Erp030035040th - 524204495 - (F807) - Y-Pm-Us-En - (10-2009)

PARTS MANUAL
ERP030/035/040TH
(F807)
Yale Materials Handling Corporation 524204495

1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 10/2009
Greenville, NC 27834-2011
MODEL NOMENCLATURE
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 GENERAL TRUCK
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE SYSTEM
6 HYDRAULIC SYSTEM
7 MAST-TWO STAGE LIMITED FREE-LIFT
8 MAST-THREE STAGE FULL FREE-LIFT
9 MAST-TWO STAGE FULL FREE-LIFT
10 MAST-FOUR STAGE FULL FREE-LIFT
11 OPTIONS
12 FIELD CONVERSION KITS
13 NUMERICAL INDEX
14 USER SUPPORT INFORMATION
This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR ASSEMBLY ......................................................................................................................... 5-2
ACCELERATOR PEDAL ................................................................................................................................. 5-4
AUXILIARY ONE AND TWO SECTIONS
MANUAL HYDRAULIC CONTROL VALVE - THREE FUNCTION ............................................................. 6-54
AUXILIARY TUBE EXTENSIONS
TWO AND THREE STAGE FULL FREE-LIFT - B662, B663 (10/2005 →) ................................................ 11-4
TWO STAGE LIMITED FREE-LIFT - B661 (10/2005 →) ........................................................................... 11-2
AUXILIARY TUBE EXTENTIONS
INTEGRAL SIDESHIFT CARRIAGE - TWO AND THREE STAGE FULL FREE-LIFT (→ 10/2005) ......... 11-6
INTEGRAL SIDESHIFT CARRIAGE - TWO STAGE LIMITED FREE-LIFT (→ 10/2005) .......................... 11-8
STANDARD CARRIAGE - TWO AND THREE STAGE FULL FREE-LIFT (→ 10/2005) ........................... 11-10
STANDARD CARRIAGE - TWO STAGE LIMITED FREE-LIFT (→ 10/2005) ............................................ 11-12
B
BACK-UP ALARM ........................................................................................................................................... 11-30
BATTERY COMPARTMENT AND COVERS .................................................................................................. 1-2
BATTERY CONNECTOR ................................................................................................................................ 2-4
BATTERY COVER
UL-EE .......................................................................................................................................................... 1-6
BATTERY SLIDER AND RETAINER .............................................................................................................. 11-32
BATTERY SPACER ........................................................................................................................................ 11-34
BRAKE ASSEMBLY ........................................................................................................................................ 5-6
C
CARRIAGE
FOUR ROLLER - FOUR STAGE FULL FREE-LIFT ................................................................................... 10-24
SIX ROLLER - FOUR STAGE FULL FREE-LIFT ........................................................................................ 10-26
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-20
THREE STAGE FULL FREE-LIFT (→ 10/2005) ........................................................................................ 8-48
TWO STAGE FULL FREE-LIFT - B663 (10/2005 →) ................................................................................ 9-18
TWO STAGE FULL FREE-LIFT (→ 10/2005) ............................................................................................ 9-40
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-25
CONTACTOR
'EE' .............................................................................................................................................................. 2-26
HYDRAULIC ................................................................................................................................................ 2-24
CONTACTOR PANEL ..................................................................................................................................... 2-20
COUNTERWEIGHT ........................................................................................................................................ 1-10
COVER HINGES AND BRACKETS ................................................................................................................ 1-8
D
DASH DISPLAY .............................................................................................................................................. 2-28
DC CONVERTER
36/48 VOLT TO 12 VOLT ............................................................................................................................ 11-36
PREMIUM ................................................................................................................................................... 11-38
DECAL AND PLATE LOCATION .................................................................................................................... 1-12
DRIVE TIRE AND WHEEL ASSEMBLY .......................................................................................................... 3-2
DRIVE UNIT .................................................................................................................................................... 3-4
F807 ©2009 Yale Materials Handling Corporation i

GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
E
ELECTRO-HYDRAULIC AUXILIARY ONE VALVE SECTION ....................................................................... 6-36
ELECTRO-HYDRAULIC AUXILIARY TWO VALVE SECTION ....................................................................... 6-38
ELECTRO-HYDRAULIC CONTROL ............................................................................................................... 2-32
ELECTRO-HYDRAULIC CONTROL VALVE .................................................................................................. 6-30
ELECTRO-HYDRAULIC JOYSTICK ............................................................................................................... 6-40
ELECTRO-HYDRAULIC MAIN CONTROL VALVE SECTION ....................................................................... 6-32
ELECTRO-HYDRAULIC TILT VALVE SECTION ............................................................................................ 6-34
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ............................................................. 2-14
MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................ 2-6
MINI-LEVER MODULES (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 ....................................... 2-10
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 ..................................... 2-8
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 ......................................................... 2-12
EMERGENCY STOP ....................................................................................................................................... 2-34
F
FLOOR PLATES ............................................................................................................................................. 1-14
FORKS ............................................................................................................................................................ 1-16
FREE-LIFT
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-16
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-18
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-18
FREE-LIFT HOSE
FRONT LIGHTS .............................................................................................................................................. 11-42
DRIVE-IN RACK .......................................................................................................................................... 11-44
G
GEAR PUMP ................................................................................................................................................... 4-2
H
HAND PUMP ................................................................................................................................................... 4-4
HANDLEVER ................................................................................................................................................... 6-28
HEADER HOSE
THREE STAGE - B662 (10/2005 ↔ 6/2006) ............................................................................................. 8-22
THREE STAGE - B662 (6/2006 →) ........................................................................................................... 8-26
THREE STAGE FULL FREE-LIFT (→ 6/2006) .......................................................................................... 8-50
TWO STAGE LIMITED FREE-LIFT (→ 10/2005) ...................................................................................... 7-26
HEADER HOSE CONVERSION KITS
ii ©2009 Yale Materials Handling Corporation F807

GENERAL INFORMATION
DESCRIPTION PAGE
HORN ASSEMBLY .......................................................................................................................................... 2-2
HOSE ATTACHING PARTS
DOUBLE FUNCTION - FOUR STAGE FULL FREE-LIFT .......................................................................... 10-30
SINGLE FUNCTION - FOUR STAGE FULL FREE-LIFT ............................................................................ 10-28
HYDRAULIC GEAR PUMP ............................................................................................................................. 6-6
HYDRAULIC HOSE AND FITTINGS
ELECTRO ................................................................................................................................................... 6-42
MANUAL ..................................................................................................................................................... 6-2
HYDRAULIC PUMP MOTOR .......................................................................................................................... 6-8
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 6-44
HYDRAULIC VALVE AND ATTACHING PARTS
MANUAL ..................................................................................................................................................... 6-26
HYDRAULICS ................................................................................................................................................. 12-2
I
INLET SECTION
MANUAL HYDRAULIC CONTROL VALVE - 3 FUNCTION ........................................................................ 6-48
INNER INTERMEDIATE MAST
INNER MAST
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-6
TWO STAGE - B663 (10/2005 →) ............................................................................................................. 9-4
INTEGRAL SIDE-SHIFT
HYDRAULIC HOSES (→ 10/2005) ............................................................................................................ 11-25
INTEGRAL SIDE-SHIFT ASSEMBLY
LIMITED FREE-LIFT - B661 (10/2005 →) ................................................................................................. 11-20
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-24
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
INTERMEDIATE MAST
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-4
L
LED LIGHTS, BACK-UP AND BRAKE ............................................................................................................ 11-52
LIFT CHAINS
LIFT SECTION
F807 ©2009 Yale Materials Handling Corporation iii

GENERAL INFORMATION
DESCRIPTION PAGE
LIGHT OPTION ............................................................................................................................................... 12-2
LOAD BACKREST EXTENSION ..................................................................................................................... 1-20
LOWERING CONTROL VALVE
M
MAIN LIFT ASSEMBLY
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-8
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT (→ 10/2005) ..................................................................... 9-30
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-16
LH - B661 (10/2005 →) .............................................................................................................................. 7-12
RH - B661 (10/2005 →) .............................................................................................................................. 7-10
RIGHT HAND - TWO STAGE FULL FREE-LIFT (→ 10/2005) .................................................................. 9-32
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-14
MAIN LIFT CYLINDER - RH
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-12
MAIN LIFT CYLINDER LH
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-14
MAIN LIFT CYLINDER RH
MAIN WIRE HARNESS ................................................................................................................................... 2-36
MANUAL CONTROL VALVE .......................................................................................................................... 6-46
MASTER CYLINDER ...................................................................................................................................... 5-8
MINI LEVER CONVERSION KIT
MINI LEVER LABELS ...................................................................................................................................... 1-38
O
OUTER INTERMEDIATE MAST
OUTER MAST
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-2
OUTLET SECTION
OVERHEAD GUARD ...................................................................................................................................... 1-22
iv ©2009 Yale Materials Handling Corporation F807

GENERAL INFORMATION
DESCRIPTION PAGE
P
PARKING BRAKE ........................................................................................................................................... 5-10
R
REAR WORK LIGHT ....................................................................................................................................... 11-48
DRIVE-IN RACK .......................................................................................................................................... 11-50
S
SEAT
FULL SUSPENSION ................................................................................................................................... 1-30
FULL SUSPENSION - W/E-HYD CONTORL ARM (8/2006 →) ................................................................. 1-34
NON-SUSPENSION .................................................................................................................................... 1-24
SEMI-SUSPENSION ................................................................................................................................... 1-26
SEMI-SUSPENSION - W/E-HYD CONTROL ARM (8/2006 →) ................................................................ 1-28
SERVICE SOFTWARE AND INTERFACE CABLE ......................................................................................... 11-40
SHIFT LEVER ................................................................................................................................................. 4-6
STATIC STRAP ............................................................................................................................................... 1-36
STEER AXLE .................................................................................................................................................. 4-8
STEER COLUMN ............................................................................................................................................ 4-12
STEER PUMP AND MOTOR .......................................................................................................................... 4-16
STEER TIRE AND WHEEL ASSEMBLY
CUSHION .................................................................................................................................................... 4-19
NON-MARKING CUSHION ......................................................................................................................... 4-20
SOLID PNEUMATIC ................................................................................................................................... 4-18
STROBE LIGHT .............................................................................................................................................. 11-58
DRIVE-IN RACK .......................................................................................................................................... 11-60
STROBE LIGHT/REAR LIGHT COMBINATION ............................................................................................. 11-54
DRIVE-IN RACK .......................................................................................................................................... 11-56
T
TAIL, BRAKE, AND BACK-UP LIGHTS .......................................................................................................... 11-46
TILT ................................................................................................................................................................. 12-2
TILT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 6-14
TWO STAGE FULL FREE-LIFT .................................................................................................................. 6-18
TILT CYLINDER ATTACHING PARTS
TILT SECTION
TRACTION CONTROLLER
CONTACTOR HYDRAULIC ........................................................................................................................ 2-16
TRANSISTOR/PREMIUM ........................................................................................................................... 2-18
TRACTION MOTOR ........................................................................................................................................ 3-6
TRANSMISSION ............................................................................................................................................. 3-8
TURN SIGNAL AND FLASHER UNIT ............................................................................................................. 2-30
F807 ©2009 Yale Materials Handling Corporation v

GENERAL INFORMATION
DESCRIPTION PAGE
W
WIRE HARNESS
JOYSTICK ................................................................................................................................................... 2-40
vi ©2009 Yale Materials Handling Corporation F807

GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
F807 ©2009 Yale Materials Handling Corporation vii

GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
viii ©2009 Yale Materials Handling Corporation F807

GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N A810N2639
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N A810N2640 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N A810N1553 ↔ S/N A810N3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index (Page 13-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a parts page number in the
DESCRIPTION column (F7A56) Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Yale lift trucks.
F807 ©2009 Yale Materials Handling Corporation ix

GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBERS
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
x ©2009 Yale Materials Handling Corporation F807

GENERAL INFORMATION
IDENTIFICATION OF MAST SERIAL NUMBERS
(1) and (2) The first letter and number indicates the mast unit code.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
LIFT EQUIPMENT IDENTIFICATION
1. Fork part number, capacity rating, plant code letter,

and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right

hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a

letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on

the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.
F807 ©2009 Yale Materials Handling Corporation xi

GENERAL INFORMATION
IDENTIFICATION OF ATTACHMENT AND SIDE-

SHIFT CARRIAGE SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.
xii ©2009 Yale Materials Handling Corporation F807

GENERAL INFORMATION
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION YALE PART NUMBER
Operating Manual.................................................................................................................... 524197914
Service Manual (Complete)..................................................................................................... 524204496
Parts Manual........................................................................................................................... 524204495
F807 ©2009 Yale Materials Handling Corporation xiii

GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE
G10934...................................2-4 G11051.................................2-20 G11122.................................9-26

G10936...................................3-6 G11052.................................2-34 G11123.................................9-28
G10938...................................6-8 G11054.................................5-10 G11124.................................9-30
G10940.................................1-14 G11057...................................3-8 G11125.................................9-32
G10941.................................1-24 G11058...................................4-4 G11126.................................9-34
G10945.................................1-22 G11059...................................6-2 G11127.................................9-40
G10958...................................4-8 G11060.................................6-26 G11128.................................9-42
G10963...................................1-2 G11061.................................6-30 G11129.................................9-38
G10965.................................4-12 G11062.................................2-36 G11133.................................8-30
G10968.................................1-10 G11081.................................2-24 G11134.................................8-32
G10971.................................1-36 G11091...................................3-4 G11135.................................8-34
G10995.................................1-12 G11092.................................2-16 G11136.................................8-36
G11002.................................6-44 G11093.................................2-18 G11137.................................8-40
G11011...............................11-42 G11094...............................11-34 G11138.................................8-44
G11012...................................5-4 G11095...............................11-32 G11139.................................8-46
G11014...............................11-38 G11097...................................6-6 G11140.................................8-48
G11016...............................11-36 G11098.................................6-20 G11141.................................8-50
G11017...............................11-30 G11099.................................6-12 G11142...............................11-14
G11018...............................11-58 G11100.................................6-16 G11143...............................11-16
G11019...............................11-48 G11102.................................2-32 G11144...............................11-18
G11020...............................11-54 G11105.................................1-26 G11148.................................6-38
G11021...............................11-46 G11107.................................1-30 G11152.................................6-40
G11022...................................4-2 G11108.................................1-16 G11153...............................11-56
G11023.................................4-16 G11109.................................6-10 G11154...............................11-44
G11024.................................1-20 G11110.................................6-14 G11155...............................11-50
G11030...................................4-6 G11111.................................6-18 G11156...............................11-60
G11032...................................5-8 G11113.................................6-34 G11159...............................10-18
G11033.................................2-28 G11114.................................6-36 G11160...............................10-14
G11035...................................3-2 G11115.................................6-42 G11161...............................10-16
G11041.................................4-18 G11115.................................7-16 G11162.................................10-2
G11042.................................4-19 G11116.................................7-18 G11163.................................10-4
G11043.................................4-20 G11117.................................7-20 G11164.................................10-8
G11044...................................5-2 G11118.................................7-22 G11165...............................10-12
G11045...................................5-6 G11119.................................7-25 G11166...............................10-20
G11048...............................11-40 G11120.................................7-26 G11167...............................10-21
G11050.................................6-28 G11121.................................9-24 G11168...............................10-22
xiv ©2009 Yale Materials Handling Corporation F807

GENERAL INFORMATION
PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE
G11170...............................10-24 G11260...................................8-2 G11557.................................1-34

G11171...............................10-26 G11261...................................8-4 G11706.................................6-46
G11172...............................10-28 G11262...................................8-6 G11707.................................6-48
G11173...............................10-30 G11263...................................8-8 G11708.................................6-50
G11180.................................2-26 G11264.................................8-12 G11709.................................6-52
G11182.................................6-22 G11265.................................8-14 G11710.................................6-54
G11183.................................6-24 G11266.................................8-16 G11711.................................6-56
G11245...................................7-2 G11267.................................8-18 G11713...................................2-2
G11246...................................7-4 G11268.................................8-20 G11719.................................2-30
G11247...................................7-6 G11269.................................8-22 G11734...................................1-8
G11248.................................7-10 G11271...............................11-27 G11921...................................2-8
G11249.................................7-12 G11272...............................11-26 G11922.................................2-10
G11250.................................7-14 G11273...............................11-24 G11934...............................11-52
G11251...................................9-2 G11274...............................11-22 G11966.................................2-40
G11252...................................9-4 G11275...............................11-20 G11980.................................6-32
G11253...................................9-6 G11354...............................11-12 P19425..................................8-26
G11254...................................9-8 G11355...............................11-10 P19536....................................2-6
G11255.................................9-10 G11356.................................11-8 P19537..................................2-12
G11256.................................9-12 G11357.................................11-6 P19538..................................2-14
G11257.................................9-16 G11504.................................11-4 P19539..................................1-38
G11258.................................9-18 G11505.................................11-2 P21088................................11-25
G11259.................................9-20 G11556.................................1-28 P21090....................................1-6
F807 ©2009 Yale Materials Handling Corporation xv

GENERAL INFORMATION
NOTES
xvi ©2009 Yale Materials Handling Corporation F807

SECTION 1
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
BATTERY COMPARTMENT AND COVERS .................................................................................................. 1-2

BATTERY COVER
UL-EE .......................................................................................................................................................... 1-6
COUNTERWEIGHT ........................................................................................................................................ 1-10
COVER HINGES AND BRACKETS ................................................................................................................ 1-8
DECAL AND PLATE LOCATION .................................................................................................................... 1-12
FLOOR PLATES ............................................................................................................................................. 1-14
FORKS ............................................................................................................................................................ 1-16
LOAD BACKREST EXTENSION ..................................................................................................................... 1-20
MINI LEVER LABELS ...................................................................................................................................... 1-38
OVERHEAD GUARD ...................................................................................................................................... 1-22
SEAT
FULL SUSPENSION ................................................................................................................................... 1-30
FULL SUSPENSION - W/E-HYD CONTORL ARM (8/2006 →) ................................................................. 1-34
NON-SUSPENSION .................................................................................................................................... 1-24
SEMI-SUSPENSION ................................................................................................................................... 1-26
SEMI-SUSPENSION - W/E-HYD CONTROL ARM (8/2006 →) ................................................................ 1-28
STATIC STRAP ............................................................................................................................................... 1-36
F807 ©2009 Yale Materials Handling Corporation 1-1

G10963 06-04
BATTERY COMPARTMENT AND COVERS (FIGURE 1-1)
1-2 ©2009 Yale Materials Handling Corporation F807

06-04 G10963
BATTERY COMPARTMENT AND COVERS

1 580047631 Strip Seal ............................................................................................................ 2
2 580047632 Strip Seal ............................................................................................................ 1
3 580057826 Cowl .................................................................................................................... 1
4 505970553 Capscrew ............................................................................................................ 5
5 449021003 Washer ............................................................................................................... 7
6 449015002 Nut ...................................................................................................................... 7
7 580049625 Cover .................................................................................................................. 1
8 520041817 Panel (End) ......................................................................................................... 2
9 520041863 Cover .................................................................................................................. 3
10 520041892 Panel (Center) .................................................................................................... 1
11 580053619 Seal ..................................................................................................................... 1
12 b 580046808 Gas Spring .......................................................................................................... 1
12 ad 580058487 Gas Spring .......................................................................................................... 2
12 f 580058486 Gas Spring .......................................................................................................... 2
13 449001013 Capscrew ............................................................................................................ 4
14 449022016 Lockwasher ......................................................................................................... 14
15 504226242 Washer ............................................................................................................... 10
16 580054940 Seal ..................................................................................................................... 1
17 580042104 Strip Seal ............................................................................................................ 1
18 524171252 Cover .................................................................................................................. 1
19 449001272 Capscrew ............................................................................................................ 2
20 449022018 Washer ............................................................................................................... 2
21 580043127 Backplate ............................................................................................................ 1
22 504235245 Handle ................................................................................................................ 1
23 932727905 Capscrew ............................................................................................................ 6
24 449015014 Nut ...................................................................................................................... 6
24 932729905 Capscrew ............................................................................................................ 6
25 580003569 Washer ............................................................................................................... 6
26 524172424 Cover (1290 mm) ................................................................................................ 1
26 524172426 Cover (1385 mm) ................................................................................................ 1
26 524208294 Cover (1495 mm) ................................................................................................ 1
27 504732200 Bumper ............................................................................................................... 1
28 449001343 Capscrew ............................................................................................................ 1
29 580058655 Bracket (RH) ....................................................................................................... 1
29 502793901 Bushing ............................................................................................................... 1
30 580058656 Bracket (LH) ........................................................................................................ 1
30 502793901 Bushing ............................................................................................................... 1
31 580043129 Spacer ................................................................................................................ 4
32 580043128 Microswitch ......................................................................................................... 1
33 580049624 Capscrew ............................................................................................................ 4
34 064401300 Lockwasher ......................................................................................................... 4
35 580047572 Pin ....................................................................................................................... 1
36 449021010 Washer ............................................................................................................... 9
37 023338500 Retaining Ring .................................................................................................... 1
38 505008200 Spring ................................................................................................................. 1
39 502512901 Screw .................................................................................................................. 2
40 580004704 Microswitch ......................................................................................................... 1
41 580052619 Nut ...................................................................................................................... 1
42 580043126 Handle ................................................................................................................ 1
43 502398906 Lockwasher ......................................................................................................... 2
44 504236222 Nut ...................................................................................................................... 2

G10963 06-04
BATTERY COMPARTMENT AND COVERS

45 c 580043132 Bracket (1290 mm) ............................................................................................. 1
45 e 580060118 Bracket (1290 mm) ............................................................................................. 1
45 c 580043133 Bracket (1385 mm) ............................................................................................. 1
e 580060117 Bracket (1385 mm) ............................................................................................. 1
45 c 580050938 Bracket (1495 mm) ............................................................................................. 1
c 580060119 Bracket (1495 mm) ............................................................................................. 1
46 580080153 Clamp ................................................................................................................. 2
47 449001412 Capscrew ............................................................................................................ 2
48 580017101 Washer ............................................................................................................... 2
FOOTNOTES:
a Included in Service Kit 524232471, See Bulletin. d S/N F807N02504C ↔ S/N F807N03197C
b → S/N F807N02503C e S/N F807N03198C →
c → S/N F807N03197C f S/N F807A02340C →

06-04 G10963
NOTES

P21090 05-09
BATTERY COVER (FIGURE 1-2)

UL-EE

05-09 P21090
BATTERY COVER
UL-EE

1 580042784 Lock .................................................................................................................... 1
2 580042188 Plate .................................................................................................................... 1
3 518796682 Nut ...................................................................................................................... 5
4 449021002 Washer ............................................................................................................... 5
5 449001410 Capscrew ............................................................................................................ 5
6 580042783 Insulation Sheet .................................................................................................. 1
7 ..... Cover .................................................................................................................. 1
8 580047660 Fastener .............................................................................................................. 11

G11734 10-07
COVER HINGES AND BRACKETS (FIGURE 1-3)

10-07 G11734
COVER HINGES AND BRACKETS

1 580058656 Bracket (LH) ........................................................................................................ 1
1 580058655 Bracket (RH) ....................................................................................................... 1
2 580036357 Bracket (LH) ........................................................................................................ 1
2 580036355 Bracket (RH) ....................................................................................................... 1
3 524171398 Bushing ............................................................................................................... 8
4 580036354 Arm ..................................................................................................................... 2
5 580036363 Bracket (LH) ........................................................................................................ 1
5 580036362 Bracket (RH) ....................................................................................................... 1
6 580001470 Capscrew ............................................................................................................ 4
7 931014905 Capscrew ............................................................................................................ 4
8 449022013 Lockwasher ......................................................................................................... 4
9 449021006 Washer ............................................................................................................... 4
10 449021010 Washer ............................................................................................................... 9
11 023338500 Retaining Ring .................................................................................................... 1
12 580036370 Arm ..................................................................................................................... 2
13 580036367 Bracket (LH) ........................................................................................................ 1
13 580036366 Bracket (RH) ....................................................................................................... 1
14 449021001 Washer ............................................................................................................... 4
15 449022016 Lockwasher ......................................................................................................... 4
16 931013904 Capscrew ............................................................................................................ 4

G10968 06-04
COUNTERWEIGHT (FIGURE 1-4)

06-04 G10968
COUNTERWEIGHT
1 524174472 Counterweight ..................................................................................................... 1
2 931018905 Capscrew ............................................................................................................ 4
3 504061794 Washer ............................................................................................................... 4
4 580036554 Tow Pin ............................................................................................................... 1

G10995 06-04
DECAL AND PLATE LOCATION (FIGURE 1-5)

06-04 G10995
DECAL AND PLATE LOCATION

1 580052021 Label (Hoist and Tilt) ........................................................................................... 1
1 580052022 Label (Hoist and Tilt, Side-Shift) ......................................................................... 1
1 580057804 Label (Hoist and Tilt, Fork Spread) ..................................................................... 1
2 524221058 Label (Yale) ........................................................................................................ 1
3 504955200 Label (Tilt Column) ............................................................................................. 1
4 504231252 Label (Pinch Point) ............................................................................................. 2
5 505976595 Label (Mast Warning) ......................................................................................... 2
6 502157204 Label (Yale) ........................................................................................................ 2
7 504231296 Label (Operator Restraint) .................................................................................. 2
8 580044043 Label (Lift) ........................................................................................................... 1
9 580044040 Label (Tilt) ........................................................................................................... 1
10 580044038 Label (Sideshift) .................................................................................................. 1
10 580044039 Label (Auxiliary Function - Fork Spread) ............................................................ 1
10 580048569 Label (Fork Rotate) ............................................................................................. 1
10 580048636 Label (Clamp) ..................................................................................................... 1
11 504575235 Label (UL Type EE) ............................................................................................ 2
12 504231234 Label (Freezer) ................................................................................................... 2
13 258985000 Label ................................................................................................................... 2
14 524139228 Nameplate .......................................................................................................... 1
15 580008064 Nameplate .......................................................................................................... 1
16 501904907 Rivet .................................................................................................................... 4
17 504231230 Label (Battery Spacer) ........................................................................................ 1
18 524196756 Label (AC Power) ............................................................................................... 2
19 524146559 U.L. Plate ............................................................................................................ 1
19 524135489 U.L. Plate ............................................................................................................ 1
20 524162256 Label (Patents and Trademarks) ........................................................................ 1
21 580049767 Label (Brake System Fluid Tag) ......................................................................... 1
21 580049768 Label (Brake System Fluid Tag) (Freezer) ......................................................... 1
22 505977535 Label (Operator Warning) ................................................................................... 1
23 580049769 Label (Brake System Fluid) ................................................................................ 1
23 580049770 Label (Brake System Fluid) (Freezer) ................................................................. 1
24 580011638 Label (Lift/Tilt) ..................................................................................................... 1
25 504231248 Label (No Riders) ................................................................................................ 1
26 580031628 Label (Battery Disconnect) ................................................................................. 1
27 504231256 Label (Auxiliary Function, Side-Shift) .................................................................. 1
27 504236257 Label (Auxiliary Function - Spread) .................................................................... 1
27 504236228 Label (Auxiliary Function, Rotate) ....................................................................... 1
27 504236212 Label (Auxiliary Function, Clamp) ....................................................................... 1
28 520045119 Label (Hydraulic Oil Fill) ...................................................................................... 1
29 524208364 Label (Yale) ........................................................................................................ 2
30 580043658 Label (Lock/Unlock) ............................................................................................ 1
a 504231290 Label (Corrosion) ................................................................................................ 2
FOOTNOTES:
a Not Illustrated

G10940 06-04
FLOOR PLATES (FIGURE 1-6)

06-04 G10940
FLOOR PLATES
KEY:
A: Electric Valve
B: Manual Valve
QTY
ITEM PART NO. DESCRIPTION A B
1 b 580041969 Floorplate (LH) ........................................................................................... 1 1
1 c 580057811 Floorplate (LH) ........................................................................................... 1 1
1 c 504948200 Pin .......................................................................................................... 1 1
1 c 502398905 Washer .................................................................................................. 4 4
2 580056141 Floorplate (Center) ..................................................................................... 1 1
3 580056142 Floorplate (RH) ........................................................................................... .. 1
4 b 580041966 Floorplate (RH) (With Step) ........................................................................ 1 ..
4 c 580057815 Floorplate (RH) (With Step) ........................................................................ 1 ..
5 506752500 Anti-Slip Tread ........................................................................................... 2 1
6 506751500 Anti-Slip Tread ........................................................................................... 2 1
7 580045713 Cover .......................................................................................................... 1 1
8 580045714 Cover .......................................................................................................... 1 ..
8 580045721 Cover .......................................................................................................... .. 1
9 518796682 Nut .............................................................................................................. 7 6
10 520038861 Capscrew ................................................................................................... 6 6
11 932727905 Capscrew ................................................................................................... 1 ..
12 580083481 Trim Seal .................................................................................................... 1 1
13 580083488 Trim Seal .................................................................................................... 1 1
a 580039126 Floormat ..................................................................................................... .. 1
a 580039128 Floormat ..................................................................................................... 1 ..
FOOTNOTES:
a Not Illustrated c S/N F807N02117C →
b → S/N F807N02116C

G11108 06-04
FORKS (FIGURE 1-7)

06-04 G11108
FORKS
KEY:
A: Standard Bottom Taper
B: Full Bottom Taper
C: Full Top Taper
QTY
ITEM PART NO. DESCRIPTION A B C
1 504111201 Fork (36 in.) (100 x 40 x 914) ............................................................ 2 .. ..
1 504111202 Fork (42 in.) (100 x 40 x 1067) .......................................................... 2 .. ..
1 504111203 Fork (48 in.) (100 x 40 x 1219) .......................................................... 2 .. ..
1 504111204 Fork (54 in.) (100 x 40 x 1372) .......................................................... 2 .. ..
1 504111205 Fork (60 in.) (100 x 40 x 1524) .......................................................... 2 .. ..
1 505861501 Fork (36 in.) (100 x 40 x 914) ............................................................ .. 2 ..
1 505861502 Fork (42 in.) (100 x 40 x 1067) .......................................................... .. 2 ..
1 505861503 Fork (48 in.) (100 x 40 x 1219) .......................................................... .. 2 ..
1 505861504 Fork (54 in.) (100 x 40 x 1372) .......................................................... .. 2 ..
1 505861505 Fork (60 in.) (100 x 40 x 1524) .......................................................... .. 2 ..
1 518648601 Fork (36 in.) (100 x 40 x 914) ............................................................ .. .. 2
1 518648602 Fork (42 in.) (100 x 40 x 1067) .......................................................... .. .. 2
1 518648603 Fork (48 in.) (100 x 40 x 1219) .......................................................... .. .. 2
1 518648604 Fork (54 in.) (100 x 40 x 1372) .......................................................... .. .. 2
1 518648605 Fork (60 in.) (100 x 40 x 1524) .......................................................... .. .. 2
1 504242720 Fork (35 in.) (80 x 40 x 900) .............................................................. 2 .. ..
1 504242721 Fork (39 in.) (80 x 40 x 1000) ............................................................ 2 .. ..
1 504242722 Fork (43 in.) (80 x 40 x 1100) ............................................................ 2 .. ..
1 504263775 Fork (42 in.) (80 x 40 x 1065) ............................................................ 2 .. ..
1 504263776 Fork (45 in.) (80 x 40 x 1150) ............................................................ 2 .. ..
1 504242723 Fork (47 in.) (80 x 40 x 1200) ............................................................ 2 .. ..
1 504242724 Fork (55 in.) (80 x 40 x 1400) ............................................................ 2 .. ..
1 253937205 Fork (39 in.) (100 x 40 x 1000) .......................................................... 2 .. ..
1 253937207 Fork (42 in.) (100 x 40 x 1065) .......................................................... 2 .. ..
1 253937218 Fork (43 in.) (100 x 40 x 1100) .......................................................... 2 .. ..
1 253937215 Fork (45 in.) (100 x 40 x 1150) .......................................................... 2 .. ..
1 253937208 Fork (47 in.) (100 x 40 x 1200) .......................................................... 2 .. ..
1 253937209 Fork (48 in.) (100 x 40 x 1220) .......................................................... 2 .. ..
1 505861506 Fork (32 in.) (813 mm) (100 x 40 x 813) ............................................ .. .. 2
2 580034999 Knob .................................................................................................. 1 .. ..
3 580035000 Pin ..................................................................................................... 1 .. ..
4 580026749 Spring ................................................................................................ 1 .. ..
5 524199302 Fork (36 in.) (100 x 40 x 914) ............................................................ .. 2 ..
5 524199308 Fork (36 in.) (100 x 40 x 1000) .......................................................... .. 2 ..
5 524199303 Fork (42 in.) (100 x 40 x 1067) .......................................................... .. 2 ..
5 524199309 Fork (42 in.) (100 x 40 x 1100) .......................................................... .. 2 ..
5 524199310 Fork (100 x 40 x 1150) ...................................................................... .. 2 ..
5 524199311 Fork (48 in.) (100 x 40 x 1200) .......................................................... .. 2 ..
5 524199304 Fork (48 in.) (100 x 40 x 1219) .......................................................... .. 2 ..
5 524199305 Fork (54 in.) (100 x 40 x 1372) .......................................................... .. 2 ..
5 524199306 Fork (60 in.) (100 x 40 x 1524) .......................................................... .. 2 ..
6 580006844 Roll Pin .............................................................................................. .. 1 ..
7 580006843 Latch .................................................................................................. .. 1 ..
8 580006842 Spring ................................................................................................ .. 1 ..
9 580049861 Pin ..................................................................................................... .. 1 ..

G11108 06-04
FORKS
KEY:
A: Standard Bottom Taper
B: Full Bottom Taper
C: Full Top Taper
QTY
580049860 Kit-Latch (Class II) ............................................................................. .. 1 ..
a 580035001 Pin ..................................................................................................... 1 .. ..
FOOTNOTES:
a Not Illustrated

06-04 G11108
NOTES

G11024 06-04
LOAD BACKREST EXTENSION (FIGURE 1-8)

06-04 G11024
LOAD BACKREST EXTENSION

1 504242751 Load Backrest (38.5 in.) ...................................................................................... 1
2 501749902 Capscrew ............................................................................................................ 4
3 061278200 Washer ............................................................................................................... 4
3 504233271 Washer (Optional) ............................................................................................... 4
4 909882405 Nut ...................................................................................................................... 4

G10945 06-04
OVERHEAD GUARD (FIGURE 1-9)

06-04 G10945
OVERHEAD GUARD
1 501749901 Capscrew ............................................................................................................ 4
2 504225227 Washer ............................................................................................................... 12
3 449015029 Nut ...................................................................................................................... 6
4 900001242 Handle ................................................................................................................ 1
5 504230231 Screw .................................................................................................................. 2
6 524170894 Overhead Guard (2060 mm OAH) (1290 mm Wheelbase) ................................ 1
6 524170895 Overhead Guard (2060 mm OAH) (1385 mm Wheelbase) ................................ 1
6 c 524170897 Overhead Guard (1979 mm OAH) (Low Profile - 1290 mm Wheelbase) ........... 1
6 c 524170898 Overhead Guard (1979 mm OAH) (Low Profile - 1385 mm Wheelbase) ........... 1
6 c 524176266 Overhead Guard (2060 mm OAH) (Drive-in Rack - 1290 mm Wheelbase) ........ 1
6 c 524176267 Overhead Guard (2060 mm OAH) (Drive-in Rack - 1385 mm Wheelbase) ........ 1
7 b 504241782 Plug ..................................................................................................................... 13
8 a 504241783 Plug ..................................................................................................................... 7
9 501749903 Capscrew ............................................................................................................ 2
10 580047213 Isolator ................................................................................................................ 2
11 580047208 Bushing ............................................................................................................... 4
FOOTNOTES:
a Drive-in-Rack only requires 3 plugs c Optional
b Drive-in-Rack only requires 7 plugs

G10941 06-04
SEAT (FIGURE 1-10)

NON-SUSPENSION

06-04 G10941
SEAT
NON-SUSPENSION

580035792 Seat-Non Suspension (Vinyl) .............................................................................. 1
580035793 Seat-Non Suspension (Cloth) ............................................................................. 1
580057480 Seat Assy (Vinyl) (Drive-in-Rack Overhead Guard) ........................................... 1
580057481 Seat Assy (Cloth) (Drive-in-Rack Overhead Guard) ........................................... 1
1 580056924 Hip Restraint (LH) ........................................................................................... 1
1 580056923 Hip Restraint (RH) .......................................................................................... 1
2 580049894 Plate ............................................................................................................... 1
3 580049906 Kit-Seat Cushion (Vinyl) (Vinyl) ...................................................................... 1
3 580049895 Kit-Seat Cushion (Cloth) (Cloth) ..................................................................... 1
4 580046857 Wire Harness .................................................................................................. 1
5 023604600 Lockwasher ......................................................................................................... 4
6 580011878 Locknut ............................................................................................................... 4
7 580049933 Grommet ............................................................................................................. 1
a 518793606 Switch (Operator Presence) ........................................................................... 1
a 580014468 Kit-Seat Belt ................................................................................................... 1
a 580051943 Harness Pigtail ............................................................................................... 1
FOOTNOTES:
a Not Illustrated

G11105 06-04
SEAT (FIGURE 1-11)

SEMI-SUSPENSION

06-04 G11105
SEAT
SEMI-SUSPENSION

580035794 Seat-Semi Suspension (Vinyl) ............................................................................ 1
580035795 Seat-Semi Suspension (Cloth) ........................................................................... 1
be 580041573 Seat Assy (Vinyl) With E-Control Arm ................................................................ 1
bf 580059804 Seat Assy (Vinyl) With E-Control Arm ................................................................ 1
ce 580041575 Seat Assy (Cloth) With E-Control Arm ................................................................ 1
cf 580059805 Seat Assy (Cloth) With E-Control Arm ................................................................ 1
1 580049897 Hip Restraint ................................................................................................... 1
1 580049898 Hip Restraint ................................................................................................... 1
2 580010435 Kit-Seat Rail ................................................................................................... 1
3 580051572 Seat Cushion (Back Cushion) (Vinyl) ............................................................. 1
3 580051573 Seat Cushion (Back Cushion) (Cloth) ............................................................ 1
4 580051574 Seat Cushion (Vinyl) ....................................................................................... 1
4 580051575 Seat Cushion (Cloth) ...................................................................................... 1
5 580049900 Knob ............................................................................................................... 1
6 580059815 Wire Harness (With E-Control Arm) ............................................................... 1
6 d 580059816 Wire Harness .................................................................................................. 1
7 580014468 Kit-Seat Belt ................................................................................................... 1
8 518793606 Switch ............................................................................................................. 1
9 023604600 Lockwasher ......................................................................................................... 4
10 580011878 Locknut ............................................................................................................... 4
11 580049933 Grommet ............................................................................................................. 1
a 520041836 Kit-Shock Absorber ............................................................................................. 1
a 580049886 Cap (Electronic Control Arm) .............................................................................. 1
a 580049887 Knob (Electronic Control Arm) ............................................................................ 1
a 580056635 Wire .................................................................................................................... 1
FOOTNOTES:
a Not Illustrated d Used on seats with Electronic Control Arm
b Service with 580070837 e → 8/2006
c Service with 580070838 f 8/2006 →

G11556 09-06
SEAT (FIGURE 1-12)

SEMI-SUSPENSION — W/E-HYD CONTROL ARM (8/2006 →)

09-06 G11556
SEAT
SEMI-SUSPENSION – W/E-HYD CONTROL ARM (8/2006 →)

580070837 Seat Assy (Vinyl) With E-Control Arm ................................................................ 1
580070838 Seat Assy (Cloth) With E-Control Arm ................................................................ 1
1 580049897 Hip Restraint Left Hand .................................................................................. 1
2 580010704 Kit-Seat Rail ................................................................................................... 1
3 580057305 Seat Cushion (Back Cushion) (Vinyl) ............................................................. 1
4 580056942 Seat Cushion (Vinyl) ....................................................................................... 1
5 580049900 Knob ............................................................................................................... 1
6 580080127 Wire Harness .................................................................................................. 1
7 580062078 Kit-Seat Belt (Black) ....................................................................................... 1
7 524281279 Kit-Seat Belt (Red) ......................................................................................... 1
8 518793606 Switch ............................................................................................................. 1
9 023604600 Lockwasher ......................................................................................................... 4
10 580011878 Locknut ............................................................................................................... 4
11 580049933 Grommet ............................................................................................................. 1
a 520041836 Kit-Shock Absorber ............................................................................................. 1
a 580078361 Foam ................................................................................................................... 1
a 520041852 Information Case ................................................................................................ 1
a 520041822 Cover .................................................................................................................. 1
FOOTNOTES:
a Not Illustrated

G11107 06-04
SEAT (FIGURE 1-13)

FULL SUSPENSION

06-04 G11107
SEAT
FULL SUSPENSION
KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)
QTY
ITEM PART NO. DESCRIPTION A B C D
580038858 Seat-Full Suspension (Vinyl) .................................................... 1 .. .. ..
580038857 Seat-Full Suspension (Cloth) .................................................... .. 1 .. ..
bd 580038849 Seat Assy (Vinyl) ...................................................................... .. .. 1 ..
be 580059802 Seat Assy (Vinyl) ...................................................................... .. .. 1 ..
cd 580038851 Seat Assy (Cloth) ...................................................................... .. .. .. 1
e 580059803 Seat Assy (Cloth) ...................................................................... .. .. .. 1
1 580049883 Seat Cushion (Vinyl) ............................................................. 1 .. 1 ..
1 580051805 Seat Cushion (Cloth) ............................................................ .. 1 .. 1
a 580059785 Sensor (Operator Presence) ................................................ 1 1 1 1
2 580049885 Plate ..................................................................................... 1 1 1 1
3 580014462 Seat Cushion (Back Cushion) (Vinyl) ................................... 1 .. 1 ..
3 580014463 Seat Cushion (Back Cushion) (Cloth) ................................... .. 1 .. 1
4 580059815 Wire Harness ........................................................................ 1 1 .. ..
4 580059816 Wire Harness ........................................................................ .. .. 1 1
5 023604600 Lockwasher ............................................................................... 4 4 4 4
6 580011878 Locknut ..................................................................................... 4 4 4 4
7 580049933 Grommet ................................................................................... 1 1 1 1
a 580014467 Hip Restraint (LH) ................................................................. 1 1 1 1
a 580014466 Hip Restraint (RH) ................................................................ 1 1 .. ..
a 580014473 Kit-Weight Adjuster ............................................................... 1 1 1 1
a 580014468 Kit-Seat Belt .......................................................................... 1 1 1 1
a 580057259 Knob ................................................................................. 1 1 1 1
a 580065961 Handle .............................................................................. 1 1 1 1
a 580013425 Kit-Spring .............................................................................. 1 1 1 1
a 580018888 Kit-Gas Spring (Mounted to the rear of the seat) ................. 1 1 1 1
a 580049886 Cap (Electronic Control Arm) ................................................ .. .. 1 1
a 580049887 Knob (Electronic Control Arm) .............................................. .. .. 1 1
a 580049884 Sensor (Operator Presence) ................................................ 1 1 1 1
a 580051943 Harness Pigtail ..................................................................... 1 1 1 1
a 580013410 Switch (Seat) ........................................................................ 1 1 1 1
a 580056635 Wire .......................................................................................... 1 1 1 1
a 580013425 Kit-Spring .................................................................................. 1 1 1 1
a 580071505 Weight Adjust Rack .................................................................. 1 1 1 1
a 580013421 Kit-Bumper ................................................................................ 1 1 1 1
a 580013419 Kit-Boot ..................................................................................... 1 1 1 1
a 580013422 Kit-Shaft and Bearing ................................................................ 1 1 1 1
a 580013420 Kit-Bearing ................................................................................ 1 1 1 1
a 580013423 Kit-Weight Adjuster Indicator .................................................... 1 1 1 1

G11107 06-04
FOOTNOTES:
a Not Illustrated d → 8/2005
b Service with 580070839 e 8/2005 →
c Service with 580070840

06-04 G11107
NOTES

G11557 09-06
SEAT (FIGURE 1-14)

FULL SUSPENSION — W/E-HYD CONTORL ARM (8/2006 →)

09-06 G11557
SEAT
FULL SUSPENSION – W/E-HYD CONTORL ARM (8/2006 →)

580070839 Seat-Full Suspension (Vinyl) .............................................................................. 1
580070840 Seat-Full Suspension (Cloth) .............................................................................. 1
1 580014467 Hip Restraint (LH) ........................................................................................... 1
2 580031350 Kit-Seat Rail ................................................................................................... 1
3 580014462 Seat Cushion (Back Cushion) (Vinyl) (Vinyl) .................................................. 1
4 580023146 Seat Cushion (Vinyl) (Vinyl) ........................................................................... 1
5 580014473 Kit-Weight Adjuster ......................................................................................... 1
5 580065961 Handle ........................................................................................................ 1
5 580057259 Knob ........................................................................................................... 1
5 580065961 Handle ........................................................................................................ 1
6 580080127 Wire Harness .................................................................................................. 1
7 580062078 Kit-Seat Belt (Black) ....................................................................................... 1
7 524281279 Kit-Seat Belt (Red) ......................................................................................... 1
8 580059785 Sensor (Operator Presence) .......................................................................... 1
9 023604600 Lockwasher ......................................................................................................... 4
10 580011878 Locknut ............................................................................................................... 4
11 580049933 Grommet ............................................................................................................. 1
a 580078361 Foam ................................................................................................................... 1
a 580014465 Information Case (Kit) ......................................................................................... 1
a 580013425 Kit-Spring ............................................................................................................ 1
a 580071505 Weight Adjust Rack ............................................................................................ 1
a 580013421 Kit-Bumper .......................................................................................................... 1
a 580013419 Kit-Boot ............................................................................................................... 1
a 580013422 Kit-Shaft and Bearing .......................................................................................... 1
a 580013420 Kit-Bearing .......................................................................................................... 1
a 580013423 Kit-Weight Adjuster Indicator .............................................................................. 1
23 a 524302630 Operator Manual ................................................................................................. 1
26 a 900008245 Stud .................................................................................................................... 1
FOOTNOTES:
a Not Illustrated

