Professional Documents
Culture Documents
Technical Manual
PU3200 Elevator Control Board
Contents
Installation and Transportation Notices ............................................................ - 10 -
APPENDIX ........................................................................................................ - 63 -
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CADT Lift Accessories PU3200 Elevator control board manual
Table content
ROOM1 ........................................................................................................ - 68 -
INV1 ............................................................................................................. - 66 -
FIX1.............................................................................................................. - 68 -
SAFE1 .......................................................................................................... - 66 -
MVG1........................................................................................................... - 68 -
MVG2........................................................................................................... - 66 -
CALL1.......................................................................................................... - 68 -
CALL2.......................................................................................................... - 66 -
SPR1 ............................................................................................................. - 68 -
MODEM....................................................................................................... - 66 -
DCON1......................................................................................................... - 68 -
DCON2......................................................................................................... - 66 -
PC ................................................................................................................. - 66 -
J5................................................................................................................... - 68 -
PC2 ............................................................................................................... - 66 -
PL1 ............................................................................................................... - 66 -
P1~P24 ......................................................................................................... - 68 -
P26................................................................................................................ - 66 -
P25................................................................................................................ - 66 -
P27................................................................................................................ - 68 -
P35................................................................................................................ - 66 -
P36................................................................................................................ - 66 -
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PU3200 Series Manual
P29................................................................................................................ - 68 -
J1................................................................................................................... - 66 -
J8................................................................................................................... - 68 -
J9................................................................................................................... - 66 -
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CADT Lift Accessories PU3200 Elevator control board manual
◎ Safety Notes
The definition of DANGER and ATTENTION:
Attention: if the requested operations are not followed, it is potential to cause the in
-jury or physical loss.
◎ Physically Handing
Don’t touch the components and parts by your hand directly, Otherwise
Don’t touch the controller by wet hand, otherwise it may destroy the in
-struments.
◎Installation
Don’t depart the bottom protecting boards from all components, as the
bottom boards designed for protecting each component. To depart may
result in destroying the components
Don’t install in the area where there are water drops, such as area near
the water pipe.
Don’t drop the screw, pad and metal into the control cabinet.
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CADT Lift Accessories PU3200 Elevator control board manual
Strong wires(including door operation power supply, safety loop, door lock, li-
station limit switch,etc. ).The communication must use unshielded twisted pair, t
Notice: if strong wires and weak wires are parallel—which is normal in cable s-
witch, put strong wires in one side and weak wires the other side. Separate the
m from ground wires.
Notice: Wires should be marked in the design diagrams; functions of every wire
must be clear.
The control cabinet shell, inverter ground connection terminal, motor shell,
car should all connect with the ground, and hall calling box should als
o contact with the ground, otherwise it may affect transmitting signal.
◎ Wiring
Don’t confuse input terminal with output terminal, otherwise it is risky for
control cabinet.
Power terminal and lead wire terminal must be firmly connected, otherwise
it will destroy the control cabinet.
◎ Maintenance
Only technicians are allowed to change accessories, wires and metal stuff a
re not allowed to be left inside the machine.
Maintainance of the plug in/out of the control cabinet must be under power
off.
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CADT Lift Accessories PU3200 Elevator control board manual
PU3200 series controllers are constructed with newest computer and microprocessor tech
-nology, like high speed DSP chip, high density integrated circuit, graphic human-machine in
-terface, vector control, fuzzy group control theory. It makes the controller smaller, easy to
use, and ensures powerful function and safety. Here are its main characteristics:
z By employing single board design and 4-wire serial car/hall call interface, the wiring and
installation procedure are highly simplified. Normally, a skilled technician is able to wor
k through and modernization project of an AC-2 elevator into a VVVF one.
z The technology of high noise-immunity and high reliable serial car/hall call interface redu-
ce costs of installation, maintenance, inspection, repairment and spare parts.
z The large scale on-board LCD operator with Chinese/English dual language switchable and
fully graphic human-machine software system for PC, make the adjustment as easy as
using mobile phone.
z Adopt 32 bits processor as main control kernel. The other 3 new processors are sub-contro
-ller to specialize, coordinate and supervise each other. The-y will stop operation to ensure
safety when any one of them is interrupted or abnormal during communication.
z The controller is able to be equipped with remote monitor system. It is able to autodial to
connect with central control computer system in case of malfunction or needed. If inter-
net is available, the system can be always-on-line and alarm automatically when necessari
-ly. (Note: As Remote monitor system is charged separately, this function is not ready to
use when it is finished in the factory.)
z The controller is also to be equipped fuzzy group control system. It is able to have group
control of 4 elevators up to 32-floor without adding any device. If numbers of elevator exc
eeds 4, we suggest you adding group control PC accordingly to excel its effectiveness. (Not
e: Group control PC is also charged separately, please consult with our salesmen about the f
unction activation.)
To supply complete technical knowledge and technician training service is our obligation.
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PU3200 elevator controller manual
Please contact with our salesmen when lectures and other services are needed.
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CADT Lift Accessories PU3200 Elevator control board manual
Besides version differentia, the controller is embedded with different customer code to
protect market marker order. Thus, even same style number, they will be not compatible pro
-bably.
Equipped with Chinese/English LCD panel is one of the main characters of PU3200 con-
troller. It makes operation and adjustment easier and reduces the cost of training and keep-
ing engineers. At the same time, because of its operation is easy and simple, it reduces, it
reduces the risk of maloperation to ensure and strengthen system reliability and safety.
The operation method is similar to computer tree-like menu structure, which is also simi-
lar to mobile phone key-pad operation. The highest level of main menu is functional selec-
tion. Under the help of individual Chinese/English function-key hint, the users are able to se
lect sub-menu for "System Control and Monitor”,” Individual Function Enable/Disable”,” Para
meter Setting", reading "Even Record", and etc. From speed curve adjustment, making a car-
call, open/close door, to manual up/down move, they are easy to be done through this opera
tor. E-ach function key is always associated with dynamic hint. (For further details, please
refer to the chapter of LCD operator.)
