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PARTS MANUAL

NDR 030 AD, NR 035 AD, NR 040AD,


NR 045 AD, NS 040 AE, NS 050 AE
(B815)

Yale Materials Corp.


1400 Sullivan Drive P/N 520371704
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 05/2002
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page viii for further information.
SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 CASTER, LOAD WHEEL AND BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 LIFTING MECHANISM

8 OPTIONS

9 FIELD CONVERSION KITS

10 NUMERICAL INDEX

11 USER SUPPORT INFORMATION

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET .................................................................................................... v
ALPHABETICAL INDEX............................................................................................................................................ i

B
BACK-UP ALARM .............................................................................................................................................. 8-15
BATTERY CONNECTOR ................................................................................................................................... 2-24
BRAKE ASSEMBLY ............................................................................................................................................. 5-8
BRAKE PEDAL AND OPERATOR SENSING SWITCH ....................................................................................... 5-6

C
CARRIAGE
HOOK TYPE OPTION
NR 035/045 AD AND NDR 030 AD............................................................................................................... 8-6
CARRIAGE ASSEMBLY
INNER............................................................................................................................................................. 7-40
OUTER ........................................................................................................................................................... 7-36
CASTER ASSEMBLY ......................................................................................................................................... 5-12
CHAINS, PINS, AND ANCHORS
NS 040/050 AE AND NR 035/045 AD
TWO STAGE ................................................................................................................................................. 7-4
CHAINS, PINS, SHEAVES, AND ANCHORS
THREE STAGE ............................................................................................................................................... 7-22
CONTACTOR PANEL ASSEMBLY
"E" ..................................................................................................................................................................... 2-4
"EE"................................................................................................................................................................... 2-6
CONTROL HANDLE ASSEMBLY
NR/NDR .......................................................................................................................................................... 2-17
NS ................................................................................................................................................................... 2-18
CONTROLLER ASSEMBLY ............................................................................................................................... 2-14

D
DECAL AND PLATE LOCATION ........................................................................................................................ 1-14
DRIVE BRAKE ASSEMBLY ................................................................................................................................. 5-2
DRIVE MOTOR ASSEMBLY
24 VOLT .......................................................................................................................................................... 2-20
36 VOLT .......................................................................................................................................................... 2-22
DRIVE UNIT ARRANGEMENT ............................................................................................................................ 3-2
DRIVE UNIT ASSEMBLY ..................................................................................................................................... 3-4
DRIVE UNIT COMPARTMENT FAN ASSEMBLY............................................................................................... 8-19

E
ELECTRICAL ARRANGEMENT .......................................................................................................................... 2-2
ELECTRICAL COMPONENTS........................................................................................................................... 2-26
EXTEND CYLINDER ASSEMBLY...................................................................................................................... 7-51

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F
FORK CARRIAGE ASSEMBLY
NS 040/050 AE
THREE STAGE ........................................................................................................................................... 7-34
TWO STAGE ............................................................................................................................................... 7-16
FREE-LIFT CYLINDER ASSEMBLY
THREE STAGE ............................................................................................................................................... 7-29

G
GEAR PUMP ...................................................................................................................................................... 4-10
GENERAL TRUCK
NR 035/045 AD AND NDR 030 AD .................................................................................................................. 1-2
NS 040/050 AE ................................................................................................................................................. 1-6

H
HEADLIGHTS
MAST MOUNTED........................................................................................................................................... 8-21
HOOD AND COVERS ........................................................................................................................................ 1-10
HOSE AND WIRE TAKE-UP
NR 035/045 AD
TWO STAGE ............................................................................................................................................... 7-56
NR 035/045 AD AND NDR 030 AD
THREE STAGE ........................................................................................................................................... 7-58
HOSE TAKE-UP ASSEMBLY
NS 040/050 AE
THREE STAGE ........................................................................................................................................... 8-12
TWO STAGE ................................................................................................................................................. 8-8
HOW TO FIND THE DESIRED PART NUMBER.................................................................................................... vii
HOW TO USE THE ILLUSTRATED PARTS MANUAL ........................................................................................... vii
HYDRAULIC CONTROL VALVE AND FITTINGS ................................................................................................ 6-6
HYDRAULIC CONTROL VALVE ASSEMBLY....................................................................................................... 6-8
HYDRAULIC HOOK-UP
SIDE-SHIFT ...................................................................................................................................................... 8-4
HYDRAULIC MOTOR......................................................................................................................................... 6-18
S/N PENDING PER ECN 83793⇒ ................................................................................................................. 6-16
⇒S/N PENDING PER ECN 83793 ................................................................................................................. 6-14
HYDRAULIC PUMP AND MOTOR..................................................................................................................... 6-10
HYDRAULIC PUMP ASSEMBLY........................................................................................................................ 6-12
HYDRAULIC STEER MOTOR.............................................................................................................................. 4-6
HYDRAULIC SYSTEM ......................................................................................................................................... 6-2
HYDRAULIC TANK ASSEMBLY......................................................................................................................... 6-20

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS..................................... x
IDENTIFICATION OF MAST SERIAL NUMBER ..................................................................................................... ix
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................. viii
INNER AND OUTER MAST
NS 040/050 AE AND NR 035/045 AD
TWO STAGE ................................................................................................................................................. 7-2
INNER, INERMEDIATE, AND OUTER MAST

ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

I (continued)

THREE STAGE ............................................................................................................................................... 7-18

L
LIFT AND FREE-LIFT CYLINDER CONNECTING GROUP
THREE STAGE ............................................................................................................................................... 7-26
LIFT AND FREE-LIFT CYLINDER INSTALLATION
THREE STAGE ............................................................................................................................................... 7-24
LIFT CYLINDER ASSEMBLY
TWO STAGE AND THREE STAGE .................................................................................................................. 7-8
LIFT CYLINDER CONNECTING GROUP
TWO STAGE ................................................................................................................................................... 7-12
LIFT CYLINDER INSTALLATION
NS 040/050 AE AND NR 035/045 AD
TWO STAGE ................................................................................................................................................. 7-6
LIFT LIMIT SWITCH
THREE STAGE ............................................................................................................................................... 7-32
TWO STAGE ................................................................................................................................................... 7-14
LIFT PUMP CONTACTOR.................................................................................................................................. 2-12
LIGHT AND FAN ASSEMBLY
S/N 83258-01⇒ .............................................................................................................................................. 8-18
⇒S/N PENDING PER ECN 83258-01............................................................................................................ 8-16
LOAD BACKREST AND FORKS
HOOK TYPE CARRIAGE ............................................................................................................................... 1-16
SHAFT TYPE CARRIAGE .............................................................................................................................. 1-18
LOAD WHEEL
SINGLE........................................................................................................................................................... 5-16
TANDEM ......................................................................................................................................................... 5-14

M
MASTER CYLINDER ......................................................................................................................................... 5-10
MASTER PART SHEET CROSS-REFERENCE ..................................................................................................... xi

P
POWER STEER ARRANGEMENT ...................................................................................................................... 4-2
POWER STEER CONTACTOR ............................................................................................................................ 2-8

R
REACH ARM
DOUBLE ......................................................................................................................................................... 7-47
SINGLE........................................................................................................................................................... 7-44

S
SIDE-SHIFT ASSEMBLY
NS 040/050 AE ................................................................................................................................................. 8-2
SIDE-SHIFT CONVERSION KIT.......................................................................................................................... 9-2
SIDE-SHIFT CYLINDER .................................................................................................................................... 7-54
SIDE-SHIFT CYLINDER ASSEMBLY

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

S (continued)

NS 040/050 AE ................................................................................................................................................. 8-5


SIDE-SHIFT HYDRAULIC HOSE......................................................................................................................... 9-2
SLAVE CYLINDER ............................................................................................................................................... 5-9
STEER CONTROL UNIT...................................................................................................................................... 4-4
STEER MOTOR ASSEMBLY
"E" ................................................................................................................................................................... 4-12
"EE"................................................................................................................................................................. 4-14
STEER PUMP AND MOTOR ............................................................................................................................... 4-8

T
TILT CYLINDER ASSEMBLY ............................................................................................................................. 7-50
TRACTION CONTACTOR .................................................................................................................................. 2-10

iv
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type GS Gasoline-Powered Safety Rating
Memory
UL Type LP Gas-Powered Safety Rating
FRE Freezer Environment
UL Type LPS LP Gas-Powered Safety Rating
in. inches
U/S Undersize
LPG Liquefied Petroleum Gas
UL Underwriters Laboratory
MAP Manifold Absolute Pressure
V Volts
mm millimeters

v
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

vi
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 10-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

vii
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

viii
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

ix
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

x
GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.

1D14 ..................................... 1-2 6F32 ................................... 7-51 12B156 ............................... 4-12


1D15 ..................................... 1-6 6G38................................... 7-54 12B159 ............................... 6-14
2B39 ..................................... 5-9 6G48..................................... 8-5 12B159 ............................... 6-16
2B40 ................................... 5-10 6H178 ................................... 6-8 12B159 ............................... 6-18
2G19..................................... 5-8 6H179 ................................... 6-6 13B40 ................................... 8-2
2Z49 ..................................... 5-2 6J291.................................. 6-12 13F15 ................................. 7-36
3A273 ................................... 7-2 6J297.................................. 4-10 13K283 ................................. 8-8
3C265 ................................. 7-18 6K49 ................................... 6-20 13K286 ............................... 7-56
3D215 ................................. 7-16 6L3EM .................................. 6-2 13K330 ............................... 8-12
3D216 ................................. 7-34 6L6CY................................... 8-4 13R36 ................................. 1-16
3D219 ................................... 8-6 6T125 ................................. 6-10 13R37 ................................. 1-18
4J7...................................... 8-19 6T126 ................................... 4-8 14G77................................. 1-14
5B478 ................................... 2-2 7D27 ................................... 1-10 15A109 ............................... 5-12
5B479 ................................... 2-4 7D43 ................................... 2-26 G10046............................... 8-18
5B480 ................................... 2-6 7E3DO................................ 2-14 G10131................................. 5-6
5C284 ................................... 2-8 7E3DP ................................ 2-17 G10174................................. 7-4
5C286 ................................. 2-10 7E3DQ................................ 2-18 G10175................................. 7-6
5C288 ................................. 2-12 8F3CE .................................. 3-4 G10176............................... 7-12
5K29 ................................... 2-24 8F3CF................................... 3-2 G10177............................... 7-22
5L30.................................... 7-14 9B2BE .................................. 4-6 G10178............................... 7-24
5L31.................................... 7-32 9B2BK .................................. 4-4 G10179............................... 7-26
5Z211 ................................. 8-16 9E41 ..................................... 4-2 G10180............................... 7-44
5Z218 ................................. 8-21 11B84 ................................. 5-16 G10181............................... 7-40
5Z256 ................................. 8-15 11B98 ................................. 5-14 G10182............................... 7-47
6A114 ................................... 7-8 12A220 ............................... 2-20 G10183............................... 7-58
6B29 ................................... 7-29 12A221 ............................... 2-22
6D87 ................................... 7-50 12B146 ............................... 4-14

xi
NOTES

xii
SECTION 1

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

DECAL AND PLATE LOCATION ........................................................................................................................ 1-14


GENERAL TRUCK
NR 035/045 AD AND NDR 030 AD .................................................................................................................. 1-2
NS 040/050 AE ................................................................................................................................................. 1-6
HOOD AND COVERS ........................................................................................................................................ 1-10
LOAD BACKREST AND FORKS
HOOK TYPE CARRIAGE ............................................................................................................................... 1-16
SHAFT TYPE CARRIAGE .............................................................................................................................. 1-18

1-1
1D14 07-94

GENERAL TRUCK
(NR 035/045 AD AND NDR 030 AD)

1-2
1D14 07-94

GENERAL TRUCK
(NR 035/045 AD AND NDR 030 AD)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Load Backrest and Forks (Hook Type) (☞ 13R36) .................................................. 1


1 .. . . . Load Backrest and Forks (Shaft Type) (☞ 13R37) .................................................. 1
2 .. . . . Load Wheel (Tandem) (☞ 11B98) ........................................................................... 2
2 .. . . . Load Wheel (Single) (☞ 11B84) .............................................................................. 2
3 gh 504575280 Reach Assembly (☞ 13F15) .................................................................................... 1
3 fg 519432694 Reach Assembly (☞ 13F15) .................................................................................... 1
3 gh 504575282 Reach Assembly (With Side-Shift) (☞ 13F15) ......................................................... 1
3 fg 519432695 Reach Assembly (With Side-Shift) (☞ 13F15) ......................................................... 1
3 eh 504575284 Reach Assembly (☞ 13F15) .................................................................................... 1
3 ef 519432696 Reach Assembly (☞ 13F15) .................................................................................... 1
3 eh 504575286 Reach Assembly (With Side-Shift) (☞ 13F15) ......................................................... 1
3 ef 519432692 Reach Assembly (With Side-Shift) (☞ 13F15) ......................................................... 1
3 gh 504575281 Reach Assembly (☞ 13F15) .................................................................................... 1
3 fg 519432698 Reach Assembly (☞ 13F15) .................................................................................... 1
3 gh 504575283 Reach Assembly (With Side-Shift) (☞ 13F15) ......................................................... 1
3 fg 519432699 Reach Assembly (With Side-Shift) (☞ 13F15) ......................................................... 1
3 eh 504575285 Reach Assembly (☞ 13F15) .................................................................................... 1
3 ef 519432697 Reach Assembly (☞ 13F15) .................................................................................... 1
3 eh 502575287 Reach Assembly (With Side-Shift) (☞ 13F15) ......................................................... 1
3 ef 519432693 Reach Assembly (With Side-Shift) (☞ 13F15) ......................................................... 1
4 .. . . . Mast Assembly (Two Stage) (☞ 13F15) .................................................................. 1
4 .. . . . Mast Assembly (Three Stage) (☞ 13F15) ............................................................... 1
5 504741701 Overhead Guard (12.5 in. Battery Box)..................................................................... 1
5 504741703 Overhead Guard (16.6 in. Battery Box)..................................................................... 1
5 504741702 Overhead Guard (14.6 in. Battery Box)..................................................................... 1
5 504741702 Overhead Guard (14.6 in. Battery Box)..................................................................... 1
5 014717600 Capscrew................................................................................................................... 6
5 061278400 Washer ...................................................................................................................... 6
6 c 506846501 Post (LH) ................................................................................................................... 1
6 d 506846502 Post (LH) ................................................................................................................... 1
6 a 506846503 Post (LH) ................................................................................................................... 1
6 b 506846502 Post (LH) ................................................................................................................... 1
6 520426828 Screw......................................................................................................................... 1
6 502012902 Washer ...................................................................................................................... 1
6 015026700 Lockwasher ............................................................................................................... 1
6 014937300 Nut ............................................................................................................................. 1
7 506785500 Cushion (Rear Leg) ................................................................................................... 1
8 c 519965601 Post (RH) ................................................................................................................... 1
8 d 519965602 Post (RH) ................................................................................................................... 1
8 b 519965602 Post (RH) ................................................................................................................... 1
8 a 519965603 Post (RH) ................................................................................................................... 1
8 060733200 Capscrew................................................................................................................... 1
8 015026600 Lockwasher ............................................................................................................... 1
8 014964800 Nut ............................................................................................................................. 1
9 c 518821601 Guard ........................................................................................................................ 1
9 bd 518821607 Guard ........................................................................................................................ 1
9 a 518821612 Guard ........................................................................................................................ 1
9 062151200 Capscrew................................................................................................................... 6
9 016103500 Washer ...................................................................................................................... 6
9 015026000 Lockwasher ............................................................................................................... 6

1-3
1D14 07-94

GENERAL TRUCK
(NR 035/045 AD AND NDR 030 AD)

ITEM PART NO. DESCRIPTION QTY

9 014936500 Nut ............................................................................................................................. 6


10 524135964 Controller Assembly (Without Sideshift) (☞ 7E3DO) ............................................... 1
10 524135965 Controller Assembly (☞ 7E3DO) ............................................................................. 1
10 524135966 Controller Assembly (Without Sideshift) (☞ 7E3DO) ............................................... 1
10 524135967 Controller Assembly (☞ 7E3DO) ............................................................................. 1
11 .. . . . Power Steer Arrangement (☞ 9E41) ....................................................................... 1
12 504575246 Caster (☞ 15A109) .................................................................................................. 1
13 517185603 Drive Unit (☞ 8F3CE) .............................................................................................. 1

FOOTNOTES:
a 101 in. OAH
b 102 in. and up OAH
c 89 in. OAH
d 95 in. OAH
e Double
f Freezer
g Single
h Standard

1-4
NOTES

1-5
1D15 07-94

GENERAL TRUCK
(NS 040/050 AE)

1-6
1D15 07-94

GENERAL TRUCK
(NS 040/050 AE)

ITEM PART NO. DESCRIPTION QTY

1 517552601 Load Backrest Extension (32.50 in. Width) (☞ 13R36) ........................................... 1


1 506983501 Load Backrest Extension (33.75 in. Width) (☞ 13R36) ........................................... 1
1 504242750 Load Backrest Extension (35.75 in. Width) (☞ 13R36) ........................................... 1
1 504242751 Load Backrest Extension (38.50 in. Width) (☞ 13R36) ........................................... 1
1 504242746 Load Backrest Extension (42 in. Width) (☞ 13R36) ................................................ 1
2 a 506626501 Load Wheel (Standard Application) (☞ 11B98) ....................................................... 1
2 a 506788502 Load Wheel (Standard Application) (☞ 11B98) ....................................................... 2
2 b 506626501 Load Wheel (Freezer Application) (☞ 11B98) ......................................................... 2
2 b 506788502 Load Wheel (Freezer Application) (☞ 11B98) ......................................................... 2
3 .. . . . Mast and Carriage (Two Stage) (☞ 3A273) ............................................................. 1
3 .. . . . Mast and Carriage (Three Stage) (☞ 3C265) ......................................................... 1
4 504741701 Overhead Guard (Battery Box 12.5 in.) ..................................................................... 1
4 504741702 Overhead Guard (Battery Box 14.6 in.) ..................................................................... 1
4 504741703 Overhead Guard (Battery Box 16.6 in.) ..................................................................... 1
4 504741702 Overhead Guard (Battery Box 14.6 in.) ..................................................................... 1
4 014717600 Capscrew................................................................................................................... 6
4 061278400 Washer ...................................................................................................................... 6
5 506846501 Post (LH) (89 in. OAH) .............................................................................................. 1
5 506846502 Post (LH) (95 in. OAH) .............................................................................................. 1
5 506846503 Post (LH) (101 in. OAH) ............................................................................................ 1
5 506846502 Post (LH) (102 in. and up OAH) ................................................................................ 1
5 203154400 Capscrew................................................................................................................... 1
5 502012902 Washer ...................................................................................................................... 1
5 015026700 Lockwasher ............................................................................................................... 1
5 014937300 Nut ............................................................................................................................. 1
6 506785500 Cushion (Rear Leg) ................................................................................................... 1
7 519965601 Post (RH) (89 in. OAH).............................................................................................. 1
7 519965602 Post (RH) (95 in. OAH).............................................................................................. 1
7 519965603 Post (RH) (101 in. OAH)............................................................................................ 1
7 519965602 Post (RH) (102 in. and up OAH)................................................................................ 1
7 060733200 Capscrew................................................................................................................... 1
7 015026600 Lockwasher ............................................................................................................... 1
7 014964800 Nut ............................................................................................................................. 1
8 518821601 Guard ........................................................................................................................ 1
8 518821607 Guard ........................................................................................................................ 1
8 518821612 Guard ........................................................................................................................ 1
8 062151200 Capscrew................................................................................................................... 6
8 016103500 Washer ...................................................................................................................... 6
8 015026000 Lockwasher ............................................................................................................... 6
8 014936500 Nut ............................................................................................................................. 6
9 524135965 Controller Assembly (With Sideshift) (☞ 7E3DO) .................................................... 1
9 524135967 Controller Assembly (With Sideshift) (☞ 7E3DO) .................................................... 1
9 524135966 Controller Assembly (Without Sideshift) (☞ 7E3DO) ............................................... 1
9 524135964 Controller Assembly (Without Sideshift) (☞ 7E3DO) ............................................... 1
10 .. . . . Power Steer Arrangement (☞ 9E41) ....................................................................... 1

1-7
1D15 07-94

GENERAL TRUCK
(NS 040/050 AE)

ITEM PART NO. DESCRIPTION QTY

11 504575246 Caster (☞ 15A109) .................................................................................................. 1


12 517185603 Drive Unit (☞ 8F3CE) .............................................................................................. 1

FOOTNOTES:
a Durometer Rating 92
b Durometer Rating 97

1-8
NOTES

1-9
7D27 07-94

HOOD AND COVERS

1-10
7D27 07-94

HOOD AND COVERS

ITEM PART NO. DESCRIPTION QTY

1 505000201 Hinge (Standard) ....................................................................................................... 1


1 505003201 Hinge (Freezer).......................................................................................................... 1
2 504694701 Door........................................................................................................................... 1
3 133910108 Screw......................................................................................................................... 1
4 061278000 Washer ...................................................................................................................... 1
5 505169200 Tube........................................................................................................................... 1
6 505016200 Spring ........................................................................................................................ 1
7 504953200 Plate .......................................................................................................................... 1
8 502079710 Locknut ...................................................................................................................... 1
9 a 062143700 Capscrew................................................................................................................... 2
9 k 062307300 Capscrew................................................................................................................... 2
9 p 057699500 Capscrew................................................................................................................... 2
10 e 505847502 Spacer ....................................................................................................................... 1
11 i 505846502 Tube........................................................................................................................... 1
11 r 505846502 Tube........................................................................................................................... 2
12 j 015026200 Lockwasher ............................................................................................................... 4
12 cd 015026200 Lockwasher ............................................................................................................... 2
13 j 014936600 Nut ............................................................................................................................. 4
13 cd 014936600 Nut ............................................................................................................................. 2
14 b 059716300 Capscrew................................................................................................................... 2
14 h 059716300 Capscrew................................................................................................................... 4
14 q 062306700 Capscrew................................................................................................................... 2
14 s 062306700 Capscrew................................................................................................................... 4
15 f 505847501 Spacer ....................................................................................................................... 1
15 g 505847501 Spacer ....................................................................................................................... 2
16 l 505846501 Tube........................................................................................................................... 1
16 j 505846501 Tube........................................................................................................................... 2
17 m 519922601 Plate .......................................................................................................................... 2
17 n 519922602 Plate .......................................................................................................................... 2
17 o 519922603 Plate .......................................................................................................................... 2
18 m 519977601 Cover (LH) ("EE") ...................................................................................................... 1
18 n 519977602 Cover (LH) ("EE") ...................................................................................................... 1
18 o 519977603 Plate (LH) ("EE")........................................................................................................ 1
19 m 519977601 Cover (RH) ("EE")...................................................................................................... 1
19 n 519977602 Cover (RH) ("EE")...................................................................................................... 1
19 o 519977603 Plate (RH) ("EE") ....................................................................................................... 1
20 027278300 Padlock ("EE") ........................................................................................................... 2
21 m 504035207 Roller ......................................................................................................................... 5
21 n 504575270 Roller Assembly......................................................................................................... 5
21 o 504109201 Roller Assembly......................................................................................................... 6
22 m 504708700 Battery Compartment Cover...................................................................................... 1
22 n 504709700 Battery Compartment Cover...................................................................................... 1
22 o 504710700 Battery Compartment Cover...................................................................................... 1
23 504662700 Cover ......................................................................................................................... 1
24 530018801 Capscrew................................................................................................................... 6
25 505084201 Nut ............................................................................................................................. 6
26 580010282 Pad ............................................................................................................................ 1
27 504712700 Cover ......................................................................................................................... 1
28 506747500 Cushion ..................................................................................................................... 1
29 505059200 Clipnut ....................................................................................................................... 2

1-11
7D27 07-94

HOOD AND COVERS

ITEM PART NO. DESCRIPTION QTY

30 530018801 Capscrew................................................................................................................... 2
31 505084201 Nut ............................................................................................................................. 2
32 580011639 Grease (Not Illustrated) ............................................................................................. AR

FOOTNOTES:
a 0.5 in. and 1.00 in. Battery Spacer Front to Back
b 0.5 in. and 2.50 in. Battery Spacer Side to Side
c 0.5 in. Battery Spacer Side to Side
d 0.5 in., 1.00 in., 1.50 in., 2.00 in., 2.50 in., 3.00 in. Battery Spacer Front to Back
e 0.5 in., 1.50 in., 2.50 in. Battery Spacer Front and Back
f 0.5 in., 1.50 in., 2.50 in. Battery Spacer Side to Side
g 1.00 in. and 3.00 in. Battery Spacer Side to Side
h 1.00 in., 1.50 in., 2.00 in. Battery Spacer Side to Side
i 1.00 in., 1.50 in., 2.00 in., 2.50 in. Battery Spacer Front and Back
j 1.00 in., 1.50 in., 2.00 in., 2.50 in., 3.00 in. Battery Spacer Side to Side
k 1.50 in. and 2.00 in. Battery Spacer Front to Back
l 1.50 in. Battery Spacer Side to Side
m 12.5 in. Battery Box
n 14.6 in. Battery Box
o 16.6 in. Battery Box
p 2.50 in. and 3.00 in. Battery Spacer Front to Back
q 2.50 in. Battery Spacer Side to Side
r 3.00 in. Battery Spacer Front and Back
s 3.00 in. Battery Spacer Side to Side

1-12
NOTES

1-13
14G77 07-94

DECAL AND PLATE LOCATION

1-14
14G77 07-94

DECAL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

1 503544200 Label (Yale)................................................................................................................ 1


2 504231234 Label (Freezer) .......................................................................................................... 1
3 506838501 Accent Stripe ............................................................................................................. 1
4 506840500 Operator Warning Label ............................................................................................ 1
5 752953402 Label (Warning) ......................................................................................................... 1
6 519996803 Cover (Information Case) .......................................................................................... 1
6 519815802 Operator Manual........................................................................................................ 1
6 519996802 Base (Information Case)............................................................................................ 1
6 501904907 Rivet .......................................................................................................................... 4
6 506839500 Mounting Strip ........................................................................................................... 2
7 524148604 Nameplate (Yale) ....................................................................................................... 1
7 580008064 Cover ......................................................................................................................... 1
7 501904907 Rivet .......................................................................................................................... 4
8 502135201 Label (UL Type E)...................................................................................................... 1
8 502135202 Label (UL Type EE) ................................................................................................... 1
8 501904907 Rivet .......................................................................................................................... 4
9 505890500 Label (Patents and Trademarks) ............................................................................... 1
10 506867500 Articulation Warning Label ........................................................................................ 1
11 504575235 Label (UL Type EE) ................................................................................................... 2
12 502157204 Label (Yale) (Mast) .................................................................................................... 2
13 500962500 Label (Fork Warning)................................................................................................. 2
14 519440800 Label (Pinch Warning) (Used on NR/NDR Truck Only) ............................................. 2
15 580000053 Label (Battery Connector Caution)............................................................................ 1

517146059 Decal Service Kit (Includes Items 1, 3-4, 6, 10, 12-13) ............................................. 1

1-15
13R36 07-94

LOAD BACKREST AND FORKS


(HOOK TYPE CARRIAGE)

1-16
13R36 07-94

LOAD BACKREST AND FORKS


(HOOK TYPE CARRIAGE)

ITEM PART NO. DESCRIPTION QTY

1 517552601 Load Backrest Extension (32.50 in. Width) ............................................................... 1


1 506983501 Load Backrest Extension (33.75 in. Width) ............................................................... 1
1 504242750 Load Backrest Extension (33.75 in. Width) ............................................................... 1
1 504242751 Load Backrest Extension (38.50 in. Width) ............................................................... 1
1 504242746 Load Backrest Extension (42 in. Width) .................................................................... 1
2 501749901 Capscrew................................................................................................................... 4
3 061278200 Washer ...................................................................................................................... 4
4 909882405 Nut ............................................................................................................................. 4
5 504110201 Fork (36 in.) ............................................................................................................... 2
5 504110202 Fork (42 in.) ............................................................................................................... 2
5 504110203 Fork (48 in.) ............................................................................................................... 2
5 504110204 Fork (54 in.) ............................................................................................................... 2
5 504110205 Fork (60 in.) ............................................................................................................... 2
6 .. . . . Lever.......................................................................................................................... 1
7 .. . . . Roll Pin ...................................................................................................................... 1
8 .. . . . Washer ...................................................................................................................... 1
9 .. . . . Spring ........................................................................................................................ 1
10 .. . . . Pin ............................................................................................................................. 1

580016784 Latch (1 per Fork) (Includes Items 6-9) ..................................................................... 1

1-17
13R37 07-94

LOAD BACKREST AND FORKS


(SHAFT TYPE CARRIAGE )

ITEM PART NO. DESCRIPTION QTY

1 517552601 Load Backrest Extension (32.5 in.)............................................................................ 1


