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R1.4/1.6 - R1.6HD - R1.6N - R2.

0
R2.0HD - R2.5
(D435)

4065744 ©2014 HYSTER COMPANY


01/2014
UNIT CODE D435
01/2014 EUROPE

SECTIONS

1 FRAME

2 OPERATOR COMPARTMENT

3 ELECTRICAL SYSTEM

4 DRIVE UNIT

5 STEERING SYSTEM

6 BRAKE/ACCELERATOR SYSTEM

7 LOAD WHEEL

8 HYDRAULIC SYSTEM

9 MAST-THREE STAGE FULL FREE-LIFT

10 CYLINDERS

11 CARRIAGE

12 ACCESSORIES

13 NUMERICAL INDEX

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE D435
01/2014 EUROPE

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ADDITIONAL FAN
OPTION ....................................................................................................................................................... 3-26
ARMREST
JOYSTICK - OPTION .................................................................................................................................. 2-14
MINI LEVERS MULTIFUCTION .................................................................................................................. 2-12

B
BACK-UP ALARM
OPTION ....................................................................................................................................................... 3-12
BATTERY COMPARTMENT
LATERAL EXTRACTION - OPTION ........................................................................................................... 1-10
VERTICAL EXTRACTION ........................................................................................................................... 1-6
BATTERY SENSOR ........................................................................................................................................ 1-12
BATTERY TRAY
ONLY FOR MODELS WITH LATERAL EXTRACTION - OPTION ............................................................. 12-6

C
CHAIN GUIDE ................................................................................................................................................. 8-20
CHAIN OPENER TOOL
OPTION ....................................................................................................................................................... 12-4
COLOUR CAMERA
OPTION ....................................................................................................................................................... 9-48
CONNECTORS CONTACTS TOOLS ............................................................................................................. 3-28
CONTROL CARD
OPTION ....................................................................................................................................................... 11-16
CONTROL MODULE
WITH SOFTWARE UPLOADED ................................................................................................................. 3-8
CONTROL PANEL 350A/450A
→ S/N D435T01406L ................................................................................................................................. 3-2
S/N D435T01407L → ................................................................................................................................. 3-4
CONTROL VALVE .......................................................................................................................................... 8-24
CONTROL VALVE AND CYLINDER ............................................................................................................... 8-22
COVER PLATE ADJUSTABLE
ONLY FOR MODEL R1.6N WITH BATTERY 700AH DIN B ....................................................................... 1-8

D
DASHBOARD AND PANELS .......................................................................................................................... 2-2
DC-DC CONVERTERS
OPTION ....................................................................................................................................................... 3-14
DISPLAY
BASIC .......................................................................................................................................................... 2-6
PREMIUM - OPTION .................................................................................................................................. 2-8
DISPLAY LCD
PREMIUM - OPTION .................................................................................................................................. 2-10
DRIVE UNIT .................................................................................................................................................... 4-2

E
ELECTRICAL SYSTEM ................................................................................................................................... 9-38

©2014 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE D435
EUROPE 01/2014

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
EXTENSION BATTERY CABLE
OPTION ....................................................................................................................................................... 12-8

F
FAN
HYDRAULIC TANK ..................................................................................................................................... 3-24
FILTER ............................................................................................................................................................ 8-16
FLASHING BEACON
OPTION ....................................................................................................................................................... 3-16
FLOORPLATE AND MOTOR COVER ............................................................................................................ 2-18
FORK SIDE SAFETY RETAINERS
ONLY WITHOUT LOAD BACKREST .......................................................................................................... 11-15
FORKS ............................................................................................................................................................ 11-12
FRAME ............................................................................................................................................................ 1-2
FREE LIFT CYLINDER ................................................................................................................................... 10-10
FREE LIFT CYLINDER AND CHAIN ............................................................................................................... 9-24
FREE LIFT DAMPENING ................................................................................................................................ 9-42

G
GEARBOX ....................................................................................................................................................... 4-6

H
HEADREST
ONLY FOR SEAT MSG65 - OPTION ......................................................................................................... 2-24
HEIGHT INDICATOR
OPTION ....................................................................................................................................................... 9-44
HYDRAULIC HOSES ...................................................................................................................................... 8-18
HYDRAULIC PLUGS
OPTION ....................................................................................................................................................... 12-3
HYDRAULIC SYSTEM .................................................................................................................................... 9-32
HYDRAULIC TANK 23 LT.
ONLY FOR MODEL R1.6N (→ S/N D435T01408L) .................................................................................. 8-12
ONLY FOR MODEL R1.6N (S/N D435T01409L →) .................................................................................. 8-14
HYDRAULIC TANK 30 LT.
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 (→ S/N D435T01408L) ..................................... 8-8
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 (S/N D435T01409L →) ..................................... 8-10
HYDRAULIC TOOLING
OPTION ....................................................................................................................................................... 12-2

I
INNER MAST .................................................................................................................................................. 9-12
INTERMEDIATE MAST ................................................................................................................................... 9-8

J
JOYSTICK CONTROL
OPTION ....................................................................................................................................................... 2-16

L
LABEL ............................................................................................................................................................. 1-44
LABELS

ii See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MAST TROLLEY ......................................................................................................................................... 1-40
LASER FORKS POSITIONING
OPTION ....................................................................................................................................................... 11-18
LIFTING MOTOR ............................................................................................................................................ 8-4
LIFTING PUMP ............................................................................................................................................... 8-6
LIFTING UNIT ................................................................................................................................................. 8-2
LOAD BACKREST
ONLY WITHOUT FORK SIDE SAFETY RETAINERS ................................................................................ 11-14
LOAD CELL
OPTION ....................................................................................................................................................... 9-30
LOAD WHEEL ................................................................................................................................................. 7-4
LOAD WHEEL COVER
OPTION ....................................................................................................................................................... 7-6
LOAD WHEELS BRAKE ................................................................................................................................. 6-4
LOAD WHEELS GROUP ................................................................................................................................ 7-2

M
MAIN LIFT CHAINS ......................................................................................................................................... 9-20
MAIN LIFT CYLINDER .................................................................................................................................... 10-2
MAIN LIFT CYLINDERS .................................................................................................................................. 9-16
MAST 3 STAGE FFL ....................................................................................................................................... 9-2
MAST TROLLEY
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 ............................................................................ 1-36
ONLY FOR MODEL R1.6N ......................................................................................................................... 1-38
MONITOR
OPTION ....................................................................................................................................................... 9-50
MOTOR BRAKE .............................................................................................................................................. 6-2
MULTIPURPOSE BAR
OPTION ....................................................................................................................................................... 1-24

O
OBJECT HOLDER
OPTION ....................................................................................................................................................... 2-4
OUTER MAST ................................................................................................................................................. 9-4
OVERHEAD GUARD ...................................................................................................................................... 1-14
DRIVE IN 1400 - OPTION ........................................................................................................................... 1-16
DRIVE IN 1700 - OPTION ........................................................................................................................... 1-18
OVERHEAD GUARD - PROTECTION NET
OPTION ....................................................................................................................................................... 1-20
OVERHEAD GUARD - PROTECTION SCREEN
OPTION ....................................................................................................................................................... 1-22

P
PEDALS .......................................................................................................................................................... 6-6
PHONE HOLDER
OPTION ....................................................................................................................................................... 1-30
PRESENCE PALLET
OPTION ....................................................................................................................................................... 11-20

©2014 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE D435
EUROPE 01/2014

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
R
RELAY AND FUSES ....................................................................................................................................... 3-10

S
SEAT MSG20 .................................................................................................................................................. 2-20
SEAT MSG65
OPTION ....................................................................................................................................................... 2-22
SIDE GUIDE ROLLERS - STEEL
OPTION - ONLY FOR B6 = 1304MM ......................................................................................................... 1-34
SIDE GUIDE ROLLERS - VULKOLLAN
OPTION ....................................................................................................................................................... 1-32
SIDESHIFT AUTO CENTERING
OPTION ....................................................................................................................................................... 11-22
SIDESHIFT CARRIAGE .................................................................................................................................. 11-2
WITH 4TH WAY .......................................................................................................................................... 11-8
STABILIZERS .................................................................................................................................................. 1-4
STEERING COLUMN ...................................................................................................................................... 5-2
STEERING MOTOR ........................................................................................................................................ 5-6
STEERING UNIT ............................................................................................................................................. 5-4
STRETCH WRAP
OPTION ....................................................................................................................................................... 1-28
SUPPORT CLIPBOARD
OPTION ....................................................................................................................................................... 1-26

T
TILT AUTO SETTING
OPTION ....................................................................................................................................................... 11-24
TRACTION MOTOR ........................................................................................................................................ 4-4
TROLLEY CYLINDER ..................................................................................................................................... 10-18

W
WIRE HARNESS CONTROL PANEL ............................................................................................................. 3-6
WORK LIGHT
OPTION ....................................................................................................................................................... 3-22
WORK LIGHT - FRONT SIDE
OPTION ....................................................................................................................................................... 3-18
WORK LIGHTS - REAR SIDE
OPTION ....................................................................................................................................................... 3-20

iv See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

©2014 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

vi See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N D001H2628
page. Indicates last serial number affected.
S/N D001H2629 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N D001H1553 ↔ S/N D001H3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 13-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Hyster lift trucks for
followed by a figure number in the DESCRIPTION serial number information for items with a ECN or
column (FFigure 10) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Hyster lift trucks.

©2014 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE D435
EUROPE 01/2014

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

viii See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4065686

Service Manual (Complete)......................................................................................................... 4065749

Parts Manual............................................................................................................................... 4065744

©2014 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE D435
EUROPE 01/2014

NOTES

x See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

1 FRAME
UNIT CODE D435
01/2014 EUROPE

SECTION 1
FRAME

DESCRIPTION PAGE

BATTERY COMPARTMENT
LATERAL EXTRACTION - OPTION ........................................................................................................... 1-10
VERTICAL EXTRACTION ........................................................................................................................... 1-6
BATTERY SENSOR ........................................................................................................................................ 1-12
COVER PLATE ADJUSTABLE
ONLY FOR MODEL R1.6N WITH BATTERY 700AH DIN B ....................................................................... 1-8
FRAME ............................................................................................................................................................ 1-2
LABEL ............................................................................................................................................................. 1-44
LABELS
MAST TROLLEY ......................................................................................................................................... 1-40
MAST TROLLEY
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 ............................................................................ 1-36
ONLY FOR MODEL R1.6N ......................................................................................................................... 1-38
MULTIPURPOSE BAR
OPTION ....................................................................................................................................................... 1-24
OVERHEAD GUARD ...................................................................................................................................... 1-14
DRIVE IN 1400 - OPTION ........................................................................................................................... 1-16
DRIVE IN 1700 - OPTION ........................................................................................................................... 1-18
OVERHEAD GUARD - PROTECTION NET
OPTION ....................................................................................................................................................... 1-20
OVERHEAD GUARD - PROTECTION SCREEN
OPTION ....................................................................................................................................................... 1-22
PHONE HOLDER
OPTION ....................................................................................................................................................... 1-30
SIDE GUIDE ROLLERS - STEEL
OPTION - ONLY FOR B6 = 1304MM ......................................................................................................... 1-34
SIDE GUIDE ROLLERS - VULKOLLAN
OPTION ....................................................................................................................................................... 1-32
STABILIZERS .................................................................................................................................................. 1-4
STRETCH WRAP
OPTION ....................................................................................................................................................... 1-28
SUPPORT CLIPBOARD
OPTION ....................................................................................................................................................... 1-26

©2014 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FRAME (FIGURE 1-1)

1-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FRAME
ITEM PART NO. DESCRIPTION QTY
1 302399 Nut ...................................................................................................................... 6
2 4061960 Spacer ................................................................................................................ 8
3 4067389 Protector ............................................................................................................. 1
4 2785612 Hitch .................................................................................................................... 4
5 4067391 Plate .................................................................................................................... 1
6 296162 Capscrew ............................................................................................................ 4
7 4060181 Rivet .................................................................................................................... 4
8 4038401 Support ............................................................................................................... 1
8 a 4045608 Support (Narrow) ................................................................................................ 1
9 4017120 Bolt ...................................................................................................................... 2
10 302401 Locknut ............................................................................................................... 2
11 4038438 Rubber Cushion .................................................................................................. 2
12 1533695 Bolt ...................................................................................................................... 2
13 4038395 Hinge .................................................................................................................. 1
14 4038386 Door Panel .......................................................................................................... 1
14 a 4045635 Door Panel (Narrow) ........................................................................................... 1
15 296166 Capscrew ............................................................................................................ 1
16 320159 Washer ............................................................................................................... 2
17 4065084 Spacer ................................................................................................................ 4
18 4031287 Capscrew ............................................................................................................ 4
19 302400 Nut ...................................................................................................................... 2
20 320158 Washer ............................................................................................................... 2
21 1527879 Capscrew ............................................................................................................ 2
22 320165 Washer ............................................................................................................... 2
23 296071 Capscrew ............................................................................................................ 2
24 1476421 Washer ............................................................................................................... 4
25 296160 Capscrew ............................................................................................................ 4
26 4067390 Plate .................................................................................................................... 1

FOOTNOTES:
a Only for model R1.6N

©2014 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

STABILIZERS (FIGURE 1-2)

ITEM PART NO. DESCRIPTION QTY


1 4101192 Spacer ................................................................................................................ 2
2 293724 Nut ...................................................................................................................... 2
3 4046951 Screw .................................................................................................................. 2

1-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

BATTERY COMPARTMENT (FIGURE 1-3)


VERTICAL EXTRACTION

1-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

BATTERY COMPARTMENT
VERTICAL EXTRACTION

ITEM PART NO. DESCRIPTION QTY


1 4041783 Lock .................................................................................................................... 1
2 296011 Capscrew ....................................................................................................... 1
3 2022719 Nut .................................................................................................................. 1
4 1499008 Bushing .......................................................................................................... 1
5 1496120 Spring ............................................................................................................. 1
6 1507918 Bushing .......................................................................................................... 1
7 1527884 Capscrew ............................................................................................................ 2
8 4040202 Hook (Battery 420-560Ah - 420Ah DIN B - Narrow) ........................................... 1
8 4040203 Hook (Battery 700-840Ah) .................................................................................. 1
8 a 4072267 Hook (Battery 560Ah DIN B - Narrow) ................................................................ 1
8 a 4072268 Hook (Battery 700Ah DIN B - Narrow) ................................................................ 1
9 2790753 Washer ............................................................................................................... 2
10 1374796 Snap Ring ........................................................................................................... 1
11 4046370 Spring ................................................................................................................. 1
12 1485731 Plate .................................................................................................................... 4
13 4040056 Battery Tray (Battery 420Ah DIN C) ................................................................... 1
13 4040057 Battery Tray (Battery 560Ah DIN C) ................................................................... 1
13 4040058 Battery Tray (Battery 700Ah DIN C) ................................................................... 1
13 a 4047131 Battery Tray (Battery 420Ah DIN B - Narrow) ..................................................... 1
13 a 4047132 Battery Tray (Battery 560Ah DIN B - Narrow) ..................................................... 1
14 296225 Screw .................................................................................................................. 8
15 292501 Capscrew ............................................................................................................ 3
16 4046855 Cover Plate (Battery 560Ah DIN C) .................................................................... 1
16 4046856 Cover Plate (Battery 700Ah DIN C) .................................................................... 1
16 4046857 Cover Plate (Battery 840Ah DIN C) .................................................................... 1
16 a 4047143 Cover Plate (Battery 420Ah DIN B - Narrow) ..................................................... 1
16 a 4047655 Cover Plate (Battery 560Ah DIN B - Narrow) ..................................................... 1
16 a. . . . . Cover Plate Adjustable (Battery 700Ah DIN B - Narrow) (FFigure 1-4)............ 1
17 4060181 Rivet .................................................................................................................... 3

FOOTNOTES:
a Only for model R1.6N

©2014 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

COVER PLATE ADJUSTABLE (FIGURE 1-4)


ONLY FOR MODEL R1.6N WITH BATTERY 700AH DIN B

1-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

COVER PLATE ADJUSTABLE


ONLY FOR MODEL R1.6N WITH BATTERY 700AH DIN B

ITEM PART NO. DESCRIPTION QTY


1 4065696 Cap ..................................................................................................................... 2
2 4065695 Grip ..................................................................................................................... 2
3 4065684 Spacer ................................................................................................................ 2
4 302399 Nut ...................................................................................................................... 2
5 1608780 Washer ............................................................................................................... 2
6 320159 Washer ............................................................................................................... 2
7 372972 Bolt ...................................................................................................................... 2
8 4060181 Rivet .................................................................................................................... 3
9 292501 Capscrew ............................................................................................................ 3
10 4065656 Cover Plate ......................................................................................................... 1
11 4099614 Cover Plate ......................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE D435
EUROPE 01/2014

BATTERY COMPARTMENT (FIGURE 1-5)


LATERAL EXTRACTION — OPTION

1-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

BATTERY COMPARTMENT
LATERAL EXTRACTION – OPTION

ITEM PART NO. DESCRIPTION QTY


1 4041783 Lock .................................................................................................................... 1
2 296011 Capscrew ....................................................................................................... 1
3 2022719 Nut .................................................................................................................. 1
4 1499008 Bushing .......................................................................................................... 1
5 1496120 Spring ............................................................................................................. 1
6 1507918 Bushing .......................................................................................................... 1
7 1527884 Capscrew ............................................................................................................ 2
8 4040202 Hook (Battery 420-560Ah - 420Ah DIN B - Narrow) ........................................... 1
8 4040203 Hook (Battery 700-840Ah) .................................................................................. 1
8 a 4072267 Hook (Battery 560Ah DIN B - Narrow) ................................................................ 1
8 a 4072268 Hook (Battery 700Ah DIN B - Narrow) ................................................................ 1
9 2790753 Washer ............................................................................................................... 2
10 1374796 Snap Ring ........................................................................................................... 1
11 4046370 Spring ................................................................................................................. 1
12 302400 Nut ...................................................................................................................... 4
13 1485731 Plate .................................................................................................................... 4
14 4048314 Battery Tray (Battery 420Ah DIN C) ................................................................... 1
14 4048315 Battery Tray (Battery 560Ah DIN C) ................................................................... 1
14 4048316 Battery Tray (Battery 700Ah DIN C) ................................................................... 1
14 4048317 Battery Tray (Battery 840Ah DIN C) ................................................................... 1
14 a 4048319 Battery Tray (Battery 420Ah DIN B - Narrow) ..................................................... 1
14 a 4048320 Battery Tray (Battery 560Ah DIN B - Narrow) ..................................................... 1
14 a 4048318 Battery Tray (Battery 700Ah DIN B - Narrow) ..................................................... 1
15 296225 Screw .................................................................................................................. 8
16 4048209 Support Plate ...................................................................................................... 2
17 1510113 Capscrew ............................................................................................................ 4
18 4048199 Roller .................................................................................................................. 8
19 4048464 Bracket (Battery 420Ah DIN C) ........................................................................... 2
19 4048465 Bracket (Battery 560Ah DIN C - 420Ah DIN B - Narrow) .................................... 2
19 4048466 Bracket (Battery 700Ah DIN C) ........................................................................... 2
19 4048467 Bracket (Battery 840Ah DIN C) ........................................................................... 2
19 a 4048469 Bracket (Battery 560Ah DIN B - Narrow) ............................................................ 2
19 a 4048470 Bracket (Battery 700Ah DIN B - Narrow) ............................................................ 2
20 292501 Capscrew ............................................................................................................ 3
21 4046855 Cover Plate (Battery 560Ah DIN C) .................................................................... 1
21 4046856 Cover Plate (Battery 700Ah DIN C) .................................................................... 1
21 4046857 Cover Plate (Battery 840Ah DIN C) .................................................................... 1
21 a 4047143 Cover Plate (Battery 420Ah DIN B - Narrow) ..................................................... 1
21 a 4047655 Cover Plate (Battery 560Ah DIN B - Narrow) ..................................................... 1
21 a 4047812 Cover Plate (Battery 700Ah DIN B - Narrow) ..................................................... 1
22 4060181 Rivet .................................................................................................................... 3

FOOTNOTES:
a Only for model R1.6N

©2014 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE D435
EUROPE 01/2014

BATTERY SENSOR (FIGURE 1-6)

1-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

BATTERY SENSOR
ITEM PART NO. DESCRIPTION QTY
1 4624771 Sensor ................................................................................................................ 1
2 1534417 Capscrew ............................................................................................................ 1
3 4063484 Plate .................................................................................................................... 1
4 2060639 Bolt ...................................................................................................................... 1
5 302399 Nut ...................................................................................................................... 1
6 4070894 Support ............................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE D435
EUROPE 01/2014

OVERHEAD GUARD (FIGURE 1-7)

1-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 4627571 Headrest ............................................................................................................. 1
2 2048064 Capscrew ............................................................................................................ 2
3 1676884 Handle ................................................................................................................ 1
4 4060182 Rivet .................................................................................................................... 2
5 1527884 Capscrew ............................................................................................................ 4
6 4061209 Shim .................................................................................................................... 1
7 4061210 Shim .................................................................................................................... 1
8 1380371 Bolt ...................................................................................................................... 3
9 320160 Washer ............................................................................................................... 3
10 302401 Locknut ............................................................................................................... 7
11 2793783 Screw .................................................................................................................. 2
12 4627584 Cover .................................................................................................................. 1
13 4047040 Nut ...................................................................................................................... 2
14 4038834 Overhead Guard ................................................................................................. 1
14 a 4038835 Overhead Guard (Narrow) .................................................................................. 1

FOOTNOTES:
a Only for model R1.6N

©2014 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE D435
EUROPE 01/2014

OVERHEAD GUARD (FIGURE 1-8)


DRIVE IN 1400 — OPTION

1-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

OVERHEAD GUARD
DRIVE IN 1400 – OPTION

ITEM PART NO. DESCRIPTION QTY


1 4627571 Headrest ............................................................................................................. 1
2 4627581 Cover .................................................................................................................. 1
3 2793783 Screw .................................................................................................................. 2
4 2048064 Capscrew ............................................................................................................ 2
5 4060182 Rivet .................................................................................................................... 2
6 1676884 Handle ................................................................................................................ 1
7 1527884 Capscrew ............................................................................................................ 4
8 4061209 Shim .................................................................................................................... 1
9 4061210 Shim .................................................................................................................... 1
10 1380371 Bolt ...................................................................................................................... 3
11 320160 Washer ............................................................................................................... 3
12 302401 Locknut ............................................................................................................... 7
13 4047040 Nut ...................................................................................................................... 2
14 4061239 Overhead Guard ................................................................................................. 1
14 a 4061240 Overhead Guard (Narrow) .................................................................................. 1

FOOTNOTES:
a Only for model R1.6N

©2014 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE D435
EUROPE 01/2014

OVERHEAD GUARD (FIGURE 1-9)


DRIVE IN 1700 — OPTION

1-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

OVERHEAD GUARD
DRIVE IN 1700 – OPTION

ITEM PART NO. DESCRIPTION QTY


1 4627582 Cover .................................................................................................................. 1
2 2793783 Screw .................................................................................................................. 4
3 4627571 Headrest ............................................................................................................. 1
4 2048064 Capscrew ............................................................................................................ 2
5 4060182 Rivet .................................................................................................................... 2
6 1676884 Handle ................................................................................................................ 1
7 1527884 Capscrew ............................................................................................................ 4
8 4061209 Shim .................................................................................................................... 1
9 4061210 Shim .................................................................................................................... 1
10 1380371 Bolt ...................................................................................................................... 3
11 320160 Washer ............................................................................................................... 3
12 302401 Locknut ............................................................................................................... 7
13 4627583 Cover .................................................................................................................. 1
14 4061241 Overhead Guard ................................................................................................. 1
14 a 4061242 Overhead Guard (Narrow) .................................................................................. 1
15 4047040 Nut ...................................................................................................................... 4

FOOTNOTES:
a Only for model R1.6N

©2014 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE D435
EUROPE 01/2014

OVERHEAD GUARD - PROTECTION NET (FIGURE 1-10)


OPTION

1-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

OVERHEAD GUARD - PROTECTION NET


OPTION

ITEM PART NO. DESCRIPTION QTY


1 302399 Nut ...................................................................................................................... 5
2 4078921 Grid ..................................................................................................................... 1
2 a 4078922 Grid (Drive in) ..................................................................................................... 1
3 337239 Capscrew ............................................................................................................ 2
4 292504 Capscrew ............................................................................................................ 3

FOOTNOTES:
a Only for model DRIVE IN

©2014 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE D435
EUROPE 01/2014

OVERHEAD GUARD - PROTECTION SCREEN (FIGURE 1-11)


OPTION

1-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

OVERHEAD GUARD - PROTECTION SCREEN


OPTION

ITEM PART NO. DESCRIPTION QTY


1 302399 Nut ...................................................................................................................... 5
2 4061960 Spacer ................................................................................................................ 10
3 2785612 Hitch .................................................................................................................... 5
4 4061949 Protector ............................................................................................................. 1
4 a 4061950 Protector (Drive in) .............................................................................................. 1
5 4078945 Spacer ................................................................................................................ 3
6 292506 Capscrew ............................................................................................................ 3
7 4078944 Spacer ................................................................................................................ 2
8 389129 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Only for model DRIVE IN

©2014 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MULTIPURPOSE BAR (FIGURE 1-12)


OPTION

1-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

MULTIPURPOSE BAR
OPTION

ITEM PART NO. DESCRIPTION QTY


1 4046181 Support ............................................................................................................... 1
1 a 4046188 Support (Narrow) ................................................................................................ 1
2 2060639 Bolt ...................................................................................................................... 4
3 4046184 Plate .................................................................................................................... 1
4 302399 Nut ...................................................................................................................... 4

FOOTNOTES:
a Only for model R1.6N

©2014 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE D435
EUROPE 01/2014

SUPPORT CLIPBOARD (FIGURE 1-13)


OPTION

1-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

SUPPORT CLIPBOARD
OPTION

ITEM PART NO. DESCRIPTION QTY


1 4075976 Support Plate ...................................................................................................... 1
2 1600226 Clip ................................................................................................................. 1
3 222021 Rivet ............................................................................................................... 2
4 2060639 Bolt ...................................................................................................................... 2
5 1476421 Washer ............................................................................................................... 2
6 302399 Nut ...................................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE D435
EUROPE 01/2014

STRETCH WRAP (FIGURE 1-14)


OPTION

1-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

STRETCH WRAP
OPTION

ITEM PART NO. DESCRIPTION QTY


1 4046373 Support ............................................................................................................... 1
2 1476421 Washer ............................................................................................................... 2
3 302399 Nut ...................................................................................................................... 2
4 2060639 Bolt ...................................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE D435
EUROPE 01/2014

PHONE HOLDER (FIGURE 1-15)


OPTION

1-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

PHONE HOLDER
OPTION

ITEM PART NO. DESCRIPTION QTY


1 4085966 Holder ................................................................................................................. 1
2 4085964 Bracket ................................................................................................................ 1
3 2060639 Bolt ...................................................................................................................... 2
4 4085965 Bracket ................................................................................................................ 1
5 302399 Nut ...................................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE D435
EUROPE 01/2014

SIDE GUIDE ROLLERS - VULKOLLAN (FIGURE 1-16)


OPTION

1-32 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

SIDE GUIDE ROLLERS - VULKOLLAN


OPTION

ITEM PART NO. DESCRIPTION QTY


1 a 4047650 Spacer (10mm) ................................................................................................... AR
2 b 4047652 Spacer (25mm) ................................................................................................... AR
3 4047648 Shim (1mm) ........................................................................................................ AR
4 4047649 Shim (2,5mm) ..................................................................................................... AR
5 320161 Washer ............................................................................................................... 8
6 c 292529 Capscrew ............................................................................................................ 8
6 d 292535 Capscrew ............................................................................................................ 8
6 e 292537 Capscrew ............................................................................................................ 8
7 4047220 Support ............................................................................................................... 4
8 12921 Snap Ring ........................................................................................................... 4
9 2798118 Guide Wheel ....................................................................................................... 4
10 2790300 Bearing ............................................................................................................... 8
11 2798117 Washer ............................................................................................................... 4
12 296238 Capscrew ............................................................................................................ 4

FOOTNOTES:
a b6=1224mm q.ty 4 - b6=1274mm q.ty 4 - d Only for b6=1274mm, 1384mm
b6=1294mm q.ty 8 - b6=1334mm q.ty 4 - e Only for b6=1294mm, 1304mm, 1434mm
b6=1384mm q.ty 4 - b6=1434mm q.ty 8
b b6=1274mm q.ty 4 - b6=1294mm q.ty 4 -
b6=1304mm q.ty 8 - b6=1384mm q.ty 4 -
b6=1434mm q.ty 8
c Only for b6=1224mm, 1334mm

©2014 HYSTER COMPANY See Service Manual 1-33


for service procedures.
UNIT CODE D435
EUROPE 01/2014

SIDE GUIDE ROLLERS - STEEL (FIGURE 1-17)


OPTION — ONLY FOR B6 = 1304MM

1-34 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

SIDE GUIDE ROLLERS - STEEL


OPTION – ONLY FOR B6 = 1304MM

ITEM PART NO. DESCRIPTION QTY


1 4047648 Shim (1mm) ........................................................................................................ AR
2 4047649 Shim (2,5mm) ..................................................................................................... AR
3 320161 Washer ............................................................................................................... 8
4 246001 Capscrew ............................................................................................................ 8
5 4048017 Support ............................................................................................................... 4
6 124600 Ball Bearing ........................................................................................................ 8
7 4048149 Roller .................................................................................................................. 4
8 2798906 Washer ............................................................................................................... 4
9 296226 Capscrew ............................................................................................................ 4

©2014 HYSTER COMPANY See Service Manual 1-35


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MAST TROLLEY (FIGURE 1-18)


MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5

1-36 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

MAST TROLLEY
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 292535 Capscrew .................................................................................. 4 4 4 4
2 320161 Washer ..................................................................................... 4 4 4 4
3 4048458 Block ......................................................................................... 2 2 2 2
4 4056169 Mast Trolley .............................................................................. 1 .. .. ..
4 4056170 Mast Trolley .............................................................................. .. 1 .. ..
4 4072163 Mast Trolley .............................................................................. .. .. 1 1
5 4072156 Pin ............................................................................................. 4 4 4 4
6 4072158 Bushing ..................................................................................... 8 8 8 8
7 4072155 Roller ........................................................................................ 4 4 4 4
8 4072157 Wheel Hub ................................................................................ 4 4 4 4
9 4016060 Bearing ..................................................................................... 4 4 4 4
10 296134 Nut ............................................................................................ 2 2 2 2
11 4078417 Capscrew .................................................................................. 2 2 2 2
12 302398 Locknut ..................................................................................... 2 2 2 2
13 296154 Capscrew .................................................................................. 1 1 1 1
14 4037870 Potentiometer ........................................................................... 1 1 1 1
15 1579851 Nut ............................................................................................ 2 2 2 2
16 1534553 Pin ............................................................................................. 2 2 2 2
17 2797952 Bearing ..................................................................................... 2 2 2 2
18 2796074 Retainer .................................................................................... 2 2 2 2
19 4016082 Bumper ..................................................................................... 2 2 2 2
20 4084593 Bumper ..................................................................................... 4 4 4 4
21 a 4065473 Spacer (Battery 560Ah) ............................................................ .. .. 2 ..
22 4048389 Pin ............................................................................................. 1 1 1 1
23 296164 Capscrew .................................................................................. 1 1 1 1
24 4016090 Plate .......................................................................................... 1 .. .. ..
24 4016091 Plate .......................................................................................... .. 1 1 1
25 4617675 Cable (Wire harness trolley) ..................................................... 1 1 1 1

FOOTNOTES:
a Only for model R1.6HD with battery 560Ah

©2014 HYSTER COMPANY See Service Manual 1-37


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MAST TROLLEY (FIGURE 1-19)


ONLY FOR MODEL R1.6N

1-38 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

MAST TROLLEY
ONLY FOR MODEL R1.6N

ITEM PART NO. DESCRIPTION QTY


1 292535 Capscrew ............................................................................................................ 4
2 320161 Washer ............................................................................................................... 4
3 4016056 Block ................................................................................................................... 2
4 4056171 Mast Trolley ........................................................................................................ 1
5 4072156 Pin ....................................................................................................................... 4
6 4072158 Bushing ............................................................................................................... 8
7 4072155 Roller .................................................................................................................. 4
8 4072157 Wheel Hub .......................................................................................................... 4
9 4016060 Bearing ............................................................................................................... 4
10 296134 Nut ...................................................................................................................... 2
11 4078417 Capscrew ............................................................................................................ 2
12 302398 Locknut ............................................................................................................... 2
13 296154 Capscrew ............................................................................................................ 1
14 4037870 Potentiometer ..................................................................................................... 1
15 1579851 Nut ...................................................................................................................... 2
16 1534553 Pin ....................................................................................................................... 2
17 2797952 Bearing ............................................................................................................... 2
18 2796074 Retainer .............................................................................................................. 2
19 4084593 Bumper ............................................................................................................... 4
20 4016082 Bumper ............................................................................................................... 2
21 4048389 Pin ....................................................................................................................... 1
22 296164 Capscrew ............................................................................................................ 1
23 4048500 Plate .................................................................................................................... 1
24 4617675 Cable (Wire harness trolley) ............................................................................... 1

©2014 HYSTER COMPANY See Service Manual 1-39


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LABELS (FIGURE 1-20)


MAST TROLLEY

ITEM PART NO. DESCRIPTION QTY


1 4071477 Label (Center forks) ............................................................................................ 2
2 4094167 Label (Center forks) ............................................................................................ 2
3 2792746 Label (Lifting Hook) ............................................................................................. 2

1-40 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 1-41


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LABELS (FIGURE 1-21)

1-42 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

LABELS
ITEM PART NO. DESCRIPTION QTY
1 1606674 Label (Warranty) English (FFigure 1-22)........................................................... 1
2 1529042 Label (Hyster) (64x389mm Black) ...................................................................... 3
3 2792749 Label ................................................................................................................... 1
4 2792746 Label (Lifting Hook) ............................................................................................. 2
5 a 2770775 Label (Snowflake) ............................................................................................... 3
6 1494217 Label (Pinch Point) ............................................................................................. 3
7 4071475 Label (67x102mm) .............................................................................................. 1

FOOTNOTES:
a Cold Store (OPTION)

©2014 HYSTER COMPANY See Service Manual 1-43


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LABEL (FIGURE 1-22)

ITEM PART NO. DESCRIPTION QTY


1606675 Label (Warranty) Czech ...................................................................................... 1
1606676 Label (Warranty) Danish ..................................................................................... 1
1606677 Label (Warranty) Dutch ....................................................................................... 1
1619955 Label (Warranty) Brazilian .................................................................................. 1
1619897 Label (Warranty) Bulgarian ................................................................................. 1
1606698 Label (Warranty) Croatian .................................................................................. 1
1606697 Label (Warranty) Turkish .................................................................................... 1
1606696 Label (Warranty) Swedish .................................................................................. 1
1606694 Label (Warranty) Slovenian ................................................................................ 1
1606693 Label (Warranty) Slovakian ................................................................................ 1
1606692 Label (Warranty) Russian ................................................................................... 1
1606691 Label (Warranty) Romanian ................................................................................ 1
1606690 Label (Warranty) Portuguese .............................................................................. 1
1606689 Label (Warranty) Polish ...................................................................................... 1
1606688 Label (Warranty) Norwegian ............................................................................... 1
1606687 Label (Warranty) Lithuanian ............................................................................... 1
1606686 Label (Warranty) Latvian .................................................................................... 1
1606684 Label (Warranty) Icelandic .................................................................................. 1
1606683 Label (Warranty) Hungarian ............................................................................... 1
1606682 Label (Warranty) Greek ...................................................................................... 1
1606679 Label (Warranty) Finnish .................................................................................... 1
1606678 Label (Warranty) Estonian .................................................................................. 1

1-44 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

2 OPERATOR COMPARTMENT
UNIT CODE D435
01/2014 EUROPE

SECTION 2
OPERATOR COMPARTMENT

DESCRIPTION PAGE

ARMREST
JOYSTICK - OPTION .................................................................................................................................. 2-14
MINI LEVERS MULTIFUCTION .................................................................................................................. 2-12
DASHBOARD AND PANELS .......................................................................................................................... 2-2
DISPLAY
BASIC .......................................................................................................................................................... 2-6
PREMIUM - OPTION .................................................................................................................................. 2-8
DISPLAY LCD
PREMIUM - OPTION .................................................................................................................................. 2-10
FLOORPLATE AND MOTOR COVER ............................................................................................................ 2-18
HEADREST
ONLY FOR SEAT MSG65 - OPTION ......................................................................................................... 2-24
JOYSTICK CONTROL
OPTION ....................................................................................................................................................... 2-16
LABELS ........................................................................................................................................................... 2-25
OBJECT HOLDER
OPTION ....................................................................................................................................................... 2-4
SEAT MSG20 .................................................................................................................................................. 2-20
SEAT MSG65
OPTION ....................................................................................................................................................... 2-22

©2014 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

DASHBOARD AND PANELS (FIGURE 2-1)

2-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

DASHBOARD AND PANELS


ITEM PART NO. DESCRIPTION QTY
1 4627577 Dash Panel ......................................................................................................... 1
2 1476421 Washer ............................................................................................................... 5
3 1534417 Capscrew ............................................................................................................ 7
4 4627576 Cover .................................................................................................................. 1
5 4047040 Nut ...................................................................................................................... 5
6 4092340 Screw .................................................................................................................. 2
7 2793783 Screw .................................................................................................................. 5
8 4060182 Rivet .................................................................................................................... 2
9 4627621 Panel ................................................................................................................... 1
9 a 4627626 Panel (Narrow) .................................................................................................... 1
10 4627620 Dash Panel ......................................................................................................... 1
10 a 4627625 Dash Panel (Narrow) .......................................................................................... 1
11 2048064 Capscrew ............................................................................................................ 2
12 1676884 Handle ................................................................................................................ 1

FOOTNOTES:
a Only for model R1.6N

©2014 HYSTER COMPANY See Service Manual 2-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

OBJECT HOLDER (FIGURE 2-2)


OPTION

2-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

OBJECT HOLDER
OPTION

ITEM PART NO. DESCRIPTION QTY


1 4060181 Rivet .................................................................................................................... 1
2 4090388 Plate .................................................................................................................... 1
3 4047040 Nut ...................................................................................................................... 2
4 1527877 Capscrew ............................................................................................................ 1
5 4631326 Cover .................................................................................................................. 1
6 4087568 Holder - storage net ............................................................................................ 1
7 296454 Screw .................................................................................................................. 5
8 2793783 Screw .................................................................................................................. 2

©2014 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

DISPLAY (FIGURE 2-3)


BASIC

2-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

DISPLAY
BASIC

ITEM PART NO. DESCRIPTION QTY


1 815597 Nut ...................................................................................................................... 1
2 320154 Washer ............................................................................................................... 1
3 4046847 Clamp ................................................................................................................. 1
4 302398 Locknut ............................................................................................................... 6
5 320155 Washer ............................................................................................................... 6
6 b 2075311 Switch ................................................................................................................. AR
6 4028999 Plug ..................................................................................................................... AR
7 4028999 Plug ..................................................................................................................... 1
8 4046118 Connector ........................................................................................................... 1
9 1337197 Key Set ............................................................................................................... 1
10 b 1687435 Knob (Keyless start) ........................................................................................... 1
11 4617888 Display ................................................................................................................ 1
11 a 4617887 Display (Freezer) ................................................................................................ 1
12 b 1511166 Push Button ........................................................................................................ AR
12 1669009 Plug ..................................................................................................................... AR
13 1669009 Plug ..................................................................................................................... 2
14 4062106 Plate .................................................................................................................... 1
15 4062267 Label ............................................................................................................... 1
16 4626533 Wire Harness (Display push buttons) ................................................................. 1
17 a 4627118 Wire Harness (Supply resistor display) ............................................................... 1

