PARTS MANUAL

GDP300EC, GDP330EC, GDP360EC

(E877)

Yale Materials Handling Corporation 550036312

1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 10/2015
Greenville, NC 27834-2011
 MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
 SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION - STANDARD

6 TRANSMISSION - HEAVY DUTY

7 DRIVE AXLE

8 STEERING SYSTEM

9 BRAKE SYSTEM

10 HYDRAULIC SYSTEM

11 MAST-TWO STAGE LIMITED FREE-LIFT

12 MAST-THREE STAGE FULL FREE-LIFT

13 ATTACHMENTS

14 OPTIONS

15 FIELD CONVERSION KITS

16 NUMERICAL INDEX

17 USER SUPPORT INFORMATION

This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
 GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
AIR CLEANER ASSEMBLY ............................................................................................................................ 3-4
AIR COMPRESSOR ........................................................................................................................................ 2-14
AIR COMPRESSOR COOLANT PLUMBING ................................................................................................. 2-17
AIR COMPRESSOR MOUNTING ................................................................................................................... 2-16
AIR CONDITIONER
CLIMATE CONTROL CAB .......................................................................................................................... 1-66
AIR CONDITIONER ASSEMBLY
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-54
AIR CONDITIONER FILTER AND COVER ASSEMBLY
CLOSED CAB ............................................................................................................................................. 1-50
AIR CONDITIONER SYSTEM
CLIMATE CONTROL CAB .......................................................................................................................... 1-64
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-51
AIR CONDITIONER SYSTEM ASSEMBLY
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-118
AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS ................................................................. 1-56
AIR DRYER ASSEMBLY ................................................................................................................................. 9-24
AIR DRYER SYSTEM
DRY BRAKE ................................................................................................................................................ 9-22
AIR DUCT
CLOSED CAB WITH AIRCO OR CLIMATE CONTROL ............................................................................. 14-18
LOUVER, CLIMATE CONTROL CAB ......................................................................................................... 1-62
AIR DUCT ASSEMBLY
AIR CONDITIONING - CLOSED CAB WITH AIRCO .................................................................................. 1-52
HEATER - CLOSED CAB WITHOUT AIRCO ............................................................................................. 1-42
AIR HEATER STARTING AID ......................................................................................................................... 2-18
AIR INTAKE CONNECTION ........................................................................................................................... 2-19
AIR INTAKE MANIFOLD ................................................................................................................................. 2-20
AIR INTAKE SYSTEM ..................................................................................................................................... 3-2
AIR TRANSFER CONNECTION ..................................................................................................................... 2-21
ALARM ............................................................................................................................................................ 14-4
ALTERNATOR AND MOUNTING ................................................................................................................... 4-21
ALTERNATOR SUPPORT AND WATER INLET ............................................................................................ 2-22
ARMREST ASSEMBLY ................................................................................................................................... 1-82
AUXILIARY PUMP DRIVE .............................................................................................................................. 5-14
AXLE HOUSING AND ATTACHING PARTS .................................................................................................. 7-2

B
BATTERY CABLES
WITH AND WITHOUT DISCONNECT SWITCH ......................................................................................... 4-6
BELT TENSIONER .......................................................................................................................................... 2-23
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 9-18
WET BRAKE ............................................................................................................................................... 9-12
BRAKE PEDAL AND LINKAGE ...................................................................................................................... 9-2
BRAKE PEDAL ASSEMBLY ........................................................................................................................... 9-4
BRAKE SYSTEM
DRY BRAKE ................................................................................................................................................ 9-14

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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
WET BRAKE ............................................................................................................................................... 9-6
BRAKE VALVE AND ATTACHING PARTS
DRY BRAKE ................................................................................................................................................ 9-16
WET BRAKE ............................................................................................................................................... 9-10

C
CAB
CLOSED - PAGE 1 OF 2 ............................................................................................................................ 1-16
CLOSED - PAGE 2 OF 2 ............................................................................................................................ 1-18
OPEN - PAGE 1 OF 2 ................................................................................................................................. 1-12
OPEN - PAGE 2 OF 2 ................................................................................................................................. 1-14
CAB AND TILT CYLINDER MOUNTING ........................................................................................................ 1-68
CAB ATTACHING PARTS .............................................................................................................................. 1-20
CAB DOOR
LEFT HAND - CLOSED CAB ...................................................................................................................... 1-28
RIGHT HAND - CLOSED CAB .................................................................................................................... 1-26
CAB MAIN DOOR WINDOW
RIGHT AND LEFT HAND ............................................................................................................................ 1-32
CAB RECIRCULATING FAN
CLOSED CAB ............................................................................................................................................. 1-38
CAB SUNSHADE - REAR
CLOSED CAB WITH AIRCO - OPTIONAL FOR CLOSED CAB WITHOUT AIRCO .................................. 1-24
CAB SUNSHADE - TOP
CLOSED CAB WITH AIRCO - OPTIONAL FOR CLOSED CAB WITHOUT AIRCO .................................. 1-23
CAB TILT CYLINDER ...................................................................................................................................... 1-74
CAB TILT PUMP
ELECTRIC ................................................................................................................................................... 1-78
CAB TILT PUMP ASSEMBLY ......................................................................................................................... 1-76
CAB WINDOWS INSTALLATION
CLOSED CAB ............................................................................................................................................. 1-30
CABIN HEATER PLUMBING .......................................................................................................................... 2-72
CAMSHAFT ..................................................................................................................................................... 2-24
CARRIAGE
2 STAGE- DUAL FUNCTION - WITH FORK POSITIONER ....................................................................... 13-26
2 STAGE- ISS - WITHOUT FORK POSITIONER, 3-FUNCTION ............................................................... 13-14
2 STAGE- ISS - WITHOUT FORK POSITIONER, 4, 5, 6-FUNCTION ....................................................... 13-16
2 STAGE- ISS - WITH INDIVIDUAL FORK POSITIONER, 4, 5, 6-FUNCTION .......................................... 13-18
2 STAGE- ISS - WITH SIMULTANEOUS FORK POSITIONER, 4, 5, 6-FUNCTION ................................. 13-20
2 STAGE-STANDARD - WITHOUT FORK POSITIONER, 3-FUNCTION .................................................. 13-4
2 STAGE-STANDARD - WITHOUT FORK POSITIONER, 4, 5, 6-FUNCTION .......................................... 13-6
2 STAGE-STANDARD - WITH INDIVIDUAL FORK POSITIONER, 4, 5, 6-FUNCTION ............................. 13-8
2 STAGE-STANDARD - WITH SIMULTANEOUS FORK POSITIONER, 4, 5, 6-FUNCTION .................... 13-10
3 STAGE-ISS - WITHOUT FORK POSITIONER ........................................................................................ 13-42
3 STAGE-ISS - WITH INDIV. FORK POSITIONER .................................................................................... 13-46
3 STAGE-ISS - WITH SIMULT. FORK POSITIONER ................................................................................ 13-50
3 STAGE-STANDARD ................................................................................................................................ 13-56
CARRIAGE ASSEMBLY
2 STAGE- ISS ............................................................................................................................................. 13-24
2 STAGE-STANDARD ................................................................................................................................ 13-12

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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
CHARGE PUMP AND FILTER ASSEMBLY ................................................................................................... 5-16
COMPRESSOR ASSEMBLY .......................................................................................................................... 1-58
CONDENSER
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-60
CONDENSER SYSTEM
TWO-FAN SYSTEM - MCC ........................................................................................................................ 1-120
CONNECTING RODS AND PISTONS ............................................................................................................ 2-26
CONTROL PANEL ASSEMBLY
HEATER ...................................................................................................................................................... 4-12
HEATER AND AIR CONDITIONER ............................................................................................................ 4-13
CONTROL VALVE
PAGE 1 OF 4 .............................................................................................................................................. 6-28
PAGE 2 OF 4 .............................................................................................................................................. 6-29
PAGE 3 OF 4 .............................................................................................................................................. 6-30
PAGE 4 OF 4 .............................................................................................................................................. 6-32
CONVERTER .................................................................................................................................................. 6-4
COOLANT HEATER STARTING AID ............................................................................................................. 2-28
COOLING ........................................................................................................................................................ 2-2
COUNTERWEIGHT WITH LIFTING EYES ..................................................................................................... 1-4
COUNTERWEIGHT WITHOUT LIFTING EYES ............................................................................................. 1-6
CRANKCASE BREATHER .............................................................................................................................. 2-29
CRANKSHAFT AND BEARINGS .................................................................................................................... 2-30
CYLINDER BLOCK ......................................................................................................................................... 2-32
CYLINDER HEAD ........................................................................................................................................... 2-34

D
DASH ASSEMBLY
CLOSED CAB ............................................................................................................................................. 1-39
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 14-9
DIFFERENTIAL AND CARRIER
DRY BRAKE ................................................................................................................................................ 7-4
WET BRAKE ............................................................................................................................................... 7-8
DIRECTIONAL CONTROL VALVE ASSEMBLY
FOUR-SECTION ......................................................................................................................................... 13-30
THREE-SECTION ....................................................................................................................................... 13-29
TWO-SECTION ........................................................................................................................................... 13-28
DRIVE GEAR .................................................................................................................................................. 5-30
DRIVE PLATE ................................................................................................................................................. 5-32
DRIVE TIRES AND WHEELS
BERGOUGNAN - SOLID TIRE ................................................................................................................... 7-18
BRIDGESTONE .......................................................................................................................................... 7-19
MICHELIN ................................................................................................................................................... 7-20
TRELLEBORG ............................................................................................................................................ 7-21
TRELLEBORG TR900 ................................................................................................................................ 7-22
DRIVE TRAIN .................................................................................................................................................. 6-5

E
ELECTRIC HORN ........................................................................................................................................... 4-9
ELECTRICAL SYSTEM ................................................................................................................................... 4-4

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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
EMPTY SEAT ENGINE SHUTDOWN ............................................................................................................. 14-6
EMPTY SEAT ENGINE SHUTDOWN OVERRIDE ......................................................................................... 15-2
ENGINE BLOCK HEATER .............................................................................................................................. 2-10
ENGINE CONNECTION .................................................................................................................................. 6-8
ENGINE CONTROL MODULE ........................................................................................................................ 4-18
ENGINE COOLANT VENT .............................................................................................................................. 2-36
ENGINE MOUNT ............................................................................................................................................. 2-12
ENGINE OIL COOLER .................................................................................................................................... 2-37
ETR MODULE WIRING ................................................................................................................................... 4-20
EXHAUST MANIFOLD .................................................................................................................................... 2-38
EXHAUST SYSTEM ........................................................................................................................................ 2-8
EXTERIOR MIRRORS .................................................................................................................................... 14-5

F
FAN DRIVE AND MOUNTING ........................................................................................................................ 2-39
FIRST SPEED CLUTCH ASSEMBLY ............................................................................................................. 6-16
FLOOR MATS ................................................................................................................................................. 1-22
FLOORPLATES .............................................................................................................................................. 1-10
FLOW DIVIDER MANIFOLD ........................................................................................................................... 13-60
FLYWHEEL AND MOUNTING
DRY BRAKES ............................................................................................................................................. 2-41
WET BRAKES ............................................................................................................................................. 2-42
FLYWHEEL HOUSING ................................................................................................................................... 2-44
FOOT DIRECTIONAL CONTROL PEDAL ASSEMBLY .................................................................................. 3-22
FOOT DIRECTIONAL CONTROL TO FORWARD AND REVERSE LEVER KIT ........................................... 15-2
FORK POSITIONING CYLINDER ................................................................................................................... 13-32
FORKS ............................................................................................................................................................ 13-2
FORWARD AND REVERSE LEVER TO FOOT DIRECTIONAL CONTROL KIT ........................................... 15-2
FORWARD CLUTCH ...................................................................................................................................... 5-22
FORWARD CLUTCH ASSEMBLY .................................................................................................................. 6-22
FREE-LIFT CYLINDER ................................................................................................................................... 12-12
FRONT FENDER LIGHTS .............................................................................................................................. 4-82
FRONT GEAR COVER ................................................................................................................................... 2-46
FUEL FILTER .................................................................................................................................................. 3-8
FUEL FILTER PLUMBING .............................................................................................................................. 3-9
FUEL INJECTION PUMP ................................................................................................................................ 3-14
FUEL INJECTOR PLUMBING ......................................................................................................................... 3-16
FUEL INJECTORS .......................................................................................................................................... 3-18
FUEL INLET FITTING ..................................................................................................................................... 3-11
FUEL RAIL SYSTEM ....................................................................................................................................... 3-12
FUEL SYSTEM ................................................................................................................................................ 3-6

G
GEAR CLUTCH INSTALLATION .................................................................................................................... 5-18

H
HAND PUMP ................................................................................................................................................... 1-80
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-40
TWO STAGE - FULL FREE-LIFT ................................................................................................................ 13-36

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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HEATED TOP WINDOW
CLOSED CAB ............................................................................................................................................. 14-14
HEATER AND AIR DUCT
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-40
HEATER ASSEMBLY
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-44
HEATER HOSES ............................................................................................................................................ 1-48
HEATER SYSTEM
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-46
HOODS AND COVERS ................................................................................................................................... 1-8
HUB AND SHAFT ASSEMBLY
DRY BRAKE ................................................................................................................................................ 7-12
WET BRAKE ............................................................................................................................................... 7-14
HYDRAULIC CONTROL VALVE
DRY BRAKE, THREE AND FOUR FUNCTION - HIC MID-INLET BLOCK ASSEMBLY ............................ 10-44
WET AND DRY BRAKE, FOUR FUNCTION - LIFT SECTION ASSEMBLY, RH ....................................... 10-54
WET AND DRY BRAKE, THREE AND FOUR FUNCTION - LIFT SECTION ASSEMBLY, LH .................. 10-50
WET AND DRY BRAKE, THREE AND FOUR FUNCTION - TILT SECTION ASSEMBLY ........................ 10-52
WET AND DRY BRAKE, THREE AND FOUR FUNCTION - AUXILIARY SECTION ASSEMBLY ............. 10-56
WET BRAKE, FOUR FUNCTION - HIC MID-INLET BLOCK ASSEMBLY ................................................. 10-46
WET BRAKE, FOUR FUNCTION - HIC, BRAKE/ACCUMULATOR BLOCK ASSEMBLY ......................... 10-48
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
DRY BRAKE, FOUR FUNCTION - PAGE 1 OF 2 ....................................................................................... 10-40
DRY BRAKE, FOUR FUNCTION - PAGE 2 OF 2 ....................................................................................... 10-42
DRY BRAKE, THREE FUNCTION - PAGE 1 OF 2 ..................................................................................... 10-36
DRY BRAKE, THREE FUNCTION - PAGE 2 OF 2 ..................................................................................... 10-38
WET BRAKE, FOUR FUNCTION - PAGE 1 OF 2 ...................................................................................... 10-32
WET BRAKE, FOUR FUNCTION - PAGE 2 OF 2 ...................................................................................... 10-34
HYDRAULIC CONTROL VALVE ASSEMBLY
DRY BRAKE, FOUR FUNCTION ................................................................................................................ 10-58
DRY BRAKE, THREE FUNCTION .............................................................................................................. 10-62
WET BRAKE, FOUR FUNCTION ............................................................................................................... 10-60
HYDRAULIC CONTROLS
JOYSTICK - FORK LIFT TRUCK ................................................................................................................ 10-14
HYDRAULIC LEVERS
FOUR-LEVER CONTROL PANEL - WITH CLAMPING .............................................................................. 10-22
FOUR-LEVER CONTROL PANEL - WITHOUT CLAMPING ...................................................................... 10-24
THREE-LEVER CONTROL PANEL ............................................................................................................ 10-20
TWO-LEVER CONTROL PANEL ................................................................................................................ 10-18
HYDRAULIC PUMP AND ATTACHING PARTS
120CC, DRY BRAKE .................................................................................................................................. 10-10
120CC, HEAVY DUTY TRANSMISSION .................................................................................................... 10-8
90CC, DRY BRAKE .................................................................................................................................... 10-4
HYDRAULIC SUPPLY AND RETURN
FOUR FUNCTION CONTROL VALVE - FORK LIFT TRUCK, THREE FUNCTION, DF SSFP ................. 10-66
FOUR FUNCTION CONTROL VALVE - FORK LIFT TRUCK, FOUR/FIVE/SIX FUNCTION ..................... 10-67
FOUR FUNCTION CONTROL VALVE - WITHOUT LIFT ACCUMULATOR .............................................. 10-68
FOUR FUNCTION CONTROL VALVE - WITH LIFT ACCUMULATOR ...................................................... 10-69
THREE FUNCTION CONTROL VALVE - WITHOUT LIFT ACCUMULATOR ............................................ 10-64

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
THREE FUNCTION CONTROL VALVE - WITH LIFT ACCUMULATOR .................................................... 10-65
HYDRAULIC TANK AND ATTACHING PARTS .............................................................................................. 10-2

I
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 4-10
INDUCTIVE TRANSMITTER ........................................................................................................................... 6-14
INNER MAST .................................................................................................................................................. 11-6
INSULATION MATS AND AIR DUCT
CLOSED CAB WITH AIRCO OR CLIMATE CONTROL ............................................................................. 14-16

J
JOYSTICK ASSEMBLY
FORK LIFT TRUCK ..................................................................................................................................... 10-16

L
LABELS
HYDRAULIC CONTROLS ........................................................................................................................... 1-86
MAIN ........................................................................................................................................................... 1-88
LIFT ................................................................................................................................................................. 11-8
LIFT CYLINDER .............................................................................................................................................. 11-12
LIFTING BRACKETS AND MOUNTING ......................................................................................................... 2-48
LIFTING EYES ................................................................................................................................................ 14-2
LIGHT SWITCHES .......................................................................................................................................... 4-14
LIGHTS
DIRECTIONAL AND MARKER ................................................................................................................... 4-83
WORK - HALOGEN .................................................................................................................................... 4-120
WORK - HID ................................................................................................................................................ 4-121
LOAD BACKREST .......................................................................................................................................... 1-3
LOCKOUT LEVER .......................................................................................................................................... 4-8
LOUVER - HEAVY DUTY AIRCO ................................................................................................................... 15-2
LOW CLUTCH ................................................................................................................................................. 5-26
LUBRICATING OIL PUMP .............................................................................................................................. 2-50

M
MAIN LIFT CYLINDER .................................................................................................................................... 12-11
MAP READING LIGHT
CLOSED CAB ............................................................................................................................................. 14-7
MAST ASSEMBLY
PAGE 1 OF 3 .............................................................................................................................................. 12-4
PAGE 2 OF 3 .............................................................................................................................................. 12-6
PAGE 3 OF 3 .............................................................................................................................................. 12-8
MAST INSTALLATION .................................................................................................................................... 11-2
MAST WORKLIGHTS ..................................................................................................................................... 4-118

O
OIL DIPSTICK ................................................................................................................................................. 6-15
OIL FILTER ..................................................................................................................................................... 2-51
OIL LEVEL GAUGE ......................................................................................................................................... 2-52
OIL PAN .......................................................................................................................................................... 2-54
OUTER MAST ................................................................................................................................................. 11-4

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 GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
OUTPUT FLANGE .......................................................................................................................................... 5-36
OUTPUT SHAFT ............................................................................................................................................. 5-34

P
PARK BRAKE
WET BRAKE ............................................................................................................................................... 7-16
PARK BRAKE KITS ......................................................................................................................................... 15-2
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-84
POWER TAKE-OFF ........................................................................................................................................ 6-7
PRESSURE FILTER ....................................................................................................................................... 6-13
PRESSURE OIL PUMP ................................................................................................................................... 6-6
PRESSURE REGULATOR ............................................................................................................................. 6-33

R
RADIATOR ASSEMBLY .................................................................................................................................. 2-4
OPTIONAL CONFIGURATION ................................................................................................................... 2-6
RADIO CONSOLE AND ATTACHING PARTS
CLOSED CAB ONLY .................................................................................................................................. 1-122
RAIN TOP
OPEN CAB .................................................................................................................................................. 14-20
REAR GEAR HOUSING .................................................................................................................................. 2-56
REAR WORK LIGHTS .................................................................................................................................... 4-86
RELAYS AND FUSES ..................................................................................................................................... 4-44
REMOTE FUEL FILTER .................................................................................................................................. 3-10
RETROFIT KITS .............................................................................................................................................. 15-2
REVERSE AND SECOND CLUTCH ............................................................................................................... 5-24
REVERSE CLUTCH ASSEMBLY ................................................................................................................... 6-24
REVERSE IDLER SHAFT ............................................................................................................................... 5-20
ROCKER LEVERS .......................................................................................................................................... 2-58

S
SEAT ASSEMBLY
AIR SUSPENSION ...................................................................................................................................... 1-104
DELUXE HEATED ...................................................................................................................................... 1-116
DELUXE SUSPENSION ............................................................................................................................. 1-112
MECHANICAL AND AIR SUSPENSION ..................................................................................................... 1-101
MECHANICAL SUSPENSION .................................................................................................................... 1-108
SUSPENSION - WITH FABRIC COVER (→ 3/2010) ................................................................................ 1-90
SUSPENSION - WITH FABRIC COVER (3/2010 →) ................................................................................ 1-94
SUSPENSION - WITH VINYL COVER ....................................................................................................... 1-98
SECOND 12V SOCKET OPTION ................................................................................................................... 14-10
SECOND SPEED CLUTCH ASSEMBLY ........................................................................................................ 6-18
SIDE-SHIFT CYLINDER
DUAL FUNCTION WITH FORK POSITIONER ........................................................................................... 13-34
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-54
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-62
STARTER MOTOR ......................................................................................................................................... 4-22
STEER AXLE .................................................................................................................................................. 8-2
STEER COLUMN ASSEMBLY ........................................................................................................................ 8-14
STEER CYLINDER ......................................................................................................................................... 8-6

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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
STEER TIRES AND WHEELS
BERGOUGNAN - SOLID TIRE ................................................................................................................... 8-8
BRIDGESTONE .......................................................................................................................................... 8-9
MICHELIN ................................................................................................................................................... 8-10
TRELLEBORG ............................................................................................................................................ 8-11
TRELLEBORG TR900 ................................................................................................................................ 8-12
STEERING COLUMN ...................................................................................................................................... 8-16
STEERING CONTROL UNIT ASSEMBLY ...................................................................................................... 8-20
STEERING HOSES AND ATTACHING PARTS ............................................................................................. 8-18
STORAGE BOX
CLOSED CAB ............................................................................................................................................. 14-21
STROBE LIGHT
WITH CONDENSER ................................................................................................................................... 4-85
WITHOUT CONDENSER ............................................................................................................................ 4-84
SUSPENSION KIT ASSEMBLY ...................................................................................................................... 1-114

T
TAIL LIGHT ASSEMBLY ................................................................................................................................. 4-81
TELEMETRY KITS .......................................................................................................................................... 15-2
THERMOSTAT ................................................................................................................................................ 2-60
THIRD CLUTCH .............................................................................................................................................. 5-28
THIRD SPEED CLUTCH ASSEMBLY ............................................................................................................ 6-20
THREE-POINT SEAT BELT
"E" AND "EE" CONSTRUCTION ................................................................................................................ 14-23
THROTTLE AND INCHING SENSORS .......................................................................................................... 3-24
THROTTLE PEDAL LINKAGE ........................................................................................................................ 3-20
TILT CYLINDER ASSEMBLY .......................................................................................................................... 10-30
TILT CYLINDER ATTACHING PARTS
→ 7/2012 .................................................................................................................................................... 10-26
7/2012 → .................................................................................................................................................... 10-28
TILT PLATFORM ASSEMBLY ........................................................................................................................ 1-72
TORQUE CONVERTER ASSEMBLY ............................................................................................................. 5-4
TORQUE CONVERTER COOLER PLUGS .................................................................................................... 2-61
TORQUE CONVERTER HOUSING AND ATTACHING PARTS .................................................................... 5-2
TRAINING SEAT
CLOSED CAB ............................................................................................................................................. 14-8
TRANSMISSION CASE .................................................................................................................................. 5-8
TRANSMISSION CONTROL ........................................................................................................................... 4-16
TRANSMISSION CONTROL VALVE .............................................................................................................. 5-10
TRANSMISSION DIAGNOSTICS INTERFACE CABLE ................................................................................. 14-22
TRANSMISSION HOUSING
PAGE 1 OF 2 .............................................................................................................................................. 6-10
PAGE 2 OF 2 .............................................................................................................................................. 6-12
TRANSMISSION MOUNTING AND HOSES .................................................................................................. 5-6
TURBINE SHAFT AND STATOR SUPPORT ................................................................................................. 5-12
TURBOCHARGER .......................................................................................................................................... 2-62
TURBOCHARGER PLUMBING ...................................................................................................................... 2-64

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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
U
UNIVERSAL SHAFT ....................................................................................................................................... 5-38

V
VALVE COVER ............................................................................................................................................... 2-66
VALVE TAPPETS ............................................................................................................................................ 2-67
VIBRATION DAMPER ..................................................................................................................................... 2-68

W
WATER OUTLET CONNECTION ................................................................................................................... 2-69
WATER PUMP ................................................................................................................................................ 2-70
WATER PUMP DRIVE .................................................................................................................................... 2-71
WINDOW WIPER SYSTEM
REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS .......................................................... 1-36
WASHER BOTTLE KIT ............................................................................................................................... 1-34
WIRE HARNESS
ARMREST ................................................................................................................................................... 4-24
BACK-UP ALARM ....................................................................................................................................... 4-27
BRAKE TEMPERATURE ............................................................................................................................ 4-80
CAB LIGHTS ............................................................................................................................................... 4-28
CAB REAR LIGHTS .................................................................................................................................... 4-89
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION - PAGE 1 OF 5 .................................................. 4-64
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION - PAGE 2 OF 5 .................................................. 4-66
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION - PAGE 3 OF 5 .................................................. 4-70
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION - PAGE 4 OF 5 .................................................. 4-74
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION - PAGE 5 OF 5 .................................................. 4-76
CAB SIDE CONSOLE, STANDARD TRANSMISSION - PAGE 1 OF 5 ...................................................... 4-48
CAB SIDE CONSOLE, STANDARD TRANSMISSION - PAGE 2 OF 5 ...................................................... 4-50
CAB SIDE CONSOLE, STANDARD TRANSMISSION - PAGE 3 OF 5 ...................................................... 4-54
CAB SIDE CONSOLE, STANDARD TRANSMISSION - PAGE 4 OF 5 ...................................................... 4-58
CAB SIDE CONSOLE, STANDARD TRANSMISSION - PAGE 5 OF 5 ...................................................... 4-60
CAB TILT ..................................................................................................................................................... 4-40
CAB UNDERFLOOR ................................................................................................................................... 4-41
CLOSED CAB ............................................................................................................................................. 4-30
FRONT END ............................................................................................................................................... 4-92
FRONT LIGHTS .......................................................................................................................................... 4-88
MAST LIGHT EXTENSION - 5310MM LIFT HEIGHT AND HIGHER ......................................................... 4-91
MAST WORK LIGHT ................................................................................................................................... 4-87
OPEN CAB .................................................................................................................................................. 4-33
REAR WIPER EXTENSION - CLOSED CAB ............................................................................................. 4-34
SIDE AND INDICATOR LIGHTS ................................................................................................................. 4-35
STEER COLUMN ........................................................................................................................................ 4-36
TAIL LIGHTS ............................................................................................................................................... 4-90
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 4-79
WASH PUMPS - CLOSED CAB ................................................................................................................. 4-37
WIRE HARNESS (CHASSIS)
HEAVY DUTY TRANSMISSION - PAGE 1 OF 3 ........................................................................................ 4-106
HEAVY DUTY TRANSMISSION - PAGE 2 OF 3 ........................................................................................ 4-110
HEAVY DUTY TRANSMISSION - PAGE 3 OF 3 ........................................................................................ 4-114

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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
STANDARD TRANSMISSION - PAGE 1 OF 3 ........................................................................................... 4-94
STANDARD TRANSMISSION - PAGE 2 OF 3 ........................................................................................... 4-98
STANDARD TRANSMISSION - PAGE 3 OF 3 ........................................................................................... 4-102
WIRE HARNESS AND SWITCH ASSEMBLY
FOOT DIRECTIONAL CONTROL PEDAL .................................................................................................. 4-38
WIRE MESH ROOF PROTECTION ................................................................................................................ 14-12

x ©2015 Yale Materials Handling Corporation E877

 GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

E877 ©2015 Yale Materials Handling Corporation xi

GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xii ©2015 Yale Materials Handling Corporation E877


HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.
2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that
have this history will be displayed in the parts list
in the order that they were superseded (from oldest
to newest). The superseded part numbers will be
shown with a line through them.
Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a parts page number in the
DESCRIPTION column (F7A56)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
E877 ©2015 Yale Materials Handling Corporation
GENERAL INFORMATION
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
→ S/N A810N2639
Indicates last serial number affected.
S/N A810N2640 →
Indicates the first serial number affected.
S/N A810N1553 ↔ S/N A810N3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
→ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243 →
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
→ D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 →
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Indicates a range of production dates of the item
affected.
Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Yale lift trucks.
xiii
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xiv ©2015 Yale Materials Handling Corporation E877

 GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.

E877 ©2015 Yale Materials Handling Corporation xv

GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-

SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.

xvi ©2015 Yale Materials Handling Corporation E877

 GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING
MANUAL. This manual has information that the
operator must know for inspection and operation of the
lift truck.
SERVICE MAINTENANCE MANUALS, which provide
service and overhaul procedures, and PARTS
MANUALS with complete replacement part
identification, are available at a nominal fee from your
Yale dealer to assist users in effectively maintaining
Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
for this model lift truck.

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550035592

Service Manual (Complete)..................................................................................................... 550035493

Parts Manual........................................................................................................................... 550036312

E877 ©2015 Yale Materials Handling Corporation xvii

GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P22729....................................1-3 P22768..................................1-22 P22804..................................2-44

P22730....................................1-4
P22731..................................1-84
P22732..................................1-26
P22733..................................1-28
P22734..................................1-76
P22735..................................1-78
P22736..................................1-74
P22737..................................1-80
P22738..................................1-39
P22739..................................1-42
P22740..................................1-52
P22741..................................1-38
P22742..................................1-58
P22743..................................1-44
P22744..................................1-40
P22745..................................1-46
P22746..................................1-51
P22747..................................1-50
P22748..................................1-54
P22749..................................1-60
P22750..................................1-82
P22751..................................1-32
P22752..................................1-62
P22753..................................1-64
P22754..................................1-66
P22755..................................1-23
P22756..................................1-24
P22757..................................1-34
P22758..................................1-36
P22762..................................1-12
P22763..................................1-14
P22764..................................1-16
P22765..................................1-18
P22766..................................1-30
P22767................................1-122
P22769..................................1-20
P22770..................................1-72
P22771..................................1-68
P22772..................................1-48
P22773..................................1-56
P22774....................................1-8
P22775..................................1-10
P22776..................................1-86
P22777..................................1-88
P22778....................................2-2
P22779....................................2-8
P22780..................................2-10
P22781..................................2-12
P22782..................................2-14
P22783..................................2-16
P22784..................................2-17
P22785..................................2-18
P22786..................................2-19
P22787..................................2-20
P22788..................................2-21
P22789..................................2-22
P22790..................................2-23
P22791..................................2-24
P22792..................................2-26
P22793..................................2-28
P22794..................................2-29
P22795..................................2-30
P22796..................................2-32
P22797..................................2-34
P22798..................................2-36
P22799..................................2-37
P22800..................................2-38
P22801..................................2-39
P22802..................................2-41
P22803..................................2-42
P22805..................................2-46
P22806..................................2-48
P22807..................................2-50
P22808..................................2-51
P22809..................................2-52
P22810..................................2-54
P22811..................................2-56
P22812..................................2-58
P22813..................................2-60
P22814..................................2-61
P22815..................................2-62
P22816..................................2-64
P22817..................................2-66
P22818..................................2-67
P22819..................................2-68
P22820..................................2-69
P22821..................................2-70
P22822..................................2-71
P22823..................................2-72
P22824....................................2-4
P22825..................................3-20
P22826..................................3-22
P22827....................................3-6
P22828....................................3-2
P22829....................................3-4
P22830....................................3-8
P22831....................................3-9
P22832..................................3-11
P22833..................................3-14
P22834..................................3-10
P22835..................................3-12
P22836..................................3-18
P22837..................................3-16
P22838..................................4-27
P22839..................................4-79

xviii ©2015 Yale Materials Handling Corporation E877


PART SHEET PAGE
P22840....................................4-9
P22841..................................4-24
P22842..................................4-28
P22843..................................4-30
P22844..................................4-33
P22845..................................4-34
P22846..................................4-35
P22847..................................4-36
P22848..................................4-37
P22849..................................4-12
P22850..................................4-13
P22851..................................4-38
P22852..................................4-10
P22853..................................4-16
P22854..................................4-40
P22855..................................4-41
P22856..................................4-48
P22857..................................4-50
P22858..................................4-54
P22859..................................4-58
P22860..................................4-60
P22861..................................4-64
P22862..................................4-66
P22863..................................4-70
P22864..................................4-74
P22865..................................4-76
P22866..................................4-44
P22867..................................4-80
P22868....................................4-4
P22869....................................4-8
P22870..................................4-88
P22871..................................4-91
P22872..................................4-87
P22873..................................4-89
P22874....................................4-6
P22875..................................4-20
P22876..................................4-18
P22877..................................4-21
P22878..................................4-22
P22879..................................4-81
P22881..................................4-86
P22882..................................4-82
P22883..................................4-83
P22884..................................4-84
P22885..................................4-85
P22886..................................4-14
P22887................................4-118
P22888..................................4-90
P22889..................................4-92
P22890..................................4-94
P22891..................................4-98
E877
PART SHEET PAGE
P22892................................4-102
P22893................................4-106
P22894................................4-110
P22895................................4-114
P22896..................................5-14
P22897..................................5-16
P22898..................................5-30
P22899..................................5-32
P22900..................................5-22
P22901..................................5-18
P22902..................................5-26
P22903..................................5-36
P22904..................................5-34
P22905..................................5-20
P22906..................................5-24
P22907..................................5-28
P22908....................................5-4
P22909....................................5-2
P22910....................................5-8
P22911..................................5-10
P22912....................................5-6
P22913..................................5-12
P22914..................................5-38
P22915..................................6-27
P22916....................................6-2
P22917....................................6-8
P22918....................................6-4
P22919....................................6-5
P22920..................................6-10
P22921..................................6-12
P22922..................................6-16
P22923..................................6-18
P22924..................................6-20
P22925..................................6-22
P22926..................................6-24
P22927..................................6-26
P22928....................................6-7
P22929..................................6-28
P22930..................................6-29
P22931..................................6-30
P22932..................................6-32
P22933..................................6-33
P22934....................................6-6
P22935..................................6-14
P22936..................................6-13
P22937..................................6-15
P22938..................................7-18
P22939..................................7-19
P22940..................................7-20
P22941..................................7-21
P22942....................................7-2
©2015 Yale Materials Handling Corporation
GENERAL INFORMATION
PART SHEET PAGE
P22943....................................7-8
P22944....................................7-4
P22945..................................7-14
P22946..................................7-12
P22947..................................7-16
P22948....................................8-6
P22949....................................8-8
P22950....................................8-9
P22951..................................8-10
P22952..................................8-11
P22953..................................8-20
P22954..................................8-14
P22955..................................8-16
P22956....................................8-2
P22957..................................8-18
P22958....................................9-2
P22959....................................9-4
P22960..................................9-16
P22961..................................9-10
P22962..................................9-12
P22963..................................9-18
P22964..................................9-22
P22965..................................9-24
P22966..................................9-14
P22967....................................9-6
P22968................................10-14
P22969................................10-16
P22970................................10-18
P22971................................10-20
P22972................................10-22
P22973................................10-24
P22974................................10-30
P22975................................10-26
P22976................................10-32
P22977................................10-34
P22978................................10-36
P22979................................10-38
P22980................................10-40
P22981................................10-42
P22982................................10-44
P22983................................10-46
P22984................................10-48
P22985................................10-56
P22986................................10-50
P22987................................10-52
P22988................................10-54
P22989................................10-58
P22990................................10-60
P22991................................10-62
P22992..................................10-2
P22993..................................11-6
xix
GENERAL INFORMATION
PART SHEET PAGE
P22994................................11-12
P22995..................................11-4
P22996..................................13-6
P22997..................................13-8
P22998................................13-10
P22999................................13-12
P23000................................13-16
P23001................................13-18
P23002................................13-20
P23003................................13-24
P23004................................13-26
P23005................................13-32
P23006................................13-34
P23007................................12-12
P23008................................12-11
P23009..................................12-4
P23010..................................12-6
P23011..................................12-8
P23012................................13-40
P23013..................................13-2
P23014..................................11-2
P23015................................13-29
P23016................................13-30
P23017..................................14-2
P23018..................................14-4
P23019..................................14-5
P23020..................................14-6
xx
PART SHEET PAGE
P23021..................................14-7
P23022..................................14-8
P23023..................................14-9
P23024................................14-10
P23025................................14-12
P23026................................14-14
P23027................................14-16
P23028................................14-18
P23030................................14-20
P23031................................14-21
P23036..................................11-8
P23037................................13-28
P23044..................................12-2
P23049................................13-36
P23052..................................10-4
P23053..................................10-8
P23054................................10-10
P23061................................10-64
P23062................................10-65
P23063................................10-66
P23064................................10-67
P23065................................10-68
P23066................................10-69
P23068................................14-22
P23094................................13-42
P23095................................13-46
P23096................................13-50
©2015 Yale Materials Handling Corporation
PART SHEET PAGE
P23097................................13-54
P23104................................13-56
P23971................................14-23
P23983..................................1-90
P23984................................1-101
P23985................................1-104
P23986................................1-108
P23987................................1-112
P23988................................1-116
P24187................................13-58
P24189....................................2-6
P24265................................10-28
P24918................................1-118
P24919................................1-120
P25269....................................1-6
P25278................................13-60
P25279................................13-62
P26842..................................7-22
P26843..................................8-12
P27477................................4-120
P27478................................4-121
P27508................................1-114
P27525..................................3-24
P28209..................................1-98
P28210..................................1-94
P31973................................13-14
P31978..................................13-4
E877
 SECTION 1

1 GENERAL TRUCK
 CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

AIR CONDITIONER
CLIMATE CONTROL CAB .......................................................................................................................... 1-66
AIR CONDITIONER ASSEMBLY
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-54
AIR CONDITIONER FILTER AND COVER ASSEMBLY
CLOSED CAB ............................................................................................................................................. 1-50
AIR CONDITIONER SYSTEM
CLIMATE CONTROL CAB .......................................................................................................................... 1-64
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-51
AIR CONDITIONER SYSTEM ASSEMBLY
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-118
AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS ................................................................. 1-56
AIR DUCT
LOUVER, CLIMATE CONTROL CAB ......................................................................................................... 1-62
AIR DUCT ASSEMBLY
AIR CONDITIONING - CLOSED CAB WITH AIRCO .................................................................................. 1-52
HEATER - CLOSED CAB WITHOUT AIRCO ............................................................................................. 1-42
ARMREST ASSEMBLY ................................................................................................................................... 1-82
CAB
CLOSED - PAGE 1 OF 2 ............................................................................................................................ 1-16
CLOSED - PAGE 2 OF 2 ............................................................................................................................ 1-18
OPEN - PAGE 1 OF 2 ................................................................................................................................. 1-12
OPEN - PAGE 2 OF 2 ................................................................................................................................. 1-14
CAB AND TILT CYLINDER MOUNTING ........................................................................................................ 1-68
CAB ATTACHING PARTS .............................................................................................................................. 1-20
CAB DOOR
LEFT HAND - CLOSED CAB ...................................................................................................................... 1-28
RIGHT HAND - CLOSED CAB .................................................................................................................... 1-26
CAB MAIN DOOR WINDOW
RIGHT AND LEFT HAND ............................................................................................................................ 1-32
CAB RECIRCULATING FAN
CLOSED CAB ............................................................................................................................................. 1-38
CAB SUNSHADE - REAR
CLOSED CAB WITH AIRCO - OPTIONAL FOR CLOSED CAB WITHOUT AIRCO .................................. 1-24
CAB SUNSHADE - TOP
CLOSED CAB WITH AIRCO - OPTIONAL FOR CLOSED CAB WITHOUT AIRCO .................................. 1-23
CAB TILT CYLINDER ...................................................................................................................................... 1-74
CAB TILT PUMP
ELECTRIC ................................................................................................................................................... 1-78
CAB TILT PUMP ASSEMBLY ......................................................................................................................... 1-76
CAB WINDOWS INSTALLATION
CLOSED CAB ............................................................................................................................................. 1-30
COMPRESSOR ASSEMBLY .......................................................................................................................... 1-58
CONDENSER
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-60
CONDENSER SYSTEM
TWO-FAN SYSTEM - MCC ........................................................................................................................ 1-120
COUNTERWEIGHT WITH LIFTING EYES ..................................................................................................... 1-4
COUNTERWEIGHT WITHOUT LIFTING EYES ............................................................................................. 1-6

E877 ©2015 Yale Materials Handling Corporation 1-1

CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

DASH ASSEMBLY
CLOSED CAB ............................................................................................................................................. 1-39
FLOOR MATS ................................................................................................................................................. 1-22
FLOORPLATES .............................................................................................................................................. 1-10
HAND PUMP ................................................................................................................................................... 1-80
HEATER AND AIR DUCT
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-40
HEATER ASSEMBLY
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-44
HEATER HOSES ............................................................................................................................................ 1-48
HEATER SYSTEM
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-46
HOODS AND COVERS ................................................................................................................................... 1-8
LABELS
HYDRAULIC CONTROLS ........................................................................................................................... 1-86
MAIN ........................................................................................................................................................... 1-88
LOAD BACKREST .......................................................................................................................................... 1-3
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-84
RADIO CONSOLE AND ATTACHING PARTS
CLOSED CAB ONLY .................................................................................................................................. 1-122
SEAT ASSEMBLY
AIR SUSPENSION ...................................................................................................................................... 1-104
DELUXE HEATED ...................................................................................................................................... 1-116
DELUXE SUSPENSION ............................................................................................................................. 1-112
MECHANICAL AND AIR SUSPENSION ..................................................................................................... 1-101
MECHANICAL SUSPENSION .................................................................................................................... 1-108
SUSPENSION - WITH FABRIC COVER (→ 3/2010) ................................................................................ 1-90
SUSPENSION - WITH FABRIC COVER (3/2010 →) ................................................................................ 1-94
SUSPENSION - WITH VINYL COVER ....................................................................................................... 1-98
SUSPENSION KIT ASSEMBLY ...................................................................................................................... 1-114
TILT PLATFORM ASSEMBLY ........................................................................................................................ 1-72
WINDOW WIPER SYSTEM
REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS .......................................................... 1-36
WASHER BOTTLE KIT ............................................................................................................................... 1-34

1-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P22729

LOAD BACKREST (FIGURE 1-1)

ITEM PART NO. DESCRIPTION QTY

1 580091918 Load Backrest ..................................................................................................... 1
2 449001395 Capscrew ............................................................................................................ 4
3 582008468
449021042 Washer ............................................................................................................... 8
4 449015113 Nut ...................................................................................................................... 4

E877 ©2015 Yale Materials Handling Corporation 1-3

P22730 12-10

COUNTERWEIGHT WITH LIFTING EYES (FIGURE 1-2)

1-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P22730

COUNTERWEIGHT WITH LIFTING EYES

ITEM PART NO. DESCRIPTION QTY
1 550002858 Counterweight (GDP300EC) .............................................................................. 1
1 550002859 Counterweight (GDP330EC) .............................................................................. 1
1 550002860 Counterweight (GDP360EC) .............................................................................. 1
2 580085985 Nut ...................................................................................................................... 2
3 580086033 Stud .................................................................................................................... 2
4 580008887 Washer ............................................................................................................... 3
5 937300930 Nut ...................................................................................................................... 2
6 580031198 Foam Tape ......................................................................................................... AR
7 580003802 Foam ................................................................................................................... AR
8 580064244 Capscrew ............................................................................................................ 1
9 580085984 Shim .................................................................................................................... 2
10 580077641 Grip ..................................................................................................................... 1
11 449034085 Roll Pin ............................................................................................................... 2
12 580082763 Tow Pin ............................................................................................................... 1
13 582011832 Washer ............................................................................................................... 2
14 580031128 Lifting Eye ........................................................................................................... 2
15 524327717 Nameplate (Yale) ................................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 1-5

P25269 07-12

COUNTERWEIGHT WITHOUT LIFTING EYES (FIGURE 1-3)

1-6 ©2015 Yale Materials Handling Corporation E877

 07-12 P25269

COUNTERWEIGHT WITHOUT LIFTING EYES

ITEM PART NO. DESCRIPTION QTY
1 550002858 Counterweight (GDP300EC) .............................................................................. 1
1 550002859 Counterweight (GDP330EC) .............................................................................. 1
1 550002860 Counterweight (GDP360EC) .............................................................................. 1
2 580082763 Tow Pin ............................................................................................................... 1
3 582011832 Washer ............................................................................................................... 2
4 580008887 Washer ............................................................................................................... 3
5 937300930 Nut ...................................................................................................................... 2
6 580031198 Foam Tape ......................................................................................................... AR
7 580003802 Foam ................................................................................................................... AR
8 580064244 Capscrew ............................................................................................................ 3
9 580085984 Shim .................................................................................................................... 2
10 580077641 Grip ..................................................................................................................... 1
11 449034085 Roll Pin ............................................................................................................... 2
12 524327717 Nameplate (Yale) ................................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 1-7

P22774 12-10

HOODS AND COVERS (FIGURE 1-4)

1-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P22774

HOODS AND COVERS

ITEM PART NO. DESCRIPTION QTY
1 580082606 Plug ..................................................................................................................... 2
2 580077818 Button ................................................................................................................. 2
3 449015098 Nut ...................................................................................................................... 24
4 449021001 Washer ............................................................................................................... 24
5 580004592 Nut ...................................................................................................................... 2
6 580077819 Gas Spring .......................................................................................................... 2
7 580083686 Rivet .................................................................................................................... 9
8 580077746 Cover .................................................................................................................. 1
9 449015036 Locknut ............................................................................................................... 8
10 449001015 Capscrew ............................................................................................................ 4
11 449021006 Washer ............................................................................................................... 8
12 580072723 Hinge .................................................................................................................. 1
13 580072718 Hinge .................................................................................................................. 1
14 580072717 Hinge .................................................................................................................. 1
15 580083552 Seal ..................................................................................................................... 1
16 580082605 Support ............................................................................................................... 1
17 580072724 Hinge .................................................................................................................. 2
18 580073359 Hinge .................................................................................................................. 2
19 580073360 Hinge .................................................................................................................. 2
20 580081111 Capscrew ............................................................................................................ 24
21 524270475 Hood (LH) ........................................................................................................... 1
22 580074007 Trim Seal ............................................................................................................ 2
23 580032060 Gas Spring .......................................................................................................... 2
24 449015014 Nut ...................................................................................................................... 4
25 580072833 Trim Seal (36.5 in.) ............................................................................................. 2
26 504235245 Handle ................................................................................................................ 2
27 580072817 Latch ................................................................................................................... 1
28 580028818 Bolt ...................................................................................................................... 2
29 449001121 Capscrew ............................................................................................................ 12
30 449021003 Washer ............................................................................................................... 12
31 580077750 Button (Unlock) ................................................................................................... 2
32 580028816 Block (Tapped) ................................................................................................... 2
33 580082604 Plate .................................................................................................................... 1
34 580081581 Capscrew ............................................................................................................ 2
35 580055633 Washer ............................................................................................................... 6
36 449015135 Nut ...................................................................................................................... 4
37 524270476 Hood (RH) ........................................................................................................... 1
38 580073449 Trim Seal (51 in.) ................................................................................................ 1
39 580073434 Trim Seal ............................................................................................................ 2
40 580072816 Latch ................................................................................................................... 1
41 449021010 Washer ............................................................................................................... 2

E877 ©2015 Yale Materials Handling Corporation 1-9

P22775 12-10

FLOORPLATES (FIGURE 1-5)

1-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P22775

FLOORPLATES
ITEM PART NO. DESCRIPTION QTY
1 524312174 Extension (RH) ................................................................................................... 1
2 580081581 Capscrew ............................................................................................................ 6
3 524312173 Extension (LH) .................................................................................................... 1
4 580055633 Washer ............................................................................................................... 6
5 524312055 Running Board (RH) ........................................................................................... 1
6 504226242 Washer ............................................................................................................... 16
7 518795609 Foam Tape ......................................................................................................... AR
8 449001028 Capscrew ............................................................................................................ 4
9 580092780 Damper ............................................................................................................... 12
10 524325853 Running Board (LH) ............................................................................................ 1
11 524327260 Cover (RH) .......................................................................................................... 1
12 524325065 Cover (LH) .......................................................................................................... 1
13 524143593 Panel (RH) .......................................................................................................... 1
14 580047534 Capscrew ............................................................................................................ 8
15 449001014 Screw .................................................................................................................. 4
16 580073662 Sound Liner (RH) ................................................................................................ 1
17 580077238 Cover .................................................................................................................. 1
18 449001134 Capscrew ............................................................................................................ 8
19 449021001 Washer ............................................................................................................... 8
20 580073659 Sound Liner (LH) ................................................................................................ 1
21 580073658 Plate , Cover ....................................................................................................... 2
22 580082765 Capscrew ............................................................................................................ 16
23 580056003 Washer ............................................................................................................... 16
24 580077251 Cover (Battery Box) ............................................................................................ 1
24 550013525 Cover (Battery Box) (With Battery Disconnect Switch) ....................................... 1
25 524143592 Panel (LH) ........................................................................................................... 1
26 580022014 Seal-Bulk ............................................................................................................ AR
27 580026621 Nut ...................................................................................................................... 16
28 580003238 Grommet ............................................................................................................. 1
29 550013524 Box (Battery) ....................................................................................................... 1
30 580004592 Nut ...................................................................................................................... 2
31 580039081 Gas Spring .......................................................................................................... 1
32 580037280 Capscrew ............................................................................................................ 2

E877 ©2015 Yale Materials Handling Corporation 1-11

P22762 12-10

CAB (FIGURE 1-6)

OPEN — PAGE 1 OF 2

1-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P22762

CAB
OPEN – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580025717 Edge Protector .................................................................................................... AR
2 580022739 Floormat (Seat) ................................................................................................... 1
3 580097223 Wire Harness (Open Cab) (FP22844 [Page 4-33])........................................... 1
4 580030097 Headliner ............................................................................................................ 1
5 580025741 Dash Panel Assembly ......................................................................................... 1
5 580014811 Washer (Plastic) ............................................................................................. 6
5 449001170 Capscrew ....................................................................................................... 6
5 580016589 Cover (Capscrew Head) ................................................................................. 6
6 582000216 Foam ................................................................................................................... AR
7 580048493 Bushing ............................................................................................................... 3
8 580030187 Seal ..................................................................................................................... AR
9 580048492 Cover (Heater Box) ............................................................................................. 1
10 449001302 Capscrew ............................................................................................................ 3
11 580048491 Grommet ............................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 1-13

P22763 12-10

CAB (FIGURE 1-7)

OPEN — PAGE 2 OF 2

1-14 ©2015 Yale Materials Handling Corporation E877

 12-10 P22763

CAB
OPEN – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580051692 Bolt ...................................................................................................................... 8
2 580048490 Rail ...................................................................................................................... 2
3 580029143 Armrest Assembly (FP22750 [Page 1-82])........................................................ 1
4 580080537 Cover , Console .................................................................................................. 1
5 580025752 Cover , Console (RH External) ........................................................................... 1
6 582000196 Plug ..................................................................................................................... 4
7 580081889 Plate .................................................................................................................... 1
8 580081890 Seal ..................................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-15

P22764 12-10

CAB (FIGURE 1-8)

CLOSED — PAGE 1 OF 2

1-16 ©2015 Yale Materials Handling Corporation E877

 12-10 P22764

CAB
CLOSED – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580022257 Cover (Dash and Cap Assembly) (FP22738 [Page 1-39])................................ 1
2 580022824 Foam (LH) ........................................................................................................... 1
3 580022825 Foam (RH) .......................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-17

P22765 12-10

CAB (FIGURE 1-9)

CLOSED — PAGE 2 OF 2

1-18 ©2015 Yale Materials Handling Corporation E877

 12-10 P22765

CAB
CLOSED – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580048496
582053109 Bar , Hold Open (Bottom LH) .............................................................................. 1
2 580048497
582053110 Bar , Hold Open (Bottom RH) ............................................................................. 1
3 580051692 Bolt ...................................................................................................................... 8
4 580030095 Bumper ............................................................................................................... 2
5 580022776 Bolt ...................................................................................................................... 12
6 580016584 Washer ............................................................................................................... 4
7 580029187 Hinge (LH) .......................................................................................................... 2
8 580029188 Hinge (RH) .......................................................................................................... 2
9 580022968 Armrest Assembly (FP22750 [Page 1-82])........................................................ 1
10 580022786 Striker Bolt Assembly .......................................................................................... 1
10 580028816 Block (Tapped) ............................................................................................... 1
10 580028817 Guard ............................................................................................................. 1
10 580028818 Bolt ................................................................................................................. 1
11 580051919 Console (RH Top) ............................................................................................... 1
12 580021408 Console Cover (RH External) ............................................................................. 1
13 582004298 Washer ............................................................................................................... 6

E877 ©2015 Yale Materials Handling Corporation 1-19

P22769 12-10

CAB ATTACHING PARTS (FIGURE 1-10)

1-20 ©2015 Yale Materials Handling Corporation E877

 12-10 P22769

CAB ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY
1 582000196 Plug ..................................................................................................................... 4
2 580028804 Washer ............................................................................................................... 12
3 580028805 Rubber Seal ........................................................................................................ 12
4 937100903 Nut ...................................................................................................................... 12
5 940102903 Washer ............................................................................................................... 12
6 580080534 Plug ..................................................................................................................... 2
7 580028397 Grommet ............................................................................................................. 1
8 580048517 Screw .................................................................................................................. 4
9 580021408 Console Cover (RH External) (Closed Cab) ....................................................... 1
9 580025752 Cover , Console (RH External) (Open Cab) ....................................................... 1
10 580022213 Nut ...................................................................................................................... 1
11 580025753 Cover (Control Column) ...................................................................................... 1
12 580022239 Cover .................................................................................................................. AR
13 580022240 Trim-Bulk ............................................................................................................ AR
14 580022214 Washer ............................................................................................................... 6
15 580017273 Screw .................................................................................................................. 5
16 580025738 Screw .................................................................................................................. 14
17 580025737 Clip ...................................................................................................................... 2
18 580025736 Bracket (Cup And Clip Board Holder) ................................................................. 2
19 580022207 Holder (Cup And Clip Board) .............................................................................. 1
20 580025735 Rivet .................................................................................................................... 5
21 580051692 Bolt ...................................................................................................................... 4
22 580025715 Handle Assembly ................................................................................................ 2
22 449001013 Capscrew ....................................................................................................... 4
22 504226242 Washer ........................................................................................................... 4
22 580016589 Cover (Capscrew Head) ................................................................................. 4
23 580025716 Pad ................................................................................................................. 4
24 580014814 Screw .................................................................................................................. 1
25 580025743 Seal ..................................................................................................................... AR
26 449001013 Capscrew ............................................................................................................ 2
27 580022254 Plate (Air Duct Cover) ......................................................................................... 2
28 504226242 Washer ............................................................................................................... 4
29 580025744 Screw .................................................................................................................. 12
30 580022736 Mirror (Interior) .................................................................................................... 2
31 580025717 Edge Protector .................................................................................................... AR
32 580022290 Support (Column) ............................................................................................... 1
33 580051691 Screw .................................................................................................................. 2
34 449015014 Nut ...................................................................................................................... 2
35 580022267 Wire (Ground) ..................................................................................................... 1
36 580048506 Foam ................................................................................................................... 1
37 582004300 Bracket ................................................................................................................ 1
38 504071785 Washer ............................................................................................................... 1
39 582005002 Screw .................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 1-21

P22768 12-10

FLOOR MATS (FIGURE 1-11)

ITEM PART NO. DESCRIPTION QTY

1 580022739 Floormat (Seat) ................................................................................................... 1
2 580022738 Floormat (Main) .................................................................................................. 1
3 580022740 Floormat (Front Cowl) ......................................................................................... 1
4 582003442 Rivet .................................................................................................................... 4
5 580025746 Strip .................................................................................................................... 1
6 580022214 Washer ............................................................................................................... 4
7 580014814 Screw .................................................................................................................. 4

1-22 ©2015 Yale Materials Handling Corporation E877

 12-10 P22755

CAB SUNSHADE - TOP (FIGURE 1-12)

CLOSED CAB WITH AIRCO — OPTIONAL FOR CLOSED CAB WITHOUT AIRCO

ITEM PART NO. DESCRIPTION QTY

1 580029137 Sunshade ............................................................................................................ 1
2 580029136 Clamp ................................................................................................................. 1
3 580029135 Rubber Pad ......................................................................................................... 1
4 580029134 Rubber Pad ......................................................................................................... 1
5 580014814 Screw .................................................................................................................. 2
6 580081773 Screw .................................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 1-23

P22756 12-10

CAB SUNSHADE - REAR (FIGURE 1-13)

CLOSED CAB WITH AIRCO — OPTIONAL FOR CLOSED CAB WITHOUT AIRCO

1-24 ©2015 Yale Materials Handling Corporation E877

 12-10 P22756

CAB SUNSHADE - REAR

CLOSED CAB WITH AIRCO – OPTIONAL FOR CLOSED CAB WITHOUT AIRCO

ITEM PART NO. DESCRIPTION QTY

1 580029137 Sunshade ............................................................................................................ 1
2 580076447 Bracket ................................................................................................................ 1
3 940102903 Washer ............................................................................................................... 1
4 580014814 Screw .................................................................................................................. 3
5 580029135 Rubber Pad ......................................................................................................... 1
6 580029134 Rubber Pad ......................................................................................................... 2
7 580076448 Bracket ................................................................................................................ 1
8 580081773 Screw .................................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 1-25

P22732 12-10

CAB DOOR (FIGURE 1-14)

RIGHT HAND — CLOSED CAB

1-26 ©2015 Yale Materials Handling Corporation E877

 12-10 P22732

CAB DOOR
RIGHT HAND – CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

580046773
580084527 Kit-Door RH (Cab) .............................................................................................. 1
1 580048645 Door ................................................................................................................ 1
2 580032669 Seal ................................................................................................................ 5
3 580048646
580083832 Window (Main) (FP22751 [Page 1-32])......................................................... 1
4 580048647 Seal ................................................................................................................ AR
5 580048648 Window (Lower) ............................................................................................. 1
6 580048649 Frame (Lower RH) .......................................................................................... 1
7 580048650 Sliding Window (Upper) .................................................................................. 1
8 580048651 Frame (Upper RH) .......................................................................................... 1
9 580048652 Seal ................................................................................................................ 4
10 580024117 Handle (Push Button) ..................................................................................... 1
11 580024118 Seal ................................................................................................................ 1
12 580024173 Seal ................................................................................................................ 1
13 449001121 Capscrew ....................................................................................................... 1
14 580014811 Washer (Plastic) ............................................................................................. 1
15 580048653 Cap ................................................................................................................. 1
16 580048654 Latch ............................................................................................................... 1
17 520037891 Capscrew ....................................................................................................... 2
18 580048655 Plate (Door Handle) ........................................................................................ 1
19 580048656 Washer ........................................................................................................... 1
20 580022776 Bolt ................................................................................................................. 1
21 580024177 Cover .............................................................................................................. 1
22 580048658 Lock (Door Handle) ........................................................................................ 1
23 580048659 Piston Rod (Connector) .................................................................................. 1
24 580048909 Latch (Door Holder) ........................................................................................ 1
25 580024196 Seal ................................................................................................................ 1
26 580048660 Screw ............................................................................................................. 3
27 580029990 Washer ........................................................................................................... 3
28 505970500 Nut .................................................................................................................. 3
29 580022847 Cover (Capscrew Head) ................................................................................. 3
30 580024198 Washer (Special) ............................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 1-27

P22733 12-10

CAB DOOR (FIGURE 1-15)

LEFT HAND — CLOSED CAB

1-28 ©2015 Yale Materials Handling Corporation E877

 12-10 P22733

CAB DOOR
LEFT HAND – CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

580046774
580084528 Kit-Door LH (Cab) ............................................................................................... 1
1 580048672 Door ................................................................................................................ 1
2 580032669 Seal ................................................................................................................ 5
3 580048673
580083831 Window (Main) (FP22751 [Page 1-32])......................................................... 1
4 580048647 Seal ................................................................................................................ AR
5 580048674 Window (Door) (Lower) .................................................................................. 1
6 580048675 Seal (Lower LH) ............................................................................................. 1
7 580048676 Sliding Window (Door) (Upper) ...................................................................... 1
8 580048677 Seal (Upper LH) ............................................................................................. 1
9 580048652 Seal ................................................................................................................ 4
10 580024117 Handle (Push Button) ..................................................................................... 1
11 580024118 Seal ................................................................................................................ 1
12 580024173 Seal ................................................................................................................ 1
13 449001121 Capscrew ....................................................................................................... 1
14 580014811 Washer (Plastic) ............................................................................................. 1
15 580048653 Cap ................................................................................................................. 1
16 580048678 Latch ............................................................................................................... 1
17 520037891 Capscrew ....................................................................................................... 2
18 580048655 Plate ............................................................................................................... 1
19 580048656 Washer ........................................................................................................... 1
20 580022776 Bolt ................................................................................................................. 1
21 580024180 Cover .............................................................................................................. 1
22 580048658 Lock ................................................................................................................ 1
23 580048679 Piston Rod (Connector) .................................................................................. 1
24 580048909 Latch (Door Holder) ........................................................................................ 1
25 580024196 Seal ................................................................................................................ 1
26 580048660 Screw ............................................................................................................. 3
27 580029990 Washer ........................................................................................................... 3
28 505970500 Nut .................................................................................................................. 3
29 580022847 Cover (Capscrew Head) ................................................................................. 3
30 580024198 Washer (Special) ............................................................................................ 1
a 580060136 Key (For Cab Door Grip) ................................................................................ 1
580091800 Kit-Repair Sliding Window (Sliding Window) .................................................. 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 1-29

P22766 12-10

CAB WINDOWS INSTALLATION (FIGURE 1-16)

CLOSED CAB

1-30 ©2015 Yale Materials Handling Corporation E877

 12-10 P22766

CAB WINDOWS INSTALLATION

CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

1 580022788 Window (Tempered) ........................................................................................... 1
1 580025920 Kit-Flat Glass (Service Option) ........................................................................... 1
1 580025919 Window (Laminated) (Optional) .......................................................................... 1
2 580014005 Seal ..................................................................................................................... AR
3 580022789 Seal ..................................................................................................................... AR
4 580032669 Seal ..................................................................................................................... AR
5 580022794 Window (Skylight) ............................................................................................... 1
6 580025722 Seal ..................................................................................................................... 1
7 580022796 Clip , Window ...................................................................................................... 1
8 580025723 Washer ............................................................................................................... 5
9 505970500 Nut ...................................................................................................................... 8
10 580022847 Cover (Capscrew Head) ..................................................................................... 8
11 580022792 Window (Rear) .................................................................................................... 1
12 580022797 Cover .................................................................................................................. 3
13 580025724 Clip ...................................................................................................................... 3
14 449021003 Washer ............................................................................................................... 3

E877 ©2015 Yale Materials Handling Corporation 1-31

P22751 12-10

CAB MAIN DOOR WINDOW (FIGURE 1-17)

RIGHT AND LEFT HAND

KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
580048646
580083832 Window (Main) ........................................................................................... 1 ..
580048673
580083831 Window (Main) ........................................................................................... .. 1
1 580084065 Frame (Sliding Window) ........................................................................ 1 ..
1 580084058 Frame (Sliding Window) ........................................................................ .. 1
2 580075139 Strip Seal ............................................................................................... AR AR
3 580084066 Seal ........................................................................................................ AR AR
4 582003541 Guide ..................................................................................................... 4 4
5 580084064 Screw ..................................................................................................... 4 4
6 580075136 Seal ........................................................................................................ AR AR
7 580084061 Guard (Window) ..................................................................................... 1 1
8 580084062 Seal ........................................................................................................ AR AR
9 580018499 Latch (Sliding Window) .......................................................................... 2 2
10 580084068 Glass ...................................................................................................... 1 ..
10 580084059 Glass ...................................................................................................... .. 1
11 580084067 Glass ...................................................................................................... 1 ..
11 580084060 Glass ...................................................................................................... .. 1

1-32 ©2015 Yale Materials Handling Corporation E877

 12-10 P22751

NOTES

E877 ©2015 Yale Materials Handling Corporation 1-33

P22757 12-10

WINDOW WIPER SYSTEM (FIGURE 1-18)

WASHER BOTTLE KIT

1-34 ©2015 Yale Materials Handling Corporation E877

 12-10 P22757

WINDOW WIPER SYSTEM

WASHER BOTTLE KIT

ITEM PART NO. DESCRIPTION QTY

580094859 Kit-Wiper (Washer Bottle) ................................................................................... 1
1 580014783 Hose ............................................................................................................... AR
2 580071120 Reservoir Assembly (Window Washer) .......................................................... 1
2 580081898 Cap ............................................................................................................. 1
2 580081897 Pump .......................................................................................................... 3
3 580014764
580003835 Check Valve ................................................................................................... 1
4 580022229 Relay (Wiper Timer) ....................................................................................... 1
5 580051692 Bolt ................................................................................................................. 3
6 580081893 Hose ............................................................................................................... 1
7 580096470 Clamp ............................................................................................................. 4
8 580081894 Washer ........................................................................................................... 1
9 580081895 Screw ............................................................................................................. 4
10 580081896 Cover .............................................................................................................. 1
11 449001412 Capscrew ....................................................................................................... 4
12 580029990 Washer ........................................................................................................... 4
13 580022847 Cover (Capscrew Head) ................................................................................. 4
14 580081891 Bracket ........................................................................................................... 2
15 580081892 Plate ............................................................................................................... 1
16 580032796 Grommet ........................................................................................................ 1
17 580022804 Connector (Spray Nozzle) .............................................................................. 2
18 582005002 Screw ............................................................................................................. 6
19 582004300 Bracket ........................................................................................................... 6

E877 ©2015 Yale Materials Handling Corporation 1-35

P22758 12-10

WINDOW WIPER SYSTEM (FIGURE 1-19)

REAR AND ROOF WIPER KITS — AND FRONT WIPER OPTIONS

1-36 ©2015 Yale Materials Handling Corporation E877

 12-10 P22758

WINDOW WIPER SYSTEM

REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS

ITEM PART NO. DESCRIPTION QTY

1 580022804 Connector (Spray Nozzle) .................................................................................. 6
2 580025728 Wiper Arm (Top) ................................................................................................. 1
3 580025725 Washer (Nozzle) (Dual Wiper) ............................................................................ 1
4 580022808
580090661 Wiper Blade ........................................................................................................ 1
5 580022809 Wiper Arm (Rear) ................................................................................................ 1
6 580048501 Washer ............................................................................................................... 1
7 580047783 Washer ............................................................................................................... 2
8 580022807 Wiper Motor (Rear) ............................................................................................. 1
8 580097229 Wire Harness (Rear Wiper Extension) (FP22845 [Page 4-34])......................... 1
9 580097228 Wire Harness (Wash Pumps) (FP22848 [Page 4-37])...................................... 1
10 580022812 Wiper Motor (Top) ............................................................................................... 1
11 580022805 Hose ................................................................................................................... AR
12 580025729 Wiper Blade (Top) ............................................................................................... 1
13 582011829 Wiper Blade (Dual Wiper) ................................................................................... 2
14 580022803 Wiper Blade (Single Wiper) ................................................................................ 1
15 580022800 Wiper Motor (Front) ............................................................................................ 1
16 580022801 Linkage (Front, Single Wiper) ............................................................................. 1
16 582006497 Linkage (Front, Dual Wiper) ................................................................................ 1
17 582011830 Wiper Arm (Dual Wiper) ...................................................................................... 1
18 580022802 Wiper Arm (Single Wiper) ................................................................................... 1
19 580014764
580003835 Check Valve (Not Illustrated) .............................................................................. 2
20 580096469 Sleeve (Not Illustrated) ....................................................................................... 1
580094857 Kit-Wiper (Rear) .................................................................................................. 1
580094858 Kit-Wiper (Roof) .................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 1-37

P22741 12-10

CAB RECIRCULATING FAN (FIGURE 1-20)

CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

1 580023323 Fan Assembly ..................................................................................................... 1
1 150024223 Fan ................................................................................................................. 1
2 504450740 Connector Body .............................................................................................. 1
3 504450761 Terminal ......................................................................................................... 1
4 505968529 Ring Terminal ................................................................................................. 1
5 580014813 Screw .................................................................................................................. 4

1-38 ©2015 Yale Materials Handling Corporation E877

 12-10 P22738

DASH ASSEMBLY (FIGURE 1-21)

CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

580022257 Cover (Dash and Cap Assembly) ....................................................................... 1
1 580022252 Cover .............................................................................................................. 1
2 580082422 Screw ............................................................................................................. 24
3 580080529 Seal ................................................................................................................ AR
4 580062024 Louver (Air) ..................................................................................................... 4
5 580022253 Ashtray ........................................................................................................... 1
6 580014811 Washer (Plastic) ............................................................................................. 6
7 449001170 Capscrew ....................................................................................................... 6
8 580022289 Plate (Front Duct) ............................................................................................... 2

E877 ©2015 Yale Materials Handling Corporation 1-39

P22744 12-10

HEATER AND AIR DUCT (FIGURE 1-22)

CLOSED CAB WITHOUT AIRCO

ITEM PART NO. DESCRIPTION QTY

1 580081890 Seal ..................................................................................................................... 1
2 580081889 Plate .................................................................................................................... 1
3 582000094 Air Duct Assembly (FP22739 [Page 1-42])........................................................ 1
4 582000093 Heater Assembly (FP22745 [Page 1-46]).......................................................... 1

1-40 ©2015 Yale Materials Handling Corporation E877

 12-10 P22744

NOTES

E877 ©2015 Yale Materials Handling Corporation 1-41

P22739 12-10

AIR DUCT ASSEMBLY (FIGURE 1-23)

HEATER — CLOSED CAB WITHOUT AIRCO

1-42 ©2015 Yale Materials Handling Corporation E877

 12-10 P22739

AIR DUCT ASSEMBLY

HEATER – CLOSED CAB WITHOUT AIRCO

ITEM PART NO. DESCRIPTION QTY

582000094 Air Duct Assembly .............................................................................................. 1
1 582000216 Foam .............................................................................................................. AR
2 582000215 Screw ............................................................................................................. 3
3 449021003 Washer ........................................................................................................... 3
4 582000214 Cover Plate (Heater) ...................................................................................... 1
5 580022739 Floormat (Seat) .............................................................................................. 1
6 582000217 Foam .............................................................................................................. AR

E877 ©2015 Yale Materials Handling Corporation 1-43

P22743 12-10

HEATER ASSEMBLY (FIGURE 1-24)

CLOSED CAB WITHOUT AIRCO

1-44 ©2015 Yale Materials Handling Corporation E877

 12-10 P22743

HEATER ASSEMBLY
CLOSED CAB WITHOUT AIRCO

ITEM PART NO. DESCRIPTION QTY

582000212 Heater Assembly (MCC) ..................................................................................... 1
1 582001406 Cover .............................................................................................................. 1
2 582001411 Washer ........................................................................................................... 1
3 580020180 Water Valve .................................................................................................... 1
4 582001408 Bracket (Blower) ............................................................................................. 2
5 582001407 Blower ............................................................................................................ 1
6 ..... Bolt ................................................................................................................. 6
7 580020186 Grommet ........................................................................................................ 1
8 580020183 Hose Clamp .................................................................................................... 4
9 580020185 Tube (Copper) ................................................................................................ 1
10 582001403 Case ............................................................................................................... 1
11 582001409 Wire ................................................................................................................ 1
12 580020192 Switch (180 deg) ............................................................................................ 1
13 582001410 Washer ........................................................................................................... 1
14 582001412 Wire Harness .................................................................................................. 1
15 582001270 Hose ............................................................................................................... 1
16 582001269 Grommet ........................................................................................................ 1
17 582001404 Bracket (Heater) ............................................................................................. 1
18 582001272 Core (Heater Coil) .......................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-45

P22745 12-10

HEATER SYSTEM (FIGURE 1-25)

CLOSED CAB WITHOUT AIRCO

ITEM PART NO. DESCRIPTION QTY

582000093 Heater Assembly ................................................................................................ 1
1 582000211 Heater Control Panel Assembly (MCC) (FP22849 [Page 4-12])................... 1
2 580022734 Air Filter .......................................................................................................... 1
3 582000212 Heater Assembly (MCC) (FP22743 [Page 1-44]).......................................... 1

1-46 ©2015 Yale Materials Handling Corporation E877

 12-10 P22745

NOTES

E877 ©2015 Yale Materials Handling Corporation 1-47

P22772 12-10

HEATER HOSES (FIGURE 1-26)

1-48 ©2015 Yale Materials Handling Corporation E877

 12-10 P22772

HEATER HOSES
ITEM PART NO. DESCRIPTION QTY
1 580087394 Hose (Hot) .......................................................................................................... 1
2 312850032 Strap Clamp ........................................................................................................ 4
3 449001013 Capscrew ............................................................................................................ 1
4 449021001 Washer ............................................................................................................... 1
5 580039913 Hose Clamp ........................................................................................................ 4
6 019929900 Fitting .................................................................................................................. 2
7 023076800 Fitting .................................................................................................................. 1
8 580087395 Hose (Cold) ......................................................................................................... 1
9 09397410J Fitting .................................................................................................................. 1
10 449021010 Washer ............................................................................................................... 3
11 449001007 Capscrew ............................................................................................................ 1
12 580024321 Clamp ................................................................................................................. 2
13 066002600 Clamp ................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 1-49

P22747 12-10

AIR CONDITIONER FILTER AND COVER ASSEMBLY (FIGURE 1-27)

CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

1 580022734 Air Filter .............................................................................................................. 1
2 580059400 Cover Assembly, Filter ........................................................................................ 1
2 580059408 Cover , Filter ................................................................................................... 1
3 580059407 Catch .............................................................................................................. 2
4 580059406 Bracket ........................................................................................................... 1
5 580029990 Washer ........................................................................................................... 2
6 580059409 Screw ............................................................................................................. 2
7 580048647 Seal ................................................................................................................ AR

1-50 ©2015 Yale Materials Handling Corporation E877

 12-10 P22746

AIR CONDITIONER SYSTEM (FIGURE 1-28)

CLOSED CAB WITH AIRCO

ITEM PART NO. DESCRIPTION QTY

580094864 Air Conditioner Assembly ................................................................................... 1
1 580095002 Air Conditioner Assembly (MCC) (FP22748 [Page 1-54])............................. 1
2 580022734 Air Filter .......................................................................................................... 1
3 580095001 Control Panel Assembly, Air Conditioner (MCC) (FP22850 [Page 4-
13]).................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 1-51

P22740 12-10

AIR DUCT ASSEMBLY (FIGURE 1-29)

AIR CONDITIONING — CLOSED CAB WITH AIRCO

1-52 ©2015 Yale Materials Handling Corporation E877

 12-10 P22740

AIR DUCT ASSEMBLY

AIR CONDITIONING – CLOSED CAB WITH AIRCO

ITEM PART NO. DESCRIPTION QTY

580094868 Air Duct Assembly .............................................................................................. 1
1 ..... Floormat ......................................................................................................... 1
2 580062024 Louver (Air) ..................................................................................................... 3
3 580022236 Screw ............................................................................................................. 12
4 ..... Insulation ........................................................................................................ 1
5 ..... Insulation ........................................................................................................ 1
6 ..... Insulation ........................................................................................................ 1
7 582000216 Foam .............................................................................................................. AR
8 582000217 Foam .............................................................................................................. AR
9 ..... Insulation ........................................................................................................ 1
10 582000215 Screw ............................................................................................................. 3
11 449021003 Washer ........................................................................................................... 3
12 449001170 Capscrew ....................................................................................................... 1
13 580017101 Washer ........................................................................................................... 1
14 ..... Air Duct ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-53

P22748 12-10

AIR CONDITIONER ASSEMBLY (FIGURE 1-30)

CLOSED CAB WITH AIRCO

1-54 ©2015 Yale Materials Handling Corporation E877

 12-10 P22748

AIR CONDITIONER ASSEMBLY

CLOSED CAB WITH AIRCO

ITEM PART NO. DESCRIPTION QTY

580095002 Air Conditioner Assembly (MCC) ........................................................................ 1
1 582001276 Connector ....................................................................................................... 2
2 582001263 Actuator (Motor) ............................................................................................. 1
3 582001266 Cover .............................................................................................................. 1
4 582001271 Coil (Evaporator) ............................................................................................ 1
5 582001272 Core (Heater Coil) .......................................................................................... 1
6 582001270 Hose ............................................................................................................... 1
7 580031133 Valve (Motorized) ........................................................................................... 1
8 582001264 Blower ............................................................................................................ 1
8 582036298 Resistor ...................................................................................................... 1
9 582001099 Thermostat ..................................................................................................... 1
10 582001279 Bracket ........................................................................................................... 1
11 580020186 Grommet ........................................................................................................ 1
12 580020183 Hose Clamp .................................................................................................... 4
13 580020185 Tube (Copper) ................................................................................................ 1
14 582001265 Case (Bottom Cover) ...................................................................................... 1
15 582001275
582023552 Drain Valve ..................................................................................................... 2
16 582001277
582025304 Hose-Bulk (M) ................................................................................................ AR
17 582001278 Wire Harness (AC) ......................................................................................... 1
18 582001269 Grommet ........................................................................................................ 1
19 580020177 Valve (Block) .................................................................................................. 1
20 582001274 Plug ................................................................................................................ 1
21 582001273 Plug ................................................................................................................ 1
22 582001268 Bracket ........................................................................................................... 1
23 580031066 O-Ring ............................................................................................................ 1
24 580020196 Bushing .......................................................................................................... 1
25 582001267 Cover Plate (Flapper) ..................................................................................... 1
26 ..... Bolt ................................................................................................................. 7
27 ..... Washer ........................................................................................................... 5
28 ..... Bolt ................................................................................................................. 4
29 ..... Bolt ................................................................................................................. 1
30 ..... Lockwasher .................................................................................................... 1
31 ..... Housing .......................................................................................................... 1
a 580031137 Wire Harness (24V) ........................................................................................ 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 1-55

P22773 12-10

AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS (FIGURE 1-31)

1-56 ©2015 Yale Materials Handling Corporation E877

 12-10 P22773

AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY
1 580090536 Hose (Compressor to Vaporizer) ........................................................................ 1
2 580085292 Hose Assy ........................................................................................................... 1
3 520045427 Clamp ................................................................................................................. 2
4 504069724 Clamp ................................................................................................................. 1
5 449021001 Washer ............................................................................................................... 4
6 449001014 Screw .................................................................................................................. 1
7 580083715 Bracket ................................................................................................................ 1
8 449015098 Nut ...................................................................................................................... 2
9 312850032 Strap Clamp ........................................................................................................ 4
10 449001134 Capscrew ............................................................................................................ 1
11 580030950 Clamp ................................................................................................................. 1
12 580090496 Compressor Assembly (MCC) (FP22742 [Page 1-58])..................................... 1
13 449021006 Washer ............................................................................................................... 7
14 580024367 Capscrew ............................................................................................................ 1
15 449015036 Locknut ............................................................................................................... 2
16 449001010 Capscrew ............................................................................................................ 1
17 580093732 Eyebolt ................................................................................................................ 1
18 449015044 Nut ...................................................................................................................... 3
19 504071785 Washer ............................................................................................................... 2
20 580089489 Bracket Wldmt .................................................................................................... 1
21 449001023 Capscrew ............................................................................................................ 3
22 580083718 Pulley .................................................................................................................. 1
23 580052630 V-Belt .................................................................................................................. 1
24 580006948 Clamp ................................................................................................................. 1
25 449001040 Capscrew ............................................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 1-57

P22742 12-10

COMPRESSOR ASSEMBLY (FIGURE 1-32)

ITEM PART NO. DESCRIPTION QTY

580090496 Compressor Assembly (MCC) ............................................................................ 1
1 ..... Coil ................................................................................................................. 1
2 582000319 Clutch Assy .................................................................................................... 1
3 ..... Mainfold .......................................................................................................... 1

1-58 ©2015 Yale Materials Handling Corporation E877

 12-10 P22742

NOTES

E877 ©2015 Yale Materials Handling Corporation 1-59

P22749 12-10

CONDENSER (FIGURE 1-33)

CLOSED CAB WITH AIRCO

1-60 ©2015 Yale Materials Handling Corporation E877

 12-10 P22749

CONDENSER
CLOSED CAB WITH AIRCO

ITEM PART NO. DESCRIPTION QTY

582001387 Condenser Assembly (MCC) .............................................................................. 1
1 582001391 Cover , Mesh .................................................................................................. 1
2 582001281 Condenser ...................................................................................................... 1
3 580031065 O-Ring ............................................................................................................ 2
4 582001394 Tube Assy ...................................................................................................... 1
5 582001396 Cap ................................................................................................................. 1
6 582001358 Air Dryer ......................................................................................................... 1
6 582001361 Relief Valve ................................................................................................ 1
7 580032551 Pressure Switch (2-Step) ............................................................................... 1
8 582001044
582026202 Wire Harness .................................................................................................. 1
9 582001395 Cap ................................................................................................................. 1
10 582001393 Bracket (RH) ................................................................................................... 1
11 582001399 Cover .............................................................................................................. 1
12 580050495 Fan (24 Volt) ................................................................................................... 2
13 582001390 Case ............................................................................................................... 1
14 582001392 Bracket (LH) ................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-61

P22752 12-10

AIR DUCT (FIGURE 1-34)

LOUVER, CLIMATE CONTROL CAB

1-62 ©2015 Yale Materials Handling Corporation E877

 12-10 P22752

AIR DUCT
LOUVER, CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY

582008630 Air Duct Assembly .............................................................................................. 1
1 582008627 Insulation Mat (Air Duct) ................................................................................. 10
2 582008621 Insulation Mat (Air Duct Cover) ...................................................................... 1
3 582008620 Cover Plate ..................................................................................................... 1
4 580022214 Washer ........................................................................................................... 10
5 582008622 Screw ............................................................................................................. 10
6 582008629 Seal ................................................................................................................ AR
7 582008623 Insulation Mat (Air Cowl, Bottom) ................................................................... 1
8 582008626 Insulation Mat (Air Cowl, RH) ......................................................................... 1
9 582008628 Insulation Mat (Air Cowl, Top) ........................................................................ 1
10 582008624 Insulation Mat (Air Cowl, LH) .......................................................................... 1
11 582008625 Insulation Mat (Air Cowl, Top) ........................................................................ 1
12 580025744 Screw ............................................................................................................. 8
13 ..... Air Duct ........................................................................................................... 1
14 580062024 Louver (Air) ..................................................................................................... 2

E877 ©2015 Yale Materials Handling Corporation 1-63

P22753 12-10

AIR CONDITIONER SYSTEM (FIGURE 1-35)

CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY

582003445 Air Conditioner System ....................................................................................... 1
1 582003449 Air Conditioner Assembly (MCC) (FP22754 [Page 1-66])............................. 1
2 580022734 Air Filter .......................................................................................................... 1
3 582003450 Control Panel .................................................................................................. 1
3 582008468
449021042 Washer ....................................................................................................... 1
3 582008933 Control Unit ................................................................................................ 1
3 582036128 Knob ...................................................................................................... 1
3 582008467 Plate ........................................................................................................... 1

1-64 ©2015 Yale Materials Handling Corporation E877

 12-10 P22753

NOTES

E877 ©2015 Yale Materials Handling Corporation 1-65

P22754 12-10

AIR CONDITIONER (FIGURE 1-36)

CLIMATE CONTROL CAB

1-66 ©2015 Yale Materials Handling Corporation E877

 12-10 P22754

AIR CONDITIONER
CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY

582003449 Air Conditioner Assembly (MCC) ........................................................................ 1
1 582001263 Actuator (Motor) ............................................................................................. 1
2 582001266 Cover .............................................................................................................. 1
3 582001270 Hose ............................................................................................................... 1
4 582008445 Valve (Heater) ................................................................................................ 1
5 582001264 Blower ............................................................................................................ 1
5 582036298 Resistor ...................................................................................................... 1
6 582008448 Sensor (After Coil) .......................................................................................... 1
7 580020196 Bushing .......................................................................................................... 2
8 582008447 Motor (Drive Board) ........................................................................................ 1
9 582001279 Bracket ........................................................................................................... 1
10 580020186 Grommet ........................................................................................................ 1
11 580020183 Hose Clamp .................................................................................................... 4
12 580020185 Tube (Copper) ................................................................................................ 1
13 582001265 Case (Bottom Cover) ...................................................................................... 1
14 582001275
582023552 Drain Valve ..................................................................................................... 2
15 582001276 Connector ....................................................................................................... 2
16 582008446 Hose ............................................................................................................... 2
17 582008453 Hose ............................................................................................................... 1
18 582008451 Sensor (Cab) .................................................................................................. 1
19 582008450 Sensor (Outside) ............................................................................................ 1
20 582008449 Wire Harness (ECC) ....................................................................................... 1
21 580024960 Relay (24 Volt) ................................................................................................ 1
22 582001274 Plug ................................................................................................................ 1
23 580020177 Valve (Block) .................................................................................................. 1
24 582001269 Grommet ........................................................................................................ 1
25 582001268 Bracket ........................................................................................................... 1
26 582001273 Plug ................................................................................................................ 1
27 580031066 O-Ring ............................................................................................................ 2
28 582001267 Cover Plate (Flapper) ..................................................................................... 1
29 582001271 Coil (Evaporator) ............................................................................................ 1
30 582008452 Sensor (De-Icing) ........................................................................................... 1
31 582001272 Core (Heater Coil) .......................................................................................... 1
32 ..... Housing .......................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-67

P22771 12-10

CAB AND TILT CYLINDER MOUNTING (FIGURE 1-37)

1-68 ©2015 Yale Materials Handling Corporation E877

 12-10 P22771

CAB AND TILT CYLINDER MOUNTING

KEY:
A: Manual Tilt
B: Power Tilt
QTY
ITEM PART NO. DESCRIPTION A B
1 580022280 Shim ........................................................................................................... AR AR
2 580031060 Shaft (Tilt) ................................................................................................... 1 ..
3 449001138 Capscrew ................................................................................................... 1 1
4 449021006 Washer ....................................................................................................... 3 3
5 449015036 Locknut ....................................................................................................... 1 1
6 580019734 Mount (Cab) ............................................................................................... 4 4
7 504233259 Anchor ........................................................................................................ 1 1
8 931015913 Capscrew ................................................................................................... 4 4
9 505966562 Washer ....................................................................................................... 4 4
10 580094692 Tilt Platform Assembly (FP22770 [Page 1-72])......................................... 1 ..
11 580020021 Handle (Tilt Pump) ..................................................................................... 1 ..
12 449001134 Capscrew ................................................................................................... 1 1
13 580019733 Latch .......................................................................................................... 2 2
14 449001343 Capscrew ................................................................................................... 8 8
15 449021001 Washer ....................................................................................................... 15 17
16 449015098 Nut .............................................................................................................. 7 7
17 580021617 Hose Assy .................................................................................................. 1 1
18 580021618 Hose Assy .................................................................................................. 1 1
19 580020568 Fitting , Swivel Branch Tee ........................................................................ 1 1
20 580024852 Fitting , Swivel Run Tee ............................................................................. 1 1
21 580020569 Fitting , Swivel Elbow ................................................................................. 2 2
22 449001016 Capscrew ................................................................................................... 2 2
23 580019729 Hand Pump Assembly (FP22737 [Page 1-80])......................................... 1 ..
24 580024899 Fitting ......................................................................................................... .. 1
25 580027152 Cab Tilt Pump Assembly (FP22734 [Page 1-76])..................................... .. 1
25 580020621
582024765 Hose ...................................................................................................... .. 1
26 580086354 Push Button Switch .................................................................................... .. 1
27 312850034 Strap Clamp ............................................................................................... .. 1
28 449001415 Capscrew ................................................................................................... .. 2
29 580031061 Bracket ....................................................................................................... .. 1
30 580024896 Hose Assy .................................................................................................. .. 1
31 582002908 Wire Harness (Cab Tilt) (FP22854 [Page 4-40])....................................... .. 1
32 504070790 Strap Clamp ............................................................................................... .. 1
33 580086355 Rain Cap .................................................................................................... .. 1
34 580081114 Lockwasher ................................................................................................ 1 1
35 580083168 Plate (Cover) .............................................................................................. 1 1
36 580082124 Clamp (Twin) .............................................................................................. 1 1
37 580021619 Hose Assy (Standard Transmission) .......................................................... 1 1
37 582008256 Hose Assy (Heavy Duty Transmission) ...................................................... 1 1
38 580021620 Hose Assy (Standard Transmission) .......................................................... 1 1
38 582008255 Hose Assy (Heavy Duty Transmission) ...................................................... 1 1
39 903259104 Strap Clamp ............................................................................................... 3 3
40 580005699 Strap ........................................................................................................... 2 2
41 449021010 Washer ....................................................................................................... 2 2
42 449025013 Cotter Pin ................................................................................................... 2 2

E877 ©2015 Yale Materials Handling Corporation 1-69

P22771 12-10

CAB AND TILT CYLINDER MOUNTING

KEY:
A: Manual Tilt
B: Power Tilt
QTY
ITEM PART NO. DESCRIPTION A B
43 580019727 Tilt Cylinder (Cab) (FP22736 [Page 1-74])............................................... 1 ..
44 580019943 Pin .............................................................................................................. 1 1
45 582008468
449021042 Washer ....................................................................................................... 1 1

1-70 ©2015 Yale Materials Handling Corporation E877

 12-10 P22771

NOTES

E877 ©2015 Yale Materials Handling Corporation 1-71

P22770 12-10

TILT PLATFORM ASSEMBLY (FIGURE 1-38)

1-72 ©2015 Yale Materials Handling Corporation E877

 12-10 P22770

TILT PLATFORM ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
580094692 Tilt Platform Assembly ........................................................................................ 1
1 580022835 Knob ............................................................................................................... 1
2 580022838 Washer ........................................................................................................... 2
3 580022837 Spring ............................................................................................................. 1
4 580095107 Pull Rod .......................................................................................................... 1
5 580095106 Catch .............................................................................................................. 1
6 580022839 Cotter Pin ....................................................................................................... 1
7 580022836 Retaining Ring ................................................................................................ 1
8 580022832 Bearing ........................................................................................................... 2
9 580093513 Platform Weldment ......................................................................................... 1
10 580094752 Plate ............................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-73

P22736 12-10

CAB TILT CYLINDER (FIGURE 1-39)

1-74 ©2015 Yale Materials Handling Corporation E877

 12-10 P22736

CAB TILT CYLINDER

ITEM PART NO. DESCRIPTION QTY
580019727 Tilt Cylinder (Cab) ............................................................................................... 1
1 580020620 Filter ............................................................................................................... 2
2 580020602 Coupler ........................................................................................................... 2
3 580020622 Spacer ............................................................................................................ 2
4 ..... Wiper .............................................................................................................. 1
5 ..... Retaining Ring (Bore) ..................................................................................... 1
6 ..... U-Cup ............................................................................................................. 1
7 ..... O-Ring ............................................................................................................ 1
8 ..... Gland .............................................................................................................. 1
9 ..... Retaining Ring (Shaft) .................................................................................... 1
10 ..... Retaining Ring (Shaft) .................................................................................... 1
11 ..... O-Ring ............................................................................................................ 1
12 ..... O-Ring ............................................................................................................ 1
13 ..... Sleeve ............................................................................................................ 1
14 ..... Piston ............................................................................................................. 1
15 ..... Washer ........................................................................................................... 1
16 ..... O-Ring ............................................................................................................ 1
17 ..... Valve Seat Assembly ..................................................................................... 1
18 ..... Pilot Piston Assembly ..................................................................................... 1
19 ..... O-Ring ............................................................................................................ 1
580020623 Kit-Seal ........................................................................................................... 1
580084418 Kit-Service ...................................................................................................... 1
580084593 Kit-Service ...................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-75

P22734 12-10

CAB TILT PUMP ASSEMBLY (FIGURE 1-40)

ITEM PART NO. DESCRIPTION QTY

580027152 Cab Tilt Pump Assembly .................................................................................... 1
1 580019749 Cab Tilt Pump (Electric) (FP22735 [Page 1-78])........................................... 1
2 580032038 Connector ....................................................................................................... 1
3 580032039 Connector ....................................................................................................... 1
4 150121835 Terminal ......................................................................................................... 2

1-76 ©2015 Yale Materials Handling Corporation E877

 12-10 P22734

NOTES

E877 ©2015 Yale Materials Handling Corporation 1-77

P22735 12-10

CAB TILT PUMP (FIGURE 1-41)

ELECTRIC

1-78 ©2015 Yale Materials Handling Corporation E877

 12-10 P22735

CAB TILT PUMP

ELECTRIC

ITEM PART NO. DESCRIPTION QTY

580019749 Cab Tilt Pump (Electric) ...................................................................................... 1
1 ..... Electric Motor ................................................................................................. 1
2 ..... O-Ring ............................................................................................................ 1
3 ..... Filter ............................................................................................................... 1
4 ..... Screen ............................................................................................................ 1
5 ..... Ball ................................................................................................................. 1
6 ..... Spring ............................................................................................................. 1
7 ..... Coupler ........................................................................................................... 1
8 a. . . . . Coupling ......................................................................................................... 1
9 580024899 Fitting .................................................................................................................. 1
10 580020621
582024765 Hose ................................................................................................................... 1
580020614 Kit-Repair Pump ................................................................................................. 1
580020611 Kit-Motor ............................................................................................................. 1

FOOTNOTES:
a If application requires elbow fitting, please order
qty (2) of item #9.

