004 →)

12-4 ©2009 Yale Materials Handling Corporation A908


03-04 P15207

LIGHTS, LED BACK-UP AND BRAKE


(4/2004 →)

ITEM PART NO. DESCRIPTION QTY


1 505972532 Pressure Switch .................................................................................................. 1
2 502079902 Fitting .................................................................................................................. 1
3 580051646 Wire Harness (Pressure Switch) (FP15197 [Page 2-48]).................................. 1
4 580047642 Brake/Backup Light (LED) .................................................................................. 2
5 580047405 Bracket (LED Light) ............................................................................................ 2
6 504230231 Screw .................................................................................................................. 4
7 449007042 Screw .................................................................................................................. 4
8 449022021 Washer ............................................................................................................... 4
9 937100904 Nut ...................................................................................................................... 4
10 580047751 Bracket (Relay) ................................................................................................... 1
11 580035738 Relay (24 Volt) .................................................................................................... 1
12 449021003 Washer ............................................................................................................... 4
13 518807647 Lockwasher ......................................................................................................... 2
14 580024707 Capscrew ............................................................................................................ 2
15 937100905 Nut ...................................................................................................................... 2
16 502632907 Screw .................................................................................................................. 2
17 016103100 Washer ............................................................................................................... 2
18 015027700 Lockwasher ......................................................................................................... 2
19 021197300 Nut ...................................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 12-5


P14087 10-03

DRIVE AND REAR LIGHTS (FIGURE 12-3)

12-6 ©2009 Yale Materials Handling Corporation A908


10-03 P14087

DRIVE AND REAR LIGHTS


ITEM PART NO. DESCRIPTION QTY
1 580040370 Headlight (12 Volt) .............................................................................................. 3
1 580043207 Bulb ................................................................................................................ 1
1 580051616 Wire Harness .................................................................................................. 1
1 504059726 Terminal ......................................................................................................... 2
2 580029087 Wire Harness (Rear Light) .................................................................................. 1
3 580040898 Plate .................................................................................................................... 1
4 520041843 Switch (Rear) ...................................................................................................... 1
5 520041835 Switch (Front) ..................................................................................................... 1
6 504230231 Screw .................................................................................................................. 4
7 520045122 Plate .................................................................................................................... 2
8 449001014 Screw .................................................................................................................. 2
9 449015014 Nut ...................................................................................................................... 2
10 449022016 Lockwasher ......................................................................................................... 2
11 900003245 Grommet ............................................................................................................. 3
12 518801606 Bracket Wldmt (LH) ............................................................................................ 1
12 518801699 Bracket Wldmt (RH) ............................................................................................ 1
13 520039836 Wire Harness (Headlight) ................................................................................... 1
14 518801686 Bolt ...................................................................................................................... 2
15 502566901 Washer ............................................................................................................... 2
16 504229298 Nut ...................................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 12-7


P14088 10-03

STROBE LIGHT (FIGURE 12-4)

12-8 ©2009 Yale Materials Handling Corporation A908


10-03 P14088

STROBE LIGHT
KEY:
A: Rear Mount
B: Top Mount
QTY
ITEM PART NO. DESCRIPTION A B
1 a 580000037 Strobe Light ................................................................................................ 1 1
1 a 580035844 Lens (Amber) ......................................................................................... 1 1
1 a 504232212 Strobe Light ........................................................................................... 1 1
1 b 580078920 Strobe Light (LED) ..................................................................................... 1 1
4 580040898 Plate ........................................................................................................... 1 ..
5 580055135 Wire Harness ............................................................................................. 1 1
6 449001014 Screw ......................................................................................................... 2 ..
7 449015014 Nut .............................................................................................................. 2 ..
8 449022016 Lockwasher ................................................................................................ 2 ..
9 449001072 Capscrew ................................................................................................... .. 4
10 504230271 Nut .............................................................................................................. .. 4
11 449021001 Washer ....................................................................................................... .. 1
12 900003231 Clamp ......................................................................................................... .. 1
13 504232297 Guard ......................................................................................................... 1 1
14 504236207 Screw ......................................................................................................... 2 2
15 016103300 Washer ....................................................................................................... 4 4
16 015025600 Lockwasher ................................................................................................ 2 2
17 014936200 Nut .............................................................................................................. 2 2
18 518796690 Bracket ....................................................................................................... .. 2
19 900003245 Grommet .................................................................................................... 1 1
20 900013286 Grommet (Plate Type Overhead Guard) .................................................... .. 1
21 504059726 Terminal ..................................................................................................... 2 2

FOOTNOTES:
a → S/N A908N06887E b PENDING PER ECN 10298203 →

A908 ©2009 Yale Materials Handling Corporation 12-9


P14089 10-03

SPOT LIGHT (FIGURE 12-5)

ITEM PART NO. DESCRIPTION QTY


1 900003238 Work Light ........................................................................................................... 1
1 505974514 Light ................................................................................................................ 1
1 580083421 Bulb ................................................................................................................ 1
1 505974560 Switch ............................................................................................................. 1
2 900003239 Bracket ................................................................................................................ 1
3 504230231 Screw .................................................................................................................. 2
4 901263101 Bushing ............................................................................................................... 1
5 518807690 Wire Harness ...................................................................................................... 1
6 504059726 Terminal .............................................................................................................. 2

12-10 ©2009 Yale Materials Handling Corporation A908


10-03 P14095

DC TO DC CONVERTER (FIGURE 12-6)


36/48 VOLT TO 12 VOLT

ITEM PART NO. DESCRIPTION QTY


1 a 520086612 Dc-Dc Converter ................................................................................................. 1
1 b 580047198 Dc-Dc Converter ................................................................................................. 1
2 a 580009027 Wire Harness ...................................................................................................... 1
2 b 580070478 Wire Harness ...................................................................................................... 1
3 a 449001013 Capscrew ............................................................................................................ 3
4 a 449021001 Washer ............................................................................................................... 3
5 a 449022016 Lockwasher ......................................................................................................... 3
6 a 449015014 Nut ...................................................................................................................... 3
7 062128500 Capscrew ............................................................................................................ 4
8 015026000 Lockwasher ......................................................................................................... 4
9 014936500 Nut ...................................................................................................................... 4

FOOTNOTES:
a → 4/2006 b 4/2006 →

A908 ©2009 Yale Materials Handling Corporation 12-11


P14091 10-03

BACK-UP ALARM (FIGURE 12-7)

ITEM PART NO. DESCRIPTION QTY


1 580045129 Back-Up Alarm (87 dbA) ..................................................................................... 1
2 504230231 Screw .................................................................................................................. 2

12-12 ©2009 Yale Materials Handling Corporation A908


10-03 P14091

NOTES

A908 ©2009 Yale Materials Handling Corporation 12-13


P14085 10-03

BATTERY ROLLER TRAY, SLIDES, AND SPACERS (FIGURE 12-8)

12-14 ©2009 Yale Materials Handling Corporation A908


10-03 P14085

BATTERY ROLLER TRAY, SLIDES, AND SPACERS


ITEM PART NO. DESCRIPTION QTY
1 504225202 Screw .................................................................................................................. 2
2 500552902 Lockwasher ......................................................................................................... 2
3 580025784 Switch ................................................................................................................. 1
4 449015014 Nut ...................................................................................................................... 1
5 449022016 Lockwasher ......................................................................................................... 10
6 449021001 Washer ............................................................................................................... 2
7 580040316 Mounting Plate .................................................................................................... 1
8 061278600 Washer ............................................................................................................... 2
9 505974501 Shim .................................................................................................................... 1
10 520037868 Bushing ............................................................................................................... 1
11 520037840 Washer (Spring) .................................................................................................. 1
12 580030949 Capscrew ............................................................................................................ 1
12 501702903 Loctite ................................................................................................................. AR
13 580038701 Gate .................................................................................................................... 1
14 580023169 Spring ................................................................................................................. 1
15 501729905 Capscrew ............................................................................................................ 1
16 015026000 Lockwasher ......................................................................................................... 8
17 580014878 Capscrew ............................................................................................................ 8
18 b 580040235 Wire Harness (Traction Cut-Out) (FP14094 [Page 12-22])............................... 1
18 e 580072313 Wire Harness (Traction Cut-Out) (FP16957 [Page 12-24])............................... 1
19 580019676 Capscrew ............................................................................................................ 3
20 520041808 Cam Roller .......................................................................................................... 6
21 059482800 Locknut ............................................................................................................... 3
22 449021003 Washer ............................................................................................................... 2
23 580016915 Plate (Latch) ....................................................................................................... 1
24 580033479 Backplate ............................................................................................................ 1
25 580023170 Latch ................................................................................................................... 1
26 580024151 Handle ............................................................................................................ 1
27 580024112 Latch ............................................................................................................... 1
28 015040000 Lockwasher .................................................................................................... 1
29 580014878 Capscrew ....................................................................................................... 1
30 580024111 Spacer ............................................................................................................ 1
31 449001415 Capscrew ............................................................................................................ 6
32 580018555 Roller Strip .......................................................................................................... 3
33 203759700 Capscrew ....................................................................................................... 5
34 580030951 Cam Roller ..................................................................................................... 10
35 580011878 Locknut ........................................................................................................... 5
36 580030952 Channel .......................................................................................................... 3
37 449001013 Capscrew ............................................................................................................ 9
38 504226242 Washer ............................................................................................................... 4
39 580018557 Spacer ................................................................................................................ 2
40 580019566 Plate (27.50 in. Battery Compartment) ............................................................... 1
40 580019567 Plate (30.94 in. Battery Compartment) ............................................................... 1
40 580019568 Plate (33.38 in. Battery Compartment) ............................................................... 1
40 580019569 Plate (36.73 in. Battery Compartment) ............................................................... 1
41 a 580018556 Strip .................................................................................................................... 3
41 d 580079612 Strip .................................................................................................................... 3
42 504226242 Washer ............................................................................................................... 9
43 449001013 Capscrew ............................................................................................................ 4
44 449015044 Nut ...................................................................................................................... 2
45 449022013 Lockwasher ......................................................................................................... 2

A908 ©2009 Yale Materials Handling Corporation 12-15


P14085 10-03

BATTERY ROLLER TRAY, SLIDES, AND SPACERS


ITEM PART NO. DESCRIPTION QTY
46 518790687 Washer ............................................................................................................... 2
47 504231232 Spacer ................................................................................................................ 16
48 580068683 Plate .................................................................................................................... 1
49 c 580023103 Plate .................................................................................................................... 1
49 f 580075493 Plate .................................................................................................................... 1
50 580030948 Pin ....................................................................................................................... 1
51 520045578 Capscrew ............................................................................................................ 2
52 312850032 Strap Clamp ........................................................................................................ 1

FOOTNOTES:
a → 2/2007 d 2/2007 →
b → S/N A908N03903D e S/N A908N03904D →
c → S/N A908N04798D f S/N A908N04799D →

12-16 ©2009 Yale Materials Handling Corporation A908


10-03 P14093

WIRE HARNESS (FIGURE 12-9)


SWITCH

ITEM PART NO. DESCRIPTION QTY


520041860 Wire Harness ...................................................................................................... 1
1 518803678 Connector ....................................................................................................... 1
2 518806641 Connector ....................................................................................................... 1
3 505968514 Terminal (Pin) ................................................................................................. 5
4 505968566 Plug ................................................................................................................ 1
5 520052844 Socket (Switch) .............................................................................................. 3
6 520052845 Terminal ......................................................................................................... 3
7 520052846 Terminal ......................................................................................................... 4

A908 ©2009 Yale Materials Handling Corporation 12-17


P14092 10-03

WIRE HARNESS (FIGURE 12-10)


REAR LIGHTS (→ S/N A908N08692F)

ITEM PART NO. DESCRIPTION QTY


580041028 Wire Harness ...................................................................................................... 1
1 518803687 Connector ....................................................................................................... 2
2 518806635 Connector ....................................................................................................... 2
3 505968568 Terminal (Socket) ........................................................................................... 2
4 500383908 Terminal ......................................................................................................... 1
5 505968566 Plug ................................................................................................................ 3
6 505972544 Connector ....................................................................................................... 1
7 505972589 Connector ....................................................................................................... 1
8 505968514 Terminal (Pin) ................................................................................................. 17
9 505968501 Connector ....................................................................................................... 1
10 504059730 Terminal ......................................................................................................... 2
11 504059726 Terminal ......................................................................................................... 4
12 518802686 Terminal ......................................................................................................... 1
13 504060718 Terminal ......................................................................................................... 1
14 919325411 Female Terminal ............................................................................................ 3
15 919325422 Connector Body .............................................................................................. 1
16 919325402 Diode .............................................................................................................. 1
17 505968535 Connector ....................................................................................................... 1
18 520038868 Terminal ......................................................................................................... 1

12-18 ©2009 Yale Materials Handling Corporation A908


10-03 P14092

NOTES

A908 ©2009 Yale Materials Handling Corporation 12-19


P20636 09-08

WIRE HARNESS (FIGURE 12-11)


REAR LIGHTS (S/N A908N08693F →)

12-20 ©2009 Yale Materials Handling Corporation A908


09-08 P20636

WIRE HARNESS
REAR LIGHTS (S/N A908N08693F →)

ITEM PART NO. DESCRIPTION QTY


580092811 Wire Harness (Rear Lights) ................................................................................ 1
1 ..... Connector Assembly (Light Chassis Harness) ............................................... 1
1 505968566 Plug ............................................................................................................ 1
1 505972544 Connector ................................................................................................... 1
1 505972589 Connector ................................................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 8
2 ..... Connector Assembly (Back-up Alarm) ........................................................... 1
2 505968501 Connector ................................................................................................... 1
2 505968535 Connector ................................................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (Brake/Back-up Light Assembly) .................................. 1
3 518803687 Connector ................................................................................................... 1
3 518806635 Connector ................................................................................................... 1
3 505968514 Terminal (Pin) ............................................................................................. 4
4 ..... Connector Assembly (Rear Drive Light) ......................................................... 1
4 504059730 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (US Strobe Light) ......................................................... 1
5 504059726 Terminal ..................................................................................................... 3
6 ..... Connector Assembly (Coil) ............................................................................. 1
6 504231204 Heat Shrink ................................................................................................ 2
6 500383908 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Back-up Relay) ........................................................... 1
7 518802686 Terminal ..................................................................................................... 1
7 505968565 Heat Shrink ................................................................................................ 1
8 ..... Connector Assembly (Contacts) ..................................................................... 1
8 504060718 Terminal ..................................................................................................... 1
8 505968565 Heat Shrink ................................................................................................ 1
9 ..... Connector Assembly (Supression Module) .................................................... 1
9 580034404 Module ....................................................................................................... 1
9 504064701 Connector .............................................................................................. 1
9 580001849 Connector .............................................................................................. 1
9 505968568 Terminal (Socket) .................................................................................. 2
9 505968566 Plug ........................................................................................................ 2
10 ..... Connector Assembly (Operator compartment Light) ...................................... 1
10 504059726 Terminal ..................................................................................................... 1
11 ..... Connector Assembly (Brake/Back-up Light) .................................................. 1
11 518803687 Connector ................................................................................................... 1
11 518806635 Connector ................................................................................................... 1
11 505968514 Terminal (Pin) ............................................................................................. 4
12 505968538 Braiding .......................................................................................................... AR

A908 ©2009 Yale Materials Handling Corporation 12-21


P14094 10-03

WIRE HARNESS (FIGURE 12-12)


TRACTION CUT-OUT (→ S/N A910N03903D)

