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PARTS MANUAL

GP/GDP/GLP135/155CA
(B878)

Yale Materials Handling Corporation 524208297


1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 04/2009
Greenville, NC 27834-2011
MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 EXHAUST SYSTEM

4 COOLING SYSTEM

5 FUEL SYSTEM

6 ELECTRICAL SYSTEM

7 TRANSMISSION

8 DRIVE AXLE

9 STEERING SYSTEM

10 BRAKE SYSTEM

11 HYDRAULIC SYSTEM

12 MAST-TWO STAGE LIMITED FREE-LIFT

13 MAST-THREE STAGE FULL FREE-LIFT

14 ATTACHMENTS AND HEADER HOSE GROUP

15 OPTIONS

16 FIELD CONVERSION KITS

17 NUMERICAL INDEX

This Parts Manual is divided into 18 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
18 USER SUPPORT INFORMATION

This Parts Manual is divided into 18 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCELERATOR PEDAL AND BRACKET
FOOT DIRECTIONAL CONTROL ............................................................................................................... 5-32
WITH FORWARD AND REVERSE LEVER ................................................................................................ 5-30
AIR FILTER
HEAVY DUTY - GASOLINE AND LPG ....................................................................................................... 5-4
HEAVY DUTY - DIESEL ............................................................................................................................. 5-6
STANDARD ................................................................................................................................................. 5-2
ALTERNATOR AND MOUNTING
DIESEL ........................................................................................................................................................ 6-26
ASSEMBLED ENGINE
GASOLINE, 4.3L EPA COMPLIANT - SHEET 1 OF 2 ................................................................................ 2-12
GASOLINE, 4.3L EPA COMPLIANT - SHEET 2 OF 2 ................................................................................ 2-16
LPG, 4.3L EPA COMPLIANT - SHEET 1 OF 2 ........................................................................................... 2-8
LPG, 4.3L EPA COMPLIANT - SHEET 2 OF 2 ........................................................................................... 2-10
AXLE HOUSING AND ATTACHING PARTS .................................................................................................. 8-7

B
BOOSTER ....................................................................................................................................................... 10-16
BRAKE
→ S/N B878V02368E INC. 2381-2383 ...................................................................................................... 10-6
S/N B878V02369E → EXC. 2381-2383 ..................................................................................................... 10-8
BRAKE LINES
→ S/N B878V01935C ................................................................................................................................ 10-12
S/N B878V01936C → ................................................................................................................................ 10-14
BRAKE PEDAL LINKAGE
POWERSHIFT ............................................................................................................................................ 10-2

C
CAB ................................................................................................................................................................. 15-2
CAMSHAFT AND OIL PAN
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-22
CARRIAGE
PIN TYPE - TWO STAGE LIMITED FREE-LIFT ......................................................................................... 12-10
PIN TYPE - THREE STAGE FULL FREE-LIFT .......................................................................................... 13-20
CLUTCH PACK
POWERSHIFT - INPUT, REVERSE, LONG SHAFT (→ S/N B878V01682B) ........................................... 7-8
POWERSHIFT - INPUT, REVERSE, LONG SHAFT (S/N B878V01683B →) ........................................... 7-10
POWERSHIFT - COUNTER, FORWARD, SHORT SHAFT (→ S/N B878V01682B) ................................ 7-12
POWERSHIFT - COUNTER, FORWARD, SHORT SHAFT (S/N B878V01683B →) ................................ 7-14
COIL ASSEMBLY ............................................................................................................................................ 2-18
CONTROL LINKAGE
POWERSHIFT ............................................................................................................................................ 7-22
CONTROL VALVE
FOUR FUNCTION ....................................................................................................................................... 11-28
TWO AND THREE FUNCTION ................................................................................................................... 11-22
CONTROL VALVE ATTACHING PARTS WITH FITTINGS
FOUR FUNCTION ....................................................................................................................................... 11-30
TWO AND THREE FUNCTION ................................................................................................................... 11-24

B878 ©2009 Yale Materials Handling Corporation i


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
CONTROL VALVE ATTACHING TUBES
TWO, THREE, AND FOUR FUNCTION ..................................................................................................... 11-32
CONTROL VALVE CONVERSION KITS ........................................................................................................ 16-3
COOLING AND FAN DRIVE
DIESEL TIER II ........................................................................................................................................... 4-4
COUNTERWEIGHT ........................................................................................................................................ 1-6
COWL AND FLOOR PLATES ......................................................................................................................... 1-10
CRANKSHAFT AND PISTONS
DIESEL - TIER II ......................................................................................................................................... 2-42
CYLINDER BLOCK
DIESEL - TIER II ......................................................................................................................................... 2-36
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-20
CYLINDER HEAD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-30
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL - TIER II ......................................................................................................................................... 2-38

D
DIFFERENTIAL AND CARRIER ..................................................................................................................... 8-4
DISTRIBUTOR ASSEMBLY
4.3L EPA COMPLIANT ............................................................................................................................... 6-24
DRIVE ADAPTOR
DIESEL - TIER II ......................................................................................................................................... 2-60
DRIVE AXLE ................................................................................................................................................... 8-2
DRIVE SHAFT ................................................................................................................................................. 11-16
DRIVE SHAFT ASSEMBLY ............................................................................................................................ 7-28

E
ELECTRICAL SYSTEM
DIESEL ........................................................................................................................................................ 6-10
GASOLINE .................................................................................................................................................. 6-2
LPG ............................................................................................................................................................. 6-6
ENGINE FUEL SYSTEM
LPG - 4.3L EPA COMPLIANT ..................................................................................................................... 5-12
ENGINE MOUNTING
GASOLINE, LPG AND DIESEL .................................................................................................................. 2-2
EXHAUST DIESEL
WITH CAB - TIER II ENGINE ...................................................................................................................... 3-4
WITHOUT CAB - TIER II ENGINE .............................................................................................................. 3-2
EXHAUST GAS AND LPG
WITH CAB ................................................................................................................................................... 3-8
WITH CAB - EPA COMPLIANT .................................................................................................................. 3-12
WITHOUT CAB ........................................................................................................................................... 3-6
WITHOUT CAB - EPA COMPLIANT ........................................................................................................... 3-10
EXHAUST MANIFOLD
DIESEL - TIER II ......................................................................................................................................... 2-54

F
FAN DRIVE AND ALTERNATOR MOUNTING
GASOLINE AND LPG ................................................................................................................................. 2-6

ii ©2009 Yale Materials Handling Corporation B878


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
FLYWHEEL AND HOUSING
GASOLINE, LPG AND DIESEL .................................................................................................................. 2-4
FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... 5-34
FORK
PIN TYPE .................................................................................................................................................... 1-22
FORWARD/REVERSE SHIFT LEVER CONVERSION KITS ......................................................................... 16-4
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-14
FUEL FILTER
TIER II - DIESEL ......................................................................................................................................... 5-26
FUEL INJECTION PUMP
DIESEL - TIER II ......................................................................................................................................... 2-56
WITH BLEED BACK SYSTEM .................................................................................................................... 2-58
FUEL SUPPLY SYSTEM
DIESEL TIER II - TANK AND COVER ASSEMBLY .................................................................................... 5-20
DIESEL TIER II - WATER SEPARATOR AND FUEL PUMP SYSTEM ...................................................... 5-22
DIESEL TIER II - FUEL FILTER SYSTEM .................................................................................................. 5-24
GASOLINE .................................................................................................................................................. 5-8
LPG ............................................................................................................................................................. 5-10
FULL SUSPENSION SEAT
S/N B878V01936C → ................................................................................................................................ 1-18

G
GAUGE CLUSTER .......................................................................................................................................... 6-18
GENERAL TRUCK .......................................................................................................................................... 1-2

H
HEADER HOSE
THREE AND FOUR FUNCTION - TWO STAGE LIMITED FREE-LIFT ...................................................... 14-2
THREE AND FOUR FUNCTION - THREE STAGE FULL FREE-LIFT ....................................................... 14-4
HEADER HOSE CONVERSION KITS
HEATER .......................................................................................................................................................... 15-6
HOOD .............................................................................................................................................................. 1-8
HYDRAULIC OIL FILTER ................................................................................................................................ 11-18
HYDRAULIC PUMP ........................................................................................................................................ 11-6
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 11-2
HYDRAULIC TANK ......................................................................................................................................... 11-8

I
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-4
INSTRUMENT PANEL .................................................................................................................................... 6-14
INTAKE MANIFOLD AND FUEL RAIL
GASOLINE - 4.3L EPA COMPLIANT .......................................................................................................... 2-32
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-4

L
LABELS ........................................................................................................................................................... 1-4

B878 ©2009 Yale Materials Handling Corporation iii


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-6
LIFT CYLINDER
FREE-LIFT - THREE STAGE FULL FREE-LIFT ......................................................................................... 13-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-8
LOAD BACKREST EXTENSION ..................................................................................................................... 1-14
LPG REGULATOR
4.3L EPA COMPLIANT ENGINE ................................................................................................................ 5-16

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-8
MAIN LIFT CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT ....................................................................................... 13-12
RIGHT HAND - THREE STAGE FULL FREE-LIFT .................................................................................... 13-10
MAST TILT CONVERSION KITS .................................................................................................................... 16-4
MASTER CYLINDER ...................................................................................................................................... 10-10

N
NON-SUSPENSION SEAT
→ S/N B878V01935C ................................................................................................................................ 1-16
S/N B878V01936C → ................................................................................................................................ 1-20

O
OIL COOLER
DIESEL - TIER II ......................................................................................................................................... 2-52
OIL FILTER
DIESEL - TIER II ......................................................................................................................................... 2-50
OIL PAN AND PUMP
DIESEL - TIER II ......................................................................................................................................... 2-44
OIL PUMP
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-34
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-2
OVERHEAD GUARD ...................................................................................................................................... 1-12

P
PARK BRAKE .................................................................................................................................................. 10-18

R
RADIATOR
GASOLINE AND LPG ................................................................................................................................. 4-2

S
SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-10
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 14-8
SIDE-SHIFT CYLINDER ................................................................................................................................. 14-14

iv ©2009 Yale Materials Handling Corporation B878


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
STARTER MOTOR
DIESEL ........................................................................................................................................................ 6-22
GASOLINE AND LPG ................................................................................................................................. 6-20
STEERING AXLE ............................................................................................................................................ 9-6
STEERING COLUMN ...................................................................................................................................... 9-2
STEERING CONTROL UNIT .......................................................................................................................... 9-4
STEERING CYLINDER
→ S/N B878V02033D ................................................................................................................................ 9-12
S/N B878V02034D → ................................................................................................................................ 9-14
STEERING HYDRAULIC SYSTEM ................................................................................................................. 11-10
STEERING PUMP ........................................................................................................................................... 9-10
STROBE LIGHT CONVERSION KIT .............................................................................................................. 16-3

T
THROTTLE BODY AND LPG MIXER
4.3L EPA COMPLIANT ............................................................................................................................... 5-14
THROTTLE BODY ASSEMBLY
GASOLINE - 4.3L EPA COMPLIANT .......................................................................................................... 5-18
THROTTLE LINKAGE
GASOLINE, LPG, AND DIESEL ................................................................................................................. 5-28
TILT CYLINDER .............................................................................................................................................. 11-14
TIMING GEAR
DIESEL - TIER II ......................................................................................................................................... 2-48
TIRE AND WHEEL
DRIVE ......................................................................................................................................................... 8-8
STEERING .................................................................................................................................................. 9-16
TORQUE CONVERTER
POWERSHIFT ............................................................................................................................................ 7-20
TRANSMISSION
POWERSHIFT ............................................................................................................................................ 7-2
TRANSMISSION CONTROL LINKAGE
FORWARD AND REVERSE LEVER (S/N B878V01936C →) ................................................................... 7-26
TRANSMISSION CONTROL VALVE
POWERSHIFT ............................................................................................................................................ 7-16
TRANSMISSION COOLING ............................................................................................................................ 11-20
TRANSMISSION GEARS
POWERSHIFT ............................................................................................................................................ 7-6

V
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-26
VALVE COVER AND ROCKER ARM SHAFT
DIESEL - TIER II ......................................................................................................................................... 2-40

W
WATER PUMP AND OUTLET
DIESEL - TIER II ......................................................................................................................................... 2-46
WATER SEPARATOR
TIER II - DIESEL ......................................................................................................................................... 5-27
WIPER AND FAN ............................................................................................................................................ 15-10

B878 ©2009 Yale Materials Handling Corporation v


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
WIRE HARNESS
DIESEL ENGINE (S/N B878V01802C →) ................................................................................................. 6-46
ENGINE, GASOLINE GM 4.3L - SHEET 1 0F 2 ......................................................................................... 6-60
ENGINE, GASOLINE GM 4.3L - SHEET 2 OF 2 ........................................................................................ 6-62
ENGINE, LPG, GM 4.3L - SHEET 1 0F 2 ................................................................................................... 6-52
ENGINE, LPG, GM 4.3L - SHEET 2 OF 2 .................................................................................................. 6-54
FUEL INJECTOR ........................................................................................................................................ 6-58
INTERFACE ................................................................................................................................................ 6-50
LPG REGULATOR ...................................................................................................................................... 6-56
MAIN - DIESEL (→ S/N B878V01799C) .................................................................................................... 6-28
MAIN - DIESEL (S/N B878V01800C →) .................................................................................................... 6-30
MAIN - GASOLINE AND LPG (→ S/N B878V01799C) .............................................................................. 6-34
MAIN - GASOLINE AND LPG (S/N B878V01800C →) .............................................................................. 6-38
NEUTRAL START WITH DIRECTIONAL CONTROL PEDAL - GASOLINE AND LPG .............................. 6-41
NEUTRAL START, FORWARD AND REVERSE LEVER - GASOLINE AND LPG .................................... 6-42
OPERATOR PRESENCE SYSTEM (S/N B878V01936C →) .................................................................... 6-64
WIRE HARNESS (ENGINE)
DIESEL ........................................................................................................................................................ 6-44
WORK LIGHT KITS ......................................................................................................................................... 16-3
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS ........................................................................................ 15-12

vi ©2009 Yale Materials Handling Corporation B878


GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

B878 ©2009 Yale Materials Handling Corporation vii


GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

viii ©2009 Yale Materials Handling Corporation B878


GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N A810N2639
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N A810N2640 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N A810N1553 ↔ S/N A810N3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index (Page 17-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a parts page number in the
DESCRIPTION column (F7A56) Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Yale lift trucks.

B878 ©2009 Yale Materials Handling Corporation ix


GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

x ©2009 Yale Materials Handling Corporation B878


GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,


and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the right


hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code, a


letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped on


the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.

B878 ©2009 Yale Materials Handling Corporation xi


GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.

xii ©2009 Yale Materials Handling Corporation B878


GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 520371750

Service Manual (Complete)..................................................................................................... 524208303

Parts Manual........................................................................................................................... 524208297

B878 ©2009 Yale Materials Handling Corporation xiii


GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P13676....................................1-2 P13718................................10-16 P13760................................14-14


P13677....................................1-4 P13719................................10-18 P13761................................15-12
P13678....................................1-6 P13720................................11-10 P13767..................................1-22
P13679....................................1-8 P13721..................................11-6 P13771....................................4-2
P13680..................................1-10 P13722..................................11-8 P13781....................................5-2
P13681..................................1-12 P13723................................11-14 P13782....................................5-4
P13682..................................1-14 P13724................................11-16 P13783....................................5-6
P13683..................................1-16 P13726................................11-20 P13793....................................4-4
P13684....................................3-4 P13727................................11-18 P14434....................................5-8
P13685....................................3-2 P13732................................11-22 P14456..................................5-28
P13686..................................3-10 P13733................................11-24 P14456..................................5-30
P13687....................................3-6 P13734................................11-32 P14457..................................5-32
P13688..................................3-12 P13735................................11-28 P14458..................................5-34
P13689....................................3-8 P13736................................11-30 P14506....................................2-2
P13690....................................7-2 P13737..................................11-2 P14507....................................2-4
P13691....................................7-8 P13738..................................12-2 P14508..................................2-20
P13692..................................7-12 P13739..................................12-4 P14509..................................2-22
P13693....................................7-6 P13740..................................12-6 P14510..................................2-26
P13694..................................7-16 P13741..................................12-8 P14511..................................2-30
P13695..................................7-20 P13742................................12-10 P14512..................................2-34
P13696..................................7-22 P13743..................................13-2 P14513..................................2-36
P13698..................................7-28 P13744..................................13-4 P14514..................................2-38
P13702....................................8-2 P13745..................................13-6 P14515..................................2-40
P13703....................................8-4 P13746..................................13-8 P14516..................................2-42
P13704....................................8-7 P13747................................13-10 P14517..................................2-44
P13705....................................8-8 P13748................................13-12 P14518..................................2-46
P13706....................................9-2 P13749................................13-14 P14519..................................2-48
P13708....................................9-4 P13750................................13-18 P14520..................................2-54
P13709....................................9-6 P13751................................13-20 P14521..................................2-56
P13710..................................9-10 P13752..................................14-2 P14522..................................2-60
P13712..................................9-12 P13753..................................14-4 P14542..................................2-50
P13713..................................9-16 P13754..................................15-2 P14543..................................2-52
P13714..................................10-2 P13755..................................15-6 P14906..................................2-32
P13715..................................10-6 P13756................................15-10 P14921..................................5-18
P13716................................10-10 P13758..................................14-8 P14928..................................5-12
P13717................................10-12 P13759................................14-10 P14929..................................5-14

xiv ©2009 Yale Materials Handling Corporation B878


GENERAL INFORMATION

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P14930..................................5-16 P15143..................................5-26 P15630..................................6-50


P14937....................................6-2 P15144..................................5-27 P15631....................................6-6
P14938..................................6-10 P15251..................................5-20 P16443..................................6-64
P14939..................................6-14 P15252..................................5-22 P16444................................10-14
P14940..................................6-18 P15253..................................5-24 P16486..................................7-26
P14941..................................6-20 P15287..................................2-18 P16515..................................1-18
P14942..................................6-22 P15386..................................6-30 P16516..................................1-20
P14943..................................6-24 P15506..................................2-58 P16533..................................9-14
P14944..................................6-26 P15600..................................7-10 P16802....................................2-8
P14945..................................6-28 P15601..................................7-14 P16803..................................2-10
P14946..................................6-34 P15604..................................6-52 P16804..................................2-12
P14947..................................6-41 P15605..................................6-54 P16805..................................2-16
P14948..................................6-42 P15606..................................6-56 P17565..................................6-46
P14950..................................6-44 P15607..................................6-58 P18386..................................10-8
P14959....................................2-6 P15608..................................6-60 P19287..................................6-38
P15006..................................5-10 P15609..................................6-62

B878 ©2009 Yale Materials Handling Corporation xv


GENERAL INFORMATION

NOTES

xvi ©2009 Yale Materials Handling Corporation B878


SECTION 1

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

COUNTERWEIGHT ........................................................................................................................................ 1-6


COWL AND FLOOR PLATES ......................................................................................................................... 1-10
FORK
PIN TYPE .................................................................................................................................................... 1-22
FULL SUSPENSION SEAT
S/N B878V01936C → ................................................................................................................................ 1-18
GENERAL TRUCK .......................................................................................................................................... 1-2
HOOD .............................................................................................................................................................. 1-8
LABELS ........................................................................................................................................................... 1-4
LOAD BACKREST EXTENSION ..................................................................................................................... 1-14
NON-SUSPENSION SEAT
→ S/N B878V01935C ................................................................................................................................ 1-16
S/N B878V01936C → ................................................................................................................................ 1-20
OVERHEAD GUARD ...................................................................................................................................... 1-12

B878 ©2009 Yale Materials Handling Corporation 1-1


P13676 11-03

GENERAL TRUCK (FIGURE 1-1)

1-2 ©2009 Yale Materials Handling Corporation B878


11-03 P13676

GENERAL TRUCK
ITEM PART NO. DESCRIPTION QTY
1 ..... GENERAL TRUCK (FRAME) (FP13680 [Page 1-10])...................................... 1
2 ..... ENGINE ASSEMBLY (FP14513 [Page 2-36])................................................... 1
3 ..... EXHAUST SYSTEM (FP13688 [Page 3-12]).................................................... 1
4 ..... COOLING SYSTEM (FP13793 [Page 4-4])....................................................... 1
5 ..... FUEL SYSTEM (FP14434 [Page 5-8]).............................................................. 1
6 ..... ELECTRICAL SYSTEM (FP14937 [Page 6-2])................................................. 1
7 ..... TRANSMISSION (FP13690 [Page 7-2])............................................................ 1
8 ..... DRIVE AXLE (FP13702 [Page 8-2]).................................................................. 1
9 ..... STEERING SYSTEM (FP13706 [Page 9-2])..................................................... 1
10 ..... BRAKE SYSTEM (FP13715 [Page 10-6])......................................................... 1
11 ..... HYDRAULIC SYSTEM ....................................................................................... 1
12 ..... LIFTING SYSTEM .............................................................................................. 1
13 ..... ATTACHMENTS AND HEADER HOSE GROUP (FP13752 [Page 14-
2])......................................................................................................................... 1
14 ..... OPTIONS (FP13754 [Page 15-2])..................................................................... 1
15 ..... FIELD CONVERSION KITS ............................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 1-3


P13677 11-03

LABELS (FIGURE 1-2)

1-4 ©2009 Yale Materials Handling Corporation B878


11-03 P13677

LABELS
ITEM PART NO. DESCRIPTION QTY
1 580058821 Label (Mast Warning) ......................................................................................... 2
2 504231248 Label (No Riders) ................................................................................................ 2
3 504231276 Label (Lift/Tilt) ..................................................................................................... 1
4 524162256 Label (Patents and Trademarks) ........................................................................ 1
5 a. . . . . Label (Impact Rating) (Overhead Guard) ........................................................... 1
6 580008064 Nameplate (Plastic Plate) ................................................................................... 1
7 504231220 Rivet .................................................................................................................... 4
8 505976566 Label (Fan Warning) ........................................................................................... 1
9 504229214 Label (Park Brake Warning) ............................................................................... 1
10 502157205 Label (Yale) (Hood) ............................................................................................ 2
11 505976545 Label (Antifreeze) ............................................................................................... 1
12 504231265 Label (Nameplate Tag) ....................................................................................... 1
13 504231215 Label (Mast Warning) ......................................................................................... 1
14 504229273 Label (Operator Warning) ................................................................................... 1
15 504231296 Label (Operator Restraint) .................................................................................. 2
16 505977581 Label (Radial Tire Warning) ................................................................................ 1
17 524136910 Nameplate (Nameplate) ...................................................................................... 1
18 a. . . . . UL Inspection Plate ............................................................................................. 1
19 505970541 Rivet .................................................................................................................... 2
20 505976521 Label (UL LP Tank) ............................................................................................. 1
21 505976530 Rivet .................................................................................................................... 2
22 505976556 Label (Fan Warning) (Illustration) ....................................................................... 1
23 580006839 Label (Flammable LP Gas) ................................................................................. 1
24 504231256 Label (Auxiliary Function, Side-Shift) .................................................................. 1
25 502157206 Label (Yale) ........................................................................................................ 2
26 580001007 Label (Ether Warning) ......................................................................................... 1
27 580007006 Label (EFI) .......................................................................................................... 2
28 a. . . . . Label (Impact Resistant Window) (Operator Compartment) ............................... 1
29 504241790 Fastener (Without Lights) ................................................................................... 6
30 580007008 Plug (Without Lights) .......................................................................................... 1
31 504231235 Label (Operator Manual) ..................................................................................... 1
32 580065108 Label ................................................................................................................... 1

FOOTNOTES:
a Contact Your Local Yale Dealer

B878 ©2009 Yale Materials Handling Corporation 1-5


P13678 11-03

COUNTERWEIGHT (FIGURE 1-3)

1-6 ©2009 Yale Materials Handling Corporation B878


11-03 P13678

COUNTERWEIGHT
KEY:
A: GP135CA
B: GP155CA
QTY
ITEM PART NO. DESCRIPTION A B
1 a 524136588 Counterweight ............................................................................................ 1 ..
1 a 524136587 Counterweight ............................................................................................ .. 1
2 524137423 Grill ............................................................................................................. 1 1
3 580004714 Bracket ....................................................................................................... 1 1
4 015026500 Lockwasher ................................................................................................ 1 1
5 203161800 Nut .............................................................................................................. 1 1
6 580003923 Washer ....................................................................................................... 1 1
7 015027200 Lockwasher ................................................................................................ 1 1
8 580004719 Capscrew ................................................................................................... 1 ..
8 580004713 Capscrew ................................................................................................... .. 1
9 580004716 Tow Pin ...................................................................................................... 1 1
10 449034061 Roll Pin ....................................................................................................... 1 1
11 580004717 Plug ............................................................................................................ 1 1
12 580050151 Shim ........................................................................................................... AR AR
13 580008950 Screw ......................................................................................................... 2 2
14 016111600 Washer ....................................................................................................... 1 1

FOOTNOTES:
a 78 in. Carriage with 2.50 in. Pin

B878 ©2009 Yale Materials Handling Corporation 1-7


P13679 11-03

HOOD (FIGURE 1-4)

1-8 ©2009 Yale Materials Handling Corporation B878


11-03 P13679

HOOD
ITEM PART NO. DESCRIPTION QTY
1 524136600 Hood (RH) ........................................................................................................... 1
2 580052666 Nut ...................................................................................................................... 4
2 449022016 Lockwasher ......................................................................................................... 4
3 580005665 Retaining Ring .................................................................................................... 4
4 580005664 Rod ..................................................................................................................... 2
5 449001302 Capscrew ............................................................................................................ 2
6 580005661 Crossmember ..................................................................................................... 1
7 524136599 Hood (LH) ........................................................................................................... 1
8 580005652 Hood Liner .......................................................................................................... 2
9 580005685 Hood Liner (LH) .................................................................................................. 1
10 518790687 Washer ............................................................................................................... 10
11 449022013 Lockwasher ......................................................................................................... 8
12 449015044 Nut ...................................................................................................................... 6
13 449001069 Capscrew ............................................................................................................ 2
14 580005653 Hose Guide ......................................................................................................... 1
15 580005668 Foam Tape ......................................................................................................... AR
16 449001302 Capscrew ............................................................................................................ 2
17 580005660 Bracket ................................................................................................................ 1
18 449001015 Capscrew ............................................................................................................ 2
19 580005666 Gas Spring .......................................................................................................... 2
20 580005686 Hood Liner (RH) .................................................................................................. 1
21 504236268 Screw .................................................................................................................. 6
22 014936600 Nut ...................................................................................................................... 10
23 449015002 Nut ...................................................................................................................... 4
23 449022018 Washer ............................................................................................................... 4
24 449021003 Washer ............................................................................................................... 4
25 449001170 Capscrew ............................................................................................................ 4
26 504235245 Handle ................................................................................................................ 2
27 580005667 Seal (Not Illustrated) ........................................................................................... AR

B878 ©2009 Yale Materials Handling Corporation 1-9


P13680 11-03

COWL AND FLOOR PLATES (FIGURE 1-5)

1-10 ©2009 Yale Materials Handling Corporation B878


11-03 P13680

COWL AND FLOOR PLATES


ITEM PART NO. DESCRIPTION QTY
1 524136759 Cowl .................................................................................................................... 1
2 b 580014182 Floorplate ............................................................................................................ 1
2 a 580071406 Floorplate ............................................................................................................ 1
3 504060774 Screw .................................................................................................................. 1
4 504060774 Screw .................................................................................................................. 6
5 449001013 Capscrew ............................................................................................................ 4
5 449022016 Lockwasher ......................................................................................................... 4
6 504059789 Plug ..................................................................................................................... 2
7 524210223 Plate .................................................................................................................... 2
8 b 580006499 Floorplate ............................................................................................................ 1
8 a 580071409 Floorplate ............................................................................................................ 1
9 b 580006508 Pin ....................................................................................................................... 1
10 b 580006502 Floorplate ............................................................................................................ 1
10 a 580071404 Floorplate ............................................................................................................ 1
11 b 580006507 Plate .................................................................................................................... 1
12 b 580006509 Spring ................................................................................................................. 1
13 b 449021001 Washer ............................................................................................................... 2
14 b 015416200 Cotter Pin ............................................................................................................ 1
15 505966562 Washer ............................................................................................................... 2
16 449001389 Capscrew ............................................................................................................ 2
17 580005478 Motor Mount ........................................................................................................ 2
18 449015029 Nut ...................................................................................................................... 2
18 449022017 Lockwasher ......................................................................................................... 2
19 580017287 Seal ..................................................................................................................... 1
20 580005499 Seal (Not Illustrated) ........................................................................................... 1
21 b 524136718 Floormat (Front) .................................................................................................. 1
22 b 580042785 Floormat (Rear) .................................................................................................. 1
580073272 Trim Seal (Not Illustrated) ................................................................................... AR

FOOTNOTES:
a With Cab b Without Cab

B878 ©2009 Yale Materials Handling Corporation 1-11


P13681 11-03

OVERHEAD GUARD (FIGURE 1-6)

1-12 ©2009 Yale Materials Handling Corporation B878


11-03 P13681

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 a 580046558 Overhead Guard ................................................................................................. 1
1 b 580064735 Overhead Guard ................................................................................................. 1
2 014727200 Screw .................................................................................................................. 4
3 449022013 Lockwasher ......................................................................................................... 2
4 449015044 Nut ...................................................................................................................... 2
5 580007733 Button ................................................................................................................. 6
6 580046592 Liner (Without Cab) ............................................................................................. 1
6 580071408 Liner (With Cab) .................................................................................................. 1
7 580005479 Washer ............................................................................................................... 2
8 580005478 Motor Mount ........................................................................................................ 2
9 449021006 Washer ............................................................................................................... 2
10 580005480 Washer ............................................................................................................... 4
11 449022041 Lockwasher ......................................................................................................... 2
12 449001166 Capscrew ............................................................................................................ 2
13 449015011 Nut ...................................................................................................................... 2
14 449001302 Capscrew ............................................................................................................ 2
15 449022013 Lockwasher ......................................................................................................... 1
16 580007705 Plug ..................................................................................................................... 1
17 580005477 Wheel Nut ........................................................................................................... 4

FOOTNOTES:
a → S/N B878V01935C b S/N B878V01936C →

B878 ©2009 Yale Materials Handling Corporation 1-13


P13682 11-03

LOAD BACKREST EXTENSION (FIGURE 1-7)

ITEM PART NO. DESCRIPTION QTY

1-14 ©2009 Yale Materials Handling Corporation B878


11-03 P13682

ITEM PART NO. DESCRIPTION QTY


1 524136935 Load Backrest (78 in.) ......................................................................................... 1
2 449001400 Capscrew ............................................................................................................ 6
3 449022041 Lockwasher ......................................................................................................... 6

B878 ©2009 Yale Materials Handling Corporation 1-15


P13683 11-03

NON-SUSPENSION SEAT (FIGURE 1-8)


(→ S/N B878V01935C)

1-16 ©2009 Yale Materials Handling Corporation B878


11-03 P13683

NON-SUSPENSION SEAT
(→ S/N B878V01935C)

ITEM PART NO. DESCRIPTION QTY


1 580071298 Seat-Non Suspension (Black Vinyl) .................................................................... 1
2 504804730 Seat Rail (LH) ..................................................................................................... 1
3 504804731 Seat Rail ............................................................................................................. 1
4 504804732 Capscrew ............................................................................................................ 4
5 504233299 Spacer ................................................................................................................ 4
6 504233267 Washer ............................................................................................................... 2
7 504804733 Rod ..................................................................................................................... 1
8 504268730 Hip Restraint ....................................................................................................... 1
9 504268729 Hip Restraint ....................................................................................................... 1
10 518796683 Seat Belt ............................................................................................................. 1
11 504223249 Capscrew ............................................................................................................ 2
12 504223217 Washer ............................................................................................................... 4
13 504223224 Nut ...................................................................................................................... 4
14 501753902 Screw .................................................................................................................. 4
15 016103700 Washer ............................................................................................................... 4
16 504239208 Capscrew ............................................................................................................ 2
17 504239228 Washer ............................................................................................................... 2
18 504226209 Plug ..................................................................................................................... 2
19 059716300 Capscrew ............................................................................................................ 4
20 504238298 Locknut ............................................................................................................... 4
21 449001023 Capscrew ............................................................................................................ 4
22 449015044 Nut ...................................................................................................................... 4
23 449022013 Lockwasher ......................................................................................................... 4
24 a 580017262 Seat Pan (With Cab) ........................................................................................... 1
24 a 580017263 Seat Pan (Without Cab) ...................................................................................... 1
25 b 580064729 Seat Pan (Without Cab) ...................................................................................... 1
25 b 580064730 Seat Pan (With Cab) ........................................................................................... 1

FOOTNOTES:
a → S/N B878V01935C b S/N B878V01936C →

B878 ©2009 Yale Materials Handling Corporation 1-17


P16515 08-05

FULL SUSPENSION SEAT (FIGURE 1-9)


(S/N B878V01936C →)

1-18 ©2009 Yale Materials Handling Corporation B878


08-05 P16515

FULL SUSPENSION SEAT


(S/N B878V01936C →)
KEY:
A: Vinyl
B: Cloth
QTY
ITEM PART NO. DESCRIPTION A B
580060060 Seat-Full Suspension (Vinyl) ...................................................................... 1 ..
580060061 Seat-Full Suspension (Cloth) ..................................................................... .. 1
1 580014462 Seat Cushion (Back Cushion, Vinyl) ...................................................... 1 ..
1 580014463 Seat Cushion (Back Cushion, Cloth) ..................................................... .. 1
2 580014467 Hip Restraint (LH) .................................................................................. 1 1
2 580014466 Hip Restraint (RH) ................................................................................. 1 1
3 580062078 Kit-Seat Belt ........................................................................................... 1 1
4 580049883 Seat Cushion ......................................................................................... 1 ..
4 580051805 Seat Cushion ......................................................................................... .. 1
a 580049884 Sensor (Operator Presence) (Operator Presence) ................................ 1 1
5 580014473 Kit-Weight Adjuster ................................................................................ 1 1
5 580065961 Handle ............................................................................................... 1 1
5 580057259 Knob .................................................................................................. 1 1
6 580059816 Wire Harness ......................................................................................... 1 1
7 580014471 Kit-Seat Rail ........................................................................................... 1 1
a 580018888 Kit-Gas Spring (Mounted to the rear of the seat) ................................... 1 1
8 023604600 Lockwasher ................................................................................................ 4 4
9 504238298 Locknut ....................................................................................................... 4 4
10 580051832 Grommet .................................................................................................... 2 2
11 580030878 Clip ............................................................................................................. 1 1
12 580064730 Seat Pan (With Cab) .................................................................................. 1 1
12 580064729 Seat Pan (With Overhead Guard) .............................................................. 1 1
13 449001023 Capscrew ................................................................................................... 4 4
14 449022013 Lockwasher ................................................................................................ 4 4
15 449015044 Nut .............................................................................................................. 4 4
a 580013425 Kit-Spring ................................................................................................... 1 1
a 580071505 Weight Adjust Rack .................................................................................... 1 1
a 580013421 Kit-Bumper ................................................................................................. 1 1
a 580013419 Kit-Boot ...................................................................................................... 1 1
a 580013422 Kit-Shaft and Bearing ................................................................................. 1 1
a 580013420 Kit-Bearing ................................................................................................. 1 1
a 580013423 Kit-Weight Adjuster .................................................................................... 1 1
24 a 580014465 Information Case (Kit) ................................................................................ 1 1

FOOTNOTES:
a Not Illustrated

B878 ©2009 Yale Materials Handling Corporation 1-19


P16516 08-05

NON-SUSPENSION SEAT (FIGURE 1-10)


(S/N B878V01936C →)

1-20 ©2009 Yale Materials Handling Corporation B878


08-05 P16516

NON-SUSPENSION SEAT
(S/N B878V01936C →)

ITEM PART NO. DESCRIPTION QTY


580060068 Seat-Non Suspension (Vinyl) .............................................................................. 1
580086877 Seat-Non Suspension (Alternate Part) ............................................................... 1
1 580049906 Kit-Seat Cushion (Vinyl) ................................................................................. 1
1 580049891 Sensor (Operator Presence) (Not Illustrated) ................................................. 1
2 580049893 Hip Restraint (RH) (RH) ................................................................................. 1
2 580049892 Hip Restraint (LH) (LH) ................................................................................... 1
3 580062078 Kit-Seat Belt ................................................................................................... 1
4 580059816 Wire Harness .................................................................................................. 1
5 a 580010435 Kit-Seat Rail ................................................................................................... 1
5 b 580090679 Kit-Seat Rail (Alternate Part) .............................................................................. 1
6 504238298 Locknut ............................................................................................................... 4
7 023604600 Lockwasher ......................................................................................................... 4
8 580051832 Grommet ............................................................................................................. 4
9 580030878 Clip ...................................................................................................................... 1
10 580064730 Seat Pan (With Cab) ........................................................................................... 1
10 580064729 Seat Pan (With Overhead Guard) ....................................................................... 1
11 449001023 Capscrew ............................................................................................................ 4
12 449022013 Lockwasher ......................................................................................................... 4
13 449015044 Nut ...................................................................................................................... 4
580068384 Kit ........................................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 105255 b PENDING PER ECN 105255 →

B878 ©2009 Yale Materials Handling Corporation 1-21


P13767 11-03

FORK (FIGURE 1-11)


PIN TYPE

1-22 ©2009 Yale Materials Handling Corporation B878


11-03 P13767

ITEM PART NO. DESCRIPTION QTY


1 524136782 Fork (48 in.) (48 in.) ............................................................................................ 2
1 524136806 Fork (48 in.) (Optional) ........................................................................................ 2
1 524136784 Fork (54 in.) (54 in.) ............................................................................................ 2
1 524136808 Fork (54 in.) (Optional) ........................................................................................ 2
1 524136787 Fork (60 in.) (60 in.) ............................................................................................ 2
1 524136813 Fork (60 in.) (Optional) ........................................................................................ 2
1 524136790 Fork (72 in.) (72 in.) ............................................................................................ 2
1 524136816 Fork (72 in.) (Optional) ........................................................................................ 2
1 524136794 Fork (96 in.) (96 in.) ............................................................................................ 2
1 524136819 Fork (96 in.) (Optional) ........................................................................................ 2

B878 ©2009 Yale Materials Handling Corporation 1-23


P13767 11-03

NOTES

1-24 ©2009 Yale Materials Handling Corporation B878


SECTION 2

2 ENGINE ASSEMBLY
CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

ASSEMBLED ENGINE
GASOLINE, 4.3L EPA COMPLIANT - SHEET 1 OF 2 ................................................................................ 2-12
GASOLINE, 4.3L EPA COMPLIANT - SHEET 2 OF 2 ................................................................................ 2-16
LPG, 4.3L EPA COMPLIANT - SHEET 1 OF 2 ........................................................................................... 2-8
LPG, 4.3L EPA COMPLIANT - SHEET 2 OF 2 ........................................................................................... 2-10
CAMSHAFT AND OIL PAN
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-22
COIL ASSEMBLY ............................................................................................................................................ 2-18
CRANKSHAFT AND PISTONS
DIESEL - TIER II ......................................................................................................................................... 2-42
CYLINDER BLOCK
DIESEL - TIER II ......................................................................................................................................... 2-36
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-20
CYLINDER HEAD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-30
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL - TIER II ......................................................................................................................................... 2-38
DRIVE ADAPTOR
DIESEL - TIER II ......................................................................................................................................... 2-60
ENGINE MOUNTING
GASOLINE, LPG AND DIESEL .................................................................................................................. 2-2
EXHAUST MANIFOLD
DIESEL - TIER II ......................................................................................................................................... 2-54
FAN DRIVE AND ALTERNATOR MOUNTING
GASOLINE AND LPG ................................................................................................................................. 2-6
FLYWHEEL AND HOUSING
GASOLINE, LPG AND DIESEL .................................................................................................................. 2-4
FUEL INJECTION PUMP
DIESEL - TIER II ......................................................................................................................................... 2-56
WITH BLEED BACK SYSTEM .................................................................................................................... 2-58
INTAKE MANIFOLD AND FUEL RAIL
GASOLINE - 4.3L EPA COMPLIANT .......................................................................................................... 2-32
OIL COOLER
DIESEL - TIER II ......................................................................................................................................... 2-52
OIL FILTER
DIESEL - TIER II ......................................................................................................................................... 2-50
OIL PAN AND PUMP
DIESEL - TIER II ......................................................................................................................................... 2-44
OIL PUMP
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-34
TIMING GEAR
DIESEL - TIER II ......................................................................................................................................... 2-48
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-26
VALVE COVER AND ROCKER ARM SHAFT
DIESEL - TIER II ......................................................................................................................................... 2-40
WATER PUMP AND OUTLET
DIESEL - TIER II ......................................................................................................................................... 2-46

B878 ©2009 Yale Materials Handling Corporation 2-1


P14506 10-03

ENGINE MOUNTING (FIGURE 2-1)


GASOLINE, LPG AND DIESEL

2-2 ©2009 Yale Materials Handling Corporation B878


10-03 P14506

ENGINE MOUNTING
GASOLINE, LPG AND DIESEL
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 580008840 Bracket ....................................................................................................... 2 2
2 502565903 Capscrew ................................................................................................... 8 8
3 502566902 Washer ....................................................................................................... 8 8
4 449001019 Capscrew ................................................................................................... 2 2
5 505970501 Washer ....................................................................................................... 2 2
6 909882405 Nut .............................................................................................................. 2 2
7 580008841 Washer ....................................................................................................... 2 2
8 580008842 Mount (Engine) ........................................................................................... 2 2
9 449001302 Capscrew ................................................................................................... 8 8
10 449022013 Lockwasher ................................................................................................ 7 7
11 449015044 Nut .............................................................................................................. 8 8
12 449001351 Capscrew ................................................................................................... 2 2
13 505970584 Washer ....................................................................................................... 2 2
14 580008843 Motor Mount ............................................................................................... 2 2
15 449021019 Washer ....................................................................................................... 4 4
16 505966562 Washer ....................................................................................................... 2 2
17 580008844 Washer ....................................................................................................... 2 2
18 504225240 Nut .............................................................................................................. 2 2
19 580008845 Bracket ....................................................................................................... .. 2
20 449001003 Capscrew ................................................................................................... .. 8
21 449022017 Lockwasher ................................................................................................ .. 8
22 520042831 Adhesive (Not Illustrated) ........................................................................... .. AR
23 580008497 Bracket Wldmt ............................................................................................ 1 ..
24 061278000 Washer ....................................................................................................... 4 ..
25 502097911 Locknut ....................................................................................................... 4 ..
26 580008498 Stud ............................................................................................................ 4 ..
27 501702903 Loctite (Not Illustrated) ............................................................................... AR ..

B878 ©2009 Yale Materials Handling Corporation 2-3


P14507 10-03

FLYWHEEL AND HOUSING (FIGURE 2-2)


GASOLINE, LPG AND DIESEL

2-4 ©2009 Yale Materials Handling Corporation B878


10-03 P14507

FLYWHEEL AND HOUSING


GASOLINE, LPG AND DIESEL
KEY:
A: Gasoline and LPG (Powershift)
B: Diesel (Powershift)
QTY
ITEM PART NO. DESCRIPTION A B
1 580008510 Flywheel ..................................................................................................... .. 1
1 580008847 Ring Gear .............................................................................................. .. 1
2 580008846 Flywheel ..................................................................................................... 1 ..
2 580008847 Ring Gear .............................................................................................. 1 ..
3 580008849 Cover .......................................................................................................... 1 ..
4 449001415 Capscrew ................................................................................................... 4 ..
4 449022016 Lockwasher ................................................................................................ 4 ..
5 580008848 Adapter ....................................................................................................... .. 1
6 015026400 Lockwasher ................................................................................................ .. 3
6 055486800 Capscrew ................................................................................................... .. 3
7 449001134 Capscrew ................................................................................................... .. 4
7 449022016 Lockwasher ................................................................................................ .. 4
8 931014906 Capscrew ................................................................................................... .. 6
8 502566904 Washer ....................................................................................................... .. 6
9 900005257 Pin .............................................................................................................. .. 2
10 580008850 Bolt ............................................................................................................. 6 ..
10 505970520 Bolt ............................................................................................................. .. 6
11 520045522 Dowel ......................................................................................................... .. 2
12 580007465 Shim (0.118 in.) .......................................................................................... 1 ..

B878 ©2009 Yale Materials Handling Corporation 2-5


P14959 11-03

FAN DRIVE AND ALTERNATOR MOUNTING (FIGURE 2-3)


GASOLINE AND LPG

2-6 ©2009 Yale Materials Handling Corporation B878


11-03 P14959

FAN DRIVE AND ALTERNATOR MOUNTING


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 580007063 Bracket ................................................................................................................ 1
2 449022013 Lockwasher ......................................................................................................... 15
3 059719100 Capscrew ............................................................................................................ 2
4 580007069 Plate .................................................................................................................... 1
5 060305300 Capscrew ............................................................................................................ 4
6 900015224 Plate .................................................................................................................... 1
7 014936900 Nut ...................................................................................................................... 3
8 504261792 Strap (Alternator) ................................................................................................ 1
9 449001302 Capscrew ............................................................................................................ 4
10 580026829 Alternator ............................................................................................................ 1
11 203149000 Capscrew ............................................................................................................ 1
12 900015227 Mount .................................................................................................................. 1
13 063021100 Capscrew ............................................................................................................ 1
14 505970574 Washer ............................................................................................................... 2
15 900011276 Sleeve (Not Illustrated) ....................................................................................... 1
16 900012209 Spacer ................................................................................................................ 1
17 502097911 Locknut ............................................................................................................... 1
18 580049229 Capscrew ............................................................................................................ 1
19 449021001 Washer ............................................................................................................... 4
20 059079500 Capscrew ............................................................................................................ 3
21 203149100 Capscrew ............................................................................................................ 1
22 909882404 Nut ...................................................................................................................... 1
23 449021006 Washer ............................................................................................................... 1
24 900015223 Plate .................................................................................................................... 1
25 900011269 Tensioner ............................................................................................................ 1
26 449001029 Capscrew ............................................................................................................ 1
27 580010591 V-Belt .................................................................................................................. 1
28 449022016 Lockwasher ......................................................................................................... 8
29 900015226 Water Pump Pulley (Water Pump) ...................................................................... 1
30 449001013 Capscrew ............................................................................................................ 4
31 900011268 Pulley .................................................................................................................. 1
32 580011852 Starting Aid ......................................................................................................... 1
33 580029152 Fan Drive ............................................................................................................ 1
34 580029124 Hub ................................................................................................................. 1
35 580005923 Shaft ............................................................................................................... 1
36 580005937 Ball Bearing .................................................................................................... 1
37 640046901 Snap Ring ....................................................................................................... 1
38 580000735 Ball Bearing .................................................................................................... 1
39 520083821 Snap Ring ....................................................................................................... 1
40 580005938 Sleeve ............................................................................................................ 1
41 580007074 Pulley .................................................................................................................. 1
42 900011296 Spacer ................................................................................................................ 1
43 580007070 Fan ...................................................................................................................... 1
44 062913500 Capscrew ............................................................................................................ 4
45 449022016 Lockwasher ......................................................................................................... 4
46 504226242 Washer ............................................................................................................... 4
47 203078300 Capscrew ............................................................................................................ 4

B878 ©2009 Yale Materials Handling Corporation 2-7


P16802 12-05

ASSEMBLED ENGINE (FIGURE 2-4)


LPG, 4.3L EPA COMPLIANT — SHEET 1 OF 2

2-8 ©2009 Yale Materials Handling Corporation B878


12-05 P16802

ASSEMBLED ENGINE
LPG, 4.3L EPA COMPLIANT – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


a 580043140 Engine Assy ........................................................................................................ 1
b 580055130 Engine Assy-Lpg ................................................................................................. 1
a 580043107 Engine Assy-Lpg (LPG) .................................................................................. 1
b 580055058 Engine Assy-Lpg (LPG) .................................................................................. 1
1 580060488 Kit-Ignition Cable (LH and RH) ....................................................................... 1
2 014932100 Plug ................................................................................................................ 1
3 580003591 Temperature Sender ...................................................................................... 1
4 580048449 Wire Harness (LPG Regulator) ...................................................................... 1
5 580024658 Fitting .............................................................................................................. 1
6 580044932 Pressure Switch (Oil Pressure) ...................................................................... 1
7 580043068 Engine Control Module ................................................................................... 1
7 580052940 Bracket (ECM Mounting) ................................................................................ 1
8 015026400 Lockwasher .................................................................................................... 2
9 055486700 Capscrew ....................................................................................................... 2
10 580036920 Heat Shield ..................................................................................................... 1
11 580048850 Wire Harness (Oil Pressure Ground) ............................................................. 1
12 580027261 Exhaust Manifold ............................................................................................ 2
13 580046272 Bracket ........................................................................................................... 1
14 580039438 Capscrew ....................................................................................................... 2
15 580047919 Nut .................................................................................................................. 2
16 580039890 Hose Clamp .................................................................................................... 2
17 580048919 Distributor Assembly ...................................................................................... 1
18 580049359 Wire Harness (Main Engine) .......................................................................... 1
19 a 520046866 Ignition Coil ..................................................................................................... 1
19 b 580052474 Ignition Coil Assembly .................................................................................... 1
20 580047410 Hose (Coolant) ............................................................................................... 1
21 900006270 Temperature Sender ...................................................................................... 1
22 014867800 Screw ............................................................................................................. 4
23 016103500 Washer ........................................................................................................... 10
24 580052003 Isolator ............................................................................................................ 6
25 015026000 Lockwasher .................................................................................................... 5
26 580004589 Nut .................................................................................................................. 1
27 580052162 Shield ............................................................................................................. 1
28 580007063 Bracket ........................................................................................................... 1
29 060305400 Capscrew ....................................................................................................... 2
30 580000179 Thermostat ..................................................................................................... 1
31 580000725 Water Outlet ................................................................................................... 1
32 504261792 Strap (Alternator) ............................................................................................ 1
33 580049229 Capscrew ....................................................................................................... 1
34 ..... LPG Fuel System (FP14929 [Page 5-14]).................................................... 1
35 580052790 Yoke (Distributor) ........................................................................................... 1

FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →

B878 ©2009 Yale Materials Handling Corporation 2-9


P16803 12-05

ASSEMBLED ENGINE (FIGURE 2-5)


LPG, 4.3L EPA COMPLIANT — SHEET 2 OF 2

2-10 ©2009 Yale Materials Handling Corporation B878


12-05 P16803

ASSEMBLED ENGINE
LPG, 4.3L EPA COMPLIANT – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


a 580043140 Engine Assy ........................................................................................................ 1
b 580055130 Engine Assy-Lpg ................................................................................................. 1
a 580043107 Engine Assy-Lpg (LPG) .................................................................................. 1
b 580055058 Engine Assy-Lpg (LPG) .................................................................................. 1
2 580031190 Dipstick ........................................................................................................... 1
3 580046499 Filler Neck ...................................................................................................... 1
4 900011248 Fitting .............................................................................................................. 1
5 900006270 Temperature Sender ...................................................................................... 2
6 580050409 Bracket ........................................................................................................... 1
7 502097911 Locknut ........................................................................................................... 1
8 505970574 Washer ........................................................................................................... 2
9 900011276 Sleeve ............................................................................................................ 1
10 900015227 Mount ............................................................................................................. 1
11 203149100 Capscrew ....................................................................................................... 1
12 015026400 Lockwasher .................................................................................................... 1
13 900011269 Tensioner ....................................................................................................... 1
14 900015223 Plate ............................................................................................................... 1
15 900011268 Pulley .............................................................................................................. 1
16 449021006 Washer ........................................................................................................... 1
17 909882404 Nut .................................................................................................................. 1
18 016103500 Washer ........................................................................................................... 8
19 015026000 Lockwasher .................................................................................................... 8
20 062151100 Capscrew ....................................................................................................... 6
21 900015229 Bolt ................................................................................................................. 12
22 580000864 Spark Plug ...................................................................................................... 6
23 900011253 Shield ............................................................................................................. 1
24 900011251 Shield ............................................................................................................. 1
25 900011247 Clamp ............................................................................................................. 1
26 580086066 Dipstick Tube .................................................................................................. 1
27 580026829 Alternator ........................................................................................................ 1
28 900015224 Plate ............................................................................................................... 1
29 580007069 Plate ............................................................................................................... 1
30 580011852 Starting Aid ..................................................................................................... 1
31 015026400 Lockwasher .................................................................................................... 6
32 060305300 Capscrew ....................................................................................................... 4
33 014936900 Nut .................................................................................................................. 3
34 059719100 Capscrew ....................................................................................................... 2
35 449022016 Lockwasher .................................................................................................... 4
36 449001013 Capscrew ....................................................................................................... 4
37 900015226 Water Pump Pulley (Water Pump) ................................................................. 1
38 015026400 Lockwasher .................................................................................................... 3
39 059079500 Capscrew ....................................................................................................... 3
40 449001029 Capscrew ....................................................................................................... 1
41 203149000 Capscrew ....................................................................................................... 1
42 015026400 Lockwasher .................................................................................................... 1
43 063021100 Capscrew ....................................................................................................... 1

FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →

B878 ©2009 Yale Materials Handling Corporation 2-11


P16804 12-05

ASSEMBLED ENGINE (FIGURE 2-6)


GASOLINE, 4.3L EPA COMPLIANT — SHEET 1 OF 2

2-12 ©2009 Yale Materials Handling Corporation B878


12-05 P16804

ASSEMBLED ENGINE
GASOLINE, 4.3L EPA COMPLIANT – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


a 580044903 Engine Service Assy ........................................................................................... 1
b 580055136 Engine Assy-Gas ................................................................................................ 1
a 580043105 Engine Assy-Gas (Gasoline) .......................................................................... 1
b 580055059 Engine Assy-Gas (Gasoline) .......................................................................... 1
1 580060488 Kit-Ignition Cable (LH and RH) ....................................................................... 1
2 580052709 Manifold (Intake) ............................................................................................. 1
3 520046860 Kit-Gasket ....................................................................................................... 1
4 580052162 Shield ............................................................................................................. 1
5 580007063 Bracket ........................................................................................................... 1
6 580050943 Plug ................................................................................................................ 8
7 061948500 Capscrew ....................................................................................................... 1
8 900015240 Cap ................................................................................................................. 1
9 062159500 Clamp ............................................................................................................. 1
10 580046531 Hose ............................................................................................................... 2
11 060305400 Capscrew ....................................................................................................... 1
12 023082300 Fitting .............................................................................................................. 1
13 580000725 Water Outlet ................................................................................................... 1
14 580052711 Thermostat (Bypass Type 197 Degree With Seal) ......................................... 1
15 504261792 Strap (Alternator) ............................................................................................ 1
16 580003591 Temperature Sender ...................................................................................... 1
17 580049229 Capscrew ....................................................................................................... 1
18 900011248 Fitting .............................................................................................................. 1
19 a 520046866 Ignition Coil ..................................................................................................... 1
19 b 580052474 Ignition Coil Assembly .................................................................................... 1
20 580039438 Capscrew ....................................................................................................... 3
21 580048919 Distributor Assembly ...................................................................................... 1
22 506395533 Fitting .............................................................................................................. 1
23 900006270 Temperature Sender ...................................................................................... 1
24 580050409 Bracket ........................................................................................................... 2
25 900012209 Spacer ............................................................................................................ 1
26 502097911 Locknut ........................................................................................................... 1
27 505970574 Washer ........................................................................................................... 2
28 900015227 Mount ............................................................................................................. 1
29 015026400 Lockwasher .................................................................................................... 1
30 203149100 Capscrew ....................................................................................................... 1
31 900011269 Tensioner ....................................................................................................... 1
32 900015223 Plate ............................................................................................................... 1
33 900011268 Pulley .............................................................................................................. 1
34 449021006 Washer ........................................................................................................... 1
35 909882404 Nut .................................................................................................................. 1
36 580046499 Filler Neck ...................................................................................................... 1
37 016103500 Washer ........................................................................................................... 5
38 015026000 Lockwasher .................................................................................................... 5
39 062151100 Capscrew ....................................................................................................... 5
40 900015229 Bolt ................................................................................................................. 12
41 580000864 Spark Plug ...................................................................................................... 6
42 900011253 Shield ............................................................................................................. 2
43 900011251 Shield ............................................................................................................. 1
44 900011247 Clamp ............................................................................................................. 1
45 580086066 Dipstick Tube .................................................................................................. 1

B878 ©2009 Yale Materials Handling Corporation 2-13


P16804 12-05

ASSEMBLED ENGINE
GASOLINE, 4.3L EPA COMPLIANT – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


46 580031190 Dipstick ........................................................................................................... 1
47 580043457 Engine Control Module ................................................................................... 1
48 014867800 Screw ............................................................................................................. 4
49 016103500 Washer ........................................................................................................... 4
50 580052003 Isolator ............................................................................................................ 4
51 015026000 Lockwasher .................................................................................................... 4
52 580004589 Nut .................................................................................................................. 4

FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →

2-14 ©2009 Yale Materials Handling Corporation B878


12-05 P16804

NOTES

B878 ©2009 Yale Materials Handling Corporation 2-15


P16805 12-05

ASSEMBLED ENGINE (FIGURE 2-7)


GASOLINE, 4.3L EPA COMPLIANT — SHEET 2 OF 2

2-16 ©2009 Yale Materials Handling Corporation B878


12-05 P16805

ASSEMBLED ENGINE
GASOLINE, 4.3L EPA COMPLIANT – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


a 580044903 Engine Service Assy ........................................................................................... 1
b 580055136 Engine Assy-Gas ................................................................................................ 1
a 580043105 Engine Assy-Gas (Gasoline) .......................................................................... 1
b 580055059 Engine Assy-Gas (Gasoline) .......................................................................... 1
1 580026829 Alternator ........................................................................................................ 1
2 ..... Gasoline Fuel System (FP14921 [Page 5-18])............................................. 1
3 900015224 Plate ............................................................................................................... 1
4 580007069 Plate ............................................................................................................... 1
5 580011852 Starting Aid ..................................................................................................... 1
6 015026400 Lockwasher .................................................................................................... 6
7 060305300 Capscrew ....................................................................................................... 5
8 014936900 Nut .................................................................................................................. 3
9 059719100 Capscrew ....................................................................................................... 2
10 449022016 Lockwasher .................................................................................................... 4
11 449001013 Capscrew ....................................................................................................... 4
12 900015226 Water Pump Pulley (Water Pump) ................................................................. 1
13 580027261 Exhaust Manifold ............................................................................................ 2
14 059079500 Capscrew ....................................................................................................... 3
15 015026400 Lockwasher .................................................................................................... 3
16 449001029 Capscrew ....................................................................................................... 1
17 203149000 Capscrew ....................................................................................................... 1
18 015026400 Lockwasher .................................................................................................... 1
19 063021100 Capscrew ....................................................................................................... 1
20 505970529 Clamp ............................................................................................................. 4
21 023604600 Lockwasher .................................................................................................... 1
22 015026200 Lockwasher .................................................................................................... 1
23 203076500 Capscrew ....................................................................................................... 1
24 580046331 Bracket ........................................................................................................... 1
25 580046313 Hose (Fuel) ..................................................................................................... 1
26 580043693 Elbow (5/16 90 degree Elbow) ....................................................................... 1
27 511405800 Clamp (Worm Screw) ..................................................................................... 2
28 580043696 Elbow (3/8 90 degree Elbow) ......................................................................... 1
29 580046483 Hose (Fuel) ..................................................................................................... 1
30 058941300 Capscrew ....................................................................................................... 4
31 015026400 Lockwasher .................................................................................................... 4
32 580036920 Heat Shield ..................................................................................................... 1
33 580052940 Bracket (ECM Mounting) ................................................................................ 1

FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →

B878 ©2009 Yale Materials Handling Corporation 2-17


P15287 07-04

COIL ASSEMBLY (FIGURE 2-8)

