Professional Documents
Culture Documents
3 Ver
2016.10.04
WBVF
Installation Manual
for Electrical Parts
This manual is the property of Hyundai Elevator Co., Ltd. and is loaned subject to
return upon demand. Contents publication shoud not be reproduced in any form
without written permission of Hyundai Elevator Co., Ltd..
WBVF Installation Manual for Electrical Parts
Table of Contents
1. Safety Information .........................................................................................................................5
2
Installation Manual for Electrical Parts WBVF
3
WBVF Installation Manual for Electrical Parts
REVISION
4
Installation Manual for Electrical Parts WBVF
1. Safety Information
Important
Read ‘Safety Note’ and ‘Safety Information’ in this manual carefully before installation
• Must have a certification provided by Hyundai Elevator co.,LTD and pass through training course to
installation
• Remove unnecessary projected parts, If not avoided, could result in serious injury by a falling part
• Confirm the safety shelter plate installation at the floor side door part for the operation of the car
• the approved personnel is authorized to have access to elevator equipment and devices
Notice
• Clean up and arrange the control board and elevator controller connecting wires. Stranded
wires must be twisted before works to prevent SHORT- CIRCUIT that may occur when sticking
out from the terminal block.
• Confirm all controllers, field terminals and cable connectors are arranged and tightened
• Check the location of Pin No.1 to prevent COMPONENTS DAMAGE, In case of connecting a
flat cable connector. (The location of Pin No.1 is traceable by using the arrow mark of the
connector or the red line of the cable).
Safety Information
5
WBVF Installation Manual for Electrical Parts
Important
Read ‘Safety Note’ and ‘Preparations for Installation in this manual carefully before installation
• Control panel should have the gap of minimum of 1m from obstacles or walls to secure minimum
space for installation adjustment work [Figure 3.1]
• Install the control panel apart from windows so that it is not affected by temperature, wind direction,
or water.
• Install the control panel where there is little influence of RF(Radio Frequency).
1000mm
30mm
1000mm
Notice
Allowable temperature for the machine room is 0℃~40℃. (For other conditions, install heater / air
conditioner.) If it is not an allowable temperature, it may affect the lifetime of the parts.
• All connections have harnesses, so make sure to check the connector number during the insertion of
the connectors and insert correctly in the designated positions to prevent malfunction and parts
damage by contact defect, wrong insertion, etc.
• Use the fixing bracket at the bottom of control panel when you want to fix and adjust the height of
control panel.
(3) Test the E-STOP, UP/DOWN switch operation of the JIG before the work.
The JIG for existing STVF5, STVF7 or other installation work cannot be used.
Warning
Do not touch the resistor box at the top of control panel to avoid electric shock by work tools, etc.as
in [Figure 3.2], Danger to injury!
Notice
• Disconnect CAN communication line to CN11 and CN12 of main board in order to prevent CAN
parts damage when you operates car in low speed while installing
• If you need to connect CAN communication line connectors CN11 and CN12, insert the
connector after turning the power OFF in order to prevent CAN parts damage
• Wire the inverter input power lines(R, S, T), output power lines (U, V, W), damping resistance
power lines (P, BK) and signal lines with separation
• Check a CAR junction box carefully embedded CTC board and CTX boards to avoid board
damage by water leakage [Figure 3.3]
Voice speaker and 3-way switch should be connected from the top of CAR to the bottom of COP.
• Check 3 phase power applying status and the usage of NFB with appropriate capacity/Building.
• Install the locking device for the machine room to control the access of outsiders.
• Prevent water leakage from window or ventilation window of the machine room.
Check whether there are alien objects in the brake drum and the adjustment status of the brake
drum
• Control Panel Installation
Check the space for work at the front side.
Check the vertical and horizontal level and fixing parts of control panel.
During the work using WOS engineering method, make sure to install the governor.
Install the safety shelter plate at the floor door part to prevent safety accidents and product
damage.
• Buffer
Check if the safety buffer is correctly installed and adequate amount of oil is inserted into oil
buffer.
• Check Protrusion Parts
For safety, check and remove unnecessary protrusion parts.
• Check if control panel is placed and fixed for the worker to perform adequately, The front part should
have the gap of 1m or more with other obstacles)
• Unwrap the cover of Control Panel and check if the mounting of each part is correct.
• Check the status of the inserted connectors. (Check the insertion loss and loose contact )
• Check if main power, motor capacity, NFB, inverter and reactor, brake resistance (WB200G/GT,
WB210GT inverter have no reactor and brake resistance), etc. are mounted according to the speci-
fication.
• The height of control panel can be adjusted with a separate bracket at the bottom, so use it if neces-
sary.
1D Conduit and flexible conduit for machine brake & blower motor
• Connect from U, V, and W connectors, which are inverter output parts, to the motor in the order, and
use the ring connector in the motor connector part for sufficient tightening.
• The lines generating noise such as power line and brake, motor thermal switch, etc. should be sepa-
rated from the signal lines and have piping and wiring work.)
Notice
Do not connect R,S,T Power line to U, V, W connectors of inverter
Do not connect the line going to the motor to R, S, T power line
If not avoided, will cause the product damage
2) Encoder connection
Notice
Be careful encoder connection is not reversed , if not avoided, it may damage the encoder
• Wire the thermal or the thermistor on the motor terminal block correctly according to the electrical
diagram.
4) Brake Connection
• Refer to the electric diagram to connect brake coil and contact point, etc.
• Connect brake connections.
5) Governor Connection
• The governor must be clean and connect the case grounding line so that there is no malfunction of
the contact point by dust, etc. after completing the governor connection.