E877 ©2015 Yale Materials Handling Corporation 1-79

P22737 12-10

HAND PUMP (FIGURE 1-42)

1-80 ©2015 Yale Materials Handling Corporation E877

 12-10 P22737

HAND PUMP
ITEM PART NO. DESCRIPTION QTY
580019729 Hand Pump Assembly ........................................................................................ 1
1 580020588 Plug , Fill (Includes O-Ring) ........................................................................... 1
2 ..... O-Ring ........................................................................................................ 1
3 ..... Screw ............................................................................................................. 4
4 ..... Bearing ........................................................................................................... 1
5 ..... Seal ................................................................................................................ 1
6 ..... Filter ............................................................................................................... 1
7 580020602 Coupler ........................................................................................................... 2
8 ..... O-Ring ............................................................................................................ 1
9 ..... Gasket ............................................................................................................ 1
10 ..... Spool .............................................................................................................. 1
11 ..... Washer ........................................................................................................... 1
12 ..... Pin .................................................................................................................. 1
13 ..... O-Ring ............................................................................................................ 1
14 ..... O-Ring ............................................................................................................ 1
15 ..... Back-Up Ring ................................................................................................. 1
16 ..... Ball ................................................................................................................. 1
580020603 Kit-Seal ........................................................................................................... 1
580020604 Kit-Seal ........................................................................................................... 1
582016276 Kit-Seal ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-81

P22750 12-10

ARMREST ASSEMBLY (FIGURE 1-43)

KEY:
A: Open Cab
B: Closed Cab
QTY
ITEM PART NO. DESCRIPTION A B
580029143 Armrest Assembly ...................................................................................... 1 ..
580022968 Armrest Assembly ...................................................................................... .. 1
1 580072277 Armrest .................................................................................................. 1 ..
1 580073967 Cover (Armrest) ................................................................................. 1 ..
1 580075501 Pad - Arm Rest .................................................................................. 1 ..
2 580072276 Armrest .................................................................................................. .. 1
2 580073966 Cover (Armrest) ................................................................................. .. 1
2 580075501 Pad - Arm Rest .................................................................................. .. 1
3 582006446 Screw ..................................................................................................... 6 6
4 580014811 Washer (Plastic) .................................................................................... .. 6
4 580022907 Washer .................................................................................................. 6 ..
5 580022903 Frame (Armrest) .................................................................................... 1 1
6 580022905 Plate (Bottom) ........................................................................................ 1 1
7 580014813 Screw ..................................................................................................... 8 8
8 580022213 Nut ......................................................................................................... 8 8
9 580022214 Washer .................................................................................................. 8 8
10 580020094 Switch (Wipers, Front) ........................................................................... .. 1
11 580020096 Switch (Window Washer) ....................................................................... .. 1
12 582006445 Washer .................................................................................................. 2 2
13 580022913 Clamp .................................................................................................... 1 1
14 580064169 Screw ..................................................................................................... 1 1
15 580025762 Plug (Switch) .......................................................................................... .. 2

1-82 ©2015 Yale Materials Handling Corporation E877

 12-10 P22750

KEY:
A: Open Cab
B: Closed Cab
QTY
ITEM PART NO. DESCRIPTION A B
16 580020095 Switch (Wipers,Top And Rear) .............................................................. .. 2
a 580022240 Trim-Bulk ............................................................................................... 1 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 1-83

P22731 12-10

PIVOT ARM ASSEMBLY (FIGURE 1-44)

1-84 ©2015 Yale Materials Handling Corporation E877

 12-10 P22731

PIVOT ARM ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
..... Pivot Arm Assembly ............................................................................................ 1
1 580025764 Retaining Ring ................................................................................................ 1
2 580022847 Cover (Capscrew Head) ................................................................................. 2
3 505970500 Nut .................................................................................................................. 1
4 580017101 Washer ........................................................................................................... 2
5 580039948 Tube ............................................................................................................... 1
6 580029111 Screw ............................................................................................................. 1
7 580053025 Washer ........................................................................................................... 3
8 449001004 Capscrew ....................................................................................................... 1
9 580022926 Screw ............................................................................................................. 1
10 580039947 Console .......................................................................................................... 1
11 580022964 Capscrew ....................................................................................................... 2
12 580022921 Knob (Star Grip) ............................................................................................. 1
13 580025719 Washer ........................................................................................................... 2
14 580039949 Knob ............................................................................................................... 1
15 580029171 Nut .................................................................................................................. 1
16 580022901 Cover (Capscrew Head) ................................................................................. 1
17 580039954 Console .......................................................................................................... 1
18 580037726 Cable .............................................................................................................. 1
19 580025738 Screw ............................................................................................................. 2
20 449001302 Capscrew ....................................................................................................... 3
21 580022780 Cap (Capscrew Head) .................................................................................... 3
22 580053026 Lever Assembly (Armrest Release) ................................................................ 1
23 580069979 Trip Lever ................................................................................................... 1
24 580069980 Connector Body ......................................................................................... 1
25 449007016 Screw ......................................................................................................... 1
26 580069978 Knob ........................................................................................................... 1
27 449007005 Screw ......................................................................................................... 1
28 580014811 Washer (Plastic) ......................................................................................... 3
29 580029112 Nut .............................................................................................................. 1
30 580016589 Cover (Capscrew Head) ................................................................................. 3
31 580039950 Lever (Release) .............................................................................................. 1
32 580039891 Rod End ......................................................................................................... 1
33 580046448 Nut .................................................................................................................. 1
34 449001343 Capscrew ....................................................................................................... 2
35 520042832 Washer ........................................................................................................... 4
36 580022925 Clamp ............................................................................................................. 1
37 580029169 Strap Clamp ................................................................................................... 2
38 449001091 Capscrew ....................................................................................................... 1
39 580025737 Clip ................................................................................................................. 1
40 580037725 Gas Spring ..................................................................................................... 1
580070072 Kit-Armrest Lever Release ............................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 1-85

P22776 12-10

LABELS (FIGURE 1-45)

HYDRAULIC CONTROLS

1-86 ©2015 Yale Materials Handling Corporation E877

 12-10 P22776

LABELS
HYDRAULIC CONTROLS
KEY:
A: Hydraulic Controls With Joystick
B: Hydraulic Controls With Levers
QTY
ITEM PART NO. DESCRIPTION A B
1 580008061 Label (Hoist) ............................................................................................... .. 1
2 580008062 Label (Tilt) .................................................................................................. .. 1
3 504236216 Label (Auxiliary Function - Reach) (Option) ............................................... .. 1
4 504236217 Label (Auxiliary Function - Swing) (Option) ................................................ .. 1
5 504236263 Label (Auxiliary Function - Stabilizer) (Option) ........................................... .. 1
6 504236254 Label (Auxiliary Function - Dump/Scoop) (Option) ..................................... .. 1
7 504236230 Label (Auxiliary Function - Upender) (Option) ............................................ .. 1
8 504236235 Label (Auxiliary Function - Push/Pull) (Option) .......................................... .. 1
9 504236212 Label (Auxiliary Function - Clamp) (Option) ............................................... .. 1
10 504236228 Label (Auxiliary Function - Rotate) (Option) ............................................... .. 1
11 504231256 Label (Auxiliary Function - Side-Shift) (Option) .......................................... .. 1
12 504236257 Label (Auxiliary Function - Spread) (Option) .............................................. .. 1
13 580020647 Label (LH Fork) (Option) ............................................................................ .. 1
14 580020648 Label (Side-Shift) (Option) ......................................................................... .. 1
15 580020649 Label (RH Fork) (Option) ............................................................................ .. 1
16 580020650 Label (Auxiliary Function, Fork Spreader) (Option) .................................... .. 1
17 580020651 Label (Reach) (Option) ............................................................................... .. 1
18 580020652 Label (Push/Pull) (Option) .......................................................................... .. 1
19 580020653 Label (Rotate) (Option) .............................................................................. .. 1
20 580088564 Label (Joystick with Fork Lift Truck) ........................................................... 1 ..
21 582015041 Label (Joystick with Individual Fork Position) (Simultaneous Fork
Positioner) (Optional) ................................................................................. 1 ..

E877 ©2015 Yale Materials Handling Corporation 1-87

P22777 12-10

LABELS (FIGURE 1-46)

MAIN

1-88 ©2015 Yale Materials Handling Corporation E877

 12-10 P22777

LABELS
MAIN

ITEM PART NO. DESCRIPTION QTY

1 504231265 Nameplate Label Tag ......................................................................................... 1
2 580032360 Rivet (Plastic) ...................................................................................................... 4
3 580008064 Nameplate Cover ................................................................................................ 1
4 580008071 Label (Lug Nut Torque) ....................................................................................... 1
5 312850034 Strap Clamp ........................................................................................................ 1
6 580068048 Label (Operator Presence) ................................................................................. 1
7 580020657 Label (Operator Warning) ................................................................................... 1
8 524246665 Label (Yale) ........................................................................................................ 2
9 a. . . . . Label (Inspection Plate) ...................................................................................... 1
10 505970541 Rivet .................................................................................................................... 2
11 580074588 Label (Transmission Fluid Caution) .................................................................... 1
12 580074586 Label (Tie Down) ................................................................................................ 4
13 505974597 Label (Lifting Eye) ............................................................................................... 4
14 580008066 Anti-Slip Tread .................................................................................................... 2
15 504231296 Label (Operator Restraint) .................................................................................. 2
16 a. . . . . Label (Capacity Plate) ........................................................................................ 1
17 504229214 Label (Park Brake Warning) ............................................................................... 1
18 580022530 Label (Park Brake) .............................................................................................. 1
19 a. . . . . Label (Impact Rating) ......................................................................................... 1
20 580001007 Label (Ether Warning) ......................................................................................... 2
21 502157205 Label (Yale) ........................................................................................................ 2
22 580008067 Label (Gas Spring) .............................................................................................. 2
23 505976556 Label (Fan Warning) ........................................................................................... 2
24 505976545 Label (Antifreeze) ............................................................................................... 1
25 582006731 Label (Premium Coolant) .................................................................................... 1
26 580021729 Label (Power Tilt) ................................................................................................ 1
27 582002441 Label (Air Conditioning) ...................................................................................... 1
28 520046877 Label (Fuel Fill) ................................................................................................... 1
29 580031723 Label (Cab Tilt Pump) ......................................................................................... 1
30 580020671 Label (Cab Tilt Warning) ..................................................................................... 1
31 524301910 Label (300) (For Model GDP300DC) .................................................................. 2
31 524301911 Label (330) (For Model GDP330DC) .................................................................. 2
31 524301912 Label (360) (For Model GDP360DC) .................................................................. 2
32 a. . . . . Label (Warranty) ................................................................................................. 1
33 504231248 Label (No Riders) ................................................................................................ 2
34 524162256 Label (Patents and Trademarks) ........................................................................ 1
35 580058831 Label (Mast Warning) ......................................................................................... 2
36 580008072 Label (Mast Warning) ......................................................................................... 2
37 580008070 Label (Door Release) .......................................................................................... 2
bc 582013047 Bracket (Second Nameplate) .............................................................................. 1

FOOTNOTES:
a Contact Your Local Yale Dealer c Optional - Install With Additional Nameplate Cover
b Not Illustrated 580008064

E877 ©2015 Yale Materials Handling Corporation 1-89

P23983 03-12

SEAT ASSEMBLY (FIGURE 1-47)

SUSPENSION — WITH FABRIC COVER (→ 3/2010)

1-90 ©2015 Yale Materials Handling Corporation E877

 03-12 P23983

SEAT ASSEMBLY
SUSPENSION – WITH FABRIC COVER (→ 3/2010)

ITEM PART NO. DESCRIPTION QTY

b 580063834
580091439 Seat Assy (Mechanical Suspension) (Fabric Cover) .......................................... 1
b 580063836
580091440 Seat Assy (Air Suspension) (Fabric Cover) ........................................................ 1
580018699 Seat-Full Suspension (With Armrest) ............................................................. 1
a 580018638 Spacer ........................................................................................................ 1
a 582021324
449001058 Capscrew ................................................................................................... 1
a 580018603 Locknut ....................................................................................................... 4
a 580067289 Bolt ............................................................................................................. 4
1 580018701 Kit-Bracket (RH) ......................................................................................... 1
1 580018700 Bracket ................................................................................................... 1
1 580018603 Locknut .................................................................................................. 3
1 580018583 Bolt ......................................................................................................... 1
1 580018605 Locknut .................................................................................................. 2
1 580018565 Screw ..................................................................................................... 2
1 580018578 Clip ......................................................................................................... 2
1 580018589 Strap Clamp ........................................................................................... 1
2 580067347 Kit-Back/Headrest Cushion ........................................................................ 1
2 580091341 Seat Cushion ......................................................................................... 1
2 580067350 Guide Assembly ..................................................................................... 2
3 580018696 Seat Back Cushion Assy, Cloth ................................................................. 1
3 580018695 Cushion .................................................................................................. 1
3 580018565 Screw ..................................................................................................... 2
4 580018679 Kit-Back Pan .............................................................................................. 1
4 580067277 Pan ........................................................................................................ 1
4 580018603 Locknut .................................................................................................. 8
4 580018605 Locknut .................................................................................................. 2
4 580018565 Screw ..................................................................................................... 2
4 580067278 Bolt ......................................................................................................... 1
4 580018636 Connector .............................................................................................. 6
5 580018677 Armrest (LH) ............................................................................................... 1
5 580018676 Armrest .................................................................................................. 1
5 580018605 Locknut .................................................................................................. 1
5 582021324
449001058 Capscrew ............................................................................................... 1
5 580018588 Washer .................................................................................................. 2
5 580018569 Screw ..................................................................................................... 1
6 580014465 Information Case (Kit) ................................................................................ 1
6 580018616 Plate (Book Box) .................................................................................... 1
6 580018613 Box (Book) ............................................................................................. 1
6 580018567 Screw ..................................................................................................... 4
6 580018614 Cover ..................................................................................................... 1
7 580018678 Kit-Bracket (LH) .......................................................................................... 1
7 580018708 Bracket ................................................................................................... 1
7 580018603 Locknut .................................................................................................. 3
7 580067278 Bolt ......................................................................................................... 1
7 582021324
449001058 Capscrew ............................................................................................... 1
7 580018605 Locknut .................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 1-91

P23983 03-12

SEAT ASSEMBLY
SUSPENSION – WITH FABRIC COVER (→ 3/2010)

ITEM PART NO. DESCRIPTION QTY

7 580018565 Screw ..................................................................................................... 2
7 580018579 Nut ......................................................................................................... 1
7 580018578 Clip ......................................................................................................... 2
7 580018569 Screw ..................................................................................................... 1
7 580018589 Strap Clamp ........................................................................................... 1
8 580067281 Kit-Seat Belt ............................................................................................... 1
8 582021324
449001058 Capscrew ............................................................................................... 1
8 449001296 Capscrew ............................................................................................... 1
8 580067282 Washer .................................................................................................. 3
8 580067283 Spacer ................................................................................................... 2
8 582011831 Seat Belt ................................................................................................ 1
9 580018674 Kit-Recliner ................................................................................................. 1
9 580013427 Knob ...................................................................................................... 1
9 580018687 Lever ...................................................................................................... 1
9 580018642 Plate ....................................................................................................... 1
9 580018643 Latch ...................................................................................................... 1
9 580018621 Cover ..................................................................................................... 1
9 580018639 Spring .................................................................................................... 1
9 580018640 Spring .................................................................................................... 1
9 580018605 Locknut .................................................................................................. 2
9 580067278 Bolt ......................................................................................................... 1
10 580018680 Kit-Seat Pan ............................................................................................... 1
10 580018620 Seat Pan ................................................................................................ 1
10 580018603 Locknut .................................................................................................. 12
10 580018583 Bolt ......................................................................................................... 6
10 580018578 Clip ......................................................................................................... 2
10 580018589 Strap Clamp ........................................................................................... 1
10 580067278 Bolt ......................................................................................................... 2
10 580018605 Locknut .................................................................................................. 2
11 580067284 Service Kit .................................................................................................. 1
11 580067285 Switch (Operator Presence System) ..................................................... 1
11 580067286 Wire Harness (Operator Presence System) .......................................... 1
11 580018589 Strap Clamp ........................................................................................... 2
11 580018578 Clip ......................................................................................................... 2
12 580067361 Seat Cushion .............................................................................................. 1
12 580018693 Seat Cushion ......................................................................................... 1
12 580018578 Clip ......................................................................................................... 2
12 580018589 Strap Clamp ........................................................................................... 1
13 580048510 Lockwasher ......................................................................................................... 4
14 580022968 Armrest Assembly (FP22750 [Page 1-82])........................................................ 1
15 ..... Pivot Arm Assembly ............................................................................................ 1
16 580016589 Cover (Capscrew Head) ..................................................................................... 4
17 449001013 Capscrew ............................................................................................................ 4
580067369 Kit-Back/Headrest Cushion ................................................................................. 1

FOOTNOTES:
a Not Illustrated b Used with Closed Cab Only

1-92 ©2015 Yale Materials Handling Corporation E877

 03-12 P23983

NOTES

E877 ©2015 Yale Materials Handling Corporation 1-93

P28210 05-14

SEAT ASSEMBLY (FIGURE 1-48)

SUSPENSION — WITH FABRIC COVER (3/2010 →)

1-94 ©2015 Yale Materials Handling Corporation E877

 05-14 P28210

SEAT ASSEMBLY
SUSPENSION – WITH FABRIC COVER (3/2010 →)

ITEM PART NO. DESCRIPTION QTY

580063834
580091439 Seat Assy (Mechanical Suspension) (Fabric Cover) .......................................... 1
580063836
580091440 Seat Assy (Air Suspension) (Fabric Cover) ........................................................ 1
582039690 Seat Assy -Full Suspension ........................................................................... 1
a 582021324
449001058 Capscrew ................................................................................................... 1
a 580018603 Locknut ....................................................................................................... 4
a 580067289 Bolt ............................................................................................................. 4
1 580018701 Kit-Bracket (RH) ......................................................................................... 1
1 580018700 Bracket ................................................................................................... 1
1 580018603 Locknut .................................................................................................. 3
1 580018583 Bolt ......................................................................................................... 1
1 580018605 Locknut .................................................................................................. 2
1 580018565 Screw ..................................................................................................... 2
1 580018578 Clip ......................................................................................................... 2
1 580018589 Strap Clamp ........................................................................................... 1
2 582039695 Kit-Seat Cushion (Gray Cloth, Seat) .......................................................... 1
2 580018578 Clip ......................................................................................................... 2
2 580018589 Strap Clamp ........................................................................................... 1
3 582039694 Kit-Seat Cushion (Gray Cloth, Back) .......................................................... 1
3 580018565 Screw ..................................................................................................... 2
4 580018679 Kit-Back Pan .............................................................................................. 1
4 580067277 Pan ........................................................................................................ 1
4 580018603 Locknut .................................................................................................. 8
4 580018605 Locknut .................................................................................................. 2
4 580018565 Screw ..................................................................................................... 2
4 580067278 Bolt ......................................................................................................... 1
4 580018636 Connector .............................................................................................. 6
5 580018677 Armrest (LH) ............................................................................................... 1
5 580018676 Armrest .................................................................................................. 1
5 580018605 Locknut .................................................................................................. 1
5 582021324
449001058 Capscrew ............................................................................................... 1
5 580018588 Washer .................................................................................................. 2
5 580018569 Screw ..................................................................................................... 1
6 580014465 Information Case (Kit) ................................................................................ 1
6 580018616 Plate (Book Box) .................................................................................... 1
6 580018613 Box (Book) ............................................................................................. 1
6 580018567 Screw ..................................................................................................... 4
6 580018614 Cover ..................................................................................................... 1
7 580018678 Kit-Bracket (LH) .......................................................................................... 1
7 580018708 Bracket ................................................................................................... 1
7 580018603 Locknut .................................................................................................. 3
7 580067278 Bolt ......................................................................................................... 1
7 582021324
449001058 Capscrew ............................................................................................... 1
7 580018605 Locknut .................................................................................................. 2
7 580018565 Screw ..................................................................................................... 2
7 580018579 Nut ......................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-95

P28210 05-14

SEAT ASSEMBLY
SUSPENSION – WITH FABRIC COVER (3/2010 →)

ITEM PART NO. DESCRIPTION QTY

7 580018578 Clip ......................................................................................................... 2
7 580018569 Screw ..................................................................................................... 1
7 580018589 Strap Clamp ........................................................................................... 1
8 580067281 Kit-Seat Belt ............................................................................................... 1
8 582021324
449001058 Capscrew ............................................................................................... 1
8 449001296 Capscrew ............................................................................................... 1
8 580067282 Washer .................................................................................................. 3
8 580067283 Spacer ................................................................................................... 2
8 582011831 Seat Belt ................................................................................................ 1
9 580018674 Kit-Recliner ................................................................................................. 1
9 580013427 Knob ...................................................................................................... 1
9 580018687 Lever ...................................................................................................... 1
9 580018642 Plate ....................................................................................................... 1
9 580018643 Latch ...................................................................................................... 1
9 580018621 Cover ..................................................................................................... 1
9 580018639 Spring .................................................................................................... 1
9 580018640 Spring .................................................................................................... 1
9 580018605 Locknut .................................................................................................. 2
9 580067278 Bolt ......................................................................................................... 1
10 580018680 Kit-Seat Pan ............................................................................................... 1
10 580018620 Seat Pan ................................................................................................ 1
10 580018603 Locknut .................................................................................................. 12
10 580018583 Bolt ......................................................................................................... 6
10 580018578 Clip ......................................................................................................... 2
10 580018589 Strap Clamp ........................................................................................... 1
10 580067278 Bolt ......................................................................................................... 2
10 580018605 Locknut .................................................................................................. 2
11 580067284 Service Kit .................................................................................................. 1
11 580067285 Switch (Operator Presence System) ..................................................... 1
11 580067286 Wire Harness (Operator Presence System) .......................................... 1
11 580018589 Strap Clamp ........................................................................................... 2
11 580018578 Clip ......................................................................................................... 2
a 582022384 Wire Harness ............................................................................................. 1
a 582039705 Kit-Back/Headrest Cushion (Optional) ....................................................... 1
582039694 Kit-Seat Cushion (Gray Cloth, Back) ..................................................... 1
580018565 Screw ................................................................................................ 2
582039706 Kit Head Rest ......................................................................................... 1
580067350 Guide Assembly ................................................................................ 1

FOOTNOTES:
a Not Illustrated

1-96 ©2015 Yale Materials Handling Corporation E877

 05-14 P28210

NOTES

E877 ©2015 Yale Materials Handling Corporation 1-97

P28209 05-14

SEAT ASSEMBLY (FIGURE 1-49)

SUSPENSION — WITH VINYL COVER

1-98 ©2015 Yale Materials Handling Corporation E877

 05-14 P28209

SEAT ASSEMBLY
SUSPENSION – WITH VINYL COVER

ITEM PART NO. DESCRIPTION QTY

580063833 Seat-Full Suspension (Mechanical Suspension) (Vinyl Cover) .......................... 1
580063835 Seat-Full Suspension (Air Suspension) (Vinyl Cover) ........................................ 1
580018698 Seat Assy-Full Suspension ............................................................................ 1
a 580018638 Spacer ........................................................................................................ 1
a 582021324
449001058 Capscrew ................................................................................................... 1
a 580018603 Locknut ....................................................................................................... 4
a 580067289 Bolt ............................................................................................................. 4
1 580018701 Kit-Bracket (RH) ......................................................................................... 1
1 580018700 Bracket ................................................................................................... 1
1 580018603 Locknut .................................................................................................. 3
1 580018583 Bolt ......................................................................................................... 1
1 580018605 Locknut .................................................................................................. 2
1 580018565 Screw ..................................................................................................... 2
1 580018578 Clip ......................................................................................................... 2
1 580018589 Strap Clamp ........................................................................................... 1
2 580067351 Kit-Back/Headrest Cushion ........................................................................ 1
2 580068582 Cushion .................................................................................................. 1
2 580067350 Guide Assembly ..................................................................................... 2
3 580018707 Seat Back Cushion Assy, Vinyl .................................................................. 1
3 580018706 Seat Cushion ......................................................................................... 1
3 580018565 Screw ..................................................................................................... 2
4 580018679 Kit-Back Pan .............................................................................................. 1
4 580067277 Pan ........................................................................................................ 1
4 580018603 Locknut .................................................................................................. 8
4 580018605 Locknut .................................................................................................. 2
4 580018565 Screw ..................................................................................................... 2
4 580067278 Bolt ......................................................................................................... 1
4 580018636 Connector .............................................................................................. 6
5 580018677 Armrest (LH) ............................................................................................... 1
5 580018676 Armrest .................................................................................................. 1
5 580018605 Locknut .................................................................................................. 1
5 582021324
449001058 Capscrew ............................................................................................... 1
5 580018588 Washer .................................................................................................. 2
5 580018569 Screw ..................................................................................................... 1
6 580014465 Information Case (Kit) ................................................................................ 1
6 580018616 Plate (Book Box) .................................................................................... 1
6 580018613 Box (Book) ............................................................................................. 1
6 580018567 Screw ..................................................................................................... 4
6 580018614 Cover ..................................................................................................... 1
7 580018678 Kit-Bracket (LH) .......................................................................................... 1
7 580018708 Bracket ................................................................................................... 1
7 580018603 Locknut .................................................................................................. 3
7 580067278 Bolt ......................................................................................................... 1
7 582021324
449001058 Capscrew ............................................................................................... 1
7 580018605 Locknut .................................................................................................. 2
7 580018565 Screw ..................................................................................................... 2
7 580018579 Nut ......................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-99

P28209 05-14

SEAT ASSEMBLY
SUSPENSION – WITH VINYL COVER

ITEM PART NO. DESCRIPTION QTY

7 580018578 Clip ......................................................................................................... 2
7 580018569 Screw ..................................................................................................... 1
7 580018589 Strap Clamp ........................................................................................... 1
8 580067281 Kit-Seat Belt ............................................................................................... 1
8 582021324
449001058 Capscrew ............................................................................................... 1
8 449001296 Capscrew ............................................................................................... 1
8 580067282 Washer .................................................................................................. 3
8 580067283 Spacer ................................................................................................... 2
8 582011831 Seat Belt ................................................................................................ 1
9 580018674 Kit-Recliner ................................................................................................. 1
9 580013427 Knob ...................................................................................................... 1
9 580018687 Lever ...................................................................................................... 1
9 580018642 Plate ....................................................................................................... 1
9 580018643 Latch ...................................................................................................... 1
9 580018621 Cover ..................................................................................................... 1
9 580018639 Spring .................................................................................................... 1
9 580018640 Spring .................................................................................................... 1
9 580018605 Locknut .................................................................................................. 2
9 580067278 Bolt ......................................................................................................... 1
10 580018680 Kit-Seat Pan ............................................................................................... 1
10 580018620 Seat Pan ................................................................................................ 1
10 580018603 Locknut .................................................................................................. 12
10 580018583 Bolt ......................................................................................................... 6
10 580018578 Clip ......................................................................................................... 2
10 580018589 Strap Clamp ........................................................................................... 1
10 580067278 Bolt ......................................................................................................... 2
10 580018605 Locknut .................................................................................................. 2
11 580067284 Service Kit .................................................................................................. 1
11 580067285 Switch (Operator Presence System) ..................................................... 1
11 580067286 Wire Harness (Operator Presence System) .......................................... 1
11 580018589 Strap Clamp ........................................................................................... 2
11 580018578 Clip ......................................................................................................... 2
12 580067276 Seat Cushion Assembly (Vinyl, Seat) ........................................................ 1
12 580018578 Clip ......................................................................................................... 2
12 580018589 Strap Clamp ........................................................................................... 1
13 580048510 Lockwasher ......................................................................................................... 4
14 580022968 Armrest Assembly (FP22750 [Page 1-82])........................................................ 1
15 ..... Pivot Arm Assembly ............................................................................................ 1
16 580016589 Cover (Capscrew Head) ..................................................................................... 4
17 449001013 Capscrew ............................................................................................................ 4
580067353 Kit-Cushion ......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

1-100 ©2015 Yale Materials Handling Corporation E877

 03-12 P23984

SEAT ASSEMBLY (FIGURE 1-50)

MECHANICAL AND AIR SUSPENSION

KEY:
A: Mechanical Suspension
B: Air Suspension
QTY
ITEM PART NO. DESCRIPTION A B
a 580063834
580091439 Seat Assy (Mechanical Suspension) (Fabric Cover) .................................. 1 ..
580063833 Seat-Full Suspension (Mechanical Suspension) (Vinyl Cover) .................. 1 ..
a 580063836
580091440 Seat Assy (Air Suspension) (Fabric Cover) ............................................... .. 1
580063835 Seat-Full Suspension (Air Suspension) (Vinyl Cover) ............................... .. 1
1 580018634 Kit-Plate (Adapter) ................................................................................. 1 1
1 ..... Adapter .............................................................................................. 1 1
1 580018603 Locknut .............................................................................................. 8 8
1 580018583 Bolt .................................................................................................... 8 8
1 580018578 Clip .................................................................................................... 2 2
1 580018587 Washer .............................................................................................. 4 4
1 580018589 Strap Clamp ...................................................................................... 1 1
2 580018608 Kit-Bracket ............................................................................................. 1 1
2 580018607 Bracket (Support) .............................................................................. 1 1
2 580018603 Locknut .............................................................................................. 4 4
2 580018583 Bolt .................................................................................................... 4 4
2 580018587 Washer .............................................................................................. 4 4
2 580018586 Washer .............................................................................................. 1 1
2 580018628 Locknut .............................................................................................. 1 1
3 580018702 Kit-Knob ................................................................................................. 1 1
3 580013427 Knob (Recliner) ................................................................................. 1 1

E877 ©2015 Yale Materials Handling Corporation 1-101

P23984 03-12

KEY:
A: Mechanical Suspension
B: Air Suspension
QTY
ITEM PART NO. DESCRIPTION A B
3 ..... Knob (Slide) ....................................................................................... 1 1
3 580018623 Roll Pin .............................................................................................. .. 1
3 ..... Knob (Air Valve) ................................................................................ .. 1
3 580067296 Handle (Control Valve) ...................................................................... .. 1
3 580067297 Knob (Air Control Valve) .................................................................... .. 1
4 580018666 Kit-Lever ................................................................................................ 1 1
4 580018629
582049829 Lever , Slide ...................................................................................... 1 1
4 ..... Knob .................................................................................................. 1 1
4 580018586 Washer .............................................................................................. 1 1
4 580018628 Locknut .............................................................................................. 1 1
5 580018692 Kit-Service Mech Susp Seat .................................................................. 1 ..
5 580018633 Suspension (Mechanical) .................................................................. 1 ..
5 580018603 Locknut .............................................................................................. 4 ..
5 580018627 Bolt .................................................................................................... 4 ..
5 580018589 Strap Clamp ...................................................................................... 1 ..
5 580018688
580018689 Kit-Service Air Susp Seat ...................................................................... .. 1
5 580018603 Locknut .............................................................................................. .. 4
5 580018627 Bolt .................................................................................................... .. 4
5 580018589 Strap Clamp ...................................................................................... .. 1
6 580018668 Kit-Seat Rail ........................................................................................... 1 1
6 580018627 Bolt .................................................................................................... 4 4
6 580018603 Locknut .............................................................................................. 8 8
6 580018583 Bolt .................................................................................................... 4 4
6 580018586 Washer .............................................................................................. 1 1
6 580018628 Locknut .............................................................................................. 1 1

FOOTNOTES:
a Closed Cab Only

1-102 ©2015 Yale Materials Handling Corporation E877

 03-12 P23984

NOTES

E877 ©2015 Yale Materials Handling Corporation 1-103

P23985 03-12

SEAT ASSEMBLY (FIGURE 1-51)

AIR SUSPENSION

1-104 ©2015 Yale Materials Handling Corporation E877

 03-12 P23985

SEAT ASSEMBLY
AIR SUSPENSION

ITEM PART NO. DESCRIPTION QTY

a 580063836
580091440 Seat Assy (Air Suspension) (Fabric Cover) ........................................................ 1
580063835 Seat-Full Suspension (Air Suspension) (Vinyl Cover) ........................................ 1
1 580018611 Kit-Suspension Boot ....................................................................................... 1
1 580018624 Boot ............................................................................................................ 1
1 580018577 Fastener ..................................................................................................... 22
1 580018576 Nut .............................................................................................................. 3
2 580018670 Kit-Housing (Upper) ........................................................................................ 1
2 580018675 Housing (Upper) ......................................................................................... 1
2 580018645 Shaft ........................................................................................................... 1
2 582021328
580018590 Nut .............................................................................................................. 1
2 ..... Plug ............................................................................................................ 1
2 580018623 Roll Pin ....................................................................................................... 1
2 580018577 Fastener ..................................................................................................... 11
2 580018603 Locknut ....................................................................................................... 4
2 580018627 Bolt ............................................................................................................. 4
2 ..... Bearing ....................................................................................................... 2
3 580018665 Wire Harness Service Kit ............................................................................... 1
3 580018637 Wire Harness ............................................................................................. 1
3 580018589 Strap Clamp ............................................................................................... 1
3 580018577 Fastener ..................................................................................................... 1
3 580018576 Nut .............................................................................................................. 1
4 580067298 Valve (Air) ....................................................................................................... 1
4 ..... Valve Body ................................................................................................. 1
4 580067299 Lockwasher ................................................................................................ 1
4 580067300 Nut .............................................................................................................. 1
4 ..... Knob (Air Valve) ......................................................................................... 1
4 580067301 Connector ................................................................................................... 1
4 580018623 Roll Pin ....................................................................................................... 2
4 580067296 Handle (Control Valve) ............................................................................... 1
4 580067297 Knob (Air Control Valve) ............................................................................ 1
5 580018655 Gas Spring Kit ................................................................................................ 1
5 580067329 Shock Absorber .......................................................................................... 1
5 ..... Fastener ..................................................................................................... 1
5 580067324 Knob (Adjuster) .......................................................................................... 1
5 580067325 Roll Pin ....................................................................................................... 1
5 580067326 Bushing , Shock (Upper) (Upper Shock) .................................................... 1
5 580067327 Bushing , Shock (Lower) (Lower Shock) .................................................... 1
5 580067328 Spring ......................................................................................................... 1
6 580018682 Kit-Housing (Lower) ........................................................................................ 1
6 580018681 Housing (Lower) ......................................................................................... 1
6 580018645 Shaft ........................................................................................................... 1
6 582021328
580018590 Nut .............................................................................................................. 1
6 580018575 Fastener ..................................................................................................... 3
6 580018577 Fastener ..................................................................................................... 9
6 580018576 Nut .............................................................................................................. 3
6 580067330 Bumper (Rubber) ....................................................................................... 1
6 580018570 Screw ......................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-105

P23985 03-12

SEAT ASSEMBLY
AIR SUSPENSION

ITEM PART NO. DESCRIPTION QTY

7 580018671 Kit-Bearing (Suspension) ............................................................................... 1
7 580018650 Roller .......................................................................................................... 4
7 580018598 Bumper ....................................................................................................... 2
7 580018568 Screw ......................................................................................................... 2
7 580018591 Nut .............................................................................................................. 2
7 ..... Bearing ....................................................................................................... 4
7 580018627 Bolt ............................................................................................................. 4
7 582021328
580018590 Nut .............................................................................................................. 2
7 580018577 Fastener ..................................................................................................... 9
7 580018576 Nut .............................................................................................................. 3
7 580018589 Strap Clamp ............................................................................................... 1
7 580067331 Bumper ....................................................................................................... 2
7 580067326 Bushing , Shock (Upper) ............................................................................ 1
7 580067327 Bushing , Shock (Lower) ............................................................................ 1
7 ..... Fastener ..................................................................................................... 1
7 580018586 Washer ....................................................................................................... 4
8 580018673 Kit-Air Hose .................................................................................................... 1
8 580018572 Hose ........................................................................................................... 1
8 580067301 Connector ................................................................................................... 1
8 580018584 Fitting ......................................................................................................... 1
8 580067337 Cap ............................................................................................................. 1
8 580067338 O-Ring ........................................................................................................ 1
9 580018658 Kit-Spring (Air) ................................................................................................ 1
9 580018652 Spring , Air ................................................................................................. 1
9 580018570 Screw ......................................................................................................... 1
9 580018582 Bolt ............................................................................................................. 1
9 580018584 Fitting ......................................................................................................... 1
9 580067335 Clip ............................................................................................................. 1
9 580018572 Hose ........................................................................................................... 1
9 580018577 Fastener ..................................................................................................... 10
9 580018576 Nut .............................................................................................................. 3
9 580067336 Screw ......................................................................................................... 1
10 580036783 Kit-Compressor .............................................................................................. 1
10 580067339 Compressor (24 Volt) ................................................................................. 1
10 580067340 Bracket (Plastic) ......................................................................................... 1
10 580018566 Screw ......................................................................................................... 2
10 580018572 Hose ........................................................................................................... 1
10 580067301 Connector ................................................................................................... 1
10 580018584 Fitting ......................................................................................................... 1
11 580067341 Kit-Service Susp Scissors .............................................................................. 1
11 580067342 Scissor ....................................................................................................... 1
11 580067326 Bushing , Shock (Upper) (Upper Shock) .................................................... 1
11 580067327 Bushing , Shock (Lower) (Lower Shock) .................................................... 1
11 580018650 Roller .......................................................................................................... 4
11 ..... Bearing ....................................................................................................... 4
11 ..... Fastener ..................................................................................................... 1

1-106 ©2015 Yale Materials Handling Corporation E877

 03-12 P23985

FOOTNOTES:
a Closed Cab Only

E877 ©2015 Yale Materials Handling Corporation 1-107

P23986 03-12

SEAT ASSEMBLY (FIGURE 1-52)

MECHANICAL SUSPENSION

1-108 ©2015 Yale Materials Handling Corporation E877

 03-12 P23986

SEAT ASSEMBLY
MECHANICAL SUSPENSION

ITEM PART NO. DESCRIPTION QTY

580063833 Seat-Full Suspension (Mechanical Suspension) (Vinyl Cover) .......................... 1
a 580063834
580091439 Seat Assy (Mechanical Suspension) (Fabric Cover) .......................................... 1
1 580018600 Kit-Suspension Boot ....................................................................................... 1
1 580018599 Boot ............................................................................................................ 1
1 580018577 Fastener ..................................................................................................... 18
1 580018576 Nut .............................................................................................................. 3
2 580018657 Kit-Housing (Upper) ........................................................................................ 1
2 580018645 Shaft ........................................................................................................... 1
2 582021328
580018590 Nut .............................................................................................................. 1
2 580018577 Fastener ..................................................................................................... 9
2 580018580 Roll Pin ....................................................................................................... 1
2 580018603 Locknut ....................................................................................................... 4
2 580018627 Bolt ............................................................................................................. 4
2 580067291 Pin .............................................................................................................. 2
2 580067292 Pin .............................................................................................................. 1
2 580067293 Clip ............................................................................................................. 4
2 580067294 Clip ............................................................................................................. 2
2 580067295 Cam Follower ............................................................................................. 1
3 580018662 Kit-Bumper ..................................................................................................... 1
3 580018610 Spring ......................................................................................................... 2
3 580018592 Nut .............................................................................................................. 2
4 580018710 Tape ............................................................................................................... 1
4 580018647 Spring ......................................................................................................... 1
4 580018648 Tape ........................................................................................................... 1
4 580018653 Guide .......................................................................................................... 1
4 580018581 Rivet ........................................................................................................... 1
5 580018709 Gas Spring ..................................................................................................... 1
5 580018649 Shock Absorber .......................................................................................... 1
5 ..... Fastener ..................................................................................................... 1
5 580067326 Bushing , Shock (Upper) ............................................................................ 2
6 580018663 Kit-Spring ........................................................................................................ 1
6 580018651 Spring ......................................................................................................... 2
6 ..... Retaining Ring ............................................................................................ 2
6 580018594 Bushing ...................................................................................................... 2
6 580018597 Spacer ........................................................................................................ 2
6 ..... Spring Shaft ............................................................................................... 1
7 580018691 Kit-Housing (Lower) ........................................................................................ 1
7 580018690 Housing ...................................................................................................... 1
7 580018645 Shaft ........................................................................................................... 1
7 582021328
580018590 Nut .............................................................................................................. 1
7 580018575 Fastener ..................................................................................................... 3
7 580018577 Fastener ..................................................................................................... 9
7 580018576 Nut .............................................................................................................. 3
7 580018650 Roller .......................................................................................................... 4
8 580018703 Kit-Bearing ...................................................................................................... 1
8 580018650 Roller .......................................................................................................... 6
8 ..... Bearing ....................................................................................................... 4

E877 ©2015 Yale Materials Handling Corporation 1-109

P23986 03-12

SEAT ASSEMBLY
MECHANICAL SUSPENSION

ITEM PART NO. DESCRIPTION QTY

8 580067326 Bushing , Shock (Upper) ............................................................................ 2
9 580018661 Arm ................................................................................................................. 1
9 580018660 Arm ............................................................................................................. 1
9 580067291 Pin .............................................................................................................. 2
9 580067292 Pin .............................................................................................................. 1
9 580067293 Clip ............................................................................................................. 4
9 ..... Retaining Ring ............................................................................................ 2
9 580067294 Clip ............................................................................................................. 2
9 580067295 Cam Follower ............................................................................................. 1
9 580018597 Spacer ........................................................................................................ 2
9 ..... Bearing ....................................................................................................... 2
9 580018650 Roller .......................................................................................................... 2
10 580018664 Knob ............................................................................................................... 1
10 580018654 Knob ........................................................................................................... 1
10 580018580 Roll Pin ....................................................................................................... 1
11 580018684 Kit-Service Susp Scissors .............................................................................. 1
11 580018683 Scissor ....................................................................................................... 1
11 580018650 Roller .......................................................................................................... 4
11 ..... Bearing ....................................................................................................... 4
11 580067326 Bushing , Shock (Upper) ............................................................................ 2
11 582021328
580018590 Nut .............................................................................................................. 2
11 ..... Fastener ..................................................................................................... 1
12 580089545 Kit-Weight Adjuster ......................................................................................... 1

FOOTNOTES:
a Closed Cab Only

1-110 ©2015 Yale Materials Handling Corporation E877

 03-12 P23986

NOTES

E877 ©2015 Yale Materials Handling Corporation 1-111

P23987 03-12

SEAT ASSEMBLY (FIGURE 1-53)

DELUXE SUSPENSION

1-112 ©2015 Yale Materials Handling Corporation E877

 03-12 P23987

SEAT ASSEMBLY
DELUXE SUSPENSION

ITEM PART NO. DESCRIPTION QTY

582002681 Seat-Full Suspension Assembly (Deluxe) .......................................................... 1
1 580018613 Box (Book) ...................................................................................................... 1
2 582002871 Kit-Armrest (Left Hand) .................................................................................. 1
3 582002880 Seat Cushion .................................................................................................. 1
4 580018634 Kit-Plate (Adapter) .......................................................................................... 1
5 582002873 Kit -Seat Top .................................................................................................. 1
6 580018616 Plate (Book Box) ............................................................................................ 1
7 582002872 Cushion (Back) ............................................................................................... 1
8 582002881 Switch (Electric Air Lumbar) ........................................................................... 1
8 582002879 Plug (Lumbar) ................................................................................................. 1
9 582002882 Switch (Valve Seat Height Control) ................................................................ 1
10 582002877 Knob (Slide Lever) .......................................................................................... 1
10 580018629
582049829 Lever , Slide ................................................................................................... 1
11 582002878 Rod (Latch, Cushion Extention Control) ......................................................... 1
12 580067325 Roll Pin ........................................................................................................... 1
13 ..... Seat Rail ......................................................................................................... 1
14 582002883 Kit-Suspension ............................................................................................... 1
15 580018627 Bolt ................................................................................................................. 4
16 580018603 Locknut ........................................................................................................... 13
17 580018583 Bolt ................................................................................................................. 8
18 ..... Seat Rail ......................................................................................................... 1
19 582021324
449001058 Capscrew ....................................................................................................... 2
20 580067283 Spacer ............................................................................................................ 1
21 582002874 Headrest ......................................................................................................... 1
22 580067350 Guide Assembly ............................................................................................. 2
23 a 580018628 Locknut ........................................................................................................... 1
24 a 580018586 Washer (0.05 mm) .......................................................................................... 1
a 580018567 Screw (Pan Head) .......................................................................................... 4
a 580057271 Screw (Truss Head) ....................................................................................... 4
a 582002875 Knob (Back Tilt) .............................................................................................. 1
a 582002876 Knob (Slide) .................................................................................................... 1
a 580018607 Bracket (Support) ........................................................................................... 1
a 580018587 Washer (0.07 mm) .......................................................................................... 9
a 580067282 Washer (0.08 mm) .......................................................................................... 6
580018668 Kit-Seat Rail ................................................................................................... 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 1-113

P27508 01-14

SUSPENSION KIT ASSEMBLY (FIGURE 1-54)

1-114 ©2015 Yale Materials Handling Corporation E877

 01-14 P27508

SUSPENSION KIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
582002883 Kit-Suspension .................................................................................................... 1
1 ..... Hole Plug ........................................................................................................ 1
2 582038608 Spacer ............................................................................................................ 1
3 580018591 Nut .................................................................................................................. 4
4 582038620 Housing (Upper) ............................................................................................. 1
5 582038606 Bolt ................................................................................................................. 2
6 580067331 Bumper ........................................................................................................... 2
7 580018598 Bumper ........................................................................................................... 2
8 580018586 Washer ........................................................................................................... 4
9 580018568 Screw ............................................................................................................. 2
10 580018566 Screw ............................................................................................................. 2
11 580067326 Bushing , Shock (Upper) ................................................................................ 1
12 582038618 Roller Assembly ............................................................................................. 2
13 580018574 Fastener ......................................................................................................... 1
14 582038621 Latch Assembly (Isolator) ............................................................................... 1
15 ..... Extension Spring ............................................................................................ 1
16 580067325 Roll Pin ........................................................................................................... 1
17 582038613 Knob , Flex Shock .......................................................................................... 1
18 580018576 Nut .................................................................................................................. 3
19 ..... Bearing Shaft .................................................................................................. 1
20 580018575 Fastener ......................................................................................................... 3
21 580067366 Bearing ........................................................................................................... 2
22 580018652 Spring , Air ...................................................................................................... 1
23 580018570 Screw ............................................................................................................. 1
24 582021328
580018590 Nut .................................................................................................................. 1
25 582038612 Compressor (12V) .......................................................................................... 1
26 580018628 Locknut ........................................................................................................... 1
27 580018681 Housing (Lower) ............................................................................................. 1
28 582038609 Bumper ........................................................................................................... 1
29 580067327 Bushing , Shock (Lower) ................................................................................ 1
30 580067340 Bracket (Plastic) ............................................................................................. 1
31 ..... Shock Absorber .............................................................................................. 1
32 580018584 Fitting .............................................................................................................. 1
33 580067335 Clip ................................................................................................................. 1
34 580067336 Screw ............................................................................................................. 1
35 582038622 Arm , Suspension ........................................................................................... 1
36 580018650 Roller .............................................................................................................. 2
37 582038619 Bearing and Roller Assembly ......................................................................... 2
38 582038624 Bolt ................................................................................................................. 2
39 582038605 Nut .................................................................................................................. 1
40 582038617 Bracket , Shock Mounting .............................................................................. 1
41 582038615 Bushing .......................................................................................................... 2
42 582038604 Washer ........................................................................................................... 2
43 582038607 Shock Absorber .............................................................................................. 1
44 582038616 Bushing , Shock Isolator ................................................................................. 1
45 580018577 Fastener ......................................................................................................... 21
46 ..... Boot ................................................................................................................ 1
47 582038614 Wire Harness .................................................................................................. 1
582048725 Kit-Housing , Upper ........................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 1-115

P23988 03-12

SEAT ASSEMBLY (FIGURE 1-55)

DELUXE HEATED

1-116 ©2015 Yale Materials Handling Corporation E877

 03-12 P23988

SEAT ASSEMBLY
DELUXE HEATED

ITEM PART NO. DESCRIPTION QTY

582009090 Seat Assy ............................................................................................................ 1
1 580018613 Box (Book) ...................................................................................................... 1
2 582008547 Kit-Armrest ..................................................................................................... 1
2 582008548 Switch (Seat Heater) .................................................................................. 1
3 582037657 Seat Cushion .................................................................................................. 1
4 580018634 Kit-Plate (Adapter) .......................................................................................... 1
5 582002874 Headrest ......................................................................................................... 1
6 580018616 Plate (Book Box) ............................................................................................ 1
7 582037658 Seat Cushion (Back) ...................................................................................... 1
8 582002881 Switch (Electric Air Lumbar) ........................................................................... 1
9 582002882 Switch (Valve Seat Height Control) ................................................................ 1
10 582002876 Knob (Slide) .................................................................................................... 1
10 580018629
582049829 Lever , Slide ................................................................................................... 1
10 582008554 Washer ........................................................................................................... 3
11 582021324
449001058 Capscrew ....................................................................................................... 2
12 ..... Seat Rail ......................................................................................................... 1
13 ..... Seat Rail ......................................................................................................... 1
13 580018628 Locknut ........................................................................................................... 1
13 580018586 Washer (0.05 mm) .......................................................................................... 1
14 582008550 Kit-Suspension ............................................................................................... 1
15 580018627 Bolt ................................................................................................................. 4
16 580018603 Locknut ........................................................................................................... 13
17 580018583 Bolt ................................................................................................................. 8
17 580018607 Bracket (Support) ........................................................................................... 1
17 580018587 Washer (0.07 mm) .......................................................................................... 9
18 580067283 Spacer ............................................................................................................ 1
a 580067282 Washer (0.08 mm) .......................................................................................... 6
580018668 Kit-Seat Rail ................................................................................................... 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 1-117

P24918 07-12

AIR CONDITIONER SYSTEM ASSEMBLY (FIGURE 1-56)

WITH TWO-FAN CONDENSER SYSTEM — MCC

1-118 ©2015 Yale Materials Handling Corporation E877

 07-12 P24918

AIR CONDITIONER SYSTEM ASSEMBLY

WITH TWO-FAN CONDENSER SYSTEM – MCC

ITEM PART NO. DESCRIPTION QTY

1 580094864 Air Conditioner Assembly (FP22746 [Page 1-51])............................................. 1
2 580083508 Cover , Side (RH) ............................................................................................... 1
3 582001386 Condenser Assembly (FP24919 [Page 1-120])................................................. 1
4 580083507 Cover , Side (LH) ................................................................................................ 1
5 580051691 Screw .................................................................................................................. 10
6 580094868 Air Duct Assembly (FP22740 [Page 1-52])........................................................ 1
7 582001385 Cover .................................................................................................................. 1
8 580014813 Screw .................................................................................................................. 8

E877 ©2015 Yale Materials Handling Corporation 1-119

P24919 07-12

CONDENSER SYSTEM (FIGURE 1-57)

TWO-FAN SYSTEM — MCC

1-120 ©2015 Yale Materials Handling Corporation E877

 07-12 P24919

CONDENSER SYSTEM
TWO-FAN SYSTEM – MCC

ITEM PART NO. DESCRIPTION QTY

582001386 Condenser Assembly .......................................................................................... 1
1 582001387 Condenser Assembly (MCC) (FP22749 [Page 1-60])................................... 1
2 582001388 Hose (Condenser to Compressor) ................................................................. 1
3 582001389 Hose (Condenser to Vaporizer) ...................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 1-121

P22767 01-14

RADIO CONSOLE AND ATTACHING PARTS (FIGURE 1-58)

CLOSED CAB ONLY

1-122 ©2015 Yale Materials Handling Corporation E877

 01-14 P22767

RADIO CONSOLE AND ATTACHING PARTS

CLOSED CAB ONLY

ITEM PART NO. DESCRIPTION QTY

580022249 Console Assembly (Radio) ................................................................................. 1
1 580021942 Headliner ........................................................................................................ 1
2 580051917 Bracket ........................................................................................................... 2
3 580014801 Dome Light ..................................................................................................... 2
4 580052114 Bulb ................................................................................................................ 2
5 580022236 Screw ............................................................................................................. 4
6 580051912 Bracket (Radio Console) ..................................................................................... 1
7 449001023 Capscrew ............................................................................................................ 4
8 504071785 Washer ............................................................................................................... 8
9 449015044 Nut ...................................................................................................................... 4
10 582012536 Screw .................................................................................................................. 10
11 582012537 Washer ............................................................................................................... 10
12 580064170 Cover .................................................................................................................. 1
13 582003439 Loudspeaker ....................................................................................................... 2
14 580022213 Nut ...................................................................................................................... 8
15 580062048 Cover (Speaker) ................................................................................................. 2
16 580095384 Screw .................................................................................................................. 8
17 582003440 Antenna .............................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 1-123

P22767 01-14

NOTES

1-124 ©2015 Yale Materials Handling Corporation E877

 SECTION 2

2 ENGINE ASSEMBLY
 CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

AIR COMPRESSOR ........................................................................................................................................ 2-14

AIR COMPRESSOR COOLANT PLUMBING ................................................................................................. 2-17
AIR COMPRESSOR MOUNTING ................................................................................................................... 2-16
AIR HEATER STARTING AID ......................................................................................................................... 2-18
AIR INTAKE CONNECTION ........................................................................................................................... 2-19
AIR INTAKE MANIFOLD ................................................................................................................................. 2-20
AIR TRANSFER CONNECTION ..................................................................................................................... 2-21
ALTERNATOR SUPPORT AND WATER INLET ............................................................................................ 2-22
BELT TENSIONER .......................................................................................................................................... 2-23
CABIN HEATER PLUMBING .......................................................................................................................... 2-72
CAMSHAFT ..................................................................................................................................................... 2-24
CONNECTING RODS AND PISTONS ............................................................................................................ 2-26
COOLANT HEATER STARTING AID ............................................................................................................. 2-28
COOLING ........................................................................................................................................................ 2-2
CRANKCASE BREATHER .............................................................................................................................. 2-29
CRANKSHAFT AND BEARINGS .................................................................................................................... 2-30
CYLINDER BLOCK ......................................................................................................................................... 2-32
CYLINDER HEAD ........................................................................................................................................... 2-34
ENGINE BLOCK HEATER .............................................................................................................................. 2-10
ENGINE COOLANT VENT .............................................................................................................................. 2-36
ENGINE MOUNT ............................................................................................................................................. 2-12
ENGINE OIL COOLER .................................................................................................................................... 2-37
EXHAUST MANIFOLD .................................................................................................................................... 2-38
EXHAUST SYSTEM ........................................................................................................................................ 2-8
FAN DRIVE AND MOUNTING ........................................................................................................................ 2-39
FLYWHEEL AND MOUNTING
DRY BRAKES ............................................................................................................................................. 2-41
WET BRAKES ............................................................................................................................................. 2-42
FLYWHEEL HOUSING ................................................................................................................................... 2-44
FRONT GEAR COVER ................................................................................................................................... 2-46
LIFTING BRACKETS AND MOUNTING ......................................................................................................... 2-48
LUBRICATING OIL PUMP .............................................................................................................................. 2-50
OIL FILTER ..................................................................................................................................................... 2-51
OIL LEVEL GAUGE ......................................................................................................................................... 2-52
OIL PAN .......................................................................................................................................................... 2-54
RADIATOR ASSEMBLY .................................................................................................................................. 2-4
OPTIONAL CONFIGURATION ................................................................................................................... 2-6
REAR GEAR HOUSING .................................................................................................................................. 2-56
ROCKER LEVERS .......................................................................................................................................... 2-58
THERMOSTAT ................................................................................................................................................ 2-60
TORQUE CONVERTER COOLER PLUGS .................................................................................................... 2-61
TURBOCHARGER .......................................................................................................................................... 2-62
TURBOCHARGER PLUMBING ...................................................................................................................... 2-64
VALVE COVER ............................................................................................................................................... 2-66
VALVE TAPPETS ............................................................................................................................................ 2-67
VIBRATION DAMPER ..................................................................................................................................... 2-68
WATER OUTLET CONNECTION ................................................................................................................... 2-69
WATER PUMP ................................................................................................................................................ 2-70
WATER PUMP DRIVE .................................................................................................................................... 2-71

E877 ©2015 Yale Materials Handling Corporation 2-1

P22778 12-10

COOLING (FIGURE 2-1)

2-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P22778

COOLING
ITEM PART NO. DESCRIPTION QTY
1 582004959 Radiator (FP22824 [Page 2-4])......................................................................... 1
1 582019188 Radiator Assembly (Optional Configuration) (FP24189 [Page 2-6]).................. 1
2 449001415 Capscrew ............................................................................................................ 2
3 504226242 Washer ............................................................................................................... 4
4 580005858 Mount .................................................................................................................. 2
5 449015098 Nut ...................................................................................................................... 2
6 580002890 Isolator ................................................................................................................ 2
7 062159700 Clamp ................................................................................................................. 4
8 582012102 Liner .................................................................................................................... 1
9 449001110 Capscrew ............................................................................................................ 4
10 449021006 Washer ............................................................................................................... 4
11 580072995 Fan (Puller) ......................................................................................................... 1
12 582004969 Hose (Coolant) .................................................................................................... 1
13 582004968 Hose (Coolant) .................................................................................................... 1
14 502056904 Clamp (Hose) ...................................................................................................... 2
15 582004970 Hose (Coolant) .................................................................................................... 1
16 502056906 Clamp ................................................................................................................. 4
17 580077847 Hose ................................................................................................................... 1
17 582032721 Hose (Alternate Part) .......................................................................................... 1
18 580082135 Hose (Low Pressure to Transmission) ................................................................ 1
18 582032720 Hose (Alternate Part) .......................................................................................... 1
19 056155000 Fitting .................................................................................................................. 1
20 056260300 Fitting .................................................................................................................. 1
21 504228239 Hose Clamp ........................................................................................................ 2
22 580038312 Sensor (Low Coolant Level) ............................................................................... 1
23 580071472 Reservoir ............................................................................................................ 1
24 580073240 Bracket ................................................................................................................ 1
25 580081581 Capscrew ............................................................................................................ 2
26 580055633 Washer ............................................................................................................... 2
27 449015036 Locknut ............................................................................................................... 2
28 580073110 Radiator Cap ....................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 2-3

P22824 12-10

RADIATOR ASSEMBLY (FIGURE 2-2)

2-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P22824

RADIATOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
582004959 Radiator .............................................................................................................. 1
1 582010788 Gasket ............................................................................................................ 2
2 582013665 Oil Cooler (Transmission) ............................................................................... 1
3 582013666 Oil Cooler (Hydraulic) ..................................................................................... 1
4 582013667 Radiator .......................................................................................................... 1
5 582013668 Air Cooler ....................................................................................................... 1
6 582013669 Shroud ............................................................................................................ 1
7 582013670 Side Plate ....................................................................................................... 2
8 582010783 Seal ................................................................................................................ 2
9 582010784 Seal ................................................................................................................ 4
10 582013671 Gasket ............................................................................................................ 2
11 582013672 Gasket ............................................................................................................ 1
a 582010794 Bolt ................................................................................................................. 12
a 582010789 Washer ........................................................................................................... 12
a 582010793 Bolt ................................................................................................................. 14
a 582010792 Washer ........................................................................................................... 14

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 2-5

P24189 03-12

RADIATOR ASSEMBLY (FIGURE 2-3)

OPTIONAL CONFIGURATION

2-6 ©2015 Yale Materials Handling Corporation E877

 03-12 P24189

RADIATOR ASSEMBLY
OPTIONAL CONFIGURATION

ITEM PART NO. DESCRIPTION QTY

582019188 Radiator Assembly .............................................................................................. 1
1 582010788 Gasket ............................................................................................................ 2
2 582013665 Oil Cooler (Transmission) ............................................................................... 1
3 582013666 Oil Cooler (Hydraulic) ..................................................................................... 1
4 582013667 Radiator .......................................................................................................... 1
5 582013668 Air Cooler ....................................................................................................... 1
6 582013669 Shroud ............................................................................................................ 1
7 582021364 Side Plate ....................................................................................................... 2
8 582010783 Seal ................................................................................................................ 2
9 582010784 Seal ................................................................................................................ 4
10 582013671 Gasket ............................................................................................................ 2
11 582013672 Gasket ............................................................................................................ 1
12 582021365 Bracket ........................................................................................................... 2
13 582021366 Washer ........................................................................................................... 4
14 582021363 Bolt ................................................................................................................. 16
15 582021362 Washer ........................................................................................................... 26
16 582021367 Bolt ................................................................................................................. 14

E877 ©2015 Yale Materials Handling Corporation 2-7

P22779 12-10

EXHAUST SYSTEM (FIGURE 2-4)

2-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P22779

EXHAUST SYSTEM
KEY:
A: Standard Configuration
B: Exhaust Extension Option
C: Exhaust Extension Option With Aspirated Pre-Cleaner Option
QTY
ITEM PART NO. DESCRIPTION A B C
1 580083322 Muffler ............................................................................................... 1 1 1
2 580055633 Washer .............................................................................................. 8 8 8
3 580081581 Capscrew .......................................................................................... 4 4 4
4 449015036 Locknut .............................................................................................. 4 4 4
5 580004628 Clamp ................................................................................................ 2 2 2
6 580043247 Flex Tube .......................................................................................... 1 1 1
7 580071108 Exhaust Pipe ..................................................................................... 1 1 1
8 580004517 Rain Cap ........................................................................................... .. 1 1
9 580043248 Exhaust Pipe ..................................................................................... .. 1 ..
9 580041137 Exhaust Pipe ..................................................................................... .. .. 1
10 580062023 Clamp ................................................................................................ .. 1 1
11 505975542 Clamp ................................................................................................ .. .. 1
12 580095026 Tube .................................................................................................. .. .. 1
13 502056904 Clamp (Hose) .................................................................................... .. .. 2
14 580076568 Hose .................................................................................................. .. .. 1

E877 ©2015 Yale Materials Handling Corporation 2-9

P22780 12-10

ENGINE BLOCK HEATER (FIGURE 2-5)

2-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P22780

ENGINE BLOCK HEATER

KEY:
A: 120 Volt
B: 240 Volt
QTY
ITEM PART NO. DESCRIPTION A B
1 580070798 Engine Heater (120 Volt) ............................................................................ 1 ..
1 580070907 Engine Heater (240 Volt) ............................................................................ .. 1
1 580072281 Heat Shield ............................................................................................ 1 1
1 580072282 Cable (120V) .......................................................................................... 1 ..
1 580072287 Cable (240V) .......................................................................................... .. 1
1 580072283 Clamp .................................................................................................... 1 1
1 580072284 Heater Plug, 120V ................................................................................. 1 ..
1 580072288 Heater Plug, 240V ................................................................................. .. 1
1 580072289 Gland ..................................................................................................... .. 1
2 580072286 Housing , Plug ....................................................................................... 1 ..
3 580072285 Cover , Hinge ......................................................................................... 1 ..
4 312850034 Strap Clamp ............................................................................................... AR AR
5 449015098 Nut .............................................................................................................. 2 2
6 449021001 Washer ....................................................................................................... 4 4
7 580039482 Plate ........................................................................................................... .. 1
8 580039484 Capscrew ................................................................................................... 2 2
9 449015112 Locknut ....................................................................................................... 2 2
10 449021002 Washer ....................................................................................................... 2 2
11 580041507 Connector (220 Volt, Male) ........................................................................ .. 1
12 580041508 Connector (220 Volt, Female) .................................................................... .. 1
13 504057775 Screw ......................................................................................................... 2 2
14 580039483 Plate ........................................................................................................... 1 ..
15 312850042 Strap Clamp ............................................................................................... 1 1
16 580032058 Grommet .................................................................................................... 1 1

E877 ©2015 Yale Materials Handling Corporation 2-11

P22781 12-10

ENGINE MOUNT (FIGURE 2-6)

ITEM PART NO. DESCRIPTION QTY

1 580077766 Mount (RH) ......................................................................................................... 1
1 580077767 Mount (LH) .......................................................................................................... 1
2 449015107 Locknut ............................................................................................................... 2
3 449021010 Washer ............................................................................................................... 6
4 449021019 Washer ............................................................................................................... 2
5 504756901 Capscrew ............................................................................................................ 6
6 580002441 Isolator ................................................................................................................ 2
7 449001019 Capscrew ............................................................................................................ 2
8 580002489 Washer ............................................................................................................... 2

2-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P22781

NOTES

E877 ©2015 Yale Materials Handling Corporation 2-13

P22782 12-10

AIR COMPRESSOR (FIGURE 2-7)

2-14 ©2015 Yale Materials Handling Corporation E877

 12-10 P22782

AIR COMPRESSOR
ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
1 580082912 Nut .................................................................................................................. 2
2 580082913 Brace .............................................................................................................. 1
3 580031754 Capscrew ....................................................................................................... 2
4 580031788 Capscrew ....................................................................................................... 2
5 580058825 Stud ................................................................................................................ 2
6 580058615 Seal ................................................................................................................ 1
7 580082914 Plug ................................................................................................................ 1
8 580082915 Compressor .................................................................................................... 1
9 580082916 Drive Gear ...................................................................................................... 1
10 580082917 O-Ring ............................................................................................................ 1
11 580082918 Nut .................................................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-15

P22783 12-10

AIR COMPRESSOR MOUNTING (FIGURE 2-8)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
1 580058826 Cover .............................................................................................................. 1
2 580058616 O-Ring ............................................................................................................ 1
3 582003553 Capscrew ....................................................................................................... 2

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-16 ©2015 Yale Materials Handling Corporation E877

 12-10 P22784

AIR COMPRESSOR COOLANT PLUMBING (FIGURE 2-9)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
1 580082901 Spacer ............................................................................................................ 1
2 ..... Tube ............................................................................................................... 1
3 580082911 Tube Assy ...................................................................................................... 1
4 580082910 Tube Assy ...................................................................................................... 1
5 580082903 Connector ....................................................................................................... 2
6 580063085 O-Ring ........................................................................................................ 2
7 580082904 Connector ....................................................................................................... 1
8 580063085 O-Ring ........................................................................................................ 1
9 580058823 Retaining Ring ............................................................................................ 1
10 580082905 Screw ............................................................................................................. 1
11 580082906 Capscrew ....................................................................................................... 1
12 580031992 Capscrew ....................................................................................................... 1
13 580082907 Clip ................................................................................................................. 2
14 580082908 Sealing Ring ................................................................................................... 2
b 580031955 Plug ................................................................................................................ 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate b Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 2-17

P22785 12-10

AIR HEATER STARTING AID (FIGURE 2-10)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 582024433
580082968 Starting Aid ..................................................................................................... 1
2 580074388 Retainer .......................................................................................................... 1
3 580083096 Capscrew ....................................................................................................... 1
4 580074327 Screw ............................................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-18 ©2015 Yale Materials Handling Corporation E877

 12-10 P22786

AIR INTAKE CONNECTION (FIGURE 2-11)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580075237 Pipe (Air Transfer) .......................................................................................... 1
2 580075239 O-Ring ............................................................................................................ 1
3 580075238 Clamp ............................................................................................................. 1
4 580071227 Locknut ........................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-19

P22787 12-10

AIR INTAKE MANIFOLD (FIGURE 2-12)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580031959 Capscrew ....................................................................................................... 2
2 580031958 Capscrew ....................................................................................................... 7
3 580063035 Capscrew ....................................................................................................... 1
4 580096673 Intake Manifold ............................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-20 ©2015 Yale Materials Handling Corporation E877

 12-10 P22788

AIR TRANSFER CONNECTION (FIGURE 2-13)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580061788 Clamp ............................................................................................................. 1
2 580071227 Locknut ........................................................................................................... 1
3 580063232 O-Ring ............................................................................................................ 1
4 580071229 Pipe ................................................................................................................ 1
5 580071226 Fitting .............................................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-21

P22789 12-10

ALTERNATOR SUPPORT AND WATER INLET (FIGURE 2-14)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580031955 Plug ................................................................................................................ 1
2 580094842 Capscrew ....................................................................................................... 2
3 580082612 Screw ............................................................................................................. 5
4 580031968 O-Ring ............................................................................................................ 1
5 580083036 Plug ................................................................................................................ 1
6 580082737
582020994 Water Inlet ...................................................................................................... 1
7 580082632 Dowel ......................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-22 ©2015 Yale Materials Handling Corporation E877

 12-10 P22790

BELT TENSIONER (FIGURE 2-15)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580062197 Capscrew ....................................................................................................... 1
2 580074378 Belt Tensioner ................................................................................................ 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-23

P22791 12-10

CAMSHAFT (FIGURE 2-16)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580074391 Plate ............................................................................................................... 1
2 580063080 Capscrew ....................................................................................................... 2
3 580061680 Capscrew (Flange) ......................................................................................... 6
4 580082657 Gear ............................................................................................................... 1
5 ..... Camshaft Assembly ....................................................................................... 1
6 580082699 Camshaft .................................................................................................... 1
7 580063147 Dowel ..................................................................................................... 1
8 580082654 Ring , Dowel ............................................................................................... 1
9 580082656 Ring , Speed Indicator ................................................................................ 1
10 580082709 Capscrew ................................................................................................... 2

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-24 ©2015 Yale Materials Handling Corporation E877

 12-10 P22791

NOTES

E877 ©2015 Yale Materials Handling Corporation 2-25

P22792 12-10

CONNECTING RODS AND PISTONS (FIGURE 2-17)

2-26 ©2015 Yale Materials Handling Corporation E877

 12-10 P22792

CONNECTING RODS AND PISTONS

ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580083004 Nozzle (Piston Cooling) .................................................................................. 6
2 580074371 Screw (Banjo Connector) ............................................................................... 6
3 580093436 Rod (Assembly) .............................................................................................. 6
4 580063182 Capscrew ................................................................................................... 2
5 580063136 Bushing ...................................................................................................... 1
6 580074374 Bearing (Standard) ......................................................................................... 6
6 580074098 Bearing (.010 in.) ............................................................................................ AR
6 580074099 Bearing (.020 in.) ............................................................................................ AR
6 580074100 Bearing (.030 in.) ............................................................................................ AR
6 580074101 Bearing (.040 in.) ............................................................................................ AR
7 580058691 Bearing (Standard) ......................................................................................... 6
7 580058983 Bearing (.010 in.) ............................................................................................ AR
7 580058984 Bearing (.020 in.) ............................................................................................ AR
7 580058985 Bearing (.030 in.) ............................................................................................ AR
7 580058986 Bearing (.040 in.) ............................................................................................ AR
8 580031894 Retaining Ring ................................................................................................ 12
9 580083002 Kit-Piston (Standard) ...................................................................................... 6
9 ..... Piston ......................................................................................................... 1
10 580074397 Pin .............................................................................................................. 1
11 580083003 Kit-Piston Ring ........................................................................................... 1
12 582003175 Kit-Piston (0.50 mm O/S) ............................................................................... AR
12 ..... Piston ......................................................................................................... 1
13 580074397 Pin .............................................................................................................. 1
14 582003177 Piston Ring ................................................................................................. 1
15 580031894 Retaining Ring ............................................................................................ 2

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-27

P22793 12-10

COOLANT HEATER STARTING AID (FIGURE 2-18)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580068742
580082982 Plug (Expansion) ............................................................................................ 1
2 580090434 Fitting .............................................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-28 ©2015 Yale Materials Handling Corporation E877

 12-10 P22794

CRANKCASE BREATHER (FIGURE 2-19)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580074375 Tube Assy ...................................................................................................... 1
2 580075233 Tube ........................................................................................................... 1
3 580075236 O-Ring ........................................................................................................ 1
4 580075234 O-Ring ........................................................................................................ 2
5 580082981 Capscrew ....................................................................................................... 2
6 580074354 O-Ring ............................................................................................................ 1
7 580074372 Breather .......................................................................................................... 1
8 580074393 Plate ............................................................................................................... 1
9 580082981 Capscrew ....................................................................................................... 1
10 580074367 Hose Clamp .................................................................................................... 1
11 580031756 Hose ............................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-29

P22795 12-10

CRANKSHAFT AND BEARINGS (FIGURE 2-20)

2-30 ©2015 Yale Materials Handling Corporation E877

 12-10 P22795

CRANKSHAFT AND BEARINGS

ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
582002412 Bearing Set (Standard) ................................................................................... 1
582002207 Bearing Set (0.25 mm O/S) ............................................................................ 1
580096829 Bearing Set (0.50 mm O/S) ............................................................................ 1
582002409 Bearing Set (0.75 mm O/S) ............................................................................ 1
580097216 Bearing Set (1.00 mm O/S) ............................................................................ 1
1 ..... Standard Bearing (Lower) .......................................................................... 7
1 582002572 Bearing , Main (Lower) (0.25 mm O/S) (Lower) ......................................... 7
1 580096832 Bearing , Main (Lower) (0.50 mm O/S) (Lower) ......................................... 7
1 582002574 Bearing , Main (Lower) (0.75 mm O/S) (Lower) ......................................... 7
1 580097219 Bearing , Main (Lower) (1.00 mm O/S) (Lower) ......................................... 7
2 ..... Standard Bearing (Upper) .......................................................................... 6
2 580063148 Bearing (0.25 mm O/S) (Upper) ................................................................. 6
2 580096830 Bearing , Main (Upper) (0.50 mm O/S) (Upper) ......................................... 6
2 582002634 Bearing , Main (Upper) (0.75 mm O/S) (Upper) ......................................... 6
2 580097217 Bearing , Main (Upper) (1.00 mm O/S) (Upper) ......................................... 6
3 ..... Standard Thrust Bearing ............................................................................ 1
3 582002571 Thrust Bearing (0.25 mm O/S) ................................................................... 1
3 580096831 Thrust Bearing (0.50 mm O/S) ................................................................... 1
3 582002633 Thrust Bearing (0.75 mm O/S) ................................................................... 1
3 580097218 Thrust Bearing (1.00 mm O/S) ................................................................... 1
4 580094808 Crankshaft Assembly ..................................................................................... 1
4 580082673
580094809 Crankshaft Assembly ................................................................................. 1
5 580094810 Gear ....................................................................................................... 1
6 ..... Collar ..................................................................................................... 1
7 ..... Gear ....................................................................................................... 1
8 580083056 Dowel ......................................................................................................... 1
9 580063161 Kit – Rear Crankshaft Seal and Wear Sleeve ................................................ 1
10 580063160 Kit – Front Crankshaft Seal and Wear Sleeve ................................................ 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-31

P22796 12-10

CYLINDER BLOCK (FIGURE 2-21)

2-32 ©2015 Yale Materials Handling Corporation E877

 12-10 P22796

CYLINDER BLOCK
ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580074802 Plug Assembly ................................................................................................ 2
1 580082630 Seal Ring .................................................................................................... 1
2 580075231 O-Ring ........................................................................................................ 1
3 580061819 Plug Assembly ................................................................................................ 1
3 580082629 Plug ............................................................................................................ 1
4 580061820 O-Ring ........................................................................................................ 1
5 580063044 Plug ................................................................................................................ 1
6 580063092 O-Ring ........................................................................................................ 1
7 580063268 Dowel ............................................................................................................. 2
8 580083055 Capscrew ....................................................................................................... 2
9 580063145 Capscrew ....................................................................................................... 10
10 580074795 Capscrew ....................................................................................................... 1
11 580082871
580075230 Plate (Stiffener) .............................................................................................. 1
12 582001914 Cylinder Block ................................................................................................ 1
12 582035407 Kit-Cylinder Block (Alternate Part) .................................................................. 1
12 582001915 Cylinder Block ............................................................................................ 1
13 580063178 Bushing ...................................................................................................... 2
14 580063176 Capscrew ................................................................................................... 14
15 580074803 Cap (Main Bearing) .................................................................................... 6
16 580063179 Ring ....................................................................................................... 2
17 580068742
580082982 Plug ............................................................................................................ 4
18 580063083 Plug ............................................................................................................ 3
19 580031967 Plug ............................................................................................................ 2
20 580063062 Plug ............................................................................................................ 3
21 580074804 Cap (Main Bearing) .................................................................................... 1
22 580063179 Ring ....................................................................................................... 2

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-33

P22797 12-10

CYLINDER HEAD (FIGURE 2-22)

2-34 ©2015 Yale Materials Handling Corporation E877

 12-10 P22797

CYLINDER HEAD
ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580074333 Screw ............................................................................................................. 26
2 580082741 Gasket ............................................................................................................ 1
3 b. . . . . Cylinder Head Assy ........................................................................................ 1
3 580082681 Cylinder Head ............................................................................................ 1
4 580074337 Plug ........................................................................................................ 2
5 580063083 Plug ........................................................................................................ 13
6 580063142 Plug ........................................................................................................ 11
7 580074326 Plug ........................................................................................................ 7
8 ..... Plug ........................................................................................................ 2
9 ..... Insert (Intake Valve) ............................................................................... 12
10 580074412 Insert (Exhaust Valve) ........................................................................... 12
11 580074335 Retainer ...................................................................................................... 24
12 580083017 Spring ......................................................................................................... 24
13 580074334 Kit-Valve (Intake) ........................................................................................ 12
13 580075246 Keeper ................................................................................................... 24
13 580082365 Seal (Valve Stem) .................................................................................. 12
13 ..... Intake Valve ........................................................................................... 12
14 580082366 Kit-Valve (Exhaust) .................................................................................... 12
14 580075246 Keeper ................................................................................................... 24
14 ..... Exhaust Valve ........................................................................................ 12
580083384 Kit-Gasket (Upper) ......................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate b Replace with remanufactured Cylinder Head Assy
582011412.

E877 ©2015 Yale Materials Handling Corporation 2-35

P22798 12-10

ENGINE COOLANT VENT (FIGURE 2-23)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580082614 Fitting .............................................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-36 ©2015 Yale Materials Handling Corporation E877

 12-10 P22799

ENGINE OIL COOLER (FIGURE 2-24)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580031859 Capscrew ....................................................................................................... 15
2 580063117 Fitting .............................................................................................................. 2
3 580073847 Plug ................................................................................................................ 1
4 580073848 Plunger ........................................................................................................... 1
5 580031860 Spring , Pressure Regulator ........................................................................... 1
6 580063113 Relief Valve (Pressure) .................................................................................. 1
7 580031866 O-Ring ............................................................................................................ 1
8 580082677 Oil Cooler Core ............................................................................................... 1
9 582046425
582047892
580073849 Filter Head Assembly ..................................................................................... 1
9 582003715 Filter Head .................................................................................................. 1
10 ..... Adapter ....................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-37

P22800 12-10

EXHAUST MANIFOLD (FIGURE 2-25)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580074332 Screw ............................................................................................................. 11
2 580074331 Spacer ............................................................................................................ 12
3 580094841 Exhaust Manifold ............................................................................................ 1
4 580094840 Gasket ............................................................................................................ 6
5 580082623 Capscrew ....................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-38 ©2015 Yale Materials Handling Corporation E877

 12-10 P22801

FAN DRIVE AND MOUNTING (FIGURE 2-26)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
580082609
582019722 Fan Mount Support Assembly ........................................................................ 1
580082609
582019722 Support Assembly, Fan Mount (Alternate Part) .............................................. 1
1 580031802
582019724 Hub (With Support Assy 580082609) ........................................................ 1
1 580031802
582019724 Hub (With Support Assy 582019722) ........................................................ 1
2 580031805 Capscrew ................................................................................................... 1
3 580031803 Hub Retainer .............................................................................................. 1
4 ..... Support ....................................................................................................... 1
5 580031799 Ball Bearing (With Support Assy 580082609) ............................................ 1
5 582019723 Bearing (With Support Assy 582019722) ................................................... 1
6 580031804 Retaining Ring ............................................................................................ 2
7 582003178 Fan Pulley ...................................................................................................... 1
8 580031807 Screw ............................................................................................................. 2
9 580074357 Capscrew ....................................................................................................... 2
10 580031992 Capscrew ....................................................................................................... 4
b 580031952 Spacer (Fan Pilot) (50.8 mm) ......................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 2-39

P22801 12-10

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate b Not Illustrated

2-40 ©2015 Yale Materials Handling Corporation E877

 12-10 P22802

FLYWHEEL AND MOUNTING (FIGURE 2-27)

DRY BRAKES

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
1 580062013 Flywheel Assembly ......................................................................................... 1
2 580063103 Ring Gear ................................................................................................... 1
b 582005179 Capscrew ....................................................................................................... 8

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate b Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 2-41

P22803 12-10

FLYWHEEL AND MOUNTING (FIGURE 2-28)

WET BRAKES

ITEM PART NO. DESCRIPTION QTY

582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 582005680 Flywheel Assembly ......................................................................................... 1
2 580063103 Ring Gear ................................................................................................... 1
3 ..... Bushing ...................................................................................................... 1
4 582005179 Capscrew ....................................................................................................... 8

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-42 ©2015 Yale Materials Handling Corporation E877

 12-10 P22803

NOTES

E877 ©2015 Yale Materials Handling Corporation 2-43

P22804 12-10

FLYWHEEL HOUSING (FIGURE 2-29)

2-44 ©2015 Yale Materials Handling Corporation E877

 12-10 P22804

FLYWHEEL HOUSING
ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580074360 Capscrew ....................................................................................................... 2
2 580031979 Screw ............................................................................................................. 2
3 580074364 Capscrew ....................................................................................................... 9
4 580031765 Capscrew ....................................................................................................... 6
5 580074349
582020993 Oil Seal ........................................................................................................... 1
6 582009655 Flywheel Housing Assembly .......................................................................... 1
7 580031822 Plug ............................................................................................................ 1
8 580031823 Fitting ......................................................................................................... 1
9 580031824 O-Ring ........................................................................................................ 1
10 580082360 Plate ........................................................................................................... 1
11 580031754 Capscrew ................................................................................................... 2
12 582009797 Screw ......................................................................................................... 4
13 580031830 Cover Plate ................................................................................................ 1
580060833
580031825 Seal Kit (Rear Crank) (Includes Seal Installation Tools) ................................ AR

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-45

P22805 12-10

FRONT GEAR COVER (FIGURE 2-30)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580082931 Cover .............................................................................................................. 1
2 580082652 Ring , Dowel ................................................................................................... 2
3 580031859 Capscrew ....................................................................................................... 6
4 580074324 Capscrew ....................................................................................................... 7
5 580074383 Oil Seal ........................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-46 ©2015 Yale Materials Handling Corporation E877

 12-10 P22805

NOTES

E877 ©2015 Yale Materials Handling Corporation 2-47

P22806 12-10

LIFTING BRACKETS AND MOUNTING (FIGURE 2-31)

2-48 ©2015 Yale Materials Handling Corporation E877

 12-10 P22806

LIFTING BRACKETS AND MOUNTING

ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580082986 Capscrew ....................................................................................................... 2
2 580082636 Capscrew ....................................................................................................... 4
3 580083059 Bracket ........................................................................................................... 1
4 580074385 Bracket ........................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-49

P22807 12-10

LUBRICATING OIL PUMP (FIGURE 2-32)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580063166 Capscrew ....................................................................................................... 4
2 580082667
580094830 Oil Pump ......................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-50 ©2015 Yale Materials Handling Corporation E877

 12-10 P22808

OIL FILTER (FIGURE 2-33)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580074341 Oil Filter .......................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-51

P22809 12-10

OIL LEVEL GAUGE (FIGURE 2-34)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580031878 Plug (Expansion) ............................................................................................ 4
2 580082680 Dipstick ........................................................................................................... 1
3 580082672 Dipstick Tube .................................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-52 ©2015 Yale Materials Handling Corporation E877

 12-10 P22809

NOTES

E877 ©2015 Yale Materials Handling Corporation 2-53

P22810 12-10

OIL PAN (FIGURE 2-35)

2-54 ©2015 Yale Materials Handling Corporation E877

 12-10 P22810

OIL PAN
ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580074392 Gasket ............................................................................................................ 1
2 580094833 Gasket ............................................................................................................ 1
3 580074358 Capscrew ....................................................................................................... 2
4 580094831 Tube (Oil Suction) .......................................................................................... 1
5 580082755 Oil Pan Assembly ........................................................................................... 1
6 580074362 Sealing Ring ............................................................................................... 2
7 580074361 Plug ............................................................................................................ 2
8 580082714 Adapter ........................................................................................................... 1
9 580031859 Capscrew ....................................................................................................... 18
b 580063061 Plug (Expansion) ............................................................................................ 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate b Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 2-55

P22811 12-10

REAR GEAR HOUSING (FIGURE 2-36)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580082978
582042013 Housing , Gear ............................................................................................... 1
2 ..... Insert .......................................................................................................... 2
3 580074370 Ring , Dowel ............................................................................................... 2
4 580074368 Capscrew ....................................................................................................... 3
5 580031736 Capscrew ....................................................................................................... 1
6 580031761 Capscrew ....................................................................................................... 2
7 580031859 Capscrew ....................................................................................................... 4
b 580082722 Clip ................................................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate b Not Illustrated

2-56 ©2015 Yale Materials Handling Corporation E877

 12-10 P22811

NOTES

E877 ©2015 Yale Materials Handling Corporation 2-57

P22812 12-10

ROCKER LEVERS (FIGURE 2-37)

2-58 ©2015 Yale Materials Handling Corporation E877

 12-10 P22812

ROCKER LEVERS
ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
..... Lever Assembly .................................................................................................. 1
1 580075248 Rocker (Exhaust) ............................................................................................ 1
1 ..... Rocker Lever .............................................................................................. 1
2 580093874 Nut ......................................................................................................... 1
3 580075249 Screw ..................................................................................................... 1
4 ..... Lever ...................................................................................................... 1
5 ..... Ball ......................................................................................................... 1
6 ..... Retainer ...................................................................................................... 1
7 ..... Socket ........................................................................................................ 1
8 580075250 Rocker (Intake) ............................................................................................... 1
8 ..... Rocker Lever .............................................................................................. 1
9 580093874 Nut ......................................................................................................... 1
10 580075249 Screw ..................................................................................................... 1
11 ..... Lever ...................................................................................................... 1
12 ..... Ball ......................................................................................................... 1
13 ..... Retainer ...................................................................................................... 1
14 ..... Socket ........................................................................................................ 1
15 580075251 Support ........................................................................................................... 2
15 580074347 Capscrew ................................................................................................... 2
15 580074395 Rocker Shaft .............................................................................................. 2
16 580074347 Capscrew ....................................................................................................... 2
17 580074395 Rocker Shaft ................................................................................................... 2
18 582004305 Housing ............................................................................................................... 1
19 ..... Sleeve ................................................................................................................. 5
20 580074339 Valve (Crosshead) .............................................................................................. 12
21 580074338 Push Rod ............................................................................................................ 12
22 580063035 Capscrew ............................................................................................................ 2
23 580074363 Capscrew ............................................................................................................ 5
24 ..... Gasket ................................................................................................................ 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-59

P22813 12-10

THERMOSTAT (FIGURE 2-38)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580082732 Thermostat Assembly ..................................................................................... 1
2 580047084 Seal ............................................................................................................ 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-60 ©2015 Yale Materials Handling Corporation E877

 12-10 P22814

TORQUE CONVERTER COOLER PLUGS (FIGURE 2-39)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580090434 Fitting .............................................................................................................. 1
2 580031955 Plug ................................................................................................................ 1
3 580074352 Plug ................................................................................................................ 1
3 580075247 O-Ring ........................................................................................................ 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-61

P22815 12-10

TURBOCHARGER (FIGURE 2-40)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580063100 Stud ................................................................................................................ 4
2 580063101 Nut .................................................................................................................. 4
3 580083034 Kit-Turbocharger ............................................................................................ 1
3 580075232 O-Ring ........................................................................................................ 1
3 580082398 O-Ring ........................................................................................................ 1
3 580080020 Gasket ........................................................................................................ 1
3 ..... Turbocharger .............................................................................................. 1
3 580083035 Gasket , Oil Drain ....................................................................................... 1
b 582003073 Kit-Repair Turbocharger ................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate b Not Illustrated

2-62 ©2015 Yale Materials Handling Corporation E877

 12-10 P22815

NOTES

E877 ©2015 Yale Materials Handling Corporation 2-63

P22816 12-10

TURBOCHARGER PLUMBING (FIGURE 2-41)

2-64 ©2015 Yale Materials Handling Corporation E877

 12-10 P22816

TURBOCHARGER PLUMBING
ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580082637 Nut .................................................................................................................. 1
2 580031788 Capscrew ....................................................................................................... 2
3 580063142 Plug ................................................................................................................ 1
4 580058624 Clamp ............................................................................................................. 1
5 580082705 Gasket ............................................................................................................ 1
6 580082939 Hose ............................................................................................................... 1
7 580082619
580094838 Connector Assembly ...................................................................................... 2
7 ..... Connector ................................................................................................... 1
8 580082398 O-Ring ........................................................................................................ 1
9 580075232 O-Ring ........................................................................................................ 1
10 580096641 Tube Assy ...................................................................................................... 1
10 ..... Connection ................................................................................................. 2
11 580082611 Seal ............................................................................................................ 2
12 582003714 Hose Clamp ............................................................................................... 2
13 580063086 Hose ........................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-65

P22817 12-10

VALVE COVER (FIGURE 2-42)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580082762
580083049 Cover .............................................................................................................. 1
2 582024425 Cap (Filler) ...................................................................................................... 1
3 ..... Gasket ........................................................................................................ 1
4 580082868
582041382 Gasket ............................................................................................................ 1
5 580074390 Stud ................................................................................................................ 6
6 580075240 Isolator ............................................................................................................ 6
7 580074384 Nut .................................................................................................................. 6

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-66 ©2015 Yale Materials Handling Corporation E877

 12-10 P22818

VALVE TAPPETS (FIGURE 2-43)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580082651 Tappet ............................................................................................................ 12

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-67

P22819 12-10

VIBRATION DAMPER (FIGURE 2-44)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580073801 Crankshaft Pulley ........................................................................................... 1
2 582002196 Vibration Damper ........................................................................................... 1
3 580073803 Screw ............................................................................................................. 6

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-68 ©2015 Yale Materials Handling Corporation E877

 12-10 P22820

WATER OUTLET CONNECTION (FIGURE 2-45)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580075252 Capscrew ....................................................................................................... 3
2 580075253 Water Outlet ................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-69

P22821 12-10

WATER PUMP (FIGURE 2-46)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580061680 Capscrew (Flange) ......................................................................................... 2
2 580095276
580075254 Water Pump ................................................................................................... 1
3 580031985 Sealing Ring ............................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-70 ©2015 Yale Materials Handling Corporation E877

 12-10 P22822

WATER PUMP DRIVE (FIGURE 2-47)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580074332 Screw ............................................................................................................. 1
2 580082649 Dust Shield ..................................................................................................... 1
3 580082696 Idler Pulley ...................................................................................................... 1
4 580082650 Drive Shaft ...................................................................................................... 1
5 580089718
582003137 V-Belt Set (Multi-V Flat Belt) .......................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 2-71

P22823 12-10

CABIN HEATER PLUMBING (FIGURE 2-48)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580090416 Plug ................................................................................................................ 4
2 580090434 Fitting .............................................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

2-72 ©2015 Yale Materials Handling Corporation E877

 SECTION 3

3 FUEL SYSTEM
 CONTENTS

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

AIR CLEANER ASSEMBLY ............................................................................................................................ 3-4

AIR INTAKE SYSTEM ..................................................................................................................................... 3-2
FOOT DIRECTIONAL CONTROL PEDAL ASSEMBLY .................................................................................. 3-22
FUEL FILTER .................................................................................................................................................. 3-8
FUEL FILTER PLUMBING .............................................................................................................................. 3-9
FUEL INJECTION PUMP ................................................................................................................................ 3-14
FUEL INJECTOR PLUMBING ......................................................................................................................... 3-16
FUEL INJECTORS .......................................................................................................................................... 3-18
FUEL INLET FITTING ..................................................................................................................................... 3-11
FUEL RAIL SYSTEM ....................................................................................................................................... 3-12
FUEL SYSTEM ................................................................................................................................................ 3-6
REMOTE FUEL FILTER .................................................................................................................................. 3-10
THROTTLE AND INCHING SENSORS .......................................................................................................... 3-24
THROTTLE PEDAL LINKAGE ........................................................................................................................ 3-20

E877 ©2015 Yale Materials Handling Corporation 3-1

P22828 12-10

AIR INTAKE SYSTEM (FIGURE 3-1)

3-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P22828

AIR INTAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY
1 580083542 Pre-Cleaner (Bowl Type) (Shown) ...................................................................... 1
1 580006402 Cover .............................................................................................................. 1
1 580006403 Body ............................................................................................................... 1
1 580083543 Sleeve ............................................................................................................ 1
1 502056905 Clamp ............................................................................................................. 1
1 580083544 Pre-Cleaner (Sy-Klone Type) (Not Shown) ........................................................ 1
1 580083545 Clamp (T-Bolt) ................................................................................................ 1
1 580083546 Insert (Rubber) ............................................................................................... 1
1 580035380 Pre-Cleaner (Aspirated Type) (Not Shown) ........................................................ 1
2 580083537 Air Duct ............................................................................................................... 1
3 580083539 Trim ..................................................................................................................... AR
4 580083538 Clamp ................................................................................................................. 1
5 449001415 Capscrew ............................................................................................................ 4
6 580019675 Switch , Vacuum ................................................................................................. 1
7 580088316 Clamp ................................................................................................................. 2
8 580084770 Hose (Air Cleaner) (Dry Brakes Only) ................................................................ 1
8 580084768 Hose (Air Cleaner) (Wet Brakes Only) ................................................................ 1
9 580066562 Clamp ................................................................................................................. 8
10 580035378 Hose (Charge Air Cooler) ................................................................................... 2
11 582005025 Tube (Charge Air Cooler) ................................................................................... 1
12 580035379 Hose (Charge Air Cooler) ................................................................................... 2
13 580002719 Clamp (Includes Hardware) ................................................................................ 1
14 449021001 Washer ............................................................................................................... 2
15 582005024 Tube (Charge Air Cooler) ................................................................................... 1
16 580036688 Hose Clamp (Dry Brakes Only) .......................................................................... 1
17 504226242 Washer ............................................................................................................... 4
18 580075556 Air Filter (FP22829 [Page 3-4]).......................................................................... 1
19 580049592 Clamp ................................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 3-3

