Professional Documents
Culture Documents
0
R2.0HD - R2.5
(D435)
SECTIONS
1 FRAME
2 OPERATOR COMPARTMENT
3 ELECTRICAL SYSTEM
4 DRIVE UNIT
5 STEERING SYSTEM
6 BRAKE/ACCELERATOR SYSTEM
7 LOAD WHEEL
8 HYDRAULIC SYSTEM
10 CYLINDERS
11 CARRIAGE
12 ACCESSORIES
13 NUMERICAL INDEX
This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE D435
01/2014 EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ADDITIONAL FAN
OPTION ....................................................................................................................................................... 3-26
ARMREST
JOYSTICK - OPTION .................................................................................................................................. 2-14
MINI LEVERS MULTIFUCTION .................................................................................................................. 2-12
B
BACK-UP ALARM
OPTION ....................................................................................................................................................... 3-12
BATTERY COMPARTMENT
LATERAL EXTRACTION - OPTION ........................................................................................................... 1-10
VERTICAL EXTRACTION ........................................................................................................................... 1-6
BATTERY SENSOR ........................................................................................................................................ 1-12
BATTERY TRAY
ONLY FOR MODELS WITH LATERAL EXTRACTION - OPTION ............................................................. 12-6
C
CHAIN GUIDE ................................................................................................................................................. 8-20
CHAIN OPENER TOOL
OPTION ....................................................................................................................................................... 12-4
COLOUR CAMERA
OPTION ....................................................................................................................................................... 9-48
CONNECTORS CONTACTS TOOLS ............................................................................................................. 3-28
CONTROL CARD
OPTION ....................................................................................................................................................... 11-16
CONTROL MODULE
WITH SOFTWARE UPLOADED ................................................................................................................. 3-8
CONTROL PANEL 350A/450A
→ S/N D435T01406L ................................................................................................................................. 3-2
S/N D435T01407L → ................................................................................................................................. 3-4
CONTROL VALVE .......................................................................................................................................... 8-24
CONTROL VALVE AND CYLINDER ............................................................................................................... 8-22
COVER PLATE ADJUSTABLE
ONLY FOR MODEL R1.6N WITH BATTERY 700AH DIN B ....................................................................... 1-8
D
DASHBOARD AND PANELS .......................................................................................................................... 2-2
DC-DC CONVERTERS
OPTION ....................................................................................................................................................... 3-14
DISPLAY
BASIC .......................................................................................................................................................... 2-6
PREMIUM - OPTION .................................................................................................................................. 2-8
DISPLAY LCD
PREMIUM - OPTION .................................................................................................................................. 2-10
DRIVE UNIT .................................................................................................................................................... 4-2
E
ELECTRICAL SYSTEM ................................................................................................................................... 9-38
DESCRIPTION PAGE
EXTENSION BATTERY CABLE
OPTION ....................................................................................................................................................... 12-8
F
FAN
HYDRAULIC TANK ..................................................................................................................................... 3-24
FILTER ............................................................................................................................................................ 8-16
FLASHING BEACON
OPTION ....................................................................................................................................................... 3-16
FLOORPLATE AND MOTOR COVER ............................................................................................................ 2-18
FORK SIDE SAFETY RETAINERS
ONLY WITHOUT LOAD BACKREST .......................................................................................................... 11-15
FORKS ............................................................................................................................................................ 11-12
FRAME ............................................................................................................................................................ 1-2
FREE LIFT CYLINDER ................................................................................................................................... 10-10
FREE LIFT CYLINDER AND CHAIN ............................................................................................................... 9-24
FREE LIFT DAMPENING ................................................................................................................................ 9-42
G
GEARBOX ....................................................................................................................................................... 4-6
H
HEADREST
ONLY FOR SEAT MSG65 - OPTION ......................................................................................................... 2-24
HEIGHT INDICATOR
OPTION ....................................................................................................................................................... 9-44
HYDRAULIC HOSES ...................................................................................................................................... 8-18
HYDRAULIC PLUGS
OPTION ....................................................................................................................................................... 12-3
HYDRAULIC SYSTEM .................................................................................................................................... 9-32
HYDRAULIC TANK 23 LT.
ONLY FOR MODEL R1.6N (→ S/N D435T01408L) .................................................................................. 8-12
ONLY FOR MODEL R1.6N (S/N D435T01409L →) .................................................................................. 8-14
HYDRAULIC TANK 30 LT.
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 (→ S/N D435T01408L) ..................................... 8-8
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 (S/N D435T01409L →) ..................................... 8-10
HYDRAULIC TOOLING
OPTION ....................................................................................................................................................... 12-2
I
INNER MAST .................................................................................................................................................. 9-12
INTERMEDIATE MAST ................................................................................................................................... 9-8
J
JOYSTICK CONTROL
OPTION ....................................................................................................................................................... 2-16
L
LABEL ............................................................................................................................................................. 1-44
LABELS
DESCRIPTION PAGE
MAST TROLLEY ......................................................................................................................................... 1-40
LASER FORKS POSITIONING
OPTION ....................................................................................................................................................... 11-18
LIFTING MOTOR ............................................................................................................................................ 8-4
LIFTING PUMP ............................................................................................................................................... 8-6
LIFTING UNIT ................................................................................................................................................. 8-2
LOAD BACKREST
ONLY WITHOUT FORK SIDE SAFETY RETAINERS ................................................................................ 11-14
LOAD CELL
OPTION ....................................................................................................................................................... 9-30
LOAD WHEEL ................................................................................................................................................. 7-4
LOAD WHEEL COVER
OPTION ....................................................................................................................................................... 7-6
LOAD WHEELS BRAKE ................................................................................................................................. 6-4
LOAD WHEELS GROUP ................................................................................................................................ 7-2
M
MAIN LIFT CHAINS ......................................................................................................................................... 9-20
MAIN LIFT CYLINDER .................................................................................................................................... 10-2
MAIN LIFT CYLINDERS .................................................................................................................................. 9-16
MAST 3 STAGE FFL ....................................................................................................................................... 9-2
MAST TROLLEY
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 ............................................................................ 1-36
ONLY FOR MODEL R1.6N ......................................................................................................................... 1-38
MONITOR
OPTION ....................................................................................................................................................... 9-50
MOTOR BRAKE .............................................................................................................................................. 6-2
MULTIPURPOSE BAR
OPTION ....................................................................................................................................................... 1-24
O
OBJECT HOLDER
OPTION ....................................................................................................................................................... 2-4
OUTER MAST ................................................................................................................................................. 9-4
OVERHEAD GUARD ...................................................................................................................................... 1-14
DRIVE IN 1400 - OPTION ........................................................................................................................... 1-16
DRIVE IN 1700 - OPTION ........................................................................................................................... 1-18
OVERHEAD GUARD - PROTECTION NET
OPTION ....................................................................................................................................................... 1-20
OVERHEAD GUARD - PROTECTION SCREEN
OPTION ....................................................................................................................................................... 1-22
P
PEDALS .......................................................................................................................................................... 6-6
PHONE HOLDER
OPTION ....................................................................................................................................................... 1-30
PRESENCE PALLET
OPTION ....................................................................................................................................................... 11-20
DESCRIPTION PAGE
R
RELAY AND FUSES ....................................................................................................................................... 3-10
S
SEAT MSG20 .................................................................................................................................................. 2-20
SEAT MSG65
OPTION ....................................................................................................................................................... 2-22
SIDE GUIDE ROLLERS - STEEL
OPTION - ONLY FOR B6 = 1304MM ......................................................................................................... 1-34
SIDE GUIDE ROLLERS - VULKOLLAN
OPTION ....................................................................................................................................................... 1-32
SIDESHIFT AUTO CENTERING
OPTION ....................................................................................................................................................... 11-22
SIDESHIFT CARRIAGE .................................................................................................................................. 11-2
WITH 4TH WAY .......................................................................................................................................... 11-8
STABILIZERS .................................................................................................................................................. 1-4
STEERING COLUMN ...................................................................................................................................... 5-2
STEERING MOTOR ........................................................................................................................................ 5-6
STEERING UNIT ............................................................................................................................................. 5-4
STRETCH WRAP
OPTION ....................................................................................................................................................... 1-28
SUPPORT CLIPBOARD
OPTION ....................................................................................................................................................... 1-26
T
TILT AUTO SETTING
OPTION ....................................................................................................................................................... 11-24
TRACTION MOTOR ........................................................................................................................................ 4-4
TROLLEY CYLINDER ..................................................................................................................................... 10-18
W
WIRE HARNESS CONTROL PANEL ............................................................................................................. 3-6
WORK LIGHT
OPTION ....................................................................................................................................................... 3-22
WORK LIGHT - FRONT SIDE
OPTION ....................................................................................................................................................... 3-18
WORK LIGHTS - REAR SIDE
OPTION ....................................................................................................................................................... 3-20
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTES
1 FRAME
UNIT CODE D435
01/2014 EUROPE
SECTION 1
FRAME
DESCRIPTION PAGE
BATTERY COMPARTMENT
LATERAL EXTRACTION - OPTION ........................................................................................................... 1-10
VERTICAL EXTRACTION ........................................................................................................................... 1-6
BATTERY SENSOR ........................................................................................................................................ 1-12
COVER PLATE ADJUSTABLE
ONLY FOR MODEL R1.6N WITH BATTERY 700AH DIN B ....................................................................... 1-8
FRAME ............................................................................................................................................................ 1-2
LABEL ............................................................................................................................................................. 1-44
LABELS
MAST TROLLEY ......................................................................................................................................... 1-40
MAST TROLLEY
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5 ............................................................................ 1-36
ONLY FOR MODEL R1.6N ......................................................................................................................... 1-38
MULTIPURPOSE BAR
OPTION ....................................................................................................................................................... 1-24
OVERHEAD GUARD ...................................................................................................................................... 1-14
DRIVE IN 1400 - OPTION ........................................................................................................................... 1-16
DRIVE IN 1700 - OPTION ........................................................................................................................... 1-18
OVERHEAD GUARD - PROTECTION NET
OPTION ....................................................................................................................................................... 1-20
OVERHEAD GUARD - PROTECTION SCREEN
OPTION ....................................................................................................................................................... 1-22
PHONE HOLDER
OPTION ....................................................................................................................................................... 1-30
SIDE GUIDE ROLLERS - STEEL
OPTION - ONLY FOR B6 = 1304MM ......................................................................................................... 1-34
SIDE GUIDE ROLLERS - VULKOLLAN
OPTION ....................................................................................................................................................... 1-32
STABILIZERS .................................................................................................................................................. 1-4
STRETCH WRAP
OPTION ....................................................................................................................................................... 1-28
SUPPORT CLIPBOARD
OPTION ....................................................................................................................................................... 1-26
FRAME
ITEM PART NO. DESCRIPTION QTY
1 302399 Nut ...................................................................................................................... 6
2 4061960 Spacer ................................................................................................................ 8
3 4067389 Protector ............................................................................................................. 1
4 2785612 Hitch .................................................................................................................... 4
5 4067391 Plate .................................................................................................................... 1
6 296162 Capscrew ............................................................................................................ 4
7 4060181 Rivet .................................................................................................................... 4
8 4038401 Support ............................................................................................................... 1
8 a 4045608 Support (Narrow) ................................................................................................ 1
9 4017120 Bolt ...................................................................................................................... 2
10 302401 Locknut ............................................................................................................... 2
11 4038438 Rubber Cushion .................................................................................................. 2
12 1533695 Bolt ...................................................................................................................... 2
13 4038395 Hinge .................................................................................................................. 1
14 4038386 Door Panel .......................................................................................................... 1
14 a 4045635 Door Panel (Narrow) ........................................................................................... 1
15 296166 Capscrew ............................................................................................................ 1
16 320159 Washer ............................................................................................................... 2
17 4065084 Spacer ................................................................................................................ 4
18 4031287 Capscrew ............................................................................................................ 4
19 302400 Nut ...................................................................................................................... 2
20 320158 Washer ............................................................................................................... 2
21 1527879 Capscrew ............................................................................................................ 2
22 320165 Washer ............................................................................................................... 2
23 296071 Capscrew ............................................................................................................ 2
24 1476421 Washer ............................................................................................................... 4
25 296160 Capscrew ............................................................................................................ 4
26 4067390 Plate .................................................................................................................... 1
FOOTNOTES:
a Only for model R1.6N
NOTES
BATTERY COMPARTMENT
VERTICAL EXTRACTION
FOOTNOTES:
a Only for model R1.6N
BATTERY COMPARTMENT
LATERAL EXTRACTION – OPTION
FOOTNOTES:
a Only for model R1.6N
BATTERY SENSOR
ITEM PART NO. DESCRIPTION QTY
1 4624771 Sensor ................................................................................................................ 1
2 1534417 Capscrew ............................................................................................................ 1
3 4063484 Plate .................................................................................................................... 1
4 2060639 Bolt ...................................................................................................................... 1
5 302399 Nut ...................................................................................................................... 1
6 4070894 Support ............................................................................................................... 1
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 4627571 Headrest ............................................................................................................. 1
2 2048064 Capscrew ............................................................................................................ 2
3 1676884 Handle ................................................................................................................ 1
4 4060182 Rivet .................................................................................................................... 2
5 1527884 Capscrew ............................................................................................................ 4
6 4061209 Shim .................................................................................................................... 1
7 4061210 Shim .................................................................................................................... 1
8 1380371 Bolt ...................................................................................................................... 3
9 320160 Washer ............................................................................................................... 3
10 302401 Locknut ............................................................................................................... 7
11 2793783 Screw .................................................................................................................. 2
12 4627584 Cover .................................................................................................................. 1
13 4047040 Nut ...................................................................................................................... 2
14 4038834 Overhead Guard ................................................................................................. 1
14 a 4038835 Overhead Guard (Narrow) .................................................................................. 1
FOOTNOTES:
a Only for model R1.6N
OVERHEAD GUARD
DRIVE IN 1400 – OPTION
FOOTNOTES:
a Only for model R1.6N
OVERHEAD GUARD
DRIVE IN 1700 – OPTION
FOOTNOTES:
a Only for model R1.6N
FOOTNOTES:
a Only for model DRIVE IN
FOOTNOTES:
a Only for model DRIVE IN
MULTIPURPOSE BAR
OPTION
FOOTNOTES:
a Only for model R1.6N
SUPPORT CLIPBOARD
OPTION
STRETCH WRAP
OPTION
PHONE HOLDER
OPTION
FOOTNOTES:
a b6=1224mm q.ty 4 - b6=1274mm q.ty 4 - d Only for b6=1274mm, 1384mm
b6=1294mm q.ty 8 - b6=1334mm q.ty 4 - e Only for b6=1294mm, 1304mm, 1434mm
b6=1384mm q.ty 4 - b6=1434mm q.ty 8
b b6=1274mm q.ty 4 - b6=1294mm q.ty 4 -
b6=1304mm q.ty 8 - b6=1384mm q.ty 4 -
b6=1434mm q.ty 8
c Only for b6=1224mm, 1334mm
MAST TROLLEY
MODELS R1.4 - R1.6 - R1.6HD - R2.0 - R2.0HD - R2.5
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 292535 Capscrew .................................................................................. 4 4 4 4
2 320161 Washer ..................................................................................... 4 4 4 4
3 4048458 Block ......................................................................................... 2 2 2 2
4 4056169 Mast Trolley .............................................................................. 1 .. .. ..
