1FS RM.

book 1 ページ ２０１３年９月２７日　金曜日　午後１２時４１分

10-1

APPENDIX

SERVICE STANDARDS ............................................. 10-2

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1FS RM.book 2 ページ ２０１３年９月２７日　金曜日　午後１２時４１分

10-2

SERVICE STANDARDS

ENGINE OVERHAUL
Manifold
Cylinder head mounting surface distortion IN 0.4 (0.016)
Limit
mm (in.) EX 0.6 (0.024)

Cylinder head
Bottom surface distortion
Limit 0.15 (0.0059)
mm (in.)
Intake manifold mounting surface distortion
Limit 0.15 (0.0059)
mm (in.)
Exhaust manifold mounting surface distortion
Limit 0.15 (0.0059)
mm (in.)
Contact IN 1.4 to 2.0 (0.0551 to 0.0787)
width
mm (in.) EX 1.4 to 2.0 (0.0551 to 0.0787)
Valve seat
correction IN 30°, 45°, 55°
angle EX 30°, 45°, 75°
Contact angle 45°

Valve guide bush

Inside diameter mm(in.) Standard 8.01 to 8.03 (0.3153 to 0.3161)
Protrusion from head top surface mm(in.) Standard 15.7 to 16.5 (0.618 to 0.650)

Valve spring
Standard 47.0 (1.850)
Free length mm(in.)
Limit 46.5 (1.831)
Squareness mm(in.) Limit 2.0 (0.079)

Valve
IN 110.4 to 111.0 (4.346 to 4.370)
Standard
EX 110.7 to 111.3 (4.358 to 4.382)
Overall length mm(in.)
IN 110.3 (4.343)
Limit
EX 110.6 (4.354)
IN 7.970 to 7.985 (0.3138 to 0.3144)
Stem outside diameter mm(in.) Standard
EX 7.965 to 7.980 (0.3136 to 0.3142)
IN 0.025 to 0.060 (0.0009 to 0.0024)
Standard
EX 0.030 to 0.065 (0.0012 to 0.0026)
Valve guide bushing oil clearance mm(in.)
IN 0.120 (0.0047)
Limit
EX 0.125 (0.0049)
Contact face angle 45°
valve stem cap width mm(in.) Standard 1.31 to 1.49 (0.052 to 0.060)

Valve rocker arm & rocker shaft

Standard 18.472 to 18.493 (0.727 to 0.728)
Rocker shaft outside diameter mm(in.)
Limit 18.44 (0.726)
Standard 18.500 to 18.521 (0.728 to 0.729)
Rocker arm inside diameter mm(in.)
Limit 18.60 (0.732)
Standard 0.007 to 0.049 (0.0003 to 0.0019)
Oil clearance between shaft and arm mm(in.)
Limit 0.16 (0.006)
1FS RM.book 3 ページ ２０１３年９月２７日　金曜日　午後１２時４１分

10-3

Valve lifter & push rod

Standard 22.170 to 22.190 (0.8728 to 0.8736)
Valve lifter outside diameter mm(in.)
O/S 0.05 22.220 to 22.235 (0.8748 to 0.87539)
Oil clearance between valve Standard 0.010 to 0.051 (0.0004 to 0.0020)
lifter and cylinder block mm(in.) Limit 0.1 (0.004)
Push rod bend limt mm(in.) Limit 0.03 (0.0012)

Timing gear & idle gear

Standard 0.05 (0.0020)
Idle gear No.1 × Oil pump gear
Limit 0.3 (0.012 )
Gear
Standard 0.05 (0.0020)
backlash Idle gear No.2 × Camshaft timing gear
Limit 0.3 (0.012 )
mm (in.)
Idle gear No.1,No.2 × Standard 0.05 (0.0020)
Crank shaft timing gear Limit 0.3 (0.012 )
No.1 0.03 to 0.11 (0.0012 to 0.0043)
Standard
No.2 0.03 to 0.09 (0.0012 to 0.0035)
Idle gear thrust clearance mm(in.)
No.1 0.3 (0.012)
Limt
No.2 0.5 (0.020)
No.1 50.000 to 50.025 (1.968 to 1.969)
Idle gear inside diameter mm(in.) Standard
No.2 51.000 to 51.030 (2.008 to 2.009)
No.1 49.950 to 49.975 (1.967 to 1.968)
Idle gear shaft outside diameter mm(in.) Standard
No.2 50.940 to 50.970 (2.006 to 2.007)
No.1 0.025 to 0.075 (0.0010 to 0.0030)
Oil clearance between idle gear shaft No.1, No.2 Standard
No.2 0.030 to 0.090 (0.012 to 0.035)
and idle gear No.1, No.2 mm(in.)
Limit 0.3 (0.012)