2 057091500 Capscrew................................................................................................................... 4
3 061278300 Washer ...................................................................................................................... 4
4 518646602 Fork (36 in.) ............................................................................................................... 2
4 518646603 Fork (42 in.) ............................................................................................................... 2
4 518646604 Fork (48 in.) ............................................................................................................... 2
4 518646605 Fork (54 in.) ............................................................................................................... 2
4 518646606 Fork (60 in.) ............................................................................................................... 2
5 503392200 Latch Kit .................................................................................................................... 2

1-18
SECTION 2

2 ELECTRICAL SYSTEM
CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BATTERY CONNECTOR ................................................................................................................................... 2-24


CONTACTOR PANEL ASSEMBLY
"E" ..................................................................................................................................................................... 2-4
"EE"................................................................................................................................................................... 2-6
CONTROL HANDLE ASSEMBLY
NR/NDR .......................................................................................................................................................... 2-17
NS ................................................................................................................................................................... 2-18
CONTROLLER ASSEMBLY ............................................................................................................................... 2-14
DRIVE MOTOR ASSEMBLY
24 VOLT .......................................................................................................................................................... 2-20
36 VOLT .......................................................................................................................................................... 2-22
ELECTRICAL ARRANGEMENT .......................................................................................................................... 2-2
ELECTRICAL COMPONENTS........................................................................................................................... 2-26
LIFT PUMP CONTACTOR.................................................................................................................................. 2-12
POWER STEER CONTACTOR ............................................................................................................................ 2-8
TRACTION CONTACTOR .................................................................................................................................. 2-10

2-1
5B478 02-00

ELECTRICAL ARRANGEMENT

2-2
5B478 02-00

ELECTRICAL ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Battery Connector (☞ 5K29) ................................................................................... 1


2 .. . . . Steer Pump and Motor (☞ 6T126) .......................................................................... 1
3 505054700 Contactor Panel (E) (☞ 5B479) ............................................................................... 1
3 580000872 Contactor Panel (EE) (☞ 5B480) ............................................................................. 1
4 730060001 Traction Motor (24 Volt) (☞ 12A220) ....................................................................... 1
4 730045003 Traction Motor (36 Volt) (☞ 12A221) ....................................................................... 1
5 062151300 Capscrew................................................................................................................... 3
6 016103500 Washer ...................................................................................................................... 3
7 015026000 Lockwasher ............................................................................................................... 3
8 014936500 Nut ............................................................................................................................. 3
9 580010008 Controller (24 Volt) (E and EE) .................................................................................. 1
9 580010283 Controller (36 Volt) (E and EE) .................................................................................. 1
9 a 505084201 Nut ............................................................................................................................. 4
9 a 850000873 Bracket ...................................................................................................................... 1
9 a 059716300 Capscrew................................................................................................................... 8
9 a 015026200 Lockwasher ............................................................................................................... 8
9 a 016103700 Washer ...................................................................................................................... 4
10 109442109 Nut ............................................................................................................................. 1
11 014994200 Nut ............................................................................................................................. 1
12 504230211 Insulator..................................................................................................................... 1
13 061278000 Washer ...................................................................................................................... 2
14 015026400 Lockwasher ............................................................................................................... 2
15 059711500 Capscrew................................................................................................................... 1
16 520059603 Power Cable (PM1) ................................................................................................... 1
17 524135285 Power Cable (PM2) ................................................................................................... 1
18 524135287 Power Cable (A1) ...................................................................................................... 1
19 524135288 Power Cable (A2) ...................................................................................................... 1
20 524135289 Power Cable (F2)....................................................................................................... 1
21 524135290 Power Cable (F1)....................................................................................................... 1
22 524135291 Power Cable (B-) ....................................................................................................... 1
23 524135286 Power Cable (A1-1) ................................................................................................... 1
24 520059612 Power Cable (PS1) .................................................................................................... 1
25 524135284 Power Cable (PS2) .................................................................................................... 1
26 524135283 Power Cable (POS) ................................................................................................... 1
27 580019054 Horn (Electric) ........................................................................................................... 1
28 .. . . . Hydraulic Pump and Motor (☞ 6T125) .................................................................... 1
29 a 449022016 Lockwasher ............................................................................................................... 3
30 a 931013904 Capscrew................................................................................................................... 3
31 a 449022018 Lockwasher ............................................................................................................... 2
32 a 580002281 Capscrew................................................................................................................... 2
33 025803400 Fitting (With O-Ring).................................................................................................. 2
34 524138837 Wire Harness............................................................................................................. 1
35 580019089 Bracket ...................................................................................................................... 1
36 014867400 Screw......................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

2-3
5B479 12-99

CONTACTOR PANEL ASSEMBLY


("E")

2-4
5B479 12-99

CONTACTOR PANEL ASSEMBLY


("E")

ITEM PART NO. DESCRIPTION QTY

505054700 Contactor Panel......................................................................................................... 1


1 580002148 Contactor (☞ 5C288) ......................................................................................... 1
2 580002149 Contactor (☞ 5C286) ......................................................................................... 1
3 580002139 Link....................................................................................................................... 1
4 580002141 Link....................................................................................................................... 1
5 520357818 Nut........................................................................................................................ 10
6 519433612 Lockwasher .......................................................................................................... 5
7 519433613 Fuse Holder (2-Way) ............................................................................................ 2
8 520357817 Washer ................................................................................................................. 5
9 520357815 Spacer.................................................................................................................. 5
10 520357814 Terminal Post........................................................................................................ 5
11 580001985 Screw ................................................................................................................... 5
12 520357824 Washer ................................................................................................................. 10
13 520357823 Screw ................................................................................................................... 10
14 520357805 Washer ................................................................................................................. 4
15 520357806 Screw ................................................................................................................... 4
16 580002143 Wire Harness ....................................................................................................... 1
17 580002142 Plate ..................................................................................................................... 1
18 519802817 Link....................................................................................................................... 1
19 520357810 Screw ................................................................................................................... 2
20 520357835 Lockwasher .......................................................................................................... 2
21 580002147 Bus Bar ................................................................................................................ 1
22 504058760 Contactor (☞ 5C284) ......................................................................................... 1
23 580001981 Relay .................................................................................................................... 1
24 520075814 Washer ................................................................................................................. 1
25 520357804 Screw ................................................................................................................... 1
26 520357857 Washer ................................................................................................................. 2
27 519433632 Washer ................................................................................................................. 4
28 520357890 Screw ................................................................................................................... 4
29 580012767 Diode.................................................................................................................... 1
30 512720800 Fuse (10 Amp) ..................................................................................................... 3
31 502470902 Fuse (1 Amp) ....................................................................................................... 1
32 580002144 Diode.................................................................................................................... 1
33 520031801 Fuse (400 Amp) (24 Volt) .......................................................................................... 2
33 504226299 Fuse (325 Amp) (36 Volt) .......................................................................................... 2
34 504804704 Fuse (100 Amp)......................................................................................................... 1

2-5
5B480 12-99

CONTACTOR PANEL ASSEMBLY


("EE")

2-6
5B480 12-99

CONTACTOR PANEL ASSEMBLY


("EE")

ITEM PART NO. DESCRIPTION QTY

580000872 Contactor Panel......................................................................................................... 1


1 580002140 Contactor (☞ 5C288) ......................................................................................... 1
2 580002138 Contactor (☞ 5C286) ......................................................................................... 1
3 580002139 Link....................................................................................................................... 1
4 580002141 Link....................................................................................................................... 1
5 504226299 Fuse (325 Amp) (36 Volt) ..................................................................................... 1
6 520357818 Nut........................................................................................................................ 10
7 519433612 Lockwasher .......................................................................................................... 5
8 519433613 Fuse Holder (2-Way) ............................................................................................ 2
9 520357817 Washer ................................................................................................................. 5
10 520357815 Spacer.................................................................................................................. 5
11 520357814 Terminal Post........................................................................................................ 5
12 520357833 Bolt ....................................................................................................................... 5
13 520357824 Washer ................................................................................................................. 10
14 520357823 Screw ................................................................................................................... 10
15 520357805 Washer ................................................................................................................. 4
16 520357806 Screw ................................................................................................................... 4
17 580002143 Wire Harness ....................................................................................................... 1
18 520002142 Base Plate............................................................................................................ 1
19 519802817 Link....................................................................................................................... 1
20 520357810 Screw ................................................................................................................... 6
21 520357835 Lockwasher .......................................................................................................... 6
22 504804704 Fuse (100 Amp) ................................................................................................... 1
23 580002137 Bus Bar ................................................................................................................ 1
24 504058760 Contactor (☞ 5C284) ......................................................................................... 1
25 520031801 Fuse (400 Amp) ................................................................................................... 1
26 580001981 Relay .................................................................................................................... 2
27 520075814 Washer ................................................................................................................. 2
28 520357804 Screw ................................................................................................................... 2
29 520357825 Insulator ............................................................................................................... 1
30 519433632 Washer ................................................................................................................. 4
31 520357890 Screw ................................................................................................................... 4
32 580012767 Diode.................................................................................................................... 1
33 512720800 Fuse (10 Amp) ..................................................................................................... 3
34 502470902 Fuse (1 Amp) ....................................................................................................... 1
35 580002144 Diode.................................................................................................................... 1
36 520357826 Insulator ............................................................................................................... 1
37 520357819 Fuse Box .............................................................................................................. 1
38 520357822 Nut........................................................................................................................ 5
39 520357821 Insulator ............................................................................................................... 5
40 520357820 Spacer.................................................................................................................. 5

2-7
5C284 11-99

POWER STEER CONTACTOR

2-8
5C284 11-99

POWER STEER CONTACTOR

KEY:
A: Used on E Only
B: Used on EE Only

QTY
ITEM PART NO. DESCRIPTION A B

504058760 Contactor ........................................................................................................... 1 ..


520370800 Contactor ........................................................................................................... .. 1
1 520370805 Shroud........................................................................................................... .. 1
2 520372806 Screw ............................................................................................................ .. 2
3 520385802 Shield ............................................................................................................ .. 2
4 520370804 Insulator ........................................................................................................ .. 2
5 296320455 Contact (Fixed).............................................................................................. 2 2
6 519739830 Screw ............................................................................................................ 1 1
7 519739845 Cover............................................................................................................. 1 1
8 518803663 Spring............................................................................................................ .. 1
8 504059719 Spring............................................................................................................ 1 ..
9 296320456 Contact (Moving) ........................................................................................... 1 1
10 520370803 Coil and Frame.............................................................................................. .. 1
10 518803660 Coil and Frame.............................................................................................. 1 ..
11 519739834 Insulator ........................................................................................................ 1 1

296321148 Contactor Kit (Includes Items 5, 9) .................................................................... 1 1

2-9
5C286 02-98

TRACTION CONTACTOR

2-10
5C286 02-98

TRACTION CONTACTOR

KEY:
A: Used on E Only
B: Used on EE Only

QTY
ITEM PART NO. DESCRIPTION A B

580002138 Contactor ........................................................................................................... .. 2


580002149 Contactor ........................................................................................................... 2 ..
1 519739868 Contact (Fixed).............................................................................................. 2 2
2 519739869 Contact (Moving) ........................................................................................... 1 1
3 519739805 Cover............................................................................................................. 1 1
4 296321162 Screw ............................................................................................................ 2 2
5 519739866 Spring............................................................................................................ 1 1
6 519739849 Coil and Frame.............................................................................................. 1 ..
6 580002146 Coil and Frame.............................................................................................. .. 1
7 520370804 Insulator ........................................................................................................ .. 2
8 520357874 Shroud........................................................................................................... .. 1
9 520372806 Screw ............................................................................................................ .. 2
10 520385804 Shield ............................................................................................................ .. 2
11 580001246 Cap................................................................................................................ 1 1

580002280 Contactor Kit (Includes Items 1-2, 5) ................................................................. 1 1

2-11
5C288 02-98

LIFT PUMP CONTACTOR

2-12
5C288 02-98

LIFT PUMP CONTACTOR

KEY:
A: Used on E Only
B: Used on EE Only

QTY
ITEM PART NO. DESCRIPTION A B

580002148 Contactor ........................................................................................................... 1 ..


580002140 Contactor ........................................................................................................... .. 1
1 519739877 Contactor (Fixed) .......................................................................................... 2 2
2 296321382 Contactor (Moving)........................................................................................ 1 1
3 580002150 Cover............................................................................................................. 1 ..
3 519739814 Cover............................................................................................................. .. 1
4 519739813 Screw ............................................................................................................ 2 2
5 580002151 Spring............................................................................................................ 1 ..
5 520353801 Spring............................................................................................................ .. 1
6 520376802 Coil and Frame Assembly ............................................................................. .. 1
6 520353802 Coil and Frame.............................................................................................. .. 1
7 520371805 Shroud........................................................................................................... .. 1
8 520371804 Insulator ........................................................................................................ .. 2
9 520372806 Screw ............................................................................................................ .. 2
10 519739816 Base .............................................................................................................. 1 1
11 580002145 Shield ............................................................................................................ .. 2
12 519739878 End Cap ........................................................................................................ 1 1
13 519739820 Plunger.......................................................................................................... 1 1

519739821 Contactor Kit (Includes Items 1-2, 13) ............................................................... 1 1

2-13
7E3DO 12-99

CONTROLLER ASSEMBLY

2-14
7E3DO 12-99

CONTROLLER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

b 524135964 Controller Assembly (NR/NDR) ................................................................................. 1


a 524135965 Controller Assembly (NR/NDR) ................................................................................. 1
b 524135966 Controller Assembly (NS) .......................................................................................... 1
a 524135967 Controller Assembly (NS) .......................................................................................... 1
1 a 524135922 Control Handle (NR/NDR) (☞ 7E3DP) ............................................................... 1
1 b 524135923 Control Handle (NR/NDR) (☞ 7E3DP) ............................................................... 1
1 a 524135924 Control Handle (NS) (☞ 7E3DQ) ....................................................................... 1
1 b 524135925 Control Handle (NS) (☞ 7E3DQ) ....................................................................... 1
2 524135976 Spring................................................................................................................... 1
3 059989100 Pin ........................................................................................................................ 1
4 506647500 Lever Cam (with Gear) ......................................................................................... 1
5 524135172 Mounting Plate ..................................................................................................... 1
6 504997200 Disk ...................................................................................................................... 1
7 504996200 Spring................................................................................................................... 1
8 504575218 Roll Pin................................................................................................................. 1
9 524135972 Handle.................................................................................................................. 1
10 580000849 Potentiometer ....................................................................................................... 2
11 751182100 Spur Gear............................................................................................................. 2
12 502555901 Back-Up Washer .................................................................................................. 2
13 505113200 Torsion Spring ...................................................................................................... 2
14 504821200 Cam (with Gear Sector) ....................................................................................... 1
15 065777100 Snap Ring ............................................................................................................ 1
16 640154903 Screw ................................................................................................................... 5
17 500416908 Screw ................................................................................................................... 6
18 500030902 Lockwasher .......................................................................................................... 6
19 524135277 Switch................................................................................................................... 3
20 751199100 Insulator ............................................................................................................... 3
21 751191100 Plate ..................................................................................................................... 3
22 065572800 Screw ................................................................................................................... 1
23 500152901 Capscrew ............................................................................................................. 1
24 506791500 Bracket ................................................................................................................. 1
25 500227915 Snap Ring ............................................................................................................ 1
26 065448900 Washer ................................................................................................................. 1
27 502710904 Bearing................................................................................................................. 4
28 014970700 Nut........................................................................................................................ 4
29 502701511 Cap....................................................................................................................... 1
30 312850042 Strap Clamp ......................................................................................................... 1
31 524138831 Wire Harness............................................................................................................. 1
32 312850034 Strap Clamp............................................................................................................... AR
33 062143700 Capscrew................................................................................................................... 2
34 016103700 Washer ...................................................................................................................... 2
35 015026200 Lockwasher ............................................................................................................... 2
36 014936600 Nut ............................................................................................................................. 2
37 312850042 Strap Clamp............................................................................................................... 1
38 505150500 Wire Harness............................................................................................................. AR

2-15
7E3DO 12-99

CONTROLLER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

39 580021175 Clamp ........................................................................................................................ 1


39 516905800 Clamp ........................................................................................................................ 1

FOOTNOTES:
a With Side-Shift
b Without Side-Shift

2-16
7E3DP 12-99

CONTROL HANDLE ASSEMBLY


(NR/NDR)

ITEM PART NO. DESCRIPTION QTY

524135922 Control Handle (NR/NDR) (With Side-Shift) .............................................................. 1


524135923 Control Handle (NR/NDR) (Without Side-Shift) ......................................................... 1
1 524136211 Cover.................................................................................................................... 1
2 524136214 Membrane (Two Switch)....................................................................................... AR
2 524136215 Membrane (Three Switch).................................................................................... AR
3 524136219 Switch Assembly (Reach) .................................................................................... 1
4 524136220 Switch Assembly (Tilt) .......................................................................................... 1
5 524136221 Switch Assembly (Sideshift) ................................................................................. 1
6 524136222 Retainer................................................................................................................ 1
7 524136223 Handle.................................................................................................................. 1
8 524136224 Tolerance Ring ................................................................................................. 1
9 524136229 Screw ................................................................................................................... 2
10 580020009 Horn Button Switch (8 in. Leads) ......................................................................... 1
10 580020008 Horn Button Switch (12 in. Leads) ....................................................................... 1
10 524136228 Horn Button and Wire Assembly .......................................................................... 1
10 524143986 Wire Harness ....................................................................................................... 1

2-17
7E3DQ 12-99

CONTROL HANDLE ASSEMBLY


(NS)

ITEM PART NO. DESCRIPTION QTY

524135924 Control Handle (NS) (With Side-Shift) ....................................................................... 1


524135925 Control Handle (NS) (Without Side-Shift) .................................................................. 1
1 524136211 Cover.................................................................................................................... 1
2 524136212 Membrane ............................................................................................................ AR
2 524136213 Membrane ............................................................................................................ AR
3 524136219 Switch Assembly (Side-Shift) ............................................................................... 1
4 524136222 Retainer................................................................................................................ 1
5 524136223 Handle.................................................................................................................. 1
6 524136224 Tolerance Ring ..................................................................................................... 1
7 524136229 Screw ................................................................................................................... 2
8 580020009 Horn Button Switch (8 in. Leads) ......................................................................... 1
8 580020008 Horn Button Switch (12 in. Leads) ....................................................................... 1
8 524136228 Horn Button and Wire Assembly .......................................................................... 1
8 524143986 Wire Harness ....................................................................................................... 1

2-18
NOTES

2-19
12A220 02-00

DRIVE MOTOR ASSEMBLY


(24 VOLT)

2-20
12A220 02-00

DRIVE MOTOR ASSEMBLY


(24 VOLT)

ITEM PART NO. DESCRIPTION QTY

730060001 Traction Motor............................................................................................................ 1


1 730072501 Pole Piece ................................................................................................................. 4
2 730090601 Armature.................................................................................................................... 1
3 730072701 Pinion End Head ....................................................................................................... 1
4 519191801 Bearing ...................................................................................................................... 1
5 502809902 Retaining Ring ........................................................................................................... 1
6 730057504 Terminal Assembly .................................................................................................... 2
7 519191801 Bearing ...................................................................................................................... 1
8 059716400 Capscrew................................................................................................................... 6
9 015026200 Lockwasher ............................................................................................................... 6
10 518995015 Field Coil Kit .............................................................................................................. 1
11 723562101 Insulator..................................................................................................................... 4
12 506395544 Capscrew................................................................................................................... 8
13 730067701 Field Ring .................................................................................................................. 1
14 503152200 Insulator..................................................................................................................... 4
15 502423915 Washer ...................................................................................................................... 4
16 015040200 Lockwasher ............................................................................................................... 4
17 720064902 Nut ............................................................................................................................. 4
18 730045202 Brush Spring.............................................................................................................. 8
19 730048201 Holder Assembly ....................................................................................................... 1
19 730750600 Brush Ring ........................................................................................................... 1
19 730048201 Holder Assembly .................................................................................................. 4
19 722746104 Rivet ..................................................................................................................... 8
20 135650144 Brush ......................................................................................................................... 4
20 520399822 Brush Kit.................................................................................................................... 1
21 730035601 Head (CE).................................................................................................................. 1
22 580002123 Lockwasher ............................................................................................................... 4
23 580001957 Capscrew................................................................................................................... 4
24 730071502 Fan ............................................................................................................................ 1
24 a 730069704 Cover (CE)................................................................................................................. 1
24 a 730068701 Cover (Pump End) ..................................................................................................... 1
24 a 502635903 Screw......................................................................................................................... 2
24 a 721368101 Nut ............................................................................................................................. 2

FOOTNOTES:
a Not Illustrated for "EE" Construction

2-21
12A221 02-00

DRIVE MOTOR ASSEMBLY


(36 VOLT)

2-22
12A221 02-00

DRIVE MOTOR ASSEMBLY


(36 VOLT)

ITEM PART NO. DESCRIPTION QTY

730045003 Traction Motor............................................................................................................ 1


1 730053603 Armature.................................................................................................................... 1
2 504506501 End Head .................................................................................................................. 1
3 519191801 Bearing ...................................................................................................................... 1
4 502809902 Retaining Ring ........................................................................................................... 1
5 500227907 Snap Ring.................................................................................................................. 1
6 502463911 Oil Seal ...................................................................................................................... 1
7 059716400 Capscrew................................................................................................................... 6
8 015026200 Lockwasher ............................................................................................................... 6
9 721000303 Pole Piece ................................................................................................................. 4
10 518995016 Field Coil Kit .............................................................................................................. 1
11 723562101 Insulator..................................................................................................................... 4
12 015026400 Lockwasher ............................................................................................................... 8
13 055486800 Capscrew................................................................................................................... 8
14 730033700 Field Ring .................................................................................................................. 1
15 503152200 Insulator..................................................................................................................... 4
16 502423915 Washer ...................................................................................................................... 4
17 015040200 Lockwasher ............................................................................................................... 4
18 720064902 Nut ............................................................................................................................. 4
19 134178101 Brush Spring.............................................................................................................. 4
20 724093301 Brush Holder (RH) ..................................................................................................... 2
20 724093302 Brush Holder (LH) ..................................................................................................... 2
21 520399805 Brush Kit.................................................................................................................... 1
22 730035601 Head (CE).................................................................................................................. 1
23 015026000 Lockwasher ............................................................................................................... 4
24 501940903 Capscrew................................................................................................................... 4
25 723872300 Terminal..................................................................................................................... 2
26 730060200 Bearing ...................................................................................................................... 1
27 723380404 Fan ............................................................................................................................ 1
28 015026000 Lockwasher ............................................................................................................... 4
29 062151100 Capscrew................................................................................................................... 4
29 a 507031501 Cover (Long).............................................................................................................. 1
29 a 507031502 Cover (Short) ............................................................................................................. 1
29 a 723661401 Cover (Pinion End) .................................................................................................... 1
29 a 014864000 Screw......................................................................................................................... 2
29 a 580001941 Nut ............................................................................................................................. 2
29 a 062151100 Capscrew................................................................................................................... 4
29 a 015026000 Lockwasher ............................................................................................................... 4

FOOTNOTES:
a Not Illustrated for "EE" Construction

2-23
5K29 11-97

BATTERY CONNECTOR

ITEM PART NO. DESCRIPTION QTY

ad 506700515 Battery Connector (24 Volt) (Red) ............................................................................. 1


be 506700516 Battery Connector (24 Volt) (Red) ............................................................................. 1
cf 506700517 Battery Connector (24 Volt) (Red) ............................................................................. 1
ad 506700518 Battery Connector (36 Volt) (Gray) ............................................................................ 1
be 506700519 Battery Connector (36 Volt) (Gray) ............................................................................ 1
cf 506700520 Battery Connector (36 Volt) (Gray) ............................................................................ 1
1 514268317 Battery Connector (Red) (24 Volt)........................................................................ 1
1 514268301 Battery Connector (Gray) (36 Volt)....................................................................... 1
2 502164907 Cable .................................................................................................................... AR
3 012474300 Terminal................................................................................................................ 2
4 062151600 Capscrew ............................................................................................................. 1
5 016103500 Washer ................................................................................................................. 1
6 015026000 Lockwasher .......................................................................................................... 1
7 502382901 Nut........................................................................................................................ 1

FOOTNOTES:
a 12.5 in. Battery Compartment
b 14.6 in. Battery Compartment
c 16.6 in. Battery Compartment
d 20.50 in. Positive and Negative Cable Length
e 24.00 in. Positive and 23.50 in. Negative Cable Length
f 24.50 in. Positive and Negative Cable Length

2-24
NOTES

2-25
7D43 08-00

ELECTRICAL COMPONENTS

2-26
7D43 08-00

ELECTRICAL COMPONENTS

ITEM PART NO. DESCRIPTION QTY

1 507290501 Dash Display (Standard) ........................................................................................... 1


1 507290502 Dash Display (Freezer) .............................................................................................. 1
2 a 524138934 Label (Function with Side-Shift)................................................................................. 1
2 a 524138935 Label (Function without Side-Shift)............................................................................ 1
2 b 524136174 Label (Function with Side-Shift)................................................................................. 2
2 b 524136175 Labels (Function without Side-Shift).......................................................................... 2
3 504225252 Plug ........................................................................................................................... 2
4 504648700 Instrument Panel ....................................................................................................... 1
5 014863500 Screw......................................................................................................................... 5
6 580002134 Washer ...................................................................................................................... 5
7 014936200 Nut ............................................................................................................................. 5
8 504729700 Bracket ...................................................................................................................... 1
9 203142800 Capscrew................................................................................................................... 2
10 580002123 Lockwasher ............................................................................................................... 2
11 014936500 Nut ............................................................................................................................. 2
12 580001267 Stop Switch ............................................................................................................... 1
13 504240838 Key Switch ................................................................................................................. 1
14 504240712 Key ....................................................................................................................... 2
15 524135209 Label.......................................................................................................................... 1
16 524135207 Plate .......................................................................................................................... 1
17 505477534 Rivet .......................................................................................................................... 2
18 580008829 Electronic Board (MIB Assembly).............................................................................. 1
18 580008817 Electronic Board (MIB Assembly) (SEM Trucks) ....................................................... 1
19 504449782 Screw......................................................................................................................... 4
20 502137903 Lockwasher ............................................................................................................... 4

FOOTNOTES:
a Used with Reach Mast Only
b Used with Straddle Mast Only

2-27
NOTES

2-28
SECTION 3

3 DRIVE UNIT
CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE UNIT ARRANGEMENT ............................................................................................................................ 3-2


DRIVE UNIT ASSEMBLY ..................................................................................................................................... 3-4

3-1
8F3CF 03-98

DRIVE UNIT ARRANGEMENT

3-2
8F3CF 03-98

DRIVE UNIT ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

1 055485000 Capscrew................................................................................................................... 4
2 015026600 Lockwasher ............................................................................................................... 4
3 504575246 Caster (☞ 15A109) .................................................................................................. 1
4 504575243 Spacer ....................................................................................................................... 1
5 504575244 Spacer ....................................................................................................................... 1
6 504575242 Bushing ..................................................................................................................... 2
7 015627900 Lube Fitting................................................................................................................ 1
8 504575245 Shaft .......................................................................................................................... 1
9 203762500 Capscrew................................................................................................................... 1
10 015026400 Lockwasher ............................................................................................................... 1
11 014936900 Nut ............................................................................................................................. 1
12 500028914 Screw......................................................................................................................... 1
13 015026600 Lockwasher ............................................................................................................... 1
14 014964800 Nut ............................................................................................................................. 1
15 500028914 Screw......................................................................................................................... 1
16 014964800 Nut ............................................................................................................................. 1
17 507121500 Stop (Articulating)...................................................................................................... 1
18 055485100 Capscrew................................................................................................................... 2
19 015026600 Lockwasher ............................................................................................................... 2
20 501753912 Screw......................................................................................................................... 1
21 014970800 Nut ............................................................................................................................. 1
22 504366200 Chain Anchor............................................................................................................. 1
22 504574226 Pin ........................................................................................................................ 1
23 504347200 Adjuster ..................................................................................................................... 1
24 500905200 Link ............................................................................................................................ 1
25 520097600 Chain ......................................................................................................................... 1
26 730060001 Traction Motor (24 Volt) (☞ 12A220) ....................................................................... 1
26 730045003 Traction Motor (36 Volt) (☞ 12A221) ....................................................................... 1
27 449001134 Capscrew................................................................................................................... 3
28 449022016 Lockwasher ............................................................................................................... 3
29 050974300 O-Ring ....................................................................................................................... 1
30 520352824 Pinion Gear ............................................................................................................... 1
31 955400910 Lockwasher ............................................................................................................... 1
32 580022746 Nut ............................................................................................................................. 1
33 312080007 Key............................................................................................................................. 1
34 900126308 Lug Bolt ..................................................................................................................... 5
35 506849501 Wheel Assembly........................................................................................................ 1
35 506849502 Wheel Assembly........................................................................................................ 1
35 500532907 Tire (Rubber)........................................................................................................ 1
35 501789904 Tire (Polyurethane)............................................................................................... 1
35 506848500 Drive Wheel.......................................................................................................... 1
36 517185603 Drive Unit (☞ 8F3CE) .............................................................................................. 1
37 449001389 Capscrew................................................................................................................... 6
38 449022017 Lockwasher ............................................................................................................... 6
39 519931600 Axle (Articulating) ...................................................................................................... 1
39 501702903 Adhesive.................................................................................................................... AR