4 4056170 Mast Trolley .............................................................................. .. 1 .. ..
4 4072163 Mast Trolley .............................................................................. .. .. 1 1
5 4072156 Pin ............................................................................................. 4 4 4 4
6 4072158 Bushing ..................................................................................... 8 8 8 8
7 4072155 Roller ........................................................................................ 4 4 4 4
8 4072157 Wheel Hub ................................................................................ 4 4 4 4
9 4016060 Bearing ..................................................................................... 4 4 4 4
10 296134 Nut ............................................................................................ 2 2 2 2
11 4078417 Capscrew .................................................................................. 2 2 2 2
12 302398 Locknut ..................................................................................... 2 2 2 2
13 296154 Capscrew .................................................................................. 1 1 1 1
14 4037870 Potentiometer ........................................................................... 1 1 1 1
15 1579851 Nut ............................................................................................ 2 2 2 2
16 1534553 Pin ............................................................................................. 2 2 2 2
17 2797952 Bearing ..................................................................................... 2 2 2 2
18 2796074 Retainer .................................................................................... 2 2 2 2
19 4016082 Bumper ..................................................................................... 2 2 2 2
20 4084593 Bumper ..................................................................................... 4 4 4 4
21 a 4065473 Spacer (Battery 560Ah) ............................................................ .. .. 2 ..
22 4048389 Pin ............................................................................................. 1 1 1 1
23 296164 Capscrew .................................................................................. 1 1 1 1
24 4016090 Plate .......................................................................................... 1 .. .. ..
24 4016091 Plate .......................................................................................... .. 1 1 1
25 4617675 Cable (Wire harness trolley) ..................................................... 1 1 1 1
FOOTNOTES:
a Only for model R1.6HD with battery 560Ah
MAST TROLLEY
ONLY FOR MODEL R1.6N
NOTES
LABELS
ITEM PART NO. DESCRIPTION QTY
1 1606674 Label (Warranty) English (FFigure 1-22)........................................................... 1
2 1529042 Label (Hyster) (64x389mm Black) ...................................................................... 3
3 2792749 Label ................................................................................................................... 1
4 2792746 Label (Lifting Hook) ............................................................................................. 2
5 a 2770775 Label (Snowflake) ............................................................................................... 3
6 1494217 Label (Pinch Point) ............................................................................................. 3
7 4071475 Label (67x102mm) .............................................................................................. 1
FOOTNOTES:
a Cold Store (OPTION)
2 OPERATOR COMPARTMENT
UNIT CODE D435
01/2014 EUROPE
SECTION 2
OPERATOR COMPARTMENT
DESCRIPTION PAGE
ARMREST
JOYSTICK - OPTION .................................................................................................................................. 2-14
MINI LEVERS MULTIFUCTION .................................................................................................................. 2-12
DASHBOARD AND PANELS .......................................................................................................................... 2-2
DISPLAY
BASIC .......................................................................................................................................................... 2-6
PREMIUM - OPTION .................................................................................................................................. 2-8
DISPLAY LCD
PREMIUM - OPTION .................................................................................................................................. 2-10
FLOORPLATE AND MOTOR COVER ............................................................................................................ 2-18
HEADREST
ONLY FOR SEAT MSG65 - OPTION ......................................................................................................... 2-24
JOYSTICK CONTROL
OPTION ....................................................................................................................................................... 2-16
LABELS ........................................................................................................................................................... 2-25
OBJECT HOLDER
OPTION ....................................................................................................................................................... 2-4
SEAT MSG20 .................................................................................................................................................. 2-20
SEAT MSG65
OPTION ....................................................................................................................................................... 2-22
FOOTNOTES:
a Only for model R1.6N
OBJECT HOLDER
OPTION
DISPLAY
BASIC
FOOTNOTES:
a Cold Store (OPTION) b OPTION
DISPLAY
PREMIUM – OPTION
FOOTNOTES:
a Only for display without key switch (PIN CODE) b OPTION
DISPLAY LCD
PREMIUM – OPTION
ARMREST
MINI LEVERS MULTIFUCTION
ARMREST
JOYSTICK – OPTION
FOOTNOTES:
a OPTION
JOYSTICK CONTROL
OPTION
KEY:
A: Joystick - Premium model
B: Joystick - Standard model
QTY
ITEM PART NO. DESCRIPTION A B
4626060 Joystick (Standard) .................................................................................... .. 1
a 4628187 Joystick (Premium) ..................................................................................... 1 ..
1 4072358 Control Box ............................................................................................ 1 1
2 4072623 Bellows .............................................................................................. 1 1
3 4072359 Cover panel ....................................................................................... 2 2
4 4103286 Kit-Connector .................................................................................... 1 1
5 4072667 Handle side ............................................................................................ 1 1
6 4072729 Button (Direction indicator) .................................................................... 1 ..
7 4072673 Button (Aux) ........................................................................................... 1 ..
8 4072732 Kit-Plug .................................................................................................. .. 1
9 4072730 Button (Autocenter/Autolevel) ................................................................ 1 ..
10 4072670 Mounting Plate ....................................................................................... 1 1
11 4072669 Horn ....................................................................................................... 1 1
12 4072625 Handle top ............................................................................................. 1 1
13 4072731 Heater .................................................................................................... 1 1
14 4072626 Handle back ........................................................................................... 1 1
FOOTNOTES:
a OPTION
FOOTNOTES:
a Only for model R1.6N
SEAT MSG20
KEY:
A: Seat Cloth
B: Seat Skai
QTY
ITEM PART NO. DESCRIPTION A B
1640324 Seat Assy (Cloth) ....................................................................................... 1 ..
a 1640325 Seat Assy (Skai) ......................................................................................... .. 1
1 1660369 Seat Cushion (Cloth) ............................................................................. 1 ..
1 a 1660370 Seat Cushion (Skai) ............................................................................... .. 1
2 1569956 Back Cushion (Cloth) ............................................................................. 1 ..
2 a 1520355 Seat Cushion (Skai) ............................................................................... .. 1
3 1599215 Cover ..................................................................................................... 1 1
4 1665807 Cover ..................................................................................................... 1 1
5 1520343 Rail ......................................................................................................... 1 1
6 1520342 Hand Lever ............................................................................................ 1 1
7 4080296 Bracket ................................................................................................... 1 1
8 1520338 Bumper .................................................................................................. 1 1
9 1520339 Shock Absorber ..................................................................................... 1 1
10 1520341 Spring .................................................................................................... 1 1
11 1520347 Cable Assy ............................................................................................. 1 1
12 1520344 Lever ...................................................................................................... 1 1
13 2077575 Base ....................................................................................................... 1 1
FOOTNOTES:
a OPTION
SEAT MSG65
OPTION
KEY:
A: Seat Cloth
B: Seat Skai
C: Seat Heated cloth
D: Seat Heated skai
QTY
ITEM PART NO. DESCRIPTION A B C D
4611347 Seat-Full Suspension (Cloth) .................................................... 1 .. .. ..
c 4611348 Seat-Full Suspension (Skai) ..................................................... .. 1 .. ..
c 4611349 Seat-Full Suspension (Heated cloth) ........................................ .. .. 1 ..
c 4612050 Seat-Full Suspension (Heated skai) ......................................... .. .. .. 1
1 4043004 Backrest Cushion (Cloth) ...................................................... 1 .. .. ..
1 c 4043006 Backrest Cushion (Skai) ....................................................... .. 1 .. ..
1 c 4043008 Backrest Cushion (Heated cloth) .......................................... .. .. 1 ..
1 c 4043010 Backrest Cushion (Heated skai) ........................................... .. .. .. 1
2 4043005 Seat Cushion (Cloth) ............................................................ 1 .. .. ..
2 c 4043007 Seat Cushion (Skai) .............................................................. .. 1 .. ..
2 c 4043009 Seat Cushion (Heated cloth) ................................................ .. .. 1 ..
2 c 4043011 Seat Cushion (Heated skai) .................................................. .. .. .. 1
3 4043026 Backrest ................................................................................ 1 1 1 1
4 4043015 Fixing Parts Kit ..................................................................... 1 1 1 1
5 4043024 Cover .................................................................................... 1 1 1 1
6 4043025 Backrest Adjustment Kit ....................................................... 1 1 1 1
7 4043016 Grip .................................................................................. 1 1 1 1
8 4043018 Wear Parts Kit ...................................................................... 1 1 1 1
9 4043014 Handle .................................................................................. 1 1 1 1
10 4043013 Suspension ........................................................................... 1 1 1 1
11 4043017 Housing ............................................................................ 1 1 1 1
12 4043012 Bellows ................................................................................. 1 1 1 1
13 4043019 Swing Arm ............................................................................ 1 1 1 1
14 4043020 Shock Absorber .................................................................... 1 1 1 1
15 4043027 Safety Belts .......................................................................... 1 1 1 1
16 4043021 Seat Rail ............................................................................... 1 1 1 1
17 4043022 Handle .............................................................................. 1 1 1 1
18 a 4043023 Mounting Kit ..................................................................... 1 1 1 1
19 b 4043029 Heat Kit ................................................................................. .. .. 1 1
20 b 4613672 Wire Harness (Seat) ................................................................. .. .. 1 1
FOOTNOTES:
a Along-order with item 16 c OPTION
b Only for model with heated
FOOTNOTES:
a OPTION
NOTES
3 ELECTRICAL SYSTEM
UNIT CODE D435
01/2014 EUROPE
SECTION 3
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ADDITIONAL FAN
OPTION ....................................................................................................................................................... 3-26
BACK-UP ALARM
OPTION ....................................................................................................................................................... 3-12
CONNECTORS CONTACTS TOOLS ............................................................................................................. 3-28
CONTROL MODULE
WITH SOFTWARE UPLOADED ................................................................................................................. 3-8
CONTROL PANEL 350A/450A
→ S/N D435T01406L ................................................................................................................................. 3-2
S/N D435T01407L → ................................................................................................................................. 3-4
DC-DC CONVERTERS
OPTION ....................................................................................................................................................... 3-14
FAN
HYDRAULIC TANK ..................................................................................................................................... 3-24
FLASHING BEACON
OPTION ....................................................................................................................................................... 3-16
RELAY AND FUSES ....................................................................................................................................... 3-10
WIRE HARNESS CONTROL PANEL ............................................................................................................. 3-6
WORK LIGHT
OPTION ....................................................................................................................................................... 3-22
WORK LIGHT - FRONT SIDE
OPTION ....................................................................................................................................................... 3-18
WORK LIGHTS - REAR SIDE
OPTION ....................................................................................................................................................... 3-20
FOOTNOTES:
a Only for model R1.6N
CONTROL MODULE
WITH SOFTWARE UPLOADED
BACK-UP ALARM
OPTION
DC-DC CONVERTERS
OPTION
KEY:
A: Converter 12V
B: Converter 24V
C: Converter 12V and 24V
QTY
ITEM PART NO. DESCRIPTION A B C
1 296535 Screw ................................................................................................ 2 2 4
2 2794859 DC/DC Converter (24V) .................................................................... .. 1 1
3 4038440 Support Plate ..................................................................................... 1 1 1
4 320155 Washer .............................................................................................. 3 3 3
5 293743 Capscrew .......................................................................................... 1 1 1
6 4617386 Wire Harness (Converter 24V) .......................................................... .. 1 1
7 4617385 Wire Harness (Converter 12V) .......................................................... 1 .. 1
8 293744 Screw ................................................................................................ 1 1 1
9 302398 Locknut .............................................................................................. 1 1 1
10 2051112 DC/DC Converter (12V) .................................................................... 1 .. 1
11 4039172 Rivet .................................................................................................. 1 1 1
FLASHING BEACON
OPTION
FOOTNOTES:
a Only for standard models
WORK LIGHT
OPTION
FAN
HYDRAULIC TANK
ADDITIONAL FAN
OPTION
4 DRIVE UNIT
UNIT CODE D435
01/2014 EUROPE
SECTION 4
DRIVE UNIT
DESCRIPTION PAGE
DRIVE UNIT
ITEM PART NO. DESCRIPTION QTY
1 4018250 Brake Assy (FFigure 6-1).................................................................................. 1
2 4623850 Traction Motor (FFigure 4-2)............................................................................. 1
3 296014 Capscrew ............................................................................................................ 6
4 2784624 Sensor ................................................................................................................ 2
5 1534417 Capscrew ............................................................................................................ 2
6 4077430 Cover .................................................................................................................. 1
7 4031924 Drive Wheel (343/140 Vulkollan 92 SH.A) .......................................................... 1
7 a 4031925 Drive Wheel (343/140 Cold Store Supertrac 92 SH.A) ....................................... 1
7 a 4031926 Drive Wheel (343/140 Conductive Vulkollan 92 SH.A) ....................................... 1
8 1496460 Washer ............................................................................................................... 7
9 4067275 Bolt ...................................................................................................................... 7
10 4627148 Gearbox (FFigure 4-3)....................................................................................... 1
11 293795 Capscrew ............................................................................................................ 1
12 4077216 Washer ............................................................................................................... 1
13 4036016 Screw .................................................................................................................. 4
14 4041197 Plate .................................................................................................................... 1
15 4036015 Flange ................................................................................................................. 1
16 1527880 Capscrew ............................................................................................................ 3
17 1527889 Capscrew ............................................................................................................ 14
18 4624553 Steering Motor (FFigure 5-2)............................................................................. 1
FOOTNOTES:
a OPTION
TRACTION MOTOR
ITEM PART NO. DESCRIPTION QTY
4623850 Traction Motor ..................................................................................................... 1
1 4068564 Screw ............................................................................................................. 4
2 4068550 End Cover ...................................................................................................... 1
3 1462083 Snap Ring ....................................................................................................... 1
4 58908 Snap Ring ....................................................................................................... 2
5 1507307 O-Ring ............................................................................................................ 1
6 4068565 Ball Bearing .................................................................................................... 1
7 12921 Snap Ring ....................................................................................................... 2
8 4068554 Gear ............................................................................................................... 1
9 4068555 Rotor ............................................................................................................... 1
10 4068556 Stator .............................................................................................................. 1
11 4068557 Sensor ............................................................................................................ 1
12 4028639 Screw ............................................................................................................. 1
13 4068558 Clamp ............................................................................................................. 1
14 1572966 Screw ............................................................................................................. 1
15 4068559 Sensor ............................................................................................................ 1
16 4068560 Ring Terminal ................................................................................................. 1
17 4068561 Bushing .......................................................................................................... 1
18 4068566 Seal ................................................................................................................ 1
19 384193 Ball Bearing .................................................................................................... 1
20 4068567 O-Ring ............................................................................................................ 1
21 239503 Nut .................................................................................................................. 3
22 1505138 Washer ........................................................................................................... 3
23 293743 Capscrew ....................................................................................................... 4
24 4068568 Terminal Board ............................................................................................... 1
25 384227 Key ................................................................................................................. 1
26 1585066 Key ................................................................................................................. 1
GEARBOX
ITEM PART NO. DESCRIPTION QTY
4627148 Gearbox .............................................................................................................. 1
1 1507379 Screw ............................................................................................................. 12
2 1507378 Bearing ........................................................................................................... 1
3 4072772 Kit-Gear And Pinion ........................................................................................ 1
4 4035935 Breather .......................................................................................................... 1
5 1605807 Cap ................................................................................................................. 1
6 a. . . . . Slotted nut ...................................................................................................... 1
7 a. . . . . Drive pinion .................................................................................................... 1
8 a. . . . . Housing .......................................................................................................... 1