FOOTNOTES:
a Cold Store (OPTION) b OPTION

©2014 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

DISPLAY (FIGURE 2-4)


PREMIUM — OPTION

2-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

DISPLAY
PREMIUM – OPTION

ITEM PART NO. DESCRIPTION QTY


1 302398 Locknut ............................................................................................................... 6
2 320155 Washer ............................................................................................................... 6
3 b 2075311 Switch ................................................................................................................. AR
3 4028999 Plug ..................................................................................................................... AR
4 4028999 Plug ..................................................................................................................... 1
5 a 2790866 Plug ..................................................................................................................... 1
5 4038295 Ignition Switch ..................................................................................................... 1
6 4041496 Key ................................................................................................................. 1
7 a 4626080 Wire Harness (Display without key switch) ......................................................... 1
8 4626533 Wire Harness (Display push buttons) ................................................................. 1
9 4627834 Display (FFigure 2-5)......................................................................................... 1
10 b 1511166 Push Button ........................................................................................................ AR
10 1669009 Plug ..................................................................................................................... AR
11 1669009 Plug ..................................................................................................................... 1
12 4046118 Connector ........................................................................................................... 1
13 4062282 Plate .................................................................................................................... 1
14 4062284 Label ............................................................................................................... 1

FOOTNOTES:
a Only for display without key switch (PIN CODE) b OPTION

©2014 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE D435
EUROPE 01/2014

DISPLAY LCD (FIGURE 2-5)


PREMIUM — OPTION

2-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

DISPLAY LCD
PREMIUM – OPTION

ITEM PART NO. DESCRIPTION QTY


4627834 Display ................................................................................................................ 1
1 136687 Nut .................................................................................................................. 1
2 320156 Washer ........................................................................................................... 1
3 4067248 Support ........................................................................................................... 1
4 302007 Screw ............................................................................................................. 11
5 296185 Capscrew ....................................................................................................... 6
6 4062380 Cover .............................................................................................................. 1
7 4067241 Gasket ............................................................................................................ 1
8 4067242 Display ............................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE D435
EUROPE 01/2014

ARMREST (FIGURE 2-6)


MINI LEVERS MULTIFUCTION

2-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

ARMREST
MINI LEVERS MULTIFUCTION

ITEM PART NO. DESCRIPTION QTY


1 1698449 Capscrew ............................................................................................................ 8
2 2110791 Lever (Single Function) ....................................................................................... 4
3 4627898 Armrest (MLM plate) ........................................................................................... 1
4 1669009 Plug ..................................................................................................................... AR
4 1704528 Push Button ........................................................................................................ AR
5 4626863 Switch ................................................................................................................. 1
6 2111770 Horn Button ......................................................................................................... 1
7 302020 Screw .................................................................................................................. 10
8 4605337 Printed Circuit Board ........................................................................................... 1
9 227138 Screw .................................................................................................................. 3
10 4624348 Wire Harness (Armrest MLM) ............................................................................. 1
11 302400 Nut ...................................................................................................................... 4
12 320158 Washer ............................................................................................................... 4
13 4628154 Armrest (Slide) .................................................................................................... 1
14 176640 Bolt ...................................................................................................................... 2
15 4627901 Armrest (Base cover) .......................................................................................... 1
16 4627900 Armrest (Handle) ................................................................................................ 1
17 4627899 Armrest (MLM cover) .......................................................................................... 1
18 4020548 Switch ................................................................................................................. 1
19 320156 Washer ............................................................................................................... 4
20 292653 Nut ...................................................................................................................... 4
21 4627897 Armrest (Soft pad) .............................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE D435
EUROPE 01/2014

ARMREST (FIGURE 2-7)


JOYSTICK — OPTION

2-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

ARMREST
JOYSTICK – OPTION

ITEM PART NO. DESCRIPTION QTY


1 1527876 Capscrew ............................................................................................................ 4
2 4626060 Joystick (Standard) (FFigure 2-8)...................................................................... 1
2 a 4628187 Joystick (Premium) (FFigure 2-8)...................................................................... 1
3 4628188 Armrest (Joystick cover) ..................................................................................... 1
4 4627901 Armrest (Base cover) .......................................................................................... 1
5 302020 Screw .................................................................................................................. 7
6 4627555 Wire Harness (Armrest joystick) ......................................................................... 1
7 302400 Nut ...................................................................................................................... 4
8 320158 Washer ............................................................................................................... 4
9 4628154 Armrest (Slide) .................................................................................................... 1
10 176640 Bolt ...................................................................................................................... 2
11 4628155 Control Card (Joystick) ....................................................................................... 1
12 302019 Screw .................................................................................................................. 4
13 4627900 Armrest (Handle) ................................................................................................ 1
14 4020548 Switch ................................................................................................................. 1
15 320156 Washer ............................................................................................................... 4
16 292653 Nut ...................................................................................................................... 4
17 4627897 Armrest (Soft pad) .............................................................................................. 1

FOOTNOTES:
a OPTION

©2014 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE D435
EUROPE 01/2014

JOYSTICK CONTROL (FIGURE 2-8)


OPTION

2-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

JOYSTICK CONTROL
OPTION
KEY:
A: Joystick - Premium model
B: Joystick - Standard model
QTY
ITEM PART NO. DESCRIPTION A B
4626060 Joystick (Standard) .................................................................................... .. 1
a 4628187 Joystick (Premium) ..................................................................................... 1 ..
1 4072358 Control Box ............................................................................................ 1 1
2 4072623 Bellows .............................................................................................. 1 1
3 4072359 Cover panel ....................................................................................... 2 2
4 4103286 Kit-Connector .................................................................................... 1 1
5 4072667 Handle side ............................................................................................ 1 1
6 4072729 Button (Direction indicator) .................................................................... 1 ..
7 4072673 Button (Aux) ........................................................................................... 1 ..
8 4072732 Kit-Plug .................................................................................................. .. 1
9 4072730 Button (Autocenter/Autolevel) ................................................................ 1 ..
10 4072670 Mounting Plate ....................................................................................... 1 1
11 4072669 Horn ....................................................................................................... 1 1
12 4072625 Handle top ............................................................................................. 1 1
13 4072731 Heater .................................................................................................... 1 1
14 4072626 Handle back ........................................................................................... 1 1

FOOTNOTES:
a OPTION

©2014 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FLOORPLATE AND MOTOR COVER (FIGURE 2-9)

2-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FLOORPLATE AND MOTOR COVER


ITEM PART NO. DESCRIPTION QTY
1 335989 Information Case ................................................................................................ 1
2 222024 Rivet .................................................................................................................... 4
3 4627574 Cover .................................................................................................................. 1
4 2793783 Screw .................................................................................................................. 3
5 4047040 Nut ...................................................................................................................... 3
6 335991 Cover (Information Case) ................................................................................... 1
7 4054554 Motor Cover ........................................................................................................ 1
7 a 4054553 Motor Cover (Narrow) ......................................................................................... 1
8 4612863 Nut ...................................................................................................................... 4
9 320157 Washer ............................................................................................................... 5
10 296165 Capscrew ............................................................................................................ 4
11 4039014 Floormat .............................................................................................................. 1
11 a 4045239 Floormat (Narrow) ............................................................................................... 1
12 296166 Capscrew ............................................................................................................ 1
13 4101267 Nut ...................................................................................................................... 3
14 4038929 Floorplate ............................................................................................................ 1
14 a 4044447 Floorplate (Narrow) ............................................................................................. 1
15 296198 HCE-1003 Cpscr ................................................................................................. 1
16 1527880 Capscrew ............................................................................................................ 4
17 1476421 Washer ............................................................................................................... 1

FOOTNOTES:
a Only for model R1.6N

©2014 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE D435
EUROPE 01/2014

SEAT MSG20 (FIGURE 2-10)

2-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

SEAT MSG20
KEY:
A: Seat Cloth
B: Seat Skai
QTY
ITEM PART NO. DESCRIPTION A B
1640324 Seat Assy (Cloth) ....................................................................................... 1 ..
a 1640325 Seat Assy (Skai) ......................................................................................... .. 1
1 1660369 Seat Cushion (Cloth) ............................................................................. 1 ..
1 a 1660370 Seat Cushion (Skai) ............................................................................... .. 1
2 1569956 Back Cushion (Cloth) ............................................................................. 1 ..
2 a 1520355 Seat Cushion (Skai) ............................................................................... .. 1
3 1599215 Cover ..................................................................................................... 1 1
4 1665807 Cover ..................................................................................................... 1 1
5 1520343 Rail ......................................................................................................... 1 1
6 1520342 Hand Lever ............................................................................................ 1 1
7 4080296 Bracket ................................................................................................... 1 1
8 1520338 Bumper .................................................................................................. 1 1
9 1520339 Shock Absorber ..................................................................................... 1 1
10 1520341 Spring .................................................................................................... 1 1
11 1520347 Cable Assy ............................................................................................. 1 1
12 1520344 Lever ...................................................................................................... 1 1
13 2077575 Base ....................................................................................................... 1 1

FOOTNOTES:
a OPTION

©2014 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE D435
EUROPE 01/2014

SEAT MSG65 (FIGURE 2-11)


OPTION

2-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

SEAT MSG65
OPTION
KEY:
A: Seat Cloth
B: Seat Skai
C: Seat Heated cloth
D: Seat Heated skai
QTY
ITEM PART NO. DESCRIPTION A B C D
4611347 Seat-Full Suspension (Cloth) .................................................... 1 .. .. ..
c 4611348 Seat-Full Suspension (Skai) ..................................................... .. 1 .. ..
c 4611349 Seat-Full Suspension (Heated cloth) ........................................ .. .. 1 ..
c 4612050 Seat-Full Suspension (Heated skai) ......................................... .. .. .. 1
1 4043004 Backrest Cushion (Cloth) ...................................................... 1 .. .. ..
1 c 4043006 Backrest Cushion (Skai) ....................................................... .. 1 .. ..
1 c 4043008 Backrest Cushion (Heated cloth) .......................................... .. .. 1 ..
1 c 4043010 Backrest Cushion (Heated skai) ........................................... .. .. .. 1
2 4043005 Seat Cushion (Cloth) ............................................................ 1 .. .. ..
2 c 4043007 Seat Cushion (Skai) .............................................................. .. 1 .. ..
2 c 4043009 Seat Cushion (Heated cloth) ................................................ .. .. 1 ..
2 c 4043011 Seat Cushion (Heated skai) .................................................. .. .. .. 1
3 4043026 Backrest ................................................................................ 1 1 1 1
4 4043015 Fixing Parts Kit ..................................................................... 1 1 1 1
5 4043024 Cover .................................................................................... 1 1 1 1
6 4043025 Backrest Adjustment Kit ....................................................... 1 1 1 1
7 4043016 Grip .................................................................................. 1 1 1 1
8 4043018 Wear Parts Kit ...................................................................... 1 1 1 1
9 4043014 Handle .................................................................................. 1 1 1 1
10 4043013 Suspension ........................................................................... 1 1 1 1
11 4043017 Housing ............................................................................ 1 1 1 1
12 4043012 Bellows ................................................................................. 1 1 1 1
13 4043019 Swing Arm ............................................................................ 1 1 1 1
14 4043020 Shock Absorber .................................................................... 1 1 1 1
15 4043027 Safety Belts .......................................................................... 1 1 1 1
16 4043021 Seat Rail ............................................................................... 1 1 1 1
17 4043022 Handle .............................................................................. 1 1 1 1
18 a 4043023 Mounting Kit ..................................................................... 1 1 1 1
19 b 4043029 Heat Kit ................................................................................. .. .. 1 1
20 b 4613672 Wire Harness (Seat) ................................................................. .. .. 1 1

FOOTNOTES:
a Along-order with item 16 c OPTION
b Only for model with heated

©2014 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HEADREST (FIGURE 2-12)


ONLY FOR SEAT MSG65 — OPTION

ITEM PART NO. DESCRIPTION QTY


4627617 Headrest (Cloth) ................................................................................................. 1
a 4627618 Headrest (Skai) ................................................................................................... 1

FOOTNOTES:
a OPTION

2-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

LABELS (FIGURE 2-13)

ITEM PART NO. DESCRIPTION QTY


1 4087569 Label ................................................................................................................... 1
2 4071476 Label (69x148mm) .............................................................................................. 1
3 4628130 Label (Mini levers multifuction) ........................................................................... 1

©2014 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE D435
EUROPE 01/2014

NOTES

2-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

3 ELECTRICAL SYSTEM
UNIT CODE D435
01/2014 EUROPE

SECTION 3
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ADDITIONAL FAN
OPTION ....................................................................................................................................................... 3-26
BACK-UP ALARM
OPTION ....................................................................................................................................................... 3-12
CONNECTORS CONTACTS TOOLS ............................................................................................................. 3-28
CONTROL MODULE
WITH SOFTWARE UPLOADED ................................................................................................................. 3-8
CONTROL PANEL 350A/450A
→ S/N D435T01406L ................................................................................................................................. 3-2
S/N D435T01407L → ................................................................................................................................. 3-4
DC-DC CONVERTERS
OPTION ....................................................................................................................................................... 3-14
FAN
HYDRAULIC TANK ..................................................................................................................................... 3-24
FLASHING BEACON
OPTION ....................................................................................................................................................... 3-16
RELAY AND FUSES ....................................................................................................................................... 3-10
WIRE HARNESS CONTROL PANEL ............................................................................................................. 3-6
WORK LIGHT
OPTION ....................................................................................................................................................... 3-22
WORK LIGHT - FRONT SIDE
OPTION ....................................................................................................................................................... 3-18
WORK LIGHTS - REAR SIDE
OPTION ....................................................................................................................................................... 3-20

©2014 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

CONTROL PANEL 350A/450A (FIGURE 3-1)


(→ S/N D435T01406L)

3-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

CONTROL PANEL 350A/450A


(→ S/N D435T01406L)

ITEM PART NO. DESCRIPTION QTY


1 4613517 Controller ............................................................................................................ 1
2 1648883 Fuse (250 Amp) .............................................................................................. 1
3 4615162 Plate .................................................................................................................... 2
4 4045248 Contactor ............................................................................................................ 2
5 239503 Nut .................................................................................................................. 4
6 292681 Lockwasher .................................................................................................... 4
7 320157 Washer ........................................................................................................... 2
8 4614574 Plate .................................................................................................................... 1
9 4615163 Braiding ............................................................................................................... 1
10 296004 Capscrew ............................................................................................................ 8
11 292680 Washer ............................................................................................................... 16
12 1365296 Cap ..................................................................................................................... 16
13 4613518 Controller ............................................................................................................ 1
14 1648884 Fuse (300 Amp) .............................................................................................. 1
15 320155 Washer ............................................................................................................... 4
16 293741 Capscrew ............................................................................................................ 4
17 4048901 Cable Guide ........................................................................................................ 4
18 18835 Cotter Pin ............................................................................................................ 3
19 4034733 Spacer ................................................................................................................ 2
20 1499453 Fan ...................................................................................................................... 2
21 320154 Washer ............................................................................................................... 4
22 292671 Capscrew ............................................................................................................ 4
23 2793528 Horn .................................................................................................................... 1
24 2794280 Plate .................................................................................................................... 2
25 1476421 Washer ............................................................................................................... 2
26 302400 Nut ...................................................................................................................... 1
27 320157 Washer ............................................................................................................... 1
28 4622319 Cable .................................................................................................................. 1
29 293762 Capscrew ............................................................................................................ 3
30 320156 Washer ............................................................................................................... 1
31 296011 Capscrew ............................................................................................................ 1
32 4034732 Support ............................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

CONTROL PANEL 350A/450A (FIGURE 3-2)


(S/N D435T01407L →)

3-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

CONTROL PANEL 350A/450A


(S/N D435T01407L →)

ITEM PART NO. DESCRIPTION QTY


1 4045248 Contactor ............................................................................................................ 2
2 239503 Nut .................................................................................................................. 4
3 292681 Lockwasher .................................................................................................... 4
4 320157 Washer ........................................................................................................... 2
5 320155 Washer ............................................................................................................... 12
6 293741 Capscrew ............................................................................................................ 4
7 4628099 Cable .................................................................................................................. 1
8 4615163 Braiding ............................................................................................................... 1
9 296010 Capscrew ............................................................................................................ 1
10 320157 Washer ............................................................................................................... 3
11 2794280 Plate .................................................................................................................... 1
12 2793528 Horn .................................................................................................................... 1
13 4628103 Plate .................................................................................................................... 1
14 302400 Nut ...................................................................................................................... 2
15 1527880 Capscrew ............................................................................................................ 3
16 4622319 Cable .................................................................................................................. 1
17 1510113 Capscrew ............................................................................................................ 1
18 4082827 Support ............................................................................................................... 1
19 293797 Capscrew ............................................................................................................ 8
20 292680 Washer ............................................................................................................... 8
21 4628101 Controller ............................................................................................................ 1
22 1648884 Fuse (300 Amp) .............................................................................................. 1
23 4082826 Heatsink .............................................................................................................. 1
23 a 4080391 Heatsink (Narrow) ............................................................................................... 1
24 4048901 Cable Guide ........................................................................................................ 4
25 4080393 Pin ....................................................................................................................... 3
26 4082292 Spacer ................................................................................................................ 1
27 1527881 Capscrew ............................................................................................................ 1
28 1365296 Cap ..................................................................................................................... 16
29 4633858 Cable .................................................................................................................. 1
30 4628100 Controller ............................................................................................................ 1
31 1648883 Fuse (250 Amp) .............................................................................................. 1

FOOTNOTES:
a Only for model R1.6N

©2014 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

WIRE HARNESS CONTROL PANEL (FIGURE 3-3)

3-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

WIRE HARNESS CONTROL PANEL


ITEM PART NO. DESCRIPTION QTY
1 4617673 Wire Harness (Main) ........................................................................................... 1
2 4620572 Cable Assy .......................................................................................................... 1
3 4614414 Wire Harness (Utility panel) ................................................................................ 1
4 4633426 Battery Connector And Cable ............................................................................. 1
5 2790643 Battery Connector (Handle) ............................................................................ 1
6 2793535 Battery Connector (Female) ........................................................................... 1
7 1476421 Washer ............................................................................................................... 2
8 302399 Nut ...................................................................................................................... 2
9 296002 Capscrew ............................................................................................................ 2
10 320156 Washer ............................................................................................................... 2
11 4059826 Battery Connector And Cable ............................................................................. 1
12 2793536 Battery Connector (Male) ............................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

CONTROL MODULE (FIGURE 3-4)


WITH SOFTWARE UPLOADED

3-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

CONTROL MODULE
WITH SOFTWARE UPLOADED

ITEM PART NO. DESCRIPTION QTY


1 4060179 Rivet .................................................................................................................... 2
2 4613521 Control Module (VMC Premium) ......................................................................... 1
3 293762 Capscrew ............................................................................................................ 1
4 1476421 Washer ............................................................................................................... 1
5 2794280 Plate .................................................................................................................... 4
6 4044957 Capscrew ............................................................................................................ 3
7 1500912 Clip ...................................................................................................................... 4
8 4080389 Support Plate ...................................................................................................... 1
9 2060639 Bolt ...................................................................................................................... 2
10 320156 Washer ............................................................................................................... 2
11 302399 Nut ...................................................................................................................... 2
12 4071467 Rivet .................................................................................................................... 1
13 4044958 Capscrew ............................................................................................................ 1
14 293744 Screw .................................................................................................................. 2
15 320155 Washer ............................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE D435
EUROPE 01/2014

RELAY AND FUSES (FIGURE 3-5)

3-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

RELAY AND FUSES


ITEM PART NO. DESCRIPTION QTY
1 4071467 Rivet .................................................................................................................... 3
2 4063484 Plate .................................................................................................................... 1
3 4060829 Relay ................................................................................................................... 1
4 4060830 Bracket ................................................................................................................ 1
5 320155 Washer ............................................................................................................... 3
6 292672 Capscrew ............................................................................................................ 3
7 815597 Nut ...................................................................................................................... 2
8 320154 Washer ............................................................................................................... 2
9 4058608 Control Card ....................................................................................................... 1
10 4058174 Fuse (10 Amp) ................................................................................................ 2
11 4058173 Fuse (2 Amp) .................................................................................................. 1
12 293745 Capscrew ............................................................................................................ 2

©2014 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE D435
EUROPE 01/2014

BACK-UP ALARM (FIGURE 3-6)


OPTION

3-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

BACK-UP ALARM
OPTION

ITEM PART NO. DESCRIPTION QTY


1 4034729 Buzzer ................................................................................................................. 1
2 293742 Screw .................................................................................................................. 2
3 320155 Washer ............................................................................................................... 2
4 4045660 Bracket ................................................................................................................ 1
5 1500912 Clip ...................................................................................................................... 2
6 1531480 Clip ...................................................................................................................... 1
7 4044957 Capscrew ............................................................................................................ 3
8 4084593 Bumper ............................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE D435
EUROPE 01/2014

DC-DC CONVERTERS (FIGURE 3-7)


OPTION

3-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

DC-DC CONVERTERS
OPTION
KEY:
A: Converter 12V
B: Converter 24V
C: Converter 12V and 24V
QTY
ITEM PART NO. DESCRIPTION A B C
1 296535 Screw ................................................................................................ 2 2 4
2 2794859 DC/DC Converter (24V) .................................................................... .. 1 1
3 4038440 Support Plate ..................................................................................... 1 1 1
4 320155 Washer .............................................................................................. 3 3 3
5 293743 Capscrew .......................................................................................... 1 1 1
6 4617386 Wire Harness (Converter 24V) .......................................................... .. 1 1
7 4617385 Wire Harness (Converter 12V) .......................................................... 1 .. 1
8 293744 Screw ................................................................................................ 1 1 1
9 302398 Locknut .............................................................................................. 1 1 1
10 2051112 DC/DC Converter (12V) .................................................................... 1 .. 1
11 4039172 Rivet .................................................................................................. 1 1 1

©2014 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FLASHING BEACON (FIGURE 3-8)


OPTION

3-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FLASHING BEACON
OPTION

ITEM PART NO. DESCRIPTION QTY


1 2796366 Beacon/Strobe Light ........................................................................................... 1
2 136687 Nut ...................................................................................................................... 3
3 1476421 Washer ............................................................................................................... 3
4 293795 Capscrew ............................................................................................................ 3
5 4619092 Wire Harness (Flashing beacon) ........................................................................ 1

©2014 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE D435
EUROPE 01/2014

WORK LIGHT - FRONT SIDE (FIGURE 3-9)


OPTION

3-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

WORK LIGHT - FRONT SIDE


OPTION

ITEM PART NO. DESCRIPTION QTY


1 4079268 Spacer ................................................................................................................ 1
2 296153 Capscrew ............................................................................................................ 1
3 1500912 Clip ...................................................................................................................... 1
4 302398 Locknut ............................................................................................................... 1
5 4061028 Work Light (FFigure 3-11)................................................................................. 1
6 2075311 Switch ................................................................................................................. 1
7 4619285 Wire Harness (Work light) ................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE D435
EUROPE 01/2014

WORK LIGHTS - REAR SIDE (FIGURE 3-10)


OPTION

3-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

WORK LIGHTS - REAR SIDE


OPTION

ITEM PART NO. DESCRIPTION QTY


1 a 302400 Nut ...................................................................................................................... 1
2 a 136749 Screw .................................................................................................................. 1
3 a 4079269 Bracket Wldmt .................................................................................................... 1
4 4061333 Clip ...................................................................................................................... 3
5 4061028 Work Light (FFigure 3-11)................................................................................. 2
6 2075311 Switch ................................................................................................................. 1
7 4619283 Wire Harness (Work lights) ................................................................................. 1

FOOTNOTES:
a Only for standard models

©2014 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE D435
EUROPE 01/2014

WORK LIGHT (FIGURE 3-11)


OPTION

3-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

WORK LIGHT
OPTION

ITEM PART NO. DESCRIPTION QTY


4061028 Work Light ........................................................................................................... 1
1 4072749 Housing .......................................................................................................... 1
2 296418 Washer ........................................................................................................... 1
3 310242 Pin .................................................................................................................. 1
4 320157 Washer ........................................................................................................... 1
5 302400 Nut .................................................................................................................. 1
6 4072751 Bushing .......................................................................................................... 1
7 132861 Capscrew ....................................................................................................... 1
8 4072750 Joint ................................................................................................................ 1
9 302399 Nut .................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 3-23


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FAN (FIGURE 3-12)


HYDRAULIC TANK

3-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FAN
HYDRAULIC TANK

ITEM PART NO. DESCRIPTION QTY


1 1499453 Fan ...................................................................................................................... 1
2 4037151 Vibration Damper ................................................................................................ 4
3 293742 Screw .................................................................................................................. 2
4 320155 Washer ............................................................................................................... 2
5 4037152 Bracket ................................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 3-25


for service procedures.
UNIT CODE D435
EUROPE 01/2014

ADDITIONAL FAN (FIGURE 3-13)


OPTION

3-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

ADDITIONAL FAN
OPTION

ITEM PART NO. DESCRIPTION QTY


1 296202 Capscrew ............................................................................................................ 2
2 1499453 Fan ...................................................................................................................... 1
3 4037151 Vibration Damper ................................................................................................ 4
4 4084576 Plate .................................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-27


for service procedures.
UNIT CODE D435
EUROPE 01/2014

CONNECTORS CONTACTS TOOLS (FIGURE 3-14)

3-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

CONNECTORS CONTACTS TOOLS


ITEM PART NO. DESCRIPTION QTY
1 1608759 Electrical Connector (6 Way) .............................................................................. AR
2 1591532
2787341 Connector (4 Way) .............................................................................................. AR
3 2795583 Connector (3 Way) .............................................................................................. AR
4 2787345 Connector (2 Way) .............................................................................................. AR
5 2067918 Connector (1 Way) .............................................................................................. AR
6 2060555 Wire Seal ........................................................................................................ AR
7 2787350 Pin Terminal ................................................................................................... AR
8 1608758 Electrical Connector (6 Way) .............................................................................. AR
9 1508211 Connector (4 Way) .............................................................................................. AR
10 1547629 Connector (3 Way) .............................................................................................. AR
11 1508206 Connector (2 Way) .............................................................................................. AR
12 2067917 Connector (1 Way) .............................................................................................. AR
13 1508232 Terminal (Pin) ................................................................................................. AR
14 1520400 Blade Terminal .................................................................................................... AR
15 1656304 Terminal (Blade) ................................................................................................. AR
15 4002239 Terminal (Blade) ................................................................................................. AR
16 1352602 Connector (12 Pin) .............................................................................................. AR
16 4048996 Connector (12 Pin) .............................................................................................. AR
17 1352603 Secondary Lock .............................................................................................. AR
18 1351068 Connector (DT PLU 12 SOC) ............................................................................. AR
18 4049000 Connector (12 Socket) ........................................................................................ AR
19 1351069 Secondary Lock .............................................................................................. AR
20 1330439 Plug ................................................................................................................ AR
20 1484377 Plug ................................................................................................................ AR
21 1330412 Connector (6 Pin) ................................................................................................ AR
22 1330417 Connector (Seconday Lock) ........................................................................... AR
23 1330422 Connector (6 Socket) .......................................................................................... AR
24 1330428 Connector (Socket Terminal) ......................................................................... AR
24 1330429 Connector (Secondary lock) ........................................................................... AR
25 1330411 Connector (4 Pin) ................................................................................................ AR
26 1330416 Connector (Secondary Lock) .......................................................................... AR
27 1330421 Connector (4 Soc) ............................................................................................... AR
28 1330427 Connector (Secondary Lock) .......................................................................... AR
29 1330410 Connector (3 Pin) ................................................................................................ AR
30 1330415 Connector (Secondary lock) ........................................................................... AR
31 1330420 Connector (3 Socket) .......................................................................................... AR
32 1532664 Connector (Secondary Lock) .......................................................................... AR
33 1330409 Connector (2 Pin) ................................................................................................ AR
34 1330414 Connector (Secondary Lock) .......................................................................... AR
35 1330419 Connector (2 Socket) .......................................................................................... AR
36 1330424 Connector (Secondary Lock) .......................................................................... AR
37 1484557 Connector (2 Socket) .......................................................................................... AR
38 1484558 Connector (Seconday Lock) ........................................................................... AR
39 1561559 Connector (2 Pin) ................................................................................................ AR
40 1561755 Connector (Secondary Lock) .......................................................................... AR
41 1330423 Connector (8 Socket) .......................................................................................... AR
42 1330413 Connector (8 Pin) ................................................................................................ AR
43 1330418 Connector (Secondary Lock) .......................................................................... AR
44 2309812 Plug (Molex 4x2) ................................................................................................. AR
44 2033695 Connector (Molex 1x2) ....................................................................................... AR

©2014 HYSTER COMPANY See Service Manual 3-29


for service procedures.
UNIT CODE D435
EUROPE 01/2014

CONNECTORS CONTACTS TOOLS


ITEM PART NO. DESCRIPTION QTY
45 2302852 Pin .................................................................................................................. AR
46 2034890 Connector (2 Circuit) ........................................................................................... AR
47 2309579 Socket ............................................................................................................ AR
48 2035275 Connector (23 Way) ............................................................................................ AR
48 2056243 Connector (35 Way) ............................................................................................ AR
48 2069414 Connector (Plug) ................................................................................................. AR
48 2068741 Plug (Seal plug) .................................................................................................. AR
48 2056244 Connector (14 Way) ............................................................................................ AR
49 2035276 Connector (Socket Female) ........................................................................... AR
50 2781176 Ring Terminal ..................................................................................................... AR
50 2066957 Ring Terminal ..................................................................................................... AR
50 1520401 Terminal .............................................................................................................. AR
51 1463139 Terminal (Socket) ............................................................................................... AR
51 1463141 Terminal (Socket) ............................................................................................... AR
51 1330438 Terminal (Socket) ............................................................................................... AR
51 1330437 Terminal (Pin) ..................................................................................................... AR
52 4050164 Connector (16 Way) ............................................................................................ AR
53 2048832 Connector Block (2 Pin) ...................................................................................... AR
54 2783703 Terminal .............................................................................................................. AR
55 2783715 Terminal .............................................................................................................. AR
55 2783716 Terminal .............................................................................................................. AR
56 4050167 Connector (4 Way) .............................................................................................. AR
56 4050168 Connector (6 Way) .............................................................................................. AR
57 4029357 Terminal ......................................................................................................... AR
58 4050172 Seal ................................................................................................................ AR
59 4050173 Seal ................................................................................................................ AR
60 4050175 Seal ................................................................................................................ AR
61 4065095 Connector (2 Way) .............................................................................................. AR
61 4065096 Connector (6 Way) .............................................................................................. AR
62 325789 Terminal .............................................................................................................. AR
63 1525584 Connector (6 Socket) .......................................................................................... AR
64 1532571 Terminal ......................................................................................................... AR

3-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

4 DRIVE UNIT
UNIT CODE D435
01/2014 EUROPE

SECTION 4
DRIVE UNIT

DESCRIPTION PAGE

DRIVE UNIT .................................................................................................................................................... 4-2


GEARBOX ....................................................................................................................................................... 4-6
LABELS ........................................................................................................................................................... 4-8
TRACTION MOTOR ........................................................................................................................................ 4-4

©2014 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

DRIVE UNIT (FIGURE 4-1)

4-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

DRIVE UNIT
ITEM PART NO. DESCRIPTION QTY
1 4018250 Brake Assy (FFigure 6-1).................................................................................. 1
2 4623850 Traction Motor (FFigure 4-2)............................................................................. 1
3 296014 Capscrew ............................................................................................................ 6
4 2784624 Sensor ................................................................................................................ 2
5 1534417 Capscrew ............................................................................................................ 2
6 4077430 Cover .................................................................................................................. 1
7 4031924 Drive Wheel (343/140 Vulkollan 92 SH.A) .......................................................... 1
7 a 4031925 Drive Wheel (343/140 Cold Store Supertrac 92 SH.A) ....................................... 1
7 a 4031926 Drive Wheel (343/140 Conductive Vulkollan 92 SH.A) ....................................... 1
8 1496460 Washer ............................................................................................................... 7
9 4067275 Bolt ...................................................................................................................... 7
10 4627148 Gearbox (FFigure 4-3)....................................................................................... 1
11 293795 Capscrew ............................................................................................................ 1
12 4077216 Washer ............................................................................................................... 1
13 4036016 Screw .................................................................................................................. 4
14 4041197 Plate .................................................................................................................... 1
15 4036015 Flange ................................................................................................................. 1
16 1527880 Capscrew ............................................................................................................ 3
17 1527889 Capscrew ............................................................................................................ 14
18 4624553 Steering Motor (FFigure 5-2)............................................................................. 1

FOOTNOTES:
a OPTION

©2014 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

TRACTION MOTOR (FIGURE 4-2)

4-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

TRACTION MOTOR
ITEM PART NO. DESCRIPTION QTY
4623850 Traction Motor ..................................................................................................... 1
1 4068564 Screw ............................................................................................................. 4
2 4068550 End Cover ...................................................................................................... 1
3 1462083 Snap Ring ....................................................................................................... 1
4 58908 Snap Ring ....................................................................................................... 2
5 1507307 O-Ring ............................................................................................................ 1
6 4068565 Ball Bearing .................................................................................................... 1
7 12921 Snap Ring ....................................................................................................... 2
8 4068554 Gear ............................................................................................................... 1
9 4068555 Rotor ............................................................................................................... 1
10 4068556 Stator .............................................................................................................. 1
11 4068557 Sensor ............................................................................................................ 1
12 4028639 Screw ............................................................................................................. 1
13 4068558 Clamp ............................................................................................................. 1
14 1572966 Screw ............................................................................................................. 1
15 4068559 Sensor ............................................................................................................ 1
16 4068560 Ring Terminal ................................................................................................. 1
17 4068561 Bushing .......................................................................................................... 1
18 4068566 Seal ................................................................................................................ 1
19 384193 Ball Bearing .................................................................................................... 1
20 4068567 O-Ring ............................................................................................................ 1
21 239503 Nut .................................................................................................................. 3
22 1505138 Washer ........................................................................................................... 3
23 293743 Capscrew ....................................................................................................... 4
24 4068568 Terminal Board ............................................................................................... 1
25 384227 Key ................................................................................................................. 1
26 1585066 Key ................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

GEARBOX (FIGURE 4-3)

4-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

GEARBOX
ITEM PART NO. DESCRIPTION QTY
4627148 Gearbox .............................................................................................................. 1
1 1507379 Screw ............................................................................................................. 12
2 1507378 Bearing ........................................................................................................... 1
3 4072772 Kit-Gear And Pinion ........................................................................................ 1
4 4035935 Breather .......................................................................................................... 1
5 1605807 Cap ................................................................................................................. 1
6 a. . . . . Slotted nut ...................................................................................................... 1
7 a. . . . . Drive pinion .................................................................................................... 1
8 a. . . . . Housing .......................................................................................................... 1
9 a. . . . . Shaft seal ....................................................................................................... 1
10 a. . . . . Thread protective shield ................................................................................. 1
11 a. . . . . Gear shaft ....................................................................................................... 1
12 382796 Sealing Ring ................................................................................................... 2
13 1507373 Plug ................................................................................................................ 1
14 a. . . . . Roller bearing ................................................................................................. 1
15 a. . . . . Bush ............................................................................................................... 1
16 a. . . . . Shim plate ...................................................................................................... 1
17 a. . . . . Bevel gear kit .................................................................................................. 1
18 a. . . . . Roller bearing ................................................................................................. 1
19 a. . . . . Shim plate ...................................................................................................... 1
20 1568222 Capscrew ....................................................................................................... 8
21 1568226 Pin .................................................................................................................. 8
22 1507491 Cover .............................................................................................................. 1
23 1507492 O-Ring ............................................................................................................ 1
24 a. . . . . Shim ............................................................................................................... 1
25 a. . . . . Roller bearing ................................................................................................. 1
26 a. . . . . Circlip ............................................................................................................. 1
27 1507371 Capscrew ....................................................................................................... 10
28 1568225 Cover .............................................................................................................. 1
29 a. . . . . Helical gear .................................................................................................... 1
30 318707 Plug ................................................................................................................ 1
31 a. . . . . Shim plate ...................................................................................................... 1
32 a. . . . . Roller bearing ................................................................................................. 1
33 a. . . . . Hexagon nut ................................................................................................... 1

FOOTNOTES:
a NOT SERVICED SEPARATELY

©2014 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LABELS (FIGURE 4-4)

ITEM PART NO. DESCRIPTION QTY


2054440 Label (Pinch Point) ............................................................................................. 1

4-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

5 STEERING SYSTEM
UNIT CODE D435
01/2014 EUROPE

SECTION 5
STEERING SYSTEM

DESCRIPTION PAGE

STEERING COLUMN ...................................................................................................................................... 5-2


STEERING MOTOR ........................................................................................................................................ 5-6
STEERING UNIT ............................................................................................................................................. 5-4

©2014 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

STEERING COLUMN (FIGURE 5-1)

5-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

STEERING COLUMN
ITEM PART NO. DESCRIPTION QTY
1 4060108 Steering Handle .................................................................................................. 1
2 239503 Nut ...................................................................................................................... 1
3 815597 Nut ...................................................................................................................... 4
4 1511169 Block ................................................................................................................... 1
5 296380 Washer ............................................................................................................... 2
6 4060096 Bearing ............................................................................................................... 4
7 2056600 Nut ...................................................................................................................... 1
8 296378 Washer ............................................................................................................... 1
9 4060117 Plate Wldmt ........................................................................................................ 1
10 4060121 Guide Rail ........................................................................................................... 1
11 4625627 Wire Harness (Stepper motor) ............................................................................ 1
12 293795 Capscrew ............................................................................................................ 8
13 4627526 Clip ...................................................................................................................... 3
14 4060135 Pin ....................................................................................................................... 1
15 4060131 Bellcrank ............................................................................................................. 1
16 4627525 Cover .................................................................................................................. 1
17 4060133 Pin ....................................................................................................................... 1
18 4060134 Pin ....................................................................................................................... 1
19 4060137 Return Spring ...................................................................................................... 1
20 4060132 Bearing ............................................................................................................... 2
21 815801 Capscrew ............................................................................................................ 4
22 1499411 Stepping Motor ................................................................................................... 1
23 302174 HCE-1013 Screw ................................................................................................ 1
24 1491313 Shaft ................................................................................................................... 1
25 2077300 Ball Bearing ........................................................................................................ 1
26 2792126 Snap Ring ........................................................................................................... 1
27 4627522 Button ................................................................................................................. 1
28 302127 Setscrew ............................................................................................................. 1
29 4060136 Rod ..................................................................................................................... 1
30 302022 Screw .................................................................................................................. 4
31 1510585 Compression Spring ........................................................................................... 1
32 1491318 Pin ....................................................................................................................... 1
33 1596421 Nut ...................................................................................................................... 2
34 4627524 Cover .................................................................................................................. 1
35 302020 Screw .................................................................................................................. 7
36 1703498 Steering Wheel ................................................................................................... 1
37 292681 Lockwasher ......................................................................................................... 1
38 136681 Capscrew ............................................................................................................ 1
39 2790135 Plug ..................................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

STEERING UNIT (FIGURE 5-2)

