Parts Manual7BNCU15 25

PARTS CATALOG
FOR MODELS
7BNCU15/18/20/25
Serial Number 50,001 and Up
M/N 00715-00085-09 12/01/2009

© Copyright 2008 by Toyota Industrial Equipment
All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any
other means, including photocopying, electronic retrieval or transfer, or recording without the written
permission of the publisher.
Toyota Industrial Equipment believes the information in this manual is accurate and current as of the pub-
lication date; such information is subject to change without notice. Toyota Industrial Equipment is not
responsible for any errors that may appear in the manual.
1020753C
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Table of Contents
Table of Contents
SECTION 1 General Information

To Our Customer ................................................................................................................................ 1-2
How To Use Parts Catalog - If Part Number Not Known........................................................................... 1-3
How To Use Parts Catalog - If Part Number Is Known .............................................................................. 1-4
Major Sections ................................................................................................................................... 1-5
Recommended Spare Parts List ............................................................................................................. 1-7
Hardware Parts List ............................................................................................................................. 1-8
SECTION 2 Finish and Accessories

Major Assemblies ............................................................................................................................... 2-2
Power Section Mechanical Parts ........................................................................................................... 2-4
Finish Instructions ................................................................................................................................ 2-8
Handle Decals.................................................................................................................................. 2-20
Battery Gates and Rollers (Standard)................................................................................................... 2-22
Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.) .......................................................... 2-23
Weighted Battery Spacer and Roller Assembly ..................................................................................... 2-24
Roller Assembly ................................................................................................................................ 2-26
Battery Cover Assembly, EE ............................................................................................................... 2-28
Rear Door Assembly.......................................................................................................................... 2-30
Load Backrest Installation................................................................................................................... 2-31
Fire Extinguisher ............................................................................................................................... 2-32
SECTION 3 Steering and Controls

Steering and Controls.......................................................................................................................... 3-2
Steer Wheel Assembly ........................................................................................................................ 3-4
Wheel Hub Assembly.......................................................................................................................... 3-7
Steer Piping Installation ....................................................................................................................... 3-8
Steering Tiller Assembly..................................................................................................................... 3-10
SECTION 4 Drive and Brake

Drive and Brake Installation ................................................................................................................. 4-3
Gear Reducer..................................................................................................................................... 4-6
Wheel Hub Assembly (7 in. Wide) ....................................................................................................... 4-8
Wheel Hub Assembly (6 in. Wide) ..................................................................................................... 4-10
Brake, Electric .................................................................................................................................. 4-12
Deadman Brake Assembly ................................................................................................................. 4-14
SECTION 5 Electrical Systems and Components

Electrical System ................................................................................................................................. 5-3
Contactor Panel Assembly ................................................................................................................. 5-16
Contactor Assembly .......................................................................................................................... 5-20
Operator Display Assembly ............................................................................................................... 5-22
Handle Installation ............................................................................................................................ 5-24
Handle Assembly.............................................................................................................................. 5-26
Horn Installation ............................................................................................................................... 5-30
Battery Connector ............................................................................................................................. 5-32
Traction Motor, 4K, Standard............................................................................................................. 5-34
Traction Motor, 5K, Standard............................................................................................................. 5-36
i 1/08/2008
Traction Motor, 4K and 5K, EE .......................................................................................................... 5-38

Lift Motor, 4K, Standard .................................................................................................................... 5-40
Lift Motor, EE ................................................................................................................................... 5-42
Lift Motor, 5K, Standard .................................................................................................................... 5-44
Steer Motor ..................................................................................................................................... 5-46
Auxiliary Motor ................................................................................................................................ 5-48
Warning Light Installation .................................................................................................................. 5-50
Warning Light Assembly.................................................................................................................... 5-52
Working Light Installation .................................................................................................................. 5-55
Travel Alarm Installation .................................................................................................................... 5-62
Operator Cooling Fan Installation....................................................................................................... 5-63
Limit Switch Installation...................................................................................................................... 5-65
Lift Limit With Bypass Installation ........................................................................................................ 5-67
SECTION 6 Hydraulic Components

Hydraulic System................................................................................................................................ 6-3
Hose Installation ............................................................................................................................... 6-11
Manifold Assembly ........................................................................................................................... 6-20
Manifold Assembly ........................................................................................................................... 6-22
Manifold Assembly, Auxiliary ............................................................................................................ 6-24
Sideshift and Auxiliary Manifolds ....................................................................................................... 6-27
Manifold Assembly (High Speed Valve)............................................................................................... 6-28
Manifold Assembly (High Speed) ....................................................................................................... 6-30
Manifold (High Speed)...................................................................................................................... 6-32
Spool Assembly................................................................................................................................ 6-34
Spool Valve, Manual ........................................................................................................................ 6-35
Handle Assembly ............................................................................................................................. 6-37
Lift and Steer Pump Motor Installation.................................................................................................. 6-38
Lift Motor Assembly........................................................................................................................... 6-40
Auxiliary Pump and Motor Installation ................................................................................................. 6-41
Pump and Motor Assembly ................................................................................................................ 6-43
Steer Motor Assembly ....................................................................................................................... 6-44
Hydraulic Motor ............................................................................................................................... 6-47
Orbitrol Valve .................................................................................................................................. 6-48
Lift Pump.......................................................................................................................................... 6-50
Steer/Auxiliary Pump ........................................................................................................................ 6-51
Cylinder Assembly, Free Lift (Three Stage) ........................................................................................... 6-52
Cylinder Assembly, Main Lift (Three Stage) .......................................................................................... 6-54
Free Lift Cylinder (Two Stage, 3K and 3.5K) ........................................................................................ 6-56
Main Lift Cylinder (Two Stage, 3K and 3.5K) ....................................................................................... 6-58
Free Lift Cylinder (Two Stage, 4K Only)............................................................................................... 6-60
Main Lift Cylinder, Right-Hand (Two Stage, 4K Only) ............................................................................ 6-62
Main Lift Cylinder, Left-Hand (Two Stage, 4K Only) .............................................................................. 6-64
Free Lift Cylinder (Two Stage, 5K Only)............................................................................................... 6-66
Main Lift Cylinder, Right-Hand (Two Stage, 5K Only) ............................................................................ 6-68
Main Lift Cylinder, Left-Hand (Two Stage, 5K Only) .............................................................................. 6-70
Free Lift Cylinder (Three Stage)........................................................................................................... 6-72
Main Lift Cylinder, Right-Hand (Three Stage) ........................................................................................ 6-74
Main Lift Cylinder, Left-Hand (Three Stage) .......................................................................................... 6-76
Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) .............................................................. 6-78
Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)............................................ 6-80
Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*) .............................................. 6-82
1/08/2008 ii
Tilt Ram Assembly ............................................................................................................................. 6-85
SECTION 7 Mast
Elevating Section (Two Stage, 3K Only)................................................................................................. 7-3
Mast Finish Instructions ........................................................................................................................ 7-7
Elevating Section (Two Stage, 4K Only)............................................................................................... 7-10
Carriage (4 Roller), One Auxiliary Function Only ................................................................................. 7-14
Carriage (6 Rollers), Class II .............................................................................................................. 7-16
Lowering Control Valve (Two Stage, 4K Only)...................................................................................... 7-19
Internal Hose Reeving (Two Stage, 4K Only) ........................................................................................ 7-20
Mast Installation (Two Stage, 4K Only)................................................................................................ 7-22
Mast Finish Instructions (Two Stage, 5K Only) ...................................................................................... 7-25
Mast Assembly (Two Stage, 5K Only) ................................................................................................. 7-26
Lowering Control Valve (Two Stage, 5K Only)...................................................................................... 7-29
Carriage, Class II (6 Rollers, Two Stage, 5K Only)................................................................................ 7-30
Internal Hose Reeving (Two Stage, 5K Only) ........................................................................................ 7-32
Elevating Section (Three Stage)........................................................................................................... 7-35
Mast Finish Instructions (Quad Mast Only) ........................................................................................... 7-41
Hoist Chains and Free Lift Hoses (Quad Mast Only) .............................................................................. 7-42
Mast Assembly (Quad Mast Only) ...................................................................................................... 7-44
Control Valve, Lowering (Quad Mast Only) ......................................................................................... 7-47
Carriage, Class II (Quad Mast Only)................................................................................................... 7-48
Internal Hose Reeving Group (Single, Quad Mast Only) ........................................................................ 7-51
Internal Hose Reeving Group (Double, Quad Mast Only)....................................................................... 7-55
Mast Tilt Assembly ............................................................................................................................ 7-59
Sideshift Carriage Installation (Three Stage) ......................................................................................... 7-62
Sideshift Carriage Installation (Two Stage) ........................................................................................... 7-66
Sideshift Carriage Assembly (Cascade) ............................................................................................... 7-72
Sideshift Carriage Assembly (Bolzoni) ................................................................................................. 7-74
High Speed Auxiliary Installation ........................................................................................................ 7-76
Standoff Assembly ............................................................................................................................ 7-81
Fork Assembly .................................................................................................................................. 7-84
APPENDIX A Alphabetical Parts Index

APPENDIX B Numerical Parts Index
iii 1/08/2008
This Page Intentionally Blank
1/08/2008 iv
SECTION 1 General Information
To Our Customer ................................................................................................................................................. 1-2

How To Use Parts Catalog - If Part Number Not Known ............................................................................................ 1-3
How To Use Parts Catalog - If Part Number Is Known ............................................................................................... 1-4
Major Sections .................................................................................................................................................... 1-5
Recommended Spare Parts List............................................................................................................................... 1-6
Hardware Parts List .............................................................................................................................................. 1-7
1-1 1/08/2008
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - General Information
To Our Customer
To Our Customer 1
The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to
constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify
part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of
assemblies and components may not necessarily conform to the exact installation as they appear on your truck.
Tips for Ordering Parts

n addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Catalog

This Catalog contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator
views define the technical configuration of the Catalog and tie the figures in the Catalog
to the engineering database.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to
locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the Parts
List. The “Used On” code attaches a part number to a wide range of design variables
such as operating voltage, battery size, steering type, mast height and extension speed,
fork carriages, color and size of tires, guide wheel specs, etc.
1/08/2008 1-2
How To Use Parts Catalog - If Part Number Not Known
How To Use Parts Catalog - If Part Number Not Known 1
Major Assemblies
IF THE PART NUMBER
IS NOT KNOWN
SECTION 7
MAST
SECTION 6
HYDRAULIC
COMPONENTS
DO THIS
SECTION 3
STEERING AND
CONTROLS
1.
Determine in which Section the part
is located using the illustration.
SECTION
SECTION 5 4 Drive and Brake
ELECTRICAL
COMPONENTS AND
Drive Unit Assembly -SYSTEMS
271" and Above Elevated Height ..............................................................................4-2
Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4
Deadman Brake Assembly ........................................................................................................................4-6
SECTION(used
Brake Assembly/Installation 4 with motor 570-262/500 only) ...............................................................4-8
SECTION 2 DRIVE AND
2.
Drive Unit Brake Assembly ......................................................................................................................4-12
FINISH AND BRAKE .....................................................................................................................4-14
Brake Assembly Installation
ACCESSORIES
Inertial Dampener ..................................................................................................................................4-16
Figure 1-1: Major Assemblies Turn to the TABLE OF CONTENTS

in the applicable Section.
1-3
Frame Assembly - DS/DT
7
29 6 26
28 30
25
10
23 12 24
5 20
11
22
4 19
21 17
18 16
15
14 13
31
4-1
2
9
8
37 36 39
40
3. 38
3
Refer to the PAGE NUMBER

1
FIGURE 2-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 5 828-005-691/003 Roller Assembly A
selected from the TABLE OF CONTENTS. 5 828-005-691/001

(consists of items 36 through 40)
Roller Assembly
B
Locate the desired part

5 828-005-691/002 Roller Assembly C
2 REF Frame Weldment A, Q
3 1 828-006-283 Door Weldment S
and note the ITEM NO. Figure 2-2: Frame Assembly - DS/DT
4
5
6
1
1
2
714-206
828-004-421
861-026
Screw
Bracket, Latch
Pin, Clevis
7 2 462-032 Bearing R
8 1 710-264P Screw
9 1 750-433 Nut, Hex
2-1 10 1 828-004-622 ODI Assembly O
1 828-006-364 ODI Assembly T
11 2 750-006 Nut, Hex
12 2 771-049 Washer H, L, M, P
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22 1 5-015-003 Nut, Hex H, L, N, P
23 1 5-015-004 Nut, Hex H, L, N, P
24 1 828-004-672 Bracket Weldment
4.
25 2 828-004-671 Washer
26 2 710-069 Screw
27 1 411-938/001 Decal, Keyswitch (Not Shown) F, H
1 411-938/003 Decal, Keyswitch (Not Shown) G
Refer to the corresponding PART LIST. Use the FIGURE

1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
& ITEM NO. to find the Part Number, Description, etc.

29 1 828-004-683 Bracket, SMARTi H, L, N, P
30 1 828-004-682 Clamp, ODI F, G, K, M
31 1 154-009-117/001 Static Strap, Insulated
A= 14" Battery Compartment F= Standard M= Remote/Bypass S= DT 3567 and Up/DS
B= 16" Battery Compartment G= Remote N= Remote/SMARTi 3641 and Up
C= 21" Battery Compartment H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
D= Without Rear Posts K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare
List 2-2: Frame Assembly - DS/DT
2-7
1-3 1/08/2008
How To Use Parts Catalog - If Part Number Is Known
How To Use Parts Catalog - If Part Number Is Known 1
IF THE PART NUMBER IS KNOWN

APPENDIX B Numerical Parts List
DO THIS Part No. Description

024-296-290/260 ..... Cable Assembly ................................. 5-15
024-296-420/261 ..... Cable Assembly ................................. 5-15
Page Part No. Description
411-773 .................... Decal, No Riding, Bilingual ..................2-7
Page
411-789 .................... Decal, Warning....................................2-7

024-297-280/000 ..... Cable Assembly ................................. 5-15 411-790 .................... Decal, Warning, Bilingual ....................2-7
024-297-310/000 ..... Cable Assembly ................................. 5-15 411-848 .................... Decal, 24 Volt Cable System .............. 5-11
123-456-789.......................2-5
024-297-430/000 ..... Cable Assembly ................................. 5-15
029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3
411-849 .................... Decal, 24 Volt Cable System .............. 5-11
411-850 .................... Decal, Charging Warning .................. 5-11
029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 411-851 .................... Decal, Charging Warning .................. 5-11
030-504-008/003 ..... Hose Assembly .................................... 6-5 411-852 .................... Decal, Battery Swivel Warning ............ 5-11
1-000-013 ................ Battery, 6 Volt .................................... 5-15 411-853 .................... Decal, Battery Swivel Warning ............ 5-11
1.
1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 412-454 .................... Decal, ISO 9001..................................2-7
1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7
1-012-502/003 ......... Bushing, Reducer ................................. 5-6 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7
1-074-104/001 ......... Standoff .............................................. 5-3 441-013 .................... Bearing, Sealed....................................4-9
1-085-186 ................ Cover, Internal ..................................... 2-7 441-127 .................... Bearing, Shield ...................................7-5
Locate the Part Number in the NUMERICAL 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5
1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5
1-105-216/05 ........... Cover, Top ........................................... 5-5
447-098 .................... Bearing, Cone ....................................4-3
447-108 .................... Bearing, Cone ....................................4-3
447-562 .................... Bearing, Cup ......................................4-3
INDEX (APPENDIX B). Note the Section & page 1-105-216/07 ........... Spring, Return...................................... 5-5
1-105-216/09 ........... Coil Assembly ...................................... 5-5
1-105-225 ................ Contactor Assembly ............................. 5-5
447-579 .................... Bearing, Cup ......................................4-3
462-029 .................... Bushing, Flanged ................................4-5
464-034 .................... Bushing ..............................................2-3
number(s) where the part is decribed. 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3
1-110-920/092 ......... Heater................................................. 3-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5
464-035 .................... Bushing ..............................................2-3
464-035 .................... Bushing ..............................................7-3
464-036 .................... Bearing, Oilite Super ...........................7-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5 520-078/03 .............. Plug, Shipping .....................................6-9
1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 530-449 .................... O-Ring ...............................................4-5
1-150-368 ................ Switch, Key .......................................... 5-3 530-490/038 ............ O-Ring, Motor ....................................4-9
1-150-378 ................ Switch, Key .......................................... 5-3 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/01 .............. Rod, Piston .........................................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/02 .............. Barrel Assembly ..................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/03 .............. Seal Kit ...............................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9
1-150-418 ................ Switch, Function ................................... 3-5 540-062 .................... Cylinder, Hydraulic...............................6-5
1-150-418 ................ Switch, Function ................................... 3-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/132 ............ Adapter Block (With Check Valve) .........6-7
1-187-082 ................ Motor Controller .................................. 5-3 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7
FIGURE 2-2
QTY PART NUMBER DESCRIPTION 291-011.................... RingUSED ON
................................................... 4-3 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7
ITEM NO. 291-012.................... Ring ................................................... 4-3 560-209/06 .............. Valve, Adjustable Relief ........................6-7
1 5 828-005-691/003 Roller Assembly 360-049.................... Pad, BumperA ....................................... 3-3 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7
360-062/003
(consists of items 36 through 40) ............ Guard, Cable .................................... 5-11 560-209/08 .............. Elbow, 90 Degree ...............................6-7
360-065/001 ............ Cover, Front ........................................ 2-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7
5 828-005-691/001 Roller Assembly B
360-068.................... Cover, Gearbox Motor ......................... 4-9 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7
370-637/005 ............ Tape, Double Sided.............................. 3-6 560-213/01 .............. Pump Motor....................................... 5-23
5 828-005-691/002 Roller Assembly C
400-081/0 ................ Plate, Backing ................................... 4-15 560-213/02 .............. Brush Set ........................................... 5-23
400-081/02
(consists of items 36 through 40) .............. Cam ................................................ 4-15 560-213 .................... Pump and Motor Assembly ...................6-5
400-081/03 .............. Lever, Brake ...................................... 4-15 560-213 .................... Pump/Motor Assembly ........................6-7
2 REF Frame Weldment A, Q....................................... 4-15
400-081/04 .............. Ring, Safety 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23
3 1 828-006-283 Door Weldment 400-081/05 .............. Shoe AssemblyS .................................. 4-15 570-271/516 ............ Commutator End Bearing .................. 5-23
400-081/06 .............. Spring, Return.................................... 4-15 570-271/516 ............ Drive End Bearing ............................. 5-23
4 1 714-206 Screw
400-081.................... Brake Assembly ................................ 4-15 570-271/517 ............ Washer ............................................. 5-23
5 1 828-004-421 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 570-316/511 ............ Seal .................................................. 5-23
6 2 861-026 Pin, Clevis 400-160.................... Pinion, Drive ..................................... 4-11 570-316/513 ............ Retaining Ring ................................... 5-23
400-160.................... Pinion, Drive ........................................ 4-9 570-360/511 ............ Brush Set ........................................... 5-23
7 2 462-032 Bearing 411-511/015 ............ Decal, RaymondR .................................. 2-7 570-360/512 ............ Brush Spring Set.................................5-23
8 1 710-264P Screw 411-534.................... Decal, Emergency Disconnect ............... 2-7 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23
411-552.................... Decal, Warning.................................... 2-7 570-864 .................... Drive Motor, 24 Volt ...........................4-11
9 1 750-433 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 590-514 .................... Fuse, 15 Amp ......................................5-3
10 1 828-004-622 ODI Assembly 411-587/001 ............ Decal, No ORiding, Black 9" ................... 2-7 590-638/001 ............ Horn Assembly.....................................5-3
411-633.................... Decal, Caution, Bilingual ..................... 2-7 590-701 .................... Battery Connector ..............................5-15
1 828-006-364 ODI Assembly T
411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 590-701 .................... Battery Connector ..............................5-17
11 2 750-006 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 590-701 .................... Battery Connector ................................5-6
12 2 771-049 Washer 411-680.................... Decal,
H, Operating
L, M, P ................................. 2-7 600-213 .................... Grommet .......................................... 5-15
411-681.................... Decal, Replacement Instruction ............. 2-7 610-307 .................... Shaft, Flexible ......................................3-7
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw B-1
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
2.
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22
23
1
1
5-015-003
5-015-004
Nut, Hex
Nut, Hex
H, L, N, P
H, L, N, P Find the Section & page
Frame Assembly - DS/DT 24 1 828-004-672 Bracket Weldment
25
26
2
2
828-004-671
710-069
Washer
Screw
number in the PARTS LIST
27 1
1
411-938/001
411-938/003
Decal, Keyswitch (Not Shown)
Decal, Keyswitch (Not Shown)
F, H
G
referenced by the
Numerical Index. Locate
1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
7 28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
29
30
6 29
30
26 1
1
828-004-683
828-004-682
Bracket, SMARTi
Clamp, ODI
H, L, N, P
F, G, K, M
the Part Number. Note
28 25
5
23 12
11
10 31 1
24 Compartment
A= 14" Battery
20
B= 16" Battery Compartment
154-009-117/001
F= Standard
G= Remote
Static Strap, Insulated
M= Remote/Bypass
N= Remote/SMARTi
S= DT 3567 and Up/DS
3641 and Up
the part's FIGURE &
ITEM NO.
22
4 C= 21" Battery Compartment
19 H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
21 D= Without Rear Posts 17
K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts 18 L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare
16
List 2-2: Frame Assembly - DS/DT
15
14 13
2-7
31
2
123-456-789
9
8
37 36 39
40
3.
38
3 Find the FIGURE & ITEM NO.
1
on the associated illustration
for a pictorial view of the part.
Figure 2-2: Frame Assembly - DS/DT
2-1
1/08/2008 1-4
Major Sections
Major Sections 1
Section 3 Steering and Controls Section 2 Finish and Accessories
Section 7 Mast
Section 6 Hydraulic Components
Section 4 Drive and Brake Section 5 Electrical Systems and Components
6365-005X
Figure 1-1: Major Sections
1-5 1/08/2008
Recommended Spare Parts List
Recommended Spare Parts List 1
Description Part No. Qty. Page Description Part No. Qty. Page
Bar, Bus ......................................00590-45403-71 ...2 .....5-19 Seal ............................................ 00590-44948-71... 1 ..... 6-53
Bearing and Snap Ring Kit .............00590-44230-71 ...1 .....5-49 Seal ............................................ 00590-44966-71... 1 ..... 6-55
Bearing........................................00590-44580-71 ...2 .......4-7 Seal, Oil ...................................... 00590-44576-71... 1 ....... 4-7
Bearing, Cone ..............................00590-44313-71 ...1 .......3-5 Seal, Square ................................ 00590-44977-71... 1 ..... 6-53
Bearing, Cup ................................00590-44314-71 ...1 .......3-5 Seal, Square ................................ 00590-44979-71... 1 ..... 6-55
Bearing, Cup ................................00590-44420-71 ...2 .......3-7 Seal, Wiper ................................. 00590-44968-71... 1 ..... 6-55
Bearing, Mast Roller ......................00590-45241-71 .14 .....7-40 Seal, Wiper ................................. 00590-44969-71... 1 ..... 6-53
Bearing, Oilite ..............................00590-44559-71 ...2 .....4-15 Sensor, Temperature ...................... 00590-45373-71.. 1 ..... 5-35
Bearing, Open..............................00590-44311-71 ...1 .......3-5 Service Kit ................................... 00590-44065-71... 1 ..... 5-21
Bearing, Roller..............................00590-44312-71 ...2 .......3-5 Service Kit ................................... 00590-45005-71... 1 ..... 6-61
Brush Set (With BWI) .....................00590-44034-71 ...1 .....5-35 Service Kit ................................... 00590-45010-71... 1 ..... 6-63
Brush Set......................................00590-44190-71 ...1 .....5-43 Service Kit ................................... 00590-45010-71... 1 ..... 6-65
Brush Set......................................00590-44190-71 ...1 .....5-45 Service Kit ................................... 00590-44066-71... 1 ..... 5-21
Brush Set......................................00590-44197-71 ...1 .....5-41 Solenoid, 3-Way, 2 Position (SOL-9) 00590-45036-71... 1 ..... 6-33
Brush Set......................................00590-44212-71 ...1 .....5-37 Spring Set.................................... 00590-44035-71... 1 ..... 5-35
Bulb ............................................00590-05273-71 ...1 .....5-53 Spring Set.................................... 00590-44213-71... 1 ..... 5-45
Bushing, Oil Impreg ......................00590-44854-71 ...2 .....7-61 Spring Set.................................... 00590-44214-71... 1 ..... 5-41
Card Assembly, Fuse, Relay............00590-46360-71 ...1 .....5-19 Spring Set.................................... 00590-44226-71... 1 ..... 5-47
Card Assembly, SFC......................00590-44017-71 ...1 .....5-29 Spring, 4-Way.............................. 00590-44018-71... 1 ..... 5-29
Connector ....................................00590-44054-71 ...1 .....5-32 Spring, Compression..................... 00590-03567-71... 1 ....... 6-9
Contactor.....................................00590-44496-71 ...2 .....5-19 Spring, Compression..................... 00590-44561-71... 1 ..... 4-15
Contactor.....................................00590-45299-71 ...2 .....5-19 Spring, Horn, Reach ..................... 00590-03568-71... 2 ..... 5-29
Filter, Element ...............................00590-03061-71 ...1 .......6-9 Spring, Retract.............................. 00590-44003-71... 1 ..... 5-29
Fork Pin .......................................00590-45059-71 ...2 .....7-85 Spring, Travel ............................... 00590-43091-71... 1 ..... 5-29
Fuse (40 Amp) ..............................00590-44501-71 ...1 .....5-19 Switch Rotary, 2 pos ..................... 00590-44366-71... 1 ..... 5-14
Fuse (500 Amp) ............................00590-44473-71 ...1 .....5-19 Switch ......................................... 00590-44040-71... 3 ..... 5-29
Fuse (600 Amp) ............................00590-44500-71 ...1 .....5-19 Switch, Brake .............................. 00590-44502-71... 1 ..... 4-15
Hook, Lower.................................00590-44903-71 ...2 .....7-73 Switch, Brake ............................... 00590-44502-7..... 1 ..... 5-14
Key (Set of 2) ...............................00590-04577-71 ...1 .....5-14 Switch, Operator (EPO) ................. 00590-03248-71... 1 ..... 5-14
Link, Connecting ...........................00590-03464-71 ...8 .....7-40 Switch, Proximity .......................... 00590-44335-71...... ..... 5-14
Link, Connecting, Chain .................00590-44331-71 ...1 .......3-3 Tire (Poly, Black) 95 Durometer....... 00590-44564-71... 1 ....... 3-7
Module Assembly, Attachment ........00590-44471-71 ...1 .....5-14 Tire (Poly, Tan) 95 Durometer ......... 00590-44440-71... 1 ....... 3-7
O-Ring .........................................00590-03441-71 ...1 .......6-9 Tire ............................................. 00590-44583-71... 1 ..... 4-10
Ring, Back-Up ...............................00590-03060-71 ...1 .....6-55 Tire ............................................. 00590-45389-71... 1 ....... 4-9
Seal Kit ........................................00590-39529-71 ...1 .....7-75 Upper Bearing Composite.............. 00590-44896-71... 2 ..... 7-73
Seal Kit ........................................00590-44967-71 ...1 .....6-53 Valve, Flow Control (12.75 GPM)... 00590-47885-71... 1 ..... 6-21
Seal Kit ........................................00590-44972-71 ...1 .....6-55 Valve, Flow Control (9.0 GPM)....... 00590-03438-71... 1 ..... 6-21
Seal Kit ........................................00590-45039-71 ...1 .....6-33 Valve, Flow Control ....................... 00590-44753-71... 2 ..... 7-40
Seal ............................................00590-44315-71 ...2 .......3-5 Valve, Flow Control ....................... 00590-44754-71... 1 ..... 7-40
Valve, Relief .................................00590-45049-71 ...1 .....6-33
1/08/2008 1-6
Hardware Parts List
Hardware Parts List 1
Description Part No. Qty. Description Part No. Qty.

Bolt .................................................... 00590-44240-71 ........3 Screw .................................................00590-03466-71 ........ 6
Bolt, Shoulder...................................... 00590-43994-71 ........1 Screw .................................................00590-03628-71 ........ 6
Bolt, Shoulder...................................... 00590-44004-71 ........2 Screw .................................................00590-04605-71 ........ 4
Nut .................................................... 00590-00387-71 ........1 Screw .................................................00590-39658-71 ........ 5
Nut .................................................... 00590-02881-71 ........2 Screw .................................................00590-39687-71 ...... 14
Nut .................................................... 00590-02912-71 ........4 Screw .................................................00590-39688-71 ........ 2
Nut .................................................... 00590-02992-71 ......17 Screw .................................................00590-39782-71 ........ 2
Nut .................................................... 00590-03093-71 ......12 Screw .................................................00590-41863-71 ........ 6
Nut .................................................... 00590-03177-71 ........2 Screw .................................................00590-41968-71 ........ 5
Nut .................................................... 00590-03435-71 ......29 Screw .................................................00590-41971-71 ........ 1
Nut .................................................... 00590-03551-71 ........1 Screw .................................................00590-42003-71 ...... 10
Nut .................................................... 00590-03584-71 ........4 Screw .................................................00590-42244-71 ........ 4
Nut .................................................... 00590-03592-71 ........2 Screw .................................................00590-43234-71 ........ 4
Nut .................................................... 00590-44095-71 ........1 Screw .................................................00590-43989-71 ........ 4
Nut .................................................... 00590-44112-71 ........1 Screw .................................................00590-43999-71 ........ 1
Nut .................................................... 00590-44184-71 ........4 Screw .................................................00590-44019-71 ........ 2
Nut .................................................... 00590-44316-71 ........2 Screw .................................................00590-44088-71 ........ 4
Nut .................................................... 00590-44639-71 ........2 Screw .................................................00590-44173-71 ........ 4
Nut .................................................... 00590-44661-71 ........2 Screw .................................................00590-44205-71 ........ 3
Nut .................................................... 00590-44707-71 ........4 Screw .................................................00590-44238-71 ........ 1
Nut .................................................... 00590-44741-71 ........4 Screw .................................................00590-44288-71 ........ 2
Nut .................................................... 00590-44855-71 ........2 Screw .................................................00590-44304-71 ........ 2
Nut .................................................... 00590-44901-71 ........4 Screw .................................................00590-44336-71 ........ 3
Nut .................................................... 00590-44914-71 ........4 Screw .................................................00590-44365-71 ........ 2
Nut .................................................... 00590-45092-71 ........1 Screw .................................................00590-44375-71 ........ 2
Nut .................................................... 00590-45193-71 ........4 Screw .................................................00590-44376-71 ...... 14
Nut .................................................... 00590-45202-71 ........4 Screw .................................................00590-44377-71 ........ 4
Nut .................................................... 00590-45214-71 ........5 Screw .................................................00590-44437-71 ........ 4
Nut .................................................... 00590-45226-71 ........1 Screw .................................................00590-44467-71 ...... 10
Nut .................................................... 00590-45244-71 ........4 Screw .................................................00590-44469-71 ...... 12
Nut .................................................... 00590-45257-71 ......12 Screw .................................................00590-44475-71 ........ 8
Nut .................................................... 00590-45262-71 ......16 Screw .................................................00590-44479-71 ........ 2
Nut .................................................... 00590-45267-71 ........4 Screw .................................................00590-44485-71 ........ 2
Nut .................................................... 00590-45500-71 ........4 Screw .................................................00590-44486-71 ........ 2
Nut, Jam............................................. 00590-45257-71 ......14 Screw .................................................00590-44491-71 ........ 4
Nut, Jam............................................. 00590-45262-71 ........8 Screw .................................................00590-44507-71 ........ 8
Nut, Lock ............................................ 00590-44480-71 ........1 Screw .................................................00590-44540-71 ........ 6
Nut, Push ............................................ 00590-44563-71 ........1 Screw .................................................00590-44541-71 ...... 12
Nut, Retainer....................................... 00590-44350-71 ........7 Screw .................................................00590-44565-71 ........ 3
Ring, Retainer...................................... 00590-00065-71 ........2 Screw .................................................00590-44609-71 ........ 2
Screw................................................. 00590-00104-71 ........1 Screw .................................................00590-44617-71 ........ 2
Screw................................................. 00590-00211-71 ........2 Screw .................................................00590-44652-71 ........ 1
Screw................................................. 00590-00267-71 ........1 Screw .................................................00590-44653-71 ........ 1
Screw................................................. 00590-00395-71 ........4 Screw .................................................00590-44664-71 ........ 6
Screw................................................. 00590-00948-71 ........3 Screw .................................................00590-44665-71 ...... 20
Screw................................................. 00590-01444-71 ........1 Screw .................................................00590-44666-71 ........ 2
Screw................................................. 00590-02706-71 ........2 Screw .................................................00590-44691-71 ........ 4
Screw................................................. 00590-02770-71 ........9 Screw .................................................00590-44693-71 ........ 2
Screw................................................. 00590-03022-71 ........6 Screw .................................................00590-44694-71 ........ 4
Screw................................................. 00590-03029-71 ......21 Screw .................................................00590-44719-71 ........ 2
Screw................................................. 00590-03032-71 ........6 Screw .................................................00590-44737-71 ........ 1
Screw................................................. 00590-03071-71 ........2 Screw .................................................00590-44742-71 ........ 4
Screw................................................. 00590-03085-71 ........6 Screw .................................................00590-44743-71 ........ 2
Screw................................................. 00590-03126-71 ........1 Screw .................................................00590-44751-71 ........ 1
Screw................................................. 00590-03127-71 ......15 Screw .................................................00590-44765-71 ........ 2
Screw................................................. 00590-03167-71 ........4 Screw .................................................00590-44847-71 ........ 1
Screw................................................. 00590-03168-71 ........2 Screw .................................................00590-44874-71 ........ 1
Screw................................................. 00590-03207-71 ........2 Screw .................................................00590-44976-71 ........ 1
Screw................................................. 00590-03421-71 ........5 Screw .................................................00590-45032-71 ........ 2
Screw................................................. 00590-03422-71 ......31 Screw .................................................00590-45056-71 ........ 8
Screw................................................. 00590-03424-71 ........6 Screw .................................................00590-45111-71 ........ 1
Screw................................................. 00590-03426-71 ........5 Screw .................................................00590-45114-71 ........ 4
Screw................................................. 00590-03428-71 ........9 Screw .................................................00590-45215-71 ........ 1
Screw................................................. 00590-03431-71 ........1 Screw .................................................00590-45239-71 ........ 4
Screw................................................. 00590-03434-71 ......13 Screw .................................................00590-45240-71 ........ 2
1-7 1/08/2008
Hardware Parts List
Description Part No. Qty. Description Part No. Qty.

Screw ................................................. 00590-45253-71 ........ 8 Washer .............................................. 00590-44535-71 ........4
Screw ................................................. 00590-45255-71 ........ 4 Washer .............................................. 00590-44555-71 ........3
Screw ................................................. 00590-45261-71 ........ 4 Washer .............................................. 00590-44567-71 ........2
Screw ................................................. 00590-45284-71 ........ 4 Washer .............................................. 00590-44581-71 ........6
Screw ................................................. 00590-45285-71 ........ 6 Washer .............................................. 00590-44643-71 ........2
Screw ................................................. 00590-45286-71 ...... 16 Washer .............................................. 00590-44893-71 ........4
Screw ................................................. 00590-45526-71 ........ 4 Washer .............................................. 00590-45013-71 ........2
Screw ................................................. 00590-46092-71 ...... 10 Washer .............................................. 00590-45140-71 ........6
Screw ................................................. 00590-46317-71 ........ 3 Washer .............................................. 00590-45260-71 ........6
Screw ................................................. 00590-47904-71 ........ 2 Washer .............................................. 00590-45502-71 ........4
Screw ................................................. 00590-47915-71 ........ 6 Washer .............................................. 00590-47924-71 ........7
Screw ................................................. 00590-47931-71 ........ 7 Washer .............................................. 00590-47926-71 ........1
Screw, (16 MM Long) ........................... 00590-03424-71 ........ 2 Washer, Flat........................................ 00590-00111-71 ........1
Screw, (25 MM Long) ........................... 00590-03175-71 ........ 2 Washer, Flat........................................ 00590-00473-71 ........4
Screw, Cap ......................................... 00590-44615-71 ........ 1 Washer, Flat........................................ 00590-02813-71 ........2
Screw, Cap ......................................... 00590-44905-71 ........ 4 Washer, Flat........................................ 00590-02940-71 ......25
Screw, Cap ......................................... 00590-44926-71 ........ 2 Washer, Flat........................................ 00590-03092-71 ......30
Screw, Cap ......................................... 00590-45114-71 ...... 12 Washer, Flat........................................ 00590-44328-71 ........3
Screw, Cap ......................................... 00590-45184-71 ........ 2 Washer, Flat, Hard .............................. 00590-44535-71 ......12
Screw, Cap ......................................... 00590-45190-71 ........ 4 Washer, Flat, Nylon ............................. 00590-44047-71 ........1
Screw, Cap ......................................... 00590-45255-71 ........ 8 Washer, High Collar ............................ 00590-44117-71 ........2
Screw, Cap ......................................... 00590-45286-71 ...... 11 Washer, Lock ...................................... 00590-00313-71 ........4
Screw, Set ........................................... 00590-44675-71 ........ 2 Washer, Lock ...................................... 00590-02840-71 ......24
Screw ................................................. 00590-03421-71 ........ 7 Washer, Lock ...................................... 00590-44488-71 ........1
Screw ................................................. 00590-44274-71 ........ 3 Washer, Lock ...................................... 00590-44869-71 ........2
Screw ................................................. 00590-42003-71 ........ 2 Washer, Lock ...................................... 00590-45158-71 ......12
Washer............................................... 00590-00064-71 ........ 2 Washer, Lock ...................................... 00590-45161-71 ........4
Washer............................................... 00590-00568-71 ........ 1 Washer, Lock ...................................... 00590-45258-71 ......27
Washer............................................... 00590-02813-71 ........ 4 Washer, Lock ...................................... 00590-45259-71 ......16
Washer............................................... 00590-02940-71 ...... 24 Washer, Lock ...................................... 00590-45260-71 ........8
Washer............................................... 00590-44176-71 ........ 6 Washer, Thrust .................................... 00590-44543-71 ........1
1/08/2008 1-8
SECTION 2 Finish and Accessories
Major Assemblies ................................................................................................................................................ 2-2

Power Section Mechanical Parts ............................................................................................................................ 2-4
Finish Instructions ................................................................................................................................................. 2-8
Handle Decals ................................................................................................................................................... 2-20
Battery Gates and Rollers (Standard) .................................................................................................................... 2-22
Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)............................................................................ 2-23
Weighted Battery Spacer and Roller Assembly ...................................................................................................... 2-24
Roller Assembly ................................................................................................................................................. 2-26
Battery Cover Assembly, EE................................................................................................................................. 2-28
Rear Door Assembly ........................................................................................................................................... 2-30
Load Backrest Installation .................................................................................................................................... 2-31
Fire Extinguisher ................................................................................................................................................ 2-32
2-1 1/08/2008
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories
Major Assemblies
Major Assemblies 2
2
14
9 4
12
13
5 10 11
6365-005X
Figure 2-1: Major Assemblies
1/08/2008 2-2
Major Assemblies
FIGURE 2-1
ITEM NO.
1 Ref. Ref. Power Section Weldment (Contact Technical Support)
2 Ref. Ref. Overhead Guard (See Figure 2-2c.)
3 Ref. Ref. Battery Gates and Roller Assembly (See Figure 2-5.)
4 Ref. Ref. Steering and Controls (See Figure 3-1.)
5 Ref. Ref. Drive and Brake Assembly (See Figure 4-1a.)
6 Ref. Ref. Electrical Installation (See Figure 5-1a.)
7 Ref. Ref. Contactor Panel (See Figure 5-2b. and Figure 5-2c.)
8 Ref. Ref. Operator Display (See Figure 5-4.)
9 Ref. Ref. Control Handle (See Figure 5-5.)
10 Ref. Ref. Manifold Assembly (See Figure 6-3.)
11 Ref. Ref. Lift Motor Assembly (See Figure 6-14.)
12 Ref. Ref. Lift Cylinder Assemblies (See Figure 6-22. thru Figure 6-34.)
13 Ref. Ref. Carriage Assembly, Sideshift (See Figure 7-25.)
14 Ref. Ref. Elevating Section (See Figure 7-3.)
List 2-1: Major Assemblies
2-3 1/08/2008
Power Section Mechanical Parts
Power Section Mechanical Parts 2
10
11
5
12
1 4
P223-001-350-R1 SHT 1 OF 3
Figure 2-2a: Power Section Mechanical Parts
1/08/2008 2-4
18
21
17 24
19
20
P223-001-350-R3 SHT 2 OF 3
Figure 2-2b: Power Section Mechanical Parts
2-5 1/08/2008
14 13 15 16
22 23
23
P223-001-350-R4, R5 SHT 3 OF 3
Figure 2-2c: Power Section Mechanical Parts
1/08/2008 2-6
FIGURE 2-2
ITEM NO.
1 1 00590-45375-71 Cover, Bracket
2 2 00590-03421-71 Screw
3 1 00590-44363-71 Shield, Tire, Right-Hand A
4 1 00590-44364-71 Shield, Tire, Left-Hand A
5 7 00590-03127-71 Screw
6 4 00590-02940-71 Washer, Flat
7 1 00590-45376-71 Cover, Bracket
8 1 00590-45377-71 Cover, Bracket
10 4 00590-03092-71 Washer, Flat
11 4 00590-44507-71 Screw
12 2 00590-03584-71 Nut
13 2 00590-45378-71 Washer, Lock
14 2 00590-42003-71 Screw
15 2 00590-02973-71 Washer, Flat
16 2 00590-45379-71 Strap, Static
17 1 00590-44361-71 Bracket, Key Switch
18 2 00590-44365-71 Screw
19 4 00590-03422-71 Screw
20 2 00590-45046-71 Washer, Flat
21 1 00590-44362-71 Plate, Clamp
22 1 00590-45380-71 Guard Weldment, Overhead B
1 00590-45381-71 Guard Weldment, Overhead C
23 6 00590-03466-71 Screw
24 1 00590-45382-71 Bracket, Mounting
A= Standard Mast Only (Non-Quad Mast)
B= 83 in. OACH
C= 88 in. OACH
List 2-2: Power Section Mechanical Parts
2-7 1/08/2008
Finish Instructions
Finish Instructions 2
30
DETAIL S
SEE DETAIL S
SEE DETAIL G
PV
0.125
NV
1.000
P223_001_390_R_1, STEERING TILLER ASSEMBLY SHT 1 OF 9
Figure 2-3a: Finish Instructions
1/08/2008 2-8
Finish Instructions
7 41 39 42
DETAIL G DETAIL G
WITHOUT HSA (SHOWN WITHOUT COVER) WITH HSA (SHOWN WITHOUT COVER)
SEE DETAIL R SEE DETAIL A SEE DETAIL B SEE DETAIL C
40 44 15 17 16
SEE DETAIL D
H
18
22
25
D D
21 SEE DETAIL N 49 23 SEE DETAIL P
25 50 24
51 30
VIEW A-A
P223_001_371_N2B, P223_001_371_N2C, P1019022_A2 SHT 2 OF 9
Figure 2-3b: Finish Instructions
2-9 1/08/2008
Finish Instructions
15
J J
62 29
DETAIL A
17
28 54
VIEW D-D
53 52 SECTION H-H
DETAIL B
H
F
H
VIEW J-J 53
16
DETAIL C
E 58
18
48
SEE DETAIL Q
35 T
O
EL
F
O
YO
EC
R
T
TR
KL
A
C
I
IFTTRUCK
45
22 12
E
DETAIL D
F
P223-001-401, P223_001_897_C, P223_000_827_B, P223_001-333_D, P1019022_A4, A3, A6, A5 SHT 3 OF 9
Figure 2-3c: Finish Instructions
1/08/2008 2-10
Finish Instructions
29 59
25
62 22
55
36 DETAIL E
28
34
22
VIEW F - F
22 20
37 19 22 SEE DETAIL M
DETAIL F
SEE DETAIL E
DETAIL N 25 56
DETAIL L 31
SEE DETAIL F
32
33 56
57
SEE DETAIL L
21
25 57 22
DETAIL M ELEVATING SECTION REMOVED
P1019022_AB, P223_001_336, P223_001_335_003, P223_001_337_003, P223_001_740_001, P1019022_A9, P223_001_396_002 SHT 4 OF 9
Figure 2-3d: Finish Instructions
2-11 1/08/2008
Finish Instructions
62 53 62
LEFT SIDE VIEW

RIGHT SIDE VIEW
QUAD MAST ONLY
QUAD MAST ONLY
VIEW OF MAST FROM

OPERATORS COMPARTMENT
QUAD MAST ONLY
47
46
14 17 23 30 35 44
24
VIEW E-E DETAIL P DETAIL Q DETAIL R
P1019022_A10, A11, A12, P1015924-A9, P223_001_399, P223_001_368_003, P223_001_608 SHT 5 OF 9
Figure 2-3e: Finish Instructions
1/08/2008 2-12
Finish Instructions
ITEM 29 - P/N 00590-44369-71
ITEM 28 - P/N 00590-44371-71
ITEM 40 - P/N 00590-44349-71
ITEM 45 - P/N 00590-44354-71
! WARNING
Never load truck beyond its capacity

Loading beyond capacity can cause drive axle(s) to break,
truck to tip over, load to fall, serious injury and or death.
See name plate for capacity.
ITEM 48 - P/N 00590-44352-71
P412_574, 1019287, R10243477, P412_326, R1024348 SHT 6 OF 9
Figure 2-3f: Finish Instructions
2-13 1/08/2008
Finish Instructions
ITEM 49 - P/N 00590-44356-71
ITEM 48 - P/N 00590-44355-71
ITEM 50 - P/N 00590-44357-71 ITEM 51 - P/N 00590-44389-71
ITEM 53 - P/N 00590-44379-71

1019284-30SEP03BW,P412-704-A,P223_001_629_B, P223_001_663_C,1019292 30SEP03BW SHT 7 OF 9
Figure 2-3g: Finish Instructions
1/08/2008 2-14
Finish Instructions
ITEM 54 - P/N 00590-44402-71 ITEM 55 - P/N 00590-44403-71
ITEM 56 - P/N 00590-44404-71 ITEM 57 - P/N 00590-44405-71
1019290 30SEP03 BW,1019288 30SEP03 BW, 1019285 29SEP03 BW, 1019289 30SEP03 BW SHT 8 OF 9
Figure 2-3h: Finish Instructions
2-15 1/08/2008
Finish Instructions
ITEM 58 - P/N 00590-44406-71
ITEM 59 - P/N 00590-41810-71
ITEM 63 - P/N 00590-47871-71
1019295 30SEP03 BW, 1019523_001 30SEP03 BW, 1019523_002 30SEP03 BW, 1019523_003 30SEP03 BW SHT 9 OF 9
Figure 2-3i: Finish Instructions
1/08/2008 2-16
Finish Instructions
FIGURE 2-3
ITEM NO.
6 1 00590-44367-71 Guard, Cable
7 1 00590-39658-71 Screw
12 1 Ref. Plate, Type EE (Consult Technical Support) E
14 1 00590-01265-71 Rivet, Tag
15 1 00590-44380-71 Pad, Elbow
16 1 00590-44370-71 Pad, Deadman Pedal
17 1 00590-44360-71 Pad, Backseat
18 1 00590-44372-71 Pad, Floor
19 1 00590-44373-71 Cover Assembly, Console (Without High Speed Auxiliary)
(includes:)
1 00590-39627-71 Clip
20 1 00590-44374-71 Cover Assembly, Console (With High Speed Auxiliary) D
(includes:)
1 00590-39627-71 Clip
21 2 00590-44375-71 Screw
22 14 00590-44376-71 Screw
23 4 00590-44377-71 Screw
24 2 00590-44378-71 Washer, Flat
25 7 00590-44350-71 Nut, Retainer
28 2 00590-44371-71 Decal, EE E
29 2 00590-44369-71 Decal, Toyota
30 1 00590-44341-71 Cover, Steer
31 1 00590-44342-71 Cover, Eyebrow A
32 1 00590-44343-71 Cover, Eyebrow B
33 1 00590-44344-71 Cover, Eyebrow C
34 1 00590-44345-71 Cover, Front, Left-Hand
35 1 00590-44346-71 Cover, Knee
36 1 00590-44347-71 Cover, Front, Center
37 1 00590-44359-71 Cover, Front, Right-Hand
39 1 00590-02770-71 Screw D
40 1 00590-44349-71 Decal, Warning
41 1 00590-44340-71 Brace, Cover (Without HAS)
42 1 00590-44351-71 Brace, Cover (With HAS) D
48 1 00590-44352-71 Decal, Warning
44 1 00590-44353-71 Cover, HSA Handle D
45 2 00590-44354-71 Decal, Warning
46 1 00590-03578-71 Bag, Case
47 1 00590-01255-71 Pocket
48 1 00590-44355-71 Plate, Specification
49 1 00590-44356-71 Decal, Control Handle (Standard)
50 1 00590-44357-71 Decal, Control Handle (LSA)
A= 18.5 in. Battery
B= 21.25 in. Battery
C= 23.75 in. Battery
D= High Speed Auxiliary (HSA)
E= Electrically Enclosed (EE)
List 2-3: Finish Instructions (Sheet 1 of 2)
2-17 1/08/2008
Finish Instructions
FIGURE 2-3
ITEM NO.
51 1 00590-44389-71 Decal, Control Handle (HSA)
52 1 00590-44348-71 Decal, Toyota
53 2 00590-44379-71 Decal, Warning
54 1 00590-44402-71 Decal, Warning
55 1 00590-44403-71 Decal, Warning
56 2 00590-44404-71 Decal, Warning
57 2 00590-44405-71 Decal, Warning
58 1 00590-44406-71 Decal
59 1 00590-41810-71 Decal, Warning
60 1 Ref. Plate, Specification (Not Shown)
62 1 00590-44421-71 Decal, Toyota
63 1 00590-47871-71 Decal, Cold Storage
A= 18.5 in. Battery
B= 21.25 in. Battery
C= 23.75 in. Battery
D= High Speed Auxiliary (HSA)
List 2-3: Finish Instructions (Sheet 2 of 2)
1/08/2008 2-18
Finish Instructions
2-19 1/08/2008
Handle Decals
Handle Decals 2
4 5
1
2 3
2 3
EXAMPLE
DECAL/CAP ORIENTATION
FORK LOAD CLAMP ROTATE SIDE SHIFT