9 a. . . . . Shaft seal ....................................................................................................... 1
10 a. . . . . Thread protective shield ................................................................................. 1
11 a. . . . . Gear shaft ....................................................................................................... 1
12 382796 Sealing Ring ................................................................................................... 2
13 1507373 Plug ................................................................................................................ 1
14 a. . . . . Roller bearing ................................................................................................. 1
15 a. . . . . Bush ............................................................................................................... 1
16 a. . . . . Shim plate ...................................................................................................... 1
17 a. . . . . Bevel gear kit .................................................................................................. 1
18 a. . . . . Roller bearing ................................................................................................. 1
19 a. . . . . Shim plate ...................................................................................................... 1
20 1568222 Capscrew ....................................................................................................... 8
21 1568226 Pin .................................................................................................................. 8
22 1507491 Cover .............................................................................................................. 1
23 1507492 O-Ring ............................................................................................................ 1
24 a. . . . . Shim ............................................................................................................... 1
25 a. . . . . Roller bearing ................................................................................................. 1
26 a. . . . . Circlip ............................................................................................................. 1
27 1507371 Capscrew ....................................................................................................... 10
28 1568225 Cover .............................................................................................................. 1
29 a. . . . . Helical gear .................................................................................................... 1
30 318707 Plug ................................................................................................................ 1
31 a. . . . . Shim plate ...................................................................................................... 1
32 a. . . . . Roller bearing ................................................................................................. 1
33 a. . . . . Hexagon nut ................................................................................................... 1
FOOTNOTES:
a NOT SERVICED SEPARATELY
5 STEERING SYSTEM
UNIT CODE D435
01/2014 EUROPE
SECTION 5
STEERING SYSTEM
DESCRIPTION PAGE
STEERING COLUMN
ITEM PART NO. DESCRIPTION QTY
1 4060108 Steering Handle .................................................................................................. 1
2 239503 Nut ...................................................................................................................... 1
3 815597 Nut ...................................................................................................................... 4
4 1511169 Block ................................................................................................................... 1
5 296380 Washer ............................................................................................................... 2
6 4060096 Bearing ............................................................................................................... 4
7 2056600 Nut ...................................................................................................................... 1
8 296378 Washer ............................................................................................................... 1
9 4060117 Plate Wldmt ........................................................................................................ 1
10 4060121 Guide Rail ........................................................................................................... 1
11 4625627 Wire Harness (Stepper motor) ............................................................................ 1
12 293795 Capscrew ............................................................................................................ 8
13 4627526 Clip ...................................................................................................................... 3
14 4060135 Pin ....................................................................................................................... 1
15 4060131 Bellcrank ............................................................................................................. 1
16 4627525 Cover .................................................................................................................. 1
17 4060133 Pin ....................................................................................................................... 1
18 4060134 Pin ....................................................................................................................... 1
19 4060137 Return Spring ...................................................................................................... 1
20 4060132 Bearing ............................................................................................................... 2
21 815801 Capscrew ............................................................................................................ 4
22 1499411 Stepping Motor ................................................................................................... 1
23 302174 HCE-1013 Screw ................................................................................................ 1
24 1491313 Shaft ................................................................................................................... 1
25 2077300 Ball Bearing ........................................................................................................ 1
26 2792126 Snap Ring ........................................................................................................... 1
27 4627522 Button ................................................................................................................. 1
28 302127 Setscrew ............................................................................................................. 1
29 4060136 Rod ..................................................................................................................... 1
30 302022 Screw .................................................................................................................. 4
31 1510585 Compression Spring ........................................................................................... 1
32 1491318 Pin ....................................................................................................................... 1
33 1596421 Nut ...................................................................................................................... 2
34 4627524 Cover .................................................................................................................. 1
35 302020 Screw .................................................................................................................. 7
36 1703498 Steering Wheel ................................................................................................... 1
37 292681 Lockwasher ......................................................................................................... 1
38 136681 Capscrew ............................................................................................................ 1
39 2790135 Plug ..................................................................................................................... 1
STEERING UNIT
ITEM PART NO. DESCRIPTION QTY
4624553 Steering Motor .................................................................................................... 1
1 4072773 Motor (FFigure 5-3)....................................................................................... 1
2 4072797 Screw ............................................................................................................. 4
3 4072798 Cover .............................................................................................................. 1
4 4078629 Screw ............................................................................................................. 4
5 4078630 Cover .............................................................................................................. 1
6 4072799 Kit-Screw ........................................................................................................ 3
7 4072848 Screw ............................................................................................................. 4
8 4072847 Power Steering Controller (EPS) .................................................................... 1
9 4078628 Fuse Holder .................................................................................................... 1
10 4072869 Bolt ................................................................................................................. 2
11 4072850 Lockwasher .................................................................................................... 2
12 4072849 Washer ........................................................................................................... 4
13 4078627 Fuse ............................................................................................................... 1
14 4078631 Gearbox .......................................................................................................... 1
STEERING MOTOR
ITEM PART NO. DESCRIPTION QTY
4072773 Motor ................................................................................................................... 1
1 4039939 Screw ............................................................................................................. 5
2 4039940 Cover .............................................................................................................. 1
3 4039941 Screw ............................................................................................................. 3
4 4039942 Sensor ............................................................................................................ 1
5 4039943 Flange ............................................................................................................ 1
6 4039944 Stator .............................................................................................................. 1
7 4039945 Flange ............................................................................................................ 1
8 4039946 Snap Ring ....................................................................................................... 1
9 4039947 Bearing ........................................................................................................... 1
10 4039948 Rotor ............................................................................................................... 1
11 4039949 Snap Ring ....................................................................................................... 1
12 4039950 Bearing ........................................................................................................... 1
13 4039951 Snap Ring ....................................................................................................... 1
14 4039952 Magnet ........................................................................................................... 1
15 4039953 Snap Ring ....................................................................................................... 1
16 4039954 Ring ................................................................................................................ 1
17 4039955 Snap Ring ....................................................................................................... 1
18 4039956 Cable Assy ..................................................................................................... 1
NOTES
6 BRAKE/ACCELERATOR SYSTEM
UNIT CODE D435
01/2014 EUROPE
SECTION 6
BRAKE/ACCELERATOR SYSTEM
DESCRIPTION PAGE
MOTOR BRAKE
ITEM PART NO. DESCRIPTION QTY
1 4018250 Brake Assy .......................................................................................................... 1
2 4018666 Screw ............................................................................................................. 3
3 4018667 Hub ................................................................................................................. 1
4 1585781 Brake Disk ...................................................................................................... 1
5 1565787 Brake Disk ...................................................................................................... 1
6 a 4018676 Cap ..................................................................................................................... 1
7 a 1585787 Seal ..................................................................................................................... 1
FOOTNOTES:
a Cold Store (OPTION)
NOTES
PEDALS
ITEM PART NO. DESCRIPTION QTY
1 296168 Capscrew ............................................................................................................ 5
2 4634484 Pedal (Man presence) ........................................................................................ 1
3 320154 Washer ............................................................................................................... 2
4 2062262 Capscrew ............................................................................................................ 2
5 4627585 Accelerator Pedal ............................................................................................... 2
6 4083440 Kit-Sensor ....................................................................................................... 1
7 2794280 Plate .................................................................................................................... 1
8 320157 Washer ............................................................................................................... 5
9 302400 Nut ...................................................................................................................... 5
10 4617672 Wire Harness (Foot-pedals) ................................................................................ 1
NOTES
7 LOAD WHEEL
UNIT CODE D435
01/2014 EUROPE
SECTION 7
LOAD WHEEL
DESCRIPTION PAGE
FOOTNOTES:
a OPTION
KEY:
A: Models R1.4 - R1.6 - R1.6N - R1.6HD - R2.0
B: Models R2.0HD - R2.5
QTY
ITEM PART NO. DESCRIPTION A B
4021574 Load Wheel (285/100 Vulkollan 92 SH.A) ................................................. 1 ..
a 4021575 Load Wheel (285/100 Cold Store Supertrac 92 SH.A) .............................. 1 ..
a 4021576 Load Wheel (285/100 Conductive Vulkollan 92 SH.A) .............................. 1 ..
4021577 Load Wheel (285/140 Vulkollan 92 SH.A) ................................................. .. 1
a 4021578 Load Wheel (285/140 Cold Store Supertrac 92 SH.A) .............................. .. 1
a 4021579 Load Wheel (285/140 Conductive Vulkollan 92 SH.A) .............................. .. 1
1 4068621 Bearing .................................................................................................. 1 1
2 58940 Snap Ring .............................................................................................. 1 1
FOOTNOTES:
a OPTION
NOTES
FOOTNOTES:
a Only for model R1.6N b Only for model R2.5
NOTES
8 HYDRAULIC SYSTEM
UNIT CODE D435
01/2014 EUROPE
SECTION 8
HYDRAULIC SYSTEM
DESCRIPTION PAGE
LIFTING UNIT
ITEM PART NO. DESCRIPTION QTY
1 4627580 Electric Motor (FFigure 8-2)............................................................................... 1
2 1510117 Capscrew ............................................................................................................ 2
3 2794619 Spacer ................................................................................................................ 4
4 2797987 Vibration Ring ..................................................................................................... 8
5 2795489 Washer ............................................................................................................... 8
6 292516 Capscrew ............................................................................................................ 4
7 4630566 Pump (FFigure 8-3)........................................................................................... 1
8 1380371 Bolt ...................................................................................................................... 1
9 320160 Washer ............................................................................................................... 1
10 302401 Locknut ............................................................................................................... 1
11 4038195 Support ............................................................................................................... 1
LIFTING MOTOR
ITEM PART NO. DESCRIPTION QTY
4627580 Electric Motor ...................................................................................................... 1
1 293741 Capscrew ....................................................................................................... 4
2 4068825 Cover .............................................................................................................. 1
3 1700505 Wheel ............................................................................................................. 1
4 1700507 Ring ................................................................................................................ 1
5 4068618 Flange ............................................................................................................ 1
6 4029191 O-Ring ............................................................................................................ 1
7 384277 Disk ................................................................................................................ 1
8 1471800 Bearing ........................................................................................................... 1
9 1552052 Thermal Sensor .............................................................................................. 1
10 4068826 Stator .............................................................................................................. 1
11 4068619 Rotor ............................................................................................................... 1
12 4029188 Ball Bearing .................................................................................................... 1
13 1507307 O-Ring ............................................................................................................ 1
14 4068620 Ring Terminal ................................................................................................. 1
15 1580222 Bolt ................................................................................................................. 4
16 296419 Washer ........................................................................................................... 3
17 292682 Lockwasher .................................................................................................... 3
18 136692 Nut .................................................................................................................. 6
19 1494630 Screw ............................................................................................................. 2
20 384185 Disk ................................................................................................................ 2
21 1591632 Plate ............................................................................................................... 2
22 1565749 Terminal ......................................................................................................... 1
23 1591542 Screw ............................................................................................................. 3
24 4012949 Sensor , Speed ............................................................................................... 1
25 1580228 Screw ............................................................................................................. 2
NOTES
FOOTNOTES:
a WARNING: When replacing the tank in trucks →S/
N D435T01408L, make sure to change the plug
(Item 12). For the plug part number, please refer to
figure S/N D435T01409L→
FOOTNOTES:
a WARNING: When replacing the tank in trucks →S/
N D435T01408L, make sure to change the plug
(Item 12). For the plug part number, please refer to
figure S/N D435T01409L→
FILTER
ITEM PART NO. DESCRIPTION QTY
4035919 Filter .................................................................................................................... 1
1 4072870 Cartridge ......................................................................................................... 1
2 4072871 Kit-Seal ........................................................................................................... 1
3 a. . . . . Gasket ........................................................................................................ 1
4 a. . . . . O-ring ......................................................................................................... 1
5 a. . . . . O-ring ......................................................................................................... 1
FOOTNOTES:
a NOT SERVICED SEPARATELY
HYDRAULIC HOSES
KEY:
A: Models R1.4 - R1.6
B: Model R1.6N
C: Models R1.6HD - R2.0 - R2.0HD - R2.5
D: Model R2.5
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4045445 Adapter ..................................................................................... 1 1 1 1
2 4045438 Adapter ..................................................................................... 2 2 2 2
3 4619088 Hose Assy ................................................................................. 1 .. 1 1
3 4624222 Hose Assy (Narrow) .................................................................. .. 1 .. ..
4 4619089 Hose Assy ................................................................................. 1 .. 1 1
4 4624223 Hose Assy (Narrow) .................................................................. .. 1 .. ..
5 4624416 Hose And Tube Assy ................................................................ 1 .. 1 ..
5 4619002 Hose And Tube Assy (Narrow) ................................................. .. 1 .. ..
5 4624415 Hose And Tube Assy ................................................................ .. .. .. 1
6 4621221 Hose And Tube Assy ................................................................ 1 .. 1 ..
6 4624265 Hose And Tube Assy (Narrow) ................................................. .. 1 .. ..
6 4619001 Hose And Tube Assy ................................................................ .. .. .. 1
7 4620467 Hose ......................................................................................... 1 1 1 1
8 296026 Capscrew .................................................................................. 4 4 4 4
9 4065063 Hose Clamp .............................................................................. 1 1 1 1
10 4624573 Hose ......................................................................................... 1 .. 1 1
10 4624574 Hose (Narrow) .......................................................................... .. 1 .. ..
11 4065062 Hose Clamp .............................................................................. 1 1 1 1
12 4627578 Tube Assy ................................................................................. 1 1 1 1
13 296016 Capscrew .................................................................................. 4 4 4 4
14 4624224 Hose Assy ................................................................................. 1 .. .. 1
14 4624225 Hose Assy (Narrow) .................................................................. .. 1 .. ..