ITEM PART NO. DESCRIPTION QTY


a 520046866 Ignition Coil ......................................................................................................... 1
b 580052474 Ignition Coil Assembly ........................................................................................ 1
580053965 Bracket ........................................................................................................... 1
900006264 Bolt ................................................................................................................. 4
580053966 Module ............................................................................................................ 1
580053967 Heatsink ......................................................................................................... 1
580053968 Screw ............................................................................................................. 2
580053969 Ignition Coil ..................................................................................................... 1
900006280 Nut .................................................................................................................. 1
580053970 Bracket ........................................................................................................... 1

FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →

2-18 ©2009 Yale Materials Handling Corporation B878


07-04 P15287

NOTES

B878 ©2009 Yale Materials Handling Corporation 2-19


P14508 10-03

CYLINDER BLOCK (FIGURE 2-9)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-20 ©2009 Yale Materials Handling Corporation B878


10-03 P14508

CYLINDER BLOCK
GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


a 580043105 Engine Assy-Gas (Gasoline) .............................................................................. 1
b 580055059 Engine Assy-Gas (Gasoline) .............................................................................. 1
a 580043107 Engine Assy-Lpg (LPG) ...................................................................................... 1
b 580055058 Engine Assy-Lpg (LPG) ...................................................................................... 1
1 ..... Short Block Assembly .................................................................................... 1
2 520047875 Kit-Piston (Standard) .................................................................................. 6
2 520047876 Kit-Piston (0.020 O/S) (0,5 mm) ................................................................. 6
3 520047877 Kit-Piston Ring (Standard) ......................................................................... 6
3 520047878 Kit-Piston Ring (0.020 O/S) (0,5 mm) ........................................................ 6
4 900005237 Piston Rod .................................................................................................. 6
5 580001744 Bolt ......................................................................................................... 2
6 580015148 Nut ......................................................................................................... 2
7 520047880 Piston Rod Bearing (Connecting Rod) (Standard) ..................................... 6
8 580008777 Crankshaft .................................................................................................. 1
9 900005280 Plug (RH) ................................................................................................... 3
10 900005254 Bolt ............................................................................................................. 10
11 580048804 Kit-Crankshaft Bearing (Standard) ............................................................. 3
11 580009266 Kit-Crankshaft Bearing (0.020 in. O/S) ....................................................... 3
12 520047886 Kit-Crankshaft Bearing (0.001 in.) .............................................................. 1
13 580032627 Valve .......................................................................................................... 1
14 900005256 Pin .............................................................................................................. 4
15 900005255 Plug ............................................................................................................ 2
16 900005257 Pin .............................................................................................................. 2
17 580000316 Key ................................................................................................................. 1
18 580026803 Gasket ............................................................................................................ 1
19 580032617 Plug ................................................................................................................ 1
20 900005278 Pin .................................................................................................................. 1
21 580008599 Retainer .......................................................................................................... 1
22 580000309 Stud ............................................................................................................ 2
23 580008600 Seal ............................................................................................................ 1
24 900006219 Bolt ................................................................................................................. 1
25 900006220 Bolt ................................................................................................................. 1
26 900006251 Plug ................................................................................................................ 4
27 580026931 Nut .................................................................................................................. 1

FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →

B878 ©2009 Yale Materials Handling Corporation 2-21


P14509 10-03

CAMSHAFT AND OIL PAN (FIGURE 2-10)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-22 ©2009 Yale Materials Handling Corporation B878


10-03 P14509

CAMSHAFT AND OIL PAN


GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


c 580043105 Engine Assy-Gas (Gasoline) .............................................................................. 1
d 580055059 Engine Assy-Gas (Gasoline) .............................................................................. 1
c 580043107 Engine Assy-Lpg (LPG) ...................................................................................... 1
d 580055058 Engine Assy-Lpg (LPG) ...................................................................................... 1
1 580002328 Camshaft ........................................................................................................ 1
2 900005282 Pin .............................................................................................................. 1
3 580014837 Kit-Repair Cable Chain ................................................................................... 1
3 ..... Timing Chain .................................................................................................. 1
4 ..... Sprocket ..................................................................................................... 1
5 ..... Sprocket ..................................................................................................... 1
6 900005286 Bolt ................................................................................................................. 3
7 900005287 Bolt ................................................................................................................. 2
8 900005288 Retainer .......................................................................................................... 1
9 b 580001617 Bearing (Position A, D) ................................................................................... 2
9 a 580001617 Bearing (Position A) ....................................................................................... 1
10 b 580001618 Bearing (Position C) ....................................................................................... 1
10 a 580001618 Bearing (Position B, D) ................................................................................... 2
11 b 580001619 Bearing (Position B) ....................................................................................... 1
11 a 580001619 Bearing (Position C) ....................................................................................... 1
12 900015229 Bolt ................................................................................................................. 5
13 580013977 Oil Filter .......................................................................................................... 1
14 900006239 Bearing ........................................................................................................... 1
15 520046839 Water Pump ................................................................................................... 1
16 900005292 Gasket ........................................................................................................ 2
17 520053863 Fitting .............................................................................................................. 1
18 520046841 Engine Oil Pump (FP14512 [Page 2-34])...................................................... 1
19 900006211 Fitting .............................................................................................................. 1
20 580032628 Damper ........................................................................................................... 1
21 580079956 Shoe ........................................................................................................... 1
21 c 580032618 Engine Cover .................................................................................................. 1
21 d 580057614 Engine Cover (Front Cover) ........................................................................... 1
21 580079953 Bracket ....................................................................................................... 1
22 c 520046844 Bolt ............................................................................................................. 4
23 c 900006213 Bolt ............................................................................................................. 2
24 c 520046854 Grommet .................................................................................................... 6
25 c 900006231 Seal ............................................................................................................ 1
26 900006233 Bolt ................................................................................................................. 6
27 520046851 Bolt ................................................................................................................. 10
28 520042866 Nut .................................................................................................................. 1
29 580014839 Oil Pan ............................................................................................................ 1
30 580009275 Screw ......................................................................................................... 1
30 580009276 Gasket ........................................................................................................ 1
31 900006234 Kit-Gear .......................................................................................................... 1
32 520046852 Retainer .......................................................................................................... 1
33 900006236 Shaft ............................................................................................................... 1
34 580000318 Bearing ....................................................................................................... 1
35 900005255 Plug ................................................................................................................ 2
36 900006240 Bolt ................................................................................................................. 2
37 580008575 Gasket ............................................................................................................ 1
38 900006242 Washer ........................................................................................................... 6

B878 ©2009 Yale Materials Handling Corporation 2-23


P14509 10-03

CAMSHAFT AND OIL PAN


GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


39 520046840 Bolt ................................................................................................................. 10
40 520046847 Gasket ............................................................................................................ 1
41 900015240 Cap ................................................................................................................. 1
42 062159500 Clamp ............................................................................................................. 1
43 580008601 Hose Assy ...................................................................................................... 1
44 580014841 Clamp ............................................................................................................. 2
45 580032621 O-Ring ............................................................................................................ 1
46 580032622 Bolt ................................................................................................................. 1
47 580032620 Sensor (Crankshaft Position) ......................................................................... 1
48 580032619 Ring (Crankshaft Position Sensor) ................................................................. 1
580009286 Kit-Bearing .......................................................................................................... 1
580001627 Bearing Set ......................................................................................................... 1

FOOTNOTES:
a GM Identifcation Number on Left Side of Rear c → S/N B878V01623B
Transmission Housing Starts with "A" Followed by d S/N B878V01624B →
8 Digits
b GM Identification Number on Left Side of Rear
Transmission Housing is 8 Digits

2-24 ©2009 Yale Materials Handling Corporation B878


10-03 P14509

NOTES

B878 ©2009 Yale Materials Handling Corporation 2-25


P14510 10-03

VALVE COVER AND INLET MANIFOLD (FIGURE 2-11)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-26 ©2009 Yale Materials Handling Corporation B878


10-03 P14510

VALVE COVER AND INLET MANIFOLD


GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


c 580043105 Engine Assy-Gas (Gasoline) (LX-GM 4.3L, 2004) .............................................. 1
d 580055059 Engine Assy-Gas (Gasoline) .............................................................................. 1
c 580043107 Engine Assy-Lpg (LPG) (LT-GM 4.3L, 2004) ..................................................... 1
d 580055058 Engine Assy-Lpg (LPG) ...................................................................................... 1
1 520046855 Cover (LH) ...................................................................................................... 1
2 520046856 Cover (RH) ..................................................................................................... 1
3 580046499 Filler Neck ...................................................................................................... 1
3 900006247 Cap ................................................................................................................. 1
4 580048919 Distributor Assembly (FP14943 [Page 6-24])................................................ 1
5 900006248 Gasket ............................................................................................................ 1
6 900006250 Grommet ........................................................................................................ 3
7 900006251 Plug (LPG) ...................................................................................................... 1
8 580000864 Spark Plug ...................................................................................................... 6
9 520046858 Bolt ................................................................................................................. 8
10 520046857 Grommet ........................................................................................................ 6
11 900006256 Bolt ................................................................................................................. 6
12 520046859 Intake Manifold (Intake) (LPG) ....................................................................... 1
12 ..... Manifold (Intake) (Gasoline) (FP14906 [Page 2-32]).................................... 1
13 c 520046860 Kit-Gasket (LPG and Gasoline) ...................................................................... 1
13 d 520046860 Kit-Gasket ....................................................................................................... 1
13 c 580053063 Sealant ........................................................................................................... AR
14 900006257 Gasket ............................................................................................................ 2
15 b 520042867 Bolt (Long) ...................................................................................................... 10
16 b 900006272 Bolt (Medium) ................................................................................................. 4
17 b 900006259 Bolt (Short) ..................................................................................................... 10
18 580014840 Valve Lifter ..................................................................................................... 12
19 520046862 Guide .............................................................................................................. 2
20 520046863 Bolt ............................................................................................................. 2
21 520046864 Push Rod ........................................................................................................ 12
22 580008602 Kit-Gasket (Cylinder Head) ............................................................................ 1
23 c 520046866 Ignition Coil ..................................................................................................... 1
23 d 580052474 Ignition Coil Assembly (FP15287 [Page 2-18])............................................. 1
24 015026400 Lockwasher .................................................................................................... 5
25 580027261 Exhaust Manifold ............................................................................................ 1
26 580036920 Heat Shield ..................................................................................................... 1
27 900011253 Shield ............................................................................................................. 2
28 900011251 Shield ............................................................................................................. 2
29 580009096 Stud ................................................................................................................ 3
30 900015229 Bolt ................................................................................................................. 12
31 900015233 Support ........................................................................................................... 1
32 062151100 Capscrew ....................................................................................................... 4
33 015026000 Lockwasher .................................................................................................... 4
34 900011248 Fitting .............................................................................................................. 1
35 580031190 Dipstick ........................................................................................................... 1
36 580086066 Dipstick Tube .................................................................................................. 1
37 900011247 Clamp ............................................................................................................. 1
38 580000725 Water Outlet ................................................................................................... 1
a 506395533 Fitting .............................................................................................................. 1
39 580000179 Thermostat (LPG) ............................................................................................... 1
39 580052711 Thermostat (Bypass Type 197 Degree With Seal) (Gasoline) ....................... 1

B878 ©2009 Yale Materials Handling Corporation 2-27


P14510 10-03

VALVE COVER AND INLET MANIFOLD


GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


39 ..... Seal ............................................................................................................ 1
40 900015222 Gasket ............................................................................................................ 1
41 058941300 Capscrew ....................................................................................................... 2
42 023082300 Fitting .............................................................................................................. 3
43 580014838 Cylinder Head (Gasoline) (FP14511 [Page 2-30])........................................ 2
43 580026862 Cylinder Head (LPG) (FP14511 [Page 2-30])............................................... 2
44 580063369 Fitting (90 Degree) ......................................................................................... 1
45 580014841 Clamp ............................................................................................................. 2
46 580071308 Hose Assy ...................................................................................................... 1

FOOTNOTES:
a Not Illustrated c → S/N B878V01623B
b Quanity is listed for both heads d S/N B878V01624B →

2-28 ©2009 Yale Materials Handling Corporation B878


10-03 P14510

NOTES

B878 ©2009 Yale Materials Handling Corporation 2-29


P14511 10-03

CYLINDER HEAD (FIGURE 2-12)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-30 ©2009 Yale Materials Handling Corporation B878


10-03 P14511

CYLINDER HEAD
GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


a 580043105 Engine Assy-Gas (Gasoline) .............................................................................. 1
b 580055059 Engine Assy-Gas (Gasoline) .............................................................................. 1
a 580043107 Engine Assy-Lpg (LPG) ...................................................................................... 1
b 580055058 Engine Assy-Lpg (LPG) ...................................................................................... 1
1 580014838 Cylinder Head (Gasoline) ............................................................................... 2
1 580026862 Cylinder Head (LPG) ...................................................................................... 2
2 580014836 Rocker Arm .................................................................................................... 12
3 520046837 Valve Stop ...................................................................................................... 24
4 520046832 Exhaust Valve (Gasoline) ............................................................................... 6
4 580026863 Exhaust Valve (LPG) ...................................................................................... 6
5 520046833 Inlet Valve ....................................................................................................... 6
6 520053823 Cap ................................................................................................................. 12
7 520046835 Seal (Black) .................................................................................................... 6
8 520046836 Spring ............................................................................................................. 12
9 580008775 Seal (Orange) ................................................................................................. 6
10 580020930 Support (Rocker Arm) .................................................................................... 2

FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →

B878 ©2009 Yale Materials Handling Corporation 2-31


P14906 11-03

INTAKE MANIFOLD AND FUEL RAIL (FIGURE 2-13)


GASOLINE — 4.3L EPA COMPLIANT

2-32 ©2009 Yale Materials Handling Corporation B878


11-03 P14906

INTAKE MANIFOLD AND FUEL RAIL


GASOLINE – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


a 580043105 Engine Assy-Gas (Gasoline) .............................................................................. 1
b 580055059 Engine Assy-Gas (Gasoline) .............................................................................. 2
1 580048868 Fuel Rail ......................................................................................................... 1
2 580048869 Clip ................................................................................................................. 6
3 580048870 Cap ................................................................................................................. 1
4 580048871 Pressure Valve ............................................................................................... 1
5 580048872 Hose ............................................................................................................... 1
6 580048873 Regulator ........................................................................................................ 1
7 580048874 Retainer .......................................................................................................... 1
8 580048875 Injector ............................................................................................................ 6
9 580048876 Manifold (Upper) ............................................................................................. 1
10 580048922 Bolt ................................................................................................................. 7
11 580048877 Manifold (Lower) ............................................................................................. 1
12 580048878 Stud ................................................................................................................ 4
13 580048882 Gasket ............................................................................................................ 1
14 580048879 Sensor (Temperature manifold absolute pressure) ........................................ 1
15 580048880 Bolt ................................................................................................................. 2
16 580048881 Bolt ................................................................................................................. 1
580055967 Kit-Capscrew ...................................................................................................... 1

FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →

B878 ©2009 Yale Materials Handling Corporation 2-33


P14512 10-03

OIL PUMP (FIGURE 2-14)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-34 ©2009 Yale Materials Handling Corporation B878


10-03 P14512

OIL PUMP
GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


a 580043107 Engine Assy-Lpg (LPG) ...................................................................................... 1
b 580055058 Engine Assy-Lpg (LPG) ...................................................................................... 1
a 580043105 Engine Assy-Gas (Gasoline) .............................................................................. 1
b 580055059 Engine Assy-Gas (Gasoline) .............................................................................. 1
520046841 Engine Oil Pump ............................................................................................ 1
1 900006204 Cover .......................................................................................................... 1
2 900006205 Stop ....................................................................................................... 1
3 900006206 Regulator Valve ..................................................................................... 1
4 900006207 Spring .................................................................................................... 1
5 520042869 Pin .......................................................................................................... 1
6 900006208 Kit-Screw .................................................................................................... 2
7 900006209 Bolt ................................................................................................................. 1
8 520046842 Screen ............................................................................................................ 1
9 580000322 Pin .................................................................................................................. 1
10 900006201 Retainer .......................................................................................................... 1
11 900005297 Shaft ............................................................................................................... 1

FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →

B878 ©2009 Yale Materials Handling Corporation 2-35


P14513 10-03

CYLINDER BLOCK (FIGURE 2-15)


DIESEL — TIER II

2-36 ©2009 Yale Materials Handling Corporation B878


10-03 P14513

CYLINDER BLOCK
DIESEL – TIER II

ITEM PART NO. DESCRIPTION QTY


b 580043420 Engine Assy-Diesel ............................................................................................. 1
c 580053223 Engine Assy-Diesel ............................................................................................. 1
d 580054931 Engine Assy-Diesel ............................................................................................. 1
1 580047220 Kit-Cylinder Block ........................................................................................... 1
2 ..... Bearing Caps ............................................................................................. 5
3 580004126 Thimble ...................................................................................................... 10
4 203088400 Capscrew ................................................................................................... 10
5 580047221 Bushing ...................................................................................................... 1
6 580047227 Plug ............................................................................................................ 1
7 580047226 Plug ............................................................................................................ 1
8 580047223 Plug ............................................................................................................ 2
9 580004124 Plug ............................................................................................................ 1
10 006397100 Fitting ......................................................................................................... 1
11 580047225 Plug ............................................................................................................ 2
12 580004195 Dowel ......................................................................................................... 2
13 580047222 Plug ............................................................................................................ 1
14 580047224 Plug ............................................................................................................ 1
15 580047228 Cooling Jet ................................................................................................. 4
16 580005448 Screw ......................................................................................................... 4
17 580047230 Gasket ........................................................................................................ 1
18 580047229 Plate ........................................................................................................... 1
19 580004325 Screw ......................................................................................................... 4
20 a 580047268 Housing ...................................................................................................... 1
21 580040599 Bolt ............................................................................................................. 10
22 580047317 Plug ............................................................................................................ 1
580076434 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a Seal is included in Housing c S/N B878V01607B ↔ 11/2004
b → S/N B878V01606B d 11/2004 →

B878 ©2009 Yale Materials Handling Corporation 2-37


P14514 10-03

CYLINDER HEAD AND INDUCTION MANIFOLD (FIGURE 2-16)


DIESEL — TIER II

2-38 ©2009 Yale Materials Handling Corporation B878


10-03 P14514

CYLINDER HEAD AND INDUCTION MANIFOLD


DIESEL – TIER II

ITEM PART NO. DESCRIPTION QTY


a 580043420 Engine Assy-Diesel ............................................................................................. 1
b 580053223 Engine Assy-Diesel ............................................................................................. 1
c 580054931 Engine Assy-Diesel ............................................................................................. 1
1 580047269 Kit-Cylinder Head ........................................................................................... 1
2 023082300 Fitting ......................................................................................................... 1
3 580005197 Guide .......................................................................................................... 8
4 580047270 Insert (Inlet) ................................................................................................ 4
5 580047271 Insert (Insert) .............................................................................................. 4
6 580004132 Plug ............................................................................................................ 2
7 006397100 Fitting ......................................................................................................... 4
8 580047272 Inlet Valve .................................................................................................. 4
9 580047274 Spring ......................................................................................................... 8
10 580067135 Seal ............................................................................................................ 8
11 580047275 Cap ............................................................................................................. 8
12 580004187 Keeper ........................................................................................................ 16
13 580047276 Exhaust Valve ............................................................................................ 4
14 580047277 Plug ............................................................................................................ 1
15 580040633 O-Ring ........................................................................................................ 1
16 580076435 Cylinder Head Gasket .................................................................................... 1
17 580047279 Screw ............................................................................................................. 7
18 580047280 Screw ............................................................................................................. 3
19 580047315 Sender (Coolant Temperature) ...................................................................... 1
20 580047316 Cable .............................................................................................................. 1
21 580047393 Glow Plug ....................................................................................................... 4
22 580047394 Bar .................................................................................................................. 3
23 580047409 Plate ............................................................................................................... 3
24 580008303 Sealant ........................................................................................................... AR
25 580004325 Screw ............................................................................................................. 14
26 580047870 Elbow .............................................................................................................. 1
27 580047871 Screw ............................................................................................................. 2
580076434 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004

B878 ©2009 Yale Materials Handling Corporation 2-39


P14515 10-03

VALVE COVER AND ROCKER ARM SHAFT (FIGURE 2-17)


DIESEL — TIER II

2-40 ©2009 Yale Materials Handling Corporation B878


10-03 P14515

VALVE COVER AND ROCKER ARM SHAFT


DIESEL – TIER II

ITEM PART NO. DESCRIPTION QTY


a 580043420 Engine Assy-Diesel ............................................................................................. 1
580047281 Rocker ............................................................................................................ 1
b 580053223 Engine Assy-Diesel ............................................................................................. 1
c 580054931 Engine Assy-Diesel ............................................................................................. 1
1 580047282 Rocker Shaft .............................................................................................. 1
2 580047283 Plug ........................................................................................................ 2
3 580047285 Rocker Arm ................................................................................................ 4
4 014972900 Nut ......................................................................................................... 1
5 580013039 Screw ..................................................................................................... 1
6 580047289 Rocker Arm ................................................................................................ 4
7 014972900 Nut ......................................................................................................... 1
8 580013039 Screw ..................................................................................................... 1
9 580047288 Spring ......................................................................................................... 3
10 580047287 Snap Ring .................................................................................................. 2
11 580047291 Washer ....................................................................................................... 2
12 580047292 Screw ......................................................................................................... 1
13 580047293 Screw ......................................................................................................... 3
14 580004187 Keeper ........................................................................................................ 1
15 580047326 Engine Cover .................................................................................................. 1
16 580047330 Cap ............................................................................................................. 1
17 580047331 Diaphragm .................................................................................................. 1
18 580047332 Plate ........................................................................................................... 1
19 580047333 Screw ......................................................................................................... 4
20 580047334 Cap ............................................................................................................. 1
21 580004330 Cap ............................................................................................................. 1
22 580033229 O-Ring ................................................................................................... 1
23 580047337 Cover .......................................................................................................... 1
24 580004248 Screw ......................................................................................................... 3
25 580047327 Gasket ........................................................................................................ 1
26 580047328 Screw ......................................................................................................... 10
27 580047329 Spring ......................................................................................................... 2
28 ..... Breather Pipe Assembly ............................................................................. 1
29 580085007 Tube Assy .............................................................................................. 1
30 580047339 Gasket ................................................................................................... 1
31 580085008 Screw ..................................................................................................... 2
32 580047341 O-Ring ................................................................................................... 1
580076434 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004

B878 ©2009 Yale Materials Handling Corporation 2-41


P14516 10-03

CRANKSHAFT AND PISTONS (FIGURE 2-18)


DIESEL — TIER II

2-42 ©2009 Yale Materials Handling Corporation B878


10-03 P14516

CRANKSHAFT AND PISTONS


DIESEL – TIER II

ITEM PART NO. DESCRIPTION QTY


a 580043420 Engine Assy-Diesel ............................................................................................. 1
b 580053223 Engine Assy-Diesel ............................................................................................. 1
c 580054931 Engine Assy-Diesel ............................................................................................. 1
1 580047231 Crankshaft ...................................................................................................... 1
2 ..... Crankshaft .................................................................................................. 1
3 580047232 Kit-Crankshaft Bearing (Standard) ............................................................. 1
3 580047234 Kit-Crankshaft Bearing (.01 in.) .................................................................. 1
3 580047235 Kit-Crankshaft Bearing (.02 in.) .................................................................. 1
3 580047236 Kit-Crankshaft Bearing (.03 in.) .................................................................. 1
4 580047233 Kit-Bearing (Standard) ............................................................................... 1
4 580047237 Kit-Bearing (.01 in.) .................................................................................... 1
4 580047238 Kit-Bearing (.02 in.) .................................................................................... 1
4 580047239 Kit-Bearing (.03 in.) .................................................................................... 1
5 580004160 Washer (Standard) ..................................................................................... 2
5 580004168 Washer (0.007 in.) ...................................................................................... 2
6 580004161 Washer (Standard) ..................................................................................... 2
6 580004169 Thrust Washer (0.007 in.) .......................................................................... 2
7 580040592 Gear ............................................................................................................... 1
8 580047240 Kit-Piston ........................................................................................................ 4
9 ..... Piston ......................................................................................................... 1
10 ..... Pin .............................................................................................................. 1
11 580004175 Snap Ring .................................................................................................. 2
12 580047241 Kit-Piston Ring ........................................................................................... 1
13 580047262 Kit-Piston Rod ("F Red") ................................................................................. 4
13 580047263 Kit-Piston Rod ("G Orange") ........................................................................... 4
13 580047264 Kit-Piston Rod ("H White") .............................................................................. 4
13 580047265 Kit-Piston Rod ("J Green") .............................................................................. 4
13 580047266 Kit-Piston Rod ("K Purple") ............................................................................. 4
13 580047267 Kit-Piston Rod ("L Blue") ................................................................................ 4
14 580047260 Bushing ...................................................................................................... 1
15 580047261 Bolt ............................................................................................................. 2
16 ..... Connecting Rod .................................................................................................. 1
17 580004347 Pulley .............................................................................................................. 1
18 580004348 Block ............................................................................................................... 1
19 580004349 Screw ............................................................................................................. 3
20 580004178 Key ............................................................................................................. 1

FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004

B878 ©2009 Yale Materials Handling Corporation 2-43


P14517 10-03

OIL PAN AND PUMP (FIGURE 2-19)


DIESEL — TIER II

2-44 ©2009 Yale Materials Handling Corporation B878


10-03 P14517

OIL PAN AND PUMP


DIESEL – TIER II

ITEM PART NO. DESCRIPTION QTY


b 580043420 Engine Assy-Diesel ............................................................................................. 1
d 580053223 Engine Assy-Diesel ............................................................................................. 1
g 580054931 Engine Assy-Diesel ............................................................................................. 1
1 a 580009006 Oil Pan ............................................................................................................ 1
1 c 580083607 Oil Pan ............................................................................................................ 1
1 f 580089321 Engine Oil Pan ............................................................................................... 1
2 580004301 Insert .......................................................................................................... 2
3 580004302 Plug ................................................................................................................ 2
4 580004303 O-Ring ............................................................................................................ 2
5 580005255 Plug ................................................................................................................ 1
6 580047318 Gasket ............................................................................................................ 1
7 580004325 Screw ............................................................................................................. 2
8 580047319 Bridge ............................................................................................................. 1
9 580004306 Screw ............................................................................................................. 2
10 a 580004307 Screw ............................................................................................................. 6
10 e 580004307 Screw ............................................................................................................. 4
11 a 580004150 Screw ............................................................................................................. 12
11 e 580004150 Screw ............................................................................................................. 14
12 580005262 Tube ............................................................................................................... 1
13 580004312 Nut .............................................................................................................. 1
14 580004314 Olive ........................................................................................................... 1
15 580048077 Dipstick ........................................................................................................... 1
16 580047325 Pipe ................................................................................................................ 1
17 580004309 Gasket ............................................................................................................ 1
18 580004242 Screw ............................................................................................................. 2
19 580047378 Engine Oil Pump ............................................................................................ 1
20 580005248 Screw ............................................................................................................. 5
580067137 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → 5/2007 e 5/2007 →
b → S/N B878V01606B f PENDING PER ECN 13374001 →
c 5/2007 ↔ PENDING PER ECN 13374001 g 11/2004 →
d S/N B878V01607B ↔ 11/2004

B878 ©2009 Yale Materials Handling Corporation 2-45


P14518 10-03

WATER PUMP AND OUTLET (FIGURE 2-20)


DIESEL — TIER II

2-46 ©2009 Yale Materials Handling Corporation B878


10-03 P14518

WATER PUMP AND OUTLET


DIESEL – TIER II

ITEM PART NO. DESCRIPTION QTY


a 580043420 Engine Assy-Diesel ............................................................................................. 1
b 580053223 Engine Assy-Diesel ............................................................................................. 1
c 580054931 Engine Assy-Diesel ............................................................................................. 1
1 580067132 Thermostat ..................................................................................................... 1
2 ..... Housing ...................................................................................................... 1
3 ..... Thermostat ................................................................................................. 1
4 580047366 O-Ring ........................................................................................................ 1
5 580004356 Screw ............................................................................................................. 1
6 580004242 Screw ............................................................................................................. 1
7 580047354 Kit-Water Pump Replacement ........................................................................ 1
7 580047355 Gear ........................................................................................................... 1
7 580047357 Kit-Water Pump Repair .............................................................................. 1
8 580047356 Gasket ........................................................................................................ 1
9 580005256 Screw ............................................................................................................. 2
10 580004243 Screw ............................................................................................................. 2
11 580004356 Screw ............................................................................................................. 2
12 580047360 Fitting .............................................................................................................. 1
13 580047361 O-Ring ........................................................................................................ 1
14 580047362 O-Ring ........................................................................................................ 1
15 580004150 Screw .................................................................................................................. 2
16 023082300 Fitting .................................................................................................................. 3

FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004

B878 ©2009 Yale Materials Handling Corporation 2-47


P14519 10-03

TIMING GEAR (FIGURE 2-21)


DIESEL — TIER II

2-48 ©2009 Yale Materials Handling Corporation B878


10-03 P14519

TIMING GEAR
DIESEL – TIER II

ITEM PART NO. DESCRIPTION QTY


a 580043420 Engine Assy-Diesel ............................................................................................. 1
b 580053223 Engine Assy-Diesel ............................................................................................. 1
c 580054931 Engine Assy-Diesel ............................................................................................. 1
1 580047370 Timing Case ................................................................................................... 1
2 580004239 Seal ................................................................................................................ 1
3 580047371 Gasket ............................................................................................................ 1
4 580047372 Gasket ............................................................................................................ 1
5 580004150 Screw ............................................................................................................. 8
6 580040875 Screw ............................................................................................................. 4
7 580047373 Gear ............................................................................................................... 1
8 ..... Idler Gear ................................................................................................... 1
9 580004235 Bushing ...................................................................................................... 2
10 580004233 Hub ................................................................................................................. 1
11 580054662 Plate ............................................................................................................... 1
12 580004237 Screw ............................................................................................................. 6
13 580040672 Gear ............................................................................................................... 1
14 580004178 Key ................................................................................................................. 1
15 580004232 Washer ........................................................................................................... 1
16 580004229 Dowel ............................................................................................................. 1
17 580004231 Screw ............................................................................................................. 1
18 580047374 Thrust Washer (Not Illustrated) ...................................................................... 1
19 580047375 Cover .............................................................................................................. 1
20 580047376 Gasket ............................................................................................................ 1
21 580004286 Screw ............................................................................................................. 9
22 580004356 Screw ............................................................................................................. 5
23 580004294 Screw ............................................................................................................. 1
24 580047342 Plug ................................................................................................................ 1
25 580047295 Camshaft ........................................................................................................ 1
26 580005889 Tappet ............................................................................................................ 8
27 580004220 Rod ................................................................................................................. 8
580067137 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004

B878 ©2009 Yale Materials Handling Corporation 2-49


P14542 10-03

OIL FILTER (FIGURE 2-22)


DIESEL — TIER II

2-50 ©2009 Yale Materials Handling Corporation B878


10-03 P14542

OIL FILTER
DIESEL – TIER II

ITEM PART NO. DESCRIPTION QTY


a 580043420 Engine Assy-Diesel ............................................................................................. 1
b 580053223 Engine Assy-Diesel ............................................................................................. 1
c 580054931 Engine Assy-Diesel ............................................................................................. 1
1 580047347 Filter Head ...................................................................................................... 1
2 580005407 Fitting ......................................................................................................... 1
3 580047230 Gasket ............................................................................................................ 2
4 580040875 Screw ............................................................................................................. 4
5 580047349 Plug ................................................................................................................ 1
6 580047350 O-Ring ............................................................................................................ 1
7 580047351 Plug ................................................................................................................ 1
8 580040640 O-Ring ............................................................................................................ 1
9 524136754 Oil Filter .......................................................................................................... 1
580067137 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004

B878 ©2009 Yale Materials Handling Corporation 2-51


P14543 10-03

OIL COOLER (FIGURE 2-23)


DIESEL — TIER II

2-52 ©2009 Yale Materials Handling Corporation B878


10-03 P14543

ITEM PART NO. DESCRIPTION QTY


a 580043420 Engine Assy-Diesel ............................................................................................. 1
b 580053223 Engine Assy-Diesel ............................................................................................. 1
c 580054931 Engine Assy-Diesel ............................................................................................. 1
580086171 Oil Cooler ....................................................................................................... 1
1 580047344 Oil Cooler ................................................................................................... 1
2 580047345 Gasket ........................................................................................................ 2
3 ..... Housing ...................................................................................................... 1
4 580067136 Gasket ............................................................................................................ 1
5 580004361 Screw ............................................................................................................. 3
6 580004242 Screw ............................................................................................................. 10
7 580047577 Screw ............................................................................................................. 4
580067137 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004

B878 ©2009 Yale Materials Handling Corporation 2-53


P14520 10-03

EXHAUST MANIFOLD (FIGURE 2-24)


DIESEL — TIER II

ITEM PART NO. DESCRIPTION QTY


a 580043420 Engine Assy-Diesel ............................................................................................. 1
b 580053223 Engine Assy-Diesel ............................................................................................. 1
c 580054931 Engine Assy-Diesel ............................................................................................. 1
1 580047379 Exhaust Manifold ............................................................................................ 1
2 580047380 Gasket ............................................................................................................ 1
3 580033132 Screw ............................................................................................................. 8
4 580004398 Stud ................................................................................................................ 3
5 580004399 Nut .................................................................................................................. 3

FOOTNOTES:
a → S/N B878V01606B c 11/2004 →
b S/N B878V01607B ↔ 11/2004

2-54 ©2009 Yale Materials Handling Corporation B878


10-03 P14520

NOTES

B878 ©2009 Yale Materials Handling Corporation 2-55


P14521 10-03

FUEL INJECTION PUMP (FIGURE 2-25)


DIESEL — TIER II

2-56 ©2009 Yale Materials Handling Corporation B878


10-03 P14521

FUEL INJECTION PUMP


DIESEL – TIER II

ITEM PART NO. DESCRIPTION QTY


580043420 Engine Assy-Diesel ............................................................................................. 1
1 a 580050237 Injection Pump .................................................................................................... 1
2 580047309 Atomizer ......................................................................................................... 4
3 580047310 Nozzle ............................................................................................................ 1
4 580004281 Washer (Copper) ................................................................................................ 1
5 580047311 Clamp ................................................................................................................. 4
6 580047312 Screw .................................................................................................................. 4
7 580047299 Gear .................................................................................................................... 1
8 580040613 O-Ring ................................................................................................................ 1
9 580047300 Washer ............................................................................................................... 3
10 580004242 Screw .................................................................................................................. 3
11 580047301 Cap ..................................................................................................................... 1
12 580047302 Bracket ................................................................................................................ 1
13 580004294 Screw .................................................................................................................. 1
14 580004150 Screw .................................................................................................................. 1
15 580004245 Nut ...................................................................................................................... 1
16 580047303 Tube Assy (# 1) .................................................................................................. 1
17 580047304 Tube Assy (# 2) .................................................................................................. 1
18 580047305 Tube Assy (# 3) .................................................................................................. 1
19 580047306 Tube Assy (# 4) .................................................................................................. 1
20 580004277 Clip ...................................................................................................................... 1
21 580047308 Clip ...................................................................................................................... 1
22 580047307 Clip ...................................................................................................................... 2
23 580047313 Bracket ................................................................................................................ 1
24 580004286 Screw .................................................................................................................. 1
25 580047314 Clip ...................................................................................................................... 1

FOOTNOTES:
a Must identify the serial number of the engine from
which the injection pump was removed

B878 ©2009 Yale Materials Handling Corporation 2-57


P15506 09-04

FUEL INJECTION PUMP (FIGURE 2-26)


WITH BLEED BACK SYSTEM

2-58 ©2009 Yale Materials Handling Corporation B878


09-04 P15506

FUEL INJECTION PUMP


WITH BLEED BACK SYSTEM

ITEM PART NO. DESCRIPTION QTY


d 580053223 Engine Assy-Diesel ............................................................................................. 1
e 580054931 Engine Assy-Diesel ............................................................................................. 1
1 580059096 Injection Pump (Recalibrated) ........................................................................ 1
1 580054405 Injection Pump ................................................................................................ 1
1 580056910 Solenoid (Engine Shut-Off) ........................................................................ 1
1 580090096 Solenoid (Cold Start) .................................................................................. 1
2 580007715 Spacer ............................................................................................................ 1
3 580007683 Clamp ............................................................................................................. 1
4 580049229 Capscrew ....................................................................................................... 1
5 580052676 Tube Assy (Fuel Return) ................................................................................ 1
6 505966507 Clamp ............................................................................................................. 1
7 580054403 Hose ............................................................................................................... 1
8 580053484 Clamp ............................................................................................................. 1
9 580049559 Clamp (Swivel) ............................................................................................... 1
10 580047896 Washer ........................................................................................................... 2
11 580052674 Fitting (Banjo) ................................................................................................. 1
12 580004411 Bolt ................................................................................................................. 1
13 501961903 Fitting .............................................................................................................. 2
14 580032601 Fitting .............................................................................................................. 2
15 580054406 Cap (Blanking) ................................................................................................ 1
16 580054402 Hose ............................................................................................................... 3
17 580054400 Injector ............................................................................................................ 4
17 c 580004281 Washer (Copper) ........................................................................................ 1
17 c 580047310 Nozzle ........................................................................................................ 1
17 c 580090157 Seal ............................................................................................................ 1
18 580052677 Tube Assy (Fuel Return) ................................................................................ 1
ab 524232603 Kit-Bleedback Injectors ....................................................................................... 1
b 524221344 Kit-Bleedback Injectors ................................................................................... 1
b 580054531 Kit-Bleedback Injectors .............................................................................. 1

FOOTNOTES:
a Includes kits 524221344 and 580054531 d → 12/2004
b Must identify the serial number of the engine from e 12/2004 →
which the injection pump was removed
c Not Illustrated

B878 ©2009 Yale Materials Handling Corporation 2-59


P14522 10-03

DRIVE ADAPTOR (FIGURE 2-27)


DIESEL — TIER II

2-60 ©2009 Yale Materials Handling Corporation B878


10-03 P14522

DRIVE ADAPTOR
DIESEL – TIER II

ITEM PART NO. DESCRIPTION QTY


1 580047867 Adapter ............................................................................................................... 1
2 580047868 Gear ............................................................................................................... 1
3 580012380 Bearing ........................................................................................................... 1
4 580012377 Bearing ........................................................................................................... 1
5 580012378 Snap Ring ....................................................................................................... 1
6 580015524 O-Ring ................................................................................................................ 1
7 580047873 Screw .................................................................................................................. 1
8 580047874 Screw .................................................................................................................. 5

B878 ©2009 Yale Materials Handling Corporation 2-61


P14522 10-03

NOTES

2-62 ©2009 Yale Materials Handling Corporation B878


SECTION 3

3 EXHAUST SYSTEM
CONTENTS

SECTION 3
EXHAUST SYSTEM

DESCRIPTION PAGE

EXHAUST DIESEL
WITH CAB - TIER II ENGINE ...................................................................................................................... 3-4
WITHOUT CAB - TIER II ENGINE .............................................................................................................. 3-2
EXHAUST GAS AND LPG
WITH CAB ................................................................................................................................................... 3-8
WITH CAB - EPA COMPLIANT .................................................................................................................. 3-12
WITHOUT CAB ........................................................................................................................................... 3-6
WITHOUT CAB - EPA COMPLIANT ........................................................................................................... 3-10

B878 ©2009 Yale Materials Handling Corporation 3-1


P13685 10-03

EXHAUST DIESEL (FIGURE 3-1)


WITHOUT CAB — TIER II ENGINE

3-2 ©2009 Yale Materials Handling Corporation B878


10-03 P13685

EXHAUST DIESEL
WITHOUT CAB – TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY


1 580046451 Capscrew ............................................................................................................ 2
2 580027572 Nut ...................................................................................................................... 2
3 580005350 Gasket ................................................................................................................ 1
4 580004399 Nut ...................................................................................................................... 3
5 580046450 Exhaust Pipe ....................................................................................................... 1
6 016104000 Washer ............................................................................................................... 8
7 a 580007622 Flex Tube ............................................................................................................ 1
7 b 580073368 Flex Tube ............................................................................................................ 1
8 580042019 Bracket Wldmt .................................................................................................... 1
9 580007619 Clamp ................................................................................................................. 2
10 449021001 Washer ............................................................................................................... 2
11 580042017 Exhaust Pipe ....................................................................................................... 1
12 900012212 Nut ...................................................................................................................... 8
13 580004482 Bushing ............................................................................................................... 4
14 060305300 Capscrew ............................................................................................................ 2
15 502398906 Lockwasher ......................................................................................................... 2
16 057048200 Capscrew ............................................................................................................ 6
17 580007621 Clamp ................................................................................................................. 6
18 580048115 Exhaust Pipe ....................................................................................................... 1
19 580034984 Exhaust Shield .................................................................................................... 1
20 580007635 Muffler ................................................................................................................. 1
21 504236222 Nut ...................................................................................................................... 10
22 580007628 Screw .................................................................................................................. 10
23 580048865 Bracket ................................................................................................................ 4
24 580007647 Clamp ................................................................................................................. 2
25 580048864 Bracket ................................................................................................................ 2
26 580007637 Exhaust Pipe ....................................................................................................... 1
27 580007630 Lockwasher ......................................................................................................... 4
28 580046466 Guard .................................................................................................................. 1
29 580046470 Bracket ................................................................................................................ 2
30 580007648 Washer ............................................................................................................... 2
31 580046789 Spacer ................................................................................................................ 2
32 580046469 Guard .................................................................................................................. 1
33 905733100 Rubber Cushion .................................................................................................. 4
34 900063101 Washer ............................................................................................................... 6
35 449021001 Washer ............................................................................................................... 2
36 449001050 Capscrew ............................................................................................................ 2
37 504230271 Nut ...................................................................................................................... 2

FOOTNOTES:
a → S/N B878V02239D b S/N B878V02240D →

B878 ©2009 Yale Materials Handling Corporation 3-3


P13684 10-03

EXHAUST DIESEL (FIGURE 3-2)


WITH CAB — TIER II ENGINE

3-4 ©2009 Yale Materials Handling Corporation B878


10-03 P13684

EXHAUST DIESEL
WITH CAB – TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY


1 580007637 Exhaust Pipe ....................................................................................................... 1
2 580007646 Bracket ................................................................................................................ 1
3 580007641 Exhaust Shield .................................................................................................... 1
4 504236222 Nut ...................................................................................................................... 6
5 580007645 Screw .................................................................................................................. 6
6 580007621 Clamp ................................................................................................................. 3
7 580007642 Bracket Wldmt .................................................................................................... 1
8 580007635 Muffler ................................................................................................................. 1
9 580007638 Shield .................................................................................................................. 1
10 580007649 Bracket Wldmt .................................................................................................... 1
11 580042016 Exhaust Pipe ....................................................................................................... 1
12 580007630 Lockwasher ......................................................................................................... 4
13 502398906 Lockwasher ......................................................................................................... 4
14 060305300 Capscrew ............................................................................................................ 2
15 580007625 Bracket ................................................................................................................ 2
16 900012212 Nut ...................................................................................................................... 6
17 580007650 Spacer ................................................................................................................ 2
18 580004482 Bushing ............................................................................................................... 6
19 057048200 Capscrew ............................................................................................................ 3
20 580007648 Washer ............................................................................................................... 1
21 014936900 Nut ...................................................................................................................... 1
22 015026400 Lockwasher ......................................................................................................... 1
23 055486800 Capscrew ............................................................................................................ 1
24 059625500 Capscrew ............................................................................................................ 1
25 580007647 Clamp ................................................................................................................. 1
26 580046450 Exhaust Pipe ....................................................................................................... 1
27 580042019 Bracket Wldmt .................................................................................................... 1
28 016104000 Washer ............................................................................................................... 2
28 580007619 Clamp ................................................................................................................. 2
30 580042017 Exhaust Pipe ....................................................................................................... 1
31 580046451 Capscrew ............................................................................................................ 2
32 580027572 Nut ...................................................................................................................... 2
33 a 580007622 Flex Tube ............................................................................................................ 1
33 b 580073368 Flex Tube ............................................................................................................ 1
34 449021001 Washer ............................................................................................................... 2
35 580004399 Nut ...................................................................................................................... 3
36 580005350 Gasket ................................................................................................................ 1

FOOTNOTES:
a → S/N B878V02239D b S/N B878V02240D →

B878 ©2009 Yale Materials Handling Corporation 3-5


P13687 10-03

EXHAUST GAS AND LPG (FIGURE 3-3)


WITHOUT CAB

3-6 ©2009 Yale Materials Handling Corporation B878


10-03 P13687

EXHAUST GAS AND LPG


WITHOUT CAB

ITEM PART NO. DESCRIPTION QTY


1 580007625 Bracket ................................................................................................................ 2
2 900012212 Nut ...................................................................................................................... 4
3 580004482 Bushing ............................................................................................................... 4
4 059719100 Capscrew ............................................................................................................ 2
5 502398906 Lockwasher ......................................................................................................... 2
6 580007630 Lockwasher ......................................................................................................... 4
7 580007624 Exhaust Shield .................................................................................................... 1
8 580007623 Muffler ................................................................................................................. 1
9 580007621 Clamp ................................................................................................................. 3
10 057048200 Capscrew ............................................................................................................ 2
11 580007629 Exhaust Pipe ....................................................................................................... 1
12 580007626 Bracket ................................................................................................................ 2
13 504236222 Nut ...................................................................................................................... 4
14 580007628 Screw .................................................................................................................. 4
15 449021001 Washer ............................................................................................................... 2
16 580037043 Exhaust Pipe ....................................................................................................... 1
17 080072600 Clamp ................................................................................................................. 1
18 580036448 Exhaust Pipe ....................................................................................................... 1
19 580026246 Flange ................................................................................................................. 1
20 505966508 Capscrew ............................................................................................................ 6
21 505966580 Spring ................................................................................................................. 6
22 900014294 Seal ..................................................................................................................... 2
23 580007627 Exhaust Pipe ....................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 3-7


P13689 10-03

EXHAUST GAS AND LPG (FIGURE 3-4)


WITH CAB

3-8 ©2009 Yale Materials Handling Corporation B878


10-03 P13689

EXHAUST GAS AND LPG


WITH CAB

ITEM PART NO. DESCRIPTION QTY


1 060305300 Capscrew ............................................................................................................ 2
2 502398906 Lockwasher ......................................................................................................... 4
3 055486800 Capscrew ............................................................................................................ 4
4 580004482 Bushing ............................................................................................................... 6
5 580007648 Washer ............................................................................................................... 4
6 900012212 Nut ...................................................................................................................... 7
7 580007625 Bracket ................................................................................................................ 2
8 580007628 Screw .................................................................................................................. 6
9 504236222 Nut ...................................................................................................................... 6
10 580007646 Bracket ................................................................................................................ 1
11 059625500 Capscrew ............................................................................................................ 1
12 580007647 Clamp ................................................................................................................. 1
13 580007641 Exhaust Shield .................................................................................................... 1
14 580007637 Exhaust Pipe ....................................................................................................... 1
15 580007630 Lockwasher ......................................................................................................... 4
16 580007621 Clamp ................................................................................................................. 2
17 580046466 Guard .................................................................................................................. 1
18 580046471 Bracket ................................................................................................................ 2
19 580007635 Muffler ................................................................................................................. 1
20 580007636 Exhaust Pipe ....................................................................................................... 1
21 580037043 Exhaust Pipe ....................................................................................................... 1
22 900014294 Seal ..................................................................................................................... 2
23 449021001 Washer ............................................................................................................... 2
24 505966580 Spring ................................................................................................................. 6
25 505966508 Capscrew ............................................................................................................ 6
26 080072600 Clamp ................................................................................................................. 1
27 580036448 Exhaust Pipe ....................................................................................................... 1
28 580026246 Flange ................................................................................................................. 1
29 580007621 Clamp ................................................................................................................. 1

B878 ©2009 Yale Materials Handling Corporation 3-9


P13686 10-03

EXHAUST GAS AND LPG (FIGURE 3-5)


WITHOUT CAB — EPA COMPLIANT

3-10 ©2009 Yale Materials Handling Corporation B878


10-03 P13686

EXHAUST GAS AND LPG


WITHOUT CAB – EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


1 580007628 Screw .................................................................................................................. 8
2 504236222 Nut ...................................................................................................................... 8
3 580007637 Exhaust Pipe ....................................................................................................... 1
4 580007621 Clamp ................................................................................................................. 1
5 905733100 Rubber Cushion .................................................................................................. 4
6 504230271 Nut ...................................................................................................................... 2
7 900063101 Washer ............................................................................................................... 2
8 449021006 Washer ............................................................................................................... 2
9 449001050 Capscrew ............................................................................................................ 2
10 580007647 Clamp ................................................................................................................. 1
11 900012212 Nut ...................................................................................................................... 7
12 580007648 Washer ............................................................................................................... 1
13 580004482 Bushing ............................................................................................................... 2
14 502398906 Lockwasher ......................................................................................................... 1
15 060305300 Capscrew ............................................................................................................ 1
16 580046470 Bracket ................................................................................................................ 2
17 057048200 Capscrew ............................................................................................................ 6
18 016104000 Washer ............................................................................................................... 6
19 580042374 Catalytic Converter (Catalyzed) .......................................................................... 1
20 580032011 Capscrew ............................................................................................................ 6
21 580027572 Nut ...................................................................................................................... 6
22 580046469 Guard .................................................................................................................. 1
23 580034984 Exhaust Shield .................................................................................................... 1
24 580046467 Bracket ................................................................................................................ 2
25 900014294 Seal ..................................................................................................................... 2
26 580046466 Guard .................................................................................................................. 1
27 580046468 Exhaust Pipe ....................................................................................................... 1
28 580039610 Gasket ................................................................................................................ 2
29 580046464 Exhaust Pipe ....................................................................................................... 1
30 505966508 Capscrew ............................................................................................................ 6
30 580046465 Exhaust Pipe ....................................................................................................... 1
31 505966580 Spring ................................................................................................................. 6
32 580046789 Spacer ................................................................................................................ 2

B878 ©2009 Yale Materials Handling Corporation 3-11


P13688 10-03

EXHAUST GAS AND LPG (FIGURE 3-6)


WITH CAB — EPA COMPLIANT

3-12 ©2009 Yale Materials Handling Corporation B878


10-03 P13688

EXHAUST GAS AND LPG


WITH CAB – EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


1 502398906 Lockwasher ......................................................................................................... 2
2 900012212 Nut ...................................................................................................................... 6
3 059625500 Capscrew ............................................................................................................ 1
4 580004482 Bushing ............................................................................................................... 2
5 055486800 Capscrew ............................................................................................................ 5
6 580007648 Washer ............................................................................................................... 5
7 580007647 Clamp ................................................................................................................. 1
8 016104000 Washer ............................................................................................................... 4
9 580007628 Screw .................................................................................................................. 7
10 504236222 Nut ...................................................................................................................... 7
11 580007637 Exhaust Pipe ....................................................................................................... 1
12 580046473 Bracket ................................................................................................................ 1
13 580046472 Exhaust Shield .................................................................................................... 1
14 580042374 Catalytic Converter (Catalyzed) .......................................................................... 1
15 580007621 Clamp ................................................................................................................. 1
16 580046466 Guard .................................................................................................................. 1
17 580046467 Bracket ................................................................................................................ 2
18 449001050 Capscrew ............................................................................................................ 2
19 905733100 Rubber Cushion .................................................................................................. 4
20 449021006 Washer ............................................................................................................... 2
21 900063101 Washer ............................................................................................................... 2
22 504230271 Nut ...................................................................................................................... 2
23 580046468 Exhaust Pipe ....................................................................................................... 1
24 580046789 Spacer ................................................................................................................ 2
25 580046464 Exhaust Pipe ....................................................................................................... 1
26 900014294 Seal ..................................................................................................................... 2
27 505966580 Spring ................................................................................................................. 6
28 505966508 Capscrew ............................................................................................................ 6
29 580046465 Exhaust Pipe ....................................................................................................... 1
30 580039610 Gasket ................................................................................................................ 2
31 580032011 Capscrew ............................................................................................................ 6
32 580027572 Nut ...................................................................................................................... 6

B878 ©2009 Yale Materials Handling Corporation 3-13


P13688 10-03

NOTES

3-14 ©2009 Yale Materials Handling Corporation B878


SECTION 4

4 COOLING SYSTEM
CONTENTS

SECTION 4
COOLING SYSTEM

DESCRIPTION PAGE

COOLING AND FAN DRIVE


DIESEL TIER II ........................................................................................................................................... 4-4
RADIATOR
GASOLINE AND LPG ................................................................................................................................. 4-2

B878 ©2009 Yale Materials Handling Corporation 4-1


P13771 11-03

RADIATOR (FIGURE 4-1)


GASOLINE AND LPG

4-2 ©2009 Yale Materials Handling Corporation B878


11-03 P13771

RADIATOR
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 580006882 Radiator .............................................................................................................. 1
2 062159700 Clamp ................................................................................................................. 2
3 580002881 Radiator Cap (Radiator) ...................................................................................... 1
4 900011286 Clamp ................................................................................................................. 2
5 014936600 Nut ...................................................................................................................... 4
6 504233267 Washer ............................................................................................................... 4
7 580007061 Cover .................................................................................................................. 1
8 312850034 Strap Clamp ........................................................................................................ 1
9 505972579 Outlet .................................................................................................................. 1
10 580002394 Hose ............................................................................................................... 1
11 900001231 Cap ................................................................................................................. 1
12 900001230 Outlet (Reservoir) ........................................................................................... 1
13 900003260 Bushing .......................................................................................................... 1
14 580002884 Reservoir ............................................................................................................ 1
15 580007059 Hose ................................................................................................................... 1
16 580007072 Shroud ................................................................................................................ 1
17 016103500 Washer ............................................................................................................... 4
18 580007060 Screw .................................................................................................................. 4
19 580007070 Fan ...................................................................................................................... 1
20 203078300 Capscrew ............................................................................................................ 4
21 580002886 Strap ................................................................................................................... 1
22 580007058 Bracket ................................................................................................................ 1
23 449022016 Lockwasher ......................................................................................................... 10
24 504226242 Washer ............................................................................................................... 8
25 580007073 Radiator Hose ..................................................................................................... 1
26 580002887 Drain Valve (Drain) ............................................................................................. 1
27 580041926 Radiator Hose ..................................................................................................... 1
28 449015014 Nut ...................................................................................................................... 4
29 062159700 Clamp ................................................................................................................. 2
30 504236269 Clamp ................................................................................................................. 1
31 900011297 Spacer ................................................................................................................ 1

B878 ©2009 Yale Materials Handling Corporation 4-3


P13793 09-03

COOLING AND FAN DRIVE (FIGURE 4-2)


DIESEL TIER II

4-4 ©2009 Yale Materials Handling Corporation B878


09-03 P13793

COOLING AND FAN DRIVE


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


1 580006882 Radiator .............................................................................................................. 1
2 580002881 Radiator Cap (Radiator) ...................................................................................... 1
3 062159700 Clamp ................................................................................................................. 1
4 580002884 Reservoir ............................................................................................................ 1
5 580007058 Bracket ................................................................................................................ 1
6 580007059 Hose ................................................................................................................... 1
7 900011286 Clamp ................................................................................................................. 2
8 505972579 Outlet .................................................................................................................. 1
8 900001230 Outlet (Reservoir) ........................................................................................... 1
9 580002394 Hose ............................................................................................................... 1
10 900001231 Cap ................................................................................................................. 1
11 900003260 Bushing .......................................................................................................... 1
12 504236269 Clamp ................................................................................................................. 1
13 312850034 Strap Clamp ........................................................................................................ 1
14 580002886 Strap ................................................................................................................... 1
15 449015014 Nut ...................................................................................................................... 4
16 449022016 Lockwasher ......................................................................................................... 10
17 504226242 Washer ............................................................................................................... 4
18 580007060 Screw .................................................................................................................. 4
19 016103500 Washer ............................................................................................................... 4
20 580002887 Drain Valve (Drain) ............................................................................................. 1
21 580007061 Cover .................................................................................................................. 1
22 014936600 Nut ...................................................................................................................... 4
23 504233267 Washer ............................................................................................................... 4
24 580006881 V-Belt .................................................................................................................. 1
25 580007080 Fan Pulley ........................................................................................................... 1
26 580007081 Spacer (Fan) ....................................................................................................... 1
27 449001227 Capscrew ............................................................................................................ 4
28 580007082 Shroud ................................................................................................................ 1
29 580044194 Radiator Hose (Upper) ........................................................................................ 1
30 580044193 Radiator Hose (Lower) ........................................................................................ 1
31 062159700 Clamp ................................................................................................................. 2
32 580007085 Fan ...................................................................................................................... 1
33 580047861 Housing ............................................................................................................... 1
34 ..... Housing .......................................................................................................... 4
35 ..... Bearing ........................................................................................................... 1
36 580047287 Snap Ring ....................................................................................................... 1
37 ..... Hub ................................................................................................................. 1
38 ..... Spacer ............................................................................................................ 1
39 580047875 Screw .................................................................................................................. 4
40 062159700 Clamp ................................................................................................................. 1

B878 ©2009 Yale Materials Handling Corporation 4-5


P13793 09-03

NOTES

4-6 ©2009 Yale Materials Handling Corporation B878


SECTION 5

5 FUEL SYSTEM
CONTENTS

SECTION 5
FUEL SYSTEM

DESCRIPTION PAGE

ACCELERATOR PEDAL AND BRACKET


FOOT DIRECTIONAL CONTROL ............................................................................................................... 5-32
WITH FORWARD AND REVERSE LEVER ................................................................................................ 5-30
AIR FILTER
HEAVY DUTY - GASOLINE AND LPG ....................................................................................................... 5-4
HEAVY DUTY - DIESEL ............................................................................................................................. 5-6
STANDARD ................................................................................................................................................. 5-2
ENGINE FUEL SYSTEM
LPG - 4.3L EPA COMPLIANT ..................................................................................................................... 5-12
FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... 5-34
FUEL FILTER
TIER II - DIESEL ......................................................................................................................................... 5-26
FUEL SUPPLY SYSTEM
DIESEL TIER II - TANK AND COVER ASSEMBLY .................................................................................... 5-20
DIESEL TIER II - WATER SEPARATOR AND FUEL PUMP SYSTEM ...................................................... 5-22
DIESEL TIER II - FUEL FILTER SYSTEM .................................................................................................. 5-24
GASOLINE .................................................................................................................................................. 5-8
LPG ............................................................................................................................................................. 5-10
LPG REGULATOR
4.3L EPA COMPLIANT ENGINE ................................................................................................................ 5-16
THROTTLE BODY AND LPG MIXER
4.3L EPA COMPLIANT ............................................................................................................................... 5-14
THROTTLE BODY ASSEMBLY
GASOLINE - 4.3L EPA COMPLIANT .......................................................................................................... 5-18
THROTTLE LINKAGE
GASOLINE, LPG, AND DIESEL ................................................................................................................. 5-28
WATER SEPARATOR
TIER II - DIESEL ......................................................................................................................................... 5-27

B878 ©2009 Yale Materials Handling Corporation 5-1


P13781 09-03

AIR FILTER (FIGURE 5-1)


