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PARTS MANUAL

MP20X FBW - MP20X FBW FIXED


(D843)

Yale Europe Materials Handling Limited 550020030


Centennial House, Building 4.5 ©Yale Corp.
Frimley Business Park 05/2018
Frimley, Surry GU16 7SG, United Kingdom
SECTIONS

1 FRAME/DRIVE UNIT

2 OPERATOR COMPARTMENT

3 ELECTRICAL SYSTEM

4 STEER HANDLE/BRAKE SYSTEM

5 LIFT LINKAGE AND FORKS

6 LOAD WHEELS

7 HYDRAULIC SYSTEM

8 LIFT CYLINDERS

9 ACCESSORIES

10 NUMERICAL INDEX

11 USER SUPPORT INFORMATION

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ADJUSTABLE TIE RODS
OPTION ....................................................................................................................................................... 5-10

B
BACK-UP ALARM
OPTION ....................................................................................................................................................... 3-24
BATTERY COMPARTMENT ........................................................................................................................... 1-4
BATTERY STOP ............................................................................................................................................. 1-8

C
CASTER WHEELS .......................................................................................................................................... 1-32
CONTROL BOX
→ S/N D843T02810K ................................................................................................................................. 4-10
S/N D843T02811K ↔ S/N D843T03815M INC. 03817 .............................................................................. 4-12
S/N D843T03818M → ................................................................................................................................ 4-14
FOR MODELS WITH SCOOTER CONTROL - OPTION (→ S/N D843T03817M) .................................... 4-16
COVERS ......................................................................................................................................................... 1-2

D
DOUBLE BATTERY TRAY
FOR MODELS WITH BATTERY 210/250AH - OPTION ............................................................................. 9-4
FOR MODELS WITH BATTERY 300/400/500AH - OPTION ...................................................................... 9-6

E
ELECTRICAL ACCESSORIES
OPTION ....................................................................................................................................................... 9-9
ELECTRICAL ARRANGEMENT
→ S/N D843T05042P ................................................................................................................................. 3-2
S/N D843T05043P → ................................................................................................................................. 3-6
ELECTROMAGNETIC BRAKE
→ S/N D843T03602L ................................................................................................................................. 4-20
S/N D843T03603L → ................................................................................................................................. 4-22
EXTENSION BATTERY CABLE
OPTION ....................................................................................................................................................... 9-8

F
FAN
OPTION ....................................................................................................................................................... 3-22
FIXED REAR PROTECTION
WITH FOLDABLE PLATFORM - OPTION .................................................................................................. 2-14
FIXED SIDE PROTECTION
WITH FOLDABLE PLATFORM - OPTION (→ S/N D843T04006M) .......................................................... 2-10
WITH FOLDABLE PLATFORM - OPTION (S/N D843T04007M →) .......................................................... 2-12

G
GUARD
S/N D843T03186L → ................................................................................................................................. 2-4

D843 ©2018 Yale Europe Materials Handling Limited i


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
H
HYDRAULIC POWER UNIT ............................................................................................................................ 7-4
HYDRAULIC SYSTEM .................................................................................................................................... 7-2

K
KEY PAD
OPTION (→ S/N D843T04609N) ............................................................................................................... 3-19
OPTION (S/N D843T04884N →) ............................................................................................................... 3-20
KIT-GEAR AND PINION
S/N D843T03603L → ................................................................................................................................. 1-26

L
LABEL ............................................................................................................................................................. 2-18
LABELS ........................................................................................................................................................... 1-34
→ S/N D843T03817M ................................................................................................................................ 4-18
S/N D843T03818M → ................................................................................................................................ 4-19
LEAD-IN ROLLERS
ONLY FOR UK FORKS - OPTION .............................................................................................................. 5-13
LIFT CYLINDER .............................................................................................................................................. 8-2
LOAD BACKREST
VERTICAL BATTERY REMOVAL - OPTION .............................................................................................. 1-10
LOAD WHEELS
HEAVY DUTY - OPTION ............................................................................................................................ 6-7
SINGLE - OPTION ...................................................................................................................................... 6-3
TANDEM ..................................................................................................................................................... 6-2
TWIN SINGLE - OPTION ............................................................................................................................ 6-5
TWIN TANDEM - OPTION .......................................................................................................................... 6-4
VEGETABLE MARKET - OPTION .............................................................................................................. 6-6

M
MASTER DRIVE UNIT
→ S/N D843T03602L ................................................................................................................................. 1-12
S/N D843T03603L → ................................................................................................................................. 1-14

O
OPERATOR PLATFORM ................................................................................................................................ 2-6
COLD STORE - OPTION ............................................................................................................................ 2-8

P
PAPER HOLDER
OPTION ....................................................................................................................................................... 2-16

R
REDUCTION UNIT
→ S/N D843T03602L ................................................................................................................................. 1-20
S/N D843T03603L → ................................................................................................................................. 1-24

S
SIDE GATES ................................................................................................................................................... 2-2

ii ©2018 Yale Europe Materials Handling Limited D843


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
SINGLE BATTERY TRAY
OPTION ....................................................................................................................................................... 9-2
SNOWFLAKE LABEL
ONLY FOR COLD STORE MODEL ............................................................................................................ 1-38
STEERING ...................................................................................................................................................... 4-2
FOR MODELS WITH SCOOTER CONTROL - OPTION ............................................................................ 4-6
STEERING MOTOR ........................................................................................................................................ 1-27
SUPPORT AND CASTER WHEELS
LINKED ....................................................................................................................................................... 1-28
SUPPORTS AND CASTER WHEELS
INDEPENDENT ........................................................................................................................................... 1-30

T
TELEMETRY
OPTION ....................................................................................................................................................... 3-26
TELEMETRY LABEL
OPTION ....................................................................................................................................................... 3-28
TIE RODS
→ S/N D843T03227L ................................................................................................................................. 5-2
S/N D843T03228L → ................................................................................................................................. 5-6
TRACTION MOTOR
→ S/N D843T03602L ................................................................................................................................. 1-16
S/N D843T03603L → ................................................................................................................................. 1-18

W
WARRANTY LABEL ........................................................................................................................................ 1-36
WIRE HARNESS
EMERGENCY SWITCH (S/N D843T05043P →) ....................................................................................... 3-18
FAN - OPTION ............................................................................................................................................ 3-35
MDI .............................................................................................................................................................. 3-17
SCOOTER CONTROL - OPTION ............................................................................................................... 3-33
TELEMETRY - OPTION .............................................................................................................................. 3-30
UTILITY PANEL (→ S/N D843T05042P) ................................................................................................... 3-10
UTILITY PANEL (S/N D843T05043P →) ................................................................................................... 3-14

D843 ©2018 Yale Europe Materials Handling Limited iii


GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

iv ©2018 Yale Europe Materials Handling Limited D843


GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

D843 ©2018 Yale Europe Materials Handling Limited v


GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 10-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a page number in the DESCRIPTION serial number information for items with a ECN or
column (FPage 3-4) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

vi ©2018 Yale Europe Materials Handling Limited D843


GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

D843 ©2018 Yale Europe Materials Handling Limited vii


GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550019997

Service Manual (Complete)..................................................................................................... 550020035

Parts Manual........................................................................................................................... 550020030

viii ©2018 Yale Europe Materials Handling Limited D843


SECTION 1

1 FRAME/DRIVE UNIT
CONTENTS

SECTION 1
FRAME/DRIVE UNIT

DESCRIPTION PAGE

BATTERY COMPARTMENT ........................................................................................................................... 1-4


BATTERY STOP ............................................................................................................................................. 1-8
CASTER WHEELS .......................................................................................................................................... 1-32
COVERS ......................................................................................................................................................... 1-2
KIT-GEAR AND PINION
S/N D843T03603L → ................................................................................................................................. 1-26
LABELS ........................................................................................................................................................... 1-34
LOAD BACKREST
VERTICAL BATTERY REMOVAL - OPTION .............................................................................................. 1-10
MASTER DRIVE UNIT
→ S/N D843T03602L ................................................................................................................................. 1-12
S/N D843T03603L → ................................................................................................................................. 1-14
REDUCTION UNIT
→ S/N D843T03602L ................................................................................................................................. 1-20
S/N D843T03603L → ................................................................................................................................. 1-24
SNOWFLAKE LABEL
ONLY FOR COLD STORE MODEL ............................................................................................................ 1-38
STEERING MOTOR ........................................................................................................................................ 1-27
SUPPORT AND CASTER WHEELS
LINKED ....................................................................................................................................................... 1-28
SUPPORTS AND CASTER WHEELS
INDEPENDENT ........................................................................................................................................... 1-30
TRACTION MOTOR
→ S/N D843T03602L ................................................................................................................................. 1-16
S/N D843T03603L → ................................................................................................................................. 1-18
WARRANTY LABEL ........................................................................................................................................ 1-36

D843 ©2018 Yale Europe Materials Handling Limited 1-1


FRAME/DRIVE UNIT

COVERS (FIGURE 1-1)

1-2 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

COVERS
ITEM PART NO. DESCRIPTION QTY
1 b 524234607 Motor Cover (With side gates) ............................................................................ 1
1 d 524234608 Motor Cover (Without side gates) ....................................................................... 1
2 580063304 Handle ............................................................................................................ 1
3 580069005 Protector (Rubber) .......................................................................................... 1
4 580057830 Nut , Clip ............................................................................................................. 8
5 580065307 Washer ............................................................................................................... 8
6 580058551 Screw .................................................................................................................. 6
7 582003404 Cover (Standard) ................................................................................................ 1
7 a e f 582003405 Cover .................................................................................................................. 1
7 a e g 582015687 Cover .................................................................................................................. 1
7 c e 582053025 Cover .................................................................................................................. 1
8 580063321 Steel Plate .......................................................................................................... 1
9 580065306 Screw .................................................................................................................. 2
10 582012506 Foam Rubber ...................................................................................................... 1
11 273059100 Plug ..................................................................................................................... 1

FOOTNOTES:
a For models with key pad e OPTION
b For models with side gates f → S/N D843T04609N
c For models with Telemetry g S/N D843T04884N →
d For models without side gates

D843 ©2018 Yale Europe Materials Handling Limited 1-3


FRAME/DRIVE UNIT

BATTERY COMPARTMENT (FIGURE 1-2)

1-4 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

BATTERY COMPARTMENT
KEY:
A: Vertical Battery Removal
B: Lateral Battery Removal (OPTION)
QTY
ITEM PART NO. DESCRIPTION A B
1 a 580063305 Cover .......................................................................................................... 1 1
1 b 580063306 Cover , Battery ........................................................................................... 1 1
1 c 580063307 Cover .......................................................................................................... 1 1
2 277304000 Puffer .......................................................................................................... 2 2
3 580058549 Gas Spring ................................................................................................. 1 1
4 449021001 Washer ....................................................................................................... 1 ..
5 449015098 Nut .............................................................................................................. 1 ..
6 580060881 Locknut ....................................................................................................... 2 2
7 580065310 Washer ....................................................................................................... 2 2
8 580063309 Washer ....................................................................................................... 2 2
9 580063310 Capscrew ................................................................................................... 2 2
10 580061722 Capscrew ................................................................................................... .. 3
11 580061137 Steel Tube .................................................................................................. .. 1
12 015915100 Snap Ring .................................................................................................. .. 1
13 580061136 Spring ......................................................................................................... .. 1
14 580061138 Plate ........................................................................................................... .. 1
15 580060907 Capscrew ................................................................................................... .. 2
16 580061262 Capscrew ................................................................................................... .. 2
17 272470200 Bumper ....................................................................................................... .. 2
18 449021003 Washer ....................................................................................................... .. 3
19 272302000 Strap ........................................................................................................... .. 1
20 272468100 Rivelox ....................................................................................................... .. 1
21 580023890 Capscrew ................................................................................................... .. 2
22 273087700 Snap Ring .................................................................................................. .. 1
23 449021001 Washer ....................................................................................................... .. 1
24 580082495 Bumper ....................................................................................................... .. 1
25 580082494 Spacer ........................................................................................................ .. 1
26 449015135 Nut .............................................................................................................. .. 2
27 580017101 Washer ....................................................................................................... .. 2
28 273084100 Screw ......................................................................................................... .. 1
29 580013298 Shock Absorber .......................................................................................... .. 2
30 580058185 Stop ............................................................................................................ .. 1
31 582023708 Roller .......................................................................................................... .. 4
32 a e 524232570 Plate ........................................................................................................... .. 1
32 b e 524232571 Plate ........................................................................................................... .. 1
32 c e 524232572 Plate ........................................................................................................... .. 1
32 a f 582063478 Side Plate ................................................................................................... .. 1
32 b f 582063479 Side Plate ................................................................................................... .. 1
32 c f 582063480 Side Plate ................................................................................................... .. 1
33 d 582020016 Spacer ........................................................................................................ .. 2
34 931701910 Nut .............................................................................................................. .. 2
35 272015100 Bushing ...................................................................................................... .. 2
36 580061139 Pin .............................................................................................................. .. 1

D843 ©2018 Yale Europe Materials Handling Limited 1-5


FRAME/DRIVE UNIT

FOOTNOTES:
a For models with battery 210/250/300Ah d Only for models with battery 210/250Ah
b For models with battery 400Ah e → S/N D843T06322R
c For models with battery 500Ah f S/N D843T06323R →

1-6 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 1-7


FRAME/DRIVE UNIT

BATTERY STOP (FIGURE 1-3)

1-8 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

BATTERY STOP
ITEM PART NO. DESCRIPTION QTY
1 449015002 Nut ...................................................................................................................... 2
2 580066002 Capscrew ............................................................................................................ 2
3 582038408 Capscrew ............................................................................................................ 2
4 580094778 Stop , Battery ...................................................................................................... 2
5 272459800 Locknut ............................................................................................................... 4
6 272211100 Washer ............................................................................................................... 2
7 580074510 Plate .................................................................................................................... 1
8 580061261 Screw .................................................................................................................. 2

D843 ©2018 Yale Europe Materials Handling Limited 1-9


FRAME/DRIVE UNIT

LOAD BACKREST (FIGURE 1-4)


VERTICAL BATTERY REMOVAL — OPTION

1-10 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

LOAD BACKREST
VERTICAL BATTERY REMOVAL – OPTION

ITEM PART NO. DESCRIPTION QTY


1 580066401 Load Backrest (h=1500mm) ............................................................................... 1
1 580066402 Load Backrest (h=1750mm) ............................................................................... 1
2 449021006 Washer ............................................................................................................... 8
3 449015036 Locknut ............................................................................................................... 8
4 932730905 Capscrew ............................................................................................................ 8

D843 ©2018 Yale Europe Materials Handling Limited 1-11


FRAME/DRIVE UNIT

MASTER DRIVE UNIT (FIGURE 1-5)


(→ S/N D843T03602L)

1-12 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

MASTER DRIVE UNIT


(→ S/N D843T03602L)

ITEM PART NO. DESCRIPTION QTY


1 580060518 Brake Assy size 12 (FPage 4-20)...................................................................... 1
2 580019503 Capscrew ............................................................................................................ 2
3 272347600 Plate .................................................................................................................... 3
4 272342900 Switch (Proximity) ............................................................................................... 1
5 932201916 Capscrew ............................................................................................................ 4
6 449021001 Washer ............................................................................................................... 8
7 580017788 Capscrew ............................................................................................................ 5
8 580031644 Lockwasher ......................................................................................................... 5
9 b 580036546 Wheel (d254x125 Vulkollan 92Sh Heavy Working) ............................................ 1
9 580052985 Drive Wheel (d254x90 Vulkollan 92Sh) .............................................................. 1
9 a b 580055033 Drive Wheel (d254x90 Polyurethane 75Sh) ....................................................... 1
9 a b 580055034 Wheel And Tire (Poly 75 SH Rough) (d254x90 Polyurethane 75Sh Rough) ...... 1
9 b 580055035 Wheel (d254x125 Vulkollan 92Sh Antistatic) ...................................................... 1
9 b 580070291 Wheel (d254x125 Vulkollan 92sh Gripp Heavy Working) ................................... 1
9 b 580070479 Drive Wheel (d254x90 Vulkollan 92sh Gripp) ..................................................... 1
10 449001013 Capscrew ............................................................................................................ 1
11 580054015 Master Drive Unit (FPage 1-20)......................................................................... 1
11 a b 580074687 Master Drive Unit (FPage 1-20)......................................................................... 1
12 449001412 Capscrew ............................................................................................................ 1
13 580032024 Washer ............................................................................................................... 1
14 580054016 Gear , Pinion ....................................................................................................... 1
15 449001014 Screw .................................................................................................................. 3
16 580065295 Key ...................................................................................................................... 1
17 580064589 Capscrew ............................................................................................................ 4
18 449021099 Washer ............................................................................................................... 4
19 582009009 Steering Motor (FPage 1-27)............................................................................. 1
20 580057323 Traction Motor Assembly (FPage 1-16)............................................................. 1
21 258743277 Cap ..................................................................................................................... 3

FOOTNOTES:
a Cold Store (OPTION) b OPTION

D843 ©2018 Yale Europe Materials Handling Limited 1-13


FRAME/DRIVE UNIT

MASTER DRIVE UNIT (FIGURE 1-6)


(S/N D843T03603L →)

1-14 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

MASTER DRIVE UNIT


(S/N D843T03603L →)

ITEM PART NO. DESCRIPTION QTY


1 582020237 Brake Assy (FPage 4-22).................................................................................. 1
2 580023007 Capscrew ............................................................................................................ 2
3 504226242 Washer ............................................................................................................... 1
4 582007350 Support Plate ...................................................................................................... 1
5 582009009 Steering Motor (FPage 1-27)............................................................................. 1
6 580065295 Key ...................................................................................................................... 1
7 449021001 Washer ............................................................................................................... 4
8 449001014 Screw .................................................................................................................. 4
9 a. . . . . Steering pinion (FPage 1-26)............................................................................ 1
10 580032024 Washer ............................................................................................................... 1
11 582041276 Capscrew ............................................................................................................ 1
12 582042418 Gearbox (FPage 1-24)....................................................................................... 1
13 580052985 Drive Wheel (d254x90 Vulkollan 92Sh) .............................................................. 1
13 580036546 Wheel And Tire (d254x125 Vulkollan 92Sh Heavy Working) ............................. 1
13 580055033 Drive Wheel (d254x90 Polyurethane 75Sh) ....................................................... 1
13 580055034 Wheel And Tire (Poly 75 SH Rough) (d254x90 Polyurethane 75Sh Rough) ...... 1
13 580055035 Wheel And Tire (d254x125 Vulkollan 92Sh Antistatic) ....................................... 1
13 580070291 Wheel And Tire (d254x125 Vulkollan 92sh Gripp Heavy Working) .................... 1
13 580070479 Drive Wheel And Tire (d254x90 Vulkollan 92sh Gripp) ...................................... 1
14 582037727 Wheel Nut ........................................................................................................... 5
15 272342900 Switch (Proximity) ............................................................................................... 1
16 580064589 Capscrew ............................................................................................................ 4
17 449021099 Washer ............................................................................................................... 4
18 582023820 Traction Motor (FPage 1-18)............................................................................. 1
19 582036350 Support Plate ...................................................................................................... 1
20 272347600 Plate .................................................................................................................... 1
21 449001046 Capscrew ............................................................................................................ 2

FOOTNOTES:
a NOT SERVICED SEPARATELY

D843 ©2018 Yale Europe Materials Handling Limited 1-15


FRAME/DRIVE UNIT

TRACTION MOTOR (FIGURE 1-7)


(→ S/N D843T03602L)

1-16 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

TRACTION MOTOR
(→ S/N D843T03602L)

ITEM PART NO. DESCRIPTION QTY


1 580057323 Traction Motor Assembly .................................................................................... 1
2 580060818 Flange ............................................................................................................ 1
3 580060819 Armature ......................................................................................................... 1
4 015915100 Snap Ring .................................................................................................. 2
5 580060821 Flange ............................................................................................................ 1
6 580059765
278130800 Connector (4 Way) ..................................................................................... 1
7 580060820 Bolt ................................................................................................................. 4
8 580060822 Terminal Board ............................................................................................... 1
9 582042742
580060823 Stator .............................................................................................................. 1
10 449015014 Nut .............................................................................................................. 6
11 449022016 Lockwasher ................................................................................................ 3
12 278131200 Connector (2 Way) ..................................................................................... 1
a 582008368 Bearing , Sensor ............................................................................................. 1

FOOTNOTES:
a NOT ILLUSTRATED

D843 ©2018 Yale Europe Materials Handling Limited 1-17


FRAME/DRIVE UNIT

TRACTION MOTOR (FIGURE 1-8)


(S/N D843T03603L →)

1-18 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

TRACTION MOTOR
(S/N D843T03603L →)

ITEM PART NO. DESCRIPTION QTY


582023820 Traction Motor ..................................................................................................... 1
1 582042736 Flange ............................................................................................................ 1
2 582042737 Kit-Bearing ...................................................................................................... 1
3 582042738 Kit ................................................................................................................... 1
4 582042741 Armature ......................................................................................................... 1
5 582032120 Sensor ............................................................................................................ 1
6 582042739 Bolt ................................................................................................................. 4
7 582032119 Plate , Connection .......................................................................................... 1
8 582042742
580060823 Stator .............................................................................................................. 1
9 449022016 Lockwasher ................................................................................................ 3
10 449015014 Nut .............................................................................................................. 6
11 278131200 Connector (2 Way) ..................................................................................... 1
11 a 580059763
580097059 Contact ....................................................................................................... 2
12 582042740 Kit-Bearing ...................................................................................................... 1
13 582032122 Bracket , Rear End ......................................................................................... 1