14 4619091 Hose Assy ................................................................................. .. .. 1 ..
15 4620479 Hose ......................................................................................... 1 1 1 1
16 4619090 Hose Assy ................................................................................. 1 .. 1 1
16 4624226 Hose Assy (Narrow) .................................................................. .. 1 .. ..
17 4619083 Hose Assy ................................................................................. 1 .. 1 1
17 4624236 Hose And Tube Assy (Narrow) ................................................. .. 1 .. ..
CHAIN GUIDE
KEY:
A: Models R1.4 - R1.6 - R2.0
B: Model R1.6N
C: Model R2.5
QTY
ITEM PART NO. DESCRIPTION A B C
1 4052287 Chain Guide ...................................................................................... 1 .. ..
1 4052288 Chain Guide ...................................................................................... .. 1 ..
1 4052286 Chain Guide ...................................................................................... .. .. 1
2 4039870 Plate .............................................................................................. 1 1 1
3 4075794 Anchor ........................................................................................... 1 1 1
4 4075791 Link ................................................................................................ 10 10 12
5 4075790 Link ................................................................................................ 14 12 15
6 4075792 Support .......................................................................................... 12 11 13
7 4075793 Anchor ........................................................................................... 1 1 1
8 4043632 Washer .............................................................................................. 6 6 6
9 302398 Locknut .............................................................................................. 6 6 6
10 4048800 Bracket .............................................................................................. 1 .. ..
10 4048801 Bracket .............................................................................................. .. 1 ..
10 4048799 Bracket .............................................................................................. .. .. 1
11 1534417 Capscrew .......................................................................................... 2 2 2
12 1527880 Capscrew .......................................................................................... 2 2 2
13 4057902 Bracket .............................................................................................. 1 1 1
14 296205 Screw ................................................................................................ 6 6 6
15 a 4065758 Cable Assy (Colour camera) (FFigure 9-13).................................... 1 1 1
FOOTNOTES:
a OPTION
FOOTNOTES:
a WARNING: Preset valve for models R1.4-R1.6.
Refer to the Service Manual for information about
the valve setting of the other models.
FOOTNOTES:
a WARNING: Preset valve for models R1.4-R1.6.
Refer to the Service Manual for information about
the valve setting of the other models.
SECTION 9
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
COLOUR CAMERA
OPTION ....................................................................................................................................................... 9-48
ELECTRICAL SYSTEM ................................................................................................................................... 9-38
FREE LIFT CYLINDER AND CHAIN ............................................................................................................... 9-24
FREE LIFT DAMPENING ................................................................................................................................ 9-42
HEIGHT INDICATOR
OPTION ....................................................................................................................................................... 9-44
HYDRAULIC SYSTEM .................................................................................................................................... 9-32
INNER MAST .................................................................................................................................................. 9-12
INTERMEDIATE MAST ................................................................................................................................... 9-8
LABELS ........................................................................................................................................................... 9-52
LOAD CELL
OPTION ....................................................................................................................................................... 9-30
MAIN LIFT CHAINS ......................................................................................................................................... 9-20
MAIN LIFT CYLINDERS .................................................................................................................................. 9-16
MAST 3 STAGE FFL ....................................................................................................................................... 9-2
MONITOR
OPTION ....................................................................................................................................................... 9-50
OUTER MAST ................................................................................................................................................. 9-4
FOOTNOTES:
a Mast 14-16-20-25 b Mast 16HD-20HD
OUTER MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4029634 Outer Mast (h3 = 5000mm) ....................................................... 1 .. .. ..
1 4056535 Outer Mast (h3 = 5250mm) ....................................................... 1 .. .. ..
1 4056536 Outer Mast (h3 = 5500mm) ....................................................... 1 .. .. ..
1 4056537 Outer Mast (h3 = 5750mm) ....................................................... 1 .. .. ..
1 4056538 Outer Mast (h3 = 6000mm) ....................................................... 1 .. .. ..
1 4029813 Outer Mast (h3 = 6250mm) ....................................................... 1 .. .. ..
1 4029814 Outer Mast (h3 = 6500mm) ....................................................... 1 .. .. ..
1 4056539 Outer Mast (h3 = 6750mm) ....................................................... 1 .. .. ..
1 4029666 Outer Mast (h3 = 7000mm) ....................................................... 1 .. .. ..
1 4056540 Outer Mast (h3 = 7250mm) ....................................................... 1 .. .. ..
1 4056541 Outer Mast (h3 = 7500mm) ....................................................... 1 .. .. ..
1 4056542 Outer Mast (h3 = 7750mm) ....................................................... 1 .. .. ..
1 4056543 Outer Mast (h3 = 8000mm) ....................................................... 1 .. .. ..
1 4029865 Outer Mast (h3 = 8250mm) ....................................................... 1 .. .. ..
1 4029702 Outer Mast (h3 = 8500mm) ....................................................... 1 .. .. ..
1 4056544 Outer Mast (h3 = 8750mm) ....................................................... 1 .. .. ..
1 4056545 Outer Mast (h3 = 9000mm) ....................................................... 1 .. .. ..
1 4056546 Outer Mast (h3 = 9250mm) ....................................................... 1 .. .. ..
1 4056547 Outer Mast (h3 = 9500mm) ....................................................... 1 .. .. ..
1 4056548 Outer Mast (h3 = 9750mm) ....................................................... 1 .. .. ..
1 4056549 Outer Mast (h3 = 10000mm) ..................................................... 1 .. .. ..
1 4056550 Outer Mast (h3 = 10250mm) ..................................................... 1 .. .. ..
1 4029561 Outer Mast (h3 = 10500mm) ..................................................... 1 .. .. ..
1 4029634 Outer Mast (h3 = 4650mm) ....................................................... .. 1 .. ..
1 4056535 Outer Mast (h3 = 4900mm) ....................................................... .. 1 .. ..
1 4056536 Outer Mast (h3 = 5150mm) ....................................................... .. 1 .. ..
1 4056537 Outer Mast (h3 = 5400mm) ....................................................... .. 1 .. ..
1 4056538 Outer Mast (h3 = 5650mm) ....................................................... .. 1 .. ..
1 4029813 Outer Mast (h3 = 5900mm) ....................................................... .. 1 .. ..
1 4029814 Outer Mast (h3 = 6150mm) ....................................................... .. 1 .. ..
1 4056539 Outer Mast (h3 = 6400mm) ....................................................... .. 1 .. ..
1 4029666 Outer Mast (h3 = 6650mm) ....................................................... .. 1 .. ..
1 4056540 Outer Mast (h3 = 6900mm) ....................................................... .. 1 .. ..
1 4056541 Outer Mast (h3 = 7150mm) ....................................................... .. 1 .. ..
1 4056542 Outer Mast (h3 = 7400mm) ....................................................... .. 1 .. ..
1 4056543 Outer Mast (h3 = 7650mm) ....................................................... .. 1 .. ..
1 4029865 Outer Mast (h3 = 7900mm) ....................................................... .. 1 .. ..
1 4029702 Outer Mast (h3 = 8150mm) ....................................................... .. 1 .. ..
1 4029681 Outer Mast (h3 = 7900mm) ....................................................... .. .. 1 ..
1 4056551 Outer Mast (h3 = 8150mm) ....................................................... .. .. 1 ..
1 4056552 Outer Mast (h3 = 8400mm) ....................................................... .. .. 1 ..
1 4056553 Outer Mast (h3 = 8650mm) ....................................................... .. .. 1 ..
1 4056554 Outer Mast (h3 = 8900mm) ....................................................... .. .. 1 ..
1 4056555 Outer Mast (h3 = 9150mm) ....................................................... .. .. 1 ..
OUTER MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4056556 Outer Mast (h3 = 9400mm) ....................................................... .. .. 1 ..
1 4056557 Outer Mast (h3 = 9650mm) ....................................................... .. .. 1 ..
1 4056558 Outer Mast (h3 = 9900mm) ....................................................... .. .. 1 ..
1 4056559 Outer Mast (h3 = 10150mm) ..................................................... .. .. 1 ..
1 4056560 Outer Mast (h3 = 10400mm) ..................................................... .. .. 1 ..
1 4056561 Outer Mast (h3 = 10650mm) ..................................................... .. .. 1 ..
1 4056562 Outer Mast (h3 = 10900mm) ..................................................... .. .. 1 ..
1 4056563 Outer Mast (h3 = 11150mm) ..................................................... .. .. 1 ..
1 4029815 Outer Mast (h3 = 11400mm) ..................................................... .. .. 1 ..
1 4029681 Outer Mast (h3 = 7750mm) ....................................................... .. .. .. 1
1 4056551 Outer Mast (h3 = 8000mm) ....................................................... .. .. .. 1
1 4056552 Outer Mast (h3 = 8250mm) ....................................................... .. .. .. 1
1 4056553 Outer Mast (h3 = 8500mm) ....................................................... .. .. .. 1
1 4056554 Outer Mast (h3 = 8750mm) ....................................................... .. .. .. 1
1 4056555 Outer Mast (h3 = 9000mm) ....................................................... .. .. .. 1
1 4056556 Outer Mast (h3 = 9250mm) ....................................................... .. .. .. 1
1 4056557 Outer Mast (h3 = 9500mm) ....................................................... .. .. .. 1
1 4056558 Outer Mast (h3 = 9750mm) ....................................................... .. .. .. 1
1 4056559 Outer Mast (h3 = 10000mm) ..................................................... .. .. .. 1
1 4056560 Outer Mast (h3 = 10250mm) ..................................................... .. .. .. 1
1 4056561 Outer Mast (h3 = 10500mm) ..................................................... .. .. .. 1
1 4056562 Outer Mast (h3 = 10750mm) ..................................................... .. .. .. 1
1 4056563 Outer Mast (h3 = 11000mm) ..................................................... .. .. .. 1
1 4029815 Outer Mast (h3 = 11250mm) ..................................................... .. .. .. 1
1 4056564 Outer Mast (h3 = 11500mm) ..................................................... .. .. .. 1
1 4056565 Outer Mast (h3 = 11750mm) ..................................................... .. .. .. 1
1 4056566 Outer Mast (h3 = 12000mm) ..................................................... .. .. .. 1
1 4056567 Outer Mast (h3 = 12250mm) ..................................................... .. .. .. 1
1 4029635 Outer Mast (h3 = 12500mm) ..................................................... .. .. .. 1
2 1510117 Capscrew .................................................................................. 1 1 1 1
3 1460477 Nut ............................................................................................ 2 2 2 2
4 4078551 Washer ..................................................................................... 2 2 2 2
5 296027 Capscrew .................................................................................. 2 2 2 2
6 4029894 Bumper ..................................................................................... 2 2 2 2
7 296193 Capscrew .................................................................................. 8 8 8 8
8 4062777 Load Roller ............................................................................... 2 2 2 2
9 4055880 Shim .......................................................................................... 4 4 4 4
10 4060080 Pin ............................................................................................. 2 2 2 2
11 4062776 Load Roller ............................................................................... 2 2 2 2
12 4029726 Hose Guide ............................................................................... 1 1 1 1
13 320165 Washer ..................................................................................... 3 3 3 3
14 293686 Capscrew .................................................................................. 3 3 3 3
NOTES
INTERMEDIATE MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4029644 Intermediate Mast (h3 = 5000mm) ............................................ 1 .. .. ..
1 4056857 Intermediate Mast (h3 = 5250mm) ............................................ 1 .. .. ..
1 4056858 Intermediate Mast (h3 = 5500mm) ............................................ 1 .. .. ..
1 4056859 Intermediate Mast (h3 = 5750mm) ............................................ 1 .. .. ..
1 4056860 Intermediate Mast (h3 = 6000mm) ............................................ 1 .. .. ..
1 4056861 Intermediate Mast (h3 = 6250mm) ............................................ 1 .. .. ..
1 4029830 Intermediate Mast (h3 = 6500mm) ............................................ 1 .. .. ..
1 4056862 Intermediate Mast (h3 = 6750mm) ............................................ 1 .. .. ..
1 4056863 Intermediate Mast (h3 = 7000mm) ............................................ 1 .. .. ..
1 4056864 Intermediate Mast (h3 = 7250mm) ............................................ 1 .. .. ..
1 4056865 Intermediate Mast (h3 = 7500mm) ............................................ 1 .. .. ..
1 4056866 Intermediate Mast (h3 = 7750mm) ............................................ 1 .. .. ..
1 4029687 Intermediate Mast (h3 = 8000mm) ............................................ 1 .. .. ..
1 4029870 Intermediate Mast (h3 = 8250mm) ............................................ 1 .. .. ..
1 4029707 Intermediate Mast (h3 = 8500mm) ............................................ 1 .. .. ..
1 4056868 Intermediate Mast (h3 = 8750mm) ............................................ 1 .. .. ..
1 4056869 Intermediate Mast (h3 = 9000mm) ............................................ 1 .. .. ..
1 4056870 Intermediate Mast (h3 = 9250mm) ............................................ 1 .. .. ..
1 4056890 Intermediate Mast (h3 = 9500mm) ............................................ 1 .. .. ..
1 4056872 Intermediate Mast (h3 = 9750mm) ............................................ 1 .. .. ..
1 4056873 Intermediate Mast (h3 = 10000mm) .......................................... 1 .. .. ..
1 4056874 Intermediate Mast (h3 = 10250mm) .......................................... 1 .. .. ..
1 4029598 Intermediate Mast (h3 = 10500mm) .......................................... 1 .. .. ..
1 4056875 Intermediate Mast (h3 = 4650mm) ............................................ .. 1 .. ..
1 4056876 Intermediate Mast (h3 = 4900mm) ............................................ .. 1 .. ..
1 4056877 Intermediate Mast (h3 = 5150mm) ............................................ .. 1 .. ..
1 4056878 Intermediate Mast (h3 = 5400mm) ............................................ .. 1 .. ..
1 4056879 Intermediate Mast (h3 = 5650mm) ............................................ .. 1 .. ..
1 4029829 Intermediate Mast (h3 = 5900mm) ............................................ .. 1 .. ..
1 4056880 Intermediate Mast (h3 = 6150mm) ............................................ .. 1 .. ..
1 4056881 Intermediate Mast (h3 = 6400mm) ............................................ .. 1 .. ..
1 4029671 Intermediate Mast (h3 = 6650mm) ............................................ .. 1 .. ..
1 4056882 Intermediate Mast (h3 = 6900mm) ............................................ .. 1 .. ..
1 4056883 Intermediate Mast (h3 = 7150mm) ............................................ .. 1 .. ..
1 4056884 Intermediate Mast (h3 = 7400mm) ............................................ .. 1 .. ..
1 4056885 Intermediate Mast (h3 = 7650mm) ............................................ .. 1 .. ..