POSITIONER STABILIZER
CAP INSERTS
6
P_223_001__663_C, P412_704-A, P412_703_A, P411_971-A
Figure 2-4: Handle Decals
1/08/2008 2-20
Handle Decals
FIGURE 2-4
ITEM NO.
1 1 00590-47902-71 Decal, Control Handle
1 00590-44411-71 Decal, High Speed Auxiliary, Handle
2 1 00590-44401-71 Decal, Control A
1 00590-44413-71 Decal, Control B
1 00590-44414-71 Decal, Control C
1 00590-44415-71 Decal, Control D
3 1 00590-44416-71 Decal, Control E
1 00590-44417-71 Decal, Control B
1 00590-44418-71 Decal, Control C
4 1 00590-44419-71 Decal, Control D
5 1 00590-44391-71 Decal, Control A
1 00590-44412-71 Decal, Control E
6 1 00590-44410-71 Cap, Knob Insert A
1 00590-44382-71 Cap, Knob Insert B
1 00590-44383-71 Cap, Knob Insert D
7 1 00590-44356-71 Decal, Control Handle
A= Fork Positioned
B= Push-Pull
C= Clamp
D= Rotate
E= Sideshift
List 2-4: Handle Decals
2-21 1/08/2008
Battery Gates and Rollers (Standard)
Battery Gates and Rollers (Standard) 2
4 1
2
3
P223_001_545
Figure 2-5: Battery Gates and Rollers (Standard)
FIGURE 2-5
ITEM NO.
1 2 00590-44384-71 Gate, Battery (With Spacer) A
2 00590-44385-71 Gate, Battery (With Spacer) B
2 00590-44386-71 Gate, Battery (With Spacer) C
2 1 00590-44390-71 Spacer Assembly, Battery Gate
3 2 00590-44381-71 Spacer Assembly, Battery Gate
4 2 00590-03424-71 Screw, (16 MM Long)
2 00590-03175-71 Screw, (25 MM Long)
5 5 00590-44393-71 Roller Assembly (See Figure 2-8.) A
5 00590-44394-71 Roller Assembly (See Figure 2-8.) B
5 00590-44395-71 Roller Assembly (See Figure 2-8.) C
A= 18.5 in. Battery Compartment
B= 21.25 in. Battery Compartment
C= 23.75 in. Battery Compartment
List 2-5: Battery Gates and Rollers (Standard)
1/08/2008 2-22
Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)
Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.) 2
P1001328-A
Figure 2-6: Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)
FIGURE 2-6
ITEM NO.
1 AR 00590-44396-71 Spacer Assembly, 0.312 in.
AR 00590-44397-71 Spacer Assembly, 0.624 in.
List 2-6: Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)
2-23 1/08/2008
Weighted Battery Spacer and Roller Assembly
Weighted Battery Spacer and Roller Assembly 2
10
6
5
1
P223_001_801_B
Figure 2-7: Weighted Battery Spacer and Roller Assembly
1/08/2008 2-24
Weighted Battery Spacer and Roller Assembly
FIGURE 2-7
ITEM NO.
1 5 00590-46934-71 Roller Assembly (See Figure 2-8.) A
5 00590-46935-71 Roller Assembly (See Figure 2-8.) B
5 00590-46936-71 Roller Assembly (See Figure 2-8.) C
5 00590-46937-71 Roller Assembly (See Figure 2-8.) A
5 00590-46938-71 Roller Assembly (See Figure 2-8.) D
3 1 00590-44285-71 Spacer, Battery, 1.50 in. D
1 00590-44286-71 Spacer, Battery, 1.75 in. C
1 00590-47897-71 Spacer, Battery, 2.12 in. B
1 00590-47898-71 Spacer, Battery, 2.25 in. D
4 5 00590-44298-71 Support, Battery Roller
5 2 00590-03168-71 Screw
6 2 00590-02813-71 Washer, Flat
7 2 00590-39688-71 Screw A, C, E
2 00590-44288-71 Screw D, E
9 1 00590-44278-71 Spacer, Battery (Non-Weighted) 2.25 in. (Not Shown)
1 00590-44290-71 Spacer, Battery (Non-Weighted) 2.50 in. (Not Shown)
10 1 00590-47867-71 Plate, Spacer Weldment, 340#
1 00590-47866-71 Plate, Spacer Weldment, 700#
A= 18.5 in. Battery Compartment, Adjusted to 16.25 in.
B= 18.5 in. Battery Compartment, Adjusted to 13.62 in.
C= 21.5 in. Battery Compartment, Adjusted to 18.5 in.
D= 23.75 in. Battery Compartment, Adjusted to 21.25 in.
List 2-7: Weighted Battery Spacer and Roller Assembly
2-25 1/08/2008
Roller Assembly
Roller Assembly 2
1
4
2
5
VIEW A - STANDARD ASSEMBLY
1
2
VIEW B - WEIGHTED ASSEMBLY
P828_001_430_G, P223_001_784
Figure 2-8: Roller Assembly
1/08/2008 2-26
Roller Assembly
FIGURE 2-8
ITEM NO.
1 2 00590-00064-71 Washer
2 2 00590-00065-71 Ring, Retainer
3 2 00590-00063-71 Roller, Battery
4 1 00590-44294-71 Shaft, Roller (18.31 in.)
1 00590-44295-71 Shaft, Roller (21.06 in.)
1 00590-44296-71 Shaft, Roller (23.56 in.)
5 1 00590-44268-71 Spacer, Pipe (12.50 in.)
1 00590-44289-71 Spacer, Pipe (15.25 in.)
1 00590-44287-71 Spacer, Pipe (17.75 in.)
1 00590-44259-71 Spacer, Pipe (15.00 in.)
1 00590-44260-71 Spacer, Pipe (7.62 in.)
1 00590-44261-71 Spacer, Pipe (10.25 in.)
1 00590-44262-71 Spacer, Pipe (9.50 in.)
6 1 00590-05313-71 Spacer, Pipe (0.50 in.)
1 00590-44263-71 Spacer, Pipe (2.88 in.)
List 2-8: Roller Assembly
2-27 1/08/2008
Battery Cover Assembly, EE
Battery Cover Assembly, EE 2
P223-001-879-D
Figure 2-9: Battery Cover Assembly, EE
1/08/2008 2-28
Battery Cover Assembly, EE
FIGURE 2-9
ITEM NO.
1 1 00590-44264-71 Door, Battery, Left-Hand A
1 00590-44265-71 Door, Battery, Left-Hand B
1 00590-44277-71 Door, Battery, Left-Hand C
2 1 00590-44267-71 Door, Battery, Right-Hand A
1 00590-44258-71 Door, Battery, Right-Hand B
1 00590-44269-71 Door, Battery, Right-Hand C
3 1 00590-44270-71 Guard, Battery A
1 00590-44271-71 Guard, Battery B
1 00590-44272-71 Guard, Battery C
4 2 00590-44273-71 Pin, Lock
5 7 00590-03421-71 Screw
6 7 00590-03092-71 Washer, Flat
7 3 00590-44274-71 Screw
List 2-9: Battery Cover Assembly, EE
2-29 1/08/2008
Rear Door Assembly
Rear Door Assembly 2
P223-003-132
Figure 2-10: Rear Door Assembly
FIGURE 2-10
ITEM NO.
1 1 00590-44275-71 Door Weldment (includes:)
3 00590-46704-71 Hinge
2 1 00590-44307-71 Pad, Door
3 1 00590-44266-71 Decal, Warning
4 1 00590-44297-71 Guard, Cable
List 2-10: Rear Door Assembly
1/08/2008 2-30
Load Backrest Installation
Load Backrest Installation 2
P223-001-670
Figure 2-11: Load Backrest Installation
FIGURE 2-11
ITEM NO.
1 1 00590-44320-71 Backrest Guard (Width 32 in., Height 48 in.)
1 00590-44321-71 Backrest Guard (Width 32 in., Height 36 in.)
2 4 00590-00395-71 Screw
3 4 00590-02813-71 Washer
List 2-11: Load Backrest Installation
2-31 1/08/2008
Fire Extinguisher
Fire Extinguisher 2
2 1
P223-001-753-A2
Figure 2-12: Fire Extinguisher
FIGURE 2-12
ITEM NO.
1 1 00590-47886-71 Fire Extinguisher
2 2 00590-02706-71 Screw
List 2-12: Fire Extinguisher
1/08/2008 2-32
SECTION 3 Steering and Controls
Steering and Controls ........................................................................................................................................... 3-2

Steer Wheel Assembly.......................................................................................................................................... 3-5
Wheel Hub Assembly ........................................................................................................................................... 3-7
Steer Piping Installation......................................................................................................................................... 3-8
Steering Tiller Assembly ...................................................................................................................................... 3-10
3-1 1/08/2008
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Steering and Controls
Steering and Controls
Steering and Controls 3
18
16
20
11 4
3 24
13
19
22
12 27
23
28
6
29 30
5
8
14
2 7
26 21
9
1
15
10
17
25
OVERALL VIEW
P223-001-350_M3N
Figure 3-1: Steering and Controls
1/08/2008 3-2
FIGURE 3-1
ITEM NO.
1 1 00590-44319-71 Anchor, Chain
2 2 00590-03592-71 Nut
3 1 00590-44331-71 Link, Connecting, Chain R
4 3.4 ft. 00590-44332-71 Chain
5 1 00590-44333-71 Plate, Steering
6 4 00590-39687-71 Screw
8 2 00590-03422-71 Screw
9 1 00590-44335-71 Switch, Proximity, Multihead
10 4 00590-03628-71 Screw
11 3 00590-44336-71 Screw
12 3 00590-44337-71 Spacer
13 1 00590-44309-71 Plate, Sensor
14 1 00590-44330-71 Sprocket
15 1 00590-44328-71 Washer, Flat
16 1 00590-47914-71 Key (Not Shown)
17 1 00590-41863-71 Screw
18 1 00590-46976-71 Motor, Hydraulic (includes: item 16) (See Figure 6-18.)
19 4 00590-42003-71 Screw
20 2 00590-44301-71 Elbow, 90 Degree
21 1 00590-46411-71 Valve, Orbitrol (See Figure 6-19.)
22 1 00590-46996-71 Shaft, Steer
23 4 00590-44303-71 Adaptor, Hydraulic
24 2 00590-44304-71 Screw
25 1 Ref. Wheel, Steer Assembly
26 AR 00590-00359-71 Shim, Spacer
27 1 00590-46712-71 Shim, Spacer
28 3 00590-46713-71 Shim, Spacer
29 AR 00590-47889-71 Shim, Spacer
30 2 00590-00628-71 Screw, Set
R= Recommended Spare
List 3-1: Steering and Controls
3-3 1/08/2008
1/08/2008 3-4
Steer Wheel Assembly
Steer Wheel Assembly 3
14
16
10
6
11
8
15
4
16 12
P123_003_235_D
Figure 3-2: Steer Wheel Assembly
3-5 1/08/2008
Steer Wheel Assembly
FIGURE 3-2
ITEM NO.
00590-47879-71 Wheel, Steer Assembly (Tan)
00590-47880-71 Wheel, Steer Assembly (Red With Groove)
00590-47881-71 Wheel, Steer Assembly (Black)
1 1 00590-47882-71 Pivot, Steer
2 1 00590-46631-71 Hub
3 1 00590-47878-71 Hub, Steer
4 2 Ref. Hub, Wheel Assembly (See Figure 3-3.) B
5 1 00590-44299-71 Axle
6 1 00590-47908-71 Key, Woodruff
7 1 00590-44311-71 Bearing, Open R
8 2 00590-44312-71 Bearing, Roller R
9 1 00590-44313-71 Bearing, Cone R
10 1 00590-44314-71 Bearing, Cup R
11 2 00590-44315-71 Seal R
12 2 00590-44316-71 Nut
14 1 00590-42081-71 Washer, Flat
15 1 00590-00043-71 Pin, Spring
16 2 00590-00423-71 Fitting, Grease
List 3-2: Steer Wheel Assembly
1/08/2008 3-6
Wheel Hub Assembly
Wheel Hub Assembly 3
P123_000_849
Figure 3-3: Wheel Hub Assembly
FIGURE 3-3
ITEM NO.
00590-46966-71 Wheel, Hub and Tire Assembly (Tan)
00590-47877-71 Wheel, Hub and Tire Assembly (Red With Groove)
00590-47876-71 Wheel, Hub and Tire Assembly (Black)
1 1 00590-44317-71 Hub, Machine
2 1 00590-44440-71 Tire (Poly, Tan) 95 Durometer R
1 00590-44564-71 Tire (Poly, Black) 95 Durometer R
1 00590-46336-71 Tire (Poly, Red With Groove) 83 Durometer
3 2 00590-44420-71 Bearing, Cup R
List 3-3: Wheel Hub Assembly
3-7 1/08/2008
Steer Piping Installation
Steer Piping Installation 3
4
1
P223_001_64X_M2A
Figure 3-4: Steer Piping Installation
1/08/2008 3-8
Steer Piping Installation
FIGURE 3-4
ITEM NO.
1 1 00590-44526-71 Hose Assembly A
1 00590-44527-71 Hose Assembly B
1 00590-44528-71 Hose Assembly C
2 1 00590-46408-71 Line Assembly
3 1 00590-46409-71 Line Assembly
4 2 00590-47865-71 Hose Assembly A
List 3-4: Steer Piping Installation
3-9 1/08/2008
Steering Tiller Assembly
Steering Tiller Assembly 3
6 2
STEERING TILLER ASSEMBLY
Figure 3-5: Steering Tiller Assembly
FIGURE 3-5
ITEM NO.
1 1 00590-44532-71 Tiller Steer, Machine
2 1 00590-44544-71 Knob, Steer
3 1 00590-00170-71 Plug, Dome
4 1 00590-00211-71 Screw
5 1 00590-00387-71 Nut
6 1 00590-44534-71 Cap, Steer Handle
7 1 00590-44524-71 Washer, Flat
List 3-5: Steering Tiller Assembly
1/08/2008 3-10
SECTION 4 Drive and Brake
Drive and Brake Installation................................................................................................................................... 4-3

Gear Reducer ...................................................................................................................................................... 4-6
Wheel Hub Assembly (7 in. Wide)......................................................................................................................... 4-8
Wheel Hub Assembly (6 in. Wide)....................................................................................................................... 4-10
Brake, Electric.................................................................................................................................................... 4-12
Deadman Brake Assembly .................................................................................................................................. 4-14
4-1 1/08/2008
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake
1/08/2008 4-2
Drive and Brake Installation
Drive and Brake Installation 4
13 21 18 31
11 14 9 26
35 5 34
15
25
ASSEMBLED VIEW 20
23
24
12
32
17
4 8
P223-001-576-H2 SHT 1 OF 2
Figure 4-1a: Drive and Brake Installation
4-3 1/08/2008
Drive and Brake Installation 4
33
6 3 22 16
P223-001-576-H1 SHT 2 OF 2
Figure 4-1b: Drive and Brake Installation
1/08/2008 4-4
FIGURE 4-1
ITEM NO.
3 1 00590-43600-71 Gear Reducer, Drive Unit, Right-Hand (See Figure 4-2.)
4 1 00590-43601-71 Gear Reducer, Drive Unit, Left-Hand (See Figure 4-2.)
5 6 00590-44536-71 Spacer, Brake Mount
6 2 Ref. Wheel, Hub Assembly (See Figure 4-3.)
7 2 00590-44537-71 Spacer, Brake Rotor
8 16 00590-44538-71 Bolt, Drive Tire
9 2 00590-44539-71 Switch, Proximity
11 2 00590-03422-71 Screw
12 6 00590-02770-71 Screw
13 6 00590-44540-71 Screw
14 4 00590-03092-71 Washer, Flat
15 4 00590-03088-71 Key, Woodruff
16 12 00590-44541-71 Screw
17 2 00590-03177-71 Nut
18 2 00590-02881-71 Nut
20 2 00590-45290-71 Motor, Traction (See Figure 5-9.) A, B, C
2 00590-45291-71 Motor, Traction (See Figure 5-10.) D
2 00590-44542-71 Motor, Traction (See Figure 5-11.) E
21 2 00590-44514-71 Washer, Flat
22 12 00590-44535-71 Washer, Flat, Hard
23 2 00590-44533-71 Fitting, Reducer
24 2 00590-02918-71 Plug, Mechanical
25 2 00590-44505-71 Fitting, Air Vent
26 2 00590-44506-71 Brake, Electric, 36 Volt (See Figure 4-5.)
31 4 00590-44507-71 Screw
32 8 00590-02940-71 Washer, Flat
33 Ref. 00590-44515-71 Wrench, Spanner
34 2 00590-44516-71 Shroud, Fan
35 2 00590-44517-71 Spacer, Brake Mount
A= 7BNCU15
B= 7BNCU18
C= 7BNCU20
D= 7BNCU25
List 4-1: Drive and Brake Installation
4-5 1/08/2008
Gear Reducer
Gear Reducer 4
13 20
14 21
16 12
24
2
15 17
18
23
22
11
5
4
9
10
6
19
P223_001_151_L
Figure 4-2: Gear Reducer
1/08/2008 4-6
Gear Reducer
FIGURE 4-2
ITEM NO.
00590-43600-71 Gear Reducer A
00590-43601-71 Gear Reducer B
1 1 00590-44518-71 Plug, Magnetic
2 1 00590-44519-71 Housing, Machined Gear, Right-Hand A
1 00590-44520-71 Housing, Machined Gear, Left-Hand B
3 1 00590-44521-71 Axle, Shaft
4 1 00590-46989-71 Plate, Drive Unit, Right-Hand A
1 00590-46988-71 Plate, Drive Unit, Left-Hand B
5 1 00590-44546-71 Spacer, Drive Unit
6 1 00590-44577-71 Washer, Thrust
7 1 00590-44543-71 Washer, Thrust
8 1 00590-44568-71 Cap, Bearing Machine
9 1 00590-47892-71 Shim, Drive Unit
10 10 00590-03422-71 Screw
11 2 00590-47904-71 Screw
12 1 00590-44570-71 Gear, Set, Spiral Bevel
13 1 00590-44571-71 Gear, Helical
14 2 00590-44572-71 Bearing, Cone
15 2 00590-44573-71 Bearing, Cone
16 2 00590-44574-71 Bearing, Cup
17 2 00590-44586-71 Bearing, Cup
18 1 00590-44576-71 Seal, Oil R
19 1 00590-46928-71 Nut, Clamp
20 1 00590-47847-71 Nut, Clamp
21 1 00590-44579-71 Gear, Helical Pinion
22 2 00590-44580-71 Bearing R
23 2 00590-44581-71 Washer, Thrust R
24 2 00590-47888-71 Pin, Dowel
A= Right-Hand Side
B= Left-Hand Side
Note:
List 4-2: Gear Reducer
4-7 1/08/2008
Wheel Hub Assembly (7 in. Wide)
Wheel Hub Assembly (7 in. Wide) 4
P223_001_222_G
Figure 4-3: Wheel Hub Assembly (7 in. Wide)
1/08/2008 4-8
FIGURE 4-3
ITEM NO.
00590-45383-71 Wheel Assembly A
00590-45384-71 Wheel Assembly B
00590-45385-71 Wheel Assembly C
00590-45386-71 Wheel Assembly D
00590-45387-71 Wheel Assembly E
1 1 00590-45388-71 Wheel Hub, Machined
2 1 00590-45389-71 Tire A, R
1 00590-45390-71 Tire B
1 00590-45391-71 Tire C
1 00590-47903-71 Tire
1 00590-45392-71 Tire, 95 Durometer D
1 00590-45393-71 Tire E
A= Smooth Rubber
B= Non Marking Rubber
C= Traction Rubber
D= Poly, Black
E= Poly, Gray
List 4-3: Wheel Hub Assembly (7 in. Wide)
4-9 1/08/2008
Wheel Hub Assembly (6 in. Wide) 4
R223_001_223_B
Figure 4-4: Wheel Hub Assembly (6 in. Wide)
FIGURE 4-4
ITEM NO.
00590-45292-71 Wheel Assembly A
00590-45293-71 Wheel Assembly B
00590-45294-71 Wheel Assembly C
00590-45295-71 Wheel Assembly E
00590-45296-71 Wheel Assembly D
1 1 00590-44582-71 Wheel Hub, Machined
2 1 00590-44583-71 Tire A, R
1 00590-44584-71 Tire B
1 00590-44585-71 Tire C
1 00590-44556-71 Tire D
1 00590-44554-71 Tire E
A= Smooth Rubber
B= Non Marking Rubber
C= Traction Rubber
D= Poly, Black
E= Poly, Gray
List 4-4: Wheel Hub Assembly (6 in. Wide)
1/08/2008 4-10
4-11 1/08/2008
Brake, Electric
Brake, Electric 4
10
13
12
11
P870-894-100
Figure 4-5: Brake, Electric
1/08/2008 4-12
Brake, Electric
FIGURE 4-5
ITEM NO.
1 00590-44506-71 Brake, Electric
1 1 00590-44575-71 Body Subassembly, Magnet
2 1 00590-44547-71 Spring, Compression
3 1 00590-44548-71 Armature
4 1 00590-44549-71 Armature, Friction Surface
5 1 00590-44550-71 Hub
6 1 00590-44551-71 Disc, Friction
7 1 00590-44552-71 Adaptor
8 3 00590-44553-71 Spacer
9 3 00590-44565-71 Screw
10 3 00590-44555-71 Washer
11 AR 00590-44511-71 Shim
12 AR 00590-44523-71 Shim
13 AR 00590-44513-71 Shim
14 AR 00590-44504-71 Shim (Not Shown)
15 AR 00590-44508-71 Shim (Not Shown)
16 AR 00590-44509-71 Shim (Not Shown)
17 AR 00590-44510-71 Shim (Not Shown)
List 4-5: Brake, Electric
4-13 1/08/2008
Deadman Brake Assembly
Deadman Brake Assembly 4
2 1
3 7
5 4 8 9 11 10
R223_000_837_C
Figure 4-6: Deadman Brake Assembly
1/08/2008 4-14
FIGURE 4-6
ITEM NO.
1 1 00590-44545-71 Arm, Spring
2 2 00590-44557-71 Rivet
3 1 00590-44558-71 Bar, Pivot
4 2 00590-44559-71 Bearing, Oilite R
6 1 00590-44561-71 Spring, Compression R
7 1 00590-44562-71 Pedal Weldment
8 1 00590-44563-71 Nut, Push
9 1 00590-44502-71 Switch, Brake R
10 2 00590-03628-71 Screw
11 2 00590-44567-71 Washer
List 4-6: Deadman Brake Assembly
4-15 1/08/2008
1/08/2008 4-16
SECTION 5 Electrical Systems and Components
Electrical System .................................................................................................................................................. 5-3

Contactor Panel Assembly ................................................................................................................................... 5-16
Contactor Assembly ........................................................................................................................................... 5-20
Operator Display Assembly................................................................................................................................. 5-22
Handle Installation ............................................................................................................................................. 5-24
Handle Assembly ............................................................................................................................................... 5-26
Horn Installation................................................................................................................................................. 5-30
Battery Connector .............................................................................................................................................. 5-32
Traction Motor, 4K, Standard .............................................................................................................................. 5-34
Traction Motor, 5K, Standard .............................................................................................................................. 5-36
Traction Motor, 4K and 5K, EE ............................................................................................................................ 5-38
Lift Motor, 4K, Standard ..................................................................................................................................... 5-40
Lift Motor, EE ..................................................................................................................................................... 5-42
Lift Motor, 5K, Standard ..................................................................................................................................... 5-44
Steer Motor ....................................................................................................................................................... 5-46
Auxiliary Motor ................................................................................................................................................. 5-48
Warning Light Installation ................................................................................................................................... 5-50
Warning Light Assembly ..................................................................................................................................... 5-52
Working Light Installation.................................................................................................................................... 5-55
Travel Alarm Installation...................................................................................................................................... 5-63
Operator Cooling Fan Installation ........................................................................................................................ 5-64
Limit Switch Installation ....................................................................................................................................... 5-66
Lift Limit With Bypass Installation .......................................................................................................................... 5-68
5-1 1/08/2008
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components
1/08/2008 5-2
Electrical System
Electrical System 5
E
B
B
7
E
6
SEE DETAIL H
C
84
SEE DETAIL D
A A
P223-001-574-AB-1 SHT 1 OF 10
Figure 5-1a: Electrical System
5-3 1/08/2008
Electrical System
Electrical System 5
14
JPS4
JPB2
TO RA-A1 31
SEE DETAIL J
JPS3
JPB1
40 30
TO LA-A2
41
29
A2 A1 A2 A1 TO LA-A1
67 E2 E1 E2 E1
M1 M2
35
TO LA-F1
TO RA-A2 32
TO RA-F1 36
TO RA-F2 37
38
TO LA-F2
SECTION A - A
JPS12 JPS11 TO JC10
17 TO JC10 14 16 14 TO JC10 17 TO JC10 14 16 14
JPS12 JPS12
DETAIL J M1 M2 DETAIL J M1 M2
TH TH BW BW
BWI BWI MT
MT
(VIEW OF 3, 3.5 & 4K MOTORS FROM BEHIND) VIEW OF 5K MOTORS FROM BEHIND
P223-001-574-AB-2A, A-2-J1, A-2-J2 SHT 2 OF 10
Figure 5-1b: Electrical System
1/08/2008 5-4
Electrical System
Electrical System 5
TO JC10 14 SEE DETAIL L
JPS8
MS (+) TO STR-1 22
35
MS (-) TO TP4 23
73
76 75 73 36 75
76
RA LA
42 41 40 24
SECTION A - A TO M1-E1
TO M2-A1
TRACTION MOTORS REMOVED 35
31
TO CLEARLY SHOW POWER AMPS
TO M2-E1
TO M1-A1
37
29
21 TO TP4
TO M2-E2
76
36
38
F1
F2
A1
A2
F1
F2
A1
A2
32 18 20 TO LPC-1
TO M1-E2
TO M2-A2 RA LA
DETAIL L
24 30
B (+)
JTR1
TO M1-A2
B (-)
B (+)
JTL-1
B (-)
27
TO TPC-1 24
6 25
TO JX1 TO TP4 26 7 28
TO TPC-1 TO JX2 TO TP4
P223-001-574-AB-2B SHT 3 OF 10
Figure 5-1c: Electrical System
5-5 1/08/2008
Electrical System
Electrical System 5
11 TO JC7
TO JS2 68
69 TO S2
66 TO JA2
SECTION B-B
40 65 TO JA2
SEE DETAIL K
19 B+ 22 TO MS (+) TO JF2 &
12
CONTACTOR PANEL
41 15 TO TP4 4 8 TO JF3
5 TO JF5-1
TP1
34 TO MXA
TPC LPC STR AUX

12 TO JC8 7 HORN
1 2 1 2 1 2 2 1
TO KEY-1 & 2 &
8
EPO-1 & 2
5 TO JC4, JX3,
S13 & S14
26 TO LA-B (+) 20 TO MP-D
65 TO JA2
27 TO RA-B (+) SECTION C-C 66 TO JA2
223-001-574-AB-3A/AB-3B SHT 4 OF 10
Figure 5-1d: Electrical System
1/08/2008 5-6
Electrical System
Electrical System 5
TO TP1 & B+ 19 83 34 FROM MXA TO AUX-1
33 FROM MXS TO TP4
54
19
TO JF1 & TP-1

15
TO LA-B (-)
28
TO MXS
33 25 TO RA-B (-)
41 44
21 TO MP-A
40
23 TO MS (-)
39 43
TP4 (B-)
DETAIL D
R223_001_574_AK02, P223-001-574-DETAIL SHT 5 OF 10
Figure 5-1e: Electrical System
5-7 1/08/2008
Electrical System
Electrical System 5
40 45 13 JC9 9 JC5
82
41 46 5 JC4 JC6 10 13 TO SOL1, SOL4-9,

& JPH3
47
SEE DETAIL G
TO JD1
11 9
JC7, OJC7
& OPC7
5
73
TO S13, S14
& JF5-1
12
TO H2-1 & 2
HRN-1 & 2
TO JH1 10 82
12 1 11 14 2 5 14 TO JB1, JB2, JS3, JS4

JSB, JS11, JS12
JC8 TO JS1 & S1 JC10 JX3
SECTION E-E
12
14 TO JX1 SOL2 OR SOL10
12 TO JX2
7 TO JC8
55
6 TO JC10
6 TO JTR1
51 TO JPH3 7 TO JTL1
65 TO JA2 14
SECTION F-F TO JB1, JB2, JS3, JS4,

JSB, JS11, JS12
P223-001-574-AB-4A, AB-4B SHT 6 OF 10
Figure 5-1f: Electrical System
1/08/2008 5-8
Electrical System
Electrical System 5
JC1 PC2 PC3 PC4 PC5 JP6
PC7 PC8 PC9 PC10 PC11 PC12
DETAIL G
SOL2 OR SOL10
12 TO JC8
TO JX1 6
55 HRN
TO JX2 7
TO JC8 12
TO JC10 14
80 TO JPH3 6 TO JTR1
65 TO JA2 7 TO JTL1
14 TO JB1, JB2,
JS3, JS4, JS8,
SECTION F-F JS11 & JS12
P223-001-574-AB-4C, R223_001_574_AK03 SHT 7 OF 10
Figure 5-1g: Electrical System
5-9 1/08/2008
Electrical System
Electrical System 5
JC8 TO JF2
12 66 TO JF4
& CONTACTOR
8 TO JF3 65 TO JF4 50 TO OJC7 & OPC7
72
5 JC4 TO JF5-1 78 82 57 77
49 53 10 TO JC6 56 71 8 TO JF3 9 TO JC5
TO JC4 13 TO JC9
5
S13
SOL1
TO SOL9,
JPH2, JPH3 S14
SOL4
66
65 SOL6
TO SOL9,
SOL10 SOL8
SOL7
52
TO S16 & S17

13
TO SOL5,
SOL9 & JPH3
70 JPH3
3 ODI 51 TO SOL2
81
52 TO JA3 9 S16 52 66 66 TO JPH2
S17 (HSA HANDLE) TO JD1 (ODI) SOL5 TO JA3 TO JPH3 65 TO SOL10

83
SOL9
DETAIL H
R223-001-574-AK05 SHT 8 OF 10
Figure 5-1h: Electrical System
1/08/2008 5-10
Electrical System
Electrical System 5
X
Y X Y
Y X Y X
TOP VIEW 79
STANDARD CONTACTOR PANEL
FU8 FU6 FU10 FU7 FU5 FU9

K1
5A 15A 15A 15A 15A 5A
K2
TP1
FU2 FU3 FU1 FU4
800 A 500 A 40 A 100 A
JPF3
JPF4
JPF1 JPF5 JPF2

600A 500A 40A 100A
TPC LPC STR AUX
DETAIL K
P223-001-574-AB-7 SHT 9 OF 10
Figure 5-1i: Electrical System
5-11 1/08/2008
Electrical System
Electrical System 5
18 20
DETAIL L (5K MOTOR ONLY)
AUX-Y
AUX-X
TPC-Y
TS2-3
TS2-2
TS2-1
TS1-3
TS1-2
TS1-1
TPC-X
LPC-Y
LPC-X
STR-Y
STR-X
T-1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
TOP VIEW
EE CONTACTOR PANEL
TP1 TP1
STR-1 LPC-1
AUX-1 TPC-1
DETAIL K
P223-001-574-AB-8 SHT 10 OF 10
Figure 5-1j: Electrical System
1/08/2008 5-12
Electrical System
FIGURE 5-1
ITEM NO.
1 1 00590-44512-71 Bracket Assembly, Vehicle Manager
2 1 00590-44443-71 Card Assembly, Translator
3 1 Ref. Display, Operator Assembly (See Figure 5-4.)
4 1 Ref. Panel, Contactor Assembly ((See Figure 5-3.)
5 1 00590-44444-71 Harness Assembly (JC4 TO JX4, S13, S14, LPC-1, JF5)
6 1 00590-44445-71 Harness Assembly (JX1 to JTR1)
7 1 00590-44446-71 Harness Assembly (JX2 to JLT1)
8 1 00590-44447-71 Harness Assembly (JF3 to Key Switch, EPO)
9 1 00590-44448-71 Harness Assembly (JC5 to JD1)
10 1 00590-44449-71 Harness Assembly (JC6 to JH1) (Control Handle)
11 1 00590-44450-71 Harness Assembly (JC7 to S2 and JS2)
12 1 00590-44462-71 Harness Assembly (JC8 to JF2 and Contactor Panel)
13 1 00590-44452-71 Harness Assembly (JC9, SOL-1, SOL-4 thru 9 and JPH3)
14 1 00590-44442-71 Harness Assembly (JC10 to B1, S3, S4, S11 and S12)
15 1 00590-44454-71 Harness Assembly (JF1, to TP1 and TP4)
16 1 00590-44455-71 Harness Assembly (PS12 to BW and MT)
19 1 00590-45298-71 Connector Battery (See 508)
20 1 00590-44458-71 Cable Assembly (LPC-1 to MP-D)
21 1 00590-44459-71 Cable Assembly (MP-A- to TP4)
22 1 00590-44460-71 Cable Assembly (STR-1 to MS+)
23 1 00590-44432-71 Cable Assembly (MS- to TP4)
24 2 00590-44453-71 Power Amplifier, Traction
25 1 00590-44451-71 Cable Assembly (RA-B- to TP4)
26 1 00590-44423-71 Cable Assembly (TPC-1 to LA-B+)
27 1 00590-44424-71 Cable Assembly (TPC-1 to RA-B+)
28 1 00590-44425-71 Cable Assembly (LA-B- to TP4)
29 1 00590-44426-71 Cable Assembly (LA-A1 to M1-A1)
30 1 00590-44427-71 Cable Assembly (M1-A2 to LA-A2)
31 1 00590-44428-71 Cable Assembly (RA-A1 to M2-A1)
32 1 00590-44429-71 Cable Assembly (RA-A2 to M2-A2)
33 1 00590-44441-71 Cable Assembly (MXS- to TP4)
34 1 00590-44431-71 Cable Assembly (Auxiliary-1 to MXA)
35 1 00590-44422-71 Cable Assembly (LA-F1 to M1- E1)
36 1 00590-44433-71 Cable Assembly (RA-F1 to M2-E2)
37 1 00590-44434-71 Cable Assembly (RA-F2 to M2-E1)
38 1 00590-44435-71 Cable Assembly (LA-F2 to M1-E2)
39 1 00590-44436-71 Bar, Bus
40 12 00590-03422-71 Screw
41 14 00590-03092-71 Washer, Flat
42 4 00590-44437-71 Screw
A= With Side Shift
B= With Single HSA
C= With Multi HSA
List 5-1: Electrical System (Sheet 1 of 2)
5-13 1/08/2008
Electrical System
FIGURE 5-1
ITEM NO.
43 2 00590-44438-71 Insulator, Standoff
44 2 00590-03584-71 Nut
45 3 00590-03435-71 Nut
46 3 00590-02940-71 Washer, Flat
47 1 00590-48942-71 Manager, Vehicle
48 00590-47893-71 Shield, Vehicle Manager (Not Shown)
49 1 00590-44471-71 Module Assembly, Attachment B, C, R
50 1 00590-44430-71 Cable Assembly (JA1 to OJC7, OPC7) B, C
51 1 00590-44461-71 Cable Assembly (JPH3 to SOL-2) A, B
52 1 00590-44484-71 Cable Assembly (JA3 to S16 and S17) B, C
53 2 00590-44485-71 Screw B, C
54 2 00590-44486-71 Screw
55 1 Ref. Horn Assembly (See Figure 5-7.)
56 1 00590-03577-71 Jack, Banana
57 1 00590-44488-71 Washer, Lock
61 AR 00590-00556-71 Strap
62 AR 00590-00811-71 Strap
63 AR 00590-42978-71 Strap
65 1 00590-44489-71 Cable Assembly (JA2 to JF4, SOL-9 and SOL-10) B
66 1 00590-44490-71 Cable Assembly (JA2 to JF4, SOL-9, JPH2 and JPH3) C
67 Ref. 00590-44539-71 Switch Assembly, Speed Sensor
68 Ref. 00590-44335-71 Switch, Proximity (See Figure 3-1.) R
69 Ref. 00590-44502-71 Switch, Brake (See Figure 4-6.) R
70 Ref. Ref. Handle Installation (See Figure 5-5.)
71 1 00590-44366-71 Switch Rotary, 2 pos (includes:) R
1 00590-04577-71 Key (Set of 2) R
72 1 00590-03248-71 Switch, Operator (EPO) R
1 00590-03249-71 Base, Contact Switch
73 4 00590-44491-71 Screw
74 4 00590-03093-71 Nut
75 4 00590-44503-71 Washer
76 4 00590-03029-71 Screw
77 1 00590-02338-71 Switch, Keyless
79 1 Ref. Contactor Panel Assembly (See Figure 5-2b.)
80 1 00590-45402-71 Harness Assembly (Sol-2 and 10 to JH2)
81 2 00590-44328-71 Washer, Flat
82 1 00590-45394-71 Cable (JH3 to JC6)
83 2 00590-44483-71 Clamp
84 1 00590-47075-71 Guard
A= With Side Shift
B= With Single HSA
C= With Multi HSA
List 5-1: Electrical System (Sheet 2 of 2)
1/08/2008 5-14
Electrical System
5-15 1/08/2008
Contactor Panel Assembly
Contactor Panel Assembly 5
FU2 FU3 TP1

600A 500A
18 17 16 4 11 5 36 37 38 6
2
3
9
7
28
12
FU1 FU4
40A 60A
8 14 13 1
STANDARD PANEL
P223_001_103 SHT 1 OF 3
Figure 5-2a: Contactor Panel Assembly
1/08/2008 5-16
6b 11 22 16 17 18
FU2 FU3 TP1

600A 500A 12
34
3
9
23
FU1 FU4
40A 100A
13 8 14 20 2 1
CONTACTOR PANEL EE
P223_002_005_B_PG1 SHT 2 OF 3
Figure 5-2b: Contactor Panel Assembly
5-17 1/08/2008
25 33
32
28 30
29
31
38
19
35
CONTACTOR PANEL EE
26 15
P223_002_005_B_PG2/PG3TEST SHT 3 OF 3
Figure 5-2c: Contactor Panel Assembly
1/08/2008 5-18
FIGURE 5-2
ITEM NO.
1 2 00590-45299-71 Contactor (See Figure 5-3.) R
2 2 00590-44496-71 Contactor (See Figure 5-3.) R
3 8 00590-03093-71 Nut
4 6 00590-03032-71 Screw
5 1 00590-46360-71 Card Assembly, Fuse, Relay (includes: items 36 thru 38) R
6 1 00590-44498-71 Plate, Contactor
1 00590-44499-71 Enclosure Weldment A
7 1 00590-44500-71 Fuse (600 Amp) R
8 1 00590-44501-71 Fuse (40 Amp) R
9 1 00590-44473-71 Fuse (500 Amp) R
11 2 00590-44494-71 Insulator, Standoff
6 00590-44492-71 Insulator, Standoff A
12 1 00590-44464-71 Bar, Bus
1 00590-44465-71 Bar, Bus A
13 8 00590-03434-71 Screw A
9 00590-03029-71 Screw
14 1 00590-44466-71 Fuse (100 Amp)
15 10 00590-44467-71 Screw A
16 24 00590-02940-71 Washer
17 24 00590-02840-71 Washer, Lock
18 16 00590-03435-71 Nut
19 1 00590-44468-71 Cover
20 2 00590-45403-71 Bar, Bus R
22 12 00590-44469-71 Screw
23 2 00590-44470-71 Bar, Bus
24 1 00590-47872-71 Bar, Bus
25 1 00590-44472-71 Harness Assembly
28 8 00590-44475-71 Screw
29 1 00590-44476-71 Terminal Strip
30 1 00590-44477-71 Insulator
31 1 00590-44478-71 Decal
32 2 00590-44479-71 Screw
33 1 00590-01410-71 Terminal
34 5 00590-03434-71 Screw
35 2 00590-05283-71 Label
36 2 00590-00552-71 Fuse (15 Amp) (FU5, FU6, FU7 and FU10)
37 2 00590-03446-71 Fuse (5 Amp) (FU8 and FU9)
38 3 00590-47884-71 Relay (K1, K2 and K3)
A= EE
List 5-2: Contactor Panel Assembly
5-19 1/08/2008
Contactor Assembly
Contactor Assembly 5
1 4
2 5
3
7
8
6
9 11
10
12
13
14
15
16
17
18
P15223N
Figure 5-3: Contactor Assembly
1/08/2008 5-20
Contactor Assembly
FIGURE 5-3
ITEM NO.
00590-45299-71 Contactor Assembly A
00590-44496-71 Contactor Assembly B
1 1 00590-44480-71 Nut, Lock
2 1 00590-00111-71 Washer, Flat
3 1 00590-47887-71 Spring A
1 00590-44525-71 Spring B
4 1 00590-44235-71 Locator, Spring
5 1 00590-44074-71 Locator, Spring
6 1 00590-44077-71 Tip, Contact, Movable A
1 00590-44078-71 Tip, Contact, Movable B
7 4 00590-44088-71 Screw
8 4 00590-00313-71 Washer, Lock
9 1 00590-44072-71 Bushing
10 1 00590-44082-71 Bushing
11 2 00590-44083-71 Guide
12 2 00590-44084-71 Tip, Contact, Stationary A
2 00590-44085-71 Tip, Contact, Stationary B
13 1 00590-44086-71 Body, Guide
14 1 00590-44064-71 Rod and Core Assembly
15 1 00590-44079-71 Spring, Main
16 1 00590-44058-71 Housing, Coil A
1 00590-44059-71 Housing, Coil B
17 1 00590-44061-71 Coil A
1 00590-44071-71 Coil B
18 1 00590-44063-71 Base A
1 00590-44056-71 Base B
19 1 00590-44065-71 Service Kit (includes: items 6 and 12) (Not Shown) R, A
1 00590-44066-71 Service Kit (includes: items 6 and 12) (Not Shown) R, B
20 1 00590-44067-71 Spring and Bushing Kit (includes: items 3, 4, 5, 9 and 10)
(Not Shown)
A= Auxiliary and Steer Contactor
B= Traction and Lift Contactor
List 5-3: Contactor Assembly
5-21 1/08/2008
Operator Display Assembly
Operator Display Assembly 5
DETAIL A
SEE DETAIL A 3 2
P223-001-612-C-BT, 6959-002
Figure 5-4: Operator Display Assembly
1/08/2008 5-22
Operator Display Assembly
FIGURE 5-4
ITEM NO.
1 2 00590-44068-71 Card Assembly, Display
2 1 00590-44069-71 Display, Operator
3 1 00590-44070-71 Bracket Assembly
4 6 00590-03022-71 Screw
List 5-4: Operator Display Assembly
5-23 1/08/2008
Handle Installation
Handle Installation 5
10 12 11 4
20 19 9
14
15
7 5 8
16
13
17
P223_001_359E
Figure 5-5: Handle Installation
1/08/2008 5-24
Handle Installation
FIGURE 5-5
ITEM NO.
1 1 00590-44115-71 Handle Assembly (Standard)
2 4 00590-42244-71 Screw
3 4 00590-03092-71 Washer, Flat
4 2 00590-44108-71 Rod, End
5 1 00590-01444-71 Screw
6 1 00590-44112-71 Nut
7 1 00590-44116-71 Rod, Threaded
8 2 00590-44117-71 Washer, High Collar
9 1 00590-44331-71 Link, Chain
10 1 00590-00211-71 Screw
11 1 00590-03127-71 Screw
12 1 00590-44121-71 Lever, Valve
13 1 00590-44096-71 Bracket, Switch
14 2 00590-44113-71 Switch
15 4 00590-04605-71 Screw
16 1 00590-03126-71 Screw
17 2 00590-44093-71 Strap, Nut
19 1 00590-44094-71 Link
20 1 00590-44095-71 Nut
List 5-5: Handle Installation
5-25 Page Revised 12/01/2009

Handle Assembly
Handle Assembly 5
(SEE FIGURE 5-6B.)
17
11 18
27
10
14
27
26 12
31
34
13
39
21
9
43
22 23 15 29 16 28
P1016736-A1 SHT 1 OF 3
Figure 5-6a: Handle Assembly
Page Revised 12/01/2009 5-26

Handle Assembly
Handle Assembly 5
3 8 24
20
19
25
23
2 36
P1016736-A2 SHT 2 OF 3
Figure 5-6b: Handle Assembly
5-27 Page Revised 12/01/2009

Handle Assembly
Handle Assembly 5
42
32
32
32
P1016736-A3, A4, A5, A6 SHT 3 OF 3
Figure 5-6c: Handle Assembly
Page Revised 12/01/2009 5-28

Handle Assembly
FIGURE 5-6
ITEM NO.
1 00590-44115-71 Handle Assembly (Standard)
1 1 00590-44105-71 Handle, Left-Hand

2 1 00590-44099-71 Handle, Right-Hand
3 1 00590-44100-71 Button, 4-Way, Raised
4 1 00590-44101-71 Base, Spring
5 1 00590-03405-71 Button, Reach Retract, Raised
6 1 00590-44103-71 Button, Horn
7 2 00590-03568-71 Spring, Horn, Reach R
8 3 00590-44040-71 Switch R
9 1 00590-43995-71 Handle, Base
10 1 00590-44062-71 Cap, Base
11 1 00590-43091-71 Spring, Travel R
12 1 00590-44008-71 Yoke
13 1 00590-44011-71 Arm, Yoke
14 1 00590-44021-71 Ring, Retaining
15 1 00590-44044-71 Potentiometer
16 1 00590-44013-71 Arm
17 1 00590-44005-71 Umbrella
18 1 00590-44015-71 Ring, Retaining
19 1 00590-44017-71 Card Assembly, SFC R
20 1 00590-44018-71 Spring, 4-Way R
21 2 00590-44019-71 Screw
22 2 00590-43997-71 Screw, Connector
23 1 00590-44014-71 Harness, Wiring
24 5 00590-41968-71 Screw
25 1 00590-43993-71 Pin
26 1 00590-43994-71 Bolt, Shoulder
27 2 00590-44004-71 Bolt, Shoulder
28 1 00590-41971-71 Screw
29 4 00590-43989-71 Screw
31 1 00590-43999-71 Screw
32 9 in. 00590-44000-71 Wire, Jumper
34 1 00590-42984-71 Clamp
36 1 00590-44003-71 Spring, Retract R
39 6 in. 00590-00187-71 Tubing, Shrinkable
42 2.25 00590-43929-71 Tubing, Shrinkable

in.
43 1 00590-41928-71 Label
List 5-6: Handle Assembly
5-29 Page Revised 12/01/2009

Horn Installation
Horn Installation 5
4 6 1
11
STANDARD HORN
OPTIONAL HORN 10
P223_001_338E
Figure 5-7: Horn Installation
1/08/2008 5-30
Horn Installation
FIGURE 5-7
ITEM NO.
1 1 00590-44045-71 Horn Assembly A
2 1 00590-03218-71 Insulator, Shoulder, Washer B
3 1 00590-44047-71 Washer, Flat, Nylon B
4 1 00590-42261-71 Horn With Bracket B
5 1 00590-00568-71 Washer B
6 1 00590-41863-71 Screw B
7 1 00590-03422-71 Screw A
10 1 00590-44050-71 Horn Harness B
11 1 00590-44051-71 Wire Assembly A
A= Electric Horn
B= Mechanical Horn
List 5-7: Horn Installation
5-31 1/08/2008
Battery Connector
Battery Connector 5
3 6 1 2
5 4
P223-001-131
Figure 5-8: Battery Connector
FIGURE 5-8
ITEM NO.
00590-45298-71 Connector, Battery
1 30 ft. 00590-44052-71 Cable
2 1 00590-44053-71 Terminal
3 1 00590-44054-71 Connector (includes:) R
1 00590-44031-71 Tip Set
4 1 00590-44029-71 Terminal
5 Ref. 00590-44046-71 Cable Assembly
6 Ref. 00590-44024-71 Cable Assembly
List 5-8: Battery Connector
1/08/2008 5-32
Battery Connector
5-33 1/08/2008
Traction Motor, 4K, Standard
Traction Motor, 4K, Standard 5
1
10
2
P570-368-100
Figure 5-9: Traction Motor, 4K, Standard
1/08/2008 5-34
FIGURE 5-9
ITEM NO.
00590-45290-71 Motor, Traction (4K Standard)
1 1 00590-44025-71 Armature Kit
2 1 00590-44026-71 Bearing and Snap Ring Kit
3 1 00590-44027-71 Stator Kit (includes:)
1 00590-44028-71 Field Coil Kit
4 1 00590-44038-71 End Head Assembly, Commutator (includes:)
5 1 00590-44022-71 End Head Kit, Drive
6 1 00590-44033-71 Brush Holder (includes:)
1 00590-44034-71 Brush Set (With BWI) R
7 1 00590-44035-71 Spring Set R
8 1 00590-45373-71 Sensor, Temperature (Not Shown) R
9 1 00590-45374-71 Plug, BWI and Thermostat (Not Shown)
10 1 00590-47140-71 Fan Kit
11 1 00590-46458-71 Shaft, Seal (Not Shown)
List 5-9: Traction Motor, 4K, Standard
5-35 1/08/2008
Traction Motor, 5K, Standard 5
4
2
10
9
3
6
7
P570_370_100
Figure 5-10: Traction Motor, 5K, Standard
1/08/2008 5-36
FIGURE 5-10
ITEM NO.
00590-45291-71 Motor, Traction (5K Standard)
1 1 00590-44036-71 Armature Kit
1 00590-44239-71 Field Coil Kit
1 00590-44212-71 Brush Set R
7 1 00590-44213-71 Spring Set R
8 1 00590-44223-71 Fan, External
9 1 00590-44215-71 Terminal, Power Kit
10 1 00590-46458-71 Seal, Shaft
List 5-10: Traction Motor, 5K, Standard
5-37 1/08/2008
Traction Motor, 4K and 5K, EE
Traction Motor, 4K and 5K, EE 5
10
9
3
6
7
5
2
P570_370_100, 313705-000-511A
Figure 5-11: Traction Motor, 4K and 5K, EE
1/08/2008 5-38
Traction Motor, 4K and 5K, EE
FIGURE 5-11
ITEM NO.
00590-44542-71 Motor, Traction (4K and 5K EE)
1 1 00590-44207-71 Armature Kit
1 00590-44239-71 Field Coil Kit
1 00590-44212-71 Brush Set R
7 1 00590-44213-71 Spring Set R
8 1 00590-44223-71 Fan, External
10 1 00590-46458-71 Seal, Shaft
11 1 00590-47857-71 Cover Kit (Not Shown)
List 5-11: Traction Motor, 4K and 5K, EE
5-39 1/08/2008
Lift Motor, 4K, Standard
Lift Motor, 4K, Standard 5
6 7
8
P570_367_100X
Figure 5-12: Lift Motor, 4K, Standard
1/08/2008 5-40
FIGURE 5-12
ITEM NO.
00590-45301-71 Motor, Lift (4K Standard)
1 1 00590-44217-71 Armature Kit
1 00590-44220-71 Field Coil Kit
1 00590-44222-71 End Head, Commutator, Machined
5 1 00590-44199-71 Drive End Head Kit
7 1 00590-44197-71 Brush Set R
8 1 00590-44214-71 Spring Set R
List 5-12: Lift Motor, 4K, Standard
5-41 1/08/2008
Lift Motor, EE
Lift Motor, EE 5
3 4
P570_372_100, 313705-000-511A
Figure 5-13: Lift Motor, EE
1/08/2008 5-42
Lift Motor, EE
FIGURE 5-13
ITEM NO.
00590-45302-71 Motor, Lift (EE)
1 1 00590-44192-71 Armature Kit
1 00590-44195-71 Field Coil Kit
1 00590-44190-71 Brush Set R
7 1 00590-44213-71 Spring Set R
9 1 00590-44200-71 Base Kit (Not Shown)
10 1 00590-47858-71 Cover Kit (Not Shown)
List 5-13: Lift Motor, EE
5-43 1/08/2008
Lift Motor, 5K, Standard 5
4
8
1
6
7
P570_369_100
Figure 5-14: Lift Motor, 5K, Standard
1/08/2008 5-44
FIGURE 5-14
ITEM NO.
00590-45090-71 Motor, Lift (5K Standard)
1 1 00590-44201-71 Armature Kit
1 00590-44204-71 Field Coil Kit
1 00590-44190-71 Brush Set R
7 1 00590-44213-71 Spring Set R
9 1 00590-44243-71 Base Kit (Not Shown)
List 5-14: Lift Motor, 5K, Standard
5-45 1/08/2008
Steer Motor
Steer Motor 5
P570_363_100X
Figure 5-15: Steer Motor
1/08/2008 5-46
Steer Motor
FIGURE 5-15
ITEM NO.
00590-44246-71 Motor, Steer
1 1 00590-44257-71 Armature Kit
3 1 00590-44241-71 Stator Kit
4 1 00590-44251-71 End Head, Commutator
6 1 00590-44253-71 Enclosure Cover Kit
7 1 00590-44254-71 Bolt, Clamp Kit
1 00590-44248-71 Brush Set R
9 1 00590-44226-71 Spring Set R
List 5-15: Steer Motor
5-47 1/08/2008
Auxiliary Motor
Auxiliary Motor 5
4
1
3
P570_363_100, P570_398_101
Figure 5-16: Auxiliary Motor
1/08/2008 5-48
Auxiliary Motor
FIGURE 5-16
ITEM NO.
00590-44227-71 Auxiliary Motor
1 1 00590-44228-71 Brush Set R
3 1 00590-44229-71 Spring Set
4 1 00590-44230-71 Bearing and Snap Ring Kit R
List 5-16: Auxiliary Motor
5-49 1/08/2008
Warning Light Installation
Warning Light Installation 5
12
7 9 1
P223-001-528-G
Figure 5-17: Warning Light Installation
1/08/2008 5-50
Warning Light Installation
FIGURE 5-17
ITEM NO.
1 3 00590-44240-71 Bolt
2 3 00590-02992-71 Nut
3 1 00590-44224-71 Lamp Assembly, Warning (Red)
1 00590-44234-71 Lamp Assembly, Warning (Amber)
4 1 00590-44006-71 Plate
5 1 00590-03034-71 Guard, Warning Light
6 AR 00590-44367-71 Guard, Cable
7 1 00590-44250-71 Grommet
8 3 00590-44205-71 Screw
12 1 00590-44141-71 Cable Assembly
List 5-17: Warning Light Installation
5-51 1/08/2008
Warning Light Assembly
Warning Light Assembly 5
1 7
2
4
12
8
1
11
10
6
P223-000-861X
Figure 5-18: Warning Light Assembly
1/08/2008 5-52
FIGURE 5-18
ITEM NO.
00590-44224-71 Light, Warning (Amber)
00590-44234-71 Light, Warning (Red)
00590-45395-71 Light, Warning (Blue)
00590-45396-71 Light, Warning (Green)
00590-45397-71 Light, Warning (Clear)
1 1 00590-02784-71 Lamp, Warning Assembly (Red) (includes: 2 thru 8)
1 00590-39789-71 Lens (Red)
1 00590-02785-71 Lamp, Warning Assembly (Amber) (includes: 2 thru 8)
1 00590-05266-71 Lens (Amber)
1 00590-02786-71 Lamp, Warning Assembly (Blue) (includes: 2 thru 8)
1 00590-05268-71 Lens (Blue)
1 00590-05269-71 Lamp, Warning Assembly (Green) (includes: 2 thru 8)
1 00590-05270-71 Lens (Green)
1 00590-05184-71 Lamp, Warning Assembly (Clear) (includes: 2 thru 8)
1 00590-39792-71 Lens (Clear)
2 1 00590-05273-71 Bulb R
3 1 00590-39794-71 Hardware Kit
4 1 00590-39795-71 Card, Multi-Voltage Assembly
5 1 00590-39796-71 Pad, Foam, Mounting
6 1 00590-39797-71 Base, Mounting
7 1 00590-39798-71 O-Ring
8 1 00590-39799-71 Ring, Strobe
9 1 ft. 00590-00811-71 Strap
10 1 00590-02399-71 Terminal
11 1 00590-03238-71 Terminal
12 1 00590-05283-71 Label
List 5-18: Warning Light Assembly
5-53 1/08/2008
1/08/2008 5-54
Working Light Installation
Working Light Installation 5
D A
D A
28
C
B C
27
OVERALL VIEW
4 1
3
13
11
20
25
16 13
6
VIEW B-B VIEW A-A
P223-001-733-H3, H4, H1 SHT 1 OF 6
Figure 5-19a: Working Light Installation
5-55 1/08/2008
4 3
25
2
12
15
13
VIEW E-E
WITH MAST LIGHTS AND HSA (WITHOUT ITEMS 14, 25 AND 26)
WITH MAST REAR LIGHTS AND HSA (WITHOUT ITEMS 14, 15 AND 26)
P223-001-733-H2 SHT 2 OF 6
Figure 5-19b: Working Light Installation
1/08/2008 5-56
14
9 10 24 26
28
24
27
27 28
16
17
13 11 20
VIEW E-E
WITH MAST REAR LIGHTS AND HSA (WTHOUT ITEMS 14, 15, AND 26)
P223-001-520-F2 SHT 3 OF 6
Figure 5-19c: Working Light Installation
5-57 1/08/2008
12
VIEW C-C
WITH MAST AND REAR LIGHTS
(WITHOUT ITEMS 15 AND 26)
12
5 15
VIEW C-C
WITH REAR LIGHT