FOOTNOTES:
a Not illustrated

D843 ©2018 Yale Europe Materials Handling Limited 1-19


FRAME/DRIVE UNIT

REDUCTION UNIT (FIGURE 1-9)


(→ S/N D843T03602L)

1-20 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

REDUCTION UNIT
(→ S/N D843T03602L)

ITEM PART NO. DESCRIPTION QTY


1 580054015 Master Drive Unit ................................................................................................ 1
1 a 580074687 Master Drive Unit ................................................................................................ 1
2 580039685 Plug ................................................................................................................ 1
3 580017124 Seal ................................................................................................................ 1
4 580064673 Support ........................................................................................................... 1
5 580039688 Bearing ........................................................................................................... 2
6 580039689 Gasket ............................................................................................................ 1
7 580041776 Gear ............................................................................................................... 1
8 580023593 Capscrew ....................................................................................................... 4
9 580041775 Housing .......................................................................................................... 1
10 580039687 Bushing .......................................................................................................... 4
11 580022964 Capscrew ....................................................................................................... 2
12 580054016 Gear , Pinion .................................................................................................. 1
13 580025303 Plug ................................................................................................................ 1
14 580025305 Gasket ............................................................................................................ 1
15 449001110 Capscrew ....................................................................................................... 2
16 580039767 Housing .......................................................................................................... 1
17 580039702 Bearing ........................................................................................................... 1
18 580039761 Gear ............................................................................................................... 1
19 580039697 Bushing .......................................................................................................... 2
20 580039695 Plate ............................................................................................................... 1
21 580039694 Bearing ........................................................................................................... 1
22 580039696 Bolt ................................................................................................................. 14
23 580047074 Nut .................................................................................................................. 1
24 580039762 Gear ............................................................................................................... 1
25 580039770 Bearing ........................................................................................................... 2
26 580039706 Shim (1,02 mm) .............................................................................................. AR
26 580039707 Shim (1,092 mm) ............................................................................................ AR
26 580039708 Shim (1,194 mm) ............................................................................................ AR
26 580039709 Shim (1,219 mm) ............................................................................................ AR
26 580039710 Shim (1,246 mm) ............................................................................................ AR
26 580039711 Shim (1,26 mm) .............................................................................................. AR
26 580039712 Shim (1,27 mm) .............................................................................................. AR
26 580039713 Shim (1,295 mm) ............................................................................................ AR
27 580039771 Spacer ............................................................................................................ 1
28 580039699 Cover .............................................................................................................. 1
29 580017125 Plug ................................................................................................................ 1
30 580039700 Washer ........................................................................................................... 1
31 580047078 Nut , Ring ....................................................................................................... 1
32 580039753 Bearing ........................................................................................................... 1
33 580039741 Shim (0,90 mm) .............................................................................................. AR
33 580039742 Shim (0,950 mm) ............................................................................................ AR
33 580039743 Shim (1,00 mm) .............................................................................................. AR
33 580039744 Shim (1,05 mm) .............................................................................................. AR
33 580039745 Shim (1,10 mm) .............................................................................................. AR
33 580039746 Shim (1,20 mm) .............................................................................................. AR
33 580039747 Shim (1,22 mm) .............................................................................................. AR
33 580039748 Shim (1,24 mm) .............................................................................................. AR
33 580039749 Shim (1,26 mm) .............................................................................................. AR
33 580039750 Shim (1,28 mm) .............................................................................................. AR

D843 ©2018 Yale Europe Materials Handling Limited 1-21


FRAME/DRIVE UNIT

REDUCTION UNIT
(→ S/N D843T03602L)

ITEM PART NO. DESCRIPTION QTY


33 580039751 Shim (1,30 mm) .............................................................................................. AR
34 580039714 Shim (1,803 mm) ............................................................................................ AR
34 580039715 Shim (1,854 mm) ............................................................................................ AR
34 580039716 Shim (1,905 mm) ............................................................................................ AR
34 580039717 Shim (1,956 mm) ............................................................................................ AR
34 580039718 Shim (2,007 mm) ............................................................................................ AR
34 580039719 Shim (2,057 mm) ............................................................................................ AR
34 580039720 Shim (2,108 mm) ............................................................................................ AR
34 580039722 Shim (2,159 mm) ............................................................................................ AR
34 580047618 Shim (2,20 mm) .............................................................................................. AR
34 580047619 Shim (2,25 mm) .............................................................................................. AR
34 580047620 Shim (2,30 mm) .............................................................................................. AR
35 580039752 Spacer ............................................................................................................ 1
36 580068162 Kit-Gear .......................................................................................................... 1
37 580039692 Bolt ................................................................................................................. 4
38 580047615 Shim (4,000 mm) ............................................................................................ AR
38 580047616 Shim (4,050 mm) ............................................................................................ AR
38 580047617 Shim (4,100 mm) ............................................................................................ AR
38 580039727 Shim (4,150 mm) ............................................................................................ AR
38 580039728 Shim (4,175 mm) ............................................................................................ AR
38 580039729 Shim (4,200 mm) ............................................................................................ AR
38 580039730 Shim (4,225 mm) ............................................................................................ AR
38 580039731 Shim (4,250 mm) ............................................................................................ AR
38 580039732 Shim (4,275 mm) ............................................................................................ AR
38 580039733 Shim (4,300 mm) ............................................................................................ AR
38 580039734 Shim (4,325 mm) ............................................................................................ AR
38 580039735 Shim (4,350 mm) ............................................................................................ AR
38 580039736 Shim (4,375 mm) ............................................................................................ AR
38 580039737 Shim (4,400 mm) ............................................................................................ AR
38 580039738 Shim (4,450 mm) ............................................................................................ AR
38 580039739 Shim (4,500 mm) ............................................................................................ AR
38 580039740 Shim (4,550 mm) ............................................................................................ AR
39 580067130 Bearing ........................................................................................................... 1
40 580025307 Sealing Ring (Wheel Shaft) ............................................................................ 1
41 580039725 Cover .............................................................................................................. 1
42 580039724 Wheel Shaft .................................................................................................... 1

FOOTNOTES:
a Cold Store (OPTION)

1-22 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 1-23


FRAME/DRIVE UNIT

REDUCTION UNIT (FIGURE 1-10)


(S/N D843T03603L →)

1-24 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

REDUCTION UNIT
(S/N D843T03603L →)

ITEM PART NO. DESCRIPTION QTY


582073360 Gearbox .............................................................................................................. 1
1 582044243 O-Ring ............................................................................................................ 1
2 582015551 Nut .................................................................................................................. 1
3 582044059 Capscrew ....................................................................................................... 12
4 582038972 Capscrew ....................................................................................................... 8
5 582044155 Capscrew ....................................................................................................... 20
6 580029600 Wheel Stud ..................................................................................................... 5
7 582044080 Shaft ............................................................................................................... 1
8 582044068 Seal ................................................................................................................ 1
9 582044061 Housing .......................................................................................................... 1
10 580017695 Sealing Ring ................................................................................................... 2
11 580029621 Plug ................................................................................................................ 1
12 582044069 Snap Ring ....................................................................................................... 1
13 582044063 O-Ring ............................................................................................................ 1
14 582044062 Cover .............................................................................................................. 1
15 582044067 Snap Ring ....................................................................................................... 1
16 520352816
582044084 Screw ............................................................................................................. 1
17 582044083 Washer ........................................................................................................... 1
18 580029603 Bearing (Taper Roller) .................................................................................... 1
19 582044072 Gear And Pinion ............................................................................................. 1
20 580016267 Shim (0,102 mm) ............................................................................................ AR
20 582036856 Shim ............................................................................................................... AR
20 580016269 Shim (0,305 mm) ............................................................................................ AR
20 580016270 Shim (0,508 mm) ............................................................................................ AR
21 582044082 Bearing ........................................................................................................... 1
22 519244811 Plug ................................................................................................................ 1
23 582044071 Gear ............................................................................................................... 1
24 582044081 Bearing ........................................................................................................... 1
25 582044087 Washer ........................................................................................................... 1
26 582044086 Nut .................................................................................................................. 2
27 582044153 Pin .................................................................................................................. 2
28 580064390
519244834 Breather Valve ................................................................................................ 1
29 582044058 Bushing .......................................................................................................... 4
30 582044244 Pin .................................................................................................................. 2
31 582044242 Screw ............................................................................................................. 2
32 a. . . . . Gear (FPage 1-26)............................................................................................ AR
33 a. . . . . Pinion (FPage 1-26).......................................................................................... AR
34 582044057 Carrier ................................................................................................................. 1
35 582044088 Bearing ............................................................................................................... 1
36 582044070 Gear .................................................................................................................... 1

FOOTNOTES:
a NOT SERVICED SEPARATELY

D843 ©2018 Yale Europe Materials Handling Limited 1-25


FRAME/DRIVE UNIT

KIT-GEAR AND PINION (FIGURE 1-11)


(S/N D843T03603L →)

ITEM PART NO. DESCRIPTION QTY


582044060 Kit-Gear And Pinion ............................................................................................ 1

1-26 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

STEERING MOTOR (FIGURE 1-12)

ITEM PART NO. DESCRIPTION QTY


1 582009009 Steering Motor .................................................................................................... 1
2 582012220 Motor .............................................................................................................. 1
3 582012217 Sensor ........................................................................................................ 2
4 582012218 Transmission Gear ......................................................................................... 1
5 582012219 Seal ................................................................................................................ 1

D843 ©2018 Yale Europe Materials Handling Limited 1-27


FRAME/DRIVE UNIT

SUPPORT AND CASTER WHEELS (FIGURE 1-13)


LINKED

1-28 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

SUPPORT AND CASTER WHEELS


LINKED

ITEM PART NO. DESCRIPTION QTY


1 580060907 Capscrew ............................................................................................................ 12
2 580061192 Bushing ............................................................................................................... 2
3 580059248 Plate .................................................................................................................... 2
4 580062166 Support ............................................................................................................... 1
5 449001389 Capscrew ............................................................................................................ 2
6 580053759 Caster Wheel Assy (FPage 1-32)...................................................................... 2
7 449021010 Washer ............................................................................................................... 4
8 449015115 Locknut ............................................................................................................... 4
9 580062157 Shock Absorber .................................................................................................. 2
10 449001053 Capscrew ............................................................................................................ 2

D843 ©2018 Yale Europe Materials Handling Limited 1-29


FRAME/DRIVE UNIT

SUPPORTS AND CASTER WHEELS (FIGURE 1-14)


INDEPENDENT

1-30 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

SUPPORTS AND CASTER WHEELS


INDEPENDENT

ITEM PART NO. DESCRIPTION QTY


1 580060907 Capscrew ............................................................................................................ 16
2 580061192 Bushing ............................................................................................................... 4
3 580059248 Plate .................................................................................................................... 4
4 582023868 Support ............................................................................................................... 2
5 449001389 Capscrew ............................................................................................................ 2
6 580053759 Caster Wheel Assy (FPage 1-32)...................................................................... 2
7 449021010 Washer ............................................................................................................... 4
8 449015115 Locknut ............................................................................................................... 4
9 580062157 Shock Absorber .................................................................................................. 2
10 449001053 Capscrew ............................................................................................................ 2

D843 ©2018 Yale Europe Materials Handling Limited 1-31


FRAME/DRIVE UNIT

CASTER WHEELS (FIGURE 1-15)

1-32 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

CASTER WHEELS
ITEM PART NO. DESCRIPTION QTY
1 580053759 Caster Wheel Assy ............................................................................................. 2
2 524163229 Capscrew ....................................................................................................... 1
3 524163228 Spacer ............................................................................................................ 1
4 580062385 Plate ............................................................................................................... 1
5 582056727
524163225 Bearing ........................................................................................................... 1
6 580062241 Support ........................................................................................................... 1
7 580062231 Caster Wheel .................................................................................................. 1
8 580062233 Bushing ...................................................................................................... 1
9 015120400 Ball Bearing ................................................................................................ 2
10 580062232 Wheel ......................................................................................................... 1
11 580062234 Bushing .......................................................................................................... 2
12 449015011 Nut .................................................................................................................. 1
13 580062235 Capscrew ....................................................................................................... 1

D843 ©2018 Yale Europe Materials Handling Limited 1-33


FRAME/DRIVE UNIT

LABELS (FIGURE 1-16)

1-34 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

LABELS
ITEM PART NO. DESCRIPTION QTY
1 524208881 Label (Yale) ........................................................................................................ 2
2 524208881 Label (Yale) (For batteries) ................................................................................. 2
3 524207776 Label (AC Technology) ....................................................................................... 1
4 582001637 Label ................................................................................................................... 1
5 272213500 Label (Lifting Hook) ............................................................................................. 2
6 272213600 Label (Oil Level) .................................................................................................. 1
7 580064842 Safety Label ........................................................................................................ 2
8 272213200 Label (No Riders) ................................................................................................ 1
9 582010233 Cover .................................................................................................................. 1
10 580038954 Rivet .................................................................................................................... 4

D843 ©2018 Yale Europe Materials Handling Limited 1-35


FRAME/DRIVE UNIT

WARRANTY LABEL (FIGURE 1-17)

ITEM PART NO. DESCRIPTION QTY


524216189 Label (Warranty) English .................................................................................... 1
524216190 Label (Warranty) Slovenian ................................................................................ 1
524216191 Label (Warranty) Brazilian .................................................................................. 1
524216192 Label (Warranty) Czech ...................................................................................... 1
524216193 Label (Warranty) Danish ..................................................................................... 1
524216194 Label (Warranty) Dutch ....................................................................................... 1
524216195 Label (Warranty) Estonian .................................................................................. 1
524216196 Label (Warranty) Finnish .................................................................................... 1
524216197 Label (Warranty) French ..................................................................................... 1
524216198 Label (Warranty) German ................................................................................... 1
524216199 Label (Warranty) Greek ...................................................................................... 1
524216200 Label (Warranty) Hungarian ............................................................................... 1
524216201 Label (Warranty) Icelandic .................................................................................. 1
524216202 Label (Warranty) Italian ...................................................................................... 1
524216203 Label (Warranty) Latvian .................................................................................... 1
524216204 Label (Warranty) Lithuanian ............................................................................... 1
524216205 Label (Warranty) Norwegian ............................................................................... 1
524216206 Label (Warranty) Polish ...................................................................................... 1
524216207 Label (Warranty) Portuguese .............................................................................. 1
524216208 Label (Warranty) Romanian ................................................................................ 1
524216209 Label (Warranty) Russian ................................................................................... 1
524216210 Label (Warranty) Slovakian ................................................................................ 1
524216211 Label (Warranty) Spanish ................................................................................... 1
524216212 Label (Warranty) Swedish .................................................................................. 1

1-36 ©2018 Yale Europe Materials Handling Limited D843


FRAME/DRIVE UNIT

ITEM PART NO. DESCRIPTION QTY


524216526 Label (Warranty) Turkish .................................................................................... 1
524216766 Label (Warranty) Croatian .................................................................................. 1
524259713 Label (Warranty) Bulgarian ................................................................................. 1
550076748 Label (Warranty) Serbian .................................................................................... 1
550111949 Label (Warranty) Chinese ................................................................................... 1

D843 ©2018 Yale Europe Materials Handling Limited 1-37


FRAME/DRIVE UNIT

SNOWFLAKE LABEL (FIGURE 1-18)


ONLY FOR COLD STORE MODEL

ITEM PART NO. DESCRIPTION QTY


580014880 Label (Snowflake) ............................................................................................... 2

1-38 ©2018 Yale Europe Materials Handling Limited D843


SECTION 2

2 OPERATOR COMPARTMENT
CONTENTS

SECTION 2
OPERATOR COMPARTMENT

DESCRIPTION PAGE

FIXED REAR PROTECTION


WITH FOLDABLE PLATFORM - OPTION .................................................................................................. 2-14
FIXED SIDE PROTECTION
WITH FOLDABLE PLATFORM - OPTION (→ S/N D843T04006M) .......................................................... 2-10
WITH FOLDABLE PLATFORM - OPTION (S/N D843T04007M →) .......................................................... 2-12
GUARD
S/N D843T03186L → ................................................................................................................................. 2-4
LABEL ............................................................................................................................................................. 2-18
OPERATOR PLATFORM ................................................................................................................................ 2-6
COLD STORE - OPTION ............................................................................................................................ 2-8
PAPER HOLDER
OPTION ....................................................................................................................................................... 2-16
SIDE GATES ................................................................................................................................................... 2-2

D843 ©2018 Yale Europe Materials Handling Limited 2-1


Operator Compartment

SIDE GATES (FIGURE 2-1)

2-2 ©2018 Yale Europe Materials Handling Limited D843


Operator Compartment

SIDE GATES
ITEM PART NO. DESCRIPTION QTY
1 a 580061113 Guard .................................................................................................................. 2
1 b 582029499 Guard (FPage 2-4)............................................................................................ 2
2 580061114 Dowel .................................................................................................................. 2
3 501802902 O-Ring ................................................................................................................ 2
4 580073754 Bushing ............................................................................................................... 4
5 582006899 Support ............................................................................................................... 1
6 580058745 Support (LH) ....................................................................................................... 1
7 580027677 Capscrew ............................................................................................................ 4
8 582017936 Plate .................................................................................................................... AR
9 580040811 Plate .................................................................................................................... 4
10 312850032 Strap Clamp ........................................................................................................ 2
11 580060907 Capscrew ............................................................................................................ 1
12 580077716 Spring ................................................................................................................. 1
13 580058771 Support (RH) ....................................................................................................... 1
14 932730905 Capscrew ............................................................................................................ 6
15 582001363 Sensor ................................................................................................................ 1
16 272347600 Plate .................................................................................................................... 1
17 449015036 Locknut ............................................................................................................... 1
18 518791613 Capscrew ............................................................................................................ 4
19 580057732 Shim .................................................................................................................... 2

FOOTNOTES:
a → S/N D843T03185L b S/N D843T03186L →

D843 ©2018 Yale Europe Materials Handling Limited 2-3


Operator Compartment

GUARD (FIGURE 2-2)


(S/N D843T03186L →)

ITEM PART NO. DESCRIPTION QTY


582029499 Guard .................................................................................................................. 1
1 582029500 Rubber Mount ................................................................................................. 1
2 582019588 Capscrew ....................................................................................................... 2
3 582019590 Capscrew ....................................................................................................... 1

2-4 ©2018 Yale Europe Materials Handling Limited D843


Operator Compartment

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 2-5


Operator Compartment

OPERATOR PLATFORM (FIGURE 2-3)

2-6 ©2018 Yale Europe Materials Handling Limited D843


Operator Compartment

OPERATOR PLATFORM
ITEM PART NO. DESCRIPTION QTY
1 449015115 Locknut ............................................................................................................... 2
2 580060355 Steel Plate .......................................................................................................... 2
3 580072438 Pin Assy .............................................................................................................. 2
4 580071216 Pin .................................................................................................................. 1
5 580072439 Roller .............................................................................................................. 1
6 580072440 Pin .................................................................................................................. 1
7 580072781 Bushing .......................................................................................................... 1
8 582002011 Sensor ................................................................................................................ 1
9 580003615 Nut ...................................................................................................................... 2
10 272330200 Support ............................................................................................................... 2
11 580007568 Capscrew ............................................................................................................ 4
12 272008800 Grease Fitting ..................................................................................................... 4
13 580072437 Clip ...................................................................................................................... 2
14 580063472 Spring ................................................................................................................. 1
15 504225227 Washer ............................................................................................................... 2
16 580063471 Spring ................................................................................................................. 1
17 518801683 Washer ............................................................................................................... 2
18 580071218 Bushing ............................................................................................................... 2
19 a 524229173 Running Board .................................................................................................... 1
19 c 550133644 Running Board .................................................................................................... 1
20 580060907 Capscrew ............................................................................................................ 4
21 449021003 Washer ............................................................................................................... 5
22 518805626 Capscrew ............................................................................................................ 2
23 449015011 Nut ...................................................................................................................... 2
24 272074600 Bushing ............................................................................................................... 2
25 580060350 Bushing ............................................................................................................... 2
26 580074521 Screw .................................................................................................................. 2
27 580060352 Support ............................................................................................................... 1
28 449001056 Capscrew ............................................................................................................ 1
29 449015135 Nut ...................................................................................................................... 2
30 272468300 Washer ............................................................................................................... 2
31 580015429 Gas Spring .......................................................................................................... 2
32 277467700 Bushing ............................................................................................................... 4
33 580060351 Spacer ................................................................................................................ 3
34 520051896 Capscrew ............................................................................................................ 1
35 b 524229169 Running Board .................................................................................................... 1
35 d 582063196 Platform .............................................................................................................. 1
36 580057830 Nut , Clip ............................................................................................................. 4
37 580060349 Running Board .................................................................................................... 1
38 580032373 Capscrew ............................................................................................................ 4

FOOTNOTES:
a → S/N D843T05042P c S/N D843T05043P →
b → S/N D843T06318R d S/N D843T06319R →

D843 ©2018 Yale Europe Materials Handling Limited 2-7


Operator Compartment

OPERATOR PLATFORM (FIGURE 2-4)