1 4056886 Intermediate Mast (h3 = 7900mm) ............................................ .. 1 .. ..
1 4029707 Intermediate Mast (h3 = 8150mm) ............................................ .. 1 .. ..
1 4029687 Intermediate Mast (h3 = 7900mm) ............................................ .. .. 1 ..
1 4029870 Intermediate Mast (h3 = 8150mm) ............................................ .. .. 1 ..
1 4056867 Intermediate Mast (h3 = 8400mm) ............................................ .. .. 1 ..
1 4056887 Intermediate Mast (h3 = 8650mm) ............................................ .. .. 1 ..
1 4056888 Intermediate Mast (h3 = 8900mm) ............................................ .. .. 1 ..
1 4056889 Intermediate Mast (h3 = 9150mm) ............................................ .. .. 1 ..
INTERMEDIATE MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4056871 Intermediate Mast (h3 = 9400mm) ............................................ .. .. 1 ..
1 4056891 Intermediate Mast (h3 = 9650mm) ............................................ .. .. 1 ..
1 4056873 Intermediate Mast (h3 = 9900mm) ............................................ .. .. 1 ..
1 4056874 Intermediate Mast (h3 = 10150mm) .......................................... .. .. 1 ..
1 4029598 Intermediate Mast (h3 = 10400mm) .......................................... .. .. 1 ..
1 4056895 Intermediate Mast (h3 = 10650mm) .......................................... .. .. 1 ..
1 4056896 Intermediate Mast (h3 = 10900mm) .......................................... .. .. 1 ..
1 4056897 Intermediate Mast (h3 = 11150mm) .......................................... .. .. 1 ..
1 4029831 Intermediate Mast (h3 = 11400mm) .......................................... .. .. 1 ..
1 4029687 Intermediate Mast (h3 = 7750mm) ............................................ .. .. .. 1
1 4029870 Intermediate Mast (h3 = 8000mm) ............................................ .. .. .. 1
1 4056867 Intermediate Mast (h3 = 8250mm) ............................................ .. .. .. 1
1 4056887 Intermediate Mast (h3 = 8500mm) ............................................ .. .. .. 1
1 4056888 Intermediate Mast (h3 = 8750mm) ............................................ .. .. .. 1
1 4056889 Intermediate Mast (h3 = 9000mm) ............................................ .. .. .. 1
1 4056871 Intermediate Mast (h3 = 9250mm) ............................................ .. .. .. 1
1 4056891 Intermediate Mast (h3 = 9500mm) ............................................ .. .. .. 1
1 4056873 Intermediate Mast (h3 = 9750mm) ............................................ .. .. .. 1
1 4056874 Intermediate Mast (h3 = 10000mm) .......................................... .. .. .. 1
1 4029598 Intermediate Mast (h3 = 10250mm) .......................................... .. .. .. 1
1 4056895 Intermediate Mast (h3 = 10500mm) .......................................... .. .. .. 1
1 4056896 Intermediate Mast (h3 = 10750mm) .......................................... .. .. .. 1
1 4056897 Intermediate Mast (h3 = 11000mm) .......................................... .. .. .. 1
1 4029831 Intermediate Mast (h3 = 11250mm) .......................................... .. .. .. 1
1 4056898 Intermediate Mast (h3 = 11500mm) .......................................... .. .. .. 1
1 4056899 Intermediate Mast (h3 = 11750mm) .......................................... .. .. .. 1
1 4056900 Intermediate Mast (h3 = 12000mm) .......................................... .. .. .. 1
1 4056901 Intermediate Mast (h3 = 12250mm) .......................................... .. .. .. 1
1 4029645 Intermediate Mast (h3 = 12500mm) .......................................... .. .. .. 1
2 4062776 Load Roller ............................................................................... 4 4 4 4
3 4060080 Pin ............................................................................................. 4 4 4 4
4 4055880 Shim .......................................................................................... 6 6 6 6
5 4062777 Load Roller ............................................................................... 4 4 4 4
6 296193 Capscrew .................................................................................. 16 16 16 16
NOTES
INNER MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4029654 Inner Mast (h3 = 5000mm) ....................................................... 1 .. .. ..
1 4056938 Inner Mast (h3 = 5250mm) ....................................................... 1 .. .. ..
1 4056939 Inner Mast (h3 = 5500mm) ....................................................... 1 .. .. ..
1 4056940 Inner Mast (h3 = 5750mm) ....................................................... 1 .. .. ..
1 4056941 Inner Mast (h3 = 6000mm) ....................................................... 1 .. .. ..
1 4029845 Inner Mast (h3 = 6250mm) ....................................................... 1 .. .. ..
1 4029846 Inner Mast (h3 = 6500mm) ....................................................... 1 .. .. ..
1 4056942 Inner Mast (h3 = 6750mm) ....................................................... 1 .. .. ..
1 4029676 Inner Mast (h3 = 7000mm) ....................................................... 1 .. .. ..
1 4056943 Inner Mast (h3 = 7250mm) ....................................................... 1 .. .. ..
1 4056944 Inner Mast (h3 = 7500mm) ....................................................... 1 .. .. ..
1 4056945 Inner Mast (h3 = 7750mm) ....................................................... 1 .. .. ..
1 4029692 Inner Mast (h3 = 8000mm) ....................................................... 1 .. .. ..
1 4029875 Inner Mast (h3 = 8250mm) ....................................................... 1 .. .. ..
1 4029712 Inner Mast (h3 = 8500mm) ....................................................... 1 .. .. ..
1 4056946 Inner Mast (h3 = 8750mm) ....................................................... 1 .. .. ..
1 4056947 Inner Mast (h3 = 9000mm) ....................................................... 1 .. .. ..
1 4056948 Inner Mast (h3 = 9250mm) ....................................................... 1 .. .. ..
1 4056949 Inner Mast (h3 = 9500mm) ....................................................... 1 .. .. ..
1 4056950 Inner Mast (h3 = 9750mm) ....................................................... 1 .. .. ..
1 4056951 Inner Mast (h3 = 10000mm) ..................................................... 1 .. .. ..
1 4056952 Inner Mast (h3 = 10250mm) ..................................................... 1 .. .. ..
1 4029617 Inner Mast (h3 = 10500mm) ..................................................... 1 .. .. ..
1 4029654 Inner Mast (h3 = 4650mm) ....................................................... .. 1 .. ..
1 4056938 Inner Mast (h3 = 4900mm) ....................................................... .. 1 .. ..
1 4056939 Inner Mast (h3 = 5150mm) ....................................................... .. 1 .. ..
1 4056940 Inner Mast (h3 = 5400mm) ....................................................... .. 1 .. ..
1 4056941 Inner Mast (h3 = 5650mm) ....................................................... .. 1 .. ..
1 4029845 Inner Mast (h3 = 5900mm) ....................................................... .. 1 .. ..
1 4029846 Inner Mast (h3 = 6150mm) ....................................................... .. 1 .. ..
1 4056942 Inner Mast (h3 = 6400mm) ....................................................... .. 1 .. ..
1 4029676 Inner Mast (h3 = 6650mm) ....................................................... .. 1 .. ..
1 4056943 Inner Mast (h3 = 6900mm) ....................................................... .. 1 .. ..
1 4056944 Inner Mast (h3 = 7150mm) ....................................................... .. 1 .. ..
1 4056945 Inner Mast (h3 = 7400mm) ....................................................... .. 1 .. ..
1 4029692 Inner Mast (h3 = 7650mm) ....................................................... .. 1 .. ..
1 4029875 Inner Mast (h3 = 7900mm) ....................................................... .. 1 .. ..
1 4029712 Inner Mast (h3 = 8150mm) ....................................................... .. 1 .. ..
1 4029692 Inner Mast (h3 = 7900mm) ....................................................... .. .. 1 ..
1 4029875 Inner Mast (h3 = 8150mm) ....................................................... .. .. 1 ..
1 4029712 Inner Mast (h3 = 8400mm) ....................................................... .. .. 1 ..
1 4056946 Inner Mast (h3 = 8650mm) ....................................................... .. .. 1 ..
1 4056947 Inner Mast (h3 = 8900mm) ....................................................... .. .. 1 ..
1 4056948 Inner Mast (h3 = 9150mm) ....................................................... .. .. 1 ..
INNER MAST
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4056949 Inner Mast (h3 = 9400mm) ....................................................... .. .. 1 ..
1 4056950 Inner Mast (h3 = 9650mm) ....................................................... .. .. 1 ..
1 4056951 Inner Mast (h3 = 9900mm) ....................................................... .. .. 1 ..
1 4056952 Inner Mast (h3 = 10150mm) ..................................................... .. .. 1 ..
1 4029617 Inner Mast (h3 = 10400mm) ..................................................... .. .. 1 ..
1 4056953 Inner Mast (h3 = 10650mm) ..................................................... .. .. 1 ..
1 4056954 Inner Mast (h3 = 10900mm) ..................................................... .. .. 1 ..
1 4056955 Inner Mast (h3 = 11150mm) ..................................................... .. .. 1 ..
1 4029847 Inner Mast (h3 = 11400mm) ..................................................... .. .. 1 ..
1 4029692 Inner Mast (h3 = 7750mm) ....................................................... .. .. .. 1
1 4029875 Inner Mast (h3 = 8000mm) ....................................................... .. .. .. 1
1 4029712 Inner Mast (h3 = 8250mm) ....................................................... .. .. .. 1
1 4056946 Inner Mast (h3 = 8500mm) ....................................................... .. .. .. 1
1 4056947 Inner Mast (h3 = 8750mm) ....................................................... .. .. .. 1
1 4056948 Inner Mast (h3 = 9000mm) ....................................................... .. .. .. 1
1 4056949 Inner Mast (h3 = 9250mm) ....................................................... .. .. .. 1
1 4056950 Inner Mast (h3 = 9500mm) ....................................................... .. .. .. 1
1 4056951 Inner Mast (h3 = 9750mm) ....................................................... .. .. .. 1
1 4056952 Inner Mast (h3 = 10000mm) ..................................................... .. .. .. 1
1 4029617 Inner Mast (h3 = 10250mm) ..................................................... .. .. .. 1
1 4056953 Inner Mast (h3 = 10500mm) ..................................................... .. .. .. 1
1 4056954 Inner Mast (h3 = 10750mm) ..................................................... .. .. .. 1
1 4056955 Inner Mast (h3 = 11000mm) ..................................................... .. .. .. 1
1 4029847 Inner Mast (h3 = 11250mm) ..................................................... .. .. .. 1
1 4056956 Inner Mast (h3 = 11500mm) ..................................................... .. .. .. 1
1 4056957 Inner Mast (h3 = 11750mm) ..................................................... .. .. .. 1
1 4056958 Inner Mast (h3 = 12000mm) ..................................................... .. .. .. 1
1 4056959 Inner Mast (h3 = 12250mm) ..................................................... .. .. .. 1
1 4029655 Inner Mast (h3 = 12500mm) ..................................................... .. .. .. 1
2 4062776 Load Roller ............................................................................... 2 2 2 2
3 4060080 Pin ............................................................................................. 2 2 2 2
4 4055880 Shim .......................................................................................... 2 2 2 2
5 4062777 Load Roller ............................................................................... 2 2 2 2
6 296193 Capscrew .................................................................................. 8 8 8 8
NOTES
NOTES
NOTES
NOTES
LOAD CELL
OPTION
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
QTY
ITEM PART NO. DESCRIPTION A B
1 15222 Cotter Pin ................................................................................................... 2 2
2 4065841 Sensor ........................................................................................................ 1 ..
2 4065842 Sensor ........................................................................................................ .. 1
3 4081408 Pin .............................................................................................................. 1 ..
3 4081411 Pin .............................................................................................................. .. 1
4 4085461 Push Button (Cabled) ................................................................................. 1 1
5 2781613 Strap Clamp ............................................................................................... 1 1
HYDRAULIC SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4617764 Hose Assy (h3 = 5000mm) ....................................................... 1 .. .. ..
1 4622552 Hose Assy (h3 = 5250mm) ....................................................... 1 .. .. ..
1 4622553 Hose Assy (h3 = 5500mm) ....................................................... 1 .. .. ..
1 4622554 Hose Assy (h3 = 5750mm) ....................................................... 1 .. .. ..
1 4622555 Hose Assy (h3 = 6000mm) ....................................................... 1 .. .. ..
1 4619315 Hose Assy (h3 = 6250mm) ....................................................... 1 .. .. ..
1 4619319 Hose Assy (h3 = 6500mm) ....................................................... 1 .. .. ..
1 4622556 Hose Assy (h3 = 6750mm) ....................................................... 1 .. .. ..
1 4618387 Hose Assy (h3 = 7000mm) ....................................................... 1 .. .. ..
1 4622557 Hose Assy (h3 = 7250mm) ....................................................... 1 .. .. ..
1 4622558 Hose Assy (h3 = 7500mm) ....................................................... 1 .. .. ..
1 4622559 Hose Assy (h3 = 7750mm) ....................................................... 1 .. .. ..
1 4618388 Hose Assy (h3 = 8000mm) ....................................................... 1 .. .. ..
1 4619317 Hose Assy (h3 = 8250mm) ....................................................... 1 .. .. ..
1 4618389 Hose Assy (h3 = 8500mm) ....................................................... 1 .. .. ..
1 4622560 Hose Assy (h3 = 8750mm) ....................................................... 1 .. .. ..
1 4622561 Hose Assy (h3 = 9000mm) ....................................................... 1 .. .. ..
1 4622588 Hose Assy (h3 = 9250mm) ....................................................... 1 .. .. ..
1 4622589 Hose Assy (h3 = 9500mm) ....................................................... 1 .. .. ..
1 4622590 Hose Assy (h3 = 9750mm) ....................................................... 1 .. .. ..
1 4622591 Hose Assy (h3 = 10000mm) ..................................................... 1 .. .. ..
1 4622592 Hose Assy (h3 = 10250mm) ..................................................... 1 .. .. ..
1 4618390 Hose Assy (h3 = 10500mm) ..................................................... 1 .. .. ..
1 4617764 Hose Assy (h3 = 4650mm) ....................................................... .. 1 .. ..
1 4622552 Hose Assy (h3 = 4900mm) ....................................................... .. 1 .. ..
1 4622553 Hose Assy (h3 = 5150mm) ....................................................... .. 1 .. ..
1 4622554 Hose Assy (h3 = 5400mm) ....................................................... .. 1 .. ..
1 4622555 Hose Assy (h3 = 5650mm) ....................................................... .. 1 .. ..
1 4619315 Hose Assy (h3 = 5900mm) ....................................................... .. 1 .. ..
1 4619316 Hose Assy (h3 = 6150mm) ....................................................... .. 1 .. ..
1 4622556 Hose Assy (h3 = 6400mm) ....................................................... .. 1 .. ..