G10971 06-04
STATIC STRAP (FIGURE 1-15)

06-04 G10971
STATIC STRAP
1 504232275 Static Strap ......................................................................................................... 1
2 449001302 Capscrew ............................................................................................................ 1
3 502398906 Lockwasher ......................................................................................................... 1
4 449021006 Washer ............................................................................................................... 1
5 449022013 Lockwasher ......................................................................................................... 1
6 449015044 Nut ...................................................................................................................... 1

P19539 12-05
MINI LEVER LABELS (FIGURE 1-16)

12-05 P19539
MINI LEVER LABELS

1 580077070 Label (Hoist and Tilt) ........................................................................................... 1
2 580055171 Label (Reach) ..................................................................................................... 1
3 580055170 Label (Swing) ...................................................................................................... 1
4 580055174 Label (Push/Pull) ................................................................................................ 1
5 580069759 Label (Clamp) ..................................................................................................... 1
6 580055172 Label (Load Stabilizer) ........................................................................................ 1
7 580055173 Label (Scoop) ..................................................................................................... 1
8 580055175 Label (Upender) .................................................................................................. 1
9 580055177 Label (Rotate) ..................................................................................................... 1
10 580055178 Label (Side-Shift) ................................................................................................ 1
11 580055179 Label (Fork Spread) ............................................................................................ 1
580073622 Label (Caution E-Hydraulics) (Not Illustrated) .................................................... 1

P19539 12-05
NOTES

SECTION 2
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
BATTERY CONNECTOR ................................................................................................................................ 2-4

CONTACTOR
'EE' .............................................................................................................................................................. 2-26
HYDRAULIC ................................................................................................................................................ 2-24
CONTACTOR PANEL ..................................................................................................................................... 2-20
DASH DISPLAY .............................................................................................................................................. 2-28
ELECTRO-HYDRAULIC CONTROL ............................................................................................................... 2-32
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ............................................................. 2-14
MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................ 2-6
MINI-LEVER MODULES (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 ....................................... 2-10
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 ..................................... 2-8
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 ......................................................... 2-12
EMERGENCY STOP ....................................................................................................................................... 2-34
HORN ASSEMBLY .......................................................................................................................................... 2-2
MAIN WIRE HARNESS ................................................................................................................................... 2-36
TRACTION CONTROLLER
CONTACTOR HYDRAULIC ........................................................................................................................ 2-16
TRANSISTOR/PREMIUM ........................................................................................................................... 2-18
TURN SIGNAL AND FLASHER UNIT ............................................................................................................. 2-30
WIRE HARNESS
JOYSTICK ................................................................................................................................................... 2-40

G11713 07-07
HORN ASSEMBLY (FIGURE 2-1)

07-07 G11713
HORN ASSEMBLY
1 580065002 Horn Button (14" Steering Wheel) ...................................................................... 1
1 a 580056480 Horn Button (14" Steering Wheel) ...................................................................... 1
1 580043198 Horn Button (12" Steering Wheel) ...................................................................... 1
2 580036604 Wire Harness ...................................................................................................... 1
3 580018725 Horn .................................................................................................................... 1
4 449021003 Washer ............................................................................................................... 2
5 449022018 Washer ............................................................................................................... 2
6 937700906 Nut ...................................................................................................................... 2
7 932728910 Capscrew ............................................................................................................ 2
FOOTNOTES:
a Service with 580065002

G10934 06-04
BATTERY CONNECTOR (FIGURE 2-2)

06-04 G10934
BATTERY CONNECTOR
1 580042172 Battery Connector and Cable (36 Volt-Gray) ...................................................... 1
1 514268301 Battery Connector (Gray) ............................................................................... 1
1 502164907 Cable .............................................................................................................. AR
1 012472200 Terminal ......................................................................................................... 2
1 580042174 Battery Connector and Cable (48 Volt-Blue) ...................................................... 1
1 514268309 Battery Connector .......................................................................................... 1
1 502164907 Cable .............................................................................................................. AR
1 012472200 Terminal ......................................................................................................... 2
2 449007021 Screw .................................................................................................................. 2
3 449022018 Washer ............................................................................................................... 2
4 449015002 Nut ...................................................................................................................... 2
5 580050900 Plate .................................................................................................................... 1
6 449022016 Lockwasher ......................................................................................................... 2
7 449001415 Capscrew ............................................................................................................ 2

P19536 04-08
ELECTRONIC CONTROL LEVERS (FIGURE 2-3)

MINI-LEVER MODULES — DATE CODE 0724

1 580060467 Mini-Lever (Four Function) ................................................................................. 1
1 580060469 Mini-Lever (Four Function With Clamping) ......................................................... 1
1 580060466 Mini-Lever (Three Function) ............................................................................... 1
1 580060468 Mini-Lever (Three Function With Clamping) ....................................................... 1
1 580050222 Kit-Mini-Lever (Plain Mini-Lever) .................................................................... 1
2 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
2 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
3 ..... Labels ................................................................................................................. AR
4 580054585 Bracket ................................................................................................................ 1
5 580047919 Nut ...................................................................................................................... 4

04-08 P19536
NOTES

G11921 04-08

MINI-LEVER MODULES (THREE FUNCTION) — DATE CODE 0725 THRU 0743

04-08 G11921

MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0725 THRU 0743

1 580084192 Mini-Lever ........................................................................................................... 1
b 580061851 Kit-Plug (Mini-Lever Plug) .............................................................................. 3
c 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 580084196 Mini-Lever ........................................................................................................... 1
a 580059505 Kit-Lever (Interlock Mini-Lever) ...................................................................... 1
d 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
b 580061851 Kit-Plug (Mini-Lever Plug) .............................................................................. 1
2 ..... Plug (Momentary Switch) ............................................................................... AR
3 ..... Momentary Switch .......................................................................................... AR
4 ..... Mini-Lever ....................................................................................................... AR
4 580081812 Handle (Mini-Lever) .................................................................................... 1
5 ..... Label (Shows Production Part Number) ......................................................... 1
6 580062910 Plug (Mini-Lever) ............................................................................................ 1
..... Control Lables (FP19539 [Page 1-38]).............................................................. 1
FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in c Kit Includes: 1 Momentary Interlock Switch Plug, 1
combination with a Momentary Interlock Switch), 1 Gasket (parts are NSS)
Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Momentary Switch, 1 Lockwasher,
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are 1 Gasket, 1 Nut (parts are NSS)
NSS)

G11922 04-08

MINI-LEVER MODULES (FOUR FUNCTION) — DATE CODE 0725 THRU 0743

04-08 G11922

MINI-LEVER MODULES (FOUR FUNCTION) – DATE CODE 0725 THRU 0743

1 580084193 Mini-Lever ........................................................................................................... 1
d 580050222 Kit-Mini-Lever (Plain Mini-Lever) .................................................................... 3
b 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 580084197 Mini-Lever (With Clamping) ................................................................................ 1
a 580059505 Kit-Lever (Interlock Mini-Lever) ...................................................................... 1
c 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
4 ..... Mini-Lever ....................................................................................................... AR
..... Control Lables (FP19539 [Page 1-38]).............................................................. 1
FOOTNOTES:
a Kit Includes: 1 Interlock Mini-Lever (must be used c Kit Includes: 1 Momentary Switch, 1 Lockwasher,
in combination with a Momentary Interlock Switch), 1 Gasket, 1 Nut (parts are NSS)
1 Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Plain Mini-Lever, 1 Gasket, 4
b Kit Includes: 1 Momentary Switch Hole Plug, 1 Screws (parts are NSS)
Gasket (parts are NSS)

P19537 04-08

MINI-LEVER MODULES (THREE FUNCTION) — DATE CODE 0744

04-08 P19537

MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0744

1 580088411 Mini-Lever ........................................................................................................... 1
580088583 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
1 580089964 Mini-Lever ........................................................................................................... 1
b 580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
b 580062910 Plug ................................................................................................................ 1
580088583 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
580088593 Kit-Mini-Lever (Clamping) ............................................................................... 2
a 580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
580090362 Kit-Mini-Lever (Clamping) ............................................................................... 1
4 ..... Mini-Lever ....................................................................................................... AR
6 580062910 Plug (Mini-Lever) ............................................................................................ 1
7 ..... Control Labels (FP19539 [Page 1-38]).............................................................. 1
FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in c Kit Includes: 1 Momentary Interlock Switch Plug, 1
combination with a Momentary Interlock Switch), 1 Gasket (parts are NSS)
Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Momentary Switch, 1 Lockwasher,
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are 1 Gasket, 1 Nut (parts are NSS)
NSS)

P19538 04-08

MINI-LEVER MODULE (FOUR FUNCTION) — DATE CODE 0744

04-08 P19538

MINI-LEVER MODULE (FOUR FUNCTION) – DATE CODE 0744

1 580088412 Mini-Lever ........................................................................................................... 1
1 b 580088583 Kit-Mini-Lever (Non-Clamping) ....................................................................... 4
a 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 580089965 Mini-Lever ........................................................................................................... 1
b 580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 4
1 580088593 Kit-Mini-Lever (Clamping) ............................................................................... 1
1 a 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1 580090362 Kit-Mini-Lever (Clamping) ............................................................................... 1
1 a 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
4 ..... Mini-Lever ....................................................................................................... AR
6 ..... Control Labels (FP19539 [Page 1-38]).............................................................. 1
FOOTNOTES:
a Kit Includes: 1 Momentary Switch Hole Plug, 1 b Kit Includes: 1 Plain Mini-Lever, 1 Gasket, 4
Gasket (parts are NSS) Screws (parts are NSS)

G11092 06-04
TRACTION CONTROLLER (FIGURE 2-8)

CONTACTOR HYDRAULIC

06-04 G11092
TRACTION CONTROLLER
CONTACTOR HYDRAULIC

1 d 580036018 Controller ............................................................................................................ 1
1 580047573 Contactor (FG11081 [Page 2-24])................................................................. 1
1 g 580084743 Controller ............................................................................................................ 1
2 449021003 Washer ............................................................................................................... 8
3 449022018 Washer ............................................................................................................... 8
4 b 932200909 Capscrew ............................................................................................................ 8
4 h 932200909 Capscrew ............................................................................................................ 5
5 580041603 Power Cable ....................................................................................................... 1
6 580041602 Power Cable ....................................................................................................... 1
7 580037281 Power Cable ....................................................................................................... 1
8 580037283 Power Cable ....................................................................................................... 1
9 580037241 Power Cable ....................................................................................................... 1
10 580041628 Power Cable ....................................................................................................... 1
11 580041630 Power Cable ....................................................................................................... 1
12 580050377 Ferrite ................................................................................................................. 3
13 580041632 Power Cable ....................................................................................................... 1
14 580041633 Power Cable ....................................................................................................... 1
15 449021003 Washer ............................................................................................................... 2
16 449022018 Washer ............................................................................................................... 2
17 449001412 Capscrew ............................................................................................................ 2
ac 580040411 Wire Harness (Two Function) ............................................................................. 1
ae 580060031 Wire Harness (Two Function) ............................................................................. 1
af 580060560 Wire Harness (Two Function) ............................................................................. 1
ac 580040412 Wire Harness (Three Function) .......................................................................... 1
ae 580060033 Wire Harness (Three Function) .......................................................................... 1
af 580060560 Wire Harness (Three Function) .......................................................................... 1
ac 580040413 Wire Harness (Four Function) ............................................................................ 1
ae 580060034 Wire Harness (Four Function) ............................................................................ 1
af 580060560 Wire Harness (Four Function) ............................................................................ 1
ah 580037732 Capscrew ............................................................................................................ 3
ah 580052216 Cap ..................................................................................................................... 2
ah 580052236 Bracket ................................................................................................................ 1
ah 580052232 Stand Off ............................................................................................................. 3
a 504070790 Strap Clamp ........................................................................................................ 1
FOOTNOTES:
a Not Illustrated e S/N F807N02371C ↔ S/N F807N02670C
b → S/N F807N01400B f S/N F807N02671C →
c → S/N F807N02370C g S/N F807N05529E →
d → S/N F807N05528E h S/N F807N01401B →

G11093 06-04
TRACTION CONTROLLER (FIGURE 2-9)

TRANSISTOR/PREMIUM

06-04 G11093
TRACTION CONTROLLER
TRANSISTOR/PREMIUM

1 e 580036020 Controller ............................................................................................................ 1
1 i 580084744 Controller ............................................................................................................ 1
2 449021003 Washer ............................................................................................................... 8
3 449022018 Washer ............................................................................................................... 8
4 c 932200909 Capscrew ............................................................................................................ 8
4 g 932200909 Capscrew ............................................................................................................ 5
5 580041606 Power Cable ....................................................................................................... 1
6 580041603 Power Cable ....................................................................................................... 1
7 580037281 Power Cable ....................................................................................................... 1
8 580037283 Power Cable ....................................................................................................... 1
9 580037241 Power Cable ....................................................................................................... 1
10 580041628 Power Cable ....................................................................................................... 1
11 580041630 Power Cable ....................................................................................................... 1
12 580050377 Ferrite ................................................................................................................. 5
13 580050364 Capacitor ............................................................................................................ 1
14 580041632 Power Cable ....................................................................................................... 1
15 b 580041633 Power Cable ....................................................................................................... 1
15 f 580058897 Power Cable ....................................................................................................... 1
16 449021003 Washer ............................................................................................................... 2
17 449022018 Washer ............................................................................................................... 2
18 449001412 Capscrew ............................................................................................................ 2
504223239 Silicone Grease .................................................................................................. AR
ad 580040414 Wire Harness (Two Function) ............................................................................. 1
ah 580060559 Wire Harness (Two Function) ............................................................................. 1
ad 580040415 Wire Harness (Three Function) .......................................................................... 1
ah 580060559 Wire Harness (Three Function) .......................................................................... 1
ad 580040416 Wire Harness (Four Function) ............................................................................ 1
ah 580060559 Wire Harness (Four Function) ............................................................................ 1
a 580054080 Wire Harness (Two Function) (Premium) ........................................................... 1
a 580050290 Wire Harness (Three Function) (Premium) ......................................................... 1
a 580050291 Wire Harness (Four Function) (Premium) ........................................................... 1
ag 580037732 Capscrew ............................................................................................................ 3
ag 580052216 Cap ..................................................................................................................... 2
ag 580052236 Bracket ................................................................................................................ 1
ag 580052232 Stand Off ............................................................................................................. 3
a 504070790 Strap Clamp ........................................................................................................ 1
FOOTNOTES:
a Not Illustrated f 2/2005 →
b → 2/2005 g S/N F807N01401B →
c → S/N F807N01400B h S/N F807N02671C →
d → S/N F807N02370C i S/N F807N05849F →
e → S/N F807N05748F

G11051 06-04
CONTACTOR PANEL (FIGURE 2-10)

06-04 G11051
CONTACTOR PANEL
KEY:
A: Contactor Hydraulics
B: Transistor Hydraulics
C: "EE"
QTY
580037154 Fuse Panel ........................................................................................ 1 .. ..
580037155 Fuse Panel ........................................................................................ .. 1 ..
580049350 Fuse Panel ........................................................................................ .. .. 1
1 580026490 Fuse (5 Amp) ................................................................................ 3 3 3
2 580062410 Fuse (20 Amp Slow Blow) ............................................................. 1 1 1
3 512720800 Fuse (10 Amp) .............................................................................. 1 1 1
4 580001982 Fuse Holder ................................................................................... 1 1 1
5 520357890 Screw ............................................................................................ 2 2 2
6 519433632 Washer .......................................................................................... 2 2 2
7 520357857 Washer .......................................................................................... 2 2 2
8 520357806 Screw ............................................................................................ 2 2 2
9 520357805 Washer .......................................................................................... 2 2 2
10 580062885 Contactor Line Contactor (FG11180 [Page 2-26])....................... .. .. 1
10 580044210 Contactor Line Contactor .............................................................. 1 1 ..
a 519739813 Screw ........................................................................................ 2 2 ..
a 580049829 Cover ........................................................................................ 1 1 ..
a 519739877 Contact (Fixed) ......................................................................... 2 2 ..
a 296321382 Contact (Moving) ...................................................................... 1 1 ..
a 580049830 Spring ....................................................................................... 1 1 ..
a 519739816 Base .......................................................................................... 1 1 ..
a 519739820 Plunger ..................................................................................... 1 1 ..
a 580026571 Coil and Frame ......................................................................... 1 1 ..
a 519739878 End Cap .................................................................................... 1 1 ..
11 580001385 Terminal Post ................................................................................ 5 1 5
12 580025967 Terminal Post ................................................................................ .. .. 4
13 580044209 Baseplate ...................................................................................... 1 1 1
14 580044211 Washer .......................................................................................... 10 2 10
15 580025953 Screw ............................................................................................ .. 2 10
15 449007004 Screw ............................................................................................ 10 .. ..
16 520357818 Nut ................................................................................................. 5 1 5
17 519433612 Washer .......................................................................................... 5 1 5
18 520357853 Fuse Box ....................................................................................... .. .. 1
19 520357849 Insulator (Bottom) .......................................................................... .. .. 1
20 520357850 Insulator (Side) .............................................................................. .. .. 1
21 520357820 Spacer ........................................................................................... .. .. 4
22 520357821 Insulator ........................................................................................ .. .. 4
23 520357810 Screw ............................................................................................ .. .. 4
24 520357835 Spring Washer .............................................................................. .. .. 4
25 520357892 Washer .......................................................................................... .. .. 4
26 580044745 Fuse (60 Amp) .............................................................................. .. .. 1
27 580044369 Fuse (500 Amp) ............................................................................ .. .. 1
27 504235284 Fuse (500 Amp) (Alternate Part) ....................................................... .. .. 1
28 580035780 Thermistor ......................................................................................... 1 1 1
29 520357854 Buss Bar ........................................................................................ 1 .. 1
a 580041602 Power Cable ...................................................................................... 1 .. ..

G11051 06-04
CONTACTOR PANEL
KEY:
A: Contactor Hydraulics
B: Transistor Hydraulics
C: "EE"
QTY
a 580041606 Power Cable ...................................................................................... .. 1 ..
a 580046783 Fuse Connector ................................................................................. 2 2 2
FOOTNOTES:
a Not Illustrated

06-04 G11051
NOTES

G11081 06-04
CONTACTOR (FIGURE 2-11)

HYDRAULIC

06-04 G11081
CONTACTOR
HYDRAULIC

580047573 Contactor (FG11092 [Page 2-16])..................................................................... 1
1 519739813 Screw ............................................................................................................. 2
2 520371801 Cover .............................................................................................................. 1
3 519739877 Contact (Fixed) ............................................................................................... 2
4 296321382 Contact (Moving) ............................................................................................ 1
5 580002151 Return Spring ................................................................................................. 1
6 580052240 Molding ........................................................................................................... 1
7 519739820 Plunger ........................................................................................................... 1
8 580008145 Coil and Frame ............................................................................................... 1
9 519739878 End Cap ......................................................................................................... 1
519739821 Kit-Contactor .................................................................................................. 1

G11180 12-07
CONTACTOR (FIGURE 2-12)

'EE'

12-07 G11180
CONTACTOR
'EE'

580062885 Contactor Line Contactor .................................................................................... 1
1 519739877 Contact (Fixed) ............................................................................................... 2
2 296321382 Contact (Moving) ............................................................................................ 1
4 519739813 Screw ............................................................................................................. 2
5 296321383 Spring ............................................................................................................. 1
6 580026567 Coil and Frame ............................................................................................... 1
7 520371804 Insulator .......................................................................................................... 2
8 520371805 Shroud ............................................................................................................ 1
9 520372806 Screw ............................................................................................................. 2
10 519739816 Base ............................................................................................................... 1

G11033 06-04
DASH DISPLAY (FIGURE 2-13)

06-04 G11033
DASH DISPLAY
1 580041063 Display (Premium) .............................................................................................. 1
1 580041062 Instrument Panel (Standard) ............................................................................... 1
1 580042348 Instrument Panel (Standard Freezer) ................................................................. 1
1 580042349 Instrument Panel (Freezer Premium) ................................................................. 1

G11719 10-07
TURN SIGNAL AND FLASHER UNIT (FIGURE 2-14)

10-07 G11719
TURN SIGNAL AND FLASHER UNIT

1 580000032 Switch (Turn Signal) ........................................................................................... 1
2 580070965 Bracket Wldmt .................................................................................................... 1
3 580074470 Plate .................................................................................................................... 1
4 449021003 Washer ............................................................................................................... 4
5 449001170 Capscrew ............................................................................................................ 2
6 580071095 Flasher ................................................................................................................ 1
7 449001386 Capscrew ............................................................................................................ 2
8 580071156 Wire Harness (Turn Signal) ................................................................................ 1
9 518445619 Plug ................................................................................................................ 2
10 518445601 Pin .................................................................................................................. 7
580074479 Switch (Hazard Light) (Not Illustrated) ................................................................ 1

G11102 06-04
ELECTRO-HYDRAULIC CONTROL (FIGURE 2-15)

06-04 G11102
ELECTRO-HYDRAULIC CONTROL
KEY:
A: Three Function Premium
B: Three Function Premium with Interlock
C: Four Function Premium
D: Four Function Premium with Interlock
QTY
1 580035668 Controller .................................................................................. 1 1 1 1
2 449022021 Washer ..................................................................................... 2 2 2 2
3 449015021 Nut ............................................................................................ 2 2 2 2
4 932727905 Capscrew .................................................................................. 2 2 2 2
5 580050290 Wire Harness ............................................................................ 1 1 .. ..
5 580050291 Wire Harness ............................................................................ .. .. 1 1
6 505018207 Jumper ...................................................................................... 1 1 1 1

G11052 06-04
EMERGENCY STOP (FIGURE 2-16)

06-04 G11052
EMERGENCY STOP
KEY:
A: "E"
B: "EE"
QTY
580042245 Switch ......................................................................................................... .. 1
580041660 Switch ......................................................................................................... 1 ..
1 580044387 Cover ..................................................................................................... 1 1
2 580052054 Screw ..................................................................................................... 2 2
3 580044389 Snap Ring .............................................................................................. 1 1
4 580044390 Insulator ................................................................................................. 1 1
5 580044391 Spring (Contact) ..................................................................................... 1 1
6 580044392 Kit-Contact ............................................................................................. 1 1
7 580044393 Washer .................................................................................................. 1 1
8 580044394 Dust Shield ............................................................................................ 2 2
9 580044396 Housing (Actuator) ................................................................................. 1 1
10 580044395 Spring (Actuator) .................................................................................... 2 2
11 580044397 Shaft ...................................................................................................... 1 1
12 580044398 O-Ring ................................................................................................... 1 1
13 580044399 Guide ..................................................................................................... 1 1
14 580044400 Backplate ............................................................................................... 1 1
15 580044401 Gasket ................................................................................................... 1 1
16 580044402 Kit-Hardware .......................................................................................... 1 1
17 580044404 Kit-Contact ............................................................................................. 1 1
18 580044405 Insulator (White) .................................................................................... 1 1
19 580052052 Bushing ...................................................................................................... 2 2
a 580044376 Shroud (Lower) ...................................................................................... .. 1
a 580044377 Shroud (Upper) ...................................................................................... .. 1
a 580044564 Spring Washer ....................................................................................... .. 4
a 580044378 Screw ..................................................................................................... .. 4
a 580044380 Insulator ................................................................................................. .. 2
a 580044381 Insulator (Contact Fixed) ....................................................................... .. 2
FOOTNOTES:
a Not Illustrated

G11062 06-04
MAIN WIRE HARNESS (FIGURE 2-17)

06-04 G11062
MAIN WIRE HARNESS

580036604 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Steering Encoder) ....................................................... 1
1 580019139 Connector (3-Way) ..................................................................................... 1
1 580019140 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 3
2 504059730 Terminal (Horn Switches) ............................................................................... 2
3 500383916 Terminal (Battery) ........................................................................................... 2
4 ..... Connector Assembly (Directional Switch) ...................................................... 1
4 502701508 Plug ............................................................................................................ 1
4 502701502 Contact ....................................................................................................... 3
4 502701532 Seal ............................................................................................................ 1
4 502701539 Wire Seal .................................................................................................... 1
5 ..... Connector Assembly (Dash Display) .............................................................. 1
5 520202604 Plug ............................................................................................................ 6
5 520202602 Connector ................................................................................................... 1
5 520202601 Connector ................................................................................................... 17
6 ..... Connector Assembly (B) ................................................................................ 1
6 520202604 Plug ............................................................................................................ 8
6 520202607 Connector ................................................................................................... 1
6 520202601 Connector ................................................................................................... 6
7 ..... Connector Assembly (Resistor) ...................................................................... 1
7 752943309 Resistor ...................................................................................................... 1
7 502701506 Connector ................................................................................................... 1
7 502701502 Contact ....................................................................................................... 2
7 502701538 Wire Seal .................................................................................................... 1
7 502701531 Seal ............................................................................................................ 1
8 317222556 Terminal (MJ) ................................................................................................. 1
9 ..... Diode Assembly (Brake) ................................................................................. 1
9 751303337 Diode .......................................................................................................... 1
9 502701508 Plug ............................................................................................................ 1
9 502701502 Contact ....................................................................................................... 3
9 502701532 Seal ............................................................................................................ 1
9 502701539 Wire Seal .................................................................................................... 1
10 ..... Connector Assembly (Brake - Run 1) ............................................................. 1
10 580022893 Connector ................................................................................................... 1
10 505968540 Connector (Secondary Lock) ..................................................................... 1
10 505968514 Terminal (Pin) ............................................................................................. 2
11 ..... Connector Assembly (Brake - Run 2) ............................................................. 1
11 580021087 Connector ................................................................................................... 1
11 580021088 Connector ................................................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 2
12 ..... Connector Assembly (Brake - Towing) ........................................................... 1
12 520038820 Connector ................................................................................................... 1
12 580021087 Connector ................................................................................................... 1
12 580021088 Connector ................................................................................................... 1
12 505968568 Terminal (Socket) ....................................................................................... 2
13 ..... Connector Assembly (Hydraulics) .................................................................. 1
13 580021087 Connector ................................................................................................... 1
13 580021088 Connector ................................................................................................... 1
13 505968568 Terminal (Socket) ....................................................................................... 2
14 ..... Connector Assembly (PC Connection) ........................................................... 1

G11062 06-04
MAIN WIRE HARNESS

14 580019139 Connector (3-Way) ..................................................................................... 1
14 580039194 Connector ................................................................................................... 1
14 505968568 Terminal (Socket) ....................................................................................... 3
14 580010571 Connector (End Cap) ................................................................................. 1
15 ..... Connector Assembly (Tilt Speed) ................................................................... 1
15 580019139 Connector (3-Way) ..................................................................................... 1
15 580019140 Connector ................................................................................................... 1
15 505968568 Terminal (Socket) ....................................................................................... 3
16 ..... Connector Assembly (RH Traction Motor) ..................................................... 1
16 580022861 Connector ................................................................................................... 1
16 580036992 Connector ................................................................................................... 1
16 505968568 Terminal (Socket) ....................................................................................... 2
16 505064713 Terminal ..................................................................................................... 4
17 ..... Connector Assembly (LH Traction Motor) ...................................................... 1
17 580022861 Connector ................................................................................................... 1
17 580036992 Connector ................................................................................................... 1
17 505968568 Terminal (Socket) ....................................................................................... 2
17 505064713 Terminal ..................................................................................................... 4
18 503927202 Fitting (MC1, MC2) ..................................................................................... 2
19 518807689 E-Spade (Switch 2) ........................................................................................ 1
20 518802686 Terminal (Switch 1) ........................................................................................ 1
21 504059730 Terminal (FC1, FC2) ...................................................................................... 2
22 504059726 Terminal (FC3) ............................................................................................... 1
23 ..... Connector Assembly (Traction Throttle) ......................................................... 1
23 580019139 Connector (3-Way) ..................................................................................... 1
23 580019140 Connector ................................................................................................... 1
23 505968568 Terminal (Socket) ....................................................................................... 3
24 ..... Connector Assembly (C2, C3) ........................................................................ 2
24 502701505 Connector ................................................................................................... 3
24 502701501 Pin .............................................................................................................. 8
24 502701538 Wire Seal .................................................................................................... 4
25 ..... Connector Assembly (Brake Pedal, HP) ........................................................ 2
25 502701508 Plug ............................................................................................................ 2
25 502701502 Contact ....................................................................................................... 6
25 502701532 Seal ............................................................................................................ 2
25 502701539 Wire Seal .................................................................................................... 2
26 ..... Connector Assembly (Horn) ........................................................................... 1
26 502701506 Connector ................................................................................................... 1
26 502701502 Contact ....................................................................................................... 2
26 502701538 Wire Seal .................................................................................................... 1
26 502701531 Seal ............................................................................................................ 1
27 501997903 Terminal (Positive Steering) ........................................................................... 1
28 ..... Connector Assembly (Resistor 1) ................................................................... 1
28 580044197 Resistor/Diode Assembly ........................................................................... 1
28 502701518 Plug ............................................................................................................ 1
28 502701537 Connector ................................................................................................... 1
28 502701544 Connector ................................................................................................... 1
28 502701502 Contact ....................................................................................................... 4
29 ..... Connector Assembly (SM) ............................................................................. 1
29 580021087 Connector ................................................................................................... 1
29 505968568 Terminal (Socket) ....................................................................................... 1

06-04 G11062
MAIN WIRE HARNESS

29 580021088 Connector ................................................................................................... 1
30 ..... Connector Assembly (MV) ............................................................................. 1
30 502701513 Cap ............................................................................................................. 1
30 502701542 Wire Seal .................................................................................................... 1
30 502701501 Pin .............................................................................................................. 12
31 065354200 Terminal (EHB Ground) .................................................................................. 1
32 580026299 E-Ring (Fuses) ............................................................................................... 5
33 580058583 E-Spade (Fuses) ............................................................................................ 4
34 317222556 Terminal (Main) .............................................................................................. 2
35 ..... Connector Assembly (TBC) ............................................................................ 1
35 520202604 Plug ............................................................................................................ 1
35 520202606 Connector ................................................................................................... 1
35 520202601 Connector ................................................................................................... 34
36 ..... Connector Assembly (TBA) ............................................................................ 1
36 520202604 Plug ............................................................................................................ 4
36 520202603 Connector (Plug) ........................................................................................ 1
36 520202601 Connector ................................................................................................... 4
37 054466300 Terminal (TC Negative) .................................................................................. 1
38 ..... Connector Assembly (TBD) ............................................................................ 1
38 520202604 Plug ............................................................................................................ 7
38 520202607 Connector ................................................................................................... 1
38 520202601 Connector ................................................................................................... 7
39 ..... Connector Assembly (Resistor 2) ................................................................... 1
39 752943309 Resistor ...................................................................................................... 1
39 502701506 Connector ................................................................................................... 1
39 502701502 Contact ....................................................................................................... 2
39 502701538 Wire Seal .................................................................................................... 1
39 502701531 Seal ............................................................................................................ 1
40 ..... Connector Assembly (Seat) ........................................................................... 1
40 580042221 Connector ................................................................................................... 1
40 580042222 Connector ................................................................................................... 1
40 580039513 Terminal ..................................................................................................... 8
41 317222556 Terminal (HC1, HC2) ...................................................................................... 2
42 500383922 Terminal (Switch 1A, Switch 1B) .................................................................... 4
43 ..... Connector Assembly (Auxiliary Connector) .................................................... 1
43 580022861 Connector ................................................................................................... 1
43 580036992 Connector ................................................................................................... 1
43 505968568 Terminal (Socket) ....................................................................................... 4
43 505968593 Terminal (Socket) ....................................................................................... 2
43 580012291 Connector ................................................................................................... 1
44 317220006 Terminal (ES2) ............................................................................................... 1
45 500383916 Terminal (ES1) ............................................................................................... 1
46 502250903 Terminal (Battery Positive) ............................................................................. 1

G11966 07-08
WIRE HARNESS (FIGURE 2-18)

JOYSTICK

580068314 Wire Harness (Joystick) ...................................................................................... 1
1 ..... Connector Assembly (To Joystick) ................................................................. 1
1 580067804 Connector ................................................................................................... 2
1 580067805 Terminal (Socket) ....................................................................................... 6
1 580067806 Collar (Joystick) .......................................................................................... 1
1 580067807 O-Ring ........................................................................................................ 1
2 580052896 Bushing .......................................................................................................... 1
3 ..... Connector Assembly (To Seat Harness) ........................................................ 1
3 580039490 Connector ................................................................................................... 1
3 580039491 Connector ................................................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 6

SECTION 3
3 DRIVE UNIT
CONTENTS
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
DRIVE TIRE AND WHEEL ASSEMBLY .......................................................................................................... 3-2

DRIVE UNIT .................................................................................................................................................... 3-4
TRACTION MOTOR ........................................................................................................................................ 3-6
TRANSMISSION ............................................................................................................................................. 3-8

G11035 06-04
DRIVE TIRE AND WHEEL ASSEMBLY (FIGURE 3-1)

258514000 Wheel and Tire (4000 lb.) ................................................................................... 2
258465500 Wheel and Tire (3000 and 3500 lb.) ................................................................... 2
b 520082891 Wheel and Tire (3000-4000 lb.) .......................................................................... 2
e 524139245 Wheel and Tire (3000-4000 lb.) .......................................................................... 2
c. . . . . Tire and Wheel Assembly ................................................................................... 2
1 258484400 Solid Pneumatic Tire (200 x 50 x 10) .................................................................. 1
1 258157200 Solid Pneumatic Tire (18 x 7 x 8) ........................................................................ 1
1 a 504223216 Cushion Tire (18 x 7 x 12) .................................................................................. 1
1 d 504223218 Cushion Tire (18 x 7 x 12) .................................................................................. 1
1 c 504223278 Cushion Tire (18 x 7 x 12) .................................................................................. 1
2 258484300 Wheel Rim (200 x 50 x 10) ................................................................................. 1
2 440066700 Wheel Rim (18 x 7 x 8) ....................................................................................... 1
2 f 520082892 Wheel (18 x 7 x 12) ............................................................................................. 1
3 449077093 Wheel Nut ........................................................................................................... 5
FOOTNOTES:
a Cushion d Non-Marking
b Cushion Option e Non-Marking Option
c Lug Cushion Option f Used for Cushion, Non-Marking and Lug Cushion
Option

06-04 G11035
NOTES

G11091 06-04
DRIVE UNIT (FIGURE 3-2)

06-04 G11091
DRIVE UNIT
1 580041265 Drive Axle (LH) (FG11057 [Page 3-8]).............................................................. 1
2 580041266 Drive Axle (RH) (FG11057 [Page 3-8]).............................................................. 1
3 580035499 Traction Motor (36V) (FG10936 [Page 3-6])...................................................... 2
3 580043032 Traction Motor (48V) (FG10936 [Page 3-6])...................................................... 2
4 502566904 Washer ............................................................................................................... 8
5 931014906 Capscrew ............................................................................................................ 8
ab 580037281 Power Cable (LH) ............................................................................................... 1
ab 580037241 Power Cable (RH) ............................................................................................... 1
FOOTNOTES:
a Not Illustrated b Used on 1290 and 1385 mm

G10936 06-04
TRACTION MOTOR (FIGURE 3-3)

06-04 G10936
TRACTION MOTOR
580035499 Traction Motor (36V) ........................................................................................... 1
580043032 Traction Motor (48V) ........................................................................................... 1
1 580050695 Bracket ........................................................................................................... 1
2 580050696 Armature ......................................................................................................... 1
3 580050697 Bolt ................................................................................................................. 1
4 580050714 Stator .............................................................................................................. 1
5 580050715 Plate ............................................................................................................... 1
6 580050716 End Head (With Encoder Bearing) ................................................................. 1
7 580050717 Kit-Connector ................................................................................................. 1

G11057 06-04
TRANSMISSION (FIGURE 3-4)

06-04 G11057
TRANSMISSION
KEY:
A: Left
B: Right
QTY
580041265 Drive Axle (Left) ......................................................................................... 1 ..
580041266 Drive Axle (Right) ....................................................................................... .. 1
1 580049380 Housing (Left) ........................................................................................ 1 ..
1 580048193 Housing (Right) ...................................................................................... .. 1
2 580048194 Pin ..................................................................................................... 1 1
3 580048197 Bolt .................................................................................................... 4 4
4 580048200 Bolt .................................................................................................... 8 8
5 580025305 Gasket ................................................................................................... 2 2
6 580025303 Plug ........................................................................................................ 2 2
7 580048198 Plug ........................................................................................................ 2 2
8 580048199 Pin .......................................................................................................... 2 2
9 580048201 Plug ........................................................................................................ 1 1
10 580048202 Washer .................................................................................................. 1 1
11 580048203 Bearing .................................................................................................. 3 3
12 580048204 Gear ....................................................................................................... 1 1
13 580048208 O-Ring ................................................................................................... 2 2
14 580048209 Spacer ................................................................................................... 2 2
15 580048210 Snap Ring .............................................................................................. 2 2
16 580048211 Sealing Ring .......................................................................................... 1 1
17 b 580048228 Bolt ......................................................................................................... 1 1
17 c 582001327 Bolt ......................................................................................................... 1 1
18 580048234 O-Ring ................................................................................................... 1 1
19 580048235 Thrust Washer ....................................................................................... 1 1
20 580048236 Shaft ...................................................................................................... 1 1
21 580039643 Wheel Stud ............................................................................................ 5 5
22 580048237 Sealing Ring .......................................................................................... 1 1
23 580048238 Bearing .................................................................................................. 2 2
24 580048239 Carrier .................................................................................................... 1 1
25 580048240 Thrust Washer ....................................................................................... 2 2
26 580048241 Ring ....................................................................................................... 3 3
27 580048242 Needle Bearing ...................................................................................... 3 3
28 580048243 Transmission Gear ................................................................................ 3 3
29 580048244 Snap Ring .............................................................................................. 3 3
30 580048245 Bearing .................................................................................................. 1 1
31 580048246 Gear ....................................................................................................... 1 1
32 580048247 Pinion ..................................................................................................... 1 1
33 580048256 Plug ........................................................................................................ 1 1
34 580048257 Piston ..................................................................................................... 2 2
35 580048258 O-Ring ................................................................................................... 2 2
36 580048259 Pin .......................................................................................................... 2 2
37 580048260 Washer .................................................................................................. 24 24
38 580048261 Backplate ............................................................................................... 1 1
39 580048262 Brake Assembly ..................................................................................... 1 1
40 580048196 Breather ................................................................................................. 1 1
41 580048195 Breather (Brake System) ....................................................................... 1 1
42 580048205 Shim (0,05 mm) ..................................................................................... 5 5

G11057 06-04
TRANSMISSION
KEY:
A: Left
B: Right
QTY
42 580048206 Shim (0,10 mm) ..................................................................................... 5 5
42 580048207 Shim (0,30 mm) ..................................................................................... 5 5
43 580048229 Thrust Washer ....................................................................................... 1 1
44 580048230 Shim (0,05 mm) ..................................................................................... AR ..
44 580048231 Shim (0,10 mm) ..................................................................................... AR ..
44 580048232 Shim (0,30 mm) ..................................................................................... AR ..
44 580048233 Shim (0,50 mm) ..................................................................................... AR ..
45 502566903 Washer ....................................................................................................... 10 10
46 311323021 Screw ......................................................................................................... 10 10
a 449077093 Wheel Nut (Wheel Mounting) ..................................................................... 10 10
FOOTNOTES:
a Not Illustrated c 3/2004 →
b → 3/2004

SECTION 4
4 STEERING SYSTEM
CONTENTS
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
GEAR PUMP ................................................................................................................................................... 4-2

HAND PUMP ................................................................................................................................................... 4-4
SHIFT LEVER ................................................................................................................................................. 4-6
STEER AXLE .................................................................................................................................................. 4-8
STEER COLUMN ............................................................................................................................................ 4-12
STEER PUMP AND MOTOR .......................................................................................................................... 4-16
STEER TIRE AND WHEEL ASSEMBLY
CUSHION .................................................................................................................................................... 4-19
NON-MARKING CUSHION ......................................................................................................................... 4-20
SOLID PNEUMATIC ................................................................................................................................... 4-18

G11022 06-04
GEAR PUMP (FIGURE 4-1)

06-04 G11022
GEAR PUMP
580000127 Gear Pump ......................................................................................................... 1
1 580000821 Screw ............................................................................................................. 8
2 519249804 Kit-Gasket ....................................................................................................... 1
3 131635419 Needle Bearing ............................................................................................... 4
4 503144800 Snap Ring ....................................................................................................... 2
5 515685804 Gear ............................................................................................................... 3
6 ..... Spacer Plate ............................................................................................... 1
7 515686846 Drive Shaft ...................................................................................................... 1
8 515689803 Pin .................................................................................................................. 2
9 519729801 Plug ................................................................................................................ 1
10 506395589 Key ................................................................................................................. 2
11 504226234 Drive Shaft ...................................................................................................... 1
a 580000702 Plug (Plastic) .................................................................................................. 1
a 580000822 Plug (Plastic) .................................................................................................. 1
a 580000823 Plug (Steel) ..................................................................................................... 1
FOOTNOTES:
a Not Illustrated

G11058 06-04
HAND PUMP (FIGURE 4-2)

06-04 G11058
HAND PUMP
580011007 Steering Hand Pump .......................................................................................... 1
1 580013339 Dust Seal ........................................................................................................ 1
2 ..... Housing .......................................................................................................... 1
3 518794667 Ball ................................................................................................................. 1
4 580000349 Stop ................................................................................................................ 1
5 ..... Dust Ring Seal ............................................................................................... 1
5 580013347 Seal ................................................................................................................ 1
6 580000350 Bearing ........................................................................................................... 1
7 580002113 Ring ................................................................................................................ 1
8 580000351 Pin (Cross) ..................................................................................................... 1
9 580002114 Kit-Spring ........................................................................................................ 1
10 ..... Shaft ............................................................................................................... 1
11 ..... Spacer ............................................................................................................ 1
12 ..... O-Ring ............................................................................................................ 1
13 580000356 Plate ............................................................................................................... 1
14 580013340 Gear Set ......................................................................................................... 1
15 ..... O-Ring ............................................................................................................ 2
16 580002115 End Cover ...................................................................................................... 1
17 ..... O-Ring ............................................................................................................ 5
17 580013348 O-Ring ............................................................................................................ 1
18 580013341 Screw ............................................................................................................. 1
19 ..... Screw ............................................................................................................. 5
20 ..... Nameplate .......................................................................................................... 1
21 ..... Relief Valve ......................................................................................................... 1
22 580002117 Spring ................................................................................................................. 1
23 580000360 Ball ...................................................................................................................... 1
580013351 Kit-Seal ............................................................................................................... 1

G11030 06-04
SHIFT LEVER (FIGURE 4-3)

06-04 G11030
SHIFT LEVER
504574275 Lever Assembly .................................................................................................. 1
1 505977516 Bolt ................................................................................................................. 2
2 504574277 Link ................................................................................................................. 1
3 505977500 Spring Washer ................................................................................................ 2
4 505977569 Crank .............................................................................................................. 1
5 505977542 Crank .............................................................................................................. 1
6 449015002 Nut .................................................................................................................. 2
7 449015112 Locknut ........................................................................................................... 4
8 505977598 Lever .............................................................................................................. 1
9 505977590 Screw ............................................................................................................. 4
10 504574276 Base ............................................................................................................... 1
11 580022130 Spring ............................................................................................................. 2
12 449021003 Washer ............................................................................................................... 4
13 449022018 Washer ............................................................................................................... 4
14 449001170 Capscrew ............................................................................................................ 4
15 505977550 Plate .................................................................................................................... 1
16 580025784 Switch ................................................................................................................. 2
17 504225202 Screw .................................................................................................................. 4
18 500552902 Lockwasher ......................................................................................................... 4
19 032643500 Nut ...................................................................................................................... 4
20 505977573 Bracket ................................................................................................................ 2

G10958 06-04
STEER AXLE (FIGURE 4-4)

06-04 G10958
STEER AXLE
580023262 Steering Control Unit .......................................................................................... 1
1 580012502 Housing .......................................................................................................... 1
2 580024136 Wheel Hub ...................................................................................................... 2
3 580012505 Cylinder .......................................................................................................... 2
4 580024137 Bushing .......................................................................................................... 2
5 580012507 Piston ............................................................................................................. 2
6 580012508 Shaft ............................................................................................................... 1
7 580012509 Gear ............................................................................................................... 1
8 580012510 Wheel Stud ..................................................................................................... 10
9 580012511 Wear Ring ...................................................................................................... 1
10 580012512 Cap ................................................................................................................. 2
11 580012515 Bearing Set ..................................................................................................... 2
12 580012516 Bearing Set ..................................................................................................... 2
13 580012526 Bearing ........................................................................................................... 1
14 580012527 Bearing ........................................................................................................... 1
15 580024141 Sealing Ring ................................................................................................... 2
16 580012529 Sealing Ring ................................................................................................... 1
17 580012530 Sealing Ring ................................................................................................... 1
18 580012531 Ring ................................................................................................................ 1
19 580012532 Shim ............................................................................................................... 1
20 580012533 Shim ............................................................................................................... 2
20 580012534 Shim ............................................................................................................... 1
20 580024140 Shim ............................................................................................................... 1
21 580024138 Ring ................................................................................................................ 2
22 580012536 Sealing Ring ................................................................................................... 1
23 580012535 Sealing Ring ................................................................................................... 1
24 580012537 O-Ring ............................................................................................................ 2
25 580012538 Seal ................................................................................................................ 2
26 580012539 Rod Wiper ...................................................................................................... 4
27 580012540 Nut .................................................................................................................. 1
28 580012541 Lockwasher .................................................................................................... 1
29 580014898 Screw ............................................................................................................. 8
30 580024143 Nut .................................................................................................................. 2
31 580024144 Washer ........................................................................................................... 2
32 580024145 Cotter Pin ....................................................................................................... 2
33 580012546 Plug ................................................................................................................ 1
34 580072255 Yoke ............................................................................................................... 1
a 580024139 Nameplate ...................................................................................................... 1
a 580014906 Pin .................................................................................................................. 2
a 580027530 Nut .................................................................................................................. 2
38 580011058 Capscrew ............................................................................................................ 3
39 502566903 Washer ............................................................................................................... 6
40 580011059 Nut ...................................................................................................................... 3
41 580000849 Potentiometer ..................................................................................................... 1
42 504070790 Strap Clamp ........................................................................................................ AR
43 449001202 Capscrew ............................................................................................................ 1
44 580001768 Bracket ................................................................................................................ 1
45 580030395 Setscrew ............................................................................................................. 1
46 937700906 Nut ...................................................................................................................... 1
47 580036582 Fitting .................................................................................................................. 1
48 580036604 Wire Harness (Main) ........................................................................................... 1