STANDARD

5-2 ©2009 Yale Materials Handling Corporation B878


09-03 P13781

AIR FILTER
STANDARD
KEY:
A: Gasoline
B: LPG
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
1 580042184 Air Filter ............................................................................................. 1 1 ..
1 580010991 Filter Element ................................................................................ 1 1 ..
1 580010993 Cover ............................................................................................. 1 1 ..
1 505967516 Valve ............................................................................................. 1 1 ..
1 580010994 Plug ............................................................................................... 1 1 ..
1 580043262 Air Filter ............................................................................................. .. .. 1
1 580010991 Filter Element ................................................................................ .. .. 1
1 580010993 Cover ............................................................................................. .. .. 1
1 505967516 Valve ............................................................................................. .. .. 1
1 580010994 Plug ............................................................................................... .. .. 1
2 580030093 Plate .................................................................................................. 1 1 1
3 580049387 Capscrew .......................................................................................... 3 3 3
4 909882404 Nut ..................................................................................................... 3 3 3
5 504058787 Hose Clamp ....................................................................................... 2 2 2
6 580030966 Capscrew .......................................................................................... 2 2 ..
7 013393700 Fitting ................................................................................................. 1 1 ..
8 013393400 Fitting ................................................................................................. 1 1 ..
9 a 580047478 Hose (Breather) ................................................................................. 1 1 ..
9 b 580008499 Hose (Breather) ................................................................................. 1 1 ..
10 580008524 Hose Clamp ....................................................................................... 1 1 ..
11 580007558 Clamp ................................................................................................ 1 1 ..
12 580047714 Capscrew .......................................................................................... .. .. 2
13 580046971 Indicator (Restriction) ........................................................................ .. .. 1
14 580041239 Hose (Intake) ..................................................................................... 1 .. ..
14 580041235 Hose (Intake) ..................................................................................... .. 1 ..
14 580038239 Hose (Intake) ..................................................................................... .. .. 1
15 052337300 Fitting ................................................................................................. .. .. 1
16 b 580041369 Clamp (Swivel) .................................................................................. 1 1 ..
17 b 580042567 Clamp ................................................................................................ 1 1 ..
580051774 Grommet (Not Illustrated) .................................................................. 3 3 3

FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →

B878 ©2009 Yale Materials Handling Corporation 5-3


P13782 09-03

AIR FILTER (FIGURE 5-2)


HEAVY DUTY — GASOLINE AND LPG

5-4 ©2009 Yale Materials Handling Corporation B878


09-03 P13782

AIR FILTER
HEAVY DUTY – GASOLINE AND LPG
KEY:
A: Gasoline
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B
1 580002721 Pre-Cleaner ................................................................................................ 1 1
1 580003934 Cover ..................................................................................................... 1 1
1 580003936 Sleeve .................................................................................................... 1 1
1 580003935 Body ....................................................................................................... 1 1
1 504058787 Hose Clamp ........................................................................................... 1 1
2 580047713 Pipe ............................................................................................................ 1 1
3 580007473 Tube Assy .................................................................................................. 1 1
4 580030970 Capscrew ................................................................................................... 3 3
5 580027572 Nut .............................................................................................................. 3 3
6 580051774 Grommet .................................................................................................... 3 3
7 580049387 Capscrew ................................................................................................... 3 3
8 909882404 Nut .............................................................................................................. 3 3
9 580007477 Bracket (Filter) ............................................................................................ 1 1
10 502056907 Clamp ......................................................................................................... 2 2
11 580007480 Boot ............................................................................................................ 1 1
12 504058787 Hose Clamp ............................................................................................... 8 8
13 580007481 Air Restriction Indicator .............................................................................. 1 1
14 580007485 Hose (45 Deg Elbow) ................................................................................. 2 2
15 580007486 Tube (Intake) .............................................................................................. 1 1
16 580007476 Bracket ....................................................................................................... 1 1
17 580000180 Hose Clamp ............................................................................................... 1 1
18 013393700 Fitting ......................................................................................................... 1 1
19 013393400 Fitting ......................................................................................................... 1 1
20 a 580047478 Hose (Breather) .......................................................................................... 1 1
20 b 580008499 Hose (Breather) .......................................................................................... 1 1
21 580008524 Hose Clamp ............................................................................................... 1 1
22 580007558 Clamp ......................................................................................................... 1 1
23 580007482 Air Filter ...................................................................................................... 1 1
23 751166100 Filter Element ......................................................................................... 1 1
23 907271604 Gasket ................................................................................................... 1 1
23 580007484 Cup ........................................................................................................ 1 1
23 505967510 Clamp .................................................................................................... 1 1
23 907271605 Baffle ...................................................................................................... 1 1
24 580041385 Hose (Intake) .............................................................................................. 1 ..
24 580041387 Hose (Intake) .............................................................................................. .. 1
25 b 580041369 Clamp (Swivel) ........................................................................................... 1 1
26 b 580042567 Clamp ......................................................................................................... 1 1

FOOTNOTES:
a → S/N B878V01623B b S/N B878V01624B →

B878 ©2009 Yale Materials Handling Corporation 5-5


P13783 09-03

AIR FILTER (FIGURE 5-3)


HEAVY DUTY — DIESEL

5-6 ©2009 Yale Materials Handling Corporation B878


09-03 P13783

AIR FILTER
HEAVY DUTY – DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580002721 Pre-Cleaner ........................................................................................................ 1
1 580003934 Cover .............................................................................................................. 1
1 580003936 Sleeve ............................................................................................................ 1
1 580003935 Body ............................................................................................................... 1
1 504058787 Hose Clamp .................................................................................................... 1
2 580007473 Tube Assy ........................................................................................................... 1
3 580030970 Capscrew ............................................................................................................ 2
4 580027572 Nut ...................................................................................................................... 2
5 580007477 Bracket (Filter) .................................................................................................... 1
6 502056907 Clamp ................................................................................................................. 2
7 580007480 Boot .................................................................................................................... 1
8 580046971 Indicator (Restriction) .......................................................................................... 1
9 502473901 Fitting .................................................................................................................. 1
10 580048954 Fitting .................................................................................................................. 1
11 580038171 Hose (Inlet) ......................................................................................................... 1
12 504058787 Hose Clamp ........................................................................................................ 8
13 580007494 Hose (Inlet) ......................................................................................................... 1
14 580007495 Silencer ............................................................................................................... 1
15 502056905 Clamp ................................................................................................................. 1
16 580007496 Hose (Intake) ...................................................................................................... 1
17 580007498 Bracket (Silencer) ............................................................................................... 1
18 580007482 Air Filter .............................................................................................................. 1
18 751166100 Filter Element ................................................................................................. 1
18 907271604 Gasket ............................................................................................................ 1
18 580007484 Cup ................................................................................................................. 1
18 505967510 Clamp ............................................................................................................. 1
18 907271605 Baffle .............................................................................................................. 1
19 580007488 Tube .................................................................................................................... 1
20 580051774 Grommet ............................................................................................................. 3
21 580049387 Capscrew ............................................................................................................ 3
22 909882404 Nut ...................................................................................................................... 3

B878 ©2009 Yale Materials Handling Corporation 5-7


P14434 09-03

FUEL SUPPLY SYSTEM (FIGURE 5-4)


GASOLINE

5-8 ©2009 Yale Materials Handling Corporation B878


09-03 P14434

FUEL SUPPLY SYSTEM


GASOLINE

ITEM PART NO. DESCRIPTION QTY


1 504306797 Hose ................................................................................................................... 1
2 580047769 Hose ................................................................................................................... 1
3 502056906 Clamp ................................................................................................................. 2
4 580042190 Tube (Supply) ..................................................................................................... 1
5 900011232 Fuel Filter ............................................................................................................ 1
6 449001014 Screw .................................................................................................................. 1
7 504226242 Washer ............................................................................................................... 1
8 900011233 Clamp (Insulated) ............................................................................................... 1
9 580047421 Tube Assy (Supply) ............................................................................................ 1
10 580014079 Screw .................................................................................................................. 2
11 449021001 Washer ............................................................................................................... 4
12 514214804 O-Ring ................................................................................................................ 2
13 014939500 Nut ...................................................................................................................... 1
14 015026000 Lockwasher ......................................................................................................... 1
15 016103500 Washer ............................................................................................................... 1
16 580007685 Link ..................................................................................................................... 1
17 580047422 Tank .................................................................................................................... 1
18 505966504 Seal ..................................................................................................................... 1
18 a 580032241 Fuel Sender ........................................................................................................ 1
18 b 580054376 Fuel Sender .................................................................................................... 1
19 580007724 Fuel Cap (Standard) ........................................................................................... 1
19 580004572 Gasket ............................................................................................................ 1
19 580007725 Cap ................................................................................................................. 1
19 080388600 Fuel Cap (Safety) ................................................................................................ 1
19 031092900 Head ............................................................................................................... 1
19 080388700 Screen ............................................................................................................ 1
19 580007726 Shim (0.020 in.) (Safety) ..................................................................................... 1
20 580007687 Grommet ............................................................................................................. 1
21 580007686 Tube .................................................................................................................... 1
22 502634904 Screw .................................................................................................................. 5
23 580006517 Sealing Ring ....................................................................................................... 5
24 580006516 Sender ................................................................................................................ 1
25 580003209 Gasket ................................................................................................................ 1
26 580007689 Seal (Neoprene) ................................................................................................. 1
27 023082300 Fitting .................................................................................................................. 1
28 580007199 Washer ............................................................................................................... 4
29 449015014 Nut ...................................................................................................................... 3
30 449022016 Lockwasher ......................................................................................................... 1
31 580015673 Clamp (Insulated) ............................................................................................... 1

FOOTNOTES:
a → S/N B878V01775C b S/N B878V01776C →

B878 ©2009 Yale Materials Handling Corporation 5-9


P15006 10-03

FUEL SUPPLY SYSTEM (FIGURE 5-5)


LPG

5-10 ©2009 Yale Materials Handling Corporation B878


10-03 P15006

FUEL SUPPLY SYSTEM


LPG

ITEM PART NO. DESCRIPTION QTY


1 510683603 Lpg Tank (LPG) (43.5 lb. Steel) .......................................................................... 1
1 580014232 Plug (Magnetic) .............................................................................................. 1
1 054966400 Coupling ......................................................................................................... 1
2 912514300 Fitting .................................................................................................................. 1
3 500204901 Fitting .................................................................................................................. 4
4 580007697 Hose Assy ........................................................................................................... 1
5 019299600 Relief Valve ......................................................................................................... 1
6 580007698 Fitting .................................................................................................................. 1
7 580007699 Fitting .................................................................................................................. 1
8 015027200 Lockwasher ......................................................................................................... 1
9 014976400 Nut ...................................................................................................................... 1
10 580049753 Hose Assy ........................................................................................................... 1
11 580043255 Fuel Filter ............................................................................................................ 1
12 580049407 Clamp (Insulated) ............................................................................................... 1
13 580017034 Fitting .................................................................................................................. 1
14 580036662 Capscrew ............................................................................................................ 1
15 580007715 Spacer ................................................................................................................ 1
16 580026621 Nut ...................................................................................................................... 1
17 524137344 Cover .................................................................................................................. 1
18 580043257 Hose Assy ........................................................................................................... 1
19 449021006 Washer ............................................................................................................... 2
20 449001302 Capscrew ............................................................................................................ 2
21 449015044 Nut ...................................................................................................................... 2
22 900015238 Clamp ................................................................................................................. 4
23 449022013 Lockwasher ......................................................................................................... 2
24 524137341 Latch ................................................................................................................... 2
25 057043500 Roll Pin ............................................................................................................... 2
26 580007704 Pin ....................................................................................................................... 2
27 014939700 Nut ...................................................................................................................... 4
28 015026400 Lockwasher ......................................................................................................... 4
29 449015029 Nut ...................................................................................................................... 4
30 524137343 Bracket ................................................................................................................ 1
31 449001296 Capscrew ............................................................................................................ 4
32 505966562 Washer ............................................................................................................... 4
33 449022017 Lockwasher ......................................................................................................... 4

B878 ©2009 Yale Materials Handling Corporation 5-11


P14928 11-03

ENGINE FUEL SYSTEM (FIGURE 5-6)


LPG — 4.3L EPA COMPLIANT

5-12 ©2009 Yale Materials Handling Corporation B878


11-03 P14928

ENGINE FUEL SYSTEM


LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


1 580056603 Hose (Supply) ..................................................................................................... 1
1 580056506 Hose Clamp (Pinch Type) .............................................................................. 2
2 580048625 Hose Assy (Dry Gas Supply) .............................................................................. 1
2 580056506 Hose Clamp (Pinch Type) .............................................................................. 2
3 580048621 Hose Assy (PCV) ................................................................................................ 1
3 580048624 Hose Clamp .................................................................................................... AR
4 580048622 Pcv Valve (PCV) ................................................................................................. 1
5 580056604 Hose Assy (Return) (Regulator to Water Pump) ................................................ 1
5 580056505 Hose Clamp (Worm Type) .............................................................................. 1
5 580056506 Hose Clamp (Pinch Type) .............................................................................. 1
6 580048916 Hose Assy (Trim Valve) ...................................................................................... 1
6 580077352 Fitting (Quick Connect) ................................................................................... 2
6 580048624 Hose Clamp .................................................................................................... 2
7 580048936 Balance Valve ..................................................................................................... 1
7 580053869 Check Valve ................................................................................................... 1
7 580048624 Hose Clamp .................................................................................................... 2
7 580053871 Hose (Short) ................................................................................................... 1
8 580048915 Hose Assy (PTV) ................................................................................................ 1
8 580077350 Hose ............................................................................................................... 1
8 580077352 Fitting (Quick Connect) ................................................................................... 1
9 580073709 Housing (Coolant) ............................................................................................... 1
10 580048610 Fitting .................................................................................................................. 2
10 580064014 O-Ring ................................................................................................................ 4

B878 ©2009 Yale Materials Handling Corporation 5-13


P14929 11-03

THROTTLE BODY AND LPG MIXER (FIGURE 5-7)


4.3L EPA COMPLIANT

5-14 ©2009 Yale Materials Handling Corporation B878


11-03 P14929

THROTTLE BODY AND LPG MIXER


4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


1 580048589 Mixer ................................................................................................................... 1
2 580048590 Pin ....................................................................................................................... 1
3 580048604 Bolt ...................................................................................................................... 4
4 580048592 Bracket ................................................................................................................ 1
5 580054643 Throttle Body ...................................................................................................... 1
6 580048594 Sensor (Foot Pedal Position) .............................................................................. 1
7 580048600 Screw .................................................................................................................. 2
8 580048596 Bracket ................................................................................................................ 1
9 580048597 Bolt ...................................................................................................................... 4
10 580048599 Adapter ............................................................................................................... 1
11 580048600 Screw .................................................................................................................. 2
12 580048601 Sensor (Temperature manifold absolute pressure) ............................................ 1
13 505959522 Fitting .................................................................................................................. 1
14 580048602 Bolt ...................................................................................................................... 4
15 580053229 Sensor (Throttle Position) ................................................................................... 1
16 580048609 Fuel Trim Valve ................................................................................................... 1
16 580048916 Hose Assy (Trim Valve) ...................................................................................... 1
17 580048610 Fitting .................................................................................................................. 1
18 580048611 O-Ring ................................................................................................................ 2
19 580048612 Gasket ................................................................................................................ 1
20 580049556 Sensor (Oxygen) ................................................................................................. 1

B878 ©2009 Yale Materials Handling Corporation 5-15


P14930 11-03

LPG REGULATOR (FIGURE 5-8)


4.3L EPA COMPLIANT ENGINE

5-16 ©2009 Yale Materials Handling Corporation B878


11-03 P14930

LPG REGULATOR
4.3L EPA COMPLIANT ENGINE

ITEM PART NO. DESCRIPTION QTY


1 580048613 Lpg Lock-Off ....................................................................................................... 1
2 580048614 Fitting .................................................................................................................. 1
3 580048615 Fitting .................................................................................................................. 1
4 580048616 Regulator ............................................................................................................ 1
5 580048617 Valve ................................................................................................................... 1
6 580048618 Clamp ................................................................................................................. 1
7 580048597 Bolt ...................................................................................................................... 4
8 580048610 Fitting .................................................................................................................. 2
9 580048619 Fitting .................................................................................................................. 1
10 580064014 O-Ring ................................................................................................................ 8
11 580048590 Pin ....................................................................................................................... 4
12 580048620 Cap ..................................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 5-17


P14921 11-03

THROTTLE BODY ASSEMBLY (FIGURE 5-9)


GASOLINE — 4.3L EPA COMPLIANT

5-18 ©2009 Yale Materials Handling Corporation B878


11-03 P14921

THROTTLE BODY ASSEMBLY


GASOLINE – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


1 580048661 Adapter ............................................................................................................... 1
2 580048662 Bracket ................................................................................................................ 1
3 580048663 Throttle Body ...................................................................................................... 1
4 580048664 Bolt ...................................................................................................................... 4
5 580048611 O-Ring ................................................................................................................ 2
6 580048667 Screw .................................................................................................................. 8
7 580060922 Hood ................................................................................................................... 1
8 516987808 Gasket ................................................................................................................ 1
9 580048666 Adapter ............................................................................................................... 1
10 580048621 Hose Assy (PCV) ................................................................................................ 1
11 580048624 Hose Clamp .................................................................................................... 2
12 580048622 Pcv Valve (PCV) ................................................................................................. 1
13 580053229 Sensor (Throttle Position) ................................................................................... 1
14 580048600 Screw .................................................................................................................. 2
15 580048594 Sensor (Foot Pedal Position) .............................................................................. 1
16 580049556 Sensor (Oxygen) ................................................................................................. 1
a 580048668 Gasket (Not Illustrated) ....................................................................................... 1

FOOTNOTES:
a Adapter to Manifold

B878 ©2009 Yale Materials Handling Corporation 5-19


P15251 05-04

FUEL SUPPLY SYSTEM (FIGURE 5-10)


DIESEL TIER II — TANK AND COVER ASSEMBLY

5-20 ©2009 Yale Materials Handling Corporation B878


05-04 P15251

FUEL SUPPLY SYSTEM


DIESEL TIER II – TANK AND COVER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


1 580043269 Cover (Assembly) ............................................................................................... 1
2 580047533 Cover .............................................................................................................. 1
3 909267300 Fitting .............................................................................................................. 1
4 580007722 Tube Assy ...................................................................................................... 1
5 013392500 Fitting .............................................................................................................. 1
6 580007719 Drain Valve (Shutoff) ...................................................................................... 1
7 505975540 Fitting .............................................................................................................. 1
8 580041147 Fitting .............................................................................................................. 1
9 580007688 Seal ..................................................................................................................... 1
10 504060774 Screw .................................................................................................................. 2
11 449021001 Washer ............................................................................................................... 2
12 514214804 O-Ring ................................................................................................................ 2
13 580007684 Fuel Tank ............................................................................................................ 1
14 580007685 Link ..................................................................................................................... 1
15 016103500 Washer ............................................................................................................... 1
16 015026000 Lockwasher ......................................................................................................... 1
17 014939500 Nut ...................................................................................................................... 1
18 520040856 Plug ..................................................................................................................... 1
19 580007686 Tube .................................................................................................................... 1
20 580007687 Grommet ............................................................................................................. 1
21 580004571 Fuel Cap ............................................................................................................. 1
21 b 080388600 Fuel Cap ............................................................................................................. 1
22 b 580007726 Shim (0.020 in.) .................................................................................................. AR
23 580003209 Gasket ................................................................................................................ 1
24 580006516 Sender ................................................................................................................ 1
25 580006518 Wire .................................................................................................................... 1
26 580006517 Sealing Ring ....................................................................................................... 5
27 502634904 Screw .................................................................................................................. 5
a 580007689 Seal ..................................................................................................................... AR
29 580007199 Washer ............................................................................................................... AR
30 449022016 Lockwasher ......................................................................................................... 2
31 449015014 Nut ...................................................................................................................... 2
a 023082300 Fitting .................................................................................................................. 1

FOOTNOTES:
a Not Illustrated b U.L. Safety

B878 ©2009 Yale Materials Handling Corporation 5-21


P15252 05-04

FUEL SUPPLY SYSTEM (FIGURE 5-11)


DIESEL TIER II — WATER SEPARATOR AND FUEL PUMP SYSTEM

5-22 ©2009 Yale Materials Handling Corporation B878


05-04 P15252

FUEL SUPPLY SYSTEM


DIESEL TIER II – WATER SEPARATOR AND FUEL PUMP SYSTEM

ITEM PART NO. DESCRIPTION QTY


1 511405800 Clamp (Worm Screw) ......................................................................................... 5
2 580047769 Hose ................................................................................................................... 1
3 580003652 Clamp ................................................................................................................. 1
4 580030970 Capscrew ............................................................................................................ 2
5 062232800 Capscrew ............................................................................................................ 1
6 015026200 Lockwasher ......................................................................................................... 1
7 016103700 Washer ............................................................................................................... 1
8 580048824 Clamp ................................................................................................................. 1
9 580048843 Sealing Ring ....................................................................................................... 2
10 580007715 Spacer ................................................................................................................ 3
11 505975540 Fitting .................................................................................................................. 1
12 580015911 Fitting (Adapter) .................................................................................................. 1
13 580046095 Fuel Pump .......................................................................................................... 1
14 580042867 Fitting .................................................................................................................. 1
15 580048825 Hose ................................................................................................................... 2
16 a 050635600 Fitting .................................................................................................................. 4
16 b 580052237 Nut ...................................................................................................................... 4
17 580048571 Regulator (Fuel Pressure) .................................................................................. 1
18 901177109 Hose ................................................................................................................... 1
19 580023135 Hose ................................................................................................................... 1
20 449001410 Capscrew ............................................................................................................ 1
21 449021002 Washer ............................................................................................................... 1
22 580037179 Capscrew ............................................................................................................ 4
23 580046819 Bracket ................................................................................................................ 1
24 937100904 Nut ...................................................................................................................... 1
25 580006142 Water Separator (FP15144 [Page 5-27])........................................................... 1
26 580018890 Hose ................................................................................................................... 1
27 580023253 Tube Assy ........................................................................................................... 2
28 900011233 Clamp ................................................................................................................. 2
29 580042961 Bracket Wldmt .................................................................................................... 1
30 580036662 Capscrew ............................................................................................................ 3
31 501961903 Fitting .................................................................................................................. 4
32 580026621 Nut ...................................................................................................................... 3
33 580046732 Tube Assy ........................................................................................................... 1
34 580046396 Clamp ................................................................................................................. 1
35 501702909 Adhesive ............................................................................................................. AR
36 580004420 Fuel Filter (FP15143 [Page 5-26])..................................................................... 1
37 580006182 Plug ..................................................................................................................... 2
38 580046719 Tube Assy ........................................................................................................... 1
39 580046750 Hose ................................................................................................................... 1
40 580043269 Cover .................................................................................................................. 1

FOOTNOTES:
a → 11/2004 b 11/2004 →

B878 ©2009 Yale Materials Handling Corporation 5-23


P15253 05-04

FUEL SUPPLY SYSTEM (FIGURE 5-12)


DIESEL TIER II — FUEL FILTER SYSTEM

5-24 ©2009 Yale Materials Handling Corporation B878


05-04 P15253

FUEL SUPPLY SYSTEM


DIESEL TIER II – FUEL FILTER SYSTEM

ITEM PART NO. DESCRIPTION QTY


1 580023254 Tube Assy ........................................................................................................... 1
2 501961903 Fitting .................................................................................................................. 2
3 a 050635600 Fitting .................................................................................................................. 3
3 b 580052237 Nut ...................................................................................................................... 3
4 511405800 Clamp (Worm Screw) ......................................................................................... 6
5 580049387 Capscrew ............................................................................................................ 1
6 580041147 Fitting .................................................................................................................. 1
7 501702909 Adhesive ............................................................................................................. AR
8 520035824 Clamp ................................................................................................................. 1
9 580049231 Capscrew ............................................................................................................ 2
10 580046750 Hose ................................................................................................................... 2
11 580047714 Capscrew ............................................................................................................ 2
12 580048838 Bracket ................................................................................................................ 1
13 580046451 Capscrew ............................................................................................................ 2
14 580027572 Nut ...................................................................................................................... 2
15 580006182 Plug ..................................................................................................................... 3
16 580048843 Sealing Ring ....................................................................................................... 3
17 580004420 Fuel Filter (FP15143 [Page 5-26])..................................................................... 1
18 580004411 Bolt ...................................................................................................................... 1
19 580047896 Washer ............................................................................................................... 2
20 580052674 Fitting (Banjo) ..................................................................................................... 1
21 580052677 Tube Assy (Fuel Return) ..................................................................................... 1
22 580008608 Clamp ................................................................................................................. 1
23 580032601 Fitting .................................................................................................................. 2
24 580048825 Hose ................................................................................................................... 1
25 900003231 Clamp ................................................................................................................. 2
26 580046719 Tube Assy ........................................................................................................... 1
27 580052676 Tube Assy (Fuel Return) ..................................................................................... 1
28 580042901 Fitting (5/16 Quick Disconnect) ........................................................................... 1
29 580007715 Spacer ................................................................................................................ 2
30 580045112 Clamp ................................................................................................................. 1
31 580036662 Capscrew ............................................................................................................ 1
32 580003652 Clamp ................................................................................................................. 1
33 580030970 Capscrew ............................................................................................................ 1
34 580044503 Adapter (Male) .................................................................................................... 1
35 504306797 Hose ................................................................................................................... 1
36 580043269 Cover .................................................................................................................. 1

FOOTNOTES:
a → 11/2004 b 11/2004 →

B878 ©2009 Yale Materials Handling Corporation 5-25


P15143 02-04

FUEL FILTER (FIGURE 5-13)


TIER II — DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580027572 Nut ...................................................................................................................... 2
2 580046451 Capscrew ............................................................................................................ 2
3 580015799 Filter Head .......................................................................................................... 1
4 ..... Seal ..................................................................................................................... 1
5 580004420 Fuel Filter ............................................................................................................ 1
5 ..... Element .......................................................................................................... 1
6 580004421 Fuel Filter ....................................................................................................... 1
7 580004423 Washer ....................................................................................................... 1
8 580004422 Plug ............................................................................................................ 1

5-26 ©2009 Yale Materials Handling Corporation B878


02-04 P15144

WATER SEPARATOR (FIGURE 5-14)


TIER II — DIESEL

ITEM PART NO. DESCRIPTION QTY


580006142 Water Separator ................................................................................................. 1
1 580006195 Filter Head ...................................................................................................... 1
2 580006198 Bolt ................................................................................................................. 1
3 580006199 Washer ........................................................................................................... 1
4 580006200 Seal ................................................................................................................ 1
5 580006201 Fuel Filter ....................................................................................................... 1
6 580006202 Seal (Bottom) ................................................................................................. 1
7 580006203 Seal (Top) ....................................................................................................... 1
8 580006204 Base ............................................................................................................... 1
9 580006205 Drain Plug .................................................................................................. 1
10 580006206 Washer .................................................................................................. 1
11 580006196 Plug ..................................................................................................................... 2
12 580006197 Washer ............................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 5-27


P14456 10-03

THROTTLE LINKAGE (FIGURE 5-15)


GASOLINE, LPG, AND DIESEL

5-28 ©2009 Yale Materials Handling Corporation B878


10-03 P14456

THROTTLE LINKAGE
GASOLINE, LPG, AND DIESEL
KEY:
A: Gasoline
B: LPG
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
1 580047920 Accelerator Pedal (Forward and Reverse Lever) (FP14456 [Page 5-
30])..................................................................................................... 1 1 1
1 524157981 Pedal Assy (Foot Directional Control Pedal) (FP14457 [Page 5-
32])..................................................................................................... 1 1 1
2 449001302 Capscrew .......................................................................................... 2 2 2
3 312850034 Strap Clamp ...................................................................................... .. .. 1
4 580046163 Throttle Cable .................................................................................... .. .. 1
4 580042074 Throttle Cable .................................................................................... 1 1 ..
5 449022013 Lockwasher ....................................................................................... .. .. 2
6 449015044 Nut ..................................................................................................... .. .. 2
7 504227203 Pin ..................................................................................................... 1 1 1
8 015416200 Cotter Pin .......................................................................................... 1 1 1
9 015414700 Cotter Pin .......................................................................................... .. .. 1
10 520082888 Pin ..................................................................................................... .. .. 1
11 580039438 Capscrew .......................................................................................... .. .. 2
12 580046447 Bracket .............................................................................................. .. .. 1
13 580042917 Drip Shield ......................................................................................... .. .. 1
14 580047919 Nut ..................................................................................................... .. .. 2

B878 ©2009 Yale Materials Handling Corporation 5-29


P14456 10-03

ACCELERATOR PEDAL AND BRACKET (FIGURE 5-16)


WITH FORWARD AND REVERSE LEVER

5-30 ©2009 Yale Materials Handling Corporation B878


10-03 P14456

ACCELERATOR PEDAL AND BRACKET


WITH FORWARD AND REVERSE LEVER

ITEM PART NO. DESCRIPTION QTY


1 504228259 Rubber Pad ......................................................................................................... 1
2 580005851 Pedal ................................................................................................................... 1
3 015414700 Cotter Pin ............................................................................................................ 1
4 449021003 Washer ............................................................................................................... 1
5 580000983 Shaft ................................................................................................................... 1
6 580005860 Rod ..................................................................................................................... 1
7 580000987 Crank .................................................................................................................. 1
8 014970800 Nut ...................................................................................................................... 2
9 449001023 Capscrew ............................................................................................................ 1
10 504071785 Washer ............................................................................................................... 2
11 580000984 Bumper ............................................................................................................... 1
12 580005862 Bracket ................................................................................................................ 1
13 518790649 Screw .................................................................................................................. 1
14 449022013 Lockwasher ......................................................................................................... 3
15 931701910 Nut ...................................................................................................................... 1
16 449015044 Nut ...................................................................................................................... 2
17 580047918 Bracket ................................................................................................................ 1
18 580000985 Spring ................................................................................................................. 1
19 580000986 Spring ................................................................................................................. 1
20 504228258 Tube Assy ........................................................................................................... 1
21 449001233 Capscrew ............................................................................................................ 1

B878 ©2009 Yale Materials Handling Corporation 5-31


P14457 10-03

ACCELERATOR PEDAL AND BRACKET (FIGURE 5-17)


FOOT DIRECTIONAL CONTROL

5-32 ©2009 Yale Materials Handling Corporation B878


10-03 P14457

ACCELERATOR PEDAL AND BRACKET


FOOT DIRECTIONAL CONTROL

ITEM PART NO. DESCRIPTION QTY


1 524136765 Foot Directional Control Pedal (FP14458 [Page 5-34])..................................... 1
2 931005916 Capscrew ............................................................................................................ 1
2 504071785 Washer ............................................................................................................... 1
3 580005854 Tube Assy ........................................................................................................... 1
4 449021003 Washer ............................................................................................................... 1
5 015414700 Cotter Pin ............................................................................................................ 1
6 580000983 Shaft ................................................................................................................... 1
7 580005860 Rod ..................................................................................................................... 1
8 449001415 Capscrew ............................................................................................................ 1
9 504226242 Washer ............................................................................................................... 1
10 015416200 Cotter Pin ............................................................................................................ 1
11 504071785 Washer ............................................................................................................... 2
12 580000984 Bumper ............................................................................................................... 1
13 580005855 Bracket ................................................................................................................ 1
14 580005858 Mount .................................................................................................................. 1
15 580005856 Spring ................................................................................................................. 1
16 580005857 Cap ..................................................................................................................... 1
17 504237211 Pin ....................................................................................................................... 1
18 449015044 Nut ...................................................................................................................... 2
18 449022013 Lockwasher ......................................................................................................... 2
19 580047918 Bracket ................................................................................................................ 1
20 580000987 Crank .................................................................................................................. 1
21 580000985 Spring ................................................................................................................. 1
22 580000986 Spring ................................................................................................................. 1
23 449015014 Nut ...................................................................................................................... 1
24 449022016 Lockwasher ......................................................................................................... 2
25 518790649 Screw .................................................................................................................. 1
26 014970800 Nut ...................................................................................................................... 2

B878 ©2009 Yale Materials Handling Corporation 5-33


P14458 10-03

FOOT DIRECTIONAL CONTROL PEDAL (FIGURE 5-18)

5-34 ©2009 Yale Materials Handling Corporation B878


10-03 P14458

FOOT DIRECTIONAL CONTROL PEDAL


ITEM PART NO. DESCRIPTION QTY
524136765 Foot Directional Control Pedal ............................................................................ 1
1 580003819 Pedal .............................................................................................................. 1
2 580003820 Bushing ...................................................................................................... 2
3 504449749 Setscrew ......................................................................................................... 2
3 501702901 Loctite ............................................................................................................. AR
4 580003821 Pin .................................................................................................................. 1
5 312850042 Strap Clamp ................................................................................................... 2
6 580003822 Spring ............................................................................................................. 1
7 580003823 Magnet ........................................................................................................... 2
7 580003824 Nut .................................................................................................................. 2
8 580003829 Screw ............................................................................................................. 6
9 580003825 Washer ........................................................................................................... 4
10 012823200 O-Ring ............................................................................................................ 8
11 580003826 Plate ............................................................................................................... 2
12 504315730 Pad ................................................................................................................. 1
13 580005847 Switch ............................................................................................................. 1
14 500552902 Lockwasher .................................................................................................... 2
14 032643500 Nut .................................................................................................................. 2
15 580003830 Retainer .......................................................................................................... 1
16 580003828 Screw ............................................................................................................. 2

B878 ©2009 Yale Materials Handling Corporation 5-35


P14458 10-03

NOTES

5-36 ©2009 Yale Materials Handling Corporation B878


SECTION 6

6 ELECTRICAL SYSTEM
CONTENTS

SECTION 6
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING


DIESEL ........................................................................................................................................................ 6-26
DISTRIBUTOR ASSEMBLY
4.3L EPA COMPLIANT ............................................................................................................................... 6-24
ELECTRICAL SYSTEM
DIESEL ........................................................................................................................................................ 6-10
GASOLINE .................................................................................................................................................. 6-2
LPG ............................................................................................................................................................. 6-6
GAUGE CLUSTER .......................................................................................................................................... 6-18
INSTRUMENT PANEL .................................................................................................................................... 6-14
STARTER MOTOR
DIESEL ........................................................................................................................................................ 6-22
GASOLINE AND LPG ................................................................................................................................. 6-20
WIRE HARNESS
DIESEL ENGINE (S/N B878V01802C →) ................................................................................................. 6-46
ENGINE, GASOLINE GM 4.3L - SHEET 1 0F 2 ......................................................................................... 6-60
ENGINE, GASOLINE GM 4.3L - SHEET 2 OF 2 ........................................................................................ 6-62
ENGINE, LPG, GM 4.3L - SHEET 1 0F 2 ................................................................................................... 6-52
ENGINE, LPG, GM 4.3L - SHEET 2 OF 2 .................................................................................................. 6-54
FUEL INJECTOR ........................................................................................................................................ 6-58
INTERFACE ................................................................................................................................................ 6-50
LPG REGULATOR ...................................................................................................................................... 6-56
MAIN - DIESEL (→ S/N B878V01799C) .................................................................................................... 6-28
MAIN - DIESEL (S/N B878V01800C →) .................................................................................................... 6-30
MAIN - GASOLINE AND LPG (→ S/N B878V01799C) .............................................................................. 6-34
MAIN - GASOLINE AND LPG (S/N B878V01800C →) .............................................................................. 6-38
NEUTRAL START WITH DIRECTIONAL CONTROL PEDAL - GASOLINE AND LPG .............................. 6-41
NEUTRAL START, FORWARD AND REVERSE LEVER - GASOLINE AND LPG .................................... 6-42
OPERATOR PRESENCE SYSTEM (S/N B878V01936C →) .................................................................... 6-64
WIRE HARNESS (ENGINE)
DIESEL ........................................................................................................................................................ 6-44

B878 ©2009 Yale Materials Handling Corporation 6-1


P14937 12-03

ELECTRICAL SYSTEM (FIGURE 6-1)


GASOLINE

6-2 ©2009 Yale Materials Handling Corporation B878


12-03 P14937

ELECTRICAL SYSTEM
GASOLINE

ITEM PART NO. DESCRIPTION QTY


1 580043457 Engine Control Module ....................................................................................... 1
2 580049834 Label (Fuse Holder) ............................................................................................ 1
3 580044932 Pressure Switch .................................................................................................. 1
4 504450740 Connector Body .................................................................................................. 2
5 580006529 Wire Harness (Foot Directional Control Pedal) ................................................... 1
5 b 580063423 Wire Harness (Forward/Reverse Lever) ............................................................. 1
6 580046998 Wire Harness (Injector) (FP15607 [Page 6-58])................................................ 1
7 504261792 Strap (Alternator) ................................................................................................ 1
8 580049229 Capscrew ............................................................................................................ 1
9 580049556 Sensor (Oxygen) ................................................................................................. 1
10 580026829 Alternator ............................................................................................................ 1
11 900011276 Sleeve ................................................................................................................. 1
12 063021100 Capscrew ............................................................................................................ 1
13 900015227 Mount .................................................................................................................. 1
14 580052913 Bracket ................................................................................................................ 1
15 920388300 Battery Hold Down (Battery Hold Down) ............................................................ 2
16 520052851 Start Battery Wet ................................................................................................ 1
17 449015002 Nut ...................................................................................................................... 2
18 449021003 Washer ............................................................................................................... 2
19 449022018 Washer ............................................................................................................... 2
20 505972506 Cap ..................................................................................................................... 2
21 520038885 Battery Hold Down .............................................................................................. 1
22 580060863 Boot .................................................................................................................... 1
23 580072434 Battery Cable (Positive) ...................................................................................... 1
23 580077576 Terminal ......................................................................................................... 1
23 580074877 Terminal ......................................................................................................... 1
23 580077577 Battery Cable (29 in.) ..................................................................................... AR
23 580003628 Wire-Bulk (36 in.) ............................................................................................ AR
23 520040889 E-Ring ............................................................................................................ 1
23 580060863 Boot ................................................................................................................ 1
24 580006456 Starter (FP14941 [Page 6-20]).......................................................................... 1
25 580006549 Battery Cable (Negative) .................................................................................... 1
26 580006548 Roll Pin ............................................................................................................... 1
27 015026400 Lockwasher ......................................................................................................... 2
28 203148100 Capscrew ............................................................................................................ 2
29 900010298 Boot .................................................................................................................... 1
30 580006547 Spacer ................................................................................................................ 1
31 505970574 Washer ............................................................................................................... 2
32 900012209 Spacer ................................................................................................................ 1
33 502097911 Locknut ............................................................................................................... 1
34 580046997 Wire Harness (Main Engine) ............................................................................... 1
35 580006561 Wire Harness (Neutral Start) (FP14947 [Page 6-41])........................................ 1
35 a 580006571 Wire Harness (Neutral Start) (Forward/Reverse Shift Lever) (FP14948 [Page
6-42])................................................................................................................... 1
36 312850032 Strap Clamp ........................................................................................................ 1
37 580006528 Wire .................................................................................................................... 2
38 449021006 Washer ............................................................................................................... 1
39 449001023 Capscrew ............................................................................................................ 2
40 449022013 Lockwasher ......................................................................................................... 2
41 940400909 Washer ............................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-3


P14937 12-03

ELECTRICAL SYSTEM
GASOLINE

ITEM PART NO. DESCRIPTION QTY


42 518793603 Strap ................................................................................................................... 1
43 580042179 Wire Harness (Interface) (FP15630 [Page 6-50]).............................................. 1
44 505970552 Boot .................................................................................................................... 1
45 014939300 Nut ...................................................................................................................... 2
46 015025600 Lockwasher ......................................................................................................... 2
47 449001083 Capscrew ............................................................................................................ 2
48 937100903 Nut ...................................................................................................................... 2
49 449022019 Lockwasher ......................................................................................................... 2
50 580023275 Breaker (50 Amp) ............................................................................................... 1
50 015025600 Lockwasher .................................................................................................... 2
50 014939300 Nut .................................................................................................................. 2
51 580036662 Capscrew ............................................................................................................ 4
52 580007715 Spacer ................................................................................................................ 4
53 580026621 Nut ...................................................................................................................... 4
54 580049230 Bracket ................................................................................................................ 1

FOOTNOTES:
a → S/N B878V01935C b S/N B878V01936C →

6-4 ©2009 Yale Materials Handling Corporation B878


12-03 P14937

NOTES

B878 ©2009 Yale Materials Handling Corporation 6-5


P15631 12-03

ELECTRICAL SYSTEM (FIGURE 6-2)


LPG

6-6 ©2009 Yale Materials Handling Corporation B878


12-03 P15631

ELECTRICAL SYSTEM
LPG

ITEM PART NO. DESCRIPTION QTY


1 580049359 Wire Harness (Main Engine) (FP15604 [Page 6-52], FP15605 [Page 6-
54])....................................................................................................................... 1
2 580049834 Label (Fuse Holder) ............................................................................................ 1
3 580044932 Pressure Switch .................................................................................................. 1
4 504450740 Connector Body .................................................................................................. 2
5 580006529 Wire Harness (Foot Directional Control Pedal) ................................................... 1
5 b 580063423 Wire Harness (Forward/Reverse Lever) ............................................................. 1
6 580048449 Wire Harness (LPG Regulator) (FP15606 [Page 6-56]).................................... 1
7 580049229 Capscrew ............................................................................................................ 1
8 504261792 Strap (Alternator) ................................................................................................ 1
9 580049556 Sensor (Oxygen) ................................................................................................. 1
10 580026829 Alternator ............................................................................................................ 1
10 900015227 Mount (Alternator) ............................................................................................... 1
11 900011276 Sleeve ................................................................................................................. 1
12 063021100 Capscrew ............................................................................................................ 1
13 580052913 Bracket ................................................................................................................ 1
14 520052851 Start Battery Wet ................................................................................................ 1
15 920388300 Battery Hold Down (Battery Hold Down) ............................................................ 2
16 520038885 Battery Hold Down .............................................................................................. 1
17 449015002 Nut ...................................................................................................................... 1
18 449022018 Washer ............................................................................................................... 1
19 449021003 Washer ............................................................................................................... 2
20 505972506 Cap ..................................................................................................................... 2
21 580060863 Boot .................................................................................................................... 1
22 580006549 Battery Cable (Negative) .................................................................................... 1
23 580072310 Battery Cable (Positive) ...................................................................................... 1
23 580074877 Terminal ......................................................................................................... 2
23 580077578 Battery Cable (27.50 in.) ................................................................................ AR
24 580006456 Starter ................................................................................................................. 1
25 580048955 Wire Harness (Disconnect Switch to Alternator) ................................................. 1
26 505970574 Washer ............................................................................................................... 2
27 900012209 Spacer ................................................................................................................ 1
28 502097911 Locknut ............................................................................................................... 1
29 580006547 Spacer ................................................................................................................ 1
30 900010298 Boot .................................................................................................................... 1
31 015026400 Lockwasher ......................................................................................................... 2
32 203148100 Capscrew ............................................................................................................ 2
33 580006548 Roll Pin ............................................................................................................... 1
34 580008335 Wire Stop ............................................................................................................ 1
35 580039573 Battery Cable (Disconnect Switch) ..................................................................... 1
36 580053912 Bracket ................................................................................................................ 1
37 449001412 Capscrew ............................................................................................................ 1
38 449015002 Nut ...................................................................................................................... 2
39 449022018 Washer ............................................................................................................... 2
40 580008339 Push-Pull Cable .................................................................................................. 1
40 580008336 Clamp ................................................................................................................. 1
41 449015014 Nut ...................................................................................................................... 2
42 449022016 Lockwasher ......................................................................................................... 2
43 449021001 Washer ............................................................................................................... 2
44 580008338 Label (Battery Switch) ......................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-7


P15631 12-03

ELECTRICAL SYSTEM
LPG

ITEM PART NO. DESCRIPTION QTY


45 449021006 Washer ............................................................................................................... 1
46 940400909 Washer ............................................................................................................... 1
47 505976537 Boot .................................................................................................................... 2
48 580008334 Switch ................................................................................................................. 1
49 518793603 Strap ................................................................................................................... 1
50 312850032 Strap Clamp ........................................................................................................ 1
51 580006528 Wire .................................................................................................................... 2
52 580048531 Wire Harness (Disconnect to Circuit Breaker) .................................................... 1
53 580006561 Wire Harness (Neutral Start) (FP14947 [Page 6-41])........................................ 1
53 a 580006571 Wire Harness (Neutral Start) (Forward/Reverse Shift Lever) (FP14948 [Page
6-42])................................................................................................................... 1
54 580042179 Wire Harness (Interface) ..................................................................................... 1
55 505970552 Boot .................................................................................................................... 1
56 014939300 Nut ...................................................................................................................... 2
57 015025600 Lockwasher ......................................................................................................... 2
58 449001083 Capscrew ............................................................................................................ 2
59 449022019 Lockwasher ......................................................................................................... 2
60 937100903 Nut ...................................................................................................................... 2
61 580023275 Breaker (50 Amp) ............................................................................................... 1
62 580036662 Capscrew ............................................................................................................ 4
63 580007715 Spacer ................................................................................................................ 4
64 580026621 Nut ...................................................................................................................... 4
65 580049230 Bracket ................................................................................................................ 1
66 580043068 Engine Control Module ....................................................................................... 1

FOOTNOTES:
a → S/N B878V01935C b S/N B878V01936C →

6-8 ©2009 Yale Materials Handling Corporation B878


12-03 P15631

NOTES

B878 ©2009 Yale Materials Handling Corporation 6-9


P14938 12-03

ELECTRICAL SYSTEM (FIGURE 6-3)


DIESEL

6-10 ©2009 Yale Materials Handling Corporation B878


12-03 P14938

ELECTRICAL SYSTEM
DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580049230 Bracket ................................................................................................................ 1
2 449001410 Capscrew ............................................................................................................ 1
3 449021002 Washer ............................................................................................................... 1
4 520038864 Nut ...................................................................................................................... 1
5 580036662 Capscrew ............................................................................................................ 4
6 580007715 Spacer ................................................................................................................ 4
7 580026621 Nut ...................................................................................................................... 5
8 580049011 Capscrew ............................................................................................................ 6
9 580048948 Label (Relay Lift Pump) ...................................................................................... 1
10 580048952 Label (Relay Glow Plug) ..................................................................................... 1
11 580048951 Label (Relay Starter Solenoid) ............................................................................ 1
12 504225257 Nut ...................................................................................................................... 6
13 580001621 Relay ................................................................................................................... 3
14 931001910 Capscrew ............................................................................................................ 2
15 580038355 Capscrew ............................................................................................................ 2
16 580043453 Buss Bar (100 Amp) ........................................................................................... 1
17 580047919 Nut ...................................................................................................................... 8
18 580046396 Clamp ................................................................................................................. 1
19 449001023 Capscrew ............................................................................................................ 1
20 449022013 Lockwasher ......................................................................................................... 3
21 449021006 Washer ............................................................................................................... 1
22 580006528 Wire .................................................................................................................... 2
23 940400909 Washer ............................................................................................................... 1
24 580060863 Boot .................................................................................................................... 1
25 580040352 Battery Cable ...................................................................................................... 1
26 580006522 Battery Cable ...................................................................................................... 1
27 520052851 Start Battery Wet ................................................................................................ 2
27 580006519 Start Battery Wet (Wet) (Optional) ...................................................................... 2
27 580006520 Start Battery Dry (Dry) (Optional) ....................................................................... 2
28 520038885 Battery Hold Down .............................................................................................. 2
29 505972506 Cap ..................................................................................................................... 4
30 449015002 Nut ...................................................................................................................... 4
31 449022018 Washer ............................................................................................................... 4
32 449021003 Washer ............................................................................................................... 5
33 920388300 Battery Hold Down (Battery Hold Down) ............................................................ 4
34 580006529 Wire Harness (Foot Directional Control Pedal) ................................................... 1
34 b 580063423 Wire Harness (Forward/Reverse Lever) ............................................................. 1
35 504450740 Connector Body .................................................................................................. 2
36 580008982 Wire Harness (Neutral Start) .............................................................................. 1
36 a 580006544 Wire Harness (Neutral Start) (Forward and Reverse Lever) .............................. 1
37 580042177 Wire Harness (Engine) (FP14950 [Page 6-44])................................................. 1
38 312850032 Strap Clamp ........................................................................................................ 4
39 580003591 Temperature Sender ........................................................................................... 1
40 505970592 Sealant ................................................................................................................ AR
41 505970529 Clamp ................................................................................................................. 2
42 504233298 Clamp ................................................................................................................. 2
43 520042831 Adhesive ............................................................................................................. AR
44 580046503 Starter (FP14942 [Page 6-22]).......................................................................... 1
45 449015112 Locknut ............................................................................................................... 1
46 505976537 Boot .................................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-11


P14938 12-03

ELECTRICAL SYSTEM
DIESEL

ITEM PART NO. DESCRIPTION QTY


47 059719100 Capscrew ............................................................................................................ 3
48 015026400 Lockwasher ......................................................................................................... 3
49 900003231 Clamp ................................................................................................................. 4
50 580003615 Nut ...................................................................................................................... 1
51 504236269 Clamp ................................................................................................................. 5
52 900010287 Pressure Sender ................................................................................................. 1
53 580003213 Pressure Switch .................................................................................................. 1
54 500370902 Fitting .................................................................................................................. 1
55 580015911 Fitting (Adapter) .................................................................................................. 1
56 580026830 Alternator ............................................................................................................ 1
57 580049229 Capscrew ............................................................................................................ 1
58 518790687 Washer ............................................................................................................... 1
59 449015002 Nut ...................................................................................................................... 2
60 940400907 Washer ............................................................................................................... 2
61 449001029 Capscrew ............................................................................................................ 1
62 580006881 V-Belt .................................................................................................................. 1
63 504075796 Clamp ................................................................................................................. 2
64 580037179 Capscrew ............................................................................................................ 4
65 580049011 Capscrew ............................................................................................................ 2
66 580045112 Clamp ................................................................................................................. 1
67 449021001 Washer ............................................................................................................... 1
68 449001046 Capscrew ............................................................................................................ 1
69 940600907 Washer ............................................................................................................... 6
70 940004903 Washer ............................................................................................................... 4
71 937100903 Nut ...................................................................................................................... 2
72 580047714 Capscrew ............................................................................................................ 2
73 580060864 Boot .................................................................................................................... 1

FOOTNOTES:
a → S/N B878V01935C b S/N B878V01936C →

6-12 ©2009 Yale Materials Handling Corporation B878


12-03 P14938

NOTES

B878 ©2009 Yale Materials Handling Corporation 6-13


P14939 12-03

INSTRUMENT PANEL (FIGURE 6-4)

6-14 ©2009 Yale Materials Handling Corporation B878


12-03 P14939

INSTRUMENT PANEL
ITEM PART NO. DESCRIPTION QTY
1 ab 580006539 Instrument Cluster -Gas and Diesel (RH) (FP14940 [Page 6-18]).................... 1
1 ab 580006562 Instrument Cluster -Gas (RH) (FP14940 [Page 6-18])...................................... 1
1 c 580048749 Instrument Cluster (LPG) (RH) (FP14940 [Page 6-18]).................................... 1
1 c 580002740 Instrument Cluster (RH), (Optional) (FP14940 [Page 6-18])............................. 1
2 449001272 Capscrew ............................................................................................................ 4
3 504240838 Ignition Switch ..................................................................................................... 1
3 504240712 Key ................................................................................................................. 1
4 abc 580002436 Instrument Cluster (LH) (FP14940 [Page 6-18])................................................ 1
5 504231279 Screw .................................................................................................................. 8
6 505972528 Fuse (5 Amp) ...................................................................................................... 2
7 580005693 Fuse (15 Amp) .................................................................................................... 2
8 449001272 Capscrew ............................................................................................................ 4
9 449015002 Nut ...................................................................................................................... 8
10 449022018 Washer ............................................................................................................... 8
11 016337000 Washer ............................................................................................................... 6
12 580006533 Bezel ................................................................................................................... 1
13 580006534 Nut ...................................................................................................................... 2
14 940400907 Washer ............................................................................................................... 6
15 940400907 Washer ............................................................................................................... 6
16 580006535 Relay ................................................................................................................... 1
17 e 580006563 Wire Harness (Main) (Gasoline and LPG) (FP14945 [Page 6-28])................... 1
17 f 580056790 Wire Harness (Main) (Gasoline and LPG) .......................................................... 1
17 e 580038915 Wire Harness (Main) (Diesel) (FP14946 [Page 6-34])....................................... 1
17 f 580056789 Wire Harness (Main) (Diesel) ............................................................................. 1
18 505972534 Cover .................................................................................................................. 1
19 505972520 Cover (Cover) ..................................................................................................... 1
20 580006564 Bracket ................................................................................................................ 1
21 504225252 Plug ..................................................................................................................... 4
22 449001014 Screw .................................................................................................................. 1
23 580006538 Panel (LH) ........................................................................................................... 1
24 504226242 Washer ............................................................................................................... 1
25 449022016 Lockwasher ......................................................................................................... 3
26 449015014 Nut ...................................................................................................................... 2
27 059716300 Capscrew ............................................................................................................ 1
28 015026200 Lockwasher ......................................................................................................... 1
29 580002707 Retainer (Retainer) ............................................................................................. 1
30 060023500 Clamp ................................................................................................................. 1
31 a 580003245 Switch (Momentary) ............................................................................................ 1
32 a 580003455 Fuse (20 Amp) .................................................................................................... 1
33 a 580006540 Wire Harness ...................................................................................................... 1
34 a 580006541 Label (Diesel Fuses) ........................................................................................... 1
35 a 312850032 Strap Clamp ........................................................................................................ 3
36 bc 580003481 Plug ..................................................................................................................... 1
37 bc 580006565 Label ................................................................................................................... 1
38 e 580031711 Horn .................................................................................................................... 1
38 f 580039661 Horn .................................................................................................................... 1
38 f 580056866 Bracket ................................................................................................................ 1
39 449021006 Washer ............................................................................................................... AR
41 d 021197300 Nut ...................................................................................................................... 2
42 d 502632902 Screw .................................................................................................................. 2
43 d 580032494 Washer ............................................................................................................... 2

B878 ©2009 Yale Materials Handling Corporation 6-15


P14939 12-03

INSTRUMENT PANEL
ITEM PART NO. DESCRIPTION QTY
44 d 580006530 Spacer ................................................................................................................ 1
45 d 580006531 Switch (Park Brake) ............................................................................................ 1
46 580006537 Instrument Panel (RH) ........................................................................................ 1
47 c 580006458 Governor Controller (2500 RPM) (Standard) ...................................................... 1
48 c 930102908 Capscrew ............................................................................................................ 2
49 c 016103300 Washer ............................................................................................................... 4
50 c 449022021 Washer ............................................................................................................... 2
51 c 937100904 Nut ...................................................................................................................... 2
52 c 580006590 Wire Harness (Governor) .................................................................................... 1
53 c 312850042 Strap Clamp ........................................................................................................ 1
54 c 449001013 Capscrew ............................................................................................................ 1
55 c 449015014 Nut ...................................................................................................................... 1
56 c 940400908 Washer ............................................................................................................... 1
57 c 449022016 Lockwasher ......................................................................................................... 1
58 c 580006591 Clamp ................................................................................................................. 1
59 c 449021001 Washer ............................................................................................................... 1
60 c 449015135 Nut ...................................................................................................................... 1
61 449015014 Nut ...................................................................................................................... 2
62 505970553 Capscrew ............................................................................................................ 2
63 016337000 Washer ............................................................................................................... 2
64 580005693 Fuse (15 Amp) .................................................................................................... 1
65 580006532 Wire .................................................................................................................... 1
66 500552901 Lockwasher ......................................................................................................... 1
67 bc 900010277 Fuse (7.5 Amp) ................................................................................................... 1
68 bc 505972550 Fuse Holder ........................................................................................................ 1
69 021197300 Nut ...................................................................................................................... 1
70 g 580063250 Module (Operator Presence) .............................................................................. 1
71 g 580056298 Screw .................................................................................................................. 2
72 g 580063422 Wire Harness (FP16443 [Page 6-64])............................................................... 1

FOOTNOTES:
a Diesel e → S/N B878V01799C
b Gasoline f S/N B878V01800C →
c LPG g S/N B878V01936C →
d Park Brake

6-16 ©2009 Yale Materials Handling Corporation B878


12-03 P14939

NOTES

B878 ©2009 Yale Materials Handling Corporation 6-17


P14940 12-03

GAUGE CLUSTER (FIGURE 6-5)

6-18 ©2009 Yale Materials Handling Corporation B878


12-03 P14940

GAUGE CLUSTER
KEY:
A: Right Hand Side (Gasoline)
B: Right Hand Side (Diesel)
C: Right Hand Side (LPG)
D: Left Hand Side
QTY
ITEM PART NO. DESCRIPTION A B C D
580006562 Instrument Cluster -Gas ............................................................ 1 .. .. ..
580006539 Instrument Cluster -Gas and Diesel .......................................... .. 1 .. ..
580048749 Instrument Cluster (LPG) .......................................................... .. .. 1 ..
580002436 Instrument Cluster .................................................................... .. .. .. 1
1 580003487 Bezel ..................................................................................... 1 1 .. 1
1 580002738 Bezel ..................................................................................... .. .. 1 ..
2 580006594 Fuel Gauge ........................................................................... 1 1 .. ..
3 580003497 Light Panel ............................................................................ .. .. 1 ..
3 580008355 Light Panel ............................................................................ 1 .. .. ..
4 580003490 Gasket .................................................................................. 2 2 1 2
5 580003492 Bracket ................................................................................. 2 2 1 2
6 500030902 Lockwasher .......................................................................... 6 6 3 6
7 520350804 Screw .................................................................................... 6 6 3 6
8 580003501 Connector Body .................................................................... 1 1 1 ..
9 513179801 Pin ........................................................................................ 8 6 5 3
10 015035700 Lockwasher .......................................................................... 1 1 1 ..
11 580003505 Screw .................................................................................... 1 1 1 ..
12 021197300 Nut ........................................................................................ 3 3 .. 3
13 500552901 Lockwasher .......................................................................... 3 3 .. 3
14 580003506 Bulb ...................................................................................... 4 3 4 ..
15 580003508 Terminal ................................................................................ 4 3 4 ..
16 580006595 Plug ...................................................................................... .. 1 .. ..
17 580003495 Connector Body .................................................................... .. .. .. 1
18 580003488 Hourmeter ............................................................................. .. .. .. 1
18 580017314 Hourmeter (Optional) (Without Yale Logo) ........................... .. .. .. 1
19 580003489 Temperature Gauge ............................................................. .. .. .. 1

B878 ©2009 Yale Materials Handling Corporation 6-19


P14941 12-03

STARTER MOTOR (FIGURE 6-6)


GASOLINE AND LPG

6-20 ©2009 Yale Materials Handling Corporation B878


12-03 P14941

STARTER MOTOR
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


580006456 Starter ................................................................................................................. 1
1 580006597 Yoke ............................................................................................................... 1
1 ..... Brushes ...................................................................................................... 2
2 580006598 Armature ......................................................................................................... 1
3 580006599 Ball Bearing ................................................................................................ 1
3 580006600 Ball Bearing (Optional) ............................................................................... 1
4 901966803 Ball Bearing ................................................................................................ 1
5 580006601 Clutch Assy .................................................................................................... 1
6 ..... Clutch ......................................................................................................... 1
7 ..... Bearing ....................................................................................................... 1
8 ..... Ball Bearing ................................................................................................ 1
9 ..... Shaft ........................................................................................................... 1
10 ..... Spring ......................................................................................................... 1
11 ..... Housing ...................................................................................................... 1
12 ..... Pinion Kit .................................................................................................... 1
13 580012687 Seal ............................................................................................................ 1
14 580006609 Cover .............................................................................................................. 1
15 580012384 Switch ............................................................................................................. 1
16 580012385 Kit-Terminal (M) ......................................................................................... 1
17 580006616 Kit-Terminal (C) .......................................................................................... 1
18 580006611 Plunger ....................................................................................................... 1
19 580006612 Gasket ........................................................................................................ 1
20 580006613 Cover .......................................................................................................... 1
21 580006614 Bolt (Terminal) ............................................................................................ 1
22 580006617 Ball Bearing (Optional) ................................................................................... 1
22 901377815 Ball ................................................................................................................. 1
23 580006618 Spring ............................................................................................................. 1
24 901966816 Retainer .......................................................................................................... 1
25 901377813 Roller .............................................................................................................. 5
26 901966817 Pinion ............................................................................................................. 1
27 580006620 Frame ............................................................................................................. 1
28 580006621 Bolt ................................................................................................................. 2
29 580006622 Screw ............................................................................................................. 2
30 580006623 Nut .................................................................................................................. 1
31 580006624 Screw ............................................................................................................. 2
32 901966819 Nut .................................................................................................................. 1
33 580006625 Bolt ................................................................................................................. 1
34 580006626 Washer ........................................................................................................... 1
35 580006627 Cover .............................................................................................................. 1
36 580006628 Washer ........................................................................................................... 2
37 580006629 O-Ring ............................................................................................................ 2
38 580006630 Screw ............................................................................................................. 1
39 580006631 Brush Holder .................................................................................................. 1
40 580006632 Spring ......................................................................................................... 4
41 901966801 O-Ring ............................................................................................................ 2