COLD STORE — OPTION

2-8 ©2018 Yale Europe Materials Handling Limited D843


Operator Compartment

OPERATOR PLATFORM
COLD STORE – OPTION

ITEM PART NO. DESCRIPTION QTY


1 449015115 Locknut ............................................................................................................... 2
2 580060355 Steel Plate .......................................................................................................... 2
3 580072438 Pin Assy .............................................................................................................. 2
4 580071216 Pin .................................................................................................................. 1
5 580072439 Roller .............................................................................................................. 1
6 580072440 Pin .................................................................................................................. 1
7 580072781 Bushing .......................................................................................................... 1
8 582002011 Sensor ................................................................................................................ 1
9 580003615 Nut ...................................................................................................................... 2
10 272330200 Support ............................................................................................................... 2
11 580007568 Capscrew ............................................................................................................ 4
12 272008800 Grease Fitting ..................................................................................................... 4
13 580072437 Clip ...................................................................................................................... 2
14 580063472 Spring ................................................................................................................. 1
15 504225227 Washer ............................................................................................................... 2
16 580063471 Spring ................................................................................................................. 1
17 518801683 Washer ............................................................................................................... 2
18 580071218 Bushing ............................................................................................................... 2
19 a 524229173 Running Board .................................................................................................... 1
19 b 550133644 Running Board .................................................................................................... 1
20 580060907 Capscrew ............................................................................................................ 4
21 449021003 Washer ............................................................................................................... 5
22 580027677 Capscrew ............................................................................................................ 2
23 449015011 Nut ...................................................................................................................... 2
24 272074600 Bushing ............................................................................................................... 2
25 580060350 Bushing ............................................................................................................... 2
26 580074521 Screw .................................................................................................................. 2
27 580060352 Support ............................................................................................................... 1
28 449001056 Capscrew ............................................................................................................ 1
29 449015135 Nut ...................................................................................................................... 2
30 272468300 Washer ............................................................................................................... 2
31 580015429 Gas Spring .......................................................................................................... 2
32 277467700 Bushing ............................................................................................................... 4
33 580060351 Spacer ................................................................................................................ 3
34 520051896 Capscrew ............................................................................................................ 1
35 580060356 Running Board .................................................................................................... 1

FOOTNOTES:
a → S/N D843T05042P b S/N D843T05043P →

D843 ©2018 Yale Europe Materials Handling Limited 2-9


Operator Compartment

FIXED SIDE PROTECTION (FIGURE 2-5)


WITH FOLDABLE PLATFORM — OPTION (→ S/N D843T04006M)

2-10 ©2018 Yale Europe Materials Handling Limited D843


Operator Compartment

FIXED SIDE PROTECTION


WITH FOLDABLE PLATFORM – OPTION (→ S/N D843T04006M)

ITEM PART NO. DESCRIPTION QTY


1 580060793 Cushion ............................................................................................................... 2
2 273011200 Bushing ............................................................................................................... 2
3 272394400 Spring ................................................................................................................. 1
4 580023890 Capscrew ............................................................................................................ 2
5 580013314 Screw .................................................................................................................. 4
6 524237574 Frame ................................................................................................................. 1
7 580061115 Guard .................................................................................................................. 1
8 932730905 Capscrew ............................................................................................................ 6
9 580061106 Label ................................................................................................................... 2
10 580061107 Label ................................................................................................................... 2

D843 ©2018 Yale Europe Materials Handling Limited 2-11


Operator Compartment

FIXED SIDE PROTECTION (FIGURE 2-6)


WITH FOLDABLE PLATFORM — OPTION (S/N D843T04007M →)

2-12 ©2018 Yale Europe Materials Handling Limited D843


Operator Compartment

FIXED SIDE PROTECTION


WITH FOLDABLE PLATFORM – OPTION (S/N D843T04007M →)

ITEM PART NO. DESCRIPTION QTY


1 582039327 Guard .................................................................................................................. 2
2 273011200 Bushing ............................................................................................................... 2
3 580061115 Guard .................................................................................................................. 1
4 932730905 Capscrew ............................................................................................................ 6
5 449015036 Locknut ............................................................................................................... 2
6 449021006 Washer ............................................................................................................... 2
7 580023890 Capscrew ............................................................................................................ 2
8 272394400 Spring ................................................................................................................. 1
9 580013314 Screw .................................................................................................................. 6
10 580080165 Plug ..................................................................................................................... 1
11 582035270 Protector ............................................................................................................. 1
12 580029307 Black Rubber Edge Strip .................................................................................... 2
13 932728910 Capscrew ............................................................................................................ 4

D843 ©2018 Yale Europe Materials Handling Limited 2-13


Operator Compartment

FIXED REAR PROTECTION (FIGURE 2-7)


WITH FOLDABLE PLATFORM — OPTION

2-14 ©2018 Yale Europe Materials Handling Limited D843


Operator Compartment

FIXED REAR PROTECTION


WITH FOLDABLE PLATFORM – OPTION

ITEM PART NO. DESCRIPTION QTY


1 c 580029307 Black Rubber Edge Strip .................................................................................... 1
2 524237546
550120578 Protector ............................................................................................................. 1
3 a 580060793 Cushion ............................................................................................................... 1
3 b 582013057 Cushion ............................................................................................................... 1
3 d 582039327 Guard .................................................................................................................. 1
4 580013314 Screw .................................................................................................................. 4
5 d 932728910 Capscrew ............................................................................................................ 2
6 a 580061002 Label ................................................................................................................... 1
7 a 580060975 Label ................................................................................................................... 1

FOOTNOTES:
a → S/N D843T04006M c S/N D843T04007M →
b S/N D843T04007M ↔ 8/2015 d 9/2015 →

D843 ©2018 Yale Europe Materials Handling Limited 2-15


Operator Compartment

PAPER HOLDER (FIGURE 2-8)


OPTION

2-16 ©2018 Yale Europe Materials Handling Limited D843


Operator Compartment

PAPER HOLDER
OPTION

ITEM PART NO. DESCRIPTION QTY


1 580063404 Support Assembly ............................................................................................... 1
2 580063345 Support ........................................................................................................... 1
3 580062389 Clip ............................................................................................................. 1
4 905049102 Rivet ........................................................................................................... 2
5 580022964 Capscrew ....................................................................................................... 2
6 504226242 Washer ........................................................................................................... 2
7 580057830 Nut , Clip ......................................................................................................... 2
8 580063342 Steel Plate ...................................................................................................... 1
9 449015098 Nut .................................................................................................................. 2
10 449021001 Washer ........................................................................................................... 2
11 580063346 Screw ............................................................................................................. 2

D843 ©2018 Yale Europe Materials Handling Limited 2-17


Operator Compartment

LABEL (FIGURE 2-9)

ITEM PART NO. DESCRIPTION QTY


580035214 Label (Pinch Point) ............................................................................................. 1

2-18 ©2018 Yale Europe Materials Handling Limited D843


SECTION 3

3 ELECTRICAL SYSTEM
CONTENTS

SECTION 3
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BACK-UP ALARM
OPTION ....................................................................................................................................................... 3-24
ELECTRICAL ARRANGEMENT
→ S/N D843T05042P ................................................................................................................................. 3-2
S/N D843T05043P → ................................................................................................................................. 3-6
FAN
OPTION ....................................................................................................................................................... 3-22
KEY PAD
OPTION (→ S/N D843T04609N) ............................................................................................................... 3-19
OPTION (S/N D843T04884N →) ............................................................................................................... 3-20
TELEMETRY
OPTION ....................................................................................................................................................... 3-26
TELEMETRY LABEL
OPTION ....................................................................................................................................................... 3-28
WIRE HARNESS
EMERGENCY SWITCH (S/N D843T05043P →) ....................................................................................... 3-18
FAN - OPTION ............................................................................................................................................ 3-35
MDI .............................................................................................................................................................. 3-17
SCOOTER CONTROL - OPTION ............................................................................................................... 3-33
TELEMETRY - OPTION .............................................................................................................................. 3-30
UTILITY PANEL (→ S/N D843T05042P) ................................................................................................... 3-10
UTILITY PANEL (S/N D843T05043P →) ................................................................................................... 3-14

D843 ©2018 Yale Europe Materials Handling Limited 3-1


ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT (FIGURE 3-1)


(→ S/N D843T05042P)

3-2 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
(→ S/N D843T05042P)

ITEM PART NO. DESCRIPTION QTY


1 582007796 Plate .................................................................................................................... 1
2 582007241 Microswitch ......................................................................................................... 1
3 582007331 Plate .................................................................................................................... 1
4 449001170 Capscrew ............................................................................................................ 7
5 932200905 Capscrew ............................................................................................................ 4
6 449021003 Washer ............................................................................................................... 13
7 d 582007163 Controller (Steering) ........................................................................................... 1
7 e 582020294
582026361 Controller (Steering) ........................................................................................... 1
8 582010551 Clamp ................................................................................................................. 2
9 580021081 Capscrew ............................................................................................................ 4
10 449022019 Lockwasher ......................................................................................................... 4
11 940004903 Washer ............................................................................................................... 4
12 d 504058760 Contactor (Pump) ............................................................................................... 1
12 e 582020304 Contactor (Pump) ............................................................................................... 1
13 580084449 Cotter Pin ............................................................................................................ 3
14 b c 582015392 Wire Harness (FPage 3-33)............................................................................... 1
15 582008277 Contactor (Main) ................................................................................................. 2
16 580060506
582036781 Isolator ................................................................................................................ 2
17 449001013 Capscrew ............................................................................................................ 1
18 449021001 Washer ............................................................................................................... 5
19 449015098 Nut ...................................................................................................................... 1
20 580094362
582016205 Ignition Switch ..................................................................................................... 1
21 582017910 Key ................................................................................................................. 1
22 582007590 Plate .................................................................................................................... 1
23 582007592 Plate .................................................................................................................... 1
24 580091806 Horn .................................................................................................................... 1
25 580023068 Capscrew ............................................................................................................ 1
26 449021006 Washer ............................................................................................................... 1
27 449015036 Locknut ............................................................................................................... 1
28 272347600 Plate .................................................................................................................... 2
29 505966547 Capscrew ............................................................................................................ 4
30 449015014 Nut ...................................................................................................................... 8
31 582007595 Washer ............................................................................................................... 8
32 504804704 Fuse (100 Amp) .................................................................................................. 1
33 449022016 Lockwasher ......................................................................................................... 4
34 582060581 Kit Relay ............................................................................................................. 2
35 582012172 Wire Harness (MDI) (FPage 3-17)..................................................................... 1
36 582007589 Plate .................................................................................................................... 1
37 506395532 Capscrew ............................................................................................................ 2
38 582018003 Wire Harness (FPage 3-10)............................................................................... 1
39 580088450 Fuse Holder .................................................................................................... 3
39 520037882 Fuse (1 Amp) .................................................................................................. 1
39 505972528 Fuse (5 Amp) .................................................................................................. 2
40 d 580070395 Fuse Holder .................................................................................................... 1
40 e 582009615 Fuse Holder .................................................................................................... 1
40 d 580014568 Fuse (40 Amp) ................................................................................................ 1
40 e 582009620 Fuse (40 Amp) ................................................................................................ 1

D843 ©2018 Yale Europe Materials Handling Limited 3-3


ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
(→ S/N D843T05042P)

ITEM PART NO. DESCRIPTION QTY


40 e 582011011 Cover .............................................................................................................. 1
40 e 582018044 Terminal ......................................................................................................... 2
41 580063867 Support ............................................................................................................... 1
42 505970573 Nut ...................................................................................................................... 2
43 582015379
582036191
582044354 Controller (Traction and Hydraulic Pump) .......................................................... 1
44 580094402 Capscrew ............................................................................................................ 4
45 582007593 Plate .................................................................................................................... 1
46 940004903 Washer ............................................................................................................... 2
47 580005884 Capscrew ............................................................................................................ 2
48 582007164 Cable Assy .......................................................................................................... 1
49 580039029 Battery Connector Housing ............................................................................ 1
50 580058483 Battery Connector ............................................................................................... 1
51 580039025 Battery Connector Housing ............................................................................ 1
52 580058485 Power Cable ................................................................................................... 1
53 580058484 Power Cable ................................................................................................... 1
54 504057775 Screw .................................................................................................................. 2
55 449021002 Washer ............................................................................................................... 2
56 582010545 Plate .................................................................................................................... 1
57 c 580096845 Gauge BDI and Hourmeter (MDI) ....................................................................... 1
58 273004100 BDI And Hourmeter ............................................................................................ 1
59 a c 582007242 Microswitch ......................................................................................................... 1
60 a c 277270000 Resistor .......................................................................................................... 1
61 582024904 Cable Guide ........................................................................................................ 3
62 580092138 Switch (Emergency Disconnect) ......................................................................... 1
63 582012505 Fuse .................................................................................................................... 1

FOOTNOTES:
a Cold Store (OPTION) d → S/N D843T02436J
b Only for models with Scooter Control e S/N D843T02437J →
c OPTION

3-4 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 3-5


ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT (FIGURE 3-2)


(S/N D843T05043P →)

3-6 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
(S/N D843T05043P →)

ITEM PART NO. DESCRIPTION QTY


1 580005884 Capscrew ............................................................................................................ 2
2 940004903 Washer ............................................................................................................... 8
3 582007796 Plate .................................................................................................................... 1
4 582007241 Microswitch ......................................................................................................... 1
4 582007240 Microswitch ..................................................................................................... 1
4 580059765
278130800 Connector (4 Way) ......................................................................................... 1
5 582007331 Plate .................................................................................................................... 1
6 449015135 Nut ...................................................................................................................... 2
7 580017101 Washer ............................................................................................................... 2
8 582016153 Flex Plate ............................................................................................................ 1
9 582040821 Switch ................................................................................................................. 1
9 582009243 Switch (Emergency) ....................................................................................... 1
10 582040810 Wire Harness (Emergency switch) (FPage 3-18).......................................... 1
11 580024707 Capscrew ............................................................................................................ 2
12 449021003 Washer ............................................................................................................... 19
13 582019429
582060516 Support ............................................................................................................... 1
14 580058483 Battery Connector ............................................................................................... 1
14 b 580039025 Battery Connector Housing ............................................................................ 1
14 b 580058485 Power Cable ................................................................................................... 1
14 b 580058484 Power Cable ................................................................................................... 1
15 580021081 Capscrew ............................................................................................................ 6
16 449022019 Lockwasher ......................................................................................................... 6
17 582058965 Support Plate ...................................................................................................... 1
18 582020304 Contactor ............................................................................................................ 1
19 582007164 Cable Assy .......................................................................................................... 1
19 580039029 Battery Connector Housing ............................................................................ 1
20 582040809 Wire Harness (Utility panel) (FPage 3-14)......................................................... 1
21 580088450 Fuse Holder .................................................................................................... 3
22 582009615 Fuse Holder .................................................................................................... 1
23 582009620 Fuse (40 Amp) ................................................................................................ 1
24 582011011 Cover .............................................................................................................. 1
25 580029727 Capscrew ............................................................................................................ 2
26 580063867 Support ............................................................................................................... 1
27 449021002 Washer ............................................................................................................... 4
28 505970573 Nut ...................................................................................................................... 2
29 932200901 Capscrew ............................................................................................................ 1
30 272347600 Plate .................................................................................................................... 3
31 582024904 Cable Guide ........................................................................................................ 3
32 580084449 Cotter Pin ............................................................................................................ 3
33 580094362
582016205 Ignition Switch ..................................................................................................... 1
34 582017910 Key ................................................................................................................. 1
35 273004100 BDI And Hourmeter ............................................................................................ 1
36 d 580096845 Gauge BDI and Hourmeter ................................................................................. 1
37 582044353
582060280 Controller ............................................................................................................ 1
38 932200905 Capscrew ............................................................................................................ 4
39 582010551 Clamp ................................................................................................................. 3

D843 ©2018 Yale Europe Materials Handling Limited 3-7


ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
(S/N D843T05043P →)

ITEM PART NO. DESCRIPTION QTY


40 312850034 Strap Clamp ........................................................................................................ 3
41 582040897 Contactor ............................................................................................................ 2
42 449001114 Capscrew ............................................................................................................ 9
43 582007593 Plate .................................................................................................................... 1
44 580094402 Capscrew ............................................................................................................ 4
45 449001170 Capscrew ............................................................................................................ 1
46 582007592 Plate .................................................................................................................... 1
47 582015379
582036191
582044354 Controller ............................................................................................................ 1
48 582007589 Plate .................................................................................................................... 1
49 449015014 Nut ...................................................................................................................... 8
50 449022016 Lockwasher ......................................................................................................... 4
51 449021001 Washer ............................................................................................................... 13
52 582007590 Plate .................................................................................................................... 1
53 449001343 Capscrew ............................................................................................................ 1
54 449015098 Nut ...................................................................................................................... 1
55 504804704 Fuse (100 Amp) .................................................................................................. 1
56 582012505 Fuse .................................................................................................................... 1
57 505966547 Capscrew ............................................................................................................ 4
58 580060506
582036781 Isolator ................................................................................................................ 2
59 449001013 Capscrew ............................................................................................................ 1
60 582007595 Washer ............................................................................................................... 6
61 580091806 Horn .................................................................................................................... 1
62 582060581 Kit Relay ............................................................................................................. 2
63 c d 582015392 Wire Harness (FPage 3-33)............................................................................... 1
64 449015021 Nut ...................................................................................................................... 1
65 449022021 Washer ............................................................................................................... 2
66 582012172 Wire Harness (MDI) (FPage 3-17)..................................................................... 1
67 a 582007242 Microswitch ......................................................................................................... 1
67 a 582007240 Microswitch ..................................................................................................... 1
67 a 580059765
278130800 Connector (4 Way) ......................................................................................... 1
68 a 277270000 Resistor .......................................................................................................... 1

FOOTNOTES:
a Cold Store Option c Only for models with Scooter Control
b NOT ILLUSTRATED d Option

3-8 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 3-9


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 3-3)


UTILITY PANEL (→ S/N D843T05042P)

3-10 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

WIRE HARNESS
UTILITY PANEL (→ S/N D843T05042P)

ITEM PART NO. DESCRIPTION QTY


582018003 Wire Harness (Utility Panel) ................................................................................ 1
1 582063362 Terminal Faston Male Preinsulated AMP ....................................................... 2
2 582054573 Terminal ......................................................................................................... 2
3 580049116 Connector (1 Way) ......................................................................................... 2
3 a 580035034 Terminal (Pin) ................................................................................................. 2
3 a 580040456 Wire Seal (Yellow) .......................................................................................... 2
4 580049117 Connector (1 Way) ......................................................................................... 2
4 a 580050847 Plug ................................................................................................................ 2
5 504064720 Connector ....................................................................................................... 1
5 a 505968568 Terminal (Socket) ........................................................................................... 3
5 a 580039194 Connector (Secondary Lock) .......................................................................... 1
6 518445605 Connector (4 Way) ......................................................................................... 2
6 a 518445601 Pin .................................................................................................................. 2
7 580035032 Connector (4 Way) ......................................................................................... 6
7 a 580035034 Terminal (Pin) ................................................................................................. 24
7 a 580040456 Wire Seal (Yellow) .......................................................................................... 24
8 580065043 Electrical Connector (6 Way) .......................................................................... 3
8 a 580035034 Terminal (Pin) ................................................................................................. 18
8 a 580040456 Wire Seal (Yellow) .......................................................................................... 18
9 518445610 Connector (8 Way) ......................................................................................... 1
9 a 518445602 Socket ............................................................................................................ 6
10 520202606 Connector (35-Way) ....................................................................................... 1
10 a 520202601 Connector (Socket Female) ........................................................................... 22
11 278131400 Terminal ......................................................................................................... 2
12 520202606 Connector (35-Way) ....................................................................................... 1
12 a 520202601 Connector (Socket Female) ........................................................................... 31
13 580035031 Connector (2 Way) ......................................................................................... 4
13 a 580035034 Terminal (Pin) ................................................................................................. 8
13 a 580040456 Wire Seal (Yellow) .......................................................................................... 8
14 524175704 Connector ....................................................................................................... 1
15 582064927 Diode .............................................................................................................. 1
16 580062118 Connector (3 Way) ......................................................................................... 1
16 a 580035034 Terminal (Pin) ................................................................................................. 3
16 a 580040456 Wire Seal (Yellow) .......................................................................................... 3
17 580034053 Blade Terminal ............................................................................................... 22
18 580080969 Terminal (Blade) ............................................................................................. 2
19 580059765
278130800 Connector (4 Way) ......................................................................................... 1
19 a 580050847 Plug ................................................................................................................ 4
20 582045774 Varistor ........................................................................................................... 1
21 580088450 Fuse Holder .................................................................................................... 2
21 a 582060289 Terminal For MTA Fuse ................................................................................. 4
21 a 582060290 Seal Seal Copat ............................................................................................. 4
21 a 505972528 Fuse (5 Amp) .................................................................................................. 2
22 580088450 Fuse Holder .................................................................................................... 1
22 a 582060289 Terminal For MTA Fuse ................................................................................. 2
22 a 582060290 Seal Seal Copat ............................................................................................. 2
22 a 520037882 Fuse (1 Amp) .................................................................................................. 1
23 277514600 Ring Terminal ................................................................................................. 3
24 582009615 Fuse Holder .................................................................................................... 1

D843 ©2018 Yale Europe Materials Handling Limited 3-11


ELECTRICAL SYSTEM

WIRE HARNESS
UTILITY PANEL (→ S/N D843T05042P)

ITEM PART NO. DESCRIPTION QTY


24 a 582018044 Terminal ......................................................................................................... 2
24 a 582011011 Cover .............................................................................................................. 1
24 a 582009620 Fuse (40 Amp) ................................................................................................ 1
25 582063634 Diode 1.5A ...................................................................................................... 1
26 582023621 Ring Terminal ................................................................................................. 1
27 582028827 Terminal ......................................................................................................... 1

FOOTNOTES:
a NOT ILLUSTRATED

3-12 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 3-13


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 3-4)


UTILITY PANEL (S/N D843T05043P →)

3-14 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

WIRE HARNESS
UTILITY PANEL (S/N D843T05043P →)