5-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

STEERING UNIT
ITEM PART NO. DESCRIPTION QTY
4624553 Steering Motor .................................................................................................... 1
1 4072773 Motor (FFigure 5-3)....................................................................................... 1
2 4072797 Screw ............................................................................................................. 4
3 4072798 Cover .............................................................................................................. 1
4 4078629 Screw ............................................................................................................. 4
5 4078630 Cover .............................................................................................................. 1
6 4072799 Kit-Screw ........................................................................................................ 3
7 4072848 Screw ............................................................................................................. 4
8 4072847 Power Steering Controller (EPS) .................................................................... 1
9 4078628 Fuse Holder .................................................................................................... 1
10 4072869 Bolt ................................................................................................................. 2
11 4072850 Lockwasher .................................................................................................... 2
12 4072849 Washer ........................................................................................................... 4
13 4078627 Fuse ............................................................................................................... 1
14 4078631 Gearbox .......................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

STEERING MOTOR (FIGURE 5-3)

5-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

STEERING MOTOR
ITEM PART NO. DESCRIPTION QTY
4072773 Motor ................................................................................................................... 1
1 4039939 Screw ............................................................................................................. 5
2 4039940 Cover .............................................................................................................. 1
3 4039941 Screw ............................................................................................................. 3
4 4039942 Sensor ............................................................................................................ 1
5 4039943 Flange ............................................................................................................ 1
6 4039944 Stator .............................................................................................................. 1
7 4039945 Flange ............................................................................................................ 1
8 4039946 Snap Ring ....................................................................................................... 1
9 4039947 Bearing ........................................................................................................... 1
10 4039948 Rotor ............................................................................................................... 1
11 4039949 Snap Ring ....................................................................................................... 1
12 4039950 Bearing ........................................................................................................... 1
13 4039951 Snap Ring ....................................................................................................... 1
14 4039952 Magnet ........................................................................................................... 1
15 4039953 Snap Ring ....................................................................................................... 1
16 4039954 Ring ................................................................................................................ 1
17 4039955 Snap Ring ....................................................................................................... 1
18 4039956 Cable Assy ..................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

NOTES

5-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

6 BRAKE/ACCELERATOR SYSTEM
UNIT CODE D435
01/2014 EUROPE

SECTION 6
BRAKE/ACCELERATOR SYSTEM

DESCRIPTION PAGE

LOAD WHEELS BRAKE ................................................................................................................................. 6-4


MOTOR BRAKE .............................................................................................................................................. 6-2
PEDALS .......................................................................................................................................................... 6-6

©2014 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MOTOR BRAKE (FIGURE 6-1)

6-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

MOTOR BRAKE
ITEM PART NO. DESCRIPTION QTY
1 4018250 Brake Assy .......................................................................................................... 1
2 4018666 Screw ............................................................................................................. 3
3 4018667 Hub ................................................................................................................. 1
4 1585781 Brake Disk ...................................................................................................... 1
5 1565787 Brake Disk ...................................................................................................... 1
6 a 4018676 Cap ..................................................................................................................... 1
7 a 1585787 Seal ..................................................................................................................... 1

FOOTNOTES:
a Cold Store (OPTION)

©2014 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LOAD WHEELS BRAKE (FIGURE 6-2)

ITEM PART NO. DESCRIPTION QTY


4627913 Brake Assy .......................................................................................................... 1
1 4072076 Magnetic Brake .............................................................................................. 1
2 4072077 Armature ......................................................................................................... 1
3 4072078 Spring ............................................................................................................. 3
4 4072079 Brush .............................................................................................................. 6
5 4072080 Adjuster .......................................................................................................... 6

6-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

PEDALS (FIGURE 6-3)

6-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

PEDALS
ITEM PART NO. DESCRIPTION QTY
1 296168 Capscrew ............................................................................................................ 5
2 4634484 Pedal (Man presence) ........................................................................................ 1
3 320154 Washer ............................................................................................................... 2
4 2062262 Capscrew ............................................................................................................ 2
5 4627585 Accelerator Pedal ............................................................................................... 2
6 4083440 Kit-Sensor ....................................................................................................... 1
7 2794280 Plate .................................................................................................................... 1
8 320157 Washer ............................................................................................................... 5
9 302400 Nut ...................................................................................................................... 5
10 4617672 Wire Harness (Foot-pedals) ................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

NOTES

6-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

7 LOAD WHEEL
UNIT CODE D435
01/2014 EUROPE

SECTION 7
LOAD WHEEL

DESCRIPTION PAGE

LOAD WHEEL ................................................................................................................................................. 7-4


LOAD WHEEL COVER
OPTION ....................................................................................................................................................... 7-6
LOAD WHEELS GROUP ................................................................................................................................ 7-2

©2014 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LOAD WHEELS GROUP (FIGURE 7-1)

7-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

LOAD WHEELS GROUP


KEY:
A: Models R1.4 - R1.6 - R1.6N - R1.6HD - R2.0
B: Models R2.0HD - R2.5
QTY
ITEM PART NO. DESCRIPTION A B
1 4627913 Brake Assy (FFigure 6-2).......................................................................... 2 2
2 4065587 Capscrew ................................................................................................... 12 12
3 4021574 Load Wheel (285/100 Vulkollan 92 SH.A) (FFigure 7-2).......................... 2 ..
3 a 4021575 Load Wheel (285/100 Cold Store Supertrac 92 SH.A) (FFigure 7-2)....... 2 ..
3 a 4021576 Load Wheel (285/100 Conductive Vulkollan 92 SH.A) (FFigure 7-2)....... 2 ..
3 4021577 Load Wheel (285/140 Vulkollan 92 SH.A) (FFigure 7-2).......................... .. 2
3 a 4021578 Load Wheel (285/140 Cold Store Supertrac 92 SH.A) (FFigure 7-2)....... .. 2
3 a 4021579 Load Wheel (285/140 Conductive Vulkollan 92 SH.A) (FFigure 7-2)....... .. 2
4 4065586 Capscrew ................................................................................................... 12 12
5 4069515 Spacer ........................................................................................................ 2 2
6 4069451 Lockwasher ................................................................................................ 2 2
7 4069510 Locknut ....................................................................................................... 2 2
8 4078318 Cap ............................................................................................................. 2 2
9 4626534 Wire Harness (Load brake RH) .................................................................. 1 1
9 4626865 Wire Harness (Load brake LH) .................................................................. 1 1
10 302399 Nut .............................................................................................................. 2 2
11 4080178 Clamp ......................................................................................................... 2 2
12 2060639 Bolt ............................................................................................................. 2 2

FOOTNOTES:
a OPTION

©2014 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LOAD WHEEL (FIGURE 7-2)

KEY:
A: Models R1.4 - R1.6 - R1.6N - R1.6HD - R2.0
B: Models R2.0HD - R2.5
QTY
ITEM PART NO. DESCRIPTION A B
4021574 Load Wheel (285/100 Vulkollan 92 SH.A) ................................................. 1 ..
a 4021575 Load Wheel (285/100 Cold Store Supertrac 92 SH.A) .............................. 1 ..
a 4021576 Load Wheel (285/100 Conductive Vulkollan 92 SH.A) .............................. 1 ..
4021577 Load Wheel (285/140 Vulkollan 92 SH.A) ................................................. .. 1
a 4021578 Load Wheel (285/140 Cold Store Supertrac 92 SH.A) .............................. .. 1
a 4021579 Load Wheel (285/140 Conductive Vulkollan 92 SH.A) .............................. .. 1
1 4068621 Bearing .................................................................................................. 1 1
2 58940 Snap Ring .............................................................................................. 1 1

FOOTNOTES:
a OPTION

7-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LOAD WHEEL COVER (FIGURE 7-3)


OPTION

7-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

LOAD WHEEL COVER


OPTION

ITEM PART NO. DESCRIPTION QTY


1 4078622 Cover (RH) .......................................................................................................... 1
1 a 4078848 Cover (RH) .......................................................................................................... 1
1 b 4078850 Cover (RH) .......................................................................................................... 1
2 292655 Nut ...................................................................................................................... 2
3 320159 Washer ............................................................................................................... 2
4 296030 Capscrew ............................................................................................................ 6
5 4078625 Cover (LH) .......................................................................................................... 1
5 a 4078849 Cover (LH) .......................................................................................................... 1
5 b 4078851 Cover (LH) .......................................................................................................... 1

FOOTNOTES:
a Only for model R1.6N b Only for model R2.5

©2014 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

NOTES

7-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

8 HYDRAULIC SYSTEM
UNIT CODE D435
01/2014 EUROPE

SECTION 8
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CHAIN GUIDE ................................................................................................................................................. 8-20


CONTROL VALVE .......................................................................................................................................... 8-24
CONTROL VALVE AND CYLINDER ............................................................................................................... 8-22
FILTER ............................................................................................................................................................ 8-16
HYDRAULIC HOSES ...................................................................................................................................... 8-18
HYDRAULIC TANK 23 LT.
ONLY FOR MODEL R1.6N (→ S/N D435T01408L) .................................................................................. 8-12
ONLY FOR MODEL R1.6N (S/N D435T01409L →) .................................................................................. 8-14
HYDRAULIC TANK 30 LT.
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 (→ S/N D435T01408L) ..................................... 8-8
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 (S/N D435T01409L →) ..................................... 8-10
LIFTING MOTOR ............................................................................................................................................ 8-4
LIFTING PUMP ............................................................................................................................................... 8-6
LIFTING UNIT ................................................................................................................................................. 8-2

©2014 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LIFTING UNIT (FIGURE 8-1)

8-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

LIFTING UNIT
ITEM PART NO. DESCRIPTION QTY
1 4627580 Electric Motor (FFigure 8-2)............................................................................... 1
2 1510117 Capscrew ............................................................................................................ 2
3 2794619 Spacer ................................................................................................................ 4
4 2797987 Vibration Ring ..................................................................................................... 8
5 2795489 Washer ............................................................................................................... 8
6 292516 Capscrew ............................................................................................................ 4
7 4630566 Pump (FFigure 8-3)........................................................................................... 1
8 1380371 Bolt ...................................................................................................................... 1
9 320160 Washer ............................................................................................................... 1
10 302401 Locknut ............................................................................................................... 1
11 4038195 Support ............................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LIFTING MOTOR (FIGURE 8-2)

8-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

LIFTING MOTOR
ITEM PART NO. DESCRIPTION QTY
4627580 Electric Motor ...................................................................................................... 1
1 293741 Capscrew ....................................................................................................... 4
2 4068825 Cover .............................................................................................................. 1
3 1700505 Wheel ............................................................................................................. 1
4 1700507 Ring ................................................................................................................ 1
5 4068618 Flange ............................................................................................................ 1
6 4029191 O-Ring ............................................................................................................ 1
7 384277 Disk ................................................................................................................ 1
8 1471800 Bearing ........................................................................................................... 1
9 1552052 Thermal Sensor .............................................................................................. 1
10 4068826 Stator .............................................................................................................. 1
11 4068619 Rotor ............................................................................................................... 1
12 4029188 Ball Bearing .................................................................................................... 1
13 1507307 O-Ring ............................................................................................................ 1
14 4068620 Ring Terminal ................................................................................................. 1
15 1580222 Bolt ................................................................................................................. 4
16 296419 Washer ........................................................................................................... 3
17 292682 Lockwasher .................................................................................................... 3
18 136692 Nut .................................................................................................................. 6
19 1494630 Screw ............................................................................................................. 2
20 384185 Disk ................................................................................................................ 2
21 1591632 Plate ............................................................................................................... 2
22 1565749 Terminal ......................................................................................................... 1
23 1591542 Screw ............................................................................................................. 3
24 4012949 Sensor , Speed ............................................................................................... 1
25 1580228 Screw ............................................................................................................. 2

©2014 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LIFTING PUMP (FIGURE 8-3)

ITEM PART NO. DESCRIPTION QTY


4630566 Pump .................................................................................................................. 1
1 4069019 Screw ............................................................................................................. 2
2 4069021 Washer ........................................................................................................... 4
3 4069020 Screw ............................................................................................................. 2

8-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HYDRAULIC TANK 30 LT. (FIGURE 8-4)


MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 (→ S/N D435T01408L)

8-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

HYDRAULIC TANK 30 LT.


MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 (→ S/N D435T01408L)

ITEM PART NO. DESCRIPTION QTY


1 a 4628561 Tank .................................................................................................................... 1
2 130845 Clamp ................................................................................................................. 2
3 1670938 Plug ..................................................................................................................... 1
4 1542743 Hose ................................................................................................................... 1
5 4035921 Cap ..................................................................................................................... 1
6 4078042 Pad ..................................................................................................................... 1
7 4055119 Bracket ................................................................................................................ 1
8 4017120 Bolt ...................................................................................................................... 2
9 320157 Washer ............................................................................................................... 6
10 302400 Nut ...................................................................................................................... 2
11 4078041 Pad ..................................................................................................................... 1
12 4035920 Breather .............................................................................................................. 1
13 4035919 Filter (FFigure 8-8)............................................................................................. 1
14 176640 Bolt ...................................................................................................................... 4
15 4055120 Bracket ................................................................................................................ 1

FOOTNOTES:
a WARNING: When replacing the tank in trucks →S/
N D435T01408L, make sure to change the plug
(Item 12). For the plug part number, please refer to
figure S/N D435T01409L→

©2014 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HYDRAULIC TANK 30 LT. (FIGURE 8-5)


MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 (S/N D435T01409L →)

8-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

HYDRAULIC TANK 30 LT.


MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 (S/N D435T01409L →)

ITEM PART NO. DESCRIPTION QTY


1 4628561 Tank .................................................................................................................... 1
2 4035921 Cap ..................................................................................................................... 1
3 4078042 Pad ..................................................................................................................... 1
4 4055119 Bracket ................................................................................................................ 1
5 4017120 Bolt ...................................................................................................................... 2
6 320157 Washer ............................................................................................................... 6
7 302400 Nut ...................................................................................................................... 2
8 4078041 Pad ..................................................................................................................... 1
9 4026734 Breather .............................................................................................................. 1
10 4035919 Filter (FFigure 8-8)............................................................................................. 1
11 176640 Bolt ...................................................................................................................... 4
12 4055120 Bracket ................................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HYDRAULIC TANK 23 LT. (FIGURE 8-6)


ONLY FOR MODEL R1.6N (→ S/N D435T01408L)

8-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

HYDRAULIC TANK 23 LT.


ONLY FOR MODEL R1.6N (→ S/N D435T01408L)

ITEM PART NO. DESCRIPTION QTY


1 a 4628562 Tank .................................................................................................................... 1
2 130845 Clamp ................................................................................................................. 2
3 1670938 Plug ..................................................................................................................... 1
4 1542743 Hose ................................................................................................................... 1
5 4035921 Cap ..................................................................................................................... 1
6 4078042 Pad ..................................................................................................................... 1
7 4055119 Bracket ................................................................................................................ 1
8 4017120 Bolt ...................................................................................................................... 2
9 320157 Washer ............................................................................................................... 6
10 302400 Nut ...................................................................................................................... 2
11 4078041 Pad ..................................................................................................................... 1
12 4035920 Breather .............................................................................................................. 1
13 4035919 Filter (FFigure 8-8)............................................................................................. 1
14 176640 Bolt ...................................................................................................................... 4
15 4055120 Bracket ................................................................................................................ 1

FOOTNOTES:
a WARNING: When replacing the tank in trucks →S/
N D435T01408L, make sure to change the plug
(Item 12). For the plug part number, please refer to
figure S/N D435T01409L→

©2014 HYSTER COMPANY See Service Manual 8-13


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HYDRAULIC TANK 23 LT. (FIGURE 8-7)


ONLY FOR MODEL R1.6N (S/N D435T01409L →)

8-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

HYDRAULIC TANK 23 LT.


ONLY FOR MODEL R1.6N (S/N D435T01409L →)

ITEM PART NO. DESCRIPTION QTY


1 4628562 Tank .................................................................................................................... 1
2 4035921 Cap ..................................................................................................................... 1
3 4078042 Pad ..................................................................................................................... 1
4 4055119 Bracket ................................................................................................................ 1
5 4017120 Bolt ...................................................................................................................... 2
6 320157 Washer ............................................................................................................... 6
7 302400 Nut ...................................................................................................................... 2
8 4078041 Pad ..................................................................................................................... 1
9 4026734 Breather .............................................................................................................. 1
10 4035919 Filter (FFigure 8-8)............................................................................................. 1
11 176640 Bolt ...................................................................................................................... 4
12 4055120 Bracket ................................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FILTER (FIGURE 8-8)

8-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FILTER
ITEM PART NO. DESCRIPTION QTY
4035919 Filter .................................................................................................................... 1
1 4072870 Cartridge ......................................................................................................... 1
2 4072871 Kit-Seal ........................................................................................................... 1
3 a. . . . . Gasket ........................................................................................................ 1
4 a. . . . . O-ring ......................................................................................................... 1
5 a. . . . . O-ring ......................................................................................................... 1

FOOTNOTES:
a NOT SERVICED SEPARATELY

©2014 HYSTER COMPANY See Service Manual 8-17


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HYDRAULIC HOSES (FIGURE 8-9)

8-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

HYDRAULIC HOSES
KEY:
A: Models R1.4 - R1.6
B: Model R1.6N
C: Models R1.6HD - R2.0 - R2.0HD - R2.5
D: Model R2.5
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4045445 Adapter ..................................................................................... 1 1 1 1
2 4045438 Adapter ..................................................................................... 2 2 2 2
3 4619088 Hose Assy ................................................................................. 1 .. 1 1
3 4624222 Hose Assy (Narrow) .................................................................. .. 1 .. ..
4 4619089 Hose Assy ................................................................................. 1 .. 1 1
4 4624223 Hose Assy (Narrow) .................................................................. .. 1 .. ..
5 4624416 Hose And Tube Assy ................................................................ 1 .. 1 ..
5 4619002 Hose And Tube Assy (Narrow) ................................................. .. 1 .. ..
5 4624415 Hose And Tube Assy ................................................................ .. .. .. 1
6 4621221 Hose And Tube Assy ................................................................ 1 .. 1 ..
6 4624265 Hose And Tube Assy (Narrow) ................................................. .. 1 .. ..
6 4619001 Hose And Tube Assy ................................................................ .. .. .. 1
7 4620467 Hose ......................................................................................... 1 1 1 1
8 296026 Capscrew .................................................................................. 4 4 4 4
9 4065063 Hose Clamp .............................................................................. 1 1 1 1
10 4624573 Hose ......................................................................................... 1 .. 1 1
10 4624574 Hose (Narrow) .......................................................................... .. 1 .. ..
11 4065062 Hose Clamp .............................................................................. 1 1 1 1
12 4627578 Tube Assy ................................................................................. 1 1 1 1
13 296016 Capscrew .................................................................................. 4 4 4 4
14 4624224 Hose Assy ................................................................................. 1 .. .. 1
14 4624225 Hose Assy (Narrow) .................................................................. .. 1 .. ..
14 4619091 Hose Assy ................................................................................. .. .. 1 ..
15 4620479 Hose ......................................................................................... 1 1 1 1
16 4619090 Hose Assy ................................................................................. 1 .. 1 1
16 4624226 Hose Assy (Narrow) .................................................................. .. 1 .. ..
17 4619083 Hose Assy ................................................................................. 1 .. 1 1
17 4624236 Hose And Tube Assy (Narrow) ................................................. .. 1 .. ..

©2014 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE D435
EUROPE 01/2014

CHAIN GUIDE (FIGURE 8-10)

8-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

CHAIN GUIDE
KEY:
A: Models R1.4 - R1.6 - R2.0
B: Model R1.6N
C: Model R2.5
QTY
ITEM PART NO. DESCRIPTION A B C
1 4052287 Chain Guide ...................................................................................... 1 .. ..
1 4052288 Chain Guide ...................................................................................... .. 1 ..
1 4052286 Chain Guide ...................................................................................... .. .. 1
2 4039870 Plate .............................................................................................. 1 1 1
3 4075794 Anchor ........................................................................................... 1 1 1
4 4075791 Link ................................................................................................ 10 10 12
5 4075790 Link ................................................................................................ 14 12 15
6 4075792 Support .......................................................................................... 12 11 13
7 4075793 Anchor ........................................................................................... 1 1 1
8 4043632 Washer .............................................................................................. 6 6 6
9 302398 Locknut .............................................................................................. 6 6 6
10 4048800 Bracket .............................................................................................. 1 .. ..
10 4048801 Bracket .............................................................................................. .. 1 ..
10 4048799 Bracket .............................................................................................. .. .. 1
11 1534417 Capscrew .......................................................................................... 2 2 2
12 1527880 Capscrew .......................................................................................... 2 2 2
13 4057902 Bracket .............................................................................................. 1 1 1
14 296205 Screw ................................................................................................ 6 6 6
15 a 4065758 Cable Assy (Colour camera) (FFigure 9-13).................................... 1 1 1

FOOTNOTES:
a OPTION

©2014 HYSTER COMPANY See Service Manual 8-21


for service procedures.
UNIT CODE D435
EUROPE 01/2014

CONTROL VALVE AND CYLINDER (FIGURE 8-11)

8-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

CONTROL VALVE AND CYLINDER


KEY:
A: Models R1.4 - R1.6 - R1.6N
B: Models R1.6HD - R2.0 - R2.0HD - R2.5
QTY
ITEM PART NO. DESCRIPTION A B
1 4614602 Cylinder Assy (FFigure 10-3).................................................................... 1 ..
1 4614603 Cylinder Assy (FFigure 10-3).................................................................... .. 1
2 302404 Locknut ....................................................................................................... 2 2
3 1569969 Washer ....................................................................................................... 2 2
4 a 4035086 Hyd Control Valve (FFigure 8-12)............................................................. 1 1
5 1527880 Capscrew ................................................................................................... 3 3

FOOTNOTES:
a WARNING: Preset valve for models R1.4-R1.6.
Refer to the Service Manual for information about
the valve setting of the other models.

©2014 HYSTER COMPANY See Service Manual 8-23


for service procedures.
UNIT CODE D435
EUROPE 01/2014

CONTROL VALVE (FIGURE 8-12)

ITEM PART NO. DESCRIPTION QTY


a 4035086 Hyd Control Valve ............................................................................................... 1
1 4069259 Pressure Valve ............................................................................................... 1
2 4069260 Valve .............................................................................................................. 1
3 4069261 Plug ................................................................................................................ 1
4 4069262 Valve .............................................................................................................. 1
5 4069263 Valve .............................................................................................................. 1
6 4069264 Solenoid ......................................................................................................... 6
7 4069265 Pressure Valve ............................................................................................... 1
8 4069266 Pressure Valve ............................................................................................... 1
9 4069267 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a WARNING: Preset valve for models R1.4-R1.6.
Refer to the Service Manual for information about
the valve setting of the other models.

8-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

9 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE D435
01/2014 EUROPE

SECTION 9
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

COLOUR CAMERA
OPTION ....................................................................................................................................................... 9-48
ELECTRICAL SYSTEM ................................................................................................................................... 9-38
FREE LIFT CYLINDER AND CHAIN ............................................................................................................... 9-24
FREE LIFT DAMPENING ................................................................................................................................ 9-42
HEIGHT INDICATOR
OPTION ....................................................................................................................................................... 9-44
HYDRAULIC SYSTEM .................................................................................................................................... 9-32
INNER MAST .................................................................................................................................................. 9-12
INTERMEDIATE MAST ................................................................................................................................... 9-8
LABELS ........................................................................................................................................................... 9-52
LOAD CELL
OPTION ....................................................................................................................................................... 9-30
MAIN LIFT CHAINS ......................................................................................................................................... 9-20
MAIN LIFT CYLINDERS .................................................................................................................................. 9-16
MAST 3 STAGE FFL ....................................................................................................................................... 9-2
MONITOR
OPTION ....................................................................................................................................................... 9-50
OUTER MAST ................................................................................................................................................. 9-4

©2014 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MAST 3 STAGE FFL (FIGURE 9-1)

9-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

MAST 3 STAGE FFL


ITEM PART NO. DESCRIPTION QTY
1 a. . . . . Mast three stage full free lift ................................................................................ ..
2 b. . . . . Mast three stage full free lift HD (Heavy Duty) ................................................... ..

FOOTNOTES:
a Mast 14-16-20-25 b Mast 16HD-20HD

©2014 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

OUTER MAST (FIGURE 9-2)

9-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

OUTER MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4029634 Outer Mast (h3 = 5000mm) ....................................................... 1 .. .. ..
1 4056535 Outer Mast (h3 = 5250mm) ....................................................... 1 .. .. ..
1 4056536 Outer Mast (h3 = 5500mm) ....................................................... 1 .. .. ..
1 4056537 Outer Mast (h3 = 5750mm) ....................................................... 1 .. .. ..
1 4056538 Outer Mast (h3 = 6000mm) ....................................................... 1 .. .. ..
1 4029813 Outer Mast (h3 = 6250mm) ....................................................... 1 .. .. ..
1 4029814 Outer Mast (h3 = 6500mm) ....................................................... 1 .. .. ..
1 4056539 Outer Mast (h3 = 6750mm) ....................................................... 1 .. .. ..
1 4029666 Outer Mast (h3 = 7000mm) ....................................................... 1 .. .. ..
1 4056540 Outer Mast (h3 = 7250mm) ....................................................... 1 .. .. ..
1 4056541 Outer Mast (h3 = 7500mm) ....................................................... 1 .. .. ..
1 4056542 Outer Mast (h3 = 7750mm) ....................................................... 1 .. .. ..
1 4056543 Outer Mast (h3 = 8000mm) ....................................................... 1 .. .. ..
1 4029865 Outer Mast (h3 = 8250mm) ....................................................... 1 .. .. ..
1 4029702 Outer Mast (h3 = 8500mm) ....................................................... 1 .. .. ..
1 4056544 Outer Mast (h3 = 8750mm) ....................................................... 1 .. .. ..
1 4056545 Outer Mast (h3 = 9000mm) ....................................................... 1 .. .. ..
1 4056546 Outer Mast (h3 = 9250mm) ....................................................... 1 .. .. ..
1 4056547 Outer Mast (h3 = 9500mm) ....................................................... 1 .. .. ..
1 4056548 Outer Mast (h3 = 9750mm) ....................................................... 1 .. .. ..
1 4056549 Outer Mast (h3 = 10000mm) ..................................................... 1 .. .. ..
1 4056550 Outer Mast (h3 = 10250mm) ..................................................... 1 .. .. ..
1 4029561 Outer Mast (h3 = 10500mm) ..................................................... 1 .. .. ..
1 4029634 Outer Mast (h3 = 4650mm) ....................................................... .. 1 .. ..
1 4056535 Outer Mast (h3 = 4900mm) ....................................................... .. 1 .. ..
1 4056536 Outer Mast (h3 = 5150mm) ....................................................... .. 1 .. ..
1 4056537 Outer Mast (h3 = 5400mm) ....................................................... .. 1 .. ..
1 4056538 Outer Mast (h3 = 5650mm) ....................................................... .. 1 .. ..
1 4029813 Outer Mast (h3 = 5900mm) ....................................................... .. 1 .. ..
1 4029814 Outer Mast (h3 = 6150mm) ....................................................... .. 1 .. ..
1 4056539 Outer Mast (h3 = 6400mm) ....................................................... .. 1 .. ..
1 4029666 Outer Mast (h3 = 6650mm) ....................................................... .. 1 .. ..
1 4056540 Outer Mast (h3 = 6900mm) ....................................................... .. 1 .. ..
1 4056541 Outer Mast (h3 = 7150mm) ....................................................... .. 1 .. ..
1 4056542 Outer Mast (h3 = 7400mm) ....................................................... .. 1 .. ..
1 4056543 Outer Mast (h3 = 7650mm) ....................................................... .. 1 .. ..
1 4029865 Outer Mast (h3 = 7900mm) ....................................................... .. 1 .. ..
1 4029702 Outer Mast (h3 = 8150mm) ....................................................... .. 1 .. ..
1 4029681 Outer Mast (h3 = 7900mm) ....................................................... .. .. 1 ..
1 4056551 Outer Mast (h3 = 8150mm) ....................................................... .. .. 1 ..
1 4056552 Outer Mast (h3 = 8400mm) ....................................................... .. .. 1 ..
1 4056553 Outer Mast (h3 = 8650mm) ....................................................... .. .. 1 ..
1 4056554 Outer Mast (h3 = 8900mm) ....................................................... .. .. 1 ..
1 4056555 Outer Mast (h3 = 9150mm) ....................................................... .. .. 1 ..

©2014 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

OUTER MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4056556 Outer Mast (h3 = 9400mm) ....................................................... .. .. 1 ..
1 4056557 Outer Mast (h3 = 9650mm) ....................................................... .. .. 1 ..
1 4056558 Outer Mast (h3 = 9900mm) ....................................................... .. .. 1 ..
1 4056559 Outer Mast (h3 = 10150mm) ..................................................... .. .. 1 ..
1 4056560 Outer Mast (h3 = 10400mm) ..................................................... .. .. 1 ..
1 4056561 Outer Mast (h3 = 10650mm) ..................................................... .. .. 1 ..
1 4056562 Outer Mast (h3 = 10900mm) ..................................................... .. .. 1 ..
1 4056563 Outer Mast (h3 = 11150mm) ..................................................... .. .. 1 ..
1 4029815 Outer Mast (h3 = 11400mm) ..................................................... .. .. 1 ..
1 4029681 Outer Mast (h3 = 7750mm) ....................................................... .. .. .. 1
1 4056551 Outer Mast (h3 = 8000mm) ....................................................... .. .. .. 1
1 4056552 Outer Mast (h3 = 8250mm) ....................................................... .. .. .. 1
1 4056553 Outer Mast (h3 = 8500mm) ....................................................... .. .. .. 1
1 4056554 Outer Mast (h3 = 8750mm) ....................................................... .. .. .. 1
1 4056555 Outer Mast (h3 = 9000mm) ....................................................... .. .. .. 1
1 4056556 Outer Mast (h3 = 9250mm) ....................................................... .. .. .. 1
1 4056557 Outer Mast (h3 = 9500mm) ....................................................... .. .. .. 1
1 4056558 Outer Mast (h3 = 9750mm) ....................................................... .. .. .. 1
1 4056559 Outer Mast (h3 = 10000mm) ..................................................... .. .. .. 1
1 4056560 Outer Mast (h3 = 10250mm) ..................................................... .. .. .. 1
1 4056561 Outer Mast (h3 = 10500mm) ..................................................... .. .. .. 1
1 4056562 Outer Mast (h3 = 10750mm) ..................................................... .. .. .. 1
1 4056563 Outer Mast (h3 = 11000mm) ..................................................... .. .. .. 1
1 4029815 Outer Mast (h3 = 11250mm) ..................................................... .. .. .. 1
1 4056564 Outer Mast (h3 = 11500mm) ..................................................... .. .. .. 1
1 4056565 Outer Mast (h3 = 11750mm) ..................................................... .. .. .. 1
1 4056566 Outer Mast (h3 = 12000mm) ..................................................... .. .. .. 1
1 4056567 Outer Mast (h3 = 12250mm) ..................................................... .. .. .. 1
1 4029635 Outer Mast (h3 = 12500mm) ..................................................... .. .. .. 1
2 1510117 Capscrew .................................................................................. 1 1 1 1
3 1460477 Nut ............................................................................................ 2 2 2 2
4 4078551 Washer ..................................................................................... 2 2 2 2
5 296027 Capscrew .................................................................................. 2 2 2 2
6 4029894 Bumper ..................................................................................... 2 2 2 2
7 296193 Capscrew .................................................................................. 8 8 8 8
8 4062777 Load Roller ............................................................................... 2 2 2 2
9 4055880 Shim .......................................................................................... 4 4 4 4
10 4060080 Pin ............................................................................................. 2 2 2 2
11 4062776 Load Roller ............................................................................... 2 2 2 2
12 4029726 Hose Guide ............................................................................... 1 1 1 1
13 320165 Washer ..................................................................................... 3 3 3 3
14 293686 Capscrew .................................................................................. 3 3 3 3

9-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

INTERMEDIATE MAST (FIGURE 9-3)

9-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

INTERMEDIATE MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4029644 Intermediate Mast (h3 = 5000mm) ............................................ 1 .. .. ..
1 4056857 Intermediate Mast (h3 = 5250mm) ............................................ 1 .. .. ..
1 4056858 Intermediate Mast (h3 = 5500mm) ............................................ 1 .. .. ..
1 4056859 Intermediate Mast (h3 = 5750mm) ............................................ 1 .. .. ..
1 4056860 Intermediate Mast (h3 = 6000mm) ............................................ 1 .. .. ..
1 4056861 Intermediate Mast (h3 = 6250mm) ............................................ 1 .. .. ..
1 4029830 Intermediate Mast (h3 = 6500mm) ............................................ 1 .. .. ..
1 4056862 Intermediate Mast (h3 = 6750mm) ............................................ 1 .. .. ..
1 4056863 Intermediate Mast (h3 = 7000mm) ............................................ 1 .. .. ..
1 4056864 Intermediate Mast (h3 = 7250mm) ............................................ 1 .. .. ..
1 4056865 Intermediate Mast (h3 = 7500mm) ............................................ 1 .. .. ..
1 4056866 Intermediate Mast (h3 = 7750mm) ............................................ 1 .. .. ..
1 4029687 Intermediate Mast (h3 = 8000mm) ............................................ 1 .. .. ..
1 4029870 Intermediate Mast (h3 = 8250mm) ............................................ 1 .. .. ..
1 4029707 Intermediate Mast (h3 = 8500mm) ............................................ 1 .. .. ..
1 4056868 Intermediate Mast (h3 = 8750mm) ............................................ 1 .. .. ..
1 4056869 Intermediate Mast (h3 = 9000mm) ............................................ 1 .. .. ..
1 4056870 Intermediate Mast (h3 = 9250mm) ............................................ 1 .. .. ..
1 4056890 Intermediate Mast (h3 = 9500mm) ............................................ 1 .. .. ..
1 4056872 Intermediate Mast (h3 = 9750mm) ............................................ 1 .. .. ..
1 4056873 Intermediate Mast (h3 = 10000mm) .......................................... 1 .. .. ..
1 4056874 Intermediate Mast (h3 = 10250mm) .......................................... 1 .. .. ..
1 4029598 Intermediate Mast (h3 = 10500mm) .......................................... 1 .. .. ..
1 4056875 Intermediate Mast (h3 = 4650mm) ............................................ .. 1 .. ..
1 4056876 Intermediate Mast (h3 = 4900mm) ............................................ .. 1 .. ..
1 4056877 Intermediate Mast (h3 = 5150mm) ............................................ .. 1 .. ..
1 4056878 Intermediate Mast (h3 = 5400mm) ............................................ .. 1 .. ..
1 4056879 Intermediate Mast (h3 = 5650mm) ............................................ .. 1 .. ..
1 4029829 Intermediate Mast (h3 = 5900mm) ............................................ .. 1 .. ..
1 4056880 Intermediate Mast (h3 = 6150mm) ............................................ .. 1 .. ..
1 4056881 Intermediate Mast (h3 = 6400mm) ............................................ .. 1 .. ..
1 4029671 Intermediate Mast (h3 = 6650mm) ............................................ .. 1 .. ..
1 4056882 Intermediate Mast (h3 = 6900mm) ............................................ .. 1 .. ..
1 4056883 Intermediate Mast (h3 = 7150mm) ............................................ .. 1 .. ..
1 4056884 Intermediate Mast (h3 = 7400mm) ............................................ .. 1 .. ..
1 4056885 Intermediate Mast (h3 = 7650mm) ............................................ .. 1 .. ..
1 4056886 Intermediate Mast (h3 = 7900mm) ............................................ .. 1 .. ..
1 4029707 Intermediate Mast (h3 = 8150mm) ............................................ .. 1 .. ..
1 4029687 Intermediate Mast (h3 = 7900mm) ............................................ .. .. 1 ..
1 4029870 Intermediate Mast (h3 = 8150mm) ............................................ .. .. 1 ..
1 4056867 Intermediate Mast (h3 = 8400mm) ............................................ .. .. 1 ..
1 4056887 Intermediate Mast (h3 = 8650mm) ............................................ .. .. 1 ..
1 4056888 Intermediate Mast (h3 = 8900mm) ............................................ .. .. 1 ..
1 4056889 Intermediate Mast (h3 = 9150mm) ............................................ .. .. 1 ..

