Professional Documents
Culture Documents
GP/GDP/GLP135/155CA
(B878)
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 GENERAL TRUCK
2 ENGINE ASSEMBLY
3 EXHAUST SYSTEM
4 COOLING SYSTEM
5 FUEL SYSTEM
6 ELECTRICAL SYSTEM
7 TRANSMISSION
8 DRIVE AXLE
9 STEERING SYSTEM
10 BRAKE SYSTEM
11 HYDRAULIC SYSTEM
15 OPTIONS
17 NUMERICAL INDEX
This Parts Manual is divided into 18 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
18 USER SUPPORT INFORMATION
This Parts Manual is divided into 18 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR PEDAL AND BRACKET
FOOT DIRECTIONAL CONTROL ............................................................................................................... 5-32
WITH FORWARD AND REVERSE LEVER ................................................................................................ 5-30
AIR FILTER
HEAVY DUTY - GASOLINE AND LPG ....................................................................................................... 5-4
HEAVY DUTY - DIESEL ............................................................................................................................. 5-6
STANDARD ................................................................................................................................................. 5-2
ALTERNATOR AND MOUNTING
DIESEL ........................................................................................................................................................ 6-26
ASSEMBLED ENGINE
GASOLINE, 4.3L EPA COMPLIANT - SHEET 1 OF 2 ................................................................................ 2-12
GASOLINE, 4.3L EPA COMPLIANT - SHEET 2 OF 2 ................................................................................ 2-16
LPG, 4.3L EPA COMPLIANT - SHEET 1 OF 2 ........................................................................................... 2-8
LPG, 4.3L EPA COMPLIANT - SHEET 2 OF 2 ........................................................................................... 2-10
AXLE HOUSING AND ATTACHING PARTS .................................................................................................. 8-7
B
BOOSTER ....................................................................................................................................................... 10-16
BRAKE
→ S/N B878V02368E INC. 2381-2383 ...................................................................................................... 10-6
S/N B878V02369E → EXC. 2381-2383 ..................................................................................................... 10-8
BRAKE LINES
→ S/N B878V01935C ................................................................................................................................ 10-12
S/N B878V01936C → ................................................................................................................................ 10-14
BRAKE PEDAL LINKAGE
POWERSHIFT ............................................................................................................................................ 10-2
C
CAB ................................................................................................................................................................. 15-2
CAMSHAFT AND OIL PAN
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-22
CARRIAGE
PIN TYPE - TWO STAGE LIMITED FREE-LIFT ......................................................................................... 12-10
PIN TYPE - THREE STAGE FULL FREE-LIFT .......................................................................................... 13-20
CLUTCH PACK
POWERSHIFT - INPUT, REVERSE, LONG SHAFT (→ S/N B878V01682B) ........................................... 7-8
POWERSHIFT - INPUT, REVERSE, LONG SHAFT (S/N B878V01683B →) ........................................... 7-10
POWERSHIFT - COUNTER, FORWARD, SHORT SHAFT (→ S/N B878V01682B) ................................ 7-12
POWERSHIFT - COUNTER, FORWARD, SHORT SHAFT (S/N B878V01683B →) ................................ 7-14
COIL ASSEMBLY ............................................................................................................................................ 2-18
CONTROL LINKAGE
POWERSHIFT ............................................................................................................................................ 7-22
CONTROL VALVE
FOUR FUNCTION ....................................................................................................................................... 11-28
TWO AND THREE FUNCTION ................................................................................................................... 11-22
CONTROL VALVE ATTACHING PARTS WITH FITTINGS
FOUR FUNCTION ....................................................................................................................................... 11-30
TWO AND THREE FUNCTION ................................................................................................................... 11-24
DESCRIPTION PAGE
CONTROL VALVE ATTACHING TUBES
TWO, THREE, AND FOUR FUNCTION ..................................................................................................... 11-32
CONTROL VALVE CONVERSION KITS ........................................................................................................ 16-3
COOLING AND FAN DRIVE
DIESEL TIER II ........................................................................................................................................... 4-4
COUNTERWEIGHT ........................................................................................................................................ 1-6
COWL AND FLOOR PLATES ......................................................................................................................... 1-10
CRANKSHAFT AND PISTONS
DIESEL - TIER II ......................................................................................................................................... 2-42
CYLINDER BLOCK
DIESEL - TIER II ......................................................................................................................................... 2-36
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-20
CYLINDER HEAD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-30
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL - TIER II ......................................................................................................................................... 2-38
D
DIFFERENTIAL AND CARRIER ..................................................................................................................... 8-4
DISTRIBUTOR ASSEMBLY
4.3L EPA COMPLIANT ............................................................................................................................... 6-24
DRIVE ADAPTOR
DIESEL - TIER II ......................................................................................................................................... 2-60
DRIVE AXLE ................................................................................................................................................... 8-2
DRIVE SHAFT ................................................................................................................................................. 11-16
DRIVE SHAFT ASSEMBLY ............................................................................................................................ 7-28
E
ELECTRICAL SYSTEM
DIESEL ........................................................................................................................................................ 6-10
GASOLINE .................................................................................................................................................. 6-2
LPG ............................................................................................................................................................. 6-6
ENGINE FUEL SYSTEM
LPG - 4.3L EPA COMPLIANT ..................................................................................................................... 5-12
ENGINE MOUNTING
GASOLINE, LPG AND DIESEL .................................................................................................................. 2-2
EXHAUST DIESEL
WITH CAB - TIER II ENGINE ...................................................................................................................... 3-4
WITHOUT CAB - TIER II ENGINE .............................................................................................................. 3-2
EXHAUST GAS AND LPG
WITH CAB ................................................................................................................................................... 3-8
WITH CAB - EPA COMPLIANT .................................................................................................................. 3-12
WITHOUT CAB ........................................................................................................................................... 3-6
WITHOUT CAB - EPA COMPLIANT ........................................................................................................... 3-10
EXHAUST MANIFOLD
DIESEL - TIER II ......................................................................................................................................... 2-54
F
FAN DRIVE AND ALTERNATOR MOUNTING
GASOLINE AND LPG ................................................................................................................................. 2-6
DESCRIPTION PAGE
FLYWHEEL AND HOUSING
GASOLINE, LPG AND DIESEL .................................................................................................................. 2-4
FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... 5-34
FORK
PIN TYPE .................................................................................................................................................... 1-22
FORWARD/REVERSE SHIFT LEVER CONVERSION KITS ......................................................................... 16-4
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-14
FUEL FILTER
TIER II - DIESEL ......................................................................................................................................... 5-26
FUEL INJECTION PUMP
DIESEL - TIER II ......................................................................................................................................... 2-56
WITH BLEED BACK SYSTEM .................................................................................................................... 2-58
FUEL SUPPLY SYSTEM
DIESEL TIER II - TANK AND COVER ASSEMBLY .................................................................................... 5-20
DIESEL TIER II - WATER SEPARATOR AND FUEL PUMP SYSTEM ...................................................... 5-22
DIESEL TIER II - FUEL FILTER SYSTEM .................................................................................................. 5-24
GASOLINE .................................................................................................................................................. 5-8
LPG ............................................................................................................................................................. 5-10
FULL SUSPENSION SEAT
S/N B878V01936C → ................................................................................................................................ 1-18
G
GAUGE CLUSTER .......................................................................................................................................... 6-18
GENERAL TRUCK .......................................................................................................................................... 1-2
H
HEADER HOSE
THREE AND FOUR FUNCTION - TWO STAGE LIMITED FREE-LIFT ...................................................... 14-2
THREE AND FOUR FUNCTION - THREE STAGE FULL FREE-LIFT ....................................................... 14-4
HEADER HOSE CONVERSION KITS
HEATER .......................................................................................................................................................... 15-6
HOOD .............................................................................................................................................................. 1-8
HYDRAULIC OIL FILTER ................................................................................................................................ 11-18
HYDRAULIC PUMP ........................................................................................................................................ 11-6
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 11-2
HYDRAULIC TANK ......................................................................................................................................... 11-8
I
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-4
INSTRUMENT PANEL .................................................................................................................................... 6-14
INTAKE MANIFOLD AND FUEL RAIL
GASOLINE - 4.3L EPA COMPLIANT .......................................................................................................... 2-32
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-4
L
LABELS ........................................................................................................................................................... 1-4
DESCRIPTION PAGE
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-6
LIFT CYLINDER
FREE-LIFT - THREE STAGE FULL FREE-LIFT ......................................................................................... 13-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-8
LOAD BACKREST EXTENSION ..................................................................................................................... 1-14
LPG REGULATOR
4.3L EPA COMPLIANT ENGINE ................................................................................................................ 5-16
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-8
MAIN LIFT CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT ....................................................................................... 13-12
RIGHT HAND - THREE STAGE FULL FREE-LIFT .................................................................................... 13-10
MAST TILT CONVERSION KITS .................................................................................................................... 16-4
MASTER CYLINDER ...................................................................................................................................... 10-10
N
NON-SUSPENSION SEAT
→ S/N B878V01935C ................................................................................................................................ 1-16
S/N B878V01936C → ................................................................................................................................ 1-20
O
OIL COOLER
DIESEL - TIER II ......................................................................................................................................... 2-52
OIL FILTER
DIESEL - TIER II ......................................................................................................................................... 2-50
OIL PAN AND PUMP
DIESEL - TIER II ......................................................................................................................................... 2-44
OIL PUMP
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-34
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-2
OVERHEAD GUARD ...................................................................................................................................... 1-12
P
PARK BRAKE .................................................................................................................................................. 10-18
R
RADIATOR
GASOLINE AND LPG ................................................................................................................................. 4-2
S
SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-10
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 14-8
SIDE-SHIFT CYLINDER ................................................................................................................................. 14-14
DESCRIPTION PAGE
STARTER MOTOR
DIESEL ........................................................................................................................................................ 6-22
GASOLINE AND LPG ................................................................................................................................. 6-20
STEERING AXLE ............................................................................................................................................ 9-6
STEERING COLUMN ...................................................................................................................................... 9-2
STEERING CONTROL UNIT .......................................................................................................................... 9-4
STEERING CYLINDER
→ S/N B878V02033D ................................................................................................................................ 9-12
S/N B878V02034D → ................................................................................................................................ 9-14
STEERING HYDRAULIC SYSTEM ................................................................................................................. 11-10
STEERING PUMP ........................................................................................................................................... 9-10
STROBE LIGHT CONVERSION KIT .............................................................................................................. 16-3
T
THROTTLE BODY AND LPG MIXER
4.3L EPA COMPLIANT ............................................................................................................................... 5-14
THROTTLE BODY ASSEMBLY
GASOLINE - 4.3L EPA COMPLIANT .......................................................................................................... 5-18
THROTTLE LINKAGE
GASOLINE, LPG, AND DIESEL ................................................................................................................. 5-28
TILT CYLINDER .............................................................................................................................................. 11-14
TIMING GEAR
DIESEL - TIER II ......................................................................................................................................... 2-48
TIRE AND WHEEL
DRIVE ......................................................................................................................................................... 8-8
STEERING .................................................................................................................................................. 9-16
TORQUE CONVERTER
POWERSHIFT ............................................................................................................................................ 7-20
TRANSMISSION
POWERSHIFT ............................................................................................................................................ 7-2
TRANSMISSION CONTROL LINKAGE
FORWARD AND REVERSE LEVER (S/N B878V01936C →) ................................................................... 7-26
TRANSMISSION CONTROL VALVE
POWERSHIFT ............................................................................................................................................ 7-16
TRANSMISSION COOLING ............................................................................................................................ 11-20
TRANSMISSION GEARS
POWERSHIFT ............................................................................................................................................ 7-6
V
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-26
VALVE COVER AND ROCKER ARM SHAFT
DIESEL - TIER II ......................................................................................................................................... 2-40
W
WATER PUMP AND OUTLET
DIESEL - TIER II ......................................................................................................................................... 2-46
WATER SEPARATOR
TIER II - DIESEL ......................................................................................................................................... 5-27
WIPER AND FAN ............................................................................................................................................ 15-10
DESCRIPTION PAGE
WIRE HARNESS
DIESEL ENGINE (S/N B878V01802C →) ................................................................................................. 6-46
ENGINE, GASOLINE GM 4.3L - SHEET 1 0F 2 ......................................................................................... 6-60
ENGINE, GASOLINE GM 4.3L - SHEET 2 OF 2 ........................................................................................ 6-62
ENGINE, LPG, GM 4.3L - SHEET 1 0F 2 ................................................................................................... 6-52
ENGINE, LPG, GM 4.3L - SHEET 2 OF 2 .................................................................................................. 6-54
FUEL INJECTOR ........................................................................................................................................ 6-58
INTERFACE ................................................................................................................................................ 6-50
LPG REGULATOR ...................................................................................................................................... 6-56
MAIN - DIESEL (→ S/N B878V01799C) .................................................................................................... 6-28
MAIN - DIESEL (S/N B878V01800C →) .................................................................................................... 6-30
MAIN - GASOLINE AND LPG (→ S/N B878V01799C) .............................................................................. 6-34
MAIN - GASOLINE AND LPG (S/N B878V01800C →) .............................................................................. 6-38
NEUTRAL START WITH DIRECTIONAL CONTROL PEDAL - GASOLINE AND LPG .............................. 6-41
NEUTRAL START, FORWARD AND REVERSE LEVER - GASOLINE AND LPG .................................... 6-42
OPERATOR PRESENCE SYSTEM (S/N B878V01936C →) .................................................................... 6-64
WIRE HARNESS (ENGINE)
DIESEL ........................................................................................................................................................ 6-44
WORK LIGHT KITS ......................................................................................................................................... 16-3
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS ........................................................................................ 15-12
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N A810N2639
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N A810N2640 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N A810N1553 ↔ S/N A810N3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index (Page 17-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a parts page number in the
DESCRIPTION column (F7A56) Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Yale lift trucks.