ITEM PART NO. DESCRIPTION QTY


582040809 Wire Harness (Utility Panel) ................................................................................ 1
1 582063362 Terminal Faston Male Preinsulated AMP ....................................................... 2
2 582054573 Terminal ......................................................................................................... 2
3 580049116 Connector (1 Way) ......................................................................................... 2
3 a 580035034 Terminal (Pin) ................................................................................................. 2
3 a 580040456 Wire Seal (Yellow) .......................................................................................... 2
4 580049117 Connector (1 Way) ......................................................................................... 2
4 a 580050847 Plug ................................................................................................................ 2
5 504064720 Connector ....................................................................................................... 1
5 a 505968568 Terminal (Socket) ........................................................................................... 3
5 a 580039194 Connector (Secondary Lock) .......................................................................... 1
6 518445605 Connector (4 Way) ......................................................................................... 2
6 a 518445601 Pin .................................................................................................................. 2
7 580035032 Connector (4 Way) ......................................................................................... 7
7 a 580035034 Terminal (Pin) ................................................................................................. 28
7 a 580040456 Wire Seal (Yellow) .......................................................................................... 28
8 580065043 Electrical Connector (6 Way) .......................................................................... 3
8 a 580035034 Terminal (Pin) ................................................................................................. 18
8 a 580040456 Wire Seal (Yellow) .......................................................................................... 18
9 518445610 Connector (8 Way) ......................................................................................... 1
9 a 518445602 Socket ............................................................................................................ 6
10 520202606 Connector (35-Way) ....................................................................................... 1
10 a 580051143 Terminal Socket ............................................................................................. 22
11 278131400 Terminal ......................................................................................................... 2
12 520202606 Connector (35-Way) (To Traction Controller) ................................................. 1
12 a 520202601 Connector (Socket Female) ........................................................................... 31
13 580035031 Connector (2 Way) ......................................................................................... 4
13 a 580035034 Terminal (Pin) ................................................................................................. 8
13 a 580040456 Wire Seal (Yellow) .......................................................................................... 8
14 524175704 Connector ....................................................................................................... 1
15 582064927 Diode 4A ......................................................................................................... 1
15 a 582067790 Resistor 47 OHM IW ...................................................................................... 1
16 580062118 Connector (3 Way) ......................................................................................... 1
16 a 580035034 Terminal (Pin) ................................................................................................. 3
16 a 580040456 Wire Seal (Yellow) .......................................................................................... 3
17 580034053 Blade Terminal ............................................................................................... 23
18 580080969 Terminal (Blade) ............................................................................................. 2
19 580059765
278130800 Connector (4 Way) ......................................................................................... 1
19 a 580050847 Plug ................................................................................................................ 4
20 582045774 Varistor ........................................................................................................... 1
21 580088450 Fuse Holder .................................................................................................... 2
21 a 582060289 Terminal For MTA Fuse ................................................................................. 4
21 a 582060290 Seal Seal Copat ............................................................................................. 4
21 a 505972528 Fuse (5 Amp) .................................................................................................. 2
22 580088450 Fuse Holder .................................................................................................... 1
22 a 582060289 Terminal For MTA Fuse ................................................................................. 2
22 a 582060290 Seal Seal Copat ............................................................................................. 2
22 a 520037882 Fuse (1 Amp) .................................................................................................. 1
23 277514600 Ring Terminal ................................................................................................. 3

D843 ©2018 Yale Europe Materials Handling Limited 3-15


ELECTRICAL SYSTEM

WIRE HARNESS
UTILITY PANEL (S/N D843T05043P →)

ITEM PART NO. DESCRIPTION QTY


24 582009615 Fuse Holder .................................................................................................... 1
24 a 582018044 Terminal ......................................................................................................... 2
24 a 582011011 Cover .............................................................................................................. 1
24 a 582009620 Fuse (40 Amp) ................................................................................................ 1
25 582063634 Diode 1.5A ...................................................................................................... 1
26 582023621 Ring Terminal ................................................................................................. 1

FOOTNOTES:
a NOT ILLUSTRATED

3-16 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 3-5)


MDI

ITEM PART NO. DESCRIPTION QTY


582012172 Wire Harness (MDI) ............................................................................................ 1
1 518445606 Connector (Socket Female) ........................................................................... 1
1 a 518445602 Socket ............................................................................................................ 3
2 518445610 Connector (8 Way) ......................................................................................... 1
2 a 518445602 Socket ............................................................................................................ 3
3 518445609 Plug ................................................................................................................ 1
3 a 518445601 Pin .................................................................................................................. 2

FOOTNOTES:
a NOT ILLUSTRATED

D843 ©2018 Yale Europe Materials Handling Limited 3-17


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 3-6)


EMERGENCY SWITCH (S/N D843T05043P →)

ITEM PART NO. DESCRIPTION QTY


582040810 Wire Harness (Emergency Switch) ..................................................................... 1
1 277512700 Terminal ......................................................................................................... 4
2 580059765
278130800 Connector (4 Way) ......................................................................................... 1
2 a 278131700 Pin Terminal ................................................................................................... 4
2 a 580040456 Wire Seal (Yellow) .......................................................................................... 4

FOOTNOTES:
a NOT ILLUSTRATED

3-18 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

KEY PAD (FIGURE 3-7)


OPTION (→ S/N D843T04609N)

ITEM PART NO. DESCRIPTION QTY


1 582007408 Key Pad .............................................................................................................. 1
2 582001671 Wire Harness (Key pad) ..................................................................................... 1
3 580065044 Electrical Connector (6 Way) .......................................................................... 1
3 a 278131700 Pin Terminal ................................................................................................... 6
3 a 580040456 Wire Seal (Yellow) .......................................................................................... 6
4 580080969 Terminal (Blade) ............................................................................................. 1
5 580034053 Blade Terminal ............................................................................................... 2
6 580049117 Connector (1 Way) ......................................................................................... 1
6 a 278131700 Pin Terminal ................................................................................................... 1
6 a 580040456 Wire Seal (Yellow) .......................................................................................... 1

FOOTNOTES:
a NOT ILLUSTRATED

D843 ©2018 Yale Europe Materials Handling Limited 3-19


ELECTRICAL SYSTEM

KEY PAD (FIGURE 3-8)


OPTION (S/N D843T04884N →)

ITEM PART NO. DESCRIPTION QTY


1 518791613 Capscrew ............................................................................................................ 2
2 582012416
582045353 Key Pad .............................................................................................................. 1
3 449021003 Washer ............................................................................................................... 2
4 449015135 Nut ...................................................................................................................... 2
5 582015746 Wire Harness ...................................................................................................... 1
6 580080969 Terminal (Blade) ............................................................................................. 2
7 580049117 Connector (1 Way) ......................................................................................... 1
7 a 278131700 Pin Terminal ................................................................................................... 1
7 a 580040456 Wire Seal (Yellow) .......................................................................................... 1
8 580035032 Connector (4 Way) ......................................................................................... 1
8 a 580035034 Terminal (Pin) ................................................................................................. 4
8 a 580040456 Wire Seal (Yellow) .......................................................................................... 4

FOOTNOTES:
a NOT ILLUSTRATED

3-20 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 3-21


ELECTRICAL SYSTEM

FAN (FIGURE 3-9)


OPTION

3-22 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

FAN
OPTION

ITEM PART NO. DESCRIPTION QTY


1 449001239 Capscrew ............................................................................................................ 2
2 580003656 Capscrew ............................................................................................................ 4
3 449015112 Locknut ............................................................................................................... 7
4 582007921 Support Plate ...................................................................................................... 1
5 580035214 Label (Pinch Point) ............................................................................................. 1
6 582060581 Kit Relay ............................................................................................................. 1
7 506395532 Capscrew ............................................................................................................ 2
8 580063867 Support ............................................................................................................... 1
9 582008113 Wire Harness (FPage 3-35)............................................................................... 1
10 580088450 Fuse Holder .................................................................................................... 1
11 580068096 Clamp ................................................................................................................. 1
12 449007032 Screw .................................................................................................................. 2
13 582012115 Thermostat .......................................................................................................... 1
14 582008097 Fan ...................................................................................................................... 1

D843 ©2018 Yale Europe Materials Handling Limited 3-23


ELECTRICAL SYSTEM

BACK-UP ALARM (FIGURE 3-10)


OPTION

ITEM PART NO. DESCRIPTION QTY


1 582060581 Kit Relay ............................................................................................................. 1
2 580033439 Horn .................................................................................................................... 1
3 580094730 Wire Harness ...................................................................................................... 1
4 580034053 Blade Terminal ............................................................................................... 6
5 580059765
278130800 Connector (4 Way) ......................................................................................... 1
5 278131700 Pin Terminal ................................................................................................... 3
5 580040456 Wire Seal (Yellow) .......................................................................................... 3
5 580050847 Plug ................................................................................................................ 1
6 582069168 Capacitor Electrolytic Capacitor ..................................................................... 1

3-24 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 3-25


ELECTRICAL SYSTEM

TELEMETRY (FIGURE 3-11)


OPTION

3-26 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

TELEMETRY
OPTION
KEY:
A: LEVEL 1: Monitoring
B: LEVEL 2: Access
C: LEVEL 3: Verification
QTY
ITEM PART NO. DESCRIPTION A B C
1 932728908 Capscrew .......................................................................................... .. .. 2
2 582020706 Display (FM2) .................................................................................... .. .. 1
3 932729905 Capscrew .......................................................................................... .. .. 3
4 504226242 Washer .............................................................................................. .. .. 3
5 449015098 Nut ..................................................................................................... .. .. 3
6 449015135 Nut ..................................................................................................... .. .. 2
7 580094577 Cap .................................................................................................... .. .. 2
8 582052627 Bracket .............................................................................................. .. .. 1
9 580003615 Nut ..................................................................................................... .. 2 2
10 582020782 Card-ID Reader (ISO-Prox) ............................................................... .. 1 1
10 582020783 Card-ID Reader (HID Standard Prox) ............................................... .. 1 1
10 582020784 Card-ID Reader (IClass/MIFARE Prox) ............................................. .. 1 1
11 518803687 Connector ...................................................................................... .. 1 1
11 505968514 Terminal (Pin) ................................................................................ .. 2 2
12 582053708 Gasket ............................................................................................... .. 1 1
13 582053709 Support .............................................................................................. .. 1 1
14 582025995 Label (ID Card Reader) ..................................................................... .. 1 1
15 580092736 Capscrew .......................................................................................... .. 2 2
16 505976563 Capscrew .......................................................................................... 2 2 2
17 449015036 Locknut .............................................................................................. 2 2 2
18 582052628 Bracket .............................................................................................. 1 1 1
19 580013990 Capscrew .......................................................................................... 4 4 4
20 580013298 Shock Absorber ................................................................................. 1 1 1
21 449015135 Nut ..................................................................................................... 1 1 1
22 582020730 Control Module (FM1 Cell 3G Extended Voltage) ............................. 1 1 1
22 582020701
582020715 Control Module (FM1 WiFi Extended Voltage) .................................. 1 1 1
23 449021002 Washer .............................................................................................. 1 1 1
24 580038834 Capscrew .......................................................................................... 1 1 1
25 580041805 Capscrew .......................................................................................... 2 2 2
26 580093223 Buzzer Assembly ............................................................................... 1 1 1
26 580056006 Connector (2 Pin) .......................................................................... 1 1 1
26 580056004 Connector (Secondary Lock) ........................................................ 1 1 1
26 580039516 Terminal ........................................................................................ 2 2 2
27 582020792
582020794 Antenna (Dual GSM/GPS) ................................................................ 1 1 1
27 582020793 Antenna (WiFi) .................................................................................. 1 1 1
28 a 582051218 Wire Harness (Telemetry FM1A) (FPage 3-30)............................... 1 1 1
29 a 582051219 Wire Harness (Telemetry FM1B) (FPage 3-30)............................... .. 1 1
30 a 582051220 Wire Harness (Telemetry FM2) (FPage 3-30).................................. .. .. 1

FOOTNOTES:
a NOT ILLUSTRATED

D843 ©2018 Yale Europe Materials Handling Limited 3-27


ELECTRICAL SYSTEM

TELEMETRY LABEL (FIGURE 3-12)


OPTION

ITEM PART NO. DESCRIPTION QTY


550061527 Label - System activation - Type B (English) ...................................................... 1
550061528 Label - System activation - Type B (Brazilian) .................................................... 1
550061529 Label - System activation - Type B (Czech) ....................................................... 1
550061530 Label - System activation - Type B (Danish) ...................................................... 1
550061531 Label - System activation - Type B (Dutch) ........................................................ 1
550061532 Label - System activation - Type B (Finnish) ...................................................... 1
550061533 Label - System activation - Type B (French) ...................................................... 1
550061534 Label - System activation - Type B (German) ..................................................... 1
550061535 Label - System activation - Type B (Greek) ........................................................ 1
550061536 Label - System activation - Type B (Hungarian) ................................................. 1
550061537 Label - System activation - Type B (Icelandic) ................................................... 1
550061538 Label - System activation - Type B (Italian) ........................................................ 1
550061539 Label - System activation - Type B (Norwegian) ................................................ 1
550061540 Label - System activation - Type B (Polish) ........................................................ 1
550061541 Label - System activation - Type B (Portuguese) ............................................... 1
550061542 Label - System activation - Type B (Russian) ..................................................... 1
550061543 Label - System activation - Type B (Slovakian) .................................................. 1
550061544 Label - System activation - Type B (Spanish) ..................................................... 1
550061545 Label - System activation - Type B (Swedish) .................................................... 1
550061546 Label - System activation - Type B (Croatian) .................................................... 1
550061547 Label - System activation - Type B (Estonian) .................................................... 1
550061548 Label - System activation - Type B (Latvian) ...................................................... 1
550061549 Label - System activation - Type B (Lithuanian) ................................................. 1

3-28 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY


550061550 Label - System activation - Type B (Romanian) ................................................. 1
550061551 Label - System activation - Type B (Slovenian) .................................................. 1
550061552 Label - System activation - Type B (Turkish) ...................................................... 1
550061553 Label - System activation - Type B (Bulgarian) .................................................. 1
550081533 Label - System activation - Type B (Serbian) ..................................................... 1

D843 ©2018 Yale Europe Materials Handling Limited 3-29


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 3-13)


TELEMETRY — OPTION

3-30 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

WIRE HARNESS
TELEMETRY – OPTION

ITEM PART NO. DESCRIPTION QTY


1 582051218 Wire Harness (Telemetry FM1A) ........................................................................ 1
2 580034053 Blade Terminal ............................................................................................... 1
3 580080969 Terminal (Blade) ............................................................................................. 1
4 580034053 Blade Terminal ............................................................................................... 1
5 505968501 Connector ....................................................................................................... 1
5 a 505968568 Terminal (Socket) ........................................................................................... 2
5 a 580021088 Connector (Secondary Lock) .......................................................................... 1
6 505968533 Connector ....................................................................................................... 1
6 a 505968514 Terminal (Pin) ................................................................................................. 2
6 a 505968540 Connector (Secondary Lock) .......................................................................... 1
7 580080969 Terminal (Blade) ............................................................................................. 1
8 520038850 Connector (DT REC 3-Pin) ............................................................................. 1
8 a 505968514 Terminal (Pin) ................................................................................................. 3
8 a 580039193 Connector (Secondary Lock) .......................................................................... 1
9 504064720 Connector ....................................................................................................... 1
9 a 505968568 Terminal (Socket) ........................................................................................... 3
9 a 580039194 Connector (Secondary Lock) .......................................................................... 1
10 277514700 Ring Terminal ................................................................................................. 1
11 580036981 Connector (DTM PLU 12-Socket) .................................................................. 1
11 a 580039513 Terminal ......................................................................................................... 5
11 a 580036986 Connector (Secondary Lock) .......................................................................... 1
11 a 580019119 Plug ................................................................................................................ 7
12 582051219 Wire Harness (Telemetry FM1B) ........................................................................ 1
13 505968533 Connector ....................................................................................................... 1
13 a 505968514 Terminal (Pin) ................................................................................................. 2
13 a 505968540 Connector (Secondary Lock) .......................................................................... 1
14 504064701 Connector (4 Soc) .......................................................................................... 1
14 a 505968568 Terminal (Socket) ........................................................................................... 4
14 a 580020944 Connector (Secondary Lock) .......................................................................... 1
15 580019245 Connector (2 Socket) ..................................................................................... 1
15 a 580039513 Terminal ......................................................................................................... 2
15 a 580019246 Connector (Secondary Lock) .......................................................................... 1
16 580036982 Connector (STM PLU 12-Socket) ................................................................... 1
16 a 580039513 Terminal ......................................................................................................... 7
16 a 580036986 Connector (Secondary Lock) .......................................................................... 1
16 a 580019119 Plug ................................................................................................................ 5
17 580009067 Connector ....................................................................................................... 1
17 a 580091403 Terminal ......................................................................................................... 2
17 a 582000484 Terminal ......................................................................................................... 2
18 582010004 Relay (Mini Power) ......................................................................................... 1
19 582051220 Wire Harness (Telemetry FM2) .......................................................................... 1
20 518803687 Connector ....................................................................................................... 1
20 a 505968514 Terminal (Pin) ................................................................................................. 4
20 a 518806635 Connector (Secondary Lock) .......................................................................... 1
21 504064701 Connector (4 Soc) .......................................................................................... 1
21 a 505968568 Terminal (Socket) ........................................................................................... 3
21 a 580020944 Connector (Secondary Lock) .......................................................................... 1
21 a 505968566 Plug ................................................................................................................ 1
22 580036983 Connector (DTM PLU 12-Socket) .................................................................. 1
22 a 580039513 Terminal ......................................................................................................... 5

D843 ©2018 Yale Europe Materials Handling Limited 3-31


ELECTRICAL SYSTEM

WIRE HARNESS
TELEMETRY – OPTION

ITEM PART NO. DESCRIPTION QTY


22 a 580036986 Connector (Secondary Lock) .......................................................................... 1
22 a 580019119 Plug ................................................................................................................ 7

FOOTNOTES:
a NOT ILLUSTRATED

3-32 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 3-14)


SCOOTER CONTROL — OPTION

ITEM PART NO. DESCRIPTION QTY


582015392 Wire Harness (Scooter Control) .......................................................................... 1
1 580034053 Blade Terminal ............................................................................................... 1
2 580035032 Connector (4 Way) ......................................................................................... 1
2 a 580035034 Terminal (Pin) ................................................................................................. 4
2 a 580040456 Wire Seal (Yellow) .......................................................................................... 4
3 580059765
278130800 Connector (4 Way) ......................................................................................... 1
3 a 278131700 Pin Terminal ................................................................................................... 3
3 a 580040456 Wire Seal (Yellow) .......................................................................................... 3
3 a 580050847 Plug ................................................................................................................ 1
4 580065044 Electrical Connector (6 Way) .......................................................................... 1
4 a 278131700 Pin Terminal ................................................................................................... 6
4 a 580040456 Wire Seal (Yellow) .......................................................................................... 6
5 580065043 Electrical Connector (6 Way) .......................................................................... 1
5 a 580035034 Terminal (Pin) ................................................................................................. 6
5 a 580040456 Wire Seal (Yellow) .......................................................................................... 6
6 518445610 Connector (8 Way) ......................................................................................... 1
6 a 518445602 Socket ............................................................................................................ 6
7 518445609 Plug ................................................................................................................ 1
7 a 518445601 Pin .................................................................................................................. 6

D843 ©2018 Yale Europe Materials Handling Limited 3-33


ELECTRICAL SYSTEM

FOOTNOTES:
a NOT ILLUSTRATED

3-34 ©2018 Yale Europe Materials Handling Limited D843


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 3-15)


FAN — OPTION

ITEM PART NO. DESCRIPTION QTY


582008113 Wire Harness (Fan) ............................................................................................ 1
1 582000705 Terminal ......................................................................................................... 2
2 580034053 Blade Terminal ............................................................................................... 6
3 580080969 Terminal (Blade) ............................................................................................. 2
4 582045774 Varistor ........................................................................................................... 1
5 580035031 Connector (2 Way) ......................................................................................... 1
5 a 580035034 Terminal (Pin) ................................................................................................. 2
5 a 580040456 Wire Seal (Yellow) .......................................................................................... 2
6 580088450 Fuse Holder .................................................................................................... 1
6 a 582060289 Terminal For MTA Fuse ................................................................................. 2
6 a 582060290 Seal Seal Copat ............................................................................................. 2
6 a 505972528 Fuse (5 Amp) .................................................................................................. 1

FOOTNOTES:
a NOT ILLUSTRATED

D843 ©2018 Yale Europe Materials Handling Limited 3-35


ELECTRICAL SYSTEM

NOTES

3-36 ©2018 Yale Europe Materials Handling Limited D843


SECTION 4

4 STEER HANDLE/BRAKE SYSTEM


CONTENTS

SECTION 4
STEER HANDLE/BRAKE SYSTEM

DESCRIPTION PAGE

CONTROL BOX
→ S/N D843T02810K ................................................................................................................................. 4-10
S/N D843T02811K ↔ S/N D843T03815M INC. 03817 .............................................................................. 4-12
S/N D843T03818M → ................................................................................................................................ 4-14
FOR MODELS WITH SCOOTER CONTROL - OPTION (→ S/N D843T03817M) .................................... 4-16
ELECTROMAGNETIC BRAKE
→ S/N D843T03602L ................................................................................................................................. 4-20
S/N D843T03603L → ................................................................................................................................. 4-22
LABELS
→ S/N D843T03817M ................................................................................................................................ 4-18
S/N D843T03818M → ................................................................................................................................ 4-19
STEERING ...................................................................................................................................................... 4-2
FOR MODELS WITH SCOOTER CONTROL - OPTION ............................................................................ 4-6

D843 ©2018 Yale Europe Materials Handling Limited 4-1


STEER HANDLE/BRAKE SYSTEM

STEERING (FIGURE 4-1)