3-3
8F3CE 08-94

DRIVE UNIT ASSEMBLY

3-4
8F3CE 08-94

DRIVE UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

517185603 Drive Unit................................................................................................................... 1


1 932201909 Screw......................................................................................................................... 2
2 519766801 Ring (Centering) ........................................................................................................ 1
3 932201914 Capscrew................................................................................................................... 2
4 519766805 Washer ...................................................................................................................... 2
5 449015014 Nut ............................................................................................................................. 2
6 580022747 Capscrew................................................................................................................... 5
7 932201909 Screw......................................................................................................................... 2
8 932202909 Capscrew................................................................................................................... 6
9 519766845 Pin ............................................................................................................................. 2
10 519766809 Housing (Upper) ........................................................................................................ 1
11 519244834 Breather ............................................................................................................... 1
12 519244811 Plug ...................................................................................................................... 1
13 519244813 Seal ...................................................................................................................... 1
14 504239274 Lube Fitting .......................................................................................................... 2
15 520352824 Pinion Gear ............................................................................................................... 1
16 519766815 Nut ............................................................................................................................. 1
17 520352823 Gear .......................................................................................................................... 1
18 519766814 Bearing ...................................................................................................................... 2
19 519766817 Shim (0.004 in.) ......................................................................................................... AR
19 519766818 Shim (0.006 in.) ......................................................................................................... AR
19 519766819 Shim (0.012 in.) ......................................................................................................... AR
19 519766820 Shim (0.020 in.) ......................................................................................................... AR
20 519766824 Spacer ....................................................................................................................... 1
21 520352820 Plug ........................................................................................................................... 1
22 519244813 Seal ........................................................................................................................... 1
23 520353822 Screw......................................................................................................................... 2
24 449001170 Capscrew................................................................................................................... 9
25 519766835 Cover ......................................................................................................................... 1
26 520352813 Drive Axle .................................................................................................................. 1
27 519766841 Wheel Stud ................................................................................................................ 5
28 520352811 Seal ........................................................................................................................... 1
29 520352815 Bearing ...................................................................................................................... 2
30 519766825 Shim (0.004 in.) ......................................................................................................... AR
30 519766826 Shim (0.006 in.) ......................................................................................................... AR
30 519766827 Shim (0.012 in.) ......................................................................................................... AR
30 519766828 Shim (0.020 in.) ......................................................................................................... AR
31 520352802 Seal Ring ................................................................................................................... 1
32 520352803 Shield ........................................................................................................................ 1
33 520352817 Disk ........................................................................................................................... 1
34 520352816 Capscrew................................................................................................................... 1
35 520352804 Gear Set .................................................................................................................... 1
36 520352801 Housing (Lower) ........................................................................................................ 1

3-5
NOTES

3-6
SECTION 4

4 STEERING SYSTEM
CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

GEAR PUMP ...................................................................................................................................................... 4-10


HYDRAULIC STEER MOTOR.............................................................................................................................. 4-6
POWER STEER ARRANGEMENT ...................................................................................................................... 4-2
STEER CONTROL UNIT...................................................................................................................................... 4-4
STEER MOTOR ASSEMBLY
"E" ................................................................................................................................................................... 4-12
"EE"................................................................................................................................................................. 4-14
STEER PUMP AND MOTOR ............................................................................................................................... 4-8

4-1
9E41 10-99

POWER STEER ARRANGEMENT

4-2
9E41 10-99

POWER STEER ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

1 640154903 Screw......................................................................................................................... 1
2 015026000 Lockwasher ............................................................................................................... 1
3 014936500 Nut ............................................................................................................................. 1
3 505042200 Tiller and Knob Assembly.......................................................................................... 1
4 500227903 Snap Ring ............................................................................................................ 1
5 064175600 Washer ................................................................................................................. 1
6 640083905 Thrust Washer...................................................................................................... 2
7 505040200 Knob..................................................................................................................... 1
8 505039200 Tiller Assembly ..................................................................................................... 1
9 500046918 Bushing............................................................................................................ 1
10 504575247 Chain ......................................................................................................................... 1
11 014711900 Capscrew (2.0 in.) ..................................................................................................... 1
12 061278200 Washer ...................................................................................................................... 4
12 505053200 Bracket Assembly ...................................................................................................... 1
13 500227903 Snap Ring ............................................................................................................ 2
14 505050200 Sprocket (12 Teeth) .............................................................................................. 1
15 023796300 Key (Woodruff) ..................................................................................................... 1
16 064175600 Washer ................................................................................................................. 1
17 640087902 Bearing................................................................................................................. 2
18 505038200 Shaft..................................................................................................................... 1
19 505044200 Bracket ................................................................................................................. 1
20 059719100 Capscrew................................................................................................................... 2
21 030605400 Roll Pin ...................................................................................................................... 1
22 505071200 Sprocket (14 Teeth) ................................................................................................... 1
23 504805724 Steering Column........................................................................................................ 1
24 057048200 Capscrew................................................................................................................... 2
25 015026400 Lockwasher ............................................................................................................... 2
26 500154904 Fitting (90 ) ................................................................................................................ 1
26 052645300 O-Ring.................................................................................................................. 1
27 055729800 Fitting (90 ) ................................................................................................................ 2
27 052645300 O-Ring.................................................................................................................. 1
28 056363100 Fitting (90 ) ................................................................................................................ 1
28 056363300 O-Ring.................................................................................................................. 1
29 504805747 Steer Control Unit (☞ 9B2BK) ................................................................................. 1
30 507099500 Mounting Bracket....................................................................................................... 1
31 055486800 Capscrew................................................................................................................... 3
32 061278000 Washer ...................................................................................................................... 4
33 015026400 Lockwasher ............................................................................................................... 7
34 502770908 Hose Assembly.......................................................................................................... 1
35 501768915 Hose Assembly.......................................................................................................... 1
36 065588700 Capscrew................................................................................................................... 2
37 015026600 Lockwasher ............................................................................................................... 9
38 720002901 Nut ............................................................................................................................. 1
39 061278400 Washer ...................................................................................................................... 1
40 504575240 Sprocket (11 Teeth) ................................................................................................... 1
41 059634500 Fitting (90 ) ................................................................................................................ 2
41 052645400 O-Ring.................................................................................................................. 1
42 504575241 Hydraulic Steer Motor (☞ 9B2BE) ........................................................................... 1

4-3
9B2BK 10-97

STEER CONTROL UNIT

4-4
9B2BK 10-97

STEER CONTROL UNIT

ITEM PART NO. DESCRIPTION QTY

504805747 Steer Control Unit ...................................................................................................... 1


1 .. . . . Seal ...................................................................................................................... 1
2 520086627 Check Valve ......................................................................................................... 1
3 .. . . . Housing ................................................................................................................ 1
4 504805749 Bushing ................................................................................................................ 1
5 504226283 Ball ....................................................................................................................... 1
6 .. . . . O-Ring.................................................................................................................. 1
7 504226233 Bearing................................................................................................................. 1
8 504226256 Ring...................................................................................................................... 1
9 504226253 Pin ........................................................................................................................ 1
10 .. . . . Spool .................................................................................................................... 1
11 .. . . . Sleeve .................................................................................................................. 1
12 520086601 Spring Set ............................................................................................................ 1
13 518793644 Shaft..................................................................................................................... 1
14 .. . . . O-Ring.................................................................................................................. 1
15 520086602 Plate ..................................................................................................................... 1
16 520086603 Gear Set............................................................................................................... 1
17 .. . . . O-Ring.................................................................................................................. 2
18 520086604 Cover.................................................................................................................... 1
19 .. . . . Washer ................................................................................................................. 7
20 518803636 Screw ................................................................................................................... 1
21 518794638 Capscrew ............................................................................................................. 6
22 518802628 Nameplate............................................................................................................ 1
23 504227212 Screw ................................................................................................................... 2

504805748 Seal Kit (Includes Items 1, 6, 14, 17, 19)................................................................... 1

4-5
9B2BE 03-94

HYDRAULIC STEER MOTOR

4-6
9B2BE 03-94

HYDRAULIC STEER MOTOR

ITEM PART NO. DESCRIPTION QTY

504575241 Hydraulic Steer Motor................................................................................................ 1


1 520345800 Screw ................................................................................................................... 4
2 520345801 Mounting Flange .................................................................................................. 1
3 520345802 Seal ...................................................................................................................... 1
4 520345803 Washer ................................................................................................................. 1
5 520345804 Seal ...................................................................................................................... 1
6 620345805 Seal ...................................................................................................................... 1
7 520345806 Bearing................................................................................................................. 1
8 520345807 Needle Bearing .................................................................................................... 1
9 520345808 Shaft..................................................................................................................... 1
10 520345809 Housing ................................................................................................................ 1
11 520345810 Drive..................................................................................................................... 1
12 520345811 Seal ...................................................................................................................... 3
13 520345812 Plate ..................................................................................................................... 1
14 520345813 Gerotor Set........................................................................................................... 1
15 520345814 End Cap ............................................................................................................... 1
16 520345815 Screw ................................................................................................................... 7

4-7
6T126 10-97

STEER PUMP AND MOTOR

ITEM PART NO. DESCRIPTION QTY

1 057040500 Fitting......................................................................................................................... 1
1 056363300 O-Ring.................................................................................................................. 1
2 061353000 Fitting......................................................................................................................... 1
2 052645500 O-Ring.................................................................................................................. 1
3 052642300 Fitting (90 ) ................................................................................................................ 1
3 052645300 O-Ring.................................................................................................................. 1
4 058721200 Fitting (45 ) ................................................................................................................ 1
4 056363300 O-Ring.................................................................................................................. 1
5 580000080 Brake Assembly (☞ 6J297) ..................................................................................... 1
6 059079500 Capscrew................................................................................................................... 2
7 015026400 Lockwasher ............................................................................................................... 2
8 504575231 Steer Motor (24 Volt) ("E") (☞ 12B156) ................................................................... 1
8 504575233 Steer Motor (36 Volt) ("E" and "EE") (☞ 12B156, 12B146) ..................................... 1
8 504575232 Steer Motor (24 Volt) ("EE") (☞ 12B146) ................................................................. 1

4-8
NOTES

4-9
6J297 02-98

GEAR PUMP

4-10
6J297 02-98

GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

580000880 Steer Control Unit ...................................................................................................... 4


1 580002333 Bolt ............................................................................................................................ 4
2 .. . . . Retaining Ring ........................................................................................................... 1
3 .. . . . Shaft Seal .................................................................................................................. 1
4 .. . . . Flange ....................................................................................................................... 1
5 .. . . . Back-Up Ring ............................................................................................................ 2
6 .. . . . E-Ring ....................................................................................................................... 2
7 .. . . . Bushing ..................................................................................................................... 2
8 .. . . . O-Ring ....................................................................................................................... 2
9 .. . . . Dowel Pin .................................................................................................................. 4
10 .. . . . Pump Body ................................................................................................................ 1
11 .. . . . Idler Gear .................................................................................................................. 1
12 .. . . . Drive Gear ................................................................................................................. 1
13 .. . . . Plug ........................................................................................................................... 1
14 580002339 Screw......................................................................................................................... 1
15 .. . . . End Cover.................................................................................................................. 1
16 580002335 Plug ........................................................................................................................... 2
17 580002336 Plug ........................................................................................................................... 1
18 .. . . . Spring ........................................................................................................................ 1
19 .. . . . Spring Cap ................................................................................................................ 2
20 580002337 Poppet ....................................................................................................................... 1
21 .. . . . Spring ........................................................................................................................ 1
22 580002338 Spacer ....................................................................................................................... 1
23 .. . . . Plug ........................................................................................................................... 2
24 580011499 Sleeve........................................................................................................................ 2

518793602 Seal Kit (Includes Items 2-3, 5-6, 8) .......................................................................... 1


518800661 Flange Kit (Includes Items 2-4, 9).............................................................................. 1
580002332 Load Sense Kit (Includes Items 13, 18-19, 21, 23) ................................................... 1

4-11
12B156 10-97

STEER MOTOR ASSEMBLY


("E")

ITEM PART NO. DESCRIPTION QTY

504575233 Steer Motor (36 Volt) ................................................................................................. 1


504575231 Steer Motor (24 Volt) ................................................................................................. 1
1 520344800 Cover Assembly (CE) ................................................................................................ 1
2 520344801 Terminal Stud Kit .................................................................................................. 2
3 520344802 Brush Ring Assembly........................................................................................... 1
4 518264804 Brush Spring .................................................................................................... 4
5 520344803 Brush ............................................................................................................... 4
6 520344816 Brush Ring ....................................................................................................... 1
7 520344805 Armature Assembly (24 Volt)..................................................................................... 1
7 520344812 Armature (36 Volt) ..................................................................................................... 1
8 520344807 Retaining Ring...................................................................................................... 1
9 520344806 Bearing................................................................................................................. 1
10 022061000 Ball Bearing.......................................................................................................... 1
11 518264807 Washer ...................................................................................................................... 1
12 520344810 Cover ......................................................................................................................... 1
13 520344811 Screw......................................................................................................................... 1
14 520344809 Stator Assembly ........................................................................................................ 1
15 520344813 Bolt ............................................................................................................................ 2
16 520344808 Cover ......................................................................................................................... 1
17 520344814 Fan ............................................................................................................................ 1

4-12
NOTES

4-13
12B146 10-97

STEER MOTOR ASSEMBLY


("EE")

4-14
12B146 10-97

STEER MOTOR ASSEMBLY


("EE")

ITEM PART NO. DESCRIPTION QTY

504575233 Steer Motor (36 Volt) ................................................................................................. 1


504575232 Steer Motor (24 Volt) ................................................................................................. 1
1 520344821 Cover Assembly (CE) ................................................................................................ 1
2 520344801 Terminal Stud Kit .................................................................................................. 2
3 520344802 Brush Ring Assembly........................................................................................... 1
4 518264804 Brush Spring .................................................................................................... 4
5 520344803 Brush ............................................................................................................... 4
6 520344816 Brush Ring ....................................................................................................... 1
7 520344824 Armature Assembly (24 Volt)..................................................................................... 1
7 520344825 Armature (36 Volt) ..................................................................................................... 1
8 520344806 Bearing................................................................................................................. 1
9 022061000 Ball Bearing.......................................................................................................... 1
10 518264807 Washer ...................................................................................................................... 1
11 520344817 Cover ......................................................................................................................... 1
12 520344818 Cover ......................................................................................................................... 1
13 520344823 Stator ......................................................................................................................... 1
14 518264815 Bolt ............................................................................................................................ 2
15 520344808 Cover ......................................................................................................................... 1
16 520344819 Fan ............................................................................................................................ 1
17 520344820 Cover ......................................................................................................................... 1

4-15
NOTES

4-16
SECTION 5

5 CASTER, LOAD WHEEL AND BRAKE SYSTEM


CONTENTS

SECTION 5
CASTER, LOAD WHEEL AND BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY ............................................................................................................................................. 5-8


BRAKE PEDAL AND OPERATOR SENSING SWITCH ....................................................................................... 5-6
CASTER ASSEMBLY ......................................................................................................................................... 5-12
DRIVE BRAKE ASSEMBLY ................................................................................................................................. 5-2
LOAD WHEEL
SINGLE........................................................................................................................................................... 5-16
TANDEM ......................................................................................................................................................... 5-14
MASTER CYLINDER ......................................................................................................................................... 5-10
SLAVE CYLINDER ............................................................................................................................................... 5-9

5-1
2Z49 02-98

DRIVE BRAKE ASSEMBLY

5-2
2Z49 02-98

DRIVE BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 506706501 Hose .......................................................................................................................... 1


2 312850034 Strap Clamp............................................................................................................... 3
3 252370600 Reservoir ................................................................................................................... 1
3 014936500 Nut ............................................................................................................................. 1
3 015026000 Lockwasher ............................................................................................................... 1
3 014863800 Screw......................................................................................................................... 1
3 580001941 Nut ............................................................................................................................. 1
4 253370700 Clamp ........................................................................................................................ 1
5 502097902 Nut ............................................................................................................................. 1
6 061278300 Washer ...................................................................................................................... 1
7 519045600 Brake Drum ............................................................................................................... 1
8 .. . . . Spacer (Brake Drum) (24 Volt) .................................................................................. 1
8 .. . . . Spacer (Brake Drum) (36 Volt) .................................................................................. 1
9 519412823 Shoe and Lining (☞ 2G19) ...................................................................................... 1
10 500031902 Capscrew................................................................................................................... 2
11 520045088 Washer ...................................................................................................................... 2
12 507337500 Spacer (Brake Assembly) (36 Volt)............................................................................ 1
12 507349500 Spacer (Brake Assembly) (24 Volt)............................................................................ 1
13 065576500 Capscrew................................................................................................................... 4
14 520045088 Washer ...................................................................................................................... 4
15 501921911 Clamp ........................................................................................................................ 1
16 015026400 Lockwasher ............................................................................................................... 1
17 203078700 Capscrew................................................................................................................... 1
18 506734501 Drive Brake Assembly ............................................................................................... 1
18 506705501 Hose .......................................................................................................................... 1
19 506704500 Slave Cylinder (☞ 2B39) ......................................................................................... 1
20 203142600 Capscrew................................................................................................................... 2
21 015026000 Lockwasher ............................................................................................................... 3
22 014972600 Nut ............................................................................................................................. 1
23 015003200 Nut ............................................................................................................................. 1
24 504945200 Push Rod................................................................................................................... 1
25 506748500 Actuation Rod ............................................................................................................ 1
26 502536905 Bearing ...................................................................................................................... 1
27 504575221 Screw......................................................................................................................... 1
28 014971400 Nut ............................................................................................................................. 1
29 505188200 Bolt ............................................................................................................................ 1
30 061278000 Washer ...................................................................................................................... 1
31 014970800 Nut ............................................................................................................................. 1
32 504942200 Bushing ..................................................................................................................... 2
33 506611500 Control Bar ................................................................................................................ 1
34 504944200 Spring ........................................................................................................................ 1
35 500416909 Screw......................................................................................................................... 2
36 500030902 Lockwasher ............................................................................................................... 2
37 585061900 Switch ........................................................................................................................ 1
38 751199100 Insulator..................................................................................................................... 1
39 751191100 Plate .......................................................................................................................... 1
40 023022800 Pin ............................................................................................................................. 1
41 506833500 Guide ......................................................................................................................... 1
42 500625902 Bushing ................................................................................................................ 2
43 507161500 Bracket ...................................................................................................................... 1

5-3
2Z49 02-98

DRIVE BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

44 505166200 Tube........................................................................................................................... 1
45 505263200 Spacer ....................................................................................................................... 1
46 505357200 Washer (36 Volt) ........................................................................................................ 1

5-4
NOTES

5-5
G10131 08-00

BRAKE PEDAL AND OPERATOR SENSING SWITCH

5-6
G10131 08-00

BRAKE PEDAL AND OPERATOR SENSING SWITCH

ITEM PART NO. DESCRIPTION QTY

1 506924500 Pad ............................................................................................................................ 1


2 015414700 Cotter Pin .................................................................................................................. 1
3 502398901 Washer ...................................................................................................................... 1
4 580011543 Bushing ..................................................................................................................... 2
5 580011551 Bolt ............................................................................................................................ 1
5 449021001 Washer ...................................................................................................................... 1
5 449015135 Nut ............................................................................................................................. 1
6 507067500 Brake Pedal ............................................................................................................... 1
7 520082842 Rod End Pin .............................................................................................................. 1
8 506705501 Hose .......................................................................................................................... 1
9 506706501 Hose .......................................................................................................................... 1
10 506703502 Master Cylinder ......................................................................................................... 1
11 507160501 Pad ............................................................................................................................ 1
12 504804749 Switch Assembly (Operator Sensing) ........................................................................ 1
13 585058900 Wire Clip (Not Illustrated) .......................................................................................... 1
14 507159502 Floor Plate ................................................................................................................. 1

5-7
2G19 10-97

BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 519412819 Clip ............................................................................................................................ 1


2 519412818 Lever.......................................................................................................................... 1
3 519412817 Camshaft ................................................................................................................... 1
4 519412822 Back Plate ................................................................................................................. 1
5 519412823 Shoe and Lining ........................................................................................................ 2
6 519412821 Spring ........................................................................................................................ 2

5-8
2B39 03-96

SLAVE CYLINDER

ITEM PART NO. DESCRIPTION QTY

506704500 Slave Cylinder ........................................................................................................... 1


1 520337805 Boot...................................................................................................................... 1
1 .. . . . Piston Assembly................................................................................................... 1
2 520338805 Cup .................................................................................................................. 1
3 520338803 Piston ............................................................................................................... 1
4 014788600 Bleed Screw ......................................................................................................... 1
5 520338801 Casting ................................................................................................................. 1

520337819 Repair Kit (Includes Items 1-3) .................................................................................. 1

5-9
2B40 10-97

MASTER CYLINDER

5-10
2B40 10-97

MASTER CYLINDER

ITEM PART NO. DESCRIPTION QTY

506703502 Master Cylinder ......................................................................................................... 1


1 520337805 Boot...................................................................................................................... 1
2 .. . . . Retaining Ring...................................................................................................... 1
3 520337807 Cup....................................................................................................................... 1
4 .. . . . Piston ................................................................................................................... 1
5 520337808 Retainer................................................................................................................ 1
6 520337809 Spring................................................................................................................... 1
7 520337817 Valve Retainer ...................................................................................................... 1
8 520337816 Spring................................................................................................................... 1
9 520337810 Valve Stem ........................................................................................................... 1
10 520337815 Seal ...................................................................................................................... 1
11 520337801 Cylinder ................................................................................................................ 1
12 520337803 Connector............................................................................................................. 1
13 015492800 Gasket.................................................................................................................. 1
14 510135801 Fitting ................................................................................................................... 1
15 015486100 Gasket.................................................................................................................. 1
16 520337813 Bolt ....................................................................................................................... 1

520337818 Repair Kit (Includes Items 1-2, 4) .............................................................................. 1

5-11
15A109 11-99

CASTER ASSEMBLY

5-12
15A109 11-99

CASTER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

504575248 Caster Swivel............................................................................................................. 1


504575246 Caster ........................................................................................................................ 1
1 504575256 Swivel Plate.......................................................................................................... 1
2 504575249 Bearing................................................................................................................. 1
3 580014934 O-Ring.................................................................................................................. 1
4 950517905 Bearing................................................................................................................. 1
5 504575253 Cover.................................................................................................................... 1
6 015421600 Cotter Pin ............................................................................................................. 1
7 504805714 Nut........................................................................................................................ 1
8 504575254 Fitting......................................................................................................................... 2
9 540575262 Nut ............................................................................................................................. 1
10 449022041 Lockwasher ............................................................................................................... 1
11 504575261 Bolt ............................................................................................................................ 1
12 504575255 Fork ........................................................................................................................... 1
13 015420100 Cotter Pin .................................................................................................................. 2
14 504805715 Nut ............................................................................................................................. 2
15 955400910 Lockwasher ............................................................................................................... 2
16 504575257 Axle Shaft .................................................................................................................. 1
16 504575263 Wheel ........................................................................................................................ 2
17 504575254 Fitting ................................................................................................................... 1
18 504575266 Washer ................................................................................................................. 2
19 950517900 Bearing Set .......................................................................................................... 2
20 504575264 Wheel ................................................................................................................... 1

5-13
11B98 10-97

LOAD WHEEL
(TANDEM)

5-14
11B98 10-97

LOAD WHEEL
(TANDEM)

KEY:
A: Standard Application
B: Freezer Application

QTY
ITEM PART NO. DESCRIPTION A B

1 ad 505035200 Capscrew........................................................................................................... 4 ..
1 bc 504449776 Capscrew........................................................................................................... 4 ..
1 ad 505035200 Capscrew........................................................................................................... .. 4
1 bc 504449776 Capscrew........................................................................................................... .. 4
2 016110300 Washer .............................................................................................................. 8 8
3 504450702 Bracket .............................................................................................................. 4 4
4 ad 505034200 Sleeve................................................................................................................ 4 ..
4 bc 504449752 Sleeve................................................................................................................ 4 ..
4 ad 504952201 Sleeve................................................................................................................ .. 4
4 bc 504952202 Sleeve................................................................................................................ .. 4
5 015120400 Bearing .............................................................................................................. 8 8
6 ad 506626501 Load Wheel ....................................................................................................... 4 ..
6 ad 506788502 Load Wheel ....................................................................................................... 4 ..
6 bc 506626501 Load Wheel ....................................................................................................... .. 4
6 bc 506788502 Load Wheel ....................................................................................................... .. 4
7 504449732 Nut ..................................................................................................................... 4 4
7 310156230 Anti-Seize Lubricant .......................................................................................... AR AR

FOOTNOTES:
a Durometer Rating 92
b Durometer Rating 97
c Load Wheel Size 5 in. X 3 in.
d Load Wheel Size 5 in. X 4 in.