P22829 12-10

AIR CLEANER ASSEMBLY (FIGURE 3-2)

ITEM PART NO. DESCRIPTION QTY

580075556 Air Filter .............................................................................................................. 1
1 ..... Cap ................................................................................................................. 1
2 580075559 Filter Element (Safety) .................................................................................... 1
3 580054864 Nut , Wing ....................................................................................................... 1
4 580075558 Filter Element (Main) ...................................................................................... 1

3-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P22829

NOTES

E877 ©2015 Yale Materials Handling Corporation 3-5

P22827 12-10

FUEL SYSTEM (FIGURE 3-3)

3-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P22827

FUEL SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 580044503 Adapter (Male) .................................................................................................... 4
2 030036900 Fitting .................................................................................................................. 1
3 580072391 Hose (Fuel) ......................................................................................................... 1
4 505970529 Clamp ................................................................................................................. 2
5 580022964 Capscrew ............................................................................................................ 2
6 060023600 Clamp ................................................................................................................. 2
7 062159500 Clamp ................................................................................................................. 4
8 580082838 Fitting .................................................................................................................. 1
9 312850032 Strap Clamp ........................................................................................................ 2
10 524311335 Fuel Tank Wldmt ................................................................................................. 1
11 449021001 Washer ............................................................................................................... 3
12 449001052 Capscrew ............................................................................................................ 1
13 580055524 Clamp ................................................................................................................. 1
14 580072386 Hose (Fuel) ......................................................................................................... 2
15 580092782 Drain Plug ........................................................................................................... 1
16 580000376 Fitting .................................................................................................................. 2
17 135523107 Fitting .................................................................................................................. 1
18 580082837 Shutoff Valve ...................................................................................................... 1
19 015764800 Fitting .................................................................................................................. 1
20 316111032 Fitting .................................................................................................................. 1
21 502056906 Clamp ................................................................................................................. 2
22 054947700 Fitting .................................................................................................................. 1
23 580072381 Check Valve ........................................................................................................ 1
24 502634904 Screw .................................................................................................................. 5
25 016103300 Washer ............................................................................................................... 5
26 580018746 Fuel Sender ........................................................................................................ 1
26 580003209 Gasket ............................................................................................................ 1
27 449002139 Capscrew ............................................................................................................ 2
28 449021010 Washer ............................................................................................................... 2
29 449015115 Locknut ............................................................................................................... 3
30 504225227 Washer ............................................................................................................... 3
31 580053095 Fuel Cap (Non-Locking) ...................................................................................... 1
31 580070742 Fuel Cap (Locking) ............................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 3-7

P22830 12-10

FUEL FILTER (FIGURE 3-4)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580063143 Capscrew ....................................................................................................... 2
2 582010923 Fuel Filter ....................................................................................................... 1
3 580087318 Filter Head ...................................................................................................... 1
4 580082718 Adapter ....................................................................................................... 1
5 580087319 Connector ................................................................................................... 2
6 580094874 Gasket ............................................................................................................ 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

3-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P22831

FUEL FILTER PLUMBING (FIGURE 3-5)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580082920 Tube Assy ...................................................................................................... 1
2 580082921 Tube Assy ...................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 3-9

P22834 12-10

REMOTE FUEL FILTER (FIGURE 3-6)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580095277 Wire Harness .................................................................................................. 1
2 580082397 Sealing Ring ................................................................................................... 1
3 580082985 Plug ................................................................................................................ 1
4 ..... Fuel Filter Assembly ....................................................................................... 1
4 580082669 Fuel Filter ................................................................................................... 1
5 580082675 Adapter ....................................................................................................... 1
6 580094823 Gasket ........................................................................................................ 1
7 580082750 Filter Head (With Priming/Lift Pump) .......................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

3-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P22832

FUEL INLET FITTING (FIGURE 3-7)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580082706 Sealing Ring (Sealing) .................................................................................... 1
2 580082710 Connector (Quick Disconnect) ....................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 3-11

P22835 12-10

FUEL RAIL SYSTEM (FIGURE 3-8)

3-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P22835

FUEL RAIL SYSTEM

ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580031754 Capscrew ....................................................................................................... 3
2 580031789 Capscrew ....................................................................................................... 1
3 580031761 Capscrew ....................................................................................................... 1
4 580082661 Check Valve ................................................................................................... 1
5 580058682 Sealing Ring ................................................................................................... 1
6 580031782 Sealing Ring ................................................................................................... 1
7 580082722 Clip ................................................................................................................. 4
8 580094824 Tube Assembly (Fuel Drain) ........................................................................... 1
9 580082729
580094825 Adapter Assembly .......................................................................................... 1
9 ..... Adapter ....................................................................................................... 1
10 580082734 Connector (Quick Disconnect) ................................................................... 2
11 580082711 Connector (Quick Disconnect) ................................................................... 1
12 580082730 Tube Assy ...................................................................................................... 1
13 580082744 Tube Assy ...................................................................................................... 1
14 580082686
580094826 Brace Assembly ............................................................................................. 1
14 ..... Brace .......................................................................................................... 1
15 580094827 Clip ............................................................................................................. 1
16 582003151 Connector ....................................................................................................... 1
17 580082706 Sealing Ring ................................................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 3-13

P22833 12-10

FUEL INJECTION PUMP (FIGURE 3-9)

3-14 ©2015 Yale Materials Handling Corporation E877

 12-10 P22833

FUEL INJECTION PUMP

ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580082653 Stud ................................................................................................................ 3
2 580082658 Gear ............................................................................................................... 1
3 580063047 Nut .................................................................................................................. 3
4 580031788 Capscrew ....................................................................................................... 2
5 580063116 Gasket (Cover Plate) ...................................................................................... 1
6 580071072 Cover Plate ..................................................................................................... 1
7 582038679 Fuel Pump Assembly ..................................................................................... 1
7 582054945 Regulator Valve .......................................................................................... 1
8 582041366 Spring Washer ........................................................................................... 1
9 582041367 Seal ............................................................................................................ 1
10 582041368 Seal ............................................................................................................ 1
11 582041369 Capscrew ................................................................................................... 3
12 580082674 Connector (Quick Disconnect) ................................................................... 4
13 580082634 O-Ring ........................................................................................................ 1
14 580082706 Sealing Ring ............................................................................................... 4
15 580074381 Nut .............................................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 3-15

P22837 12-10

FUEL INJECTOR PLUMBING (FIGURE 3-10)

3-16 ©2015 Yale Materials Handling Corporation E877

 12-10 P22837

FUEL INJECTOR PLUMBING

ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
580082687 Manifold Assembly ......................................................................................... 1
1 580082670 Sensor ........................................................................................................ 1
2 580082671 Relief Valve ................................................................................................ 1
3 ..... Manifold ...................................................................................................... 1
4 ..... Retainer .......................................................................................................... 6
5 580082691 Tube Assy ...................................................................................................... 1
6 580082692 Tube Assy ...................................................................................................... 2
7 580082693 Tube Assy ...................................................................................................... 2
8 580082694 Tube Assy ...................................................................................................... 1
9 ..... Screw ............................................................................................................. 4
10 580083021
582020404 Connector Assembly (Includes Seal) ............................................................. 6
10 ..... Connector ................................................................................................... 1
10 ..... O-Ring ........................................................................................................ 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 3-17

P22836 12-10

FUEL INJECTORS (FIGURE 3-11)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 582003069 Injector ............................................................................................................ 6
2 580083381 O-Ring ........................................................................................................ 1
3 580083382 Seal ............................................................................................................ 1
4 580070937 Screw ............................................................................................................. 12
5 580082679 Clamp ............................................................................................................. 6
b 582007365 Injector (Reman, Alternate Part) ..................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate b Not Illustrated

3-18 ©2015 Yale Materials Handling Corporation E877

 12-10 P22836

NOTES

E877 ©2015 Yale Materials Handling Corporation 3-19

P22825 12-10

THROTTLE PEDAL LINKAGE (FIGURE 3-12)

3-20 ©2015 Yale Materials Handling Corporation E877

 12-10 P22825

THROTTLE PEDAL LINKAGE

KEY:
A: Foot Directional Control
B: Forward and Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 931005916 Capscrew ................................................................................................... 1 ..
1 580048527 Bolt ............................................................................................................. .. 1
2 504071785 Washer ....................................................................................................... 1 ..
3 580005854 Tube Assy (Pivot) ....................................................................................... 1 ..
3 504228258 Tube Assy (Pivot) ....................................................................................... .. 1
4 504315732 Foot Directional Control Pedal (FP22826 [Page 3-22])............................ 1 ..
4 580005851 Pedal (Accelerator) .................................................................................... .. 1
4 504228259 Rubber Pad ................................................................................................ .. 1
5 449001014 Screw ......................................................................................................... 1 1
6 580015057 Washer ....................................................................................................... 1 1
7 580000984 Bumper ....................................................................................................... 1 1
8 580000983 Shaft ........................................................................................................... 1 1
9 449021003 Washer ....................................................................................................... 1 1
10 580023410 Bracket (Pedal Stop) .................................................................................. 1 1
11 015414700 Cotter Pin ................................................................................................... 1 1
12 580005860 Rod ............................................................................................................. 1 1
13 504226242 Washer ....................................................................................................... 1 1
14 504229298 Nut .............................................................................................................. 1 1
15 449015044 Nut .............................................................................................................. 2 ..
15 449015036 Locknut ....................................................................................................... .. 2
16 449022013 Lockwasher ................................................................................................ 2 ..
16 580048526 Washer ....................................................................................................... .. 2

E877 ©2015 Yale Materials Handling Corporation 3-21

P22826 12-10

FOOT DIRECTIONAL CONTROL PEDAL ASSEMBLY (FIGURE 3-13)

3-22 ©2015 Yale Materials Handling Corporation E877

 12-10 P22826

FOOT DIRECTIONAL CONTROL PEDAL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
504315732 Foot Directional Control Pedal ............................................................................ 1
1 580003819 Pedal .............................................................................................................. 1
2 580003820 Bushing ...................................................................................................... 2
3 504449749 Setscrew ......................................................................................................... 2
4 580003821 Pin .................................................................................................................. 1
5 312850042 Strap Clamp ................................................................................................... 3
6 580003822 Spring ............................................................................................................. 1
7 580003823 Magnet ....................................................................................................... 2
7 580005846 Magnet Assembly ........................................................................................... 1
7 580003824 Nut .............................................................................................................. 2
8 580003829 Screw ............................................................................................................. 6
9 580003825 Washer ........................................................................................................... 4
10 012823200 O-Ring ............................................................................................................ 8
11 580003826 Plate ............................................................................................................... 2
12 504315733 Pad ................................................................................................................. 1
13 580003827 Switch Assembly (FP22851 [Page 4-38])..................................................... 1
14 500552902 Lockwasher .................................................................................................... 2
14 032643500 Nut .................................................................................................................. 2
15 580003830 Retainer .......................................................................................................... 1
16 580003828 Screw ............................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 3-23

P27525 01-14

THROTTLE AND INCHING SENSORS (FIGURE 3-14)

3-24 ©2015 Yale Materials Handling Corporation E877

 01-14 P27525

THROTTLE AND INCHING SENSORS

ITEM PART NO. DESCRIPTION QTY
1 ..... Pedal Linkage (FP22825 [Page 3-20]).............................................................. 1
2 580022847 Cover (Capscrew Head) ..................................................................................... 2
3 449001170 Capscrew ............................................................................................................ 4
4 449021003 Washer ............................................................................................................... 16
5 580060582 Sensor , Throttle and Inching .............................................................................. 1
6 505970500 Nut ...................................................................................................................... 4
7 580053060 Rod ..................................................................................................................... 1
8 015414700 Cotter Pin ............................................................................................................ 4
9 582005443 Sensor (Inching , 4-Pin) ...................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 3-25

P27525 01-14

NOTES

3-26 ©2015 Yale Materials Handling Corporation E877

 SECTION 4

4 ELECTRICAL SYSTEM
 CONTENTS

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING ................................................................................................................... 4-21

BATTERY CABLES
WITH AND WITHOUT DISCONNECT SWITCH ......................................................................................... 4-6
CONTROL PANEL ASSEMBLY
HEATER ...................................................................................................................................................... 4-12
HEATER AND AIR CONDITIONER ............................................................................................................ 4-13
ELECTRIC HORN ........................................................................................................................................... 4-9
ELECTRICAL SYSTEM ................................................................................................................................... 4-4
ENGINE CONTROL MODULE ........................................................................................................................ 4-18
ETR MODULE WIRING ................................................................................................................................... 4-20
FRONT FENDER LIGHTS .............................................................................................................................. 4-82
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 4-10
LIGHT SWITCHES .......................................................................................................................................... 4-14
LIGHTS
DIRECTIONAL AND MARKER ................................................................................................................... 4-83
WORK - HALOGEN .................................................................................................................................... 4-120
WORK - HID ................................................................................................................................................ 4-121
LOCKOUT LEVER .......................................................................................................................................... 4-8
MAST WORKLIGHTS ..................................................................................................................................... 4-118
REAR WORK LIGHTS .................................................................................................................................... 4-86
RELAYS AND FUSES ..................................................................................................................................... 4-44
STARTER MOTOR ......................................................................................................................................... 4-22
STROBE LIGHT
WITH CONDENSER ................................................................................................................................... 4-85
WITHOUT CONDENSER ............................................................................................................................ 4-84
TAIL LIGHT ASSEMBLY ................................................................................................................................. 4-81
TRANSMISSION CONTROL ........................................................................................................................... 4-16
WIRE HARNESS
ARMREST ................................................................................................................................................... 4-24
BACK-UP ALARM ....................................................................................................................................... 4-27
BRAKE TEMPERATURE ............................................................................................................................ 4-80
CAB LIGHTS ............................................................................................................................................... 4-28
CAB REAR LIGHTS .................................................................................................................................... 4-89
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION - PAGE 1 OF 5 .................................................. 4-64
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION - PAGE 2 OF 5 .................................................. 4-66
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION - PAGE 3 OF 5 .................................................. 4-70
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION - PAGE 4 OF 5 .................................................. 4-74
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION - PAGE 5 OF 5 .................................................. 4-76
CAB SIDE CONSOLE, STANDARD TRANSMISSION - PAGE 1 OF 5 ...................................................... 4-48
CAB SIDE CONSOLE, STANDARD TRANSMISSION - PAGE 2 OF 5 ...................................................... 4-50
CAB SIDE CONSOLE, STANDARD TRANSMISSION - PAGE 3 OF 5 ...................................................... 4-54
CAB SIDE CONSOLE, STANDARD TRANSMISSION - PAGE 4 OF 5 ...................................................... 4-58
CAB SIDE CONSOLE, STANDARD TRANSMISSION - PAGE 5 OF 5 ...................................................... 4-60
CAB TILT ..................................................................................................................................................... 4-40
CAB UNDERFLOOR ................................................................................................................................... 4-41
CLOSED CAB ............................................................................................................................................. 4-30
FRONT END ............................................................................................................................................... 4-92
FRONT LIGHTS .......................................................................................................................................... 4-88
MAST LIGHT EXTENSION - 5310MM LIFT HEIGHT AND HIGHER ......................................................... 4-91

E877 ©2015 Yale Materials Handling Corporation 4-1

CONTENTS

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

MAST WORK LIGHT ................................................................................................................................... 4-87

OPEN CAB .................................................................................................................................................. 4-33
REAR WIPER EXTENSION - CLOSED CAB ............................................................................................. 4-34
SIDE AND INDICATOR LIGHTS ................................................................................................................. 4-35
STEER COLUMN ........................................................................................................................................ 4-36
TAIL LIGHTS ............................................................................................................................................... 4-90
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 4-79
WASH PUMPS - CLOSED CAB ................................................................................................................. 4-37
WIRE HARNESS (CHASSIS)
HEAVY DUTY TRANSMISSION - PAGE 1 OF 3 ........................................................................................ 4-106
HEAVY DUTY TRANSMISSION - PAGE 2 OF 3 ........................................................................................ 4-110
HEAVY DUTY TRANSMISSION - PAGE 3 OF 3 ........................................................................................ 4-114
STANDARD TRANSMISSION - PAGE 1 OF 3 ........................................................................................... 4-94
STANDARD TRANSMISSION - PAGE 2 OF 3 ........................................................................................... 4-98
STANDARD TRANSMISSION - PAGE 3 OF 3 ........................................................................................... 4-102
WIRE HARNESS AND SWITCH ASSEMBLY
FOOT DIRECTIONAL CONTROL PEDAL .................................................................................................. 4-38

4-2 ©2015 Yale Materials Handling Corporation E877

 CONTENTS

NOTES

E877 ©2015 Yale Materials Handling Corporation 4-3

P22868 12-10

ELECTRICAL SYSTEM (FIGURE 4-1)

4-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P22868

ELECTRICAL SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 580094891 Wire Harness (Chassis) (Standard Transmission) (FP22890 [Page 4-94],
FP22891 [Page 4-98], FP22892 [Page 4-102])................................................. 1
1 582005629 Wire Harness (Chassis) (Heavy Duty Transmission) (FP22893 [Page 4-106],
FP22894 [Page 4-110], FP22895 [Page 4-114])............................................... 1
2 580095222 Wire Harness (Brake Temperature) (FP22867 [Page 4-80])............................. 2
3 580072791 Switch (Brake Temperature) ............................................................................... 2
4 580072759 Fitting .................................................................................................................. 2
5 580078702 Pressure Sender (Engine Oil) ............................................................................. 1
6 580079278 Adapter ............................................................................................................... 1
7 312850034 Strap Clamp ........................................................................................................ AR
8 312850032 Strap Clamp ........................................................................................................ AR
9 580095155 Cable (Ground) ................................................................................................... 1
10 520082886 Clamp ................................................................................................................. 2
11 449001013 Capscrew ............................................................................................................ 2
12 449021001 Washer ............................................................................................................... 2
13 580005699 Strap ................................................................................................................... 1
14 449001003 Capscrew ............................................................................................................ 1
15 449021010 Washer (Heavy Duty Transmission) ................................................................... 1
15 449021010 Washer (Standard Transmission) ....................................................................... 3
16 580095122 Battery Cable ...................................................................................................... 1
17 580094632 Battery Cable ...................................................................................................... 1
18 580013937 Start Battery Wet ................................................................................................ 2
19 580083748 Link (Battery Hold Down) .................................................................................... 3
20 449021003 Washer ............................................................................................................... 11
21 449015135 Nut ...................................................................................................................... 4
22 580083747 Battery Hold Down .............................................................................................. 1
23 580047720 Boot .................................................................................................................... 1
24 505976537 Boot .................................................................................................................... 3
25 582003697 Boot .................................................................................................................... 1
26 449001412 Capscrew ............................................................................................................ 8
27 580077784 Fuse Holder ........................................................................................................ 1
27 580077785 Fuse (125 Amp) .................................................................................................. 1
28 580077784 Fuse Holder ........................................................................................................ 1
28 580077786 Fuse (100 Amp) .................................................................................................. 1
29 580031193 Switch (Magnetic, 24V) ....................................................................................... 2
30 505976597 Strap ................................................................................................................... 2
31 580008320 Lockwasher ......................................................................................................... 3
32 449015036 Locknut ............................................................................................................... 3
33 449021006 Washer ............................................................................................................... 3
34 580003238 Grommet ............................................................................................................. 1
35 582003410 Pressure Transducer .......................................................................................... 1
36 580064538 Bracket (Standard Transmission) ....................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 4-5

P22874 12-10

BATTERY CABLES (FIGURE 4-2)

WITH AND WITHOUT DISCONNECT SWITCH

4-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P22874

BATTERY CABLES
WITH AND WITHOUT DISCONNECT SWITCH
KEY:
A: Without Disconnect Switch
B: With Disconnect Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 580095182 Battery Cable ............................................................................................. 1 ..
2 582006572 Battery Cable ............................................................................................. .. 1
3 449021001 Washer ....................................................................................................... .. 2
4 449001014 Screw ......................................................................................................... .. 2
5 582010902 Bracket ....................................................................................................... .. 1
6 582007795 Kit-Lockout Lever (FP22869 [Page 4-8]).................................................. .. 1
7 449021002 Washer ....................................................................................................... .. 4
8 449001410 Capscrew ................................................................................................... .. 2
9 449015112 Locknut ....................................................................................................... .. 2
10 900003263 Switch (Disconnect) ................................................................................... .. 1
11 582006582 Battery Cable ............................................................................................. .. 1
12 582006583 Cable .......................................................................................................... .. 1

E877 ©2015 Yale Materials Handling Corporation 4-7

P22869 12-10

LOCKOUT LEVER (FIGURE 4-3)

ITEM PART NO. DESCRIPTION QTY

1 449001410 Capscrew ............................................................................................................ 2
2 449021002 Washer ............................................................................................................... 4
3 582007795 Kit-Lockout Lever ................................................................................................ 1
4 449015112 Locknut ............................................................................................................... 2

4-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P22840

ELECTRIC HORN (FIGURE 4-4)

ITEM PART NO. DESCRIPTION QTY

1 580018729 Horn (24 Volt) ..................................................................................................... 1
2 504226242 Washer ............................................................................................................... 2
3 580005858 Mount .................................................................................................................. 1
4 449001091 Capscrew ............................................................................................................ 1
5 504229298 Nut ...................................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 4-9

P22852 12-10

INDICATOR DISPLAY AND CONTROLS (FIGURE 4-5)

4-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P22852

INDICATOR DISPLAY AND CONTROLS

ITEM PART NO. DESCRIPTION QTY
1 580022213 Nut ...................................................................................................................... 23
2 580022214 Washer ............................................................................................................... 18
3 580014813 Screw .................................................................................................................. 19
4 580022223 Washer ............................................................................................................... 1
5 580082287 Knob ................................................................................................................... 1
6 580022221 Plate (Park Brake) .............................................................................................. 1
7 580051920 Plate (Ignition) ..................................................................................................... 1
8 582005793
582018734 Instrument Cluster .............................................................................................. 1
9 580080531 Plug ..................................................................................................................... 1
10 504240838 Ignition Switch ..................................................................................................... 1
10 504240712 Key Set ........................................................................................................... 1
10 504227276 Key ............................................................................................................. 2
11 582000211 Heater Control Panel Assembly (MCC) (FP22849 [Page 4-12])....................... 1
11 580095001 Control Panel Assembly, Air Conditioner (MCC) (Heater and Air Conditioner)
(FP22850 [Page 4-13])....................................................................................... 1
12 580022215 Screw .................................................................................................................. 4
13 580080537 Cover , Console (Open Cab) .............................................................................. 1
13 580051919 Console (RH Top) (Closed Cab) ......................................................................... 1
a 582009568 Switch (Engine Diagnostic) ................................................................................. 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 4-11

P22849 12-10

CONTROL PANEL ASSEMBLY (FIGURE 4-6)

HEATER

ITEM PART NO. DESCRIPTION QTY

582000211 Heater Control Panel Assembly (MCC) .............................................................. 1
1 582001259
582023562 Plate ............................................................................................................... 1
2 580020193 Cover .............................................................................................................. 1
3 580020190 Knob ............................................................................................................... 2
4 580020189 Switch , Blower (with Nut) .............................................................................. 1

4-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P22850

CONTROL PANEL ASSEMBLY (FIGURE 4-7)

HEATER AND AIR CONDITIONER

ITEM PART NO. DESCRIPTION QTY

580095001 Control Panel Assembly, Air Conditioner (MCC) ................................................ 1
1 580020190 Knob ............................................................................................................... 3
2 582001260 Switch (Rocker, 24V) ...................................................................................... 1
3 582001261 Potentiometer (10K Flapper) .......................................................................... 1
4 582001262 Potentiometer (10K Temperature) .................................................................. 1
5 580020189 Switch , Blower (with Nut) .............................................................................. 1
6 582001259
582023562 Plate ............................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 4-13

P22886 12-10

LIGHT SWITCHES (FIGURE 4-8)

ITEM PART NO. DESCRIPTION QTY

1 580033744 Switch (Mast And Attachment Worklight) (Mast/Attaching Work Lights) ............ 1
2 580033745 Switch (Front Drive/Side Lamps) (Front Fender Lights) ..................................... 1
3 580033747 Switch (Rear Work Lights) (Work Lamp - With Mast Lights) .............................. 1
3 580033746 Switch (Cab Mounted Drive Lights) (Work Lamp - Without Mast Lights) ............ 1
4 580020092 Switch (Rotating Beacon) (Rotating Beacon) ..................................................... 1
5 580020093 Switch (Hazard Light) ......................................................................................... 1
6 580020052 Plug (Blank Switch) ............................................................................................. 1
a 582001320 Wire Harness (Jumper - Lights by Battery) ......................................................... 1
a 582001321 Wire Harness (Jumper - Lights by Ignition) ........................................................ 1

FOOTNOTES:
a Not Illustrated

4-14 ©2015 Yale Materials Handling Corporation E877

 12-10 P22886

NOTES

E877 ©2015 Yale Materials Handling Corporation 4-15

P22853 12-10

TRANSMISSION CONTROL (FIGURE 4-9)

4-16 ©2015 Yale Materials Handling Corporation E877

 12-10 P22853

TRANSMISSION CONTROL
KEY:
A: Standard Transmission
B: Heavy Duty Transmission
QTY
ITEM PART NO. DESCRIPTION A B
1 582003112 Label (Fuse Panel) ..................................................................................... 1 1
2 580089192 Label (Transmission Calibration) ............................................................... 1 1
3 580064169 Screw ......................................................................................................... 4 4
4 449021003 Washer ....................................................................................................... 10 14
5 582003406 Plate ........................................................................................................... 1 1
6 582003531 Switch ......................................................................................................... 1 1
7 582003532 Switch (Toggle) .......................................................................................... 1 1
8 582005444 Controller , Transmission ........................................................................... .. 1
9 580048529 Washer ....................................................................................................... 2 6
10 580022220 Bracket Wldmt (Relay) ............................................................................... 1 1
11 580048516 Screw ......................................................................................................... 1 1
12 582001437 Controller , Transmission (APC 216) ......................................................... 1 ..
13 582005909 Plate ........................................................................................................... 1 1
14 582000257 Screw ......................................................................................................... 4 ..
15 582002746 Wire Harness (Cab Side Console, Standard Transmission) (FP22856
[Page 4-48], FP22857 [Page 4-50], FP22858 [Page 4-54],
FP22859 [Page 4-58], FP22860 [Page 4-60]).......................................... 1 ..
15 582005630 Wire Harness (Cab Side Console, Heavy Duty Transmission) (FP22861
[Page 4-64], FP22862 [Page 4-66], FP22863 [Page 4-70],
FP22864 [Page 4-74], FP22865 [Page 4-76]).......................................... .. 1
16 449001412 Capscrew ................................................................................................... 4 4
17 505970500 Nut .............................................................................................................. 4 4
18 449001170 Capscrew ................................................................................................... 2 2
19 449015021 Nut .............................................................................................................. .. 4
20 580096749 Screw ......................................................................................................... .. 4
21 580025752 Cover , Console (RH External) (Open Cab) ............................................... 1 1
21 580021408 Console Cover (RH External) (Closed Cab) .............................................. 1 1
22 580048517 Screw ......................................................................................................... 4 4
23 582001656 Shifter (Foot Directional Control) ................................................................ 1 1
23 582001657 Shifter (Forward And Reverse) .................................................................. 1 1
24 580074223 Screw (Foot Directional Control) ................................................................ 2 2
24 580048528 Screw (Forward/Reverse Lever) ................................................................ 2 2
25 580021382 Warning Buzzer , Slow Pulse ..................................................................... 1 1
26 582004961 Bracket ....................................................................................................... 1 1
27 580022240 Trim-Bulk .................................................................................................... AR AR

E877 ©2015 Yale Materials Handling Corporation 4-17

P22876 12-10

ENGINE CONTROL MODULE (FIGURE 4-10)

4-18 ©2015 Yale Materials Handling Corporation E877

 12-10 P22876

ENGINE CONTROL MODULE

ITEM PART NO. DESCRIPTION QTY
580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580063074 Capscrew ....................................................................................................... 1
2 580063065 Data Plate ....................................................................................................... 1
3 580082754 Sensor Assembly (Camshaft Position) ........................................................... 2
3 ..... Sensor ........................................................................................................ 1
4 580082700 O-Ring ........................................................................................................ 1
5 580031859 Capscrew ....................................................................................................... 6
6 580042696 Capscrew ....................................................................................................... 2
7 580063072 Capscrew ....................................................................................................... 1
8 580082749
582046098 Capscrew ....................................................................................................... 4
9 582003180 Isolator ............................................................................................................ 3
10 580082662 Capscrew ....................................................................................................... 1
11 580082748 Electronic Control Module .............................................................................. 1
12 580082685 Wire ................................................................................................................ 1
13 580082702 Sensor (Pressure) .......................................................................................... 1
14 580058690 Switch, Oil Pressure ....................................................................................... 1
14 ..... Pressure Switch ......................................................................................... 1
15 580063087
580086769 O-Ring ........................................................................................................ 1
16 580082622
580091129 Sensor Assembly (Temperature) ................................................................... 1
16 ..... Temperature Sensor .................................................................................. 1
16 580063087
580086769 O-Ring ........................................................................................................ 1
17 580083000
582047486 Sensor (Pressure and Temperature) .............................................................. 1
18 ..... O-Ring ............................................................................................................ 1
19 ..... Clip ................................................................................................................. 1
20 582003181 Bracket (ETR Control Module) ....................................................................... 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 4-19

P22875 12-10

ETR MODULE WIRING (FIGURE 4-11)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580094844 Wire Harness .................................................................................................. 1
b 580063047 Nut .................................................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate b Not Illustrated

4-20 ©2015 Yale Materials Handling Corporation E877

 12-10 P22877

ALTERNATOR AND MOUNTING (FIGURE 4-12)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580031787 Capscrew ....................................................................................................... 1
2 580082738 Brace .............................................................................................................. 1
3 580031789 Capscrew ....................................................................................................... 1
4 580031793 Pulley .............................................................................................................. 1
5 582008444 Alternator ........................................................................................................ 1
6 580031790 Capscrew ....................................................................................................... 1
7 580031762 Nut .................................................................................................................. 1

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

E877 ©2015 Yale Materials Handling Corporation 4-21

P22878 12-10

STARTER MOTOR (FIGURE 4-13)

ITEM PART NO. DESCRIPTION QTY

580091831 Engine Assy Diesel (2300 RPM, Dry Brakes) ..................................................... 1
a 582017153 Engine Assy-Diesel (2300 RPM, Dry Brakes) .................................................... 1
582004143 Engine Assy Diesel (2300 RPM, Wet Brakes) .................................................... 1
a 582017152 Engine Assy-Diesel (2300 RPM, Wet Brakes) .................................................... 1
1 580046674 Starter ............................................................................................................. 1
1 580094837 Reman Starter Motor (Alternate Part) ............................................................ 1
2 580058810 Capscrew ....................................................................................................... 2

FOOTNOTES:
a Engines With 2011 Manufacturing Nameplate

4-22 ©2015 Yale Materials Handling Corporation E877

 12-10 P22878

NOTES

E877 ©2015 Yale Materials Handling Corporation 4-23

P22841 12-10

WIRE HARNESS (FIGURE 4-14)

ARMREST

4-24 ©2015 Yale Materials Handling Corporation E877

 12-10 P22841

WIRE HARNESS
ARMREST

ITEM PART NO. DESCRIPTION QTY

580096137 Wire Harness (Armrest) ...................................................................................... 1
1 ..... Connector Assembly (CPS81 Armrest, Side Console) .................................. 1
1 580019119 Plug ............................................................................................................ 11
1 580019107 Terminal (Socket) ....................................................................................... 31
1 505968568 Terminal (Socket) ....................................................................................... 5
1 580029202 Clip ............................................................................................................. 1
1 580029201 Cap ............................................................................................................. 1
1 580019242 Connector ................................................................................................... 1
2 580064283 Label (Front Wiper) ........................................................................................ 1
3 580064280 Label (Front) ................................................................................................... 2
4 ..... Connector Assembly (CPS86 Front Wiper Switch) ........................................ 1
4 580019244 Terminal ..................................................................................................... 5
4 580019243 Connector Body (10-Way) .......................................................................... 1
5 580064287 Label (Wash) .................................................................................................. 1
6 ..... Connector Assembly (CPS89 Front Washer Switch) ..................................... 1
6 580019244 Terminal ..................................................................................................... 2
6 580019243 Connector Body (10-Way) .......................................................................... 1
7 580064284 Label (Rear/Roof Wash Wipe) ....................................................................... 1
8 580064281 Label (Roof) .................................................................................................... 1
9 ..... Connector Assembly (CPS90 Roof Wiper/Washer Switch) ........................... 1
9 580019244 Terminal ..................................................................................................... 4
9 520052846 Terminal ..................................................................................................... 1
9 580019243 Connector Body (10-Way) .......................................................................... 1
10 580064282 Label (Rear) ................................................................................................... 1
11 ..... Connector Assembly (CPS91 Rear Wiper/Washer Switch) ........................... 1
11 580019243 Connector Body (10-Way) .......................................................................... 1
11 520052846 Terminal ..................................................................................................... 1
11 580019244 Terminal ..................................................................................................... 4
12 ..... Connector Assembly (TS102 Armrest Ground) .............................................. 1
12 580029204 Ring ............................................................................................................ 1
13 ..... Connector Assembly (CPS113 Lift Lever) ...................................................... 1
13 580022891 Connector ................................................................................................... 1
13 580022892 Connector (Secondary Lock) ..................................................................... 1
13 580019107 Terminal (Socket) ....................................................................................... 3
14 580025359 Label (Hoist) ................................................................................................... 1
15 ..... Connector Assembly (CPS112 Tilt Lever) ...................................................... 1
15 580022891 Connector ................................................................................................... 1
15 580022892 Connector (Secondary Lock) ..................................................................... 1
15 580019107 Terminal (Socket) ....................................................................................... 3
16 580025360 Label (Tilt) ...................................................................................................... 1
17 ..... Connector Assembly (CPS114 Aux 0 Lever) ................................................. 1
17 580022891 Connector ................................................................................................... 1
17 580022892 Connector (Secondary Lock) ..................................................................... 1
17 580019107 Terminal (Socket) ....................................................................................... 3
18 ..... Connector Assembly (CPS72 Inhibit Aux 1) ................................................... 1
18 580019245 Connector (2 Socket) ................................................................................. 1
18 580025361 Label (Aux 1) .............................................................................................. 1
18 580019246 Connector (Secondary Lock) ..................................................................... 1
18 580019107 Terminal (Socket) ....................................................................................... 2
19 ..... Connector Assembly (CPS09 Aux 1 Lever) ................................................... 1

E877 ©2015 Yale Materials Handling Corporation 4-25

P22841 12-10

WIRE HARNESS
ARMREST

ITEM PART NO. DESCRIPTION QTY

19 580022891 Connector ................................................................................................... 1
19 580025361 Label (Aux 1) .............................................................................................. 1
19 580019246 Connector (Secondary Lock) ..................................................................... 1
19 580019107 Terminal (Socket) ....................................................................................... 3
20 ..... Connector Assembly (CPS135 Switches, Joystick) ....................................... 1
20 580042221 Connector ................................................................................................... 1
20 580042222 Connector ................................................................................................... 1
20 580019107 Terminal (Socket) ....................................................................................... 8
21 ..... Connector Assembly (CPS119 Hydraulic Stops) ........................................... 1
21 580019243 Connector Body (10-Way) .......................................................................... 1
21 580019244 Terminal ..................................................................................................... 3
22 ..... Connector Assembly (CPS118 Twist Locks) .................................................. 1
22 580019243 Connector Body (10-Way) .......................................................................... 1
22 520052846 Terminal ..................................................................................................... 1
22 580019244 Terminal ..................................................................................................... 2
23 580064286 Label (Twist Lock) .......................................................................................... 1
24 ..... Connector Assembly (CPS80 Horn Switch, Armrest) .................................... 1
24 580019243 Connector Body (10-Way) .......................................................................... 1
24 520052846 Terminal ..................................................................................................... 2
25 580064290 Label (Horn Switch) ........................................................................................ 1
26 580064885 Label (Aux 3) .................................................................................................. 1
27 ..... Connector Assembly (CPS138 Aux 3) ........................................................... 1
27 580019243 Connector Body (10-Way) .......................................................................... 1
27 520052846 Terminal ..................................................................................................... 2
27 580019244 Terminal ..................................................................................................... 1
28 580064884 Label (Aux 2) .................................................................................................. 1
29 ..... Connector Assembly (CPS137 Aux 2) ........................................................... 1
29 580019243 Connector Body (10-Way) .......................................................................... 1
29 520052846 Terminal ..................................................................................................... 2
29 580019244 Terminal ..................................................................................................... 1
30 ..... Connector Assembly (CRP02 Ops Switch) .................................................... 1
30 580022893 Connector (2 Pin) ....................................................................................... 1
30 505968540 Connector (Secondary Lock) ..................................................................... 1
30 505968514 Terminal (Pin) ............................................................................................. 2
31 ..... Connector Assembly (TS103 Armrest Ground) .............................................. 1
31 580022888 Ring ............................................................................................................ 1
32 ..... Connector Assembly (CRP144 Suspension Seat Cap) ................................. 1
32 505968566 Plug ............................................................................................................ 2
32 505968540 Connector (Secondary Lock) ..................................................................... 1
32 580022893 Connector (2 Pin) ....................................................................................... 1
33 ..... Connector Assembly (CPS144 Suspension Seat) ......................................... 1
33 505968568 Terminal (Socket) ....................................................................................... 2
33 580021088 Connector ................................................................................................... 1
33 580021087 Connector (2 Way) ..................................................................................... 1

4-26 ©2015 Yale Materials Handling Corporation E877

 12-10 P22838

WIRE HARNESS (FIGURE 4-15)

BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

580025493 Wire Harness (Backup Alarm) ............................................................................ 1
1 580021087 Connector (2 Way) ......................................................................................... 1
2 580021088 Connector ....................................................................................................... 1
3 505968568 Terminal (Socket) ........................................................................................... 2
4 580022893 Connector (2 Pin) ........................................................................................... 1
5 505968540 Connector (Secondary Lock) .......................................................................... 1
6 505968514 Terminal (Pin) ................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 4-27

P22842 12-10

WIRE HARNESS (FIGURE 4-16)

CAB LIGHTS

4-28 ©2015 Yale Materials Handling Corporation E877

 12-10 P22842

WIRE HARNESS
CAB LIGHTS

ITEM PART NO. DESCRIPTION QTY

580097224 Wire Harness (Cab Lights) ................................................................................. 1
1 ..... Connector Assembly (CPS65 Cab Lights, LH) ............................................... 1
1 580027206 Connector ................................................................................................... 1
1 580027207 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 5
1 505968566 Plug ............................................................................................................ 3
2 ..... Connector Assembly (CPS45 Inner Flood Light, LH) ..................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 2
2 580021088 Connector ................................................................................................... 1
2 580021087 Connector (2 Way) ..................................................................................... 1
3 ..... Connector Assembly (CPS44 Outer Flood Light, LH) .................................... 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580021088 Connector ................................................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (TS65 Strobe Light) ...................................................... 1
4 580022875 Terminal ..................................................................................................... 1
4 580022876 Cover (Socket Terminal) ............................................................................ 1
5 ..... Connector Assembly (TS97 Strobe Light) ...................................................... 1
5 580025353 Terminal ..................................................................................................... 1
5 580025319 Cover .......................................................................................................... 1
6 ..... Connector Assembly (CPS43 Rear Drive Lights, LH) .................................... 1
6 505968568 Terminal (Socket) ....................................................................................... 2
6 580021088 Connector ................................................................................................... 1
6 580021087 Connector (2 Way) ..................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 4-29

P22843 12-10

WIRE HARNESS (FIGURE 4-17)

CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

580097222 Wire Harness (Closed Cab) ................................................................................ 1
1 ..... Connector Assembly (CPS63 Closed Cab, Side Console) ............................ 1
1 580019264 Connector ................................................................................................... 1
1 580019265 Retainer ...................................................................................................... 1
1 580019266 Terminal (Pin) ............................................................................................. 4
1 580019282 Terminal ..................................................................................................... 1
1 580019268 Terminal (Pin) ............................................................................................. 9
1 580019269 Seal ............................................................................................................ 9
1 580019267 Seal ............................................................................................................ 4
2 ..... Connector Assembly (CRP117 Air Conditioner, Side Console) ..................... 1
2 580071962 Housing ...................................................................................................... 1
2 505972507 Connector ................................................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 6
2 520038819 Terminal (Pin) ............................................................................................. 1
2 580038290 Terminal ..................................................................................................... 1
3 ..... Connector Assembly (TS98 Ventilation Fan) ................................................. 1
3 580019270 Terminal ..................................................................................................... 1
3 580019271 Housing ...................................................................................................... 1
4 ..... Connector Assembly (TS44 Interior Light, RH) .............................................. 1
4 580019270 Terminal ..................................................................................................... 1
4 580019271 Housing ...................................................................................................... 1
5 ..... Connector Assembly (TS43 Interior Light, RH) .............................................. 1
5 580019270 Terminal ..................................................................................................... 1
5 580019271 Housing ...................................................................................................... 1
6 ..... Connector Assembly (CRP10 Condensor Unit) ............................................. 1
6 580038290 Terminal ..................................................................................................... 1

4-30 ©2015 Yale Materials Handling Corporation E877

 12-10 P22843

ITEM PART NO. DESCRIPTION QTY

6 520038819 Terminal (Pin) ............................................................................................. 1
6 505968514 Terminal (Pin) ............................................................................................. 6
6 580064277 Gasket ........................................................................................................ 1
6 505972507 Connector ................................................................................................... 1
6 580064278 Housing ...................................................................................................... 1
7 ..... Connector Assembly (CRP64 Cab Lights, RH) .............................................. 1
7 520038819 Terminal (Pin) ............................................................................................. 1
7 505968566 Plug ............................................................................................................ 3
7 505968514 Terminal (Pin) ............................................................................................. 4
7 580064277 Gasket ........................................................................................................ 1
7 505972507 Connector ................................................................................................... 1
7 580064278 Housing ...................................................................................................... 1
8 ..... Connector Assembly (CPS75 Roof Wiper) .................................................... 1
8 580020943 Connector (4-Way) ..................................................................................... 1
8 580020944 Connector ................................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 4
9 ..... Connector Assembly (CRP65 Cab Lights, LH) .............................................. 1
9 580064278 Housing ...................................................................................................... 1
9 505972507 Connector ................................................................................................... 1
9 580064277 Gasket ........................................................................................................ 1
9 505968514 Terminal (Pin) ............................................................................................. 4
9 505968566 Plug ............................................................................................................ 3
9 520038819 Terminal (Pin) ............................................................................................. 1
10 ..... Connector Assembly (TS46 Interior Lights, LH) ............................................. 1
10 580019271 Housing ...................................................................................................... 1
10 580019270 Terminal ..................................................................................................... 1
11 ..... Connector Assembly (TS45 Interior Lights, LH) ............................................. 1
11 580019271 Housing ...................................................................................................... 1
11 580019270 Terminal ..................................................................................................... 1
12 ..... Connector Assembly (CPS110 Radio Power) ................................................ 1
12 580019281 Housing (Socket) ........................................................................................ 1
12 580019351 Terminal ..................................................................................................... 3
13 ..... Connector Assembly (CPS111 Radio Sound) ................................................ 1
13 580019280 Housing (Socket) ........................................................................................ 1
13 580019282 Terminal ..................................................................................................... 4
14 ..... Connector Assembly (TS93 Speaker, LH) ..................................................... 1
14 580019271 Housing ...................................................................................................... 1
14 580019270 Terminal ..................................................................................................... 1
15 ..... Connector Assembly (TS94 Speaker, LH) ..................................................... 1
15 580019125 Heat Shrink ................................................................................................ 1
15 580019272 Terminal ..................................................................................................... 1
16 ..... Connector Assembly (TS91 Speaker, RH) ..................................................... 1
16 580019271 Housing ...................................................................................................... 1
16 580019270 Terminal ..................................................................................................... 1
17 ..... Connector Assembly (TS92 Speaker, RH) ..................................................... 1
17 580019272 Terminal ..................................................................................................... 1
17 580019125 Heat Shrink ................................................................................................ 1
18 ..... Connector Assembly (TS90 Radio Coms) ..................................................... 1
18 580019271 Housing ...................................................................................................... 1
18 580019270 Terminal ..................................................................................................... 1
19 ..... Connector Assembly (TS89 Radio Coms) ..................................................... 1
19 580019270 Terminal ..................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 4-31

P22843 12-10

ITEM PART NO. DESCRIPTION QTY

19 580019271 Housing ...................................................................................................... 1

4-32 ©2015 Yale Materials Handling Corporation E877

 12-10 P22844

WIRE HARNESS (FIGURE 4-18)

OPEN CAB

ITEM PART NO. DESCRIPTION QTY

580097223 Wire Harness (Open Cab) .................................................................................. 1
1 ..... Connector Assembly (CPS63 Closed Cab, Side Console) ............................ 1
1 580019264 Connector ................................................................................................... 1
1 580019265 Retainer ...................................................................................................... 1
1 580019266 Terminal (Pin) ............................................................................................. 4
1 580019268 Terminal (Pin) ............................................................................................. 2
1 580019283 Seal (Blanking) ........................................................................................... 8
1 580019267 Seal ............................................................................................................ 4
1 580019269 Seal ............................................................................................................ 2
2 ..... Connector Assembly (CRP64 Cab Lights, RH) .............................................. 1
2 520038819 Terminal (Pin) ............................................................................................. 1
2 505968566 Plug ............................................................................................................ 3
2 520038819 Terminal (Pin) ............................................................................................. 4
2 580064277 Gasket ........................................................................................................ 1
2 505972507 Connector ................................................................................................... 1
2 580064278 Housing ...................................................................................................... 1
3 ..... Connector Assembly (CRP65 Cab Lights, LH) .............................................. 1
3 580064278 Housing ...................................................................................................... 1
3 505972507 Connector ................................................................................................... 1
3 580064277 Gasket ........................................................................................................ 1
3 505968514 Terminal (Pin) ............................................................................................. 4
3 505968566 Plug ............................................................................................................ 3
3 520038819 Terminal (Pin) ............................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 4-33

P22845 12-10

WIRE HARNESS (FIGURE 4-19)

REAR WIPER EXTENSION — CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

580097229 Wire Harness (Rear Wiper Extension) ................................................................ 1
1 580064296 Label (Rear Wash/Wipe Switch) .................................................................... 1
2 ..... Connector Assembly (CRP74 Rear Wiper, Side Console) ............................. 1
2 580020942 Connector (4 Way) ..................................................................................... 1
2 518806635 Connector ................................................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (CPS92 Rear Wiper) .................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 4
3 580020944 Connector ................................................................................................... 1
3 580020943 Connector (4-Way) ..................................................................................... 1

4-34 ©2015 Yale Materials Handling Corporation E877

 12-10 P22846

WIRE HARNESS (FIGURE 4-20)

SIDE AND INDICATOR LIGHTS

ITEM PART NO. DESCRIPTION QTY

582001318 Wire Harness (Side And Indicator Lights) ........................................................... 1
1 ..... Connector Assembly (CRP49/CRP67 Rear/Tail Lights) ................................ 1
1 580022894 Connector ................................................................................................... 1
1 520038872 Connector ................................................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 3
2 580019136 Crimp Ferrule (LH/RH Indicator/Side Lights) .................................................. 2
3 ..... Connector Assembly (TS60/TS59 LH/RH Side/Indicator Ground) ................. 1
3 580022879 E-Ring ........................................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 4-35

P22847 12-10

WIRE HARNESS (FIGURE 4-21)

STEER COLUMN

ITEM PART NO. DESCRIPTION QTY

580097221 Wire Harness (Steer Column) ............................................................................. 1
1 ..... Connector Assembly (CRP30 Steer Column, Underfloor) ............................. 1
1 580019264 Connector ................................................................................................... 1
1 580019265 Retainer ...................................................................................................... 1
1 580019268 Terminal (Pin) ............................................................................................. 14
1 580019269 Seal ............................................................................................................ 14
2 ..... Connector Assembly (CPS29 Shift Lever) ..................................................... 1
2 580027206 Connector ................................................................................................... 1
2 580027207 Connector ................................................................................................... 1
2 580062388 Terminal ..................................................................................................... 8
3 ..... Connector Assembly (CPS83 Horn Button) ................................................... 1
3 580019245 Connector (2 Socket) ................................................................................. 1
3 580019246 Connector (Secondary Lock) ..................................................................... 1
3 580039513 Terminal ..................................................................................................... 1
3 580019119 Plug ............................................................................................................ 1
4 ..... Connector Assembly (TS66 Indicator Switch, Left) ........................................ 1
4 580019136 Crimp Ferrule ............................................................................................. 1
5 ..... Connector Assembly (TS64 Indicator Switch) ................................................ 1
5 580019136 Crimp Ferrule ............................................................................................. 1
6 ..... Connector Assembly (TS67 Indicator Switch, Right) ..................................... 1
6 580019136 Crimp Ferrule ............................................................................................. 1
7 ..... Connector Assembly (TS80 Master Warning) ................................................ 1
7 580019136 Crimp Ferrule ............................................................................................. 1
8 ..... Connector Assembly (TS81 Master Warning) ................................................ 1
8 580019136 Crimp Ferrule ............................................................................................. 1

4-36 ©2015 Yale Materials Handling Corporation E877

 12-10 P22848

WIRE HARNESS (FIGURE 4-22)

WASH PUMPS — CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

580097228 Wire Harness (Wash Pumps) ............................................................................. 1
1 ..... Connector Assembly (CRP28 Wash Pumps, Side Console) ......................... 1
1 505968514 Terminal (Pin) ............................................................................................. 4
1 518806635 Connector ................................................................................................... 1
1 580020942 Connector (4 Way) ..................................................................................... 1
2 ..... Connector Assembly (CPS20 Front Washer) ................................................. 1
2 580019137 Housing (Socket) ........................................................................................ 1
2 580019138 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (CPS95 Rear Washer) ................................................. 1
3 580019137 Housing (Socket) ........................................................................................ 1
3 580019138 Terminal ..................................................................................................... 2
4 ..... Connector Assembly (CPS38 Roof Washer) ................................................. 1
4 580019137 Housing (Socket) ........................................................................................ 1
4 580019138 Terminal ..................................................................................................... 2

E877 ©2015 Yale Materials Handling Corporation 4-37

P22851 12-10

WIRE HARNESS AND SWITCH ASSEMBLY (FIGURE 4-23)

FOOT DIRECTIONAL CONTROL PEDAL

4-38 ©2015 Yale Materials Handling Corporation E877

 12-10 P22851

WIRE HARNESS AND SWITCH ASSEMBLY

FOOT DIRECTIONAL CONTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

580003827 Switch Assembly ................................................................................................. 1
1 580005848 Switch ............................................................................................................. 2
2 580005849 Jumper ........................................................................................................... 1
3 580005850 Jumper ........................................................................................................... 1
4 580041270 Wire Harness Assembly ................................................................................. 1
5 520038865 Terminal ..................................................................................................... 3
6 520038850 Connector ................................................................................................... 1
7 520038872 Connector ................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 4-39

P22854 12-10

WIRE HARNESS (FIGURE 4-24)

CAB TILT

ITEM PART NO. DESCRIPTION QTY

582002908 Wire Harness (Cab Tilt) ...................................................................................... 1
1 ..... Connector Assembly (CPS121 Cab Tilt Pump) .............................................. 1
1 580043467 Connector ................................................................................................... 1
1 580043915 Connector ................................................................................................... 1
1 580022865 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (CPS122 Cab Tilt Switch) ............................................ 1
2 520045064 Connector Body ......................................................................................... 1
2 580019117 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (CRP123 Diode Cab Tilt Pump) ................................... 1
3 580069999 Diode (1-Way) ............................................................................................ 1
4 ..... Connector Assembly (CPS123 Diode Cab Tilt Pump) ................................... 1
4 580023590 Seal (Rubber) ............................................................................................. 2
4 580069998 Seal (Dummy) ............................................................................................ 2
4 580023589 Terminal ..................................................................................................... 2
4 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
5 580064327 Label (Cab Tilt Switch) ................................................................................... 1
6 ..... Connector Assembly (CRP12 Cab Tilt Frame) .............................................. 1
6 580022893 Connector (2 Pin) ....................................................................................... 1
6 505968540 Connector (Secondary Lock) ..................................................................... 1
6 505968514 Terminal (Pin) ............................................................................................. 2

4-40 ©2015 Yale Materials Handling Corporation E877

 12-10 P22855

WIRE HARNESS (FIGURE 4-25)

CAB UNDERFLOOR

KEY:
A: Standard Transmission
B: Heavy Duty Transmission
QTY
ITEM PART NO. DESCRIPTION A B
580097220 Wire Harness (Cab Underfloor) .................................................................. 1 ..
582005628 Wire Harness (Cab Underfloor) .................................................................. .. 1
1 ..... Connector Assembly (CRP33 Underfloor, Side Console) ..................... 1 1
1 580019313 Housing ............................................................................................. 1 1
1 580019331 Locknut .............................................................................................. 1 1
1 505968514 Terminal (Pin) .................................................................................... 22 24
1 505968566 Plug ................................................................................................... 8 6
1 580038290 Terminal ............................................................................................ 1 1
1 580019332 Washer (Spring) ................................................................................ 1 1
2 ..... Connector Assembly (CPS31 Foot Directional Control Pedal) .............. 1 1
2 505968568 Terminal (Socket) .............................................................................. 3 3
2 580019140 Connector (Secondary Lock) ............................................................. 1 1
2 580019139 Connector (3-Way) ............................................................................ 1 1
3 ..... Connector Assembly (CRP31 Foot Directional Control Pedal Cap) ...... 1 1
3 582015524 Cap .................................................................................................... 1 1
3 505968566 Plug ................................................................................................... .. 3
4 ..... Connector Assembly (CPS78 Front Wiper) ........................................... 1 1
4 505968568 Terminal (Socket) .............................................................................. 4 4
4 580020944 Connector .......................................................................................... 1 1
4 580020943 Connector (4-Way) ............................................................................ 1 1
5 ..... Connector Assembly (CPS82 Diode Horn) ............................................ 1 1

E877 ©2015 Yale Materials Handling Corporation 4-41

P22855 12-10

KEY:
A: Standard Transmission
B: Heavy Duty Transmission
QTY
ITEM PART NO. DESCRIPTION A B
5 580023590 Seal (Rubber) .................................................................................... 2 2
5 580069998 Seal (Dummy) ................................................................................... 2 2
5 580019295 Terminal (Socket) .............................................................................. 2 2
5 580069997 Housing (Sealed) (4-Way) ................................................................. 1 1
6 ..... Connector Assembly (CRP82 Diode Horn Cap) .................................... 1 1
6 580069999 Diode (1-Way) ................................................................................... 1 1
7 ..... Connector Assembly (TS69 Horn) ......................................................... 1 1
7 580019290 Cover ................................................................................................. 1 1
7 580019270 Terminal ............................................................................................ 1 1
8 ..... Connector Assembly (TS68 Horn) ......................................................... 1 1
8 580019290 Cover ................................................................................................. 1 1
8 580019270 Terminal ............................................................................................ 1 1
9 ..... Connector Assembly (CPS32 Inching Pedal) ........................................ 1 1
9 580019139 Connector (3-Way) ............................................................................ 1 ..
9 580019140 Connector (Secondary Lock) ............................................................. 1 ..
9 505968568 Terminal (Socket) .............................................................................. 3 4
9 580020944 Connector .......................................................................................... .. 1
9 580020943 Connector (4-Way) ............................................................................ .. 1
10 ..... Connector Assembly (TS35 Inching Switch) ......................................... 1 1
10 580019270 Terminal ............................................................................................ 1 1
10 580019290 Cover ................................................................................................. 1 1
11 580036965 Label ...................................................................................................... 2 2
12 ..... Connector Assembly (TS34 Inching Switch) ......................................... 1 1
12 580019270 Terminal ............................................................................................ 1 1
12 580019290 Cover ................................................................................................. 1 1
13 ..... Connector Assembly (CPS30 Underfloor, Steer Column) ..................... 1 1
13 580019269 Seal ................................................................................................... 14 14
13 580019295 Terminal (Socket) .............................................................................. 14 14
13 580019294 Retainer (Socket) .............................................................................. 1 1
13 580019293 Connector (14-Way) .......................................................................... 1 1
14 ..... Connector Assembly (CRP78 Front Wiper) ........................................... 1 1
14 582015777 Cap .................................................................................................... 1 1

4-42 ©2015 Yale Materials Handling Corporation E877

 12-10 P22855

NOTES

E877 ©2015 Yale Materials Handling Corporation 4-43

P22866 02-11

RELAYS AND FUSES (FIGURE 4-26)

4-44 ©2015 Yale Materials Handling Corporation E877

 02-11 P22866

RELAYS AND FUSES

ITEM PART NO. DESCRIPTION QTY
582002746 Wire Harness (Cab Side Console, Standard Transmission) (Standard
Transmission) ..................................................................................................... 1
582005630 Wire Harness (Cab Side Console, Heavy Duty Transmission) (Heavy Duty
Transmission) ..................................................................................................... 1
1 580019347 Clip , Micro Relay Base (Passive Side-Mounting) .......................................... 2
2 580019346 Clip , Side-Mounting ....................................................................................... 2
3 ..... Relays (Main Lights and Flood Lights) ........................................................... 1
3 580019329 Relay (Base) .............................................................................................. 1
3 580021065 Relay (24 Volt) ........................................................................................... 2
3 580021095 Connector (1-Way) ..................................................................................... 4
3 580081753 Terminal (Socket) ....................................................................................... 4
4 ..... Relays (Neutral and Start Inhibit) ................................................................... 1
4 580019329 Relay (Base) .............................................................................................. 1
4 580021065 Relay (24 Volt) ........................................................................................... 2
4 580021062 Connector (1-Way) ..................................................................................... 4
4 580081753 Terminal (Socket) ....................................................................................... 4
5 ..... Relays (Hydraulic Controller and Reverse) .................................................... 1
5 580019329 Relay (Base) .............................................................................................. 1
5 580021065 Relay (24 Volt) ........................................................................................... 2
5 580021062 Connector (1-Way) ..................................................................................... 2
5 580021095 Connector (1-Way) ..................................................................................... 2
5 580081753 Terminal (Socket) ....................................................................................... 4
6 ..... Relays (Main Power) ...................................................................................... 1
6 580019330 Single Mini Relay Base .............................................................................. 1
6 582011874 Relay .......................................................................................................... 1
6 580021062 Connector (1-Way) ..................................................................................... 2
6 582011876 Terminal ..................................................................................................... 2
7 ..... Relays (AC 3 and Ignition) ............................................................................. 1
7 580019329 Relay (Base) .............................................................................................. 1
7 580021065 Relay (24 Volt) ........................................................................................... 2
7 580006441 Terminal ..................................................................................................... 5
7 580081753 Terminal (Socket) ....................................................................................... 4
8 ..... Relays (AC 2 and AC 1) ................................................................................. 1
8 580019329 Relay (Base) .............................................................................................. 1
8 580021065 Relay (24 Volt) ........................................................................................... 2
8 580006441 Terminal ..................................................................................................... 5
8 580081753 Terminal (Socket) ....................................................................................... 4
9 ..... Relays (Flasher Unit) ...................................................................................... 1
9 580019330 Single Mini Relay Base .............................................................................. 1
9 580021062 Connector (1-Way) ..................................................................................... 3
10 ..... Relays (Twistlocks) ........................................................................................ 1
10 580019329 Relay (Base) .............................................................................................. 1
10 580021065 Relay (24 Volt) ........................................................................................... 1
10 580021062 Connector (1-Way) ..................................................................................... 2
10 580081753 Terminal (Socket) ....................................................................................... 2
11 ..... Relays (12V and Override) ............................................................................. 1
11 580019329 Relay (Base) .............................................................................................. 1
11 580021065 Relay (24 Volt) ........................................................................................... 2
11 580021062 Connector (1-Way) ..................................................................................... 4
11 580081753 Terminal (Socket) ....................................................................................... 4
12 ..... Relays (Horn and Seat Switch) ...................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 4-45

P22866 02-11

RELAYS AND FUSES

ITEM PART NO. DESCRIPTION QTY
12 580019329 Relay (Base) .............................................................................................. 1
12 580021065 Relay (24 Volt) ........................................................................................... 2
12 580006441 Terminal ..................................................................................................... 1
12 580021062 Connector (1-Way) ..................................................................................... 3
12 580081753 Terminal (Socket) ....................................................................................... 4
13 ..... Fuses (CPS37 Fuses 1-10) ............................................................................ 1
14 505972555 Fuse (10 Amp) ........................................................................................... 1
15 505972528 Fuse (5 Amp) ............................................................................................. 1
16 505972587 Fuse (30 Amp) ........................................................................................... 1
17 900010277 Fuse (7.5 Amp) .......................................................................................... 1
18 900010277 Fuse (7.5 Amp) .......................................................................................... 1
19 505972587 Fuse (30 Amp) ........................................................................................... 1
20 580005693 Fuse (15 Amp) ........................................................................................... 1
21 505972528 Fuse (5 Amp) ............................................................................................. 1
22 505972555 Fuse (10 Amp) ........................................................................................... 1
23 505972528 Fuse (5 Amp) ............................................................................................. 1
24 ..... Fuses (CPS50 Fuses 11-20) .......................................................................... 1
25 505972587 Fuse (30 Amp) ........................................................................................... 1
26 505972528 Fuse (5 Amp) ............................................................................................. 1
27 505972555 Fuse (10 Amp) ........................................................................................... 1
28 505972555 Fuse (10 Amp) ........................................................................................... 1
29 505972528 Fuse (5 Amp) ............................................................................................. 1
30 580005693 Fuse (15 Amp) ........................................................................................... 1
31 505972555 Fuse (10 Amp) ........................................................................................... 1
32 505972555 Fuse (10 Amp) ........................................................................................... 1
33 505972555 Fuse (10 Amp) ........................................................................................... 1
34 505972555 Fuse (10 Amp) ........................................................................................... 1
35 ..... Fuses (CPS109 Fuses 31-40) ........................................................................ 1
36 505972555 Fuse (10 Amp) ........................................................................................... 1
37 505972555 Fuse (10 Amp) ........................................................................................... 1
38 505972555 Fuse (10 Amp) ........................................................................................... 1
39 505972555 Fuse (10 Amp) ........................................................................................... 1
40 505972555 Fuse (10 Amp) ........................................................................................... 1
41 505966599 Fuse (3 Amp) ............................................................................................. 1
42 580005693 Fuse (15 Amp) ........................................................................................... 1
43 ..... Fuses (CPS51 Fuses 21-30) .......................................................................... 1
44 505972555 Fuse (10 Amp) ........................................................................................... 1
45 505972555 Fuse (10 Amp) ........................................................................................... 1
46 505972555 Fuse (10 Amp) ........................................................................................... 1
47 505972555 Fuse (10 Amp) ........................................................................................... 1
48 580003455 Fuse (20 Amp) ........................................................................................... 1
49 580005693 Fuse (15 Amp) ........................................................................................... 1
50 580003455 Fuse (20 Amp) ........................................................................................... 1
51 580005693 Fuse (15 Amp) ........................................................................................... 1
52 580005693 Fuse (15 Amp) ........................................................................................... 1

4-46 ©2015 Yale Materials Handling Corporation E877

 02-11 P22866

NOTES

E877 ©2015 Yale Materials Handling Corporation 4-47

P22856 12-10

WIRE HARNESS (FIGURE 4-27)

CAB SIDE CONSOLE, STANDARD TRANSMISSION — PAGE 1 OF 5

4-48 ©2015 Yale Materials Handling Corporation E877

 12-10 P22856

WIRE HARNESS
CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 1 OF 5

ITEM PART NO. DESCRIPTION QTY

582002746 Wire Harness (Cab Side Console, Standard Transmission) ............................... 1
1 ..... Connector Assembly (CPS21 Transmission J1) ............................................ 1
1 580063573 Connector ................................................................................................... 1
1 520045873 Plug ............................................................................................................ 7
1 580039158 Terminal ..................................................................................................... 11
2 ..... Connector Assembly (CPS27 Transmission J2) ............................................ 1
2 580063572 Connector ................................................................................................... 1
2 520045873 Plug ............................................................................................................ 3
2 580039158 Terminal ..................................................................................................... 27
3 ..... Connector Assembly (CPS34 Transmission Resistors) ................................. 1
3 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
3 580023589 Terminal ..................................................................................................... 4
3 582011877 Seal ............................................................................................................ 4
4 ..... Insert (CRP34 Transmission Resistors) ......................................................... 1
4 582011875 Resistor ...................................................................................................... 1
5 ..... Connector Assembly (CPS66 End Resistor) .................................................. 1
5 580019139 Connector (3-Way) ..................................................................................... 1
5 505968566 Plug ............................................................................................................ 1
5 580039515 Terminal (Socket) ....................................................................................... 2
5 580039194 Connector ................................................................................................... 1
6 ..... Insert (CRP66 End Resistor) .......................................................................... 1
6 580064891 Connector (Termination) ............................................................................ 1
6 580039193 Connector (Secondary Lock) ..................................................................... 1
7 ..... Relays ............................................................................................................ 1
8 ..... Connector Assembly (CPS17 Diode Main Power) ......................................... 1
8 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
8 580023589 Terminal ..................................................................................................... 4
8 580023590 Seal (Rubber) ............................................................................................. 3
8 582011877 Seal ............................................................................................................ 1
9 ..... Insert (CRP17 Diode Main Power) ................................................................. 1
9 580071114 Diode .......................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 4-49

P22857 12-10

WIRE HARNESS (FIGURE 4-28)

CAB SIDE CONSOLE, STANDARD TRANSMISSION — PAGE 2 OF 5

4-50 ©2015 Yale Materials Handling Corporation E877

 12-10 P22857

WIRE HARNESS
CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 2 OF 5

ITEM PART NO. DESCRIPTION QTY

582002746 Wire Harness (Cab Side Console, Standard Transmission) ............................... 1
1 ..... Connector Assembly (CPS14 Key Switch) ..................................................... 1
1 506395549 Connector Body ......................................................................................... 1
1 580019117 Terminal ..................................................................................................... 4
2 ..... Connector Assembly (CPS46 12V Plug) ........................................................ 1
2 580019249 Connector Body ......................................................................................... 1
2 580019244 Terminal ..................................................................................................... 2
3 580064297 Label (12 Volt) ................................................................................................ 1
4 ..... Connector Assembly (CPS116 HVAC Unit) ................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 4
4 580020944 Connector ................................................................................................... 1
4 580020943 Connector (4-Way) ..................................................................................... 1
5 ..... Connector Assembly (CPS96 Map Light) ....................................................... 1
5 580019249 Connector Body ......................................................................................... 1
5 580019244 Terminal ..................................................................................................... 2
6 580026819 Clip ................................................................................................................. 3
7 ..... Connector Assembly (CPS74 Side Console Wiper Rear) .............................. 1
7 580020943 Connector (4-Way) ..................................................................................... 1
7 580020944 Connector ................................................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 4
8 580064296 Label (Rear Wash/Wipe Switch) .................................................................... 1
9 ..... Connector Assembly (CRP63 Side Console Closed Cab) ............................. 1
9 580019293 Connector (14-Way) ................................................................................... 1
9 580019294 Retainer (Socket) ....................................................................................... 1
9 580023589 Terminal ..................................................................................................... 9
9 580019283 Seal (Blanking) ........................................................................................... 1
9 580019340 Terminal (Socket) ....................................................................................... 4
9 580019267 Seal ............................................................................................................ 4
9 580019269 Seal ............................................................................................................ 9
10 ..... Connector Assembly (CPS117 Side Console AC) ......................................... 1
10 580027206 Connector ................................................................................................... 1
10 580027207 Connector ................................................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 7
10 580062388 Terminal ..................................................................................................... 1
11 ..... Connector Assembly (CRP81 Side Console Armrest) ................................... 1
11 580019311 Housing ...................................................................................................... 1
11 580019331 Locknut ....................................................................................................... 1
11 580019332 Washer (Spring) ......................................................................................... 1
11 505968514 Terminal (Pin) ............................................................................................. 5
11 580019353 Terminal (Pin) ............................................................................................. 31
11 580019119 Plug ............................................................................................................ 11
12 ..... Connector Assembly (CPS105 Side Console Twistlock Module) .................. 1
12 580022859 Connector (12-Way) ................................................................................... 1
12 580026813 Connector ................................................................................................... 1
12 505968568 Terminal (Socket) ....................................................................................... 10
12 505968566 Plug ............................................................................................................ 2
13 ..... Insert (CRP105 Side Console Twistlock Module) .......................................... 1
13 580026816 Connector ................................................................................................... 1
13 505972589 Secondary Lock ......................................................................................... 1
13 505968566 Plug ............................................................................................................ 12

E877 ©2015 Yale Materials Handling Corporation 4-51

P22857 12-10

WIRE HARNESS
CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 2 OF 5

ITEM PART NO. DESCRIPTION QTY

14 ..... Connector Assembly (CPS71 Wiper Timer) ................................................... 1
14 580019322 Housing (Socket) ........................................................................................ 1
14 580019244 Terminal ..................................................................................................... 6

4-52 ©2015 Yale Materials Handling Corporation E877

 12-10 P22857

NOTES

E877 ©2015 Yale Materials Handling Corporation 4-53

P22858 12-10

WIRE HARNESS (FIGURE 4-29)

CAB SIDE CONSOLE, STANDARD TRANSMISSION — PAGE 3 OF 5

4-54 ©2015 Yale Materials Handling Corporation E877

 12-10 P22858

WIRE HARNESS
CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 3 OF 5

ITEM PART NO. DESCRIPTION QTY

582002746 Wire Harness (Cab Side Console, Standard Transmission) ............................... 1
1 ..... Label ............................................................................................................... 1
2 ..... Connector Assembly (CPS143 Diagnostic Switch) ........................................ 1
2 580019243 Connector Body (10-Way) .......................................................................... 1
2 520052846 Terminal ..................................................................................................... 2
3 580064292 Label (Hazard Light) ....................................................................................... 1
4 ..... Connector Assembly (CPS77 Hazard Switch) ............................................... 1
4 580019321 Switch ......................................................................................................... 1
4 520052846 Terminal ..................................................................................................... 8
5 580064293 Label (Beacon Switch) ................................................................................... 1
6 ..... Connector Assembly (CPS47 Beacon/Strobe Switch) ................................... 1
6 580019243 Connector Body (10-Way) .......................................................................... 1
6 520052846 Terminal ..................................................................................................... 4
7 580025356 Label (Front Worklight Switch) ....................................................................... 1
8 580025357 Label (Rear Worklight Switch) ........................................................................ 1
9 ..... Connector Assembly (CPS48 Flood/RR Drive Lights Switch) ........................ 1
9 580019243 Connector Body (10-Way) .......................................................................... 1
9 520052846 Terminal ..................................................................................................... 4
10 580064294 Label (Roadlight Switch) ................................................................................ 1
11 ..... Connector Assembly (CPS52 Side/Front Lights Switch) ................................ 1
11 580019243 Connector Body (10-Way) .......................................................................... 1
11 520052846 Terminal ..................................................................................................... 4
12 580064295 Label (Mast And Attachment Worklight) ......................................................... 1
13 ..... Connector Assembly (CPS53 Mast/Attachment Lights Switch) ..................... 1
13 580019243 Connector Body (10-Way) .......................................................................... 1
13 520052846 Terminal ..................................................................................................... 2
14 580026819 Clip ................................................................................................................. 2
15 ..... Connector Assembly (CPS28 Side Console/Wash Pumps) ........................... 1
15 580020943 Connector (4-Way) ..................................................................................... 1
15 580020944 Connector ................................................................................................... 1
15 505968568 Terminal (Socket) ....................................................................................... 4
16 ..... Connector Assembly (CPS70 Engine Shutdown Jumper) ............................. 1
16 580020943 Connector (4-Way) ..................................................................................... 1
16 580020944 Connector ................................................................................................... 1
16 505968568 Terminal (Socket) ....................................................................................... 4
17 ..... Insert (CRP70 Engine Shutdown Jumper) ..................................................... 1
17 580020942 Connector (4 Way) ..................................................................................... 1
17 518806635 Connector ................................................................................................... 1
17 505968514 Terminal (Pin) ............................................................................................. 2
17 505968566 Plug ............................................................................................................ 2
18 ..... Connector Assembly (CRP35 Auxiliary Signals) ............................................ 1
18 580019313 Housing ...................................................................................................... 1
18 580019331 Locknut ....................................................................................................... 1
18 580019332 Washer (Spring) ......................................................................................... 1
18 505968514 Terminal (Pin) ............................................................................................. 28
18 505968566 Plug ............................................................................................................ 3
19 ..... Connector Assembly (CRP06 Cab Power) .................................................... 1
19 580019312 Housing ...................................................................................................... 1
19 580019331 Locknut ....................................................................................................... 1
19 580019332 Washer (Spring) ......................................................................................... 1

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P22858 12-10

WIRE HARNESS
CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 3 OF 5

ITEM PART NO. DESCRIPTION QTY

19 505968566 Plug ............................................................................................................ 1
19 580019341 Terminal (Pin) ............................................................................................. 15
20 ..... Connector Assembly (CRP07 Cab Signals) ................................................... 1
20 580019103 Housing (Socket) ........................................................................................ 1
20 580019310 Key (Retainer Pin) ...................................................................................... 1
20 505968514 Terminal (Pin) ............................................................................................. 11
20 505968566 Plug ............................................................................................................ 1
20 580019353 Terminal (Pin) ............................................................................................. 42
20 580019119 Plug ............................................................................................................ 4
20 582011873 Terminal ..................................................................................................... 2
21 ..... Connector Assembly (CPS107 DC/DC Convertor) ........................................ 1
21 580072583 Connector ................................................................................................... 1
21 580040821 Connector ................................................................................................... 1
21 505968566 Plug ............................................................................................................ 1
21 580022865 Terminal (Socket) ....................................................................................... 3
22 ..... Insert (CRP107 DC/DC Convertor) ................................................................ 1
22 580040822 Connector ................................................................................................... 1
22 505968566 Plug ............................................................................................................ 4
23 ..... Connector Assembly (CPS39 Lights Diode) .................................................. 1
23 582011877 Seal ............................................................................................................ 1
23 580023590 Seal (Rubber) ............................................................................................. 3
23 580023589 Terminal ..................................................................................................... 4
23 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
24 ..... Insert (CRP39 Lights Diode) .......................................................................... 1
24 580071114 Diode .......................................................................................................... 1

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 12-10 P22858

NOTES

E877 ©2015 Yale Materials Handling Corporation 4-57

P22859 12-10

WIRE HARNESS (FIGURE 4-30)

CAB SIDE CONSOLE, STANDARD TRANSMISSION — PAGE 4 OF 5

4-58 ©2015 Yale Materials Handling Corporation E877

 12-10 P22859

WIRE HARNESS
CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 4 OF 5

ITEM PART NO. DESCRIPTION QTY

582002746 Wire Harness (Cab Side Console, Standard Transmission) ............................... 1
1 ..... Connector Assembly (CPS08 Hydraulic Controller) ....................................... 1
1 580093946 Connector (50 Way Socket Housing) ......................................................... 1
1 580019119 Plug ............................................................................................................ 1
1 580039514 Terminal ..................................................................................................... 49
2 ..... Connector Assembly (CPS142 Sped Signals) ............................................... 1
2 580019139 Connector (3-Way) ..................................................................................... 1
2 580019140 Connector (Secondary Lock) ..................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 1
2 580039515 Terminal (Socket) ....................................................................................... 2
3 ..... Insert (CRP142 Sped Signals) ....................................................................... 1
3 580022894 Connector ................................................................................................... 1
3 580026812 Clip ............................................................................................................. 1
3 505968566 Plug ............................................................................................................ 3
4 ..... Connector Assembly (CPS163 Calibration Switch) ........................................ 1
4 582006663 Connector Body ......................................................................................... 1
4 580019117 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (CPS162 Service Switch) ............................................. 1
5 582006662 Connector Body ......................................................................................... 1
5 580019117 Terminal ..................................................................................................... 5
6 ..... Connector Assembly (CPS01 Diode Calibration) ........................................... 1
6 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
6 580023589 Terminal ..................................................................................................... 2
6 580069998 Seal (Dummy) ............................................................................................ 2
6 580023590 Seal (Rubber) ............................................................................................. 2
7 ..... Insert (CRP01 Diode Calibration) ................................................................... 1
7 580071114 Diode .......................................................................................................... 1
8 ..... Connector Assembly (CPS33 Side Console Underfloor) ............................... 1
8 580019289 Connector (Socket) .................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 22
8 505968566 Plug ............................................................................................................ 8
8 580062388 Terminal ..................................................................................................... 1
9 580026819 Clip ................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 4-59

P22860 12-10

WIRE HARNESS (FIGURE 4-31)

CAB SIDE CONSOLE, STANDARD TRANSMISSION — PAGE 5 OF 5

4-60 ©2015 Yale Materials Handling Corporation E877

 12-10 P22860

WIRE HARNESS
CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 5 OF 5

ITEM PART NO. DESCRIPTION QTY

582002746 Wire Harness (Cab Side Console, Standard Transmission) ............................... 1
1 ..... Connector Assembly (CRP05 Lights Jumper) ................................................ 1
1 580022894 Connector ................................................................................................... 1
1 520038872 Connector ................................................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (CPS19 Diagnostic Connector) .................................... 1
2 580019139 Connector (3-Way) ..................................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 2
2 505968566 Plug ............................................................................................................ 1
2 580039194 Connector ................................................................................................... 1
3 ..... Insert (CRP19 Diagnostic Connector) ............................................................ 1
3 580022894 Connector ................................................................................................... 1
3 580026812 Clip ............................................................................................................. 1
3 505968566 Plug ............................................................................................................ 3
4 ..... Connector Assembly (CPS94 Instrument Cluster) ......................................... 1
4 580019323 Plug (24-Way) ............................................................................................ 1
4 580019340 Terminal (Socket) ....................................................................................... 13
5 ..... Connector Assembly (CRS01 Park Brake Switch Element) ........................... 1
5 580049527 Cover (Lower) ............................................................................................ 1
5 580052137 Cover (Upper) ............................................................................................ 1
5 580064279 Strap Clamp ............................................................................................... 1
5 580082060 Two Way Switch Element .......................................................................... 1
5 580019136 Crimp Ferrule ............................................................................................. 4
6 ..... Connector Assembly (TS82 Buzzer) .............................................................. 1
6 580076838 Receptacle ................................................................................................. 1
6 580070201 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (TS83 Buzzer) .............................................................. 1
7 580076838 Receptacle ................................................................................................. 1
7 580070201 Terminal ..................................................................................................... 1
8 580021090 Clip ................................................................................................................. 3
9 ..... Connector Assembly (CPS145 Accessory Socket 24V) ................................ 1
9 580021087 Connector (2 Way) ..................................................................................... 1
9 580021088 Connector ................................................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 2
10 ..... Insert (CRP145 Accessory Socket 24V) ........................................................ 1
10 580022893 Connector (2 Pin) ....................................................................................... 1
10 505968566 Plug ............................................................................................................ 2
11 ..... Fuses (CPS37 Fuses 1-10) ............................................................................ 1
11 580019327 10 Way Fuse Box ....................................................................................... 1
11 580001196
580019328 Secondary Lock ......................................................................................... 1
11 580006441 Terminal ..................................................................................................... 4
11 580021062 Connector (1-Way) ..................................................................................... 11
11 580021095 Connector (1-Way) ..................................................................................... 5
12 ..... Fuses (CPS50 Fuses 11-20) .......................................................................... 1
12 580019327 10 Way Fuse Box ....................................................................................... 1
12 580001196
580019328 Secondary Lock ......................................................................................... 1
12 580006441 Terminal ..................................................................................................... 4
12 580021062 Connector (1-Way) ..................................................................................... 10

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WIRE HARNESS
CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 5 OF 5

ITEM PART NO. DESCRIPTION QTY

12 580021095 Connector (1-Way) ..................................................................................... 4
12 580021096 Terminal (2-Way) ....................................................................................... 1
13 ..... Fuses (CPS109 Fuses 31-40) ........................................................................ 1
13 580019327 10 Way Fuse Box ....................................................................................... 1
13 580001196
580019328 Secondary Lock ......................................................................................... 1
13 580006441 Terminal ..................................................................................................... 4
13 580021062 Connector (1-Way) ..................................................................................... 8
13 580021096 Terminal (2-Way) ....................................................................................... 1
14 ..... Fuses (CPS51 Fuses 21-30) .......................................................................... 1
14 580019327 10 Way Fuse Box ....................................................................................... 1
14 580001196
580019328 Secondary Lock ......................................................................................... 1
14 580006441 Terminal ..................................................................................................... 6
14 580021062 Connector (1-Way) ..................................................................................... 6
14 580021095 Connector (1-Way) ..................................................................................... 2
14 580026883 Terminal (3-Way) ....................................................................................... 1
14 582011876 Terminal ..................................................................................................... 1

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NOTES

E877 ©2015 Yale Materials Handling Corporation 4-63

P22861 12-10

WIRE HARNESS (FIGURE 4-32)

CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION — PAGE 1 OF 5

4-64 ©2015 Yale Materials Handling Corporation E877

 12-10 P22861

WIRE HARNESS
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 1 OF 5

ITEM PART NO. DESCRIPTION QTY

582005630 Wire Harness (Cab Side Console, Heavy Duty Transmission) ........................... 1
1 ..... Connector Assembly (CPS143 Transmission Connector) ............................. 1
1 582005618 Connector ................................................................................................... 1
1 582005620 Terminal ..................................................................................................... 42
1 582005622 Terminal ..................................................................................................... 2
1 580027397 Plug ............................................................................................................ 24
1 580023590 Seal (Rubber) ............................................................................................. 42
1 582005619 Cap ............................................................................................................. 2
2 ..... Relays ............................................................................................................ 1
3 ..... Connector Assembly (CPS17 Diode Main Power) ......................................... 1
3 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
3 580023589 Terminal ..................................................................................................... 4
3 580023590 Seal (Rubber) ............................................................................................. 3
3 582011877 Seal ............................................................................................................ 1
4 ..... Insert (CRP17 Diode Main Power) ................................................................. 1
4 580071114 Diode .......................................................................................................... 1

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WIRE HARNESS (FIGURE 4-33)

CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION — PAGE 2 OF 5

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WIRE HARNESS
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 2 OF 5

ITEM PART NO. DESCRIPTION QTY

582005630 Wire Harness (Cab Side Console, Heavy Duty Transmission) ........................... 1
1 ..... Connector Assembly (CPS14 Key Switch) ..................................................... 1
1 506395549 Connector Body ......................................................................................... 1
1 580019117 Terminal ..................................................................................................... 4
2 ..... Connector Assembly (CPS46 12V Plug) ........................................................ 1
2 580019249 Connector Body ......................................................................................... 1
2 580019244 Terminal ..................................................................................................... 2
3 580064297 Label (12 Volt) ................................................................................................ 1
4 ..... Connector Assembly (CPS116 HVAC Unit) ................................................... 1
4 580020943 Connector (4-Way) ..................................................................................... 1
4 580020944 Connector ................................................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 4
5 ..... Connector Assembly (CPS96 Map Light) ....................................................... 1
5 580019249 Connector Body ......................................................................................... 1
5 580019244 Terminal ..................................................................................................... 2
6 580026819 Clip ................................................................................................................. 3
7 ..... Connector Assembly (CPS74 Side Console Wiper Rear) .............................. 1
7 580020943 Connector (4-Way) ..................................................................................... 1
7 580020944 Connector ................................................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 4
8 580064296 Label (Rear Wash/Wipe Switch) .................................................................... 1
9 ..... Connector Assembly (CRP63 Side Console Closed Cab) ............................. 1
9 580019293 Connector (14-Way) ................................................................................... 1
9 580019294 Retainer (Socket) ....................................................................................... 1
9 580023589 Terminal ..................................................................................................... 9
9 580019283 Seal (Blanking) ........................................................................................... 1
9 580019340 Terminal (Socket) ....................................................................................... 4
9 580019267 Seal ............................................................................................................ 4
9 580019269 Seal ............................................................................................................ 9
10 ..... Connector Assembly (CPS117 Side Console AC) ......................................... 1
10 580027206 Connector ................................................................................................... 1
10 580027207 Connector ................................................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 7
10 580062388 Terminal ..................................................................................................... 1
11 ..... Connector Assembly (CRP81 Side Console Armrest) ................................... 1
11 580019311 Housing ...................................................................................................... 1
11 580019331 Locknut ....................................................................................................... 1
11 580019332 Washer (Spring) ......................................................................................... 1
11 505968514 Terminal (Pin) ............................................................................................. 5
11 580019353 Terminal (Pin) ............................................................................................. 31
11 580019119 Plug ............................................................................................................ 11
12 ..... Connector Assembly (CPS105 Side Console Twistlock Module) .................. 1
12 580022859 Connector (12-Way) ................................................................................... 1
12 580026813 Connector ................................................................................................... 1
12 505968568 Terminal (Socket) ....................................................................................... 10
12 505968566 Plug ............................................................................................................ 2
13 ..... Connector Assembly (CRP105 Side Console Twistlock Module) .................. 1
13 580026816 Connector ................................................................................................... 1
13 505968566 Plug ............................................................................................................ 12
14 ..... Connector Assembly (CPS71 Wiper Timer) ................................................... 1

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WIRE HARNESS
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 2 OF 5

ITEM PART NO. DESCRIPTION QTY

14 580019322 Housing (Socket) ........................................................................................ 1
14 580019244 Terminal ..................................................................................................... 6

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NOTES

E877 ©2015 Yale Materials Handling Corporation 4-69

P22863 12-10

WIRE HARNESS (FIGURE 4-34)

CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION — PAGE 3 OF 5

4-70 ©2015 Yale Materials Handling Corporation E877

 12-10 P22863

WIRE HARNESS
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 3 OF 5

ITEM PART NO. DESCRIPTION QTY

582005630 Wire Harness (Cab Side Console, Heavy Duty Transmission) ........................... 1
1 ..... Label ............................................................................................................... 1
2 ..... Connector Assembly (CPS25 Diagnostic Switch) .......................................... 1
2 520052846 Terminal ..................................................................................................... 2
2 580019243 Connector Body (10-Way) .......................................................................... 1
3 580064292 Label (Hazard Light) ....................................................................................... 1
4 ..... Connector Assembly (CPS77 Hazard Switch) ............................................... 1
4 580019321 Switch ......................................................................................................... 1
4 520052846 Terminal ..................................................................................................... 8
5 580064293 Label (Beacon Switch) ................................................................................... 1
6 ..... Connector Assembly (CPS47 Beacon/Strobe Switch) ................................... 1
6 580019243 Connector Body (10-Way) .......................................................................... 1
6 520052846 Terminal ..................................................................................................... 4
7 580025356 Label (Front Worklight Switch) ....................................................................... 1
8 580025357 Label (Rear Worklight Switch) ........................................................................ 1
9 ..... Connector Assembly (CPS48 Flood/RR Drive Lights Switch) ........................ 1
9 580019243 Connector Body (10-Way) .......................................................................... 1
9 520052846 Terminal ..................................................................................................... 4
10 580064294 Label (Roadlight Switch) ................................................................................ 1
11 ..... Connector Assembly (CPS52 Side/Front Lights Switch) ................................ 1
11 580019243 Connector Body (10-Way) .......................................................................... 1
11 520052846 Terminal ..................................................................................................... 4
12 580064295 Label (Mast And Attachment Worklight) ......................................................... 1
13 ..... Connector Assembly (CPS53 Mast/Attachments Lights Switch) ................... 1
13 580019243 Connector Body (10-Way) .......................................................................... 1
13 520052846 Terminal ..................................................................................................... 2
14 580026819 Clip ................................................................................................................. 2
15 ..... Connector Assembly (CPS28 Side Console/Wash Pumps) ........................... 1
15 580020943 Connector (4-Way) ..................................................................................... 1
15 580020944 Connector ................................................................................................... 1
15 505968568 Terminal (Socket) ....................................................................................... 4
16 ..... Connector Assembly (CPS70 Engine Shutdown Jumper) ............................. 1
16 580020943 Connector (4-Way) ..................................................................................... 1
16 580020944 Connector ................................................................................................... 1
16 505968568 Terminal (Socket) ....................................................................................... 4
17 ..... Insert (CRP70 Engine Shutdown Jumper) ..................................................... 1
17 580020942 Connector (4 Way) ..................................................................................... 1
17 505968514 Terminal (Pin) ............................................................................................. 2
17 505968568 Terminal (Socket) ....................................................................................... 2
17 518806635 Connector ................................................................................................... 1
18 ..... Connector Assembly (CRP35 Auxiliary Signals) ............................................ 1
18 580019313 Housing ...................................................................................................... 1
18 580019331 Locknut ....................................................................................................... 1
18 580019332 Washer (Spring) ......................................................................................... 1
18 505968514 Terminal (Pin) ............................................................................................. 30
18 505968566 Plug ............................................................................................................ 1
19 ..... Connector Assembly (CRP06 Cab Power) .................................................... 1
19 580019312 Housing ...................................................................................................... 1
19 580019331 Locknut ....................................................................................................... 1
19 580019332 Washer (Spring) ......................................................................................... 1

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WIRE HARNESS
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 3 OF 5

ITEM PART NO. DESCRIPTION QTY

19 505968566 Plug ............................................................................................................ 1
19 580019341 Terminal (Pin) ............................................................................................. 15
20 ..... Connector Assembly (CRP07 Cab Signals) ................................................... 1
20 580019103 Housing (Socket) ........................................................................................ 1
20 580019310 Key (Retainer Pin) ...................................................................................... 1
20 505968514 Terminal (Pin) ............................................................................................. 10
20 505968566 Plug ............................................................................................................ 2
20 580019353 Terminal (Pin) ............................................................................................. 40
20 580019119 Plug ............................................................................................................ 6
20 582011873 Terminal ..................................................................................................... 2
21 ..... Connector Assembly (CPS107 DC/DC Convertor) ........................................ 1
21 580072583 Connector ................................................................................................... 1
21 580040821 Connector ................................................................................................... 1
21 505968566 Plug ............................................................................................................ 1
21 580022865 Terminal (Socket) ....................................................................................... 3
22 ..... Insert (CRP107 DC/DC Convertor) ................................................................ 1
22 580040822 Connector ................................................................................................... 1
22 505968566 Plug ............................................................................................................ 4
23 ..... Connector Assembly (CPS39 Lights Diode) .................................................. 1
23 582011877 Seal ............................................................................................................ 1
23 580023590 Seal (Rubber) ............................................................................................. 3
23 580023589 Terminal ..................................................................................................... 4
23 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
24 ..... Insert (CRP39 Lights Diode) .......................................................................... 1
24 580071114 Diode .......................................................................................................... 1

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NOTES

E877 ©2015 Yale Materials Handling Corporation 4-73

P22864 12-10

WIRE HARNESS (FIGURE 4-35)

CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION — PAGE 4 OF 5

4-74 ©2015 Yale Materials Handling Corporation E877

 12-10 P22864

WIRE HARNESS
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 4 OF 5

ITEM PART NO. DESCRIPTION QTY

582005630 Wire Harness (Cab Side Console, Heavy Duty Transmission) ........................... 1
1 ..... Connector Assembly (CPS08 Hydraulic Controller) ....................................... 1
1 580093946 Connector (50 Way Socket Housing) ......................................................... 1
1 580039514 Terminal ..................................................................................................... 50
2 ..... Connector Assembly (CPS142 Sped Signals) ............................................... 1
2 580019139 Connector (3-Way) ..................................................................................... 1
2 580019140 Connector (Secondary Lock) ..................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 1
2 580039515 Terminal (Socket) ....................................................................................... 2
3 ..... Insert (CRP142 Sped Signals) ....................................................................... 1
3 580022894 Connector ................................................................................................... 1
3 580026812 Clip ............................................................................................................. 1
3 505968566 Plug ............................................................................................................ 3
4 ..... Connector Assembly (CPS27 Calibration Switch) .......................................... 1
4 582006663 Connector Body ......................................................................................... 1
4 580019117 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (CPS26 Service Switch) ............................................... 1
5 582006663 Connector Body ......................................................................................... 1
5 580019117 Terminal ..................................................................................................... 5
6 ..... Connector Assembly (CPS34 Diode Calibration) ........................................... 1
6 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
6 580023589 Terminal ..................................................................................................... 2
6 580069998 Seal (Dummy) ............................................................................................ 2
6 580023590 Seal (Rubber) ............................................................................................. 2
7 ..... Insert (CRP34 Diode Calibration) ................................................................... 1
7 580071114 Diode .......................................................................................................... 1
8 ..... Connector Assembly (CPS33 Side Console Underfloor) ............................... 1
8 580019289 Connector (Socket) .................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 24
8 505968566 Plug ............................................................................................................ 6
8 580062388 Terminal ..................................................................................................... 1
9 ..... Connector Assembly (CPS21 Transmission Display) .................................... 1
9 582005625 Connector ................................................................................................... 1
9 582005626 Terminal ..................................................................................................... 3
10 580026819 Clip ................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 4-75

P22865 12-10

WIRE HARNESS (FIGURE 4-36)

CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION — PAGE 5 OF 5

4-76 ©2015 Yale Materials Handling Corporation E877

 12-10 P22865

WIRE HARNESS
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 5 OF 5

ITEM PART NO. DESCRIPTION QTY

582005630 Wire Harness (Cab Side Console, Heavy Duty Transmission) ........................... 1
1 ..... Connector Assembly (CRP05 Lights Jumper) ................................................ 1
1 520038872 Connector ................................................................................................... 1
1 580022894 Connector ................................................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (CPS19 Diagnostic Connector) .................................... 1
2 580019139 Connector (3-Way) ..................................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 2
2 505968566 Plug ............................................................................................................ 1
2 580039194 Connector ................................................................................................... 1
3 ..... Insert (CRP19 Diagnostic Connector) ............................................................ 1
3 580022894 Connector ................................................................................................... 1
3 580026812 Clip ............................................................................................................. 1
3 505968566 Plug ............................................................................................................ 3
4 ..... Connector Assembly (CPS01 Transmission Diagnostic) ............................... 1
4 582005621 Connector ................................................................................................... 1
4 582011877 Seal ............................................................................................................ 4
5 ..... Connector Assembly (CPS94 Instrument Cluster) ......................................... 1
5 580019323 Plug (24-Way) ............................................................................................ 1
5 580019348 Terminal ..................................................................................................... 18
6 ..... Connector Assembly (CRS01 Park Brake Switch) ......................................... 1
6 580049527 Cover (Lower) ............................................................................................ 1
6 580052137 Cover (Upper) ............................................................................................ 1
6 580064279 Strap Clamp ............................................................................................... 1
6 580082060 Two Way Switch Element .......................................................................... 1
6 580019136 Crimp Ferrule ............................................................................................. 4
7 ..... Connector Assembly (TS82 Buzzer) .............................................................. 1
7 580076838 Receptacle ................................................................................................. 1
7 580070201 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (TS83 Buzzer) .............................................................. 1
8 580076838 Receptacle ................................................................................................. 1
8 580070201 Terminal ..................................................................................................... 1
9 580021090 Clip ................................................................................................................. 3
10 ..... Connector Assembly (CPS145 Accessory Socket 24V) ................................ 1
10 580021087 Connector (2 Way) ..................................................................................... 1
10 580021088 Connector ................................................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 2
11 ..... Insert (CRP145 Accessory Socket 24V) ........................................................ 1
11 580022893 Connector (2 Pin) ....................................................................................... 1
11 505968566 Plug ............................................................................................................ 2
12 ..... Fuses (CPS37 Fuses 1-10) ............................................................................ 1
12 580019327 10 Way Fuse Box ....................................................................................... 1
12 580001196
580019328 Secondary Lock ......................................................................................... 1
12 580006441 Terminal ..................................................................................................... 4
12 580021062 Connector (1-Way) ..................................................................................... 11
12 580021095 Connector (1-Way) ..................................................................................... 5
13 ..... Fuses (CPS50 Fuses 11-20) .......................................................................... 1
13 580019327 10 Way Fuse Box ....................................................................................... 1
13 580001196 Secondary Lock ......................................................................................... 1

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WIRE HARNESS
CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 5 OF 5

ITEM PART NO. DESCRIPTION QTY

580019328
13 580006441 Terminal ..................................................................................................... 4
13 580021062 Connector (1-Way) ..................................................................................... 10
13 580021095 Connector (1-Way) ..................................................................................... 4
13 580021096 Terminal (2-Way) ....................................................................................... 1
14 ..... Fuses (CPS109 Fuses 31-40) ........................................................................ 1
14 580019327 10 Way Fuse Box ....................................................................................... 1
14 580001196
580019328 Secondary Lock ......................................................................................... 1
14 580006441 Terminal ..................................................................................................... 5
14 580021062 Connector (1-Way) ..................................................................................... 6
14 580021096 Terminal (2-Way) ....................................................................................... 1
15 ..... Fuses (CPS51 Fuses 21-30) .......................................................................... 1
15 580019327 10 Way Fuse Box ....................................................................................... 1
15 580001196
580019328 Secondary Lock ......................................................................................... 1
15 580006441 Terminal ..................................................................................................... 6
15 580021062 Connector (1-Way) ..................................................................................... 6
15 580021095 Connector (1-Way) ..................................................................................... 2
15 580026883 Terminal (3-Way) ....................................................................................... 1
15 582011876 Terminal ..................................................................................................... 1

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 12-10 P22839

WIRE HARNESS (FIGURE 4-37)

TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

580034967 Wire Harness (3660 mm) .................................................................................... 1
580034968 Wire Harness (4560 mm) .................................................................................... 1
580034969 Wire Harness (5310 mm) .................................................................................... 1
580034970 Wire Harness (6110 mm) .................................................................................... 1
580034971 Wire Harness (6610 mm) .................................................................................... 1
1 580084531 Cable .............................................................................................................. AR
2 505972554 Terminal ......................................................................................................... 9
3 505972544 Connector ....................................................................................................... 1
4 505972589 Secondary Lock .............................................................................................. 1
5 505968566 Plug ................................................................................................................ 6
6 505064713 Terminal ......................................................................................................... 9
7 505968588 Connector ....................................................................................................... 1
8 505968536 Secondary Lock .............................................................................................. 1
9 150040766 Heat Shrink ..................................................................................................... AR

E877 ©2015 Yale Materials Handling Corporation 4-79

P22867 12-10

WIRE HARNESS (FIGURE 4-38)

BRAKE TEMPERATURE

ITEM PART NO. DESCRIPTION QTY

580095222 Wire Harness (Brake Temperature) .................................................................... 1
1 ..... Connector Assembly (CPS88 Brake Temperature) ....................................... 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580021088 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 1
1 582012283 Boot ............................................................................................................ 1
2 ..... Connector Assembly (CRP128 Frame Brake Temperature) .......................... 1
2 580022893 Connector (2 Pin) ....................................................................................... 1
2 505968540 Connector (Secondary Lock) ..................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 1

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 12-10 P22879

TAIL LIGHT ASSEMBLY (FIGURE 4-39)

ITEM PART NO. DESCRIPTION QTY

1 580081111 Capscrew ............................................................................................................ 6
2 580055631 Washer ............................................................................................................... 6
3 580077254 Rear Light (RH) ................................................................................................... 1
3 580077255 Rear Light (LH) ................................................................................................... 1
3 580077396 Bracket (RH) ................................................................................................... 1
3 580077397 Bracket (LH) ................................................................................................... 1
4 449007043 Screw ............................................................................................................. 2
5 449015112 Locknut ........................................................................................................... 2
6 449021002 Washer ........................................................................................................... 2
7 449007038 Screw ............................................................................................................. 2
8 580003615 Nut .................................................................................................................. 2
9 940004903 Washer ........................................................................................................... 2
10 580075617 Module (Reverse Light) .................................................................................. 1
11 580075616 Module (Stop And Tail Light) .......................................................................... 1
a 582003600 Wire Harness (Tail Lights) (FP22888 [Page 4-90])....................................... 1

FOOTNOTES:
a Not Illustrated

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P22882 12-10

FRONT FENDER LIGHTS (FIGURE 4-40)

ITEM PART NO. DESCRIPTION QTY

1 580083910 Work Light (Halogen) .......................................................................................... 2
1 580075804 Bulb (Halogen) ............................................................................................... 1
2 582003601 Wire Harness (Front Lights, Forklift Truck) (FP22870 [Page 4-88]).................. 1
3 580087944 Plate .................................................................................................................... 2
4 504230225 Grommet ............................................................................................................. 6
5 449015036 Locknut ............................................................................................................... 4
6 449001015 Capscrew ............................................................................................................ 4
7 504071785 Washer ............................................................................................................... 8

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 12-10 P22883

LIGHTS (FIGURE 4-41)

DIRECTIONAL AND MARKER

ITEM PART NO. DESCRIPTION QTY

1 449015112 Locknut ............................................................................................................... 4
2 449021002 Washer ............................................................................................................... 4
3 520042837 Spacer ................................................................................................................ 4
4 449007043 Screw .................................................................................................................. 4
5 580031125 Bulb (Directional) ................................................................................................ 2
6 504060770 Bulb (Marker) ...................................................................................................... 2
7 504060703 Turn Signal Light ................................................................................................. 2
7 504060785 Lens ................................................................................................................ 1
a 582001318 Wire Harness (Side And Indicator Lights) (FP22846 [Page 4-35]).................... 2

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 4-83

P22884 12-10

STROBE LIGHT (FIGURE 4-42)

WITHOUT CONDENSER

ITEM PART NO. DESCRIPTION QTY

1 504232297 Guard (Strobe Light) ........................................................................................... 1
2 580077536 Strobe Light Assembly ........................................................................................ 1
2 580083722 Strobe Light .................................................................................................... 1
2 580083724 Bulb (12 to 80 Volts DC) ............................................................................ 1
2 580083723 Lens (Amber) ............................................................................................. 1
2 952405901 Terminal ......................................................................................................... 1
2 952408904 Sleeve ............................................................................................................ 1
2 952405902 Terminal ......................................................................................................... 1
2 952408901 Sleeve ............................................................................................................ 1
3 580022347 Bracket ................................................................................................................ 1
4 580097224 Wire Harness (Cab Lights) (FP22842 [Page 4-28])........................................... 2
5 449001014 Screw .................................................................................................................. 2
6 449021001 Washer ............................................................................................................... 2
7 449015098 Nut ...................................................................................................................... 2
8 449001137 Capscrew ............................................................................................................ 2
9 449021002 Washer ............................................................................................................... 4
10 449015112 Locknut ............................................................................................................... 2
a 580021326 Wire Harness (Strobe Light Adapter) .................................................................. 1
580025055 Terminal ......................................................................................................... 2

FOOTNOTES:
a Not Illustrated

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STROBE LIGHT (FIGURE 4-43)

WITH CONDENSER

ITEM PART NO. DESCRIPTION QTY

1 504232297 Guard (Strobe Light) ........................................................................................... 1
2 580077536 Strobe Light Assembly ........................................................................................ 1
2 580083722 Strobe Light .................................................................................................... 1
2 580083724 Bulb (12 to 80 Volts DC) ............................................................................ 1
2 580083723 Lens (Amber) ............................................................................................. 1
2 952405901 Terminal ......................................................................................................... 1
2 952408904 Sleeve ............................................................................................................ 1
2 952405902 Terminal ......................................................................................................... 1
2 952408901 Sleeve ............................................................................................................ 1
3 580022347 Bracket ................................................................................................................ 1
4 580097224 Wire Harness (Cab Lights) (FP22842 [Page 4-28])........................................... 1
5 449001072 Capscrew ............................................................................................................ 2
6 449021001 Washer ............................................................................................................... 2
7 580077622 Spacer ................................................................................................................ 2
8 449001137 Capscrew ............................................................................................................ 2
9 449021002 Washer ............................................................................................................... 4
10 449015112 Locknut ............................................................................................................... 2
a 580021326 Wire Harness (Strobe Light Adapter) .................................................................. 1
580025055 Terminal ......................................................................................................... 2

FOOTNOTES:
a Not Illustrated

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REAR WORK LIGHTS (FIGURE 4-44)

KEY:
A: With Condensor
B: Without Condensor
QTY
ITEM PART NO. DESCRIPTION A B
1 580083910 Work Light (Halogen) ................................................................................. 2 2
1 580075804 Bulb (Halogen) ....................................................................................... 1 1
2 580024850 Plate ........................................................................................................... .. 2
3 582003602 Wire Harness (Cab Rear Lights) (FP22873 [Page 4-89])......................... 1 1
4 580083024 Spacer ........................................................................................................ 2 ..
5 580022965 Capscrew ................................................................................................... 2 ..