G10958 06-04
STEER AXLE
49 580038271 Hose Assy (2642 mm) ........................................................................................ 1
49 580038272 Hose Assy (2743 mm) ........................................................................................ 1
49 580038273 Hose Assy ........................................................................................................... 1
50 316534106 Fitting .................................................................................................................. 2
51 580038274 Hose Assy (2820 mm) ........................................................................................ 1
51 580038275 Hose Assy (2921 mm) ........................................................................................ 1
51 580038276 Hose Assy ........................................................................................................... 1
580025499 Kit-Seal ............................................................................................................... 1
580015902 Kit-Seal ........................................................................................................... 1
580015901 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Not Illustrated

06-04 G10958
NOTES

G10965 06-04
STEER COLUMN (FIGURE 4-5)

06-04 G10965
STEER COLUMN
..... Steering Column ................................................................................................. 1
1 505977597 Bracket ........................................................................................................... 1
2 580023576 Steering Column ............................................................................................. 1
2 518794682 Nut .............................................................................................................. 1
2 580000284 Kit-Horn ...................................................................................................... 1
2 580041282 Rivet ........................................................................................................... 2
2 580028072 Sensor ........................................................................................................ 1
3 518796642 Latch ............................................................................................................... 1
4 580011007 Steering Hand Pump (FG11058 [Page 4-4])................................................. 1
5 016104000 Washer ........................................................................................................... 4
6 015026400 Lockwasher .................................................................................................... 4
7 059719100 Capscrew ....................................................................................................... 4
8 518807647 Lockwasher .................................................................................................... 4
9 932200902 Capscrew ....................................................................................................... 4
10 505977589 Pin .................................................................................................................. 1
11 015416200 Cotter Pin ....................................................................................................... 1
12 505977562 Shaft ............................................................................................................... 1
13 520037801 Spring ............................................................................................................. 1
14 505977538 Plate ............................................................................................................... 2
15 449022016 Lockwasher .................................................................................................... 4
16 449001014 Screw ............................................................................................................. 4
17 505977509 Rod ................................................................................................................. 1
18 449021002 Washer ........................................................................................................... 1
19 504574273 Spring ............................................................................................................. 1
20 520038825 Lever Assembly (With Levers) (FG11030 [Page 4-6]).................................. 1
21 504227269 Steering Wheel (14 in.) ....................................................................................... 1
21 b 580045338 Steering Wheel (12 in.) ....................................................................................... 1
21 580046399 Steering Wheel (Without Spinner Knob) (12 in.) ................................................. 1
22 580038270 Cover (Upper) ..................................................................................................... 1
23 506768501 Tube Assy ........................................................................................................... 1
24 502056906 Clamp ................................................................................................................. 2
25 580034132 Static Strap ......................................................................................................... 1
26 504240838 Ignition Switch ..................................................................................................... 1
27 504574274 Screw .................................................................................................................. 6
28 580038269 Cover (Lower) ..................................................................................................... 1
29 505977566 Handle Grip (Latch) ............................................................................................ 1
30 449004080 Screw .................................................................................................................. 2
31 580014160 Plug ..................................................................................................................... 1
32 520045057 Plug ..................................................................................................................... 2
33 d 504238241 Wheelspinner ...................................................................................................... 1
33 c 580058078 Knob ................................................................................................................... 1
34 580065002 Horn Button (12 in. Steering Wheel) ................................................................... 1
34 e 524135211 Horn Button (12 in. Steering Wheel) ................................................................... 1
34 580043198 Horn Button (14 in. Steering Wheel) ................................................................... 1
35 449021003 Washer ............................................................................................................... 4
36 449022018 Washer ............................................................................................................... 4
37 449001170 Capscrew ............................................................................................................ 4
38 580032663 Wire Harness ...................................................................................................... 1
39 505977573 Bracket ................................................................................................................ 2
a 580037873 Hose (2540 mm) ................................................................................................. 1
a 580038277 Hose (1270 mm) ................................................................................................. 1

G10965 06-04
STEER COLUMN
a 580034850 Clamp ................................................................................................................. 2
a 449001302 Capscrew ............................................................................................................ 1
a 449021006 Washer ............................................................................................................... 1
a 449022013 Lockwasher ......................................................................................................... 1
a 937300910 Nut ...................................................................................................................... 1
a 580022964 Capscrew ............................................................................................................ 1
a 449015098 Nut ...................................................................................................................... 1
a 524207120 Jumper ................................................................................................................ 1
FOOTNOTES:
a Not Illustrated d Optional for 14 in. Steering Wheel
b Optional e Service with 524276062 Replacement Kit
c Optional for 12 in. Steering Wheel

06-04 G10965
NOTES

G11023 06-04
STEER PUMP AND MOTOR (FIGURE 4-6)

06-04 G11023
STEER PUMP AND MOTOR

1 580026217 Motor (36V) ......................................................................................................... 1
1 580029797 Steering Motor (48V) .......................................................................................... 1
2 504223274 O-Ring ................................................................................................................ 1
3 580000127 Gear Pump (FG11022 [Page 4-2]).................................................................... 1
4 580043636 Bracket ................................................................................................................ 1
5 055746400 Fitting .................................................................................................................. 1
6 580011625 Fitting .................................................................................................................. 1
7 449022016 Lockwasher ......................................................................................................... 4
8 931013904 Capscrew ............................................................................................................ 4
9 580043635 Spacer ................................................................................................................ 1
10 449022021 Washer ............................................................................................................... 2
11 930102903 Capscrew ............................................................................................................ 2
12 449001040 Capscrew ............................................................................................................ 3
13 518796686 Washer ............................................................................................................... 3
14 449021006 Washer ............................................................................................................... 4
15 080143400 Motor Mount ........................................................................................................ 3
a 524163286 Hose (Steering Suction) ...................................................................................... 1
a 062159500 Clamp ................................................................................................................. 2
a 754840200 Cover Band ......................................................................................................... 1
a 721368101 Nut ...................................................................................................................... 1
a 502635903 Screw .................................................................................................................. 1
FOOTNOTES:
a Not Illustrated

G11041 06-04
STEER TIRE AND WHEEL ASSEMBLY (FIGURE 4-7)

SOLID PNEUMATIC

1 580010864 Steer Tire Assy (Solid Pneumatic) ...................................................................... 2
2 580008946 Steer Tire Assy (15 in. x 4.5-8) ....................................................................... 1
3 580010868 Wheel ............................................................................................................. 1

06-04 G11042

CUSHION

1 580008920 Wheel and Tire (Cushion) ................................................................................... 2
2 580008918 Wheel (11.25 in.) ............................................................................................ 1
3 580008926 Cushion Tire (15 in. x 4 in. x 11.25 in.) ........................................................... 2

G11043 06-04

NON-MARKING CUSHION

1 524139249 Wheel and Tire ................................................................................................... 2
2 580008918 Wheel ............................................................................................................. 1
3 524139248 Cushion Tire ................................................................................................... 1

SECTION 5
5 BRAKE SYSTEM
CONTENTS
SECTION 5
BRAKE SYSTEM
DESCRIPTION PAGE
ACCELERATOR ASSEMBLY ......................................................................................................................... 5-2

ACCELERATOR PEDAL ................................................................................................................................. 5-4
BRAKE ASSEMBLY ........................................................................................................................................ 5-6
MASTER CYLINDER ...................................................................................................................................... 5-8
PARKING BRAKE ........................................................................................................................................... 5-10

G11044 06-04
ACCELERATOR ASSEMBLY (FIGURE 5-1)

06-04 G11044
ACCELERATOR ASSEMBLY
524163809 Accelerator Pedal Mounting ................................................................................ 1
1 524163803 Bracket ........................................................................................................... 1
2 580003615 Nut .................................................................................................................. 4
3 449022019 Lockwasher .................................................................................................... 4
4 940004903 Washer ........................................................................................................... 4
5 449015044 Nut ...................................................................................................................... 5
6 931109909 Screw ............................................................................................................. 2
7 580010427 Insulator .......................................................................................................... 1
8 504057758 Terminal ......................................................................................................... 1
9 449021006 Washer ............................................................................................................... 7
10 449022013 Lockwasher ......................................................................................................... 7
11 449001138 Capscrew ............................................................................................................ 2
12 580072128 Switch ............................................................................................................. 1
13 449015014 Nut ...................................................................................................................... 2
14 449022016 Lockwasher .................................................................................................... 5
15 505966574 Sensor ............................................................................................................ 1
16 505977537 Stop ................................................................................................................ 2
17 449021001 Washer ........................................................................................................... 4
18 449001134 Capscrew ....................................................................................................... 2
19 449007040 Screw ............................................................................................................. 2
21 505977519 Tube Assy ........................................................................................................... 1
22 449001078 Capscrew ............................................................................................................ 1
23 449001028 Capscrew ............................................................................................................ 1
24 505974576 Spring ................................................................................................................. 1
25 ..... Accelerator Pedal (FG11012 [Page 5-4]).......................................................... 1
25 ..... Foot Directional Control Pedal (FG11012 [Page 5-4])....................................... 1
a 505018208 Jumper ................................................................................................................ 1
FOOTNOTES:
a Not Illustrated

G11012 06-04
ACCELERATOR PEDAL (FIGURE 5-2)

06-04 G11012
ACCELERATOR PEDAL
KEY:
A: Foot Directional Control
B: Forward/Reverse
QTY
505974543 Accelerator Pedal ....................................................................................... .. 1
524137528 Foot Directional Control Pedal ................................................................... 1 ..
1 580010428 Pedal ...................................................................................................... 1 ..
1 505974506 Pedal ...................................................................................................... .. 1
2 504228276 Bushing .................................................................................................. 2 2
3 505974595 Pin .......................................................................................................... 1 1
4 524137230 Pad ........................................................................................................ 1 ..
4 504228259 Rubber Pad ............................................................................................ .. 1
5 580014196 Switch .................................................................................................... 1 ..
6 580010432 Spring .................................................................................................... 2 ..
7 500552902 Lockwasher ............................................................................................ 4 ..
8 032643500 Nut ......................................................................................................... 4 ..
9 502634904 Screw ..................................................................................................... 6 ..
9 518821818 Screw (Optional) .................................................................................... 4 ..
10 065619300 Lockwasher ............................................................................................ 4 ..
10 580010434 Washer (Optional) .................................................................................. 2 ..
11 580010433 Washer .................................................................................................. 2 ..
12 312850042 Strap Clamp ........................................................................................... 3 ..
13 504225201 Screw ..................................................................................................... 4 ..

G11045 06-04
BRAKE ASSEMBLY (FIGURE 5-3)

06-04 G11045
BRAKE ASSEMBLY
1 580044937 Bracket ................................................................................................................ 1
2 580044938 Brake Pedal ........................................................................................................ 1
2 900001201 Pad ..................................................................................................................... 1
3 580044939 Tube Assy ...................................................................................................... 1
4 449021019 Washer ........................................................................................................... 1
5 449001019 Capscrew ....................................................................................................... 1
6 504225240 Nut .................................................................................................................. 1
7 751199100 Insulator .......................................................................................................... 1
8 580041501 Switch ............................................................................................................. 1
8 580041501 Switch (Optional Light Kit) .............................................................................. 1
9 505977537 Stop ................................................................................................................ 2
10 449015014 Nut .................................................................................................................. 2
11 449022016 Lockwasher .................................................................................................... 4
12 449001134 Capscrew ....................................................................................................... 2
13 580056448 Capscrew ....................................................................................................... 2
14 580052619 Nut .................................................................................................................. 1
15 505966598 Spring ............................................................................................................. 1
16 580040494 Master Cylinder .............................................................................................. 1
17 932201907 Capscrew ....................................................................................................... 2
18 449021001 Washer ........................................................................................................... 4
19 580052066 Plate .................................................................................................................... 1
20 580052065 Label ................................................................................................................... 1
21 449001170 Capscrew ............................................................................................................ 8
22 580039364 Fitting .................................................................................................................. 1
23 580036773 Tube .................................................................................................................... 1
24 580036774 Tube .................................................................................................................... 1
25 580036775 Tube .................................................................................................................... 1
26 580019835 Fitting .................................................................................................................. 1
27 580019805 Fitting .................................................................................................................. 3
28 518807647 Lockwasher ......................................................................................................... 8
29 449021003 Washer ............................................................................................................... 8
30 015914900 Snap Ring ........................................................................................................... 2
31 027678700 Woodruff Key ...................................................................................................... 2
32 449015044 Nut ...................................................................................................................... 2
33 449022013 Lockwasher ......................................................................................................... 2
34 449021006 Washer ............................................................................................................... 2
35 449001040 Capscrew ............................................................................................................ 2

G11032 06-04
MASTER CYLINDER (FIGURE 5-4)

06-04 G11032
MASTER CYLINDER
580040494 Master Cylinder ................................................................................................... 1
1 580047595 Plate ............................................................................................................... 1
2 580047596 Push Rod ........................................................................................................ 1
3 580047597 Yoke ............................................................................................................... 1
4 580047598 Nut .................................................................................................................. 1
5 580047599 Pin .................................................................................................................. 1
6 580047600 Washer ........................................................................................................... 1
7 580047601 Pin .................................................................................................................. 1
8 580047602 Pin .................................................................................................................. 1
9 580047603 Filter ............................................................................................................... 1
10 580047604 Indicator .......................................................................................................... 1
11 580047605 Clamp ............................................................................................................. 1
12 580047673 Boot ................................................................................................................ 1
a 580047757 Kit-Repair Master Cylinder ............................................................................. 1
FOOTNOTES:
a Not Illustrated

G11054 06-04
PARKING BRAKE (FIGURE 5-5)

06-04 G11054
PARKING BRAKE
580067255 Magnetic Brake (One on each side) ................................................................... 2
1 b. . . . . Brake Coil ........................................................................................................... 1
2 b. . . . . Springs ................................................................................................................ 6
3 b. . . . . Pressure Plate .................................................................................................... 1
4 b. . . . . Spacers ............................................................................................................... 3
5 b. . . . . Shims .................................................................................................................. 12
6 b. . . . . Friction Disk ........................................................................................................ 1
7 b. . . . . Mounting Plate .................................................................................................... 1
8 b. . . . . Screws ................................................................................................................ 3
9 b. . . . . Capscrews .......................................................................................................... 4
10 b. . . . . Lockwashers ....................................................................................................... 4
11 b. . . . . Washers .............................................................................................................. 4
12 b. . . . . Wiring Harness ................................................................................................... 1
13 015914900 Snap Ring ........................................................................................................... 2
14 027678700 Woodruff Key ...................................................................................................... 2
15 b. . . . . O-Ring ................................................................................................................ 1
a 580077769 Kit-Dust Cover .................................................................................................... 1
FOOTNOTES:
a Dust cover for brake assembly - not illustrated b Not Serviced Separately

G11054 06-04
NOTES

SECTION 6
6 HYDRAULIC SYSTEM
CONTENTS
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE

MANUAL HYDRAULIC CONTROL VALVE - THREE FUNCTION ............................................................. 6-54
ELECTRO-HYDRAULIC AUXILIARY ONE VALVE SECTION ....................................................................... 6-36
ELECTRO-HYDRAULIC AUXILIARY TWO VALVE SECTION ....................................................................... 6-38
ELECTRO-HYDRAULIC CONTROL VALVE .................................................................................................. 6-30
ELECTRO-HYDRAULIC JOYSTICK ............................................................................................................... 6-40
ELECTRO-HYDRAULIC MAIN CONTROL VALVE SECTION ....................................................................... 6-32
ELECTRO-HYDRAULIC TILT VALVE SECTION ............................................................................................ 6-34
HANDLEVER ................................................................................................................................................... 6-28
HYDRAULIC GEAR PUMP ............................................................................................................................. 6-6
ELECTRO ................................................................................................................................................... 6-42
MANUAL ..................................................................................................................................................... 6-2
HYDRAULIC PUMP MOTOR .......................................................................................................................... 6-8
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 6-44
MANUAL ..................................................................................................................................................... 6-26
INLET SECTION
LIFT SECTION
MANUAL CONTROL VALVE .......................................................................................................................... 6-46
OUTLET SECTION
TILT CYLINDER
TILT SECTION

G11059 06-04
HYDRAULIC HOSE AND FITTINGS (FIGURE 6-1)

MANUAL

06-04 G11059

MANUAL
KEY:
A: Two Function
B: Three Function
C: Four Function
QTY
1 502654911 Hose Assy ......................................................................................... 1 1 1
2 b 580053994 Hose Assy (Mast Supply) .................................................................. 1 1 1
2 c 580065084 Hose Assy (Mast Supply) .................................................................. 1 1 1
3 524191515 Hose Assy ......................................................................................... 1 1 1
4 524191516 Hose Assy ......................................................................................... 1 1 1
5 524163287 Hose .................................................................................................. 1 1 1
6 580041329 Plate .................................................................................................. .. 1 1
7 449001040 Capscrew .......................................................................................... .. 2 2
8 449021006 Washer .............................................................................................. .. 2 2
9 504785209 Fastener ............................................................................................ .. 2 2
10 019899200 Fitting ................................................................................................. .. 2 4
10 019899100 Fitting ................................................................................................. .. .. 2
11 580050232 Hose Assy ......................................................................................... .. 1 1
12 580050231 Hose Assy ......................................................................................... .. 1 1
13 580050234 Hose Assy ......................................................................................... .. .. 1
14 580050233 Hose Assy ......................................................................................... .. .. 1
15 524172266 Bracket .............................................................................................. 1 1 1
16 056363100 Fitting ................................................................................................. 4 4 4
17 720307903 Fitting ................................................................................................. 2 2 2
18 524191513 Hose Assy ......................................................................................... 1 1 1
19 524191514 Hose Assy ......................................................................................... 1 1 1
20 580044777 Hose .................................................................................................. 1 1 1
21 580044776 Rivet .................................................................................................. 1 1 1
22 580041328 Radiator Hose (To Hydraulic Pump) ................................................. 1 1 1
23 502056904 Clamp (Hose) .................................................................................... 4 4 4
24 502056906 Clamp ................................................................................................ 2 2 2
25 449001040 Capscrew .......................................................................................... 4 4 4
26 449001069 Capscrew .......................................................................................... 3 3 3
27 449022013 Lockwasher ....................................................................................... 3 3 3
28 449021006 Washer .............................................................................................. 8 8 8
29 449015044 Nut ..................................................................................................... 1 1 1
30 080143400 Motor Mount ...................................................................................... 4 4 4
31 518796686 Washer .............................................................................................. 4 4 4
32 580044605 Spacer ............................................................................................... 1 1 1
33 580044606 Bracket Wldmt ................................................................................... 1 1 1
34 312850032 Strap Clamp ...................................................................................... AR AR AR
35 449022013 Lockwasher ....................................................................................... .. 2 2
36 524163286 Hose (Steering Suction) (To Steering Pump) .................................... 1 1 1
a 066002600 Clamp ................................................................................................ 1 1 1
a 449001415 Capscrew .......................................................................................... 1 1 1
a 449001014 Screw ................................................................................................ 1 1 1
a 449022016 Lockwasher ....................................................................................... 2 2 2
a 449021001 Washer .............................................................................................. 2 2 2
a 449015014 Nut ..................................................................................................... 1 1 1

G11059 06-04
FOOTNOTES:
b → 4/2006

06-04 G11059
NOTES

G11097 06-04
HYDRAULIC GEAR PUMP (FIGURE 6-2)

06-04 G11097
HYDRAULIC GEAR PUMP

580035967 Gear Pump ..................................................................................................... 1
1 580042233 Screw ......................................................................................................... 4
2 580006359 Flange ........................................................................................................ 1
3 580006358 Cover .......................................................................................................... 1
4 580042248 Casting ....................................................................................................... 1
524192425 Kit ............................................................................................................... 1
5 580042242 Bushing .................................................................................................. 2
6 580042241 Bushing .................................................................................................. 2
7 580042240 Gear ....................................................................................................... 1
8 580042239 Gear ....................................................................................................... 1
524144007 Kit-Repair ................................................................................................... 1
9 b. . . . . Seal ........................................................................................................ 2
10 b. . . . . Seal ........................................................................................................ 2
11 b. . . . . Ring ....................................................................................................... 2
12 b. . . . . Ring ....................................................................................................... 2
13 b. . . . . Oil Seal .................................................................................................. 1
14 b. . . . . Snap Ring .............................................................................................. 1
a 061353000 Fitting .............................................................................................................. 1
a 052229600 Fitting .............................................................................................................. 1
a 580026611 Capscrew ....................................................................................................... 2
FOOTNOTES:
a Not Illustrated b Not Serviced Separately

G10938 06-04
HYDRAULIC PUMP MOTOR (FIGURE 6-3)

06-04 G10938
HYDRAULIC PUMP MOTOR

580045697 Pump Motor ........................................................................................................ 1
1 580027246 Bracket ........................................................................................................... 1
2 580027247 Bearing ....................................................................................................... 1
3 580027248 Armature ......................................................................................................... 1
4 580027249 Gasket ............................................................................................................ 1
5 580027250 Plate ............................................................................................................... 1
6 580050404 Stator .............................................................................................................. 1
7 580027252 Brush Holder .................................................................................................. 1
8 580027253 Brush and Spring (Hyd Pump Motor 36V) .................................................. 1
9 580050405 Protector ......................................................................................................... 1
10 580027255 End Head ....................................................................................................... 1
11 580026438 Bearing ....................................................................................................... 1
12 580027256 Fan ................................................................................................................. 1
13 580027257 Cover .............................................................................................................. 1
a 524144772 Kit-Motor Band .................................................................................................... 1
a 582000708 Kit-Brush And Spring (Hyd Pump Motor 48V) .................................................... 1
FOOTNOTES:
a Not Illustrated

G11109 06-04
TILT CYLINDER (FIGURE 6-4)

TWO STAGE LIMITED FREE-LIFT

06-04 G11109
KEY:
A: 5° Forward Tilt/7° Back Tilt
B: 10° Forward Tilt/5° Back Tilt
C: 5° Forward Tilt/5° Back Tilt
QTY
580035367 Cylinder Assy (Group No. 8603391) ................................................. .. 2 ..
580035368 Cylinder Assy (Group No. 8604718) ................................................. 2 .. ..
580035369 Cylinder Assy (Group No. 8604719) ................................................. .. .. 2
1 520041606 Tube Wldmt-Cylinder .................................................................... 1 .. 1
1 520041607 Tube Wldmt-Cylinder .................................................................... .. 1 ..
2 519517601 Cylinder Rod ................................................................................. 1 .. ..
2 519517603 Cylinder Rod ................................................................................. .. 1 ..
2 519517615 Cylinder Rod ................................................................................. .. .. 1
3 ..... Wiper Ring .................................................................................... 1 1 1
4 504143500 Gland ............................................................................................. 1 1 1
5 ..... Seal ............................................................................................... 1 1 1
6 ..... Back-up Ring ................................................................................. 1 1 1
7 ..... O-Ring ........................................................................................... 1 1 1
8 519477600 Piston ............................................................................................ 1 1 1
9 ..... Seal ............................................................................................... 1 1 1
10 502637902 Locknut .......................................................................................... 1 1 1
a 501802906 O-Ring ............................................................................................... 1 1 1
580023425 Kit-Seal .......................................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated

G11099 06-04
TILT CYLINDER ATTACHING PARTS (FIGURE 6-5)


06-04 G11099


1 580055745 Capscrew ............................................................................................................ 2
2 580056005 Washer ............................................................................................................... 2
3 580056001 Nut ...................................................................................................................... 2
4 449001016 Capscrew ............................................................................................................ 2
5 449022013 Lockwasher ......................................................................................................... 2
6 520039885 Washer ............................................................................................................... 2
7 015627900 Grease Fitting ..................................................................................................... 2
8 900005215 Pin ....................................................................................................................... 2
9 900003275 Rod End .............................................................................................................. 2
10 580035367 Cylinder Assy (Group No. 8603391) ................................................................... 1
11 518801677 Pin ....................................................................................................................... 2
11 015627900 Grease Fitting ..................................................................................................... 2
12 015420300 Cotter Pin ............................................................................................................ 2
13 504574267 Washer ............................................................................................................... 6
14 504229225 Bushing ............................................................................................................... 2

G11110 06-04

THREE STAGE FULL FREE-LIFT

06-04 G11110
KEY:
QTY
2 519517601 Cylinder Rod ................................................................................. 1 .. ..
2 519517603 Cylinder Rod ................................................................................. .. 1 ..
2 519517615 Cylinder Rod ................................................................................. .. .. 1
3 ..... Wiper Ring .................................................................................... 1 1 1
4 504143500 Gland ............................................................................................. 1 1 1
5 ..... Seal ............................................................................................... 1 1 1
6 ..... Back-up Ring ................................................................................. 1 1 1
7 ..... O-Ring ........................................................................................... 1 1 1
8 519477600 Piston ............................................................................................ 1 1 1
9 ..... Seal ............................................................................................... 1 1 1
10 502637902 Locknut .......................................................................................... 1 1 1
a 501802906 O-Ring ............................................................................................... 1 1 1
580023425 Kit-Seal .......................................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated

G11100 06-04


06-04 G11100


1 580055745 Capscrew ............................................................................................................ 2
2 580056005 Washer ............................................................................................................... 2
3 580056001 Nut ...................................................................................................................... 2
4 449001016 Capscrew ............................................................................................................ 2
5 449022013 Lockwasher ......................................................................................................... 2
6 520039885 Washer ............................................................................................................... 2
7 015627900 Grease Fitting ..................................................................................................... 2
8 900005215 Pin ....................................................................................................................... 2
9 900003275 Rod End (RH) ..................................................................................................... 2
11 518801677 Pin ....................................................................................................................... 2
11 015627900 Grease Fitting ..................................................................................................... 2
12 015420300 Cotter Pin ............................................................................................................ 2
13 504574267 Washer ............................................................................................................... 6
14 504229225 Bushing ............................................................................................................... 2
15 012828800 O-Ring ................................................................................................................ 2

G11111 06-04

TWO STAGE FULL FREE-LIFT

06-04 G11111
KEY:
QTY
2 519517601 Cylinder Rod ................................................................................. 1 .. ..
2 519517603 Cylinder Rod ................................................................................. .. 1 ..
2 519517615 Cylinder Rod ................................................................................. .. .. 1
3 ..... Wiper Ring .................................................................................... 1 1 1
4 504143500 Gland ............................................................................................. 1 1 1
5 ..... Seal ............................................................................................... 1 1 1
6 ..... Back-up Ring ................................................................................. 1 1 1
7 ..... O-Ring ........................................................................................... 1 1 1
8 519477600 Piston ............................................................................................ 1 1 1
9 ..... Seal ............................................................................................... 1 1 1
10 502637902 Locknut .......................................................................................... 1 1 1
a 501802906 O-Ring ............................................................................................... 1 1 1
580023425 Kit-Seal .......................................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated

G11098 06-04


06-04 G11098


1 580055745 Capscrew ............................................................................................................ 2
2 580056005 Washer ............................................................................................................... 2
3 580056001 Nut ...................................................................................................................... 2
4 449001016 Capscrew ............................................................................................................ 2
5 449022013 Lockwasher ......................................................................................................... 2
6 520039885 Washer ............................................................................................................... 2
7 015627900 Grease Fitting ..................................................................................................... 2
8 900005215 Pin ....................................................................................................................... 2
9 900003275 Rod End .............................................................................................................. 2
11 518801677 Pin ....................................................................................................................... 2
11 015627900 Grease Fitting ..................................................................................................... 2
12 015420300 Cotter Pin ............................................................................................................ 2
13 504574267 Washer ............................................................................................................... 6
14 504229225 Bushing ............................................................................................................... 2

G11182 03-07

FOUR STAGE FULL FREE-LIFT

03-07 G11182

580035369 Cylinder Assy (Group No. 8604719) ................................................................... 2
1 520041606 Tube Wldmt-Cylinder ...................................................................................... 1
2 519517615 Cylinder Rod ................................................................................................... 1
2 519517612 Cylinder Rod 6 FWD/4 BK Option .................................................................. 1
3 ..... Wiper Ring ...................................................................................................... 1
4 504143500 Gland .............................................................................................................. 1
5 ..... Seal ................................................................................................................ 1
6 ..... Back-up Ring .................................................................................................. 1
7 ..... O-Ring ............................................................................................................ 1
8 519477600 Piston ............................................................................................................. 1
9 ..... Seal ................................................................................................................ 1
10 502637902 Locknut ........................................................................................................... 1
a 501802906 O-Ring ................................................................................................................ 1
580023425 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Not Illustrated

G11183 03-07


03-07 G11183


1 580055745 Capscrew ............................................................................................................ 2
2 580056005 Washer ............................................................................................................... 2
3 580056001 Nut ...................................................................................................................... 2
4 449001016 Capscrew ............................................................................................................ 2
5 449022013 Lockwasher ......................................................................................................... 2
6 520039885 Washer ............................................................................................................... 2
7 015627900 Grease Fitting ..................................................................................................... 2
8 900005215 Pin ....................................................................................................................... 2
9 900003275 Rod End (RH) ..................................................................................................... 2
11 518801677 Pin ....................................................................................................................... 2
11 015627900 Grease Fitting ..................................................................................................... 2
12 015420300 Cotter Pin ............................................................................................................ 2
13 504574267 Washer ............................................................................................................... 6
14 504229225 Bushing ............................................................................................................... 2
15 580052277 Bushing (Mast Mounting) .................................................................................... 2

G11060 06-04
HYDRAULIC VALVE AND ATTACHING PARTS (FIGURE 6-12)

MANUAL

06-04 G11060

MANUAL

1 580003242 Capscrew ............................................................................................................ 2
2 580041699 Cover .................................................................................................................. 1
3 504871201 Stand Off ............................................................................................................. 1
4 504871206 Stand Off ............................................................................................................. 1
5 449001114 Capscrew ............................................................................................................ 2
6 580041701 Plate .................................................................................................................... 2
7 015414700 Cotter Pin ............................................................................................................ 4
8 518791602 Pin ....................................................................................................................... 4
9 504634200 Pin ....................................................................................................................... 1
10 015918200 Snap Ring ........................................................................................................... 2
11 449021002 Washer ............................................................................................................... AR
12 504230239 Spring ................................................................................................................. 1
13 504235252 Roll Pin ............................................................................................................... 1
14 504887200 Pin ....................................................................................................................... 1
15 504695203 Spacer ................................................................................................................ 2
16 504228208 Bracket ................................................................................................................ 5
17 449001023 Capscrew ............................................................................................................ 1
18 449021006 Washer ............................................................................................................... 1
19 449022013 Lockwasher ......................................................................................................... 1
20 449015044 Nut ...................................................................................................................... 1
21 504228261 Strip Seal (Rubber) ............................................................................................. 5
22 580052468 Hydraulic Control Valve (Two Function) ............................................................. 1
22 580052469 Hydraulic Control Valve (Three Function) ........................................................... 1
22 580052470 Hydraulic Control Valve (Four Function) ............................................................. 1
23 449001015 Capscrew ............................................................................................................ 1
24 449021006 Washer ............................................................................................................... 1
25 449022013 Lockwasher ......................................................................................................... 1
26 449015044 Nut ...................................................................................................................... 1
27 524163291 Bracket Wldmt .................................................................................................... 1
28 506726504 Stud .................................................................................................................... 1
29 449022018 Washer ............................................................................................................... 1
30 449015002 Nut ...................................................................................................................... 1
31 518791649 Shim (0.031 in.) .................................................................................................. 2
31 518791629 Shim (0.060 in.) .................................................................................................. 2
31 518791644 Shim (0.010 in.) .................................................................................................. 2

G11050 06-04
HANDLEVER (FIGURE 6-13)

06-04 G11050
HANDLEVER
1 580003242 Capscrew ............................................................................................................ 8
2 580041698 Cover (Upper) ..................................................................................................... 1
2 580051526 Plug (4 Function Lever Slot) ............................................................................... 1
3 504628701 Lever (Lift) ........................................................................................................... 1
4 504628702 Lever (Tilt) ........................................................................................................... 1
5 504628703 Lever (Aux 1) ...................................................................................................... 1
6 504628704 Lever (Last Function) .......................................................................................... 1
7 449001170 Capscrew ............................................................................................................ 4
8 449021003 Washer ............................................................................................................... 2
9 449022018 Washer ............................................................................................................... 4
10 449015002 Nut ...................................................................................................................... 4
11 504871207 Stand Off ............................................................................................................. 4
12 504871202 Stand Off ............................................................................................................. 4
13 449001114 Capscrew ............................................................................................................ 8
14 504919200 Knob ................................................................................................................... 1
15 015414700 Cotter Pin ............................................................................................................ 1
16 504920200 Rod ..................................................................................................................... 1
17 504901200 Latch ................................................................................................................... 1
18 506395532 Capscrew ............................................................................................................ 2
19 580019388 Lockwasher ......................................................................................................... 2
20 504673200 Plate .................................................................................................................... 2
21 449001170 Capscrew ............................................................................................................ 2
22 449021003 Washer ............................................................................................................... 2
23 449015135 Nut ...................................................................................................................... 2
24 504235252 Roll Pin ............................................................................................................... 2
25 504230239 Spring ................................................................................................................. 1
26 504632200 Pivot .................................................................................................................... 1
27 504631200 Crank .................................................................................................................. 1
28 504627200 Crank .................................................................................................................. 2
29 504695202 Spacer ................................................................................................................ 4
30 504693200 Link ..................................................................................................................... 4
31 015414700 Cotter Pin ............................................................................................................ 4
32 504574254 Pin ....................................................................................................................... 4
33 504629200 Rocker Arm ......................................................................................................... 2
34 504574255 Snap Ring ........................................................................................................... 4
35 504633200 Pin ....................................................................................................................... 2
36 502793901 Bushing ............................................................................................................... 8
37 580044046 Frame ................................................................................................................. 1
38 580034133 Nut ...................................................................................................................... 1
39 504900200 Stud .................................................................................................................... 1
40 014972900 Nut ...................................................................................................................... 1
41 580033881 Stand Off ............................................................................................................. 1
42 019921200 Fitting .................................................................................................................. 2
43 015026400 Lockwasher ......................................................................................................... 1
44 059079500 Capscrew ............................................................................................................ 1

G11061 06-04
ELECTRO-HYDRAULIC CONTROL VALVE (FIGURE 6-14)

06-04 G11061
ELECTRO-HYDRAULIC CONTROL VALVE

KEY:
A: Two Function
B: Three Function
C: Four Function
QTY
1 580052471 Hydraulic Control Valve ..................................................................... 1 .. ..
1 580052472 Hydraulic Control Valve ..................................................................... .. 1 ..
1 580052473 Hydraulic Control Valve ..................................................................... .. .. 1
2 524171318 Plate .................................................................................................. 1 .. ..
2 524171319 Plate .................................................................................................. .. 1 ..
2 524171320 Plate .................................................................................................. .. .. 1
3 062254800 Fitting ................................................................................................. 1 1 1
4 501967903 Fitting ................................................................................................. 1 1 1
5 052229600 Fitting ................................................................................................. 1 1 1
6 052643200 Connector .......................................................................................... 2 4 6
7 504228208 Bracket .............................................................................................. 3 3 3
8 504228261 Strip Seal (Rubber) ............................................................................ 3 3 3
9 449001114 Capscrew .......................................................................................... 1 1 1
10 449021003 Washer .............................................................................................. 1 1 1
11 449001415 Capscrew .......................................................................................... 2 2 2
12 504226242 Washer .............................................................................................. 2 2 2
13 449001023 Capscrew .......................................................................................... 3 3 3
14 449021006 Washer .............................................................................................. 3 3 3
15 449022013 Lockwasher ....................................................................................... 3 3 3
16 449015044 Nut ..................................................................................................... 3 3 3
17 277286800 Plate .................................................................................................. 1 1 1
18 580043738 Washer .............................................................................................. 2 2 2
19 580043744 Rod .................................................................................................... .. .. 1
20 580043740 Screw ................................................................................................ .. 2 ..
21 580043745 Nut ..................................................................................................... .. .. 1
22 580047776 Block (Assembly) ............................................................................... 1 1 1
23 580047778 Valve Section (Tilt) (FG11113 [Page 6-34])..................................... 1 1 1
24 580048535 Valve Section (Auxiliary One) (FG11114 [Page 6-36]).................... .. 1 1
25 580053135 Valve Section (Auxiliary Two) (FG11148 [Page 6-38]).................... .. .. 1
26 580041208 Fitting (Diagnostic) ............................................................................ 1 1 1
a 580049733 Fitting ................................................................................................. 1 1 1
FOOTNOTES:
a Not Illustrated

G11980 10-08
ELECTRO-HYDRAULIC MAIN CONTROL VALVE SECTION (FIGURE 6-15)

10-08 G11980
ELECTRO-HYDRAULIC MAIN CONTROL VALVE SECTION

1 580047776 Block (Assembly) ................................................................................................ 1
2 580043824 Solenoid Valve ............................................................................................... 2
2 580032828 Magnet ....................................................................................................... 1
2 580046850 O-Ring ........................................................................................................ 1
2 580046849 O-Ring ........................................................................................................ 1
3 580043766 Piston ............................................................................................................. 1
4 580043768 Spring Guide .................................................................................................. 1
5 580043769 Spring ............................................................................................................. 1
6 580043770 Friction Disk .................................................................................................... 1
7 ..... Ring ................................................................................................................ 1
8 580043774 Screw ............................................................................................................. 1
9 ..... Lock ................................................................................................................ 1
10 ..... Screw ............................................................................................................. 1
11 580043765 Plug ................................................................................................................ 1
12 580043764 Ring ................................................................................................................ 1
13 580043763 Spring ............................................................................................................. 1
14 580043762 Cylinder .......................................................................................................... 1
15 580043891 O-Ring ............................................................................................................ 2
16 580043889 O-Ring ............................................................................................................ 1
17 580043892 Plug ................................................................................................................ 1
18 580043892 Plug ................................................................................................................ 1
19 580043893 Ball ................................................................................................................. 1
20 580043904 Ring ................................................................................................................ 1
21 580044857 Stop ................................................................................................................ 1
22 580044082 Stud ................................................................................................................ 2

G11113 06-04
ELECTRO-HYDRAULIC TILT VALVE SECTION (FIGURE 6-16)

06-04 G11113
ELECTRO-HYDRAULIC TILT VALVE SECTION

580047778 Valve Section ...................................................................................................... 1
1 580047779 Solenoid ......................................................................................................... 2
2 580043799 Ring ............................................................................................................ 4
3 580043808 Retaining Ring ............................................................................................ 2
4 580032828 Magnet ....................................................................................................... 2
5 580043802 Capscrew ................................................................................................... 8
6 580043801 Plate ........................................................................................................... 2
7 580043795 Plate ............................................................................................................... 1
8 580043793 Capscrew ....................................................................................................... 2
9 580044881 Spring ............................................................................................................. 1
10 580043792 Piston ............................................................................................................. 1
11 a 580043889 O-Ring ............................................................................................................ 1
12 a 580043891 O-Ring ............................................................................................................ 3
13 580043794 Shuttle Valve .................................................................................................. 1
14 580043789 Spool .............................................................................................................. 1
15 a. . . . . O-Ring ............................................................................................................ 2
16 580043790 Sleeve ............................................................................................................ 1
17 580043791 Spring ............................................................................................................. 1
18 a. . . . . O-Ring ............................................................................................................ 4
19 580043803 Valve .............................................................................................................. 1
20 580043761 Screw ............................................................................................................. 2
21 580043809 Pin .................................................................................................................. 4
22 a. . . . . O-Ring ............................................................................................................ 4
23 ..... Valve Block ..................................................................................................... 1
580043804 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Part of Seal Kit 1544781

G11114 06-04
ELECTRO-HYDRAULIC AUXILIARY ONE VALVE SECTION (FIGURE 6-17)

06-04 G11114
ELECTRO-HYDRAULIC AUXILIARY ONE VALVE SECTION

580048535 Valve Section ...................................................................................................... 1
1 580047779 Solenoid .............................................................................................................. 1
2 580043799 Ring .................................................................................................................... 1
3 ..... Solenoid Coil ....................................................................................................... 2
4 580043802 Capscrew ............................................................................................................ 8
5 580043801 Plate .................................................................................................................... 2
6 580043753 Pin ....................................................................................................................... 2
7 580043821 Cap ..................................................................................................................... 2
8 ..... O-Ring ................................................................................................................ 2
9 580043793 Capscrew ............................................................................................................ 1
10 580043795 Plate .................................................................................................................... 1
11 580044881 Spring ................................................................................................................. 1
12 580043792 Piston .................................................................................................................. 1
13 580043804 Kit-Seal ............................................................................................................... 1
13 580043889 O-Ring ............................................................................................................ 1
14 580043891 O-Ring ............................................................................................................ 3
15 580043805 Spool ................................................................................................................... 1
16 ..... O-Ring ................................................................................................................ 4
17 580047781 Valve Block ......................................................................................................... 1
18 580043761 Screw .................................................................................................................. 2
19 580043809 Pin ....................................................................................................................... 2
20 ..... O-Ring ................................................................................................................ 4

G11148 03-07
ELECTRO-HYDRAULIC AUXILIARY TWO VALVE SECTION (FIGURE 6-18)

03-07 G11148
ELECTRO-HYDRAULIC AUXILIARY TWO VALVE SECTION

580048535 Valve Section ...................................................................................................... 1
1 580047779 Solenoid .............................................................................................................. 1
2 580043799 Ring .................................................................................................................... 1
3 ..... Solenoid Coil ....................................................................................................... 2
4 580043802 Capscrew ............................................................................................................ 8
5 580043801 Plate .................................................................................................................... 2
6 580043791 Spring ................................................................................................................. 2
7 580043821 Cap ..................................................................................................................... 2
8 ..... O-Ring ................................................................................................................ 2
9 580043793 Capscrew ............................................................................................................ 1
10 580043795 Plate .................................................................................................................... 1
11 580044881 Spring ................................................................................................................. 1
12 580043792 Piston .................................................................................................................. 1
13 580043804 Kit-Seal ............................................................................................................... 1
13 580043889 O-Ring ............................................................................................................ 1
14 580043891 O-Ring ............................................................................................................ 3
15 580043805 Spool ................................................................................................................... 1
16 ..... O-Ring ................................................................................................................ 4
17 580047781 Valve Block ......................................................................................................... 1
18 580043761 Screw .................................................................................................................. 2
19 580043809 Pin ....................................................................................................................... 2
20 ..... O-Ring ................................................................................................................ 4

G11152 10-04
ELECTRO-HYDRAULIC JOYSTICK (FIGURE 6-19)

10-04 G11152
ELECTRO-HYDRAULIC JOYSTICK
1 580068624 Joystick (Three Function) ................................................................................... 1
1 580068625 Joystick (Four Function) ..................................................................................... 1
2 580054585 Bracket ................................................................................................................ 1
3 449021003 Washer ............................................................................................................... 4
4 449022018 Washer ............................................................................................................... 4
5 449015002 Nut ...................................................................................................................... 4
580068314 Wire Harness (Joystick) (Not Illustrated) ............................................................ 1

G11115 06-04
HYDRAULIC HOSE AND FITTINGS (FIGURE 6-20)

ELECTRO

06-04 G11115

ELECTRO
KEY:
A: Two Function
B: Three Function
C: Four Function
QTY
1 502654912 Hose Assy ......................................................................................... 1 1 1
1 518792674 Hose Assy (Option) ........................................................................... 1 1 1
2 b 580051162 Hose Assy ......................................................................................... 1 1 1
2 c 580065085 Hose Assy ......................................................................................... 1 1 1
3 524211424 Hose Assy ......................................................................................... 1 1 1
4 524191518 Hose Assy ......................................................................................... 1 1 1
5 580041338 Hose .................................................................................................. 1 1 1
6 580041329 Plate .................................................................................................. .. 1 1
7 449001040 Capscrew .......................................................................................... .. 2 2
8 449021006 Washer .............................................................................................. .. 2 2
9 504785209 Fastener ............................................................................................ .. 2 2
10 019899200 Fitting ................................................................................................. .. 2 4
11 580050232 Hose Assy ......................................................................................... .. 1 1
12 580050231 Hose Assy ......................................................................................... .. 1 1
13 580050234 Hose Assy ......................................................................................... .. .. 1
14 580050233 Hose Assy ......................................................................................... .. .. 1
15 449022013 Lockwasher ....................................................................................... .. 2 2
a 900015239 Clamp (Option) .................................................................................. 1 1 1
a 312850032 Strap Clamp (Option) ........................................................................ 1 1 1
FOOTNOTES:
b → 4/2006