Besides Chinese/English LCD operator, one feature of PU3200 controller is with wonderf
ul computer human machine interface software. (Pic.1.2 HMI software) It is suitable for site
ad- justment, community central monitor and management, remote monitor and maintenance
purposes. This software is customized as per company identification to image products
estimably, through this system, elevator operation control, parameter modifying, malfunction
analysis is easy to be accomplished.
z 24 connectors and 24-floor car-call buttons with calling switch input and LED output in a single
board PU2. Above 24 floors or car with double calling panels, will need two control boards in
connection,which can control up to 32floors.
z Many segment type and dot matrix type display board are available.
z Beside of Car-Call car signal, it includes the following control signals, too
B. OVER LOAD ALARM, ARRIVAL GONG, TURN ON PROLONG LIGHT and 8 ground back up
control output.
C. Voice output connector.
D. AC220V/AC110 fan/light output control. The working period of power cut is able to modify by
the parameter of main controller.
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CADT Lift Accessories PU3200 Elevator control board manual
z High noise-immunity and reliability calling car technique need no shield twisted pair,
which greatly reduces the cost of installation, maintenance, troubles shooting and spare
parts.
z Dedicate designed large scale LED module, which shows not only floor number and
direction but also the message of INSPECTION, FULLY LOADED, etc messages in two
square displays.
z Adopt switching mode of power supply rather than linear regulator to ensure stable
power supply. Reducing energy consumption, power efficiency is increased by up to 2 times.
z Non DIP switch selection prevents the problems of switch bad contact.
B8 Hall-call board Dot matrix hall-call Square dotmatrix Dot matrix hall-call
board hall-call board board(Chinese)
PU209 PU205
Pic.1.9 Pic.1.10
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CADT Lift Accessories PU3200 Elevator control board manual
ROOM1
INV1
SAFE1
J5 MVG1
MVG2
CALL1
MODEM
CALL2
DCON2 DCON1 PC
24V电源
MC1 PWRD1
MC2
MG
MGJ EART
UPS-IN
UL
USD
DSD FIX1
DL
40G1
40G
50G
50G
40G1
UDSD
MGK
PLD
PDZ
PLU
OPL
OP
ICTC
CL
SSU
CZK
J5 PGD1 PGA相 SSD
PGD2 PGB相
错误
Zro 零速
Run 运行
Rdy 备妥
MDRX1
MDTX1
SIO
FRE1
FRE
FRE2
SPR2
K30
DPRX1 DPTX1
SPR1
SRRX1 SRTX1
RX0 TX0
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CADT Lift Accessories PU3200 Elevator control board manual
Name ROOM1
1 DC24V-positive
Connect DC24V+,DC24V- together in the
board
2 DC24V-negative
Remarks: ROOM1,1 ROOM1,2 are the power supply input pin, mainly provide the power s
u -pply for the car-hall call transmit board and all 24V wiring for the photoelectric
switch, best stable switch power supply, capacity 3A for the low floor, and 5A f
or high floor.
Name PWR2
Type White 6-p terminal
function Power Input
Pin Function Remarks
1 -24V Connect DC24V+,DC24V- together in the
2 +24V board
3 -5V
Connect DC5V+,DC5V- together in the board
4 +5V
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CADT Lift Accessories PU3200 Elevator control board manual
Name Inv1
6 DC24V-negative (COM)
Name FIX1
3 Down limit force deceleration (input port) single wheel is NC connect port
Down limit for the electric signal,
4 Down limit protection (Input port)
single wheel is NC connect port
High speed auxiliary force deceleration(Input High speed elevator plus (More
5
port) than 2M)
6 DC24V negative(COM)
Remarks: FIX1,1…..FIX1,5 are all single wheel is NC connect port (NC connect port), eleva
tor running is switch off with GND pin.
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PU3200 elevator controller manual
Name SAFE1
Name MVG1
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CADT Lift Accessories PU3200 Elevator control board manual
Name MVG2
4 car top manual choosen switch (input port) Connect with GND for automatic status.
car top manual up choosen switch (input
5
port)
car top manual down choosen switch (input
6
port)
Name CALL1
1 DC24V positive
2 DC24V negative
3 Signal +
4 Signal -
Name CALL2
Type Green 6-p terminal
1 DC24V positive
2 DC24V negative
3 Signal +
4 Signal -
Name SPR1
Remarks:1.UPS output, opening output, spare output 1, spare output 2 are all transistor (au
-dion), output is DC 24 negative, output capacity is about 300MA. When using, pu
sh a relay first, and use the contact port output.
2. All the input signals are for the switch on/off of 24V-(GND)
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CADT Lift Accessories PU3200 Elevator control board manual
Name MODEM
Type computer 9-p male socket
Position The fourth on the left(pit bit sign as digit)
Function Remote monitoring interface(MODEM)
Name DCON1
Type computer 9-p male socket
Position The third on the left(pit bit sign as digit)
Function group control parallel interface
Name DCON2
Type computer 9-p male socket
Position The second on the left(pit bit sign as digit)
Function group control interface
Name PC
Type computer 9-p male socket
Position The first on the left(pit bit sign as digit)
Function Computer interface
Name J5
※Encoder power is offered by inverter in the way of DC12V, if there is frequency eliminat
-or (Yaskawa)
After connecting the frequency eliminator, set F1.06 to 8 (show the encoder value to di
vide 8 then input into PU3200)to reduce interference.
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CADT Lift Accessories PU3200 Elevator control board manual
Board to board
serial(P34)
Floor display(P29)
Input(P27)
Standby output(P26)
Input(P25)
Output(P35)
Name PC2
Type White translucent 4 pin terminal
Position Upper (the left is first pin)
Function Serial communication signal
Pin Function Remarks
1 24V positive power input +
2 24V negative power input -
3 Serial signal -positive S+
4 Serial signal -negative S-
Name PL1
Type Green 12 pin terminal
Position Upper(the left is first pin )
Function Voice control Interface (Below 0.5A/24VDC)
Pin Function Remarks
1 24V positive power input
2 24V negative power input
3~8 X0~5 signal output
9 Voice trigger point (X6 of the voice board is not used)
Name P1~P24
Type Beige 4 pin terminal
24 pieces on the right (upper is first pin )(1:upper right one, upper left, and so o
Position
-n )
Commanding push button of 24 landings
Function
(below 0.5A/24VDC)
Pin Function Remarks
Calling car lantern signal -negative Connect to LED cathode, need resister to
1
limit the current (-).