1 4618387 Hose Assy (h3 = 6650mm) ....................................................... .. 1 .. ..
1 4622557 Hose Assy (h3 = 6900mm) ....................................................... .. 1 .. ..
1 4622558 Hose Assy (h3 = 7150mm) ....................................................... .. 1 .. ..
1 4622559 Hose Assy (h3 = 7400mm) ....................................................... .. 1 .. ..
1 4618388 Hose Assy (h3 = 7650mm) ....................................................... .. 1 .. ..
1 4619317 Hose Assy (h3 = 7900mm) ....................................................... .. 1 .. ..
1 4618389 Hose Assy (h3 = 8150mm) ....................................................... .. 1 .. ..
1 4618388 Hose Assy (h3 = 7900mm) ....................................................... .. .. 1 ..
1 4619317 Hose Assy (h3 = 8150mm) ....................................................... .. .. 1 ..
1 4618389 Hose Assy (h3 = 8400mm) ....................................................... .. .. 1 ..
1 4622560 Hose Assy (h3 = 8650mm) ....................................................... .. .. 1 ..
1 4622561 Hose Assy (h3 = 8900mm) ....................................................... .. .. 1 ..
1 4622588 Hose Assy (h3 = 9150mm) ....................................................... .. .. 1 ..
HYDRAULIC SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4622589 Hose Assy (h3 = 9400mm) ....................................................... .. .. 1 ..
1 4622590 Hose Assy (h3 = 9650mm) ....................................................... .. .. 1 ..
1 4622591 Hose Assy (h3 = 9900mm) ....................................................... .. .. 1 ..
1 4622592 Hose Assy (h3 = 10150mm) ..................................................... .. .. 1 ..
1 4618390 Hose Assy (h3 = 10400mm) ..................................................... .. .. 1 ..
1 4622593 Hose Assy (h3 = 10650mm) ..................................................... .. .. 1 ..
1 4622594 Hose Assy (h3 = 10900mm) ..................................................... .. .. 1 ..
1 4622595 Hose Assy (h3 = 11150mm) ..................................................... .. .. 1 ..
1 4620461 Hose Assy (h3 = 11400mm) ..................................................... .. .. 1 ..
1 4618388 Hose Assy (h3 = 7750mm) ....................................................... .. .. .. 1
1 4619317 Hose Assy (h3 = 8000mm) ....................................................... .. .. .. 1
1 4618389 Hose Assy (h3 = 8250mm) ....................................................... .. .. .. 1
1 4622560 Hose Assy (h3 = 8500mm) ....................................................... .. .. .. 1
1 4622561 Hose Assy (h3 = 8750mm) ....................................................... .. .. .. 1
1 4622588 Hose Assy (h3 = 9000mm) ....................................................... .. .. .. 1
1 4622589 Hose Assy (h3 = 9250mm) ....................................................... .. .. .. 1
1 4622590 Hose Assy (h3 = 9500mm) ....................................................... .. .. .. 1
1 4622591 Hose Assy (h3 = 9750mm) ....................................................... .. .. .. 1
1 4622592 Hose Assy (h3 = 10000mm) ..................................................... .. .. .. 1
1 4618390 Hose Assy (h3 = 10250mm) ..................................................... .. .. .. 1
1 4622593 Hose Assy (h3 = 10500mm) ..................................................... .. .. .. 1
1 4622594 Hose Assy (h3 = 10750mm) ..................................................... .. .. .. 1
1 4622595 Hose Assy (h3 = 11000mm) ..................................................... .. .. .. 1
1 4620461 Hose Assy (h3 = 11250mm) ..................................................... .. .. .. 1
1 4622596 Hose Assy (h3 = 11500mm) ..................................................... .. .. .. 1
1 4622597 Hose Assy (h3 = 11750mm) ..................................................... .. .. .. 1
1 4622598 Hose Assy (h3 = 12000mm) ..................................................... .. .. .. 1
1 4622599 Hose Assy (h3 = 12250mm) ..................................................... .. .. .. 1
1 4618391 Hose Assy (h3 = 12500mm) ..................................................... .. .. .. 1
2 1527878 Capscrew .................................................................................. 5 5 5 5
3 4078190 Support ..................................................................................... 1 1 1 1
4 4029591 Hose Sheave ............................................................................ 1 1 1 1
5 4021709 Hose Sheave ............................................................................ 2 2 2 2
6 4029863 Spacer ...................................................................................... 1 1 1 1
7 4029736 Stubshaft ................................................................................... 1 1 1 1
8 1510117 Capscrew .................................................................................. 1 1 1 1
9 4618957 Hose Assy (h3 = 5000mm) ....................................................... 1 .. .. ..
9 4623360 Hose Assy (h3 = 5250mm) ....................................................... 1 .. .. ..
9 4623361 Hose Assy (h3 = 5500mm) ....................................................... 1 .. .. ..
9 4623362 Hose Assy (h3 = 5750mm) ....................................................... 1 .. .. ..
9 4623363 Hose Assy (h3 = 6000mm) ....................................................... 1 .. .. ..
9 4619318 Hose Assy (h3 = 6250mm) ....................................................... 1 .. .. ..
9 4619319 Hose Assy (h3 = 6500mm) ....................................................... 1 .. .. ..
9 4623364 Hose Assy (h3 = 6750mm) ....................................................... 1 .. .. ..
HYDRAULIC SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
9 4618958 Hose Assy (h3 = 7000mm) ....................................................... 1 .. .. ..
9 4623365 Hose Assy (h3 = 7250mm) ....................................................... 1 .. .. ..
9 4623366 Hose Assy (h3 = 7500mm) ....................................................... 1 .. .. ..
9 4623367 Hose Assy (h3 = 7750mm) ....................................................... 1 .. .. ..
9 4618959 Hose Assy (h3 = 8000mm) ....................................................... 1 .. .. ..
9 4619320 Hose Assy (h3 = 8250mm) ....................................................... 1 .. .. ..
9 4618960 Hose Assy (h3 = 8500mm) ....................................................... 1 .. .. ..
9 4623368 Hose Assy (h3 = 8750mm) ....................................................... 1 .. .. ..
9 4623369 Hose Assy (h3 = 9000mm) ....................................................... 1 .. .. ..
9 4623370 Hose Assy (h3 = 9250mm) ....................................................... 1 .. .. ..
9 4623371 Hose Assy (h3 = 9500mm) ....................................................... 1 .. .. ..
9 4623372 Hose Assy (h3 = 9750mm) ....................................................... 1 .. .. ..
9 4623373 Hose Assy (h3 = 10000mm) ..................................................... 1 .. .. ..
9 4623374 Hose Assy (h3 = 10250mm) ..................................................... 1 .. .. ..
9 4618961 Hose Assy (h3 = 10500mm) ..................................................... 1 .. .. ..
9 4618957 Hose Assy (h3 = 4650mm) ....................................................... .. 1 .. ..
9 4623360 Hose Assy (h3 = 4900mm) ....................................................... .. 1 .. ..
9 4623361 Hose Assy (h3 = 5150mm) ....................................................... .. 1 .. ..
9 4623362 Hose Assy (h3 = 5400mm) ....................................................... .. 1 .. ..
9 4623363 Hose Assy (h3 = 5650mm) ....................................................... .. 1 .. ..
9 4619318 Hose Assy (h3 = 5900mm) ....................................................... .. 1 .. ..
9 4619319 Hose Assy (h3 = 6150mm) ....................................................... .. 1 .. ..
9 4623364 Hose Assy (h3 = 6400mm) ....................................................... .. 1 .. ..
9 4618958 Hose Assy (h3 = 6650mm) ....................................................... .. 1 .. ..
9 4623365 Hose Assy (h3 = 6900mm) ....................................................... .. 1 .. ..
9 4623366 Hose Assy (h3 = 7150mm) ....................................................... .. 1 .. ..
9 4623367 Hose Assy (h3 = 7400mm) ....................................................... .. 1 .. ..
9 4618959 Hose Assy (h3 = 7650mm) ....................................................... .. 1 .. ..
9 4619320 Hose Assy (h3 = 7900mm) ....................................................... .. 1 .. ..
9 4618960 Hose Assy (h3 = 8150mm) ....................................................... .. 1 .. ..
9 4618959 Hose Assy (h3 = 7900mm) ....................................................... .. .. 1 ..
9 4619320 Hose Assy (h3 = 8150mm) ....................................................... .. .. 1 ..
9 4618960 Hose Assy (h3 = 8400mm) ....................................................... .. .. 1 ..
9 4623368 Hose Assy (h3 = 8650mm) ....................................................... .. .. 1 ..
9 4623369 Hose Assy (h3 = 8900mm) ....................................................... .. .. 1 ..
9 4623370 Hose Assy (h3 = 9150mm) ....................................................... .. .. 1 ..
9 4623371 Hose Assy (h3 = 9400mm) ....................................................... .. .. 1 ..
9 4623372 Hose Assy (h3 = 9650mm) ....................................................... .. .. 1 ..
9 4623373 Hose Assy (h3 = 9900mm) ....................................................... .. .. 1 ..
9 4623374 Hose Assy (h3 = 10150mm) ..................................................... .. .. 1 ..
9 4618961 Hose Assy (h3 = 10400mm) ..................................................... .. .. 1 ..
9 4623375 Hose Assy (h3 = 10650mm) ..................................................... .. .. 1 ..
9 4623376 Hose Assy (h3 = 10900mm) ..................................................... .. .. 1 ..
9 4623377 Hose Assy (h3 = 11150mm) ..................................................... .. .. 1 ..
HYDRAULIC SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
9 4620463 Hose Assy (h3 = 11400mm) ..................................................... .. .. 1 ..
9 4618959 Hose Assy (h3 = 7750mm) ....................................................... .. .. .. 1
9 4619320 Hose Assy (h3 = 8000mm) ....................................................... .. .. .. 1
9 4618960 Hose Assy (h3 = 8250mm) ....................................................... .. .. .. 1
9 4623368 Hose Assy (h3 = 8500mm) ....................................................... .. .. .. 1
9 4623369 Hose Assy (h3 = 8750mm) ....................................................... .. .. .. 1
9 4623370 Hose Assy (h3 = 9000mm) ....................................................... .. .. .. 1
9 4623371 Hose Assy (h3 = 9250mm) ....................................................... .. .. .. 1
9 4623372 Hose Assy (h3 = 9500mm) ....................................................... .. .. .. 1
9 4623373 Hose Assy (h3 = 9750mm) ....................................................... .. .. .. 1
9 4623374 Hose Assy (h3 = 10000mm) ..................................................... .. .. .. 1
9 4618961 Hose Assy (h3 = 10250mm) ..................................................... .. .. .. 1
9 4623375 Hose Assy (h3 = 10500mm) ..................................................... .. .. .. 1
9 4623376 Hose Assy (h3 = 10750mm) ..................................................... .. .. .. 1
9 4623377 Hose Assy (h3 = 11000mm) ..................................................... .. .. .. 1
9 4620463 Hose Assy (h3 = 11250mm) ..................................................... .. .. .. 1
9 4623378 Hose Assy (h3 = 11500mm) ..................................................... .. .. .. 1
9 4623379 Hose Assy (h3 = 11750mm) ..................................................... .. .. .. 1
9 4623380 Hose Assy (h3 = 12000mm) ..................................................... .. .. .. 1
9 4623381 Hose Assy (h3 = 12250mm) ..................................................... .. .. .. 1
9 4618962 Hose Assy (h3 = 12500mm) ..................................................... .. .. .. 1
10 304526 Snap Ring ................................................................................. 1 1 1 1
11 4029864 Support ..................................................................................... 1 1 1 1
12 1527879 Capscrew .................................................................................. 2 2 2 2
13 4070066 Hose Guide ............................................................................... 1 1 1 1
14 4063550 Adapter ..................................................................................... 2 2 2 2
14 a 4045438 Adapter ..................................................................................... 2 2 .. ..
15 1612616 Hose Clamp .............................................................................. 4 4 4 4
16 4090173 Spacer ...................................................................................... 1 1 1 1
17 4089953 Hose Guide ............................................................................... 1 1 1 1
18 1540643 Capscrew .................................................................................. 2 2 2 2
19 4619680 Hose Assy ................................................................................. 1 1 1 1
20 4029808 Block ......................................................................................... 1 1 1 1
21 4067342 Ring ...................................................................................... 2 2 2 2
22 1474926 Plug ...................................................................................... 1 1 1 1
23 4067343 Ring ...................................................................................... 2 2 2 2
24 4067341 Ring ...................................................................................... 4 4 4 4
25 296029 Capscrew .................................................................................. 2 2 2 2
26 4619679 Hose Assy ................................................................................. 1 1 1 1
27 4045442 Adapter ..................................................................................... 2 2 2 2
28 4063377 Support ..................................................................................... 1 1 1 1
29 4045443 Adapter ..................................................................................... 1 .. 1 1
29 4045446 Adapter ..................................................................................... .. 1 .. ..
FOOTNOTES:
a Only for sideshift carriage with 4th way
ELECTRICAL SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4625969 Cable (h3 = 5000mm) ............................................................... 1 .. .. ..
1 4625970 Cable (h3 = 5250mm) ............................................................... 1 .. .. ..
1 4625971 Cable (h3 = 5500mm) ............................................................... 1 .. .. ..
1 4625972 Cable (h3 = 5750mm) ............................................................... 1 .. .. ..
1 4625973 Cable (h3 = 6000mm) ............................................................... 1 .. .. ..
1 4625974 Cable (h3 = 6250mm) ............................................................... 1 .. .. ..
1 4625975 Cable (h3 = 6500mm) ............................................................... 1 .. .. ..
1 4625976 Cable (h3 = 6750mm) ............................................................... 1 .. .. ..
1 4633249 Cable (h3 = 7000mm) ............................................................... 1 .. .. ..
1 4633250 Cable (h3 = 7250mm) ............................................................... 1 .. .. ..
1 4633251 Cable (h3 = 7500mm) ............................................................... 1 .. .. ..
1 4633252 Cable (h3 = 7750mm) ............................................................... 1 .. .. ..
1 4633253 Cable (h3 = 8000mm) ............................................................... 1 .. .. ..
1 4633254 Cable (h3 = 8250mm) ............................................................... 1 .. .. ..
1 4633255 Cable (h3 = 8500mm) ............................................................... 1 .. .. ..
1 4633256 Cable (h3 = 8750mm) ............................................................... 1 .. .. ..
1 4633257 Cable (h3 = 9000mm) ............................................................... 1 .. .. ..
1 4633258 Cable (h3 = 9250mm) ............................................................... 1 .. .. ..
1 4633259 Cable (h3 = 9500mm) ............................................................... 1 .. .. ..
1 4633260 Cable (h3 = 9750mm) ............................................................... 1 .. .. ..
1 4633261 Cable (h3 = 10000mm) ............................................................. 1 .. .. ..