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
NOTES
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
GENERAL TRUCK
ITEM PART NO. DESCRIPTION QTY
1 ..... GENERAL TRUCK (FRAME) (FP13680 [Page 1-10])...................................... 1
2 ..... ENGINE ASSEMBLY (FP14513 [Page 2-36])................................................... 1
3 ..... EXHAUST SYSTEM (FP13688 [Page 3-12]).................................................... 1
4 ..... COOLING SYSTEM (FP13793 [Page 4-4])....................................................... 1
5 ..... FUEL SYSTEM (FP14434 [Page 5-8]).............................................................. 1
6 ..... ELECTRICAL SYSTEM (FP14937 [Page 6-2])................................................. 1
7 ..... TRANSMISSION (FP13690 [Page 7-2])............................................................ 1
8 ..... DRIVE AXLE (FP13702 [Page 8-2]).................................................................. 1
9 ..... STEERING SYSTEM (FP13706 [Page 9-2])..................................................... 1
10 ..... BRAKE SYSTEM (FP13715 [Page 10-6])......................................................... 1
11 ..... HYDRAULIC SYSTEM ....................................................................................... 1
12 ..... LIFTING SYSTEM .............................................................................................. 1
13 ..... ATTACHMENTS AND HEADER HOSE GROUP (FP13752 [Page 14-
2])......................................................................................................................... 1
14 ..... OPTIONS (FP13754 [Page 15-2])..................................................................... 1
15 ..... FIELD CONVERSION KITS ............................................................................... 1
LABELS
ITEM PART NO. DESCRIPTION QTY
1 580058821 Label (Mast Warning) ......................................................................................... 2
2 504231248 Label (No Riders) ................................................................................................ 2
3 504231276 Label (Lift/Tilt) ..................................................................................................... 1
4 524162256 Label (Patents and Trademarks) ........................................................................ 1
5 a. . . . . Label (Impact Rating) (Overhead Guard) ........................................................... 1
6 580008064 Nameplate (Plastic Plate) ................................................................................... 1
7 504231220 Rivet .................................................................................................................... 4
8 505976566 Label (Fan Warning) ........................................................................................... 1
9 504229214 Label (Park Brake Warning) ............................................................................... 1
10 502157205 Label (Yale) (Hood) ............................................................................................ 2
11 505976545 Label (Antifreeze) ............................................................................................... 1
12 504231265 Label (Nameplate Tag) ....................................................................................... 1
13 504231215 Label (Mast Warning) ......................................................................................... 1
14 504229273 Label (Operator Warning) ................................................................................... 1
15 504231296 Label (Operator Restraint) .................................................................................. 2
16 505977581 Label (Radial Tire Warning) ................................................................................ 1
17 524136910 Nameplate (Nameplate) ...................................................................................... 1
18 a. . . . . UL Inspection Plate ............................................................................................. 1
19 505970541 Rivet .................................................................................................................... 2
20 505976521 Label (UL LP Tank) ............................................................................................. 1
21 505976530 Rivet .................................................................................................................... 2
22 505976556 Label (Fan Warning) (Illustration) ....................................................................... 1
23 580006839 Label (Flammable LP Gas) ................................................................................. 1
24 504231256 Label (Auxiliary Function, Side-Shift) .................................................................. 1
25 502157206 Label (Yale) ........................................................................................................ 2
26 580001007 Label (Ether Warning) ......................................................................................... 1
27 580007006 Label (EFI) .......................................................................................................... 2
28 a. . . . . Label (Impact Resistant Window) (Operator Compartment) ............................... 1
29 504241790 Fastener (Without Lights) ................................................................................... 6
30 580007008 Plug (Without Lights) .......................................................................................... 1
31 504231235 Label (Operator Manual) ..................................................................................... 1
32 580065108 Label ................................................................................................................... 1
FOOTNOTES:
a Contact Your Local Yale Dealer
COUNTERWEIGHT
KEY:
A: GP135CA
B: GP155CA
QTY
ITEM PART NO. DESCRIPTION A B
1 a 524136588 Counterweight ............................................................................................ 1 ..
1 a 524136587 Counterweight ............................................................................................ .. 1
2 524137423 Grill ............................................................................................................. 1 1
3 580004714 Bracket ....................................................................................................... 1 1
4 015026500 Lockwasher ................................................................................................ 1 1
5 203161800 Nut .............................................................................................................. 1 1
6 580003923 Washer ....................................................................................................... 1 1
7 015027200 Lockwasher ................................................................................................ 1 1
8 580004719 Capscrew ................................................................................................... 1 ..
8 580004713 Capscrew ................................................................................................... .. 1
9 580004716 Tow Pin ...................................................................................................... 1 1
10 449034061 Roll Pin ....................................................................................................... 1 1
11 580004717 Plug ............................................................................................................ 1 1
12 580050151 Shim ........................................................................................................... AR AR
13 580008950 Screw ......................................................................................................... 2 2
14 016111600 Washer ....................................................................................................... 1 1
FOOTNOTES:
a 78 in. Carriage with 2.50 in. Pin
HOOD
ITEM PART NO. DESCRIPTION QTY
1 524136600 Hood (RH) ........................................................................................................... 1
2 580052666 Nut ...................................................................................................................... 4
2 449022016 Lockwasher ......................................................................................................... 4
3 580005665 Retaining Ring .................................................................................................... 4
4 580005664 Rod ..................................................................................................................... 2
5 449001302 Capscrew ............................................................................................................ 2
6 580005661 Crossmember ..................................................................................................... 1
7 524136599 Hood (LH) ........................................................................................................... 1
8 580005652 Hood Liner .......................................................................................................... 2
9 580005685 Hood Liner (LH) .................................................................................................. 1
10 518790687 Washer ............................................................................................................... 10
11 449022013 Lockwasher ......................................................................................................... 8
12 449015044 Nut ...................................................................................................................... 6
13 449001069 Capscrew ............................................................................................................ 2
14 580005653 Hose Guide ......................................................................................................... 1
15 580005668 Foam Tape ......................................................................................................... AR
16 449001302 Capscrew ............................................................................................................ 2
17 580005660 Bracket ................................................................................................................ 1
18 449001015 Capscrew ............................................................................................................ 2
19 580005666 Gas Spring .......................................................................................................... 2
20 580005686 Hood Liner (RH) .................................................................................................. 1
21 504236268 Screw .................................................................................................................. 6
22 014936600 Nut ...................................................................................................................... 10
23 449015002 Nut ...................................................................................................................... 4
23 449022018 Washer ............................................................................................................... 4
24 449021003 Washer ............................................................................................................... 4
25 449001170 Capscrew ............................................................................................................ 4
26 504235245 Handle ................................................................................................................ 2
27 580005667 Seal (Not Illustrated) ........................................................................................... AR
FOOTNOTES:
a With Cab b Without Cab
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 a 580046558 Overhead Guard ................................................................................................. 1
1 b 580064735 Overhead Guard ................................................................................................. 1
2 014727200 Screw .................................................................................................................. 4
3 449022013 Lockwasher ......................................................................................................... 2
4 449015044 Nut ...................................................................................................................... 2
5 580007733 Button ................................................................................................................. 6
6 580046592 Liner (Without Cab) ............................................................................................. 1
6 580071408 Liner (With Cab) .................................................................................................. 1
7 580005479 Washer ............................................................................................................... 2
8 580005478 Motor Mount ........................................................................................................ 2
9 449021006 Washer ............................................................................................................... 2
10 580005480 Washer ............................................................................................................... 4
11 449022041 Lockwasher ......................................................................................................... 2
12 449001166 Capscrew ............................................................................................................ 2
13 449015011 Nut ...................................................................................................................... 2
14 449001302 Capscrew ............................................................................................................ 2
15 449022013 Lockwasher ......................................................................................................... 1
16 580007705 Plug ..................................................................................................................... 1
17 580005477 Wheel Nut ........................................................................................................... 4
FOOTNOTES:
a → S/N B878V01935C b S/N B878V01936C →
NON-SUSPENSION SEAT
(→ S/N B878V01935C)
FOOTNOTES:
a → S/N B878V01935C b S/N B878V01936C →
FOOTNOTES:
a Not Illustrated
NON-SUSPENSION SEAT
(S/N B878V01936C →)
FOOTNOTES:
a → PENDING PER ECN 105255 b PENDING PER ECN 105255 →
NOTES
2 ENGINE ASSEMBLY
CONTENTS
SECTION 2
ENGINE ASSEMBLY
DESCRIPTION PAGE
ASSEMBLED ENGINE
GASOLINE, 4.3L EPA COMPLIANT - SHEET 1 OF 2 ................................................................................ 2-12
GASOLINE, 4.3L EPA COMPLIANT - SHEET 2 OF 2 ................................................................................ 2-16
LPG, 4.3L EPA COMPLIANT - SHEET 1 OF 2 ........................................................................................... 2-8
LPG, 4.3L EPA COMPLIANT - SHEET 2 OF 2 ........................................................................................... 2-10
CAMSHAFT AND OIL PAN
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-22
COIL ASSEMBLY ............................................................................................................................................ 2-18
CRANKSHAFT AND PISTONS
DIESEL - TIER II ......................................................................................................................................... 2-42
CYLINDER BLOCK
DIESEL - TIER II ......................................................................................................................................... 2-36
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-20
CYLINDER HEAD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-30
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL - TIER II ......................................................................................................................................... 2-38
DRIVE ADAPTOR
DIESEL - TIER II ......................................................................................................................................... 2-60
ENGINE MOUNTING
GASOLINE, LPG AND DIESEL .................................................................................................................. 2-2
EXHAUST MANIFOLD
DIESEL - TIER II ......................................................................................................................................... 2-54
FAN DRIVE AND ALTERNATOR MOUNTING
GASOLINE AND LPG ................................................................................................................................. 2-6
FLYWHEEL AND HOUSING
GASOLINE, LPG AND DIESEL .................................................................................................................. 2-4
FUEL INJECTION PUMP
DIESEL - TIER II ......................................................................................................................................... 2-56
WITH BLEED BACK SYSTEM .................................................................................................................... 2-58
INTAKE MANIFOLD AND FUEL RAIL
GASOLINE - 4.3L EPA COMPLIANT .......................................................................................................... 2-32
OIL COOLER
DIESEL - TIER II ......................................................................................................................................... 2-52
OIL FILTER
DIESEL - TIER II ......................................................................................................................................... 2-50
OIL PAN AND PUMP
DIESEL - TIER II ......................................................................................................................................... 2-44
OIL PUMP
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-34
TIMING GEAR
DIESEL - TIER II ......................................................................................................................................... 2-48
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-26
VALVE COVER AND ROCKER ARM SHAFT
DIESEL - TIER II ......................................................................................................................................... 2-40
WATER PUMP AND OUTLET
DIESEL - TIER II ......................................................................................................................................... 2-46
ENGINE MOUNTING
GASOLINE, LPG AND DIESEL
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 580008840 Bracket ....................................................................................................... 2 2
2 502565903 Capscrew ................................................................................................... 8 8
3 502566902 Washer ....................................................................................................... 8 8
4 449001019 Capscrew ................................................................................................... 2 2
5 505970501 Washer ....................................................................................................... 2 2
6 909882405 Nut .............................................................................................................. 2 2
7 580008841 Washer ....................................................................................................... 2 2
8 580008842 Mount (Engine) ........................................................................................... 2 2
9 449001302 Capscrew ................................................................................................... 8 8
10 449022013 Lockwasher ................................................................................................ 7 7
11 449015044 Nut .............................................................................................................. 8 8
12 449001351 Capscrew ................................................................................................... 2 2
13 505970584 Washer ....................................................................................................... 2 2
14 580008843 Motor Mount ............................................................................................... 2 2
15 449021019 Washer ....................................................................................................... 4 4
16 505966562 Washer ....................................................................................................... 2 2
17 580008844 Washer ....................................................................................................... 2 2
18 504225240 Nut .............................................................................................................. 2 2
19 580008845 Bracket ....................................................................................................... .. 2
20 449001003 Capscrew ................................................................................................... .. 8
21 449022017 Lockwasher ................................................................................................ .. 8
22 520042831 Adhesive (Not Illustrated) ........................................................................... .. AR
23 580008497 Bracket Wldmt ............................................................................................ 1 ..