2 Calling car button signal -positive Connect to switch, 24V (W)
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CADT Lift Accessories PU3200 Elevator control board manual
Name P26
Type Beige 8 pin terminal
Position The first one the right nether corner (upper is first pin )
Function Standby output
Pin Function Remarks
1~8 Standby output 2~9
Name P25
Type Green 6 pin terminal
Position Second on the left nether corner(the left is first pin )
Function Input
Pin Function Remarks
1 24V positive power output
2 24V negative power output
3 Full load signal input
4 Empty load signal input
5 Standby input 1
6 Prolong open timing
Name P27
Type Green 6 pin terminal
Position Third on the nether left corner (the left is first pin )
Function Input
Pin Function Remarks
1 24V positive power output
2 24V negative power output
3 Manual selection switch Standby 1
4 Manual upward switch Standby 2
5 Manual downward switch Standby 3
6 Attendant signal input (Overload signal is for VIP function)
Name P35
Type Green 6 pin terminal
Position First on the nether right edge (the left is first pin )
Function Output
Pin Function Remarks
1 24V positive power output
2 24V negative power output
Arrival bell signal output RELAY, common 24V negative to
3
open/close
Over load bell signal output RELAY, common 24V negative to
4
open/close
5 Open prolong light to output
6 Standby output 2
Name P36
Type Green 6 pin terminal
Position Second on the nether right edge (the left is first pin )
Function Output (below 5A/220or110VAC)
Pin Function Remarks
1 Input AC110/AC220 positive
2 Input AC110/AC220 negative
3 Light positive output Wire to 110V/220V light
4 Light negative output Wire to 110V/220V light
5 Fan positive output Wire to 110V/220V fan
6 Fan negative output Wire to 110V/220V fan
※ The output voltage here of the fan and lighting changes as the input voltage of (P36.1、
P36.2)
Name P29
Type Beige 12 pin terminal
Position The left first one (upper is first pin )
Function Connect to car indication display slot
Display COM A B C D E F G 1X BX ↑ ↓
Colour brown black white grey purple blue green yellow orange red brown black
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CADT Lift Accessories PU3200 Elevator control board manual
There is no DIP switch on new PU hall call interface. The floor number can
be set only after powering on. Pressing UP or DOWN button, after a 5sec
onds, the arrows will blink. The floor no. will roll between A00~A31.
While the display shows the floor number you need, release button to get
the desired floor setting. During inspection mode, push UP or DOWN
button to show the settled floor no. to confirm the setting. After confirma
-tion, power on and push UP button five times and release button. This
will lock your setting. Next time when you want to unlock, just push
DOWN five times and keep pressing. After few seconds, the arrows will
blink at the same time. Now, you can reset. This action can prevent false
setting by user while powering off.
Name J1
Type White translucence 4 pin terminal
Position Left (Nether pin is first one)
Function Serial communication
Pin Function Remarks
1 24V positive power input +
2 24V negative power input -
3 Serial Signal-positive S+
4 Serial Signal-negative S-
Name J8
Type White 4 pin terminal
Position Right nether corner first one (Left pin is first pin)
Function Up calling car button
Pin Function Remarks
Calling car lantern signal-negative Wire to LED cathode, need re
1
-sister to limit the current (-)
2 Calling car button signal-positive Wire to switch, 24V-
3 Calling car button signal- negative Wire to switch (S)
4 Calling car lantern signal-positive Wire to LED anode, 24+ (+)
Name J9
Type White 4 pin terminal
Position Right nether corner first one (Left pin is first pin)
Function down calling car button
Pin Function Remarks
Calling car lantern signal-negative Wire to LED cathode, need
1 register to limit the current
(-)
2 Calling car button signal-positive Wire to switch, 24V-
3 Calling car button signal- negative Wire to switch (S)
4 Calling car lantern signal-positive Wire to LED anode, 24+ (+)
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CADT Lift Accessories PU3200 Elevator control board manual
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CADT Lift Accessories PU3200 Elevator control board manual
(Note: press 1 and RESET buttons to switch language, then release after the
language changes, then language switch operation is done.)
1 2 3 4
Pic.4.2LCD Push button and Chinese dynamic suggestion comparison table
Back to last frame (from Pic.4.4 back to Pic.4.3), which is same as “ESC” of computer
system.
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CADT Lift Accessories PU3200 Elevator control board manual
Enter into the present menu (the line of reversed display) (from pic.4.3 to pic.4.4), same as computer function key
「Enter」.
Enter into next choice menu (from pic.4.3 to pic.4.5), same as computer
Pic.4.5 LCD 「Main Menu」(Enter into main menu and push sub menu)
Back to last menu (form Pic.4.5 to Pic.4.3) which is same as computer function Page Up
z 「CrC」 register the car signal of current selected floor (press SELECT
FLOOR button to move)
z 「Inc」 press the button to make the shown digit increase by 1, keep
pressing to make the digit climb quickly.
z 「Dec」 press the button to make the shown digit decrease by 1, keep
pressing to make the digit drop quickly.
z 「Ent」 accept current shown value, and set it as parameter to store in
semipermanent memory.
z 「Mdf」 modify the current parameter value.
z 「Qut」 clear current shown value, recover the former parameter value.
System Control and Monitor: (only one selection is available, that is running sta
tus supervision)
After user select this item from menu and press the Enter key, system goes into one of
the three control/monitor screens as pic.4.6 to 4.8 shown. The user is capable to use 「Scn」a
nd [key] to search all function keys. Under these screens, they may observe major status and
execute functions of auto/manual switch, upward/downward operation, register a car-call, ope
n/close door. Regarding function details, please refer to last section of Function Key. Explanat
ion for screen of status, please refer to indications of p-ic.4.6~4.8.