G11002 06-04
HYDRAULIC TANK ASSEMBLY (FIGURE 6-21)

06-04 G11002
HYDRAULIC TANK ASSEMBLY

1 580034992 Hydraulic Tank .................................................................................................... 1
2 524180977 Dipstick and Breather ......................................................................................... 1
3 524143330 Hydraulic Filter .................................................................................................... 1
3 524148312 Filter Element ................................................................................................. 1
3 580074809 Gasket ............................................................................................................ 1
4 580039074 Switch (Oil Level) ................................................................................................ 1
5 316441036 Fitting .................................................................................................................. 1
6 059726400 Fitting .................................................................................................................. 1
7 449001415 Capscrew ............................................................................................................ 2
8 449001014 Screw .................................................................................................................. 2
9 449022016 Lockwasher ......................................................................................................... 4
10 449021001 Washer ............................................................................................................... 4
11 449022021 Washer ............................................................................................................... 3
12 580008220 Capscrew ............................................................................................................ 3
13 580050217 Wire .................................................................................................................... 1

G11706 08-07
MANUAL CONTROL VALVE (FIGURE 6-22)

08-07 G11706
MANUAL CONTROL VALVE

580052468 Hydraulic Control Valve (Two Function) ............................................................. 1
580052469 Hydraulic Control Valve (Three Function) ........................................................... 1
580052470 Hydraulic Control Valve (Four Function) ............................................................. 1
1 504230296 Kit-Tie Rod ..................................................................................................... 1
2 580041208 Fitting (Diagnostic) ......................................................................................... 1
3 580049733 Fitting .............................................................................................................. 1
4 580044183 Valve Section (FG11707 [Page 6-48]).......................................................... 1
6 580054642 Relief Valve .................................................................................................... 1
a 504232220 Kit-Seal ....................................................................................................... 1
a 580084781 Kit-Seal ....................................................................................................... 1
10 580044189 Relief Valve .................................................................................................... 1
a 580047139 Kit-Switch (Lift Section) .................................................................................. 1
a 505967575 O-Ring ........................................................................................................ 1
a 502635907 Screw ......................................................................................................... 2
a 520292811 Wiper .......................................................................................................... 1
a 580004704 Microswitch ................................................................................................ 2
a 580047140 Kit-Switch (Tilt Section) .................................................................................. 2
a 505967575 O-Ring ........................................................................................................ 1
a 502635907 Screw ......................................................................................................... 2
a 520292811 Wiper .......................................................................................................... 1
a 580004704 Microswitch ................................................................................................ 1
a 580048438 Kit-Seal ........................................................................................................... 1
a 520292811 Wiper .......................................................................................................... 8
a 012823300 O-Ring ........................................................................................................ 5
a 505967575 O-Ring ........................................................................................................ 8
a 580062136 Plate ............................................................................................................... 1
a 580062132 Seal ................................................................................................................ 1
a 580062134 Seal ................................................................................................................ 1
a 580062133 Seal ................................................................................................................ 1
FOOTNOTES:
a Not Illustrated

G11707 05-07
INLET SECTION (FIGURE 6-23)

MANUAL HYDRAULIC CONTROL VALVE — 3 FUNCTION

05-07 G11707
INLET SECTION
MANUAL HYDRAULIC CONTROL VALVE – 3 FUNCTION

580044183 Valve Section ................................................................................................. 1
1 052643400 Connector ................................................................................................... 1
2 062254800 Fitting ......................................................................................................... 1
3 580054926 Fitting ......................................................................................................... 1
4 449015044 Nut .............................................................................................................. 2
5 449022013 Lockwasher ................................................................................................ 2
6 449021006 Washer ....................................................................................................... 4
7 449001015 Capscrew ................................................................................................... 2
a 580052730 Insert .......................................................................................................... 1
a 061643400 Plug ............................................................................................................ 1
a 056363300 O-Ring ................................................................................................... 1
FOOTNOTES:
a Not Illustrated

G11708 05-07
LIFT SECTION (FIGURE 6-24)


05-07 G11708
LIFT SECTION

580046267 Valve Section ................................................................................................. 1
1 052643300 Fitting ......................................................................................................... 1
2 015414700 Cotter Pin ................................................................................................... 1
3 449021002 Washer ....................................................................................................... 1
4 518791602 Pin .............................................................................................................. 1
a 580052731 Plug ............................................................................................................ 1
a 505967575 O-Ring ........................................................................................................ 1
a 012823300 O-Ring ........................................................................................................ 1
a 502635907 Screw ......................................................................................................... 2
a 504230234 Poppet ........................................................................................................ 1
a 504230282 Cap ............................................................................................................. 1
a 520292811 Wiper .......................................................................................................... 1
a 504234226 Capscrew ................................................................................................... 2
a 504230255 Spring ......................................................................................................... 1
a 580004704 Microswitch ................................................................................................ 2
a 580062238 Spool .......................................................................................................... 1
a 505967575 O-Ring ................................................................................................... 1
a 504230246 Plate ....................................................................................................... 1
a 520292811 Wiper ..................................................................................................... 1
a 504230236 Spring Seat ............................................................................................ 2
a 504230204 Spring .................................................................................................... 1
a 580056022 Spool End .............................................................................................. 1
FOOTNOTES:
a Not Illustrated

G11709 05-07
TILT SECTION (FIGURE 6-25)


05-07 G11709
TILT SECTION

580046268 Valve Section ................................................................................................. 1
1 449015044 Nut .............................................................................................................. 1
2 122310101 Fitting ......................................................................................................... 1
3 015414700 Cotter Pin ................................................................................................... 1
4 449021002 Washer ....................................................................................................... 1
5 518791602 Pin .............................................................................................................. 1
6 580041208 Fitting (Diagnostic) ..................................................................................... 1
a 580052732 Insert .......................................................................................................... 2
a 505967575 O-Ring ........................................................................................................ 1
a 012823300 O-Ring ........................................................................................................ 1
a 502635907 Screw ......................................................................................................... 2
a 504230234 Poppet ........................................................................................................ 1
a 504230282 Cap ............................................................................................................. 1
a 520292811 Wiper .......................................................................................................... 1
a 504234226 Capscrew ................................................................................................... 2
a 504230255 Spring ......................................................................................................... 1
a 580004704 Microswitch ................................................................................................ 1
a 580044191 Plug ............................................................................................................ 2
a 580062247 Spool .......................................................................................................... 1
a 505967575 O-Ring ................................................................................................... 1
a 504230246 Plate ....................................................................................................... 1
a 520292811 Wiper ..................................................................................................... 1
a 504230236 Spring Seat ............................................................................................ 2
a 580063283 Spring .................................................................................................... 1
a 203077700 Capscrew ............................................................................................... 1
a 580056877 Spool End .............................................................................................. 1
a 062128400 O-Ring ................................................................................................................ 1
a 504230205 Spool End ........................................................................................................... 1
FOOTNOTES:
a Not Illustrated

G11710 05-07
AUXILIARY ONE AND TWO SECTIONS (FIGURE 6-26)

MANUAL HYDRAULIC CONTROL VALVE — THREE FUNCTION

05-07 G11710

MANUAL HYDRAULIC CONTROL VALVE – THREE FUNCTION

580046269 Valve Section ................................................................................................. 1
1 055746400 Fitting ......................................................................................................... 2
2 015414700 Cotter Pin ................................................................................................... 1
3 449021002 Washer ....................................................................................................... 1
4 518791602 Pin .............................................................................................................. 1
a 505967575 O-Ring ........................................................................................................ 1
a 012823300 O-Ring ........................................................................................................ 1
a 502635907 Screw ......................................................................................................... 2
a 504230234 Poppet ........................................................................................................ 1
a 504230282 Cap ............................................................................................................. 1
a 520292811 Wiper .......................................................................................................... 1
a 504234226 Capscrew ................................................................................................... 2
a 504230255 Spring ......................................................................................................... 1
a 580004704 Microswitch ................................................................................................ 1
a 580062237 Spool .......................................................................................................... 1
a 505967575 O-Ring ................................................................................................... 1
a 504230246 Plate ....................................................................................................... 1
a 520292811 Wiper ..................................................................................................... 1
a 504230204 Spring .................................................................................................... 1
a 580056022 Spool End .............................................................................................. 1
FOOTNOTES:
a Not Illustrated

G11711 05-07
OUTLET SECTION (FIGURE 6-27)


05-07 G11711
OUTLET SECTION

580044184 Valve Section ................................................................................................. 1
1 449015044 Nut .............................................................................................................. 1
2 449022013 Lockwasher ................................................................................................ 1
3 449021006 Washer ....................................................................................................... 2
4 449001015 Capscrew ................................................................................................... 1

G11711 05-07
NOTES

SECTION 7
7 MAST-TWO STAGE LIMITED FREE-LIFT

CONTENTS
SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
HEADER HOSE
INNER MAST
MAIN LIFT ASSEMBLY
MAIN LIFT CYLINDER
LH - B661 (10/2005 →) .............................................................................................................................. 7-12
RH - B661 (10/2005 →) .............................................................................................................................. 7-10
OUTER MAST

G11245 03-07
OUTER MAST (FIGURE 7-1)

TWO STAGE LIMITED FREE-LIFT — B661 (10/2005 →)

03-07 G11245
OUTER MAST
TWO STAGE LIMITED FREE-LIFT – B661 (10/2005 →)
B661
LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2692 mm 2992 mm 3192 mm 3792 mm
ITEM 1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
Mast B661 B661 B661 B661
Group Number 2692 2992 3192 3792
Mast Assy 580064441 580064444 580064446 580064450
1 Outer Mast 580088539 580067936 580088540 580067940

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 504075764 Wear Strip ...................................................................................................... 2
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 012824300 O-Ring ............................................................................................................ 4
6 520036852 Load Roller ..................................................................................................... 2
6 520052899 Load Roller (Optional) .................................................................................... 2
6 580001430 Load Roller (Alternate Part) ............................................................................ 2
7 015916300 Snap Ring ....................................................................................................... 2
8 504233232 Shim (0.020 in.) .............................................................................................. AR
9 900003277 Bushing .......................................................................................................... 2
10 580052791 Stubshaft ........................................................................................................ 2
12 580052276 Shim .................................................................................................................... 6
a 015630900 Grease Fitting ................................................................................................. 2
a 150127005 Fitting .............................................................................................................. 2
FOOTNOTES:
a Not Illustrated b Refer to Table

G11246 03-07
INNER MAST (FIGURE 7-2)


03-07 G11246
INNER MAST
B661

ITEM 1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
Mast B661 B661 B661 B661
Group Number 2692 2992 3192 3792
Mast Assy 580064441 580064444 580064446 580064450
1 Inner Mast 504067766 504067736 504067709 504067770

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 504281794 Chain Sheave ................................................................................................. 2
4 504282703 Chain Sheave ............................................................................................. 1
5 520040899 Ball Bearing .................................................................................................... 1
6 500343914 Snap Ring ....................................................................................................... 1
7 500227910 Snap Ring ....................................................................................................... 2
8 520036852 Load Roller ..................................................................................................... 2
9 015916300 Snap Ring ....................................................................................................... 2
10 504233232 Shim (0.020 in.) .............................................................................................. AR
FOOTNOTES:
a Refer to Table

G11247 03-07
MAIN LIFT ASSEMBLY (FIGURE 7-3)


03-07 G11247
MAIN LIFT ASSEMBLY

B661

ITEM 1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
Mast B661 B661 B661 B661
Group Number 2692 2992 3192 3792
1 Chain 900002253 504064784 518791609 504065747

1 a. . . . . Chain .................................................................................................................. 2
2 015415900 Cotter Pin ............................................................................................................ 2
3 580033718 Pin ....................................................................................................................... 2
4 518801644 Chain Anchor ...................................................................................................... 2
5 504064758 Ring .................................................................................................................... 2
6 504234266 Nut ...................................................................................................................... 2
7 ..... Main Lift Cylinder (LH) ........................................................................................ 1
8 504236253 Washer ............................................................................................................... 1
9 524141842 Fitting .................................................................................................................. 1
9 580019387 O-Ring ............................................................................................................ 1
9 052645400 O-Ring ............................................................................................................ 1
10 504075776 Spring ................................................................................................................. 1
11 580055736 Capscrew ............................................................................................................ 2
12 520044803 Housing (Lowering Control) ................................................................................ 1
13 580068094 Hose Assy ........................................................................................................... 2
14 580039183 Fitting .................................................................................................................. 1
14 580019387 O-Ring ............................................................................................................ 1
14 052645400 O-Ring ............................................................................................................ 1
15 580055651 Nut ...................................................................................................................... 2
16 524141846 Lowering Control Valve ....................................................................................... 1
16 580019387 O-Ring ............................................................................................................ 1
16 052645600 O-Ring ............................................................................................................ 1
17 580019838 Fitting .................................................................................................................. 1
17 580019387 O-Ring ............................................................................................................ 1
17 052645400 O-Ring ............................................................................................................ 1
18 580056465 Fitting .................................................................................................................. 1
18 580019387 O-Ring ............................................................................................................ 1
18 052645400 O-Ring ............................................................................................................ 1
19 ..... Main Lift Cylinder (RH) ....................................................................................... 1
20 580056001 Nut ...................................................................................................................... 2
21 580056005 Washer ............................................................................................................... 4
22 504064739 Spacer ................................................................................................................ 2
23 580055976 Capscrew ............................................................................................................ 2
24 504064769 Washer (0.010 in.) .............................................................................................. AR
24 504069791 Washer (0.030 in.) .............................................................................................. AR
24 504069702 Washer (0.060 in.) .............................................................................................. AR
25 504064767 Washer (0.060 in.) .............................................................................................. 2
26 500227907 Snap Ring ........................................................................................................... 2

G11247 03-07
FOOTNOTES:
a Refer to Table

03-07 G11247
NOTES

G11248 03-06
MAIN LIFT CYLINDER (FIGURE 7-4)

RH — B661 (10/2005 →)

03-06 G11248
MAIN LIFT CYLINDER

RH – B661 (10/2005 →)
B661

1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
ITEM Mast B661 B661 B661 B661
Group Number 2692 2992 3192 3792
Cylinder
8601653 8601656 8601658 8601664
Group Number
Cylinder Assy 519524653 519524656 519524658 519524664
1 Tube Wldmt- 519523653 519523656 519523658 519523664
Cylinder
2 Cylinder Rod 519521603 519521606 519521608 519521614

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 506845500 Gland .............................................................................................................. 1
4 518794659 Wear Ring ...................................................................................................... 1
5 504235239 Check Valve ................................................................................................... 1
6 504148200 Washer ........................................................................................................... 1
7 501850904 Snap Ring ....................................................................................................... 1
8 580011167 O-Ring ............................................................................................................ 1
9 504163200 Rod Wiper ...................................................................................................... 1
10 502787901 Rod Seal ......................................................................................................... 1
11 012825700 O-Ring ............................................................................................................ 1
12 504153200 Rod Seal ......................................................................................................... 2
13 504154200 Back-Up Ring ................................................................................................. 1
14 504024201 Wear Ring ...................................................................................................... 1
505136043 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

G11249 03-07

LH — B661 (10/2005 →)

03-07 G11249
MAIN LIFT CYLINDER

LH – B661 (10/2005 →)
B661

1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
ITEM Mast B661 B661 B661 B661
Group Number 2692 2992 3192 3792
Cylinder
8601603 8601606 8601608 8601614
Group Number
Cylinder Assy 519524603 519524606 519524608 519524614
1 Tube Wldmt- 519523603 519523606 519523608 519523614
Cylinder
2 Cylinder Rod 519521603 519521606 519521608 519521614

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 506845500 Gland .............................................................................................................. 1
4 518794659 Wear Ring ...................................................................................................... 1
5 504235239 Check Valve ................................................................................................... 1
6 504148200 Washer ........................................................................................................... 1
7 501850904 Snap Ring ....................................................................................................... 1
8 580011167 O-Ring ............................................................................................................ 1
9 504163200 Rod Wiper ...................................................................................................... 1
10 502787901 Rod Seal ......................................................................................................... 1
11 012825700 O-Ring ............................................................................................................ 1
12 504153200 Rod Seal ......................................................................................................... 1
13 504154200 Back-Up Ring ................................................................................................. 2
14 504024201 Wear Ring ...................................................................................................... 1
505136043 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

G11250 03-07
HEADER HOSE (FIGURE 7-6)


03-07 G11250
HEADER HOSE
B661

ITEM 1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
Mast B661 B661 B661 B661
Group Number 2692 2992 3192 3792
20 Hose Assy 580080204 580080209 580080211 580080217
KEY:
A: Three Functions
B: Four Functions
QTY
1 aeg 524147863 Hose Assy .................................................................................................. 2 4
1 beg 524147866 Hose Assy .................................................................................................. 2 4
1 ceg 524147868 Hose Assy .................................................................................................. 2 4
1 deg 524147874 Hose Assy .................................................................................................. 2 4
2 580055735 Capscrew ................................................................................................... 4 8
3 505962578 Clamp ......................................................................................................... 2 4
4 580055651 Nut .............................................................................................................. 6 6
5 504069707 Bracket (RH) .............................................................................................. 1 1
5 504069711 Bracket (LH) ............................................................................................... .. 1
6 524141696 Hose Clamp ............................................................................................... 3 5
7 580045653 Clamp ......................................................................................................... 5 9
8 504068794 Clamp ......................................................................................................... 1 2
9 580055989 Capscrew ................................................................................................... 2 4
11 580066000 Bracket ....................................................................................................... 1 2
12 580055983 Capscrew ................................................................................................... 2 4
13 580055977 Capscrew ................................................................................................... 1 2
14 580055649 Lockwasher ................................................................................................ 1 2
15 505961568 Stubshaft .................................................................................................... 1 2
16 580023124 Hose Sheave .............................................................................................. 1 2
17 505962533 Spacer ........................................................................................................ 1 2
18 504070716 Washer ....................................................................................................... 2 4
19 f 580064989 Hose Assy .................................................................................................. 2 4
20 e. . . . . Hose Assy .................................................................................................. 2 4
FOOTNOTES:
a B661-2692 e Refer to Table
b B661-2992 f Replace with Item 20
c B661-3192 g Service with Item 20
d B661-3792

G11115 06-04

TWO STAGE LIMITED FREE-LIFT (→ 10/2005)

06-04 G11115
OUTER MAST
A661

ITEM 1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
Mast A661 A661 A661 A661
Group Number 2692 2992 3192 3792
Mast Assy 580036132 580036135 580036137 580036143
1 Outer Mast 580036205 580036171 580036173 580036178

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 504075764 Wear Strip ...................................................................................................... 2
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 012824300 O-Ring ............................................................................................................ 4
6 520036852 Load Roller ..................................................................................................... 2
7 015916300 Snap Ring ....................................................................................................... 2
8 504233232 Shim (0.020 in.) .............................................................................................. AR
9 900003277 Bushing .......................................................................................................... 2
10 580052791 Stubshaft ........................................................................................................ 2
a 015630900 Grease Fitting ................................................................................................. 2
12 580052276 Shim .................................................................................................................... 6
FOOTNOTES:

G11116 06-04


06-04 G11116
INNER MAST
A661

ITEM 1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
Mast A661 A661 A661 A661
Group Number 2692 2992 3192 3792
Mast Assy 580036132 580036135 580036137 580036143
1 Inner Mast 504067766 504067736 504067709 504067770

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 520036852 Load Roller ..................................................................................................... 2
3 520052899 Load Roller ..................................................................................................... 2
4 015916300 Snap Ring ....................................................................................................... 2
5 504233232 Shim (0.020 in.) .............................................................................................. AR
6 500227910 Snap Ring ....................................................................................................... 2
7 504281794 Chain Sheave ................................................................................................. 2
8 504282703 Chain Sheave ............................................................................................. 1
9 520040899 Ball Bearing ................................................................................................ 1
10 500343914 Snap Ring .................................................................................................. 1
FOOTNOTES:
a Refer to Table

G11117 06-04


06-04 G11117
MAIN LIFT ASSEMBLY

A661

ITEM 1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
Mast A661 A661 A661 A661
Group Number 2692 2992 3192 3792
25 Chain 900002253 504064784 518791609 504065747

1 ..... Lift Cylinder (LH) ................................................................................................. 1
2 ..... Lift Cylinder (RH) ................................................................................................ 1
3 504234266 Nut ...................................................................................................................... 2
4 502566903 Washer ............................................................................................................... 2
5 449001068 Capscrew ............................................................................................................ 2
6 502566902 Washer ............................................................................................................... 4
7 504064739 Spacer ................................................................................................................ 2
8 909882405 Nut ...................................................................................................................... 2
9 052229600 Fitting .................................................................................................................. 2
9 052645400 O-Ring ............................................................................................................ 1
10 052645600 O-Ring ................................................................................................................ 1
11 a 504064742 Housing (Optional) .............................................................................................. 1
12 449001050 Capscrew ............................................................................................................ 2
13 504230271 Nut ...................................................................................................................... 2
14 501801901 Fitting .................................................................................................................. 1
15 504075776 Spring ................................................................................................................. 1
16 504236253 Washer ............................................................................................................... 1
17 504064729 Fitting .................................................................................................................. 1
17 052645400 O-Ring ................................................................................................................ 1
18 c 080437000 Plug (Optional) .................................................................................................... 1
18 c 052645500 O-Ring (Optional) ................................................................................................ 1
19 500227907 Snap Ring ........................................................................................................... 2
20 504064767 Washer (0.060 in.) .............................................................................................. 2
21 504064769 Washer (0.010 in.) .............................................................................................. AR
21 504069702 Washer (0.060 in.) .............................................................................................. AR
21 504069791 Washer (0.030 in.) .............................................................................................. AR
22 580033718 Pin ....................................................................................................................... 2
23 015415900 Cotter Pin ............................................................................................................ 2
24 518801644 Chain Anchor ...................................................................................................... 2
25 b. . . . . Chain .................................................................................................................. 2
26 518803629 Hose Assy ........................................................................................................... 2
27 053349600 Fitting .................................................................................................................. 1
FOOTNOTES:
a Must Use With Item 18 c Use With 504064742
b Refer to Table

G11118 06-04


06-04 G11118
MAIN LIFT CYLINDER

LEFT HAND

1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
ITEM Mast A661 A661 A661 A661
Group Number 2692 2992 3192 3792
Cylinder
8601603 8601606 8601608 8601614
Group Number
Cylinder Assy 519524603 519524606 519524608 519524614
7 Cylinder Rod 519521603 519521606 519521608 519521614
15 Tube Wldmt- 519523603 519523606 519523608 519523614
Cylinder
RIGHT HAND

1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
Group Number 2692 2992 3192 3792
Cylinder
8601653 8601656 8601658 8601664
Group Number
Cylinder Assy 519524653 519524656 519524658 519524664
7 Cylinder Rod 519521603 519521606 519521608 519521614
15 Tube Wldmt- 519523653 519523656 519523658 519523664
Cylinder

b. . . . . Cylinder Assy ...................................................................................................... 1
1 504163200 Rod Wiper ...................................................................................................... 1
2 504154200 Back-Up Ring ................................................................................................. 1
3 502787901 Rod Seal ......................................................................................................... 1
4 506845500 Gland .............................................................................................................. 1
5 012825700 O-Ring ............................................................................................................ 1
6 518794659 Wear Ring ...................................................................................................... 1
7 b. . . . . Cylinder Rod ................................................................................................... 1
8 504154200 Back-Up Ring ................................................................................................. 1
9 504153200 Rod Seal ......................................................................................................... 1
10 504024201 Wear Ring ...................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
12 504232230 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
13 504233257 Washer (Option) ............................................................................................. 1
14 501850904 Snap Ring ....................................................................................................... 1
15 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
ac 505657521 Spacer ................................................................................................................ 1

G11118 06-04
MAIN LIFT CYLINDER

505136043 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Not Illustrated c Used with A661-4292
b Refer to Table

06-04 G11119
CARRIAGE (FIGURE 7-11)


580035910 Carriage .............................................................................................................. 1
1 580035916 Carriage Wldmt .............................................................................................. 1
2 504066700 Stubshaft .................................................................................................... 6
3 015916300 Snap Ring ....................................................................................................... 6
3 449029011 Snap Ring (Optional) ...................................................................................... 6
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504235278 Spacer ............................................................................................................ 2
6 520036852 Load Roller ..................................................................................................... 6
7 505978544 Chain Anchor (Dual Hole) .............................................................................. 2
7 580027878 Chain Anchor (Single Hole) (Optional) ........................................................... 2
8 504075781 Pin .................................................................................................................. 2
9 500227907 Snap Ring ....................................................................................................... 4
10 580033718 Pin .................................................................................................................. 2
11 015415900 Cotter Pin ....................................................................................................... 2

G11120 06-04


06-04 G11120
HEADER HOSE
A661

ITEM 1 2 3 4 (106.0 in.) (117.8 in.) (125.7 in.) (149.3 in.)
Mast A661 A661 A661 A661
Group Number 2692 2992 3192 3792
1 Hose Assy 580050796 580050800 580050802 580050808
KEY:
A: Three Function
B: Four Function
QTY
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 504068704 Hose Clamp ............................................................................................... 2 4
3 505965599 Clamp ......................................................................................................... 1 2
4 449001028 Capscrew ................................................................................................... 4 4
5 504069707 Bracket (RH) .............................................................................................. 1 ..
6 504069711 Bracket (LH) ............................................................................................... .. 1
7 504230271 Nut .............................................................................................................. 6 6
8 505962571 Bracket ....................................................................................................... 1 1
9 505961568 Stubshaft .................................................................................................... 1 1
10 580023124 Hose Sheave .............................................................................................. 1 1
11 504070716 Washer ....................................................................................................... 2 2
12 504231270 Nut .............................................................................................................. 2 2
13 449001389 Capscrew ................................................................................................... 1 1
14 504068794 Clamp ......................................................................................................... 1 1
15 449022017 Lockwasher ................................................................................................ 1 1
16 449001072 Capscrew ................................................................................................... 2 2
17 449001272 Capscrew ................................................................................................... 2 2
18 504068704 Hose Clamp ............................................................................................... 4 8
19 505962578 Clamp ......................................................................................................... 2 2
20 505965586 Clamp ......................................................................................................... 2 4
21 500403901 Strap ........................................................................................................... 2 2
22 505962533 Spacer ........................................................................................................ 1 1
23 019905000 Nut .............................................................................................................. 2 2
FOOTNOTES:
a Refer to Table

G11120 06-04
NOTES

SECTION 8
8 MAST-THREE STAGE FULL FREE-LIFT

CONTENTS
SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-20
FREE-LIFT
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-16
FREE-LIFT CYLINDER
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-18
HEADER HOSE
THREE STAGE - B662 (10/2005 ↔ 6/2006) ............................................................................................. 8-22
THREE STAGE - B662 (6/2006 →) ........................................................................................................... 8-26
THREE STAGE FULL FREE-LIFT (→ 6/2006) .......................................................................................... 8-50
INNER MAST
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-6
INTERMEDIATE MAST
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-4
MAIN LIFT ASSEMBLY
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-8
MAIN LIFT CYLINDER
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-12
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-14
OUTER MAST
THREE STAGE - B662 (10/2005 →) ......................................................................................................... 8-2

G11260 03-07

THREE STAGE — B662 (10/2005 →)

03-07 G11260
OUTER MAST
THREE STAGE – B662 (10/2005 →)
B662

DESCRIPTION 4410 mm 4710 mm 4860 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (191.3 in.) (197.2 in.) (215.0 in.)
Mast B662 B662 B662 B662 B662
Group Number 4410 4710 4860 5010 5460
Mast Assy 580061977 580061979 580061980 580061981 580061984
1 Outer Mast 580067936 580088540 580067938 580067939 580067940

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 504075764 Wear Strip ...................................................................................................... 2
6 015916300 Snap Ring ....................................................................................................... 2
7 504233232 Shim (0.020 in.) .............................................................................................. AR
8 520036852 Load Roller ..................................................................................................... 2
9 900003277 Bushing .......................................................................................................... 2
10 580052791 Stubshaft ........................................................................................................ 2
11 580052277 Bushing (Mast Mounting) ............................................................................... 2
12 580052276 Shim ............................................................................................................... 4
13 150127005 Fitting .............................................................................................................. 2
14 015630900 Grease Fitting ................................................................................................. 2
FOOTNOTES:
a Refer to Table

G11261 03-07
INTERMEDIATE MAST (FIGURE 8-2)

THREE STAGE — B662 (10/2005 →)

03-07 G11261
INTERMEDIATE MAST
THREE STAGE – B662 (10/2005 →)
B662

ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (191.3 in.) (197.2 in.) (215.0 in.)
Mast B662 B662 B662 B662 B662
Group Number 4410 4710 4860 5010 5460
Mast Assy 580061977 580061979 580061980 580061981 580061984
1 Intermediate Mast 504074723 504074714 504074744 504074792 504074730

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 4
3 504075764 Wear Strip ...................................................................................................... 2
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 012824300 O-Ring ............................................................................................................ 4
6 520036852 Load Roller ..................................................................................................... 4
7 015916300 Snap Ring ....................................................................................................... 4
8 504233232 Shim (0.020 in.) .............................................................................................. AR
FOOTNOTES:
a Refer to Table

G11262 03-07

THREE STAGE — B662 (10/2005 →)

03-07 G11262
INNER MAST
THREE STAGE – B662 (10/2005 →)
B662

ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (191.3 in.) (197.2 in.) (215.0 in.)
Mast B662 B662 B662 B662 B662
Group Number 4410 4710 4860 5010 5460
Mast Assy 580061977 580061979 580061980 580061981 580061984
1 Inner Mast 524142186 524142188 524142189 524142190 524142193

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 520036852 Load Roller ..................................................................................................... 2
FOOTNOTES:
a Refer to Table

G11263 03-06

THREE STAGE — B662 (10/2005 →)

03-06 G11263
MAIN LIFT ASSEMBLY

THREE STAGE – B662 (10/2005 →)
B662

ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (191.3 in.) (197.2 in.) (215.0 in.)
Mast B662 B662 B662 B662 B662
Group Number 4410 4710 4860 5010 5460
1 Chain 504064764 518791609 504064703 504065703 504065747

1 a. . . . . Chain .................................................................................................................. 2
2 015415900 Cotter Pin ............................................................................................................ 4
3 580033718 Pin ....................................................................................................................... 4
4 518801644 Chain Anchor ...................................................................................................... 2
5 504064758 Ring .................................................................................................................... 4
6 504234266 Nut ...................................................................................................................... 4
7 504075767 Chain Anchor ...................................................................................................... 2
8 015418200 Cotter Pin ............................................................................................................ 2
10 504236253 Washer ............................................................................................................... 1
11 504075776 Spring ................................................................................................................. 1
12 524141842 Fitting .................................................................................................................. 1
12 052645400 O-Ring ............................................................................................................ 1
12 580019387 O-Ring ............................................................................................................ 1
13 580019387 O-Ring ............................................................................................................ 1
13 580039183 Fitting .................................................................................................................. 1
13 052645400 O-Ring ............................................................................................................ 1
14 580068094 Hose Assy ........................................................................................................... 2
15 580019838 Fitting .................................................................................................................. 1
15 580019387 O-Ring ................................................................................................................ 1
16 580019387 O-Ring ............................................................................................................ 1
16 052645600 O-Ring ............................................................................................................ 1
17 580055651 Nut ...................................................................................................................... 4
18 504064742 Housing ............................................................................................................... 1
19 580020577 Fitting .................................................................................................................. 1
19 052645500 O-Ring ............................................................................................................ 1
20 580055736 Capscrew ............................................................................................................ 2
21 580056465 Fitting .................................................................................................................. 1
21 052645400 O-Ring ............................................................................................................ 1
21 580019387 O-Ring ............................................................................................................ 1
23 580056001 Nut ...................................................................................................................... 2
24 580056005 Washer ............................................................................................................... 4
25 504064739 Spacer ................................................................................................................ 2
26 580055976 Capscrew ............................................................................................................ 2
27 504064769 Washer (0.010 in.) .............................................................................................. AR
27 504069791 Washer (0.030 in.) .............................................................................................. AR
27 504069702 Washer (0.060 in.) .............................................................................................. AR
28 504064767 Washer (0.060 in.) .............................................................................................. 2

G11263 03-06
MAIN LIFT ASSEMBLY

THREE STAGE – B662 (10/2005 →)

29 500227907 Snap Ring ........................................................................................................... 3
30 580055733 Capscrew ............................................................................................................ 4
31 580063604 Tube Assy ........................................................................................................... 1
32 900003213 Clamp ................................................................................................................. 1
FOOTNOTES:
a Refer to Table

03-06 G11263
NOTES

G11264 03-06
MAIN LIFT CYLINDER - RH (FIGURE 8-5)

THREE STAGE — B662 (10/2005 →)

03-06 G11264

THREE STAGE – B662 (10/2005 →)
B662

1 2 3 4 (173.6 in.) (185.4 in.) (191.3 in.) (197.2 in.) (215.0 in.)
ITEM Mast B662 B662 B662 B662 B662
Group Number 4410 4710 4860 5010 5460
Cylinder
8601756 8601758 8601759 8601760 8601763
Group Number
Cylinder Assy 519530656 519530658 519530659 519530660 519530663
1 Tube Wldmt- 519529656 519529658 519529659 519529660 519529663
Cylinder
2 Cylinder Rod 519528606 519528608 519528609 519528610 519528613
4 Spacer ---- ---- ---- 505657522 505657522

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 506845500 Gland .............................................................................................................. 1
4 a. . . . . Spacer ............................................................................................................ 1
5 504235239 Check Valve ................................................................................................... 1
6 504148200 Washer ........................................................................................................... 1
7 501850904 Snap Ring ....................................................................................................... 1
8 580011167 O-Ring ............................................................................................................ 1
9 504163200 Rod Wiper ...................................................................................................... 1
10 502787901 Rod Seal ......................................................................................................... 1
11 012825700 O-Ring ............................................................................................................ 1
12 504153200 Rod Seal ......................................................................................................... 1
13 504154200 Back-Up Ring ................................................................................................. 2
14 504024201 Wear Ring ...................................................................................................... 1
15 502895202 Piston Ring ..................................................................................................... 1
16 518794659 Wear Ring ...................................................................................................... 1
505136042 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

G11265 03-06
MAIN LIFT CYLINDER LH (FIGURE 8-6)

THREE STAGE — B662 (10/2005 →)

03-06 G11265

THREE STAGE – B662 (10/2005 →)
B662

1 2 3 4 (173.6 in.) (185.4 in.) (191.3 in.) (197.2 in.) (215.0 in.)
ITEM Mast B662 B662 B662 B662 B662
Group Number 4410 4710 4860 5010 5460
Cylinder
8601706 8601708 8601709 8601710 8601713
Group Number
Cylinder Assy 519530606 519530608 519530609 519530610 519530613
1 Tube Wldmt- 519529606 519529608 519529609 519529610 519529613
Cylinder
2 Cylinder Rod 519528606 519528608 519528609 519528610 519528613
4 Spacer ---- ---- ---- 505657522 505657522

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 506845500 Gland .............................................................................................................. 1
4 a. . . . . Spacer ............................................................................................................ 1
5 504235239 Check Valve ................................................................................................... 1
6 504148200 Washer ........................................................................................................... 1
7 501850904 Snap Ring ....................................................................................................... 1
8 580011167 O-Ring ............................................................................................................ 1
9 504163200 Rod Wiper ...................................................................................................... 1
10 502787901 Rod Seal ......................................................................................................... 1
11 012825700 O-Ring ............................................................................................................ 1
12 504153200 Rod Seal ......................................................................................................... 1
13 504154200 Back-Up Ring ................................................................................................. 2
14 504024201 Wear Ring ...................................................................................................... 1
15 502895202 Piston Ring ..................................................................................................... 1
16 518794659 Wear Ring ...................................................................................................... 1
505136042 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

G11266 03-07
FREE-LIFT (FIGURE 8-7)

THREE STAGE — B662 (10/2005 →)

03-07 G11266
FREE-LIFT
THREE STAGE – B662 (10/2005 →)
B662

ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (191.3 in.) (197.2 in.) (215.0 in.)
Mast B662 B662 B662 B662 B662
Group Number 4410 4710 4860 5010 5460
1 Hose Assy 580068544 580068546 580068547 580068548 580068551
2 Chain 524146999 524147121 524147122 524147145 524147149

1 a. . . . . Hose Assy ........................................................................................................... 1
2 a. . . . . Chain .................................................................................................................. 1
3 504064782 Hose Sheave ...................................................................................................... 1
3 504064715 Bushing .......................................................................................................... 1
4 900002259 Stubshaft ............................................................................................................. 1
5 580055649 Lockwasher ......................................................................................................... 1
6 580055976 Capscrew ............................................................................................................ 1
7 580061290 Chain Sheave ..................................................................................................... 1
7 520040899 Ball Bearing .................................................................................................... 2
8 580062390 Capscrew ............................................................................................................ 1
9 580062391 Lockwasher ......................................................................................................... 1
10 580062392 Washer ............................................................................................................... 1
11 524142142 Bracket ................................................................................................................ 1
12 580056001 Nut ...................................................................................................................... 1
13 580055744 Capscrew ............................................................................................................ 1
14 524197449 Capscrew ............................................................................................................ 1
15 580055646 Lockwasher ......................................................................................................... 1
16 524142090 Pin ....................................................................................................................... 1
17 518804610 Pin ....................................................................................................................... 1
18 524197447 Crosshead .......................................................................................................... 1
19 580024920 Bracket ................................................................................................................ 1
20 580055646 Lockwasher ......................................................................................................... 4
21 580056005 Washer ............................................................................................................... 4
22 580056001 Nut ...................................................................................................................... 4
23 ..... Free-Lift Cylinder ................................................................................................ 1
24 580053612 Guard .................................................................................................................. 1
25 524141844 Valve ................................................................................................................... 1
25 052645400 O-Ring ............................................................................................................ 1
25 580019387 O-Ring ............................................................................................................ 1
26 504234286 Nut ...................................................................................................................... 1
27 504236213 Ring .................................................................................................................... 1
28 518792697 Pin ....................................................................................................................... 1
29 580064348 Chain Anchor ...................................................................................................... 1
30 015415900 Cotter Pin ............................................................................................................ 1
FOOTNOTES:
a Refer to Table

G11267 03-06
FREE-LIFT CYLINDER (FIGURE 8-8)

THREE STAGE — B662 (10/2005 →)

03-06 G11267
FREE-LIFT CYLINDER
THREE STAGE – B662 (10/2005 →)
B662

1 2 3 4 (173.6 in.) (185.4 in.) (191.3 in.) (197.2 in.) (215.0 in.)
ITEM Mast B662 B662 B662 B662 B662
Group Number 4410 4710 4860 5010 5460
Cylinder
8500306 8500308 8500309 8500311 8500314
Group Number
Cylinder Assy 580049488 580049490 580049491 580049493 580049496
1 Tube Wldmt- 519541605 519541607 519541608 519541610 519541613
Cylinder
2 Cylinder Rod 520021636 520021638 520021639 520021641 520021644

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 504450758 Rod Wiper ...................................................................................................... 1
4 502787903 Rod Seal ......................................................................................................... 1
5 519537600 Gland .............................................................................................................. 1
6 900004269 Back-Up Ring ................................................................................................. 1
7 015493200 O-Ring ............................................................................................................ 1
8 504232277 Back-Up Ring ................................................................................................. 1
9 504232205 Rod Seal ......................................................................................................... 1
10 504024207 Wear Ring ...................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
12 580011167 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 501753904 Screw ............................................................................................................. 1
16 502687901 Sealing Ring ................................................................................................... 1
505136049 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

G11268 03-07

THREE STAGE — B662 (10/2005 →)

03-07 G11268
CARRIAGE
THREE STAGE – B662 (10/2005 →)

580064377 Carriage .............................................................................................................. 1
580093572 Carriage (Alternate Part) ..................................................................................... 1
1 524142148 Carriage Wldmt .............................................................................................. 1
1 580095569 Carriage Wldmt (Alternate Part) ..................................................................... 1
2 504066700 Stubshaft .................................................................................................... 6
3 015916300 Snap Ring ....................................................................................................... 6
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504235278 Spacer ............................................................................................................ 2
6 518797634 Load Roller ..................................................................................................... 6
7 524147380 Chain Anchor .................................................................................................. 1
8 580061378 Pin .................................................................................................................. 1
9 500227907 Snap Ring ....................................................................................................... 2
10 518792697 Pin .................................................................................................................. 1
11 015415900 Cotter Pin ....................................................................................................... 1

G11269 03-06

THREE STAGE — B662 (10/2005 ↔ 6/2006)

03-06 G11269
HEADER HOSE
THREE STAGE – B662 (10/2005 ↔ 6/2006)
KEY:
A: Three Function
B: Four Function
QTY
1 505962533 Spacer ........................................................................................................ 1 2
2 504070716 Washer ....................................................................................................... 1 2
3 580055977 Capscrew ................................................................................................... 2 2
4 524197452 Spacer ........................................................................................................ .. 1
5 580061870 Washer ....................................................................................................... .. 1
6 580055881 Stubshaft .................................................................................................... 2 4
7 g 580087088 Hose Guard (RH) ....................................................................................... 1 1
7 h 524142144 Bracket (RH) (Alternate Part) ..................................................................... 1 1
8 580056001 Nut .............................................................................................................. 2 4
9 580055649 Lockwasher ................................................................................................ 1 2
10 580055745 Capscrew ................................................................................................... 1 2
11 580055636 Washer ....................................................................................................... 2 4
12 524141696 Hose Clamp ............................................................................................... 2 3
13 580045653 Clamp ......................................................................................................... 2 3
14 af 580055664 Hose Assy .................................................................................................. 1 2
14 bf 580055666 Hose Assy .................................................................................................. 1 2
14 cf 580055668 Hose Assy .................................................................................................. 1 2
14 df 580055670 Hose Assy .................................................................................................. 1 2
14 ef 580055674 Hose Assy .................................................................................................. 1 2
15 af 524147826 Hose Assy .................................................................................................. 1 2
15 bf 524147828 Hose Assy .................................................................................................. 1 2
15 cf 524147829 Hose Assy .................................................................................................. 1 2
15 df 524147830 Hose Assy .................................................................................................. 1 2
15 ef 524147833 Hose Assy .................................................................................................. 1 2
16 505965586 Clamp ......................................................................................................... 2 2
17 580065998 Bracket ....................................................................................................... 1 1
18 580055864 Capscrew ................................................................................................... 2 4
19 504068794 Clamp ......................................................................................................... 2 4
20 580061401 Capscrew ................................................................................................... 1 2
21 505962507 Bracket ....................................................................................................... 1 2
22 520039872 Hose Guide ................................................................................................ 1 1
23 580055633 Washer ....................................................................................................... 2 4
24 580055652 Nut .............................................................................................................. 1 2
25 520039810 Hose Guide ................................................................................................ .. 1
26 580055651 Nut .............................................................................................................. 3 6
27 524142146 Clamp ......................................................................................................... 1 1
28 524142147 Clamp ......................................................................................................... .. 1
29 580055735 Capscrew ................................................................................................... 1 2
30 580039424 Cap ............................................................................................................. 2 4
31 524141892 Hose Sheave .............................................................................................. 1 2
31 504070711 Bushing .................................................................................................. 1 1
32 g 580087089 Hose Guard (LH) ........................................................................................ .. 1
32 h 524142143 Bracket (LH) (Alternate Part) ...................................................................... .. 1
33 580061397 Capscrew ................................................................................................... .. 1
34 504301776 Bracket ....................................................................................................... 1 1

G11269 03-06
HEADER HOSE
THREE STAGE – B662 (10/2005 ↔ 6/2006)
KEY:
A: Three Function
B: Four Function
QTY
34 504301777 Bracket ....................................................................................................... .. 1
35 580055983 Capscrew ................................................................................................... 2 4
36 504301779 Stubshaft .................................................................................................... 1 1
36 504301778 Stubshaft .................................................................................................... .. 1
37 580055634 Washer ....................................................................................................... 1 2
38 580023124 Hose Sheave .............................................................................................. 1 2
39 580055989 Capscrew ................................................................................................... 2 4
40 524197446 Hose Sheave .............................................................................................. 1 2
40 504070711 Bushing .................................................................................................. 1 1
41 580064989 Hose Assy .................................................................................................. 2 4
FOOTNOTES:
a B662-4410 e B662-5460
b B662-4710 f Refer to Table
c B662-4860 g → PENDING PER ECN 94233-03
d B662-5010 h PENDING PER ECN 94233-03 →

03-06 G11269
NOTES

P19425 03-06

THREE STAGE — B662 (6/2006 →)