12-22 ©2009 Yale Materials Handling Corporation A908


10-03 P14094

WIRE HARNESS
TRACTION CUT-OUT (→ S/N A910N03903D)

ITEM PART NO. DESCRIPTION QTY


580040235 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Seat Switch Harness) ................................................. 1
1 505968535 Connector ................................................................................................... 1
1 505968501 Connector ................................................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (Main Harness) ............................................................. 1
3 505968540 Connector (Secondary Lock) ..................................................................... 1
3 505968533 Connector ................................................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 1
5 580025662 Connector (Battery Arm Switch) ..................................................................... 1

A908 ©2009 Yale Materials Handling Corporation 12-23


P16957 01-06

WIRE HARNESS (FIGURE 12-13)


TRACTION CUT-OUT (S/N A910N03904D →)

12-24 ©2009 Yale Materials Handling Corporation A908


01-06 P16957

WIRE HARNESS
TRACTION CUT-OUT (S/N A910N03904D →)

ITEM PART NO. DESCRIPTION QTY


580072313 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Main Harness) ............................................................. 1
1 580042221 Connector ................................................................................................... 1
1 580042222 Connector ................................................................................................... 1
1 580039513 Terminal ..................................................................................................... 7
2 ..... Connector Assembly (Seat Switch Harness) ................................................. 1
2 580042219 Connector ................................................................................................... 1
2 580042220 Connector ................................................................................................... 1
2 580041195 Terminal ..................................................................................................... 7
3 580025662 Connector (Battery Switch) ............................................................................ 1

A908 ©2009 Yale Materials Handling Corporation 12-25


P16957 01-06

NOTES

12-26 ©2009 Yale Materials Handling Corporation A908


SECTION 13

13 FIELD CONVERSION KITS


CONTENTS

SECTION 13
FIELD CONVERSION KITS

DESCRIPTION PAGE

CONTROL VALVE .......................................................................................................................................... 13-2


CONTROL VALVE CONVERSION KITS ........................................................................................................ 13-12
DIRECTIONAL CONTROL CONVERSION ..................................................................................................... 13-2
ELECTRICAL CONVERSIONS ....................................................................................................................... 13-2
FENDER .......................................................................................................................................................... 13-4
HOSE TAKE-UP
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 13-12
THREE STAGE FULL FREE-LIFT - ERC040-050GH ................................................................................. 13-9
THREE STAGE FULL FREE-LIFT - ERC060-065GH ................................................................................. 13-11
TWO STAGE FULL FREE-LIFT .................................................................................................................. 13-7
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-5
MAST TILT ...................................................................................................................................................... 13-2
SEAT BELT KITS ............................................................................................................................................ 13-13
TUBE EXTENSION
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 13-3
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 13-3
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-3
WIDE TREAD KITS ......................................................................................................................................... 13-4

A908 ©2009 Yale Materials Handling Corporation 13-1


FIELD CONVERSION KITS

ELECTRICAL CONVERSIONS

DESCRIPTION PART NUMBER


Kit-Seat Brake d524296453
Kit-Seat Brake e524296461
Dc-Dc Converter a520086612
Dc-Dc Converter b580007042
Kit-Dc/Dc Convertor 524138627
Kit-Headlight c524216051
Kit-Rear Drive Light c524216053
Kit-Brake / Back-Up Light c524216056
Kit-Strobe Light 524216045
Kit-Back-Up Alarm 524216047
Kit-Dome Light c524216040

FOOTNOTES:
a 36/48V to 12V
b 72/80V to 12V
c Unless truck is already equiped with a 12V DC-DC Converter then the the following part must be
ordered--520086612
d → S/N A908N06028E
e S/N A908N06029E →

CONTROL VALVE

DESCRIPTION PART NUMBER


Kit-Hyd Valve 2 to 3 Way 504267723
Kit-Hyd Valve 2 to 3 Way 504286749
Kit-Hyd Valve 2 to 3 Way 504267724
Kit-Manual Lever Conv 3 Way 504242771
Kit-Hyd Valve 3 to 4 Way 504242772
Kit-Hyd Valve 3 to 4 Way (3 Spool Detented to 4 Spool) 504242773

MAST TILT

DESCRIPTION PART NUMBER


Kit-Tilt 518802696
Kit-Tilt 518802605
Kit-Tilt 518802613
Kit-Tilt 518802680

DIRECTIONAL CONTROL CONVERSION

13-2 ©2009 Yale Materials Handling Corporation A908


FIELD CONVERSION KITS

DIRECTIONAL CONTROL CONVERSION (CONTINUED)

DESCRIPTION PART NUMBER


Kit-Fwd/Rev Lever to Fdc 524181301
Kit-Fdc to Fwd/Rev Lever 524181302

TUBE EXTENSION
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (Rotator, 2.0-2.5, Two Stage Limited Free Lift) a504276757
Kit-Aux Tube Extension (Rotator, 3.0-3.2, Two Stage Limited Frre Lift) b504276758
Kit-Aux Tube Extension (1.0-2.0, Two Stage Limited Free Lift) 504265706
Kit-Quick Disconnect Fitting 504265718

FOOTNOTES:
a ERC040-050GH
b ERC060-065GH

TUBE EXTENSION
TWO AND THREE STAGE FULL FREE-LIFT

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (Rotator, 2.0-2.5, Two and Three Stage Full Free Lift) a504276755
Kit-Aux Tube Extension (Rotator, 3.0-3.2, Two and Three Stage Full Free Lift) b504276756
Kit-Aux Tube Extension (Three Function, 3.0-3.2, Two and Three Stage Full Free Lift) b504265704
Kit-Aux Tube Extension (Three Function, 1.0-2.5, Two and Three Stage Full Free Lift) a504265702
Kit-Aux Tube Extension (Fourth Function, 1.0-2.5, Two and Three Stage Full Free Lift) a504265703
Kit-Aux Tube Extension (Fourth Function, 3.0-3.2, Two and Three Stage Full Free Lift) b504265705
Kit-Aux Tube Extension (Three Function, 1.0-2.5, Two and Three Stage Full Free Lift) a504289794
Kit-Aux Tube Extension (Fourth Function, 1.0-2.5, Two and Three Stage Full Free Lift) a504289795
Kit-Quick Disconnect Fitting a504265718
Kit-Aux Tube Extension (Three Function, 3.0-3.2, Two and Three Stage Full Free Lift) b504289796
Kit-Aux Tube Extension (Fourth Function, 3.0-3.2, Two and Three Stage Full Free Lift) b504289797
Kit-Quick Disconnect Fitting b504265718

FOOTNOTES:
a ERC040-050GH
b ERC060-065GH

TUBE EXTENSION
FOUR STAGE FULL FREE-LIFT

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (Non-Rotator Auxiliary) 518807654
Kit-Aux Tube Extension (Auxiliary) 518807660

A908 ©2009 Yale Materials Handling Corporation 13-3


FIELD CONVERSION KITS

TUBE EXTENSION
FOUR STAGE FULL FREE-LIFT
(CONTINUED)

DESCRIPTION PART NUMBER


Kit-Side-Shift Carriage 524165525

FENDER

DESCRIPTION PART NUMBER


Kit-Wide Fender 504266741
Kit-Wide Fender 504266742
Kit-Wide Fender 504266743
Kit-Wide Fender 504266744

WIDE TREAD KITS

DESCRIPTION PART NUMBER


Kit-Wide Fender 524271820
Kit-Wide Fender 524271821
Kit-Wide Fender 524271822

13-4 ©2009 Yale Materials Handling Corporation A908


FIELD CONVERSION KITS

HOSE TAKE-UP
TWO STAGE LIMITED FREE-LIFT

THREE TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


2859 mm 2992 mm 3159 mm 3292 mm
DESCRIPTION (112.6 in.) (117.8 in.) (124.4 in.) (129.6 in.)
Mast B562 B507 B562 B507
Group Number 2859 2992 3159 3292
Kit-Hose Group 3 to 4 504263715 504263715 504263718 504263718
Way

THREE TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


3659 mm 3692 mm
DESCRIPTION (144.1 in.) (145.4 in.)
Mast B562 B507
Group Number 3659 3692
Kit-Hose Group 3 to 4 505968528 504279781
Way

TWO TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


2859 mm 2992 mm 3159 mm 3292 mm
DESCRIPTION (112.6 in.) (117.8 in.) (124.4 in.) (129.6 in.)
Mast B562 B507 B562 B507
Group Number 2859 2992 3159 3292
Kit-Hose Group 2 to 4 504263716 504263716 504263719 504263719
Way

TWO TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


3659 mm 3692 mm
DESCRIPTION (144.1 in.) (145.4 in.)
Mast B562 B507
Group Number 3659 3692
Kit-Hose Group 2 to 4 505968557 504279782
Way

A908 ©2009 Yale Materials Handling Corporation 13-5


FIELD CONVERSION KITS

TWO TO THREE FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


2859 mm 2992 mm 3159 mm 3292 mm
DESCRIPTION (112.6 in.) (117.8 in.) (124.4 in.) (129.6 in.)
Mast B562 B507 B562 B507
Group Number 2859 2992 3159 3292
Kit-Hose Group 2 to 3 504263714 504263714 504263717 504263717
Way

TWO TO THREE FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


3659 mm 3692 mm
DESCRIPTION (144.1 in.) (145.4 in.)
Mast B562 B507
Group Number 3659 3692
Kit-Hose Group 2 to 3 505968526 504279780
Way

13-6 ©2009 Yale Materials Handling Corporation A908


FIELD CONVERSION KITS

HOSE TAKE-UP
TWO STAGE FULL FREE-LIFT

THREE TO FOUR FUNCTION CONVERSION (ERC040-050GH)

LIFT HEIGHT TO BOTTOM OF FORKS


2962 mm 3262 mm 3762 mm
DESCRIPTION (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
Kit-Hose Group 3 to 4 520047832 504263738 504263743
Way

THREE TO FOUR FUNCTION CONVERSION (ERC060-065GH)

LIFT HEIGHT TO BOTTOM OF FORKS


2860 mm 3160 mm 3660 mm
DESCRIPTION (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
Kit-Hose Group 3 to 4 520047829 504263738 504263743
Way

TWO TO FOUR FUNCTION CONVERSION (ERC040-050GH)

LIFT HEIGHT TO BOTTOM OF FORKS


2962 mm 3262 mm 3762 mm
DESCRIPTION (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
Kit-Hose Group 2 to 4 520047831 520047836 520047840
Way

TWO TO FOUR FUNCTION CONVERSION (ERC060-065GH)

LIFT HEIGHT TO BOTTOM OF FORKS


2860 mm 3160 mm 3660 mm
DESCRIPTION (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
Kit-Hose Group 2 to 4 520047834 520047838 520047842
Way

A908 ©2009 Yale Materials Handling Corporation 13-7


FIELD CONVERSION KITS

TWO TO THREE FUNCTION CONVERSION (ERC040-050GH)

LIFT HEIGHT TO BOTTOM OF FORKS


2962 mm 3262 mm 3762 mm
DESCRIPTION (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
Kit-Hose Group 2 to 3 520047830 520047835 520047839
Way

TWO TO THREE FUNCTION CONVERSION (ERC060-065GH)

LIFT HEIGHT TO BOTTOM OF FORKS


2860 mm 3160 mm 3660 mm
DESCRIPTION (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
Kit-Hose Group 2 to 3 520047833 520047837 520047841
Way

13-8 ©2009 Yale Materials Handling Corporation A908


FIELD CONVERSION KITS

HOSE TAKE-UP
THREE STAGE FULL FREE-LIFT — ERC040-050GH

THREE TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


4310 mm 4760 mm 4910 mm 5060 mm
DESCRIPTION (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
Kit-Hose Group 3 to 4 504276702 504277787 504276707 504276711
Way

THREE TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


5510 mm 5960 mm
DESCRIPTION (216.9 in.) (234.6 in.)
Mast B508 B508
Group Number 5510 5960
Kit-Hose Group 3 to 4 504276715 504276719
Way

TWO TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


4310 mm 4760 mm 4910 mm 5060 mm
DESCRIPTION (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
Kit-Hose Group 2 to 4 520047801 520047809 520047813 520047817
Way

TWO TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


5510 mm 5960 mm
DESCRIPTION (216.9 in.) (234.6 in.)
Mast B508 B508
Group Number 5510 5960
Kit-Hose Group 2 to 4 520047821 520047825
Way

A908 ©2009 Yale Materials Handling Corporation 13-9


FIELD CONVERSION KITS

TWO TO THREE FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


4310 mm 4760 mm 4910 mm 5060 mm
DESCRIPTION (169.7 in.) (187.4 in.) (193.3 in.) (199.2 in.)
Mast B508 B508 B508 B508
Group Number 4310 4760 4910 5060
Kit-Hose Group 2 to 3 520047800 520047808 520047812 520047816
Way

TWO TO THREE FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


5510 mm 5960 mm
DESCRIPTION (216.9 in.) (234.6 in.)
Mast B508 B508
Group Number 5510 5960
Kit-Hose Group 2 to 3 520047820 520047824
Way

13-10 ©2009 Yale Materials Handling Corporation A908


FIELD CONVERSION KITS

HOSE TAKE-UP
THREE STAGE FULL FREE-LIFT — ERC060-065GH

THREE TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


4118 mm 4568 mm 4718 mm 4868 mm 5318 mm
DESCRIPTION (162.1 in.) (179.8 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563 B563
Group Number 4118 4568 4718 4868 5318
Kit-Hose Group 3 to 4 504276702 504277787 504276707 504276711 504276715
Way

TWO TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


4118 mm 4568 mm 4718 mm 4868 mm 5318 mm
DESCRIPTION (162.1 in.) (179.8 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563 B563
Group Number 4118 4568 4718 4868 5318
Kit-Hose Group 2 to 4 520047803 520047811 520047815 520047819 520047823
Way

A908 ©2009 Yale Materials Handling Corporation 13-11


FIELD CONVERSION KITS

HOSE TAKE-UP
FOUR STAGE FULL FREE-LIFT

THREE TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


6058 mm 6364 mm 6670 mm
DESCRIPTION (238.5 in.) (250.6 in.) (262.6 in.)
Mast C515 C515 C515
Group Number 6058 6364 6670
Kit-Hose Group 3 to 4 504278788 504278791 504278794
Way

TWO TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


6058 mm 6364 mm 6670 mm
DESCRIPTION (238.5 in.) (250.6 in.) (262.6 in.)
Mast C515 C515 C515
Group Number 6058 6364 6670
Kit-Hose Group 2 to 4 504278789 504278792 504278795
Way

TWO TO THREE FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


6058 mm 6364 mm 6670 mm
DESCRIPTION (238.5 in.) (250.6 in.) (262.6 in.)
Mast C515 C515 C515
Group Number 6058 6364 6670
Kit-Hose Group 2 to 3 504278787 504278790 504278793
Way

CONTROL VALVE CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Mini Lever Conv 3 Way 524235243
Kit-E-Hyd Valve 3 to 4 Way b524235244
Kit-E-Hyd Valve 3 to 4 Way b524235245
Kit-E-Hyd Valve 3 to 4 Way a524235246
Kit-E-Hyd Valve 3 to 4 Way a524235247
Kit-E-Hyd Valve 3 to 4 Way b524234071
Kit-E-Hyd Valve 3 to 4 Way a524234072