Among the control/monitor screens, cyclically turning its function keys in the
following lines:
「Key」「Scn」「Esc」「Ispc」--→「Key」「Scn」「Flr」「Flr」-------
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CADT Lift Accessories PU3200 Elevator control board manual
--→「Key」
「Up」「Dn」「Ispc」--→「Key」「Opn」「Cls」「Lop」
The monitoring frame above the hint line switches among the 3 screens as pic.4.6 to 4.8 s
hown.
Current speed
Current height
Floor indication
The following explains the meaning of each graphic icon as they display on
The face icon at the left-most of the line indicates the status of safety circuit
and door lock:
※Remark: Only if both inner and outer door circuits are connected with door safety cir
cuit, which means it is connected.
The bar-like icon at the left side associated to 4 essential position sensors. From top to
bottom, the bars associated to position sensors of “upper position bound”,” upper forcing dece
leration”, “lower forcing deceleration”, “lower position bound”. For example,
This means the “upper forcing deceleration” sensor was touched by the cabin.
The third icon is associated to the 3 level optical (or magnetism) switches. For example,
This means 3 switches are on, the cabin are well stopped at its correct position of some
floor.
They are input, output switch and internal status of inverter. From
left to right:
The bars associated to 4 binary feedback signals from inverter to PU3200 board.
From top to bottom, they indicate “Ready”, “Running”, “Zero Speed” and “Fault” from invert
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CADT Lift Accessories PU3200 Elevator control board manual
er to PU3200
The parameters of basic setting include elevator’s essential data, such as its
floor number and rated speed. The status parameters include internal working
situation such as its real time speed, which are always read-only by the user.
This flag will be activated automatically after the floor learning procedure being complet
-ed. If the user wants to do a new learning, just turn this function off then switch the ele
v-ator from inspection mode to normal mode. Then, a new cycle of learning will be perfor
-med.
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CADT Lift Accessories PU3200 Elevator control board manual
Upon the function disabled car/hall call serial communicate by 9600 BPS. Upon the fun
ction enabled, by 4800 BPS. Car/hall call board has double frequency automatical identify fu
nction, no need to set separately.
If some fatal fault was detected by system, such as door or brake problem, this function
will be activated automatically. Once this function was enabled by system or user, the elevato
-r was prohibited to perform any further work to avoid dangerous events, unless it’s disabled
by manual and then power off and power on again to restart system. This is a base line pro
-tection of system.
Upon the function enabled, TM 3.9 orientates that the opening arrival detective port (noti
-ce it is B port),when the door open arrival or minimum opening time, car closing push bu-
tton is effective. Upon the function disabled, opening should be after the time set by the
「time parameter」╲「minimum opening time」.(Suggest turning on this function there is a
photo electrical equitment.)
Upon the function enabled, only when the elevator stop, the up/down arrows of the hall
call board shine (twinkle). When it turns off, all the up/down arrows shine when the eleva
-tor run up/down.It is offered for the parallel machine group mainly.
(6)Opened Fine-Adj
When the oil pressure elevator can’t be horizontal, it enables this function to adjust hori
-zontal accuracy. (This function used only in special hardware only)
(9)Auto-ReOpn atdnt
(11)Handicaped diOpn
(12)Special FireMode
When this function turns on and the second fire protection starts, door safety loop isn’t
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PU3200 elevator controller manual
in the elevator, but the elevator can run. (Mainly cooperate with the fire protection inspec
-tion of TAIWAN.For safety,this function isn’t suggested to turn on)
PU3200 check feedback from brake system only if this function was enabled. If some abn
ormal brake feedback was found, it will be automatically activated the No more run flag, a
nd prohibit further operation.
This function is similar to No More Run. If earth quack signal (TM1.9)was detected
the elevator will stop at the nearest floor and open it’s door. If a speech synthesis device
exists, the earthquake will be announced. And, this function will be activated automatically.
Once this function is enabled by system or user, the elevator will be prohibited to perform
any further work but wait for a professional checking and restarting.
Upon the function enabled, the elevator will automatically fine tuning 「up/down zero
speed indication distance」2 parameter, when it is in the stop brake, make the position of the
elevator to be the distance set or up/down opening zone which is set by 2 parameter(pls see
the parameter explanation.
(16)Not Use Hall Call abbreviated and shown as Not Use HallCall:
When the elevator was being installed or tested, the technician will make this function ig
-nore hall-call signal, but the hall-call signal from the PCsoftware is still effective.
Generally, when motor is all stopped the inverter will output a zero-speed signal which
could be used for brake operation. If the inverter was not embedded with such a function, it
can be detected by PU3200 by way of counting pulse of the rotary encoder. If the function
is disabled, no such detection will be done.
Upon this function enabled, the system will still register the hall-call signal, but it will
not dispatch the car accordingly. The registered hall-cal will displayed on both hall-call
and car-call light, and car is taken over by attendant through car-call interface.
Generally, the floor name shown at LED display on indicator of hall and cabin is succe-
ssively and adjustable by parameter Base Floor. For the special case the floor name is not su
-ccessive, for example some building have not 4F in China, the user can enable this function.
And, every individual floor name can be decided floor by floor. If necessary, open this func-
tion and set this function in “0F~31F Disp. As” of “Flr Information” of “Parameter Monitor
and Setting:.
Once the monitoring laptop lose communication (Be stolen), the alarm bell will ring.
(21)Encoder Reverse
If the A/B phase of encoder signal is not correctly connected, the counter of pulse will
count in wrong direction. The counting can be reversed by software by way of activating
the function.
Upon the function activated, system will delete all registered car call at the moment that
elevator changing its direction.
(23)Never DuplexMode
Upon the function enabled, the elevator was forced to be singular and isolated from other
elevators when group control or duplex control was running.
(24)Aux ForceSlowDwn
Up and down force deceleration port may be not enough in the higher speedelevator.