B878 ©2009 Yale Materials Handling Corporation 6-21


P14942 12-03

STARTER MOTOR (FIGURE 6-7)


DIESEL

6-22 ©2009 Yale Materials Handling Corporation B878


12-03 P14942

STARTER MOTOR
DIESEL

ITEM PART NO. DESCRIPTION QTY


580046503 Starter ................................................................................................................. 1
1 580010873 Yoke ............................................................................................................... 1
2 580010874 Cover .......................................................................................................... 1
3 580010875 Kit-Brush .................................................................................................... 2
4 580010876 Armature ......................................................................................................... 1
5 580010879 Ball Bearing ................................................................................................ 1
6 580010882 Bearing ....................................................................................................... 1
7 580010880 Clutch Assy .................................................................................................... 1
8 ..... Kit-Pinion .................................................................................................... 1
9 ..... Clutch Sub Assembly ................................................................................. 1
10 ..... Ball Bearing ................................................................................................ 1
11 ..... Ball Bearing ................................................................................................ 1
12 ..... Spring ......................................................................................................... 1
13 ..... Shaft ........................................................................................................... 1
14 ..... Housing .......................................................................................................... 1
15 580048550 Switch (Magnetic) ........................................................................................... 1
16 580010889 Bushing ...................................................................................................... 1
17 580010890 Brush Holder .................................................................................................. 1
18 580010891 Spring ......................................................................................................... 4
19 580048548 Frame ............................................................................................................. 1
20 580010904 Lockwasher .................................................................................................... 1
21 580006630 Screw ............................................................................................................. 1
22 580010906 Nut .................................................................................................................. 1
23 580010905 Seal ................................................................................................................ 1
24 580010903 Nut .................................................................................................................. 1
25 580010902 Cover .............................................................................................................. 1
26 580010901 Bolt ................................................................................................................. 3
27 580006628 Washer ........................................................................................................... 3
28 580006629 O-Ring ............................................................................................................ 3
29 580010895 Pinion ............................................................................................................. 1
30 580010896 Roller .............................................................................................................. 5
31 580010897 Retainer .......................................................................................................... 1
32 580010898 Retainer .......................................................................................................... 1
33 901377815 Ball ................................................................................................................. 1
34 580010894 Spring ............................................................................................................. 1
35 580048549 Bolt ................................................................................................................. 2
36 580010900 Screw ............................................................................................................. 2
41 580048553 Kit-Starter (Bolt) .................................................................................................. 1
42 580048554 Kit-Starter (Pinion) .............................................................................................. 1
43 580048555 Kit-Starter (Compression Spring) ........................................................................ 1
44 580048556 Kit-Starter (Bolt) .................................................................................................. 1

B878 ©2009 Yale Materials Handling Corporation 6-23


P14943 12-03

DISTRIBUTOR ASSEMBLY (FIGURE 6-8)


4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


580048919 Distributor Assembly ........................................................................................... 1
1 580051808 Distributor Cap ............................................................................................... 1
2 580051809 Rotor ............................................................................................................... 1
3 580048979 Kit-Gear .......................................................................................................... 1
4 900006248 Gasket ............................................................................................................ 1
5 580048980 Sensor (Cam) ................................................................................................. 1
6 580048981 Screw ............................................................................................................. 4
7 580048982 Screw .................................................................................................................. 2
8 580012858 Clamp ................................................................................................................. 1

6-24 ©2009 Yale Materials Handling Corporation B878


12-03 P14943

NOTES

B878 ©2009 Yale Materials Handling Corporation 6-25


P14944 12-03

ALTERNATOR AND MOUNTING (FIGURE 6-9)


DIESEL

6-26 ©2009 Yale Materials Handling Corporation B878


12-03 P14944

ALTERNATOR AND MOUNTING


DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580058847 Screw .................................................................................................................. 1
2 502566901 Washer ............................................................................................................... 1
3 580058763 Pulley .................................................................................................................. 1
4 580004375 Screw .................................................................................................................. 2
5 580058762 Alternator ............................................................................................................ 1
6 580004425 Nut ...................................................................................................................... 1
7 580058765 Bracket ................................................................................................................ 1
8 580004242 Screw .................................................................................................................. 1
9 580005331 Washer ............................................................................................................... 1
10 580005298 Locknut ............................................................................................................... 1
11 580058846 Washer ............................................................................................................... 1
12 580058845 Screw .................................................................................................................. 1
13 580058768 V-Belt Set (Adjusting) ......................................................................................... 1
14 580058764 Lever ................................................................................................................... 1
15 580055000 Wire Harness ...................................................................................................... 1
16 580028441 Adapter ............................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-27


P14945 12-03

WIRE HARNESS (FIGURE 6-10)


MAIN — DIESEL (→ S/N B878V01799C)

6-28 ©2009 Yale Materials Handling Corporation B878


12-03 P14945

WIRE HARNESS
MAIN – DIESEL (→ S/N B878V01799C)

ITEM PART NO. DESCRIPTION QTY


580006563 Wire Harness (Main) ........................................................................................... 1
1 505968519 Connector (Engine Harness) .......................................................................... 1
2 505968558 Connector ....................................................................................................... 1
3 505064713 Terminal (Optional) ......................................................................................... 8
3 505968568 Terminal (Socket) ........................................................................................... 8
4 520044934 Connector (Engine Harness) .......................................................................... 2
5 520044935 Seal ................................................................................................................ 2
6 520044936 Lock ................................................................................................................ 2
7 520044933 Terminal ......................................................................................................... 4
8 520044930 Connector (Engine Harness) .......................................................................... 1
9 520044931 Terminal ......................................................................................................... 1
10 520044939 Terminal ......................................................................................................... 2
11 520044940 Seal ................................................................................................................ 2
12 520044928 Terminal ......................................................................................................... 1
13 520045877 Seal ................................................................................................................ 1
14 505972550 Fuse Holder .................................................................................................... 7
15 505968560 Splice .............................................................................................................. 2
16 504231204 Heat Shrink ..................................................................................................... AR
17 505972516 Terminal ......................................................................................................... 12
18 520038827 Terminal ......................................................................................................... 4
19 505968538 Braiding .......................................................................................................... AR
20 504450740 Connector Body .............................................................................................. 1
21 506395549 Connector Body .............................................................................................. 1
22 504236265 Terminal ......................................................................................................... 8
23 505968595 Terminal ......................................................................................................... 2
24 520045875 Terminal ......................................................................................................... 2
25 504450741 Connector Body .............................................................................................. 2
26 580003431 Connector Body .............................................................................................. 1
27 513179802 Socket ............................................................................................................ 10
28 504232237 Connector Body .............................................................................................. 1
29 505968548 Conduit ........................................................................................................... AR
30 580003432 Socket ............................................................................................................ 1
31 520045874 E-Ring ............................................................................................................ 1
32 580003407 Connector Body .............................................................................................. 1
33 520044938 Connector (Neutral Start Harness) ................................................................. 1
34 520044937 Terminal ......................................................................................................... 2
35 505968569 Connector Body .............................................................................................. 1
36 504450761 Terminal ......................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-29


P15386 11-04

WIRE HARNESS (FIGURE 6-11)


MAIN — DIESEL (S/N B878V01800C →)

6-30 ©2009 Yale Materials Handling Corporation B878


11-04 P15386

WIRE HARNESS
MAIN – DIESEL (S/N B878V01800C →)

ITEM PART NO. DESCRIPTION QTY


580056789 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Engine Harness) ......................................................... 1
1 580008323 Connector Body ......................................................................................... 1
1 504450761 Terminal ..................................................................................................... 8
2 ..... Connector Assembly (Foot Directioal Control Harness) ................................. 1
2 504450740 Connector Body ......................................................................................... 1
2 504450761 Terminal ..................................................................................................... 1
3 ..... Connector Assembly (Neutral Start Harness) ................................................ 1
3 580006824 Connector Body ......................................................................................... 1
3 504450761 Terminal ..................................................................................................... 4
4 ..... Connector Assembly (Fuel Level Sender) ...................................................... 1
4 504232237 Connector Body ......................................................................................... 1
4 505968524 Terminal ..................................................................................................... 1
5 ..... Connector Assembly (Lights) ......................................................................... 1
5 505972516 Terminal ..................................................................................................... 1
6 ..... Connector Assembly (Lights) ......................................................................... 1
6 505972516 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (Horn) ........................................................................... 1
7 505972516 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (R.H. Instruments) ........................................................ 1
8 505972516 Terminal ..................................................................................................... 2
9 ..... Connector Assembly (L.H. Instruments) ........................................................ 1
9 505972516 Terminal ..................................................................................................... 1
10 580003414 Terminal (Transmission Solenoid) ...................................................................... 1
10 ..... Connector Assembly (Cab) ............................................................................ 1
10 504450741 Connector Body ......................................................................................... 1
10 505968524 Terminal ..................................................................................................... 1
11 520038827 Terminal (Park Brake Switch) ......................................................................... 4
12 ..... Connector Assembly (Horn Relay) ................................................................. 1
12 580003407 Connector Body ......................................................................................... 1
12 505968524 Terminal ..................................................................................................... 3
13 ..... Connector Assembly (Ignition Switch) ............................................................ 1
13 506395549 Connector Body ......................................................................................... 1
13 505968524 Terminal ..................................................................................................... 2
13 520045875 Terminal ..................................................................................................... 1
13 505968595 Terminal ..................................................................................................... 1
14 ..... Connector Assembly (Ignition Switch Ground) ............................................... 1
14 504450741 Connector Body ......................................................................................... 1
14 520045875 Terminal ..................................................................................................... 1
15 ..... Connector Assembly (R.H. Cluster) ............................................................... 1
15 580003431 Connector Body ......................................................................................... 1
15 513179802 Socket ........................................................................................................ 6
16 ..... Connector Assembly (Horn Button) ................................................................ 1
16 504232237 Connector Body ......................................................................................... 1
16 505968524 Terminal ..................................................................................................... 1
17 ..... Connector Assembly (L.H. Cluster) ................................................................ 1
17 580003432 Socket ........................................................................................................ 1
17 513179802 Socket ........................................................................................................ 1
18 520045874 E-Ring (Cowl Ground) .................................................................................... 1
19 ..... Connector Assembly ...................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-31


P15386 11-04

WIRE HARNESS
MAIN – DIESEL (S/N B878V01800C →)

ITEM PART NO. DESCRIPTION QTY


19 505968548 Conduit ....................................................................................................... 1
19 520052846 Terminal ..................................................................................................... 2
19 580040510 Connector Body ......................................................................................... 1

6-32 ©2009 Yale Materials Handling Corporation B878


11-04 P15386

NOTES

B878 ©2009 Yale Materials Handling Corporation 6-33


P14946 12-03

WIRE HARNESS (FIGURE 6-12)


MAIN — GASOLINE AND LPG (→ S/N B878V01799C)

6-34 ©2009 Yale Materials Handling Corporation B878


12-03 P14946

WIRE HARNESS
MAIN – GASOLINE AND LPG (→ S/N B878V01799C)

ITEM PART NO. DESCRIPTION QTY


580038915 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Engine Harness) ......................................................... 1
1 580008323 Connector Body ......................................................................................... 1
1 504450761 Terminal ..................................................................................................... 8
2 ..... Connector Assembly (Monotrol Harness) ...................................................... 1
2 504450740 Connector Body ......................................................................................... 1
3 ..... Connector Assembly (Neutral Start) ............................................................... 1
3 580006824 Connector Body ......................................................................................... 1
3 504450761 Terminal ..................................................................................................... 4
4 ..... Connector Assembly (Fuel Level Sender) ...................................................... 1
4 504232237 Connector Body ......................................................................................... 1
4 504236265 Terminal ..................................................................................................... 1
5 ..... Connector Assembly (Light Kit, Europe) ........................................................ 1
5 505972550 Fuse Holder ................................................................................................ 1
5 505972516 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (Light Kit, US and Europe) ........................................... 1
6 505972550 Fuse Holder ................................................................................................ 1
6 505972516 Terminal ..................................................................................................... 2
7 ..... Connector Assembly ...................................................................................... 1
7 505972550 Fuse Holder ................................................................................................ 3
8 505972516 Terminal (Horn) .......................................................................................... 2
9 505972516 Terminal (RH Instruments) ......................................................................... 2
10 580003414 Terminal (Transmission Solenoid) ............................................................. 1
11 505972516 Terminal (LH Instruments) ......................................................................... 1
12 ..... Connector Assembly (Cab) ............................................................................ 1
12 580008323 Connector Body ......................................................................................... 1
12 504236265 Terminal ..................................................................................................... 1
13 504236265 Terminal (Park Brake Switch) ......................................................................... 1
14 ..... Connector Assembly (Horn Relay) ................................................................. 1
14 580003407 Connector Body ......................................................................................... 1
14 504236265 Terminal ..................................................................................................... 3
15 ..... Connector Assembly (Ignition Switch) ............................................................ 1
15 506395549 Connector Body ......................................................................................... 1
16 504236265 Terminal ..................................................................................................... 2
17 520045875 Terminal ..................................................................................................... 1
18 505968595 Terminal ..................................................................................................... 1
19 ..... Connector Assembly (Ground) ....................................................................... 1
19 504450741 Connector Body ......................................................................................... 1
19 520045875 Terminal ..................................................................................................... 1
20 ..... Connector Assembly (RH Cluster) ................................................................. 1
20 506395549 Connector Body ......................................................................................... 1
20 513179802 Socket ........................................................................................................ 6
21 ..... Connector Assembly (Horn Button) ................................................................ 1
21 504232237 Connector Body ......................................................................................... 1
21 504236265 Terminal ..................................................................................................... 1
22 ..... Connector Assembly (LH Cluster) .................................................................. 1
22 580003432 Socket ........................................................................................................ 1
22 513179802 Socket ........................................................................................................ 3
23 520045874 E-Ring (Cowl Ground) .................................................................................... 1
24 ..... Connector Assembly (Horn) ........................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-35


P14946 12-03

WIRE HARNESS
MAIN – GASOLINE AND LPG (→ S/N B878V01799C)

ITEM PART NO. DESCRIPTION QTY


24 505968569 Connector Body ......................................................................................... 1
24 504236265 Terminal ..................................................................................................... 1

6-36 ©2009 Yale Materials Handling Corporation B878


12-03 P14946

NOTES

B878 ©2009 Yale Materials Handling Corporation 6-37


P19287 11-04

WIRE HARNESS (FIGURE 6-13)


MAIN — GASOLINE AND LPG (S/N B878V01800C →)

6-38 ©2009 Yale Materials Handling Corporation B878


11-04 P19287

WIRE HARNESS
MAIN – GASOLINE AND LPG (S/N B878V01800C →)

ITEM PART NO. DESCRIPTION QTY


580056790 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Engine Harness) ......................................................... 1
1 505968519 Connector ....................................................................................................... 1
1 505968558 Connector ....................................................................................................... 1
1 505968566 Plug ............................................................................................................ 1
1 505968568 Terminal (Socket) ....................................................................................... 7
2 ..... Connector Assembly (Engine Harness) ......................................................... 1
2 520044934 Connector ................................................................................................... 1
2 730065701 End Head ................................................................................................... 1
2 520044936 Lock ............................................................................................................ 1
2 520044933 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (Engine Harness) ......................................................... 1
3 520044931 Terminal ..................................................................................................... 1
3 520044930 Connector ................................................................................................... 1
3 520044939 Terminal ..................................................................................................... 2
3 520044940 Seal ............................................................................................................ 2
3 520044928 Terminal ..................................................................................................... 1
3 520045877 Seal ............................................................................................................ 1
4 ..... Connector Assembly (Foot Directional Control Harness) ............................... 1
4 504450740 Connector Body ......................................................................................... 1
4 504450761 Terminal ..................................................................................................... 1
5 ..... Connector Assembly ...................................................................................... 1
5 504232237 Connector Body .............................................................................................. 1
5 504236265 Terminal ..................................................................................................... 1
6 ..... Connector Assembly (Transmission Solenoid Fuse) ..................................... 1
6 505972516 Terminal ..................................................................................................... 1
6 580003414 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (R.H. Instrument Fuse) ................................................. 1
7 505972516 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (Horn Fuse) .................................................................. 1
8 505972516 Terminal ..................................................................................................... 2
9 ..... Connector Assembly (Light Kit Fuse) ............................................................. 1
9 505972516 Terminal ..................................................................................................... 1
10 ..... Connector Assembly (Light Kit Fuse) ............................................................. 1
10 505972516 Terminal ..................................................................................................... 1
11 ..... Connector Assembly (ECM) ........................................................................... 1
11 505972516 Terminal ..................................................................................................... 2
12 ..... Connector Assembly (Injectors) ..................................................................... 1
13 ..... Connector Assembly (Cab) ............................................................................ 1
13 504450741 Connector Body ......................................................................................... 1
13 505972516 Terminal ..................................................................................................... 2
13 504236265 Terminal ..................................................................................................... 1
14 520038827 Terminal (Park Brake Switch) ......................................................................... 4
15 ..... Connector Assembly (Horn Relay) ................................................................. 1
15 580003407 Connector Body ......................................................................................... 1
15 504236265 Terminal ..................................................................................................... 3
16 ..... Connector Assembly (IgnitionSwitch) ............................................................. 1
16 506395549 Connector Body ......................................................................................... 1
16 504236265 Terminal ..................................................................................................... 2
16 520045875 Terminal ..................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-39


P19287 11-04

WIRE HARNESS
MAIN – GASOLINE AND LPG (S/N B878V01800C →)

ITEM PART NO. DESCRIPTION QTY


16 505968595 Terminal ..................................................................................................... 2
17 ..... Connector Assembly (IgnitionSwitch Ground) ................................................ 1
17 504450741 Connector Body ......................................................................................... 1
17 520045875 Terminal ..................................................................................................... 1
18 ..... Connector Assembly (R.H. Cluster) ............................................................... 1
18 580003431 Connector Body ......................................................................................... 1
18 513179802 Socket ........................................................................................................ 7
19 ..... Connector Assembly (Horn Button) ................................................................ 1
19 504232237 Connector Body ......................................................................................... 1
19 504236265 Terminal ..................................................................................................... 1
20 ..... Connector Assembly (L.H. Cluster) ................................................................ 1
20 580003432 Socket ........................................................................................................ 1
20 513179802 Socket ........................................................................................................ 3
21 520045874 E-Ring (Cowl Ground) .................................................................................... 1
22 ..... Connector Assembly (Horn) ........................................................................... 1
22 580040510 Connector Body ......................................................................................... 1
22 520052846 Terminal ..................................................................................................... 2
23 ..... Connector Assembly (Neutral Start Harness) ................................................ 1
23 520044938 Connector ................................................................................................... 1
23 520044937 Terminal ..................................................................................................... 2
24 ..... Connector Assembly (Neutral Start Harness) ................................................ 1
24 520044934 Connector ................................................................................................... 1
24 520044935 Seal ............................................................................................................ 1
24 520044936 Lock ............................................................................................................ 1
24 520044933 Terminal ..................................................................................................... 2

6-40 ©2009 Yale Materials Handling Corporation B878


12-03 P14947

WIRE HARNESS (FIGURE 6-14)


NEUTRAL START WITH DIRECTIONAL CONTROL PEDAL — GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


580006561 Wire Harness (Neutral Start) .............................................................................. 1
1 520044934 Connector (Frame Harness) ........................................................................... 1
2 520044935 Seal ................................................................................................................ 1
3 520044936 Lock ................................................................................................................ 1
4 520044933 Terminal ......................................................................................................... 2
5 520044938 Connector (Frame Harness) ........................................................................... 1
6 520044937 Terminal ......................................................................................................... 1
7 505968538 Braiding .......................................................................................................... AR
8 505968517 Conduit ........................................................................................................... AR
9 520045064 Connector Body .............................................................................................. 2
10 505968524 Terminal ......................................................................................................... 3
11 580003433 Terminal ......................................................................................................... 1
12 504450741 Connector Body .............................................................................................. 1
13 504236265 Terminal ......................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-41


P14948 12-03

WIRE HARNESS (FIGURE 6-15)


NEUTRAL START, FORWARD AND REVERSE LEVER — GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


580006571 Wire Harness (Neutral Start) .............................................................................. 1
1 520044934 Connector (Frame Harness) ........................................................................... 1
2 520044935 Seal ................................................................................................................ 1
3 520044936 Lock ................................................................................................................ 1
4 520044933 Terminal ......................................................................................................... 1
5 520044932 Seal ................................................................................................................ 1
6 520044938 Connector (Frame Harness) ........................................................................... 1
7 520044937 Terminal ......................................................................................................... 2
8 520045064 Connector Body .............................................................................................. 1
9 505968524 Terminal ......................................................................................................... 2
10 505968538 Braiding .......................................................................................................... AR
11 505968517 Conduit ........................................................................................................... AR
12 504236265 Terminal ......................................................................................................... 1
13 504450741 Connector Body .............................................................................................. 1

6-42 ©2009 Yale Materials Handling Corporation B878


12-03 P14948

NOTES

B878 ©2009 Yale Materials Handling Corporation 6-43


P14950 12-03

WIRE HARNESS (ENGINE) (FIGURE 6-16)


DIESEL

6-44 ©2009 Yale Materials Handling Corporation B878


12-03 P14950

WIRE HARNESS (ENGINE)


DIESEL

ITEM PART NO. DESCRIPTION QTY


580042177 Wire Harness (Engine) ....................................................................................... 1
1 504060749 E-Ring (Lift Pump Negative) ........................................................................... 1
2 520045874 E-Ring ............................................................................................................ 7
3 504070720 E-Ring ............................................................................................................ 3
4 580005611 Ring Terminal (Lift Pump Positive) ................................................................. 1
5 520038836 E-Ring ............................................................................................................ 2
6 520040889 E-Ring (Bus Bar #2) ....................................................................................... 1
7 504450741 Connector Body .............................................................................................. 2
8 504450742 Connector Body (Thermo Start Harness) ....................................................... 1
9 580006524 Connector Body (Main Harness) .................................................................... 1
10 520038827 Terminal (Relays) ........................................................................................... 6
11 580003423 Terminal (Female) .......................................................................................... 2
12 580049232 E-Ring (Bus Bar #3) ....................................................................................... 1
13 505968556 Connector Body (Water Temperature Sender) .............................................. 1
14 504288740 Connector (Alternator) .................................................................................... 1
15 520044938 Connector (Lift Pump Fuse) ........................................................................... 1
16 520045803 Connector (Oil Pressure Sender) ................................................................... 1
17 580034615 E-Ring ............................................................................................................ 2
18 520045075 Connector Body (Glow Plug) .......................................................................... 1
19 580010738 Connector Body .............................................................................................. 2
20 580022879 E-Ring ............................................................................................................ 2
21 504450761 Terminal ......................................................................................................... 2
22 504236265 Terminal ......................................................................................................... 9
23 505968524 Terminal ......................................................................................................... 1
24 504288741 Terminal ......................................................................................................... 2
25 520044937 Terminal ......................................................................................................... 1
26 580000534 Terminal ......................................................................................................... 1
27 520045076 Terminal (Socket) ........................................................................................... 1
28 580043655 Terminal ......................................................................................................... 4
29 520045804 Terminal ......................................................................................................... 2
30 520045805 Seal ................................................................................................................ 2
31 520045806 Terminal ......................................................................................................... 1
32 505968535 Connector ....................................................................................................... 1
33 580010739 Cover (With Seal) ........................................................................................... 2
34 900010278 Cover .............................................................................................................. 1
35 505968565 Heat Shrink ..................................................................................................... AR
36 ..... Conduit ........................................................................................................... AR
37 580034616 Seal ................................................................................................................ 4
38 580003433 Terminal ......................................................................................................... 1
39 505976537 Boot ................................................................................................................ 1
40 505970552 Boot ................................................................................................................ 12
41 580006543 Boot ................................................................................................................ 2

B878 ©2009 Yale Materials Handling Corporation 6-45


P17565 07-06

WIRE HARNESS (FIGURE 6-17)


DIESEL ENGINE (S/N B878V01802C →)

6-46 ©2009 Yale Materials Handling Corporation B878


07-06 P17565

WIRE HARNESS
DIESEL ENGINE (S/N B878V01802C →)

ITEM PART NO. DESCRIPTION QTY


580053073 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Lift Pump Oil Pressure) ............................................... 1
1 520045803 Connector ................................................................................................... 1
1 520045804 Terminal ..................................................................................................... 2
1 520045806 Terminal ..................................................................................................... 2
1 520045805 Seal ............................................................................................................ 2
2 580006543 Boot ................................................................................................................ 2
3 580022879 E-Ring ............................................................................................................ 2
4 580003423 Terminal (Female) .......................................................................................... 2
5 ..... Connector Assembly (Water Temp Sender) .................................................. 1
5 505968556 Connector Body ......................................................................................... 1
5 505968524 Terminal ..................................................................................................... 1
6 ..... Connector Assembly (Oil Pressure Sender) .................................................. 1
6 504450741 Connector Body ......................................................................................... 1
6 504236265 Terminal ..................................................................................................... 1
7 580034540 Connector Body .............................................................................................. 6
8 505970552 Boot ................................................................................................................ 6
9 520045874 E-Ring ............................................................................................................ 6
10 ..... Connector Assembly (Glow Plug Fuse) ......................................................... 1
10 580010738 Connector Body ......................................................................................... 1
10 580043655 Terminal ..................................................................................................... 2
10 580034616 Seal ............................................................................................................ 1
10 580010739 Cover (With Seal) ....................................................................................... 1
10 580014386 Fuse (60 Amp) ........................................................................................... 1
11 520038836 E-Ring ............................................................................................................ 1
12 505970552 Boot ................................................................................................................ 6
13 580005611 Ring Terminal ................................................................................................. 1
14 504060749 E-Ring ............................................................................................................ 1
15 580049232 E-Ring ............................................................................................................ 1
16 520040889 E-Ring ............................................................................................................ 1
17 520038836 E-Ring ............................................................................................................ 1
18 ..... Connector Assembly (Alternator Fuse) .......................................................... 1
18 580010738 Connector Body ......................................................................................... 1
18 580043655 Terminal ..................................................................................................... 2
18 580034616 Seal ............................................................................................................ 2
18 580010739 Cover (With Seal) ....................................................................................... 1
18 580014386 Fuse (60 Amp) ........................................................................................... 1
19 ..... Connector Assembly (Thermo Start Harness) ............................................... 1
19 504450742 Connector Body ......................................................................................... 1
19 504450761 Terminal ..................................................................................................... 2
20 ..... Connector Assembly (Lift Pump Fuse) ........................................................... 1
20 520044938 Connector ................................................................................................... 1
20 520044937 Terminal ..................................................................................................... 2
20 900010278 Cover .......................................................................................................... 1
20 505972555 Fuse (10 Amp) ........................................................................................... 1
21 ..... Connector Assembly (Main Wire Harness) .................................................... 1
21 580006524 Connector Body ......................................................................................... 1
21 504236265 Terminal ..................................................................................................... 8
22 580034615 E-Ring ............................................................................................................ 2
23 504288740 Connector (Alternator) .................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-47


P17565 07-06

WIRE HARNESS
DIESEL ENGINE (S/N B878V01802C →)

ITEM PART NO. DESCRIPTION QTY


23 504288741 Terminal ..................................................................................................... 2
24 520045874 E-Ring ............................................................................................................ 1
24 505970552 Boot ................................................................................................................ 1
25 504070720 E-Ring ............................................................................................................ 1
26 ..... Connector Assembly (Glow Plug) .................................................................. 1
26 520045075 Connector Body ......................................................................................... 1
26 520045076 Terminal (Socket) ....................................................................................... 1

6-48 ©2009 Yale Materials Handling Corporation B878


07-06 P17565

NOTES

B878 ©2009 Yale Materials Handling Corporation 6-49


P15630 11-04

WIRE HARNESS (FIGURE 6-18)


INTERFACE

6-50 ©2009 Yale Materials Handling Corporation B878


11-04 P15630

WIRE HARNESS
INTERFACE

ITEM PART NO. DESCRIPTION QTY


580042179 Wire Harness (Interface) ..................................................................................... 1
1 520040889 E-Ring ............................................................................................................ 1
2 505968556 Connector Body .............................................................................................. 1
3 580042028 Connector ....................................................................................................... 1
4 520045805 Seal ................................................................................................................ 1
5 580027612 Plug ................................................................................................................ 17
6 580023152 Connector Body (Male) .................................................................................. 7
7 580045480 Connector ....................................................................................................... 1
8 580049324 Clip ................................................................................................................. 3
9 580025803 Housing .......................................................................................................... 1
10 580023948 Lock ................................................................................................................ 1
11 580042026 Connector ....................................................................................................... 1
12 580042027 Lock ................................................................................................................ 1
13 520045077 Connector ....................................................................................................... 1
14 520044931 Terminal ......................................................................................................... 1
15 520045820 Seal ................................................................................................................ 1
16 504288747 Terminal ......................................................................................................... 2
17 520045819 Terminal ......................................................................................................... 1
18 580046700 Seal ................................................................................................................ 2
19 505972593 Connector ....................................................................................................... 1
20 505968514 Terminal (Pin) ................................................................................................. 5
21 505968566 Plug ................................................................................................................ 3
22 505972507 Connector ....................................................................................................... 1
23 520044938 Connector ....................................................................................................... 1
24 520044937 Terminal ......................................................................................................... 2
25 580033852 Connector ....................................................................................................... 1
26 504288741 Terminal ......................................................................................................... 2
27 505968524 Terminal ......................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-51


P15604 11-04

WIRE HARNESS (FIGURE 6-19)


ENGINE, LPG, GM 4.3L — SHEET 1 0F 2

6-52 ©2009 Yale Materials Handling Corporation B878


11-04 P15604

WIRE HARNESS
ENGINE, LPG, GM 4.3L – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


580049359 Wire Harness (Main Engine) ............................................................................... 1
1 520038807 Fuse (50 Amp) ................................................................................................ 1
2 580025567 Fuse (5 Amp) .................................................................................................. 1
3 580052071 Relay (Power and Fuel Pump) ....................................................................... 2
4 580052073 Cover (Fuse Box Bottom) ............................................................................... 1
4 580052233 Cover (Bottom-Fuse Box) (Alternate Part) ..................................................... 1
5 580052072 Cover (Fuse Box Top) .................................................................................... 1
5 580052235 Cover (Top-Fuse Block) (Alternate Part) ........................................................ 1
6 580052070 Relay (Starter) ................................................................................................ 1
7 580025570 Fuse (15 Amp) ................................................................................................ 2
8 580036575 Fuse (20 Amp) ................................................................................................ 1
9 520037898 Connector ....................................................................................................... 1
10 580044131 Connector ....................................................................................................... 1
11 505968505 Seal ................................................................................................................ 5
12 504288730 Seal ................................................................................................................ 3
13 580052076 Clip ................................................................................................................. 1
14 580044133 Connector ....................................................................................................... 1
15 520045805 Seal ................................................................................................................ 20
16 580052069 Spacer ............................................................................................................ 1
17 580000545 Plug ................................................................................................................ 1
18 580027612 Plug ................................................................................................................ 4
19 580023948 Lock ................................................................................................................ 1
20 580041462 Connector ....................................................................................................... 1
21 580045480 Connector ....................................................................................................... 1
22 580052155 Ring Terminal ................................................................................................. 2
23 580052150 Boot ................................................................................................................ 1
24 580052152 Ring Terminal ................................................................................................. 1
25 580052151 Ring Terminal ................................................................................................. 1
26 580022873 Boot ................................................................................................................ 1
27 504288749 Connector ....................................................................................................... 2
28 580052067 Connector ....................................................................................................... 1
29 580052068 Lock ................................................................................................................ 1
30 580052154 Ring Terminal ................................................................................................. 1
31 580044126 Housing .......................................................................................................... 1
32 580051026 Plug ................................................................................................................ 1
33 580051027 Cam ................................................................................................................ 1
34 580058380 Strap Clamp ................................................................................................... 1
35 580051024 Cover .............................................................................................................. 1

B878 ©2009 Yale Materials Handling Corporation 6-53


P15605 11-04

WIRE HARNESS (FIGURE 6-20)


ENGINE, LPG, GM 4.3L — SHEET 2 OF 2

6-54 ©2009 Yale Materials Handling Corporation B878


11-04 P15605

WIRE HARNESS
ENGINE, LPG, GM 4.3L – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


580049359 Wire Harness (Main Engine) ............................................................................... 1
1 580033516 Connector ....................................................................................................... 1
2 520045805 Seal ................................................................................................................ 11
3 580033537 Connector Lock .............................................................................................. 2
4 ..... Connector ....................................................................................................... 2
5 580033519 Connector ....................................................................................................... 1
6 580027612 Plug ................................................................................................................ 7
7 504288740 Connector ....................................................................................................... 2
8 580052149 Ring Terminal ................................................................................................. 2
9 580052150 Boot ................................................................................................................ 1
10 580041462 Connector ....................................................................................................... 2
11 580045480 Connector ....................................................................................................... 2
12 580042028 Connector ....................................................................................................... 1
13 580044134 Connector ....................................................................................................... 1
14 580020058 Housing .......................................................................................................... 1
15 580033515 Connector ....................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-55


P15606 11-04

WIRE HARNESS (FIGURE 6-21)


LPG REGULATOR

6-56 ©2009 Yale Materials Handling Corporation B878


11-04 P15606

WIRE HARNESS
LPG REGULATOR

ITEM PART NO. DESCRIPTION QTY


580048449 Wire Harness (LPG Regulator) ........................................................................... 1
1 580041518 Connector ....................................................................................................... 1
1 520045805 Seal ................................................................................................................ 2
1 580008413 Terminal (E FTG SEC LOCK) ........................................................................ 1
2 580041517 Connector ....................................................................................................... 1
2 520045805 Seal ................................................................................................................ 2
2 580008413 Terminal (E FTG SEC LOCK) ........................................................................ 1
3 580008412 Connector Body .............................................................................................. 1
3 520045805 Seal ................................................................................................................ 2
3 580008413 Terminal (E FTG SEC LOCK) ........................................................................ 1
4 580042028 Connector ....................................................................................................... 1
4 520045805 Seal ................................................................................................................ 5
4 580048578 Plug ................................................................................................................ 1
4 580045480 Connector ....................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-57


P15607 11-04

WIRE HARNESS (FIGURE 6-22)


FUEL INJECTOR

6-58 ©2009 Yale Materials Handling Corporation B878


11-04 P15607

ITEM PART NO. DESCRIPTION QTY


580046998 Wire Harness (Injector) ....................................................................................... 1
1 580052088 Plug ................................................................................................................ 6
2 580052090 Wire Seal ........................................................................................................ 12
3 580042028 Connector ....................................................................................................... 1
4 520045805 Seal ................................................................................................................ 7
5 580027612 Plug ................................................................................................................ 5
6 580045480 Connector ....................................................................................................... 2
7 580041462 Connector ....................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-59


P15608 11-04

WIRE HARNESS (FIGURE 6-23)


ENGINE, GASOLINE GM 4.3L — SHEET 1 0F 2

6-60 ©2009 Yale Materials Handling Corporation B878


11-04 P15608

WIRE HARNESS
ENGINE, GASOLINE GM 4.3L – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


580046997 Wire Harness (Main Engine) ............................................................................... 1
1 580041462 Connector ....................................................................................................... 2
2 520045805 Seal ................................................................................................................ 11
3 580045480 Connector ....................................................................................................... 3
4 580044134 Connector ....................................................................................................... 1
5 580020058 Housing .......................................................................................................... 1
6 580033515 Connector ....................................................................................................... 1
7 580033537 Connector Lock .............................................................................................. 3
8 580027612 Plug ................................................................................................................ 7
9 580042028 Connector ....................................................................................................... 1
10 580052097 Plug ................................................................................................................ 1
11 580052098 Wire Seal ........................................................................................................ 2
12 580052149 Ring Terminal ................................................................................................. 2
13 580052150 Boot ................................................................................................................ 1
14 504288740 Connector ....................................................................................................... 2
15 580033516 Connector ....................................................................................................... 1
16 ..... Connector ....................................................................................................... 1
17 580033519 Connector ....................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-61


P15609 11-04

WIRE HARNESS (FIGURE 6-24)


ENGINE, GASOLINE GM 4.3L — SHEET 2 OF 2

6-62 ©2009 Yale Materials Handling Corporation B878


11-04 P15609

WIRE HARNESS
ENGINE, GASOLINE GM 4.3L – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


580046997 Wire Harness (Main Engine) ............................................................................... 1
1 580052151 Ring Terminal ................................................................................................. 1
2 580022873 Boot ................................................................................................................ 1
3 504288749 Connector ....................................................................................................... 2
4 580052067 Connector ....................................................................................................... 1
5 580052068 Lock ................................................................................................................ 1
6 580052155 Ring Terminal ................................................................................................. 2
7 580052150 Boot ................................................................................................................ 2
8 580052152 Ring Terminal ................................................................................................. 1
9 580052154 Ring Terminal ................................................................................................. 1
10 580041462 Connector ....................................................................................................... 1
11 520045805 Seal ................................................................................................................ 31
12 580045480 Connector ....................................................................................................... 1
13 580000545 Plug ................................................................................................................ 1
14 580027612 Plug ................................................................................................................ 5
15 580023948 Lock ................................................................................................................ 1
16 580044133 Connector ....................................................................................................... 1
17 580052069 Spacer ............................................................................................................ 1
18 520037898 Connector ....................................................................................................... 1
19 505968505 Seal ................................................................................................................ 1
20 580044131 Connector ....................................................................................................... 1
21 504288730 Seal ................................................................................................................ 1
22 580052076 Clip ................................................................................................................. 1
23 580058380 Strap Clamp ................................................................................................... 1
24 580051024 Cover .............................................................................................................. 1
25 580044126 Housing .......................................................................................................... 1
26 580051026 Plug ................................................................................................................ 1
27 580051027 Cam ................................................................................................................ 1
28 520038807 Fuse (50 Amp) ................................................................................................ 1
29 580025567 Fuse (5 Amp) .................................................................................................. 1
30 580052071 Relay (Power and Fuel Pump) ....................................................................... 2
31 580052073 Cover (Fuse Box Bottom) ............................................................................... 1
31 580052233 Cover (Bottom-Fuse Box) (Alternate Part) ..................................................... 1
32 580052072 Cover (Fuse Box Top) .................................................................................... 1
32 580052235 Cover (Top-Fuse Block) (Alternate Part) ........................................................ 1
33 580052070 Relay (Starter) ................................................................................................ 1
34 580025570 Fuse (15 Amp) ................................................................................................ 2
35 580036575 Fuse (20 Amp) ................................................................................................ 1

B878 ©2009 Yale Materials Handling Corporation 6-63


P16443 07-05

WIRE HARNESS (FIGURE 6-25)


OPERATOR PRESENCE SYSTEM (S/N B878V01936C →)

6-64 ©2009 Yale Materials Handling Corporation B878


07-05 P16443

WIRE HARNESS
OPERATOR PRESENCE SYSTEM (S/N B878V01936C →)

ITEM PART NO. DESCRIPTION QTY


580063422 Wire Harness ...................................................................................................... 1
1 580036941 Connector ....................................................................................................... 1
2 580026813 Connector ....................................................................................................... 1
3 505968568 Terminal (Socket) ........................................................................................... 8
4 505968566 Plug ................................................................................................................ 4
5 580003432 Socket ............................................................................................................ 1
6 513179802 Socket ............................................................................................................ 3
7 580003495 Connector Body .............................................................................................. 1
8 513179801 Pin .................................................................................................................. 3
9 505972552 Socket ............................................................................................................ 1
10 520052845 Terminal ......................................................................................................... 1
11 520045064 Connector Body .............................................................................................. 1
12 505968524 Terminal ......................................................................................................... 3
13 ..... Connector ....................................................................................................... 1
14 504450761 Terminal ......................................................................................................... 3
15 504450740 Connector Body .............................................................................................. 1
16 504450741 Connector Body .............................................................................................. 1
17 580042221 Connector ....................................................................................................... 1
18 580042222 Connector ....................................................................................................... 1
19 580019119 Plug ................................................................................................................ 4
20 580039513 Terminal ......................................................................................................... 4
21 580041129 Diode .............................................................................................................. 1
22 919325411 Female Terminal ............................................................................................ 2
23 580037002 Connector (2-Way) ......................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 6-65


P16443 07-05

NOTES

6-66 ©2009 Yale Materials Handling Corporation B878


SECTION 7

7 TRANSMISSION
CONTENTS

SECTION 7
TRANSMISSION

DESCRIPTION PAGE

CLUTCH PACK
POWERSHIFT - INPUT, REVERSE, LONG SHAFT (→ S/N B878V01682B) ........................................... 7-8
POWERSHIFT - INPUT, REVERSE, LONG SHAFT (S/N B878V01683B →) ........................................... 7-10
POWERSHIFT - COUNTER, FORWARD, SHORT SHAFT (→ S/N B878V01682B) ................................ 7-12
POWERSHIFT - COUNTER, FORWARD, SHORT SHAFT (S/N B878V01683B →) ................................ 7-14
CONTROL LINKAGE
POWERSHIFT ............................................................................................................................................ 7-22
DRIVE SHAFT ASSEMBLY ............................................................................................................................ 7-28
TORQUE CONVERTER
POWERSHIFT ............................................................................................................................................ 7-20
TRANSMISSION
POWERSHIFT ............................................................................................................................................ 7-2
TRANSMISSION CONTROL LINKAGE
FORWARD AND REVERSE LEVER (S/N B878V01936C →) ................................................................... 7-26
TRANSMISSION CONTROL VALVE
POWERSHIFT ............................................................................................................................................ 7-16
TRANSMISSION GEARS
POWERSHIFT ............................................................................................................................................ 7-6

B878 ©2009 Yale Materials Handling Corporation 7-1


P13690 11-03

TRANSMISSION (FIGURE 7-1)


POWERSHIFT

7-2 ©2009 Yale Materials Handling Corporation B878


11-03 P13690

TRANSMISSION
POWERSHIFT
KEY:
A: T96
B: T127
QTY
ITEM PART NO. DESCRIPTION A B
a 580017042 Transmission Assy (Foot Directional Control Pedal) .................................. 1 ..
c 580052800 Transmission Assy ..................................................................................... .. 1
a 580017043 Transmission Assy (Two Speed) ............................................................... 1 ..
b 580052799 Transmission Assy ..................................................................................... .. 1
1 580007302 Cover ..................................................................................................... 1 1
2 505971525 Spool ...................................................................................................... 1 ..
2 580007374 Spring (Relief Valve) .............................................................................. 1 1
3 505967551 Fitting ..................................................................................................... 3 3
4 580007400 Dipstick .................................................................................................. 1 1
5 580007367 Dipstick Tube ......................................................................................... 1 1
6 013377500 Fitting ..................................................................................................... 1 1
7 580007361 Tube Assy .............................................................................................. 1 1
8 580007240 Fitting ..................................................................................................... 1 1
9 013405600 Nut ......................................................................................................... 1 1
10 500002901 Fitting ..................................................................................................... 1 1
10 052645200 O-Ring ............................................................................................... 1 1
11 580007339 Capscrew ............................................................................................... 6 6
12 580007330 Manifold Assy ........................................................................................ 1 1
12 580007331 Manifold ............................................................................................. 1 1
13 580007336 Fitting ................................................................................................. 2 2
13 052645300 O-Ring ............................................................................................... 2 2
13 580007337 Spring ................................................................................................ 2 2
14 580007333 Spool (Priority) ................................................................................... 2 2
15 580007334 Spool (Lube) ...................................................................................... 2 2
16 580007335 Spring (Priority) ................................................................................. 2 2
17 500390903 Fitting ................................................................................................. 5 5
17 052645100 O-Ring ........................................................................................... 1 1
18 580007338 Gasket ................................................................................................... 2 2
19 580007340 Manifold Assy (Forward) ........................................................................ 1 1
19 580007341 Manifold ............................................................................................. 1 1
20 580007336 Fitting ................................................................................................. 2 2
20 052645300 O-Ring ............................................................................................... 2 2
20 580007337 Spring ................................................................................................ 2 2
21 580007333 Spool (Priority) ................................................................................... 2 2
22 580007334 Spool (Lube) ...................................................................................... 2 2
23 580007335 Spring (Priority) ................................................................................. 2 2
24 500390903 Fitting ................................................................................................. 3 3
24 052645100 O-Ring ........................................................................................... 1 1
25 316534106 Fitting ................................................................................................. 1 1
26 500179904 Nut ..................................................................................................... 1 1
27 580007300 Housing (Transmission) ......................................................................... 1 1
28 505967598 Magnet ................................................................................................... 1 1
28 520042831 Adhesive (Not Illustrated) ...................................................................... AR AR
29 580007304 Gasket ................................................................................................... 1 1
30 520045522 Dowel ..................................................................................................... 2 2

B878 ©2009 Yale Materials Handling Corporation 7-3


P13690 11-03

TRANSMISSION
POWERSHIFT
KEY:
A: T96
B: T127
QTY
ITEM PART NO. DESCRIPTION A B
31 449001302 Capscrew ............................................................................................... 7 7
31 449022013 Lockwasher ............................................................................................ 16 16
32 505967573 Switch (Oil Temperature Warning) ........................................................ 1 1
33 580007359 Screen ................................................................................................... 1 1
34 580007360 Spring .................................................................................................... 1 1
35 810646400 Fitting ..................................................................................................... 1 1
35 052645800 O-Ring ............................................................................................... 1 1
36 580007362 Charge Pump ......................................................................................... 1 1
36 580007363 Bushing ............................................................................................. 1 1
37 580007364 O-Ring ............................................................................................... 1 1
38 449001138 Capscrew ............................................................................................... 4 4
39 580007365 Washer .................................................................................................. 4 4
40 580007392 Converter Housing (Converter) .................................................................. 1 1
41 449001302 Capscrew ................................................................................................... 7 7
42 449022013 Lockwasher ................................................................................................ 16 16
43 449001029 Capscrew ................................................................................................... 5 5
44 449022016 Lockwasher ................................................................................................ 2 2
45 449001415 Capscrew ................................................................................................... 2 2
46 580007394 Plate ........................................................................................................... 1 1
47 505974549 Capscrew ................................................................................................... 4 4
48 580025916 Seal (Double Lip) ....................................................................................... 1 1
580014536 Kit-Transmission Repair ............................................................................. 1 1

FOOTNOTES:
a → S/N B878V01660B c S/N B878V01661B →
b S/N B878V01661B ↔ 10/2005

7-4 ©2009 Yale Materials Handling Corporation B878


11-03 P13690

NOTES

B878 ©2009 Yale Materials Handling Corporation 7-5


P13693 11-03

TRANSMISSION GEARS (FIGURE 7-2)


POWERSHIFT

7-6 ©2009 Yale Materials Handling Corporation B878


11-03 P13693

TRANSMISSION GEARS
POWERSHIFT

ITEM PART NO. DESCRIPTION QTY


a 580017042 Transmission Assy (Two Speed, Foot Directional Control Pedal) ...................... 1
c 580052800 Transmission Assy .............................................................................................. 1
a 580017043 Transmission Assy (Two Speed) ........................................................................ 1
b 580052799 Transmission Assy .............................................................................................. 1
1 a 580004118 Ring ................................................................................................................ 9
1 c. . . . . Seal Ring ........................................................................................................ 9
2 a 580017044 Clutch Pack (FP13691 [Page 7-8])............................................................... 1
2 c 580039962 Clutch Pack (Input, Reverse, Long Shaft) (FP15600 [Page 7-10])............... 1
3 a 580017045 Clutch Pack (Counter, Forward, Short Shaft) (FP13692 [Page 7-12]).......... 1
3 c 580039963 Clutch Pack (FP15601 [Page 7-14])............................................................. 1
4 580007358 Seal ................................................................................................................ 1
5 580007353 Capscrew ....................................................................................................... 3
5 449021006 Washer ........................................................................................................... 3
6 580008853 Cover .............................................................................................................. 1
7 580007349 O-Ring ............................................................................................................ 1
8 580007350 Shim (0.020 in.) .............................................................................................. AR
8 580007351 Shim (0.007 in.) .............................................................................................. AR
8 580007352 Shim (0.015 in.) .............................................................................................. AR
9 059695500 Bearing Cup ................................................................................................... 1
10 059695600 Bearing Cone ................................................................................................. 1
11 500195903 Bearing ........................................................................................................... 1
12 580017052 Shaft (Output) ................................................................................................. 1
13 201450000 Ball Bearing .................................................................................................... 1
14 580017051 Shaft (Counterbalance) .................................................................................. 1
15 580017050 Gear (Low) ..................................................................................................... 1
16 065749800 Bearing Cone ................................................................................................. 1
17 054085200 Bearing Cup ................................................................................................... 1

FOOTNOTES:
a → S/N B878V01660B c S/N B878V01661B →
b S/N B878V01661B ↔ 10/2005

B878 ©2009 Yale Materials Handling Corporation 7-7


P13691 11-03

CLUTCH PACK (FIGURE 7-3)


POWERSHIFT — INPUT, REVERSE, LONG SHAFT (→ S/N B878V01682B)

7-8 ©2009 Yale Materials Handling Corporation B878


11-03 P13691

CLUTCH PACK
POWERSHIFT – INPUT, REVERSE, LONG SHAFT (→ S/N B878V01682B)

ITEM PART NO. DESCRIPTION QTY


580017042 Transmission Assy (Foot Directional Control Pedal) .......................................... 1
580017043 Transmission Assy (Two Speed) (Forward/Reverse Lever) ............................... 1
580017044 Clutch Pack .................................................................................................... 1
1 580004528 Snap Ring .................................................................................................. 3
2 031185800 Bearing ....................................................................................................... 1
3 580009235 Thrust Washer ............................................................................................ 1
4 580007317 Needle Bearing .......................................................................................... 2
5 580007316 Thrust Washer ............................................................................................ 3
6 580007318 Needle Bearing .......................................................................................... 3
7 580017048 Gear (Low Output) ..................................................................................... 1
8 505971572 Snap Ring .................................................................................................. 2
9 580001691 Pressure Plate (0.248-0.252 in.) ................................................................ 2
10 580019516 Friction Disk (Friction) ................................................................................ 18
11 580020036 Separator Plate (Separator) ....................................................................... 18
12 580012280 O-Ring ........................................................................................................ 2
13 580001169 Snap Ring .................................................................................................. 2
14 580001167 Guide .......................................................................................................... 2
15 580001163 Spring ......................................................................................................... 2
16 580001161 O-Ring ........................................................................................................ 2
17 580001165 Piston ......................................................................................................... 2
18 505971555 Seal ............................................................................................................ 2
19 580017046 Shaft (Input) ............................................................................................... 1
20 580004537 Ball Bearing ................................................................................................ 2
21 580004535 Snap Ring .................................................................................................. 2
22 580024429 Spacer ........................................................................................................ 1
23 580017049 Gear (High Output) ..................................................................................... 1
24 950403912 Ball Bearing ................................................................................................ 1
25 580004118 Ring ............................................................................................................ 5

B878 ©2009 Yale Materials Handling Corporation 7-9


P15600 10-04

CLUTCH PACK (FIGURE 7-4)


POWERSHIFT — INPUT, REVERSE, LONG SHAFT (S/N B878V01683B →)

7-10 ©2009 Yale Materials Handling Corporation B878


10-04 P15600

CLUTCH PACK
POWERSHIFT – INPUT, REVERSE, LONG SHAFT (S/N B878V01683B →)

ITEM PART NO. DESCRIPTION QTY


580052800 Transmission Assy (Two Speed) ........................................................................ 1
a 580052799 Transmission Assy .............................................................................................. 1
580039962 Clutch Pack (Input, Reverse, Long Shaft) ...................................................... 1
1 580052503 Washer (Special) ........................................................................................ 2
2 580052504 Snap Ring .................................................................................................. 2
3 ..... Plate (Conical) ............................................................................................ 2
4 ..... Plate (Friction) ............................................................................................ 18
5 ..... Plate (Separator) ........................................................................................ 16
6 580040786 Pressure Plate (6.0 mm) (Standard) .......................................................... 2
6 580042529 Pressure Plate (5.8 mm) (Optional) ........................................................... AR
6 580056123 Pressure Plate (5.6 mm) (Optional) ........................................................... AR
6 580056124 Pressure Plate (5.4 mm) (Optional) ........................................................... AR
6 580056125 Pressure Plate (5.2 mm) (Optional) ........................................................... AR
7 580040787 Snap Ring .................................................................................................. 2
8 580056416 Ball Bearing ................................................................................................ 1
9 580052540 Snap Ring .................................................................................................. 2
10 580052508 Spacer ........................................................................................................ 1
11 ..... Seal ( Ring) ................................................................................................ 2
12 580052505 Gear ........................................................................................................... 1
13 580056417 Ball Bearing ................................................................................................ 1
14 580052506 Ball Bearing ................................................................................................ 1
14 ..... Snap Ring .............................................................................................. 1
15 580048171 Snap Ring .................................................................................................. 3
16 ..... Seal Ring .................................................................................................... 5
17 580052502 Spring ......................................................................................................... 2
18 580052500 Piston ......................................................................................................... 2
19 ..... Seal Ring .................................................................................................... 2
20 ..... Seal Ring .................................................................................................... 2
21 ..... Shaft (Input, Long Shaft) ............................................................................ 1
22 ..... Washer (Thrust) ......................................................................................... 2
23 ..... Thrust Bearing (Needle) ............................................................................. 2
24 580052509 Gear ........................................................................................................... 1
25 580052507 Needle Bearing .......................................................................................... 2
26 580048182 Washer (Stepped) ...................................................................................... 1
27 580048168 Ball Bearing ................................................................................................ 1
580056419 Kit-Clutch Pack Plates (Disk) ......................................................................... 1
580056420 Kit-Clutch Pack Seals (Seal) .......................................................................... 1
580056421 Kit-Clutch Pack Plates/Seals .......................................................................... 1
580056422 Kit-Clutch Pack (Thrust Needle Bearings) ...................................................... 1

FOOTNOTES:
a → 10/2005

B878 ©2009 Yale Materials Handling Corporation 7-11


P13692 11-03

CLUTCH PACK (FIGURE 7-5)


POWERSHIFT — COUNTER, FORWARD, SHORT SHAFT (→ S/N B878V01682B)

7-12 ©2009 Yale Materials Handling Corporation B878


11-03 P13692

CLUTCH PACK
POWERSHIFT – COUNTER, FORWARD, SHORT SHAFT (→ S/N B878V01682B)

ITEM PART NO. DESCRIPTION QTY


580017042 Transmission Assy (Foot Directional Control Pedal) .......................................... 1
580017043 Transmission Assy (Two Speed) (Forward/Reverse Lever) ............................... 1
580017045 Clutch Pack (Counter, Forward, Short Shaft) ................................................. 1
1 580004528 Snap Ring .................................................................................................. 3
2 031185800 Bearing ....................................................................................................... 1
3 580009235 Thrust Washer ............................................................................................ 1
4 580007317 Needle Bearing .......................................................................................... 2
5 580007316 Thrust Washer ............................................................................................ 3
6 580007318 Needle Bearing .......................................................................................... 3
7 580017048 Gear (Low Output) ..................................................................................... 1
8 505971572 Snap Ring .................................................................................................. 2
9 580001691 Pressure Plate (0.248-0.252 in.) ................................................................ 2
10 580019516 Friction Disk (Friction) ................................................................................ 18
11 580020036 Separator Plate (Separator) ....................................................................... 18
12 580012280 O-Ring ........................................................................................................ 2
13 580001169 Snap Ring .................................................................................................. 2
14 580001167 Guide .......................................................................................................... 2
15 580001163 Spring ......................................................................................................... 2
16 580001161 O-Ring ........................................................................................................ 2
17 580001165 Piston ......................................................................................................... 2
18 505971555 Seal ............................................................................................................ 2
19 580017047 Shaft (Directional) ...................................................................................... 1
20 580004537 Ball Bearing ................................................................................................ 2
21 580004535 Snap Ring .................................................................................................. 2
22 580024429 Spacer ........................................................................................................ 1
23 580017049 Gear (High Output) ..................................................................................... 1
24 950403912 Ball Bearing ................................................................................................ 1
25 580004118 Ring ............................................................................................................ 4

B878 ©2009 Yale Materials Handling Corporation 7-13


P15601 10-04

CLUTCH PACK (FIGURE 7-6)


POWERSHIFT — COUNTER, FORWARD, SHORT SHAFT (S/N B878V01683B →)

7-14 ©2009 Yale Materials Handling Corporation B878


10-04 P15601

CLUTCH PACK
POWERSHIFT – COUNTER, FORWARD, SHORT SHAFT (S/N B878V01683B →)

ITEM PART NO. DESCRIPTION QTY


580052800 Transmission Assy (Two Speed) ........................................................................ 1
a 580052799 Transmission Assy .............................................................................................. 1
580039963 Clutch Pack .................................................................................................... 1
1 580052503 Washer (Special) ........................................................................................ 2
2 580052504 Snap Ring .................................................................................................. 2
3 ..... Plate (Conical) ............................................................................................ 2
4 ..... Plate (Friction) ............................................................................................ 18
5 ..... Plate (Separator) ........................................................................................ 16
6 580040786 Pressure Plate (6.0 mm) (Standard) .......................................................... 2
6 580042529 Pressure Plate (5.8 mm) (Optional) ........................................................... AR
6 580056123 Pressure Plate (5.6 mm) (Optional) ........................................................... AR
6 580056124 Pressure Plate (5.4 mm) (Optional) ........................................................... AR
6 580056125 Pressure Plate (5.2 mm) (Optional) ........................................................... AR
7 580040787 Snap Ring .................................................................................................. 2
8 580056416 Ball Bearing ................................................................................................ 1
9 580052540 Snap Ring .................................................................................................. 2
10 580052508 Spacer ........................................................................................................ 1
11 ..... Seal (D Ring) .............................................................................................. 2
12 580052505 Gear ........................................................................................................... 1
13 580056417 Ball Bearing ................................................................................................ 1
14 580052506 Ball Bearing ................................................................................................ 1
14 ..... Snap Ring .............................................................................................. 1
15 580048171 Snap Ring .................................................................................................. 3
16 ..... Seal Ring .................................................................................................... 4
17 580052502 Spring ......................................................................................................... 2
18 580052500 Piston ......................................................................................................... 2
19 ..... Seal Ring .................................................................................................... 2
20 ..... Seal Ring .................................................................................................... 2
21 ..... Shaft (Counter, Short Shaft) ....................................................................... 1
22 ..... Washer (Thrust) ......................................................................................... 2
23 ..... Thrust Bearing (Needle) ............................................................................. 2
24 580052509 Gear ........................................................................................................... 1
25 580052507 Needle Bearing .......................................................................................... 2
26 580048182 Washer (Stepped) ...................................................................................... 1
27 580048168 Ball Bearing ................................................................................................ 1
580056419 Kit-Clutch Pack Plates (Disk) ......................................................................... 1
580056420 Kit-Clutch Pack Seals (Seal) .......................................................................... 1
580056421 Kit-Clutch Pack Plates/Seals .......................................................................... 1
580056422 Kit-Clutch Pack (Thrust Needle Bearings) ...................................................... 1

FOOTNOTES:
a → 10/2005

B878 ©2009 Yale Materials Handling Corporation 7-15


P13694 11-03

TRANSMISSION CONTROL VALVE (FIGURE 7-7)


POWERSHIFT

7-16 ©2009 Yale Materials Handling Corporation B878


11-03 P13694

TRANSMISSION CONTROL VALVE


POWERSHIFT
KEY:
A: Foot Directional Control Pedal
B: Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
580007368 Valve .......................................................................................................... 1 ..
580007425 Valve .......................................................................................................... .. 1
1 520052876 Solenoid Valve ....................................................................................... 2 ..
2 580000883 Coil .................................................................................................... 1 ..
3 580086933 Actuator ............................................................................................. 1 ..
4 520053873 Nut ..................................................................................................... 1 ..
4 520053870 Kit-Seal .............................................................................................. 1 ..
5 066537700 Nut ......................................................................................................... 1 1
6 505970545 Fitting ..................................................................................................... 1 1
7 518361802 Ball ......................................................................................................... 1 1
8 580007371 Spring .................................................................................................... 1 1
9 052645200 O-Ring ................................................................................................... 1 1
10 580007370 Plug ........................................................................................................ 1 1
11 061643400 Plug ........................................................................................................ 1 ..
11 056363300 O-Ring ............................................................................................... 1 ..
12 505971539 Fitting ..................................................................................................... 1 1
12 052645600 O-Ring ............................................................................................... 1 1
13 580004511 Spacer ................................................................................................... 1 1
14 580004510 Spring (Outer) ........................................................................................ 1 1
15 580004509 Spool ...................................................................................................... 1 1
16 580050247 Switch (Neutral Switch) .......................................................................... .. 1
17 580007428 Plug ........................................................................................................ .. 1
18 052645100 O-Ring ................................................................................................... .. 1
19 580007429 Spring .................................................................................................... .. 1
20 518361802 Ball ......................................................................................................... .. 1
21 580050247 Switch (Neutral Switch) .......................................................................... 1 ..
22 062699900 Connector .............................................................................................. 1 ..
22 056363300 O-Ring ............................................................................................... 1 ..
23 580007387 Tube Assy .............................................................................................. 1 ..
24 500423903 Fitting ..................................................................................................... 1 ..
24 056363300 O-Ring ............................................................................................... 1 ..
25 500179904 Nut ......................................................................................................... 1 ..
26 505971525 Spool ...................................................................................................... 2 2
27 580007374 Spring .................................................................................................... 1 1
28 505967551 Fitting ..................................................................................................... 5 5
28 052645300 O-Ring ............................................................................................... 1 1
29 580005823 Spring .................................................................................................... 1 1
30 580007373 Spool (Trimmer) ..................................................................................... 1 1
31 505971568 Spool (Dump) ......................................................................................... 1 1
32 505971595 Spring .................................................................................................... 2 2
33 580007378 Spool ...................................................................................................... 1 1
34 502566901 Washer .................................................................................................. 1 1
35 580007379 Spring (Inching) ..................................................................................... 1 1
36 505972570 Spring .................................................................................................... 1 1
37 580007380 Plunger (Inching) ................................................................................... 1 1

B878 ©2009 Yale Materials Handling Corporation 7-17


P13694 11-03

TRANSMISSION CONTROL VALVE


POWERSHIFT
KEY:
A: Foot Directional Control Pedal
B: Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
38 505971500 Seal ........................................................................................................ 2 2
39 580007381 Stop (Inching) ........................................................................................ 1 1
40 580007386 Plug (Forward/Reverse Lever) ............................................................... 1 ..
40 052645500 O-Ring ............................................................................................... 1 ..
41 505971511 Snap Ring .............................................................................................. 1 ..
42 505970514 Cap (Spring) .......................................................................................... 2 ..
43 505970516 Spring (Center) ...................................................................................... 1 ..
44 580007385 Spool (Forward/Reverse Lever) ............................................................. 1 ..
45 580007430 Roll Pin .................................................................................................. .. 1
46 580007427 Spool ...................................................................................................... .. 1
47 505971500 Seal ........................................................................................................ .. 1
48 580007372 Stop (High and Low) .............................................................................. 1 1
49 580007369 Spool (High and Low) ............................................................................ 1 1
50 580007377 Spring (Clutch Pack) .............................................................................. 1 1
51 580007376 Spool (Clutch Pack) ............................................................................... 1 1
52 580007375 Spring .................................................................................................... 1 1
53 580007383 Body ....................................................................................................... 1 ..
53 580007426 Body ....................................................................................................... .. 1
54 061643400 Plug ........................................................................................................ 1 1
54 056363300 O-Ring ............................................................................................... 1 1
55 580007389 Gasket ........................................................................................................ 1 1
56 580007144 Transmission Filter ..................................................................................... 1 1
57 449001072 Capscrew ................................................................................................... 6 6
57 449021001 Washer ....................................................................................................... 6 6
58 449001073 Capscrew ................................................................................................... 3 3
58 449021001 Washer ....................................................................................................... 3 3
59 449001028 Capscrew ................................................................................................... 3 3
59 449021001 Washer ....................................................................................................... 3 3
60 504231226 Clamp ......................................................................................................... 2 2
61 580007388 Clamp ......................................................................................................... 1 ..
62 580050246 Washer ....................................................................................................... .. 1

7-18 ©2009 Yale Materials Handling Corporation B878


11-03 P13694

NOTES

B878 ©2009 Yale Materials Handling Corporation 7-19


P13695 11-03

TORQUE CONVERTER (FIGURE 7-8)


POWERSHIFT

7-20 ©2009 Yale Materials Handling Corporation B878


11-03 P13695

TORQUE CONVERTER
POWERSHIFT
KEY:
A: Diesel
B: Gasoline And LPG
QTY
ITEM PART NO. DESCRIPTION A B
1 580007297 Torque Converter ....................................................................................... 1 1
1 580007366 Seal (Not Illustrated) .................................................................................. 1 1
2 580007296 Mounting Plate ........................................................................................... 1 1
3 505970574 Washer ....................................................................................................... 8 8
4 505969515 Bolt ............................................................................................................. 8 8
5 580008846 Flywheel (FP14507 [Page 2-4])................................................................ .. 1
5 580008510 Flywheel (FP14507 [Page 2-4])................................................................ 1 ..
6 580007298 Plate ........................................................................................................... .. 1
7 449001415 Capscrew ................................................................................................... .. 1
8 504226242 Washer ....................................................................................................... .. 1
9 449022016 Lockwasher ................................................................................................ .. 1

B878 ©2009 Yale Materials Handling Corporation 7-21


P13696 11-03

CONTROL LINKAGE (FIGURE 7-9)


POWERSHIFT

7-22 ©2009 Yale Materials Handling Corporation B878


11-03 P13696

CONTROL LINKAGE
POWERSHIFT
KEY:
A: High and Low
B: Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 580007411 Knob ........................................................................................................... 1 1
2 580007412 Lever (High/Low) ........................................................................................ 1 1
3 580007401 Bushing ...................................................................................................... 1 1
4 580007402 Washer ....................................................................................................... 1 1
5 449001040 Capscrew ................................................................................................... 1 1
6 909882404 Nut .............................................................................................................. 1 1
7 520082818 Pin .............................................................................................................. 2 2
8 580007403 Capscrew ................................................................................................... 1 1
9 014936900 Nut .............................................................................................................. 1 1
10 015026400 Lockwasher ................................................................................................ 1 1
11 016104000 Washer ....................................................................................................... 1 1
12 580007404 Rod End ..................................................................................................... 1 1
13 014972900 Nut .............................................................................................................. 2 2
14 504239227 Pin .............................................................................................................. 4 4
15 015415900 Cotter Pin ................................................................................................... 4 4
16 502649200 Bearing ....................................................................................................... 4 4
17 449001114 Capscrew ................................................................................................... 4 4
18 449022018 Washer ....................................................................................................... 8 8
19 449001134 Capscrew ................................................................................................... 2 2
20 449022016 Lockwasher ................................................................................................ 2 2
21 449015014 Nut .............................................................................................................. 2 2
22 504574261 Rod End ..................................................................................................... 2 2
23 014972700 Nut .............................................................................................................. 2 2
24 580007416 Crank .......................................................................................................... 1 1
25 015914700 Snap Ring .................................................................................................. 2 2
26 580007420 Bracket ....................................................................................................... 1 ..
27 580007405 Link ............................................................................................................. 1 1
28 580007406 Crank .......................................................................................................... 2 2
29 580039467 Shaft ........................................................................................................... 1 1
30 505851500 Roll Pin ....................................................................................................... 2 2
31 449001170 Capscrew ................................................................................................... 4 4
32 449015002 Nut .............................................................................................................. 4 4
33 504574261 Rod End ..................................................................................................... 2 2
34 014972700 Nut .............................................................................................................. 2 2
35 580007409 Link ............................................................................................................. 1 1
36 580007410 Rod ............................................................................................................. 1 1
37 a 580007405 Link ............................................................................................................. .. 1
38 a 580007409 Link ............................................................................................................. .. 1
39 580007423 Rod End ..................................................................................................... 1 1
40 504237211 Pin .............................................................................................................. 1 1
41 015415900 Cotter Pin ................................................................................................... 1 1
42 a 580007431 Knob ........................................................................................................... .. 1
43 a 014972900 Nut .............................................................................................................. .. 3
44 a 580007432 Lever (Forward and Reverse) .................................................................... .. 1
45 a 580007402 Washer ....................................................................................................... .. 1

B878 ©2009 Yale Materials Handling Corporation 7-23


P13696 11-03

CONTROL LINKAGE
POWERSHIFT
KEY:
A: High and Low
B: Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
46 a 580007401 Bushing ...................................................................................................... .. 1
47 a 449001040 Capscrew ................................................................................................... .. 1
48 a 909882404 Nut .............................................................................................................. .. 1
49 a 580007434 Bracket Wldmt ............................................................................................ .. 1
50 a 580007403 Capscrew ................................................................................................... .. 1
51 a 014936900 Nut .............................................................................................................. .. 1
52 a 015026400 Lockwasher ................................................................................................ .. 1
53 a 016104000 Washer ....................................................................................................... .. 1
54 a 580007404 Rod End ..................................................................................................... .. 1
55 a 580007436 Rod End ..................................................................................................... .. 1
56 a 580007410 Rod ............................................................................................................. .. 1
57 a 580007445 Crank .......................................................................................................... .. 1
58 a 504239227 Pin .............................................................................................................. .. 5
59 a 015415900 Cotter Pin ................................................................................................... .. 5
60 a 505851500 Roll Pin ....................................................................................................... .. 1
61 a 580007437 Crank .......................................................................................................... .. 1
62 a 580007406 Crank .......................................................................................................... .. 1
63 a 580007440 Crank .......................................................................................................... .. 1
64 a 580007444 Bushing ...................................................................................................... .. 4
65 a 504574261 Rod End ..................................................................................................... .. 4
66 a 014972700 Nut .............................................................................................................. .. 4

FOOTNOTES:
a → S/N B878V01935C (Forward/Reverse Lever)

7-24 ©2009 Yale Materials Handling Corporation B878


11-03 P13696

NOTES

B878 ©2009 Yale Materials Handling Corporation 7-25


P16486 08-05

TRANSMISSION CONTROL LINKAGE (FIGURE 7-10)


FORWARD AND REVERSE LEVER (S/N B878V01936C →)

7-26 ©2009 Yale Materials Handling Corporation B878


08-05 P16486

TRANSMISSION CONTROL LINKAGE


FORWARD AND REVERSE LEVER (S/N B878V01936C →)

ITEM PART NO. DESCRIPTION QTY


1 580007431 Knob ................................................................................................................... 1
2 014972900 Nut ...................................................................................................................... 1
3 580067584 Lever ................................................................................................................... 1
4 449022013 Lockwasher ......................................................................................................... 1
5 909882404 Nut ...................................................................................................................... 1
6 580067585 Bracket Wldmt .................................................................................................... 1
7 580067586 Screw .................................................................................................................. 4
8 500552902 Lockwasher ......................................................................................................... 8
9 032643500 Nut ...................................................................................................................... 4
10 518791629 Shim (0.060 in.) .................................................................................................. 1
11 518361802 Ball ...................................................................................................................... 1
12 580007429 Spring ................................................................................................................. 1
13 580066249 Plug ..................................................................................................................... 1
14 015628700 Grease Fitting ..................................................................................................... 1
15 449001015 Capscrew ............................................................................................................ 1
16 580007402 Washer ............................................................................................................... 1
17 580007401 Bushing ............................................................................................................... 1
18 580064743 Wire Harness (Forward/Reverse Switch) ........................................................... 1
19 580036916 Switch (Sealed) .............................................................................................. 2
20 952408901 Sleeve ............................................................................................................ 1
21 952405902 Terminal ......................................................................................................... 1
22 520038850 Connector ....................................................................................................... 1
23 520038872 Connector ....................................................................................................... 1
24 505972554 Terminal ......................................................................................................... 3
25 518797682 Shim (0.020 in.) .................................................................................................. 2
26 580039900 Capscrew ............................................................................................................ 2
26 580068250 Shield .................................................................................................................. 1

B878 ©2009 Yale Materials Handling Corporation 7-27


P13698 11-03

DRIVE SHAFT ASSEMBLY (FIGURE 7-11)

ITEM PART NO. DESCRIPTION QTY


580019052 Drive Shaft .......................................................................................................... 1
1 580004574 Bearing ........................................................................................................... 2
2 580025598 Tube Assy ...................................................................................................... 1
3 580007398 Yoke (Transmission End) ............................................................................... 1
4 014721900 Capscrew ............................................................................................................ 16
5 580018923 Yoke (Differential End) ........................................................................................ 1

7-28 ©2009 Yale Materials Handling Corporation B878


SECTION 8

8 DRIVE AXLE
CONTENTS

SECTION 8
DRIVE AXLE

DESCRIPTION PAGE

AXLE HOUSING AND ATTACHING PARTS .................................................................................................. 8-7


DIFFERENTIAL AND CARRIER ..................................................................................................................... 8-4
DRIVE AXLE ................................................................................................................................................... 8-2
TIRE AND WHEEL
DRIVE ......................................................................................................................................................... 8-8

B878 ©2009 Yale Materials Handling Corporation 8-1


P13702 11-03

DRIVE AXLE (FIGURE 8-1)

8-2 ©2009 Yale Materials Handling Corporation B878


11-03 P13702

DRIVE AXLE
ITEM PART NO. DESCRIPTION QTY
1 580018328 Drive Axle ........................................................................................................... 1
1 580033690 Drive Axle Housing (FP13704 [Page 8-7]).................................................... 1
2 580003271 Washer ........................................................................................................... 14
3 580025534 Screw ............................................................................................................. 10
4 580025540 Differential ...................................................................................................... 1
5 580025535 Screw ............................................................................................................. 4
6 580025542 Plug ................................................................................................................ 3
7 580025538 Axle Shaft (LH) ............................................................................................... 1
7 580025539 Axle Shaft (RH) .............................................................................................. 1
8 520045502 Lockwasher .................................................................................................... 2
9 580007553 Nut .................................................................................................................. 2
10 580007552 Nut .................................................................................................................. 2
11 580025537 Lockwasher .................................................................................................... 2
12 580007509 Gasket ................................................................................................................ 2
13 053239100 Bearing Cup ................................................................................................... 1
14 053237600 Bearing Cup ................................................................................................... 1
15 580007504 Bearing Cone ................................................................................................. 2
16 520045493 Nut .................................................................................................................. 14
17 520045492 Thimble ........................................................................................................... 14
18 580022038 Capscrew ....................................................................................................... 14
19 580007505 Seal ................................................................................................................ 2
20 061278600 Washer ........................................................................................................... 4
20 580007513 Capscrew ....................................................................................................... 4
21 580007510 Retainer .......................................................................................................... 2
22 580007499 Breather .......................................................................................................... 1
23 060733800 Bearing Cone ................................................................................................. 2
24 580007506 Seal ................................................................................................................ 2
25 580007507 Wear Sleeve ................................................................................................... 2
26 580007508 Capscrew ....................................................................................................... 32
27 ..... Wheel (FP13705 [Page 8-8])............................................................................. 4
28 136849100 Wheel Nut ........................................................................................................... 12
29 ..... Tire (FP13705 [Page 8-8])................................................................................. 4
30 136850100 Wheel Nut ........................................................................................................... 12
31 580007500 Hub ................................................................................................................. 2
32 580019709 Brake Drum ......................................................................................................... 2
33 580005477 Wheel Nut ........................................................................................................... 12
34 580005952 Brake Assembly (RH) (FP13715 [Page 10-6]).................................................. 1
34 580005978 Brake Assembly (LH) (FP13715 [Page 10-6])................................................... 1
34 580060911 Brake Assembly (LH) (FP18386 [Page 10-8])................................................... 1
34 580060912 Brake Assembly (RH) (FP18386 [Page 10-8]).................................................. 1
35 518797620 Plate (Valve Stem) .............................................................................................. 2
36 580007503 Wheel Stud ..................................................................................................... 6

B878 ©2009 Yale Materials Handling Corporation 8-3


P13703 11-03

DIFFERENTIAL AND CARRIER (FIGURE 8-2)

8-4 ©2009 Yale Materials Handling Corporation B878


11-03 P13703

DIFFERENTIAL AND CARRIER


ITEM PART NO. DESCRIPTION QTY
580018328 Drive Axle ........................................................................................................... 1
580025540 Differential ........................................................................................................... 1
1 580075430 Oil Seal ........................................................................................................... 1
2 580003972 Bearing Cone ................................................................................................. 1
3 580003958 Capscrew ....................................................................................................... 8
4 580003959 Washer ........................................................................................................... 8
5 056226300 Bearing Cup ................................................................................................... 1
6 580003957 Bearing Cup ................................................................................................... 1
7 580003987 Shim ............................................................................................................... 1
7 580003988 Shim ............................................................................................................... 1
7 580003989 Shim ............................................................................................................... 1
7 580003990 Shim ............................................................................................................... 1
8 ..... Spacer ............................................................................................................ 2
8 ..... Spacer ............................................................................................................ 2
8 ..... Spacer ............................................................................................................ 2
8 ..... Spacer ............................................................................................................ 2
8 ..... Spacer ............................................................................................................ 2
8 ..... Spacer ............................................................................................................ 2
8 ..... Spacer ............................................................................................................ 2
8 ..... Spacer ............................................................................................................ 2
8 ..... Spacer ............................................................................................................ 2
8 ..... Spacer ............................................................................................................ 2
8 ..... Spacer ............................................................................................................ 2
9 580003955 Bearing Cone ................................................................................................. 1
10 580025541 Bevel Gear ..................................................................................................... 1
11 580003973 Bearing ........................................................................................................... 1
12 580003974 Snap Ring ....................................................................................................... 1
a 580003979 Screw ............................................................................................................. 1
a 580003980 Locknut ........................................................................................................... 1
a 580003978 Ball ................................................................................................................. 2
14 580003977 Washer ........................................................................................................... 4
15 931018916 Capscrew ....................................................................................................... 4
16 580003982 Ring ................................................................................................................ 2
17 580003981 Cotter Pin ....................................................................................................... 2
18 580015905 Bearing Cup ................................................................................................... 2
19 580015904 Bearing Cone ................................................................................................. 2
20 580020869 Differential Housing ........................................................................................ 1
20 580020870 Case ........................................................................................................... 1
21 580003959 Washer .................................................................................................. 16
22 580003993 Capscrew ............................................................................................... 16
23 580003984 Nut .................................................................................................................. 12
24 518108822 Washer ........................................................................................................... 12
25 580003985 Bolt ................................................................................................................. 12
26 580003995 Thrust Washer ................................................................................................ 2
27 580003997 Washer ........................................................................................................... 4
28 580004015 Pinion ............................................................................................................. 4
29 580003996 Gear ............................................................................................................... 2
30 580020793 Spider ............................................................................................................. 1
580003956 Cage ............................................................................................................... 1
580003986 Kit-Shim .......................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 8-5


P13703 11-03

DIFFERENTIAL AND CARRIER


ITEM PART NO. DESCRIPTION QTY
580003960 Kit-Spacer ....................................................................................................... 1
580003975 Carrier ............................................................................................................ 1
580020794 Kit-Hardware .................................................................................................. 1
580020792 Kit-Differential ................................................................................................. 1

FOOTNOTES:
a Not Illustrated

8-6 ©2009 Yale Materials Handling Corporation B878


11-03 P13704

AXLE HOUSING AND ATTACHING PARTS (FIGURE 8-3)

ITEM PART NO. DESCRIPTION QTY


580018328 Drive Axle ........................................................................................................... 1
1 580033690 Drive Axle Housing ......................................................................................... 1
2 580025542 Plug ............................................................................................................ 3
3 580003271 Washer ....................................................................................................... 12
4 580025534 Screw (Short) ............................................................................................. 8
4 580025535 Screw (Medium) ......................................................................................... 4
5 580025536 Wiper (Inner) .............................................................................................. 2
6 580007552 Nut .............................................................................................................. 2
7 520045502 Lockwasher ................................................................................................ 2
8 580025537 Lockwasher ................................................................................................ 2
9 580007553 Nut .............................................................................................................. 2
10 580025538 Axle Shaft (LH) ........................................................................................... 1
10 580025539 Axle Shaft (RH) .......................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 8-7


P13705 11-03

TIRE AND WHEEL (FIGURE 8-4)


DRIVE

8-8 ©2009 Yale Materials Handling Corporation B878


11-03 P13705

TIRE AND WHEEL


DRIVE
KEY:
A: 8.25 x 15
B: 8.25 x 15 (Radial)
QTY
ITEM PART NO. DESCRIPTION A B
1 580006805 Tire (Solid) (Standard Hardness) ............................................................... 4 ..
1 580050050 Tire (Solid) (Standard Hardness) (Alternate Part) ...................................... 4 ..
1 580006806 Tire (Solid) (Soft Ride) ............................................................................... 4 ..
1 580050050 Tire (Solid)(Soft Ride)(Alternate Part) ........................................................ 4 ..
2 580006800 Tire Flap (12 Ply) ........................................................................................ 4 ..
2 580006803 Tire Flap (With Flap) .............................................................................. 1 ..
2 580006808 Tire Flap ................................................................................................. 1 ..
2 580006809 Pneumatic Tire (Radial) ............................................................................. .. 4
2 580015806 Tire ......................................................................................................... .. 1
2 580034748 Tube ....................................................................................................... .. 1
2 580014962 Pneumatic Tire (Tubeless) (Optional) ........................................................ .. 4
2 580015806 Tire (Tubeless) (Optional) ...................................................................... .. 1
2 580014869 Tubeless Bead Seal (Optional) .............................................................. .. 1
2 580014987 Tubeless Bead Seal Valve (Optional) .................................................... .. 1
3 580006774 Wheel Assy ................................................................................................ 4 4
4 580006798 Wheel Side Ring .................................................................................... 1 1
5 505971515 Wheel Lock Ring .................................................................................... 1 1
6 505971551 Shoulder Ring ........................................................................................ 1 1
7 580006770 Wheel Assy (Solid) ..................................................................................... 4 ..
8 580006798 Wheel Side Ring .................................................................................... 1 ..
9 505971515 Wheel Lock Ring .................................................................................... 1 ..
10 580002638 Extension ................................................................................................... 4 4
11 520044952 Washer (Valve Stem) (Radial) ................................................................... .. 4
12 518797620 Plate (Valve Stem) (Not Illustrated) ............................................................ .. 4
12 580009119 Plate (Valve Stem) (Not Illustrated) ............................................................ .. 4

B878 ©2009 Yale Materials Handling Corporation 8-9


P13705 11-03

NOTES

8-10 ©2009 Yale Materials Handling Corporation B878


SECTION 9

9 STEERING SYSTEM
CONTENTS

SECTION 9
STEERING SYSTEM

DESCRIPTION PAGE

STEERING AXLE ............................................................................................................................................ 9-6


STEERING COLUMN ...................................................................................................................................... 9-2
STEERING CONTROL UNIT .......................................................................................................................... 9-4
STEERING CYLINDER
→ S/N B878V02033D ................................................................................................................................ 9-12
S/N B878V02034D → ................................................................................................................................ 9-14
STEERING PUMP ........................................................................................................................................... 9-10
TIRE AND WHEEL
STEERING .................................................................................................................................................. 9-16

B878 ©2009 Yale Materials Handling Corporation 9-1


P13706 11-03

STEERING COLUMN (FIGURE 9-1)

9-2 ©2009 Yale Materials Handling Corporation B878


11-03 P13706

STEERING COLUMN
ITEM PART NO. DESCRIPTION QTY
1 580007185 Steering Pump (FP13708 [Page 9-4])............................................................... 1
2 580007189 Steering Column ................................................................................................. 1
3 580007190 Grommet ............................................................................................................. 1
4 580007206 Shaft ................................................................................................................... 1
5 580007198 Bumper ............................................................................................................... 1
6 203148100 Capscrew ............................................................................................................ 4
7 065619400 Lockwasher ......................................................................................................... 4
8 580007199 Washer ............................................................................................................... 8
9 580007200 Isolator ................................................................................................................ 1
10 580007201 Spacer ................................................................................................................ 4
11 580007202 Latch ................................................................................................................... 1
12 580007203 Spring ................................................................................................................. 1
13 580007207 Bushing ............................................................................................................... 1
14 580007194 Bracket (Optional) ............................................................................................... 1
14 580007191 Bracket ................................................................................................................ 1
15 502566902 Washer ........................................................................................................... 1
16 449022017 Lockwasher .................................................................................................... 1
17 449001007 Capscrew ....................................................................................................... 1
18 580007204 Anchor ................................................................................................................ 1
19 449001015 Capscrew ............................................................................................................ 2
20 909882404 Nut ...................................................................................................................... 2
21 518790687 Washer ............................................................................................................... 2
22 505976563 Capscrew ............................................................................................................ 2
23 580007205 Washer ............................................................................................................... 2
24 580007208 Spring ................................................................................................................. 1
25 580007209 Tensioner ............................................................................................................ 1
26 520082839 Pin ....................................................................................................................... 1
27 015415200 Cotter Pin ............................................................................................................ 1
28 580007210 Plate .................................................................................................................... 1
29 449001014 Screw .................................................................................................................. 1
30 449015014 Nut ...................................................................................................................... 1
31 519766808 Lockwasher ......................................................................................................... 1
32 580007211 Cover .................................................................................................................. 1
33 449001412 Capscrew ............................................................................................................ 2
34 449022018 Washer ............................................................................................................... 2
35 449015002 Nut ...................................................................................................................... 2
36 580007212 Clamp ................................................................................................................. 1
37 580003556 Steering Wheel ................................................................................................... 1
38 580007215 Lockwasher ......................................................................................................... 2
39 057780800 Fitting .................................................................................................................. 4
39 052645300 O-Ring ............................................................................................................ 1
40 580003567 Spacer ................................................................................................................ 4
41 580007213 Steering Column ................................................................................................. 1
41 580003559 Kit-Terminal .................................................................................................... 1
42 518794682 Nut .................................................................................................................. 1
43 580003557 Horn Button ......................................................................................................... 1
44 580007214 Valve Block ......................................................................................................... 1
45 580003582 Relief Valve .................................................................................................... 1
46 580003583 Seal ............................................................................................................ 1

B878 ©2009 Yale Materials Handling Corporation 9-3


P13708 11-03

STEERING CONTROL UNIT (FIGURE 9-2)

9-4 ©2009 Yale Materials Handling Corporation B878


11-03 P13708

STEERING CONTROL UNIT


ITEM PART NO. DESCRIPTION QTY
580007185 Steering Pump .................................................................................................... 1
1 ..... Seal Ring ........................................................................................................ 1
2 ..... Housing .......................................................................................................... 1
2 ..... Spool .............................................................................................................. 1
3 504226283 Ball ................................................................................................................. 1
4 504805749 Bushing .......................................................................................................... 1
5 580000189 Seal ................................................................................................................ 1
6 ..... Plate ............................................................................................................... 1
6 ..... Screw ............................................................................................................. 2
7 504226233 Bearing Set ..................................................................................................... 1
8 504226256 Ring ................................................................................................................ 1
9 504226253 Pin .................................................................................................................. 1
10 a 518793630 Spring ............................................................................................................. 2
11 518793644 Shaft ............................................................................................................... 1
12 580007186 Spacer ............................................................................................................ 1
13 ..... O-Ring ............................................................................................................ 1
14 580000478 Plate ............................................................................................................... 1
15 580007187 Gear Set ......................................................................................................... 1
16 ..... O-Ring ............................................................................................................ 2
17 520086604 End Cover ...................................................................................................... 1
18 ..... Washer ........................................................................................................... 7
19 580003578 Pin .................................................................................................................. 1
20 580007188 Screw ............................................................................................................. 1
21 504225299 Capscrew ....................................................................................................... 6
504805748 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a → 10/2008

B878 ©2009 Yale Materials Handling Corporation 9-5


P13709 11-03

STEERING AXLE (FIGURE 9-3)

9-6 ©2009 Yale Materials Handling Corporation B878


11-03 P13709

STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
580021895 Steering Axle ...................................................................................................... 1
1 580007166 Steering Axle .................................................................................................. 1
1 580007169 Shaft ........................................................................................................... 2
2 580008277 Seal ................................................................................................................ 8
3 a 580043735 Pin .................................................................................................................. 2
3 c 580052359 Pin .................................................................................................................. 2
4 a 580043736 Pin .................................................................................................................. 2
4 c 580052360 Pin .................................................................................................................. 2
5 015918200 Snap Ring ....................................................................................................... 8
6 a 580021896 Tie Rod ........................................................................................................... 2
6 c 580052282 Tie Rod ........................................................................................................... 2
6 c 580052264 Spherical Roller Bearing ............................................................................ 2
7 502565901 Capscrew ....................................................................................................... 8
8 449022041 Lockwasher .................................................................................................... 8
9 504224266 Plug ................................................................................................................ 2
10 072387301 Bearing Cone ................................................................................................. 2
11 072387302 Bearing Cup ................................................................................................... 2
12 504224298 Seal ................................................................................................................ 2
13 504224231 Wear Sleeve ................................................................................................... 2
14 580011846 Spindle (RH) ................................................................................................... 1
15 580011849 Spindle (LH) ................................................................................................... 1
16 065001000 Bearing Cone ................................................................................................. 2
17 504224242 Seal ................................................................................................................ 2
18 504225236 O-Ring ............................................................................................................ 2
19 504224222 Shim (0.005 in.) .............................................................................................. AR
19 504224232 Shim (0.007 in.) .............................................................................................. AR
19 504224292 Shim (0.020 in.) .............................................................................................. AR
19 580050203 Shim (0.002 in.) .............................................................................................. AR
20 931014904 Capscrew ....................................................................................................... 6
21 502175920 Bearing Cone ................................................................................................. 2
22 060733800 Bearing Cone ................................................................................................. 2
23 580003602 Seal ................................................................................................................ 2
24 580007177 Hub ................................................................................................................. 2
24 053239100 Bearing Cup (Use with 060733800) ........................................................... 1
24 502175921 Bearing Cup (Use with 502175920) ........................................................... 1
24 580003603 Wear Sleeve ............................................................................................... 1
24 580007180 Wheel Stud ................................................................................................. 6
25 504240211 Wheel Nut ....................................................................................................... 2
26 580007181 Washer ........................................................................................................... 2
27 015418400 Cotter Pin ....................................................................................................... 2
28 504227283 Cap ................................................................................................................. 2
29 520045589 Seal ................................................................................................................ 2
30 580007182 Bearing Cap (Assembly) ................................................................................ 2
30 580007183 Bearing Cap ............................................................................................... 1
30 065000900 Bearing Cup ............................................................................................... 1
31 015631500 Grease Fitting ................................................................................................. 6
32 b 580007247 Steering Cylinder (FP13712 [Page 9-12])..................................................... 1
32 d 580064660 Steering Cylinder (FP16533 [Page 9-14])..................................................... 1
33 580003482 Sealing Ring ................................................................................................... 2
34 580003483 Shim (0.110 in.) .............................................................................................. 3
35 580003484 Shim (0.040 in.) .............................................................................................. 3

B878 ©2009 Yale Materials Handling Corporation 9-7


P13709 11-03

STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
36 580003486 Flange ............................................................................................................ 2
37 580003485 Bushing .......................................................................................................... 2
38 580007727 Bearing Cap ................................................................................................... 2
39 449001395 Capscrew ....................................................................................................... 4
40 955400910 Lockwasher .................................................................................................... 4
41 580007180 Wheel Stud ..................................................................................................... 12
42 505969526 Wheel Nut ....................................................................................................... 12

FOOTNOTES:
a → S/N B878V01616B c S/N B878V01617B →
b → S/N B878V02033D d S/N B878V02034D →

9-8 ©2009 Yale Materials Handling Corporation B878


11-03 P13709

NOTES

B878 ©2009 Yale Materials Handling Corporation 9-9


P13710 11-03

STEERING PUMP (FIGURE 9-4)

9-10 ©2009 Yale Materials Handling Corporation B878


11-03 P13710

STEERING PUMP
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
580010646 Pump .......................................................................................................... 1 ..
580010647 Pump .......................................................................................................... .. 1
1 ..... Body ....................................................................................................... 1 1
2 580012388 Flange .................................................................................................... 1 1
3 580012372 Gear Set ................................................................................................ 1 ..
3 580012375 Gear Set ................................................................................................ .. 1
4 519244838 Lockwasher ............................................................................................ 4 4
5 580012390 Bolt ......................................................................................................... 4 4
6 580012370 Key ......................................................................................................... 1 ..
7 580012371 Flow Valve ............................................................................................. 1 1
8 505964529 Spring ................................................................................................ 1 1
9 505964564 Plug ("B") ........................................................................................... 2 2
10 052645400 O-Ring ............................................................................................... 2 2
11 580012373 Plug ................................................................................................... 1 1
12 ..... Body .................................................................................................. 1 1
13 ..... Plunger .............................................................................................. 1 1
14 ..... Snap Ring .............................................................................................. 1 1
15 ..... Oil Seal .................................................................................................. 1 1
16 ..... Seal ........................................................................................................ 2 2
17 ..... Seal ........................................................................................................ 2 2
18 ..... Bushing .................................................................................................. 4 4
580012389 Kit-Seal ....................................................................................................... 1 1
580012372 Gear Set ..................................................................................................... 1 ..
580012375 Gear Set ..................................................................................................... .. 1

B878 ©2009 Yale Materials Handling Corporation 9-11


P13712 11-03

STEERING CYLINDER (FIGURE 9-5)


(→ S/N B878V02033D)

9-12 ©2009 Yale Materials Handling Corporation B878


11-03 P13712

STEERING CYLINDER
(→ S/N B878V02033D)

ITEM PART NO. DESCRIPTION QTY


580007247 Steering Cylinder ................................................................................................ 1
1 504225226 Rod Wiper ...................................................................................................... 2
2 504305712 Seal ................................................................................................................ 1
3 500167906 Back-Up Ring ................................................................................................. 2
4 580007157 O-Ring ............................................................................................................ 2
5 580007158 Tube Wldmt-Cylinder ...................................................................................... 1
6 580007164 End Cap ......................................................................................................... 2
7 504804790 Seal ................................................................................................................ 2
8 580007159 Cylinder Rod ................................................................................................... 1
9 052642200 Fitting .............................................................................................................. 2
9 052645200 O-Ring ........................................................................................................ 1
580026953 Kit-Seal ............................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 9-13


P16533 08-05

STEERING CYLINDER (FIGURE 9-6)


(S/N B878V02034D →)

ITEM PART NO. DESCRIPTION QTY


580064660 Steering Cylinder ................................................................................................ 1
1 580007158 Tube Wldmt-Cylinder ...................................................................................... 1
2 500167906 Back-Up Ring ................................................................................................. 2
3 501712902 O-Ring ............................................................................................................ 2
4 580052511 Rod Seal ......................................................................................................... 2
5 580007157 O-Ring ............................................................................................................ 2
6 580060394 End Cap ......................................................................................................... 2
7 524214603 Rod Wiper ...................................................................................................... 2
8 580065978 Wear Ring ...................................................................................................... 2
9 504305712 Seal ................................................................................................................ 2
10 580065976 Piston Rod ...................................................................................................... 1
580071006 Kit-Seal ............................................................................................................... 1
11 580097242 Kit-Seal (Alternate Part) ...................................................................................... 1

9-14 ©2009 Yale Materials Handling Corporation B878


08-05 P16533

NOTES

B878 ©2009 Yale Materials Handling Corporation 9-15


P13713 11-03

TIRE AND WHEEL (FIGURE 9-7)


STEERING

9-16 ©2009 Yale Materials Handling Corporation B878


11-03 P13713

TIRE AND WHEEL


STEERING
KEY:
A: 8.25 x 15
B: 8.25 x 15 12 Ply
C: 8.25 R15 Radial
QTY
ITEM PART NO. DESCRIPTION A B C
1 580006805 Tire (Solid) (Standard Hardness) ...................................................... 2 .. ..
1 580050050 Tire (Solid) (Standard Hardness) (Alternate Part) ............................. 2 .. ..
1 580006806 Tire (Solid) (Soft Ride) ....................................................................... 2 .. ..
1 580050050 Tire (Solid)(Soft Ride)(Alternate Part) ............................................... 2 .. ..
2 580006800 Tire Flap (12 Ply) ............................................................................... .. 2 ..
2 580006803 Tire Flap (With Flap) .......................................................................... .. 2 ..
2 580006808 Tire Flap ........................................................................................ .. 2 ..
2 580006809 Pneumatic Tire (Radial) ..................................................................... .. .. 2
2 580015806 Tire ................................................................................................ .. .. 1
2 580034748 Tube .............................................................................................. .. .. 1
3 580009119 Plate (Valve Stem) (Not Illustrated) (Optional) .............................. .. .. 1
4 518797620 Plate (Valve Stem) (Not Illustrated) (Optional) .............................. .. .. 1
5 520044952 Washer (Valve Stem) (Not Illustrated) .......................................... .. .. 1
6 580014962 Pneumatic Tire (Radial) (Tubeless) (Optional) .................................. .. .. 2
6 580015806 Tire ................................................................................................ .. .. 1
6 580014987 Tubeless Bead Seal Valve ............................................................ .. .. 1
6 580014869 Tubeless Bead Seal ...................................................................... .. .. 1
7 580006769 Wheel Assy ....................................................................................... 2 .. ..
8 580006798 Wheel Side Ring ........................................................................... 1 .. ..
9 505971515 Wheel Lock Ring ........................................................................... 1 .. ..
10 580006773 Wheel Assy (Optional) ....................................................................... 2 .. ..
10 580006773 Wheel Assy ....................................................................................... .. 2 2
11 580006798 Wheel Side Ring ........................................................................... 1 1 1
12 505971515 Wheel Lock Ring ........................................................................... 1 1 1
13 505971551 Shoulder Ring ............................................................................... 1 1 1

B878 ©2009 Yale Materials Handling Corporation 9-17


P13713 11-03

NOTES

9-18 ©2009 Yale Materials Handling Corporation B878


SECTION 10

10 BRAKE SYSTEM
CONTENTS

SECTION 10
BRAKE SYSTEM

DESCRIPTION PAGE

BOOSTER ....................................................................................................................................................... 10-16


BRAKE
→ S/N B878V02368E INC. 2381-2383 ...................................................................................................... 10-6
S/N B878V02369E → EXC. 2381-2383 ..................................................................................................... 10-8
BRAKE LINES
→ S/N B878V01935C ................................................................................................................................ 10-12
S/N B878V01936C → ................................................................................................................................ 10-14
BRAKE PEDAL LINKAGE
POWERSHIFT ............................................................................................................................................ 10-2
MASTER CYLINDER ...................................................................................................................................... 10-10
PARK BRAKE .................................................................................................................................................. 10-18

B878 ©2009 Yale Materials Handling Corporation 10-1


P13714 11-03

BRAKE PEDAL LINKAGE (FIGURE 10-1)


POWERSHIFT

10-2 ©2009 Yale Materials Handling Corporation B878


11-03 P13714

BRAKE PEDAL LINKAGE


POWERSHIFT

ITEM PART NO. DESCRIPTION QTY


1 580006032 Brake Valve ........................................................................................................ 1
1 580006059 Master Cylinder (FP13716 [Page 10-10])..................................................... 1
2 580006060 Cap ................................................................................................................. 1
3 580006033 Brake Booster (FP13718 [Page 10-16])........................................................ 1
4 580006065 Tube Assy ...................................................................................................... 1
5 580006090 Pin ....................................................................................................................... 1
6 580006091 Shaft ................................................................................................................... 1
7 580006006 Spring ................................................................................................................. 1
8 015026500 Lockwasher ......................................................................................................... 2
8 060305600 Capscrew ............................................................................................................ 2
9 015418200 Cotter Pin ............................................................................................................ 1
10 524136752 Pad ..................................................................................................................... 2
11 580006001 Spring ................................................................................................................. 1
12 580005993 Inching Pedal ...................................................................................................... 1
13 580005996 Bushing .......................................................................................................... 2
14 580005997 Pin .................................................................................................................. 1
15 015915900 Snap Ring ........................................................................................................... 4
16 580006000 Washer ............................................................................................................... 2
17 014972900 Nut ...................................................................................................................... 2
17 015026400 Lockwasher ......................................................................................................... 2
18 506395588 Ball Joint ............................................................................................................. 2
19 014973300 Nut ...................................................................................................................... 1
19 059694700 Capscrew ............................................................................................................ 1
20 580005999 Crank .................................................................................................................. 1
21 580005161 Woodruff Key ...................................................................................................... 2
22 014972900 Nut ...................................................................................................................... 2
23 580006002 Link ..................................................................................................................... 1
24 449015044 Nut ...................................................................................................................... 4
24 449001040 Capscrew ............................................................................................................ 4
25 580005996 Bushing ............................................................................................................... 2
26 580006094 Brake Pedal ........................................................................................................ 1
27 580005983 Bracket Wldmt .................................................................................................... 1
28 449021006 Washer ............................................................................................................... 2
29 449022013 Lockwasher ......................................................................................................... 2
30 504239227 Pin ....................................................................................................................... 2
31 015415900 Cotter Pin ............................................................................................................ 2
32 580006004 Link ..................................................................................................................... 1
33 504574261 Rod End .............................................................................................................. 2
33 014972700 Nut ...................................................................................................................... 2
34 580006005 Spring ................................................................................................................. 1
35 449015002 Nut ...................................................................................................................... 2
35 449001170 Capscrew ............................................................................................................ 2
35 449022018 Washer ............................................................................................................... 2
36 449021010 Washer ............................................................................................................... 1
36 580004590 Capscrew ............................................................................................................ 1
37 449021001 Washer ............................................................................................................... 1
38 580004588 Flange ................................................................................................................. 2
39 580006003 Plate .................................................................................................................... 1
40 014970900 Nut ...................................................................................................................... 1
41 a 937100904 Nut ...................................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 10-3


P13714 11-03

BRAKE PEDAL LINKAGE


POWERSHIFT

ITEM PART NO. DESCRIPTION QTY


42 580006089 Rod End .............................................................................................................. 1
43 014973300 Nut ...................................................................................................................... 1
44 015026500 Lockwasher ......................................................................................................... 2
44 060305700 Capscrew ............................................................................................................ 2
45 a 580066632 Plate .................................................................................................................... 1
46 449001023 Capscrew ............................................................................................................ 1
47 a 449022013 Lockwasher ......................................................................................................... 1
48 a 449015044 Nut ...................................................................................................................... 1
49 a 900015238 Clamp ................................................................................................................. 1
50 a 518796658 Relay ................................................................................................................... 1
51 a 580063422 Wire Harness ...................................................................................................... 1
52 a 449001268 Capscrew ............................................................................................................ 1
53 a 449022021 Washer ............................................................................................................... 1

FOOTNOTES:
a S/N B878V01936C →

10-4 ©2009 Yale Materials Handling Corporation B878


11-03 P13714

NOTES

B878 ©2009 Yale Materials Handling Corporation 10-5


P13715 11-03

BRAKE (FIGURE 10-2)


(→ S/N B878V02368E INC. 2381-2383)

10-6 ©2009 Yale Materials Handling Corporation B878


11-03 P13715

BRAKE
(→ S/N B878V02368E INC. 2381-2383)
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
580005952 Brake Assembly ......................................................................................... 1 ..
580005978 Brake Assembly ......................................................................................... .. 1
1 580005953 Spider .................................................................................................... 1 ..
1 580005979 Spider .................................................................................................... .. 1
2 580005955 Plug ........................................................................................................ 2 2
3 580005954 Plug (Inspection) .................................................................................... 2 2
4 580005957 Screw ..................................................................................................... 2 2
4 580005958 Spring Washer ....................................................................................... 2 2
4 580005956 Plate ....................................................................................................... 1 1
5 580005959 Brake Shoe (Common) .......................................................................... 1 1
6 580005980 Brake Shoe ............................................................................................ .. 1
6 580005960 Brake Shoe ............................................................................................ 1 ..
7 931016904 Capscrew ............................................................................................... 1 1
8 580005961 Bracket ................................................................................................... 1 1
8 580005962 Spring .................................................................................................... 1 1
8 580005963 Washer .................................................................................................. 1 1
9 580005964 Wheel Cylinder ...................................................................................... 1 1
9 a 580007245 Kit-Repair Wheel Cylinder ................................................................. 1 1
9 580005967 Screw ................................................................................................ 1 1
10 580005968 Adjuster .................................................................................................. 1 1
11 580005969 Screw ................................................................................................ 2 2
12 580005970 Spring Washer ....................................................................................... 1 1
13 580005971 Washer .................................................................................................. 1 1
14 580005972 Spring (Return) ...................................................................................... 2 2
15 580005973 Spring .................................................................................................... 1 1
16 580005974 Spring .................................................................................................... 2 2
17 580005975 Lockplate ............................................................................................... 2 2
18 580005976 Ring ....................................................................................................... 2 2
19 580064528 Spring .................................................................................................... 2 2
20 580011652 Washer (0.01 in.) ................................................................................... AR AR
20 580011653 Washer (0.02 in.) ................................................................................... AR AR
20 580011654 Washer (0.04 in.) ................................................................................... AR AR
21 580005965 Screw ..................................................................................................... 2 2
22 580005966 Spring .................................................................................................... 2 2

FOOTNOTES:
a Includes Cups, Boots, Pistons and Pushrods

B878 ©2009 Yale Materials Handling Corporation 10-7


P18386 01-07

BRAKE (FIGURE 10-3)


(S/N B878V02369E → EXC. 2381-2383)

10-8 ©2009 Yale Materials Handling Corporation B878


01-07 P18386

BRAKE
(S/N B878V02369E → EXC. 2381-2383)

ITEM PART NO. DESCRIPTION QTY


580060912 Brake Assembly (RH) ......................................................................................... 1
580060911 Brake Assembly (LH) .......................................................................................... 1
1 ..... Anchor Plate ................................................................................................... 1
2 ..... Auto Adjuster .................................................................................................. 1
3 ..... Washer ........................................................................................................... 2
4 ..... Capscrew ....................................................................................................... 1
5 ..... Wheel Cylinder ............................................................................................... 1
6 ..... Washer ........................................................................................................... 2
7 ..... Bolt ................................................................................................................. 2
8 ..... Retainer .......................................................................................................... 1
9 ..... Bolt ................................................................................................................. 2
10 ..... Washer ........................................................................................................... 2
11 ..... Brake Shoes ................................................................................................... 1
12 ..... Ram ................................................................................................................ 1
13 ..... Spring ............................................................................................................. 1
14 ..... Disc ................................................................................................................ 1
15 ..... Spring ............................................................................................................. 2
16 ..... Spring ............................................................................................................. 1
17 ..... Spring ............................................................................................................. 2
18 ..... Plug ................................................................................................................ 2
19 ..... Plug ................................................................................................................ 2
580082847 Kit-Adjuster ......................................................................................................... 1
580082846 Kit-Brake Backplate (LH) .................................................................................... 1
580082851 Kit-Brake Backplate (RH) .................................................................................... 1
580082848 Kit-Repair Wheel Cylinder .................................................................................. 1
580082852 Kit-Brake Shoe (RH) ........................................................................................... 1
580082849 Kit-Brake Shoe (LH) ............................................................................................ 1
580082850 Kit-Spring ............................................................................................................ 1

B878 ©2009 Yale Materials Handling Corporation 10-9


P13716 11-03

MASTER CYLINDER (FIGURE 10-4)

10-10 ©2009 Yale Materials Handling Corporation B878


11-03 P13716

MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
580006059 Master Cylinder ................................................................................................... 1
1 ..... Gasket ............................................................................................................ 1
2 580006076 Relief Valve .................................................................................................... 1
3 ..... Gasket ............................................................................................................ 1
4 ..... Gasket ............................................................................................................ 1
5 ..... Cup ................................................................................................................. 1
6 ..... Cup ................................................................................................................. 1
7 ..... Cup ................................................................................................................. 1
8 ..... Retaining Ring ................................................................................................ 1
9 ..... Retainer .......................................................................................................... 1
10 ..... Seat ................................................................................................................ 1
11 ..... O-Ring ............................................................................................................ 1
12 ..... Seal ................................................................................................................ 1
13 ..... Check Valve ................................................................................................... 1
14 ..... Valve Seat ...................................................................................................... 1
15 580006060 Cap ................................................................................................................. 1
16 580006065 Tube Assy ...................................................................................................... 1
17 580006068 Spring ............................................................................................................. 1
580006074 Kit-Repair Master Cylinder .................................................................................. 1

B878 ©2009 Yale Materials Handling Corporation 10-11


P13717 11-03

BRAKE LINES (FIGURE 10-5)


(→ S/N B878V01935C)

10-12 ©2009 Yale Materials Handling Corporation B878


11-03 P13717

BRAKE LINES
(→ S/N B878V01935C)

ITEM PART NO. DESCRIPTION QTY


1 449015002 Nut ...................................................................................................................... 2
1 449001170 Capscrew ............................................................................................................ 2
1 449022018 Washer ............................................................................................................... 2
2 580021039 Reservoir ............................................................................................................ 1
2 580022126 Cap ................................................................................................................. 1
2 580022127 Clamp ............................................................................................................. 1
3 580006007 Clamp ................................................................................................................. 2
4 580006013 Hose ................................................................................................................... 1
5 019930000 Fitting .................................................................................................................. 1
6 580006032 Brake Valve ........................................................................................................ 1
7 580006033 Brake Booster ................................................................................................. 1
8 580006059 Master Cylinder .............................................................................................. 1
9 580006011 Fitting .................................................................................................................. 2
9 520045899 Gasket ................................................................................................................ 2
10 580006009 Tube Assy (LH) ................................................................................................... 1
11 513330100 Fitting .................................................................................................................. 1
12 504233298 Clamp ................................................................................................................. 2
13 580006010 Tube Assy (RH) .................................................................................................. 1
14 449001415 Capscrew ............................................................................................................ 1
14 449022016 Lockwasher ......................................................................................................... 1
15 580006008 Tube Assy ........................................................................................................... 1
16 580006012 Fitting .................................................................................................................. 1
17 203302200 Fitting .................................................................................................................. 1
18 ab 019930000 Fitting .................................................................................................................. 1
19 a 500595901 Fitting .................................................................................................................. 1
20 a 505972532 Pressure Switch .................................................................................................. 1
21 449001014 Screw .................................................................................................................. 1
22 501921909 Clamp ................................................................................................................. 1
23 449022016 Lockwasher ......................................................................................................... 1
24 449015014 Nut ...................................................................................................................... 1
25 580006018 Fitting .................................................................................................................. 1
26 580006019 Fitting .................................................................................................................. 1
27 ab 501884905 Fitting (Pipe Plug) ............................................................................................... 1
28 ab 502082904 Fitting .................................................................................................................. 1

FOOTNOTES:
a Powershift (Foot Directional Control Pedal) b Powershift (Forward/Reverse Lever)

B878 ©2009 Yale Materials Handling Corporation 10-13


P16444 07-05

BRAKE LINES (FIGURE 10-6)


(S/N B878V01936C →)

10-14 ©2009 Yale Materials Handling Corporation B878


07-05 P16444

BRAKE LINES
(S/N B878V01936C →)

ITEM PART NO. DESCRIPTION QTY


1 449015002 Nut ...................................................................................................................... 2
1 449001170 Capscrew ............................................................................................................ 2
1 449022018 Washer ............................................................................................................... 2
2 580021039 Reservoir ............................................................................................................ 1
2 580022126 Cap ................................................................................................................. 1
2 580022127 Clamp ............................................................................................................. 1
3 580006007 Clamp ................................................................................................................. 2
4 580006013 Hose ................................................................................................................... 1
5 019930000 Fitting .................................................................................................................. 1
6 580006032 Brake Valve ........................................................................................................ 1
7 580006033 Brake Booster (FP13718 [Page 10-16])........................................................ 1
8 580006059 Master Cylinder (FP13716 [Page 10-10])..................................................... 1
9 580006011 Fitting .................................................................................................................. 2
9 520045899 Gasket ................................................................................................................ 2
10 580006009 Tube Assy (LH) ................................................................................................... 1
11 513330100 Fitting .................................................................................................................. 1
12 504233298 Clamp ................................................................................................................. 2
13 580006010 Tube Assy (RH) .................................................................................................. 1
14 449001415 Capscrew ............................................................................................................ 1
14 449022016 Lockwasher ......................................................................................................... 1
15 580006008 Tube Assy ........................................................................................................... 1
16 580006012 Fitting .................................................................................................................. 1
17 203302200 Fitting .................................................................................................................. 1
18 019930000 Fitting .................................................................................................................. 1
19 500595901 Fitting .................................................................................................................. 1
20 505972532 Pressure Switch .................................................................................................. 2
21 449001014 Screw .................................................................................................................. 1
22 501921909 Clamp ................................................................................................................. 1
23 449022016 Lockwasher ......................................................................................................... 1
24 449015014 Nut ...................................................................................................................... 1
25 580006018 Fitting .................................................................................................................. 1
26 580006019 Fitting .................................................................................................................. 1
27 502082904 Fitting .................................................................................................................. 1

B878 ©2009 Yale Materials Handling Corporation 10-15


P13718 11-03

BOOSTER (FIGURE 10-7)

10-16 ©2009 Yale Materials Handling Corporation B878


11-03 P13718

BOOSTER
ITEM PART NO. DESCRIPTION QTY
580006033 Brake Booster ..................................................................................................... 1
1 ..... Cover .............................................................................................................. 1
2 ..... Cup ................................................................................................................. 2
3 ..... O-Ring ............................................................................................................ 1
4 ..... Piston Ring ..................................................................................................... 1
5 ..... O-Ring ............................................................................................................ 1
580006054 Kit-Repair Brake Booster .................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 10-17


P13719 11-03

PARK BRAKE (FIGURE 10-8)

10-18 ©2009 Yale Materials Handling Corporation B878


11-03 P13719

PARK BRAKE
ITEM PART NO. DESCRIPTION QTY
1 580006022 Spacer ................................................................................................................ 2
2 580006031 Screw .................................................................................................................. 7
3 580006028 Cover .................................................................................................................. 1
4 580006030 Cover .................................................................................................................. 1
5 a 580005949 Link ..................................................................................................................... 1
6 a 502398901 Washer ............................................................................................................... 2
7 a 580005950 Bearing ............................................................................................................... 1
8 a 720217901 E-Ring ................................................................................................................. 2
9 580006029 Cover .................................................................................................................. 1
10 580006027 Cover .................................................................................................................. 1
11 015414700 Cotter Pin ............................................................................................................ 1
12 507353800 Retaining Ring .................................................................................................... 2
13 449001076 Capscrew ............................................................................................................ 2
13 449022016 Lockwasher ......................................................................................................... 2
14 580009304 Parking Brake Cable (LH) ................................................................................... 1
15 504075796 Clamp ................................................................................................................. 1
16 580009305 Parking Brake Cable (RH) .................................................................................. 1
17 580013690 Clamp ................................................................................................................. 1
18 504230271 Nut ...................................................................................................................... 2
19 580023597 Parking Brake Lever ........................................................................................... 1
20 518798630 Spacer ............................................................................................................ 1
21 518798608 Spacer ............................................................................................................ 1
22 580006025 Link ................................................................................................................. 2
23 518798621 Clamp ............................................................................................................. 2
24 520052804 Pin .................................................................................................................. 2
25 580006026 Washer ........................................................................................................... 2
26 015414700 Cotter Pin ....................................................................................................... 1
27 518798644 Pin .................................................................................................................. 1
28 518798687 Snap Ring ....................................................................................................... 1

FOOTNOTES:
a Foot Directional Control Pedal

B878 ©2009 Yale Materials Handling Corporation 10-19


P13719 11-03

NOTES

10-20 ©2009 Yale Materials Handling Corporation B878


SECTION 11

11 HYDRAULIC SYSTEM
CONTENTS

SECTION 11
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE
FOUR FUNCTION ....................................................................................................................................... 11-28
TWO AND THREE FUNCTION ................................................................................................................... 11-22
CONTROL VALVE ATTACHING PARTS WITH FITTINGS
FOUR FUNCTION ....................................................................................................................................... 11-30
TWO AND THREE FUNCTION ................................................................................................................... 11-24
CONTROL VALVE ATTACHING TUBES
TWO, THREE, AND FOUR FUNCTION ..................................................................................................... 11-32
DRIVE SHAFT ................................................................................................................................................. 11-16
HYDRAULIC OIL FILTER ................................................................................................................................ 11-18
HYDRAULIC PUMP ........................................................................................................................................ 11-6
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 11-2
HYDRAULIC TANK ......................................................................................................................................... 11-8
STEERING HYDRAULIC SYSTEM ................................................................................................................. 11-10
TILT CYLINDER .............................................................................................................................................. 11-14
TRANSMISSION COOLING ............................................................................................................................ 11-20

B878 ©2009 Yale Materials Handling Corporation 11-1


P13737 11-03

HYDRAULIC SUPPLY AND RETURN (FIGURE 11-1)

11-2 ©2009 Yale Materials Handling Corporation B878


11-03 P13737

HYDRAULIC SUPPLY AND RETURN


KEY:
A: LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 580006927 Hydraulic Pump (FP13721 [Page 11-6])................................................... 1 1
2 580006926 Setscrew .................................................................................................... 1 1
3 505970592 Sealant ....................................................................................................... AR AR
4 580006924 Plate ........................................................................................................... 1 ..
4 580006964 Adapter ....................................................................................................... .. 1
5 019327000 O-Ring ........................................................................................................ 1 ..
6 580006925 Capscrew ................................................................................................... 1 ..
7 900012211 Lockwasher ................................................................................................ 3 ..
8 03776310W Screw ......................................................................................................... 3 ..
9 059079500 Capscrew ................................................................................................... 4 4
10 015026400 Lockwasher ................................................................................................ 8 8
11 580006965 Lockwasher ................................................................................................ .. 4
12 055486800 Capscrew ................................................................................................... .. 4
13 580006962 Drive Shaft (FP13724 [Page 11-16])......................................................... .. 1
13 580006919 Drive Shaft (FP13724 [Page 11-16])......................................................... 1 ..
14 449001049 Capscrew ................................................................................................... 2 2
15 580006931 Mount ......................................................................................................... 1 1
16 580006930 Hose ........................................................................................................... 1 1
17 580006929 Washer ....................................................................................................... 2 2
18 504225227 Washer ....................................................................................................... 2 2
19 909882405 Nut .............................................................................................................. 2 2
20 064426800 Clamp (Split Half) ....................................................................................... 2 2
21 055486800 Capscrew ................................................................................................... 4 4
22 080560100 O-Ring ........................................................................................................ 1 1
23 580006936 Tube Assy .................................................................................................. 1 1
24 449021001 Washer ....................................................................................................... 4 4
25 449022016 Lockwasher ................................................................................................ 4 4
26 580006935 Clamp ......................................................................................................... 1 1
27 449015014 Nut .............................................................................................................. 2 2
28 060023600 Clamp ......................................................................................................... 1 1
29 203331700 Clamp ......................................................................................................... 2 2
30 059694600 Capscrew ................................................................................................... 4 4
31 015026600 Washer ....................................................................................................... 4 4
32 580006932 Fitting ......................................................................................................... 1 1
33 012827100 O-Ring ........................................................................................................ 1 1
34 580006933 Collar .......................................................................................................... 2 2
35 062159700 Clamp ......................................................................................................... 4 4
36 580006934 Tube Assy .................................................................................................. 1 1
37 580006939 Dipstick ....................................................................................................... 1 1
38 580015769 Hydraulic Tank (FP13722 [Page 11-8]).................................................... 1 1
39 023082300 Fitting ......................................................................................................... 1 1
40 060023700 Clamp ......................................................................................................... 2 2
41 062232800 Capscrew ................................................................................................... 2 2
42 580006947 Hose ........................................................................................................... 1 1
43 502056903 Clamp ......................................................................................................... 2 2
44 505973551 Breather ..................................................................................................... 1 1