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WIRE HARNESS (FIGURE 4-45)

MAST WORK LIGHT

ITEM PART NO. DESCRIPTION QTY

582003598 Wire Harness (Mast Work Light) ......................................................................... 1
1 ..... Connector Assembly (CPS146 Mast Lights RH) ............................................ 1
1 505968568 Terminal (Socket) ....................................................................................... 2
1 580021088 Connector ................................................................................................... 1
1 580064295 Label (Mast And Attachment Worklight) ..................................................... 1
1 580021087 Connector (2 Way) ..................................................................................... 1
2 ..... Connector Assembly (CRP124 Mast Lights Frame) ...................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 2
2 505968540 Connector (Secondary Lock) ..................................................................... 1
2 580022893 Connector (2 Pin) ....................................................................................... 1
3 ..... Connector Assembly (CPS147 Mast Lights LH) ............................................ 1
3 505968568 Terminal (Socket) ....................................................................................... 2
3 580021088 Connector ................................................................................................... 1
3 580064295 Label (Mast And Attachment Worklight) ..................................................... 1
3 580021087 Connector (2 Way) ..................................................................................... 1

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WIRE HARNESS (FIGURE 4-46)

FRONT LIGHTS

ITEM PART NO. DESCRIPTION QTY

582003601 Wire Harness (Front Lights, Forklift Truck) ......................................................... 1
1 ..... Connector Assembly (CRP60 LH Front Lights, Frame) ................................. 1
1 580020942 Connector (4 Way) ..................................................................................... 1
1 518806635 Connector ................................................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 4
2 ..... Connector Assembly (CPS56 LH Drive Light) ................................................ 1
2 580021087 Connector (2 Way) ..................................................................................... 1
2 580021088 Connector ................................................................................................... 1
2 580062388 Terminal ..................................................................................................... 2
3 ..... Cap (CRP56 LH Drive Light) .......................................................................... 1
3 580022893 Connector (2 Pin) ....................................................................................... 1
3 505968540 Connector (Secondary Lock) ..................................................................... 1
3 505968566 Plug ............................................................................................................ 2
4 ..... Connector Assembly (CPS49 LH Indicator) ................................................... 1
4 580019139 Connector (3-Way) ..................................................................................... 1
4 580019140 Connector (Secondary Lock) ..................................................................... 1
4 580062388 Terminal ..................................................................................................... 3
5 ..... Cap (CRP49 LH Indicator) ............................................................................. 1
5 505968566 Plug ............................................................................................................ 3
5 520038872 Connector ................................................................................................... 1
5 580022894 Connector ................................................................................................... 1

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WIRE HARNESS (FIGURE 4-47)

CAB REAR LIGHTS

ITEM PART NO. DESCRIPTION QTY

582003602 Wire Harness (Cab Rear Lights) ......................................................................... 1
1 ..... Connector Assembly (CPS65 LH Cab Lights) ................................................ 1
1 505968566 Plug ............................................................................................................ 5
1 505968568 Terminal (Socket) ....................................................................................... 3
1 580027207 Connector ................................................................................................... 1
1 580027206 Connector ................................................................................................... 1
2 ..... Connector Assembly (CPS43 LH Rear Drive Lights) ..................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 2
2 580021088 Connector ................................................................................................... 1
2 580021087 Connector (2 Way) ..................................................................................... 1
3 ..... Connector Assembly (TS97 Strobe Light) ...................................................... 1
3 580025353 Terminal ..................................................................................................... 1
3 952408904 Sleeve ........................................................................................................ 1
4 ..... Connector Assembly (TS65 Strobe Light) ...................................................... 1
4 580022875 Terminal ..................................................................................................... 1
4 580022876 Cover (Socket Terminal) ............................................................................ 1

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WIRE HARNESS (FIGURE 4-48)

TAIL LIGHTS

ITEM PART NO. DESCRIPTION QTY

582003600 Wire Harness (Tail Lights) .................................................................................. 1
1 ..... Connector Assembly (CRP68 RH Rear Lamp-Frame) ................................... 1
1 505968566 Plug ............................................................................................................ 1
1 505968514 Terminal (Pin) ............................................................................................. 5
1 518806641 Connector ................................................................................................... 1
1 580036907 Connector (6-Pin) ....................................................................................... 1
2 ..... Connector Assembly (TS49 RH Rear Lights) ................................................. 1
2 580068602 Receptacle ................................................................................................. 1
2 580076838 Receptacle ................................................................................................. 1
3 ..... Connector Assembly (TS52 RH Rear Lights) ................................................. 1
3 580068602 Receptacle ................................................................................................. 1
3 580076838 Receptacle ................................................................................................. 1
4 ..... Connector Assembly (TS51 RH Rear Lights) ................................................. 1
4 580068602 Receptacle ................................................................................................. 1
4 580076838 Receptacle ................................................................................................. 1
5 ..... Connector Assembly (TS50 RH Rear Lights) ................................................. 1
5 580068602 Receptacle ................................................................................................. 1
5 580076838 Receptacle ................................................................................................. 1
6 ..... Connector Assembly (CPS159 Backup Light) ................................................ 1
6 580022875 Terminal ..................................................................................................... 1
6 580022876 Cover (Socket Terminal) ............................................................................ 1
7 ..... Connector Assembly (CRP156 Backup Light) ............................................... 1
7 580025319 Cover .......................................................................................................... 1
7 580025353 Terminal ..................................................................................................... 1

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WIRE HARNESS (FIGURE 4-49)

MAST LIGHT EXTENSION — 5310MM LIFT HEIGHT AND HIGHER

ITEM PART NO. DESCRIPTION QTY

582003599 Wire Harness (Mast Light Extension) ................................................................. 1
1 ..... Connector Assembly (CRP147) ..................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 2
1 505968540 Connector (Secondary Lock) ..................................................................... 1
1 580022893 Connector (2 Pin) ....................................................................................... 1
2 ..... Connector Assembly (CPS57) ....................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 2
2 580021088 Connector ................................................................................................... 1
2 580021087 Connector (2 Way) ..................................................................................... 1

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WIRE HARNESS (FIGURE 4-50)

FRONT END

ITEM PART NO. DESCRIPTION QTY

582002906 Wire Harness (Front End) ................................................................................... 1
1 ..... Connector Assembly (CRP148A Front End) .................................................. 1
1 580026816 Connector ................................................................................................... 1
1 505972589 Secondary Lock ......................................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 9
1 505968566 Plug ............................................................................................................ 3
2 ..... Connector Assembly (CRP152 Auxiliary 3 Cap) ............................................ 1
2 580020942 Connector (4 Way) ..................................................................................... 1
2 505968566 Plug ............................................................................................................ 4
3 ..... Connector Assembly (CPS152 Auxiliary 3) .................................................... 1
3 580020943 Connector (4-Way) ..................................................................................... 1
3 580020944 Connector ................................................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 3
3 505968566 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CPS151 Auxiliary 2) .................................................... 1
4 580020943 Connector (4-Way) ..................................................................................... 1
4 580020944 Connector ................................................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 3
4 505968566 Plug ............................................................................................................ 1
5 ..... Connector Assembly (CRP151 Auxiliary 2 Cap) ............................................ 1
5 580020942 Connector (4 Way) ..................................................................................... 1
5 505968566 Plug ............................................................................................................ 4
6 ..... Connector Assembly (CPS150 Auxiliary 1) .................................................... 1
6 580020943 Connector (4-Way) ..................................................................................... 1
6 580020944 Connector ................................................................................................... 1
6 505968568 Terminal (Socket) ....................................................................................... 3

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ITEM PART NO. DESCRIPTION QTY

6 505968566 Plug ............................................................................................................ 1
7 ..... Connector Assembly (CPS149 Auxiliary 0) .................................................... 1
7 580020943 Connector (4-Way) ..................................................................................... 1
7 580020944 Connector ................................................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 3
7 505968566 Plug ............................................................................................................ 1

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WIRE HARNESS (CHASSIS) (FIGURE 4-51)

STANDARD TRANSMISSION — PAGE 1 OF 3

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WIRE HARNESS (CHASSIS)

STANDARD TRANSMISSION – PAGE 1 OF 3

ITEM PART NO. DESCRIPTION QTY

580094891 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CRP124 Frame-Mast Lights) ...................................... 1
1 580022893 Connector (2 Pin) ....................................................................................... 1
1 505968566 Plug ............................................................................................................ 2
2 ..... Connector Assembly (CPS124 Frame-Mast Lights) ...................................... 1
2 580021087 Connector (2 Way) ..................................................................................... 1
2 580021088 Connector ................................................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 2
3 580064295 Label (Mast And Attachment Worklight) ......................................................... 1
4 ..... Connector Assembly (CPS141 Frame-Mast EC) ........................................... 1
4 580027206 Connector ................................................................................................... 1
4 580027207 Connector ................................................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 8
5 ..... Connector Assembly (CRP141 Frame-Mast EC) ........................................... 1
5 580071962 Housing ...................................................................................................... 1
5 505968566 Plug ............................................................................................................ 8
6 ..... Connector Assembly (CPS139 Frame-Mast) ................................................. 1
6 580022859 Connector (12-Way) ................................................................................... 1
6 580026813 Connector ................................................................................................... 1
6 505968568 Terminal (Socket) ....................................................................................... 12
7 ..... Connector Assembly (CRP139 Frame-Mast) ................................................. 1
7 580026816 Connector ................................................................................................... 1
7 505968566 Plug ............................................................................................................ 12
8 ..... Connector Assembly (CPS61 Frame-RH Front Lights) .................................. 1
8 580020943 Connector (4-Way) ..................................................................................... 1
8 580020944 Connector ................................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 4
9 ..... Connector Assembly (CRP61 Frame-RH Front Lights) ................................. 1
9 580020942 Connector (4 Way) ..................................................................................... 1
9 505968566 Plug ............................................................................................................ 4
10 ..... Connector Assembly (CPS18 Brake Pressure Switch) .................................. 1
10 580019139 Connector (3-Way) ..................................................................................... 1
10 580019140 Connector (Secondary Lock) ..................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 3
11 ..... Connector Assembly (CPS101 Auxiliary Solenoid) ........................................ 1
11 580020943 Connector (4-Way) ..................................................................................... 1
11 580020944 Connector ................................................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 4
11 582004359 Connector (Back Shell) .............................................................................. 1
12 ..... Connector Assembly (CPS104 Lift Solenoid 2) .............................................. 1
12 580020943 Connector (4-Way) ..................................................................................... 1
12 580020944 Connector ................................................................................................... 1
12 505968568 Terminal (Socket) ....................................................................................... 4
12 582004359 Connector (Back Shell) .............................................................................. 1
13 ..... Connector Assembly (CPS100 Brake Light) .................................................. 1
13 580021087 Connector (2 Way) ..................................................................................... 1
13 580021088 Connector ................................................................................................... 1
13 505968568 Terminal (Socket) ....................................................................................... 2
14 ..... Connector Assembly (CPS99 Accumulator Charge Disable Solenoid) .......... 1
14 580021087 Connector (2 Way) ..................................................................................... 1

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WIRE HARNESS (CHASSIS)

STANDARD TRANSMISSION – PAGE 1 OF 3

ITEM PART NO. DESCRIPTION QTY

14 580021088 Connector ................................................................................................... 1
14 505968568 Terminal (Socket) ....................................................................................... 2
15 ..... Connector Assembly (CPS73 Lowering Solenoid) ......................................... 1
15 580021087 Connector (2 Way) ..................................................................................... 1
15 580021088 Connector ................................................................................................... 1
15 505968568 Terminal (Socket) ....................................................................................... 2
16 ..... Connector Assembly (CRP126 Hoist Pressure) ............................................. 1
16 580022894 Connector ................................................................................................... 1
16 505968566 Plug ............................................................................................................ 3
17 ..... Connector Assembly (CPS126 Hoist Pressure) ............................................. 1
17 580019139 Connector (3-Way) ..................................................................................... 1
17 580019140 Connector (Secondary Lock) ..................................................................... 1
17 580062388 Terminal ..................................................................................................... 3
18 ..... Connector Assembly (CPS129 Park Brake Solenoid Air Brakes) .................. 1
18 580064898 Housing ...................................................................................................... 1
18 580064274 Cap ............................................................................................................. 1
18 580032907 Socket ........................................................................................................ 2
18 580032908 Seal ............................................................................................................ 2
19 ..... Connector Assembly (CPS103 Lift Solenoid 1) .............................................. 1
19 580020943 Connector (4-Way) ..................................................................................... 1
19 580020944 Connector ................................................................................................... 1
19 505968568 Terminal (Socket) ....................................................................................... 4
19 582004359 Connector (Back Shell) .............................................................................. 1
20 ..... Connector Assembly (CPS102 Tilt Solenoid) ................................................. 1
20 580020943 Connector (4-Way) ..................................................................................... 1
20 580020944 Connector ................................................................................................... 1
20 505968568 Terminal (Socket) ....................................................................................... 4
20 582004359 Connector (Back Shell) .............................................................................. 1
21 ..... Connector Assembly (CPS60 Frame-LH Front Lights) .................................. 1
21 580020943 Connector (4-Way) ..................................................................................... 1
21 580020944 Connector ................................................................................................... 1
21 505968568 Terminal (Socket) ....................................................................................... 4
22 ..... Connector Assembly (CRP60 Frame-LH Front Lights) .................................. 1
22 580020942 Connector (4 Way) ..................................................................................... 1
22 505968566 Plug ............................................................................................................ 4
23 ..... Connector Assembly (TS76 Fuel Sender +) ................................................... 1
23 580076838 Receptacle ................................................................................................. 1
23 580070201 Terminal ..................................................................................................... 1
24 ..... Connector Assembly (TS41 Fuel Sender -) ................................................... 1
24 580022879 E-Ring ........................................................................................................ 1
25 ..... Connector Assembly (CPS12 Frame-Cab Tilt) .............................................. 1
25 580021087 Connector (2 Way) ..................................................................................... 1
25 580021088 Connector ................................................................................................... 1
25 505968568 Terminal (Socket) ....................................................................................... 2
26 ..... Connector Assembly (CRP12 Frame-Cab Tilt) .............................................. 1
26 580022893 Connector (2 Pin) ....................................................................................... 1
26 505968566 Plug ............................................................................................................ 2
27 580064327 Label (Cab Tilt Switch) ................................................................................... 1

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NOTES

E877 ©2015 Yale Materials Handling Corporation 4-97

P22891 12-10

WIRE HARNESS (CHASSIS) (FIGURE 4-52)

STANDARD TRANSMISSION — PAGE 2 OF 3

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 12-10 P22891

WIRE HARNESS (CHASSIS)

STANDARD TRANSMISSION – PAGE 2 OF 3

ITEM PART NO. DESCRIPTION QTY

580094891 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (TS40 Ground Point Frame) ......................................... 1
1 580022884 Ring ............................................................................................................ 1
2 ..... Connector Assembly (TS01 Ground Point Frame) ......................................... 1
2 580091620 Ring Terminal ............................................................................................. 1
3 ..... Connector Assembly (TS84 Ground Point Frame) ......................................... 1
3 580022884 Ring ............................................................................................................ 1
4 ..... Connector Assembly (CRP85 Main Filter) ..................................................... 1
4 580022894 Connector ................................................................................................... 1
4 505968566 Plug ............................................................................................................ 3
5 ..... Connector Assembly (CPS85 Main Filter) ...................................................... 1
5 580019139 Connector (3-Way) ..................................................................................... 1
5 580019140 Connector (Secondary Lock) ..................................................................... 1
5 580062388 Terminal ..................................................................................................... 3
6 ..... Connector Assembly (CPS10 Hydraulic Temperature) .................................. 1
6 580021087 Connector (2 Way) ..................................................................................... 1
6 580021088 Connector ................................................................................................... 1
6 505968568 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (TS99 ECH Power Connection) ................................... 1
7 580022888 Ring ............................................................................................................ 1
8 ..... Connector Assembly (CPS35 Auxiliary Signals) ............................................ 1
8 580019289 Connector (Socket) .................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 25
8 505968566 Plug ............................................................................................................ 6
9 ..... Connector Assembly (CPS06 Cab Power) ..................................................... 1
9 580022864 Housing (Socket) ........................................................................................ 1
9 580019119 Plug ............................................................................................................ 1
9 580022865 Terminal (Socket) ....................................................................................... 15
10 ..... Connector Assembly (CPS07 Cab Signals) ................................................... 1
10 580022862 Housing (Socket) ........................................................................................ 1
10 580022863 Retainer (Socket) ....................................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 11
10 505968566 Plug ............................................................................................................ 1
10 580019107 Terminal (Socket) ....................................................................................... 42
10 580019119 Plug ............................................................................................................ 4
10 580039514 Terminal ..................................................................................................... 2
11 ..... Connector Assembly (CPS04 Throttle Pedal) ................................................ 1
11 580019139 Connector (3-Way) ..................................................................................... 1
11 580019140 Connector (Secondary Lock) ..................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 3
12 ..... Connector Assembly (CRP140 Breather Filter) ............................................. 1
12 580022894 Connector ................................................................................................... 1
12 505968566 Plug ............................................................................................................ 3
13 ..... Connector Assembly (CPS140 Breather Filter) .............................................. 1
13 580019139 Connector (3-Way) ..................................................................................... 1
13 580019140 Connector (Secondary Lock) ..................................................................... 1
13 580062388 Terminal ..................................................................................................... 3
14 ..... Connector Assembly (TS27 Transmission Temperature Switch) ................... 1
14 580076838 Receptacle ................................................................................................. 1
14 580070201 Terminal ..................................................................................................... 1

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WIRE HARNESS (CHASSIS)

STANDARD TRANSMISSION – PAGE 2 OF 3

ITEM PART NO. DESCRIPTION QTY

15 ..... Connector Assembly (CPS26 Turbine Speed) ............................................... 1
15 580035031 Connector (2 Way) ..................................................................................... 1
15 580035034 Terminal (Pin) ............................................................................................. 2
15 580040456 Wire Seal (Yellow) ...................................................................................... 2
16 ..... Connector Assembly (CPS131 Heating Unit Air Dryer) ................................. 1
16 580032908 Seal ............................................................................................................ 2
16 580032907 Socket ........................................................................................................ 2
16 580064274 Cap ............................................................................................................. 1
16 580064898 Housing ...................................................................................................... 1
17 ..... Connector Assembly (CRP11 2nd P Sensor) ................................................ 1
17 504288749 Connector ................................................................................................... 1
17 580039158 Terminal ..................................................................................................... 3
18 ..... Connector Assembly (CRP09 Sump Temperature) ....................................... 1
18 580017022 Connector ................................................................................................... 1
18 580017021 Terminal ..................................................................................................... 2
19 ..... Connector Assembly (CPS161 1st/3rd Selector) ........................................... 1
19 580021087 Connector (2 Way) ..................................................................................... 1
19 580021088 Connector ................................................................................................... 1
19 505968568 Terminal (Socket) ....................................................................................... 2
20 ..... Connector Assembly (CPS55 Reverse Selector) ........................................... 1
20 580021087 Connector (2 Way) ..................................................................................... 1
20 580021088 Connector ................................................................................................... 1
20 505968568 Terminal (Socket) ....................................................................................... 2
21 ..... Connector Assembly (CPS24 Drum Speed) .................................................. 1
21 580035031 Connector (2 Way) ..................................................................................... 1
21 580040821 Connector ................................................................................................... 2
22 ..... Connector Assembly (CRP03 1st/3rd P Sensor) ........................................... 1
22 504288749 Connector ................................................................................................... 1
22 580039158 Terminal ..................................................................................................... 3
23 ..... Connector Assembly (CPS160 1st/3rd Prop) ................................................. 1
23 580021087 Connector (2 Way) ..................................................................................... 1
23 580021088 Connector ................................................................................................... 1
23 505968568 Terminal (Socket) ....................................................................................... 2
24 ..... Connector Assembly (CPS130 Forward/Reverse Prop) ................................ 1
24 580021087 Connector (2 Way) ..................................................................................... 1
24 580021088 Connector ................................................................................................... 1
24 505968568 Terminal (Socket) ....................................................................................... 2
25 ..... Connector Assembly (CPS25 Forward Selector) ........................................... 1
25 580021087 Connector (2 Way) ..................................................................................... 1
25 580021088 Connector ................................................................................................... 1
25 505968568 Terminal (Socket) ....................................................................................... 2
26 ..... Connector Assembly (CPS132 2nd Prop) ...................................................... 1
26 580021087 Connector (2 Way) ..................................................................................... 1
26 580021088 Connector ................................................................................................... 1
26 505968568 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (CPS125 Engine Fuel Filter) ........................................ 1
27 580021087 Connector (2 Way) ..................................................................................... 1
27 580021088 Connector ................................................................................................... 1
27 505968568 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (CPS22 Engine Speed) ................................................ 1

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WIRE HARNESS (CHASSIS)

STANDARD TRANSMISSION – PAGE 2 OF 3

ITEM PART NO. DESCRIPTION QTY

28 580035031 Connector (2 Way) ..................................................................................... 1
28 580035034 Terminal (Pin) ............................................................................................. 2
28 580040456 Wire Seal (Yellow) ...................................................................................... 2
29 ..... Connector Assembly (TS12 Grid Heater Relay) ............................................ 1
29 580089177 Ring ............................................................................................................ 1
30 ..... Connector Assembly (TS18 Grid Heater Relay) ............................................ 1
30 580089177 Ring ............................................................................................................ 1
31 ..... Connector Assembly (TS20 Grid Heater Relay) ............................................ 1
31 580022879 E-Ring ........................................................................................................ 1
32 ..... Connector Assembly (TS19 Grid Heater Relay) ............................................ 1
32 580022879 E-Ring ........................................................................................................ 1
33 ..... Connector Assembly (TS36 Fuse Grid Heater 125A) .................................... 1
33 580089177 Ring ............................................................................................................ 1
34 ..... Connector Assembly (TS95 Fuse Grid Heater 125A) .................................... 1
34 580089177 Ring ............................................................................................................ 1
35 ..... Connector Assembly (CPS11 Diode Relays) ................................................. 1
35 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
35 580023589 Terminal ..................................................................................................... 4
35 580023590 Seal (Rubber) ............................................................................................. 4
36 ..... Connector Assembly (CRP11 Diode Relays) ................................................. 1
36 580071114 Diode .......................................................................................................... 1
37 ..... Connector Assembly (CPS23 Output Speed) ................................................ 1
37 580035031 Connector (2 Way) ..................................................................................... 1
37 580035034 Terminal (Pin) ............................................................................................. 2
37 580040456 Wire Seal (Yellow) ...................................................................................... 2

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WIRE HARNESS (CHASSIS) (FIGURE 4-53)

STANDARD TRANSMISSION — PAGE 3 OF 3

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WIRE HARNESS (CHASSIS)

STANDARD TRANSMISSION – PAGE 3 OF 3

ITEM PART NO. DESCRIPTION QTY

580094891 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS97 Air Filter) ......................................................... 1
1 580022866 Connector (2-Way) ..................................................................................... 1
1 580022867 Terminal (Socket) ....................................................................................... 2
1 580017023 Seal ............................................................................................................ 2
2 580021090 Clip ................................................................................................................. 4
3 ..... Connector Assembly (CPS79 Pressure Filter) ............................................... 1
3 580019139 Connector (3-Way) ..................................................................................... 1
3 580019140 Connector (Secondary Lock) ..................................................................... 1
3 580062388 Terminal ..................................................................................................... 3
4 ..... Connector Assembly (CRP79 Pressure Filter) ............................................... 1
4 580022894 Connector ................................................................................................... 1
4 505968566 Plug ............................................................................................................ 3
5 ..... Connector Assembly (CRP08 Fuel Filter-Engine) .......................................... 1
5 580022893 Connector (2 Pin) ....................................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 2
6 ..... Connector Assembly (TS78 Engine Oil Pressure +) ...................................... 1
6 580076838 Receptacle ................................................................................................. 1
6 580070201 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (TS79 Engine Oil Pressure -) ....................................... 1
7 580076838 Receptacle ................................................................................................. 1
7 580070201 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (CPS05 CAN Termination Resistor) ............................. 1
8 580019139 Connector (3-Way) ..................................................................................... 1
8 580039178 Apron .......................................................................................................... 1
8 580039515 Terminal (Socket) ....................................................................................... 2
8 505968566 Plug ............................................................................................................ 1
9 ..... Connector Assembly (CRP05 CAN Termination Resistor) ............................ 1
9 580064891 Connector (Termination) ............................................................................ 1
9 580039193 Connector (Secondary Lock) ..................................................................... 1
10 ..... Connector Assembly (CPS02 Engine ECM Signals) ..................................... 1
10 580072582 Housing ...................................................................................................... 1
10 580019119 Plug ............................................................................................................ 42
10 580039514 Terminal ..................................................................................................... 8
11 ..... Connector Assembly (CPS03 Engine ECM Power) ....................................... 1
11 580072583 Connector ................................................................................................... 1
11 520045069 Terminal ..................................................................................................... 1
11 580019119 Plug ............................................................................................................ 2
11 580022865 Terminal (Socket) ....................................................................................... 2
12 ..... Connector Assembly (TS17 Grid Heater) ....................................................... 1
12 580089176 Ring ............................................................................................................ 1
13 ..... Connector Assembly (CPS93 Coolant Level) ................................................ 1
13 520045074 Plug ............................................................................................................ 1
13 520045069 Terminal ..................................................................................................... 1
13 504288733 Terminal ..................................................................................................... 2
13 505968505 Seal ............................................................................................................ 2
14 ..... Connector Assembly (CRP01 AC-Clutch) ...................................................... 1
14 580082173 Connector ................................................................................................... 1
14 580082174 Terminal ..................................................................................................... 1
14 504288733 Terminal ..................................................................................................... 1

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STANDARD TRANSMISSION – PAGE 3 OF 3

ITEM PART NO. DESCRIPTION QTY

14 505968505 Seal ............................................................................................................ 1
15 ..... Connector Assembly (CPS68 Frame-RH Rear Lamp) ................................... 1
15 580022861 Connector (6 Way Housing) ....................................................................... 1
15 580036992 Connector ................................................................................................... 1
15 505968568 Terminal (Socket) ....................................................................................... 5
15 505968566 Plug ............................................................................................................ 1
16 ..... Cap (Backup Alarm) ....................................................................................... 1
16 580021087 Connector (2 Way) ..................................................................................... 1
16 505968566 Plug ............................................................................................................ 2
17 ..... Connector Assembly (CRP300 Frame-Backup Alarm) .................................. 1
17 580022893 Connector (2 Pin) ....................................................................................... 1
17 505968514 Terminal (Pin) ............................................................................................. 2
18 ..... Connector Assembly (CRP54 Backup Diode) ................................................ 1
18 580069999 Diode (1-Way) ............................................................................................ 1
19 ..... Connector Assembly (CPS54 Backup Diode) ................................................ 1
19 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
19 580023589 Terminal ..................................................................................................... 2
19 580069998 Seal (Dummy) ............................................................................................ 2
19 580023590 Seal (Rubber) ............................................................................................. 2
20 ..... Connector Assembly (CPS69 Frame-LH Rear Lights) ................................... 1
20 580022861 Connector (6 Way Housing) ....................................................................... 1
20 580036992 Connector ................................................................................................... 1
20 505968568 Terminal (Socket) ....................................................................................... 5
20 505968566 Plug ............................................................................................................ 1
21 ..... Connector Assembly (TS06 Alternator B+) .................................................... 1
21 580022873 Boot ............................................................................................................ 1
21 580089177 Ring ............................................................................................................ 1
22 ..... Connector Assembly (TS07 Alternator Ground) ............................................. 1
22 580089176 Ring ............................................................................................................ 1
23 ..... Connector Assembly (TS39 Starter Motor +) ................................................. 1
23 580022884 Ring ............................................................................................................ 1
24 ..... Connector Assembly (TS25 Starter Motor +) ................................................. 1
24 580022884 Ring ............................................................................................................ 1
25 ..... Connector Assembly (TS29 Starter Motor +) ................................................. 1
25 580022884 Ring ............................................................................................................ 1
26 ..... Connector Assembly (TS14 Ground Starter Motor) ....................................... 1
26 580022884 Ring ............................................................................................................ 1
27 ..... Connector Assembly (TS13 Starter Motor Solenoid) ..................................... 1
27 580027399 Ring ............................................................................................................ 1
28 ..... Connector Assembly (TS10 Starter Relay) .................................................... 1
28 580089177 Ring ............................................................................................................ 1
29 ..... Connector Assembly (TS26 Starter Relay) .................................................... 1
29 580089177 Ring ............................................................................................................ 1
30 ..... Connector Assembly (TS11 Starter Relay) .................................................... 1
30 580022879 E-Ring ........................................................................................................ 1
31 ..... Connector Assembly (TS09 Starter Relay) .................................................... 1
31 580022879 E-Ring ........................................................................................................ 1
32 ..... Connector Assembly (TS08 Starter Relay) .................................................... 1
32 580022888 Ring ............................................................................................................ 1
33 ..... Connector Assembly (TS16 Fuse Alternator 100A) ....................................... 1

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STANDARD TRANSMISSION – PAGE 3 OF 3

ITEM PART NO. DESCRIPTION QTY

33 580089177 Ring ............................................................................................................ 1
34 ..... Connector Assembly (TS15 Fuse Alternator 100A) ....................................... 1
34 580089177 Ring ............................................................................................................ 1

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WIRE HARNESS (CHASSIS) (FIGURE 4-54)

HEAVY DUTY TRANSMISSION — PAGE 1 OF 3

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WIRE HARNESS (CHASSIS)

HEAVY DUTY TRANSMISSION – PAGE 1 OF 3

ITEM PART NO. DESCRIPTION QTY

582005629 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CRP124 Frame-Mast Lights) ...................................... 1
1 580022893 Connector (2 Pin) ....................................................................................... 1
1 505968566 Plug ............................................................................................................ 2
2 ..... Connector Assembly (CPS124 Frame-Mast Lights) ...................................... 1
2 580021087 Connector (2 Way) ..................................................................................... 1
2 580021088 Connector ................................................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 2
3 580064295 Label (Mast And Attachment Worklight) ......................................................... 1
4 ..... Connector Assembly (CPS141 Frame-Mast EC) ........................................... 1
4 580027206 Connector ................................................................................................... 1
4 580027207 Connector ................................................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 8
5 ..... Connector Assembly (CRP141 Frame-Mast EC) ........................................... 1
5 580071962 Housing ...................................................................................................... 1
5 505968566 Plug ............................................................................................................ 8
6 ..... Connector Assembly (CPS139 Frame-Mast) ................................................. 1
6 580022859 Connector (12-Way) ................................................................................... 1
6 580026813 Connector ................................................................................................... 1
6 505968568 Terminal (Socket) ....................................................................................... 12
7 ..... Connector Assembly (CRP139 Frame-Mast) ................................................. 1
7 580026816 Connector ................................................................................................... 1
7 505968566 Plug ............................................................................................................ 12
8 ..... Connector Assembly (CPS61 Frame-RH Front Lights) .................................. 1
8 580020943 Connector (4-Way) ..................................................................................... 1
8 580020944 Connector ................................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 4
9 ..... Connector Assembly (CRP61 Frame-RH Front Lights) ................................. 1
9 580020942 Connector (4 Way) ..................................................................................... 1
9 505968566 Plug ............................................................................................................ 4
10 580073619 Label (Brake) .................................................................................................. 2
11 ..... Connector Assembly (CPS127 Frame-Brake Temperature) .......................... 1
11 580021087 Connector (2 Way) ..................................................................................... 1
11 580021088 Connector ................................................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 2
12 ..... Connector Assembly (CPS100 Brake Light) .................................................. 1
12 580021087 Connector (2 Way) ..................................................................................... 1
12 580021088 Connector ................................................................................................... 1
12 505968568 Terminal (Socket) ....................................................................................... 2
13 ..... Connector Assembly (CPS101 Auxiliary Solenoid) ........................................ 1
13 580020943 Connector (4-Way) ..................................................................................... 1
13 580020944 Connector ................................................................................................... 1
13 505968568 Terminal (Socket) ....................................................................................... 4
13 582004359 Connector (Back Shell) .............................................................................. 1
14 ..... Connector Assembly (CPS18 Brake Pressure Switch) .................................. 1
14 580019139 Connector (3-Way) ..................................................................................... 1
14 580019140 Connector (Secondary Lock) ..................................................................... 1
14 505968568 Terminal (Socket) ....................................................................................... 3
15 ..... Connector Assembly (CPS104 Lift Solenoid 2) .............................................. 1
15 580020943 Connector (4-Way) ..................................................................................... 1

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HEAVY DUTY TRANSMISSION – PAGE 1 OF 3

ITEM PART NO. DESCRIPTION QTY

15 580020944 Connector ................................................................................................... 1
15 505968568 Terminal (Socket) ....................................................................................... 4
15 582004359 Connector (Back Shell) .............................................................................. 1
16 ..... Connector Assembly (CPS99 Accumulator Charge Disable Solenoid) .......... 1
16 580021087 Connector (2 Way) ..................................................................................... 1
16 580021088 Connector ................................................................................................... 1
16 505968568 Terminal (Socket) ....................................................................................... 2
17 ..... Connector Assembly (CPS73 Lowering Solenoid) ......................................... 1
17 580021087 Connector (2 Way) ..................................................................................... 1
17 580021088 Connector ................................................................................................... 1
17 505968568 Terminal (Socket) ....................................................................................... 2
18 ..... Connector Assembly (CPS126 Hoist Pressure) ............................................. 1
18 580019139 Connector (3-Way) ..................................................................................... 1
18 580019140 Connector (Secondary Lock) ..................................................................... 1
18 580062388 Terminal ..................................................................................................... 3
19 ..... Connector Assembly (CRP126 Hoist Pressure) ............................................. 1
19 580022894 Connector ................................................................................................... 1
19 505968566 Plug ............................................................................................................ 3
20 ..... Connector Assembly (CPS98 Park Brake Solenoid) ...................................... 1
20 580021087 Connector (2 Way) ..................................................................................... 1
20 580021088 Connector ................................................................................................... 1
20 505968568 Terminal (Socket) ....................................................................................... 2
21 ..... Connector Assembly (CPS60 Frame-LH Front Lights) .................................. 1
21 580020943 Connector (4-Way) ..................................................................................... 1
21 580020944 Connector ................................................................................................... 1
21 505968568 Terminal (Socket) ....................................................................................... 4
22 ..... Connector Assembly (CRP60 Frame-LH Front Lights) .................................. 1
22 580020942 Connector (4 Way) ..................................................................................... 1
22 505968566 Plug ............................................................................................................ 4
23 ..... Connector Assembly (CPS128 Frame-Brake Temperature) .......................... 1
23 580021087 Connector (2 Way) ..................................................................................... 1
23 580021088 Connector ................................................................................................... 1
23 505968568 Terminal (Socket) ....................................................................................... 2
24 ..... Connector Assembly (CRP134 Brake Return Filter) ...................................... 1
24 580022894 Connector ................................................................................................... 1
24 505968566 Plug ............................................................................................................ 3
25 ..... Connector Assembly (CPS103 Lift Solenoid 1) .............................................. 1
25 582004359 Connector (Back Shell) .............................................................................. 1
25 580020943 Connector (4-Way) ..................................................................................... 1
25 580020944 Connector ................................................................................................... 1
25 505968568 Terminal (Socket) ....................................................................................... 4
26 ..... Connector Assembly (CPS102 Tilt Solenoid) ................................................. 1
26 580020943 Connector (4-Way) ..................................................................................... 1
26 580020944 Connector ................................................................................................... 1
26 505968568 Terminal (Socket) ....................................................................................... 4
26 582004359 Connector (Back Shell) .............................................................................. 1
27 ..... Connector Assembly (TS76 Fuel Sender +) ................................................... 1
27 580070201 Terminal ..................................................................................................... 1
27 580076838 Receptacle ................................................................................................. 1
28 ..... Connector Assembly (TS41 Fuel Sender -) ................................................... 1

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WIRE HARNESS (CHASSIS)

HEAVY DUTY TRANSMISSION – PAGE 1 OF 3

ITEM PART NO. DESCRIPTION QTY

28 580022879 E-Ring ........................................................................................................ 1
29 580064327 Label (Cab Tilt Switch) ................................................................................... 1
30 ..... Connector Assembly (CRP12 Frame-Cab Tilt) .............................................. 1
30 580022893 Connector (2 Pin) ....................................................................................... 1
30 505968566 Plug ............................................................................................................ 2
31 ..... Connector Assembly (CPS12 Frame-Cab Tilt) .............................................. 1
31 580021087 Connector (2 Way) ..................................................................................... 1
31 580021088 Connector ................................................................................................... 1
31 505968568 Terminal (Socket) ....................................................................................... 2
32 580021090 Clip ................................................................................................................. 1
33 ..... Connector Assembly (CPS134 Brake Return Filter) ...................................... 1
33 580019139 Connector (3-Way) ..................................................................................... 1
33 580019140 Connector (Secondary Lock) ..................................................................... 1
33 580062388 Terminal ..................................................................................................... 3

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WIRE HARNESS (CHASSIS) (FIGURE 4-55)

HEAVY DUTY TRANSMISSION — PAGE 2 OF 3

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WIRE HARNESS (CHASSIS)

HEAVY DUTY TRANSMISSION – PAGE 2 OF 3

ITEM PART NO. DESCRIPTION QTY

582005629 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (TS40 Ground Point Frame) ......................................... 1
1 580022884 Ring ............................................................................................................ 1
2 ..... Connector Assembly (TS01 Ground Point Frame) ......................................... 1
2 580091620 Ring Terminal ............................................................................................. 1
3 ..... Connector Assembly (TS84 Ground Point Frame) ......................................... 1
3 580022884 Ring ............................................................................................................ 1
4 ..... Connector Assembly (CRP85 Main Filter) ..................................................... 1
4 580022894 Connector ................................................................................................... 1
4 505968566 Plug ............................................................................................................ 3
5 ..... Connector Assembly (CPS85 Main Filter) ...................................................... 1
5 580019139 Connector (3-Way) ..................................................................................... 1
5 580019140 Connector (Secondary Lock) ..................................................................... 1
5 580062388 Terminal ..................................................................................................... 3
6 ..... Connector Assembly (CPS10 Hydraulic Temperature) .................................. 1
6 580021087 Connector (2 Way) ..................................................................................... 1
6 580021088 Connector ................................................................................................... 1
6 505968568 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (TS99 ECM Power Connection) ................................... 1
7 580022888 Ring ............................................................................................................ 1
8 ..... Connector Assembly (CPS04 Throttle Pedal) ................................................ 1
8 580019139 Connector (3-Way) ..................................................................................... 1
8 580019140 Connector (Secondary Lock) ..................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 3
9 ..... Connector Assembly (CPS07 Cab Signals) ................................................... 1
9 580022862 Housing (Socket) ........................................................................................ 1
9 580022863 Retainer (Socket) ....................................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 10
9 505968566 Plug ............................................................................................................ 2
9 580019107 Terminal (Socket) ....................................................................................... 41
9 580019119 Plug ............................................................................................................ 5
9 580039514 Terminal ..................................................................................................... 2
10 ..... Connector Assembly (CPS06 Cab Power) ..................................................... 1
10 580022864 Housing (Socket) ........................................................................................ 1
10 580019119 Plug ............................................................................................................ 1
10 580022865 Terminal (Socket) ....................................................................................... 15
11 ..... Connector Assembly (CPS35 Auxiliary Signals) ............................................ 1
11 580019289 Connector (Socket) .................................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 27
11 505968566 Plug ............................................................................................................ 4
12 ..... Connector Assembly (CPS23 Output Speed) ................................................ 1
12 582010966 Boot ............................................................................................................ 1
12 580062118 Connector (3 Way) ..................................................................................... 1
12 580035034 Terminal (Pin) ............................................................................................. 3
12 580040456 Wire Seal (Yellow) ...................................................................................... 3
13 ..... Connector Assembly (CPS125 Engine Fuel Filter) ........................................ 1
13 580021087 Connector (2 Way) ..................................................................................... 1
13 580021088 Connector ................................................................................................... 1
13 505968568 Terminal (Socket) ....................................................................................... 2
14 ..... Connector Assembly (TS18 Grid Heater Relay) ............................................ 1

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HEAVY DUTY TRANSMISSION – PAGE 2 OF 3

ITEM PART NO. DESCRIPTION QTY

14 580089177 Ring ............................................................................................................ 1
15 ..... Connector Assembly (TS19 Grid Heater Relay) ............................................ 1
15 580022879 E-Ring ........................................................................................................ 1
16 ..... Connector Assembly (TS20 Grid Heater Relay) ............................................ 1
16 580022879 E-Ring ........................................................................................................ 1
17 ..... Connector Assembly (TS12 Grid Heater Relay) ............................................ 1
17 580089177 Ring ............................................................................................................ 1
18 ..... Connector Assembly (CPS22 Engine Speed) ................................................ 1
18 580023943 Connector ................................................................................................... 1
18 580025558 Terminal ..................................................................................................... 2
18 580049815 Seal ............................................................................................................ 2
19 ..... Connector Assembly (CPS162 Transmission Filter Switch) .......................... 1
19 580035031 Connector (2 Way) ..................................................................................... 1
19 580035034 Terminal (Pin) ............................................................................................. 2
19 580040456 Wire Seal (Yellow) ...................................................................................... 2
20 ..... Connector Assembly (CRP09 Converter Temperature) ................................. 1
20 580023943 Connector ................................................................................................... 1
20 580025558 Terminal ..................................................................................................... 2
20 580049815 Seal ............................................................................................................ 2
21 ..... Connector Assembly (CPS160 Transmission Connector) ............................. 1
21 582005614 Connector ................................................................................................... 1
21 582005615 Terminal ..................................................................................................... 9
21 582005617 Plug ............................................................................................................ 7
21 582005616 Seal ............................................................................................................ 9
22 ..... Connector Assembly (TS95 Fuse Grid Heater 125A) .................................... 1
22 580089177 Ring ............................................................................................................ 1
23 ..... Connector Assembly (TS36 Fuse Grid Heater 125A) .................................... 1
23 580089177 Ring ............................................................................................................ 1
24 ..... Connector Assembly (CRP11 Diode Relays) ................................................. 1
24 580071114 Diode .......................................................................................................... 1
25 ..... Connector Assembly (CPS11 Diode Relays) ................................................. 1
25 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
25 580023589 Terminal ..................................................................................................... 4
25 580023590 Seal (Rubber) ............................................................................................. 4
26 ..... Connector Assembly (CPS140 Breather-Filter) ............................................. 1
26 580019139 Connector (3-Way) ..................................................................................... 1
26 580019140 Connector (Secondary Lock) ..................................................................... 1
26 580062388 Terminal ..................................................................................................... 3
27 ..... Connector Assembly (CRP140 Breather-Filter) ............................................. 1
27 580022894 Connector ................................................................................................... 1
27 505968566 Plug ............................................................................................................ 3

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NOTES

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P22895 12-10

WIRE HARNESS (CHASSIS) (FIGURE 4-56)

HEAVY DUTY TRANSMISSION — PAGE 3 OF 3

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WIRE HARNESS (CHASSIS)

HEAVY DUTY TRANSMISSION – PAGE 3 OF 3

ITEM PART NO. DESCRIPTION QTY

582005629 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS97 Air Filter) ......................................................... 1
1 580022866 Connector (2-Way) ..................................................................................... 1
1 580022867 Terminal (Socket) ....................................................................................... 2
1 580017023 Seal ............................................................................................................ 2
2 580021090 Clip ................................................................................................................. 4
3 ..... Connector Assembly (CPS161 Turbine Speed) ............................................. 1
3 580023943 Connector ................................................................................................... 1
3 580025558 Terminal ..................................................................................................... 2
3 580049815 Seal ............................................................................................................ 2
4 ..... Connector Assembly (CPS24 Internal Speed) ............................................... 1
4 580023943 Connector ................................................................................................... 1
4 580025558 Terminal ..................................................................................................... 2
4 580049815 Seal ............................................................................................................ 2
5 ..... Connector Assembly (CPS79 Brake Pressure Filter) ..................................... 1
5 580019139 Connector (3-Way) ..................................................................................... 1
5 580019140 Connector (Secondary Lock) ..................................................................... 1
5 580062388 Terminal ..................................................................................................... 3
6 ..... Connector Assembly (CRP79 Brake Pressure Filter) .................................... 1
6 580022894 Connector ................................................................................................... 1
6 505968566 Plug ............................................................................................................ 3
7 ..... Connector Assembly (CRP08 Fuel Filter-Engine) .......................................... 1
7 580022893 Connector (2 Pin) ....................................................................................... 1
7 505968540 Connector (Secondary Lock) ..................................................................... 1
7 505968514 Terminal (Pin) ............................................................................................. 2
8 ..... Connector Assembly (TS78 Engine Oil Pressure +) ...................................... 1
8 580076838 Receptacle ................................................................................................. 1
8 580070201 Terminal ..................................................................................................... 1
9 ..... Connector Assembly (TS79 Engine Oil Pressure -) ....................................... 1
9 580076838 Receptacle ................................................................................................. 1
9 580070201 Terminal ..................................................................................................... 1
10 ..... Connector Assembly (CPS05 CAN Termination Resistor) ............................. 1
10 580019139 Connector (3-Way) ..................................................................................... 1
10 505968566 Plug ............................................................................................................ 1
10 580039515 Terminal (Socket) ....................................................................................... 2
10 580039194 Connector ................................................................................................... 1
11 ..... Connector Assembly (CRP05 CAN Termination Resistor) ............................ 1
11 580039193 Connector (Secondary Lock) ..................................................................... 1
11 580064891 Connector (Termination) ............................................................................ 1
12 ..... Connector Assembly (CPS02 Engine ECM Signals) ..................................... 1
12 580072582 Housing ...................................................................................................... 1
12 580019119 Plug ............................................................................................................ 42
12 580039514 Terminal ..................................................................................................... 8
13 ..... Connector Assembly (CPS03 Engine ECM Power) ....................................... 1
13 580072583 Connector ................................................................................................... 1
13 580040821 Connector ................................................................................................... 1
13 580019119 Plug ............................................................................................................ 2
13 580022865 Terminal (Socket) ....................................................................................... 2
14 ..... Connector Assembly (TS17 Grid Heater) ....................................................... 1
14 580089176 Ring ............................................................................................................ 1

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WIRE HARNESS (CHASSIS)

HEAVY DUTY TRANSMISSION – PAGE 3 OF 3

ITEM PART NO. DESCRIPTION QTY

15 ..... Connector Assembly (CPS93 Coolant Level) ................................................ 1
15 520045074 Plug ............................................................................................................ 1
15 520045069 Terminal ..................................................................................................... 1
15 504288733 Terminal ..................................................................................................... 2
15 580022121 Seal ............................................................................................................ 2
16 ..... Connector Assembly (CRP01 AC-Clutch) ...................................................... 1
16 580082173 Connector ................................................................................................... 1
16 580082174 Terminal ..................................................................................................... 1
16 504288733 Terminal ..................................................................................................... 1
16 580022121 Seal ............................................................................................................ 1
17 ..... Connector Assembly (CPS68 Frame-RH Rear Lamp) ................................... 1
17 580022861 Connector (6 Way Housing) ....................................................................... 1
17 580036992 Connector ................................................................................................... 1
17 505968568 Terminal (Socket) ....................................................................................... 5
17 505968566 Plug ............................................................................................................ 1
18 ..... Connector Assembly (CPS69 Frame-LH Rear Lights) ................................... 1
18 580022861 Connector (6 Way Housing) ....................................................................... 1
18 580036992 Connector ................................................................................................... 1
18 505968568 Terminal (Socket) ....................................................................................... 5
18 505968566 Plug ............................................................................................................ 1
19 ..... Connector Assembly (CPS54 Backup Diode) ................................................ 1
19 580069997 Housing (Sealed) (4-Way) .......................................................................... 1
19 580023589 Terminal ..................................................................................................... 2
19 580069998 Seal (Dummy) ............................................................................................ 2
19 580023590 Seal (Rubber) ............................................................................................. 2
20 ..... Connector Assembly (CRP54 Backup Diode) ................................................ 1
20 580069999 Diode (1-Way) ............................................................................................ 1
21 ..... Connector Assembly (CRP300 Frame-Backup Alarm) .................................. 1
21 580022893 Connector (2 Pin) ....................................................................................... 1
21 505968540 Connector (Secondary Lock) ..................................................................... 1
21 505968514 Terminal (Pin) ............................................................................................. 2
22 ..... Connector Assembly (CPS300 Frame-Backup Alarm) .................................. 1
22 580021087 Connector (2 Way) ..................................................................................... 1
22 505968566 Plug ............................................................................................................ 2
23 ..... Connector Assembly (TS06 Alternator B+) .................................................... 1
23 580022873 Boot ............................................................................................................ 1
23 580089177 Ring ............................................................................................................ 1
24 ..... Connector Assembly (TS07 Alternator Ground) ............................................. 1
24 580089176 Ring ............................................................................................................ 1
25 ..... Connector Assembly (TS13 Starter Motor Solenoid) ..................................... 1
25 580027399 Ring ............................................................................................................ 1
26 ..... Connector Assembly (TS14 Ground Starter Motor) ....................................... 1
26 580022884 Ring ............................................................................................................ 1
27 ..... Connector Assembly (TS25 Starter Motor +) ................................................. 1
27 580022884 Ring ............................................................................................................ 1
28 ..... Connector Assembly (TS39 Starter Motor +) ................................................. 1
28 580022884 Ring ............................................................................................................ 1
29 ..... Connector Assembly (TS29 Starter Motor +) ................................................. 1
29 580022884 Ring ............................................................................................................ 1
30 ..... Connector Assembly (TS08 Starter Relay) .................................................... 1

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HEAVY DUTY TRANSMISSION – PAGE 3 OF 3

ITEM PART NO. DESCRIPTION QTY

30 580022888 Ring ............................................................................................................ 1
31 ..... Connector Assembly (TS09 Starter Relay) .................................................... 1
31 580022879 E-Ring ........................................................................................................ 1
32 ..... Connector Assembly (TS11 Starter Relay) .................................................... 1
32 580022879 E-Ring ........................................................................................................ 1
33 ..... Connector Assembly (TS10 Starter Relay) .................................................... 1
33 580089177 Ring ............................................................................................................ 1
34 ..... Connector Assembly (TS26 Starter Relay) .................................................... 1
34 580089177 Ring ............................................................................................................ 1
35 ..... Connector Assembly (TS16 Fuse Alternator 100A) ....................................... 1
35 580089177 Ring ............................................................................................................ 1
36 ..... Connector Assembly (TS15 Fuse Alternator 100A) ....................................... 1
36 580089177 Ring ............................................................................................................ 1

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P22887 11-13

MAST WORKLIGHTS (FIGURE 4-57)

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 11-13 P22887

MAST WORKLIGHTS
KEY:
A: 2-Stage Mast
B: 3-Stage Mast
QTY
ITEM PART NO. DESCRIPTION A B
1 582003598 Wire Harness (Mast Work Light) (FP22872 [Page 4-87])......................... 1 1
2 580083910 Work Light (Halogen) (Shown) ................................................................... 2 2
2 580075804 Bulb (Halogen) ....................................................................................... 1 1
2 580072423 Work Light (HID) ........................................................................................ 2 2
2 580073214 Bulb (HID) .............................................................................................. 1 1
3 580023190 Bracket Wldmt ............................................................................................ 2 2
4 580031123 Bracket ....................................................................................................... 1 2
5 580005809 Bracket ....................................................................................................... 1 ..
6 582021324
449001058 Capscrew ................................................................................................... 2 4
7 449001302 Capscrew ................................................................................................... 2 4
8 449001023 Capscrew ................................................................................................... 2 2
9 449021010 Washer ....................................................................................................... 6 4
10 449021006 Washer ....................................................................................................... 12 12
11 449015115 Locknut ....................................................................................................... 4 4
12 449015036 Locknut ....................................................................................................... 6 6
13 312850034 Strap Clamp ............................................................................................... 3 3
14 520036879 Strap ........................................................................................................... 2 2
15 449001015 Capscrew ................................................................................................... 2 ..
16 580005699 Strap ........................................................................................................... 1 ..
17 449001004 Capscrew ................................................................................................... 2 ..
b 580033744 Switch (Mast And Attachment Worklight) ................................................... 1 1
ab 582003599 Wire Harness (Mast Light Extension) (FP22871 [Page 4-91]).................. 1 1
b 580002945 Strap Clamp ............................................................................................... AR AR
b 312850032 Strap Clamp ............................................................................................... AR AR

FOOTNOTES:
a 5310 Lift Height and Higher (Connects to Main b Not Illustrated
Mast Worklight Wire Harness)

E877 ©2015 Yale Materials Handling Corporation 4-119

P27477 12-13

LIGHTS (FIGURE 4-58)

WORK — HALOGEN

ITEM PART NO. DESCRIPTION QTY

1 582014443 Bracket ................................................................................................................ 2
2 449001134 Capscrew ............................................................................................................ 2
3 504226242 Washer ............................................................................................................... 4
4 582014442 Plate .................................................................................................................... 2
5 449015098 Nut ...................................................................................................................... 2
6 312850034 Strap Clamp ........................................................................................................ 2
7 520036879 Strap ................................................................................................................... 2
8 580083910 Work Light (Halogen) .......................................................................................... 4
8 580075804 Bulb (Halogen) ............................................................................................... 1
9 580097224 Wire Harness (Cab Lights) (FP22842 [Page 4-28])........................................... 2

NOTE: LH Worklights Shown.

4-120 ©2015 Yale Materials Handling Corporation E877

 12-13 P27478

LIGHTS (FIGURE 4-59)

WORK — HID

ITEM PART NO. DESCRIPTION QTY

1 582014443 Bracket ................................................................................................................ 2
2 449001134 Capscrew ............................................................................................................ 2
3 504226242 Washer ............................................................................................................... 4
4 582014442 Plate .................................................................................................................... 2
5 449015098 Nut ...................................................................................................................... 2
6 312850034 Strap Clamp ........................................................................................................ 2
7 520036879 Strap ................................................................................................................... 2
8 580072423 Work Light (HID) ................................................................................................. 4
8 580073214 Bulb (HID) ....................................................................................................... 1
9 580097224 Wire Harness (Cab Lights) (FP22842 [Page 4-28])........................................... 2

NOTE: LH Worklights Shown.

E877 ©2015 Yale Materials Handling Corporation 4-121

P27478 12-13

NOTES

4-122 ©2015 Yale Materials Handling Corporation E877

 SECTION 5

5 TRANSMISSION - STANDARD
 CONTENTS

SECTION 5
TRANSMISSION - STANDARD

DESCRIPTION PAGE

AUXILIARY PUMP DRIVE .............................................................................................................................. 5-14

CHARGE PUMP AND FILTER ASSEMBLY ................................................................................................... 5-16
DRIVE GEAR .................................................................................................................................................. 5-30
DRIVE PLATE ................................................................................................................................................. 5-32
FORWARD CLUTCH ...................................................................................................................................... 5-22
GEAR CLUTCH INSTALLATION .................................................................................................................... 5-18
LOW CLUTCH ................................................................................................................................................. 5-26
OUTPUT FLANGE .......................................................................................................................................... 5-36
OUTPUT SHAFT ............................................................................................................................................. 5-34
REVERSE AND SECOND CLUTCH ............................................................................................................... 5-24
REVERSE IDLER SHAFT ............................................................................................................................... 5-20
THIRD CLUTCH .............................................................................................................................................. 5-28
TORQUE CONVERTER ASSEMBLY ............................................................................................................. 5-4
TORQUE CONVERTER HOUSING AND ATTACHING PARTS .................................................................... 5-2
TRANSMISSION CASE .................................................................................................................................. 5-8
TRANSMISSION CONTROL VALVE .............................................................................................................. 5-10
TRANSMISSION MOUNTING AND HOSES .................................................................................................. 5-6
TURBINE SHAFT AND STATOR SUPPORT ................................................................................................. 5-12
UNIVERSAL SHAFT ....................................................................................................................................... 5-38

E877 ©2015 Yale Materials Handling Corporation 5-1

P22909 12-10

TORQUE CONVERTER HOUSING AND ATTACHING PARTS (FIGURE 5-1)

5-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P22909

TORQUE CONVERTER HOUSING AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580096119 Converter Housing ......................................................................................... 1
2 580048351 Plug (Orifice) .............................................................................................. 1
3 580048325 Plug (Expansion) ........................................................................................ 1
4 580087380 Breather .......................................................................................................... 1
5 580048423 Plug ................................................................................................................ 2
5 052645200 O-Ring ........................................................................................................ 1
6 580048390 Sleeve ............................................................................................................ 2
7 054820000 Plug Assembly ................................................................................................ 1
8 052645300 O-Ring ........................................................................................................ 1
9 580054206 Sensor , Speed ............................................................................................... 1
9 580054189 O-Ring ........................................................................................................ 1
10 580054186 Gasket ............................................................................................................ 1
11 580048322 Capscrew ....................................................................................................... 17
12 015026500 Lockwasher .................................................................................................... 17
13 580054187 Pin .................................................................................................................. 1
14 580048328 Washer ........................................................................................................... 2
15 059716200 Capscrew ....................................................................................................... 2
16 015026200 Lockwasher .................................................................................................... 2
17 580047965
582016417 Switch (Temperature) ..................................................................................... 1
a 580048421 Fitting .............................................................................................................. 1
a 580080555 Sensor (Temperature) .................................................................................... 1
582004778 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 5-3

P22908 12-10

TORQUE CONVERTER ASSEMBLY (FIGURE 5-2)

5-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P22908

TORQUE CONVERTER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580047979 Gear (Impeller) ............................................................................................... 1
2 580048399 Bearing ........................................................................................................... 1
3 580048417 Spacer ............................................................................................................ 1
4 580048374 O-Ring ............................................................................................................ 1
5 580047980 Ring ................................................................................................................ 1
6 580054217 Screw ............................................................................................................. 8
7 580047982 Impeller ........................................................................................................... 1
8 580047983 Stator .............................................................................................................. 1
9 580048415 Retaining Ring ................................................................................................ 1
10 580047985 Turbine ........................................................................................................... 1
11 580054218 Hub (Turbine) ................................................................................................. 1
12 580048400 Retaining Ring ................................................................................................ 1
13 580048355 Screw ............................................................................................................. 12
14 580048375 Back-Up Ring ................................................................................................. 1
15 580048404 Bearing ........................................................................................................... 1
16 065777100 Snap Ring ....................................................................................................... 1
17 580054222 Cover (Impeller) .............................................................................................. 1
18 580054220 Spacer ............................................................................................................ 1
19 580047989 O-Ring ............................................................................................................ 1
20 580048338 Screw ............................................................................................................. 24
21 015026400 Lockwasher .................................................................................................... 24
22 580054221 O-Ring ............................................................................................................ 1
23 580054382 Plug ................................................................................................................ 1
24 580054223 Retaining Ring ................................................................................................ 1
582004778 Kit-Seal ............................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 5-5

P22912 12-10

TRANSMISSION MOUNTING AND HOSES (FIGURE 5-3)

5-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P22912

TRANSMISSION MOUNTING AND HOSES

ITEM PART NO. DESCRIPTION QTY
1 580036832 Dipstick ............................................................................................................... 1
2 580056779 Dipstick Tube ...................................................................................................... 1
3 449015098 Nut ...................................................................................................................... 1
4 580004569 Clamp ................................................................................................................. 1
5 449021001 Washer ............................................................................................................... 4
6 449001013 Capscrew ............................................................................................................ 1
7 a 580090771 Valve (Thermal Bypass) ..................................................................................... 1
7 b 582022972 Valve (Thermal Bypass) ..................................................................................... 1
8 580020431 Fitting .................................................................................................................. 2
9 582008584 Hose Assy ........................................................................................................... 1
10 500002907 Fitting .................................................................................................................. 1
11 580039360 Fitting .................................................................................................................. 1
12 582008585 Hose Assy ........................................................................................................... 1
13 449001394 Capscrew ............................................................................................................ 2
14 449001023 Capscrew ............................................................................................................ 2
15 582005822 Bracket ................................................................................................................ 2
16 582008468
449021042 Washer ............................................................................................................... 8
17 449001428 Capscrew ............................................................................................................ 8
18 449021019 Washer ............................................................................................................... 2
19 580004570 Isolator ................................................................................................................ 2
20 580082558 Capscrew ............................................................................................................ 8
21 015026400 Lockwasher ......................................................................................................... 8
22 580002489 Washer ............................................................................................................... 2
23 449015107 Locknut ............................................................................................................... 2
24 582005580 Hose Assy ........................................................................................................... 1
25 312850034 Strap Clamp ........................................................................................................ 4
26 580020432 Fitting .................................................................................................................. 2
27 449015036 Locknut ............................................................................................................... 1
28 524141786 Fitting .................................................................................................................. 3
29 582005579 Hose Assy ........................................................................................................... 1
30 580086110 Bracket ................................................................................................................ 1
31 580001408 Clamp ................................................................................................................. 2
32 449001120 Capscrew ............................................................................................................ 2
33 449021006 Washer ............................................................................................................... 12
34 449001040 Capscrew ............................................................................................................ 10

FOOTNOTES:
a → S/N E877E01631K b S/N E877E01632K →

E877 ©2015 Yale Materials Handling Corporation 5-7

P22910 12-10

TRANSMISSION CASE (FIGURE 5-4)

ITEM PART NO. DESCRIPTION QTY

582001335 Transmission Assy .............................................................................................. 1
1 580096120 Transmission Housing .................................................................................... 1
2 580096121 Tube Assy .................................................................................................. 1
3 580048324 Nut .............................................................................................................. 4
4 580048392 Tube ........................................................................................................... 1
5 580054204 O-Ring ........................................................................................................ 1
6 580054203 Capscrew ................................................................................................... 1
7 ..... Expansion Plug .......................................................................................... 1
8 580047968 Tube ........................................................................................................... 1
9 580059132
505967551 Fitting ......................................................................................................... 2
10 015026500 Lockwasher ................................................................................................ 1
11 580096122 Cover .............................................................................................................. 1
11 580096123 O-Ring ........................................................................................................ 1
12 062128100 Plug ............................................................................................................ 1
13 580048342 Seal ............................................................................................................ 1
14 580048356 Drain Plug ....................................................................................................... 1
15 580054187 Pin .................................................................................................................. 2
16 580090813 Baffle .............................................................................................................. 1
17 580003267 Fitting .............................................................................................................. 1
18 580054206 Sensor , Speed (Drum) .................................................................................. 3
19 580054189 O-Ring ........................................................................................................ 1
20 580096124 Gasket ............................................................................................................ 1
21 580047971 Plug ................................................................................................................ 1
22 015026500 Lockwasher .................................................................................................... 14
23 580048422 Screw ............................................................................................................. 14
24 580004117 O-Ring ............................................................................................................ 1

5-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P22910

ITEM PART NO. DESCRIPTION QTY

25 580048321 O-Ring ............................................................................................................ 4
582004778 Kit-Seal ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 5-9

P22911 12-10

TRANSMISSION CONTROL VALVE (FIGURE 5-5)

5-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P22911

TRANSMISSION CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 582005867 Kit-Transmission Control Valve ...................................................................... 1
2 ..... Expansion Plug .......................................................................................... 29
3 582005868 Plug (Orifice) .............................................................................................. 1
4 582004786 Gasket (Valve to Transmission Case) ............................................................ 1
5 580080674 Solenoid Valve ............................................................................................... 3
6 582004787 O-Ring ........................................................................................................ 3
7 582004788 Retainer ...................................................................................................... 6
8 580080680 Capscrew ....................................................................................................... 8
9 582005869 Solenoid Assembly ......................................................................................... 1
10 582004781 O-Ring ........................................................................................................ 1
11 580080713 O-Ring ........................................................................................................ 1
12 582004780 O-Ring ........................................................................................................ 1
13 582004779 O-Ring ........................................................................................................ 1
14 582005870 Solenoid ......................................................................................................... 1
15 582004785 O-Ring (21.5 mm) ...................................................................................... 1
16 582004784 O-Ring (15.1 mm) ...................................................................................... 1
17 582004783 O-Ring (14.1 mm) ...................................................................................... 1
18 582004782 O-Ring (12.1 mm) ...................................................................................... 1
19 582005813 Spool .............................................................................................................. 3
20 582010904 Spring ............................................................................................................. 3
21 582005871 Plug ................................................................................................................ 3
22 012823500 O-Ring ........................................................................................................ 3
23 580080675 Sensor (Valve Pressure) ................................................................................ 2
24 580080558 Plug ................................................................................................................ 2
25 012826900 O-Ring ........................................................................................................ 3
26 580080559 Plug ................................................................................................................ 8
27 580048052 O-Ring ........................................................................................................ 8
28 580059371 Lockwasher .................................................................................................... 15
29 582005872 Capscrew ....................................................................................................... 15
30 582005814 Pin .................................................................................................................. 3
582004778 Kit-Seal ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 5-11

P22913 12-10

TURBINE SHAFT AND STATOR SUPPORT (FIGURE 5-6)

5-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P22913

TURBINE SHAFT AND STATOR SUPPORT

ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580090812 Shaft ............................................................................................................... 1
2 580048414 Retaining Ring ................................................................................................ 1
3 580070499 Bearing ........................................................................................................... 1
4 580048373 Ring ................................................................................................................ 1
5 580048370 Washer ........................................................................................................... 1
6 580048371 Retaining Ring ................................................................................................ 1
7 580048372 Piston Ring ..................................................................................................... 1
8 580048396 Support (Stator) .............................................................................................. 1
9 580048416 Screw ............................................................................................................. 1
10 580048412 Piston Ring ..................................................................................................... 1
11 580047975 Spring (Piston) ................................................................................................ 1
12 580048397 Baffle And Seal Assembly (Oil) ...................................................................... 1
13 582032980 Seal ............................................................................................................ 1
14 580048413 Seal ................................................................................................................ 1
582004778 Kit-Seal ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 5-13

P22896 12-10

AUXILIARY PUMP DRIVE (FIGURE 5-7)

5-14 ©2015 Yale Materials Handling Corporation E877

 12-10 P22896

AUXILIARY PUMP DRIVE

ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580047995 Support ........................................................................................................... 1
2 059719100 Capscrew ....................................................................................................... 2
3 580048331 Washer ........................................................................................................... 2
4 580047996 Washer ........................................................................................................... 2
5 580048317 Bearing ........................................................................................................... 1
6 580048337 Ring ................................................................................................................ 1
7 580047997 Gear ............................................................................................................... 1
8 580054953 O-Ring ............................................................................................................ 1
9 580054224 Adapter (Pump) .............................................................................................. 1
10 580054954 Gasket (Cover) ............................................................................................... 1
11 580054381 Cover .............................................................................................................. 1
12 580054225 Stud ................................................................................................................ 4
13 015026600 Washer ........................................................................................................... 4
14 580054226 Nut .................................................................................................................. 4
15 580054227 Spacer ............................................................................................................ 4
582004778 Kit-Seal ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 5-15

P22897 12-10

CHARGE PUMP AND FILTER ASSEMBLY (FIGURE 5-8)

5-16 ©2015 Yale Materials Handling Corporation E877

 12-10 P22897

CHARGE PUMP AND FILTER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580048035 Charge Pump Assembly ................................................................................. 1
1 582019805 Kit-Seal ....................................................................................................... 1
2 580048036 Transmission Filter ......................................................................................... 1
3 580048368 Gasket ............................................................................................................ 1
4 580004117 O-Ring ............................................................................................................ 1
5 580048037 Screw ............................................................................................................. 4
6 580048038 Screw ............................................................................................................. 1
7 015026500 Lockwasher .................................................................................................... 5
582004778 Kit-Seal ............................................................................................................... 1
580056832 Kit-Charge Pump ................................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 5-17

P22901 12-10

GEAR CLUTCH INSTALLATION (FIGURE 5-9)

5-18 ©2015 Yale Materials Handling Corporation E877

 12-10 P22901

GEAR CLUTCH INSTALLATION

ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580047990 Gear (Idler) (FP22905 [Page 5-20]).............................................................. 1
2 580047991 Gear (Reverse Clutch) (FP22905 [Page 5-20])............................................. 1
3 580047992 Gear (Forward Shaft) (FP22900 [Page 5-22])............................................... 1
4 580047993 Gear (Low Clutch) (FP22902 [Page 5-26])................................................... 1

E877 ©2015 Yale Materials Handling Corporation 5-19

P22905 12-10

REVERSE IDLER SHAFT (FIGURE 5-10)

5-20 ©2015 Yale Materials Handling Corporation E877

 12-10 P22905

REVERSE IDLER SHAFT

ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580048363 Drive Shaft (Reverse) ..................................................................................... 1
2 580048014 O-Ring ............................................................................................................ 1
3 518361802 Ball ................................................................................................................. 1
4 580048366 Thrust Plate .................................................................................................... 2
5 580048385 Bearing Set ..................................................................................................... 1
6 580048386 Nut .................................................................................................................. 1
7 580047990 Gear (Reverse Idler) ....................................................................................... 1
582004778 Kit-Seal ............................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 5-21

P22900 12-10

FORWARD CLUTCH (FIGURE 5-11)

5-22 ©2015 Yale Materials Handling Corporation E877

 12-10 P22900

FORWARD CLUTCH
ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580096127 Shaft ............................................................................................................... 1
2 580048007 Piston (Piston) ................................................................................................ 1
3 580048380 Piston Seal ................................................................................................. 1
4 580048381 Piston Seal ................................................................................................. 1
5 580080609 Friction Disk (Inner, High Density) .................................................................. 12
6 580048009 Separator Plate (Outer) .................................................................................. 12
7 580048010 Spacer ............................................................................................................ 1
8 580048011 Plate ............................................................................................................... 1
8 580048012 Seal ............................................................................................................ 1
9 580048379 Snap Ring ....................................................................................................... 1
10 580096130 Disk Spring Assembly (Includes 13 Washers) ............................................... 1
11 580076564 Snap Ring ....................................................................................................... 1
12 580048387 Retaining Ring ................................................................................................ 1
13 580096129 Retaining Ring (Forward Shaft) ...................................................................... 3
14 580048430 Bearing ........................................................................................................... 1
15 580048029 Piston Ring ..................................................................................................... 1
16 580096128 Ball Bearing (Rear) ......................................................................................... 1
17 580047992 Gear (Forward Shaft) ..................................................................................... 1
582004778 Kit-Seal ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 5-23

P22906 12-10

REVERSE AND SECOND CLUTCH (FIGURE 5-12)

5-24 ©2015 Yale Materials Handling Corporation E877

 12-10 P22906

REVERSE AND SECOND CLUTCH

ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580090822 Shaft (Reverse, Second Shaft, Gear) ............................................................. 1
2 580048007 Piston ............................................................................................................. 1
3 580048380 Piston Seal ................................................................................................. 2
4 580048381 Piston Seal ................................................................................................. 2
5 580048007 Piston ............................................................................................................. 2
6 580048380 Piston Seal ................................................................................................. 1
7 580048381 Piston Seal ................................................................................................. 1
8 a 580080609 Friction Disk (Inner, High Density) .................................................................. 18
9 580048408 Retaining Ring ................................................................................................ 1
10 580048009 Separator Plate (Outer) .................................................................................. 18
11 580048010 Spacer ............................................................................................................ 1
12 580048022 Clutch Plate .................................................................................................... 1
13 580048379 Snap Ring ....................................................................................................... 2
14 580048023 Spacer ............................................................................................................ 1
15 580048011 Plate ............................................................................................................... 1
16 580048012 Seal ............................................................................................................ 1
17 580096130 Disk Spring Assembly (Includes 13 Washers) ............................................... 1
18 580096131 Disk Spring Assembly (Includes 5 Washers) ................................................. 1
19 580048353 Snap Ring ....................................................................................................... 1
20 500025905 Ball Bearing .................................................................................................... 1
21 580048028 Ball Bearing .................................................................................................... 1
22 580048377 Retaining Ring ................................................................................................ 2
23 580048407 Bearing ........................................................................................................... 1
24 580048334 Retaining Ring ................................................................................................ 1
25 500227914 Snap Ring ....................................................................................................... 1
26 580048335 Ring ................................................................................................................ 1
27 580048029 Piston Ring ..................................................................................................... 3
28 580048378 Spacer ............................................................................................................ 1
29 580076564 Snap Ring ....................................................................................................... 2
30 580048364 Bearing (Rear) ................................................................................................ 1
31 580048445 Clutch Gear (Second Clutch) ......................................................................... 1
32 580048389 Retainer .......................................................................................................... 1
582004778 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Qty. 12 Reverse, Qty. 6 Second

E877 ©2015 Yale Materials Handling Corporation 5-25

P22902 12-10

LOW CLUTCH (FIGURE 5-13)

5-26 ©2015 Yale Materials Handling Corporation E877

 12-10 P22902

LOW CLUTCH
ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580096149 Shaft (Low Shaft, Hub and Drum) .................................................................. 1
2 580048017 Piston ............................................................................................................. 1
3 580048380 Piston Seal ................................................................................................. 1
4 580048381 Piston Seal ................................................................................................. 1
5 580048009 Separator Plate (Outer) .................................................................................. 13
6 582016412 Friction Disk .................................................................................................... 13
7 580048022 Clutch Plate .................................................................................................... 1
8 580048379 Snap Ring ....................................................................................................... 1
9 580096150 Disk Spring (Disc) ........................................................................................... 1
10 580048020 Retainer .......................................................................................................... 2
11 580048353 Snap Ring ....................................................................................................... 2
12 580048010 Spacer ............................................................................................................ 1
13 580048409 Bearing (Low Speed) ...................................................................................... 1
14 580048336 Bearing ........................................................................................................... 1
15 580048419 Spacer (Low Speed) ....................................................................................... 1
16 580048352 Snap Ring ....................................................................................................... 2
17 580048021 Piston Ring ..................................................................................................... 1
18 580070499 Bearing ........................................................................................................... 1
19 580070381 Bearing ........................................................................................................... 1
20 580048384 Spacer ............................................................................................................ 1
21 580048373 Ring ................................................................................................................ 1
582004778 Kit-Seal ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 5-27

P22907 12-10

THIRD CLUTCH (FIGURE 5-14)

5-28 ©2015 Yale Materials Handling Corporation E877

 12-10 P22907

THIRD CLUTCH
ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 582016413 Shaft Assembly, 3rd Speed ............................................................................ 1
2 580048029 Piston Ring ..................................................................................................... 2
3 580048407 Bearing ........................................................................................................... 1
4 500227914 Snap Ring ....................................................................................................... 1
5 580048335 Ring ................................................................................................................ 1
6 580048007 Piston ............................................................................................................. 1
7 580048380 Piston Seal ................................................................................................. 1
8 580048381 Piston Seal ................................................................................................. 1
9 580096131 Disk Spring Assembly (Includes 5 Washers) ................................................. 1
10 580076564 Snap Ring ....................................................................................................... 1
11 580076530 Disk (Inner) ..................................................................................................... 4
11 582016414 Disk (Inner) ..................................................................................................... 2
12 582005864 Plate (Friction) ................................................................................................ 2
12 582005865 Plate (Friction) ................................................................................................ 5
13 580048023 Spacer ............................................................................................................ 1
14 580048022 Clutch Plate .................................................................................................... 1
15 580048379 Snap Ring ....................................................................................................... 1
16 580048364 Bearing ........................................................................................................... 1
17 580048445 Clutch Gear (Third Clutch) ............................................................................. 1
18 580048353 Snap Ring ....................................................................................................... 1
19 580048389 Retainer .......................................................................................................... 1
20 580048408 Retaining Ring ................................................................................................ 1
582004778 Kit-Seal ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 5-29

P22898 12-10

DRIVE GEAR (FIGURE 5-15)

5-30 ©2015 Yale Materials Handling Corporation E877

 12-10 P22898

DRIVE GEAR
ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580048360 Support ........................................................................................................... 1
2 580048361 Ball Bearing .................................................................................................... 1
3 580004107 Snap Ring ....................................................................................................... 2
4 580048376 Retaining Ring ................................................................................................ 1
5 580048002 Gear (Drive Pump) ......................................................................................... 1
6 580048003 Gear (Idler Pump) ........................................................................................... 1
7 580048004 Shaft ............................................................................................................... 1
8 060280500 Ball ................................................................................................................. 1
9 500195904 Bearing ........................................................................................................... 1
10 580048334 Retaining Ring ................................................................................................ 2
11 580048348 Ring ................................................................................................................ 2
12 580048730 Screw ............................................................................................................. 2
13 015026400 Lockwasher .................................................................................................... 2

E877 ©2015 Yale Materials Handling Corporation 5-31

P22899 12-10

DRIVE PLATE (FIGURE 5-16)

ITEM PART NO. DESCRIPTION QTY

582001335 Transmission Assy .............................................................................................. 1
1 055486700 Capscrew ....................................................................................................... 10
2 015026400 Lockwasher .................................................................................................... 10
3 580048441 Back-Up Ring ................................................................................................. 1
4 ..... Drive Plate ...................................................................................................... 4
580048395 Kit-Drive Plate Torque Conv ........................................................................... 1

5-32 ©2015 Yale Materials Handling Corporation E877

 12-10 P22899

NOTES

E877 ©2015 Yale Materials Handling Corporation 5-33

P22904 12-10

OUTPUT SHAFT (FIGURE 5-17)

5-34 ©2015 Yale Materials Handling Corporation E877

 12-10 P22904

OUTPUT SHAFT
ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580096151 Shaft ............................................................................................................... 1
2 580070499 Bearing ........................................................................................................... 1
3 580048373 Ring ................................................................................................................ 1
4 580096152 Bearing ........................................................................................................... 1
5 580086333 Snap Ring ....................................................................................................... 1
6 580048320 O-Ring ............................................................................................................ 1
7 580048349 Washer ........................................................................................................... 1
8 580048350 Nut .................................................................................................................. 1
582004778 Kit-Seal ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 5-35

P22903 12-10

OUTPUT FLANGE (FIGURE 5-18)

5-36 ©2015 Yale Materials Handling Corporation E877

 12-10 P22903

OUTPUT FLANGE
ITEM PART NO. DESCRIPTION QTY
582001335 Transmission Assy .............................................................................................. 1
1 580048367 Flange (Output) .............................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 5-37

P22914 12-10

UNIVERSAL SHAFT (FIGURE 5-19)

ITEM PART NO. DESCRIPTION QTY

1 580039239 Shaft ................................................................................................................... 1
1 580004770 Kit-Bearing (Cross And Bearing) .................................................................... 2
1 580048474 Yoke (Assembly) ............................................................................................ 1
1 580083704 Yoke (Slip) .................................................................................................. 1
1 580083705 Plug ............................................................................................................ 1
1 580004771 Dust Cap ........................................................................................................ 1
2 580021229 Capscrew (12 point Flange Head) ...................................................................... 8

5-38 ©2015 Yale Materials Handling Corporation E877

 SECTION 6

6 TRANSMISSION - HEAVY DUTY

 CONTENTS

SECTION 6
TRANSMISSION - HEAVY DUTY

DESCRIPTION PAGE

CONTROL VALVE
PAGE 1 OF 4 .............................................................................................................................................. 6-28
PAGE 2 OF 4 .............................................................................................................................................. 6-29
PAGE 3 OF 4 .............................................................................................................................................. 6-30
PAGE 4 OF 4 .............................................................................................................................................. 6-32
CONVERTER .................................................................................................................................................. 6-4
DRIVE TRAIN .................................................................................................................................................. 6-5
ENGINE CONNECTION .................................................................................................................................. 6-8
FIRST SPEED CLUTCH ASSEMBLY ............................................................................................................. 6-16
FORWARD CLUTCH ASSEMBLY .................................................................................................................. 6-22
INDUCTIVE TRANSMITTER ........................................................................................................................... 6-14
OIL DIPSTICK ................................................................................................................................................. 6-15
OUTPUT FLANGE .......................................................................................................................................... 6-26
POWER TAKE-OFF ........................................................................................................................................ 6-7
PRESSURE FILTER ....................................................................................................................................... 6-13
PRESSURE OIL PUMP ................................................................................................................................... 6-6
PRESSURE REGULATOR ............................................................................................................................. 6-33
REVERSE CLUTCH ASSEMBLY ................................................................................................................... 6-24
SECOND SPEED CLUTCH ASSEMBLY ........................................................................................................ 6-18
THIRD SPEED CLUTCH ASSEMBLY ............................................................................................................ 6-20
TRANSMISSION HOUSING
PAGE 1 OF 2 .............................................................................................................................................. 6-10
PAGE 2 OF 2 .............................................................................................................................................. 6-12
TRANSMISSION MOUNTING AND HOSES .................................................................................................. 6-2
UNIVERSAL SHAFT ....................................................................................................................................... 6-27

E877 ©2015 Yale Materials Handling Corporation 6-1

P22916 12-10

TRANSMISSION MOUNTING AND HOSES (FIGURE 6-1)

6-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P22916

TRANSMISSION MOUNTING AND HOSES

ITEM PART NO. DESCRIPTION QTY
1 580022965 Capscrew ............................................................................................................ 4
2 015493100 O-Ring ................................................................................................................ 1
3 449021001 Washer ............................................................................................................... 2
4 449001415 Capscrew ............................................................................................................ 2
5 582005445 Dipstick Tube ...................................................................................................... 1
6 582005749 Dipstick ............................................................................................................... 1
7 449001120 Capscrew ............................................................................................................ 2
8 a 580090771 Valve (Thermal Bypass) ..................................................................................... 1
8 b 582022972 Valve (Thermal Bypass) ..................................................................................... 1
9 580020431 Fitting .................................................................................................................. 2
10 580039360 Fitting .................................................................................................................. 1
11 580020432 Fitting .................................................................................................................. 4
12 524141786 Fitting .................................................................................................................. 1
13 312850034 Strap Clamp ........................................................................................................ 2
14 582005580 Hose Assy ........................................................................................................... 1
15 582005579 Hose Assy ........................................................................................................... 1
16 582005578 Hose Assy ........................................................................................................... 1
17 582007861 Hose Assy ........................................................................................................... 1
18 580001408 Clamp ................................................................................................................. 2
19 449021006 Washer ............................................................................................................... 1
20 449015036 Locknut ............................................................................................................... 1
21 940102911 Washer ............................................................................................................... 4
22 931018903 Capscrew ............................................................................................................ 4
23 449001040 Capscrew ............................................................................................................ 12
24 449015107 Locknut ............................................................................................................... 2
25 580002489 Washer ............................................................................................................... 2
26 580004570 Isolator ................................................................................................................ 2
27 449021019 Washer ............................................................................................................... 2
28 582005499
582044349 Bracket Wldmt .................................................................................................... 1
29 449001394 Capscrew ............................................................................................................ 2
30 582022949 Bracket ................................................................................................................ 1
31 518795630 Clamp ................................................................................................................. 1
32 449021010 Washer ............................................................................................................... 2
33 449015115 Locknut ............................................................................................................... 1
34 449001003 Capscrew ............................................................................................................ 1