4-2 ©2018 Yale Europe Materials Handling Limited D843


STEER HANDLE/BRAKE SYSTEM

STEERING
ITEM PART NO. DESCRIPTION QTY
1 931701910 Nut ...................................................................................................................... 2
2 272469000 Washer ............................................................................................................... 2
3 580023593 Capscrew ............................................................................................................ 2
4 312850032 Strap Clamp ........................................................................................................ 1
5 524140514 Steering (Tiller Handle) ....................................................................................... 1
6 580060127 E-Ring ................................................................................................................. 2
7 277467700 Bushing ............................................................................................................... 2
8 580015429 Gas Spring .......................................................................................................... 1
9 520035820 Capscrew ............................................................................................................ 2
10 272027800 Pin ....................................................................................................................... 2
11 272006400 Washer ............................................................................................................... 2
12 272015100 Bushing ............................................................................................................... 2
13 580060128 Plate .................................................................................................................... 1
14 582007247 Tiller Wldmt ......................................................................................................... 1
15 580060907 Capscrew ............................................................................................................ 4
16 582007226 Support ............................................................................................................... 1
17 580047636 Ball Bearing ........................................................................................................ 2
18 053293800 Snap Ring ........................................................................................................... 1
19 501989903 Snap Ring ........................................................................................................... 1
20 582007245 Plate .................................................................................................................... 1
21 932200905 Capscrew ............................................................................................................ 3
22 582007040 Sensor ................................................................................................................ 1
23 954504906 Roll Pin ........................................................................................................... 1
24 580008010 Capscrew ....................................................................................................... 2
25 582007184 Sensor ................................................................................................................ 1
26 582007039 Support ............................................................................................................... 1
27 449021003 Washer ............................................................................................................... 6
28 580022962 Capscrew ............................................................................................................ 3
29 940004903 Washer ............................................................................................................... 4
30 449015012 Nut ...................................................................................................................... 2
31 449015135 Nut ...................................................................................................................... 1
32 272347600 Plate .................................................................................................................... 3
33 449001121 Capscrew ............................................................................................................ 1
34 582010551 Clamp ................................................................................................................. 1
35 582007196 Snap Ring ........................................................................................................... 1
36 501802905 O-Ring ................................................................................................................ 1
37 582007193 Friction Disk ........................................................................................................ 1
38 582007194 Spring ................................................................................................................. 1
39 582007186 Disk ..................................................................................................................... 1
40 582007185 Support ............................................................................................................... 1
41 932200905 Capscrew ............................................................................................................ 2
42 505977540 Nut ...................................................................................................................... 1
43 582007794 Capscrew ............................................................................................................ 1
44 b 550014258 Tiller Head Assembly (FPage 4-10).................................................................. 1
44 d 582019353 Tiller Head Assembly (FPage 4-12).................................................................. 1
44 e 582019366 Tiller Head Assembly (FPage 4-16).................................................................. 1
45 449015002 Nut ...................................................................................................................... 1
46 580046203 Bumper ............................................................................................................... 1
47 932200902 Capscrew ............................................................................................................ 1
48 272330200 Support ............................................................................................................... 1
49 580017058 Sensor (Tiller Sensor Wire Harness) .................................................................. 1

D843 ©2018 Yale Europe Materials Handling Limited 4-3


STEER HANDLE/BRAKE SYSTEM

STEERING
ITEM PART NO. DESCRIPTION QTY
49 518445602 Socket ............................................................................................................ 3
49 518445606 Connector (Socket Female) ........................................................................... 1
50 580008011 Capscrew ............................................................................................................ 2
51 272394400 Spring ................................................................................................................. 1
52 580015428 Guard .................................................................................................................. 1
53 449007010 Screw .................................................................................................................. 2
54 582007203 Damper ............................................................................................................... 1
55 580017101 Washer ............................................................................................................... 1
56 449001268 Capscrew ............................................................................................................ 1
57 c 582007250 Wire Harness (Tiller) ........................................................................................... 1
58 580065044 Electrical Connector (6 Way) .......................................................................... 1
58 a 278131700 Pin Terminal ................................................................................................... 6
58 a 580040456 Wire Seal (Yellow) .......................................................................................... 6
59 518445610 Connector (8 Way) ......................................................................................... 1
59 a 518445602 Socket ............................................................................................................ 2
59 a 524152702 Insulator .......................................................................................................... 1
60 518445608 Connector (6 Way) ......................................................................................... 1
60 a 518445602 Socket ............................................................................................................ 4
60 a 524152701 Insulator .......................................................................................................... 4
61 e 582034039 Wire Harness (Tiller) ........................................................................................... 1
62 580065044 Electrical Connector (6 Way) .......................................................................... 1
62 a 278131700 Pin Terminal ................................................................................................... 6
62 a 580040456 Wire Seal (Yellow) .......................................................................................... 6
63 580049117 Connector (1 Way) ......................................................................................... 1
63 a 278131700 Pin Terminal ................................................................................................... 1
63 a 580040456 Wire Seal (Yellow) .......................................................................................... 1
64 518445610 Connector (8 Way) ......................................................................................... 1
64 a 518445602 Socket ............................................................................................................ 7
64 a 524152702 Insulator .......................................................................................................... 1

FOOTNOTES:
a NOT ILLUSTRATED d S/N D843T02811K ↔ S/N D843T03815M INC.
b → S/N D843T02810K 03817
c → S/N D843T03817M e S/N D843T03818M →

4-4 ©2018 Yale Europe Materials Handling Limited D843


STEER HANDLE/BRAKE SYSTEM

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 4-5


STEER HANDLE/BRAKE SYSTEM

STEERING (FIGURE 4-2)


FOR MODELS WITH SCOOTER CONTROL — OPTION

4-6 ©2018 Yale Europe Materials Handling Limited D843


STEER HANDLE/BRAKE SYSTEM

STEERING
FOR MODELS WITH SCOOTER CONTROL – OPTION

ITEM PART NO. DESCRIPTION QTY


1 c 582015907 Tiller Head (FPage 4-16)................................................................................... 1
1 e 582019366 Tiller Head Assembly (FPage 4-14).................................................................. 1
2 272469000 Washer ............................................................................................................... 2
3 580023593 Capscrew ............................................................................................................ 2
4 582001633 Bracket ................................................................................................................ 1
5 580041805 Capscrew ............................................................................................................ 3
6 580037198
015418300 Cotter Pin ............................................................................................................ 1
7 580023888 Capscrew ............................................................................................................ 2
8 b 580003615 Nut ...................................................................................................................... 2
8 d 582060682 Locknut ............................................................................................................... 2
9 582001496
582060607 Bumper ............................................................................................................... 2
10 b 520035820 Capscrew ............................................................................................................ 2
11 582001903 Support ............................................................................................................... 1
12 582001493 Support ............................................................................................................... 1
13 272347600 Plate .................................................................................................................... 4
14 931701910 Nut ...................................................................................................................... 1
15 277754400 Clip ...................................................................................................................... 1
16 580008220 Capscrew ............................................................................................................ 2
17 582014993 Clip ...................................................................................................................... 1
18 449021002 Washer ............................................................................................................... 2
19 580060907 Capscrew ............................................................................................................ 4
20 582014994 Support ............................................................................................................... 1
21 518805626 Capscrew ............................................................................................................ 4
22 449021003 Washer ............................................................................................................... 4
23 582001670 Cover .................................................................................................................. 1
24 449021001 Washer ............................................................................................................... 2
25 580022963 Capscrew ............................................................................................................ 2
26 580035673 Capscrew ............................................................................................................ 1
27 940600905 Washer ............................................................................................................... 1
28 580094481 Clip ...................................................................................................................... 1
29 582015745 Brake Assy (Includes Brakes and Springs) ........................................................ 1
29 582016661 Brake Assy ..................................................................................................... 1
30 582015741 Spring ............................................................................................................. 8
31 582001510 Sensor ................................................................................................................ 1
32 582007140 Screw .................................................................................................................. 4
33 582001508 Spacer ................................................................................................................ 1
34 582006744 Bearing ............................................................................................................... 2
35 015915600 Snap Ring ........................................................................................................... 1
36 582001509 Magnet ................................................................................................................ 1
37 582018001 Wire Harness (Tiller Head) (Tiller) ...................................................................... 1
38 518445610 Connector (8 Way) ......................................................................................... 1
38 a 518445602 Socket ............................................................................................................ 7
38 a 524152702 Insulator .......................................................................................................... 1
39 580049117 Connector (1 Way) ......................................................................................... 1
39 a 278131700 Pin Terminal ................................................................................................... 1
39 a 580040456 Wire Seal (Yellow) .......................................................................................... 1
40 580065044 Electrical Connector (6 Way) .......................................................................... 1
40 a 278131700 Pin Terminal ................................................................................................... 6

D843 ©2018 Yale Europe Materials Handling Limited 4-7


STEER HANDLE/BRAKE SYSTEM

STEERING
FOR MODELS WITH SCOOTER CONTROL – OPTION

ITEM PART NO. DESCRIPTION QTY


40 a 580040456 Wire Seal (Yellow) .......................................................................................... 6

FOOTNOTES:
a NOT ILLUSTRATED d 5/2016 →
b → 5/2016 e S/N D843T03818M →
c → S/N D843T03817M

4-8 ©2018 Yale Europe Materials Handling Limited D843


STEER HANDLE/BRAKE SYSTEM

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 4-9


STEER HANDLE/BRAKE SYSTEM

CONTROL BOX (FIGURE 4-3)


(→ S/N D843T02810K)

4-10 ©2018 Yale Europe Materials Handling Limited D843


STEER HANDLE/BRAKE SYSTEM

CONTROL BOX
(→ S/N D843T02810K)

ITEM PART NO. DESCRIPTION QTY


1 550014258 Tiller Head Assembly .......................................................................................... 1
2 582010514
580011991 Cover (Belly Switch) ....................................................................................... 1
3 580038175 Spring (Cover, Belly) ...................................................................................... 1
4 524139010 Cover , Snail ................................................................................................... 1
5 524144372 Spring (Quick Pick) ......................................................................................... 1
6 582010515
580013106 Camshaft , Direction Control .......................................................................... 1
7 580012962 Bushing .......................................................................................................... 2
8 524236628 LH Butterfly ..................................................................................................... 1
9 940004902 Washer ........................................................................................................... 2
10 580026296 Capscrew ....................................................................................................... 2
11 524277849
582006562 Printed Circuit Board (Multi-Com w/Neutral Config) ....................................... 1
12 580012968 Label (LH Switch Functions) .......................................................................... 1
13 524148521 Switch Assembly, On/Off ................................................................................ 4
14 580026824 Microswitch (On-Off, Molex Connector) ..................................................... 1
15 580055434 Cover , Rubber (On-Off Version) ............................................................... 1
16 524149804 Button (On-Off Push Button, Gold) ............................................................ 1
17 524139322 Label (Tiller Handle Yale) ............................................................................... 1
18 524139009 Cover (Horn) ................................................................................................... 1
19 580012969 Spring (Horn/Snail) ......................................................................................... 1
20 580012967 Label (RH Switch Functions) .......................................................................... 1
21 524236627 RH Butterfly .................................................................................................... 1
22 580012970 Spring , Directional Control Return ................................................................. 1
23 582015752
524228248 Tiller Head (Upper Half) ................................................................................. 1
24 580060389 Spring , Directional Control Return ................................................................. 1
25 524338448 Tiller Head Assembly (Lower Half) (Composite) ............................................ 1

D843 ©2018 Yale Europe Materials Handling Limited 4-11


STEER HANDLE/BRAKE SYSTEM

CONTROL BOX (FIGURE 4-4)


(S/N D843T02811K ↔ S/N D843T03815M INC. 03817)

4-12 ©2018 Yale Europe Materials Handling Limited D843


STEER HANDLE/BRAKE SYSTEM

CONTROL BOX
(S/N D843T02811K ↔ S/N D843T03815M INC. 03817)

ITEM PART NO. DESCRIPTION QTY


582019353 Tiller Head Assembly .......................................................................................... 1
1 580026296 Capscrew ....................................................................................................... 2
2 940004902 Washer ........................................................................................................... 2
3 582007131 Accelerator Control Knob (RH Butterfly) ........................................................ 1
4 580012962 Bushing .......................................................................................................... 2
5 582010514
580011991 Cover (Belly Switch) ....................................................................................... 1
6 580082841 Locking Lever (Belly Spring) .......................................................................... 1
7 580038175 Spring (Cover, Belly) ...................................................................................... 1
8 580034974 Capscrew ....................................................................................................... 2
9 582019747 Plate ............................................................................................................... 1
10 582015784 Bushing .......................................................................................................... 1
11 524338448 Tiller Head Assembly (Lower Half) (Composite) ............................................ 1
12 932200901 Capscrew ....................................................................................................... 3
13 524144372 Spring (Quick Pick) ......................................................................................... 1
14 582007134 Cover , Rear (For Push Button) ...................................................................... 1
15 524292775 Screw ............................................................................................................. 1
16 580079167 Support Clip .................................................................................................... 1
17 524277849
582006562 Printed Circuit Board (Multi-Com w/Neutral Config) ....................................... 1
18 582010515
580013106 Camshaft , Direction Control .......................................................................... 1
19 582007130 Accelerator Control Knob ............................................................................... 1
20 580060389 Spring , Directional Control Return ................................................................. 1
21 582007128 Push Button Switch Assembly (On-Off) ......................................................... 4
22 580026824 Microswitch (On-Off, Molex Connector) ..................................................... 1
23 580055434 Cover , Rubber (On-Off Version) ............................................................... 1
24 524144372 Spring (Quick Pick) .................................................................................... 1
25 582015753 Push Button Switch (On-Off) ...................................................................... 1
26 582015754 Cover , Top (For Push Button) ................................................................... 1
27 582015752
524228248 Tiller Head (Upper Half) ................................................................................. 1
28 580012969 Spring (Horn/Snail) ......................................................................................... 1
29 582005203 Horn Button Cover .......................................................................................... 1
30 580012970 Spring , Directional Control Return ................................................................. 1

D843 ©2018 Yale Europe Materials Handling Limited 4-13


STEER HANDLE/BRAKE SYSTEM

CONTROL BOX (FIGURE 4-5)


(S/N D843T03818M →)

4-14 ©2018 Yale Europe Materials Handling Limited D843


STEER HANDLE/BRAKE SYSTEM

CONTROL BOX
(S/N D843T03818M →)

ITEM PART NO. DESCRIPTION QTY


582019366 Tiller Head Assembly .......................................................................................... 1
1 580026296 Capscrew ....................................................................................................... 2
2 940004902 Washer ........................................................................................................... 2
3 582007131 Accelerator Control Knob (RH Butterfly) ........................................................ 1
4 580012962 Bushing .......................................................................................................... 2
5 582010514
580011991 Cover (Belly Switch) ....................................................................................... 1
6 580082841 Locking Lever (Belly Spring) .......................................................................... 1
7 580038175 Spring (Cover, Belly) ...................................................................................... 1
8 580034974 Capscrew ....................................................................................................... 2
9 582019747 Plate ............................................................................................................... 1
10 582015784 Bushing .......................................................................................................... 1
11 524338448 Tiller Head Assembly (Lower Half) (Composite) ............................................ 1
12 932200901 Capscrew ....................................................................................................... 3
13 524144372 Spring (Quick Pick) ......................................................................................... 1
14 582007134 Cover , Rear (For Push Button) ...................................................................... 1
15 524292775 Screw ............................................................................................................. 1
16 580079167 Support Clip .................................................................................................... 1
17 582015751 Printed Circuit Board (MULTICAN) ................................................................ 1
18 582010515
580013106 Camshaft , Direction Control .......................................................................... 1
19 582007130 Accelerator Control Knob ............................................................................... 1
20 580060389 Spring , Directional Control Return ................................................................. 1
21 582007128 Push Button Switch Assembly (On-Off) ......................................................... 4
22 580026824 Microswitch (On-Off, Molex Connector) ..................................................... 1
23 580055434 Cover , Rubber (On-Off Version) ............................................................... 1
24 524144372 Spring (Quick Pick) .................................................................................... 1
25 582015753 Push Button Switch (On-Off) ...................................................................... 1
26 582015754 Cover , Top (For Push Button) ................................................................... 1
27 582015752
524228248 Tiller Head (Upper Half) ................................................................................. 1
28 580012969 Spring (Horn/Snail) ......................................................................................... 1
29 582005203 Horn Button Cover .......................................................................................... 1
30 580012970 Spring , Directional Control Return ................................................................. 1

D843 ©2018 Yale Europe Materials Handling Limited 4-15


STEER HANDLE/BRAKE SYSTEM

CONTROL BOX (FIGURE 4-6)


FOR MODELS WITH SCOOTER CONTROL — OPTION (→ S/N D843T03817M)

4-16 ©2018 Yale Europe Materials Handling Limited D843


STEER HANDLE/BRAKE SYSTEM

CONTROL BOX
FOR MODELS WITH SCOOTER CONTROL – OPTION (→ S/N D843T03817M)

ITEM PART NO. DESCRIPTION QTY


582015907 Tiller Head .......................................................................................................... 1
1 580026296 Capscrew ....................................................................................................... 2
2 940004902 Washer ........................................................................................................... 2
3 582007131 Accelerator Control Knob (RH Butterfly) ........................................................ 1
4 580012962 Bushing .......................................................................................................... 2
5 582010514
580011991 Cover (Belly Switch) ....................................................................................... 1
6 580082841 Locking Lever (Belly Spring) .......................................................................... 1
7 580038175 Spring (Cover, Belly) ...................................................................................... 1
8 580034974 Capscrew ....................................................................................................... 2
9 582019747 Plate ............................................................................................................... 1
10 582015784 Bushing .......................................................................................................... 1
11 524338448 Tiller Head Assembly (Lower Half) (Composite) ............................................ 1
12 932200901 Capscrew ....................................................................................................... 3
13 524144372 Spring (Quick Pick) ......................................................................................... 1
14 582007134 Cover , Rear (For Push Button) ...................................................................... 1
15 524292775 Screw ............................................................................................................. 1
16 580079167 Support Clip .................................................................................................... 1
17 582015751 Printed Circuit Board (MULTICAN) ................................................................ 1
18 582010515
580013106 Camshaft , Direction Control .......................................................................... 1
19 582007130 Accelerator Control Knob ............................................................................... 1
20 580060389 Spring , Directional Control Return ................................................................. 1
21 580012968 Label (LH Switch Functions) .......................................................................... 1
22 582007128 Push Button Switch Assembly (On-Off) ......................................................... 4
23 580026824 Microswitch (On-Off, Molex Connector) ..................................................... 1
24 580055434 Cover , Rubber (On-Off Version) ............................................................... 1
25 524144372 Spring (Quick Pick) .................................................................................... 1
26 582015753 Push Button Switch (On-Off) ...................................................................... 1
27 582015754 Cover , Top (For Push Button) ................................................................... 1
28 580012967 Label (RH Switch Functions) .......................................................................... 1
29 580012969 Spring (Horn/Snail) ......................................................................................... 1
30 582005203 Horn Button Cover .......................................................................................... 1
31 582015752
524228248 Tiller Head (Upper Half) ................................................................................. 1
32 580012970 Spring , Directional Control Return ................................................................. 1

D843 ©2018 Yale Europe Materials Handling Limited 4-17


STEER HANDLE/BRAKE SYSTEM

LABELS (FIGURE 4-7)


(→ S/N D843T03817M)

ITEM PART NO. DESCRIPTION QTY


1 580012968 Label (LH Switch Functions) ............................................................................... 1
2 524139322 Label (Tiller Handle Yale) ................................................................................... 1
3 580012967 Label (RH Switch Functions) .............................................................................. 1

4-18 ©2018 Yale Europe Materials Handling Limited D843


STEER HANDLE/BRAKE SYSTEM

LABELS (FIGURE 4-8)


(S/N D843T03818M →)

ITEM PART NO. DESCRIPTION QTY


1 582020332 Label (LH Switch Functions) ............................................................................... 1
2 524139322 Label (Tiller Handle Yale) ................................................................................... 1
3 582015332 Label (RH Switch Functions) .............................................................................. 1

D843 ©2018 Yale Europe Materials Handling Limited 4-19


STEER HANDLE/BRAKE SYSTEM

ELECTROMAGNETIC BRAKE (FIGURE 4-9)


(→ S/N D843T03602L)

ITEM PART NO. DESCRIPTION QTY


1 580060518 Brake Assy .......................................................................................................... 1
2 580012179 Screw ............................................................................................................. 3
3 273025200 Brake Assy ..................................................................................................... 1
4 580041813 Hub ................................................................................................................. 1
5 272070700 Brake Disk ...................................................................................................... 1
6 a 580040812 Seal ..................................................................................................................... 1
7 580041034 Brake Disk .......................................................................................................... 1
8 580060529 Cap ..................................................................................................................... 1

FOOTNOTES:
a Cold Store (OPTION)

4-20 ©2018 Yale Europe Materials Handling Limited D843


STEER HANDLE/BRAKE SYSTEM

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 4-21


STEER HANDLE/BRAKE SYSTEM

ELECTROMAGNETIC BRAKE (FIGURE 4-10)


(S/N D843T03603L →)

4-22 ©2018 Yale Europe Materials Handling Limited D843


STEER HANDLE/BRAKE SYSTEM

ELECTROMAGNETIC BRAKE
(S/N D843T03603L →)