5-15
11B84 10-97

LOAD WHEEL
(SINGLE)

5-16
11B84 10-97

LOAD WHEEL
(SINGLE)

ITEM PART NO. DESCRIPTION QTY

519865601 Load Wheel Assembly............................................................................................... 2


1 501788915 Tire (Polyurethane)............................................................................................... 1
2 506738501 Wheel ................................................................................................................... 1
3 023021000 Pin ............................................................................................................................. 4
4 506743501 Pin ............................................................................................................................. 2
5 504575220 Spacer ....................................................................................................................... 4
6 950401910 Ball Bearing ............................................................................................................... 4

5-17
NOTES

5-18
SECTION 6

6 HYDRAULIC SYSTEM
CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC CONTROL VALVE AND FITTINGS ................................................................................................ 6-6


HYDRAULIC CONTROL VALVE ASSEMBLY....................................................................................................... 6-8
HYDRAULIC MOTOR......................................................................................................................................... 6-18
S/N PENDING PER ECN 83793⇒ ................................................................................................................. 6-16
⇒S/N PENDING PER ECN 83793 ................................................................................................................. 6-14
HYDRAULIC PUMP AND MOTOR..................................................................................................................... 6-10
HYDRAULIC PUMP ASSEMBLY........................................................................................................................ 6-12
HYDRAULIC SYSTEM ......................................................................................................................................... 6-2
HYDRAULIC TANK ASSEMBLY......................................................................................................................... 6-20

6-1
6L3EM 11-97

HYDRAULIC SYSTEM

6-2
6L3EM 11-97

HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 062159500 Clamp ........................................................................................................................ 8


2 a 580001188 Hose .......................................................................................................................... 1
2 b 580002020 Hose .......................................................................................................................... 1
2 c 580001189 Hose .......................................................................................................................... 1
3 520082874 Hose .......................................................................................................................... 1
4 504575225 Hose .......................................................................................................................... 1
5 062151500 Capscrew................................................................................................................... 2
6 015026400 Lockwasher ............................................................................................................... 2
6 016103500 Washer ...................................................................................................................... 2
6 016103500 Washer ...................................................................................................................... 2
7 505066200 Spacer Block ............................................................................................................. 1
8 501704905 Fitting (90 )........................................................................................................... 1
9 501704904 Fitting (45 )........................................................................................................... 1
10 520008600 Oil Filter Assembly..................................................................................................... 1
10 506827500 Filter Head............................................................................................................ 1
11 506829500 Filter Element ....................................................................................................... 1
12 502623918 Hose Assembly.......................................................................................................... 1
13 062159700 Clamp ........................................................................................................................ 4
14 504575223 Hose .......................................................................................................................... 1
15 506824500 Tube........................................................................................................................... 1
16 505074200 Hose .......................................................................................................................... 1
17 502056904 Clamp ........................................................................................................................ 4
18 506463500 Hose .......................................................................................................................... 1
19 520000600 Tube........................................................................................................................... 1
20 506462500 Hose .......................................................................................................................... 1
21 505062200 Isolator....................................................................................................................... 4
22 203079700 Capscrew................................................................................................................... 4
23 015026400 Lockwasher ............................................................................................................... 4
24 502398907 Washer ...................................................................................................................... 4
25 .. . . . Lift Pump and Motor Assembly (☞ 6T125) .............................................................. 1
26 504575227 Fitting (with O-Ring) (24 Volt) ............................................................................... 1
26 501704903 Fitting (with O-Ring) (36 Volt) ............................................................................... 1
27 122392115 Fitting (45 ) (24 Volt) ............................................................................................ 1
27 052645400 O-Ring ............................................................................................................. 1
27 058414900 Fitting (45 ) (36 Volt) ............................................................................................ 1
27 052645500 O-Ring ............................................................................................................. 1
28 515589326 Hose .......................................................................................................................... 1
29 501710951 Hose .......................................................................................................................... 1
30 502846901 Hose Assembly.......................................................................................................... 1
31 059716300 Capscrew................................................................................................................... 8
32 015026200 Lockwasher ............................................................................................................... 8
33 016103700 Washer ...................................................................................................................... 4
34 014936600 Nut ............................................................................................................................. 8
35 504228208 Bracket ...................................................................................................................... 4
36 504228261 Channel (Rubber) ...................................................................................................... 4
37 505075200 Plate .......................................................................................................................... 1
38 .. . . . Steer Pump and Motor (☞ 6T126) .......................................................................... 1
39 058721200 Fitting (45 )........................................................................................................... 1
39 056363300 O-Ring ............................................................................................................. 1
40 061353000 Fitting ................................................................................................................... 1

6-3
6L3EM 11-97

HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

40 052645500 O-Ring ............................................................................................................. 1


41 052642300 Fitting (90 )........................................................................................................... 1
41 052645300 O-Ring ............................................................................................................. 1
42 057040500 Fitting ................................................................................................................... 1
42 052645300 O-Ring ............................................................................................................. 1
43 062159500 Clamp ........................................................................................................................ 2
44 a 520002601 Tube Assembly .......................................................................................................... 1
44 b 520002602 Tube Assembly .......................................................................................................... 1
44 c 520002603 Tube Assembly .......................................................................................................... 1
45 a 520001601 Tube Assembly .......................................................................................................... 1
45 b 520001602 Tube Assembly .......................................................................................................... 1
45 c 520001603 Tube Assembly .......................................................................................................... 1
46 059711500 Capscrew................................................................................................................... 2
47 016104000 Washer ...................................................................................................................... 2
48 519433611 Hydraulic Control Valve (☞ 6H178) ......................................................................... 1
49 052642500 Fitting (90 )........................................................................................................... 1
49 052645500 O-Ring ............................................................................................................. 1
50 501704904 Fitting ................................................................................................................... 1
50 052645500 O-Ring ............................................................................................................. 1
51 052643200 Fitting ................................................................................................................... 2
51 052645200 O-Ring ............................................................................................................. 1
52 058355900 Fitting (90 )........................................................................................................... 1
52 052645500 O-Ring ............................................................................................................. 1
53 a 502654908 Hose Assembly.......................................................................................................... 1
53 b 502654909 Hose Assembly.......................................................................................................... 1
53 c 502654910 Hose Assembly.......................................................................................................... 1
54 501918902 Fitting......................................................................................................................... 1
55 a 519823600 Tank (☞ 6K49) ......................................................................................................... 1
55 b 519824600 Tank (☞ 6K49) ......................................................................................................... 1
55 c 519825600 Tank (☞ 6K49) ......................................................................................................... 1
56 507008500 Bracket ...................................................................................................................... 1
57 500902102 Breather..................................................................................................................... 1
58 507166500 Tube........................................................................................................................... 1
59 520082840 Hose .......................................................................................................................... 1
60 062159500 Clamp ........................................................................................................................ 1
61 203142600 Capscrew................................................................................................................... 2
62 520082841 Clamp ........................................................................................................................ 2
63 016103500 Washer ...................................................................................................................... 2
64 014936500 Nut ............................................................................................................................. 2
64 003257000 Hydraulic Oil .............................................................................................................. AR
65 d 057048200 Capscrew................................................................................................................... 2
66 d 580028801 Bracket ...................................................................................................................... 1
67 d 014939700 Nut ............................................................................................................................. 1

FOOTNOTES:
a 12.5 in. Battery Compartment
b 14.6 in. Battery Compartment
c 16.6 in. Battery Compartment
d Not Illustrated

6-4
NOTES

6-5
6H179 10-97

HYDRAULIC CONTROL VALVE AND FITTINGS

6-6
6H179 10-97

HYDRAULIC CONTROL VALVE AND FITTINGS

ITEM PART NO. DESCRIPTION QTY

519951600 Hydraulic Control Valve Assembly............................................................................. 1


1 052642500 Fitting......................................................................................................................... 1
1 052645500 O-Ring.................................................................................................................. 1
2 058355900 Fitting......................................................................................................................... 1
2 052645500 O-Ring.................................................................................................................. 1
3 052643200 Fitting......................................................................................................................... 2
3 052645200 O-Ring.................................................................................................................. 1
4 501704904 Fitting......................................................................................................................... 1
4 052645500 O-Ring.................................................................................................................. 1
5 052643300 Fitting......................................................................................................................... 1
5 052645300 O-Ring.................................................................................................................. 1
6 519433611 Hydraulic Control Valve (☞ 6H178) ......................................................................... 1

6-7
6H178 10-97

HYDRAULIC CONTROL VALVE ASSEMBLY

6-8
6H178 10-97

HYDRAULIC CONTROL VALVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

519433611 Hydraulic Control Valve ............................................................................................. 1


1 203757600 Screw ................................................................................................................... 2
2 .. . . . O-Ring.................................................................................................................. 2
3 520356801 Relief Valve .......................................................................................................... 1
4 .. . . . Back-Up Ring ....................................................................................................... 1
5 .. . . . O-Ring.................................................................................................................. 1
6 .. . . . O-Ring.................................................................................................................. 1
7 520356813 Plug ...................................................................................................................... 6
8 .. . . . O-Ring.................................................................................................................. 6
9 520356811 Plug ...................................................................................................................... 1
10 520356805 Orifice................................................................................................................... 1
11 520356806 Plug ...................................................................................................................... 1
12 .. . . . O-Ring.................................................................................................................. 1
13 520356807 Spring................................................................................................................... 1
14 520356810 Relief Valve .......................................................................................................... 1
15 520356808 Plug ...................................................................................................................... 1
16 .. . . . O-Ring.................................................................................................................. 2
17 506395595 Plug ...................................................................................................................... 1
18 520356829 Muffler .................................................................................................................. 1
19 520356803 Valvistor................................................................................................................ 1
19 520356830 Coil................................................................................................................... 1
20 .. . . . O-Ring.................................................................................................................. 2
21 .. . . . O-Ring.................................................................................................................. 2
22 .. . . . Back-Up Ring ....................................................................................................... 4
23 520356804 Valvistor................................................................................................................ 1
23 502356830 Coil................................................................................................................... 1
24 .. . . . Back-Up Ring ....................................................................................................... 2
25 .. . . . O-Ring.................................................................................................................. 1
26 520356802 Valve..................................................................................................................... 1
27 520356831 Coil................................................................................................................... 2
28 519433619 Capscrew ............................................................................................................. 4
29 .. . . . O-Ring.................................................................................................................. 2
30 .. . . . O-Ring.................................................................................................................. 2
31 .. . . . O-Ring.................................................................................................................. 2
32 .. . . . O-Ring.................................................................................................................. 4
33 520356814 Plug ...................................................................................................................... 1
34 .. . . . O-Ring.................................................................................................................. 1
35 520356800 Check Valve ......................................................................................................... 1
36 .. . . . O-Ring.................................................................................................................. 1
37 .. . . . O-Ring.................................................................................................................. 1
38 .. . . . Back-Up Ring ....................................................................................................... 1
39 520356809 Block .................................................................................................................... 1

520356816 Seal Kit (Includes Items 2, 8, 12, 16, 34)................................................................... 1


520356819 Proportional Valve Seal Kit (Includes Items 29-32) ................................................... 1
520356817 Relief Valve Seal Kit (Includes Items 4-6) ................................................................. 1
520356818 Valvistor Seal Kit (Includes Items 20-22, 24-25)........................................................ 1
520356820 Check Valve Kit (Includes Items 36-38)..................................................................... 1

6-9
6T125 02-00

HYDRAULIC PUMP AND MOTOR

6-10
6T125 02-00

HYDRAULIC PUMP AND MOTOR

ITEM PART NO. DESCRIPTION QTY

1 501704903 Fitting (24 Volt) .......................................................................................................... 1


1 501704903 Fitting (36 Volt) .......................................................................................................... 1
1 052645500 O-Ring.................................................................................................................. 1
2 122392115 Fitting (24 Volt) .......................................................................................................... 1
2 052645400 O-Ring.................................................................................................................. 1
2 058414900 Fitting (36 Volt) .......................................................................................................... 1
2 052645500 O-Ring.................................................................................................................. 1
3 580017369 Hydraulic Pump (☞ 6J291) ...................................................................................... 1
3 580017371 Hydraulic Pump (☞ 6J291) ...................................................................................... 1
4 057048200 Capscrew................................................................................................................... 2
5 015026400 Lockwasher ............................................................................................................... 2
6 580024698 Motor (☞ 12B159) ................................................................................................... 1
6 580024697 Motor (☞ 12B159) ................................................................................................... 1

6-11
6J291 02-00

HYDRAULIC PUMP ASSEMBLY

6-12
6J291 02-00

HYDRAULIC PUMP ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580017371 Hydraulic Pump (36 Volt)........................................................................................... 1


580017369 Hydraulic Pump (24 Volt)........................................................................................... 1
1 520329801 Retaining Ring...................................................................................................... 1
2 .. . . . Shaft Seal............................................................................................................. 1
3 520329802 Flange .................................................................................................................. 1
4 .. . . . Back-Up Ring ....................................................................................................... 4
5 .. . . . E-Seal .................................................................................................................. 4
6 .. . . . Bushing ................................................................................................................ 2
7 .. . . . O-Ring.................................................................................................................. 2
8 .. . . . Pump Body........................................................................................................... 1
9 .. . . . Idler Gear ............................................................................................................. 1
10 .. . . . Drive Gear............................................................................................................ 1
11 518800693 Cover.................................................................................................................... 1
12 520329812 Bolt (24 Volt)......................................................................................................... 4
12 520329813 Bolt (36 Volt)......................................................................................................... 4

518793602 Seal Kit (Includes Items 1-2, 4-5, 7) .......................................................................... 1

6-13
12B159 02-98

HYDRAULIC MOTOR
(⇒S/N PENDING PER ECN 83793)

6-14
12B159 02-98

HYDRAULIC MOTOR
(⇒S/N PENDING PER ECN 83793)

ITEM PART NO. DESCRIPTION QTY

580024697 Motor (24 Volt) ........................................................................................................... 1


580024698 Motor 36 Volt) ............................................................................................................ 1
1 730051001 Hydraulic Pump and Motor................................................................................... 8
2 730070701 End Head ............................................................................................................. 1
3 518995017 Field Coil Kit (24 Volt)........................................................................................... 1
3 518995018 Field Coil Kit (36 Volt)........................................................................................... 1
4 730072501 Pole Piece (24 Volt) .............................................................................................. 4
4 730072502 Pole Piece (36 Volt) .............................................................................................. 4
5 506395544 Capscrew ............................................................................................................. 8
6 502507906 Ball Bearing.......................................................................................................... 1
7 730106600 Armature (24 Volt) ................................................................................................ 1
7 730107600 Armature (36 Volt) ................................................................................................ 1
8 730051501 Plate ..................................................................................................................... 1
9 730043200 Nut........................................................................................................................ 12
10 730068201 Screw ................................................................................................................... 4
11 722746104 Rivet ..................................................................................................................... 1
11 730052501 Ring Gear and Pinion ...................................................................................... 1
11 730049501 Brush Holder.................................................................................................... 4
11 730048201 Holder Assembly.............................................................................................. 8
12 730065701 Head (CE) ............................................................................................................ 1
13 730011201 Nut........................................................................................................................ 1
14 730042204 Lockwasher .......................................................................................................... 1
15 449001415 Capscrew ............................................................................................................. 1
16 520399822 Brush Kit............................................................................................................... 1
17 730054501 Brush Holder ........................................................................................................ 1
18 730067705 Field Ring (24 Volt)............................................................................................... 1
18 730067704 Field Ring (36 Volt)............................................................................................... 1
19 730060200 Bearing................................................................................................................. 1
20 730044200 Washer ................................................................................................................. 1
21 730045202 Brush Spring ........................................................................................................ 8
21 a 730069705 Cover (Vented) (CE)............................................................................................. 1
21 a 730069706 Cover (Nonvented) (CE) ("EE") ............................................................................ 1
21 a 730068701 Cover (Nonvented) (PE) ("EE") ............................................................................ 1
21 a 721368101 Nut (Retainer)....................................................................................................... 2
21 a 502635903 Screw ................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

6-15
12B159 02-98

HYDRAULIC MOTOR
(S/N PENDING PER ECN 83793⇒)

6-16
12B159 02-98

HYDRAULIC MOTOR
(S/N PENDING PER ECN 83793⇒)

ITEM PART NO. DESCRIPTION QTY

580024697 Motor (24 Volt) (Group No. 8509400)........................................................................ 1


580024698 Motor (36 Volt) (Group No. 8509401)........................................................................ 1
1 a 580027061 Armature (with Fan) ............................................................................................. 1
1 b 580027034 Armature .............................................................................................................. 1
2 a 580027062 Frame ................................................................................................................... 1
2 b 580027060 Frame ................................................................................................................... 1
3 580027014 Screw ................................................................................................................... 8
4 580027019 Ball Bearing.......................................................................................................... 1
5 580027027 Washer ................................................................................................................. 1
6 580027012 Bearing................................................................................................................. 1
7 580027031 Cover Band .......................................................................................................... 1
8 580027007 Bearing................................................................................................................. 1
9 580027008 Ball Bearing.......................................................................................................... 1
10 580027028 Screw ................................................................................................................... 4
11 580027018 Connection ........................................................................................................... 1
12 580027021 Washer (Tooth)..................................................................................................... 1
13 580027026 Nut........................................................................................................................ 1
14 580027022 Lockwasher (Spring) ............................................................................................ 1
15 580027024 Nut........................................................................................................................ 1
16 580027025 Spring Disc........................................................................................................... 1
17 580027020 Bushing ................................................................................................................ 2
18 580027013 Brush Holder ........................................................................................................ 1
19 580027017 Washer (Spring) ................................................................................................... 4
20 580027016 Washer (Plain)...................................................................................................... 4
21 580027015 Screw ................................................................................................................... 4
22 580027030 Brush.................................................................................................................... 8
23 580027009 Lockring................................................................................................................ 1
24 580027010 Screw ................................................................................................................... 6
25 580026733 Cover (CE) ........................................................................................................... 1
26 580026411 Cover (CE) ........................................................................................................... 1
27 c 721368101 Nut........................................................................................................................ 2
28 c 502635903 Screw ................................................................................................................... 2

FOOTNOTES:
a 24 Volt
b 36 Volt
c Not Illustrated

6-17
12B159 02-98

HYDRAULIC MOTOR

6-18
12B159 02-98

HYDRAULIC MOTOR

ITEM PART NO. DESCRIPTION QTY

580024698 Motor (36 Volt) ........................................................................................................... 1


580024697 Motor (24 Volt) ........................................................................................................... 1
1 730051001 Hydraulic Pump and Motor................................................................................... 8
2 730070701 End Head ............................................................................................................. 1
3 518995017 Field Coil Kit (24 Volt)........................................................................................... 1
3 518995018 Field Coil Kit (36 Volt)........................................................................................... 1
4 730072501 Pole Piece (24 Volt) .............................................................................................. 4
4 730072502 Pole Piece (36 Volt) .............................................................................................. 4
5 506395544 Capscrew ............................................................................................................. 8
6 502507906 Ball Bearing.......................................................................................................... 1
7 730106600 Armature (24 Volt) ................................................................................................ 1
7 730107600 Armature (36 Volt) ................................................................................................ 1
8 730051501 Plate ..................................................................................................................... 1
9 730043200 Nut........................................................................................................................ 12
10 730068201 Screw ................................................................................................................... 4
11 730049501 Brush Holder ........................................................................................................ 4
11 730052501 Ring Gear and Pinion ...................................................................................... 8
11 730048201 Holder Assembly.............................................................................................. 1
11 722746104 Rivet................................................................................................................. 1
12 730065701 Head (CE) ............................................................................................................ 1
13 760011201 Nut........................................................................................................................ 1
14 730042204 Lockwasher .......................................................................................................... 1
15 449001415 Capscrew ............................................................................................................. 1
16 520399822 Brush Kit............................................................................................................... 1
17 730054501 Brush Holder ........................................................................................................ 1
18 730067705 Field Ring (24 Volt)............................................................................................... 1
18 730067704 Field Ring (36 Volt)............................................................................................... 1
19 730060200 Bearing................................................................................................................. 1
20 730044200 Washer ................................................................................................................. 1
21 730045202 Brush Spring ........................................................................................................ 8
21 a 730069705 Cover (Vented) (CE)............................................................................................. 1
21 a 730069706 Cover (Nonvented) (CE) ("EE") ............................................................................ 1
21 a 730068701 Cover (Nonvented) (PE) ("EE") ............................................................................ 1
21 a 721368101 Nut (Retainer)....................................................................................................... 2
21 a 502635903 Screw ................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

6-19
6K49 11-97

HYDRAULIC TANK ASSEMBLY

6-20
6K49 11-97

HYDRAULIC TANK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 506740500 Dipstick ...................................................................................................................... 1


2 507169500 Cap ............................................................................................................................ 1
3 507168500 Strainer ...................................................................................................................... 1
4 507164500 Cover ......................................................................................................................... 1
5 580001859 Nut ............................................................................................................................. 3
6 015026000 Lockwasher ............................................................................................................... 3
7 016133700 Washer ...................................................................................................................... 6
8 524135175 Gasket ....................................................................................................................... 1
9 014970700 Nut ............................................................................................................................. 6
10 580001409 Thread Sealant .......................................................................................................... 3
11 016103500 Washer ...................................................................................................................... 3
12 502635903 Screw......................................................................................................................... 3
13 a 519823600 Tank ........................................................................................................................... 1
13 b 519824600 Tank ........................................................................................................................... 1
13 c 519825600 Tank ........................................................................................................................... 1
14 015027700 Washer ...................................................................................................................... 2
15 502632901 Screw......................................................................................................................... 2

FOOTNOTES:
a 12.5 in. Battery Compartment
b 14.6 in. Battery Compartment
c 16.6 in. Battery Compartment

6-21
NOTES

6-22
SECTION 7

7 LIFTING MECHANISM
CONTENTS

SECTION 7
LIFTING MECHANISM

DESCRIPTION PAGE

CARRIAGE ASSEMBLY
INNER............................................................................................................................................................. 7-40
OUTER ........................................................................................................................................................... 7-36
CHAINS, PINS, AND ANCHORS
NS 040/050 AE AND NR 035/045 AD
TWO STAGE ................................................................................................................................................. 7-4
CHAINS, PINS, SHEAVES, AND ANCHORS
THREE STAGE ............................................................................................................................................... 7-22
EXTEND CYLINDER ASSEMBLY...................................................................................................................... 7-51
FORK CARRIAGE ASSEMBLY
NS 040/050 AE
THREE STAGE ........................................................................................................................................... 7-34
TWO STAGE ............................................................................................................................................... 7-16
FREE-LIFT CYLINDER ASSEMBLY
THREE STAGE ............................................................................................................................................... 7-29
HOSE AND WIRE TAKE-UP
NR 035/045 AD
TWO STAGE ............................................................................................................................................... 7-56
NR 035/045 AD AND NDR 030 AD
THREE STAGE ........................................................................................................................................... 7-58
INNER AND OUTER MAST
NS 040/050 AE AND NR 035/045 AD
TWO STAGE ................................................................................................................................................. 7-2
INNER, INERMEDIATE, AND OUTER MAST
THREE STAGE ............................................................................................................................................... 7-18
LIFT AND FREE-LIFT CYLINDER CONNECTING GROUP
THREE STAGE ............................................................................................................................................... 7-26
LIFT AND FREE-LIFT CYLINDER INSTALLATION
THREE STAGE ............................................................................................................................................... 7-24
LIFT CYLINDER ASSEMBLY
TWO STAGE AND THREE STAGE .................................................................................................................. 7-8
LIFT CYLINDER CONNECTING GROUP
TWO STAGE ................................................................................................................................................... 7-12
LIFT CYLINDER INSTALLATION
NS 040/050 AE AND NR 035/045 AD
TWO STAGE ................................................................................................................................................. 7-6
LIFT LIMIT SWITCH
THREE STAGE ............................................................................................................................................... 7-32
TWO STAGE ................................................................................................................................................... 7-14
REACH ARM
DOUBLE ......................................................................................................................................................... 7-47
SINGLE........................................................................................................................................................... 7-44
SIDE-SHIFT CYLINDER .................................................................................................................................... 7-54
TILT CYLINDER ASSEMBLY ............................................................................................................................. 7-50

7-1
3A273 10-97

INNER AND OUTER MAST


(NS 040/050 AE AND NR 035/045 AD) (TWO STAGE)

7-2
3A273 10-97

INNER AND OUTER MAST


(NS 040/050 AE AND NR 035/045 AD) (TWO STAGE)

NR 035/045 AD

OALH
DESCRIPTION 89.0 in. 101.0 in. 101.0 in. 107.0 in. 110.0 in.
ITEM
Mast A566 A566 A566 A566 A566
Group Number 3429 3734 3988 4293 4445
Mast Assembly 504575288 504575289 504575290 504575291 504575299
1 Inner Mast 518657610 518657616 518657622 518657628 518657631
2 Outer Mast 504771710 504771716 504771722 504771728 504771731

NS 040/050 AD

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in.
ITEM
Mast A572 A572 A572 A572
Group Number 3505 3810 4064 4369
Mast Assembly 520066610 520066616 520066622 520066628
1 Inner Mast 518657610 518657616 518657622 518657628
2 Outer Mast 505066710 505066716 505066722 505066728

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 a .. . . . Outer Mast ........................................................................................................... 1
3 932119907 Screw ................................................................................................................... 4
4 937501908 Nut........................................................................................................................ 4
5 505066700 Load Roller........................................................................................................... 4
6 449029009 Snap Ring ............................................................................................................ 4
7 504562100 Plug ...................................................................................................................... 4
8 031129200 Pin ........................................................................................................................ 2
9 449001418 Capscrew ............................................................................................................. 2
10 502566904 Washer ................................................................................................................. 2
11 500302502 Wear Strip (LH) .................................................................................................... 1
12 500303502 Shim (LH) ............................................................................................................. 1
13 500303501 Shim (RH) ............................................................................................................ 1
14 500302501 Wear Strip (RH).................................................................................................... 1
15 504353200 Cushion ................................................................................................................ 6

FOOTNOTES:
a Refer to Table

7-3
G10174 10-00

CHAINS, PINS, AND ANCHORS


(NS 040/050 AE AND NR 035/045 AD) (TWO STAGE)

7-4
G10174 10-00

CHAINS, PINS, AND ANCHORS


(NS 040/050 AE AND NR 035/045 AD) (TWO STAGE)

NR 035/045 AD

OALH
DESCRIPTION 89.0 in. 101.0 in. 101.0 in. 107.0 in. 110.0 in.
ITEM
Mast A566 A566 A566 A566 A566
Group Number 3429 3734 3988 4293 4445
5 Chain 902977414 902977417 902977420 902977438 902977442

NR 040/050 AD

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in.
ITEM
Mast A572 A572 A572 A572
Group Number 3505 3810 4064 4369
5 Chain 902977414 902977417 902977420 902977438

ITEM PART NO. DESCRIPTION QTY

1 502925500 Sheave ...................................................................................................................... 2


2 015126000 Ball Bearing ............................................................................................................... 2
3 449030008 Retaining Ring ........................................................................................................... 2
4 449029011 Snap Ring.................................................................................................................. 2
5 a .. . . . Chain ......................................................................................................................... 2
6 015416200 Cotter Pin .................................................................................................................. 6
7 519686300 Pin ............................................................................................................................. 2
8 505590500 Chain Anchor............................................................................................................. 2
9 449015011 Nut ............................................................................................................................. 4
10 519432647 Carriage (☞ 3D215) ................................................................................................ 1

FOOTNOTES:
a Refer to Table

7-5
G10175 10-00

LIFT CYLINDER INSTALLATION


(NS 040/050 AE AND NR 035/045 AD) (TWO STAGE)

7-6
G10175 10-00

LIFT CYLINDER INSTALLATION


(NS 040/050 AE AND NR 035/045 AD) (TWO STAGE)

ITEM PART NO. DESCRIPTION QTY

1 500227905 Snap Ring.................................................................................................................. 2


2 520005802 Washer ...................................................................................................................... 2
3 504049202 Bushing ..................................................................................................................... 2
4 503837200 Shim .......................................................................................................................... AR
5 449001023 Capscrew................................................................................................................... 4
6 449022005 Lockwasher ............................................................................................................... 4
7 503151200 Retainer ..................................................................................................................... 2
8 504353200 Cushion ..................................................................................................................... 2
9 .. . . . Lift Cylinder (☞ 6A114) ........................................................................................... 2
10 505610502 Plate (LH) .................................................................................................................. 1
11 505610501 Plate (RH).................................................................................................................. 1
12 449001415 Capscrew................................................................................................................... 4
13 449022016 Lockwasher ............................................................................................................... 4

7-7
6A114 12-97

LIFT CYLINDER ASSEMBLY


(TWO STAGE AND THREE STAGE)

NS 035/045 AD (TWO STAGE)

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in. 110.0 in.
ITEM Mast A566 A566 A566 A566 A566
Group Number 3429 3734 3988 4293 4445
Cylinder
8602905 8602911 8602917 8602923 8602926
Group Number
Lift Cylinder 518700605 518700611 518700617 518700623 518700626
5 Tube 518337624 518337630 518337636 518337642 518337645
6 Spacer 505707520 505707520 505707503 505707503 505707503
17 Rod 518343624 518347630 518343636 518343642 518343645

NS 035/045 AD AND NDR 030 AD (THREE STAGE)

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in.
ITEM Mast A567 A567 A567 A567
Group Number 5004 5385 5766 6147
Cylinder
8603105 8603111 8603117 8603123
Group Number
Lift Cylinder 518702605 518702611 518702617 518702623
5 Tube 518337624 518337630 518337636 518337642
6 Spacer 505707505 505707523 505707507 505707525
17 Rod 518343624 518343630 518343636 518343642

7-8
6A114 12-97

LIFT CYLINDER ASSEMBLY


(TWO STAGE AND THREE STAGE)

NS 035/045 AD AND NDR 030 AD (THREE STAGE) (CONT.)