03-06 P19425
HEADER HOSE
THREE STAGE – B662 (6/2006 →)
B662

ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (191.3 in.) (197.2 in.) (215.0 in.)
Mast B662 B662 B662 B662 B662
Group Number 4410 4710 4860 5010 5460
14 Hose Assy 580080420 580080422 580080423 580080424 580080427
15 Hose Assy 580080387 580080389 580080390 580080391 580080394
KEY:
A: Three Function
B: Four Function
QTY
1 505962533 Spacer ........................................................................................................ 1 2
2 504070716 Washer ....................................................................................................... 1 2
3 580055977 Capscrew ................................................................................................... 2 2
4 524197452 Spacer ........................................................................................................ .. 1
5 580061870 Washer ....................................................................................................... .. 1
6 580055881 Stubshaft .................................................................................................... 2 4
7 b 580087088 Hose Guard (RH) ....................................................................................... 1 1
7 c 580095129 Header Hose (Bracket) (Alternate Part) ..................................................... 1 1
8 580056001 Nut .............................................................................................................. 2 4
9 580055649 Lockwasher ................................................................................................ 1 2
10 580055745 Capscrew ................................................................................................... 1 2
11 580055636 Washer ....................................................................................................... 2 4
12 524141696 Hose Clamp ............................................................................................... 2 3
13 580045653 Clamp ......................................................................................................... 2 3
14 a. . . . . Hose Assy .................................................................................................. 1 2
15 a. . . . . Hose Assy .................................................................................................. 1 2
16 505965586 Clamp ......................................................................................................... 2 2
17 580065998 Bracket ....................................................................................................... 1 1
18 580055864 Capscrew ................................................................................................... 2 4
19 504068794 Clamp ......................................................................................................... 2 4
20 580061401 Capscrew ................................................................................................... 1 2
21 505962507 Bracket ....................................................................................................... 1 2
22 520039872 Hose Guide ................................................................................................ 1 1
23 580055633 Washer ....................................................................................................... 2 4
24 580055652 Nut .............................................................................................................. 1 2
25 520039810 Hose Guide ................................................................................................ .. 1
26 580055651 Nut .............................................................................................................. 3 6
27 524142146 Clamp ......................................................................................................... 1 1
28 524142147 Clamp ......................................................................................................... .. 1
29 580055735 Capscrew ................................................................................................... 1 2
30 580039424 Cap ............................................................................................................. 2 4
31 524141892 Hose Sheave .............................................................................................. 1 2
31 504070711 Bushing .................................................................................................. 1 1
32 b 580087089 Hose Guard (LH) ........................................................................................ .. 1

P19425 03-06
HEADER HOSE
THREE STAGE – B662 (6/2006 →)
KEY:
A: Three Function
B: Four Function
QTY
32 c 580095129 Header Hose (Bracket) (Alternate Part) ..................................................... .. 1
33 580061397 Capscrew ................................................................................................... .. 1
34 504301776 Bracket ....................................................................................................... 1 1
34 504301777 Bracket ....................................................................................................... .. 1
35 580055983 Capscrew ................................................................................................... 2 4
36 504301779 Stubshaft .................................................................................................... 1 1
36 504301778 Stubshaft .................................................................................................... .. 1
37 580055634 Washer ....................................................................................................... 1 2
38 580023124 Hose Sheave .............................................................................................. 1 2
39 580055989 Capscrew ................................................................................................... 2 4
40 524197446 Hose Sheave .............................................................................................. 1 2
40 504070711 Bushing .................................................................................................. 1 1
41 580064989 Hose Assy .................................................................................................. 2 4
FOOTNOTES:
a Refer to Table c PENDING PER ECN 94233-03 →
b → PENDING PER ECN 94233-03

03-06 P19425
NOTES

G11133 06-04

THREE STAGE FULL FREE-LIFT (→ 10/2005)

06-04 G11133
OUTER MAST
A662

ITEM 1 2 3 4 (157.9 in.) (175.6 in.) (187.4 in.) (216.9 in.)
Mast A662 A662 A662 A662
Group Number 4010 4460 4760 5510
Mast Assy 580036260 580036263 580036265 580036270
1 Outer Mast 580036205 580036171 580036173 580036178

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 504075764 Wear Strip ...................................................................................................... 2
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 012824300 O-Ring ............................................................................................................ 4
6 520036852 Load Roller ..................................................................................................... 2
7 015916300 Snap Ring ....................................................................................................... 2
8 504233232 Shim (0.020 in.) .............................................................................................. AR
9 900003277 Bushing .......................................................................................................... 2
10 580052791 Stubshaft ........................................................................................................ 2
10 015630900 Grease Fitting ................................................................................................. 2
11 580052276 Shim .................................................................................................................... 6
FOOTNOTES:
a Refer to Table

G11134 06-04
INTERMEDIATE MAST (FIGURE 8-13)


06-04 G11134
INTERMEDIATE MAST
A662

ITEM 1 2 3 4 (157.9 in.) (175.6 in.) (187.4 in.) (216.9 in.)
Mast A662 A662 A662 A662
Group Number 4010 4460 4760 5510
Mast Assy 580036260 580036263 580036265 580036270
1 Intermediate Mast 504074771 504074723 504074714 504074730

a. . . . . Mast Assy ........................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 4
3 504075764 Wear Strip ...................................................................................................... 2
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 012824300 O-Ring ............................................................................................................ 4
6 520036852 Load Roller ......................................................................................................... 4
6 520052899 Load Roller (Optional) ......................................................................................... 4
6 580001430 Load Roller (Alternate Part) ................................................................................ 4
7 015916300 Snap Ring ....................................................................................................... 4
8 504233232 Shim (0.020 in.) .............................................................................................. AR
9 506395595 Plug ................................................................................................................ 2
10 504281794 Chain Sheave ................................................................................................. 2
11 504282703 Chain Sheave ............................................................................................. 1
12 520040899 Ball Bearing ................................................................................................ 1
13 500343914 Snap Ring .................................................................................................. 2
FOOTNOTES:
a Refer to Table

G11135 06-04


06-04 G11135
INNER MAST
A662

ITEM 1 2 3 4 (157.9 in.) (175.6 in.) (187.4 in.) (216.9 in.)
Mast A662 A662 A662 A662
Group Number 4010 4460 4760 5510
Mast Assy 580036260 580036263 580036265 580036270
1 Inner Mast 504073758 504073772 504073771 504073791

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 520036852 Load Roller ..................................................................................................... 2
FOOTNOTES:
a Refer to Table

G11136 06-04


06-04 G11136
MAIN LIFT ASSEMBLY

A662

ITEM 1 2 3 4 (157.9 in.) (175.6 in.) (187.4 in.) (216.9 in.)
Mast A662 A662 A662 A662
Group Number 4010 4460 4760 5510
1 Chain 900002253 504064764 518791609 504065747

1 a. . . . . Chain .................................................................................................................. 1
2 ..... Lift Cylinder (LH) ................................................................................................. 1
3 ..... Lift Cylinder (RH) ................................................................................................ 1
4 449001068 Capscrew ............................................................................................................ 2
5 502566902 Washer ............................................................................................................... 4
6 504064739 Spacer ................................................................................................................ 2
7 909882405 Nut ...................................................................................................................... 2
8 500227907 Snap Ring ........................................................................................................... 2
9 504064767 Washer (0.060 in.) .............................................................................................. 2
10 504064769 Washer (0.010 in.) .............................................................................................. AR
10 504069791 Washer (0.030 in.) .............................................................................................. AR
10 504069702 Washer (0.060 in.) .............................................................................................. AR
11 449001050 Capscrew ............................................................................................................ 2
12 504230271 Nut ...................................................................................................................... 4
13 900003212 Plate .................................................................................................................... 1
14 449001415 Capscrew ............................................................................................................ 2
15 900003213 Clamp ................................................................................................................. 1
16 900003214 Tube Assy ........................................................................................................... 1
17 052645600 O-Ring ............................................................................................................ 1
18 504064742 Housing ............................................................................................................... 1
19 052229600 Fitting .................................................................................................................. 2
19 052645400 O-Ring ............................................................................................................ 1
20 052643500 Connector ........................................................................................................... 1
20 052645500 O-Ring ............................................................................................................ 1
21 518803665 Hose Assy ........................................................................................................... 1
22 518803629 Hose Assy ........................................................................................................... 2
23 501801901 Fitting .................................................................................................................. 1
24 504075776 Spring ................................................................................................................. 2
25 504236253 Washer ............................................................................................................... 2
26 504064729 Fitting .................................................................................................................. 2
26 052645400 O-Ring ............................................................................................................ 1
27 518801644 Chain Anchor ...................................................................................................... 2
28 580033718 Pin ....................................................................................................................... 4
29 015415900 Cotter Pin ............................................................................................................ 4
30 504075767 Chain Anchor ...................................................................................................... 2
31 015418200 Cotter Pin ............................................................................................................ 2
32 504234266 Nut ...................................................................................................................... 4
33 502566903 Washer ............................................................................................................... 4

G11136 06-04
MAIN LIFT ASSEMBLY


34 053349600 Fitting .................................................................................................................. 1
FOOTNOTES:
a Refer to Table

06-04 G11136
NOTES

G11137 06-04


06-04 G11137
MAIN LIFT CYLINDER

LEFT HAND

1 2 3 4 (157.9 in.) (175.6 in.) (187.4 in.) (216.9 in.)
Group Number 4010 4460 4760 5510
Cylinder
8601703 8601706 8601708 8601713
Group Number
Cylinder Assy 519530603 519530606 519530608 519530613
1 Tube Wldmt- 519529603 519529606 519529608 519529613
Cylinder
2 Cylinder Rod 519528603 519528606 519528608 519528613
4 Spacer ---- ---- ---- 505657522
RIGHT HAND

1 2 3 4 (157.9 in.) (175.6 in.) (187.4 in.) (216.9 in.)
Group Number 4010 4460 4760 5510
Cylinder
8601753 8601756 8601758 8601763
Group Number
Cylinder Assy 519530653 519530656 519530658 519530663
1 Tube Wldmt- 519529653 519529656 519529658 519529663
Cylinder
2 Cylinder Rod 519528603 519528606 519528608 519528613
4 Spacer ---- ---- ---- 505657522

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 506845500 Gland .............................................................................................................. 1
4 a. . . . . Spacer ............................................................................................................ 1
5 504235239 Check Valve ................................................................................................... 1
6 504148200 Washer ........................................................................................................... 1
7 501850904 Snap Ring ....................................................................................................... 1
8 580011167 O-Ring ............................................................................................................ 1
9 504163200 Rod Wiper ...................................................................................................... 1
10 502787901 Rod Seal ......................................................................................................... 1
11 012825700 O-Ring ............................................................................................................ 1
12 504153200 Rod Seal ......................................................................................................... 1
13 504154200 Back-Up Ring ................................................................................................. 2
14 504024201 Wear Ring ...................................................................................................... 1

G11137 06-04
MAIN LIFT CYLINDER


15 502895202 Piston Ring ..................................................................................................... 1
16 518794659 Wear Ring ...................................................................................................... 1
505136042 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

06-04 G11137
NOTES

G11138 06-04


06-04 G11138
FREE-LIFT
A662

ITEM 1 2 3 4 (157.9 in.) (175.6 in.) (187.4 in.) (216.9 in.)
Mast A662 A662 A662 A662
Group Number 4010 4460 4760 5510
1 Chain 518791614 504069796 504075785 504233265
2 Hose Assy 900002263 900002265 505978593 900002269

1 a. . . . . Chain .................................................................................................................. 2
2 a. . . . . Hose Assy ........................................................................................................... 1
3 504234266 Nut ...................................................................................................................... 2
4 502566903 Washer ............................................................................................................... 2
5 580033718 Pin ....................................................................................................................... 2
6 015415900 Cotter Pin ............................................................................................................ 2
7 518801644 Chain Anchor ...................................................................................................... 2
8 504301785 Chain Guard ....................................................................................................... 2
9 449001003 Capscrew ............................................................................................................ 2
10 ..... Lockwasher ......................................................................................................... 3
11 505978519 Bracket ................................................................................................................ 1
12 449034054 Roll Pin ............................................................................................................... 2
13 580024920 Bracket ................................................................................................................ 1
14 449001058 Capscrew ............................................................................................................ 4
15 449021010 Washer ............................................................................................................... 6
16 909882405 Nut ...................................................................................................................... 4
17 520043867 Flow Valve .......................................................................................................... 1
18 504064705 Crosshead .......................................................................................................... 1
19 449001389 Capscrew ............................................................................................................ 1
20 900002259 Stubshaft ............................................................................................................. 1
21 504064782 Hose Sheave ...................................................................................................... 1
21 504064715 Bushing .......................................................................................................... 1
22 504281794 Chain Sheave ..................................................................................................... 2
23 500343914 Snap Ring ....................................................................................................... 2
24 520040899 Ball Bearing .................................................................................................... 1
25 504282703 Chain Sheave ................................................................................................. 1
26 500227910 Snap Ring ........................................................................................................... 2
27 500227907 Snap Ring ........................................................................................................... 1
FOOTNOTES:
a Refer to Table

G11139 06-04


06-04 G11139
FREE-LIFT CYLINDER
A662

1 2 3 4 (157.9 in.) (175.6 in.) (187.4 in.) (216.9 in.)
Group Number 4010 4460 4760 5510
Cylinder
8601903 8601906 8601908 8601914
Group Number
Cylinder Assy 519534603 519534606 519534608 519534614
1 Tube Wldmt- 519541603 519541606 519541608 519541614
Cylinder
2 Cylinder Rod 519540603 519540606 519540608 519540614

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 504450758 Rod Wiper ...................................................................................................... 1
4 502787903 Rod Seal ......................................................................................................... 1
5 519537600 Gland .............................................................................................................. 1
6 502011903 Back-Up Ring ................................................................................................. 1
7 015493200 O-Ring ............................................................................................................ 1
8 504450732 Back-Up Ring ................................................................................................. 1
9 504232205 Rod Seal ......................................................................................................... 1
10 504024207 Wear Ring ...................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
12 580011167 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 501753904 Screw ............................................................................................................. 1
16 502687901 Sealing Ring ................................................................................................... 1
505136049 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

G11140 06-04


06-04 G11140

580035907 Carriage .............................................................................................................. 1
1 580035917 Carriage Wldmt ................................................................................................... 1
2 504066700 Stubshaft ........................................................................................................ 6
3 015916300 Snap Ring ........................................................................................................... 6
3 449029011 Snap Ring (Optional) .......................................................................................... 6
4 504233232 Shim (0.020 in.) .................................................................................................. AR
5 504235278 Spacer ................................................................................................................ 2
6 518797634 Load Roller ......................................................................................................... 6
7 505978544 Chain Anchor (Dual Hole) ................................................................................... 2
7 580027878 Chain Anchor (Single Hole) (Optional) ............................................................... 2
8 504075781 Pin ....................................................................................................................... 2
9 500227907 Snap Ring ........................................................................................................... 4
10 580033718 Pin ....................................................................................................................... 2
11 015415900 Cotter Pin ............................................................................................................ 2

G11141 06-04


06-04 G11141
HEADER HOSE
A662

ITEM 1 2 3 4 (157.9 in.) (175.6 in.) (187.4 in.) (216.9 in.)
Mast A662 A662 A662 A662
Group Number 4010 4460 4760 5510
1 Hose Assy 506254523 580043964 580043966 580043972
KEY:
A: Three Function
B: Four Function
QTY
1 b. . . . . Hose Assy .................................................................................................. 2 4
2 505962507 Bracket (RH) .............................................................................................. 1 1
2 505961592 Bracket (LH) ............................................................................................... .. 1
3 ..... Bracket ....................................................................................................... 1 1
4 449001072 Capscrew ................................................................................................... 2 4
5 449001014 Screw ......................................................................................................... 6 12
6 504230271 Nut .............................................................................................................. 6 12
7 504070756 Hose Guide ................................................................................................ 2 4
8 504070721 Snap Ring .................................................................................................. 2 4
9 580075519 Hose Clamp ............................................................................................... 1 2
10 580009290 Stubshaft .................................................................................................... 1 2
11 580023124 Hose Sheave .............................................................................................. 1 2
11 ..... Bushing .................................................................................................. 1 1
12 504301776 Bracket (RH) .............................................................................................. 1 1
13 504301777 Bracket (LH) ............................................................................................... .. 1
14 504070716 Washer ....................................................................................................... 2 2
15 449001389 Capscrew ................................................................................................... 2 2
16 449021010 Washer ....................................................................................................... 1 2
17 909882405 Nut .............................................................................................................. 1 1
18 505962533 Spacer ........................................................................................................ 1 2
19 932200905 Capscrew ................................................................................................... 4 4
20 932200907 Capscrew ................................................................................................... 2 4
21 504231270 Nut .............................................................................................................. 2 4
22 504068794 Clamp ......................................................................................................... 2 4
23 504069740 Plate ........................................................................................................... 1 1
24 520039872 Hose Guide ................................................................................................ 1 1
25 520039810 Hose Guide ................................................................................................ .. 1
26 449001233 Capscrew ................................................................................................... 1 2
27 504071785 Washer ....................................................................................................... 2 4
28 909882404 Nut .............................................................................................................. 1 2
29 504068704 Hose Clamp ............................................................................................... 4 8
30 505965586 Clamp ......................................................................................................... 2 4
31 500403901 Strap ........................................................................................................... 2 4
32 580009289 Bracket (LH) ............................................................................................... .. 1
33 580009288 Bracket (RH) .............................................................................................. 1 ..

G11141 06-04
HEADER HOSE
KEY:
A: Three Function
B: Four Function
QTY
34 520053804 Nut .............................................................................................................. 1 1
35 520045181 Washer ....................................................................................................... 1 1
a 580051876 Cap ............................................................................................................. 1 1
a 449034054 Roll Pin ....................................................................................................... 1 1
a 019905000 Nut .............................................................................................................. 2 2
a 504301779 Stubshaft .................................................................................................... 2 2
a 504301778 Stubshaft .................................................................................................... 2 2
FOOTNOTES:

SECTION 9
9 MAST-TWO STAGE FULL FREE-LIFT

CONTENTS
SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
FREE-LIFT
FREE-LIFT CYLINDER
HEADER HOSE
INNER MAST
TWO STAGE - B663 (10/2005 →) ............................................................................................................. 9-4
MAIN LIFT ASSEMBLY
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT (→ 10/2005) ..................................................................... 9-30
RIGHT HAND - TWO STAGE FULL FREE-LIFT (→ 10/2005) .................................................................. 9-32
OUTER MAST

G11251 03-07

TWO STAGE FULL FREE-LIFT — B663 (10/2005 →)

03-07 G11251
OUTER MAST
TWO STAGE FULL FREE-LIFT – B663 (10/2005 →)
B663

DESCRIPTION 2878 mm 3178 mm 3478 mm
ITEM 1 2 3 4 (113.3 in.) (125.1 in.) (136.9 in.)
Mast B663 B663 B663
Group Number 2878 3178 3478
Mast Assy 580061917 580061920 580061923
1 Outer Mast 580067935 580088540 580067939

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 504075764 Wear Strip ...................................................................................................... 2
6 015916300 Snap Ring ....................................................................................................... 2
7 504233232 Shim (0.020 in.) .............................................................................................. AR
8 520036852 Load Roller ......................................................................................................... 2
9 900003277 Bushing .......................................................................................................... 2
10 580052791 Stubshaft ........................................................................................................ 2
12 580052276 Shim .................................................................................................................... 6
13 150127005 Fitting .............................................................................................................. 2
14 015630900 Grease Fitting ................................................................................................. 2
FOOTNOTES:
a Refer to Table

G11252 03-07

TWO STAGE — B663 (10/2005 →)

03-07 G11252
INNER MAST
TWO STAGE – B663 (10/2005 →)
B663

ITEM 1 2 3 4 (113.3 in.) (125.1 in.) (136.9 in.)
Mast B663 B663 B663
Mast Assy 580061917 580061920 580061923
1 Inner Mast 524142294 524142297 524142342

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 520036852 Load Roller ..................................................................................................... 2
FOOTNOTES:
a Refer to Table

G11253 03-07


03-07 G11253
MAIN LIFT ASSEMBLY


2 504236253 Washer ............................................................................................................... 1
3 524141842 Fitting .................................................................................................................. 1
3 052645400 O-Ring ............................................................................................................ 1
3 580019387 O-Ring ............................................................................................................ 1
4 504075776 Spring ................................................................................................................. 1
5 580055736 Capscrew ............................................................................................................ 2
7 580068094 Hose Assy ........................................................................................................... 2
8 580039183 Fitting .................................................................................................................. 1
8 580019387 O-Ring ............................................................................................................ 1
8 052645400 O-Ring ............................................................................................................ 1
9 580055651 Nut ...................................................................................................................... 2
10 580019387 O-Ring ............................................................................................................ 1
10 052645600 O-Ring ............................................................................................................ 1
11 580019838 Fitting .................................................................................................................. 1
11 580019387 O-Ring ............................................................................................................ 1
11 052645400 O-Ring ............................................................................................................ 1
12 580056465 Fitting .................................................................................................................. 2
12 052645400 O-Ring ............................................................................................................ 1
12 580019387 O-Ring ............................................................................................................ 1
14 580056001 Nut ...................................................................................................................... 2
15 580056005 Washer ............................................................................................................... 4
16 504064739 Spacer ................................................................................................................ 2
17 580055976 Capscrew ............................................................................................................ 2
18 504064769 Washer (0.010 in.) .............................................................................................. AR
18 504069791 Washer (0.030 in.) .............................................................................................. AR
18 504069702 Washer (0.060 in.) .............................................................................................. AR
19 504064767 Washer (0.060 in.) .............................................................................................. 2
20 500227907 Snap Ring ........................................................................................................... 3

G11254 03-06
MAIN LIFT CYLINDER RH (FIGURE 9-4)


03-06 G11254

B663

1 2 3 4 (113.3 in.) (125.1 in.) (136.9 in.)
ITEM Mast B663 B663 B663
Cylinder
8501805 8501808 8501811
Group Number
Cylinder Assy 580050721 580050725 580050728
1 Tube Wldmt- 519639705 519639708 519639711
Cylinder
2 Cylinder Rod 519638605 519638608 519638611
(Assembly)

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod (Assembly) ................................................................................ 1
3 519637605 Cylinder Rod (2878 Lift Height) .................................................................. 1
4 520162600 Piston ......................................................................................................... 1
5 504158200 Rod Wiper ...................................................................................................... 1
6 580022505 Rod Seal ......................................................................................................... 1
7 c 580050041 Gland .............................................................................................................. 1
7 b 580025603 Gland .............................................................................................................. 1
8 502011927 Back-Up Ring ................................................................................................. 1
9 012825700 O-Ring ............................................................................................................ 1
10 504017204 Wear Ring ...................................................................................................... 1
11 502687901 Sealing Ring ................................................................................................... 1
12 501753914 Screw ............................................................................................................. 1
580025602 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table c B663V01544 →
b → B663V01543

G11255 03-07
MAIN LIFT CYLINDER LH (FIGURE 9-5)


03-07 G11255

B663

1 2 3 4 (113.3 in.) (125.1 in.) (136.9 in.)
Cylinder
8501905 8501908 8501911
Group Number
Cylinder Assy 580050750 580050753 580050755
1 Tube Wldmt- 519639705 519639708 519639711
Cylinder
2 Cylinder Rod 519638655 519638658 519638661
(Assembly)

a. . . . . Cylinder Assy ...................................................................................................... 1
4 520102600 Piston ......................................................................................................... 1
5 504158200 Rod Wiper ...................................................................................................... 1
6 580022505 Rod Seal ......................................................................................................... 1
7 c 580050041 Gland .............................................................................................................. 1
7 b 580025603 Gland .............................................................................................................. 1
8 502011927 Back-Up Ring ................................................................................................. 1
9 012825700 O-Ring ............................................................................................................ 1
10 504017204 Wear Ring ...................................................................................................... 1
11 502895202 Piston Ring ..................................................................................................... 1
12 501753914 Screw ............................................................................................................. 1
13 502687901 Sealing Ring ................................................................................................... 1
580025602 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table c B663V01544 →
b → B663V01543

G11256 03-06


03-06 G11256
FREE-LIFT
B663

ITEM 1 2 3 4 (113.3 in.) (125.1 in.) (136.9 in.)
Mast B663 B663 B663
3 Hose Assy 580074782 580068520 580068523
23 Chain 524146998 524147121 524147145

1 524141843 Fitting .................................................................................................................. 1
1 580019387 O-Ring ............................................................................................................ 1
1 052645300 O-Ring ............................................................................................................ 1
2 580066790 Pin ....................................................................................................................... 2
3 a. . . . . Hose Assy ........................................................................................................... 1
4 580055646 Lockwasher ......................................................................................................... 3
5 524197449 Capscrew ............................................................................................................ 1
6 518792697 Pin ....................................................................................................................... 1
7 015415900 Cotter Pin ............................................................................................................ 1
8 580066791 Spacer ................................................................................................................ 2
9 504069724 Clamp ................................................................................................................. 1
10 580056003 Washer ............................................................................................................... 2
11 580024920 Bracket ................................................................................................................ 1
12 015418200 Cotter Pin ............................................................................................................ 1
13 580055646 Lockwasher ......................................................................................................... 4
14 524141844 Valve ................................................................................................................... 1
14 052645400 O-Ring ............................................................................................................ 1
14 580019387 O-Ring ............................................................................................................ 1
15 580053611 Bracket (Cylinder Guard) .................................................................................... 1
16 580056005 Washer ............................................................................................................... 4
17 580056001 Nut ...................................................................................................................... 5
18 504234286 Nut ...................................................................................................................... 1
19 504236213 Ring .................................................................................................................... 1
20 580064348 Chain Anchor ...................................................................................................... 1
21 524142090 Pin ....................................................................................................................... 1
22 580061290 Chain Sheave ..................................................................................................... 1
22 524142091 Chain Sheave ................................................................................................. 1
22 520040899 Ball Bearing .................................................................................................... 2
23 a. . . . . Chain .................................................................................................................. 1
24 524197447 Crosshead .......................................................................................................... 1
25 518804610 Pin ....................................................................................................................... 1
27 580062392 Washer ............................................................................................................... 1
28 580062391 Lockwasher ......................................................................................................... 1
29 580062390 Capscrew ............................................................................................................ 1
30 524142142 Bracket ................................................................................................................ 1
31 580055744 Capscrew ............................................................................................................ 1
32 060023700 Clamp ................................................................................................................. 1

G11256 03-06
FOOTNOTES:
a Refer to Table

03-06 G11256
NOTES

G11257 03-06


03-06 G11257
FREE-LIFT CYLINDER
B663

1 2 3 4 (113.3 in.) (125.1 in.) (136.9 in.)
Cylinder
8500305 8500308 8500311
Group Number
Cylinder Assy 580049487 580049490 580049493
1 Tube Wldmt- 519541604 519541607 519541610
Cylinder
2 Cylinder Rod 520021635 520021638 520021641

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 504450758 Rod Wiper ...................................................................................................... 1
4 502787903 Rod Seal ......................................................................................................... 1
5 519537600 Gland .............................................................................................................. 1
6 900004269 Back-Up Ring ................................................................................................. 1
7 015493200 O-Ring ............................................................................................................ 1
8 504232277 Back-Up Ring ................................................................................................. 1
9 504232205 Rod Seal ......................................................................................................... 1
10 504024207 Wear Ring ...................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
12 580011167 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 501753904 Screw ............................................................................................................. 1
16 502687901 Sealing Ring ................................................................................................... 1
505136049 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

G11258 03-06


03-06 G11258
CARRIAGE

580064378 Carriage .............................................................................................................. 1
580093573 Carriage (Alternate Part) ..................................................................................... 1
1 524147381 Carriage Wldmt .............................................................................................. 1
1 580093573 Carriage (Alternate Part) ................................................................................ 1
2 504066700 Stubshaft .................................................................................................... 6
3 015916300 Snap Ring ....................................................................................................... 6
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504235278 Spacer ............................................................................................................ 2
6 520036852 Load Roller ..................................................................................................... 6
7 524197448 Chain Anchor .................................................................................................. 1
8 580061378 Pin .................................................................................................................. 1
9 500227907 Snap Ring ....................................................................................................... 2
10 518792697 Pin .................................................................................................................. 1
11 015415900 Cotter Pin ....................................................................................................... 1

G11259 03-07


03-07 G11259
HEADER HOSE
B663

ITEM 1 2 3 4 (113.3 in.) (125.1 in.) (136.9 in.)
Mast B663 B663 B663
2 Hydraulic Tube 524147995 524147998 524148001
3 Hydraulic Tube 524147965 524147968 524147971
20 Hose Guide 580064349 580064349 580064349
29 Hose Guide 580069222 580069225 580069228
35 Header Hose 580055896 580055900 580055903
36 Header Hose 524147904 524147907 524147910
42 Hose Assy 580081390 580081393 580081396
43 Hose Assy 580081361 580081364 580080424
KEY:
A: Three Function
B: Four Function
QTY
1 505965586 Clamp ......................................................................................................... 7 7
2 b. . . . . Hydraulic Tube ........................................................................................... 1 1
3 b. . . . . Hydraulic Tube ........................................................................................... 1 1
4 504068794 Clamp ......................................................................................................... 3 6
5 580055989 Capscrew ................................................................................................... 2 ..
6 504068704 Hose Clamp ............................................................................................... 2 2
7 e 580087088 Hose Guard (RH) ....................................................................................... 1 1
7 f 524142144 Bracket (RH) (Alternate Part) ..................................................................... 1 1
8 580056001 Nut .............................................................................................................. 1 1
9 580055745 Capscrew ................................................................................................... 1 2
10 580055649 Lockwasher ................................................................................................ 1 2
11 580055636 Washer ....................................................................................................... 2 4
12 580055881 Stubshaft .................................................................................................... 1 2
13 580055634 Washer ....................................................................................................... .. 1
14 524197452 Spacer ........................................................................................................ .. 1
15 580068221 Clamp ......................................................................................................... 1 4
16 524141696 Hose Clamp ............................................................................................... 2 5
17 580055864 Capscrew ................................................................................................... 2 4
20 b. . . . . Hose Guide ................................................................................................ 1 1
21 505959500 Clamp ......................................................................................................... 1 1
22 505965599 Clamp ......................................................................................................... 1 1
23 580055735 Capscrew ................................................................................................... 1 2
24 524142146 Clamp ......................................................................................................... 1 1
25 580055651 Nut .............................................................................................................. 1 2
26 524142147 Clamp ......................................................................................................... .. 1
27 580039424 Cap ............................................................................................................. 2 4

G11259 03-07
HEADER HOSE
KEY:
A: Three Function
B: Four Function
QTY
28 312850034 Strap Clamp ............................................................................................... 1 2
29 b. . . . . Hose Guide ................................................................................................ 1 1
30 580055977 Capscrew ................................................................................................... 1 ..
30 580061397 Capscrew ................................................................................................... .. 1
31 e 580087089 Hose Guard (LH) ........................................................................................ .. 1
31 f 524142143 Bracket (LH) (Alternate Part) ...................................................................... .. 1
32 524141892 Hose Sheave .............................................................................................. 1 2
32 504070711 Bushing .................................................................................................. 1 1
33 c 524147544 Header Hose (B663-2878) ......................................................................... .. 1
33 c 580055929 Header Hose (B663-3178) ......................................................................... .. 1
33 c 580055932 Header Hose (B663-3478) ......................................................................... .. 1
34 d 524147934 Header Hose (B663-2878) ......................................................................... .. 1
34 d 524147937 Header Hose (B663-3178) ......................................................................... .. 1
34 d 524147940 Header Hose (B663-3478) ......................................................................... .. 1
35 b. . . . . Header Hose .............................................................................................. 1 1
36 b. . . . . Header Hose .............................................................................................. 1 1
37 524197446 Hose Sheave .............................................................................................. 1 2
37 504070711 Bushing .................................................................................................. 1 1
38 580055990 Capscrew ................................................................................................... .. 2
39 580065998 Bracket ....................................................................................................... 1 1
40 580064989 Hose Assy .................................................................................................. 2 4
41 580068222 Clamp ......................................................................................................... 2 2
42 b. . . . . Hose Assy .................................................................................................. .. 1
43 b. . . . . Hose Assy .................................................................................................. .. 1
a 580045653 Clamp ......................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated d Replace with Item 44
b Refer to Table e → PENDING PER ECN 94233-03
c Replace with Item 43 f PENDING PER ECN 94233-03 →

03-07 G11259
NOTES

G11121 06-04

TWO STAGE FULL FREE-LIFT (→ 10/2005)

06-04 G11121
OUTER MAST
A663

ITEM 1 2 3 4 (107.4 in.) (119.2 in.) (127.1 in.) (150.7 in.)
Mast A663 A663 A663 A663
Group Number 2728 3028 3228 3828
Mast Assy 580036304 580036307 580036309 580036315
1 Outer Mast 580036205 580036171 580036173 580036178

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 504075764 Wear Strip ...................................................................................................... 2
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 012824300 O-Ring ............................................................................................................ 4
6 520036852 Load Roller ..................................................................................................... 2
7 015916300 Snap Ring ....................................................................................................... 2
8 504233232 Shim (0.020 in.) .............................................................................................. AR
9 900003277 Bushing .......................................................................................................... 2
10 580052791 Stubshaft ........................................................................................................ 2
10 015630900 Grease Fitting ................................................................................................. 2
10 150127005 Fitting .............................................................................................................. 2
12 580052276 Shim .................................................................................................................... 6
FOOTNOTES:
a Refer to Table

G11122 06-04


06-04 G11122
INNER MAST
A663

ITEM 1 2 3 4 (107.4 in.) (119.2 in.) (127.1 in.) (150.7 in.)
Mast A663 A663 A663 A663
Group Number 2728 3028 3228 3828
Mast Assy 580036304 580036307 580036309 580036315
1 Inner Mast 504068744 504068721 504068731 504068761

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 520036852 Load Roller ..................................................................................................... 2
FOOTNOTES:
a Refer to Table

G11123 06-04


06-04 G11123
MAIN LIFT ASSEMBLY


1 ..... Lift Cylinder (LH) ................................................................................................. 1
2 ..... Lift Cylinder (RH) ................................................................................................ 1
3 449001068 Capscrew ............................................................................................................ 2
4 502566902 Washer ............................................................................................................... 4
5 504064739 Spacer ................................................................................................................ 2
6 909882405 Nut ...................................................................................................................... 2
7 500227907 Snap Ring ........................................................................................................... 2
8 504064767 Washer (0.060 in.) .............................................................................................. 2
9 504064769 Washer (0.010 in.) .............................................................................................. AR
9 504069791 Washer (0.030 in.) .............................................................................................. AR
9 504069702 Washer (0.060 in.) .............................................................................................. AR
10 052645600 O-Ring ............................................................................................................ 1
11 504064742 Housing (Optional) .............................................................................................. 1
12 449001050 Capscrew ............................................................................................................ 2
13 504230271 Nut ...................................................................................................................... 2
14 501801901 Fitting .................................................................................................................. 1
15 504075776 Spring ................................................................................................................. 1
16 504236253 Washer ............................................................................................................... 1
17 504064729 Fitting .................................................................................................................. 1
17 052645400 O-Ring ............................................................................................................ 1
18 080437000 Plug (Optional) .................................................................................................... 1
18 052645500 O-Ring (Optional) ........................................................................................... 1
19 052229600 Fitting .................................................................................................................. 2
19 052645400 O-Ring ............................................................................................................ 1
20 518803629 Hose Assy ........................................................................................................... 2
21 053349600 Fitting .................................................................................................................. 1

G11124 06-04

LEFT HAND — TWO STAGE FULL FREE-LIFT (→ 10/2005)

06-04 G11124
MAIN LIFT CYLINDER

LEFT HAND – TWO STAGE FULL FREE-LIFT (→ 10/2005)
A663

1 2 3 4 (107.4 in.) (119.2 in.) (127.1 in.) (150.7 in.)
Group Number 2728 3028 3228 3828
Cylinder
8510253 8510256 8510258 8510264
Group Number
Cylinder Assy 580026362 580026365 580026367 580026373
1 Tube Wldmt- 519639603 519639606 519639608 519639614
Cylinder
2 Cylinder Rod 519638653 519638656 519638658 519638664
(Assembly)

a. . . . . Cylinder Assy ...................................................................................................... 1
3 519652603 Cylinder Rod 2728 Lift Height ........................................................................ 1
4 520102600 Piston ............................................................................................................. 1
5 504158200 Rod Wiper ...................................................................................................... 1
6 580022505 Rod Seal ......................................................................................................... 1
7 580025603 Gland .............................................................................................................. 1
8 502011927 Back-Up Ring ................................................................................................. 1
9 012825700 O-Ring ............................................................................................................ 1
10 504017204 Wear Ring ...................................................................................................... 1
11 502895202 Piston Ring ..................................................................................................... 1
12 501753914 Screw ............................................................................................................. 1
13 502687901 Sealing Ring ................................................................................................... 1
580025602 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

G11125 06-04

RIGHT HAND — TWO STAGE FULL FREE-LIFT (→ 10/2005)

06-04 G11125
MAIN LIFT CYLINDER

RIGHT HAND – TWO STAGE FULL FREE-LIFT (→ 10/2005)
A663

1 2 3 4 (107.4 in.) (119.2 in.) (127.1 in.) (150.7 in.)
Group Number 2728 3028 3228 3828
Cylinder
8510203 8510206 8510208 8510214
Group Number
Cylinder Assy 580026330 580026333 580026335 580026341
1 Tube Wldmt- 519639603 519639606 519639608 519639614
Cylinder
2 Cylinder Rod 519638603 519638606 519638608 519638614

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
4 520102600 Piston ......................................................................................................... 1
5 504158200 Rod Wiper ...................................................................................................... 1
6 580022505 Rod Seal ......................................................................................................... 1
7 580025603 Gland .............................................................................................................. 1
8 502011927 Back-Up Ring ................................................................................................. 1
9 012825700 O-Ring ............................................................................................................ 1
10 504024201 Wear Ring ...................................................................................................... 1
11 502687901 Sealing Ring ................................................................................................... 1
12 501753914 Screw ............................................................................................................. 1
580025602 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

G11126 06-04


06-04 G11126
FREE-LIFT
A663

ITEM 1 2 3 4 (107.4 in.) (119.2 in.) (127.1 in.) (150.7 in.)
Mast A663 A663 A663 A663
Group Number 2728 3028 3228 3828
1 Chain 518791614 504064799 504064792 504233265
2 Hose Assy 518792681 518792629 518792663 518792621

1 a. . . . . Chain .................................................................................................................. 2
2 a. . . . . Hose Assy ........................................................................................................... 1
3 504234266 Nut ...................................................................................................................... 2
4 502566903 Washer ............................................................................................................... 2
5 580033718 Pin ....................................................................................................................... 2
6 015415900 Cotter Pin ............................................................................................................ 2
7 518801644 Chain Anchor ...................................................................................................... 2
8 504301785 Chain Guard ....................................................................................................... 2
9 449001007 Capscrew ............................................................................................................ 2
10 449022017 Lockwasher ......................................................................................................... 2
11 504075799 Bracket ................................................................................................................ 1
12 449034054 Roll Pin ............................................................................................................... 2
13 580024920 Bracket ................................................................................................................ 1
14 449001058 Capscrew ............................................................................................................ 4
15 449021010 Washer ............................................................................................................... 2
16 909882405 Nut ...................................................................................................................... 4
17 520043867 Flow Valve .......................................................................................................... 1
17 052645400 O-Ring ............................................................................................................ 1
18 504281795 Crosshead .......................................................................................................... 2
19 504226242 Washer ............................................................................................................... 2
20 449022016 Lockwasher ......................................................................................................... 2
21 449001343 Capscrew ............................................................................................................ 1
22 504069724 Clamp ................................................................................................................. 2
23 449015014 Nut ...................................................................................................................... 1
24 520039855 Fitting .................................................................................................................. 1
24 052645300 O-Ring ............................................................................................................ 1
25 053349600 Fitting .................................................................................................................. 1
26 500227910 Snap Ring ........................................................................................................... 2
27 504281796 Chain Sheave Assembly ..................................................................................... 2
28 500343914 Snap Ring ....................................................................................................... 2
29 520040899 Ball Bearing .................................................................................................... 1
30 504281799 Chain Sheave ................................................................................................. 1
31 519534608 Cylinder Assy ...................................................................................................... 1
32 500227907 Snap Ring ........................................................................................................... 1
33 060023700 Clamp ................................................................................................................. 1
34 502566902 Washer ............................................................................................................... 4

G11126 06-04
FOOTNOTES:
a Refer to Table

06-04 G11126
NOTES

G11129 06-04


06-04 G11129
FREE-LIFT CYLINDER
A663

1 2 3 4 (107.4 in.) (119.2 in.) (127.1 in.) (150.7 in.)
Group Number 2728 3028 3228 3828
Cylinder
8601903 8601906 8601908 8601914
Group Number
Cylinder Assy 519534603 519534606 519534608 519534614
1 Tube Wldmt- 519541603 519541606 519541608 519541614
Cylinder
2 Cylinder Rod 519540603 519540606 519540608 519540614

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 504450758 Rod Wiper ...................................................................................................... 1
4 502787903 Rod Seal ......................................................................................................... 1
5 519537600 Gland .............................................................................................................. 1
6 502011903 Back-Up Ring ................................................................................................. 1
7 015493200 O-Ring ............................................................................................................ 1
8 504450732 Back-Up Ring ................................................................................................. 1
9 504232205 Rod Seal ......................................................................................................... 1
10 504024207 Wear Ring ...................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
12 580011167 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 501753904 Screw ............................................................................................................. 1
16 502687901 Sealing Ring ................................................................................................... 1
505136049 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

G11127 06-04


580035909 Carriage .............................................................................................................. 1
1 580035918 Carriage Wldmt ................................................................................................... 1
2 504066700 Stubshaft ............................................................................................................. 6
3 015916300 Snap Ring ........................................................................................................... 6
3 449029011 Snap Ring (Optional) .......................................................................................... 6
4 504233232 Shim (0.020 in.) .................................................................................................. AR
5 504235278 Spacer ................................................................................................................ 2
6 520036852 Load Roller ......................................................................................................... 6
6 580001430 Load Roller (Alternate Part) ................................................................................ 6
7 505978544 Chain Anchor (Dual Hole) ................................................................................... 2
7 580027878 Chain Anchor (Single Hole) (Optional) ............................................................... 2
8 504075781 Pin ....................................................................................................................... 2
9 500227907 Snap Ring ........................................................................................................... 4
10 580033718 Pin ....................................................................................................................... 2
11 015415900 Cotter Pin ............................................................................................................ 2

06-04 G11127
NOTES

G11128 06-04


06-04 G11128
HEADER HOSE
KEY:
A: Three-Function
B: Four-Function
QTY
1 900004214 Hose Guard ................................................................................................ 1 1
2 505976588 Hose Guard ................................................................................................ 1 1
3 504063719 Hose Assy .................................................................................................. 2 ..
4 504063781 Hose Assy .................................................................................................. .. 2
5 504068704 Hose Clamp ............................................................................................... 5 5
6 505965599 Clamp ......................................................................................................... 4 4
7 505965586 Clamp ......................................................................................................... 7 3
8 504068794 Clamp ......................................................................................................... 3 3
9 505959500 Clamp ......................................................................................................... 2 2
10 505961505 Bracket ....................................................................................................... 1 1
11 932200905 Capscrew ................................................................................................... 4 2
12 ..... Bracket ....................................................................................................... 1 1
13 580075519 Hose Clamp ............................................................................................... 1 1
14 449001014 Screw ......................................................................................................... 2 2
15 504230271 Nut .............................................................................................................. 2 2
16 504070756 Hose Guide ................................................................................................ 2 2
17 504070721 Snap Ring .................................................................................................. 2 2
18 504070790 Strap Clamp ............................................................................................... 1 2
19 518798650 Clip ............................................................................................................. 1 1
20 013397900 Fitting ......................................................................................................... 2 2
21 500403901 Strap ........................................................................................................... 2 4
22 518799698 Tube Assy .................................................................................................. 1 1
23 518799654 Tube Assy .................................................................................................. 1 1
24 504243752 Hose Assy .................................................................................................. 2 4
25 932200909 Capscrew ................................................................................................... .. 4
a 580052881 Clamp ......................................................................................................... 2 ..
a 449021010 Washer ....................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated

G11128 06-04
NOTES

SECTION 10
10 MAST-FOUR STAGE FULL FREE-LIFT

CONTENTS
SECTION 10
MAST-FOUR STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
FOUR ROLLER - FOUR STAGE FULL FREE-LIFT ................................................................................... 10-24
SIX ROLLER - FOUR STAGE FULL FREE-LIFT ........................................................................................ 10-26
FREE-LIFT CYLINDER
FREE-LIFT HOSE
DOUBLE FUNCTION - FOUR STAGE FULL FREE-LIFT .......................................................................... 10-30
SINGLE FUNCTION - FOUR STAGE FULL FREE-LIFT ............................................................................ 10-28
INNER MAST
LIFT CHAINS
LOWERING CONTROL VALVE
MAIN LIFT CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-16
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-14
OUTER MAST

G11162 03-07


03-07 G11162
OUTER MAST
WITH LOAD BACKREST

ITEM 1 2 3 4 (223.0 in.) (241.0 in.) (259.0 in.)
Mast A664 A664 A664
Mast Assy 580060172 580060173 580060174
WITHOUT LOAD BACKREST

ITEM 1 2 3 4 (223.0 in.) (241.0 in.) (259.0 in.)
Mast A664 A664 A664
Mast Assy 580060175 580060176 580060177

c. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 580059525 Wear Plug ....................................................................................................... 2
3 b 580059512 Shim ............................................................................................................... 6
4 580059516 Load Roller ..................................................................................................... 2
5 580059539 Anchor ............................................................................................................ 2
6 015416200 Cotter Pin ....................................................................................................... 4
7 580059523 Pin .................................................................................................................. 2
8 150013840 Nut .................................................................................................................. 2
9 580059529 Nut .................................................................................................................. 2
10 015418300 Cotter Pin ....................................................................................................... 2
11 b 580059513 Shim ............................................................................................................... 6
FOOTNOTES:
a Not Serviced Separately c Refer to Table
b Quantity will vary

G11163 03-07
OUTER INTERMEDIATE MAST (FIGURE 10-2)


03-07 G11163

WITH LOAD BACKREST

ITEM 1 2 3 4 (223.0 in.) (241.0 in.) (259.0 in.)
Mast A664 A664 A664
Mast Assy 580060172 580060173 580060174