FOOTNOTES:
a → S/N E877E01631K b S/N E877E01632K →

E877 ©2015 Yale Materials Handling Corporation 6-3

P22918 12-10

CONVERTER (FIGURE 6-2)

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010608 Converter ........................................................................................................ 1

6-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P22919

DRIVE TRAIN (FIGURE 6-3)

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010690 Bearing ........................................................................................................... 2
2 582010687 Shaft (Input) .................................................................................................... 1
3 582010691 Retaining Ring ................................................................................................ 1
4 582010689 Snap Ring ....................................................................................................... 1
5 582010688 Shaft (Turbine) ............................................................................................... 1
6 582010692 Shaft (Stator) .................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 6-5

P22934 12-10

PRESSURE OIL PUMP (FIGURE 6-4)

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010850 O-Ring ............................................................................................................ 1
2 582010844 Gear Pump ..................................................................................................... 1
3 582010848 Capscrew Assembly ....................................................................................... 10
4 582010849 O-Ring ............................................................................................................ 10
5 582010847 Seal ................................................................................................................ 1

6-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P22928

POWER TAKE-OFF (FIGURE 6-5)

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010806 Retaining Ring ................................................................................................ 1
2 582010796 Shaft ............................................................................................................... 1
3 582010797 Ball Bearing .................................................................................................... 1
4 582010865 Retaining Ring ................................................................................................ 1
5 582010799
582004817 O-Ring ............................................................................................................ 1
6 ..... Cover Plate ..................................................................................................... 1
7 ..... Screw ............................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 6-7

P22917 12-10

ENGINE CONNECTION (FIGURE 6-6)

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010605 Plug Assembly ................................................................................................ 1
1 582010871 O-Ring ........................................................................................................ 1
2 582010606 Plate ............................................................................................................... 1
3 582010607 Capscrew ....................................................................................................... 2
4 582010604 Gasket ............................................................................................................ 1
5 582010599 Converter ........................................................................................................ 1
6 582010600 Capscrew ....................................................................................................... 53
7 582010603 Thrust Washer ................................................................................................ 8
8 582010601 Diaphragm ...................................................................................................... 1
9 582010602
931015901 Capscrew ....................................................................................................... 4

6-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P22917

NOTES

E877 ©2015 Yale Materials Handling Corporation 6-9

P22920 12-10

TRANSMISSION HOUSING (FIGURE 6-7)

PAGE 1 OF 2

6-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P22920

TRANSMISSION HOUSING
PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010700 Capscrew ....................................................................................................... 26
2 582010606 Plate ............................................................................................................... 1
3 582010704 Nameplate ...................................................................................................... 1
4 582010701 Capscrew ....................................................................................................... 15
5 582010698 Housing .......................................................................................................... 1
6 582010697 Capscrew ....................................................................................................... 5
7 582010710 O-Ring ............................................................................................................ 1
8 582010709 Tube ............................................................................................................... 1
9 580029619 Capscrew ....................................................................................................... 5
10 582010702 Cover .............................................................................................................. 1
11 582010694 Cover .............................................................................................................. 1
12 582010699 Pin .................................................................................................................. 2
13 582010693 Housing .......................................................................................................... 1
14 582010696 O-Ring ............................................................................................................ 5
15 582010695 Tube ............................................................................................................... 5
16 582010877 Breather .......................................................................................................... 1
17 582010707 Plug ................................................................................................................ 1
17 582010708 O-Ring ........................................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 6-11

P22921 12-10

TRANSMISSION HOUSING (FIGURE 6-8)

PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010716 Pipe Connector ............................................................................................... 10
2 582010714 Tube ............................................................................................................... 1
3 582010711 Tube ............................................................................................................... 1
4 582010717 Clamp ............................................................................................................. 1
5 582010713 Tube ............................................................................................................... 1
6 582010712 Tube ............................................................................................................... 1
7 582010715 Tube ............................................................................................................... 1

6-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P22936

PRESSURE FILTER (FIGURE 6-9)

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010859 Filter (Pressure) .............................................................................................. 1
2 582010862 Screw ............................................................................................................. 2
3 582010860 Filter Head ...................................................................................................... 1
4 582010861 O-Ring ............................................................................................................ 2

E877 ©2015 Yale Materials Handling Corporation 6-13

P22935 12-10

INDUCTIVE TRANSMITTER (FIGURE 6-10)

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010851 Sensor Assembly (Inductive Transmitter) ...................................................... 3
1 582010852 O-Ring ........................................................................................................ 1
2 582010857 Sensor Assembly (Temperature) ................................................................... 1
2 582010858 O-Ring ........................................................................................................ 1
3 582010853 Cap ................................................................................................................. 1
4 582010854 Sensor Assembly (Speed Transmitter) .......................................................... 1
4 582010855 O-Ring ........................................................................................................ 1
5 580052344 Capscrew ....................................................................................................... 1

6-14 ©2015 Yale Materials Handling Corporation E877

 12-10 P22937

OIL DIPSTICK (FIGURE 6-11)

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010864 Screw ............................................................................................................. 4
2 582010867 Gasket ............................................................................................................ 1
3 582010874 Plate ............................................................................................................... 1
4 582016242 Plate ............................................................................................................... 1
5 582016241 Gasket ............................................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 6-15

P22922 12-10

FIRST SPEED CLUTCH ASSEMBLY (FIGURE 6-12)

6-16 ©2015 Yale Materials Handling Corporation E877

 12-10 P22922

FIRST SPEED CLUTCH ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
582003845 Transmission Assy .............................................................................................. 1
1 582010685 Bearing , Roller ............................................................................................... 2
2 582010686 Ring , Piston ................................................................................................... 2
3 582010705 Shaft ............................................................................................................... 1
4 582010650 Stud ................................................................................................................ 1
5 582010651 Coupling ......................................................................................................... 1
6 582010652 Disk ............................................................................................................ 1
7 582010653 Piston ......................................................................................................... 1
8 582010654 O-Ring ................................................................................................... 1
9 582010655 O-Ring ................................................................................................... 1
10 582010656 Ring ............................................................................................................ 2
11 582010657 Spring ......................................................................................................... 1
12 582010658 Retaining Ring ............................................................................................ 1
13 582010659 Disk , Outer Clutch ..................................................................................... 2
14 582010660 Disk ............................................................................................................ 8
15 582010661 Disk , Inner Clutch ...................................................................................... 9
16 582010662
582034496 Shim ........................................................................................................... 1
17 582010664 Snap Ring (0.083 in.) ................................................................................. AR
17 582010665 Snap Ring (0.089 in.) ................................................................................. AR
17 582010666 Snap Ring (0.094 in.) ................................................................................. AR
17 582010667 Snap Ring (0.100 in.) ................................................................................. AR
17 582010668 Snap Ring (0.106 in.) ................................................................................. AR
17 582010669 Snap Ring (0.112 in.) ................................................................................. AR
17 582010670 Snap Ring (0.118 in.) ................................................................................. AR
17 582010671 Snap Ring (0.124 in.) ................................................................................. AR
17 582010672 Snap Ring (0.130 in.) ................................................................................. AR
17 582010673 Snap Ring (0.136 in.) ................................................................................. AR
17 582010674 Snap Ring (0.142 in.) ................................................................................. AR
17 582010675 Snap Ring (0.148 in.) ................................................................................. AR
17 582010676 Snap Ring (0.154 in.) ................................................................................. AR
17 582010677 Snap Ring (0.159 in.) ................................................................................. AR
17 582010678 Snap Ring (0.165 in.) ................................................................................. AR
18 582010679 Disk ................................................................................................................ 2
19 582010680 Needle Bearing ............................................................................................... 2
20 582010681 Washer ........................................................................................................... 2
21 582010682 Needle Bearing ............................................................................................... 1
22 582010683 Idler Gear ....................................................................................................... 1
23 582010684 Snap Ring ....................................................................................................... 1
24 582010706 Cap ................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 6-17

P22923 12-10

SECOND SPEED CLUTCH ASSEMBLY (FIGURE 6-13)

6-18 ©2015 Yale Materials Handling Corporation E877

 12-10 P22923

SECOND SPEED CLUTCH ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
582003845 Transmission Assy .............................................................................................. 1
1 582010685 Bearing , Roller ............................................................................................... 2
2 582010686 Ring , Piston ................................................................................................... 2
3 582010663 Shaft ............................................................................................................... 1
4 582010650 Stud ................................................................................................................ 1
5 582010718 Coupling ......................................................................................................... 1
6 582010719 Disk ............................................................................................................ 1
7 582010720 Piston ......................................................................................................... 1
8 582010721 O-Ring ................................................................................................... 1
9 582010722 O-Ring ................................................................................................... 1
10 582010870 Wear Ring .................................................................................................. 2
11 582010869 Spring ......................................................................................................... 1
12 582010723 Snap Ring .................................................................................................. 1
13 582010724 Disk (Outer) ................................................................................................ 2
14 582010725 Disk ............................................................................................................ 7
15 582010726 Disk (Inner) ................................................................................................. 8
16 582010727 Shim ........................................................................................................... 1
17 582010876 Snap Ring (0.083 in.) ................................................................................. AR
17 582010872 Snap Ring (0.089 in.) ................................................................................. AR
17 582010875 Snap Ring (0.094 in.) ................................................................................. AR
17 582010728 Snap Ring (0.100 in.) ................................................................................. AR
17 582010729 Snap Ring (0.106 in.) ................................................................................. AR
17 582010730 Snap Ring (0.112 in.) ................................................................................. AR
17 582010731 Snap Ring (0.118 in.) ................................................................................. AR
17 582010732 Snap Ring (0.124 in.) ................................................................................. AR
17 582010733 Snap Ring (0.130 in.) ................................................................................. AR
17 582010734 Snap Ring (0.136 in.) ................................................................................. AR
17 582010735 Snap Ring (0.142 in.) ................................................................................. AR
17 582010736 Snap Ring (0.148 in.) ................................................................................. AR
17 582010737 Snap Ring (0.154 in.) ................................................................................. AR
17 582010739 Snap Ring (0.165 in.) ................................................................................. AR
18 582010740 Disk ................................................................................................................ 2
19 582010741 Needle Bearing ............................................................................................... 2
20 582010742 Washer ........................................................................................................... 2
21 582010744 Idler Gear ....................................................................................................... 1
22 582010743 Needle Bearing ............................................................................................... 2
23 582010745 Snap Ring ....................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 6-19

P22924 12-10

THIRD SPEED CLUTCH ASSEMBLY (FIGURE 6-14)

6-20 ©2015 Yale Materials Handling Corporation E877

 12-10 P22924

THIRD SPEED CLUTCH ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
582003845 Transmission Assy .............................................................................................. 1
1 582010685 Bearing , Roller ............................................................................................... 1
2 582010740 Disk ................................................................................................................ 2
3 582010741 Needle Bearing ............................................................................................... 2
4 582010742 Washer ........................................................................................................... 2
5 582010749 Idler Gear ....................................................................................................... 1
6 582010743 Needle Bearing ............................................................................................... 2
7 582010718 Coupling ......................................................................................................... 1
8 582010719 Disk ............................................................................................................ 1
9 582010720 Piston ......................................................................................................... 1
10 582010721 O-Ring ................................................................................................... 1
11 582010722 O-Ring ................................................................................................... 1
12 582010870 Wear Ring .................................................................................................. 2
13 582010869 Spring ......................................................................................................... 1
14 582010723 Snap Ring .................................................................................................. 1
15 582010724 Disk (Outer) ................................................................................................ 2
16 582010725 Disk ............................................................................................................ 7
17 582010726 Disk (Inner) ................................................................................................. 8
18 582010727 Shim ........................................................................................................... 1
19 582010876 Snap Ring (0.083 in.) ................................................................................. AR
19 582010872 Snap Ring (0.089 in.) ................................................................................. AR
19 582010875 Snap Ring (0.094 in.) ................................................................................. AR
19 582010728 Snap Ring (0.100 in.) ................................................................................. AR
19 582010729 Snap Ring (0.106 in.) ................................................................................. AR
19 582010730 Snap Ring (0.112 in.) ................................................................................. AR
19 582010731 Snap Ring (0.118 in.) ................................................................................. AR
19 582010732 Snap Ring (0.124 in.) ................................................................................. AR
19 582010733 Snap Ring (0.130 in.) ................................................................................. AR
19 582010734 Snap Ring (0.136 in.) ................................................................................. AR
19 582010735 Snap Ring (0.142 in.) ................................................................................. AR
19 582010736 Snap Ring (0.148 in.) ................................................................................. AR
19 582010737 Snap Ring (0.154 in.) ................................................................................. AR
19 582010739 Snap Ring (0.165 in.) ................................................................................. AR
20 582010686 Ring , Piston ................................................................................................... 1
21 582010706 Cap ................................................................................................................. 1
22 582010746 Shaft ............................................................................................................... 1
23 582010747 Plug ................................................................................................................ 1
24 582010690 Bearing ........................................................................................................... 1
25 582010691 Retaining Ring ................................................................................................ 2
26 582010750 Seal ................................................................................................................ 1
27 582010751 O-Ring ............................................................................................................ 1
28 582010752 Washer ........................................................................................................... 1
29 582010753 Screw ............................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 6-21

P22925 12-10

FORWARD CLUTCH ASSEMBLY (FIGURE 6-15)

6-22 ©2015 Yale Materials Handling Corporation E877

 12-10 P22925

FORWARD CLUTCH ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
582003845 Transmission Assy .............................................................................................. 1
1 582010685 Bearing , Roller ............................................................................................... 2
2 582010686 Ring , Piston ................................................................................................... 2
3 582010754 Shaft ............................................................................................................... 1
4 582010650 Stud ................................................................................................................ 1
5 582010756 Needle Bearing ............................................................................................... 1
6 582010755 Idler Gear ....................................................................................................... 1
7 582010757 Ball Bearing .................................................................................................... 1
8 582010866 Retaining Ring ................................................................................................ 1
9 582010758 Snap Ring ....................................................................................................... 1
10 582010759 Coupling ......................................................................................................... 1
11 582010760 Disk ............................................................................................................ 1
12 582010761 Piston ......................................................................................................... 1
13 582010654 O-Ring ................................................................................................... 1
14 582010655 O-Ring ................................................................................................... 1
15 582010762 Washer ....................................................................................................... 1
16 582010763 Spring ......................................................................................................... 1
17 582010764 Disk , Support ............................................................................................. 1
18 582010765 Ring ............................................................................................................ 1
19 582010659 Disk , Outer Clutch ..................................................................................... 2
20 582010660 Disk ............................................................................................................ 9
21 582010661 Disk , Inner Clutch ...................................................................................... 10
22 582010662
582034496 Shim ........................................................................................................... 1
23 582010664 Snap Ring (0.083 in.) ................................................................................. AR
23 582010665 Snap Ring (0.089 in.) ................................................................................. AR
23 582010666 Snap Ring (0.094 in.) ................................................................................. AR
23 582010667 Snap Ring (0.100 in.) ................................................................................. AR
23 582010668 Snap Ring (0.106 in.) ................................................................................. AR
23 582010669 Snap Ring (0.112 in.) ................................................................................. AR
23 582010670 Snap Ring (0.118 in.) ................................................................................. AR
23 582010671 Snap Ring (0.124 in.) ................................................................................. AR
23 582010672 Snap Ring (0.130 in.) ................................................................................. AR
23 582010673 Snap Ring (0.136 in.) ................................................................................. AR
23 582010674 Snap Ring (0.142 in.) ................................................................................. AR
23 582010675 Snap Ring (0.148 in.) ................................................................................. AR
23 582010676 Snap Ring (0.154 in.) ................................................................................. AR
23 582010677 Snap Ring (0.159 in.) ................................................................................. AR
23 582010678 Snap Ring (0.165 in.) ................................................................................. AR

E877 ©2015 Yale Materials Handling Corporation 6-23

P22926 12-10

REVERSE CLUTCH ASSEMBLY (FIGURE 6-16)

6-24 ©2015 Yale Materials Handling Corporation E877

 12-10 P22926

REVERSE CLUTCH ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
582003845 Transmission Assy .............................................................................................. 1
1 582010685 Bearing , Roller ............................................................................................... 2
2 582010686 Ring , Piston ................................................................................................... 2
3 582010766 Shaft ............................................................................................................... 1
4 582010650 Stud ................................................................................................................ 1
5 582010768 Gear ............................................................................................................... 1
6 582010769 Snap Ring ....................................................................................................... 1
7 582010756 Needle Bearing ............................................................................................... 1
8 582010770 Idler Gear ....................................................................................................... 1
9 582010757 Ball Bearing .................................................................................................... 1
10 582010866 Retaining Ring ................................................................................................ 1
11 582010758 Snap Ring ....................................................................................................... 1
12 582010759 Coupling ......................................................................................................... 1
13 582010760 Disk ............................................................................................................ 1
14 582010761 Piston ......................................................................................................... 1
15 582010654 O-Ring ................................................................................................... 1
16 582010655 O-Ring ................................................................................................... 1
17 582010762 Washer ....................................................................................................... 1
18 582010763 Spring ......................................................................................................... 1
19 582010764 Disk , Support ............................................................................................. 1
20 582010765 Ring ............................................................................................................ 1
21 582010659 Disk , Outer Clutch ..................................................................................... 2
22 582010661 Disk , Inner Clutch ...................................................................................... 10
23 582010660 Disk ............................................................................................................ 9
24 582010662
582034496 Shim ........................................................................................................... 1
25 582010664 Snap Ring (0.083 in.) ................................................................................. AR
25 582010665 Snap Ring (0.089 in.) ................................................................................. AR
25 582010666 Snap Ring (0.094 in.) ................................................................................. AR
25 582010667 Snap Ring (0.100 in.) ................................................................................. AR
25 582010668 Snap Ring (0.106 in.) ................................................................................. AR
25 582010669 Snap Ring (0.112 in.) ................................................................................. AR
25 582010670 Snap Ring (0.118 in.) ................................................................................. AR
25 582010671 Snap Ring (0.124 in.) ................................................................................. AR
25 582010672 Snap Ring (0.130 in.) ................................................................................. AR
25 582010673 Snap Ring (0.136 in.) ................................................................................. AR
25 582010674 Snap Ring (0.142 in.) ................................................................................. AR
25 582010675 Snap Ring (0.148 in.) ................................................................................. AR
25 582010676 Snap Ring (0.154 in.) ................................................................................. AR
25 582010677 Snap Ring (0.159 in.) ................................................................................. AR
25 582010678 Snap Ring (0.165 in.) ................................................................................. AR

E877 ©2015 Yale Materials Handling Corporation 6-25

P22927 12-10

OUTPUT FLANGE (FIGURE 6-17)

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582016288 Flange (Input) ................................................................................................. 1

6-26 ©2015 Yale Materials Handling Corporation E877

 12-10 P22915

UNIVERSAL SHAFT (FIGURE 6-18)

ITEM PART NO. DESCRIPTION QTY

1 582016283 Shaft , Universal ................................................................................................. 1
1 582017133 Kit-Universal Joint .......................................................................................... 2
2 582016338 Capscrew ............................................................................................................ 8

E877 ©2015 Yale Materials Handling Corporation 6-27

P22929 12-10

CONTROL VALVE (FIGURE 6-19)

PAGE 1 OF 4

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010605 Plug Assembly ................................................................................................ 8
1 582010871 O-Ring ........................................................................................................ 1
2 582010801 Screw ............................................................................................................. 23
3 582010805 Plate ............................................................................................................... 1
4 582010804 Plate ............................................................................................................... 1
5 582010802 Plate ............................................................................................................... 1

6-28 ©2015 Yale Materials Handling Corporation E877

 12-10 P22930

CONTROL VALVE (FIGURE 6-20)

PAGE 2 OF 4

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010807 Switch ............................................................................................................. 1
1 582016244 O-Ring ........................................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 6-29

P22931 12-10

CONTROL VALVE (FIGURE 6-21)

PAGE 3 OF 4

6-30 ©2015 Yale Materials Handling Corporation E877

 12-10 P22931

CONTROL VALVE
PAGE 3 OF 4

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010820 Spring ............................................................................................................. 1
2 582010819 Piston ............................................................................................................. 1
3 582010816 Spring ............................................................................................................. 5
4 582010815 Piston ............................................................................................................. 5
5 582010873 Plate ............................................................................................................... 5
6 582010826 Screw ............................................................................................................. 6
7 582010824 Pressure Regulator ........................................................................................ 5
7 582010825 O-Ring ........................................................................................................ 1
8 582010828 Gasket ............................................................................................................ 2
9 582010829 Cover .............................................................................................................. 1
10 582010823 Screw ............................................................................................................. 64
11 582010822 Housing .......................................................................................................... 2
12 582010821 Gasket ............................................................................................................ 2
13 582010813 Piston ............................................................................................................. 6
14 582010814 Spring ............................................................................................................. 6
15 582010812 Plug ................................................................................................................ 1
16 582010812 Plug ................................................................................................................ 1
17 582010810 Valve Block ..................................................................................................... 1
18 582010827 Wire Harness .................................................................................................. 1
19 582010830 Cover .............................................................................................................. 1
20 582010831 Clamp ............................................................................................................. 1
21 582010817 Piston ............................................................................................................. 1
22 582010818 Spring ............................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 6-31

P22932 12-10

CONTROL VALVE (FIGURE 6-22)

PAGE 4 OF 4

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582010832 Plate ............................................................................................................... 1
2 582010833 Screen ............................................................................................................ 5
3 582010834 Plate ............................................................................................................... 1
4 582010835
582041799 Screw ............................................................................................................. 18

6-32 ©2015 Yale Materials Handling Corporation E877

 12-10 P22933

PRESSURE REGULATOR (FIGURE 6-23)

ITEM PART NO. DESCRIPTION QTY

582003845 Transmission Assy .............................................................................................. 1
1 582016265 Plug ................................................................................................................ 1
1 582010868 O-Ring ............................................................................................................ 1
2 582010838 Spring ............................................................................................................. 1
3 582010837 Piston ............................................................................................................. 1
4 582010842 Spring ............................................................................................................. 1
5 582010843 Piston ............................................................................................................. 1
6 582010836 Valve .............................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 6-33

P22933 12-10

NOTES

6-34 ©2015 Yale Materials Handling Corporation E877

 SECTION 7

7 DRIVE AXLE
 CONTENTS

SECTION 7
DRIVE AXLE

DESCRIPTION PAGE

AXLE HOUSING AND ATTACHING PARTS .................................................................................................. 7-2

DIFFERENTIAL AND CARRIER
DRY BRAKE ................................................................................................................................................ 7-4
WET BRAKE ............................................................................................................................................... 7-8
DRIVE TIRES AND WHEELS
BERGOUGNAN - SOLID TIRE ................................................................................................................... 7-18
BRIDGESTONE .......................................................................................................................................... 7-19
MICHELIN ................................................................................................................................................... 7-20
TRELLEBORG ............................................................................................................................................ 7-21
TRELLEBORG TR900 ................................................................................................................................ 7-22
HUB AND SHAFT ASSEMBLY
DRY BRAKE ................................................................................................................................................ 7-12
WET BRAKE ............................................................................................................................................... 7-14
PARK BRAKE
WET BRAKE ............................................................................................................................................... 7-16

E877 ©2015 Yale Materials Handling Corporation 7-1

P22942 12-10

AXLE HOUSING AND ATTACHING PARTS (FIGURE 7-1)

7-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P22942

AXLE HOUSING AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY
580072966 Drive Axle Assembly (Dry Brake) ....................................................................... 1
582016224 Drive Axle Assembly (Wet Brake) ....................................................................... 1
1 580024353 Drive Axle Housing ......................................................................................... 1
1 580019489 Magnet (Not Shown) .................................................................................. 6
2 580003267 Fitting ......................................................................................................... 1
3 580075437 Screw (Long) .............................................................................................. 4
3 580025534 Screw (Short) ............................................................................................. 12
4 580003268 Plug ............................................................................................................ 1
5 518108822 Washer ....................................................................................................... 16
6 580066731 Breather ..................................................................................................... 1
7 580003941 Wheel Nut ........................................................................................................... 20
8 580004787 Capscrew ............................................................................................................ 8
9 061278600 Washer ............................................................................................................... 16
10 580003947 Nut ...................................................................................................................... 8

E877 ©2015 Yale Materials Handling Corporation 7-3

P22944 12-10

DIFFERENTIAL AND CARRIER (FIGURE 7-2)

DRY BRAKE

7-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P22944

DIFFERENTIAL AND CARRIER

DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

580072966 Drive Axle Assembly ........................................................................................... 1
1 580075513 Differential Housing Case Assembly .............................................................. 1
2 580003959 Washer ....................................................................................................... 8
3 580003993 Capscrew ................................................................................................... 16
4 580075434 Thrust Washer ............................................................................................ 2
5 580075457 Gear ........................................................................................................... 2
6 580075458
580004016 Spider ......................................................................................................... 1
7 580004015 Pinion ......................................................................................................... 4
8 580075435 Thrust Washer ............................................................................................ 4
9 580020871 Bevel Gear Assembly ..................................................................................... 1
10 580004018 Locknut ....................................................................................................... 1
11 580004019 Washer ....................................................................................................... 1
12 580003958 Capscrew ....................................................................................................... 8
13 518108822 Washer ........................................................................................................... 12
14 580003984 Nut .................................................................................................................. 12
15 580003973 Bearing ........................................................................................................... 1
16 ..... Shim (0.003 in.) .............................................................................................. AR
16 ..... Shim (0.005 in.) .............................................................................................. AR
16 ..... Shim (0.010 in.) .............................................................................................. AR
16 ..... Shim (0.020 in.) .............................................................................................. AR
17 580075427 Carrier and Cap Assy ..................................................................................... 1
17 580003978 Ball ............................................................................................................. 4
17 580003977 Washer ....................................................................................................... 4
17 931018916 Capscrew ................................................................................................... 4
18 580003974 Snap Ring ....................................................................................................... 1
19 580075430 Oil Seal ........................................................................................................... 1
20 580003972 Bearing Cone (Outer) ..................................................................................... 1
21 580075429 Cage ............................................................................................................... 1
22 ..... Spacer (8,75 mm) ........................................................................................... 2
22 ..... Spacer (8,78 mm) ........................................................................................... 2
22 ..... Spacer (8,80 mm) ........................................................................................... 2
22 ..... Spacer (8,83 mm) ........................................................................................... 2
22 ..... Spacer (8,85 mm) ........................................................................................... 2
22 ..... Spacer (8,98 mm) ........................................................................................... 2
22 ..... Spacer (9,10 mm) ........................................................................................... 2
22 ..... Spacer (9,13 mm) ........................................................................................... 2
22 ..... Spacer (9,15 mm) ........................................................................................... 2
22 ..... Spacer (9,18 mm) ........................................................................................... 2
22 ..... Spacer (9,20 mm) ........................................................................................... 2
23 580003955 Bearing Cone (Inner) ...................................................................................... 1
24 580003959 Washer ........................................................................................................... 16
25 580003953 Deflector ......................................................................................................... 1
26 580003982 Ring Bearing Set (LH and RH) ....................................................................... 1
27 580015905 Bearing Cup Set (LH and RH) ........................................................................ 1
28 580015904 Bearing Cone Set (LH and RH) ...................................................................... 1
29 580003952 Yoke Assembly ............................................................................................... 1
30 580003985 Bolt and Capscrew ......................................................................................... 12
31 580051706 Cotter Pin ....................................................................................................... 2
32 580003979 Screw ............................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 7-5

P22944 12-10

DIFFERENTIAL AND CARRIER

DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

33 580003980 Locknut ........................................................................................................... 1
580003960 Kit-Spacer ........................................................................................................... 1
580075433 Kit-Differential ..................................................................................................... 1
580003983 Kit-Hardware ....................................................................................................... 1
580075428 Kit-Shim .............................................................................................................. 1

7-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P22944

NOTES

E877 ©2015 Yale Materials Handling Corporation 7-7

P22943 12-13

DIFFERENTIAL AND CARRIER (FIGURE 7-3)

WET BRAKE

7-8 ©2015 Yale Materials Handling Corporation E877

 12-13 P22943

DIFFERENTIAL AND CARRIER

WET BRAKE

ITEM PART NO. DESCRIPTION QTY

582016224 Drive Axle Assembly ........................................................................................... 1
582016625 Differential Carrier Assembly .......................................................................... 1
580075514 Differential Carrier Assembly ..................................................................... 1
1 580075513 Differential Housing Case Assembly ..................................................... 1
1 580059257 Case .................................................................................................. 1
2 580003959 Washer .......................................................................................... 16
3 580003993 Capscrew ...................................................................................... 16
4 580075434 Thrust Washer ............................................................................... 2
5 580075457 Gear .............................................................................................. 2
6 580075458
580004016 Spider ............................................................................................ 1
7 580004015 Pinion ............................................................................................ 4
8 580075435 Thrust Washer ............................................................................... 4
9 580020871 Bevel Gear Assembly ........................................................................ 1
10 580004018 Locknut .......................................................................................... 1
11 580004019 Washer .......................................................................................... 1
12 580051705 Capscrew .......................................................................................... 8
13 518108822 Washer .............................................................................................. 12
14 580003984 Nut ..................................................................................................... 12
15 580003973 Bearing .............................................................................................. 1
16 580075428 Kit-Shim ............................................................................................. 1
17 580075427 Carrier and Cap Assy ........................................................................ 1
17 580003978 Ball ................................................................................................ 4
17 580003977 Washer .......................................................................................... 4
17 931018916 Capscrew ...................................................................................... 4
18 580003974 Snap Ring .......................................................................................... 1
19 580075430 Oil Seal .............................................................................................. 1
20 580003972 Bearing Cone (Outer) ........................................................................ 1
21 580020858 Pinion (Cage Assembly) .................................................................... 1
21 056226300 Bearing Cup , Tapered Roller (Not Shown) .................................. 1
21 580003957 Bearing Cup (Not Shown) ............................................................. 1
22 580003960 Kit-Spacer .......................................................................................... 1
23 580003955 Bearing Cone (Inner) ......................................................................... 1
24 580003959 Washer .............................................................................................. 8
25 580003980 Locknut .............................................................................................. 1
26 580003982 Ring Bearing Set (LH and RH) .......................................................... 1
27 580015905 Bearing Cup Set (LH and RH) ........................................................... 1
28 580015904 Bearing Cone Set (LH and RH) ......................................................... 1
29 580003979 Screw ................................................................................................ 1
30 580003985 Bolt and Capscrew ............................................................................ 12
31 580051706 Cotter Pin .......................................................................................... 2
32 580045312 Yoke ........................................................................................................... 1
33 580020867 Adapter (Brake) .......................................................................................... 1
34 449001242 Capscrew ................................................................................................... 5
35 580020856 Brake Disk .................................................................................................. 1
36 061278000 Washer ....................................................................................................... 8
37 059719100 Capscrew ................................................................................................... 8
38 580049413 Brake Assembly (Park Brake) (FP22947 [Page 7-16])............................. 1
580075433 Kit-Differential .................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 7-9

P22943 12-13

DIFFERENTIAL AND CARRIER

WET BRAKE

ITEM PART NO. DESCRIPTION QTY

580003983 Kit-Hardware ..................................................................................... 1

7-10 ©2015 Yale Materials Handling Corporation E877

 12-13 P22943

NOTES

E877 ©2015 Yale Materials Handling Corporation 7-11

P22946 12-10

HUB AND SHAFT ASSEMBLY (FIGURE 7-4)

DRY BRAKE

7-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P22946

HUB AND SHAFT ASSEMBLY

DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

580072966 Drive Axle Assembly ........................................................................................... 1
1 580004789 Brake Drum .................................................................................................... 2
2 580003268 Plug ................................................................................................................ 2
3 580020801 Spider ............................................................................................................. 2
3 580020802 Spider ......................................................................................................... 2
4 580020803 Button (Thrust) ....................................................................................... 3
5 580004024 Button (Thrust) ....................................................................................... 1
6 580020809 Lockring ...................................................................................................... 3
7 580004796 Washer (Inner) ........................................................................................... 3
8 580020810 Pinion ......................................................................................................... 3
9 580020811 Thrust Washer ............................................................................................ 3
10 580020812 Shaft (Pinion) ............................................................................................. 3
10 580020813 O-Ring ................................................................................................... 1
11 580004031 Snap Ring ....................................................................................................... 2
12 580020804 Gear ............................................................................................................... 2
13 580004801 Nut .................................................................................................................. 2
14 580004800 Thrust Washer ................................................................................................ 2
15 580020805 Gear ............................................................................................................... 2
16 580020806 Capscrew ....................................................................................................... 4
17 580020807 Lock ................................................................................................................ 2
18 580020808 Hub ................................................................................................................. 2
19 504061794 Washer ........................................................................................................... 26
20 580075517 Axle Shaft (RH) .............................................................................................. 1
20 580075518 Axle Shaft (LH) ............................................................................................... 1
21 580075614 Spindle ........................................................................................................... 2
22 580004806 Bearing Cone (Outer) ..................................................................................... 2
22 580004808 Bearing Cup (Outer) ....................................................................................... 2
23 580004038 O-Ring ............................................................................................................ 2
24 580020814 Hub ................................................................................................................. 2
25 580040894 Wheel Stud ..................................................................................................... 20
26 054146100 Bearing Cup (Inner) ........................................................................................ 2
27 580004809 Bearing Cone (Inner) ...................................................................................... 2
28 580004044 Seal ................................................................................................................ 2
29 580020815 Capscrew ....................................................................................................... 26
30 580004030 Screw ............................................................................................................. 6
31 580003941 Wheel Nut ........................................................................................................... 20

E877 ©2015 Yale Materials Handling Corporation 7-13

P22945 12-10

HUB AND SHAFT ASSEMBLY (FIGURE 7-5)

WET BRAKE

7-14 ©2015 Yale Materials Handling Corporation E877

 12-10 P22945

HUB AND SHAFT ASSEMBLY

WET BRAKE

ITEM PART NO. DESCRIPTION QTY

582016224 Drive Axle Assembly ........................................................................................... 1
1 580003268 Plug ................................................................................................................ 2
2 580004030 Screw ............................................................................................................. 6
3 580020876 Spider Assembly ............................................................................................ 2
4 580020803 Button (Thrust) ........................................................................................... 3
5 580004024 Button (Thrust) ........................................................................................... 1
6 580020809 Lockring ...................................................................................................... 3
7 580004796 Washer (Inner) ........................................................................................... 3
8 580020810 Pinion ......................................................................................................... 3
9 580020811 Thrust Washer ............................................................................................ 3
10 580020812 Shaft (Pinion) ............................................................................................. 3
10 580020813 O-Ring ................................................................................................... 2
11 580004031 Snap Ring ....................................................................................................... 2
12 580020804 Gear ............................................................................................................... 2
13 580004800 Thrust Washer ................................................................................................ 2
14 ..... Pin .................................................................................................................. 2
15 580004801 Nut (Bearing) .................................................................................................. 2
16 ..... Sleeve ............................................................................................................ 2
17 580020805 Gear ............................................................................................................... 2
18 580020806 Capscrew ....................................................................................................... 4
19 580020807 Lock ................................................................................................................ 2
20 580020808 Hub ................................................................................................................. 2
21 580004038 O-Ring ............................................................................................................ 2
22 580075517 Axle Shaft (RH) .............................................................................................. 1
22 580075518 Axle Shaft (LH) ............................................................................................... 1
23 580072592 Hub Assembly ................................................................................................ 2
24 580004806 Bearing Cone (Outer) ................................................................................. 2
25 580004808 Bearing Cup (Outer) ................................................................................... 1
26 580072594 Bearing Cup ............................................................................................... 1
27 580072599 Bearing Cone (Inner) .................................................................................. 2
28 580020881 Seal ............................................................................................................ 2
29 580020880 Seal , Face ..................................................................................................... 2
30 580040894 Wheel Stud ..................................................................................................... 20
31 580020815 Capscrew ....................................................................................................... 26
32 504061794 Washer ........................................................................................................... 26
33 580072591 Spindle ........................................................................................................... 2
34 580003941 Wheel Nut ....................................................................................................... 20

E877 ©2015 Yale Materials Handling Corporation 7-15

P22947 12-10

PARK BRAKE (FIGURE 7-6)

WET BRAKE

7-16 ©2015 Yale Materials Handling Corporation E877

 12-10 P22947

PARK BRAKE
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

580049413 Brake Assembly (Park Brake) ............................................................................. 1
1 580024326 Housing .......................................................................................................... 1
2 580024327 Retaining Ring ................................................................................................ 1
3 580024328 Piston (Stop) ................................................................................................... 1
4 580024329 Piston ............................................................................................................. 1
5 580024330 Cap ................................................................................................................. 1
6 580024331 Bolt ................................................................................................................. 2
7 580024332 Cup ................................................................................................................. 2
8 580024333 Boot ................................................................................................................ 1
9 580024334 Brake Lining ................................................................................................... 2
10 580024335 Sleeve (Friction) ............................................................................................. 2
11 580024336 Magnet ........................................................................................................... 2
12 580024337 Seal (Cup) ...................................................................................................... 1
13 580024338 Seal (Cup) ...................................................................................................... 1
14 580024339 Setscrew ......................................................................................................... 1
15 580024340 Locknut ........................................................................................................... 1
16 580024341 Nut .................................................................................................................. 2
17 580024342 Cotter Pin ....................................................................................................... 2
18 580024343 O-Ring ............................................................................................................ 1
19 580024344 O-Ring ............................................................................................................ 1
20 580024345 O-Ring ............................................................................................................ 1
21 580024346 Disk Spring ..................................................................................................... 6
22 580024347 Wear Plate ...................................................................................................... 1
23 580024348 Cylinder Rod ................................................................................................... 1
24 580024349 Bleeder Valve ................................................................................................. 1
25 580024350 Washer ........................................................................................................... 1
26 580024351 Adapter ........................................................................................................... 1
580032497 Kit-Repair Parking Brake ................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 7-17

P22938 12-10

DRIVE TIRES AND WHEELS (FIGURE 7-7)

BERGOUGNAN — SOLID TIRE

ITEM PART NO. DESCRIPTION QTY

1 580002802 Solid Tire (12.00 x 20 Solid) ............................................................................... 6
2 524318726 Wheel Assy ......................................................................................................... 1
2 580003074 Ring ................................................................................................................ 1
2 580003075 Bead-Seat Ring .............................................................................................. 1
3 580003076 Wheel Lock Ring ............................................................................................ 1

7-18 ©2015 Yale Materials Handling Corporation E877

 12-10 P22939

DRIVE TIRES AND WHEELS (FIGURE 7-8)

BRIDGESTONE

KEY:
A: 12.00 x 20 - 20
B: 12.00 x 20 - 20, Heavy Duty Rim Option
QTY
ITEM PART NO. DESCRIPTION A B
580042012 Pneumatic Tire ........................................................................................... 1 1
1 580004012 Pneumatic Tire (With Flap) .................................................................... 1 1
1 580002801 Pneumatic Tire ....................................................................................... 1 1
2 524318724 Wheel Assy ................................................................................................ .. 1
2 524318727 Wheel Assy ................................................................................................ 1 ..
2 580003087 Wheel Side Ring .................................................................................... 1 ..
2 580003074 Ring ....................................................................................................... .. 1
2 580003075 Bead-Seat Ring ..................................................................................... .. 1
3 580003080 Wheel Lock Ring .................................................................................... 1 ..
3 580003076 Wheel Lock Ring ........................................................................................ .. 1

E877 ©2015 Yale Materials Handling Corporation 7-19

P22940 12-10

DRIVE TIRES AND WHEELS (FIGURE 7-9)

MICHELIN

ITEM PART NO. DESCRIPTION QTY

580014964 Pneumatic Tire Assy, Tubeless (12.00 x 20 Radial, Michelin XZM) (Includes Tire
and Tubeless Bead Seal) (12.00 x 20) ............................................................... 1
1 580002808 Pneumatic Tire (Radial) (Michelin) ................................................................. 1
2 524318727 Wheel Assy ......................................................................................................... 1
2 580003087 Wheel Side Ring ............................................................................................. 1
3 580003080 Wheel Lock Ring ................................................................................................. 1

7-20 ©2015 Yale Materials Handling Corporation E877

 12-10 P22941

DRIVE TIRES AND WHEELS (FIGURE 7-10)

TRELLEBORG

KEY:
A: 12.00 x 20 - 16
B: 11.00 x 20 - 18
QTY
ITEM PART NO. DESCRIPTION A B
580002803 Pneumatic Tire Assy, Tubed (12.00 x 20 - 20 Bias Ply, Trelleborg T900)
(Includes Tire, Tube, and Flap) .................................................................. 1 ..
580060791 Pneumatic Tire (Tire and Tube) ................................................................. .. 1
1 580002804 Pneumatic Tire (Bias) (Trelleborg) ......................................................... 1 ..
1 580060910 Pneumatic Tire ....................................................................................... .. 1
1 580002805 Tube ....................................................................................................... 1 ..
1 580002798 Pneumatic Tire ....................................................................................... .. 1
1 580002818 Tire Flap ................................................................................................. 1 1
2 524318727 Wheel Assy ................................................................................................ 1 1
2 580003087 Wheel Side Ring .................................................................................... 1 1
3 580003080 Wheel Lock Ring .................................................................................... 1 1

E877 ©2015 Yale Materials Handling Corporation 7-21

P26842 06-13

DRIVE TIRES AND WHEELS (FIGURE 7-11)

TRELLEBORG TR900

ITEM PART NO. DESCRIPTION QTY

1 582033832 Pneumatic Tire .................................................................................................... 4
1 580002805 Tube ............................................................................................................... 1
2 524318727 Wheel Assy ......................................................................................................... 1
2 580003087 Wheel Side Ring ............................................................................................. 1
3 580003080 Wheel Lock Ring ............................................................................................ 1
a 580003941 Wheel Nut ........................................................................................................... 20
a 580002819 Extension (Valve Stem) ...................................................................................... 2

FOOTNOTES:
a Not Illustrated

7-22 ©2015 Yale Materials Handling Corporation E877

 SECTION 8

8 STEERING SYSTEM
 CONTENTS

SECTION 8
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE .................................................................................................................................................. 8-2

STEER COLUMN ASSEMBLY ........................................................................................................................ 8-14
STEER CYLINDER ......................................................................................................................................... 8-6
STEER TIRES AND WHEELS
BERGOUGNAN - SOLID TIRE ................................................................................................................... 8-8
BRIDGESTONE .......................................................................................................................................... 8-9
MICHELIN ................................................................................................................................................... 8-10
TRELLEBORG ............................................................................................................................................ 8-11
TRELLEBORG TR900 ................................................................................................................................ 8-12
STEERING COLUMN ...................................................................................................................................... 8-16
STEERING CONTROL UNIT ASSEMBLY ...................................................................................................... 8-20
STEERING HOSES AND ATTACHING PARTS ............................................................................................. 8-18

E877 ©2015 Yale Materials Handling Corporation 8-1

P22956 12-10

STEER AXLE (FIGURE 8-1)

8-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P22956

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
1 580019425 Hub Assembly, Wheel (Standard) ...................................................................... 2
1 582009638 Wheel Hub Assembly (Long Stud) ...................................................................... 2
1 580019426 Hub ................................................................................................................. 1
2 580003499 Wheel Stud ..................................................................................................... 10
2 582008654 Wheel Stud (Long) ......................................................................................... 10
3 502029915 Bearing Cup (J-Line) ...................................................................................... 1
4 065863200 Bearing Cup ................................................................................................... 1
5 580003629 Wear Sleeve ....................................................................................................... 2
6 580019411 Cap ..................................................................................................................... 2
7 015423600 Cotter Pin ............................................................................................................ 2
8 580003502 Nut ...................................................................................................................... 2
9 580003504 Washer ............................................................................................................... 2
10 015026600 Washer (Standard Wheel Hub Assembly) .......................................................... 6
10 449021010 Washer (Long Stud Wheel Hub Assembly) ........................................................ 6
11 449001296 Capscrew ............................................................................................................ 6
12 580003507 Bearing Cone ...................................................................................................... 2
13 580019413 Bearing Cap Assembly ....................................................................................... 2
14 504224217 Wear Sleeve ................................................................................................... 1
15 500210903 Bearing Cup ................................................................................................... 1
16 580003512 Shim (0.005 in.) .................................................................................................. AR
16 580003513 Shim (0.007 in.) .................................................................................................. AR
16 580003514 Shim (0.020 in.) .................................................................................................. AR
17 504224218 Seal ..................................................................................................................... 2
18 580003515 Seal ..................................................................................................................... 2
19 502029914 Bearing Cone (J-Line) ......................................................................................... 2
20 065865700 Bearing Cone ...................................................................................................... 2
21 580003640 Seal ..................................................................................................................... 2
22 056226300 Bearing Cup , Tapered Roller ............................................................................. 2
23 502515904 Bearing Cone , Tapered Roller ........................................................................... 2
24 580003602 Seal ..................................................................................................................... 2
24 580003603 Wear Sleeve ....................................................................................................... 2
25 022784400 Grease Fitting ..................................................................................................... 6
26 580025691 Pin ....................................................................................................................... 2
27 580070737 Plate .................................................................................................................... 2
28 580025690 Pin ....................................................................................................................... 2
29 580003522 Seal ..................................................................................................................... 8
30 580075528 Spindle (LH) ........................................................................................................ 1
31 580075529 Spindle (RH) ....................................................................................................... 1
32 931018907 Capscrew ............................................................................................................ 8
33 582008468
449021042 Washer ............................................................................................................... 8
34 580076361 Steering Axle Frame ........................................................................................... 1
34 580060899 Shaft ............................................................................................................... 1
35 580019418 Tie Rod ............................................................................................................... 2
36 502536904 Bushing .......................................................................................................... 2
37 580003536 Capscrew ............................................................................................................ 4
38 504233259 Anchor ................................................................................................................ 4
39 012824100 O-Ring ................................................................................................................ 2
40 580067056 Steering Cylinder (FP22948 [Page 8-6])........................................................... 1
41 580020430 Fitting .................................................................................................................. 1
42 580020576 Fitting .................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 8-3

P22956 12-10

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
43 580003482 Sealing Ring ....................................................................................................... 1
44 580003483 Shim (0.110 in.) .................................................................................................. AR
44 580003484 Shim (0.040 in.) .................................................................................................. AR
45 580003485 Bushing ............................................................................................................... 2
46 580003486 Flange ................................................................................................................. 2
47 580003941 Wheel Nut ........................................................................................................... 20
48 016104000 Washer ............................................................................................................... 4
49 449001404 Capscrew ............................................................................................................ 4
50 580060022 Nut ...................................................................................................................... 4
51 015628700 Grease Fitting ..................................................................................................... 2
52 449021006 Washer ............................................................................................................... 6
53 449001016 Capscrew ............................................................................................................ 6
a 582009636 Ring (Wheel Nut Protection) ............................................................................... 2

FOOTNOTES:
a Not Illustrated

8-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P22956

NOTES

E877 ©2015 Yale Materials Handling Corporation 8-5

P22948 12-10

STEER CYLINDER (FIGURE 8-2)

8-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P22948

STEER CYLINDER
ITEM PART NO. DESCRIPTION QTY
580067056 Steering Cylinder ................................................................................................ 1
1 580003543 Tube Wldmt-Cylinder ...................................................................................... 1
2 015492400 O-Ring ............................................................................................................ 2
3 502011910 Back-Up Ring ................................................................................................. 2
4 580065970 End Cap ......................................................................................................... 2
5 504804792 Seal ................................................................................................................ 2
6 524214605 Rod Wiper ...................................................................................................... 2
7 580002659 Wear Ring ...................................................................................................... 2
8 504305703 Piston Seal ..................................................................................................... 1
9 580066536 Piston Rod Assembly ..................................................................................... 1
9 580066539 Piston ......................................................................................................... 1
9 580042394 Rod ............................................................................................................. 1
580041108 Kit-Seal (Shell) .................................................................................................... 1
580066019 Kit-Seal (Steering Cylinder) ................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 8-7

P22949 12-10

STEER TIRES AND WHEELS (FIGURE 8-3)

BERGOUGNAN — SOLID TIRE

ITEM PART NO. DESCRIPTION QTY

1 580002802 Solid Tire (12.00 x 20 Solid) ............................................................................... 1
2 524318726 Wheel Assy ......................................................................................................... 1
2 580003074 Ring ................................................................................................................ 1
2 580003075 Bead-Seat Ring .............................................................................................. 1
3 580003076 Wheel Lock Ring ............................................................................................ 1

8-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P22950

STEER TIRES AND WHEELS (FIGURE 8-4)

BRIDGESTONE

KEY:
A: 12.00 x 20 - 20
B: 12.00 x 20 - 20, Heavy Duty Rim Option
QTY
ITEM PART NO. DESCRIPTION A B
580042012 Pneumatic Tire ........................................................................................... 1 1
1 580004012 Pneumatic Tire (With Flap) .................................................................... 1 1
1 580002801 Pneumatic Tire ....................................................................................... 1 1
1 580002818 Tire Flap ................................................................................................. 1 1
2 524318724 Wheel Assy ................................................................................................ .. 1
2 524318727 Wheel Assy ................................................................................................ 1 ..
2 580003087 Wheel Side Ring .................................................................................... 1 ..
2 580003074 Ring ....................................................................................................... .. 1
2 580003075 Bead-Seat Ring ..................................................................................... .. 1
3 580003080 Wheel Lock Ring .................................................................................... 1 ..
3 580003076 Wheel Lock Ring ........................................................................................ .. 1

E877 ©2015 Yale Materials Handling Corporation 8-9

P22951 12-10

STEER TIRES AND WHEELS (FIGURE 8-5)

MICHELIN

ITEM PART NO. DESCRIPTION QTY

580014964 Pneumatic Tire Assy, Tubeless (12.00 x 20 Radial, Michelin XZM) (Includes Tire
and Tubeless Bead Seal) ................................................................................... 1
1 580002808 Pneumatic Tire (Radial) (Michelin) ................................................................. 1
2 524318727 Wheel Assy ......................................................................................................... 1
2 580003087 Wheel Side Ring ............................................................................................. 1
3 580003080 Wheel Lock Ring ................................................................................................. 1

8-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P22952

STEER TIRES AND WHEELS (FIGURE 8-6)

TRELLEBORG

KEY:
A: 12.00 x 20 - 16
B: 11.00 x 20 - 18
QTY
ITEM PART NO. DESCRIPTION A B
580002803 Pneumatic Tire Assy, Tubed (12.00 x 20 - 20 Bias Ply, Trelleborg T900)
(Includes Tire, Tube, and Flap) .................................................................. 1 ..
580060791 Pneumatic Tire (Tire and Tube) ................................................................. .. 1
1 580002804 Pneumatic Tire (Bias) (Trelleborg) ......................................................... 1 ..
1 580060910 Pneumatic Tire ....................................................................................... .. 1
1 580002805 Tube ....................................................................................................... 1 ..
1 580002798 Pneumatic Tire ....................................................................................... .. 1
1 580002818 Tire Flap ................................................................................................. 1 1
2 524318727 Wheel Assy ................................................................................................ 1 1
2 580003087 Wheel Side Ring .................................................................................... 1 1
3 580003080 Wheel Lock Ring .................................................................................... 1 1

E877 ©2015 Yale Materials Handling Corporation 8-11

P26843 06-13

STEER TIRES AND WHEELS (FIGURE 8-7)

TRELLEBORG TR900

ITEM PART NO. DESCRIPTION QTY

1 582033832 Pneumatic Tire .................................................................................................... 4
1 580002805 Tube ............................................................................................................... 1
2 524318727 Wheel Assy ......................................................................................................... 1
2 580003087 Wheel Side Ring ............................................................................................. 1
3 580003080 Wheel Lock Ring ............................................................................................ 1
a 580003941 Wheel Nut ........................................................................................................... 20
a 580032080 Extension (Valve Stem) ...................................................................................... 2

FOOTNOTES:
a Not Illustrated

8-12 ©2015 Yale Materials Handling Corporation E877

 06-13 P26843

NOTES

E877 ©2015 Yale Materials Handling Corporation 8-13

P22954 11-13

STEER COLUMN ASSEMBLY (FIGURE 8-8)

8-14 ©2015 Yale Materials Handling Corporation E877

 11-13 P22954

STEER COLUMN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
580022313 Steering Column Assembly ................................................................................ 1
1 580065002 Horn Button .................................................................................................... 1
2 580075068 Wire (Horn Button) ......................................................................................... 1
3 580019957 Steering Column (FP22955 [Page 8-16])...................................................... 1
4 580075419 Terminal ......................................................................................................... 1
5 580094849 Steering Wheel ............................................................................................... 1
6 580034098 Cover (Upper) ................................................................................................. 1
7 580014813 Screw ............................................................................................................. 6
8 580022213 Nut .................................................................................................................. 6
9 580077538 Washer ........................................................................................................... 6
10 580034099 Warning Light (With Circuit Board) ................................................................. 1
11 580021046 Cover (Upper LH) ........................................................................................... 1
12 580021048 Cover (Lower LH) ........................................................................................... 1
13 580022305 Cover (Boot) ................................................................................................... 1
14 580021049 Cover (Lower RH) .......................................................................................... 1
15 580014811 Washer (Plastic) ............................................................................................. 12
16 449007016 Screw ............................................................................................................. 12
17 580021047 Cover (Upper RH) .......................................................................................... 1
18 580077539 Nut .................................................................................................................. 4
19 580018841 Flasher (Turn Signal) .......................................................................................... 1
20 580034097 Switch (Turn Signal) ........................................................................................... 1
21 580051793 Screw (Turn Signal) ............................................................................................ 1
22 580094850 Wheelspinner ...................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 8-15

P22955 12-10

STEERING COLUMN (FIGURE 8-9)

8-16 ©2015 Yale Materials Handling Corporation E877

 12-10 P22955

STEERING COLUMN
ITEM PART NO. DESCRIPTION QTY
580019957 Steering Column ................................................................................................. 1
1 580019927 Pipe (Upper) ................................................................................................... 1
2 580019907 Pin .................................................................................................................. 1
3 580019904 Nut .................................................................................................................. 1
4 580019913 Shaft (Upper) .................................................................................................. 1
5 580019933 Spring ............................................................................................................. 1
6 580019905 Snap Ring ....................................................................................................... 4
7 580028726 O-Ring ............................................................................................................ 2
8 580019917 Screw ............................................................................................................. 2
9 580028727 Nut (Zinc Plated) ............................................................................................ 2
10 580019934 Screw ............................................................................................................. 2
11 580019914 Screw ............................................................................................................. 2
12 580019909 Pipe (Lower) ................................................................................................... 1
13 580019928 Shaft (Lower) .................................................................................................. 1
14 580028730 Support ........................................................................................................... 1
15 580019926 Screw ............................................................................................................. 8
16 580019925 Washer ........................................................................................................... 8
17 580019916 Nut .................................................................................................................. 8
18 580019935 Bracket ........................................................................................................... 1
19 580019915 Boot ................................................................................................................ 1
20 580019903 Handle ............................................................................................................ 1
21 580019919 Spacer ............................................................................................................ 1
22 580019932 Spring ............................................................................................................. 1
23 580019918 Nut (Stop) ....................................................................................................... 2
24 580019911 Lever (Back) ................................................................................................... 1
25 580019912 Lever (Front) ................................................................................................... 1
26 580019920 Washer ........................................................................................................... 1
27 580019910 Support ........................................................................................................... 1
28 580019924 Cotter Pin ....................................................................................................... 1
29 580028732 Ring ................................................................................................................ 1
30 580028728 Support (Includes Horn Relay) ....................................................................... 1
31 580028733 Connector (Connects to Horn Button) ........................................................ 1
32 580028731 Nut .................................................................................................................. 2
33 580019931 Screw ............................................................................................................. 2
34 580028729 Regulator (Tilt) ................................................................................................ 1
35 580019906 Ring ................................................................................................................ 1
36 580019902 Boot ................................................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 8-17

P22957 12-10

STEERING HOSES AND ATTACHING PARTS (FIGURE 8-10)

8-18 ©2015 Yale Materials Handling Corporation E877

 12-10 P22957

STEERING HOSES AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY
1 580020430 Fitting .................................................................................................................. 4
2 580020581 Fitting .................................................................................................................. 1
3 580093163 Hose Assy (To Steer Axle) ................................................................................. 1
4 580093159 Hose Assy (To Steer Axle) ................................................................................. 1
5 580093156 Hose Assy ........................................................................................................... 1
6 580093160 Hose Assy ........................................................................................................... 1
7 580093164 Hose Assy ........................................................................................................... 1
8 312850032 Strap Clamp ........................................................................................................ 1
9 500412904 Clamp ................................................................................................................. 3
10 449021006 Washer ............................................................................................................... 6
11 449001302 Capscrew ............................................................................................................ 2
12 449015036 Locknut ............................................................................................................... 4
13 580031077 Clamp ................................................................................................................. 1
14 580077052 Clamp (Twin) ...................................................................................................... 4
15 580077051 Cover Plate ......................................................................................................... 1
16 449001052 Capscrew ............................................................................................................ 1
17 580086362 Bolt ...................................................................................................................... 3

E877 ©2015 Yale Materials Handling Corporation 8-19

P22953 11-13

STEERING CONTROL UNIT ASSEMBLY (FIGURE 8-11)

8-20 ©2015 Yale Materials Handling Corporation E877

 11-13 P22953

STEERING CONTROL UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 580094892 Steering Valve .................................................................................................... 1
2 580023068 Capscrew ............................................................................................................ 2
3 580047534 Capscrew ............................................................................................................ 4
4 520037852 Washer ............................................................................................................... 4
5 520042837 Spacer ................................................................................................................ 4
6 580001469 Grommet ............................................................................................................. 4
7 504230225 Grommet ............................................................................................................. 1
8 582002628 Screw .................................................................................................................. 4
9 580023066 Plate (Steer Pump) ............................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 8-21

P22953 11-13

NOTES

8-22 ©2015 Yale Materials Handling Corporation E877

 SECTION 9

9 BRAKE SYSTEM
 CONTENTS

SECTION 9
BRAKE SYSTEM

DESCRIPTION PAGE

AIR DRYER ASSEMBLY ................................................................................................................................. 9-24

AIR DRYER SYSTEM
DRY BRAKE ................................................................................................................................................ 9-22
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 9-18
WET BRAKE ............................................................................................................................................... 9-12
BRAKE PEDAL AND LINKAGE ...................................................................................................................... 9-2
BRAKE PEDAL ASSEMBLY ........................................................................................................................... 9-4
BRAKE SYSTEM
DRY BRAKE ................................................................................................................................................ 9-14
WET BRAKE ............................................................................................................................................... 9-6
BRAKE VALVE AND ATTACHING PARTS
DRY BRAKE ................................................................................................................................................ 9-16
WET BRAKE ............................................................................................................................................... 9-10

E877 ©2015 Yale Materials Handling Corporation 9-1

P22958 12-10

BRAKE PEDAL AND LINKAGE (FIGURE 9-1)

9-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P22958

BRAKE PEDAL AND LINKAGE

ITEM PART NO. DESCRIPTION QTY
582004299 Brake Pedal And Linkage ................................................................................... 1
1 449001272 Capscrew ....................................................................................................... 1
2 505970500 Nut .................................................................................................................. 2
3 580004590 Capscrew ....................................................................................................... 1
4 580022838 Washer ........................................................................................................... 1
5 449001170 Capscrew ....................................................................................................... 2
6 449021003 Washer ........................................................................................................... 6
7 580004588 Flange ............................................................................................................ 2
8 580081885 Plate ............................................................................................................... 1
9 449015002 Nut .................................................................................................................. 2
10 504226242 Washer ........................................................................................................... 13
11 449015014 Nut .................................................................................................................. 1
12 582000259 Return Spring ................................................................................................. 1
13 504229298 Nut .................................................................................................................. 2
14 580081886 Capscrew ....................................................................................................... 1
15 580022274 Nut .................................................................................................................. 2
16 580048514 Grommet ........................................................................................................ 1
17 580021400 Rod (Inching Pedal) ........................................................................................ 1
18 580081888 Foam .............................................................................................................. 1
19 449025027 Cotter Pin ....................................................................................................... 2
20 580048515 Screw ............................................................................................................. 1
21 449007064 Screw ............................................................................................................. 2
22 504226231 Switch ............................................................................................................. 1
23 580081887 Bracket ........................................................................................................... 1
24 580029990 Washer ........................................................................................................... 1
25 580022176 Brake Valve (Wet Brake) (FP22961 [Page 9-10])............................................. 1
25 580090516 Valve (Dry Brake) (FP22960 [Page 9-16])......................................................... 1
25 580097253 Kit-Repair (Dry Brake) .................................................................................... 1
25 580031113 Kit-Seal (Wet Brake) ....................................................................................... 1
25 580031114 Kit-Hardware (Wet Brake) .............................................................................. 1
25 580032496 Kit-Shim (Wet Brake) ...................................................................................... 1
26 580048513 Screw .................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 9-3

P22959 12-10

BRAKE PEDAL ASSEMBLY (FIGURE 9-2)

9-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P22959

BRAKE PEDAL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
582003443 Brake Pedal Assembly ........................................................................................ 1
1 580034125 Cover (Pedal) ................................................................................................. 2
2 449001415 Capscrew ....................................................................................................... 4
3 580016589 Cover (Capscrew Head) ................................................................................. 4
4 449015014 Nut .................................................................................................................. 4
5 504226242 Washer ........................................................................................................... 8
6 580022278 Bearing ........................................................................................................... 2
7 580022280 Shim ............................................................................................................... 3
8 580021395 Shaft (Brake Pedal) ........................................................................................ 1
9 580022832 Bearing ........................................................................................................... 2
10 580021396 Inching Pedal .................................................................................................. 1
11 449015044 Nut .................................................................................................................. 2
12 449001023 Capscrew ....................................................................................................... 2

E877 ©2015 Yale Materials Handling Corporation 9-5

P22967 12-10

BRAKE SYSTEM (FIGURE 9-3)

WET BRAKE

9-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P22967

BRAKE SYSTEM
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

1 582001491 Accumulator ........................................................................................................ 1
2 582013874 Clamp ................................................................................................................. 2
3 449015098 Nut ...................................................................................................................... 4
4 449021001 Washer ............................................................................................................... 6
5 580055804 Fitting .................................................................................................................. 1
6 580092405 Hose Assy ........................................................................................................... 1
7 580092409 Hose Assy ........................................................................................................... 1
8 580092411 Hose Assy ........................................................................................................... 1
9 580092410 Hose Assy ........................................................................................................... 1
10 580092412 Hose Assy ........................................................................................................... 1
11 580019860 Fitting .................................................................................................................. 1
12 580019865 Fitting .................................................................................................................. 2
13 580096607 Hydraulic Filter .................................................................................................... 1
13 582000337 Filter Element ................................................................................................. 1
14 504226242 Washer ............................................................................................................... 2
15 449001013 Capscrew ............................................................................................................ 2
16 060683800 Fitting .................................................................................................................. 1
17 502056904 Clamp (Hose) ...................................................................................................... 2
18 580096435 Hose (To Hydraulic Tank) ................................................................................... 1
19 316441036 Fitting .................................................................................................................. 1
20 580019827 Fitting .................................................................................................................. 1
21 580096435 Hose ................................................................................................................... 1
22 580020577 Fitting .................................................................................................................. 1
23 312850032 Strap Clamp ........................................................................................................ 1
24 580020431 Fitting .................................................................................................................. 6
25 580021287 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ............................. 1
26 580095592 Plug ..................................................................................................................... 1
27 582000906 Pressure Switch .................................................................................................. 1
28 580031111 Seal ..................................................................................................................... 1
29 449001014 Screw .................................................................................................................. 2
30 582002910 Manifold (Wet Brake) .......................................................................................... 1
31 580019805 Fitting .................................................................................................................. 4
32 580019808 Fitting .................................................................................................................. 6
33 580019817 Fitting .................................................................................................................. 8
34 580086338 Fitting .................................................................................................................. 1
35 580093348 Hose Assy (To Drive Axle) .................................................................................. 2
36 580093346 Hose Assy (To Drive Axle) .................................................................................. 2
37 580093345 Hose Assy (To Drive Axle) .................................................................................. 2
38 580093347 Hose Assy (To Drive Axle) .................................................................................. 2
39 582003690 Hose Assy ........................................................................................................... 1
40 580026612 Capscrew ............................................................................................................ 8
41 582013873 Clamp (Twin) ...................................................................................................... 4
42 449021006 Washer ............................................................................................................... 4
43 449001016 Capscrew ............................................................................................................ 2
44 582000691 Hydraulic Filter (High Pressure) .......................................................................... 1
44 582005469 Plug ................................................................................................................ 1
44 582005470 Kit-Seal ........................................................................................................... 1
44 582001149 Filter Element (With O-Ring) .......................................................................... 1
45 580039355 Fitting .................................................................................................................. 1
46 580092299 Hose Assy ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 9-7

P22967 12-10

BRAKE SYSTEM
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

47 580056465 Fitting .................................................................................................................. 1
48 582003687 Gear Pump ......................................................................................................... 1
48 582005103 Kit-Seal ........................................................................................................... 1
48 582005101 Retaining Ring ............................................................................................ 1
48 582005102 Seal ............................................................................................................ 1
49 580022965 Capscrew ............................................................................................................ 2
50 582003688 Hose Assy ........................................................................................................... 1
51 582003689 Hose Assy ........................................................................................................... 1
52 504070790 Strap Clamp ........................................................................................................ 4

9-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P22967

NOTES

E877 ©2015 Yale Materials Handling Corporation 9-9

P22961 12-10

BRAKE VALVE AND ATTACHING PARTS (FIGURE 9-4)

WET BRAKE

9-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P22961

BRAKE VALVE AND ATTACHING PARTS

WET BRAKE

ITEM PART NO. DESCRIPTION QTY

1 580047534 Capscrew ............................................................................................................ 2
2 520045183 Pin ....................................................................................................................... 1
3 015416200 Cotter Pin ............................................................................................................ 1
4 580022176 Brake Valve (Wet Brake) .................................................................................... 1
4 580031113 Kit-Seal ........................................................................................................... 1
4 580031114 Kit-Hardware .................................................................................................. 1
4 580032496 Kit-Shim .......................................................................................................... 1
5 580022175 Roller .................................................................................................................. 1
6 580020022 Spacer ................................................................................................................ 1
a 582000221 Spring (Inching) .................................................................................................. 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 9-11

P22962 12-10

BRAKE ASSEMBLY (FIGURE 9-5)

WET BRAKE

9-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P22962

BRAKE ASSEMBLY
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

580020884 Brake Assembly .................................................................................................. 1
1 580020885 Housing .......................................................................................................... 1
2 580020886 Piston ............................................................................................................. 1
3 580020887 Piston Seal (Outer) ......................................................................................... 1
4 580020888 Piston Seal (Inner) .......................................................................................... 1
5 580020889 Screw ............................................................................................................. 3
6 580020890 Nut .................................................................................................................. 3
7 580020859 Plug Assembly ................................................................................................ 2
7 580020860 O-Ring ........................................................................................................ 1
8 580020891 Capscrew ....................................................................................................... 16
9 580019472 Washer ........................................................................................................... 16
10 580020861 Plug ................................................................................................................ 1
11 580020900 Friction Disk .................................................................................................... 4
12 580020901 Dowel ............................................................................................................. 8
13 580042182 Bleeder Screw ................................................................................................ 1
14 580020864 Plug Assembly ................................................................................................ 4
14 580020863 O-Ring ........................................................................................................ 1
15 580020894 Cover (RH) ..................................................................................................... 1
15 580020895 Cover (LH) ...................................................................................................... 1
16 580020896 Spring ............................................................................................................. 4
17 580020897 Screw ............................................................................................................. 4
18 580020898 Washer ........................................................................................................... 4
19 580020899 Separator Plate (Brake) .................................................................................. 4

E877 ©2015 Yale Materials Handling Corporation 9-13

P22966 12-10

BRAKE SYSTEM (FIGURE 9-6)

DRY BRAKE

9-14 ©2015 Yale Materials Handling Corporation E877

 12-10 P22966

BRAKE SYSTEM
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1 580090010 Air Tank .............................................................................................................. 1
2 580067567 Drain Valve ......................................................................................................... 1
3 580007563 Hose Clamp ........................................................................................................ 2
4 580093908 Bracket ................................................................................................................ 2
5 449015098 Nut ...................................................................................................................... 11
6 580077115 Fitting .................................................................................................................. 4
7 580067569 Fitting (Quick Disconnect) ................................................................................... 3
8 580093923 Hose Assy (To Air Dryer) .................................................................................... 1
8 582016694 Hose Assy (Alternate Part) (To Air Dryer) .......................................................... 1
9 501921909 Clamp ................................................................................................................. 3
10 449021006 Washer ............................................................................................................... 3
11 449001418 Capscrew ............................................................................................................ 3
12 582000712 Hose Assy ........................................................................................................... 1
13 580093921 Hose Assy ........................................................................................................... 1
14 580090181 Fitting .................................................................................................................. 8
15 580089937 Fitting .................................................................................................................. 2
16 580093168 T-Fitting ............................................................................................................... 2
17 580090182 Plug ..................................................................................................................... 4
18 580093922 Hose Assy ........................................................................................................... 1
19 582002210 Pressure Switch .................................................................................................. 1
20 582013864 Seal ..................................................................................................................... 2
21 580090520 Fitting .................................................................................................................. 2
22 580093907 T-Fitting ............................................................................................................... 1
23 580093906 Fitting .................................................................................................................. 1
24 580093919 Tube Assy ........................................................................................................... 1
25 580093904 Fitting .................................................................................................................. 1
26 580089943 Solenoid Valve .................................................................................................... 1
26 580097252 Kit-Repair ....................................................................................................... 1
27 580093903 Bracket ................................................................................................................ 1
28 449001134 Capscrew ............................................................................................................ 2
29 449021001 Washer ............................................................................................................... 15
30 449001072 Capscrew ............................................................................................................ 2
31 580090027 Fitting .................................................................................................................. 4
32 582002211 Pressure Switch .................................................................................................. 1
33 582002909 Fitting .................................................................................................................. 1
34 580093902 Fitting .................................................................................................................. 1
35 580089897 Fitting .................................................................................................................. 3
36 580093918 Tube Assy ........................................................................................................... 1
37 580093905 Fitting .................................................................................................................. 2
38 580089941 Valve ................................................................................................................... 1
39 580089940 Valve ................................................................................................................... 1
40 580032321 Silencer (Air Outlet) ............................................................................................ 2
41 582000208 Fitting .................................................................................................................. 2
42 582002911 Fitting .................................................................................................................. 4
43 582001781 Hose Assy ........................................................................................................... 4

E877 ©2015 Yale Materials Handling Corporation 9-15

P22960 12-10

BRAKE VALVE AND ATTACHING PARTS (FIGURE 9-7)

DRY BRAKE

9-16 ©2015 Yale Materials Handling Corporation E877

 12-10 P22960

BRAKE VALVE AND ATTACHING PARTS

DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1 582000221 Spring ................................................................................................................. 1
2 449015044 Nut ...................................................................................................................... 1
3 580096612 Screw .................................................................................................................. 1
4 580047534 Capscrew ............................................................................................................ 2
5 504226242 Washer ............................................................................................................... 2
6 580090516 Valve (Dry Brake) ............................................................................................... 1
6 a 580097253 Kit-Repair ....................................................................................................... 1
7 580090518 Plate .................................................................................................................... 1
8 580090517 Dust Cover .......................................................................................................... 1
9 580090519 Pin ....................................................................................................................... 1
10 520045183 Pin ....................................................................................................................... 1
11 015416200 Cotter Pin ............................................................................................................ 1

FOOTNOTES:
a Repair Kit contains (11) items.

E877 ©2015 Yale Materials Handling Corporation 9-17

P22963 12-10

BRAKE ASSEMBLY (FIGURE 9-8)

DRY BRAKE

9-18 ©2015 Yale Materials Handling Corporation E877

 12-10 P22963

BRAKE ASSEMBLY
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1 580020820 Brake Camshaft (LH) .......................................................................................... 1
1 580020821 Brake Camshaft (RH) ......................................................................................... 1
2 580004056 Washer ............................................................................................................... 1
3 580025689 Spider Assembly ................................................................................................. 2
4 580004054 Bushing .......................................................................................................... 1
5 580004053 Seal ................................................................................................................ 1
6 580004057 Bushing .......................................................................................................... 2
7 580020823 Dust Shield (ULH/LRH) ....................................................................................... 2
7 580020822 Dust Shield (URH/LLH) ....................................................................................... 2
8 580003951 O-Ring ................................................................................................................ 1
9 580004061 Bracket (RH) ....................................................................................................... 1
9 580004063 Bracket (LH) ........................................................................................................ 1
9 580004052 Kit-Brake Camshaft ........................................................................................ 1
9 580004053 Seal ............................................................................................................ 2
9 580004054 Bushing ...................................................................................................... 2
10 580020824 Retainer .............................................................................................................. 2
11 580004064 Washer ............................................................................................................... 2
12 580020825 Washer ............................................................................................................... 2
13 580020826 Adjuster ............................................................................................................... 2
14 580020793
580004816 Differential Spider ............................................................................................... 6
15 502139901 Grease Fitting ..................................................................................................... 1
16 580020827 Capscrew ............................................................................................................ 4
17 518108827 Washer ............................................................................................................... 4
18 014711100 Capscrew ............................................................................................................ 12
19 580004831 Lockwasher ......................................................................................................... 12
20 580004820
580020828 Brake Shoe ......................................................................................................... 4
21 580004825 Roller (Brake Shoe) ............................................................................................ 4
22 580004819 Pin (Brake Anchor) ............................................................................................. 4
23 580004085 Felt ...................................................................................................................... 8
24 580004086 Retainer .............................................................................................................. 8
25 580004060 Snap Ring ........................................................................................................... 8
26 580014879 Cable .................................................................................................................. 4
27 580020829 Capscrew ............................................................................................................ 4
28 580046120 Spring (Return) ................................................................................................... 1
29 580025693 Brake Chamber ................................................................................................... 1
29 580025694 Chamber (Pressure) ....................................................................................... 1
29 580004089 Ring ................................................................................................................ 1
29 580004090 Bolt and Nut Kit .......................................................................................... 1
29 580004091 Diaphragm ...................................................................................................... 1
29 580025696 Kit-Capscrew .................................................................................................. 1
29 580025697 Connector ....................................................................................................... 1
29 580025549 Kit-Repair Brake Chamber ............................................................................. 1
29 580004093 Return Spring ............................................................................................. 1
29 580025550 Push Rod ................................................................................................... 1
29 580025695 Chamber (Non-Pressure) ........................................................................... 1
29 014973500 Nut ......................................................................................................... 1
29 580004095 Kit-Nut and Washer ............................................................................... 1
a 580004082 Clamp (Chamber) ............................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 9-19

P22963 12-10

BRAKE ASSEMBLY
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

a 580019486 Capscrew ............................................................................................................ 2
a 061278000 Washer ............................................................................................................... 2

FOOTNOTES:
a Not Illustrated

9-20 ©2015 Yale Materials Handling Corporation E877

 12-10 P22963

NOTES

E877 ©2015 Yale Materials Handling Corporation 9-21

P22964 12-10

AIR DRYER SYSTEM (FIGURE 9-9)

DRY BRAKE

9-22 ©2015 Yale Materials Handling Corporation E877

 12-10 P22964

AIR DRYER SYSTEM

DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1 580046648 Silencer ............................................................................................................... 1
2 580067570 Fitting (Quick Connect) ....................................................................................... 1
3 312850034 Strap Clamp ........................................................................................................ 2
4 580067571 Fitting (Quick Disconnect) ................................................................................... 1
5 580055050 Fitting .................................................................................................................. 1
6 580077234 Tube .................................................................................................................... 1
6 582016692 Hose (Alternate Part) .......................................................................................... 1
7 580067569 Fitting (Quick Disconnect) ................................................................................... 2
8 580004688 Washer ............................................................................................................... 1
9 580067573 Plate .................................................................................................................... 1
10 449021010 Washer ............................................................................................................... 8
11 580044140 Capscrew ............................................................................................................ 3
12 449015115 Locknut ............................................................................................................... 3
13 449001134 Capscrew ............................................................................................................ 3
14 520042829 Clamp ................................................................................................................. 3
15 449021001 Washer ............................................................................................................... 6
16 449015098 Nut ...................................................................................................................... 3
17 580082601 Tube Assy ........................................................................................................... 1
18 580055051 Fitting .................................................................................................................. 1
19 524140746 Fitting .................................................................................................................. 1
20 580041271 Hose Assy ........................................................................................................... 1
21 580067568 Air Tank .............................................................................................................. 1
22 580067566 Fitting .................................................................................................................. 2
23 580067567 Drain Valve ......................................................................................................... 1
24 580089785 Air Dryer (FP22965 [Page 9-24])....................................................................... 1
25 449001003 Capscrew ............................................................................................................ 2
26 580004678 Fitting .................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 9-23

P22965 12-10

AIR DRYER ASSEMBLY (FIGURE 9-10)

9-24 ©2015 Yale Materials Handling Corporation E877

 12-10 P22965

AIR DRYER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
580089785 Air Dryer .............................................................................................................. 1
1 ..... Body ............................................................................................................... 1
2 ..... O-Ring ............................................................................................................ 1
3 580057584 Cartridge ......................................................................................................... 1
4 580057579 Heater (24 Volt) .............................................................................................. 1
4 580057580 Heater Element .......................................................................................... 1
5 580057581 Switch ......................................................................................................... 1
6 580057626 Connector ................................................................................................... 1
7 ..... Support ........................................................................................................... 1
8 ..... Screw ............................................................................................................. 1
9 ..... O-Ring ............................................................................................................ 1
10 ..... Cable .............................................................................................................. 1
11 ..... Screw ............................................................................................................. 2
12 ..... O-Ring ............................................................................................................ 1
13 ..... Valve Body ..................................................................................................... 1
14 ..... Conical Spring ................................................................................................ 1
15 ..... Valve Seat ...................................................................................................... 1
16 ..... O-Ring ............................................................................................................ 1
17 ..... O-Ring ............................................................................................................ 2
18 ..... Valve Head ..................................................................................................... 1
19 ..... Valve .............................................................................................................. 1
20 ..... Piston ............................................................................................................. 1
21 ..... Disc ................................................................................................................ AR
22 ..... Pressure Spring .............................................................................................. 1
23 580073007 Washer ........................................................................................................... 3
24 ..... Button ............................................................................................................. 1
25 ..... Retaining Ring ................................................................................................ 1
26 580073013 Piston and Rod ............................................................................................... 1
26 580076794 Valve .......................................................................................................... 1
26 580076795 Piston (Leather) .......................................................................................... 1
27 ..... Valve .............................................................................................................. 1
28 ..... Pressure Spring .............................................................................................. 1
29 ..... Cap ................................................................................................................. 1
30 ..... Piston Cup ...................................................................................................... 1
31 ..... Cap ................................................................................................................. 1
32 ..... Retaining Washer ........................................................................................... 1
33 ..... Cap ................................................................................................................. 1
34 ..... Pressure Spring .............................................................................................. 1
35 ..... Cap ................................................................................................................. 1
36 580073014 Nut .................................................................................................................. 1
37 ..... O-Ring ............................................................................................................ 1
38 ..... Cover .............................................................................................................. 1
39 ..... Set Screw ....................................................................................................... 1
40 ..... Oval Head Screw ........................................................................................... 4
580073006 Kit-Repair Air Dryer ........................................................................................ 1
42 580097254 Kit-Repair Air Dryer (Contains Four Parts) ..................................................... 1

E877 ©2015 Yale Materials Handling Corporation 9-25

P22965 12-10

NOTES

9-26 ©2015 Yale Materials Handling Corporation E877

 SECTION 10

10 HYDRAULIC SYSTEM
 CONTENTS

SECTION 10
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC CONTROL VALVE

DRY BRAKE, THREE AND FOUR FUNCTION - HIC MID-INLET BLOCK ASSEMBLY ............................ 10-44
WET AND DRY BRAKE, FOUR FUNCTION - LIFT SECTION ASSEMBLY, RH ....................................... 10-54
WET AND DRY BRAKE, THREE AND FOUR FUNCTION - LIFT SECTION ASSEMBLY, LH .................. 10-50
WET AND DRY BRAKE, THREE AND FOUR FUNCTION - TILT SECTION ASSEMBLY ........................ 10-52
WET AND DRY BRAKE, THREE AND FOUR FUNCTION - AUXILIARY SECTION ASSEMBLY ............. 10-56
WET BRAKE, FOUR FUNCTION - HIC MID-INLET BLOCK ASSEMBLY ................................................. 10-46
WET BRAKE, FOUR FUNCTION - HIC, BRAKE/ACCUMULATOR BLOCK ASSEMBLY ......................... 10-48
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
DRY BRAKE, FOUR FUNCTION - PAGE 1 OF 2 ....................................................................................... 10-40
DRY BRAKE, FOUR FUNCTION - PAGE 2 OF 2 ....................................................................................... 10-42
DRY BRAKE, THREE FUNCTION - PAGE 1 OF 2 ..................................................................................... 10-36
DRY BRAKE, THREE FUNCTION - PAGE 2 OF 2 ..................................................................................... 10-38
WET BRAKE, FOUR FUNCTION - PAGE 1 OF 2 ...................................................................................... 10-32
WET BRAKE, FOUR FUNCTION - PAGE 2 OF 2 ...................................................................................... 10-34
HYDRAULIC CONTROL VALVE ASSEMBLY
DRY BRAKE, FOUR FUNCTION ................................................................................................................ 10-58
DRY BRAKE, THREE FUNCTION .............................................................................................................. 10-62
WET BRAKE, FOUR FUNCTION ............................................................................................................... 10-60
HYDRAULIC CONTROLS
JOYSTICK - FORK LIFT TRUCK ................................................................................................................ 10-14
HYDRAULIC LEVERS
FOUR-LEVER CONTROL PANEL - WITH CLAMPING .............................................................................. 10-22
FOUR-LEVER CONTROL PANEL - WITHOUT CLAMPING ...................................................................... 10-24
THREE-LEVER CONTROL PANEL ............................................................................................................ 10-20
TWO-LEVER CONTROL PANEL ................................................................................................................ 10-18
HYDRAULIC PUMP AND ATTACHING PARTS
120CC, DRY BRAKE .................................................................................................................................. 10-10
120CC, HEAVY DUTY TRANSMISSION .................................................................................................... 10-8
90CC, DRY BRAKE .................................................................................................................................... 10-4
HYDRAULIC SUPPLY AND RETURN
FOUR FUNCTION CONTROL VALVE - FORK LIFT TRUCK, THREE FUNCTION, DF SSFP ................. 10-66
FOUR FUNCTION CONTROL VALVE - FORK LIFT TRUCK, FOUR/FIVE/SIX FUNCTION ..................... 10-67
FOUR FUNCTION CONTROL VALVE - WITHOUT LIFT ACCUMULATOR .............................................. 10-68
FOUR FUNCTION CONTROL VALVE - WITH LIFT ACCUMULATOR ...................................................... 10-69
THREE FUNCTION CONTROL VALVE - WITHOUT LIFT ACCUMULATOR ............................................ 10-64
THREE FUNCTION CONTROL VALVE - WITH LIFT ACCUMULATOR .................................................... 10-65
HYDRAULIC TANK AND ATTACHING PARTS .............................................................................................. 10-2
JOYSTICK ASSEMBLY
FORK LIFT TRUCK ..................................................................................................................................... 10-16
TILT CYLINDER ASSEMBLY .......................................................................................................................... 10-30
TILT CYLINDER ATTACHING PARTS
→ 7/2012 .................................................................................................................................................... 10-26
7/2012 → .................................................................................................................................................... 10-28

E877 ©2015 Yale Materials Handling Corporation 10-1

P22992 12-10

HYDRAULIC TANK AND ATTACHING PARTS (FIGURE 10-1)

10-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P22992

HYDRAULIC TANK AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY
1 550030648 Hyd Tank Wldmt ................................................................................................. 1
2 582009542 Indicator (Oil Level) ............................................................................................. 1
3 449001016 Capscrew ............................................................................................................ 1
4 580083746 Seal ..................................................................................................................... 1
5 582001313 Temperature Sender ........................................................................................... 1
6 504225227 Washer ............................................................................................................... 3
7 449015115 Locknut ............................................................................................................... 3
8 580037489 Seal ..................................................................................................................... 1
9 580050878 Breather (With Indicator and Standpipe) ............................................................ 1
9 580023210 Filter Element ................................................................................................. 1
9 580050211 Pipe ................................................................................................................ 1
9 019327000 O-Ring ............................................................................................................ 1
10 580094729 Hydraulic Filter .................................................................................................... 1
11 580093971 O-Ring ................................................................................................................ 1
12 580039456 Spring ................................................................................................................. 1
13 580087475 Plate .................................................................................................................... 1
14 580041182 Plug ..................................................................................................................... 1
15 580055631 Washer ............................................................................................................... 4
16 580055734 Capscrew ............................................................................................................ 4
17 060683800 Fitting .................................................................................................................. 1
18 580055632 Washer ............................................................................................................... 1
19 582018591 Ring .................................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-3

P23052 12-10

HYDRAULIC PUMP AND ATTACHING PARTS (FIGURE 10-2)

90CC, DRY BRAKE

10-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P23052

HYDRAULIC PUMP AND ATTACHING PARTS

90CC, DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1 582004660 Hydraulic Pump .................................................................................................. 1
1 580093768
582032791 Kit -Control ..................................................................................................... 1
1 582004926 Kit-Seal ........................................................................................................... 1
2 582004661 Gear Pump ......................................................................................................... 1
2 582005103 Kit-Seal ........................................................................................................... 1
2 582005101 Retaining Ring ............................................................................................ 1
2 582005102 Seal ............................................................................................................ 1
3 501712902 O-Ring ................................................................................................................ 1
4 055486800 Capscrew ............................................................................................................ 2
5 061278000 Washer ............................................................................................................... 2
6 501831905 Nut ...................................................................................................................... 4
7 502566902 Washer ............................................................................................................... 4
8 500154912 Fitting .................................................................................................................. 1
9 062159500 Clamp ................................................................................................................. 2
10 582004667 Hose ................................................................................................................... 1
11 057090400 Fitting .................................................................................................................. 1
12 582005125 Check Valve ........................................................................................................ 1
13 502056904 Clamp (Hose) ...................................................................................................... 2
14 582004666 Fitting .................................................................................................................. 1
15 504240234 Clamp ................................................................................................................. 2
16 580031730 O-Ring ................................................................................................................ 1
17 064426800 Clamp (Split Half) ................................................................................................ 2
18 900012211 Lockwasher ......................................................................................................... 4
19 900005218 Capscrew ............................................................................................................ 4
20 582004671 Hose Assy ........................................................................................................... 1
21 582004670 Hose Assy ........................................................................................................... 1
22 580019805 Fitting .................................................................................................................. 1
23 580093148 Hose Assy ........................................................................................................... 1
24 580020430 Fitting .................................................................................................................. 1
25 582015176 O-Ring ................................................................................................................ 1
26 058762700 Clamp (Split Half) ................................................................................................ 2
27 580025498 Lockwasher ......................................................................................................... 4
28 580083358 Capscrew ............................................................................................................ 4
29 580002934 Fitting .................................................................................................................. 1
29 582017943 Fitting (Alternate Part) ......................................................................................... 1
30 062159700 Clamp ................................................................................................................. 2
31 580056465 Fitting .................................................................................................................. 1
32 582004674 Hose Assy ........................................................................................................... 1
33 582004672 Hose Assy ........................................................................................................... 1
34 504068737 Clamp ................................................................................................................. 1
35 582004675 Hose Assy ........................................................................................................... 1
36 505970524 Hose Clamp ........................................................................................................ 2
37 580020433 Fitting .................................................................................................................. 1
38 580019871 Fitting .................................................................................................................. 1
39 580019819 Fitting .................................................................................................................. 1
40 580077052 Clamp (Twin) ...................................................................................................... 2
41 580086367 Lockplate ............................................................................................................ 2
42 580077051 Cover Plate ......................................................................................................... 2
43 449001052 Capscrew ............................................................................................................ 2

E877 ©2015 Yale Materials Handling Corporation 10-5

P23052 12-10

HYDRAULIC PUMP AND ATTACHING PARTS

90CC, DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

44 582000691 Hydraulic Filter (High Pressure) .......................................................................... 1
44 582001149 Filter Element (With O-Ring) .......................................................................... 1
44 582005469 Plug ................................................................................................................ 1
44 582005470 Kit-Seal ........................................................................................................... 1
45 449021006 Washer ............................................................................................................... 2
46 449001016 Capscrew ............................................................................................................ 2
47 580020431 Fitting .................................................................................................................. 4
48 582003689 Hose Assy ........................................................................................................... 1
49 582003688 Hose Assy ........................................................................................................... 1
50 504070790 Strap Clamp ........................................................................................................ 4
51 582004673 Hose Assy ........................................................................................................... 1
52 580086338 Fitting .................................................................................................................. 1
53 449021001 Washer ............................................................................................................... 2
54 449001415 Capscrew ............................................................................................................ 1

10-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P23052

NOTES

E877 ©2015 Yale Materials Handling Corporation 10-7

P23053 12-10

HYDRAULIC PUMP AND ATTACHING PARTS (FIGURE 10-3)

120CC, HEAVY DUTY TRANSMISSION

10-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P23053

HYDRAULIC PUMP AND ATTACHING PARTS

120CC, HEAVY DUTY TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1 580092490
582038429 Hydraulic Pump .................................................................................................. 1
1 580093768
582032791 Kit -Control ..................................................................................................... 1
1 580093810
582026272 Kit-Seal ........................................................................................................... 1
2 582006574
582038430 Hydraulic Pump .................................................................................................. 1
2 580093768
582032791 Kit -Control ..................................................................................................... 1
2 580093810
582026272 Kit-Seal ........................................................................................................... 1
3 582010799
582004817 O-Ring ................................................................................................................ 1
4 580031730 O-Ring ................................................................................................................ 2
5 064426800 Clamp (Split Half) ................................................................................................ 4
6 900012211 Lockwasher ......................................................................................................... 8
7 900005218 Capscrew ............................................................................................................ 8
8 582008317 Hose Assy ........................................................................................................... 1
9 582005632 Hose Assy ........................................................................................................... 1
10 582008316 Hose Assy ........................................................................................................... 1
11 580093150 Hose Assy ........................................................................................................... 1
12 580019860 Fitting .................................................................................................................. 2
13 312850034 Strap Clamp ........................................................................................................ 2
14 580093148 Hose Assy ........................................................................................................... 1
15 580020430 Fitting .................................................................................................................. 1
16 059694600 Capscrew ............................................................................................................ 4
17 502566902 Washer ............................................................................................................... 8
18 311321035 Capscrew ............................................................................................................ 4
19 504232252 O-Ring ................................................................................................................ 2
20 582008967 Tube Assembly ................................................................................................... 2
21 580025498 Lockwasher ......................................................................................................... 8
22 580083358 Capscrew ............................................................................................................ 8
23 500154912 Fitting .................................................................................................................. 2
24 062159500 Clamp ................................................................................................................. 2
25 505970524 Hose Clamp ........................................................................................................ 6
26 582008289 Hose Assembly ................................................................................................... 1
27 582005526 Hose ................................................................................................................... 1
28 502056904 Clamp (Hose) ...................................................................................................... 2
29 580086338 Fitting .................................................................................................................. 1
30 062159700 Clamp ................................................................................................................. 1
31 582007782 Fitting .................................................................................................................. 1
32 931009901 Capscrew ............................................................................................................ 1
33 940102911 Washer ............................................................................................................... 1
34 582013611 Bracket ................................................................................................................ 1
35 449015036 Locknut ............................................................................................................... 5
36 449021006 Washer ............................................................................................................... 14
37 580044519 Clamp ................................................................................................................. 1
38 449001023 Capscrew ............................................................................................................ 1
39 580014092 Clamp ................................................................................................................. 4

E877 ©2015 Yale Materials Handling Corporation 10-9

P23054 12-10

HYDRAULIC PUMP AND ATTACHING PARTS (FIGURE 10-4)