ITEM PART NO. DESCRIPTION QTY


1 582020237 Brake Assy .......................................................................................................... 1
2 582020241 Screw (Kit) ...................................................................................................... 1
3 582020238 Magnetic Brake .............................................................................................. 1
4 582020239 Rotor ............................................................................................................... 1
5 582020240 Hub ................................................................................................................. 1
6 582020242 Flange ................................................................................................................. 1
7 582020243 Dust Cover (Kit) .................................................................................................. 1
8 a. . . . . Screw ............................................................................................................. 2
9 a. . . . . Plate cover ..................................................................................................... 1
10 a. . . . . Dust cover ...................................................................................................... 1

FOOTNOTES:
a NOT SERVICED SEPARATELY

D843 ©2018 Yale Europe Materials Handling Limited 4-23


STEER HANDLE/BRAKE SYSTEM

NOTES

4-24 ©2018 Yale Europe Materials Handling Limited D843


SECTION 5

5 LIFT LINKAGE AND FORKS


CONTENTS

SECTION 5
LIFT LINKAGE AND FORKS

DESCRIPTION PAGE

ADJUSTABLE TIE RODS


OPTION ....................................................................................................................................................... 5-10
LEAD-IN ROLLERS
ONLY FOR UK FORKS - OPTION .............................................................................................................. 5-13
TIE RODS
→ S/N D843T03227L ................................................................................................................................. 5-2
S/N D843T03228L → ................................................................................................................................. 5-6

D843 ©2018 Yale Europe Materials Handling Limited 5-1


LIFT LINKAGE AND FORKS

TIE RODS (FIGURE 5-1)


(→ S/N D843T03227L)

5-2 ©2018 Yale Europe Materials Handling Limited D843


LIFT LINKAGE AND FORKS

TIE RODS
(→ S/N D843T03227L)
KEY:
A: FORKS LENGTH LESS THAN OR EQUAL TO 1600MM
B: FORKS LENGTH GREATER THAN 1600MM
QTY
ITEM PART NO. DESCRIPTION A B
1 449034030 Roll Pin ....................................................................................................... 8 6
2 582003767 Axle (Pin) .................................................................................................... 2 ..
3 273033400 Grease Fitting ............................................................................................. 4 6
4 580094728 Cap ............................................................................................................. 4 6
5 580063754 Axle (Pin) .................................................................................................... 2 2
6 580063980 Spacer ........................................................................................................ 4 2
7 273032800 Bushing ...................................................................................................... 4 ..
8 a f 580053890 Pull Rod (x (Load Distance)=801mm) ........................................................ 2 ..
8 b f 580053952 Pull Rod (x (Load Distance)=801mm) ........................................................ 2 ..
8 c f 580053953 Pull Rod (x (Load Distance)=801mm) ........................................................ 2 ..
8 a d 580053892 Pull Rod (x (Load Distance)=1004mm) ...................................................... 2 ..
8 b d 580053954 Pull Rod (x (Load Distance)=1004mm) ...................................................... 2 ..
8 c d 580053955 Pull Rod (x (Load Distance)=1004mm) ...................................................... 2 ..
8 a e 580053956 Pull Rod (x (Load Distance)=1421mm) ...................................................... 2 ..
8 b e 580053957 Pull Rod (x (Load Distance)=1421mm) ...................................................... 2 ..
8 c e 580053958 Pull Rod (x (Load Distance)=1421mm) ...................................................... 2 ..
9 580019537 Pin (b5 (Fork Width)=520mm) .................................................................... 1 1
9 580015575 Pin (b5 (Fork Width)=560mm) .................................................................... 1 1
9 580019538 Pin (b5 (Fork Width)=650mm) .................................................................... 1 1
10 580064033 Grease Fitting ............................................................................................. 4 4
11 580077733 Clip ............................................................................................................. 2 2
12 580033762 Pin .............................................................................................................. 2 2
13 449034050 Metric Pin ................................................................................................... 2 2
14 580034138 Lever (b5 (Fork Width)=520mm) ................................................................ 1 1
14 580034139 Lever (b5 (Fork Width)=560mm) ................................................................ 1 1
14 580034140 Lever (b5 (Fork Width)=650mm) ................................................................ 1 1
15 272074600 Bushing .................................................................................................. 2 2
16 272095400 Bushing .................................................................................................. 2 2
17 580034136 Bushing .................................................................................................. 4 4
18 272008800 Grease Fitting ............................................................................................. 2 2
19 580073656 Clip ............................................................................................................. 2 2
20 580034176 Pin .............................................................................................................. 2 ..
21 580059871 Pin .............................................................................................................. .. 2
22 582003768 Axle ............................................................................................................ .. 2
23 273011400 Bushing ...................................................................................................... .. 6
24 449034085 Roll Pin ....................................................................................................... .. 2
25 273045700 Roller .......................................................................................................... .. 2
26 277362700 Bushing ...................................................................................................... .. 2
27 580059941 Rod End (x (Load Distance)=1405mm) ..................................................... .. 2
27 580059942 Rod End (x (Load Distance)=1405mm) ..................................................... .. 2
27 580063468 Rod End (x (Load Distance)=1405mm) ..................................................... .. 2
27 580059943 Rod End (x (Load Distance)=1860mm) ..................................................... .. 2
27 580059944 Rod End (x (Load Distance)=1860mm) ..................................................... .. 2
27 580059945 Rod End (x (Load Distance)=1860mm) ..................................................... .. 2
27 580059946 Rod End (x (Load Distance)=1650mm) ..................................................... .. 2

D843 ©2018 Yale Europe Materials Handling Limited 5-3


LIFT LINKAGE AND FORKS

TIE RODS
(→ S/N D843T03227L)
KEY:
A: FORKS LENGTH LESS THAN OR EQUAL TO 1600MM
B: FORKS LENGTH GREATER THAN 1600MM
QTY
ITEM PART NO. DESCRIPTION A B
27 580059947 Rod End (x (Load Distance)=1650mm) ..................................................... .. 2
27 580059948 Rod End (x (Load Distance)=1650mm) ..................................................... .. 2

FOOTNOTES:
a Battery 300Ah d Fork Length = 1183mm
b Battery 400Ah e Fork Length = 1600mm
c Battery 500Ah f Fork Length = 980mm

5-4 ©2018 Yale Europe Materials Handling Limited D843


LIFT LINKAGE AND FORKS

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 5-5


LIFT LINKAGE AND FORKS

TIE RODS (FIGURE 5-2)


(S/N D843T03228L →)

5-6 ©2018 Yale Europe Materials Handling Limited D843


LIFT LINKAGE AND FORKS

TIE RODS
(S/N D843T03228L →)
KEY:
A: FORKS LENGTH LESS THAN OR EQUAL TO 1600MM
B: FORKS LENGTH GREATER THAN 1600MM
QTY
ITEM PART NO. DESCRIPTION A B
1 580034138 Lever (b5 (Fork Width)=520mm) ................................................................ 1 ..
1 580034139 Lever (b5 (Fork Width)=560mm) ................................................................ 1 ..
1 580034140 Lever (b5 (Fork Width)=650mm) ................................................................ 1 ..
1 582017975 Lever (b5 (Fork Width)=520mm) ................................................................ .. 1
1 582017976 Lever (b5 (Fork Width)=560mm) ................................................................ .. 1
1 582017977 Lever (b5 (Fork Width)=650mm) ................................................................ .. 1
2 272074600 Bushing .................................................................................................. 2 2
3 580034136 Bushing .................................................................................................. 4 4
4 272095400 Bushing .................................................................................................. 2 2
5 582029477 Pin .............................................................................................................. 2 2
6 580094728 Cap ............................................................................................................. 10 12
7 449022016 Lockwasher ................................................................................................ 4 4
8 580032377 Capscrew ................................................................................................... 4 4
9 272008800 Grease Fitting ............................................................................................. 2 2
10 580064033 Grease Fitting ............................................................................................. 4 4
11 582029478 Pin .............................................................................................................. 2 ..
12 580019537 Pin (b5 (Fork Width)=520mm) .................................................................... 1 1
12 580015575 Pin (b5 (Fork Width)=560mm) .................................................................... 1 1
12 580019538 Pin (b5 (Fork Width)=650mm) .................................................................... 1 1
13 449034030 Roll Pin ....................................................................................................... 5 5
14 273059700 Shaft Block ................................................................................................. 4 4
15 a g 580053890 Pull Rod (x(Load Distance)=801mm) ......................................................... 2 ..
15 b g 580053952 Pull Rod (x(Load Distance)=801mm) ......................................................... 2 ..
15 c g 580053953 Pull Rod (x(Load Distance)=801mm) ......................................................... 2 ..
15 a d 580053892 Pull Rod (x(Load Distance)=1004mm) ....................................................... 2 ..
15 b d 580053954 Pull Rod (x(Load Distance)=1004mm) ....................................................... 2 ..
15 c d 580053955 Pull Rod (x(Load Distance)=1004mm) ....................................................... 2 ..
15 a e 580053956 Pull Rod (x(Load Distance)=1421mm) ....................................................... 2 ..
15 b e 580053957 Pull Rod (x(Load Distance)=1421mm) ....................................................... 2 ..
15 c e 580053958 Pull Rod (x(Load Distance)=1421mm) ....................................................... 2 ..
16 273032800 Bushing ...................................................................................................... 4 ..
17 580063980 Spacer ........................................................................................................ 4 2
18 273033400 Grease Fitting ............................................................................................. 4 6
19 582003767 Axle (Pin) .................................................................................................... 2 ..
20 580063754 Axle (Pin) .................................................................................................... 2 2
21 582029480 Pin .............................................................................................................. .. 2
22 a f 580059941 Rod End (x(Load Distance)=1405mm) ...................................................... .. 2
22 b f 580059942 Rod End (x(Load Distance)=1405mm) ...................................................... .. 2
22 c f 580063468 Rod End (x(Load Distance)=1405mm) ...................................................... .. 2
22 a f 580059943 Rod End (x(Load Distance)=1860mm) ...................................................... .. 2
22 b f 580059944 Rod End (x(Load Distance)=1860mm) ...................................................... .. 2
22 c f 580059945 Rod End (x(Load Distance)=1860mm) ...................................................... .. 2
22 a f 580059946 Rod End (x(Load Distance)=1650mm) ...................................................... .. 2
22 b f 580059947 Rod End (x(Load Distance)=1650mm) ...................................................... .. 2
22 c f 580059948 Rod End (x(Load Distance)=1650mm) ...................................................... .. 2

D843 ©2018 Yale Europe Materials Handling Limited 5-7


LIFT LINKAGE AND FORKS

TIE RODS
(S/N D843T03228L →)
KEY:
A: FORKS LENGTH LESS THAN OR EQUAL TO 1600MM
B: FORKS LENGTH GREATER THAN 1600MM
QTY
ITEM PART NO. DESCRIPTION A B
23 273045700 Roller .......................................................................................................... .. 2
24 449034085 Roll Pin ....................................................................................................... .. 2
25 582003768 Axle ............................................................................................................ .. 2
26 273011400 Bushing ...................................................................................................... .. 4
27 277362700 Bushing ...................................................................................................... .. 2

FOOTNOTES:
a Battery 300Ah e Fork Length=1600mm
b Battery 400Ah f Fork Length=2350mm
c Battery 500Ah g Fork Length=980mm
d Fork Length=1183mm

5-8 ©2018 Yale Europe Materials Handling Limited D843


LIFT LINKAGE AND FORKS

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 5-9


LIFT LINKAGE AND FORKS

ADJUSTABLE TIE RODS (FIGURE 5-3)


OPTION

5-10 ©2018 Yale Europe Materials Handling Limited D843


LIFT LINKAGE AND FORKS

ADJUSTABLE TIE RODS


OPTION

ITEM PART NO. DESCRIPTION QTY


1 580034138 Lever (b5 (Fork Width)=520mm) ........................................................................ 1
1 580034139 Lever (b5 (Fork Width)=560mm) ........................................................................ 1
1 580034140 Lever (b5 (Fork Width)=650mm) ........................................................................ 1
2 272074600 Bushing .......................................................................................................... 2
3 580034136 Bushing .......................................................................................................... 4
4 272095400 Bushing .......................................................................................................... 2
5 j 580033762 Pin ....................................................................................................................... 2
6 272008800 Grease Fitting ..................................................................................................... 4
7 j 580094728 Cap ..................................................................................................................... 8
7 k 580094728 Cap ..................................................................................................................... 10
8 272030600 Pin ....................................................................................................................... 2
9 580019537 Pin (b5 (Fork Width)=520mm) ............................................................................ 1
9 580015575 Pin (b5 (Fork Width)=560mm) ............................................................................ 1
9 580019538 Pin (b5 (Fork Width)=650mm) ............................................................................ 1
10 449034030 Roll Pin ............................................................................................................... 5
10 449034085 Roll Pin ............................................................................................................... 5
11 580064033 Grease Fitting ..................................................................................................... 2
12 j 580077733 Clip ...................................................................................................................... 2
13 j 449034050 Metric Pin ............................................................................................................ 2
14 a i 580083567 Rod Assy ............................................................................................................ 2
14 a d 580083572 Rod Assy ............................................................................................................ 2
14 a e 580083577 Rod Assy ............................................................................................................ 2
14 a f 580083593 Rod Assy ............................................................................................................ 2
14 a g 580083576 Rod Assy ............................................................................................................ 2
14 a h 580083589 Rod Assy ............................................................................................................ 2
14 b i 580083569 Rod Assy ............................................................................................................ 2
14 b d 580083573 Rod Assy ............................................................................................................ 2
14 b e 580083582 Rod Assy ............................................................................................................ 2
14 b f 580083594 Rod Assy ............................................................................................................ 2
14 b g 580083581 Rod Assy ............................................................................................................ 2
14 b h 580083591 Rod Assy ............................................................................................................ 2
14 c i 580083571 Rod Assy ............................................................................................................ 2
14 c d 580083575 Rod Assy ............................................................................................................ 2
14 c e 580083584 Rod Assy ............................................................................................................ 2
14 c f 580083595 Rod Assy ............................................................................................................ 2
14 c g 580083583 Rod Assy ............................................................................................................ 2
14 c h 580083592 Rod Assy ............................................................................................................ 2
15 272064600 Nut ...................................................................................................................... 2
16 580015576 Pin ....................................................................................................................... 2
17 272105800 Nut ...................................................................................................................... 2
18 580083622 Rod End .............................................................................................................. 2
19 580063754 Axle (Pin) ............................................................................................................ 2
20 582003767 Axle (Pin) ............................................................................................................ 2
20 582003768 Axle ..................................................................................................................... 2
21 273032800 Bushing ............................................................................................................... 4
22 582009778 Grease Fitting ..................................................................................................... 2
23 273059700 Shaft Block .......................................................................................................... 2
24 k 582029477 Pin ....................................................................................................................... 2
25 k 449022016 Lockwasher ......................................................................................................... 4
26 k 580032377 Capscrew ............................................................................................................ 4

D843 ©2018 Yale Europe Materials Handling Limited 5-11


LIFT LINKAGE AND FORKS

ADJUSTABLE TIE RODS


OPTION

ITEM PART NO. DESCRIPTION QTY

FOOTNOTES:
a Battery 300Ah g Fork Length = 2350mm (S)
b Battery 400Ah h Fork Length = 2350mm (UK)
c Battery 500Ah i Fork Length = 980mm
d Fork Length = 1183mm j → S/N D843T03227L
e Fork Length = 1580mm k S/N D843T03228L →
f Fork Length = 2350mm (L)

5-12 ©2018 Yale Europe Materials Handling Limited D843


LIFT LINKAGE AND FORKS

LEAD-IN ROLLERS (FIGURE 5-4)


ONLY FOR UK FORKS — OPTION

ITEM PART NO. DESCRIPTION QTY


1 900010217 Capscrew ............................................................................................................ 4
2 273045900 Support ............................................................................................................... 2
3 273002600 Drive Axle ........................................................................................................... 2
4 940600907 Washer ............................................................................................................... 2
5 449001160 Capscrew ............................................................................................................ 2
6 273045600 Roller .................................................................................................................. 2

D843 ©2018 Yale Europe Materials Handling Limited 5-13


LIFT LINKAGE AND FORKS

NOTES

5-14 ©2018 Yale Europe Materials Handling Limited D843


SECTION 6

6 LOAD WHEELS
CONTENTS

SECTION 6
LOAD WHEELS

DESCRIPTION PAGE

LOAD WHEELS
HEAVY DUTY - OPTION ............................................................................................................................ 6-7
SINGLE - OPTION ...................................................................................................................................... 6-3
TANDEM ..................................................................................................................................................... 6-2
TWIN SINGLE - OPTION ............................................................................................................................ 6-5
TWIN TANDEM - OPTION .......................................................................................................................... 6-4
VEGETABLE MARKET - OPTION .............................................................................................................. 6-6

D843 ©2018 Yale Europe Materials Handling Limited 6-1


LOAD WHEELS

LOAD WHEELS (FIGURE 6-1)


TANDEM

ITEM PART NO. DESCRIPTION QTY


1 580053822 Lever ................................................................................................................... 2
2 580059476 Load Wheel ......................................................................................................... 4
3 a. . . . . Roller .............................................................................................................. 1
4 950433907 Bearing Ball .................................................................................................... 2
5 580059475 Spacer ............................................................................................................ 1
6 580064749 Bushing .......................................................................................................... 2
7 580059462
582048639 Rocker ................................................................................................................ 4
8 272046300 Bushing ............................................................................................................... 4
9 580059464 Capscrew ............................................................................................................ 4
10 580064740 Washer ............................................................................................................... 4
11 273011400 Bushing ............................................................................................................... 4

FOOTNOTES:
a NOT SERVICED SEPARATELY

6-2 ©2018 Yale Europe Materials Handling Limited D843


LOAD WHEELS

LOAD WHEELS (FIGURE 6-2)


SINGLE — OPTION

ITEM PART NO. DESCRIPTION QTY


1 580059454 Lever ................................................................................................................... 2
2 580064669 Capscrew ............................................................................................................ 2
3 580064668 Load Wheel ......................................................................................................... 2
4 580059474 Load Wheel .................................................................................................... 1
5 950433907 Bearing Ball .................................................................................................... 2
6 580064754 Spacer ............................................................................................................ 1
7 580064749 Bushing .......................................................................................................... 2
8 273011400 Bushing ............................................................................................................... 4

D843 ©2018 Yale Europe Materials Handling Limited 6-3


LOAD WHEELS

LOAD WHEELS (FIGURE 6-3)


TWIN TANDEM — OPTION

ITEM PART NO. DESCRIPTION QTY


1 580053822 Lever ................................................................................................................... 2
2 580054708 Load Wheel ......................................................................................................... 8
3 580054706 Bushing .......................................................................................................... 2
4 950433907 Bearing Ball .................................................................................................... 2
5 580054704 Roller .............................................................................................................. 1
6 580064740 Washer ............................................................................................................... 4
7 580059462
582048639 Rocker ................................................................................................................ 4
8 272046300 Bushing ............................................................................................................... 4
9 580059464 Capscrew ............................................................................................................ 4
10 273011400 Bushing ............................................................................................................... 4

6-4 ©2018 Yale Europe Materials Handling Limited D843


LOAD WHEELS

LOAD WHEELS (FIGURE 6-4)


TWIN SINGLE — OPTION

ITEM PART NO. DESCRIPTION QTY


1 580059454 Lever ................................................................................................................... 2
2 580064669 Capscrew ............................................................................................................ 2
3 580053761 Load Wheel ......................................................................................................... 4
4 580037615 Bushing .......................................................................................................... 2
5 015120400 Ball Bearing .................................................................................................... 2
6 580055225 Roller .............................................................................................................. 1
7 580054703 Spacer ............................................................................................................ 1
8 273011400 Bushing ............................................................................................................... 4

D843 ©2018 Yale Europe Materials Handling Limited 6-5


LOAD WHEELS

LOAD WHEELS (FIGURE 6-5)


VEGETABLE MARKET — OPTION

ITEM PART NO. DESCRIPTION QTY


1 580059454 Lever ................................................................................................................... 2
2 580064669 Capscrew ............................................................................................................ 2
3 580059476 Load Wheel ......................................................................................................... 2
4 a. . . . . Roller .............................................................................................................. 1
5 950433907 Bearing Ball .................................................................................................... 2
6 580059475 Spacer ............................................................................................................ 1
7 580064749 Bushing .......................................................................................................... 2
8 580047790 Retainer Block .................................................................................................... 2
9 273011400 Bushing ............................................................................................................... 4

FOOTNOTES:
a NOT SERVICED SEPARATELY

6-6 ©2018 Yale Europe Materials Handling Limited D843


LOAD WHEELS

LOAD WHEELS (FIGURE 6-6)


HEAVY DUTY — OPTION

ITEM PART NO. DESCRIPTION QTY


1 580059454 Lever ................................................................................................................... 1
2 580064669 Capscrew ............................................................................................................ 1
3 580082274 Load Wheel ......................................................................................................... 1
4 580082277 Load Wheel .................................................................................................... 1
5 950433907 Bearing Ball .................................................................................................... 4
6 580082275 Spacer ............................................................................................................ 1
7 580082276 Bushing .......................................................................................................... 2
8 273011400 Bushing ............................................................................................................... 4

D843 ©2018 Yale Europe Materials Handling Limited 6-7


LOAD WHEELS

NOTES

6-8 ©2018 Yale Europe Materials Handling Limited D843


SECTION 7

7 HYDRAULIC SYSTEM
CONTENTS

SECTION 7
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC POWER UNIT ............................................................................................................................ 7-4


HYDRAULIC SYSTEM .................................................................................................................................... 7-2
LABEL ............................................................................................................................................................. 7-6

D843 ©2018 Yale Europe Materials Handling Limited 7-1


HYDRAULIC SYSTEM

HYDRAULIC SYSTEM (FIGURE 7-1)