1 4633262 Cable (h3 = 10250mm) ............................................................. 1 .. .. ..
1 4633263 Cable (h3 = 10500mm) ............................................................. 1 .. .. ..
1 4625969 Cable (h3 = 4650mm) ............................................................... .. 1 .. ..
1 4625970 Cable (h3 = 4900mm) ............................................................... .. 1 .. ..
1 4625971 Cable (h3 = 5150mm) ............................................................... .. 1 .. ..
1 4625972 Cable (h3 = 5400mm) ............................................................... .. 1 .. ..
1 4625973 Cable (h3 = 5650mm) ............................................................... .. 1 .. ..
1 4625974 Cable (h3 = 5900mm) ............................................................... .. 1 .. ..
1 4625975 Cable (h3 = 6150mm) ............................................................... .. 1 .. ..
1 4625976 Cable (h3 = 6400mm) ............................................................... .. 1 .. ..
1 4633249 Cable (h3 = 6650mm) ............................................................... .. 1 .. ..
1 4633250 Cable (h3 = 6900mm) ............................................................... .. 1 .. ..
1 4633251 Cable (h3 = 7150mm) ............................................................... .. 1 .. ..
1 4633252 Cable (h3 = 7400mm) ............................................................... .. 1 .. ..
1 4633253 Cable (h3 = 7650mm) ............................................................... .. 1 .. ..
1 4633254 Cable (h3 = 7900mm) ............................................................... .. 1 .. ..
1 4633255 Cable (h3 = 8150mm) ............................................................... .. 1 .. ..
1 4633253 Cable (h3 = 7900mm) ............................................................... .. .. 1 ..
1 4633254 Cable (h3 = 8150mm) ............................................................... .. .. 1 ..
1 4633255 Cable (h3 = 8400mm) ............................................................... .. .. 1 ..
1 4633256 Cable (h3 = 8650mm) ............................................................... .. .. 1 ..
1 4633257 Cable (h3 = 8900mm) ............................................................... .. .. 1 ..
1 4633258 Cable (h3 = 9150mm) ............................................................... .. .. 1 ..
ELECTRICAL SYSTEM
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4633259 Cable (h3 = 9400mm) ............................................................... .. .. 1 ..
1 4633260 Cable (h3 = 9650mm) ............................................................... .. .. 1 ..
1 4633261 Cable (h3 = 9900mm) ............................................................... .. .. 1 ..
1 4633262 Cable (h3 = 10150mm) ............................................................. .. .. 1 ..
1 4633263 Cable (h3 = 10400mm) ............................................................. .. .. 1 ..
1 4633264 Cable (h3 = 10650mm) ............................................................. .. .. 1 ..
1 4633265 Cable (h3 = 10900mm) ............................................................. .. .. 1 ..
1 4633266 Cable (h3 = 11150mm) ............................................................. .. .. 1 ..
1 4633267 Cable (h3 = 11400mm) ............................................................. .. .. 1 ..
1 4633253 Cable (h3 = 7750mm) ............................................................... .. .. .. 1
1 4633254 Cable (h3 = 8000mm) ............................................................... .. .. .. 1
1 4633255 Cable (h3 = 8250mm) ............................................................... .. .. .. 1
1 4633256 Cable (h3 = 8500mm) ............................................................... .. .. .. 1
1 4633257 Cable (h3 = 8750mm) ............................................................... .. .. .. 1
1 4633258 Cable (h3 = 9000mm) ............................................................... .. .. .. 1
1 4633259 Cable (h3 = 9250mm) ............................................................... .. .. .. 1
1 4633260 Cable (h3 = 9500mm) ............................................................... .. .. .. 1
1 4633261 Cable (h3 = 9750mm) ............................................................... .. .. .. 1
1 4633262 Cable (h3 = 10000mm) ............................................................. .. .. .. 1
1 4633263 Cable (h3 = 10250mm) ............................................................. .. .. .. 1
1 4633264 Cable (h3 = 10500mm) ............................................................. .. .. .. 1
1 4633265 Cable (h3 = 10750mm) ............................................................. .. .. .. 1
1 4633266 Cable (h3 = 11000mm) ............................................................. .. .. .. 1
1 4633267 Cable (h3 = 11250mm) ............................................................. .. .. .. 1
1 4633268 Cable (h3 = 11500mm) ............................................................. .. .. .. 1
1 4633269 Cable (h3 = 11750mm) ............................................................. .. .. .. 1
1 4633270 Cable (h3 = 12000mm) ............................................................. .. .. .. 1
1 4633271 Cable (h3 = 12250mm) ............................................................. .. .. .. 1
1 4633272 Cable (h3 = 12500mm) ............................................................. .. .. .. 1
2 292670 Capscrew .................................................................................. 8 8 8 8
3 4029891 Bracket ...................................................................................... 4 4 4 4
4 4029890 Spring ....................................................................................... 2 2 2 2
5 4029773 Bracket ...................................................................................... 4 4 4 4
6 1527878 Capscrew .................................................................................. 4 4 4 4
7 4029772 Support ..................................................................................... 1 1 1 1
8 1510113 Capscrew .................................................................................. 2 2 2 2
9 1502543 Nut (Flange) .............................................................................. 2 2 2 2
10 1617658 Clamp ....................................................................................... 2 2 2 2
11 4069353 Guide ........................................................................................ 2 2 2 2
12 4029700 Hose Sheave ............................................................................ 2 2 2 2
13 4029863 Spacer ...................................................................................... 1 1 1 1
14 304526 Snap Ring ................................................................................. 1 1 1 1
NOTES
HEIGHT INDICATOR
OPTION
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1514429 Nut ............................................................................................ 4 4 4 4
2 4078102 Support ..................................................................................... 1 1 1 1
3 2781613 Strap Clamp .............................................................................. 2 2 2 2
4 1527878 Capscrew .................................................................................. 2 2 2 2
5 4063953 Cam .......................................................................................... 1 1 1 1
6 1540643 Capscrew .................................................................................. 2 2 2 2
7 4063925 Support ..................................................................................... 1 1 1 1
8 4065489 Screw ........................................................................................ 6 6 6 6
9 4625609 Sensor ...................................................................................... 1 1 1 1
10 4078112 Plate .......................................................................................... 1 1 1 1
11 1463912 Nut ............................................................................................ 5 5 5 5
12 4628560 Capscrew .................................................................................. 3 3 3 3
13 4629439 Cable (h3 = 5000mm) ............................................................... 1 .. .. ..
13 4629440 Cable (h3 = 5250mm) ............................................................... 1 .. .. ..
13 4629441 Cable (h3 = 5500mm) ............................................................... 1 .. .. ..
13 4629442 Cable (h3 = 5750mm) ............................................................... 1 .. .. ..
13 4629443 Cable (h3 = 6000mm) ............................................................... 1 .. .. ..
13 4629444 Cable (h3 = 6250mm) ............................................................... 1 .. .. ..
13 4633468 Cable (h3 = 6500mm) ............................................................... 1 .. .. ..
13 4633469 Cable (h3 = 6750mm) ............................................................... 1 .. .. ..
13 4633470 Cable (h3 = 7000mm) ............................................................... 1 .. .. ..
13 4633471 Cable (h3 = 7250mm) ............................................................... 1 .. .. ..
13 4633472 Cable (h3 = 7500mm) ............................................................... 1 .. .. ..
13 4633473 Cable (h3 = 7750mm) ............................................................... 1 .. .. ..
13 4633474 Cable (h3 = 8000mm) ............................................................... 1 .. .. ..
13 4633475 Cable (h3 = 8250mm) ............................................................... 1 .. .. ..
13 4633476 Cable (h3 = 8500mm) ............................................................... 1 .. .. ..
13 4633477 Cable (h3 = 8750mm) ............................................................... 1 .. .. ..
13 4633478 Cable (h3 = 9000mm) ............................................................... 1 .. .. ..
13 4633479 Cable (h3 = 9250mm) ............................................................... 1 .. .. ..
13 4633480 Cable (h3 = 9500mm) ............................................................... 1 .. .. ..
13 4633481 Cable (h3 = 9750mm) ............................................................... 1 .. .. ..
13 4633482 Cable (h3 = 10000mm) ............................................................. 1 .. .. ..
13 4633483 Cable (h3 = 10250mm) ............................................................. 1 .. .. ..
13 4633484 Cable (h3 = 10500mm) ............................................................. 1 .. .. ..
13 4629439 Cable (h3 = 4650mm) ............................................................... .. 1 .. ..
13 4629440 Cable (h3 = 4900mm) ............................................................... .. 1 .. ..
13 4629441 Cable (h3 = 5150mm) ............................................................... .. 1 .. ..
13 4629442 Cable (h3 = 5400mm) ............................................................... .. 1 .. ..
13 4629443 Cable (h3 = 5650mm) ............................................................... .. 1 .. ..
13 4629444 Cable (h3 = 5900mm) ............................................................... .. 1 .. ..
13 4633468 Cable (h3 = 6150mm) ............................................................... .. 1 .. ..
13 4633469 Cable (h3 = 6400mm) ............................................................... .. 1 .. ..
HEIGHT INDICATOR
OPTION
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
13 4633470 Cable (h3 = 6650mm) ............................................................... .. 1 .. ..
13 4633471 Cable (h3 = 6900mm) ............................................................... .. 1 .. ..
13 4633472 Cable (h3 = 7150mm) ............................................................... .. 1 .. ..
13 4633473 Cable (h3 = 7400mm) ............................................................... .. 1 .. ..
13 4633474 Cable (h3 = 7650mm) ............................................................... .. 1 .. ..
13 4633475 Cable (h3 = 7900mm) ............................................................... .. 1 .. ..
13 4633476 Cable (h3 = 8150mm) ............................................................... .. 1 .. ..
13 4633474 Cable (h3 = 7900mm) ............................................................... .. .. 1 ..
13 4633475 Cable (h3 = 8150mm) ............................................................... .. .. 1 ..
13 4633476 Cable (h3 = 8400mm) ............................................................... .. .. 1 ..
13 4633477 Cable (h3 = 8650mm) ............................................................... .. .. 1 ..
13 4633478 Cable (h3 = 8900mm) ............................................................... .. .. 1 ..
13 4633479 Cable (h3 = 9150mm) ............................................................... .. .. 1 ..
13 4633480 Cable (h3 = 9400mm) ............................................................... .. .. 1 ..
13 4633481 Cable (h3 = 9650mm) ............................................................... .. .. 1 ..
13 4633482 Cable (h3 = 9900mm) ............................................................... .. .. 1 ..
13 4633483 Cable (h3 = 10150mm) ............................................................. .. .. 1 ..
13 4633484 Cable (h3 = 10400mm) ............................................................. .. .. 1 ..
13 4633485 Cable (h3 = 10650mm) ............................................................. .. .. 1 ..
13 4633486 Cable (h3 = 10900mm) ............................................................. .. .. 1 ..
13 4633487 Cable (h3 = 11150mm) ............................................................. .. .. 1 ..
13 4633488 Cable (h3 = 11400mm) ............................................................. .. .. 1 ..
13 4633474 Cable (h3 = 7750mm) ............................................................... .. .. .. 1
13 4633475 Cable (h3 = 8000mm) ............................................................... .. .. .. 1
13 4633476 Cable (h3 = 8250mm) ............................................................... .. .. .. 1
13 4633477 Cable (h3 = 8500mm) ............................................................... .. .. .. 1
13 4633478 Cable (h3 = 8750mm) ............................................................... .. .. .. 1
13 4633479 Cable (h3 = 9000mm) ............................................................... .. .. .. 1
13 4633480 Cable (h3 = 9250mm) ............................................................... .. .. .. 1
13 4633481 Cable (h3 = 9500mm) ............................................................... .. .. .. 1
13 4633482 Cable (h3 = 9750mm) ............................................................... .. .. .. 1
13 4633483 Cable (h3 = 10000mm) ............................................................. .. .. .. 1
13 4633484 Cable (h3 = 10250mm) ............................................................. .. .. .. 1
13 4633485 Cable (h3 = 10500mm) ............................................................. .. .. .. 1
13 4633486 Cable (h3 = 10750mm) ............................................................. .. .. .. 1
13 4633487 Cable (h3 = 11000mm) ............................................................. .. .. .. 1
13 4633488 Cable (h3 = 11250mm) ............................................................. .. .. .. 1
13 4633489 Cable (h3 = 11500mm) ............................................................. .. .. .. 1
13 4633490 Cable (h3 = 11750mm) ............................................................. .. .. .. 1
13 4633491 Cable (h3 = 12000mm) ............................................................. .. .. .. 1
13 4633492 Cable (h3 = 12250mm) ............................................................. .. .. .. 1
13 4633493 Cable (h3 = 12500mm) ............................................................. .. .. .. 1
14 296157 Capscrew .................................................................................. 1 1 1 1
HEIGHT INDICATOR
OPTION
KEY:
A: Mast 14-16
B: Mast 20-25
C: Mast 16HD
D: Mast 20HD
QTY
ITEM PART NO. DESCRIPTION A B C D
15 4063950 Support ..................................................................................... 1 1 1 1
16 4063951 Spacer ...................................................................................... 1 1 1 1
17 4063952 Sheave ...................................................................................... 1 1 1 1
18 320154 Washer ..................................................................................... 1 1 1 1
19 4051262 Encoder .................................................................................... 2 2 2 2
20 2783577 Clip ............................................................................................ 7 7 7 7
21 1527876 Capscrew .................................................................................. 2 2 2 2
COLOUR CAMERA
OPTION
MONITOR
OPTION
10 CYLINDERS
UNIT CODE D435
01/2014 EUROPE
SECTION 10
CYLINDERS
DESCRIPTION PAGE
FOOTNOTES:
a NOT SERVICED SEPARATELY
NOTES
FOOTNOTES:
a NOT SERVICED SEPARATELY
NOTES
TROLLEY CYLINDER
KEY:
A: Models R1.4 - R1.6 - R1.6N
B: Models R1.6HD - R2.0 - R2.0HD - R2.5
QTY
ITEM PART NO. DESCRIPTION A B
4614602 Cylinder Assy ............................................................................................. 1 ..
4614603 Cylinder Assy ............................................................................................. .. 1
1 4072171 Grease ................................................................................................... 2 2
2 4072174 Tube Wldmt-Cylinder ............................................................................. 1 ..
2 4072175 Tube Wldmt-Cylinder ............................................................................. .. 1
3 4072231 Nut ......................................................................................................... 1 1
4 4072234 Piston ..................................................................................................... 1 1
5 4072235 Gland ..................................................................................................... 1 1
6 4072274 Rod ........................................................................................................ 1 ..