FOOTNOTES:
a High Flow

13-12 ©2009 Yale Materials Handling Corporation A908


FIELD CONVERSION KITS

b Standard Flow

SEAT BELT KITS

DESCRIPTION PART NUMBER


Kit-Seat Belt a524302512

FOOTNOTES:
a Full Suspension Seat

A908 ©2009 Yale Materials Handling Corporation 13-13


FIELD CONVERSION KITS

NOTES

13-14 ©2009 Yale Materials Handling Corporation A908


SECTION 14

14 NUMERICAL INDEX
NUMERICAL INDEX

SECTION 14
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

012823300 6-39 7 014972700 1-10 38 5-13 29 9-21 3


6-39 19 1-14 49 015417900 6-30 36 11-3 14
6-39 33 1-17 5 10-3 12 11-7 21
6-43 7 015025600 12-9 16 10-7 16 015918200 4-17 6
6-43 19 015026000 12-11 8 015418200 8-16 9 4-19 6
6-43 33 12-15 16 10-7 17 016100800 1-23
6-44 50 015026200 1-9 4 10-9 11 016103100 5-3 30
10-16 6 1-13 22 015418400 4-17 12 12-3 12
10-19 7 1-17 35 4-19 12 12-5 17
012824300 7-3 3 015026400 1-3 4 015418600 4-17 21 016103200 1-11 72
8-3 3 1-23 13 4-19 34 1-14
8-7 3 4-3 10 015420300 6-63 3 1-61 19
9-3 3 4-5 13 015492900 7-12 9 016103300 12-9 15
10-3 7 4-9 29 8-25 10 016103500 1-7 23
10-5 7 6-27 5 9-12 8 1-9 11
10-7 7 015027000 1-23 7 9-14 8 11-27 22
012827000 6-3 26 015027700 5-3 31 015493200 10-20 7 016103700 1-9 19
6-7 11 12-3 21 015493400 6-65 5 1-13 21
6-11 5 12-5 18 015493500 8-28 11 1-17 36
012827100 7-10 10 015035900 6-33 17 9-16 11 1-25 9
8-25 10 6-37 6 015627900 3-3 39 5-14 52
012828000 6-63 13 015040000 12-15 28 015628700 11-3 12 016104000 1-23 11
013376100 5-3 21 015040600 1-11 11-5 12 4-3 9
013397900 11-20 20 1-14 11-7 12 5-14 52
013405200 4-9 4 1-18 015630100 3-3 33 6-27 24
014717600 1-23 8 015414700 5-13 10 015631500 4-19 20 6-57 17
014862000 1-61 16 11-27 25 015914400 1-13 14 016110000 1-10 69
014931500 6-40 50 015415900 5-13 19 1-17 25 1-14 38
6-44 64 6-33 27 015915200 11-28 42 1-18 45
014932700 3-3 34 7-7 4 11-31 8 6-29 14
014936000 1-61 17 7-14 10 015916300 7-3 8 016110500 1-9 23
5-13 8 8-16 8 7-5 3 1-13 10
014936200 12-9 17 8-20 23 8-4 8 1-17 22
014936500 6-33 16 8-31 10 8-8 8 016337000 6-33 15
6-37 7 8-33 10 8-11 3 6-37 5
12-11 9 9-10 23 8-31 3 019327400 3-3 9
014936600 1-9 5 9-19 10 8-33 3 019905000 4-9 7
1-9 5 9-21 10 9-3 8 019930000 3-3 7
1-13 23 10-5 18 9-5 3 020376700 3-7 14
1-17 38 10-9 10 10-3 3 021197300 5-3 32
5-19 49 10-23 10 10-5 3 12-3 22
5-23 48 10-25 10 10-7 3 12-5 19
6-39 1 11-3 21 10-9 3 021676700 1-10 52
6-43 1 11-5 17 10-23 4 1-13 11
014936900 1-3 5 11-7 17 10-25 3 1-17 23
014970900 4-5 14 015416200 1-10 40 11-5 21 022784400 4-17 13
5-17 15 1-14 45 11-7 21 4-19 13
5-19 41 1-18 55 015916500 7-13 3 023604600 1-26
5-23 44 4-3 4 9-19 3 1-29 7

A908 ©2009 Yale Materials Handling Corporation 14-1


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-38 6-39 11 6-33 22 4-19 3


1-39 6-43 11 6-33 24 065619300 1-63 10
1-41 9 052645400 4-9 11 056363300 6-3 22 065863900 3-3 31
1-42 6-3 33 6-7 35 066537700 3-7 32
1-43 6-7 7 6-11 36 0723873AC 3-8 42
1-47 10 6-8 47 6-39 8 080024200 5-19 4
030826300 10-13 13 6-11 1 6-43 8 5-23 4
032643500 1-63 8 6-33 20 6-55 4 080143400 4-9 19
4-3 22 6-39 9 056400000 6-33 8 6-34 48
5-13 34 6-43 9 6-37 4 080437000 7-7 15
5-19 13 7-8 20 057043500 5-19 34 9-7 17
051740800 10-16 12 7-8 22 5-23 26 10-11 22
052229600 6-11 1 8-16 25 057780800 4-9 24 080560100 6-3 30
9-7 15 8-16 26 059482200 6-37 8 6-7 10
10-11 17 8-20 5 059482800 12-15 21 6-11 6
052641400 7-8 22 9-7 15 059695500 4-17 32 131635419 4-13 3
8-16 25 9-7 16 4-19 23 133289313 3-3 24
9-7 16 9-7 22 059695600 4-17 32 138583101 6-13 14
10-11 7 9-9 3 4-19 23 6-21
052642200 11-10 4 9-9 10 059716300 1-13 19 150013843 5-13 42
11-11 4 10-11 7 059719100 4-3 8 203144700 1-3 2
11-12 4 10-11 17 059863600 1-10 66 203214500 3-7 24
052642300 6-12 52 10-11 19 1-17 34 203225600 3-3 1
6-33 26 10-13 27 060050500 12-3 3 203331400 6-3 25
052643200 5-19 5 052645500 6-3 34 061277800 1-10 39 6-7 14
5-23 5 6-4 39 1-14 53 6-11 10
052643300 6-12 50 6-7 5 1-17 11 203759700 12-15 33
6-33 25 6-59 14 061278200 1-49 3 258984900 1-55 9
052643400 6-3 33 7-7 15 061278400 1-23 6 296320455 2-30 3
6-7 7 8-16 20 061278600 12-15 8 296320456 2-30 4
6-8 47 9-7 17 061643400 6-39 8 296321148 2-30 2
6-33 20 10-11 22 6-43 8 296321379 2-19 1
052643500 10-13 26 10-13 26 0620533AM2-3 26 296321382 2-33 3
052645200 4-9 8 052645600 7-7 3 2-4 26 311321033 6-63 6
5-19 5 8-16 22 062128400 6-39 28 311321035 1-21 8
5-23 5 9-7 18 6-43 40 311323023 4-17 5
6-33 19 10-11 10 062128500 12-11 7 4-19 5
10-11 18 052645700 6-57 4 062151200 6-33 4 312850032 4-9 12
11-10 4 6-59 26 062159500 4-9 10 12-16 52
11-11 4 052674100 4-10 8 6-7 18 312850034 11-20 13
11-12 4 053349600 7-8 27 6-11 24 312850042 1-10 50
052645300 4-9 24 8-16 29 062159700 4-17 9 1-13 29
6-11 18 9-7 19 4-19 9 1-17 13
6-12 49 10-11 27 064426800 6-3 29 1-61 28
6-12 50 054368800 6-8 46 6-7 8 1-63 12
6-12 51 6-11 18 6-11 7 2-11 10
6-12 52 055485700 4-9 8 065000900 4-17 18 2-13 10
6-33 22 055486700 4-9 28 4-19 18 11-10 3
6-33 24 055486800 6-27 6 065001000 4-17 18 11-11 3
6-33 25 055746400 6-8 45 4-19 18 11-12 3
6-33 26 6-12 49 065267300 4-17 2 312850046 11-28 38

14-2 ©2009 Yale Materials Handling Corporation A908


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-32 34 6-7 34 3-3 42 6-11 29


449001003 9-10 28 6-11 34 5-3 8 6-27 16
449001004 8-20 13 8-16 19 5-3 11 6-33 21
9-9 4 9-7 11 6-3 27 6-34 47
449001007 8-20 33 10-11 12 6-7 16 6-37 15
449001013 2-3 4 11-24 25 6-11 12 6-47 8
2-11 12 449001059 10-13 4 6-30 34 12-7 9
2-13 12 11-27 12 9-9 9 12-9 7
4-9 26 449001068 7-7 9 11-24 27 12-11 6
6-33 9 8-16 14 449001310 5-3 6 12-15 4
6-37 18 9-7 6 449001343 6-11 14 449015024 5-19 20
8-20 14 449001072 5-13 26 449001351 1-23 4 449015029 1-3 19
11-27 28 8-20 8 11-28 34 449015044 1-3 10
12-11 3 11-15 2 449001386 2-4 28 1-10 32
12-15 37 12-9 9 449001389 8-20 10 1-14 36
12-15 43 449001117 11-24 17 11-15 11 1-18 43
449001014 2-3 5 449001121 1-10 45 11-20 27 1-61 11
3-7 5 5-3 24 11-24 14 3-3 44
4-3 30 6-29 26 449001400 11-3 7 4-9 32
5-13 45 6-59 10 449001412 5-23 16 5-3 9
5-19 45 449001134 1-61 12 6-29 19 5-19 3
5-23 45 2-4 35 6-37 16 5-23 3
6-3 15 2-11 26 449001415 12-15 31 6-7 24
6-27 10 2-13 30 449001418 2-13 39 6-11 40
10-11 15 6-27 11 449007004 2-17 12 6-29 31
10-13 11 6-27 20 2-33 10 6-34 44
11-19 8 6-33 13 449007029 2-19 8 6-57 12
11-23 6 6-37 12 449007038 2-13 23 6-59 23
12-7 8 449001135 5-19 47 449007040 1-61 21 12-15 44
12-9 6 5-23 35 449007042 12-5 7 449015098 4-3 33
449001015 6-7 22 449001138 10-11 24 449015002 1-10 46 5-3 15
6-11 38 449001170 2-11 28 2-4 32 449015112 4-5 7
6-59 20 2-13 32 4-5 10 449021001 1-61 23
449001018 8-20 15 4-3 23 5-3 27 2-3 6
9-9 16 6-29 4 6-29 7 2-11 2
449001023 1-10 31 449001172 7-7 13 6-37 17 2-13 2
1-14 41 449001202 2-4 29 449015012 5-17 5 5-13 5
1-18 48 2-7 11 5-20 52 5-19 8
449001028 11-15 3 11-27 30 5-23 23 5-23 8
449001040 1-10 67 449001233 1-61 8 449015014 1-7 14 6-3 9
1-13 28 449001272 5-13 12 1-18 52 6-3 9
1-18 41 11-15 14 1-61 24 6-7 33
3-3 43 11-27 4 2-3 17 6-11 35
449001048 10-11 6 449001296 1-3 16 2-7 2 6-27 21
10-13 16 5-17 23 4-9 25 6-33 11
449001049 8-20 15 5-19 29 5-13 4 6-37 14
9-9 16 5-23 20 5-19 7 7-7 14
449001050 4-9 20 11-28 47 5-23 7 8-16 18
449001052 1-61 27 449001302 1-3 21 6-3 7 8-21 39
6-3 6 1-10 31 6-3 7 9-7 10
6-3 6 3-3 10 6-7 27 10-11 14

A908 ©2009 Yale Materials Handling Corporation 14-3


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-13 10 6-59 22 2-13 31 8-8 12


11-28 35 10-13 32 4-3 24 8-20 30
12-9 11 12-3 23 5-3 26 8-20 30
12-11 4 12-15 45 5-14 57 9-10 25
12-15 6 449022016 1-7 13 5-23 15 9-10 25
449021002 4-3 38 1-10 64 6-29 8 10-5 15
449021003 1-7 2 1-61 22 6-59 11 10-7 10
1-13 30 2-3 9 449022019 2-35 5 10-13 34
2-4 31 2-11 3 3-11 17 500348901 8-28 11
2-11 29 2-11 11 5-17 4 9-16 11
2-13 17 2-11 25 5-20 51 500383908 5-27 6
4-3 25 2-13 3 5-23 34 12-18 4
5-13 48 2-13 11 5-24 50 12-21 6
6-29 5 2-13 29 449022021 12-5 8 500412904 11-28 37
6-29 27 3-7 4 449022022 2-3 13 11-31 28
12-5 12 3-11 18 449022034 11-28 46 500552902 1-63 7
12-15 22 4-3 31 449034021 7-5 9 4-3 21
449021006 1-9 18 4-9 23 8-8 9 5-13 36
1-14 40 5-13 6 449034054 8-20 32 12-15 2
1-18 47 5-17 9 9-10 27 500903103 2-17 9
1-61 9 5-19 9 11-20 23 501702901 1-63 13
2-13 37 5-23 9 11-24 33 501702903 12-15 12
5-3 14 6-3 8 500030902 5-19 14 501702904 1-9 15
6-30 35 6-3 8 500032904 6-61 1-17 4
9-9 8 6-7 28 500085905 6-33 7 1-61 14
10-11 26 6-11 16 500092902 1-3 22 501704901 6-8 48
10-13 21 6-27 8 500111904 10-11 18 6-11 20
449021010 1-21 7 6-27 15 500111905 8-16 20 6-33 19
4-17 29 6-33 10 500167920 9-12 7 501725901 3-3 17
4-19 25 6-34 46 9-14 7 501729901 1-13 33
8-20 24 6-37 13 500227901 10-11 20 1-18 57
9-9 17 6-47 4 500227907 7-7 7 4-9 30
10-11 8 11-27 29 7-14 8 6-34 41
10-13 5 12-7 10 8-16 11 6-57 9
449021042 10-13 30 12-9 8 8-20 17 6-59 25
449022013 1-3 11 12-11 5 8-31 8 501729905 5-13 3
1-3 20 12-15 5 8-33 8 12-15 15
1-9 20 449022017 1-3 18 9-7 3 501753902 1-25 4
1-13 27 3-3 18 9-10 32 501753904 8-28 4
1-18 40 5-17 22 9-19 8 9-16 4
1-61 10 5-19 28 9-21 8 10-21 8
2-13 38 5-23 19 10-23 3 501753914 9-12 4
3-3 12 6-63 7 10-25 8 9-14 4
4-9 31 8-20 25 11-3 19 501802906 6-65 6
5-3 3 9-10 29 11-5 15 501850904 7-10 7
6-3 28 10-13 17 11-7 15 7-12 6
6-7 15 11-15 10 500227910 8-20 34 8-25 7
6-11 11 449022018 1-10 47 9-10 30 8-28 7
6-29 32 1-10 47 10-5 12 9-16 7
6-34 43 2-4 30 10-7 8 10-16 14
6-57 11 2-11 27 500343914 8-8 12 10-21 16