24 061278000 Washer ....................................................................................................... 4 ..
25 502097911 Locknut ....................................................................................................... 4 ..
26 580008498 Stud ............................................................................................................ 4 ..
27 501702903 Loctite (Not Illustrated) ............................................................................... AR ..
ASSEMBLED ENGINE
LPG, 4.3L EPA COMPLIANT – SHEET 1 OF 2
FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →
ASSEMBLED ENGINE
LPG, 4.3L EPA COMPLIANT – SHEET 2 OF 2
FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →
ASSEMBLED ENGINE
GASOLINE, 4.3L EPA COMPLIANT – SHEET 1 OF 2
ASSEMBLED ENGINE
GASOLINE, 4.3L EPA COMPLIANT – SHEET 1 OF 2
FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →
NOTES
ASSEMBLED ENGINE
GASOLINE, 4.3L EPA COMPLIANT – SHEET 2 OF 2
FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →
FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →
NOTES
CYLINDER BLOCK
GASOLINE AND LPG – 4.3L EPA COMPLIANT
FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →
FOOTNOTES:
a GM Identifcation Number on Left Side of Rear c → S/N B878V01623B
Transmission Housing Starts with "A" Followed by d S/N B878V01624B →
8 Digits
b GM Identification Number on Left Side of Rear
Transmission Housing is 8 Digits
NOTES
FOOTNOTES:
a Not Illustrated c → S/N B878V01623B
b Quanity is listed for both heads d S/N B878V01624B →
NOTES
CYLINDER HEAD
GASOLINE AND LPG – 4.3L EPA COMPLIANT
FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →
FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →
OIL PUMP
GASOLINE AND LPG – 4.3L EPA COMPLIANT
FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →
CYLINDER BLOCK
DIESEL – TIER II
FOOTNOTES:
a Seal is included in Housing c S/N B878V01607B ↔ 11/2004
b → S/N B878V01606B d 11/2004 →
FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004
FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004
FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004
FOOTNOTES:
a → 5/2007 e 5/2007 →
b → S/N B878V01606B f PENDING PER ECN 13374001 →
c 5/2007 ↔ PENDING PER ECN 13374001 g 11/2004 →
d S/N B878V01607B ↔ 11/2004
FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004
TIMING GEAR
DIESEL – TIER II
FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004
OIL FILTER
DIESEL – TIER II
FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004
FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004
FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004
NOTES
FOOTNOTES:
a Must identify the serial number of the engine from
which the injection pump was removed
FOOTNOTES:
a Includes kits 524221344 and 580054531 d → 12/2004
b Must identify the serial number of the engine from e 12/2004 →
which the injection pump was removed
c Not Illustrated
DRIVE ADAPTOR
DIESEL – TIER II
NOTES
3 EXHAUST SYSTEM
CONTENTS
SECTION 3
EXHAUST SYSTEM
DESCRIPTION PAGE
EXHAUST DIESEL
WITH CAB - TIER II ENGINE ...................................................................................................................... 3-4
WITHOUT CAB - TIER II ENGINE .............................................................................................................. 3-2
EXHAUST GAS AND LPG
WITH CAB ................................................................................................................................................... 3-8
WITH CAB - EPA COMPLIANT .................................................................................................................. 3-12
WITHOUT CAB ........................................................................................................................................... 3-6
WITHOUT CAB - EPA COMPLIANT ........................................................................................................... 3-10
EXHAUST DIESEL
WITHOUT CAB – TIER II ENGINE
FOOTNOTES:
a → S/N B878V02239D b S/N B878V02240D →
EXHAUST DIESEL
WITH CAB – TIER II ENGINE
FOOTNOTES:
a → S/N B878V02239D b S/N B878V02240D →
NOTES
4 COOLING SYSTEM
CONTENTS
SECTION 4
COOLING SYSTEM
DESCRIPTION PAGE
RADIATOR
GASOLINE AND LPG
NOTES
5 FUEL SYSTEM
CONTENTS
SECTION 5
FUEL SYSTEM
DESCRIPTION PAGE
AIR FILTER
STANDARD
KEY:
A: Gasoline
B: LPG
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
1 580042184 Air Filter ............................................................................................. 1 1 ..
1 580010991 Filter Element ................................................................................ 1 1 ..
1 580010993 Cover ............................................................................................. 1 1 ..
1 505967516 Valve ............................................................................................. 1 1 ..
1 580010994 Plug ............................................................................................... 1 1 ..
1 580043262 Air Filter ............................................................................................. .. .. 1
1 580010991 Filter Element ................................................................................ .. .. 1
1 580010993 Cover ............................................................................................. .. .. 1
1 505967516 Valve ............................................................................................. .. .. 1
1 580010994 Plug ............................................................................................... .. .. 1
2 580030093 Plate .................................................................................................. 1 1 1
3 580049387 Capscrew .......................................................................................... 3 3 3
4 909882404 Nut ..................................................................................................... 3 3 3
5 504058787 Hose Clamp ....................................................................................... 2 2 2
6 580030966 Capscrew .......................................................................................... 2 2 ..
7 013393700 Fitting ................................................................................................. 1 1 ..
8 013393400 Fitting ................................................................................................. 1 1 ..
9 a 580047478 Hose (Breather) ................................................................................. 1 1 ..
9 b 580008499 Hose (Breather) ................................................................................. 1 1 ..
10 580008524 Hose Clamp ....................................................................................... 1 1 ..
11 580007558 Clamp ................................................................................................ 1 1 ..
12 580047714 Capscrew .......................................................................................... .. .. 2
13 580046971 Indicator (Restriction) ........................................................................ .. .. 1
14 580041239 Hose (Intake) ..................................................................................... 1 .. ..
14 580041235 Hose (Intake) ..................................................................................... .. 1 ..
14 580038239 Hose (Intake) ..................................................................................... .. .. 1
15 052337300 Fitting ................................................................................................. .. .. 1
16 b 580041369 Clamp (Swivel) .................................................................................. 1 1 ..
17 b 580042567 Clamp ................................................................................................ 1 1 ..
580051774 Grommet (Not Illustrated) .................................................................. 3 3 3
FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →
AIR FILTER
HEAVY DUTY – GASOLINE AND LPG
KEY:
A: Gasoline
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B
1 580002721 Pre-Cleaner ................................................................................................ 1 1
1 580003934 Cover ..................................................................................................... 1 1
1 580003936 Sleeve .................................................................................................... 1 1
1 580003935 Body ....................................................................................................... 1 1
1 504058787 Hose Clamp ........................................................................................... 1 1
2 580047713 Pipe ............................................................................................................ 1 1
3 580007473 Tube Assy .................................................................................................. 1 1
4 580030970 Capscrew ................................................................................................... 3 3
5 580027572 Nut .............................................................................................................. 3 3
6 580051774 Grommet .................................................................................................... 3 3
7 580049387 Capscrew ................................................................................................... 3 3
8 909882404 Nut .............................................................................................................. 3 3
9 580007477 Bracket (Filter) ............................................................................................ 1 1
10 502056907 Clamp ......................................................................................................... 2 2
11 580007480 Boot ............................................................................................................ 1 1
12 504058787 Hose Clamp ............................................................................................... 8 8
13 580007481 Air Restriction Indicator .............................................................................. 1 1
14 580007485 Hose (45 Deg Elbow) ................................................................................. 2 2
15 580007486 Tube (Intake) .............................................................................................. 1 1
16 580007476 Bracket ....................................................................................................... 1 1
17 580000180 Hose Clamp ............................................................................................... 1 1
18 013393700 Fitting ......................................................................................................... 1 1
19 013393400 Fitting ......................................................................................................... 1 1
20 a 580047478 Hose (Breather) .......................................................................................... 1 1
20 b 580008499 Hose (Breather) .......................................................................................... 1 1
21 580008524 Hose Clamp ............................................................................................... 1 1
22 580007558 Clamp ......................................................................................................... 1 1
23 580007482 Air Filter ...................................................................................................... 1 1
23 751166100 Filter Element ......................................................................................... 1 1
23 907271604 Gasket ................................................................................................... 1 1
23 580007484 Cup ........................................................................................................ 1 1
23 505967510 Clamp .................................................................................................... 1 1
23 907271605 Baffle ...................................................................................................... 1 1
24 580041385 Hose (Intake) .............................................................................................. 1 ..
24 580041387 Hose (Intake) .............................................................................................. .. 1
25 b 580041369 Clamp (Swivel) ........................................................................................... 1 1
26 b 580042567 Clamp ......................................................................................................... 1 1
FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →
AIR FILTER
HEAVY DUTY – DIESEL
FOOTNOTES:
a → S/N B878V01775C b S/N B878V01776C →
LPG REGULATOR
4.3L EPA COMPLIANT ENGINE
FOOTNOTES:
a Adapter to Manifold
FOOTNOTES:
a Not Illustrated b U.L. Safety
FOOTNOTES:
a → 11/2004 b 11/2004 →
FOOTNOTES:
a → 11/2004 b 11/2004 →
THROTTLE LINKAGE
GASOLINE, LPG, AND DIESEL
KEY:
A: Gasoline
B: LPG
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
1 580047920 Accelerator Pedal (Forward and Reverse Lever) (FP14456 [Page 5-
30])..................................................................................................... 1 1 1
1 524157981 Pedal Assy (Foot Directional Control Pedal) (FP14457 [Page 5-
32])..................................................................................................... 1 1 1
2 449001302 Capscrew .......................................................................................... 2 2 2
3 312850034 Strap Clamp ...................................................................................... .. .. 1
4 580046163 Throttle Cable .................................................................................... .. .. 1
4 580042074 Throttle Cable .................................................................................... 1 1 ..