ITEM 1 2 3 4 (223.0 in.) (241.0 in.) (259.0 in.)
Mast A664 A664 A664
Mast Assy 580060175 580060176 580060177

c. . . . . Mast Assy ........................................................................................................... 1
2 580059540 Clamp ............................................................................................................. 2
3 580059535 Bumper ........................................................................................................... 2
4 580059506 Tube Assy ...................................................................................................... 1
5 580059527 Fitting .............................................................................................................. 1
6 580059528 Hose Clamp .................................................................................................... 1
7 449001016 Capscrew ....................................................................................................... 1
8 449022013 Lockwasher .................................................................................................... 1
9 580059597 Fitting .............................................................................................................. 1
10 580059533 Bracket ........................................................................................................... 1
11 504282703 Chain Sheave ................................................................................................. 2
12 520040899 Ball Bearing .................................................................................................... 2
13 580059514 Snap Ring ....................................................................................................... 1
14 b 580059508 Shim ............................................................................................................... 1
15 b 580059512 Shim ............................................................................................................... 2
16 580059516 Load Roller ..................................................................................................... 2
17 580059509 Shim ............................................................................................................... 1
18 015416200 Cotter Pin ....................................................................................................... 4
19 580059523 Pin .................................................................................................................. 2
20 150013840 Nut .................................................................................................................. 2
21 015418300 Cotter Pin ....................................................................................................... 2
22 580059537 Chain Anchor .................................................................................................. 2
23 580059529 Nut .................................................................................................................. 2
24 580059595 Valve .............................................................................................................. 1
25 449001114 Capscrew ....................................................................................................... 2
26 b 580059513 Shim ............................................................................................................... 12
27 580059532 Stop ................................................................................................................ 1
28 520045522 Dowel ............................................................................................................. 1
29 580059530 Pad ................................................................................................................. 1

G11163 03-07


30 449001058 Capscrew ....................................................................................................... 2
31 580059517 Roller .............................................................................................................. 2
32 580059524 Wear Plug ....................................................................................................... 2
FOOTNOTES:

03-07 G11163
NOTES

G11164 03-07
INNER INTERMEDIATE MAST (FIGURE 10-3)


03-07 G11164

WITH LOAD BACKREST

ITEM 1 2 3 4 (223.0 in.) (241.0 in.) (259.0 in.)
Mast A664 A664 A664
Mast Assy 580060172 580060173 580060174

ITEM 1 2 3 4 (223.0 in.) (241.0 in.) (259.0 in.)
Mast A664 A664 A664
Mast Assy 580060175 580060176 580060177

c. . . . . Mast Assy ........................................................................................................... 1
2 580059503 Snap Ring ....................................................................................................... 1
3 b 580059513 Shim ............................................................................................................... 12
4 580059510 Sheave ........................................................................................................... 1
5 150013840 Nut .................................................................................................................. 2
6 580059519 Shaft ............................................................................................................... 1
7 580059511 Sheave ........................................................................................................... 2
8 580028391 Capscrew ....................................................................................................... 1
9 580059526 Retainer .......................................................................................................... 1
10 931014902 Capscrew ....................................................................................................... 1
11 580059529 Nut .................................................................................................................. 2
12 580059518 Axle Shaft ....................................................................................................... 1
13 580059982 Lockwasher .................................................................................................... 1
14 580059524 Wear Plug ....................................................................................................... 2
15 b 580059512 Shim ............................................................................................................... 2
16 580059516 Load Roller ..................................................................................................... 4
17 580059537 Chain Anchor .................................................................................................. 2
18 015416200 Cotter Pin ....................................................................................................... 4
19 580059523 Pin .................................................................................................................. 2
20 015418300 Cotter Pin ....................................................................................................... 2
21 580059534 Bracket ........................................................................................................... 1
22 449001058 Capscrew ....................................................................................................... 2
23 580059528 Hose Clamp .................................................................................................... 1
24 520045522 Dowel ............................................................................................................. 1
25 580059530 Pad ................................................................................................................. 1
26 931014902 Capscrew ....................................................................................................... 1
27 580059507 Tube Assy ...................................................................................................... 1
28 449001114 Capscrew ....................................................................................................... 2

G11164 03-07
FOOTNOTES:

03-07 G11164
NOTES

G11165 03-07


03-07 G11165
INNER MAST
WITH LOAD BACKREST

ITEM 1 2 3 4 (223.0 in.) (241.0 in.) (259.0 in.)
Mast A664 A664 A664
Mast Assy 580060172 580060173 580060174

ITEM 1 2 3 4 (223.0 in.) (241.0 in.) (259.0 in.)
Mast A664 A664 A664
Mast Assy 580060175 580060176 580060177

c. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 580059515 Snap Ring ....................................................................................................... 1
3 580059541 Head ............................................................................................................... 1
4 580059503 Snap Ring ....................................................................................................... 2
5 580059520 Sheave ........................................................................................................... 2
6 580059531 Band ............................................................................................................... 1
7 580059504 Screw ............................................................................................................. 2
8 580059538 Chain Anchor .................................................................................................. 2
9 015416200 Cotter Pin ....................................................................................................... 8
10 580059522 Pin .................................................................................................................. 2
11 015418300 Cotter Pin ....................................................................................................... 4
12 580059537 Chain Anchor .................................................................................................. 2
13 150013840 Nut .................................................................................................................. 4
14 580059529 Nut .................................................................................................................. 4
15 580059516 Load Roller ..................................................................................................... 2
16 b 580059513 Shim ............................................................................................................... 12
17 580059536 Capscrew ....................................................................................................... 2
18 580059596 Fitting .............................................................................................................. 1
19 a. . . . . Fuse Spring Guide ......................................................................................... 1
20 a. . . . . Fuse Spring .................................................................................................... 1
21 a. . . . . Fuse Piston .................................................................................................... 1
22 580059523 Pin .................................................................................................................. 2
FOOTNOTES:

G11160 03-07

RIGHT HAND — FOUR STAGE FULL FREE-LIFT

03-07 G11160
MAIN LIFT CYLINDER

RIGHT HAND – FOUR STAGE FULL FREE-LIFT

580078875 Cylinder Assy ...................................................................................................... 1
580078876 Cylinder Assy ...................................................................................................... 1
580078877 Cylinder Assy ...................................................................................................... 1
1 ..... Wear Ring ........................................................................................................... 1
2 ..... Piston Seal .......................................................................................................... 1
3 a. . . . . Shell .................................................................................................................... 1
4 a. . . . . Shaft ................................................................................................................... 1
5 580059498 Cylinder Assy ...................................................................................................... 1
6 ..... O-Ring ................................................................................................................ 1
7 ..... U-Cup ................................................................................................................. 1
8 ..... Wiper .................................................................................................................. 1
9 580059499 Plug ..................................................................................................................... 1
10 ..... O-Ring ................................................................................................................ 1
11 a. . . . . Piston Assembly ................................................................................................. 1
12 ..... O-Ring ................................................................................................................ 1
13 ..... Back-Up .............................................................................................................. 1
14 a. . . . . Rod-End .............................................................................................................. 1
15 ..... O-Ring ................................................................................................................ 1
16 580059500 Ball ...................................................................................................................... 1
17 a. . . . . Spacer ................................................................................................................ 1
18 a. . . . . Fitting .................................................................................................................. 1
19 580059595 Valve ................................................................................................................... 1
580057946 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Not Serviced Separately

G11161 03-07

LEFT HAND — FOUR STAGE FULL FREE-LIFT

03-07 G11161
MAIN LIFT CYLINDER

LEFT HAND – FOUR STAGE FULL FREE-LIFT

580078879 Cylinder Assy ...................................................................................................... 1
580078806 Cylinder Assy ...................................................................................................... 1
580078878 Cylinder Assy ...................................................................................................... 1
1 ..... Wear Ring ........................................................................................................... 1
2 ..... Piston Seal .......................................................................................................... 1
3 a. . . . . Shell .................................................................................................................... 1
4 a. . . . . Shaft ................................................................................................................... 1
5 580059498 Cylinder Assy ...................................................................................................... 1
6 ..... O-Ring ................................................................................................................ 1
7 ..... U-Cup ................................................................................................................. 1
8 ..... Wiper .................................................................................................................. 1
9 580059499 Plug ..................................................................................................................... 1
10 ..... O-Ring ................................................................................................................ 1
11 a. . . . . Piston .................................................................................................................. 1
12 580059501 Rod End .............................................................................................................. 1
13 ..... O-Ring ................................................................................................................ 1
14 580059500 Ball ...................................................................................................................... 1
15 a. . . . . Spacer ................................................................................................................ 1
16 580059595 Valve ................................................................................................................... 1
17 580059514 Snap Ring ........................................................................................................... 1
580059502 Kit-Seal ............................................................................................................... 1
FOOTNOTES:

G11159 03-07


03-07 G11159
FREE-LIFT CYLINDER

580078872 Cylinder Assy ...................................................................................................... 1
580078873 Cylinder Assy ...................................................................................................... 1
580078874 Cylinder Assy ...................................................................................................... 1
1 ..... Wear Ring ........................................................................................................... 1
2 ..... Piston Seal .......................................................................................................... 1
3 a. . . . . Shell .................................................................................................................... 1
4 a. . . . . Shaft ................................................................................................................... 1
5 580059496 Cylinder Assy ...................................................................................................... 1
6 ..... O-Ring ................................................................................................................ 1
7 ..... Seal ..................................................................................................................... 1
8 ..... Wiper .................................................................................................................. 1
9 a. . . . . Roll Pin ............................................................................................................... 1
10 580059497 Piston .................................................................................................................. 1
11 ..... O-Ring ................................................................................................................ 1
12 a. . . . . Rod-End .............................................................................................................. 1
13 580059596 Fitting .................................................................................................................. 1
14 580059515 Snap Ring ........................................................................................................... 1
580057945 Kit-Seal ............................................................................................................... 1
FOOTNOTES:

G11166 03-07
LIFT CHAINS (FIGURE 10-8)


1 580057941 Chain (Free-Lift) .................................................................................................. 2
1 580059417 Chain (Free-Lift) .................................................................................................. 2
1 580059418 Chain (Free-Lift) .................................................................................................. 2
2 580057942 Chain (Inner Hoist) .............................................................................................. 2
3 580057943 Chain (Outer Hoist) ............................................................................................. 2

03-07 G11167
FREE-LIFT HOSE (FIGURE 10-9)


1 580057944 Hose Assy (Free-Lift) .......................................................................................... 1

G11168 03-07
LOWERING CONTROL VALVE (FIGURE 10-10)


580090826 Lowering Control Valve ....................................................................................... 1
1 ..... Body ............................................................................................................... 1
2 ..... Cartridge Valve ............................................................................................... 1

03-07 G11168
NOTES

G11170 03-07

FOUR ROLLER — FOUR STAGE FULL FREE-LIFT

03-07 G11170
CARRIAGE
FOUR ROLLER – FOUR STAGE FULL FREE-LIFT

1 580059609 Capscrew ............................................................................................................ 4
2 580059982 Lockwasher ......................................................................................................... 4
3 580059610 Thrust Roller ....................................................................................................... 4
4 015418300 Cotter Pin ............................................................................................................ 2
5 150013840 Nut ...................................................................................................................... 2
6 580059529 Nut ...................................................................................................................... 2
7 580059538 Chain Anchor ...................................................................................................... 2
8 015416200 Cotter Pin ............................................................................................................ 4
9 580059522 Pin ....................................................................................................................... 2
10 580059513 Shim .................................................................................................................... AR
11 580059516 Load Roller ......................................................................................................... 4
12 580059636 Kit-Fork Stop ....................................................................................................... 1

G11171 03-07

SIX ROLLER — FOUR STAGE FULL FREE-LIFT

03-07 G11171
CARRIAGE
SIX ROLLER – FOUR STAGE FULL FREE-LIFT

580060806 Carriage (37") ..................................................................................................... 1
1 580059609 Capscrew ............................................................................................................ 4
2 580059982 Lockwasher ......................................................................................................... 4
3 580059610 Thrust Roller ....................................................................................................... 4
4 015418300 Cotter Pin ............................................................................................................ 2
5 150013840 Nut ...................................................................................................................... 2
6 580059529 Nut ...................................................................................................................... 2
7 580059538 Chain Anchor ...................................................................................................... 2
8 015416200 Cotter Pin ............................................................................................................ 4
9 580059522 Pin ....................................................................................................................... 2
10 580059513 Shim .................................................................................................................... AR
11 580059516 Load Roller ......................................................................................................... 4
12 580059621 Roller .................................................................................................................. 2
13 449001114 Capscrew ............................................................................................................ 4
14 580059622 Retainer Plate ..................................................................................................... 2
15 580059636 Kit-Fork Stop ....................................................................................................... 1

G11172 03-07
HOSE ATTACHING PARTS (FIGURE 10-13)

SINGLE FUNCTION — FOUR STAGE FULL FREE-LIFT

03-07 G11172

SINGLE FUNCTION – FOUR STAGE FULL FREE-LIFT

1 580059618 Hose Clamp ........................................................................................................ 4
2 580059640 Hose Clamp ........................................................................................................ 6
3 580059649 Bar ...................................................................................................................... 3
4 580059650 Bar ...................................................................................................................... 2
5 580059651 Fitting .................................................................................................................. 1
6 580059652 Restraint ............................................................................................................. 1
7 580059653 Capscrew ............................................................................................................ 6
8 580059654 Capscrew ............................................................................................................ 1
9 580059655 Capscrew ............................................................................................................ 3
10 580059656 Capscrew ............................................................................................................ 10
11 580059657 Capscrew ............................................................................................................ 1
12 580059672 Fitting .................................................................................................................. 1
13 580059658 Fitting .................................................................................................................. 1
14 580059659 Guide .................................................................................................................. 1
15 580059660 Hose Guard ........................................................................................................ 2
16 580059661 Bracket ................................................................................................................ 1
17 449022013 Lockwasher ......................................................................................................... 7
18 580059662 Lockwasher ......................................................................................................... 1
19 580059676 Washer ............................................................................................................... 3
20 580059677 Washer ............................................................................................................... 1
21 580059620 Hose Guard (5664mm and 6121mm)) ................................................................ 1
21 580059641 Hose Guard (6578mm) ....................................................................................... 1
22 580059663 Nut ...................................................................................................................... 2
23 580059664 Nut ...................................................................................................................... 1
24 580059665 Nut ...................................................................................................................... 1
25 580059666 Plate .................................................................................................................... 1
26 580059667 Bumper ............................................................................................................... 1
27 580059668 Retainer .............................................................................................................. 1
28 580059684 Sheave ................................................................................................................ 3
29 580059670 Sheave ................................................................................................................ 2
30 580059514 Snap Ring ........................................................................................................... 3
31 580059673 Stubshaft ............................................................................................................. 2
32 580059606 Hose Guard (5664 mm and 6121mm) ................................................................ 1
32 580059619 Hose Guard (6578 mm)) ..................................................................................... 1
33 580059674 Bracket ................................................................................................................ 1
34 580059675 Washer ............................................................................................................... 3
a 580059642 Hose Assy ........................................................................................................... 2
a 580059643 Hose Assy ........................................................................................................... 2
a 580059644 Hose Assy ........................................................................................................... 2
FOOTNOTES:
a Not Illustrated

G11173 03-07
HOSE ATTACHING PARTS (FIGURE 10-14)

DOUBLE FUNCTION — FOUR STAGE FULL FREE-LIFT

03-07 G11173

DOUBLE FUNCTION – FOUR STAGE FULL FREE-LIFT

1 580059618 Hose Clamp ........................................................................................................ 2
2 580059640 Hose Clamp ........................................................................................................ 8
3 580059650 Bar ...................................................................................................................... 1
4 580059649 Bar ...................................................................................................................... 4
5 580059685 Bracket ................................................................................................................ 1
6 580059651 Fitting .................................................................................................................. 4
7 580059652 Restraint ............................................................................................................. 1
8 580059653 Capscrew ............................................................................................................ 6
9 580059682 Capscrew ............................................................................................................ 1
10 580059655 Capscrew ............................................................................................................ 3
11 580059656 Capscrew ............................................................................................................ 10
12 580059657 Capscrew ............................................................................................................ 1
13 580059659 Guide .................................................................................................................. 1
14 580059690 Hose Guide ......................................................................................................... 1
14 580059691 Hose Guide ......................................................................................................... 1
15 580059660 Hose Guard ........................................................................................................ 2
16 449022013 Lockwasher ......................................................................................................... 7
17 580059662 Lockwasher ......................................................................................................... 1
18 580059676 Washer ............................................................................................................... 3
19 580059677 Washer ............................................................................................................... 1
20 580059692 Hose Guide ......................................................................................................... 1
20 580059693 Hose Guide ......................................................................................................... 1
21 580059663 Nut ...................................................................................................................... 4
22 580059664 Nut ...................................................................................................................... 1
23 580059665 Nut ...................................................................................................................... 1
24 580059683 Plate .................................................................................................................... 1
25 580059667 Bumper ............................................................................................................... 1
26 580059668 Retainer .............................................................................................................. 1
27 580059684 Sheave ................................................................................................................ 5
28 580059669 Sheave ................................................................................................................ 2
29 580059514 Snap Ring ........................................................................................................... 5
30 580059681 Stubshaft ............................................................................................................. 2
31 580059674 Bracket ................................................................................................................ 1
32 580059675 Washer ............................................................................................................... 5
a 580059694 Hose Assy (Rear Left) ........................................................................................ 2
a 580059642 Hose Assy (Rear Right) ...................................................................................... 2
a 580059645 Hose Assy ........................................................................................................... 2
a 580059646 Hose Assy ........................................................................................................... 2
a 580059647 Hose Assy ........................................................................................................... 2
a 580059696 Hose Assy ........................................................................................................... 2
a 580059697 Hose Assy ........................................................................................................... 2
a 580059698 Hose Assy ........................................................................................................... 2
a 580059687 Kit-Hose Group 3 to 4 Way 75.5 ......................................................................... 1
a 580059688 Kit-Hose Group 3 to 4 Way 80 ............................................................................ 1
a 580059689 Kit-Hose Group 3 to 4 Way 86 ............................................................................ 1

G11173 03-07
FOOTNOTES:
a Not Illustrated

SECTION 11
11 OPTIONS
CONTENTS
SECTION 11
OPTIONS
DESCRIPTION PAGE

INTEGRAL SIDESHIFT CARRIAGE - TWO AND THREE STAGE FULL FREE-LIFT (→ 10/2005) ......... 11-6
INTEGRAL SIDESHIFT CARRIAGE - TWO STAGE LIMITED FREE-LIFT (→ 10/2005) .......................... 11-8
STANDARD CARRIAGE - TWO AND THREE STAGE FULL FREE-LIFT (→ 10/2005) ........................... 11-10
STANDARD CARRIAGE - TWO STAGE LIMITED FREE-LIFT (→ 10/2005) ............................................ 11-12
BACK-UP ALARM ........................................................................................................................................... 11-30
BATTERY SLIDER AND RETAINER .............................................................................................................. 11-32
BATTERY SPACER ........................................................................................................................................ 11-34
DC CONVERTER
36/48 VOLT TO 12 VOLT ............................................................................................................................ 11-36
PREMIUM ................................................................................................................................................... 11-38
FRONT LIGHTS .............................................................................................................................................. 11-42
DRIVE-IN RACK .......................................................................................................................................... 11-44
INTEGRAL SIDE-SHIFT
HYDRAULIC HOSES (→ 10/2005) ............................................................................................................ 11-25
LIMITED FREE-LIFT - B661 (10/2005 →) ................................................................................................. 11-20
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-24
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
LED LIGHTS, BACK-UP AND BRAKE ............................................................................................................ 11-52
REAR WORK LIGHT ....................................................................................................................................... 11-48
DRIVE-IN RACK .......................................................................................................................................... 11-50
SERVICE SOFTWARE AND INTERFACE CABLE ......................................................................................... 11-40
STROBE LIGHT .............................................................................................................................................. 11-58
DRIVE-IN RACK .......................................................................................................................................... 11-60
STROBE LIGHT/REAR LIGHT COMBINATION ............................................................................................. 11-54
DRIVE-IN RACK .......................................................................................................................................... 11-56
TAIL, BRAKE, AND BACK-UP LIGHTS .......................................................................................................... 11-46

G11505 03-06
AUXILIARY TUBE EXTENSIONS (FIGURE 11-1)


03-06 G11505

KEY:
A: Three Function
B: Four Function
QTY
1 580018833 Dust Cap .................................................................................................... 2 2
2 580039424 Cap ............................................................................................................. 2 4
3 580019808 Fitting ......................................................................................................... 2 2
3 580039385 O-Ring ................................................................................................... 1 1
3 504155200 O-Ring ................................................................................................... 1 1
4 580018834 Quick Disconnect Fitting ............................................................................ 2 2
5 580018835 Fitting ......................................................................................................... 2 2
6 524147486 Fitting ......................................................................................................... 2 2
6 504155200 O-Ring ................................................................................................... 1 1
6 580039385 O-Ring ................................................................................................... 1 1
7 580039394 Fitting ......................................................................................................... 2 4
7 504155200 O-Ring ................................................................................................... 1 1
8 b 580056588 Bracket ....................................................................................................... 1 2
9 a 580056741 Bracket (RH) .............................................................................................. 1 1
10 a 580056586 Bracket (LH) ............................................................................................... .. 1
11 580063984 Tube Assy .................................................................................................. .. 1
12 580063983 Tube Assy .................................................................................................. .. 1
13 580063982 Tube Assy .................................................................................................. 1 1
14 580063986 Tube Assy .................................................................................................. 1 1
15 052643200 Connector ................................................................................................... 1 1
15 052645200 O-Ring ................................................................................................... 1 1
16 580066043 Drain Valve ................................................................................................. 1 1
FOOTNOTES:
a Integrated Side-Shift b Standard Side-Shift

G11504 03-06
AUXILIARY TUBE EXTENSIONS (FIGURE 11-2)

TWO AND THREE STAGE FULL FREE-LIFT — B662, B663 (10/2005 →)

03-06 G11504

TWO AND THREE STAGE FULL FREE-LIFT – B662, B663 (10/2005 →)
KEY:
A: Three Function
B: Four Function
QTY
1 580039424 Cap ............................................................................................................. 2 4
2 580039394 Fitting ......................................................................................................... 2 4
2 504155200 O-Ring ................................................................................................... 2 4
2 504155200 O-Ring ................................................................................................... 2 4
3 e 580056588 Bracket ....................................................................................................... 1 2
3 580093993 Bracket (Bolted on) .................................................................................... 1 2
4 ahi 580064611 Tube Assy .................................................................................................. 1 ..
4 aejk 580097074 Tube Assy .................................................................................................. .. 1
4 afjk 580097153 Tube Assy .................................................................................................. .. 1
5 bhi 580064610 Tube Assy .................................................................................................. 1 ..
5 bejk 580097073 Tube Assy .................................................................................................. .. 1
5 bfjk 580097152 Tube Assy .................................................................................................. .. 1
6 dhi 580064608 Tube Assy .................................................................................................. .. 1
6 djk 580097071 Tube Assy .................................................................................................. 1 1
7 chi 580064609 Tube Assy .................................................................................................. .. 1
7 cjk 580097072 Tube Assy .................................................................................................. 1 1
8 g 580056741 Bracket ....................................................................................................... .. 1
9 fhi 580056586 Bracket ....................................................................................................... 1 ..
9 fjk 582000781 Bracket ....................................................................................................... .. 1
10 524147486 Fitting ......................................................................................................... 2 2
10 504155200 O-Ring ................................................................................................... 2 2
10 580039385 O-Ring ................................................................................................... 2 2
11 580018834 Quick Disconnect Fitting ............................................................................ 2 2
12 580018835 Fitting ......................................................................................................... 2 2
13 052643200 Connector ................................................................................................... 1 1
13 052645200 O-Ring ................................................................................................... 1 1
14 580066043 Drain Valve ................................................................................................. 1 1
15 580019808 Fitting ......................................................................................................... 2 2
15 580039385 O-Ring ................................................................................................... 2 2
15 504155200 O-Ring ................................................................................................... 2 2
16 580018833 Dust Cap .................................................................................................... 2 2
FOOTNOTES:
a (Left Inner) g Integrated Sideshift (Right)
b (Left Outer) h → S/N B662V06160G
c (Right Inner) i → S/N B663V01797G
d (Right Outer) j S/N B662V06161G →
e (Standard Sideshift) k S/N B663V01798G →
f Integrated Sideshift (Left)

G11357 03-06
AUXILIARY TUBE EXTENTIONS (FIGURE 11-3)

INTEGRAL SIDESHIFT CARRIAGE — TWO AND THREE STAGE FULL FREE-LIFT (→ 10/2005)

03-06 G11357

INTEGRAL SIDESHIFT CARRIAGE – TWO AND THREE STAGE FULL FREE-LIFT (→ 10/2005)
KEY:
A: 4th Function w/o QD Fittings (A663)
B: 4th Function w/QD Fittings (A663)
C: 4th Function w/o QD Fittings (A662)
D: 4th Function w/QD Fittings (A662)
QTY
1 580058778 Tube Assy ................................................................................. 1 1 .. ..
1 580058781 Tube Assy ................................................................................. .. .. 1 1
2 580058779 Tube Assy ................................................................................. 1 1 .. ..
2 580058780 Tube Assy ................................................................................. .. .. 1 1
3 580033724 Bracket ...................................................................................... 1 1 .. ..
4 019899100 Fitting ........................................................................................ 2 2 2 2
5 019905000 Nut ............................................................................................ 2 .. 2 ..
6 580018835 Fitting ........................................................................................ .. 2 .. 2
7 580018834 Quick Disconnect Fitting ........................................................... .. 2 .. 2
8 052643200 Connector ................................................................................. .. 1 .. 1
9 580066043 Drain Valve ............................................................................... .. 1 .. 1
10 052645200 O-Ring ...................................................................................... .. 2 .. 2
11 500421904 Fitting ........................................................................................ .. 2 .. 2

G11356 03-06

INTEGRAL SIDESHIFT CARRIAGE — TWO STAGE LIMITED FREE-LIFT (→ 10/2005)

03-06 G11356

INTEGRAL SIDESHIFT CARRIAGE – TWO STAGE LIMITED FREE-LIFT (→ 10/2005)
KEY:
A: 4th Function w/o QD Fittings
B: 4th Function w/QD Fittings
QTY
1 580058783 Tube Assy .................................................................................................. 1 1
2 580058782 Tube Assy .................................................................................................. 1 1
3 580033724 Bracket ....................................................................................................... 1 1
4 019899100 Fitting ......................................................................................................... 2 2
5 019905000 Nut .............................................................................................................. 2 ..
6 580018835 Fitting ......................................................................................................... .. 2
7 580018834 Quick Disconnect Fitting ............................................................................ .. 2
8 052643200 Connector ................................................................................................... .. 1
9 580066043 Drain Valve ................................................................................................. .. 1
10 052645200 O-Ring ........................................................................................................ .. 2
11 500421904 Fitting ......................................................................................................... .. 2

G11355 03-06

STANDARD CARRIAGE — TWO AND THREE STAGE FULL FREE-LIFT (→ 10/2005)

03-06 G11355

STANDARD CARRIAGE – TWO AND THREE STAGE FULL FREE-LIFT (→ 10/2005)
KEY:
A: 3rd Function w/o QD Fittings
B: 3rd Function w/ QDFittings
C: 4th Function w/o QD Fittings
D: 4th Function w/QD Fittings
QTY
1 504297731 Tube Assy ................................................................................. 1 1 .. ..
1 504297733 Tube Assy ................................................................................. .. .. 1 1
2 504297730 Tube Assy ................................................................................. 1 1 .. ..
2 504297732 Tube Assy ................................................................................. .. .. 1 1
3 580010983 Bracket ...................................................................................... 1 1 1 1
4 019899300 Fitting ........................................................................................ 2 2 2 2
5 019905000 Nut ............................................................................................ 2 2 2 2
5 019899100 Fitting ........................................................................................ 2 2 2 2
6 580018835 Fitting ........................................................................................ .. 2 .. 2
8 052643200 Connector ................................................................................. .. 1 .. 1
9 580066043 Drain Valve ............................................................................... .. 1 .. 1
10 052645200 O-Ring ...................................................................................... .. 2 .. 2
11 500421904 Fitting ........................................................................................ 2 .. 2 ..

G11354 03-06

STANDARD CARRIAGE — TWO STAGE LIMITED FREE-LIFT (→ 10/2005)

03-06 G11354

STANDARD CARRIAGE – TWO STAGE LIMITED FREE-LIFT (→ 10/2005)
KEY:
A: 3rd Function w/o QD Fittings
B: 3rd Function w/ QDFittings
C: 4th Function w/o QD Fittings
D: 4th Function w/QD Fittings
QTY
1 019905000 Nut ............................................................................................ 2 2 2 2
2 019899100 Fitting ........................................................................................ 2 2 2 2
3 580010983 Bracket ...................................................................................... 1 1 1 1
4 518797671 Tube Assy ................................................................................. 1 1 .. ..
5 518797664 Tube Assy ................................................................................. 1 1 .. ..
6 518797612 Tube Assy ................................................................................. .. .. 1 1
7 518797613 Tube Assy ................................................................................. .. .. 1 1
8 580018835 Fitting ........................................................................................ .. 2 .. 2
10 052645200 O-Ring ...................................................................................... .. 2 .. 2
11 500421904 Fitting ........................................................................................ 2 .. 2 ..
12 052643200 Connector ................................................................................. .. 1 .. 1
13 580066043 Drain Valve ............................................................................... .. 1 .. 1

G11142 06-04
INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 11-7)


06-04 G11142


580037260 Side-Shift Carriage ............................................................................................. 1
1 580037254 Carriage Wldmt (Inner) ................................................................................... 1
2 580023799 Carriage Wldmt (Outer) (38.5 in.) ................................................................... 1
3 580020708 Sideshift Cylinder Assembly (FG11273 [Page 11-24]).................................. 1
4 580020724 Bearing (Upper) .............................................................................................. 2
5 580020726 Bearing (Lower) .............................................................................................. 2
6 580020723 Hook (Lower) .................................................................................................. 2
7 449001400 Capscrew ....................................................................................................... 4
8 502566903 Washer ........................................................................................................... 4
9 580026721 Pin .................................................................................................................. 2
10 580026723 Cotter Pin ....................................................................................................... 2
11 015628700 Grease Fitting ................................................................................................. 2
12 520036852 Load Roller ..................................................................................................... 6
12 520052899 Load Roller ..................................................................................................... 6
13 015916300 Snap Ring ....................................................................................................... 6
14 504233232 Shim (0.020 in.) .............................................................................................. 28
15 504235278 Spacer ............................................................................................................ 2
17 504075781 Pin .................................................................................................................. 2
18 500227907 Snap Ring ....................................................................................................... 4
19 580033718 Pin .................................................................................................................. 2
20 015415900 Cotter Pin ....................................................................................................... 2
21 580026720 Shim ............................................................................................................... AR

G11143 06-04


06-04 G11143


3 580020708 Sideshift Cylinder Assembly ........................................................................... 1
4 580020724 Bearing (Upper) .............................................................................................. 2
5 580020726 Bearing (Lower) .............................................................................................. 2
6 580020723 Hook (Lower) .................................................................................................. 2
7 449001400 Capscrew ....................................................................................................... 4
8 502566903 Washer ........................................................................................................... 4
9 580026721 Pin .................................................................................................................. 2
10 580026723 Cotter Pin ....................................................................................................... 2
11 580026725 Roll Pin ........................................................................................................... 2
12 015628700 Grease Fitting ................................................................................................. 2
13 504071702 Pin .................................................................................................................. 2
15 500227907 Snap Ring ....................................................................................................... 4
16 580033718 Pin .................................................................................................................. 2
17 015415900 Cotter Pin ....................................................................................................... 2
18 518797634 Load Roller ..................................................................................................... 6
18 520053821 Load Roller ..................................................................................................... 6
19 504233232 Shim (0.020 in.) .............................................................................................. 28
20 504235278 Spacer ............................................................................................................ 2
21 015916300 Snap Ring ....................................................................................................... 6
22 580026720 Shim ............................................................................................................... AR

G11144 06-04


06-04 G11144


4 580020724 Bearing (Upper) .............................................................................................. 2
5 580020726 Bearing (Lower) .............................................................................................. 2
6 580020723 Hook (Lower) .................................................................................................. 2
7 449001400 Capscrew ....................................................................................................... 4
8 502566903 Washer ........................................................................................................... 4
9 580026721 Pin .................................................................................................................. 2
10 580026723 Cotter Pin ....................................................................................................... 2
11 015628700 Grease Fitting ................................................................................................. 2
12 504071702 Pin .................................................................................................................. 2
14 500227907 Snap Ring ....................................................................................................... 4
15 580033718 Pin .................................................................................................................. 2
16 015415900 Cotter Pin ....................................................................................................... 2
17 520036852 Load Roller ..................................................................................................... 6
18 504233232 Shim (0.020 in.) .............................................................................................. 28
19 504235278 Spacer ............................................................................................................ 2
20 015916300 Snap Ring ....................................................................................................... 6
21 580026720 Shim ............................................................................................................... AR

G11275 03-06

LIMITED FREE-LIFT — B661 (10/2005 →)

03-06 G11275

LIMITED FREE-LIFT – B661 (10/2005 →)

580023764 Side-Shift Carriage (38.5 in.) .............................................................................. 1
1 580023791 Carriage Wldmt (Inner) (38.5 in.) .................................................................... 1
4 580020724 Bearing (Upper) .............................................................................................. 2
5 580020726 Bearing (Lower) .............................................................................................. 2
6 580020723 Hook (Lower) .................................................................................................. 2
7 449001400 Capscrew ....................................................................................................... 4
8 502566903 Washer ........................................................................................................... 4
9 580026721 Pin .................................................................................................................. 2
10 580026723 Cotter Pin ....................................................................................................... 2
11 580026725 Roll Pin ........................................................................................................... 1
12 015628700 Grease Fitting ................................................................................................. 2
13 520036816 Load Roller (4.35 in.) ...................................................................................... 6
14 015916500 Snap Ring ....................................................................................................... 6
15 504071779 Shim (0.020 in.) .............................................................................................. 28
16 504072717 Spacer ............................................................................................................ 6
18 504075781 Pin .................................................................................................................. 2
19 500227907 Snap Ring ....................................................................................................... 4
20 580033718 Pin .................................................................................................................. 2
21 015415900 Cotter Pin ....................................................................................................... 2
22 580026720 Shim ............................................................................................................... AR

G11274 03-07


03-07 G11274

TWO AND THREE STAGE FULL FREE-LIFT – B662, B663 (10/2005 →)
KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift
QTY
580064379 Side-Shift Carriage ..................................................................................... 1 ..
580093581 Side-Shift Carriage (Alternate Part) ........................................................... .. 1
580064380 Side-Shift Carriage ..................................................................................... .. 1
580093580 Side-Shift Carriage (Alternate Part) ........................................................... 1 ..
1 580061391 Carriage Wldmt (Inner) .......................................................................... 1 ..
1 580093583 Side-Shift Carriage (Inner) (Alternate Part) ........................................... 1 ..
1 580061390 Carriage Wldmt (Inner) .......................................................................... .. 1
1 580093582 Side-Shift Carriage (Inner) (Alternate Part) ........................................... .. 1
2 580023799 Carriage Wldmt (Outer) (38.5 in.) .......................................................... 1 1
3 580020708 Sideshift Cylinder Assembly (FG11273 [Page 11-24])......................... 1 1
4 580020724 Bearing (Upper) ..................................................................................... 2 2
5 580020726 Bearing (Lower) ..................................................................................... 2 2
6 580020723 Hook (Lower) ......................................................................................... 2 2
7 449001400 Capscrew ............................................................................................... 4 4
8 502566903 Washer .................................................................................................. 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580026725 Roll Pin .................................................................................................. 1 1
12 015628700 Grease Fitting ........................................................................................ 2 2
13 524147388 Pin .......................................................................................................... 1 1
14 518792697 Pin .......................................................................................................... 1 1
15 500227907 Snap Ring .............................................................................................. 1 1
16 524197448 Chain Anchor ......................................................................................... 1 1
17 015415900 Cotter Pin ............................................................................................... 1 1
18 520036852 Load Roller ............................................................................................ 6 ..
18 518797634 Load Roller ............................................................................................ .. 6
19 504233232 Shim (0.020 in.) ..................................................................................... AR AR
20 504235278 Spacer ................................................................................................... 2 2
21 015916300 Snap Ring .............................................................................................. 6 6
22 580026720 Shim ....................................................................................................... AR AR
504066700 Stubshaft ................................................................................................ 6 6

G11273 03-06
INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 11-12)

580020708 Sideshift Cylinder Assembly ............................................................................... 1
1 580020710 Sideshift Cylinder ........................................................................................... 1
2 580020721 Rod Seal ......................................................................................................... 2
3 580020719 O-Ring ............................................................................................................ 2
4 580026724 Retainer .......................................................................................................... 2
5 580020741 Rod Wiper ...................................................................................................... 2
6 580027520 Kit-Seal ........................................................................................................... 1

06-09 P21088
INTEGRAL SIDE-SHIFT (FIGURE 11-13)

HYDRAULIC HOSES (→ 10/2005)
KEY:
A: Two Stage Limited Free-Lift
C: Two Stage Full Free-Lift
QTY
1 580027671 Hose Assy ......................................................................................... .. 1 ..
1 580027672 Hose Assy ......................................................................................... .. .. 1
1 580027668 Hose Assy ......................................................................................... 1 .. ..
2 580027665 Hose Assy ......................................................................................... .. 1 ..
2 580020736 Hose Assy ......................................................................................... 1 .. 1
3 312850042 Strap Clamp ...................................................................................... 1 1 1
4 052642200 Fitting ................................................................................................. 2 2 2
4 052645200 O-Ring ............................................................................................... 2 2 2

G11272 03-06
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 11-14)


1 580046146 Hose Assy ........................................................................................................... 1
2 580046147 Hose Assy ........................................................................................................... 1
3 312850042 Strap Clamp ........................................................................................................ 1
4 580019865 Fitting .................................................................................................................. 2
4 052645200 O-Ring ............................................................................................................ 1
4 504155200 O-Ring ............................................................................................................ 1

03-06 G11271
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 11-15)


G11271 03-06
KEY:
A: Two Stage Full Free-Lift
QTY
1 580046149 Hose Assy .................................................................................................. 1 ..
1 580047823 Hose Assy .................................................................................................. .. 1
2 580061392 Hose Assy .................................................................................................. 1 ..
2 580047822 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 052645200 O-Ring ................................................................................................... 1 1
4 504155200 O-Ring ................................................................................................... 1 1

03-06 G11271
NOTES

G11017 06-04
BACK-UP ALARM (FIGURE 11-16)

06-04 G11017
BACK-UP ALARM
1 524169018 Back-Up Alarm .................................................................................................... 1
2 720098901 Tube .................................................................................................................... AR
3 502719903 Terminal .............................................................................................................. 2
4 900003245 Grommet ............................................................................................................. 1
5 449001013 Capscrew ............................................................................................................ 2
6 449021001 Washer ............................................................................................................... 2
7 504229298 Nut ...................................................................................................................... 2
8 580040476 Wire Harness ...................................................................................................... 1
9 502701505 Connector ........................................................................................................... 1
10 502701538 Wire Seal ............................................................................................................ 1

G11095 06-04
BATTERY SLIDER AND RETAINER (FIGURE 11-17)

06-04 G11095
BATTERY SLIDER AND RETAINER

1 a 520222602 Panel ................................................................................................................... 1
1 520221602 Plate .................................................................................................................... 1
1 b 520222603 Panel ................................................................................................................... 1
1 520221603 Plate .................................................................................................................... 1
2 505008200 Spring ................................................................................................................. 2
3 520082889 Roll Pin ............................................................................................................... 2
4 505195200 Pin ....................................................................................................................... 2
5 520082888 Pin ....................................................................................................................... 2
6 505218200 Bumper ............................................................................................................... 2
7 505227200 Retainer .............................................................................................................. 2
8 449015044 Nut ...................................................................................................................... 2
9 449022013 Lockwasher ......................................................................................................... 2
10 449001069 Capscrew ............................................................................................................ 2
11 580051571 Side Plate ........................................................................................................... 1
12 504231285 Capscrew ............................................................................................................ 2
13 504231232 Spacer ................................................................................................................ 10
14 449021006 Washer ............................................................................................................... 2
15 449022013 Lockwasher ......................................................................................................... 2
16 449015044 Nut ...................................................................................................................... 2
17 a 580034638 Slide Platform (ERP16ATF) ................................................................................ 1
17 c 580034639 Slide Platform (ERP18ATF) ................................................................................ 1
17 d 580034640 Slide Platform (ERP18ATF) ................................................................................ 1
FOOTNOTES:
a 1290 mm Wheel Base c 1385 mm Wheel Base - 3500 lb.
b 1385 mm Wheel Base d 1385 mm Wheel Base - 4000 lb.