14-4 ©2009 Yale Materials Handling Corporation A908


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

501877901 8-20 28 8-16 15 8-25 12 504063767 11-19 4


501904909 1-25 21 9-7 7 504024203 7-10 12 504064701 2-37 2
501926902 6-12 51 502566903 7-8 23 504024207 10-21 10 2-39 2
501935904 3-3 25 8-15 4 504024210 8-28 14 2-41 2
502011903 8-28 10 8-20 19 9-16 14 2-41 10
9-16 10 9-9 19 504024211 10-16 9 2-42 27
502011914 6-65 4 10-9 6 10-19 10 2-53 3
502011929 8-28 10 11-3 8 504057758 1-61 29 2-53 5
9-16 10 11-7 8 504059726 2-41 5 2-53 11
502029901 3-7 35 502625905 4-9 6 2-42 32 2-57 6
502029902 4-17 20 502632907 5-3 29 2-53 6 12-21 9
4-19 33 12-3 20 2-57 10 504064702 8-20 5
502029903 4-17 20 12-5 16 12-7 1 504064703 8-15 1
4-19 33 502634904 1-63 9 12-9 21 504064707 8-20 2
502029911 3-3 30 1-63 15 12-10 6 8-20 2
502056903 6-4 38 502635903 6-25 30 12-18 11 504064710 8-20 3
6-7 3 502635907 6-39 17 12-21 5 8-20 3
6-11 2 6-39 31 12-21 10 504064711 8-20 2
502056904 4-17 10 6-40 48 504059730 2-41 6 8-20 2
4-19 10 6-43 18 2-41 7 504064716 10-9 13
6-3 12 6-43 31 2-53 6 504064718 8-21 36
6-59 6 6-44 48 12-18 10 9-9 15
502056906 4-9 2 6-44 62 12-21 4 504064719 8-20 2
6-8 49 502637902 6-65 9 504060718 5-27 7 8-20 2
6-11 21 502687901 8-28 12 12-18 13 504064720 2-37 6
6-57 15 9-12 3 12-21 8 2-39 6
6-59 17 9-14 3 504060739 6-57 13 2-41 1
502056907 4-9 34 9-16 12 504060774 1-21 4 2-41 9
502059912 3-3 29 10-21 9 504061728 6-3 22 2-41 14
502079902 5-3 20 502787901 7-10 6 6-7 35 2-42 18
12-5 2 7-12 11 6-11 36 2-53 2
502097901 6-33 2 8-25 14 504061794 3-3 6 2-53 8
11-27 24 9-12 10 504062710 8-7 1 2-54 17
502097910 10-13 20 9-14 10 8-7 1 2-58 17
502137903 1-61 18 502787903 8-28 9 504062725 8-7 1 504064721 7-7 3
5-13 25 9-16 9 8-7 1 8-16 22
502398901 5-14 54 10-15 5 504062735 11-19 3 9-7 18
6-33 30 10-19 6 11-19 3 504064723 8-20 3
502398904 6-27 3 10-20 5 504062736 6-11 19 8-20 3
502398906 1-3 3 502895201 8-25 15 504062738 8-7 1 504064729 7-8 20
502398907 1-10 58 9-14 14 8-7 1 8-16 26
1-14 43 502895203 8-25 15 504062749 8-7 1 9-7 22
1-17 19 502895204 10-16 10 8-7 1 504064731 8-20 3
502398908 5-3 5 503144800 4-13 4 504062765 8-7 1 8-20 3
5-13 39 503998701 1-53 1 8-7 1 504064734 8-20 7
502565903 4-17 35 503998702 1-53 1 504062799 8-7 1 9-7 14
4-19 26 503998703 1-53 1 8-7 1 9-9 12
502566901 6-11 15 503998704 1-53 1 504063700 11-23 1 504064736 8-20 3
6-47 3 504017203 9-12 13 11-23 1 8-20 3
12-7 15 9-14 13 504063749 9-5 1 504064739 7-7 11
502566902 7-7 10 504024202 7-12 16 9-5 1 8-16 16

A908 ©2009 Yale Materials Handling Corporation 14-5


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-7 8 8-3 1 8-20 1 504069792 11-24 16


10-11 5 504065733 8-20 1 504066718 8-15 1 504069796 8-20 1
504064740 7-8 21 504065740 9-9 2 504066733 8-20 1 9-9 2
8-16 23 504065743 8-15 1 504066737 8-20 1 504070705 11-20 21
9-7 20 504065747 8-15 1 504066748 9-9 2 504070711 11-31 5
10-11 3 504065750 8-3 1 504066755 8-15 1 504070713 11-20 21
504064742 7-7 16 8-3 1 504066760 7-7 1 11-20 21
8-16 21 504065752 8-3 1 504066783 8-15 1 504070716 11-15 9
9-7 13 8-3 1 504066784 7-7 1 11-20 29
10-11 11 504065754 8-20 2 504068703 11-19 6 11-24 12
504064743 8-20 3 8-20 2 504068704 11-15 17 11-27 11
8-20 3 504065755 8-20 1 11-15 19 11-31 15
504064746 8-15 1 504065757 8-3 1 11-15 19 504070721 10-13 37
504064751 8-16 10 8-3 1 11-20 16 11-19 11
504064758 10-5 9 9-3 1 11-23 4 11-24 9
504064761 7-8 19 504065758 7-3 1 11-27 2 504070726 11-20 21
8-16 28 7-3 1 504068705 11-15 13 11-20 21
504064763 8-20 2 9-3 1 504068710 11-20 22 504070732 11-31 19
8-20 2 9-3 1 11-20 22 504070735 11-24 16
504064764 8-20 1 504065762 7-3 1 504068772 11-15 13 504070756 11-19 10
10-5 20 7-3 1 504068779 11-20 22 11-24 8
10-7 18 8-3 1 11-20 22 504070784 11-20 21
10-9 12 8-3 1 504068786 11-31 18 11-20 21
10-9 13 9-3 1 504068794 11-15 12 504070790 2-3 10
504064767 7-7 8 9-3 1 11-20 14 5-3 33
8-16 12 504065766 8-3 1 11-24 15 504071702 8-31 7
9-7 4 8-3 1 11-27 5 8-33 7
504064769 7-7 8 504065777 7-3 1 11-31 16 9-19 7
8-16 13 7-3 1 504069702 7-7 8 9-21 7
9-7 5 8-3 1 8-16 13 10-23 8
504064778 8-20 22 8-3 1 9-7 5 10-25 7
504064779 8-20 3 9-3 1 504069707 11-15 4 11-5 13
8-20 3 9-3 1 504069711 11-15 4 11-7 13
504064780 8-15 1 504066700 7-3 2 504069715 6-27 17 504071721 9-21 1
504064782 8-20 21 7-5 2 504069716 9-9 1 9-21 1
504064784 8-15 1 8-3 2 9-9 1 10-25 1
504064785 8-20 2 8-7 2 504069724 9-9 6 504071766 11-24 24
8-20 2 8-11 2 10-13 12 504071779 7-13 4
504064786 8-20 2 8-33 1 504069733 11-20 22 9-19 4
8-20 2 8-33 1 504069740 11-24 23 9-21 4
504064787 10-9 13 9-3 2 504069761 11-24 21 11-3 15
504064793 8-20 1 9-5 2 504069765 7-8 28 11-7 19
9-9 2 10-3 1 504069771 11-20 22 504071785 1-10 57
504064795 8-20 6 10-5 1 11-20 22 1-13 6
9-9 11 10-7 1 504069782 9-9 1 1-17 18
504065701 9-9 2 10-9 1 9-9 1 11-24 19
504065714 7-3 1 10-23 2 504069783 9-9 1 11-27 31
504065718 8-20 3 504066703 8-20 1 9-9 1 504072710 8-15 1
8-20 3 504066710 8-20 1 504069791 7-7 8 504072717 7-13 5
504065719 8-15 1 504066711 8-15 1 8-16 13 9-19 5
504065732 8-3 1 504066712 8-15 1 9-7 5 9-21 5

14-6 ©2009 Yale Materials Handling Corporation A908


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-3 16 9-12 5 504224284 1-3 9 504226247 1-25 3


11-7 20 9-14 5 504224285 4-17 15 504226248 3-8 41
504072723 7-5 1 504223217 1-25 17 4-19 15 504226255 3-7 10
7-5 1 1-31 25 504224291 1-23 3 504226268 3-7 11
504072728 7-5 1 504223224 1-25 18 504224292 4-17 16 504226279 3-7 33
504072774 7-5 1 1-31 26 4-19 16 504226280 3-7 8
7-5 1 504223239 2-11 504224298 4-17 30 504226282 5-13 35
504072786 7-5 1 504223244 3-7 30 4-19 21 5-19 16
7-5 1 504223249 1-25 16 504225201 1-63 16 504226287 3-7 38
504072794 7-7 1 1-31 24 5-13 33 504226289 1-25 2
504074703 9-5 1 504223252 2-13 36 504225202 4-3 20 504226299 2-13 35
9-5 1 504223269 3-7 30 5-19 15 504227206 4-20 3
504074774 9-5 1 504223274 4-9 27 12-15 1 504227210 3-7 30
504074785 9-5 1 504223295 1-10 56 504225226 4-10 7 504227223 4-20 3
9-5 1 1-14 37 504225227 1-3 15 504227238 4-20 3
504075721 8-20 1 1-18 44 504225235 4-10 5 504227258 4-10 1
504075722 7-7 1 8-21 38 504225236 4-17 17 504227259 4-20 3
504075738 7-7 1 504223299 1-9 29 4-19 17 504227275 3-7 30
504075764 10-3 5 1-14 39 504225240 5-3 7 504227279 4-20 3
10-5 5 1-18 46 5-13 41 504227280 4-17 1
10-7 5 6-27 14 504225242 4-10 2 504227283 3-8 39
504075767 8-16 10 504224208 3-3 26 504225258 3-7 37 4-17 22
10-9 8 504224214 4-17 34 504225265 3-3 8 4-19 35
504075781 7-13 7 504224216 3-3 2 504225267 4-10 504227287 3-7 30
11-3 18 504224217 4-17 26 504225268 3-7 37 504227292 4-20 3
504110201 1-51 1 4-19 32 504225272 4-10 6 504227295 3-7 30
504110203 1-51 1 504224218 4-17 27 504225294 3-7 37 504227297 1-25 14
504110204 1-51 1 4-19 31 504226200 3-3 19 504228207 6-27 22
504111201 1-51 1 504224219 4-17 11 504226201 3-8 40 504228208 4-9 33
504111202 1-51 1 4-19 11 504226209 1-25 8 6-34 42
504111203 1-51 1 504224222 4-17 16 504226219 3-7 15 504228210 6-57 3
504111204 1-51 1 4-19 16 504226225 3-7 26 6-59 2
504148200 7-10 5 504224225 3-7 13 504226232 3-7 2 504228214 4-9 9
7-12 5 504224226 5-3 2 504226234 4-13 6 504228217 6-59 3
8-25 6 5-13 15 504226235 3-7 28 504228259 1-61 5
8-28 6 504224231 4-17 31 504226238 3-3 22 504228261 4-9 35
9-16 6 4-19 22 504226242 1-7 12 504228263 6-3 31
10-16 13 504224232 4-17 16 1-18 53 504228276 1-10 53
10-21 15 4-19 16 2-4 37 1-13 9
504154200 7-12 10 504224240 4-17 36 2-11 24 1-17 21
8-25 11 504224242 4-17 19 2-13 28 1-61 3
8-25 4-19 19 4-9 22 1-63 2
9-12 9 504224251 3-3 16 5-13 43 504228279 6-3 18
9-14 9 504224264 4-17 11 5-14 63 6-3 20
504160200 7-12 15 4-19 11 5-19 46 6-7 41
8-25 9 504224266 4-17 33 5-23 46 6-12 46
504161200 7-12 14 4-19 24 6-27 13 504228295 1-61 15
8-25 11 504224270 1-23 10 11-24 26 504228297 6-27 4
504163200 7-10 8 504224271 4-17 8 12-15 38 504229210 6-63 2
7-12 7 4-19 8 12-15 42 504229214 1-55 14
8-25 8 504224282 3-3 3 504226246 3-3 28 504229225 6-63 4

A908 ©2009 Yale Materials Handling Corporation 14-7


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-3 9 6-44 60 11-27 6 504234208 10-3 8


9-3 9 504230249 6-3 3 504231296 1-55 13 504234217 10-7 14
10-3 14 6-3 3 504232205 10-21 11 504234226 6-39 26
504229231 6-3 34 6-7 26 504232212 12-9 1 6-39 43
504229240 3-7 31 6-11 30 504232217 10-16 7 6-40 58
504229270 6-27 9 6-11 31 10-19 8 6-43 26
504229273 1-55 10 6-12 47 504232220 6-39 5 6-43 43
504229291 6-3 31 6-12 48 6-43 5 6-44 57
6-7 9 504230255 6-39 21 504232230 7-10 13 6-44 72
6-11 8 6-39 35 7-12 3 504234255 10-3 11
504229296 6-3 34 6-43 21 8-28 13 10-7 15
6-7 4 6-43 35 9-16 13 504234265 7-3 4
504229298 1-11 75 6-44 52 10-19 3 8-3 4
6-27 23 504230271 2-4 36 504232277 10-21 12 8-7 4
12-7 16 7-8 26 504232292 10-16 8 9-3 4
504229299 3-7 16 8-16 24 10-19 9 10-3 6
504230202 6-39 25 8-20 9 504232297 12-9 13 10-5 6
6-39 42 9-7 12 504233201 10-5 19 10-7 6
6-40 57 10-11 13 504233218 10-13 25 504234266 7-8 25
6-43 25 10-13 9 504233229 10-11 10 8-15 5
6-43 42 11-15 5 504233232 7-3 7 8-20 20
6-44 56 11-19 9 7-5 4 9-9 20
6-44 71 11-23 7 8-4 7 10-5 8
504230205 6-39 41 11-28 36 8-8 7 10-9 5
6-43 41 12-9 10 8-11 4 504234286 10-3 9
504230207 6-39 39 504230292 6-39 6 8-31 4 10-7 12
6-43 39 6-43 6 8-33 4 504235219 5-19 32
504230209 6-39 24 504230293 6-39 5 9-3 7 5-23 24
6-40 56 6-43 5 9-5 4 504235239 7-10 4
6-43 24 504230298 6-39 22 10-3 4 7-12 4
6-44 55 6-40 54 10-5 4 8-25 5
6-44 70 6-43 22 10-7 4 8-28 5
504230231 12-3 17 6-44 53 10-9 4 9-16 5
12-5 6 6-44 68 10-23 6 10-16 11
12-7 6 504231204 5-27 8 10-25 4 10-21 13
12-10 3 12-21 6 11-5 19 504235245 1-10 44
12-12 2 504231215 1-55 12 11-7 19 504235252 6-29 9
504230234 6-39 20 504231230 1-55 7 504233257 7-12 5 504235265 4-3 35
6-39 34 504231232 12-16 47 504233261 2-17 1 504235278 8-31 5
6-43 20 504231234 1-55 18 2-30 8-33 5
6-43 34 504231248 1-55 3 504233265 8-20 1 10-23 11
6-44 51 504231252 1-55 15 9-9 2 10-25 5
504230236 6-39 36 1-55 15 504233267 1-25 5 11-5 20
6-43 36 504231265 1-55 11 504233271 1-23 5 11-7 20
504230239 6-29 3 504231270 1-9 12 1-49 3 504236200 3-7 1
504230246 6-39 15 1-10 41 504233274 5-14 56 504236207 12-9 14
6-39 29 1-13 31 504233279 7-3 5 504236213 10-3 10
6-39 46 1-17 12 8-3 5 10-7 13
6-43 16 6-29 21 8-7 5 504236227 1-53 3
6-43 29 6-29 28 9-3 5 504236237 2-3 26
6-43 46 11-15 15 504233298 10-11 16 2-4 26