©2014 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE D435
EUROPE 01/2014

INTERMEDIATE MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4056871 Intermediate Mast (h3 = 9400mm) ............................................ .. .. 1 ..
1 4056891 Intermediate Mast (h3 = 9650mm) ............................................ .. .. 1 ..
1 4056873 Intermediate Mast (h3 = 9900mm) ............................................ .. .. 1 ..
1 4056874 Intermediate Mast (h3 = 10150mm) .......................................... .. .. 1 ..
1 4029598 Intermediate Mast (h3 = 10400mm) .......................................... .. .. 1 ..
1 4056895 Intermediate Mast (h3 = 10650mm) .......................................... .. .. 1 ..
1 4056896 Intermediate Mast (h3 = 10900mm) .......................................... .. .. 1 ..
1 4056897 Intermediate Mast (h3 = 11150mm) .......................................... .. .. 1 ..
1 4029831 Intermediate Mast (h3 = 11400mm) .......................................... .. .. 1 ..
1 4029687 Intermediate Mast (h3 = 7750mm) ............................................ .. .. .. 1
1 4029870 Intermediate Mast (h3 = 8000mm) ............................................ .. .. .. 1
1 4056867 Intermediate Mast (h3 = 8250mm) ............................................ .. .. .. 1
1 4056887 Intermediate Mast (h3 = 8500mm) ............................................ .. .. .. 1
1 4056888 Intermediate Mast (h3 = 8750mm) ............................................ .. .. .. 1
1 4056889 Intermediate Mast (h3 = 9000mm) ............................................ .. .. .. 1
1 4056871 Intermediate Mast (h3 = 9250mm) ............................................ .. .. .. 1
1 4056891 Intermediate Mast (h3 = 9500mm) ............................................ .. .. .. 1
1 4056873 Intermediate Mast (h3 = 9750mm) ............................................ .. .. .. 1
1 4056874 Intermediate Mast (h3 = 10000mm) .......................................... .. .. .. 1
1 4029598 Intermediate Mast (h3 = 10250mm) .......................................... .. .. .. 1
1 4056895 Intermediate Mast (h3 = 10500mm) .......................................... .. .. .. 1
1 4056896 Intermediate Mast (h3 = 10750mm) .......................................... .. .. .. 1
1 4056897 Intermediate Mast (h3 = 11000mm) .......................................... .. .. .. 1
1 4029831 Intermediate Mast (h3 = 11250mm) .......................................... .. .. .. 1
1 4056898 Intermediate Mast (h3 = 11500mm) .......................................... .. .. .. 1
1 4056899 Intermediate Mast (h3 = 11750mm) .......................................... .. .. .. 1
1 4056900 Intermediate Mast (h3 = 12000mm) .......................................... .. .. .. 1
1 4056901 Intermediate Mast (h3 = 12250mm) .......................................... .. .. .. 1
1 4029645 Intermediate Mast (h3 = 12500mm) .......................................... .. .. .. 1
2 4062776 Load Roller ............................................................................... 4 4 4 4
3 4060080 Pin ............................................................................................. 4 4 4 4
4 4055880 Shim .......................................................................................... 6 6 6 6
5 4062777 Load Roller ............................................................................... 4 4 4 4
6 296193 Capscrew .................................................................................. 16 16 16 16

9-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE D435
EUROPE 01/2014

INNER MAST (FIGURE 9-4)

9-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

INNER MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4029654 Inner Mast (h3 = 5000mm) ....................................................... 1 .. .. ..
1 4056938 Inner Mast (h3 = 5250mm) ....................................................... 1 .. .. ..
1 4056939 Inner Mast (h3 = 5500mm) ....................................................... 1 .. .. ..
1 4056940 Inner Mast (h3 = 5750mm) ....................................................... 1 .. .. ..
1 4056941 Inner Mast (h3 = 6000mm) ....................................................... 1 .. .. ..
1 4029845 Inner Mast (h3 = 6250mm) ....................................................... 1 .. .. ..
1 4029846 Inner Mast (h3 = 6500mm) ....................................................... 1 .. .. ..
1 4056942 Inner Mast (h3 = 6750mm) ....................................................... 1 .. .. ..
1 4029676 Inner Mast (h3 = 7000mm) ....................................................... 1 .. .. ..
1 4056943 Inner Mast (h3 = 7250mm) ....................................................... 1 .. .. ..
1 4056944 Inner Mast (h3 = 7500mm) ....................................................... 1 .. .. ..
1 4056945 Inner Mast (h3 = 7750mm) ....................................................... 1 .. .. ..
1 4029692 Inner Mast (h3 = 8000mm) ....................................................... 1 .. .. ..
1 4029875 Inner Mast (h3 = 8250mm) ....................................................... 1 .. .. ..
1 4029712 Inner Mast (h3 = 8500mm) ....................................................... 1 .. .. ..
1 4056946 Inner Mast (h3 = 8750mm) ....................................................... 1 .. .. ..
1 4056947 Inner Mast (h3 = 9000mm) ....................................................... 1 .. .. ..
1 4056948 Inner Mast (h3 = 9250mm) ....................................................... 1 .. .. ..
1 4056949 Inner Mast (h3 = 9500mm) ....................................................... 1 .. .. ..
1 4056950 Inner Mast (h3 = 9750mm) ....................................................... 1 .. .. ..
1 4056951 Inner Mast (h3 = 10000mm) ..................................................... 1 .. .. ..
1 4056952 Inner Mast (h3 = 10250mm) ..................................................... 1 .. .. ..
1 4029617 Inner Mast (h3 = 10500mm) ..................................................... 1 .. .. ..
1 4029654 Inner Mast (h3 = 4650mm) ....................................................... .. 1 .. ..
1 4056938 Inner Mast (h3 = 4900mm) ....................................................... .. 1 .. ..
1 4056939 Inner Mast (h3 = 5150mm) ....................................................... .. 1 .. ..
1 4056940 Inner Mast (h3 = 5400mm) ....................................................... .. 1 .. ..
1 4056941 Inner Mast (h3 = 5650mm) ....................................................... .. 1 .. ..
1 4029845 Inner Mast (h3 = 5900mm) ....................................................... .. 1 .. ..
1 4029846 Inner Mast (h3 = 6150mm) ....................................................... .. 1 .. ..
1 4056942 Inner Mast (h3 = 6400mm) ....................................................... .. 1 .. ..
1 4029676 Inner Mast (h3 = 6650mm) ....................................................... .. 1 .. ..
1 4056943 Inner Mast (h3 = 6900mm) ....................................................... .. 1 .. ..
1 4056944 Inner Mast (h3 = 7150mm) ....................................................... .. 1 .. ..
1 4056945 Inner Mast (h3 = 7400mm) ....................................................... .. 1 .. ..
1 4029692 Inner Mast (h3 = 7650mm) ....................................................... .. 1 .. ..
1 4029875 Inner Mast (h3 = 7900mm) ....................................................... .. 1 .. ..
1 4029712 Inner Mast (h3 = 8150mm) ....................................................... .. 1 .. ..
1 4029692 Inner Mast (h3 = 7900mm) ....................................................... .. .. 1 ..
1 4029875 Inner Mast (h3 = 8150mm) ....................................................... .. .. 1 ..
1 4029712 Inner Mast (h3 = 8400mm) ....................................................... .. .. 1 ..
1 4056946 Inner Mast (h3 = 8650mm) ....................................................... .. .. 1 ..
1 4056947 Inner Mast (h3 = 8900mm) ....................................................... .. .. 1 ..
1 4056948 Inner Mast (h3 = 9150mm) ....................................................... .. .. 1 ..

©2014 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE D435
EUROPE 01/2014

INNER MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4056949 Inner Mast (h3 = 9400mm) ....................................................... .. .. 1 ..
1 4056950 Inner Mast (h3 = 9650mm) ....................................................... .. .. 1 ..
1 4056951 Inner Mast (h3 = 9900mm) ....................................................... .. .. 1 ..
1 4056952 Inner Mast (h3 = 10150mm) ..................................................... .. .. 1 ..
1 4029617 Inner Mast (h3 = 10400mm) ..................................................... .. .. 1 ..
1 4056953 Inner Mast (h3 = 10650mm) ..................................................... .. .. 1 ..
1 4056954 Inner Mast (h3 = 10900mm) ..................................................... .. .. 1 ..
1 4056955 Inner Mast (h3 = 11150mm) ..................................................... .. .. 1 ..
1 4029847 Inner Mast (h3 = 11400mm) ..................................................... .. .. 1 ..
1 4029692 Inner Mast (h3 = 7750mm) ....................................................... .. .. .. 1
1 4029875 Inner Mast (h3 = 8000mm) ....................................................... .. .. .. 1
1 4029712 Inner Mast (h3 = 8250mm) ....................................................... .. .. .. 1
1 4056946 Inner Mast (h3 = 8500mm) ....................................................... .. .. .. 1
1 4056947 Inner Mast (h3 = 8750mm) ....................................................... .. .. .. 1
1 4056948 Inner Mast (h3 = 9000mm) ....................................................... .. .. .. 1
1 4056949 Inner Mast (h3 = 9250mm) ....................................................... .. .. .. 1
1 4056950 Inner Mast (h3 = 9500mm) ....................................................... .. .. .. 1
1 4056951 Inner Mast (h3 = 9750mm) ....................................................... .. .. .. 1
1 4056952 Inner Mast (h3 = 10000mm) ..................................................... .. .. .. 1
1 4029617 Inner Mast (h3 = 10250mm) ..................................................... .. .. .. 1
1 4056953 Inner Mast (h3 = 10500mm) ..................................................... .. .. .. 1
1 4056954 Inner Mast (h3 = 10750mm) ..................................................... .. .. .. 1
1 4056955 Inner Mast (h3 = 11000mm) ..................................................... .. .. .. 1
1 4029847 Inner Mast (h3 = 11250mm) ..................................................... .. .. .. 1
1 4056956 Inner Mast (h3 = 11500mm) ..................................................... .. .. .. 1
1 4056957 Inner Mast (h3 = 11750mm) ..................................................... .. .. .. 1
1 4056958 Inner Mast (h3 = 12000mm) ..................................................... .. .. .. 1
1 4056959 Inner Mast (h3 = 12250mm) ..................................................... .. .. .. 1
1 4029655 Inner Mast (h3 = 12500mm) ..................................................... .. .. .. 1
2 4062776 Load Roller ............................................................................... 2 2 2 2
3 4060080 Pin ............................................................................................. 2 2 2 2
4 4055880 Shim .......................................................................................... 2 2 2 2
5 4062777 Load Roller ............................................................................... 2 2 2 2
6 296193 Capscrew .................................................................................. 8 8 8 8

9-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MAIN LIFT CYLINDERS (FIGURE 9-5)

9-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

MAIN LIFT CYLINDERS


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 304523 Snap Ring ................................................................................. 2 2 2 2
2 4051267 Washer ..................................................................................... 2 2 2 2
3 4051268 Washer ..................................................................................... 2 2 2 2
4 1527892 Capscrew .................................................................................. 4 4 4 4
5 4053396 Bracket ...................................................................................... 2 2 2 2
6 1460477 Nut ............................................................................................ 4 4 4 4
7 4616264 Cylinder Assy (h3 = 5000mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623785 Cylinder Assy (h3 = 5250mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623786 Cylinder Assy (h3 = 5500mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623787 Cylinder Assy (h3 = 5750mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623788 Cylinder Assy (h3 = 6000mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623789 Cylinder Assy (h3 = 6250mm) (FFigure 10-1)......................... 2 .. .. ..
7 4614616 Cylinder Assy (h3 = 6500mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623790 Cylinder Assy (h3 = 6750mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623791 Cylinder Assy (h3 = 7000mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623792 Cylinder Assy (h3 = 7250mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623793 Cylinder Assy (h3 = 7500mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623794 Cylinder Assy (h3 = 7750mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623795 Cylinder Assy (h3 = 8000mm) (FFigure 10-1)......................... 2 .. .. ..
7 4617773 Cylinder Assy (h3 = 8250mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623796 Cylinder Assy (h3 = 8500mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623797 Cylinder Assy (h3 = 8750mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623798 Cylinder Assy (h3 = 9000mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623799 Cylinder Assy (h3 = 9250mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623800 Cylinder Assy (h3 = 9500mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623801 Cylinder Assy (h3 = 9750mm) (FFigure 10-1)......................... 2 .. .. ..
7 4623802 Cylinder Assy (h3 = 10000mm) (FFigure 10-1)....................... 2 .. .. ..
7 4623803 Cylinder Assy (h3 = 10250mm) (FFigure 10-1)....................... 2 .. .. ..
7 4616265 Cylinder Assy (h3 = 10500mm) (FFigure 10-1)....................... 2 .. .. ..
7 4623837 Cylinder Assy (h3 = 4650mm) (FFigure 10-1)......................... .. 2 .. ..
7 4623838 Cylinder Assy (h3 = 4900mm) (FFigure 10-1)......................... .. 2 .. ..
7 4623839 Cylinder Assy (h3 = 5150mm) (FFigure 10-1)......................... .. 2 .. ..
7 4623840 Cylinder Assy (h3 = 5400mm) (FFigure 10-1)......................... .. 2 .. ..
7 4623841 Cylinder Assy (h3 = 5650mm) (FFigure 10-1)......................... .. 2 .. ..
7 4617529 Cylinder Assy (h3 = 5900mm) (FFigure 10-1)......................... .. 2 .. ..
7 4623842 Cylinder Assy (h3 = 6150mm) (FFigure 10-1)......................... .. 2 .. ..
7 4623843 Cylinder Assy (h3 = 6400mm) (FFigure 10-1)......................... .. 2 .. ..
7 4614872 Cylinder Assy (h3 = 6650mm) (FFigure 10-1)......................... .. 2 .. ..
7 4623844 Cylinder Assy (h3 = 6900mm) (FFigure 10-1)......................... .. 2 .. ..
7 4623845 Cylinder Assy (h3 = 7150mm) (FFigure 10-1)......................... .. 2 .. ..
7 4623846 Cylinder Assy (h3 = 7400mm) (FFigure 10-1)......................... .. 2 .. ..
7 4623847 Cylinder Assy (h3 = 7650mm) (FFigure 10-1)......................... .. 2 .. ..
7 4623848 Cylinder Assy (h3 = 7900mm) (FFigure 10-1)......................... .. 2 .. ..
7 4614873 Cylinder Assy (h3 = 8150mm) (FFigure 10-1)......................... .. 2 .. ..

©2014 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MAIN LIFT CYLINDERS


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
7 4623804 Cylinder Assy (h3 = 7900mm) (FFigure 10-1)......................... .. .. 2 ..
7 4623805 Cylinder Assy (h3 = 8150mm) (FFigure 10-1)......................... .. .. 2 ..
7 4623806 Cylinder Assy (h3 = 8400mm) (FFigure 10-1)......................... .. .. 2 ..
7 4623807 Cylinder Assy (h3 = 8650mm) (FFigure 10-1)......................... .. .. 2 ..
7 4623808 Cylinder Assy (h3 = 8900mm) (FFigure 10-1)......................... .. .. 2 ..
7 4623809 Cylinder Assy (h3 = 9150mm) (FFigure 10-1)......................... .. .. 2 ..
7 4623810 Cylinder Assy (h3 = 9400mm) (FFigure 10-1)......................... .. .. 2 ..
7 4623811 Cylinder Assy (h3 = 9650mm) (FFigure 10-1)......................... .. .. 2 ..
7 4623812 Cylinder Assy (h3 = 9900mm) (FFigure 10-1)......................... .. .. 2 ..
7 4623813 Cylinder Assy (h3 = 10150mm) (FFigure 10-1)....................... .. .. 2 ..
7 4623814 Cylinder Assy (h3 = 10400mm) (FFigure 10-1)....................... .. .. 2 ..
7 4623815 Cylinder Assy (h3 = 10650mm) (FFigure 10-1)....................... .. .. 2 ..
7 4623816 Cylinder Assy (h3 = 10900mm) (FFigure 10-1)....................... .. .. 2 ..
7 4623817 Cylinder Assy (h3 = 11150mm) (FFigure 10-1)....................... .. .. 2 ..
7 4614777 Cylinder Assy (h3 = 11400mm) (FFigure 10-1)....................... .. .. 2 ..
7 4614870 Cylinder Assy (h3 = 7750mm) (FFigure 10-1)......................... .. .. .. 2
7 4623818 Cylinder Assy (h3 = 8000mm) (FFigure 10-1)......................... .. .. .. 2
7 4623819 Cylinder Assy (h3 = 8250mm) (FFigure 10-1)......................... .. .. .. 2
7 4623820 Cylinder Assy (h3 = 8500mm) (FFigure 10-1)......................... .. .. .. 2
7 4623821 Cylinder Assy (h3 = 8750mm) (FFigure 10-1)......................... .. .. .. 2
7 4623822 Cylinder Assy (h3 = 9000mm) (FFigure 10-1)......................... .. .. .. 2
7 4623823 Cylinder Assy (h3 = 9250mm) (FFigure 10-1)......................... .. .. .. 2
7 4623824 Cylinder Assy (h3 = 9500mm) (FFigure 10-1)......................... .. .. .. 2
7 4623825 Cylinder Assy (h3 = 9750mm) (FFigure 10-1)......................... .. .. .. 2
7 4623826 Cylinder Assy (h3 = 10000mm) (FFigure 10-1)....................... .. .. .. 2
7 4623827 Cylinder Assy (h3 = 10250mm) (FFigure 10-1)....................... .. .. .. 2
7 4623828 Cylinder Assy (h3 = 10500mm) (FFigure 10-1)....................... .. .. .. 2
7 4623829 Cylinder Assy (h3 = 10750mm) (FFigure 10-1)....................... .. .. .. 2
7 4623830 Cylinder Assy (h3 = 11000mm) (FFigure 10-1)....................... .. .. .. 2
7 4623831 Cylinder Assy (h3 = 11250mm) (FFigure 10-1)....................... .. .. .. 2
7 4623832 Cylinder Assy (h3 = 11500mm) (FFigure 10-1)....................... .. .. .. 2
7 4623833 Cylinder Assy (h3 = 11750mm) (FFigure 10-1)....................... .. .. .. 2
7 4623834 Cylinder Assy (h3 = 12000mm) (FFigure 10-1)....................... .. .. .. 2
7 4623835 Cylinder Assy (h3 = 12250mm) (FFigure 10-1)....................... .. .. .. 2
7 4614871 Cylinder Assy (h3 = 12500mm) (FFigure 10-1)....................... .. .. .. 2
8 4024550 Screw ........................................................................................ 2 2 2 2
9 302461 Roll Pin ..................................................................................... 2 2 2 2

9-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MAIN LIFT CHAINS (FIGURE 9-6)

9-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

MAIN LIFT CHAINS


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4081326 Chain Sheave ........................................................................... 2 2 2 2
2 304526 Snap Ring ................................................................................. 2 2 2 2
3 15222 Cotter Pin .................................................................................. 8 8 8 8
4 4081347 Chain Anchor ............................................................................ 2 2 2 2
5 15223 Cotter Pin .................................................................................. 4 4 4 4
6 4029905 Chain (h3 = 5000mm) ............................................................... 2 .. .. ..
6 4057665 Chain (h3 = 5250mm) ............................................................... 2 .. .. ..
6 4057666 Chain (h3 = 5500mm) ............................................................... 2 .. .. ..
6 4057667 Chain (h3 = 5750mm) ............................................................... 2 .. .. ..
6 4057668 Chain (h3 = 6000mm) ............................................................... 2 .. .. ..
6 4029895 Chain (h3 = 6250mm) ............................................................... 2 .. .. ..
6 4029896 Chain (h3 = 6500mm) ............................................................... 2 .. .. ..
6 4057669 Chain (h3 = 6750mm) ............................................................... 2 .. .. ..
6 4029897 Chain (h3 = 7000mm) ............................................................... 2 .. .. ..
6 4057670 Chain (h3 = 7250mm) ............................................................... 2 .. .. ..
6 4057671 Chain (h3 = 7500mm) ............................................................... 2 .. .. ..
6 4057672 Chain (h3 = 7750mm) ............................................................... 2 .. .. ..
6 4029898 Chain (h3 = 8000mm) ............................................................... 2 .. .. ..
6 4029899 Chain (h3 = 8250mm) ............................................................... 2 .. .. ..
6 4029900 Chain (h3 = 8500mm) ............................................................... 2 .. .. ..
6 4057673 Chain (h3 = 8750mm) ............................................................... 2 .. .. ..
6 4057674 Chain (h3 = 9000mm) ............................................................... 2 .. .. ..
6 4057675 Chain (h3 = 9250mm) ............................................................... 2 .. .. ..
6 4057676 Chain (h3 = 9500mm) ............................................................... 2 .. .. ..
6 4057677 Chain (h3 = 9750mm) ............................................................... 2 .. .. ..
6 4057678 Chain (h3 = 10000mm) ............................................................. 2 .. .. ..
6 4057679 Chain (h3 = 10250mm) ............................................................. 2 .. .. ..
6 4029901 Chain (h3 = 10500mm) ............................................................. 2 .. .. ..
6 4029905 Chain (h3 = 4650mm) ............................................................... .. 2 .. ..
6 4057665 Chain (h3 = 4900mm) ............................................................... .. 2 .. ..
6 4057666 Chain (h3 = 5150mm) ............................................................... .. 2 .. ..
6 4057667 Chain (h3 = 5400mm) ............................................................... .. 2 .. ..
6 4057668 Chain (h3 = 5650mm) ............................................................... .. 2 .. ..
6 4029895 Chain (h3 = 5900mm) ............................................................... .. 2 .. ..
6 4029896 Chain (h3 = 6150mm) ............................................................... .. 2 .. ..
6 4057669 Chain (h3 = 6400mm) ............................................................... .. 2 .. ..
6 4029897 Chain (h3 = 6650mm) ............................................................... .. 2 .. ..
6 4057670 Chain (h3 = 6900mm) ............................................................... .. 2 .. ..
6 4057671 Chain (h3 = 7150mm) ............................................................... .. 2 .. ..
6 4057672 Chain (h3 = 7400mm) ............................................................... .. 2 .. ..
6 4029898 Chain (h3 = 7650mm) ............................................................... .. 2 .. ..
6 4029899 Chain (h3 = 7900mm) ............................................................... .. 2 .. ..
6 4029900 Chain (h3 = 8150mm) ............................................................... .. 2 .. ..
6 4029898 Chain (h3 = 7900mm) ............................................................... .. .. 2 ..

©2014 HYSTER COMPANY See Service Manual 9-21


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MAIN LIFT CHAINS


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
6 4029899 Chain (h3 = 8150mm) ............................................................... .. .. 2 ..
6 4029900 Chain (h3 = 8400mm) ............................................................... .. .. 2 ..
6 4057673 Chain (h3 = 8650mm) ............................................................... .. .. 2 ..
6 4057674 Chain (h3 = 8900mm) ............................................................... .. .. 2 ..
6 4057675 Chain (h3 = 9150mm) ............................................................... .. .. 2 ..
6 4057676 Chain (h3 = 9400mm) ............................................................... .. .. 2 ..
6 4057677 Chain (h3 = 9650mm) ............................................................... .. .. 2 ..
6 4057678 Chain (h3 = 9900mm) ............................................................... .. .. 2 ..
6 4057679 Chain (h3 = 10150mm) ............................................................. .. .. 2 ..
6 4029901 Chain (h3 = 10400mm) ............................................................. .. .. 2 ..
6 4057680 Chain (h3 = 10650mm) ............................................................. .. .. 2 ..
6 4057681 Chain (h3 = 10900mm) ............................................................. .. .. 2 ..
6 4057682 Chain (h3 = 11150mm) ............................................................. .. .. 2 ..
6 4029902 Chain (h3 = 11400mm) ............................................................. .. .. 2 ..
6 4029898 Chain (h3 = 7750mm) ............................................................... .. .. .. 2
6 4029899 Chain (h3 = 8000mm) ............................................................... .. .. .. 2
6 4029900 Chain (h3 = 8250mm) ............................................................... .. .. .. 2
6 4057673 Chain (h3 = 8500mm) ............................................................... .. .. .. 2
6 4057674 Chain (h3 = 8750mm) ............................................................... .. .. .. 2
6 4057675 Chain (h3 = 9000mm) ............................................................... .. .. .. 2
6 4057676 Chain (h3 = 9250mm) ............................................................... .. .. .. 2
6 4057677 Chain (h3 = 9500mm) ............................................................... .. .. .. 2
6 4057678 Chain (h3 = 9750mm) ............................................................... .. .. .. 2
6 4057679 Chain (h3 = 10000mm) ............................................................. .. .. .. 2
6 4029901 Chain (h3 = 10250mm) ............................................................. .. .. .. 2
6 4057680 Chain (h3 = 10500mm) ............................................................. .. .. .. 2
6 4057681 Chain (h3 = 10750mm) ............................................................. .. .. .. 2
6 4057682 Chain (h3 = 11000mm) ............................................................. .. .. .. 2
6 4029902 Chain (h3 = 11250mm) ............................................................. .. .. .. 2
6 4057683 Chain (h3 = 11500mm) ............................................................. .. .. .. 2
6 4057684 Chain (h3 = 11750mm) ............................................................. .. .. .. 2
6 4057685 Chain (h3 = 12000mm) ............................................................. .. .. .. 2
6 4057686 Chain (h3 = 12250mm) ............................................................. .. .. .. 2
6 4029903 Chain (h3 = 12500mm) ............................................................. .. .. .. 2
7 4081364 Pin ............................................................................................. 4 4 4 4
8 4081346 Chain Anchor ............................................................................ 2 2 2 2
9 320165 Washer ..................................................................................... 4 4 4 4
10 292600 Nut ............................................................................................ 8 8 8 8

9-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 9-23


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FREE LIFT CYLINDER AND CHAIN (FIGURE 9-7)

9-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FREE LIFT CYLINDER AND CHAIN


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4029893 Bumper ..................................................................................... 2 2 2 2
2 296010 Capscrew .................................................................................. 2 2 2 2
3 4078551 Washer ..................................................................................... 2 2 2 2
4 4079606 Chain Guard ............................................................................. 1 1 1 1
5 4081327 Chain Sheave ........................................................................... 1 1 1 1
6 4029765 Pin ............................................................................................. 1 1 1 1
7 131358 Snap Ring ................................................................................. 1 1 1 1
8 4060905 Crosshead ................................................................................ 1 1 1 1
9 15222 Cotter Pin .................................................................................. 4 4 4 4
10 4023771 Chain Anchor ............................................................................ 1 .. 1 ..
10 4029732 Chain Anchor ............................................................................ .. 1 .. 1
11 4081408 Pin ............................................................................................. 2 .. 2 ..
11 4081411 Pin ............................................................................................. .. 2 .. 2
12 15224 Cotter Pin .................................................................................. 1 1 1 1
13 320169 Washer ..................................................................................... 1 1 1 1
14 292620 Nut ............................................................................................ 2 2 2 2
15 4613522 Cylinder Assy (h3 = 5000mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624035 Cylinder Assy (h3 = 5250mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624036 Cylinder Assy (h3 = 5500mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624037 Cylinder Assy (h3 = 5750mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624038 Cylinder Assy (h3 = 6000mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624039 Cylinder Assy (h3 = 6250mm) (FFigure 10-2)......................... 1 .. .. ..
15 4617527 Cylinder Assy (h3 = 6500mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624040 Cylinder Assy (h3 = 6750mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624041 Cylinder Assy (h3 = 7000mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624042 Cylinder Assy (h3 = 7250mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624043 Cylinder Assy (h3 = 7500mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624044 Cylinder Assy (h3 = 7750mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624045 Cylinder Assy (h3 = 8000mm) (FFigure 10-2)......................... 1 .. .. ..
15 4617774 Cylinder Assy (h3 = 8250mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624046 Cylinder Assy (h3 = 8500mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624047 Cylinder Assy (h3 = 8750mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624048 Cylinder Assy (h3 = 9000mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624049 Cylinder Assy (h3 = 9250mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624050 Cylinder Assy (h3 = 9500mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624051 Cylinder Assy (h3 = 9750mm) (FFigure 10-2)......................... 1 .. .. ..
15 4624052 Cylinder Assy (h3 = 10000mm) (FFigure 10-2)....................... 1 .. .. ..
15 4624053 Cylinder Assy (h3 = 10250mm) (FFigure 10-2)....................... 1 .. .. ..
15 4613523 Cylinder Assy (h3 = 10500mm) (FFigure 10-2)....................... 1 .. .. ..
15 4624054 Cylinder Assy (h3 = 4650mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624055 Cylinder Assy (h3 = 4900mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624056 Cylinder Assy (h3 = 5150mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624057 Cylinder Assy (h3 = 5400mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624058 Cylinder Assy (h3 = 5650mm) (FFigure 10-2)......................... .. 1 .. ..

©2014 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FREE LIFT CYLINDER AND CHAIN


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
15 4617531 Cylinder Assy (h3 = 5900mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624059 Cylinder Assy (h3 = 6150mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624060 Cylinder Assy (h3 = 6400mm) (FFigure 10-2)......................... .. 1 .. ..
15 4613959 Cylinder Assy (h3 = 6650mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624061 Cylinder Assy (h3 = 6900mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624062 Cylinder Assy (h3 = 7150mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624063 Cylinder Assy (h3 = 7400mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624064 Cylinder Assy (h3 = 7650mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624065 Cylinder Assy (h3 = 7900mm) (FFigure 10-2)......................... .. 1 .. ..
15 4613960 Cylinder Assy (h3 = 8150mm) (FFigure 10-2)......................... .. 1 .. ..
15 4624066 Cylinder Assy (h3 = 7900mm) (FFigure 10-2)......................... .. .. 1 ..
15 4624067 Cylinder Assy (h3 = 8150mm) (FFigure 10-2)......................... .. .. 1 ..
15 4624068 Cylinder Assy (h3 = 8400mm) (FFigure 10-2)......................... .. .. 1 ..
15 4624069 Cylinder Assy (h3 = 8650mm) (FFigure 10-2)......................... .. .. 1 ..
15 4624070 Cylinder Assy (h3 = 8900mm) (FFigure 10-2)......................... .. .. 1 ..
15 4624071 Cylinder Assy (h3 = 9150mm) (FFigure 10-2)......................... .. .. 1 ..
15 4624072 Cylinder Assy (h3 = 9400mm) (FFigure 10-2)......................... .. .. 1 ..
15 4624073 Cylinder Assy (h3 = 9650mm) (FFigure 10-2)......................... .. .. 1 ..
15 4624074 Cylinder Assy (h3 = 9900mm) (FFigure 10-2)......................... .. .. 1 ..
15 4624075 Cylinder Assy (h3 = 10150mm) (FFigure 10-2)....................... .. .. 1 ..
15 4624076 Cylinder Assy (h3 = 10400mm) (FFigure 10-2)....................... .. .. 1 ..
15 4624077 Cylinder Assy (h3 = 10650mm) (FFigure 10-2)....................... .. .. 1 ..
15 4624078 Cylinder Assy (h3 = 10900mm) (FFigure 10-2)....................... .. .. 1 ..
15 4624079 Cylinder Assy (h3 = 11150mm) (FFigure 10-2)....................... .. .. 1 ..
15 4613827 Cylinder Assy (h3 = 11400mm) (FFigure 10-2)....................... .. .. 1 ..
15 4613868 Cylinder Assy (h3 = 7750mm) (FFigure 10-2)......................... .. .. .. 1
15 4624080 Cylinder Assy (h3 = 8000mm) (FFigure 10-2)......................... .. .. .. 1
15 4624081 Cylinder Assy (h3 = 8250mm) (FFigure 10-2)......................... .. .. .. 1
15 4624082 Cylinder Assy (h3 = 8500mm) (FFigure 10-2)......................... .. .. .. 1
15 4624083 Cylinder Assy (h3 = 8750mm) (FFigure 10-2)......................... .. .. .. 1
15 4624084 Cylinder Assy (h3 = 9000mm) (FFigure 10-2)......................... .. .. .. 1
15 4624085 Cylinder Assy (h3 = 9250mm) (FFigure 10-2)......................... .. .. .. 1
15 4624086 Cylinder Assy (h3 = 9500mm) (FFigure 10-2)......................... .. .. .. 1
15 4624087 Cylinder Assy (h3 = 9750mm) (FFigure 10-2)......................... .. .. .. 1
15 4624088 Cylinder Assy (h3 = 10000mm) (FFigure 10-2)....................... .. .. .. 1
15 4624089 Cylinder Assy (h3 = 10250mm) (FFigure 10-2)....................... .. .. .. 1
15 4624090 Cylinder Assy (h3 = 10500mm) (FFigure 10-2)....................... .. .. .. 1
15 4624091 Cylinder Assy (h3 = 10750mm) (FFigure 10-2)....................... .. .. .. 1
15 4624092 Cylinder Assy (h3 = 11000mm) (FFigure 10-2)....................... .. .. .. 1
15 4624093 Cylinder Assy (h3 = 11250mm) (FFigure 10-2)....................... .. .. .. 1
15 4624094 Cylinder Assy (h3 = 11500mm) (FFigure 10-2)....................... .. .. .. 1
15 4624095 Cylinder Assy (h3 = 11750mm) (FFigure 10-2)....................... .. .. .. 1
15 4624096 Cylinder Assy (h3 = 12000mm) (FFigure 10-2)....................... .. .. .. 1
15 4624097 Cylinder Assy (h3 = 12250mm) (FFigure 10-2)....................... .. .. .. 1

9-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FREE LIFT CYLINDER AND CHAIN


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
15 4613869 Cylinder Assy (h3 = 12500mm) (FFigure 10-2)....................... .. .. .. 1
16 4095058 Capscrew .................................................................................. 1 1 1 1
17 58933 Snap Ring ................................................................................. 1 1 1 1
18 4024977 Chain Anchor ............................................................................ 1 .. 1 ..
18 4029734 Chain Anchor ............................................................................ .. 1 .. 1
19 4029756 Shim .......................................................................................... 8 8 8 8
20 4614912 Clamp ....................................................................................... 2 2 2 2
21 1510113 Capscrew .................................................................................. 2 2 2 2
22 4024550 Screw ........................................................................................ 1 1 1 1
23 1309251 Chain (h3 = 5000mm) ............................................................... 1 .. .. ..
23 379609 Chain (h3 = 5250mm) ............................................................... 1 .. .. ..
23 4057687 Chain (h3 = 5500mm) ............................................................... 1 .. .. ..
23 322613 Chain (h3 = 5750mm) ............................................................... 1 .. .. ..
23 4057688 Chain (h3 = 6000mm) ............................................................... 1 .. .. ..
23 4057689 Chain (h3 = 6250mm) ............................................................... 1 .. .. ..
23 4029904 Chain (h3 = 6500mm) ............................................................... 1 .. .. ..
23 4057690 Chain (h3 = 6750mm) ............................................................... 1 .. .. ..
23 4057691 Chain (h3 = 7000mm) ............................................................... 1 .. .. ..
23 4057692 Chain (h3 = 7250mm) ............................................................... 1 .. .. ..
23 4057693 Chain (h3 = 7500mm) ............................................................... 1 .. .. ..
23 4057694 Chain (h3 = 7750mm) ............................................................... 1 .. .. ..
23 4057695 Chain (h3 = 8000mm) ............................................................... 1 .. .. ..
23 322610 Chain (h3 = 8250mm) ............................................................... 1 .. .. ..
23 4057696 Chain (h3 = 8500mm) ............................................................... 1 .. .. ..
23 381323 Chain (h3 = 8750mm) ............................................................... 1 .. .. ..
23 4057697 Chain (h3 = 9000mm) ............................................................... 1 .. .. ..
23 4057698 Chain (h3 = 9250mm) ............................................................... 1 .. .. ..
23 322614 Chain (h3 = 9500mm) ............................................................... 1 .. .. ..
23 4057699 Chain (h3 = 9750mm) ............................................................... 1 .. .. ..
23 4057700 Chain (h3 = 10000mm) ............................................................. 1 .. .. ..
23 4029809 Chain (h3 = 10250mm) ............................................................. 1 .. .. ..
23 4029906 Chain (h3 = 10500mm) ............................................................. 1 .. .. ..
23 4077633 Chain (h3 = 4650mm) ............................................................... .. 1 .. ..
23 4077634 Chain (h3 = 4900mm) ............................................................... .. 1 .. ..
23 4077635 Chain (h3 = 5150mm) ............................................................... .. 1 .. ..
23 4077636 Chain (h3 = 5400mm) ............................................................... .. 1 .. ..
23 4077637 Chain (h3 = 5650mm) ............................................................... .. 1 .. ..
23 4077638 Chain (h3 = 5900mm) ............................................................... .. 1 .. ..
23 4077638 Chain (h3 = 6150mm) ............................................................... .. 1 .. ..
23 4077640 Chain (h3 = 6400mm) ............................................................... .. 1 .. ..
23 4077641 Chain (h3 = 6650mm) ............................................................... .. 1 .. ..
23 4077642 Chain (h3 = 6900mm) ............................................................... .. 1 .. ..
23 4077643 Chain (h3 = 7150mm) ............................................................... .. 1 .. ..
23 4077644 Chain (h3 = 7400mm) ............................................................... .. 1 .. ..

©2014 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FREE LIFT CYLINDER AND CHAIN


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
23 4077644 Chain (h3 = 7650mm) ............................................................... .. 1 .. ..
23 4077646 Chain (h3 = 7900mm) ............................................................... .. 1 .. ..
23 4077647 Chain (h3 = 8150mm) ............................................................... .. 1 .. ..
23 4057695 Chain (h3 = 7900mm) ............................................................... .. .. 1 ..
23 322610 Chain (h3 = 8150mm) ............................................................... .. .. 1 ..
23 4057696 Chain (h3 = 8400mm) ............................................................... .. .. 1 ..
23 381323 Chain (h3 = 8650mm) ............................................................... .. .. 1 ..
23 4057697 Chain (h3 = 8900mm) ............................................................... .. .. 1 ..
23 4057698 Chain (h3 = 9150mm) ............................................................... .. .. 1 ..
23 322614 Chain (h3 = 9400mm) ............................................................... .. .. 1 ..
23 4057699 Chain (h3 = 9650mm) ............................................................... .. .. 1 ..
23 4057700 Chain (h3 = 9900mm) ............................................................... .. .. 1 ..
23 4029809 Chain (h3 = 10150mm) ............................................................. .. .. 1 ..
23 4029905 Chain (h3 = 10400mm) ............................................................. .. .. 1 ..
23 191089 Chain (h3 = 10650mm) ............................................................. .. .. 1 ..
23 388446 Chain (h3 = 10900mm) ............................................................. .. .. 1 ..
23 388446 Chain (h3 = 11150mm) ............................................................. .. .. 1 ..
23 206749 Chain (h3 = 11400mm) ............................................................. .. .. 1 ..
23 191081 Chain (h3 = 7750mm) ............................................................... .. .. .. 1
23 351693 Chain (h3 = 8000mm) ............................................................... .. .. .. 1
23 182342 Chain (h3 = 8250mm) ............................................................... .. .. .. 1
23 243975 Chain (h3 = 8500mm) ............................................................... .. .. .. 1
23 194607 Chain (h3 = 8750mm) ............................................................... .. .. .. 1
23 203960 Chain (h3 = 9000mm) ............................................................... .. .. .. 1
23 191085 Chain (h3 = 9250mm) ............................................................... .. .. .. 1
23 191085 Chain (h3 = 9500mm) ............................................................... .. .. .. 1
23 243976 Chain (h3 = 9750mm) ............................................................... .. .. .. 1
23 191072 Chain (h3 = 10000mm) ............................................................. .. .. .. 1
23 365599 Chain (h3 = 10250mm) ............................................................. .. .. .. 1
23 191089 Chain (h3 = 10500mm) ............................................................. .. .. .. 1
23 388446 Chain (h3 = 10750mm) ............................................................. .. .. .. 1
23 388446 Chain (h3 = 11000mm) ............................................................. .. .. .. 1
23 206749 Chain (h3 = 11250mm) ............................................................. .. .. .. 1
23 129341 Chain (h3 = 11500mm) ............................................................. .. .. .. 1
23 191076 Chain (h3 = 11750mm) ............................................................. .. .. .. 1
23 1395439 Chain (h3 = 12000mm) ............................................................. .. .. .. 1
23 144744 Chain (h3 = 12250mm) ............................................................. .. .. .. 1
23 1395441 Chain (h3 = 12500mm) ............................................................. .. .. .. 1

9-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 9-29


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LOAD CELL (FIGURE 9-8)


OPTION

9-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

LOAD CELL
OPTION
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
QTY
ITEM PART NO. DESCRIPTION A B
1 15222 Cotter Pin ................................................................................................... 2 2
2 4065841 Sensor ........................................................................................................ 1 ..
2 4065842 Sensor ........................................................................................................ .. 1
3 4081408 Pin .............................................................................................................. 1 ..
3 4081411 Pin .............................................................................................................. .. 1
4 4085461 Push Button (Cabled) ................................................................................. 1 1
5 2781613 Strap Clamp ............................................................................................... 1 1

©2014 HYSTER COMPANY See Service Manual 9-31


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HYDRAULIC SYSTEM (FIGURE 9-9)

9-32 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

HYDRAULIC SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4617764 Hose Assy (h3 = 5000mm) ....................................................... 1 .. .. ..
1 4622552 Hose Assy (h3 = 5250mm) ....................................................... 1 .. .. ..
1 4622553 Hose Assy (h3 = 5500mm) ....................................................... 1 .. .. ..
1 4622554 Hose Assy (h3 = 5750mm) ....................................................... 1 .. .. ..
1 4622555 Hose Assy (h3 = 6000mm) ....................................................... 1 .. .. ..
1 4619315 Hose Assy (h3 = 6250mm) ....................................................... 1 .. .. ..
1 4619319 Hose Assy (h3 = 6500mm) ....................................................... 1 .. .. ..
1 4622556 Hose Assy (h3 = 6750mm) ....................................................... 1 .. .. ..
1 4618387 Hose Assy (h3 = 7000mm) ....................................................... 1 .. .. ..
1 4622557 Hose Assy (h3 = 7250mm) ....................................................... 1 .. .. ..
1 4622558 Hose Assy (h3 = 7500mm) ....................................................... 1 .. .. ..
1 4622559 Hose Assy (h3 = 7750mm) ....................................................... 1 .. .. ..
1 4618388 Hose Assy (h3 = 8000mm) ....................................................... 1 .. .. ..
1 4619317 Hose Assy (h3 = 8250mm) ....................................................... 1 .. .. ..
1 4618389 Hose Assy (h3 = 8500mm) ....................................................... 1 .. .. ..
1 4622560 Hose Assy (h3 = 8750mm) ....................................................... 1 .. .. ..
1 4622561 Hose Assy (h3 = 9000mm) ....................................................... 1 .. .. ..
1 4622588 Hose Assy (h3 = 9250mm) ....................................................... 1 .. .. ..
1 4622589 Hose Assy (h3 = 9500mm) ....................................................... 1 .. .. ..
1 4622590 Hose Assy (h3 = 9750mm) ....................................................... 1 .. .. ..
1 4622591 Hose Assy (h3 = 10000mm) ..................................................... 1 .. .. ..
1 4622592 Hose Assy (h3 = 10250mm) ..................................................... 1 .. .. ..
1 4618390 Hose Assy (h3 = 10500mm) ..................................................... 1 .. .. ..
1 4617764 Hose Assy (h3 = 4650mm) ....................................................... .. 1 .. ..
1 4622552 Hose Assy (h3 = 4900mm) ....................................................... .. 1 .. ..
1 4622553 Hose Assy (h3 = 5150mm) ....................................................... .. 1 .. ..
1 4622554 Hose Assy (h3 = 5400mm) ....................................................... .. 1 .. ..
1 4622555 Hose Assy (h3 = 5650mm) ....................................................... .. 1 .. ..
1 4619315 Hose Assy (h3 = 5900mm) ....................................................... .. 1 .. ..
1 4619316 Hose Assy (h3 = 6150mm) ....................................................... .. 1 .. ..
1 4622556 Hose Assy (h3 = 6400mm) ....................................................... .. 1 .. ..
1 4618387 Hose Assy (h3 = 6650mm) ....................................................... .. 1 .. ..
1 4622557 Hose Assy (h3 = 6900mm) ....................................................... .. 1 .. ..
1 4622558 Hose Assy (h3 = 7150mm) ....................................................... .. 1 .. ..
1 4622559 Hose Assy (h3 = 7400mm) ....................................................... .. 1 .. ..
1 4618388 Hose Assy (h3 = 7650mm) ....................................................... .. 1 .. ..
1 4619317 Hose Assy (h3 = 7900mm) ....................................................... .. 1 .. ..
1 4618389 Hose Assy (h3 = 8150mm) ....................................................... .. 1 .. ..
1 4618388 Hose Assy (h3 = 7900mm) ....................................................... .. .. 1 ..
1 4619317 Hose Assy (h3 = 8150mm) ....................................................... .. .. 1 ..
1 4618389 Hose Assy (h3 = 8400mm) ....................................................... .. .. 1 ..
1 4622560 Hose Assy (h3 = 8650mm) ....................................................... .. .. 1 ..
1 4622561 Hose Assy (h3 = 8900mm) ....................................................... .. .. 1 ..
1 4622588 Hose Assy (h3 = 9150mm) ....................................................... .. .. 1 ..