Uponn the function enabled, the detective aux force slowdown port is open to offer middle/
long distance floor force deceleration.(This port is B connect port,up/down serial)
(25)Atendant DpxMode
Upon the function enabled, in the attendant status, this machine joins parrel control.
Upon the function disabled, single machine runs.
(26)DoorByPass Check
Upon the function enabled, the system will check the door lock feedback at the period
of door was opened. If some door lock contact still not opened, this mean some protection
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PU3200 elevator controller manual
was short circuited. And the elevators don’t work till this situation was removed.
Upon the function upon, door will not open automatically when car arrives. But the
opening push button is still effective, mainly offered to be adjusted by adjusting people..
Simulation system offers the training for factory inspection and worker education. It
should be turn off always at site, if it turns on by mistake, the system will cut the safety
loop automatically to stop the running of the elevator.
It is reference for computer to display floor number, floor to part it when fire alarm and
lock elevator. For software of LC2100 was developed by C language, the internal counting is
usually start from 0. This parameter indicates which- floor is the base floor (the position of
IF), counting start from 0. Thus if the e-levator’s lowest floor is 1F/B1/B2/B3/B4 set this p
arameter to be 0/1/2/3/4 accordingly.
It is capable to be set as per local area rules. If all the rules are not met at your area,
please let us know to make the necessary modification.
(5) Maximum allowed car call when light loads abbreviated and shown as
Max Noload InC1:
There is a light load (or no load) switch input in the car-call board. If this input is on
and number of registered car call is more than this parameter, all the car call will be erased.
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CADT Lift Accessories PU3200 Elevator control board manual
This parameter for avoiding abnormal use by children and can be disabled and not effectiv
e if it is 0.
This is the most important parameter when installing and testing. It is the base for calcula
-ting position and speed by using the encoder pulse, and must be set correctly. Its definition
is that how many pulses will be generated by rotary encoder while the elevator moves exact-
ly one meter. If divided signal which is re-generated by inverter was used, the divided pulse
number should be used. Encoder Factor
=the number of pulses generated while the elevator travels one meter
=the number of pulses generated while the elevator travels some certain distance ÷ certain dis
-tance in meters
For example: If the gear ratio is in 61:2, the encoder is 600 lines/c
ycle, inverter makes an 8 time divider, the wheel diameter (meter)of
traction machine is 0.6m, then the factor =((600÷8)*61÷2)) ÷0.6*3.
14159)=1214
Shown as HighestFloorAt:
PU3200 was designed to run with different inverters as well as hydraulic systems. By this
parameter the user is easy to select the inverter or hydraulic system.
If the elevator has more than 1 machine running to enable its group control function, it
should add a 3-core connection wire.Set different number here to enable the group function.
2machine: 0, 1
3machine: 0, 1, 2
4machine: 0,1,2,3
Notice: Upon group control function, if CPU is different, CPU number 103 should be set as
0.
(3)Start floor
The start floor for the elevator automatically start service.(Lowest floor is
from floor 0).
(4)Target floor
The target floor for the elevator automatically service.(Lowest floor is from
floor 0).
(5)Main status
The main status for the current elevator control system.
(6)Second status
Normal user needn’t look at this parameter.
(7)Door status
The control status for the elevator door system.
(8)Power status
Current control status for the elevator power system (inverter or hydraulic).
(9)Floor distance speed level
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CADT Lift Accessories PU3200 Elevator control board manual
(10)Speed indication
Normal user needn’t look at this parameter.
(11)actual measurement speed
Current actual measurement speed for the elevator self code wheel feedback.
(12)target floor distance
The distance between the current elevator position and the target floor ope-
ration.
(13)Enter door zone distance
The actual measurement distance from the contact door zone before the ele
-vator up/down running deceleration stop, see the 「up/down zero speed indica
-tion distance」 parameter explanation.
(14)Special service
The status display of the unnormal servide mode like fire protection, lock
elevator, earthquake, attendant, full load, etc.
※Notice:
When the fire protection (FIX1.5)is on, (Mainland China law)the elevartor run to
1-F, (According to「basic set」╲「base floor」to stop) and keep opening till the firemen
enter the floor and close the elevator, the elevator will start running. Its target floor will be
the floor which is pressed at last. (Other floors will be canceled). When arrive the floor,
press the opening push button for some time (Set by the 「time parameter」╲「fire open
-ing time」)to automatically open the door. Otherwise the door will automatically close once
release the opening push button.
(Taiwan law)the elevator run to 1F then keep opening till the firemen enter and press
lst time fire protection (MVG4.3)the elevator will start running. Its target floor will be the
floor which is pressed the latest. (Other floors will be canceled). When arrive the floor, press
the opening push button for some time (Set by the 「time parameter」╲「fire opening time」)
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PU3200 elevator controller manual
to automatically open the door. Otherwise the door will automatically close once release the
opening push button.
Meanwhile second fire protection(MVG4.2 enter), meanwhile open second fire protect-
tion (MVG4.2 enter), arrival SW turn off and enable 「open function option」╲「fire prot
ection opening running」,the elevator can still run without door safety loop.
If the elevator finishes all the car call, it will travel to 1F to open and then lock the
door to enter the rest status.
z Earthquake(MVG4.1 enter):
Elevator run to nearest floor and keep opening, automatically turn on 「open function o
p-tion」╲「earthquake pause running」 till the maintenance people inspect whether the ele-
vator is all normal, close the「earthquake pause running」 and reset the main board the ele
vator will run normally.
Corresponding car call light shine when there is hall call, the elevator doesn’t close whe
n arrives, and close the door to run till the closing push button is pressed.
When the elevator is running, by-pass till the overload signal is off.
z UPS(MVG4.5~6):
When the electricity is cut off, UPS will start and offer signal(MVG4.6)to the main
board,now the elevator stop at the nearest floor, keep opening and offer a cut off signal to
UPS (Notice: between the time of cutting off of the electricity and UPS start power supp-
ly).
z Overload(MVG3.3)
:
When the elevator closes, it will inspect the overload signal. If the signals inspected, the
elevator will not close but output overload signal (MVG3.4 orP35.4)to ring the bell.