5 449022013 Lockwasher ....................................................................................... .. .. 2
6 449015044 Nut ..................................................................................................... .. .. 2
7 504227203 Pin ..................................................................................................... 1 1 1
8 015416200 Cotter Pin .......................................................................................... 1 1 1
9 015414700 Cotter Pin .......................................................................................... .. .. 1
10 520082888 Pin ..................................................................................................... .. .. 1
11 580039438 Capscrew .......................................................................................... .. .. 2
12 580046447 Bracket .............................................................................................. .. .. 1
13 580042917 Drip Shield ......................................................................................... .. .. 1
14 580047919 Nut ..................................................................................................... .. .. 2
NOTES
6 ELECTRICAL SYSTEM
CONTENTS
SECTION 6
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRICAL SYSTEM
GASOLINE
ELECTRICAL SYSTEM
GASOLINE
FOOTNOTES:
a → S/N B878V01935C b S/N B878V01936C →
NOTES
ELECTRICAL SYSTEM
LPG
ELECTRICAL SYSTEM
LPG
FOOTNOTES:
a → S/N B878V01935C b S/N B878V01936C →
NOTES
ELECTRICAL SYSTEM
DIESEL
ELECTRICAL SYSTEM
DIESEL
FOOTNOTES:
a → S/N B878V01935C b S/N B878V01936C →
NOTES
INSTRUMENT PANEL
ITEM PART NO. DESCRIPTION QTY
1 ab 580006539 Instrument Cluster -Gas and Diesel (RH) (FP14940 [Page 6-18]).................... 1
1 ab 580006562 Instrument Cluster -Gas (RH) (FP14940 [Page 6-18])...................................... 1
1 c 580048749 Instrument Cluster (LPG) (RH) (FP14940 [Page 6-18]).................................... 1
1 c 580002740 Instrument Cluster (RH), (Optional) (FP14940 [Page 6-18])............................. 1
2 449001272 Capscrew ............................................................................................................ 4
3 504240838 Ignition Switch ..................................................................................................... 1
3 504240712 Key ................................................................................................................. 1
4 abc 580002436 Instrument Cluster (LH) (FP14940 [Page 6-18])................................................ 1
5 504231279 Screw .................................................................................................................. 8
6 505972528 Fuse (5 Amp) ...................................................................................................... 2
7 580005693 Fuse (15 Amp) .................................................................................................... 2
8 449001272 Capscrew ............................................................................................................ 4
9 449015002 Nut ...................................................................................................................... 8
10 449022018 Washer ............................................................................................................... 8
11 016337000 Washer ............................................................................................................... 6
12 580006533 Bezel ................................................................................................................... 1
13 580006534 Nut ...................................................................................................................... 2
14 940400907 Washer ............................................................................................................... 6
15 940400907 Washer ............................................................................................................... 6
16 580006535 Relay ................................................................................................................... 1
17 e 580006563 Wire Harness (Main) (Gasoline and LPG) (FP14945 [Page 6-28])................... 1
17 f 580056790 Wire Harness (Main) (Gasoline and LPG) .......................................................... 1
17 e 580038915 Wire Harness (Main) (Diesel) (FP14946 [Page 6-34])....................................... 1
17 f 580056789 Wire Harness (Main) (Diesel) ............................................................................. 1
18 505972534 Cover .................................................................................................................. 1
19 505972520 Cover (Cover) ..................................................................................................... 1
20 580006564 Bracket ................................................................................................................ 1
21 504225252 Plug ..................................................................................................................... 4
22 449001014 Screw .................................................................................................................. 1
23 580006538 Panel (LH) ........................................................................................................... 1
24 504226242 Washer ............................................................................................................... 1
25 449022016 Lockwasher ......................................................................................................... 3
26 449015014 Nut ...................................................................................................................... 2
27 059716300 Capscrew ............................................................................................................ 1
28 015026200 Lockwasher ......................................................................................................... 1
29 580002707 Retainer (Retainer) ............................................................................................. 1
30 060023500 Clamp ................................................................................................................. 1
31 a 580003245 Switch (Momentary) ............................................................................................ 1
32 a 580003455 Fuse (20 Amp) .................................................................................................... 1
33 a 580006540 Wire Harness ...................................................................................................... 1
34 a 580006541 Label (Diesel Fuses) ........................................................................................... 1
35 a 312850032 Strap Clamp ........................................................................................................ 3
36 bc 580003481 Plug ..................................................................................................................... 1
37 bc 580006565 Label ................................................................................................................... 1
38 e 580031711 Horn .................................................................................................................... 1
38 f 580039661 Horn .................................................................................................................... 1
38 f 580056866 Bracket ................................................................................................................ 1
39 449021006 Washer ............................................................................................................... AR
41 d 021197300 Nut ...................................................................................................................... 2
42 d 502632902 Screw .................................................................................................................. 2
43 d 580032494 Washer ............................................................................................................... 2
INSTRUMENT PANEL
ITEM PART NO. DESCRIPTION QTY
44 d 580006530 Spacer ................................................................................................................ 1
45 d 580006531 Switch (Park Brake) ............................................................................................ 1
46 580006537 Instrument Panel (RH) ........................................................................................ 1
47 c 580006458 Governor Controller (2500 RPM) (Standard) ...................................................... 1
48 c 930102908 Capscrew ............................................................................................................ 2
49 c 016103300 Washer ............................................................................................................... 4
50 c 449022021 Washer ............................................................................................................... 2
51 c 937100904 Nut ...................................................................................................................... 2
52 c 580006590 Wire Harness (Governor) .................................................................................... 1
53 c 312850042 Strap Clamp ........................................................................................................ 1
54 c 449001013 Capscrew ............................................................................................................ 1
55 c 449015014 Nut ...................................................................................................................... 1
56 c 940400908 Washer ............................................................................................................... 1
57 c 449022016 Lockwasher ......................................................................................................... 1
58 c 580006591 Clamp ................................................................................................................. 1
59 c 449021001 Washer ............................................................................................................... 1
60 c 449015135 Nut ...................................................................................................................... 1
61 449015014 Nut ...................................................................................................................... 2
62 505970553 Capscrew ............................................................................................................ 2
63 016337000 Washer ............................................................................................................... 2
64 580005693 Fuse (15 Amp) .................................................................................................... 1
65 580006532 Wire .................................................................................................................... 1
66 500552901 Lockwasher ......................................................................................................... 1
67 bc 900010277 Fuse (7.5 Amp) ................................................................................................... 1
68 bc 505972550 Fuse Holder ........................................................................................................ 1
69 021197300 Nut ...................................................................................................................... 1
70 g 580063250 Module (Operator Presence) .............................................................................. 1
71 g 580056298 Screw .................................................................................................................. 2
72 g 580063422 Wire Harness (FP16443 [Page 6-64])............................................................... 1
FOOTNOTES:
a Diesel e → S/N B878V01799C
b Gasoline f S/N B878V01800C →
c LPG g S/N B878V01936C →
d Park Brake
NOTES
GAUGE CLUSTER
KEY:
A: Right Hand Side (Gasoline)
B: Right Hand Side (Diesel)
C: Right Hand Side (LPG)
D: Left Hand Side
QTY
ITEM PART NO. DESCRIPTION A B C D
580006562 Instrument Cluster -Gas ............................................................ 1 .. .. ..
580006539 Instrument Cluster -Gas and Diesel .......................................... .. 1 .. ..
580048749 Instrument Cluster (LPG) .......................................................... .. .. 1 ..
580002436 Instrument Cluster .................................................................... .. .. .. 1
1 580003487 Bezel ..................................................................................... 1 1 .. 1
1 580002738 Bezel ..................................................................................... .. .. 1 ..
2 580006594 Fuel Gauge ........................................................................... 1 1 .. ..
3 580003497 Light Panel ............................................................................ .. .. 1 ..
3 580008355 Light Panel ............................................................................ 1 .. .. ..
4 580003490 Gasket .................................................................................. 2 2 1 2
5 580003492 Bracket ................................................................................. 2 2 1 2
6 500030902 Lockwasher .......................................................................... 6 6 3 6
7 520350804 Screw .................................................................................... 6 6 3 6
8 580003501 Connector Body .................................................................... 1 1 1 ..
9 513179801 Pin ........................................................................................ 8 6 5 3
10 015035700 Lockwasher .......................................................................... 1 1 1 ..
11 580003505 Screw .................................................................................... 1 1 1 ..
12 021197300 Nut ........................................................................................ 3 3 .. 3
13 500552901 Lockwasher .......................................................................... 3 3 .. 3
14 580003506 Bulb ...................................................................................... 4 3 4 ..
15 580003508 Terminal ................................................................................ 4 3 4 ..
16 580006595 Plug ...................................................................................... .. 1 .. ..
17 580003495 Connector Body .................................................................... .. .. .. 1
18 580003488 Hourmeter ............................................................................. .. .. .. 1
18 580017314 Hourmeter (Optional) (Without Yale Logo) ........................... .. .. .. 1
19 580003489 Temperature Gauge ............................................................. .. .. .. 1
STARTER MOTOR
GASOLINE AND LPG
STARTER MOTOR
DIESEL
NOTES
WIRE HARNESS
MAIN – DIESEL (→ S/N B878V01799C)
WIRE HARNESS
MAIN – DIESEL (S/N B878V01800C →)
WIRE HARNESS
MAIN – DIESEL (S/N B878V01800C →)
NOTES
WIRE HARNESS
MAIN – GASOLINE AND LPG (→ S/N B878V01799C)
WIRE HARNESS
MAIN – GASOLINE AND LPG (→ S/N B878V01799C)
NOTES
WIRE HARNESS
MAIN – GASOLINE AND LPG (S/N B878V01800C →)
WIRE HARNESS
MAIN – GASOLINE AND LPG (S/N B878V01800C →)
NOTES
WIRE HARNESS
DIESEL ENGINE (S/N B878V01802C →)
WIRE HARNESS
DIESEL ENGINE (S/N B878V01802C →)
NOTES
WIRE HARNESS
INTERFACE
WIRE HARNESS
ENGINE, LPG, GM 4.3L – SHEET 1 0F 2
WIRE HARNESS
ENGINE, LPG, GM 4.3L – SHEET 2 OF 2
WIRE HARNESS
LPG REGULATOR
WIRE HARNESS
ENGINE, GASOLINE GM 4.3L – SHEET 1 0F 2
WIRE HARNESS
ENGINE, GASOLINE GM 4.3L – SHEET 2 OF 2
WIRE HARNESS
OPERATOR PRESENCE SYSTEM (S/N B878V01936C →)
NOTES
7 TRANSMISSION
CONTENTS
SECTION 7
TRANSMISSION
DESCRIPTION PAGE
CLUTCH PACK
POWERSHIFT - INPUT, REVERSE, LONG SHAFT (→ S/N B878V01682B) ........................................... 7-8
POWERSHIFT - INPUT, REVERSE, LONG SHAFT (S/N B878V01683B →) ........................................... 7-10
POWERSHIFT - COUNTER, FORWARD, SHORT SHAFT (→ S/N B878V01682B) ................................ 7-12
POWERSHIFT - COUNTER, FORWARD, SHORT SHAFT (S/N B878V01683B →) ................................ 7-14
CONTROL LINKAGE
POWERSHIFT ............................................................................................................................................ 7-22
DRIVE SHAFT ASSEMBLY ............................................................................................................................ 7-28
TORQUE CONVERTER
POWERSHIFT ............................................................................................................................................ 7-20
TRANSMISSION
POWERSHIFT ............................................................................................................................................ 7-2
TRANSMISSION CONTROL LINKAGE
FORWARD AND REVERSE LEVER (S/N B878V01936C →) ................................................................... 7-26
TRANSMISSION CONTROL VALVE
POWERSHIFT ............................................................................................................................................ 7-16
TRANSMISSION GEARS
POWERSHIFT ............................................................................................................................................ 7-6
TRANSMISSION
POWERSHIFT
KEY:
A: T96
B: T127
QTY
ITEM PART NO. DESCRIPTION A B
a 580017042 Transmission Assy (Foot Directional Control Pedal) .................................. 1 ..
c 580052800 Transmission Assy ..................................................................................... .. 1
a 580017043 Transmission Assy (Two Speed) ............................................................... 1 ..
b 580052799 Transmission Assy ..................................................................................... .. 1
1 580007302 Cover ..................................................................................................... 1 1
2 505971525 Spool ...................................................................................................... 1 ..