14-8 ©2009 Yale Materials Handling Corporation A908


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

504236241 3-7 1 504265778 1-3 27 504288725 1-7 18 504450758 8-28 8


504236262 4-10 3 504265779 1-3 7 504288726 1-7 17 9-16 8
504236268 1-9 3 504266703 1-55 21 504289704 1-31 1 10-15 4
1-13 24 504266716 1-55 22 504289705 1-31 2 10-19 5
1-17 39 504267799 6-29 13 504289706 1-31 1 10-20 4
504236273 3-7 1 504268729 1-25 7 504289707 1-31 2 504450761 2-49 4
504237253 2-30 8 504268730 1-25 6 504300703 1-55 5-27 4
504238298 1-26 504268742 1-25 1 504300751 1-21 1 504503703 4-3 40
1-38 504268743 1-25 1 504300752 1-21 1 504504703 4-3 41
1-39 504275796 1-3 6 504300753 1-21 1 504574273 4-3 37
1-42 504276702 504300754 1-21 1 504574274 4-3 39
1-43 504276707 504301785 8-20 29 504574275 4-3 16
5-13 46 504276711 9-10 26 4-5
5-14 64 504276715 504305701 4-10 9 504574276 4-5 1
504239208 1-25 10 504276719 6-65 7 504574277 4-5 2
504239227 1-10 59 504277787 504305734 1-25 22 504574279 1-55 14
1-14 46 504278787 1-31 28 504575235 1-55 16
1-18 54 504278788 504315757 1-3 13 504575274 1-55 14
504239228 1-25 11 504278789 504315758 1-3 13 504575298 7-7 3
504240229 7-7 18 504278790 504315759 1-3 13 8-16 22
8-16 27 504278791 504315760 1-3 13 9-7 18
9-7 21 504278792 504315763 1-3 13 504804790 4-10 4
504241221 1-23 2 504278793 504315764 1-3 13 504955200 1-55 25
504241782 1-21 3 504278794 504315765 1-3 13 505064754 2-37 7
504241783 1-21 2 504278795 504315766 1-3 13 2-39 7
504241784 10-3 13 504279780 504315771 1-3 14 2-41 1
504241796 1-3 17 504279781 504315772 1-3 14 2-41 9
504242237 10-7 11 504279782 504315780 1-3 23 2-41 14
504242751 1-49 1 504281792 7-5 7 504315781 1-3 23 2-53 2
504244701 6-57 2 8-8 11 504319203 10-16 15 2-53 8
6-59 27 504281793 7-5 8 10-19 11 2-58 17
504244702 6-57 3 8-8 12 504319207 10-16 15 505136037 8-25
6-59 1 504281794 7-5 8 10-19 11 505136039 7-10
504244703 6-59 4 8-8 12 504450732 8-28 16 505136041 8-25
504244764 1-3 26 504281795 8-20 31 9-16 16 505136046 8-28
504244784 1-9 2 9-10 24 504450733 7-10 11 9-16
504246704 1-49 1 504281796 8-20 30 504450734 8-28 15 505136047 8-28
504259768 1-31 9 9-10 25 9-16 15 9-16
504259770 1-31 12 504281797 8-20 30 504450739 2-43 36 505136048 9-12
504259771 1-31 15 9-10 25 2-57 13 505136049 10-21
504259772 1-31 16 504281799 8-20 30 504450740 2-49 3 505136058 10-16
504263714 9-10 25 5-27 3 505136061 10-19
504263715 504282701 8-20 30 504450741 2-46 10 505587501 8-25 3
504263716 9-10 25 504450754 8-28 15 505657512 8-25 4
504263717 504282702 7-5 8 9-16 15 505657517 8-25 4
504263718 8-8 12 504450755 7-10 9 505657518 8-25 4
504263719 504282703 7-5 8 8-25 9 505657522 8-25 4
504263738 8-8 12 504450756 8-28 16 505657523 8-25 4
504263743 504285785 6-3 1 9-16 16 505657539 9-12 12
504265776 1-3 7 504286724 1-31 504450757 8-28 14 9-14 12
504265777 1-3 27 504286725 1-31 9-16 14 505657578 7-12 13

A908 ©2009 Yale Materials Handling Corporation 14-9


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

505850500 1-51 2 505965532 3-12 3 12-18 9 2-53 5


1-53 2 505965537 3-12 3 12-21 2 2-57 11
505851500 1-51 6 505965541 3-12 3 12-23 1 5-27 13
1-53 6 505965544 3-3 15 505968514 2-43 33 12-17 4
505852500 1-51 4 505965550 6-4 35 2-46 9 12-18 5
1-53 4 6-63 1 2-57 11 12-21 1
505853500 1-51 5 6-65 5-27 17 12-21 9
1-53 5 505965551 3-3 36 12-17 3 505968568 2-41 1
505854501 1-51 3 505965553 3-12 3 12-18 8 2-41 2
505861502 1-51 1 505965556 3-7 3 12-21 1 2-41 9
505861503 1-51 1 505965571 3-3 21 12-21 3 2-41 10
505862501 1-53 1 505965576 3-3 20 12-21 11 2-41 12
505862502 1-53 1 505965580 3-7 36 12-23 4 2-41 14
505862503 1-53 1 505965585 3-3 40 505968524 2-49 1 2-42 18
505862504 1-53 1 505965586 11-15 18 5-27 1 2-42 27
505959500 11-20 15 11-15 20 505968526 2-42 28
505959571 8-7 1 11-15 20 505968528 2-42 29
8-7 1 11-19 7 505968533 1-25 23 2-45 5
505959583 3-3 32 11-20 19 1-31 28 2-45 6
505960578 1-49 2 11-23 5 1-45 8 2-45 8
11-27 14 11-27 3 12-23 3 2-45 9
505961505 11-20 18 505965590 3-12 3 505968535 2-37 5 2-45 10
505961568 11-15 7 505966510 8-20 12 2-39 5 2-45 11
11-27 13 505966570 5-3 17 2-41 12 2-45 12
505962533 11-15 6 505966572 8-20 11 2-42 28 2-45 13
11-24 10 505966574 1-61 26 2-42 29 2-46 1
11-27 8 505966598 5-3 12 2-53 9 2-53 2
11-31 25 505967563 11-15 1 2-53 10 2-53 3
505962578 11-15 16 505967575 6-39 14 2-53 12 2-53 5
505963500 5-7 1 6-39 40 2-57 7 2-53 8
505963519 5-5 3 6-39 45 2-57 8 2-53 9
505963537 5-3 10 6-43 14 12-18 17 2-53 10
5-5 6-43 28 12-21 2 2-53 11
505963540 5-5 2 6-43 45 12-23 1 2-53 12
505963544 5-5 1 6-44 59 505968536 2-46 6 2-54 17
505963564 5-5 505967590 11-15 1 505968538 12-21 12 2-57 6
505963565 5-5 10 11-15 1 505968540 1-25 24 2-57 7
505963578 5-7 2 505967593 6-39 10 1-31 28 2-57 8
505963583 5-5 4 6-43 10 1-45 8 2-58 17
505964540 5-5 5 505967595 6-39 38 12-23 3 5-27 14
505964577 5-5 9 6-43 38 505968557 12-18 3
505964578 5-5 6 505968501 2-37 4 505968565 2-41 4 12-21 2
505964586 5-5 7 2-39 4 2-42 20 12-21 9
505964597 5-5 8 2-41 12 2-42 23 12-23 2
505965500 3-3 14 2-42 28 5-3 35 505968582 11-19 4
505965501 3-13 3 2-42 29 5-27 9 11-19 4
505965509 3-3 38 2-53 9 12-21 7 505968588 2-46 5
505965516 3-13 3 2-53 10 12-21 8 505969501 11-15 1
505965521 6-3 35 2-53 12 505968566 2-41 8 11-15 1
6-63 1 2-57 7 2-43 33 505969566 11-19 3
6-65 2-57 8 2-46 2 11-19 3

14-10 ©2009 Yale Materials Handling Corporation A908


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

505970501 5-19 27 505977520 6-29 6 506396507 10-15 10-9 12


5-23 18 505977523 6-29 10 506396555 10-19 518791613 1-7 2
505970553 1-7 9 505977534 1-11 71 506396556 10-19 1-9 10
505970567 6-63 14 1-14 506396557 10-19 518791620 6-29 12
505970574 3-7 23 505977538 4-3 29 506408500 7-10 3 518791629 6-29 15
505972532 5-3 16 505977540 6-11 17 506410501 8-25 3 518791630 6-33 32
12-5 1 505977542 4-5 4 514268301 2-4 26 6-37 1
505972544 12-18 6 505977550 4-3 17 514268309 2-3 26 518791631 8-15 1
12-21 1 505977554 6-29 2 515685804 4-13 5 518791633 6-3 2
505972554 1-31 28 505977556 6-29 18 515686846 4-13 7 6-8 43
1-45 8 505977562 4-3 28 515689803 4-13 8 518791644 6-29 15
505972586 1-7 1 505977566 4-3 34 517408304 2-13 21 518791645 6-8 44
5-13 11 505977569 4-5 3 518647602 1-51 1 518791646 1-9 14
505972589 12-18 7 505977585 6-33 1 518647603 1-51 1 518791649 6-29 15
12-21 1 505977588 6-33 5 518648602 1-51 1 518791654 1-10 60
505973507 6-7 17 505977589 4-3 3 518648603 1-51 1 518791655 1-9 9
6-11 23 505977590 4-5 6 518649602 1-51 1 518791662 6-33 18
6-33 23 505977597 4-3 1 518649603 1-51 1 6-37
6-59 5 505977598 4-5 5 518650601 1-53 1 6-39
505973527 9-9 14 505978527 7-13 6 518650602 1-53 1 518791664 6-29 16
505973536 9-9 10 8-31 6 518650603 1-53 1 518791665 1-9 7
505973554 6-3 4 8-33 6 518650604 1-53 1 518791667 6-33 18
6-3 4 9-19 6 518790606 1-10 34 6-37
6-7 31 9-21 6 1-14 55 6-43
6-11 32 11-3 17 1-17 10 518791669 6-3 11
505973580 6-3 14 11-5 14 518790609 1-10 35 6-7 30
505973584 8-21 37 11-7 14 1-14 54 518791677 6-29 30
505973585 6-3 5 505978544 7-13 6 1-17 9 518791688 6-33 3
6-3 5 8-33 6 518790623 10-13 31 518791698 6-3 10
6-7 32 9-19 6 11-28 48 6-7 29
6-11 33 9-21 6 518790626 6-4 36 518791699 6-27 12
505974501 6-63 14 10-23 7 6-7 37 6-33 14
12-15 9 10-25 6 518790649 1-9 3 6-37 3
505974506 1-61 2 11-3 17 1-13 24 518792622 5-13 38
505974514 12-10 1 11-5 14 1-18 39 518792637 5-13 16
505974532 5-14 58 11-7 14 518790656 1-10 37 518792662 5-13 37
505974543 1-61 1 505978552 11-19 1 1-14 52 518792694 5-13 14
505974560 12-10 1 11-19 1 1-17 8 518792697 5-13 28
505974564 6-3 32 506001501 6-65 10 518790660 1-10 49 518793602 6-15
6-15 506001502 6-65 10 518790663 1-3 8 518793603 2-3 2
6-27 1 506002500 6-65 8 1-3 8 518793604 6-29 13
505974573 6-63 11 506254509 11-15 1 518790673 6-63 5 518793606 1-29 1
505974576 1-61 25 11-15 1 518790687 12-16 46 1-45 8
505974595 1-61 4 506256554 11-23 1 518790699 1-10 51 518793608 5-17 16
1-63 3 11-23 1 518791602 6-33 31 518793614 6-57 8
505976557 11-19 1 506395587 5-17 11 518791603 1-9 8 6-59 29
11-19 2 5-19 36 518791605 1-9 13 518793625 6-57 16
505977500 4-5 11 5-23 28 518791608 6-33 6 518793632 2-3 3
505977509 4-3 36 506395589 4-13 10 6-37 2 518793633 6-3 24
505977516 4-5 9 506396505 10-15 518791609 10-5 20 6-7 13
505977519 1-61 7 506396506 10-15 10-7 18 518793638 6-3 19

A908 ©2009 Yale Materials Handling Corporation 14-11


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-7 40 518796653 2-11 8 518799653 11-23 1 518803671 1-7 22


6-12 43 2-13 8 11-23 1 518803677 1-3 1
518793651 6-3 16 518796654 6-39 27 518799673 11-23 1 1-7 19
518793656 4-9 1 6-43 27 11-23 1 518803678 2-37 11
6-8 50 518796655 6-44 518799679 11-19 4 2-39 11
518793662 6-3 21 518796657 5-19 38 11-19 4 2-42 33
6-7 39 5-23 30 518799697 11-23 1 2-57 11
6-12 41 6-34 37 11-23 1 5-27 15
518793665 4-9 15 518796659 6-39 9 518800649 12-3 6 12-17 1
518793676 6-3 13 6-43 9 518800650 12-3 5 518803683 3-12 1
518793680 2-41 13 518796662 6-39 4 518800661 6-15 518803687 2-46 7
2-42 26 518796674 12-3 16 518800687 12-3 2 12-18 1
2-54 13 518796675 6-43 2 518800691 12-3 4 12-21 3
518793695 6-3 17 518796682 12-3 24 518800693 6-15 8 12-21 11
6-7 42 518796683 1-25 15 518801606 12-7 12 518803689 3-12 2
518794659 7-12 12 1-31 22 518801615 7-7 6 518803694 3-12 2
8-25 12 518796686 4-9 21 8-15 6 518803695 6-63 12
8-25 6-33 36 8-20 18 518803696 1-7 21
9-12 11 6-57 10 9-10 21 518804604 10-13 2
9-14 11 6-59 24 518801642 12-3 7 518804610 10-13 24
518794667 4-7 1 518796688 6-40 53 518801644 7-7 6 518804614 10-13 2
518794682 4-3 12 6-44 67 8-15 6 518804619 10-13 2
518795608 7-13 1 518796690 12-9 18 8-20 18 518804620 10-11 21
518795611 7-13 1 518796695 6-40 51 9-10 21 518804628 10-11 21
518795613 9-19 1 6-44 65 10-5 10 518804639 10-13 23
518795617 7-13 518797621 1-9 27 10-9 7 518804640 10-13 15
518795619 5-3 4 1-13 25 518801662 7-5 6 518804651 10-13 22
518795638 7-13 1-17 33 8-8 10 518804657 10-7 9
518795649 9-19 518797639 11-24 11 518801664 6-29 13 518804661 10-13 19
518795654 9-19 1 518797663 1-10 65 518801671 6-33 3 518804662 10-3 15
518795664 9-19 1-13 20 518801686 12-7 14 518804667 10-13 14
518795675 11-19 1 1-17 37 518801699 12-7 12 518804676 10-11 4
11-19 1 518797670 1-9 24 518802620 6-15 518804682 10-11 21
518796602 6-39 2 1-13 12 518802673 6-15 9 518804683 10-13 6
518796605 6-39 13 1-17 31 518802686 2-41 15 518804688 10-11 23
6-43 13 518798608 5-13 23 2-42 20 518804692 10-3 15
518796606 2-11 7 518798621 5-13 24 2-42 23 518804693 10-3 15
2-13 7 518798630 5-13 22 2-53 4 518805616 10-5 1
518796609 12-3 15 518798631 5-13 20 2-54 14 518805617 10-3 1
518796613 6-43 44 518798642 2-3 8 2-57 1 518805626 6-29 11
518796622 4-9 13 518798644 5-13 21 12-18 12 518805637 10-5 1
518796629 6-57 13 518798647 5-7 10 12-21 7 518805638 10-3 1
518796631 12-3 1 5-9 10 518803603 3-12 1 518805652 10-5 1
518796639 6-40 52 5-14 53 518803626 1-7 20 518805664 10-3 1
6-44 66 518798674 5-7 10 518803627 3-12 2 518806610 2-46 3
518796642 4-3 2 5-9 10 518803628 2-3 11 5-27 11
518796646 6-39 44 5-14 53 518803654 3-12 1 518806628 5-13 27
6-44 58 518798685 2-3 7 518803656 6-15 3 518806635 2-46 8
518796649 6-3 24 518799602 11-19 4 518803661 1-55 24 12-18 2
6-7 1 518799636 11-23 1 518803664 6-57 14 12-21 3
518796650 6-40 11-23 1 518803667 3-12 1 12-21 11