120CC, DRY BRAKE

10-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P23054

HYDRAULIC PUMP AND ATTACHING PARTS

120CC, DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1 580092490
582038429 Hydraulic Pump .................................................................................................. 1
1 580093768
582032791 Kit -Control ..................................................................................................... 1
1 580093810
582026272 Kit-Seal ........................................................................................................... 1
2 582007880 Hydraulic Pump .................................................................................................. 1
2 580093768
582032791 Kit -Control ..................................................................................................... 1
2 580093810
582026272 Kit-Seal ........................................................................................................... 1
3 582010799
582004817 O-Ring ................................................................................................................ 1
4 501712902 O-Ring ................................................................................................................ 1
5 504232252 O-Ring ................................................................................................................ 2
6 582008967 Tube Assembly ................................................................................................... 2
7 580025498 Lockwasher ......................................................................................................... 8
8 580083358 Capscrew ............................................................................................................ 8
9 501831905 Nut ...................................................................................................................... 4
10 502566902 Washer ............................................................................................................... 9
11 059694600 Capscrew ............................................................................................................ 4
12 061278000 Washer ............................................................................................................... 2
13 055486800 Capscrew ............................................................................................................ 10
14 580031730 O-Ring ................................................................................................................ 2
15 064426800 Clamp (Split Half) ................................................................................................ 4
16 900012211 Lockwasher ......................................................................................................... 8
17 582013730 Adapter ............................................................................................................... 2
18 582008033 Hose Assy ........................................................................................................... 1
18 582016608 Hose Assy (Alternate Part) ................................................................................. 1
19 582008034 Hose Assy ........................................................................................................... 1
19 582016609 Hose Assy (Alternate Part) ................................................................................. 1
20 500154912 Fitting .................................................................................................................. 2
21 062159500 Clamp ................................................................................................................. 3
22 582007898 Hose ................................................................................................................... 1
23 580005699 Strap ................................................................................................................... 1
24 312850034 Strap Clamp ........................................................................................................ 4
25 582005125 Check Valve ........................................................................................................ 1
26 582004666 Fitting .................................................................................................................. 1
27 502056904 Clamp (Hose) ...................................................................................................... 2
28 504240234 Clamp ................................................................................................................. 1
29 449001415 Capscrew ............................................................................................................ 1
30 449021001 Washer ............................................................................................................... 2
31 582007899 Hose ................................................................................................................... 1
32 580086338 Fitting .................................................................................................................. 1
33 580020430 Fitting .................................................................................................................. 1
34 580093148 Hose Assy ........................................................................................................... 1
35 580019805 Fitting .................................................................................................................. 2
36 582007918 Hose Assy ........................................................................................................... 1
37 582008035 Hose Assy ........................................................................................................... 1
38 505970524 Hose Clamp ........................................................................................................ 6

E877 ©2015 Yale Materials Handling Corporation 10-11

P23054 12-10

HYDRAULIC PUMP AND ATTACHING PARTS

120CC, DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

39 580056465 Fitting .................................................................................................................. 1
40 582007919 Hose Assy ........................................................................................................... 1
41 504068737 Clamp ................................................................................................................. 1
42 580020433 Fitting .................................................................................................................. 1
43 582004675 Hose Assy ........................................................................................................... 1
44 449001052 Capscrew ............................................................................................................ 2
45 580077051 Cover Plate ......................................................................................................... 2
46 580077052 Clamp (Twin) ...................................................................................................... 2
47 580086367 Lockplate ............................................................................................................ 2
48 580019871 Fitting .................................................................................................................. 1
49 580019819 Fitting .................................................................................................................. 1
50 582000691 Hydraulic Filter (High Pressure) .......................................................................... 1
50 582001149 Filter Element (With O-Ring) .......................................................................... 1
50 582005469 Plug ................................................................................................................ 1
50 582005470 Kit-Seal ........................................................................................................... 1
51 449021006 Washer ............................................................................................................... 2
52 449001016 Capscrew ............................................................................................................ 2
53 580020431 Fitting .................................................................................................................. 4
54 582003689 Hose Assy ........................................................................................................... 1
55 582007923 Hose ................................................................................................................... 1
56 504070790 Strap Clamp ........................................................................................................ 4
57 057090400 Fitting .................................................................................................................. 1
58 582004661 Gear Pump ......................................................................................................... 1
58 582005103 Kit-Seal ........................................................................................................... 1
58 582005101 Retaining Ring ............................................................................................ 1
58 582005102 Seal ............................................................................................................ 1

10-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P23054

NOTES

E877 ©2015 Yale Materials Handling Corporation 10-13

P22968 12-10

HYDRAULIC CONTROLS (FIGURE 10-5)

JOYSTICK — FORK LIFT TRUCK

10-14 ©2015 Yale Materials Handling Corporation E877

 12-10 P22968

HYDRAULIC CONTROLS
JOYSTICK – FORK LIFT TRUCK

ITEM PART NO. DESCRIPTION QTY

1 580020048 Plate , Cover ....................................................................................................... 1
2 580023348 Screw .................................................................................................................. 8
3 580023349 Washer ............................................................................................................... 8
4 580020052 Plug (Blank Switch) ............................................................................................. 6
5 580095507 Joystick Assembly (FP22969 [Page 10-16])...................................................... 1
a 580094414 Controller , Hydraulic (With Software) ................................................................ 1
a 449021003 Washer (For Controller Mounting) ...................................................................... 4
a 580029111 Screw (For Controller Mounting) ......................................................................... 4
a 580096137 Wire Harness (Armrest) (FP22841 [Page 4-24])............................................... 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 10-15

P22969 12-10

JOYSTICK ASSEMBLY (FIGURE 10-6)

FORK LIFT TRUCK

10-16 ©2015 Yale Materials Handling Corporation E877

 12-10 P22969

JOYSTICK ASSEMBLY
FORK LIFT TRUCK

ITEM PART NO. DESCRIPTION QTY

580095507 Joystick Assembly .............................................................................................. 1
1 582007318 Grip (RH) ........................................................................................................ 1
2 582007319 Grip (LH) ......................................................................................................... 1
3 580057377 Trigger ............................................................................................................ 1
4 580057378 Spring ............................................................................................................. 1
5 580057379 Microswitch ..................................................................................................... 1
6 582007320 Switch ............................................................................................................. 1
7 582007480 Button ............................................................................................................. 4
8 580057399 Boot ................................................................................................................ 1
9 580057395 Gasket ............................................................................................................ 1
10 580057398 Gasket ............................................................................................................ 1
11 580057396 Housing .......................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-17

P22970 12-10

HYDRAULIC LEVERS (FIGURE 10-7)

TWO-LEVER CONTROL PANEL

10-18 ©2015 Yale Materials Handling Corporation E877

 12-10 P22970

HYDRAULIC LEVERS
TWO-LEVER CONTROL PANEL
KEY:
A: Two-Lever Control Panel (No Switches)
B: Two-Lever Control Panel with 1 Switch
C: Two-Lever Control Panel with 2 Switches
QTY
ITEM PART NO. DESCRIPTION A B C
1 580094530 Control Lever ..................................................................................... 2 2 2
2 580020086 Switch (Horn) ..................................................................................... 1 1 1
3 580020052 Plug (Blank Switch) ........................................................................... 3 3 3
4 ..... Switch Position 1 ............................................................................... .. .. ..
4 580020052 Plug (Blank Switch) ....................................................................... 1 .. ..
4 580034703 Switch ............................................................................................ .. 1 1
5 ..... Switch Position 2 ............................................................................... .. .. ..
5 580020052 Plug (Blank Switch) ....................................................................... 1 1 ..
5 580034703 Switch ............................................................................................ .. .. 1
6 580094414 Controller , Hydraulic (With Software) ............................................... 1 1 1
7 580035168 Plate (Cover) ..................................................................................... 1 1 1
8 580023349 Washer .............................................................................................. 4 4 4
9 580023348 Screw ................................................................................................ 4 4 4
10 580029111 Screw (For Controller Mounting) ....................................................... 4 4 4
11 449021003 Washer (For Controller Mounting) ..................................................... 4 4 4
580096137 Wire Harness (Armrest) (FP22841 [Page 4-24]).............................. 1 1 1

E877 ©2015 Yale Materials Handling Corporation 10-19

P22971 12-10

HYDRAULIC LEVERS (FIGURE 10-8)

THREE-LEVER CONTROL PANEL

10-20 ©2015 Yale Materials Handling Corporation E877

 12-10 P22971

HYDRAULIC LEVERS
THREE-LEVER CONTROL PANEL
KEY:
A: Three-Lever Control Panel (No Switches)
B: Three-Lever Control Panel with 1 Switch
C: Three-Lever Control Panel with 2 Switches
QTY
ITEM PART NO. DESCRIPTION A B C
1 580094530 Control Lever ..................................................................................... 3 3 3
2 580020086 Switch (Horn) ..................................................................................... 1 1 1
3 580020052 Plug (Blank Switch) ........................................................................... 3 3 3
4 ..... Switch Position 1 ............................................................................... .. .. ..
4 580020052 Plug (Blank Switch) ....................................................................... 1 .. ..
4 580034703 Switch ............................................................................................ .. 1 1
5 ..... Switch Position 2 ............................................................................... .. .. ..
5 580020052 Plug (Blank Switch) ....................................................................... 1 1 ..
5 580034703 Switch ............................................................................................ .. .. 1
6 580094414 Controller , Hydraulic (With Software) ............................................... 1 1 1
7 580035167 Plate (Cover) ..................................................................................... 1 1 1
8 580023349 Washer .............................................................................................. 4 4 4
9 580023348 Screw ................................................................................................ 4 4 4
10 580029111 Screw (For Controller Mounting) ....................................................... 4 4 4
11 449021003 Washer (For Controller Mounting) ..................................................... 4 4 4
a 580096137 Wire Harness (Armrest) (FP22841 [Page 4-24]).............................. 1 1 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 10-21

P22972 12-10

HYDRAULIC LEVERS (FIGURE 10-9)

FOUR-LEVER CONTROL PANEL — WITH CLAMPING

10-22 ©2015 Yale Materials Handling Corporation E877

 12-10 P22972

HYDRAULIC LEVERS
FOUR-LEVER CONTROL PANEL – WITH CLAMPING
KEY:
A: Four-Lever Panel with 1 Switch
B: Four-Lever Panel (No Switches)
QTY
ITEM PART NO. DESCRIPTION A B
1 580094530 Control Lever .............................................................................................. 3 3
2 580094532 Control Lever .............................................................................................. 1 1
3 580020086 Switch (Horn) ............................................................................................. 1 1
4 580020052 Plug (Blank Switch) .................................................................................... 3 3
5 ..... Switch Position 1 ........................................................................................ .. ..
5 580034703 Switch .................................................................................................... 1 ..
5 580020052 Plug (Blank Switch) ................................................................................ .. 1
6 580023348 Screw ......................................................................................................... 4 4
7 580029111 Screw (For Controller Mounting) ................................................................ 4 4
8 449021003 Washer (For Controller Mounting) .............................................................. 4 4
9 580094414 Controller , Hydraulic (With Software) ........................................................ 1 1
10 580035166 Plate (Cover) .............................................................................................. 1 1
11 580023349 Washer ....................................................................................................... 4 4
a 580096137 Wire Harness (Armrest) (FP22841 [Page 4-24])....................................... 1 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 10-23

P22973 12-10

HYDRAULIC LEVERS (FIGURE 10-10)

FOUR-LEVER CONTROL PANEL — WITHOUT CLAMPING

10-24 ©2015 Yale Materials Handling Corporation E877

 12-10 P22973

HYDRAULIC LEVERS
FOUR-LEVER CONTROL PANEL – WITHOUT CLAMPING
KEY:
A: Four-Lever Panel with 2 Switches
B: Four-Lever Panel with 1 Switch
C: Four-Lever Panel (No Switches)
QTY
ITEM PART NO. DESCRIPTION A B C
1 580094530 Control Lever ..................................................................................... 4 4 4
2 580020086 Switch (Horn) ..................................................................................... 1 1 1
3 580020052 Plug (Blank Switch) ........................................................................... 3 3 3
4 ..... Switch Position 1 ............................................................................... .. .. ..
4 580034703 Switch ............................................................................................ 1 1 ..
4 580020052 Plug (Blank Switch) ....................................................................... .. .. 1
5 ..... Switch Position 2 ............................................................................... .. .. ..
5 580034703 Switch ............................................................................................ 1 .. ..
5 580020052 Plug (Blank Switch) ....................................................................... .. 1 1
6 580035166 Plate (Cover) ..................................................................................... 1 1 1
7 580023349 Washer .............................................................................................. 4 4 4
8 580023348 Screw ................................................................................................ 4 4 4
9 580094414 Controller , Hydraulic (With Software) ............................................... 1 1 1
10 580029111 Screw (For Controller Mounting) ....................................................... 4 4 4
11 449021003 Washer (For Controller Mounting) ..................................................... 4 4 4
a 580096137 Wire Harness (Armrest) (FP22841 [Page 4-24]).............................. 1 1 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 10-25

P22975 12-10

TILT CYLINDER ATTACHING PARTS (FIGURE 10-11)

(→ 7/2012)

10-26 ©2015 Yale Materials Handling Corporation E877

 12-10 P22975

TILT CYLINDER ATTACHING PARTS

(→ 7/2012)

ITEM PART NO. DESCRIPTION QTY

1 580003378 Tilt Cylinder (15° Forward/12° Back, 20.5° Forward/7° Back) (FP22974 [Page
10-30])................................................................................................................. 2
1 580048216 Tilt Cylinder (15° Forward/10° Back) (FP22974 [Page 10-30])......................... 2
1 580041637 Tilt Cylinder (5° Forward/12° Back) (FP22974 [Page 10-30])........................... 2
1 580032062 Tilt Cylinder (5° Forward/6° Back) (FP22974 [Page 10-30])............................. 2
2 449001404 Capscrew ............................................................................................................ 2
3 449021019 Washer ............................................................................................................... 2
4 580003355 Anchor ................................................................................................................ 2
5 015627900 Grease Fitting ..................................................................................................... 2
6 580003353 Pin ....................................................................................................................... 2
7 580003354 Bushing ............................................................................................................... 2
8 580083480 Plug ..................................................................................................................... 2
9 580020576 Fitting .................................................................................................................. 4
9 580063949 O-Ring ............................................................................................................ 1
9 052645300 O-Ring ............................................................................................................ 1
10 580093897 Hose Assy ........................................................................................................... 2
11 580093898 Hose Assy ........................................................................................................... 2
12 580019814 Fitting .................................................................................................................. 4
12 580063949 O-Ring ............................................................................................................ 1
12 052645400 O-Ring ............................................................................................................ 1
13 449001016 Capscrew ............................................................................................................ 2
14 449021006 Washer ............................................................................................................... 2
15 582010774 Valve Assembly (Counterbalance) ..................................................................... 1
15 582011409 Cartridge Valve ............................................................................................... 2
15 582012101 Kit-Seal ....................................................................................................... 1
15 582011402 Valve .............................................................................................................. 1
15 582011404 Kit-Seal ....................................................................................................... 1
15 582011401 Valve , Check ................................................................................................. 1
15 582011404 Kit-Seal ....................................................................................................... 1
15 580004890 Plug ................................................................................................................ 1
15 582011400 Plug ................................................................................................................ 6
15 582011408 Plug ................................................................................................................ 6
16 582001747 Hose Assy ........................................................................................................... 2
17 582001746 Hose Assy ........................................................................................................... 2
18 580019743 Fitting .................................................................................................................. 1
18 580063949 O-Ring ............................................................................................................ 1
18 052645300 O-Ring ............................................................................................................ 1
19 580020577 Fitting .................................................................................................................. 1
19 580061267 O-Ring ............................................................................................................ 1
19 052645500 O-Ring ............................................................................................................ 1
20 903259104 Strap Clamp ........................................................................................................ 5
21 054820000 Plug Assembly .................................................................................................... 2
21 052645300 O-Ring ............................................................................................................ 1
21 505967593 Plug ................................................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 10-27

P24265 05-12

TILT CYLINDER ATTACHING PARTS (FIGURE 10-12)

(7/2012 →)

10-28 ©2015 Yale Materials Handling Corporation E877

 05-12 P24265

TILT CYLINDER ATTACHING PARTS

(7/2012 →)

ITEM PART NO. DESCRIPTION QTY

1 580003378 Tilt Cylinder (15° Forward/12° Back, 20.5° Forward/7° Back) (FP22974 [Page
10-30])................................................................................................................. 2
1 580048216 Tilt Cylinder (15° Forward/10° Back) (FP22974 [Page 10-30])......................... 2
1 580032062 Tilt Cylinder (5° Forward/6° Back) (FP22974 [Page 10-30])............................. 2
1 580041637 Tilt Cylinder (5° Forward/12° Back) (FP22974 [Page 10-30])........................... 2
2 449001404 Capscrew ............................................................................................................ 2
3 449021019 Washer ............................................................................................................... 2
4 580003355 Anchor ................................................................................................................ 2
5 015627900 Grease Fitting ..................................................................................................... 2
6 580003353 Pin ....................................................................................................................... 2
7 580003354 Bushing ............................................................................................................... 2
8 580083480 Plug ..................................................................................................................... 2
9 580039352 Fitting .................................................................................................................. 2
9 580063949 O-Ring ............................................................................................................ 1
9 052645400 O-Ring ............................................................................................................ 1
10 582019891 Hose Assy ........................................................................................................... 2
11 580093898 Hose Assy ........................................................................................................... 2
12 580019814 Fitting .................................................................................................................. 2
12 580063949 O-Ring ............................................................................................................ 1
12 052645400 O-Ring ............................................................................................................ 1
13 449001016 Capscrew ............................................................................................................ 2
14 449021006 Washer ............................................................................................................... 2
15 582019892 Manifold Assy ..................................................................................................... 1
16 582001747 Hose Assy ........................................................................................................... 2
17 582001746 Hose Assy ........................................................................................................... 2
18 580019743 Fitting .................................................................................................................. 1
18 580063949 O-Ring ............................................................................................................ 1
18 052645300 O-Ring ............................................................................................................ 1
19 580020577 Fitting .................................................................................................................. 1
19 580061267 O-Ring ............................................................................................................ 1
19 052645500 O-Ring ............................................................................................................ 1
20 903259104 Strap Clamp ........................................................................................................ 1
21 054820000 Plug Assembly .................................................................................................... 2
21 052645300 O-Ring ............................................................................................................ 1
21 505967593 Plug ................................................................................................................ 1
22 580026622 Fitting (O-Ring To O-Ring Adapter) .................................................................... 2
23 580020430 Fitting .................................................................................................................. 2
23 580063949 O-Ring ............................................................................................................ 1
23 052645300 O-Ring ............................................................................................................ 1
24 580050964 Relief Valve ......................................................................................................... 2
24 580054625 Cartridge ......................................................................................................... 1
25 580020576 Fitting .................................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 10-29

P22974 12-10

TILT CYLINDER ASSEMBLY (FIGURE 10-13)

10-30 ©2015 Yale Materials Handling Corporation E877

 12-10 P22974

TILT CYLINDER ASSEMBLY

KEY:
A: 15° Forward/12° Back, 20.5° Forward/7° Back
B: 15° Forward/10° Back
C: 5° Forward/6° Back
D: 5° Forward/12° Back
QTY
ITEM PART NO. DESCRIPTION A B C D
580003378 Tilt Cylinder ............................................................................... 2 .. .. ..
580048216 Tilt Cylinder ............................................................................... .. 2 .. ..
580032062 Tilt Cylinder ............................................................................... .. .. 2 ..
580041637 Tilt Cylinder ............................................................................... .. .. .. 2
1 580070646 Spacer .................................................................................. .. 1 .. ..
1 580032061 Spacer .................................................................................. .. .. 1 ..
1 580041886 Spacer .................................................................................. .. .. .. 1
2 580003371 Piston .................................................................................... 1 1 1 1
3 580003372 Locknut ................................................................................. 1 1 1 1
4 580003368 Wear Ring ............................................................................. 1 1 1 1
5 501949903 O-Ring (Use with 580011975) .............................................. 1 1 1 1
5 580011975 Piston Seal ........................................................................... 1 1 1 1
5 504305716 Seal (Alternate Part) ............................................................. 1 1 1 1
6 504232252 O-Ring .................................................................................. 1 1 1 1
7 580014138 Rod Wiper ............................................................................. 1 1 1 1
8 580062173 Plug ...................................................................................... 2 2 2 2
9 580003370 End Plug ............................................................................... 1 1 1 1
10 580014136 Rod Seal ............................................................................... 1 1 1 1
11 580016682 Back-Up Ring ....................................................................... 1 1 1 1
12 033264700 O-Ring .................................................................................. 1 1 1 1
13 580003373 Tube Wldmt-Cylinder ............................................................ 1 1 1 1
14 580003369 Rod (Piston) .......................................................................... 1 .. .. 1
14 580048218 Rod (Piston) .......................................................................... .. 1 .. ..
14 580032063 Rod (Piston) .......................................................................... .. .. 1 ..
580016683 Kit-Seal ................................................................................. 1 1 1 1

E877 ©2015 Yale Materials Handling Corporation 10-31

P22976 12-10

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 10-14)

WET BRAKE, FOUR FUNCTION — PAGE 1 OF 2

10-32 ©2015 Yale Materials Handling Corporation E877

 12-10 P22976

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS

WET BRAKE, FOUR FUNCTION – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580090883 Hydraulic Control Valve (Wet Brake, Four Slices) .............................................. 1
2 582000905 Pressure Switch .................................................................................................. 1
3 449001170 Capscrew ............................................................................................................ 1
4 449021003 Washer ............................................................................................................... 2
5 580000749 Clamp ................................................................................................................. 1
6 449015135 Nut ...................................................................................................................... 1
7 012825300 O-Ring ................................................................................................................ 1
8 058762600 Clamp (Split Half) ................................................................................................ 2
9 580006965 Lockwasher ......................................................................................................... 4
10 582008539 Capscrew ............................................................................................................ 4
11 580092416 Plate .................................................................................................................... 1
12 504071785 Washer ............................................................................................................... 4
13 449015036 Locknut ............................................................................................................... 5
14 504225227 Washer ............................................................................................................... 6
15 449001003 Capscrew ............................................................................................................ 6
16 580092472 Mount .................................................................................................................. 4
17 449021006 Washer ............................................................................................................... 10
18 449001418 Capscrew ............................................................................................................ 4
19 582024789 Plate .................................................................................................................... 1
20 580006948 Clamp ................................................................................................................. 1
21 449001302 Capscrew ............................................................................................................ 1
22 580031111 Seal ..................................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-33

P22977 12-10

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 10-15)

WET BRAKE, FOUR FUNCTION — PAGE 2 OF 2

10-34 ©2015 Yale Materials Handling Corporation E877

 12-10 P22977

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS

WET BRAKE, FOUR FUNCTION – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580090883 Hydraulic Control Valve (Wet Brake, Four Slices) .............................................. 1
2 580007403 Capscrew ............................................................................................................ 8
3 900012211 Lockwasher ......................................................................................................... 8
4 064426800 Clamp (Split Half) ................................................................................................ 4
5 080560100 O-Ring ................................................................................................................ 2
6 080437000 Plug ..................................................................................................................... 2
7 580039356 Fitting .................................................................................................................. 1
8 580039347 Fitting .................................................................................................................. 1
9 580019814 Fitting .................................................................................................................. 2
10 580019808 Fitting .................................................................................................................. 6
11 580019805 Fitting .................................................................................................................. 1
12 580021287 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ............................. 7
13 580020431 Fitting .................................................................................................................. 1
14 580019819 Fitting .................................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 10-35

P22978 12-10

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 10-16)

DRY BRAKE, THREE FUNCTION — PAGE 1 OF 2

10-36 ©2015 Yale Materials Handling Corporation E877

 12-10 P22978

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS

DRY BRAKE, THREE FUNCTION – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580093831 Hydraulic Control Valve (Dry Brake, Three Slices) ............................................. 1
2 580092416 Plate .................................................................................................................... 1
3 449001003 Capscrew ............................................................................................................ 6
4 504225227 Washer ............................................................................................................... 6
5 449015036 Locknut ............................................................................................................... 5
6 504071785 Washer ............................................................................................................... 4
7 582008539 Capscrew ............................................................................................................ 4
8 580006965 Lockwasher ......................................................................................................... 4
9 058762600 Clamp (Split Half) ................................................................................................ 2
10 012825300 O-Ring ................................................................................................................ 1
11 580092472 Mount .................................................................................................................. 4
12 449021006 Washer ............................................................................................................... 10
13 449001418 Capscrew ............................................................................................................ 4
14 580014092 Clamp ................................................................................................................. 1
15 449001302 Capscrew ............................................................................................................ 1
16 582024789 Plate .................................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-37

P22979 12-10

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 10-17)

DRY BRAKE, THREE FUNCTION — PAGE 2 OF 2

10-38 ©2015 Yale Materials Handling Corporation E877

 12-10 P22979

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS

DRY BRAKE, THREE FUNCTION – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580093831 Hydraulic Control Valve (Dry Brake, Three Slices) ............................................. 1
2 580007403 Capscrew ............................................................................................................ 8
3 900012211 Lockwasher ......................................................................................................... 8
4 064426800 Clamp (Split Half) ................................................................................................ 2
5 080560100 O-Ring ................................................................................................................ 2
6 582013583 Flange ................................................................................................................. 1
7 580019814 Fitting .................................................................................................................. 2
8 580021287 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ............................. 5
9 580019808 Fitting .................................................................................................................. 2
10 580019819 Fitting .................................................................................................................. 2
11 580020431 Fitting .................................................................................................................. 2
12 580039347 Fitting .................................................................................................................. 1
13 060242700 Plug ..................................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-39

P22980 12-10

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 10-18)

DRY BRAKE, FOUR FUNCTION — PAGE 1 OF 2

10-40 ©2015 Yale Materials Handling Corporation E877

 12-10 P22980

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS

DRY BRAKE, FOUR FUNCTION – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580090884 Hydraulic Control Valve (Dry Brake, Four Slices) ............................................... 1
2 580092416 Plate .................................................................................................................... 1
3 449001003 Capscrew ............................................................................................................ 6
4 504225227 Washer ............................................................................................................... 6
5 582008539 Capscrew ............................................................................................................ 4
6 580006965 Lockwasher ......................................................................................................... 4
7 058762600 Clamp (Split Half) ................................................................................................ 2
8 012825300 O-Ring ................................................................................................................ 1
9 580092472 Mount .................................................................................................................. 4
10 449015036 Locknut ............................................................................................................... 5
11 504071785 Washer ............................................................................................................... 4
12 449021006 Washer ............................................................................................................... 13
13 449001418 Capscrew ............................................................................................................ 4
14 449021003 Washer ............................................................................................................... 1
15 580014092 Clamp ................................................................................................................. 1
16 449001302 Capscrew ............................................................................................................ 3
17 582024789 Plate .................................................................................................................... 1
18 582016653 Plate .................................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-41

P22981 12-10

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 10-19)

DRY BRAKE, FOUR FUNCTION — PAGE 2 OF 2

10-42 ©2015 Yale Materials Handling Corporation E877

 12-10 P22981

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS

DRY BRAKE, FOUR FUNCTION – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580090884 Hydraulic Control Valve (Dry Brake, Four Slices) ............................................... 1
2 580007403 Capscrew ............................................................................................................ 8
3 900012211 Lockwasher ......................................................................................................... 8
4 064426800 Clamp (Split Half) ................................................................................................ 4
5 080560100 O-Ring ................................................................................................................ 2
6 580039356 Fitting .................................................................................................................. 1
7 580039347 Fitting .................................................................................................................. 1
8 580019808 Fitting .................................................................................................................. 4
9 580021287 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ............................. 5
10 580019814 Fitting .................................................................................................................. 2
11 080437000 Plug ..................................................................................................................... 2
12 580019819 Fitting .................................................................................................................. 2
13 580020431 Fitting .................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 10-43

P22982 12-10

HYDRAULIC CONTROL VALVE (FIGURE 10-20)

DRY BRAKE, THREE AND FOUR FUNCTION — HIC MID-INLET BLOCK ASSEMBLY

10-44 ©2015 Yale Materials Handling Corporation E877

 12-10 P22982

HYDRAULIC CONTROL VALVE

DRY BRAKE, THREE AND FOUR FUNCTION – HIC MID-INLET BLOCK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580090884 Hydraulic Control Valve (Dry Brake, Four Slices) ............................................... 1
580093831 Hydraulic Control Valve (Dry Brake, Three Slices) ............................................. 1
582004020 Valve Block (HIC, Mid-Inlet) ........................................................................... 1
1 582000264 Regulator .................................................................................................... 1
1 582000265 Kit-Seal .................................................................................................. 1
2 582003998 Cartridge Valve .......................................................................................... 1
2 582000280 Kit-Seal .................................................................................................. 1
3 582000269 Check Valve ............................................................................................... 1
4 ..... O-Ring ................................................................................................... 1
4 502011902 Back-Up Ring ......................................................................................... 1
4 ..... O-Ring ................................................................................................... 1
5 582007787 Cartridge .................................................................................................... 1
5 582000268 Kit-Seal .................................................................................................. 1
6 582000271 Check Valve ............................................................................................... 1
6 582000274 Kit-Seal .................................................................................................. 1
7 582007788
582041365 Relief Valve ................................................................................................ 2
8 582000275 Shuttle Valve .............................................................................................. 1
8 582000276 Kit-Seal .................................................................................................. 1
9 582000282 Selector Valve ............................................................................................ 2
9 582000283 Kit-Seal .................................................................................................. 1
9 582007789 Coil ......................................................................................................... 1
9 582007790 Nut ......................................................................................................... 1
10 582000281 Check Valve ............................................................................................... 1
11 580006748 O-Ring ................................................................................................... 1
11 ..... O-Ring ................................................................................................... 1
11 580019390 Back-Up Ring ......................................................................................... 1
582004568 Kit (Relief) .................................................................................................. 1
582004569 Kit (Coil) ..................................................................................................... 1
580086370 Kit-Seal ....................................................................................................... 1
582000270 Kit-Seal ....................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-45

P22983 12-10

HYDRAULIC CONTROL VALVE (FIGURE 10-21)

WET BRAKE, FOUR FUNCTION — HIC MID-INLET BLOCK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580090883 Hydraulic Control Valve (Wet Brake, Four Slices) .............................................. 1
582003997 Valve Block (HIC, Mid-Inlet) ........................................................................... 1
1 582000264 Regulator .................................................................................................... 1
1 582000265 Kit-Seal .................................................................................................. 1
2 582003998 Cartridge Valve .......................................................................................... 1
2 582000280 Kit-Seal .................................................................................................. 1
3 582000269 Check Valve ............................................................................................... 1
4 ..... O-Ring ................................................................................................... 1
4 502011902 Back-Up Ring ......................................................................................... 1
4 ..... O-Ring ................................................................................................... 1
5 582007787 Cartridge .................................................................................................... 1
5 582000268 Kit-Seal .................................................................................................. 1
6 582000271 Check Valve ............................................................................................... 1
6 582000274 Kit-Seal .................................................................................................. 1
7 582007788
582041365 Relief Valve ................................................................................................ 2
8 582003999 Valve (Logic) .............................................................................................. 1
8 582000280 Kit-Seal .................................................................................................. 1
9 582000282 Selector Valve ............................................................................................ 2
9 582000283 Kit-Seal .................................................................................................. 1
9 582007789 Coil ......................................................................................................... 1
9 582007790 Nut ......................................................................................................... 1
10 582000281 Check Valve ............................................................................................... 1
11 580006748 O-Ring ................................................................................................... 1
11 ..... O-Ring ................................................................................................... 1
11 580019390 Back-Up Ring ......................................................................................... 1

10-46 ©2015 Yale Materials Handling Corporation E877

 12-10 P22983

ITEM PART NO. DESCRIPTION QTY

12 582000275 Shuttle Valve .............................................................................................. 2
12 582000276 Kit-Seal .................................................................................................. 1
582004568 Kit (Relief) .................................................................................................. 1
582004569 Kit (Coil) ..................................................................................................... 1
580086370 Kit-Seal ....................................................................................................... 1
582000270 Kit-Seal ....................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-47

P22984 12-10

HYDRAULIC CONTROL VALVE (FIGURE 10-22)

WET BRAKE, FOUR FUNCTION — HIC, BRAKE/ACCUMULATOR BLOCK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580090883 Hydraulic Control Valve (Wet Brake, Four Slices) .............................................. 1
582000286 Valve Section (HIC, Brake/Accumulator) ....................................................... 1
1 582003993 Kit-Seal (Includes Qty 4 O-Rings) .............................................................. 1
1 ..... O-Ring ................................................................................................... 1
1 ..... O-Ring ................................................................................................... 3
2 582000287 Cartridge Valve .......................................................................................... 1
2 582000288 Kit-Seal .................................................................................................. 1
3 582003994 Screw ......................................................................................................... 2
4 582000289 Pressure Valve ........................................................................................... 1
4 582000280 Kit-Seal .................................................................................................. 1
5 582000281 Check Valve ............................................................................................... 1
5 580006748 O-Ring ................................................................................................... 1
5 ..... O-Ring ................................................................................................... 1
5 580019390 Back-Up Ring ......................................................................................... 1
6 582000294 Selector Valve (Includes Coil Nut) ............................................................. 1
7 582000295 Kit-Seal .................................................................................................. 1
7 582007789 Coil ......................................................................................................... 1
8 582000293 Cartridge Valve .......................................................................................... 1
8 582000288 Kit-Seal .................................................................................................. 1
580086370 Kit-Seal ....................................................................................................... 1

10-48 ©2015 Yale Materials Handling Corporation E877

 12-10 P22984

NOTES

E877 ©2015 Yale Materials Handling Corporation 10-49

P22986 12-10

HYDRAULIC CONTROL VALVE (FIGURE 10-23)

WET AND DRY BRAKE, THREE AND FOUR FUNCTION — LIFT SECTION ASSEMBLY, LH

10-50 ©2015 Yale Materials Handling Corporation E877

 12-10 P22986

HYDRAULIC CONTROL VALVE

WET AND DRY BRAKE, THREE AND FOUR FUNCTION – LIFT SECTION ASSEMBLY, LH

ITEM PART NO. DESCRIPTION QTY

580090883 Hydraulic Control Valve (Wet Brake, Four Slices) .............................................. 1
580090884 Hydraulic Control Valve (Dry Brake, Four Slices) ............................................... 1
580093831 Hydraulic Control Valve (Dry Brake, Three Slices) ............................................. 1
582000310 Valve Section (Lift Section, LH) ...................................................................... 1
1 582000307 Spool .......................................................................................................... 1
2 582004167 Kit (Shock Valve) ........................................................................................ 1
3 ..... Seal Kit .................................................................................................. 1
4 582000311 Valve Section ............................................................................................. 1
5 582000300 Kit-Seal .................................................................................................. 1
6 582000304 End Cap ..................................................................................................... 1
7 580041218 Kit-Seal (Mechanical Module) ................................................................ 1
8 582003988 Screw ..................................................................................................... 4
9 582000309 Selector Valve ............................................................................................ 1
10 580041219 Kit-Seal (Electrical Module) ................................................................... 1
11 582003989 Screw ..................................................................................................... 4
582004567 Kit (Lift Section) .......................................................................................... 1
582004000 Kit-Seal (Master) ........................................................................................ 1
582003993 Kit-Seal (Includes Qty 4 O-Rings) .......................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-51

P22987 12-10

HYDRAULIC CONTROL VALVE (FIGURE 10-24)

WET AND DRY BRAKE, THREE AND FOUR FUNCTION — TILT SECTION ASSEMBLY

10-52 ©2015 Yale Materials Handling Corporation E877

 12-10 P22987

HYDRAULIC CONTROL VALVE

WET AND DRY BRAKE, THREE AND FOUR FUNCTION – TILT SECTION ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580090883 Hydraulic Control Valve (Wet Brake, Four Slices) .............................................. 1
580090884 Hydraulic Control Valve (Dry Brake, Four Slices) ............................................... 1
580093831 Hydraulic Control Valve (Dry Brake, Three Slices) ............................................. 1
582003984 Valve Section (Tilt Section) ............................................................................ 1
1 582003985 Spool .......................................................................................................... 1
2 582003986 Valve Section ............................................................................................. 1
3 582000300 Kit-Seal .................................................................................................. 1
4 582000299 Valve .......................................................................................................... 1
5 ..... Seal Kit .................................................................................................. 1
6 582000304 End Cap ..................................................................................................... 1
7 580041218 Kit-Seal (Mechanical Module) ................................................................ 1
8 582003988 Screw ..................................................................................................... 4
9 582000305 Selector Valve ............................................................................................ 1
10 580041219 Kit-Seal (Electrical Module) ................................................................... 1
11 582003989 Screw ..................................................................................................... 4
582004000 Kit-Seal (Master) ........................................................................................ 1
582003993 Kit-Seal (Includes Qty 4 O-Rings) .......................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-53

P22988 12-10

HYDRAULIC CONTROL VALVE (FIGURE 10-25)

WET AND DRY BRAKE, FOUR FUNCTION — LIFT SECTION ASSEMBLY, RH

10-54 ©2015 Yale Materials Handling Corporation E877

 12-10 P22988

HYDRAULIC CONTROL VALVE

WET AND DRY BRAKE, FOUR FUNCTION – LIFT SECTION ASSEMBLY, RH

ITEM PART NO. DESCRIPTION QTY

580090884 Hydraulic Control Valve (Dry Brake, Four Slices) ............................................... 1
580090883 Hydraulic Control Valve (Wet Brake, Four Slices) .............................................. 1
582000306 Valve Section (Lift Section, RH) ..................................................................... 1
1 582000307 Spool .......................................................................................................... 1
2 582000308 Valve Section ............................................................................................. 1
3 582000300 Kit-Seal .................................................................................................. 1
4 ..... Seal Kit .................................................................................................. 1
5 582000309 Selector Valve ............................................................................................ 1
6 580041219 Kit-Seal (Electrical Module) ................................................................... 1
7 582003989 Screw ..................................................................................................... 4
8 582000304 End Cap ..................................................................................................... 1
9 580041218 Kit-Seal (Mechanical Module) ................................................................ 1
10 582003988 Screw ..................................................................................................... 4
582004566 Kit (Lift Section) .......................................................................................... 1
582004000 Kit-Seal (Master) ........................................................................................ 1
582003993 Kit-Seal (Includes Qty 4 O-Rings) .......................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-55

P22985 08-14

HYDRAULIC CONTROL VALVE (FIGURE 10-26)

WET AND DRY BRAKE, THREE AND FOUR FUNCTION — AUXILIARY SECTION ASSEMBLY

10-56 ©2015 Yale Materials Handling Corporation E877

 08-14 P22985

HYDRAULIC CONTROL VALVE

WET AND DRY BRAKE, THREE AND FOUR FUNCTION – AUXILIARY SECTION ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580090884 Hydraulic Control Valve (Dry Brake, Four Slices) ............................................... 1
580090883 Hydraulic Control Valve (Wet Brake, Four Slices) .............................................. 1
582000312 Valve Section (Auxiliary Section) ................................................................... 1
1 582033795 Valve Section (End) ................................................................................... 1
2 582000300 Kit-Seal .................................................................................................. 1
3 582003985 Spool .......................................................................................................... 1
4 582000304 End Cap ..................................................................................................... 1
5 582003988 Screw ..................................................................................................... 4
6 580041218 Kit-Seal (Mechanical Module) ................................................................ 1
7 582000305 Selector Valve ............................................................................................ 1
8 580041219 Kit-Seal (Electrical Module) ................................................................... 1
9 582003989 Screw ..................................................................................................... 4
582004564 Kit ............................................................................................................... 1
582004000 Kit-Seal (Master) ............................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 10-57

P22989 12-10

HYDRAULIC CONTROL VALVE ASSEMBLY (FIGURE 10-27)

DRY BRAKE, FOUR FUNCTION

10-58 ©2015 Yale Materials Handling Corporation E877

 12-10 P22989

HYDRAULIC CONTROL VALVE ASSEMBLY

DRY BRAKE, FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

580090884 Hydraulic Control Valve (Dry Brake, Four Slices) ............................................... 1
1 582000316 Kit-Tie Rod ..................................................................................................... 2
2 582003984 Valve Section (Tilt Section) (FP22987 [Page 10-52])................................... 1
3 582000306 Valve Section (Lift Section, RH) (FP22988 [Page 10-54])............................ 1
4 582000310 Valve Section (Lift Section, LH) (FP22986 [Page 10-50])............................. 1
5 582000312 Valve Section (Auxiliary Section) ................................................................... 1
6 582004020 Valve Block (HIC, Mid-Inlet) (FP22982 [Page 10-44]).................................. 1

E877 ©2015 Yale Materials Handling Corporation 10-59

P22990 12-10

HYDRAULIC CONTROL VALVE ASSEMBLY (FIGURE 10-28)

WET BRAKE, FOUR FUNCTION

10-60 ©2015 Yale Materials Handling Corporation E877

 12-10 P22990

HYDRAULIC CONTROL VALVE ASSEMBLY

WET BRAKE, FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

580090883 Hydraulic Control Valve (Wet Brake, Four Slices) .............................................. 1
1 582000316 Kit-Tie Rod ..................................................................................................... 2
2 582003984 Valve Section (Tilt Section) (FP22987 [Page 10-52])................................... 1
3 582000306 Valve Section (Lift Section, RH) (FP22988 [Page 10-54])............................ 1
4 582000310 Valve Section (Lift Section, LH) (FP22986 [Page 10-50])............................. 1
5 582000312 Valve Section (Auxiliary Section) ................................................................... 1
6 582003997 Valve Block (HIC, Mid-Inlet) (FP22983 [Page 10-46]).................................. 1
7 582000286 Valve Section (HIC, Brake/Accumulator) (FP22984 [Page 10-48])............... 1

E877 ©2015 Yale Materials Handling Corporation 10-61

P22991 12-10

HYDRAULIC CONTROL VALVE ASSEMBLY (FIGURE 10-29)

DRY BRAKE, THREE FUNCTION

10-62 ©2015 Yale Materials Handling Corporation E877

 12-10 P22991

HYDRAULIC CONTROL VALVE ASSEMBLY

DRY BRAKE, THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

580093831 Hydraulic Control Valve (Dry Brake, Three Slices) ............................................. 1
1 582000316 Kit-Tie Rod ..................................................................................................... 1
2 582003984 Valve Section (Tilt Section) (FP22987 [Page 10-52])................................... 1
3 582004020 Valve Block (HIC, Mid-Inlet) (FP22982 [Page 10-44]).................................. 1
4 582000310 Valve Section (Lift Section, LH) (FP22986 [Page 10-50])............................. 1
5 582000312 Valve Section (Auxiliary Section) ................................................................... 1
6 582004019 Kit-Tie Rod ..................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 10-63

P23061 12-10

HYDRAULIC SUPPLY AND RETURN (FIGURE 10-30)

THREE FUNCTION CONTROL VALVE — WITHOUT LIFT ACCUMULATOR

ITEM PART NO. DESCRIPTION QTY

1 580092991 Plate (RH) ........................................................................................................... 1
2 582013873 Clamp (Twin) ...................................................................................................... 2
3 582014167 Cover Plate ......................................................................................................... 2
4 449021006 Washer ............................................................................................................... 9
5 449001078 Capscrew ............................................................................................................ 4
6 449015036 Locknut ............................................................................................................... 5
7 504070790 Strap Clamp ........................................................................................................ 2
8 580044519 Clamp ................................................................................................................. 1
9 580093153 Hose Assy ........................................................................................................... 1
10 580092990 Plate (LH) ............................................................................................................ 1
11 580093151 Hose Assy ........................................................................................................... 1
12 580093147 Hose Assy ........................................................................................................... 1
13 580019899 Fitting .................................................................................................................. 2
14 582001961 Hose Assy ........................................................................................................... 1
14 582016519 Hose Assy (Alternate Part) ................................................................................. 1
15 502056903 Clamp ................................................................................................................. 1

10-64 ©2015 Yale Materials Handling Corporation E877

 12-10 P23062

HYDRAULIC SUPPLY AND RETURN (FIGURE 10-31)

THREE FUNCTION CONTROL VALVE — WITH LIFT ACCUMULATOR

ITEM PART NO. DESCRIPTION QTY

1 580092991 Plate (RH) ........................................................................................................... 1
2 582013873 Clamp (Twin) ...................................................................................................... 2
3 582014167 Cover Plate ......................................................................................................... 2
4 449021006 Washer ............................................................................................................... 9
5 449001078 Capscrew ............................................................................................................ 4
6 449015036 Locknut ............................................................................................................... 5
7 504070790 Strap Clamp ........................................................................................................ 2
8 580044519 Clamp ................................................................................................................. 1
9 580093153 Hose Assy ........................................................................................................... 1
10 449021001 Washer ............................................................................................................... 4
11 449015098 Nut ...................................................................................................................... 4
12 582013874 Clamp ................................................................................................................. 2
13 582001492 Accumulator ........................................................................................................ 1
14 580096081 Hose Assy ........................................................................................................... 1
15 580039356 Fitting .................................................................................................................. 1
16 580092990 Plate (LH) ............................................................................................................ 1
17 580096265 Hose Assy ........................................................................................................... 1
18 580093147 Hose Assy ........................................................................................................... 1
19 580019899 Fitting .................................................................................................................. 2
20 582001961 Hose Assy ........................................................................................................... 1
20 582016519 Hose Assy (Alternate Part) ................................................................................. 1
21 580020575 Fitting .................................................................................................................. 1
22 502056903 Clamp ................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 10-65

P23063 12-10

HYDRAULIC SUPPLY AND RETURN (FIGURE 10-32)

FOUR FUNCTION CONTROL VALVE — FORK LIFT TRUCK, THREE FUNCTION, DF SSFP

ITEM PART NO. DESCRIPTION QTY

1 580093155 Hose Assy ........................................................................................................... 2
2 582009236 Hose Assy ........................................................................................................... 1
2 582019098 Hose Assy (Alternate Part) ................................................................................. 1
3 582002811 Clamp (Twin) ...................................................................................................... 2
4 580023068 Capscrew ............................................................................................................ 4
5 580075390 Clamp (Twin) ...................................................................................................... 2
6 580077051 Cover Plate ......................................................................................................... 3
7 449001227 Capscrew ............................................................................................................ 1
8 449015098 Nut ...................................................................................................................... 1
9 580019819 Fitting .................................................................................................................. 2
10 580019813 Fitting .................................................................................................................. 1
11 080437000 Plug ..................................................................................................................... 1
12 449001052 Capscrew ............................................................................................................ 1
a 582017027 Hose Assy ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

10-66 ©2015 Yale Materials Handling Corporation E877

 12-10 P23064

HYDRAULIC SUPPLY AND RETURN (FIGURE 10-33)

FOUR FUNCTION CONTROL VALVE — FORK LIFT TRUCK, FOUR/FIVE/SIX FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 582001690 Hose Assy ........................................................................................................... 1
2 580023068 Capscrew ............................................................................................................ 4
3 582002811 Clamp (Twin) ...................................................................................................... 2
4 580075390 Clamp (Twin) ...................................................................................................... 2
5 580077051 Cover Plate ......................................................................................................... 3
6 449001227 Capscrew ............................................................................................................ 1
7 449015098 Nut ...................................................................................................................... 1
8 580093155 Hose Assy ........................................................................................................... 1
9 580019819 Fitting .................................................................................................................. 1
10 504070790 Strap Clamp ........................................................................................................ 1
11 582009236 Hose Assy ........................................................................................................... 1
11 582019098 Hose Assy (Alternate Part) ................................................................................. 1
12 580019813 Fitting .................................................................................................................. 1
13 582008458 Hose Assy ........................................................................................................... 1
14 580039355 Fitting .................................................................................................................. 1
15 080437000 Plug ..................................................................................................................... 1
16 449001052 Capscrew ............................................................................................................ 1
17 580019895 Fitting .................................................................................................................. 1
a 582017027 Hose Assy ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 10-67

P23065 12-10

HYDRAULIC SUPPLY AND RETURN (FIGURE 10-34)

FOUR FUNCTION CONTROL VALVE — WITHOUT LIFT ACCUMULATOR

ITEM PART NO. DESCRIPTION QTY

1 580092991 Plate (RH) ........................................................................................................... 1
2 582013873 Clamp (Twin) ...................................................................................................... 2
3 582014167 Cover Plate ......................................................................................................... 2
4 449021006 Washer ............................................................................................................... 9
5 449001078 Capscrew ............................................................................................................ 4
6 449015036 Locknut ............................................................................................................... 5
7 580044519 Clamp ................................................................................................................. 1
8 580093153 Hose Assy ........................................................................................................... 1
9 580092990 Plate (LH) ............................................................................................................ 1
10 580096265 Hose Assy ........................................................................................................... 1
10 582016520 Hose Assy (Alternate Part) ................................................................................. 1
11 580093147 Hose Assy ........................................................................................................... 1
12 580019899 Fitting .................................................................................................................. 2
13 582010635 Hose Assy ........................................................................................................... 1
13 582016537 Hose Assy (Alternate Part) ................................................................................. 1
14 502056903 Clamp ................................................................................................................. 1

10-68 ©2015 Yale Materials Handling Corporation E877

 12-10 P23066

HYDRAULIC SUPPLY AND RETURN (FIGURE 10-35)

FOUR FUNCTION CONTROL VALVE — WITH LIFT ACCUMULATOR

ITEM PART NO. DESCRIPTION QTY

1 580092991 Plate (RH) ........................................................................................................... 1
2 582013873 Clamp (Twin) ...................................................................................................... 2
3 582014167 Cover Plate ......................................................................................................... 2
4 449021006 Washer ............................................................................................................... 9
5 449001078 Capscrew ............................................................................................................ 4
6 449015036 Locknut ............................................................................................................... 5
7 504070790 Strap Clamp ........................................................................................................ 2
8 580044519 Clamp ................................................................................................................. 1
9 580093153 Hose Assy ........................................................................................................... 1
10 449021001 Washer ............................................................................................................... 4
11 449015098 Nut ...................................................................................................................... 4
12 582013874 Clamp ................................................................................................................. 2
13 582001492 Accumulator ........................................................................................................ 1
14 580096081 Hose Assy ........................................................................................................... 1
15 580039356 Fitting .................................................................................................................. 1
16 580092990 Plate (LH) ............................................................................................................ 1
17 580096265 Hose Assy ........................................................................................................... 1
17 582016520 Hose Assy (Alternate Part) ................................................................................. 1
18 580093147 Hose Assy ........................................................................................................... 1
19 580019899 Fitting .................................................................................................................. 2
20 582010635 Hose Assy ........................................................................................................... 1
20 582016537 Hose Assy (Alternate Part) ................................................................................. 1
21 580020575 Fitting .................................................................................................................. 1
22 502056903 Clamp ................................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 10-69

P23066 12-10

NOTES

10-70 ©2015 Yale Materials Handling Corporation E877

 SECTION 11

11 MAST-TWO STAGE LIMITED FREE-LIFT

 CONTENTS

SECTION 11
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

INNER MAST .................................................................................................................................................. 11-6

LIFT ................................................................................................................................................................. 11-8
LIFT CYLINDER .............................................................................................................................................. 11-12
MAST INSTALLATION .................................................................................................................................... 11-2
OUTER MAST ................................................................................................................................................. 11-4

E877 ©2015 Yale Materials Handling Corporation 11-1

P23014 12-10

MAST INSTALLATION (FIGURE 11-1)

11-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P23014

MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 580003445 Pin (Mast Mounting) ............................................................................................ 2
2 580003446 Bushing (Mast Mounting) .................................................................................... 2
3 449022041 Lockwasher ......................................................................................................... 2
4 580003353 Pin (Mast Tilt) ...................................................................................................... 2
5 580003354 Bushing (Mast Tilt) .............................................................................................. 2
6 015627900 Grease Fitting ..................................................................................................... 4
7 580003355 Anchor ................................................................................................................ 2
8 449001404 Capscrew ............................................................................................................ 2
9 449001053 Capscrew ............................................................................................................ 4
10 449022017 Lockwasher ......................................................................................................... 4
11 449015029 Nut ...................................................................................................................... 4
12 acef 580003845 Rod End .............................................................................................................. 2
12 bcd 580003846 Rod End .............................................................................................................. 2
13 580003447 Shim .................................................................................................................... AR
14 580003448 Capscrew ............................................................................................................ 4

FOOTNOTES:
a 15° Forward Tilt/12° Back Tilt d 5° Forward Tilt/6° Back Tilt
b 20.5° Forward Tilt/7° Back tilt e 5° Forward/12° Back
c 5° Forward Tilt/5° Back Tilt f EC3 And EC4

E877 ©2015 Yale Materials Handling Corporation 11-3

P22995 12-10

OUTER MAST (FIGURE 11-2)

11-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P22995

OUTER MAST
A020

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3660 mm 4560 mm 5310 mm 6110 mm 6610 mm
ITEM 1 2 3 4 (144.1 in.) (179.5 in.) (209.1 in.) (240.6 in.) (260.2 in.)
Mast
- - - - -
Group Number
Mast Assy 580053304 580053305 580053306 580053307 580053308
1 Outer Mast 580020272 580020273 580020274 580020275 580020276

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 580000240 Capscrew ....................................................................................................... 2
3 015026400 Lockwasher .................................................................................................... 10
4 580000406 Spacer ............................................................................................................ 2
5 580002593 Bracket ........................................................................................................... 2
6 580002595 Shim (0.030 in.) .............................................................................................. AR
7 014711800 Capscrew ....................................................................................................... 8
8 909882405 Nut .................................................................................................................. 4
9 580002603 Shim (3,00 mm) .............................................................................................. AR
10 580002602 Shim (1,50 mm) .............................................................................................. AR
11 580002604 Plate ............................................................................................................... 2
12 580002601 Wear Plate ...................................................................................................... 2
13 449001049 Capscrew ....................................................................................................... 4
14 580002594 Bearing ........................................................................................................... 2

FOOTNOTES:
a Refer to Table

E877 ©2015 Yale Materials Handling Corporation 11-5

P22993 12-10

INNER MAST (FIGURE 11-3)

11-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P22993

INNER MAST
A020

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3660 mm 4560 mm 5310 mm 6110 mm 6610 mm
ITEM 1 2 3 4 (144.1 in.) (179.5 in.) (209.1 in.) (240.6 in.) (260.2 in.)
Mast
- - - - -
Group Number
Mast Assy 580053304 580053305 580053306 580053307 580053308
1 Inner Mast 580020415 580020212 580020213 580020214 580020215

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 580006240 Stubshaft .................................................................................................... 4
3 580090734 Load Roller ..................................................................................................... 4
4 580003619 Snap Ring ....................................................................................................... 4
5 580002595 Shim (0.030 in.) .............................................................................................. AR
6 580002593 Bracket ........................................................................................................... 2
7 580000406 Spacer ............................................................................................................ 2
8 015026400 Lockwasher .................................................................................................... 2
9 580000240 Capscrew ....................................................................................................... 2
10 580002594 Bearing ........................................................................................................... 2
11 580002591 Capscrew ....................................................................................................... 8

FOOTNOTES:
a Refer to Table

E877 ©2015 Yale Materials Handling Corporation 11-7

P23036 12-10

LIFT (FIGURE 11-4)

11-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P23036

LIFT
A020

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3660 mm 4560 mm 5310 mm 6110 mm 6610 mm
ITEM 1 2 3 4 (144.1 in.) (179.5 in.) (209.1 in.) (240.6 in.) (260.2 in.)
Mast
- - - - -
Group Number
Mast Assy 580053304 580053305 580053306 580053307 580053308
1 Chain 580002774 580006253 580006255 580006256 580006320
18 Hose Assy 580053421 580053422 580053423 580053424 580053425

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Chain .............................................................................................................. 2
2 580083753 Chain Anchor .................................................................................................. 2
3 580003625 Pin .................................................................................................................. 4
4 449001363 Capscrew ....................................................................................................... 2
5 580003621 Chain Anchor .................................................................................................. 2
6 580003623 Washer ........................................................................................................... 4
7 580090751 Chain Sheave ................................................................................................. 2
8 580003622 Ball Bearing .................................................................................................... 4
9 500343906 Snap Ring ....................................................................................................... 2
10 580019806 Fitting .............................................................................................................. 2
10 580039387 O-Ring ........................................................................................................ 1
11 449001049 Capscrew ....................................................................................................... 4
12 580002597 Eyebolt ........................................................................................................... 2
13 580003624 Pin .................................................................................................................. 2
14 580050240 Lockplate ........................................................................................................ 2
15 015421400 Cotter Pin ....................................................................................................... 4
16 016110300 Washer ........................................................................................................... 4
17 580002600 Nut .................................................................................................................. 4
18 a. . . . . Hose Assy ...................................................................................................... 1
19 449001048 Capscrew ....................................................................................................... 2
20 449022017 Lockwasher .................................................................................................... 4
21 449015029 Nut .................................................................................................................. 2
22 ..... Lift Cylinder (FP22994 [Page 11-12])............................................................ 2
23 580020760 Lowering Control Valve .................................................................................. 1
24 449001302 Capscrew ....................................................................................................... 2
25 449022013 Lockwasher .................................................................................................... 2
26 580002596 Washer ........................................................................................................... 2
27 502398905 Washer ........................................................................................................... 2
28 955400910 Lockwasher .................................................................................................... 2
29 580002000 Shim (0.060 in.) .............................................................................................. AR
30 580019895 Fitting .............................................................................................................. 2
31 580053284 Hose Assy ...................................................................................................... 1
32 580039425 Fitting .............................................................................................................. 1
33 312850046 Strap Clamp ................................................................................................... 2
34 580020987 Fitting .............................................................................................................. 1
35 580053287 Check Valve ................................................................................................... 1
36 580019805 Fitting .............................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 11-9

P23036 12-10

LIFT
ITEM PART NO. DESCRIPTION QTY
36 580039387 O-Ring ........................................................................................................ 1
37 580019894 Fitting .............................................................................................................. 1
38 580019966 Fitting .............................................................................................................. 1
39 580019986 Fitting .............................................................................................................. 1
40 580053285 Fitting (Swivel) ................................................................................................ 1

FOOTNOTES:
a Refer to Table

11-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P23036

NOTES

E877 ©2015 Yale Materials Handling Corporation 11-11

P22994 12-10

LIFT CYLINDER (FIGURE 11-5)

11-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P22994

LIFT CYLINDER
GDP300EC-GDP360EC

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3660 mm 4560 mm 5310 mm 6110 mm 6610 mm
1 2 3 4 (144.1 in.) (179.5 in.) (209.1 in.) (240.6 in.) (260.2 in.)
ITEM Mast
- - - - -
Group Number
Cylinder
8526393 8526394 8526395 8526396 8526397
Group Number
Cylinder Assy 580052463 580052464 580052465 580052466 580052467
1 Tube Wldmt- 580002767 580002844 580002845 580002846 580002847
Cylinder
2 Cylinder Rod 580057752 580057753 580057754 580057755 580057756

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 2
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 580002760 Wear Ring ...................................................................................................... 1
4 580002762 Rod Seal ......................................................................................................... 2
5 580002763 Back-Up Ring ................................................................................................. 2
6 580003647 Spacer ............................................................................................................ 1
7 580003651 Retainer .......................................................................................................... 1
8 580002764 O-Ring ............................................................................................................ 1
9 580002765 Rod Wiper ...................................................................................................... 1
10 580002761 Wear Ring ...................................................................................................... 1
580002849 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

E877 ©2015 Yale Materials Handling Corporation 11-13

P22994 12-10

NOTES

11-14 ©2015 Yale Materials Handling Corporation E877

 SECTION 12

12 MAST-THREE STAGE FULL FREE-LIFT

 CONTENTS

SECTION 12
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

FREE-LIFT CYLINDER ................................................................................................................................... 12-12

MAIN LIFT CYLINDER .................................................................................................................................... 12-11
MAST ASSEMBLY
PAGE 1 OF 3 .............................................................................................................................................. 12-4
PAGE 2 OF 3 .............................................................................................................................................. 12-6
PAGE 3 OF 3 .............................................................................................................................................. 12-8
MAST INSTALLATION .................................................................................................................................... 12-2

E877 ©2015 Yale Materials Handling Corporation 12-1

P23044 12-10

MAST INSTALLATION (FIGURE 12-1)

12-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P23044

MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 580003445 Pin (Mast Mounting) ............................................................................................ 2
2 580003446 Bushing (Mast Mounting) .................................................................................... 2
3 449022041 Lockwasher ......................................................................................................... 2
4 580003353 Pin (Mast Tilt) ...................................................................................................... 2
5 580003354 Bushing (Mast Tilt) .............................................................................................. 2
6 015627900 Grease Fitting ..................................................................................................... 4
7 580003355 Anchor ................................................................................................................ 2
8 449001404 Capscrew ............................................................................................................ 2
9 449001053 Capscrew ............................................................................................................ 4
10 449022017 Lockwasher ......................................................................................................... 4
11 449015029 Nut ...................................................................................................................... 4
12 acef 580003845 Rod End .............................................................................................................. 2
12 bcd 580003846 Rod End .............................................................................................................. 2
13 580003447 Shim .................................................................................................................... AR
14 580003448 Capscrew ............................................................................................................ 4

FOOTNOTES:
a 15° Forward Tilt/12° Back Tilt d 5° Forward Tilt/6° Back Tilt
b 20.5° Forward Tilt/7° Back tilt e 5° Forward/12° Back
c 5° Forward Tilt/5° Back Tilt f EC3 And EC4

E877 ©2015 Yale Materials Handling Corporation 12-3

P23009 12-10

MAST ASSEMBLY (FIGURE 12-2)

PAGE 1 OF 3

12-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P23009

MAST ASSEMBLY
PAGE 1 OF 3
A026

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4910 mm 5910 mm 6910 mm
ITEM 1 2 3 4 (169.7 in.) (193.3 in.) (232.7 in.) (272.0 in.)
Mast
- - - -
Group Number
Mast Assy 580040181 580040182 580040183 580040184
1 Outer Mast 580051247 580051248 580051249 580051250
2 Intermediate Mast 580051251 580051252 580051253 580051254
3 Inner Mast 580051255 580051256 580051257 580051258
4 Cylinder Assy 580051259 580051280 580051281 580051282

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 a. . . . . Intermediate Mast ........................................................................................... 1
3 a. . . . . Inner Mast ...................................................................................................... 1
4 a. . . . . Cylinder Assy ................................................................................................. 1
5 580041125 Roller (Hose) .................................................................................................. 4
6 580037123 Hose Reel ....................................................................................................... 6
7 580051309 Clamp ............................................................................................................. 3
8 580040995 Clamp ............................................................................................................. 1
9 580044027 Clamp ............................................................................................................. 2

FOOTNOTES:
a Refer to Table

E877 ©2015 Yale Materials Handling Corporation 12-5

P23010 12-10

MAST ASSEMBLY (FIGURE 12-3)

PAGE 2 OF 3

12-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P23010

MAST ASSEMBLY
PAGE 2 OF 3
A026

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4910 mm 5910 mm 6910 mm
ITEM 1 2 3 4 (169.7 in.) (193.3 in.) (232.7 in.) (272.0 in.)
Mast
- - - -
Group Number
Mast Assy 580040181 580040182 580040183 580040184
1 Cylinder Assy 580051260 580051268 580051269 580051270
11 Chain 580051262 580051274 580051275 580051276

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Cylinder Assy ................................................................................................. 1
2 580037130 Fitting .............................................................................................................. 2
3 580037131 Block ............................................................................................................... 2
4 580037132 Valve .............................................................................................................. 4
5 580037141 Fitting .............................................................................................................. 2
6 580037139 Flange ............................................................................................................ 2
7 580051301 Washer ........................................................................................................... 2
8 580051300 Screw ............................................................................................................. 2
9 580051305 Valve .............................................................................................................. 2
10 580051304 Fitting .............................................................................................................. 2
11 a. . . . . Chain .............................................................................................................. 2
12 580051291 Support (Pulley) .............................................................................................. 2
13 580037125 Nut .................................................................................................................. 4
14 580037122 Screw ............................................................................................................. 2
15 580037124 Washer ........................................................................................................... 2

FOOTNOTES:
a Refer to Table

E877 ©2015 Yale Materials Handling Corporation 12-7

P23011 12-10

MAST ASSEMBLY (FIGURE 12-4)

PAGE 3 OF 3

12-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P23011

MAST ASSEMBLY
PAGE 3 OF 3
A026

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4910 mm 5910 mm 6910 mm
ITEM 1 2 3 4 (169.7 in.) (193.3 in.) (232.7 in.) (272.0 in.)
Mast
- - - -
Group Number
Mast Assy 580040181 580040182 580040183 580040184
5 Chain 580051261 580051271 580051272 580051273
28 Hose Assy 580051263 580051264 580051265 580051266
(Drainage)
29 Hose Assy 580051267 580051277 580051278 580051279

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 580051285 Screw ............................................................................................................. 2
2 580051286 Washer ........................................................................................................... 2
3 580051287 Support (Cylinder) .......................................................................................... 2
4 580051288 Screw ............................................................................................................. 4
5 a. . . . . Chain .............................................................................................................. 2
6 580051289 Washer ........................................................................................................... 4
7 580051290 Bracket (Light) ................................................................................................ 2
8 580040532 Bolt ................................................................................................................. 4
9 580037104 Washer ........................................................................................................... 4
10 580051292 Pin (Pulley) ..................................................................................................... 2
11 580040532 Bolt ................................................................................................................. 2
12 580037104 Washer ........................................................................................................... 2
13 580040543 Grease Fitting ................................................................................................. 2
14 580037112 Ring ................................................................................................................ 2
15 580037111 Snap Ring ....................................................................................................... 2
16 580051293 Pulley .............................................................................................................. 4
17 580051294 Pin (Chain) ..................................................................................................... 8
18 580051295
015419800 Cotter Pin ....................................................................................................... 16
19 580051296 Locknut ........................................................................................................... 4
20 580037117 Cotter Pin ....................................................................................................... 4
21 580051297 Chain Anchor .................................................................................................. 4
22 580051298 Screw ............................................................................................................. 2
23 580051299 Screw ............................................................................................................. 4
24 580037118 Locknut ........................................................................................................... 2
25 580051302 Screw ............................................................................................................. 2
26 580051303 Ring ................................................................................................................ 2
27 580037142 Fitting .............................................................................................................. 2
28 a. . . . . Hose Assy (Drainage) .................................................................................... 1
29 a. . . . . Hose Assy ...................................................................................................... 2
30 580051314 Hose ............................................................................................................... 2
31 580037134 Fitting .............................................................................................................. 1
32 580051306 Pin .................................................................................................................. 2
33 580037146 Fitting .............................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 12-9

P23011 12-10

MAST ASSEMBLY
PAGE 3 OF 3

ITEM PART NO. DESCRIPTION QTY

34 580051307 Hose ............................................................................................................... 1
35 580051308 Fitting .............................................................................................................. 1
36 580051310 Load Roller ..................................................................................................... 8
37 580051311 Hose (Drainage) ............................................................................................. 1
38 580051312 Shim ............................................................................................................... 24
39 580003361 Clamp ............................................................................................................. 4
40 504228239 Hose Clamp .................................................................................................... 4

FOOTNOTES:
a Refer to Table

12-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P23008

MAIN LIFT CYLINDER (FIGURE 12-5)

MAIN LIFT CYLINDER

A026

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4910 mm 5910 mm 6910 mm
ITEM 1 2 3 4 (169.7 in.) (193.3 in.) (232.7 in.) (272.0 in.)
Mast
- - - -
Group Number
Cylinder Assy a580051260 b580051268 c580051269 d580051270

ITEM PART NO. DESCRIPTION QTY

e. . . . . Cylinder Assy ...................................................................................................... 1
1 ..... Wear Ring ...................................................................................................... 1
2 ..... Slide Ring ....................................................................................................... 1
3 ..... Piston Rod ...................................................................................................... 1
4 ..... Tube ............................................................................................................... 1
5 ..... O-Ring ............................................................................................................ 1
6 ..... Seal ................................................................................................................ 1
7 ..... Wiper Ring ...................................................................................................... 1
8 ..... Plug ................................................................................................................ 1
580051284 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a 580040181-Mast Assembly d 580040184-Mast Assembly
b 580040182-Mast Assembly e Refer to Table
c 580040183-Mast Assembly

E877 ©2015 Yale Materials Handling Corporation 12-11

P23007 12-10

FREE-LIFT CYLINDER (FIGURE 12-6)

FREE-LIFT CYLINDER
A026

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4910 mm 5910 mm 6910 mm
ITEM 1 2 3 4 (169.7 in.) (193.3 in.) (232.7 in.) (272.0 in.)
Mast
- - - -
Group Number
Cylinder Assy a580051259 b580051280 c580051281 d580051282

ITEM PART NO. DESCRIPTION QTY

e. . . . . Cylinder Assy ...................................................................................................... 1
1 ..... Wiper Ring ...................................................................................................... 1
2 ..... Gasket ............................................................................................................ 2
3 ..... Gasket ............................................................................................................ 1
4 ..... O-Ring ............................................................................................................ 1
5 ..... Retaining Ring ................................................................................................ 1
6 ..... Washer ........................................................................................................... 1
7 ..... Screw ............................................................................................................. 1
8 ..... Tube ............................................................................................................... 1
9 ..... Piston Rod ...................................................................................................... 1
10 ..... Plug ................................................................................................................ 1

12-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P23007

FREE-LIFT CYLINDER
ITEM PART NO. DESCRIPTION QTY
11 ..... O-Ring ............................................................................................................ 1
580051283 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a 580040181-Mast Assembly d 580040184-Mast Assembly
b 580040182-Mast Assembly e Refer to Table
c 580040183-Mast Assembly

E877 ©2015 Yale Materials Handling Corporation 12-13

P23007 12-10

NOTES

12-14 ©2015 Yale Materials Handling Corporation E877

 SECTION 13

13 ATTACHMENTS
 CONTENTS

SECTION 13
ATTACHMENTS

DESCRIPTION PAGE

CARRIAGE
2 STAGE- DUAL FUNCTION - WITH FORK POSITIONER ....................................................................... 13-26
2 STAGE- ISS - WITHOUT FORK POSITIONER, 3-FUNCTION ............................................................... 13-14
2 STAGE- ISS - WITHOUT FORK POSITIONER, 4, 5, 6-FUNCTION ....................................................... 13-16
2 STAGE- ISS - WITH INDIVIDUAL FORK POSITIONER, 4, 5, 6-FUNCTION .......................................... 13-18
2 STAGE- ISS - WITH SIMULTANEOUS FORK POSITIONER, 4, 5, 6-FUNCTION ................................. 13-20
2 STAGE-STANDARD - WITHOUT FORK POSITIONER, 3-FUNCTION .................................................. 13-4
2 STAGE-STANDARD - WITHOUT FORK POSITIONER, 4, 5, 6-FUNCTION .......................................... 13-6
2 STAGE-STANDARD - WITH INDIVIDUAL FORK POSITIONER, 4, 5, 6-FUNCTION ............................. 13-8
2 STAGE-STANDARD - WITH SIMULTANEOUS FORK POSITIONER, 4, 5, 6-FUNCTION .................... 13-10
3 STAGE-ISS - WITHOUT FORK POSITIONER ........................................................................................ 13-42
3 STAGE-ISS - WITH INDIV. FORK POSITIONER .................................................................................... 13-46
3 STAGE-ISS - WITH SIMULT. FORK POSITIONER ................................................................................ 13-50
3 STAGE-STANDARD ................................................................................................................................ 13-56
CARRIAGE ASSEMBLY
2 STAGE- ISS ............................................................................................................................................. 13-24
2 STAGE-STANDARD ................................................................................................................................ 13-12
DIRECTIONAL CONTROL VALVE ASSEMBLY
FOUR-SECTION ......................................................................................................................................... 13-30
THREE-SECTION ....................................................................................................................................... 13-29
TWO-SECTION ........................................................................................................................................... 13-28
FLOW DIVIDER MANIFOLD ........................................................................................................................... 13-60
FORK POSITIONING CYLINDER ................................................................................................................... 13-32
FORKS ............................................................................................................................................................ 13-2
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-40
TWO STAGE - FULL FREE-LIFT ................................................................................................................ 13-36
SIDE-SHIFT CYLINDER
DUAL FUNCTION WITH FORK POSITIONER ........................................................................................... 13-34
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-54
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-62

E877 ©2015 Yale Materials Handling Corporation 13-1

P23013 12-10

FORKS (FIGURE 13-1)

KEY:
A: Standard Taper
B: Dual Function Side-Shift Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B
1 524150744 Fork (72 in.) ................................................................................................ 2 ..
1 524150745 Fork (84 in.) ................................................................................................ 2 ..
1 524150746 Fork (96 in.) ................................................................................................ 2 ..
1 524186000 Fork (54 in.) ................................................................................................ 2 ..
1 524186001 Fork (60 in.) ................................................................................................ 2 ..
1 524136490 Fork (72 in.) ................................................................................................ .. 2
1 524136491 Fork (84 in.) ................................................................................................ .. 2
1 524136492 Fork (96 in.) ................................................................................................ .. 2
1 580006346 Bushing .................................................................................................. .. 1
1 580006347 Snap Ring .............................................................................................. .. 2

13-2 ©2015 Yale Materials Handling Corporation E877

 12-10 P23013

NOTES

E877 ©2015 Yale Materials Handling Corporation 13-3

P31978 09-15

CARRIAGE (FIGURE 13-2)

2 STAGE-STANDARD — WITHOUT FORK POSITIONER, 3-FUNCTION

13-4 ©2015 Yale Materials Handling Corporation E877

 09-15 P31978

CARRIAGE
2 STAGE-STANDARD – WITHOUT FORK POSITIONER, 3-FUNCTION

ITEM PART NO. DESCRIPTION QTY

580094057 Carriage (w/o Hoses) .......................................................................................... 1
580094058 Carriage .............................................................................................................. 1
1 ..... Carriage Assembly (FP22999 [Page 13-12])................................................ 1
2 580004865 Pin (Fork Locking) .......................................................................................... 4
3 580041231 Shackle ........................................................................................................... 2
4 580084991 Cable .............................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 13-5

P22996 12-10

CARRIAGE (FIGURE 13-3)

2 STAGE-STANDARD — WITHOUT FORK POSITIONER, 4, 5, 6-FUNCTION

13-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P22996

CARRIAGE
2 STAGE-STANDARD – WITHOUT FORK POSITIONER, 4, 5, 6-FUNCTION
KEY:
A: 3 Function
B: 4-6 Function
QTY
ITEM PART NO. DESCRIPTION A B
580094061 Carriage (Four Function) ............................................................................ 1 1
580094059 Carriage (Five Function) ............................................................................ 1 1
580094060 Carriage (Six Function) .............................................................................. 1 1
1 580037953 Hose Assy .............................................................................................. 1 1
2 580037952 Hose Assy .............................................................................................. 1 1
3 580019871 Fitting ..................................................................................................... 2 2
4 580019808 Fitting ..................................................................................................... 1 1
5 580096930 Hydraulic Control Valve (Four Function) (FP23037 [Page 13-
28]).......................................................................................................... 1 1
5 580096931 Hydraulic Control Valve (Five Function) (FP23015 [Page 13-29])....... 1 1
5 580096932 Hydraulic Control Valve (Six Function) (FP23016 [Page 13-30])......... 1 1
6 449015115 Locknut .................................................................................................. 1 1
7 449022017 Lockwasher ............................................................................................ 2 2
8 580036413 Bracket Wldmt ....................................................................................... 1 1
9 504225227 Washer .................................................................................................. 2 2
10 074259300 Capscrew ............................................................................................... 4 4
11 580028416 Clamp .................................................................................................... 1 1
12 203759300 Capscrew ............................................................................................... 1 1
13 580037735 Hose Assy .............................................................................................. 1 1
14 580028711 Tube Assy .............................................................................................. 1 1
14 580019986 Fitting ................................................................................................. 2 2
15 580028710 Tube Assy .............................................................................................. 1 1
15 580019986 Fitting ................................................................................................. 1 1
16 580037177 Bracket ................................................................................................... 1 1
17 580020993 Locknut .................................................................................................. 3 3
18 580020987 Fitting ..................................................................................................... 3 3
19 582002906 Wire Harness (Front End) (FP22889 [Page 4-92])............................... 1 1
20 ..... Carriage Assembly (FP22999 [Page 13-12])........................................ 1 1
21 580084991 Cable ..................................................................................................... 2 2
22 580004865 Pin (Fork Locking) .................................................................................. 4 4
23 580041231 Shackle .................................................................................................. 2 2
24 055160000 Fitting ..................................................................................................... 8 8
a 312850034 Strap Clamp ........................................................................................... AR AR

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 13-7

P22997 12-10

CARRIAGE (FIGURE 13-4)

2 STAGE-STANDARD — WITH INDIVIDUAL FORK POSITIONER, 4, 5, 6-FUNCTION

13-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P22997

CARRIAGE
2 STAGE-STANDARD – WITH INDIVIDUAL FORK POSITIONER, 4, 5, 6-FUNCTION

ITEM PART NO. DESCRIPTION QTY

580094062 Carriage .............................................................................................................. 1
1 580037955 Hose Assy ...................................................................................................... 1
2 580037956 Hose Assy ...................................................................................................... 1
3 580037954 Hose Assy ...................................................................................................... 1
4 580037957 Hose Assy ...................................................................................................... 1
5 580019871 Fitting .............................................................................................................. 2
6 580019811 Fitting .............................................................................................................. 4
7 580019808 Fitting .............................................................................................................. 1
8 580096930 Hydraulic Control Valve (FP23037 [Page 13-28])......................................... 1
9 449015115 Locknut ........................................................................................................... 2
10 504225227 Washer ........................................................................................................... 2
11 580036413 Bracket Wldmt ................................................................................................ 1
12 449022017 Lockwasher .................................................................................................... 2
13 074259300 Capscrew ....................................................................................................... 4
14 580037953 Hose Assy ...................................................................................................... 1
15 580037952 Hose Assy ...................................................................................................... 1
16 580037735 Hose Assy ...................................................................................................... 1
17 ..... Carriage Assembly (FP22999 [Page 13-12])................................................ 1
18 580028416 Clamp ............................................................................................................. 1
19 203759300 Capscrew ....................................................................................................... 1
20 580028710 Tube Assy ...................................................................................................... 1
21 580028711 Tube Assy ...................................................................................................... 1
22 580027465 Tube Assy ...................................................................................................... 1
23 580027375 Guide (RH) ..................................................................................................... 1
24 580027374 Guide (LH) ...................................................................................................... 1
25 582002906 Wire Harness (Front End) (FP22889 [Page 4-92])........................................ 1
26 580027139 Pin .................................................................................................................. 4
27 449025047 Cotter Pin ....................................................................................................... 4
28 580027372 Cylinder Assy (Fork Positioner) (FP23005 [Page 13-32])............................. 2
29 580019866 Fitting .............................................................................................................. 4
30 580027466 Tube Assy ...................................................................................................... 1
31 580037177 Bracket ........................................................................................................... 1
32 580020993 Locknut ........................................................................................................... 3
33 580020987 Fitting .............................................................................................................. 3
a 312850034 Strap Clamp ................................................................................................... AR
a 505970524 Hose Clamp .................................................................................................... AR

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 13-9

P22998 12-10

CARRIAGE (FIGURE 13-5)

2 STAGE-STANDARD — WITH SIMULTANEOUS FORK POSITIONER, 4, 5, 6-FUNCTION

13-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P22998

CARRIAGE
2 STAGE-STANDARD – WITH SIMULTANEOUS FORK POSITIONER, 4, 5, 6-FUNCTION

ITEM PART NO. DESCRIPTION QTY

580094063 Carriage .............................................................................................................. 1
1 580032245 Hose Assy ...................................................................................................... 1
2 580032246 Hose Assy ...................................................................................................... 1
3 580032247 Hose Assy ...................................................................................................... 1
4 580032248 Hose Assy ...................................................................................................... 1
5 580063353 Manifold Assembly (Flow Divider) (FP25278 [Page 13-60])......................... 1
6 580019808 Fitting .............................................................................................................. 4
7 580027510 Bracket Wldmt ................................................................................................ 1
8 449015115 Locknut ........................................................................................................... 2
9 449022017 Lockwasher .................................................................................................... 2
10 504225227 Washer ........................................................................................................... 2
11 449001014 Screw ............................................................................................................. 2
12 449022016 Lockwasher .................................................................................................... 2
13 449021001 Washer ........................................................................................................... 2
14 580019813 Fitting .............................................................................................................. 2
15 580025879 Hose Assy ...................................................................................................... 2
16 580028710 Tube Assy ...................................................................................................... 1
17 580028711 Tube Assy ...................................................................................................... 1
18 203759300 Capscrew ....................................................................................................... 1
19 580028416 Clamp ............................................................................................................. 1
20 580020993 Locknut ........................................................................................................... 3
21 580020987 Fitting .............................................................................................................. 3
22 580027139 Pin .................................................................................................................. 4
23 449025047 Cotter Pin ....................................................................................................... 4
24 580027372 Cylinder Assy (Fork Positioner) (FP23005 [Page 13-32])............................. 1
25 580019866 Fitting .............................................................................................................. 4
26 580027466 Tube Assy ...................................................................................................... 1
27 580037177 Bracket ........................................................................................................... 1
28 580027375 Guide (RH) ..................................................................................................... 1
29 580027465 Tube Assy ...................................................................................................... 1
30 580027374 Guide (LH) ...................................................................................................... 1
31 ..... Carriage Assembly (FP22999 [Page 13-12])................................................ 1
a 505970524 Hose Clamp .................................................................................................... AR

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 13-11

P22999 12-10

CARRIAGE ASSEMBLY (FIGURE 13-6)

2 STAGE-STANDARD

13-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P22999

CARRIAGE ASSEMBLY
2 STAGE-STANDARD

ITEM PART NO. DESCRIPTION QTY

1 580027366 Frame ................................................................................................................. 1
1 580006240 Stubshaft ........................................................................................................ 4
2 580027396 Pin (Load Arm) .................................................................................................... 2
3 580004864 Plate .................................................................................................................... 2
4 449022017 Lockwasher ......................................................................................................... 4
5 311321035 Capscrew ............................................................................................................ 4
6 580003619 Snap Ring ........................................................................................................... 4
7 580090734 Load Roller ......................................................................................................... 4
8 580000240 Capscrew ............................................................................................................ 4
9 015026400 Lockwasher ......................................................................................................... 20
10 580002594 Bearing ............................................................................................................... 4
11 580000406 Spacer ................................................................................................................ 4
12 580002593 Bracket ................................................................................................................ 4
13 580002595 Shim (0.030 in.) .................................................................................................. AR
14 014711800 Capscrew ............................................................................................................ 16

E877 ©2015 Yale Materials Handling Corporation 13-13

P31973 09-15

CARRIAGE (FIGURE 13-7)

2 STAGE- ISS — WITHOUT FORK POSITIONER, 3-FUNCTION

13-14 ©2015 Yale Materials Handling Corporation E877

 09-15 P31973

CARRIAGE
2 STAGE- ISS – WITHOUT FORK POSITIONER, 3-FUNCTION

ITEM PART NO. DESCRIPTION QTY

580094064 Side-Shift Carriage ............................................................................................. 1
1 ..... Carriage Assembly (FP23003 [Page 13-24])................................................ 1
2 580037177 Bracket ........................................................................................................... 1
3 580020993 Locknut ........................................................................................................... 3
4 580020987 Fitting .............................................................................................................. 3
5 580030573 Tube Assy ...................................................................................................... 1
6 580030572 Tube Assy ...................................................................................................... 1
7 580004865 Pin (Fork Locking) .......................................................................................... 4
8 580084991 Cable .............................................................................................................. 2
9 580041231 Shackle ........................................................................................................... 2

E877 ©2015 Yale Materials Handling Corporation 13-15

P23000 10-15

CARRIAGE (FIGURE 13-8)

2 STAGE- ISS — WITHOUT FORK POSITIONER, 4, 5, 6-FUNCTION

13-16 ©2015 Yale Materials Handling Corporation E877

 10-15 P23000

CARRIAGE
2 STAGE- ISS – WITHOUT FORK POSITIONER, 4, 5, 6-FUNCTION

ITEM PART NO. DESCRIPTION QTY

580094065 Side-Shift Carriage (Four Function) .................................................................... 1
580094066 Side-Shift Carriage (Five Function) .................................................................... 1
580094067 Side-Shift Carriage (Six Function) ...................................................................... 1
1 580036470 Hose Assy ...................................................................................................... 2
2 580019871 Fitting .............................................................................................................. 2
3 580036467 Hose Assy ...................................................................................................... 1
4 580036468 Hose Assy ...................................................................................................... 1
5 580019837 Fitting .............................................................................................................. 1
6 580019811 Fitting .............................................................................................................. 2
7 580019808 Fitting .............................................................................................................. 1
8 580096930 Hydraulic Control Valve (Four Function) (FP23037 [Page 13-28])............... 1
8 580096931 Hydraulic Control Valve (Five Function) (FP23015 [Page 13-29])................ 1
8 580096932 Hydraulic Control Valve (Six Function) (FP23016 [Page 13-30]).................. 1
9 449015115 Locknut ........................................................................................................... 2
10 449022017 Lockwasher .................................................................................................... 2
11 580036413 Bracket Wldmt ................................................................................................ 1
12 504225227 Washer ........................................................................................................... 2
13 074259300 Capscrew ....................................................................................................... 4
14 203759300 Capscrew ....................................................................................................... 1
15 580028416 Clamp ............................................................................................................. 2
16 580037186 Hose Assy ...................................................................................................... 1
17 ..... Carriage Assembly (FP23003 [Page 13-24])................................................ 1
18 582002906 Wire Harness (Front End) (FP22889 [Page 4-92])........................................ 1
19 580037969 Tube Assy ...................................................................................................... 1
20 580037968 Tube Assy ...................................................................................................... 1
21 580037967 Tube ............................................................................................................... 1
22 580037966 Tube ............................................................................................................... 1
23 055160000 Fitting (Four Function) .................................................................................... 2
23 055160000 Fitting (Five Function) ..................................................................................... 4
23 055160000 Fitting (Six Function) ...................................................................................... 6
24 580037177 Bracket ........................................................................................................... 1
25 580020993 Locknut ........................................................................................................... 3
26 580020987 Fitting .............................................................................................................. 3
27 580004865 Pin (Fork Locking) .......................................................................................... 4
28 580084991 Cable .............................................................................................................. 2
29 580041231 Shackle ........................................................................................................... 2
a 580024897 Clamp (Stacking Bolt and Locking Plate) ....................................................... 1
a 312850034 Strap Clamp ................................................................................................... AR

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 13-17

P23001 10-15

CARRIAGE (FIGURE 13-9)

2 STAGE- ISS — WITH INDIVIDUAL FORK POSITIONER, 4, 5, 6-FUNCTION

13-18 ©2015 Yale Materials Handling Corporation E877

 10-15 P23001

CARRIAGE
2 STAGE- ISS – WITH INDIVIDUAL FORK POSITIONER, 4, 5, 6-FUNCTION

ITEM PART NO. DESCRIPTION QTY

580094068 Side-Shift Carriage ............................................................................................. 1
1 ..... Carriage Assembly (FP23003 [Page 13-24])................................................ 1
2 931013906 Capscrew ....................................................................................................... 2
3 449022016 Lockwasher .................................................................................................... 2
4 580028954 Hose Clamp .................................................................................................... 3
5 580079012 Bracket ........................................................................................................... 1
6 931013904 Capscrew ....................................................................................................... 2
7 449021001 Washer ........................................................................................................... 2
8 580038131 Hose Assy ...................................................................................................... 1
9 580038132 Hose Assy ...................................................................................................... 1
10 580038133 Hose Assy ...................................................................................................... 1
11 580019811 Fitting .............................................................................................................. 6
12 580096931 Hydraulic Control Valve (FP23015 [Page 13-29])......................................... 1
13 580019808 Fitting .............................................................................................................. 1
14 449015115 Locknut ........................................................................................................... 2
15 449022017 Lockwasher .................................................................................................... 2
16 580036413 Bracket Wldmt ................................................................................................ 1
17 504225227 Washer ........................................................................................................... 2
18 074259300 Capscrew ....................................................................................................... 4
19 580019871 Fitting .............................................................................................................. 2
20 580036470 Hose Assy ...................................................................................................... 2
21 580036468 Hose Assy ...................................................................................................... 1
22 580036467 Hose Assy ...................................................................................................... 1
23 580019837 Fitting .............................................................................................................. 1
24 203759300 Capscrew ....................................................................................................... 1
25 580028416 Clamp ............................................................................................................. 2
26 580037969 Tube Assy ...................................................................................................... 1
27 580037968 Tube Assy ...................................................................................................... 1
28 582002906 Wire Harness (Front End) (FP22889 [Page 4-92])........................................ 1
29 580037186 Hose Assy ...................................................................................................... 1
30 580037967 Tube ............................................................................................................... 1
31 580037966 Tube ............................................................................................................... 1
32 580027465 Tube Assy ...................................................................................................... 1
33 580029704 Guide (LH) ...................................................................................................... 1
34 580029705 Guide (RH) ..................................................................................................... 1
35 580027466 Tube Assy ...................................................................................................... 1
36 580027139 Pin .................................................................................................................. 4
37 449025047 Cotter Pin ....................................................................................................... 4
38 580027372 Cylinder Assy (Fork Positioner) (FP23005 [Page 13-32])............................. 2
39 580019866 Fitting .............................................................................................................. 4
40 580037177 Bracket ........................................................................................................... 1
41 580020993 Locknut ........................................................................................................... 3
42 580020987 Fitting .............................................................................................................. 3
a 580024897 Clamp (Stacking Bolt and Locking Plate) ....................................................... 1
a 312850034 Strap Clamp ................................................................................................... AR
a 312850032 Strap Clamp ................................................................................................... AR

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 13-19

P23002 10-15

CARRIAGE (FIGURE 13-10)

2 STAGE- ISS — WITH SIMULTANEOUS FORK POSITIONER, 4, 5, 6-FUNCTION

13-20 ©2015 Yale Materials Handling Corporation E877

 10-15 P23002

CARRIAGE
2 STAGE- ISS – WITH SIMULTANEOUS FORK POSITIONER, 4, 5, 6-FUNCTION

ITEM PART NO. DESCRIPTION QTY

580094069 Side-Shift Carriage ............................................................................................. 1
1 ..... Carriage Assembly (FP23003 [Page 13-24])................................................ 1
2 931013906 Capscrew ....................................................................................................... 1
3 449022016 Lockwasher .................................................................................................... 1
4 580028954 Hose Clamp .................................................................................................... 2
5 580079012 Bracket ........................................................................................................... 1
6 931013904 Capscrew ....................................................................................................... 2
7 449021001 Washer ........................................................................................................... 1
8 580030386 Hose Assy ...................................................................................................... 1
9 580030385 Hose Assy ...................................................................................................... 1
10 580030388 Hose Assy ...................................................................................................... 1
11 580030387 Hose Assy ...................................................................................................... 1
12 580002103 Capscrew ....................................................................................................... 2
13 449021003 Washer ........................................................................................................... 2
14 580063353 Manifold Assembly (Flow Divider) (FP25278 [Page 13-60])......................... 1
15 580019808 Fitting .............................................................................................................. 6
16 580036475 Hose Assy ...................................................................................................... 1
17 580019811 Fitting .............................................................................................................. 2
18 580096930 Hydraulic Control Valve (Four Function) (FP23037 [Page 13-28])............... 1
19 449015115 Locknut ........................................................................................................... 2
20 449022017 Lockwasher .................................................................................................... 2
21 580036413 Bracket Wldmt ................................................................................................ 1
22 504225227 Washer ........................................................................................................... 2
23 074259300 Capscrew ....................................................................................................... 4
24 580037186 Hose Assy ...................................................................................................... 1
25 203759300 Capscrew ....................................................................................................... 1
26 580028416 Clamp ............................................................................................................. 2
27 580019871 Fitting .............................................................................................................. 2
28 580036470 Hose Assy ...................................................................................................... 1
29 580036468 Hose Assy ...................................................................................................... 1
30 580036467 Hose Assy ...................................................................................................... 1
31 580019837 Fitting .............................................................................................................. 1
32 580027465 Tube Assy ...................................................................................................... 1
33 582002906 Wire Harness (Front End) (FP22889 [Page 4-92])........................................ 1
34 580029704 Guide (LH) ...................................................................................................... 1
35 580029705 Guide (RH) ..................................................................................................... 1
36 580027372 Cylinder Assy (Fork Positioner) (FP23005 [Page 13-32])............................. 1
37 580037967 Tube ............................................................................................................... 1
38 580037966 Tube ............................................................................................................... 1
39 580037969 Tube Assy ...................................................................................................... 1
40 580037968 Tube Assy ...................................................................................................... 1
41 580027139 Pin .................................................................................................................. 4
42 449025047 Cotter Pin ....................................................................................................... 4
43 580019866 Fitting .............................................................................................................. 4
44 580027466 Tube Assy ...................................................................................................... 1
45 580037177 Bracket ........................................................................................................... 1
46 580020993 Locknut ........................................................................................................... 3
47 580020987 Fitting .............................................................................................................. 3
a 580024897 Clamp (Stacking Bolt and Locking Plate) ....................................................... 1
a 312850034 Strap Clamp ................................................................................................... AR

E877 ©2015 Yale Materials Handling Corporation 13-21

P23002 10-15

CARRIAGE
2 STAGE- ISS – WITH SIMULTANEOUS FORK POSITIONER, 4, 5, 6-FUNCTION

ITEM PART NO. DESCRIPTION QTY

a 312850032 Strap Clamp ................................................................................................... AR

FOOTNOTES:
a Not Illustrated

13-22 ©2015 Yale Materials Handling Corporation E877

 10-15 P23002

NOTES

E877 ©2015 Yale Materials Handling Corporation 13-23

P23003 12-10

CARRIAGE ASSEMBLY (FIGURE 13-11)