(WITHOUT ITEMS 8, 9, 10, 11, 14, 16, 17, 24, 26, 27 AND 28)
12
15 5
VIEW C-C
WITH MAST LIGHTS (WITHOUT ITEMS 25 AND 26)

P223-001-733-H5, H5B, H5C SHT 4 OF 6
Figure 5-19d: Working Light Installation
1/08/2008 5-58
19 18 21 20
VIEW D-D
P223-001-733-H6 SHT 5 OF 6
Figure 5-19e: Working Light Installation
5-59 1/08/2008
14 17
9
8
14
17
26 20
11
VIEW E-E
WITH MAST LIGHTS ON

2 STAGE WITH HOSE REEL
(WITHOUT ITEMS 9 AND 25)
VIEW E-E
WITH MAST LIGHTS (WITHOUT ITEMS 25 AND 26)

WITH MAST AND REAR LIGHTS (WITHOUT ITEMS 15 AND 26)
P223-001-733-H8, H9 SHT 6 OF 6
Figure 5-19f: Working Light Installation
1/08/2008 5-60
FIGURE 5-19
ITEM NO.
1 1 00590-44144-71 Bracket
2 2 00590-02770-71 Screw
3 2 00590-03435-71 Nut
4 1 00590-44145-71 Bracket
5 1-2 00590-03095-71 Switch, Rocker
6 1 00590-44147-71 Bracket, Switch
8 4 00590-03424-71 Screw A
9 1 00590-44139-71 Bracket, Mast Light A
1 00590-44149-71 Bracket, Mast Light C
10 2 00590-44378-71 Washer A
11 8 00590-00557-71 Anchor, Plastic Mount A
12 1-2 00590-44151-71 Decal, Light
13 1-2 00590-44152-71 Light Assembly, Travel (includes:)
1 00590-44131-71 Light, Bin
14 1 00590-44146-71 Bracket, Mast Light A
15 1 00590-44124-71 Switch, Dummy
16 1 00590-44125-71 Cable Assembly A
17 1 00590-44126-71 Cable Assembly A
19 AR 00590-44367-71 Guard, Cable
20 25 00590-00811-71 Strap
21 1 00590-44250-71 Grommet
24 4 00590-03454-71 Spacer A
25 1 00590-44130-71 Plate B
26 1 00590-44132-71 Bracket D
27 1 00590-44133-71 Guard, Light A
28 1 00590-44134-71 Guard, Light A
A= With Mast Lights
B= With Rear Lights
C= High Speed Auxiliary
D= 2 Stage With Hose Reel
List 5-19: Working Light Installation
5-61 1/08/2008
1/08/2008 5-62
Travel Alarm Installation
Travel Alarm Installation 5
2 6
P223-001-530
Figure 5-20: Travel Alarm Installation
FIGURE 5-20
ITEM NO.
1 1 00590-40580-71 Horn, Alarm
2 2 00590-03421-71 Screw
3 2 00590-03092-71 Washer
6 1 00590-44182-71 Connector, Module Assembly
List 5-20: Travel Alarm Installation
5-63 1/08/2008
Operator Cooling Fan Installation
Operator Cooling Fan Installation 5
3 12 4 24 2
22
4
15
13
10
20
14
17
18 25 1 16 7 11 8 5
P223-001-578-L
Figure 5-21: Operator Cooling Fan Installation
1/08/2008 5-64
Operator Cooling Fan Installation
FIGURE 5-21
ITEM NO.
1 1 00590-44154-71 Bracket, Weldment
2 1 00590-44175-71 Bracket, Tab
3 1 00590-44144-71 Bracket
4 6 00590-44176-71 Washer
5 2 00590-44177-71 Stud, Push
6 1 00590-44145-71 Bracket
7 1 00590-03247-71 Switch, Rocker
8 1 00590-44179-71 Blower, Electric
9 2 00590-44181-71 Guard, Finger
10 4 00590-44173-71 Screw
11 4 00590-02912-71 Nut
12 4 00590-44184-71 Nut
13 3 00590-00473-71 Washer, Flat
14 1 00590-44188-71 Wire Assembly
15 1 00590-47873-71 Cable Assembly
16 8 00590-00811-71 Strap
17 4 00590-44158-71 Washer
18 2 00590-44250-71 Grommet
20 1 00590-44367-71 Guard, Cable
22 1 00590-00267-71 Screw
24 3 00590-00948-71 Screw
25 1 00590-03454-71 Spacer
List 5-21: Operator Cooling Fan Installation
5-65 1/08/2008
Limit Switch Installation
Limit Switch Installation 5
P223-001-871
Figure 5-22: Limit Switch Installation
1/08/2008 5-66
Limit Switch Installation
FIGURE 5-22
ITEM NO.
1 1 00590-44164-71 Bracket, Lift Limit
2 1 00590-44167-71 Bracket, Sensor B
3 1 00590-44170-71 Switch Assembly, Proximity A
1 00590-44169-71 Switch Assembly, Proximity B
1 00590-44166-71 Switch Assembly, Proximity C
1 00590-44172-71 Switch Assembly, Proximity D
1 00590-44162-71 Switch Assembly, Proximity E
5 2 00590-39782-71 Screw
6 10 00590-00557-71 Anchor, Plastic Mount
7 22 00590-00811-71 Strap
A= 83 in. Overall Collapsed Height (OACH)
B= 88 in. Overall Collapsed Height (OACH)
C= 95 in. Overall Collapsed Height (OACH)
D= 99 in. Overall Collapsed Height (OACH)
E= 107 in. Overall Collapsed Height (OACH)
List 5-22: Limit Switch Installation
5-67 1/08/2008
Lift Limit With Bypass Installation
Lift Limit With Bypass Installation 5
4
5
P223-001-889
Figure 5-23: Lift Limit With Bypass Installation
1/08/2008 5-68
FIGURE 5-23
ITEM NO.
1 1 00590-44160-71 Bracket (83 in. OACH)
1 00590-44159-71 Bracket (88 in. OACH)
1 00590-44180-71 Bracket (95 in., 99 in. and 107 in. OACH)
2 1 00590-44187-71 Bracket, Sensor
3 1 00590-44186-71 Switch Assembly, Proximity
4 2 00590-44185-71 Clamp, Hose
5 4 00590-41863-71 Screw
6 4 00590-03092-71 Washer, Flat
8 22 00590-00811-71 Strap
9 10 00590-00557-71 Anchor, Plastic Mount
List 5-23: Lift Limit With Bypass Installation
5-69 1/08/2008
1/08/2008 5-70
SECTION 6 Hydraulic Components
Hydraulic System ................................................................................................................................................. 6-3

Hose Installation ................................................................................................................................................ 6-11
Manifold Assembly............................................................................................................................................. 6-20
Manifold Assembly............................................................................................................................................. 6-22
Manifold Assembly, Auxiliary .............................................................................................................................. 6-24
Sideshift and Auxiliary Manifolds......................................................................................................................... 6-27
Manifold Assembly (High Speed Valve) ................................................................................................................ 6-28
Manifold Assembly (High Speed) ......................................................................................................................... 6-30
Manifold (High Speed) ....................................................................................................................................... 6-32
Spool Assembly ................................................................................................................................................. 6-34
Spool Valve, Manual .......................................................................................................................................... 6-35
Handle Assembly ............................................................................................................................................... 6-37
Lift and Steer Pump Motor Installation ................................................................................................................... 6-38
Lift Motor Assembly ............................................................................................................................................ 6-40
Auxiliary Pump and Motor Installation .................................................................................................................. 6-41
Pump and Motor Assembly.................................................................................................................................. 6-43
Steer Motor Assembly......................................................................................................................................... 6-44
Hydraulic Motor ................................................................................................................................................ 6-47
Orbitrol Valve.................................................................................................................................................... 6-48
Lift Pump ........................................................................................................................................................... 6-50
Steer/Auxiliary Pump ......................................................................................................................................... 6-51
Cylinder Assembly, Free Lift (Three Stage) ............................................................................................................. 6-52
Cylinder Assembly, Main Lift (Three Stage)............................................................................................................ 6-54
Free Lift Cylinder (Two Stage, 3K and 3.5K).......................................................................................................... 6-56
Main Lift Cylinder (Two Stage, 3K and 3.5K) ........................................................................................................ 6-58
Free Lift Cylinder (Two Stage, 4K Only) ................................................................................................................ 6-60
Main Lift Cylinder, Right-Hand (Two Stage, 4K Only).............................................................................................. 6-62
Main Lift Cylinder, Left-Hand (Two Stage, 4K Only) ................................................................................................ 6-64
Free Lift Cylinder (Two Stage, 5K Only) ................................................................................................................ 6-66
Main Lift Cylinder, Right-Hand (Two Stage, 5K Only).............................................................................................. 6-68
Main Lift Cylinder, Left-Hand (Two Stage, 5K Only) ................................................................................................ 6-70
Free Lift Cylinder (Three Stage) ............................................................................................................................ 6-72
Main Lift Cylinder, Right-Hand (Three Stage) ......................................................................................................... 6-74
Main Lift Cylinder, Left-Hand (Three Stage) ............................................................................................................ 6-76
Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) ................................................................................ 6-78
Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*) ............................................................. 6-80
Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)................................................................ 6-82
Tilt Ram Assembly .............................................................................................................................................. 6-85
6-1 1/08/2008
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components
1/08/2008 6-2
Hydraulic System
Hydraulic System 6
OVERALL VIEW
P223-003-41-B-PG1 SHT 1 OF 6
Figure 6-1a: Hydraulic System
6-3 1/08/2008
Hydraulic System
Hydraulic System 6
18
STANDARD WITHOUT AUXILIARY

2 STAGE STANDARD WITH SIDESHIFT
QUAD 4K & 5K, 2 STAGE WITHOUT AUXILIARY
9
19
11
10
17 5 18
STANDARD WITH HSA1

QUAD 4K & 5K, 2 STAGE STANDARD WITH HSA1
P223-003-041-B-PG2 SHT 2 OF 6
Figure 6-1b: Hydraulic System
1/08/2008 6-4
Hydraulic System
Hydraulic System 6
4 3 22 26
16
20
30
27
15
13
14
12
23 2 8 24 29
25
1 28 21
P223-003-041-B-PG3 SHT 3 OF 6
Figure 6-1c: Hydraulic System
6-5 1/08/2008
Hydraulic System
Hydraulic System 6
18 9
17 10
18 9
STANDARD WITH SIDESHIFT, HSA1 & HSA2

STANDARD WITH SIDESHIFT AND HSA1
STANDARD WITH SIDESHIFT AND LSA1
P223-003-041-B-PG4, PG5 SHT 4 OF 6
Figure 6-1d: Hydraulic System
1/08/2008 6-6
Hydraulic System
Hydraulic System 6
18 9 19
7 16
5 18 9 19
11
16
5
STANDARD WITH SIDESHIFT OR LSA1
QUAD 4K & 5K, 2 STAGE, STANDARD
WITH SIDESHIFT OR LSA1
2 STAGE, STANDARD WITH SIDESHIFT
QUAD 4K & 5K, 2 STAGE, STANDARD

WITH SIDESHIFT AND LSA1
P223-003-041-B-PG7, PG8 SHT 5 OF 6
Figure 6-1e: Hydraulic System
6-7 1/08/2008
Hydraulic System
Hydraulic System 6
18 9
19
7 16
5 6
17 10
QUAD 4K & 5K, 2 STAGE, STANDARD WITH SIDESHIFT AND LSA1
P223-003-041-B-PG6 SHT 6 OF 6
Figure 6-1f: Hydraulic System
1/08/2008 6-8
Hydraulic System
FIGURE 6-1
ITEM NO.
1 1 00590-44189-71 Plug, Mechanical
2 1 00590-44178-71 Reservoir Weldment
3 1 00590-44157-71 Hose, Steer, Suction, Formed
4 1 00590-44137-71 Hose, Suction, Auxiliary
5 2 00590-47074-71 Hose Assembly
7 1 00590-44123-71 Bracket, Auxiliary
8 1 00590-44138-71 Hose, Lift, Suction
9 1 Ref. Manifold Assembly, Main (See Figure 6-3.)
10 1 Ref. Manifold Valve Assembly, High Speed (See Figure 6-7.) B, C, D, F
11 1 Ref. Manifold Assembly, Auxiliary (See Figure 6-5.) B, C, E, F
12 1 00590-41882-71 Tray, Funnel
13 1 00590-03189-71 Adapter, Filter
14 1 00590-03551-71 Nut
15 1 00590-03572-71 Ball
16 8 00590-03029-71 Screw
17 2 00590-03127-71 Screw
18 2 00590-42003-71 Screw
19 2 00590-03424-71 Screw
20 6 00590-02940-71 Washer, Flat
21 1 00590-03061-71 Filter, Element R
22 4 00590-43234-71 Screw
23 2 00590-47906-71 Clamp, Hose
24 2 00590-44174-71 Clamp, Hose
25 4 00590-03541-71 Clamp, Hose
26 1 00590-03002-71 Cap, Filler, Breather
27 1 00590-03441-71 O-Ring R
28 1 00590-44238-71 Screw
29 2 00590-03548-71 Hose, Drain
30 1 00590-03567-71 Spring, Compression R
31 1 00590-44237-71 Fitting, Hose
32 1 00590-44236-71 Cap, Dust (Not Shown)
33 1 Ref. Guard, Hose
A= Standard Mast (Without Auxiliary)
B= Standard Mast (With Sideshift)
C= Standard Mast (With HSA1)
D= Standard Mast (With Sideshift, HSA1, HSA2)
E= Quad Mast (With Sideshift)
F= Quad Mast (HSA1)
List 6-1: Hydraulic System
6-9 1/08/2008
Hydraulic System
1/08/2008 6-10
Hose Installation
Hose Installation 6
OVERALL VIEW
P223-001-64-MPG-1SHT 1 OF 6
Figure 6-2a: Hose Installation
6-11 1/08/2008
Hose Installation
Hose Installation 6
25 17 15 16 14
23
18 23 2
P223-001-64-MPG3 SHT 2 OF 6
Figure 6-2b: Hose Installation
1/08/2008 6-12
Hose Installation
Hose Installation 6
STANDARD WITHOUT AUXILIARY OR 2 STAGE
10
12
STANDARD WITH SIDESHIFT, QUAD 4K

2 STAGE WITH SIDESHIFT
P223-001-64-MPG4, MPG5 SHT 3 OF 6
Figure 6-2c: Hose Installation
6-13 1/08/2008
Hose Installation
Hose Installation 6
9 28
11
13
7 8 3
STANDARD WITH SIDESHIFT AND 1 OR 2 HSA
QUAD 4K, 2 STAGE WITH SIDESHIFT 13
P223-001-64-MPG6, MPG7 SHT 4 OF 6
Figure 6-2d: Hose Installation
1/08/2008 6-14
Hose Installation
Hose Installation 6
9 28
11
13
7 8 3
STANDARD WITH 1 HSA, AND QUAD 4K, 2 STAGE

WITH 1 HSA
P223-001-64-MPG8, MPG9 SHT 5 OF 6
Figure 6-2e: Hose Installation
6-15 1/08/2008
Hose Installation
Hose Installation 6
11
13
STANDARD WITH SIDESHIFT AND LSA1
P223-001-64-MPG10 SHT 6 OF 6
Figure 6-2f: Hose Installation
1/08/2008 6-16
Hose Installation
FIGURE 6-2
ITEM NO.
1 1 00590-44232-71 Hose, Formed (Manifold Return) A
1 00590-44233-71 Hose, Formed (Manifold Return) B
1 00590-44256-71 Hose, Formed (Manifold Return) C
2 2 00590-44142-71 Clamp, Hose
3 1 00590-44255-71 Hose Assembly (Lift Pump to Manifold) A
1 00590-44247-71 Hose Assembly (Lift Pump to Manifold) B
1 00590-44245-71 Hose Assembly (Lift Pump to Manifold) C
4 1 00590-44244-71 Hose Assembly (Manifold to Cylinder) (Standard Mast) A
1 00590-44225-71 Hose Assembly (Manifold to Cylinder) (Standard Mast) B
1 00590-44032-71 Hose Assembly (Manifold to Cylinder) (Standard Mast) C
5 2 00590-44049-71 Hose Assembly (Manifold to Cylinder) (Quad Mast) A
2 00590-44039-71 Hose Assembly (Manifold to Cylinder) (Quad Mast) B
2 00590-44055-71 Hose Assembly (Manifold to Cylinder) (Quad Mast) C
6 1 00590-47864-71 Hose Assembly (Bottlers Tilt)
7 1 00590-44042-71 Hose Assembly (HSA to Manifold P1) A
8 1 00590-44041-71 Hose Assembly (HAS, ATR to Manifold ATR) B
9 1 00590-44020-71 Hose Assembly (HSA Spool to Manifold V1 and 2) C
10 2 00590-44023-71 Hose Assembly (Auxiliary Manifold to Mast) (Standard) A
2 00590-44002-71 Hose Assembly (Auxiliary Manifold to Mast) (Standard) B
2 00590-44001-71 Hose Assembly (Auxiliary Manifold to Mast) (Standard) C
11 2 00590-43996-71 Hose Assembly (Auxiliary Manifold to Mast) (Standard) A
2 00590-43992-71 Hose Assembly (Auxiliary Manifold to Mast) (Standard) B
2 00590-43991-71 Hose Assembly (Auxiliary Manifold to Mast) (Standard) C
12 2 00590-43990-71 Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K, Two A
Stage)
2 00590-44012-71 Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K, Two B
Stage)
2 00590-44016-71 Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K, Two C
Stage)
13 4 00590-44010-71 Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K, Two
Stage)
14 1 00590-44009-71 Hose Assembly (Auxiliary Pump to Manifold) A
1 00590-44007-71 Hose Assembly (Auxiliary Pump to Manifold) B
1 00590-44104-71 Hose Assembly (Auxiliary Pump to Manifold) C
15 1 00590-44102-71 Hose Assembly A
1 00590-44097-71 Hose Assembly C
16 1 00590-44092-71 Hose Assembly (Standard Tilt) A
1 00590-44091-71 Hose Assembly (Standard Tilt) B
1 00590-44098-71 Hose Assembly (Standard Tilt) C
1 00590-44114-71 Hose Assembly (Bottlers Tilt) B
1 00590-44122-71 Hose Assembly (Bottlers Tilt) C
17 1 00590-44120-71 Hose Assembly (Tilt)
List 6-2: Hose Installation (Sheet 1 of 2)
6-17 1/08/2008
Hose Installation
FIGURE 6-2
ITEM NO.
18 1 00590-47863-71 Hose Assembly (Standard Tilt)
23 2 00590-44118-71 Tee, Swivel
25 2 00590-44106-71 Elbow, 90 Degree Swivel
28 1 00590-44111-71 Hose Assembly
29 4 00590-45915-71 Pad, Cushion (Not Shown)
List 6-2: Hose Installation (Sheet 2 of 2)
1/08/2008 6-18
Hose Installation
6-19 1/08/2008
Manifold Assembly
Manifold Assembly 6
20
19
4
12
5
15
2
14
10
11 18
13
1 6 2 16 17
223-001-797, P223-001-485-G
Figure 6-3: Manifold Assembly
1/08/2008 6-20
Manifold Assembly
FIGURE 6-3
ITEM NO.
1 1 00590-45305-71 Manifold (See Figure 6-4.)
2 5 00590-44110-71 Plug A, B
3 1 00590-44109-71 Elbow, Swivel, 90 Degree
4 2 00590-44087-71 Elbow, 90 Degree
5 1 00590-44945-71 Elbow, 90 Degree (V1) C
6 1 00590-44060-71 Adapter, Hydraulic C
7 2 00590-44057-71 Elbow, 90 Degree
9 2 00590-44081-71 Elbow, 90 Degree
10 1 00590-44080-71 Adapter, Hydraulic
11 2 00590-44076-71 Adapter, Hydraulic B, C
13 1 00590-03000-71 Fitting, Hose
14 2 00590-44237-71 Fitting, Hose
15 2 00590-44236-71 Cap, Dust, Coupling
16 1 00590-44073-71 Adaptor, Flow Control
17 1 00590-47885-71 Valve, Flow Control (12.75 GPM) R
1 00590-03438-71 Valve, Flow Control (9.0 GPM) R
19 1 00590-47891-71 Module Assembly, Transducer
20 1 00590-39599-71 Elbow
A= Standard
B= Standard (With Auxiliary)
C= Standard (With HAS)
List 6-3: Manifold Assembly
6-21 1/08/2008
Manifold Assembly
Manifold Assembly 6
4 3 6 5
9 2 8 7
P521_839_A
Figure 6-4: Manifold Assembly
1/08/2008 6-22
Manifold Assembly
FIGURE 6-4
ITEM NO.
00590-45305-71 Manifold Assembly B
1 2 00590-45176-71 Valve, Check (CV-1 and CV-2)
2 1 00590-45047-71 Valve, Manual (Lift)
3 1 00590-45048-71 Valve, Solenoid (SOL-1)
4 1 00590-45049-71 Valve, Relief (REL-1)
5 2 00590-45050-71 Valve, Solenoid (SOL-6 and 8)
6 1 00590-45051-71 Valve, Solenoid (SOL-4)
7 1 00590-45052-71 Valve, Spool, Solenoid (SOL-7)
8 2 00590-45053-71 Valve, Counterbalance (CB-1 and CB-2)
9 1 00590-45054-71 Manifold
10 1 00590-45067-71 Seal Kit (Not Shown)
11 1 00590-46349-71 Orifice Disc (Not Shown)
List 6-4: Manifold Assembly
6-23 1/08/2008
Manifold Assembly, Auxiliary
Manifold Assembly, Auxiliary 6
8 2
3 4
6 11 9 10 1
P223_001_645_C
Figure 6-5: Manifold Assembly, Auxiliary
1/08/2008 6-24
FIGURE 6-5
ITEM NO.
1 00590-45304-71 Manifold Assembly, Auxiliary A
1 00590-44150-71 Manifold Assembly, Auxiliary B
1 00590-44155-71 Manifold Assembly, Auxiliary C
1 00590-44143-71 Manifold Assembly, Auxiliary D
1 8 00590-45056-71 Screw
2 1 00590-44650-71 Manifold, Auxiliary (No Service Parts)
3 1 00590-45058-71 Manifold, Auxiliary (See Figure 6-6.) A, C
4 1 00590-44495-71 Manifold, Auxiliary (See Figure 6-8.) B, D
5 2 00590-45060-71 Plug
6 2 00590-44109-71 Elbow, 90 Degree
7 2 00590-44087-71 Elbow, 90 Degree
8 2 00590-45061-71 Elbow, 90 Degree
10 2 00590-45063-71 Adapter, Hydraulic A
11 2 00590-45064-71 Adapter, Hydraulic E
A= Standard Mast (With Sideshift)
B= Standard Mast (With HSA1)
C= Quad Mast (With Sideshift)
D= Quad Mast, HSA1
E= 2 Stage Mast
List 6-5: Manifold Assembly, Auxiliary
6-25 1/08/2008
1/08/2008 6-26
Sideshift and Auxiliary Manifolds
Sideshift and Auxiliary Manifolds 6
P521-814
Figure 6-6: Sideshift and Auxiliary Manifolds
FIGURE 6-6
ITEM NO.
00590-45058-71 Sideshift and Auxiliary Manifolds A
1 00590-44495-71 Manifold (High Speed Auxiliary) B
1 1 00590-45065-71 Manifold A
1 00590-45066-71 Manifold B
2 1 00590-45035-71 Solenoid 10-4B A
1 00590-45033-71 Solenoid 12-4B B
3 1 00590-45055-71 Seal Kit (Not Shown) A
1 00590-45026-71 Seal Kit (Not Shown) B
A= Sideshift
B= High Speed Auxiliary
List 6-6: Sideshift and Auxiliary Manifolds
6-27 1/08/2008
Manifold Assembly (High Speed Valve)
Manifold Assembly (High Speed Valve) 6
3 1 2
P223_001_486_B
Figure 6-7: Manifold Assembly (High Speed Valve)
1/08/2008 6-28
Manifold Assembly (High Speed Valve)
FIGURE 6-7
ITEM NO.
1 1 00590-45027-71 Line Assembly
2 1 00590-45028-71 Line Assembly
3 1 00590-45029-71 Manifold Assembly (High Speed) (See Figure 6-8.) A
1 00590-45306-71 Manifold Assembly (High Speed) (See Figure 6-8.) B
4 1 00590-45030-71 Spool Assembly (See Figure 6-10.) A
1 00590-45031-71 Spool Assembly (See Figure 6-10.) B
5 2 00590-45032-71 Screw
A= Single Function
B= Dual Function
List 6-7: Manifold Assembly (High Speed Valve)
6-29 1/08/2008
Manifold Assembly (High Speed)
Manifold Assembly (High Speed) 6
7 8 6 2
1 3 4
Fig 608
P223_001_487_F
fg
P223_001_487_F
Figure 6-8: Manifold Assembly (High Speed)
1/08/2008 6-30
Manifold Assembly (High Speed)
FIGURE 6-8
ITEM NO.
1 00590-45029-71 Manifold Assembly (High Speed) A
1 00590-45306-71 Manifold Assembly (High Speed) B
1 1 00590-45045-71 Manifold (High Speed) A
1 00590-45307-71 Manifold (High Speed) B
2 3 00590-45034-71 Elbow, 90 Degree
5 2 00590-44057-71 Elbow, 90 Degree
6 1 00590-44081-71 Elbow, 90 Degree
7 2 00590-44237-71 Fitting, Hose
8 2 00590-44236-71 Cap, Dust, Coupling
9 2 00590-47905-71 Elbow, 90 Degree, Swivel
A= Without Solenoid 5
B= With Solenoid 5
List 6-8: Manifold Assembly (High Speed)
6-31 1/08/2008
Manifold (High Speed)
Manifold (High Speed) 6
1 2 3
P521_836_A
Figure 6-9: Manifold (High Speed)
1/08/2008 6-32
Manifold (High Speed)
FIGURE 6-9
ITEM NO.
1 00590-45045-71 Manifold (High Speed) A
1 00590-45307-71 Manifold (High Speed) B
1 1 00590-45036-71 Solenoid, 3-Way, 2 Position (SOL-9) R
2 1 00590-45049-71 Valve, Relief (REL-2) R
3 1 00590-45035-71 Solenoid, Spool (SOL- 5) B
4 1 00590-45037-71 Manifold Block, Machined
5 1 00590-45038-71 Plug (Not Shown) A
6 1 00590-45039-71 Seal Kit (Not Shown) R
A= Without Solenoid 5
B= With Solenoid 5
List 6-9: Manifold (High Speed)
6-33 1/08/2008
Spool Assembly
Spool Assembly 6
1 4
6
P223_001_488_A
Figure 6-10: Spool Assembly
FIGURE 6-10
ITEM NO.
1 1 00590-45040-71 Handle Assembly (See Figure 6-12.) A
1 00590-45041-71 Handle Assembly (includes:) (Not Shown) B
1 00590-45042-71 Switch
2 1 00590-03127-71 Screw
3 1 00590-45308-71 Manual Spool Valve (See Figure 6-11.)
4 2 00590-44090-71 Elbow, 90 Degree
6 1 00590-45069-71 Elbow, 90 Degree
A= Single Function
B= Dual Function
List 6-10: Spool Assembly
1/08/2008 6-34
Spool Valve, Manual
Spool Valve, Manual 6
P520-089
Figure 6-11: Spool Valve, Manual
FIGURE 6-11
ITEM NO.
1 00590-45308-71 Valve, Manual Spool
1 1 00590-45025-71 Spool, Machined
List 6-11: Spool Valve, Manual
6-35 1/08/2008
Spool Valve, Manual
1/08/2008 6-36
Handle Assembly
Handle Assembly 6
P223-001-480A
Figure 6-12: Handle Assembly
FIGURE 6-12
ITEM NO.
1 1 00590-45091-71 Handle Weldment
2 1 00590-45092-71 Nut
3 1 00590-45093-71 Knob Alteration B
4 1 00590-45042-71 Switch B
6 2 00590-00182-71 Pin B
7 1 00590-00183-71 Connector B
9 1 00590-45094-71 Knob A
A= Single Function
B= Dual Function
List 6-12: Handle Assembly
6-37 1/08/2008
Lift and Steer Pump Motor Installation
Lift and Steer Pump Motor Installation 6
1 6 7
11
5
10
2 6
P1003148-D
Figure 6-13: Lift and Steer Pump Motor Installation
1/08/2008 6-38
Lift and Steer Pump Motor Installation
FIGURE 6-13
ITEM NO.
1 1 Ref. Motor Assembly, Steer (See Figure 6-17.)
2 1 Ref. Motor Assembly, Lift (See Figure 6-14.)
3 1 00590-45095-71 Fan, Lift Cooling
4 1 00590-45096-71 Shroud Fan
5 3 00590-45097-71 Standoff, Shroud
6 8 00590-03435-71 Nut
8 3 00590-46317-71 Screw
9 1 00590-45111-71 Screw
10 1 00590-00473-71 Washer, Flat
11 1 00590-45100-71 Shroud Fan
List 6-13: Lift and Steer Pump Motor Installation
6-39 1/08/2008
Lift Motor Assembly
Lift Motor Assembly 6
4 3 5
6 2
P223_003_013A
Figure 6-14: Lift Motor Assembly
FIGURE 6-14
ITEM NO.
2 2 00590-03127-71 Screw
3 1 00590-45309-71 Pump, Lift (See Figure 6-20.)
1 00590-45310-71 Pump, Lift (Quad Mast or 4K 2 Stage) (See Figure 6-20.) D
4 1 00590-45301-71 Motor, Lift (3K, 3.5K and 4K Standard) A
1 00590-45302-71 Motor, Lift C
1 00590-45090-71 Motor, Lift B
6 1 00590-45102-71 Fitting, Hose
A= 7BNCU15, 18 and 20 Standard
B= 7BNCU25 Standard
C= EE
D= Quad Mast or 4K, 2 Stage Only
List 6-14: Lift Motor Assembly
1/08/2008 6-40
Auxiliary Pump and Motor Installation
Auxiliary Pump and Motor Installation 6
P223-001-613A
Figure 6-15: Auxiliary Pump and Motor Installation
FIGURE 6-15
ITEM NO.
1 1 Ref. Pump and Motor Assembly (See Figure 6-16.)
2 4 00590-39658-71 Screw
3 4 00590-02940-71 Washer, Flat
List 6-15: Auxiliary Pump and Motor Installation
6-41 1/08/2008
Auxiliary Pump and Motor Installation
1/08/2008 6-42
Pump and Motor Assembly
Pump and Motor Assembly 6
12 6
P223_001_614
Figure 6-16: Pump and Motor Assembly
FIGURE 6-16
ITEM NO.
2 2 00590-03127-71 Screw
4 1 00590-45311-71 Pump Assembly, Auxiliary (See Figure 6-21.)
5 1 00590-44227-71 Motor Assembly, Auxiliary
6 1 00590-44076-71 Adapter Hydraulic
7 1 00590-45103-71 Fitting, Hose
12 1 00590-03421-71 Screw
13 1 00590-45106-71 Coupling, Flexible (Not Shown)
14 1 00590-45105-71 Motor Banding Kit (Not Shown)
List 6-16: Pump and Motor Assembly
6-43 1/08/2008
Steer Motor Assembly
Steer Motor Assembly 6
9 3
4
1
10
7
2
P1003136-B
Figure 6-17: Steer Motor Assembly
1/08/2008 6-44
FIGURE 6-17
ITEM NO.
00590-45312-71 Steer Motor Assembly
1 1 00590-45106-71 Coupling, Flexible
2 1 00590-00104-71 Screw
3 2 00590-03127-71 Screw
4 1 00590-45107-71 Fitting, Pressure Nipple
6 1 00590-45108-71 Pump, Auxiliary (includes Item 1) (See Figure 6-21.)
7 1 00590-44246-71 Motor, Steer
8 1 00590-45109-71 Tee, Union
9 1 00590-45110-71 Fitting, Hose
10 00590-44236-71 Cap, Dust, Coupling
List 6-17: Steer Motor Assembly
6-45 1/08/2008
1/08/2008 6-46
Hydraulic Motor
Hydraulic Motor 6
P550-030
Figure 6-18: Hydraulic Motor
FIGURE6-18
ITEM NO.
1 1 00590-47911-71 Hydraulic Motor
List 6-18: Hydraulic Motor
6-47 1/08/2008
Orbitrol Valve
Orbitrol Valve 6
2
4
1
6
7
8
9
32
34
33
42
35
13
38
12
14
15
37
19
17
16
P870-886
Figure 6-19: Orbitrol Valve
1/08/2008 6-48
Orbitrol Valve
FIGURE 6-19
ITEM NO.
00590-47913-71 Orbitrol Valve
1 1 00590-47914-71 Flange, Spigot
2 6 00590-47915-71 Screw
4 1 00590-47916-71 Seal, Dust
6 1 00590-47917-71 Seal, Shaft
7 1 00590-47918-71 O-Ring
8 1 00590-47919-71 Bearing, Race
9 1 00590-47920-71 Axle, Needle Bearing
12 3 00590-47921-71 O-Ring
13 1 00590-47922-71 Plate, Distributor
14 1 00590-47923-71 Cover, End
15 7 00590-47924-71 Washer
16 1 00590-47925-71 Plug
17 1 00590-47926-71 Washer
19 1 00590-47927-71 Plate, Name
22 2 00590-47928-71 Bearing, Needle (Not Shown)
32 1 NSS Housing
33 1 NSS Shaft, Output
34 1 00590-47929-71 Key, Parallel
35 1 00590-47930-71 Shaft, Drive
37 7 00590-47931-71 Screw
38 1 00590-47932-71 Gear, Wheel Set
42 1 00590-47933-71 Plug, Port
82 1 NSS Spool With Pin (Not Shown)
NSS= Not Sold Separately
List 6-19: Orbitrol Valve
6-49 1/08/2008
Lift Pump
Lift Pump 6
P500-481-200
Figure 6-20: Lift Pump
FIGURE6-20
ITEM NO.
1 00590-45309-71 Lift Pump
1 00590-45310-71 Lift Pump (Quad or Two Stage and 4K Masts Only)
1 1 00590-44964-71 Seal Kit
List 6-20: Lift Pump
1/08/2008 6-50
Steer/Auxiliary Pump
Steer/Auxiliary Pump 6
1 1 1
1 1 1 1 1
P500-461
Figure 6-21: Steer/Auxiliary Pump
FIGURE 6-21
ITEM NO.
1 00590-45108-71 Pump, Steer
1 00590-45311-71 Pump, Auxiliary
1 1 00590-03058-71 Seal Kit
List 6-21: Steer/Auxiliary Pump
6-51 1/08/2008
Cylinder Assembly, Free Lift (Three Stage)
Cylinder Assembly, Free Lift (Three Stage) 6
24
22
1
11
20
13
26
16
21
14
18
25
19
15
P223-001-967-B
Figure 6-22: Cylinder Assembly, Free Lift (Three Stage)
1/08/2008 6-52
Cylinder Assembly, Free Lift (Three Stage)
FIGURE 6-22
ITEM NO.
00590-45351-71 Cylinder Assembly, Free Lift (83 in. OACH)
1 1 Ref. Housing (Contact Technical Support)
9 1 00590-03440-71 O-Ring
11 3 00590-03060-71 Ring, Back-Up
13 1 Ref. Piston (Call Technical Support)
14 1 00590-44973-71 Cushion Lowering, Piston
15 1 00590-44974-71 Plug, Mechanical Cylinder
16 1 00590-44975-71 Plug, Mechanical Piston
18 1 00590-03598-71 Ring, Retainer
19 1 00590-44976-71 Screw
1 00590-44977-71 Seal, Square R
20 3 00590-46092-71 Screw
21 1 00590-02878-71 Seal
22 1 00590-44948-71 Seal R
24 1 00590-44969-71 Seal, Wiper R
25 1 00590-03141-71 Ring, Snap
26 00590-03583-71 Spring
27 1 00590-44967-71 Seal Kit (Not Shown) (Contains items 19, 21 and 22) R
List 6-22: Cylinder Assembly, Free Lift (Three Stage)
6-53 1/08/2008
Cylinder Assembly, Main Lift (Three Stage)
Cylinder Assembly, Main Lift (Three Stage) 6
16
9
11
15 10
14
13
P223-001-705
Figure 6-23: Cylinder Assembly, Main Lift (Three Stage)
1/08/2008 6-54
Cylinder Assembly, Main Lift (Three Stage)
FIGURE 6-23
ITEM NO.
00590-45346-71 Cylinder Assembly, Main Lift, Right-Hand (83 in. OACH)
00590-45341-71 Cylinder Assembly, Main Lift, Left-Hand (83 in. OACH)
00590-45344-71 Cylinder Assembly, Main Lift, Left-hand (88 in. OACH)
1 1 Ref. Housing (Contact Technical Support)
7 1 Ref. Piston (Contact Technical Support)
8 2 00590-44965-71 Stop, Piston Ring
9 1 00590-44966-71 Seal R
10 1 00590-44979-71 Seal, Square R
11 1 00590-44968-71 Seal, Wiper R
13 1 00590-44958-71 Plug, Mechanical Cylinder
14 1 00590-03060-71 Ring, Back-Up R
15 1 00590-46092-71 Screw
16 1 00590-44972-71 Seal Kit (Contains (9, 10 and 11) R
List 6-23: Cylinder Assembly, Main Lift (Three Stage)
6-55 1/08/2008
Free Lift Cylinder (Two Stage, 3K and 3.5K)
Free Lift Cylinder (Two Stage, 3K and 3.5K) 6
11
6
5
4
13
14
16
15
10
P223-003-078-A
Figure 6-24: Free Lift Cylinder (Two Stage, 3K and 3.5K)
1/08/2008 6-56
Free Lift Cylinder (Two Stage, 3K and 3.5K)
FIGURE 6-24
ITEM NO.
1 00590-45321-71 Cylinder, Free Lift (83 in. OACH)
3 1 00590-44939-71 Piston, Plated (83 in. OACH)
1 00590-44940-71 Piston, Plated (88 in. OACH)
4 1 00590-44942-71 Seal, Square
5 1 00590-44943-71 Seal, Piston
6 1 00590-44944-71 Seal, Wiper
7 1 00590-46092-71 Screw
8 1 00590-03060-71 Ring, Back-Up
9 1 00590-03438-71 Valve, Hydraulic Flow Control
10 1 00590-44945-71 Elbow, 90 Degree
11 1 00590-44957-71 Cap, Piston
13 1 00590-44947-71 Stop, Piston, Ring
14 1 00590-44937-71 Plug, Mechanical
15 2 00590-44949-71 Support, Cylinder
16 2 00590-44950-71 Chain, Anchor
List 6-24: Free Lift Cylinder (Two Stage, 3K and 3.5K)
6-57 1/08/2008
Main Lift Cylinder (Two Stage, 3K and 3.5K)
Main Lift Cylinder (Two Stage, 3K and 3.5K) 6
11
13
14
15
10
P223-003-081-B
Figure 6-25: Main Lift Cylinder (Two Stage, 3K and 3.5K)
1/08/2008 6-58
Main Lift Cylinder (Two Stage, 3K and 3.5K)
FIGURE 6-25
ITEM NO.
1 00590-45367-71 Cylinder, Main Lift (83 in. OACH)
1 00590-44951-71 Cylinder, Main Lift (88 in. OACH)
4 1 00590-44942-71 Seal, Square
5 1 00590-44943-71 Seal, Piston
6 1 00590-44944-71 Seal, Wiper
7 1 00590-46092-71 Screw
8 1 00590-03060-71 Ring, Back-Up
9 1 00590-03438-71 Valve, Hydraulic Flow Control
10 1 00590-44945-71 Elbow 90 Degree
11 1 00590-44957-71 Cap, Piston
13 1 00590-44947-71 Stop, Piston, Ring
14 1 00590-44937-71 Plug, Mechanical
15 2 00590-44954-71 Chain, Anchor
List 6-25: Main Lift Cylinder (Two Stage, 3K and 3.5K)
6-59 1/08/2008
Free Lift Cylinder (Two Stage, 4K Only)
Free Lift Cylinder (Two Stage, 4K Only) 6
16
15
5
1
12
13
17
14
18
6
10
11
P223-001-569-1
Figure 6-26: Free Lift Cylinder (Two Stage, 4K Only)
1/08/2008 6-60
FIGURE 6-26
ITEM NO.
1 00590-45366-71 Cylinder Assembly (77 in. OACH)
1 1 N/A Housing Weldment
2 1 NSS Rod, Piston
3 1 00590-44955-71 Piston
4 1 NSS Wire, Pull-In A
5 1 00590-44956-71 Retainer
6 1 00590-44981-71 Valve, Check
7 1 00590-45013-71 Washer
8 1 NSS Circlip A
9 1 NSS Ring, Wear A
10 1 NSS Seal, Piston A
11 2 NSS Ring, Nylon A
12 1 NSS Seal, Rod A
13 1 NSS Wiper A
14 1 00590-44978-71 Plug
15 1 NSS Ring, Back-Up A
16 1 NSS O-Ring A
17 1 00590-45004-71 Roll Pin
18 1 NSS O-Ring A
19 1 00590-45005-71 Service Kit (Not Shown) R
A= Included in Item 19
N/A= Not Available
List 6-26: Free Lift Cylinder (Two Stage, 4K Only)
6-61 1/08/2008
Main Lift Cylinder, Right-Hand (Two Stage, 4K Only)
Main Lift Cylinder, Right-Hand (Two Stage, 4K Only) 6
18
17
14
13
17
15
5
16
4
10
12
11
3
8
P223-001-569-2
Figure 6-27: Main Lift Cylinder, Right-Hand (Two Stage, 4K Only)
1/08/2008 6-62
FIGURE 6-27
ITEM NO.
2 1 00590-45006-71 Piston
4 1 00590-45007-71 Sleeve
5 1 00590-45008-71 Ring, Retaining
6 1 NSS Seal, Washer A
7 1 NSS Screw, Bleed A
8 1 NSS Spacer A
9 1 00590-45009-71 Retainer
16 1 NSS Wiper A
17 1 00590-44978-71 Plug
18 1 NSS Plunger Assembly
N/A= Not Available
List 6-27: Main Lift Cylinder, Right-Hand (Two Stage, 4K Only)
6-63 1/08/2008
Main Lift Cylinder, Left-Hand (Two Stage, 4K Only)
Main Lift Cylinder, Left-Hand (Two Stage, 4K Only) 6
13
12
14
15
16
11
10
P223-001-569-3
Figure 6-28: Main Lift Cylinder, Left-Hand (Two Stage, 4K Only)
1/08/2008 6-64
FIGURE 6-28
ITEM NO.
2 1 00590-45006-71 Piston
4 1 00590-45007-71 Sleeve
5 1 00590-45008-71 Ring, Retaining
6 1 NSS Rod, Piston
7 1 NSS Spacer A
8 1 00590-45009-71 Retainer
13 1 NSS O-Ring A
15 1 NSS Wiper A
16 1 00590-44978-71 Plug
N/A= Not Available
List 6-28: Main Lift Cylinder, Left-Hand (Two Stage, 4K Only)
6-65 1/08/2008
Free Lift Cylinder (Two Stage, 5K Only) 6
Three Stage
2 2
16
15
5 1
12
13
17
14
8
7
18
6
10
11
4
P223-001569-1
Figure 6-29: Free Lift Cylinder (Two Stage, 5K Only)
1/08/2008 6-66
FIGURE 6-29
ITEM NO.
1 1 NSS Housing Weldment
2 1 NSS Rod, Piston
3 1 00590-44955-71 Piston
5 1 00590-44956-71 Retainer
6 1 00590-44981-71 Valve, Check
7 1 00590-45013-71 Washer
8 1 NSS Circlip A
11 2 NSS Ring, Nylon A
13 1 NSS Wiper A
14 1 NSS Plug
16 1 NSS O-Ring A
17 1 00590-45004-71 Pin, Roll
18 1 NSS O-Ring A
19 1 00590-45005-71 Service Kit (Not Shown)
List 6-29: Free Lift Cylinder (Two Stage, 5K Only)
6-67 1/08/2008
Main Lift Cylinder, Right-Hand (Two Stage, 5K Only) 6
18
17 1
14 17
13
5
9 4
15 2
16
10
12
11
3
P223-001-569-2
Figure 6-30: Main Lift Cylinder, Right-Hand (Two Stage, 5K Only)
1/08/2008 6-68
FIGURE 6-30
ITEM NO.
2 1 00590-45006-71 Piston
4 1 00590-45007-71 Sleeve
5 1 00590-45008-71 Ring, Retaining
6 1 NSS Seal, Washer A
7 1 NSS Screw, Bleed A
8 1 NSS Spacer A
9 1 00590-45009-71 Retainer
16 1 NSS Wiper A
17 1 00590-44978-71 Plug
18 1 NSS Plunger Assembly
List 6-30: Main Lift Cylinder, Right-Hand (Two Stage, 5K Only)
6-69 1/08/2008
Main Lift Cylinder, Left-Hand (Two Stage, 5K Only) 6
13
9
14
15
1
16
5
4
10
12
11
3
8
P223-001-706-G
Figure 6-31: Main Lift Cylinder, Left-Hand (Two Stage, 5K Only)
1/08/2008 6-70
FIGURE 6-31
ITEM NO.
2 1 00590-45006-71 Piston
4 1 00590-45007-71 Sleeve
5 1 00590-45008-71 Ring, Retaining
6 1 NSS Rod, Piston
8 1 NSS Spacer A
9 1 00590-45009-71 Retainer
15 1 NSS Wiper A
16 1 NSS Plug
List 6-31: Main Lift Cylinder, Left-Hand (Two Stage, 5K Only)
6-71 1/08/2008
Free Lift Cylinder (Three Stage)
Free Lift Cylinder (Three Stage) 6
20
17
4
24
22
23
13
2
13
26
16
15
21
14
18
25
19
P223-001-967
Figure 6-32: Free Lift Cylinder (Three Stage)
1/08/2008 6-72
Free Lift Cylinder (Three Stage)
FIGURE 6-32
ITEM NO.
1 00590-45351-71 Cylinder, Free Lift
2 2 NSS Chain, Anchor
3 2 NSS Block, Spacer
4 1 00590-45002-71 Cap, Ram Housing
8 1 00590-45014-71 Manifold
9 1 00590-03440-71 Packing, O-Ring
13 1 00590-45015-71 Piston, Plated
14 1 00590-44973-71 Piston, Lowering Cushion
15 1 00590-44974-71 Plug, Cylinder
16 1 00590-44975-71 Plug, Piston
17 3 00590-03060-71 Ring, Back-Up
18 1 00590-03598-71 Ring, Retainer
19 1 00590-44976-71 Screw, Cap
20 3 00590-46092-71 Screw
21 1 00590-02878-71 Seal
22 1 00590-44948-71 Seal
23 1 00590-44977-71 Seal, Square
24 1 00590-44969-71 Seal, Wiper
25 1 00590-03141-71 Ring, Snap
26 1 00590-03583-71 Spring
List 6-32: Free Lift Cylinder (Three Stage)
6-73 1/08/2008
Main Lift Cylinder, Right-Hand (Three Stage)
Main Lift Cylinder, Right-Hand (Three Stage) 6
11
9
10
7
3
14
15
13
P223-001-705-G
Figure 6-33: Main Lift Cylinder, Right-Hand (Three Stage)
1/08/2008 6-74
Main Lift Cylinder, Right-Hand (Three Stage)
FIGURE 6-33
ITEM NO.
00590-45346-71 Cylinder, Main, Right-Hand (83 in. OACH)
2 1 NSS Bar, Spacer
4 1 NSS Manifold
6 1 00590-45019-71 Cap, Ram Housing
8 2 00590-44965-71 Stop, Piston, Ring
9 1 00590-44966-71 Seal, Piston
10 1 00590-44979-71 Seal, Square
11 1 00590-44968-71 Seal, Wiper
13 1 00590-44958-71 Plug, Cylinder
14 1 00590-03060-71 Ring, Back-Up
15 1 00590-46092-71 Screw
List 6-33: Main Lift Cylinder, Right-Hand (Three Stage)
6-75 1/08/2008
Main Lift Cylinder, Left-Hand (Three Stage)
Main Lift Cylinder, Left-Hand (Three Stage) 6
10
8
9
6
2
3
13 7
14
12
23
P223-001-706-G
Figure 6-34: Main Lift Cylinder, Left-Hand (Three Stage)
1/08/2008 6-76
Main Lift Cylinder, Left-Hand (Three Stage)
FIGURE 6-34
ITEM NO.
00590-45341-71 Cylinder, Main, Left-Hand (83 in. OACH)
2 1 NSS Bar, Spacer
5 1 00590-45019-71 Cap, Ram Housing
7 2 00590-44965-71 Stop, Piston, Ring
8 1 00590-44966-71 Seal, Piston
9 1 00590-44979-71 Seal, Square
10 1 00590-44968-71 Seal, Wiper
12 1 NSS Manifold
13 1 00590-44958-71 Plug, Cylinder
1 00590-03060-71 Ring, Back-Up
14 1 00590-46092-71 Screw
23 1 00590-44958-71 Plug, Cylinder
List 6-34: Main Lift Cylinder, Left-Hand (Three Stage)
6-77 1/08/2008
Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*)
Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) 6
1
5
7
17
16
20
19
4
12
18
8
6
10
14
13
21
15
35D SAFETY DECALS
Figure 6-35: Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*)
1/08/2008 6-78
Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*)
FIGURE 6-35
ITEM NO.
1 1 NSS O-Ring A
2 1 NSS Seal, Rod A
3 1 NSS Wiper A
4 1 NSS O-Ring A
7 1 NSS O-Ring A
10 1 00590-44982-71 Wire, Pull
11 1 N/A Plug (Not Shown)
12 1 00590-44983-71 Valve, Check
13 1 N/A Pin, Roll
14 1 N/A Tube, Hydraulic
15 1 N/A Housing, Assembly
16 1 N/A Rod, Piston
17 1 00590-44984-71 Retainer
18 1 N/A Piston
19 1 00590-44985-71 Plug
20 1 00590-44986-71 Ring, Snap
21 1 00590-44987-71 Fitting
N/A= Not Available
*Note: Serial Number Stamped on MAST
List 6-35: Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*)
6-79 1/08/2008
Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)
Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*) 6
13
14
19
18
20
16
11 2
3
9
17
15 12
35D SAFETY DECALS
Figure 6-36: Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)
1/08/2008 6-80
Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)
FIGURE 6-36
ITEM NO.
1 00590-45331-71 Cylinder, Main Lift, Right-Hand (77 in. OACH)
2 1 NSS Seal, Rod A
3 1 NSS Wiper A
4 1 NSS O-Ring A
5 1 NSS O-Ring A
6 1 NSS O-Ring A
9 1 N/A Ring, Retaining
11 1 N/A Tube, Hydraulic
12 1 N/A Tube Assembly
13 1 N/A Rod
14 1 N/A Rod End
15 1 N/A Piston
16 1 00590-45001-71 Retainer
17 1 N/A Plug
18 1 N/A Spacer
19 1 N/A Fitting
20 1 00590-44990-71 Valve, Fuse
N/A= Not Available
*Note: Serial Number Stamped on MAST
List 6-36: Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)
6-81 1/08/2008
Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)
Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*) 6
11
12
18
14
17
16
13
15
1 10
P223-001-569 LHM CYLINDER 3
Figure 6-37: Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)
1/08/2008 6-82
FIGURE 6-37
ITEM NO.
1 00590-45326-71 Left-Hand Main Lift Cylinder (77 in. OACH)
2 1 NSS Seal, Rod A
3 1 NSS Wiper A
4 1 NSS O-Ring A
5 1 NSS O-Ring A
8 1 N/A Ring, Retaining
10 1 N/A Tube Assembly
11 1 N/A Rod
12 1 N/A Rod End
13 1 00590-45001-71 Retainer
14 1 N/A Piston
15 1 N/A Plug
16 1 N/A Spacer
17 1 00590-44990-71 Valve, Fuse
18 1 00590-44992-71 Ring, Snap
N/A= Not Available
*Note: Serial Number Stamped on Mast
List 6-37: Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)
6-83 1/08/2008
1/08/2008 6-84
Tilt Ram Assembly
Tilt Ram Assembly 6
5
4
P540-070400-A SHT 1 OF 2
Figure 6-38a: Tilt Ram Assembly
6-85 1/08/2008
Tilt Ram Assembly
Tilt Ram Assembly 6
5 6
6 10 DEGREES FORWARD, 3 DEGREES BACKWARD

540-076-400-A SHT 2 OF 2
Figure 6-38b: Tilt Ram Assembly
1/08/2008 6-86
Tilt Ram Assembly
FIGURE 6-38
ITEM NO.
00590-45322-71 Tilt Ram Assembly
00590-45323-71 Tilt Ram Assembly (Bottlers Tilt)
1 1 NSS Tube Assembly
2 1 00590-45277-71 Rod A
1 00590-45088-71 Rod B
3 1 00590-45224-71 Piston
4 1 00590-45225-71 Gland
5 1 00590-45226-71 Nut
6 1 00590-45227-71 Seal Kit
7 1 00590-45228-71 Ring, Retaining, Internal
8 1 00590-45229-71 Spacer, Gland
9 1 00590-45230-71 Ring, Retaining, External
A= Standard
B= Bottlers Tilt
List 6-38: Tilt Ram Assembly
6-87 1/08/2008
Tilt Ram Assembly
1/08/2008 6-88
SECTION 7 Mast
Elevating Section (Two Stage, 3K Only) .................................................................................................................. 7-3