6) Grounding work
If the work is performed near the equipment with conductivity, electric shock due to negligence may cause
injury or death, so thorough grounding work must be done, and precise grounding work must be done to
prevent malfunction of the machine.
7) Connect from building power connector box to control panel main power(R, S, T, and E).
During the installation work, for low speed operation, a separate installation remote controller JIG is used,
and installation remote controller JIG is composed of control panel side remote controller JIG, CAR side
remote controller JIG, and installation remote controller. (Purchased and equipped by the installation
company)
(1) Set the automatic/manual switch in the control panel to manual position.
(2) Insert UP/DOWN button contact point into the control panel CN-A1connector as a low speed opera-
tion method using installation remote controller.
(3) Connect remote controller E-STOP contact point into the enclosed jumper connector CN_R.
Notice
• During the installation low speed operation, do not insert CAN communication line into CM10
and CM11 of main board in order to prevent CAN parts damage
• Insert the connector after turning the power OFF in order to prevent CAN parts damage If CAN
communication line connector CM10 and CM11 connections are required,
• Check if the status of all connections and jumper cables and mechanical status are correct.
• Place the AUTO/INS switch in the control panel toward downside (INS) to make it a manual mode.
• Press E-STOP switch in the control panel to make cut off safety line.
• In normal condition, check and turn ON the power of the main power connector box.
Check if there is a missing part in the jumper worked parts.
Check if installation remote controller JIGs are correctly connected to installation remote
controller, T-cable, and SAF Board.
After supplying the power, take special caution for the electric shock.
• Turn ON MAIN NFB located at the top left side of Control Panel.
• Connect HHT to the Main board to activate “installation manual operation mode”.
[2]SYSTEM MENU → 1.FACTORY & FIELD → 2.FIELD MODE SET-UP menu → Select
“MANUAL DRIVE"
• Set the data with HHT according to "Appendix B: Inverter Initial Start-Up Manual [Refer to WBVF
motor drive unit Manual for more information]".
• Press UP/DOWN button of the remote controller to check if the rotation direction of the main part
matches the UP direction, and if it is reverse, connect one pair among U, V, W reversely to match the
direction..
• Check the operation of the brake, and perform electric and mechanical adjustment on the
brake.(Appendix A: VCON board adjustment manual)
• Perform UP/DOWN operation at the top of CAR with the remote controller at the top of CAR.
Warning
When working with equipment, Report and Repeat based on the car (e.x. Car up, Car down
repeatedly says)
(1) Prepare cables (2) Lower cables (3) Fasten to the control panel
(1) Feed the control panel side end of the EVV cable to the machine room through its duct hole and then
into the CP along the duct. At this time, the length from the duct hole of the CP to the end of the cable
should exceed 2 meters.
(2) To avoid interference by the car or rope, fasten the cable with cable clamps while lowering the EVV
cable through the hoistway.
(3) Install a cable hanger at a point of OH+TR/2+500 mm lowering the EVV cable. Connect the EVV
cable with the T-cable using a connection jack. Bind the T-cable at this point and lower it.
(5) When the car is placed at the lowest level, fasten the curved portion of the T-cable to the cable hanger
at the bottom of the car while maintaining the distance of about 300 mm ± 50 mm between the lowest
part of the T-cable and the pit floor. At this time, maintain the distance of more than 630 mm between
the hanging cable and the cable going up.
(6) Connect the T-cable coming from the lower part of the car to the harness inside the OPB in the car
and fix it firmly with the bracket inside the OPB.
Use only T-cable when the TR is below 3500mm ,referring to the process of ‘2) In case that TR is
below 35000’
(1) Feed the control panel side end of the T-cable to the machine room through its duct hole and then
into the CP along the duct. At this time, the length from the duct hole of the CP to the end of the cable
should exceed 2 meters.
(2) To avoid interference by the car or rope, fasten the cable with cable clamps while lowering the T-
cable through the hoistway.
(4) When the car is placed at the lowest level, fasten the curved portion of the T-cable to the cable hanger
at the bottom of the car while maintaining the distance of about 300 mm ± 50 mm between the lowest
part of the T-cable and the pit floor. At this time, maintain the distance of more than 630 mm between
the hanging cable and the cable going up.
(5) Connect the T-cable coming from the lower part of the car to the harness inside the OPB in the car
and fix it firmly with the bracket inside the OPB.
The speaker system and the three way switch must be connected from the top of the car to under
the COP
Control Panel
Main Board
SAF Board
CN-A1 CN-S8 CN18 CN12
Connector
Bracket
CTX Board
CTC Board
• Communication Cable : Communicates signals of the elevator hall indicator and buttons andsupplies
DC 24 V power to the elevator hall indicator board.
• Interlock Cable : Connects between the interlocks of each floor and the respective connectors.
(2) Interlock cable branched out to each floor. Uses 0.75SQ 3 core EVV cable.
4) T-cable
30-core cable is used as a standard cable and the grounding work is performed thoroughly in the COP.
Harness fixing brackets are provided for sites with a narrow hoistway so that you can use them, if
necessary.
• Check if there are sufficient cable ties to fix the harness in each floor hanger case.
• Check if a bracket is prepared to fix on the wall of the top part of the hoist way, and anchor or hill tee
for fixing should be prepared.
• Prepare other basic tools, etc. (Knife, nipper, driver, tape measure, long nose, etc.)
(1) Arrange the cable harness so that it does not get tangled, place it on the top of the car and then trans-
port it to the top floor.