©2014 HYSTER COMPANY See Service Manual 9-33


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HYDRAULIC SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4622589 Hose Assy (h3 = 9400mm) ....................................................... .. .. 1 ..
1 4622590 Hose Assy (h3 = 9650mm) ....................................................... .. .. 1 ..
1 4622591 Hose Assy (h3 = 9900mm) ....................................................... .. .. 1 ..
1 4622592 Hose Assy (h3 = 10150mm) ..................................................... .. .. 1 ..
1 4618390 Hose Assy (h3 = 10400mm) ..................................................... .. .. 1 ..
1 4622593 Hose Assy (h3 = 10650mm) ..................................................... .. .. 1 ..
1 4622594 Hose Assy (h3 = 10900mm) ..................................................... .. .. 1 ..
1 4622595 Hose Assy (h3 = 11150mm) ..................................................... .. .. 1 ..
1 4620461 Hose Assy (h3 = 11400mm) ..................................................... .. .. 1 ..
1 4618388 Hose Assy (h3 = 7750mm) ....................................................... .. .. .. 1
1 4619317 Hose Assy (h3 = 8000mm) ....................................................... .. .. .. 1
1 4618389 Hose Assy (h3 = 8250mm) ....................................................... .. .. .. 1
1 4622560 Hose Assy (h3 = 8500mm) ....................................................... .. .. .. 1
1 4622561 Hose Assy (h3 = 8750mm) ....................................................... .. .. .. 1
1 4622588 Hose Assy (h3 = 9000mm) ....................................................... .. .. .. 1
1 4622589 Hose Assy (h3 = 9250mm) ....................................................... .. .. .. 1
1 4622590 Hose Assy (h3 = 9500mm) ....................................................... .. .. .. 1
1 4622591 Hose Assy (h3 = 9750mm) ....................................................... .. .. .. 1
1 4622592 Hose Assy (h3 = 10000mm) ..................................................... .. .. .. 1
1 4618390 Hose Assy (h3 = 10250mm) ..................................................... .. .. .. 1
1 4622593 Hose Assy (h3 = 10500mm) ..................................................... .. .. .. 1
1 4622594 Hose Assy (h3 = 10750mm) ..................................................... .. .. .. 1
1 4622595 Hose Assy (h3 = 11000mm) ..................................................... .. .. .. 1
1 4620461 Hose Assy (h3 = 11250mm) ..................................................... .. .. .. 1
1 4622596 Hose Assy (h3 = 11500mm) ..................................................... .. .. .. 1
1 4622597 Hose Assy (h3 = 11750mm) ..................................................... .. .. .. 1
1 4622598 Hose Assy (h3 = 12000mm) ..................................................... .. .. .. 1
1 4622599 Hose Assy (h3 = 12250mm) ..................................................... .. .. .. 1
1 4618391 Hose Assy (h3 = 12500mm) ..................................................... .. .. .. 1
2 1527878 Capscrew .................................................................................. 5 5 5 5
3 4078190 Support ..................................................................................... 1 1 1 1
4 4029591 Hose Sheave ............................................................................ 1 1 1 1
5 4021709 Hose Sheave ............................................................................ 2 2 2 2
6 4029863 Spacer ...................................................................................... 1 1 1 1
7 4029736 Stubshaft ................................................................................... 1 1 1 1
8 1510117 Capscrew .................................................................................. 1 1 1 1
9 4618957 Hose Assy (h3 = 5000mm) ....................................................... 1 .. .. ..
9 4623360 Hose Assy (h3 = 5250mm) ....................................................... 1 .. .. ..
9 4623361 Hose Assy (h3 = 5500mm) ....................................................... 1 .. .. ..
9 4623362 Hose Assy (h3 = 5750mm) ....................................................... 1 .. .. ..
9 4623363 Hose Assy (h3 = 6000mm) ....................................................... 1 .. .. ..
9 4619318 Hose Assy (h3 = 6250mm) ....................................................... 1 .. .. ..
9 4619319 Hose Assy (h3 = 6500mm) ....................................................... 1 .. .. ..
9 4623364 Hose Assy (h3 = 6750mm) ....................................................... 1 .. .. ..

9-34 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

HYDRAULIC SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
9 4618958 Hose Assy (h3 = 7000mm) ....................................................... 1 .. .. ..
9 4623365 Hose Assy (h3 = 7250mm) ....................................................... 1 .. .. ..
9 4623366 Hose Assy (h3 = 7500mm) ....................................................... 1 .. .. ..
9 4623367 Hose Assy (h3 = 7750mm) ....................................................... 1 .. .. ..
9 4618959 Hose Assy (h3 = 8000mm) ....................................................... 1 .. .. ..
9 4619320 Hose Assy (h3 = 8250mm) ....................................................... 1 .. .. ..
9 4618960 Hose Assy (h3 = 8500mm) ....................................................... 1 .. .. ..
9 4623368 Hose Assy (h3 = 8750mm) ....................................................... 1 .. .. ..
9 4623369 Hose Assy (h3 = 9000mm) ....................................................... 1 .. .. ..
9 4623370 Hose Assy (h3 = 9250mm) ....................................................... 1 .. .. ..
9 4623371 Hose Assy (h3 = 9500mm) ....................................................... 1 .. .. ..
9 4623372 Hose Assy (h3 = 9750mm) ....................................................... 1 .. .. ..
9 4623373 Hose Assy (h3 = 10000mm) ..................................................... 1 .. .. ..
9 4623374 Hose Assy (h3 = 10250mm) ..................................................... 1 .. .. ..
9 4618961 Hose Assy (h3 = 10500mm) ..................................................... 1 .. .. ..
9 4618957 Hose Assy (h3 = 4650mm) ....................................................... .. 1 .. ..
9 4623360 Hose Assy (h3 = 4900mm) ....................................................... .. 1 .. ..
9 4623361 Hose Assy (h3 = 5150mm) ....................................................... .. 1 .. ..
9 4623362 Hose Assy (h3 = 5400mm) ....................................................... .. 1 .. ..
9 4623363 Hose Assy (h3 = 5650mm) ....................................................... .. 1 .. ..
9 4619318 Hose Assy (h3 = 5900mm) ....................................................... .. 1 .. ..
9 4619319 Hose Assy (h3 = 6150mm) ....................................................... .. 1 .. ..
9 4623364 Hose Assy (h3 = 6400mm) ....................................................... .. 1 .. ..
9 4618958 Hose Assy (h3 = 6650mm) ....................................................... .. 1 .. ..
9 4623365 Hose Assy (h3 = 6900mm) ....................................................... .. 1 .. ..
9 4623366 Hose Assy (h3 = 7150mm) ....................................................... .. 1 .. ..
9 4623367 Hose Assy (h3 = 7400mm) ....................................................... .. 1 .. ..
9 4618959 Hose Assy (h3 = 7650mm) ....................................................... .. 1 .. ..
9 4619320 Hose Assy (h3 = 7900mm) ....................................................... .. 1 .. ..
9 4618960 Hose Assy (h3 = 8150mm) ....................................................... .. 1 .. ..
9 4618959 Hose Assy (h3 = 7900mm) ....................................................... .. .. 1 ..
9 4619320 Hose Assy (h3 = 8150mm) ....................................................... .. .. 1 ..
9 4618960 Hose Assy (h3 = 8400mm) ....................................................... .. .. 1 ..
9 4623368 Hose Assy (h3 = 8650mm) ....................................................... .. .. 1 ..
9 4623369 Hose Assy (h3 = 8900mm) ....................................................... .. .. 1 ..
9 4623370 Hose Assy (h3 = 9150mm) ....................................................... .. .. 1 ..
9 4623371 Hose Assy (h3 = 9400mm) ....................................................... .. .. 1 ..
9 4623372 Hose Assy (h3 = 9650mm) ....................................................... .. .. 1 ..
9 4623373 Hose Assy (h3 = 9900mm) ....................................................... .. .. 1 ..
9 4623374 Hose Assy (h3 = 10150mm) ..................................................... .. .. 1 ..
9 4618961 Hose Assy (h3 = 10400mm) ..................................................... .. .. 1 ..
9 4623375 Hose Assy (h3 = 10650mm) ..................................................... .. .. 1 ..
9 4623376 Hose Assy (h3 = 10900mm) ..................................................... .. .. 1 ..
9 4623377 Hose Assy (h3 = 11150mm) ..................................................... .. .. 1 ..

©2014 HYSTER COMPANY See Service Manual 9-35


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HYDRAULIC SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
9 4620463 Hose Assy (h3 = 11400mm) ..................................................... .. .. 1 ..
9 4618959 Hose Assy (h3 = 7750mm) ....................................................... .. .. .. 1
9 4619320 Hose Assy (h3 = 8000mm) ....................................................... .. .. .. 1
9 4618960 Hose Assy (h3 = 8250mm) ....................................................... .. .. .. 1
9 4623368 Hose Assy (h3 = 8500mm) ....................................................... .. .. .. 1
9 4623369 Hose Assy (h3 = 8750mm) ....................................................... .. .. .. 1
9 4623370 Hose Assy (h3 = 9000mm) ....................................................... .. .. .. 1
9 4623371 Hose Assy (h3 = 9250mm) ....................................................... .. .. .. 1
9 4623372 Hose Assy (h3 = 9500mm) ....................................................... .. .. .. 1
9 4623373 Hose Assy (h3 = 9750mm) ....................................................... .. .. .. 1
9 4623374 Hose Assy (h3 = 10000mm) ..................................................... .. .. .. 1
9 4618961 Hose Assy (h3 = 10250mm) ..................................................... .. .. .. 1
9 4623375 Hose Assy (h3 = 10500mm) ..................................................... .. .. .. 1
9 4623376 Hose Assy (h3 = 10750mm) ..................................................... .. .. .. 1
9 4623377 Hose Assy (h3 = 11000mm) ..................................................... .. .. .. 1
9 4620463 Hose Assy (h3 = 11250mm) ..................................................... .. .. .. 1
9 4623378 Hose Assy (h3 = 11500mm) ..................................................... .. .. .. 1
9 4623379 Hose Assy (h3 = 11750mm) ..................................................... .. .. .. 1
9 4623380 Hose Assy (h3 = 12000mm) ..................................................... .. .. .. 1
9 4623381 Hose Assy (h3 = 12250mm) ..................................................... .. .. .. 1
9 4618962 Hose Assy (h3 = 12500mm) ..................................................... .. .. .. 1
10 304526 Snap Ring ................................................................................. 1 1 1 1
11 4029864 Support ..................................................................................... 1 1 1 1
12 1527879 Capscrew .................................................................................. 2 2 2 2
13 4070066 Hose Guide ............................................................................... 1 1 1 1
14 4063550 Adapter ..................................................................................... 2 2 2 2
14 a 4045438 Adapter ..................................................................................... 2 2 .. ..
15 1612616 Hose Clamp .............................................................................. 4 4 4 4
16 4090173 Spacer ...................................................................................... 1 1 1 1
17 4089953 Hose Guide ............................................................................... 1 1 1 1
18 1540643 Capscrew .................................................................................. 2 2 2 2
19 4619680 Hose Assy ................................................................................. 1 1 1 1
20 4029808 Block ......................................................................................... 1 1 1 1
21 4067342 Ring ...................................................................................... 2 2 2 2
22 1474926 Plug ...................................................................................... 1 1 1 1
23 4067343 Ring ...................................................................................... 2 2 2 2
24 4067341 Ring ...................................................................................... 4 4 4 4
25 296029 Capscrew .................................................................................. 2 2 2 2
26 4619679 Hose Assy ................................................................................. 1 1 1 1
27 4045442 Adapter ..................................................................................... 2 2 2 2
28 4063377 Support ..................................................................................... 1 1 1 1
29 4045443 Adapter ..................................................................................... 1 .. 1 1
29 4045446 Adapter ..................................................................................... .. 1 .. ..

9-36 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FOOTNOTES:
a Only for sideshift carriage with 4th way

©2014 HYSTER COMPANY See Service Manual 9-37


for service procedures.
UNIT CODE D435
EUROPE 01/2014

ELECTRICAL SYSTEM (FIGURE 9-10)

9-38 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

ELECTRICAL SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4625969 Cable (h3 = 5000mm) ............................................................... 1 .. .. ..
1 4625970 Cable (h3 = 5250mm) ............................................................... 1 .. .. ..
1 4625971 Cable (h3 = 5500mm) ............................................................... 1 .. .. ..
1 4625972 Cable (h3 = 5750mm) ............................................................... 1 .. .. ..
1 4625973 Cable (h3 = 6000mm) ............................................................... 1 .. .. ..
1 4625974 Cable (h3 = 6250mm) ............................................................... 1 .. .. ..
1 4625975 Cable (h3 = 6500mm) ............................................................... 1 .. .. ..
1 4625976 Cable (h3 = 6750mm) ............................................................... 1 .. .. ..
1 4633249 Cable (h3 = 7000mm) ............................................................... 1 .. .. ..
1 4633250 Cable (h3 = 7250mm) ............................................................... 1 .. .. ..
1 4633251 Cable (h3 = 7500mm) ............................................................... 1 .. .. ..
1 4633252 Cable (h3 = 7750mm) ............................................................... 1 .. .. ..
1 4633253 Cable (h3 = 8000mm) ............................................................... 1 .. .. ..
1 4633254 Cable (h3 = 8250mm) ............................................................... 1 .. .. ..
1 4633255 Cable (h3 = 8500mm) ............................................................... 1 .. .. ..
1 4633256 Cable (h3 = 8750mm) ............................................................... 1 .. .. ..
1 4633257 Cable (h3 = 9000mm) ............................................................... 1 .. .. ..
1 4633258 Cable (h3 = 9250mm) ............................................................... 1 .. .. ..
1 4633259 Cable (h3 = 9500mm) ............................................................... 1 .. .. ..
1 4633260 Cable (h3 = 9750mm) ............................................................... 1 .. .. ..
1 4633261 Cable (h3 = 10000mm) ............................................................. 1 .. .. ..
1 4633262 Cable (h3 = 10250mm) ............................................................. 1 .. .. ..
1 4633263 Cable (h3 = 10500mm) ............................................................. 1 .. .. ..
1 4625969 Cable (h3 = 4650mm) ............................................................... .. 1 .. ..
1 4625970 Cable (h3 = 4900mm) ............................................................... .. 1 .. ..
1 4625971 Cable (h3 = 5150mm) ............................................................... .. 1 .. ..
1 4625972 Cable (h3 = 5400mm) ............................................................... .. 1 .. ..
1 4625973 Cable (h3 = 5650mm) ............................................................... .. 1 .. ..
1 4625974 Cable (h3 = 5900mm) ............................................................... .. 1 .. ..
1 4625975 Cable (h3 = 6150mm) ............................................................... .. 1 .. ..
1 4625976 Cable (h3 = 6400mm) ............................................................... .. 1 .. ..
1 4633249 Cable (h3 = 6650mm) ............................................................... .. 1 .. ..
1 4633250 Cable (h3 = 6900mm) ............................................................... .. 1 .. ..
1 4633251 Cable (h3 = 7150mm) ............................................................... .. 1 .. ..
1 4633252 Cable (h3 = 7400mm) ............................................................... .. 1 .. ..
1 4633253 Cable (h3 = 7650mm) ............................................................... .. 1 .. ..
1 4633254 Cable (h3 = 7900mm) ............................................................... .. 1 .. ..
1 4633255 Cable (h3 = 8150mm) ............................................................... .. 1 .. ..
1 4633253 Cable (h3 = 7900mm) ............................................................... .. .. 1 ..
1 4633254 Cable (h3 = 8150mm) ............................................................... .. .. 1 ..
1 4633255 Cable (h3 = 8400mm) ............................................................... .. .. 1 ..
1 4633256 Cable (h3 = 8650mm) ............................................................... .. .. 1 ..
1 4633257 Cable (h3 = 8900mm) ............................................................... .. .. 1 ..
1 4633258 Cable (h3 = 9150mm) ............................................................... .. .. 1 ..

©2014 HYSTER COMPANY See Service Manual 9-39


for service procedures.
UNIT CODE D435
EUROPE 01/2014

ELECTRICAL SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4633259 Cable (h3 = 9400mm) ............................................................... .. .. 1 ..
1 4633260 Cable (h3 = 9650mm) ............................................................... .. .. 1 ..
1 4633261 Cable (h3 = 9900mm) ............................................................... .. .. 1 ..
1 4633262 Cable (h3 = 10150mm) ............................................................. .. .. 1 ..
1 4633263 Cable (h3 = 10400mm) ............................................................. .. .. 1 ..
1 4633264 Cable (h3 = 10650mm) ............................................................. .. .. 1 ..
1 4633265 Cable (h3 = 10900mm) ............................................................. .. .. 1 ..
1 4633266 Cable (h3 = 11150mm) ............................................................. .. .. 1 ..
1 4633267 Cable (h3 = 11400mm) ............................................................. .. .. 1 ..
1 4633253 Cable (h3 = 7750mm) ............................................................... .. .. .. 1
1 4633254 Cable (h3 = 8000mm) ............................................................... .. .. .. 1
1 4633255 Cable (h3 = 8250mm) ............................................................... .. .. .. 1
1 4633256 Cable (h3 = 8500mm) ............................................................... .. .. .. 1
1 4633257 Cable (h3 = 8750mm) ............................................................... .. .. .. 1
1 4633258 Cable (h3 = 9000mm) ............................................................... .. .. .. 1
1 4633259 Cable (h3 = 9250mm) ............................................................... .. .. .. 1
1 4633260 Cable (h3 = 9500mm) ............................................................... .. .. .. 1
1 4633261 Cable (h3 = 9750mm) ............................................................... .. .. .. 1
1 4633262 Cable (h3 = 10000mm) ............................................................. .. .. .. 1
1 4633263 Cable (h3 = 10250mm) ............................................................. .. .. .. 1
1 4633264 Cable (h3 = 10500mm) ............................................................. .. .. .. 1
1 4633265 Cable (h3 = 10750mm) ............................................................. .. .. .. 1
1 4633266 Cable (h3 = 11000mm) ............................................................. .. .. .. 1
1 4633267 Cable (h3 = 11250mm) ............................................................. .. .. .. 1
1 4633268 Cable (h3 = 11500mm) ............................................................. .. .. .. 1
1 4633269 Cable (h3 = 11750mm) ............................................................. .. .. .. 1
1 4633270 Cable (h3 = 12000mm) ............................................................. .. .. .. 1
1 4633271 Cable (h3 = 12250mm) ............................................................. .. .. .. 1
1 4633272 Cable (h3 = 12500mm) ............................................................. .. .. .. 1
2 292670 Capscrew .................................................................................. 8 8 8 8
3 4029891 Bracket ...................................................................................... 4 4 4 4
4 4029890 Spring ....................................................................................... 2 2 2 2
5 4029773 Bracket ...................................................................................... 4 4 4 4
6 1527878 Capscrew .................................................................................. 4 4 4 4
7 4029772 Support ..................................................................................... 1 1 1 1
8 1510113 Capscrew .................................................................................. 2 2 2 2
9 1502543 Nut (Flange) .............................................................................. 2 2 2 2
10 1617658 Clamp ....................................................................................... 2 2 2 2
11 4069353 Guide ........................................................................................ 2 2 2 2
12 4029700 Hose Sheave ............................................................................ 2 2 2 2
13 4029863 Spacer ...................................................................................... 1 1 1 1
14 304526 Snap Ring ................................................................................. 1 1 1 1

9-40 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 9-41


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FREE LIFT DAMPENING (FIGURE 9-11)

9-42 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FREE LIFT DAMPENING


ITEM PART NO. DESCRIPTION QTY
1 4089640 Cam .................................................................................................................... 1
2 4063925 Support ............................................................................................................... 1
3 4065489 Screw .................................................................................................................. 4
4 4625609 Sensor ................................................................................................................ 1
5 4625608 Wire Harness (Interface) ..................................................................................... 1
6 2781613 Strap Clamp ........................................................................................................ 6

©2014 HYSTER COMPANY See Service Manual 9-43


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HEIGHT INDICATOR (FIGURE 9-12)


OPTION

9-44 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

HEIGHT INDICATOR
OPTION
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1514429 Nut ............................................................................................ 4 4 4 4
2 4078102 Support ..................................................................................... 1 1 1 1
3 2781613 Strap Clamp .............................................................................. 2 2 2 2
4 1527878 Capscrew .................................................................................. 2 2 2 2
5 4063953 Cam .......................................................................................... 1 1 1 1
6 1540643 Capscrew .................................................................................. 2 2 2 2
7 4063925 Support ..................................................................................... 1 1 1 1
8 4065489 Screw ........................................................................................ 6 6 6 6
9 4625609 Sensor ...................................................................................... 1 1 1 1
10 4078112 Plate .......................................................................................... 1 1 1 1
11 1463912 Nut ............................................................................................ 5 5 5 5
12 4628560 Capscrew .................................................................................. 3 3 3 3
13 4629439 Cable (h3 = 5000mm) ............................................................... 1 .. .. ..
13 4629440 Cable (h3 = 5250mm) ............................................................... 1 .. .. ..
13 4629441 Cable (h3 = 5500mm) ............................................................... 1 .. .. ..
13 4629442 Cable (h3 = 5750mm) ............................................................... 1 .. .. ..
13 4629443 Cable (h3 = 6000mm) ............................................................... 1 .. .. ..
13 4629444 Cable (h3 = 6250mm) ............................................................... 1 .. .. ..
13 4633468 Cable (h3 = 6500mm) ............................................................... 1 .. .. ..
13 4633469 Cable (h3 = 6750mm) ............................................................... 1 .. .. ..
13 4633470 Cable (h3 = 7000mm) ............................................................... 1 .. .. ..
13 4633471 Cable (h3 = 7250mm) ............................................................... 1 .. .. ..
13 4633472 Cable (h3 = 7500mm) ............................................................... 1 .. .. ..
13 4633473 Cable (h3 = 7750mm) ............................................................... 1 .. .. ..
13 4633474 Cable (h3 = 8000mm) ............................................................... 1 .. .. ..
13 4633475 Cable (h3 = 8250mm) ............................................................... 1 .. .. ..
13 4633476 Cable (h3 = 8500mm) ............................................................... 1 .. .. ..
13 4633477 Cable (h3 = 8750mm) ............................................................... 1 .. .. ..
13 4633478 Cable (h3 = 9000mm) ............................................................... 1 .. .. ..
13 4633479 Cable (h3 = 9250mm) ............................................................... 1 .. .. ..
13 4633480 Cable (h3 = 9500mm) ............................................................... 1 .. .. ..
13 4633481 Cable (h3 = 9750mm) ............................................................... 1 .. .. ..
13 4633482 Cable (h3 = 10000mm) ............................................................. 1 .. .. ..
13 4633483 Cable (h3 = 10250mm) ............................................................. 1 .. .. ..
13 4633484 Cable (h3 = 10500mm) ............................................................. 1 .. .. ..
13 4629439 Cable (h3 = 4650mm) ............................................................... .. 1 .. ..
13 4629440 Cable (h3 = 4900mm) ............................................................... .. 1 .. ..
13 4629441 Cable (h3 = 5150mm) ............................................................... .. 1 .. ..
13 4629442 Cable (h3 = 5400mm) ............................................................... .. 1 .. ..
13 4629443 Cable (h3 = 5650mm) ............................................................... .. 1 .. ..
13 4629444 Cable (h3 = 5900mm) ............................................................... .. 1 .. ..
13 4633468 Cable (h3 = 6150mm) ............................................................... .. 1 .. ..
13 4633469 Cable (h3 = 6400mm) ............................................................... .. 1 .. ..

©2014 HYSTER COMPANY See Service Manual 9-45


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HEIGHT INDICATOR
OPTION
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
13 4633470 Cable (h3 = 6650mm) ............................................................... .. 1 .. ..
13 4633471 Cable (h3 = 6900mm) ............................................................... .. 1 .. ..
13 4633472 Cable (h3 = 7150mm) ............................................................... .. 1 .. ..
13 4633473 Cable (h3 = 7400mm) ............................................................... .. 1 .. ..
13 4633474 Cable (h3 = 7650mm) ............................................................... .. 1 .. ..
13 4633475 Cable (h3 = 7900mm) ............................................................... .. 1 .. ..
13 4633476 Cable (h3 = 8150mm) ............................................................... .. 1 .. ..
13 4633474 Cable (h3 = 7900mm) ............................................................... .. .. 1 ..
13 4633475 Cable (h3 = 8150mm) ............................................................... .. .. 1 ..
13 4633476 Cable (h3 = 8400mm) ............................................................... .. .. 1 ..
13 4633477 Cable (h3 = 8650mm) ............................................................... .. .. 1 ..
13 4633478 Cable (h3 = 8900mm) ............................................................... .. .. 1 ..
13 4633479 Cable (h3 = 9150mm) ............................................................... .. .. 1 ..
13 4633480 Cable (h3 = 9400mm) ............................................................... .. .. 1 ..
13 4633481 Cable (h3 = 9650mm) ............................................................... .. .. 1 ..
13 4633482 Cable (h3 = 9900mm) ............................................................... .. .. 1 ..
13 4633483 Cable (h3 = 10150mm) ............................................................. .. .. 1 ..
13 4633484 Cable (h3 = 10400mm) ............................................................. .. .. 1 ..
13 4633485 Cable (h3 = 10650mm) ............................................................. .. .. 1 ..
13 4633486 Cable (h3 = 10900mm) ............................................................. .. .. 1 ..
13 4633487 Cable (h3 = 11150mm) ............................................................. .. .. 1 ..
13 4633488 Cable (h3 = 11400mm) ............................................................. .. .. 1 ..
13 4633474 Cable (h3 = 7750mm) ............................................................... .. .. .. 1
13 4633475 Cable (h3 = 8000mm) ............................................................... .. .. .. 1
13 4633476 Cable (h3 = 8250mm) ............................................................... .. .. .. 1
13 4633477 Cable (h3 = 8500mm) ............................................................... .. .. .. 1
13 4633478 Cable (h3 = 8750mm) ............................................................... .. .. .. 1
13 4633479 Cable (h3 = 9000mm) ............................................................... .. .. .. 1
13 4633480 Cable (h3 = 9250mm) ............................................................... .. .. .. 1
13 4633481 Cable (h3 = 9500mm) ............................................................... .. .. .. 1
13 4633482 Cable (h3 = 9750mm) ............................................................... .. .. .. 1
13 4633483 Cable (h3 = 10000mm) ............................................................. .. .. .. 1
13 4633484 Cable (h3 = 10250mm) ............................................................. .. .. .. 1
13 4633485 Cable (h3 = 10500mm) ............................................................. .. .. .. 1
13 4633486 Cable (h3 = 10750mm) ............................................................. .. .. .. 1
13 4633487 Cable (h3 = 11000mm) ............................................................. .. .. .. 1
13 4633488 Cable (h3 = 11250mm) ............................................................. .. .. .. 1
13 4633489 Cable (h3 = 11500mm) ............................................................. .. .. .. 1
13 4633490 Cable (h3 = 11750mm) ............................................................. .. .. .. 1
13 4633491 Cable (h3 = 12000mm) ............................................................. .. .. .. 1
13 4633492 Cable (h3 = 12250mm) ............................................................. .. .. .. 1
13 4633493 Cable (h3 = 12500mm) ............................................................. .. .. .. 1
14 296157 Capscrew .................................................................................. 1 1 1 1

9-46 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

HEIGHT INDICATOR
OPTION
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
15 4063950 Support ..................................................................................... 1 1 1 1
16 4063951 Spacer ...................................................................................... 1 1 1 1
17 4063952 Sheave ...................................................................................... 1 1 1 1
18 320154 Washer ..................................................................................... 1 1 1 1
19 4051262 Encoder .................................................................................... 2 2 2 2
20 2783577 Clip ............................................................................................ 7 7 7 7
21 1527876 Capscrew .................................................................................. 2 2 2 2

©2014 HYSTER COMPANY See Service Manual 9-47


for service procedures.
UNIT CODE D435
EUROPE 01/2014

COLOUR CAMERA (FIGURE 9-13)


OPTION

9-48 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

COLOUR CAMERA
OPTION

ITEM PART NO. DESCRIPTION QTY


1 4029700 Hose Sheave ...................................................................................................... 2
2 4063993 Cable Assy .......................................................................................................... 1
3 4065755 Camera ............................................................................................................... 1
4 4065757 Cable Assy (In camera) .................................................................................. 1
5 4065756 Guard ............................................................................................................. 1
6 4065768 Guard .................................................................................................................. 1
7 296157 Capscrew ............................................................................................................ 6
8 4029890 Spring ................................................................................................................. 2
9 4065758 Cable Assy (In chain guide) ................................................................................ 1
10 292670 Capscrew ............................................................................................................ 8
11 4029891 Bracket ................................................................................................................ 4

©2014 HYSTER COMPANY See Service Manual 9-49


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MONITOR (FIGURE 9-14)


OPTION

9-50 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

MONITOR
OPTION

ITEM PART NO. DESCRIPTION QTY


1 293774 Capscrew ............................................................................................................ 4
2 4079429 Bracket ................................................................................................................ 1
3 293796 Capscrew ............................................................................................................ 2
4 302399 Nut ...................................................................................................................... 6
5 4065829 Monitor ................................................................................................................ 1
6 2783577 Clip ...................................................................................................................... 2
7 4091220 Clip ...................................................................................................................... 6

©2014 HYSTER COMPANY See Service Manual 9-51


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LABELS (FIGURE 9-15)

ITEM PART NO. DESCRIPTION QTY


1 1529041 Label (Hyster) (76x482mm Yellow) .................................................................... 2
2 2792746 Label (Lifting Hook) ............................................................................................. 1
3 2793761 Label (No Step/No Ride/Pinch Point) ................................................................. 2
4 1494217 Label (Pinch Point) ............................................................................................. 1

9-52 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

10 CYLINDERS
UNIT CODE D435
01/2014 EUROPE

SECTION 10
CYLINDERS

DESCRIPTION PAGE

FREE LIFT CYLINDER ................................................................................................................................... 10-10


MAIN LIFT CYLINDER .................................................................................................................................... 10-2
TROLLEY CYLINDER ..................................................................................................................................... 10-18

©2014 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MAIN LIFT CYLINDER (FIGURE 10-1)

10-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

MAIN LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
4616264 Cylinder Assy (h3 = 5000mm) .................................................. 1 .. .. ..
4623785 Cylinder Assy (h3 = 5250mm) .................................................. 1 .. .. ..
4623786 Cylinder Assy (h3 = 5500mm) .................................................. 1 .. .. ..
4623787 Cylinder Assy (h3 = 5750mm) .................................................. 1 .. .. ..
4623788 Cylinder Assy (h3 = 6000mm) .................................................. 1 .. .. ..
4623789 Cylinder Assy (h3 = 6250mm) .................................................. 1 .. .. ..
4614616 Cylinder Assy (h3 = 6500mm) .................................................. 1 .. .. ..
4623790 Cylinder Assy (h3 = 6750mm) .................................................. 1 .. .. ..
4623791 Cylinder Assy (h3 = 7000mm) .................................................. 1 .. .. ..
4623792 Cylinder Assy (h3 = 7250mm) .................................................. 1 .. .. ..
4623793 Cylinder Assy (h3 = 7500mm) .................................................. 1 .. .. ..
4623794 Cylinder Assy (h3 = 7750mm) .................................................. 1 .. .. ..
4623795 Cylinder Assy (h3 = 8000mm) .................................................. 1 .. .. ..
4617773 Cylinder Assy (h3 = 8250mm) .................................................. 1 .. .. ..
4623796 Cylinder Assy (h3 = 8500mm) .................................................. 1 .. .. ..
4623797 Cylinder Assy (h3 = 8750mm) .................................................. 1 .. .. ..
4623798 Cylinder Assy (h3 = 9000mm) .................................................. 1 .. .. ..
4623799 Cylinder Assy (h3 = 9250mm) .................................................. 1 .. .. ..
4623800 Cylinder Assy (h3 = 9500mm) .................................................. 1 .. .. ..
4623801 Cylinder Assy (h3 = 9750mm) .................................................. 1 .. .. ..
4623802 Cylinder Assy (h3 = 10000mm) ................................................ 1 .. .. ..
4623803 Cylinder Assy (h3 = 10250mm) ................................................ 1 .. .. ..
4616265 Cylinder Assy (h3 = 10500mm) ................................................ 1 .. .. ..
4623837 Cylinder Assy (h3 = 4650mm) .................................................. .. 1 .. ..
4623838 Cylinder Assy (h3 = 4900mm) .................................................. .. 1 .. ..
4623839 Cylinder Assy (h3 = 5150mm) .................................................. .. 1 .. ..
4623840 Cylinder Assy (h3 = 5400mm) .................................................. .. 1 .. ..
4623841 Cylinder Assy (h3 = 5650mm) .................................................. .. 1 .. ..
4617529 Cylinder Assy (h3 = 5900mm) .................................................. .. 1 .. ..
4623842 Cylinder Assy (h3 = 6150mm) .................................................. .. 1 .. ..
4623843 Cylinder Assy (h3 = 6400mm) .................................................. .. 1 .. ..
4614872 Cylinder Assy (h3 = 6650mm) .................................................. .. 1 .. ..
4623844 Cylinder Assy (h3 = 6900mm) .................................................. .. 1 .. ..
4623845 Cylinder Assy (h3 = 7150mm) .................................................. .. 1 .. ..
4623846 Cylinder Assy (h3 = 7400mm) .................................................. .. 1 .. ..
4623847 Cylinder Assy (h3 = 7650mm) .................................................. .. 1 .. ..
4623848 Cylinder Assy (h3 = 7900mm) .................................................. .. 1 .. ..
4614873 Cylinder Assy (h3 = 8150mm) .................................................. .. 1 .. ..
4623804 Cylinder Assy (h3 = 7900mm) .................................................. .. .. 1 ..
4623805 Cylinder Assy (h3 = 8150mm) .................................................. .. .. 1 ..
4623806 Cylinder Assy (h3 = 8400mm) .................................................. .. .. 1 ..
4623807 Cylinder Assy (h3 = 8650mm) .................................................. .. .. 1 ..
4623808 Cylinder Assy (h3 = 8900mm) .................................................. .. .. 1 ..
4623809 Cylinder Assy (h3 = 9150mm) .................................................. .. .. 1 ..

©2014 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MAIN LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
4623810 Cylinder Assy (h3 = 9400mm) .................................................. .. .. 1 ..
4623811 Cylinder Assy (h3 = 9650mm) .................................................. .. .. 1 ..
4623812 Cylinder Assy (h3 = 9900mm) .................................................. .. .. 1 ..
4623813 Cylinder Assy (h3 = 10150mm) ................................................ .. .. 1 ..
4623814 Cylinder Assy (h3 = 10400mm) ................................................ .. .. 1 ..
4623815 Cylinder Assy (h3 = 10650mm) ................................................ .. .. 1 ..
4623816 Cylinder Assy (h3 = 10900mm) ................................................ .. .. 1 ..
4623817 Cylinder Assy (h3 = 11150mm) ................................................ .. .. 1 ..
4614777 Cylinder Assy (h3 = 11400mm) ................................................ .. .. 1 ..
4614870 Cylinder Assy (h3 = 7750mm) .................................................. .. .. .. 1
4623818 Cylinder Assy (h3 = 8000mm) .................................................. .. .. .. 1
4623819 Cylinder Assy (h3 = 8250mm) .................................................. .. .. .. 1
4623820 Cylinder Assy (h3 = 8500mm) .................................................. .. .. .. 1
4623821 Cylinder Assy (h3 = 8750mm) .................................................. .. .. .. 1
4623822 Cylinder Assy (h3 = 9000mm) .................................................. .. .. .. 1
4623823 Cylinder Assy (h3 = 9250mm) .................................................. .. .. .. 1
4623824 Cylinder Assy (h3 = 9500mm) .................................................. .. .. .. 1
4623825 Cylinder Assy (h3 = 9750mm) .................................................. .. .. .. 1
4623826 Cylinder Assy (h3 = 10000mm) ................................................ .. .. .. 1
4623827 Cylinder Assy (h3 = 10250mm) ................................................ .. .. .. 1
4623828 Cylinder Assy (h3 = 10500mm) ................................................ .. .. .. 1
4623829 Cylinder Assy (h3 = 10750mm) ................................................ .. .. .. 1
4623830 Cylinder Assy (h3 = 11000mm) ................................................ .. .. .. 1
4623831 Cylinder Assy (h3 = 11250mm) ................................................ .. .. .. 1
4623832 Cylinder Assy (h3 = 11500mm) ................................................ .. .. .. 1
4623833 Cylinder Assy (h3 = 11750mm) ................................................ .. .. .. 1
4623834 Cylinder Assy (h3 = 12000mm) ................................................ .. .. .. 1
4623835 Cylinder Assy (h3 = 12250mm) ................................................ .. .. .. 1
4614871 Cylinder Assy (h3 = 12500mm) ................................................ .. .. .. 1
1 4072172 Gland .................................................................................... 1 .. .. ..
1 4072356 Gland .................................................................................... .. 1 .. ..
1 4072232 Gland .................................................................................... .. .. 1 ..
1 4072275 Gland .................................................................................... .. .. .. 1
2 4072173 Kit-Screw .............................................................................. 1 1 1 1
3 4072176 Cylinder Rod (h3 = 5000mm) ............................................... 1 .. .. ..
3 4072177 Cylinder Rod (h3 = 5250mm) ............................................... 1 .. .. ..
3 4072178 Cylinder Rod (h3 = 5500mm) ............................................... 1 .. .. ..
3 4072179 Cylinder Rod (h3 = 5750mm) ............................................... 1 .. .. ..
3 4072180 Cylinder Rod (h3 = 6000mm) ............................................... 1 .. .. ..
3 4072181 Cylinder Rod (h3 = 6250mm) ............................................... 1 .. .. ..
3 4072182 Cylinder Rod (h3 = 6500mm) ............................................... 1 .. .. ..
3 4072183 Cylinder Rod (h3 = 6750mm) ............................................... 1 .. .. ..
3 4072184 Cylinder Rod (h3 = 7000mm) ............................................... 1 .. .. ..
3 4072185 Cylinder Rod (h3 = 7250mm) ............................................... 1 .. .. ..