2 580007374 Spring (Relief Valve) .............................................................................. 1 1
3 505967551 Fitting ..................................................................................................... 3 3
4 580007400 Dipstick .................................................................................................. 1 1
5 580007367 Dipstick Tube ......................................................................................... 1 1
6 013377500 Fitting ..................................................................................................... 1 1
7 580007361 Tube Assy .............................................................................................. 1 1
8 580007240 Fitting ..................................................................................................... 1 1
9 013405600 Nut ......................................................................................................... 1 1
10 500002901 Fitting ..................................................................................................... 1 1
10 052645200 O-Ring ............................................................................................... 1 1
11 580007339 Capscrew ............................................................................................... 6 6
12 580007330 Manifold Assy ........................................................................................ 1 1
12 580007331 Manifold ............................................................................................. 1 1
13 580007336 Fitting ................................................................................................. 2 2
13 052645300 O-Ring ............................................................................................... 2 2
13 580007337 Spring ................................................................................................ 2 2
14 580007333 Spool (Priority) ................................................................................... 2 2
15 580007334 Spool (Lube) ...................................................................................... 2 2
16 580007335 Spring (Priority) ................................................................................. 2 2
17 500390903 Fitting ................................................................................................. 5 5
17 052645100 O-Ring ........................................................................................... 1 1
18 580007338 Gasket ................................................................................................... 2 2
19 580007340 Manifold Assy (Forward) ........................................................................ 1 1
19 580007341 Manifold ............................................................................................. 1 1
20 580007336 Fitting ................................................................................................. 2 2
20 052645300 O-Ring ............................................................................................... 2 2
20 580007337 Spring ................................................................................................ 2 2
21 580007333 Spool (Priority) ................................................................................... 2 2
22 580007334 Spool (Lube) ...................................................................................... 2 2
23 580007335 Spring (Priority) ................................................................................. 2 2
24 500390903 Fitting ................................................................................................. 3 3
24 052645100 O-Ring ........................................................................................... 1 1
25 316534106 Fitting ................................................................................................. 1 1
26 500179904 Nut ..................................................................................................... 1 1
27 580007300 Housing (Transmission) ......................................................................... 1 1
28 505967598 Magnet ................................................................................................... 1 1
28 520042831 Adhesive (Not Illustrated) ...................................................................... AR AR
29 580007304 Gasket ................................................................................................... 1 1
30 520045522 Dowel ..................................................................................................... 2 2
TRANSMISSION
POWERSHIFT
KEY:
A: T96
B: T127
QTY
ITEM PART NO. DESCRIPTION A B
31 449001302 Capscrew ............................................................................................... 7 7
31 449022013 Lockwasher ............................................................................................ 16 16
32 505967573 Switch (Oil Temperature Warning) ........................................................ 1 1
33 580007359 Screen ................................................................................................... 1 1
34 580007360 Spring .................................................................................................... 1 1
35 810646400 Fitting ..................................................................................................... 1 1
35 052645800 O-Ring ............................................................................................... 1 1
36 580007362 Charge Pump ......................................................................................... 1 1
36 580007363 Bushing ............................................................................................. 1 1
37 580007364 O-Ring ............................................................................................... 1 1
38 449001138 Capscrew ............................................................................................... 4 4
39 580007365 Washer .................................................................................................. 4 4
40 580007392 Converter Housing (Converter) .................................................................. 1 1
41 449001302 Capscrew ................................................................................................... 7 7
42 449022013 Lockwasher ................................................................................................ 16 16
43 449001029 Capscrew ................................................................................................... 5 5
44 449022016 Lockwasher ................................................................................................ 2 2
45 449001415 Capscrew ................................................................................................... 2 2
46 580007394 Plate ........................................................................................................... 1 1
47 505974549 Capscrew ................................................................................................... 4 4
48 580025916 Seal (Double Lip) ....................................................................................... 1 1
580014536 Kit-Transmission Repair ............................................................................. 1 1
FOOTNOTES:
a → S/N B878V01660B c S/N B878V01661B →
b S/N B878V01661B ↔ 10/2005
NOTES
TRANSMISSION GEARS
POWERSHIFT
FOOTNOTES:
a → S/N B878V01660B c S/N B878V01661B →
b S/N B878V01661B ↔ 10/2005
CLUTCH PACK
POWERSHIFT – INPUT, REVERSE, LONG SHAFT (→ S/N B878V01682B)
CLUTCH PACK
POWERSHIFT – INPUT, REVERSE, LONG SHAFT (S/N B878V01683B →)
FOOTNOTES:
a → 10/2005
CLUTCH PACK
POWERSHIFT – COUNTER, FORWARD, SHORT SHAFT (→ S/N B878V01682B)
CLUTCH PACK
POWERSHIFT – COUNTER, FORWARD, SHORT SHAFT (S/N B878V01683B →)
FOOTNOTES:
a → 10/2005
NOTES
TORQUE CONVERTER
POWERSHIFT
KEY:
A: Diesel
B: Gasoline And LPG
QTY
ITEM PART NO. DESCRIPTION A B
1 580007297 Torque Converter ....................................................................................... 1 1
1 580007366 Seal (Not Illustrated) .................................................................................. 1 1
2 580007296 Mounting Plate ........................................................................................... 1 1
3 505970574 Washer ....................................................................................................... 8 8
4 505969515 Bolt ............................................................................................................. 8 8
5 580008846 Flywheel (FP14507 [Page 2-4])................................................................ .. 1
5 580008510 Flywheel (FP14507 [Page 2-4])................................................................ 1 ..
6 580007298 Plate ........................................................................................................... .. 1
7 449001415 Capscrew ................................................................................................... .. 1
8 504226242 Washer ....................................................................................................... .. 1
9 449022016 Lockwasher ................................................................................................ .. 1
CONTROL LINKAGE
POWERSHIFT
KEY:
A: High and Low
B: Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 580007411 Knob ........................................................................................................... 1 1
2 580007412 Lever (High/Low) ........................................................................................ 1 1
3 580007401 Bushing ...................................................................................................... 1 1
4 580007402 Washer ....................................................................................................... 1 1
5 449001040 Capscrew ................................................................................................... 1 1
6 909882404 Nut .............................................................................................................. 1 1
7 520082818 Pin .............................................................................................................. 2 2
8 580007403 Capscrew ................................................................................................... 1 1
9 014936900 Nut .............................................................................................................. 1 1
10 015026400 Lockwasher ................................................................................................ 1 1
11 016104000 Washer ....................................................................................................... 1 1
12 580007404 Rod End ..................................................................................................... 1 1
13 014972900 Nut .............................................................................................................. 2 2
14 504239227 Pin .............................................................................................................. 4 4
15 015415900 Cotter Pin ................................................................................................... 4 4
16 502649200 Bearing ....................................................................................................... 4 4
17 449001114 Capscrew ................................................................................................... 4 4
18 449022018 Washer ....................................................................................................... 8 8
19 449001134 Capscrew ................................................................................................... 2 2
20 449022016 Lockwasher ................................................................................................ 2 2
21 449015014 Nut .............................................................................................................. 2 2
22 504574261 Rod End ..................................................................................................... 2 2
23 014972700 Nut .............................................................................................................. 2 2
24 580007416 Crank .......................................................................................................... 1 1
25 015914700 Snap Ring .................................................................................................. 2 2
26 580007420 Bracket ....................................................................................................... 1 ..
27 580007405 Link ............................................................................................................. 1 1
28 580007406 Crank .......................................................................................................... 2 2
29 580039467 Shaft ........................................................................................................... 1 1
30 505851500 Roll Pin ....................................................................................................... 2 2
31 449001170 Capscrew ................................................................................................... 4 4
32 449015002 Nut .............................................................................................................. 4 4
33 504574261 Rod End ..................................................................................................... 2 2
34 014972700 Nut .............................................................................................................. 2 2
35 580007409 Link ............................................................................................................. 1 1
36 580007410 Rod ............................................................................................................. 1 1
37 a 580007405 Link ............................................................................................................. .. 1
38 a 580007409 Link ............................................................................................................. .. 1
39 580007423 Rod End ..................................................................................................... 1 1
40 504237211 Pin .............................................................................................................. 1 1
41 015415900 Cotter Pin ................................................................................................... 1 1
42 a 580007431 Knob ........................................................................................................... .. 1
43 a 014972900 Nut .............................................................................................................. .. 3
44 a 580007432 Lever (Forward and Reverse) .................................................................... .. 1
45 a 580007402 Washer ....................................................................................................... .. 1
CONTROL LINKAGE
POWERSHIFT
KEY:
A: High and Low
B: Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
46 a 580007401 Bushing ...................................................................................................... .. 1
47 a 449001040 Capscrew ................................................................................................... .. 1
48 a 909882404 Nut .............................................................................................................. .. 1
49 a 580007434 Bracket Wldmt ............................................................................................ .. 1
50 a 580007403 Capscrew ................................................................................................... .. 1
51 a 014936900 Nut .............................................................................................................. .. 1
52 a 015026400 Lockwasher ................................................................................................ .. 1
53 a 016104000 Washer ....................................................................................................... .. 1
54 a 580007404 Rod End ..................................................................................................... .. 1
55 a 580007436 Rod End ..................................................................................................... .. 1
56 a 580007410 Rod ............................................................................................................. .. 1
57 a 580007445 Crank .......................................................................................................... .. 1
58 a 504239227 Pin .............................................................................................................. .. 5
59 a 015415900 Cotter Pin ................................................................................................... .. 5
60 a 505851500 Roll Pin ....................................................................................................... .. 1
61 a 580007437 Crank .......................................................................................................... .. 1
62 a 580007406 Crank .......................................................................................................... .. 1
63 a 580007440 Crank .......................................................................................................... .. 1
64 a 580007444 Bushing ...................................................................................................... .. 4
65 a 504574261 Rod End ..................................................................................................... .. 4
66 a 014972700 Nut .............................................................................................................. .. 4
FOOTNOTES:
a → S/N B878V01935C (Forward/Reverse Lever)
NOTES
8 DRIVE AXLE
CONTENTS
SECTION 8
DRIVE AXLE
DESCRIPTION PAGE
DRIVE AXLE
ITEM PART NO. DESCRIPTION QTY
1 580018328 Drive Axle ........................................................................................................... 1
1 580033690 Drive Axle Housing (FP13704 [Page 8-7]).................................................... 1
2 580003271 Washer ........................................................................................................... 14
3 580025534 Screw ............................................................................................................. 10
4 580025540 Differential ...................................................................................................... 1
5 580025535 Screw ............................................................................................................. 4
6 580025542 Plug ................................................................................................................ 3
7 580025538 Axle Shaft (LH) ............................................................................................... 1
7 580025539 Axle Shaft (RH) .............................................................................................. 1
8 520045502 Lockwasher .................................................................................................... 2
9 580007553 Nut .................................................................................................................. 2
10 580007552 Nut .................................................................................................................. 2
11 580025537 Lockwasher .................................................................................................... 2
12 580007509 Gasket ................................................................................................................ 2
13 053239100 Bearing Cup ................................................................................................... 1
14 053237600 Bearing Cup ................................................................................................... 1
15 580007504 Bearing Cone ................................................................................................. 2
16 520045493 Nut .................................................................................................................. 14
17 520045492 Thimble ........................................................................................................... 14
18 580022038 Capscrew ....................................................................................................... 14
19 580007505 Seal ................................................................................................................ 2
20 061278600 Washer ........................................................................................................... 4
20 580007513 Capscrew ....................................................................................................... 4
21 580007510 Retainer .......................................................................................................... 2
22 580007499 Breather .......................................................................................................... 1
23 060733800 Bearing Cone ................................................................................................. 2
24 580007506 Seal ................................................................................................................ 2
25 580007507 Wear Sleeve ................................................................................................... 2
26 580007508 Capscrew ....................................................................................................... 32
27 ..... Wheel (FP13705 [Page 8-8])............................................................................. 4
28 136849100 Wheel Nut ........................................................................................................... 12
29 ..... Tire (FP13705 [Page 8-8])................................................................................. 4
30 136850100 Wheel Nut ........................................................................................................... 12
31 580007500 Hub ................................................................................................................. 2
32 580019709 Brake Drum ......................................................................................................... 2
33 580005477 Wheel Nut ........................................................................................................... 12
34 580005952 Brake Assembly (RH) (FP13715 [Page 10-6]).................................................. 1
34 580005978 Brake Assembly (LH) (FP13715 [Page 10-6])................................................... 1
34 580060911 Brake Assembly (LH) (FP18386 [Page 10-8])................................................... 1
34 580060912 Brake Assembly (RH) (FP18386 [Page 10-8]).................................................. 1
35 518797620 Plate (Valve Stem) .............................................................................................. 2
36 580007503 Wheel Stud ..................................................................................................... 6
FOOTNOTES:
a Not Illustrated
NOTES
9 STEERING SYSTEM
CONTENTS
SECTION 9
STEERING SYSTEM
DESCRIPTION PAGE
STEERING COLUMN
ITEM PART NO. DESCRIPTION QTY
1 580007185 Steering Pump (FP13708 [Page 9-4])............................................................... 1
2 580007189 Steering Column ................................................................................................. 1
3 580007190 Grommet ............................................................................................................. 1
4 580007206 Shaft ................................................................................................................... 1
5 580007198 Bumper ............................................................................................................... 1
6 203148100 Capscrew ............................................................................................................ 4
7 065619400 Lockwasher ......................................................................................................... 4
8 580007199 Washer ............................................................................................................... 8
9 580007200 Isolator ................................................................................................................ 1
10 580007201 Spacer ................................................................................................................ 4
11 580007202 Latch ................................................................................................................... 1
12 580007203 Spring ................................................................................................................. 1
13 580007207 Bushing ............................................................................................................... 1
14 580007194 Bracket (Optional) ............................................................................................... 1
14 580007191 Bracket ................................................................................................................ 1
15 502566902 Washer ........................................................................................................... 1
16 449022017 Lockwasher .................................................................................................... 1
17 449001007 Capscrew ....................................................................................................... 1
18 580007204 Anchor ................................................................................................................ 1
19 449001015 Capscrew ............................................................................................................ 2
20 909882404 Nut ...................................................................................................................... 2
21 518790687 Washer ............................................................................................................... 2
22 505976563 Capscrew ............................................................................................................ 2
23 580007205 Washer ............................................................................................................... 2
24 580007208 Spring ................................................................................................................. 1
25 580007209 Tensioner ............................................................................................................ 1
26 520082839 Pin ....................................................................................................................... 1
27 015415200 Cotter Pin ............................................................................................................ 1
28 580007210 Plate .................................................................................................................... 1
29 449001014 Screw .................................................................................................................. 1
30 449015014 Nut ...................................................................................................................... 1
31 519766808 Lockwasher ......................................................................................................... 1
32 580007211 Cover .................................................................................................................. 1
33 449001412 Capscrew ............................................................................................................ 2
34 449022018 Washer ............................................................................................................... 2
35 449015002 Nut ...................................................................................................................... 2
36 580007212 Clamp ................................................................................................................. 1
37 580003556 Steering Wheel ................................................................................................... 1
38 580007215 Lockwasher ......................................................................................................... 2
39 057780800 Fitting .................................................................................................................. 4
39 052645300 O-Ring ............................................................................................................ 1
40 580003567 Spacer ................................................................................................................ 4
41 580007213 Steering Column ................................................................................................. 1