(2) Check the locations of the indicators and buttons and then fix the bracket by using Hilti anchors and
other anchors to the top part of the area where the harness will be located. (It must be installed exactly
at the place where the cables go down in a straight line.)
(3) Mark the place which is 1 m high from the floor of the machine room and right under where the bracket
is installed.
(4) Feed the starting part of the cable through the cable duct hole to the machine room. Align the white
part of the cable with the mark created in step (3) and insert all the upper part of the cable into the
duct hole through the bracket.
(5) Feed the cable going up from the hoistway to the control panel through the duct in the machine room
and check if the cable is long enough. Then ask the person at the hoistway to fix the cable completely
by using the fixing bracket. Fix the communication cable and interlock cable with one fixing bracket.
(6) Fix the terminal limit switch cable for the upper part to the fixing bracket as well and connect the cable
with the connector fed from the switch.
[Figure 5.4 Fixing Cables to Cable Fixing Bracket for Top Floor]
[Figure 5.5 Fastening Terminal Limit Switch Cable for Top Floor]
(7) While moving the car down to a place where it is convenient to work on the hanger case for the top
floor, uncoil the cable.
(8) Tie the cable harness firmly to the hanger case by using the cable ties. At this time, place the cable
junction part on the top of the hanger case. When the cable is long, fasten the remaining part of the
cable on the top of the hanger case.
(9) Connect at the junction part the connector of the interlock cable with that fed from the interlock on the
top floor.
Confirm the internal pins are not bent or crooked when you connect the connectors, If any of the
pins are bent or crooked, it may result in bad connection.
(10) The connection of the indicator button cables may differ depending on whether HIP or HPI is used.
[In the case of HIP]
As the elevator hall button is included in the HIP, connect the button cable to CH2 connector of the
HIP board and the communication cable to the CH1 connector. Connect the ground terminal included
in the communication cable to the bolt for fixing the lower part of the HIP.
[In the case of HPI]
As the elevator hall button is not included in the HPI, the cable from the HPI to the elevator hall button
(the CH2 connector) is supposed to be fed from the HPI itself. Therefore, insert it to the connectors
of the up/down call buttons through the elevator hall button box. Connect the communication cable
to the CH1 connector. Connect the ground terminal to the grounding bolt inside the HPI box.CN_13,
CN_A2 .
Connect the CN_13 and CN_A2 connectors to the CH1 connector of the HIP (or HPI) on the top floor
and connect the terminal resistor to the CH4 connector of the HIP (or HPI) on the lowest floor.
(Connected when shipped.)
UP
1 P24
N24
UPI
P24 CH2
UPO
CANH
6 DN
CANL
DNO
N24
(11) When the connection between the communication cable and the interlock harness cable or button
cable is completed, arrange the cables to prevent interference due to the door panel or car movement
and then fasten the hall button cables with a cable clamp.
(12) After moving the car down to the next floor, stop the car at a place where it is convenient to work and
then repeat the steps (8) to (10).
[Figure 5.9 Fastening Hoistway Cable and Branched Hall Button Cable]
[Figure 5.10 Fixing Pit Switch Box and Junction Box on the Lower Pit]]
[Figure 5.11 Fixing Lower Terminal Limit Switch Cable at the Lower Pit]]
6. Inside/Outside CAR
WBVF system has combined door controller and car top box CAR peripherals should be installed as
follows.
Notice
• The following installation work should be performed after turning OFF the main power of
Control Panel if not avoided ,it will cause the product damage.
• Be careful not to damage the boards by water leakage because CTX board is embedded in
the CAR junction box. [Figure 1.2]
• Be careful not to lose parts and not to damage the enclosed items during the installation
because CAR junction box contains the circuit boards, extra fuse, installation jumpers, etc. at
ship-out.
(1) Install the CAR junction box at the top of the CAR as in [Figure 6.1] Install the CAR junction box for
the worker at the hall side to be able to work manual/automatic, Light switch, E-STOP switches within
1m. (Install the CAR junction box in the direction where the front part of the switches can be seen.)
(2) Connect CAR junction box and door motor and door encoder.
(3) Perform the door adjustment by referring to WBVF Door controller Manual.
(4) After completing the installation of the CAR junction box, connect the peripheral devices of the CAR
with CTC board and CTX board.
M.COP-
5 COP Car Operating Panel 13 Main COP control Bd
340
S.COP-
6 M.COP Main COP 14 Sub COP control Bd
340
32 Inside/Outside CAR
Installation Manual for Electrical Parts WBVF
Important
Refer to ‘Appendix C. Description WBVF System Board’to confirm the board structure and
connector names
CN_ CTX Bd
T11 CN_T12
CN_ OPEN/
CONDE T19 CLOSE
NSER CC SAFETY
25B EDGE
MCU
SAFETY
CC25
MOTOR EDGE
CC16
CN_ AUTO /
HEATSINK T20
ONS
CN_
CN_ T21 UP / DN
T14
CN12 MULTI
CC24
BEAM
CN_T2 CC +24V
CC18 23
CC17 TB1
CC
+24V
23B
Gate S/W 1
Gate S/W 2
CTX BOARD
CC
CC4 CC4B
EXIT S/W
28B
Emergency CC8
CC28
Lamp
SAFETY
CC5
R R S/W
E E
L L
A A
CN_
Y Y T13 COP
VOLUME
RES.
