A229, A231

PARTS
MANUAL
WALKIE
W65Z (A229)
W60Z (A231)
W80Z (A234)
CUSTOMER EDITION
1479554 ©2002 Hyster Company

01/2002
UNIT CODE A229 A231 A234
01/2002 NORTH AMERICA
SECTIONS
1 FRAME/DRIVE UNIT
2 ELECTRICAL SYSTEM
3 STEER HANDLE/BRAKE SYSTEM
4 LIFT LINKAGE AND FORKS
5 HYDRAULIC SYSTEM
6 OPTIONS
7 NUMERICAL INDEX
This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
TABLE OF CONTENTS
DESCRIPTION PAGE
B
BATTERY DISCONNECT..................................................................................................................................... 1-8
BATTERY RETENTION........................................................................................................................................ 1-5
BATTERY ROLLER OPTION ............................................................................................................................... 6-6

CASTER ASSEMBLY

D/B 05/2001 ............................................................................................................................................... 4-10
D/B 05/2001 ................................................................................................................................................. 4-8
CONTROL PANEL ASSEMBLY

A231
S/N A231N-01617Y .................................................................................................................................. 2-8

A234 - ALL
S/N A231N-01617 A231 ......................................................................................................................... 2-10
CONTROLLER PANEL ASSEMBLY
A229................................................................................................................................................................ 2-12
CONVENIENCE TRAY OPTION ........................................................................................................................ 6-12
COVERS .............................................................................................................................................................. 1-4
D
DECAL AND PLATE LOCATION .......................................................................................................................... 1-6
DRIVE UNIT ARRANGEMENT

A231
S/N A231N-01617................................................................................................................................... 1-10
DRIVE UNIT ASSEMBLY

A229 AND A234 ALL
S/N A231N-01617 (A231)....................................................................................................................... 1-12
E
ELECTRIC BRAKE

(A229 & A234 ALL)

S/N A231N-01617Y A231......................................................................................................................... 3-2
S/N A231N-01617 A231............................................................................................................................... 3-3
F
FORK WELDMENT OPTION ............................................................................................................................... 6-2
G
GENERAL TRUCK
DRIVE END ...................................................................................................................................................... 1-2
H
HYDRAULIC ARRANGEMENT
A229/A234 ........................................................................................................................................................ 5-4
A231.................................................................................................................................................................. 5-2
HYDRAULIC POWER UNIT
A229/A234 ........................................................................................................................................................ 5-8
A231.................................................................................................................................................................. 5-6
©2002 HYSTER COMPANY See Service Manual i

for service procedures.
NORTH AMERICA 01/2002
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
L
LIFT CYLINDER ................................................................................................................................................. 5-10
LIFT LINKAGE...................................................................................................................................................... 4-2
LOAD BACKREST OPTION................................................................................................................................. 6-5
LOAD WHEEL
DUAL OPTION................................................................................................................................................ 6-10
SINGLE
FOUR BEARING OPTION ............................................................................................................................ 6-8
TWO BEARING............................................................................................................................................. 4-6
T
TILLER ARM ASSEMBLY .................................................................................................................................... 3-4
TILLER HANDLE ASSEMBLY.............................................................................................................................. 3-6
TRACTION MOTOR
A229.................................................................................................................................................................. 2-6

A231
S/N A231N-01617..................................................................................................................................... 2-2

A234 - ALL
S/N A231N-01617 A231 ........................................................................................................................... 2-4
ii See Service Manual ©2002 HYSTER COMPANY

ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM DEFINITION TERM DEFINITION

Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPROM Electrically Programmable Read Only
Memory V Volts
©2002 HYSTER COMPANY See Service Manual iii

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
iv See Service Manual ©2002 HYSTER COMPANY

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current

Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then S/N D001H-2628

locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629

WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current

parts information and are identified as follows:
4. Locate the assembly the required part is used on S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit

Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index on Page 7-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as

GENERAL: follows:
D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime

descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00
Indicates that a change occurred sometime

6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
©2002 HYSTER COMPANY See Service Manual v

IDENTIFICATION OF TRUCK SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
vi See Service Manual ©2002 HYSTER COMPANY

PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
PUBLICATION HYSTER PART NUMBER
Operating Manual .................................................................................................................. 1471935
Service Manual (Complete) .................................................................................................. 1480465
Parts Manual .......................................................................................................................... 1479554
©2002 HYSTER COMPANY See Service Manual vii

NOTES
viii
UNIT CODE A229/A231/A234
1 FRAME/DRIVE UNIT
SECTION 1
FRAME/DRIVE UNIT
DESCRIPTION PAGE
BATTERY DISCONNECT..................................................................................................................................... 1-8

BATTERY RETENTION........................................................................................................................................ 1-5
COVERS .............................................................................................................................................................. 1-4
DECAL AND PLATE LOCATION .......................................................................................................................... 1-6

A231
S/N A231N-01617................................................................................................................................... 1-10
DRIVE UNIT ASSEMBLY

A229 AND A234 ALL
S/N A231N-01617 (A231)....................................................................................................................... 1-12
GENERAL TRUCK
DRIVE END ...................................................................................................................................................... 1-2
©2002 HYSTER COMPANY See Service Manual 1-1

GENERAL TRUCK (Figure 1-1)

DRIVE END
1-2 See Service Manual ©2002 HYSTER COMPANY

GENERAL TRUCK
DRIVE END
ITEM PART NO. DESCRIPTION QTY
1 2041761 Traction motor, amp150 (☞ Figure 2-2) ..................................................................... 1

2 2044222 Electric Brake (☞ Figure 3-1) .................................................................................... 1
3 2045094 Drive Unit (☞ Figure 1-7) ........................................................................................... 1
4 .. . . . Hydraulic Assembly (☞ Figure 5-1) ........................................................................... 1
5 2042675 Horn............................................................................................................................. 1
5 15054 Nut ............................................................................................................................... 2
5 15127 Washer ........................................................................................................................ 2
5 15154 Lockwasher.................................................................................................................. 2
5 220735 Screw........................................................................................................................... 2
6 254007 Ignition Switch ............................................................................................................. 1
6 262798 Ignition Key.............................................................................................................. 1
7 e 1479039 Display ......................................................................................................................... 1
7 b 1479041 Display ......................................................................................................................... 1
7 2311797 Plug ............................................................................................................................. 1
8 .. . . . Battery Disconnect (☞ Figure 1-5) ............................................................................ 1
9 2045635 Control Panel (☞ Figure 2-6) ..................................................................................... 1
9 2046411 Control Panel (☞ Figure 2-6) ..................................................................................... 1
10 .. . . . Wire Harness............................................................................................................... 1
11 2040488 Cable (+)...................................................................................................................... 1
11 b 2046207 Cable (+)...................................................................................................................... 1
12 2040489 Cable (A1).................................................................................................................... 1
13 2040490 Cable (A2).................................................................................................................... 1
14 ag 2046208 Cable (F1).................................................................................................................... 1
14 f 2040491 Cable Assembly (F1) ................................................................................................... 1
15 ag 2046209 Cable Assembly (F2) ................................................................................................... 1
15 f 2040492 Cable Assembly (F2) ................................................................................................... 1
c 2045102 Pump Cable (+) (A234)................................................................................................ 1
c 2045103 Pump Cable (-) (A234)................................................................................................. 1
c 2047728 Pump Cable (+) (A229)................................................................................................ 1
c 2047729 Pump Cable (-) (A229)................................................................................................. 1
cd 2044976 Boot ............................................................................................................................. 1
c 133484 Grommet...................................................................................................................... 2
FOOTNOTES:
a A229 and A234
b Cold Storage
c Not Illustrated
d Not Used on Cold Storage Option

e Optional Item

f S/N A231N-01617 (A231)
g S/N A231N-01618 (A231)

COVERS (Figure 1-2)
1 335989 Base (Information Case).............................................................................................. 1

2 335991 Cover (Information Case) ............................................................................................ 1
3 2306899 Clip .............................................................................................................................. 1
4 2036141 Plate (Clip Mounting) ................................................................................................... 1
5 2040664 Rivet............................................................................................................................. 4
6 2038176 Floormat ...................................................................................................................... 1
7 1468390 Front Cover .................................................................................................................. 1
8 2049300 Cover (Lower) .............................................................................................................. 1
9 15127 Washer ........................................................................................................................ 4
10 15154 Lockwasher.................................................................................................................. 4
11 18720 Capscrew..................................................................................................................... 4
12 227089 Screw........................................................................................................................... 2
13 2044975 Channel (Rubber) ........................................................................................................ 1
14 2049393 Channel (Rubber) ........................................................................................................ 1

BATTERY RETENTION (Figure 1-3)
1 2034556 Bracket Weldment........................................................................................................ 2

2 15178 Washer ........................................................................................................................ 2
3 15158 Lockwasher.................................................................................................................. 2
4 221712 Nut ............................................................................................................................... 2

DECAL AND PLATE LOCATION (Figure 1-4)

DECAL AND PLATE LOCATION
1 389688 Cover ........................................................................................................................... 1

2 2307400 Rivet............................................................................................................................. 4
3 1471935 Operator Manual.......................................................................................................... 1
4 2041635 Label (Warning) ........................................................................................................... 1
5 389692 Label (US Patents and Trademarks)............................................................................ 1
6 2305417 Label (Hyster) .............................................................................................................. 1
7 1479130 Label (Dash) ................................................................................................................ 1
8 1498264 Nameplate label........................................................................................................... 1
9 2305689 Label (Pinch Warning) ................................................................................................. 2
10 2044484 Label (Battery Discharge Notice)................................................................................. 1
11 196927 Label (Type EE) ........................................................................................................... 2
12 325956 UL Inspection Plate (Type EE)..................................................................................... 1
13 2305668 Label (Special Grease) ................................................................................................ 2

BATTERY DISCONNECT (Figure 1-5)

BATTERY DISCONNECT
1 28835 Battery Connector (Red).............................................................................................. 1

1 2043356 Battery Connector with Cables (Red) .......................................................................... 1
1 b 2045974 Battery Connector with Cables (Red) (Red) ................................................................ 1
1 1159971 Battery Connector (Gray)............................................................................................. 1
1 2043355 Battery Connector with Cables (Gray) ......................................................................... 1
1 b 2045980 Battery Connector with Cables (Gray) (Gray) .............................................................. 1
1 a 253221 Battery Connector........................................................................................................ 1
1 a 2046028 Battery Connector and Wire Assembly Yellow............................................................. 1
1 ab 2045981 Battery Connector and Wire Assembly (A229 only) .................................................... 1
2 2033589 Battery Connector Handle ........................................................................................... 1
3 220359 Screw........................................................................................................................... 4
4 15154 Lockwasher.................................................................................................................. 7
5 15054 Nut ............................................................................................................................... 7
FOOTNOTES:
a A229 only
b Used with Cold Storage Option

DRIVE UNIT ARRANGEMENT (Figure 1-6)

A231
( S/N A231N-01617)


A231
( S/N A231N-01617)
1 239503 Nut ............................................................................................................................... 8

2 292681 Lockwasher.................................................................................................................. 6
3 296424 Washer ........................................................................................................................ 9
4 320157 Washer ........................................................................................................................ 8
5 1343502 Capscrew..................................................................................................................... 5
6 1475398 Capscrew..................................................................................................................... 4
7 2039243 Wire Guide................................................................................................................... 1
8 2039303 Stud ............................................................................................................................. 4
9 2039316 Nut ............................................................................................................................... 4
10 293795 Capscrew..................................................................................................................... 4
11 2039892 Drive Unit ..................................................................................................................... 1
12 1479432 Seal ......................................................................................................................... 1
13 1479433 Drain Plug................................................................................................................ 2
14 1479434 Gasket ..................................................................................................................... 2
16 2037764 Traction Motor (☞ Figure 2-1) .................................................................................... 1
17 2040499 Wheel and Tire (Rubber) ............................................................................................. 1
17 2040753 Wheel and Tire (Poly) .................................................................................................. 1
18 2038719 Drive Wheel............................................................................................................. 1
19 2037928 Tire (Poly) ................................................................................................................ 1
19 2306688 Tire (Rubber) ........................................................................................................... 1
20 239906 Static Strap .................................................................................................................. 1
21 18557 Capscrew..................................................................................................................... 1
22 18515 Washer ........................................................................................................................ 2
23 2305049 Locknut ........................................................................................................................ 1
24 166285 Clamp .......................................................................................................................... 1
25 887193 Pin ............................................................................................................................... 2

DRIVE UNIT ASSEMBLY (Figure 1-7)

A229 AND A234 ALL
(S/N A231N-01617
(A231))

DRIVE UNIT ASSEMBLY

A229 AND A234 ALL
(S/N A231N-01617 (A231))
1 239503 Nut ............................................................................................................................... 10

2 292681 Lockwasher.................................................................................................................. 6
3 296424 Washer ........................................................................................................................ 9
4 320157 Washer ........................................................................................................................ 8
5 1343502 Capscrew..................................................................................................................... 5
6 1475398 Capscrew..................................................................................................................... 4
7 2039243 Wire Guide................................................................................................................... 1
8 2039303 Stud ............................................................................................................................. 4
9 2039316 Nut ............................................................................................................................... 4
10 293795 Capscrew..................................................................................................................... 4
11 2045094 Drive Unit ..................................................................................................................... 1
12 1479432 Seal ......................................................................................................................... 1
13 1479433 Drain Plug................................................................................................................ 2
14 1479434 Gasket ..................................................................................................................... 2
16 2041761 Traction motor, amp150 (☞ Figure 2-2) ................................................................. 1
17 2040499 Wheel and Tire (Rubber) ............................................................................................. 1
17 2040753 Wheel and Tire (Poly) .................................................................................................. 1
18 2038719 Drive Wheel............................................................................................................. 1
19 2037928 Tire (Rubber) ........................................................................................................... 1
19 2306688 Tire (Poly) ................................................................................................................ 1
20 d 239906 Static Strap .................................................................................................................. 1
21 d 17178 Capscrew..................................................................................................................... 1
22 d 18515 Washer ........................................................................................................................ 1
23 d 2305049 Locknut ........................................................................................................................ 1
24 166285 Clamp .......................................................................................................................... 2
25 1511859 Pin ............................................................................................................................... 2
26 a 2049873 Enclosure Band (Motor Enclosure).............................................................................. 1
27 c 2045942 Enclosure Band ........................................................................................................... 1
27 b 2045943 Enclosure Band ........................................................................................................... 1
FOOTNOTES:
a Cold Storage and EE Option - A229/A234
b Cold Storage Option - A229
c Cold Storage Option - A234
d Poly Tire Only

NOTES
1-14
2 ELECTRICAL SYSTEM
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE

A231
S/N A231N-01617Y .................................................................................................................................. 2-8

A234 - ALL
S/N A231N-01617 A231 ......................................................................................................................... 2-10
A229................................................................................................................................................................ 2-12
TRACTION MOTOR
A229.................................................................................................................................................................. 2-6

A231
S/N A231N-01617..................................................................................................................................... 2-2

A234 - ALL
S/N A231N-01617 A231 ........................................................................................................................... 2-4

TRACTION MOTOR (Figure 2-1)

A231
( S/N A231N-01617)

TRACTION MOTOR
A231
( S/N A231N-01617)
2037764 Traction Motor .............................................................................................................. 1

1 2041788 Field Ring ................................................................................................................ 1
2 2041790 Field Coil ................................................................................................................. 1
3 2041791 Field Coil ................................................................................................................. 1
4 2041792 Pole Piece ............................................................................................................... 4
5 2041793 Screw ...................................................................................................................... 8
6 2043405 Head (CE) ............................................................................................................... 1
7 2043406 Brush Holder Assembly........................................................................................... 4
8 2041797 Screw ...................................................................................................................... 4
9 2309528 Screw ...................................................................................................................... 4
10 2041798 Terminal Assembly .................................................................................................. 2
11 2035486 Terminal Insulator .................................................................................................... 2
12 2041799 Terminal Insulator .................................................................................................... 2
13 1385078 Lockwasher ............................................................................................................. 2
14 2307351 Washer .................................................................................................................... 2
15 2041800 Nut........................................................................................................................... 2
16 2041801 Brush Assembly ...................................................................................................... 4
17 1389601 Ball Bearing ............................................................................................................. 1
18 2304615 Snap Ring................................................................................................................ 1
19 2041802 Screw ...................................................................................................................... 4
20 302409 Nut........................................................................................................................... 2
21 296379 Washer .................................................................................................................... 2
22 1476421 Washer .................................................................................................................... 2
23 2043407 Armature ................................................................................................................. 1
24 2033800 Lockwasher ............................................................................................................. 4
25 12929 Snap Ring................................................................................................................ 3
26 2041805 Spring ...................................................................................................................... 4
27 2038190 Lockwasher ............................................................................................................. 2
28 2043408 Insulator................................................................................................................... 1


A234 - ALL
(S/N A231N-01617 A231)

TRACTION MOTOR
A234 - ALL
(S/N A231N-01617 A231)
2041761 Traction motor, amp150 ............................................................................................... 1

1 1500161 Armature ................................................................................................................. 1
2 1500162 Stator....................................................................................................................... 1
3 1500167 Brush Holder ........................................................................................................... 1
4 1500166 Brush Spring ........................................................................................................... 4
5 1500164 Plate ........................................................................................................................ 1
6 1500165 Bearing .................................................................................................................... 1
7 1500168 Bracket .................................................................................................................... 1
8 1500169 Cover Band ............................................................................................................. 1


A229

TRACTION MOTOR
A229
2041762 Traction motor, amp150 ............................................................................................... 1

1 1504099 Drive End Bracket.................................................................................................... 1
2 1504100 Armature ................................................................................................................. 1
3 1504101 Stator....................................................................................................................... 1
4 1504102 Brush Holder ........................................................................................................... 1
5 1504103 Brushes with Springs .............................................................................................. 1
6 1504104 Connection Plate ..................................................................................................... 1
7 1504105 Cover ....................................................................................................................... 1
8 1500182 Bearing .................................................................................................................... 1
9 1504106 Commutator End Bracket ........................................................................................ 1
10 1500184 Cover Band ............................................................................................................. 1

CONTROL PANEL ASSEMBLY (Figure 2-4)

A231
( S/N A231N-01617Y)


A231
( S/N A231N-01617Y)
2044220 Control Panel ............................................................................................................... 2

1 2041014 Washer .................................................................................................................... 9
2 2041014 Washer .................................................................................................................... 2
3 15154 Lockwasher ............................................................................................................. 2
4 231410 Capscrew ................................................................................................................ 2
5 296355 Washer .................................................................................................................... 2
6 296357 Washer .................................................................................................................... 2
7 296379 Washer .................................................................................................................... 4
8 302008 Screw ...................................................................................................................... 2
9 302019 Screw ...................................................................................................................... 2
10 302045 Screw ...................................................................................................................... 4
11 1331362 Fuse (400 Amp)....................................................................................................... 1
12 2043393 Fuse ........................................................................................................................ 1
13 2044483 Mounting Plate ........................................................................................................ 1
14 2040362 Bus Bar.................................................................................................................... 1
15 1356217 Fuse Holder (2-Way) ............................................................................................... 1
16 345802 Insulator................................................................................................................... 2
17 2040494 Controller................................................................................................................. 1
18 2040563 Contactor................................................................................................................. 1
19 292681 Lockwasher ......................................................................................................... 4
20 329069 Nut ...................................................................................................................... 4
21 292654 Nut ...................................................................................................................... 4
22 15154 Lockwasher.................................................................................................................. 1
23 15054 Nut ............................................................................................................................... 1
24 18465 Capscrew..................................................................................................................... 6
25 2310698 Washer ........................................................................................................................ 1
26 2048783 Label (Fuse-400 Amp) ................................................................................................. 1
27 2048784 Label (Fuse-5 Amp) ..................................................................................................... 1

CONTROL PANEL ASSEMBLY (Figure 2-5)

A234 - ALL
(S/N A231N-01617 A231)


A234 - ALL
(S/N A231N-01617 A231)
2049100 Control Panel (A231) ................................................................................................... 1

2045636 Control Panel (A234) ................................................................................................... 1
a 2046410 Control Panel (A234) ................................................................................................... 1
1 2041014 Washer ........................................................................................................................ 6
2 15154 Lockwasher.................................................................................................................. 8
3 133469 Capscrew..................................................................................................................... 2
4 231410 Capscrew..................................................................................................................... 2
4 18865 Capscrew..................................................................................................................... 2
5 296355 Washer ........................................................................................................................ 2
6 296357 Washer ........................................................................................................................ 2
7 296379 Washer ........................................................................................................................ 4
8 302008 Screw........................................................................................................................... 2
9 302019 Screw........................................................................................................................... 2
10 302045 Screw........................................................................................................................... 4
11 1331362 Fuse (400 Amp) ........................................................................................................... 1
12 2043393 Fuse............................................................................................................................. 1
13 2044483 Mounting Plate............................................................................................................. 1
13 2045326 Mounting Plate............................................................................................................. 1
14 2040362 Bus Bar ........................................................................................................................ 1
15 1356217 Fuse Holder (2-Way).................................................................................................... 1
16 345802 Insulator ....................................................................................................................... 2
17 2045099 Controller (A234) ......................................................................................................... 1
17 2046089 Controller (A231) ......................................................................................................... 1
18 2040563 Contactor ..................................................................................................................... 1
19 292681 Lockwasher ............................................................................................................. 4
20 329069 Nut........................................................................................................................... 4
21 292654 Nut........................................................................................................................... 4
22 15154 Lockwasher.................................................................................................................. 1
23 15054 Nut ............................................................................................................................... 8
24 18465 Capscrew..................................................................................................................... 6
25 2047730 Resistor Assembly ....................................................................................................... 6
26 2310698 Washer ........................................................................................................................ 1
27 2048783 Label (Fuse-400 Amp) ................................................................................................. 1
28 2048784 Label (Fuse-5 Amp) ..................................................................................................... 1
b 2047749 Enclosure..................................................................................................................... 1
b 2046825 Contactor Bracket ........................................................................................................ 1
b 2045325 Cover ........................................................................................................................... 1
FOOTNOTES:
a Cold Storage and EE
b Not Illustrated

CONTROLLER PANEL ASSEMBLY (Figure 2-6)

A229
2045635 Control Panel ............................................................................................................... 1

c 2046411 Control Panel ............................................................................................................... 1
1 15127 Washer .................................................................................................................... 6
2 15154 Lockwasher ............................................................................................................. 8
3 133469 Capscrew ................................................................................................................ 2
4 231410 Capscrew ................................................................................................................ 2
4 c 18865 Capscrew ................................................................................................................ 2
5 296355 Washer .................................................................................................................... 2
6 296357 Washer .................................................................................................................... 2
7 296379 Washer .................................................................................................................... 4
8 302008 Screw ...................................................................................................................... 2
9 302019 Screw ...................................................................................................................... 2
10 302045 Screw ...................................................................................................................... 4
11 1331362 Fuse (400 Amp)....................................................................................................... 1
12 2043393 Fuse ........................................................................................................................ 1
13 2045105 Mounting Plate ........................................................................................................ 1
13 c 2045236 Mounting Plate ........................................................................................................ 1
14 2040362 Bus Bar.................................................................................................................... 1
15 1356217 Fuse Holder (2-Way) ............................................................................................... 1
16 345802 Insulator................................................................................................................... 2
17 2045100 Controller................................................................................................................. 1
18 2044413 Contactor................................................................................................................. 1
19 292681 Lockwasher ............................................................................................................. 4
20 329069 Nut........................................................................................................................... 4


A229
21 292654 Nut........................................................................................................................... 4
22 b 2041014 Washer .................................................................................................................... 6
23 15054 Nut........................................................................................................................... 8
24 18465 Capscrew ................................................................................................................ 6
25 2045104 Converter (Voltage) ................................................................................................. 1
26 320154 Washer .................................................................................................................... 2
27 292678 Lockwasher ............................................................................................................. 2
28 302021 Screw ...................................................................................................................... 2
28 c 296500 Screw ...................................................................................................................... 2
28 a 292667 Nut........................................................................................................................... 2
29 2047730 Resistor Assembly................................................................................................... 1
30 2310698 Washer .................................................................................................................... 1
31 2048783 Label (Fuse-400 Amp)............................................................................................. 1
32 2048784 Label (Fuse-5 Amp)................................................................................................. 1
33 865593 Relay-12v ................................................................................................................ 1
34 320154 Washer .................................................................................................................... 1
35 292678 Lockwasher ............................................................................................................. 1
36 302021 Screw ...................................................................................................................... 1
37 292667 Nut........................................................................................................................... 3
ac 2047749 Enclosure ................................................................................................................ 1
ac 2046825 Contactor Bracket.................................................................................................... 1
ac 2045235 Cover ....................................................................................................................... 1
a 2043393 Fuse ........................................................................................................................ 1
a 2049298 Harness................................................................................................................... 1
a 2049299 Harness................................................................................................................... 1
FOOTNOTES:
a Not Illustrated
b Optional Item
c Used on Cold Storage and EE Options

NOTES
2-14
3 STEER HANDLE/BRAKE SYSTEM

SECTION 3
STEER HANDLE/BRAKE SYSTEM
DESCRIPTION PAGE
ELECTRIC BRAKE

(A229 & A234 ALL)

S/N A231N-01617Y A231......................................................................................................................... 3-2
S/N A231N-01617 A231............................................................................................................................... 3-3
TILLER ARM ASSEMBLY .................................................................................................................................... 3-4
TILLER HANDLE ASSEMBLY.............................................................................................................................. 3-6

ELECTRIC BRAKE (Figure 3-1)

(A229 & A234 ALL)
(S/N A231N-01617Y A231)
2044222 Electric Brake (A229)................................................................................................... 1

2044223 Electric Brake (A231/A234) ......................................................................................... 1
1 .. . . . Magnet Body Sub (Assembly) ..................................................................................... 1
2 .. . . . Pressure Disk .............................................................................................................. 1
3 2046210 Brake Lining (A229) ..................................................................................................... 1
3 2046214 Brake Lining (A231/A234)............................................................................................ 1
4 12929 Snap Ring.................................................................................................................... 2
5 2046211 Hub (A229) .................................................................................................................. 1
5 2046215 Hub (A231/A234) ......................................................................................................... 1
6 2045959 Key (Woodruff)............................................................................................................. 1
7 2046212 Disc (A229) .................................................................................................................. 1
7 2046216 Disc (A231/A234) ........................................................................................................ 1
8 293795 Capscrew..................................................................................................................... 3
9 2045943 Enclosure Band (A229) ............................................................................................... 1
10 2045942 Enclosure Band (A231/A234) ...................................................................................... 1

ELECTRIC BRAKE (Figure 3-2)

( S/N A231N-01617 A231)
2039308 Electric Brake............................................................................................................... 1

1 1480317 Screw........................................................................................................................... 1
2 1479790 Armature...................................................................................................................... 1
3 1479791 Friction Disk ................................................................................................................. 1
4 1479792 Spacer ......................................................................................................................... 3
5 1479794 Screw........................................................................................................................... 3
6 1479795 Lockwasher.................................................................................................................. 3
7 1479797 Adapter ........................................................................................................................ 1
8 1479808 Splined Hub ................................................................................................................. 1
9 1479799 Plug ............................................................................................................................. 1
10 12929 Snap Ring.................................................................................................................... 2
11 7882 Key............................................................................................................................... 1
12 .. . . . Screw........................................................................................................................... 1

TILLER ARM ASSEMBLY (Figure 3-3)

TILLER ARM ASSEMBLY
1 2040527 Tube ............................................................................................................................. 1

2 16394 Capscrew..................................................................................................................... 1
3 18515 Washer ........................................................................................................................ 1
4 2042677 Shaft ............................................................................................................................ 1
5 2042691 Pin ............................................................................................................................... 1
6 2039858 Stud ............................................................................................................................. 2
7 2007882 Lube Fitting .................................................................................................................. 1
8 2044380 Bushing........................................................................................................................ 2
9 329069 Nut ............................................................................................................................... 2
10 296010 Capscrew..................................................................................................................... 2
11 320157 Washer ........................................................................................................................ 2
12 293780 Lockwasher.................................................................................................................. 2
13 1450356 Plug ............................................................................................................................. 2
14 .. . . . Control Handle Head (☞ Figure 3-4) ......................................................................... 1
15 2047141 Gas Spring (First Used 10/01)..................................................................................... 1
15 2040528 Gas Spring (Last Used 10/01) ..................................................................................... 1
16 2049350 Microswitch .................................................................................................................. 1
17 2309196 Plate ............................................................................................................................ 1
18 220633 Screw........................................................................................................................... 2
19 2043856 Capscrew..................................................................................................................... 3
20 2043601 Switch Cover................................................................................................................ 1
21 353144 Capscrew..................................................................................................................... 1
22 292680 Lockwasher.................................................................................................................. 1
23 302043 Screw........................................................................................................................... 1
24 1486566 Clamp .......................................................................................................................... 1
25 177599 Clamp .......................................................................................................................... 1
26 1496661 Bracket......................................................................................................................... 1
a 2040597 Wire Harness............................................................................................................... 1
a 1463849 Grease..................................................................................................................... AR
FOOTNOTES:
a Not Illustrated

TILLER HANDLE ASSEMBLY (Figure 3-4)

TILLER HANDLE ASSEMBLY
1475954 Tiller Handle ................................................................................................................ 1

1475956 Tiller Handle (Cold Storage) ........................................................................................ 1
1 1467778 Control Handle (Lower)................................................................................................ 1
2 2045501 Control Handle (Upper) ............................................................................................... 1
3 2043558 PCB Assembly............................................................................................................. 1
3 2043559 PCB Assembly (Cold Storage) .................................................................................... 1
4 1466935 Camshaft ..................................................................................................................... 1
5 1466595 Bushing........................................................................................................................ 2
6 1466876 Butterfly Switch (LH) .................................................................................................... 1
7 320152 Washer ........................................................................................................................ 2
8 1499660 Screw........................................................................................................................... 2
9 1466607 Spring .......................................................................................................................... 1
10 1466875 Butterfly Switch (RH) ................................................................................................... 2
11 1467779 Cover ........................................................................................................................... 1
11 a 1491262 Cover ........................................................................................................................... 1
12 1466606 Spring .......................................................................................................................... 2
13 1467780 Switch Cover................................................................................................................ 1
14 1466877 Switch .......................................................................................................................... 4
15 1498102 Switch .......................................................................................................................... 4
16 1489471 Cover ........................................................................................................................... 1
17 1466604 Label ............................................................................................................................ 1
18 1466605 Label ............................................................................................................................ 1
19 1466602 Label ............................................................................................................................ 1
20 a 1467069 Switch .......................................................................................................................... 1
21 a 296542 Screw........................................................................................................................... 2
22 a 292673 Lockwasher.................................................................................................................. 2
23 a 320150 Washer ........................................................................................................................ 2
24 a 292663 Nut ............................................................................................................................... 2
FOOTNOTES:
a Turtle Option Only

NOTES
3-8
4 LIFT LINKAGE AND FORKS

SECTION 4
LIFT LINKAGE AND FORKS
DESCRIPTION PAGE

CASTER ASSEMBLY

D/B 05/2001 ............................................................................................................................................... 4-10
D/B 05/2001 ................................................................................................................................................. 4-8
LIFT LINKAGE...................................................................................................................................................... 4-2
LOAD WHEEL
SINGLE
TWO BEARING............................................................................................................................................. 4-6

LIFT LINKAGE (Figure 4-1)

LIFT LINKAGE
KEY:
A: 13.4 IN BATTERY BOX (A231,A229)
B: 9 IN BATTERY BOX (A231,A229)
C: 13.4 IN BATTERY BOX (A234)
D: 9 IN BATTERY BOX (A234)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2039117 Pin ................................................................................................. 1 1 1 1

2 2034090 Pin ................................................................................................. 14 14 14 14
3 2040201 Bushing.......................................................................................... 2 2 2 2
4 2038055 Lift Cylinder (☞ Figure 5-5) ..................................................... 1 1 1 1
5 2039115 Pin ................................................................................................. 1 1 1 1
6 2039903 Link Assembly (Upper) .................................................................. 2 2 2 2
7 2039225 Bushing ..................................................................................... 2 2 2 2
8 2039116 Pin ................................................................................................. 2 2 2 2
9 2039117 Pin ................................................................................................. 2 2 2 2
10 2305246 Pin ................................................................................................. 6 6 6 6
11 13957 Fitting............................................................................................. 10 10 10 10
12 2039238 Rocker Arm.................................................................................... 2 2 2 2
13 2039224 Bushing ..................................................................................... 4 4 4 4
14 2039119 Pin ................................................................................................. 2 2 2 2
15 2039122 Pin ................................................................................................. 2 2 2 2
16 2039118 Pin ................................................................................................. 2 2 2 2
17 2034673 Pin ................................................................................................. 4 4 4 4
18 16046 Lube Fitting .................................................................................... 6 6 6 6
19 2040196 Pin ................................................................................................. 2 2 2 2
20 2045519 Capscrew....................................................................................... 2 2 2 2
21 15058 Nut ................................................................................................. 2 2 2 2
22 2041394 Pull Rod Assembly (36 in.) ............................................................ 2 .. 2 ..
22 2044520 Pull Rod Assembly......................................................................... .. 2 .. 2
23 2039227 Bushing ..................................................................................... 2 2 2 2
24 2039315 Rod ................................................................................................ 2 2 2 2
25 1458439 Nut ................................................................................................. 6 6 6 6
26 2041420 Fork (36.0 in.) ................................................................................ 1 .. .. ..
26 2041405 Fork (42 in.) ................................................................................... 1 .. .. ..
26 2039898 Fork (48.0 in.) ................................................................................ 1 .. .. ..
26 2041422 Fork (54.0 in.) ................................................................................ 1 .. .. ..
26 2041423 Fork (60.0 in.) ................................................................................ 1 .. .. ..
26 2044535 Fork (36.0 in.) ................................................................................ .. 1 .. ..
26 2044536 Fork (42.0 in.) ................................................................................ .. 1 .. ..
26 2043259 Fork (48.0 in.) ................................................................................ .. 1 .. ..
26 2044537 Fork (54.0 in.) ................................................................................ .. 1 .. ..
26 .. . . . Fork Weldment (60.0 in.) ............................................................... .. 1 .. ..
26 2044749 Fork (36.0 in.) ................................................................................ .. .. 1 ..
LIFT LINKAGE
QTY
26 2044750 Fork (42.0 in.) ................................................................................ .. .. 1 ..

26 2044751 Fork (48.0 in.) ................................................................................ .. .. 1 ..
26 2044752 Fork (54.0 in.) ................................................................................ .. .. 1 ..
26 2044753 Fork (60.0 in.) ................................................................................ .. .. 1 ..
26 2045202 Fork (36.0 in.) ................................................................................ .. .. .. 1
26 2045203 Fork (42.0 in.) ................................................................................ .. .. .. 1
26 2045204 Fork (48.0 in.) ................................................................................ .. .. .. 1
26 2045205 Fork (54.0 in.) ................................................................................ .. .. .. 1
26 2045206 Fork (60.0 in.) ................................................................................ .. .. .. 1
27 2039904 Link Assembly (Rear) .................................................................... 2 2 2 2
28 2039223 Bushing ..................................................................................... 2 2 2 2
29 2039120 Pin ................................................................................................. 2 2 2 2
30 221719 Nut ................................................................................................. 4 4 4 4
31 2033691 Pin ................................................................................................. 2 2 2 2
32 2040200 Pin ................................................................................................. 2 2 2 2
33 2039255 Axle Shaft ...................................................................................... 2 2 2 2
34 2007882 Lube Fitting.................................................................................... 10 10 10 10
35 2039905 Roller Assembly............................................................................. 2 2 2 2
36 2042864 Bushing.......................................................................................... 2 2 2 2
37 16041 Lube Fitting.................................................................................... 2 2 2 2
38 2039236 Yoke Assembly............................................................................... 2 2 2 2
39 2039226 Bushing.......................................................................................... 2 2 2 2

NOTES
4-5
LOAD WHEEL (Figure 4-2)

SINGLE
TWO BEARING

LOAD WHEEL
SINGLE
TWO BEARING
1 2039298 Load Wheel ................................................................................................................. 2

2 124629 Ball Bearing ................................................................................................................. 4
3 2042262 Spacer ......................................................................................................................... 4
4 2037487 Washer ........................................................................................................................ 4
5 2039868 Axle Shaft .................................................................................................................... 2
6 2305246 Pin ............................................................................................................................... 4

CASTER ASSEMBLY (Figure 4-3)

(D/B 05/2001 )

CASTER ASSEMBLY
(D/B 05/2001 )
2045446 Caster .......................................................................................................................... 1

a .. . . . Swivel Fork .............................................................................................................. 1
1 a .. . . . Cap.......................................................................................................................... 1
2 a .. . . . Snap-Ring ............................................................................................................... 1
3 a .. . . . Top Plate ................................................................................................................. 1
4 a .. . . . Bearing .................................................................................................................... 1
5 a .. . . . Snap-Ring ............................................................................................................... 1
6 a .. . . . Fork ......................................................................................................................... 1
7 a .. . . . Screw ...................................................................................................................... 1
8 a .. . . . Lower Wheel Fork ................................................................................................... 1
9 a .. . . . Spring ...................................................................................................................... 2
10 a .. . . . Capscrew ................................................................................................................ 1
11 a .. . . . Bushing ................................................................................................................... 2
12 a .. . . . Bearing .................................................................................................................... 2
13 a .. . . . Tube Axle................................................................................................................. 1
14 a .. . . . Wheel ...................................................................................................................... 1
15 a .. . . . Locknut.................................................................................................................... 2
16 2013305 Shim ........................................................................................................................ 4
17 220159 Capscrew ................................................................................................................ 8
18 2043392 Nut........................................................................................................................... 8
FOOTNOTES:
a Not Serviced Separately

CASTER ASSEMBLY (Figure 4-4)

( D/B 05/2001)

CASTER ASSEMBLY
( D/B 05/2001)
826275 Caster .......................................................................................................................... 1

1 220159 Capscrew ................................................................................................................ 4
2 2013305 Shim ........................................................................................................................ 1
3 2013290 Yoke Assembly ........................................................................................................ 1
4 2043392 Nut........................................................................................................................... 4
5 2037386 Bolt with Nut ............................................................................................................ 1
6 2037380 Bolt .......................................................................................................................... 2
7 2037381 Pin ........................................................................................................................... 1
8 2037382 Pin ........................................................................................................................... 1
9 2037390 Bushing ................................................................................................................... 4
10 2037385 Retaining Ring......................................................................................................... 4
11 2037387 Washer .................................................................................................................... 2
12 2037389 Wheel Axle .............................................................................................................. 1
13 2013295 Arm.......................................................................................................................... 2
14 2037384 Wheel ...................................................................................................................... 1
15 2037383 Spacer ..................................................................................................................... 1
16 2013298 Spacer ..................................................................................................................... 2
17 2013294 Spring ...................................................................................................................... 2
18 2037388 Bushing ................................................................................................................... 2

NOTES
4-12
5 HYDRAULIC SYSTEM
SECTION 5
HYDRAULIC SYSTEM
DESCRIPTION PAGE
A229/A234 ........................................................................................................................................................ 5-4
A231.................................................................................................................................................................. 5-2
A229/A234 ........................................................................................................................................................ 5-8
A231.................................................................................................................................................................. 5-6
LIFT CYLINDER ................................................................................................................................................. 5-10

HYDRAULIC ARRANGEMENT (Figure 5-1)

A231

A231
1 2038055 Lift Cylinder (☞ Figure 5-5) ........................................................................................ 1

2 2039131 Hydraulic Power Unit (☞ Figure 5-3) ......................................................................... 1
3 16556 Fitting........................................................................................................................... 1
4 2309185 Fitting........................................................................................................................... 2
5 2035419 Hose ............................................................................................................................ 1
6 2306371 Tube ............................................................................................................................. AR
7 2037744 Fitting........................................................................................................................... 1
8 2037745 Fitting........................................................................................................................... 1
9 2050869 Bracket......................................................................................................................... 1
9 a 296225 Screw........................................................................................................................... 2
9 a 16987 Fitting........................................................................................................................... 1
FOOTNOTES:
a Not Illustrated

HYDRAULIC ARRANGEMENT (Figure 5-2)

A229/A234

A229/A234
1 2038055 Lift Cylinder (☞ Figure 5-5) ................................................................................... 1

2 2041871 Power Unit (☞ Figure 5-4) ..................................................................................... 1
3 16556 Fitting........................................................................................................................... 1
4 2309185 Fitting........................................................................................................................... 2
5 2035419 Hose ............................................................................................................................ 1
6 2306371 Tube ............................................................................................................................. AR
7 2037744 Fitting........................................................................................................................... 1
8 2044152 Adapter ........................................................................................................................ 1
9 2051105 Bracket......................................................................................................................... 1
9 293799 Capscrew..................................................................................................................... 1
9 293779 Lockwasher.................................................................................................................. 1
9 296227 Capscrew..................................................................................................................... 1
10 a 296241 Capscrew..................................................................................................................... 2
11 a 16987 Fitting........................................................................................................................... 1
FOOTNOTES:
a Not Illustrated

HYDRAULIC POWER UNIT (Figure 5-3)

A231


A231
2039131 Hydraulic Power Unit ................................................................................................... 1

1 1479567 Motor ........................................................................................................................... 1
2 1479569 Filler Tank .................................................................................................................... 1
3 1466036 Poppet ......................................................................................................................... 1
4 1479570 Hydraulic Sub-Unit....................................................................................................... 1

HYDRAULIC POWER UNIT (Figure 5-4)

A229/A234


A229/A234
2049502 Hydraulic Pump and Motor (A234) .............................................................................. 1

2049503 Hydraulic Pump and Motor (A229) .............................................................................. 1
1 1511893 Motor (A229) ........................................................................................................... 1
1 1511892 Motor (A234) ........................................................................................................... 1
2 a 1499923 Nut........................................................................................................................... 1
3 a 1499925 Check Valve............................................................................................................. 1
4 a 1499926 Pressure Relief Valve .............................................................................................. 1
5 a 1499927 Filler Tank ................................................................................................................ 1
6 a 1474797 Strainer.................................................................................................................... 1
7 1500379 Poppet (A229) ......................................................................................................... 1
7 1500380 Solenoid (A229) .................................................................................................. 1
7 1506123 Valve ................................................................................................................... 1
7 1506127 Valve Seal Kit ...................................................................................................... 1
7 .. . . . Diode Assembly (A229) ...................................................................................... 1
7 a 1499930 Electro Poppet Valve 24 Volt (A234)........................................................................ 1
7 a 1474799 Coil .......................................................................................................................... 1
8 a 1500194 Pressure Filter ......................................................................................................... 1
9 a .. . . . 12V Brush Assembly (A229) ................................................................................... 1
9 a 1512372 Brush Sets (A234) ................................................................................................... 1
9 1512365 Brush Set (A229) 12Volt.......................................................................................... 1
10 a 1512366 Flange (A229) 12 Volt.............................................................................................. 1
10 a 1512373 Flange (A234).......................................................................................................... 1
11 1474789 Breather Filter.......................................................................................................... 1
12 1474790 Elbow....................................................................................................................... 1
13 1512367 Clamp ...................................................................................................................... 1
14 1512368 Tube......................................................................................................................... 1
15 1499924 Pump Support Equipped (Includes items 3,4,7,8)................................................... 1
16 b 1512370 Pump Repair Kit ...................................................................................................... 1
ab 1504049 Mini Power Pack ( 24 Volt) .................................................................................. 1
b 1512369 Mini Power Pack (w/out Motor) (12 Volt) ............................................................. 1
FOOTNOTES:
a Mini Power Pack
b Not Illustrated

LIFT CYLINDER (Figure 5-5)

LIFT CYLINDER
2038055 Lift Cylinder.................................................................................................................. 1

1 2302899 Nut........................................................................................................................... 1
2 2307089 Piston ...................................................................................................................... 1
3 2038054 Tube......................................................................................................................... 1
4 2307123 Rod.......................................................................................................................... 1
5 2302674 Gland....................................................................................................................... 1
6 1374530 Bushing ................................................................................................................... 3
7 .. . . . Seal ......................................................................................................................... 1
8 .. . . . Rod Wiper Ring ....................................................................................................... 1
9 .. . . . Rod Seal.................................................................................................................. 1
2310747 Seal Kit (Includes Items 7-9) ....................................................................................... 1

NOTES
5-12
6 OPTIONS
SECTION 6
OPTIONS
DESCRIPTION PAGE
BATTERY ROLLER OPTION ............................................................................................................................... 6-6

CONVENIENCE TRAY OPTION ........................................................................................................................ 6-12
FORK WELDMENT OPTION ............................................................................................................................... 6-2
LOAD BACKREST OPTION................................................................................................................................. 6-5
LOAD WHEEL
DUAL OPTION................................................................................................................................................ 6-10
SINGLE
FOUR BEARING OPTION ............................................................................................................................ 6-8

FORK WELDMENT OPTION (Figure 6-1)

FORK WELDMENT OPTION
KEY:
A: 13.4 IN BATTERY BOX (A231/A229)
B: 9 IN BATTERY BOX (A231/A229)
C: 13.4 IN BATTERY BOX (A234)
D: 9 IN BATTERY BOX (A234)
QTY
1 b 2041424 Fork (36 in.) ................................................................................... 1 .. .. ..