Mast Finish Instructions ......................................................................................................................................... 7-7
Elevating Section (Two Stage, 4K Only) ................................................................................................................ 7-10
Carriage (4 Roller), One Auxiliary Function Only ................................................................................................... 7-14
Carriage (6 Rollers), Class II................................................................................................................................ 7-16
Lowering Control Valve (Two Stage, 4K Only) ....................................................................................................... 7-19
Internal Hose Reeving (Two Stage, 4K Only) ......................................................................................................... 7-20
Mast Installation (Two Stage, 4K Only) ................................................................................................................. 7-22
Mast Finish Instructions (Two Stage, 5K Only)........................................................................................................ 7-25
Mast Assembly (Two Stage, 5K Only)................................................................................................................... 7-26
Lowering Control Valve (Two Stage, 5K Only) ....................................................................................................... 7-29
Carriage, Class II (6 Rollers, Two Stage, 5K Only) ................................................................................................. 7-30
Internal Hose Reeving (Two Stage, 5K Only) ......................................................................................................... 7-32
Elevating Section (Three Stage) ............................................................................................................................ 7-35
Mast Finish Instructions (Quad Mast Only)............................................................................................................. 7-41
Hoist Chains and Free Lift Hoses (Quad Mast Only) ............................................................................................... 7-42
Mast Assembly (Quad Mast Only)........................................................................................................................ 7-44
Control Valve, Lowering (Quad Mast Only)........................................................................................................... 7-47
Carriage, Class II (Quad Mast Only) .................................................................................................................... 7-48
Internal Hose Reeving Group (Single, Quad Mast Only) ......................................................................................... 7-51
Internal Hose Reeving Group (Double, Quad Mast Only) ........................................................................................ 7-55
Mast Tilt Assembly ............................................................................................................................................. 7-59
Sideshift Carriage Installation (Three Stage)........................................................................................................... 7-62
Sideshift Carriage Installation (Two Stage) ............................................................................................................ 7-66
Sideshift Carriage Assembly (Cascade) ................................................................................................................ 7-72
Sideshift Carriage Assembly (Bolzoni) .................................................................................................................. 7-74
High Speed Auxiliary Installation ......................................................................................................................... 7-76
Standoff Assembly.............................................................................................................................................. 7-81
Fork Assembly ................................................................................................................................................... 7-84
7-1 1/08/2008
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast
1/08/2008 7-2
Elevating Section (Two Stage, 3K Only)
Elevating Section (Two Stage, 3K Only) 7
2 1 25 21 24 23 22 20 3
11
17
15 16 4
P223-003-084-CA SHT 1 OF 2
Figure 7-1a: Elevating Section (Two Stage, 3K Only)
7-3 1/08/2008
33 37 36 24 22 23 9 20 8 12 13 14 27 29
28
1 10 34
29
47
35
19 54
26
40
7 32 38 31 6 5
P223-003-084-CB SHT 2 OF 2
Figure 7-1b: Elevating Section (Two Stage, 3K Only)
1/08/2008 7-4
FIGURE 7-1
ITEM NO.
1 23.33 ft. 00590-45243-71 Chain, Leaf A
2 22.08 ft. 00590-45243-71 Chain, Leaf B
3 1 00590-45321-71 Cylinder, Free Lift (See Figure 6-29.) A
1 00590-44938-71 Cylinder, Free Lift (See Figure 6-29.) B
4 1 00590-45232-71 Telescopic Weldment A
1 00590-45222-71 Telescopic Weldment B
5 1 00590-45234-71 Frame Weldment, Main A
1 00590-45235-71 Frame Weldment, Main B
6 1 00590-45367-71 Cylinder, Main Lift (See Figure 6-25.) A
1 00590-44951-71 Cylinder, Main Lift (See Figure 6-27.) B
7 1 00590-45236-71 Hose Assembly A
8 2 00590-45238-71 Stud, Main Frame
9 4 00590-45239-71 Screw
10 2 00590-45240-71 Screw
11 4 00590-45241-71 Bearing, Mast Roller
12 8 00590-45242-71 Spacer, Track Roller
13 8 00590-45211-71 Spacer, Track Roller
15 2 00590-45231-71 Stop, Tip Back
16 2 00590-45202-71 Nut
17 1 00590-47901-71 Carriage Weldment C
1 00590-45204-71 Carriage Weldment D
19 8 00590-45206-71 Link, Connecting
20 2 00590-45207-71 Bracket, Pulley
21 1 00590-45208-71 Pin, Pulley Free Lift
22 4 00590-45221-71 Spacer
23 1 00590-45210-71 Spacer
24 4 00590-45200-71 Bearing, Split Roller
25 5 00590-45212-71 Pin, Cotter
26 4 00590-45213-71 Anchor, Chain
27 5 00590-45214-71 Nut
28 2 00590-44535-71 Washer
29 1 00590-45215-71 Screw
31 1 00590-45216-71 Tee, Run Swivel
32 1 00590-45217-71 Union
33 2 00590-03159-71 Shim
34 4 00590-02992-71 Nut
35 2 00590-45218-71 U-Bolt
36 1 00590-45219-71 Pin, Pulley
37 1 00590-45245-71 Pulley, Hose
38 1 00590-45201-71 Line Assembly
A= 83 in. OACH
B= 88 in. OACH
C= 32 in. Carriage Width
D= 36 in. Carriage Width
List 7-1: Elevating Section (Two Stage, 3K Only) (Sheet 1 of 2)
7-5 1/08/2008
FIGURE 7-1
ITEM NO.
39 1 00590-45233-71 Screw (Not Shown)
40 4 00590-45267-71 Nut
47 2 00590-45268-71 Tubing
54 2 00590-45269-71 Bracket, Hose Retain
A= 83 in. OACH
B= 88 in. OACH
C= 32 in. Carriage Width
D= 36 in. Carriage Width
1/08/2008 7-6
Mast Finish Instructions
Mast Finish Instructions 7
4 2
208 - 40D - SAFETY DECALS SHT 1 OF 2
Figure 7-2a: Mast Finish Instructions
7-7 1/08/2008
Mast Finish Instructions 7
ITEM 1 - P/N 00590-45270-71
ITEM 2 - P/N 00590-45271-71

ITEM 4 - P/N 00590-45273-71
ITEM 6 - P/N 00590-45287-71
ITEM 3 - P/N 00590-45272-71
ITEM 5 - P/N 00590-45274-71
208 - 40D - SAFETY DECALS 2, 3, 4, 5, 6 SHT 2 OF 2
Figure 7-2b: Mast Finish Instructions
1/08/2008 7-8
FIGURE 7-2
ITEM NO.
1 6 00590-45270-71 No Hand Hold
2 3 00590-45271-71 No Step
3 3 00590-45272-71 Decal, Warning
4 1 00590-45273-71 No Step
5 1 00590-45274-71 Decal, Warning - Trapped Air
6 1 00590-45287-71 Decal, Warning
7 1 00590-45276-71 Mast Mounting Kit (Not Shown)
List 7-2: Mast Finish Instructions
7-9 1/08/2008
5 21 38 37 42 46 33 36 35 31 44
10
43
27
4
7
12
13
39
23
16
30
34
8
15
47 25
11 40
28 2
29
20 17 6
22
24
14 19 18 45
40D WELDMENTS
Figure 7-3: Elevating Section (Two Stage, 4K Only)
1/08/2008 7-10
FIGURE 7-3
ITEM NO.
1 1 00590-45266-71 Chain Assembly, Lift (77 in. OACH) (Not Shown)
1 00590-45278-71 Chain Assembly, Lift (83 in. OACH) (Not Shown)
2 1 00590-45281-71 Retainer, Free Lift Ram
4 1 00590-45282-71 Bracket, Lift Cylinder Mounting
5 2 00590-45283-71 Bumper
6 2 00590-45284-71 Screw
7 3 00590-45285-71 Screw
8 2 00590-45286-71 Screw
9 4 00590-45255-71 Screw (Not Shown)
10 4 00590-45253-71 Screw
11 4 00590-45275-71 Chain Anchor
12 2 00590-45246-71 Guard, Chain
13 2 00590-45247-71 Clamp
14 2 00590-45248-71 Pin, Cotter
15 4 00590-45249-71 Pin, Cotter
16 1 00590-45250-71 Crosshead
17 1 00590-44990-71 Valve, Flow Control (16.7 GPM)
19 1 00590-45252-71 Fitting
20 1 00590-45265-71 Fitting
21 1 00590-45254-71 Fitting
22 2 00590-45244-71 Nut
23 3 00590-45256-71 Clamp, Hose
24 4 00590-45257-71 Nut, Jam
25 7 00590-45258-71 Washer, Lock
26 4 00590-45259-71 Washer, Lock (Not Shown)
27 4 00590-45260-71 Washer, Lock
28 2 00590-45261-71 Screw
29 4 00590-45262-71 Nut, Jam
30 4 00590-45263-71 Pin
31 2 00590-45264-71 Plug, Wear
34 2 00590-45132-71 Sheave, Chain
35 1 00590-45220-71 Shim, Wear Plug
36 6 00590-45136-71 Shim, Load Roller
37 6 00590-45137-71 Shim, Cylinder
38 2 00590-45138-71 Ring, Snap
39 1 00590-44986-71 Ring, Snap
40 2 00590-45139-71 Ring, Snap
42 AR 00590-45140-71 Shim, Cylinder
43 1 00590-45141-71 Outer Upright (77 in. OACH)
1 00590-45142-71 Outer Upright (83 in. OACH)
7-11 1/08/2008
FIGURE 7-3
ITEM NO.
44 1 00590-45134-71 Inner Upright (77 in. OACH)
1 00590-45146-71 Inner Upright (83 in. OACH)
45 1 Ref. Cylinder, Free Lift (See Figure 6-24.)
46 1 Ref. Cylinder, Lift, Right-Hand (See Figure 6-27.)
47 1 Ref. Cylinder, Lift, Left-Hand (See Figure 6-28.)
1/08/2008 7-12
7-13 1/08/2008
Carriage (4 Roller), One Auxiliary Function Only
Carriage (4 Roller), One Auxiliary Function Only 7
4 1 11 12
5 9 10
40D CARRIAGE 4 ROLLER
Figure 7-4: Carriage (4 Roller), One Auxiliary Function Only
1/08/2008 7-14
Carriage (4 Roller), One Auxiliary Function Only
FIGURE 7-4
ITEM NO.
1 1 00590-45149-71 Carriage Class II (31 in.)
1 00590-45150-71 Carriage Class II (37 in.)
2 4 00590-45152-71 Screw, Cap
3 4 00590-45259-71 Washer, Lock
4 4 00590-45153-71 Roller
5 2 00590-45154-71 Chain Anchor
6 2 00590-45123-71 Pin, Chain
7 4 00590-45249-71 Pin, Cotter
8 2 00590-45248-71 Pin, Cotter
9 2 00590-45257-71 Nut, Jam
10 2 00590-45262-71 Nut
11 AR 00590-45136-71 Shim
12 4 00590-45189-71 Bearing, Roller
13 1 00590-45121-71 Fork, Stop Kit (Not Shown)
List 7-4: Carriage (4 Roller), One Auxiliary Function Only
7-15 1/08/2008
Carriage (6 Rollers), Class II
Carriage (6 Rollers), Class II 7
4 1 11 15 13 14
5 9 10 12
Figure 7-5: Carriage (6 Rollers), Class II
1/08/2008 7-16
FIGURE 7-5
ITEM NO.
1 1 00590-45149-71 Carriage Class II (31 in.)
2 4 00590-45152-71 Screw, Cap
3 4 00590-45259-71 Washer, Lock
4 4 00590-45153-71 Roller
5 2 00590-45154-71 Chain Anchor
6 2 00590-45123-71 Pin, Chain
7 4 00590-45249-71 Pin, Cotter
8 2 00590-45248-71 Pin, Cotter
9 2 00590-45257-71 Nut, Jam
10 2 00590-45262-71 Nut
11 AR 00590-45136-71 Shim
12 4 00590-45189-71 Bearing, Roller
13 2 00590-45143-71 Retainers
14 4 00590-45114-71 Screw, Cap
15 2 00590-45115-71 Roller
List 7-5: Carriage (6 Rollers), Class II
7-17 1/08/2008
1/08/2008 7-18
Lowering Control Valve (Two Stage, 4K Only)
Lowering Control Valve (Two Stage, 4K Only) 7
40D LOWERING CONTROL VALVE
Figure 7-6: Lowering Control Valve (Two Stage, 4K Only)
FIGURE 7-6
ITEM NO.
1 00590-45320-71 Valve, Lowering Control
1 1 00590-45116-71 Body, Valve
2 1 00590-45117-71 Cartridge, Valve (8 GPM)
1 00590-45118-71 Cartridge, Valve (11 GPM)
List 7-6: Lowering Control Valve (Two Stage, 4K Only)
7-19 1/08/2008
Internal Hose Reeving (Two Stage, 4K Only)
Internal Hose Reeving (Two Stage, 4K Only) 7
17
13
2 5
7 12
4
11
6
19
8 71 in. Retracted Channel 14

Length and Lower
9
15
10
18
Left-Hand Internal Reeving

Use When Installing
Left-Hand Reeving Only
16
40D INTERNAL HOSE REEVING
Figure 7-7: Internal Hose Reeving (Two Stage, 4K Only)
1/08/2008 7-20
FIGURE 7-7
ITEM NO.
1 1 00590-45119-71 Upper Guide, Left-Hand (77 in. OACH)
1 00590-45120-71 Upper Guide, Left-Hand (83 in. OACH)
1 00590-45126-71 Upper Guide, Right-Hand (77 in. OACH)
3 2 00590-45113-71 Hose (77 in. OACH)
2 00590-45145-71 Hose (83 in. OACH)
2 00590-45179-71 Hose (89 in. OACH)
2 00590-45180-71 Hose (95 in. OACH)
4 AR 00590-45181-71 Fitting A
5 AR 00590-45182-71 Fitting A
6 AR 00590-45183-71 Fitting A
7 1 00590-45184-71 Screw, Cap A
8 1 00590-45185-71 Washer, Lock A
9 1 00590-45186-71 Guard A
10 1 00590-45199-71 Sheave, Hose A
11 6 00590-45286-71 Screw, Cap A
12 7 00590-45258-71 Washer, Lock A
13 4 00590-45188-71 Clamp A
14 1 00590-45178-71 Spacer A
15 2 00590-45190-71 Screw, Cap A
16 1 00590-45191-71 Bar A
17 1 00590-45192-71 Screw, Cap A
18 2 00590-45193-71 Cap A
19 2 00590-45194-71 Cap A
A= Double Quantities For Double Reeving
List 7-7: Internal Hose Reeving (Two Stage, 4K Only)
7-21 1/08/2008
Mast Installation (Two Stage, 4K Only)
Mast Installation (Two Stage, 4K Only) 7
18 16 7
1 20
8
3
9
4
10
11
19
5 6 17 15 14 12 13
MA0181
Figure 7-8: Mast Installation (Two Stage, 4K Only)
1/08/2008 7-22
FIGURE 7-8
ITEM NO.
1 1 00590-45315-71 Valve Body
2 1 00590-45195-71 Fitting
3 1 00590-45196-71 Fitting
4 1 00590-45197-71 Hose
5 1 00590-45198-71 Fitting
6 1 00590-45167-71 Fitting, Adapter
7 1 00590-45165-71 Fitting
8 2 00590-45187-71 Pin, Tilt (See Figure 7-22b.)
9 2 00590-45158-71 Washer, Lock
10 2 00590-45159-71 Screw, Cap
11 2 00590-45160-71 Fitting, Grease
12 4 00590-45161-71 Washer, Lock
13 4 00590-45162-71 Screw, Cap
14 2 00590-45163-71 Screw, Cap
15 2 00590-45164-71 Bushing
16 2 00590-45177-71 Hose
17 1 00590-45182-71 Fitting
18 1 00590-45166-71 Fitting
19 2 00590-45156-71 Fitting
20 1 Ref. Hose (See Figure 6-2b.)
List 7-8: Mast Installation (Two Stage, 4K Only)
7-23 1/08/2008
1/08/2008 7-24
Mast Finish Instructions (Two Stage, 5K Only)
Mast Finish Instructions (Two Stage, 5K Only) 7
4 1
1
5 2
40D SAFETY DECALS
Figure 7-9: Mast Finish Instructions (Two Stage, 5K Only)
FIGURE 7-9
ITEM NO.
1 7 00590-45270-71 Decal, No Hand Hold
2 2 00590-45272-71 Decal, No Step
3 1 00590-45273-71 Decal, No Step
4 1 00590-45287-71 Decal, Warning
5 1 00590-45169-71 Decal, Warning, Carriage Stop
6 00590-45276-71 Mast Mounting Kit (Not Shown)
List 7-9: Mast Finish Instructions (Two Stage, 5K Only)
7-25 1/08/2008
Mast Assembly (Two Stage, 5K Only)
Mast Assembly (Two Stage, 5K Only) 7
5 21 37 36 46 32 35 34 31
44
10
43
7 27
13
12
4
38
47
23 16
15
33
8
30
11
25 39
28
2
1
20 17 6
29
24
22
14
19 18 45
40D WELDMENTS
Figure 7-10: Mast Assembly (Two Stage, 5K Only)
1/08/2008 7-26
FIGURE 7-10
ITEM NO.
1 1 00590-45266-71 Chain Assembly, Lift (77 in. OACH)
1 00590-45278-71 Chain Assembly, Lift (83 in. OACH)
2 1 00590-45281-71 Retainer, Free Lift Ram
4 1 00590-45282-71 Bracket, Lift Cylinder Mounting
5 2 00590-45283-71 Bumper
6 2 00590-45284-71 Screw
7 3 00590-45285-71 Screw
8 2 00590-45286-71 Screw
9 4 00590-45255-71 Screw (Not Shown)
10 4 00590-45253-71 Screw
11 4 00590-45275-71 Anchor, Chain
12 2 00590-45246-71 Guard, Chain
13 2 00590-45247-71 Clamp
14 2 00590-45248-71 Pin, Cotter
15 4 00590-45249-71 Pin, Cotter
16 1 00590-45250-71 Crosshead
19 1 00590-45252-71 Fitting
20 1 00590-45265-71 Fitting
21 1 00590-45254-71 Fitting
22 2 00590-45244-71 Nut
23 3 00590-45256-71 Clamp, Hose
24 4 00590-45257-71 Nut, Jam
25 7 00590-45258-71 Washer, Lock
27 4 00590-45260-71 Washer, Lock
28 2 00590-45261-71 Screw
29 4 00590-45262-71 Nut, Jam
30 4 00590-45263-71 Pin
31 2 00590-45264-71 Plug, Wear
33 2 00590-45132-71 Sheave, Chain
34 1 00590-45220-71 Shim, Wear Plug
35 6 00590-45136-71 Shim, Load Roller
36 AR 00590-45137-71 Shim, Cylinder
AR 00590-45140-71 Shim, Cylinder
37 2 00590-45138-71 Ring, Snap
38 1 00590-44986-71 Ring, Snap
39 2 00590-45139-71 Ring, Snap
43 1 00590-45141-71 Outer Upright (77 in. OACH)
List 7-10: Mast Assembly (Two Stage, 5K Only) (Sheet 1 of 2)
7-27 1/08/2008
FIGURE 7-10
ITEM NO.
44 1 00590-45134-71 Inner Upright (77 in. OACH)
45 1 Ref. Free Lift Cylinder (See Figure 6-26.)
46 1 Ref. Right-Hand Lift Cylinder (See Figure 6-27.)
47 1 Ref. Left-Hand Lift Cylinder (See Figure 6-28.)
List 7-10: Mast Assembly (Two Stage, 5K Only) (Sheet 2 of 2)
1/08/2008 7-28
Lowering Control Valve (Two Stage, 5K Only)
Lowering Control Valve (Two Stage, 5K Only) 7
Figure 7-11: Lowering Control Valve (Two Stage, 5K Only)
FIGURE 7-11
ITEM NO.
1 00590-45315-71 Valve, Lowering Control
1 1 00590-45116-71 Body, Valve
2 1 00590-45170-71 Cartridge, Valve
List 7-11: Lowering Control Valve (Two Stage, 5K Only)
7-29 1/08/2008
Carriage, Class II (6 Rollers, Two Stage, 5K Only)
Carriage, Class II (6 Rollers, Two Stage, 5K Only) 7
8 9 13 14
7 10 15
Figure 7-12: Carriage, Class II (6 Rollers, Two Stage, 5K Only)
1/08/2008 7-30
Carriage, Class II (6 Rollers, Two Stage, 5K Only)
FIGURE 7-12
ITEM NO.
1 4 00590-45255-71 Screw, Cap
2 4 00590-45259-71 Washer, Lock
3 4 00590-45153-71 Roller
4 2 00590-45248-71 Pin, Cotter
5 2 00590-45123-71 Chain Pin
6 4 00590-45249-71 Pin, Cotter
7 2 00590-45154-71 Anchor, Chain
8 AR 00590-45136-71 Shim
9 4 00590-45189-71 Bearing, Roller
2 00590-45257-71 Nut, Jam
10 2 00590-45262-71 Nut
13 2 00590-45143-71 Retainers
14 4 00590-45114-71 Screw, Cap
15 2 00590-45115-71 Roller
List 7-12: Carriage, Class II (6 Rollers, Two Stage, 5K Only)
7-31 1/08/2008
Internal Hose Reeving (Two Stage, 5K Only) 7
13
20
2
12
5
11
4
7
6
8 19
9 71 in. Retracted Channel

Length and Lower 14
10
15
17
Left-Hand Internal Reeving

Use When Installing
Left-Hand Reeving Only
16
40D INTERNAL HOSE REEVING
Figure 7-13: Internal Hose Reeving (Two Stage, 5K Only)
1/08/2008 7-32
FIGURE 7-13
ITEM NO.
3 2 00590-45113-71 Hose (77 in. OACH)
2 00590-45145-71 Hose (83 in. OACH)
2 00590-45179-71 Hose (89 in. OACH)
2 00590-45180-71 Hose (95 in. OACH)
4 1 00590-45181-71 Fitting A
5 1 00590-45182-71 Fitting A
6 1 00590-45183-71 Fitting A
7 1 00590-45184-71 Screw, Cap A
8 1 00590-45185-71 Washer, Lock A
9 1 00590-45186-71 Guard A
10 1 00590-45199-71 Sheave, Hose A
11 5 00590-45286-71 Screw, Cap A
12 6 00590-45258-71 Washer, Lock A
13 3 00590-45188-71 Clamp A
14 1 00590-45178-71 Spacer A
15 2 00590-45190-71 Screw, Cap A
16 1 00590-45191-71 Bar A
17 1 00590-45192-71 Screw, Cap A
18 2 00590-45193-71 Cap (Not Shown) A
19 2 00590-45194-71 Cap A
20 1 00590-44703-71 Fitting, Truck (Right-Hand IR) B
1 00590-44704-71 Fitting, Truck (Right-Hand IR)
21 1 00590-44717-71 Fitting, Truck (Left-Hand IR) (Not Shown) B
1 00590-44706-71 Fitting, Truck (Left-Hand IR) (Not Shown)
A= Double Quantities For Double Hose Reeving
B= For 77 in. OACH Only
List 7-13: Internal Hose Reeving (Two Stage, 5K Only)
7-33 1/08/2008
1/08/2008 7-34
Elevating Section (Three Stage)
Elevating Section (Three Stage) 7
ASSEMBLED VIEW
P223-003-031-B-1 SHT 1 OF 4
Figure 7-14a: Elevating Section (Three Stage)
7-35 1/08/2008
6 55 56 50 66 67
54 10
36
41
39 53 50
55 56 16
P223-003-031-B-2 SHT 2 OF 4
Figure 7-14b: Elevating Section (Three Stage)
1/08/2008 7-36
47 2 1 55 56 50 66 67 4 23 8 7
24
37
29
51
40
57
12
5
52
35
42
P223-003-031-B-3 SHT 3 OF 4
Figure 7-14c: Elevating Section (Three Stage)
7-37 1/08/2008
64 49 21 11 43 38 17
36
65
59 22
48 20
28
36
15
44
69
14 45
70
13
68
27
18
46
58
25
71 19 26 34
P223-003-031-B-4 SHT 4 OF 4
Figure 7-14d: Elevating Section (Three Stage)
1/08/2008 7-38
FIGURE 7-14
ITEM NO.
223-003-031/XXX Elevating Section (Three Stage)
1 2 00590-44696-71 Stud, Telescopic, Outer
2 2 00590-44708-71 Spacer, Telescopic Outer
3 2 00590-44709-71 Spacer, Cylinder
4 2 00590-44710-71 Shaft, Chain Pulley
5 1 00590-44711-71 Reducer, Hydraulic
6 2 00590-44712-71 Stud, Main Frame Roller
7 2 00590-44713-71 Pulley, Chain
8 1 00590-44714-71 Pulley, Lift Hose
9 1 00590-44715-71 Sleeve, Pulley
10 1 Ref. Main Frame, Mast Weldment A
11 1 Ref. Telescopic Weldment, Mast Inner A
12 1 Ref. Telescopic Weldment, Mast Outer A
13 1 Ref. Cylinder, Main (Left-Hand) A
14 1 Ref. Cylinder, Free Lift (Center) A
15 1 00590-44716-71 Bracket, Pulley
16 1 00590-47868-71 Carriage Weldment (32 in.)
1 00590-47869-71 Carriage Weldment (37 in.)
17 1 Ref. Cylinder, Main (Right-Hand) A
18 1 00590-44705-71 Anchor Block, Chain (Right-Hand)
19 1 00590-44676-71 Anchor Block, Chain (Left-Hand)
20 4 00590-44677-71 Anchor, Chain
21 2 00590-44678-71 Spacer, Pulley
22 1 00590-44679-71 Spacer, Pulley
23 1 00590-44680-71 Spacer, Pulley
24 3 00590-44681-71 Spacer, Pulley
25 1 00590-44682-71 Bracket, Formed Standoff
26 1 00590-44695-71 Hose Assembly
27 1 00590-44684-71 Hose Assembly
28 1 00590-44674-71 Hose Assembly
29 1 00590-47910-71 Hose Assembly (83 in. OACH)
1 00590-47859-71 Hose Assembly (88 in. OACH)
34 4 00590-03167-71 Screw
35 6 00590-39687-71 Screw
36 5 00590-03426-71 Screw
37 2 00590-44691-71 Screw
38 2 00590-47870-71 Stop, Carriage
39 2 00590-44693-71 Screw
40 2 00590-44719-71 Screw
41 2 00590-44675-71 Screw, Set
42 2 00590-45202-71 Nut
A= Contact Technical Support
List 7-14: Elevating Section (Three Stage) (Sheet 1 of 2)
7-39 1/08/2008
FIGURE 7-14
ITEM NO.
43 2 00590-03071-71 Screw
44 4 00590-44707-71 Nut
45 4 00590-44741-71 Nut
46 4 00590-44742-71 Screw
47 2 00590-44743-71 Screw
48 2 00590-44744-71 Pulley, Chain
49 2 00590-02973-71 Washer, Flat
50 14 00590-45241-71 Bearing, Mast Roller R
51 AR 00590-03463-71 Chain, Leaf (Stock Length 100 ft.) R
52 8 00590-03464-71 Link, Connecting R
53 2 00590-00112-71 Washer
54 2 00590-44535-71 Washer
55 AR 00590-45242-71 Shim
56 AR 00590-45211-71 Shim
57 1 00590-44746-71 Fitting, Bulkhead Elbow
59 2 00590-44748-71 Pin, Pulley Bracket
64 2 00590-42003-71 Screw
65 1 00590-44750-71 Dampener, Main Lift
66 AR 00590-44740-71 Shim
67 AR 00590-44752-71 Shim
68 2 00590-44753-71 Valve, Flow Control R
69 1 00590-44754-71 Valve, Flow Control R
71 2 00590-44755-71 Tee, Run
A= Contact Technical Support
List 7-14: Elevating Section (Three Stage) (Sheet 2 of 2)
1/08/2008 7-40
Mast Finish Instructions (Quad Mast Only)
Mast Finish Instructions (Quad Mast Only) 7
1 2 3
2 4
35D SAFETY DECALS
Figure 7-15: Mast Finish Instructions (Quad Mast Only)
FIGURE 7-15
ITEM NO.
1 2 00590-45271-71 Decal, No Step
2 9 00590-45270-71 Decal, Hands Off
3 1 00590-45272-71 Decal, Warning
4 1 00590-45273-71 Decal, No Step
6 1 00590-44757-71 Slack Chain Valve Kit (Not Shown) (includes:) A
1 00590-44758-71 Slack Chain Valve (No Available Spare Parts) A
A= Optional
List 7-15: Mast Finish Instructions (Quad Mast Only)
7-41 1/08/2008
Hoist Chains and Free Lift Hoses (Quad Mast Only)
Hoist Chains and Free Lift Hoses (Quad Mast Only) 7
3 1 2
HOIST CHAINS
FREE LIFT HOSE
35D HOIST CHAINS, 35D FREE LIFT HOSE
Figure 7-16: Hoist Chains and Free Lift Hoses (Quad Mast Only)
1/08/2008 7-42
Hoist Chains and Free Lift Hoses (Quad Mast Only)
FIGURE 7-16
ITEM NO.
1 2 00590-44759-71 Chain Assembly, Inner Boot Strap (77 in. OACH)
2 00590-44760-71 Chain Assembly, Inner Boot Strap (83 in. OACH)
2 2 00590-44720-71 Chain Assembly, Outer Boot Strap (77 in. OACH)
2 00590-44721-71 Chain Assembly, Outer Boot Strap (83 in. OACH)
3 2 00590-44725-71 Chain Assembly, Free Lift (77 in. OACH)
2 00590-44726-71 Chain Assembly, Free Lift (83 in. OACH)
4 2 00590-44728-71 Hose Assembly, Free Lift (77 in. OACH)
2 00590-44718-71 Hose Assembly, Free Lift (83 in. OACH)
List 7-16: Hoist Chains and Free Lift Hoses (Quad Mast Only)
7-43 1/08/2008
Mast Assembly (Quad Mast Only)
Mast Assembly (Quad Mast Only) 7
15 16 37 8 26 56 24 3 49 42 38 45 25 41
31 46
58
66
28 47
44
36
7
63
5
14
59
62
50
22
19
48
51
32
43
52
60
13
65 4
27
40
64
2 61 21 10 39 9 29 57 6 12 23 54 53 35
35D WELDMENTS
Figure 7-17: Mast Assembly (Quad Mast Only)
1/08/2008 7-44
FIGURE 7-17
ITEM NO.
1 1 00590-44733-71 Band
2 1 00590-44734-71 Bar, Stop
3 1 00590-44735-71 Bracket
4 1 00590-44736-71 Bracket
5 2 00590-45283-71 Bumper
6 4 00590-45114-71 Screw
7 1 00590-44737-71 Screw
8 1 00590-44653-71 Screw
9 1 00590-44751-71 Screw
10 4 00590-44694-71 Screw
12 2 00590-44609-71 Screw
13 6 00590-44610-71 Anchor, Chain
14 2 00590-45154-71 Anchor, Chain
15 2 00590-44611-71 Anchor, Chain
16 2 00590-45247-71 Clamp
17 10 00590-45248-71 Pin, Cotter (Not Shown)
18 20 00590-45249-71 Pin, Cotter (Not Shown)
19 1 00590-44612-71 Crosshead
21 2 00590-44613-71 Pin, Dowel
22 2 00590-44990-71 Valve, Flow Control
23 1 00590-44987-71 Fitting
24 1 00590-44614-71 Fitting, Bulkhead
25 1 00590-44615-71 Screw, Cap
26 1 00590-45166-71 Fitting, Hydraulic
27 2 00590-44616-71 Clamp, Hose
28 10 00590-45257-71 Nut
29 3 00590-45158-71 Washer, Lock
31 10 00590-45262-71 Nut
32 2 00590-44629-71 Pad
33 2 00590-45123-71 Pin, Chain, Free Lift (Not Shown) (See Figure 7-16.) A
34 8 00590-44618-71 Pin, Chain, Boot Strap (Not Shown) (See Figure 7-16.) A
35 1 00590-44608-71 Fuse, Piston
36 4 00590-44620-71 Plug, Wear
37 2 00590-44621-71 Plug, Wear
38 1 00590-44622-71 Retainer
39 10 00590-45189-71 Roller Assembly
40 2 00590-44623-71 Roller Assembly
41 1 00590-44624-71 Shaft
42 1 00590-44625-71 Shaft
43 2 00590-45132-71 Sheave
44 2 00590-44626-71 Sheave
45 1 00590-44627-71 Sheave
46 2 00590-44598-71 Sheave Assembly
47 6 00590-44619-71 Shim
48 36 00590-45136-71 Roller Shim
List 7-17: Mast Assembly (Quad Mast Only) (Sheet 1 of 2)
7-45 1/08/2008
FIGURE 7-17
ITEM NO.
49 1 00590-44992-71 Ring, Snap
50 1 00590-44986-71 Ring, Snap
51 5 00590-45139-71 Ring, Snap
52 2 00590-44617-71 Screw
53 1 00590-44588-71 Spring
54 1 00590-44589-71 Guide, Spring
55 4 00590-45153-71 Roller, Thrust
56 1 00590-44590-71 Tube Assembly
57 1 00590-44591-71 Tube Assembly
58 1 00590-44592-71 Shim
59 1 00590-44593-71 Shim
60 1 00590-44594-71 Frame, Weldment, Main (77 in. OACH)
1 00590-44595-71 Frame, Weldment, Main (83 in. OACH)
61 1 00590-44599-71 Telescopic, Intermediate, Outer (77 in. OACH)
1 00590-44600-71 Telescopic, Intermediate, Outer (83 in. OACH)
62 1 00590-44604-71 Telescopic, Intermediate, Inner (77 in. OACH)
1 00590-44605-71 Telescopic, Intermediate, Inner (83 in. OACH)
63 1 00590-44628-71 Telescopic, Inner (77 in. OACH)
1 00590-44654-71 Telescopic, Inner (83 in. OACH)
64 1 Ref Cylinder Assembly, Free Lift (See Figure 6-32.)
65 1 Ref Cylinder Assembly, Main, Right-Hand (See Figure 6-33.)
66 1 Ref Cylinder Assembly, Main Left-Hand (See Figure 6-34.)
List 7-17: Mast Assembly (Quad Mast Only) (Sheet 2 of 2)
1/08/2008 7-46
Control Valve, Lowering (Quad Mast Only)
Control Valve, Lowering (Quad Mast Only) 7
Figure 7-18: Control Valve, Lowering (Quad Mast Only)
FIGURE 7-18
ITEM NO.
1 00590-45316-71 Valve, Control Lowering (11 Gallon)
1 00590-45315-71 Valve, Control Lowering (12 Gallon)
1 1 00590-45116-71 Body, Valve
2 1 00590-45117-71 Valve, Cartridge (8 Gallon)
1 00590-45118-71 Valve, Cartridge (11 Gallon)
1 00590-45170-71 Valve, Cartridge (12 Gallon)
List 7-18: Control Valve, Lowering (Quad Mast Only)
7-47 1/08/2008
Carriage, Class II (Quad Mast Only)
Carriage, Class II (Quad Mast Only) 7
8 7 9 1 2 3 11 14 13
6 12
4 10 15
35D 6 ROLLER CARRIAGE
Figure 7-19: Carriage, Class II (Quad Mast Only)
1/08/2008 7-48
FIGURE 7-19
ITEM NO.
1 00590-45313-71 Carriage, Class II (37 in.)
1 4 00590-45255-71 Screw, Cap
2 4 00590-45259-71 Washer, Lock
3 4 00590-45153-71 Roller, Thrust
4 2 00590-45248-71 Pin, Cotter
5 2 00590-45262-71 Nut
6 2 00590-45257-71 Nut
7 2 00590-45154-71 Anchor, Chain
8 4 00590-45249-71 Pin, Cotter
9 2 00590-45123-71 Pin
10 AR 00590-45136-71 Shim
11 4 00590-45189-71 Roller
12 2 00590-45115-71 Roller, Undersized
13 4 00590-45114-71 Screw, Cap
14 2 00590-45143-71 Plate, Retainer
15 2 00590-45121-71 Fork, Stop Kit
List 7-19: Carriage, Class II (Quad Mast Only)
7-49 1/08/2008
1/08/2008 7-50
Internal Hose Reeving Group (Single, Quad Mast Only)
Internal Hose Reeving Group (Single, Quad Mast Only) 7
14
10
34
18
24
3 31
25
4 1 20
1012609A-723-1 SHT 1 OF 2
Figure 7-20a: Internal Hose Reeving Group (Single, Quad Mast Only)
7-51 1/08/2008
Internal Hose Reeving Group (Single, Quad Mast Only) 7
29 33 27 32
15 30 23
35 26 19
28
16
22
11 8 12 13 21
1012609A-723-2 SHT 2 OF 2
Figure 7-20b: Internal Hose Reeving Group (Single, Quad Mast Only)
1/08/2008 7-52
FIGURE 7-20
ITEM NO.
1 4 00590-44658-71 Clamp, Hose
2 6 00590-44659-71 Clamp, Hose
3 3 00590-44660-71 Bar, Hose Clamp
4 2 00590-44673-71 Bar, Hose Clamp
5 1 00590-45181-71 Union, Bulkhead
6 1 00590-44662-71 Strap
7 6 00590-45286-71 Screw
8 1 00590-44652-71 Screw
9 3 00590-44664-71 Screw
10 10 00590-44665-71 Screw
11 1 00590-44666-71 Screw
12 1 00590-45183-71 Fitting, Bulkhead
13 1 00590-45182-71 Fitting
14 1 00590-44667-71 Guide, Bar
15 2 00590-44668-71 Hose Guard
16 1 00590-44669-71 Bracket Carriage
18 7 00590-45158-71 Washer, Lock
19 1 00590-45185-71 Washer, Lock
20 1 00590-44670-71 Guide, Lower (77 in. OACH)
1 00590-44670-71 Guide, Lower (83 in. OACH)
21 2 00590-45193-71 Nut
22 1 00590-44639-71 Nut
23 1 00590-44661-71 Nut
24 1 00590-44632-71 Plate
25 1 00590-44633-71 Bumper
26 1 00590-44634-71 Bar, Retainer
27 3 00590-44635-71 Sheave
28 2 00590-44636-71 Sheave
29 3 00590-44992-71 Ring, Snap
30 2 00590-44637-71 Shaft, Stub
31 1 00590-44638-71 Guide, Upper (77 in. OACH)
1 00590-44638-71 Guide, Upper (83 in. OACH)
32 1 00590-44642-71 Bracket, Hose Pulley
33 3 00590-45140-71 Washer
34 3 00590-45260-71 Washer
35 1 00590-44643-71 Washer
36 2 00590-44644-71 Hose Assembly, Mast (77 in. OACH) (Not Shown)
2 00590-44645-71 Hose Assembly, Mast (83 in. OACH) (Not Shown)
List 7-20: Internal Hose Reeving Group (Single, Quad Mast Only) (Sheet 1 of 2)
7-53 1/08/2008
FIGURE 7-20
ITEM NO.
37 2 00590-44649-71 Hose Assembly, Free Lift (77 in. OACH) (Not Shown)
2 00590-44771-71 Hose Assembly, Free Lift (83 in. OACH) (Not Shown)
List 7-20: Internal Hose Reeving Group (Single, Quad Mast Only) (Sheet 2 of 2)
1/08/2008 7-54
Internal Hose Reeving Group (Double, Quad Mast Only)
Internal Hose Reeving Group (Double, Quad Mast Only) 7
10 23
34
11
13
14
24
3 1 19
1012609A-724-1 SHT 1 OF 2
Figure 7-21a: Internal Hose Reeving Group (Double, Quad Mast Only)
7-55 1/08/2008
Internal Hose Reeving Group (Double, Quad Mast Only) 7
29 33 26 32 8
9 15 22
12 35 18
30
28
20
2 25 5 17 21
1012609A-724-2 SHT 2 OF 2
Figure 7-21b: Internal Hose Reeving Group (Double, Quad Mast Only)
1/08/2008 7-56
FIGURE 7-21
ITEM NO.
1 4 00590-44658-71 Clamp, Hose
2 8 00590-44659-71 Clamp, Hose
3 1 00590-44673-71 Bar, Hose Clamp
4 4 00590-44660-71 Bar, Hose Clamp
5 1 00590-44873-71 Bracket, Formed
6 4 00590-45181-71 Union, Bulkhead
7 1 00590-44662-71 Strap
8 6 00590-45286-71 Screw
9 1 00590-44874-71 Screw
10 3 00590-44664-71 Screw
11 10 00590-44665-71 Screw
12 1 00590-44666-71 Screw
13 1 00590-44667-71 Guide, Bar
14 1 00590-44875-71 Guide, Upper (77 in. OACH)
15 2 00590-44668-71 Guard, Hose
17 7 00590-45158-71 Washer, Lock
18 1 00590-45185-71 Washer, Lock
19 1 00590-44879-71 Guide, Lower (77 in. OACH)
20 2 00590-45193-71 Nut
21 1 00590-44639-71 Nut
22 1 00590-44661-71 Nut
23 1 00590-44883-71 Plate
24 1 00590-44633-71 Bumper
25 1 00590-44634-71 Bar, Retainer
26 5 00590-44635-71 Sheave
28 2 00590-44884-71 Sheave
29 5 00590-44992-71 Ring, Snap
30 2 00590-44885-71 Shaft, Stub
32 1 00590-44642-71 Bracket, Hose Pulley
33 3 00590-45140-71 Washer
34 3 00590-45260-71 Washer
35 1 00590-44643-71 Washer
List 7-21: Internal Hose Reeving Group (Double, Quad Mast Only) (Sheet 1 of 2)
7-57 1/08/2008
FIGURE 7-21
ITEM NO.
List 7-21: Internal Hose Reeving Group (Double, Quad Mast Only) (Sheet 2 of 2)
1/08/2008 7-58
Mast Tilt Assembly
Mast Tilt Assembly 7
16
D D 14
15
SECTION D-D
12
13
SECTION C-C
C
223-001-329_V1, 1044139_E3, E5, E6 SHT 1 OF 2
Figure 7-22a: Mast Tilt Assembly
7-59 1/08/2008
Mast Tilt Assembly
Mast Tilt Assembly 7
SEE DETAIL B SEE DETAIL A
2 8
5
9
1 7
DETAIL B
4
DETAIL A
P223-001-329A, P223-001-329 2 OF 2
Figure 7-22b: Mast Tilt Assembly
1/08/2008 7-60
Mast Tilt Assembly
FIGURE 7-22
ITEM NO.
1 2 00590-44880-71 Anchor, Tilt Cylinder (3.85 in. Long) A, C
2 00590-44851-71 Anchor, Tilt Cylinder (4.85 in. Long) A, B
2 00590-44852-71 Anchor, Tilt Cylinder (5.85 in. Long) B
2 2 Ref Ram Assembly, Tilt, Bottlers Tilt (See Figure 6-38b.) C
2 Ref Ram Assembly, Tilt (See Figure 6-38a.) A, B
3 2 00590-44853-71 Ring, Retaining
4 2 00590-44854-71 Bushing, Oil Impreg R
5 2 00590-44855-71 Nut
6 1 00590-44856-71 Elbow, 90 Degree
8 2 00590-44857-71 Pin, Cotter
9 2 00590-44870-71 Pin, Clevis
12 2 00590-44580-71 Bearing
13 6 00590-44581-71 Washer
14 2 00590-47907-71 Clamp, Hose
15 1 00590-44187-71 Bracket
16 1 00590-47883-71 Sensor-Proximity
A= 3 Degree Forward, 5 Degree Back
B= 5 Degree Forward, 3 Degree Back
C= 10 Degree Forward, 3 Degree Back
List 7-22: Mast Tilt Assembly
7-61 1/08/2008
Sideshift Carriage Installation (Three Stage)
Sideshift Carriage Installation (Three Stage) 7
15
18
17
15
16
DETAIL A DETAIL B
(See Figure 7-14d.)
SEE DETAIL A
A1
A2
SEE DETAIL B
SEE DETAIL C
SEE DETAIL F
SEE DETAIL E
SEE DETAIL D G
ASSEMBLED VIEW
P223-001-465-N1, N2, N3 SHT 1 OF 3
Figure 7-23a: Sideshift Carriage Installation (Three Stage)
1/08/2008 7-62
9
10
1 14
19
12
DETAIL C DETAIL D
11
DETAIL E
P223-001-465-N4, N5, N6 SHT 2 OF 3
Figure 7-23b: Sideshift Carriage Installation (Three Stage)
7-63 1/08/2008
21
SEE DETAIL H
VIEW G-G
DETAIL F 6
8 7 27 4 13
A2 A1 3 7
DETAIL H
P223-001-465-N7, N8, N9 SHT 3 OF 3
Figure 7-23c: Sideshift Carriage Installation (Three Stage)
1/08/2008 7-64
FIGURE 7-23
ITEM NO.
4 8 00590-03428-71 Screw
5 1 00590-44691-71 Screw
6 2 00590-03085-71 Screw
7 1 00590-45602-71 Sideshift Carriage Assembly (37 in. Wide Bolzoni)
1 00590-45600-71 Sideshift Carriage Assembly (32 in. Wide Bolzoni)
8 1 00590-44863-71 Sideshift Carriage Assembly (32 in. Wide Cascade)
1 00590-44864-71 Sideshift Carriage Assembly (37 in. Wide Cascade)
9 2 00590-02992-71 Nut
10 2 00590-44865-71 Hose Assembly A, E
2 00590-44866-71 Hose Assembly B, F
2 00590-44867-71 Hose Assembly C, G
2 00590-44868-71 Hose Assembly D, H
2 00590-44894-71 Hose Assembly I
11 2 00590-44850-71 Hose Assembly A, E
2 00590-44882-71 Hose Assembly B, F
2 00590-44916-71 Hose Assembly C, G
12 1 00590-44919-71 Bracket Weldment, Hose
13 2 00590-03346-71 Clamp, Hose
14 1 00590-44920-71 Bolt, Hose Anchor
15 1 00590-46324-71 Pulley, Auxiliary Hose
16 1 00590-44715-71 Sleeve, Pulley
17 2 00590-44922-71 Spacer, Pulley
18 1 00590-44680-71 Spacer, Pulley
19 1 00590-44923-71 Plate, Back-Up
21 2 00590-44936-71 Clamp, Auxiliary Hose
27 2 00590-44925-71 Screw, Flow Control
28 2 00590-02973-71 Washer, Flat (Not Shown)
29 2 00590-42003-71 Screw (Not Shown)
30 2 00590-44748-71 Pin, Pulley Bracket (Not Shown)
A= Three Stage (83 in. OACH With 32 in. Carriage Width)
B= Three Stage (99 in. OACH With 32 in. Carriage Width)
C= Three Stage (107 in. OACH With 32 in. Carriage Width)
D= Three Stage (88 in. OACH With 32 in. Carriage Width)
E= Three Stage (83 in. OACH With 32 in. Carriage Width)
F= Three Stage (99 in. OACH With 37 in. Carriage Width)
G= Three Stage (107 in. OACH With 37 in. Carriage Width)
H= Three Stage (88 in. OACH With 37 in. Carriage Width)
I= Three Stage (95 in. OACH With 37 in. Carriage Width)
List 7-23: Sideshift Carriage Installation (Three Stage)
7-65 1/08/2008
Sideshift Carriage Installation (Two Stage)
Sideshift Carriage Installation (Two Stage) 7
1 2
20
18
19
21
10
P223-003-118-HX1 SHT 1 OF 5
Figure 7-24a: Sideshift Carriage Installation (Two Stage)
1/08/2008 7-66
2 16
(See Figure 7-1a.)
TELESCOPIC LIFT CYLINDER
P223-003-118-HX2 SHT 2 OF 5
Figure 7-24b: Sideshift Carriage Installation (Two Stage)
7-67 1/08/2008
16
6 1
(See Figure 7-1a.)
MAIN LIFT CYLINDER
P223-003-118-HX3 SHT 3 OF 5
Figure 7-24c: Sideshift Carriage Installation (Two Stage)
1/08/2008 7-68
17 24
11
P223-003-118-HX4 SHT 4 OF 5
Figure 7-24d: Sideshift Carriage Installation (Two Stage)
7-69 1/08/2008
4
28
22
P223-003-118-HX5, HX6 SHT 5 OF 5
Figure 7-24e: Sideshift Carriage Installation (Two Stage)
1/08/2008 7-70
FIGURE 7-24
ITEM NO.
1 2 00590-44927-71 Hose Assembly A
4 1 00590-45602-71 Sideshift Carriage Assembly (37 in. Wide Bolzoni)
1 00590-45600-71 Sideshift Carriage Assembly (32 in. Wide Bolzoni)
5 2 00590-44928-71 Elbow, 90 Degree
6 2 00590-44929-71 Hose Assembly B
9 2 00590-03207-71 Screw
10 2 00590-03085-71 Screw
11 4 00590-02992-71 Nut
16 4 00590-44933-71 Pulley, Sideshift
17 2 00590-44934-71 U-Bolt
18 2 00590-44935-71 Line Assembly
19 4 00590-44904-71 Cap, Tubing Clamp
20 1 00590-44902-71 Spacer, Tubing Clamp
21 1 00590-44924-71 Clamp Hose
22 2 00590-00811-71 Strap
24 2 00590-44895-71 Bracket, Hose Retainer
A= 83 in. OACH
B= 88 in. OACH
List 7-24: Sideshift Carriage Installation (Two Stage)
7-71 1/08/2008
Sideshift Carriage Assembly (Cascade)
Sideshift Carriage Assembly (Cascade) 7
10 9 20 2 1
11
16 8 3 7 6 5
14 12 18
13 19
15
17
QUICK DISCONNECT OPTIONAL

LOWER HOOKS (IF EQUIPPED) PALLET GUARD
P1006326&7B1, B2, B3
Figure 7-25: Sideshift Carriage Assembly (Cascade)
1/08/2008 7-72
Sideshift Carriage Assembly (Cascade)
FIGURE 7-25
ITEM NO.
00590-44863-71 Carriage, Sideshift Assembly
00590-44864-71 Carriage, Sideshift Assembly
1 2 00590-44896-71 Upper Bearing Composite R
2 00590-44897-71 Upper Bearing Composite (Bronze) A
2 1 00590-44898-71 Cylinder, Sideshift Assembly (includes:)
1 00590-44899-71 Seal Kit
3 AR 00590-44900-71 Lower Bearing Composite R
4 4 00590-44901-71 Nut
4 00590-44914-71 Nut
5 2 00590-44903-71 Hook, Lower R
6 4 00590-44893-71 Washer
7 4 00590-44905-71 Screw, Cap
8 1 Ref Frame Weldment (Not Available)
9 2 00590-44906-71 Safety Decal
10 1 00590-45121-71 Fork Stop Kit (Quantity 2 included)
11 2 00590-44907-71 Flow Restrictor 1.5 mm
12 2 00590-44908-71 Quick Disconnect, Lower Hook, C.L.
13 2 00590-44909-71 Pin, Quick Disconnect
14 4 00590-44910-71 Screw, Cap
15 2 00590-44911-71 Guide
16 2 00590-44912-71 Pin, Roll
17 1 00590-44828-71 Pallet Guard
18 2 00590-44926-71 Screw, Cap
19 2 00590-44869-71 Washer, Lock
20 2 Ref Fitting 90 Degree, JIC 6-6
21 1 00590-44784-71 Lower Hook (Service Kit) (Not Shown)
A= Optional
List 7-25: Sideshift Carriage Assembly (Cascade)
7-73 1/08/2008
Sideshift Carriage Assembly (Bolzoni)
Sideshift Carriage Assembly (Bolzoni) 7
4 1
2
3
5
6
7
8
10
11
12
13
14
20
15
16
17
1
21
19 18
1024557
Figure 7-26: Sideshift Carriage Assembly (Bolzoni)
1/08/2008 7-74
Sideshift Carriage Assembly (Bolzoni)
FIGURE 7-26
ITEM NO.
1 00590-45602-71 Carriage, Sideshift Assembly (37 in.)
1 00590-45600-71 Carriage, Sideshift Assembly (32 in.)
1 3 00590-45507-71 Fitting, Grease
2 3 00590-45506-71 Pad, Upper
3 1 00590-45505-71 Support, Cylinder (32 in.)
1 00590-45603-71 Support, Cylinder (37 in.)
4 1 00590-45496-71 Cylinder Assembly (4 in.)
1 00590-45511-71 Cylinder Assembly (8 in.)
5 2 00590-39514-71 Piston (4 in.)
2 00590-39515-71 Piston (8 in.)
6 1 00590-39516-71 Seal A
7 1 NSS O-Ring A
8 1 NSS Seal A
9 2 NSS Ring, Cylinder Cap
10 2 00590-39518-71 Cap
11 1 00590-45501-71 Seal A
12 1 NSS Wiper A
13 1 00590-39520-71 Rod (4 in.)
1 00590-39522-71 Rod (8 in.)
14 4 00590-45500-71 Nut
15 2 00590-45499-71 Hook, Lower
16 2 00590-45498-71 Pad Lower, Hook
17 2 00590-45518-71 Pad Lower
18 4 00590-45502-71 Washer
19 4 00590-45526-71 Screw
20 2 00590-45497-71 Pin, Split
21 1 N/A Frame, Sideshift
22 1 00590-39529-71 Seal Kit (Not Shown) R
List 7-26: Sideshift Carriage Assembly (Bolzoni)
7-75 1/08/2008
High Speed Auxiliary Installation
High Speed Auxiliary Installation 7
15
30 5
25
1 10
16
17
14
6
26
32
31
20
13 18 8 13 21
P223-001-995H_PG2 SHT 1 OF 3
Figure 7-27a: High Speed Auxiliary Installation
1/08/2008 7-76
4 8
27
7 12
19
33
25
41 23 34 22
P223-001-995H_PG3 SHT 2 OF 3
Figure 7-27b: High Speed Auxiliary Installation
7-77 1/08/2008
28 3
42
37
11 24
29 3
24
P223-001-995H_PG4 SHT 3 OF 3
Figure 7-27c: High Speed Auxiliary Installation
1/08/2008 7-78
FIGURE 7-27
ITEM NO.
2 1 00590-03431-71 Screw
3 4 00590-39687-71 Screw
4 1 00590-03428-71 Screw
5 1 00590-44691-71 Screw
6 2 00590-03085-71 Screw
7 2 00590-44765-71 Screw
8 4 00590-02992-71 Nut
9 5 00590-42978-71 Strap
10 3 00590-44766-71 Spring, Tension
11 1 00590-44767-71 Module Diode Assembly
12 4 00590-03346-71 Clamp Hose
13 1 00590-44920-71 Bolt, Hose Anchor
14 4 00590-46324-71 Pulley, Auxiliary Hose
15 1 00590-44715-71 Sleeve, Pulley
16 2 00590-44922-71 Spacer, Pulley
17 1 00590-44680-71 Spacer, Pulley
18 1 00590-44923-71 Plate, Back-Up
19 1 Ref Carriage, Sideshift Assembly (See Figure 7-25.) and (See
Figure 7-26.)
20 2 00590-44936-71 Clamp Hose
21 1 00590-44919-71 Bracket Weldment, Hose
22 1 00590-44768-71 Guard, Hose
23 2 00590-44928-71 Fitting, Rework
25 1 00590-44770-71 Harness Assembly (83 in. OACH)
1 00590-44782-71 Harness Assembly (99 in. OACH)
26 2 00590-44775-71 Pulley, Cable
27 1 00590-44776-71 Clamp, U-Bolt
28 1 00590-44777-71 Standoff Assembly (2 Valves on Standoff)
29 1 00590-44778-71 Standoff Assembly (3 Valves on Standoff)
1 00590-44830-71 Hose Assembly (95 in. OACH) (1 Auxiliary Function)
List 7-27: High Speed Auxiliary Installation (Sheet 1 of 2)
7-79 1/08/2008
FIGURE 7-27
ITEM NO.
33 1 00590-44833-71 Hose Assembly
34 1 00590-44834-71 Hose Assembly
42 AR 00590-45634-71 Plate, Spacer (Not Shown)
List 7-27: High Speed Auxiliary Installation (Sheet 2 of 2)
1/08/2008 7-80
Standoff Assembly
Standoff Assembly 7
2 6 7 2 6
5 7
15 14
11
14
12
10
8 9 10 2 15
VIEW A VIEW B
2 AUXILIARY FUNCTIONS 1 OR 2 AUXILIARY FUNCTIONS