CTC Bd CN_
CC6
CN_T11 T12
Compen
CN_
T31
CC11 CC7 S/W
T-CABLE E-STOP
SPEAKER
(BGM)
Inside/Outside CAR
33
WBVF Installation Manual for Electrical Parts
COP CN_T1
UVW CN12
Encoder CN4
Speaker CN_T31
34 Inside/Outside CAR
Installation Manual for Electrical Parts WBVF
Inside/Outside CAR
35
WBVF Installation Manual for Electrical Parts
(2) Adjust the landing vane to pass the center part of the landing device sensor.
(3) Place the CAR on any floor to become the car sill meet landing sill perfectly
(4) Install the landing control device vane to be at the center of the sensor of the landing device.
(5) Install the landing control device vane with the same method in all the floors
(7) Check if the gap between the sensor part and the landing vane is uniform by operating the CAR
through all the floors.
36 Inside/Outside CAR
Installation Manual for Electrical Parts WBVF
Inside/Outside CAR
37
WBVF Installation Manual for Electrical Parts
38 Inside/Outside CAR
Installation Manual for Electrical Parts WBVF
[Figure 6.4 Car top part and OPB main connection diagram]
Inside/Outside CAR
39
WBVF Installation Manual for Electrical Parts
In the main COP includes 『C1 cable』,『C2 cable』,『A1 cable』, 『A2 cable』and『CN_B1』.After
installing the main COP, connect the connectors of each cable to SUB COP-30D, WCOP30, CTC Bd, and
CTX Board
DISABLE
COPCAN MAIN
CN_C6 WCOP30 Board CN_W1
communication COP-30D B’d
cable (C1)
LOAD MAIN
CC26 LOAD SWITCH
SWITCH(A2) COP-30D B’d
CN_T2,
COP-CJB CTC Board,CTX CN_T13,CN_T1,C
COP Panel CN_B1
cable(A1) Board N_T9, CN_T22,
CN_T30
In the Handicapped COP,『B2 cable』and『C1 cable』are taken out. Connect『B2 cable』to main COP
COP-30D board. Connect 『C1 cable』to SB2 connector taken out from C1 of the main COP DI-PBX II
board.
DISABLE
COPCAN MAINCOP-30D
WCOP30 B’d CN_W1 CN_C6
communication Board
cable (C1)
40 Inside/Outside CAR
Installation Manual for Electrical Parts WBVF
In sub COP, 『CAN communication cable: C2』and 『Emergency call button cable: B2』are taken
out.Connect『C2 cable』to the main COP COP-30D board. Connect『B2 cable』to SB2 connector taken
out from CN1 of COP DI-PBX II board.
1) End jumper
For smooth CAN communication, terminating resistor should be attached to the first and end part of CAN
bus. Therefore, there is a jumper (terminal jumper) in CTC board (CAR Top Control Board) to be able to
turn ON/OFF the terminating resistance If the terminal jumper is incorrectly set, CAN communication error
may occur.
2) ID Setting
* After changing ID setting, the power of the board should be turned OFF → ON for recognition.
Inside/Outside CAR
41
WBVF Installation Manual for Electrical Parts
Selection
Precondition(MA
Combination IN COP)[SIG.
Selection 1(SUB Selection Selection
INPUT : CN_C1
COP) 2(WCOP1) 3(WCOP2)
2 CN_C10 (→ SUB
CN_C10) CN_C10 (→ MAIN CN_W1 (→ MAIN
Connection
CN_C6 (→ CN_C10) CN_C6)
WCOP1 CN_W1)
4 CN_C6 (→
WCOP1 CN_W1) CN_W1 (→ MAIN CN_W1 (→ MAIN
Connection
CN_C7 (→ CN_C6) CN_C7)
WCOP2 CN_W1)
42 Inside/Outside CAR
Installation Manual for Electrical Parts WBVF
Selection
Precondition(MAI
Precondition(
Combination N COP)[SIG. 1 2
WCOP1) 3
INPUT : CN_C1]
WCOP WCOP4
SUB COP WCOP2
WCOP3
Combina
MAIN (=MAIN (=Disabl
tion WCOP1 (=Ext
COP) ed COP
1(MAIN COP 1)
1)
+ (GOOD: COP-30D (GOOD :
(GOOD :
Disabled ) WCOP62 B'd)
WCOP6
1)
2 B'd
1
CN_C8 (→
CN_W1 (
Connecti WCOP1 CN_W1) CN_W1 (→
→ MAIN
on CN_C6 (→ MAIN CN_C8)
CN_C6)
WCOP3 CN_W1)
SW1.AL
SW1 SW1.2 ON SW1.2 ON
L OFF
WCOP3
Combina SUB WCOP2 (=Disabl
MAIN (=MAIN WCOP1 (=Ext
tion (=SUB (=Ext ed COP
COP) COP 1)
2(MAIN COP) COP 2) 1)
(GOOD : COP- (GOOD :
+SUB+D (GOOD : (GOOD: (GOOD :
30D) WCOP62 B'd)
isabled1) COP-30) WCOP62) WCOP6
2 B'd)
CN_C8 (
CN_C8 (→
2 WCOP1 CN_W1) →
WCOP2 CN_W1 ( CN_W1 (
Connecti CN_C10 (→ SUB CN_W1 (→ CN_W1) → SUB → MAIN
on CN_C10) MAIN CN_C8)
CN_C10 ( CN_C8) CN_C6)
CN_C6 (→ → MAIN
WCOP3 CN_W1) CN_C10)
SW1.1 +
SW1.2 SW1.AL
SW1 SW1.2 ON SW1.2 ON) SW1.2
ON L OFF
ON
Inside/Outside CAR
43
WBVF Installation Manual for Electrical Parts
Selection
Precondition(MAI
Precondition(
Combination N COP)[SIG. 1 2
WCOP1) 3
INPUT : CN_C1]
WCOP WCOP4
SUB COP WCOP2
SUB
WCOP2
Combina MAIN (=MAIN WCOP1 (=Ext (=SUB
(=Ext
tion COP) COP 1) COP)
COP 2)
3(Main+ (GOOD: COP- (GOOD : (GOOD :
(GOOD:
SUB) 30D) WCOP62 B'd) COP-