OALH
DESCRIPTION 110.0 in. 119.0 in. 125.0 in. 131.0 in.
ITEM Mast A567 A567 A567 A567
Group Number 6375 6909 7290 7671
Cylinder
8603126 8603135 8603141 8603147
Group Number
Lift Cylinder 518702626 518702635 518702641 518702647
5 Tube 518337645 518337654 518337660 518337666
6 Spacer 505707525 505707526 ---- 505707527
17 Rod 518343645 518343654 518343660 518343666

NS 040/050 AE (THREE STAGE)

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in. 110.0 in.
ITEM Mast A573 A573 A573 A573 A573
Group Number 5105 5563 5944 6325 6553
Cylinder
8603205 8603211 8603217 8603223 8603226
Group Number
Lift Cylinder 518703605 518703611 518703617 518703623 518703626
5 Tube 518337624 518337630 518337636 518337642 518337645
6 Spacer 505707504 505707504 505707522 505707506 505707506
17 Rod 518343624 518343630 518343636 518343642 518343645

NS 040/050 AE (TWO STAGE)

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in.
ITEM Mast A572 A572 A572 A572
Group Number 3505 3810 4064 4369
Cylinder
8603005 8603011 8603017 8603023
Group Number
Lift Cylinder 518701605 518701611 518701617 518701623
5 Tube 518337624 518337630 518337636 518337642
6 Spacer ---- ---- 505707524 505707524
17 Rod 518343624 518343630 518343636 518343642

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 .. . . . Rod Wiper ............................................................................................................ 1
2 .. . . . Seal ...................................................................................................................... 2
3 505586500 Gland.................................................................................................................... 1
4 .. . . . O-Ring.................................................................................................................. 1
5 a .. . . . Tube ..................................................................................................................... 1
6 a .. . . . Spacer.................................................................................................................. 1

7-9
6A114 12-97

LIFT CYLINDER ASSEMBLY


(TWO STAGE AND THREE STAGE)

ITEM PART NO. DESCRIPTION QTY

7 502978502 Velocity Fuse ........................................................................................................ 1


7 052645400 O-Ring ............................................................................................................. 1
8 064570300 Snap Ring ............................................................................................................ 1
9 .. . . . Wear Ring ............................................................................................................ 1
10 504162200 Piston ................................................................................................................... 1
11 .. . . . Backup Ring ......................................................................................................... 1
12 501850904 Snap Ring ............................................................................................................ 1
13 504150200 Shim (0.007 in.).................................................................................................... AR
13 504149200 Shim (0.020 in.).................................................................................................... AR
13 504151200 Shim (0.005 in.).................................................................................................... AR
14 504148200 Washer ................................................................................................................. 1
15 504147200 Check Valve ......................................................................................................... 1
16 .. . . . O-Ring.................................................................................................................. 1
17 a .. . . . Rod....................................................................................................................... 1

522375005 Packing Kit (Includes Items 1-2, 4, 9, 11, 16) ............................................................ 1

FOOTNOTES:
a Refer to Table

7-10
NOTES

7-11
G10176 10-00

LIFT CYLINDER CONNECTING GROUP


(TWO STAGE)

7-12
G10176 10-00

LIFT CYLINDER CONNECTING GROUP


(TWO STAGE)

ITEM PART NO. DESCRIPTION QTY

1 520334800 Hose .......................................................................................................................... 1


2 519996600 Tube........................................................................................................................... 1
3 052229600 Fitting (90 ) ................................................................................................................ 1
3 052645400 O-Ring.................................................................................................................. 1
4 059634600 Fitting......................................................................................................................... 1
4 052645300 O-Ring.................................................................................................................. 1
5 504575298 Control Valve (Lowering) ........................................................................................... 1
6 518795669 Housing ..................................................................................................................... 1
7 449001028 Capscrew................................................................................................................... 2
8 449022016 Lockwasher ............................................................................................................... 4
9 449015014 Nut ............................................................................................................................. 2
10 449001134 Capscrew................................................................................................................... 2
11 505067200 Bracket ...................................................................................................................... 1
12 505080200 Spacer ....................................................................................................................... 1

7-13
5L30 07-94

LIFT LIMIT SWITCH


(TWO STAGE)

7-14
5L30 07-94

LIFT LIMIT SWITCH


(TWO STAGE)

ITEM PART NO. DESCRIPTION QTY

1 519994600 Tube Assembly .......................................................................................................... 1


2 312850044 Strap Clamp............................................................................................................... 2
3 014716400 Capscrew................................................................................................................... 4
4 061278300 Washer ...................................................................................................................... 4
5 503068200 Shim .......................................................................................................................... 4
6 503067200 Plate .......................................................................................................................... 2
7 500403902 Strap Clamp............................................................................................................... 2
8 504971502 Arm............................................................................................................................ 1
9 504971500 Switch ........................................................................................................................ 1
10 014864100 Screw......................................................................................................................... 2
11 015025600 Lockwasher ............................................................................................................... 2
12 014936200 Nut ............................................................................................................................. 2
13 501929901 Connector .................................................................................................................. 1
14 506902502 Cable Assembly......................................................................................................... 1
15 506834500 Mounting Bracket....................................................................................................... 1
16 062151300 Capscrew................................................................................................................... 2
17 061277800 Washer ...................................................................................................................... 2
18 015026000 Lockwasher ............................................................................................................... 2
19 504575229 Nut ............................................................................................................................. 2

7-15
3D215 10-97

FORK CARRIAGE ASSEMBLY


(NS 040/050 AE) (TWO STAGE)

7-16
3D215 10-97

FORK CARRIAGE ASSEMBLY


(NS 040/050 AE) (TWO STAGE)

ITEM PART NO. DESCRIPTION QTY

1 519432647 Carriage..................................................................................................................... 1
2 932119907 Screw......................................................................................................................... 2
3 937501908 Nut ............................................................................................................................. 2
4 503927500 Stud ........................................................................................................................... 2
5 a 065069700 Thrust Roller (2.9 in.)................................................................................................. 2
5 a 065069800 Thrust Roller (3.0 in.)................................................................................................. 2
5 a 065069900 Thrust Roller (3.1 in.)................................................................................................. 2
5 a 500722301 Thrust Roller (3.124 in.)............................................................................................. 2
5 a 500722302 Thrust Roller (3.17 in.)............................................................................................... 2
5 a 500722303 Thrust Roller (2.9 in.)................................................................................................. 2
6 064424900 Washer ...................................................................................................................... 2
7 312233090 Snap Ring.................................................................................................................. 2
8 449076005 Lube Fitting................................................................................................................ 2
9 507033500 Load Roller ................................................................................................................ 4
10 449029009 Snap Ring.................................................................................................................. 4
11 504562100 Plug ........................................................................................................................... 2
12 909086101 Shim (0.047 in.) ......................................................................................................... AR
12 909086102 Shim (0.030 in.) ......................................................................................................... AR
12 909086103 Shim (0.015 in.) ......................................................................................................... AR
12 909086104 Shim (0.125 in.) ......................................................................................................... AR
12 909086105 Shim (0.311 in.) ......................................................................................................... AR
12 909086106 Shim (0.020 in.) ......................................................................................................... AR
13 907806300 Roller Assembly......................................................................................................... 2
14 449022017 Lockwasher ............................................................................................................... 4
15 449001296 Capscrew................................................................................................................... 4

FOOTNOTES:
a Select to Fit Snugly

7-17
3C265 10-97

INNER, INERMEDIATE, AND OUTER MAST


(THREE STAGE)

7-18
3C265 10-97

INNER, INERMEDIATE, AND OUTER MAST


(THREE STAGE)

NS 035/045 AD AND NDR 030 AD

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in.
ITEM
Mast A567 A567 A567 A567
Group Number 5004 5385 5766 6147
Mast Assembly 504575292 504575293 504575294 504575295
1 Inner Mast 518708610 518708616 518708622 518708628
2 Intermediate Mast 518658610 518658616 518658622 518658628
3 Outer Mast 504772710 504772716 504772722 504772728

NS 035/045 AD AND NDR 030 AD (CONT.)

OALH
DESCRIPTION 110.0 in. 119.0 in. 125.0 in. 131.0 in.
ITEM
Mast A567 A567 A567 A567
Group Number 6375 6909 7290 7671
Mast Assembly 519432658 504575296 506395525 506395526
1 Inner Mast 518708631 518708640 518708646 518708652
2 Intermediate Mast 518658631 518658640 518658646 518658652
3 Outer Mast 504772731 504772740 504772746 504772752

NS 040/050 AE

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in. 110.0 in.
ITEM
Mast A573 A573 A573 A573 A573
Group Number 5105 5563 5944 6325 6553
Mast Assembly 523439010 523439016 523439022 523439028 523439031
1 Inner Mast 518708610 518708616 518708622 518708628 518708631
2 Intermediate Mast 518658610 518658616 518658622 518658628 518658631
3 Outer Mast 504772710 504772716 504772722 504772728 504772731

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 a .. . . . Intermediate Mast ................................................................................................ 1
3 a .. . . . Outer Mast ........................................................................................................... 1
4 932119907 Screw ................................................................................................................... 8
5 937501908 Nut........................................................................................................................ 8
6 507033500 Load Roller........................................................................................................... 8
6 504117200 Load Roller........................................................................................................... 8
7 449029009 Snap Ring ............................................................................................................ 8
8 504562100 Plug ...................................................................................................................... 8
9 504353200 Cushion ................................................................................................................ 6
10 031129200 Pin ........................................................................................................................ 2
11 500303502 Shim (LH) (Intermediate Mast)............................................................................. 1

7-19
3C265 10-97

INNER, INERMEDIATE, AND OUTER MAST


(THREE STAGE)

ITEM PART NO. DESCRIPTION QTY

12 500302502 Wear Strip (LH) (Intermediate Mast) .................................................................... 1


13 502566904 Washer ................................................................................................................. 4
14 449001410 Screw ................................................................................................................... 4
15 500303501 Shim (RH) (Intermediate Mast) ............................................................................ 1
16 500302501 Wear Strip (RH) (Intermediate Mast) ................................................................... 2
17 502314100 Shim (Inner Mast)................................................................................................. 2
18 502313100 Wear Plate (Inner Mast) ....................................................................................... 2
19 449002197 Screw ................................................................................................................... 1

FOOTNOTES:
a Refer to Table

7-20
NOTES

7-21
G10177 10-00

CHAINS, PINS, SHEAVES, AND ANCHORS


(THREE STAGE)

7-22
G10177 10-00

CHAINS, PINS, SHEAVES, AND ANCHORS


(THREE STAGE)

NS 035/045 AD AND NDR 030 AD

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in.
ITEM
Mast A567 A567 A567 A567
Group Number 5004 5385 5766 6147
7 Chain 902977427 902977428 902977430 902977440
12 Chain 902977458 902977461 902977423 902977425

NS 035/045 AD AND NDR 030 AD (CONT.)

OALH
DESCRIPTION 110.0 in. 119.0 in. 125.0 in. 131.0 in.
ITEM
Mast A567 A567 A567 A567
Group Number 6375 6909 7290 7671
7 Chain 902977444 902977473 902977409 902977411
12 Chain 902977401 902977404 902977409 902977411

NS 040/050 AE

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in. 110.0 in.
ITEM
Mast A573 A573 A573 A573 A573
Group Number 5105 5563 5944 6325 6553
7 Chain 902977427 902977428 902977430 902977440 902977444
12 Chain 902977458 902977461 902977423 902977425 902977401

ITEM PART NO. DESCRIPTION QTY

1 449030008 Retaining Ring ........................................................................................................... 4


2 505747500 Support...................................................................................................................... 1
3 501217200 Shaft .......................................................................................................................... 1
4 502925500 Sheave ...................................................................................................................... 4
5 015126000 Ball Bearing ............................................................................................................... 4
6 449029008 Retaining Ring ........................................................................................................... 4
7 a .. . . . Chain ......................................................................................................................... 2
8 015416200 Cotter Pin .................................................................................................................. 12
9 519686300 Pin ............................................................................................................................. 8
10 505590500 Chain Anchor............................................................................................................. 4
11 449015011 Nut ............................................................................................................................. 2
12 a .. . . . Chain ......................................................................................................................... 2
13 501211201 Spacer ....................................................................................................................... 2
14 502002200 Spacer ....................................................................................................................... 1
15 519432650 Carriage (☞ 3D216) ................................................................................................ 1

FOOTNOTES:
a Refer to Table

7-23
G10178 10-00

LIFT AND FREE-LIFT CYLINDER INSTALLATION


(THREE STAGE)

7-24
G10178 10-00

LIFT AND FREE-LIFT CYLINDER INSTALLATION


(THREE STAGE)

ITEM PART NO. DESCRIPTION QTY

1 500227905 Snap Ring.................................................................................................................. 2


2 520005802 Washer ...................................................................................................................... 2
3 504049202 Bushing ..................................................................................................................... 2
4 503837200 Shim .......................................................................................................................... 2
5 449001023 Capscrew................................................................................................................... 4
6 449022005 Lockwasher ............................................................................................................... 4
7 503151200 Retainer ..................................................................................................................... 2
8 504353200 Cushion ..................................................................................................................... 2
9 .. . . . Lift Cylinder (☞ 6A114) ........................................................................................... 2
10 505610502 Plate (LH) .................................................................................................................. 1
11 505610501 Plate (RH).................................................................................................................. 1
12 449001415 Capscrew................................................................................................................... 4
13 449022016 Lockwasher ............................................................................................................... 4
14 015003300 Nut ............................................................................................................................. 2
15 505582500 Clamp ........................................................................................................................ 1
16 .. . . . Free-Lift Cylinder (☞ 6B29) ..................................................................................... 1

7-25
G10179 10-00

LIFT AND FREE-LIFT CYLINDER CONNECTING GROUP


(THREE STAGE)

7-26
G10179 10-00

LIFT AND FREE-LIFT CYLINDER CONNECTING GROUP


(THREE STAGE)

NS 035/045 AD AND NDR 030 AD

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in.
ITEM
Mast A567 A567 A567 A567
Group Number 5004 5385 5766 6147
1 Hose 502825902 502825908 502825914 502825920
6 Hose 502652912 502652918 502652924 502652930

NS 035/045 AD AND NDR 030 AD (CONT.)

OALH
DESCRIPTION 110.0 in. 119.0 in. 125.0 in. 131.0 in.
ITEM
Mast A567 A567 A567 A567
Group Number 6375 6909 7290 7671
1 Hose 502825923 502825932 502825938 502825944
6 Hose 502652933 502652942 502652948 502652954

NS 040/050 AE

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in. 110.0 in.
ITEM
Mast A573 A573 A573 A573 A573
Group Number 5105 5563 5944 6325 6553
1 Hose 502825902 502825908 502825914 502825920 502825923
6 Hose 502652912 502652918 502652924 502652930 502652933

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose .......................................................................................................................... 1
2 032982300 Fitting (90 ) ................................................................................................................ 1
3 504490500 Bracket ...................................................................................................................... 1
4 449001415 Capscrew................................................................................................................... 2
5 449022016 Lockwasher ............................................................................................................... 2
6 a .. . . . Hose .......................................................................................................................... 1
7 449029001 Snap Ring.................................................................................................................. 1
8 500072902 Washer ...................................................................................................................... 1
9 016117000 Washer ...................................................................................................................... 1
10 504489500 Hose Sheave ............................................................................................................. 1
11 504453500 Hose Guard ............................................................................................................... 1
12 449001415 Capscrew................................................................................................................... 2
13 449022016 Lockwasher ............................................................................................................... 2
14 520334800 Hose .......................................................................................................................... 1
15 519995600 Tube........................................................................................................................... 1
16 054291200 Fitting......................................................................................................................... 1
16 052645400 O-Ring.................................................................................................................. 1
17 059634600 Fitting......................................................................................................................... 1
17 052645500 O-Ring.................................................................................................................. 1
18 504575298 Control Valve (Lowering) ........................................................................................... 1
19 518795669 Housing ..................................................................................................................... 1

7-27
G10179 10-00

LIFT AND FREE-LIFT CYLINDER CONNECTING GROUP


(THREE STAGE)

ITEM PART NO. DESCRIPTION QTY

20 449001028 Capscrew................................................................................................................... 2
21 449022016 Lockwasher ............................................................................................................... 4
22 449015014 Nut ............................................................................................................................. 2
23 449001134 Capscrew................................................................................................................... 2
24 505067200 Bracket ...................................................................................................................... 1
25 505080200 Spacer ....................................................................................................................... 1
26 312850032 Strap Clamp............................................................................................................... 1

FOOTNOTES:
a Refer to Table

7-28
6B29 12-97

FREE-LIFT CYLINDER ASSEMBLY


(THREE STAGE)

NS 035/045 AD AND NDR 030 AD

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in.
ITEM Mast A567 A567 A567 A567
Group Number 5004 5385 5766 6147
Cylinder
8602820 8602826 8602832 8602838
Group Number
Free-Lift Cylinder 503853720 503853726 503853732 503853738
5 Tube 503854720 503854726 503854732 503854738
10 Rod 518329620 518329626 518329632 518329638

NS 035/045 AD AND NDR 030 AD (CONT.)

OALH
DESCRIPTION 110.0 in. 119.0 in. 125.0 in. 131.0 in.
ITEM Mast A567 A567 A567 A567
Group Number 6375 6909 7290 7671
Cylinder
8602841 8602850 8606403 8606409
Group Number
Free-Lift Cylinder 503853741 503853750 580030490 503853762
5 Tube 503854741 503854750 503854756 503854762
10 Rod 518329638 518329641 518329650 518329656

7-29
6B29 12-97

FREE-LIFT CYLINDER ASSEMBLY


(THREE STAGE)

NS 040/050 AE

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in. 110.0 in.
ITEM Mast A573 A573 A573 A573 A573
Group Number 5105 5563 5944 6325 6553
Cylinder
8602823 8602829 8602835 8602841 8602844
Group Number
Free-Lift Cylinder 503853723 503853729 503853735 503853741 503853744
5 Tube 503854723 503854729 503854735 503854741 503854744
10 Rod 518329623 518329629 518329635 518329641 518347645

ITEM PART NO. DESCRIPTION QTY

a .. . . . Free-Lift Cylinder ....................................................................................................... 1


1 .. . . . Wiper Ring ........................................................................................................... 1
2 .. . . . Seal ...................................................................................................................... 1
3 .. . . . Back-Up Ring ....................................................................................................... 1
4 .. . . . O-Ring ............................................................................................................. 1
5 a .. . . . Tube ..................................................................................................................... 1
6 502980502 Velocity Fuse ........................................................................................................ 1
6 052645500 O-Ring ............................................................................................................. 1
7 032640600 Ball ....................................................................................................................... 2
8 .. . . . Wear Ring ............................................................................................................ 1
9 520010800 Plug ...................................................................................................................... 1
10 a .. . . . Rod....................................................................................................................... 1
10 518329662 Piston Rod............................................................................................................ 1
11 501753914 Capscrew ............................................................................................................. 1
12 .. . . . Washer Seal......................................................................................................... 1
13 518330600 Gland.................................................................................................................... 1

505136031 Seal Kit (Includes Items 1-4, 8, 12) ........................................................................... 1

FOOTNOTES:
a Refer to Table

7-30
NOTES

7-31
5L31 12-99

LIFT LIMIT SWITCH


(THREE STAGE)

7-32
5L31 12-99

LIFT LIMIT SWITCH


(THREE STAGE)

ITEM PART NO. DESCRIPTION QTY

1 519993600 Tube........................................................................................................................... 1
2 312850044 Strap Clamp............................................................................................................... 2
3 504971501 Lever.......................................................................................................................... 1
4 504971500 Switch ........................................................................................................................ 1
5 014864000 Screw......................................................................................................................... 2
6 015025600 Lockwasher ............................................................................................................... 2
7 501929901 Connector .................................................................................................................. 1
8 506902501 Wire Harness............................................................................................................. 1
9 500403902 Strap Clamp............................................................................................................... 2
10 014716400 Capscrew................................................................................................................... 4
11 061278300 Washer ...................................................................................................................... 4
12 503068200 Shim .......................................................................................................................... 4
13 503067200 Plate .......................................................................................................................... 2
14 524139330 Bracket ...................................................................................................................... 1
15 580023232 Proximity Sensor ....................................................................................................... 1

7-33
3D216 10-97

FORK CARRIAGE ASSEMBLY


(NS 040/050 AE) (THREE STAGE)

7-34
3D216 10-97

FORK CARRIAGE ASSEMBLY


(NS 040/050 AE) (THREE STAGE)

ITEM PART NO. DESCRIPTION QTY

1 519432650 Carriage..................................................................................................................... 1
2 932119907 Screw......................................................................................................................... 2
3 937501908 Nut ............................................................................................................................. 2
4 503927500 Stud ........................................................................................................................... 2
5 a 065069700 Thrust Roller (2.9 in.)................................................................................................. 2
5 a 065069800 Thrust Roller (3.0 in.)................................................................................................. 2
5 a 065069900 Thrust Roller (3.1 in.)................................................................................................. 2
5 a 500722301 Thrust Roller (3.124 in.)............................................................................................. 2
5 a 500722302 Thrust Roller (3.17 in.)............................................................................................... 2
5 a 500722303 Thrust Roller (2.9 in.)................................................................................................. 2
6 064424900 Washer ...................................................................................................................... 2
7 312233090 Snap Ring.................................................................................................................. 2
8 449076005 Lube Fitting................................................................................................................ 2
9 507033500 Load Roller ................................................................................................................ 2
10 449029009 Snap Ring.................................................................................................................. 2
11 504562100 Plug ........................................................................................................................... 2
12 909086101 Shim (0.047 in.) ......................................................................................................... AR
12 909086102 Shim (0.030 in.) ......................................................................................................... AR
12 909086103 Shim (0.015 in.) ......................................................................................................... AR
12 909086104 Shim (0.125 in.) ......................................................................................................... AR
12 909086105 Shim (0.311 in.) ......................................................................................................... AR
12 909086106 Shim (0.020 in.) ......................................................................................................... AR
13 907806300 Roller Assembly......................................................................................................... 2
14 449022017 Lockwasher ............................................................................................................... 4
15 449001296 Capscrew................................................................................................................... 4
16 502788501 Chain Anchor............................................................................................................. 2
17 502501903 Snap Ring.................................................................................................................. 2
18 449025008 Cotter Pin .................................................................................................................. 2

FOOTNOTES:
a Select to Fit Snugly

7-35
13F15 10-97

CARRIAGE ASSEMBLY
(OUTER)

7-36
13F15 10-97

CARRIAGE ASSEMBLY
(OUTER)

KEY:
A: Standard
B: Freezer

QTY
ITEM PART NO. DESCRIPTION A B

c 504575295 Mast Assembly (Front)....................................................................................... .. 1


c 504575282 Reach Assembly (Front) .................................................................................... 1 ..
c 504575283 Reach Assembly (Front) .................................................................................... 1 ..
c 504575299 Mast Assembly (Front)....................................................................................... .. 1
504575280 Reach Assembly (Front) .................................................................................... 1 ..
519432694 Reach Assembly (Front) .................................................................................... .. 1
504575281 Reach Assembly (Front) .................................................................................... 1 ..
519432698 Reach Assembly (Front) .................................................................................... .. 1
bc 504575286 Reach Assembly (Front) .................................................................................... 1 ..
bc 519432692 Reach Assembly (Front) .................................................................................... .. 1
ac 504575287 Reach Assembly (Front) .................................................................................... 1 ..
ac 519432693 Reach Assembly (Front) .................................................................................... .. 1
b 504575284 Reach Assembly (Front) .................................................................................... 1 ..
b 519432696 Reach Assembly (Front) .................................................................................... .. 1
a 504575285 Reach Assembly (Front) .................................................................................... 1 ..
a 519432697 Reach Assembly (Front) .................................................................................... .. 1
1 501710951 Hose .................................................................................................................. 1 ..
1 502818902 Hose .................................................................................................................. .. 1
2 501710950 Hose .................................................................................................................. 1 ..
2 502818901 Hose .................................................................................................................. .. 1
3 056363100 Fitting (90 ) ........................................................................................................ 8 8
3 056363300 O-Ring........................................................................................................... 1 1
4 062699900 Fitting................................................................................................................. 2 2
4 056363300 O-Ring........................................................................................................... 1 1
5 b 501710948 Hose .................................................................................................................. 1 ..
5 a 501710954 Hose .................................................................................................................. 1 ..
5 b 502818904 Hose .................................................................................................................. .. 1
5 a 502818908 Hose .................................................................................................................. .. 1
6 b 502818903 Hose .................................................................................................................. .. 1
6 b 501710947 Hose .................................................................................................................. 1 ..
6 502818907 Hose .................................................................................................................. .. 1
6 501710952 Hose .................................................................................................................. 1 ..
7 c 502816904 Hose .................................................................................................................. .. 1
7 c 502656903 Hose .................................................................................................................. 1 ..
8 c 502656912 Hose .................................................................................................................. 1 ..
8 c 502816901 Hose .................................................................................................................. .. 1
9 502677905 Pin ..................................................................................................................... 2 2
10 502866200 Pin ..................................................................................................................... 2 2
11 062128500 Capscrew........................................................................................................... 2 2
11 bc 062151300 Capscrew........................................................................................................... 2 2
12 015026000 Lockwasher ....................................................................................................... 2 2
13 505873500 Guide ................................................................................................................. 1 1
14 057699600 Capscrew........................................................................................................... 3 3
15 015026200 Lockwasher ....................................................................................................... 3 3
16 518696600 Valve.................................................................................................................. 1 1
17 c 502886203 Solenoid ............................................................................................................ 2 2

7-37
13F15 10-97

CARRIAGE ASSEMBLY
(OUTER)

QTY
ITEM PART NO. DESCRIPTION A B

17 a 507006502 Wire Harness..................................................................................................... .. 1


17 a 507007502 Wire Harness..................................................................................................... 1 ..
17 b 507007501 Wire Harness (Solenoid Valves)........................................................................ .. 1
17 b 507006501 Wire Harness (Solenoid Valves)........................................................................ 1 ..
18 503392200 Latch Kit ............................................................................................................ 2 2
19 062151200 Capscrew........................................................................................................... 2 2
20 015026000 Lockwasher ....................................................................................................... 2 2
21 057699500 Capscrew........................................................................................................... 1 1
22 311732376 Nut ..................................................................................................................... 1 1
23 505906500 Shaft .................................................................................................................. 1 1
24 c 059297400 Pin ..................................................................................................................... 1 1
25 c 503660200 Pin ..................................................................................................................... 1 1
26 c 449015033 Nut ..................................................................................................................... 1 1
27 c 015420000 Cotter Pin .......................................................................................................... 1 1
28 c 062960000 Washer .............................................................................................................. AR AR
29 c 502398905 Washer .............................................................................................................. 1 1
30 c 015709600 Pin ..................................................................................................................... 1 1
31 c 519502300 Rod End ............................................................................................................ 1 1
32 c 516936603 Side-Shift Cylinder (☞ 6G38) .......................................................................... 1 1
33 c 055486800 Capscrew........................................................................................................... 2 2
34 c 016104000 Washer .............................................................................................................. 2 2
35 c 503563200 Block.................................................................................................................. 1 1
36 c 503564200 Spacer ............................................................................................................... 1 1
37 c 519751800 Pin ..................................................................................................................... 1 1
38 c 500583905 Pin ..................................................................................................................... 2 2
39 c 517086600 Bracket .............................................................................................................. 2 2
40 c 506885500 Spreader Rod .................................................................................................... 1 1
41 502894200 Pin ..................................................................................................................... 1 1
42 003518100 Rod End ............................................................................................................ 3 3
43 062143700 Capscrew........................................................................................................... 5 5
44 015026200 Lockwasher ....................................................................................................... 5 5
45 503077201 Shaft .................................................................................................................. 2 2
46 503077200 Shaft .................................................................................................................. 2 2
47 517648601 Pivot (RH) .......................................................................................................... 1 1
48 502921200 Bushing ......................................................................................................... 2 2
49 bc 504828500 Carriage (LH)..................................................................................................... 2 2
49 a 502860200 Tube................................................................................................................... 2 2
50 502921200 Bushing ......................................................................................................... 2 2
51 c 500152901 Capscrew........................................................................................................... 6 6
52 c 503232200 End Cap ............................................................................................................ 2 2
53 c 504747500 Bearing Block .................................................................................................... 2 2
54 015425100 Cotter Pin .......................................................................................................... 2 2
55 032660400 Nut ..................................................................................................................... 4 4
56 503377200 Pin ..................................................................................................................... 2 2
57 504520500 Rod End ............................................................................................................ 1 1
58 502864201 Bushing ......................................................................................................... 2 2
59 449015106 Nut ..................................................................................................................... 1 1
60 502688906 Lockwasher ....................................................................................................... 2 2
61 517429601 Tilt Cylinder (☞ 6D87) ..................................................................................... 1 1

7-38
13F15 10-97

CARRIAGE ASSEMBLY
(OUTER)

QTY
ITEM PART NO. DESCRIPTION A B

62 517648602 Pivot (LH)........................................................................................................... 1 1


63 502921200 Bushing ......................................................................................................... 2 2
64 504030700 Frame ................................................................................................................ 1 1
64 a 504047700 Frame ................................................................................................................ 1 1

FOOTNOTES:
a Used with Three Stage Only
b Used with Two Stage Only
c With Side-Shifter

7-39
G10181 10-00

CARRIAGE ASSEMBLY
(INNER)

7-40
G10181 10-00

CARRIAGE ASSEMBLY
(INNER)

KEY:
A: Standard
B: Freezer

QTY
ITEM PART NO. DESCRIPTION A B

cd 504575282 Reach Assembly (Rear) .................................................................................... 1 ..


cd 504575295 Mast Assembly (Rear) ....................................................................................... .. 1
bd 504575283 Reach Assembly (Rear) .................................................................................... 1 ..
bd 504575299 Mast Assembly (Rear) ....................................................................................... .. 1
c 504575280 Reach Assembly (Rear) .................................................................................... 1 ..
c 519432694 Reach Assembly (Rear) .................................................................................... .. 1
b 504575281 Reach Assembly (Rear) .................................................................................... 1 ..
b 519432698 Reach Assembly (Rear) .................................................................................... .. 1
cd 504575286 Reach Assembly (Rear) .................................................................................... 1 ..
cd 519432692 Reach Assembly (Rear) .................................................................................... .. 1
bd 504575287 Reach Assembly (Rear) .................................................................................... 1 ..
bd 519432693 Reach Assembly (Rear) .................................................................................... .. 1
c 504575284 Reach Assembly (Rear) .................................................................................... 1 ..
c 519432696 Reach Assembly (Rear) .................................................................................... .. 1
b 504575285 Reach Assembly (Rear) .................................................................................... 1 ..
b 519432697 Reach Assembly (Rear) .................................................................................... .. 1
1 062143700 Capscrew........................................................................................................... 2 2
2 015026200 Lockwasher ....................................................................................................... 2 2
3 504513500 Cover ................................................................................................................. 1 1
4 062307300 Capscrew........................................................................................................... 2 2
5 015026200 Lockwasher ....................................................................................................... 2 2
6 015628700 Lube Fitting........................................................................................................ 2 2
7 059798400 Screw................................................................................................................. 4 4
8 503250200 Stop ................................................................................................................... 2 2
9 503251201 Shim .................................................................................................................. AR AR
10 c 518719600 Tube (LH)........................................................................................................... 1 1
10 b 518721600 Tube (LH)........................................................................................................... 1 1
11 c 518720600 Tube (RH) .......................................................................................................... 1 1
11 b 518722600 Tube (RH) .......................................................................................................... 1 1
12 502231904 Fitting (90 ) ........................................................................................................ 2 2
12 056363300 O-Ring........................................................................................................... 1 1
13 501710948 Hose (Single Reach) ......................................................................................... 1 1
13 501710954 Hose (Double Reach) ........................................................................................ 1 ..
13 d 502818908 Hose (Double Reach) ........................................................................................ .. 1
13 a 502818902 Hose (Double Reach) ........................................................................................ .. 1
14 501710947 Hose (Single Reach) ......................................................................................... 1 1
14 501710952 Hose (Double Reach) ........................................................................................ 1 ..
14 d 502818907 Hose (Double Reach) ........................................................................................ .. 1
14 a 502818901 Hose (Double Reach) ........................................................................................ .. 1
15 056363100 Fitting (90 ) ........................................................................................................ 4 4
15 056363300 O-Ring........................................................................................................... 1 1
16 07361910A Fitting (90 ) ........................................................................................................ 4 4
17 506874500 Tube (LH) (Extend) ............................................................................................ 1 1
18 506873500 Tube (LH) (Retract)............................................................................................ 1 1
19 506876500 Tube (RH) (Retract) ........................................................................................... 1 1
20 506875500 Tube (RH) (Extend)............................................................................................ 1 1