14-12 ©2009 Yale Materials Handling Corporation A908


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

518806641 2-37 12 518831609 7-12 2 518897616 8-25 519458656 7-9 1


2-39 12 7-12 2 518897655 8-25 519458659 7-9 1
2-43 33 518831612 7-12 2 518897658 8-25 519458664 7-9 1
2-57 11 7-12 2 518897659 8-25 519459606 7-9
5-27 16 518831614 7-12 2 518897660 8-25 519459609 7-9
12-17 2 7-12 2 518897662 8-25 519459614 7-9
518806642 10-7 1 518832606 7-12 1 518897663 8-25 519459656 7-9
518806656 5-13 30 518832609 7-12 1 518897666 8-25 519459659 7-9
518806658 10-7 1 518832612 7-12 1 518938600 8-28 3 519459664 7-9
518806665 10-7 1 518832614 7-12 1 9-16 3 519465605 8-25 2
518806687 2-46 4 518832656 7-12 1 518941607 9-16 2 8-25 2
5-27 12 518832659 7-12 1 518941608 8-28 2 519465608 8-25 2
518806694 6-57 5 518832662 7-12 1 518941610 9-16 2 8-25 2
6-59 30 518832664 7-12 1 518941611 8-28 2 519465609 8-25 2
518807623 2-3 12 518842602 6-65 11 518941612 8-28 2 8-25 2
518807634 11-27 26 518842603 6-65 11 518941614 8-28 2 519465610 8-25 2
518807639 11-28 39 518852600 6-65 2 518941615 9-16 2 8-25 2
518807647 2-13 19 518895605 8-25 2 518941616 8-28 2 519465612 8-25 2
4-3 15 8-25 2 518941617 8-28 2 8-25 2
12-5 13 518895608 8-25 2 518941621 8-28 2 519465613 8-25 2
518807649 1-55 2 8-25 2 518988606 9-12 2 8-25 2
518807652 11-27 10 518895609 8-25 2 9-12 2 519465616 8-25 2
518807656 4-9 3 8-25 2 518988609 9-12 2 8-25 2
518807678 11-27 20 518895610 8-25 2 9-12 2 519466605 8-25 1
518807684 11-27 27 8-25 2 518988613 9-12 2 519466608 8-25 1
518807689 2-41 3 518895612 8-25 2 518988614 9-12 2 519466609 8-25 1
2-53 4 8-25 2 9-12 2 519466610 8-25 1
2-57 14 518895613 8-25 2 518989606 9-12 1 519466612 8-25 1
518807690 12-10 5 8-25 2 9-12 1 519466613 8-25 1
518807695 10-13 36 518895616 8-25 2 518989609 9-12 1 519466616 8-25 1
518808611 1-55 20 8-25 2 9-12 1 519466655 8-25 1
518808617 1-10 54 518896605 8-25 1 518989613 9-12 1 519466658 8-25 1
1-13 17 518896608 8-25 1 518989614 9-12 1 519466659 8-25 1
1-17 28 518896609 8-25 1 9-12 1 519466660 8-25 1
518808666 1-9 22 518896610 8-25 1 519249804 4-13 2 519466662 8-25 1
1-13 15 518896612 8-25 1 519412823 5-11 2 519466663 8-25 1
1-17 29 518896613 8-25 1 519433613 2-17 5 519466666 8-25 1
518808669 11-28 49 518896616 8-25 1 519433632 2-17 7 519467605 8-25
11-31 33 518896655 8-25 1 519433633 2-19 3 519467608 8-25
518809641 6-63 10 518896658 8-25 1 519433655 10-20 519467609 8-25
518809665 11-28 41 518896659 8-25 1 519433656 10-20 519467610 8-25
11-32 39 518896660 8-25 1 519433657 10-20 519467612 8-25
518809668 1-10 36 518896662 8-25 1 519457606 7-10 2 519467613 8-25
1-14 50 518896663 8-25 1 7-10 2 519467616 8-25
1-17 6 518896666 8-25 1 519457609 7-10 2 519467655 8-25
518809671 1-10 55 518897605 8-25 7-10 2 519467658 8-25
1-13 18 518897608 8-25 519457614 7-10 2 519467659 8-25
1-17 30 518897609 8-25 7-10 2 519467660 8-25
518809677 6-63 9 518897610 8-25 519458606 7-9 1 519467662 8-25
518831606 7-12 2 518897612 8-25 519458609 7-9 1 519467663 8-25
7-12 2 518897613 8-25 519458614 7-9 1 519467666 8-25

A908 ©2009 Yale Materials Handling Corporation 14-13


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

519492607 8-28 2 520021606 10-20 2 520038830 11-27 15 520040892 8-31


9-16 2 520021607 10-20 2 520038832 3-12 1 520040899 8-8 12
519492610 8-28 2 520025605 10-15 1 520038841 11-27 19 8-8 12
9-16 2 520025606 10-15 1 520038850 5-20 50 8-20 30
519492611 8-28 2 520025607 10-15 1 5-24 49 8-20 30
519492613 8-28 2 520025655 10-19 1 520038859 11-28 33 9-10 25
519492614 9-16 2 520025656 10-19 1 520038862 3-12 1 9-10 25
519492615 8-28 2 520025657 10-19 1 520038863 11-27 17 10-5 16
9-16 2 520026605 10-15 2 520038868 5-27 5 10-13 35
519492619 8-28 2 520026606 10-15 2 12-18 18 520041644 1-31 18
519492639 8-28 2 520026607 10-15 2 520038870 11-27 32 1-45 1
519493600 8-28 3 520027605 10-19 2 520038874 3-12 1 520041808 12-15 20
9-16 3 520027606 10-19 2 520038881 3-12 1 520041817 1-7 6
519537600 10-20 3 520027607 10-19 2 520038890 3-12 1 520041822 1-31 11
519609804 6-23 5 520034600 10-15 3 520038891 3-12 1 1-45 11
6-25 5 10-19 4 520038892 3-12 1 520041829 1-31 13
519609816 1-10 61 520035811 3-7 12 520038896 11-27 18 520041835 12-3 13
519680606 9-14 2 520035819 3-3 27 520039802 8-11 1 12-7 5
9-14 2 520036816 7-13 2 8-11 1 520041836 1-31 3
519680609 9-14 2 9-19 2 520039810 11-24 22 1-45 1
9-14 2 9-21 2 520039824 10-5 13 520041843 12-7 4
519680613 9-14 2 11-3 13 520039832 8-11 1 520041844 1-31 17
519680614 9-14 2 11-7 18 8-11 1 520041849 1-31 14
9-14 2 520036837 7-3 6 520039836 12-7 13 520041852 1-31 10
519681606 9-14 1 7-5 5 520039838 10-13 18 1-45 12
9-14 1 8-4 6 520039846 1-7 16 520041853 8-31 1
519681609 9-14 1 8-8 6 520039848 8-11 1 520041855 10-23 1
9-14 1 8-12 5 8-11 1 520041860 12-3 19
519681613 9-14 1 9-3 6 520039852 8-11 1 12-17
519681614 9-14 1 9-5 5 8-11 1 520041863 1-7 7
9-14 1 10-3 2 520039872 11-24 22 1-7 7
519729801 4-13 9 10-5 2 520039876 10-5 14 520041865 8-31 1
519739809 2-30 6 10-7 2 520039877 8-11 1 520041868 1-55 17
519739820 2-33 4 10-9 2 8-11 1 520041870 1-31 5
519739830 2-30 5 520036852 8-31 2 520039880 2-43 34 520041883 1-31 4
519739834 2-30 7 8-33 2 2-43 35 520041892 1-7 6
519739845 2-30 1 10-5 11 2-57 12 520041896 1-31 6
519739877 2-33 2 10-23 5 2-57 13 520042809 1-25 13
519798601 1-55 4 10-25 2 520039883 10-13 33 1-31 23
6-29 24 11-5 18 520039887 1-7 15 1-33 35
519798602 1-55 8 11-7 18 520039896 8-11 1 520042815 11-27 21
6-29 23 520037801 4-3 27 8-11 1 520042816 11-27 21
519798604 1-55 19 520037836 1-10 62 520040817 10-9 1 520042817 11-27 21
6-29 20 520037840 12-15 11 520040821 10-23 520042831 3-7 7
519798605 6-29 1 520037868 12-15 10 520040828 10-11 19 520043880 4-9 5
519996801 1-25 20 520038805 11-27 23 10-13 27 520044800 6-4 37
519996803 1-25 19 520038811 10-13 3 520040840 10-9 1 6-7 38
520020605 10-20 1 520038821 11-27 16 520040853 8-11 1 6-12 42
520020606 10-20 1 520038822 3-12 1 8-11 1 520044802 9-9 3
520020607 10-20 1 520038823 3-12 1 520040867 10-9 1 520044803 7-7 16
520021605 10-20 2 520038829 3-12 1 520040873 8-31 9-7 13

14-14 ©2009 Yale Materials Handling Corporation A908


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

520044831 1-10 43 520047815 520053821 8-31 2 1-63


1-11 74 520047816 8-33 2 524137579 1-7 10
1-13 7 520047817 520075814 2-19 4 524139124 1-7 8
1-18 42 520047819 520086612 12-11 1 524141696 11-31 10
520044851 1-25 12 520047820 520202601 2-42 19 524142576 2-43 39
1-31 27 520047821 2-42 30 2-58 18
1-33 36 520047823 2-43 37 524144330 1-21 1
1-34 520047824 2-53 1 524144331 1-21 1
520044880 2-3 18 520047825 2-57 9 524144332 1-21 1
520045051 5-17 17 520047829 2-58 15 524144333 1-21 1
5-19 30 520047830 520202602 2-37 1 524157556 8-28 1
5-23 38 520047831 2-39 1 9-16 1
520045057 4-3 42 520047832 2-41 4 524157559 8-28 1
520045064 2-49 2 520047833 2-42 30 9-16 1
5-27 2 520047834 2-43 37 524157560 8-28 1
520045079 1-9 26 520047835 2-57 9 524157562 8-28 1
1-13 16 520047836 2-57 15 524157563 9-16 1
1-17 27 520047837 520202605 2-37 19 524157564 8-28 1
520045083 1-3 8 520047838 2-39 19 9-16 1
520045094 2-3 26 520047839 2-42 19 524157565 8-28 1
2-4 26 520047840 2-53 1 524157568 8-28 1
520045095 6-33 28 520047841 520292801 6-39 23 524157606 9-16 1
520045096 4-9 15 520047842 6-39 37 524157607 8-28 1
520045102 1-9 28 520047854 11-19 3 6-40 55 524157609 9-16 1
1-14 47 520047855 11-19 3 6-43 23 524157610 8-28 1
1-14 47 11-19 3 6-43 37 524157611 8-28 1
1-17 3 520048801 5-13 13 6-44 54 524157613 8-28 1
520045103 1-9 28 520048802 5-13 17 6-44 69 524157614 9-16 1
1-14 47 520048804 5-13 44 520292811 6-39 18 524157615 8-28 1
520045104 1-14 47 520049842 1-7 17 6-39 32 524157616 8-28 1
1-17 3 520052844 12-17 5 6-40 49 524157620 8-28 1
520045122 12-7 7 520052845 12-17 6 6-43 15 524161242 2-8 1
520045143 1-55 23 520052846 2-39 21 6-43 32 524162256 1-55 5
520045149 1-10 33 2-41 16 6-44 49 524169017 2-8 1
1-14 48 2-54 15 6-44 63 524183344 1-13 34
1-17 1 12-17 7 520292813 6-39 3 1-18 56
520045181 11-20 30 520052862 1-25 12 6-43 3 524185784 1-23 1
11-24 31 1-26 520329801 6-15 1 524185785 1-23 1
11-28 43 1-31 27 520329805 6-15 4 524185786 1-23 1
520045394 5-13 18 1-38 520357805 2-17 3 524196756 1-55 26
520045578 12-16 51 1-39 2-33 6 524201053 1-3 28
520045874 2-53 12 1-42 520357806 2-17 4 524213280 1-9 1
520046880 5-3 1 1-43 2-33 7 524213281 1-9 1
520047800 520052866 6-34 45 520357810 2-17 17 524213282 1-9 1
520047801 520052899 7-13 2 520357835 2-17 18 524213283 1-9 1
520047803 9-19 2 520357857 2-17 8 524213286 1-9 1
520047808 9-21 2 520357890 2-17 6 524213287 1-9 1
520047809 520053800 5-13 15 524135278 6-33 34 524213288 1-9 1
520047811 520053804 1-21 6 524136148 1-3 25 524213289 1-9 1
520047812 11-24 13 524137230 1-63 1 524214603 4-10 7
520047813 520053810 1-21 10 524137528 1-61 1 524235569 1-3 25

A908 ©2009 Yale Materials Handling Corporation 14-15


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

524240815 1-13 3 5-20 50 580010427 1-61 20 580013411 1-33 2


524240816 1-13 3 5-24 49 580010428 1-63 4 1-41 4
524240817 1-13 3 12-21 9 580010432 1-63 6 1-47 3
524240818 1-13 3 580002036 3-7 17 580010433 1-63 11 580013419 1-37 1
524242358 1-17 14 580002037 3-7 18 580010434 1-63 14 1-41
524242360 1-17 14 580002038 3-7 18 580010474 4-20 2 1-47
524246022 1-3 6 580002039 3-7 21 580010476 4-17 24 580013420 1-37 2
524266906 1-3 24 580002040 3-7 20 4-19 37 1-41
524266999 1-3 26 580002041 3-7 19 580010477 4-17 23 1-47
524267634 2-8 1 580002042 3-7 25 4-19 36 580013421 1-37 3
524267635 2-8 1 580002046 4-19 28 580010503 6-43 4 1-41
524302630 1-45 13 580002107 4-7 2 580010571 2-3 16 1-47
580000037 12-9 1 580002113 4-7 4 580010586 1-31 19 580013422 1-37 4
580000127 4-9 17 580002114 4-7 6 580010704 1-29 5 1-41
4-13 580002115 4-7 10 1-45 7 1-47
580000246 1-31 8 580002116 4-7 11 580010816 4-20 1 580013423 1-37 5
580000284 4-3 13 580002117 4-7 14 580010817 4-20 1 1-41
580000350 4-7 3 580002862 3-7 9 580010818 4-20 1 1-47
580000351 4-7 5 580002863 3-3 41 580010819 4-20 1 580013425 1-37 7
580000356 4-7 8 3-7 580010820 4-20 1 1-41
580000365 4-7 12 580002864 3-7 6 580010821 4-20 1 1-47
580000767 1-3 8 580003615 1-61 580010912 7-8 24 580013427 1-37 6
580000821 4-13 1 580003863 6-3 32 8-16 30 580014092 6-7 23
580000868 5-17 18 6-7 6 9-7 23 6-11 39
5-19 22 6-13 10-11 28 6-59 21
5-23 41 6-27 1 580010970 5-13 31 580014156 5-19 21
580001071 6-27 2 580006341 7-12 8 580011005 5-14 50 580014195 6-33 12
580001077 4-3 7 9-12 6 5-14 62 580014196 1-63 5
4-7 9-14 6 580011065 5-13 7 580014197 1-9 30
580001246 2-19 7 580006358 6-13 1 580011158 5-13 9 1-14 42
580001385 2-33 8 580006359 6-13 8 580011167 8-25 13 1-18 49
580001435 8-31 2 580006362 6-13 10-21 14 580014198 6-33 12
8-33 2 580006778 6-13 11 580011651 2-11 6 580014199 6-29 33
580001436 7-13 2 580006779 6-13 3 2-13 6 580014200 6-29 29
9-19 2 580007783 5-3 34 580011755 4-17 3 580014201 6-57 1
9-21 2 580008159 3-3 37 4-19 2 580014202 6-29 33
580001437 8-31 2 580008325 2-4 34 580011756 4-17 3 580014232 6-57 6
8-33 2 580008382 5-27 10 4-19 2 6-59 32
580001623 5-3 18 580008780 5-3 13 580011878 1-29 6 580014397 1-7 3
580001624 5-3 22 580008812 5-3 28 1-41 8 580014462 1-33 1
580001698 1-10 68 580008939 12-3 18 1-47 11 1-41 1
580001787 3-7 22 580009027 12-11 2 12-15 35 1-47 1
580001849 2-37 3 580009288 11-20 24 580011958 5-13 49 580014463 1-33 1
2-39 3 11-24 29 580012159 6-21 1-41 1
2-41 2 580009289 11-20 25 580012382 8-20 35 1-47 1
2-41 10 11-24 30 9-9 13 580014465 1-33
2-42 27 580009290 11-20 26 580013351 4-7 1-41
2-53 3 11-24 28 580013408 1-55 18 1-47 9
2-53 5 580009355 6-3 32 580013410 1-33 2 580014466 1-34
2-53 11 6-16 1-41 4 1-41 2
2-57 6 6-27 1 1-47 3 580014467 1-34