6 4072277 Rod ........................................................................................................ .. 1
7 2048667 Ring ....................................................................................................... 1 1
8 2048666 Bearing .................................................................................................. 1 1
9 4072355 Kit-Seal .................................................................................................. 1 1
10 a. . . . . Rod wiper .......................................................................................... 1 1
11 a. . . . . Rod seal ............................................................................................ 1 1
12 a. . . . . Sealing ring ....................................................................................... 1 1
13 a. . . . . Sealing ring ....................................................................................... 1 1
14 a. . . . . Piston seal ......................................................................................... 1 1
FOOTNOTES:
a NOT SERVICED SEPARATELY
NOTES
11 CARRIAGE
UNIT CODE D435
01/2014 EUROPE
SECTION 11
CARRIAGE
DESCRIPTION PAGE
CONTROL CARD
OPTION ....................................................................................................................................................... 11-16
FORK SIDE SAFETY RETAINERS
ONLY WITHOUT LOAD BACKREST .......................................................................................................... 11-15
FORKS ............................................................................................................................................................ 11-12
LASER FORKS POSITIONING
OPTION ....................................................................................................................................................... 11-18
LOAD BACKREST
ONLY WITHOUT FORK SIDE SAFETY RETAINERS ................................................................................ 11-14
PRESENCE PALLET
OPTION ....................................................................................................................................................... 11-20
SIDESHIFT AUTO CENTERING
OPTION ....................................................................................................................................................... 11-22
SIDESHIFT CARRIAGE .................................................................................................................................. 11-2
WITH 4TH WAY .......................................................................................................................................... 11-8
TILT AUTO SETTING
OPTION ....................................................................................................................................................... 11-24
SIDESHIFT CARRIAGE
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
C: Model R1.6N
QTY
ITEM PART NO. DESCRIPTION A B C
1 296193 Capscrew .......................................................................................... 16 16 16
2 4062777 Load Roller ........................................................................................ 4 4 4
3 4055879 Shim .................................................................................................. 4 4 4
4 4055880 Shim .................................................................................................. 4 4 4
5 4055881 Shim .................................................................................................. 4 4 4
6 4062776 Load Roller ........................................................................................ 4 4 4
7 4060080 Pin ..................................................................................................... 4 4 4
8 4029780 Carriage Wldmt (FFigure 11-2)........................................................ 1 .. ..
8 a 4062092 Carriage Wldmt (FFigure 11-3)........................................................ 1 .. ..
8 4062094 Carriage Wldmt (FFigure 11-2)........................................................ .. .. 1
8 a 4062095 Carriage Wldmt (FFigure 11-3)........................................................ .. .. 1
8 4029783 Carriage Wldmt (FFigure 11-2)........................................................ .. 1 ..
8 a 4062093 Carriage Wldmt (FFigure 11-3)........................................................ .. 1 ..
FOOTNOTES:
a Sideshift carriage with 4th way
SIDESHIFT CARRIAGE
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
C: Model R1.6N
QTY
ITEM PART NO. DESCRIPTION A B C
4029780 Carriage Wldmt ................................................................................. 1 .. ..
4029783 Carriage Wldmt ................................................................................. .. 1 ..
4062094 Carriage Wldmt ................................................................................. .. .. 1
1 4103756 Kit-Seal .......................................................................................... 1 1 1
2 a. . . . . Scraper ..................................................................................... 2 2 2
3 a. . . . . Seal ........................................................................................... 4 4 4
4 a. . . . . Seal ........................................................................................... 2 2 2
5 4072468 Rod ................................................................................................ 2 2 ..
5 4072507 Rod ................................................................................................ .. .. 2
6 4072469 Pad ................................................................................................ 3 3 3
7 4072470 Frame ............................................................................................ 1 .. 1
7 4072508 Frame ............................................................................................ .. 1 ..
8 4072471 Pipe ............................................................................................... 1 1 1
9 4072472 Fitting ............................................................................................ 1 1 1
10 4072473 Fitting ............................................................................................ 2 2 2
11 4072474 Fitting ............................................................................................ 2 2 2
12 4072475 Pipe ............................................................................................... 1 1 1
13 4072476 Washer .......................................................................................... 2 2 2
14 4072477 Screw ............................................................................................ 4 4 4
15 4072478 Cap ................................................................................................ 2 2 2
16 4072479 Block ............................................................................................. 1 1 1
17 4072480 Seal ............................................................................................... 4 4 4
18 4072481 Selector ......................................................................................... 1 1 1
19 4072482 Valve ............................................................................................. 1 1 1
20 4072483 Cylinder ......................................................................................... 2 2 2
21 4072484 Plug ........................................................................................... 1 1 1
22 4072485 Tube Wldmt-Cylinder ................................................................ 1 1 1
23 4072486 Piston And Rod ......................................................................... 1 1 1
24 4072487 Kit-Seal ..................................................................................... 1 1 1
25 a. . . . . Seal ...................................................................................... 1 1 1
26 a. . . . . Seal ...................................................................................... 1 1 1
27 a. . . . . Ring guide ............................................................................ 1 1 1
28 a. . . . . Scraper ................................................................................. 1 1 1
29 a. . . . . Seal ...................................................................................... 1 1 1
30 4072488 Block ............................................................................................. 1 1 1
31 4072489 Screw ............................................................................................ 2 2 2
32 4072490 Pipe ............................................................................................... 1 1 1
33 4072491 Fitting ............................................................................................ 5 5 5
34 4072492 Pipe ............................................................................................... 1 1 1
35 4072493 Screw ............................................................................................ 3 3 3
36 4072494 Fitting ............................................................................................ 1 1 1
37 4072495 Pipe ............................................................................................... 1 1 1
38 4072496 Pipe ............................................................................................... 1 1 1
39 4072497 Snap Ring ..................................................................................... 2 2 2
40 4072498 Screw ............................................................................................ 4 4 4
SIDESHIFT CARRIAGE
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
C: Model R1.6N
QTY
ITEM PART NO. DESCRIPTION A B C
41 30161 Bearing Cone ................................................................................ 4 4 4
42 4072499 Bracket .......................................................................................... 1 1 1
43 4072500 Washer .......................................................................................... 2 2 2
44 4072501 Screw ............................................................................................ 8 8 8
45 4072502 Plate .............................................................................................. 1 1 1
46 4072503 Screw ............................................................................................ 3 3 3
47 4072504 Pad ................................................................................................ 3 3 3
48 4072505 Block ............................................................................................. 1 1 1
49 16041 Grease Fitting ................................................................................ 3 3 3
50 4072506 Frame ............................................................................................ 1 1 1
FOOTNOTES:
a NOT SERVICED SEPARATELY
NOTES
SIDESHIFT CARRIAGE
WITH 4TH WAY
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
C: Model R1.6N
QTY
ITEM PART NO. DESCRIPTION A B C
4062092 Carriage Wldmt ................................................................................. 1 .. ..
4062093 Carriage Wldmt ................................................................................. .. 1 ..
4062095 Carriage Wldmt ................................................................................. .. .. 1
1 4103756 Kit-Seal .......................................................................................... 1 1 1
2 a. . . . . Scraper ..................................................................................... 2 2 2
3 a. . . . . Seal ........................................................................................... 4 4 4
4 a. . . . . Seal ........................................................................................... 2 2 2
5 4072468 Rod ................................................................................................ 2 2 ..
5 4072507 Rod ................................................................................................ .. .. 2
6 4072469 Pad ................................................................................................ 3 3 3
7 4072470 Frame ............................................................................................ 1 .. 1
7 4072508 Frame ............................................................................................ .. 1 ..
8 4072471 Pipe ............................................................................................... 1 1 1
9 4072472 Fitting ............................................................................................ 1 1 1
10 4072473 Fitting ............................................................................................ 2 2 2
11 4072474 Fitting ............................................................................................ 2 2 2
12 4072475 Pipe ............................................................................................... 1 1 1
13 4072476 Washer .......................................................................................... 2 2 2
14 4072509 Screw ............................................................................................ 4 4 4
15 4072478 Cap ................................................................................................ 4 4 4
16 4072479 Block ............................................................................................. 1 1 1
17 4072480 Seal ............................................................................................... 6 6 6
18 4072481 Selector ......................................................................................... 2 2 2
19 4072482 Valve ............................................................................................. 1 1 1
20 4072483 Cylinder ......................................................................................... 2 2 2
21 4072484 Plug ........................................................................................... 1 1 1
22 4072485 Tube Wldmt-Cylinder ................................................................ 1 1 1
23 4072486 Piston And Rod ......................................................................... 1 1 1
24 4072487 Kit-Seal ..................................................................................... 1 1 1
25 a. . . . . Seal ...................................................................................... 1 1 1
26 a. . . . . Seal ...................................................................................... 1 1 1
27 a. . . . . Ring guide ............................................................................ 1 1 1
28 a. . . . . Scraper ................................................................................. 1 1 1
29 a. . . . . Seal ...................................................................................... 1 1 1
30 4072488 Block ............................................................................................. 1 1 1
31 4072489 Screw ............................................................................................ 2 2 2
32 4072490 Pipe ............................................................................................... 1 1 1
33 4072491 Fitting ............................................................................................ 5 5 5
34 4072492 Pipe ............................................................................................... 1 1 1
35 4072493 Screw ............................................................................................ 3 3 3
36 4072494 Fitting ............................................................................................ 1 1 1
37 4072495 Pipe ............................................................................................... 1 1 1
38 4072496 Pipe ............................................................................................... 1 1 1
39 4072497 Snap Ring ..................................................................................... 2 2 2
SIDESHIFT CARRIAGE
WITH 4TH WAY
KEY:
A: Mast 14-16-16HD
B: Mast 20-20HD-25
C: Model R1.6N
QTY
ITEM PART NO. DESCRIPTION A B C
40 4072498 Screw ............................................................................................ 4 4 4
41 30161 Bearing Cone ................................................................................ 4 4 4
42 4072499 Bracket .......................................................................................... 1 1 1
43 4072500 Washer .......................................................................................... 2 2 2
44 4072501 Screw ............................................................................................ 8 8 8
45 4072502 Plate .............................................................................................. 1 1 1
46 4072503 Screw ............................................................................................ 3 3 3
47 4072504 Pad ................................................................................................ 3 3 3
48 4072505 Block ............................................................................................. 1 1 1
49 16041 Grease Fitting ................................................................................ 3 3 3
50 4072506 Frame ............................................................................................ 1 1 1
FOOTNOTES:
a NOT SERVICED SEPARATELY
NOTES
FORKS
ITEM PART NO. DESCRIPTION QTY
1 4028504 Fork (40x80x800mm) .......................................................................................... 2
1 4028505 Fork (40x80x900mm) .......................................................................................... 2
1 4029804 Fork (40x80x1000mm) ........................................................................................ 2
1 4028506 Fork (40x80x1150mm) ........................................................................................ 2
1 4028507 Fork (40x80x1200mm) ........................................................................................ 2
1 4028508 Fork (40x80x1400mm) ........................................................................................ 2
1 1587164 Fork (35x120x800mm) ........................................................................................ 2
1 1587168 Fork (35x120x1000mm) ...................................................................................... 2
1 1587171 Fork (35x120x1150mm) ...................................................................................... 2
1 1587172 Fork (35x120x1200mm) ...................................................................................... 2
1 1587191 Fork (40x120x800mm) ........................................................................................ 2
1 1587195 Fork (40x120x1000mm) ...................................................................................... 2
1 1587198 Fork (40x120x1150mm) ...................................................................................... 2
1 1587199 Fork (40x120x1200mm) ...................................................................................... 2
1 1587205 Fork (40x120x1500mm) ...................................................................................... 2
1 1587211 Fork (40x120x1800mm) ...................................................................................... 2
1 1587218 Fork (45x120x800mm) ........................................................................................ 2
1 1587222 Fork (45x120x1000mm) ...................................................................................... 2
1 1587225 Fork (45x120x1150mm) ...................................................................................... 2
1 1587226 Fork (45x120x1200mm) ...................................................................................... 2
1 1587232 Fork (45x120x1500mm) ...................................................................................... 2
1 1587238 Fork (45x120x1800mm) ...................................................................................... 2
2 a 4069842 Fork (40x80x800mm) .......................................................................................... 1
2 a 4069843 Fork (40x80x900mm) .......................................................................................... 1
2 a 4069844 Fork (40x80x1000mm) ........................................................................................ 1
2 a 4069845 Fork (40x80x1150mm) ........................................................................................ 1
2 a 4069846 Fork (40x80x1200mm) ........................................................................................ 1
2 a 4069847 Fork (40x80x1400mm) ........................................................................................ 1
2 a 4069848 Fork (35x120x800mm) ........................................................................................ 1
2 a 4069849 Fork (35x120x1000mm) ...................................................................................... 1
2 a 4069850 Fork (35x120x1150mm) ...................................................................................... 1
2 a 4069851 Fork (35x120x1200mm) ...................................................................................... 1
2 a 4069852 Fork (40x120x800mm) ........................................................................................ 1
2 a 4069853 Fork (40x120x1000mm) ...................................................................................... 1
2 a 4069854 Fork (40x120x1150mm) ...................................................................................... 1
2 a 4069855 Fork (40x120x1200mm) ...................................................................................... 1
2 a 4069856 Fork (40x120x1500mm) ...................................................................................... 1
2 a 4069857 Fork (40x120x1800mm) ...................................................................................... 1
2 a 4069858 Fork (45x120x800mm) ........................................................................................ 1
2 a 4069859 Fork (45x120x1000mm) ...................................................................................... 1
2 a 4069860 Fork (45x120x1150mm) ...................................................................................... 1
2 a 4069861 Fork (45x120x1200mm) ...................................................................................... 1
2 a 4069862 Fork (45x120x1500mm) ...................................................................................... 1
2 a 4069863 Fork (45x120x1800mm) ...................................................................................... 1
3 2771486 Lever .............................................................................................................. 1
4 4089019 Kit-Camera (Mounting plates) ........................................................................ 1
FOOTNOTES:
a OPTION: Fork with plates for colour camera
application
CONTROL CARD
OPTION
PRESENCE PALLET
OPTION
NOTES
12 ACCESSORIES
UNIT CODE D435
01/2014 EUROPE
SECTION 12
ACCESSORIES
DESCRIPTION PAGE
BATTERY TRAY
ONLY FOR MODELS WITH LATERAL EXTRACTION - OPTION ............................................................. 12-6
CHAIN OPENER TOOL
OPTION ....................................................................................................................................................... 12-4
EXTENSION BATTERY CABLE
OPTION ....................................................................................................................................................... 12-8
HYDRAULIC PLUGS
OPTION ....................................................................................................................................................... 12-3
HYDRAULIC TOOLING
OPTION ....................................................................................................................................................... 12-2
NOTES
BATTERY TRAY
ONLY FOR MODELS WITH LATERAL EXTRACTION – OPTION
13 NUMERICAL INDEX
UNIT CODE D435
01/2014 EUROPE
SECTION 13
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM