Professional Documents
Culture Documents
MANUAL
W40Z (B218)
W45Z (C215)
CUSTOMER EDITION
SECTIONS
1 FRAME/DRIVE UNIT
2 ELECTRICAL SYSTEM
5 HYDRAULIC SYSTEM
6 OPTIONS
7 NUMERICAL INDEX
This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE B218 C215
01/2002 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
B
BATTERY AND CHARGER ASSEMBLY
B218............................................................................................................................................................................
, 6-4 2-
C215 ................................................................................................................................................................. 6-2
BATTERY ROLLER
C215 ................................................................................................................................................................. 6-6
BATTERY SPACER
C215 ................................................................................................................................................................. 2-2
BATTERY TRAY
B218................................................................................................................................................................ 2-12
C
CASTER ASSEMBLY ........................................................................................................................................... 6-8
CONTROL PANEL ASSEMBLY
B218.................................................................................................................................................................. 2-6
C215 ................................................................................................................................................................. 2-8
COVERS .............................................................................................................................................................. 1-2
D
DECAL AND PLATE LOCATION .......................................................................................................................... 1-4
DRIVE MOTOR
12/24V............................................................................................................................................................. 2-10
DRIVE UNIT AND BRAKE ASSEMBLY
12/24V............................................................................................................................................................... 1-6
F
FORK AND FRAME WELDMENT
B218.................................................................................................................................................................. 4-2
C215 ................................................................................................................................................................. 4-4
FORK AND FRAME WELDMENT OPTION
WITH BOLT-ON LOAD BACKREST
C215............................................................................................................................................................ 6-10
H
HYDRAULIC POWER UNIT
B218.................................................................................................................................................................. 5-2
C215
12V ................................................................................................................................................................ 5-4
24V ................................................................................................................................................................ 5-6
HYDRAULIC SYSTEM
B218.................................................................................................................................................................. 5-8
C215
12V .............................................................................................................................................................. 5-10
24V .............................................................................................................................................................. 5-12
L
LIFT CYLINDER ASSEMBLY ............................................................................................................................. 5-14
LOAD BACKREST
B218................................................................................................................................................................ 6-12
C215 ............................................................................................................................................................... 6-14
LOAD WHEEL AND LINK ASSEMBLY................................................................................................................. 4-6
DESCRIPTION PAGE
L (continued)
P
POWER HEAD ASSEMBLY ............................................................................................................................... 1-10
S
STABILIZER ....................................................................................................................................................... 6-16
STEER ARM ASSEMBLY..................................................................................................................................... 3-2
STEER HANDLE ASSEMBLY .............................................................................................................................. 3-4
U
UPPER LINK ...................................................................................................................................................... 4-10
Listed below are abbreviations used in parts manuals to denote the following expressions:
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index on Page 7-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
viii
UNIT CODE B218/C215
01/2002 NORTH AMERICA
1 FRAME/DRIVE UNIT
UNIT CODE B218/C215
01/2002 NORTH AMERICA
SECTION 1
FRAME/DRIVE UNIT
DESCRIPTION PAGE
COVERS
FOOTNOTES:
a Contact your dealer.
b Used only on trucks with Load Backrest.
c Used only with maintenance free batteries.
d Used only with standard battery packs.
39 16820 Capscrew..................................................................................................................... 5
40 1375474 Bearing-tapered roller ................................................................................................. 1
FOOTNOTES:
a Only C215 uses 12V.
b Optional on B218.
c Optional on C215.
d Standard on B218.
e Standard on C215.
1-9
UNIT CODE B218/C215
NORTH AMERICA 01/2002
FOOTNOTES:
a Required with poly and non-marking rubber tires.
b Used on C215.
1-12
UNIT CODE B218/C215
01/2002 NORTH AMERICA
2 ELECTRICAL SYSTEM
UNIT CODE B218/C215
01/2002 NORTH AMERICA
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
BATTERY SPACER
C215
FOOTNOTES:
a 32mm uses 2 plates.
b Used only on 16mm.
c Used only on 32mm.