G11094 06-04
BATTERY SPACER (FIGURE 11-18)

06-04 G11094
BATTERY SPACER
1 504707701 Platform (82 lb) ................................................................................................... 1
1 504707702 Platform (97 lb) ................................................................................................... 1
1 504707703 Platform (168 lb) ................................................................................................. 1
1 504707714 Platform (249 lb) ................................................................................................. 1
1 504707704 Platform (293 lb) ................................................................................................. 1
1 504707705 Platform (399 lb) ................................................................................................. 1
1 504707715 Platform (498 lb) ................................................................................................. 1
2 d 519920602 Battery Tray (Acid Tray) ...................................................................................... 1
2 519920603 Battery Tray ........................................................................................................ 1
3 580051571 Side Plate ........................................................................................................... 1
4 504231232 Spacer ................................................................................................................ 10
5 449021006 Washer ............................................................................................................... 2
6 449022013 Lockwasher ......................................................................................................... 2
7 449015044 Nut ...................................................................................................................... 2
8 504231285 Capscrew ............................................................................................................ 2
9 b 449001078 Capscrew ............................................................................................................ 2
9 c 449001233 Capscrew ............................................................................................................ 2
9 e 449001067 Capscrew ............................................................................................................ 2
9 a 449001069 Capscrew ............................................................................................................ 1
FOOTNOTES:
a Used on 168 and 606 lb platform d Used on 82 and 249 lb platform
b Used on 249 and 293 lb platform e Used on 82 and 97 lb platform
c Used on 399 lb platform

G11016 06-04
DC CONVERTER (FIGURE 11-19)

36/48 VOLT TO 12 VOLT

06-04 G11016
DC CONVERTER
36/48 VOLT TO 12 VOLT

1 520086612 Dc-Dc Converter ................................................................................................. 1
2 449022018 Washer ............................................................................................................... 11
3 449001170 Capscrew ............................................................................................................ 4
4 016103500 Washer ............................................................................................................... 6
5 449001412 Capscrew ............................................................................................................ 7
6 449015002 Nut ...................................................................................................................... 5
7 524138691 Bracket ................................................................................................................ 1
8 449021003 Washer ............................................................................................................... 2
9 506979500 Control Panel ...................................................................................................... 1
10 506978500 Plate ............................................................................................................... 1
11 501746202 Relay (24 Volt) ................................................................................................ 1
12 317222556 Terminal ......................................................................................................... 2
13 940600905 Washer ........................................................................................................... 2
14 449007011 Screw ............................................................................................................. 1
15 449022019 Lockwasher .................................................................................................... 4
16 449007024 Screw ............................................................................................................. 2
17 502164902 Wire ................................................................................................................ 2
18 501997902 Terminal (Ring) ............................................................................................... 2
19 509982101 Diode .............................................................................................................. 1
20 515768104 Resistor .......................................................................................................... 2
21 517408308 Terminal Block ................................................................................................ 1
a 751199100 Insulator .............................................................................................................. 1
a 580041501 Switch ................................................................................................................. 1
FOOTNOTES:
a Not Illustrated

G11014 06-04
DC CONVERTER (FIGURE 11-20)

PREMIUM

06-04 G11014
DC CONVERTER
PREMIUM

1 520045144 Dc-Dc Converter (36V) ....................................................................................... 1
1 520045145 Dc-Dc Converter (48V) ....................................................................................... 1
2 449022018 Washer ............................................................................................................... 4
3 449001170 Capscrew ............................................................................................................ 4

G11048 06-04
SERVICE SOFTWARE AND INTERFACE CABLE (FIGURE 11-21)

580039670 Cable .................................................................................................................. 1
1 580039163 Kit-Cable For Laptop Pc ................................................................................. 1
2 580039669 Kit-Cable For Laptop Pc ................................................................................. 1
2 580033802 Body ........................................................................................................... 1
2 580025225 Shroud ........................................................................................................ 1
2 580033803 Terminal ..................................................................................................... 3
2 580042782 Connector ................................................................................................... 1
2 580042511 Connector ................................................................................................... 1
2 580039193 Connector ................................................................................................... 1
2 580038290 Terminal ..................................................................................................... 3
a 524187015 Diagnostic Software (Electronic Truck AC Controls) .......................................... 1
a 524190264 Diagnostic Software (Language Options) ........................................................... 1
FOOTNOTES:
a Not Illustrated

06-04 G11048
NOTES

G11011 06-04
FRONT LIGHTS (FIGURE 11-22)

06-04 G11011
FRONT LIGHTS
1 580043504 Plate .................................................................................................................... 2
2 580041652 Bracket Wldmt (RH) ............................................................................................ 1
3 580041653 Bracket Wldmt (LH) ............................................................................................ 1
4 900003245 Grommet ............................................................................................................. 2
5 504230231 Screw .................................................................................................................. 4
6 580023049 Bolt ...................................................................................................................... 2
7 502566901 Washer ............................................................................................................... 2
8 504229298 Nut ...................................................................................................................... 2
9 580040370 Headlight ............................................................................................................. 2
9 580043207 Bulb ................................................................................................................ 1
9 580051616 Wire Harness .................................................................................................. 1
10 580035444 Washer ............................................................................................................... 2
11 580040131 Wire Harness (Headlights) (Front Light) ............................................................. 2
a 312850034 Strap Clamp ........................................................................................................ 6
a 520041843 Switch ................................................................................................................. 1
a 580052995 Wire Harness (Light Switch) ............................................................................... 1
a 502701518 Plug ................................................................................................................ 1
a 502701502 Contact ........................................................................................................... 4
a 502701544 Connector ....................................................................................................... 1
a 500383907 Terminal ......................................................................................................... 4
a 500383904 Terminal ......................................................................................................... 1
a 580040475 Wire Harness ...................................................................................................... 1
FOOTNOTES:
a Not Illustrated

G11154 11-04
FRONT LIGHTS (FIGURE 11-23)

DRIVE-IN RACK

11-04 G11154
FRONT LIGHTS
DRIVE-IN RACK

1 580018891 Bracket (Head Light Mounting) ........................................................................... 2
2 580041652 Bracket Wldmt (RH) ............................................................................................ 1
3 580041653 Bracket Wldmt (LH) ............................................................................................ 1
4 580059372 Wire Harness (Mast Lights) ................................................................................ 1
5 580059373 Wire Harness (Mast Lights) ................................................................................ 1
6 504070790 Strap Clamp ........................................................................................................ 8
7 580023049 Bolt ...................................................................................................................... 2
8 502566901 Washer ............................................................................................................... 2
9 504229298 Nut ...................................................................................................................... 2
10 580040370 Headlight ............................................................................................................. 2
11 580035444 Washer ............................................................................................................... 2

G11021 06-04
TAIL, BRAKE, AND BACK-UP LIGHTS (FIGURE 11-24)

06-04 G11021
TAIL, BRAKE, AND BACK-UP LIGHTS

1 900003245 Grommet ............................................................................................................. 2
2 580055578 Bracket ................................................................................................................ 2
2 580050859 Bracket ........................................................................................................... 1
2 258168600 Spacer ............................................................................................................ 2
3 580050860 Bracket ................................................................................................................ 2
4 518796682 Nut ...................................................................................................................... 4
5 580014079 Screw .................................................................................................................. 4
6 580050307 Brake/Backup Light ............................................................................................. 2
7 449007043 Screw .................................................................................................................. 4
8 580041206 Wire Harness (Rear Light) .................................................................................. 2
a 502701517 Connector ........................................................................................................... 2
a 502701544 Connector ........................................................................................................... 2
FOOTNOTES:
a Not Illustrated

G11019 06-04
REAR WORK LIGHT (FIGURE 11-25)

06-04 G11019
REAR WORK LIGHT

1 580041461 Plate .................................................................................................................... 1
2 449001134 Capscrew ............................................................................................................ 2
3 504226242 Washer ............................................................................................................... 2
4 504229298 Nut ...................................................................................................................... 2
5 580040370 Headlight ............................................................................................................. 1
5 580043207 Bulb ................................................................................................................ 1
5 580051616 Wire Harness .................................................................................................. 1
6 580049821 Bracket Wldmt .................................................................................................... 1
7 580035444 Washer ............................................................................................................... 1
9 502701505 Connector ........................................................................................................... 1
10 502701538 Wire Seal ............................................................................................................ 1
11 516905800 Clamp ................................................................................................................. 1
12 900003245 Grommet ............................................................................................................. 1
520041879 Switch (Strobe Light) .......................................................................................... 1

G11155 03-06
REAR WORK LIGHT (FIGURE 11-26)

DRIVE-IN RACK

03-06 G11155
REAR WORK LIGHT

DRIVE-IN RACK

1 580041544 Bracket ................................................................................................................ 1
2 504230231 Screw .................................................................................................................. 2
3 580040370 Headlight ............................................................................................................. 1
4 580035444 Washer ............................................................................................................... 1
6 516905800 Clamp ................................................................................................................. 1
a 502701505 Connector ........................................................................................................... 1
a 502701538 Wire Seal ............................................................................................................ 1
a 900003245 Grommet ............................................................................................................. 1
FOOTNOTES:
a Not Illustrated

G11934 04-08
LED LIGHTS, BACK-UP AND BRAKE (FIGURE 11-27)

04-08 G11934
LED LIGHTS, BACK-UP AND BRAKE

1 580014079 Screw .................................................................................................................. 2
2 518796682 Nut ...................................................................................................................... 2
3 258168600 Spacer ................................................................................................................ 2
4 580082107 Formed Bracket .................................................................................................. 1
5 580078387 Brake/Backup Light ............................................................................................. 1
6 449007042 Screw .................................................................................................................. 2
7 580078386 Wire Harness ...................................................................................................... 1
8 580082108 Formed Bracket .................................................................................................. 1

G11020 06-04
STROBE LIGHT/REAR LIGHT COMBINATION (FIGURE 11-28)

06-04 G11020
STROBE LIGHT/REAR LIGHT COMBINATION

1 580041654 Plate .................................................................................................................... 1
2 449001014 Screw .................................................................................................................. 2
3 504226242 Washer ............................................................................................................... 2
4 504229298 Nut ...................................................................................................................... 2
5 900003245 Grommet ............................................................................................................. 1
6 580000037 Strobe Light ........................................................................................................ 1
6 504232212 Strobe Light .................................................................................................... 1
6 580035844 Lens (Amber) .................................................................................................. 1
7 720098901 Tube .................................................................................................................... AR
8 504059726 Terminal (Strobe Light) ....................................................................................... 2
8 504059730 Terminal (Rear Light) .......................................................................................... 2
9 504232297 Guard .................................................................................................................. 1
10 501739903 Capscrew ............................................................................................................ 2
11 940004903 Washer ............................................................................................................... 2
12 504575277 Lockwasher ......................................................................................................... 2
13 937100903 Nut ...................................................................................................................... 2
14 580040370 Headlight ............................................................................................................. 1
14 580043207 Bulb ................................................................................................................ 1
14 580051616 Wire Harness .................................................................................................. 1
14 504059726 Terminal ......................................................................................................... 2
15 580049821 Bracket Wldmt .................................................................................................... 1
16 580035444 Washer ............................................................................................................... 1
18 580040478 Wire Harness (Strobe Light) ............................................................................... 1
19 502701505 Connector ........................................................................................................... 2
20 502701538 Wire Seal ............................................................................................................ 2
21 516905800 Clamp ................................................................................................................. 1
520041879 Switch (Strobe Light) .......................................................................................... 1

G11153 11-04
STROBE LIGHT/REAR LIGHT COMBINATION (FIGURE 11-29)

DRIVE-IN RACK

11-04 G11153
STROBE LIGHT/REAR LIGHT COMBINATION

DRIVE-IN RACK

1 580041543 Bracket ................................................................................................................ 1
2 504230231 Screw .................................................................................................................. 2
3 900003245 Grommet ............................................................................................................. 2
4 580000037 Strobe Light ........................................................................................................ 1
5 720098901 Tube .................................................................................................................... AR
6 504059726 Terminal .............................................................................................................. 2
7 504232297 Guard .................................................................................................................. 1
8 501739903 Capscrew ............................................................................................................ 2
9 449021002 Washer ............................................................................................................... 2
10 449022019 Lockwasher ......................................................................................................... 2
11 937100903 Nut ...................................................................................................................... 2
12 580040370 Headlight ............................................................................................................. 1
13 516905800 Clamp ................................................................................................................. 1
14 580035444 Washer ............................................................................................................... 2
a 502701505 Connector ........................................................................................................... 2
a 502701538 Wire Seal ............................................................................................................ 2
FOOTNOTES:
a Not Illustrated

G11018 06-04
STROBE LIGHT (FIGURE 11-30)

06-04 G11018
STROBE LIGHT
1 580041654 Plate .................................................................................................................... 1
2 900003245 Grommet ............................................................................................................. 1
3 580000037 Strobe Light ........................................................................................................ 1
3 580035844 Lens (Amber) .................................................................................................. 1
3 504232212 Strobe Light .................................................................................................... 1
4 720098901 Tube .................................................................................................................... AR
5 504059726 Terminal .............................................................................................................. 2
6 504232297 Guard .................................................................................................................. 1
7 449001134 Capscrew ............................................................................................................ 2
8 504226242 Washer ............................................................................................................... 2
9 504229298 Nut ...................................................................................................................... 2
10 501739903 Capscrew ............................................................................................................ 2
11 016103200 Washer ............................................................................................................... 2
12 449022019 Lockwasher ......................................................................................................... 2
13 937100903 Nut ...................................................................................................................... 2
15 502701505 Connector ........................................................................................................... 1
16 502701538 Wire Seal ............................................................................................................ 1
17 516905800 Clamp ................................................................................................................. 1

G11156 03-06
STROBE LIGHT (FIGURE 11-31)

DRIVE-IN RACK

03-06 G11156
STROBE LIGHT
DRIVE-IN RACK

1 580041544 Bracket ................................................................................................................ 1
2 504230231 Screw .................................................................................................................. 2
3 900003245 Grommet ............................................................................................................. 2
4 580000037 Strobe Light ........................................................................................................ 1
5 720098901 Tube .................................................................................................................... AR
6 504059726 Terminal .............................................................................................................. 2
7 504232297 Guard .................................................................................................................. 1
8 501739903 Capscrew ............................................................................................................ 2
9 449021002 Washer ............................................................................................................... 2
10 449022019 Lockwasher ......................................................................................................... 2
11 937100903 Nut ...................................................................................................................... 2
13 516905800 Clamp ................................................................................................................. 1
a 502701505 Connector ........................................................................................................... 1
a 502701538 Wire Seal ............................................................................................................ 1
FOOTNOTES:
a Not Illustrated

G11156 03-06
NOTES

SECTION 12
12 FIELD CONVERSION KITS

CONTENTS
SECTION 12
FIELD CONVERSION KITS
DESCRIPTION PAGE

HYDRAULICS ................................................................................................................................................. 12-2
LIGHT OPTION ............................................................................................................................................... 12-2
ELECTRO HYDRAULIC 3 TO 4 FUNCTION - WITH INTERLOCK ............................................................ 12-3
ELECTRO HYDRAULIC 3 TO 4 FUNCTION - WITHOUT INTERLOCK .................................................... 12-3
TILT ................................................................................................................................................................. 12-2

HYDRAULICS
DESCRIPTION PART NUMBER

Kit-Hyd Valve 3 to 4 Way (Contactor Hydraulics without Lockout to with Lockout) 150104937
Kit-Hyd Valve 3 to 4 Way (Contactor Hydraulics with Lockout to with Lockout) 150104938
Kit-Hyd Valve 3 to 4 Way (Transistor Hyd w/o lockout to w/lockout) 150104939
Kit-Hyd Valve 3 to 4 Way (Transistor Hyd w/lockout to w/lockout) 150104940
Kit-Manual Lever Conv 3 Way (Without Lockout to with Lockout) 150104944
Kit-Manual Lever Conv 3 Way (With Lockout to without Lockout) 150104946
Kit-Hyd Valve 3 to 4 Way (Mini Lever with Lockout) 150104931
Kit-Hyd Valve 3 to 4 Way (Mini Leve without Lockout) 150104932
Kit-Hyd Valve 3 to 4 Way (Contactor Hyd w/o lockout to w/lockout without support 524236556
Bracket)
Kit-Hyd Valve 3 to 4 Way (Contactor Hydraulic w/lockout to w/lockout without Support 524236557
Bracket))
Kit-Hyd Valve 3 to 4 Way (Transistor Hyd w/o lockout to w/lockout without Support 524236558
Bracket)
Kit-Hyd Valve 3 to 4 Way (Transistor Hyd w/lockout to w/lockout without Support 524236559
Bracket)
Kit-Conversion (3 to 4 Fun Hose Group, 3FFL 3060 Lift) 524275443
Kit-Conversion (3 to 4 Fun Hose Group, 3FFL 4110 Lift) 524275446
Kit-Hose Group 3 to 4 Way 524290997
Kit-Hyd Valve 3 to 4 Way (Manual Hydraulic Common Parts) 150104941
TILT

Kit-Tilt 150023888
Kit-Tilt 150023889
Kit-Tilt 150023890
LIGHT OPTION

Kit-Worklight 150102440
Kit-Strobe Light (Rear) 150102458
Kit-Back-Up Alarm 150102459


ELECTRO HYDRAULIC 3 TO 4 FUNCTION
WITH INTERLOCK

Mini-Lever 580084197

ELECTRO HYDRAULIC 3 TO 4 FUNCTION
WITHOUT INTERLOCK

Mini-Lever 580084193


2 TO 3 FUNCTION

4410 mm 4710 mm 4860 mm 5460 mm
DESCRIPTION (173.6 in.) (185.4 in.) (191.3 in.) (215.0 in.)
Mast B662 B662 B662 B662
Group Number 4410 4710 4860 5460
Kit-Hose Group 2 TO 3 524290996 524275448 524290999 524275451
Way
2 TO 4 FUNCTION

4410 mm 4710 mm 4860 mm 5460 mm
Mast B662 B662 B662 B662
Group Number 4410 4710 4860 5460
Kit-Hose Group 2 to 4 524290998 524275450 524291001 524275453
Way
3 TO 4 FUNCTION

4410 mm 4710 mm 4860 mm 5460 mm
Mast B662 B662 B662 B662
Group Number 4410 4710 4860 5460
Kit-Hose Group 3 to 4 524290997 524275449 524291000 524275452
Way

SECTION 13
13 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 13
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
012472200 2-5 1 11-17 17 015916300 7-3 7 1-35 9

2-5 1 11-19 16 7-5 9 027678700 5-7 31
012823300 6-47 11-21 21 7-17 7 5-11 14
6-51 11-23 17 7-19 4 032643500 4-7 19
6-53 015416200 4-13 11 7-25 3 5-5 8
6-55 10-3 6 8-3 6 052229600 6-7
012824300 7-3 5 10-5 18 8-5 7 6-31 5
7-17 5 10-9 18 8-7 3 7-21 9
8-3 3 10-13 9 8-21 3 8-37 19
8-5 5 10-25 8 8-31 7 9-29 19
8-31 5 10-27 8 8-33 7 052642200 11-25 4
8-33 5 015418200 8-9 8 8-35 3 052643200 6-31 6
9-3 3 8-37 31 8-49 3 11-3 15
9-25 5 9-13 12 9-3 6 11-5 13
012825700 7-11 11 015418300 10-3 10 9-5 3 11-7 8
7-13 11 10-5 21 9-19 3 11-9 8
7-23 5 10-9 20 9-25 7 11-11 8
8-13 11 10-13 11 9-27 3 11-13 12
8-15 11 10-25 4 9-40 3 052643300 6-51 1
8-41 11 10-27 4 11-15 13 052643400 6-49 1
9-9 9 015420300 6-13 12 11-17 21 052643500 8-37 20
9-11 9 6-17 12 11-19 20 052645200 11-3 15
9-31 9 6-21 12 11-23 21 11-5 13
9-33 9 6-25 12 015916500 11-21 14 11-7 10
012828800 6-17 15 015493200 8-19 7 015918200 6-27 10 11-9 10
013397900 9-43 20 8-47 7 016103200 11-59 11 11-11 10
014972900 6-29 40 9-17 7 016103500 11-37 4 11-13 10
015026400 4-13 6 9-39 7 016104000 4-13 5 11-25 4
6-29 43 015627900 6-13 7 019899100 6-3 10 11-26 4
015414700 6-27 7 6-13 11 11-7 4 11-28 4
6-29 15 6-17 7 11-9 4 052645300 9-13 1
6-29 31 6-17 11 11-11 5 9-35 24
6-51 2 6-21 7 11-13 2 052645400 7-7 9
6-53 3 6-21 11 019899200 6-3 10 7-7 14
6-55 2 6-25 7 6-43 10 7-7 17
015415900 7-7 2 6-25 11 019899300 11-11 4 7-7 18
7-21 23 015628700 11-15 11 019905000 7-27 23 7-21 9
7-25 11 11-17 12 8-52 7-21 17
8-9 2 11-19 11 11-7 5 8-9 12
8-17 30 11-21 12 11-9 5 8-9 13
8-21 11 11-23 12 11-11 5 8-9 21
8-37 29 015630900 7-3 11-13 1 8-17 25
8-45 6 7-17 019921200 6-29 42 8-37 19
8-49 11 8-3 14 023338500 1-3 37 8-37 26
9-13 7 8-31 10 1-9 11 9-7 3
9-19 11 9-3 14 023604600 1-25 5 9-7 8
9-35 6 9-25 10 1-27 9 9-7 11
9-40 11 015914900 5-7 30 1-29 9 9-7 12
11-15 20 5-11 13 1-31 5 9-13 14

NUMERICAL INDEX
NUMERICAL INDEX (continued)
9-29 17 8-3 13 6-49 7 6-29 21

9-29 19 9-3 13 6-57 4 11-37 3
9-35 17 9-25 10 449001016 6-13 4 11-39 3
052645500 7-21 18 203077700 6-53 6-17 4 449001202 4-9 43
8-9 19 253937205 1-17 1 6-21 4 449001233 8-51 26
8-37 20 253937207 1-17 1 6-25 4 11-35 9
9-29 18 253937208 1-17 1 10-5 7 449001272 1-3 19
052645600 7-7 16 253937209 1-17 1 449001019 5-7 5 7-27 17
7-21 10 253937215 1-17 1 449001023 6-27 17 449001302 1-37 2
8-9 16 253937218 1-17 1 6-31 13 4-14
8-37 17 258157200 3-2 1 449001028 5-3 23 449001343 1-3 28
9-7 10 258168600 11-47 2 7-27 4 9-35 21
9-29 10 11-53 3 449001040 4-17 12 449001386 2-31 7
053349600 7-21 27 258465500 3-2 5-7 35 449001389 7-27 13
8-38 34 258484300 3-2 2 6-3 7 8-45 19
9-29 21 258484400 3-2 1 6-3 25 8-51 15
9-35 25 258514000 3-2 6-43 7 449001400 11-15 7
054466300 2-39 37 258985000 1-13 13 449001050 7-21 12 11-17 7
055746400 4-17 5 277286800 6-31 17 8-37 11 11-19 7
6-55 1 296321382 2-21 9-29 12 11-21 7
056363100 6-3 16 2-25 4 449001058 8-45 14 11-23 7
056363300 6-49 2-27 2 9-35 14 449001410 1-7 5
059079500 6-29 44 296321383 2-27 5 10-6 30 449001412 1-4 47
059719100 4-13 7 311323021 3-10 46 10-9 22 2-17 17
059726400 6-45 6 312850032 6-3 34 449001067 11-35 9 2-19 18
060023700 9-13 32 6-43 449001068 7-21 5 11-37 5
9-35 33 312850034 9-22 28 8-37 4 449001415 2-5 7
061278200 1-21 3 11-43 9-29 3 6-3
061353000 6-7 312850042 5-5 12 449001069 6-3 26 6-31 11
061643400 6-49 11-25 3 11-33 10 6-45 7
062128400 6-53 11-26 3 11-35 9 8-37 14
062159500 4-17 11-28 3 449001072 7-27 16 449004080 4-13 30
062254800 6-31 3 316441036 6-45 5 8-51 4 449007004 2-21 15
6-49 2 316534106 4-10 50 449001078 5-3 22 449007011 11-37 14
064401300 1-3 34 317220006 2-39 44 11-35 9 449007021 2-5 2
065354200 2-39 31 317222556 2-37 8 449001114 6-27 5 449007024 11-37 16
065619300 5-5 10 2-39 34 6-29 13 449007040 5-3 19
066002600 6-3 2-39 41 6-31 9 449007042 11-53 6
080143400 4-17 15 11-37 12 10-5 25 449007043 11-47 7
6-3 30 440066700 3-2 2 10-9 28 449015002 1-3 6
080437000 7-21 18 449001003 8-45 9 10-27 13 2-5 4
9-29 18 449001007 9-35 9 449001134 5-3 18 4-7 6
122310101 6-53 2 449001013 1-3 13 5-7 12 6-27 30
131635419 4-3 3 11-31 5 11-49 2 6-29 10
150013840 10-3 8 449001014 4-13 16 11-59 7 6-41 5
10-5 20 6-3 449001138 5-3 11 11-37 6
10-9 5 6-45 8 449001170 2-31 5 449015014 1-3 24
10-13 13 8-51 5 4-7 14 5-3 13
10-25 5 9-43 14 4-13 37 5-7 10
10-27 5 11-55 2 5-7 21 6-3
150127005 7-3 449001015 6-27 23 6-29 7 9-35 23

NUMERICAL INDEX
449015021 2-33 3 5-3 9 9-35 20 9-35 32

449015029 1-23 3 5-7 34 449022017 7-27 15 9-40 9
449015044 1-37 6 6-3 8 9-35 10 11-15 18
5-3 5 6-3 28 449022018 1-3 20 11-17 15
5-7 32 6-27 18 2-3 5 11-19 14
6-3 29 6-27 24 2-5 3 11-21 19
6-27 20 6-31 14 2-17 3 11-23 15
6-27 26 6-43 8 2-17 16 500227910 7-5 7
6-31 16 6-49 6 2-19 3 7-19 6
6-49 4 6-57 3 2-19 17 8-45 26
6-53 1 11-33 14 4-7 13 9-35 26
6-57 1 11-35 5 4-13 36 500343914 7-5 6
11-33 8 449021010 1-3 36 6-27 29 7-19 10
11-33 16 1-9 10 6-29 9 8-33 13
11-35 7 8-45 15 6-41 4 8-45 23
449015098 4-14 8-51 16 11-37 2 9-35 28
449015112 4-7 7 9-35 15 11-39 2 500383904 11-43
449015135 6-29 23 9-43 449022019 5-3 3 500383907 11-43
449021001 1-9 14 449021019 5-7 4 11-37 15 500383916 2-37 3
5-3 17 449022013 1-9 8 11-57 10 2-39 45
5-7 18 1-37 5 11-59 12 500383922 2-39 42
6-3 4-14 11-61 10 500403901 7-27 21
6-45 10 5-3 10 449022021 2-33 2 8-51 31
11-31 6 5-7 33 4-17 10 9-43 21
449021002 1-7 4 6-3 27 6-45 11 500421904 11-7 11
4-13 18 6-3 35 449029011 7-25 3 11-9 11
6-27 11 6-13 5 8-31 7 11-11 11
6-51 3 6-17 5 8-33 7 11-13 11
6-53 4 6-21 5 8-49 3 500552902 4-7 18
6-55 3 6-25 5 9-3 6 5-5 7
11-57 9 6-27 19 9-25 7 501739903 11-55 10
11-61 9 6-27 25 9-40 3 11-57 8
449021003 1-3 5 6-31 15 11-15 13 11-59 10
2-3 4 6-43 15 11-17 21 11-61 8
2-17 2 6-49 5 11-19 20 501746202 11-37 11
2-17 15 6-57 2 449034054 8-45 12 501749901 1-23 1
2-19 2 10-5 8 8-52 501749902 1-21 2
2-19 16 10-29 17 9-35 12 501749903 1-23 9
2-31 4 10-31 16 449077093 3-2 3 501753904 8-19 15
4-7 12 11-33 9 3-10 8-47 15
4-13 35 11-33 15 500227907 7-7 26 9-17 15
5-7 29 11-35 6 7-21 19 9-39 15
6-29 8 449022016 1-3 14 7-25 9 501753914 9-9 12
6-29 22 1-9 15 8-10 29 9-11 12
6-31 10 2-5 6 8-21 9 9-31 12
6-41 3 4-13 15 8-37 8 9-33 12
11-37 8 4-17 7 8-45 27 501801901 7-21 14
449021006 1-9 9 5-3 14 8-49 9 8-37 23
1-37 4 5-7 11 9-7 20 9-29 14
4-14 6-3 9-19 9 501802906 6-11
4-17 14 6-45 9 9-29 7 6-15

NUMERICAL INDEX
6-19 502566904 3-5 4 2-38 26 8-13 14

6-23 502634904 5-5 9 2-39 39 8-15 14
501850904 7-11 7 502635903 4-17 502701532 2-37 4 8-41 14
7-13 7 502635907 6-47 2-37 9 9-33 10
7-23 14 6-47 2-38 25 504024207 8-19 10
8-13 7 6-51 502701537 2-38 28 8-47 10
8-15 7 6-53 502701538 2-37 7 9-17 10
8-19 14 6-55 2-38 24 9-39 10
8-41 7 502637902 6-11 10 2-38 26 504057758 5-3 8
8-47 14 6-15 10 2-39 39 504059726 2-38 22
9-17 14 6-19 10 11-31 10 11-55 8
9-39 14 6-23 10 11-49 10 11-55 14
501904907 1-13 16 502654911 6-3 1 11-51 11-57 6
501967903 6-31 4 502654912 6-43 1 11-55 20 11-59 5
501997902 11-37 18 502687901 8-19 16 11-57 11-61 6
501997903 2-38 27 8-47 16 11-59 16 504059730 2-37 2
502011903 8-47 6 9-9 11 11-61 2-38 21
9-39 6 9-11 13 502701539 2-37 4 11-55 8
502011927 9-9 8 9-17 16 2-37 9 504061794 1-11 3
9-11 8 9-31 13 2-38 25 504063719 9-43 3
9-31 8 9-33 11 502701542 2-39 30 504063781 9-43 4
9-33 8 9-39 16 502701544 2-38 28 504064703 8-9 1
502056904 6-3 23 502701501 2-38 24 11-43 504064705 8-45 18
502056906 4-13 24 2-39 30 11-47 504064715 8-17 3
6-3 24 502701502 2-37 4 502719903 11-31 3 8-45 21
502157204 1-13 6 2-37 7 502787901 7-11 10 504064729 7-21 17
502164902 11-37 17 2-37 9 7-13 10 8-37 26
502164907 2-5 1 2-38 25 7-23 3 9-29 17
2-5 1 2-38 26 8-13 10 504064739 7-7 22
502250903 2-39 46 2-38 28 8-15 10 7-21 7
502398905 1-15 1 2-39 39 8-41 10 8-9 25
502398906 1-3 43 11-43 502787903 8-19 4 8-37 6
1-37 3 502701505 2-38 24 8-47 4 9-7 16
502512901 1-3 39 11-31 9 9-17 4 9-29 5
502566901 11-43 7 11-49 9 9-39 4 504064742 7-21 11
11-45 8 11-51 502793901 1-3 29 8-9 18
502566902 7-21 6 11-55 19 1-3 30 8-37 18
8-37 5 11-57 6-29 36 9-29 11
9-29 4 11-59 15 502895202 8-13 15 504064758 7-7 5
9-35 34 11-61 8-15 15 8-9 5
502566903 3-10 45 502701506 2-37 7 8-42 15 504064764 8-9 1
4-9 39 2-38 26 9-11 11 8-37 1
7-21 4 2-39 39 9-31 11 504064767 7-7 25
8-37 33 502701508 2-37 4 503144800 4-3 4 7-21 20
8-45 4 2-37 9 503927202 2-38 18 8-9 28
9-35 4 2-38 25 504017204 9-9 10 8-37 9
11-15 8 502701513 2-39 30 9-11 10 9-7 19
11-17 8 502701517 11-47 9-31 10 9-29 8
11-19 8 502701518 2-38 28 504024201 7-11 14 504064769 7-7 24
11-21 8 11-43 7-13 14 7-21 21
11-23 8 502701531 2-37 7 7-23 10 8-9 27

NUMERICAL INDEX
8-37 10 504068794 7-15 8 504072717 11-21 16 8-19 13

9-7 18 7-27 14 504073758 8-35 1 8-41 6
9-29 9 8-23 19 504073771 8-35 1 8-47 13
504064782 8-17 3 8-27 19 504073772 8-35 1 9-17 13
8-45 21 8-51 22 504073791 8-35 1 9-39 13
504064784 7-7 1 9-21 4 504074714 8-5 1 504153200 7-11 12
7-21 25 9-43 8 8-33 1 7-13 12
504064792 9-35 1 504069702 7-7 24 504074723 8-5 1 7-23 9
504064799 9-35 1 7-21 21 8-33 1 8-13 12
504065703 8-9 1 8-9 27 504074730 8-5 1 8-15 12
504065747 7-7 1 8-37 10 8-33 1 8-41 12
7-21 25 9-7 18 504074744 8-5 1 504154200 7-11 13
8-9 1 9-29 9 504074771 8-33 1 7-13 13
8-37 1 504069707 7-15 5 504074792 8-5 1 7-23 2
504066700 7-3 2 7-27 5 504075764 7-3 3 7-23 8
7-5 2 504069711 7-15 5 7-17 3 8-13 13
7-17 2 7-27 6 8-3 5 8-15 13
7-19 2 504069724 9-13 9 8-5 3 8-41 13
7-25 2 9-35 22 8-31 3 504155200 11-3 3
8-3 2 504069740 8-51 23 8-33 3 11-3 6
8-5 2 504069791 7-7 24 9-3 5 11-3 7
8-7 2 7-21 21 9-25 3 11-5 2
8-21 2 8-9 27 504075767 8-9 7 11-5 2
8-31 2 8-37 10 8-37 30 11-5 10
8-33 2 9-7 18 504075776 7-7 10 11-5 15
8-35 2 9-29 9 7-21 15 11-26 4
8-49 2 504069796 8-45 1 8-9 11 11-28 4
9-3 2 504070711 8-23 31 8-37 24 504158200 9-9 5
9-5 2 8-24 40 9-7 4 9-11 5
9-19 2 8-27 31 9-29 15 9-31 5
9-25 2 8-28 40 504075781 7-25 8 9-33 5
9-27 2 9-22 32 8-49 8 504163200 7-11 9
9-40 2 9-22 37 9-40 8 7-13 9
11-23 504070716 7-15 18 11-15 17 7-23 1
504067709 7-5 1 7-27 11 11-21 18 8-13 9
7-19 1 8-23 2 504075785 8-45 1 8-15 9
504067736 7-5 1 8-27 2 504075799 9-35 11 8-41 9
7-19 1 8-51 14 504111201 1-17 1 504223216 3-2 1
504067766 7-5 1 504070721 8-51 8 504111202 1-17 1 504223218 3-2 1
7-19 1 9-43 17 504111203 1-17 1 504223239 2-19
504067770 7-5 1 504070756 8-51 7 504111204 1-17 1 504223274 4-17 2
7-19 1 9-43 16 504111205 1-17 1 504223278 3-2 1
504068704 7-27 2 504070790 2-17 504143500 6-11 4 504225201 5-5 13
7-27 18 2-19 6-15 4 504225202 4-7 17
8-51 29 4-9 42 6-19 4 504225227 1-23 2
9-21 6 9-43 18 6-23 4 504225240 5-7 6
9-43 5 11-45 6 504148200 7-11 6 504226234 4-3 11
504068721 9-27 1 504071702 11-17 13 7-13 6 504226242 1-3 15
504068731 9-27 1 11-19 12 7-23 13 6-31 12
504068744 9-27 1 504071779 11-21 15 8-13 6 9-35 19
504068761 9-27 1 504071785 8-51 27 8-15 6 11-49 3

NUMERICAL INDEX
11-55 3 504231232 11-33 13 11-19 18 504236222 1-3 44

11-59 8 11-35 4 11-23 19 504236228 1-13 27
504227269 4-13 21 504231234 1-13 12 504233257 7-23 13 504236253 7-7 8
504228208 6-27 16 504231248 1-13 25 504233265 8-45 1 7-21 16
6-31 7 504231252 1-13 4 9-35 1 8-9 10
504228259 5-5 4 504231256 1-13 27 504233271 1-21 3 8-37 25
504228261 6-27 21 504231270 7-27 12 504234226 6-51 9-7 2
6-31 8 8-51 21 6-53 9-29 16
504228276 5-5 2 504231285 11-33 12 6-55 504236257 1-13 27
504229225 6-13 14 11-35 8 504234265 7-3 4 504238241 4-13 33
6-17 14 504231290 1-13 7-17 4 504240838 4-13 26
6-21 14 504231296 1-13 7 8-3 4 504241782 1-23 7
6-25 14 504232205 8-19 9 8-5 4 504241783 1-23 8
504229298 11-31 7 8-47 9 8-31 4 504242720 1-17 1
11-43 8 9-17 9 8-33 4 504242721 1-17 1
11-45 9 9-39 9 9-3 4 504242722 1-17 1
11-49 4 504232212 11-55 6 9-25 4 504242723 1-17 1
11-55 4 11-59 3 504234266 7-7 6 504242724 1-17 1
11-59 9 504232220 6-47 7-21 3 504242751 1-21 1
504230204 6-51 504232230 7-23 12 8-9 6 504243752 9-43 24
6-55 504232275 1-37 1 8-37 32 504263775 1-17 1
504230205 6-53 504232277 8-19 8 8-45 3 504263776 1-17 1
504230231 1-23 5 9-17 8 9-35 3 504281794 7-5 3
11-43 5 504232297 11-55 9 504234286 8-17 26 7-19 7
11-51 2 11-57 7 9-13 18 8-33 10
11-57 2 11-59 6 504235239 7-11 5 8-45 22
11-61 2 11-61 7 7-13 5 504281795 9-35 18
504230234 6-51 504233229 7-21 10 7-23 11 504281796 9-35 27
6-53 8-37 17 8-13 5 504281799 9-35 30
6-55 9-29 10 8-15 5 504282703 7-5 4
504230236 6-51 504233232 7-3 8 8-19 11 7-19 8
6-53 7-5 10 8-41 5 8-33 11
504230239 6-27 12 7-17 8 8-47 11 8-45 25
6-29 25 7-19 5 9-17 11 10-5 11
504230246 6-51 7-25 4 9-39 11 504297730 11-11 2
6-53 8-3 7 504235245 1-3 22 504297731 11-11 1
6-55 8-5 8 504235252 6-27 13 504297732 11-11 2
504230255 6-51 8-7 4 6-29 24 504297733 11-11 1
6-53 8-21 4 504235278 7-25 5 504301776 8-23 34
6-55 8-31 8 8-21 5 8-28 34
504230271 7-21 13 8-33 8 8-49 5 8-51 12
7-27 7 8-35 4 9-19 5 504301777 8-24 34
8-37 12 8-49 4 9-40 5 8-28 34
8-51 6 9-3 7 11-15 15 8-51 13
9-29 13 9-5 4 11-17 20 504301778 8-24 36
9-43 15 9-19 4 11-19 19 8-28 36
504230282 6-51 9-25 8 11-23 20 8-52
6-53 9-27 4 504235284 2-21 27 504301779 8-24 36
6-55 9-40 4 504236212 1-13 27 8-28 36
504230296 6-47 1 11-15 14 504236213 8-17 27 8-52
504231230 1-13 17 11-17 19 9-13 19 504301785 8-45 8

NUMERICAL INDEX
9-35 8 504919200 6-29 14 505962578 7-15 3 505977542 4-7 5

504450732 8-47 8 504920200 6-29 16 7-27 19 505977550 4-7 15
9-39 8 504948200 1-15 1 505965586 7-27 20 505977562 4-13 12
504450758 8-19 3 504955200 1-13 3 8-23 16 505977566 4-13 29
8-47 3 505008200 1-3 38 8-27 16 505977569 4-7 4
9-17 3 11-33 2 8-51 30 505977573 4-7 20
9-39 3 505018207 2-33 6 9-21 1 4-13 39
504574254 6-29 32 505018208 5-3 9-43 7 505977589 4-13 10
504574255 6-29 34 505064713 2-38 16 505965599 7-27 3 505977590 4-7 9
504574267 6-13 13 2-38 17 9-21 22 505977597 4-13 1
6-17 13 505136042 8-13 9-43 6 505977598 4-7 8
6-21 13 8-15 505966574 5-3 15 505978519 8-45 11
6-25 13 8-42 505966598 5-7 15 505978544 7-25 7
504574273 4-13 19 505136043 7-11 505967575 6-47 8-49 7
504574274 4-13 27 7-13 6-47 9-40 7
504574275 4-7 7-24 6-47 11-15 16
504574276 4-7 10 505136049 8-19 6-51 11-17 14
504574277 4-7 2 8-47 6-51 11-19 13
504575235 1-13 11 9-17 6-53 11-21 17
504575277 11-55 12 9-39 6-53 505978593 8-45 2
504627200 6-29 28 505195200 11-33 4 6-55 506254523 8-51 1
504628701 6-29 3 505218200 11-33 6 6-55 506395532 6-29 18
504628702 6-29 4 505227200 11-33 7 505968514 2-37 10 506395589 4-3 10
504628703 6-29 5 505657521 7-23 505968540 2-37 10 506395595 8-33 9
504628704 6-29 6 505657522 8-13 4 505968568 2-37 1 506726504 6-27 28
504629200 6-29 33 8-13 4 2-37 11 506751500 1-15 6
504631200 6-29 27 8-15 4 2-37 12 506752500 1-15 5
504632200 6-29 26 8-15 4 2-37 13 506768501 4-13 23
504633200 6-29 35 8-41 4 2-38 14 506845500 7-11 3
504634200 6-27 9 8-41 4 2-38 15 7-13 3
504673200 6-29 20 505861501 1-17 1 2-38 16 7-23 4
504693200 6-29 30 505861502 1-17 1 2-38 17 8-13 3
504695202 6-29 29 505861503 1-17 1 2-38 23 8-15 3
504695203 6-27 15 505861504 1-17 1 2-38 29 8-41 3
504707701 11-35 1 505861505 1-17 1 2-39 43 506978500 11-37 10
504707702 11-35 1 505861506 1-17 1 505968593 2-39 43 506979500 11-37 9
504707703 11-35 1 505959500 9-21 21 505970553 1-3 4 509982101 11-37 19
504707704 11-35 1 9-43 9 505974506 5-5 1 512720800 2-21 3
504707705 11-35 1 505961505 9-43 10 505974543 5-5 514268301 2-5 1
504707714 11-35 1 505961568 7-15 15 505974576 5-3 24 514268309 2-5 1
504707715 11-35 1 7-27 9 505974595 5-5 3 515685804 4-3 5
504732200 1-3 27 505961592 8-51 2 505976588 9-43 2 515686846 4-3 7
504785209 6-3 9 505962507 8-23 21 505976595 1-13 5 515689803 4-3 8
6-43 9 8-27 21 505977500 4-7 3 515768104 11-37 20
504871201 6-27 3 8-51 2 505977509 4-13 17 516905800 11-49 11
504871202 6-29 12 505962533 7-15 17 505977516 4-7 1 11-51 6
504871206 6-27 4 7-27 22 505977519 5-3 21 11-55 21
504871207 6-29 11 8-23 1 505977535 1-13 22 11-57 13
504887200 6-27 14 8-27 1 505977537 5-3 16 11-59 17
504900200 6-29 39 8-51 18 5-7 9 11-61 13
504901200 6-29 17 505962571 7-27 8 505977538 4-13 14 517408308 11-37 21

NUMERICAL INDEX
518445601 2-31 10 8-49 6 7-23 7 519528608 8-13 2

518445619 2-31 9 8-49 6 519521606 7-11 2 8-15 2
518648601 1-17 1 11-17 18 7-13 2 8-41 2
518648602 1-17 1 11-23 18 7-23 7 8-41 2
518648603 1-17 1 518797664 11-13 5 7-23 7 519528609 8-13 2
518648604 1-17 1 518797671 11-13 4 519521608 7-11 2 8-15 2
518648605 1-17 1 518798650 9-43 19 7-13 2 519528610 8-13 2
518791602 6-27 8 518799654 9-43 23 7-23 7 8-15 2
6-51 4 518799698 9-43 22 7-23 7 519528613 8-13 2
6-53 5 518801644 7-7 4 519521614 7-11 2 8-15 2
6-55 4 7-21 24 7-13 2 8-41 2
518791609 7-7 1 8-9 4 7-23 7 8-41 2
7-21 25 8-37 27 7-23 7 519529603 8-41 1
8-9 1 8-45 7 519523603 7-13 1 519529606 8-15 1
8-37 1 9-35 7 7-23 15 8-41 1
518791614 8-45 1 518801677 6-13 11 519523606 7-13 1 519529608 8-15 1
9-35 1 6-17 11 7-23 15 8-41 1
518791629 6-27 31 6-21 11 519523608 7-13 1 519529609 8-15 1
518791644 6-27 31 6-25 11 7-23 15 519529610 8-15 1
518791649 6-27 31 518802686 2-38 20 519523614 7-13 1 519529613 8-15 1
518792621 9-35 2 518803629 7-21 26 7-23 15 8-41 1
518792629 9-35 2 8-37 22 519523653 7-11 1 519529653 8-41 1
518792663 9-35 2 9-29 20 7-23 15 519529656 8-13 1
518792674 6-43 1 518803665 8-37 21 519523656 7-11 1 8-41 1
518792681 9-35 2 518804610 8-17 17 7-23 15 519529658 8-13 1
518792697 8-17 28 9-13 25 519523658 7-11 1 8-41 1
8-21 10 518807647 4-13 8 7-23 15 519529659 8-13 1
9-13 6 5-7 28 519523664 7-11 1 519529660 8-13 1
9-19 10 518807689 2-38 19 7-23 15 519529663 8-13 1
11-23 14 518821818 5-5 9 519524603 7-13 8-41 1
518793606 1-25 519249804 4-3 2 7-23 519530603 8-41
1-27 8 519433612 2-21 17 519524606 7-13 519530606 8-15
1-29 8 519433632 2-21 6 7-23 8-41
518794659 7-11 4 519477600 6-11 8 519524608 7-13 519530608 8-15
7-13 4 6-15 8 7-23 8-41
7-23 6 6-19 8 519524614 7-13 519530609 8-15
8-13 16 6-23 8 7-23 519530610 8-15
8-15 16 519517601 6-11 2 519524653 7-11 519530613 8-15
8-42 16 6-15 2 7-23 8-41
518794667 4-5 3 6-19 2 519524656 7-11 519530653 8-41
518794682 4-13 2 519517603 6-11 2 7-23 519530656 8-13
518796642 4-13 3 6-15 2 519524658 7-11 8-41
518796682 1-7 3 6-19 2 7-23 519530658 8-13
1-15 9 519517612 6-23 2 519524664 7-11 8-41
11-47 4 519517615 6-11 2 7-23 519530659 8-13
11-53 2 6-15 2 519528603 8-41 2 519530660 8-13
518796686 4-17 13 6-19 2 8-41 2 519530663 8-13
6-3 31 6-23 2 519528606 8-13 2 8-41
518797612 11-13 6 519521603 7-11 2 8-15 2 519534603 8-47
518797613 11-13 7 7-13 2 8-41 2 9-39
518797634 8-21 6 7-23 7 8-41 2 519534606 8-47

NUMERICAL INDEX
9-39 519639603 9-31 1 7-5 8 520041836 1-27

519534608 8-47 9-33 1 7-17 6 1-29
9-35 31 519639606 9-31 1 7-19 3 520041843 11-43
9-39 9-33 1 7-25 6 520041852 1-29
519534614 8-47 519639608 9-31 1 8-3 8 520041863 1-3 9
9-39 9-33 1 8-5 6 520041879 11-49
519537600 8-19 5 519639614 9-31 1 8-7 5 11-55
8-47 5 9-33 1 8-31 6 520041892 1-3 10
9-17 5 519639705 9-9 1 8-33 6 520043867 8-45 17
9-39 5 9-11 1 8-35 5 9-35 17
519540603 8-47 2 519639708 9-9 1 9-3 8 520044803 7-7 12
9-39 2 9-11 1 9-5 5 7-21 11
519540606 8-47 2 519639711 9-9 1 9-19 6 9-7 6
9-39 2 9-11 1 9-25 6 9-29 11
519540608 8-47 2 519652603 9-31 3 9-27 5 520045057 4-13 32
9-39 2 9-33 3 9-40 6 520045119 1-13 28
519540614 8-47 2 519652605 9-11 3 11-15 12 520045144 11-39 1
9-39 2 519652606 9-31 3 11-19 17 520045145 11-39 1
519541603 8-47 1 9-33 3 11-23 18 520045181 8-52 35
9-39 1 519652608 9-11 3 520037801 4-13 13 520045522 10-5 28
519541604 9-17 1 9-31 3 520038820 2-37 12 10-9 24
519541605 8-19 1 9-33 3 520038825 4-13 20 520052899 7-3 6
519541606 8-47 1 519652611 9-11 3 520038861 1-15 10 7-17 6
9-39 1 519652614 9-31 3 520039810 8-23 25 7-19 3
519541607 8-19 1 9-33 3 8-27 25 7-25 6
9-17 1 519729801 4-3 9 8-51 25 8-31 6
519541608 8-19 1 519739813 2-21 520039855 9-35 24 8-33 6
8-47 1 2-25 1 520039872 8-23 22 9-3 8
9-39 1 2-27 4 8-27 22 9-5 5
519541610 8-19 1 519739816 2-21 8-51 24 9-19 6
9-17 1 2-27 10 520039885 6-13 6 9-25 6
519541613 8-19 1 519739820 2-21 6-17 6 9-27 5
519541614 8-47 1 2-25 7 6-21 6 9-40 6
9-39 1 519739821 2-25 6-25 6 11-15 12
519637605 9-9 3 519739877 2-21 520040899 7-5 5 11-19 17
519637608 9-9 3 2-25 3 7-19 9 520053804 8-52 34
519637611 9-9 3 2-27 1 8-17 7 520053821 8-49 6
519638603 9-33 2 519739878 2-21 8-33 12 11-17 18
519638605 9-9 2 2-25 9 8-45 24 520082888 11-33 5
519638606 9-33 2 519920602 11-35 2 9-13 22 520082889 11-33 3
519638608 9-9 2 519920603 11-35 2 9-35 29 520082891 3-2
9-33 2 520021635 9-17 2 10-5 12 520082892 3-2 2
519638611 9-9 2 520021636 8-19 2 520041606 6-11 1 520086612 11-37 1
519638614 9-33 2 520021638 8-19 2 6-15 1 520102600 9-11 4
519638653 9-31 2 9-17 2 6-19 1 9-31 4
519638655 9-11 2 520021639 8-19 2 6-23 1 9-33 4
519638656 9-31 2 520021641 8-19 2 520041607 6-11 1 520162600 9-9 4
519638658 9-11 2 9-17 2 6-15 1 520202601 2-37 5
9-31 2 520021644 8-19 2 6-19 1 2-37 6
519638661 9-11 2 520036816 11-21 13 520041817 1-3 8 2-39 35
519638664 9-31 2 520036852 7-3 6 520041822 1-29 2-39 36