10-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

MAIN LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
3 4072186 Cylinder Rod (h3 = 7500mm) ............................................... 1 .. .. ..
3 4072187 Cylinder Rod (h3 = 7750mm) ............................................... 1 .. .. ..
3 4072188 Cylinder Rod (h3 = 8000mm) ............................................... 1 .. .. ..
3 4072189 Cylinder Rod (h3 = 8250mm) ............................................... 1 .. .. ..
3 4072190 Cylinder Rod (h3 = 8500mm) ............................................... 1 .. .. ..
3 4072191 Cylinder Rod (h3 = 8750mm) ............................................... 1 .. .. ..
3 4072192 Cylinder Rod (h3 = 9000mm) ............................................... 1 .. .. ..
3 4072193 Cylinder Rod (h3 = 9250mm) ............................................... 1 .. .. ..
3 4072194 Cylinder Rod (h3 = 9500mm) ............................................... 1 .. .. ..
3 4072195 Cylinder Rod (h3 = 9750mm) ............................................... 1 .. .. ..
3 4072196 Cylinder Rod (h3 = 10000mm) ............................................. 1 .. .. ..
3 4072197 Cylinder Rod (h3 = 10250mm) ............................................. 1 .. .. ..
3 4072198 Cylinder Rod (h3 = 10500mm) ............................................. 1 .. .. ..
3 4072360 Cylinder Rod (h3 = 4650mm) ............................................... .. 1 .. ..
3 4072361 Cylinder Rod (h3 = 4900mm) ............................................... .. 1 .. ..
3 4072362 Cylinder Rod (h3 = 5150mm) ............................................... .. 1 .. ..
3 4072363 Cylinder Rod (h3 = 5400mm) ............................................... .. 1 .. ..
3 4072364 Cylinder Rod (h3 = 5650mm) ............................................... .. 1 .. ..
3 4072365 Cylinder Rod (h3 = 5900mm) ............................................... .. 1 .. ..
3 4072366 Cylinder Rod (h3 = 6150mm) ............................................... .. 1 .. ..
3 4072367 Cylinder Rod (h3 = 6400mm) ............................................... .. 1 .. ..
3 4072368 Cylinder Rod (h3 = 6650mm) ............................................... .. 1 .. ..
3 4072369 Cylinder Rod (h3 = 6900mm) ............................................... .. 1 .. ..
3 4072370 Cylinder Rod (h3 = 7150mm) ............................................... .. 1 .. ..
3 4072371 Cylinder Rod (h3 = 7400mm) ............................................... .. 1 .. ..
3 4072372 Cylinder Rod (h3 = 7650mm) ............................................... .. 1 .. ..
3 4072373 Cylinder Rod (h3 = 7900mm) ............................................... .. 1 .. ..
3 4072374 Cylinder Rod (h3 = 8150mm) ............................................... .. 1 .. ..
3 4072236 Cylinder Rod (h3 = 7900mm) ............................................... .. .. 1 ..
3 4072237 Cylinder Rod (h3 = 8150mm) ............................................... .. .. 1 ..
3 4072238 Cylinder Rod (h3 = 8400mm) ............................................... .. .. 1 ..
3 4072239 Cylinder Rod (h3 = 8650mm) ............................................... .. .. 1 ..
3 4072240 Cylinder Rod (h3 = 8900mm) ............................................... .. .. 1 ..
3 4072241 Cylinder Rod (h3 = 9150mm) ............................................... .. .. 1 ..
3 4072242 Cylinder Rod (h3 = 9400mm) ............................................... .. .. 1 ..
3 4072243 Cylinder Rod (h3 = 9650mm) ............................................... .. .. 1 ..
3 4072244 Cylinder Rod (h3 = 9900mm) ............................................... .. .. 1 ..
3 4072245 Cylinder Rod (h3 = 10150mm) ............................................. .. .. 1 ..
3 4072246 Cylinder Rod (h3 = 10400mm) ............................................. .. .. 1 ..
3 4072247 Cylinder Rod (h3 = 10650mm) ............................................. .. .. 1 ..
3 4072248 Cylinder Rod (h3 = 10900mm) ............................................. .. .. 1 ..
3 4072249 Cylinder Rod (h3 = 11150mm) ............................................. .. .. 1 ..
3 4072250 Cylinder Rod (h3 = 11400mm) ............................................. .. .. 1 ..
3 4072278 Cylinder Rod (h3 = 7750mm) ............................................... .. .. .. 1

©2014 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MAIN LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
3 4072279 Cylinder Rod (h3 = 8000mm) ............................................... .. .. .. 1
3 4072280 Cylinder Rod (h3 = 8250mm) ............................................... .. .. .. 1
3 4072281 Cylinder Rod (h3 = 8500mm) ............................................... .. .. .. 1
3 4072282 Cylinder Rod (h3 = 8750mm) ............................................... .. .. .. 1
3 4072283 Cylinder Rod (h3 = 9000mm) ............................................... .. .. .. 1
3 4072284 Cylinder Rod (h3 = 9250mm) ............................................... .. .. .. 1
3 4072285 Cylinder Rod (h3 = 9500mm) ............................................... .. .. .. 1
3 4072286 Cylinder Rod (h3 = 9750mm) ............................................... .. .. .. 1
3 4072287 Cylinder Rod (h3 = 10000mm) ............................................. .. .. .. 1
3 4072288 Cylinder Rod (h3 = 10250mm) ............................................. .. .. .. 1
3 4072289 Cylinder Rod (h3 = 10500mm) ............................................. .. .. .. 1
3 4072290 Cylinder Rod (h3 = 10750mm) ............................................. .. .. .. 1
3 4072291 Cylinder Rod (h3 = 11000mm) ............................................. .. .. .. 1
3 4072292 Cylinder Rod (h3 = 11250mm) ............................................. .. .. .. 1
3 4072293 Cylinder Rod (h3 = 11500mm) ............................................. .. .. .. 1
3 4072294 Cylinder Rod (h3 = 11750mm) ............................................. .. .. .. 1
3 4072295 Cylinder Rod (h3 = 12000mm) ............................................. .. .. .. 1
3 4072296 Cylinder Rod (h3 = 12250mm) ............................................. .. .. .. 1
3 4072297 Cylinder Rod (h3 = 12500mm) ............................................. .. .. .. 1
4 4072199 Tube Wldmt-Cylinder (h3 = 5000mm) .................................. 1 .. .. ..
4 4072200 Tube Wldmt-Cylinder (h3 = 5250mm) .................................. 1 .. .. ..
4 4072201 Tube Wldmt-Cylinder (h3 = 5500mm) .................................. 1 .. .. ..
4 4072202 Tube Wldmt-Cylinder (h3 = 5750mm) .................................. 1 .. .. ..
4 4072203 Tube Wldmt-Cylinder (h3 = 6000mm) .................................. 1 .. .. ..
4 4072204 Tube Wldmt-Cylinder (h3 = 6250mm) .................................. 1 .. .. ..
4 4072205 Tube Wldmt-Cylinder (h3 = 6500mm) .................................. 1 .. .. ..
4 4072206 Tube Wldmt-Cylinder (h3 = 6750mm) .................................. 1 .. .. ..
4 4072207 Tube Wldmt-Cylinder (h3 = 7000mm) .................................. 1 .. .. ..
4 4072208 Tube Wldmt-Cylinder (h3 = 7250mm) .................................. 1 .. .. ..
4 4072209 Tube Wldmt-Cylinder (h3 = 7500mm) .................................. 1 .. .. ..
4 4072210 Tube Wldmt-Cylinder (h3 = 7750mm) .................................. 1 .. .. ..
4 4072211 Tube Wldmt-Cylinder (h3 = 8000mm) .................................. 1 .. .. ..
4 4072212 Tube Wldmt-Cylinder (h3 = 8250mm) .................................. 1 .. .. ..
4 4072213 Tube Wldmt-Cylinder (h3 = 8500mm) .................................. 1 .. .. ..
4 4072214 Tube Wldmt-Cylinder (h3 = 8750mm) .................................. 1 .. .. ..
4 4072215 Tube Wldmt-Cylinder (h3 = 9000mm) .................................. 1 .. .. ..
4 4072216 Tube Wldmt-Cylinder (h3 = 9250mm) .................................. 1 .. .. ..
4 4072217 Tube Wldmt-Cylinder (h3 = 9500mm) .................................. 1 .. .. ..
4 4072218 Tube Wldmt-Cylinder (h3 = 9750mm) .................................. 1 .. .. ..
4 4072219 Tube Wldmt-Cylinder (h3 = 10000mm) ................................ 1 .. .. ..
4 4072220 Tube Wldmt-Cylinder (h3 = 10250mm) ................................ 1 .. .. ..
4 4072221 Tube Wldmt-Cylinder (h3 = 10500mm) ................................ 1 .. .. ..
4 4072375 Tube Wldmt-Cylinder (h3 = 4650mm) .................................. .. 1 .. ..
4 4072376 Tube Wldmt-Cylinder (h3 = 4900mm) .................................. .. 1 .. ..

10-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

MAIN LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
4 4072377 Tube Wldmt-Cylinder (h3 = 5150mm) .................................. .. 1 .. ..
4 4072378 Tube Wldmt-Cylinder (h3 = 5400mm) .................................. .. 1 .. ..
4 4072379 Tube Wldmt-Cylinder (h3 = 5650mm) .................................. .. 1 .. ..
4 4072380 Tube Wldmt-Cylinder (h3 = 5900mm) .................................. .. 1 .. ..
4 4072381 Tube Wldmt-Cylinder (h3 = 6150mm) .................................. .. 1 .. ..
4 4072382 Tube Wldmt-Cylinder (h3 = 6400mm) .................................. .. 1 .. ..
4 4072383 Tube Wldmt-Cylinder (h3 = 6650mm) .................................. .. 1 .. ..
4 4072384 Tube Wldmt-Cylinder (h3 = 6900mm) .................................. .. 1 .. ..
4 4072385 Tube Wldmt-Cylinder (h3 = 7150mm) .................................. .. 1 .. ..
4 4072386 Tube Wldmt-Cylinder (h3 = 7400mm) .................................. .. 1 .. ..
4 4072387 Tube Wldmt-Cylinder (h3 = 7650mm) .................................. .. 1 .. ..
4 4072388 Tube Wldmt-Cylinder (h3 = 7900mm) .................................. .. 1 .. ..
4 4072389 Tube Wldmt-Cylinder (h3 = 8150mm) .................................. .. 1 .. ..
4 4072251 Tube Wldmt-Cylinder (h3 = 7900mm) .................................. .. .. 1 ..
4 4072252 Tube Wldmt-Cylinder (h3 = 8150mm) .................................. .. .. 1 ..
4 4072253 Tube Wldmt-Cylinder (h3 = 8400mm) .................................. .. .. 1 ..
4 4072254 Tube Wldmt-Cylinder (h3 = 8650mm) .................................. .. .. 1 ..
4 4072255 Tube Wldmt-Cylinder (h3 = 8900mm) .................................. .. .. 1 ..
4 4072256 Tube Wldmt-Cylinder (h3 = 9150mm) .................................. .. .. 1 ..
4 4072257 Tube Wldmt-Cylinder (h3 = 9400mm) .................................. .. .. 1 ..
4 4072258 Tube Wldmt-Cylinder (h3 = 9650mm) .................................. .. .. 1 ..
4 4072259 Tube Wldmt-Cylinder (h3 = 9900mm) .................................. .. .. 1 ..
4 4072260 Tube Wldmt-Cylinder (h3 = 10150mm) ................................ .. .. 1 ..
4 4072261 Tube Wldmt-Cylinder (h3 = 10400mm) ................................ .. .. 1 ..
4 4072262 Tube Wldmt-Cylinder (h3 = 10650mm) ................................ .. .. 1 ..
4 4072263 Tube Wldmt-Cylinder (h3 = 10900mm) ................................ .. .. 1 ..
4 4072264 Tube Wldmt-Cylinder (h3 = 11150mm) ................................ .. .. 1 ..
4 4072265 Tube Wldmt-Cylinder (h3 = 11400mm) ................................ .. .. 1 ..
4 4072298 Tube Wldmt-Cylinder (h3 = 7750mm) .................................. .. .. .. 1
4 4072299 Tube Wldmt-Cylinder (h3 = 8000mm) .................................. .. .. .. 1
4 4072300 Tube Wldmt-Cylinder (h3 = 8250mm) .................................. .. .. .. 1
4 4072301 Tube Wldmt-Cylinder (h3 = 8500mm) .................................. .. .. .. 1
4 4072302 Tube Wldmt-Cylinder (h3 = 8750mm) .................................. .. .. .. 1
4 4072303 Tube Wldmt-Cylinder (h3 = 9000mm) .................................. .. .. .. 1
4 4072304 Tube Wldmt-Cylinder (h3 = 9250mm) .................................. .. .. .. 1
4 4072305 Tube Wldmt-Cylinder (h3 = 9500mm) .................................. .. .. .. 1
4 4072306 Tube Wldmt-Cylinder (h3 = 9750mm) .................................. .. .. .. 1
4 4072307 Tube Wldmt-Cylinder (h3 = 10000mm) ................................ .. .. .. 1
4 4072308 Tube Wldmt-Cylinder (h3 = 10250mm) ................................ .. .. .. 1
4 4072309 Tube Wldmt-Cylinder (h3 = 10500mm) ................................ .. .. .. 1
4 4072310 Tube Wldmt-Cylinder (h3 = 10750mm) ................................ .. .. .. 1
4 4072311 Tube Wldmt-Cylinder (h3 = 11000mm) ................................ .. .. .. 1
4 4072312 Tube Wldmt-Cylinder (h3 = 11250mm) ................................ .. .. .. 1
4 4072313 Tube Wldmt-Cylinder (h3 = 11500mm) ................................ .. .. .. 1

©2014 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

MAIN LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
4 4072314 Tube Wldmt-Cylinder (h3 = 11750mm) ................................ .. .. .. 1
4 4072315 Tube Wldmt-Cylinder (h3 = 12000mm) ................................ .. .. .. 1
4 4072316 Tube Wldmt-Cylinder (h3 = 12250mm) ................................ .. .. .. 1
4 4072317 Tube Wldmt-Cylinder (h3 = 12500mm) ................................ .. .. .. 1
5 4042449 Valve ..................................................................................... 1 .. 1 ..
5 4042457 Valve ..................................................................................... .. 1 .. 1
6 4072222 Kit-Seal ................................................................................. 1 .. .. ..
6 4072319 Kit-Seal ................................................................................. .. 1 .. ..
6 4072266 Kit-Seal ................................................................................. .. .. 1 ..
6 4072318 Kit-Seal ................................................................................. .. .. .. 1
7 a. . . . . O-ring ............................................................................... 1 1 1 1
8 a. . . . . Rod seal ........................................................................... 1 1 1 1
9 a. . . . . Rod wiper ......................................................................... 1 1 1 1

FOOTNOTES:
a NOT SERVICED SEPARATELY

10-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FREE LIFT CYLINDER (FIGURE 10-2)

10-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FREE LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
4613522 Cylinder Assy (h3 = 5000mm) .................................................. 1 .. .. ..
4624035 Cylinder Assy (h3 = 5250mm) .................................................. 1 .. .. ..
4624036 Cylinder Assy (h3 = 5500mm) .................................................. 1 .. .. ..
4624037 Cylinder Assy (h3 = 5750mm) .................................................. 1 .. .. ..
4624038 Cylinder Assy (h3 = 6000mm) .................................................. 1 .. .. ..
4624039 Cylinder Assy (h3 = 6250mm) .................................................. 1 .. .. ..
4617527 Cylinder Assy (h3 = 6500mm) .................................................. 1 .. .. ..
4624040 Cylinder Assy (h3 = 6750mm) .................................................. 1 .. .. ..
4624041 Cylinder Assy (h3 = 7000mm) .................................................. 1 .. .. ..
4624042 Cylinder Assy (h3 = 7250mm) .................................................. 1 .. .. ..
4624043 Cylinder Assy (h3 = 7500mm) .................................................. 1 .. .. ..
4624044 Cylinder Assy (h3 = 7750mm) .................................................. 1 .. .. ..
4624045 Cylinder Assy (h3 = 8000mm) .................................................. 1 .. .. ..
4617774 Cylinder Assy (h3 = 8250mm) .................................................. 1 .. .. ..
4624046 Cylinder Assy (h3 = 8500mm) .................................................. 1 .. .. ..
4624047 Cylinder Assy (h3 = 8750mm) .................................................. 1 .. .. ..
4624048 Cylinder Assy (h3 = 9000mm) .................................................. 1 .. .. ..
4624049 Cylinder Assy (h3 = 9250mm) .................................................. 1 .. .. ..
4624050 Cylinder Assy (h3 = 9500mm) .................................................. 1 .. .. ..
4624051 Cylinder Assy (h3 = 9750mm) .................................................. 1 .. .. ..
4624052 Cylinder Assy (h3 = 10000mm) ................................................ 1 .. .. ..
4624053 Cylinder Assy (h3 = 10250mm) ................................................ 1 .. .. ..
4613523 Cylinder Assy (h3 = 10500mm) ................................................ 1 .. .. ..
4624054 Cylinder Assy (h3 = 4650mm) .................................................. .. 1 .. ..
4624055 Cylinder Assy (h3 = 4900mm) .................................................. .. 1 .. ..
4624056 Cylinder Assy (h3 = 5150mm) .................................................. .. 1 .. ..
4624057 Cylinder Assy (h3 = 5400mm) .................................................. .. 1 .. ..
4624058 Cylinder Assy (h3 = 5650mm) .................................................. .. 1 .. ..
4617531 Cylinder Assy (h3 = 5900mm) .................................................. .. 1 .. ..
4624059 Cylinder Assy (h3 = 6150mm) .................................................. .. 1 .. ..
4624060 Cylinder Assy (h3 = 6400mm) .................................................. .. 1 .. ..
4613959 Cylinder Assy (h3 = 6650mm) .................................................. .. 1 .. ..
4624061 Cylinder Assy (h3 = 6900mm) .................................................. .. 1 .. ..
4624062 Cylinder Assy (h3 = 7150mm) .................................................. .. 1 .. ..
4624063 Cylinder Assy (h3 = 7400mm) .................................................. .. 1 .. ..
4624064 Cylinder Assy (h3 = 7650mm) .................................................. .. 1 .. ..
4624065 Cylinder Assy (h3 = 7900mm) .................................................. .. 1 .. ..
4613960 Cylinder Assy (h3 = 8150mm) .................................................. .. 1 .. ..
4624066 Cylinder Assy (h3 = 7900mm) .................................................. .. .. 1 ..
4624067 Cylinder Assy (h3 = 8150mm) .................................................. .. .. 1 ..
4624068 Cylinder Assy (h3 = 8400mm) .................................................. .. .. 1 ..
4624069 Cylinder Assy (h3 = 8650mm) .................................................. .. .. 1 ..
4624070 Cylinder Assy (h3 = 8900mm) .................................................. .. .. 1 ..
4624071 Cylinder Assy (h3 = 9150mm) .................................................. .. .. 1 ..

©2014 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FREE LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
4624072 Cylinder Assy (h3 = 9400mm) .................................................. .. .. 1 ..
4624073 Cylinder Assy (h3 = 9650mm) .................................................. .. .. 1 ..
4624074 Cylinder Assy (h3 = 9900mm) .................................................. .. .. 1 ..
4624075 Cylinder Assy (h3 = 10150mm) ................................................ .. .. 1 ..
4624076 Cylinder Assy (h3 = 10400mm) ................................................ .. .. 1 ..
4624077 Cylinder Assy (h3 = 10650mm) ................................................ .. .. 1 ..
4624078 Cylinder Assy (h3 = 10900mm) ................................................ .. .. 1 ..
4624079 Cylinder Assy (h3 = 11150mm) ................................................ .. .. 1 ..
4613827 Cylinder Assy (h3 = 11400mm) ................................................ .. .. 1 ..
4613868 Cylinder Assy (h3 = 7750mm) .................................................. .. .. .. 1
4624080 Cylinder Assy (h3 = 8000mm) .................................................. .. .. .. 1
4624081 Cylinder Assy (h3 = 8250mm) .................................................. .. .. .. 1
4624082 Cylinder Assy (h3 = 8500mm) .................................................. .. .. .. 1
4624083 Cylinder Assy (h3 = 8750mm) .................................................. .. .. .. 1
4624084 Cylinder Assy (h3 = 9000mm) .................................................. .. .. .. 1
4624085 Cylinder Assy (h3 = 9250mm) .................................................. .. .. .. 1
4624086 Cylinder Assy (h3 = 9500mm) .................................................. .. .. .. 1
4624087 Cylinder Assy (h3 = 9750mm) .................................................. .. .. .. 1
4624088 Cylinder Assy (h3 = 10000mm) ................................................ .. .. .. 1
4624089 Cylinder Assy (h3 = 10250mm) ................................................ .. .. .. 1
4624090 Cylinder Assy (h3 = 10500mm) ................................................ .. .. .. 1
4624091 Cylinder Assy (h3 = 10750mm) ................................................ .. .. .. 1
4624092 Cylinder Assy (h3 = 11000mm) ................................................ .. .. .. 1
4624093 Cylinder Assy (h3 = 11250mm) ................................................ .. .. .. 1
4624094 Cylinder Assy (h3 = 11500mm) ................................................ .. .. .. 1
4624095 Cylinder Assy (h3 = 11750mm) ................................................ .. .. .. 1
4624096 Cylinder Assy (h3 = 12000mm) ................................................ .. .. .. 1
4624097 Cylinder Assy (h3 = 12250mm) ................................................ .. .. .. 1
4613869 Cylinder Assy (h3 = 12500mm) ................................................ .. .. .. 1
1 4072622 Retainer ................................................................................ 1 .. .. ..
1 4072846 Retainer ................................................................................ .. 1 .. ..
1 4072728 Retainer ................................................................................ .. .. 1 ..
1 4072771 Retainer ................................................................................ .. .. .. 1
2 4072627 Rod (h3 = 5000mm) ............................................................. 1 .. .. ..
2 4072628 Rod (h3 = 5250mm) ............................................................. 1 .. .. ..
2 4072629 Rod (h3 = 5500mm) ............................................................. 1 .. .. ..
2 4072630 Rod (h3 = 5750mm) ............................................................. 1 .. .. ..
2 4072631 Rod (h3 = 6000mm) ............................................................. 1 .. .. ..
2 4072632 Rod (h3 = 6250mm) ............................................................. 1 .. .. ..
2 4072633 Rod (h3 = 6500mm) ............................................................. 1 .. .. ..
2 4072634 Rod (h3 = 6750mm) ............................................................. 1 .. .. ..
2 4072635 Rod (h3 = 7000mm) ............................................................. 1 .. .. ..
2 4072636 Rod (h3 = 7250mm) ............................................................. 1 .. .. ..
2 4072637 Rod (h3 = 7500mm) ............................................................. 1 .. .. ..

10-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FREE LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
2 4072638 Rod (h3 = 7750mm) ............................................................. 1 .. .. ..
2 4072639 Rod (h3 = 8000mm) ............................................................. 1 .. .. ..
2 4072640 Rod (h3 = 8250mm) ............................................................. 1 .. .. ..
2 4072641 Rod (h3 = 8500mm) ............................................................. 1 .. .. ..
2 4072642 Rod (h3 = 8750mm) ............................................................. 1 .. .. ..
2 4072643 Rod (h3 = 9000mm) ............................................................. 1 .. .. ..
2 4072644 Rod (h3 = 9250mm) ............................................................. 1 .. .. ..
2 4072645 Rod (h3 = 9500mm) ............................................................. 1 .. .. ..
2 4072646 Rod (h3 = 9750mm) ............................................................. 1 .. .. ..
2 4072647 Rod (h3 = 10000mm) ........................................................... 1 .. .. ..
2 4072648 Rod (h3 = 10250mm) ........................................................... 1 .. .. ..
2 4072649 Rod (h3 = 10500mm) ........................................................... 1 .. .. ..
2 4072852 Rod (h3 = 4650mm) ............................................................. .. 1 .. ..
2 4072853 Rod (h3 = 4900mm) ............................................................. .. 1 .. ..
2 4072854 Rod (h3 = 5150mm) ............................................................. .. 1 .. ..
2 4072855 Rod (h3 = 5400mm) ............................................................. .. 1 .. ..
2 4072856 Rod (h3 = 5650mm) ............................................................. .. 1 .. ..
2 4072857 Rod (h3 = 5900mm) ............................................................. .. 1 .. ..
2 4072858 Rod (h3 = 6150mm) ............................................................. .. 1 .. ..
2 4072859 Rod (h3 = 6400mm) ............................................................. .. 1 .. ..
2 4072860 Rod (h3 = 6650mm) ............................................................. .. 1 .. ..
2 4072861 Rod (h3 = 6900mm) ............................................................. .. 1 .. ..
2 4072862 Rod (h3 = 7150mm) ............................................................. .. 1 .. ..
2 4072863 Rod (h3 = 7400mm) ............................................................. .. 1 .. ..
2 4072864 Rod (h3 = 7650mm) ............................................................. .. 1 .. ..
2 4072865 Rod (h3 = 7900mm) ............................................................. .. 1 .. ..
2 4072866 Rod (h3 = 8150mm) ............................................................. .. 1 .. ..
2 4072733 Rod (h3 = 7900mm) ............................................................. .. .. 1 ..
2 4072734 Rod (h3 = 8150mm) ............................................................. .. .. 1 ..
2 4072735 Rod (h3 = 8400mm) ............................................................. .. .. 1 ..
2 4072736 Rod (h3 = 8650mm) ............................................................. .. .. 1 ..
2 4072737 Rod (h3 = 8900mm) ............................................................. .. .. 1 ..
2 4072738 Rod (h3 = 9150mm) ............................................................. .. .. 1 ..
2 4072739 Rod (h3 = 9400mm) ............................................................. .. .. 1 ..
2 4072740 Rod (h3 = 9650mm) ............................................................. .. .. 1 ..
2 4072741 Rod (h3 = 9900mm) ............................................................. .. .. 1 ..
2 4072742 Rod (h3 = 10150mm) ........................................................... .. .. 1 ..
2 4072743 Rod (h3 = 10400mm) ........................................................... .. .. 1 ..
2 4072744 Rod (h3 = 10650mm) ........................................................... .. .. 1 ..
2 4072745 Rod (h3 = 10900mm) ........................................................... .. .. 1 ..
2 4072746 Rod (h3 = 11150mm) ........................................................... .. .. 1 ..
2 4072747 Rod (h3 = 11400mm) ........................................................... .. .. 1 ..
2 4072774 Rod (h3 = 7750mm) ............................................................. .. .. .. 1
2 4072775 Rod (h3 = 8000mm) ............................................................. .. .. .. 1

©2014 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FREE LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
2 4072776 Rod (h3 = 8250mm) ............................................................. .. .. .. 1
2 4072777 Rod (h3 = 8500mm) ............................................................. .. .. .. 1
2 4072778 Rod (h3 = 8750mm) ............................................................. .. .. .. 1
2 4072779 Rod (h3 = 9000mm) ............................................................. .. .. .. 1
2 4072780 Rod (h3 = 9250mm) ............................................................. .. .. .. 1
2 4072781 Rod (h3 = 9500mm) ............................................................. .. .. .. 1
2 4072782 Rod (h3 = 9750mm) ............................................................. .. .. .. 1
2 4072783 Rod (h3 = 10000mm) ........................................................... .. .. .. 1
2 4072784 Rod (h3 = 10250mm) ........................................................... .. .. .. 1
2 4072785 Rod (h3 = 10500mm) ........................................................... .. .. .. 1
2 4072786 Rod (h3 = 10750mm) ........................................................... .. .. .. 1
2 4072787 Rod (h3 = 11000mm) ........................................................... .. .. .. 1
2 4072788 Rod (h3 = 11250mm) ........................................................... .. .. .. 1
2 4072789 Rod (h3 = 11500mm) ........................................................... .. .. .. 1
2 4072790 Rod (h3 = 11750mm) ........................................................... .. .. .. 1
2 4072791 Rod (h3 = 12000mm) ........................................................... .. .. .. 1
2 4072792 Rod (h3 = 12250mm) ........................................................... .. .. .. 1
2 4072793 Rod (h3 = 12500mm) ........................................................... .. .. .. 1
3 4072671 O-Ring .................................................................................. 1 1 1 1
4 4072672 Washer ................................................................................. 1 1 1 1
5 4072674 Tube Wldmt-Cylinder (h3 = 5000mm) .................................. 1 .. .. ..
5 4072675 Tube Wldmt-Cylinder (h3 = 5250mm) .................................. 1 .. .. ..
5 4072676 Tube Wldmt-Cylinder (h3 = 5500mm) .................................. 1 .. .. ..
5 4072677 Tube Wldmt-Cylinder (h3 = 5750mm) .................................. 1 .. .. ..
5 4072678 Tube Wldmt-Cylinder (h3 = 6000mm) .................................. 1 .. .. ..
5 4072679 Tube Wldmt-Cylinder (h3 = 6250mm) .................................. 1 .. .. ..
5 4072680 Tube Wldmt-Cylinder (h3 = 6500mm) .................................. 1 .. .. ..
5 4072681 Tube Wldmt-Cylinder (h3 = 6750mm) .................................. 1 .. .. ..
5 4072682 Tube Wldmt-Cylinder (h3 = 7000mm) .................................. 1 .. .. ..
5 4072683 Tube Wldmt-Cylinder (h3 = 7250mm) .................................. 1 .. .. ..
5 4072684 Tube Wldmt-Cylinder (h3 = 7500mm) .................................. 1 .. .. ..
5 4072685 Tube Wldmt-Cylinder (h3 = 7750mm) .................................. 1 .. .. ..
5 4072686 Tube Wldmt-Cylinder (h3 = 8000mm) .................................. 1 .. .. ..
5 4072687 Tube Wldmt-Cylinder (h3 = 8250mm) .................................. 1 .. .. ..
5 4072688 Tube Wldmt-Cylinder (h3 = 8500mm) .................................. 1 .. .. ..
5 4072689 Tube Wldmt-Cylinder (h3 = 8750mm) .................................. 1 .. .. ..
5 4072690 Tube Wldmt-Cylinder (h3 = 9000mm) .................................. 1 .. .. ..
5 4072691 Tube Wldmt-Cylinder (h3 = 9250mm) .................................. 1 .. .. ..
5 4072692 Tube Wldmt-Cylinder (h3 = 9500mm) .................................. 1 .. .. ..
5 4072693 Tube Wldmt-Cylinder (h3 = 9750mm) .................................. 1 .. .. ..
5 4072694 Tube Wldmt-Cylinder (h3 = 10000mm) ................................ 1 .. .. ..
5 4072695 Tube Wldmt-Cylinder (h3 = 10250mm) ................................ 1 .. .. ..
5 4072696 Tube Wldmt-Cylinder (h3 = 10500mm) ................................ 1 .. .. ..
5 4072876 Tube Wldmt-Cylinder (h3 = 4650mm) .................................. .. 1 .. ..

10-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FREE LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
5 4072877 Tube Wldmt-Cylinder (h3 = 4900mm) .................................. .. 1 .. ..
5 4072878 Tube Wldmt-Cylinder (h3 = 5150mm) .................................. .. 1 .. ..
5 4072879 Tube Wldmt-Cylinder (h3 = 5400mm) .................................. .. 1 .. ..
5 4072881 Tube Wldmt-Cylinder (h3 = 5900mm) .................................. .. 1 .. ..
5 4072880 Tube Wldmt-Cylinder (h3 = 5650mm) .................................. .. 1 .. ..
5 4072882 Tube Wldmt-Cylinder (h3 = 6150mm) .................................. .. 1 .. ..
5 4072883 Tube Wldmt-Cylinder (h3 = 6400mm) .................................. .. 1 .. ..
5 4072884 Tube Wldmt-Cylinder (h3 = 6650mm) .................................. .. 1 .. ..
5 4072885 Tube Wldmt-Cylinder (h3 = 6900mm) .................................. .. 1 .. ..
5 4072886 Tube Wldmt-Cylinder (h3 = 7150mm) .................................. .. 1 .. ..
5 4072887 Tube Wldmt-Cylinder (h3 = 7400mm) .................................. .. 1 .. ..
5 4072888 Tube Wldmt-Cylinder (h3 = 7650mm) .................................. .. 1 .. ..
5 4072889 Tube Wldmt-Cylinder (h3 = 7900mm) .................................. .. 1 .. ..
5 4072890 Tube Wldmt-Cylinder (h3 = 8150mm) .................................. .. 1 .. ..
5 4072752 Tube Wldmt-Cylinder (h3 = 7900mm) .................................. .. .. 1 ..
5 4072753 Tube Wldmt-Cylinder (h3 = 8150mm) .................................. .. .. 1 ..
5 4072754 Tube Wldmt-Cylinder (h3 = 8400mm) .................................. .. .. 1 ..
5 4072755 Tube Wldmt-Cylinder (h3 = 8650mm) .................................. .. .. 1 ..
5 4072756 Tube Wldmt-Cylinder (h3 = 8900mm) .................................. .. .. 1 ..
5 4072757 Tube Wldmt-Cylinder (h3 = 9150mm) .................................. .. .. 1 ..
5 4072758 Tube Wldmt-Cylinder (h3 = 9400mm) .................................. .. .. 1 ..
5 4072759 Tube Wldmt-Cylinder (h3 = 9650mm) .................................. .. .. 1 ..
5 4072760 Tube Wldmt-Cylinder (h3 = 9900mm) .................................. .. .. 1 ..
5 4072761 Tube Wldmt-Cylinder (h3 = 10150mm) ................................ .. .. 1 ..
5 4072762 Tube Wldmt-Cylinder (h3 = 10400mm) ................................ .. .. 1 ..
5 4072763 Tube Wldmt-Cylinder (h3 = 10650mm) ................................ .. .. 1 ..
5 4072764 Tube Wldmt-Cylinder (h3 = 10900mm) ................................ .. .. 1 ..
5 4072765 Tube Wldmt-Cylinder (h3 = 11150mm) ................................ .. .. 1 ..
5 4072766 Tube Wldmt-Cylinder (h3 = 11400mm) ................................ .. .. 1 ..
5 4072800 Tube Wldmt-Cylinder (h3 = 7750mm) .................................. .. .. .. 1
5 4072801 Tube Wldmt-Cylinder (h3 = 8000mm) .................................. .. .. .. 1
5 4072802 Tube Wldmt-Cylinder (h3 = 8250mm) .................................. .. .. .. 1
5 4072803 Tube Wldmt-Cylinder (h3 = 8500mm) .................................. .. .. .. 1
5 4072804 Tube Wldmt-Cylinder (h3 = 8750mm) .................................. .. .. .. 1
5 4072805 Tube Wldmt-Cylinder (h3 = 9000mm) .................................. .. .. .. 1
5 4072806 Tube Wldmt-Cylinder (h3 = 9250mm) .................................. .. .. .. 1
5 4072807 Tube Wldmt-Cylinder (h3 = 9500mm) .................................. .. .. .. 1
5 4072808 Tube Wldmt-Cylinder (h3 = 9750mm) .................................. .. .. .. 1
5 4072809 Tube Wldmt-Cylinder (h3 = 10000mm) ................................ .. .. .. 1
5 4072810 Tube Wldmt-Cylinder (h3 = 10250mm) ................................ .. .. .. 1
5 4072811 Tube Wldmt-Cylinder (h3 = 10500mm) ................................ .. .. .. 1
5 4072812 Tube Wldmt-Cylinder (h3 = 10750mm) ................................ .. .. .. 1
5 4072813 Tube Wldmt-Cylinder (h3 = 11000mm) ................................ .. .. .. 1
5 4072814 Tube Wldmt-Cylinder (h3 = 11250mm) ................................ .. .. .. 1

©2014 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FREE LIFT CYLINDER


KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
5 4072815 Tube Wldmt-Cylinder (h3 = 11500mm) ................................ .. .. .. 1
5 4072816 Tube Wldmt-Cylinder (h3 = 11750mm) ................................ .. .. .. 1
5 4072817 Tube Wldmt-Cylinder (h3 = 12000mm) ................................ .. .. .. 1
5 4072818 Tube Wldmt-Cylinder (h3 = 12250mm) ................................ .. .. .. 1
5 4072819 Tube Wldmt-Cylinder (h3 = 12500mm) ................................ .. .. .. 1
6 4028447 Valve ..................................................................................... 1 .. .. ..
6 4042458 Valve ..................................................................................... .. 1 .. ..
6 4042456 Valve ..................................................................................... .. .. 1 ..
6 2797904 Flow Control Valve ............................................................... .. .. .. 1
7 4072698 Plug ...................................................................................... 1 .. 1 1
7 4072892 Plug ...................................................................................... .. 1 .. ..
8 4072699 Kit-Service ............................................................................ 1 .. .. ..
8 4072893 Kit-Service ............................................................................ .. 1 .. ..
8 4072768 Kit-Service ............................................................................ .. .. 1 ..
8 4072821 Kit-Service ............................................................................ .. .. .. 1
9 a. . . . . Wiper ................................................................................ 1 1 1 1
10 a. . . . . Rod seal ........................................................................... 1 1 1 1
11 a. . . . . Back-up ring ..................................................................... 1 1 1 1
12 a. . . . . O-ring ............................................................................... 1 1 1 1
13 a. . . . . Piston seal ........................................................................ 1 1 1 1
14 a. . . . . Nylon ring ......................................................................... 2 2 2 2
15 a. . . . . Wear ring .......................................................................... 1 1 1 1
16 a. . . . . Check valve ...................................................................... 1 1 1 1
17 a. . . . . Circlip ............................................................................... 1 1 1 1
18 4101284 Spacer .................................................................................. .. .. .. 1

FOOTNOTES:
a NOT SERVICED SEPARATELY

10-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 10-17


for service procedures.
UNIT CODE D435
EUROPE 01/2014

TROLLEY CYLINDER (FIGURE 10-3)

10-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

TROLLEY CYLINDER
KEY:
A: Models R1.4 - R1.6 - R1.6N
B: Models R1.6HD - R2.0 - R2.0HD - R2.5
QTY
ITEM PART NO. DESCRIPTION A B
4614602 Cylinder Assy ............................................................................................. 1 ..
4614603 Cylinder Assy ............................................................................................. .. 1
1 4072171 Grease ................................................................................................... 2 2
2 4072174 Tube Wldmt-Cylinder ............................................................................. 1 ..
2 4072175 Tube Wldmt-Cylinder ............................................................................. .. 1
3 4072231 Nut ......................................................................................................... 1 1
4 4072234 Piston ..................................................................................................... 1 1
5 4072235 Gland ..................................................................................................... 1 1
6 4072274 Rod ........................................................................................................ 1 ..
6 4072277 Rod ........................................................................................................ .. 1
7 2048667 Ring ....................................................................................................... 1 1
8 2048666 Bearing .................................................................................................. 1 1
9 4072355 Kit-Seal .................................................................................................. 1 1
10 a. . . . . Rod wiper .......................................................................................... 1 1
11 a. . . . . Rod seal ............................................................................................ 1 1
12 a. . . . . Sealing ring ....................................................................................... 1 1
13 a. . . . . Sealing ring ....................................................................................... 1 1
14 a. . . . . Piston seal ......................................................................................... 1 1

FOOTNOTES:
a NOT SERVICED SEPARATELY

©2014 HYSTER COMPANY See Service Manual 10-19


for service procedures.
UNIT CODE D435
EUROPE 01/2014

NOTES

10-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

11 CARRIAGE
UNIT CODE D435
01/2014 EUROPE

SECTION 11
CARRIAGE

DESCRIPTION PAGE

CONTROL CARD
OPTION ....................................................................................................................................................... 11-16
FORK SIDE SAFETY RETAINERS
ONLY WITHOUT LOAD BACKREST .......................................................................................................... 11-15
FORKS ............................................................................................................................................................ 11-12
LASER FORKS POSITIONING
OPTION ....................................................................................................................................................... 11-18
LOAD BACKREST
ONLY WITHOUT FORK SIDE SAFETY RETAINERS ................................................................................ 11-14
PRESENCE PALLET
OPTION ....................................................................................................................................................... 11-20
SIDESHIFT AUTO CENTERING
OPTION ....................................................................................................................................................... 11-22
SIDESHIFT CARRIAGE .................................................................................................................................. 11-2
WITH 4TH WAY .......................................................................................................................................... 11-8
TILT AUTO SETTING
OPTION ....................................................................................................................................................... 11-24

©2014 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

SIDESHIFT CARRIAGE (FIGURE 11-1)

11-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

SIDESHIFT CARRIAGE
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
C: Model R1.6N
QTY
ITEM PART NO. DESCRIPTION A B C
1 296193 Capscrew .......................................................................................... 16 16 16
2 4062777 Load Roller ........................................................................................ 4 4 4
3 4055879 Shim .................................................................................................. 4 4 4
4 4055880 Shim .................................................................................................. 4 4 4
5 4055881 Shim .................................................................................................. 4 4 4
6 4062776 Load Roller ........................................................................................ 4 4 4
7 4060080 Pin ..................................................................................................... 4 4 4
8 4029780 Carriage Wldmt (FFigure 11-2)........................................................ 1 .. ..
8 a 4062092 Carriage Wldmt (FFigure 11-3)........................................................ 1 .. ..
8 4062094 Carriage Wldmt (FFigure 11-2)........................................................ .. .. 1
8 a 4062095 Carriage Wldmt (FFigure 11-3)........................................................ .. .. 1
8 4029783 Carriage Wldmt (FFigure 11-2)........................................................ .. 1 ..
8 a 4062093 Carriage Wldmt (FFigure 11-3)........................................................ .. 1 ..