41 580003559 Kit-Terminal .................................................................................................... 1
42 518794682 Nut .................................................................................................................. 1
43 580003557 Horn Button ......................................................................................................... 1
44 580007214 Valve Block ......................................................................................................... 1
45 580003582 Relief Valve .................................................................................................... 1
46 580003583 Seal ............................................................................................................ 1
FOOTNOTES:
a → 10/2008
STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
580021895 Steering Axle ...................................................................................................... 1
1 580007166 Steering Axle .................................................................................................. 1
1 580007169 Shaft ........................................................................................................... 2
2 580008277 Seal ................................................................................................................ 8
3 a 580043735 Pin .................................................................................................................. 2
3 c 580052359 Pin .................................................................................................................. 2
4 a 580043736 Pin .................................................................................................................. 2
4 c 580052360 Pin .................................................................................................................. 2
5 015918200 Snap Ring ....................................................................................................... 8
6 a 580021896 Tie Rod ........................................................................................................... 2
6 c 580052282 Tie Rod ........................................................................................................... 2
6 c 580052264 Spherical Roller Bearing ............................................................................ 2
7 502565901 Capscrew ....................................................................................................... 8
8 449022041 Lockwasher .................................................................................................... 8
9 504224266 Plug ................................................................................................................ 2
10 072387301 Bearing Cone ................................................................................................. 2
11 072387302 Bearing Cup ................................................................................................... 2
12 504224298 Seal ................................................................................................................ 2
13 504224231 Wear Sleeve ................................................................................................... 2
14 580011846 Spindle (RH) ................................................................................................... 1
15 580011849 Spindle (LH) ................................................................................................... 1
16 065001000 Bearing Cone ................................................................................................. 2
17 504224242 Seal ................................................................................................................ 2
18 504225236 O-Ring ............................................................................................................ 2
19 504224222 Shim (0.005 in.) .............................................................................................. AR
19 504224232 Shim (0.007 in.) .............................................................................................. AR
19 504224292 Shim (0.020 in.) .............................................................................................. AR
19 580050203 Shim (0.002 in.) .............................................................................................. AR
20 931014904 Capscrew ....................................................................................................... 6
21 502175920 Bearing Cone ................................................................................................. 2
22 060733800 Bearing Cone ................................................................................................. 2
23 580003602 Seal ................................................................................................................ 2
24 580007177 Hub ................................................................................................................. 2
24 053239100 Bearing Cup (Use with 060733800) ........................................................... 1
24 502175921 Bearing Cup (Use with 502175920) ........................................................... 1
24 580003603 Wear Sleeve ............................................................................................... 1
24 580007180 Wheel Stud ................................................................................................. 6
25 504240211 Wheel Nut ....................................................................................................... 2
26 580007181 Washer ........................................................................................................... 2
27 015418400 Cotter Pin ....................................................................................................... 2
28 504227283 Cap ................................................................................................................. 2
29 520045589 Seal ................................................................................................................ 2
30 580007182 Bearing Cap (Assembly) ................................................................................ 2
30 580007183 Bearing Cap ............................................................................................... 1
30 065000900 Bearing Cup ............................................................................................... 1
31 015631500 Grease Fitting ................................................................................................. 6
32 b 580007247 Steering Cylinder (FP13712 [Page 9-12])..................................................... 1
32 d 580064660 Steering Cylinder (FP16533 [Page 9-14])..................................................... 1
33 580003482 Sealing Ring ................................................................................................... 2
34 580003483 Shim (0.110 in.) .............................................................................................. 3
35 580003484 Shim (0.040 in.) .............................................................................................. 3
STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
36 580003486 Flange ............................................................................................................ 2
37 580003485 Bushing .......................................................................................................... 2
38 580007727 Bearing Cap ................................................................................................... 2
39 449001395 Capscrew ....................................................................................................... 4
40 955400910 Lockwasher .................................................................................................... 4
41 580007180 Wheel Stud ..................................................................................................... 12
42 505969526 Wheel Nut ....................................................................................................... 12
FOOTNOTES:
a → S/N B878V01616B c S/N B878V01617B →
b → S/N B878V02033D d S/N B878V02034D →
NOTES
STEERING PUMP
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
580010646 Pump .......................................................................................................... 1 ..
580010647 Pump .......................................................................................................... .. 1
1 ..... Body ....................................................................................................... 1 1
2 580012388 Flange .................................................................................................... 1 1
3 580012372 Gear Set ................................................................................................ 1 ..
3 580012375 Gear Set ................................................................................................ .. 1
4 519244838 Lockwasher ............................................................................................ 4 4
5 580012390 Bolt ......................................................................................................... 4 4
6 580012370 Key ......................................................................................................... 1 ..
7 580012371 Flow Valve ............................................................................................. 1 1
8 505964529 Spring ................................................................................................ 1 1
9 505964564 Plug ("B") ........................................................................................... 2 2
10 052645400 O-Ring ............................................................................................... 2 2
11 580012373 Plug ................................................................................................... 1 1
12 ..... Body .................................................................................................. 1 1
13 ..... Plunger .............................................................................................. 1 1
14 ..... Snap Ring .............................................................................................. 1 1
15 ..... Oil Seal .................................................................................................. 1 1
16 ..... Seal ........................................................................................................ 2 2
17 ..... Seal ........................................................................................................ 2 2
18 ..... Bushing .................................................................................................. 4 4
580012389 Kit-Seal ....................................................................................................... 1 1
580012372 Gear Set ..................................................................................................... 1 ..
580012375 Gear Set ..................................................................................................... .. 1
STEERING CYLINDER
(→ S/N B878V02033D)
NOTES
NOTES
10 BRAKE SYSTEM
CONTENTS
SECTION 10
BRAKE SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a S/N B878V01936C →
NOTES
BRAKE
(→ S/N B878V02368E INC. 2381-2383)
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
580005952 Brake Assembly ......................................................................................... 1 ..
580005978 Brake Assembly ......................................................................................... .. 1
1 580005953 Spider .................................................................................................... 1 ..
1 580005979 Spider .................................................................................................... .. 1
2 580005955 Plug ........................................................................................................ 2 2
3 580005954 Plug (Inspection) .................................................................................... 2 2
4 580005957 Screw ..................................................................................................... 2 2
4 580005958 Spring Washer ....................................................................................... 2 2
4 580005956 Plate ....................................................................................................... 1 1
5 580005959 Brake Shoe (Common) .......................................................................... 1 1
6 580005980 Brake Shoe ............................................................................................ .. 1
6 580005960 Brake Shoe ............................................................................................ 1 ..
7 931016904 Capscrew ............................................................................................... 1 1
8 580005961 Bracket ................................................................................................... 1 1
8 580005962 Spring .................................................................................................... 1 1
8 580005963 Washer .................................................................................................. 1 1
9 580005964 Wheel Cylinder ...................................................................................... 1 1
9 a 580007245 Kit-Repair Wheel Cylinder ................................................................. 1 1
9 580005967 Screw ................................................................................................ 1 1
10 580005968 Adjuster .................................................................................................. 1 1
11 580005969 Screw ................................................................................................ 2 2
12 580005970 Spring Washer ....................................................................................... 1 1
13 580005971 Washer .................................................................................................. 1 1
14 580005972 Spring (Return) ...................................................................................... 2 2
15 580005973 Spring .................................................................................................... 1 1
16 580005974 Spring .................................................................................................... 2 2
17 580005975 Lockplate ............................................................................................... 2 2
18 580005976 Ring ....................................................................................................... 2 2
19 580064528 Spring .................................................................................................... 2 2
20 580011652 Washer (0.01 in.) ................................................................................... AR AR
20 580011653 Washer (0.02 in.) ................................................................................... AR AR
20 580011654 Washer (0.04 in.) ................................................................................... AR AR
21 580005965 Screw ..................................................................................................... 2 2
22 580005966 Spring .................................................................................................... 2 2
FOOTNOTES:
a Includes Cups, Boots, Pistons and Pushrods
BRAKE
(S/N B878V02369E → EXC. 2381-2383)
MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
580006059 Master Cylinder ................................................................................................... 1
1 ..... Gasket ............................................................................................................ 1
2 580006076 Relief Valve .................................................................................................... 1
3 ..... Gasket ............................................................................................................ 1
4 ..... Gasket ............................................................................................................ 1
5 ..... Cup ................................................................................................................. 1
6 ..... Cup ................................................................................................................. 1
7 ..... Cup ................................................................................................................. 1
8 ..... Retaining Ring ................................................................................................ 1
9 ..... Retainer .......................................................................................................... 1
10 ..... Seat ................................................................................................................ 1
11 ..... O-Ring ............................................................................................................ 1
12 ..... Seal ................................................................................................................ 1
13 ..... Check Valve ................................................................................................... 1
14 ..... Valve Seat ...................................................................................................... 1
15 580006060 Cap ................................................................................................................. 1
16 580006065 Tube Assy ...................................................................................................... 1
17 580006068 Spring ............................................................................................................. 1
580006074 Kit-Repair Master Cylinder .................................................................................. 1
BRAKE LINES
(→ S/N B878V01935C)
FOOTNOTES:
a Powershift (Foot Directional Control Pedal) b Powershift (Forward/Reverse Lever)
BRAKE LINES
(S/N B878V01936C →)
BOOSTER
ITEM PART NO. DESCRIPTION QTY
580006033 Brake Booster ..................................................................................................... 1
1 ..... Cover .............................................................................................................. 1
2 ..... Cup ................................................................................................................. 2
3 ..... O-Ring ............................................................................................................ 1
4 ..... Piston Ring ..................................................................................................... 1
5 ..... O-Ring ............................................................................................................ 1
580006054 Kit-Repair Brake Booster .................................................................................... 1
PARK BRAKE
ITEM PART NO. DESCRIPTION QTY
1 580006022 Spacer ................................................................................................................ 2
2 580006031 Screw .................................................................................................................. 7
3 580006028 Cover .................................................................................................................. 1
4 580006030 Cover .................................................................................................................. 1
5 a 580005949 Link ..................................................................................................................... 1
6 a 502398901 Washer ............................................................................................................... 2
7 a 580005950 Bearing ............................................................................................................... 1
8 a 720217901 E-Ring ................................................................................................................. 2
9 580006029 Cover .................................................................................................................. 1
10 580006027 Cover .................................................................................................................. 1
11 015414700 Cotter Pin ............................................................................................................ 1
12 507353800 Retaining Ring .................................................................................................... 2
13 449001076 Capscrew ............................................................................................................ 2
13 449022016 Lockwasher ......................................................................................................... 2
14 580009304 Parking Brake Cable (LH) ................................................................................... 1
15 504075796 Clamp ................................................................................................................. 1
16 580009305 Parking Brake Cable (RH) .................................................................................. 1
17 580013690 Clamp ................................................................................................................. 1
18 504230271 Nut ...................................................................................................................... 2
19 580023597 Parking Brake Lever ........................................................................................... 1
20 518798630 Spacer ............................................................................................................ 1
21 518798608 Spacer ............................................................................................................ 1
22 580006025 Link ................................................................................................................. 2
23 518798621 Clamp ............................................................................................................. 2
24 520052804 Pin .................................................................................................................. 2
25 580006026 Washer ........................................................................................................... 2
26 015414700 Cotter Pin ....................................................................................................... 1
27 518798644 Pin .................................................................................................................. 1
28 518798687 Snap Ring ....................................................................................................... 1
FOOTNOTES:
a Foot Directional Control Pedal
NOTES
11 HYDRAULIC SYSTEM
CONTENTS
SECTION 11
HYDRAULIC SYSTEM
DESCRIPTION PAGE
CONTROL VALVE
FOUR FUNCTION ....................................................................................................................................... 11-28
TWO AND THREE FUNCTION ................................................................................................................... 11-22
CONTROL VALVE ATTACHING PARTS WITH FITTINGS
FOUR FUNCTION ....................................................................................................................................... 11-30
TWO AND THREE FUNCTION ................................................................................................................... 11-24
CONTROL VALVE ATTACHING TUBES
TWO, THREE, AND FOUR FUNCTION ..................................................................................................... 11-32
DRIVE SHAFT ................................................................................................................................................. 11-16
HYDRAULIC OIL FILTER ................................................................................................................................ 11-18
HYDRAULIC PUMP ........................................................................................................................................ 11-6
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 11-2
HYDRAULIC TANK ......................................................................................................................................... 11-8
STEERING HYDRAULIC SYSTEM ................................................................................................................. 11-10
TILT CYLINDER .............................................................................................................................................. 11-14
TRANSMISSION COOLING ............................................................................................................................ 11-20
NOTES
HYDRAULIC PUMP
ITEM PART NO. DESCRIPTION QTY
580006927 Hydraulic Pump .................................................................................................. 1
1 ..... Bolt ................................................................................................................. 8
1 ..... Washer ........................................................................................................... 8
2 ..... Cover .............................................................................................................. 1
3 ..... Seal Ring ........................................................................................................ 2
4 ..... Body ............................................................................................................... 1
5 ..... Ring ................................................................................................................ 2
6 ..... Plate ............................................................................................................... 2
7 ..... Driven Gear .................................................................................................... 1
8 ..... Key ................................................................................................................. 1
9 ..... Bearing ........................................................................................................... 2
10 ..... Flange ............................................................................................................ 1
11 ..... Snap Ring ....................................................................................................... 1
12 ..... Seal ................................................................................................................ 1
13 ..... Ring ................................................................................................................ 2
14 ..... Ring ................................................................................................................ 2
15 ..... Drive Gear ...................................................................................................... 1
16 203331700 Clamp ................................................................................................................. 2
17 015026600 Washer ............................................................................................................... 4
17 059694600 Capscrew ............................................................................................................ 4
18 064426800 Clamp (Split Half) ................................................................................................ 2
19 015026400 Lockwasher ......................................................................................................... 4
19 055486800 Capscrew ............................................................................................................ 4
20 449001049 Capscrew ............................................................................................................ 2
21 580006931 Mount .................................................................................................................. 1
22 580006930 Hose ................................................................................................................... 2
23 504225227 Washer ............................................................................................................... 2
24 580006929 Washer ............................................................................................................... 2
25 909882405 Nut ...................................................................................................................... 2
580006928 Kit-Seal ............................................................................................................... 1
HYDRAULIC TANK
ITEM PART NO. DESCRIPTION QTY
1 580015769 Hydraulic Tank ....................................................................................................