2 STAGE- ISS

13-24 ©2015 Yale Materials Handling Corporation E877

 12-10 P23003

CARRIAGE ASSEMBLY
2 STAGE- ISS

ITEM PART NO. DESCRIPTION QTY

1 580077376 Apron .................................................................................................................. 1
2 311321035 Capscrew ............................................................................................................ 12
3 449022017 Lockwasher ......................................................................................................... 12
4 580004864 Plate .................................................................................................................... 6
5 580005609 Bar ...................................................................................................................... 2
6 580004883 Snap Ring ........................................................................................................... 4
7 580004882 Bushing ............................................................................................................... 4
8 015627900 Grease Fitting ..................................................................................................... 2
9 580004878 Locknut ............................................................................................................... 2
10 015631300 Grease Fitting ..................................................................................................... 1
11 580002994 Sideshift Cylinder (FP25279 [Page 13-62])....................................................... 1
12 580070567 Bushing (Spherical) ............................................................................................ 2
13 016111200 Washer ............................................................................................................... 1
14 015628700 Grease Fitting ..................................................................................................... 1
15 580070394 Side-Shift Carriage ............................................................................................. 1
15 580006240 Stubshaft ........................................................................................................ 4
16 014711800 Capscrew ............................................................................................................ 16
17 580002595 Shim (0.030 in.) .................................................................................................. AR
18 580002593 Bracket ................................................................................................................ 4
19 580002594 Bearing ............................................................................................................... 4
20 580000406 Spacer ................................................................................................................ 4
21 015026400 Lockwasher ......................................................................................................... 20
22 580000240 Capscrew ............................................................................................................ 4
23 580090734 Load Roller ......................................................................................................... 4
24 580003619 Snap Ring ........................................................................................................... 4
25 580027396 Pin (Load Arm) .................................................................................................... 2
26 504234211 Bearing ............................................................................................................... 6
27 580019866 Fitting .................................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 13-25

P23004 12-10

CARRIAGE (FIGURE 13-12)

2 STAGE- DUAL FUNCTION — WITH FORK POSITIONER

13-26 ©2015 Yale Materials Handling Corporation E877

 12-10 P23004

CARRIAGE
2 STAGE- DUAL FUNCTION – WITH FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY

580094082 Carriage .............................................................................................................. 1
1 580094155 Carriage Wldmt .............................................................................................. 1
1 580006240 Stubshaft .................................................................................................... 4
2 580090734 Load Roller ..................................................................................................... 4
3 580003619 Snap Ring ....................................................................................................... 4
4 014711800 Capscrew ....................................................................................................... 16
5 015026400 Lockwasher .................................................................................................... 20
6 580002595 Shim (0.030 in.) .............................................................................................. AR
7 580002593 Bracket ........................................................................................................... 4
8 580000406 Spacer ............................................................................................................ 4
9 580002594 Bearing ........................................................................................................... 4
10 580000240 Capscrew ....................................................................................................... 4
11 449015115 Locknut ........................................................................................................... 4
12 449021010 Washer ........................................................................................................... 4
13 580002965 Bracket ........................................................................................................... 2
14 449001048 Capscrew ....................................................................................................... 4
15 580002966 Plate (Keeper) ................................................................................................ 2
16 449022017 Lockwasher .................................................................................................... 4
17 311321035 Capscrew ....................................................................................................... 4
18 449001023 Capscrew ....................................................................................................... 2
19 449022013 Lockwasher .................................................................................................... 2
20 580097478 Valve (Directional Control) (FP24187 [Page 13-58])..................................... 1
21 580019814 Fitting .............................................................................................................. 6
22 582001791 Hose Assy ...................................................................................................... 1
23 582001793 Hose Assy ...................................................................................................... 1
24 582001792 Hose Assy ...................................................................................................... 1
25 582001790 Hose Assy ...................................................................................................... 1
26 312850032 Strap Clamp ................................................................................................... 6
27 582001794 Hose Assy ...................................................................................................... 2
28 449015098 Nut .................................................................................................................. 2
29 449021001 Washer ........................................................................................................... 2
30 501921910 Clamp ............................................................................................................. 2
31 582002907 Wire Harness (Carriage) ................................................................................ 1
32 580058943 Strap Clamp (Green) ...................................................................................... 3
33 580058945 Strap Clamp (Yellow) ..................................................................................... 1
34 580020576 Fitting .............................................................................................................. 4
35 580002980 Cylinder Assy (FP23006 [Page 13-34])......................................................... 1
36 580002974 Pin .................................................................................................................. 4
37 449034030 Roll Pin ........................................................................................................... 4
38 580025626 Capscrew ....................................................................................................... 2
39 580002945 Strap Clamp ................................................................................................... 1
40 580006868 Block ............................................................................................................... 1
41 580006869 Carrier (RH) .................................................................................................... 1
42 580006870 Carrier (LH) .................................................................................................... 1
43 015627900 Grease Fitting ................................................................................................. 2
44 580036864 Pin .................................................................................................................. 2
45 900003206 Clamp ............................................................................................................. 1

E877 ©2015 Yale Materials Handling Corporation 13-27

P23037 12-10

DIRECTIONAL CONTROL VALVE ASSEMBLY (FIGURE 13-13)

TWO-SECTION

ITEM PART NO. DESCRIPTION QTY

580096930 Hydraulic Control Valve ...................................................................................... 1
1 580041209 Module (Inlet) ................................................................................................. 1
2 580041214 Module (End) .................................................................................................. 1
3 580041215 Kit-Valve (Tie Rod) ......................................................................................... 1
4 ..... Valve Section ................................................................................................. 2
4 580083519 Module (Electrical) ..................................................................................... 1
5 580041219 Kit-Seal (Electrical Module) ................................................................... 2
6 580041210 Valve .......................................................................................................... 2
7 582006344 Kit-Seal ....................................................................................................... 2
8 580041211 Spool .......................................................................................................... 2
9 580041212 Manifold (End Cap) .................................................................................... 2
10 580041218 Kit-Seal (Mechanical Module) ................................................................ 2
a 023604600 Lockwasher (Mounting Hardware) ...................................................................... 3
a 062232800 Capscrew (Mounting Hardware) ......................................................................... 3

FOOTNOTES:
a Not Illustrated

13-28 ©2015 Yale Materials Handling Corporation E877

 12-10 P23015

DIRECTIONAL CONTROL VALVE ASSEMBLY (FIGURE 13-14)

THREE-SECTION

ITEM PART NO. DESCRIPTION QTY

580096931 Hydraulic Control Valve ...................................................................................... 1
1 580041209 Module (Inlet) ................................................................................................. 1
2 580041214 Module (End) .................................................................................................. 1
3 580041216 Kit-Valve (Tie Rods) (Includes Qty 3 Rods) ................................................... 1
4 ..... Valve Section ................................................................................................. 3
4 580083519 Module (Electrical) ..................................................................................... 1
5 580041219 Kit-Seal (Electrical Module) ................................................................... 1
6 580041210 Valve .......................................................................................................... 1
7 582006344 Kit-Seal ....................................................................................................... 1
8 580041211 Spool .......................................................................................................... 1
9 580041212 Manifold (End Cap) .................................................................................... 1
9 582003988 Screw ..................................................................................................... 4
10 580041218 Kit-Seal (Mechanical Module) ................................................................ 1
a 023604600 Lockwasher (Mounting Hardware) ...................................................................... 3
a 062232800 Capscrew (Mounting Hardware) ......................................................................... 3

FOOTNOTES:
a Not Illustrated

E877 ©2015 Yale Materials Handling Corporation 13-29

P23016 12-10

DIRECTIONAL CONTROL VALVE ASSEMBLY (FIGURE 13-15)

FOUR-SECTION

ITEM PART NO. DESCRIPTION QTY

580096932 Hydraulic Control Valve ...................................................................................... 1
1 580041209 Module (Inlet) ................................................................................................. 1
2 580041214 Module (End) .................................................................................................. 1
3 580041217 Kit-Valve (Tie Rod) ......................................................................................... 1
4 ..... Valve Section ................................................................................................. 4
4 580083519 Module (Electrical) ..................................................................................... 1
5 580041219 Kit-Seal (Electrical Module) ................................................................... 1
6 580041210 Valve .......................................................................................................... 1
7 582006344 Kit-Seal ....................................................................................................... 1
8 580041211 Spool .......................................................................................................... 1
9 580041212 Manifold (End Cap) .................................................................................... 1
9 582003988 Screw ..................................................................................................... 4
10 580041218 Kit-Seal (Mechanical Module) ................................................................ 1
a 023604600 Lockwasher (Mounting Hardware) ...................................................................... 3
a 062232800 Capscrew (Mounting Hardware) ......................................................................... 3

FOOTNOTES:
a Not Illustrated

13-30 ©2015 Yale Materials Handling Corporation E877

 12-10 P23016

NOTES

E877 ©2015 Yale Materials Handling Corporation 13-31

P23005 12-10

FORK POSITIONING CYLINDER (FIGURE 13-16)

13-32 ©2015 Yale Materials Handling Corporation E877

 12-10 P23005

FORK POSITIONING CYLINDER

ITEM PART NO. DESCRIPTION QTY
580027372 Cylinder Assy (Fork Positioner) .......................................................................... 1
1 580029894 Tube Wldmt-Cylinder ...................................................................................... 1
2 580029895 Cylinder Rod ................................................................................................... 1
3 580028618 Piston ............................................................................................................. 1
4 580028619 Retainer .......................................................................................................... 1
5 580028620 Nut .................................................................................................................. 1
6 580028627 Spacer ............................................................................................................ 1
7 580028622 Piston Seal (Piston) ........................................................................................ 1
8 580028623 Rod Seal (Rod) ............................................................................................... 1
9 580028624 Wiper .............................................................................................................. 1
10 580028625 Back-Up Ring ................................................................................................. 1
11 580028626 O-Ring ............................................................................................................ 1
580028621 Kit-Seal ............................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 13-33

P23006 12-10

SIDE-SHIFT CYLINDER (FIGURE 13-17)

DUAL FUNCTION WITH FORK POSITIONER

13-34 ©2015 Yale Materials Handling Corporation E877

 12-10 P23006

SIDE-SHIFT CYLINDER
DUAL FUNCTION WITH FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY

580002980 Cylinder Assy ...................................................................................................... 1
1 580004901 Lockwasher .................................................................................................... 1
2 580077162 Capscrew ....................................................................................................... 1
3 580004903 Nut .................................................................................................................. 1
4 580004904 Spacer ............................................................................................................ 1
5 580004905 Piston ............................................................................................................. 1
6 580004906 Bearing ........................................................................................................... 1
7 580004907 Retainer .......................................................................................................... 1
8 580005473 Rod Assy ........................................................................................................ 1
9 580005474 Tube Assy ...................................................................................................... 1
10 580004896 Rod Wiper ...................................................................................................... 1
11 580004897 Ring ................................................................................................................ 1
12 580004899 O-Ring ............................................................................................................ 1
13 580004898 Seal ................................................................................................................ 1
14 015493500 O-Ring ............................................................................................................ 1
15 500167906 Back-Up Ring ................................................................................................. 1
16 580004900 Plug ................................................................................................................ 1
580004895 Kit-Seal ............................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 13-35

P23049 12-10

HEADER HOSE (FIGURE 13-18)

TWO STAGE — FULL FREE-LIFT

13-36 ©2015 Yale Materials Handling Corporation E877

 12-10 P23049

HEADER HOSE
TWO STAGE – FULL FREE-LIFT
H300HD-H360HD

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3660 mm 4560 mm 5310 mm 6110 mm 6610 mm
ITEM 1 2 3 4 (144.1 in.) (179.5 in.) (209.1 in.) (240.6 in.) (260.2 in.)
Mast
- - - - -
Group Number
23 Wire Harness 580034967 580034968 580034969 580034970 580034971
24 Hose Assy 580038141 580038142 580038143 580038144 580038145
25 Hose Assy 580038157 580038158 580038159 580038160 580038161

KEY:
A: Three Function
B: Four, Five, And Six Function
C: Dual Side-Shift Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B C
1 449001214 Capscrew .......................................................................................... 4 4 4
2 449021019 Washer .............................................................................................. 4 4 4
3 449015107 Locknut .............................................................................................. 4 4 4
4 580087670 Bracket Wldmt ................................................................................... 1 1 1
5 580087713 Plate .................................................................................................. 1 1 1
6 449015036 Locknut .............................................................................................. 2 2 2
7 449021006 Washer .............................................................................................. 4 4 4
8 449001138 Capscrew .......................................................................................... 2 2 2
9 580090611 Capscrew .......................................................................................... 2 2 2
10 518801683 Washer .............................................................................................. 1 1 1
11 580090610 Spacer ............................................................................................... 2 4 1
12 582002969 Hose Sheave ..................................................................................... 2 4 1
12 580093122 Rivet .............................................................................................. 16 16 16
13 582021324
449001058 Capscrew .......................................................................................... 2 2 2
14 580087671 Bracket Wldmt ................................................................................... 1 1 1
15 449021010 Washer .............................................................................................. 2 2 2
16 449015115 Locknut .............................................................................................. 2 2 2
17 580055524 Clamp ................................................................................................ .. 2 2
18 580077051 Cover Plate ........................................................................................ 2 2 2
19 580075390 Clamp (Twin) ..................................................................................... 2 2 2
20 449001076 Capscrew .......................................................................................... 2 4 2
21 449021001 Washer .............................................................................................. 2 4 2
22 449015098 Nut ..................................................................................................... 2 4 2
23 b. . . . . Wire Harness ..................................................................................... .. 1 1
24 b. . . . . Hose Assy ......................................................................................... 2 2 2
25 b. . . . . Hose Assy ......................................................................................... .. 1 ..
26 580020987 Fitting ................................................................................................. 2 6 2
27 580037177 Bracket .............................................................................................. 1 1 1
28 449001302 Capscrew .......................................................................................... 2 2 2
29 449021006 Washer .............................................................................................. 2 2 2
30 449015036 Locknut .............................................................................................. 2 2 2

E877 ©2015 Yale Materials Handling Corporation 13-37

P23049 12-10

HEADER HOSE
TWO STAGE – FULL FREE-LIFT
KEY:
A: Three Function
B: Four, Five, And Six Function
C: Dual Side-Shift Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B C
31 449001202 Capscrew .......................................................................................... .. 2 2
32 580055521 Clamp ................................................................................................ .. 1 1
33 580017101 Washer .............................................................................................. .. 2 2
34 449015135 Nut ..................................................................................................... .. 2 2
35 312850032 Strap Clamp ...................................................................................... .. 2 2
36 580039399 Fitting (Includes Nut) ......................................................................... 2 2 2
37 580003361 Clamp ................................................................................................ 4 4 8
38 504228239 Hose Clamp ....................................................................................... 2 2 4
39 449001389 Capscrew (209-260.3 in.) .................................................................. 1 .. ..
39 449001350 Capscrew (209-260.3 in.) .................................................................. .. 1 1
40 449015115 Locknut (209-260.3 in.) ..................................................................... .. 1 1
41 580004930 Clamp (209-260.3 in.) ........................................................................ 2 2 2
42 580004928 Plate (209-260.3 in.) .......................................................................... 2 2 2
a 580087714 Spacer ............................................................................................... 2 1 ..
a 580058943 Strap Clamp (Green) ......................................................................... 6 6 8
a 580058945 Strap Clamp (Yellow) ........................................................................ 2 2 6
a 580058944 Strap Clamp (Transparent) ................................................................ .. .. 2

FOOTNOTES:
a Not Illustrated b Refer to Table

13-38 ©2015 Yale Materials Handling Corporation E877

 12-10 P23049

NOTES

E877 ©2015 Yale Materials Handling Corporation 13-39

P23012 12-10

HEADER HOSE (FIGURE 13-19)

THREE STAGE FULL FREE-LIFT

13-40 ©2015 Yale Materials Handling Corporation E877

 12-10 P23012

HEADER HOSE
THREE STAGE FULL FREE-LIFT
A026

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4910 mm 5910 mm 6910 mm
ITEM 1 2 3 4 (169.7 in.) (193.3 in.) (232.7 in.) (272.0 in.)
Mast
- - - -
Group Number
Mast Assy 580040181 580040182 580040183 580040184
13 Hose Assy 580051243 580051244 580051245 580051246
14 Hose Assy 580051239 580051240 580051241 580051242
15 Wire Harness b580051235 b580051236 b580051237 b580051238

KEY:
A: Three Function
B: Four, Five, And Six Function
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 580037123 Hose Reel .............................................................................................. 2 4
2 580037111 Snap Ring .............................................................................................. 1 2
3 580040742 Screw ..................................................................................................... 1 2
4 580037124 Washer .................................................................................................. 1 2
5 580040743 Bracket ................................................................................................... 1 2
6 580040744 Pulley (Shaft) ......................................................................................... 1 2
7 580040748 Screw ..................................................................................................... 2 4
8 580037104 Washer .................................................................................................. 4 8
9 580040749 Plate (LH) ............................................................................................... .. 1
10 580040750 Plate (RH) .............................................................................................. 1 1
11 580040751 Screw ..................................................................................................... 2 4
12 580040752 Pulley ..................................................................................................... 2 2
13 a. . . . . Hose Assy .............................................................................................. 2 2
14 a. . . . . Hose Assy .............................................................................................. .. 1
15 a. . . . . Wire Harness ......................................................................................... .. 1
16 580040756 Fitting ..................................................................................................... 2 2
17 580037134 Fitting ..................................................................................................... .. 1
18 580003361 Clamp .................................................................................................... 4 8
19 504228239 Hose Clamp ........................................................................................... 4 8

FOOTNOTES:
a Refer to Table b With Electrical Connector

E877 ©2015 Yale Materials Handling Corporation 13-41

P23094 02-11

CARRIAGE (FIGURE 13-20)

3 STAGE-ISS — WITHOUT FORK POSITIONER

13-42 ©2015 Yale Materials Handling Corporation E877

 02-11 P23094

CARRIAGE
3 STAGE-ISS – WITHOUT FORK POSITIONER
KEY:
A: Three Function
B: Four Function
C: Five Function
D: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C D
580094076 Carriage .................................................................................... 1 .. .. ..
580094077 Carriage .................................................................................... .. 1 .. ..
580094078 Carriage .................................................................................... .. .. 1 ..
580094079 Carriage (Shown) ...................................................................... .. .. .. 1
1 ..... Frame ................................................................................... 1 1 1 1
2 580040534 Clamp ................................................................................... 2 2 2 2
3 ..... Frame (Mobile) ..................................................................... 1 1 1 1
4 580037104 Washer ................................................................................. 6 6 6 6
5 580040532 Bolt ....................................................................................... .. 2 2 2
6 580040517 Clamp ................................................................................... 2 2 2 2
7 580004865 Pin (Fork Locking) ................................................................ 2 2 2 2
8 580051362 Pivot ...................................................................................... 2 2 2 2
9 580051377 Hose ..................................................................................... .. 1 1 1
10 580040518 Clamp ................................................................................... 3 3 3 3
11 580051376 Hose ..................................................................................... .. 1 1 1
12 580051375 Hose ..................................................................................... .. 1 1 1
13 580051396 Bolt ....................................................................................... 4 4 4 4
14 580051393 Bearing (Lower) .................................................................... 3 3 3 3
15 580051394 Bolt ....................................................................................... 9 9 9 9
16 580040523 Fitting .................................................................................... .. 2 6 6
17 580040527 Support ................................................................................. .. 1 1 1
18 580096930 Hydraulic Control Valve (FP23037 [Page 13-28])............... .. 1 .. ..
18 580096931 Hydraulic Control Valve (FP23015 [Page 13-29])............... .. .. 1 ..
18 580096932 Hydraulic Control Valve (FP23016 [Page 13-30])............... .. .. .. 1
19 580040533 Fitting .................................................................................... .. 2 2 2
20 580040525 Fitting .................................................................................... .. 2 2 2
21 580040524 Bolt ....................................................................................... .. 4 4 4
22 580040756 Fitting .................................................................................... 2 2 2 2
23 580040516 Support ................................................................................. 1 1 1 1
24 580040747 Washer ................................................................................. 4 4 4 4
25 580040515 Bolt ....................................................................................... 4 4 4 4
26 580040540 Nut ........................................................................................ 2 2 2 2
27 580002993 Sideshift Cylinder (FP23097 [Page 13-54])......................... 1 1 1 1
28 580040526 Fitting .................................................................................... 3 3 3 3
29 580051402 Tube Assy ............................................................................. .. 1 1 1
30 580051403 Tube Assy ............................................................................. .. 1 1 1
31 580051398 Hook ..................................................................................... 2 2 2 2
32 580051401 Hose ..................................................................................... .. 1 1 1
33 580051400 Hose ..................................................................................... .. 1 1 1
34 580051395 Bearing (Upper) .................................................................... 3 3 3 3
35 580040543 Grease Fitting ....................................................................... 3 3 3 3
36 580037140 Clamp ................................................................................... 1 1 1 1
37 580037151 Screw .................................................................................... 4 4 4 4

E877 ©2015 Yale Materials Handling Corporation 13-43

P23094 02-11

CARRIAGE
3 STAGE-ISS – WITHOUT FORK POSITIONER
KEY:
A: Three Function
B: Four Function
C: Five Function
D: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C D
38 580040519 Support (Shaft) ..................................................................... 2 2 2 2
39 580037134 Fitting .................................................................................... .. 1 1 1
40 580040745 Support ................................................................................. .. 1 1 1
41 582002906 Wire Harness (Front End) (FP22889 [Page 4-92]).............. .. 1 1 1
42 580040539 Pin ........................................................................................ 1 1 1 1
43 580056168 Kit-Load Roller ...................................................................... 1 1 1 1
43 580056169 Kit-Side Roller ....................................................................... 1 1 1 1
44 580040528 Fitting .................................................................................... 2 2 2 1
45 580070567 Bushing (Spherical) .............................................................. 2 2 2 2
46 580085575 Grease Fitting ....................................................................... 1 1 1 1
47 016111200 Washer ................................................................................. 1 1 1 1
48 582015501 Grease Fitting ....................................................................... 1 1 1 1
49 580051397 Washer ................................................................................. 4 4 4 4

13-44 ©2015 Yale Materials Handling Corporation E877

 02-11 P23094

NOTES

E877 ©2015 Yale Materials Handling Corporation 13-45

P23095 02-11

CARRIAGE (FIGURE 13-21)

3 STAGE-ISS — WITH INDIV. FORK POSITIONER

13-46 ©2015 Yale Materials Handling Corporation E877

 02-11 P23095

CARRIAGE
3 STAGE-ISS – WITH INDIV. FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY

580094080 Carriage .............................................................................................................. 1
1 ..... Frame ............................................................................................................. 1
2 580051364 Bracket (RH) ................................................................................................... 1
3 580040534 Clamp ............................................................................................................. 2
4 ..... Frame (Mobile) ............................................................................................... 1
5 580037104 Washer ........................................................................................................... 6
6 580040532 Bolt ................................................................................................................. 2
7 580040517 Clamp ............................................................................................................. 2
8 580051363 Bracket (LH) ................................................................................................... 1
9 580051362 Pivot ............................................................................................................... 2
10 580027372 Cylinder Assy (Fork Positioner) (FP23005 [Page 13-32])............................. 2
11 580040526 Fitting .............................................................................................................. 7
12 580051366 Tube ............................................................................................................... 1
13 580040555 Clamp ............................................................................................................. 4
14 580040518 Clamp ............................................................................................................. 3
15 580051376 Hose ............................................................................................................... 1
16 580051375 Hose ............................................................................................................... 1
17 580051396 Bolt ................................................................................................................. 4
18 580051393 Bearing ........................................................................................................... 3
19 580051394 Bolt ................................................................................................................. 6
20 580051365 Tube ............................................................................................................... 1
21 580040527 Support ........................................................................................................... 1
22 580096931 Hydraulic Control Valve (FP23015 [Page 13-29])......................................... 1
23 580040533 Fitting .............................................................................................................. 6
24 580040524 Bolt ................................................................................................................. 4
25 580040525 Fitting .............................................................................................................. 2
26 580040528 Fitting .............................................................................................................. 4
27 580040756 Fitting .............................................................................................................. 2
28 580040747 Washer ........................................................................................................... 4
29 580040516 Support ........................................................................................................... 1
30 580040515 Bolt ................................................................................................................. 4
31 580040540 Nut .................................................................................................................. 2
32 580002993 Sideshift Cylinder (FP23097 [Page 13-54])................................................... 1
33 580051402 Tube Assy ...................................................................................................... 1
34 580051403 Tube Assy ...................................................................................................... 1
35 580040539 Pin .................................................................................................................. 2
36 580040550 Nut .................................................................................................................. 2
37 580040549 Support ........................................................................................................... 1
38 580040552 Support ........................................................................................................... 2
39 580040551 Bolt ................................................................................................................. 2
40 580051401 Hose ............................................................................................................... 1
41 580051400 Hose ............................................................................................................... 1
42 580051416 Hose ............................................................................................................... 1
43 580051415 Hose ............................................................................................................... 1
44 580051414 Hose ............................................................................................................... 1
45 580051413 Hose ............................................................................................................... 1
46 580051395 Bearing ........................................................................................................... 3
47 580040543 Grease Fitting ................................................................................................. 3
48 580037140 Clamp ............................................................................................................. 1
49 580040560 Snap Ring ....................................................................................................... 8

E877 ©2015 Yale Materials Handling Corporation 13-47

P23095 02-11

CARRIAGE
3 STAGE-ISS – WITH INDIV. FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY

50 580040561 Pin (Fork Position Cylinder) ............................................................................ 4
51 580037151 Screw ............................................................................................................. 4
52 580040519 Support (Shaft) ............................................................................................... 2
53 580037134 Fitting .............................................................................................................. 1
54 580040745 Support ........................................................................................................... 1
55 582002906 Wire Harness (Front End) (FP22889 [Page 4-92])........................................ 1
56 580051377 Hose ............................................................................................................... 1
57 580051398 Hook ............................................................................................................... 2
58 580056168 Kit-Load Roller ................................................................................................ 1
58 580056169 Kit-Side Roller ................................................................................................ 1
59 580085575 Grease Fitting ................................................................................................. 1
60 016111200 Washer ........................................................................................................... 1
61 580051397 Washer ........................................................................................................... 4
62 582015501 Grease Fitting ................................................................................................. 1

13-48 ©2015 Yale Materials Handling Corporation E877

 02-11 P23095

NOTES

E877 ©2015 Yale Materials Handling Corporation 13-49

P23096 10-13

CARRIAGE (FIGURE 13-22)

3 STAGE-ISS — WITH SIMULT. FORK POSITIONER

13-50 ©2015 Yale Materials Handling Corporation E877

 10-13 P23096

CARRIAGE
3 STAGE-ISS – WITH SIMULT. FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY

580094081 Carriage .............................................................................................................. 1
1 ..... Frame ............................................................................................................. 1
2 580051364 Bracket (RH) ................................................................................................... 1
3 580040534 Clamp ............................................................................................................. 2
4 ..... Frame (Mobile) ............................................................................................... 1
5 580037104 Washer ........................................................................................................... 6
6 580040532 Bolt ................................................................................................................. 2
7 580040517 Clamp ............................................................................................................. 2
8 580051363 Bracket (LH) ................................................................................................... 1
9 580051362 Pivot ............................................................................................................... 2
10 580027372 Cylinder Assy (Fork Positioner) (FP23005 [Page 13-32])............................. 2
11 580040526 Fitting .............................................................................................................. 7
12 580051366 Tube ............................................................................................................... 1
13 580040555 Clamp ............................................................................................................. 4
14 580040518 Clamp ............................................................................................................. 3
15 580051376 Hose ............................................................................................................... 1
16 580051375 Hose ............................................................................................................... 1
17 580051396 Bolt ................................................................................................................. 4
18 580051393 Bearing ........................................................................................................... 3
19 580051394 Bolt ................................................................................................................. 6
20 580051365 Tube ............................................................................................................... 1
21 580040527 Support ........................................................................................................... 1
22 580096930 Hydraulic Control Valve (FP23037 [Page 13-28])......................................... 1
23 580040533 Fitting .............................................................................................................. 4
24 580040524 Bolt ................................................................................................................. 4
25 580040525 Fitting .............................................................................................................. 2
26 580040528 Fitting .............................................................................................................. 4
27 580040756 Fitting .............................................................................................................. 2
28 580040516 Support ........................................................................................................... 1
29 580040747 Washer ........................................................................................................... 4
30 580040515 Bolt ................................................................................................................. 4
31 580040540 Nut .................................................................................................................. 2
32 580002993 Sideshift Cylinder (FP23097 [Page 13-54])................................................... 1
33 580051402 Tube Assy ...................................................................................................... 1
34 580051403 Tube Assy ...................................................................................................... 1
35 580051395 Bearing ........................................................................................................... 3
36 580051405 Hose ............................................................................................................... 1
37 580051404 Hose ............................................................................................................... 1
38 580040549 Support ........................................................................................................... 1
39 580040550 Nut .................................................................................................................. 2
40 580040551 Bolt ................................................................................................................. 1
41 580040552 Support ........................................................................................................... 1
42 580051410 Hose ............................................................................................................... 1
43 580051409 Hose ............................................................................................................... 1
44 580051408 Hose ............................................................................................................... 1
45 580051407 Hose ............................................................................................................... 1
46 580051398 Hook ............................................................................................................... 2
47 580051377 Hose ............................................................................................................... 1
48 582002906 Wire Harness (Front End) (FP22889 [Page 4-92])........................................ 1
49 580040745 Support ........................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 13-51

P23096 10-13

CARRIAGE
3 STAGE-ISS – WITH SIMULT. FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY

50 580037134 Fitting .............................................................................................................. 1
51 580040519 Support (Shaft) ............................................................................................... 2
52 580037151 Screw ............................................................................................................. 4
53 580040560 Snap Ring ....................................................................................................... 8
54 580040561 Pin (Fork Position Cylinder) ............................................................................ 4
55 580040570 Connector ....................................................................................................... 6
56 580051367 Flow Valve ...................................................................................................... 1
57 580051406 Bolt ................................................................................................................. 2
58 580040568 Washer ........................................................................................................... 2
59 580037140 Clamp ............................................................................................................. 1
60 580040543 Grease Fitting ................................................................................................. 3
61 580051397 Washer ........................................................................................................... 4
62 580056168 Kit-Load Roller ................................................................................................ 1
62 580056169 Kit-Side Roller ................................................................................................ 1
63 580051400 Hose ............................................................................................................... 2
64 580051401 Hose ............................................................................................................... 2
65 580070567 Bushing (Spherical) ........................................................................................ 2
66 582015501 Grease Fitting ................................................................................................. 1
67 580085575 Grease Fitting ................................................................................................. 1
68 016111200 Washer ........................................................................................................... 1

13-52 ©2015 Yale Materials Handling Corporation E877

 10-13 P23096

NOTES

E877 ©2015 Yale Materials Handling Corporation 13-53

P23097 02-11

SIDE-SHIFT CYLINDER (FIGURE 13-23)

THREE STAGE FULL FREE-LIFT

13-54 ©2015 Yale Materials Handling Corporation E877

 02-11 P23097

SIDE-SHIFT CYLINDER
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

580002993 Sideshift Cylinder ................................................................................................ 1
1 580004867 Tube Wldmt-Cylinder ...................................................................................... 1
2 580004872 Cylinder Rod ................................................................................................... 1
3 580004873 Retainer .......................................................................................................... 1
4 580004874 Snap Ring ....................................................................................................... 1
5 580004875 Retaining Ring ................................................................................................ 1
6 504153200 Rod Seal ......................................................................................................... 1
7 500167906 Back-Up Ring ................................................................................................. 1
8 015493500 O-Ring ............................................................................................................ 1
9 580004876 Piston ............................................................................................................. 1
10 580004877 Back-Up Ring ................................................................................................. 1
11 520045326 Rod Seal ......................................................................................................... 1
12 580004878 Locknut ........................................................................................................... 1
13 580004879 Wiper .............................................................................................................. 1
580031120 Kit-Seal ............................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 13-55

P23104 03-11

CARRIAGE (FIGURE 13-24)

3 STAGE-STANDARD

13-56 ©2015 Yale Materials Handling Corporation E877

 03-11 P23104

CARRIAGE
3 STAGE-STANDARD

ITEM PART NO. DESCRIPTION QTY

1 580094070 Carriage (3 Function) .......................................................................................... 1
1 580094071 Carriage (4 Function) .......................................................................................... 1
1 580094072 Carriage (5 Function) .......................................................................................... 1
1 580094073 Carriage (6 Function) .......................................................................................... 1
1 580094074 Carriage (With Individual Fork Positioner) .......................................................... 1
1 580094075 Carriage (With Simultaneous Fork Positioner) ................................................... 1

E877 ©2015 Yale Materials Handling Corporation 13-57

P24187 03-12

DIRECTIONAL CONTROL VALVE ASSEMBLY (FIGURE 13-25)

13-58 ©2015 Yale Materials Handling Corporation E877

 03-12 P24187

DIRECTIONAL CONTROL VALVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 580097478 Valve (Directional Control) .................................................................................. 1
2 580074901 Solenoid Valve ............................................................................................... 2
3 520053873 Nut .............................................................................................................. 1
4 580089568 Coil ............................................................................................................. 1
5 580004888 Kit-Seal ....................................................................................................... 1
6 582021015 Relief Valve .................................................................................................... 3
7 582000192 Kit-Seal ....................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 13-59

P25278 07-12

FLOW DIVIDER MANIFOLD (FIGURE 13-26)

ITEM PART NO. DESCRIPTION QTY

580063353 Manifold Assembly (Flow Divider) ...................................................................... 1
1 580049160 Manifold .......................................................................................................... 1
2 580063354 Valve .............................................................................................................. 1
3 580049162 Relief Valve .................................................................................................... 2

13-60 ©2015 Yale Materials Handling Corporation E877

 07-12 P25278

NOTES

E877 ©2015 Yale Materials Handling Corporation 13-61

P25279 07-12

SIDE-SHIFT CYLINDER (FIGURE 13-27)

TWO STAGE LIMITED FREE-LIFT

13-62 ©2015 Yale Materials Handling Corporation E877

 07-12 P25279

SIDE-SHIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

580002994 Sideshift Cylinder ................................................................................................ 1
1 580005490 Tube Wldmt-Cylinder ...................................................................................... 1
2 580006867 Cylinder Rod ................................................................................................... 1
3 580004873 Retainer .......................................................................................................... 1
4 580004874 Snap Ring ....................................................................................................... 1
5 580004875 Retaining Ring ................................................................................................ 1
6 504153200 Rod Seal ......................................................................................................... 1
7 500167906 Back-Up Ring ................................................................................................. 1
8 015493500 O-Ring ............................................................................................................ 1
9 580004876 Piston ............................................................................................................. 1
10 580004877 Back-Up Ring ................................................................................................. 1
11 520045326 Rod Seal ......................................................................................................... 1
12 580004878 Locknut ........................................................................................................... 1
13 580004879 Wiper .............................................................................................................. 1
580031120 Kit-Seal ............................................................................................................... 1

E877 ©2015 Yale Materials Handling Corporation 13-63

P25279 07-12

NOTES

13-64 ©2015 Yale Materials Handling Corporation E877

 SECTION 14

14 OPTIONS
 CONTENTS

SECTION 14
OPTIONS

DESCRIPTION PAGE

AIR DUCT
CLOSED CAB WITH AIRCO OR CLIMATE CONTROL ............................................................................. 14-18
ALARM ............................................................................................................................................................ 14-4
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 14-9
EMPTY SEAT ENGINE SHUTDOWN ............................................................................................................. 14-6
EXTERIOR MIRRORS .................................................................................................................................... 14-5
HEATED TOP WINDOW
CLOSED CAB ............................................................................................................................................. 14-14
INSULATION MATS AND AIR DUCT
CLOSED CAB WITH AIRCO OR CLIMATE CONTROL ............................................................................. 14-16
LIFTING EYES ................................................................................................................................................ 14-2
MAP READING LIGHT
CLOSED CAB ............................................................................................................................................. 14-7
RAIN TOP
OPEN CAB .................................................................................................................................................. 14-20
SECOND 12V SOCKET OPTION ................................................................................................................... 14-10
STORAGE BOX
CLOSED CAB ............................................................................................................................................. 14-21
THREE-POINT SEAT BELT
"E" AND "EE" CONSTRUCTION ................................................................................................................ 14-23
TRAINING SEAT
CLOSED CAB ............................................................................................................................................. 14-8
TRANSMISSION DIAGNOSTICS INTERFACE CABLE ................................................................................. 14-22
WIRE MESH ROOF PROTECTION ................................................................................................................ 14-12

E877 ©2015 Yale Materials Handling Corporation 14-1

P23017 01-11

LIFTING EYES (FIGURE 14-1)

14-2 ©2015 Yale Materials Handling Corporation E877

 01-11 P23017

LIFTING EYES
ITEM PART NO. DESCRIPTION QTY
1 580067928 Shackle ............................................................................................................... 2
2 580085985 Nut ...................................................................................................................... 2
3 580031128 Lifting Eye ........................................................................................................... 2
4 582011832 Washer ............................................................................................................... 2
5 580086033 Stud .................................................................................................................... 2
6 580008887 Washer ............................................................................................................... 2
7 504224249 Compound .......................................................................................................... 2
8 937300930 Nut ...................................................................................................................... 2

E877 ©2015 Yale Materials Handling Corporation 14-3

P23018 12-10

ALARM (FIGURE 14-2)

ITEM PART NO. DESCRIPTION QTY

1 580079010 Back-Up Alarm Assembly ................................................................................... 1
1 580083725 Alarm .............................................................................................................. 1
1 505968501 Connector ....................................................................................................... 1
1 505968535 Connector (Secondary Lock) .......................................................................... 1
1 505968568 Terminal (Socket) ........................................................................................... 2
2 449001046 Capscrew ............................................................................................................ 2
3 449021001 Washer ............................................................................................................... 2
4 580025493 Wire Harness (Backup Alarm) (FP22838 [Page 4-27])..................................... 1

14-4 ©2015 Yale Materials Handling Corporation E877

 12-10 P23019

EXTERIOR MIRRORS (FIGURE 14-3)

ITEM PART NO. DESCRIPTION QTY

1 580090646 Bracket Wldmt .................................................................................................... 2
2 580090647 Hose Clamp ........................................................................................................ 2
3 580090648 End Plug ............................................................................................................. 2
4 580090649 Mirror .................................................................................................................. 2
5 582013694 Capscrew ............................................................................................................ 4

E877 ©2015 Yale Materials Handling Corporation 14-5

P23020 12-10

EMPTY SEAT ENGINE SHUTDOWN (FIGURE 14-4)

ITEM PART NO. DESCRIPTION QTY

1 582011834
582018691 Wire Harness ...................................................................................................... 1
1 505972552 Socket ............................................................................................................ 1
1 580020942 Connector (4 Way) ......................................................................................... 1
2 582011833 Relay (Adjustable Timing) ................................................................................... 1
3 449021003 Washer ............................................................................................................... 1
4 449001412 Capscrew ............................................................................................................ 1

14-6 ©2015 Yale Materials Handling Corporation E877

 12-10 P23021

MAP READING LIGHT (FIGURE 14-5)

CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

1 580029123 Map Light ............................................................................................................ 1
1 580032989 Bulb ................................................................................................................ 1
2 580014814 Screw .................................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 14-7

P23022 12-10

TRAINING SEAT (FIGURE 14-6)

CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

1 580026419 Cover (Top) ......................................................................................................... 1
2 580029119 Seat Assy (Bottom) ............................................................................................. 1
3 580010327 Kit-Seat Belt ........................................................................................................ 1
4 449021003 Washer ............................................................................................................... 4
5 449015002 Nut ...................................................................................................................... 4
6 580025717 Edge Protector .................................................................................................... AR
7 931014904 Capscrew ............................................................................................................ 2
8 580025719 Washer ............................................................................................................... 3

14-8 ©2015 Yale Materials Handling Corporation E877

 12-10 P23023

DC-DC CONVERTER AND ATTACHING PARTS (FIGURE 14-7)

ITEM PART NO. DESCRIPTION QTY

1 582005630 Wire Harness (Cab Side Console, Heavy Duty Transmission) (Heavy Duty
Transmission) ..................................................................................................... 1
1 582002746 Wire Harness (Cab Side Console, Standard Transmission) (Standard
Transmission) ..................................................................................................... 1
2 580051915 Bracket ................................................................................................................ 1
3 580048503 Label (12V) ......................................................................................................... 1
4 580051914 Socket (12V) ....................................................................................................... 1
5 580085546 DC-DC Converter ............................................................................................... 1
6 582004735 Screw .................................................................................................................. 4

E877 ©2015 Yale Materials Handling Corporation 14-9

P23024 12-10

SECOND 12V SOCKET OPTION (FIGURE 14-8)

ITEM PART NO. DESCRIPTION QTY

1 582008591 Wire Harness (Second 12V Socket) ................................................................... 1
2 580051914 Socket (12V) ....................................................................................................... 1
3 580048503 Label (12V) ......................................................................................................... 1

14-10 ©2015 Yale Materials Handling Corporation E877

 12-10 P23024

NOTES

E877 ©2015 Yale Materials Handling Corporation 14-11

P23025 12-10

WIRE MESH ROOF PROTECTION (FIGURE 14-9)

14-12 ©2015 Yale Materials Handling Corporation E877

 12-10 P23025

WIRE MESH ROOF PROTECTION

ITEM PART NO. DESCRIPTION QTY
1 582001923 Overhead Guard ................................................................................................. 1
2 580022780 Cap (Capscrew Head) ........................................................................................ 3
3 580060020 Nut ...................................................................................................................... 3
4 580025719 Washer ............................................................................................................... 3
5 582001924 Insert (Threaded) ................................................................................................ 3

E877 ©2015 Yale Materials Handling Corporation 14-13

P23026 12-10

HEATED TOP WINDOW (FIGURE 14-10)

CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

1 582006361 Clip ...................................................................................................................... 2
2 582006430 Switch (Window Heating) .................................................................................... 1
3 582006360 Wire Harness (Heated Roof Window) ................................................................. 1
4 582006359 Window ............................................................................................................... 1

14-14 ©2015 Yale Materials Handling Corporation E877

 12-10 P23026

NOTES

E877 ©2015 Yale Materials Handling Corporation 14-15

P23027 12-10

INSULATION MATS AND AIR DUCT (FIGURE 14-11)

CLOSED CAB WITH AIRCO OR CLIMATE CONTROL

14-16 ©2015 Yale Materials Handling Corporation E877

 12-10 P23027

INSULATION MATS AND AIR DUCT

CLOSED CAB WITH AIRCO OR CLIMATE CONTROL

ITEM PART NO. DESCRIPTION QTY

1 582008627 Insulation Mat (Air Duct) ..................................................................................... 2
2 582008639 Insulation Mat (Rear Floor Plate) ........................................................................ 1
3 582008640 Insulation Mat (Front Floor Plate) ....................................................................... 1
4 582008633 Nut ...................................................................................................................... 2
5 582008631 Screw .................................................................................................................. 5
6 582008641 Adapter ............................................................................................................... 1
7 582008632 Screw .................................................................................................................. 4
8 580030212 Washer ............................................................................................................... 4
9 582008630 Air Duct Assembly (FP23028 [Page 14-18])...................................................... 1
10 580014811 Washer (Plastic) ................................................................................................. 2
11 582008634 Screw .................................................................................................................. 2
12 582008638 Insulation Mat (RH Floor Plate) .......................................................................... 1
13 582008637 Insulation ............................................................................................................ 1
14 582008636 Insulation Mat (Top Floor Plate) ......................................................................... 1
15 582008635 Insulation Mat (Rear Panel) ................................................................................ 1

E877 ©2015 Yale Materials Handling Corporation 14-17

P23028 12-10

AIR DUCT (FIGURE 14-12)

CLOSED CAB WITH AIRCO OR CLIMATE CONTROL

14-18 ©2015 Yale Materials Handling Corporation E877

 12-10 P23028

AIR DUCT
CLOSED CAB WITH AIRCO OR CLIMATE CONTROL

ITEM PART NO. DESCRIPTION QTY

582008630 Air Duct Assembly .............................................................................................. 1
1 582008627 Insulation Mat (Air Duct) ................................................................................. 10
2 582008621 Insulation Mat (Air Duct Cover) ...................................................................... 1
3 582008620 Cover Plate ..................................................................................................... 1
4 580022214 Washer ........................................................................................................... 10
5 582008622 Screw ............................................................................................................. 10
6 582008629 Seal ................................................................................................................ AR
7 582008623 Insulation Mat (Air Cowl, Bottom) ................................................................... 1
8 582008626 Insulation Mat (Air Cowl, RH) ......................................................................... 1
9 582008628 Insulation Mat (Air Cowl, Top) ........................................................................ 1
10 582008624 Insulation Mat (Air Cowl, LH) .......................................................................... 1
11 582008625 Insulation Mat (Air Cowl, Top) ........................................................................ 1
12 580025744 Screw ............................................................................................................. 8
13 ..... Air Duct ........................................................................................................... 1
14 580062024 Louver (Air) ..................................................................................................... 2

E877 ©2015 Yale Materials Handling Corporation 14-19

P23030 12-10

RAIN TOP (FIGURE 14-13)

OPEN CAB

ITEM PART NO. DESCRIPTION QTY

1 580022796 Clip , Window ...................................................................................................... 1
2 580025722 Seal ..................................................................................................................... 1
3 580022847 Cover (Capscrew Head) ..................................................................................... 8
4 505970500 Nut ...................................................................................................................... 8
5 580025723 Washer ............................................................................................................... 5
6 449021003 Washer ............................................................................................................... 3
7 580025724 Clip ...................................................................................................................... 3
8 580022797 Cover .................................................................................................................. 3
9 580014004 Seal ..................................................................................................................... AR
10 580022794 Window (Skylight) ............................................................................................... 1

14-20 ©2015 Yale Materials Handling Corporation E877

 12-10 P23031

STORAGE BOX (FIGURE 14-14)

CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

1 580029122 Lock .................................................................................................................... 1
2 504229298 Nut ...................................................................................................................... 2
3 580029121 Gas Spring .......................................................................................................... 1
4 580026418 Storage Box ........................................................................................................ 1
5 449001013 Capscrew ............................................................................................................ 4
6 504226242 Washer ............................................................................................................... 4
7 580029120 Washer ............................................................................................................... 4

E877 ©2015 Yale Materials Handling Corporation 14-21

P23068 12-10

TRANSMISSION DIAGNOSTICS INTERFACE CABLE (FIGURE 14-15)

ITEM PART NO. DESCRIPTION QTY

580039670 Cable Assembly (Interface) ................................................................................ 1
1 580039163 Kit-Cable For Laptop Pc ................................................................................. 1
2 580039669 Kit-Cable For Laptop Pc ................................................................................. 1
2 580033802 Body ........................................................................................................... 1
2 580025225 Shroud ........................................................................................................ 1
2 580033803 Terminal ..................................................................................................... 3
2 580042511 Connector ................................................................................................... 1
2 580042782 Connector ................................................................................................... 1
2 580039193 Connector (Secondary Lock) ..................................................................... 1
2 580038290 Terminal ..................................................................................................... 3

14-22 ©2015 Yale Materials Handling Corporation E877

 02-12 P23971

THREE-POINT SEAT BELT (FIGURE 14-16)

"E" AND "EE" CONSTRUCTION

ITEM PART NO. DESCRIPTION QTY

582014115 Seat Belt (Three-Point) ....................................................................................... 1
1 582021327 Cushion .......................................................................................................... 1
2 582021330 Spacer ............................................................................................................ 1
3 582018965 Seat Belt ......................................................................................................... 1
4 582021323 Bolt ................................................................................................................. 2
5 582021324
449001058 Capscrew ....................................................................................................... 1
6 ..... Washer (Hardened) ........................................................................................ 1
7 582022301 Plate ............................................................................................................... 1
8 580072396 Nut .................................................................................................................. 1
9 582021333 Washer ........................................................................................................... 1
10 582021334 Washer ........................................................................................................... 1
11 582021325 Bolt ................................................................................................................. 1
12 582021328
580018590 Nut .................................................................................................................. 6
13 582021332 Washer ........................................................................................................... 4
14 582021326 Bolt ................................................................................................................. 4
15 203081400 Capscrew ....................................................................................................... 1
16 582021331 Seat Belt ......................................................................................................... 1
17 580032259 Screw ............................................................................................................. 2

E877 ©2015 Yale Materials Handling Corporation 14-23

P23971 02-12

NOTES

14-24 ©2015 Yale Materials Handling Corporation E877

 SECTION 15

15 FIELD CONVERSION KITS

 CONTENTS

SECTION 15
FIELD CONVERSION KITS

DESCRIPTION PAGE

EMPTY SEAT ENGINE SHUTDOWN OVERRIDE ......................................................................................... 15-2

FOOT DIRECTIONAL CONTROL TO FORWARD AND REVERSE LEVER KIT ........................................... 15-2
FORWARD AND REVERSE LEVER TO FOOT DIRECTIONAL CONTROL KIT ........................................... 15-2
LOUVER - HEAVY DUTY AIRCO ................................................................................................................... 15-2
PARK BRAKE KITS ......................................................................................................................................... 15-2
RETROFIT KITS .............................................................................................................................................. 15-2
TELEMETRY KITS .......................................................................................................................................... 15-2

E877 ©2015 Yale Materials Handling Corporation 15-1

FIELD CONVERSION KITS

EMPTY SEAT ENGINE SHUTDOWN OVERRIDE

DESCRIPTION PART NUMBER

Kit -Empty Seat Shutdown Override 550020251

FOOT DIRECTIONAL CONTROL TO FORWARD AND REVERSE LEVER KIT

DESCRIPTION PART NUMBER

Kit-Fdc to Fwd/Rev Lever 550021971

FORWARD AND REVERSE LEVER TO FOOT DIRECTIONAL CONTROL KIT

DESCRIPTION PART NUMBER

Kit-Fwd/Rev Lever to Fdc 550021973

LOUVER - HEAVY DUTY AIRCO

DESCRIPTION PART NUMBER

Kit (Louver - Heavy Duty Airco) 550049146

RETROFIT KITS

DESCRIPTION PART NUMBER

Kit-Button , Horn 524276063
Kit -Retrofit A/C Top Mounted Condensor 550000662
Kit-Conversion Non AC to AC Equipped Cab 582003891

TELEMETRY KITS

DESCRIPTION PART NUMBER

Telemetry Kit -BT FM1 W/GSM FLT 550076125
Telemetry Kit -BT FM1 W/WIFI FLT 550076126
Telemetry Kit -BT INTERLOCK 550076127
Telemetry Kit -BT ISO PROX CARD READER 550076128
Telemetry Kit -BT HID STD PROX CARD READER 550076129
Telemetry Kit -BT ICLASS/MIFARE PROX CARD READER 550076130
Telemetry Kit -BT SEAT BELT 550076131
Telemetry Kit -BT YALE CHECKLIST 550064626

PARK BRAKE KITS

DESCRIPTION PART NUMBER

Kit-Park Brake (Alarm) 550065557
Kit-Park Brake (Current Draw Avoidance) 550083641

15-2 ©2015 Yale Materials Handling Corporation E877

 SECTION 16

16 NUMERICAL INDEX
 NUMERICAL INDEX

SECTION 16
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

012823200 3-23 10 015631300 13-25 10 10-12 57 10-67 15

012823500 5-11 22 015764800 3-7 19 058762600 10-33 8 080560100 10-35 5
012824100 8-3 39 016103300 3-7 25 10-37 9 10-39 5
012825300 10-33 7 016104000 8-4 48 10-41 7 10-43 5
10-37 10 016110300 11-9 16 058762700 10-5 26 09397410J 1-49 9
10-41 8 016111200 13-25 13 059694600 10-9 16 135523107 3-7 17
012826900 5-11 25 13-44 47 10-11 11 150024223 1-38 1
014711100 9-19 18 13-48 60 059716200 5-3 15 150040766 4-79 9
014711800 11-5 7 13-52 68 059719100 5-15 2 150121835 1-76 4
13-13 14 019327000 10-3 9 7-9 37 203081400 14-23 15
13-25 16 019929900 1-49 6 060023600 3-7 6 203759300 13-7 12
13-27 4 022784400 8-3 25 060242700 10-39 13 13-9 19
014973500 9-19 29 023076800 1-49 7 060280500 5-31 8 13-11 18
015026200 5-3 16 023604600 13-28 060683800 9-7 16 13-17 14
015026400 5-5 21 13-29 10-3 17 13-19 24
5-7 21 13-30 061278000 7-9 36 13-21 25
5-31 13 030036900 3-7 2 9-20 311321035 10-9 18
5-32 2 032643500 3-23 14 10-5 5 13-13 5
11-5 3 033264700 10-31 12 10-11 12 13-25 2
11-7 8 052645200 5-3 5 061278600 7-3 9 13-27 17
13-13 9 052645300 5-3 8 062128100 5-8 12 312850032 1-49 2
13-25 21 10-27 9 062159500 3-7 7 1-57 9
13-27 5 10-27 18 10-5 9 3-7 9
015026500 5-3 12 10-27 21 10-9 24 4-5 8
5-8 10 10-29 18 10-11 21 4-119
5-8 22 10-29 21 062159700 2-3 7 8-19 8
5-17 7 10-29 23 10-5 30 9-7 23
015026600 5-15 13 052645400 10-27 12 10-9 30 13-19
8-3 10 10-29 9 062232800 13-28 13-22
015414700 3-21 11 10-29 12 13-29 13-27 26
3-25 8 052645500 10-27 19 13-30 13-38 35
015416200 9-11 3 10-29 19 064426800 10-5 17 312850034 1-69 27
9-17 11 054146100 7-13 26 10-9 5 1-89 5
015419800 12-9 18 054820000 5-3 7 10-11 15 2-11 4
015421400 11-9 15 10-27 21 10-35 4 4-5 7
015423600 8-3 7 10-29 21 10-39 4 4-119 13
015492400 8-7 2 054947700 3-7 22 10-43 4 4-120 6
015493100 6-3 2 055160000 13-7 24 065777100 5-5 16 4-121 6
015493500 13-35 14 13-17 23 065863200 8-3 4 5-7 25
13-55 8 13-17 23 065865700 8-3 20 6-3 13
13-63 8 13-17 23 066002600 1-49 13 9-23 3
015627900 10-27 5 055486700 5-32 1 074259300 13-7 10 10-9 13
10-29 5 055486800 10-5 4 13-9 13 10-11 24
11-3 6 10-11 13 13-17 13 13-7
12-3 6 056155000 2-3 19 13-19 18 13-9
13-25 8 056226300 7-9 21 13-21 23 13-17
13-27 43 8-3 22 080437000 10-35 6 13-19
015628700 8-4 51 056260300 2-3 20 10-43 11 13-21
13-25 14 057090400 10-5 11 10-66 11 312850042 2-11 15

E877 ©2015 Yale Materials Handling Corporation 16-1

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-23 5 5-7 34 4-121 2 14-6 4

312850046 11-9 33 6-3 23 9-15 28 449001415 1-69 28
316111032 3-7 20 449001046 14-4 2 9-23 13 2-3 2
316441036 9-7 19 449001048 11-9 19 449001137 4-84 8 3-3 5
449001003 4-5 14 13-27 14 4-85 8 6-3 4
6-3 34 449001049 11-5 13 449001138 1-69 3 9-5 2
9-23 25 11-9 11 13-37 8 10-6 54
10-33 15 449001052 3-7 12 449001170 1-13 5 10-11 29
10-37 3 8-19 16 1-39 7 449001418 9-15 11
10-41 3 10-5 43 1-53 12 10-33 18
449001004 1-85 8 10-12 44 3-25 3 10-37 13
4-119 17 10-66 12 4-17 18 10-41 13
449001007 1-49 11 10-67 16 9-3 5 449001428 5-7 17
449001010 1-57 16 449001053 11-3 9 10-33 3 449002139 3-7 27
449001013 1-21 22 12-3 9 449001202 13-38 31 449007005 1-85 27
1-21 26 449001058 1-91 449001214 13-37 1 449007016 1-85 25
1-49 3 1-91 5 449001227 10-66 7 8-15 16
1-92 17 1-91 7 10-67 6 449007038 4-81 7
1-100 17 1-92 8 449001242 7-9 34 449007043 4-81 4
4-5 11 1-95 449001272 9-3 1 4-83 4
5-7 6 1-95 5 449001296 1-92 8 449007064 9-3 21
9-7 15 1-95 7 1-96 8 449015002 9-3 9
14-21 5 1-96 8 1-100 8 14-8 5
449001014 1-11 15 1-99 8-3 11 449015014 1-9 24
1-57 6 1-99 5 449001302 1-13 10 1-21 34
3-21 5 1-99 7 1-85 20 9-3 11
4-7 4 1-100 8 4-119 7 9-5 4
4-84 5 1-113 19 8-19 11 449015021 4-17 19
9-7 29 1-117 11 10-33 21 449015029 11-3 11
13-11 11 4-119 6 10-37 15 11-9 21
449001015 1-9 10 13-37 13 10-41 16 12-3 11
4-82 6 14-23 5 11-9 24 449015036 1-9 9
4-119 15 449001072 4-85 5 13-37 28 1-57 15
449001016 1-69 22 9-15 30 449001343 1-69 14 1-69 5
8-4 53 449001076 13-37 20 1-85 34 2-3 27
9-7 43 449001078 10-64 5 449001350 13-38 39 2-9 4
10-3 3 10-65 5 449001363 11-9 4 3-21 15
10-6 46 10-68 5 449001389 13-38 39 4-5 32
10-12 52 10-69 5 449001394 5-7 13 4-82 5
10-27 13 449001091 1-85 38 6-3 29 4-119 12
10-29 13 4-9 4 449001395 1-3 2 5-7 27
449001019 2-12 7 449001110 2-3 9 449001404 8-4 49 6-3 20
449001023 1-57 21 449001120 5-7 32 10-27 2 8-19 12
1-123 7 6-3 7 10-29 2 10-9 35
4-119 8 449001121 1-9 29 11-3 8 10-33 13
5-7 14 1-27 13 12-3 8 10-37 5
9-5 12 1-29 13 449001410 4-7 8 10-41 10
10-9 38 449001134 1-11 18 4-8 1 10-64 6
13-27 18 1-57 10 449001412 1-35 11 10-65 6
449001028 1-11 8 1-69 12 4-5 26 10-68 6
449001040 1-57 25 4-120 2 4-17 16 10-69 6

16-2 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

13-37 6 449015135 1-9 36 10-25 11 13-37 2

13-37 30 4-5 21 10-33 4 449021042 1-3 3
449015044 1-57 18 10-33 6 10-41 14 1-64 3
1-123 9 13-38 34 13-21 13 1-70 45
3-21 15 449021001 1-9 4 14-6 3 5-7 16
9-5 11 1-11 19 14-8 4 8-3 33
9-17 2 1-49 4 14-20 6 449022013 3-21 16
449015098 1-9 3 1-57 5 449021006 1-9 11 11-9 25
1-57 8 1-69 15 1-57 13 13-27 19
1-69 16 2-11 6 1-69 4 449022016 13-11 12
2-3 5 3-3 14 2-3 10 13-19 3
2-11 5 3-7 11 4-5 33 13-21 3
4-84 7 4-5 12 4-119 10 449022017 11-3 10
4-120 5 4-7 3 5-7 33 11-9 20
4-121 5 4-84 6 6-3 19 12-3 10
5-7 3 4-85 6 8-4 52 13-7 7
9-7 3 5-7 5 8-19 10 13-9 12
9-15 5 6-3 3 9-7 42 13-11 9
9-23 16 9-7 4 9-15 10 13-13 4
10-65 11 9-15 29 10-6 45 13-17 10
10-66 8 9-23 15 10-9 36 13-19 15
10-67 7 10-6 53 10-12 51 13-21 20
10-69 11 10-11 30 10-27 14 13-25 3
13-27 28 10-65 10 10-29 14 13-27 16
13-37 22 10-69 10 10-33 17 449022041 11-3 3
449015107 2-12 2 13-11 13 10-37 12 12-3 3
5-7 23 13-19 7 10-41 12 449025013 1-69 42
6-3 24 13-21 7 10-64 4 449025027 9-3 19
13-37 3 13-27 29 10-65 4 449025047 13-9 27
449015112 2-11 9 13-37 21 10-68 4 13-11 23
4-7 9 14-4 3 10-69 4 13-19 37
4-8 4 449021002 2-11 10 13-37 7 13-21 42
4-81 5 4-7 7 13-37 29 449034030 13-27 37
4-83 1 4-8 2 449021010 1-9 41 449034085 1-5 11
4-84 10 4-81 6 1-49 10 1-7 11
4-85 10 4-83 2 1-69 41 500002907 5-7 10
449015113 1-3 4 4-84 9 2-12 3 500025905 5-25 20
449015115 3-7 29 4-85 9 3-7 28 500154912 10-5 8
4-119 11 449021003 1-9 30 4-5 15 10-9 23
6-3 33 1-31 14 4-5 15 10-11 20
9-23 12 1-43 3 4-119 9 500167906 13-35 15
10-3 7 1-53 11 6-3 32 13-55 7
13-7 6 3-21 9 8-3 10 13-63 7
13-9 9 3-25 4 9-23 10 500195904 5-31 9
13-11 8 4-5 20 13-27 12 500210903 8-3 15
13-17 9 4-17 4 13-37 15 500227914 5-25 25
13-19 14 9-3 6 449021019 2-12 4 5-29 4
13-21 19 10-15 5-7 18 500343906 11-9 9
13-27 11 10-19 11 6-3 27 500412904 8-19 9
13-37 16 10-21 11 10-27 3 500552902 3-23 14
13-38 40 10-23 8 10-29 3 501712902 10-5 3

E877 ©2015 Yale Materials Handling Corporation 16-3

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-11 4 1-57 19 8-21 7 4-104 14

501831905 10-5 6 1-123 8 504231248 1-89 33 505968514 4-26 30
10-11 9 3-21 2 504231256 1-87 11 4-27 6
501921909 9-15 9 4-82 7 504231265 1-89 1 4-30 2
501921910 13-27 30 10-33 12 504231296 1-89 15 4-31 6
501949903 10-31 5 10-37 6 504232252 10-9 19 4-31 7
502011902 10-45 4 10-41 11 10-11 5 4-31 9
10-46 4 504153200 13-55 6 10-31 6 4-33 3
502011910 8-7 3 13-63 6 504232297 4-84 1 4-34 2
502029914 8-3 19 504224217 8-3 14 4-85 1 4-35 1
502029915 8-3 3 504224218 8-3 17 504233259 1-69 7 4-37 1
502056903 10-64 15 504224249 14-3 7 8-3 38 4-40 6
10-65 22 504225227 3-7 30 504234211 13-25 26 4-41 1
10-68 14 10-3 6 504235245 1-9 26 4-51 11
10-69 22 10-33 14 504236212 1-87 9 4-55 17
502056904 2-3 14 10-37 4 504236216 1-87 3 4-55 18
2-9 13 10-41 4 504236217 1-87 4 4-56 20
9-7 17 13-7 9 504236228 1-87 10 4-61 1
10-5 13 13-9 10 504236230 1-87 7 4-67 11
10-9 28 13-11 10 504236235 1-87 8 4-71 17
10-11 27 13-17 12 504236254 1-87 6 4-71 18
502056905 3-3 1 13-19 17 504236257 1-87 12 4-72 20
502056906 2-3 16 13-21 22 504236263 1-87 5 4-77 1
3-7 21 504226231 9-3 22 504240234 10-5 15 4-80 2
502139901 9-19 15 504226242 1-11 6 10-11 28 4-87 2
502157205 1-89 21 1-21 22 504240712 4-11 10 4-88 1
502398905 11-9 27 1-21 28 504240838 4-11 10 4-90 1
502515904 8-3 23 2-3 3 504288733 4-103 13 4-91 1
502536904 8-3 36 3-3 17 4-103 14 4-92 1
502566902 10-5 7 3-21 13 4-116 15 4-103 5
10-9 17 4-9 2 4-116 16 4-104 17
10-11 10 4-120 3 504288749 4-100 17 4-115 7
502634904 3-7 24 4-121 3 4-100 22 4-116 21
504057775 2-11 13 9-3 10 504305703 8-7 8 505968529 1-38 4
504060703 4-83 7 9-5 5 504305716 10-31 5 505968535 14-4 1
504060770 4-83 6 9-7 14 504315732 3-21 4 505968536 4-79 8
504060785 4-83 7 9-17 5 3-23 505968540 4-26 30
504061794 7-13 19 14-21 6 504315733 3-23 12 4-26 32
7-15 32 504227276 4-11 10 504449749 3-23 3 4-27 5
504068737 10-5 34 504228239 2-3 21 504450740 1-38 2 4-40 6
10-12 41 12-10 40 504450761 1-38 3 4-80 2
504069724 1-57 4 13-38 38 504756901 2-12 5 4-87 2
504070790 1-69 32 13-41 19 504804792 8-7 5 4-88 3
9-8 52 504228258 3-21 3 505064713 4-79 6 4-91 1
10-6 50 504228259 3-21 4 505966562 1-69 9 4-115 7
10-12 56 504229214 1-89 17 505966599 4-46 41 4-116 21
10-64 7 504229298 3-21 14 505967551 5-8 9 505968566 4-26 32
10-65 7 4-9 5 505967593 10-27 21 4-29 1
10-67 10 9-3 13 10-29 21 4-31 7
10-69 7 14-21 2 505968501 14-4 1 4-31 9
504071785 1-21 38 504230225 4-82 4 505968505 4-103 13 4-33 2

16-4 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-33 3 4-99 12 4-71 17 4-108 16

4-41 1 4-103 4 4-75 2 4-108 17
4-41 3 4-103 8 4-75 8 4-108 20
4-49 5 4-104 15 4-77 2 4-108 21
4-51 12 4-104 16 4-77 10 4-108 23
4-51 13 4-104 20 4-80 1 4-108 25
4-55 17 4-107 1 4-87 1 4-108 26
4-55 18 4-107 5 4-87 3 4-109 31
4-56 19 4-107 7 4-89 1 4-111 6
4-56 20 4-107 9 4-89 2 4-111 8
4-56 21 4-108 19 4-91 2 4-111 9
4-56 22 4-108 22 4-92 3 4-111 11
4-59 3 4-108 24 4-92 4 4-111 13
4-59 8 4-109 30 4-92 6 4-116 17
4-61 2 4-111 4 4-93 7 4-116 18
4-61 3 4-111 9 4-95 2 14-4 1
4-61 10 4-111 11 4-95 4 505968588 4-79 7
4-67 12 4-112 27 4-95 6 505970500 1-27 28
4-67 13 4-115 6 4-95 8 1-29 28
4-71 18 4-115 10 4-95 10 1-31 9
4-72 19 4-116 17 4-95 11 1-85 3
4-72 20 4-116 18 4-95 12 3-25 6
4-72 21 4-116 22 4-95 13 4-17 17
4-72 22 505968568 4-25 1 4-96 14 9-3 2
4-75 3 4-26 33 4-96 15 14-20 4
4-75 8 4-27 3 4-96 19 505970524 10-5 36
4-77 2 4-29 1 4-96 20 10-9 25
4-77 3 4-29 2 4-96 21 10-11 38
4-77 11 4-29 3 4-96 25 13-9
4-79 5 4-29 6 4-99 6 13-11
4-88 3 4-31 8 4-99 8 505970529 3-7 4
4-88 5 4-34 3 4-99 10 505970541 1-89 10
4-89 1 4-41 2 4-99 11 505972507 4-30 2
4-90 1 4-41 4 4-100 19 4-31 6
4-92 1 4-42 9 4-100 20 4-31 7
4-92 2 4-51 4 4-100 23 4-31 9
4-92 3 4-51 7 4-100 24 4-33 2
4-92 4 4-51 10 4-100 25 4-33 3
4-92 5 4-51 12 4-100 26 505972528 4-46 15
4-93 6 4-55 15 4-100 27 4-46 21
4-93 7 4-55 16 4-104 15 4-46 23
4-95 1 4-59 2 4-104 20 4-46 26
4-95 5 4-59 8 4-107 2 4-46 29
4-95 7 4-61 2 4-107 4 505972544 4-79 3
4-95 9 4-61 9 4-107 6 505972552 14-6 1
4-96 16 4-67 4 4-107 8 505972554 4-79 2
4-96 22 4-67 7 4-107 11 505972555 4-46 14
4-96 26 4-67 10 4-107 12 4-46 22
4-99 4 4-67 12 4-107 13 4-46 27
4-99 8 4-71 15 4-107 14 4-46 28
4-99 10 4-71 16 4-108 15 4-46 31

E877 ©2015 Yale Materials Handling Corporation 16-5

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-46 32 4-33 2 524141786 5-7 28 13-27 10

4-46 33 4-33 3 6-3 12 580000376 3-7 16
4-46 34 520038850 4-39 6 524143592 1-11 25 580000406 11-5 4
4-46 36 520038865 4-39 5 524143593 1-11 13 11-7 7
4-46 37 520038872 4-35 1 524150744 13-2 1 13-13 11
4-46 38 4-39 7 524150745 13-2 1 13-25 20
4-46 39 4-61 1 524150746 13-2 1 13-27 8
4-46 40 4-77 1 524162256 1-89 34 580000749 10-33 5
4-46 44 4-88 5 524186000 13-2 1 580000983 3-21 8
4-46 45 520042829 9-23 14 524186001 13-2 1 580000984 3-21 7
4-46 46 520042832 1-85 35 524214605 8-7 6 580001007 1-89 20
4-46 47 520042837 4-83 3 524246665 1-89 8 580001408 5-7 31
505972587 4-46 16 8-21 5 524270475 1-9 21 6-3 18
4-46 19 520045064 4-40 2 524270476 1-9 37 580001469 8-21 6
4-46 25 520045069 4-103 11 524301910 1-89 31 580002000 11-9 29
505972589 4-51 13 4-103 13 524301911 1-89 31 580002103 13-21 12
4-79 4 4-116 15 524301912 1-89 31 580002441 2-12 6
4-92 1 520045074 4-103 13 524311335 3-7 10 580002489 2-12 8
505974597 1-89 13 4-116 15 524312055 1-11 5 5-7 22
505975542 2-9 11 520045183 9-11 2 524312173 1-11 3 6-3 25
505976537 4-5 24 9-17 10 524312174 1-11 1 580002591 11-7 11
505976545 1-89 24 520045326 13-55 11 524318724 7-19 2 580002593 11-5 5
505976556 1-89 23 13-63 11 8-9 2 11-7 6
505976597 4-5 30 520045427 1-57 3 524318726 7-18 2 13-13 12
506395549 4-51 1 520045873 4-49 1 8-8 2 13-25 18
4-67 1 4-49 2 524318727 7-19 2 13-27 7
518108822 7-3 5 520046877 1-89 28 7-20 2 580002594 11-5 14
7-5 13 520052846 4-25 9 7-21 2 11-7 10
7-9 13 4-25 11 7-22 2 13-13 10
518108827 9-19 17 4-26 22 8-9 2 13-25 19
518361802 5-21 3 4-26 24 8-10 2 13-27 9
518795609 1-11 7 4-26 27 8-11 2 580002595 11-5 6
518795630 6-3 31 4-26 29 8-12 2 11-7 5
518801683 13-37 10 4-55 2 524325065 1-11 12 13-13 13
518806635 4-34 2 4-55 4 524325853 1-11 10 13-25 17
4-37 1 4-55 6 524327260 1-11 11 13-27 6
4-55 17 4-55 9 524327717 1-5 15 580002596 11-9 26
4-71 17 4-55 11 1-7 12 580002597 11-9 12
4-88 1 4-55 13 550002858 1-5 1 580002600 11-9 17
518806641 4-90 1 4-71 2 1-7 1 580002601 11-5 12
520036879 4-119 14 4-71 4 550002859 1-5 1 580002602 11-5 10
4-120 7 4-71 6 1-7 1 580002603 11-5 9
4-121 7 4-71 9 550002860 1-5 1 580002604 11-5 11
520037852 8-21 4 4-71 11 1-7 1 580002659 8-7 7
520037891 1-27 17 4-71 13 550013524 1-11 29 580002719 3-3 13
1-29 17 520053873 13-59 3 550013525 1-11 24 580002760 11-13 3
520038819 4-30 2 520082886 4-5 10 550030648 10-3 1 580002761 11-13 10
4-31 6 524136490 13-2 1 580000240 11-5 2 580002762 11-13 4
4-31 7 524136491 13-2 1 11-7 9 580002763 11-13 5
4-31 9 524136492 13-2 1 13-13 8 580002764 11-13 8
4-33 2 524140746 9-23 19 13-25 22 580002765 11-13 9

16-6 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580002767 11-13 1 7-19 3 580003445 11-3 1 580003826 3-23 11

580002774 11-9 1 8-8 3 12-3 1 580003827 3-23 13
580002798 7-21 1 8-9 3 580003446 11-3 2 4-39
8-11 1 580003080 7-19 3 12-3 2 580003828 3-23 16
580002801 7-19 1 7-20 3 580003447 11-3 13 580003829 3-23 8
8-9 1 7-21 3 12-3 13 580003830 3-23 15
580002802 7-18 1 7-22 3 580003448 11-3 14 580003835 1-35 3
8-8 1 8-9 3 12-3 14 1-37 19
580002803 7-21 8-10 3 580003455 4-46 48 580003845 11-3 12
8-11 8-11 3 4-46 50 12-3 12
580002804 7-21 1 8-12 3 580003482 8-4 43 580003846 11-3 12
8-11 1 580003087 7-19 2 580003483 8-4 44 12-3 12
580002805 7-21 1 7-20 2 580003484 8-4 44 580003941 7-3 7
7-22 1 7-21 2 580003485 8-4 45 7-13 31
8-11 1 7-22 2 580003486 8-4 46 7-15 34
8-12 1 8-9 2 580003499 8-3 2 7-22
580002808 7-20 1 8-10 2 580003502 8-3 8 8-4 47
8-10 1 8-11 2 580003504 8-3 9 8-12
580002818 7-21 1 8-12 2 580003507 8-3 12 580003947 7-3 10
8-9 1 580003209 3-7 26 580003512 8-3 16 580003951 9-19 8
8-11 1 580003238 1-11 28 580003513 8-3 16 580003952 7-5 29
580002819 7-22 4-5 34 580003514 8-3 16 580003953 7-5 25
580002844 11-13 1 580003267 5-8 17 580003515 8-3 18 580003955 7-5 23
580002845 11-13 1 7-3 2 580003522 8-3 29 7-9 23
580002846 11-13 1 580003268 7-3 4 580003536 8-3 37 580003957 7-9 21
580002847 11-13 1 7-13 2 580003543 8-7 1 580003958 7-5 12
580002849 11-13 7-15 1 580003602 8-3 24 580003959 7-5 2
580002890 2-3 6 580003353 10-27 6 580003603 8-3 24 7-5 24
580002934 10-5 29 10-29 6 580003615 4-81 8 7-9 2
580002945 4-119 11-3 4 580003619 11-7 4 7-9 24
13-27 39 12-3 4 13-13 6 580003960 7-6
580002965 13-27 13 580003354 10-27 7 13-25 24 7-9 22
580002966 13-27 15 10-29 7 13-27 3 580003972 7-5 20
580002974 13-27 36 11-3 5 580003621 11-9 5 7-9 20
580002980 13-27 35 12-3 5 580003622 11-9 8 580003973 7-5 15
13-35 580003355 10-27 4 580003623 11-9 6 7-9 15
580002993 13-43 27 10-29 4 580003624 11-9 13 580003974 7-5 18
13-47 32 11-3 7 580003625 11-9 3 7-9 18
13-51 32 12-3 7 580003629 8-3 5 580003977 7-5 17
13-55 580003361 12-10 39 580003640 8-3 21 7-9 17
580002994 13-25 11 13-38 37 580003647 11-13 6 580003978 7-5 17
13-63 13-41 18 580003651 11-13 7 7-9 17
580003074 7-18 2 580003368 10-31 4 580003802 1-5 7 580003979 7-5 32
7-19 2 580003369 10-31 14 1-7 7 7-9 29
8-8 2 580003370 10-31 9 580003819 3-23 1 580003980 7-6 33
8-9 2 580003371 10-31 2 580003820 3-23 2 7-9 25
580003075 7-18 2 580003372 10-31 3 580003821 3-23 4 580003982 7-5 26
7-19 2 580003373 10-31 13 580003822 3-23 6 7-9 26
8-8 2 580003378 10-27 1 580003823 3-23 7 580003983 7-6
8-9 2 10-29 1 580003824 3-23 7 7-10
580003076 7-18 3 10-31 580003825 3-23 9 580003984 7-5 14

E877 ©2015 Yale Materials Handling Corporation 16-7

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-9 14 580004590 9-3 3 580004888 13-59 5 580006403 3-3 1

580003985 7-5 30 580004592 1-9 5 580004890 10-27 15 580006441 4-45 7
7-9 30 1-11 30 580004895 13-35 4-45 8
580003993 7-5 3 580004628 2-9 5 580004896 13-35 10 4-46 12
7-9 3 580004678 9-23 26 580004897 13-35 11 4-61 11
580004012 7-19 1 580004688 9-23 8 580004898 13-35 13 4-61 12
8-9 1 580004770 5-38 1 580004899 13-35 12 4-62 13
580004015 7-5 7 580004771 5-38 1 580004900 13-35 16 4-62 14
7-9 7 580004787 7-3 8 580004901 13-35 1 4-77 12
580004016 7-5 6 580004789 7-13 1 580004903 13-35 3 4-78 13
7-9 6 580004796 7-13 7 580004904 13-35 4 4-78 14
580004018 7-5 10 7-15 7 580004905 13-35 5 4-78 15
7-9 10 580004800 7-13 14 580004906 13-35 6 580006748 10-45 11
580004019 7-5 11 7-15 13 580004907 13-35 7 10-46 11
7-9 11 580004801 7-13 13 580004928 13-38 42 10-48 5
580004024 7-13 5 7-15 15 580004930 13-38 41 580006867 13-63 2
7-15 5 580004806 7-13 22 580005473 13-35 8 580006868 13-27 40
580004030 7-13 30 7-15 24 580005474 13-35 9 580006869 13-27 41
7-15 2 580004808 7-13 22 580005490 13-63 1 580006870 13-27 42
580004031 7-13 11 7-15 25 580005609 13-25 5 580006948 1-57 24
7-15 11 580004809 7-13 27 580005693 4-46 20 10-33 20
580004038 7-13 23 580004816 9-19 14 4-46 30 580006965 10-33 9
7-15 21 580004819 9-19 22 4-46 42 10-37 8
580004044 7-13 28 580004825 9-19 21 4-46 49 10-41 6
580004052 9-19 9 580004831 9-19 19 4-46 51 580007403 10-35 2
580004053 9-19 5 580004864 13-13 3 4-46 52 10-39 2
9-19 9 13-25 4 580005699 1-69 40 10-43 2
580004054 9-19 4 580004865 13-5 2 4-5 13 580007563 9-15 3
9-19 9 13-7 22 4-119 16 580008061 1-87 1
580004056 9-19 2 13-15 7 10-11 23 580008062 1-87 2
580004057 9-19 6 13-17 27 580005809 4-119 5 580008064 1-89 3
580004060 9-19 25 13-43 7 580005846 3-23 7 580008066 1-89 14
580004061 9-19 9 580004867 13-55 1 580005848 4-39 1 580008067 1-89 22
580004063 9-19 9 580004872 13-55 2 580005849 4-39 2 580008070 1-89 37
580004064 9-19 11 580004873 13-55 3 580005850 4-39 3 580008071 1-89 4
580004082 9-19 13-63 3 580005851 3-21 4 580008072 1-89 36
580004085 9-19 23 580004874 13-55 4 580005854 3-21 3 580008320 4-5 31
580004086 9-19 24 13-63 4 580005858 2-3 4 580008887 1-5 4
580004089 9-19 29 580004875 13-55 5 4-9 3 1-7 4
580004090 9-19 29 13-63 5 580005860 3-21 12 14-3 6
580004091 9-19 29 580004876 13-55 9 580006240 11-7 2 580010327 14-8 3
580004093 9-19 29 13-63 9 13-13 1 580011975 10-31 5
580004095 9-19 29 580004877 13-55 10 13-25 15 580013427 1-92 9
580004107 5-31 3 13-63 10 13-27 1 1-96 9
580004117 5-8 24 580004878 13-25 9 580006253 11-9 1 1-100 9
5-17 4 13-55 12 580006255 11-9 1 1-101 3
580004517 2-9 8 13-63 12 580006256 11-9 1 580013937 4-5 18
580004569 5-7 4 580004879 13-55 13 580006320 11-9 1 580014004 14-20 9
580004570 5-7 19 13-63 13 580006346 13-2 1 580014005 1-31 2
6-3 26 580004882 13-25 7 580006347 13-2 1 580014092 10-9 39
580004588 9-3 7 580004883 13-25 6 580006402 3-3 1 10-37 14

16-8 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-41 15 580018499 1-32 9 1-106 9 1-101 2

580014136 10-31 10 580018565 1-91 1 1-109 1 1-113
580014138 10-31 7 1-91 3 1-109 2 1-117 17
580014465 1-91 6 1-91 4 1-109 7 580018588 1-91 5
1-95 6 1-92 7 1-115 45 1-95 5
1-99 6 1-95 1 580018578 1-91 1 1-99 5
580014783 1-35 1 1-95 3 1-92 7 580018589 1-91 1
580014801 1-123 3 1-95 4 1-92 10 1-92 7
580014811 1-13 5 1-95 7 1-92 11 1-92 10
1-27 14 1-96 1-92 12 1-92 11
1-29 14 1-99 1 1-95 1 1-92 12
1-39 6 1-99 3 1-95 2 1-95 1
1-82 4 1-99 4 1-96 7 1-95 2
1-85 28 1-99 7 1-96 10 1-96 7
8-15 15 580018566 1-106 10 1-96 11 1-96 10
14-17 10 1-115 10 1-99 1 1-96 11
580014813 1-38 5 580018567 1-91 6 1-100 7 1-99 1
1-82 7 1-95 6 1-100 10 1-100 7
1-119 8 1-99 6 1-100 11 1-100 10
4-11 3 1-113 1-100 12 1-100 11
8-15 7 580018568 1-106 7 1-101 1 1-100 12
580014814 1-21 24 1-115 9 580018579 1-92 7 1-101 1
1-22 7 580018569 1-91 5 1-95 7 1-102 5
1-23 5 1-92 7 1-99 7 1-102 5
1-25 4 1-95 5 580018580 1-109 2 1-105 3
14-7 2 1-96 7 1-110 10 1-106 7
580014879 9-19 26 1-99 5 580018581 1-109 4 580018590 1-105 2
580014964 7-20 1-100 7 580018582 1-106 9 1-105 6
8-10 580018570 1-105 6 580018583 1-91 1 1-106 7
580015057 3-21 6 1-106 9 1-92 10 1-109 2
580015904 7-5 28 1-115 23 1-95 1 1-109 7
7-9 28 580018572 1-106 8 1-96 10 1-110 11
580015905 7-5 27 1-106 9 1-99 1 1-115 24
7-9 27 1-106 10 1-100 10 14-23 12
580016584 1-19 6 580018574 1-115 13 1-101 1 580018591 1-106 7
580016589 1-13 5 580018575 1-105 6 1-101 2 1-115 3
1-21 22 1-109 7 1-102 6 580018592 1-109 3
1-85 30 1-115 20 1-113 17 580018594 1-109 6
1-92 16 580018576 1-105 1 1-117 17 580018597 1-109 6
1-100 16 1-105 3 580018584 1-106 8 1-110 9
9-5 3 1-105 6 1-106 9 580018598 1-106 7
580016682 10-31 11 1-106 7 1-106 10 1-115 7
580016683 10-31 1-106 9 1-115 32 580018599 1-109 1
580017021 4-100 18 1-109 1 580018586 1-101 2 580018600 1-109 1
580017022 4-100 18 1-109 7 1-102 4 580018603 1-91
580017023 4-103 1 1-115 18 1-102 6 1-91 1
4-115 1 580018577 1-105 1 1-106 7 1-91 4
580017101 1-53 13 1-105 2 1-113 24 1-91 7
1-85 4 1-105 3 1-115 8 1-92 10
13-38 33 1-105 6 1-117 13 1-95
580017273 1-21 15 1-106 7 580018587 1-101 1 1-95 1

E877 ©2015 Yale Materials Handling Corporation 16-9

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-95 4 1-99 6 1-109 2 1-100 10

1-95 7 1-113 6 1-109 7 580018681 1-105 6
1-96 10 1-117 6 580018647 1-109 4 1-115 27
1-99 580018620 1-92 10 580018648 1-109 4 580018682 1-105 6
1-99 1 1-96 10 580018649 1-109 5 580018683 1-110 11
1-99 4 1-100 10 580018650 1-106 7 580018684 1-110 11
1-99 7 580018621 1-92 9 1-106 11 580018687 1-92 9
1-100 10 1-96 9 1-109 7 1-96 9
1-101 1 1-100 9 1-109 8 1-100 9
1-101 2 580018623 1-102 3 1-110 9 580018689 1-102 5
1-102 5 1-105 2 1-110 11 580018690 1-109 7
1-102 5 1-105 4 1-115 36 580018691 1-109 7
1-102 6 580018624 1-105 1 580018651 1-109 6 580018692 1-102 5
1-105 2 580018627 1-102 5 580018652 1-106 9 580018693 1-92 12
1-109 2 1-102 5 1-115 22 580018695 1-91 3
1-113 16 1-102 6 580018653 1-109 4 580018696 1-91 3
1-117 16 1-105 2 580018654 1-110 10 580018698 1-99
580018605 1-91 1 1-106 7 580018655 1-105 5 580018699 1-91
1-91 4 1-109 2 580018657 1-109 2 580018700 1-91 1
1-91 5 1-113 15 580018658 1-106 9 1-95 1
1-91 7 1-117 15 580018660 1-110 9 1-99 1
1-92 9 580018628 1-101 2 580018661 1-110 9 580018701 1-91 1
1-92 10 1-102 4 580018662 1-109 3 1-95 1
1-95 1 1-102 6 580018663 1-109 6 1-99 1
1-95 4 1-113 23 580018664 1-110 10 580018702 1-101 3
1-95 5 1-115 26 580018665 1-105 3 580018703 1-109 8
1-95 7 1-117 13 580018666 1-102 4 580018706 1-99 3
1-96 9 580018633 1-102 5 580018668 1-102 6 580018707 1-99 3
1-96 10 580018634 1-101 1 1-113 580018708 1-91 7
1-99 1 1-113 4 1-117 1-95 7
1-99 4 1-117 4 580018670 1-105 2 1-99 7
1-99 5 580018636 1-91 4 580018671 1-106 7 580018709 1-109 5
1-99 7 1-95 4 580018673 1-106 8 580018710 1-109 4
1-100 9 1-99 4 580018674 1-92 9 580018729 4-9 1
1-100 10 580018637 1-105 3 1-96 9 580018746 3-7 26
580018607 1-101 2 580018638 1-91 1-100 9 580018841 8-15 19
1-113 1-99 580018675 1-105 2 580019103 4-56 20
1-117 17 580018639 1-92 9 580018676 1-91 5 4-72 20
580018608 1-101 2 1-96 9 1-95 5 580019107 4-25 1
580018610 1-109 3 1-100 9 1-99 5 4-25 13
580018611 1-105 1 580018640 1-92 9 580018677 1-91 5 4-25 15
580018613 1-91 6 1-96 9 1-95 5 4-25 17
1-95 6 1-100 9 1-99 5 4-25 18
1-99 6 580018642 1-92 9 580018678 1-91 7 4-26 19
1-113 1 1-96 9 1-95 7 4-26 20
1-117 1 1-100 9 1-99 7 4-99 10
580018614 1-91 6 580018643 1-92 9 580018679 1-91 4 4-111 9
1-95 6 1-96 9 1-95 4 580019117 4-40 2
1-99 6 1-100 9 1-99 4 4-51 1
580018616 1-91 6 580018645 1-105 2 580018680 1-92 10 4-59 4
1-95 6 1-105 6 1-96 10 4-59 5

16-10 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-67 1 4-109 33 4-26 29 4-30 4

4-75 4 4-111 5 4-51 2 4-30 5
4-75 5 4-111 8 4-51 5 4-31 10
580019119 4-25 1 4-112 26 4-52 14 4-31 11
4-36 3 4-115 5 4-67 2 4-31 14
4-51 11 4-115 10 4-67 5 4-31 16
4-56 20 580019140 4-41 2 4-68 14 4-31 18
4-59 1 4-42 9 580019245 4-25 18 4-32 19
4-67 11 4-59 2 4-36 3 580019272 4-31 15
4-72 20 4-75 2 580019246 4-25 18 4-31 17
4-99 9 4-88 4 4-26 19 580019280 4-31 13
4-99 10 4-95 10 4-36 3 580019281 4-31 12
4-103 10 4-96 17 580019249 4-51 2 580019282 4-30 1
4-103 11 4-99 5 4-51 5 4-31 13
4-111 9 4-99 11 4-67 2 580019283 4-33 1
4-111 10 4-99 13 4-67 5 4-51 9
4-115 12 4-103 3 580019264 4-30 1 4-67 9
4-115 13 4-107 14 4-33 1 580019289 4-59 8
580019125 4-31 15 4-108 18 4-36 1 4-75 8
4-31 17 4-109 33 580019265 4-30 1 4-99 8
580019136 4-35 2 4-111 5 4-33 1 4-111 11
4-36 4 4-111 8 4-36 1 580019290 4-42 7
4-36 5 4-112 26 580019266 4-30 1 4-42 8
4-36 6 4-115 5 4-33 1 4-42 10
4-36 7 580019242 4-25 1 580019267 4-30 1 4-42 12
4-36 8 580019243 4-25 4 4-33 1 580019293 4-42 13
4-61 5 4-25 6 4-51 9 4-51 9
4-77 6 4-25 9 4-67 9 4-67 9
580019137 4-37 2 4-25 11 580019268 4-30 1 580019294 4-42 13
4-37 3 4-26 21 4-33 1 4-51 9
4-37 4 4-26 22 4-36 1 4-67 9
580019138 4-37 2 4-26 24 580019269 4-30 1 580019295 4-42 5
4-37 3 4-26 27 4-33 1 4-42 13
4-37 4 4-26 29 4-36 1 580019310 4-56 20
580019139 4-41 2 4-55 2 4-42 13 4-72 20
4-42 9 4-55 6 4-51 9 580019311 4-51 11
4-49 5 4-55 9 4-67 9 4-67 11
4-59 2 4-55 11 580019270 4-30 3 580019312 4-55 19
4-61 2 4-55 13 4-30 4 4-71 19
4-75 2 4-71 2 4-30 5 580019313 4-41 1
4-77 2 4-71 6 4-31 10 4-55 18
4-88 4 4-71 9 4-31 11 4-71 18
4-95 10 4-71 11 4-31 14 580019321 4-55 4
4-96 17 4-71 13 4-31 16 4-71 4
4-99 5 580019244 4-25 4 4-31 18 580019322 4-52 14
4-99 11 4-25 6 4-31 19 4-68 14
4-99 13 4-25 9 4-42 7 580019323 4-61 4
4-103 3 4-25 11 4-42 8 4-77 5
4-103 8 4-26 21 4-42 10 580019327 4-61 11
4-107 14 4-26 22 4-42 12 4-61 12
4-108 18 4-26 27 580019271 4-30 3 4-62 13

E877 ©2015 Yale Materials Handling Corporation 16-11

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-62 14 10-46 11 580019819 10-5 39 580019924 8-17 28

4-77 12 10-48 5 10-12 49 580019925 8-17 16
4-77 13 580019411 8-3 6 10-35 14 580019926 8-17 15
4-78 14 580019413 8-3 13 10-39 10 580019927 8-17 1
4-78 15 580019418 8-3 35 10-43 12 580019928 8-17 13
580019328 4-61 11 580019425 8-3 1 10-66 9 580019931 8-17 33
4-61 12 580019426 8-3 1 10-67 9 580019932 8-17 22
4-62 13 580019472 9-13 9 580019827 9-7 20 580019933 8-17 5
4-62 14 580019486 9-20 580019837 13-17 5 580019934 8-17 10
4-77 12 580019489 7-3 1 13-19 23 580019935 8-17 18
4-77 13 580019675 3-3 6 13-21 31 580019943 1-70 44
4-78 14 580019727 1-70 43 580019860 9-7 11 580019957 8-15 3
4-78 15 1-75 10-9 12 8-17
580019329 4-45 3 580019729 1-69 23 580019865 9-7 12 580019966 11-10 38
4-45 4 1-81 580019866 13-9 29 580019986 11-10 39
4-45 5 580019733 1-69 13 13-11 25 13-7 14
4-45 7 580019734 1-69 6 13-19 39 13-7 15
4-45 8 580019743 10-27 18 13-21 43 580020021 1-69 11
4-45 10 10-29 18 13-25 27 580020022 9-11 6
4-45 11 580019749 1-76 1 580019871 10-5 38 580020048 10-15 1
4-46 12 1-79 10-12 48 580020052 4-14 6
580019330 4-45 6 580019805 9-7 31 13-7 3 10-15 4
4-45 9 10-5 22 13-9 5 10-19 3
580019331 4-41 1 10-11 35 13-17 2 10-19 4
4-51 11 10-35 11 13-19 19 10-19 5
4-55 18 11-9 36 13-21 27 10-21 3
4-55 19 580019806 11-9 10 580019894 11-10 37 10-21 4
4-67 11 580019808 9-7 32 580019895 10-67 17 10-21 5
4-71 18 10-35 10 11-9 30 10-23 4
4-71 19 10-39 9 580019899 10-64 13 10-23 5
580019332 4-41 1 10-43 8 10-65 19 10-25 3
4-51 11 13-7 4 10-68 12 10-25 4
4-55 18 13-9 7 10-69 19 10-25 5
4-55 19 13-11 6 580019902 8-17 36 580020086 10-19 2
4-67 11 13-17 7 580019903 8-17 20 10-21 2
4-71 18 13-19 13 580019904 8-17 3 10-23 3
4-71 19 13-21 15 580019905 8-17 6 10-25 2
580019340 4-51 9 580019811 13-9 6 580019906 8-17 35 580020092 4-14 4
4-61 4 13-17 6 580019907 8-17 2 580020093 4-14 5
4-67 9 13-19 11 580019909 8-17 12 580020094 1-82 10
580019341 4-56 19 13-21 17 580019910 8-17 27 580020095 1-83 16
4-72 19 580019813 10-66 10 580019911 8-17 24 580020096 1-82 11
580019346 4-45 2 10-67 12 580019912 8-17 25 580020177 1-55 19
580019347 4-45 1 13-11 14 580019913 8-17 4 1-67 23
580019348 4-77 5 580019814 10-27 12 580019914 8-17 11 580020180 1-45 3
580019351 4-31 12 10-29 12 580019915 8-17 19 580020183 1-45 8
580019353 4-51 11 10-35 9 580019916 8-17 17 1-55 12
4-56 20 10-39 7 580019917 8-17 8 1-67 11
4-67 11 10-43 10 580019918 8-17 23 580020185 1-45 9
4-72 20 13-27 21 580019919 8-17 21 1-55 13
580019390 10-45 11 580019817 9-7 33 580019920 8-17 26 1-67 12