7-41
G10181 10-00

CARRIAGE ASSEMBLY
(INNER)

QTY
ITEM PART NO. DESCRIPTION A B

21 046363300 O-Ring........................................................................................................... 1 1
21 500423903 Fitting................................................................................................................. 2 2
22 720217904 Retaining Ring ................................................................................................... 2 2
23 504130200 Sheave .............................................................................................................. 2 2
24 501921903 Clamp ................................................................................................................ 1 1
25 203142600 Capscrew........................................................................................................... 3 3
26 015026000 Lockwasher ....................................................................................................... 3 3
27 504549500 Support.............................................................................................................. 1 1
28 507005500 Wire Harness..................................................................................................... 1 1
28 312850040 Strap Clamp....................................................................................................... 2 2
29 517087601 Valve.................................................................................................................. 1 1
29 519704800 Check Valve .................................................................................................. 2 2
30 502886201 Solenoid ........................................................................................................ 2 2
31 062151500 Capscrew........................................................................................................... 2 2
32 015026000 Lockwasher ....................................................................................................... 3 3
33 062151300 Capscrew........................................................................................................... 1 1
34 014936500 Nut ..................................................................................................................... 1 1
35 519809800 Spacer ............................................................................................................... 1 1
36 519808800 Clip .................................................................................................................... 1 1
37 503596200 Bracket .............................................................................................................. 1 1
38 052645100 O-Ring........................................................................................................... 1 1
38 052642100 Fitting (90 ) ........................................................................................................ 2 2
39 505889500 Block.................................................................................................................. 1 1
40 449029009 Snap Ring.......................................................................................................... 6 6
41 507033500 Load Roller (Single Reach) ............................................................................... 6 6
41 504117200 Load Roller (Double Reach) .............................................................................. 6 6
42 d 504562100 Plug (Single Reach)........................................................................................... 2 2
43 507033500 Load Roller (Double Reach) .............................................................................. 2 2
44 932119907 Screw................................................................................................................. 2 2
45 449001058 Capscrew........................................................................................................... 2 2
46 449022006 Lockwasher ....................................................................................................... 4 4
47 907806300 Roller Assembly................................................................................................. 4 4
48 909086102 Shim (0.030 in.) ................................................................................................. 2 2
49 909086103 Shim (0.015 in.) ................................................................................................. AR AR
50 909086104 Shim (0.125 in.) ................................................................................................. AR AR
51 015628700 Lube Fitting........................................................................................................ AR AR
52 015915800 Snap Ring.......................................................................................................... 2 2
53 064424900 Washer .............................................................................................................. 2 2
54 065069700 Thrust Roller (2.9 in.)......................................................................................... 2 2
54 065069800 Thrust Roller (3.0 in.)......................................................................................... 2 2
54 065069900 Thrust Roller (3.1 in.)......................................................................................... 2 2
55 065771000 Spacer ............................................................................................................... 2 2
56 057048200 Capscrew........................................................................................................... 2 2
57 015026400 Lockwasher ....................................................................................................... 4 4
58 505057500 Support.............................................................................................................. 4 4
59 c 504788700 Frame (Single Reach)........................................................................................ 2 2
59 b 504789700 Frame (Single Reach)........................................................................................ 1 1
59 c 504790700 Frame (Double Reach) ...................................................................................... 1 1

7-42
G10181 10-00

CARRIAGE ASSEMBLY
(INNER)

QTY
ITEM PART NO. DESCRIPTION A B

59 b 504792700 Frame (Double Reach) ...................................................................................... 1 1


60 503383200 Bushing ......................................................................................................... 2 2

FOOTNOTES:
a Used with Standard Model Only
b Used with Three Stage Only
c Used with Two Stage Only
d With Side-Shifter

7-43
G10180 10-00

REACH ARM
(SINGLE)

7-44
G10180 10-00

REACH ARM
(SINGLE)

KEY:
A: Standard
B: Freezer

QTY
ITEM PART NO. DESCRIPTION A B

504575295 Mast Assembly (With Sideshifter)...................................................................... .. 1


504575282 Reach Assembly (With Sideshifter) ................................................................... 1 ..
504575283 Reach Assembly (With Sideshifter) ................................................................... 1 ..
504575299 Mast Assembly (With Sideshifter)...................................................................... .. 1
504575280 Reach Assembly (Extend Arm) ......................................................................... 1 ..
519432694 Reach Assembly (Extend Arm) ......................................................................... .. 1
504575281 Reach Assembly (Extend Arm) ......................................................................... 1 ..
519432698 Reach Assembly (Extend Arm) ......................................................................... .. 1
1 015628700 Lube Fitting........................................................................................................ 8 8
2 502677903 Pin ..................................................................................................................... 2 2
3 502849200 Pin ..................................................................................................................... 2 2
4 502677902 Pin ..................................................................................................................... 4 4
5 502888200 Pin ..................................................................................................................... 2 2
6 502889200 Pin ..................................................................................................................... 2 2
7 312850034 Strap Clamp....................................................................................................... 2 2
8 502656907 Hose .................................................................................................................. 2 ..
8 502816903 Hose .................................................................................................................. .. 1
9 502657901 Hose .................................................................................................................. 2 ..
9 502817902 Hose .................................................................................................................. .. 1
10 312821104 Clamp ................................................................................................................ 2 2
11 062151100 Capscrew........................................................................................................... 2 2
12 015026000 Lockwasher ....................................................................................................... 2 2
13 504841501 Tube (RH) .......................................................................................................... 1 1
13 a 504842501 Tube (LH)........................................................................................................... 1 1
14 056363100 Fitting (90 ) ........................................................................................................ 4 4
14 056363300 O-Ring........................................................................................................... 1 1
15 059719100 Capscrew........................................................................................................... 2 2
16 016104000 Washer .............................................................................................................. 2 2
17 506072501 Rod End (RH) .................................................................................................... 1 1
17 a 506072502 Rod End (LH)..................................................................................................... 1 1
18 517427601 Reach Cylinder (Group No. 8602621) (☞ 6F32) ............................................. 2 2
19 057048200 Capscrew........................................................................................................... 6 6
20 015026400 Lockwasher ....................................................................................................... 6 6
21 503505200 End Cap ............................................................................................................ 2 2
22 502880200 Washer .............................................................................................................. 2 2
23 502880201 Washer .............................................................................................................. 2 2
24 911278305 Load Bearing ..................................................................................................... 2 2
25 910218101 Shim (0.020 in.) ................................................................................................. 4 4
26 910218102 Shim (0.050 in.) ................................................................................................. AR AR
27 910218103 Shim (0.060 in.) ................................................................................................. AR AR
28 517079600 Arm.................................................................................................................... 2 2
29 507872200 Bushing ......................................................................................................... 1 1
30 519782800 Bushing ......................................................................................................... 1 1
31 720217904 Retaining Ring ................................................................................................... 2 2
32 b 503148200 Sheave Support................................................................................................. 1 1
33 504129200 Sheave .............................................................................................................. 2 2

7-45
G10180 10-00

REACH ARM
(SINGLE)

QTY
ITEM PART NO. DESCRIPTION A B

34 502882200 Load Bearing ..................................................................................................... 2 2


35 502887201 Shim (0.020 in.) ................................................................................................. 4 4
36 502887202 Shim (0.050 in.) ................................................................................................. AR AR
37 504614700 Arm.................................................................................................................... 1 1
38 503229200 Bushing ......................................................................................................... 2 2
39 503383200 Bushing ......................................................................................................... 2 2

FOOTNOTES:
a Not Illustrated
b Used with Sideshifter only

7-46
G10182 10-00

REACH ARM
(DOUBLE)

ITEM PART NO. DESCRIPTION QTY

c 504575286 Reach Assembly (With Sideshifter) ........................................................................... 2


a 519432692 Reach Assembly (With Sideshifter) ........................................................................... 2
c 504575287 Reach Assembly (With Sideshifter) ........................................................................... 2
a 519432693 Reach Assembly (With Sideshifter) ........................................................................... 2
c 504575084 Reach Assembly (Extend Arm) ................................................................................. 2
a 519432696 Reach Assembly (Extend Arm) ................................................................................. 2
c 504575285 Reach Assembly (Extend Arm) ................................................................................. 2
a 519432697 Reach Assembly (Extend Arm) ................................................................................. 2
1 015628700 Lube Fitting................................................................................................................ 14
2 502677903 Pin ............................................................................................................................. 2
3 502849200 Pin ............................................................................................................................. 2
4 502677902 Pin ............................................................................................................................. 4
5 502888200 Pin ............................................................................................................................. 2
6 502889200 Pin ............................................................................................................................. 2
7 312850034 Strap Clamp............................................................................................................... 4
8 c 502656902 Hose .......................................................................................................................... 2
8 a 502816902 Hose .......................................................................................................................... 2
9 c 502657902 Hose .......................................................................................................................... 2
9 a 502817901 Hose .......................................................................................................................... 2
10 312821104 Clamp ........................................................................................................................ 2
11 062151100 Capscrew................................................................................................................... 2

7-47
G10182 10-00

REACH ARM
(DOUBLE)

ITEM PART NO. DESCRIPTION QTY

12 015026000 Lockwasher ............................................................................................................... 2


13 504842502 Tube (RH) .................................................................................................................. 1
13 b 504841502 Tube (LH)................................................................................................................... 1
14 056363100 Fitting......................................................................................................................... 4
14 056363300 O-Ring.................................................................................................................. 1
15 059719100 Capscrew................................................................................................................... 2
16 016104000 Washer ...................................................................................................................... 2
17 506072501 Rod End (RH) ............................................................................................................ 1
17 b 506072502 Rod End (LH)............................................................................................................. 1
18 517427602 Reach Cylinder (☞ 6F32) ........................................................................................ 2
19 057048200 Capscrew................................................................................................................... 12
20 015026400 Lockwasher ............................................................................................................... 12
21 503515200 End Cap .................................................................................................................... 4
22 502880200 Washer ...................................................................................................................... 4
23 502880201 Washer ...................................................................................................................... 4
24 911278305 Load Bearing ............................................................................................................. 2
25 910218101 Shim (0.020 in.) ......................................................................................................... 4
26 910218102 Shim (0.050 in.) ......................................................................................................... AR
27 910218103 Shim (0.060 in.) ......................................................................................................... AR
28 517192601 Arm (RH) (Rear) ........................................................................................................ 1
29 519782800 Bushing ................................................................................................................ 1
30 203759000 Capscrew................................................................................................................... 8
31 d 520032800 Lockwasher ............................................................................................................... 4
31 e 503515200 End Cap .................................................................................................................... 4
32 061277900 Washer ...................................................................................................................... 4
33 502880203 Washer ...................................................................................................................... 4
34 502880204 Washer ...................................................................................................................... 4
35 517192602 Armature (LH) (Rear) ................................................................................................ 1
36 519782800 Bushing ................................................................................................................ 1
37 517193602 Arm (LH) (Front) ........................................................................................................ 1
38 505011200 Bushing ..................................................................................................................... 1
39 503229200 Bushing ................................................................................................................ 1
40 517193601 Arm (RH) (Front)........................................................................................................ 1
41 503229200 Bushing ................................................................................................................ 1
42 505011200 Bushing ..................................................................................................................... 1
43 720217904 Retaining Ring ........................................................................................................... 4
44 504129200 Sheave (Hose)........................................................................................................... 4
45 d 503148200 Sheave Support......................................................................................................... 2
46 504944700 Crossmember (Inner) (Rear) ..................................................................................... 1
47 503383200 Bushing ................................................................................................................ 2
48 505011200 Bushing ..................................................................................................................... 2
49 502882200 Load Bearing ............................................................................................................. 2
50 502887201 Shim (0.020 in.) ......................................................................................................... 4
51 502887202 Shim (0.050 in.) ......................................................................................................... AR

7-48
G10182 10-00

REACH ARM
(DOUBLE)

ITEM PART NO. DESCRIPTION QTY

52 504943700 Crossmember (Inner) (Front)..................................................................................... 1


53 505011200 Bushing ................................................................................................................ 2

FOOTNOTES:
a Freezer
b Not Illustrated
c Standard
d Used with Sideshifter only
e Used with Standard model only

7-49
6D87 07-94

TILT CYLINDER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

517429601 Tilt Cylinder................................................................................................................ 1


1 502637902 Nut........................................................................................................................ 1
2 504146500 Piston ................................................................................................................... 1
3 .. . . . Packing (Piston) ................................................................................................... 1
4 516934610 Rod....................................................................................................................... 1
5 517430601 Cylinder Tube ....................................................................................................... 1
6 .. . . . Packing (Piston) ................................................................................................... 1
7 .. . . . O-Ring.................................................................................................................. 1
7 .. . . . Back-Up Ring ....................................................................................................... 1
8 524146613 Gland.................................................................................................................... 1
9 .. . . . Wiper Ring ........................................................................................................... 1
10 502864202 Bushing ................................................................................................................ 2

580023425 Seal Kit (Includes Items 3, 7-9) ................................................................................. 1

7-50
6F32 07-94

EXTEND CYLINDER ASSEMBLY

7-51
6F32 07-94

EXTEND CYLINDER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

a 517427601 Reach Cylinder (Group No. 8602621)....................................................................... 1


b 517427602 Reach Cylinder (Group No. 8602622)....................................................................... 1
1 502637901 Nut........................................................................................................................ 1
2 502895200 Piston Ring........................................................................................................... 2
3 .. . . . Piston Packing...................................................................................................... 1
4 504628500 Piston ................................................................................................................... 1
5 517207602 Tube ..................................................................................................................... 1
5 517207601 Tube ..................................................................................................................... 1
6 517085601 Piston Rod............................................................................................................ 1
6 517085601 Piston Rod............................................................................................................ 1
7 .. . . . O-Ring.................................................................................................................. 1
7 .. . . . Back-Up Ring ....................................................................................................... 1
8 .. . . . Rod Seal .............................................................................................................. 1
9 .. . . . Wiper Ring ........................................................................................................... 1
10 504142500 Gland.................................................................................................................... 1

516149005 Packing Kit (Includes Items 3, 7-9) ............................................................................ 1

FOOTNOTES:
a 24 in. Single Reach
b 42 in. Double Reach

7-52
NOTES

7-53
6G38 07-94

SIDE-SHIFT CYLINDER

7-54
6G38 07-94

SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

516936603 Side-Shift Cylinder..................................................................................................... 1


1 502637901 Nut........................................................................................................................ 1
2 504145500 Piston ................................................................................................................... 1
3 .. . . . Piston Packing...................................................................................................... 1
4 516932603 Piston Rod............................................................................................................ 1
5 514614602 Cylinder Tube ....................................................................................................... 1
6 .. . . . Rod Packing ......................................................................................................... 1
7 .. . . . O-Ring.................................................................................................................. 1
7 .. . . . Back-Up Ring ....................................................................................................... 1
8 504142500 Gland.................................................................................................................... 1
9 .. . . . Wiper Ring ........................................................................................................... 1

516149005 Packing Kit (Includes Items 3, 6-7, 9) ........................................................................ 1

7-55
13K286 01-95

HOSE AND WIRE TAKE-UP


(NR 035/045 AD) (TWO STAGE)

7-56
13K286 01-95

HOSE AND WIRE TAKE-UP


(NR 035/045 AD) (TWO STAGE)

FREEZER APPLICATION

OALH
DESCRIPTION 89.0 in. 101.0 in. 101.0 in. 107.0 in. 110.0 in.
ITEM
Mast A566 A566 A566 A566 A566
Group Number 3429 3734 3988 4293 4445
7 Hose 502821963 502821969 502821975 502821981 502821984
15 Hose 502819945 502819957 502820929 502819957 502819957
17 Wire Harness 520190604 520190606 520190608 520190610 520190611

STANDARD APPLICATION

OALH
DESCRIPTION 89.0 in. 101.0 in. 101.0 in. 107.0 in. 110.0 in.
ITEM
Mast A566 A566 A566 A566 A566
Group Number 3429 3734 3988 4293 4445
7 Hose 502472940 502472951 502472963 502472974 502472980
15 Hose 502255917 502413905 502413911 502413905 502413905
17 Wire Harness 520190604 520190606 520190608 520190610 520190611

ITEM PART NO. DESCRIPTION QTY

1 062151200 Capscrew................................................................................................................... 1
2 015026000 Lockwasher ............................................................................................................... 1
3 016103500 Washer ...................................................................................................................... 1
4 015423300 Cotter Pin .................................................................................................................. 1
5 503617200 Shaft .......................................................................................................................... 1
6 501211201 Spacer ....................................................................................................................... 1
7 a .. . . . Hose .......................................................................................................................... 2
8 449001014 Capscrew................................................................................................................... 2
9 449022004 Lockwasher ............................................................................................................... 2
10 504817500 Bracket ...................................................................................................................... 1
11 503150500 Sheave ...................................................................................................................... 1
12 504837500 Sheave ...................................................................................................................... 1
13 500072902 Washer ...................................................................................................................... 1
14 019899200 Fitting (90 ) ................................................................................................................ 2
15 a .. . . . Hose .......................................................................................................................... 2
16 312850042 Strap Clamp............................................................................................................... 2
17 a .. . . . Wire Harness............................................................................................................. 1
18 520009800 Grip............................................................................................................................ 1
19 505314200 Spring ........................................................................................................................ 1

FOOTNOTES:
a Refer to Table

7-57
G10183 10-00

HOSE AND WIRE TAKE-UP


(NR 035/045 AD AND NDR 030 AD) (THREE STAGE)

7-58
G10183 10-00

HOSE AND WIRE TAKE-UP


(NR 035/045 AD AND NDR 030 AD) (THREE STAGE)

FREEZER APPLICATION

OALH
DESCRIPTION 88.0 in. 91.0 in. 89.0 in. 95.0 in.
ITEM
Mast A573 A573 A573 A573
Group Number 2235 2311 5105 5563
Hose Take-Up 523443009 523443012 504829710 504829716
Assembly
4 Hose 502849909 502849912 502819910 502819916
5 Wire Harness 520191615 520191616 520191615 520191618
9 Hose 502819968 502819969 502819967 502819973
12 Hose 502819961 502820930 502819962 502820932
14 Hose 502819908 502819914 502819910 502819922

FREEZER APPLICATION (CONT.)

OALH
DESCRIPTION 101.0 in. 107.0 in. 110.0 in.
ITEM
Mast A573 A573 A573
Group Number 5944 6325 6553
Hose Take-Up 504829722 504829728 504829731
Assembly
4 Hose 502819922 502819928 502819931
5 Wire Harness 520191621 520191624 520191626
9 Hose 502819979 502819985 500819988
12 Hose 502820937 502820943 502820946
14 Hose 502819934 c 502819922 a 502819922

STANDARD APPLICATION

OALH
DESCRIPTION 88.0 in. 91.0 in. 89.0 in. 95.0 in.
ITEM
Mast A573 A573 A573 A573
Group Number 2235 2311 5105 5563
Hose Take-Up 523442009 523442012 523442010 523442016
Assembly
4 Hose 501722931 501722934 501722932 501722937
5 Wire Harness 520190615 520190616 520190615 520190618
9 Hose 502255904 510464811 502599903 502599903
12 Hose 501700954 502413907 502413906 502413909
14 Hose 501700928 501700932 501700922 501700938

7-59
G10183 10-00

HOSE AND WIRE TAKE-UP


(NR 035/045 AD AND NDR 030 AD) (THREE STAGE)

STANDARD APPLICATION (CONT.)

OALH
DESCRIPTION 101.0 in. 107.0 in. 110.0 in.
ITEM
Mast A573 A573 A573
Group Number 5944 6325 6553
Hose Take-Up 523442022 523442028 523442031
Assembly
4 Hose 501722943 501722949 501722952
5 Wire Harness 520190621 520190624 520190626
9 Hose 502599912 502240910 500601919
12 Hose 502413912 502413915 502413916
14 Hose 501700948 501700938 501700938

ITEM PART NO. DESCRIPTION QTY

b .. . . . Hose Take-Up Assembly ........................................................................................... 2


1 015915300 Snap Ring ............................................................................................................ 2
2 064569600 Washer (Back-Up)................................................................................................ 2
3 504488500 Sheave ................................................................................................................. 2
4 b .. . . . Hose..................................................................................................................... 2
5 b .. . . . Wire Harness ....................................................................................................... 2
6 312850042 Strap Clamp ......................................................................................................... 2
7 504740500 Sheave ................................................................................................................. 1
8 019899200 Fitting ................................................................................................................... 2
9 b .. . . . Hose..................................................................................................................... 2
10 019899100 Fitting ................................................................................................................... 4
11 055746400 Fitting ................................................................................................................... 2
12 b .. . . . Hose..................................................................................................................... 2
13 449022016 Lockwasher .......................................................................................................... 3
14 b .. . . . Hose..................................................................................................................... 2
15 449001052 Capscrew ............................................................................................................. 1
16 502896500 Manifold................................................................................................................ 1
17 500403905 Strap Clamp ......................................................................................................... 1
18 520009800 Grip ...................................................................................................................... 2
19 505314200 Spring................................................................................................................... 2
20 501921903 Clamp................................................................................................................... 2
21 449021001 Washer ................................................................................................................. 1
22 312850032 Strap Clamp ......................................................................................................... 1
23 449001013 Capscrew ............................................................................................................. 1
24 507163500 Sheave ................................................................................................................. 2
25 507162500 Sheave ................................................................................................................. 1

FOOTNOTES:
a Freezer Application
b Refer to Table
c Standard Application

7-60
SECTION 8

8 OPTIONS
CONTENTS

SECTION 8
OPTIONS

DESCRIPTION PAGE

BACK-UP ALARM .............................................................................................................................................. 8-15


CARRIAGE
HOOK TYPE OPTION
NR 035/045 AD AND NDR 030 AD............................................................................................................... 8-6
DRIVE UNIT COMPARTMENT FAN ASSEMBLY............................................................................................... 8-19
HEADLIGHTS
MAST MOUNTED........................................................................................................................................... 8-21
HOSE TAKE-UP ASSEMBLY
NS 040/050 AE
THREE STAGE ........................................................................................................................................... 8-12
TWO STAGE ................................................................................................................................................. 8-8
HYDRAULIC HOOK-UP
SIDE-SHIFT ...................................................................................................................................................... 8-4
LIGHT AND FAN ASSEMBLY
S/N 83258-01⇒ .............................................................................................................................................. 8-18
⇒S/N PENDING PER ECN 83258-01............................................................................................................ 8-16
SIDE-SHIFT ASSEMBLY
NS 040/050 AE ................................................................................................................................................. 8-2
SIDE-SHIFT CYLINDER ASSEMBLY
NS 040/050 AE ................................................................................................................................................. 8-5

8-1
13B40 01-00

SIDE-SHIFT ASSEMBLY
(NS 040/050 AE)

8-2
13B40 01-00

SIDE-SHIFT ASSEMBLY
(NS 040/050 AE)

ITEM PART NO. DESCRIPTION QTY

506250521 Side-Shift Assembly .................................................................................................. 1


1 580010513 Bearing................................................................................................................. 1
2 580010522 Support ................................................................................................................ 1
3 518801602 Capscrew ............................................................................................................. 2
4 504230271 Nut........................................................................................................................ 2
5 504061746 Rod (Optional)...................................................................................................... 2
6 504230271 Nut (Optional)....................................................................................................... 4
7 504061795 Shim (0.020 in.).................................................................................................... AR
8 519666602 Side-Shift Cylinder (☞ 6G48) ............................................................................. 1
9 015628700 Lube Fitting .......................................................................................................... 3
10 504061724 Apron (Upper) ...................................................................................................... 1
11 518807670 Apron (Lower) ...................................................................................................... 1
12 518807609 Bearing................................................................................................................. 1
13 931018903 Capscrew ............................................................................................................. 4
14 504061794 Washer ................................................................................................................. 4
15 580010504 Shim ..................................................................................................................... AR

8-3
6L6CY 09-94

HYDRAULIC HOOK-UP
(SIDE-SHIFT)

KEY:
A: Two Stage
B: Three Stage

QTY
ITEM PART NO. DESCRIPTION A B
1 062699900 Fitting................................................................................................................. 2 2
1 056363300 O-Ring........................................................................................................... 1 1
2 061554400 Adapter .............................................................................................................. 2 ..
2 502152901 Fitting................................................................................................................. .. 2
3 502829902 Hose .................................................................................................................. 2 ..
3 502656921 Hose .................................................................................................................. .. 2

8-4
6G48 01-00

SIDE-SHIFT CYLINDER ASSEMBLY


(NS 040/050 AE)

ITEM PART NO. DESCRIPTION QTY

519666602 Side-Shift Cylinder..................................................................................................... 1


1 504232210 Wiper Ring ........................................................................................................... 2
2 506552501 Gland.................................................................................................................... 2
3 580012259 Seal ...................................................................................................................... 2
4 500167924 Back-Up Ring ....................................................................................................... 2
5 012825700 O-Ring.................................................................................................................. 2
6 513439107 Spacer.................................................................................................................. 2
7 504020504 Seal ...................................................................................................................... 1
8 519664601 Rod....................................................................................................................... 1
9 519665601 Shell ..................................................................................................................... 1

505136053 Seal Kit (Includes Items 1, 3-5, 7) ............................................................................. 1

8-5
3D219 09-94

CARRIAGE
(HOOK TYPE OPTION) (NR 035/045 AD AND NDR 030 AD)

8-6
3D219 09-94

CARRIAGE
(HOOK TYPE OPTION) (NR 035/045 AD AND NDR 030 AD)

ITEM PART NO. DESCRIPTION QTY

1 504798701 Carriage (33.75 in. Wide) .......................................................................................... 1


1 504798702 Carriage (35.75 in. Wide) .......................................................................................... 1
1 504798703 Carriage (38.50 in. Wide) .......................................................................................... 1
1 504798704 Carriage (42 in. Wide) ............................................................................................... 1

NOTE:
Used on Side-Shift Reach Assemblies When Converting from Shaft Type Fork to Hook Type Fork.

8-7
13K283 10-97

HOSE TAKE-UP ASSEMBLY


(NS 040/050 AE) (TWO STAGE)

8-8
13K283 10-97

HOSE TAKE-UP ASSEMBLY


(NS 040/050 AE) (TWO STAGE)

FREEZER APPLICATION

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in.
ITEM
Mast A572 A572 A572 A572
Group Number 3505 3810 4064 4369
Hose Take-Up 523451010 523451016 523451022 523451028
Assembly
1 Hose 502820975 502820981 502820987 502820993
7 Hose 502819921 502819933 502819945 502819933
25 Wire Harness a 520191601 a 520191602 a 520191604 a 520191606

STANDARD APPLICATION

OALH
DESCRIPTION 89.0 in. 95.0 in. 101.0 in. 107.0 in.
ITEM
Mast A572 A572 A572 A572
Group Number 3505 3810 4064 4369
Hose Take-Up 504801710 504801716 504801722 504801728
Assembly
1 Hose 502599902 502255911 502599910 501700902
7 Hose 502255913 501700947 502255917 501700947
25 Wire Harness a 520190659 a 520190602 a 520190604 a 520190606

ITEM PART NO. DESCRIPTION QTY

b .. . . . Hose Take-Up Assembly ........................................................................................... 1


1 b .. . . . Hose..................................................................................................................... 2
2 504488500 Sheave ................................................................................................................. 2
3 501307207 Spacer.................................................................................................................. 1
4 502398904 Washer ................................................................................................................. 1
5 449001004 Capscrew ............................................................................................................. 2
6 019899100 Fitting ................................................................................................................... 2
7 b .. . . . Hose..................................................................................................................... 2
8 312850042 Strap Clamp ......................................................................................................... AR
9 505192501 Bracket (RH)......................................................................................................... 1
9 505192502 Bracket (LH) ......................................................................................................... 1
10 449022016 Lockwasher .......................................................................................................... 4
11 449001013 Capscrew ............................................................................................................. 4
12 019899200 Fitting ................................................................................................................... 2
13 c 501307207 Spacer.................................................................................................................. 1
14 c 449001004 Capscrew ............................................................................................................. 1
15 a 505314200 Spring................................................................................................................... 1
16 a 520009800 Grip ...................................................................................................................... 1
17 a 504740500 Sheave ................................................................................................................. 1
18 a 501307208 Spacer.................................................................................................................. 1
19 a 449001068 Capscrew ............................................................................................................. 1
20 a 505343502 Bracket ................................................................................................................. 1
21 a 501921903 Clamp................................................................................................................... 1
22 a 449001415 Capscrew ............................................................................................................. 1

8-9
13K283 10-97

HOSE TAKE-UP ASSEMBLY


(NS 040/050 AE) (TWO STAGE)

ITEM PART NO. DESCRIPTION QTY

23 a 449015014 Nut........................................................................................................................ 1
24 a 449021001 Washer ................................................................................................................. 1
25 b .. . . . Wire Harness ....................................................................................................... 1

FOOTNOTES:
a Dual and Triple Function
b Refer to Table
c Single Function

8-10
NOTES

8-11
13K330 11-97

HOSE TAKE-UP ASSEMBLY


(NS 040/050 AE) (THREE STAGE)

8-12
13K330 11-97

HOSE TAKE-UP ASSEMBLY


(NS 040/050 AE) (THREE STAGE)

FREEZER APPLICATION

OALH
DESCRIPTION 91.0 in. 89.0 in. 95.0 in.
ITEM
Mast A573 A573 A573
Group Number 2311 5105 5563
Hose Take-Up 523443012 504829710 504829716
Assembly
4 Hose 502849912 502819910 502819916
5 Wire Harness 520191616 520191615 520191618
9 Hose 502819969 502819967 502819973
11 Hose 502820930 502819962 502820932
13 Hose 502819914 502819910 502819922

FREEZER APPLICATION (CONT.)