1 b 2041425 Fork (42 in.) ................................................................................... 1 .. .. ..
1 b 2039899 Fork (48 in.) ................................................................................... 1 .. .. ..
1 b 2041426 Fork (54 in.) ................................................................................... 1 .. .. ..
1 b 2041427 Fork (60 in.) ................................................................................... 1 .. .. ..
1 a 2041428 Fork (36 in.) ................................................................................... 1 .. .. ..
1 a 2041429 Fork (42 in.) ................................................................................... 1 .. .. ..
1 a 2039900 Fork (48 in.) ................................................................................... 1 .. .. ..
1 a 2041430 Fork (54 in.) ................................................................................... 1 .. .. ..
1 a 2041431 Fork (60 in.) ................................................................................... 1 .. .. ..
1 ab 2041432 Fork (36 in.) ................................................................................... 1 .. .. ..
1 ab 2041433 Fork (42 in.) ................................................................................... 1 .. .. ..
1 ab .. . . . Fork (48 in.) ................................................................................... 1 .. .. ..
1 ab 2041434 Fork (54 in.) ................................................................................... 1 .. .. ..
1 ab 2041435 Fork (60 in.) ................................................................................... 1 .. .. ..
1 b 2044539 Fork (36 in.) ................................................................................... .. 1 .. ..
1 b 2044540 Fork (42 in.) ................................................................................... .. 1 .. ..
1 b 2044541 Fork (48 in.) ................................................................................... .. 1 .. ..
1 b 2044542 Fork (54 in.) ................................................................................... .. 1 .. ..
1 b 2044543 Fork (60 in.) ................................................................................... .. 1 .. ..
1 a 2044544 Fork (36 in.) ................................................................................... .. 1 .. ..
1 a 2044545 Fork (42 in.) ................................................................................... .. 1 .. ..
1 a 2044546 Fork (48 in.) ................................................................................... .. 1 .. ..
1 a 2044547 Fork (54 in.) ................................................................................... .. 1 .. ..
1 a 2044548 Fork (60 in.) ................................................................................... .. 1 .. ..
1 ab 2044550 Fork (36 in.) ................................................................................... .. 1 .. ..
1 ab 2044551 Fork (42 in.) ................................................................................... .. 1 .. ..
1 ab 2044552 Fork (48 in.) ................................................................................... .. 1 .. ..
1 ab 2044553 Fork (54 in.) ................................................................................... .. 1 .. ..
1 ab 2044554 Fork (60 in.) ................................................................................... .. 1 .. ..
1 b 2044754 Fork (36 in.) ................................................................................... .. .. 1 ..
1 b 2044755 Fork (42 in.) ................................................................................... .. .. 1 ..
1 b 2044756 Fork (48 in.) ................................................................................... .. .. 1 ..
1 b 2044757 Fork (54 in.) ................................................................................... .. .. 1 ..
1 b 2044758 Fork (60 in.) ................................................................................... .. .. 1 ..
1 a .. . . . Fork (36 in.) ................................................................................... .. .. 1 ..
1 a 2044760 Fork (42 in.) ................................................................................... .. .. 1 ..
1 a 2044761 Fork (48 in.) ................................................................................... .. .. 1 ..
1 a 2044762 Fork (54 in.) ................................................................................... .. .. 1 ..
1 a 2044763 Fork (60 in.) ................................................................................... .. .. 1 ..
1 b .. . . . Fork (36 in.) ................................................................................... .. .. 1 ..
1 b 2044765 Fork (42 in.) ................................................................................... .. .. 1 ..
1 b 2044766 Fork (48 in.) ................................................................................... .. .. 1 ..
1 b 2044767 Fork (54 in.) ................................................................................... .. .. 1 ..
1 b 2044768 Fork (60 in.) ................................................................................... .. .. 1 ..
1 b 2045207 Fork (36 in.) ................................................................................... .. .. .. 1
FORK WELDMENT OPTION
QTY
1 b 2045208 Fork (42 in.) ................................................................................... .. .. .. 1

1 b 2045209 Fork (48 in.) ................................................................................... .. .. .. 1
1 b 2045210 Fork (54 in.) ................................................................................... .. .. .. 1
1 b 2045211 Fork (60 in.) ................................................................................... .. .. .. 1
1 a 2045212 Fork (36 in.) ................................................................................... .. .. .. 1
1 a 2045213 Fork (42 in.) ................................................................................... .. .. .. 1
1 a 2045214 Fork (48 in.) ................................................................................... .. .. .. 1
1 a 2045215 Fork (54 in.) ................................................................................... .. .. .. 1
1 a 2045216 Fork (60 in.) ................................................................................... .. .. .. 1
1 ab 2045217 Fork (36 in.) ................................................................................... .. .. .. 1
1 ab 2045218 Fork (42 in.) ................................................................................... .. .. .. 1
1 ab 2045219 Fork (48 in.) ................................................................................... .. .. .. 1
1 ab 2045220 Fork (54 in.) ................................................................................... .. .. .. 1
1 ab 2045221 Fork (60 in.) ................................................................................... .. .. .. 1
FOOTNOTES:
a WITH BATTERY ROLLERS
b WITH LOAD BACKREST

LOAD BACKREST OPTION (Figure 6-2)
1 2041757 Load Backrest.............................................................................................................. 1

1 2042713 Load Backrest.............................................................................................................. 1
2 2043300 Load Backrest.............................................................................................................. 1
2 2043302 Load Backrest.............................................................................................................. 1
3 2041826 Spacer ......................................................................................................................... 2
4 2045611 Washer ........................................................................................................................ 2
5 18744 Capscrew..................................................................................................................... 2
6 2045665 Stop Bar....................................................................................................................... 2
7 2041679 Latch ............................................................................................................................ 1
7 2043303 Latch ............................................................................................................................ 1
8 2041734 Latch Handle ............................................................................................................... 2
9 302262 Screw........................................................................................................................... 4
10 313805 Nut ............................................................................................................................... 4

BATTERY ROLLER OPTION (Figure 6-3)

BATTERY ROLLER OPTION
1 2040462 Battery Tray.................................................................................................................. 1

1 2044393 Battery Tray.................................................................................................................. 1
2 2040461 Plate ............................................................................................................................ 2
3 2044407 Plate ............................................................................................................................ 2
4 2040464 Block ............................................................................................................................ 2
5 2303279 Roller Assembly........................................................................................................... 4
5 2303911 Roller ........................................................................................................................... 4
6 15156 Lockwasher.................................................................................................................. 4
7 16830 Capscrew..................................................................................................................... 2
8 15135 Washer ........................................................................................................................ 2
9 15158 Lockwasher.................................................................................................................. 2
10 15058 Nut ............................................................................................................................... 2
11 18738 Capscrew..................................................................................................................... 4


SINGLE
FOUR BEARING OPTION
1 2039299 Load Wheel ................................................................................................................. 2

2 124629 Ball Bearing ................................................................................................................. 4
3 43205 Ball Bearing ................................................................................................................. 4
4 2042262 Spacer ......................................................................................................................... 4
5 2037487 Washer ........................................................................................................................ 4
6 2039868 Axle Shaft .................................................................................................................... 2
7 2035246 Rod .............................................................................................................................. 4
8 2050730 Spacer ......................................................................................................................... 4

NOTES
6-9

DUAL OPTION

LOAD WHEEL
DUAL OPTION
1 2039300 Load Wheel ................................................................................................................. 4

2 124629 Ball Bearing ................................................................................................................. 8
3 2037487 Washer ........................................................................................................................ 4
4 2042262 Spacer ......................................................................................................................... 8
5 2013150 Spacer ......................................................................................................................... 2
6 2039869 Axle Shaft .................................................................................................................... 2
7 2305246 Pin ............................................................................................................................... 4