16-12 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580020186 1-45 7 580020588 1-81 1 580020824 9-19 10 4-51 4

1-55 11 580020602 1-75 2 580020825 9-19 12 4-51 7
1-67 10 1-81 7 580020826 9-19 13 4-55 15
580020189 4-12 4 580020603 1-81 580020827 9-19 16 4-55 16
4-13 5 580020604 1-81 580020828 9-19 20 4-67 4
580020190 4-12 3 580020611 1-79 580020829 9-19 27 4-67 7
4-13 1 580020614 1-79 580020856 7-9 35 4-71 15
580020192 1-45 12 580020620 1-75 1 580020858 7-9 21 4-71 16
580020193 4-12 2 580020622 1-75 3 580020859 9-13 7 4-92 3
580020196 1-55 24 580020623 1-75 580020860 9-13 7 4-92 4
1-67 7 580020647 1-87 13 580020861 9-13 10 4-92 6
580020212 11-7 1 580020648 1-87 14 580020863 9-13 14 4-93 7
580020213 11-7 1 580020649 1-87 15 580020864 9-13 14 4-95 8
580020214 11-7 1 580020650 1-87 16 580020867 7-9 33 4-95 11
580020215 11-7 1 580020651 1-87 17 580020871 7-5 9 4-95 12
580020272 11-5 1 580020652 1-87 18 7-9 9 4-96 19
580020273 11-5 1 580020653 1-87 19 580020876 7-15 3 4-96 20
580020274 11-5 1 580020657 1-89 7 580020880 7-15 29 4-96 21
580020275 11-5 1 580020671 1-89 30 580020881 7-15 28 4-107 8
580020276 11-5 1 580020760 11-9 23 580020884 9-13 4-107 13
580020415 11-7 1 580020801 7-13 3 580020885 9-13 1 4-107 15
580020430 8-3 41 580020802 7-13 3 580020886 9-13 2 4-108 21
8-19 1 580020803 7-13 4 580020887 9-13 3 4-108 25
10-5 24 7-15 4 580020888 9-13 4 4-108 26
10-9 15 580020804 7-13 12 580020889 9-13 5 580020944 4-31 8
10-11 33 7-15 12 580020890 9-13 6 4-34 3
10-29 23 580020805 7-13 15 580020891 9-13 8 4-41 4
580020431 5-7 8 7-15 17 580020894 9-13 15 4-42 9
6-3 9 580020806 7-13 16 580020895 9-13 15 4-51 4
9-7 24 7-15 18 580020896 9-13 16 4-51 7
10-6 47 580020807 7-13 17 580020897 9-13 17 4-55 15
10-12 53 7-15 19 580020898 9-13 18 4-55 16
10-35 13 580020808 7-13 18 580020899 9-13 19 4-67 4
10-39 11 7-15 20 580020900 9-13 11 4-67 7
10-43 13 580020809 7-13 6 580020901 9-13 12 4-71 15
580020432 5-7 26 7-15 6 580020942 4-34 2 4-71 16
6-3 11 580020810 7-13 8 4-37 1 4-92 3
580020433 10-5 37 7-15 8 4-55 17 4-92 4
10-12 42 580020811 7-13 9 4-71 17 4-92 6
580020568 1-69 19 7-15 9 4-88 1 4-93 7
580020569 1-69 21 580020812 7-13 10 4-92 2 4-95 8
580020575 10-65 21 7-15 10 4-92 5 4-95 11
10-69 21 580020813 7-13 10 4-95 9 4-95 12
580020576 8-3 42 7-15 10 4-96 22 4-96 19
10-27 9 580020814 7-13 24 4-107 9 4-96 20
10-29 25 580020815 7-13 29 4-108 22 4-96 21
13-27 34 7-15 31 14-6 1 4-107 8
580020577 9-7 22 580020820 9-19 1 580020943 4-31 8 4-107 13
10-27 19 580020821 9-19 1 4-34 3 4-108 15
10-29 19 580020822 9-19 7 4-41 4 4-108 21
580020581 8-19 2 580020823 9-19 7 4-42 9 4-108 25

E877 ©2015 Yale Materials Handling Corporation 16-13

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-108 26 4-80 1 4-100 20 580021729 1-89 26

580020987 11-9 34 4-87 1 4-100 23 580021942 1-123 1
13-7 18 4-87 3 4-100 24 580022014 1-11 26
13-9 33 4-88 2 4-100 25 580022121 4-116 15
13-11 21 4-89 2 4-100 26 4-116 16
13-15 4 4-91 2 4-100 27 580022175 9-11 5
13-17 26 4-95 2 4-107 2 580022176 9-3 25
13-19 42 4-95 13 4-107 11 9-11 4
13-21 47 4-95 14 4-107 12 580022207 1-21 19
13-37 26 4-96 15 4-108 16 580022213 1-21 10
580020993 13-7 17 4-96 25 4-108 17 1-82 8
13-9 32 4-99 6 4-108 20 1-123 14
13-11 20 4-100 19 4-108 23 4-11 1
13-15 3 4-100 20 4-109 31 8-15 8
13-17 25 4-100 23 4-111 6 580022214 1-21 14
13-19 41 4-100 24 4-111 13 1-22 6
13-21 46 4-100 25 580021090 4-61 8 1-63 4
580021046 8-15 11 4-100 26 4-77 9 1-82 9
580021047 8-15 17 4-100 27 4-103 2 4-11 2
580021048 8-15 12 4-104 16 4-109 32 14-19 4
580021049 8-15 14 4-107 2 4-115 2 580022215 4-11 12
580021062 4-45 4 4-107 11 580021095 4-45 3 580022220 4-17 10
4-45 5 4-107 12 4-45 5 580022221 4-11 6
4-45 6 4-108 16 4-61 11 580022223 4-11 4
4-45 9 4-108 17 4-62 12 580022229 1-35 4
4-45 10 4-108 20 4-62 14 580022236 1-53 3
4-45 11 4-108 23 4-77 12 1-123 5
4-46 12 4-109 31 4-78 13 580022239 1-21 12
4-61 11 4-111 6 4-78 15 580022240 1-21 13
4-61 12 4-111 13 580021096 4-62 12 1-83
4-62 13 4-116 22 4-62 13 4-17 27
4-62 14 580021088 4-26 33 4-78 13 580022249 1-123
4-77 12 4-27 2 4-78 14 580022252 1-39 1
4-78 13 4-29 2 580021229 5-38 2 580022253 1-39 5
4-78 14 4-29 3 580021287 9-7 25 580022254 1-21 27
4-78 15 4-29 6 10-35 12 580022257 1-17 1
580021065 4-45 3 4-61 9 10-39 8 1-39
4-45 4 4-77 10 10-43 9 580022267 1-21 35
4-45 5 4-80 1 580021326 4-84 580022274 9-3 15
4-45 7 4-87 1 4-85 580022278 9-5 6
4-45 8 4-87 3 580021382 4-17 25 580022280 1-69 1
4-45 10 4-88 2 580021395 9-5 8 9-5 7
4-45 11 4-89 2 580021396 9-5 10 580022289 1-39 8
4-46 12 4-91 2 580021400 9-3 17 580022290 1-21 32
580021087 4-26 33 4-95 2 580021408 1-19 12 580022305 8-15 13
4-27 1 4-95 13 1-21 9 580022313 8-15
4-29 2 4-96 14 4-17 21 580022347 4-84 3
4-29 3 4-96 15 580021617 1-69 17 4-85 3
4-29 6 4-96 25 580021618 1-69 18 580022530 1-89 18
4-61 9 4-99 6 580021619 1-69 37 580022734 1-46 2
4-77 10 4-100 19 580021620 1-69 38 1-50 1

16-14 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-51 2 4-67 12 4-116 26 580022901 1-85 16

1-64 2 4-95 6 4-116 27 580022903 1-82 5
580022736 1-21 30 4-107 6 4-116 28 580022905 1-82 6
580022738 1-22 2 580022861 4-104 15 4-116 29 580022907 1-82 4
580022739 1-13 2 4-104 20 580022888 4-26 31 580022913 1-82 13
1-22 1 4-116 17 4-99 7 580022921 1-85 12
1-43 5 4-116 18 4-104 32 580022925 1-85 36
580022740 1-22 3 580022862 4-99 10 4-111 7 580022926 1-85 9
580022776 1-19 5 4-111 9 4-117 30 580022964 1-85 11
1-27 20 580022863 4-99 10 580022891 4-25 13 3-7 5
1-29 20 4-111 9 4-25 15 580022965 4-86 5
580022780 1-85 21 580022864 4-99 9 4-25 17 6-3 1
14-13 2 4-111 10 4-26 19 9-8 49
580022786 1-19 10 580022865 4-40 1 580022892 4-25 13 580022968 1-19 9
580022788 1-31 1 4-56 21 4-25 15 1-82
580022789 1-31 3 4-72 21 4-25 17 1-92 14
580022792 1-31 11 4-99 9 580022893 4-26 30 1-100 14
580022794 1-31 5 4-103 11 4-26 32 580023066 8-21 9
14-20 10 4-111 10 4-27 4 580023068 8-21 2
580022796 1-31 7 4-115 13 4-40 6 10-66 4
14-20 1 580022866 4-103 1 4-61 10 10-67 2
580022797 1-31 12 4-115 1 4-77 11 580023190 4-119 3
14-20 8 580022867 4-103 1 4-80 2 580023210 10-3 9
580022800 1-37 15 4-115 1 4-87 2 580023323 1-38 1
580022801 1-37 16 580022873 4-104 21 4-88 3 580023348 10-15 2
580022802 1-37 18 4-116 23 4-91 1 10-19 9
580022803 1-37 14 580022875 4-29 4 4-95 1 10-21 9
580022804 1-35 17 4-89 4 4-96 26 10-23 6
1-37 1 4-90 6 4-103 5 10-25 8
580022805 1-37 11 580022876 4-29 4 4-104 17 580023349 10-15 3
580022807 1-37 8 4-89 4 4-107 1 10-19 8
580022809 1-37 5 4-90 6 4-109 30 10-21 8
580022812 1-37 10 580022879 4-35 3 4-115 7 10-23 11
580022824 1-17 2 4-96 24 4-116 21 10-25 7
580022825 1-17 3 4-101 31 580022894 4-35 1 580023410 3-21 10
580022832 1-73 8 4-101 32 4-59 3 580023589 4-40 4
9-5 9 4-104 30 4-61 1 4-49 3
580022835 1-73 1 4-104 31 4-61 3 4-49 8
580022836 1-73 7 4-109 28 4-75 3 4-51 9
580022837 1-73 3 4-112 15 4-77 1 4-56 23
580022838 1-73 2 4-112 16 4-77 3 4-59 6
9-3 4 4-117 31 4-88 5 4-65 3
580022839 1-73 6 4-117 32 4-96 16 4-67 9
580022847 1-27 29 580022884 4-99 1 4-99 4 4-72 23
1-29 29 4-99 3 4-99 12 4-75 6
1-31 10 4-104 23 4-103 4 4-101 35
1-35 13 4-104 24 4-108 19 4-104 19
1-85 2 4-104 25 4-108 24 4-112 25
3-25 2 4-104 26 4-111 4 4-116 19
14-20 3 4-111 1 4-112 27 580023590 4-40 4
580022859 4-51 12 4-111 3 4-115 6 4-42 5

E877 ©2015 Yale Materials Handling Corporation 16-15

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-49 8 580024349 7-17 24 580025715 1-21 22 580026816 4-51 13

4-56 23 580024350 7-17 25 580025716 1-21 23 4-67 13
4-59 6 580024351 7-17 26 580025717 1-13 1 4-92 1
4-65 1 580024353 7-3 1 1-21 31 4-95 7
4-65 3 580024367 1-57 14 14-8 6 4-107 7
4-72 23 580024850 4-86 2 580025719 1-85 13 580026819 4-51 6
4-75 6 580024852 1-69 20 14-8 8 4-55 14
4-101 35 580024896 1-69 30 14-13 4 4-59 9
4-104 19 580024897 13-17 580025722 1-31 6 4-67 6
4-112 25 13-19 14-20 2 4-71 14
4-116 19 13-21 580025723 1-31 8 4-75 10
580023943 4-112 18 580024899 1-69 24 14-20 5 580026883 4-62 14
4-112 20 1-79 9 580025724 1-31 13 4-78 15
4-115 3 580024960 1-67 21 14-20 7 580027139 13-9 26
4-115 4 580025055 4-84 580025725 1-37 3 13-11 22
580024117 1-27 10 4-85 580025728 1-37 2 13-19 36
1-29 10 580025225 14-22 2 580025729 1-37 12 13-21 41
580024118 1-27 11 580025319 4-29 5 580025735 1-21 20 580027152 1-69 25
1-29 11 4-90 7 580025736 1-21 18 1-76
580024173 1-27 12 580025353 4-29 5 580025737 1-21 17 580027206 4-29 1
1-29 12 4-89 3 1-85 39 4-36 2
580024177 1-27 21 4-90 7 580025738 1-21 16 4-51 10
580024180 1-29 21 580025356 4-55 7 1-85 19 4-67 10
580024196 1-27 25 4-71 7 580025741 1-13 5 4-89 1
1-29 25 580025357 4-55 8 580025743 1-21 25 4-95 4
580024198 1-27 30 4-71 8 580025744 1-21 29 4-107 4
1-29 30 580025359 4-25 14 1-63 12 580027207 4-29 1
580024321 1-49 12 580025360 4-25 16 14-19 12 4-36 2
580024326 7-17 1 580025361 4-25 18 580025746 1-22 5 4-51 10
580024327 7-17 2 4-26 19 580025752 1-15 5 4-67 10
580024328 7-17 3 580025493 4-27 1-21 9 4-89 1
580024329 7-17 4 14-4 4 4-17 21 4-95 4
580024330 7-17 5 580025498 10-5 27 580025753 1-21 11 4-107 4
580024331 7-17 6 10-9 21 580025762 1-82 15 580027366 13-13 1
580024332 7-17 7 10-11 7 580025764 1-85 1 580027372 13-9 28
580024333 7-17 8 580025534 7-3 3 580025879 13-11 15 13-11 24
580024334 7-17 9 580025549 9-19 29 580025919 1-31 1 13-19 38
580024335 7-17 10 580025550 9-19 29 580025920 1-31 1 13-21 36
580024336 7-17 11 580025558 4-112 18 580026418 14-21 4 13-33
580024337 7-17 12 4-112 20 580026419 14-8 1 13-47 10
580024338 7-17 13 4-115 3 580026612 9-7 40 13-51 10
580024339 7-17 14 4-115 4 580026621 1-11 27 580027374 13-9 24
580024340 7-17 15 580025626 13-27 38 580026622 10-29 22 13-11 30
580024341 7-17 16 580025689 9-19 3 580026812 4-59 3 580027375 13-9 23
580024342 7-17 17 580025690 8-3 28 4-61 3 13-11 28
580024343 7-17 18 580025691 8-3 26 4-75 3 580027396 13-13 2
580024344 7-17 19 580025693 9-19 29 4-77 3 13-25 25
580024345 7-17 20 580025694 9-19 29 580026813 4-51 12 580027397 4-65 1
580024346 7-17 21 580025695 9-19 29 4-67 12 580027399 4-104 27
580024347 7-17 22 580025696 9-19 29 4-95 6 4-116 25
580024348 7-17 23 580025697 9-19 29 4-107 6 580027465 13-9 22

16-16 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

13-11 29 10-21 10 580031066 1-55 23 580031830 2-45 13

13-19 32 10-23 7 1-67 27 580031859 2-37 1
13-21 32 10-25 10 580031077 8-19 13 2-46 3
580027466 13-9 30 580029112 1-85 29 580031111 9-7 28 2-55 9
13-11 26 580029119 14-8 2 10-33 22 2-56 7
13-19 35 580029120 14-21 7 580031113 9-3 25 4-19 5
13-21 44 580029121 14-21 3 9-11 4 580031860 2-37 5
580027510 13-11 7 580029122 14-21 1 580031114 9-3 25 580031866 2-37 7
580028397 1-21 7 580029123 14-7 1 9-11 4 580031878 2-52 1
580028416 13-7 11 580029134 1-23 4 580031120 13-55 580031894 2-27 8
13-9 18 1-25 6 13-63 2-27 15
13-11 19 580029135 1-23 3 580031123 4-119 4 580031952 2-39
13-17 15 1-25 5 580031125 4-83 5 580031955 2-17
13-19 25 580029136 1-23 2 580031128 1-5 14 2-22 1
13-21 26 580029137 1-23 1 14-3 3 2-61 2
580028618 13-33 3 1-25 1 580031133 1-55 7 580031958 2-20 2
580028619 13-33 4 580029143 1-15 3 580031137 1-55 580031959 2-20 1
580028620 13-33 5 1-82 580031193 4-5 29 580031967 2-33 19
580028621 13-33 580029169 1-85 37 580031198 1-5 6 580031968 2-22 4
580028622 13-33 7 580029171 1-85 15 1-7 6 580031979 2-45 2
580028623 13-33 8 580029187 1-19 7 580031723 1-89 29 580031985 2-70 3
580028624 13-33 9 580029188 1-19 8 580031730 10-5 16 580031992 2-17 12
580028625 13-33 10 580029201 4-25 1 10-9 4 2-39 10
580028626 13-33 11 580029202 4-25 1 10-11 14 580032038 1-76 2
580028627 13-33 6 580029204 4-25 12 580031736 2-56 5 580032039 1-76 3
580028710 13-7 15 580029619 6-11 9 580031754 2-15 3 580032058 2-11 16
13-9 20 580029704 13-19 33 2-45 11 580032060 1-9 23
13-11 16 13-21 34 3-13 1 580032061 10-31 1
580028711 13-7 14 580029705 13-19 34 580031756 2-29 11 580032062 10-27 1
13-9 21 13-21 35 580031761 2-56 6 10-29 1
13-11 17 580029894 13-33 1 3-13 3 10-31
580028726 8-17 7 580029895 13-33 2 580031762 4-21 7 580032063 10-31 14
580028727 8-17 9 580029990 1-27 27 580031765 2-45 4 580032080 8-12
580028728 8-17 30 1-29 27 580031782 3-13 6 580032245 13-11 1
580028729 8-17 34 1-35 12 580031787 4-21 1 580032246 13-11 2
580028730 8-17 14 1-50 5 580031788 2-15 4 580032247 13-11 3
580028731 8-17 32 9-3 24 2-65 2 580032248 13-11 4
580028732 8-17 29 580030095 1-19 4 3-15 4 580032259 14-23 17
580028733 8-17 31 580030097 1-13 4 580031789 3-13 2 580032321 9-15 40
580028804 1-21 2 580030187 1-13 8 4-21 3 580032360 1-89 2
580028805 1-21 3 580030212 14-17 8 580031790 4-21 6 580032496 9-3 25
580028816 1-9 32 580030385 13-21 9 580031793 4-21 4 9-11 4
1-19 10 580030386 13-21 8 580031799 2-39 5 580032497 7-17
580028817 1-19 10 580030387 13-21 11 580031803 2-39 3 580032551 1-61 7
580028818 1-9 28 580030388 13-21 10 580031804 2-39 6 580032669 1-27 2
1-19 10 580030572 13-15 6 580031805 2-39 2 1-29 2
580028954 13-19 4 580030573 13-15 5 580031807 2-39 8 1-31 4
13-21 4 580030950 1-57 11 580031822 2-45 7 580032796 1-35 16
580029111 1-85 6 580031060 1-69 2 580031823 2-45 8 580032907 4-96 18
10-15 580031061 1-69 29 580031824 2-45 9 4-100 16
10-19 10 580031065 1-61 3 580031825 2-45 580032908 4-96 18

E877 ©2015 Yale Materials Handling Corporation 16-17

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-100 16 13-21 21 580037142 12-9 27 580038158 13-37 25

580032989 14-7 1 580036467 13-17 3 580037146 12-9 33 580038159 13-37 25
580033744 4-14 1 13-19 22 580037151 13-43 37 580038160 13-37 25
4-119 13-21 30 13-48 51 580038161 13-37 25
580033745 4-14 2 580036468 13-17 4 13-52 52 580038290 4-30 2
580033746 4-14 3 13-19 21 580037177 13-7 16 4-30 6
580033747 4-14 3 13-21 29 13-9 31 4-41 1
580033802 14-22 2 580036470 13-17 1 13-11 27 14-22 2
580033803 14-22 2 13-19 20 13-15 2 580038312 2-3 22
580034097 8-15 20 13-21 28 13-17 24 580039081 1-11 31
580034098 8-15 6 580036475 13-21 16 13-19 40 580039158 4-49 1
580034099 8-15 10 580036688 3-3 16 13-21 45 4-49 2
580034125 9-5 1 580036783 1-106 10 13-37 27 4-100 17
580034703 10-19 4 580036832 5-7 1 580037186 13-17 16 4-100 22
10-19 5 580036864 13-27 44 13-19 29 580039163 14-22 1
10-21 4 580036907 4-90 1 13-21 24 580039178 4-103 8
10-21 5 580036965 4-42 11 580037280 1-11 32 580039193 4-49 6
10-23 5 580036992 4-104 15 580037489 10-3 8 4-103 9
10-25 4 4-104 20 580037725 1-85 40 4-115 11
10-25 5 4-116 17 580037726 1-85 18 14-22 2
580034967 4-79 4-116 18 580037735 13-7 13 580039194 4-49 5
13-37 23 580037104 12-9 9 13-9 16 4-61 2
580034968 4-79 12-9 12 580037952 13-7 2 4-77 2
13-37 23 13-41 8 13-9 15 4-115 10
580034969 4-79 13-43 4 580037953 13-7 1 580039239 5-38 1
13-37 23 13-47 5 13-9 14 580039347 10-35 8
580034970 4-79 13-51 5 580037954 13-9 3 10-39 12
13-37 23 580037111 12-9 15 580037955 13-9 1 10-43 7
580034971 4-79 13-41 2 580037956 13-9 2 580039352 10-29 9
13-37 23 580037112 12-9 14 580037957 13-9 4 580039355 9-7 45
580035031 4-100 15 580037117 12-9 20 580037966 13-17 22 10-67 14
4-100 21 580037118 12-9 24 13-19 31 580039356 10-35 7
4-101 28 580037122 12-7 14 13-21 38 10-43 6
4-101 37 580037123 12-5 6 580037967 13-17 21 10-65 15
4-112 19 13-41 1 13-19 30 10-69 15
580035034 4-100 15 580037124 12-7 15 13-21 37 580039360 5-7 11
4-101 28 13-41 4 580037968 13-17 20 6-3 10
4-101 37 580037125 12-7 13 13-19 27 580039387 11-9 10
4-111 12 580037130 12-7 2 13-21 40 11-10 36
4-112 19 580037131 12-7 3 580037969 13-17 19 580039399 13-38 36
580035166 10-23 10 580037132 12-7 4 13-19 26 580039425 11-9 32
10-25 6 580037134 12-9 31 13-21 39 580039456 10-3 12
580035167 10-21 7 13-41 17 580038131 13-19 8 580039482 2-11 7
580035168 10-19 7 13-44 39 580038132 13-19 9 580039483 2-11 14
580035378 3-3 10 13-48 53 580038133 13-19 10 580039484 2-11 8
580035379 3-3 12 13-52 50 580038141 13-37 24 580039513 4-36 3
580035380 3-3 1 580037139 12-7 6 580038142 13-37 24 580039514 4-59 1
580036413 13-7 8 580037140 13-43 36 580038143 13-37 24 4-75 1
13-9 11 13-47 48 580038144 13-37 24 4-99 10
13-17 11 13-52 59 580038145 13-37 24 4-103 10
13-19 16 580037141 12-7 5 580038157 13-37 25 4-111 9

16-18 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-115 12 580040523 13-43 16 580040570 13-52 55 10-53 7

580039515 4-49 5 580040524 13-43 21 580040742 13-41 3 10-55 9
4-59 2 13-47 24 580040743 13-41 5 10-57 6
4-75 2 13-51 24 580040744 13-41 6 13-28 10
4-103 8 580040525 13-43 20 580040745 13-44 40 13-29 10
4-115 10 13-47 25 13-48 54 13-30 10
580039669 14-22 2 13-51 25 13-51 49 580041219 10-51 10
580039670 14-22 580040526 13-43 28 580040747 13-43 24 10-53 10
580039891 1-85 32 13-47 11 13-47 28 10-55 6
580039913 1-49 5 13-51 11 13-51 29 10-57 8
580039947 1-85 10 580040527 13-43 17 580040748 13-41 7 13-28 5
580039948 1-85 5 13-47 21 580040749 13-41 9 13-29 5
580039949 1-85 14 13-51 21 580040750 13-41 10 13-30 5
580039950 1-85 31 580040528 13-44 44 580040751 13-41 11 580041231 13-5 3
580039954 1-85 17 13-47 26 580040752 13-41 12 13-7 23
580040181 12-5 13-51 26 580040756 13-41 16 13-15 9
12-7 580040532 12-9 8 13-43 22 13-17 29
12-9 12-9 11 13-47 27 580041270 4-39 4
13-41 13-43 5 13-51 27 580041271 9-23 20
580040182 12-5 13-47 6 580040821 4-56 21 580041507 2-11 11
12-7 13-51 6 4-72 21 580041508 2-11 12
12-9 580040533 13-43 19 4-100 21 580041637 10-27 1
13-41 13-47 23 4-115 13 10-29 1
580040183 12-5 13-51 23 580040822 4-56 22 10-31
12-7 580040534 13-43 2 4-72 22 580041886 10-31 1
12-9 13-47 3 580040894 7-13 25 580042012 7-19
13-41 13-51 3 7-15 30 8-9
580040184 12-5 580040539 13-44 42 580040995 12-5 8 580042182 9-13 13
12-7 13-47 35 580041108 8-7 580042221 4-26 20
12-9 580040540 13-43 26 580041125 12-5 5 580042222 4-26 20
13-41 13-47 31 580041137 2-9 9 580042394 8-7 9
580040456 4-100 15 13-51 31 580041182 10-3 14 580042511 14-22 2
4-101 28 580040543 12-9 13 580041209 13-28 1 580042696 4-19 6
4-101 37 13-43 35 13-29 1 580042782 14-22 2
4-111 12 13-47 47 13-30 1 580043247 2-9 6
4-112 19 13-52 60 580041210 13-28 6 580043248 2-9 9
580040515 13-43 25 580040549 13-47 37 13-29 6 580043467 4-40 1
13-47 30 13-51 38 13-30 6 580043915 4-40 1
13-51 30 580040550 13-47 36 580041211 13-28 8 580044027 12-5 9
580040516 13-43 23 13-51 39 13-29 8 580044140 9-23 11
13-47 29 580040551 13-47 39 13-30 8 580044503 3-7 1
13-51 28 13-51 40 580041212 13-28 9 580044519 10-9 37
580040517 13-43 6 580040552 13-47 38 13-29 9 10-64 8
13-47 7 13-51 41 13-30 9 10-65 8
13-51 7 580040555 13-47 13 580041214 13-28 2 10-68 7
580040518 13-43 10 13-51 13 13-29 2 10-69 8
13-47 14 580040560 13-47 49 13-30 2 580045312 7-9 32
13-51 14 13-52 53 580041215 13-28 3 580046120 9-19 28
580040519 13-44 38 580040561 13-48 50 580041216 13-29 3 580046448 1-85 33
13-48 52 13-52 54 580041217 13-30 3 580046648 9-23 1
13-52 51 580040568 13-52 58 580041218 10-51 7 580046674 4-22 1

E877 ©2015 Yale Materials Handling Corporation 16-19

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580047084 2-60 2 580048028 5-25 21 5-27 21 580048441 5-32 3

580047534 1-11 14 580048029 5-23 15 5-35 3 580048445 5-25 31
8-21 3 5-25 27 580048374 5-5 4 5-29 17
9-11 1 5-29 2 580048375 5-5 14 580048474 5-38 1
9-17 4 580048035 5-17 1 580048376 5-31 4 580048490 1-15 2
580047720 4-5 23 580048036 5-17 2 580048377 5-25 22 580048491 1-13 11
580047783 1-37 7 580048037 5-17 5 580048378 5-25 28 580048492 1-13 9
580047968 5-8 8 580048038 5-17 6 580048379 5-23 9 580048493 1-13 7
580047971 5-8 21 580048052 5-11 27 5-25 13 580048501 1-37 6
580047975 5-13 11 580048216 10-27 1 5-27 8 580048503 14-9 3
580047979 5-5 1 10-29 1 5-29 15 14-10 3
580047980 5-5 5 10-31 580048380 5-23 3 580048506 1-21 36
580047982 5-5 7 580048218 10-31 14 5-25 3 580048510 1-92 13
580047983 5-5 8 580048317 5-15 5 5-25 6 1-100 13
580047985 5-5 10 580048320 5-35 6 5-27 3 580048513 9-3 26
580047989 5-5 19 580048321 5-9 25 5-29 7 580048514 9-3 16
580047990 5-19 1 580048322 5-3 11 580048381 5-23 4 580048515 9-3 20
5-21 7 580048324 5-8 3 5-25 4 580048516 4-17 11
580047991 5-19 2 580048325 5-3 3 5-25 7 580048517 1-21 8
580047992 5-19 3 580048328 5-3 14 5-27 4 4-17 22
5-23 17 580048331 5-15 3 5-29 8 580048526 3-21 16
580047993 5-19 4 580048334 5-25 24 580048384 5-27 20 580048527 3-21 1
580047995 5-15 1 5-31 10 580048385 5-21 5 580048528 4-17 24
580047996 5-15 4 580048335 5-25 26 580048386 5-21 6 580048529 4-17 9
580047997 5-15 7 5-29 5 580048387 5-23 12 580048645 1-27 1
580048002 5-31 5 580048336 5-27 14 580048389 5-25 32 580048647 1-27 4
580048003 5-31 6 580048337 5-15 6 5-29 19 1-29 4
580048004 5-31 7 580048338 5-5 20 580048390 5-3 6 1-50 7
580048007 5-23 2 580048342 5-8 13 580048392 5-8 4 580048648 1-27 5
5-25 2 580048348 5-31 11 580048395 5-32 580048649 1-27 6
5-25 5 580048349 5-35 7 580048396 5-13 8 580048650 1-27 7
5-29 6 580048350 5-35 8 580048397 5-13 12 580048651 1-27 8
580048009 5-23 6 580048351 5-3 2 580048399 5-5 2 580048652 1-27 9
5-25 10 580048352 5-27 16 580048400 5-5 12 1-29 9
5-27 5 580048353 5-25 19 580048404 5-5 15 580048653 1-27 15
580048010 5-23 7 5-27 11 580048407 5-25 23 1-29 15
5-25 11 5-29 18 5-29 3 580048654 1-27 16
5-27 12 580048355 5-5 13 580048408 5-25 9 580048655 1-27 18
580048011 5-23 8 580048356 5-8 14 5-29 20 1-29 18
5-25 15 580048360 5-31 1 580048409 5-27 13 580048656 1-27 19
580048012 5-23 8 580048361 5-31 2 580048412 5-13 10 1-29 19
5-25 16 580048363 5-21 1 580048413 5-13 14 580048658 1-27 22
580048014 5-21 2 580048364 5-25 30 580048414 5-13 2 1-29 22
580048017 5-27 2 5-29 16 580048415 5-5 9 580048659 1-27 23
580048020 5-27 10 580048366 5-21 4 580048416 5-13 9 580048660 1-27 26
580048021 5-27 17 580048367 5-37 1 580048417 5-5 3 1-29 26
580048022 5-25 12 580048368 5-17 3 580048419 5-27 15 580048672 1-29 1
5-27 7 580048370 5-13 5 580048421 5-3 580048674 1-29 5
5-29 14 580048371 5-13 6 580048422 5-8 23 580048675 1-29 6
580048023 5-25 14 580048372 5-13 7 580048423 5-3 5 580048676 1-29 7
5-29 13 580048373 5-13 4 580048430 5-23 14 580048677 1-29 8

16-20 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580048678 1-29 16 580051263 12-9 28 580051309 12-5 7 13-47 33

580048679 1-29 23 580051264 12-9 28 580051310 12-10 36 13-51 33
580048730 5-31 12 580051265 12-9 28 580051311 12-10 37 580051403 13-43 30
580048909 1-27 24 580051266 12-9 28 580051312 12-10 38 13-47 34
1-29 24 580051267 12-9 29 580051314 12-9 30 13-51 34
580049160 13-60 1 580051268 12-7 1 580051362 13-43 8 580051404 13-51 37
580049162 13-60 3 12-11 13-47 9 580051405 13-51 36
580049413 7-9 38 580051269 12-7 1 13-51 9 580051406 13-52 57
7-17 12-11 580051363 13-47 8 580051407 13-51 45
580049527 4-61 5 580051270 12-7 1 13-51 8 580051408 13-51 44
4-77 6 12-11 580051364 13-47 2 580051409 13-51 43
580049592 3-3 19 580051271 12-9 5 13-51 2 580051410 13-51 42
580049815 4-112 18 580051272 12-9 5 580051365 13-47 20 580051413 13-47 45
4-112 20 580051273 12-9 5 13-51 20 580051414 13-47 44
4-115 3 580051274 12-7 11 580051366 13-47 12 580051415 13-47 43
4-115 4 580051275 12-7 11 13-51 12 580051416 13-47 42
580050211 10-3 9 580051276 12-7 11 580051367 13-52 56 580051691 1-21 33
580050240 11-9 14 580051277 12-9 29 580051375 13-43 12 1-119 5
580050495 1-61 12 580051278 12-9 29 13-47 16 580051692 1-15 1
580050878 10-3 9 580051279 12-9 29 13-51 16 1-19 3
580050964 10-29 24 580051280 12-5 4 580051376 13-43 11 1-21 21
580051235 13-41 15 12-12 13-47 15 1-35 5
580051236 13-41 15 580051281 12-5 4 13-51 15 580051705 7-9 12
580051237 13-41 15 12-12 580051377 13-43 9 580051706 7-5 31
580051238 13-41 15 580051282 12-5 4 13-48 56 7-9 31
580051239 13-41 14 12-12 13-51 47 580051793 8-15 21
580051240 13-41 14 580051283 12-13 580051393 13-43 14 580051912 1-123 6
580051241 13-41 14 580051284 12-11 13-47 18 580051914 14-9 4
580051242 13-41 14 580051285 12-9 1 13-51 18 14-10 2
580051243 13-41 13 580051286 12-9 2 580051394 13-43 15 580051915 14-9 2
580051244 13-41 13 580051287 12-9 3 13-47 19 580051917 1-123 2
580051245 13-41 13 580051288 12-9 4 13-51 19 580051919 1-19 11
580051246 13-41 13 580051289 12-9 6 580051395 13-43 34 4-11 13
580051247 12-5 1 580051290 12-9 7 13-47 46 580051920 4-11 7
580051248 12-5 1 580051291 12-7 12 13-51 35 580052114 1-123 4
580051249 12-5 1 580051292 12-9 10 580051396 13-43 13 580052137 4-61 5
580051250 12-5 1 580051293 12-9 16 13-47 17 4-77 6
580051251 12-5 2 580051294 12-9 17 13-51 17 580052344 6-14 5
580051252 12-5 2 580051296 12-9 19 580051397 13-44 49 580052463 11-13
580051253 12-5 2 580051297 12-9 21 13-48 61 580052464 11-13
580051254 12-5 2 580051298 12-9 22 13-52 61 580052465 11-13
580051255 12-5 3 580051299 12-9 23 580051398 13-43 31 580052466 11-13
580051256 12-5 3 580051300 12-7 8 13-48 57 580052467 11-13
580051257 12-5 3 580051301 12-7 7 13-51 46 580052630 1-57 23
580051258 12-5 3 580051302 12-9 25 580051400 13-43 33 580053025 1-85 7
580051259 12-5 4 580051303 12-9 26 13-47 41 580053026 1-85 22
12-12 580051304 12-7 10 13-52 63 580053060 3-25 7
580051260 12-7 1 580051305 12-7 9 580051401 13-43 32 580053095 3-7 31
12-11 580051306 12-9 32 13-47 40 580053284 11-9 31
580051261 12-9 5 580051307 12-10 34 13-52 64 580053285 11-10 40
580051262 12-7 11 580051308 12-10 35 580051402 13-43 29 580053287 11-9 35

E877 ©2015 Yale Materials Handling Corporation 16-21

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580053304 11-5 10-3 15 580058944 13-38 4-108 18

11-7 580055632 10-3 18 580058945 13-27 33 4-109 33
11-9 580055633 1-9 35 13-38 4-111 5
580053305 11-5 1-11 4 580058983 2-27 7 4-112 26
11-7 2-3 26 580058984 2-27 7 4-115 5
11-9 2-9 2 580058985 2-27 7 580063035 2-20 3
580053306 11-5 580055734 10-3 16 580058986 2-27 7 2-59 22
11-7 580055804 9-7 5 580059257 7-9 1 580063044 2-33 5
11-9 580056003 1-11 23 580059371 5-11 28 580063047 3-15 3
580053307 11-5 580056168 13-44 43 580059400 1-50 2 4-20
11-7 13-48 58 580059406 1-50 4 580063061 2-55
11-9 13-52 62 580059407 1-50 3 580063062 2-33 20
580053308 11-5 580056169 13-44 43 580059408 1-50 2 580063065 4-19 2
11-7 13-48 58 580059409 1-50 6 580063072 4-19 7
11-9 13-52 62 580060020 14-13 3 580063074 4-19 1
580053421 11-9 18 580056465 9-8 47 580060022 8-4 50 580063080 2-24 2
580053422 11-9 18 10-5 31 580060136 1-29 580063083 2-33 18
580053423 11-9 18 10-12 39 580060582 3-25 5 2-35 5
580053424 11-9 18 580056779 5-7 2 580060791 7-21 580063085 2-17 6
580053425 11-9 18 580056832 5-17 8-11 2-17 8
580054186 5-3 10 580057271 1-113 580060899 8-3 34 580063086 2-65 13
580054187 5-3 13 580057377 10-17 3 580060910 7-21 1 580063092 2-33 6
5-8 15 580057378 10-17 4 8-11 1 580063100 2-62 1
580054189 5-3 9 580057379 10-17 5 580061267 10-27 19 580063101 2-62 2
5-8 19 580057395 10-17 9 10-29 19 580063103 2-41 2
580054203 5-8 6 580057396 10-17 11 580061680 2-24 3 2-42 2
580054204 5-8 5 580057398 10-17 10 2-70 1 580063113 2-37 6
580054206 5-3 9 580057399 10-17 8 580061788 2-21 1 580063116 3-15 5
5-8 18 580057579 9-25 4 580061819 2-33 3 580063117 2-37 2
580054217 5-5 6 580057580 9-25 4 580061820 2-33 4 580063136 2-27 5
580054218 5-5 11 580057581 9-25 5 580062013 2-41 1 580063142 2-35 6
580054220 5-5 18 580057584 9-25 3 580062023 2-9 10 2-65 3
580054221 5-5 22 580057626 9-25 6 580062024 1-39 4 580063143 3-8 1
580054222 5-5 17 580057752 11-13 2 1-53 2 580063145 2-33 9
580054223 5-5 24 580057753 11-13 2 1-63 14 580063147 2-24 7
580054224 5-15 9 580057754 11-13 2 14-19 14 580063148 2-31 2
580054225 5-15 12 580057755 11-13 2 580062048 1-123 15 580063160 2-31 10
580054226 5-15 14 580057756 11-13 2 580062118 4-111 12 580063161 2-31 9
580054227 5-15 15 580058615 2-15 6 580062173 10-31 8 580063166 2-50 1
580054381 5-15 11 580058616 2-16 2 580062197 2-23 1 580063176 2-33 14
580054382 5-5 23 580058624 2-65 4 580062388 4-36 2 580063178 2-33 13
580054625 10-29 24 580058682 3-13 5 4-51 10 580063179 2-33 16
580054864 3-4 3 580058690 4-19 14 4-59 8 2-33 22
580054953 5-15 8 580058691 2-27 7 4-67 10 580063182 2-27 4
580054954 5-15 10 580058810 4-22 2 4-75 8 580063232 2-21 3
580055050 9-23 5 580058823 2-17 9 4-88 2 580063268 2-33 7
580055051 9-23 18 580058825 2-15 5 4-88 4 580063353 13-11 5
580055521 13-38 32 580058826 2-16 1 4-96 17 13-21 14
580055524 3-7 13 580058831 1-89 35 4-99 5 13-60
13-37 17 580058943 13-27 32 4-99 13 580063354 13-60 2
580055631 4-81 2 13-38 4-103 3 580063572 4-49 2

16-22 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580063573 4-49 1 4-95 3 580067283 1-92 8 1-115 29

580063833 1-99 4-107 3 1-96 8 580067328 1-105 5
1-101 580064296 4-34 1 1-100 8 580067329 1-105 5
1-109 4-51 8 1-113 20 580067330 1-105 6
580063835 1-99 4-67 8 1-117 18 580067331 1-106 7
1-101 580064297 4-51 3 580067284 1-92 11 1-115 6
1-105 4-67 3 1-96 11 580067335 1-106 9
580063949 10-27 9 580064327 4-40 5 1-100 11 1-115 33
10-27 12 4-96 27 580067285 1-92 11 580067336 1-106 9
10-27 18 4-109 29 1-96 11 1-115 34
10-29 9 580064538 4-5 36 1-100 11 580067337 1-106 8
10-29 12 580064884 4-26 28 580067286 1-92 11 580067338 1-106 8
10-29 18 580064885 4-26 26 1-96 11 580067339 1-106 10
10-29 23 580064891 4-49 6 1-100 11 580067340 1-106 10
580064169 1-82 14 4-103 9 580067289 1-91 1-115 30
4-17 3 4-115 11 1-95 580067341 1-106 11
580064170 1-123 12 580064898 4-96 18 1-99 580067342 1-106 11
580064244 1-5 8 4-100 16 580067291 1-109 2 580067347 1-91 2
1-7 8 580065002 8-15 1 1-110 9 580067350 1-91 2
580064274 4-96 18 580065970 8-7 4 580067292 1-109 2 1-96
4-100 16 580066019 8-7 1-110 9 1-99 2
580064277 4-31 6 580066536 8-7 9 580067293 1-109 2 1-113 22
4-31 7 580066539 8-7 9 1-110 9 580067351 1-99 2
4-31 9 580066562 3-3 9 580067294 1-109 2 580067353 1-100
4-33 2 580066731 7-3 6 1-110 9 580067361 1-92 12
4-33 3 580067056 8-3 40 580067295 1-109 2 580067366 1-115 21
580064278 4-31 6 8-7 1-110 9 580067369 1-92
4-31 7 580067276 1-100 12 580067296 1-102 3 580067566 9-23 22
4-31 9 580067277 1-91 4 1-105 4 580067567 9-15 2
4-33 2 1-95 4 580067297 1-102 3 9-23 23
4-33 3 1-99 4 1-105 4 580067568 9-23 21
580064279 4-61 5 580067278 1-91 4 580067298 1-105 4 580067569 9-15 7
4-77 6 1-91 7 580067299 1-105 4 9-23 7
580064280 4-25 3 1-92 9 580067300 1-105 4 580067570 9-23 2
580064281 4-25 8 1-92 10 580067301 1-105 4 580067571 9-23 4
580064282 4-25 10 1-95 4 1-106 8 580067573 9-23 9
580064283 4-25 2 1-95 7 1-106 10 580067928 14-3 1
580064284 4-25 7 1-96 9 580067324 1-105 5 580068048 1-89 6
580064286 4-26 23 1-96 10 580067325 1-105 5 580068582 1-99 2
580064287 4-25 5 1-99 4 1-113 12 580068602 4-90 2
580064290 4-26 25 1-99 7 1-115 16 4-90 3
580064292 4-55 3 1-100 9 580067326 1-105 5 4-90 4
4-71 3 1-100 10 1-106 7 4-90 5
580064293 4-55 5 580067281 1-92 8 1-106 11 580069978 1-85 26
4-71 5 1-96 8 1-109 5 580069979 1-85 23
580064294 4-55 10 1-100 8 1-110 8 580069980 1-85 24
4-71 10 580067282 1-92 8 1-110 11 580069997 4-40 4
580064295 4-55 12 1-96 8 1-115 11 4-42 5
4-71 12 1-100 8 580067327 1-105 5 4-49 3
4-87 1 1-113 1-106 7 4-49 8
4-87 3 1-117 1-106 11 4-56 23

E877 ©2015 Yale Materials Handling Corporation 16-23

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-59 6 4-75 7 580072995 2-3 11 580074362 2-55 6

4-65 3 4-101 36 580073006 9-25 580074363 2-59 23
4-72 23 4-112 24 580073007 9-25 23 580074364 2-45 3
4-75 6 580071120 1-35 2 580073013 9-25 26 580074367 2-29 10
4-101 35 580071226 2-21 5 580073014 9-25 36 580074368 2-56 4
4-104 19 580071227 2-19 4 580073110 2-3 28 580074370 2-56 3
4-112 25 2-21 2 580073214 4-119 2 580074371 2-27 2
4-116 19 580071229 2-21 4 4-121 8 580074372 2-29 7
580069998 4-40 4 580071472 2-3 23 580073240 2-3 24 580074374 2-27 6
4-42 5 580071962 4-30 2 580073359 1-9 18 580074375 2-29 1
4-59 6 4-95 5 580073360 1-9 19 580074378 2-23 2
4-75 6 4-107 5 580073434 1-9 39 580074381 3-15 15
4-104 19 580072276 1-82 2 580073449 1-9 38 580074383 2-46 5
4-116 19 580072277 1-82 1 580073619 4-107 10 580074384 2-66 7
580069999 4-40 3 580072281 2-11 1 580073658 1-11 21 580074385 2-49 4
4-42 6 580072282 2-11 1 580073659 1-11 20 580074388 2-18 2
4-104 18 580072283 2-11 1 580073662 1-11 16 580074390 2-66 5
4-116 20 580072284 2-11 1 580073801 2-68 1 580074391 2-24 1
580070072 1-85 580072285 2-11 3 580073803 2-68 3 580074392 2-55 1
580070201 4-61 6 580072286 2-11 2 580073847 2-37 3 580074393 2-29 8
4-61 7 580072287 2-11 1 580073848 2-37 4 580074395 2-59 15
4-77 7 580072288 2-11 1 580073849 2-37 9 2-59 17
4-77 8 580072289 2-11 1 580073966 1-82 2 580074397 2-27 10
4-96 23 580072381 3-7 23 580073967 1-82 1 2-27 13
4-99 14 580072386 3-7 14 580074007 1-9 22 580074412 2-35 10
4-103 6 580072391 3-7 3 580074098 2-27 6 580074586 1-89 12
4-103 7 580072396 14-23 8 580074099 2-27 6 580074588 1-89 11
4-108 27 580072423 4-119 2 580074100 2-27 6 580074795 2-33 10
4-115 8 4-121 8 580074101 2-27 6 580074802 2-33 1
4-115 9 580072582 4-103 10 580074223 4-17 24 580074803 2-33 15
580070381 5-27 19 4-115 12 580074324 2-46 4 580074804 2-33 21
580070394 13-25 15 580072583 4-56 21 580074326 2-35 7 580074901 13-59 2
580070499 5-13 3 4-72 21 580074327 2-18 4 580075068 8-15 2
5-27 18 4-103 11 580074331 2-38 2 580075136 1-32 6
5-35 2 4-115 13 580074332 2-38 1 580075139 1-32 2
580070567 13-25 12 580072591 7-15 33 2-71 1 580075230 2-33 11
13-44 45 580072592 7-15 23 580074333 2-35 1 580075231 2-33 2
13-52 65 580072594 7-15 26 580074334 2-35 13 580075232 2-62 3
580070646 10-31 1 580072599 7-15 27 580074335 2-35 11 2-65 9
580070737 8-3 27 580072717 1-9 14 580074337 2-35 4 580075233 2-29 2
580070742 3-7 31 580072718 1-9 13 580074338 2-59 21 580075234 2-29 4
580070798 2-11 1 580072723 1-9 12 580074339 2-59 20 580075236 2-29 3
580070907 2-11 1 580072724 1-9 17 580074341 2-51 1 580075237 2-19 1
580070937 3-18 4 580072759 4-5 4 580074347 2-59 15 580075238 2-19 3
580071072 3-15 6 580072791 4-5 3 2-59 16 580075239 2-19 2
580071108 2-9 7 580072816 1-9 40 580074352 2-61 3 580075240 2-66 6
580071114 4-49 9 580072817 1-9 27 580074354 2-29 6 580075246 2-35 13
4-56 24 580072833 1-9 25 580074357 2-39 9 2-35 14
4-59 7 580072966 7-3 580074358 2-55 3 580075247 2-61 3
4-65 4 7-5 580074360 2-45 1 580075248 2-59 1
4-72 24 7-13 580074361 2-55 7 580075249 2-59 3

16-24 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-59 10 580076530 5-29 11 580077767 2-12 1 580081890 1-15 8

580075250 2-59 8 580076564 5-23 11 580077784 4-5 27 1-40 1
580075251 2-59 15 5-25 29 4-5 28 580081891 1-35 14
580075252 2-69 1 5-29 10 580077785 4-5 27 580081892 1-35 15
580075253 2-69 2 580076568 2-9 14 580077786 4-5 28 580081893 1-35 6
580075254 2-70 2 580076794 9-25 26 580077818 1-9 2 580081894 1-35 8
580075390 10-66 5 580076795 9-25 26 580077819 1-9 6 580081895 1-35 9
10-67 4 580076838 4-61 6 580077847 2-3 17 580081896 1-35 10
13-37 19 4-61 7 580078702 4-5 5 580081897 1-35 2
580075419 8-15 4 4-77 7 580079010 14-4 1 580081898 1-35 2
580075427 7-5 17 4-77 8 580079012 13-19 5 580082060 4-61 5
7-9 17 4-90 2 13-21 5 4-77 6
580075428 7-6 4-90 3 580079278 4-5 6 580082124 1-69 36
7-9 16 4-90 4 580080020 2-62 3 580082135 2-3 18
580075429 7-5 21 4-90 5 580080529 1-39 3 580082173 4-103 14
580075430 7-5 19 4-96 23 580080531 4-11 9 4-116 16
7-9 19 4-99 14 580080534 1-21 6 580082174 4-103 14
580075433 7-6 4-103 6 580080537 1-15 4 4-116 16
7-9 4-103 7 4-11 13 580082287 4-11 5
580075434 7-5 4 4-108 27 580080555 5-3 580082360 2-45 10
7-9 4 4-115 8 580080558 5-11 24 580082365 2-35 13
580075435 7-5 8 4-115 9 580080559 5-11 26 580082366 2-35 14
7-9 8 580077051 8-19 15 580080609 5-23 5 580082397 3-10 2
580075437 7-3 3 10-5 42 5-25 8 580082398 2-62 3
580075457 7-5 5 10-12 45 580080674 5-11 5 2-65 8
7-9 5 10-66 6 580080675 5-11 23 580082422 1-39 2
580075501 1-82 1 10-67 5 580080680 5-11 8 580082558 5-7 20
1-82 2 13-37 18 580080713 5-11 11 580082601 9-23 17
580075513 7-5 1 580077052 8-19 14 580081111 1-9 20 580082604 1-9 33
7-9 1 10-5 40 4-81 1 580082605 1-9 16
580075514 7-9 10-12 46 580081114 1-69 34 580082606 1-9 1
580075517 7-13 20 580077115 9-15 6 580081581 1-9 34 580082609 2-39
7-15 22 580077162 13-35 2 1-11 2 580082611 2-65 11
580075518 7-13 20 580077234 9-23 6 2-3 25 580082612 2-22 3
7-15 22 580077238 1-11 17 2-9 3 580082614 2-36 1
580075528 8-3 30 580077251 1-11 24 580081753 4-45 3 580082623 2-38 5
580075529 8-3 31 580077254 4-81 3 4-45 4 580082629 2-33 3
580075556 3-3 18 580077255 4-81 3 4-45 5 580082630 2-33 1
3-4 580077376 13-25 1 4-45 7 580082632 2-22 7
580075558 3-4 4 580077396 4-81 3 4-45 8 580082634 3-15 13
580075559 3-4 2 580077397 4-81 3 4-45 10 580082636 2-49 2
580075614 7-13 21 580077536 4-84 2 4-45 11 580082637 2-65 1
580075616 4-81 11 4-85 2 4-46 12 580082649 2-71 2
580075617 4-81 10 580077538 8-15 9 580081773 1-23 6 580082650 2-71 4
580075804 4-82 1 580077539 8-15 18 1-25 8 580082651 2-67 1
4-86 1 580077622 4-85 7 580081885 9-3 8 580082652 2-46 2
4-119 2 580077641 1-5 10 580081886 9-3 14 580082653 3-15 1
4-120 8 1-7 10 580081887 9-3 23 580082654 2-24 8
580076361 8-3 34 580077746 1-9 8 580081888 9-3 18 580082656 2-24 9
580076447 1-25 2 580077750 1-9 31 580081889 1-15 7 580082657 2-24 4
580076448 1-25 7 580077766 2-12 1 1-40 2 580082658 3-15 2

E877 ©2015 Yale Materials Handling Corporation 16-25

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580082661 3-13 4 580082905 2-17 10 13-30 4 580084991 13-5 4

580082662 4-19 10 580082906 2-17 11 580083537 3-3 2 13-7 21
580082669 3-10 4 580082907 2-17 13 580083538 3-3 4 13-15 8
580082670 3-17 1 580082908 2-17 14 580083539 3-3 3 13-17 28
580082671 3-17 2 580082910 2-17 4 580083542 3-3 1 580085292 1-57 2
580082672 2-52 3 580082911 2-17 3 580083543 3-3 1 580085546 14-9 5
580082674 3-15 12 580082912 2-15 1 580083544 3-3 1 580085575 13-44 46
580082675 3-10 5 580082913 2-15 2 580083545 3-3 1 13-48 59
580082677 2-37 8 580082914 2-15 7 580083546 3-3 1 13-52 67
580082679 3-18 5 580082915 2-15 8 580083552 1-9 15 580085984 1-5 9
580082680 2-52 2 580082916 2-15 9 580083686 1-9 7 1-7 9
580082681 2-35 3 580082917 2-15 10 580083704 5-38 1 580085985 1-5 2
580082685 4-19 12 580082918 2-15 11 580083705 5-38 1 14-3 2
580082687 3-17 580082920 3-9 1 580083715 1-57 7 580086033 1-5 3
580082691 3-17 5 580082921 3-9 2 580083718 1-57 22 14-3 5
580082692 3-17 6 580082931 2-46 1 580083722 4-84 2 580086110 5-7 30
580082693 3-17 7 580082939 2-65 6 4-85 2 580086333 5-35 5
580082694 3-17 8 580082968 2-18 1 580083723 4-84 2 580086338 9-7 34
580082696 2-71 3 580082981 2-29 5 4-85 2 10-6 52
580082699 2-24 6 2-29 9 580083724 4-84 2 10-9 29
580082700 4-19 4 580082982 2-28 1 4-85 2 10-11 32
580082702 4-19 13 2-33 17 580083725 14-4 1 580086354 1-69 26
580082705 2-65 5 580082985 3-10 3 580083746 10-3 4 580086355 1-69 33
580082706 3-11 1 580082986 2-49 1 580083747 4-5 22 580086362 8-19 17
3-13 17 580083002 2-27 9 580083748 4-5 19 580086367 10-5 41
3-15 14 580083003 2-27 11 580083753 11-9 2 10-12 47
580082709 2-24 10 580083004 2-27 1 580083831 1-29 3 580086370 10-45
580082710 3-11 2 580083017 2-35 12 1-32 10-47
580082711 3-13 11 580083024 4-86 4 580083832 1-27 3 10-48
580082714 2-55 8 580083034 2-62 3 1-32 580086769 4-19 15
580082718 3-8 4 580083035 2-62 3 580083910 4-82 1 4-19 16
580082722 2-56 580083036 2-22 5 4-86 1 580087318 3-8 3
3-13 7 580083049 2-66 1 4-119 2 580087319 3-8 5
580082730 3-13 12 580083055 2-33 8 4-120 8 580087380 5-3 4
580082732 2-60 1 580083056 2-31 8 580084058 1-32 1 580087394 1-49 1
580082734 3-13 10 580083059 2-49 3 580084059 1-32 10 580087395 1-49 8
580082738 4-21 2 580083096 2-18 3 580084060 1-32 11 580087475 10-3 13
580082741 2-35 2 580083168 1-69 35 580084061 1-32 7 580087670 13-37 4
580082744 3-13 13 580083322 2-9 1 580084062 1-32 8 580087671 13-37 14
580082748 4-19 11 580083358 10-5 28 580084064 1-32 5 580087713 13-37 5
580082750 3-10 7 10-9 22 580084065 1-32 1 580087714 13-38
580082754 4-19 3 10-11 8 580084066 1-32 3 580087944 4-82 3
580082755 2-55 5 580083381 3-18 2 580084067 1-32 11 580088316 3-3 7
580082763 1-5 12 580083382 3-18 3 580084068 1-32 10 580088564 1-87 20
1-7 2 580083384 2-35 580084418 1-75 580089176 4-103 12
580082765 1-11 22 580083480 10-27 8 580084527 1-27 4-104 22
580082837 3-7 18 10-29 8 580084528 1-29 4-115 14
580082838 3-7 8 580083507 1-119 4 580084531 4-79 1 4-116 24
580082901 2-17 1 580083508 1-119 2 580084593 1-75 580089177 4-101 29
580082903 2-17 5 580083519 13-28 4 580084768 3-3 8 4-101 30
580082904 2-17 7 13-29 4 580084770 3-3 8 4-101 33

16-26 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-101 34 13-13 7 2-29 580092472 10-33 16

4-104 21 13-25 23 2-31 10-37 11
4-104 28 13-27 2 2-33 10-41 9
4-104 29 580090751 11-9 7 2-35 580092780 1-11 9
4-105 33 580090771 5-7 7 2-36 580092782 3-7 15
4-105 34 6-3 8 2-37 580092990 10-64 10
4-112 14 580090812 5-13 1 2-38 10-65 16
4-112 17 580090813 5-8 16 2-39 10-68 9
4-112 22 580090822 5-25 1 2-41 10-69 16
4-112 23 580090883 10-33 1 2-45 580092991 10-64 1
4-116 23 10-35 1 2-46 10-65 1
4-117 33 10-46 2-49 10-68 1
4-117 34 10-48 2-50 10-69 1
4-117 35 10-51 2-51 580093122 13-37 12
4-117 36 10-53 2-52 580093147 10-64 12
580089192 4-17 2 10-55 2-55 10-65 18
580089489 1-57 20 10-57 2-56 10-68 11
580089545 1-110 12 10-61 2-59 10-69 18
580089568 13-59 4 580090884 10-41 1 2-60 580093148 10-5 23
580089785 9-23 24 10-43 1 2-61 10-9 14
9-25 10-45 2-62 10-11 34
580089897 9-15 35 10-51 2-65 580093150 10-9 11
580089937 9-15 15 10-53 2-66 580093151 10-64 11
580089940 9-15 39 10-55 2-67 580093153 10-64 9
580089941 9-15 38 10-57 2-68 10-65 9
580089943 9-15 26 10-59 2-69 10-68 8
580090010 9-15 1 580091129 4-19 16 2-70 10-69 9
580090027 9-15 31 580091341 1-91 2 2-71 580093155 10-66 1
580090181 9-15 14 580091439 1-91 2-72 10-67 8
580090182 9-15 17 1-95 3-8 580093156 8-19 5
580090416 2-72 1 1-101 3-9 580093159 8-19 4
580090434 2-28 2 1-109 3-10 580093160 8-19 6
2-61 1 580091440 1-91 3-11 580093163 8-19 3
2-72 2 1-95 3-13 580093164 8-19 7
580090496 1-57 12 1-101 3-15 580093168 9-15 16
1-58 1-105 3-17 580093345 9-7 37
580090516 9-3 25 580091620 4-99 2 3-18 580093346 9-7 36
9-17 6 4-111 2 4-19 580093347 9-7 38
580090517 9-17 8 580091800 1-29 4-20 580093348 9-7 35
580090518 9-17 7 580091831 2-15 4-21 580093436 2-27 3
580090519 9-17 9 2-16 4-22 580093513 1-73 9
580090520 9-15 21 2-17 580091918 1-3 1 580093732 1-57 17
580090536 1-57 1 2-18 580092299 9-7 46 580093831 10-37 1
580090610 13-37 11 2-19 580092405 9-7 6 10-39 1
580090611 13-37 9 2-20 580092409 9-7 7 10-45
580090646 14-5 1 2-21 580092410 9-7 9 10-51
580090647 14-5 2 2-22 580092411 9-7 8 10-53
580090648 14-5 3 2-23 580092412 9-7 10 10-63
580090649 14-5 4 2-24 580092416 10-33 11 580093874 2-59 2
580090661 1-37 4 2-27 10-37 2 2-59 9
580090734 11-7 3 2-28 10-41 2 580093897 10-27 10

E877 ©2015 Yale Materials Handling Corporation 16-27

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580093898 10-27 11 10-23 1 580095222 4-5 2 13-21 18

10-29 11 10-25 1 4-80 13-28
580093902 9-15 34 580094532 10-23 2 580095277 3-10 1 13-43 18
580093903 9-15 27 580094632 4-5 17 580095384 1-123 16 13-51 22
580093904 9-15 25 580094692 1-69 10 580095507 10-15 5 580096931 13-7 5
580093905 9-15 37 1-73 10-17 13-17 8
580093906 9-15 23 580094729 10-3 10 580095592 9-7 26 13-19 12
580093907 9-15 22 580094752 1-73 10 580096081 10-65 14 13-29
580093908 9-15 4 580094808 2-31 4 10-69 14 13-43 18
580093918 9-15 36 580094809 2-31 4 580096119 5-3 1 13-47 22
580093919 9-15 24 580094810 2-31 5 580096120 5-8 1 580096932 13-7 5
580093921 9-15 13 580094823 3-10 6 580096121 5-8 2 13-17 8
580093922 9-15 18 580094824 3-13 8 580096122 5-8 11 13-30
580093923 9-15 8 580094825 3-13 9 580096123 5-8 11 13-43 18
580093946 4-59 1 580094826 3-13 14 580096124 5-8 20 580097216 2-31
4-75 1 580094827 3-13 15 580096127 5-23 1 580097217 2-31 2
580093971 10-3 11 580094830 2-50 2 580096128 5-23 16 580097218 2-31 3
580094057 13-5 580094831 2-55 4 580096129 5-23 13 580097219 2-31 1
580094058 13-5 580094833 2-55 2 580096130 5-23 10 580097220 4-41
580094059 13-7 580094837 4-22 1 5-25 17 580097221 4-36
580094060 13-7 580094838 2-65 7 580096131 5-25 18 580097222 4-30
580094061 13-7 580094840 2-38 4 5-29 9 580097223 1-13 3
580094062 13-9 580094841 2-38 3 580096137 4-25 4-33
580094063 13-11 580094842 2-22 2 10-15 580097224 4-29
580094064 13-15 580094844 4-20 1 10-19 4-84 4
580094065 13-17 580094849 8-15 5 10-21 4-85 4
580094066 13-17 580094850 8-15 22 10-23 4-120 9
580094067 13-17 580094857 1-37 10-25 4-121 9
580094068 13-19 580094858 1-37 580096149 5-27 1 580097228 1-37 9
580094069 13-21 580094859 1-35 580096150 5-27 9 4-37
580094070 13-57 1 580094864 1-51 580096151 5-35 1 580097229 1-37 8
580094071 13-57 1 1-119 1 580096152 5-35 4 4-34
580094072 13-57 1 580094868 1-53 580096265 10-65 17 580097252 9-15 26
580094073 13-57 1 1-119 6 10-68 10 580097253 9-3 25
580094074 13-57 1 580094874 3-8 6 10-69 17 9-17 6
580094075 13-57 1 580094891 4-5 1 580096435 9-7 18 580097254 9-25 42
580094076 13-43 4-95 9-7 21 580097478 13-27 20
580094077 13-43 4-99 580096469 1-37 20 13-59 1
580094078 13-43 4-103 580096470 1-35 7 582000093 1-40 4
580094079 13-43 580094892 8-21 1 580096607 9-7 13 1-46
580094080 13-47 580095001 1-51 3 580096612 9-17 3 582000094 1-40 3
580094081 13-51 4-11 11 580096641 2-65 10 1-43
580094082 13-27 4-13 580096673 2-20 4 582000192 13-59 7
580094155 13-27 1 580095002 1-51 1 580096749 4-17 20 582000196 1-15 6
580094414 10-15 1-55 580096829 2-31 1-21 1
10-19 6 580095026 2-9 12 580096830 2-31 2 582000208 9-15 41
10-21 6 580095106 1-73 5 580096831 2-31 3 582000211 1-46 1
10-23 9 580095107 1-73 4 580096832 2-31 1 4-11 11
10-25 9 580095122 4-5 16 580096930 13-7 5 4-12
580094530 10-19 1 580095155 4-5 9 13-9 8 582000212 1-45
10-21 1 580095182 4-7 1 13-17 8 1-46 3

16-28 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582000214 1-43 4 582000300 10-51 5 582001266 1-55 3 582001385 1-119 7

582000215 1-43 2 10-53 3 1-67 2 582001386 1-119 3
1-53 10 10-55 3 582001267 1-55 25 1-121
582000216 1-13 6 10-57 2 1-67 28 582001387 1-61
1-43 1 582000304 10-51 6 582001268 1-55 22 1-121 1
1-53 7 10-53 6 1-67 25 582001388 1-121 2
582000217 1-43 6 10-55 8 582001269 1-45 16 582001389 1-121 3
1-53 8 10-57 4 1-55 18 582001390 1-61 13
582000221 9-11 582000305 10-53 9 1-67 24 582001391 1-61 1
9-17 1 10-57 7 582001270 1-45 15 582001392 1-61 14
582000257 4-17 14 582000306 10-55 1-55 6 582001393 1-61 10
582000259 9-3 12 10-59 3 1-67 3 582001394 1-61 4
582000264 10-45 1 10-61 3 582001271 1-55 4 582001395 1-61 9
10-46 1 582000307 10-51 1 1-67 29 582001396 1-61 5
582000265 10-45 1 10-55 1 582001272 1-45 18 582001399 1-61 11
10-46 1 582000308 10-55 2 1-55 5 582001403 1-45 10
582000268 10-45 5 582000309 10-51 9 1-67 31 582001404 1-45 17
10-46 5 10-55 5 582001273 1-55 21 582001406 1-45 1
582000269 10-45 3 582000310 10-51 1-67 26 582001407 1-45 5
10-46 3 10-59 4 582001274 1-55 20 582001408 1-45 4
582000270 10-45 10-61 4 1-67 22 582001409 1-45 11
10-47 10-63 4 582001276 1-55 1 582001410 1-45 13
582000271 10-45 6 582000311 10-51 4 1-67 15 582001411 1-45 2
10-46 6 582000312 10-57 582001278 1-55 17 582001412 1-45 14
582000274 10-45 6 10-59 5 582001279 1-55 10 582001437 4-17 12
10-46 6 10-61 5 1-67 9 582001491 9-7 1
582000275 10-45 8 10-63 5 582001281 1-61 2 582001492 10-65 13
10-47 12 582000316 10-59 1 582001313 10-3 5 10-69 13
582000276 10-45 8 10-61 1 582001318 4-35 582001656 4-17 23
10-47 12 10-63 1 4-83 582001657 4-17 23
582000280 10-45 2 582000319 1-58 2 582001320 4-14 582001690 10-67 1
10-46 2 582000337 9-7 13 582001321 4-14 582001746 10-27 17
10-46 8 582000691 9-7 44 582001335 5-3 10-29 17
10-48 4 10-6 44 5-5 582001747 10-27 16
582000281 10-45 10 10-12 50 5-8 10-29 16
10-46 10 582000712 9-15 12 5-11 582001781 9-15 43
10-48 5 582000905 10-33 2 5-13 582001790 13-27 25
582000282 10-45 9 582000906 9-7 27 5-15 582001791 13-27 22
10-46 9 582001099 1-55 9 5-17 582001792 13-27 24
582000283 10-45 9 582001149 9-7 44 5-19 582001793 13-27 23
10-46 9 10-6 44 5-21 582001794 13-27 27
582000286 10-48 10-12 50 5-23 582001914 2-33 12
10-61 7 582001260 4-13 2 5-25 582001915 2-33 12
582000287 10-48 2 582001261 4-13 3 5-27 582001923 14-13 1
582000288 10-48 2 582001262 4-13 4 5-29 582001924 14-13 5
10-48 8 582001263 1-55 2 5-31 582001961 10-64 14
582000289 10-48 4 1-67 1 5-32 10-65 20
582000293 10-48 8 582001264 1-55 8 5-35 582002196 2-68 2
582000294 10-48 6 1-67 5 5-37 582002207 2-31
582000295 10-48 7 582001265 1-55 14 582001358 1-61 6 582002210 9-15 19
582000299 10-53 4 1-67 13 582001361 1-61 6 582002211 9-15 32

E877 ©2015 Yale Materials Handling Corporation 16-29

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582002409 2-31 582002910 9-7 30 6-8 10-63 3

582002412 2-31 582002911 9-15 42 6-11 582004143 2-18
582002441 1-89 27 582002969 13-37 12 6-12 2-19
582002571 2-31 3 582003069 3-18 1 6-13 2-20
582002572 2-31 1 582003073 2-62 6-14 2-21
582002574 2-31 1 582003112 4-17 1 6-15 2-22
582002628 8-21 8 582003137 2-71 5 6-17 2-23
582002633 2-31 3 582003151 3-13 16 6-19 2-24
582002634 2-31 2 582003175 2-27 12 6-21 2-27
582002681 1-113 582003177 2-27 14 6-23 2-28
582002746 4-17 15 582003178 2-39 7 6-25 2-29
4-45 582003180 4-19 9 6-26 2-31
4-49 582003181 4-19 20 6-28 2-33
4-51 582003406 4-17 5 6-29 2-35
4-55 582003410 4-5 35 6-31 2-36
4-59 582003439 1-123 13 6-32 2-37
4-61 582003440 1-123 17 6-33 2-38
14-9 1 582003442 1-22 4 582003984 10-53 2-39
582002811 10-66 3 582003443 9-5 10-59 2 2-42
10-67 3 582003445 1-64 10-61 2 2-45
582002871 1-113 2 582003449 1-64 1 10-63 2 2-46
582002872 1-113 7 1-67 582003985 10-53 1 2-49
582002873 1-113 5 582003450 1-64 3 10-57 3 2-50
582002874 1-113 21 582003531 4-17 6 582003986 10-53 2 2-51
1-117 5 582003532 4-17 7 582003988 10-51 8 2-52
582002875 1-113 582003541 1-32 4 10-53 8 2-55
582002876 1-113 582003553 2-16 3 10-55 10 2-56
1-117 10 582003598 4-87 10-57 5 2-59
582002877 1-113 10 4-119 1 13-29 9 2-60
582002878 1-113 11 582003599 4-91 13-30 9 2-61
582002879 1-113 8 4-119 582003989 10-51 11 2-62
582002880 1-113 3 582003600 4-81 10-53 11 2-65
582002881 1-113 8 4-90 10-55 7 2-66
1-117 8 582003601 4-82 2 10-57 9 2-67
582002882 1-113 9 4-88 582003993 10-48 1 2-68
1-117 9 582003602 4-86 3 10-51 2-69
582002883 1-113 14 4-89 10-53 2-70
1-115 582003687 9-8 48 10-55 2-71
582002906 4-92 582003688 9-8 50 582003994 10-48 3 2-72
13-7 19 10-6 49 582003997 10-46 3-8
13-9 25 582003689 9-8 51 10-61 6 3-9
13-17 18 10-6 48 582003998 10-45 2 3-10
13-19 28 10-12 54 10-46 2 3-11
13-21 33 582003690 9-7 39 582003999 10-46 8 3-13
13-44 41 582003697 4-5 25 582004000 10-51 3-15
13-48 55 582003714 2-65 12 10-53 3-17
13-51 48 582003715 2-37 9 10-55 3-18
582002907 13-27 31 582003845 6-4 10-57 4-19
582002908 1-69 31 6-5 582004019 10-63 6 4-20
4-40 6-6 582004020 10-45 4-21
582002909 9-15 33 6-7 10-59 6 4-22

16-30 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582004167 10-51 2 582004782 5-11 18 582005616 4-112 21 582006663 4-59 4

582004298 1-19 13 582004783 5-11 17 582005617 4-112 21 4-75 4
582004299 9-3 582004784 5-11 16 582005618 4-65 1 4-75 5
582004300 1-21 37 582004785 5-11 15 582005619 4-65 1 582006731 1-89 25
1-35 19 582004786 5-11 4 582005620 4-65 1 582007318 10-17 1
582004305 2-59 18 582004787 5-11 6 582005621 4-77 4 582007319 10-17 2
582004359 4-95 11 582004788 5-11 7 582005622 4-65 1 582007320 10-17 6
4-95 12 582004817 6-7 5 582005625 4-75 9 582007365 3-18
4-96 19 10-9 3 582005626 4-75 9 582007480 10-17 7
4-96 20 10-11 3 582005628 4-41 582007782 10-9 31
4-107 13 582004926 10-5 1 582005629 4-5 1 582007787 10-45 5
4-108 15 582004959 2-3 1 4-107 10-46 5
4-108 25 2-5 4-111 582007789 10-45 9
4-108 26 582004961 4-17 26 4-115 10-46 9
582004564 10-57 582004968 2-3 13 582005630 4-17 15 10-48 7
582004566 10-55 582004969 2-3 12 4-45 582007790 10-45 9
582004567 10-51 582004970 2-3 15 4-65 10-46 9
582004568 10-45 582005002 1-21 39 4-67 582007795 4-7 6
10-47 1-35 18 4-71 4-8 3
582004569 10-45 582005024 3-3 15 4-75 582007861 6-3 17
10-47 582005025 3-3 11 4-77 582007880 10-11 2
582004660 10-5 1 582005101 9-8 48 14-9 1 582007898 10-11 22
582004661 10-5 2 10-5 2 582005632 10-9 9 582007899 10-11 31
10-12 58 10-12 58 582005680 2-42 1 582007918 10-11 36
582004666 10-5 14 582005102 9-8 48 582005749 6-3 6 582007919 10-12 40
10-11 26 10-5 2 582005813 5-11 19 582007923 10-12 55
582004667 10-5 10 10-12 58 582005814 5-11 30 582008033 10-11 18
582004670 10-5 21 582005103 9-8 48 582005822 5-7 15 582008034 10-11 19
582004671 10-5 20 10-5 2 582005864 5-29 12 582008035 10-11 37
582004672 10-5 33 10-12 58 582005865 5-29 12 582008255 1-69 38
582004673 10-6 51 582005125 10-5 12 582005867 5-11 1 582008256 1-69 37
582004674 10-5 32 10-11 25 582005868 5-11 3 582008289 10-9 26
582004675 10-5 35 582005179 2-41 582005869 5-11 9 582008316 10-9 10
10-12 43 2-42 4 582005870 5-11 14 582008317 10-9 8
582004735 14-9 6 582005443 3-25 9 582005871 5-11 21 582008444 4-21 5
582004778 5-3 582005444 4-17 8 582005872 5-11 29 582008445 1-67 4
5-5 582005445 6-3 5 582005909 4-17 13 582008446 1-67 16
5-9 582005469 9-7 44 582006344 13-28 7 582008447 1-67 8
5-11 10-6 44 13-29 7 582008448 1-67 6
5-13 10-12 50 13-30 7 582008449 1-67 20
5-15 582005470 9-7 44 582006359 14-14 4 582008450 1-67 19
5-17 10-6 44 582006360 14-14 3 582008451 1-67 18
5-21 10-12 50 582006361 14-14 1 582008452 1-67 30
5-23 582005526 10-9 27 582006430 14-14 2 582008453 1-67 17
5-25 582005578 6-3 16 582006445 1-82 12 582008458 10-67 13
5-27 582005579 5-7 29 582006446 1-82 3 582008467 1-64 3
5-29 6-3 15 582006497 1-37 16 582008539 10-33 10
5-35 582005580 5-7 24 582006572 4-7 2 10-37 7
582004779 5-11 13 6-3 14 582006582 4-7 11 10-41 5
582004780 5-11 12 582005614 4-112 21 582006583 4-7 12 582008547 1-117 2
582004781 5-11 10 582005615 4-112 21 582006662 4-59 5 582008548 1-117 2

E877 ©2015 Yale Materials Handling Corporation 16-31

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582008550 1-117 14 582009655 2-45 6 6-23 23 582010687 6-5 2

582008554 1-117 10 582009797 2-45 12 6-25 25 582010688 6-5 5
582008584 5-7 9 582010599 6-8 5 582010668 6-17 17 582010689 6-5 4
582008585 5-7 12 582010600 6-8 6 6-23 23 582010690 6-5 1
582008591 14-10 1 582010601 6-8 8 6-25 25 6-21 24
582008620 1-63 3 582010603 6-8 7 582010669 6-17 17 582010691 6-5 3
14-19 3 582010604 6-8 4 6-23 23 6-21 25
582008621 1-63 2 582010605 6-8 1 6-25 25 582010692 6-5 6
14-19 2 6-28 1 582010670 6-17 17 582010693 6-11 13
582008622 1-63 5 582010606 6-8 2 6-23 23 582010694 6-11 11
14-19 5 6-11 2 6-25 25 582010695 6-11 15
582008623 1-63 7 582010607 6-8 3 582010671 6-17 17 582010696 6-11 14
14-19 7 582010608 6-4 1 6-23 23 582010697 6-11 6
582008624 1-63 10 582010635 10-68 13 6-25 25 582010698 6-11 5
14-19 10 10-69 20 582010672 6-17 17 582010699 6-11 12
582008625 1-63 11 582010650 6-17 4 6-23 23 582010700 6-11 1
14-19 11 6-19 4 6-25 25 582010701 6-11 4
582008626 1-63 8 6-23 4 582010673 6-17 17 582010702 6-11 10
14-19 8 6-25 4 6-23 23 582010704 6-11 3
582008627 1-63 1 582010651 6-17 5 6-25 25 582010705 6-17 3
14-17 1 582010652 6-17 6 582010674 6-17 17 582010706 6-17 24
14-19 1 582010653 6-17 7 6-23 23 6-21 21
582008628 1-63 9 582010654 6-17 8 6-25 25 582010707 6-11 17
14-19 9 6-23 13 582010675 6-17 17 582010708 6-11 17
582008629 1-63 6 6-25 15 6-23 23 582010709 6-11 8
14-19 6 582010655 6-17 9 6-25 25 582010710 6-11 7
582008630 1-63 6-23 14 582010676 6-17 17 582010711 6-12 3
14-17 9 6-25 16 6-23 23 582010712 6-12 6
14-19 582010656 6-17 10 6-25 25 582010713 6-12 5
582008631 14-17 5 582010657 6-17 11 582010677 6-17 17 582010714 6-12 2
582008632 14-17 7 582010658 6-17 12 6-23 23 582010715 6-12 7
582008633 14-17 4 582010659 6-17 13 6-25 25 582010716 6-12 1
582008634 14-17 11 6-23 19 582010678 6-17 17 582010717 6-12 4
582008635 14-17 15 6-25 21 6-23 23 582010718 6-19 5
582008636 14-17 14 582010660 6-17 14 6-25 25 6-21 7
582008637 14-17 13 6-23 20 582010679 6-17 18 582010719 6-19 6
582008638 14-17 12 6-25 23 582010680 6-17 19 6-21 8
582008639 14-17 2 582010661 6-17 15 582010681 6-17 20 582010720 6-19 7
582008640 14-17 3 6-23 21 582010682 6-17 21 6-21 9
582008641 14-17 6 6-25 22 582010683 6-17 22 582010721 6-19 8
582008654 8-3 2 582010663 6-19 3 582010684 6-17 23 6-21 10
582008933 1-64 3 582010664 6-17 17 582010685 6-17 1 582010722 6-19 9
582008967 10-9 20 6-23 23 6-19 1 6-21 11
10-11 6 6-25 25 6-21 1 582010723 6-19 12
582009090 1-117 582010665 6-17 17 6-23 1 6-21 14
582009236 10-66 2 6-23 23 6-25 1 582010724 6-19 13
10-67 11 6-25 25 582010686 6-17 2 6-21 15
582009542 10-3 2 582010666 6-17 17 6-19 2 582010725 6-19 14
582009568 4-11 6-23 23 6-21 20 6-21 16
582009636 8-4 6-25 25 6-23 2 582010726 6-19 15
582009638 8-3 1 582010667 6-17 17 6-25 2 6-21 17

16-32 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582010727 6-19 16 582010760 6-23 11 582010826 6-31 6 582010902 4-7 5

6-21 18 6-25 13 582010827 6-31 18 582010904 5-11 20
582010728 6-19 17 582010761 6-23 12 582010828 6-31 8 582010923 3-8 2
6-21 19 6-25 14 582010829 6-31 9 582010966 4-111 12
582010729 6-19 17 582010762 6-23 15 582010830 6-31 19 582011400 10-27 15
6-21 19 6-25 17 582010831 6-31 20 582011401 10-27 15
582010730 6-19 17 582010763 6-23 16 582010832 6-32 1 582011402 10-27 15
6-21 19 6-25 18 582010833 6-32 2 582011404 10-27 15
582010731 6-19 17 582010764 6-23 17 582010834 6-32 3 10-27 15
6-21 19 6-25 19 582010836 6-33 6 582011408 10-27 15
582010732 6-19 17 582010765 6-23 18 582010837 6-33 3 582011409 10-27 15
6-21 19 6-25 20 582010838 6-33 2 582011829 1-37 13
582010733 6-19 17 582010766 6-25 3 582010842 6-33 4 582011830 1-37 17
6-21 19 582010768 6-25 5 582010843 6-33 5 582011831 1-92 8
582010734 6-19 17 582010769 6-25 6 582010844 6-6 2 1-96 8
6-21 19 582010770 6-25 8 582010847 6-6 5 1-100 8
582010735 6-19 17 582010774 10-27 15 582010848 6-6 3 582011832 1-5 13
6-21 19 582010783 2-5 8 582010849 6-6 4 1-7 3
582010736 6-19 17 2-7 8 582010850 6-6 1 14-3 4
6-21 19 582010784 2-5 9 582010851 6-14 1 582011833 14-6 2
582010737 6-19 17 2-7 9 582010852 6-14 1 582011873 4-56 20
6-21 19 582010788 2-5 1 582010853 6-14 3 4-72 20
582010739 6-19 17 2-7 1 582010854 6-14 4 582011874 4-45 6
6-21 19 582010789 2-5 582010855 6-14 4 582011875 4-49 4
582010740 6-19 18 582010792 2-5 582010857 6-14 2 582011876 4-45 6
6-21 2 582010793 2-5 582010858 6-14 2 4-62 14
582010741 6-19 19 582010794 2-5 582010859 6-13 1 4-78 15
6-21 3 582010796 6-7 2 582010860 6-13 3 582011877 4-49 3
582010742 6-19 20 582010797 6-7 3 582010861 6-13 4 4-49 8
6-21 4 582010801 6-28 2 582010862 6-13 2 4-56 23
582010743 6-19 22 582010802 6-28 5 582010864 6-15 1 4-65 3
6-21 6 582010804 6-28 4 582010865 6-7 4 4-72 23
582010744 6-19 21 582010805 6-28 3 582010866 6-23 8 4-77 4
582010745 6-19 23 582010806 6-7 1 6-25 10 582012101 10-27 15
582010746 6-21 22 582010807 6-29 1 582010867 6-15 2 582012102 2-3 8
582010747 6-21 23 582010810 6-31 17 582010868 6-33 1 582012283 4-80 1
582010749 6-21 5 582010812 6-31 15 582010869 6-19 11 582012536 1-123 10
582010750 6-21 26 6-31 16 6-21 13 582012537 1-123 11
582010751 6-21 27 582010813 6-31 13 582010870 6-19 10 582013047 1-89
582010752 6-21 28 582010814 6-31 14 6-21 12 582013583 10-39 6
582010753 6-21 29 582010815 6-31 4 582010871 6-8 1 582013611 10-9 34
582010754 6-23 3 582010816 6-31 3 6-28 1 582013665 2-5 2
582010755 6-23 6 582010817 6-31 21 582010872 6-19 17 2-7 2
582010756 6-23 5 582010818 6-31 22 6-21 19 582013666 2-5 3
6-25 7 582010819 6-31 2 582010873 6-31 5 2-7 3
582010757 6-23 7 582010820 6-31 1 582010874 6-15 3 582013667 2-5 4
6-25 9 582010821 6-31 12 582010875 6-19 17 2-7 4
582010758 6-23 9 582010822 6-31 11 6-21 19 582013668 2-5 5
6-25 11 582010823 6-31 10 582010876 6-19 17 2-7 5
582010759 6-23 10 582010824 6-31 7 6-21 19 582013669 2-5 6
6-25 12 582010825 6-31 7 582010877 6-11 16 2-7 6

E877 ©2015 Yale Materials Handling Corporation 16-33

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582013670 2-5 7 582016537 10-68 13 3-10 3-8

582013671 2-5 10 10-69 20 3-11 3-9
2-7 10 582016608 10-11 18 3-13 3-10
582013672 2-5 11 582016609 10-11 19 3-15 3-11
2-7 11 582016625 7-9 3-17 3-13
582013694 14-5 5 582016653 10-41 18 3-18 3-15
582013730 10-11 17 582016692 9-23 6 4-19 3-17
582013864 9-15 20 582016694 9-15 8 4-20 3-18
582013873 9-7 41 582017027 10-66 4-21 4-19
10-64 2 10-67 4-22 4-20
10-65 2 582017133 6-27 1 582017153 2-15 4-21
10-68 2 582017152 2-18 2-16 4-22
10-69 2 2-19 2-17 582017943 10-5 29
582013874 9-7 2 2-20 2-18 582018591 10-3 19
10-65 12 2-21 2-19 582018691 14-6 1
10-69 12 2-22 2-20 582018734 4-11 8
582014115 14-23 2-23 2-21 582018965 14-23 3
582014167 10-64 3 2-24 2-22 582019098 10-66 2
10-65 3 2-27 2-23 10-67 11
10-68 3 2-28 2-24 582019188 2-3 1
10-69 3 2-29 2-27 2-7
582014442 4-120 4 2-31 2-28 582019722 2-39
4-121 4 2-33 2-29 582019723 2-39 5
582014443 4-120 1 2-35 2-31 582019724 2-39 1
4-121 1 2-36 2-33 2-39 1
582015041 1-87 21 2-37 2-35 582019805 5-17 1
582015176 10-5 25 2-38 2-36 582019891 10-29 10
582015501 13-44 48 2-39 2-37 582019892 10-29 15
13-48 62 2-42 2-38 582020404 3-17 10
13-52 66 2-45 2-39 582020993 2-45 5
582015524 4-41 3 2-46 2-41 582020994 2-22 6
582015777 4-42 14 2-49 2-45 582021015 13-59 6
582016224 7-3 2-50 2-46 582021323 14-23 4
7-9 2-51 2-49 582021325 14-23 11
7-15 2-52 2-50 582021326 14-23 14
582016241 6-15 5 2-55 2-51 582021327 14-23 1
582016242 6-15 4 2-56 2-52 582021330 14-23 2
582016244 6-29 1 2-59 2-55 582021331 14-23 16
582016265 6-33 1 2-60 2-56 582021332 14-23 13
582016276 1-81 2-61 2-59 582021333 14-23 9
582016283 6-27 1 2-62 2-60 582021334 14-23 10
582016288 6-26 1 2-65 2-61 582021362 2-7 15
582016338 6-27 2 2-66 2-62 582021363 2-7 14
582016412 5-27 6 2-67 2-65 582021364 2-7 7
582016413 5-29 1 2-68 2-66 582021365 2-7 12
582016414 5-29 11 2-69 2-67 582021366 2-7 13
582016417 5-3 17 2-70 2-68 582021367 2-7 16
582016519 10-64 14 2-71 2-69 582022301 14-23 7
10-65 20 2-72 2-70 582022384 1-96
582016520 10-68 10 3-8 2-71 582022949 6-3 30
10-69 17 3-9 2-72 582022972 5-7 7

16-34 ©2015 Yale Materials Handling Corporation E877

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-3 8 582036298 1-55 8 10-46 7 909882405 11-5 8

582023552 1-55 15 1-67 5 582041366 3-15 8 931005916 3-21 1
1-67 14 582037657 1-117 3 582041367 3-15 9 931009901 10-9 32
582023562 4-12 1 582037658 1-117 7 582041368 3-15 10 931013904 13-19 6
4-13 6 582038429 10-9 1 582041369 3-15 11 13-21 6
582024425 2-66 2 10-11 1 582041382 2-66 4 931013906 13-19 2
582024765 1-69 25 582038430 10-9 2 582041799 6-32 4 13-21 2
1-79 10 582038604 1-115 42 582042013 2-56 1 931014904 14-8 7
582024789 10-33 19 582038605 1-115 39 582044349 6-3 28 931015901 6-8 9
10-37 16 582038606 1-115 5 582046098 4-19 8 931015913 1-69 8
10-41 17 582038607 1-115 43 582047486 4-19 17 931018903 6-3 22
582025304 1-55 16 582038608 1-115 2 582048725 1-115 931018907 8-3 32
582026202 1-61 8 582038609 1-115 28 582049829 1-102 4 931018916 7-5 17
582026272 10-9 1 582038612 1-115 25 1-113 10 7-9 17
10-9 2 582038613 1-115 17 1-117 10 937100903 1-21 4
10-11 1 582038614 1-115 47 582053109 1-19 1 937300930 1-5 5
10-11 2 582038615 1-115 41 582053110 1-19 2 1-7 5
582032720 2-3 18 582038616 1-115 44 582054945 3-15 7 14-3 8
582032721 2-3 17 582038617 1-115 40 900003206 13-27 45 940004903 4-81 9
582032791 10-5 1 582038618 1-115 12 900003263 4-7 10 940102903 1-21 5
10-9 1 582038619 1-115 37 900005218 10-5 19 1-25 3
10-9 2 582038620 1-115 4 10-9 7 940102911 6-3 21
10-11 1 582038621 1-115 14 900010277 4-46 17 10-9 33
10-11 2 582038622 1-115 35 4-46 18 952405901 4-84 2
582032980 5-13 13 582038624 1-115 38 900012211 10-5 18 4-85 2
582033795 10-57 1 582038679 3-15 7 10-9 6 952405902 4-84 2
582033832 7-22 1 582039690 1-95 10-11 16 4-85 2
8-12 1 582039694 1-95 3 10-35 3 952408901 4-84 2
582034496 6-17 16 1-96 10-39 3 4-85 2
6-23 22 582039695 1-95 2 10-43 3 952408904 4-84 2
6-25 24 582039705 1-96 903259104 1-69 39 4-85 2
582035407 2-33 12 582039706 1-96 10-27 20 4-89 3
582036128 1-64 3 582041365 10-45 7 10-29 20 955400910 11-9 28

E877 ©2015 Yale Materials Handling Corporation 16-35

NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES

16-36 ©2015 Yale Materials Handling Corporation E877

 SECTION 17

17 USER SUPPORT INFORMATION

 CONTENTS

SECTION 17
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 17-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 17-2
OPERATOR TRAINING .................................................................................................................................. 17-2
SERVICE TRAINING COURSE ...................................................................................................................... 17-2
SERVICE TRAINING MATERIALS ................................................................................................................. 17-2

E877 ©2015 Yale Materials Handling Corporation 17-1

USER SUPPORT INFORMATION
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS
HOW TO ORDER SERVICE PARTS
In order to prevent delay, too much communication and
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure
to use to order replacement parts.
WHEN ORDERING PARTS
Contact your authorized Yale Industrial Truck Dealer
giving them the following information:
1. Your Purchase order number.
2. Complete addresses for sending the invoice and
parts.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the
lowest priced method.
4. Correct part number(s) and description(s). Use your
parts manual as a reference.
5. Model and serial number of the truck.
TECHNICAL SERVICE PUBLICATIONS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively
maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
identification, Service Maintenance Manuals which
provide service and overhaul procedures and additional
copies of the Operating Manual can be obtained from
your Yale Industrial Truck Dealer.
To provide instructions for safely operating and servicing
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating
techniques and safety warnings to the operator. It
contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
17-2 ©2015 Yale Materials Handling Corporation
operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
OPERATOR TRAINING
The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
production and safety through correct lift truck operation,
training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
developed a "complete" program that is totally self-
contained – incorporating the most modern instructional
techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
SERVICE TRAINING COURSE
Operators and Yale dealer service technicians can
improve their technical ability for maintaining and
repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
Different types of mechanical, electric, and electronic
subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
courses which are held at Yale Corporate Headquarters
in Greenville, NC.
SERVICE TRAINING MATERIALS
Your own service training can be supported through a
complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
textbooks, audio-visual programs and films. These
materials will provide your training staff with everything
necessary for training your group.
For additional information or assistance in obtaining
these user support publications and programs, contact:
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011
E877
Yale Materials Handling Corporation 550036312
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 10/2015
Greenville, NC 27834-2011