WITH FACTORY INSTALLED SIDESHIFT WITH FACTORY INSTALLED SIDESHIFT
P223-001-997B_VIEW A, P223-001-997-B-2X SHT 1 OF 2
Figure 7-28a: Standoff Assembly
7-81 1/08/2008
Standoff Assembly
Standoff Assembly 7
2
2
7 7
15 6
6
11
5
16
14
2
VIEW D
2 AUXILIARY FUNCTIONS WITHOUT

FACTORY INSTALLED SIDESHIFT
VIEW C
5 7
1 TO 3 AUXILIARY FUNCTIONS
WITHOUT FACTORY INSTALLED
SIDESHIFT 15
6
12 14
VIEW E
3 AUXILIARY FUNCTIONS WITHOUT FACTORY

INSTALLED SIDESHIFT
P223-001-997-B-3X, P223-001-997B_VIEW D, VIEW E SHT 2 OF 2
Figure 7-28b: Standoff Assembly
1/08/2008 7-82
Standoff Assembly
FIGURE 7-28
ITEM NO.
1 2 00590-44848-71 Fitting Hydraulic
2 4 00590-44837-71 Plug, Hollow Hex
3 2 00590-44827-71 Fitting Hydraulic (Not Shown)
4 2 00590-44839-71 Cap, Hydraulic (Not Shown)
5 6 00590-44840-71 Fitting Hydraulic
6 6 00590-44841-71 Connector, Nipple
7 6 00590-44842-71 Connector, Coupler
9 1 00590-44843-71 Elbow, 45 Degree
10 2 00590-44844-71 Elbow, 90 Degree
11 1 00590-44845-71 Manifold Assembly (2 Valve) (includes: 2 of item 15)
12 1 00590-44846-71 Manifold Assembly (3 Valve) (includes: 3 of item 15)
13 1 00590-44847-71 Screw (Not Shown)
14 1 00590-44816-71 Standoff, Formed
15 AR 00590-45033-71 Solenoid Valve Assembly
16 1 00590-47899-71 Standoff, Formed
List 7-28: Standoff Assembly
7-83 1/08/2008
Fork Assembly
Fork Assembly 7
1 1
STANDARD CHISEL
P223-001-626-C, 627-C, P811-885
Figure 7-29: Fork Assembly
1/08/2008 7-84
Fork Assembly
FIGURE 7-29
ITEM NO.
1 2 00590-44814-71 Fork Assembly (30 in. Length) A
2 00590-44836-71 Fork Assembly (36 in. Length) A
2 00590-44807-71 Fork Assembly (42 in. Length) (1.75 in. Lowered) A
2 00590-44810-71 Fork Assembly (60 in. Length) (1.75 in. Lowered) A
2 00590-44811-71 Fork Assembly (30 in. Length) B
2 00590-44813-71 Fork Assembly (42 in. Length) (1.5 in. Lowered) B
2 00590-44815-71 Fork Assembly (30 in. Length) C
2 00590-44817-71 Fork Assembly (42 in. Length) (1.5 in. Lowered) C
2 00590-44820-71 Fork Assembly (60 in. Length) (1.5 in. Lowered) C
2 00590-44821-71 Fork Assembly (30 in. Length) D
2 00590-44825-71 Fork Assembly (60 in. Length) (1.75 in. Lowered) D
2 2 00590-45059-71 Fork Pin R
A= 5K Standard
B= 5K Chisel
C= 3.5K and 4K Standard
D= 3.5K and 4K Chisel
List 7-29: Fork Assembly
7-85 1/08/2008
Fork Assembly
1/08/2008 7-86
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index
APPENDIX A Alphabetical Parts Index
Description Part No. Page Description Part No. Page

Adapter Hydraulic . . . . . . . . . . . . . . . . 00590-44076-71 . . 6-43 Backrest Guard (Width 32 in., Height 36 in.). . . . . . . . . . . . . . . .
Adapter, Filter . . . . . . . . . . . . . . . . . . . 00590-03189-71 . . . 6-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44321-71 . . 2-31
Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44075-71 . . 6-21 Backrest Guard (Width 32 in., Height 42 in.). . . . . . . . . . . . . . . .
Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44076-71 . . 6-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44324-71 . . 2-31
Adaptor . . . . . . . . . . . . . . . . . . . . . . . 00590-44552-71 . . 4-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44327-71 . . 2-31
Adaptor, Flow Control . . . . . . . . . . . . . 00590-44073-71 . . 6-21 Backrest Guard (Width 37 in., Height 60 in.). . . . . . . . . . . . . . . .
Adaptor, Hydraulic . . . . . . . . . . . . . . . 00590-44303-71 . . . 3-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47900-71 . . 2-31
Anchor Block, Chain (Left-Hand) . . . . . . 00590-44676-71 . . 7-39 Bag, Case . . . . . . . . . . . . . . . . . . . . . 00590-03578-71 . . 2-17
Anchor Block, Chain (Right-Hand) . . . . . 00590-44705-71 . . 7-39 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03572-71 . . . 6-9
Anchor, Chain . . . . . . . . . . . . . . . . . . 00590-44610-71 . . 7-45 Band . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44733-71 . . 7-45
Anchor, Chain . . . . . . . . . . . . . . . . . . 00590-44611-71 . . 7-45 Bar . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45191-71 . . 7-21
Anchor, Chain . . . . . . . . . . . . . . . . . . 00590-45154-71 . . 7-45 Bar . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45191-71 . . 7-33
Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-44319-71 . . . 3-3 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . 00590-45403-71 . . 5-19
Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-44677-71 . . 7-39 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 00590-44436-71 . . 5-13
Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-45213-71 . . . 7-5 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 00590-44470-71 . . 5-19
Anchor, Plastic Mount. . . . . . . . . . . . . . 00590-00557-71 . . 5-61 Bar, Hose Clamp. . . . . . . . . . . . . . . . . 00590-44660-71 . . 7-53
Anchor, Tilt Cylinder (3.85 in. Long) . . . 00590-44880-71 . . 7-61 Bar, Hose Clamp. . . . . . . . . . . . . . . . . 00590-44673-71 . . 7-57
Anchor, Tilt Cylinder (4.85 in. Long) . . . 00590-44851-71 . . 7-61 Bar, Pivot . . . . . . . . . . . . . . . . . . . . . . 00590-44558-71 . . 4-15
Anchor, Tilt Cylinder (5.85 in. Long) . . . 00590-44852-71 . . 7-61 Bar, Retainer. . . . . . . . . . . . . . . . . . . . 00590-44634-71 . . 7-53
Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44013-71 . . 5-29 Bar, Retainer. . . . . . . . . . . . . . . . . . . . 00590-44634-71 . . 7-57
Arm, Spring . . . . . . . . . . . . . . . . . . . . 00590-44545-71 . . 4-15 Bar, Stop . . . . . . . . . . . . . . . . . . . . . . 00590-44734-71 . . 7-45
Arm, Yoke . . . . . . . . . . . . . . . . . . . . . 00590-44011-71 . . 5-29 Base Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-44200-71 . . 5-43
Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44036-71 . . 5-37 Base Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-44243-71 . . 5-45
Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44192-71 . . 5-43 Base . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44056-71 . . 5-21
Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44201-71 . . 5-45 Base . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44063-71 . . 5-21
Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44207-71 . . 5-39 Base, Contact Switch . . . . . . . . . . . . . . 00590-03249-71 . . 5-14
Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44025-71 . . 5-35 Base, Mounting . . . . . . . . . . . . . . . . . . 00590-39797-71 . . 5-53
Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44217-71 . . 5-41 Base, Spring . . . . . . . . . . . . . . . . . . . . 00590-44101-71 . . 5-29
Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44257-71 . . 5-47 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44026-71 . . 5-35
Armature . . . . . . . . . . . . . . . . . . . . . . 00590-44548-71 . . 4-13 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44037-71 . . 5-37
Armature, Friction Surface. . . . . . . . . . . 00590-44549-71 . . 4-13 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44037-71 . . 5-39
Auxiliary Motor . . . . . . . . . . . . . . . . . . 00590-44227-71 . . 5-49 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44193-71 . . 5-43
Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44299-71 . . . 3-5 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44202-71 . . 5-45
Axle, Needle Bearing. . . . . . . . . . . . . . 00590-47920-71 . . 6-49 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44218-71 . . 5-41
Axle, Shaft . . . . . . . . . . . . . . . . . . . . . 00590-44521-71 . . . 4-7 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44230-71 . . 5-49
Backrest Guard (Width 32 in., Height 30 in.). . . . . . . . . . . ..... Bearing and Snap Ring Kit . . . . . . . . . . 00590-44249-71 . . 5-47
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44323-71 . . 2-31 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-44580-71 . . . 4-7
A-1 1/08/2008
Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-44580-71 . . 7-61 Bracket, Key Switch . . . . . . . . . . . . . . 00590-44361-71 . . 2-7

Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-44313-71 . . . 3-5 Bracket, Lift Cylinder Mounting . . . . . . . 00590-45282-71 . 7-11
Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-44572-71 . . . 4-7 Bracket, Lift Cylinder Mounting . . . . . . . 00590-45282-71 . 7-27
Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-44573-71 . . . 4-7 Bracket, Lift Limit . . . . . . . . . . . . . . . . . 00590-44164-71 . 5-66
Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-44314-71 . . . 3-5 Bracket, Mast Light . . . . . . . . . . . . . . . 00590-44139-71 . 5-61
Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-44586-71 . . . 4-7 Bracket, Mounting. . . . . . . . . . . . . . . . 00590-44334-71 . . 3-3
Bearing, Mast Roller . . . . . . . . . . . . . . 00590-45189-71 . . 7-11 Bracket, Mounting. . . . . . . . . . . . . . . . 00590-44493-71 . 5-14
Bearing, Mast Roller . . . . . . . . . . . . . . 00590-45189-71 . . 7-27 Bracket, Mounting. . . . . . . . . . . . . . . . 00590-44560-71 . 4-15
Bearing, Mast Roller . . . . . . . . . . . . . . 00590-45209-71 . . . 7-5 Bracket, Mounting. . . . . . . . . . . . . . . . 00590-45382-71 . . 2-7
Bearing, Mast Roller . . . . . . . . . . . . . . 00590-45241-71 . . 7-40 Bracket, Pulley . . . . . . . . . . . . . . . . . . 00590-44716-71 . 7-39
Bearing, Mast Roller . . . . . . . . . . . . . . 00590-45241-71 . . . 7-5 Bracket, Pulley . . . . . . . . . . . . . . . . . . 00590-45207-71 . . 7-5
Bearing, Needle . . . . . . . . . . . . . . . . . 00590-47928-71 . . 6-49 Bracket, Sensor . . . . . . . . . . . . . . . . . 00590-44167-71 . 5-66
Bearing, Oilite . . . . . . . . . . . . . . . . . . 00590-44559-71 . . 4-15 Bracket, Sensor . . . . . . . . . . . . . . . . . 00590-44187-71 . 5-68
Bearing, Open . . . . . . . . . . . . . . . . . . 00590-44311-71 . . . 3-5 Bracket, Switch. . . . . . . . . . . . . . . . . . 00590-44096-71 . 5-25
Bearing, Race. . . . . . . . . . . . . . . . . . . 00590-47919-71 . . 6-49 Bracket, Switch. . . . . . . . . . . . . . . . . . 00590-44147-71 . 5-61
Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-44312-71 . . . 3-5 Bracket, Tab. . . . . . . . . . . . . . . . . . . . 00590-44175-71 . 5-64
Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-45189-71 . . 7-15 Bracket, Weldment . . . . . . . . . . . . . . . 00590-44154-71 . 5-64
Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-45189-71 . . 7-17 Brake, Electric . . . . . . . . . . . . . . . . . . 00590-44506-71 . 4-13
Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-45189-71 . . 7-31 Brake, Electric, 36 Volt . . . . . . . . . . . . 00590-44506-71 . . 4-5
Bearing, Split Roller. . . . . . . . . . . . . . . 00590-45200-71 . . . 7-5 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44211-71 . 5-43
Blower, Electric . . . . . . . . . . . . . . . . . . 00590-44179-71 . . 5-64 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44033-71 . 5-35
Body Subassembly, Magnet . . . . . . . . . 00590-44575-71 . . 4-13 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44033-71 . 5-41
Body, Guide. . . . . . . . . . . . . . . . . . . . 00590-44086-71 . . 5-21 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44211-71 . 5-37
Body, Valve . . . . . . . . . . . . . . . . . . . . 00590-45116-71 . . 7-47 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44211-71 . 5-39
Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44240-71 . . 5-51 Brush Set (With BWI) . . . . . . . . . . . . . 00590-44034-71 . 5-35
Bolt, Clamp Kit . . . . . . . . . . . . . . . . . . 00590-44254-71 . . 5-47 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44190-71 . 5-43
Bolt, Drive Tire . . . . . . . . . . . . . . . . . . 00590-44538-71 . . . 4-5 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44190-71 . 5-45
Bolt, Hose Anchor . . . . . . . . . . . . . . . . 00590-44920-71 . . 7-65 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44197-71 . 5-41
Bolt, Hose Anchor . . . . . . . . . . . . . . . . 00590-44920-71 . . 7-79 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44212-71 . 5-37
Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 00590-43994-71 . . 5-29 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44212-71 . 5-39
Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 00590-44004-71 . . 5-29 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44228-71 . 5-49
Brace, Cover (With HAS) . . . . . . . . . . . 00590-44351-71 . . 2-17 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44248-71 . 5-47
Brace, Cover (Without HAS). . . . . . . . . 00590-44340-71 . . 2-17 Bulb . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05273-71 . 5-53
Bracket (83 in. OACH) . . . . . . . . . . . . 00590-44160-71 . . 5-68 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-44633-71 . 7-53
Bracket (88 in. OACH) . . . . . . . . . . . . 00590-44159-71 . . 5-68 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-44633-71 . 7-57
Bracket (95 in., 99 in. and 107 in. OACH). . . . . . . . . . . . . . . . . Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-45283-71 . 7-11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44180-71 . . 5-68 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-45283-71 . 7-27
Bracket Assembly . . . . . . . . . . . . . . . . 00590-44070-71 . . 5-23 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-45283-71 . 7-45
Bracket Assembly, Vehicle Manager . . . 00590-44512-71 . . 5-13 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-44072-71 . 5-21
Bracket Carriage. . . . . . . . . . . . . . . . . 00590-44669-71 . . 7-53 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-44082-71 . 5-21
Bracket Weldment, Hose . . . . . . . . . . . 00590-44919-71 . . 7-65 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-45164-71 . 7-23
Bracket Weldment, Hose . . . . . . . . . . . 00590-44919-71 . . 7-79 Bushing, Oil Impreg . . . . . . . . . . . . . . 00590-44854-71 . 7-61
Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44132-71 . . 5-61 Button, 4-Way, Raised. . . . . . . . . . . . . 00590-44100-71 . 5-29
Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44144-71 . . 5-61 Button, Horn. . . . . . . . . . . . . . . . . . . . 00590-44103-71 . 5-29
Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44144-71 . . 5-64 Button, Reach Retract, Raised . . . . . . . . 00590-03405-71 . 5-29
Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44145-71 . . 5-61 Cable (JH3 to JC6) . . . . . . . . . . . . . . . 00590-45394-71 . 5-14
Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44145-71 . . 5-64 Cable Assembly (Auxiliary-1 to MXA) . . 00590-44431-71 . 5-13
Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44187-71 . . 7-61 Cable Assembly (JA1 to OJC7, OPC7) . 00590-44430-71 . 5-14
Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44735-71 . . 7-45 Cable Assembly (JA2 to JF4, SOL-9 and SOL-10). . . . . . . . . .....
Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44736-71 . . 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44489-71 . 5-14
Bracket, Auxiliary . . . . . . . . . . . . . . . . 00590-44123-71 . . . 6-9 Cable Assembly (JA2 to JF4, SOL-9, JPH2 and JPH3). . . . . . .....
Bracket, Formed Standoff . . . . . . . . . . . 00590-44682-71 . . 7-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44490-71 . 5-14
Bracket, Formed . . . . . . . . . . . . . . . . . 00590-44873-71 . . 7-57 Cable Assembly (JA3 to S16 and S17) . 00590-44484-71 . 5-14
Bracket, Hose Pulley . . . . . . . . . . . . . . 00590-44642-71 . . 7-53 Cable Assembly (JPH3 to SOL-2). . . . . . 00590-44461-71 . 5-14
Bracket, Hose Pulley . . . . . . . . . . . . . . 00590-44642-71 . . 7-57 Cable Assembly (LA-A1 to M1-A1) . . . . 00590-44426-71 . 5-13
Bracket, Hose Retain . . . . . . . . . . . . . . 00590-45269-71 . . . 7-6 Cable Assembly (LA-B- to TP4) . . . . . . . 00590-44425-71 . 5-13
Bracket, Hose Retainer. . . . . . . . . . . . . 00590-44895-71 . . 7-71 Cable Assembly (LA-F1 to M1- E1) . . . . 00590-44422-71 . 5-13
1/08/2008 A-2
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25- Alphabetical Parts Index
Cable Assembly (LA-F2 to M1-E2) . . . . . 00590-44435-71 . . 5-13 Carriage Weldment. . . . . . . . . . . . . . . 00590-45204-71 . . . 7-5
Cable Assembly (LPC-1 to MP-D) . . . . . . 00590-44458-71 . . 5-13 Carriage Weldment. . . . . . . . . . . . . . . 00590-47901-71 . . . 7-5
Cable Assembly (M1-A2 to LA-A2). . . . . 00590-44427-71 . . 5-13 Carriage, Class II (37 in.) . . . . . . . . . . . 00590-45313-71 . . 7-49
Cable Assembly (MS- to TP4) . . . . . . . . 00590-44432-71 . . 5-13 Carriage, Sideshift Assembly . . . . . . . . 00590-44863-71 . . 7-73
Cable Assembly (MXS- to TP4). . . . . . . . 00590-44441-71 . . 5-13 Carriage, Sideshift Assembly . . . . . . . . 00590-44864-71 . . 7-73
Cable Assembly (RA-A1 to M2-A1) . . . . 00590-44428-71 . . 5-13 Carriage, Sideshift Assembly (32 in.) . . . 00590-45600-71 . . 7-75
Cable Assembly (RA-A2 to M2-A2) . . . . 00590-44429-71 . . 5-13 Carriage, Sideshift Assembly (37 in.) . . . 00590-45602-71 . . 7-75
Cable Assembly (RA-B- to TP4). . . . . . . . 00590-44451-71 . . 5-13 Cartridge, Valve (11 GPM). . . . . . . . . . 00590-45118-71 . . 7-19
Cable Assembly (RA-F1 to M2-E2) . . . . . 00590-44433-71 . . 5-13 Cartridge, Valve (8 GPM). . . . . . . . . . . 00590-45117-71 . . 7-19
Cable Assembly (RA-F2 to M2-E1) . . . . . 00590-44434-71 . . 5-13 Cartridge, Valve . . . . . . . . . . . . . . . . . 00590-45170-71 . . 7-29
Cable Assembly (STR-1 to MS+). . . . . . . 00590-44460-71 . . 5-13 Chain Anchor . . . . . . . . . . . . . . . . . . 00590-45154-71 . . 7-15
Cable Assembly (TPC-1 to LA-B+) . . . . . . 00590-44423-71 . . 5-13 Chain Anchor . . . . . . . . . . . . . . . . . . 00590-45154-71 . . 7-17
Cable Assembly (TPC-1 to RA-B+) . . . . . 00590-44424-71 . . 5-13 Chain Anchor . . . . . . . . . . . . . . . . . . . 00590-45275-71 . . 7-11
Cable Assembly MP-A- to TP4). . . . . . . . 00590-44459-71 . . 5-13 Chain Assembly, Free Lift (77 in. OACH) . . . . . . . . . . . . . . ....
Cable Assembly. . . . . . . . . . . . . . . . . . 00590-44024-71 . . 5-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44725-71 . . 7-43
Cable Assembly. . . . . . . . . . . . . . . . . . 00590-44046-71 . . 5-32 Chain Assembly, Free Lift (83 in. OACH) . . . . . . . . . . . . . . ....
Cable Assembly. . . . . . . . . . . . . . . . . . 00590-44125-71 . . 5-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44726-71 . . 7-43
Cable Assembly. . . . . . . . . . . . . . . . . . 00590-44141-71 . . 5-51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45278-71 . . 7-43
Cable. . . . . . . . . . . . . . . . . . . . . . . . . 00590-44052-71 . . 5-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45279-71 . . 7-43
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39518-71 . . 7-75 Chain Assembly, Free Lift (98 in. OACH) . . . . . . . . . . . . . . ....
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45193-71 . . 7-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44739-71 . . 7-43
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45193-71 . . 7-33 Chain Assembly, Inner Boot Strap (77 in. OACH). . . . . . . . . ....
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45194-71 . . 7-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44759-71 . . 7-43
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45194-71 . . 7-33 Chain Assembly, Inner Boot Strap (83 in. OACH). . . . . . . . . ....
Cap, Base . . . . . . . . . . . . . . . . . . . . . 00590-44062-71 . . 5-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44760-71 . . 7-43
Cap, Bearing Machine . . . . . . . . . . . . . 00590-44568-71 . . . 4-7 Chain Assembly, Inner Boot Strap (89 in. OACH). . . . . . . . . ....
Cap, Dust, Coupling . . . . . . . . . . . . . . 00590-44236-71 . . 6-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44729-71 . . 7-43
Cap, Dust, Coupling . . . . . . . . . . . . . . 00590-44236-71 . . 6-31 Chain Assembly, Inner Boot Strap (93 in. OACH). . . . . . . . . ....
Cap, Dust, Coupling . . . . . . . . . . . . . . 00590-44236-71 . . 6-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44727-71 . . 7-43
Cap, Dust . . . . . . . . . . . . . . . . . . . . . . 00590-44236-71 . . . 6-9 Chain Assembly, Inner Boot Strap (98 in. OACH). . . . . . . . . ....
Cap, Filler, Breather. . . . . . . . . . . . . . . 00590-03002-71 . . . 6-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44749-71 . . 7-43
Cap, Hydraulic . . . . . . . . . . . . . . . . . . 00590-44839-71 . . 7-83 Chain Assembly, Lift (77 in. OACH) . . . 00590-45266-71 . . 7-11
Cap, Knob Insert . . . . . . . . . . . . . . . . . 00590-44382-71 . . 2-21 Chain Assembly, Lift (77 in. OACH) . . . 00590-45266-71 . . 7-27
Cap, Piston . . . . . . . . . . . . . . . . . . . . . 00590-44957-71 . . 6-57 Chain Assembly, Lift (89 in. OACH) . . . 00590-45279-71 . . 7-27
Cap, Piston . . . . . . . . . . . . . . . . . . . . . 00590-44957-71 . . 6-59 Chain Assembly, Lift (89 in. OACH) . . . 00590-45279-71 . . 7-11
Cap, Ram Housing . . . . . . . . . . . . . . . 00590-45002-71 . . 6-73 Chain Assembly, Lift (95 in. OACH) . . . 00590-45280-71 . . 7-27
Cap, Ram Housing . . . . . . . . . . . . . . . 00590-45019-71 . . 6-75 Chain Assembly, Lift (95 in. OACH) . . . 00590-45280-71 . . 7-11
Cap, Ram Housing . . . . . . . . . . . . . . . 00590-45019-71 . . 6-77 Chain Assembly, Outer Boot Strap (77 in. OACH). . . . . . . . ....
Cap, Steer Handle . . . . . . . . . . . . . . . . 00590-44534-71 . . 3-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44720-71 . . 7-43
Cap, Tubing Clamp . . . . . . . . . . . . . . . 00590-44904-71 . . 7-71 Chain Assembly, Outer Boot Strap (83 in. OACH). . . . . . . . ....
Card Assembly, Display . . . . . . . . . . . 00590-44068-71 . . 5-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44721-71 . . 7-43
Card Assembly, Fuse, Relay . . . . . . . . . 00590-46360-71 . . 5-19 Chain Assembly, Outer Boot Strap (89 in. OACH). . . . . . . . ....
Card Assembly, SFC . . . . . . . . . . . . . . 00590-44017-71 . . 5-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44722-71 . . 7-43
Card Assembly, Translator . . . . . . . . . . 00590-44443-71 . . 5-13 Chain Assembly, Outer Boot Strap (93 in. OACH). . . . . . . . ....
Card, Multi-Voltage Assembly . . . . . . . . 00590-39795-71 . . 5-53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44723-71 . . 7-43
Carriage Class II (31 in.) . . . . . . . . . . . 00590-45149-71 . . 7-15 Chain Assembly, Outer Boot Strap (98 in. OACH). . . . . . . . ....
Carriage Class II (31 in.) . . . . . . . . . . . 00590-45149-71 . . 7-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44724-71 . . 7-43
Carriage Class II (31 in.) . . . . . . . . . . . 00590-45314-71 . . 7-49 Chain Pin . . . . . . . . . . . . . . . . . . . . . 00590-45123-71 . . 7-31
Carriage Class II (31 in.) . . . . . . . . . . . 00590-45319-71 . . 7-31 Chain . . . . . . . . . . . . . . . . . . . . . . . . 00590-44332-71 . . . 3-3
Carriage Class II (37 in.) . . . . . . . . . . . 00590-45150-71 . . 7-15 Chain, Anchor . . . . . . . . . . . . . . . . . . 00590-44950-71 . . 6-57
Carriage Class II (37 in.) . . . . . . . . . . . 00590-45150-71 . . 7-17 Chain, Anchor . . . . . . . . . . . . . . . . . . 00590-44954-71 . . 6-59
Carriage Class II (37 in.) . . . . . . . . . . . 00590-45318-71 . . 7-31 Chain, Leaf (Stock Length 100 ft.) . . . . . 00590-03463-71 . . 7-40
Carriage Class II (41 in.) . . . . . . . . . . . 00590-45151-71 . . 7-15 Chain, Leaf . . . . . . . . . . . . . . . . . . . . . 00590-45243-71 . . . 7-5
Carriage Class II (41 in.) . . . . . . . . . . . 00590-45151-71 . . 7-17 Chain, Leaf . . . . . . . . . . . . . . . . . . . . . 00590-45243-71 . . . 7-5
Carriage Class II (41 in.) . . . . . . . . . . . 00590-45317-71 . . 7-31 Clamp Hose . . . . . . . . . . . . . . . . . . . . 00590-03346-71 . . 7-79
Carriage Weldment (32 in.) . . . . . . . . . 00590-47868-71 . . 7-39 Clamp Hose . . . . . . . . . . . . . . . . . . . . 00590-44924-71 . . 7-71
Carriage Weldment (37 in.) . . . . . . . . . 00590-47869-71 . . 7-39 Clamp Hose . . . . . . . . . . . . . . . . . . . . 00590-44936-71 . . 7-79
A-3 1/08/2008
Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-42984-71 . . 5-29 Crosshead . . . . . . . . . . . . . . . . . . . . . 00590-45250-71 . 7-27

Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-44483-71 . . 5-14 Cushion Lowering, Piston . . . . . . . . . . . 00590-44973-71 . 6-53
Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-45188-71 . . 7-21 Cylinder Assembly (4 in.). . . . . . . . . . . 00590-45496-71 . 7-75
Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-45188-71 . . 7-33 Cylinder Assembly (77 in. OACH) . . . . 00590-45336-71 . 6-79
Clamp, Auxiliary Hose. . . . . . . . . . . . . 00590-44936-71 . . 7-65 Cylinder Assembly (77 in. OACH) . . . . 00590-45359-71 . 6-69
Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-03346-71 . . 7-65 Cylinder Assembly (77 in. OACH) . . . . 00590-45360-71 . 6-67
Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-03541-71 . . . 6-9 Cylinder Assembly (77 in. OACH) . . . . 00590-45366-71 . 6-61
Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-44142-71 . . 6-17 Cylinder Assembly (8 in.). . . . . . . . . . . 00590-45511-71 . 7-75
Clamp, U-Bolt . . . . . . . . . . . . . . . . . . . 00590-44776-71 . . 7-79 Cylinder Assembly (89 in. OACH) . . . . 00590-45353-71 . 6-65
Clip. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39627-71 . . 2-17 Cylinder Assembly (89 in. OACH) . . . . 00590-45357-71 . 6-63
Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44061-71 . . 5-21 Cylinder Assembly (89 in. OACH) . . . . 00590-45364-71 . 6-61
Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44071-71 . . 5-21 Cylinder Assembly (93 in. OACH) . . . . 00590-45339-71 . 6-79
Connector Battery . . . . . . . . . . . . . . . . 00590-45298-71 . . 5-13 Cylinder Assembly (95 in. OACH) . . . . 00590-45352-71 . 6-65
Connector . . . . . . . . . . . . . . . . . . . . . 00590-00183-71 . . 6-37 Cylinder Assembly (95 in. OACH) . . . . 00590-45352-71 . 6-71
Connector, Battery . . . . . . . . . . . . . . . 00590-45298-71 . . 5-32 Cylinder Assembly (95 in. OACH) . . . . 00590-45356-71 . 6-63
Connector, Coupler . . . . . . . . . . . . . . . 00590-44842-71 . . 7-83 Cylinder Assembly (95 in. OACH) . . . . 00590-45356-71 . 6-69
Connector, Module Assembly . . . . . . . . 00590-44182-71 . . 5-62 Cylinder Assembly (95 in. OACH) . . . . 00590-45363-71 . 6-61
Connector, Nipple . . . . . . . . . . . . . . . 00590-44841-71 . . 7-83 Cylinder Assembly (95 in. OACH) . . . . 00590-45363-71 . 6-67
Connector . . . . . . . . . . . . . . . . . . . . . 00590-44054-71 . . 5-32 Cylinder Assembly (98 in. OACH) . . . . 00590-45340-71 . 6-79
Contactor Assembly. . . . . . . . . . . . . . . 00590-44496-71 . . 5-21 Cylinder Assembly, Free Lift (107 in. OACH). . . . . . . . . . . . . . . . .
Contactor Assembly. . . . . . . . . . . . . . . 00590-45299-71 . . 5-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45370-71 . 6-53
Contactor. . . . . . . . . . . . . . . . . . . . . . 00590-44496-71 . . 5-19 Cylinder Assembly, Free Lift (83 in. OACH) . . . . . . . . . . . . . . . . .
Contactor. . . . . . . . . . . . . . . . . . . . . . 00590-45299-71 . . 5-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45351-71 . 6-53
Coupling, Flexible . . . . . . . . . . . . . . . . 00590-45106-71 . . 6-43 Cylinder Assembly, Free Lift (88 in. OACH). . . . . . . . . . . . . . . . . .
Coupling, Flexible . . . . . . . . . . . . . . . . 00590-45106-71 . . 6-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45371-71 . 6-53
Cover Assembly, Console (With High Speed Auxiliary). . . . . . ... Cylinder Assembly, Free Lift (95 in. OACH). . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44374-71 . . 2-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45372-71 . 6-53
Cover Assembly, Console (Without High Speed Auxiliary). . . . ... Cylinder Assembly, Free Lift (99 in. OACH). . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44373-71 . . 2-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45369-71 . 6-53
Cover Kit . . . . . . . . . . . . . . . . . . . . . . 00590-47857-71 . . 5-39 Cylinder Assembly, Main Lift, Left (107 in. OACH). . . . . . . . . . . . .
Cover Kit . . . . . . . . . . . . . . . . . . . . . . 00590-47858-71 . . 5-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45343-71 . 6-55
Cover . . . . . . . . . . . . . . . . . . . . . . . . 00590-44468-71 . . 5-19 Cylinder Assembly, Main Lift, Left (83 in. OACH). . . . . . . . . . . . . .
Cover, Bracket . . . . . . . . . . . . . . . . . . 00590-45375-71 . . . 2-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45341-71 . 6-55
Cover, Bracket . . . . . . . . . . . . . . . . . . 00590-45376-71 . . . 2-7 Cylinder Assembly, Main Lift, Left (88 in. OACH). . . . . . . . . . . . . .
Cover, Bracket . . . . . . . . . . . . . . . . . . 00590-45377-71 . . . 2-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45344-71 . 6-55
Cover, End . . . . . . . . . . . . . . . . . . . . . 00590-47923-71 . . 6-49 Cylinder Assembly, Main Lift, Left (95 in. OACH). . . . . . . . . . . . . .
Cover, Eyebrow . . . . . . . . . . . . . . . . . 00590-44342-71 . . 2-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45345-71 . 6-55
Cover, Eyebrow . . . . . . . . . . . . . . . . . 00590-44343-71 . . 2-17 Cylinder Assembly, Main Lift, Left (99 in. OACH). . . . . . . . . . . . . .
Cover, Eyebrow . . . . . . . . . . . . . . . . . 00590-44344-71 . . 2-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45342-71 . 6-55
Cover, Front, Center . . . . . . . . . . . . . . 00590-44347-71 . . 2-17 Cylinder Assembly, Main Lift, Right (107 in. OACH). . . . . . . . . . . .
Cover, Front, Left-Hand . . . . . . . . . . . . 00590-44345-71 . . 2-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45348-71 . 6-55
Cover, Front, Right-Hand . . . . . . . . . . . 00590-44359-71 . . 2-17 Cylinder Assembly, Main Lift, Right (83 in. OACH). . . . . . . . . . . . .
Cover, HSA Handle. . . . . . . . . . . . . . . 00590-44353-71 . . 2-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45346-71 . 6-55
Cover, Knee . . . . . . . . . . . . . . . . . . . . 00590-44346-71 . . 2-17 Cylinder Assembly, Main Lift, Right (88 in. OACH). . . . . . . . . . . . .
Cover, Steer . . . . . . . . . . . . . . . . . . . . 00590-44341-71 . . 2-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45349-71 . 6-55
Crosshead . . . . . . . . . . . . . . . . . . . . . 00590-44612-71 . . 7-45 Cylinder Assembly, Main Lift, Right (95 in. OACH). . . . . . . . . . . . .
Crosshead . . . . . . . . . . . . . . . . . . . . . 00590-45250-71 . . 7-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45350-71 . 6-55
1/08/2008 A-4
Cylinder Assembly, Main Lift, Right (99 in. OACH). . . . . . . ..... Decal, Control. . . . . . . . . . . . . . . . . . . 00590-44419-71 . . 2-21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45347-71 . . 6-55 Decal, EE . . . . . . . . . . . . . . . . . . . . . . 00590-44371-71 . . 2-17
Cylinder, Free Lift (83 in. OACH) . . . . . 00590-45321-71 . . 6-57 Decal, Hands Off . . . . . . . . . . . . . . . . 00590-45270-71 . . 7-41
Cylinder, Free Lift (88 in. OACH) . . . . . 00590-44938-71 . . 6-57 Decal, High Speed Auxiliary, Handle . . 00590-44411-71 . . 2-21
Cylinder, Free Lift (96 in. OACH) . . . . . 00590-45368-71 . . 6-57 Decal, Light . . . . . . . . . . . . . . . . . . . . 00590-44151-71 . . 5-61
Cylinder, Free Lift. . . . . . . . . . . . . . . . . 00590-44938-71 . . . 7-5 Decal, No Hand Hold . . . . . . . . . . . . . 00590-45270-71 . . 7-25
Cylinder, Free Lift. . . . . . . . . . . . . . . . . 00590-45321-71 . . . 7-5 Decal, No Step . . . . . . . . . . . . . . . . . . 00590-45272-71 . . 7-25
Cylinder, Free Lift. . . . . . . . . . . . . . . . . 00590-45351-71 . . 6-73 Decal, No Step . . . . . . . . . . . . . . . . . . 00590-45273-71 . . 7-25
Cylinder, Main Lift (83 in. OACH) . . . . . 00590-45367-71 . . 6-59 Decal, No Step . . . . . . . . . . . . . . . . . . 00590-45271-71 . . 7-41
Cylinder, Main Lift (88 in. OACH) . . . . . 00590-44951-71 . . 6-59 Decal, No Step . . . . . . . . . . . . . . . . . . 00590-45273-71 . . 7-41
Cylinder, Main Lift . . . . . . . . . . . . . . . . 00590-45367-71 . . . 7-5 Decal, Toyota . . . . . . . . . . . . . . . . . . . 00590-44348-71 . . 2-18
Cylinder, Main Lift) . . . . . . . . . . . . . . . 00590-44951-71 . . . 7-5 Decal, Toyota . . . . . . . . . . . . . . . . . . . 00590-44369-71 . . 2-17
Cylinder, Main Lift, Right-Hand (77 in. OACH). . . . . . . . . . ..... Decal, Toyota . . . . . . . . . . . . . . . . . . . 00590-44421-71 . . 2-18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45331-71 . . 6-81 Decal, Warning - Trapped Air. . . . . . . . 00590-45274-71 . . . 7-9
Cylinder, Main Lift, Right-Hand (83 in. OACH). . . . . . . . . . ..... Decal, Warning . . . . . . . . . . . . . . . . . 00590-41810-71 . . 2-18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45332-71 . . 6-81 Decal, Warning . . . . . . . . . . . . . . . . . 00590-44266-71 . . 2-30
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45333-71 . . 6-81 Decal, Warning . . . . . . . . . . . . . . . . . 00590-44352-71 . . 2-17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45334-71 . . 6-81 Decal, Warning . . . . . . . . . . . . . . . . . 00590-44379-71 . . 2-18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45335-71 . . 6-81 Decal, Warning . . . . . . . . . . . . . . . . . 00590-44403-71 . . 2-18
Cylinder, Main, Left-Hand (107 in. OACH). . . . . . . . . . . . . ..... Decal, Warning . . . . . . . . . . . . . . . . . 00590-44404-71 . . 2-18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45343-71 . . 6-77 Decal, Warning . . . . . . . . . . . . . . . . . 00590-44405-71 . . 2-18
Cylinder, Main, Left-Hand (83 in. OACH) .............. ..... Decal, Warning . . . . . . . . . . . . . . . . . 00590-45287-71 . . 7-25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45341-71 . . 6-77 Decal, Warning, Carriage Stop . . . . . . 00590-45169-71 . . 7-25
Cylinder, Main, Left-Hand (88 in. OACH) .............. ..... Decal, Warning . . . . . . . . . . . . . . . . . 00590-45272-71 . . 7-41
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45344-71 . . 6-77 Decal, Warning . . . . . . . . . . . . . . . . . 00590-45272-71 . . . 7-9
Cylinder, Main, Left-Hand (95 in. OACH) .............. ..... Decal, Warning . . . . . . . . . . . . . . . . . 00590-45287-71 . . . 7-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45345-71 . . 6-77 Disc, Friction . . . . . . . . . . . . . . . . . . . . 00590-44551-71 . . 4-13
Cylinder, Main, Left-Hand (99 in. OACH) .............. ..... Display, Operator . . . . . . . . . . . . . . . 00590-44069-71 . . 5-23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45342-71 . . 6-77 Door Weldment . . . . . . . . . . . . . . . . . 00590-44275-71 . . 2-30
Cylinder, Main, Right-Hand (107 in. OACH). . . . . . . . . . . ..... Door, Battery, Left-Hand . . . . . . . . . . . . 00590-44264-71 . . 2-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45348-71 . . 6-75 Door, Battery, Left-Hand . . . . . . . . . . . . 00590-44265-71 . . 2-29
Cylinder, Main, Right-Hand (83 in. OACH). . . . . . . . . . . . ..... Door, Battery, Left-Hand . . . . . . . . . . . . 00590-44277-71 . . 2-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45346-71 . . 6-75 Door, Battery, Right-Hand . . . . . . . . . . . 00590-44258-71 . . 2-29
Cylinder, Main, Right-Hand (88 in. OACH) Door, Battery, Right-Hand . . . . . . . . . . . 00590-44267-71 . . 2-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45349-71 . . 6-75 Door, Battery, Right-Hand . . . . . . . . . . . 00590-44269-71 . . 2-29
Cylinder, Main, Right-Hand (95 in. OACH). . . . . . . . . . . . ..... Drive End Head Kit . . . . . . . . . . . . . . . 00590-44199-71 . . 5-41
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45350-71 . . 6-75 Elbow 90 Degree . . . . . . . . . . . . . . . . 00590-44945-71 . . 6-59
Cylinder, Main, Right-Hand (99 in. OACH). . . . . . . . . . . . ..... Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-39599-71 . . 6-21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45347-71 . . 6-75 Elbow, 45 Degree . . . . . . . . . . . . . . . . 00590-44843-71 . . 7-83
Cylinder, Sideshift Assembly . . . . . . . . . 00590-44898-71 . . 7-73 Elbow, 90 Degree . . . . . . . . . . . . . . 00590-44087-71 . . 6-21
Dampener, Main Lift. . . . . . . . . . . . . . . 00590-44750-71 . . 7-40 Elbow, 90 Degree . . . . . . . . . . . . . . . 00590-44057-71 . . 6-21
Decal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44406-71 . . 2-18 Elbow, 90 Degree . . . . . . . . . . . . . . . 00590-44081-71 . . 6-21
Decal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44478-71 . . 5-19 Elbow, 90 Degree (V1) . . . . . . . . . . . . 00590-44945-71 . . 6-21
Decal, Cold Storage. . . . . . . . . . . . . . . 00590-47871-71 . . 2-18 Elbow, 90 Degree Swivel . . . . . . . . . . . 00590-44106-71 . . 6-18
Decal, Control Handle (HSA) . . . . . . . . 00590-44389-71 . . 2-18 Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44057-71 . . 6-31
Decal, Control Handle (LSA) . . . . . . . . . 00590-44357-71 . . 2-17 Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44081-71 . . 6-31
Decal, Control Handle (Standard) . . . . . 00590-44356-71 . . 2-17 Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44087-71 . . 6-25
Decal, Control Handle . . . . . . . . . . . . . 00590-44356-71 . . 2-21 Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44090-71 . . 6-34
Decal, Control Handle . . . . . . . . . . . . . 00590-47902-71 . . 2-21 Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44109-71 . . 6-25
Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44391-71 . . 2-21 Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44301-71 . . . 3-3
Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44401-71 . . 2-21 Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44844-71 . . 7-83
Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44418-71 . . 2-21 Elbow, 90 Degree, Swivel . . . . . . . . . . 00590-47905-71 . . 6-31
A-5 1/08/2008
Elbow, Swivel, 90 Degree . . . . . . . . . . 00590-44109-71 . . 6-21 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-45160-71 . 7-23

Enclosure Cover Kit . . . . . . . . . . . . . . . 00590-44253-71 . . 5-47 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-45507-71 . 7-75
Enclosure Weldment . . . . . . . . . . . . . . 00590-44499-71 . . 5-19 Fitting, Hose . . . . . . . . . . . . . . . . . . . 00590-03000-71 . 6-21
End Head Assembly, Commutator . . . . . 00590-44038-71 . . 5-35 Fitting, Hose . . . . . . . . . . . . . . . . . . . 00590-44237-71 . 6-21
End Head Assembly, Commutator . . . . . 00590-44107-71 . . 5-37 Fitting, Hose . . . . . . . . . . . . . . . . . . . 00590-44237-71 . 6-31
End Head Assembly, Commutator . . . . . 00590-44107-71 . . 5-39 Fitting, Hose. . . . . . . . . . . . . . . . . . . . 00590-44237-71 . . 6-9
End Head Assembly, Commutator . . . . . 00590-44191-71 . . 5-45 Fitting, Hose. . . . . . . . . . . . . . . . . . . . 00590-45102-71 . 6-40
End Head Kit, Drive . . . . . . . . . . . . . . 00590-44022-71 . . 5-35 Fitting, Hydraulic . . . . . . . . . . . . . . . . 00590-44859-71 . 7-65
End Head Kit, Drive . . . . . . . . . . . . . . 00590-44210-71 . . 5-39 Fitting, Pressure Nipple . . . . . . . . . . . . 00590-45107-71 . 6-45
End Head Kit, Drive . . . . . . . . . . . . . . 00590-44242-71 . . 5-45 Fitting, Reducer. . . . . . . . . . . . . . . . . . 00590-44533-71 . . 4-5
End Head Kit, Drive . . . . . . . . . . . . . . 00590-44252-71 . . 5-47 Fitting, Rework . . . . . . . . . . . . . . . . . . 00590-44928-71 . 7-79
End Head, Commutator . . . . . . . . . . . . 00590-44251-71 . . 5-47 Fitting, Truck (Left-Hand IR) . . . . . . . . . . 00590-44706-71 . 7-33
End Head, Commutator, Machined . . . . 00590-44206-71 . . 5-43 Fitting, Truck (Left-Hand IR) . . . . . . . . . . 00590-44717-71 . 7-33
End Head, Commutator, Machined . . . . 00590-44216-71 . . 5-45 Fitting, Truck (Right-Hand IR). . . . . . . . . 00590-44703-71 . 7-33
End Head, Commutator, Machined . . . . 00590-44222-71 . . 5-41 Fitting, Truck (Right-Hand IR). . . . . . . . . 00590-44704-71 . 7-33
Fan Kit. . . . . . . . . . . . . . . . . . . . . . . . 00590-47140-71 . . 5-35 Flange, Spigot . . . . . . . . . . . . . . . . . . 00590-47914-71 . 6-49
Fan, External . . . . . . . . . . . . . . . . . . . 00590-44223-71 . . 5-37 Flow Restrictor 1.5 mm . . . . . . . . . . . . 00590-44907-71 . 7-73
Fan, External . . . . . . . . . . . . . . . . . . . 00590-44223-71 . . 5-39 Fork Assembly (30 in. Length). . . . . . . . 00590-44811-71 . 7-85
Fan, Lift Cooling . . . . . . . . . . . . . . . . . 00590-45095-71 . . 6-39 Fork Assembly (30 in. Length). . . . . . . . 00590-44814-71 . 7-85
Field Coil Kit. . . . . . . . . . . . . . . . . . . . 00590-44028-71 . . 5-35 Fork Assembly (30 in. Length). . . . . . . . 00590-44815-71 . 7-85
Filter, Element . . . . . . . . . . . . . . . . . . . 00590-03061-71 . . . 6-9 Fork Assembly (42 in. Length) (1.5 in. Lowered). . . . . . . . . . . . . . .
Fire Extinguisher . . . . . . . . . . . . . . . . . 00590-47886-71 . . 2-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44813-71 . 7-85
Fitting 14-8 . . . . . . . . . . . . . . . . . . . . 00590-45195-71 . . 7-23 Fork Assembly (42 in. Length) (1.5 in. Lowered). . . . . . . . . . . . . . .
Fitting 6-6 . . . . . . . . . . . . . . . . . . . . . 00590-45165-71 . . 7-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44817-71 . 7-85
Fitting 6-6 . . . . . . . . . . . . . . . . . . . . . 00590-45181-71 . . 7-21 Fork Assembly (42 in. Length) (1.75 in. Lowered). . . . . . . . . . . . . .
Fitting 6-6 . . . . . . . . . . . . . . . . . . . . . 00590-45181-71 . . 7-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44807-71 . 7-85
Fitting 6-6 . . . . . . . . . . . . . . . . . . . . . 00590-45182-71 . . 7-21 Fork Assembly (42 in. Length). . . . . . . . 00590-44823-71 . 7-85
Fitting 8-8 . . . . . . . . . . . . . . . . . . . . . 00590-45198-71 . . 7-23 Fork Assembly (60 in. Length) (1.5 in. Lowered). . . . . . . . . . . . . . .
Fitting Hydraulic . . . . . . . . . . . . . . . . . 00590-44827-71 . . 7-83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44820-71 . 7-85
Fitting Hydraulic . . . . . . . . . . . . . . . . . 00590-44840-71 . . 7-83 Fork Assembly (60 in. Length) (1.75 in. Lowered). . . . . . . . . . . . . .
Fitting Hydraulic . . . . . . . . . . . . . . . . . 00590-44848-71 . . 7-83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44810-71 . 7-85
Fitting . . . . . . . . . . . . . . . . . . . . . . . . 00590-44987-71 . . 6-79 Fork Assembly (60 in. Length) (1.75 in. Lowered). . . . . . . . . . . . . .
Fitting . . . . . . . . . . . . . . . . . . . . . . . . 00590-44987-71 . . 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44825-71 . 7-85
Fitting . . . . . . . . . . . . . . . . . . . . . . . . 00590-45182-71 . . 7-53 Fork Pin . . . . . . . . . . . . . . . . . . . . . . . 00590-45059-71 . 7-85
Fitting . . . . . . . . . . . . . . . . . . . . . . . . 00590-45252-71 . . 7-11 Fork Stop Kit . . . . . . . . . . . . . . . . . . . 00590-45121-71 . 7-73
Fitting . . . . . . . . . . . . . . . . . . . . . . . . 00590-45252-71 . . 7-27 Fork, Stop Kit . . . . . . . . . . . . . . . . . . . 00590-45121-71 . 7-15
Fitting . . . . . . . . . . . . . . . . . . . . . . . . 00590-45265-71 . . 7-27 Frame Weldment, Main. . . . . . . . . . . . 00590-45234-71 . . 7-5
Fitting, Adapter. . . . . . . . . . . . . . . . . . 00590-45167-71 . . 7-23 Frame Weldment, Main. . . . . . . . . . . . 00590-45235-71 . . 7-5
Fitting, Air Vent. . . . . . . . . . . . . . . . . . 00590-44505-71 . . . 4-5 Frame, Weldment, Main (77 in. OACH) 00590-44594-71 . 7-46
Fitting, Bulkhead Elbow . . . . . . . . . . . . 00590-44746-71 . . 7-40 Frame, Weldment, Main (83 in. OACH) 00590-44595-71 . 7-46
Fitting, Bulkhead . . . . . . . . . . . . . . . . . 00590-44614-71 . . 7-45 Frame, Weldment, Main (89 in. OACH) 00590-44607-71 . 7-46
Fitting, Bulkhead . . . . . . . . . . . . . . . . . 00590-45183-71 . . 7-53 Frame, Weldment, Main (93 in. OACH) 00590-44597-71 . 7-46
Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-00423-71 . . . 3-5 Frame, Weldment, Main (98 in. OACH) 00590-44587-71 . 7-46
1/08/2008 A-6
Fuse (100 Amp). . . . . . . . . . . . . . . . . . 00590-44466-71 . . 5-19 Guide, Upper (83 in. OACH) . .. .. .. . 00590-44638-71 . . 7-53
Fuse (15 Amp) (FU5, FU6, FU7 and FU10). . . . . . . . . . . . . ..... Guide, Upper (83 in. OACH) . .. .. .. . 00590-44875-71 . . 7-57
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00552-71 . . 5-19 Guide, Upper (89 in. OACH) . .. .. .. . 00590-44651-71 . . 7-53
Fuse (40 Amp). . . . . . . . . . . . . . . . . . . 00590-44501-71 . . 5-19 Guide, Upper (89 in. OACH) . .. .. .. . 00590-44876-71 . . 7-57
Fuse (5 Amp) (FU8 and FU9). . . . . . . . . 00590-03446-71 . . 5-19 Guide, Upper (93 in. OACH) . .. .. .. . 00590-44640-71 . . 7-53
Fuse, Piston . . . . . . . . . . . . . . . . . . . . . 00590-44608-71 . . 7-45 Guide, Upper (98 in. OACH) . .. .. .. . 00590-44878-71 . . 7-57
Gate, Battery (With Spacer) . . . . . . . . . 00590-44384-71 . . 2-22
Gate, Battery (With Spacer) . . . . . . . . . 00590-44385-71 . . 2-22 Handle Assembly (Standard) . . . . . . . . 00590-44115-71 . . 5-25
Gate, Battery (With Spacer) . . . . . . . . . 00590-44386-71 . . 2-22 Handle Assembly (Standard) . . . . . . . . 00590-44115-71 . . 5-29
Gear Reducer . . . . . . . . . . . . . . . . . . . 00590-43600-71 . . . 4-7 Handle Assembly . . . . . . . . . . . . . . . . 00590-45040-71 . . 6-34
Gear Reducer . . . . . . . . . . . . . . . . . . . 00590-43601-71 . . . 4-7
Gear Reducer, Drive Unit, Left-Hand. . . . 00590-43601-71 . . . 4-5 Handle Assembly . . . . . . . . . . . . . . . . 00590-45041-71 . . 6-34
Gear Reducer, Drive Unit, Right-Hand . . 00590-43600-71 . . . 4-5 Handle Weldment . . . . . . . . . . . . . . . . 00590-45091-71 . . 6-37
Gear, Helical Pinion. . . . . . . . . . . . . . . 00590-44579-71 . . . 4-7 Handle, Base . . . . . . . . . . . . . . . . . . . 00590-43995-71 . . 5-29
Gear, Helical . . . . . . . . . . . . . . . . . . . 00590-44571-71 . . . 4-7 Handle, Left-Hand . . . . . . . . . . . . . . . . 00590-44105-71 . . 5-29
Gear, Set, Spiral Bevel . . . . . . . . . . . . . 00590-44570-71 . . . 4-7 Handle, Right-Hand . . . . . . . . . . . . . . . 00590-44099-71 . . 5-29
Gear, Wheel Set . . . . . . . . . . . . . . . . . 00590-47932-71 . . 6-49 Hardware Kit . . . . . . . . . . . . . . . . . . . 00590-39794-71 . . 5-53
Gland . . . . . . . . . . . . . . . . . . . . . . . . 00590-45225-71 . . 6-87 Harness Assembly . . . . . . . . . . . . . . . 00590-44769-71 . . 7-79
Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-44250-71 . . 5-51 Harness Assembly (107 in. OACH) . . . . 00590-44772-71 . . 7-79
Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-44250-71 . . 5-61 Harness Assembly (83 in. OACH) . . . . . 00590-44770-71 . . 7-79
Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-44250-71 . . 5-64 Harness Assembly (88 in. OACH) . . . . . 00590-44762-71 . . 7-79
Guard Weldment, Overhead . . . . . . . . 00590-45380-71 . . . 2-7 Harness Assembly (95 in. OACH) . . . . . 00590-44774-71 . . 7-79
Guard Weldment, Overhead . . . . . . . . 00590-45381-71 . . . 2-7 Harness Assembly (99 in. OACH) . . . . . 00590-44782-71 . . 7-79
Guard . . . . . . . . . . . . . . . . . . . . . . . . 00590-45186-71 . . 7-21 Harness Assembly (JC10 to B1, S3, S4, S11 and S12). . . . . . . . .
Guard . . . . . . . . . . . . . . . . . . . . . . . . 00590-45186-71 . . 7-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44442-71 . . 5-13
Guard . . . . . . . . . . . . . . . . . . . . . . . . 00590-47075-71 . . 5-14 Harness Assembly (JC4 TO JX4, S13, S14, LPC-1, JF5). . . . . . . . .
Guard, Battery . . . . . . . . . . . . . . . . . . 00590-44270-71 . . 2-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44444-71 . . 5-13
Guard, Battery . . . . . . . . . . . . . . . . . . 00590-44271-71 . . 2-29 Harness Assembly (JC5 to JD1) . . . . . . . 00590-44448-71 . . 5-13
Guard, Battery . . . . . . . . . . . . . . . . . . 00590-44272-71 . . 2-29 Harness Assembly (JC6 to JH1) (Control Handle). . . . . . . . . . . . . .
Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-44297-71 . . 2-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44449-71 . . 5-13
Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-44367-71 . . 2-17 Harness Assembly (JC7 to S2 and JS2) . 00590-44450-71 . . 5-13
Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-44367-71 . . 5-51 Harness Assembly (JC8 to JF2 and Contactor Panel). . . . . . . . . . .
Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-44367-71 . . 5-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44462-71 . . 5-13
Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-44367-71 . . 5-64 Harness Assembly (JC9, SOL-1, SOL-4 thru 9 and JPH3) . . . . . . . .
Guard, Chain . . . . . . . . . . . . . . . . . . . 00590-45246-71 . . 7-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44452-71 . . 5-13
Guard, Chain . . . . . . . . . . . . . . . . . . . 00590-45246-71 . . 7-27 Harness Assembly (JF1, to TP1 and TP4). 00590-44454-71 . . 5-13
Guard, Finger . . . . . . . . . . . . . . . . . . . 00590-44181-71 . . 5-64 Harness Assembly (JF3 to Key Switch, EPO). . . . . . . . . . . . . . . . .
Guard, Hose . . . . . . . . . . . . . . . . . . . . 00590-44668-71 . . 7-57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44447-71 . . 5-13
Guard, Hose . . . . . . . . . . . . . . . . . . . . 00590-44768-71 . . 7-79 Harness Assembly (JX1 to JTR1) . . . . . . . 00590-44445-71 . . 5-13
Guard, Light . . . . . . . . . . . . . . . . . . . . 00590-44133-71 . . 5-61 Harness Assembly (JX2 to JLT1) . . . . . . . 00590-44446-71 . . 5-13
Guard, Light . . . . . . . . . . . . . . . . . . . . 00590-44134-71 . . 5-61 Harness Assembly (PS11 to BW and MT) 00590-44456-71 . . 5-13
Guard, Warning Light . . . . . . . . . . . . . 00590-03034-71 . . 5-51 Harness Assembly (PS12 to BW and MT) 00590-44455-71 . . 5-13
Guide. . . . . . . . . . . . . . . . . . . . . . . . . 00590-44083-71 . . 5-21 Harness Assembly (PS8 to BW and MT) . 00590-44457-71 . . 5-13
Guide. . . . . . . . . . . . . . . . . . . . . . . . . 00590-44911-71 . . 7-73 Harness Assembly (Sol-2 and 10 to JH2) 00590-45402-71 . . 5-14
Guide, Bar . . . . . . . . . . . . . . . . . . . . . 00590-44667-71 . . 7-53 Harness Assembly . . . . . . . . . . . . . . . . 00590-44463-71 . . 5-19
Guide, Bar . . . . . . . . . . . . . . . . . . . . . 00590-44667-71 . . 7-57 Harness Assembly . . . . . . . . . . . . . . . . 00590-44472-71 . . 5-19
Guide, Lower (77 in. OACH) . . . . . . . . 00590-44670-71 . . 7-53 Harness Assembly . . . . . . . . . . . . . . . . 00590-44474-71 . . 5-19
Guide, Lower (89 in. OACH) . . . . . . . . 00590-44671-71 . . 7-53 Harness, Wiring . . . . . . . . . . . . . . . . . 00590-44014-71 . . 5-29
Guide, Lower (89 in. OACH) . . . . . . . . 00590-44892-71 . . 7-57
Guide, Lower (93 in. OACH) . . . . . . . . 00590-44672-71 . . 7-53
Guide, Lower (93 in. OACH) . . . . . . . . 00590-44881-71 . . 7-57 Hinge . . . . . . . . . .. .. .. .. .. .. .. . 00590-46704-71 . . 2-30
Guide, Lower (98 in. OACH) . . . . . . . . 00590-44641-71 . . 7-53 Hook, Lower . . . . . .. .. .. .. .. .. .. . 00590-44903-71 . . 7-73
Guide, Lower (98 in. OACH) . . . . . . . . 00590-44871-71 . . 7-57 Hook, Lower . . . . . .. .. .. .. .. .. .. . 00590-45499-71 . . 7-75
Guide, Spring . . . . . . . . . . . . . . . . . . . 00590-44589-71 . . 7-46 Horn Assembly . . . .. .. .. .. .. .. .. . 00590-44045-71 . . 5-31
Guide, Upper (77 in. OACH) . . . . . . . . 00590-44638-71 . . 7-53 Horn Harness . . . . .. .. .. .. .. .. .. . 00590-44050-71 . . 5-31
Guide, Upper (77 in. OACH) . . . . . . . . 00590-44875-71 . . 7-57 Horn With Bracket. .. .. .. .. .. .. .. . 00590-42261-71 . . 5-31
A-7 Page Revised 12/01/2009