7-2 ©2018 Yale Europe Materials Handling Limited D843


HYDRAULIC SYSTEM

HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 580096232 Hydraulic Power Unit (FPage 7-4)..................................................................... 1
2 582007336 Hose Assy ........................................................................................................... 1
3 582006477 Pressure Switch .................................................................................................. 1
4 582001355
582039051 Adapter ............................................................................................................... 1
5 582001353 T-Fitting ............................................................................................................... 1
6 277315300 Union .................................................................................................................. 1
7 580013474 Support , Rubber ................................................................................................ 1
8 580025626 Capscrew ............................................................................................................ 1
9 449021006 Washer ............................................................................................................... 3
10 580064350 Cable .................................................................................................................. 1
11 449015098 Nut ...................................................................................................................... 1
12 449001014 Screw .................................................................................................................. 1
13 582001963 Damper ............................................................................................................... 2
14 449001016 Capscrew ............................................................................................................ 2
15 580056997 Cylinder Assy (FPage 8-2)................................................................................ 1
16 580060015 Pin ....................................................................................................................... 1
17 582002209 Spacer ................................................................................................................ 2
18 580093279 Screw .................................................................................................................. 2

D843 ©2018 Yale Europe Materials Handling Limited 7-3


HYDRAULIC SYSTEM

HYDRAULIC POWER UNIT (FIGURE 7-2)

7-4 ©2018 Yale Europe Materials Handling Limited D843


HYDRAULIC SYSTEM

HYDRAULIC POWER UNIT


ITEM PART NO. DESCRIPTION QTY
1 580096232 Hydraulic Power Unit .......................................................................................... 1
2 580096588 Kit-Motor ......................................................................................................... 1
3 580096585 Pump Motor ................................................................................................ 1
4 580037519
582016135 Kit-Brush ................................................................................................ 1
5 580082271 Bushing .................................................................................................. 1
6 580037917 Coupling ..................................................................................................... 1
7 580096579 Kit-Adapter ..................................................................................................... 1
8 580096580 O-Ring ........................................................................................................ 1
9 580096583 Kit-Relief Valve ............................................................................................... 1
10 580096582 Kit-Pump ......................................................................................................... 1
11 272376000 Tank ............................................................................................................... 1
12 580037750 Reservoir .................................................................................................... 1
13 272375400 Plug ............................................................................................................ 1
14 580037752 Tube ........................................................................................................... 1
15 580084847 Elbow ......................................................................................................... 1
16 580084848 Tube Kit ...................................................................................................... 1
17 518818830 Strainer ....................................................................................................... 1
18 277315200 Union .............................................................................................................. 1
19 580096581 Kit-Valve ......................................................................................................... 1
20 580084844 Flow Valve ...................................................................................................... 1
21 582001963 Damper ............................................................................................................... 2
22 582002587 Rubber Mount ..................................................................................................... 1

D843 ©2018 Yale Europe Materials Handling Limited 7-5


HYDRAULIC SYSTEM

LABEL (FIGURE 7-3)

ITEM PART NO. DESCRIPTION QTY


272213600 Label (Oil Level) .................................................................................................. 1

7-6 ©2018 Yale Europe Materials Handling Limited D843


SECTION 8

8 LIFT CYLINDERS
CONTENTS

SECTION 8
LIFT CYLINDERS

DESCRIPTION PAGE

LIFT CYLINDER .............................................................................................................................................. 8-2

D843 ©2018 Yale Europe Materials Handling Limited 8-1


LIFT CYLINDERS

LIFT CYLINDER (FIGURE 8-1)

8-2 ©2018 Yale Europe Materials Handling Limited D843


LIFT CYLINDERS

LIFT CYLINDER
ITEM PART NO. DESCRIPTION QTY
580056997 Cylinder Assy ...................................................................................................... 1
1 272131500 Cylinder Head ................................................................................................. 1
2 582003607 Kit-Seal ........................................................................................................... 1
3 a. . . . . Wiper .......................................................................................................... 1
4 a. . . . . Seal ............................................................................................................ 1
5 a. . . . . O-Ring ........................................................................................................ 1
6 a. . . . . O-Ring ........................................................................................................ 2
7 a. . . . . O-Ring ........................................................................................................ 2
8 019327000 O-Ring ............................................................................................................ 1
9 582031132 Cylinder Rod ................................................................................................... 1
10 582031135 Cylinder Liner ................................................................................................. 1
11 582031134 Piston ............................................................................................................. 1
12 582031133 Head ............................................................................................................... 1

FOOTNOTES:
a NOT SERVICED SEPARATELY

D843 ©2018 Yale Europe Materials Handling Limited 8-3


LIFT CYLINDERS

NOTES

8-4 ©2018 Yale Europe Materials Handling Limited D843


SECTION 9

9 ACCESSORIES
CONTENTS

SECTION 9
ACCESSORIES

DESCRIPTION PAGE

DOUBLE BATTERY TRAY


FOR MODELS WITH BATTERY 210/250AH - OPTION ............................................................................. 9-4
FOR MODELS WITH BATTERY 300/400/500AH - OPTION ...................................................................... 9-6
ELECTRICAL ACCESSORIES
OPTION ....................................................................................................................................................... 9-9
EXTENSION BATTERY CABLE
OPTION ....................................................................................................................................................... 9-8
SINGLE BATTERY TRAY
OPTION ....................................................................................................................................................... 9-2

D843 ©2018 Yale Europe Materials Handling Limited 9-1


ACCESSORIES

SINGLE BATTERY TRAY (FIGURE 9-1)


OPTION

ITEM PART NO. DESCRIPTION QTY


580049369 Battery Tray ........................................................................................................ 1
1 580049393 Spacer ............................................................................................................ 2
2 900005220 Capscrew ....................................................................................................... 6
3 580020684 Roller .............................................................................................................. 8
4 580049182 Roller .............................................................................................................. 1
5 449001418 Capscrew ....................................................................................................... 2
6 504071785 Washer ........................................................................................................... 2
7 272373400 Plate ............................................................................................................... 2
8 580018467 Screw ............................................................................................................. 4
9 272373600 Nut .................................................................................................................. 4
10 449001014 Screw ............................................................................................................. 2
11 449021001 Washer ........................................................................................................... 2
12 449015098 Nut .................................................................................................................. 2
13 272471400 Pin .................................................................................................................. 1

9-2 ©2018 Yale Europe Materials Handling Limited D843


ACCESSORIES

NOTES

D843 ©2018 Yale Europe Materials Handling Limited 9-3


ACCESSORIES

DOUBLE BATTERY TRAY (FIGURE 9-2)


FOR MODELS WITH BATTERY 210/250AH — OPTION

9-4 ©2018 Yale Europe Materials Handling Limited D843


ACCESSORIES

DOUBLE BATTERY TRAY


FOR MODELS WITH BATTERY 210/250AH – OPTION

ITEM PART NO. DESCRIPTION QTY


580048476 Battery Charging Stand ...................................................................................... 1
1 580048302 Frame ............................................................................................................. 1
2 273070600 Roller .............................................................................................................. 8
3 277033300 Support ........................................................................................................... 16
4 449001415 Capscrew ....................................................................................................... 16
5 449001023 Capscrew ....................................................................................................... 2
6 504071785 Washer ........................................................................................................... 2
7 272373400 Plate ............................................................................................................... 2
8 449015036 Locknut ........................................................................................................... 2
9 580018467 Screw ............................................................................................................. 4
10 272373600 Nut .................................................................................................................. 4
11 272471400 Pin .................................................................................................................. 1
12 449015098 Nut .................................................................................................................. 2
13 580018464 Plate ............................................................................................................... 1
14 449021001 Washer ........................................................................................................... 2
15 449001014 Screw ............................................................................................................. 2
16 449015036 Locknut ............................................................................................................... 6
17 449001302 Capscrew ............................................................................................................ 6
18 582015210 Plate .................................................................................................................... 4

D843 ©2018 Yale Europe Materials Handling Limited 9-5


ACCESSORIES

DOUBLE BATTERY TRAY (FIGURE 9-3)


FOR MODELS WITH BATTERY 300/400/500AH — OPTION

9-6 ©2018 Yale Europe Materials Handling Limited D843


ACCESSORIES

DOUBLE BATTERY TRAY


FOR MODELS WITH BATTERY 300/400/500AH – OPTION

ITEM PART NO. DESCRIPTION QTY


580051801 Battery Charging Stand ...................................................................................... 1
1 580049393 Spacer ............................................................................................................ 4
2 580023194 Capscrew ....................................................................................................... 8
3 449001415 Capscrew ....................................................................................................... 16
4 277033300 Support ........................................................................................................... 16
5 273070600 Roller .............................................................................................................. 8
6 580048302 Frame ............................................................................................................. 1
7 449001023 Capscrew ....................................................................................................... 8
8 504071785 Washer ........................................................................................................... 10
9 272373400 Plate ............................................................................................................... 2
10 449015036 Locknut ........................................................................................................... 4
11 272373600 Nut .................................................................................................................. 4
12 580018467 Screw ............................................................................................................. 4
13 272471400 Pin .................................................................................................................. 1
14 449015098 Nut .................................................................................................................. 2
15 580018464 Plate ............................................................................................................... 1
16 449021001 Washer ........................................................................................................... 2
17 449001014 Screw ............................................................................................................. 2

D843 ©2018 Yale Europe Materials Handling Limited 9-7


ACCESSORIES

EXTENSION BATTERY CABLE (FIGURE 9-4)


OPTION

ITEM PART NO. DESCRIPTION QTY


580064807 Battery Cable ...................................................................................................... 1

9-8 ©2018 Yale Europe Materials Handling Limited D843


ACCESSORIES

ELECTRICAL ACCESSORIES (FIGURE 9-5)


OPTION

ITEM PART NO. DESCRIPTION QTY


1 580014685 Extractor ............................................................................................................. AR
2 580014686 Pliers ................................................................................................................... AR

D843 ©2018 Yale Europe Materials Handling Limited 9-9


ACCESSORIES

NOTES

9-10 ©2018 Yale Europe Materials Handling Limited D843


SECTION 10

10 NUMERICAL INDEX
NUMERICAL INDEX

SECTION 10
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

015120400 1-33 9 4-3 32 273070600 9-5 2 3-3 17


6-5 5 4-7 13 9-7 5 3-8 59
015418300 4-7 6 272373400 9-2 7 273084100 1-5 28 449001014 1-13 15
015915100 1-5 12 9-5 7 273087700 1-5 22 1-15 8
1-17 4 9-7 9 277033300 9-5 3 7-3 12
015915600 4-7 35 272373600 9-2 9 9-7 4 9-2 10
019327000 8-3 8 9-5 10 277270000 3-4 60 9-5 15
053293800 4-3 18 9-7 11 3-8 68 9-7 17
258743277 1-13 21 272375400 7-5 13 277304000 1-5 2 449001016 7-3 14
272006400 4-3 11 272376000 7-5 11 277315200 7-5 18 449001023 9-5 5
272008800 2-7 12 272394400 2-11 3 277315300 7-3 6 9-7 7
2-9 12 2-13 8 277362700 5-3 26 449001046 1-15 21
5-3 18 4-4 51 5-8 27 449001053 1-29 10
5-7 9 272459800 1-9 5 277467700 2-7 32 1-31 10
5-11 6 272468100 1-5 20 2-9 32 449001056 2-7 28
272015100 1-5 35 272468300 2-7 30 4-3 7 2-9 28
4-3 12 2-9 30 277512700 3-18 1 449001110 1-21 15
272027800 4-3 10 272469000 4-3 2 277514600 3-11 23 449001114 3-8 42
272030600 5-11 8 4-7 2 3-15 23 449001121 4-3 33
272046300 6-2 8 272470200 1-5 17 277514700 3-31 10 449001160 5-13 5
6-4 8 272471400 9-2 13 277754400 4-7 15 449001170 3-3 4
272064600 5-11 15 9-5 11 278130800 1-17 6 3-8 45
272070700 4-20 5 9-7 13 3-7 4 449001239 3-23 1
272074600 2-7 24 273002600 5-13 3 3-8 67 449001268 4-4 56
2-9 24 273004100 3-4 58 3-11 19 449001302 9-5 17
5-3 15 3-7 35 3-15 19 449001343 3-8 53
5-7 2 273011200 2-11 2 3-18 2 449001389 1-29 5
5-11 2 2-13 2 3-24 5 1-31 5
272095400 5-3 16 273011400 5-3 23 3-33 3 449001412 1-13 12
5-7 4 5-8 26 278131200 1-17 12 449001415 9-5 4
5-11 4 6-2 11 1-19 11 9-7 3
272105800 5-11 17 6-3 8 278131400 3-11 11 449001418 9-2 5
272131500 8-3 1 6-4 10 3-15 11 449007010 4-4 53
272211100 1-9 6 6-5 8 278131700 3-18 2 449007032 3-23 12
272213200 1-35 8 6-6 9 3-19 3 449015002 1-9 1
272213500 1-35 5 6-7 8 3-19 6 4-3 45
272213600 1-35 6 273025200 4-20 3 3-20 7 449015011 1-33 12
7-6 273032800 5-3 7 3-24 5 2-7 23
272302000 1-5 19 5-7 16 3-33 3 2-9 23
272330200 2-7 10 5-11 21 3-33 4 449015012 4-3 30
2-9 10 273033400 5-3 3 4-4 58 449015014 1-17 10
4-3 48 5-7 18 4-4 62 1-19 10
272342900 1-13 4 273045600 5-13 6 4-4 63 3-3 30
1-15 15 273045700 5-3 25 4-7 39 3-8 49
272347600 1-13 3 5-8 23 4-7 40 449015021 3-8 64
1-15 20 273045900 5-13 2 312850032 2-3 10 449015036 1-11 3
2-3 16 273059100 1-3 11 4-3 4 2-3 17
3-3 28 273059700 5-7 14 312850034 3-8 40 2-13 5
3-7 30 5-11 23 449001013 1-13 10 3-3 27

D843 ©2018 Yale Europe Materials Handling Limited 10-1


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-27 17 3-3 26 505968533 3-31 6 518801683 2-7 17


9-5 8 7-3 9 3-31 13 2-9 17
9-5 16 449021010 1-29 7 505968540 3-31 6 518803687 3-27 11
9-7 10 1-31 7 3-31 13 3-31 20
449015098 1-5 5 449021099 1-13 18 505968566 3-31 21 518805626 2-7 22
2-17 9 1-15 17 505968568 3-11 5 4-7 21
3-3 19 449022016 1-17 11 3-15 5 518806635 3-31 20
3-8 54 1-19 9 3-31 5 518818830 7-5 17
3-27 5 3-3 33 3-31 9 519244811 1-25 22
7-3 11 3-8 50 3-31 14 519244834 1-25 28
9-2 12 5-7 7 3-31 21 520035820 4-3 9
9-5 12 5-11 25 505970573 3-4 42 4-7 10
9-7 14 449022019 3-3 10 3-7 28 520037882 3-3 39
449015112 3-23 3 3-7 16 505972528 3-3 39 3-11 22
449015115 1-29 8 449022021 3-8 65 3-11 21 3-15 22
1-31 8 449034030 5-3 1 3-15 21 520038850 3-31 8
2-7 1 5-7 13 3-35 6 520051896 2-7 34
2-9 1 5-11 10 505976563 3-27 16 2-9 34
449015135 1-5 26 449034050 5-3 13 505977540 4-3 42 520202601 3-11 10
2-7 29 5-11 13 506395532 3-3 37 3-11 12
2-9 29 449034085 5-3 24 3-23 7 3-15 12
3-7 6 5-8 24 518445601 3-11 6 520202606 3-11 10
3-20 4 5-11 10 3-15 6 3-11 12
3-27 6 501802902 2-3 3 3-17 3 3-15 10
3-27 21 501802905 4-3 36 3-33 7 3-15 12
4-3 31 501989903 4-3 19 518445602 3-11 9 524139009 4-11 18
449021001 1-5 4 504057775 3-4 54 3-15 9 524139010 4-11 4
1-5 23 504058760 3-3 12 3-17 1 524139322 4-11 17
1-13 6 504064701 3-31 14 3-17 2 4-18 2
1-15 7 3-31 21 3-33 6 4-19 2
2-17 10 504064720 3-11 5 4-4 49 524140514 4-3 5
3-3 18 3-15 5 4-4 59 524144372 4-11 5
3-8 51 3-31 9 4-4 60 4-13 13
4-7 24 504071785 9-2 6 4-4 64 4-13 24
9-2 11 9-5 6 4-7 38 4-15 13
9-5 14 9-7 8 518445605 3-11 6 4-15 24
9-7 16 504225227 2-7 15 3-15 6 4-17 13
449021002 3-4 55 2-9 15 518445606 3-17 1 4-17 25
3-7 27 504226242 1-15 3 4-4 49 524148521 4-11 13
3-27 23 2-17 6 518445608 4-4 60 524149804 4-11 16
4-7 18 3-27 4 518445609 3-17 3 524152701 4-4 60
449021003 1-5 18 504804704 3-3 32 3-33 7 524152702 4-4 59
2-7 21 3-8 55 518445610 3-11 9 4-4 64
2-9 21 505966547 3-3 29 3-15 9 4-7 38
3-3 6 3-8 57 3-17 2 524163225 1-33 5
3-7 12 505968501 3-31 5 3-33 6 524163228 1-33 3
3-20 3 505968514 3-27 11 4-4 59 524163229 1-33 2
4-3 27 3-31 6 4-4 64 524175704 3-11 14
4-7 22 3-31 8 4-7 38 3-15 14
449021006 1-11 2 3-31 13 518791613 2-3 18 524207776 1-35 3
2-13 6 3-31 20 3-20 1 524208881 1-35 1

10-2 ©2018 Yale Europe Materials Handling Limited D843


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-35 2 4-11 1 580012179 4-20 2 580017695 1-25 10


524216189 1-36 550061527 3-28 580012962 4-11 7 580017788 1-13 7
524216190 1-36 550061528 3-28 4-13 4 580018464 9-5 13
524216191 1-36 550061529 3-28 4-15 4 9-7 15
524216192 1-36 550061530 3-28 4-17 4 580018467 9-2 8
524216193 1-36 550061531 3-28 580012967 4-11 20 9-5 9
524216194 1-36 550061532 3-28 4-17 28 9-7 12
524216195 1-36 550061533 3-28 4-18 3 580019119 3-31 11
524216196 1-36 550061534 3-28 580012968 4-11 12 3-31 16
524216197 1-36 550061535 3-28 4-17 21 3-32 22
524216198 1-36 550061536 3-28 4-18 1 580019245 3-31 15
524216199 1-36 550061537 3-28 580012969 4-11 19 580019246 3-31 15
524216200 1-36 550061538 3-28 4-13 28 580019503 1-13 2
524216201 1-36 550061539 3-28 4-15 28 580019537 5-3 9
524216202 1-36 550061540 3-28 4-17 29 5-7 12
524216203 1-36 550061541 3-28 580012970 4-11 22 5-11 9
524216204 1-36 550061542 3-28 4-13 30 580019538 5-3 9
524216205 1-36 550061543 3-28 4-15 30 5-7 12
524216206 1-36 550061544 3-28 4-17 32 5-11 9
524216207 1-36 550061545 3-28 580013106 4-11 6 580020684 9-2 3
524216208 1-36 550061546 3-28 4-13 18 580020944 3-31 14
524216209 1-36 550061547 3-28 4-15 18 3-31 21
524216210 1-36 550061548 3-28 4-17 18 580021081 3-3 9
524216211 1-36 550061549 3-28 580013298 1-5 29 3-7 15
524216212 1-36 550061550 3-29 3-27 20 580021088 3-31 5
524216526 1-37 550061551 3-29 580013314 2-11 5 580022962 4-3 28
524216766 1-37 550061552 3-29 2-13 9 580022963 4-7 25
524228248 4-11 23 550061553 3-29 2-15 4 580022964 1-21 11
4-13 27 550076748 1-37 580013474 7-3 7 2-17 5
4-15 27 550081533 3-29 580013990 3-27 19 580023007 1-15 2
4-17 31 550111949 1-37 580014568 3-3 40 580023068 3-3 25
524229169 2-7 35 550120578 2-15 2 580014685 9-9 1 580023194 9-7 2
524229173 2-7 19 550133644 2-7 19 580014686 9-9 2 580023593 1-21 8
2-9 19 2-9 19 580014880 1-38 4-3 3
524232570 1-5 32 580003615 2-7 9 580015428 4-4 52 4-7 3
524232571 1-5 32 2-9 9 580015429 2-7 31 580023888 4-7 7
524232572 1-5 32 3-27 9 2-9 31 580023890 1-5 21
524234607 1-3 1 4-7 8 4-3 8 2-11 4
524234608 1-3 1 580003656 3-23 2 580015575 5-3 9 2-13 7
524236627 4-11 21 580005884 3-4 47 5-7 12 580024707 3-7 11
524236628 4-11 8 3-7 1 5-11 9 580025303 1-21 13
524237574 2-11 6 580007568 2-7 11 580015576 5-11 16 580025305 1-21 14
524259713 1-37 2-9 11 580016267 1-25 20 580025307 1-22 40
524292775 4-13 15 580008010 4-3 24 580016269 1-25 20 580025626 7-3 8
4-15 15 580008011 4-4 50 580016270 1-25 20 580026296 4-11 10
4-17 15 580008220 4-7 16 580017058 4-3 49 4-13 1
524338448 4-11 25 580009067 3-31 17 580017101 1-5 27 4-15 1
4-13 11 580011991 4-11 2 3-7 7 4-17 1
4-15 11 4-13 5 4-4 55 580026824 4-11 14
4-17 11 4-15 5 580017124 1-21 3 4-13 22
550014258 4-3 44 4-17 5 580017125 1-21 29 4-15 22