CONVENIENCE TRAY OPTION (Figure 6-6)

CONVENIENCE TRAY OPTION
1 2043148 Tray .............................................................................................................................. 1

2 8509238 Strap (Convenience Tray) ............................................................................................ 1
3 2043799 Bracket......................................................................................................................... 1
4 2043800 Bracket......................................................................................................................... 1
5 136692 Nut ............................................................................................................................... 1
6 320159 Washer ........................................................................................................................ 1
7 292682 Lockwasher.................................................................................................................. 1
8 296174 Capscrew..................................................................................................................... 1

NOTES
6-14
7 NUMERICAL INDEX
SECTION 7
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
7882 3-3 11 6-8 2 296225 5-3 9 389692 1-7 5
12929 2-3 25 6-11 2 296227 5-5 9 826275 4-11
3-2 4 133469 2-11 3 296241 5-5 10 865593 2-13 33
3-3 10 2-12 3 296355 2-9 5 887193 1-11 25
13957 4-3 11 133484 1-3 21 2-11 5 1159971 1-9 1
15054 1-3 5 136692 6-13 5 2-12 5 1331362 2-9 11
1-9 5 166285 1-11 24 296357 2-9 6 2-11 11
2-9 23 1-13 24 2-11 6 2-12 11
2-11 23 177599 3-5 25 2-12 6 1343502 1-11 5
2-13 23 196927 1-7 11 296379 2-3 21 1-13 5
15058 4-3 21 220159 4-9 17 2-9 7 1356217 2-9 15
6-7 10 4-11 1 2-11 7 2-11 15
15127 1-3 5 220359 1-9 3 2-12 7 2-12 15
1-4 9 220633 3-5 18 296424 1-11 3 1374530 5-11 6
2-12 1 220735 1-3 5 1-13 3 1385078 2-3 13
15135 6-7 8 221712 1-5 4 296500 2-13 28 1389601 2-3 17
15154 1-3 5 221719 4-4 30 296542 3-7 21 1450356 3-5 13
1-4 10 227089 1-4 12 302008 2-9 8 1458439 4-3 25
1-9 4 231410 2-9 4 2-11 8 1463849 3-5 28
2-9 3 2-11 4 2-12 8 1466036 5-7 3
2-9 22 2-12 4 302019 2-9 9 1466595 3-7 5
2-11 2 239503 1-11 1 2-11 9 1466602 3-7 19
2-11 22 1-13 1 2-12 9 1466604 3-7 17
2-12 2 239906 1-11 20 302021 2-13 28 1466605 3-7 18
15156 6-7 6 1-13 20 2-13 36 1466606 3-7 12
15158 1-5 3 253221 1-9 1 302043 3-5 23 1466607 3-7 9
6-7 9 254007 1-3 6 302045 2-9 10 1466875 3-7 10
15178 1-5 2 262798 1-3 6 2-11 10 1466876 3-7 6
16041 4-4 37 292654 2-9 21 2-12 10 1466877 3-7 14
16046 4-3 18 2-11 21 302262 6-5 9 1466935 3-7 4
16394 3-5 2 2-12 21 302409 2-3 20 1467069 3-7 20
16556 5-3 3 292663 3-7 24 313805 6-5 10 1467778 3-7 1
5-5 3 292667 2-13 28 320150 3-7 23 1467779 3-7 11
16830 6-7 7 2-13 37 320152 3-7 7 1467780 3-7 13
16987 5-3 9 292673 3-7 22 320154 2-13 26 1468390 1-4 7
5-5 11 292678 2-13 27 2-13 34 1471935 1-7 3
17178 1-13 21 2-13 35 320157 1-11 4 1474789 5-9 11
18465 2-9 24 292680 3-5 22 1-13 4 1474790 5-9 12
2-11 24 292681 1-11 2 3-5 11 1474797 5-9 6
2-13 24 1-13 2 320159 6-13 6 1474799 5-9 7
18515 1-11 22 2-9 19 325956 1-7 12 1475398 1-11 6
1-13 22 2-11 19 329069 2-9 20 1-13 6
3-5 3 2-12 19 2-11 20 1475954 3-7
18557 1-11 21 292682 6-13 7 2-12 20 1475956 3-7
18720 1-4 11 293779 5-5 9 3-5 9 1476421 2-3 22
18738 6-7 11 293780 3-5 12 335989 1-4 1 1479039 1-3 7
18744 6-5 5 293795 1-11 10 335991 1-4 2 1479041 1-3 7
18865 2-11 4 1-13 10 345802 2-9 16 1479130 1-7 7
2-12 4 3-2 8 2-11 16 1479432 1-11 12
28835 1-9 1 293799 5-5 9 2-12 16 1-13 12
43205 6-8 3 296010 3-5 10 353144 3-5 21 1479433 1-11 13
124629 4-7 2 296174 6-13 8 389688 1-7 1 1-13 13
NUMERICAL INDEX (Continued)
1479434 1-11 14 1511892 5-9 1 2038055 4-3 4 2040201 4-3 3

1-13 14 1511893 5-9 1 5-3 1 2040362 2-9 14
1479567 5-7 1 1512365 5-9 9 5-5 1 2-11 14
1479569 5-7 2 1512366 5-9 10 5-11 2-12 14
1479570 5-7 4 1512367 5-9 13 2038176 1-4 6 2040461 6-7 2
1479790 3-3 2 1512368 5-9 14 2038190 2-3 27 2040462 6-7 1
1479791 3-3 3 1512369 5-9 18 2038719 1-11 18 2040464 6-7 4
1479792 3-3 4 1512370 5-9 16 1-13 18 2040488 1-3 11
1479794 3-3 5 1512372 5-9 9 2039115 4-3 5 2040489 1-3 12
1479795 3-3 6 1512373 5-9 10 2039116 4-3 8 2040490 1-3 13
1479797 3-3 7 2007882 3-5 7 2039117 4-3 1 2040491 1-3 14
1479799 3-3 9 4-4 34 4-3 9 2040492 1-3 15
1479808 3-3 8 2013150 6-11 5 2039118 4-3 16 2040494 2-9 17
1480317 3-3 1 2013290 4-11 3 2039119 4-3 14 2040499 1-11 17
1486566 3-5 24 2013294 4-11 17 2039120 4-4 29 1-13 17
1489471 3-7 16 2013295 4-11 13 2039122 4-3 15 2040527 3-5 1
1491262 3-7 11 2013298 4-11 16 2039131 5-3 2 2040528 3-5 15
1496661 3-5 26 2013305 4-9 16 5-7 2040563 2-9 18
1498102 3-7 15 4-11 2 2039223 4-4 28 2-11 18
1498264 1-7 8 2033589 1-9 2 2039224 4-3 13 2040597 3-5 27
1499660 3-7 8 2033691 4-4 31 2039225 4-3 7 2040664 1-4 5
1499923 5-9 2 2033800 2-3 24 2039226 4-4 39 2040753 1-11 17
1499924 5-9 15 2034090 4-3 2 2039227 4-3 23 1-13 17
1499925 5-9 3 2034556 1-5 1 2039236 4-4 38 2041014 2-9 1
1499926 5-9 4 2034673 4-3 17 2039238 4-3 12 2-9 2
1499927 5-9 5 2035246 6-8 7 2039243 1-11 7 2-11 1
1499930 5-9 7 2035419 5-3 5 1-13 7 2-13 22
1500161 2-5 1 5-5 5 2039255 4-4 33 2041394 4-3 22
1500162 2-5 2 2035486 2-3 11 2039298 4-7 1 2041395 4-3 22
1500164 2-5 5 2036141 1-4 4 2039299 6-8 1 2041396 4-3 22
1500165 2-5 6 2037380 4-11 6 2039300 6-11 1 2041397 4-3 22
1500166 2-5 4 2037381 4-11 7 2039303 1-11 8 2041405 4-3 26
1500167 2-5 3 2037382 4-11 8 1-13 8 2041420 4-3 26
1500168 2-5 7 2037383 4-11 15 2039308 1-11 15 2041422 4-3 26
1500169 2-5 8 2037384 4-11 14 3-3 2041423 4-3 26
1500182 2-7 8 2037385 4-11 10 2039315 4-3 24 2041424 6-3 1
1500184 2-7 10 2037386 4-11 5 2039316 1-11 9 2041425 6-3 1
1500194 5-9 8 2037387 4-11 11 1-13 9 2041426 6-3 1
1500379 5-9 7 2037388 4-11 18 2039856 4-3 22 2041427 6-3 1
1500380 5-9 7 2037389 4-11 12 2039858 3-5 6 2041428 6-3 1
1504049 5-9 17 2037390 4-11 9 2039868 4-7 5 2041429 6-3 1
1504099 2-7 1 2037487 4-7 4 6-8 6 2041430 6-3 1
1504100 2-7 2 6-8 5 2039869 6-11 6 2041431 6-3 1
1504101 2-7 3 6-11 3 2039892 1-11 11 2041432 6-3 1
1504102 2-7 4 2037744 5-3 7 2039898 4-3 26 2041433 6-3 1
1504103 2-7 5 5-5 7 2039899 6-3 1 2041434 6-3 1
1504104 2-7 6 2037745 5-3 8 2039900 6-3 1 2041435 6-3 1
1504105 2-7 7 2037764 1-11 16 2039903 4-3 6 2041635 1-7 4
1504106 2-7 9 2-3 2039904 4-4 27 2041679 6-5 7
1506123 5-9 7 2037928 1-11 19 2039905 4-4 35 2041734 6-5 8
1506127 5-9 7 1-13 19 2040196 4-3 19 2041757 6-5 1
1511859 1-13 25 2038054 5-11 3 2040200 4-4 32 2041761 1-3 1