WCOP62)
30D)
CN_C8 (
→
3 CN_C8 (→
WCOP2 CN_W1 (
Connecti WCOP1 CN_W1) CN_W1 (→ CN_W1) → SUB
on CN_C10 (→ SUB MAIN CN_C8)
CN_C10 ( CN_C8)
CN_C10)
→ MAIN
CN_C10)
SW1.1 +
SW1.2
SW1 SW1.2 ON SW1.2 ON SW1.2
ON
ON
WCOP3
WCOP4(
Combina MAIN (=MAIN (=Disabl
WCOP1 (=Ext =Disable
tion ed COP
COP) COP 1) d COP 2)
4(MAIN 1)
(GOOD: COP- (GOOD : (GOOD :
+Disable (GOOD :
30D) WCOP62 B'd) WCOP6
d1,2) WCOP6
2 B'd)
2 B'd)
4 CN_C8 (→
WCOP1 CN_W1)
CN_W1 ( CN_W1 (
Connecti CN_C6 (→ CN_W1 (→
→ MAIN → MAIN
on WCOP3 CN_W1) MAIN CN_C8)
CN_C6) CN_C7)
CN_C7 (→
WCOP4 CN_W1)
SW1.AL SW1.1
SW1 SW1.2 ON SW1.2 ON
L OFF ON
44 Inside/Outside CAR
Installation Manual for Electrical Parts WBVF
After attaching CPI box to the CAR, Connect the sticking out CPI cable to CN_T12 connector of CTC
Board precisely. For CPI with DIP switches, turn all DIP switches to OFF or ON state to use it only for
indication.
(1) Turn off main power bleaker of the control panel(NFB1 ) to turn off the CAR DC24V power and
perform the work.
Notice
Do not take out or install a board while the power is supplied, it may cause damage
(2) CAR buttons are inserted in sequence from the lowest floor (CU1),*The cable colors are different for
each floor, so distinguish by this characteristic when the connector is taken out and inserted again.
(3) Insert door open button to CU64 (DOB) and door close button to CU63 (DCB).
(4) When you replace COP-30D board, the jumper pin should be set as previous connecting
Important
Refer to ‘Appendix C. Description WBVF System Board’ to confirm the board structure and
connector names for control panel
Inside/Outside CAR
45
WBVF Installation Manual for Electrical Parts
Warning
• Only the qualified personnel can perform the connection work after power off
• Install the circuit-breaker in order to power off when you operate the board in first time and
Check the location of the circuit-breaker
• Remove the parts that may cause danger during the work.
• Refer to the manual carefully in order to prevent the malfunction. If not, the board will be oper-
ated in an unpredicted process by wrong voltage and connection
CN Item Description
CN Item Description
1 VCC(+5V)
2 GND
CN1 Main board power
3 -15V
4 +15V
CN Item Description
CN Item Description
1 VCC(+5V)
2 GND
CN1 Main Board Power
3 -15V
4 +15V
CN Item Description
CN Item Description
1 VCC(+5V)
2 GND
CN1 Main Board Power
3 -15V
4 +15V
CN Item Description
Governor
(3) CN_S3 *Note 1.
(for terminal block connection)
(5) CN_S5 Down final limit Field connection (hoist way cable)
Note 1:
Substitute USAF board with a built-in UCMP interface connector board for SAF board ,if UCMP
board is applied for WBVF system
CN Item Description
(1) CN_S22 For Door zone sensor signal UCMP Board connection
(6) CN_S4 Top part final limit Field connection (hoist way cable)
(7) CN_S5 Bottom part final limit Field connection (hoist way cable)
(14) CN_S12 For safety relay fuse inspection Field connection (T-CABLE)
Note 2:
EN81-1:1998+A3:2009 9.11 requires that Lifts shall be provided with a means to stop unintended car
movement away from the landing with the landing door not in the locked position and the car door not in
the closed position.
1) Connector Names
CN Item Description
ER_RESET
(2) Clear UCM error /w ER_LED
S/W
CN Item Description
2) Function
Activated for CDR, LDR, DZA, DZB Relays
When UCM situation detected, SSA & SSB relays are off immediately, after 2 secondUCMP board are
saving UCM error and ER_LED are toggling.
shows the composition of VCON board and VCON-W board. The upper figure is called VCON board and
the bottom figure is called VCON-W board
(1) CN_V3
(2) CN_V1
(3) CN_V2
(4) R1
(5) CN_V4
(1) CN_V3
(2) CN_V1
(3) CN_V2
(4) R1
(5) JP1
(6) CN_V4
As you see in ] , VCON board is divided to 2 parts, DC 110V output (CN_V4) and the part for adjusting
the brake operating voltage. DC 110V output uses input AC 85V. And AC220V makes the brake operating
voltage which is required applied brake. The connector name of VCON board is shown as [Table 7.6]
Pin
Connector Name Function Connection
Name
The voltage output of VCON board depends on input frequency. So, VCON board should be applied it
related to the input frequency of the user country properly like [Table 7.7].