FOOTNOTES:
a Sideshift carriage with 4th way

©2014 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

SIDESHIFT CARRIAGE (FIGURE 11-2)

11-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

SIDESHIFT CARRIAGE
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
C: Model R1.6N
QTY
ITEM PART NO. DESCRIPTION A B C
4029780 Carriage Wldmt ................................................................................. 1 .. ..
4029783 Carriage Wldmt ................................................................................. .. 1 ..
4062094 Carriage Wldmt ................................................................................. .. .. 1
1 4103756 Kit-Seal .......................................................................................... 1 1 1
2 a. . . . . Scraper ..................................................................................... 2 2 2
3 a. . . . . Seal ........................................................................................... 4 4 4
4 a. . . . . Seal ........................................................................................... 2 2 2
5 4072468 Rod ................................................................................................ 2 2 ..
5 4072507 Rod ................................................................................................ .. .. 2
6 4072469 Pad ................................................................................................ 3 3 3
7 4072470 Frame ............................................................................................ 1 .. 1
7 4072508 Frame ............................................................................................ .. 1 ..
8 4072471 Pipe ............................................................................................... 1 1 1
9 4072472 Fitting ............................................................................................ 1 1 1
10 4072473 Fitting ............................................................................................ 2 2 2
11 4072474 Fitting ............................................................................................ 2 2 2
12 4072475 Pipe ............................................................................................... 1 1 1
13 4072476 Washer .......................................................................................... 2 2 2
14 4072477 Screw ............................................................................................ 4 4 4
15 4072478 Cap ................................................................................................ 2 2 2
16 4072479 Block ............................................................................................. 1 1 1
17 4072480 Seal ............................................................................................... 4 4 4
18 4072481 Selector ......................................................................................... 1 1 1
19 4072482 Valve ............................................................................................. 1 1 1
20 4072483 Cylinder ......................................................................................... 2 2 2
21 4072484 Plug ........................................................................................... 1 1 1
22 4072485 Tube Wldmt-Cylinder ................................................................ 1 1 1
23 4072486 Piston And Rod ......................................................................... 1 1 1
24 4072487 Kit-Seal ..................................................................................... 1 1 1
25 a. . . . . Seal ...................................................................................... 1 1 1
26 a. . . . . Seal ...................................................................................... 1 1 1
27 a. . . . . Ring guide ............................................................................ 1 1 1
28 a. . . . . Scraper ................................................................................. 1 1 1
29 a. . . . . Seal ...................................................................................... 1 1 1
30 4072488 Block ............................................................................................. 1 1 1
31 4072489 Screw ............................................................................................ 2 2 2
32 4072490 Pipe ............................................................................................... 1 1 1
33 4072491 Fitting ............................................................................................ 5 5 5
34 4072492 Pipe ............................................................................................... 1 1 1
35 4072493 Screw ............................................................................................ 3 3 3
36 4072494 Fitting ............................................................................................ 1 1 1
37 4072495 Pipe ............................................................................................... 1 1 1
38 4072496 Pipe ............................................................................................... 1 1 1
39 4072497 Snap Ring ..................................................................................... 2 2 2
40 4072498 Screw ............................................................................................ 4 4 4

©2014 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

SIDESHIFT CARRIAGE
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
C: Model R1.6N
QTY
ITEM PART NO. DESCRIPTION A B C
41 30161 Bearing Cone ................................................................................ 4 4 4
42 4072499 Bracket .......................................................................................... 1 1 1
43 4072500 Washer .......................................................................................... 2 2 2
44 4072501 Screw ............................................................................................ 8 8 8
45 4072502 Plate .............................................................................................. 1 1 1
46 4072503 Screw ............................................................................................ 3 3 3
47 4072504 Pad ................................................................................................ 3 3 3
48 4072505 Block ............................................................................................. 1 1 1
49 16041 Grease Fitting ................................................................................ 3 3 3
50 4072506 Frame ............................................................................................ 1 1 1

FOOTNOTES:
a NOT SERVICED SEPARATELY

11-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

SIDESHIFT CARRIAGE (FIGURE 11-3)


WITH 4TH WAY

11-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

SIDESHIFT CARRIAGE
WITH 4TH WAY
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
C: Model R1.6N
QTY
ITEM PART NO. DESCRIPTION A B C
4062092 Carriage Wldmt ................................................................................. 1 .. ..
4062093 Carriage Wldmt ................................................................................. .. 1 ..
4062095 Carriage Wldmt ................................................................................. .. .. 1
1 4103756 Kit-Seal .......................................................................................... 1 1 1
2 a. . . . . Scraper ..................................................................................... 2 2 2
3 a. . . . . Seal ........................................................................................... 4 4 4
4 a. . . . . Seal ........................................................................................... 2 2 2
5 4072468 Rod ................................................................................................ 2 2 ..
5 4072507 Rod ................................................................................................ .. .. 2
6 4072469 Pad ................................................................................................ 3 3 3
7 4072470 Frame ............................................................................................ 1 .. 1
7 4072508 Frame ............................................................................................ .. 1 ..
8 4072471 Pipe ............................................................................................... 1 1 1
9 4072472 Fitting ............................................................................................ 1 1 1
10 4072473 Fitting ............................................................................................ 2 2 2
11 4072474 Fitting ............................................................................................ 2 2 2
12 4072475 Pipe ............................................................................................... 1 1 1
13 4072476 Washer .......................................................................................... 2 2 2
14 4072509 Screw ............................................................................................ 4 4 4
15 4072478 Cap ................................................................................................ 4 4 4
16 4072479 Block ............................................................................................. 1 1 1
17 4072480 Seal ............................................................................................... 6 6 6
18 4072481 Selector ......................................................................................... 2 2 2
19 4072482 Valve ............................................................................................. 1 1 1
20 4072483 Cylinder ......................................................................................... 2 2 2
21 4072484 Plug ........................................................................................... 1 1 1
22 4072485 Tube Wldmt-Cylinder ................................................................ 1 1 1
23 4072486 Piston And Rod ......................................................................... 1 1 1
24 4072487 Kit-Seal ..................................................................................... 1 1 1
25 a. . . . . Seal ...................................................................................... 1 1 1
26 a. . . . . Seal ...................................................................................... 1 1 1
27 a. . . . . Ring guide ............................................................................ 1 1 1
28 a. . . . . Scraper ................................................................................. 1 1 1
29 a. . . . . Seal ...................................................................................... 1 1 1
30 4072488 Block ............................................................................................. 1 1 1
31 4072489 Screw ............................................................................................ 2 2 2
32 4072490 Pipe ............................................................................................... 1 1 1
33 4072491 Fitting ............................................................................................ 5 5 5
34 4072492 Pipe ............................................................................................... 1 1 1
35 4072493 Screw ............................................................................................ 3 3 3
36 4072494 Fitting ............................................................................................ 1 1 1
37 4072495 Pipe ............................................................................................... 1 1 1
38 4072496 Pipe ............................................................................................... 1 1 1
39 4072497 Snap Ring ..................................................................................... 2 2 2

©2014 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE D435
EUROPE 01/2014

SIDESHIFT CARRIAGE
WITH 4TH WAY
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
C: Model R1.6N
QTY
ITEM PART NO. DESCRIPTION A B C
40 4072498 Screw ............................................................................................ 4 4 4
41 30161 Bearing Cone ................................................................................ 4 4 4
42 4072499 Bracket .......................................................................................... 1 1 1
43 4072500 Washer .......................................................................................... 2 2 2
44 4072501 Screw ............................................................................................ 8 8 8
45 4072502 Plate .............................................................................................. 1 1 1
46 4072503 Screw ............................................................................................ 3 3 3
47 4072504 Pad ................................................................................................ 3 3 3
48 4072505 Block ............................................................................................. 1 1 1
49 16041 Grease Fitting ................................................................................ 3 3 3
50 4072506 Frame ............................................................................................ 1 1 1

FOOTNOTES:
a NOT SERVICED SEPARATELY

11-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE D435
EUROPE 01/2014

FORKS (FIGURE 11-4)

11-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FORKS
ITEM PART NO. DESCRIPTION QTY
1 4028504 Fork (40x80x800mm) .......................................................................................... 2
1 4028505 Fork (40x80x900mm) .......................................................................................... 2
1 4029804 Fork (40x80x1000mm) ........................................................................................ 2
1 4028506 Fork (40x80x1150mm) ........................................................................................ 2
1 4028507 Fork (40x80x1200mm) ........................................................................................ 2
1 4028508 Fork (40x80x1400mm) ........................................................................................ 2
1 1587164 Fork (35x120x800mm) ........................................................................................ 2
1 1587168 Fork (35x120x1000mm) ...................................................................................... 2
1 1587171 Fork (35x120x1150mm) ...................................................................................... 2
1 1587172 Fork (35x120x1200mm) ...................................................................................... 2
1 1587191 Fork (40x120x800mm) ........................................................................................ 2
1 1587195 Fork (40x120x1000mm) ...................................................................................... 2
1 1587198 Fork (40x120x1150mm) ...................................................................................... 2
1 1587199 Fork (40x120x1200mm) ...................................................................................... 2
1 1587205 Fork (40x120x1500mm) ...................................................................................... 2
1 1587211 Fork (40x120x1800mm) ...................................................................................... 2
1 1587218 Fork (45x120x800mm) ........................................................................................ 2
1 1587222 Fork (45x120x1000mm) ...................................................................................... 2
1 1587225 Fork (45x120x1150mm) ...................................................................................... 2
1 1587226 Fork (45x120x1200mm) ...................................................................................... 2
1 1587232 Fork (45x120x1500mm) ...................................................................................... 2
1 1587238 Fork (45x120x1800mm) ...................................................................................... 2
2 a 4069842 Fork (40x80x800mm) .......................................................................................... 1
2 a 4069843 Fork (40x80x900mm) .......................................................................................... 1
2 a 4069844 Fork (40x80x1000mm) ........................................................................................ 1
2 a 4069845 Fork (40x80x1150mm) ........................................................................................ 1
2 a 4069846 Fork (40x80x1200mm) ........................................................................................ 1
2 a 4069847 Fork (40x80x1400mm) ........................................................................................ 1
2 a 4069848 Fork (35x120x800mm) ........................................................................................ 1
2 a 4069849 Fork (35x120x1000mm) ...................................................................................... 1
2 a 4069850 Fork (35x120x1150mm) ...................................................................................... 1
2 a 4069851 Fork (35x120x1200mm) ...................................................................................... 1
2 a 4069852 Fork (40x120x800mm) ........................................................................................ 1
2 a 4069853 Fork (40x120x1000mm) ...................................................................................... 1
2 a 4069854 Fork (40x120x1150mm) ...................................................................................... 1
2 a 4069855 Fork (40x120x1200mm) ...................................................................................... 1
2 a 4069856 Fork (40x120x1500mm) ...................................................................................... 1
2 a 4069857 Fork (40x120x1800mm) ...................................................................................... 1
2 a 4069858 Fork (45x120x800mm) ........................................................................................ 1
2 a 4069859 Fork (45x120x1000mm) ...................................................................................... 1
2 a 4069860 Fork (45x120x1150mm) ...................................................................................... 1
2 a 4069861 Fork (45x120x1200mm) ...................................................................................... 1
2 a 4069862 Fork (45x120x1500mm) ...................................................................................... 1
2 a 4069863 Fork (45x120x1800mm) ...................................................................................... 1
3 2771486 Lever .............................................................................................................. 1
4 4089019 Kit-Camera (Mounting plates) ........................................................................ 1

FOOTNOTES:
a OPTION: Fork with plates for colour camera
application

©2014 HYSTER COMPANY See Service Manual 11-13


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LOAD BACKREST (FIGURE 11-5)


ONLY WITHOUT FORK SIDE SAFETY RETAINERS

ITEM PART NO. DESCRIPTION QTY


1 4029789 Load Backrest (h= 1000mm) .............................................................................. 1
1 4029790 Load Backrest (h= 1500mm) .............................................................................. 1
2 4095058 Capscrew ............................................................................................................ 4

11-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

FORK SIDE SAFETY RETAINERS (FIGURE 11-6)


ONLY WITHOUT LOAD BACKREST

ITEM PART NO. DESCRIPTION QTY


1 4095058 Capscrew ............................................................................................................ 4
2 4016257 Stop .................................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 11-15


for service procedures.
UNIT CODE D435
EUROPE 01/2014

CONTROL CARD (FIGURE 11-7)


OPTION

11-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

CONTROL CARD
OPTION

ITEM PART NO. DESCRIPTION QTY


1 1463912 Nut ...................................................................................................................... 2
2 4059164 Control Card ....................................................................................................... 1
3 4622774 Capscrew ............................................................................................................ 2
4 4076597 Protector ............................................................................................................. 1
5 2062262 Capscrew ............................................................................................................ 2

©2014 HYSTER COMPANY See Service Manual 11-17


for service procedures.
UNIT CODE D435
EUROPE 01/2014

LASER FORKS POSITIONING (FIGURE 11-8)


OPTION

11-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

LASER FORKS POSITIONING


OPTION

ITEM PART NO. DESCRIPTION QTY


1 302208 Setscrew ............................................................................................................. 2
2 239503 Nut ...................................................................................................................... 2
3 4624856 Sensor ................................................................................................................ 1
4 302178 Setscrew ............................................................................................................. 1
5 292672 Capscrew ............................................................................................................ 2
6 4066982 Support ............................................................................................................... 1
7 4067409 Bracket Wldmt .................................................................................................... 1
8 2781613 Strap Clamp ........................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 11-19


for service procedures.
UNIT CODE D435
EUROPE 01/2014

PRESENCE PALLET (FIGURE 11-9)


OPTION

11-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

PRESENCE PALLET
OPTION

ITEM PART NO. DESCRIPTION QTY


1 302208 Setscrew ............................................................................................................. 2
2 239503 Nut ...................................................................................................................... 2
3 4626226 Sensor ................................................................................................................ 1
4 148962 Capscrew ............................................................................................................ 2
5 4067052 Spring ................................................................................................................. 1
6 4067046 Lever ................................................................................................................... 1
7 4067050 Shaft ................................................................................................................... 1
8 4067417 Spacer ................................................................................................................ 1
9 4067418 Spacer ................................................................................................................ 1
10 320159 Washer ............................................................................................................... 2
11 304513 Snap Ring ........................................................................................................... 2
12 302178 Setscrew ............................................................................................................. 1
13 292672 Capscrew ............................................................................................................ 2
14 4066982 Support ............................................................................................................... 1
15 4067408 Bracket Wldmt .................................................................................................... 1
16 2781613 Strap Clamp ........................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 11-21


for service procedures.
UNIT CODE D435
EUROPE 01/2014

SIDESHIFT AUTO CENTERING (FIGURE 11-10)


OPTION

11-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

SIDESHIFT AUTO CENTERING


OPTION

ITEM PART NO. DESCRIPTION QTY


1 4624417 Sensor ................................................................................................................ 1
2 4063925 Support ............................................................................................................... 1
3 4065489 Screw .................................................................................................................. 2

©2014 HYSTER COMPANY See Service Manual 11-23


for service procedures.
UNIT CODE D435
EUROPE 01/2014

TILT AUTO SETTING (FIGURE 11-11)


OPTION

11-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

TILT AUTO SETTING


OPTION

ITEM PART NO. DESCRIPTION QTY


1 4063942 Cam .................................................................................................................... 1
2 4624299 Sensor ................................................................................................................ 1
3 4077665 Support ............................................................................................................... 1
4 4077631 Capscrew ............................................................................................................ 4

©2014 HYSTER COMPANY See Service Manual 11-25


for service procedures.
UNIT CODE D435
EUROPE 01/2014

NOTES

11-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

12 ACCESSORIES
UNIT CODE D435
01/2014 EUROPE

SECTION 12
ACCESSORIES

DESCRIPTION PAGE

BATTERY TRAY
ONLY FOR MODELS WITH LATERAL EXTRACTION - OPTION ............................................................. 12-6
CHAIN OPENER TOOL
OPTION ....................................................................................................................................................... 12-4
EXTENSION BATTERY CABLE
OPTION ....................................................................................................................................................... 12-8
HYDRAULIC PLUGS
OPTION ....................................................................................................................................................... 12-3
HYDRAULIC TOOLING
OPTION ....................................................................................................................................................... 12-2

©2014 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

HYDRAULIC TOOLING (FIGURE 12-1)


OPTION

ITEM PART NO. DESCRIPTION QTY


4075291 Tool (C8 - C10) ................................................................................................... 1
4075292 Tool (C12) ........................................................................................................... 1
4075293 Tool (C16) ........................................................................................................... 1

12-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

HYDRAULIC PLUGS (FIGURE 12-2)


OPTION

ITEM PART NO. DESCRIPTION QTY


1 4085135 Plug (DN 10 - Male) ............................................................................................ AR
1 4085136 Plug (DN 12 - Male) ............................................................................................ AR
1 4085137 Plug (DN 16 - Male) ............................................................................................ AR
2 4085138 Plug (DN 10 - Female) ........................................................................................ AR
2 4085139 Plug (DN 12 - Female) ........................................................................................ AR
2 4085140 Plug (DN 16 - Female) ........................................................................................ AR

©2014 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE D435
EUROPE 01/2014

CHAIN OPENER TOOL (FIGURE 12-3)


OPTION

ITEM PART NO. DESCRIPTION QTY


4090511 Tool ..................................................................................................................... 1

12-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

NOTES

©2014 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE D435
EUROPE 01/2014

BATTERY TRAY (FIGURE 12-4)


ONLY FOR MODELS WITH LATERAL EXTRACTION — OPTION

12-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

BATTERY TRAY
ONLY FOR MODELS WITH LATERAL EXTRACTION – OPTION

ITEM PART NO. DESCRIPTION QTY


2794520 Slide Platform ..................................................................................................... 1
1 287805 Capscrew ....................................................................................................... 32
2 2796348 Support ........................................................................................................... 32
3 2790442 Roller .............................................................................................................. 16
4 2793382 Bracket Wldmt ................................................................................................ 2
5 222021 Rivet ............................................................................................................... 2
6 296140 Nut .................................................................................................................. 10

©2014 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE D435
EUROPE 01/2014

EXTENSION BATTERY CABLE (FIGURE 12-5)


OPTION

ITEM PART NO. DESCRIPTION QTY


1515666 Connector ........................................................................................................... 1
1 2793536 Battery Connector (Male) ............................................................................... 1
2 2790643 Battery Connector (Handle) ............................................................................ 2
3 2051046 Battery Cable ( + ) .......................................................................................... 1
4 2793535 Battery Connector (Female) ........................................................................... 1
5 2051049 Battery Cable ( - ) ........................................................................................... 1

12-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE D435
01/2014 EUROPE

13 NUMERICAL INDEX
UNIT CODE D435
01/2014 EUROPE

SECTION 13
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12921 1-33 8 227138 2-13 9 3-15 8 1-11 15


4-5 7 239503 3-3 5 293745 3-11 12 296226 1-35 9
15222 9-21 3 3-5 2 293762 3-3 29 296238 1-33 12
9-25 9 4-5 21 3-9 3 296378 5-3 8
9-31 1 5-3 2 293774 9-51 1 296380 5-3 5
15223 9-21 5 11-19 2 293795 3-17 4 296418 3-23 2
15224 9-25 12 11-21 2 4-3 11 296419 8-5 16
16041 11-6 49 243975 9-28 23 5-3 12 296454 2-5 7
11-10 49 243976 9-28 23 293796 9-51 3 296535 3-15 1
18835 3-3 18 246001 1-35 4 293797 3-5 19 302007 2-11 4
30161 11-6 41 287805 12-7 1 296002 3-7 9 302019 2-15 12
11-10 41 292501 1-7 15 296004 3-3 10 302020 2-13 7
58908 4-5 4 1-9 9 296010 3-5 9 2-15 5
58933 9-27 17 1-11 20 9-25 2 5-3 35
58940 7-4 2 292504 1-21 4 296011 1-7 2 302022 5-3 30
124600 1-35 6 292506 1-23 6 1-11 2 302127 5-3 28
129341 9-28 23 292516 8-3 6 3-3 31 302174 5-3 23
130845 8-9 2 292529 1-33 6 296014 4-3 3 302178 11-19 4
8-13 2 292535 1-33 6 296016 8-19 13 11-21 12
131358 9-25 7 1-37 1 296026 8-19 8 302208 11-19 1
132861 3-23 7 1-39 1 296027 9-6 5 11-21 1
136681 5-3 38 292537 1-33 6 296029 9-36 25 302398 1-37 12
136687 2-11 1 292600 9-22 10 296030 7-7 4 1-39 12
3-17 2 292620 9-25 14 296071 1-3 23 2-7 4
136692 8-5 18 292653 2-13 20 296134 1-37 10 2-9 1
136749 3-21 2 2-15 16 1-39 10 3-15 9
144744 9-28 23 292655 7-7 2 296140 12-7 6 3-19 4
148962 11-21 4 292670 9-40 2 296153 3-19 2 8-21 9
176640 2-13 14 9-49 10 296154 1-37 13 302399 1-3 1
2-15 10 292671 3-3 22 1-39 13 1-9 4
8-9 14 292672 3-11 6 296157 9-46 14 1-13 5
8-11 11 11-19 5 9-49 7 1-21 1
8-13 14 11-21 13 296160 1-3 25 1-23 1
8-15 11 292680 3-3 11 296162 1-3 6 1-25 4
182342 9-28 23 3-5 20 296164 1-37 23 1-27 6
191072 9-28 23 292681 3-3 6 1-39 22 1-29 3
191076 9-28 23 3-5 3 296165 2-19 10 1-31 5
191081 9-28 23 5-3 37 296166 1-3 15 3-7 8
191085 9-28 23 292682 8-5 17 2-19 12 3-9 11
9-28 23 293686 9-6 14 296168 6-7 1 3-23 9
191089 9-28 23 293724 1-4 2 296185 2-11 5 7-3 10
9-28 23 293741 3-3 16 296193 9-6 7 9-51 4
194607 9-28 23 3-5 6 9-10 6 302400 1-3 19
203960 9-28 23 8-5 1 9-14 6 1-11 12
206749 9-28 23 293742 3-13 2 11-3 1 2-13 11
9-28 23 3-25 3 296198 2-19 15 2-15 7
222021 1-27 3 293743 3-15 5 296202 3-27 1 3-3 26
12-7 5 4-5 23 296205 8-21 14 3-5 14
222024 2-19 2 293744 3-9 14 296225 1-7 14 3-21 1

©2014 HYSTER COMPANY See Service Manual 13-1


for service procedures.
UNIT CODE D435
EUROPE 01/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-23 5 2-13 12 1330413 3-29 42 1484557 3-29 37


6-7 9 2-15 8 1330414 3-29 34 1484558 3-29 38
8-9 10 320159 1-3 16 1330415 3-29 30 1485731 1-7 12
8-11 7 1-9 6 1330416 3-29 26 1-11 13
8-13 10 7-7 3 1330417 3-29 22 1491313 5-3 24
8-15 7 11-21 10 1330418 3-29 43 1491318 5-3 32
302401 1-3 10 320160 1-15 9 1330419 3-29 35 1494217 1-43 6
1-15 10 1-17 11 1330420 3-29 31 9-52 4
1-17 12 1-19 11 1330421 3-29 27 1494630 8-5 19
1-19 12 8-3 9 1330422 3-29 23 1496120 1-7 5
8-3 10 320161 1-33 5 1330423 3-29 41 1-11 5
302404 8-23 2 1-35 3 1330424 3-29 36 1496460 4-3 8
302461 9-18 9 1-37 2 1330427 3-29 28 1499008 1-7 4
304513 11-21 11 1-39 2 1330428 3-29 24 1-11 4
304523 9-17 1 320165 1-3 22 1330429 3-29 24 1499411 5-3 22
304526 9-21 2 9-6 13 1330437 3-30 51 1499453 3-3 20
9-36 10 9-22 9 1330438 3-30 51 3-25 1
9-40 14 320169 9-25 13 1330439 3-29 20 3-27 2
310242 3-23 3 322610 9-27 23 1337197 2-7 9 1500912 3-9 7
318707 4-7 30 9-28 23 1351068 3-29 18 3-13 5
320154 2-7 2 322613 9-27 23 1351069 3-29 19 3-19 3
3-3 21 322614 9-27 23 1352602 3-29 16 1502543 9-40 9
3-11 8 9-28 23 1352603 3-29 17 1505138 4-5 22
6-7 3 325789 3-30 62 1365296 3-3 12 1507307 4-5 5
9-47 18 335989 2-19 1 3-5 28 8-5 13
320155 2-7 5 335991 2-19 6 1374796 1-7 10 1507371 4-7 27
2-9 2 337239 1-21 3 1-11 10 1507373 4-7 13
3-3 15 351693 9-28 23 1380371 1-15 8 1507378 4-7 2
3-5 5 365599 9-28 23 1-17 10 1507379 4-7 1
3-9 15 372972 1-9 7 1-19 10 1507491 4-7 22
3-11 5 379609 9-27 23 8-3 8 1507492 4-7 23
3-13 3 381323 9-27 23 1395439 9-28 23 1507918 1-7 6
3-15 4 9-28 23 1395441 9-28 23 1-11 6
3-25 4 382796 4-7 12 1460477 9-6 3 1508206 3-29 11
320156 2-11 2 384185 8-5 20 9-17 6 1508211 3-29 9
2-13 19 384193 4-5 19 1462083 4-5 3 1508232 3-29 13
2-15 15 384227 4-5 25 1463139 3-30 51 1510113 1-11 17
3-3 30 384277 8-5 7 1463141 3-30 51 3-5 17
3-7 10 388446 9-28 23 1463912 9-45 11 9-27 21
3-9 10 9-28 23 11-17 1 9-40 8
320157 2-19 9 9-28 23 1471800 8-5 8 1510117 8-3 2
3-3 7 9-28 23 1474926 9-36 22 9-6 2
3-3 27 389129 1-23 8 1476421 1-3 24 9-34 8
3-5 4 815597 2-7 1 1-27 5 1510585 5-3 31
3-5 10 3-11 7 1-29 2 1511166 2-7 12
3-23 4 5-3 3 2-3 2 2-9 10
6-7 8 815801 5-3 21 2-19 17 1511169 5-3 4
8-9 9 1309251 9-27 23 3-3 25 1514429 9-45 1
8-11 6 1330409 3-29 33 3-7 7 1515666 12-8
8-13 9 1330410 3-29 29 3-9 4 1520338 2-21 8
8-15 6 1330411 3-29 25 3-17 3 1520339 2-21 9
320158 1-3 20 1330412 3-29 21 1484377 3-29 20 1520341 2-21 10
13-2 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE D435
01/2014 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1520342 2-21 6 1568225 4-7 28 1606696 1-44 2051112 3-15 10


1520343 2-21 5 1568226 4-7 21 1606697 1-44 2054440 4-8
1520344 2-21 12 1569956 2-21 2 1606698 1-44 2056243 3-30 48
1520347 2-21 11 1569969 8-23 3 1608758 3-29 8 2056244 3-30 48
1520355 2-21 2 1572966 4-5 14 1608759 3-29 1 2056600 5-3 7
1520400 3-29 14 1579851 1-37 15 1608780 1-9 5 2060555 3-29 6
1520401 3-30 50 1-39 15 1612616 9-36 15 2060639 1-13 4
1525584 3-30 63 1580222 8-5 15 1617658 9-40 10 1-25 2
1527876 2-15 1 1580228 8-5 25 1619897 1-44 1-27 4
9-47 21 1585066 4-5 26 1619955 1-44 1-29 4
1527877 2-5 4 1585781 6-3 4 1640324 2-21 1-31 3
1527878 9-34 2 1585787 6-3 7 1640325 2-21 3-9 9
9-40 6 1587164 11-13 1 1648883 3-3 2 7-3 12
9-45 4 1587168 11-13 1 3-5 31 2062262 6-7 4
1527879 1-3 21 1587171 11-13 1 1648884 3-3 14 11-17 5
9-36 12 1587172 11-13 1 3-5 22 2066957 3-30 50
1527880 2-19 16 1587191 11-13 1 1656304 3-29 15 2067917 3-29 12
3-5 15 1587195 11-13 1 1660369 2-21 1 2067918 3-29 5
4-3 16 1587198 11-13 1 1660370 2-21 1 2068741 3-30 48
8-21 12 1587199 11-13 1 1665807 2-21 4 2069414 3-30 48
8-23 5 1587205 11-13 1 1669009 2-7 12 2075311 2-7 6
1527881 3-5 27 1587211 11-13 1 2-7 13 2-9 3
1527884 1-7 7 1587218 11-13 1 2-9 10 3-19 6
1-11 7 1587222 11-13 1 2-9 11 3-21 6
1-15 5 1587225 11-13 1 2-13 4 2077300 5-3 25
1-17 7 1587226 11-13 1 1670938 8-9 3 2077575 2-21 13
1-19 7 1587232 11-13 1 8-13 3 2110791 2-13 2
1527889 4-3 17 1587238 11-13 1 1676884 1-15 3 2111770 2-13 6
1527892 9-17 4 1591542 8-5 23 1-17 6 2302852 3-30 45
1529041 9-52 1 1591632 8-5 21 1-19 6 2309579 3-30 47
1529042 1-43 2 1596421 5-3 33 2-3 12 2309812 3-29 44
1531480 3-13 6 1599215 2-21 3 1687435 2-7 10 2770775 1-43 5
1532571 3-30 64 1600226 1-27 2 1698449 2-13 1 2771486 11-13 3
1532664 3-29 32 1605807 4-7 5 1700505 8-5 3 2781176 3-30 50
1533695 1-3 12 1606674 1-43 1 1700507 8-5 4 2781613 9-31 5
1534417 1-13 2 1606675 1-44 1703498 5-3 36 9-43 6
2-3 3 1606676 1-44 1704528 2-13 4 9-45 3
4-3 5 1606677 1-44 2022719 1-7 3 11-19 8
8-21 11 1606678 1-44 1-11 3 11-21 16
1534553 1-37 16 1606679 1-44 2033695 3-29 44 2783577 9-47 20
1-39 16 1606682 1-44 2034890 3-30 46 9-51 6
1540643 9-36 18 1606683 1-44 2035275 3-30 48 2783703 3-30 54
9-45 6 1606684 1-44 2035276 3-30 49 2783715 3-30 55
1542743 8-9 4 1606686 1-44 2048064 1-15 2 2783716 3-30 55
8-13 4 1606687 1-44 1-17 4 2784624 4-3 4
1547629 3-29 10 1606688 1-44 1-19 4 2785612 1-3 4
1552052 8-5 9 1606689 1-44 2-3 11 1-23 3
1561559 3-29 39 1606690 1-44 2048666 10-19 8 2787341 3-29 2
1561755 3-29 40 1606691 1-44 2048667 10-19 7 2787345 3-29 4
1565749 8-5 22 1606692 1-44 2048832 3-30 53 2787350 3-29 7
1565787 6-3 5 1606693 1-44 2051046 12-8 3 2790135 5-3 39
1568222 4-7 20 1606694 1-44 2051049 12-8 5 2790300 1-33 10
©2014 HYSTER COMPANY See Service Manual 13-3
for service procedures.
UNIT CODE D435
EUROPE 01/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2790442 12-7 3 4016090 1-37 24 9-10 1 4029809 9-27 23


2790643 3-7 5 4016091 1-37 24 4029617 9-13 1 9-28 23
12-8 2 4016257 11-15 2 9-14 1 4029813 9-5 1
2790753 1-7 9 4017120 1-3 9 9-14 1 9-5 1
1-11 9 8-9 8 4029634 9-5 1 4029814 9-5 1
2790866 2-9 5 8-11 5 9-5 1 9-5 1
2792126 5-3 26 8-13 8 4029635 9-6 1 4029815 9-6 1
2792746 1-40 3 8-15 5 4029644 9-9 1 9-6 1
1-43 4 4018250 4-3 1 4029645 9-10 1 4029829 9-9 1
9-52 2 6-3 1 4029654 9-13 1 4029830 9-9 1
2792749 1-43 3 4018666 6-3 2 9-13 1 4029831 9-10 1
2793382 12-7 4 4018667 6-3 3 4029655 9-14 1 9-10 1
2793528 3-3 23 4018676 6-3 6 4029666 9-5 1 4029845 9-13 1
3-5 12 4020548 2-13 18 9-5 1 9-13 1
2793535 3-7 6 2-15 14 4029671 9-9 1 4029846 9-13 1
12-8 4 4021574 7-3 3 4029676 9-13 1 9-13 1
2793536 3-7 12 7-4 9-13 1 4029847 9-14 1
12-8 1 4021575 7-3 3 4029681 9-5 1 9-14 1
2793761 9-52 3 7-4 9-6 1 4029863 9-34 6
2793783 1-15 11 4021576 7-3 3 4029687 9-9 1 9-40 13
1-17 3 7-4 9-9 1 4029864 9-36 11
1-19 2 4021577 7-3 3 9-10 1 4029865 9-5 1
2-3 7 7-4 4029692 9-13 1 9-5 1
2-5 8 4021578 7-3 3 9-13 1 4029870 9-9 1
2-19 4 7-4 9-13 1 9-9 1
2794280 3-3 24 4021579 7-3 3 9-14 1 9-10 1
3-5 11 7-4 4029700 9-40 12 4029875 9-13 1
3-9 5 4021709 9-34 5 9-49 1 9-13 1
6-7 7 4023771 9-25 10 4029702 9-5 1 9-13 1
2794520 12-7 4024550 9-18 8 9-5 1 9-14 1
2794619 8-3 3 9-27 22 4029707 9-9 1 4029890 9-40 4
2794859 3-15 2 4024977 9-27 18 9-9 1 9-49 8
2795489 8-3 5 4026734 8-11 9 4029712 9-13 1 4029891 9-40 3
2795583 3-29 3 8-15 9 9-13 1 9-49 11
2796074 1-37 18 4028447 10-16 6 9-13 1 4029893 9-25 1
1-39 18 4028504 11-13 1 9-14 1 4029894 9-6 6
2796348 12-7 2 4028505 11-13 1 4029726 9-6 12 4029895 9-21 6
2796366 3-17 1 4028506 11-13 1 4029732 9-25 10 9-21 6
2797904 10-16 6 4028507 11-13 1 4029734 9-27 18 4029896 9-21 6
2797952 1-37 17 4028508 11-13 1 4029736 9-34 7 9-21 6
1-39 17 4028639 4-5 12 4029756 9-27 19 4029897 9-21 6
2797987 8-3 4 4028999 2-7 6 4029765 9-25 6 9-21 6
2798117 1-33 11 2-7 7 4029772 9-40 7 4029898 9-21 6
2798118 1-33 9 2-9 3 4029773 9-40 5 9-21 6
2798906 1-35 8 2-9 4 4029780 11-3 8 9-21 6
4002239 3-29 15 4029188 8-5 12 11-5 9-22 6
4012949 8-5 24 4029191 8-5 6 4029783 11-3 8 4029899 9-21 6
4016056 1-39 3 4029357 3-30 57 11-5 9-21 6
4016060 1-37 9 4029561 9-5 1 4029789 11-14 1 9-22 6
1-39 9 4029591 9-34 4 4029790 11-14 1 9-22 6
4016082 1-37 19 4029598 9-9 1 4029804 11-13 1 4029900 9-21 6
1-39 20 9-10 1 4029808 9-36 20 9-21 6
13-4 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE D435
01/2014 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-22 6 4039172 3-15 11 4043021 2-23 16 4047648 1-33 3