OALH
DESCRIPTION 101.0 in. 107.0 in. 110.0 in.
ITEM
Mast A573 A573 A573
Group Number 5944 6325 6553
Hose Take-Up 504829722 504829728 504829731
Assembly
4 Hose 502819922 502819928 502819931
5 Wire Harness 520191621 520191624 520191626
9 Hose 502819979 502819985 500819988
11 Hose 502820937 502820943 502820946
13 Hose 502819934 502819922 502819922

STANDARD APPLICATION

OALH
DESCRIPTION 91.0 in. 89.0 in. 95.0 in.
ITEM
Mast A573 A573 A573
Group Number 2311 5105 5563
Hose Take-Up 523442012 523442010 523442016
Assembly
4 Hose 501722934 501722932 501722937
5 Wire Harness 520190616 520190615 520190618
9 Hose 510464811 502599903 502599906
11 Hose 502413907 502413906 502413909
13 Hose 501700932 501700922 501700938

8-13
13K330 11-97

HOSE TAKE-UP ASSEMBLY


(NS 040/050 AE) (THREE STAGE)

STANDARD APPLICATION (CONT.)

OALH
DESCRIPTION 101.0 in. 107.0 in. 110.0 in.
ITEM
Mast A573 A573 A573
Group Number 5944 6325 6553
Hose Take-Up 523442022 523442028 523442031
Assembly
4 Hose 501722943 501722949 501722952
5 Wire Harness 520190621 520190624 520190626
9 Hose 502599912 502240910 500601919
11 Hose 502413912 502413915 502413916
13 Hose 501700948 501700938 501700938

ITEM PART NO. DESCRIPTION QTY

a .. . . . Hose Take-Up Assembly ........................................................................................... 1


1 015915300 Snap Ring ............................................................................................................ 2
2 064569600 Washer ................................................................................................................. 2
3 504488500 Sheave ................................................................................................................. 2
4 a .. . . . Hose..................................................................................................................... 2
5 a .. . . . Wire Harness ....................................................................................................... 2
6 312850042 Strap Clamp ......................................................................................................... 3
7 504740500 Sheave ................................................................................................................. 1
8 019899200 Fitting ................................................................................................................... 2
9 a .. . . . Hose..................................................................................................................... 2
10 019899100 Fitting ................................................................................................................... 4
11 a .. . . . Hose..................................................................................................................... 2
12 449022016 Lockwasher .......................................................................................................... 3
13 a .. . . . Hose..................................................................................................................... 2
14 449001013 Capscrew ............................................................................................................. 2
15 500403905 Strap Clamp ......................................................................................................... 1
16 520009800 Grip ...................................................................................................................... 2
17 505314200 Spring................................................................................................................... 2
18 501921903 Clamp................................................................................................................... 2
19 449021001 Washer ................................................................................................................. 1

FOOTNOTES:
a Refer to Table

8-14
5Z256 10-97

BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 750579106 Alarm (24 Volt)........................................................................................................... 1


1 750579103 Alarm (36 Volt)........................................................................................................... 1
2 585031600 Bracket ...................................................................................................................... 1
3 062151200 Capscrew................................................................................................................... 1
4 015026000 Lockwasher ............................................................................................................... 1
5 014936500 Nut ............................................................................................................................. 1
6 016103500 Washer ...................................................................................................................... 1
7 585031400 Wire Harness............................................................................................................. 1

8-15
5Z211 10-97

LIGHT AND FAN ASSEMBLY


(⇒S/N PENDING PER ECN 83258-01)

8-16
5Z211 10-97

LIGHT AND FAN ASSEMBLY


(⇒S/N PENDING PER ECN 83258-01)

ITEM PART NO. DESCRIPTION QTY

520187602 Light and Fan Assembly (36 Volt) .............................................................................. 1


520187601 Light and Fan Assembly (24 Volt) .............................................................................. 1
1 502021903 Screw ................................................................................................................... 4
2 506131500 Guard ................................................................................................................... 1
3 060816600 Capscrew ............................................................................................................. 5
4 520186600 Cover.................................................................................................................... 1
5 507002500 Bracket ................................................................................................................. 2
6 752608304 Spacer Plate......................................................................................................... 2
7 016104000 Washer ................................................................................................................. 2
8 014936900 Nut........................................................................................................................ 1
9 506129500 Plate ..................................................................................................................... 1
10 502021903 Screw ................................................................................................................... 1
11 016103100 Washer ................................................................................................................. 5
12 506132500 Louver .................................................................................................................. 1
13 502190903 Screw ................................................................................................................... 4
14 021197300 Nut........................................................................................................................ 4
15 720286902 Spacer.................................................................................................................. 4
16 506421500 Fan (24 Volt) ......................................................................................................... 2
16 506421501 Fan Assembly (36 Volt) ........................................................................................ 2
17 504449703 Switch................................................................................................................... 1
18 504449702 Light Switch.......................................................................................................... 1
19 506133500 Lamp (24 Volt) ...................................................................................................... 1
19 206118200 Bulb (24 Volt) ................................................................................................... 1
19 506133507 Lamp Assembly (36 Volt) ..................................................................................... 1
19 518800687 Bulb (36 Volt) ................................................................................................... 1
20 504862700 Wire Harness (Used on 520187601 and 520187602).......................................... 1
21 520185600 Housing ................................................................................................................ 1
22 a 504863700 Wire Harness ....................................................................................................... 1
23 a 504070790 Strap Clamp ......................................................................................................... AR
24 504862700 Wire Harness (Used on 520187603 and 520187604).......................................... 1

FOOTNOTES:
a Not Part of Light and Fan Assembly

8-17
G10046 08-00

LIGHT AND FAN ASSEMBLY


(S/N 83258-01⇒)

ITEM PART NO. DESCRIPTION QTY

1 505181701 Light and Fan (Without Spotlight) .............................................................................. 1


1 518798659 Flood Lens................................................................................................................. 1
1 060050500 Bulb ........................................................................................................................... 1
1 580011697 Switch ........................................................................................................................ 1
1 580014846 Fan (12 Volt) .............................................................................................................. 1
1 580011720 Fan Switch ................................................................................................................. 1
1 580011721 Light Switch ............................................................................................................... 1
1 580014915 Hardware Kit.............................................................................................................. 1
1 506133502 Bezel.......................................................................................................................... 2

8-18
4J7 10-97

DRIVE UNIT COMPARTMENT FAN ASSEMBLY

8-19
4J7 10-97

DRIVE UNIT COMPARTMENT FAN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 506795500 Frame ........................................................................................................................ 1


2 518445604 Connector .................................................................................................................. 1
3 312850034 Strap Clamp............................................................................................................... 1
4 504991200 Clip ............................................................................................................................ 1
5 504805719 Screw......................................................................................................................... 4
6 504805720 Nut ............................................................................................................................. 4
7 504805721 Lockwasher ............................................................................................................... 4
8 506130500 Fan (24 Volt) .............................................................................................................. 1
8 506130501 Fan (36 Volt) .............................................................................................................. 1
9 518445602 Molex Socket ............................................................................................................. 1
10 502719904 Terminal ..................................................................................................................... 1
11 504992201 Thermostat ................................................................................................................ 1
12 518445602 Molex Socket ............................................................................................................. 1
13 500383922 Terminal ..................................................................................................................... 1

8-20
5Z218 03-96

HEADLIGHTS
(MAST MOUNTED)

ITEM PART NO. DESCRIPTION QTY

1 150019301 Guard ........................................................................................................................ 2


2 150019403 Headlight ................................................................................................................... 2
3 752905600 Guard ........................................................................................................................ 2
4 502701506 Connector .................................................................................................................. 2
5 502701505 Connector .................................................................................................................. 2
6 502701501 Pin ............................................................................................................................. 2
6 a 504449702 Light Switch ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

8-21
NOTES

8-22
SECTION 9

9 FIELD CONVERSION KITS


CONTENTS

SECTION 9
FIELD CONVERSION KITS

DESCRIPTION PAGE

SIDE-SHIFT CONVERSION KIT.......................................................................................................................... 9-2


SIDE-SHIFT HYDRAULIC HOSE......................................................................................................................... 9-2

9-1
FIELD CONVERSION KITS

SIDE-SHIFT CONVERSION KIT

DESCRIPTION PART NUMBER


Shide-Shift Kit (NS 040/050 AD) 504816701

SIDE-SHIFT HYDRAULIC HOSE

DESCRIPTION PART NUMBER


Side-Shift Components (Two Stage) 504815797
Side-Shift Components (Three Stage) 504815798

9-2
SECTION 10

10 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
3257000 6-4 64 7-33 6 15026700 1-3 6 8-9 6
3518100 7-38 42 15026000 1-3 9 1-7 5 8-14 10
7361910A 7-41 16 1-7 8 15027700 6-21 14 19899200 7-57 14
12474300 2-24 3 2-3 7 15040200 2-21 16 7-60 8
12825700 8-5 5 2-23 23 2-23 17 8-9 12
14711900 4-3 11 2-23 28 15120400 5-15 5 8-14 8
14716400 7-15 3 2-23 29 15126000 7-5 2 21197300 8-17 14
7-33 10 2-24 6 7-23 5 22061000 4-12 10
14717600 1-3 5 4-3 2 15414700 5-7 2 4-15 9
1-7 4 5-3 3 15416200 7-5 6 23021000 5-17 3
14788600 5-9 4 5-3 21 7-23 8 23022800 5-3 40
14863500 2-27 5 6-21 6 15420000 7-38 27 23796300 4-3 15
14863800 5-3 3 7-15 18 15420100 5-13 13 25803400 2-3 33
14864000 2-23 29 7-37 12 15421600 5-13 6 27278300 1-11 20
7-33 5 7-38 20 15423300 7-57 4 30605400 4-3 21
14864100 7-15 10 7-42 26 15425100 7-38 54 31129200 7-3 8
14867400 2-3 36 7-42 32 15486100 5-11 15 7-19 10
14936200 2-27 7 7-45 12 15492800 5-11 13 32640600 7-30 7
7-15 12 7-47 12 15627900 3-3 7 32660400 7-38 55
14936500 1-3 9 7-57 2 15628700 7-41 6 32982300 7-27 2
1-7 8 8-15 4 7-42 51 46363300 7-41 21
2-3 8 15026200 1-11 12 7-45 1 50974300 3-3 29
2-27 11 1-11 12 7-47 1 52229600 7-13 3
4-3 3 2-3 9 8-3 9 52642100 7-42 38
5-3 3 2-15 35 15709600 7-38 30 52642300 4-8 3
6-4 64 2-21 9 15915300 7-60 1 6-4 41
7-42 34 2-23 8 8-14 1 52642500 6-4 49
8-15 5 6-3 32 15915800 7-42 52 6-7 1
14936600 1-11 13 7-37 15 16103100 8-17 11 52643200 6-4 51
1-11 13 7-38 44 16103500 1-3 9 6-7 3
2-15 36 7-41 2 1-7 8 52643300 6-7 5
6-3 34 7-41 5 2-3 6 52645100 7-42 38
14936900 3-3 11 15026400 2-3 14 2-24 5 52645200 6-4 51
8-17 8 2-23 12 6-3 6 6-7 3
14937300 1-3 6 3-3 10 6-3 6 52645300 4-3 26
1-7 5 4-3 25 6-4 63 4-3 27
14939700 6-4 67 4-3 33 6-21 11 4-8 3
14964800 1-3 8 4-8 7 7-57 3 6-4 41
1-7 7 5-3 16 8-15 6 6-4 42
3-3 14 6-3 6 16103700 2-3 9 6-7 5
3-3 16 6-3 23 2-15 34 7-13 4
14970700 2-15 28 6-11 5 6-3 33 52645400 4-3 41
6-21 9 7-42 57 16104000 6-4 47 6-3 27
14970800 3-3 21 7-45 20 7-38 34 6-11 2
5-3 31 7-48 20 7-45 16 7-10 7
14971400 5-3 28 15026600 1-3 8 7-48 16 7-13 3
14972600 5-3 22 1-7 7 8-17 7 7-27 16
14994200 2-3 11 3-3 2 16110300 5-15 2 52645500 4-8 2
15003200 5-3 23 3-3 13 16117000 7-27 9 6-3 27
15003300 7-25 14 3-3 19 16133700 6-21 7 6-3 40
15025600 7-15 11 4-3 37 19899100 7-60 10 6-4 49

10-1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-4 50 59079500 4-8 6 7-38 19 150019403 8-21 2
6-4 52 59297400 7-38 24 7-57 1 203078700 5-3 17
6-7 1 59634500 4-3 41 8-15 3 203079700 6-3 22
6-7 2 59634600 7-13 4 62151300 2-3 5 203142600 5-3 20
6-7 4 7-27 17 7-15 16 6-4 61
6-11 1 59711500 2-3 15 7-37 11 7-42 25
6-11 2 6-4 46 7-42 33 203142800 2-27 9
7-27 17 59716300 1-11 14 62151500 6-3 5 203154400 1-7 5
7-30 6 1-11 14 7-42 31 203757600 6-9 1
54291200 7-27 16 2-3 9 62151600 2-24 4 203759000 7-48 30
55485000 3-3 1 6-3 31 62159500 6-3 1 203762500 3-3 9
55485100 3-3 18 59716400 2-21 8 6-4 43 206118200 8-17 19
55486800 2-23 13 2-23 7 6-4 60 252370600 5-3 3
4-3 31 59719100 4-3 20 62159700 6-3 13 253370700 5-3 4
7-38 33 7-45 15 62306700 1-11 14 296320455 2-9 5
55729800 4-3 27 7-48 15 1-11 14 296320456 2-9 9
55746400 7-60 11 59798400 7-41 7 62307300 1-11 9 296321148 2-9 12
56363100 4-3 28 59989100 2-15 3 7-41 4 296321162 2-11 4
7-37 3 60050500 8-18 1 62699900 7-37 4 296321382 2-13 2
7-41 15 60733200 1-3 8 8-4 1 310156230 5-15 7
7-45 14 1-7 7 62960000 7-38 28 311732376 7-38 22
7-48 14 60816600 8-17 3 64175600 4-3 5 312080007 3-3 33
56363300 4-3 28 61277800 7-15 17 4-3 16 312233090 7-17 7
4-8 1 61277900 7-48 32 64424900 7-17 6 7-35 7
4-8 4 61278000 1-11 4 7-35 6 312821104 7-45 10
6-3 39 2-3 13 7-42 53 7-47 10
7-37 3 4-3 32 64569600 7-60 2 312850032 7-28 26
7-37 4 5-3 30 8-14 2 7-60 22
7-41 12 61278200 1-17 3 64570300 7-10 8 312850034 2-15 32
7-41 15 4-3 12 65069700 7-17 5 5-3 2
7-45 14 61278300 1-18 3 7-35 5 7-45 7
7-48 14 5-3 6 7-42 54 7-47 7
8-4 1 7-15 4 65069800 7-17 5 8-20 3
57040500 4-8 1 7-33 11 7-35 5 312850040 7-42 28
6-4 42 61278400 1-3 5 7-42 54 312850042 2-15 30
57048200 4-3 24 1-7 4 65069900 7-17 5 2-15 37
6-4 65 4-3 39 7-35 5 7-57 16
6-11 4 61353000 4-8 2 7-42 54 7-60 6
7-42 56 6-3 40 65448900 2-15 26 8-9 8
7-45 19 61554400 8-4 2 65572800 2-15 22 8-14 6
7-48 19 62128500 7-37 11 65576500 5-3 13 312850044 7-15 2
57091500 1-18 2 62143700 1-11 9 65588700 4-3 36 7-33 2
57699500 1-11 9 2-15 33 65771000 7-42 55 449001004 8-9 5
7-38 21 7-38 43 65777100 2-15 15 8-9 14
57699600 7-37 14 7-41 1 109442109 2-3 10 449001013 7-60 23
58355900 6-4 52 62151100 2-23 29 122392115 6-3 27 8-9 11
6-7 2 2-23 29 6-11 2 8-14 14
58414900 6-3 27 7-45 11 133910108 1-11 3 449001014 7-57 8
6-11 2 7-47 11 134178101 2-23 19 449001023 7-7 5
58721200 4-8 4 62151200 1-3 9 135650144 2-21 20 7-25 5
6-3 39 1-7 8 150019301 8-21 1 449001028 7-13 7

10-2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
7-27 20 7-35 14 500583905 7-38 38 7-41 13
449001052 7-60 15 449022018 2-3 31 500601919 7-60 9 501722931 7-60 4
449001058 7-42 45 449022041 5-13 10 8-14 9 501722932 7-60 4
449001068 8-9 19 449025008 7-35 18 500625902 5-3 42 8-14 4
449001134 3-3 27 449029001 7-27 7 500722301 7-17 5 501722934 7-60 4
7-13 10 449029008 7-23 6 7-35 5 8-14 4
7-28 23 449029009 7-3 6 500722302 7-17 5 501722937 7-60 4
449001170 3-5 24 7-17 10 7-35 5 8-14 4
449001296 7-17 15 7-19 7 500722303 7-17 5 501722943 7-60 4
7-35 15 7-35 10 7-35 5 8-14 4
449001389 3-3 37 7-42 40 500819988 7-60 9 501722949 7-60 4
449001410 7-20 14 449029011 7-5 4 8-14 9 8-14 4
449001415 6-15 15 449030008 7-5 3 500902102 6-4 57 501722952 7-60 4
6-19 15 7-23 1 500905200 3-3 24 8-14 4
7-7 12 449076005 7-17 8 500962500 1-15 13 501749901 1-17 2
7-25 12 7-35 8 501211201 7-23 13 501753912 3-3 20
7-27 4 500028914 3-3 12 7-57 6 501753914 7-30 11
7-27 12 3-3 15 501217200 7-23 3 501768915 4-3 35
8-9 22 500030902 2-15 18 501307207 8-9 3 501788915 5-17 1
449001418 7-3 9 5-3 36 8-9 13 501789904 3-3 35
449002197 7-20 19 500031902 5-3 10 501307208 8-9 18 501850904 7-10 12
449015011 7-5 9 500046918 4-3 9 501700902 8-9 1 501904907 1-15 6
7-23 11 500072902 7-27 8 501700922 7-60 14 1-15 7
449015014 3-5 5 7-57 13 8-14 13 1-15 8
7-13 9 500152901 2-15 23 501700928 7-60 14 501918902 6-4 54
7-28 22 7-38 51 501700932 7-60 14 501921903 7-42 24
8-9 23 500154904 4-3 26 8-14 13 7-60 20
449015033 7-38 26 500167924 8-5 4 501700938 7-60 14 8-9 21
449015106 7-38 59 500227903 4-3 4 8-14 13 8-14 18
449015135 5-7 5 4-3 13 501700947 8-9 7 501921911 5-3 15
449021001 5-7 5 500227905 7-7 1 501700948 7-60 14 501929901 7-15 13
7-60 21 7-25 1 8-14 13 7-33 7
8-10 24 500227907 2-23 5 501700954 7-60 12 501940903 2-23 24
8-14 19 500227915 2-15 25 501702903 3-3 39 502002200 7-23 14
449022004 7-57 9 500302501 7-3 14 501704903 6-3 26 502012902 1-3 6
449022005 7-7 6 7-20 16 6-11 1 1-7 5
7-25 6 500302502 7-3 11 6-11 1 502021903 8-17 1
449022006 7-42 46 7-19 12 501704904 6-3 9 8-17 10
449022016 2-3 29 500303501 7-3 13 6-4 50 502056904 6-3 17
3-3 28 7-20 15 6-7 4 502079710 1-11 8
7-7 13 500303502 7-3 12 501704905 6-3 8 502097902 5-3 5
7-13 8 7-19 11 501710947 7-37 6 502135201 1-15 8
7-25 13 500383922 8-20 13 7-41 14 502135202 1-15 8
7-27 5 500403902 7-15 7 501710948 7-37 5 502137903 2-27 20
7-27 13 7-33 9 7-41 13 502152901 8-4 2
7-28 21 500403905 7-60 17 501710950 7-37 2 502157204 1-15 12
7-60 13 8-14 15 501710951 6-3 29 502164907 2-24 2
8-9 10 500416908 2-15 17 7-37 1 502190903 8-17 13
8-14 12 500416909 5-3 35 501710952 7-37 6 502231904 7-41 12
449022017 3-3 38 500423903 7-42 21 7-41 14 502240910 7-60 9
7-17 14 500532907 3-3 35 501710954 7-37 5 8-14 9

10-3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
502255904 7-60 9 8-14 9 502818901 7-37 2 502820932 7-60 12
502255911 8-9 1 502623918 6-3 12 7-41 14 8-14 11
502255913 8-9 7 502632901 6-21 15 502818902 7-37 1 502820937 7-60 12
502255917 7-57 15 502635903 2-21 24 7-41 13 8-14 11
8-9 7 6-15 21 502818903 7-37 6 502820943 7-60 12
502313100 7-20 18 6-17 28 502818904 7-37 5 8-14 11
502314100 7-20 17 6-19 21 502818907 7-37 6 502820946 7-60 12
502356830 6-9 23 6-21 12 7-41 14 8-14 11
502382901 2-24 7 502637901 7-52 1 502818908 7-37 5 502820975 8-9 1
502398901 5-7 3 7-55 1 7-41 13 502820981 8-9 1
502398904 8-9 4 502637902 7-50 1 502819908 7-60 14 502820987 8-9 1
502398905 7-38 29 502652912 7-27 6 502819910 7-60 4 502820993 8-9 1
502398907 6-3 24 502652918 7-27 6 7-60 14 502821963 7-57 7
502413905 7-57 15 502652924 7-27 6 8-14 4 502821969 7-57 7
502413906 7-60 12 502652930 7-27 6 8-14 13 502821975 7-57 7
8-14 11 502652933 7-27 6 502819914 7-60 14 502821981 7-57 7
502413907 7-60 12 502652942 7-27 6 8-14 13 502821984 7-57 7
8-14 11 502652948 7-27 6 502819916 7-60 4 502825902 7-27 1
502413909 7-60 12 502652954 7-27 6 8-14 4 502825908 7-27 1
8-14 11 502654908 6-4 53 502819921 8-9 7 502825914 7-27 1
502413911 7-57 15 502654909 6-4 53 502819922 7-60 4 502825920 7-27 1
502413912 7-60 12 502654910 6-4 53 7-60 14 502825923 7-27 1
8-14 11 502656902 7-47 8 8-14 4 502825932 7-27 1
502413915 7-60 12 502656903 7-37 7 8-14 13 502825938 7-27 1
8-14 11 502656907 7-45 8 502819928 7-60 4 502825944 7-27 1
502413916 7-60 12 502656912 7-37 8 8-14 4 502829902 8-4 3
8-14 11 502656921 8-4 3 502819931 7-60 4 502846901 6-3 30
502423915 2-21 15 502657901 7-45 9 8-14 4 502849200 7-45 3
2-23 16 502657902 7-47 9 502819933 8-9 7 7-47 3
502463911 2-23 6 502677902 7-45 4 502819934 7-60 14 502849909 7-60 4
502470902 2-5 31 7-47 4 8-14 13 502849912 7-60 4
2-7 34 502677903 7-45 2 502819945 7-57 15 8-14 4
502472940 7-57 7 7-47 2 8-9 7 502860200 7-38 49
502472951 7-57 7 502677905 7-37 9 502819957 7-57 15 502864201 7-38 58
502472963 7-57 7 502688906 7-38 60 502819961 7-60 12 502864202 7-50 10
502472974 7-57 7 502701501 8-21 6 502819962 7-60 12 502866200 7-37 10
502472980 7-57 7 502701505 8-21 5 8-14 11 502880200 7-45 22
502501903 7-35 17 502701506 8-21 4 502819967 7-60 9 7-48 22
502507906 6-15 6 502701511 2-15 29 8-14 9 502880201 7-45 23
6-19 6 502710904 2-15 27 502819968 7-60 9 7-48 23
502536905 5-3 26 502719904 8-20 10 502819969 7-60 9 502880203 7-48 33
502555901 2-15 12 502770908 4-3 34 8-14 9 502880204 7-48 34
502566904 7-3 10 502788501 7-35 16 502819973 7-60 9 502882200 7-45 34
7-20 13 502809902 2-21 5 8-14 9 7-48 49
502575287 1-3 3 2-23 4 502819979 7-60 9 502886201 7-42 30
502599902 8-9 1 502816901 7-37 8 8-14 9 502886203 7-37 17
502599903 7-60 9 502816902 7-47 8 502819985 7-60 9 502887201 7-46 35
8-14 9 502816903 7-45 8 8-14 9 7-48 50
502599906 8-14 9 502816904 7-37 7 502820929 7-57 15 502887202 7-46 36
502599910 8-9 1 502817901 7-47 9 502820930 7-60 12 7-48 51
502599912 7-60 9 502817902 7-45 9 8-14 11 502888200 7-45 5

10-4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
7-47 5 503853726 7-30 504145500 7-55 2 504489500 7-27 10
502889200 7-45 6 503853729 7-30 504146500 7-50 2 504490500 7-27 3
7-47 6 503853732 7-30 504147200 7-10 15 504506501 2-23 2
502894200 7-38 41 503853735 7-30 504148200 7-10 14 504513500 7-41 3
502895200 7-52 2 503853738 7-30 504149200 7-10 13 504520500 7-38 57
502896500 7-60 16 503853741 7-30 504150200 7-10 13 504549500 7-42 27
502921200 7-38 48 503853744 7-30 504151200 7-10 13 504562100 7-3 7
7-38 50 503853750 7-30 504162200 7-10 10 7-17 11
7-39 63 503853762 7-30 504225252 2-27 3 7-19 8
502925500 7-5 1 503854720 7-30 5 504226233 4-5 7 7-35 11
7-23 4 503854723 7-30 5 504226253 4-5 9 7-42 42
502978502 7-9 7 503854726 7-30 5 504226256 4-5 8 504574226 3-3 22
502980502 7-30 6 503854729 7-30 5 504226283 4-5 5 504575084 7-47
503067200 7-15 6 503854732 7-30 5 504226299 2-5 33 504575218 2-15 8
7-33 13 503854735 7-30 5 2-7 5 504575220 5-17 5
503068200 7-15 5 503854738 7-30 5 504227212 4-5 23 504575221 5-3 27
7-33 12 503854741 7-30 5 504228208 6-3 35 504575223 6-3 14
503077200 7-38 46 503854744 7-30 5 504228261 6-3 36 504575225 6-3 4
503077201 7-38 45 503854750 7-30 5 504230211 2-3 12 504575227 6-3 26
503148200 7-45 32 503854756 7-30 5 504230271 8-3 4 504575229 7-15 19
7-48 45 503854762 7-30 5 8-3 6 504575231 4-8 8
503150500 7-57 11 503927500 7-17 4 504231234 1-15 2 4-12
503151200 7-7 7 7-35 4 504232210 8-5 1 504575232 4-8 8
7-25 7 504020504 8-5 7 504239274 3-5 14 4-15
503152200 2-21 14 504030700 7-39 64 504240712 2-27 14 504575233 4-8 8
2-23 15 504035207 1-11 21 504240838 2-27 13 4-12
503229200 7-46 38 504047700 7-39 64 504242746 1-7 1 4-15
7-48 39 504049202 7-7 3 1-17 1 504575235 1-15 11
7-48 41 7-25 3 504242750 1-7 1 504575240 4-3 40
503232200 7-38 52 504058760 2-5 22 1-17 1 504575241 4-3 42
503250200 7-41 8 2-7 24 504242751 1-7 1 4-7
503251201 7-41 9 2-9 1-17 1 504575242 3-3 6
503377200 7-38 56 504059719 2-9 8 504347200 3-3 23 504575243 3-3 4
503383200 7-43 60 504061724 8-3 10 504353200 7-3 15 504575244 3-3 5
7-46 39 504061746 8-3 5 7-7 8 504575245 3-3 8
7-48 47 504061794 8-3 14 7-19 9 504575246 1-4 12
503392200 1-18 5 504061795 8-3 7 7-25 8 1-7 11
7-38 18 504070790 8-17 23 504366200 3-3 22 3-3 3
503505200 7-45 21 504109201 1-11 21 504449702 8-17 18 5-13
503515200 7-48 21 504110201 1-17 5 8-21 6 504575247 4-3 10
7-48 31 504110202 1-17 5 504449703 8-17 17 504575248 5-13
503544200 1-15 1 504110203 1-17 5 504449732 5-15 7 504575249 5-13 2
503563200 7-38 35 504110204 1-17 5 504449752 5-15 4 504575253 5-13 5
503564200 7-38 36 504110205 1-17 5 504449776 5-15 1 504575254 5-13 8
503596200 7-42 37 504117200 7-19 6 5-15 1 5-13 17
503617200 7-57 5 7-42 41 504449782 2-27 19 504575255 5-13 12
503660200 7-38 25 504129200 7-45 33 504450702 5-15 3 504575256 5-13 1
503837200 7-7 4 7-48 44 504453500 7-27 11 504575257 5-13 16
7-25 4 504130200 7-42 23 504488500 7-60 3 504575261 5-13 11
503853720 7-30 504142500 7-52 10 8-9 2 504575263 5-13 16
503853723 7-30 7-55 8 8-14 3 504575264 5-13 20