Horn, Alarm . . . . . . . . . . . . . . . . . . . . 00590-40580-71 . . 5-62 Hose Assembly (Bottlers Tilt) . . . . . . . . 00590-47864-71 . 6-17
Hose (77 in. OACH) . . . . . . . . . . . . . . 00590-45113-71 . . 7-21 Hose Assembly (Bottlers Tilt) . . . . . . . . . 00590-44114-71 . 6-17
Hose (77 in. OACH) . . . . . . . . . . . . . . 00590-45113-71 . . 7-33 Hose Assembly (Bottlers Tilt) . . . . . . . . . 00590-44122-71 . 6-17
Hose (83 in. OACH) . . . . . . . . . . . . . . 00590-45145-71 . . 7-21 Hose Assembly (HAS, ATR to Manifold ATR). . . . . . . . . . . . . . . . .
Hose (83 in. OACH) . . . . . . . . . . . . . . 00590-45145-71 . . 7-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44041-71 . 6-17
Hose (89 in. OACH) . . . . . . . . . . . . . . 00590-45179-71 . . 7-21 Hose Assembly (HSA Spool to Manifold V1 and 2) .............
Hose (89 in. OACH) . . . . . . . . . . . . . . 00590-45179-71 . . 7-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44020-71 . 6-17
Hose (95 in. OACH) . . . . . . . . . . . . . . 00590-45180-71 . . 7-21 Hose Assembly (HSA to Manifold P1) . . 00590-44042-71 . 6-17
Hose (95 in. OACH) . . . . . . . . . . . . . . 00590-45180-71 . . 7-33 Hose Assembly (Lift Pump to Manifold) . 00590-44245-71 . 6-17
Hose Assembly . . . . . . . . . . . . . . . . . 00590-44526-71 . . . 3-9 Hose Assembly (Lift Pump to Manifold) . 00590-44247-71 . 6-17
Hose Assembly . . . . . . . . . . . . . . . . . 00590-44527-71 . . . 3-9 Hose Assembly (Lift Pump to Manifold) . 00590-44255-71 . 6-17
Hose Assembly . . . . . . . . . . . . . . . . . 00590-44528-71 . . . 3-9 Hose Assembly (Manifold to Cylinder) (Quad Mast). . . . . . . . . . . .
Hose Assembly . . . . . . . . . . . . . . . . . 00590-47865-71 . . . 3-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44039-71 . 6-17
Hose Assembly (107 in. OACH) . . . . . . 00590-44781-71 . . 7-79 Hose Assembly (Manifold to Cylinder) (Quad Mast). . . . . . . . . . . .
Hose Assembly (107 in. OACH) . . . . . . 00590-44830-71 . . 7-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44049-71 . 6-17
Hose Assembly (107 in. OACH) . . . . . . 00590-44894-71 . . 7-79 Hose Assembly (Manifold to Cylinder) (Quad Mast). . . . . . . . . . . .
Hose Assembly (107 in. OACH) . . . . . . 00590-47862-71 . . 7-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44055-71 . 6-17
Hose Assembly (83 in. OACH) . . . . . . . 00590-44779-71 . . 7-79 Hose Assembly (Manifold to Cylinder) (Standard Mast). . . . . . . . . .
Hose Assembly (83 in. OACH) . . . . . . . 00590-44803-71 . . 7-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44032-71 . 6-17
Hose Assembly (88 in. OACH) . . . . . . . 00590-44866-71 . . 7-79 Hose Assembly (Standard Tilt) . . . . . . . 00590-44091-71 . 6-17
Hose Assembly (88 in. OACH) . . . . . . . 00590-47859-71 . . 7-39 Hose Assembly (Standard Tilt) . . . . . . . 00590-44092-71 . 6-17
Hose Assembly (95 in. OACH) (1 Auxiliary Function). . . . . . . . . . Hose Assembly (Standard Tilt) . . . . . . . 00590-44098-71 . 6-17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44830-71 . . 7-79 Hose Assembly (Standard Tilt) . . . . . . . 00590-47863-71 . 6-18
Hose Assembly (95 in. OACH) . . . . . . . 00590-44832-71 . . 7-80 Hose Assembly (Tilt) . . . . . . . . . . . . . . 00590-44120-71 . 6-17
Hose Assembly (95 in. OACH) . . . . . . . 00590-44838-71 . . 7-79 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44089-71 . 6-17
Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K. . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44833-71 . 7-80
Two Stage) . . . . . . . . . . . . . . . . . . . . . 00590-43990-71 . . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44834-71 . 7-80
Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44850-71 . 7-65
Hose Assembly (Auxiliary Manifold to Mast) (Standard). . . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44894-71 . 7-65
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43991-71 . . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44916-71 . 7-65
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43992-71 . . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44918-71 . 7-65
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43996-71 . . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44929-71 . 7-71
Hose Assembly (Auxiliary Manifold to Mast) (Standard). . . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . 00590-45236-71 . . 7-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44001-71 . . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-45237-71 . . 7-5
Hose Assembly (Auxiliary Manifold to Mast) (Standard). . . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47074-71 . . 6-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44002-71 . . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47909-71 . 7-71
Hose Assembly (Auxiliary Manifold to Mast) (Standard). . . . . . . . . Hose Assembly, Free Lift (77 in. OACH) 00590-44649-71 . 7-54
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44023-71 . . 6-17 Hose Assembly, Free Lift (77 in. OACH) 00590-44728-71 . 7-43
Hose Assembly (Auxiliary Pump to Manifold). . . . . . . . . . . . . . . . Hose Assembly, Free Lift (77 in. OACH) . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44007-71 . . 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44649-71 . 7-58
Hose Assembly (Auxiliary Pump to Manifold). . . . . . . . . . . . . . . . Hose Assembly, Free Lift (77 in. OACH) . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44009-71 . . 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44889-71 . 7-58
Hose Assembly (Auxiliary Pump to Manifold) . . . . . . . . . . . . . . . Hose Assembly, Free Lift (83 in. OACH) . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44104-71 . . 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44718-71 . 7-43
1/08/2008 A-8
Hose Assembly, Free Lift (83 in. OACH) . 00590-44771-71 . . 7-54 Insulator, Standoff . . . . . . . . . . . . . . . . 00590-44494-71 . . 5-19
Hose Assembly, Free Lift (83 in. OACH) . 00590-44771-71 . . 7-58 Jack, Banana . . . . . . . . . . . . . . . . . . . 00590-03577-71 . . 5-14
Hose Assembly, Free Lift (83 in. OACH) . 00590-44890-71 . . 7-58 Key (Set of 2) . . . . . . . . . . . . . . . . . . . 00590-04577-71 . . 5-14
Hose Assembly, Free Lift (89 in. OACH) . 00590-44596-71 . . 7-54 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47914-71 . . . 3-3
Hose Assembly, Free Lift (89 in. OACH) . 00590-44596-71 . . 7-58 Key, Parallel . . . . . . . . . . . . . . . . . . . . 00590-47929-71 . . 6-49
Hose Assembly, Free Lift (89 in. OACH) . 00590-44730-71 . . 7-43 Key, Woodruff . . . . . . . . . . . . . . . . . . 00590-03088-71 . . . 4-5
Hose Assembly, Free Lift (89 in. OACH) . 00590-44891-71 . . 7-58 Key, Woodruff . . . . . . . . . . . . . . . . . . 00590-47908-71 . . . 3-5
Hose Assembly, Free Lift (93 in. OACH) . 00590-44731-71 . . 7-43 Knob Alteration . . . . . . . . . . . . . . . . . . 00590-45093-71 . . 6-37
Hose Assembly, Free Lift (93 in. OACH) . 00590-44738-71 . . 7-54 Knob . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45094-71 . . 6-37
Hose Assembly, Free Lift (93 in. OACH) . 00590-44860-71 . . 7-58 Knob, Steer . . . . . . . . . . . . . . . . . . . . 00590-44544-71 . . 3-10
Hose Assembly, Free Lift (93 in. OACH) . 00590-44738-71 . . 7-58 Label . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05283-71 . . 5-19
Hose Assembly, Free Lift (98 in. OACH) . 00590-44872-71 . . 7-54 Lamp Assembly, Warning (Amber) . . . . 00590-44234-71 . . 5-51
Hose Assembly, Free Lift (98 in. OACH) . 00590-44872-71 . . 7-58 Lamp Assembly, Warning (Red) . . . . . . 00590-44224-71 . . 5-51
Hose Assembly, Mast (77 in. OACH) . . . 00590-44644-71 . . 7-53 Lamp, Warning Assembly (Amber) . . . . 00590-02785-71 . . 5-53
Hose Assembly, Mast (77 in. OACH) . . . 00590-44644-71 . . 7-58 Lamp, Warning Assembly (Blue) . . . . . . 00590-02786-71 . . 5-53
Hose Assembly, Mast (77 in. OACH) . . . 00590-44886-71 . . 7-57 Lamp, Warning Assembly (Clear) . . . . . 00590-05184-71 . . 5-53
Hose Assembly, Mast (83 in. OACH) . . . 00590-44644-71 . . 7-57 Lamp, Warning Assembly (Green) . . . . . 00590-05269-71 . . 5-53
Hose Assembly, Mast (83 in. OACH) . . . 00590-44645-71 . . 7-53 Lamp, Warning Assembly (Red) . . . . . . 00590-02784-71 . . 5-53
Hose Assembly, Mast (83 in. OACH) . . . 00590-44645-71 . . 7-58 Left-Hand Main Lift Cylinder (77 in. OACH). . . . . . . . . . . . . ....
Hose Assembly, Mast (89 in. OACH) . . . 00590-44646-71 . . 7-53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45326-71 . . 6-83
Hose Guard . . . . . . . . . . . . . . . . . . . . 00590-44668-71 . . 7-53 Lens (Amber). . . . . . . . . . . . . . . . . . . . 00590-05266-71 . . 5-53
Hose . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45177-71 . . 7-23 Lens (Blue) . . . . . . . . . . . . . . . . . . . . . 00590-05268-71 . . 5-53
Hose . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45197-71 . . 7-23 Lens (Clear) . . . . . . . . . . . . . . . . . . . . 00590-39792-71 . . 5-53
Hose, Drain . . . . . . . . . . . . . . . . . . . . 00590-03548-71 . . . 6-9 Lens (Green) . . . . . . . . . . . . . . . . . . . . 00590-05270-71 . . 5-53
Hose, Formed (Manifold Return) . . . . . . 00590-44232-71 . . 6-17 Lens (Red) . . . . . . . . . . . . . . . . . . . . . . 00590-39789-71 . . 5-53
Hose, Formed (Manifold Return) . . . . . . 00590-44233-71 . . 6-17 Lever, Valve . . . . . . . . . . . . . . . . . . . . 00590-44121-71 . . 5-25
Hose, Formed (Manifold Return) . . . . . . 00590-44256-71 . . 6-17 Lift Pump (Quad or Two Stage and 4K Masts Only). . . . . . . . ....
Hose, Lift, Suction . . . . . . . . . . . . . . . . 00590-44138-71 . . . 6-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45310-71 . . 6-50
Hose, Steer, Suction, Formed . . . . . . . . 00590-44157-71 . . . 6-9 Lift Pump. . . . . . . . . . . . . . . . . . . . . . . 00590-45309-71 . . 6-50
Hose, Suction, Auxiliary . . . . . . . . . . . . 00590-44137-71 . . . 6-9 Light Assembly, Travel . . . . . . . . . . . . . 00590-44152-71 . . 5-61
Housing, Coil . . . . . . . . . . . . . . . . . . . 00590-44058-71 . . 5-21 Light, Bin . . . . . . . . . . . . . . . . . . . . . . 00590-44131-71 . . 5-61
Housing, Coil . . . . . . . . . . . . . . . . . . . 00590-44059-71 . . 5-21 Light, Warning (Amber) . . . . . . . . . . . . 00590-44224-71 . . 5-53
Housing, Machined Gear, Left-Hand . . . 00590-44520-71 . . . 4-7 Light, Warning (Blue) . . . . . . . . . . . . . . 00590-45395-71 . . 5-53
Housing, Machined Gear, Right-Hand . . 00590-44519-71 . . . 4-7 Light, Warning (Clear) . . . . . . . . . . . . . 00590-45397-71 . . 5-53
Hub . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44550-71 . . 4-13 Light, Warning (Green) . . . . . . . . . . . . 00590-45396-71 . . 5-53
Hub . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46631-71 . . . 3-5 Light, Warning (Red) . . . . . . . . . . . . . . 00590-44234-71 . . 5-53
Hub, Machine . . . . . . . . . . . . . . . . . . . 00590-44317-71 . . . 3-7 Line Assembly . . . . . . . . . . . . . . . . . . 00590-46408-71 . . . 3-9
Hub, Steer . . . . . . . . . . . . . . . . . . . . . 00590-47878-71 . . . 3-5 Line Assembly . . . . . . . . . . . . . . . . . . 00590-46409-71 . . . 3-9
Hydraulic Motor . . . . . . . . . . . . . . . . . 00590-47911-71 . . 6-47 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-44935-71 . . 7-71
Inner Upright (77 in. OACH). . . . . . . . . 00590-45134-71 . . 7-12 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-45027-71 . . 6-29
Inner Upright (77 in. OACH). . . . . . . . . 00590-45134-71 . . 7-28 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-45028-71 . . 6-29
Inner Upright (83 in. OACH). . . . . . . . . 00590-45146-71 . . 7-12 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-45201-71 . . . 7-5
Inner Upright (83 in. OACH). . . . . . . . . 00590-45146-71 . . 7-28 Link . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44094-71 . . 5-25
Inner Upright (89 in. OACH). . . . . . . . . 00590-45147-71 . . 7-28 Link, Chain . . . . . . . . . . . . . . . . . . . . . 00590-44331-71 . . 5-25
Inner Upright (95 in. OACH). . . . . . . . . 00590-45148-71 . . 7-12 Link, Connecting . . . . . . . . . . . . . . . . . 00590-03464-71 . . 7-40
Inner Upright (95 in. OACH). . . . . . . . . 00590-45148-71 . . 7-28 Link, Connecting . . . . . . . . . . . . . . . . . 00590-45206-71 . . . 7-5
Inner Upright 89 in. OACH) . . . . . . . . . 00590-45147-71 . . 7-12 Link, Connecting, Chain . . . . . . . . . . . . 00590-44331-71 . . . 3-3
Insulator . . . . . . . . . . . . . . . . . . . . . . . 00590-44477-71 . . 5-19 Locator, Spring . . . . . . . . . . . . . . . . . . 00590-44074-71 . . 5-21
Insulator, Shoulder, Washer . . . . . . . . . 00590-03218-71 . . 5-31 Locator, Spring . . . . . . . . . . . . . . . . . . 00590-44235-71 . . 5-21
Insulator, Standoff . . . . . . . . . . . . . . . . 00590-44438-71 . . 5-14 Lower Bearing Composite. . . . . . . . . . . 00590-44900-71 . . 7-73
Insulator, Standoff . . . . . . . . . . . . . . . . 00590-44492-71 . . 5-19 Lower Hook (Service Kit). . . . . . . . . . . . 00590-44784-71 . . 7-73
A-9 1/08/2008
Manager, Vehicle . . . . . . . . . . . . . . . 00590-48942-71 . . 5-14 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-02992-71 . 7-79

Manifold (High Speed Auxiliary) . . . . . . 00590-44495-71 . . 6-27 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-03093-71 . 5-14
Manifold (High Speed) . . . . . . . . . . . . 00590-45045-71 . . 6-31 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-03093-71 . 5-19
Manifold (High Speed) . . . . . . . . . . . . 00590-45307-71 . . 6-31 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-03177-71 . . 4-5
Manifold Assembly (2 Valve) . . . . . . . . 00590-44845-71 . . 7-83 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-03435-71 . 5-61
Manifold Assembly (3 Valve) . . . . . . . . 00590-44846-71 . . 7-83 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-03435-71 . 6-39
Manifold Assembly (High Speed) . . . . . 00590-45306-71 . . 6-29 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-03551-71 . . 6-9
Manifold Assembly (High Speed) . . . . . 00590-45306-71 . . 6-31 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-03584-71 . 5-14
Manifold Assembly . . . . . . . . . . . . . . . 00590-45305-71 . . 6-23 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-44095-71 . 5-25
Manifold Assembly, Auxiliary . . . . . . . . 00590-44143-71 . . 6-25 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-44112-71 . 5-25
Manifold Assembly, Auxiliary . . . . . . . . 00590-44155-71 . . 6-25 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-44316-71 . . 3-5
Manifold Block, Machined . . . . . . . . . . 00590-45037-71 . . 6-33 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-44639-71 . 7-57
Manifold . . . . . . . . . . . . . . . . . . . . . . 00590-45014-71 . . 6-73 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-44661-71 . 7-53
Manifold . . . . . . . . . . . . . . . . . . . . . . 00590-45054-71 . . 6-23 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-44661-71 . 7-57
Manifold . . . . . . . . . . . . . . . . . . . . . . 00590-45065-71 . . 6-27 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-44707-71 . 7-40
Manifold . . . . . . . . . . . . . . . . . . . . . . 00590-45066-71 . . 6-27 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-44741-71 . 7-40
Manifold . . . . . . . . . . . . . . . . . . . . . . 00590-45305-71 . . 6-21 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-44855-71 . 7-61
Manifold, Auxiliary . . . . . . . . . . . . . . 00590-44650-71 . . 6-25 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-44901-71 . 7-73
Manifold, Auxiliary . . . . . . . . . . . . . . . 00590-45058-71 . . 6-25 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-44914-71 . 7-73
Manifold, Auxiliary . . . . . . . . . . . . . . . 00590-44495-71 . . 6-25 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45092-71 . 6-37
Manual Spool Valve . . . . . . . . . . . . . . 00590-45308-71 . . 6-34 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45193-71 . 7-53
Mast Mounting Kit . . . . . . . . . . . . . . . 00590-45276-71 . . 7-61 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45193-71 . 7-57
Mast Mounting Kit. . . . . . . . . . . . . . . . 00590-45276-71 . . 7-25 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45202-71 . 7-39
Mast Mounting Kit. . . . . . . . . . . . . . . . 00590-45276-71 . . 7-41 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45202-71 . . 7-5
Mast Mounting Kit. . . . . . . . . . . . . . . . 00590-45276-71 . . . 7-9 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45214-71 . . 7-5
Module Assembly, Attachment . . . . . . . 00590-44471-71 . . 5-14 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45226-71 . 6-87
Module Assembly, Transducer . . . . . . . 00590-47891-71 . . 6-21 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45244-71 . 7-11
Module Diode Assembly . . . . . . . . . . . 00590-44767-71 . . 7-79 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45244-71 . 7-27
Motor Assembly, Auxiliary . . . . . . . . . . 00590-44227-71 . . 6-43 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45257-71 . 7-45
Motor Banding Kit. . . . . . . . . . . . . . . . 00590-45105-71 . . 6-43 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45257-71 . 7-49
Motor, Hydraulic. . . . . . . . . . . . . . . . . 00590-46976-71 . . . 3-3 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45262-71 . 7-15
Motor, Lift (3K, 3.5K and 4K Standard) . 00590-45301-71 . . 6-40 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45262-71 . 7-17
Motor, Lift (4K Standard) . . . . . . . . . . . 00590-45301-71 . . 5-41 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45262-71 . 7-31
Motor, Lift (5K Standard) . . . . . . . . . . . 00590-45090-71 . . 5-45 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45262-71 . 7-45
Motor, Lift (EE) . . . . . . . . . . . . . . . . . . 00590-45302-71 . . 5-43 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45262-71 . 7-49
Motor, Lift . . . . . . . . . . . . . . . . . . . . . 00590-45090-71 . . 6-40 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45267-71 . . 7-6
Motor, Lift) . . . . . . . . . . . . . . . . . . . . . 00590-45302-71 . . 6-40 Nut . . . . . . . . .. .. . .. .. .. .. .. .. . 00590-45500-71 . 7-75
Motor, Steer . . . . . . . . . . . . . . . . . . . . 00590-44246-71 . . 5-47 Nut, Clamp . . .. .. . .. .. .. .. .. .. . 00590-46928-71 . . 4-7
Motor, Steer . . . . . . . . . . . . . . . . . . . . 00590-44246-71 . . 6-45 Nut, Clamp . . .. .. . .. .. .. .. .. .. . 00590-47847-71 . . 4-7
Motor, Traction (4K and 5K EE) . . . . . . 00590-44542-71 . . 5-39 Nut, Jam . . . . .. .. . .. .. .. .. .. .. . 00590-45257-71 . 7-11
Motor, Traction (4K Standard) . . . . . . . 00590-45290-71 . . 5-35 Nut, Jam . . . . .. .. . .. .. .. .. .. .. . 00590-45257-71 . 7-15
Motor, Traction (5K Standard) . . . . . . . 00590-45291-71 . . 5-37 Nut, Jam . . . . .. .. . .. .. .. .. .. .. . 00590-45257-71 . 7-17
Motor, Traction . . . . . . . . . . . . . . . . . . 00590-44542-71 . . . 4-5 Nut, Jam . . . . .. .. . .. .. .. .. .. .. . 00590-45257-71 . 7-27
No Hand Hold . . . . . . . . . . . . . . . . . . 00590-45270-71 . . . 7-9 Nut, Jam . . . . .. .. . .. .. .. .. .. .. . 00590-45262-71 . 7-27
No Step . . . . . . . . . . . . . . . . . . . . . . . 00590-45271-71 . . . 7-9 Nut, Lock . . . . .. .. . .. .. .. .. .. .. . 00590-44480-71 . 5-21
No Step . . . . . . . . . . . . . . . . . . . . . . . 00590-45273-71 . . . 7-9 Nut, Push . . . . .. .. . .. .. .. .. .. .. . 00590-44563-71 . 4-15
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00387-71 . . 3-10 Nut, Retainer . .. .. . .. .. .. .. .. .. . 00590-44350-71 . 2-17
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02881-71 . . . 4-5 Orbitrol Valve .. .. . .. .. .. .. .. .. . 00590-47913-71 . 6-49
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02912-71 . . 5-64 Orifice Disc . . .. .. . .. .. .. .. .. .. . 00590-46349-71 . 6-23
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71 . . 5-51 O-Ring. . . . . . .. .. . .. .. .. .. .. .. . 00590-03440-71 . 6-53
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71 . . . 7-5 O-Ring. . . . . . .. .. . .. .. .. .. .. .. . 00590-03441-71 . . 6-9
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71 . . 7-65 O-Ring. . . . . . .. .. . .. .. .. .. .. .. . 00590-39798-71 . 5-53
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71 . . 7-71 O-Ring. . . . . . .. .. . .. .. .. .. .. .. . 00590-47918-71 . 6-49
1/08/2008 A-10
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 00590-47921-71 . . 6-49 Pin, Tilt . . . . . . . . . . . . . . . . . . . . . . . . 00590-45187-71 . . 7-23

Outer Upright (77 in. OACH) . . . . . . . . 00590-45141-71 . . 7-11 Piston (4 in.) . . . . . . . . . . . . . . . . . . . . 00590-39514-71 . . 7-75
Outer Upright (77 in. OACH) . . . . . . . . 00590-45141-71 . . 7-27 Piston (8 in.) . . . . . . . . . . . . . . . . . . . . 00590-39515-71 . . 7-75
Outer Upright (83 in. OACH) . . . . . . . . 00590-45142-71 . . 7-11 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44955-71 . . 6-61
Packing, O-Ring. . . . . . . . . . . . . . . . . . 00590-03440-71 . . 6-73 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45224-71 . . 6-87
Pad Lower. . . . . . . . . . . . . . . . . . . . . . 00590-45518-71 . . 7-75 Piston, Lowering Cushion . . . . . . . . . . . 00590-44973-71 . . 6-73
Pad Lower, Hook . . . . . . . . . . . . . . . . . 00590-45498-71 . . 7-75 Piston, Plated (107 in. OACH) . . . . . . . 00590-45022-71 . . 6-75
Pad . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44629-71 . . 7-45 Piston, Plated (17 in. OACH) . . . . . . . . 00590-45022-71 . . 6-77
Pad, Backseat . . . . . . . . . . . . . . . . . . . 00590-44360-71 . . 2-17 Piston, Plated (83 in. OACH) . . . . . . . . 00590-44939-71 . . 6-57
Pad, Cushion . . . . . . . . . . . . . . . . . . . 00590-45915-71 . . 6-18 Piston, Plated (83 in. OACH) . . . . . . . . 00590-44952-71 . . 6-59
Pad, Deadman Pedal . . . . . . . . . . . . . . 00590-44370-71 . . 2-17 Piston, Plated (83 in. OACH) . . . . . . . . 00590-45020-71 . . 6-75
Pad, Door . . . . . . . . . . . . . . . . . . . . . . 00590-44307-71 . . 2-30 Piston, Plated (83 in. OACH) . . . . . . . . 00590-45020-71 . . 6-77
Pad, Elbow . . . . . . . . . . . . . . . . . . . . . 00590-44380-71 . . 2-17 Piston, Plated (88 in. OACH) . . . . . . . . 00590-44940-71 . . 6-57
Pad, Floor . . . . . . . . . . . . . . . . . . . . . . 00590-44372-71 . . 2-17 Piston, Plated (88 in. OACH) . . . . . . . . 00590-44953-71 . . 6-59
Pad, Foam, Mounting . . . . . . . . . . . . . . 00590-39796-71 . . 5-53 Piston, Plated (88 in. OACH) . . . . . . . . 00590-44991-71 . . 6-75
Pad, Upper . . . . . . . . . . . . . . . . . . . . . 00590-45506-71 . . 7-75 Piston, Plated (88 in. OACH) . . . . . . . . 00590-44991-71 . . 6-77
Pallet Guard . . . . . . . . . . . . . . . . . . . . 00590-44828-71 . . 7-73 Piston, Plated (95 in. OACH) . . . . . . . . 00590-44989-71 . . 6-75
Pedal Weldment . . . . . . . . . . . . . . . . . 00590-44562-71 . . 4-15 Piston, Plated (95 in. OACH) . . . . . . . . 00590-44989-71 . . 6-77
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00182-71 . . 6-37 Piston, Plated (96 in. OACH) . . . . . . . . 00590-44941-71 . . 6-57
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45263-71 . . 7-11 Piston, Plated . . . . . . . . . . . . . . . . . . . 00590-45015-71 . . 6-73
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45263-71 . . 7-27 Pivot, Steer . . . . . . . . . . . . . . . . . . . . . 00590-47882-71 . . . 3-5
Pin, Chain. . . . . . . . . . . . . . . . . . . . . . 00590-45123-71 . . 7-15 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44006-71 . . 5-51
Pin, Chain. . . . . . . . . . . . . . . . . . . . . . 00590-45123-71 . . 7-17 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44130-71 . . 5-61
Pin, Chain, Boot Strap . . . . . . . . . . . . . 00590-44618-71 . . 7-45 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44632-71 . . 7-53
Pin, Chain, Free Lift . . . . . . . . . . . . . . . 00590-45123-71 . . 7-45 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44883-71 . . 7-57
Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-44870-71 . . 7-61 Plate, Back-Up. . . . . . . . . . . . . . . . . . . 00590-44923-71 . . 7-65
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-44857-71 . . 7-61 Plate, Back-Up. . . . . . . . . . . . . . . . . . . 00590-44923-71 . . 7-79
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45212-71 . . . 7-5 Plate, Clamp . . . . . . . . . . . . . . . . . . . . 00590-44362-71 . . . 2-7
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 . . 7-11 Plate, Contactor . . . . . . . . . . . . . . . . . 00590-44498-71 . . 5-19
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 . . 7-15 Plate, Distributor . . . . . . . . . . . . . . . . . 00590-47922-71 . . 6-49
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 . . 7-17 Plate, Drive Unit, Left-Hand . . . . . . . . . . 00590-46988-71 . . . 4-7
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 . . 7-27 Plate, Drive Unit, Right-Hand . . . . . . . . . 00590-46989-71 . . . 4-7
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 . . 7-31 Plate, Name . . . . . . . . . . . . . . . . . . . . 00590-47927-71 . . 6-49
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 . . 7-45 Plate, Retainer . . . . . . . . . . . . . . . . . . . 00590-45143-71 . . 7-49
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 . . 7-49 Plate, Sensor. . . . . . . . . . . . . . . . . . . . 00590-44309-71 . . . 3-3
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 . . 7-11 Plate, Spacer Weldment, 340# . . . . . . . 00590-47867-71 . . 2-25
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 . . 7-15 Plate, Spacer Weldment, 700# . . . . . . . 00590-47866-71 . . 2-25
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 . . 7-17 Plate, Spacer . . . . . . . . . . . . . . . . . . . 00590-45634-71 . . 7-80
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 . . 7-27 Plate, Steering. . . . . . . . . . . . . . . . . . . 00590-44333-71 . . . 3-3
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 . . 7-31 Plug . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44110-71 . . 6-21
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 . . 7-45 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44978-71 . . 6-61
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 . . 7-49 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44978-71 . . 6-63
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 00590-44613-71 . . 7-45 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44978-71 . . 6-65
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 00590-47888-71 . . . 4-7 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44978-71 . . 6-69
Pin, Lock . . . . . . . . . . . . . . . . . . . . . . . 00590-44273-71 . . 2-29 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44985-71 . . 6-79
Pin, Pulley Bracket . . . . . . . . . . . . . . . . 00590-44748-71 . . 7-40 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45038-71 . . 6-33
Pin, Pulley Bracket . . . . . . . . . . . . . . . . 00590-44748-71 . . 7-65 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45060-71 . . 6-25
Pin, Pulley Free Lift . . . . . . . . . . . . . . . . 00590-45208-71 . . . 7-5 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47925-71 . . 6-49
Pin, Pulley . . . . . . . . . . . . . . . . . . . . . . 00590-45219-71 . . . 7-5 Plug, BWI and Thermostat . . . . . . . . . . 00590-45374-71 . . 5-35
Pin, Quick Disconnect. . . . . . . . . . . . . . 00590-44909-71 . . 7-73 Plug, Cylinder . . . . . . . . . . . . . . . . . . . 00590-44958-71 . . 6-75
Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-44912-71 . . 7-73 Plug, Cylinder . . . . . . . . . . . . . . . . . . . 00590-44958-71 . . 6-77
Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-45004-71 . . 6-67 Plug, Cylinder . . . . . . . . . . . . . . . . . . . 00590-44974-71 . . 6-73
Pin, Split . . . . . . . . . . . . . . . . . . . . . . . 00590-45497-71 . . 7-75 Plug, Dome . . . . . . . . . . . . . . . . . . . . . 00590-00170-71 . . 3-10
Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00043-71 . . . 3-5 Plug, Hollow Hex . . . . . . . . . . . . . . . . 00590-44837-71 . . 7-83
A-11 1/08/2008
Plug, Magnetic . . . . . . . . . . . . . . . . . . 00590-44518-71 . . . 4-7 Ring, Retaining . . . . . . . . . . . . . . . . . . 00590-44015-71 . 5-29

Plug, Mechanical Cylinder . . . . . . . . . . 00590-44958-71 . . 6-55 Ring, Retaining . . . . . . . . . . . . . . . . . . 00590-44021-71 . 5-29
Plug, Mechanical Cylinder . . . . . . . . . . 00590-44974-71 . . 6-53 Ring, Retaining . . . . . . . . . . . . . . . . . . 00590-44853-71 . 7-61
Plug, Mechanical Piston . . . . . . . . . . . . 00590-44975-71 . . 6-53 Ring, Retaining . . . . . . . . . . . . . . . . . . 00590-45008-71 . 6-69
Plug, Mechanical . . . . . . . . . . . . . . . . 00590-02918-71 . . . 4-5 Ring, Retaining . . . . . . . . . . . . . . . . . . 00590-45008-71 . 6-71
Plug, Mechanical . . . . . . . . . . . . . . . . 00590-44189-71 . . . 6-9 Ring, Retaining, External . . . . . . . . . . . 00590-45230-71 . 6-87
Plug, Mechanical . . . . . . . . . . . . . . . . 00590-44937-71 . . 6-57 Ring, Retaining, Internal. . . . . . . . . . . . 00590-45228-71 . 6-87
Plug, Mechanical . . . . . . . . . . . . . . . . 00590-44937-71 . . 6-59 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-03141-71 . 6-53
Plug, Piston. . . . . . . . . . . . . . . . . . . . . 00590-44975-71 . . 6-73 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-03141-71 . 6-73
Plug, Port . . . . . . . . . . . . . . . . . . . . . . 00590-47933-71 . . 6-49 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-44986-71 . 6-79
Plug, Wear . . . . . . . . . . . . . . . . . . . . 00590-44620-71 . . 7-45 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-44986-71 . 7-11
Pocket . . . . . . . . . . . . . . . . . . . . . . . . 00590-01255-71 . . 2-17 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-44992-71 . 7-46
Potentiometer . . . . . . . . . . . . . . . . . . . 00590-44044-71 . . 5-29 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-44992-71 . 7-53
Power Amplifier, Traction . . . . . . . . . . . 00590-44453-71 . . 5-13 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-44992-71 . 7-57
Pulley, Auxiliary Hose . . . . . . . . . . . . . 00590-46324-71 . . 7-65 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-45138-71 . 7-11
Pulley, Auxiliary Hose . . . . . . . . . . . . . 00590-46324-71 . . 7-79 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-45138-71 . 7-27
Pulley, Cable . . . . . . . . . . . . . . . . . . . 00590-44775-71 . . 7-79 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-45139-71 . 7-11
Pulley, Chain . . . . . . . . . . . . . . . . . . . 00590-44713-71 . . 7-39 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-45139-71 . 7-27
Pulley, Chain . . . . . . . . . . . . . . . . . . . 00590-44744-71 . . 7-40 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-45139-71 . 7-46
Pulley, Hose . . . . . . . . . . . . . . . . . . . . 00590-45245-71 . . . 7-5 Ring, Strobe . . . . . . . . . . . . . . . . . . . . 00590-39799-71 . 5-53
Pulley, Lift Hose. . . . . . . . . . . . . . . . . . 00590-44714-71 . . 7-39 Rivet . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44557-71 . 4-15
Pulley, Sideshift. . . . . . . . . . . . . . . . . . 00590-44933-71 . . 7-71 Rivet, Tag . . . . . . . . . . . . . . . . . . . . . 00590-01265-71 . 2-17
Pump Assembly, Auxiliary . . . . . . . . . . 00590-45311-71 . . 6-43 Rod (4 in.) . . . . . . . . . . . . . . . . . . . . . 00590-39520-71 . 7-75
Pump, Auxiliary . . . . . . . . . . . . . . . . . 00590-45108-71 . . 6-45 Rod (8 in.) . . . . . . . . . . . . . . . . . . . . . 00590-39522-71 . 7-75
Pump, Auxiliary . . . . . . . . . . . . . . . . . 00590-45311-71 . . 6-51 Rod and Core Assembly . . . . . . . . . . . 00590-44064-71 . 5-21
Pump, Lift (Quad Mast or 4K Two Stage) 00590-45310-71 . . 6-40 Rod. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45088-71 . 6-87
Pump, Lift . . . . . . . . . . . . . . . . . . . . . . 00590-45309-71 . . 6-40 Rod. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45277-71 . 6-87
Pump, Steer . . . . . . . . . . . . . . . . . . . . 00590-45108-71 . . 6-51 Rod, End . . . . . . . . . . . . . . . . . . . . . . 00590-44108-71 . 5-25
Quick Disconnect, Lower Hook, C.L. . . . 00590-44908-71 . . 7-73 Rod, Threaded . . . . . . . . . . . . . . . . . . 00590-44116-71 . 5-25
Reducer, Hydraulic . . . . . . . . . . . . . . . 00590-44711-71 . . 7-39 Roll Pin . . . . . . . . . . . . . . . . . . . . . . . 00590-45004-71 . 6-61
Relay (K1, K2 and K3). . . . . . . . . . . . . 00590-47884-71 . . 5-19 Roller Assembly . . . . . . . . . . . . . . . . . 00590-44393-71 . 2-22
Reservoir Weldment . . . . . . . . . . . . . . 00590-44178-71 . . . 6-9 Roller Assembly . . . . . . . . . . . . . . . . . 00590-44394-71 . 2-22
Retainer . . . . . . . . . . . . . . . . . . . . . . . 00590-44622-71 . . 7-45 Roller Assembly . . . . . . . . . . . . . . . . . 00590-44623-71 . 7-45
Retainer . . . . . . . . . . . . . . . . . . . . . . . 00590-45009-71 . . 6-69 Roller Shim. . . . . . . . . . . . . . . . . . . . . 00590-45136-71 . 7-45
Retainer . . . . . . . . . . . . . . . . . . . . . . . 00590-45009-71 . . 6-71 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-45115-71 . 7-17
Retainer, Free Lift Ram . . . . . . . . . . . . . 00590-45281-71 . . 7-11 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-45115-71 . 7-31
Retainer, Free Lift Ram . . . . . . . . . . . . . 00590-45281-71 . . 7-27 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-45153-71 . 7-15
Retainers . . . . . . . . . . . . . . . . . . . . . . 00590-45143-71 . . 7-17 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-45153-71 . 7-17
Retainers . . . . . . . . . . . . . . . . . . . . . . 00590-45143-71 . . 7-31 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-45153-71 . 7-31
Retaining Ring . . . . . . . . . . . . . . . . . . 00590-45008-71 . . 6-63 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-45189-71 . 7-49
Retaining Ring . . . . . . . . . . . . . . . . . . 00590-45008-71 . . 6-65 Roller, Battery . . . . . . . . . . . . . . . . . . . 00590-00063-71 . 2-27
Ring, Back-Up . . . . . . . . . . . . . . . . . . . 00590-03060-71 . . 6-53 Roller, Thrust . . . . . . . . . . . . . . . . . . . 00590-45153-71 . 7-46
Ring, Back-Up . . . . . . . . . . . . . . . . . . . 00590-03060-71 . . 6-55 Roller, Thrust . . . . . . . . . . . . . . . . . . . 00590-45153-71 . 7-49
Ring, Back-Up . . . . . . . . . . . . . . . . . . . 00590-03060-71 . . 6-57 Roller, Undersized . . . . . . . . . . . . . . . 00590-45115-71 . 7-49
Ring, Back-Up . . . . . . . . . . . . . . . . . . . 00590-03060-71 . . 6-59 Safety Decal. . . . . . . . . . . . . . . . . . . . 00590-44906-71 . 7-73
Ring, Back-Up . . . . . . . . . . . . . . . . . . . 00590-03060-71 . . 6-73 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00104-71 . 6-45
Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-00065-71 . . 2-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00267-71 . 5-64
1/08/2008 A-12
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-01444-71 . . 5-25 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-42003-71 . . 7-65

Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-02706-71 . . 2-32 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-42244-71 . . 5-25
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-02770-71 . . 2-17 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-43234-71 . . . 6-9
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-02770-71 . . . 4-5 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-43989-71 . . 5-29
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-02770-71 . . 5-61 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-43999-71 . . 5-29
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03022-71 . . 5-23 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44019-71 . . 5-29
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03029-71 . . 5-14 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44088-71 . . 5-21
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03029-71 . . 5-19 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44173-71 . . 5-64
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03029-71 . . . 6-9 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44205-71 . . 5-51
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03032-71 . . 5-19 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44238-71 . . . 6-9
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03071-71 . . 7-39 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44288-71 . . 2-25
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03085-71 . . 7-65 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44304-71 . . . 3-3
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03085-71 . . 7-71 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44336-71 . . . 3-3
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03085-71 . . 7-79 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44365-71 . . . 2-7
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03126-71 . . 5-25 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44375-71 . . 2-17
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03127-71 . . . 2-7 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44376-71 . . 2-17
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03127-71 . . 5-25 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44377-71 . . 2-17
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03127-71 . . 6-34 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44437-71 . . 5-13
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03127-71 . . 6-40 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44467-71 . . 5-19
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03127-71 . . 6-43 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44469-71 . . 5-19
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03127-71 . . 6-45 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44475-71 . . 5-19
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03127-71 . . . 6-9 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44479-71 . . 5-19
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03167-71 . . 7-39 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44485-71 . . 5-14
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03168-71 . . 2-25 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44486-71 . . 5-14
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03207-71 . . 7-71 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44491-71 . . 5-14
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03421-71 . . . 2-7 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44507-71 . . . 2-7
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03421-71 . . 5-62 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44507-71 . . . 4-5
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03421-71 . . 6-43 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44540-71 . . . 4-5
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03422-71 . . . 2-7 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44541-71 . . . 4-5
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03422-71 . . . 3-3 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44565-71 . . 4-13
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03422-71 . . . 4-5 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44609-71 . . 7-45
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03422-71 . . . 4-7 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44617-71 . . 7-46
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03422-71 . . 5-13 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44652-71 . . 7-53
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03422-71 . . 5-31 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44653-71 . . 7-45
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03424-71 . . 5-61 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44664-71 . . 7-53
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03424-71 . . . 6-9 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44664-71 . . 7-57
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03426-71 . . 7-39 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44665-71 . . 7-53
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03428-71 . . 7-65 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44665-71 . . 7-57
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03428-71 . . 7-79 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44666-71 . . 7-53
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03431-71 . . 7-79 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44666-71 . . 7-57
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03434-71 . . 5-19 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44691-71 . . 7-39
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03466-71 . . . 2-7 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44691-71 . . 7-65
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03628-71 . . . 3-3 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44691-71 . . 7-79
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-03628-71 . . 4-15 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44693-71 . . 7-39
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-04605-71 . . 5-25 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44694-71 . . 7-45
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-39658-71 . . 2-17 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44719-71 . . 7-39
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-39658-71 . . 6-41 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44737-71 . . 7-45
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-39687-71 . . . 3-3 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44742-71 . . 7-40
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-39687-71 . . 7-39 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44743-71 . . 7-40
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-39687-71 . . 7-79 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44751-71 . . 7-45
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-39688-71 . . 2-25 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44765-71 . . 7-79
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-39782-71 . . 5-66 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44847-71 . . 7-83
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-41863-71 . . . 3-3 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44874-71 . . 7-57
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-41863-71 . . 5-31 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-44976-71 . . 6-53
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-41863-71 . . 5-68 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-45032-71 . . 6-29
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-41968-71 . . 5-29 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-45056-71 . . 6-25
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-41971-71 . . 5-29 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-45111-71 . . 6-39
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-42003-71 . . . 2-7 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-45114-71 . . 7-45
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-42003-71 . . . 3-3 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-45215-71 . . . 7-5
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-42003-71 . . . 6-9 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-45233-71 . . . 7-6
Screw. . .. .. .. .. .. .. . .. .. .. .. . . 00590-42003-71 . . 7-40 Screw .. .. .. . .. .. .. .. .. .. .. .. . 00590-45239-71 . . . 7-5
A-13 1/08/2008
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45240-71 . . . 7-5 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-44964-71 . 6-50

Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45253-71 . . 7-11 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-44967-71 . 6-53
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45253-71 . . 7-27 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-45067-71 . 6-23
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45255-71 . . 7-11 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-45227-71 . 6-87
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45261-71 . . 7-11 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-03058-71 . 6-51
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45261-71 . . 7-27 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-45057-71 . 6-35
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45284-71 . . 7-11 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-39529-71 . 7-75
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45284-71 . . 7-27 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-44972-71 . 6-55
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45285-71 . . 7-11 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-44980-71 . 6-83
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45285-71 . . 7-27 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-44988-71 . 6-81
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45286-71 . . 7-11 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-45011-71 . 6-79
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45286-71 . . 7-27 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-45026-71 . 6-27
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45286-71 . . 7-53 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-45039-71 . 6-33
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45286-71 . . 7-57 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-45055-71 . 6-27
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45526-71 . . 7-75 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-47912-71 . 6-47
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-46092-71 . . 6-53 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02878-71 . 6-53
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-46092-71 . . 6-55 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02878-71 . 6-73
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-46092-71 . . 6-57 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39516-71 . 7-75
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-46092-71 . . 6-59 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44315-71 . . 3-5
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-46092-71 . . 6-73 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44948-71 . 6-53
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-46092-71 . . 6-75 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44948-71 . 6-73
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-46092-71 . . 6-77 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44966-71 . 6-55
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-46317-71 . . 6-39 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45501-71 . 7-75
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47904-71 . . . 4-7 Seal, Dust . . . . . . . . . . . . . . . . . . . . . 00590-47916-71 . 6-49
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47915-71 . . 6-49 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 00590-44576-71 . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47931-71 . . 6-49 Seal, Piston . . . . . . . . . . . . . . . . . . . . 00590-44943-71 . 6-57
Screw, (16 MM Long) . . . . . . . . . . . . . 00590-03424-71 . . 2-22 Seal, Piston . . . . . . . . . . . . . . . . . . . . 00590-44943-71 . 6-59
Screw, (25 MM Long) . . . . . . . . . . . . . 00590-03175-71 . . 2-22 Seal, Piston . . . . . . . . . . . . . . . . . . . . 00590-44966-71 . 6-75
Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-44615-71 . . 7-45 Seal, Piston . . . . . . . . . . . . . . . . . . . . 00590-44966-71 . 6-77
Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-44905-71 . . 7-73 Seal, Shaft . . . . . . . . . . . . . . . . . . . . . 00590-46458-71 . 5-37
Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-44976-71 . . 6-73 Seal, Square . . . . . . . . . . . . . . . . . . . 00590-44942-71 . 6-57
Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-45162-71 . . 7-23 Seal, Wiper . . . . . . . . . . . . . . . . . . . . 00590-44944-71 . 6-57
Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-45192-71 . . 7-33 Sensor, Temperature . . . . . . . . . . . . . . 00590-45373-71 . 5-35
Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-45255-71 . . 7-31 Sensor-Proximity . . . . . . . . . . . . . . . . . 00590-47883-71 . 7-61
Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-45255-71 . . 7-49 Service Kit . . . . . . . . . . . . . . . . . . . . . 00590-44065-71 . 5-21
Screw, Connector . . . . . . . . . . . . . . . . 00590-43997-71 . . 5-29 Service Kit . . . . . . . . . . . . . . . . . . . . . 00590-45010-71 . 6-63
Screw, Flow Control . . . . . . . . . . . . . . 00590-44925-71 . . 7-65 Service Kit . . . . . . . . . . . . . . . . . . . . . 00590-45010-71 . 6-71
Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-00628-71 . . . 3-3 Service Kit . . . . . . . . . . . . . . . . . . . . . 00590-45010-71 . 6-69
Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-44675-71 . . 7-39 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44624-71 . 7-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03421-71 . . 2-29 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44625-71 . 7-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-44274-71 . . 2-29 Shaft, Chain Pulley . . . . . . . . . . . . . . . 00590-44710-71 . 7-39
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-45255-71 . . 7-27 Shaft, Drive . . . . . . . . . . . . . . . . . . . . 00590-47930-71 . 6-49
Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-44899-71 . . 7-73 Shaft, Roller (18.31 in.) . . . . . . . . . . . . 00590-44294-71 . 2-27
1/08/2008 A-14
Shaft, Roller (21.06 in.) . . . . . . . . . . . . 00590-44295-71 . . 2-27 Sideshift Carriage Assembly (32 in. Wide Cascade). . . . . . . ....
Shaft, Roller (23.56 in.) . . . . . . . . . . . . 00590-44296-71 . . 2-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44863-71 . . 7-65
Shaft, Seal . . . . . . . . . . . . . . . . . . . . . 00590-46458-71 . . 5-35 Sideshift Carriage Assembly (32 in. Wide Cascade). . . . . . . ....
Shaft, Steer . . . . . . . . . . . . . . . . . . . . . 00590-46996-71 . . . 3-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44863-71 . . 7-71
Shaft, Stub . . . . . . . . . . . . . . . . . . . . . 00590-44637-71 . . 7-53 Sideshift Carriage Assembly (37 in. Wide Bolzoni). . . . . . . . ....
Shaft, Stub . . . . . . . . . . . . . . . . . . . . . 00590-44885-71 . . 7-57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45602-71 . . 7-65
Sheave Assembly. . . . . . . . . . . . . . . . . 00590-44598-71 . . 7-45 Sideshift Carriage Assembly (37 in. Wide Bolzoni). . . . . . . . ....
Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44626-71 . . 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45602-71 . . 7-71
Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44627-71 . . 7-45 Sideshift Carriage Assembly (37 in. Wide Cascade). . . . . . . ....
Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44635-71 . . 7-53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44864-71 . . 7-65
Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44635-71 . . 7-57 Sideshift Carriage Assembly (37 in. Wide Cascade). . . . . . . ....
Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44636-71 . . 7-53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44864-71 . . 7-71
Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44884-71 . . 7-57 Slack Chain Valve Kit. . . . . . . . . . . . . . 00590-44757-71 . . 7-41
Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-45132-71 . . 7-45 Slack Chain Valve . . . . . . . . . . . . . . . . 00590-44758-71 . . 7-41
Sheave, Chain. . . . . . . . . . . . . . . . . . . 00590-45132-71 . . 7-11 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 00590-45007-71 . . 6-63
Sheave, Chain. . . . . . . . . . . . . . . . . . . 00590-45132-71 . . 7-27 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 00590-45007-71 . . 6-65
Sheave, Hose . . . . . . . . . . . . . . . . . . . 00590-45199-71 . . 7-21 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 00590-45007-71 . . 6-69
Sheave, Hose . . . . . . . . . . . . . . . . . . . 00590-45199-71 . . 7-33 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 00590-45007-71 . . 6-71
Shield, Tire, Left-Hand . . . . . . . . . . . . . 00590-44364-71 . . . 2-7 Sleeve, Pulley . . . . . . . . . . . . . . . . . . . 00590-44715-71 . . 7-39
Shield, Tire, Right-Hand . . . . . . . . . . . . 00590-44363-71 . . . 2-7 Sleeve, Pulley . . . . . . . . . . . . . . . . . . . 00590-44715-71 . . 7-65
Shield, Vehicle Manager . . . . . . . . . . . 00590-47893-71 . . 5-14 Sleeve, Pulley . . . . . . . . . . . . . . . . . . . 00590-44715-71 . . 7-79
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03159-71 . . . 7-5 Solenoid 10-4B . . . . . . . . . . . . . . . . . . 00590-45035-71 . . 6-27
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44504-71 . . 4-13 Solenoid 12-4B . . . . . . . . . . . . . . . . . . 00590-45033-71 . . 6-27
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44508-71 . . 4-13 Solenoid Valve Assembly . . . . . . . . . . . 00590-45033-71 . . 7-83
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44509-71 . . 4-13 Solenoid, 3-Way, 2 Position (SOL-9) . . . 00590-45036-71 . . 6-33
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44510-71 . . 4-13 Solenoid, Spool (SOL- 5) . . . . . . . . . . . 00590-45035-71 . . 6-33
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44511-71 . . 4-13 Spacer Assembly, 0.312 in. . . . . . . . . . 00590-44396-71 . . 2-23
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44619-71 . . 7-45 Spacer Assembly, Battery Gate . . . . . . 00590-44390-71 . . 2-22
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44740-71 . . 7-40 Spacer Assembly, Battery Gate . . . . . . . 00590-44381-71 . . 2-22
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44752-71 . . 7-40 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03454-71 . . 5-61
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45136-71 . . 7-15 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03454-71 . . 5-64
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45136-71 . . 7-17 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-44337-71 . . . 3-3
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45136-71 . . 7-31 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-44553-71 . . 4-13
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45136-71 . . 7-49 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-45178-71 . . 7-21
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45211-71 . . 7-40 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-45178-71 . . 7-33
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45242-71 . . 7-40 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-45210-71 . . . 7-5
Shim, Cylinder . . . . . . . . . . . . . . . . . . 00590-45137-71 . . 7-11 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-45221-71 . . . 7-5
Shim, Cylinder . . . . . . . . . . . . . . . . . . 00590-45137-71 . . 7-27 Spacer, Battery (Non-Weighted) 0.75 in. 00590-47894-71 . . 2-25
Shim, Drive Unit . . . . . . . . . . . . . . . . . 00590-47892-71 . . . 4-7 Spacer, Battery (Non-Weighted) 2.25 in. 00590-44278-71 . . 2-25
Shim, Load Roller. . . . . . . . . . . . . . . . . 00590-45136-71 . . 7-11 Spacer, Battery (Non-Weighted) 2.50 in. 00590-44290-71. . 2-25
Shim, Load Roller. . . . . . . . . . . . . . . . . 00590-45136-71 . . 7-27 Spacer, Battery (Non-Weighted) 2.75 in. 00590-44291-71 . . 2-25
Shim, Spacer. . . . . . . . . . . . . . . . . . . . 00590-00359-71 . . . 3-3 Spacer, Battery (Non-Weighted) 4.88 in. 00590-44292-71 . . 2-25
Shim, Spacer. . . . . . . . . . . . . . . . . . . . 00590-46712-71 . . . 3-3 Spacer, Battery (Non-Weighted) 5.00 in. 00590-44293-71 . . 2-25
Shim, Spacer. . . . . . . . . . . . . . . . . . . . 00590-46713-71 . . . 3-3 Spacer, Battery, 1.50 in. . . . . . . . . . . . 00590-44285-71 . . 2-25
Shim, Spacer. . . . . . . . . . . . . . . . . . . . 00590-47889-71 . . . 3-3 Spacer, Battery, 1.75 in. . . . . . . . . . . . 00590-44286-71 . . 2-25
Shim, Wear Plug . . . . . . . . . . . . . . . . . 00590-45220-71 . . 7-11 Spacer, Battery, 2.12 in. . . . . . . . . . . . 00590-47897-71 . . 2-25
Shim, Wear Plug . . . . . . . . . . . . . . . . . 00590-45220-71 . . 7-27 Spacer, Battery, 2.25 in. . . . . . . . . . . . 00590-47898-71 . . 2-25
Shroud Fan . . . . . . . . . . . . . . . . . . . . . 00590-45096-71 . . 6-39 Spacer, Brake Mount . . . . . . . . . . . . . . 00590-44517-71 . . . 4-5
Shroud Fan . . . . . . . . . . . . . . . . . . . . . 00590-45100-71 . . 6-39 Spacer, Brake Mount . . . . . . . . . . . . . . 00590-44536-71 . . . 4-5
Shroud, Fan . . . . . . . . . . . . . . . . . . . . 00590-44516-71 . . . 4-5 Spacer, Brake Rotor. . . . . . . . . . . . . . . 00590-44537-71 . . . 4-5
Sideshift and Auxiliary Manifolds. . . . . . 00590-45058-71 . . 6-27 Spacer, Cylinder . . . . . . . . . . . . . . . . . 00590-44709-71 . . 7-39
Sideshift Carriage Assembly (32 in. Wide Bolzoni). . . . . . . ..... Spacer, Drive Unit . . . . . . . . . . . . . . . . 00590-44546-71 . . . 4-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45600-71 . . 7-65 Spacer, Gland . . . . . . . . . . . . . . . . . . 00590-45229-71 . . 6-87
Sideshift Carriage Assembly (32 in. Wide Bolzoni). . . . . . . ..... Spacer, Pipe (0.50 in.). . . . . . . . . . . . . 00590-05313-71 . . 2-27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45600-71 . . 7-71 Spacer, Pipe (10.25 in.). . . . . . . . . . . . 00590-44261-71 . . 2-27
A-15 1/08/2008
Spacer, Pipe (12.50 in.) . . . . . . . . . . . 00590-44268-71 . . 2-27 Stop, Carriage . . . . . . . . . . . . . . . . . . 00590-47870-71 . 7-39
Spacer, Pipe (15.00 in.) . . . . . . . . . . . 00590-44259-71 . . 2-27 Stop, Piston Ring. . . . . . . . . . . . . . . . . 00590-44965-71 . 6-55
Spacer, Pipe (15.25 in.) . . . . . . . . . . . 00590-44289-71 . . 2-27 Stop, Piston, Ring . . . . . . . . . . . . . . . . 00590-44947-71 . 6-57
Spacer, Pipe (17.75 in.) . . . . . . . . . . . 00590-44287-71 . . 2-27 Stop, Piston, Ring . . . . . . . . . . . . . . . . 00590-44947-71 . 6-59
Spacer, Pipe (2.88 in.) . . . . . . . . . . . . 00590-44263-71 . . 2-27 Stop, Piston, Ring . . . . . . . . . . . . . . . . 00590-44965-71 . 6-75
Spacer, Pipe (7.62 in.) . . . . . . . . . . . . 00590-44260-71 . . 2-27 Stop, Piston, Ring . . . . . . . . . . . . . . . . 00590-44965-71 . 6-77
Spacer, Pipe (9.50 in.) . . . . . . . . . . . . 00590-44262-71 . . 2-27 Stop, Tip Back . . . . . . . . . . . . . . . . . . 00590-45231-71 . . 7-5
Spacer, Pulley . . . . . . . . . . . . . . . . . . 00590-44680-71 . . 7-79 Strap. . . . . . . . . . . . . . . . . . . . . . . . . 00590-00556-71 . 5-14
Spacer, Pulley. . . . . . . . . . . . . . . . . . . 00590-44678-71 . . 7-39 Strap. . . . . . . . . . . . . . . . . . . . . . . . . 00590-00811-71 . 5-14
Spacer, Telescopic Outer . . . . . . . . . . . 00590-44708-71 . . 7-39 Strap. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42978-71 . 5-14
Spacer, Track Roller . . . . . . . . . . . . . . 00590-45211-71 . . . 7-5 Strap. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42978-71 . 7-79
Spacer, Track Roller . . . . . . . . . . . . . . 00590-45242-71 . . . 7-5 Strap. . . . . . . . . . . . . . . . . . . . . . . . . 00590-44662-71 . 7-53
Spacer, Tubing Clamp . . . . . . . . . . . . . 00590-44902-71 . . 7-71 Strap. . . . . . . . . . . . . . . . . . . . . . . . . 00590-44662-71 . 7-57
Spool Assembly . . . . . . . . . . . . . . . . . 00590-45030-71 . . 6-29 Strap, Nut . . . . . . . . . . . . . . . . . . . . . 00590-44093-71 . 5-25
Spool Assembly . . . . . . . . . . . . . . . . . 00590-45031-71 . . 6-29 Strap, Static . . . . . . . . . . . . . . . . . . . 00590-45379-71 . . 2-7
Spool, Machined . . . . . . . . . . . . . . . . 00590-45025-71 . . 6-35 Stud, Main Frame Roller . . . . . . . . . . . 00590-44712-71 . 7-39
Spring and Bushing Kit . . . . . . . . . . . . 00590-44067-71 . . 5-21 Stud, Main Frame . . . . . . . . . . . . . . . . 00590-45238-71 . . 7-5
Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44035-71 . . 5-35 Stud, Push . . . . . . . . . . . . . . . . . . . . . 00590-44177-71 . 5-64
Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44213-71 . . 5-37 Stud, Telescopic, Outer . . . . . . . . . . . . 00590-44696-71 . 7-39
Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44213-71 . . 5-39 Support, Battery Roller . . . . . . . . . . . . . 00590-44298-71 . 2-25
Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44213-71 . . 5-43 Support, Cylinder (32 in.) . . . . . . . . . . 00590-45505-71 . 7-75
Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44213-71 . . 5-45 Support, Cylinder (37 in.) . . . . . . . . . . 00590-45603-71 . 7-75
Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44214-71 . . 5-41 Support, Cylinder . . . . . . . . . . . . . . . . 00590-44949-71 . 6-57
Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44226-71 . . 5-47 Switch Assembly, Proximity . . . . . . . . . 00590-44162-71 . 5-66
Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44229-71 . . 5-49 Switch Assembly, Proximity . . . . . . . . . 00590-44166-71 . 5-66
Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-03583-71 . . 6-53 Switch Assembly, Proximity . . . . . . . . . 00590-44169-71 . 5-66
Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-47887-71 . . 5-21 Switch Assembly, Speed Sensor . . . . . 00590-44539-71 . 5-14
Spring, 4-Way . . . . . . . . . . . . . . . . . . 00590-44018-71 . . 5-29 Switch Rotary, 2 pos . . . . . . . . . . . . . . 00590-44366-71 . 5-14
Spring, Compression . . . . . . . . . . . . . . 00590-03567-71 . . . 6-9 Switch . . . . . . . . . . . . . . . . . . . . . . . . 00590-44040-71 . 5-29
Spring, Compression . . . . . . . . . . . . . . 00590-44547-71 . . 4-13 Switch . . . . . . . . . . . . . . . . . . . . . . . . 00590-44113-71 . 5-25
Spring, Compression . . . . . . . . . . . . . . 00590-44561-71 . . 4-15 Switch . . . . . . . . . . . . . . . . . . . . . . . . 00590-45042-71 . 6-34
Spring, Horn, Reach . . . . . . . . . . . . . . 00590-03568-71 . . 5-29 Switch . . . . . . . . . . . . . . . . . . . . . . . . 00590-45042-71 . 6-37
Spring, Main . . . . . . . . . . . . . . . . . . . 00590-44079-71 . . 5-21 Switch, Brake . . . . . . . . . . . . . . . . . . 00590-44502-71 . 4-15
Spring, Retract . . . . . . . . . . . . . . . . . . 00590-44003-71 . . 5-29 Switch, Brake . . . . . . . . . . . . . . . . . . . 00590-44502-71 . 5-14
Spring, Tension. . . . . . . . . . . . . . . . . . 00590-44766-71 . . 7-79 Switch, Dummy. . . . . . . . . . . . . . . . . . 00590-44124-71 . 5-61
Spring, Travel . . . . . . . . . . . . . . . . . . . 00590-43091-71 . . 5-29 Switch, Keyless. . . . . . . . . . . . . . . . . . 00590-02338-71 . 5-14
Sprocket . . . . . . . . . . . . . . . . . . . . . . 00590-44330-71 . . . 3-3 Switch, Operator (EPO) . . . . . . . . . . . . 00590-03248-71 . 5-14
Standoff Assembly (2 Valves on Standoff) . . . . . . . . . . . . . . . ... Switch, Proximity . . . . . . . . . . . . . . . . 00590-44335-71 . 5-14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44777-71 . . 7-79 Switch, Proximity . . . . . . . . . . . . . . . . 00590-44539-71 . . 4-5
Standoff Assembly (3 Valves on Standoff) . . . . . . . . . . . . . . . ... Switch, Proximity, Multihead . . . . . . . . 00590-44335-71 . . 3-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44778-71 . . 7-79 Switch, Rocker . . . . . . . . . . . . . . . . . . 00590-03095-71 . 5-61
Standoff, Formed . . . . . . . . . . . . . . . . 00590-44816-71 . . 7-83 Switch, Rocker . . . . . . . . . . . . . . . . . . 00590-03247-71 . 5-64
Standoff, Formed . . . . . . . . . . . . . . . . 00590-47899-71 . . 7-83 Tee, Run Swivel . . . . . . . . . . . . . . . . . 00590-45216-71 . . 7-5
Standoff, Shroud . . . . . . . . . . . . . . . . . 00590-45097-71 . . 6-39 Tee, Run . . . . . . . . . . . . . . . . . . . . . . 00590-44755-71 . 7-40
Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44027-71 . . 5-35 Tee, Swivel . . . . . . . . . . . . . . . . . . . . 00590-44118-71 . 6-18
Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44129-71 . . 5-37 Tee, Union . . . . . . . . . . . . . . . . . . . . . 00590-45109-71 . 6-45
Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44129-71 . . 5-39 Telescopic Weldment . . . . . . . . . . . . . 00590-45222-71 . . 7-5
Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44241-71 . . 5-47 Telescopic Weldment . . . . . . . . . . . . . 00590-45232-71 . . 7-5
Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44194-71 . . 5-43 Telescopic, Inner (93 in. OACH). . . . . . 00590-44656-71 . 7-46
Steer Motor Assembly . . . . . . . . . . . . . 00590-45312-71 . . 6-45 Telescopic, Inner (89 in. OACH). . . . . . 00590-44655-71 . 7-46
1/08/2008 A-16
Telescopic, Inner (98 in. OACH) . . . . . . 00590-44657-71 . . 7-46 U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44934-71 . . 7-71
Telescopic, Intermediate, Inner (77 in. OACH). . . . . . . . . . . . . . . U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45218-71 . . . 7-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44604-71 . . 7-46 Umbrella . . . . . . . . . . . . . . . . . . . . . . 00590-44005-71 . . 5-29
Telescopic, Intermediate, Inner (83 in. OACH). . . . . . . . . . . . . . . Union. . . . . . . . . . . . . . . . . . . . . . . . . 00590-45217-71 . . . 7-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44605-71 . . 7-46 Union, Bulkhead . . . . . . . . . . . . . . . . . 00590-45181-71 . . 7-53
Telescopic, Intermediate, Inner (89 in. OACH). . . . . . . . . . . . . . . Union, Bulkhead . . . . . . . . . . . . . . . . . 00590-45181-71 . . 7-57
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44606-71 . . 7-46 Upper Bearing Composite (Bronze) . . . . 00590-44897-71 . . 7-73
Telescopic, Intermediate, Inner (93 in. OACH). . . . . . . . . . . . . . . Upper Bearing Composite . . . . . . . . . . 00590-44896-71 . . 7-73
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44631-71 . . 7-46 Upper Guide, Left-Hand (77 in. OACH) . 00590-45112-71 . . 7-21
Telescopic, Intermediate, Inner (98 in. OACH). . . . . . . . . . . . . . . Upper Guide, Left-Hand (77 in. OACH) . 00590-45119-71 . . 7-21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44663-717-46 Upper Guide, Left-Hand (77 in. OACH) . 00590-45171-71 . . 7-33
Telescopic, Intermediate, Outer (93 in. OACH). . . . . . . . . . . . . . . Upper Guide, Left-Hand (77 in. OACH) . 00590-45175-71 . . 7-33
Terminal Strip . . . . . . . . . . . . . . . . . . . 00590-44476-71 . . 5-19 Upper Guide, Left-Hand (95 in. OACH) . 00590-45125-71 . . 7-21
Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-01410-71 . . 5-19 Upper Guide, Left-Hand (95 in. OACH) . 00590-45174-71 . . 7-33
Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-02399-71 . . 5-29 Upper Guide, Left-Hand (95 in. OACH) . 00590-45223-71 . . 7-33
Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-02399-71 . . 5-53 Upper Guide, Right-Hand (77 in. OACH) . . . . . . . . . . . . . . ....
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44700-71 . . 7-33
Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-44029-71 . . 5-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44946-71 . . 7-33
Terminal, Power Kit . . . . . . . . . . . . . . . 00590-44215-71 . . 5-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45126-71 . . 7-21
Terminal, Power Kit . . . . . . . . . . . . . . . 00590-44215-71 . . 5-39 Upper Guide, Right-Hand (77 in. OACH) . . . . . . . . . . . . . . ....
Terminal, Power Kit . . . . . . . . . . . . . . . 00590-44215-71 . . 5-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45130-71 . . 7-21
Terminal, Power Kit . . . . . . . . . . . . . . . 00590-44215-71 . . 5-45 Upper Guide, Right-Hand (83 in. OACH) . . . . . . . . . . . . . . ....
Tiller Steer, Machine . . . . . . . . . . . . . . 00590-44532-71 . . 3-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44697-71 . . 7-33
Tilt Ram Assembly . . . . . . . . . . . . . . . . 00590-45322-71 . . 6-87 Upper Guide, Right-Hand (83 in. OACH) . . . . . . . . . . . . . . ....
Tilt Ram Assembly (Bottlers Tilt) . . . . . . . 00590-45323-71 . . 6-87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44701-71 . . 7-33
Tip Set . . . . . . . . . . . . . . . . . . . . . . . . 00590-44031-71 . . 5-32 Upper Guide, Right-Hand (83 in. OACH) . . . . . . . . . . . . . . ....
Tip, Contact, Movable . . . . . . . . . . . . . 00590-44077-71 . . 5-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45127-71 . . 7-21
Tip, Contact, Movable . . . . . . . . . . . . . 00590-44078-71 . . 5-21 Upper Guide, Right-Hand (83 in. OACH) . . . . . . . . . . . . . . ....
Tip, Contact, Stationary . . . . . . . . . . . . 00590-44084-71 . . 5-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45130-71 . . 7-21
Tip, Contact, Stationary . . . . . . . . . . . . 00590-44085-71 . . 5-21 Upper Guide, Right-Hand (89 in. OACH) . . . . . . . . . . . . . ....
Tire (Poly, Black) 95 Durometer . . . . . . . 00590-44564-71 . . . 3-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44698-71 . . 7-33
Tire (Poly, Red With Groove) 83 Durometer. . . . . . . . . . . . ..... Upper Guide, Right-Hand (89 in. OACH) . . . . . . . . . . . . . . ....
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46336-71 . . . 3-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44702-71 . . 7-33
Tire (Poly, Tan) 95 Durometer . . . . . . . . 00590-44440-71 . . . 3-7 Upper Guide, Right-Hand (89 in. OACH) . . . . . . . . . . . . . . ....
Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44554-71 . . 4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45128-71 . . 7-21
Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44556-71 . . 4-10 Upper Guide, Right-Hand (89 in. OACH) . . . . . . . . . . . . . . ....
Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44583-71 . . 4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45131-71 . . 7-21
Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44584-71 . . 4-10 Upper Guide, Right-Hand (95 in. OACH) . . . . . . . . . . . . . ....
Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44585-71 . . 4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44699-71 . . 7-33
Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45389-71 . . . 4-9 Upper Guide, Right-Hand (95 in. OACH) . . . . . . . . . . . . . . ....
Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45390-71 . . . 4-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44702-71 . . 7-33
Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45393-71 . . . 4-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45129-71 . . 7-21
Tire, 95 Durometer. . . . . . . . . . . . . . . . 00590-45392-71 . . . 4-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45157-71 . . 7-21
Tray, Funnel . . . . . . . . . . . . . . . . . . . . 00590-41882-71 . . . 6-9 Valve Body . . . . . . . . . . . . . . . . . . . . . 00590-45315-71 . . 7-23
Tube Assembly . . . . . . . . . . . . . . . . . . 00590-44590-71 . . 7-46 Valve, Cartridge (11 Gallon) . . . . . . . . 00590-45118-71 . . 7-47
Tube Assembly . . . . . . . . . . . . . . . . . . 00590-44591-71 . . 7-46 Valve, Cartridge (12 Gallon) . . . . . . . . 00590-45170-71 . . 7-47
Tubing, Shrinkable . . . . . . . . . . . . . . . . 00590-00187-71 . . 5-29 Valve, Cartridge (8 Gallon) . . . . . . . . . 00590-45117-71 . . 7-47
Tubing, Shrinkable . . . . . . . . . . . . . . . . 00590-43929-71 . . 5-29 Valve, Check (CV-1 and CV-2) . . . . . . . 00590-45176-71 . . 6-23
A-17 Page Revised 12/01/2009

Valve, Check . . . . . . . . . . . . . . . . . . . 00590-44981-71 . . 6-61 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . 2-7

Valve, Check . . . . . . . . . . . . . . . . . . . 00590-44981-71 . . 6-67 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . 4-5
Valve, Check . . . . . . . . . . . . . . . . . . . 00590-44983-71 . . 6-79 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . 5-14
Valve, Control Lowering (11 Gallon) . . . 00590-45316-71 . . 7-47 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . 6-41
Valve, Control Lowering (12 Gallon) . . . 00590-45315-71 . . 7-47 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . 6-9
Valve, Counterbalance (CB-1 and CB-2) 00590-45053-71 . . 6-23 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02973-71 . . 2-7
Valve, Flow Control (12.75 GPM) . . . . . 00590-47885-71 . . 6-21 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02973-71 . 7-40
Valve, Flow Control (16.7 GPM) . . . . . . 00590-44990-71 . . 7-11 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02973-71 . 7-65
Valve, Flow Control (16.7 GPM) . . . . . . 00590-44990-71 . . 7-27 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03092-71 . . 2-7
Valve, Flow Control (20.5 GPM) . . . . . . 00590-45251-71 . . 7-11 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03092-71 . . 4-5
Valve, Flow Control (20.5 GPM) . . . . . . 00590-45251-71 . . 7-27 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03092-71 . 5-13
Valve, Flow Control (9.0 GPM) . . . . . . . 00590-03438-71 . . 6-21 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03092-71 . 5-25
Valve, Flow Control . . . . . . . . . . . . . . . 00590-44753-71 . . 7-40 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03092-71 . 5-68
Valve, Flow Control . . . . . . . . . . . . . . . 00590-44754-71 . . 7-40 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-42081-71 . . 3-5
Valve, Flow Control . . . . . . . . . . . . . . . 00590-44990-71 . . 7-45 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-44328-71 . . 3-3
Valve, Fuse. . . . . . . . . . . . . . . . . . . . . 00590-44990-71 . . 6-81 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-44328-71 . 5-14
Valve, Fuse. . . . . . . . . . . . . . . . . . . . . 00590-44990-71 . . 6-83 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-44378-71 . 2-17
Valve, Hydraulic Flow Control . . . . . . . 00590-03438-71 . . 6-57 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-44514-71 . . 4-5
Valve, Hydraulic Flow Control . . . . . . . 00590-03438-71 . . 6-59 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-44524-71 . 3-10
Valve, Lowering Control. . . . . . . . . . . . 00590-45315-71 . . 7-29 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-45046-71 . . 2-7
Valve, Lowering Control. . . . . . . . . . . . 00590-45320-71 . . 7-19 Washer, Flat, Hard . . . . . . . . . . . . . . . 00590-44535-71 . . 4-5
Valve, Manual (Lift) . . . . . . . . . . . . . . . 00590-45047-71 . . 6-23 Washer, Flat, Nylon . . . . . . . . . . . . . . 00590-44047-71 . 5-31
Valve, Manual Spool . . . . . . . . . . . . . . 00590-45308-71 . . 6-35 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03092-71 . 2-29
Valve, Orbitrol . . . . . . . . . . . . . . . . . . 00590-46411-71 . . . 3-3 Washer, High Collar. . . . . . . . . . . . . . 00590-44117-71 . 5-25
Valve, Relief (REL-1) . . . . . . . . . . . . . . . 00590-45049-71 . . 6-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00313-71 . 5-21
Valve, Relief (REL-2) . . . . . . . . . . . . . . . 00590-45049-71 . . 6-33 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02840-71 . 5-19
Valve, Solenoid (SOL-1) . . . . . . . . . . . . 00590-45048-71 . . 6-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-44488-71 . 5-14
Valve, Solenoid (SOL-4) . . . . . . . . . . . . 00590-45051-71 . . 6-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-44869-71 . 7-73
Valve, Solenoid (SOL-6 and 8) . . . . . . . 00590-45050-71 . . 6-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-45158-71 . 7-23
Valve, Spool, Solenoid (SOL-7) . . . . . . . 00590-45052-71 . . 6-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-45158-71 . 7-45
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-00064-71 . . 2-27 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-45158-71 . 7-53
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-44535-71 . . . 7-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-45259-71 . 7-15
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-44893-71 . . 7-73 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-45378-71 . . 2-7
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-45013-71 . . 6-67 Washer, Thrust . . . . . . . . . . . . . . . . . . 00590-44543-71 . . 4-7
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-45260-71 . . 7-53 Wheel Assembly. . . . . . . . . . . . . . . . . 00590-45292-71 . 4-10
Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-00111-71 . . 5-21 Wheel Assembly. . . . . . . . . . . . . . . . . 00590-45383-71 . . 4-9
1/08/2008 A-18
Wheel Assembly . . . . . . . . . . . . . . . . . 00590-45387-71 . . . 4-9 ...................... .. .. .. . 00590-47880-71 . . . 3-5

Wheel Hub, Machined . . . . . . . . . . . . . 00590-44582-71 . . 4-10 Wheel, Steer Assembly (Tan) . .. .. .. . 00590-47879-71 . . . 3-5
Wheel Hub, Machined . . . . . . . . . . . . . 00590-45388-71 . . . 4-9 Wire Assembly . . . . . . . . . . . .. .. .. . 00590-44051-71 . . 5-31
Wheel, Hub and Tire Assembly (Black) . . 00590-47876-71 . . . 3-7 Wire Assembly . . . . . . . . . . . .. .. .. . 00590-44188-71 . . 5-64
Wheel, Hub and Tire Assembly (Red With Groove). . . . . . . ..... Wire, Jumper . . . . . . . . . . . . .. .. .. . 00590-44000-71 . . 5-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47877-71 . . . 3-7 Wire, Pull . . . . . . . . . . . . . . . .. .. .. . 00590-44982-71 . . 6-79
Wheel, Hub and Tire Assembly (Tan) . . . 00590-46966-71 . . . 3-7 Wrench, Spanner . . . . . . . . . .. .. .. . 00590-44515-71 . . . 4-5
Wheel, Steer Assembly (Black) . . . . . . . 00590-47881-71 . . . 3-5 Yoke . . . . . . . . . . . . . . . . . . .. .. .. . 00590-44008-71 . . 5-29
Wheel, Steer Assembly (Red With Groove). . . . . . . . . . . . . .....
A-19 1/08/2008
A-20 1/08/2008
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index
Part No. Description Page Part No. Description Page
APPENDIX B Numerical Parts Index

00590-00043-71 ...............Pin, Spring ................................. 3-5 00590-03346-71............... Clamp Hose............................. 7-79
00590-00063-71 ...............Roller, Battery ........................... 2-27 00590-03346-71............... Clamp, Hose............................ 7-65
00590-00170-71 ...............Plug, Dome .............................. 3-10 00590-03405-71............... Button, Reach Retract, Raised ..... 5-29
00590-00182-71 ...............Pin .......................................... 6-37 00590-03438-71............... Valve, Flow Control (9.0 GPM) .. 6-21
00590-00183-71 ...............Connector ................................ 6-37 00590-03438-71............... Valve, Hydraulic Flow Control .... 6-57
00590-00187-71 ...............Tubing, Shrinkable .................... 5-29 00590-03438-71............... Valve, Hydraulic Flow Control .... 6-59
00590-00359-71 ...............Shim, Spacer.............................. 3-3 00590-03440-71............... O-Ring .................................... 6-53
00590-00423-71 ...............Fitting, Grease............................ 3-5 00590-03440-71............... Packing, O-Ring ....................... 6-73
00590-00552-71 ...............Fuse (15 Amp) ......................... 5-19 00590-03441-71............... O-Ring ...................................... 6-9
00590-00556-71 ...............Strap ....................................... 5-14 00590-03446-71............... Fuse (5 Amp) (FU8 and FU9) ..... 5-19
00590-00557-71 ...............Anchor, Plastic Mount................ 5-61 00590-03454-71............... Spacer .................................... 5-61
00590-00557-71 ...............Anchor, Plastic Mount................ 5-66 00590-03454-71............... Spacer .................................... 5-64
00590-00557-71 ...............Anchor, Plastic Mount................ 5-68 00590-03463-71............... Chain, Leaf (Stock Length 100 ft.).......
00590-00628-71 ...............Screw, Set.................................. 3-3 ........................................ .............................................. 7-40
00590-00811-71 ...............Strap ....................................... 5-14 00590-03464-71............... Link, Connecting....................... 7-40
00590-00811-71 ...............Strap ....................................... 5-53 00590-03541-71............... Clamp, Hose.............................. 6-9
00590-00811-71 ...............Strap ....................................... 5-61 00590-03548-71............... Hose, Drain ............................... 6-9
00590-00811-71 ...............Strap ....................................... 5-64 00590-03567-71............... Spring, Compression................... 6-9
00590-00811-71 ...............Strap ....................................... 5-66 00590-03568-71............... Spring, Horn, Reach ................. 5-29
00590-00811-71 ...............Strap ....................................... 5-68 00590-03572-71............... Ball........................................... 6-9
00590-00811-71 ...............Strap ....................................... 7-71 00590-03577-71............... Jack, Banana ........................... 5-14
00590-01255-71 ...............Pocket ..................................... 2-17 00590-03578-71............... Bag, Case ............................... 2-17
00590-01265-71 ...............Rivet, Tag ................................. 2-17 00590-03583-71............... Spring ..................................... 6-53
00590-01410-71 ...............Terminal................................... 5-19 00590-03583-71............... Spring ..................................... 6-73
00590-02338-71 ...............Switch, Keyless ......................... 5-14 00590-03598-71............... Ring, Retainer .......................... 6-53
00590-02399-71 ...............Terminal................................... 5-29 00590-03598-71............... Ring, Retainer .......................... 6-73
00590-02399-71 ...............Terminal................................... 5-53 00590-04577-71............... Key (Set of 2) ........................... 5-14
00590-02784-71 ...............Lamp, Warning Assembly.................. 00590-05184-71............... Lamp, Warning Assembly..................
........................................(Red) ....................................... 5-53 ........................................ (Clear) .................................... 5-53
00590-02785-71 ...............Lamp, Warning Assembly.................. 00590-05266-71............... Lens (Amber) ............................ 5-53
........................................(Amber) ................................... 5-53 00590-05268-71............... Lens (Blue) ............................... 5-53
00590-02786-71 ...............Lamp, Warning Assembly.................. 00590-05269-71............... Lamp, Warning Assembly..................
........................................(Blue)....................................... 5-53 ........................................ (Green) ................................... 5-53
00590-02878-71 ...............Seal ........................................ 6-53 00590-05270-71............... Lens (Green) ............................ 5-53
00590-02878-71 ...............Seal ........................................ 6-73 00590-05273-71............... Bulb ........................................ 5-53
00590-02918-71 ...............Plug, Mechanical ........................ 4-5 00590-05283-71............... Label....................................... 5-19
00590-03000-71 ...............Fitting, Hose ............................ 6-21 00590-05283-71............... Label....................................... 5-53
00590-03002-71 ...............Cap, Filler, Breather .................... 6-9 00590-05313-71............... Spacer, Pipe (0.50 in.) .............. 2-27
00590-03034-71 ...............Guard, Warning Light ............... 5-51 00590-39514-71............... Piston (4 in.) ............................ 7-75
00590-03058-71 ...............Seal Kit.................................... 6-51 00590-39515-71............... Piston (8 in.) ............................ 7-75
00590-03060-71 ...............Ring, Back-Up........................... 6-53 00590-39516-71............... Seal ........................................ 7-75
00590-03060-71 ...............Ring, Back-Up........................... 6-55 00590-39518-71............... Cap ........................................ 7-75
00590-03060-71 ...............Ring, Back-Up........................... 6-57 00590-39520-71............... Rod (4 in.) ............................... 7-75
00590-03060-71 ...............Ring, Back-Up........................... 6-59 00590-39522-71............... Rod (8 in.) ............................... 7-75
00590-03060-71 ...............Ring, Back-Up........................... 6-73 00590-39529-71............... Seal Kit ................................... 7-75
00590-03060-71 ...............Ring, Back-Up........................... 6-75 00590-39599-71............... Elbow ..................................... 6-21
00590-03060-71 ...............Ring, Back-Up........................... 6-77 00590-39627-71............... Clip ........................................ 2-17
00590-03061-71 ...............Filter, Element ............................. 6-9 00590-39627-71............... Clip ........................................ 2-17
00590-03088-71 ...............Key, Woodruff ............................ 4-5 00590-39789-71............... Lens (Red) ................................ 5-53
00590-03095-71 ...............Switch, Rocker.......................... 5-61 00590-39792-71............... Lens (Clear).............................. 5-53
00590-03127-71 ...............Screw...................................... 6-40 00590-39794-71............... Hardware Kit ........................... 5-53
00590-03141-71 ...............Ring, Snap ............................... 6-53 00590-39795-71............... Card, Multi-Voltage Assembly .... 5-53
00590-03141-71 ...............Ring, Snap ............................... 6-73 00590-39796-71............... Pad, Foam, Mounting................ 5-53
00590-03159-71 ...............Shim ......................................... 7-5 00590-39797-71............... Base, Mounting ........................ 5-53
00590-03189-71 ...............Adapter, Filter ............................ 6-9 00590-39798-71............... O-Ring .................................... 5-53
00590-03218-71 ...............Insulator, Shoulder, Washer........ 5-31 00590-39799-71............... Ring, Strobe............................. 5-53
00590-40580-71............... Horn, Alarm............................. 5-62
00590-03238-71 ...............Terminal................................... 5-53 00590-41810-71............... Decal, Warning ....................... 2-18
00590-03247-71 ...............Switch, Rocker.......................... 5-64 00590-41882-71............... Tray, Funnel ............................... 6-9
00590-03248-71 ...............Switch, Operator (EPO) ............. 5-14 00590-41928-71............... Label....................................... 5-29
00590-03249-71 ...............Base, Contact Switch................. 5-14 00590-42261-71............... Horn With Bracket .................... 5-31
B-1 Page Revised 12/01/2009

00590-42978-71 .............. Strap .......................................5-14 00590-44033-71 ...............Brush Holder ............................ 5-41

00590-42978-71 .............. Strap .......................................7-79 00590-44034-71 ...............Brush Set (With BWI)................. 5-35
00590-42984-71 .............. Clamp .....................................5-29 00590-44035-71 ...............Spring Set................................ 5-35
00590-43091-71 .............. Spring, Travel ...........................5-29 00590-44036-71 ...............Armature Kit ............................ 5-37
00590-43600-71 .............. Gear Reducer .............................4-7 00590-44037-71 ...............Bearing and Snap Ring Kit......... 5-37
00590-43600-71 .............. Gear Reducer, Drive Unit.................. 00590-44037-71 ...............Bearing and Snap Ring Kit......... 5-39
........................................ Right-Hand .................................4-5 00590-44038-71 ...............End Head Assembly..........................
00590-43601-71 .............. Gear Reducer .............................4-7 ........................................Commutator ............................. 5-35
00590-43601-71 .............. Gear Reducer, Drive Unit.................. 00590-44039-71 ...............Hose Assembly (Manifold to Cylinder)
........................................ Left-Hand....................................4-5 ........................................(Quad Mast) ............................ 6-17
00590-43929-71 .............. Tubing, Shrinkable ....................5-29 00590-44040-71 ...............Switch ..................................... 5-29
00590-43990-71 .............. Hose Assembly (Auxiliary Manifold to 00590-44041-71 ...............Hose Assembly ................................
........................................ Mast) (Quad and 4K, Two Stage)....... ........................................HAS, ATR to Manifold ATR) ........ 6-17
........................................ ...............................................6-17 00590-44042-71 ...............Hose Assembly (HSA to.....................
00590-43991-71 .............. Hose Assembly (Auxiliary Manifold to ........................................Manifold P1) ............................ 6-17
........................................ Mast) (Standard) .......................6-17 00590-44044-71 ...............Potentiometer ........................... 5-29
00590-43992-71 .............. Hose Assembly (Auxiliary Manifold to 00590-44045-71 ...............Horn Assembly ......................... 5-31
........................................ Mast) (Standard) .......................6-17 00590-44046-71 ...............Cable Assembly........................ 5-32
00590-43993-71 .............. Pin ..........................................5-29
00590-43995-71 .............. Handle, Base............................5-29 00590-44049-71 ...............Hose Assembly (Manifold to...............
00590-43996-71 .............. Hose Assembly (Auxiliary Manifold to ........................................Cylinder) (Quad Mast)............... 6-17
........................................ Mast) (Standard) .......................6-17 00590-44050-71 ...............Horn Harness ........................... 5-31
00590-43997-71 .............. Screw, Connector......................5-29 00590-44051-71 ...............Wire Assembly ......................... 5-31
00590-44052-71 ...............Cable...................................... 5-32
00590-44000-71 .............. Wire, Jumper............................5-29 00590-44053-71 ...............Terminal................................... 5-32
00590-44001-71 .............. Hose Assembly (Auxiliary Manifold to 00590-44054-71 ...............Connector ................................ 5-32
........................................ Mast) (Standard) .......................6-17 00590-44055-71 ...............Hose Assembly (Manifold to...............
00590-44002-71 .............. Hose Assembly (Auxiliary Manifold to ........................................Cylinder) (Quad Mast)............... 6-17
........................................ Mast) (Standard) .......................6-17 00590-44056-71 ...............Base........................................ 5-21
00590-44003-71 .............. Spring, Retract ..........................5-29 00590-44057-71 ...............Elbow, 90 Degree .................... 6-21
00590-44005-71 .............. Umbrella ..................................5-29 00590-44057-71 ...............Elbow, 90 Degree..................... 6-31
00590-44006-71 .............. Plate ........................................5-51 00590-44058-71 ...............Housing, Coil ........................... 5-21
00590-44007-71 .............. Hose Assembly (Auxiliary Pump to..... 00590-44059-71 ...............Housing, Coil ........................... 5-21
........................................ Manifold) .................................6-17 00590-44060-71 ...............Adapter, Hydraulic.................... 6-21
00590-44008-71 .............. Yoke ........................................5-29 00590-44061-71 ...............Coil......................................... 5-21
00590-44009-71 .............. Hose Assembly (Auxiliary Pump to..... 00590-44062-71 ...............Cap, Base................................ 5-29
........................................ Manifold) .................................6-17 00590-44063-71 ...............Base........................................ 5-21
00590-44010-71 .............. Hose Assembly (Auxiliary Manifold to 00590-44064-71 ...............Rod and Core Assembly ............ 5-21
........................................ Mast) (Quad and 4K, Two Stage)....... 00590-44065-71 ...............Service Kit .............................. 5-21
........................................ ...............................................6-17 00590-44066-71 ...............Service Kit ............................... 5-21
00590-44011-71 .............. Arm, Yoke ................................5-29 00590-44067-71 ...............Spring and Bushing Kit .............. 5-21
00590-44012-71 .............. Hose Assembly (Auxiliary Manifold to 00590-44068-71 ...............Card Assembly, Display ............ 5-23
........................................ Mast) (Quad and 4K, Two Stage)....... 00590-44069-71 ...............Display, Operator .................... 5-23
........................................ ...............................................6-17 00590-44070-71 ...............Bracket Assembly ..................... 5-23
00590-44013-71 .............. Arm .........................................5-29 00590-44071-71 ...............Coil......................................... 5-21
00590-44014-71 .............. Harness, Wiring .......................5-29 00590-44072-71 ...............Bushing ................................... 5-21
00590-44015-71 .............. Ring, Retaining .........................5-29 00590-44073-71 ...............Adaptor, Flow Control ............... 6-21
00590-44016-71 .............. Hose Assembly (Auxiliary Manifold to 00590-44074-71 ...............Locator, Spring ......................... 5-21
........................................ Mast) (Quad and 4K, Two Stage)....... 00590-44075-71 ...............Adapter, Hydraulic ................... 6-21
........................................ ...............................................6-17 00590-44075-71 ...............Adapter, Hydraulic.................... 6-31
00590-44017-71 .............. Card Assembly, SFC ..................5-29 00590-44075-71 ...............Adapter, Hydraulic.................... 7-83
00590-44018-71 .............. Spring, 4-Way ..........................5-29 00590-44076-71 ...............Adapter Hydraulic .................... 6-43
00590-44020-71 .............. Hose Assembly (HSA Spool to........... 00590-44076-71 ...............Adapter, Hydraulic ................... 6-21
........................................ Manifold V1 and 2)...................6-17 00590-44077-71 ...............Tip, Contact, Movable ............... 5-21
00590-44021-71 .............. Ring, Retaining .........................5-29 00590-44078-71 ...............Tip, Contact, Movable ............... 5-21
00590-44022-71 .............. End Head Kit, Drive ..................5-35 00590-44079-71 ...............Spring, Main............................ 5-21
00590-44023-71 .............. Hose Assembly (Auxiliary Manifold to 00590-44080-71 ...............Adapter, Hydraulic ................... 6-21
........................................ Mast) (Standard) .......................6-17 00590-44081-71 ...............Elbow, 90 Degree .................... 6-21
00590-44024-71 .............. Cable Assembly ........................5-32 00590-44081-71 ...............Elbow, 90 Degree..................... 6-31
00590-44025-71 .............. Armature Kit .............................5-35 00590-44082-71 ...............Bushing ................................... 5-21
00590-44026-71 .............. Bearing and Snap Ring Kit .........5-35 00590-44083-71 ...............Guide...................................... 5-21
00590-44027-71 .............. Stator Kit ..................................5-35 00590-44084-71 ...............Tip, Contact, Stationary ............. 5-21
00590-44028-71 .............. Field Coil Kit.............................5-35 00590-44085-71 ...............Tip, Contact, Stationary ............. 5-21
00590-44029-71 .............. Terminal ...................................5-32 00590-44086-71 ...............Body, Guide............................. 5-21
00590-44031-71 .............. Tip Set .....................................5-32 00590-44087-71 ...............Elbow, 90 Degree .................. 6-21
00590-44032-71 .............. Hose Assembly (Manifold to Cylinder) 00590-44087-71 ...............Elbow, 90 Degree..................... 6-25
........................................ (Standard Mast) ........................6-17 00590-44089-71 ...............Hose Assembly ......................... 6-17
00590-44033-71 .............. Brush Holder.............................5-35 00590-44090-71 ...............Elbow, 90 Degree..................... 6-34
Page Revised 12/01/2009 B-2