FOOTNOTES:
a Not Illustrated.
b With Battery Tray and Cover.
FOOTNOTES:
a Not Illustrated.
b Optional
FOOTNOTES:
a 24V only uses 2.
b 24V only uses 6.
c Not Illustrated.
d Only used on 12V.
e Optional
FOOTNOTES:
a Used on C215.
2-11
UNIT CODE B218/C215
NORTH AMERICA 01/2002
BATTERY TRAY
B218
FOOTNOTES:
a Not Illustrated.
2-14
UNIT CODE B218/C215
01/2002 NORTH AMERICA
SECTION 3
STEER HANDLE/BRAKE SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Turtle Option Only
3-6
UNIT CODE B218/C215
01/2002 NORTH AMERICA
SECTION 4
LIFT LINKAGE AND FORKS
DESCRIPTION PAGE
FOOTNOTES:
a 8 x 28 Battery Box with 22 inch spread.
b 8 x 28 Battery Box with 27 inch spread.
KEY:
A: 8 x 32 in Battery Box
B: 9 x 29 in Battery Box
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a 22 inch spread.
b 27 inch spread.
4-7
UNIT CODE B218/C215
NORTH AMERICA 01/2002
LOWER LINK
1 2040833 Fitting........................................................................................................................... 2
2 2050088 Spiral Pin ..................................................................................................................... 2
3 2028148 Fitting (Lube) ............................................................................................................... 2
4 2046259 Pivot Pin....................................................................................................................... 1
5 2050087 Spiral Pin ..................................................................................................................... 1
6 2046260 Pivot Pin....................................................................................................................... 1
UPPER LINK
1 2040833 Fitting........................................................................................................................... 1
2 2043575 Casting ........................................................................................................................ 1
3 176640 Capscrew..................................................................................................................... 2
4 292681 Lockwasher.................................................................................................................. 2
5 239503 Nut ............................................................................................................................... 2
6 2046262 Pivot Pin....................................................................................................................... 1
7 2050088 Spiral Pin ..................................................................................................................... 1
8 2046251 Pin ............................................................................................................................... 2
4-12
UNIT CODE B218/C215
01/2002 NORTH AMERICA
5 HYDRAULIC SYSTEM
UNIT CODE B218/C215
01/2002 NORTH AMERICA
SECTION 5
HYDRAULIC SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated.
FOOTNOTES:
a Not Illustrated.
FOOTNOTES:
a Not Illustrated
HYDRAULIC SYSTEM
B218
HYDRAULIC SYSTEM
C215
12V
HYDRAULIC SYSTEM
C215
24V
FOOTNOTES:
a Not Illustrated
5-16
UNIT CODE B218/C215
01/2002 NORTH AMERICA
6 OPTIONS
UNIT CODE B218/C215
01/2002 NORTH AMERICA
SECTION 6
OPTIONS
DESCRIPTION PAGE
FOOTNOTES:
a Also used on Less GNB Pallet Pro.
FOOTNOTES:
a Also used on Less GNB Pallet Pro.
b Not Illustrated.
BATTERY ROLLER
C215
FOOTNOTES:
a Not Illustrated.
b Used on 24V.
CASTER ASSEMBLY
KEY:
A: 8 x 32 in. Battery Box
B: 9 x 29 in. Battery Box
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a 22 inch spread.
b 27 inch spread.
LOAD BACKREST
B218
LOAD BACKREST
C215
FOOTNOTES:
a Standard for 560mm fork and Optional for 670mm fork.