14-16 ©2009 Yale Materials Handling Corporation A908


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-41 2 2-50 1 2-45 6 580023791 11-3 1


1-47 2 2-50 2 2-45 8 580023792 11-7 1
580014468 1-34 2-53 7 2-45 9 580023793 11-5 1
580014469 1-33 34 2-58 16 2-45 10 580023794 11-7 1
580014470 1-37 8 580019245 2-37 13 2-45 11 580023799 11-3 2
580014473 1-33 29 2-39 13 2-45 12 11-5 2
1-41 5 580019246 2-37 14 2-45 13 11-7 2
1-47 5 2-39 14 580021175 5-23 13 580023982 11-3
580014474 1-34 580019353 2-51 3 580021375 2-4 33 580024111 12-15 30
580014563 1-3 12 580019566 12-15 40 580021710 3-3 35 580024112 12-15 27
580014572 5-14 55 580019567 12-15 40 5-7 580024151 12-15 26
580014601 3-3 11 580019568 12-15 40 580021716 3-3 35 580024407 2-19 6
580014829 1-11 73 580019569 12-15 40 5-7 580024496 5-23 14
580014878 12-15 17 580019676 12-15 19 580022130 4-5 8 580024553 6-63 15
12-15 29 580019847 6-63 10 580022411 6-65 580024594 5-17 10
580014929 6-23 18 580019963 5-17 13 580022505 6-65 3 580024615 5-17 12
6-25 18 5-23 43 580022514 6-65 1 580024691 6-55 2
580016056 1-7 3 580020700 11-3 1 580022887 1-25 25 580024692 6-55 4
580016671 5-14 51 580020703 11-7 1 1-45 8 580024696 6-23
580016692 5-14 59 580020708 11-3 3 580022964 4-3 32 6-25
580016727 1-51 10 11-5 3 5-17 8 6-27 19
1-53 10 11-7 3 5-19 24 580024707 2-13 18
580016728 1-51 11 11-9 5-23 17 11-20 12
580016736 1-53 11 580020709 11-3 3 580023103 12-16 49 12-3 11
580016915 12-15 23 11-5 3 580023124 11-15 8 12-5 14
580017074 11-27 1 11-7 3 11-20 28 580025048 9-14
580017075 11-27 1 11-9 11-23 2 580025063 9-12
580017076 11-27 1 580020710 11-9 1 11-24 32 580025066 9-12
580017088 11-28 44 580020711 11-9 1 11-27 9 580025067 9-12
11-31 4 580020719 11-9 3 11-31 6 580025106 9-12
580017091 10-13 8 580020721 11-9 2 580023146 1-33 2 580025109 9-12
580017101 5-3 25 580020723 11-3 6 1-41 4 580025114 9-12
580018276 11-28 45 11-5 6 1-47 3 580025137 9-12
11-31 3 11-7 6 580023147 1-33 2 580025229 9-14
580018279 11-28 45 580020724 11-3 4 1-41 4 580025233 9-14
11-31 26 11-5 4 1-47 3 580025234 9-14
580018555 12-15 32 11-7 4 580023169 12-15 14 580025277 9-14
580018556 12-15 41 580020725 11-3 4 580023170 12-15 25 580025280 9-14
580018557 12-15 39 11-5 4 580023365 6-23 7 580025284 9-14
580018724 3-7 29 11-7 4 6-25 7 580025315 9-14
580018832 2-4 27 580020726 11-3 5 580023576 4-3 11 580025662 2-37 10
580018888 1-37 9 11-5 5 580023764 11-3 2-39 10
580019101 2-45 5 11-7 5 580023765 11-7 2-41 13
2-45 6 580020727 11-3 5 580023766 11-5 2-42 26
2-45 8 11-5 5 580023767 11-7 2-54 13
2-45 9 11-7 5 580023774 11-7 12-23 5
2-45 10 580020736 11-11 2 580023775 11-5 12-25 3
2-45 11 11-12 2 580023780 11-5 1 580025784 4-3 18
2-45 12 580020741 11-9 5 580023783 11-3 2 12-15 3
2-45 13 580020742 11-10 2 11-5 2 580025785 5-13 32
580019119 2-43 38 580021088 2-45 5 11-7 2 580025786 5-19 17

A908 ©2009 Yale Materials Handling Corporation 14-17


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580026023 5-11 580027015 6-23 12 11-3 17 8-7


5-17 7 6-25 12 11-5 14 8-11
5-19 25 580027016 6-23 13 11-7 14 580029959 8-3
5-23 22 6-25 13 580028072 4-3 14 8-7
580026118 7-12 580027017 6-23 14 580028384 6-25 8-11
580026137 7-12 6-25 14 6-27 19 580029960 8-3
580026140 7-12 580027020 6-23 9 580028433 6-25 31 8-7
580026143 7-12 6-25 9 580028505 6-25 32 8-11
580026145 7-12 580027021 6-23 4 580029087 12-7 2 580029962 8-3
580026156 7-12 6-25 4 580029168 6-23 30 8-7
580026159 7-12 580027022 6-23 6 6-25 28 8-11
580026162 7-12 6-25 6 580029645 6-23 21 580030040 8-3
580026164 7-12 580027025 6-23 8 6-25 21 8-7
580026170 5-17 19 6-25 8 580029651 6-23 30 8-11
5-19 23 580027027 6-23 19 6-25 28 580030045 8-3
5-23 21 6-25 19 580029652 6-23 15 8-7
580026173 4-19 580027028 6-23 1 6-25 15 8-11
580026683 2-17 15 6-25 1 580029653 6-23 27 580030047 8-3
580026710 5-17 6 580027031 6-23 26 6-25 25 8-7
580026711 5-17 14 580027032 6-23 22 580029660 6-23 20 8-11
580026720 11-3 22 580027036 6-23 3 6-25 20 580030049 8-3
11-5 22 6-25 3 580029661 6-23 16 8-7
11-7 22 580027136 4-3 26 6-25 16 8-11
580026721 11-3 9 580027520 11-9 580029663 6-23 10 580030052 8-3
11-5 9 580027587 6-29 22 6-25 10 8-7
11-7 9 580027588 6-29 17 580029664 6-23 23 8-11
580026723 11-3 10 580027666 11-12 2 6-25 22 580030054 8-3
11-5 10 580027667 11-10 2 580029805 7-3 8-7
11-7 10 11-11 2 7-5 8-11
580026724 11-9 4 11-12 2 580029808 7-3 580030060 8-3
580026725 11-3 11 580027669 11-10 1 7-5 8-7
11-5 11 580027670 11-10 1 580029813 7-3 8-11
11-7 11 580027672 11-11 1 7-5 580030134 5-7 11
580026749 1-51 9 11-12 1 580029857 7-3 5-9 11
580026751 1-53 9 580027673 11-11 1 7-5 580030135 5-7 11
580026957 4-10 11-12 1 580029860 7-3 5-9 11
580026968 2-3 15 580027674 11-12 1 7-5 580030232 9-3
580027008 6-23 28 580027878 7-13 6 580029863 7-3 9-5
6-25 26 8-31 6 7-5 580030240 9-3
580027009 6-23 29 8-33 6 580029865 7-3 9-5
6-25 27 9-19 7 7-5 580030249 9-3
580027010 6-23 24 9-21 6 580029952 8-3 9-5
6-25 23 11-3 17 8-7 580030251 9-3
580027011 6-23 2 11-3 17 8-11 9-5
6-23 25 11-5 14 580029955 8-3 580030322 9-3
6-25 2 11-7 14 8-7 9-5
6-25 24 580027879 7-13 6 8-11 580030329 9-3
580027013 6-23 11 580027880 8-31 6 580029956 8-3 9-5
6-25 11 8-33 6 8-7 580030340 9-3
580027014 6-23 17 9-19 7 8-11 9-5
6-25 17 9-21 6 580029957 8-3 580030404 10-3

14-18 ©2009 Yale Materials Handling Corporation A908


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-5 9-10 22 2-58 18 2-54 17


10-7 9-19 9 580035034 2-42 21 580039221 2-19 5
10-9 9-21 9 2-42 22 580039251 2-7 1
580030405 10-3 10-5 17 2-42 24 2-45 7
10-5 10-9 9 2-42 25 580039252 2-7 8
10-7 10-23 9 2-57 2 2-45 2
10-9 10-25 9 2-57 3 2-45 3
580030406 10-3 11-3 20 2-57 4 580039283 2-7 4
10-5 11-5 16 2-57 5 580039424 11-32 36
10-7 11-7 16 580035035 2-37 18 580039490 2-51 3
10-9 580033885 6-63 8 2-39 18 580039491 2-51 3
580030846 6-29 25 580034132 4-3 43 2-42 21 580039513 2-41 8
580030878 2-7 7 580034404 2-11 9 2-42 22 2-43 38
2-45 4 2-13 9 2-42 24 2-45 1
580030948 12-16 50 12-21 9 2-42 25 2-50 2
580030949 12-15 12 580034471 8-28 2-57 2 2-53 7
580030951 12-15 34 580034472 8-28 2-57 3 2-58 16
580030952 12-15 36 580034473 8-28 2-57 4 12-25 1
580030959 6-4 580034474 8-28 2-57 5 580039661 2-4 27
6-15 580034475 8-28 580035036 2-43 39 580040235 12-15 18
6-27 580034476 8-28 2-58 18 12-23
580030968 6-59 15 580034493 8-28 580035195 6-51 6 580040316 12-15 7
580031291 5-17 21 9-16 580035563 4-19 27 580040370 12-7 1
580031348 1-33 580034494 8-28 580035673 3-11 19 580040447 2-3 1
1-37 9-16 580035738 12-3 9 2-37
580031349 1-33 580034495 8-28 12-5 11 580040510 2-39 21
1-37 580034496 8-28 580035779 2-42 31 2-41 16
580031350 1-41 6 580034497 8-28 2-50 3 2-54 15
1-47 4 580034530 8-28 2-57 10 580040898 12-7 3
580032373 1-7 11 580034980 2-11 23 580035780 2-17 13 12-9 4
1-18 51 580034999 1-51 7 580035844 12-9 1 580041028 12-3 8
5-19 10 1-53 7 580036902 2-17 14 12-18
5-23 10 580035000 1-51 8 580036903 2-17 10 580041029 2-4 38
6-47 6 580035002 1-51 580036909 2-33 5 2-46
580032377 6-47 2 580035011 1-53 8 580036939 2-13 43 580041195 2-50 1
580032410 2-13 42 580035017 1-53 580036981 2-43 38 12-25 2
580032412 2-13 40 580035031 2-37 15 2-58 16 580041282 4-3 13
580032413 2-11 17 2-39 15 580036982 2-45 1 580041421 9-16
580032414 2-13 41 2-42 22 580036986 2-43 38 580041423 9-16
580032670 3-11 20 2-42 25 2-45 1 580041425 9-16
6-55 1 2-57 3 2-58 16 580042219 2-50 1
580033396 6-51 2-57 5 580038105 9-16 12-25 2
580033479 12-15 24 580035032 2-37 16 580038106 8-28 580042220 2-50 1
580033686 6-27 18 2-39 16 9-16 12-25 2
580033689 5-3 23 2-42 21 580038108 8-28 580042221 2-41 8
580033718 7-7 5 2-42 24 580038264 5-13 1 2-50 2
7-14 9 2-57 2 580038265 5-13 2 2-53 7
8-16 7 2-57 4 580038701 12-15 13 12-25 1
8-20 26 580035033 2-37 17 580039194 2-37 20 580042222 2-41 8
8-31 9 2-39 17 2-39 20 2-50 2
8-33 9 2-43 39 2-42 18 2-53 7

A908 ©2009 Yale Materials Handling Corporation 14-19


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-25 1 580044760 2-3 24 6-19 30 580049898 1-45 4