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CADT Lift Accessories PU3200 Elevator control board manual
The waiting period after door opening is separated into two modes. The opening caused
by a landing is called as Auto-Open Time. And, the opening caused by an open bottom
pressing is called as Press-Open Time. They are controlled by these two parameters.
Auto-Open Time
This parameter set the waiting period after door automatical opening
This parameter set that once the opening push button is pressed, the time for open again.
(When the setting valve is odd number, press the same time open/close push button can start
prolong functions are canceled.)
(8)Prolonged-Open Time
If the value was set to be 0, the door will not close automatically and will wait until
the close button was pressed. (Press the same time open/close push button can start prolong
functions)
(11)Re-openning time
After closing, if there is some barrier, the elevator will open the door again to test again.
This parameter set the opening time.
Abbreviated and shown as Start Zro Spd A , Start Zro Spd B, and Stop Zro Spd A , Sto
-p Zro Spd B:
These 4 parameters control the procedure of zero-speed starting and zero-speed stopping, a
nd are very important for smoothness. The detailed procedure of starting is as following: first,
controller gives the up or down instruction with zero speed command to inverter to initiate
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CADT Lift Accessories PU3200 Elevator control board manual
magnetic force. Then, wait a period before releasing brake to make sure that motor was firm-
ly grasped by magnetic force. This period was controlled by Start Zro Spd A. After brake
was released, wait one more period to make sure the mechanism of brake worked. This 2ed
period was controlled by Start Zro Spd B. Similar procudre is for stopping. First, controller
reduces the speed command to zero and waiting for the zero-speed feedback signal from in-
verteror a certain maximum period was reached. This maximum period was controlled by St
op Zer-o Spd A. Then, lock the brake and wait a 2nd period to make sure the brake me-
chanism was firmly locked. This 2ed period was controlled by Stop Zero Spd B.
For a long time not used, PU320000 will cut off the power supply for inverter to save
energy consumption. This was controlled by the parameter. If its value is 0, the power never
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PU3200 elevator controller manual
cut off.
If this parameter is not zero, the system will automatically make a 1F car call after long
period not using.
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CADT Lift Accessories PU3200 Elevator control board manual
These two parameters are important as installing and testing. There are three speed mod
-s available for service: High/Middle /Low speed mode. And the distance of these two
parameters serve as the separating criteria. At the starting of every service running, compu
-ter must choose one speed mode among the three by using thes two parameters. If the tr
aveling distance from start to destination floor is longer than High/MidSpdDist, the high s
peed mode will be used. Else, if the traveling distance is shorter than Mid/Low SpdDist,
the low speed mode will be used, else, the middle speed mode will be chosen. So, for
low speed machine such as 60m/s, only one speed mode is necessary. Parameter High/Mi
dSpdDist should be smaller than any successive floors and Mid/Low SpdDist should even
smaller. Therefore, the c-omputer can only choose the high speed mode.
(4) High Speed Deceleration Distance: Necessary deceleration distance for high speed
traveling.
(5) Medium speed deceleration: Necessary deceleration distance for medium speed
traveling.
(6) Low speed deceleration: Obviously, different speed mode should use different slow
down distance. These distances are specified by three parameters. PU3200 will give slowly
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PU3200 elevator controller manual
down command when cabin traveling to the exact distance to the destination floor.
(7) Upward zero speed instruction distance: while the elevator is upward and de
-celerates before stop, it will output zero speed instruction upon enter into
the set distance. The higher parameter is the higher upward leveling posi
-tion.
(8) Downward zero speed instruction distance: while the elevator is downwarded
and decelerates before stopping, it will output zero speed instruction upon
enteri-nto the set distance. The lower parameter is the lower downward
leveling position.
(10) Downward entering into door distance: it is set for “zero speed point auto
adjustment”. If the functions are not open, they will be disabled. These two
parameters will be set automatically during the floor height self-learning.
They are permitted to be fine-tuned manually after setting. If the functions
open, the computer will fine-tune these 2 parameters of “upward/downward
enterin-g door area distance” to ensure the elevator will park at the set dist
ance while bake hold.
Records
(3~42)0~39F
After complete reading floor number, each floor height (mainly, it is for checking encode
-r conversion factor is correct or not)
(43~74)0~31F display
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CADT Lift Accessories PU3200 Elevator control board manual
While Display Floor Method of open function is on, internal/hall-call each floor number d
isplay to decide.
Obviously, different speed mode should use different slow down distance. These distances
are specified by the three parameter.PU3200 will give slowing down command when cabin
traveling to the exact distance to the destination floor.
First, disconnect all connector of main board. Then, check voltage and polarity DC24 on
ROOM1 by using a multi-meter before it was plugged in. after the first connector ROOM1 is
plugged in. observe LCD is normally work or not and check socket DC24 output on main
board again before other connectors was plumed in.
Keep system at inspection mode, check all safety circuit and inner/outer door locker if
normal and make sure no any bypass exists for these circuits.
adjust the parameters of “「basic setting」”, “「timing parameter 」” and “「distance para
-meter I」” to there default or reasonable value. Especially, “「encoder factor 」” must be
we-ll calculated and “「power selection 」” must be correctly selected. Turn off all items of
“「F-unction enable/disable 」” options initially.
make LCD into second screen of “「system control and monitor 」”, the screen with
smil-e/crying face. Observe every input/output status is reasonable or not. Make sure safety
and door lock loop are all-right and inverters are powered with “ready” and “zero speed”
signal ex-isting. Push inspection traveling or not. Generally, the inverter trips upon error set
-ting or con-nection. If the inverter did not trip but operated very slow as per the parameter
set or abnor-malnoise, it is likely the U/V/W phase of the motor or A/B phase of encoder is
in wrong phasing.
After the elevator is able to travel up and down, make directions of the following items
are all consistent:
If any error occurs to the numerical display of “height” and “speed” on LCD operator, m
ake necessary correcting on connection or parameter setting.
Check in inspection mode from top to bottom and from to top in a turn of operation.