D843 ©2018 Yale Europe Materials Handling Limited 10-3


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-17 23 3-11 8 580039694 1-21 21 580039753 1-21 32


580027677 2-3 7 3-11 13 580039695 1-21 20 580039761 1-21 18
2-9 22 3-11 16 580039696 1-21 22 580039762 1-21 24
580029307 2-13 12 3-15 3 580039697 1-21 19 580039767 1-21 16
2-15 1 3-15 7 580039699 1-21 28 580039770 1-21 25
580029600 1-25 6 3-15 8 580039700 1-21 30 580039771 1-21 27
580029603 1-25 18 3-15 13 580039702 1-21 17 580040456 3-11 3
580029621 1-25 11 3-15 16 580039706 1-21 26 3-11 7
580029727 3-7 25 3-20 8 580039707 1-21 26 3-11 8
580031644 1-13 8 3-33 2 580039708 1-21 26 3-11 13
580032024 1-13 13 3-33 5 580039709 1-21 26 3-11 16
1-15 10 3-35 5 580039710 1-21 26 3-15 3
580032373 2-7 38 580035214 2-18 580039711 1-21 26 3-15 7
580032377 5-7 8 3-23 5 580039712 1-21 26 3-15 8
5-11 26 580035673 4-7 26 580039713 1-21 26 3-15 13
580033439 3-24 2 580036546 1-13 9 580039714 1-22 34 3-15 16
580033762 5-3 12 1-15 13 580039715 1-22 34 3-18 2
5-11 5 580036981 3-31 11 580039716 1-22 34 3-19 3
580034053 3-11 17 580036982 3-31 16 580039717 1-22 34 3-19 6
3-15 17 580036983 3-31 22 580039718 1-22 34 3-20 7
3-19 5 580036986 3-31 11 580039719 1-22 34 3-20 8
3-24 4 3-31 16 580039720 1-22 34 3-24 5
3-31 2 3-32 22 580039722 1-22 34 3-33 2
3-31 4 580037615 6-5 4 580039724 1-22 42 3-33 3
3-33 1 580037750 7-5 12 580039725 1-22 41 3-33 4
3-35 2 580037752 7-5 14 580039727 1-22 38 3-33 5
580034136 5-3 17 580037917 7-5 6 580039728 1-22 38 3-35 5
5-7 3 580038175 4-11 3 580039729 1-22 38 4-4 58
5-11 3 4-13 7 580039730 1-22 38 4-4 62
580034138 5-3 14 4-15 7 580039731 1-22 38 4-4 63
5-7 1 4-17 7 580039732 1-22 38 4-7 39
5-11 1 580038834 3-27 24 580039733 1-22 38 4-8 40
580034139 5-3 14 580038954 1-35 10 580039734 1-22 38 580040811 2-3 9
5-7 1 580039025 3-4 51 580039735 1-22 38 580040812 4-20 6
5-11 1 3-7 14 580039736 1-22 38 580041034 4-20 7
580034140 5-3 14 580039029 3-4 49 580039737 1-22 38 580041775 1-21 9
5-7 1 3-7 19 580039738 1-22 38 580041776 1-21 7
5-11 1 580039193 3-31 8 580039739 1-22 38 580041805 3-27 25
580034176 5-3 20 580039194 3-11 5 580039740 1-22 38 4-7 5
580034974 4-13 8 3-15 5 580039741 1-21 33 580041813 4-20 4
4-15 8 3-31 9 580039742 1-21 33 580046203 4-3 46
4-17 8 580039513 3-31 11 580039743 1-21 33 580047074 1-21 23
580035031 3-11 13 3-31 15 580039744 1-21 33 580047078 1-21 31
3-15 13 3-31 16 580039745 1-21 33 580047615 1-22 38
3-35 5 3-31 22 580039746 1-21 33 580047616 1-22 38
580035032 3-11 7 580039516 3-27 26 580039747 1-21 33 580047617 1-22 38
3-15 7 580039685 1-21 2 580039748 1-21 33 580047618 1-22 34
3-20 8 580039687 1-21 10 580039749 1-21 33 580047619 1-22 34
3-33 2 580039688 1-21 5 580039750 1-21 33 580047620 1-22 34
580035034 3-11 3 580039689 1-21 6 580039751 1-22 33 580047636 4-3 17
3-11 7 580039692 1-22 37 580039752 1-22 35 580047790 6-6 8

10-4 ©2018 Yale Europe Materials Handling Limited D843


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580048302 9-5 1 580054016 1-13 14 580059871 5-3 21 2-7 20


9-7 6 1-21 12 580059941 5-3 27 2-9 20
580048476 9-5 580054703 6-5 7 5-7 22 4-3 15
580049116 3-11 3 580054704 6-4 5 580059942 5-3 27 4-7 19
3-15 3 580054706 6-4 3 5-7 22 580060975 2-15 7
580049117 3-11 4 580054708 6-4 2 580059943 5-3 27 580061002 2-15 6
3-15 4 580055033 1-13 9 5-7 22 580061106 2-11 9
3-19 6 1-15 13 580059944 5-3 27 580061107 2-11 10
3-20 7 580055034 1-13 9 5-7 22 580061113 2-3 1
4-4 63 1-15 13 580059945 5-3 27 580061114 2-3 2
4-7 39 580055035 1-13 9 5-7 22 580061115 2-11 7
580049182 9-2 4 1-15 13 580059946 5-3 27 2-13 3
580049369 9-2 580055225 6-5 6 5-7 22 580061136 1-5 13
580049393 9-2 1 580055434 4-11 15 580059947 5-4 27 580061137 1-5 11
9-7 1 4-13 23 5-7 22 580061138 1-5 14
580050847 3-11 4 4-15 23 580059948 5-4 27 580061139 1-5 36
3-11 19 4-17 24 5-7 22 580061192 1-29 2
3-15 4 580056004 3-27 26 580060015 7-3 16 1-31 2
3-15 19 580056006 3-27 26 580060127 4-3 6 580061261 1-9 8
3-24 5 580056997 7-3 15 580060128 4-3 13 580061262 1-5 16
3-33 3 8-3 580060349 2-7 37 580061722 1-5 10
580051143 3-15 10 580057323 1-13 20 580060350 2-7 25 580062118 3-11 16
580051801 9-7 1-17 1 2-9 25 3-15 16
580052985 1-13 9 580057732 2-3 19 580060351 2-7 33 580062157 1-29 9
1-15 13 580057830 1-3 4 2-9 33 1-31 9
580053759 1-29 6 2-7 36 580060352 2-7 27 580062166 1-29 4
1-31 6 2-17 7 2-9 27 580062231 1-33 7
1-33 1 580058185 1-5 30 580060355 2-7 2 580062232 1-33 10
580053761 6-5 3 580058483 3-4 50 2-9 2 580062233 1-33 8
580053822 6-2 1 3-7 14 580060356 2-9 35 580062234 1-33 11
6-4 1 580058484 3-4 53 580060389 4-11 24 580062235 1-33 13
580053890 5-3 8 3-7 14 4-13 20 580062241 1-33 6
5-7 15 580058485 3-4 52 4-15 20 580062385 1-33 4
580053892 5-3 8 3-7 14 4-17 20 580062389 2-17 3
5-7 15 580058549 1-5 3 580060518 1-13 1 580063304 1-3 2
580053952 5-3 8 580058551 1-3 6 4-20 1 580063305 1-5 1
5-7 15 580058745 2-3 6 580060529 4-20 8 580063306 1-5 1
580053953 5-3 8 580058771 2-3 13 580060793 2-11 1 580063307 1-5 1
5-7 15 580059248 1-29 3 2-15 3 580063309 1-5 8
580053954 5-3 8 1-31 3 580060818 1-17 2 580063310 1-5 9
5-7 15 580059454 6-3 1 580060819 1-17 3 580063321 1-3 8
580053955 5-3 8 6-5 1 580060820 1-17 7 580063342 2-17 8
5-7 15 6-6 1 580060821 1-17 5 580063345 2-17 2
580053956 5-3 8 6-7 1 580060822 1-17 8 580063346 2-17 11
5-7 15 580059464 6-2 9 580060823 1-17 9 580063404 2-17 1
580053957 5-3 8 6-4 9 1-19 8 580063468 5-3 27
5-7 15 580059474 6-3 4 580060881 1-5 6 5-7 22
580053958 5-3 8 580059475 6-2 5 580060907 1-5 15 580063471 2-7 16
5-7 15 6-6 6 1-29 1 2-9 16
580054015 1-13 11 580059476 6-2 2 1-31 1 580063472 2-7 14
1-21 1 6-6 3 2-3 11 2-9 14

D843 ©2018 Yale Europe Materials Handling Limited 10-5


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580063754 5-3 5 580070479 1-13 9 580083573 5-11 14 580096583 7-5 9


5-7 20 1-15 13 580083575 5-11 14 580096585 7-5 3
5-11 19 580071216 2-7 4 580083576 5-11 14 580096588 7-5 2
580063867 3-4 41 2-9 4 580083577 5-11 14 580096845 3-4 57
3-7 26 580071218 2-7 18 580083581 5-11 14 3-7 36
3-23 8 2-9 18 580083582 5-11 14 580097059 1-19 11
580063980 5-3 6 580072437 2-7 13 580083583 5-11 14 582000484 3-31 17
5-7 17 2-9 13 580083584 5-11 14 582000705 3-35 1
580064033 5-3 10 580072438 2-7 3 580083589 5-11 14 582001353 7-3 5
5-7 10 2-9 3 580083591 5-11 14 582001363 2-3 15
5-11 11 580072439 2-7 5 580083592 5-11 14 582001493 4-7 12
580064350 7-3 10 2-9 5 580083593 5-11 14 582001508 4-7 33
580064589 1-13 17 580072440 2-7 6 580083594 5-11 14 582001509 4-7 36
1-15 16 2-9 6 580083595 5-11 14 582001510 4-7 31
580064668 6-3 3 580072781 2-7 7 580083622 5-11 18 582001633 4-7 4
580064669 6-3 2 2-9 7 580084449 3-3 13 582001637 1-35 4
6-5 2 580073656 5-3 19 3-7 32 582001670 4-7 23
6-6 2 580073754 2-3 4 580084844 7-5 20 582001671 3-19 2
6-7 2 580074510 1-9 7 580084847 7-5 15 582001903 4-7 11
580064673 1-21 4 580074521 2-7 26 580084848 7-5 16 582001963 7-3 13
580064740 6-2 10 2-9 26 580088450 3-3 39 7-5 21
6-4 6 580074687 1-13 11 3-7 21 582002011 2-7 8
580064749 6-2 6 1-21 1 3-11 21 2-9 8
6-3 7 580077716 2-3 12 3-11 22 582002209 7-3 17
6-6 7 580077733 5-3 11 3-15 21 582002587 7-5 22
580064754 6-3 6 5-11 12 3-15 22 582003404 1-3 7
580064807 9-8 580079167 4-13 16 3-23 10 582003405 1-3 7
580064842 1-35 7 4-15 16 3-35 6 582003607 8-3 2
580065043 3-11 8 4-17 16 580091403 3-31 17 582003767 5-3 2
3-15 8 580080165 2-13 10 580091806 3-3 24 5-7 19
3-33 5 580080969 3-11 18 3-8 61 5-11 20
580065044 3-19 3 3-15 18 580092138 3-4 62 582003768 5-3 22
3-33 4 3-19 4 580092736 3-27 15 5-8 25
4-4 58 3-20 6 580093223 3-27 26 5-11 20
4-4 62 3-31 3 580093279 7-3 18 582005203 4-13 29
4-7 40 3-31 7 580094402 3-4 44 4-15 29
580065295 1-13 16 3-35 3 3-8 44 4-17 30
1-15 6 580082271 7-5 5 580094481 4-7 28 582006477 7-3 3
580065306 1-3 9 580082274 6-7 3 580094577 3-27 7 582006562 4-11 11
580065307 1-3 5 580082275 6-7 6 580094728 5-3 4 4-13 17
580065310 1-5 7 580082276 6-7 7 5-7 6 582006744 4-7 34
580066002 1-9 2 580082277 6-7 4 5-11 7 582006899 2-3 5
580066401 1-11 1 580082494 1-5 25 5-11 7 582007039 4-3 26
580066402 1-11 1 580082495 1-5 24 580094730 3-24 3 582007040 4-3 22
580067130 1-22 39 580082841 4-13 6 580094778 1-9 4 582007128 4-13 21
580068096 3-23 11 4-15 6 580096232 7-3 1 4-15 21
580068162 1-22 36 4-17 6 7-5 1 4-17 22
580069005 1-3 3 580083567 5-11 14 580096579 7-5 7 582007130 4-13 19
580070291 1-13 9 580083569 5-11 14 580096580 7-5 8 4-15 19
1-15 13 580083571 5-11 14 580096581 7-5 19 4-17 19
580070395 3-3 40 580083572 5-11 14 580096582 7-5 10 582007131 4-13 3

10-6 ©2018 Yale Europe Materials Handling Limited D843


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-15 3 1-15 5 582015754 4-13 26 582020783 3-27 10


4-17 3 1-27 1 4-15 26 582020784 3-27 10
582007134 4-13 14 582009243 3-7 9 4-17 27 582020793 3-27 27
4-15 14 582009615 3-3 40 582015784 4-13 10 582020794 3-27 27
4-17 14 3-7 22 4-15 10 582023621 3-12 26
582007140 4-7 32 3-11 24 4-17 10 3-16 26
582007163 3-3 7 3-16 24 582015907 4-7 1 582023708 1-5 31
582007164 3-4 48 582009620 3-3 40 4-17 582023820 1-15 18
3-7 19 3-7 23 582016135 7-5 4 1-19
582007184 4-3 25 3-12 24 582016153 3-7 8 582023868 1-31 4
582007185 4-3 40 3-16 24 582016205 3-3 20 582024904 3-4 61
582007186 4-3 39 582009778 5-11 22 3-7 33 3-7 31
582007193 4-3 37 582010004 3-31 18 582016661 4-7 29 582025995 3-27 14
582007194 4-3 38 582010233 1-35 9 582017910 3-3 21 582026361 3-3 7
582007196 4-3 35 582010545 3-4 56 3-7 34 582028827 3-12 27
582007203 4-4 54 582010551 3-3 8 582017936 2-3 8 582029477 5-7 5
582007226 4-3 16 3-7 39 582017975 5-7 1 5-11 24
582007240 3-7 4 4-3 34 582017976 5-7 1 582029478 5-7 11
3-8 67 582011011 3-4 40 582017977 5-7 1 582029480 5-7 21
582007241 3-3 2 3-7 24 582018001 4-7 37 582029499 2-3 1
3-7 4 3-12 24 582018003 3-3 38 2-4
582007242 3-4 59 3-16 24 3-11 582029500 2-4 1
3-8 67 582012115 3-23 13 582018044 3-4 40 582031132 8-3 9
582007245 4-3 20 582012172 3-3 35 3-12 24 582031133 8-3 12
582007247 4-3 14 3-8 66 3-16 24 582031134 8-3 11
582007250 4-4 57 3-17 582019353 4-3 44 582031135 8-3 10
582007331 3-3 3 582012217 1-27 3 4-13 582032119 1-19 7
3-7 5 582012218 1-27 4 582019366 4-3 44 582032120 1-19 5
582007336 7-3 2 582012219 1-27 5 4-7 1 582032122 1-19 13
582007350 1-15 4 582012220 1-27 2 4-15 582034039 4-4 61
582007408 3-19 1 582012505 3-4 63 582019588 2-4 2 582035270 2-13 11
582007589 3-3 36 3-8 56 582019590 2-4 3 582036350 1-15 19
3-8 48 582012506 1-3 10 582019747 4-13 9 582036781 3-3 16
582007590 3-3 22 582013057 2-15 3 4-15 9 3-8 58
3-8 52 582014993 4-7 17 4-17 9 582036856 1-25 20
582007592 3-3 23 582014994 4-7 20 582020016 1-5 33 582037727 1-15 14
3-8 46 582015210 9-5 18 582020237 1-15 1 582038408 1-9 3
582007593 3-4 45 582015332 4-19 3 4-23 1 582038972 1-25 4
3-8 43 582015392 3-3 14 582020238 4-23 3 582039051 7-3 4
582007595 3-3 31 3-8 63 582020239 4-23 4 582039327 2-13 1
3-8 60 3-33 582020240 4-23 5 2-15 3
582007794 4-3 43 582015551 1-25 2 582020241 4-23 2 582040809 3-7 20
582007796 3-3 1 582015687 1-3 7 582020242 4-23 6 3-15
3-7 3 582015741 4-7 30 582020243 4-23 7 582040810 3-7 10
582007921 3-23 4 582015745 4-7 29 582020304 3-3 12 3-18
582008097 3-23 14 582015746 3-20 5 3-7 18 582040821 3-7 9
582008113 3-23 9 582015751 4-15 17 582020332 4-19 1 582040897 3-8 41
3-35 4-17 17 582020706 3-27 2 582041276 1-15 11
582008277 3-3 15 582015753 4-13 25 582020715 3-27 22 582042418 1-15 12
582008368 1-17 4-15 25 582020730 3-27 22 582042736 1-19 1
582009009 1-13 19 4-17 26 582020782 3-27 10 582042737 1-19 2

D843 ©2018 Yale Europe Materials Handling Limited 10-7


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582042738 1-19 3 3-8 47 3-35 6 932200902 4-3 47


582042739 1-19 6 582045353 3-20 2 582060516 3-7 13 932200905 3-3 5
582042740 1-19 12 582045774 3-11 20 582060581 3-3 34 3-7 38
582042741 1-19 4 3-15 20 3-8 62 4-3 21
582044057 1-25 34 3-35 4 3-23 6 4-3 41
582044058 1-25 29 582048639 6-2 7 3-24 1 932201916 1-13 5
582044059 1-25 3 6-4 7 582060607 4-7 9 932728908 3-27 1
582044060 1-26 582051218 3-27 28 582060682 4-7 8 932728910 2-13 13
582044061 1-25 9 3-31 1 582063196 2-7 35 2-15 5
582044062 1-25 14 582051219 3-27 29 582063362 3-11 1 932729905 3-27 3
582044063 1-25 13 3-31 12 3-15 1 932730905 1-11 4
582044067 1-25 15 582051220 3-27 30 582063478 1-5 32 2-3 14
582044068 1-25 8 3-31 19 582063479 1-5 32 2-11 8
582044069 1-25 12 582052627 3-27 8 582063480 1-5 32 2-13 4
582044070 1-25 36 582052628 3-27 18 582063634 3-12 25 940004902 4-11 9
582044071 1-25 23 582053025 1-3 7 3-16 25 4-13 2
582044072 1-25 19 582053708 3-27 12 582064927 3-11 15 4-15 2
582044080 1-25 7 582053709 3-27 13 3-15 15 4-17 2
582044081 1-25 24 582054573 3-11 2 582067790 3-15 15 940004903 3-3 11
582044082 1-25 21 3-15 2 582069168 3-24 6 3-4 46
582044083 1-25 17 582058965 3-7 17 582073360 1-25 3-7 2
582044084 1-25 16 582060280 3-7 37 900005220 9-2 2 4-3 29
582044086 1-25 26 582060289 3-11 21 900010217 5-13 1 940600905 4-7 27
582044087 1-25 25 3-11 22 905049102 2-17 4 940600907 5-13 4
582044088 1-25 35 3-15 21 931701910 1-5 34 950433907 6-2 4
582044153 1-25 27 3-15 22 4-3 1 6-3 5
582044155 1-25 5 3-35 6 4-7 14 6-4 4
582044242 1-25 31 582060290 3-11 21 932200901 3-7 29 6-6 5
582044243 1-25 1 3-11 22 4-13 12 6-7 5
582044244 1-25 30 3-15 21 4-15 12 954504906 4-3 23
582044354 3-4 43 3-15 22 4-17 12

10-8 ©2018 Yale Europe Materials Handling Limited D843


SECTION 11

11 USER SUPPORT INFORMATION


CONTENTS

SECTION 11
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 11-2


TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 11-2

D843 ©2018 Yale Europe Materials Handling Limited 11-1


USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS Technical literature, with detailed information, is


available at a nominal fee to assist users to effectively
HOW TO ORDER SERVICE PARTS maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
In order to prevent delay, too much communication and
identification, Service Maintenance Manuals which
to have your orders filled correctly, quickly, and at the
provide service and overhaul procedures and additional
least possible cost, the following is the correct procedure
copies of the Operating Manual can be obtained from
to use to order replacement parts.
your Yale Industrial Truck Dealer.
WHEN ORDERING PARTS
To provide instructions for safely operating and servicing
Contact your authorized Yale Industrial Truck Dealer Yale Industrial Trucks, each truck is equipped with an
giving them the following information: operators manual. It describes various operating
techniques and safety warnings to the operator. It
1. Your Purchase order number. contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
2. Complete addresses for sending the invoice and operators manual is missing from any Yale Industrial
parts. Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the For additional information or assistance in obtaining
lowest priced method. these user support publications see your Yale Industrial
Truck Dealer or contact:
4. Correct part number(s) and description(s). Use your
parts manual as a reference. Yale Materials Handling Corporation
Yale Europe Materials Handling Limited
5. Model and serial number of the truck.
Flagship House, Reading Road North
TECHNICAL SERVICE PUBLICATIONS Fleet, Hampshire GU138 HR United Kingdom

11-2 ©2018 Yale Europe Materials Handling Limited D843


Yale Europe Materials Handling Limited 550020030
Centennial House, Building 4.5 ©Yale Corp.
Frimley Business Park 05/2018
Frimley, Surry GU16 7SG, United Kingdom

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