580042617 1-9 21 580044761 2-3 25 580047497 3-11 10 580049900 1-45 10
1-13 13 580044762 2-3 20 580047500 3-11 16 580049906 1-29 1
1-17 24 580044763 2-3 21 580047501 3-11 33 580049933 1-29
580042726 6-29 24 580044764 2-3 22 580047502 3-11 35 1-41
580042727 6-29 23 580044766 2-3 23 580047503 3-11 32 1-47
580042975 1-9 25 580044767 2-3 24 580047506 3-11 24 580050222 2-20 1
1-13 1 580044768 2-3 25 6-19 20 2-25
1-17 26 580044769 2-3 25 580047507 3-11 26 2-25
580043207 12-7 1 580044770 2-3 25 6-19 12 2-25
580043343 3-3 13 580044859 6-59 12 580047508 3-11 27 580051039 3-11
3-11 580044884 2-3 19 580047509 3-11 28 580051583 2-35 9
580043454 6-19 580044985 2-11 23 6-19 11 580051609 2-11 16
6-27 19 2-13 27 580047510 3-11 29 2-13 16
580043473 1-9 6 580045129 12-12 1 580047511 3-11 30 580051616 12-7 1
580043474 1-9 6 580045327 2-35 7 580047512 3-11 31 580051646 2-49
580043475 1-9 6 580045328 2-35 3 580047516 6-19 18 12-5 3
580043476 1-9 6 580045338 4-3 5 580047517 6-19 13 580051869 2-11 19
580043481 4-9 16 580046399 4-3 5 580047521 6-19 28 580051876 11-24 34
4-15 1 580046724 2-11 1 580047522 6-19 14 580051881 5-17 20
580043502 4-9 18 2-13 1 580047535 3-11 11 5-19 48
580043895 1-34 580046725 2-11 5 580047563 6-29 20 5-23 47
1-37 2-13 5 580047564 6-29 1 580051908 8-33 1
1-47 2-17 580047580 2-11 20 580051918 9-21 1
580043953 5-17 1 580046726 2-11 13 580047581 2-11 18 580051922 10-25 1
5-20 50 2-13 13 580047642 12-5 4 580051923 9-21 1
5-23 49 580046727 2-11 15 580047743 2-11 14 580051924 8-33 1
580044121 5-11 4 2-13 15 2-13 14 580052360 4-17 7
580044122 5-11 5 580046728 2-13 25 580047751 12-3 10 4-19 7
580044123 5-11 1 580046729 2-13 44 12-5 10 580052391 8-33
580044124 5-11 3 580046731 2-13 34 580047752 1-10 48 580052392 8-33
580044211 2-17 11 2-33 1-13 26 580052394 9-21
2-33 9 580046780 2-17 2 1-17 32 580052395 9-21
580044571 2-3 26 2-19 580047811 1-10 48 580052396 10-25
2-4 26 580046782 2-17 16 1-13 26 580052727 1-7 24
580044572 2-3 26 580046783 2-17 19 1-17 32 1-13 2
580044573 2-3 26 580046791 2-19 7 580047833 1-23 10 580052881 11-31 9
580044746 2-3 20 580046792 2-19 580047919 2-20 5 580052896 2-51 2
580044747 2-3 21 580046793 2-19 2 2-35 12 580053196 5-19 39
580044748 2-3 22 580046798 2-33 1 580048175 4-19 29 5-23 31
580044749 2-3 23 580047198 12-11 1 580048480 6-59 19 580054028 6-21 7
580044750 2-3 24 580047405 12-5 5 580049058 5-3 36 580054360 2-11 23
580044751 2-3 25 580047487 3-11 1 5-27 2-13 27
580044752 2-3 24 580047489 3-11 2 580049887 1-41 580054421 5-19 1
580044753 2-3 25 580047490 3-11 3 1-47 6 5-23 1
580044754 2-3 20 580047491 3-11 4 580049889 9-12 6 580054547 4-5 12
580044755 2-3 21 580047492 3-11 5 9-14 6 580054585 2-20 4
580044756 2-3 22 580047493 3-11 6 580049892 1-29 2 2-35 13
580044757 2-3 23 580047494 3-11 7 580049893 1-29 2 580055062 2-13 40
580044758 2-3 24 580047495 3-11 8 580049895 1-29 1 580055135 12-9 5
580044759 2-3 25 580047496 3-11 9 580049897 1-45 3 580055170 1-59 3

14-20 ©2009 Yale Materials Handling Corporation A908


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580055171 1-59 2 5-23 25 580061128 6-29 6 580063683 3-11 15


580055172 1-59 6 580057743 5-19 6 580061562 11-31 22 580063715 6-11 22
580055173 1-59 7 5-23 6 580061564 11-31 2 580063716 6-59 18
580055174 1-59 4 580057744 5-19 43 580061850 2-20 2 580063720 6-11 13
580055175 1-59 8 5-23 37 2-23 580063721 6-11 3
580055177 1-59 9 580057747 5-19 37 2-23 580063758 6-12 45
580055178 1-59 10 5-23 29 2-25 580063759 6-12 44
580055179 1-59 11 580058078 4-3 5 2-27 580063784 1-17 16
580055631 11-31 32 580058322 2-11 21 2-27 580063786 1-17 16
580055634 11-31 23 2-13 33 2-29 1 580064343 6-7 19
580055636 11-31 7 580058366 1-47 2-29 1 6-59 7
580055650 11-31 11 580058367 1-47 580061851 2-23 580064383 1-13 32
580055651 11-31 27 580058389 5-19 12 2-23 580064384 1-13 32
580055731 11-31 20 580058821 1-55 1 580061852 2-20 2 580064386 1-13 32
11-31 21 580058916 6-7 21 2-23 580064387 1-13 32
580055733 11-31 31 6-11 27 2-23 580064530 1-7 5
580055744 11-31 1 6-59 9 2-25 580064531 1-7 4
580055805 4-19 1 6-61 2-25 580064532 1-7 4
580055869 5-19 2 580059360 5-19 44 2-27 580064651 1-14 44
5-23 2 5-23 42 2-27 580064665 1-14 44
580055980 11-5 7 580059361 2-7 12 2-27 580064666 1-18 50
11-7 7 2-41 2-29 580064737 1-13 8
580056001 11-31 14 580059492 6-7 12 2-29 1-17 2
11-31 24 6-11 9 2-29 1 2-50
580056008 11-5 8 6-21 2-29 1 580064778 1-26 1
580056317 2-3 1 6-27 1 580061855 2-35 2 580064779 1-26 1
2-39 580059505 2-23 580062078 1-29 3 580064781 1-42 1
580056336 6-59 16 2-25 1-41 3 580064782 1-42 1
580056337 6-59 14 580059722 10-5 1 1-45 5 580064783 1-38 1
580056526 1-21 5 580059723 10-5 1 1-47 7 580064784 1-38 1
580056635 1-34 580059724 10-5 1 580062088 6-47 5 580064934 1-43 1
580056865 6-39 12 580059785 1-41 4 580062127 2-17 9 580064935 1-43 1
6-43 12 1-47 3 580062192 2-7 9 580064936 1-39 1
580056919 1-45 6 580059816 1-29 4 580062248 2-7 6 580064937 1-39 1
580056942 1-45 6 1-41 7 2-45 580065002 4-3 6
580057259 1-33 29 1-45 9 6-47 1 580065082 1-7 5
1-41 5 580059824 5-7 7 580062410 2-17 9 580065480 6-30 37
1-41 5-9 18 580062910 2-23 6 580065887 6-7 25
1-47 5 580059825 5-7 7 2-27 6-11 28
1-47 5-9 18 2-27 6 6-59 13
580057305 1-45 2 580059921 4-10 5 580063646 6-48 2 580065961 1-33 29
580057311 1-45 2 580060026 6-33 29 6-53 2 1-41 5
580057360 5-20 580060036 4-10 580063647 6-48 2 1-41
5-24 580060429 1-61 6 6-55 1-47 5
580057739 5-19 35 580060466 2-20 1 580063648 6-48 2 1-47
5-23 12 580060467 2-20 1 6-53 1 580065973 2-33
5-23 27 580060468 2-20 1 580063649 6-48 1 580066242 6-61 2
580057740 5-19 42 580060469 2-20 1 6-51 580066414 6-55 5
5-23 39 580060918 5-19 18 580063652 6-48 580066415 6-55 1
580057741 5-19 31 6-33 33 580063654 6-48 580066416 6-55 2
580057742 5-19 33 580061110 1-61 13 580063656 6-48 580066418 6-51 16

A908 ©2009 Yale Materials Handling Corporation 14-21


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-53 4 580068405 6-47 7 580073651 1-33 2 5-23 11


580066419 6-51 28 580068683 12-16 48 1-41 4 580083421 12-10 1
6-53 5 580069353 6-21 3 1-47 3 580084179 1-14 47
580066420 6-51 580069354 6-21 10 580073790 5-19 19 1-17 3
6-53 6 580069355 6-21 6 580073946 5-9 2 580084180 1-14 47
580066421 6-51 4 580069356 6-21 11 580073947 3-3 35 1-14 47
6-51 17 580069357 6-21 8 5-9 1-17 3
6-51 27 580069759 1-59 5 580073948 3-3 35 580084182 1-14 47
6-53 3 580069760 1-57 4 5-9 580084192 2-23 1
580066424 6-55 5 580069761 1-57 8 580074668 3-11 14 580084193 2-25 1
580066425 6-55 1 580069762 1-57 9 580075228 6-30 38 580084196 2-23 1
580066870 6-61 4 580069763 1-57 10 580075493 12-16 49 580084197 2-25 1
580066871 6-61 1 580070312 6-57 1 580075519 11-20 17 580084419 6-37 9
580067257 6-51 22 6-59 31 11-24 20 580084420 6-37 11
580067258 6-51 10 580070478 12-11 2 11-28 49 580084422 6-37 10
580067259 6-51 20 580070485 5-17 1 11-32 35 580084798 6-40 53
580067260 6-51 1 580070486 5-3 22 580076670 5-19 40 6-44 67
6-53 6 580070647 1-57 1 5-23 32 580085256 6-59 31
580067263 6-51 12 580070648 1-57 2 580077070 1-59 1 580085262 2-11 23
580067264 6-51 8 580070649 1-57 3 580077888 3-11 2-13 27
580067265 6-51 5 580070650 1-57 7 6-19 580085283 3-11 34
580067266 6-51 18 580070651 1-57 5 580077944 1-31 7 580085371 6-34 42
580067267 6-51 580070652 1-57 6 580078005 6-3 23 580085513 2-35 1
580067268 6-51 580070837 1-45 1 6-7 2 580085514 2-35 1
580067269 6-51 580070838 1-45 1 6-11 4 580085515 2-35 1
580067270 6-51 580070839 1-41 580078361 1-41 580085516 2-35 1
580067271 6-51 580070840 1-41 1-45 580086029 2-35
580067618 6-51 3 580070843 1-47 1-47 580086030 2-35
6-51 26 580070844 1-47 580078920 12-9 1 580086031 2-35
580067675 6-7 20 580071141 1-29 580079273 2-53 580086032 2-35
6-11 26 580071142 1-29 2-57 580086140 6-57 7
6-59 8 580071143 1-45 1 580079567 2-11 23 6-59 28
580067718 4-10 580071144 1-45 1 2-13 27 580086384 11-31 12
4-19 4 580071145 1-41 580079612 12-15 41 580088257 1-33
580067737 3-7 34 580071146 1-41 580080127 1-41 7 1-37
580067738 3-7 33 580071174 5-14 61 1-45 9 580088258 1-33
580067804 2-51 1 580071448 5-14 60 1-47 8 1-37
580067805 2-51 1 580071505 1-41 580080652 2-7 9 580088411 2-27 1
580067806 2-51 1 1-47 580080835 11-31 13 580088412 2-29 1
580067807 2-51 1 580072128 1-61 15 580080843 4-20 3 580088415 2-27 1
580067842 4-10 6 5-23 36 580081160 4-20 1 580088416 2-29 1
580068238 6-11 25 580072313 12-15 18 580081338 3-7 27 580088583 2-27
580068239 6-11 30 12-25 580081485 2-13 26 2-27
580068240 6-11 31 580072504 2-11 23 580081662 2-11 22 2-29 1
580068241 6-12 48 2-13 27 580081812 2-23 4 2-29 1
580068242 6-12 47 580072773 6-23 2-25 4 580088593 2-27
580068314 2-35 10 6-25 2-27 4 2-29 1
2-51 580073256 6-51 14 2-29 4 580089324 1-47 15
580068361 1-13 4 580073257 6-51 24 580082279 5-23 40 580089766 11-27 1
1-17 15 580073438 6-29 16 580082352 5-3 18 11-32 37
580068388 3-7 9 580073622 1-59 580083407 5-19 11 580089767 11-32 38

14-22 ©2009 Yale Materials Handling Corporation A908


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580089778 11-27 1 900004219 11-19 2 5-9 22 5-9 23


11-32 37 900004230 11-19 4 901202806 5-9 23 919325402 12-18 16
11-32 38 900004234 11-23 1 901202808 5-9 23 919325411 12-18 14
580089779 11-27 1 11-23 1 901263101 12-10 4 919325422 12-18 15
11-32 37 900004269 10-20 6 903198401 5-7 12 929758300 6-34 40
11-32 38 900005218 1-23 12 5-9 931001911 5-17 3
580089964 2-27 1 900008245 1-45 15 903198402 5-7 12 931013904 1-10 63
580089965 2-29 1 900013286 12-9 20 5-9 3-11 13
580089968 2-27 1 900014292 2-7 5 904258300 5-7 8 6-27 7
580089969 2-29 1 6-34 39 5-9 19 931014904 4-17 14
580090361 2-27 900014293 1-9 16 909882404 1-9 17 4-19 14
2-27 1-13 5 1-13 35 931018905 10-13 28
2-29 1-17 17 1-17 20 931018907 3-3 4
2-29 1 900016296 6-34 38 9-9 5 932200902 4-3 19
580090362 2-27 900488803 5-9 1 10-11 25 932200905 11-19 5
2-29 1 900488804 5-9 13 11-23 3 11-24 18
580092811 12-21 900488807 5-9 12 909882405 1-23 9 11-28 40
580093044 11-31 17 900488808 5-9 12 1-49 4 932200909 1-10 42
580094434 2-11 23 900488809 5-7 21 4-17 28 1-14 51
580095068 8-21 37 5-9 21 4-19 30 1-17 7
720243905 3-3 23 900488810 5-7 21 7-7 12 932200910 11-19 5
721368101 6-25 29 5-9 21 8-16 17 932201905 2-11 4
723689100 4-9 11 900488811 5-7 13 8-20 16 2-13 4
751199100 5-13 40 5-9 27 9-7 9 932201908 2-11 30
6-33 35 900488812 5-7 13 9-9 18 3-11 21
751435300 1-55 16 5-9 27 10-11 9 932202907 9-9 7
752953403 1-55 6 900488816 5-7 14 10-13 7 932727901 2-35 8
900001201 5-3 19 5-9 28 11-20 31 932731912 1-21 9
900002253 8-20 1 900488817 5-7 19 11-27 7 936302302 5-7 2
900002259 8-20 27 5-9 25 910792100 1-10 70 937100902 2-3 14
900002264 7-7 1 900488821 5-7 12 1-14 937100903 2-13 24
8-20 1 5-9 14 912331302 1-55 9 2-35 6
10-5 20 900488822 5-7 12 912761401 5-9 937100904 12-5 9
10-7 18 5-9 14 912761402 5-9 937100905 2-13 20
10-9 12 900488823 5-9 15 912906311 2-37 8 12-3 14
900003231 12-9 12 900488824 5-9 16 2-39 8 12-5 15
900003238 12-10 1 900488825 5-7 16 2-41 17 940004903 2-13 22
900003239 12-10 2 5-9 29 2-54 16 2-35 4
900003245 12-7 11 900488826 5-7 20 912906332 2-37 9 5-17 2
12-9 19 5-9 20 2-39 9 5-19 26
900004210 11-19 2 900488827 5-7 6 2-41 17 5-23 33
900004214 11-19 1 5-9 9 2-54 16 940102903 1-61
11-19 1 900488834 5-7 3 913213402 2-41 17 940102904 2-7 3
900004216 11-19 2 5-9 7 2-54 16 940102905 2-7 10
11-19 2 900488835 5-7 4 913589300 5-7 9 940600907 5-13 47
900004217 11-19 2 5-9 8 5-9 26 955400910 3-3 5
11-19 2 900488838 5-7 15 919139450 5-7 10-13 29

A908 ©2009 Yale Materials Handling Corporation 14-23


NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES

14-24 ©2009 Yale Materials Handling Corporation A908


SECTION 15

15 USER SUPPORT INFORMATION


CONTENTS

SECTION 15
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 15-2


TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 15-2
OPERATOR TRAINING .................................................................................................................................. 15-2
SERVICE TRAINING COURSE ...................................................................................................................... 15-2
SERVICE TRAINING MATERIALS ................................................................................................................. 15-2

A908 ©2009 Yale Materials Handling Corporation 15-1


USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE

3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

15-2 ©2009 Yale Materials Handling Corporation A908


Yale Materials Handling Corporation 524200112
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 03/2009
Greenville, NC 27834-2011

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