1-13 16 1-13 15 2044975 1-4 13 2046207 1-3 11

2-5 3-2 2044976 1-3 20 2046208 1-3 14
2041762 2-7 2044223 1-3 2 2045094 1-3 3 2046209 1-3 15
2041788 2-3 1 1-13 15 1-13 11 2046210 3-2 3
2041790 2-3 2 3-2 2045099 2-11 17 2046211 3-2 5
2041791 2-3 3 2044380 3-5 8 2045100 2-12 17 2046212 3-2 7
2041792 2-3 4 2044393 6-7 1 2045102 1-3 16 2046214 3-2 3
2041793 2-3 5 2044407 6-7 3 2045103 1-3 17 2046215 3-2 5
2041797 2-3 8 2044413 2-12 18 2045104 2-13 25 2046216 3-2 7
2041798 2-3 10 2044483 2-9 13 2045105 2-12 13 2046410 2-11 1
2041799 2-3 12 2-11 13 2045202 4-4 26 2046411 1-3 9
2041800 2-3 15 2044484 1-7 10 2045203 4-4 26 2-12
2041801 2-3 16 2044520 4-3 22 2045204 4-4 26 2046825 2-11 30
2041802 2-3 19 2044521 4-3 22 2045205 4-4 26 2-13 39
2041805 2-3 26 2044522 4-3 22 2045206 4-4 26 2047141 3-5 15
2041826 6-5 3 2044523 4-3 22 2045207 6-3 1 2047728 1-3 18
2041871 5-5 2 2044535 4-3 26 2045208 6-3 1 2047729 1-3 19
2042262 4-7 3 2044536 4-3 26 2045209 6-4 1 2047730 2-11 25
6-8 4 2044537 4-3 26 2045210 6-4 1 2-13 29
6-11 4 2044539 6-3 1 2045211 6-4 1 2047749 2-11 29
2042675 1-3 5 2044540 6-3 1 2045212 6-4 1 2-13 38
2042677 3-5 4 2044541 6-3 1 2045213 6-4 1 2048783 2-9 26
2042691 3-5 5 2044542 6-3 1 2045214 6-4 1 2-11 27
2042713 6-5 1 2044543 6-3 1 2045215 6-4 1 2-13 31
2042864 4-4 36 2044544 6-3 1 2045216 6-4 1 2048784 2-9 27
2043148 6-13 1 2044545 6-3 1 2045217 6-4 1 2-11 28
2043259 4-3 26 2044546 6-3 1 2045218 6-4 1 2-13 32
2043284 4-3 22 2044547 6-3 1 2045219 6-4 1 2049100 2-11 1
2043300 6-5 2 2044548 6-3 1 2045220 6-4 1 2049298 2-13 41
2043302 6-5 2 2044550 6-3 1 2045221 6-4 1 2049299 2-13 41
2043303 6-5 7 2044551 6-3 1 2045235 2-13 40 2049300 1-4 8
2043355 1-9 1 2044552 6-3 1 2045236 2-12 13 2049350 3-5 16
2043356 1-9 1 2044553 6-3 1 2045325 2-11 31 2049393 1-4 14
2043392 4-9 18 2044554 6-3 1 2045326 2-11 13 2049502 5-9
4-11 4 2044749 4-3 26 2045446 4-9 2049503 5-9
2043393 2-9 12 2044750 4-3 26 2045501 3-7 2 2049873 1-13 26
2-11 12 2044751 4-4 26 2045519 4-3 20 2050730 6-8 8
2-12 12 2044752 4-4 26 2045611 6-5 4 2050869 5-3 9
2-13 41 2044753 4-4 26 2045635 1-3 9 2051105 5-5 9
2043405 2-3 6 2044754 6-3 1 2-12 2302674 5-11 5
2043406 2-3 7 2044755 6-3 1 2045636 2-11 1 2302899 5-11 1
2043407 2-3 23 2044756 6-3 1 2045665 6-5 6 2303279 6-7 5
2043408 2-3 28 2044757 6-3 1 2045942 1-13 27 2303911 6-7 5
2043558 3-7 3 2044758 6-3 1 3-2 10 2304615 2-3 18
2043559 3-7 3 2044760 6-3 1 2045943 1-13 27 2305049 1-11 23
2043601 3-5 20 2044761 6-3 1 3-2 9 1-13 23
2043799 6-13 3 2044762 6-3 1 2045959 3-2 6 2305246 4-3 10
2043800 6-13 4 2044763 6-3 1 2045974 1-9 1 4-7 6
2043856 3-5 19 2044765 6-3 1 2045980 1-9 1 6-11 7
2044152 5-5 8 2044766 6-3 1 2045981 1-9 1 2305417 1-7 6
2044220 2-9 2044767 6-3 1 2046028 1-9 1 2305668 1-7 13
2044222 1-3 2 2044768 6-3 1 2046089 2-11 17 2305689 1-7 9

2306371 5-3 6 2307089 5-11 2 5-5 4 2-13 30

5-5 6 2307123 5-11 4 2309196 3-5 17 2310747 5-11 10
2306688 1-11 19 2307351 2-3 14 2309528 2-3 9 2311797 1-3 7
1-13 19 2307400 1-7 2 2310698 2-9 25 8509238 6-13 2
2306899 1-4 3 2309185 5-3 4 2-11 26


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PARTS

1479554 ©2002 Hyster Company

3 STEER HANDLE/BRAKE SYSTEM

4 LIFT LINKAGE AND FORKS

©2002 HYSTER COMPANY See Service Manual i

TABLE OF CONTENTS (Continued)

ii See Service Manual ©2002 HYSTER COMPANY

ABBREVIATIONS QUICK REFERENCE SHEET

TERM DEFINITION TERM DEFINITION

©2002 HYSTER COMPANY See Service Manual iii

HOW TO USE THE ILLUSTRATED PARTS MANUAL

iv See Service Manual ©2002 HYSTER COMPANY

HOW TO FIND THE DESIRED PART NUMBER

©2002 HYSTER COMPANY See Service Manual v

IDENTIFICATION OF TRUCK SERIAL NUMBERS

vi See Service Manual ©2002 HYSTER COMPANY

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1471935

Service Manual (Complete) .................................................................................................. 1480465

Parts Manual .......................................................................................................................... 1479554

©2002 HYSTER COMPANY See Service Manual vii

BATTERY DISCONNECT..................................................................................................................................... 1-8

©2002 HYSTER COMPANY See Service Manual 1-1

GENERAL TRUCK (Figure 1-1)

1-2 See Service Manual ©2002 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

1 2041761 Traction motor, amp150 (☞ Figure 2-2) ..................................................................... 1

©2002 HYSTER COMPANY See Service Manual 1-3

COVERS (Figure 1-2)

ITEM PART NO. DESCRIPTION QTY

1 335989 Base (Information Case).............................................................................................. 1

1-4 See Service Manual ©2002 HYSTER COMPANY

BATTERY RETENTION (Figure 1-3)

ITEM PART NO. DESCRIPTION QTY

1 2034556 Bracket Weldment........................................................................................................ 2

©2002 HYSTER COMPANY See Service Manual 1-5

DECAL AND PLATE LOCATION (Figure 1-4)

1-6 See Service Manual ©2002 HYSTER COMPANY

DECAL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

1 389688 Cover ........................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 1-7

BATTERY DISCONNECT (Figure 1-5)

1-8 See Service Manual ©2002 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

1 28835 Battery Connector (Red).............................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 1-9

DRIVE UNIT ARRANGEMENT (Figure 1-6)

1-10 See Service Manual ©2002 HYSTER COMPANY

DRIVE UNIT ARRANGEMENT

1 239503 Nut ............................................................................................................................... 8

©2002 HYSTER COMPANY See Service Manual 1-11

DRIVE UNIT ASSEMBLY (Figure 1-7)

1-12 See Service Manual ©2002 HYSTER COMPANY

DRIVE UNIT ASSEMBLY

1 239503 Nut ............................................................................................................................... 10

©2002 HYSTER COMPANY See Service Manual 1-13

CONTROL PANEL ASSEMBLY

©2002 HYSTER COMPANY See Service Manual 2-1

TRACTION MOTOR (Figure 2-1)

2-2 See Service Manual ©2002 HYSTER COMPANY

2037764 Traction Motor .............................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 2-3

TRACTION MOTOR (Figure 2-2)