9-22 6 4039870 8-21 2 4043022 2-23 17 1-35 1
4029901 9-21 6 4039939 5-7 1 4043023 2-23 18 4047649 1-33 4
9-22 6 4039940 5-7 2 4043024 2-23 5 1-35 2
9-22 6 4039941 5-7 3 4043025 2-23 6 4047650 1-33 1
4029902 9-22 6 4039942 5-7 4 4043026 2-23 3 4047652 1-33 2
9-22 6 4039943 5-7 5 4043027 2-23 15 4047655 1-7 16
4029903 9-22 6 4039944 5-7 6 4043029 2-23 19 1-11 21
4029904 9-27 23 4039945 5-7 7 4043632 8-21 8 4047812 1-11 21
4029905 9-21 6 4039946 5-7 8 4044447 2-19 14 4048017 1-35 5
9-21 6 4039947 5-7 9 4044957 3-9 6 4048149 1-35 7
9-28 23 4039948 5-7 10 3-13 7 4048199 1-11 18
4029906 9-27 23 4039949 5-7 11 4044958 3-9 13 4048209 1-11 16
4031287 1-3 18 4039950 5-7 12 4045239 2-19 11 4048314 1-11 14
4031924 4-3 7 4039951 5-7 13 4045248 3-3 4 4048315 1-11 14
4031925 4-3 7 4039952 5-7 14 3-5 1 4048316 1-11 14
4031926 4-3 7 4039953 5-7 15 4045438 8-19 2 4048317 1-11 14
4034729 3-13 1 4039954 5-7 16 9-36 14 4048318 1-11 14
4034732 3-3 32 4039955 5-7 17 4045442 9-36 27 4048319 1-11 14
4034733 3-3 19 4039956 5-7 18 4045443 9-36 29 4048320 1-11 14
4035086 8-23 4 4040056 1-7 13 4045445 8-19 1 4048389 1-37 22
8-24 4040057 1-7 13 4045446 9-36 29 1-39 21
4035919 8-9 13 4040058 1-7 13 4045608 1-3 8 4048458 1-37 3
8-11 10 4040202 1-7 8 4045635 1-3 14 4048464 1-11 19
8-13 13 1-11 8 4045660 3-13 4 4048465 1-11 19
8-15 10 4040203 1-7 8 4046118 2-7 8 4048466 1-11 19
8-17 1-11 8 2-9 12 4048467 1-11 19
4035920 8-9 12 4041197 4-3 14 4046181 1-25 1 4048469 1-11 19
8-13 12 4041496 2-9 6 4046184 1-25 3 4048470 1-11 19
4035921 8-9 5 4041783 1-7 1 4046188 1-25 1 4048500 1-39 23
8-11 2 1-11 1 4046370 1-7 11 4048799 8-21 10
8-13 5 4042449 10-8 5 1-11 11 4048800 8-21 10
8-15 2 4042456 10-16 6 4046373 1-29 1 4048801 8-21 10
4035935 4-7 4 4042457 10-8 5 4046847 2-7 3 4048901 3-3 17
4036015 4-3 15 4042458 10-16 6 4046855 1-7 16 3-5 24
4036016 4-3 13 4043004 2-23 1 1-11 21 4048996 3-29 16
4037151 3-25 2 4043005 2-23 2 4046856 1-7 16 4049000 3-29 18
3-27 3 4043006 2-23 1 1-11 21 4050164 3-30 52
4037152 3-25 5 4043007 2-23 2 4046857 1-7 16 4050167 3-30 56
4037870 1-37 14 4043008 2-23 1 1-11 21 4050168 3-30 56
1-39 14 4043009 2-23 2 4046951 1-4 3 4050172 3-30 58
4038195 8-3 11 4043010 2-23 1 4047040 1-15 13 4050173 3-30 59
4038295 2-9 5 4043011 2-23 2 1-17 13 4050175 3-30 60
4038386 1-3 14 4043012 2-23 12 1-19 15 4051262 9-47 19
4038395 1-3 13 4043013 2-23 10 2-3 5 4051267 9-17 2
4038401 1-3 8 4043014 2-23 9 2-5 3 4051268 9-17 3
4038438 1-3 11 4043015 2-23 4 2-19 5 4052286 8-21 1
4038440 3-15 3 4043016 2-23 7 4047131 1-7 13 4052287 8-21 1
4038834 1-15 14 4043017 2-23 11 4047132 1-7 13 4052288 8-21 1
4038835 1-15 14 4043018 2-23 8 4047143 1-7 16 4053396 9-17 5
4038929 2-19 14 4043019 2-23 13 1-11 21 4054553 2-19 7
4039014 2-19 11 4043020 2-23 14 4047220 1-33 7 4054554 2-19 7
©2014 HYSTER COMPANY See Service Manual 13-5
for service procedures.
UNIT CODE D435
EUROPE 01/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4055119 8-9 7 4056556 9-6 1 4056883 9-9 1 9-14 1


8-11 4 9-6 1 4056884 9-9 1 9-14 1
8-13 7 4056557 9-6 1 4056885 9-9 1 4056951 9-13 1
8-15 4 9-6 1 4056886 9-9 1 9-14 1
4055120 8-9 15 4056558 9-6 1 4056887 9-9 1 9-14 1
8-11 12 9-6 1 9-10 1 4056952 9-13 1
8-13 15 4056559 9-6 1 4056888 9-9 1 9-14 1
8-15 12 9-6 1 9-10 1 9-14 1
4055879 11-3 3 4056560 9-6 1 4056889 9-9 1 4056953 9-14 1
4055880 9-6 9 9-6 1 9-10 1 9-14 1
9-10 4 4056561 9-6 1 4056890 9-9 1 4056954 9-14 1
9-14 4 9-6 1 4056891 9-10 1 9-14 1
11-3 4 4056562 9-6 1 9-10 1 4056955 9-14 1
4055881 11-3 5 9-6 1 4056895 9-10 1 9-14 1
4056169 1-37 4 4056563 9-6 1 9-10 1 4056956 9-14 1
4056170 1-37 4 9-6 1 4056896 9-10 1 4056957 9-14 1
4056171 1-39 4 4056564 9-6 1 9-10 1 4056958 9-14 1
4056535 9-5 1 4056565 9-6 1 4056897 9-10 1 4056959 9-14 1
9-5 1 4056566 9-6 1 9-10 1 4057665 9-21 6
4056536 9-5 1 4056567 9-6 1 4056898 9-10 1 9-21 6
9-5 1 4056857 9-9 1 4056899 9-10 1 4057666 9-21 6
4056537 9-5 1 4056858 9-9 1 4056900 9-10 1 9-21 6
9-5 1 4056859 9-9 1 4056901 9-10 1 4057667 9-21 6
4056538 9-5 1 4056860 9-9 1 4056938 9-13 1 9-21 6
9-5 1 4056861 9-9 1 9-13 1 4057668 9-21 6
4056539 9-5 1 4056862 9-9 1 4056939 9-13 1 9-21 6
9-5 1 4056863 9-9 1 9-13 1 4057669 9-21 6
4056540 9-5 1 4056864 9-9 1 4056940 9-13 1 9-21 6
9-5 1 4056865 9-9 1 9-13 1 4057670 9-21 6
4056541 9-5 1 4056866 9-9 1 4056941 9-13 1 9-21 6
9-5 1 4056867 9-9 1 9-13 1 4057671 9-21 6
4056542 9-5 1 9-10 1 4056942 9-13 1 9-21 6
9-5 1 4056868 9-9 1 9-13 1 4057672 9-21 6
4056543 9-5 1 4056869 9-9 1 4056943 9-13 1 9-21 6
9-5 1 4056870 9-9 1 9-13 1 4057673 9-21 6
4056544 9-5 1 4056871 9-10 1 4056944 9-13 1 9-22 6
4056545 9-5 1 9-10 1 9-13 1 9-22 6
4056546 9-5 1 4056872 9-9 1 4056945 9-13 1 4057674 9-21 6
4056547 9-5 1 4056873 9-9 1 9-13 1 9-22 6
4056548 9-5 1 9-10 1 4056946 9-13 1 9-22 6
4056549 9-5 1 9-10 1 9-13 1 4057675 9-21 6
4056550 9-5 1 4056874 9-9 1 9-14 1 9-22 6
4056551 9-5 1 9-10 1 4056947 9-13 1 9-22 6
9-6 1 9-10 1 9-13 1 4057676 9-21 6
4056552 9-5 1 4056875 9-9 1 9-14 1 9-22 6
9-6 1 4056876 9-9 1 4056948 9-13 1 9-22 6
4056553 9-5 1 4056877 9-9 1 9-13 1 4057677 9-21 6
9-6 1 4056878 9-9 1 9-14 1 9-22 6
4056554 9-5 1 4056879 9-9 1 4056949 9-13 1 9-22 6
9-6 1 4056880 9-9 1 9-14 1 4057678 9-21 6
4056555 9-5 1 4056881 9-9 1 9-14 1 9-22 6
9-6 1 4056882 9-9 1 4056950 9-13 1 9-22 6
13-6 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE D435
01/2014 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4057679 9-21 6 4060136 5-3 29 9-14 5 4067390 1-3 26


9-22 6 4060137 5-3 19 11-3 2 4067391 1-3 5
9-22 6 4060179 3-9 1 4063377 9-36 28 4067408 11-21 15
4057680 9-22 6 4060181 1-3 7 4063484 1-13 3 4067409 11-19 7
9-22 6 1-7 17 3-11 2 4067417 11-21 8
4057681 9-22 6 1-9 8 4063550 9-36 14 4067418 11-21 9
9-22 6 1-11 22 4063925 9-43 2 4068550 4-5 2
4057682 9-22 6 2-5 1 9-45 7 4068554 4-5 8
9-22 6 4060182 1-15 4 11-23 2 4068555 4-5 9
4057683 9-22 6 1-17 5 4063942 11-25 1 4068556 4-5 10
4057684 9-22 6 1-19 5 4063950 9-47 15 4068557 4-5 11
4057685 9-22 6 2-3 8 4063951 9-47 16 4068558 4-5 13
4057686 9-22 6 4060829 3-11 3 4063952 9-47 17 4068559 4-5 15
4057687 9-27 23 4060830 3-11 4 4063953 9-45 5 4068560 4-5 16
4057688 9-27 23 4060905 9-25 8 4063993 9-49 2 4068561 4-5 17
4057689 9-27 23 4061028 3-19 5 4065062 8-19 11 4068564 4-5 1
4057690 9-27 23 3-21 5 4065063 8-19 9 4068565 4-5 6
4057691 9-27 23 3-23 4065084 1-3 17 4068566 4-5 18
4057692 9-27 23 4061209 1-15 6 4065095 3-30 61 4068567 4-5 20
4057693 9-27 23 1-17 8 4065096 3-30 61 4068568 4-5 24
4057694 9-27 23 1-19 8 4065473 1-37 21 4068618 8-5 5
4057695 9-27 23 4061210 1-15 7 4065489 9-43 3 4068619 8-5 11
9-28 23 1-17 9 9-45 8 4068620 8-5 14
4057696 9-27 23 1-19 9 11-23 3 4068621 7-4 1
9-28 23 4061239 1-17 14 4065586 7-3 4 4068825 8-5 2
4057697 9-27 23 4061240 1-17 14 4065587 7-3 2 4068826 8-5 10
9-28 23 4061241 1-19 14 4065656 1-9 10 4069019 8-6 1
4057698 9-27 23 4061242 1-19 14 4065684 1-9 3 4069020 8-6 3
9-28 23 4061333 3-21 4 4065695 1-9 2 4069021 8-6 2
4057699 9-27 23 4061949 1-23 4 4065696 1-9 1 4069259 8-24 1
9-28 23 4061950 1-23 4 4065755 9-49 3 4069260 8-24 2
4057700 9-27 23 4061960 1-3 2 4065756 9-49 5 4069261 8-24 3
9-28 23 1-23 2 4065757 9-49 4 4069262 8-24 4
4057902 8-21 13 4062092 11-3 8 4065758 8-21 15 4069263 8-24 5
4058173 3-11 11 11-9 9-49 9 4069264 8-24 6
4058174 3-11 10 4062093 11-3 8 4065768 9-49 6 4069265 8-24 7
4058608 3-11 9 11-9 4065829 9-51 5 4069266 8-24 8
4059164 11-17 2 4062094 11-3 8 4065841 9-31 2 4069267 8-24 9
4059826 3-7 11 11-5 4065842 9-31 2 4069353 9-40 11
4060080 9-6 10 4062095 11-3 8 4066982 11-19 6 4069451 7-3 6
9-10 3 11-9 11-21 14 4069510 7-3 7
9-14 3 4062106 2-7 14 4067046 11-21 6 4069515 7-3 5
11-3 7 4062267 2-7 15 4067050 11-21 7 4069842 11-13 2
4060096 5-3 6 4062282 2-9 13 4067052 11-21 5 4069843 11-13 2
4060108 5-3 1 4062284 2-9 14 4067241 2-11 7 4069844 11-13 2
4060117 5-3 9 4062380 2-11 6 4067242 2-11 8 4069845 11-13 2
4060121 5-3 10 4062776 9-6 11 4067248 2-11 3 4069846 11-13 2
4060131 5-3 15 9-10 2 4067275 4-3 9 4069847 11-13 2
4060132 5-3 20 9-14 2 4067341 9-36 24 4069848 11-13 2
4060133 5-3 17 11-3 6 4067342 9-36 21 4069849 11-13 2
4060134 5-3 18 4062777 9-6 8 4067343 9-36 23 4069850 11-13 2
4060135 5-3 14 9-10 5 4067389 1-3 3 4069851 11-13 2
©2014 HYSTER COMPANY See Service Manual 13-7
for service procedures.
UNIT CODE D435
EUROPE 01/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4069852 11-13 2 4072190 10-5 3 4072251 10-7 4 4072307 10-7 4


4069853 11-13 2 4072191 10-5 3 4072252 10-7 4 4072308 10-7 4
4069854 11-13 2 4072192 10-5 3 4072253 10-7 4 4072309 10-7 4
4069855 11-13 2 4072193 10-5 3 4072254 10-7 4 4072310 10-7 4
4069856 11-13 2 4072194 10-5 3 4072255 10-7 4 4072311 10-7 4
4069857 11-13 2 4072195 10-5 3 4072256 10-7 4 4072312 10-7 4
4069858 11-13 2 4072196 10-5 3 4072257 10-7 4 4072313 10-7 4
4069859 11-13 2 4072197 10-5 3 4072258 10-7 4 4072314 10-8 4
4069860 11-13 2 4072198 10-5 3 4072259 10-7 4 4072315 10-8 4
4069861 11-13 2 4072199 10-6 4 4072260 10-7 4 4072316 10-8 4
4069862 11-13 2 4072200 10-6 4 4072261 10-7 4 4072317 10-8 4
4069863 11-13 2 4072201 10-6 4 4072262 10-7 4 4072318 10-8 6
4070066 9-36 13 4072202 10-6 4 4072263 10-7 4 4072319 10-8 6
4070894 1-13 6 4072203 10-6 4 4072264 10-7 4 4072355 10-19 9
4071467 3-9 12 4072204 10-6 4 4072265 10-7 4 4072356 10-4 1
3-11 1 4072205 10-6 4 4072266 10-8 6 4072358 2-17 1
4071475 1-43 7 4072206 10-6 4 4072267 1-7 8 4072359 2-17 3
4071476 2-25 2 4072207 10-6 4 1-11 8 4072360 10-5 3
4071477 1-40 1 4072208 10-6 4 4072268 1-7 8 4072361 10-5 3
4072076 6-4 1 4072209 10-6 4 1-11 8 4072362 10-5 3
4072077 6-4 2 4072210 10-6 4 4072274 10-19 6 4072363 10-5 3
4072078 6-4 3 4072211 10-6 4 4072275 10-4 1 4072364 10-5 3
4072079 6-4 4 4072212 10-6 4 4072277 10-19 6 4072365 10-5 3
4072080 6-4 5 4072213 10-6 4 4072278 10-5 3 4072366 10-5 3
4072155 1-37 7 4072214 10-6 4 4072279 10-6 3 4072367 10-5 3
1-39 7 4072215 10-6 4 4072280 10-6 3 4072368 10-5 3
4072156 1-37 5 4072216 10-6 4 4072281 10-6 3 4072369 10-5 3
1-39 5 4072217 10-6 4 4072282 10-6 3 4072370 10-5 3
4072157 1-37 8 4072218 10-6 4 4072283 10-6 3 4072371 10-5 3
1-39 8 4072219 10-6 4 4072284 10-6 3 4072372 10-5 3
4072158 1-37 6 4072220 10-6 4 4072285 10-6 3 4072373 10-5 3
1-39 6 4072221 10-6 4 4072286 10-6 3 4072374 10-5 3
4072163 1-37 4 4072222 10-8 6 4072287 10-6 3 4072375 10-6 4
4072171 10-19 1 4072231 10-19 3 4072288 10-6 3 4072376 10-6 4
4072172 10-4 1 4072232 10-4 1 4072289 10-6 3 4072377 10-7 4
4072173 10-4 2 4072234 10-19 4 4072290 10-6 3 4072378 10-7 4
4072174 10-19 2 4072235 10-19 5 4072291 10-6 3 4072379 10-7 4
4072175 10-19 2 4072236 10-5 3 4072292 10-6 3 4072380 10-7 4
4072176 10-4 3 4072237 10-5 3 4072293 10-6 3 4072381 10-7 4
4072177 10-4 3 4072238 10-5 3 4072294 10-6 3 4072382 10-7 4
4072178 10-4 3 4072239 10-5 3 4072295 10-6 3 4072383 10-7 4
4072179 10-4 3 4072240 10-5 3 4072296 10-6 3 4072384 10-7 4
4072180 10-4 3 4072241 10-5 3 4072297 10-6 3 4072385 10-7 4
4072181 10-4 3 4072242 10-5 3 4072298 10-7 4 4072386 10-7 4
4072182 10-4 3 4072243 10-5 3 4072299 10-7 4 4072387 10-7 4
4072183 10-4 3 4072244 10-5 3 4072300 10-7 4 4072388 10-7 4
4072184 10-4 3 4072245 10-5 3 4072301 10-7 4 4072389 10-7 4
4072185 10-4 3 4072246 10-5 3 4072302 10-7 4 4072468 11-5 5
4072186 10-5 3 4072247 10-5 3 4072303 10-7 4 11-9 5
4072187 10-5 3 4072248 10-5 3 4072304 10-7 4 4072469 11-5 6
4072188 10-5 3 4072249 10-5 3 4072305 10-7 4 11-9 6
4072189 10-5 3 4072250 10-5 3 4072306 10-7 4 4072470 11-5 7
13-8 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE D435
01/2014 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-9 7 4072497 11-5 39 4072667 2-17 5 4072750 3-23 8


4072471 11-5 8 11-9 39 4072669 2-17 11 4072751 3-23 6
11-9 8 4072498 11-5 40 4072670 2-17 10 4072752 10-15 5
4072472 11-5 9 11-10 40 4072671 10-14 3 4072753 10-15 5
11-9 9 4072499 11-6 42 4072672 10-14 4 4072754 10-15 5
4072473 11-5 10 11-10 42 4072673 2-17 7 4072755 10-15 5
11-9 10 4072500 11-6 43 4072674 10-14 5 4072756 10-15 5
4072474 11-5 11 11-10 43 4072675 10-14 5 4072757 10-15 5
11-9 11 4072501 11-6 44 4072676 10-14 5 4072758 10-15 5
4072475 11-5 12 11-10 44 4072677 10-14 5 4072759 10-15 5
11-9 12 4072502 11-6 45 4072678 10-14 5 4072760 10-15 5
4072476 11-5 13 11-10 45 4072679 10-14 5 4072761 10-15 5
11-9 13 4072503 11-6 46 4072680 10-14 5 4072762 10-15 5
4072477 11-5 14 11-10 46 4072681 10-14 5 4072763 10-15 5
4072478 11-5 15 4072504 11-6 47 4072682 10-14 5 4072764 10-15 5
11-9 15 11-10 47 4072683 10-14 5 4072765 10-15 5
4072479 11-5 16 4072505 11-6 48 4072684 10-14 5 4072766 10-15 5
11-9 16 11-10 48 4072685 10-14 5 4072768 10-16 8
4072480 11-5 17 4072506 11-6 50 4072686 10-14 5 4072771 10-12 1
11-9 17 11-10 50 4072687 10-14 5 4072772 4-7 3
4072481 11-5 18 4072507 11-5 5 4072688 10-14 5 4072773 5-5 1
11-9 18 11-9 5 4072689 10-14 5 5-7
4072482 11-5 19 4072508 11-5 7 4072690 10-14 5 4072774 10-13 2
11-9 19 11-9 7 4072691 10-14 5 4072775 10-13 2
4072483 11-5 20 4072509 11-9 14 4072692 10-14 5 4072776 10-14 2
11-9 20 4072622 10-12 1 4072693 10-14 5 4072777 10-14 2
4072484 11-5 21 4072623 2-17 2 4072694 10-14 5 4072778 10-14 2
11-9 21 4072625 2-17 12 4072695 10-14 5 4072779 10-14 2
4072485 11-5 22 4072626 2-17 14 4072696 10-14 5 4072780 10-14 2
11-9 22 4072627 10-12 2 4072698 10-16 7 4072781 10-14 2
4072486 11-5 23 4072628 10-12 2 4072699 10-16 8 4072782 10-14 2
11-9 23 4072629 10-12 2 4072728 10-12 1 4072783 10-14 2
4072487 11-5 24 4072630 10-12 2 4072729 2-17 6 4072784 10-14 2
11-9 24 4072631 10-12 2 4072730 2-17 9 4072785 10-14 2
4072488 11-5 30 4072632 10-12 2 4072731 2-17 13 4072786 10-14 2
11-9 30 4072633 10-12 2 4072732 2-17 8 4072787 10-14 2
4072489 11-5 31 4072634 10-12 2 4072733 10-13 2 4072788 10-14 2
11-9 31 4072635 10-12 2 4072734 10-13 2 4072789 10-14 2
4072490 11-5 32 4072636 10-12 2 4072735 10-13 2 4072790 10-14 2
11-9 32 4072637 10-12 2 4072736 10-13 2 4072791 10-14 2
4072491 11-5 33 4072638 10-13 2 4072737 10-13 2 4072792 10-14 2
11-9 33 4072639 10-13 2 4072738 10-13 2 4072793 10-14 2
4072492 11-5 34 4072640 10-13 2 4072739 10-13 2 4072797 5-5 2
11-9 34 4072641 10-13 2 4072740 10-13 2 4072798 5-5 3
4072493 11-5 35 4072642 10-13 2 4072741 10-13 2 4072799 5-5 6
11-9 35 4072643 10-13 2 4072742 10-13 2 4072800 10-15 5
4072494 11-5 36 4072644 10-13 2 4072743 10-13 2 4072801 10-15 5
11-9 36 4072645 10-13 2 4072744 10-13 2 4072802 10-15 5
4072495 11-5 37 4072646 10-13 2 4072745 10-13 2 4072803 10-15 5
11-9 37 4072647 10-13 2 4072746 10-13 2 4072804 10-15 5
4072496 11-5 38 4072648 10-13 2 4072747 10-13 2 4072805 10-15 5
11-9 38 4072649 10-13 2 4072749 3-23 1 4072806 10-15 5
©2014 HYSTER COMPANY See Service Manual 13-9
for service procedures.
UNIT CODE D435
EUROPE 01/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4072807 10-15 5 4072892 10-16 7 4078630 5-5 5 4090388 2-5 2


4072808 10-15 5 4072893 10-16 8 4078631 5-5 14 4090511 12-4
4072809 10-15 5 4075291 12-2 4078848 7-7 1 4091220 9-51 7
4072810 10-15 5 4075292 12-2 4078849 7-7 5 4092340 2-3 6
4072811 10-15 5 4075293 12-2 4078850 7-7 1 4094167 1-40 2
4072812 10-15 5 4075790 8-21 5 4078851 7-7 5 4095058 9-27 16
4072813 10-15 5 4075791 8-21 4 4078921 1-21 2 11-14 2
4072814 10-15 5 4075792 8-21 6 4078922 1-21 2 11-15 1
4072815 10-16 5 4075793 8-21 7 4078944 1-23 7 4099614 1-9 11
4072816 10-16 5 4075794 8-21 3 4078945 1-23 5 4101192 1-4 1
4072817 10-16 5 4075976 1-27 1 4079268 3-19 1 4101267 2-19 13
4072818 10-16 5 4076597 11-17 4 4079269 3-21 3 4101284 10-16 18
4072819 10-16 5 4077216 4-3 12 4079429 9-51 2 4103286 2-17 4
4072821 10-16 8 4077430 4-3 6 4079606 9-25 4 4103756 11-5 1
4072846 10-12 1 4077631 11-25 4 4080178 7-3 11 11-9 1
4072847 5-5 8 4077633 9-27 23 4080296 2-21 7 4605337 2-13 8
4072848 5-5 7 4077634 9-27 23 4080389 3-9 8 4611347 2-23
4072849 5-5 12 4077635 9-27 23 4080391 3-5 23 4611348 2-23
4072850 5-5 11 4077636 9-27 23 4080393 3-5 25 4611349 2-23
4072852 10-13 2 4077637 9-27 23 4081326 9-21 1 4612050 2-23
4072853 10-13 2 4077638 9-27 23 4081327 9-25 5 4612863 2-19 8
4072854 10-13 2 9-27 23 4081346 9-22 8 4613517 3-3 1
4072855 10-13 2 4077640 9-27 23 4081347 9-21 4 4613518 3-3 13
4072856 10-13 2 4077641 9-27 23 4081364 9-22 7 4613521 3-9 2
4072857 10-13 2 4077642 9-27 23 4081408 9-25 11 4613522 9-25 15
4072858 10-13 2 4077643 9-27 23 9-31 3 10-11
4072859 10-13 2 4077644 9-27 23 4081411 9-25 11 4613523 9-25 15
4072860 10-13 2 9-28 23 9-31 3 10-11
4072861 10-13 2 4077646 9-28 23 4082292 3-5 26 4613672 2-23 20
4072862 10-13 2 4077647 9-28 23 4082826 3-5 23 4613827 9-26 15
4072863 10-13 2 4077665 11-25 3 4082827 3-5 18 10-12
4072864 10-13 2 4078041 8-9 11 4083440 6-7 6 4613868 9-26 15
4072865 10-13 2 8-11 8 4084576 3-27 4 10-12
4072866 10-13 2 8-13 11 4084593 1-37 20 4613869 9-27 15
4072869 5-5 10 8-15 8 1-39 19 10-12
4072870 8-17 1 4078042 8-9 6 3-13 8 4613959 9-26 15
4072871 8-17 2 8-11 3 4085135 12-3 1 10-11
4072876 10-14 5 8-13 6 4085136 12-3 1 4613960 9-26 15
4072877 10-15 5 8-15 3 4085137 12-3 1 10-11
4072878 10-15 5 4078102 9-45 2 4085138 12-3 2 4614414 3-7 3
4072879 10-15 5 4078112 9-45 10 4085139 12-3 2 4614574 3-3 8
4072880 10-15 5 4078190 9-34 3 4085140 12-3 2 4614602 8-23 1
4072881 10-15 5 4078318 7-3 8 4085461 9-31 4 10-19
4072882 10-15 5 4078417 1-37 11 4085964 1-31 2 4614603 8-23 1
4072883 10-15 5 1-39 11 4085965 1-31 4 10-19
4072884 10-15 5 4078551 9-6 4 4085966 1-31 1 4614616 9-17 7
4072885 10-15 5 9-25 3 4087568 2-5 6 10-3
4072886 10-15 5 4078622 7-7 1 4087569 2-25 1 4614777 9-18 7
4072887 10-15 5 4078625 7-7 5 4089019 11-13 4 10-4
4072888 10-15 5 4078627 5-5 13 4089640 9-43 1 4614870 9-18 7
4072889 10-15 5 4078628 5-5 9 4089953 9-36 17 10-4
4072890 10-15 5 4078629 5-5 4 4090173 9-36 16 4614871 9-18 7
13-10 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE D435
01/2014 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-4 9-35 9 9-33 1 9-35 9


4614872 9-17 7 9-35 9 4622554 9-33 1 4623364 9-34 9
10-3 9-36 9 9-33 1 9-35 9
4614873 9-17 7 4618960 9-35 9 4622555 9-33 1 4623365 9-35 9
10-3 9-35 9 9-33 1 9-35 9
4614912 9-27 20 9-35 9 4622556 9-33 1 4623366 9-35 9
4615162 3-3 3 9-36 9 9-33 1 9-35 9
4615163 3-3 9 4618961 9-35 9 4622557 9-33 1 4623367 9-35 9
3-5 8 9-35 9 9-33 1 9-35 9
4616264 9-17 7 9-36 9 4622558 9-33 1 4623368 9-35 9
10-3 4618962 9-36 9 9-33 1 9-35 9
4616265 9-17 7 4619001 8-19 6 4622559 9-33 1 9-36 9
10-3 4619002 8-19 5 9-33 1 4623369 9-35 9
4617385 3-15 7 4619083 8-19 17 4622560 9-33 1 9-35 9
4617386 3-15 6 4619088 8-19 3 9-33 1 9-36 9
4617527 9-25 15 4619089 8-19 4 9-34 1 4623370 9-35 9
10-11 4619090 8-19 16 4622561 9-33 1 9-35 9
4617529 9-17 7 4619091 8-19 14 9-33 1 9-36 9
10-3 4619092 3-17 5 9-34 1 4623371 9-35 9
4617531 9-26 15 4619283 3-21 7 4622588 9-33 1 9-35 9
10-11 4619285 3-19 7 9-33 1 9-36 9
4617672 6-7 10 4619315 9-33 1 9-34 1 4623372 9-35 9
4617673 3-7 1 9-33 1 4622589 9-33 1 9-35 9
4617675 1-37 25 4619316 9-33 1 9-34 1 9-36 9
1-39 24 4619317 9-33 1 9-34 1 4623373 9-35 9
4617764 9-33 1 9-33 1 4622590 9-33 1 9-35 9
9-33 1 9-33 1 9-34 1 9-36 9
4617773 9-17 7 9-34 1 9-34 1 4623374 9-35 9
10-3 4619318 9-34 9 4622591 9-33 1 9-35 9
4617774 9-25 15 9-35 9 9-34 1 9-36 9
10-11 4619319 9-33 1 9-34 1 4623375 9-35 9
4617887 2-7 11 9-34 9 4622592 9-33 1 9-36 9
4617888 2-7 11 9-35 9 9-34 1 4623376 9-35 9
4618387 9-33 1 4619320 9-35 9 9-34 1 9-36 9
9-33 1 9-35 9 4622593 9-34 1 4623377 9-35 9
4618388 9-33 1 9-35 9 9-34 1 9-36 9
9-33 1 9-36 9 4622594 9-34 1 4623378 9-36 9
9-33 1 4619679 9-36 26 9-34 1 4623379 9-36 9
9-34 1 4619680 9-36 19 4622595 9-34 1 4623380 9-36 9
4618389 9-33 1 4620461 9-34 1 9-34 1 4623381 9-36 9
9-33 1 9-34 1 4622596 9-34 1 4623785 9-17 7
9-33 1 4620463 9-36 9 4622597 9-34 1 10-3
9-34 1 9-36 9 4622598 9-34 1 4623786 9-17 7
4618390 9-33 1 4620467 8-19 7 4622599 9-34 1 10-3
9-34 1 4620479 8-19 15 4622774 11-17 3 4623787 9-17 7
9-34 1 4620572 3-7 2 4623360 9-34 9 10-3
4618391 9-34 1 4621221 8-19 6 9-35 9 4623788 9-17 7
4618957 9-34 9 4622319 3-3 28 4623361 9-34 9 10-3
9-35 9 3-5 16 9-35 9 4623789 9-17 7
4618958 9-35 9 4622552 9-33 1 4623362 9-34 9 10-3
9-35 9 9-33 1 9-35 9 4623790 9-17 7
4618959 9-35 9 4622553 9-33 1 4623363 9-34 9 10-3
©2014 HYSTER COMPANY See Service Manual 13-11
for service procedures.
UNIT CODE D435
EUROPE 01/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4623791 9-17 7 4623817 9-18 7 4623844 9-17 7 4624055 9-25 15


10-3 10-4 10-3 10-11
4623792 9-17 7 4623818 9-18 7 4623845 9-17 7 4624056 9-25 15
10-3 10-4 10-3 10-11
4623793 9-17 7 4623819 9-18 7 4623846 9-17 7 4624057 9-25 15
10-3 10-4 10-3 10-11
4623794 9-17 7 4623820 9-18 7 4623847 9-17 7 4624058 9-25 15
10-3 10-4 10-3 10-11
4623795 9-17 7 4623821 9-18 7 4623848 9-17 7 4624059 9-26 15
10-3 10-4 10-3 10-11
4623796 9-17 7 4623822 9-18 7 4623850 4-3 2 4624060 9-26 15
10-3 10-4 4-5 10-11
4623797 9-17 7 4623823 9-18 7 4624035 9-25 15 4624061 9-26 15
10-3 10-4 10-11 10-11
4623798 9-17 7 4623824 9-18 7 4624036 9-25 15 4624062 9-26 15
10-3 10-4 10-11 10-11
4623799 9-17 7 4623825 9-18 7 4624037 9-25 15 4624063 9-26 15
10-3 10-4 10-11 10-11
4623800 9-17 7 4623826 9-18 7 4624038 9-25 15 4624064 9-26 15
10-3 10-4 10-11 10-11
4623801 9-17 7 4623827 9-18 7 4624039 9-25 15 4624065 9-26 15
10-3 10-4 10-11 10-11
4623802 9-17 7 4623828 9-18 7 4624040 9-25 15 4624066 9-26 15
10-3 10-4 10-11 10-11
4623803 9-17 7 4623829 9-18 7 4624041 9-25 15 4624067 9-26 15
10-3 10-4 10-11 10-11
4623804 9-18 7 4623830 9-18 7 4624042 9-25 15 4624068 9-26 15
10-3 10-4 10-11 10-11
4623805 9-18 7 4623831 9-18 7 4624043 9-25 15 4624069 9-26 15
10-3 10-4 10-11 10-11
4623806 9-18 7 4623832 9-18 7 4624044 9-25 15 4624070 9-26 15
10-3 10-4 10-11 10-11
4623807 9-18 7 4623833 9-18 7 4624045 9-25 15 4624071 9-26 15
10-3 10-4 10-11 10-11
4623808 9-18 7 4623834 9-18 7 4624046 9-25 15 4624072 9-26 15
10-3 10-4 10-11 10-12
4623809 9-18 7 4623835 9-18 7 4624047 9-25 15 4624073 9-26 15
10-3 10-4 10-11 10-12
4623810 9-18 7 4623837 9-17 7 4624048 9-25 15 4624074 9-26 15
10-4 10-3 10-11 10-12
4623811 9-18 7 4623838 9-17 7 4624049 9-25 15 4624075 9-26 15
10-4 10-3 10-11 10-12
4623812 9-18 7 4623839 9-17 7 4624050 9-25 15 4624076 9-26 15
10-4 10-3 10-11 10-12
4623813 9-18 7 4623840 9-17 7 4624051 9-25 15 4624077 9-26 15
10-4 10-3 10-11 10-12
4623814 9-18 7 4623841 9-17 7 4624052 9-25 15 4624078 9-26 15
10-4 10-3 10-11 10-12
4623815 9-18 7 4623842 9-17 7 4624053 9-25 15 4624079 9-26 15
10-4 10-3 10-11 10-12
4623816 9-18 7 4623843 9-17 7 4624054 9-25 15 4624080 9-26 15
10-4 10-3 10-11 10-12
13-12 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE D435
01/2014 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4624081 9-26 15 4625608 9-43 5 4627618 2-24 4633251 9-39 1


10-12 4625609 9-43 4 4627620 2-3 10 9-39 1
4624082 9-26 15 9-45 9 4627621 2-3 9 4633252 9-39 1
10-12 4625627 5-3 11 4627625 2-3 10 9-39 1
4624083 9-26 15 4625969 9-39 1 4627626 2-3 9 4633253 9-39 1
10-12 9-39 1 4627834 2-9 9 9-39 1
4624084 9-26 15 4625970 9-39 1 2-11 9-39 1
10-12 9-39 1 4627897 2-13 21 9-40 1
4624085 9-26 15 4625971 9-39 1 2-15 17 4633254 9-39 1
10-12 9-39 1 4627898 2-13 3 9-39 1
4624086 9-26 15 4625972 9-39 1 4627899 2-13 17 9-39 1
10-12 9-39 1 4627900 2-13 16 9-40 1
4624087 9-26 15 4625973 9-39 1 2-15 13 4633255 9-39 1
10-12 9-39 1 4627901 2-13 15 9-39 1
4624088 9-26 15 4625974 9-39 1 2-15 4 9-39 1
10-12 9-39 1 4627913 6-4 9-40 1
4624089 9-26 15 4625975 9-39 1 7-3 1 4633256 9-39 1
10-12 9-39 1 4628099 3-5 7 9-39 1
4624090 9-26 15 4625976 9-39 1 4628100 3-5 30 9-40 1
10-12 9-39 1 4628101 3-5 21 4633257 9-39 1
4624091 9-26 15 4626060 2-15 2 4628103 3-5 13 9-39 1
10-12 2-17 4628130 2-25 3 9-40 1
4624092 9-26 15 4626080 2-9 7 4628154 2-13 13 4633258 9-39 1
10-12 4626226 11-21 3 2-15 9 9-39 1
4624093 9-26 15 4626533 2-7 16 4628155 2-15 11 9-40 1
10-12 2-9 8 4628187 2-15 2 4633259 9-39 1
4624094 9-26 15 4626534 7-3 9 2-17 9-40 1
10-12 4626863 2-13 5 4628188 2-15 3 9-40 1
4624095 9-26 15 4626865 7-3 9 4628560 9-45 12 4633260 9-39 1
10-12 4627118 2-7 17 4628561 8-9 1 9-40 1
4624096 9-26 15 4627148 4-3 10 8-11 1 9-40 1
10-12 4-7 4628562 8-13 1 4633261 9-39 1
4624097 9-26 15 4627522 5-3 27 8-15 1 9-40 1
10-12 4627524 5-3 34 4629439 9-45 13 9-40 1
4624222 8-19 3 4627525 5-3 16 9-45 13 4633262 9-39 1
4624223 8-19 4 4627526 5-3 13 4629440 9-45 13 9-40 1
4624224 8-19 14 4627555 2-15 6 9-45 13 9-40 1
4624225 8-19 14 4627571 1-15 1 4629441 9-45 13 4633263 9-39 1
4624226 8-19 16 1-17 1 9-45 13 9-40 1
4624236 8-19 17 1-19 3 4629442 9-45 13 9-40 1
4624265 8-19 6 4627574 2-19 3 9-45 13 4633264 9-40 1
4624299 11-25 2 4627576 2-3 4 4629443 9-45 13 9-40 1
4624348 2-13 10 4627577 2-3 1 9-45 13 4633265 9-40 1
4624415 8-19 5 4627578 8-19 12 4629444 9-45 13 9-40 1
4624416 8-19 5 4627580 8-3 1 9-45 13 4633266 9-40 1
4624417 11-23 1 8-5 4630566 8-3 7 9-40 1
4624553 4-3 18 4627581 1-17 2 8-6 4633267 9-40 1
5-5 4627582 1-19 1 4631326 2-5 5 9-40 1
4624573 8-19 10 4627583 1-19 13 4633249 9-39 1 4633268 9-40 1
4624574 8-19 10 4627584 1-15 12 9-39 1 4633269 9-40 1
4624771 1-13 1 4627585 6-7 5 4633250 9-39 1 4633270 9-40 1
4624856 11-19 3 4627617 2-24 9-39 1 4633271 9-40 1
©2014 HYSTER COMPANY See Service Manual 13-13
for service procedures.
UNIT CODE D435
EUROPE 01/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4633272 9-40 1 9-46 13 9-46 13 9-46 13


4633426 3-7 4 4633475 9-45 13 9-46 13 4633485 9-46 13
4633468 9-45 13 9-46 13 4633480 9-45 13 9-46 13
9-45 13 9-46 13 9-46 13 4633486 9-46 13
4633469 9-45 13 9-46 13 9-46 13 9-46 13
9-45 13 4633476 9-45 13 4633481 9-45 13 4633487 9-46 13
4633470 9-45 13 9-46 13 9-46 13 9-46 13
9-46 13 9-46 13 9-46 13 4633488 9-46 13
4633471 9-45 13 9-46 13 4633482 9-45 13 9-46 13
9-46 13 4633477 9-45 13 9-46 13 4633489 9-46 13
4633472 9-45 13 9-46 13 9-46 13 4633490 9-46 13
9-46 13 9-46 13 4633483 9-45 13 4633491 9-46 13
4633473 9-45 13 4633478 9-45 13 9-46 13 4633492 9-46 13
9-46 13 9-46 13 9-46 13 4633493 9-46 13
4633474 9-45 13 9-46 13 4633484 9-45 13 4633858 3-5 29
9-46 13 4633479 9-45 13 9-46 13 4634484 6-7 2
9-46 13

13-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.

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