NUMERICAL INDEX
2-39 38 524141696 7-15 6 524147149 8-17 2 524176267 1-23 6

520202602 2-37 5 8-23 12 524147380 8-21 7 524180977 6-45 2
520202603 2-39 36 8-27 12 524147381 9-19 1 524187015 11-40
520202604 2-37 5 9-21 16 524147388 11-23 13 524190264 11-40
2-37 6 524141842 7-7 9 524147486 11-3 6 524191513 6-3 18
2-39 35 8-9 12 11-5 10 524191514 6-3 19
2-39 36 9-7 3 524147544 9-22 33 524191515 6-3 3
2-39 38 524141843 9-13 1 524147826 8-23 15 524191516 6-3 4
520202606 2-39 35 524141844 8-17 25 524147828 8-23 15 524191518 6-43 4
520202607 2-37 6 9-13 14 524147829 8-23 15 524192425 6-7
2-39 38 524141846 7-7 16 524147830 8-23 15 524196756 1-13 18
520221602 11-33 1 8-9 16 524147833 8-23 15 524197446 8-24 40
520221603 11-33 1 9-7 10 524147863 7-15 1 8-28 40
520222602 11-33 1 524141892 8-23 31 524147866 7-15 1 9-22 37
520222603 11-33 1 8-27 31 524147868 7-15 1 524197447 8-17 18
520292811 6-47 9-22 32 524147874 7-15 1 9-13 24
6-47 524142090 8-17 16 524147904 9-22 36 524197448 9-19 7
6-47 9-13 21 524147907 9-22 36 11-23 16
6-51 524142091 9-13 22 524147910 9-22 36 524197449 8-17 14
6-51 524142142 8-17 11 524147934 9-22 34 9-13 5
6-53 9-13 30 524147937 9-22 34 524197452 8-23 4
6-53 524142143 8-23 32 524147940 9-22 34 8-27 4
6-55 9-22 31 524147965 9-21 3 9-21 14
6-55 524142144 8-23 7 524147968 9-21 3 524199302 1-17 5
520357805 2-21 9 9-21 7 524147971 9-21 3 524199303 1-17 5
520357806 2-21 8 524142146 8-23 27 524147995 9-21 2 524199304 1-17 5
520357810 2-21 23 8-27 27 524147998 9-21 2 524199305 1-17 5
520357818 2-21 16 9-21 24 524148001 9-21 2 524199306 1-17 5
520357820 2-21 21 524142147 8-23 28 524148312 6-45 3 524199308 1-17 5
520357821 2-21 22 8-27 28 524162256 1-13 20 524199309 1-17 5
520357835 2-21 24 9-21 26 524163286 4-17 524199310 1-17 5
520357849 2-21 19 524142148 8-21 1 6-3 36 524199311 1-17 5
520357850 2-21 20 524142186 8-7 1 524163287 6-3 5 524207120 4-14
520357853 2-21 18 524142188 8-7 1 524163291 6-27 27 524208294 1-3 26
520357854 2-21 29 524142189 8-7 1 524163803 5-3 1 524208364 1-13 29
520357857 2-21 7 524142190 8-7 1 524163809 5-3 524211424 6-43 3
520357890 2-21 5 524142193 8-7 1 524169018 11-31 1 524221058 1-13 2
520357892 2-21 25 524142294 9-5 1 524170894 1-23 6 524275448
520371801 2-25 2 524142297 9-5 1 524170895 1-23 6 524275449
520371804 2-27 7 524142342 9-5 1 524170897 1-23 6 524275450
520371805 2-27 8 524143330 6-45 3 524170898 1-23 6 524275451
520372806 2-27 9 524144007 6-7 524171252 1-3 18 524275452
524135211 4-13 34 524144772 6-9 524171318 6-31 2 524275453
524135489 1-13 19 524146559 1-13 19 524171319 6-31 2 524281279 1-29 7
524137230 5-5 4 524146998 9-13 23 524171320 6-31 2 1-35 7
524137528 5-5 524146999 8-17 2 524171398 1-9 3 524290996
524138691 11-37 7 524147121 8-17 2 524172266 6-3 15 524290997
524139228 1-13 14 9-13 23 524172424 1-3 26 524290998
524139245 3-2 524147122 8-17 2 524172426 1-3 26 524290999
524139248 4-20 3 524147145 8-17 2 524174472 1-11 1 524291000
524139249 4-20 1 9-13 23 524176266 1-23 6 524291001

NUMERICAL INDEX
524302630 1-35 23 580004704 1-3 40 1-29 10 11-53 1

580000032 2-31 1 6-47 1-31 6 580014160 4-13 31
580000037 11-55 6 6-47 1-35 10 580014196 5-5 5
11-57 4 6-51 580012291 2-39 43 580014462 1-31 3
11-59 3 6-53 580012502 4-9 1 1-35 3
11-61 4 6-55 580012505 4-9 3 580014463 1-31 3
580000127 4-3 580006358 6-7 3 580012507 4-9 5 580014465 1-35
4-17 3 580006359 6-7 2 580012508 4-9 6 580014466 1-31
580000284 4-13 2 580006842 1-17 8 580012509 4-9 7 580014467 1-31
580000349 4-5 4 580006843 1-17 7 580012510 4-9 8 1-35 1
580000350 4-5 6 580006844 1-17 6 580012511 4-9 9 580014468 1-25
580000351 4-5 8 580008064 1-13 15 580012512 4-9 10 1-27 7
580000356 4-5 13 580008145 2-25 8 580012515 4-9 11 1-31
580000360 4-5 23 580008220 6-45 12 580012516 4-9 12 580014473 1-31
580000702 4-3 580008918 4-19 2 580012526 4-9 13 1-35 5
580000821 4-3 1 4-20 2 580012527 4-9 14 580014898 4-9 29
580000822 4-3 580008920 4-19 1 580012529 4-9 16 580014906 4-9
580000823 4-3 580008926 4-19 3 580012530 4-9 17 580015901 4-10
580000849 4-9 41 580008946 4-18 2 580012531 4-9 18 580015902 4-10
580001385 2-21 11 580009288 8-51 33 580012532 4-9 19 580017101 1-4 48
580001430 7-3 6 580009289 8-51 32 580012533 4-9 20 580018725 2-3 3
7-17 6 580009290 8-51 10 580012534 4-9 20 580018833 11-3 1
7-19 3 580010427 5-3 7 580012535 4-9 23 11-5 16
8-31 6 580010428 5-5 1 580012536 4-9 22 580018834 11-3 4
8-33 6 580010432 5-5 6 580012537 4-9 24 11-5 11
9-3 8 580010433 5-5 11 580012538 4-9 25 11-7 7
9-5 5 580010434 5-5 10 580012539 4-9 26 11-9 7
9-25 6 580010435 1-27 2 580012540 4-9 27 11-11 7
9-27 5 580010571 2-38 14 580012541 4-9 28 11-13 9
9-40 6 580010704 1-29 2 580012546 4-9 33 580018835 11-3 5
11-15 12 580010864 4-18 1 580013339 4-5 1 11-5 12
11-19 17 580010868 4-18 3 580013340 4-5 14 11-7 6
580001435 8-21 6 580010983 11-11 3 580013341 4-5 18 11-9 6
8-49 6 11-13 3 580013347 4-5 5 11-11 6
580001436 7-25 6 580011007 4-5 580013348 4-5 17 11-13 8
9-19 6 4-13 4 580013351 4-5 580018888 1-31
9-40 6 580011058 4-9 38 580013410 1-31 580018891 11-45 1
580001437 8-21 6 580011059 4-9 40 580013419 1-31 580019139 2-37 1
8-49 6 580011167 7-11 8 1-35 2-38 14
580001470 1-9 6 7-13 8 580013420 1-31 2-38 15
580001768 4-9 44 8-13 8 1-35 2-38 23
580001982 2-21 4 8-15 8 580013421 1-31 580019140 2-37 1
580002113 4-5 7 8-19 12 1-35 2-38 15
580002114 4-5 9 8-41 8 580013422 1-31 2-38 23
580002115 4-5 16 8-47 12 1-35 580019353 2-40 3
580002117 4-5 22 9-17 12 580013423 1-31 580019387 7-7 9
580002151 2-25 5 9-39 12 1-35 7-7 14
580003242 6-27 1 580011625 4-17 6 580013425 1-31 7-7 16
6-29 1 580011638 1-13 24 1-31 7-7 17
580003569 1-3 25 580011878 1-25 6 1-35 7-7 18
580003615 5-3 2 1-27 10 580014079 11-47 5 8-9 12

NUMERICAL INDEX
8-9 13 2-37 13 580025303 3-9 6 580027248 6-9 3

8-9 15 2-38 29 580025305 3-9 5 580027249 6-9 4
8-9 16 580021088 2-37 11 580025499 4-10 580027250 6-9 5
8-9 21 2-37 12 580025602 9-9 580027252 6-9 7
8-17 25 2-37 13 9-11 580027253 6-9 8
9-7 3 2-39 29 9-31 580027255 6-9 10
9-7 8 580022130 4-7 11 9-33 580027256 6-9 12
9-7 10 580022505 9-9 6 580025603 9-9 7 580027257 6-9 13
9-7 11 9-11 6 9-11 7 580027520 11-24 6
9-7 12 9-31 6 9-31 7 580027530 4-9
9-13 1 9-33 6 9-33 7 580027665 11-25 2
9-13 14 580022861 2-38 16 580025784 4-7 16 580027668 11-25 1
580019388 6-29 19 2-38 17 580025953 2-21 15 580027671 11-25 1
580019805 5-7 27 2-39 43 580025967 2-21 12 580027672 11-25 1
580019808 11-3 3 580022893 2-37 10 580026217 4-17 1 580027878 7-25 7
11-5 15 580022964 4-14 580026299 2-39 32 8-49 7
580019835 5-7 26 580023049 11-43 6 580026330 9-33 9-40 7
580019838 7-7 17 11-45 7 580026333 9-33 11-15 16
8-9 15 580023124 7-15 16 580026335 9-33 11-17 14
9-7 11 7-27 10 580026341 9-33 11-19 13
580019865 11-26 4 8-24 38 580026362 9-31 580028072 4-13 2
11-28 4 8-28 38 580026365 9-31 580028391 10-9 8
580020577 8-9 19 8-51 11 580026367 9-31 580029797 4-17 1
580020708 11-15 3 580023146 1-35 4 580026373 9-31 580030395 4-9 45
11-17 3 580023262 4-9 580026438 6-9 11 580031350 1-35 2
11-19 3 580023425 6-11 580026490 2-21 1 580031628 1-13 26
11-21 3 6-15 580026567 2-27 6 580032663 4-13 38
11-23 3 6-19 580026571 2-21 580032828 6-33 2
11-24 6-23 580026611 6-7 6-35 4
580020710 11-24 1 580023576 4-13 2 580026720 11-15 21 580033718 7-7 3
580020719 11-24 3 580023764 11-21 11-17 22 7-21 22
580020721 11-24 2 580023791 11-21 1 11-19 21 7-25 10
580020723 11-15 6 580023799 11-15 2 11-21 22 8-9 3
11-17 6 11-17 2 11-23 22 8-37 28
11-19 6 11-19 2 580026721 11-15 9 8-45 5
11-21 6 11-21 2 11-17 9 8-49 10
11-23 6 11-23 2 11-19 9 9-35 5
580020724 11-15 4 580024136 4-9 2 11-21 9 9-40 10
11-17 4 580024137 4-9 4 11-23 9 11-15 19
11-19 4 580024138 4-9 21 580026723 11-15 10 11-17 16
11-21 4 580024139 4-9 11-17 10 11-19 15
11-23 4 580024140 4-9 20 11-19 10 11-21 20
580020726 11-15 5 580024141 4-9 15 11-21 10 580033724 11-7 3
11-17 5 580024143 4-9 30 11-23 10 11-9 3
11-19 5 580024144 4-9 31 580026724 11-24 4 580033802 11-40 2
11-21 5 580024145 4-9 32 580026725 11-17 11 580033803 11-40 2
11-23 5 580024920 8-17 19 11-21 11 580033881 6-29 41
580020736 11-25 2 8-45 13 11-23 11 580034132 4-13 25
580020741 11-24 5 9-13 11 580026749 1-17 4 580034133 6-29 38
580021087 2-37 11 9-35 13 580027246 6-9 1 580034638 11-33 17
2-37 12 580025225 11-40 2 580027247 6-9 2 580034639 11-33 17

NUMERICAL INDEX
580034640 11-33 17 580036132 7-17 2-37 580039385 11-3 3

580034850 4-14 7-19 4-9 48 11-3 6
580034992 6-45 1 580036135 7-17 580036773 5-7 23 11-5 10
580034999 1-17 2 7-19 580036774 5-7 24 11-5 15
580035000 1-17 3 580036137 7-17 580036775 5-7 25 580039394 11-3 7
580035001 1-18 7-19 580036992 2-38 16 11-5 2
580035367 6-11 580036143 7-17 2-38 17 580039424 8-23 30
6-13 10 7-19 2-39 43 8-27 30
6-15 580036171 7-17 1 580037154 2-21 9-21 27
6-17 10 8-31 1 580037155 2-21 11-3 2
6-19 9-25 1 580037241 2-17 9 11-5 1
6-21 10 580036173 7-17 1 2-19 9 580039490 2-40 3
580035368 6-11 8-31 1 3-5 580039491 2-40 3
6-13 10 9-25 1 580037252 11-17 1 580039513 2-39 40
6-15 580036178 7-17 1 580037254 11-15 1 580039643 3-9 21
6-17 10 8-31 1 580037255 11-19 1 580039669 11-40 2
6-19 9-25 1 580037258 11-19 580039670 11-40
6-21 10 580036205 7-17 1 580037259 11-17 580040131 11-43 11
580035369 6-11 8-31 1 580037260 11-15 580040370 11-43 9
6-13 10 9-25 1 580037281 2-17 7 11-45 10
6-15 580036260 8-31 2-19 7 11-49 5
6-17 10 8-33 3-5 11-51 3
6-19 8-35 580037283 2-17 8 11-55 14
6-21 10 580036263 8-31 2-19 8 11-57 12
6-23 8-33 580037732 2-17 580040411 2-17
6-25 10 8-35 2-19 580040412 2-17
580035444 11-43 10 580036265 8-31 580037873 4-13 580040413 2-17
11-45 11 8-33 580038269 4-13 28 580040414 2-19
11-49 7 8-35 580038270 4-13 22 580040415 2-19
11-51 4 580036270 8-31 580038271 4-10 49 580040416 2-19
11-55 16 8-33 580038272 4-10 49 580040475 11-43
11-57 14 8-35 580038273 4-10 49 580040476 11-31 8
580035499 3-5 3 580036304 9-25 580038274 4-10 51 580040478 11-55 18
3-7 9-27 580038275 4-10 51 11-57 16
580035668 2-33 1 580036307 9-25 580038276 4-10 51 11-59 14
580035780 2-21 28 9-27 580038277 4-13 11-61 12
580035792 1-25 580036309 9-25 580038290 11-40 2 580040479 11-49 8
580035793 1-25 9-27 580038849 1-31 11-51 5
580035794 1-27 580036315 9-25 580038851 1-31 11-55 17
580035795 1-27 9-27 580038857 1-31 11-57 15
580035844 11-55 6 580036354 1-9 4 580038858 1-31 580040494 5-7 16
11-59 3 580036355 1-9 2 580039074 6-45 4 5-9
580035907 8-49 580036357 1-9 2 580039126 1-15 580041062 2-29 1
580035909 9-40 580036362 1-9 5 580039128 1-15 580041063 2-29 1
580035910 7-25 580036363 1-9 5 580039163 11-40 1 580041206 11-47 8
580035916 7-25 1 580036366 1-9 13 580039183 7-7 14 580041208 6-31 26
580035917 8-49 1 580036367 1-9 13 8-9 13 6-47 2
580035918 9-40 1 580036370 1-9 12 9-7 8 6-53 6
580035967 6-7 580036554 1-11 4 580039193 11-40 2 580041265 3-5 1
580036018 2-17 1 580036582 4-9 47 580039194 2-38 14 3-9
580036020 2-19 1 580036604 2-3 2 580039364 5-7 22 580041266 3-5 2

NUMERICAL INDEX
3-9 580042222 2-39 40 6-39 6 580044043 1-13 8

580041282 4-13 2 580042233 6-7 1 580043792 6-35 10 580044046 6-29 37
580041328 6-3 22 580042239 6-7 8 6-37 12 580044082 6-33 22
580041329 6-3 6 580042240 6-7 7 6-39 12 580044183 6-47 4
6-43 6 580042241 6-7 6 580043793 6-35 8 6-49
580041338 6-43 5 580042242 6-7 5 6-37 9 580044184 6-47 9
580041461 11-49 1 580042245 2-35 6-39 9 6-57
580041501 5-7 8 580042248 6-7 4 580043794 6-35 13 580044189 6-47 10
5-7 8 580042348 2-29 1 580043795 6-35 7 580044191 6-53
11-37 580042349 2-29 1 6-37 10 580044197 2-38 28
580041543 11-57 1 580042511 11-40 2 6-39 10 580044209 2-21 13
580041544 11-51 1 580042782 11-40 2 580043799 6-35 2 580044210 2-21 10
11-61 1 580042783 1-7 6 6-37 2 580044211 2-21 14
580041573 1-27 580042784 1-7 1 6-39 2 580044369 2-21 27
580041575 1-27 580043032 3-5 3 580043801 6-35 6 580044376 2-35
580041602 2-17 6 3-7 6-37 5 580044377 2-35
2-21 580043126 1-3 42 6-39 5 580044378 2-35
580041603 2-17 5 580043127 1-3 21 580043802 6-35 5 580044380 2-35
2-19 6 580043128 1-3 32 6-37 4 580044381 2-35
580041606 2-19 5 580043129 1-3 31 6-39 4 580044387 2-35 1
2-22 580043132 1-4 45 580043803 6-35 19 580044389 2-35 3
580041628 2-17 10 580043133 1-4 45 580043804 6-35 580044390 2-35 4
2-19 10 580043198 2-3 1 6-37 13 580044391 2-35 5
580041630 2-17 11 4-13 34 6-39 13 580044392 2-35 6
2-19 11 580043207 11-43 9 580043805 6-37 15 580044393 2-35 7
580041632 2-17 13 11-49 5 6-39 15 580044394 2-35 8
2-19 14 11-55 14 580043808 6-35 3 580044395 2-35 10
580041633 2-17 14 580043504 11-43 1 580043809 6-35 21 580044396 2-35 9
2-19 15 580043635 4-17 9 6-37 19 580044397 2-35 11
580041652 11-43 2 580043636 4-17 4 6-39 19 580044398 2-35 12
11-45 2 580043658 1-13 30 580043821 6-37 7 580044399 2-35 13
580041653 11-43 3 580043738 6-31 18 6-39 7 580044400 2-35 14
11-45 3 580043740 6-31 20 580043824 6-33 2 580044401 2-35 15
580041654 11-55 1 580043744 6-31 19 580043889 6-33 16 580044402 2-35 16
11-59 1 580043745 6-31 21 6-35 11 580044404 2-35 17
580041660 2-35 580043753 6-37 6 6-37 13 580044405 2-35 18
580041692 6-49 580043761 6-35 20 6-39 13 580044564 2-35
6-51 6-37 18 580043891 6-33 15 580044605 6-3 32
6-53 6-39 18 6-35 12 580044606 6-3 33
6-55 580043762 6-33 14 6-37 14 580044745 2-21 26
6-57 580043763 6-33 13 6-39 14 580044776 6-3 21
580041698 6-29 2 580043764 6-33 12 580043892 6-33 17 580044777 6-3 20
580041699 6-27 2 580043765 6-33 11 6-33 18 580044857 6-33 21
580041701 6-27 6 580043766 6-33 3 580043893 6-33 19 580044881 6-35 9
580041966 1-15 4 580043768 6-33 4 580043904 6-33 20 6-37 11
580041969 1-15 1 580043769 6-33 5 580043964 8-51 1 6-39 11
580042104 1-3 17 580043770 6-33 6 580043966 8-51 1 580044937 5-7 1
580042172 2-5 1 580043774 6-33 8 580043972 8-51 1 580044938 5-7 2
580042174 2-5 1 580043789 6-35 14 580044038 1-13 10 580044939 5-7 3
580042188 1-7 2 580043790 6-35 16 580044039 1-13 10 580045338 4-13 21
580042221 2-39 40 580043791 6-35 17 580044040 1-13 9 580045653 7-15 7

NUMERICAL INDEX
8-23 13 6-39 1 580048262 3-9 39 580050041 9-9 7

8-27 13 580047781 6-37 17 580048438 6-47 9-11 7
9-22 6-39 17 580048535 6-31 24 580050217 6-45 13
580045697 6-9 580047822 11-28 2 6-37 580050222 2-6 1
580045713 1-15 7 580047823 11-28 1 6-39 2-11
580045714 1-15 8 580047919 2-6 5 580048569 1-13 10 2-11
580045721 1-15 8 580048193 3-9 1 580048636 1-13 10 2-11
580046146 11-26 1 580048194 3-9 2 580049350 2-21 580050231 6-3 12
580046147 11-26 2 580048195 3-9 41 580049380 3-9 1 6-43 12
580046149 11-28 1 580048196 3-9 40 580049487 9-17 580050232 6-3 11
580046267 6-47 5 580048197 3-9 3 580049488 8-19 6-43 11
6-51 580048198 3-9 7 580049490 8-19 580050233 6-3 14
580046268 6-47 7 580048199 3-9 8 9-17 6-43 14
6-53 580048200 3-9 4 580049491 8-19 580050234 6-3 13
580046269 6-47 8 580048201 3-9 9 580049493 8-19 6-43 13
6-55 580048202 3-9 10 9-17 580050290 2-19
580046399 4-13 21 580048203 3-9 11 580049496 8-19 2-33 5
580046783 2-22 580048204 3-9 12 580049624 1-3 33 580050291 2-19
580046808 1-3 12 580048205 3-9 42 580049625 1-3 7 2-33 5
580046849 6-33 2 580048206 3-10 42 580049733 6-31 580050307 11-47 6
580046850 6-33 2 580048207 3-10 42 6-47 3 580050364 2-19 13
580046857 1-25 4 580048208 3-9 13 580049767 1-13 21 580050377 2-17 12
580047139 6-47 580048209 3-9 14 580049768 1-13 21 2-19 12
580047140 6-47 580048210 3-9 15 580049769 1-13 23 580050404 6-9 6
580047208 1-23 11 580048211 3-9 16 580049770 1-13 23 580050405 6-9 9
580047213 1-23 10 580048228 3-9 17 580049821 11-49 6 580050695 3-7 1
580047572 1-3 35 580048229 3-10 43 11-55 15 580050696 3-7 2
580047573 2-17 1 580048230 3-10 44 580049829 2-21 580050697 3-7 3
2-25 580048231 3-10 44 580049830 2-21 580050714 3-7 4
580047595 5-9 1 580048232 3-10 44 580049860 1-18 580050715 3-7 5
580047596 5-9 2 580048233 3-10 44 580049861 1-17 9 580050716 3-7 6
580047597 5-9 3 580048234 3-9 18 580049883 1-31 1 580050717 3-7 7
580047598 5-9 4 580048235 3-9 19 580049884 1-31 580050721 9-9
580047599 5-9 5 580048236 3-9 20 580049885 1-31 2 580050725 9-9
580047600 5-9 6 580048237 3-9 22 580049886 1-27 580050728 9-9
580047601 5-9 7 580048238 3-9 23 1-31 580050750 9-11
580047602 5-9 8 580048239 3-9 24 580049887 1-27 580050753 9-11
580047603 5-9 9 580048240 3-9 25 1-31 580050755 9-11
580047604 5-9 10 580048241 3-9 26 580049894 1-25 2 580050796 7-27 1
580047605 5-9 11 580048242 3-9 27 580049895 1-25 3 580050800 7-27 1
580047631 1-3 1 580048243 3-9 28 580049897 1-27 1 580050802 7-27 1
580047632 1-3 2 580048244 3-9 29 1-29 1 580050808 7-27 1
580047660 1-7 8 580048245 3-9 30 580049898 1-27 1 580050859 11-47 2
580047673 5-9 12 580048246 3-9 31 580049900 1-27 5 580050860 11-47 3
580047757 5-9 580048247 3-9 32 1-29 5 580050900 2-5 5
580047776 6-31 22 580048256 3-9 33 580049906 1-25 3 580050938 1-4 45
6-33 1 580048257 3-9 34 580049933 1-25 7 580051162 6-43 2
580047778 6-31 23 580048258 3-9 35 1-27 11 580051526 6-29 2
6-35 580048259 3-9 36 1-29 11 580051571 11-33 11
580047779 6-35 1 580048260 3-9 37 1-31 7 11-35 3
6-37 1 580048261 3-9 38 1-35 11 580051572 1-27 3

NUMERICAL INDEX
580051573 1-27 3 580052732 6-53 8-23 26 8-24 39

1-35 3 580052791 7-3 10 8-27 26 8-28 39
580051574 1-27 4 7-17 10 9-7 9 9-21 5
580051575 1-27 4 8-3 10 9-21 25 580055990 9-22 38
1-35 4 8-31 10 580055652 8-23 24 580056001 6-13 3
580051616 11-43 9 9-3 10 8-27 24 6-17 3
11-49 5 9-25 10 580055664 8-23 14 6-21 3
11-55 14 580052881 9-43 580055666 8-23 14 6-25 3
580051805 1-31 1 580052896 2-40 2 580055668 8-23 14 7-7 20
580051876 8-52 580052995 11-43 580055670 8-23 14 8-9 23
580051943 1-25 580053135 6-31 25 580055674 8-23 14 8-17 12
1-31 580053611 9-13 15 580055733 8-10 30 8-17 22
580052021 1-13 1 580053612 8-17 24 580055735 7-15 2 8-23 8
580052022 1-13 1 580053619 1-3 11 8-23 29 8-27 8
580052052 2-35 19 580053994 6-3 2 8-27 29 9-7 14
580052054 2-35 2 580054080 2-19 9-21 23 9-13 17
580052065 5-7 20 580054585 2-6 4 580055736 7-7 11 9-21 8
580052066 5-7 19 6-41 2 8-9 20 580056003 9-13 10
580052216 2-17 580054642 6-47 6 9-7 5 580056005 6-13 2
2-19 580054926 6-49 3 580055744 8-17 13 6-17 2
580052232 2-17 580054940 1-3 16 9-13 31 6-21 2
2-19 580055170 1-39 3 580055745 6-13 1 6-25 2
580052236 2-17 580055171 1-39 2 6-17 1 7-7 21
2-19 580055172 1-39 6 6-21 1 8-9 24
580052240 2-25 6 580055173 1-39 7 6-25 1 8-17 21
580052276 7-3 12 580055174 1-39 4 8-23 10 9-7 15
7-17 12 580055175 1-39 8 8-27 10 9-13 16
8-3 12 580055177 1-39 9 9-21 9 580056022 6-51
8-31 11 580055178 1-39 10 580055864 8-23 18 6-55
9-3 12 580055179 1-39 11 8-27 18 580056141 1-15 2
9-25 12 580055578 11-47 2 9-21 17 580056142 1-15 3
580052277 6-25 15 580055633 8-23 23 580055881 8-23 6 580056448 5-7 13
7-3 11 8-27 23 8-27 6 580056465 7-7 18
7-17 11 580055634 8-24 37 9-21 12 8-9 21
8-3 11 8-28 37 580055896 9-22 35 9-7 12
8-31 11 9-21 13 580055900 9-22 35 580056480 2-3 1
9-3 11 580055636 8-23 11 580055903 9-22 35 580056586 11-3 10
9-25 11 8-27 11 580055929 9-22 33 11-5 9
580052468 6-27 22 9-21 11 580055932 9-22 33 580056588 11-3 8
6-47 580055646 8-17 15 580055976 7-7 23 11-5 3
580052469 6-27 22 8-17 20 8-9 26 580056635 1-27
6-47 9-13 4 8-17 6 1-31
580052470 6-27 22 9-13 13 9-7 17 580056741 11-3 9
6-47 580055649 7-15 14 580055977 7-15 13 11-5 8
580052471 6-31 1 8-17 5 8-23 3 580056877 6-53
580052472 6-31 1 8-23 9 8-27 3 580056919 1-29 4
580052473 6-31 1 8-27 9 9-22 30 580056923 1-25 1
580052619 1-3 41 9-21 10 580055983 7-15 12 580056924 1-25 1
5-7 14 580055651 7-7 15 8-24 35 580056942 1-29 4
580052730 6-49 7-15 4 8-28 35 580057259 1-31
580052731 6-51 8-9 17 580055989 7-15 9 1-35 5

NUMERICAL INDEX
580057305 1-29 3 580059504 10-13 7 10-13 14 580059647 10-31

580057311 1-29 3 580059505 2-9 10-25 6 580059649 10-29 3
580057480 1-25 2-11 10-27 6 10-31 4
580057481 1-25 580059506 10-5 4 580059530 10-5 29 580059650 10-29 4
580057804 1-13 1 580059507 10-9 27 10-9 25 10-31 3
580057811 1-15 1 580059508 10-5 14 580059531 10-13 6 580059651 10-29 5
580057815 1-15 4 580059509 10-5 17 580059532 10-5 27 10-31 6
580057826 1-3 3 580059510 10-9 4 580059533 10-5 10 580059652 10-29 6
580057941 10-20 1 580059511 10-9 7 580059534 10-9 21 10-31 7
580057942 10-20 2 580059512 10-3 3 580059535 10-5 3 580059653 10-29 7
580057943 10-20 3 10-5 15 580059536 10-13 17 10-31 8
580057944 10-21 1 10-9 15 580059537 10-5 22 580059654 10-29 8
580057945 10-19 580059513 10-3 11 10-9 17 580059655 10-29 9
580057946 10-15 10-5 26 10-13 12 10-31 10
580058078 4-13 33 10-9 3 580059538 10-13 8 580059656 10-29 10
580058486 1-3 12 10-13 16 10-25 7 10-31 11
580058487 1-3 12 10-25 10 10-27 7 580059657 10-29 11
580058583 2-39 33 10-27 10 580059539 10-3 5 10-31 12
580058655 1-3 29 580059514 10-5 13 580059540 10-5 2 580059658 10-29 13
1-9 1 10-17 17 580059541 10-13 3 580059659 10-29 14
580058656 1-3 30 10-29 30 580059595 10-5 24 10-31 13
1-9 1 10-31 29 10-15 19 580059660 10-29 15
580058778 11-7 1 580059515 10-13 2 10-17 16 10-31 15
580058779 11-7 2 10-19 14 580059596 10-13 18 580059661 10-29 16
580058780 11-7 2 580059516 10-3 4 10-19 13 580059662 10-29 18
580058781 11-7 1 10-5 16 580059597 10-5 9 10-31 17
580058782 11-9 2 10-9 16 580059606 10-29 32 580059663 10-29 22
580058783 11-9 1 10-13 15 580059609 10-25 1 10-31 21
580058897 2-19 15 10-25 11 10-27 1 580059664 10-29 23
580059372 11-45 4 10-27 11 580059610 10-25 3 10-31 22
580059373 11-45 5 580059517 10-6 31 10-27 3 580059665 10-29 24
580059417 10-20 1 580059518 10-9 12 580059618 10-29 1 10-31 23
580059418 10-20 1 580059519 10-9 6 10-31 1 580059666 10-29 25
580059419 10-20 2 580059520 10-13 5 580059619 10-29 32 580059667 10-29 26
580059420 10-20 2 580059522 10-13 10 580059620 10-29 21 10-31 25
580059421 10-20 3 10-25 9 580059621 10-27 12 580059668 10-29 27
580059422 10-21 1 10-27 9 580059622 10-27 14 10-31 26
580059423 10-20 3 580059523 10-3 7 580059636 10-25 12 580059669 10-31 28
580059424 10-21 1 10-5 19 10-27 15 580059670 10-29 29
580059496 10-19 5 10-9 19 580059640 10-29 2 580059672 10-29 12
580059497 10-19 10 10-13 22 10-31 2 580059673 10-29 31
580059498 10-15 5 580059524 10-6 32 580059641 10-29 21 580059674 10-29 33
10-17 5 10-9 14 580059642 10-29 10-31 31
580059499 10-15 9 580059525 10-3 2 10-31 580059675 10-29 34
10-17 9 580059526 10-9 9 10-31 10-31 32
580059500 10-15 16 580059527 10-5 5 580059643 10-29 580059676 10-29 19
10-17 14 580059528 10-5 6 10-31 10-31 18
580059501 10-17 12 10-9 23 580059644 10-29 580059677 10-29 20
580059502 10-17 580059529 10-3 9 10-31 10-31 19
580059503 10-9 2 10-5 23 580059645 10-31 580059681 10-31 30
10-13 4 10-9 11 580059646 10-31 580059682 10-31 9

NUMERICAL INDEX
580059683 10-31 24 580060176 10-3 2-15 1 580063986 11-3 14

580059684 10-29 28 10-5 2-15 1 580064348 8-17 29
10-31 27 10-9 580061870 8-23 5 9-13 20
580059685 10-31 5 10-13 8-27 5 580064349 9-21 20
580059687 10-31 580060177 10-3 580061917 9-3 9-21 20
580059688 10-31 10-5 9-5 9-21 20
580059689 10-31 10-9 580061920 9-3 580064377 8-21
580059690 10-31 14 10-13 9-5 580064378 9-19
580059691 10-31 14 580060466 2-6 1 580061923 9-3 580064379 11-23
580059692 10-31 20 580060467 2-6 1 9-5 580064380 11-23
580059693 10-31 20 580060468 2-6 1 580061977 8-3 580064441 7-3
580059694 10-31 580060469 2-6 1 8-5 7-5
580059695 10-31 580060559 2-19 8-7 580064444 7-3
580059696 10-31 2-19 580061979 8-3 7-5
580059697 10-31 2-19 8-5 580064446 7-3
580059698 10-31 580060560 2-17 8-7 7-5
580059785 1-31 2-17 580061980 8-3 580064450 7-3
1-35 8 2-17 8-5 7-5
580059802 1-31 580060806 10-27 8-7 580064608 11-5 6
580059803 1-31 580061290 8-17 7 580061981 8-3 580064609 11-5 7
580059804 1-27 9-13 22 8-5 580064610 11-5 5
580059805 1-27 580061378 8-21 8 8-7 580064611 11-5 4
580059815 1-27 6 9-19 8 580061984 8-3 580064989 7-15 19
1-31 4 580061390 11-23 1 8-5 8-24 41
580059816 1-27 6 580061391 11-23 1 8-7 8-28 41
1-31 4 580061392 11-28 2 580062078 1-29 7 9-22 40
580059982 10-9 13 580061397 8-23 33 1-35 7 580065002 2-3 1
10-25 2 8-28 33 580062132 6-47 4-13 34
10-27 2 9-22 30 580062133 6-47 580065084 6-3 2
580060031 2-17 580061401 8-23 20 580062134 6-47 580065085 6-43 2
580060033 2-17 8-27 20 580062136 6-47 580065961 1-31
580060034 2-17 580061850 2-6 2 580062237 6-55 1-35 5
580060117 1-4 2-9 580062238 6-51 1-35 5
580060118 1-4 45 2-9 580062247 6-53 580065998 8-23 17
580060119 1-4 2-11 580062390 8-17 8 8-27 17
580060172 10-3 2-13 9-13 29 9-22 39
10-5 2-13 580062391 8-17 9 580066000 7-15 11
10-9 2-15 1 9-13 28 580066043 11-3 16
10-13 2-15 1 580062392 8-17 10 11-5 14
580060173 10-3 580061851 2-9 9-13 27 11-7 9
10-5 2-9 580062410 2-21 2 11-9 9
10-9 580061852 2-6 2 580062885 2-21 10 11-11 9
10-13 2-9 2-27 11-13 13
580060174 10-3 2-9 580062910 2-9 6 580066790 9-13 2
10-5 2-11 2-13 580066791 9-13 8
10-9 2-11 2-13 6 580067255 5-11
10-13 2-13 580063283 6-53 580067804 2-40 1
580060175 10-3 2-13 580063604 8-10 31 580067805 2-40 1
10-5 2-13 580063982 11-3 13 580067806 2-40 1
10-9 2-15 580063983 11-3 12 580067807 2-40 1
10-13 2-15 580063984 11-3 11 580067935 9-3 1

NUMERICAL INDEX
580067936 7-3 1 580078806 10-17 8-27 32 11-61 5

8-3 1 580078872 10-19 9-22 31 720307903 6-3 17
580067938 8-3 1 580078873 10-19 580088411 2-13 1 721368101 4-17
580067939 8-3 1 580078874 10-19 580088412 2-15 1 751199100 5-7 7
9-3 1 580078875 10-15 580088415 2-13 1 11-37
580067940 7-3 1 580078876 10-15 580088416 2-15 1 751303337 2-37 9
8-3 1 580078877 10-15 580088539 7-3 1 752943309 2-37 7
580068094 7-7 13 580078878 10-17 580088540 7-3 1 2-39 39
8-9 14 580078879 10-17 8-3 1 754840200 4-17
9-7 7 580080127 1-29 6 9-3 1 900001201 5-7 2
580068221 9-21 15 1-35 6 580088583 2-13 900001242 1-23 4
580068222 9-22 41 580080153 1-4 46 2-13 900002253 7-7 1
580068314 2-40 580080204 7-15 20 2-15 1 7-21 25
6-41 580080209 7-15 20 2-15 1 8-37 1
580068520 9-13 3 580080211 7-15 20 580088593 2-13 900002259 8-17 4
580068523 9-13 3 580080217 7-15 20 2-15 1 8-45 20
580068544 8-17 1 580080387 8-27 15 580089964 2-13 1 900002263 8-45 2
580068546 8-17 1 580080389 8-27 15 580089965 2-15 1 900002265 8-45 2
580068547 8-17 1 580080390 8-27 15 580089968 2-13 1 900002269 8-45 2
580068548 8-17 1 580080391 8-27 15 580089969 2-15 1 900003212 8-37 13
580068551 8-17 1 580080394 8-27 15 580090361 2-13 900003213 8-10 32
580068624 6-41 1 580080420 8-27 14 2-13 8-37 15
580068625 6-41 1 580080422 8-27 14 2-15 900003214 8-37 16
580069222 9-22 29 580080423 8-27 14 2-15 1 900003245 11-31 4
580069225 9-22 29 580080424 8-27 14 580090362 2-13 11-43 4
580069228 9-22 29 9-22 43 2-15 1 11-47 1
580069759 1-39 5 580080427 8-27 14 580090826 10-22 11-49 12
580070837 1-29 580081361 9-22 43 580093572 8-21 11-51
580070838 1-29 580081364 9-22 43 580093573 9-19 11-55 5
580070839 1-35 580081390 9-22 42 9-19 1 11-57 3
580070840 1-35 580081393 9-22 42 580093580 11-23 11-59 2
580070965 2-31 2 580081396 9-22 42 580093581 11-23 11-61 3
580071095 2-31 6 580081812 2-9 4 580093582 11-23 1 900003275 6-13 9
580071156 2-31 8 2-11 4 580093583 11-23 1 6-17 9
580071505 1-31 2-13 4 580093993 11-5 3 6-21 9
1-35 2-15 4 580095129 8-27 7 6-25 9
580072128 5-3 12 580082107 11-53 4 8-28 32 900003277 7-3 9
580072255 4-9 34 580082108 11-53 8 580095569 8-21 1 7-17 9
580073622 1-39 580083481 1-15 12 580097071 11-5 6 8-3 9
580074470 2-31 3 580083488 1-15 13 580097072 11-5 7 8-31 9
580074479 2-31 580084192 2-9 1 580097073 11-5 5 9-3 9
580074782 9-13 3 580084193 2-11 1 580097074 11-5 4 9-25 9
580074809 6-45 3 580084196 2-9 1 580097152 11-5 5 900004214 9-43 1
580075519 8-51 9 580084197 2-11 1 580097153 11-5 4 900004269 8-19 6
9-43 13 580084743 2-17 1 582000708 6-9 9-17 6
580077070 1-39 1 580084744 2-19 1 582000781 11-5 9 900005215 6-13 8
580077769 5-11 580084781 6-47 582001327 3-9 17 6-17 8
580078361 1-29 580087088 8-23 7 720098901 11-31 2 6-21 8
1-35 8-27 7 11-55 7 6-25 8
580078386 11-53 7 9-21 7 11-57 5 900008245 1-35 26
580078387 11-53 5 580087089 8-23 32 11-59 4 900015239 6-43

NUMERICAL INDEX
909882404 8-51 28 931014902 10-9 10 2-17 4 937100903 11-55 13

909882405 1-21 4 10-9 26 2-19 4 11-57 11
7-21 8 931014905 1-9 7 2-19 4 11-59 13
8-37 7 931014906 3-5 5 9-43 25 11-61 11
8-45 16 931018905 1-11 2 932201907 5-7 17 937300910 4-14
8-51 17 931109909 5-3 6 932727905 1-3 23 937700906 2-3 6
9-29 6 932200902 4-13 9 1-15 11 4-9 46
9-35 16 932200905 8-51 19 2-33 4 940004903 5-3 4
930102903 4-17 11 9-43 11 932728910 2-3 7 11-55 11
931013904 1-9 16 932200907 8-51 20 932729905 1-3 24 940600905 11-37 13
4-17 8 932200909 2-17 4

SECTION 14
14 USER SUPPORT INFORMATION

CONTENTS
SECTION 14
USER SUPPORT INFORMATION
DESCRIPTION PAGE
SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 14-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 14-2
OPERATOR TRAINING .................................................................................................................................. 14-2
SERVICE TRAINING COURSE ...................................................................................................................... 14-2
SERVICE TRAINING MATERIALS ................................................................................................................. 14-2

USER SUPPORT INFORMATION
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

Yale Materials Handling Corporation 524204495
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 10/2009
Greenville, NC 27834-2011

Erp030035040th - 524204495 - (F807) - Y-Pm-Us-En - (10-2009)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Erp030035040th - 524204495 - (F807) - Y-Pm-Us-En - (10-2009)

Uploaded by

Copyright:

Available Formats

PARTS MANUAL

Yale Materials Handling Corporation 524204495

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 MAST-FOUR STAGE FULL FREE-LIFT

12 FIELD CONVERSION KITS

14 USER SUPPORT INFORMATION

F807 ©2009 Yale Materials Handling Corporation i

TABLE OF CONTENTS (continued)

ii ©2009 Yale Materials Handling Corporation F807

TABLE OF CONTENTS (continued)

F807 ©2009 Yale Materials Handling Corporation iii

TABLE OF CONTENTS (continued)

iv ©2009 Yale Materials Handling Corporation F807

TABLE OF CONTENTS (continued)

F807 ©2009 Yale Materials Handling Corporation v

TABLE OF CONTENTS (continued)

vi ©2009 Yale Materials Handling Corporation F807

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

F807 ©2009 Yale Materials Handling Corporation vii

HOW TO USE THE ILLUSTRATED PARTS MANUAL

viii ©2009 Yale Materials Handling Corporation F807

HOW TO FIND THE DESIRED PART NUMBER

F807 ©2009 Yale Materials Handling Corporation ix

IDENTIFICATION OF TRUCK SERIAL NUMBERS

x ©2009 Yale Materials Handling Corporation F807

IDENTIFICATION OF MAST SERIAL NUMBERS

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,

2. The carriage group number is stamped on the right

3. The mast identification number has a unit code, a

4. Tilt and lift cylinder group numbers are stamped on

F807 ©2009 Yale Materials Handling Corporation xi

IDENTIFICATION OF ATTACHMENT AND SIDE-

xii ©2009 Yale Materials Handling Corporation F807

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524197914

Service Manual (Complete)..................................................................................................... 524204496

Parts Manual........................................................................................................................... 524204495

F807 ©2009 Yale Materials Handling Corporation xiii

MASTER PART SHEET CROSS-REFERENCE

ITEM PART NO. DESCRIPTION QTY

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

G10934...................................2-4 G11051.................................2-20 G11122.................................9-26

xiv ©2009 Yale Materials Handling Corporation F807

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

G11170...............................10-24 G11260...................................8-2 G11557.................................1-34

F807 ©2009 Yale Materials Handling Corporation xv

xvi ©2009 Yale Materials Handling Corporation F807

BATTERY COMPARTMENT AND COVERS .................................................................................................. 1-2

F807 ©2009 Yale Materials Handling Corporation 1-1

BATTERY COMPARTMENT AND COVERS (FIGURE 1-1)

1-2 ©2009 Yale Materials Handling Corporation F807

BATTERY COMPARTMENT AND COVERS

F807 ©2009 Yale Materials Handling Corporation 1-3

BATTERY COMPARTMENT AND COVERS

1-4 ©2009 Yale Materials Handling Corporation F807

F807 ©2009 Yale Materials Handling Corporation 1-5

BATTERY COVER (FIGURE 1-2)

1-6 ©2009 Yale Materials Handling Corporation F807

ITEM PART NO. DESCRIPTION QTY