The adjustment of brake voltage in VCON board depends on version. Brake voltage at VCON board
output DC 180V and DC 90V in sequence. Also if necessary, user can make some voltage using JP1 and
R1. But the version 1.1 board doesn’t have JP1 and slide switch. And VCON-W should be set input
frequency using JP1. The adjustment of brake voltage in VCON-W board is same as VCON board. Refer
to the below tables.
[Table 7.8 VCON The adjustment of brake voltage in VCON board 1.0]
Voltage
TM TM Type Brake Status Operation voltage
Tolerance
Adjust the counter weight to be exactly at 50% balanced state. When it is 50% balance load in car, the
inverter load current becomes similar during UP/DOWN operation. The inverter load current is MONITOR
→ BASIC → INV CURRENT of HHT menu.
Use the 7-segment for the main board landing sensor operation indicator to check the status of the landing
signal input
(2) Set the AUTO/INS switches on CAR junction box and in CAR to “AUTO” position. But set AUTO/MCS
switch at the control panel to “MCS”position.
(3) Using the manual UP and DOWN switches at the control panel, stop the CAR at the location when
DLA signal is turned OFF starting from the lowest floor.
(4) Use HHT menu to select the installation automatic operation mode.
From the following HHT initial menu, select [2] SYSTEM MENU
Select 02 PROGRAM → 01 CONTROL → 26 MAX FLOOR menu, and input the field’s maximum
number of floors
(6) Select 02 PROGRAM → 01 CONTROL → 34 INIT START menu, input "1" input, and when you press
ENT key, HHT operation mode is changed to “Initial_Drve"
(7) When you operate the control panel ONU switch (manual operation UP switch), initial operation
starts.When the initial operation starts, even if ONU switch is reset, the operation continues
• When the initial operation starts, the floor number information and the landing sensor input
status of each floor are displayed on the main board 7-segment.
• If the top floor checking signal (PLUL) is inputted, after the deceleration and correct landing in
the top floor landing zone, it completes the initial operation. If the top floor checking signal
(PLUL) is not inputted, deceleration is not done, and it causes elevator accident. Therefore, for
the initial operation, make sure to check the top floor checking signal (PLUL) location and the
existence of the input.
• After completing the initial operation, if there is an error in the top floor information, the number
of the landing VANEs, etc., the initial operation error “ER_INITIAL" occurs.
(2) If the initial operation is successfully completed, HHT menu MONITOR → BASIC → INITIAL
becomes "OK” and check if it is a safe operation condition again.
(3) Set the machine room AUTO/MCS switch at ‘AUTO’. (In order to the automatic operation is possible.)
(4) Check normal operation by hall call, HIP (HPI) and operation status of the door..
(5) Get in the CAR and check normal operation of the door and check the operation status of input/output
call and indicator operations.
(6) When you carry out the test mode operation, follow the below HHT setting method.
[2]SYSTEM MENU → [1]SYSTEM TEST menu, select “test mode”
Automatic operation test(Activated by the machine room manual call, and the
1. SIMPLE MODE
door maintains the closed state.)
Automatic operation test (Operation time, operation floors, and individual door
2. DETAIL MODE
status setting)
1) SIMPLE MODE
• Call recognition: Only CAR calls are recognized. (Hall calls are ignored.) → Manual CAR call regis-
tration using HHT is possible.
• DISPLAY : “Under Inspection” is displayed on the CAR and hall side display device (HIP/HPI).
2) DETAIL MODE
ALL 24 hours all day test (Unless test mode is reset, it is maintained)
When it becomes the set time every day, it is converted to the test mode.Ex) 1. If
you have start time (18:00) and end time (20:00)→ Automatic test operation is
carried out for 2 hours every day from 6PM ~ 8PM2. If you have start time
SPECIFIC (20:00) and end time (08:00)→ Automatic test operation is carried out for 12
hours every day from 8PM ~ 8AM the next day3. If the start time and the end
time are the same(start time-20:00, end time-20:00)→ It is converted to the test
mode for 24 hours all day long as the same as ALL
AUTO Door is operated when the car operation mode is automatic operation
Ex) When you select CAR CALL menu, it is displayed on HHT screen as follows.How to register CALL:
Select floor to register (Using UP/DN key) → ENT
8.3.2 How to Set Display Code for Each Floor using HHT
<DISPLAY DATA>
WBVF model does not use a separate DISPLAY CODE, and direct input is used for DISPLAY DATA to
be displayed at each floor, and you can input up to 3 characters.
1) VIEW & CHANGE Each FLOOR CODE setting check and change
Alphabet lowercase letter x means no display.1xx : among the 3 positions that can be displayed, only “1”
at the first position is displayed. That is, it means floor “1
(2) Use UP/DN key to select numbers (0~9), alphabet (A~Z) and special characters (+, -, *) → ENT
Ex) Max Floor : 32nd floor, Basement Floor : 5th floor1st ~ 5th floor: B5 ~ B1 / 6th ~ 32nd floors: automat-
ically set to display as 1st ~ 27th floor.
(2) Check INV current is within the rated current of the motor by HHTMONITOR → BASIC → INV
CURRENT
(3) For the load setting of load cell, select the inverter HHT menu PROGRAM → CONTROL → TQBIAS
SELEC as “AUTO". For the detail parameters of the load setting, refer to the load setting method in
WBVF Motor Drive Unit Manual
Power /
It connects for 24VDC and CAN
(6) communication CH1, CH4
communication.
connection part
(8) PARKING input part It connects the cable at the parking floor. CH6
Power /
It connects for 24VDC and CAN
(6) communication CH1, CH4
communication.
connection part
(8) PARKING input part It connects the cable at the parking floor. CH6
(1) Insert the connector coming out of the hall button into CH1 or CH4 of the indicator board
(2) There is a FL_SET JUMP pin in the hall indicator, and during the installation, you need to input the
floors according to the ID data of each floor.