Carefully observe the position signals changing on LCD display of 4 terminal switches “upper
/l-ower position bound” and, “upper/lower forcing deceleration”, 3 leveling switches of each
floor. Also observe the numerical display of height and speed. Pay attention to sequence of
the3 leveling switch for it is easy for error.
Make an up or down move exactly from one floor to next floor, and compare the posi
-tion numerical change with the actual floor distance to make sure the parameter “encoder
factor” was accurately set.
Because the learning procedure will be performed under auto mode rather than inspection
mode, for safety reason, it is recommended to disconnect to make sure floor learned is disabl
ed (not active), then turn select switch from inspection mode to auto mode, and the learning
procedure is automatically performed. The procedure of learning is as following:
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CADT Lift Accessories PU3200 Elevator control board manual
A. cabin down-ward moves until touch the lower position bound, it is the zero point of i
nternal position counter.
B. cabin down-ward move until touch the upper position bound, when passing each floor
computer records its position and save it to EEPROM of LC2100.After highest floor was re-
corded, the flag floor learned is automatically made active.
C. cabin down-ward move again until touch the lower position bound, to make a second
check.
E. cabin down-word moves to the lower floor. After the learning procedure completed, the
user should make LCD operator enter the floor information to check the recorded height of
e-ach floor is reasonable or not.
This step is to accurately adjust the 3 distance parameters High/middle/low slow down
distance. Before this is done, parameters high/middle speed distance and middle/low speed dis
tance must be properly selected. Refer to the section of distance parameter for detail. To adju
-st these 3 parameters, initially make then larger than is supposed to be. Make a car call at
L-CD operator to observe it slowing down. Then reduce values of high/middle/low down dist
an-ce step by step, until the elevator has a creeping period about 5~10cm before at leveling
floor.
-stance. It can be adjusted automatically. Enable the function zero speed point auto adjustment.
Then make upward and downward car call at LCD operator each several times. This will
make the elevator always stops at correct position with three leveling sensor all touch.
If failed, adjust manually. The up-ward leveling has different associated parameters and
must be adjusted separately. The criteria of adjustment are: if over run (up-ward too high or
down-ward too low), reduce the parameter; if over run (up-ward too low or down-ward too
high), increase the parameter.
Be sure to disable function upward/downward leveling distance before leaving this step.
To make smooth starting and stopping, adjust the timing parameters of zero-speed start
-ing and stopping mentioned in section of timing parameters. Also, scurve parameters of in-
verter should be fine adjusted.
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CADT Lift Accessories PU3200 Elevator control board manual
Parameter Setting
Definition Influence
No. value
A1-02 3 Control method It can be set as 2 at the beginning of install
-ation or if there is no enc-oder
C1-01 2.20S Accel time 1 Affect accelerating time and comfort
C1-02 2.20S Decal time1 Affect decelerating time and distance
C1-03 2.0S Accel time 2 Affect comfort of inspection acceleration
C1-04 1.0S Decal time 2 Affect the distance of inspection stop
C2-01 0.60S C-Crv Accc@Start Enlarge to improve starting comfort
C2-02 0.60S C-Crv Accc@end Enlarge to improve accelerating andfullspeed
comfort
C2-03 0.60S C-Crv Dec@Start Decelerating curve improves deceler-ating com
fort
C2-04 0.60S C-Crv Dec@End Affect stopping precision and stoppi-ng comfo
rt
C5-01 20 ASR P Gain 1 P-value of comfort of high speed phase
C5-02 0.5 ASR I Time 1 I-value of comfort of high speed phase
C5-03 20 ASR P Gain 2 P-value of comfort of low speed phase
C5-04 0.5 ASR I Time 2 I-value of comfort of low speed phase
C5-07 0 ASR Gain SW Freq Affect the comfort of exchanging of the two
speeds
D1-03 3HZ Crawling speed
D1-04 12HZ Inspection speed
D1-05 30HZ Speed of Returning to
base floor
D1-06 40HZ Speed of single floor
D1-07 45HZ Speed of double floors
D1-08 48HZ Speed of multi-floors
E1-01 380V Input Voltage Input the voltage exactly what it is.
E1-04 50HZ Max Frequency Input rated frequency of the motor
E1-05 380V Max Voltage Input rated voltage of the motor
E1-06 50HZ Base Frequency Input rated frequency of the motor
E2-01 12.6 Motor Rated FLA Input the electricity of the motor
E2-04 6 Number of Poles Input number of poles of the motor
E2-11 5.5 Mtr Rated Power Input the motor power
F1-01 1024 PG Pulses/Rev Input data of revolving encoder
S1-20 20 Zero-servo Gain Affect starting and coasting
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CADT Lift Accessories PU3200 Elevator control board manual
Manuf
Paramet
acture Final settin
er N Definition Remark
settin -g values
o.
gs
A1-00 0 Elglish
A1-01 2
B1-01 0 Reference Source
B1-02 1 Run Source
B1-06 0 Cntl Input Scans
C1-04 1.00S Decelerating time when inspection ends
C1-09 2.00S Abnormal deceleration time
C1-10 0 Unit of accelerating and decelerating time
-set:
E2-02 1.64
E2-03 9.7
E2-04 6 Comprehensive parameter of motor The motor will
E2-07 0.5 write automat
E2-08 0.75 ically after test
E2-09 0 ing.
F1-02 2 Abnormal deceleration stops
F1-03 2 Abnormal deceleration stops
F1-04 2 Abnormal deceleration stops
F1-06 1 PG divisionrate
H1-01 3 Terminal S4:switch of acceleration and dec
eleration
H1-02 4 Terminal S5: Multi-phase speed 2
H1-03 5 Terminal S6: Multi-phase speed 3
H1-04 7 Terminal S7: Second acceleration
H1-05 14 Terminal S8: reset
H2-01 37 Terminal 9: working 2
H2-02 1 Terminal P2: zero speed
H2-03 6 Terminal P1: completion of starting of the
inverter
H3-02 0% simulation input gain
H3-06 0% simulation input gain
H3-10 0% simulation input gain
L3-04 0 protection from speed falling
L5-01 3 frequency of breakdown reset
L8-05 1 input valid protection of phase-lacking
01-01 5 display the exchanging speed of the motor
01-02 4 display content of 01-01
L7-01 240 extremity of Nm
L7-02 240 extremity of Nm
L7-03 240 extremity of Nm
L7-04 240 extremity of Nm
O1-01 6 User Monitor Sel
O1-02 1 Power-On Monitor
S1-01 0.5HZ Zero speed@stop
APPENDIX
A、Standard Functions
Reverse operation The elevator will stop operation when it detects the reverse operation.
protection
Four-elevators-coor It can make four-elevators-coordinated-control without adding any devices.
dinated-control
The elevator stops at the area between two floors due to the external causes, it
Relevelling function
can safely level itself at a low speed.