2 580006939 Dipstick ............................................................................................................... 1
3 505973551 Breather .............................................................................................................. 1
4 501831902 Nut ...................................................................................................................... 2
5 015026200 Lockwasher ......................................................................................................... 2
6 023604600 Lockwasher ......................................................................................................... 2
7 580006938 Link ..................................................................................................................... 2
8 023082300 Fitting .................................................................................................................. 2
NOTES
TILT CYLINDER
ITEM PART NO. DESCRIPTION QTY
580005920 Tilt Cylinder ......................................................................................................... 2
1 580006740 Tube Wldmt-Cylinder ...................................................................................... 1
2 502637904 Locknut (Optional) .......................................................................................... 1
3 580006744 Wear Ring ...................................................................................................... 1
4 580006742 Piston (Optional) ............................................................................................. 1
5 504305710 Piston Seal ..................................................................................................... 1
6 a 580012854 Spacer ................................................................................................................ 2
7 580006743 O-Ring ............................................................................................................ 1
8 580006738 Piston Rod ...................................................................................................... 1
9 501949902 O-Ring ............................................................................................................ 1
10 580006739 Back-Up Ring ................................................................................................. 1
11 580022493 Rod Seal ......................................................................................................... 1
12 580006745 End Plug ......................................................................................................... 1
13 520045448 Rod Wiper ...................................................................................................... 1
14 580006741 Piston Rod (Optional) ..................................................................................... 1
15 a 012829700 O-Ring ................................................................................................................ 2
16 a 520045700 Shim (0.120 in.) .................................................................................................. AR
16 a 580002000 Shim (0.060 in.) .................................................................................................. AR
17 520045696 Rod End .............................................................................................................. 2
18 062239900 Capscrew ............................................................................................................ 2
19 520045461 Pin ....................................................................................................................... 2
20 520045464 Bushing ............................................................................................................... 1
21 520045462 Anchor ................................................................................................................ 4
22 015026600 Washer ............................................................................................................... 6
23 520045463 Capscrew ............................................................................................................ 2
24 501831905 Nut ...................................................................................................................... 2
25 580005925 Pin ....................................................................................................................... 2
26 520045464 Bushing ............................................................................................................... 1
27 016110000 Washer ............................................................................................................... AR
28 580005926 Clamp ................................................................................................................. 2
29 580005927 Capscrew ............................................................................................................ 2
30 052642200 Fitting .................................................................................................................. 4
30 052645200 O-Ring ............................................................................................................ 1
31 580005928 Tube Assy (LH Front) (LH) ................................................................................. 1
31 580005931 Tube Assy (RH Front) (RH) ................................................................................ 1
32 580005929 Tube Assy (LH Rear) (LH) .................................................................................. 1
32 580008984 Tube Assy (RH Rear) (RH) ................................................................................. 1
33 580005930 Hose Assy ........................................................................................................... 4
580023428 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a 5° Forward/6° Back
DRIVE SHAFT
KEY:
A: LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
580006919 Drive Shaft ................................................................................................. 1 ..
580006962 Drive Shaft ................................................................................................. .. 1
1 580006921 Flange .................................................................................................... 1 1
2 580006920 Kit-Shaft and Bearing ............................................................................. 2 2
3 580006922 Yoke (Slip) ............................................................................................. 1 1
4 ..... Yoke ....................................................................................................... 1 1
5 580006923 Yoke End (End) ..................................................................................... 1 1
6 580006926 Setscrew .................................................................................................... 1 1
7 015026400 Lockwasher ................................................................................................ 4 4
8 03776310w Screw ......................................................................................................... 4 4
9 580006964 Adapter ....................................................................................................... .. 1
10 580006965 Lockwasher ................................................................................................ .. 4
11 580006966 Capscrew ................................................................................................... .. 4
12 580006924 Plate ........................................................................................................... 1 ..
13 019327000 O-Ring ........................................................................................................ 1 ..
14 580006925 Capscrew ................................................................................................... 1 ..
15 900012211 Lockwasher ................................................................................................ 3 ..
16 03776310W Screw ......................................................................................................... 3 ..
NOTES
TRANSMISSION COOLING
ITEM PART NO. DESCRIPTION QTY
1 013381000 Fitting .................................................................................................................. 1
2 013382500 Fitting .................................................................................................................. 1
3 580006941 Hose Assy ........................................................................................................... 1
4 580006942 Hose Assy ........................................................................................................... 1
5 312850032 Strap Clamp ........................................................................................................ 1
6 066002600 Clamp ................................................................................................................. 1
7 520082886 Clamp ................................................................................................................. 2
8 580006943 Clamp ................................................................................................................. 1
9 449022016 Lockwasher ......................................................................................................... 1
10 449015014 Nut ...................................................................................................................... 1
11 052643400 Connector ........................................................................................................... 1
11 052645400 O-Ring ............................................................................................................ 1
12 056943000 Fitting .................................................................................................................. 1
12 052645400 O-Ring ............................................................................................................ 1
CONTROL VALVE
TWO AND THREE FUNCTION
NOTES
CONTROL VALVE
FOUR FUNCTION
NOTES
SECTION 12
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
PIN TYPE - TWO STAGE LIMITED FREE-LIFT ......................................................................................... 12-10
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-4
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-8
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-2
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
A513
FOOTNOTES:
a Letter on Inside Face b Refer to Table
INNER MAST
TWO STAGE LIMITED FREE-LIFT
A513
FOOTNOTES:
a Letter on Inside Face b Refer to Table
LIFT
TWO STAGE LIMITED FREE-LIFT
A513
FOOTNOTES:
a Refer to Table
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
A513
FOOTNOTES:
a Refer to Table
CARRIAGE
PIN TYPE – TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Letter on Inside Face b Optional
NOTES
SECTION 13
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
PIN TYPE - THREE STAGE FULL FREE-LIFT .......................................................................................... 13-20
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-14
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-4
LIFT CYLINDER
FREE-LIFT - THREE STAGE FULL FREE-LIFT ......................................................................................... 13-18
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-8
MAIN LIFT CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT ....................................................................................... 13-12
RIGHT HAND - THREE STAGE FULL FREE-LIFT .................................................................................... 13-10
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-2
OUTER MAST
THREE STAGE FULL FREE-LIFT
A514
FOOTNOTES:
a Letter on Inside Face b Refer to Table
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
A514
FOOTNOTES:
a Letter on Inside Face b Refer to Table
INNER MAST
THREE STAGE FULL FREE-LIFT
A514
FOOTNOTES:
a Letter on Inside Face b Refer to Table
MAIN LIFT
THREE STAGE FULL FREE-LIFT
A514
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FREE-LIFT
THREE STAGE FULL FREE-LIFT
A514
FOOTNOTES:
a Refer to Table
NOTES
LIFT CYLINDER
FREE-LIFT – THREE STAGE FULL FREE-LIFT
A514
FOOTNOTES:
a Refer to Table
CARRIAGE
PIN TYPE – THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Letter on Inside Face b Optional
NOTES
SECTION 14
ATTACHMENTS AND HEADER HOSE GROUP
DESCRIPTION PAGE
HEADER HOSE
THREE AND FOUR FUNCTION - TWO STAGE LIMITED FREE-LIFT ...................................................... 14-2
THREE AND FOUR FUNCTION - THREE STAGE FULL FREE-LIFT ....................................................... 14-4
SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-10
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 14-8
SIDE-SHIFT CYLINDER ................................................................................................................................. 14-14
HEADER HOSE
THREE AND FOUR FUNCTION – TWO STAGE LIMITED FREE-LIFT
A513
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 520045244 Stubshaft ................................................................................................ 1 2
2 520045368 Hose Sheave ......................................................................................... 1 2
3 520045187 Bushing ............................................................................................. 1 1
4 504225227 Washer .................................................................................................. 1 2
5 449022017 Lockwasher ............................................................................................ 1 2
6 449001059 Capscrew ............................................................................................... 1 2
7 013399900 Fitting ..................................................................................................... 2 4
8 580006330 Plate ....................................................................................................... 1 2
9 066891800 Clamp (2340 mm [92.0 in.] and 3340 mm [131.5 in.]) ........................... 2 4
9 066891800 Clamp (4340 mm [171.0 in.] Lift Heights and Up) .................................. 3 6
10 520045196 Spacer (2340 mm [92.0 in.] and 3340 mm [131.5 in.]) .......................... 2 4
10 520045196 Spacer (4340 mm [171.0 in.] Lift Heights and Up) ................................. 3 6
11 a. . . . . Tube Assy .............................................................................................. 2 4
12 a. . . . . Hose Assy .............................................................................................. 2 4
13 056056700 Fitting (Pin Type) ................................................................................... 2 4
14 580006287 Hose Assy .............................................................................................. 2 2
15 449015036 Locknut .................................................................................................. 1 2
15 504071785 Washer .................................................................................................. 1 2
16 504062736 Clamp .................................................................................................... 1 2
17 449001138 Capscrew ............................................................................................... 1 2
17 502398906 Lockwasher ............................................................................................ 1 2
18 580006288 Hose Assy .............................................................................................. .. 2
19 449001078 Capscrew ............................................................................................... 2 4
19 502398906 Lockwasher ............................................................................................ 2 4
20 504071785 Washer .................................................................................................. 2 4
20 449015036 Locknut .................................................................................................. 2 4
FOOTNOTES:
a Refer to Table
HEADER HOSE
THREE AND FOUR FUNCTION – THREE STAGE FULL FREE-LIFT
A514
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Tube Assy .............................................................................................. 1 1
2 a. . . . . Tube Assy .............................................................................................. 1 1
3 a. . . . . Tube Assy .............................................................................................. 1 1
4 a. . . . . Tube Assy .............................................................................................. 1 1
5 a. . . . . Hose Assy .............................................................................................. 1 1
6 a. . . . . Hose Assy .............................................................................................. 2 2
7 a. . . . . Hose Assy .............................................................................................. .. 2
8 580006302 Hose Assy .............................................................................................. 2 2
9 580006311 Hose Assy (3590 mm up to 5540 mm Lift Heights) ............................... .. 1
10 449001069 Capscrew ............................................................................................... 1 1
11 520045196 Spacer ................................................................................................... 2 2
12 066891800 Clamp .................................................................................................... 2 2
13 013399900 Fitting ..................................................................................................... 3 3
14 504062736 Clamp .................................................................................................... 1 1
15 449015036 Locknut .................................................................................................. 1 1
16 504062736 Clamp .................................................................................................... .. 1
17 504236283 Plate ....................................................................................................... .. 1
18 520045239 Screw ..................................................................................................... 2 2
19 520045169 Sheave ................................................................................................... 2 2
20 520045154 Bushing ............................................................................................. 1 1
21 580006331 Bracket ................................................................................................... 2 2
22 580006332 Shaft ...................................................................................................... 1 1
23 013398000 Fitting ..................................................................................................... 2 2
24 052643400 Connector .............................................................................................. 4 4
24 052645400 O-Ring ............................................................................................... 1 1
25 580006333 Bracket ................................................................................................... 1 1
26 580006334 Bracket ................................................................................................... 1 1
HEADER HOSE
THREE AND FOUR FUNCTION – THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
27 500227905 Snap Ring .............................................................................................. 2 2
28 501918902 Fitting ..................................................................................................... 1 1
29 520045263 Strain Relief ........................................................................................... .. 1
30 520045264 Bracket ................................................................................................... .. 1
31 062236400 Capscrew ............................................................................................... .. 2
32 015026400 Lockwasher ............................................................................................ .. 2
33 520045265 Hose Reel .............................................................................................. .. 1
33 520045333 Kit-Seal .............................................................................................. .. 1
34 052643300 Fitting ..................................................................................................... .. 4
34 052645300 O-Ring ............................................................................................... .. 1
35 580006335 Mounting Plate ....................................................................................... .. 1
36 449001351 Capscrew ............................................................................................... .. 2
37 449022017 Lockwasher ............................................................................................ .. 2
38 449015029 Nut ......................................................................................................... .. 2
39 312850046 Strap Clamp (Strap) ............................................................................... .. 2