Refer to TheExampleofFloorinput for HIP / HIP MINI / HPI / CPI / floor input procedure!
Input the floors according to the ID data of each floor by seeing the
4 Setting
DOT-MATRIX display
If you can see the alternating display 『OK』 and 『setting floor』on
6 Completed
the DOT-MATRIX, the floor setting is completed
Release setting
7 Release FL_SET(=JP3) jumper
mode
the floor ID can be set from 1 to 96, the English display after 96 floor is special functions
SV In case that by using the supervisor indicator When it Applies SUPERVISORY option
Refer to the following Step included in the picture for better understanding!
Step 3 Step 4, 5
Step 6 Step 7
Important
Setting for disabled:Remove the jumper at REAR DIP of HIP or HPI board.
(1) During the connection of HIP (HPI) cable, check if there is a reversed connection, disconnection, or
short-circuit of P24, N24, CH, CL, etc.
(3) Floor input setting should not overlap with another floor.
(4) During the connector connection and disconnection, work after turning the power OFF.
(5) Manage the site thoroughly to prevent the damage of the material.
Floor side indicator is in charge of not only the floor display and operation related lamp display, which is
its original role, but also is in charge of the input/output of the button signals.Therefore, you need to be
aware of the following abnormal operations of the indicator and the causes.
• When the direction is selected and operation is in preparation: the floor and the up/down direction
arrow are displayed in turn.
• When it is in operation: the floor is indicated and this display is changed according to the operation
direction.
Refer to the site specifications to check if the optional function is correctly working
(1) If all the works are completed, arrange the cables inside the CAR junction box
(2) Clean the inside of door sill of each floor to prevent malfunction by alien object.
(3) Finish the cleaning of the inside of the hoist way and machine room.
Perform the drive for initial angle setting when initially starting up the synchronous machine
1. Synchronous Machine
(3) Make Inspection Drive Mode and the Press Inspection UP Button until motor around 5 times.
(6) Change Know Angle value to 1 by HHT and then check the PROGRAM \ MOTOR \ U ANGLE Value
was changed.
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Installation Manual for Electrical Parts WBVF
(7) Check the CURRENT and ROTOR POS Value under 1 by HHT
(a) MONITOR → 1. BASIC → CURRENT
(3) Check the cable between Gate board and Main board (In Main board CN6).
(3) Change Know Angle value to 1 by HHT and then check the 2. PROGRAM > 3. MOTOR > 11. U
ANGLE Value was changed
(4) Check the CURRENT and ROTOR POS Value under 1 by HHT
(a) 1. MONITOR → 1. BASIC → CURRENT
(3) Check the cable between Gate board and Main board (In Main board CN6
(4) 2. PROGRAM → 1. CONTROL → 13. TQBIAS SELEC : ‘NO USE TQBIAS’ Check.
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WBVF Installation Manual for Electrical Parts
(7) 2. PROGRAM → 3. MOTOR → 7. PG PULSE : 8192, 10000, 16384 Check (According to the encoder
type)
2. Induction Machine
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Installation Manual for Electrical Parts WBVF
Please refer to WBVF Motor Drive Unit manual to check the load compensation setting for WB-
Series system in detail
2. Installation Location
Install load sensor like A type or B type referring to ]
(3) If the sensors is installed in normal, the each load sensor data is 3500~4000
(‘How to Check Load DATA and CAN Communication Status’ is indicated how to check the
sensor data)
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Connect PM1 & PM2 connector (①) of Load-CP board in car junction box to 2 Potential meters of each
(1) Make the jumper work of Load-CP board’s SENSOR (②) with PM
(2) If terminating resistor is used, Make the jumper work of Load-CP board’s T-RES(3) following the
direction of the arrow (③) .
5. Load Setting
[2] SYSTEM MENU → 3.DATA SET UP → 2.OPTIONAL DATA → 17.LOAD DETECT of HHT Menu –
> ENT key -> Select CPM-POTNTIAL using UP or DOWN key
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WBVF Installation Manual for Electrical Parts
[2] SYSTEM MENU → 2.INFORMATION VIEW → 1.I/O SIGNAL → 3.CAR CAN DATA → 16.LOAD
DATA of HHT Menu -> ENT key -> Check CPM LS PORT1 and CPM PORT2 values.
Refer to ‘Load compensation setting method of WBVF Motor Drive Unit Manual’ to know the load setting
and roll back adjustment method
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Installation Manual for Electrical Parts WBVF
Notice
• Do not reset except for trouble shooting or replacement. (The board’s settings are all set from
the factory.)
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WBVF Installation Manual for Electrical Parts
CN Item Description
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Installation Manual for Electrical Parts WBVF
CN Item Description
1 VCC(+5V)
2 GND
CN1 Main board power
3 -15V
4 +15V
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WBVF Installation Manual for Electrical Parts
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Installation Manual for Electrical Parts WBVF
CN Item Description
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WBVF Installation Manual for Electrical Parts
CN Item Description
1 VCC(+5V)
2 GND
CN1 Main Board Power
3 -15V
4 +15V
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Installation Manual for Electrical Parts WBVF
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WBVF Installation Manual for Electrical Parts
CN Item Description
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Installation Manual for Electrical Parts WBVF
CN Item Description
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WBVF Installation Manual for Electrical Parts
1 VCC(+5V)
2 GND
CN1 Main Board Power
3 -15V
4 +15V
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Installation Manual for Electrical Parts WBVF
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WBVF Installation Manual for Electrical Parts
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Installation Manual for Electrical Parts WBVF
17 CN_S23 For car door & landing door s/w signal UCMP B’d connection
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WBVF Installation Manual for Electrical Parts
ER_RESET
14 Clear UCM error /w ER_LED
S/W
If it is turned clockwise,voltage
6 R1 Brake voltage adjustment resistance
increases.