10-5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504575266 5-13 18 504628500 7-52 4 504805719 8-20 5 505016200 1-11 6
504575270 1-11 21 504648700 2-27 4 504805720 8-20 6 505034200 5-15 4
504575280 1-3 3 504662700 1-11 23 504805721 8-20 7 505035200 5-15 1
7-37 504694701 1-11 2 504805724 4-3 23 5-15 1
7-41 504708700 1-11 22 504805747 4-3 29 505038200 4-3 18
7-45 504709700 1-11 22 4-5 505039200 4-3 8
504575281 1-3 3 504710700 1-11 22 504805748 4-5 24 505040200 4-3 7
7-37 504712700 1-11 27 504805749 4-5 4 505042200 4-3 3
7-41 504729700 2-27 8 504817500 7-57 10 505044200 4-3 19
7-45 504740500 7-60 7 504821200 2-15 14 505050200 4-3 14
504575282 1-3 3 8-9 17 504828500 7-38 49 505053200 4-3 12
7-37 8-14 7 504829710 7-60 505054700 2-3 3
7-41 504741701 1-3 5 8-14 2-5
7-45 1-7 4 504829716 7-60 505057500 7-42 58
504575283 1-3 3 504741702 1-3 5 8-14 505059200 1-11 29
7-37 1-3 5 504829722 7-60 505062200 6-3 21
7-41 1-7 4 8-14 505066200 6-3 7
7-45 1-7 4 504829728 7-60 505066700 7-3 5
504575284 1-3 3 504741703 1-3 5 8-14 505066710 7-3 2
7-37 1-7 4 504829731 7-60 505066716 7-3 2
7-41 504747500 7-38 53 8-14 505066722 7-3 2
504575285 1-3 3 504771710 7-3 2 504837500 7-57 12 505066728 7-3 2
7-37 504771716 7-3 2 504841501 7-45 13 505067200 7-13 11
7-41 504771722 7-3 2 504841502 7-48 13 7-28 24
7-47 504771728 7-3 2 504842501 7-45 13 505071200 4-3 22
504575286 1-3 3 504771731 7-3 2 504842502 7-48 13 505074200 6-3 16
7-37 504772710 7-19 3 504862700 8-17 20 505075200 6-3 37
7-41 504772716 7-19 3 8-17 24 505080200 7-13 12
7-47 504772722 7-19 3 504863700 8-17 22 7-28 25
504575287 7-37 504772728 7-19 3 504942200 5-3 32 505084201 1-11 25
7-41 504772731 7-19 3 504943700 7-48 52 1-12 31
7-47 504772740 7-19 3 504944200 5-3 34 2-3 9
504575288 7-3 504772746 7-19 3 504944700 7-48 46 505113200 2-15 13
504575289 7-3 504772752 7-19 3 504945200 5-3 24 505136031 7-30 14
504575290 7-3 504788700 7-42 59 504952201 5-15 4 505136053 8-5 10
504575291 7-3 504789700 7-42 59 504952202 5-15 4 505150500 2-15 38
504575292 7-19 504790700 7-42 59 504953200 1-11 7 505166200 5-3 44
504575293 7-19 504792700 7-42 59 504971500 7-15 9 505169200 1-11 5
504575294 7-19 504798701 8-7 1 7-33 4 505181701 8-18 1
504575295 7-19 504798702 8-7 1 504971501 7-33 3 505188200 5-3 29
7-37 504798703 8-7 1 504971502 7-15 8 505192501 8-9 9
7-41 504798704 8-7 1 504991200 8-20 4 505192502 8-9 9
7-45 504801710 8-9 504992201 8-20 11 505263200 5-4 45
504575296 7-19 504801716 8-9 504996200 2-15 7 505314200 7-57 19
504575298 7-13 5 504801722 8-9 504997200 2-15 6 7-60 19
7-27 18 504801728 8-9 505000201 1-11 1 8-9 15
504575299 7-3 504804704 2-5 34 505003201 1-11 1 8-14 17
7-37 2-7 22 505011200 7-48 38 505343502 8-9 20
7-41 504804749 5-7 12 7-48 42 505357200 5-4 46
7-45 504805714 5-13 7 7-48 48 505477534 2-27 17
504614700 7-46 37 504805715 5-13 14 7-49 53 505582500 7-25 15

10-6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505586500 7-9 3 506421501 8-17 16 1-7 5 512720800 2-5 30
505590500 7-5 8 506462500 6-3 20 506846503 1-3 6 2-7 33
7-23 10 506463500 6-3 18 1-7 5 513439107 8-5 6
505610501 7-7 11 506552501 8-5 2 506848500 3-3 35 514268301 2-24 1
7-25 11 506611500 5-3 33 506849501 3-3 35 514268317 2-24 1
505610502 7-7 10 506626501 1-7 2 506849502 3-3 35 514614602 7-55 5
7-25 10 1-7 2 506867500 1-15 10 515589326 6-3 28
505707503 7-9 6 5-15 6 506873500 7-41 18 516149005 7-52 11
505707504 7-9 6 5-15 6 506874500 7-41 17 7-55 10
505707505 7-9 6 506647500 2-15 4 506875500 7-41 20 516905800 2-16 39
505707506 7-9 6 506700515 2-24 506876500 7-41 19 516932603 7-55 4
505707507 7-9 6 506700516 2-24 506885500 7-38 40 516934610 7-50 4
505707520 7-9 6 506700517 2-24 506902501 7-33 8 516936603 7-38 32
505707522 7-9 6 506700518 2-24 506902502 7-15 14 7-55
505707523 7-9 6 506700519 2-24 506924500 5-7 1 517079600 7-45 28
505707524 7-9 6 506700520 2-24 506983501 1-7 1 517085601 7-52 6
505707525 7-9 6 506703502 5-7 10 1-17 1 7-52 6
505707526 7-9 6 5-11 507002500 8-17 5 517086600 7-38 39
505707527 7-9 6 506704500 5-3 19 507005500 7-42 28 517087601 7-42 29
505747500 7-23 2 5-9 507006501 7-38 17 517146059 1-15 16
505846501 1-11 16 506705501 5-3 18 507006502 7-37 17 517185603 1-4 13
1-11 16 5-7 8 507007501 7-38 17 1-8 12
505846502 1-11 11 506706501 5-3 1 507007502 7-38 17 3-3 36
1-11 11 5-7 9 507008500 6-4 56 3-5
505847501 1-11 15 506734501 5-3 18 507031501 2-23 29 517192601 7-48 28
1-11 15 506738501 5-17 2 507031502 2-23 29 517192602 7-48 35
505847502 1-11 10 506740500 6-21 1 507033500 7-17 9 517193601 7-48 40
505873500 7-37 13 506743501 5-17 4 7-19 6 517193602 7-48 37
505889500 7-42 39 506747500 1-11 28 7-35 9 517207601 7-52 5
505890500 1-15 9 506748500 5-3 25 7-42 41 517207602 7-52 5
505906500 7-38 23 506785500 1-3 7 7-42 43 517427601 7-45 18
506072501 7-45 17 1-7 6 507067500 5-7 6 7-52
7-48 17 506788502 1-7 2 507099500 4-3 30 517427602 7-48 18
506072502 7-45 17 1-7 2 507121500 3-3 17 7-52
7-48 17 5-15 6 507159502 5-7 14 517429601 7-38 61
506129500 8-17 9 5-15 6 507160501 5-7 11 7-50
506130500 8-20 8 506791500 2-15 24 507161500 5-3 43 517430601 7-50 5
506130501 8-20 8 506795500 8-20 1 507162500 7-60 25 517552601 1-7 1
506131500 8-17 2 506824500 6-3 15 507163500 7-60 24 1-17 1
506132500 8-17 12 506827500 6-3 10 507164500 6-21 4 1-18 1
506133500 8-17 19 506829500 6-3 11 507166500 6-4 58 517648601 7-38 47
506133502 8-18 1 506833500 5-3 41 507168500 6-21 3 517648602 7-38 62
506133507 8-17 19 506834500 7-15 15 507169500 6-21 2 518264804 4-12 4
506250521 8-3 506838501 1-15 3 507290501 2-27 1 4-15 4
506395525 7-19 506839500 1-15 6 507290502 2-27 1 518264807 4-12 11
506395526 7-19 506840500 1-15 4 507337500 5-3 12 4-15 10
506395544 2-21 12 506846501 1-3 6 507349500 5-3 12 518264815 4-15 14
6-15 5 1-7 5 507872200 7-45 29 518329620 7-30 10
6-19 5 506846502 1-3 6 510135801 5-11 14 518329623 7-30 10
506395595 6-9 17 1-3 6 510464811 7-60 9 518329626 7-30 10
506421500 8-17 16 1-7 5 8-14 9 518329629 7-30 10

10-7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
518329632 7-30 10 518700623 7-9 1-7 8 7-37
518329635 7-30 10 518700626 7-9 518821612 1-3 9 7-41
518329638 7-30 10 518701605 7-9 1-7 8 7-45
518329641 7-30 10 518701611 7-9 518995015 2-21 10 519432699 1-3 3
518329650 7-30 10 518701617 7-9 518995016 2-23 10 519433611 6-4 48
518329656 7-30 10 518701623 7-9 518995017 6-15 3 6-7 6
518329662 7-30 10 518702605 7-9 6-19 3 6-9
518330600 7-30 13 518702611 7-9 518995018 6-15 3 519433612 2-5 6
518337624 7-9 5 518702617 7-9 6-19 3 2-7 7
518337630 7-9 5 518702623 7-9 519045600 5-3 7 519433613 2-5 7
518337636 7-9 5 518702626 7-9 519191801 2-21 4 2-7 8
518337642 7-9 5 518702635 7-9 2-21 7 519433619 6-9 28
518337645 7-9 5 518702641 7-9 2-23 3 519433632 2-5 27
518337654 7-9 5 518702647 7-9 519244811 3-5 12 2-7 30
518337660 7-9 5 518703605 7-9 519244813 3-5 13 519440800 1-15 14
518337666 7-9 5 518703611 7-9 3-5 22 519502300 7-38 31
518343624 7-10 17 518703617 7-9 519244834 3-5 11 519664601 8-5 8
518343630 7-10 17 518703623 7-9 519412817 5-8 3 519665601 8-5 9
518343636 7-10 17 518703626 7-9 519412818 5-8 2 519666602 8-3 8
518343642 7-10 17 518708610 7-19 1 519412819 5-8 1 8-5
518343645 7-10 17 518708616 7-19 1 519412821 5-8 6 519686300 7-5 7
518343654 7-10 17 518708622 7-19 1 519412822 5-8 4 7-23 9
518343660 7-10 17 518708628 7-19 1 519412823 5-3 9 519704800 7-42 29
518343666 7-10 17 518708631 7-19 1 5-8 5 519739805 2-11 3
518347630 7-10 17 518708640 7-19 1 519432647 7-5 10 519739813 2-13 4
518347645 7-30 10 518708646 7-19 1 7-17 1 519739814 2-13 3
518445602 8-20 9 518708652 7-19 1 519432650 7-23 15 519739816 2-13 10
8-20 12 518719600 7-41 10 7-35 1 519739820 2-13 13
518445604 8-20 2 518720600 7-41 11 519432658 7-19 519739821 2-13 14
518646602 1-18 4 518721600 7-41 10 519432692 1-3 3 519739830 2-9 6
518646603 1-18 4 518722600 7-41 11 7-37 519739834 2-9 11
518646604 1-18 4 518793602 4-11 25 7-41 519739845 2-9 7
518646605 1-18 4 6-13 13 7-47 519739849 2-11 6
518646606 1-18 4 518793644 4-5 13 519432693 1-3 3 519739866 2-11 5
518657610 7-3 1 518794638 4-5 21 7-37 519739868 2-11 1
518657616 7-3 1 518795669 7-13 6 7-41 519739869 2-11 2
518657622 7-3 1 7-27 19 7-47 519739877 2-13 1
518657628 7-3 1 518798659 8-18 1 519432694 1-3 3 519739878 2-13 12
518657631 7-3 1 518800661 4-11 25 7-37 519751800 7-38 37
518658610 7-19 2 518800687 8-17 19 7-41 519766801 3-5 2
518658616 7-19 2 518800693 6-13 11 7-45 519766805 3-5 4
518658622 7-19 2 518801602 8-3 3 519432695 1-3 3 519766809 3-5 10
518658628 7-19 2 518802628 4-5 22 519432696 1-3 3 519766814 3-5 18
518658631 7-19 2 518803636 4-5 20 7-37 519766815 3-5 16
518658640 7-19 2 518803660 2-9 10 7-41 519766817 3-5 19
518658646 7-19 2 518803663 2-9 8 7-47 519766818 3-5 19
518658652 7-19 2 518807609 8-3 12 519432697 1-3 3 519766819 3-5 19
518696600 7-37 16 518807670 8-3 11 7-37 519766820 3-5 19
518700605 7-9 518821601 1-3 9 7-41 519766824 3-5 20
518700611 7-9 1-7 8 7-47 519766825 3-5 30
518700617 7-9 518821607 1-3 9 519432698 1-3 3 519766826 3-5 30

10-8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
519766827 3-5 30 520002602 6-4 44 520190621 7-60 5 520344803 4-12 5
519766828 3-5 30 520002603 6-4 44 8-14 5 4-15 5
519766835 3-5 25 520005802 7-7 2 520190624 7-60 5 520344805 4-12 7
519766841 3-5 27 7-25 2 8-14 5 520344806 4-12 9
519766845 3-5 9 520008600 6-3 10 520190626 7-60 5 4-15 8
519782800 7-45 30 520009800 7-57 18 8-14 5 520344807 4-12 8
7-48 29 7-60 18 520190659 8-10 25 520344808 4-12 16
7-48 36 8-9 16 520191601 8-10 25 4-15 15
519802817 2-5 18 8-14 16 520191602 8-10 25 520344809 4-12 14
2-7 19 520010800 7-30 9 520191604 8-10 25 520344810 4-12 12
519808800 7-42 36 520031801 2-5 33 520191606 8-10 25 520344811 4-12 13
519809800 7-42 35 2-7 25 520191615 7-60 5 520344812 4-12 7
519815802 1-15 6 520032800 7-48 31 8-14 5 520344813 4-12 15
519823600 6-4 55 520045088 5-3 11 520191616 7-60 5 520344814 4-12 17
6-21 13 5-3 14 8-14 5 520344816 4-12 6
519824600 6-4 55 520059603 2-3 16 520191618 7-60 5 4-15 6
6-21 13 520059612 2-3 24 8-14 5 520344817 4-15 11
519825600 6-4 55 520066610 7-3 520191621 7-60 5 520344818 4-15 12
6-21 13 520066616 7-3 8-14 5 520344819 4-15 16
519865601 5-17 520066622 7-3 520191624 7-60 5 520344820 4-15 17
519922601 1-11 17 520066628 7-3 8-14 5 520344821 4-15 1
519922602 1-11 17 520075814 2-5 24 520191626 7-60 5 520344823 4-15 13
519922603 1-11 17 2-7 27 8-14 5 520344824 4-15 7
519931600 3-3 39 520082840 6-4 59 520329801 6-13 1 520344825 4-15 7
519951600 6-7 520082841 6-4 62 520329802 6-13 3 520345800 4-7 1
519965601 1-3 8 520082842 5-7 7 520329812 6-13 12 520345801 4-7 2
1-7 7 520082874 6-3 3 520329813 6-13 12 520345802 4-7 3
519965602 1-3 8 520086601 4-5 12 520334800 7-13 1 520345803 4-7 4
1-3 8 520086602 4-5 15 7-27 14 520345804 4-7 5
1-7 7 520086603 4-5 16 520337801 5-11 11 520345806 4-7 7
1-7 7 520086604 4-5 18 520337803 5-11 12 520345807 4-7 8
519965603 1-3 8 520086627 4-5 2 520337805 5-9 1 520345808 4-7 9
1-7 7 520097600 3-3 25 5-11 1 520345809 4-7 10
519977601 1-11 18 520185600 8-17 21 520337807 5-11 3 520345810 4-7 11
1-11 19 520186600 8-17 4 520337808 5-11 5 520345811 4-7 12
519977602 1-11 18 520187601 8-17 520337809 5-11 6 520345812 4-7 13
1-11 19 520187602 8-17 520337810 5-11 9 520345813 4-7 14
519977603 1-11 18 520190602 8-10 25 520337813 5-11 16 520345814 4-7 15
1-11 19 520190604 7-57 17 520337815 5-11 10 520345815 4-7 16
519993600 7-33 1 8-10 25 520337816 5-11 8 520352801 3-5 36
519994600 7-15 1 520190606 7-57 17 520337817 5-11 7 520352802 3-5 31
519995600 7-27 15 8-10 25 520337818 5-11 17 520352803 3-5 32
519996600 7-13 2 520190608 7-57 17 520337819 5-9 6 520352804 3-5 35
519996802 1-15 6 520190610 7-57 17 520338801 5-9 5 520352811 3-5 28
519996803 1-15 6 520190611 7-57 17 520338803 5-9 3 520352813 3-5 26
520000600 6-3 19 520190615 7-60 5 520338805 5-9 2 520352815 3-5 29
520001601 6-4 45 8-14 5 520344800 4-12 1 520352816 3-5 34
520001602 6-4 45 520190616 7-60 5 520344801 4-12 2 520352817 3-5 33
520001603 6-4 45 8-14 5 4-15 2 520352820 3-5 21
520002142 2-7 18 520190618 7-60 5 520344802 4-12 3 520352823 3-5 17
520002601 6-4 44 8-14 5 4-15 3 520352824 3-3 30

10-9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
3-5 15 520357826 2-7 36 523451028 8-9 524136223 2-17 7
520353801 2-13 5 520357833 2-7 12 524135172 2-15 5 2-18 5
520353802 2-13 6 520357835 2-5 20 524135175 6-21 8 524136224 2-17 8
520353822 3-5 23 2-7 21 524135207 2-27 16 2-18 6
520356800 6-9 35 520357857 2-5 26 524135209 2-27 15 524136228 2-17 10
520356801 6-9 3 520357874 2-11 8 524135277 2-15 19 2-18 8
520356802 6-9 26 520357890 2-5 28 524135283 2-3 26 524136229 2-17 9
520356803 6-9 19 2-7 31 524135284 2-3 25 2-18 7
520356804 6-9 23 520370800 2-9 524135285 2-3 17 524138831 2-15 31
520356805 6-9 10 520370803 2-9 10 524135286 2-3 23 524138837 2-3 34
520356806 6-9 11 520370804 2-9 4 524135287 2-3 18 524138934 2-27 2
520356807 6-9 13 2-11 7 524135288 2-3 19 524138935 2-27 2
520356808 6-9 15 520370805 2-9 1 524135289 2-3 20 524139330 7-33 14
520356809 6-9 39 520371804 2-13 8 524135290 2-3 21 524143986 2-17 10
520356810 6-9 14 520371805 2-13 7 524135291 2-3 22 2-18 8
520356811 6-9 9 520372806 2-9 2 524135922 2-15 1 524146613 7-50 8
520356813 6-9 7 2-11 9 2-17 524148604 1-15 7
520356814 6-9 33 2-13 9 524135923 2-15 1 530018801 1-11 24
520356816 6-9 40 520376802 2-13 6 2-17 1-11 30
520356817 6-9 40 520385802 2-9 3 524135924 2-15 1 540575262 5-13 9
520356818 6-9 40 520385804 2-11 10 2-18 580000053 1-15 15
520356819 6-9 40 520399805 2-23 21 524135925 2-15 1 580000080 4-8 5
520356820 6-9 40 520399822 2-21 20 2-18 580000849 2-15 10
520356829 6-9 18 6-15 16 524135964 1-4 10 580000872 2-3 3
520356830 6-9 19 6-19 16 1-7 9 2-7
520356831 6-9 27 520426828 1-3 6 2-15 580000880 4-11
520357804 2-5 25 522375005 7-10 18 524135965 1-4 10 580001188 6-3 2
2-7 28 523439010 7-19 1-7 9 580001189 6-3 2
520357805 2-5 14 523439016 7-19 2-15 580001246 2-11 11
2-7 15 523439022 7-19 524135966 1-4 10 580001267 2-27 12
520357806 2-5 15 523439028 7-19 1-7 9 580001409 6-21 10
2-7 16 523439031 7-19 2-15 580001859 6-21 5
520357810 2-5 19 523442009 7-60 524135967 1-4 10 580001941 2-23 29
2-7 20 523442010 7-60 1-7 9 5-3 3
520357814 2-5 10 8-14 2-15 580001957 2-21 23
2-7 11 523442012 7-60 524135972 2-15 9 580001981 2-5 23
520357815 2-5 9 8-14 524135976 2-15 2 2-7 26
2-7 10 523442016 7-60 524136174 2-27 2 580001985 2-5 11
520357817 2-5 8 8-14 524136175 2-27 2 580002020 6-3 2
2-7 9 523442022 7-60 524136211 2-17 1 580002123 2-21 22
520357818 2-5 5 8-14 2-18 1 2-27 10
2-7 6 523442028 7-60 524136212 2-18 2 580002134 2-27 6
520357819 2-7 37 8-14 524136213 2-18 2 580002137 2-7 23
520357820 2-7 40 523442031 7-60 524136214 2-17 2 580002138 2-7 2
520357821 2-7 39 8-14 524136215 2-17 2 2-11
520357822 2-7 38 523443009 7-60 524136219 2-17 3 580002139 2-5 3
520357823 2-5 13 523443012 7-60 2-18 3 2-7 3
2-7 14 8-14 524136220 2-17 4 580002140 2-7 1
520357824 2-5 12 523451010 8-9 524136221 2-17 5 2-13
2-7 13 523451016 8-9 524136222 2-17 6 580002141 2-5 4
520357825 2-7 29 523451022 8-9 2-18 4 2-7 4

10-10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580002142 2-5 17 580019089 2-3 35 585061900 5-3 37 6-19 1
580002143 2-5 16 580020008 2-17 10 620345805 4-7 6 730051501 6-15 8
2-7 17 2-18 8 640083905 4-3 6 6-19 8
580002144 2-5 32 580020009 2-17 10 640087902 4-3 17 730052501 6-15 11
2-7 35 2-18 8 640154903 2-15 16 6-19 11
580002145 2-13 11 580021175 2-15 39 4-3 1 730053603 2-23 1
580002146 2-11 6 580022746 3-3 32 720002901 4-3 38 730054501 6-15 17
580002147 2-5 21 580022747 3-5 6 720064902 2-21 17 6-19 17
580002148 2-5 1 580023232 7-33 15 2-23 18 730057504 2-21 6
2-13 580023425 7-50 11 720217904 7-42 22 730060001 2-3 4
580002149 2-5 2 580024697 6-11 6 7-45 31 2-21
2-11 6-15 7-48 43 3-3 26
580002150 2-13 3 6-17 720286902 8-17 15 730060200 2-23 26
580002151 2-13 5 6-19 721000303 2-23 9 6-15 19
580002280 2-11 12 580024698 6-11 6 721368101 2-21 24 6-19 19
580002281 2-3 32 6-15 6-15 21 730065701 6-15 12
580002332 4-11 25 6-17 6-17 27 6-19 12
580002333 4-11 1 6-19 6-19 21 730067701 2-21 13
580002335 4-11 16 580026411 6-17 26 722746104 2-21 19 730067704 6-15 18
580002336 4-11 17 580026733 6-17 25 6-15 11 6-19 18
580002337 4-11 20 580027007 6-17 8 6-19 11 730067705 6-15 18
580002338 4-11 22 580027008 6-17 9 723380404 2-23 27 6-19 18
580002339 4-11 14 580027009 6-17 23 723562101 2-21 11 730068201 6-15 10
580008064 1-15 7 580027010 6-17 24 2-23 11 6-19 10
580008817 2-27 18 580027012 6-17 6 723661401 2-23 29 730068701 2-21 24
580008829 2-27 18 580027013 6-17 18 723872300 2-23 25 6-15 21
580010008 2-3 9 580027014 6-17 3 724093301 2-23 20 6-19 21
580010282 1-11 26 580027015 6-17 21 724093302 2-23 20 730069704 2-21 24
580010283 2-3 9 580027016 6-17 20 730011201 6-15 13 730069705 6-15 21
580010504 8-3 15 580027017 6-17 19 730033700 2-23 14 6-19 21
580010513 8-3 1 580027018 6-17 11 730035601 2-21 21 730069706 6-15 21
580010522 8-3 2 580027019 6-17 4 2-23 22 6-19 21
580011499 4-11 24 580027020 6-17 17 730042204 6-15 14 730070701 6-15 2
580011543 5-7 4 580027021 6-17 12 6-19 14 6-19 2
580011551 5-7 5 580027022 6-17 14 730043200 6-15 9 730071502 2-21 24
580011639 1-12 32 580027024 6-17 15 6-19 9 730072501 2-21 1
580011697 8-18 1 580027025 6-17 16 730044200 6-15 20 6-15 4
580011720 8-18 1 580027026 6-17 13 6-19 20 6-19 4
580011721 8-18 1 580027027 6-17 5 730045003 2-3 4 730072502 6-15 4
580012259 8-5 3 580027028 6-17 10 2-23 6-19 4
580012767 2-5 29 580027030 6-17 22 3-3 26 730072701 2-21 3
2-7 32 580027031 6-17 7 730045202 2-21 18 730090601 2-21 2
580014846 8-18 1 580027034 6-17 1 6-15 21 730106600 6-15 7
580014915 8-18 1 580027060 6-17 2 6-19 21 6-19 7
580014934 5-13 3 580027061 6-17 1 730048201 2-21 19 730107600 6-15 7
580016784 1-17 11 580027062 6-17 2 2-21 19 6-19 7
580017369 6-11 3 580028801 6-4 66 6-15 11 730750600 2-21 19
6-13 580030490 7-30 6-19 11 750579103 8-15 1
580017371 6-11 3 585031400 8-15 7 730049501 6-15 11 750579106 8-15 1
6-13 585031600 8-15 2 6-19 11 751182100 2-15 11
580019054 2-3 27 585058900 5-7 13 730051001 6-15 1 751191100 2-15 21

10-11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5-3 39 902977427 7-23 7 7-42 49 7-17 2
751199100 2-15 20 902977428 7-23 7 909086104 7-17 12 7-19 4
5-3 38 902977430 7-23 7 7-35 12 7-35 2
752608304 8-17 6 902977438 7-5 5 7-42 50 7-42 44
752905600 8-21 3 902977440 7-23 7 909086105 7-17 12 932201909 3-5 1
752953402 1-15 5 902977442 7-5 5 7-35 12 3-5 7
760011201 6-19 13 902977444 7-23 7 909086106 7-17 12 932201914 3-5 3
850000873 2-3 9 902977458 7-23 12 7-35 12 932202909 3-5 8
900126308 3-3 34 902977461 7-23 12 909882405 1-17 4 937501908 7-3 4
902977401 7-23 12 902977473 7-23 7 910218101 7-45 25 7-17 3
902977404 7-23 12 907806300 7-17 13 7-48 25 7-19 5
902977409 7-23 7 7-35 13 910218102 7-45 26 7-35 3
7-23 12 7-42 47 7-48 26 950401910 5-17 6
902977411 7-23 7 909086101 7-17 12 910218103 7-45 27 950517900 5-13 19
7-23 12 7-35 12 7-48 27 950517905 5-13 4
902977414 7-5 5 909086102 7-17 12 911278305 7-45 24 955400910 3-3 31
902977417 7-5 5 7-35 12 7-48 24 5-13 15
902977420 7-5 5 7-42 48 931013904 2-3 30
902977423 7-23 12 909086103 7-17 12 931018903 8-3 13
902977425 7-23 12 7-35 12 932119907 7-3 3

10-12
SECTION 11

11 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 11
USER SUPPORT INFORMATION

DESCRIPTION PAGE

OPERATOR TRAINING...................................................................................................................................... 11-2


SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 11-2
SERVICE TRAINING COURSE ......................................................................................................................... 11-2
SERVICE TRAINING MATERIALS..................................................................................................................... 11-2
TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 11-2

11-1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 520371705 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 520371745 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules

11-2
Yale Materials Corp.
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 520371704

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