When earthquake takes place, the elevator will not work and open the door
Sense of earthquake
until the technician comes to inspect.
The elevator stops at the area between two floors when troubles occur, the
Stop safely controller will diagnose and check before the elevator leading to the next
stop.
Returning to base The elevator will go back to the base floor a while later when there is no
stop automatically operation signal.
Prolong door The elevator can prolong door-opening time due to the frequency of getting-in
opening time and off.
automatically
Learn hoist data It can learn and record decelerating switch, the distance between floors,
automatically position of the limit, and travel distance in the hoist.
When elevator stops, the door will be closed right away if you push the
Close on time
CLOSE push button.
Microcomputer can detect immediately when car door can’t operate normally,
Automatic and it will reset the door to its open state to make sure the safety of
inspection of the car passengers.(if this happens 3 times continuously, the door will stay open until
door the trouble has been solved, then press CLOSE button to let the elevator work
automatically.
When the motor idles due to some unexpected causes, and can’t goes back
to normal at fixed time, the microcomputer will detect it automatically and cut
Anti-idling function
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CADT Lift Accessories PU3200 Elevator control board manual
to prevent from In order not to stop after calling mistakenly, press the push button again to
pressing mistakenly clear calling.
Anti-interference If the recorded callings and actual riding numbers are different, to avoid
push button unnecessary stops, calling inside the car can clear it.
Cancel calling from It can cancel the wrong calling from the rear of the steering direction, to save
the rear time and improve operation efficiency.
Inspection of short The elevator will stop when the door loop is short-circuited.
circuit or stuck of
the door lock
Prolong door Press push buttons inside the car to prolong door opening time(the time is
opening function adjustable)
Prevent push When push buttons inside the car get stuck, the elevator will break away from
buttons from getting the communication and keep running.
stuck
Direction indicator HOP & COP indicate the moving direction of the elevator.
of hall calling and
the car
Return back to the Stopping all calling signals, the elevator returns back to main floor with the
main stop negatively door opening and operation stops.
Time of turning Time to open and close the door can be preset to different ones by PC. The
down the motor can control system will adjust closing time according to different conditions.
be controlled
automatically
High speed assistant If Force slow down distance of Elevator terminal exceeds 2m/s,
and force slow down
input It can be longer when needed.
Stop the car and The elevator will not open the door until it has finished leveling movement.
open the door
automatically
It will buzz when The elevator will buzz before attendant uses.
attendant serves
The buzzer installed on the upside of the car will inform the passengers about
Car arrival gong
the arrival.
Wheelchair calling Wheelchair(disabled) calling will prolong the door opening time
prolonged automatically( the time is adjustable)
The car will open the door and stop operation to ensure the safety when it is
Overload alarm overloaded, and the buzzer alarms. It will get back to normal when the load
has been reduced.
Braking inspection When braking works abnormally, it will inspect automatically and take
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CADT Lift Accessories PU3200 Elevator control board manual
Door lock After opening relay running and shortest openin Inspect whether the door lock connection
7 short g time, the door safety is still connect.It is ena point has short joint or electrical
connect bled only when open function enabled. fault.
Safety trip When it is auto running(includeing awaiting),
8 Inspect the safety loop connection.
-ping safety doesn’t enter.
Inspect inverter connection and parameter
No running When it is running, there is no signal output
9 setting, code panel and PG card connect
signal from the inverter.
-ion.
A: auxiliary contactor and brake don’t output at
the same time, there is not feedback signal. Inspect brake feedback connection, wheth-
Brake
10 er brake inspection protection of open
failure
B: auxiliary contactor and brake don’t output at function is open.
the same time, there is feedback signal.
Inspect middle leveling photo electric, inc
Running ab
When running is overtime, the middle leveling s rease the final speed creeping frequency
11 normally to
ignal doesn’t change. and see whether the locked rator protecti-
o long.
on time of time parameter.
A; Longest warm up time is set, but there is
Inspect inverter connection and parameter
Inverter no ready signal when warm up time is over.
setting, power selection of the basic par
12 warmup
ameter,warm up time of time parameter
failure. B; Warm up time is set, power status is ready,
and minimum warm up time setting
but ready signal has missed.
Door lock
Inspect door safety loop connection,
becomes
When the door is in lock status, door safety adjust door cam to see whether it would
13 abnormal
doesn’t enter. hit the door lock switch or not while run
while runni
ning.
ng.
Up/down
Inspect whether up/down limit connection
14 limiabnorm Meet up/down limit in service running.
and position is correct.
-ality.
Inspect the connection of the inverter, PG
Passing floor 1, see whether the current position
card and code panel, or it is caused by s
ENCODERE valve and floor height memorize valve is more
16 heave wheel and cable’s slip, and then se
RROR than the leveling correct difference of distance
t the leveling error quantity to be no ins-
parameter.
pected.
E-STOP Turn on the E-Stop of car, the elevator stop an
17 Inspect whether E-STOP is normal.
fault d open in the closedt floor.
System com Inspect whether the communication wiresc
Unheelth or interference among each modules of
18 -munication -onnect to the ground and whether the p
the system.
fault -ower supply voltage is normal.
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CADT Lift Accessories PU3200 Elevator control board manual
Inverter parameters are listed in table above; parameters not listed are subject to inverter
factory value.
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CADT Lift Accessories PU3200 Elevator control board manual
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