B878 ©2009 Yale Materials Handling Corporation 11-3


P13737 11-03

HYDRAULIC SUPPLY AND RETURN


KEY:
A: LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
45 580006948 Clamp ......................................................................................................... 1 1
46 580006938 Link ............................................................................................................. 2 2
47 023604600 Lockwasher ................................................................................................ 2 2
48 015026200 Lockwasher ................................................................................................ 2 2
49 501831902 Nut .............................................................................................................. 2 2

11-4 ©2009 Yale Materials Handling Corporation B878


11-03 P13737

NOTES

B878 ©2009 Yale Materials Handling Corporation 11-5


P13721 11-03

HYDRAULIC PUMP (FIGURE 11-2)

11-6 ©2009 Yale Materials Handling Corporation B878


11-03 P13721

HYDRAULIC PUMP
ITEM PART NO. DESCRIPTION QTY
580006927 Hydraulic Pump .................................................................................................. 1
1 ..... Bolt ................................................................................................................. 8
1 ..... Washer ........................................................................................................... 8
2 ..... Cover .............................................................................................................. 1
3 ..... Seal Ring ........................................................................................................ 2
4 ..... Body ............................................................................................................... 1
5 ..... Ring ................................................................................................................ 2
6 ..... Plate ............................................................................................................... 2
7 ..... Driven Gear .................................................................................................... 1
8 ..... Key ................................................................................................................. 1
9 ..... Bearing ........................................................................................................... 2
10 ..... Flange ............................................................................................................ 1
11 ..... Snap Ring ....................................................................................................... 1
12 ..... Seal ................................................................................................................ 1
13 ..... Ring ................................................................................................................ 2
14 ..... Ring ................................................................................................................ 2
15 ..... Drive Gear ...................................................................................................... 1
16 203331700 Clamp ................................................................................................................. 2
17 015026600 Washer ............................................................................................................... 4
17 059694600 Capscrew ............................................................................................................ 4
18 064426800 Clamp (Split Half) ................................................................................................ 2
19 015026400 Lockwasher ......................................................................................................... 4
19 055486800 Capscrew ............................................................................................................ 4
20 449001049 Capscrew ............................................................................................................ 2
21 580006931 Mount .................................................................................................................. 1
22 580006930 Hose ................................................................................................................... 2
23 504225227 Washer ............................................................................................................... 2
24 580006929 Washer ............................................................................................................... 2
25 909882405 Nut ...................................................................................................................... 2
580006928 Kit-Seal ............................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 11-7


P13722 11-03

HYDRAULIC TANK (FIGURE 11-3)

11-8 ©2009 Yale Materials Handling Corporation B878


11-03 P13722

HYDRAULIC TANK
ITEM PART NO. DESCRIPTION QTY
1 580015769 Hydraulic Tank ....................................................................................................
2 580006939 Dipstick ............................................................................................................... 1
3 505973551 Breather .............................................................................................................. 1
4 501831902 Nut ...................................................................................................................... 2
5 015026200 Lockwasher ......................................................................................................... 2
6 023604600 Lockwasher ......................................................................................................... 2
7 580006938 Link ..................................................................................................................... 2
8 023082300 Fitting .................................................................................................................. 2

B878 ©2009 Yale Materials Handling Corporation 11-9


P13720 12-03

STEERING HYDRAULIC SYSTEM (FIGURE 11-4)

11-10 ©2009 Yale Materials Handling Corporation B878


12-03 P13720

STEERING HYDRAULIC SYSTEM


KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 059079500 Capscrew ................................................................................................... 3 ..
2 015026400 Lockwasher ................................................................................................ 5 ..
3 580011856 Plate ........................................................................................................... 1 ..
4 580011854 Pulley ......................................................................................................... 1 ..
5 580011855 Nut .............................................................................................................. 1 ..
6 449022017 Lockwasher ................................................................................................ 1 ..
7 580011853 Adapter ....................................................................................................... 1 ..
8 059719100 Capscrew ................................................................................................... 2 ..
9 061278000 Washer ....................................................................................................... 4 ..
10 014936900 Nut .............................................................................................................. 2 ..
11 580010646 Pump (FP13710 [Page 9-10])................................................................... 1 ..
11 580010647 Pump (FP13710 [Page 9-10])................................................................... .. 1
12 080560100 O-Ring ........................................................................................................ 1 1
13 064426800 Clamp (Split Half) ....................................................................................... 2 2
14 580011619 Fitting ......................................................................................................... 1 1
15 519244838 Lockwasher ................................................................................................ 4 4
16 580014659 Gasket ........................................................................................................ .. 1
17 580007235 Gasket ........................................................................................................ .. 1
18 580011857 Adapter ....................................................................................................... .. 1
18 520039889 Sealant ....................................................................................................... AR AR
19 580015524 O-Ring ........................................................................................................ 1 1
20 580011625 Fitting ......................................................................................................... 1 1
20 052645400 O-Ring ................................................................................................... 1 1
21 052643300 Fitting ......................................................................................................... 1 ..
21 052645300 O-Ring ................................................................................................... 1 ..
21 057040500 Fitting ......................................................................................................... .. 1
21 052645300 O-Ring ................................................................................................... .. 1
22 060371700 Fitting ......................................................................................................... 1 1
23 056731900 Sleeve ........................................................................................................ 1 1
24 580007234 Fitting ......................................................................................................... 1 1
25 500179904 Nut .............................................................................................................. 1 1
26 580047567 Hose (Gasoline and LPG) .......................................................................... .. 1
26 580006949 Hose (Diesel) ............................................................................................. .. 1
27 580006950 Hose Assy (Gasoline and LPG) ................................................................. 1 ..
27 580006969 Hose Assy (Diesel) ..................................................................................... .. 1
28 580011876 Hose (Gasoline and LPG) .......................................................................... 1 ..
28 504575226 Hose (Diesel) ............................................................................................. .. 1
29 312850032 Strap Clamp ............................................................................................... 4 4
30 066002600 Clamp ......................................................................................................... 1 1
31 900003206 Clamp ......................................................................................................... 5 5
32 449021001 Washer ....................................................................................................... 5 4
33 449022016 Lockwasher ................................................................................................ 6 5
34 449015014 Nut .............................................................................................................. 2 2
35 062143700 Capscrew ................................................................................................... 2 2
36 014936600 Nut .............................................................................................................. 2 ..
37 580006948 Clamp ......................................................................................................... 1 1

B878 ©2009 Yale Materials Handling Corporation 11-11


P13720 12-03

STEERING HYDRAULIC SYSTEM


KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
38 449001014 Screw ......................................................................................................... 1 1
39 501921905 Clamp ......................................................................................................... 1 1
40 449001023 Capscrew ................................................................................................... 1 ..
41 449021006 Washer ....................................................................................................... 2 4
42 449022013 Lockwasher ................................................................................................ 1 ..
43 449015044 Nut .............................................................................................................. 1 ..
44 580006944 Hose Assy .................................................................................................. 1 1
45 580006945 Hose Assy .................................................................................................. 1 1
46 580006946 Hose Assy .................................................................................................. 1 ..
47 580006947 Hose ........................................................................................................... 1 1
48 316448036 Fitting ......................................................................................................... 1 1
48 052645400 O-Ring ................................................................................................... 1 1
49 059634500 Fitting ......................................................................................................... 1 1
49 052645400 O-Ring ................................................................................................... 1 1
50 580024463 Capscrew ................................................................................................... 4 4
51 580006943 Clamp ......................................................................................................... 2 1
52 502056904 Clamp (Hose) ............................................................................................. 4 4
53 502056903 Clamp ......................................................................................................... 2 2
54 580004428 Capscrew ................................................................................................... .. 1
55 580004343 Capscrew ................................................................................................... .. 1
56 580051886 Clamp ......................................................................................................... 1 1

11-12 ©2009 Yale Materials Handling Corporation B878


12-03 P13720

NOTES

B878 ©2009 Yale Materials Handling Corporation 11-13


P13723 11-03

TILT CYLINDER (FIGURE 11-5)

11-14 ©2009 Yale Materials Handling Corporation B878


11-03 P13723

TILT CYLINDER
ITEM PART NO. DESCRIPTION QTY
580005920 Tilt Cylinder ......................................................................................................... 2
1 580006740 Tube Wldmt-Cylinder ...................................................................................... 1
2 502637904 Locknut (Optional) .......................................................................................... 1
3 580006744 Wear Ring ...................................................................................................... 1
4 580006742 Piston (Optional) ............................................................................................. 1
5 504305710 Piston Seal ..................................................................................................... 1
6 a 580012854 Spacer ................................................................................................................ 2
7 580006743 O-Ring ............................................................................................................ 1
8 580006738 Piston Rod ...................................................................................................... 1
9 501949902 O-Ring ............................................................................................................ 1
10 580006739 Back-Up Ring ................................................................................................. 1
11 580022493 Rod Seal ......................................................................................................... 1
12 580006745 End Plug ......................................................................................................... 1
13 520045448 Rod Wiper ...................................................................................................... 1
14 580006741 Piston Rod (Optional) ..................................................................................... 1
15 a 012829700 O-Ring ................................................................................................................ 2
16 a 520045700 Shim (0.120 in.) .................................................................................................. AR
16 a 580002000 Shim (0.060 in.) .................................................................................................. AR
17 520045696 Rod End .............................................................................................................. 2
18 062239900 Capscrew ............................................................................................................ 2
19 520045461 Pin ....................................................................................................................... 2
20 520045464 Bushing ............................................................................................................... 1
21 520045462 Anchor ................................................................................................................ 4
22 015026600 Washer ............................................................................................................... 6
23 520045463 Capscrew ............................................................................................................ 2
24 501831905 Nut ...................................................................................................................... 2
25 580005925 Pin ....................................................................................................................... 2
26 520045464 Bushing ............................................................................................................... 1
27 016110000 Washer ............................................................................................................... AR
28 580005926 Clamp ................................................................................................................. 2
29 580005927 Capscrew ............................................................................................................ 2
30 052642200 Fitting .................................................................................................................. 4
30 052645200 O-Ring ............................................................................................................ 1
31 580005928 Tube Assy (LH Front) (LH) ................................................................................. 1
31 580005931 Tube Assy (RH Front) (RH) ................................................................................ 1
32 580005929 Tube Assy (LH Rear) (LH) .................................................................................. 1
32 580008984 Tube Assy (RH Rear) (RH) ................................................................................. 1
33 580005930 Hose Assy ........................................................................................................... 4
580023428 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a 5° Forward/6° Back

B878 ©2009 Yale Materials Handling Corporation 11-15


P13724 11-03

DRIVE SHAFT (FIGURE 11-6)

11-16 ©2009 Yale Materials Handling Corporation B878


11-03 P13724

DRIVE SHAFT
KEY:
A: LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
580006919 Drive Shaft ................................................................................................. 1 ..
580006962 Drive Shaft ................................................................................................. .. 1
1 580006921 Flange .................................................................................................... 1 1
2 580006920 Kit-Shaft and Bearing ............................................................................. 2 2
3 580006922 Yoke (Slip) ............................................................................................. 1 1
4 ..... Yoke ....................................................................................................... 1 1
5 580006923 Yoke End (End) ..................................................................................... 1 1
6 580006926 Setscrew .................................................................................................... 1 1
7 015026400 Lockwasher ................................................................................................ 4 4
8 03776310w Screw ......................................................................................................... 4 4
9 580006964 Adapter ....................................................................................................... .. 1
10 580006965 Lockwasher ................................................................................................ .. 4
11 580006966 Capscrew ................................................................................................... .. 4
12 580006924 Plate ........................................................................................................... 1 ..
13 019327000 O-Ring ........................................................................................................ 1 ..
14 580006925 Capscrew ................................................................................................... 1 ..
15 900012211 Lockwasher ................................................................................................ 3 ..
16 03776310W Screw ......................................................................................................... 3 ..

B878 ©2009 Yale Materials Handling Corporation 11-17


P13727 11-03

HYDRAULIC OIL FILTER (FIGURE 11-7)

ITEM PART NO. DESCRIPTION QTY


1 580002929 Spring ................................................................................................................. 1
2 580002931 Washer ............................................................................................................... 1
3 580002928 Seal ..................................................................................................................... 1
4 580006897 Hydraulic Filter .................................................................................................... 1
5 580001406 O-Ring ................................................................................................................ 1
6 580002923 Filter Head .......................................................................................................... 1
7 504228210 Cap ..................................................................................................................... 1
8 052645700 O-Ring ................................................................................................................ 1

11-18 ©2009 Yale Materials Handling Corporation B878


11-03 P13727

NOTES

B878 ©2009 Yale Materials Handling Corporation 11-19


P13726 11-03

TRANSMISSION COOLING (FIGURE 11-8)

11-20 ©2009 Yale Materials Handling Corporation B878


11-03 P13726

TRANSMISSION COOLING
ITEM PART NO. DESCRIPTION QTY
1 013381000 Fitting .................................................................................................................. 1
2 013382500 Fitting .................................................................................................................. 1
3 580006941 Hose Assy ........................................................................................................... 1
4 580006942 Hose Assy ........................................................................................................... 1
5 312850032 Strap Clamp ........................................................................................................ 1
6 066002600 Clamp ................................................................................................................. 1
7 520082886 Clamp ................................................................................................................. 2
8 580006943 Clamp ................................................................................................................. 1
9 449022016 Lockwasher ......................................................................................................... 1
10 449015014 Nut ...................................................................................................................... 1
11 052643400 Connector ........................................................................................................... 1
11 052645400 O-Ring ............................................................................................................ 1
12 056943000 Fitting .................................................................................................................. 1
12 052645400 O-Ring ............................................................................................................ 1

B878 ©2009 Yale Materials Handling Corporation 11-21


P13732 11-03

CONTROL VALVE (FIGURE 11-9)


TWO AND THREE FUNCTION

11-22 ©2009 Yale Materials Handling Corporation B878


11-03 P13732

CONTROL VALVE
TWO AND THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


580013656 Valve ................................................................................................................... 1
1 580021261 Bolt ................................................................................................................. 6
2 580003291 Plate ............................................................................................................... 6
3 580003297 Wiper .............................................................................................................. 6
4 580003303 Seal ................................................................................................................ 6
5 ..... Housing .......................................................................................................... 1
6 ..... Spool (Lift) ...................................................................................................... 1
7 580003293 Spring Seat ..................................................................................................... 4
8 580003307 Spring ............................................................................................................. 3
9 580003294 Capscrew ....................................................................................................... 2
10 580003290 Cap ................................................................................................................. 3
11 580003295 Capscrew ....................................................................................................... 6
12 580006980 Capscrew ....................................................................................................... 1
13 052645100 O-Ring ............................................................................................................ 1
14 580006978 Spring Seat ..................................................................................................... 2
15 580006981 Spring ............................................................................................................. 1
16 ..... Piston ............................................................................................................. 1
17 ..... Spool .............................................................................................................. 1
18 ..... Spool .............................................................................................................. 1
19 580013394 Plug ................................................................................................................ 3
20 052645400 O-Ring ............................................................................................................ 3
21 580006977 Spring ............................................................................................................. 3
22 580006976 Poppet ............................................................................................................ 3
23 500179904 Nut .................................................................................................................. 1
24 062699900 Connector ....................................................................................................... 1
24 056363300 O-Ring ........................................................................................................ 1
25 504230293 Relief Valve .................................................................................................... 2
25 504232220 Kit-Seal ....................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 11-23


P13733 11-03

CONTROL VALVE ATTACHING PARTS WITH FITTINGS (FIGURE 11-10)


TWO AND THREE FUNCTION

11-24 ©2009 Yale Materials Handling Corporation B878


11-03 P13733

CONTROL VALVE ATTACHING PARTS WITH FITTINGS


TWO AND THREE FUNCTION
KEY:
A: Two Function
B: Three Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580006989 Lever .......................................................................................................... .. 1
2 504230239 Spring ......................................................................................................... .. 1
3 449015002 Nut .............................................................................................................. 4 4
4 449022018 Washer ....................................................................................................... 4 4
5 449001233 Capscrew ................................................................................................... 2 2
6 449001170 Capscrew ................................................................................................... 4 4
7 580006959 Bracket ....................................................................................................... 1 1
8 580006998 Capscrew ................................................................................................... .. 1
9 505972503 Capscrew ................................................................................................... 2 2
10 449022016 Lockwasher ................................................................................................ 2 2
11 580006997 Spacer ........................................................................................................ .. 1
12 502137903 Lockwasher ................................................................................................ .. 1
13 640112901 Locknut ....................................................................................................... .. 1
14 580006961 Shaft ........................................................................................................... 1 1
15 580006993 Lever .......................................................................................................... .. 2
16 518797631 Bushing ...................................................................................................... .. 3
17 518797699 Pin (Selector) ............................................................................................. .. 1
18 019905000 Nut .............................................................................................................. 1 1
19 504227270 Roll Pin ....................................................................................................... 1 1
20 909882404 Nut .............................................................................................................. 3 3
21 580006967 Grommet .................................................................................................... 3 3
22 504071785 Washer ....................................................................................................... 3 3
23 449001029 Capscrew ................................................................................................... 1 1
24 580016847 Fitting ......................................................................................................... 1 1
25 580013656 Valve (FP13732 [Page 11-22])................................................................. 1 1
26 052643300 Fitting ......................................................................................................... .. 2
26 052645300 O-Ring ................................................................................................... .. 1
27 054652900 T-Fitting ...................................................................................................... 2 2
27 052645200 O-Ring ................................................................................................... 1 1
28 058414900 Fitting ......................................................................................................... 1 1
28 052645500 O-Ring ................................................................................................... 1 1
29 052643600 Connector ................................................................................................... 1 1
29 052645600 O-Ring ................................................................................................... 1 1
30 500085901 Bolt ............................................................................................................. 4 6
31 504229256 Plate ........................................................................................................... 4 6
32 500583902 Pin .............................................................................................................. 4 6
33 015414700 Cotter Pin ................................................................................................... 4 6
34 014936500 Nut .............................................................................................................. 4 6
35 015026000 Lockwasher ................................................................................................ 4 6
36 016103500 Washer ....................................................................................................... 4 6
37 580006963 Bushing ...................................................................................................... 2 2
38 518797682 Shim (0.020 in.) .......................................................................................... .. 6
39 518798645 Shim (0.010 in.) .......................................................................................... .. AR
40 580006957 Lever .......................................................................................................... 1 1
41 580006951 Lever .......................................................................................................... 1 1

B878 ©2009 Yale Materials Handling Corporation 11-25


P13733 11-03

CONTROL VALVE ATTACHING PARTS WITH FITTINGS


TWO AND THREE FUNCTION
KEY:
A: Two Function
B: Three Function
QTY
ITEM PART NO. DESCRIPTION A B
42 504230227 Knob ........................................................................................................... 2 3
43 500513903 Fitting ......................................................................................................... 1 1
44 449021003 Washer ....................................................................................................... 4 4

11-26 ©2009 Yale Materials Handling Corporation B878


11-03 P13733

NOTES

B878 ©2009 Yale Materials Handling Corporation 11-27


P13735 11-03

CONTROL VALVE (FIGURE 11-11)


FOUR FUNCTION

11-28 ©2009 Yale Materials Handling Corporation B878


11-03 P13735

CONTROL VALVE
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


580013657 Valve ................................................................................................................... 1
1 580021261 Bolt ................................................................................................................. 8
2 580003291 Plate ............................................................................................................... 8
3 580003297 Wiper .............................................................................................................. 8
4 580003303 Seal ................................................................................................................ 8
5 ..... Housing .......................................................................................................... 1
6 ..... Spool (Lift) ...................................................................................................... 2
7 580003293 Spring Seat ..................................................................................................... 6
8 580003307 Spring ............................................................................................................. 4
9 580003294 Capscrew ....................................................................................................... 3
10 580003290 Cap ................................................................................................................. 4
11 580003295 Capscrew ....................................................................................................... 8
12 580006980 Capscrew ....................................................................................................... 1
13 052645100 O-Ring ............................................................................................................ 1
14 580006978 Spring Seat ..................................................................................................... 2
15 580006981 Spring ............................................................................................................. 1
16 ..... Piston ............................................................................................................. 1
17 ..... Spool .............................................................................................................. 1
18 ..... Spool .............................................................................................................. 1
19 580013394 Plug ................................................................................................................ 4
20 052645400 O-Ring ............................................................................................................ 4
21 580006977 Spring ............................................................................................................. 4
22 580006976 Poppet ............................................................................................................ 4
23 500179904 Nut .................................................................................................................. 1
24 062699900 Connector ....................................................................................................... 1
24 056363300 O-Ring ........................................................................................................ 1
25 504230293 Relief Valve .................................................................................................... 2
25 504232220 Kit-Seal ....................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 11-29


P13736 11-03

CONTROL VALVE ATTACHING PARTS WITH FITTINGS (FIGURE 11-12)


FOUR FUNCTION

11-30 ©2009 Yale Materials Handling Corporation B878


11-03 P13736

CONTROL VALVE ATTACHING PARTS WITH FITTINGS


FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 580006989 Lever ................................................................................................................... 1
2 504230239 Spring ................................................................................................................. 1
3 449015002 Nut ...................................................................................................................... 4
4 449022018 Washer ............................................................................................................... 4
5 504227270 Roll Pin ............................................................................................................... 1
6 449001170 Capscrew ............................................................................................................ 4
6 449021003 Washer ............................................................................................................... 4
7 580006959 Bracket ................................................................................................................ 1
8 505972503 Capscrew ............................................................................................................ 2
9 449022016 Lockwasher ......................................................................................................... 2
10 580006961 Shaft ................................................................................................................... 1
11 580006993 Lever ................................................................................................................... 2
12 518797631 Bushing ............................................................................................................... 3
13 518797699 Pin (Selector) ...................................................................................................... 1
14 580013657 Valve (FP13735 [Page 11-28]).......................................................................... 1
15 909882404 Nut ...................................................................................................................... 3
16 580006967 Grommet ............................................................................................................. 3
17 504071785 Washer ............................................................................................................... 3
18 449001029 Capscrew ............................................................................................................ 1
19 580016846 Fitting .................................................................................................................. 1
20 052643300 Fitting .................................................................................................................. 2
20 052645300 O-Ring ............................................................................................................ 1
21 052643300 Fitting .................................................................................................................. 2
21 052645300 O-Ring ............................................................................................................ 1
22 054652900 T-Fitting ............................................................................................................... 1
22 052645800 O-Ring ............................................................................................................ 1
23 058414900 Fitting .................................................................................................................. 1
24 052643600 Connector ........................................................................................................... 1
24 052645600 O-Ring ............................................................................................................ 1
25 500085901 Bolt ...................................................................................................................... 8
26 504229256 Plate .................................................................................................................... 8
27 500583902 Pin ....................................................................................................................... 8
28 015414700 Cotter Pin ............................................................................................................ 8
29 014936500 Nut ...................................................................................................................... 8
30 015026000 Lockwasher ......................................................................................................... 8
31 016103500 Washer ............................................................................................................... 8
32 580006963 Bushing ............................................................................................................... 2
33 518797682 Shim (0.020 in.) .................................................................................................. 6
34 518798645 Shim (0.010 in.) .................................................................................................. AR
35 580006957 Lever (Tilt) ........................................................................................................... 1
36 580006951 Lever (Lift) ........................................................................................................... 1
37 504230227 Knob ................................................................................................................... 3
38 449001233 Capscrew ............................................................................................................ 2
39 500513903 Fitting .................................................................................................................. 1
40 019905000 Nut ...................................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 11-31


P13734 11-03

CONTROL VALVE ATTACHING TUBES (FIGURE 11-13)


TWO, THREE, AND FOUR FUNCTION

11-32 ©2009 Yale Materials Handling Corporation B878


11-03 P13734

CONTROL VALVE ATTACHING TUBES


TWO, THREE, AND FOUR FUNCTION
KEY:
A: Two and Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580006971 Tube Assy .................................................................................................. 1 1
2 580006972 Tube Assy .................................................................................................. 1 1
3 580006973 Tube Assy .................................................................................................. 1 1
4 580006974 Tube Assy .................................................................................................. 1 1
5 500412903 Clamp ......................................................................................................... 2 2
6 449001415 Capscrew ................................................................................................... 2 2
7 449022016 Lockwasher ................................................................................................ 2 2
8 580006999 Tube Assy .................................................................................................. 2 1
9 580007000 Tube Assy .................................................................................................. 2 1
10 504230249 Fitting ......................................................................................................... 2 4
11 504230225 Grommet .................................................................................................... 2 4
12 580007002 Tube Assy .................................................................................................. .. 1
13 580007003 Tube Assy .................................................................................................. .. 1

B878 ©2009 Yale Materials Handling Corporation 11-33


P13734 11-03

NOTES

11-34 ©2009 Yale Materials Handling Corporation B878


SECTION 12

12 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 12
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
PIN TYPE - TWO STAGE LIMITED FREE-LIFT ......................................................................................... 12-10
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-4
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-8
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-2

B878 ©2009 Yale Materials Handling Corporation 12-1


P13738 11-03

OUTER MAST (FIGURE 12-1)


TWO STAGE LIMITED FREE-LIFT

12-2 ©2009 Yale Materials Handling Corporation B878


11-03 P13738

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
A513

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm 5340 mm
ITEM 1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.) (210.2 in.)
Mast A513 A513 A513 A513
Group Number 2340 3340 4340 5340
Mast Assy 580022755 580022757 580022758 580022759
1 Outer Mast 580025573 580025575 580025577 580024361

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
2 520045197 Stubshaft .................................................................................................... 2
3 ..... Hanger ....................................................................................................... 2
3 ..... Cap ........................................................................................................ 1
4 449001166 Capscrew ............................................................................................... 2
5 449022041 Lockwasher ............................................................................................ 2
6 a 520045370 Load Roller ("A") (Standard) ........................................................................... 2
7 520045153 Shim (0.020 in.) .............................................................................................. AR
8 031202200 Snap Ring ....................................................................................................... 4
9 012824300 O-Ring ............................................................................................................ 4
10 520045157 Shim (0.020 in.) .............................................................................................. AR
10 520045156 Shim (0.007 in.) (Optional) ............................................................................. AR
11 520045151 Wear Strip ...................................................................................................... 2
12 015628200 Grease Fitting ..................................................................................................... 2
12 015628100 Grease Fitting (Optional) .................................................................................... 2
13 062489000 Snap Ring ........................................................................................................... 2
14 580008867 Bushing ............................................................................................................... 2
15 580041824 Pin ....................................................................................................................... 2

FOOTNOTES:
a Letter on Inside Face b Refer to Table

B878 ©2009 Yale Materials Handling Corporation 12-3


P13739 11-03

INNER MAST (FIGURE 12-2)


TWO STAGE LIMITED FREE-LIFT

12-4 ©2009 Yale Materials Handling Corporation B878


11-03 P13739

INNER MAST
TWO STAGE LIMITED FREE-LIFT
A513

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm 5340 mm
ITEM 1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.) (210.2 in.)
Mast A513 A513 A513 A513
Group Number 2340 3340 4340 5340
Mast Assy 580022755 580022757 580022758 580022759
1 Inner Mast 580006102 580006103 580006104 580006105

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Inner Mast ...................................................................................................... 1
2 580008868 Stubshaft .................................................................................................... 1
3 580008869 Stubshaft .................................................................................................... 1
4 520045197 Stubshaft .................................................................................................... 2
5 a 520045370 Load Roller ("A") (Standard) ........................................................................... 2
6 520045153 Shim (0.020 in.) .............................................................................................. AR
7 031202200 Snap Ring ....................................................................................................... 2
8 054585400 Snap Ring ....................................................................................................... 2
9 580008870 Chain Sheave ................................................................................................. 2

FOOTNOTES:
a Letter on Inside Face b Refer to Table

B878 ©2009 Yale Materials Handling Corporation 12-5


P13740 11-03

LIFT (FIGURE 12-3)


TWO STAGE LIMITED FREE-LIFT

12-6 ©2009 Yale Materials Handling Corporation B878


11-03 P13740

LIFT
TWO STAGE LIMITED FREE-LIFT
A513

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm 5340 mm
ITEM 1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.) (210.2 in.)
Mast A513 A513 A513 A513
Group Number 2340 3340 4340 5340
5 Chain 580007087 580007088 580007089 580007090

ITEM PART NO. DESCRIPTION QTY


1 449015087 Nut .................................................................................................................. 4
1 580008871 Kit-Washer ...................................................................................................... 2
2 580008123 Chain Anchor .................................................................................................. 2
3 015417900 Cotter Pin ....................................................................................................... 4
4 580008124 Pin .................................................................................................................. 2
5 a. . . . . Chain .............................................................................................................. 2
6 500227908 Snap Ring ....................................................................................................... 2
7 580008887 Washer ........................................................................................................... 2
8 449001399 Capscrew ....................................................................................................... 2
8 955400911 Washer ........................................................................................................... 2
9 505974501 Shim ............................................................................................................... AR
9 505970567 Shim ............................................................................................................... AR
10 ..... Lift Cylinder .................................................................................................... 2
11 580019448 Tube Assy (LH) .............................................................................................. 1
12 052643400 Connector ....................................................................................................... 1
12 052645400 O-Ring ........................................................................................................ 1
13 580008873 Junction Block ................................................................................................ 1
14 449001069 Capscrew ....................................................................................................... 1
15 580002778 Lowering Control Valve .................................................................................. 1
15 052645800 O-Ring ........................................................................................................ 1
16 060764900 Fitting .............................................................................................................. 1
17 909882404 Nut .................................................................................................................. 1
17 504071785 Washer ........................................................................................................... 2
18 052229600 Fitting .............................................................................................................. 1
18 052645400 O-Ring ........................................................................................................ 1
19 580019447 Tube Assy (RH) .............................................................................................. 1
20 504233244 Fitting .............................................................................................................. 2
21 580008875 Spring ............................................................................................................. 2
22 580008876 Washer ........................................................................................................... 2

FOOTNOTES:
a Refer to Table

B878 ©2009 Yale Materials Handling Corporation 12-7


P13741 11-03

LIFT CYLINDER (FIGURE 12-4)


TWO STAGE LIMITED FREE-LIFT

12-8 ©2009 Yale Materials Handling Corporation B878


11-03 P13741

LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
A513

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm 5340 mm
1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.) (210.2 in.)
ITEM Mast A513 A513 A513 A513
Group Number 2340 3340 4340 5340
Cylinder
8504261 8504262 8504263 8504264
Group Number
Cylinder Assy 580005899 580005900 580005901 580005902
1 Tube Wldmt- 580007092 580007094 580007096 580007098
Cylinder
9 Cylinder Rod 580007093 580007095 580007097 580007099

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 2
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 501850904 Snap Ring ....................................................................................................... 1
3 504148200 Washer ........................................................................................................... 1
3 504233257 Washer (Optional) .......................................................................................... 1
4 504232230 O-Ring ............................................................................................................ 1
5 504235239 Check Valve ................................................................................................... 1
6 520045161 Wear Ring ...................................................................................................... 1
7 504450754 Rod Seal ......................................................................................................... 2
8 504450756 Back-Up Ring ................................................................................................. 2
9 a. . . . . Cylinder Rod ................................................................................................... 1
10 504232231 Wear Ring ...................................................................................................... 1
11 015493500 O-Ring ............................................................................................................ 1
12 580006718 Retainer .......................................................................................................... 1
13 580006719 Rod Wiper ...................................................................................................... 1
580005942 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

B878 ©2009 Yale Materials Handling Corporation 12-9


P13742 11-03

CARRIAGE (FIGURE 12-5)


PIN TYPE — TWO STAGE LIMITED FREE-LIFT

12-10 ©2009 Yale Materials Handling Corporation B878


11-03 P13742

CARRIAGE
PIN TYPE – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


580005919 Carriage (78 in.) (1980 mm) ............................................................................... 1
1 580006122 Carriage Wldmt .............................................................................................. 1
2 520045197 Stubshaft .................................................................................................... 6
3 580008878 Pin .............................................................................................................. 2
4 520045153 Shim (0.020 in.) .............................................................................................. AR
5 031202200 Snap Ring ....................................................................................................... 6
6 580008124 Pin .................................................................................................................. 2
7 015417900 Cotter Pin ....................................................................................................... 2
8 449015087 Nut .................................................................................................................. 4
9 580008871 Kit-Washer ...................................................................................................... 2
10 580008123 Chain Anchor .................................................................................................. 2
11 580008879 Pin .................................................................................................................. 2
12 a 520045369 Load Roller (0.060 in.) ........................................................................................ AR
13 b 520045150 Roll Pin ............................................................................................................... 2
14 b 449001058 Capscrew ............................................................................................................ 4
14 b 449022017 Lockwasher ......................................................................................................... 4
15 b 520045165 Side Roller .......................................................................................................... 2
16 b 520045166 Bracket ................................................................................................................ 2
17 b 520045159 Shim (0.030 in.) .................................................................................................. AR
17 b 520045395 Shim (0.062 in.) .................................................................................................. AR
18 580046381 Plate .................................................................................................................... 2
19 449022041 Lockwasher ......................................................................................................... 4
20 449001400 Capscrew ............................................................................................................ 4
21 b 520045167 Pin ....................................................................................................................... 2
22 b 015627900 Grease Fitting ..................................................................................................... 2
23 449001418 Capscrew ............................................................................................................ 2
24 502566904 Washer ............................................................................................................... 2
25 504072717 Spacer ................................................................................................................ 2

FOOTNOTES:
a Letter on Inside Face b Optional

B878 ©2009 Yale Materials Handling Corporation 12-11


P13742 11-03

NOTES

12-12 ©2009 Yale Materials Handling Corporation B878


SECTION 13

13 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 13
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
PIN TYPE - THREE STAGE FULL FREE-LIFT .......................................................................................... 13-20
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-14
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-4
LIFT CYLINDER
FREE-LIFT - THREE STAGE FULL FREE-LIFT ......................................................................................... 13-18
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-8
MAIN LIFT CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT ....................................................................................... 13-12
RIGHT HAND - THREE STAGE FULL FREE-LIFT .................................................................................... 13-10
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-2

B878 ©2009 Yale Materials Handling Corporation 13-1


P13743 11-03

OUTER MAST (FIGURE 13-1)


THREE STAGE FULL FREE-LIFT

13-2 ©2009 Yale Materials Handling Corporation B878


11-03 P13743

OUTER MAST
THREE STAGE FULL FREE-LIFT
A514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3590 mm 4538 mm 5540 mm
ITEM 1 2 3 4 (141.3 in.) (178.7 in.) (218.1 in.)
Mast A514 A514 A514
Group Number 3590 4538 5540
Mast Assy 580022932 580022933 580022934
1 Outer Mast 580022938 580022940 580022941

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
2 520045197 Stubshaft .................................................................................................... 2
3 ..... Hanger ....................................................................................................... 2
4 502566903 Washer ....................................................................................................... 2
5 449001166 Capscrew ................................................................................................... 2
6 031202200 Snap Ring ....................................................................................................... 2
7 520045153 Shim (0.020 in.) .............................................................................................. AR
8 a 520045370 Load Roller ("A") (Standard) ........................................................................... 2
9 012824300 O-Ring ............................................................................................................ 4
10 520045157 Shim (0.020 in.) .............................................................................................. AR
10 520045156 Shim (0.007 in.) (Optional) ............................................................................. AR
11 520045151 Wear Strip ...................................................................................................... 2

FOOTNOTES:
a Letter on Inside Face b Refer to Table

B878 ©2009 Yale Materials Handling Corporation 13-3


P13744 11-03

INTERMEDIATE MAST (FIGURE 13-2)


THREE STAGE FULL FREE-LIFT

13-4 ©2009 Yale Materials Handling Corporation B878


11-03 P13744

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
A514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3590 mm 4538 mm 5540 mm
ITEM 1 2 3 4 (141.3 in.) (178.7 in.) (218.1 in.)
Mast A514 A514 A514
Group Number 3590 4538 5540
Mast Assy 580022932 580022933 580022934
1 Intermediate Mast 580006111 580006112 580006113

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Intermediate Mast ........................................................................................... 1
2 520045197 Stubshaft .................................................................................................... 4
3 580008883 Plate ............................................................................................................... 4
4 580008884 Chain Sheave ................................................................................................. 2
5 449013047 Setscrew ......................................................................................................... 2
6 580008885 Pin .................................................................................................................. 2
7 580008881 Spacer ............................................................................................................ 4
8 580008882 Snap Ring ....................................................................................................... 4
9 a 520045369 Load Roller ("A") (Standard) ........................................................................... 2
10 520045153 Shim (0.020 in.) .............................................................................................. AR
11 031202200 Snap Ring ....................................................................................................... 4
12 012824300 O-Ring ............................................................................................................ 4
13 504234265 Shim (0.020 in.) .............................................................................................. AR
13 520037804 Shim (0.007 in.) (Optional) ............................................................................. AR
14 504233279 Wear Strip ...................................................................................................... 2
15 a 520045370 Load Roller ("A") (Standard) ........................................................................... 2

FOOTNOTES:
a Letter on Inside Face b Refer to Table

B878 ©2009 Yale Materials Handling Corporation 13-5


P13745 11-03

INNER MAST (FIGURE 13-3)


THREE STAGE FULL FREE-LIFT

13-6 ©2009 Yale Materials Handling Corporation B878


11-03 P13745

INNER MAST
THREE STAGE FULL FREE-LIFT
A514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3590 mm 4538 mm 5540 mm
ITEM 1 2 3 4 (141.3 in.) (178.7 in.) (218.1 in.)
Mast A514 A514 A514
Group Number 3590 4538 5540
Mast Assy 580022932 580022933 580022934
1 Inner Mast 580006115 580006116 580006117

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Inner Mast ...................................................................................................... 1
2 580009581 Stubshaft .................................................................................................... 2
3 580008125 Chain Anchor .................................................................................................. 2
4 066965800 Snap Ring ....................................................................................................... 4
5 015417900 Cotter Pin ....................................................................................................... 2
6 580008124 Pin .................................................................................................................. 2
7 580008886 Pin .................................................................................................................. 2
8 a 520045369 Load Roller ("A") (Standard) ........................................................................... 2
9 520045153 Shim (0.020 in.) .............................................................................................. AR
10 031202200 Snap Ring ....................................................................................................... 2

FOOTNOTES:
a Letter on Inside Face b Refer to Table

B878 ©2009 Yale Materials Handling Corporation 13-7


P13746 11-03

MAIN LIFT (FIGURE 13-4)


THREE STAGE FULL FREE-LIFT

13-8 ©2009 Yale Materials Handling Corporation B878


11-03 P13746

MAIN LIFT
THREE STAGE FULL FREE-LIFT
A514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3590 mm 4538 mm 5540 mm
ITEM 1 2 3 4 (141.3 in.) (178.7 in.) (218.1 in.)
Mast A514 A514 A514
Group Number 3590 4538 5540
31 Chain 580007088 580007103 580007104

ITEM PART NO. DESCRIPTION QTY


1 500227908 Snap Ring ....................................................................................................... 2
2 580008887 Washer ........................................................................................................... 2
3 015417900 Cotter Pin ....................................................................................................... 2
4 580008124 Pin .................................................................................................................. 2
5 580008123 Chain Anchor .................................................................................................. 2
6 580008871 Kit-Washer ...................................................................................................... 2
7 449015087 Nut .................................................................................................................. 4
8 ..... Lift Cylinder (LH) ............................................................................................ 2
8 ..... Lift Cylinder (RH) ............................................................................................ 2
9 520045196 Spacer ............................................................................................................ 1
10 580007563 Hose Clamp .................................................................................................... 1
11 502433903 Electrical Connector (E-ring) .......................................................................... ..
12 580008888 Washer ........................................................................................................... 2
13 580008875 Spring ............................................................................................................. 2
14 504233244 Fitting .............................................................................................................. 2
15 580019532 Tube Assy ...................................................................................................... 1
16 054291200 T-Fitting .......................................................................................................... 1
16 052645400 O-Ring ........................................................................................................ 1
17 052642700 Fitting .............................................................................................................. 1
17 052645700 O-Ring ........................................................................................................ 1
18 909882404 Nut .................................................................................................................. 1
19 504071785 Washer ........................................................................................................... 2
20 580002778 Lowering Control Valve .................................................................................. 1
21 150120765 Fitting .............................................................................................................. 1
22 449001069 Capscrew ....................................................................................................... 1
23 580008890 Housing .......................................................................................................... 1
24 580019533 Tube Assy ...................................................................................................... 1
25 580019623 Hose Assy ...................................................................................................... 1
26 504225276 Nut .................................................................................................................. 4
27 504061794 Washer ........................................................................................................... 8
28 580008892 Spacer ............................................................................................................ 2
29 055160000 Fitting .............................................................................................................. 4
30 449001455 Capscrew ....................................................................................................... 4
31 a. . . . . Chain .............................................................................................................. 2
32 580008893 Shim (0.030 in.) .............................................................................................. AR

FOOTNOTES:
a Refer to Table

B878 ©2009 Yale Materials Handling Corporation 13-9


P13747 11-03

MAIN LIFT CYLINDER (FIGURE 13-5)


RIGHT HAND — THREE STAGE FULL FREE-LIFT

13-10 ©2009 Yale Materials Handling Corporation B878


11-03 P13747

MAIN LIFT CYLINDER


RIGHT HAND – THREE STAGE FULL FREE-LIFT
A514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3590 mm 4538 mm 5540 mm
1 2 3 4 (141.3 in.) (178.7 in.) (218.1 in.)
ITEM Mast A514 A514 A514
Group Number 3590 4538 5540
Cylinder
8504274 8504275 8504276
Group Number
Cylinder Assy 580005912 580005913 580005914
9 Cylinder Rod 580007261 580007262 580007263
14 Tube Wldmt- 580007269 580007270 580007271
Cylinder

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 2
1 580006719 Rod Wiper ...................................................................................................... 1
2 504450756 Back-Up Ring ................................................................................................. 2
3 504450754 Rod Seal ......................................................................................................... 2
4 504232231 Wear Ring ...................................................................................................... 1
5 580006718 Retainer .......................................................................................................... 1
6 015493500 O-Ring ............................................................................................................ 1
7 580006720 Piston Ring ..................................................................................................... 1
8 504450757 Wear Ring ...................................................................................................... 1
9 a. . . . . Cylinder Rod ................................................................................................... 1
10 504235239 Check Valve ................................................................................................... 1
11 504232230 O-Ring ............................................................................................................ 1
12 504233257 Washer ........................................................................................................... 1
13 501850904 Snap Ring ....................................................................................................... 1
14 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
580005940 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

B878 ©2009 Yale Materials Handling Corporation 13-11


P13748 11-03

MAIN LIFT CYLINDER (FIGURE 13-6)


LEFT HAND — THREE STAGE FULL FREE-LIFT

13-12 ©2009 Yale Materials Handling Corporation B878


11-03 P13748

MAIN LIFT CYLINDER


LEFT HAND – THREE STAGE FULL FREE-LIFT
A514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3590 mm 4538 mm 5540 mm
1 2 3 4 (141.3 in.) (178.7 in.) (218.1 in.)
ITEM Mast A514 A514 A514
Group Number 3590 4538 5540
Cylinder
8504270 8504271 8504272
Group Number
Cylinder Assy 580005908 580005909 580005910
9 Cylinder Rod 580007261 580007262 580007263
14 Tube Wldmt- 580007265 580007266 580007267
Cylinder

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 2
1 580006719 Rod Wiper ...................................................................................................... 1
2 504450756 Back-Up Ring ................................................................................................. 2
3 504450754 Rod Seal ......................................................................................................... 2
4 504232231 Wear Ring ...................................................................................................... 1
5 580006718 Retainer .......................................................................................................... 1
6 015493500 O-Ring ............................................................................................................ 1
7 580006720 Piston Ring ..................................................................................................... 1
8 504450757 Wear Ring ...................................................................................................... 1
9 a. . . . . Cylinder Rod ................................................................................................... 1
10 504235239 Check Valve ................................................................................................... 1
11 504232230 O-Ring ............................................................................................................ 1
12 504233257 Washer ........................................................................................................... 1
13 501850904 Snap Ring ....................................................................................................... 1
14 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
580005940 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

B878 ©2009 Yale Materials Handling Corporation 13-13


P13749 11-03

FREE-LIFT (FIGURE 13-7)


THREE STAGE FULL FREE-LIFT

13-14 ©2009 Yale Materials Handling Corporation B878


11-03 P13749

FREE-LIFT
THREE STAGE FULL FREE-LIFT
A514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3590 mm 4538 mm 5540 mm
ITEM 1 2 3 4 (141.3 in.) (178.7 in.) (218.1 in.)
Mast A514 A514 A514
Group Number 3590 4538 5540
1 Hose Assy 580007248 580007250 580007251
4 Tube Assy 580022943 580019534 580022944
21 Chain 580007257 580007258 580007282

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Hose Assy ...................................................................................................... 1
2 059634600 Fitting .............................................................................................................. 2
2 052645500 O-Ring ........................................................................................................ 1
3 052643700 Connector ....................................................................................................... 1
3 052645700 O-Ring ........................................................................................................ 1
4 a. . . . . Tube Assy ...................................................................................................... 1
5 504064729 Fitting .............................................................................................................. 1
6 580008985 Fitting .............................................................................................................. 2
7 580008986 Hose Assy ...................................................................................................... 2
8 053349600 Fitting .............................................................................................................. 2
9 580008875 Spring ............................................................................................................. 2
10 580008888 Washer ........................................................................................................... 2
11 ..... Lift Cylinder (FP13750 [Page 13-18])............................................................ 1
12 449015087 Nut .................................................................................................................. 4
13 580008871 Kit-Washer ...................................................................................................... 2
14 504225276 Nut .................................................................................................................. 4
15 504061794 Washer ........................................................................................................... 4
16 580008892 Spacer ............................................................................................................ 2
17 449001455 Capscrew ....................................................................................................... 2
18 580008123 Chain Anchor .................................................................................................. 2
19 580008124 Pin .................................................................................................................. 2
20 015417900 Cotter Pin ....................................................................................................... 2
21 a. . . . . Chain .............................................................................................................. 2
22 580008894 Pin .................................................................................................................. 1
23 580008895 Crosshead ...................................................................................................... 1
24 449001425 Capscrew ....................................................................................................... 1
25 500343915 Snap Ring ....................................................................................................... 2
26 520045189 Ball Bearing .................................................................................................... 2
27 580008896 Chain Sheave ................................................................................................. 1
28 504233242 Spacer ............................................................................................................ 2
29 580008897 Chain Guard ................................................................................................... 1
30 449001016 Capscrew ....................................................................................................... 4
31 449001425 Capscrew ....................................................................................................... 2
32 449022041 Lockwasher .................................................................................................... 2
33 504233244 Fitting .............................................................................................................. 1
34 016111200 Washer ........................................................................................................... 2
35 504071785 Washer ........................................................................................................... AR

B878 ©2009 Yale Materials Handling Corporation 13-15


P13749 11-03

FOOTNOTES:
a Refer to Table

13-16 ©2009 Yale Materials Handling Corporation B878


11-03 P13749

NOTES

B878 ©2009 Yale Materials Handling Corporation 13-17


P13750 11-03

LIFT CYLINDER (FIGURE 13-8)


FREE-LIFT — THREE STAGE FULL FREE-LIFT

13-18 ©2009 Yale Materials Handling Corporation B878


11-03 P13750

LIFT CYLINDER
FREE-LIFT – THREE STAGE FULL FREE-LIFT
A514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3590 mm 4538 mm 5540 mm
1 2 3 4 (141.3 in.) (178.7 in.) (218.1 in.)
ITEM Mast A514 A514 A514
Group Number 3590 4538 5540
Cylinder
8504266 8504267 8504268
Group Number
Cylinder Assy 580005904 580005905 580005906
10 Cylinder Rod 580007274 580007275 580007276
15 Tube Wldmt- 580007278 580007279 580007280
Cylinder

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 520045323 Rod Wiper ...................................................................................................... 1
2 580004877 Back-Up Ring ................................................................................................. 1
3 520045326 Rod Seal ......................................................................................................... 1
4 520045161 Wear Ring ...................................................................................................... 1
5 580006722 Retainer .......................................................................................................... 1
6 015483300 O-Ring ............................................................................................................ 1
7 580002760 Wear Ring ...................................................................................................... 1
8 580002762 Rod Seal ......................................................................................................... 1
9 580002763 Back-Up Ring ................................................................................................. 1
10 a. . . . . Cylinder Rod ................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
12 580011167 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
13 504233257 Washer (Optional) .......................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
580005941 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

B878 ©2009 Yale Materials Handling Corporation 13-19


P13751 11-03

CARRIAGE (FIGURE 13-9)


PIN TYPE — THREE STAGE FULL FREE-LIFT

13-20 ©2009 Yale Materials Handling Corporation B878


11-03 P13751

CARRIAGE
PIN TYPE – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


580005918 Carriage (78 in.) (1980 mm) ............................................................................... 1
1 580006125 Carriage Wldmt .............................................................................................. 1
2 520045197 Stubshaft .................................................................................................... 6
3 580008878 Pin .............................................................................................................. 2
4 520045153 Shim (0.020 in.) (Bottom Four Rollers) ........................................................... AR
4 504072717 Spacer (Top Two Rollers) .............................................................................. 2
5 031202200 Snap Ring ....................................................................................................... 6
6 520045177 Bracket Wldmt (RH) ....................................................................................... 1
6 520045178 Bracket Wldmt (LH) ........................................................................................ 1
7 520045171 Spacer ............................................................................................................ 4
8 015026200 Lockwasher .................................................................................................... 4
9 203146400 Capscrew ....................................................................................................... 4
10 580008879 Pin .................................................................................................................. 2
11 066965800 Snap Ring ....................................................................................................... 4
12 580008125 Chain Anchor .................................................................................................. 2
13 015417900 Cotter Pin ....................................................................................................... 2
14 580008124 Pin .................................................................................................................. 2
15 580008898 Pin .................................................................................................................. 2
16 a 520045369 Load Roller (0.060 in.) ........................................................................................ AR
17 b 449022017 Lockwasher ......................................................................................................... 4
18 b 520045167 Pin ....................................................................................................................... 2
19 b 015627900 Grease Fitting ..................................................................................................... 2
20 b 520045150 Roll Pin ............................................................................................................... 2
21 b 520045159 Shim (0.030 in.) .................................................................................................. AR
22 b 520045395 Shim (0.062 in.) .................................................................................................. AR
23 b 520045166 Bracket ................................................................................................................ 2
24 b 520045165 Side Roller .......................................................................................................... 2
25 b 449001058 Capscrew ............................................................................................................ 4
26 449001400 Capscrew ............................................................................................................ 4
27 449022041 Lockwasher ......................................................................................................... 4
28 580046381 Plate .................................................................................................................... 2
29 449001418 Capscrew ............................................................................................................ 2
30 502566904 Washer ............................................................................................................... 2

FOOTNOTES:
a Letter on Inside Face b Optional

B878 ©2009 Yale Materials Handling Corporation 13-21


P13751 11-03

NOTES

13-22 ©2009 Yale Materials Handling Corporation B878


SECTION 14

14 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 14
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

HEADER HOSE
THREE AND FOUR FUNCTION - TWO STAGE LIMITED FREE-LIFT ...................................................... 14-2
THREE AND FOUR FUNCTION - THREE STAGE FULL FREE-LIFT ....................................................... 14-4
SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-10
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 14-8
SIDE-SHIFT CYLINDER ................................................................................................................................. 14-14

B878 ©2009 Yale Materials Handling Corporation 14-1


P13752 11-03

HEADER HOSE (FIGURE 14-1)


THREE AND FOUR FUNCTION — TWO STAGE LIMITED FREE-LIFT

14-2 ©2009 Yale Materials Handling Corporation B878


11-03 P13752

HEADER HOSE
THREE AND FOUR FUNCTION – TWO STAGE LIMITED FREE-LIFT
A513

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm 5340 mm
ITEM 1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.) (210.2 in.)
Mast A513 A513 A513 A513
Group Number 2340 3340 4340 5340
11 Tube Assy 580006277 580006278 580006279 580006280
12 Hose Assy 580006285 580006284 580006286 580006282

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 520045244 Stubshaft ................................................................................................ 1 2
2 520045368 Hose Sheave ......................................................................................... 1 2
3 520045187 Bushing ............................................................................................. 1 1
4 504225227 Washer .................................................................................................. 1 2
5 449022017 Lockwasher ............................................................................................ 1 2
6 449001059 Capscrew ............................................................................................... 1 2
7 013399900 Fitting ..................................................................................................... 2 4
8 580006330 Plate ....................................................................................................... 1 2
9 066891800 Clamp (2340 mm [92.0 in.] and 3340 mm [131.5 in.]) ........................... 2 4
9 066891800 Clamp (4340 mm [171.0 in.] Lift Heights and Up) .................................. 3 6
10 520045196 Spacer (2340 mm [92.0 in.] and 3340 mm [131.5 in.]) .......................... 2 4
10 520045196 Spacer (4340 mm [171.0 in.] Lift Heights and Up) ................................. 3 6
11 a. . . . . Tube Assy .............................................................................................. 2 4
12 a. . . . . Hose Assy .............................................................................................. 2 4
13 056056700 Fitting (Pin Type) ................................................................................... 2 4
14 580006287 Hose Assy .............................................................................................. 2 2
15 449015036 Locknut .................................................................................................. 1 2
15 504071785 Washer .................................................................................................. 1 2
16 504062736 Clamp .................................................................................................... 1 2
17 449001138 Capscrew ............................................................................................... 1 2
17 502398906 Lockwasher ............................................................................................ 1 2
18 580006288 Hose Assy .............................................................................................. .. 2
19 449001078 Capscrew ............................................................................................... 2 4
19 502398906 Lockwasher ............................................................................................ 2 4
20 504071785 Washer .................................................................................................. 2 4
20 449015036 Locknut .................................................................................................. 2 4

FOOTNOTES:
a Refer to Table

B878 ©2009 Yale Materials Handling Corporation 14-3


P13753 11-03

HEADER HOSE (FIGURE 14-2)


THREE AND FOUR FUNCTION — THREE STAGE FULL FREE-LIFT

14-4 ©2009 Yale Materials Handling Corporation B878


11-03 P13753

HEADER HOSE
THREE AND FOUR FUNCTION – THREE STAGE FULL FREE-LIFT
A514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3590 mm 4538 mm 5540 mm
ITEM 1 2 3 4 (141.3 in.) (178.7 in.) (218.1 in.)
Mast A514 A514 A514
Group Number 3590 4538 5540
1 Tube Assy 580006289 580006291 580006291
2 Tube Assy 580006290 580006292 580006292
3 Tube Assy 580049802 580006295 580006296
4 Tube Assy 580049803 580006299 580006300
5 Hose Assy 580006303 580006304 580006305
6 Hose Assy 580006312 580006313 580006314
7 Hose Assy 580006307 580006308 580006309

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Tube Assy .............................................................................................. 1 1
2 a. . . . . Tube Assy .............................................................................................. 1 1
3 a. . . . . Tube Assy .............................................................................................. 1 1
4 a. . . . . Tube Assy .............................................................................................. 1 1
5 a. . . . . Hose Assy .............................................................................................. 1 1
6 a. . . . . Hose Assy .............................................................................................. 2 2
7 a. . . . . Hose Assy .............................................................................................. .. 2
8 580006302 Hose Assy .............................................................................................. 2 2
9 580006311 Hose Assy (3590 mm up to 5540 mm Lift Heights) ............................... .. 1
10 449001069 Capscrew ............................................................................................... 1 1
11 520045196 Spacer ................................................................................................... 2 2
12 066891800 Clamp .................................................................................................... 2 2
13 013399900 Fitting ..................................................................................................... 3 3
14 504062736 Clamp .................................................................................................... 1 1
15 449015036 Locknut .................................................................................................. 1 1
16 504062736 Clamp .................................................................................................... .. 1
17 504236283 Plate ....................................................................................................... .. 1
18 520045239 Screw ..................................................................................................... 2 2
19 520045169 Sheave ................................................................................................... 2 2
20 520045154 Bushing ............................................................................................. 1 1
21 580006331 Bracket ................................................................................................... 2 2
22 580006332 Shaft ...................................................................................................... 1 1
23 013398000 Fitting ..................................................................................................... 2 2
24 052643400 Connector .............................................................................................. 4 4
24 052645400 O-Ring ............................................................................................... 1 1
25 580006333 Bracket ................................................................................................... 1 1
26 580006334 Bracket ................................................................................................... 1 1

B878 ©2009 Yale Materials Handling Corporation 14-5


P13753 11-03

HEADER HOSE
THREE AND FOUR FUNCTION – THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
27 500227905 Snap Ring .............................................................................................. 2 2
28 501918902 Fitting ..................................................................................................... 1 1
29 520045263 Strain Relief ........................................................................................... .. 1
30 520045264 Bracket ................................................................................................... .. 1
31 062236400 Capscrew ............................................................................................... .. 2
32 015026400 Lockwasher ............................................................................................ .. 2
33 520045265 Hose Reel .............................................................................................. .. 1
33 520045333 Kit-Seal .............................................................................................. .. 1
34 052643300 Fitting ..................................................................................................... .. 4
34 052645300 O-Ring ............................................................................................... .. 1
35 580006335 Mounting Plate ....................................................................................... .. 1
36 449001351 Capscrew ............................................................................................... .. 2
37 449022017 Lockwasher ............................................................................................ .. 2
38 449015029 Nut ......................................................................................................... .. 2
39 312850046 Strap Clamp (Strap) ............................................................................... .. 2
40 520045239 Screw ..................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

14-6 ©2009 Yale Materials Handling Corporation B878


11-03 P13753

NOTES

B878 ©2009 Yale Materials Handling Corporation 14-7


P13758 11-03

SIDE-SHIFT CARRIAGE (FIGURE 14-3)


TWO STAGE LIMITED FREE-LIFT

14-8 ©2009 Yale Materials Handling Corporation B878


11-03 P13758

SIDE-SHIFT CARRIAGE
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


580005916 Side-Shift Carriage ............................................................................................. 1
1 580006124 Side-Shift Carriage ............................................................................................. 1
2 520045197 Stubshaft ........................................................................................................ 6
3 580008901 Tube Assy ........................................................................................................... 1
4 580008902 Tube Assy ........................................................................................................... 1
5 520045150 Roll Pin ............................................................................................................... 2
6 520045165 Side Roller .......................................................................................................... 2
7 015627900 Grease Fitting ..................................................................................................... 2
8 520045166 Bracket ................................................................................................................ 2
9 520045159 Shim (0.030 in.) .................................................................................................. AR
9 520045395 Shim (0.062 in.) .................................................................................................. AR
10 520045167 Pin ....................................................................................................................... 2
11 449001058 Capscrew ............................................................................................................ 4
12 449022017 Lockwasher ......................................................................................................... 4
13 520045369 Load Roller ......................................................................................................... 6
14 520045153 Shim (0.020 in.) .................................................................................................. AR
15 031202200 Snap Ring ........................................................................................................... 6
16 580008123 Chain Anchor ...................................................................................................... 2
17 580008124 Pin ....................................................................................................................... 2
18 015417900 Cotter Pin ............................................................................................................ 2
19 580008871 Kit-Washer .......................................................................................................... 2
20 449015087 Nut ...................................................................................................................... 4
21 504072717 Spacer ................................................................................................................ 4
22 580029153 Sideshift Cylinder (FP13760 [Page 14-14])....................................................... 1
23 580008879 Pin ....................................................................................................................... 2
24 580008903 Cam Follower ...................................................................................................... 2
25 500441903 Locknut ............................................................................................................... 2
26 015628200 Grease Fitting ..................................................................................................... 2
27 580008904 Plate .................................................................................................................... 2
28 449001400 Capscrew ............................................................................................................ 4
29 449022041 Lockwasher ......................................................................................................... 4
30 504229210 Pin ....................................................................................................................... 2
31 015420300 Cotter Pin ............................................................................................................ 2
32 052642200 Fitting .................................................................................................................. 2
32 052645200 O-Ring ............................................................................................................ 1
33 580008905 Load Roller ......................................................................................................... 2
33 015917400 Snap Ring ........................................................................................................... 2
34 580029890 Stubshaft ............................................................................................................. 2
35 056056700 Fitting .................................................................................................................. 2
36 580008906 Pin ....................................................................................................................... 2
37 504234211 Bearing ............................................................................................................... 4
38 015627800 Grease Fitting ..................................................................................................... 2
39 580008907 Apron .................................................................................................................. 1
40 449001418 Capscrew ............................................................................................................ 2
41 502566904 Washer ............................................................................................................... 2
42 504071729 Fitting .................................................................................................................. 2

B878 ©2009 Yale Materials Handling Corporation 14-9


P13759 11-03

SIDE-SHIFT CARRIAGE (FIGURE 14-4)


THREE STAGE FULL FREE-LIFT

14-10 ©2009 Yale Materials Handling Corporation B878


11-03 P13759

SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


580005917 Side-Shift Carriage ............................................................................................. 1
1 580006123 Side-Shift Carriage ............................................................................................. 1
2 520045197 Stubshaft ........................................................................................................ 6
3 580008908 Tube Assy (RH) .................................................................................................. 1
4 580008909 Tube Assy (LH) ................................................................................................... 1
5 520045150 Roll Pin ............................................................................................................... 2
6 520045165 Side Roller .......................................................................................................... 2
7 015627900 Grease Fitting ..................................................................................................... 2
8 520045166 Bracket ................................................................................................................ 2
9 520045159 Shim (0.030 in.) .................................................................................................. AR
9 520045395 Shim (0.062 in.) .................................................................................................. AR
10 520045167 Pin ....................................................................................................................... 2
11 449001058 Capscrew ............................................................................................................ 4
12 449022017 Lockwasher ......................................................................................................... 4
13 520045369 Load Roller ......................................................................................................... 6
14 520045153 Shim (0.020 in.) .................................................................................................. AR
15 031202200 Snap Ring ........................................................................................................... 6
16 580008125 Chain Anchor ...................................................................................................... 2
17 580008124 Pin ....................................................................................................................... 2
18 015417900 Cotter Pin ............................................................................................................ 2
19 066965800 Snap Ring ........................................................................................................... 4
20 504072717 Spacer ................................................................................................................ 4
21 580008898 Pin ....................................................................................................................... 4
22 580029153 Sideshift Cylinder (FP13760 [Page 14-14])....................................................... 1
23 580008879 Pin ....................................................................................................................... 2
24 580008903 Cam Follower ...................................................................................................... 2
25 500441903 Locknut ............................................................................................................... 2
26 015628200 Grease Fitting ..................................................................................................... 2
27 580008904 Plate .................................................................................................................... 2
28 449001400 Capscrew ............................................................................................................ 4
29 449022041 Lockwasher ......................................................................................................... 4
30 504229210 Pin ....................................................................................................................... 2
31 015420300 Cotter Pin ............................................................................................................ 2
32 052642200 Fitting .................................................................................................................. 2
32 052645200 O-Ring ............................................................................................................ 1
33 580008905 Load Roller ......................................................................................................... 2
34 015917400 Snap Ring ........................................................................................................... 2
35 504071729 Fitting .................................................................................................................. 2
36 580008906 Pin ....................................................................................................................... 2
37 504234211 Bearing ............................................................................................................... 4
38 015627800 Grease Fitting ..................................................................................................... 2
39 580008907 Apron .................................................................................................................. 1
40 449001418 Capscrew ............................................................................................................ 2
41 502566904 Washer ............................................................................................................... 2
42 056056700 Fitting .................................................................................................................. 2
43 015026200 Lockwasher ......................................................................................................... 4
44 520045177 Bracket Wldmt (RH) ............................................................................................ 1
44 520045178 Bracket Wldmt (LH) ............................................................................................ 1
45 520045171 Spacer ................................................................................................................ 4

B878 ©2009 Yale Materials Handling Corporation 14-11


P13759 11-03

SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


46 203146400 Capscrew ............................................................................................................ 4

14-12 ©2009 Yale Materials Handling Corporation B878


11-03 P13759

NOTES

B878 ©2009 Yale Materials Handling Corporation 14-13


P13760 11-03

SIDE-SHIFT CYLINDER (FIGURE 14-5)

14-14 ©2009 Yale Materials Handling Corporation B878


11-03 P13760

SIDE-SHIFT CYLINDER
ITEM PART NO. DESCRIPTION QTY
580029153 Sideshift Cylinder ................................................................................................ 1
1 580029129 Tube Wldmt-Cylinder .......................................................................................... 1
2 502097904 Locknut ............................................................................................................... 1
3 580006731 Wear Ring ........................................................................................................... 1
4 580006728 Piston .................................................................................................................. 1
5 012828000 O-Ring ................................................................................................................ 1
6 580022505 Rod Seal ............................................................................................................. 1
7 012827000 O-Ring ................................................................................................................ 1
8 015493400 O-Ring ................................................................................................................ 1
9 502011914 Back-Up Ring ...................................................................................................... 1
10 504450765 Rod Seal (Optional) (Not Illustrated) ................................................................... 1
11 504305701 Piston Seal .......................................................................................................... 1
12 580006729 Retainer .............................................................................................................. 1
13 580006733 Wiper .................................................................................................................. 1
14 580006726 Rod (Optional) .................................................................................................... 1
14 580006727 Rod ..................................................................................................................... 1
580005943 Kit-Seal ............................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 14-15


P13760 11-03

NOTES

14-16 ©2009 Yale Materials Handling Corporation B878


SECTION 15

15 OPTIONS
CONTENTS

SECTION 15
OPTIONS

DESCRIPTION PAGE

CAB ................................................................................................................................................................. 15-2


HEATER .......................................................................................................................................................... 15-6
WIPER AND FAN ............................................................................................................................................ 15-10
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS ........................................................................................ 15-12

B878 ©2009 Yale Materials Handling Corporation 15-1


P13754 11-03

CAB (FIGURE 15-1)

15-2 ©2009 Yale Materials Handling Corporation B878


11-03 P13754

CAB
KEY:
A: LPG
B: Gasoline and Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Frame ......................................................................................................... 1 1
2 580017240 Foam Lining ............................................................................................... 1 1
3 580017239 Foam Lining ............................................................................................... 1 1
4 580005623 Rivet ........................................................................................................... 24 32
5 580005585 Strip Seal .................................................................................................... AR AR
6 449001166 Capscrew ................................................................................................... 2 2
7 580005480 Washer ....................................................................................................... 4 4
8 449022041 Lockwasher ................................................................................................ 2 2
9 580005479 Washer ....................................................................................................... 2 2
10 449015011 Nut .............................................................................................................. 2 2
11 580005478 Motor Mount ............................................................................................... 2 2
12 014727200 Screw ......................................................................................................... 4 4
13 580005481 Shim (0.060 in.) .......................................................................................... AR AR
14 580005477 Wheel Nut .................................................................................................. 4 4
15 ..... Seal ............................................................................................................ AR AR
16 449007007 Screw ......................................................................................................... 3 3
17 580005614 Plate ........................................................................................................... 3 3
18 580003763 Strip Seal .................................................................................................... 3 3
19 580003761 Sealant ....................................................................................................... AR AR
20 580005502 Window (Top) ............................................................................................. 1 1
21 580005577 Front Window (Front) ................................................................................. 1 1
22 580005592 Foam Lining (LH Door) ............................................................................... 1 1
22 580005593 Foam Lining (RH Door) .............................................................................. 1 1
23 580005583 Plate ........................................................................................................... 2 2
24 580003711 Bolt ............................................................................................................. 2 2
25 502398904 Washer ....................................................................................................... 2 2
26 580005586 Glass (Rear) ............................................................................................... 1 1
27 580005555 Glass (Rear) ............................................................................................... 2 2
28 580005582 Strip ............................................................................................................ AR AR
29 580005591 Screw ......................................................................................................... 31 31
30 580003704 Striker ......................................................................................................... 1 1
31 449001418 Capscrew ................................................................................................... 2 2
32 449022013 Lockwasher ................................................................................................ 2 2
33 449021006 Washer ....................................................................................................... 2 2
34 449015044 Nut .............................................................................................................. 2 2
35 580005556 Door (LH) ................................................................................................... 1 1
35 580039481 Hinge ..................................................................................................... 2 2
36 580005587 Window (LH) .............................................................................................. 1 1
36 580005588 Glass (Sliding) ....................................................................................... 1 1
36 580005589 Glass (Stationary) .................................................................................. 1 1
36 580003766 Latch ...................................................................................................... 1 1
37 580003705 Door Handle (LH) ....................................................................................... 1 1
37 580003706 Door Handle (RH) ...................................................................................... 1 1
38 449004074 Screw ......................................................................................................... 4 4
39 580003707 Washer ....................................................................................................... 4 4
40 930102906 Capscrew ................................................................................................... 4 4

B878 ©2009 Yale Materials Handling Corporation 15-3


P13754 11-03

CAB
KEY:
A: LPG
B: Gasoline and Diesel
QTY
ITEM PART NO. DESCRIPTION A B
41 015025900 Lockwasher ................................................................................................ 4 4
42 580005619 Foam Tape ................................................................................................. AR AR
43 580005620 Clip ............................................................................................................. 4 4
44 580005580 Foam Lining (LH Door) ............................................................................... 1 1
45 580005581 Foam Lining (RH Door) .............................................................................. 1 1
46 580005590 Window (RH) .............................................................................................. 1 1
46 580005588 Glass (Sliding) ............................................................................................ 1 1
46 580005589 Glass (Stationary) ...................................................................................... 1 1
47 580005625 Door (RH) ................................................................................................... 1 ..
47 580039481 Hinge ..................................................................................................... 2 ..
47 580005645 Door (RH) ................................................................................................... .. 1
47 580039481 Hinge ..................................................................................................... .. 2
48 580005605 Window ...................................................................................................... 2 2
49 580005606 Block .......................................................................................................... 4 4
50 580005630 Frame (Window) ......................................................................................... 1 ..
51 520042874 Tape ........................................................................................................... AR ..
52 580005636 Latch .......................................................................................................... 2 ..
53 580005579 Strip Seal .................................................................................................... AR AR
54 505977534 Rivet ........................................................................................................... 20 20
55 580003766 Latch .......................................................................................................... 1 1
56 449022018 Washer ....................................................................................................... 12 12
57 520053859 Screw ......................................................................................................... 2 2
58 580005575 Handle ........................................................................................................ 2 2
58 580003710 Key ......................................................................................................... 2 2
59 580003901 Latch .......................................................................................................... 1 2
59 580005595 Latch ...................................................................................................... 1 1
60 580005596 Bracket ................................................................................................... 1 1
61 580005598 Spring .................................................................................................... 1 1
62 580005599 Pin .......................................................................................................... 1 1
63 449001412 Capscrew ................................................................................................... 4 4
64 449021003 Washer ....................................................................................................... 2 6
65 580003703 Seal ............................................................................................................ 2 2
66 580005637 Cover .......................................................................................................... 1 ..
67 505970553 Capscrew ................................................................................................... 4 ..
68 449015002 Nut .............................................................................................................. 4 ..
69 449001412 Capscrew ................................................................................................... .. 4
70 449007007 Screw ......................................................................................................... 8 ..
71 580005647 Striker ......................................................................................................... 1 2
72 580005641 Cover .......................................................................................................... .. 1
73 580005607 Seal ............................................................................................................ .. AR
74 449001013 Capscrew ................................................................................................... .. 4
75 449021001 Washer ....................................................................................................... .. 4
76 449015014 Nut .............................................................................................................. .. 4
77 580012849 Foam Lining (Not Illustrated) ...................................................................... 1 1
78 504574268 Grommet .................................................................................................... 6 6
79 580027770 Hinge .......................................................................................................... 4 4

15-4 ©2009 Yale Materials Handling Corporation B878


11-03 P13754

NOTES

B878 ©2009 Yale Materials Handling Corporation 15-5


P13755 11-03

HEATER (FIGURE 15-2)

15-6 ©2009 Yale Materials Handling Corporation B878


11-03 P13755

HEATER
ITEM PART NO. DESCRIPTION QTY
1 580005482 Air Inlet ................................................................................................................ 1
2 580005485 Bracket ................................................................................................................ 1
3 580005486 Heater ................................................................................................................. 1
3 580005487 Motor .............................................................................................................. 1
3 580005488 Radiator .......................................................................................................... 1
4 580005492 Screw .................................................................................................................. 2
5 015025600 Lockwasher ......................................................................................................... 2
6 016103300 Washer ............................................................................................................... 2
7 449001412 Capscrew ............................................................................................................ 5
8 449022018 Washer ............................................................................................................... 5
9 504070720 E-Ring ................................................................................................................. 1
10 580017101 Washer ............................................................................................................... 4
11 516905801 Clamp ................................................................................................................. 8
12 504450740 Connector Body .................................................................................................. 1
13 580005494 Cable Assy .......................................................................................................... 1
14 504450741 Connector Body .................................................................................................. 1
15 580005491 Grommet ............................................................................................................. 1
16 b 062159500 Clamp ................................................................................................................. 5
16 c 062159500 Clamp ................................................................................................................. 8
16 a 062159500 Clamp ................................................................................................................. 6
17 580005493 Drain Valve ......................................................................................................... 1
18 013393900 Fitting .................................................................................................................. 2
19 06417010C Fitting .................................................................................................................. 2
20 580005489 Fitting (Includes Olive and Nut) .......................................................................... 2
21 520082886 Clamp ................................................................................................................. 1
22 903259104 Strap Clamp ........................................................................................................ AR
23 b 580032078 Hose ................................................................................................................... 1
24 b 580005651 Hose ................................................................................................................... 1
25 b 502600903 Fitting .................................................................................................................. 1
26 b 504069724 Clamp ................................................................................................................. 1
27 b 931013906 Capscrew ............................................................................................................ 1
28 b 502566901 Washer ............................................................................................................... 2
29 b 449015014 Nut ...................................................................................................................... 1
30 b 449022016 Lockwasher ......................................................................................................... 1
31 a 013393900 Fitting .................................................................................................................. 2
32 a 580005648 Hose ................................................................................................................... 1
33 a 580005649 Hose ................................................................................................................... 1
34 c 013382300 Fitting .................................................................................................................. 1
35 c 502840907 Fitting .................................................................................................................. 1
36 c 580031063 Hose ................................................................................................................... 1
37 c 580050655 Hose ................................................................................................................... 1
38 c 580050213 T-Fitting ............................................................................................................... 1
39 520044854 Hose ................................................................................................................... 1
40 504450761 Terminal .............................................................................................................. 1
41 b 504062736 Clamp ................................................................................................................. 1
42 b 449001170 Capscrew ............................................................................................................ 1
43 b 449021003 Washer ............................................................................................................... 1
44 b 449021001 Washer ............................................................................................................... 1
45 b 504225257 Nut ...................................................................................................................... 1
46 b 504070790 Strap Clamp (Not Illustrated) .............................................................................. 1
47 580005495 Tape (Not Illustrated) .......................................................................................... AR

B878 ©2009 Yale Materials Handling Corporation 15-7


P13755 11-03

HEATER
ITEM PART NO. DESCRIPTION QTY

FOOTNOTES:
a Diesel c LPG
b Gasoline

15-8 ©2009 Yale Materials Handling Corporation B878


11-03 P13755

NOTES

B878 ©2009 Yale Materials Handling Corporation 15-9


P13756 11-03

WIPER AND FAN (FIGURE 15-3)

15-10 ©2009 Yale Materials Handling Corporation B878


11-03 P13756

WIPER AND FAN


ITEM PART NO. DESCRIPTION QTY
1 580028946 Wiper Motor ........................................................................................................ 1
2 014927300 Screw .................................................................................................................. 4
3 580013441 Wiper Arm ........................................................................................................... 1
4 580013442 Wiper Blade ........................................................................................................ 1
5 580012837 Wiper Blade ........................................................................................................ 1
6 580012835 Wiper Arm ........................................................................................................... 1
7 580012834 Wiper Motor ........................................................................................................ 1
8 580012831 Wire Harness ...................................................................................................... 1
8 580029106 Wire Harness (Harness) ..................................................................................... 1
9 449021003 Washer ............................................................................................................... 2
10 500136901 Grommet ............................................................................................................. 3
11 504237286 Clamp ................................................................................................................. 2
12 580005574 Switch ................................................................................................................. 1
13 580005615 Panel ................................................................................................................... 1
14 580005618 Label ................................................................................................................... 1
15 449001160 Capscrew ............................................................................................................ 2
16 580005612 Grommet ............................................................................................................. 2
17 580018460 Switch (Heater Control) ...................................................................................... 1
18 580005600 Fuse Holder ........................................................................................................ 2
19 502470903 Fuse (10 Amp) .................................................................................................... 2
20 580003724 Fan ...................................................................................................................... 1
20 150024222 Fan ................................................................................................................. 1
21 504450761 Terminal ......................................................................................................... 1
21 504450740 Connector Body .............................................................................................. 1
22 505968529 Ring Terminal ................................................................................................. 1
23 014939300 Nut ...................................................................................................................... 4
24 015025600 Lockwasher ......................................................................................................... 4
25 504228217 Screw .................................................................................................................. 1
26 500552901 Lockwasher ......................................................................................................... 1

B878 ©2009 Yale Materials Handling Corporation 15-11


P13761 11-03

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS (FIGURE 15-4)

15-12 ©2009 Yale Materials Handling Corporation B878


11-03 P13761

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS


KEY:
A: Work Lights
B: Work and Rear Drive Lights
C: Work, Rear Drive, and Stop/Tail Lights
QTY
ITEM PART NO. DESCRIPTION A B C
1 500136901 Grommet ........................................................................................... .. 1 1
2 500136901 Grommet ........................................................................................... .. .. 2
3 504232241 Connector .......................................................................................... .. .. 4
4 449022016 Lockwasher ....................................................................................... .. .. 4
5 504230231 Screw ................................................................................................ .. .. 4
6 580006825 Plate .................................................................................................. .. 1 1
7 504230231 Screw ................................................................................................ .. 5 5
7 520049831 Sealant .............................................................................................. .. AR AR
7 a 520039889 Sealant .............................................................................................. .. AR AR
8 449022016 Lockwasher ....................................................................................... .. 5 5
9 580006827 Bracket .............................................................................................. .. .. 2
10 580005718 Lamp ................................................................................................. .. .. 2
10 580006828 Lens .............................................................................................. .. .. 1
10 901162818 Bulb (12 Volt) ................................................................................ .. .. 1
11 580005688 Work Light (Speaker) ........................................................................ .. 1 1
11 580006818 Lamp ............................................................................................. .. 1 1
11 a 580005689 Head/Work Light (Hobbs) .................................................................. .. 1 1
11 580006822 Lens .............................................................................................. .. 1 1
12 504232241 Connector .......................................................................................... .. 2 2
13 014936200 Nut ..................................................................................................... .. .. 4
14 504232265 Clamp ................................................................................................ 2 2 2
15 900003243 Fuse (25 Amp) ................................................................................... 1 1 1
16 580006819 Label (Light Fuse) ............................................................................. 1 1 1
17 312850034 Strap Clamp ...................................................................................... .. 5 5
18 449001415 Capscrew .......................................................................................... 2 2 2
19 015025600 Lockwasher ....................................................................................... .. .. 4
20 312850034 Strap Clamp ...................................................................................... 10 10 10
21 580006821 Wire Harness ..................................................................................... 1 1 1
22 504232240 Switch ................................................................................................ 1 1 1
23 449001134 Capscrew .......................................................................................... 2 2 2
24 016110000 Washer .............................................................................................. 2 2 2
25 580000749 Clamp ................................................................................................ 4 4 4
26 449015014 Nut ..................................................................................................... 2 2 2
27 449022016 Lockwasher ....................................................................................... 4 4 4
28 312850032 Strap Clamp ...................................................................................... 6 6 6
29 580006820 Wire Harness ..................................................................................... 2 2 2
30 504232241 Connector .......................................................................................... 4 4 4
31 449001016 Capscrew .......................................................................................... 4 4 4
31 449022013 Lockwasher ....................................................................................... 4 4 4
32 580005688 Work Light (Speaker) ........................................................................ 2 2 2
32 580006818 Lamp ............................................................................................. 2 2 2
32 a 580005689 Head/Work Light (Hobbs) .................................................................. 2 2 2
32 580006822 Lens .............................................................................................. 1 1 1
33 580006817 Bracket Wldmt ................................................................................... 2 2 2
34 580006823 Grommet ........................................................................................... .. 1 1

B878 ©2009 Yale Materials Handling Corporation 15-13


P13761 11-03

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS


KEY:
A: Work Lights
B: Work and Rear Drive Lights
C: Work, Rear Drive, and Stop/Tail Lights
QTY
ITEM PART NO. DESCRIPTION A B C
35 580006826 Wire Harness ..................................................................................... .. 1 1
36 580000749 Clamp ................................................................................................ .. 3 3
37 449015014 Nut ..................................................................................................... .. 3 3
38 580005720 Screw ................................................................................................ .. .. 4
39 505972532 Pressure Switch ................................................................................ .. .. 1

FOOTNOTES:
a Optional

15-14 ©2009 Yale Materials Handling Corporation B878


SECTION 16

16 FIELD CONVERSION KITS


CONTENTS

SECTION 16
FIELD CONVERSION KITS

DESCRIPTION PAGE

CONTROL VALVE CONVERSION KITS ........................................................................................................ 16-3


FORWARD/REVERSE SHIFT LEVER CONVERSION KITS ......................................................................... 16-4
HEADER HOSE CONVERSION KITS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-3
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 16-2
MAST TILT CONVERSION KITS .................................................................................................................... 16-4
STROBE LIGHT CONVERSION KIT .............................................................................................................. 16-3
WORK LIGHT KITS ......................................................................................................................................... 16-3

B878 ©2009 Yale Materials Handling Corporation 16-1


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE-LIFT

THREE TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


2340 mm 3340 mm 4340 mm 5340 mm
DESCRIPTION (92.1 in.) (131.5 in.) (170.9 in.) (210.2 in.)
Mast A513 A513 A513 A513
Group Number 2340 3340 4340 5340
Kit-Hose Group 3 to 4 524136885 524136886 524136887 524136888
Way

TWO TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


2340 mm 3340 mm 4340 mm 5340 mm
DESCRIPTION (92.1 in.) (131.5 in.) (170.9 in.) (210.2 in.)
Mast A513 A513 A513 A513
Group Number 2340 3340 4340 5340
Kit-Hose Group 2 to 4 524136890 524136891 524136892 524136893
Way

TWO TO THREE FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


2340 mm 3340 mm 4340 mm 5340 mm
DESCRIPTION (92.1 in.) (131.5 in.) (170.9 in.) (210.2 in.)
Mast A513 A513 A513 A513
Group Number 2340 3340 4340 5340
Kit-Hose Group 2 to 3 524136880 524136881 524136882 524136883
Way

16-2 ©2009 Yale Materials Handling Corporation B878


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE-LIFT

THREE TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


3590 mm 4538 mm 5540 mm
DESCRIPTION (141.3 in.) (178.7 in.) (218.1 in.)
Mast A514 A514 A514
Group Number 3590 4538 5540
Kit-Hose Group 3 to 4 524136872 524136873 524136874
Way

TWO TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


3590 mm 4538 mm 5540 mm
DESCRIPTION (141.3 in.) (178.7 in.) (218.1 in.)
Mast A514 A514 A514
Group Number 3590 4538 5540
Kit-Hose Group 2 to 4 524136876 524136877 524136878
Way

TWO TO THREE FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


3590 mm 4538 mm 5540 mm
DESCRIPTION (141.3 in.) (178.7 in.) (218.1 in.)
Mast A514 A514 A514
Group Number 3590 4538 5540
Kit-Hose Group 2 to 3 524136868 524136869 524136870
Way

CONTROL VALVE CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Hyd Valve 2 to 3 Way 524139642
Kit-Hyd Valve 2 to 4 Way 524139824
Kit-Hyd Valve 3 to 4 Way 524139825

STROBE LIGHT CONVERSION KIT

DESCRIPTION PART NUMBER


Kit-Strobe Light 524137339

WORK LIGHT KITS

B878 ©2009 Yale Materials Handling Corporation 16-3


FIELD CONVERSION KITS

WORK LIGHT KITS (CONTINUED)

DESCRIPTION PART NUMBER


Kit-Worklight 524137245
Kit-Light 524137246
Kit-Light 524137247

MAST TILT CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Tilt 504308722
Kit-Tilt 504308721

FORWARD/REVERSE SHIFT LEVER CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Fdc to Fwd/Rev Lever 524137253

16-4 ©2009 Yale Materials Handling Corporation B878


SECTION 17

17 NUMERICAL INDEX
NUMERICAL INDEX

SECTION 17
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

006397100 2-37 10 15-11 23 2-11 42 13-21 13


2-39 7 014939500 5-9 13 2-13 29 14-9 18
012823200 5-35 10 5-21 17 2-17 6 14-11 18
012824300 12-3 9 014939700 5-11 27 2-17 15 015418200 10-3 9
13-3 9 014970800 5-31 8 2-17 18 015418400 9-7 27
13-5 12 5-33 26 2-17 31 015420300 14-9 31
012827000 14-15 7 014970900 10-3 40 2-27 24 14-11 31
012827100 11-3 33 014972700 7-23 23 3-5 22 015483300 13-19 6
012828000 14-15 5 7-23 34 5-11 28 015493400 14-15 8
012829700 11-15 15 7-24 66 6-3 27 015493500 12-9 11
013377500 7-3 6 10-3 33 6-7 31 13-11 6
013381000 11-21 1 014972900 2-41 4 6-12 48 13-13 6
013382300 15-7 34 2-41 7 7-23 10 015627800 14-9 38
013382500 11-21 2 7-23 13 7-24 52 14-11 38
013392500 5-21 5 7-23 43 10-3 17 015627900 12-11 22
013393400 5-3 8 7-27 2 11-3 10 13-21 19
5-5 19 10-3 17 11-7 19 14-9 7
013393700 5-3 7 10-3 22 11-11 2 14-11 7
5-5 18 014973300 10-3 19 11-17 7 015628100 12-3 12
013393900 15-7 18 10-4 43 14-6 32 015628200 12-3 12
15-7 31 014976400 5-11 9 015026500 1-7 4 14-9 26
013398000 14-5 23 015025600 6-4 46 10-3 8 14-11 26
013399900 14-3 7 6-4 50 10-4 44 015628700 7-27 14
14-5 13 6-8 57 015026600 11-3 31 015631500 9-7 31
013405600 7-3 9 15-7 5 11-7 17 015914700 7-23 25
014721900 7-28 4 15-11 24 11-15 22 015915900 10-3 15
014727200 1-13 2 15-13 19 015027200 1-7 7 015917400 14-9 33
15-3 12 015025900 15-4 41 5-11 8 14-11 34
014867800 2-9 22 015026000 2-9 25 015035700 6-19 10 015918200 9-7 5
2-14 48 2-11 19 015414700 5-29 9 016103300 6-16 49
014927300 15-11 2 2-13 38 5-31 3 15-7 6
014932100 2-9 2 2-14 51 5-33 5 016103500 2-9 23
014936200 15-13 13 2-27 33 10-19 11 2-11 18
014936500 11-25 34 5-9 14 10-19 26 2-13 37
11-31 29 5-21 16 11-25 33 2-14 49
014936600 1-9 22 11-25 35 11-31 28 4-3 17
4-3 5 11-31 30 015415200 9-3 27 4-5 19
4-5 22 015026200 2-17 22 015415900 7-23 15 5-9 15
11-11 36 5-23 6 7-23 41 5-21 15
014936900 2-7 7 6-15 28 7-24 59 11-25 36
2-11 33 11-4 48 10-3 31 11-31 31
2-17 8 11-9 5 015416200 1-11 14 016103700 1-17 15
3-5 21 13-21 8 5-29 8 5-23 7
7-23 9 14-11 43 5-33 10 016104000 3-3 6
7-24 51 015026400 2-5 6 015417900 12-7 3 3-5 28
11-11 10 2-9 8 12-11 7 3-11 18
014939300 6-4 45 2-11 12 13-7 5 3-13 8
6-4 50 2-11 31 13-9 3 7-23 11
6-8 56 2-11 38 13-15 20 7-24 53

B878 ©2009 Yale Materials Handling Corporation 17-1


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

016110000 11-15 27 052337300 5-3 15 052645500 7-18 40 11-31 23


15-13 24 052642200 9-13 9 11-25 28 058941300 2-17 30
016111200 13-15 34 11-15 30 13-15 2 2-28 41
016111600 1-7 14 14-9 32 052645600 7-17 12 059079500 2-7 20
016337000 6-15 11 14-11 32 11-25 29 2-11 39
6-16 63 052642700 13-9 17 11-31 24 2-17 14
019299600 5-11 5 052643300 11-11 21 052645700 11-18 8 11-3 9
019327000 11-3 5 11-25 26 13-9 17 11-11 1
11-17 13 11-31 20 13-15 3 059625500 3-5 24
019905000 11-25 18 11-31 21 052645800 7-4 35 3-9 11
11-31 40 14-6 34 11-31 22 3-13 3
019930000 10-13 5 052643400 11-21 11 12-7 15 059634500 11-12 49
10-13 18 12-7 12 053237600 8-3 14 059634600 13-15 2
10-15 5 14-5 24 053239100 8-3 13 059694600 11-3 30
10-15 18 052643600 11-25 29 9-7 24 11-7 17
021197300 6-15 41 11-31 24 053349600 13-15 8 059694700 10-3 19
6-16 69 052643700 13-15 3 054085200 7-7 17 059695500 7-7 9
6-19 12 052645100 7-3 17 054291200 13-9 16 059695600 7-7 10
023082300 2-13 12 7-3 24 054585400 12-5 8 059716300 1-17 19
2-28 42 7-17 18 054652900 11-25 27 6-15 27
2-39 2 11-23 13 11-31 22 059719100 2-7 3
2-47 16 11-29 13 054966400 5-11 1 2-11 34
5-9 27 052645200 7-3 10 055160000 13-9 29 2-17 9
5-21 7-17 9 055486700 2-9 9 3-7 4
11-3 39 9-13 9 055486800 2-5 6 6-12 47
11-9 8 11-15 30 3-5 23 11-11 8
023604600 1-19 8 11-25 27 3-9 3 060023500 6-15 30
1-21 7 14-9 32 3-13 5 060023600 11-3 28
2-17 21 14-11 32 11-3 12 060023700 11-3 40
11-4 47 052645300 7-3 13 11-3 21 060305300 2-7 5
11-9 6 7-3 20 11-7 19 2-11 32
031092900 5-9 19 7-17 28 056056700 14-3 13 2-17 7
031185800 7-9 2 9-3 39 14-9 35 3-3 14
7-13 2 11-11 21 14-11 42 3-5 14
031202200 12-3 8 11-11 21 056226300 8-5 5 3-9 1
12-5 7 11-25 26 056363300 7-17 11 3-11 15
12-11 5 11-31 20 7-17 22 060305400 2-9 29
13-3 6 11-31 21 7-17 24 2-13 11
13-5 11 14-6 34 7-18 54 060305600 10-3 8
13-7 10 052645400 9-11 10 11-23 24 060305700 10-4 44
13-21 5 11-11 20 11-29 24 060371700 11-11 22
14-9 15 11-12 48 056731900 11-11 23 060733800 8-3 23
14-11 15 11-12 49 056943000 11-21 12 9-7 22
032643500 5-35 14 11-21 11 057040500 11-11 21 060764900 12-7 16
7-27 9 11-21 12 057043500 5-11 25 061278000 2-3 24
03776310W11-3 8 11-23 20 057048200 3-3 16 11-11 9
03776310w 11-17 8 11-29 20 3-5 19 061278600 8-3 20
03776310W11-17 16 12-7 12 3-7 10 061643400 7-17 11
050635600 5-23 16 12-7 18 3-11 17 7-18 54
5-25 3 13-9 16 057780800 9-3 39 061948500 2-13 7
052229600 12-7 18 14-5 24 058414900 11-25 28 062143700 11-11 35

17-2 ©2009 Yale Materials Handling Corporation B878


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

062151100 2-11 20 080388700 5-9 19 6-16 54 449001078 14-3 19


2-13 39 080560100 11-3 22 15-4 74 449001083 6-4 47
2-27 32 11-11 12 449001014 5-9 6 6-8 58
062159500 2-13 9 136849100 8-3 28 6-15 22 449001114 7-23 17
2-24 42 136850100 8-3 30 9-3 29 449001134 2-5 7
15-7 16 150024222 15-11 20 10-13 21 7-23 19
15-7 16 150120765 13-9 21 10-15 21 15-13 23
15-7 16 201450000 7-7 13 11-12 38 449001138 7-4 38
062159700 4-3 2 203076500 2-17 23 449001015 1-9 18 14-3 17
4-3 29 203078300 2-7 47 7-27 15 449001160 15-11 15
4-5 3 4-3 20 9-3 19 449001166 1-13 12
4-5 31 203088400 2-37 4 449001016 13-15 30 12-3 4
4-5 40 203146400 13-21 9 15-13 31 13-3 5
11-3 35 14-12 46 449001019 2-3 4 15-3 6
062232800 5-23 5 203148100 6-3 28 449001023 1-17 21 449001170 1-9 25
11-3 41 6-7 32 1-19 13 7-23 31
062236400 14-6 31 9-3 6 1-21 11 10-3 35
062239900 11-15 18 203149000 2-7 11 5-31 9 10-13 1
062489000 12-3 13 2-11 41 6-3 39 10-15 1
062699900 7-17 22 2-17 17 6-11 19 11-25 6
11-23 24 203149100 2-7 21 10-4 46 11-31 6
11-29 24 2-11 11 11-12 40 15-7 42
062913500 2-7 44 2-13 30 449001028 7-18 59 449001227 4-5 27
063021100 2-7 13 203161800 1-7 5 449001029 2-7 26 449001233 5-31 21
2-11 43 203302200 10-13 17 2-11 40 11-25 5
2-17 19 10-15 17 2-17 16 11-31 38
6-3 12 203331700 11-3 29 6-12 61 449001268 10-4 52
6-7 12 11-7 16 7-4 43 449001272 6-15 2
06417010C 15-7 19 312850032 6-3 36 11-25 23 6-15 8
064426800 11-3 20 6-8 50 11-31 18 449001296 5-11 31
11-7 18 6-11 38 449001040 7-23 5 449001302 1-9 5
11-11 13 6-15 35 7-24 47 1-9 16
065000900 9-7 30 11-11 29 10-3 24 1-13 14
065001000 9-7 16 11-21 5 449001046 6-12 68 2-3 9
065619400 9-3 7 15-13 28 449001049 11-3 14 2-7 9
065749800 7-7 16 312850034 4-3 8 11-7 20 5-11 20
066002600 11-11 30 4-5 13 449001050 3-3 36 5-29 2
11-21 6 5-29 3 3-11 9 7-4 31
066537700 7-17 5 15-13 17 3-13 18 7-4 41
066891800 14-3 9 15-13 20 449001058 12-11 14 449001351 2-3 12
14-3 9 312850042 5-35 5 13-21 25 14-6 36
14-5 12 6-16 53 14-9 11 449001389 1-11 16
066965800 13-7 4 312850046 14-6 39 14-11 11 449001395 9-8 39
13-21 11 316448036 11-12 48 449001059 14-3 6 449001399 12-7 8
14-11 19 316534106 7-3 25 449001069 1-9 13 449001400 1-15 2
072387301 9-7 10 449001003 2-3 20 12-7 14 12-11 20
072387302 9-7 11 449001007 9-3 17 13-9 22 13-21 26
080072600 3-7 17 449001013 1-11 5 14-5 10 14-9 28
3-9 26 2-7 30 449001072 7-18 57 14-11 28
080388600 5-9 19 2-11 36 449001073 7-18 58 449001410 5-23 20
5-21 21 2-17 11 449001076 10-19 13 6-11 2

B878 ©2009 Yale Materials Handling Corporation 17-3


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

449001412 6-7 37 6-16 61 7-18 57 6-11 20


9-3 33 7-23 21 7-18 58 7-4 31
15-4 63 9-3 30 7-18 59 7-4 42
15-4 69 10-13 24 10-3 37 7-27 4
15-7 7 10-15 24 11-3 24 10-3 29
449001415 2-5 4 11-3 27 11-11 32 10-4 47
5-33 8 11-11 34 15-4 75 11-12 42
7-4 45 11-21 10 15-7 44 15-3 32
7-21 7 15-4 76 449021002 5-23 21 15-13 31
10-13 14 15-7 29 6-11 3 449022016 1-9 2
10-15 14 15-13 26 449021003 1-9 24 1-11 5
11-33 6 15-14 37 5-31 4 2-5 4
15-13 18 449015029 1-11 18 5-33 4 2-5 7
449001418 12-11 23 5-11 29 6-3 18 2-7 28
13-21 29 14-6 38 6-7 19 2-7 45
14-9 40 449015036 14-3 15 6-11 32 2-11 35
14-11 40 14-3 20 11-26 44 2-17 10
15-3 31 14-5 15 11-31 6 4-3 23
449001425 13-15 24 449015044 1-9 12 15-4 64 4-5 16
13-15 31 1-13 4 15-7 43 5-9 30
449001455 13-9 30 1-17 22 15-11 9 5-21 30
13-15 17 1-19 15 449021006 1-13 9 5-33 24
449004074 15-3 38 1-21 13 2-7 23 6-7 42
449007007 15-3 16 2-3 11 2-11 16 6-15 25
15-4 70 5-11 21 2-13 34 6-16 57
449013047 13-5 5 5-29 6 3-11 8 7-4 44
449015002 1-9 23 5-31 16 3-13 20 7-21 9
6-3 17 5-33 18 5-11 19 7-23 20
6-7 17 10-3 24 6-3 38 10-13 14
6-7 38 10-4 48 6-8 45 10-13 23
6-11 30 11-12 43 6-11 21 10-15 14
6-12 59 15-3 34 6-15 39 10-15 23
6-15 9 449015087 12-7 1 7-7 5 10-19 13
7-23 32 12-11 8 10-3 28 11-3 25
9-3 35 13-9 7 11-12 41 11-11 33
10-3 35 13-15 12 15-3 33 11-21 9
10-13 1 14-9 20 449021010 10-3 36 11-25 10
10-15 1 449015112 6-11 45 449021019 2-3 15 11-31 9
11-25 3 449015135 6-16 60 449022013 1-9 11 11-33 7
11-31 3 449021001 1-11 13 1-13 3 15-7 30
15-4 68 2-7 19 1-13 15 15-13 4
449015011 1-13 13 3-3 10 1-17 23 15-13 8
15-3 10 3-3 35 1-19 14 15-13 27
449015014 4-3 28 3-5 34 1-21 12 449022017 1-11 18
4-5 15 3-7 15 2-3 10 2-3 21
5-9 29 3-9 23 2-7 2 5-11 33
5-21 31 5-9 11 5-11 23 9-3 16
5-33 23 5-21 11 5-29 5 11-11 6
6-7 41 6-7 43 5-31 14 12-11 14
6-15 26 6-12 67 5-33 18 13-21 17
6-16 55 6-16 59 6-3 40 14-3 5

17-4 ©2009 Yale Materials Handling Corporation B878


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

14-6 37 13-9 1 10-15 27 504059789 1-11 6


14-9 12 500343915 13-15 25 502097904 14-15 2 504060749 6-45 1
14-11 12 500370902 6-12 54 502097911 2-3 25 6-47 14
449022018 1-9 23 500390903 7-3 17 2-7 17 504060774 1-11 3
6-3 19 7-3 24 2-11 7 1-11 4
6-7 18 500412903 11-33 5 2-13 26 5-21 10
6-7 39 500423903 7-17 24 6-3 33 504061794 13-9 27
6-11 31 500441903 14-9 25 6-7 28 13-15 15
6-15 10 14-11 25 502137903 11-25 12 504062736 14-3 16
7-23 18 500513903 11-26 43 502157205 1-5 10 14-5 14
9-3 34 11-31 39 502157206 1-5 25 14-5 16
10-3 35 500552901 6-16 66 502175920 9-7 21 15-7 41
10-13 1 6-19 13 502175921 9-7 24 504064729 13-15 5
10-15 1 15-11 26 502398901 10-19 6 504069724 15-7 26
11-25 4 500552902 5-35 14 502398904 15-3 25 504070720 6-45 3
11-31 4 7-27 8 502398906 3-3 15 6-48 25
15-4 56 500583902 11-25 32 3-5 13 15-7 9
15-7 8 11-31 27 3-7 5 504070790 15-7 46
449022019 6-4 49 500595901 10-13 19 3-9 2 504071729 14-9 42
6-8 59 10-15 19 3-11 14 14-11 35
449022021 6-16 50 501702901 5-35 3 3-13 1 504071785 5-31 10
10-4 53 501702903 2-3 27 14-3 17 5-33 2
449022041 1-13 11 501702909 5-23 35 14-3 19 5-33 11
1-15 3 5-25 7 502433903 13-9 11 11-25 22
9-7 8 501712902 9-14 3 502470903 15-11 19 11-31 17
12-3 5 501753902 1-17 14 502473901 5-7 9 12-7 17
12-11 19 501831902 11-4 49 502565901 9-7 7 13-9 19
13-15 32 11-9 4 502565903 2-3 2 13-15 35
13-21 27 501831905 11-15 24 502566901 6-27 2 14-3 15
14-9 29 501850904 12-9 2 7-17 34 14-3 20
14-11 29 13-11 13 15-7 28 504072717 12-11 25
15-3 8 13-13 13 502566902 2-3 3 13-21 4
449034061 1-7 10 13-19 14 9-3 15 14-9 21
500002901 7-3 10 501884905 10-13 27 502566903 13-3 4 14-11 20
500030902 6-19 6 501918902 14-6 28 502566904 2-5 8 504075796 6-12 63
500085901 11-25 30 501921905 11-12 39 12-11 24 10-19 15
11-31 25 501921909 10-13 22 13-21 30 504148200 12-9 3
500136901 15-11 10 10-15 22 14-9 41 13-19 13
15-13 1 501949902 11-15 9 14-11 41 504223217 1-17 12
15-13 2 501961903 2-59 13 502600903 15-7 25 504223224 1-17 13
500167906 9-13 3 5-23 31 502632902 6-15 42 504223249 1-17 11
9-14 2 5-25 2 502634904 5-9 22 504224222 9-7 19
500179904 7-3 26 502011914 14-15 9 5-21 27 504224231 9-7 13
7-17 25 502056903 11-3 43 502637904 11-15 2 504224232 9-7 19
11-11 25 11-12 53 502649200 7-23 16 504224242 9-7 17
11-23 23 502056904 11-12 52 502840907 15-7 35 504224266 9-7 9
11-29 23 502056905 5-7 15 504058787 5-3 5 504224292 9-7 19
500195903 7-7 11 502056906 5-9 3 5-5 1 504224298 9-7 12
500204901 5-11 3 502056907 5-5 10 5-5 12 504225226 9-13 1
500227905 14-6 27 5-7 6 5-7 1 504225227 11-3 18
500227908 12-7 6 502082904 10-13 28 5-7 12 11-7 23

B878 ©2009 Yale Materials Handling Corporation 17-5


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

14-3 4 504231220 1-5 7 13-19 11 504268729 1-17 9


504225236 9-7 18 504231226 7-18 60 504235245 1-9 26 504268730 1-17 8
504225240 2-3 18 504231235 1-5 31 504236222 3-3 21 504288730 6-53 12
504225252 6-15 21 504231248 1-5 2 3-5 4 6-63 21
504225257 6-11 12 504231256 1-5 24 3-7 13 504288740 6-45 14
15-7 45 504231265 1-5 12 3-9 9 6-47 23
504225276 13-9 26 504231276 1-5 3 3-11 2 6-55 7
13-15 14 504231279 6-15 5 3-13 10 6-61 14
504225299 9-5 21 504231296 1-5 15 504236265 6-29 22 504288741 6-45 24
504226209 1-17 18 504232220 11-23 25 6-35 4 6-48 23
504226233 9-5 7 11-29 25 6-35 12 6-51 26
504226242 2-7 46 504232230 12-9 4 6-35 13 504288747 6-51 16
4-3 24 13-11 11 6-35 14 504288749 6-53 27
4-5 17 13-13 11 6-35 16 6-63 3
5-9 7 504232231 12-9 10 6-35 21 504305701 14-15 11
5-33 9 13-11 4 6-36 24 504305710 11-15 5
6-15 24 13-13 4 6-39 5 504305712 9-13 2
7-21 8 504232237 6-29 28 6-39 13 9-14 9
504226253 9-5 9 6-31 4 6-39 15 504306797 5-9 1
504226256 9-5 8 6-31 16 6-39 16 5-25 35
504226283 9-5 3 6-35 4 6-40 19 504315730 5-35 12
504227203 5-29 7 6-35 21 6-41 13 504449749 5-35 3
504227270 11-25 19 6-39 5 6-42 12 504450740 6-3 4
11-31 5 6-40 19 6-45 22 6-7 4
504227283 9-7 28 504232240 15-13 22 6-47 6 6-11 35
504228210 11-18 7 504232241 15-13 3 6-47 21 6-29 20
504228217 15-11 25 15-13 12 504236268 1-9 21 6-31 2
504228258 5-31 20 15-13 30 504236269 4-3 30 6-35 2
504228259 5-31 1 504232265 15-13 14 4-5 12 6-39 4
504229210 14-9 30 504233242 13-15 28 6-12 51 6-65 15
14-11 30 504233244 12-7 20 504236283 14-5 17 15-7 12
504229214 1-5 9 13-9 14 504237211 5-33 17 15-11 21
504229256 11-25 31 13-15 33 7-23 40 504450741 6-29 25
11-31 26 504233257 12-9 3 504237286 15-11 11 6-31 10
504229273 1-5 14 13-11 12 504238298 1-17 20 6-31 14
504230225 11-33 11 13-13 12 1-19 9 6-35 19
504230227 11-26 42 13-19 13 1-21 6 6-39 13
11-31 37 504233267 1-17 6 504239208 1-17 16 6-40 17
504230231 15-13 5 4-3 6 504239227 7-23 14 6-41 12
15-13 7 4-5 23 7-24 58 6-42 13
504230239 11-25 2 504233279 13-5 14 10-3 30 6-45 7
11-31 2 504233298 6-11 42 504239228 1-17 17 6-47 6
504230249 11-33 10 10-13 12 504240211 9-7 25 6-65 16
504230271 3-3 37 10-15 12 504240712 6-15 3 15-7 14
3-11 6 504233299 1-17 5 504240838 6-15 3 504450742 6-45 8
3-13 22 504234211 14-9 37 504241790 1-5 29 6-47 19
10-19 18 14-11 37 504261792 2-7 8 504450754 12-9 7
504230293 11-23 25 504234265 13-5 13 2-9 32 13-11 3
11-29 25 504235239 12-9 5 2-13 15 13-13 3
504231204 6-29 16 13-11 10 6-3 7 504450756 12-9 8
504231215 1-5 13 13-13 10 6-7 8 13-11 2

17-6 ©2009 Yale Materials Handling Corporation B878


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

13-13 2 5-3 1 505970501 2-3 5 6-31 5


504450757 13-11 8 505967551 7-3 3 505970514 7-18 42 6-31 6
13-13 8 7-17 28 505970516 7-18 43 6-31 7
504450761 6-29 36 505967573 7-4 32 505970520 2-5 10 6-31 8
6-31 1 505967598 7-3 28 505970529 2-17 20 6-31 9
6-31 2 505968505 6-53 11 6-11 41 6-35 5
6-31 3 6-63 19 505970541 1-5 19 6-35 6
6-35 1 505968514 6-51 20 505970545 7-17 6 6-35 8
6-35 3 505968517 6-41 8 505970552 6-4 44 6-35 9
6-39 4 6-42 11 6-8 55 6-35 11
6-45 21 505968519 6-29 1 6-45 40 6-39 6
6-47 19 6-39 1 6-47 8 6-39 7
6-65 14 505968524 6-31 4 6-47 12 6-39 8
15-7 40 6-31 10 6-48 24 6-39 9
15-11 21 6-31 12 505970553 6-16 62 6-39 10
504450765 14-15 10 6-31 13 15-4 67 6-39 11
504574261 7-23 22 6-31 16 505970567 12-7 9 6-39 13
7-23 33 6-41 10 505970574 2-7 14 505972520 6-15 19
7-24 65 6-42 9 2-11 8 505972528 6-15 6
10-3 33 6-45 23 2-13 27 505972532 10-13 20
504574268 15-4 78 6-47 5 6-3 31 10-15 20
504575226 11-11 28 6-51 27 6-7 26 15-14 39
504804730 1-17 2 6-65 12 7-21 3 505972534 6-15 18
504804731 1-17 3 505968529 15-11 22 505970584 2-3 13 505972550 6-16 68
504804732 1-17 4 505968535 6-45 32 505970592 6-11 40 6-29 14
504804733 1-17 7 505968538 6-29 19 11-3 3 6-35 5
504804790 9-13 7 6-41 7 505971500 7-18 38 6-35 6
504805748 9-5 6-42 10 7-18 47 6-35 7
504805749 9-5 4 505968548 6-29 29 505971511 7-18 41 505972552 6-65 9
505064713 6-29 3 6-32 19 505971515 8-9 5 505972554 7-27 24
505851500 7-23 30 505968556 6-45 13 8-9 9 505972555 6-47 20
7-24 60 6-47 5 9-17 9 505972570 7-17 36
505959522 5-15 13 6-51 2 9-17 12 505972579 4-3 9
505964529 9-11 8 505968558 6-29 2 505971525 7-3 2 4-5 8
505964564 9-11 9 6-39 1 7-17 26 505972593 6-51 19
505966504 5-9 18 505968560 6-29 15 505971539 7-17 12 505973551 11-3 44
505966507 2-59 6 505968565 6-45 35 505971551 8-9 6 11-9 3
505966508 3-7 20 505968566 6-39 1 9-17 13 505974501 12-7 9
3-9 25 6-51 21 505971555 7-9 18 505974549 7-4 47
3-11 30 6-65 4 7-13 18 505975540 5-21 7
3-13 28 505968568 6-29 3 505971568 7-17 31 5-23 11
505966562 1-11 15 6-39 1 505971572 7-9 8 505976521 1-5 20
2-3 16 6-65 3 7-13 8 505976530 1-5 21
5-11 32 505968569 6-29 35 505971595 7-17 32 505976537 6-8 47
505966580 3-7 21 6-36 24 505972503 11-25 9 6-11 46
3-9 24 505968595 6-29 23 11-31 8 6-45 39
3-11 31 6-31 13 505972506 6-3 20 505976545 1-5 11
3-13 27 6-35 18 6-7 20 505976556 1-5 22
505967510 5-5 23 6-40 16 6-11 29 505976563 9-3 22
5-7 18 505969515 7-21 4 505972507 6-51 22 505976566 1-5 8
505967516 5-3 1 505969526 9-8 42 505972516 6-29 17 505977534 15-4 54

B878 ©2009 Yale Materials Handling Corporation 17-7


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

505977581 1-5 16 11-31 12 6-39 3 520045076 6-45 27


506395533 2-13 22 518797682 7-27 25 520044930 6-29 8 6-48 26
2-27 11-25 38 6-39 3 520045077 6-51 13
506395549 6-29 21 11-31 33 520044931 6-29 9 520045150 12-11 13
6-31 13 518797699 11-25 17 6-39 3 13-21 20
6-35 15 11-31 13 6-51 14 14-9 5
6-35 20 518798608 10-19 21 520044932 6-42 5 14-11 5
6-39 16 518798621 10-19 23 520044933 6-29 7 520045151 12-3 11
506395588 10-3 18 518798630 10-19 20 6-39 2 13-3 11
507353800 10-19 12 518798644 10-19 27 6-40 24 520045153 12-3 7
510683603 5-11 1 518798645 11-25 39 6-41 4 12-5 6
511405800 2-17 27 11-31 34 6-42 4 12-11 4
5-23 1 518798687 10-19 28 520044934 6-29 4 13-3 7
5-25 4 519244838 9-11 4 6-39 2 13-5 10
513179801 6-19 9 11-11 15 6-40 24 13-7 9
6-65 8 519766808 9-3 31 6-41 1 13-21 4
513179802 6-29 27 520035824 5-25 8 6-42 1 14-9 14
6-31 15 520037804 13-5 13 520044935 6-29 5 14-11 14
6-31 17 520037898 6-53 9 6-40 24 520045154 14-5 20
6-35 20 6-63 18 6-41 2 520045156 12-3 10
6-35 22 520038807 6-53 1 6-42 2 13-3 10
6-40 18 6-63 28 520044936 6-29 6 520045157 12-3 10
6-40 20 520038827 6-29 18 6-39 2 13-3 10
6-65 6 6-31 11 6-40 24 520045159 12-11 17
513330100 10-13 11 6-39 14 6-41 3 13-21 21
10-15 11 6-45 10 6-42 3 14-9 9
514214804 5-9 12 520038836 6-45 5 520044937 6-29 34 14-11 9
5-21 12 6-47 11 6-40 23 520045161 12-9 6
516905801 15-7 11 6-47 17 6-41 6 13-19 4
516987808 5-19 8 520038850 7-27 22 6-42 7 520045165 12-11 15
518108822 8-5 24 520038864 6-11 4 6-45 25 13-21 24
518361802 7-17 7 520038872 7-27 23 6-47 20 14-9 6
7-17 20 520038885 6-3 21 6-51 24 14-11 6
7-27 11 6-7 16 520044938 6-29 33 520045166 12-11 16
518790649 5-31 13 6-11 28 6-40 23 13-21 23
5-33 25 520039889 11-11 18 6-41 5 14-9 8
518790687 1-9 10 15-13 7 6-42 6 14-11 8
6-12 58 520040856 5-21 18 6-45 15 520045167 12-11 21
9-3 21 520040889 6-3 23 6-47 20 13-21 18
518791629 7-27 10 6-45 6 6-51 23 14-9 10
518793603 6-4 42 6-47 16 520044939 6-29 10 14-11 10
6-8 49 6-51 1 6-39 3 520045169 14-5 19
518793630 9-5 10 520042831 2-3 22 520044940 6-29 11 520045171 13-21 7
518793644 9-5 11 6-11 43 6-39 3 14-11 45
518794682 9-3 42 7-3 28 520044952 8-9 11 520045177 13-21 6
518796658 10-4 50 520042866 2-23 28 9-17 5 14-11 44
518796683 1-17 10 520042867 2-27 15 520045064 6-41 9 520045178 13-21 6
518797620 8-3 35 520042869 2-35 5 6-42 8 14-11 44
8-9 12 520042874 15-4 51 6-65 11 520045187 14-3 3
9-17 4 520044854 15-7 39 520045075 6-45 18 520045189 13-15 26
518797631 11-25 16 520044928 6-29 12 6-48 26 520045196 13-9 9

17-8 ©2009 Yale Materials Handling Corporation B878


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

14-3 10 6-47 1 520046854 2-23 24 524136759 1-11 1


14-3 10 520045804 6-45 29 520046855 2-27 1 524136765 5-33 1
14-5 11 6-47 1 520046856 2-27 2 5-35
520045197 12-3 2 520045805 6-45 30 520046857 2-27 10 524136782 1-23 1
12-5 4 6-47 1 520046858 2-27 9 524136784 1-23 1
12-11 2 6-51 4 520046859 2-27 12 524136787 1-23 1
13-3 2 6-53 15 520046860 2-13 3 524136790 1-23 1
13-5 2 6-55 2 2-27 13 524136794 1-23 1
13-21 2 6-57 1 2-27 13 524136806 1-23 1
14-9 2 6-57 2 520046862 2-27 19 524136808 1-23 1
14-11 2 6-57 3 520046863 2-27 20 524136813 1-23 1
520045239 14-5 18 6-57 4 520046864 2-27 21 524136816 1-23 1
14-6 40 6-59 4 520046866 2-9 19 524136819 1-23 1
520045244 14-3 1 6-61 2 2-13 19 524136868
520045263 14-6 29 6-63 11 2-18 524136869
520045264 14-6 30 520045806 6-45 31 2-27 23 524136870
520045265 14-6 33 6-47 1 520047875 2-21 2 524136872
520045323 13-19 1 520045819 6-51 17 520047876 2-21 2 524136873
520045326 13-19 3 520045820 6-51 15 520047877 2-21 3 524136874
520045333 14-6 33 520045874 6-29 31 520047878 2-21 3 524136876
520045368 14-3 2 6-31 18 520047880 2-21 7 524136877
520045369 12-11 12 6-35 23 520047886 2-21 12 524136878
13-5 9 6-40 21 520049831 15-13 7 524136880
13-7 8 6-45 2 520052804 10-19 24 524136881
13-21 16 6-47 9 520052845 6-65 10 524136882
14-9 13 6-48 24 520052846 6-32 19 524136883
14-11 13 520045875 6-29 24 6-40 22 524136885
520045370 12-3 6 6-31 13 520052851 6-3 16 524136886
12-5 5 6-31 14 6-7 14 524136887
13-3 8 6-35 17 6-11 27 524136888
13-5 15 6-35 19 520052876 7-17 1 524136890
520045395 12-11 17 6-39 16 520053823 2-31 6 524136891
13-21 22 6-40 17 520053859 15-4 57 524136892
14-9 9 520045877 6-29 13 520053863 2-23 17 524136893
14-11 9 6-39 3 520053870 7-17 4 524136910 1-5 17
520045448 11-15 13 520045899 10-13 9 520053873 7-17 4 524136935 1-15 1
520045461 11-15 19 10-15 9 520082818 7-23 7 524137341 5-11 24
520045462 11-15 21 520046832 2-31 4 520082839 9-3 26 524137343 5-11 30
520045463 11-15 23 520046833 2-31 5 520082886 11-21 7 524137344 5-11 17
520045464 11-15 20 520046835 2-31 7 15-7 21 524137423 1-7 2
11-15 26 520046836 2-31 8 520082888 5-29 10 524157981 5-29 1
520045492 8-3 17 520046837 2-31 3 520083821 2-7 39 524162256 1-5 4
520045493 8-3 16 520046839 2-23 15 520086604 9-5 17 524210223 1-11 7
520045502 8-3 8 520046840 2-24 39 520350804 6-19 7 524214603 9-14 7
8-7 7 520046841 2-23 18 524136587 1-7 1 524221344 2-59
520045522 2-5 11 2-35 524136588 1-7 1 524232603 2-59
7-3 30 520046842 2-35 8 524136599 1-9 7 580000179 2-9 30
520045589 9-7 29 520046844 2-23 22 524136600 1-9 1 2-27 39
520045696 11-15 17 520046847 2-24 40 524136718 1-11 21 580000180 5-5 17
520045700 11-15 16 520046851 2-23 27 524136752 10-3 10 580000189 9-5 5
520045803 6-45 16 520046852 2-23 32 524136754 2-51 9 580000309 2-21 22

B878 ©2009 Yale Materials Handling Corporation 17-9


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580000316 2-21 17 580002328 2-23 1 6-31 12 580003652 5-23 3


580000318 2-23 34 580002394 4-3 10 6-35 14 5-25 32
580000322 2-35 9 4-5 9 6-39 15 580003703 15-4 65
580000478 9-5 14 580002436 6-15 4 580003414 6-31 10 580003704 15-3 30
580000534 6-45 26 6-19 6-35 10 580003705 15-3 37
580000545 6-53 17 580002638 8-9 10 6-39 6 580003706 15-3 37
6-63 13 580002707 6-15 29 580003423 6-45 11 580003707 15-3 39
580000725 2-9 31 580002721 5-5 1 6-47 4 580003710 15-4 58
2-13 13 5-7 1 580003431 6-29 26 580003711 15-3 24
2-27 38 580002738 6-19 1 6-31 15 580003724 15-11 20
580000735 2-7 38 580002740 6-15 1 6-40 18 580003761 15-3 19
580000749 15-13 25 580002760 13-19 7 580003432 6-29 30 580003763 15-3 18
15-14 36 580002762 13-19 8 6-31 17 580003766 15-3 36
580000864 2-11 22 580002763 13-19 9 6-35 22 15-4 55
2-13 41 580002778 12-7 15 6-40 20 580003819 5-35 1
2-27 8 13-9 20 6-65 5 580003820 5-35 2
580000883 7-17 2 580002881 4-3 3 580003433 6-41 11 580003821 5-35 4
580000983 5-31 5 4-5 2 6-45 38 580003822 5-35 6
5-33 6 580002884 4-3 14 580003455 6-15 32 580003823 5-35 7
580000984 5-31 11 4-5 4 580003481 6-15 36 580003824 5-35 7
5-33 12 580002886 4-3 21 580003482 9-7 33 580003825 5-35 9
580000985 5-31 18 4-5 14 580003483 9-7 34 580003826 5-35 11
5-33 21 580002887 4-3 26 580003484 9-7 35 580003828 5-35 16
580000986 5-31 19 4-5 20 580003485 9-8 37 580003829 5-35 8
5-33 22 580002923 11-18 6 580003486 9-8 36 580003830 5-35 15
580000987 5-31 7 580002928 11-18 3 580003487 6-19 1 580003901 15-4 59
5-33 20 580002929 11-18 1 580003488 6-19 18 580003923 1-7 6
580001007 1-5 26 580002931 11-18 2 580003489 6-19 19 580003934 5-5 1
580001161 7-9 16 580003209 5-9 25 580003490 6-19 4 5-7 1
7-13 16 5-21 23 580003492 6-19 5 580003935 5-5 1
580001163 7-9 15 580003213 6-12 53 580003495 6-19 17 5-7 1
7-13 15 580003245 6-15 31 6-65 7 580003936 5-5 1
580001165 7-9 17 580003271 8-3 2 580003497 6-19 3 5-7 1
7-13 17 8-7 3 580003501 6-19 8 580003955 8-5 9
580001167 7-9 14 580003290 11-23 10 580003505 6-19 11 580003956 8-5
7-13 14 11-29 10 580003506 6-19 14 580003957 8-5 6
580001169 7-9 13 580003291 11-23 2 580003508 6-19 15 580003958 8-5 3
7-13 13 11-29 2 580003556 9-3 37 580003959 8-5 4
580001406 11-18 5 580003293 11-23 7 580003557 9-3 43 8-5 21
580001617 2-23 9 11-29 7 580003559 9-3 41 580003960 8-6
2-23 9 580003294 11-23 9 580003567 9-3 40 580003972 8-5 2
580001618 2-23 10 11-29 9 580003578 9-5 19 580003973 8-5 11
2-23 10 580003295 11-23 11 580003582 9-3 45 580003974 8-5 12
580001619 2-23 11 11-29 11 580003583 9-3 46 580003975 8-6
2-23 11 580003297 11-23 3 580003591 2-9 3 580003977 8-5 14
580001621 6-11 13 11-29 3 2-13 16 580003978 8-5
580001627 2-24 580003303 11-23 4 6-11 39 580003979 8-5
580001691 7-9 9 11-29 4 580003602 9-7 23 580003980 8-5
7-13 9 580003307 11-23 8 580003603 9-7 24 580003981 8-5 17
580001744 2-21 5 11-29 8 580003615 6-12 50 580003982 8-5 16
580002000 11-15 16 580003407 6-29 32 580003628 6-3 23 580003984 8-5 23

17-10 ©2009 Yale Materials Handling Corporation B878


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580003985 8-5 25 580004286 2-49 21 580004535 7-9 21 580005499 1-11 20


580003986 8-5 2-57 24 7-13 21 580005502 15-3 20
580003987 8-5 7 580004294 2-49 23 580004537 7-9 20 580005555 15-3 27
580003988 8-5 7 2-57 13 7-13 20 580005556 15-3 35
580003989 8-5 7 580004301 2-45 2 580004571 5-21 21 580005574 15-11 12
580003990 8-5 7 580004302 2-45 3 580004572 5-9 19 580005575 15-4 58
580003993 8-5 22 580004303 2-45 4 580004574 7-28 1 580005577 15-3 21
580003995 8-5 26 580004306 2-45 9 580004588 10-3 38 580005579 15-4 53
580003996 8-5 29 580004307 2-45 10 580004589 2-9 26 580005580 15-4 44
580003997 8-5 27 2-45 10 2-14 52 580005581 15-4 45
580004015 8-5 28 580004309 2-45 17 580004590 10-3 36 580005582 15-3 28
580004118 7-7 1 580004312 2-45 13 580004713 1-7 8 580005583 15-3 23
7-9 25 580004314 2-45 14 580004714 1-7 3 580005585 15-3 5
7-13 25 580004325 2-37 19 580004716 1-7 9 580005586 15-3 26
580004124 2-37 9 2-39 25 580004717 1-7 11 580005587 15-3 36
580004126 2-37 3 2-45 7 580004719 1-7 8 580005588 15-3 36
580004132 2-39 6 580004330 2-41 21 580004877 13-19 2 15-4 46
580004150 2-45 11 580004343 11-12 55 580005161 10-3 21 580005589 15-3 36
2-45 11 580004347 2-43 17 580005197 2-39 3 15-4 46
2-47 15 580004348 2-43 18 580005248 2-45 20 580005590 15-4 46
2-49 5 580004349 2-43 19 580005255 2-45 5 580005591 15-3 29
2-57 14 580004356 2-47 5 580005256 2-47 9 580005592 15-3 22
580004160 2-43 5 2-47 11 580005262 2-45 12 580005593 15-3 22
580004161 2-43 6 2-49 22 580005298 6-27 10 580005595 15-4 59
580004168 2-43 5 580004361 2-53 5 580005331 6-27 9 580005596 15-4 60
580004169 2-43 6 580004375 6-27 4 580005350 3-3 3 580005598 15-4 61
580004175 2-43 11 580004398 2-54 4 3-5 36 580005599 15-4 62
580004178 2-43 20 580004399 2-54 5 580005407 2-51 2 580005600 15-11 18
2-49 14 3-3 4 580005448 2-37 16 580005605 15-4 48
580004187 2-39 12 3-5 35 580005477 1-13 17 580005606 15-4 49
2-41 14 580004411 2-59 12 8-3 33 580005607 15-4 73
580004195 2-37 12 5-25 18 15-3 14 580005611 6-45 4
580004220 2-49 27 580004420 5-23 36 580005478 1-11 17 6-47 13
580004229 2-49 16 5-25 17 1-13 8 580005612 15-11 16
580004231 2-49 17 5-26 5 15-3 11 580005614 15-3 17
580004232 2-49 15 580004421 5-26 6 580005479 1-13 7 580005615 15-11 13
580004233 2-49 10 580004422 5-26 8 15-3 9 580005618 15-11 14
580004235 2-49 9 580004423 5-26 7 580005480 1-13 10 580005619 15-4 42
580004237 2-49 12 580004425 6-27 6 15-3 7 580005620 15-4 43
580004239 2-49 2 580004428 11-12 54 580005481 15-3 13 580005623 15-3 4
580004242 2-45 18 580004482 3-3 13 580005482 15-7 1 580005625 15-4 47
2-47 6 3-5 18 580005485 15-7 2 580005630 15-4 50
2-53 6 3-7 3 580005486 15-7 3 580005636 15-4 52
2-57 10 3-9 4 580005487 15-7 3 580005637 15-4 66
6-27 8 3-11 13 580005488 15-7 3 580005641 15-4 72
580004243 2-47 10 3-13 4 580005489 15-7 20 580005645 15-4 47
580004245 2-57 15 580004509 7-17 15 580005491 15-7 15 580005647 15-4 71
580004248 2-41 24 580004510 7-17 14 580005492 15-7 4 580005648 15-7 32
580004277 2-57 20 580004511 7-17 13 580005493 15-7 17 580005649 15-7 33
580004281 2-57 4 580004528 7-9 1 580005494 15-7 13 580005651 15-7 24
2-59 17 7-13 1 580005495 15-7 47 580005652 1-9 8

B878 ©2009 Yale Materials Handling Corporation 17-11


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580005653 1-9 14 580005927 11-15 29 580006001 10-3 11 580006089 10-4 42


580005660 1-9 17 580005928 11-15 31 580006002 10-3 23 580006090 10-3 5
580005661 1-9 6 580005929 11-15 32 580006003 10-3 39 580006091 10-3 6
580005664 1-9 4 580005930 11-15 33 580006004 10-3 32 580006094 10-3 26
580005665 1-9 3 580005931 11-15 31 580006005 10-3 34 580006102 12-5 1
580005666 1-9 19 580005937 2-7 36 580006006 10-3 7 580006103 12-5 1
580005667 1-9 27 580005938 2-7 40 580006007 10-13 3 580006104 12-5 1
580005668 1-9 15 580005940 13-11 10-15 3 580006105 12-5 1
580005685 1-9 9 13-13 580006008 10-13 15 580006111 13-5 1
580005686 1-9 20 580005941 13-19 10-15 15 580006112 13-5 1
580005688 15-13 11 580005942 12-9 580006009 10-13 10 580006113 13-5 1
15-13 32 580005943 14-15 10-15 10 580006115 13-7 1
580005689 15-13 11 580005949 10-19 5 580006010 10-13 13 580006116 13-7 1
15-13 32 580005950 10-19 7 10-15 13 580006117 13-7 1
580005693 6-15 7 580005952 8-3 34 580006011 10-13 9 580006122 12-11 1
6-16 64 10-7 10-15 9 580006123 14-11 1
580005718 15-13 10 580005953 10-7 1 580006012 10-13 16 580006124 14-9 1
580005720 15-14 38 580005954 10-7 3 10-15 16 580006125 13-21 1
580005823 7-17 29 580005955 10-7 2 580006013 10-13 4 580006142 5-23 25
580005847 5-35 13 580005956 10-7 4 10-15 4 5-27
580005851 5-31 2 580005957 10-7 4 580006018 10-13 25 580006182 5-23 37
580005854 5-33 3 580005958 10-7 4 10-15 25 5-25 15
580005855 5-33 13 580005959 10-7 5 580006019 10-13 26 580006195 5-27 1
580005856 5-33 15 580005960 10-7 6 10-15 26 580006196 5-27 11
580005857 5-33 16 580005961 10-7 8 580006022 10-19 1 580006197 5-27 12
580005858 5-33 14 580005962 10-7 8 580006025 10-19 22 580006198 5-27 2
580005860 5-31 6 580005963 10-7 8 580006026 10-19 25 580006199 5-27 3
5-33 7 580005964 10-7 9 580006027 10-19 10 580006200 5-27 4
580005862 5-31 12 580005965 10-7 21 580006028 10-19 3 580006201 5-27 5
580005889 2-49 26 580005966 10-7 22 580006029 10-19 9 580006202 5-27 6
580005899 12-9 580005967 10-7 9 580006030 10-19 4 580006203 5-27 7
580005900 12-9 580005968 10-7 10 580006031 10-19 2 580006204 5-27 8
580005901 12-9 580005969 10-7 11 580006032 10-3 1 580006205 5-27 9
580005902 12-9 580005970 10-7 12 10-13 6 580006206 5-27 10
580005904 13-19 580005971 10-7 13 10-15 6 580006277 14-3 11
580005905 13-19 580005972 10-7 14 580006033 10-3 3 580006278 14-3 11
580005906 13-19 580005973 10-7 15 10-13 7 580006279 14-3 11
580005908 13-13 580005974 10-7 16 10-15 7 580006280 14-3 11
580005909 13-13 580005975 10-7 17 10-17 580006282 14-3 12
580005910 13-13 580005976 10-7 18 580006054 10-17 580006284 14-3 12
580005912 13-11 580005978 8-3 34 580006059 10-3 1 580006285 14-3 12
580005913 13-11 10-7 10-11 580006286 14-3 12
580005914 13-11 580005979 10-7 1 10-13 8 580006287 14-3 14
580005916 14-9 580005980 10-7 6 10-15 8 580006288 14-3 18
580005917 14-11 580005983 10-3 27 580006060 10-3 2 580006289 14-5 1
580005918 13-21 580005993 10-3 12 10-11 15 580006290 14-5 2
580005919 12-11 580005996 10-3 13 580006065 10-3 4 580006291 14-5 1
580005920 11-15 10-3 25 10-11 16 14-5 1
580005923 2-7 35 580005997 10-3 14 580006068 10-11 17 580006292 14-5 2
580005925 11-15 25 580005999 10-3 20 580006074 10-11 14-5 2
580005926 11-15 28 580006000 10-3 16 580006076 10-11 2 580006295 14-5 3

17-12 ©2009 Yale Materials Handling Corporation B878


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580006296 14-5 3 580006537 6-16 46 580006627 6-21 35 580006809 8-9 2


580006299 14-5 4 580006538 6-15 23 580006628 6-21 36 9-17 2
580006300 14-5 4 580006539 6-15 1 6-23 27 580006817 15-13 33
580006302 14-5 8 6-19 580006629 6-21 37 580006818 15-13 11
580006303 14-5 5 580006540 6-15 33 6-23 28 15-13 32
580006304 14-5 5 580006541 6-15 34 580006630 6-21 38 580006819 15-13 16
580006305 14-5 5 580006543 6-45 41 6-23 21 580006820 15-13 29
580006307 14-5 7 6-47 2 580006631 6-21 39 580006821 15-13 21
580006308 14-5 7 580006544 6-11 36 580006632 6-21 40 580006822 15-13 11
580006309 14-5 7 580006547 6-3 30 580006718 12-9 12 15-13 32
580006311 14-5 9 6-7 29 13-11 5 580006823 15-13 34
580006312 14-5 6 580006548 6-3 26 13-13 5 580006824 6-31 3
580006313 14-5 6 6-7 33 580006719 12-9 13 6-35 3
580006314 14-5 6 580006549 6-3 25 13-11 1 580006825 15-13 6
580006330 14-3 8 6-7 22 13-13 1 580006826 15-14 35
580006331 14-5 21 580006561 6-3 35 580006720 13-11 7 580006827 15-13 9
580006332 14-5 22 6-8 53 13-13 7 580006828 15-13 10
580006333 14-5 25 6-41 580006722 13-19 5 580006839 1-5 23
580006334 14-5 26 580006562 6-15 1 580006726 14-15 14 580006881 4-5 24
580006335 14-6 35 6-19 580006727 14-15 14 6-12 62
580006456 6-3 24 580006563 6-15 17 580006728 14-15 4 580006882 4-3 1
6-7 24 6-29 580006729 14-15 12 4-5 1
6-21 580006564 6-15 20 580006731 14-15 3 580006897 11-18 4
580006458 6-16 47 580006565 6-15 37 580006733 14-15 13 580006919 11-3 13
580006499 1-11 8 580006571 6-3 35 580006738 11-15 8 11-17
580006502 1-11 10 6-8 53 580006739 11-15 10 580006920 11-17 2
580006507 1-11 11 6-42 580006740 11-15 1 580006921 11-17 1
580006508 1-11 9 580006590 6-16 52 580006741 11-15 14 580006922 11-17 3
580006509 1-11 12 580006591 6-16 58 580006742 11-15 4 580006923 11-17 5
580006516 5-9 24 580006594 6-19 2 580006743 11-15 7 580006924 11-3 4
5-21 24 580006595 6-19 16 580006744 11-15 3 11-17 12
580006517 5-9 23 580006597 6-21 1 580006745 11-15 12 580006925 11-3 6
5-21 26 580006598 6-21 2 580006769 9-17 7 11-17 14
580006518 5-21 25 580006599 6-21 3 580006770 8-9 7 580006926 11-3 2
580006519 6-11 27 580006600 6-21 3 580006773 9-17 10 11-17 6
580006520 6-11 27 580006601 6-21 5 9-17 10 580006927 11-3 1
580006522 6-11 26 580006609 6-21 14 580006774 8-9 3 11-7
580006524 6-45 9 580006611 6-21 18 580006798 8-9 4 580006928 11-7
6-47 21 580006612 6-21 19 8-9 8 580006929 11-3 17
580006528 6-3 37 580006613 6-21 20 9-17 8 11-7 24
6-8 51 580006614 6-21 21 9-17 11 580006930 11-3 16
6-11 22 580006616 6-21 17 580006800 8-9 2 11-7 22
580006529 6-3 5 580006617 6-21 22 9-17 2 580006931 11-3 15
6-7 5 580006618 6-21 23 580006803 8-9 2 11-7 21
6-11 34 580006620 6-21 27 9-17 2 580006932 11-3 32
580006530 6-16 44 580006621 6-21 28 580006805 8-9 1 580006933 11-3 34
580006531 6-16 45 580006622 6-21 29 9-17 1 580006934 11-3 36
580006532 6-16 65 580006623 6-21 30 580006806 8-9 1 580006935 11-3 26
580006533 6-15 12 580006624 6-21 31 9-17 1 580006936 11-3 23
580006534 6-15 13 580006625 6-21 33 580006808 8-9 2 580006938 11-4 46
580006535 6-15 16 580006626 6-21 34 9-17 2 11-9 7

B878 ©2009 Yale Materials Handling Corporation 17-13


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580006939 11-3 37 580006993 11-25 15 580007158 9-13 5 580007258 13-15 21


11-9 2 11-31 11 9-14 1 580007261 13-11 9
580006941 11-21 3 580006997 11-25 11 580007159 9-13 8 13-13 9
580006942 11-21 4 580006998 11-25 8 580007164 9-13 6 580007262 13-11 9
580006943 11-12 51 580006999 11-33 8 580007166 9-7 1 13-13 9
11-21 8 580007000 11-33 9 580007169 9-7 1 580007263 13-11 9
580006944 11-12 44 580007002 11-33 12 580007177 9-7 24 13-13 9
580006945 11-12 45 580007003 11-33 13 580007180 9-7 24 580007265 13-13 14
580006946 11-12 46 580007006 1-5 27 9-8 41 580007266 13-13 14
580006947 11-3 42 580007008 1-5 30 580007181 9-7 26 580007267 13-13 14
11-12 47 580007058 4-3 22 580007182 9-7 30 580007269 13-11 14
580006948 11-4 45 4-5 5 580007183 9-7 30 580007270 13-11 14
11-11 37 580007059 4-3 15 580007185 9-3 1 580007271 13-11 14
580006949 11-11 26 4-5 6 9-5 580007274 13-19 10
580006950 11-11 27 580007060 4-3 18 580007186 9-5 12 580007275 13-19 10
580006951 11-25 41 4-5 18 580007187 9-5 15 580007276 13-19 10
11-31 36 580007061 4-3 7 580007188 9-5 20 580007278 13-19 15
580006957 11-25 40 4-5 21 580007189 9-3 2 580007279 13-19 15
11-31 35 580007063 2-7 1 580007190 9-3 3 580007280 13-19 15
580006959 11-25 7 2-9 28 580007191 9-3 14 580007282 13-15 21
11-31 7 2-13 5 580007194 9-3 14 580007296 7-21 2
580006961 11-25 14 580007069 2-7 4 580007198 9-3 5 580007297 7-21 1
11-31 10 2-11 29 580007199 5-9 28 580007298 7-21 6
580006962 11-3 13 2-17 4 5-21 29 580007300 7-3 27
11-17 580007070 2-7 43 9-3 8 580007302 7-3 1
580006963 11-25 37 4-3 19 580007200 9-3 9 580007304 7-3 29
11-31 32 580007072 4-3 16 580007201 9-3 10 580007316 7-9 5
580006964 11-3 4 580007073 4-3 25 580007202 9-3 11 7-13 5
11-17 9 580007074 2-7 41 580007203 9-3 12 580007317 7-9 4
580006965 11-3 11 580007080 4-5 25 580007204 9-3 18 7-13 4
11-17 10 580007081 4-5 26 580007205 9-3 23 580007318 7-9 6
580006966 11-17 11 580007082 4-5 28 580007206 9-3 4 7-13 6
580006967 11-25 21 580007085 4-5 32 580007207 9-3 13 580007330 7-3 12
11-31 16 580007087 12-7 5 580007208 9-3 24 580007331 7-3 12
580006969 11-11 27 580007088 12-7 5 580007209 9-3 25 580007333 7-3 14
580006971 11-33 1 13-9 31 580007210 9-3 28 7-3 21
580006972 11-33 2 580007089 12-7 5 580007211 9-3 32 580007334 7-3 15
580006973 11-33 3 580007090 12-7 5 580007212 9-3 36 7-3 22
580006974 11-33 4 580007092 12-9 1 580007213 9-3 41 580007335 7-3 16
580006976 11-23 22 580007093 12-9 9 580007214 9-3 44 7-3 23
11-29 22 580007094 12-9 1 580007215 9-3 38 580007336 7-3 13
580006977 11-23 21 580007095 12-9 9 580007234 11-11 24 7-3 20
11-29 21 580007096 12-9 1 580007235 11-11 17 580007337 7-3 13
580006978 11-23 14 580007097 12-9 9 580007240 7-3 8 7-3 20
11-29 14 580007098 12-9 1 580007245 10-7 9 580007338 7-3 18
580006980 11-23 12 580007099 12-9 9 580007247 9-7 32 580007339 7-3 11
11-29 12 580007103 13-9 31 9-13 580007340 7-3 19
580006981 11-23 15 580007104 13-9 31 580007248 13-15 1 580007341 7-3 19
11-29 15 580007144 7-18 56 580007250 13-15 1 580007349 7-7 7
580006989 11-25 1 580007157 9-13 4 580007251 13-15 1 580007350 7-7 8
11-31 1 9-14 5 580007257 13-15 21 580007351 7-7 8

17-14 ©2009 Yale Materials Handling Corporation B878


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580007352 7-7 8 580007409 7-23 35 580007507 8-3 25 3-9 13


580007353 7-7 5 7-23 38 580007508 8-3 26 580007642 3-5 7
580007358 7-7 4 580007410 7-23 36 580007509 8-3 12 580007645 3-5 5
580007359 7-4 33 7-24 56 580007510 8-3 21 580007646 3-5 2
580007360 7-4 34 580007411 7-23 1 580007513 8-3 20 3-9 10
580007361 7-3 7 580007412 7-23 2 580007552 8-3 10 580007647 3-3 24
580007362 7-4 36 580007416 7-23 24 8-7 6 3-5 25
580007363 7-4 36 580007420 7-23 26 580007553 8-3 9 3-9 12
580007364 7-4 37 580007423 7-23 39 8-7 9 3-11 10
580007365 7-4 39 580007425 7-17 580007558 5-3 11 3-13 7
580007366 7-21 1 580007426 7-18 53 5-5 22 580007648 3-3 30
580007367 7-3 5 580007427 7-18 46 580007563 13-9 10 3-5 20
580007368 7-17 580007428 7-17 17 580007619 3-3 9 3-9 5
580007369 7-18 49 580007429 7-17 19 3-5 28 3-11 12
580007370 7-17 10 7-27 12 580007621 3-3 17 3-13 6
580007371 7-17 8 580007430 7-18 45 3-5 6 580007649 3-5 10
580007372 7-18 48 580007431 7-23 42 3-7 9 580007650 3-5 17
580007373 7-17 30 7-27 1 3-9 16 580007683 2-59 3
580007374 7-3 2 580007432 7-23 44 3-9 29 580007684 5-21 13
7-17 27 580007434 7-24 49 3-11 4 580007685 5-9 16
580007375 7-18 52 580007436 7-24 55 3-13 15 5-21 14
580007376 7-18 51 580007437 7-24 61 580007622 3-3 7 580007686 5-9 21
580007377 7-18 50 580007440 7-24 63 3-5 33 5-21 19
580007378 7-17 33 580007444 7-24 64 580007623 3-7 8 580007687 5-9 20
580007379 7-17 35 580007445 7-24 57 580007624 3-7 7 5-21 20
580007380 7-17 37 580007465 2-5 12 580007625 3-5 15 580007688 5-21 9
580007381 7-18 39 580007473 5-5 3 3-7 1 580007689 5-9 26
580007383 7-18 53 5-7 2 3-9 7 5-21
580007385 7-18 44 580007476 5-5 16 580007626 3-7 12 580007697 5-11 4
580007386 7-18 40 580007477 5-5 9 580007627 3-7 23 580007698 5-11 6
580007387 7-17 23 5-7 5 580007628 3-3 22 580007699 5-11 7
580007388 7-18 61 580007480 5-5 11 3-7 14 580007704 5-11 26
580007389 7-18 55 5-7 7 3-9 8 580007705 1-13 16
580007392 7-4 40 580007481 5-5 13 3-11 1 580007715 2-59 2
580007394 7-4 46 580007482 5-5 23 3-13 9 5-11 15
580007398 7-28 3 5-7 18 580007629 3-7 11 5-23 10
580007400 7-3 4 580007484 5-5 23 580007630 3-3 27 5-25 29
580007401 7-23 3 5-7 18 3-5 12 6-4 52
7-24 46 580007485 5-5 14 3-7 6 6-8 63
7-27 17 580007486 5-5 15 3-9 15 6-11 6
580007402 7-23 4 580007488 5-7 19 580007635 3-3 20 580007719 5-21 6
7-23 45 580007494 5-7 13 3-5 8 580007722 5-21 4
7-27 16 580007495 5-7 14 3-9 19 580007724 5-9 19
580007403 7-23 8 580007496 5-7 16 580007636 3-9 20 580007725 5-9 19
7-24 50 580007498 5-7 17 580007637 3-3 26 580007726 5-9 19
580007404 7-23 12 580007499 8-3 22 3-5 1 5-21 22
7-24 54 580007500 8-3 31 3-9 14 580007727 9-8 38
580007405 7-23 27 580007503 8-3 36 3-11 3 580007733 1-13 5
7-23 37 580007504 8-3 15 3-13 11 580008064 1-5 6
580007406 7-23 28 580007505 8-3 19 580007638 3-5 9 580008123 12-7 2
7-24 62 580007506 8-3 24 580007641 3-5 3 12-11 10

B878 ©2009 Yale Materials Handling Corporation 17-15


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

13-9 5 580008846 2-5 2 14-11 24 580010894 6-23 34


13-15 18 7-21 5 580008904 14-9 27 580010895 6-23 29
14-9 16 580008847 2-5 1 14-11 27 580010896 6-23 30
580008124 12-7 4 2-5 2 580008905 14-9 33 580010897 6-23 31
12-11 6 580008848 2-5 5 14-11 33 580010898 6-23 32
13-7 6 580008849 2-5 3 580008906 14-9 36 580010900 6-23 36
13-9 4 580008850 2-5 10 14-11 36 580010901 6-23 26
13-15 19 580008853 7-7 6 580008907 14-9 39 580010902 6-23 25
13-21 14 580008867 12-3 14 14-11 39 580010903 6-23 24
14-9 17 580008868 12-5 2 580008908 14-11 3 580010904 6-23 20
14-11 17 580008869 12-5 3 580008909 14-11 4 580010905 6-23 23
580008125 13-7 3 580008870 12-5 9 580008950 1-7 13 580010906 6-23 22
13-21 12 580008871 12-7 1 580008982 6-11 36 580010991 5-3 1
14-11 16 12-11 9 580008984 11-15 32 5-3 1
580008277 9-7 2 13-9 6 580008985 13-15 6 580010993 5-3 1
580008303 2-39 24 13-15 13 580008986 13-15 7 5-3 1
580008323 6-31 1 14-9 19 580009006 2-45 1 580010994 5-3 1
6-35 1 580008873 12-7 13 580009096 2-27 29 5-3 1
6-35 12 580008875 12-7 21 580009119 8-9 12 580011167 13-19 12
580008334 6-8 48 13-9 13 9-17 3 580011619 11-11 14
580008335 6-7 34 13-15 9 580009235 7-9 3 580011625 11-11 20
580008336 6-7 40 580008876 12-7 22 7-13 3 580011652 10-7 20
580008338 6-7 44 580008878 12-11 3 580009266 2-21 11 580011653 10-7 20
580008339 6-7 40 13-21 3 580009275 2-23 30 580011654 10-7 20
580008355 6-19 3 580008879 12-11 11 580009276 2-23 30 580011846 9-7 14
580008412 6-57 3 13-21 10 580009286 2-24 580011849 9-7 15
580008413 6-57 1 14-9 23 580009304 10-19 14 580011852 2-7 32
6-57 2 14-11 23 580009305 10-19 16 2-11 30
6-57 3 580008881 13-5 7 580009581 13-7 2 2-17 5
580008497 2-3 23 580008882 13-5 8 580010435 1-21 5 580011853 11-11 7
580008498 2-3 26 580008883 13-5 3 580010591 2-7 27 580011854 11-11 4
580008499 5-3 9 580008884 13-5 4 580010646 9-11 580011855 11-11 5
5-5 20 580008885 13-5 6 11-11 11 580011856 11-11 3
580008510 2-5 1 580008886 13-7 7 580010647 9-11 580011857 11-11 18
7-21 5 580008887 12-7 7 11-11 11 580011876 11-11 28
580008524 5-3 10 13-9 2 580010738 6-45 19 580012280 7-9 12
5-5 21 580008888 13-9 12 6-47 10 7-13 12
580008575 2-23 37 13-15 10 6-47 18 580012370 9-11 6
580008599 2-21 21 580008890 13-9 23 580010739 6-45 33 580012371 9-11 7
580008600 2-21 23 580008892 13-9 28 6-47 10 580012372 9-11 3
580008601 2-24 43 13-15 16 6-47 18 9-11
580008602 2-27 22 580008893 13-9 32 580010873 6-23 1 580012373 9-11 11
580008608 5-25 22 580008894 13-15 22 580010874 6-23 2 580012375 9-11 3
580008775 2-31 9 580008895 13-15 23 580010875 6-23 3 9-11
580008777 2-21 8 580008896 13-15 27 580010876 6-23 4 580012377 2-61 4
580008840 2-3 1 580008897 13-15 29 580010879 6-23 5 580012378 2-61 5
580008841 2-3 7 580008898 13-21 15 580010880 6-23 7 580012380 2-61 3
580008842 2-3 8 14-11 21 580010882 6-23 6 580012384 6-21 15
580008843 2-3 14 580008901 14-9 3 580010889 6-23 16 580012385 6-21 16
580008844 2-3 17 580008902 14-9 4 580010890 6-23 17 580012388 9-11 2
580008845 2-3 19 580008903 14-9 24 580010891 6-23 18 580012389 9-11

17-16 ©2009 Yale Materials Handling Corporation B878


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580012390 9-11 5 580014962 8-9 2 8-5 6-47 3


580012687 6-21 13 9-17 6 8-7 580022932 13-3
580012831 15-11 8 580014987 8-9 2 580018460 15-11 17 13-5
580012834 15-11 7 9-17 6 580018888 1-19 13-7
580012835 15-11 6 580015148 2-21 6 580018890 5-23 26 580022933 13-3
580012837 15-11 5 580015524 2-61 6 580018923 7-28 5 13-5
580012849 15-4 77 11-11 19 580019052 7-28 13-7
580012854 11-15 6 580015673 5-9 31 580019119 6-65 19 580022934 13-3
580012858 6-24 8 580015769 11-3 38 580019447 12-7 19 13-5
580013039 2-41 5 11-9 1 580019448 12-7 11 13-7
2-41 8 580015799 5-26 3 580019516 7-9 10 580022938 13-3 1
580013394 11-23 19 580015806 8-9 2 7-13 10 580022940 13-3 1
11-29 19 8-9 2 580019532 13-9 15 580022941 13-3 1
580013419 1-19 9-17 2 580019533 13-9 24 580022943 13-15 4
580013420 1-19 9-17 6 580019534 13-15 4 580022944 13-15 4
580013421 1-19 580015904 8-5 19 580019623 13-9 25 580023135 5-23 19
580013422 1-19 580015905 8-5 18 580019709 8-3 32 580023152 6-51 6
580013423 1-19 580015911 5-23 12 580020036 7-9 11 580023253 5-23 27
580013425 1-19 6-12 55 7-13 11 580023254 5-25 1
580013441 15-11 3 580016846 11-31 19 580020058 6-55 14 580023275 6-4 50
580013442 15-11 4 580016847 11-25 24 6-61 5 6-8 61
580013656 11-23 580017034 5-11 13 580020792 8-6 580023428 11-15
11-25 25 580017042 7-3 580020793 8-5 30 580023597 10-19 19
580013657 11-29 7-7 580020794 8-6 580023948 6-51 10
11-31 14 7-9 580020869 8-5 20 6-53 19
580013690 10-19 17 7-13 580020870 8-5 20 6-63 15
580013977 2-23 13 580017043 7-3 580020930 2-31 10 580024361 12-3 1
580014079 5-9 10 7-7 580021039 10-13 2 580024429 7-9 22
580014182 1-11 2 7-9 10-15 2 7-13 22
580014232 5-11 1 7-13 580021261 11-23 1 580024463 11-12 50
580014386 6-47 10 580017044 7-7 2 11-29 1 580024658 2-9 5
6-47 18 7-9 580021895 9-7 580025534 8-3 3
580014462 1-19 1 580017045 7-7 3 580021896 9-7 6 8-7 4
580014463 1-19 1 7-13 580022038 8-3 18 580025535 8-3 5
580014465 1-19 24 580017046 7-9 19 580022126 10-13 2 8-7 4
580014466 1-19 2 580017047 7-13 19 10-15 2 580025536 8-7 5
580014467 1-19 2 580017048 7-9 7 580022127 10-13 2 580025537 8-3 11
580014471 1-19 7 7-13 7 10-15 2 8-7 8
580014473 1-19 5 580017049 7-9 23 580022493 11-15 11 580025538 8-3 7
580014536 7-4 7-13 23 580022505 14-15 6 8-7 10
580014659 11-11 16 580017050 7-7 15 580022755 12-3 580025539 8-3 7
580014836 2-31 2 580017051 7-7 14 12-5 8-7 10
580014837 2-23 3 580017052 7-7 12 580022757 12-3 580025540 8-3 4
580014838 2-28 43 580017101 15-7 10 12-5 8-5
2-31 1 580017239 15-3 3 580022758 12-3 580025541 8-5 10
580014839 2-23 29 580017240 15-3 2 12-5 580025542 8-3 6
580014840 2-27 18 580017262 1-17 24 580022759 12-3 8-7 2
580014841 2-24 44 580017263 1-17 24 12-5 580025567 6-53 2
2-28 45 580017287 1-11 19 580022873 6-53 26 6-63 29
580014869 8-9 2 580017314 6-19 18 6-63 2 580025570 6-53 7
9-17 6 580018328 8-3 1 580022879 6-45 20 6-63 34

B878 ©2009 Yale Materials Handling Corporation 17-17


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580025573 12-3 1 14-11 22 9-17 2 580040613 2-57 8


580025575 12-3 1 14-15 580034984 3-3 19 580040633 2-39 15
580025577 12-3 1 580029890 14-9 34 3-11 23 580040640 2-51 8
580025598 7-28 2 580030093 5-3 2 580036448 3-7 18 580040672 2-49 13
580025803 6-51 9 580030878 1-19 11 3-9 27 580040786 7-11 6
580025916 7-4 48 1-21 9 580036575 6-53 8 7-15 6
580026246 3-7 19 580030966 5-3 6 6-63 35 580040787 7-11 7
3-9 28 580030970 5-5 4 580036662 5-11 14 7-15 7
580026621 5-11 16 5-7 3 5-23 30 580040875 2-49 6
5-23 32 5-23 4 5-25 31 2-51 4
6-4 53 5-25 33 6-4 51 580041129 6-65 21
6-8 64 580031063 15-7 36 6-8 62 580041147 5-21 8
6-11 7 580031190 2-11 2 6-11 5 5-25 6
580026803 2-21 18 2-14 46 580036916 7-27 19 580041235 5-3 14
580026813 6-65 2 2-27 35 580036920 2-9 10 580041239 5-3 14
580026829 2-7 10 580031711 6-15 38 2-17 32 580041369 5-3 16
2-11 27 580032011 3-11 20 2-27 26 5-5 25
2-17 1 3-13 31 580036941 6-65 1 580041385 5-5 24
6-3 10 580032078 15-7 23 580037002 6-65 23 580041387 5-5 24
6-7 10 580032241 5-9 18 580037043 3-7 16 580041462 6-53 20
580026830 6-12 56 580032494 6-15 43 3-9 21 6-55 10
580026862 2-28 43 580032601 2-59 14 580037179 5-23 22 6-59 7
2-31 1 5-25 23 6-12 64 6-61 1
580026863 2-31 4 580032617 2-21 19 580038171 5-7 11 6-63 10
580026931 2-21 27 580032618 2-23 21 580038239 5-3 14 580041517 6-57 2
580026953 9-13 580032619 2-24 48 580038355 6-11 15 580041518 6-57 1
580027261 2-9 12 580032620 2-24 47 580038915 6-15 17 580041824 12-3 15
2-17 13 580032621 2-24 45 6-35 580041926 4-3 27
2-27 25 580032622 2-24 46 580039438 2-9 14 580042016 3-5 11
580027572 3-3 2 580032627 2-21 13 2-13 20 580042017 3-3 11
3-5 32 580032628 2-23 20 5-29 11 3-5 30
3-11 21 580033132 2-54 3 580039467 7-23 29 580042019 3-3 8
3-13 32 580033229 2-41 22 580039481 15-3 35 3-5 27
5-5 5 580033515 6-55 15 15-4 47 580042026 6-51 11
5-7 4 6-61 6 15-4 47 580042027 6-51 12
5-25 14 580033516 6-55 1 580039513 6-65 20 580042028 6-51 3
5-26 1 6-61 15 580039573 6-7 35 6-55 12
580027612 6-51 5 580033519 6-55 5 580039610 3-11 28 6-57 4
6-53 18 6-61 17 3-13 30 6-59 3
6-55 6 580033537 6-55 3 580039661 6-15 38 6-61 9
6-59 5 6-61 7 580039890 2-9 16 580042074 5-29 4
6-61 8 580033690 8-3 1 580039900 7-27 26 580042177 6-11 37
6-63 14 8-7 1 580039962 7-7 2 6-45
580027770 15-4 79 580033852 6-51 25 7-11 580042179 6-4 43
580028441 6-27 16 580034540 6-47 7 580039963 7-7 3 6-8 54
580028946 15-11 1 580034615 6-45 17 7-15 6-51
580029106 15-11 8 6-47 22 580040352 6-11 25 580042184 5-3 1
580029124 2-7 34 580034616 6-45 37 580040510 6-32 19 580042190 5-9 4
580029129 14-15 1 6-47 10 6-40 22 580042221 6-65 17
580029152 2-7 33 6-47 18 580040592 2-43 7 580042222 6-65 18
580029153 14-9 22 580034748 8-9 2 580040599 2-37 21 580042374 3-11 19

17-18 ©2009 Yale Materials Handling Corporation B878


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-13 14 6-47 18 3-9 17 2-51 3


580042529 7-11 6 580043693 2-17 26 3-11 26 580047231 2-43 1
7-15 6 580043696 2-17 28 3-13 16 580047232 2-43 3
580042567 5-3 17 580043735 9-7 3 580046467 3-11 24 580047233 2-43 4
5-5 26 580043736 9-7 4 3-13 17 580047234 2-43 3
580042785 1-11 22 580044126 6-53 31 580046468 3-11 27 580047235 2-43 3
580042867 5-23 14 6-63 25 3-13 23 580047236 2-43 3
580042901 5-25 28 580044131 6-53 10 580046469 3-3 32 580047237 2-43 4
580042917 5-29 13 6-63 20 3-11 22 580047238 2-43 4
580042961 5-23 29 580044133 6-53 14 580046470 3-3 29 580047239 2-43 4
580043068 2-9 7 6-63 16 3-11 16 580047240 2-43 8
6-8 66 580044134 6-55 13 580046471 3-9 18 580047241 2-43 12
580043105 2-13 6-61 4 580046472 3-13 13 580047260 2-43 14
2-17 580044193 4-5 30 580046473 3-13 12 580047261 2-43 15
2-21 580044194 4-5 29 580046483 2-17 29 580047262 2-43 13
2-23 580044503 5-25 34 580046499 2-11 3 580047263 2-43 13
2-27 580044903 2-13 2-13 36 580047264 2-43 13
2-31 2-17 2-27 3 580047265 2-43 13
2-33 580044932 2-9 6 580046503 6-11 44 580047266 2-43 13
2-35 6-3 3 6-23 580047267 2-43 13
580043107 2-9 6-7 3 580046531 2-13 10 580047268 2-37 20
2-11 580045112 5-25 30 580046558 1-13 1 580047269 2-39 1
2-21 6-12 66 580046592 1-13 6 580047270 2-39 4
2-23 580045480 6-51 7 580046700 6-51 18 580047271 2-39 5
2-27 6-53 21 580046719 5-23 38 580047272 2-39 8
2-31 6-55 11 5-25 26 580047274 2-39 9
2-35 6-57 4 580046732 5-23 33 580047275 2-39 11
580043140 2-9 6-59 6 580046750 5-23 39 580047276 2-39 13
2-11 6-61 3 5-25 10 580047277 2-39 14
580043255 5-11 11 6-63 12 580046789 3-3 31 580047279 2-39 17
580043257 5-11 18 580046095 5-23 13 3-11 32 580047280 2-39 18
580043262 5-3 1 580046163 5-29 4 3-13 24 580047281 2-41
580043269 5-21 1 580046272 2-9 13 580046819 5-23 23 580047282 2-41 1
5-23 40 580046313 2-17 25 580046971 5-3 13 580047283 2-41 2
5-25 36 580046331 2-17 24 5-7 8 580047285 2-41 3
580043420 2-37 580046381 12-11 18 580046997 6-3 34 580047287 2-41 10
2-39 13-21 28 6-61 4-5 36
2-41 580046396 5-23 34 6-63 580047288 2-41 9
2-43 6-11 18 580046998 6-3 6 580047289 2-41 6
2-45 580046447 5-29 12 6-59 580047291 2-41 11
2-47 580046450 3-3 5 580047220 2-37 1 580047292 2-41 12
2-49 3-5 26 580047221 2-37 5 580047293 2-41 13
2-51 580046451 3-3 1 580047222 2-37 13 580047295 2-49 25
2-53 3-5 31 580047223 2-37 8 580047299 2-57 7
2-54 5-25 13 580047224 2-37 14 580047300 2-57 9
2-57 5-26 2 580047225 2-37 11 580047301 2-57 11
580043453 6-11 16 580046464 3-11 29 580047226 2-37 7 580047302 2-57 12
580043457 2-14 47 3-13 25 580047227 2-37 6 580047303 2-57 16
6-3 1 580046465 3-11 30 580047228 2-37 15 580047304 2-57 17
580043655 6-45 28 3-13 29 580047229 2-37 18 580047305 2-57 18
6-47 10 580046466 3-3 28 580047230 2-37 17 580047306 2-57 19

B878 ©2009 Yale Materials Handling Corporation 17-19


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580047307 2-57 22 580047380 2-54 2 580048555 6-23 43 580048749 6-15 1


580047308 2-57 21 580047393 2-39 21 580048556 6-23 44 6-19
580047309 2-57 2 580047394 2-39 22 580048571 5-23 17 580048804 2-21 11
580047310 2-57 3 580047409 2-39 23 580048578 6-57 4 580048824 5-23 8
2-59 17 580047410 2-9 20 580048589 5-15 1 580048825 5-23 15
580047311 2-57 5 580047421 5-9 9 580048590 5-15 2 5-25 24
580047312 2-57 6 580047422 5-9 17 5-17 11 580048838 5-25 12
580047313 2-57 23 580047478 5-3 9 580048592 5-15 4 580048843 5-23 9
580047314 2-57 25 5-5 20 580048594 5-15 6 5-25 16
580047315 2-39 19 580047533 5-21 2 5-19 15 580048850 2-9 11
580047316 2-39 20 580047567 11-11 26 580048596 5-15 8 580048864 3-3 25
580047317 2-37 22 580047577 2-53 7 580048597 5-15 9 580048865 3-3 23
580047318 2-45 6 580047713 5-5 2 5-17 7 580048868 2-33 1
580047319 2-45 8 580047714 5-3 12 580048599 5-15 10 580048869 2-33 2
580047325 2-45 16 5-25 11 580048600 5-15 7 580048870 2-33 3
580047326 2-41 15 6-12 72 5-15 11 580048871 2-33 4
580047327 2-41 25 580047769 5-9 2 5-19 14 580048872 2-33 5
580047328 2-41 26 5-23 2 580048601 5-15 12 580048873 2-33 6
580047329 2-41 27 580047861 4-5 33 580048602 5-15 14 580048874 2-33 7
580047330 2-41 16 580047867 2-61 1 580048604 5-15 3 580048875 2-33 8
580047331 2-41 17 580047868 2-61 2 580048609 5-15 16 580048876 2-33 9
580047332 2-41 18 580047870 2-39 26 580048610 5-13 10 580048877 2-33 11
580047333 2-41 19 580047871 2-39 27 5-15 17 580048878 2-33 12
580047334 2-41 20 580047873 2-61 7 5-17 8 580048879 2-33 14
580047337 2-41 23 580047874 2-61 8 580048611 5-15 18 580048880 2-33 15
580047339 2-41 30 580047875 4-5 39 5-19 5 580048881 2-33 16
580047341 2-41 32 580047896 2-59 10 580048612 5-15 19 580048882 2-33 13
580047342 2-49 24 5-25 19 580048613 5-17 1 580048915 5-13 8
580047344 2-53 1 580047918 5-31 17 580048614 5-17 2 580048916 5-13 6
580047345 2-53 2 5-33 19 580048615 5-17 3 5-15 16
580047347 2-51 1 580047919 2-9 15 580048616 5-17 4 580048919 2-9 17
580047349 2-51 5 5-29 14 580048617 5-17 5 2-13 21
580047350 2-51 6 6-11 17 580048618 5-17 6 2-27 4
580047351 2-51 7 580047920 5-29 1 580048619 5-17 9 6-24
580047354 2-47 7 580048077 2-45 15 580048620 5-17 12 580048922 2-33 10
580047355 2-47 7 580048115 3-3 18 580048621 5-13 3 580048936 5-13 7
580047356 2-47 8 580048168 7-11 27 5-19 10 580048948 6-11 9
580047357 2-47 7 7-15 27 580048622 5-13 4 580048951 6-11 11
580047360 2-47 12 580048171 7-11 15 5-19 12 580048952 6-11 10
580047361 2-47 13 7-15 15 580048624 5-13 3 580048954 5-7 10
580047362 2-47 14 580048182 7-11 26 5-13 6 580048955 6-7 25
580047366 2-47 4 7-15 26 5-13 7 580048979 6-24 3
580047370 2-49 1 580048449 2-9 4 5-19 11 580048980 6-24 5
580047371 2-49 3 6-7 6 580048625 5-13 2 580048981 6-24 6
580047372 2-49 4 6-57 580048661 5-19 1 580048982 6-24 7
580047373 2-49 7 580048531 6-8 52 580048662 5-19 2 580049011 6-11 8
580047374 2-49 18 580048548 6-23 19 580048663 5-19 3 6-12 65
580047375 2-49 19 580048549 6-23 35 580048664 5-19 4 580049229 2-7 18
580047376 2-49 20 580048550 6-23 15 580048666 5-19 9 2-9 33
580047378 2-45 19 580048553 6-23 41 580048667 5-19 6 2-13 17
580047379 2-54 1 580048554 6-23 42 580048668 5-19 2-59 4

17-20 ©2009 Yale Materials Handling Corporation B878


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-3 8 6-63 24 2-13 4 580052800 7-3


6-7 7 580051026 6-53 32 580052233 6-53 4 7-7
6-12 57 6-63 26 6-63 31 7-11
580049230 6-4 54 580051027 6-53 33 580052235 6-53 5 7-15
6-8 65 6-63 27 6-63 32 580052913 6-3 14
6-11 1 580051774 5-3 580052237 5-23 16 6-7 13
580049231 5-25 9 5-5 6 5-25 3 580052940 2-9 7
580049232 6-45 12 5-7 20 580052264 9-7 6 2-17 33
6-47 15 580051805 1-19 4 580052282 9-7 6 580053063 2-27 13
580049324 6-51 8 580051808 6-24 1 580052359 9-7 3 580053073 6-47
580049359 2-9 18 580051809 6-24 2 580052360 9-7 4 580053223 2-37
6-7 1 580051832 1-19 10 580052474 2-9 19 2-39
6-53 1-21 8 2-13 19 2-41
6-55 580051886 11-12 56 2-18 2-43
580049387 5-3 3 580052003 2-9 24 2-27 23 2-45
5-5 7 2-14 50 580052500 7-11 18 2-47
5-7 21 580052067 6-53 28 7-15 18 2-49
5-25 5 6-63 4 580052502 7-11 17 2-51
580049407 5-11 12 580052068 6-53 29 7-15 17 2-53
580049556 5-15 20 6-63 5 580052503 7-11 1 2-54
5-19 16 580052069 6-53 16 7-15 1 2-59
6-3 9 6-63 17 580052504 7-11 2 580053229 5-15 15
6-7 9 580052070 6-53 6 7-15 2 5-19 13
580049559 2-59 9 6-63 33 580052505 7-11 12 580053484 2-59 8
580049753 5-11 10 580052071 6-53 3 7-15 12 580053869 5-13 7
580049802 14-5 3 6-63 30 580052506 7-11 14 580053871 5-13 7
580049803 14-5 4 580052072 6-53 5 7-15 14 580053912 6-7 36
580049834 6-3 2 6-63 32 580052507 7-11 25 580053965 2-18
6-7 2 580052073 6-53 4 7-15 25 580053966 2-18
580049883 1-19 4 6-63 31 580052508 7-11 10 580053967 2-18
580049884 1-19 580052076 6-53 13 7-15 10 580053968 2-18
580049891 1-21 1 6-63 22 580052509 7-11 24 580053969 2-18
580049892 1-21 2 580052088 6-59 1 7-15 24 580053970 2-18
580049893 1-21 2 580052090 6-59 2 580052511 9-14 4 580054376 5-9 18
580049906 1-21 1 580052097 6-61 10 580052540 7-11 9 580054400 2-59 17
580050050 8-9 1 580052098 6-61 11 7-15 9 580054402 2-59 16
8-9 1 580052149 6-55 8 580052666 1-9 2 580054403 2-59 7
9-17 1 6-61 12 580052674 2-59 11 580054405 2-59 1
9-17 1 580052150 6-53 23 5-25 20 580054406 2-59 15
580050151 1-7 12 6-55 9 580052676 2-59 5 580054531 2-59
580050203 9-7 19 6-61 13 5-25 27 580054643 5-15 5
580050213 15-7 38 6-63 7 580052677 2-59 18 580054662 2-49 11
580050237 2-57 1 580052151 6-53 25 5-25 21 580054931 2-37
580050246 7-18 62 6-63 1 580052709 2-13 2 2-39
580050247 7-17 16 580052152 6-53 24 580052711 2-13 14 2-41
7-17 21 6-63 8 2-27 39 2-43
580050409 2-11 6 580052154 6-53 30 580052790 2-9 35 2-45
2-13 24 6-63 9 580052799 7-3 2-47
580050655 15-7 37 580052155 6-53 22 7-7 2-49
580050943 2-13 6 6-63 6 7-11 2-51
580051024 6-53 35 580052162 2-9 27 7-15 2-53

B878 ©2009 Yale Materials Handling Corporation 17-21


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-54 6-39 1-19 12 580077578 6-7 23


2-59 580056866 6-15 38 1-21 10 580079953 2-23 21
580055000 6-27 15 580056910 2-59 1 580064730 1-17 25 580079956 2-23 21
580055058 2-9 580057259 1-19 5 1-19 12 580082846 10-9
2-11 580057614 2-23 21 1-21 10 580082847 10-9
2-21 580058380 6-53 34 580064735 1-13 1 580082848 10-9
2-23 6-63 23 580064743 7-27 18 580082849 10-9
2-27 580058762 6-27 5 580065108 1-5 32 580082850 10-9
2-31 580058763 6-27 3 580065961 1-19 5 580082851 10-9
2-35 580058764 6-27 14 580065976 9-14 10 580082852 10-9
580055059 2-13 580058765 6-27 7 580065978 9-14 8 580083607 2-45 1
2-17 580058768 6-27 13 580066249 7-27 13 580085007 2-41 29
2-21 580058821 1-5 1 580066632 10-4 45 580085008 2-41 31
2-23 580058845 6-27 12 580067132 2-47 1 580086066 2-11 26
2-27 580058846 6-27 11 580067135 2-39 10 2-13 45
2-31 580058847 6-27 1 580067136 2-53 4 2-27 36
2-33 580059096 2-59 1 580067137 2-45 580086171 2-53
2-35 580059816 1-19 6 2-49 580086877 1-21
580055130 2-9 1-21 4 2-51 580086933 7-17 3
2-11 580060060 1-19 2-53 580089321 2-45 1
580055136 2-13 580060061 1-19 580067584 7-27 3 580090096 2-59 1
2-17 580060068 1-21 580067585 7-27 6 580090157 2-59 17
580055967 2-33 580060394 9-14 6 580067586 7-27 7 580090679 1-21 5
580056123 7-11 6 580060488 2-9 1 580068250 7-27 26 580097242 9-14 11
7-15 6 2-13 1 580068384 1-21 640046901 2-7 37
580056124 7-11 6 580060863 6-3 22 580071006 9-14 640112901 11-25 13
7-15 6 6-3 23 580071298 1-17 1 720217901 10-19 8
580056125 7-11 6 6-7 21 580071308 2-28 46 730065701 6-39 2
7-15 6 6-11 24 580071404 1-11 10 751166100 5-5 23
580056298 6-16 71 580060864 6-12 73 580071406 1-11 2 5-7 18
580056416 7-11 8 580060911 8-3 34 580071408 1-13 6 810646400 7-4 35
7-15 8 10-9 580071409 1-11 8 900001230 4-3 12
580056417 7-11 13 580060912 8-3 34 580071505 1-19 4-5 8
7-15 13 10-9 580072310 6-7 23 900001231 4-3 11
580056419 7-11 580060922 5-19 7 580072434 6-3 23 4-5 10
7-15 580062078 1-19 3 580073272 1-11 900003206 11-11 31
580056420 7-11 1-21 3 580073368 3-3 7 900003231 5-25 25
7-15 580063250 6-16 70 3-5 33 6-12 49
580056421 7-11 580063369 2-28 44 580073709 5-13 9 900003243 15-13 15
7-15 580063422 6-16 72 580074877 6-3 23 900003260 4-3 13
580056422 7-11 6-65 6-7 23 4-5 11
7-15 10-4 51 580075430 8-5 1 900005237 2-21 4
580056505 5-13 5 580063423 6-3 5 580076434 2-37 900005254 2-21 10
580056506 5-13 1 6-7 5 2-39 900005255 2-21 15
5-13 2 6-11 34 2-41 2-23 35
5-13 5 580064014 5-13 10 580076435 2-39 16 900005256 2-21 14
580056603 5-13 1 5-17 10 580077350 5-13 8 900005257 2-5 9
580056604 5-13 5 580064528 10-7 19 580077352 5-13 6 2-21 16
580056789 6-15 17 580064660 9-7 32 5-13 8 900005278 2-21 20
6-31 9-14 580077576 6-3 23 900005280 2-21 9
580056790 6-15 17 580064729 1-17 25 580077577 6-3 23 900005282 2-23 2

17-22 ©2009 Yale Materials Handling Corporation B878


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

900005286 2-23 6 900011247 2-11 25 2-11 28 7-23 6


900005287 2-23 7 2-13 44 2-17 3 7-24 48
900005288 2-23 8 2-27 37 900015226 2-7 29 7-27 5
900005292 2-23 16 900011248 2-11 4 2-11 37 9-3 20
900005297 2-35 11 2-13 18 2-17 12 11-25 20
900006201 2-35 10 2-27 34 900015227 2-7 12 11-31 15
900006204 2-35 1 900011251 2-11 24 2-11 10 12-7 17
900006205 2-35 2 2-13 43 2-13 28 13-9 18
900006206 2-35 3 2-27 28 6-3 13 909882405 2-3 6
900006207 2-35 4 900011253 2-11 23 6-7 10 11-3 19
900006208 2-35 6 2-13 42 900015229 2-11 21 11-7 25
900006209 2-35 7 2-27 27 2-13 40 912514300 5-11 2
900006211 2-23 19 900011268 2-7 31 2-23 12 919325411 6-65 22
900006213 2-23 23 2-11 15 2-27 30 920388300 6-3 15
900006219 2-21 24 2-13 33 900015233 2-27 31 6-7 15
900006220 2-21 25 900011269 2-7 25 900015238 5-11 22 6-11 33
900006231 2-23 25 2-11 13 10-4 49 930102906 15-3 40
900006233 2-23 26 2-13 31 900015240 2-13 8 930102908 6-16 48
900006234 2-23 31 900011276 2-7 15 2-24 41 931001910 6-11 14
900006236 2-23 33 2-11 9 900063101 3-3 34 931005916 5-33 2
900006239 2-23 14 6-3 11 3-11 7 931013906 15-7 27
900006240 2-23 36 6-7 11 3-13 21 931014904 9-7 20
900006242 2-23 38 900011286 4-3 4 901162818 15-13 10 931014906 2-5 8
900006247 2-27 3 4-5 7 901177109 5-23 18 931016904 10-7 7
900006248 2-27 5 900011296 2-7 42 901377813 6-21 25 931018916 8-5 15
6-24 4 900011297 4-3 31 901377815 6-21 22 931701910 5-31 15
900006250 2-27 6 900012209 2-7 16 6-23 33 937100903 6-4 48
900006251 2-21 26 2-13 25 901966801 6-21 41 6-8 60
2-27 7 6-3 32 901966803 6-21 4 6-12 71
900006256 2-27 11 6-7 27 901966816 6-21 24 937100904 5-23 24
900006257 2-27 14 900012211 11-3 7 901966817 6-21 26 6-16 51
900006259 2-27 17 11-17 15 901966819 6-21 32 10-3 41
900006264 2-18 900012212 3-3 12 903259104 15-7 22 940004903 6-12 70
900006270 2-9 21 3-5 16 905733100 3-3 33 940400907 6-12 60
2-11 5 3-7 2 3-11 5 6-15 14
2-13 23 3-9 6 3-13 19 6-15 15
900006272 2-27 16 3-11 11 907271604 5-5 23 940400908 6-16 56
900006280 2-18 3-13 2 5-7 18 940400909 6-3 41
900010277 6-16 67 900014294 3-7 22 907271605 5-5 23 6-8 46
900010278 6-45 34 3-9 22 5-7 18 6-11 23
6-47 20 3-11 25 909267300 5-21 3 940600907 6-12 69
900010287 6-12 52 3-13 26 909882404 2-7 22 950403912 7-9 24
900010298 6-3 29 900015222 2-28 40 2-11 17 7-13 24
6-7 30 900015223 2-7 24 2-13 35 952405902 7-27 21
900011232 5-9 5 2-11 14 5-3 4 952408901 7-27 20
900011233 5-9 8 2-13 32 5-5 8 955400910 9-8 40
5-23 28 900015224 2-7 6 5-7 22 955400911 12-7 8

B878 ©2009 Yale Materials Handling Corporation 17-23


NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES

17-24 ©2009 Yale Materials Handling Corporation B878


SECTION 18

18 USER SUPPORT INFORMATION


CONTENTS

SECTION 18
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 18-2


TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 18-2
OPERATOR TRAINING .................................................................................................................................. 18-2
SERVICE TRAINING COURSE ...................................................................................................................... 18-2
SERVICE TRAINING MATERIALS ................................................................................................................. 18-2

B878 ©2009 Yale Materials Handling Corporation 18-1


USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE

3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

18-2 ©2009 Yale Materials Handling Corporation B878


Yale Materials Handling Corporation 524208297
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 04/2009
Greenville, NC 27834-2011

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