40 520045239 Screw ..................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
SIDE-SHIFT CARRIAGE
TWO STAGE LIMITED FREE-LIFT
SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT
SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT
NOTES
SIDE-SHIFT CYLINDER
ITEM PART NO. DESCRIPTION QTY
580029153 Sideshift Cylinder ................................................................................................ 1
1 580029129 Tube Wldmt-Cylinder .......................................................................................... 1
2 502097904 Locknut ............................................................................................................... 1
3 580006731 Wear Ring ........................................................................................................... 1
4 580006728 Piston .................................................................................................................. 1
5 012828000 O-Ring ................................................................................................................ 1
6 580022505 Rod Seal ............................................................................................................. 1
7 012827000 O-Ring ................................................................................................................ 1
8 015493400 O-Ring ................................................................................................................ 1
9 502011914 Back-Up Ring ...................................................................................................... 1
10 504450765 Rod Seal (Optional) (Not Illustrated) ................................................................... 1
11 504305701 Piston Seal .......................................................................................................... 1
12 580006729 Retainer .............................................................................................................. 1
13 580006733 Wiper .................................................................................................................. 1
14 580006726 Rod (Optional) .................................................................................................... 1
14 580006727 Rod ..................................................................................................................... 1
580005943 Kit-Seal ............................................................................................................... 1
NOTES
15 OPTIONS
CONTENTS
SECTION 15
OPTIONS
DESCRIPTION PAGE
CAB
KEY:
A: LPG
B: Gasoline and Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Frame ......................................................................................................... 1 1
2 580017240 Foam Lining ............................................................................................... 1 1
3 580017239 Foam Lining ............................................................................................... 1 1
4 580005623 Rivet ........................................................................................................... 24 32
5 580005585 Strip Seal .................................................................................................... AR AR
6 449001166 Capscrew ................................................................................................... 2 2
7 580005480 Washer ....................................................................................................... 4 4
8 449022041 Lockwasher ................................................................................................ 2 2
9 580005479 Washer ....................................................................................................... 2 2
10 449015011 Nut .............................................................................................................. 2 2
11 580005478 Motor Mount ............................................................................................... 2 2
12 014727200 Screw ......................................................................................................... 4 4
13 580005481 Shim (0.060 in.) .......................................................................................... AR AR
14 580005477 Wheel Nut .................................................................................................. 4 4
15 ..... Seal ............................................................................................................ AR AR
16 449007007 Screw ......................................................................................................... 3 3
17 580005614 Plate ........................................................................................................... 3 3
18 580003763 Strip Seal .................................................................................................... 3 3
19 580003761 Sealant ....................................................................................................... AR AR
20 580005502 Window (Top) ............................................................................................. 1 1
21 580005577 Front Window (Front) ................................................................................. 1 1
22 580005592 Foam Lining (LH Door) ............................................................................... 1 1
22 580005593 Foam Lining (RH Door) .............................................................................. 1 1
23 580005583 Plate ........................................................................................................... 2 2
24 580003711 Bolt ............................................................................................................. 2 2
25 502398904 Washer ....................................................................................................... 2 2
26 580005586 Glass (Rear) ............................................................................................... 1 1
27 580005555 Glass (Rear) ............................................................................................... 2 2
28 580005582 Strip ............................................................................................................ AR AR
29 580005591 Screw ......................................................................................................... 31 31
30 580003704 Striker ......................................................................................................... 1 1
31 449001418 Capscrew ................................................................................................... 2 2
32 449022013 Lockwasher ................................................................................................ 2 2
33 449021006 Washer ....................................................................................................... 2 2
34 449015044 Nut .............................................................................................................. 2 2
35 580005556 Door (LH) ................................................................................................... 1 1
35 580039481 Hinge ..................................................................................................... 2 2
36 580005587 Window (LH) .............................................................................................. 1 1
36 580005588 Glass (Sliding) ....................................................................................... 1 1
36 580005589 Glass (Stationary) .................................................................................. 1 1
36 580003766 Latch ...................................................................................................... 1 1
37 580003705 Door Handle (LH) ....................................................................................... 1 1
37 580003706 Door Handle (RH) ...................................................................................... 1 1
38 449004074 Screw ......................................................................................................... 4 4
39 580003707 Washer ....................................................................................................... 4 4
40 930102906 Capscrew ................................................................................................... 4 4
CAB
KEY:
A: LPG
B: Gasoline and Diesel
QTY
ITEM PART NO. DESCRIPTION A B
41 015025900 Lockwasher ................................................................................................ 4 4
42 580005619 Foam Tape ................................................................................................. AR AR
43 580005620 Clip ............................................................................................................. 4 4
44 580005580 Foam Lining (LH Door) ............................................................................... 1 1
45 580005581 Foam Lining (RH Door) .............................................................................. 1 1
46 580005590 Window (RH) .............................................................................................. 1 1
46 580005588 Glass (Sliding) ............................................................................................ 1 1
46 580005589 Glass (Stationary) ...................................................................................... 1 1
47 580005625 Door (RH) ................................................................................................... 1 ..
47 580039481 Hinge ..................................................................................................... 2 ..
47 580005645 Door (RH) ................................................................................................... .. 1
47 580039481 Hinge ..................................................................................................... .. 2
48 580005605 Window ...................................................................................................... 2 2
49 580005606 Block .......................................................................................................... 4 4
50 580005630 Frame (Window) ......................................................................................... 1 ..
51 520042874 Tape ........................................................................................................... AR ..
52 580005636 Latch .......................................................................................................... 2 ..
53 580005579 Strip Seal .................................................................................................... AR AR
54 505977534 Rivet ........................................................................................................... 20 20
55 580003766 Latch .......................................................................................................... 1 1
56 449022018 Washer ....................................................................................................... 12 12
57 520053859 Screw ......................................................................................................... 2 2
58 580005575 Handle ........................................................................................................ 2 2
58 580003710 Key ......................................................................................................... 2 2
59 580003901 Latch .......................................................................................................... 1 2
59 580005595 Latch ...................................................................................................... 1 1
60 580005596 Bracket ................................................................................................... 1 1
61 580005598 Spring .................................................................................................... 1 1
62 580005599 Pin .......................................................................................................... 1 1
63 449001412 Capscrew ................................................................................................... 4 4
64 449021003 Washer ....................................................................................................... 2 6
65 580003703 Seal ............................................................................................................ 2 2
66 580005637 Cover .......................................................................................................... 1 ..
67 505970553 Capscrew ................................................................................................... 4 ..
68 449015002 Nut .............................................................................................................. 4 ..
69 449001412 Capscrew ................................................................................................... .. 4
70 449007007 Screw ......................................................................................................... 8 ..
71 580005647 Striker ......................................................................................................... 1 2
72 580005641 Cover .......................................................................................................... .. 1
73 580005607 Seal ............................................................................................................ .. AR
74 449001013 Capscrew ................................................................................................... .. 4
75 449021001 Washer ....................................................................................................... .. 4
76 449015014 Nut .............................................................................................................. .. 4
77 580012849 Foam Lining (Not Illustrated) ...................................................................... 1 1
78 504574268 Grommet .................................................................................................... 6 6
79 580027770 Hinge .......................................................................................................... 4 4
NOTES
HEATER
ITEM PART NO. DESCRIPTION QTY
1 580005482 Air Inlet ................................................................................................................ 1
2 580005485 Bracket ................................................................................................................ 1
3 580005486 Heater ................................................................................................................. 1
3 580005487 Motor .............................................................................................................. 1
3 580005488 Radiator .......................................................................................................... 1
4 580005492 Screw .................................................................................................................. 2
5 015025600 Lockwasher ......................................................................................................... 2
6 016103300 Washer ............................................................................................................... 2
7 449001412 Capscrew ............................................................................................................ 5
8 449022018 Washer ............................................................................................................... 5
9 504070720 E-Ring ................................................................................................................. 1
10 580017101 Washer ............................................................................................................... 4
11 516905801 Clamp ................................................................................................................. 8
12 504450740 Connector Body .................................................................................................. 1
13 580005494 Cable Assy .......................................................................................................... 1
14 504450741 Connector Body .................................................................................................. 1
15 580005491 Grommet ............................................................................................................. 1
16 b 062159500 Clamp ................................................................................................................. 5
16 c 062159500 Clamp ................................................................................................................. 8
16 a 062159500 Clamp ................................................................................................................. 6
17 580005493 Drain Valve ......................................................................................................... 1
18 013393900 Fitting .................................................................................................................. 2
19 06417010C Fitting .................................................................................................................. 2
20 580005489 Fitting (Includes Olive and Nut) .......................................................................... 2
21 520082886 Clamp ................................................................................................................. 1
22 903259104 Strap Clamp ........................................................................................................ AR
23 b 580032078 Hose ................................................................................................................... 1
24 b 580005651 Hose ................................................................................................................... 1
25 b 502600903 Fitting .................................................................................................................. 1
26 b 504069724 Clamp ................................................................................................................. 1
27 b 931013906 Capscrew ............................................................................................................ 1
28 b 502566901 Washer ............................................................................................................... 2
29 b 449015014 Nut ...................................................................................................................... 1
30 b 449022016 Lockwasher ......................................................................................................... 1
31 a 013393900 Fitting .................................................................................................................. 2
32 a 580005648 Hose ................................................................................................................... 1
33 a 580005649 Hose ................................................................................................................... 1
34 c 013382300 Fitting .................................................................................................................. 1
35 c 502840907 Fitting .................................................................................................................. 1
36 c 580031063 Hose ................................................................................................................... 1
37 c 580050655 Hose ................................................................................................................... 1
38 c 580050213 T-Fitting ............................................................................................................... 1
39 520044854 Hose ................................................................................................................... 1
40 504450761 Terminal .............................................................................................................. 1
41 b 504062736 Clamp ................................................................................................................. 1
42 b 449001170 Capscrew ............................................................................................................ 1
43 b 449021003 Washer ............................................................................................................... 1
44 b 449021001 Washer ............................................................................................................... 1
45 b 504225257 Nut ...................................................................................................................... 1
46 b 504070790 Strap Clamp (Not Illustrated) .............................................................................. 1
47 580005495 Tape (Not Illustrated) .......................................................................................... AR
HEATER
ITEM PART NO. DESCRIPTION QTY
FOOTNOTES:
a Diesel c LPG
b Gasoline
NOTES
FOOTNOTES:
a Optional
SECTION 16
FIELD CONVERSION KITS
DESCRIPTION PAGE
17 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 17
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
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SECTION 18
USER SUPPORT INFORMATION
DESCRIPTION PAGE
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011