7 NUMERICAL INDEX
UNIT CODE B218/C215
01/2002 NORTH AMERICA
SECTION 7
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
15135 1-7 38 288835 6-5 14 296216 2-9 9 1466604 3-5 17
15154 6-7 10 292500 2-7 7 296226 2-7 13 1466605 3-5 18
16338 6-7 9 3-3 21 2-9 18 1466606 3-5 12
16820 1-7 39 292501 2-3 3 5-9 2 1466607 3-5 9
16987 5-9 6 292508 2-3 10 5-13 2 1466875 3-5 10
5-11 6 292528 6-7 3 296227 5-11 2 1466876 3-5 6
5-13 6 292663 3-5 24 296359 1-7 8 1466877 3-5 14
18515 6-3 6 292668 2-13 4 296418 6-13 4 1466935 3-5 4
6-5 6 292673 3-5 22 296419 1-7 10 1467069 3-5 20
39381 1-7 29 292679 2-9 13 296542 3-5 21 1467778 3-5 1
43203 1-7 26 2-13 3 302043 3-3 20 1467779 3-5 11
43685 1-7 24 292680 2-5 14 302375 3-3 8 1467780 3-5 13
97847 1-7 13 2-7 6 313828 6-13 5 1474782 5-3 5
114312 2-7 19 2-9 7 316825 2-13 8 5-5 2
136681 1-7 2 2-13 14 316835 1-7 9 5-7 5
136687 2-5 16 3-3 17 320150 3-5 23 1474789 5-3 2
2-7 10 6-3 11 320152 3-5 7 5-5 3
2-9 15 6-5 11 320155 2-9 12 5-7 2
2-13 13 292681 1-7 3 2-13 5 1474797 5-3 4
6-3 13 1-11 17 320156 2-3 2 5-5 5
6-5 13 2-3 5 2-5 15 5-7 4
136692 6-9 22 2-5 3 2-7 5 1474799 5-3 3
6-16 4 2-7 14 2-9 11 5-7 3
136749 2-3 6 2-9 19 6-3 12 1476421 3-3 16
145639 6-3 7 3-3 12 6-5 12 1480366 2-10 3
6-5 7 4-11 4 320157 1-11 16 1480367 2-10 4
163971 1-7 22 5-9 4 2-5 4 1485654 1-3 1
174230 1-7 22 5-11 4 2-7 23 1489471 3-5 16
176640 2-5 2 5-13 4 2-9 32 1491261 3-5 25
4-11 3 6-3 4 3-3 11 1491262 3-5 11
177599 3-3 19 6-5 4 5-9 3 1494881 3-3 15
198678 2-7 21 6-15 3 5-11 3 3-5
2-9 31 292682 6-9 21 5-13 3 1495763 1-3 6
216877 6-7 6 6-16 2 6-15 4 1495764 1-3 7
222709 1-7 4 292683 6-7 5 320161 6-7 4 1495765 1-3 5
239503 1-11 19 293613 5-9 5 325182 2-13 10 1498100 3-5 3
2-3 7 5-11 5 335989 1-3 2 1498101 3-5 3
2-5 5 5-13 5 335991 1-3 3 1498102 3-5 15
2-7 15 293727 3-3 10 354589 2-7 11 1498313 1-5 7
2-9 20 296002 1-7 14 389688 1-5 2 1498314 1-5 9
4-11 5 296010 6-15 2 389692 1-5 6 1499660 3-5 8
254007 2-7 17 296011 1-7 30 826518 2-5 7 1500375 3-3 15
2-9 17 296151 2-9 14 1300757 2-13 15 3-5
262798 2-7 17 296154 2-13 2 1375474 1-8 40 1500380 5-5 4
2-9 17 296162 2-5 13 1-11 4 1506120 5-5 1
287817 2-7 8 6-3 10 1454575 6-3 5 1506121 5-5 3
2-9 10 6-5 10 6-5 5 1506122 5-5 3
287844 2-7 9 296166 3-3 13 1466025 5-3 1 1506123 5-5 4
2-9 3 296168 1-11 18 1466036 5-3 3 1506124 5-3 4
287851 6-3 3 6-13 3 5-7 3 5-5 5
6-5 3 296203 1-3 8 1466595 3-5 5 5-7 4
287860 6-16 3 296213 2-3 9 1466602 3-5 19 1506126 5-3 4
©2002 HYSTER COMPANY See Service Manual 7-1
for service procedures.
UNIT CODE B218/C215
NORTH AMERICA 01/2002
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
7-4