Camshaft & bearing

Bend limit mm(in.) Limt 0.03 (0.0012)
Standard 0.06 to 0.13 (0.0024 to 0.0051)
Thrust clearance mm(in.)
Limit 0.3 (0.012)
IN 42.169 to 42.269 (1.660 to 1.664)
Standard
EX 42.800 to 42.900 (1.685 to 1.689)
Cam height mm(in.)
IN 42.12 (1.658)
Limit
EX 42.75 (1.683)
No.1 51.151 to 51.170 (2.0138 to 2.0146)
Journal outside diameter mm(in.) Standard No.2 50.921 to 50.940 (2.0048 to 2.0055)
No.3 50.751 to 50.770 (1.9981 to 1.9988)
No.1 51.20 to 51.23 (2.0157 to 2.0169)
Camshaft bearing inside diameter mm(in.) Standard No.2 51.00 to 51.03 (2.0079 to 2.0090)
No.3 50.80 to 50.83 (2.0000 to 2.0012)
No.1 0.030 to 0.079 (0.0012 to 0.0031)
Standard No.2 0.060 to 0.109 (0.0024 to 0.0043)
Oil clearance mm(in.)
No.3 0.030 to 0.079 (0.0012 to 0.0031)
Limt 0.15 (0.006)

Cylinder block
Top surface distortion mm(in.) Limt 0.1 (0.004)
Cylinder bore mm(in.) Standard 101.0 to 101.3 (3.976 to 3.988)
Valve lifter hole inside diameter mm(in.) Standard 22.200 to 22.221 (0.8740 to 0.8748)
1FS RM.book 4 ページ ２０１３年９月２７日　金曜日　午後１２時４１分

10-4

Piston & piston ring

Piston outside diameter mm(in.) Standard 100.94 to 100.97 (3.9740 to 3.9751)
Pin outside diameter mm(in.) 32.000 to 32.012 (1.2598 to 1.2603)
Piston pin
Piston fitting temperature °C (°F) 60 (140)
No.1 0.25 to 0.35 (0.0098 to 0.0138)
Piston ring end gap compression ring
No.2 0.63 to0.78 (0.0248 to 0.0307)
mm(in.)
Oil ring 0.10 to 0.40 (0.0039 to 0.0157)
Piston ring
Ring to ring groove No.1 0.020 to 0.070 (0.0007 to 0.0028)
compression ring
clearance No.2 0.020 to 0.060 (0.0007 to 0.0024)
mm(in.) Oil ring 0.020 to 0.065 (0.0007 to 0.0026 in.)
Standard 0.05 to 0.07 (0.0020 to 0.0028)
Piston clearance mm(in.)
Limt 0.15 (0.006)

Connecting rod & bushing

Standard 0.20 to 0.34 (0.0079 to 0.0134)
Connecting rod thrust clearance mm(in.)
Limt 0.35 (0.0138)
Bushing inside diameter standard mm(in.) 32.008 to 32.020 (1.2602 to 1.2606)
Standard - 0.004 to 0.020 (- 0.0002 to 0.0007)
Bushing oil clearance mm(in.)
Limt 0.05 (0.0020)
Standard 0.03 to 0.07 (0.0012 to 0.0028)
Connecting rod bearing oil clearance mm(in.)
Limt 0.1 (0.004)

Crankshaft
Crankshaft bend mm(in.) Limit 0.03 (0.0012)
Standard 0.04 to 0.25 (0.0016 to 0.0098)
Thrust clearance mm(in.)
Limit 0.3 (0.012)
Standard 2.43 to 2.48 (0.0957 to 0.0976)
Thrust washer thickness mm(in.)
O/S value 0.125, 0.250 (0.0049, 0.0098)
Standard 73.98 to 74.00 (2.9126 to 2.9134)
U/S 0.25 73.74 to 73.75 (2.9031 to 2.9035)
Jounal outside diameter
U/S 0.50 73.49 to 73.50 (2.8933 to 2.8937)
(For finishing dimension for U/S) mm(in.)
U/S 0.75 73.24 to 73.25 (2.8835 to 2.8839)
U/S 1.00 72.99 to 73.00 (2.8736 to 2.8740)
Standard 0.030 to 0.050 (0.0012 to 0.0020)
Crank journal oil clearance mm(in.)
Limit 0.1 (0.004)
Standard 54.98 to 55.00 (2.1646 to 2.1654)
U/S 0.25 54.74 to 54.75 (2.1551 to 2.1555)
Crankpin outside diameter
U/S 0.50 54.49 to 54.50 (2.1453 to 2.1457)
(For finishing dimension for U/S) mm(in.)
U/S 0.75 54.24 to 54.25 (2.1354 to 2.1358)
U/S 1.00 53.99 to 54.00 (2.1256 to 2.1260)
Ellipticity limit 0.02 (0.008)
Crank journal and crankpin mm(in.)
Taper limit 0.02 (0.008)
1FS RM.book 1 ページ ２０１３年９月２７日　金曜日　午後１２時４１分

Published by

1st Printing: Oct. 2013

Pub. No. CE303

Printed in JAPAN

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1FS RM.book 2 ページ ２０１３年９月２７日　金曜日　午後１２時４１分