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Installation Manual for Electrical Parts WBVF
Speaker
(2) It is connected to the speaker for voice output. CN_C5
connecting part
(3) Program input It is used for program upgrade. Need JTAG tool
(4) Button drive It drives button input and lamp output. U10
Emergency
If COP power is not applied, 12VDC batterywill be
(5) battery connecting CN_C11
used.
part
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WBVF Installation Manual for Electrical Parts
It can be attachedand
(7) DOT MATRIX It displays floor and arrow.
detached.
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Installation Manual for Electrical Parts WBVF
PIN Contents 2
1 N24
Connector Name:
2 load 30% B contact switch CC26
Load
(8) Load detection
connector
3 load 70% A contact switch switch is on the
floor of the Car.
4 load 100% A contact switch
SW ON 27 DIP Switch
5 - - (Reserved)
Voice Update
6 V update Disable
mode
• Connect WCOP62 board to No.5 CN_C8 when COP hall button is expanded
(when 62nd floor is applyied)
• Connect COP CLOSE / OPEN button to CU63 (DCB) and CU64 (DOB)
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WBVF Installation Manual for Electrical Parts
Usage setting
ON Usage 11
SWITCH(SW1)
ALL
Handicap button input 1
OFF
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Installation Manual for Electrical Parts WBVF
Power /
PIN Contents 3 communicationConnecting
part
Power /
communication 1 P24
(5)
Connecting
2 CAN H CAN HIGH
part
3 CAN L CAN LOW
(6) Program input It is connected and used for program UPDATE. Need NU-LINK TOOL
Connect WCOP CLOSE / OPEN button to CU63 (DCB) and CU64 (DOB).After setting
JUMPER(J2), you need to turn power OFF -> ON to reflect the usage.
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WBVF Installation Manual for Electrical Parts
It is attached to the boarding floor (HPI) and upper part (CPI) of the Car to display elevator floor and status.
Power /
Connect for 24VDC and CAN
(7) communication CH1, CH4
communication.
connecting part
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Installation Manual for Electrical Parts WBVF
(11) FMR input part Connect to firefighter call (=FMR) switch. CH7
Floor setting has the corresponding floor input at ship-out before delivery to the field. Floor ID is fixedFor
CPI, floor ID is set with『CP』, and for HPI, floor ID is set with『HP』, and delivered to the field
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WBVF Installation Manual for Electrical Parts
(8) PARKING input part It connects the cable at the parking floor CH6
Floor setting has the corresponding floor input at ship-out before delivering to the field
(4) FMR input part Connect to firefighter call (=FMR) switch Connect at lobby floor
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Installation Manual for Electrical Parts WBVF
Separate 110VAC
(7) External chime should use 110VAC. CH3 is not connected.
chime connecting part
Separate 110VAC
(8) External lantern should use 110VAC. CH3 is not connected.
lantern connecting part
Floor setting has the corresponding floor input at ship-out before delivering to the field
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WBVF Installation Manual for Electrical Parts
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Installation Manual for Electrical Parts WBVF
8 PARKING input part It connects the cable at the parking floor CH6
Floor setting has the corresponding floor input at ship-out before delivering to the field
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WBVF Installation Manual for Electrical Parts
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Installation Manual for Electrical Parts WBVF
No. Connector Name Pin No. Signal Name Name and Function Remark
(3) F6 FUSE(250V,10A)
2 -
4 -
5 FE GND
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WBVF Installation Manual for Electrical Parts
No. Connector Name Pin No. Signal Name Name and Function Remark
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Installation Manual for Electrical Parts WBVF
No. Connector Name Pin No. Signal Name Name and Function Remark
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WBVF Installation Manual for Electrical Parts
No. Connector Name Pin No. Signal Name Name and Function Remark
2 FE GND
(20) CC25B
SAFTY EDGE A control signal,
3 SE1
input
No. Connector Name Pin No. Signal Name Name and Function Remark
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Installation Manual for Electrical Parts WBVF
No. Connector Name Pin No. Signal Name Name and Function Remark
3 AP A phase P, input
4 AN A phase N, input
(27) CN4
5 BP B phase P, input
6 BN B phase N, input
7 - -
8 - -
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WBVF Installation Manual for Electrical Parts
No. Connector Name Pin No. Signal Name Name and Function Remark
No. Connector Name Pin No. Signal Name Name and Function Remark
(LED or
Emergency light power output(DC Incandes
1 EL1
12V or AC) cent
(32) CC28 lamp)
3 FE GND
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Installation Manual for Electrical Parts WBVF
No. Connector Name Pin No. Signal Name Name and Function Remark
(LED or
Emergency light power input(DC Incandes
1 EL1
12V or AC) cent
(43) CC28B lamp)
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WBVF Installation Manual for Electrical Parts
1) Connector
(2) Sensor
(3) T-RES
Pin Name
1 P24
MAIN POWER,CAN
(4) CN5 2 CANH
Communication
3 CANL
4 GND
Normal: ON,Error:
CAN (Orange) CAN communication verification signal
Blinking
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