00590-44091-71 ...............Hose Assembly (Standard Tilt) ... 6-17 00590-44166-71............... Switch Assembly, Proximity ........ 5-66
00590-44092-71 ...............Hose Assembly (Standard Tilt) ... 6-17 00590-44167-71............... Bracket, Sensor ........................ 5-66
00590-44093-71 ...............Strap, Nut................................ 5-25 00590-44169-71............... Switch Assembly, Proximity ........ 5-66
00590-44094-71 ...............Link ......................................... 5-25 00590-44170-71............... Switch Assembly, Proximity ........ 5-66
00590-44096-71 ...............Bracket, Switch ......................... 5-25 00590-44172-71............... Switch Assembly, Proximity ........ 5-66
00590-44097-71 ...............Hose Assembly ......................... 6-17 00590-44174-71............... Clamp, Hose.............................. 6-9
00590-44098-71 ...............Hose Assembly (Standard Tilt) ... 6-17 00590-44175-71............... Bracket, Tab............................. 5-64
00590-44099-71 ...............Handle, Right-Hand................... 5-29 00590-44177-71............... Stud, Push................................ 5-64
00590-44100-71 ...............Button, 4-Way, Raised ............... 5-29 00590-44178-71............... Reservoir Weldment .................... 6-9
00590-44101-71 ...............Base, Spring ............................ 5-29 00590-44179-71............... Blower, Electric......................... 5-64
00590-44102-71 ...............Hose Assembly ......................... 6-17 00590-44180-71............... Bracket (95 in., 99 in. and 107 in......
00590-44103-71 ...............Button, Horn............................. 5-29 ........................................ OACH) ................................... 5-68
00590-44104-71 ...............Hose Assembly (Auxiliary Pump to...... 00590-44181-71............... Guard, Finger .......................... 5-64
........................................Manifold)................................. 6-17 00590-44182-71............... Connector, Module Assembly..... 5-62
00590-44105-71 ...............Handle, Left-Hand ..................... 5-29 00590-44185-71............... Clamp, Hose............................ 5-68
00590-44106-71 ...............Elbow, 90 Degree Swivel........... 6-18 00590-44186-71............... Switch Assembly, Proximity ........ 5-68
00590-44107-71 ...............End Head Assembly, Commutator....... 00590-44187-71............... Bracket.................................... 7-61
........................................ .............................................. 5-37 00590-44187-71............... Bracket, Sensor ........................ 5-68
00590-44107-71 ...............End Head Assembly, Commutator....... 00590-44188-71............... Wire Assembly......................... 5-64
........................................ .............................................. 5-39 00590-44189-71............... Plug, Mechanical........................ 6-9
00590-44108-71 ...............Rod, End.................................. 5-25 00590-44190-71............... Brush Set ................................. 5-43
00590-44109-71 ...............Elbow, 90 Degree..................... 6-25 00590-44190-71............... Brush Set ................................. 5-45
00590-44109-71 ...............Elbow, Swivel, 90 Degree.......... 6-21 00590-44191-71............... End Head Assembly, Commutator.......
00590-44110-71 ...............Plug ....................................... 6-21 ........................................ .............................................. 5-45
00590-44111-71 ...............Hose Assembly ......................... 6-18 00590-44192-71............... Armature Kit ........................... 5-43
00590-44113-71 ...............Switch ..................................... 5-25 00590-44193-71............... Bearing and Snap Ring Kit......... 5-43
00590-44114-71 ...............Hose Assembly (Bottlers Tilt) ....... 6-17 00590-44194-71............... Stator Kit ................................. 5-43
00590-44115-71 ...............Handle Assembly (Standard) ..... 5-25 00590-44195-71............... Field Coil Kit ............................ 5-43
00590-44115-71 ...............Handle Assembly (Standard) ..... 5-29 00590-44196-71............... End Head Assembly, Commutator.......
00590-44116-71 ...............Rod, Threaded.......................... 5-25 ........................................ .............................................. 5-43
00590-44118-71 ...............Tee, Swivel............................... 6-18 00590-44197-71............... Brush Set ................................. 5-41
00590-44120-71 ...............Hose Assembly (Tilt) .................. 6-17 00590-44198-71............... End Head Kit, Drive ................. 5-43
00590-44121-71 ...............Lever, Valve .............................. 5-25 00590-44199-71............... Drive End Head Kit ................... 5-41
00590-44122-71 ...............Hose Assembly (Bottlers Tilt) ....... 6-17 00590-44200-71............... Base Kit................................... 5-43
00590-44123-71 ...............Bracket, Auxiliary ....................... 6-9 00590-44201-71............... Armature Kit ........................... 5-45
00590-44124-71 ...............Switch, Dummy......................... 5-61 00590-44202-71............... Bearing and Snap Ring Kit......... 5-45
00590-44125-71 ...............Cable Assembly........................ 5-61 00590-44203-71............... Stator Kit ................................. 5-45
00590-44126-71 ...............Cable Assembly........................ 5-61 00590-44204-71............... Field Coil Kit ............................ 5-45
00590-44129-71 ...............Stator Kit.................................. 5-37 00590-44206-71............... End Head, Commutator, Machined.....
00590-44129-71 ...............Stator Kit.................................. 5-39 ........................................ .............................................. 5-43
00590-44130-71 ...............Plate........................................ 5-61 00590-44207-71............... Armature Kit ........................... 5-39
00590-44131-71 ...............Light, Bin ................................. 5-61 00590-44210-71............... End Head Kit, Drive ................. 5-37
00590-44132-71 ...............Bracket .................................... 5-61 00590-44210-71............... End Head Kit, Drive ................. 5-39
00590-44133-71 ...............Guard, Light............................. 5-61 00590-44211-71............... Brush Holder ............................ 5-37
00590-44134-71 ...............Guard, Light............................. 5-61 00590-44211-71............... Brush Holder ............................ 5-39
00590-44137-71 ...............Hose, Suction, Auxiliary .............. 6-9 00590-44211-71............... Brush Holder ............................ 5-43
00590-44138-71 ...............Hose, Lift, Suction ...................... 6-9 00590-44211-71............... Brush Holder ............................ 5-45
00590-44139-71 ...............Bracket, Mast Light.................... 5-61 00590-44212-71............... Brush Set ................................. 5-37
00590-44141-71 ...............Cable Assembly........................ 5-51 00590-44212-71............... Brush Set ................................. 5-39
00590-44142-71 ...............Clamp, Hose ............................ 6-17 00590-44213-71............... Spring Set ............................... 5-37
00590-44143-71 ...............Manifold Assembly, Auxiliary ..... 6-25 00590-44213-71............... Spring Set ............................... 5-39
00590-44144-71 ...............Bracket .................................... 5-61 00590-44213-71............... Spring Set ............................... 5-43
00590-44145-71 ...............Bracket .................................... 5-64 00590-44215-71............... Terminal, Power Kit ................... 5-37
00590-44146-71 ...............Bracket, Mast Light.................... 5-61 00590-44215-71............... Terminal, Power Kit ................... 5-39
00590-44147-71 ...............Bracket, Switch ......................... 5-61 00590-44215-71............... Terminal, Power Kit ................... 5-43
00590-44149-71 ...............Bracket, Mast Light.................... 5-61 00590-44215-71............... Terminal, Power Kit ................... 5-45
00590-44150-71 ...............Manifold Assembly, Auxiliary ..... 6-25 00590-44216-71............... End Head, Commutator, Machined.....
00590-44151-71 ...............Decal, Light .............................. 5-61 ........................................ .............................................. 5-45
00590-44152-71 ...............Light Assembly, Travel................ 5-61 00590-44217-71............... Armature Kit ............................ 5-41
00590-44154-71 ...............Bracket, Weldment.................... 5-64 00590-44218-71............... Bearing and Snap Ring Kit......... 5-41
00590-44155-71 ...............Manifold Assembly, Auxiliary ..... 6-25 00590-44219-71............... Stator Kit ................................. 5-41
00590-44157-71 ...............Hose, Steer, Suction, Formed........ 6-9 00590-44220-71............... Field Coil Kit ............................ 5-41
00590-44159-71 ...............Bracket (88 in. OACH) .............. 5-68 00590-44221-71............... End Head Assembly, Commutator.......
00590-44160-71 ...............Bracket (83 in. OACH) .............. 5-68 ........................................ .............................................. 5-41
00590-44162-71 ...............Switch Assembly, Proximity ........ 5-66 00590-44222-71............... End Head, Commutator, Machined.....
00590-44164-71 ...............Bracket, Lift Limit ....................... 5-66 ........................................ .............................................. 5-41
B-3 1/08/2008
00590-44223-71 .............. Fan, External ............................5-37 00590-44275-71 ...............Door Weldment ........................ 2-30
00590-44223-71 .............. Fan, External ............................5-39 00590-44277-71 ...............Door, Battery, Left-Hand ............. 2-29
00590-44224-71 .............. Lamp Assembly, Warning (Red) ..5-51 00590-44278-71 ...............Spacer, Battery (Non-Weighted).........
00590-44224-71 .............. Light, Warning (Amber) .............5-53 ........................................2.25 in.................................... 2-25
00590-44225-71 .............. Hose Assembly (Manifold to Cylinder) 00590-44285-71 ...............Spacer, Battery, 1.50 in............. 2-25
........................................ (Standard Mast) ........................6-17 00590-44286-71 ...............Spacer, Battery, 1.75 in............. 2-25
00590-44226-71 .............. Spring Set ................................5-47 00590-44287-71 ...............Spacer, Pipe (17.75 in.) ............ 2-27
00590-44227-71 .............. Auxiliary Motor.........................5-49 00590-44289-71 ...............Spacer, Pipe (15.25 in.) ............ 2-27
00590-44227-71 .............. Motor Assembly, Auxiliary..........6-43 00590-44290-71 ...............Spacer, Battery (Non-Weighted).........
00590-44228-71 .............. Brush Set..................................5-49 ........................................2.50 in. .................................. 2-25
00590-44229-71 .............. Spring Set ................................5-49 00590-44291-71 ...............Spacer, Battery (Non-Weighted).........
00590-44230-71 .............. Bearing and Snap Ring Kit .........5-49 ........................................2.75 in.................................... 2-25
00590-44231-71 .............. Brush Holder.............................5-47 00590-44292-71 ...............Spacer, Battery (Non-Weighted).........
00590-44232-71 .............. Hose, Formed (Manifold Return)..6-17 ........................................4.88 in.................................... 2-25
00590-44233-71 .............. Hose, Formed (Manifold Return)..6-17 00590-44293-71 ...............Spacer, Battery (Non-Weighted).........
00590-44234-71 .............. Lamp Assembly, Warning.................. ........................................5.00 in.................................... 2-25
........................................ (Amber) ..................................5-51 00590-44294-71 ...............Shaft, Roller (18.31 in.) ............. 2-27
00590-44234-71 .............. Light, Warning (Red)..................5-53 00590-44295-71 ...............Shaft, Roller (21.06 in.) ............. 2-27
00590-44235-71 .............. Locator, Spring .........................5-21 00590-44296-71 ...............Shaft, Roller (23.56 in.) ............. 2-27
00590-44236-71 .............. Cap, Dust...................................6-9 00590-44297-71 ...............Guard, Cable........................... 2-30
00590-44236-71 .............. Cap, Dust, Coupling..................6-21 00590-44298-71 ...............Support, Battery Roller............... 2-25
00590-44236-71 .............. Cap, Dust, Coupling..................6-31 00590-44299-71 ...............Axle .......................................... 3-5
00590-44236-71 .............. Cap, Dust, Coupling..................6-45 00590-44301-71 ...............Elbow, 90 Degree....................... 3-3
00590-44237-71 .............. Fitting, Hose ............................6-21 00590-44303-71 ...............Adaptor, Hydraulic ..................... 3-3
00590-44237-71 .............. Fitting, Hose ............................6-31 00590-44307-71 ...............Pad, Door ................................ 2-30
00590-44237-71 .............. Fitting, Hose ...............................6-9 00590-44309-71 ...............Plate, Sensor .............................. 3-3
00590-44239-71 .............. Field Coil Kit.............................5-37 00590-44311-71 ...............Bearing, Open ........................... 3-5
00590-44239-71 .............. Field Coil Kit.............................5-39 00590-44312-71 ...............Bearing, Roller............................ 3-5
00590-44241-71 .............. Stator Kit ..................................5-47 00590-44313-71 ...............Bearing, Cone ............................ 3-5
00590-44242-71 .............. End Head Kit, Drive ..................5-45 00590-44314-71 ...............Bearing, Cup.............................. 3-5
00590-44243-71 .............. Base Kit ...................................5-45 00590-44315-71 ...............Seal .......................................... 3-5
00590-44244-71 .............. Hose Assembly (Manifold to Cylinder) 00590-44317-71 ...............Hub, Machine ............................ 3-7
........................................ (Standard Mast) ........................6-17 00590-44319-71 ...............Anchor, Chain ............................ 3-3
00590-44245-71 .............. Hose Assembly (Lift Pump to Manifold) 00590-44320-71 ...............Backrest Guard (Width 32 in.............
........................................ ...............................................6-17 ........................................Height 48 in.)........................... 2-31
00590-44246-71 .............. Motor, Steer .............................5-47 00590-44321-71 ...............Backrest Guard (Width 32 in.............
00590-44246-71 .............. Motor, Steer .............................6-45 ........................................Height 36 in.)........................... 2-31
00590-44247-71 .............. Hose Assembly (Lift Pump to Manifold) 00590-44322-71 ...............Backrest Guard (Width 32 in.............
........................................ ...............................................6-17 ........................................Height 54 in.)........................... 2-31
00590-44248-71 .............. Brush Set..................................5-47 00590-44323-71 ...............Backrest Guard (Width 32 in.............
00590-44249-71 .............. Bearing and Snap Ring Kit .........5-47 ........................................Height 30 in.)........................... 2-31
00590-44250-71 .............. Grommet..................................5-51 00590-44323-71 ...............Backrest Guard (Width 32 in.............
00590-44250-71 .............. Grommet..................................5-61 ........................................Height 60 in.)........................... 2-31
00590-44250-71 .............. Grommet..................................5-64 00590-44324-71 ...............Backrest Guard (Width 32 in.............
00590-44251-71 .............. End Head, Commutator .............5-47 ........................................Height 42 in.)........................... 2-31
00590-44252-71 .............. End Head Kit, Drive ..................5-47 00590-44326-71 ...............Backrest Guard (Width 37 in.............
00590-44253-71 .............. Enclosure Cover Kit ...................5-47 ........................................Height 36 in.)........................... 2-31
00590-44254-71 .............. Bolt, Clamp Kit..........................5-47 00590-44327-71 ...............Backrest Guard (Width 37 in.............
00590-44255-71 .............. Hose Assembly (Lift Pump to.............. ........................................Height 54 in.)........................... 2-31
........................................ Manifold) .................................6-17 00590-44329-71 ...............Backrest Guard (Width 37 in.............
00590-44256-71 .............. Hose, Formed (Manifold Return)..6-17 ........................................Height 42 in.)........................... 2-31
00590-44257-71 .............. Armature Kit .............................5-47 00590-44330-71 ...............Sprocket .................................... 3-3
00590-44258-71 .............. Door, Battery, Right-Hand ...........2-29 00590-44331-71 ...............Link, Chain............................... 5-25
00590-44259-71 .............. Spacer, Pipe (15.00 in.) ............2-27 00590-44331-71 ...............Link, Connecting, Chain .............. 3-3
00590-44260-71 .............. Spacer, Pipe (7.62 in.) ..............2-27 00590-44332-71 ...............Chain ........................................ 3-3
00590-44261-71 .............. Spacer, Pipe (10.25 in.) ............2-27 00590-44333-71 ...............Plate, Steering ............................ 3-3
00590-44262-71 .............. Spacer, Pipe (9.50 in.) ..............2-27 00590-44334-71 ...............Bracket, Mounting....................... 3-3
00590-44263-71 .............. Spacer, Pipe (2.88 in.) ..............2-27 00590-44335-71 ...............Switch, Proximity ...................... 5-14
00590-44264-71 .............. Door, Battery, Left-Hand .............2-29 00590-44335-71 ...............Switch, Proximity, Multihead......... 3-3
00590-44265-71 .............. Door, Battery, Left-Hand .............2-29 00590-44337-71 ...............Spacer ...................................... 3-3
00590-44266-71 .............. Decal, Warning ........................2-30 00590-44338-71 ...............Spacer Assembly, 1.560 in. ....... 2-23
00590-44267-71 .............. Door, Battery, Right-Hand ...........2-29 00590-44339-71 ...............Backrest Guard (Width 37 in.............
00590-44268-71 .............. Spacer, Pipe (12.50 in.) ............2-27 ........................................Height 30 in.)........................... 2-31
00590-44269-71 .............. Door, Battery, Right-Hand ...........2-29 00590-44340-71 ...............Brace, Cover (Without HAS) ...... 2-17
00590-44270-71 .............. Guard, Battery..........................2-29 00590-44341-71 ...............Cover, Steer ............................. 2-17
00590-44271-71 .............. Guard, Battery..........................2-29 00590-44342-71 ...............Cover, Eyebrow........................ 2-17
00590-44272-71 .............. Guard, Battery..........................2-29 00590-44343-71 ...............Cover, Eyebrow........................ 2-17
00590-44273-71 .............. Pin, Lock ..................................2-29 00590-44344-71 ...............Cover, Eyebrow........................ 2-17
1/08/2008 B-4
00590-44345-71 ...............Cover, Front, Left-Hand .............. 2-17 00590-44421-71............... Decal, Toyota ........................... 2-18
00590-44346-71 ...............Cover, Knee ............................. 2-17 00590-44422-71............... Cable Assembly...............................
00590-44347-71 ...............Cover, Front, Center .................. 2-17 ........................................ (LA-F1 to M1- E1)...................... 5-13
00590-44348-71 ...............Decal, Toyota ........................... 2-18
00590-44349-71 ...............Decal, Warning ........................ 2-17 00590-44423-71............... Cable Assembly ..............................
00590-44351-71 ...............Brace, Cover (With HAS) ........... 2-17 ........................................ (TPC-1 to LA-B+) ....................... 5-13
00590-44352-71 ...............Decal, Warning ........................ 2-17 00590-44424-71............... Cable Assembly...............................
00590-44353-71 ...............Cover, HSA Handle .................. 2-17 ........................................ (TPC-1 to RA-B+) ....................... 5-13
00590-44354-71 ...............Decal, Warning ........................ 2-17 00590-44425-71............... Cable Assembly...............................
00590-44356-71 ...............Decal, Control Handle....................... ........................................ (LA-B- to TP4)............................ 5-13
........................................(Standard) ............................... 2-17 00590-44426-71............... Cable Assembly...............................
00590-44356-71 ...............Decal, Control Handle ............... 2-21 ........................................ (LA-A1 to M1-A1) ..................... 5-13
00590-44357-71 ...............Decal, Control Handle (LSA) ...... 2-17 00590-44427-71............... Cable Assembly (M1-A2 to LA-A2).....
00590-44359-71 ...............Cover, Front, Right-Hand............ 2-17 ........................................ .............................................. 5-13
00590-44360-71 ...............Pad, Backseat........................... 2-17 00590-44428-71............... Cable Assembly (RA-A1 to M2-A1).....
00590-44361-71 ...............Bracket, Key Switch..................... 2-7 ........................................ .............................................. 5-13
00590-44362-71 ...............Plate, Clamp .............................. 2-7 00590-44429-71............... Cable Assembly (RA-A2 to M2-A2).....
00590-44363-71 ...............Shield, Tire, Right-Hand ............... 2-7 ........................................ .............................................. 5-13
00590-44364-71 ...............Shield, Tire, Left-Hand.................. 2-7 00590-44430-71............... Cable Assembly (JA1 to OJC7, OPC7)
00590-44366-71 ...............Switch Rotary, 2 pos ................. 5-14 ........................................ .............................................. 5-14
00590-44367-71 ...............Guard, Cable........................... 2-17 00590-44431-71............... Cable Assembly (Auxiliary-1 to MXA).
00590-44367-71 ...............Guard, Cable........................... 5-51 ........................................ .............................................. 5-13
00590-44367-71 ...............Guard, Cable........................... 5-61 00590-44432-71............... Cable Assembly (MS- to TP4) ..... 5-13
00590-44367-71 ...............Guard, Cable........................... 5-64 00590-44433-71............... Cable Assembly (RA-F1 to M2-E2)......
00590-44369-71 ...............Decal, Toyota ........................... 2-17 ........................................ .............................................. 5-13
00590-44370-71 ...............Pad, Deadman Pedal ................ 2-17 00590-44434-71............... Cable Assembly (RA-F2 to M2-E1)......
00590-44371-71 ...............Decal, EE ................................. 2-17 ........................................ .............................................. 5-13
00590-44372-71 ...............Pad, Floor ................................ 2-17 00590-44435-71............... Cable Assembly (LA-F2 to M1-E2).......
00590-44373-71 ...............Cover Assembly, Console.................. ........................................ .............................................. 5-13
........................................(Without High Speed Auxiliary) .. 2-17 00590-44436-71............... Bar, Bus................................... 5-13
00590-44374-71 ...............Cover Assembly, Console.................. 00590-44438-71............... Insulator, Standoff ..................... 5-14
........................................(With High Speed Auxiliary) ...... 2-17 00590-44440-71............... Tire (Poly, Tan) 95 Durometer ....... 3-7
00590-44379-71 ...............Decal, Warning ........................ 2-18 00590-44441-71............... Cable Assembly (MXS- to TP4) ... 5-13
00590-44380-71 ...............Pad, Elbow .............................. 2-17 00590-44442-71............... Harness Assembly (JC10 to B1, S3.....
00590-44381-71 ...............Spacer Assembly, Battery Gate... 2-22 ........................................ S4, S11 and S12) .................... 5-13
00590-44382-71 ...............Cap, Knob Insert ...................... 2-21 00590-44443-71............... Card Assembly, Translator ......... 5-13
00590-44383-71 ...............Cap, Knob Insert ...................... 2-21 00590-44444-71............... Harness Assembly (JC4 TO JX4, S13..
00590-44384-71 ...............Gate, Battery (With Spacer) ....... 2-22 ........................................ S14, LPC-1, JF5) ....................... 5-13
00590-44385-71 ...............Gate, Battery (With Spacer) ....... 2-22 00590-44445-71............... Harness Assembly (JX1 to JTR1) .. 5-13
00590-44386-71 ...............Gate, Battery (With Spacer) ....... 2-22 00590-44446-71............... Harness Assembly (JX2 to JLT1)... 5-13
00590-44389-71 ...............Decal, Control Handle (HSA) ..... 2-18 00590-44447-71............... Harness Assembly (JF3 to Key Switch..
00590-44390-71 ...............Spacer Assembly, Battery Gate .. 2-22 ........................................ EPO) ....................................... 5-13
00590-44391-71 ...............Decal, Control .......................... 2-21 00590-44448-71............... Harness Assembly (JC5 to JD1) .. 5-13
00590-44393-71 ...............Roller Assembly ........................ 2-22 00590-44449-71............... Harness Assembly (JC6 to JH1)..........
00590-44394-71 ...............Roller Assembly ........................ 2-22 ........................................ (Control Handle)....................... 5-13
00590-44395-71 ...............Roller Assembly ........................ 2-22 00590-44450-71............... Harness Assembly............................
00590-44396-71 ...............Spacer Assembly, 0.312 in. ....... 2-23 ........................................ (JC7 to S2 and JS2) .................. 5-13
00590-44397-71 ...............Spacer Assembly, 0.624 in. ....... 2-23 00590-44451-71............... Cable Assembly (RA-B- to TP4) ... 5-13
00590-44398-71 ...............Spacer Assembly, 0.936 in. ....... 2-23 00590-44452-71............... Harness Assembly (JC9, SOL-1...........
00590-44399-71 ...............Spacer Assembly, 1.248 in. ....... 2-23 ........................................ SOL-4 thru 9 and JPH3) ............. 5-13
00590-44401-71 ...............Decal, Control .......................... 2-21 00590-44453-71............... Power Amplifier, Traction........... 5-13
00590-44402-71 ...............Decal, Warning ........................ 2-18 00590-44454-71............... Harness Assembly............................
00590-44403-71 ...............Decal, Warning ........................ 2-18 ........................................ (JF1, to TP1 and TP4) ................ 5-13
00590-44404-71 ...............Decal, Warning ........................ 2-18 00590-44455-71............... Harness Assembly............................
00590-44405-71 ...............Decal, Warning ........................ 2-18 ........................................ (PS12 to BW and MT) ............... 5-13
00590-44406-71 ...............Decal ...................................... 2-18 00590-44456-71............... Harness Assembly............................
00590-44410-71 ...............Cap, Knob Insert ...................... 2-21 ........................................ (PS11 to BW and MT) ............... 5-13
00590-44411-71 ...............Decal, High Speed Auxiliary.............. 00590-44457-71............... Harness Assembly............................
........................................Handle .................................... 2-21 ........................................ (PS8 to BW and MT) ................. 5-13
00590-44412-71 ...............Decal, Control .......................... 2-21 00590-44458-71............... Cable Assembly...............................
00590-44413-71 ...............Decal, Control .......................... 2-21 ........................................ (LPC-1 to MP-D) ........................ 5-13
00590-44414-71 ...............Decal, Control .......................... 2-21 00590-44459-71............... Cable Assembly (MP-A- to TP4) .. 5-13
00590-44415-71 ...............Decal, Control .......................... 2-21 00590-44460-71............... Cable Assembly (STR-1 to MS+) . 5-13
00590-44416-71 ...............Decal, Control .......................... 2-21 00590-44461-71............... Cable Assembly (JPH3 to SOL-2) 5-14
00590-44417-71 ...............Decal, Control .......................... 2-21 00590-44462-71............... Harness Assembly (JC8 to JF2............
00590-44418-71 ...............Decal, Control .......................... 2-21 ........................................ and Contactor Panel) ................ 5-13
00590-44419-71 ...............Decal, Control .......................... 2-21 00590-44463-71............... Harness Assembly .................... 5-19
00590-44420-71 ...............Bearing, Cup.............................. 3-7 00590-44464-71............... Bar, Bus................................... 5-19
B-5 1/08/2008
00590-44465-71 .............. Bar, Bus ...................................5-19 00590-44542-71 ...............Motor, Traction ........................... 4-5
00590-44466-71 .............. Fuse (100 Amp) ........................5-19 00590-44544-71 ...............Knob, Steer .............................. 3-10
00590-44468-71 .............. Cover ......................................5-19 00590-44545-71 ...............Arm, Spring ............................. 4-15
00590-44470-71 .............. Bar, Bus ...................................5-19 00590-44546-71 ...............Spacer, Drive Unit....................... 4-7
00590-44471-71 .............. Module Assembly, Attachment ....5-14 00590-44547-71 ...............Spring, Compression ................. 4-13
00590-44472-71 .............. Harness Assembly .....................5-19 00590-44548-71 ...............Armature ................................. 4-13
00590-44473-71 .............. Fuse (500 Amp) ........................5-19 00590-44549-71 ...............Armature, Friction Surface.......... 4-13
00590-44474-71 .............. Harness Assembly .....................5-19 00590-44550-71 ...............Hub ........................................ 4-13
00590-44476-71 .............. Terminal Strip............................5-19 00590-44551-71 ...............Disc, Friction ............................ 4-13
00590-44477-71 .............. Insulator ...................................5-19 00590-44552-71 ...............Adaptor................................... 4-13
00590-44478-71 .............. Decal.......................................5-19 00590-44553-71 ...............Spacer .................................... 4-13
00590-44483-71 .............. Clamp .....................................5-14 00590-44554-71 ...............Tire ......................................... 4-10
00590-44484-71 .............. Cable Assembly............................... 00590-44556-71 ...............Tire ......................................... 4-10
........................................ (JA3 to S16 and S17) ................5-14 00590-44557-71 ...............Rivet........................................ 4-15
00590-44489-71 .............. Cable Assembly (JA2 to JF4.............. 00590-44558-71 ...............Bar, Pivot ................................. 4-15
........................................ SOL-9 and SOL-10) ...................5-14 00590-44559-71 ...............Bearing, Oilite.......................... 4-15
00590-44490-71 .............. Cable Assembly (JA2 to JF4.............. 00590-44560-71 ...............Bracket, Mounting..................... 4-15
........................................ SOL-9, JPH2 and JPH3) ..............5-14 00590-44561-71 ...............Spring, Compression ................. 4-15
00590-44492-71 .............. Insulator, Standoff .....................5-19 00590-44562-71 ...............Pedal Weldment ....................... 4-15
00590-44493-71 .............. Bracket, Mounting .....................5-14 00590-44564-71 ...............Tire (Poly, Black) 95 Durometer ..... 3-7
00590-44494-71 .............. Insulator, Standoff .....................5-19 00590-44568-71 ...............Cap, Bearing Machine ................ 4-7
00590-44495-71 .............. Manifold......................................... 00590-44570-71 ...............Gear, Set, Spiral Bevel ................ 4-7
........................................ (High Speed Auxiliary) ..............6-27 00590-44571-71 ...............Gear, Helical ............................. 4-7
00590-44495-71 .............. Manifold, Auxiliary ...................6-25 00590-44572-71 ...............Bearing, Cone ............................ 4-7
00590-44496-71 .............. Contactor Assembly...................5-21 00590-44573-71 ...............Bearing, Cone ............................ 4-7
00590-44496-71 .............. Contactor .................................5-19 00590-44574-71 ...............Bearing, Cup.............................. 4-7
00590-44497-71 .............. Adapter, Hydraulic ...................6-21 00590-44575-71 ...............Body Subassembly, Magnet ....... 4-13
00590-44497-71 .............. Adapter, Hydraulic....................6-40 00590-44576-71 ...............Seal, Oil .................................... 4-7
00590-44498-71 .............. Plate, Contactor ........................5-19 00590-44579-71 ...............Gear, Helical Pinion .................... 4-7
00590-44499-71 .............. Enclosure Weldment ..................5-19 00590-44580-71 ...............Bearing ..................................... 4-7
00590-44500-71 .............. Fuse (600 Amp) ........................5-19 00590-44580-71 ...............Bearing ................................... 7-61
00590-44501-71 .............. Fuse (40 Amp) ..........................5-19 00590-44582-71 ...............Wheel Hub, Machined .............. 4-10
00590-44502-71 .............. Switch, Brake ..........................4-15 00590-44583-71 ...............Tire ......................................... 4-10
00590-44502-71 .............. Switch, Brake ...........................5-14 00590-44584-71 ...............Tire ......................................... 4-10
00590-44504-71 .............. Shim........................................4-13 00590-44585-71 ...............Tire ......................................... 4-10
00590-44505-71 .............. Fitting, Air Vent ...........................4-5 00590-44586-71 ...............Bearing, Cup.............................. 4-7
00590-44506-71 .............. Brake, Electric...........................4-13 00590-44587-71 ...............Frame, Weldment, Main....................
00590-44506-71 .............. Brake, Electric, 36 Volt.................4-5 ........................................(98 in. OACH) ......................... 7-46
00590-44508-71 .............. Shim........................................4-13 00590-44588-71 ...............Spring ..................................... 7-46
00590-44509-71 .............. Shim........................................4-13 00590-44589-71 ...............Guide, Spring .......................... 7-46
00590-44510-71 .............. Shim........................................4-13 00590-44590-71 ...............Tube Assembly ......................... 7-46
00590-44511-71 .............. Shim........................................4-13 00590-44591-71 ...............Tube Assembly ......................... 7-46
00590-44512-71 .............. Bracket Assembly............................. 00590-44592-71 ...............Shim ....................................... 7-46
........................................ Vehicle Manager.......................5-13 00590-44593-71 ...............Shim ....................................... 7-46
00590-44513-71 .............. Shim........................................4-13 00590-44594-71 ...............Frame, Weldment, Main....................
00590-44515-71 .............. Wrench, Spanner........................4-5 ........................................(77 in. OACH) ......................... 7-46
00590-44516-71 .............. Shroud, Fan................................4-5 00590-44595-71 ...............Frame, Weldment, Main....................
00590-44517-71 .............. Spacer, Brake Mount ...................4-5 ........................................(83 in. OACH) ......................... 7-46
00590-44518-71 .............. Plug, Magnetic ...........................4-7 00590-44596-71 ...............Hose Assembly, Free Lift....................
00590-44519-71 .............. Housing, Machined Gear.................. ........................................(89 in. OACH) ......................... 7-54
........................................ Right-Hand .................................4-7 00590-44596-71 ...............Hose Assembly, Free Lift....................
00590-44520-71 .............. Housing, Machined Gear.................. ........................................(89 in. OACH) ......................... 7-58
........................................ Left-Hand....................................4-7 00590-44597-71 ...............Frame, Weldment, Main....................
00590-44521-71 .............. Axle, Shaft .................................4-7 ........................................(93 in. OACH) ......................... 7-46
00590-44523-71 .............. Shim........................................4-13 00590-44598-71 ...............Sheave Assembly ...................... 7-45
00590-44525-71 .............. Spring .....................................5-21 00590-44599-71 ...............Telescopic, Intermediate, Outer...........
00590-44526-71 .............. Hose Assembly ..........................3-9 ........................................(77 in. OACH) ......................... 7-46
00590-44527-71 .............. Hose Assembly ..........................3-9 00590-44600-71 ...............Telescopic, Intermediate, Outer...........
00590-44528-71 .............. Hose Assembly ..........................3-9 ........................................(83 in. OACH) ......................... 7-46
00590-44532-71 .............. Tiller Steer, Machine ..................3-10 00590-44601-71 ...............Telescopic, Intermediate, Outer...........
00590-44533-71 .............. Fitting, Reducer ...........................4-5 ........................................(89 in. OACH) ......................... 7-46
00590-44534-71 .............. Cap, Steer Handle ....................3-10 00590-44602-71 ...............Telescopic, Intermediate, Outer ..........
00590-44536-71 .............. Spacer, Brake Mount ...................4-5 ........................................(93 in. OACH) ......................... 7-46
00590-44537-71 .............. Spacer, Brake Rotor.....................4-5 00590-44603-71 ...............Telescopic, Intermediate, Outer...........
00590-44538-71 .............. Bolt, Drive Tire ............................4-5 ........................................(98 in. OACH) ......................... 7-46
00590-44539-71 .............. Switch Assembly, Speed Sensor .5-14 00590-44604-71 ...............Telescopic, Intermediate, Inner............
00590-44539-71 .............. Switch, Proximity.........................4-5 ........................................(77 in. OACH) ......................... 7-46
00590-44542-71 .............. Motor, Traction (4K and 5K EE)...5-39 00590-44605-71 ...............Telescopic, Intermediate, Inner............
1/08/2008 B-6
........................................(83 in. OACH) ......................... 7-46 00590-44649-71............... Hose Assembly, Free Lift....................
00590-44606-71 ...............Telescopic, Intermediate, Inner............ ........................................ (77 in. OACH) ......................... 7-54
........................................(89 in. OACH) ......................... 7-46 00590-44649-71............... Hose Assembly, Free Lift....................
........................................ (77 in. OACH) ......................... 7-58
00590-44607-71 ...............Frame, Weldment, Main.................... 00590-44650-71............... Manifold, Auxiliary................... 6-25
........................................(89 in. OACH) ......................... 7-46 00590-44651-71............... Guide, Upper...................................
00590-44608-71 ...............Fuse, Piston .............................. 7-45 ........................................ (89 in. OACH) ......................... 7-53
00590-44610-71 ...............Anchor, Chain ......................... 7-45 00590-44654-71............... Telescopic, Inner...............................
00590-44611-71 ...............Anchor, Chain ......................... 7-45 ........................................ (83 in. OACH) ......................... 7-46
00590-44612-71 ...............Crosshead ............................... 7-45 00590-44655-71............... Telescopic, Inner...............................
00590-44613-71 ...............Pin, Dowel ............................... 7-45 ........................................ (89 in. OACH) ......................... 7-46
00590-44614-71 ...............Fitting, Bulkhead ....................... 7-45 00590-44656-71............... Telescopic, Inner...............................
00590-44616-71 ...............Clamp, Hose ............................ 7-45 ........................................ (93 in. OACH) ......................... 7-46
00590-44618-71 ...............Pin, Chain, Boot Strap ............... 7-45 00590-44657-71............... Telescopic, Inner...............................
00590-44619-71 ...............Shim ....................................... 7-45 ........................................ (98 in. OACH) ......................... 7-46
00590-44620-71 ...............Plug, Wear............................... 7-45 00590-44658-71............... Clamp, Hose............................ 7-53
00590-44621-71 ...............Plug, Wear............................... 7-45 00590-44658-71............... Clamp, Hose............................ 7-57
00590-44622-71 ...............Retainer ................................... 7-45 00590-44659-71............... Clamp, Hose............................ 7-53
00590-44623-71 ...............Roller Assembly ........................ 7-45 00590-44659-71............... Clamp, Hose............................ 7-57
00590-44624-71 ...............Shaft ....................................... 7-45 00590-44660-71............... Bar, Hose Clamp ...................... 7-53
00590-44625-71 ...............Shaft ....................................... 7-45 00590-44660-71............... Bar, Hose Clamp ...................... 7-57
00590-44626-71 ...............Sheave .................................... 7-45 00590-44662-71............... Strap....................................... 7-53
00590-44627-71 ...............Sheave .................................... 7-45 00590-44662-71............... Strap....................................... 7-57
00590-44628-71 ...............Telescopic, Inner............................... 00590-44663-71............... Telescopic, Intermediate, Inner...........
........................................(77 in. OACH) ......................... 7-46 ........................................ (98 in. OACH) ......................... 7-46
00590-44629-71 ...............Pad ......................................... 7-45 00590-44667-71............... Guide, Bar .............................. 7-53
00590-44630-71 ...............Guide, Upper (98 in. OACH)..... 7-53 00590-44667-71............... Guide, Bar .............................. 7-57
00590-44631-71 ...............Telescopic, Intermediate, Inner............ 00590-44668-71............... Guard, Hose............................ 7-57
........................................(93 in. OACH) ......................... 7-46 00590-44668-71............... Hose Guard............................. 7-53
00590-44632-71 ...............Plate........................................ 7-53 00590-44669-71............... Bracket Carriage ...................... 7-53
00590-44633-71 ...............Bumper.................................... 7-53 00590-44670-71............... Guide, Lower (77 in. OACH) ..... 7-53
00590-44633-71 ...............Bumper.................................... 7-57 00590-44670-71............... Guide, Lower (83 in. OACH) ..... 7-53
00590-44634-71 ...............Bar, Retainer ............................ 7-53 00590-44671-71............... Guide, Lower (89 in. OACH) ..... 7-53
00590-44634-71 ...............Bar, Retainer ............................ 7-57 00590-44672-71............... Guide, Lower (93 in. OACH) ..... 7-53
00590-44635-71 ...............Sheave .................................... 7-53 00590-44673-71............... Bar, Hose Clamp ...................... 7-53
00590-44635-71 ...............Sheave .................................... 7-57 00590-44673-71............... Bar, Hose Clamp ...................... 7-57
00590-44636-71 ...............Sheave .................................... 7-53 00590-44674-71............... Hose Assembly......................... 7-39
00590-44637-71 ...............Shaft, Stub ............................... 7-53 00590-44676-71............... Anchor Block, Chain (Left-Hand) . 7-39
00590-44638-71 ...............Guide, Upper (77 in. OACH)..... 7-53 00590-44677-71............... Anchor, Chain.......................... 7-39
00590-44638-71 ...............Guide, Upper (83 in. OACH)..... 7-53 00590-44678-71............... Spacer, Pulley .......................... 7-39
00590-44640-71 ...............Guide, Upper (93 in. OACH)..... 7-53 00590-44679-71............... Spacer, Pulley .......................... 7-39
00590-44641-71 ...............Guide, Lower (98 in. OACH) ..... 7-53 00590-44680-71............... Spacer, Pulley ......................... 7-79
00590-44642-71 ...............Bracket, Hose Pulley .................. 7-53 00590-44680-71............... Spacer, Pulley .......................... 7-39
00590-44642-71 ...............Bracket, Hose Pulley .................. 7-57 00590-44680-71............... Spacer, Pulley .......................... 7-65
00590-44644-71 ...............Hose Assembly, Mast........................ 00590-44681-71............... Spacer, Pulley .......................... 7-39
........................................(77 in. OACH) ......................... 7-53 00590-44682-71............... Bracket, Formed Standoff .......... 7-39
00590-44644-71 ...............Hose Assembly, Mast........................ 00590-44684-71............... Hose Assembly......................... 7-39
........................................(77 in. OACH) ......................... 7-58 00590-44695-71............... Hose Assembly......................... 7-39
00590-44644-71 ...............Hose Assembly, Mast........................ 00590-44696-71............... Stud, Telescopic, Outer.............. 7-39
........................................(83 in. OACH) ......................... 7-57 00590-44697-71............... Upper Guide, Right-Hand..................
00590-44645-71 ...............Hose Assembly, Mast........................ ........................................ (83 in. OACH) ......................... 7-33
........................................(83 in. OACH) ........................ 7-53 00590-44698-71............... Upper Guide, Right-Hand..................
........................................(93 in. OACH) ......................... 7-58 00590-44703-71............... Fitting, Truck (Right-Hand IR)....... 7-33
00590-44648-71 ...............Hose Assembly, Mast........................ 00590-44704-71............... Fitting, Truck (Right-Hand IR)....... 7-33
........................................(98 in. OACH) ......................... 7-54 00590-44705-71............... Anchor Block, Chain.........................
00590-44648-71 ...............Hose Assembly, Mast........................ ........................................ (Right-Hand)............................. 7-39
........................................(98 in. OACH) ......................... 7-58 00590-44706-71............... Fitting, Truck (Left-Hand IR) ......... 7-33
B-7 1/08/2008
00590-44708-71 .............. Spacer, Telescopic Outer............7-39 ........................................(83 in. OACH) ......................... 7-43
00590-44709-71 .............. Spacer, Cylinder .......................7-39 00590-44762-71 ...............Harness Assembly.............................
00590-44710-71 .............. Shaft, Chain Pulley ....................7-39 ........................................(88 in. OACH) ......................... 7-79
00590-44711-71 .............. Reducer, Hydraulic ....................7-39 00590-44766-71 ...............Spring, Tension ......................... 7-79
00590-44712-71 .............. Stud, Main Frame Roller.............7-39 00590-44767-71 ...............Module Diode Assembly ............ 7-79
00590-44713-71 .............. Pulley, Chain ............................7-39 00590-44768-71 ...............Guard, Hose ............................ 7-79
00590-44714-71 .............. Pulley, Lift Hose .........................7-39 00590-44769-71 ...............Harness Assembly .................... 7-79
00590-44715-71 .............. Sleeve, Pulley ...........................7-39 00590-44770-71 ...............Harness Assembly.............................
00590-44715-71 .............. Sleeve, Pulley ...........................7-65 ........................................(83 in. OACH) ......................... 7-79
00590-44715-71 .............. Sleeve, Pulley ...........................7-79 00590-44771-71 ...............Hose Assembly, Free Lift....................
00590-44716-71 .............. Bracket, Pulley ..........................7-39 ........................................(83 in. OACH) ......................... 7-54
00590-44717-71 .............. Fitting, Truck (Left-Hand IR)..........7-33 00590-44771-71 ...............Hose Assembly, Free Lift....................
00590-44718-71 .............. Hose Assembly, Free Lift.................... ........................................(83 in. OACH) ......................... 7-58
........................................ (83 in. OACH) .........................7-43 00590-44772-71 ...............Harness Assembly.............................
00590-44720-71 .............. Chain Assembly, Outer Boot Strap..... ........................................(107 in. OACH) ....................... 7-79
........................................ (77 in. OACH) .........................7-43 00590-44774-71 ...............Harness Assembly.............................
00590-44721-71 .............. Chain Assembly, Outer Boot Strap..... ........................................(95 in. OACH) ......................... 7-79
........................................ (83 in. OACH) .........................7-43 00590-44775-71 ...............Pulley, Cable ............................ 7-79
00590-44722-71 .............. Chain Assembly, Outer Boot Strap..... 00590-44776-71 ...............Clamp, U-Bolt ........................... 7-79
........................................ (89 in. OACH) .........................7-43 00590-44777-71 ...............Standoff Assembly............................
00590-44723-71 .............. Chain Assembly, Outer Boot Strap..... ........................................(2 Valves on Standoff) .............. 7-79
........................................ (93 in. OACH) .........................7-43 00590-44778-71 ...............Standoff Assembly............................
00590-44724-71 .............. Chain Assembly, Outer Boot Strap..... ........................................(3 Valves on Standoff) .............. 7-79
........................................ (98 in. OACH) .........................7-43 00590-44779-71 ...............Hose Assembly (83 in. OACH) ... 7-79
00590-44725-71 .............. Chain Assembly, Free Lift.................. 00590-44780-71 ...............Hose Assembly (99 in. OACH) ... 7-79
........................................ (77 in. OACH) .........................7-43 00590-44781-71 ...............Hose Assembly (107 in. OACH) . 7-79
00590-44726-71 .............. Chain Assembly, Free Lift.................. 00590-44782-71 ...............Harness Assembly.............................
........................................ (83 in. OACH) .........................7-43 ........................................(99 in. OACH) ......................... 7-79
00590-44727-71 .............. Chain Assembly, Inner Boot Strap...... 00590-44784-71 ...............Lower Hook (Service Kit)............ 7-73
00590-44728-71 .............. Hose Assembly, Free Lift.................... 00590-44805-71 ...............Fork Assembly (36 in. Length)..... 7-85
00590-44729-71 .............. Chain Assembly, Inner Boot Strap...... 00590-44807-71 ...............Fork Assembly (42 in. Length).............
........................................ (89 in. OACH) .........................7-43 ........................................(1.75 in. Lowered) .................... 7-85
........................................ (89 in. OACH) .........................7-43 00590-44809-71 ...............Fork Assembly (54 in. Length)..... 7-85
00590-44731-71 .............. Hose Assembly, Free Lift.................... 00590-44810-71 ...............Fork Assembly (60 in. Length).............
........................................ (93 in. OACH) .........................7-43 ........................................(1.75 in. Lowered) .................... 7-85
00590-44733-71 .............. Band .......................................7-45 00590-44813-71 ...............Fork Assembly (42 in. Length).............
00590-44734-71 .............. Bar, Stop..................................7-45 ........................................(1.5 in. Lowered) ...................... 7-85
00590-44735-71 .............. Bracket ....................................7-45 00590-44814-71 ...............Fork Assembly (30 in. Length)..... 7-85
00590-44736-71 .............. Bracket ....................................7-45 00590-44815-71 ...............Fork Assembly (30 in. Length)..... 7-85
00590-44738-71 .............. Hose Assembly, Free Lift.................... 00590-44816-71 ...............Standoff, Formed ...................... 7-83
........................................ (93 in. OACH) .........................7-54 00590-44817-71 ...............Fork Assembly (42 in. Length).............
00590-44738-71 .............. Hose Assembly, Free Lift.................... ........................................(1.5 in. Lowered) ...................... 7-85
00590-44739-71 .............. Chain Assembly, Free Lift.................. 00590-44819-71 ...............Fork Assembly (54 in. Length)..... 7-85
........................................ (98 in. OACH) .........................7-43 00590-44820-71 ...............Fork Assembly (60 in. Length).............
00590-44740-71 .............. Shim........................................7-40 ........................................(1.5 in. Lowered) ...................... 7-85
00590-44744-71 .............. Pulley, Chain ............................7-40 00590-44821-71 ...............Fork Assembly (30 in. Length)..... 7-85
00590-44746-71 .............. Fitting, Bulkhead Elbow..............7-40 00590-44822-71 ...............Fork Assembly (36 in. Length)..... 7-85
00590-44747-71 .............. Adapter, Hydraulic....................7-40 00590-44823-71 ...............Fork Assembly (42 in. Length)..... 7-85
00590-44748-71 .............. Pin, Pulley Bracket .....................7-40 00590-44824-71 ...............Fork Assembly (54 in. Length)..... 7-85
00590-44748-71 .............. Pin, Pulley Bracket .....................7-65 00590-44825-71 ...............Fork Assembly (60 in. Length).............
00590-44749-71 .............. Chain Assembly, Inner Boot Strap...... ........................................(1.75 in. Lowered) .................... 7-85
00590-44750-71 .............. Dampener, Main Lift ..................7-40 00590-44827-71 ...............Fitting Hydraulic ....................... 7-83
00590-44752-71 .............. Shim........................................7-40 00590-44828-71 ...............Pallet Guard............................. 7-73
00590-44753-71 .............. Valve, Flow Control ...................7-40 00590-44829-71 ...............Hose Assembly (99 in. OACH) ... 7-80
00590-44754-71 .............. Valve, Flow Control ...................7-40 00590-44830-71 ...............Hose Assembly (107 in. OACH) . 7-80
00590-44755-71 .............. Tee, Run ...................................7-40 00590-44830-71 ...............Hose Assembly (95 in. OACH)...........
00590-44757-71 .............. Slack Chain Valve Kit ................7-41 ........................................(1 Auxiliary Function) ................ 7-79
00590-44758-71 .............. Slack Chain Valve .....................7-41 00590-44831-71 ...............Hose Assembly (88 in. OACH) ... 7-80
00590-44759-71 .............. Chain Assembly, Inner Boot Strap...... 00590-44832-71 ...............Hose Assembly (95 in. OACH) ... 7-80
........................................ (77 in. OACH) .........................7-43 00590-44833-71 ...............Hose Assembly ......................... 7-80
00590-44760-71 .............. Chain Assembly, Inner Boot Strap...... 00590-44834-71 ...............Hose Assembly ......................... 7-80
1/08/2008 B-8
00590-44835-71 ...............Harness Assembly ..................... 7-80 00590-44886-71............... Hose Assembly, Mast........................

00590-44836-71 ...............Fork Assembly (36 in. Length)..... 7-85 ........................................ (77 in. OACH) ......................... 7-57
00590-44837-71 ...............Plug, Hollow Hex ...................... 7-83 00590-44887-71............... Hose Assembly, Mast........................
00590-44838-71 ...............Hose Assembly (95 in. OACH) ... 7-79 ........................................ (89 in. OACH) ......................... 7-57
00590-44839-71 ...............Cap, Hydraulic......................... 7-83 00590-44888-71............... Hose Assembly, Mast........................
00590-44840-71 ...............Fitting Hydraulic ....................... 7-83 ........................................ (98 in. OACH) ......................... 7-57
00590-44841-71 ...............Connector, Nipple .................... 7-83 00590-44889-71............... Hose Assembly, Free Lift....................
00590-44842-71 ...............Connector, Coupler ................... 7-83 ........................................ (77 in. OACH) ......................... 7-58
00590-44843-71 ...............Elbow, 45 Degree..................... 7-83 00590-44890-71............... Hose Assembly, Free Lift ...................
00590-44844-71 ...............Elbow, 90 Degree..................... 7-83 ........................................ (83 in. OACH) ......................... 7-58
00590-44845-71 ...............Manifold Assembly (2 Valve) ...... 7-83 00590-44891-71............... Hose Assembly, Free Lift....................
00590-44846-71 ...............Manifold Assembly (3 Valve) ...... 7-83 ........................................ (89 in. OACH) ......................... 7-58
00590-44848-71 ...............Fitting Hydraulic ....................... 7-83 00590-44892-71............... Guide, Lower (89 in. OACH) ..... 7-57
00590-44849-71 ...............Adapter, Hydraulic.................... 7-65 00590-44894-71............... Hose Assembly.................................
00590-44850-71 ...............Hose Assembly ......................... 7-65 ........................................ (107 in. OACH) ....................... 7-79
00590-44851-71 ...............Anchor, Tilt Cylinder.......................... 00590-44894-71............... Hose Assembly......................... 7-65
........................................(4.85 in. Long) ......................... 7-61 00590-44895-71............... Bracket, Hose Retainer .............. 7-71
00590-44852-71 ...............Anchor, Tilt Cylinder.......................... 00590-44896-71............... Upper Bearing Composite ......... 7-73
........................................(5.85 in. Long) ......................... 7-61 00590-44897-71............... Upper Bearing Composite.................
00590-44853-71 ...............Ring, Retaining ......................... 7-61 ........................................ (Bronze) .................................. 7-73
00590-44854-71 ...............Bushing, Oil Impreg .................. 7-61 00590-44898-71............... Cylinder, Sideshift Assembly ...... 7-73
00590-44856-71 ...............Elbow, 90 Degree..................... 7-61 00590-44899-71............... Seal Kit ................................... 7-73
00590-44857-71 ...............Pin, Cotter................................ 7-61 00590-44900-71............... Lower Bearing Composite .......... 7-73
00590-44858-71 ...............Hose Assembly, Free Lift.................... 00590-44902-71............... Spacer, Tubing Clamp............... 7-71
........................................(98 in. OACH) ......................... 7-58 00590-44903-71............... Hook, Lower ............................ 7-73
00590-44859-71 ...............Fitting, Hydraulic ...................... 7-65 00590-44904-71............... Cap, Tubing Clamp .................. 7-71
00590-44859-71 ...............Fitting, Hydraulic ...................... 7-79 00590-44906-71............... Safety Decal ............................ 7-73
00590-44860-71 ...............Hose Assembly, Free Lift.................... 00590-44907-71............... Flow Restrictor 1.5 mm .............. 7-73
........................................(93 in. OACH) ......................... 7-58 00590-44908-71............... Quick Disconnect, Lower Hook, C.L....
00590-44863-71 ...............Carriage, Sideshift Assembly ..... 7-73 ........................................ .............................................. 7-73
00590-44863-71 ...............Sideshift Carriage Assembly............... 00590-44909-71............... Pin, Quick Disconnect ............... 7-73
........................................(32 in. Wide Cascade) ............. 7-65 00590-44911-71............... Guide ..................................... 7-73
00590-44863-71 ...............Sideshift Carriage Assembly............... 00590-44912-71............... Pin, Roll................................... 7-73
........................................(32 in. Wide Cascade) ............. 7-71 00590-44913-71............... Upper Guide, Left-Hand....................
00590-44864-71 ...............Carriage, Sideshift Assembly ..... 7-73 ........................................ (83 in. OACH) ......................... 7-33
00590-44864-71 ...............Sideshift Carriage Assembly............... 00590-44916-71............... Hose Assembly......................... 7-65
........................................(37 in. Wide Cascade) ............. 7-65 00590-44917-71............... Hose Assembly......................... 7-65
00590-44864-71 ...............Sideshift Carriage Assembly............... 00590-44918-71............... Hose Assembly......................... 7-65
........................................(37 in. Wide Cascade) ............. 7-71 00590-44919-71............... Bracket Weldment, Hose ........... 7-65
00590-44865-71 ...............Hose Assembly (83 in. OACH) ... 7-79 00590-44919-71............... Bracket Weldment, Hose ........... 7-79
00590-44865-71 ...............Hose Assembly ......................... 7-65 00590-44920-71............... Bolt, Hose Anchor..................... 7-65
00590-44866-71 ...............Hose Assembly (88 in. OACH) ... 7-79 00590-44920-71............... Bolt, Hose Anchor..................... 7-79
00590-44866-71 ...............Hose Assembly ......................... 7-65 00590-44922-71............... Spacer, Pulley .......................... 7-65
00590-44867-71 ...............Hose Assembly (95 in. OACH) ... 7-79 00590-44922-71............... Spacer, Pulley .......................... 7-79
00590-44867-71 ...............Hose Assembly ......................... 7-65 00590-44923-71............... Plate, Back-Up.......................... 7-65
00590-44868-71 ...............Hose Assembly (99 in. OACH) ... 7-79 00590-44923-71............... Plate, Back-Up.......................... 7-79
00590-44868-71 ...............Hose Assembly ......................... 7-65 00590-44924-71............... Clamp Hose............................. 7-71
00590-44870-71 ...............Pin, Clevis................................ 7-61 00590-44925-71............... Screw, Flow Control.................. 7-65
00590-44871-71 ...............Guide, Lower (98 in. OACH) ..... 7-57 00590-44925-71............... Screw, Flow Control.................. 7-71
00590-44872-71 ...............Hose Assembly, Free Lift.................... 00590-44925-71............... Screw, Flow Control.................. 7-80
........................................(98 in. OACH) ......................... 7-54 00590-44927-71............... Hose Assembly......................... 7-71
00590-44872-71 ...............Hose Assembly, Free Lift.................... 00590-44928-71............... Elbow, 90 Degree .................... 7-71
........................................(98 in. OACH) ......................... 7-58 00590-44928-71............... Fitting, Rework ......................... 7-79
00590-44873-71 ...............Bracket, Formed ....................... 7-57 00590-44929-71............... Hose Assembly......................... 7-71
00590-44875-71 ...............Guide, Upper (77 in. OACH)..... 7-57 00590-44933-71............... Pulley, Sideshift ........................ 7-71
00590-44875-71 ...............Guide, Upper (83 in. OACH)..... 7-57 00590-44934-71............... U-Bolt ...................................... 7-71
00590-44876-71 ...............Guide, Upper (89 in. OACH)..... 7-57 00590-44935-71............... Line Assembly .......................... 7-71
00590-44877-71 ...............Guide, Upper (93 in. OACH)..... 7-57 00590-44936-71............... Clamp Hose............................. 7-79
00590-44878-71 ...............Guide, Upper (98 in. OACH)..... 7-57 00590-44936-71............... Clamp, Auxiliary Hose .............. 7-65
00590-44879-71 ...............Guide, Lower (77 in. OACH) ..... 7-57 00590-44937-71............... Plug, Mechanical...................... 6-57
00590-44879-71 ...............Guide, Lower (83 in. OACH) ..... 7-57 00590-44937-71............... Plug, Mechanical...................... 6-59
00590-44880-71 ...............Anchor, Tilt Cylinder.......................... 00590-44938-71............... Cylinder, Free Lift..............................
........................................(3.85 in. Long) ......................... 7-61 ........................................ (88 in. OACH) ......................... 6-57
00590-44881-71 ...............Guide, Lower (93 in. OACH) ..... 7-57 00590-44938-71............... Cylinder, Free Lift........................ 7-5
00590-44882-71 ...............Hose Assembly ......................... 7-65 00590-44939-71............... Piston, Plated (83 in. OACH) ..... 6-57
00590-44883-71 ...............Plate........................................ 7-57 00590-44940-71............... Piston, Plated (88 in. OACH) ..... 6-57
00590-44884-71 ...............Sheave .................................... 7-57 00590-44941-71............... Piston, Plated (96 in. OACH) ..... 6-57
00590-44885-71 ...............Shaft, Stub ............................... 7-57 00590-44942-71............... Seal, Square ............................ 6-57
B-9 1/08/2008
00590-44942-71 .............. Seal, Square.............................6-59 00590-44986-71 ...............Ring, Snap ............................... 6-79

00590-44943-71 .............. Seal, Piston ..............................6-57 00590-44986-71 ...............Ring, Snap ............................... 7-11
00590-44943-71 .............. Seal, Piston ..............................6-59 00590-44986-71 ...............Ring, Snap ............................... 7-27
00590-44944-71 .............. Seal, Wiper..............................6-57 00590-44986-71 ...............Ring, Snap ............................... 7-46
00590-44944-71 .............. Seal, Wiper..............................6-59 00590-44987-71 ...............Fitting ...................................... 6-79
00590-44945-71 .............. Elbow 90 Degree......................6-59 00590-44987-71 ...............Fitting ...................................... 7-45
00590-44945-71 .............. Elbow, 90 Degree (V1) ..............6-21 00590-44988-71 ...............Seal Kit.................................... 6-81
00590-44945-71 .............. Elbow, 90 Degree .....................6-57 00590-44989-71 ...............Piston, Plated (95 in. OACH) ..... 6-75
00590-44946-71 .............. Upper Guide, Right-Hand.................. 00590-44989-71 ...............Piston, Plated....................................
........................................ (77 in. OACH) .........................7-33 ........................................(95 in. OACH) ......................... 6-77
00590-44947-71 .............. Stop, Piston, Ring ......................6-57 00590-44990-71 ...............Valve, Flow Control...........................
00590-44947-71 .............. Stop, Piston, Ring ......................6-59 ........................................(16.7 GPM) ............................. 7-11
00590-44948-71 .............. Seal.........................................6-53 00590-44990-71 ...............Valve, Flow Control...........................
00590-44948-71 .............. Seal.........................................6-73 ........................................(16.7 GPM) ............................. 7-27
00590-44949-71 .............. Support, Cylinder......................6-57 00590-44990-71 ...............Valve, Flow Control ................... 7-45
00590-44950-71 .............. Chain, Anchor ..........................6-57 00590-44990-71 ...............Valve, Fuse............................... 6-81
00590-44951-71 .............. Cylinder, Main Lift............................ 00590-44990-71 ...............Valve, Fuse............................... 6-83
........................................ (88 in. OACH) .........................6-59 00590-44991-71 ...............Piston, Plated (88 in. OACH) ..... 6-75
00590-44951-71 .............. Cylinder, Main Lift .......................7-5 00590-44991-71 ...............Piston, Plated (88 in. OACH) ..... 6-77
00590-44952-71 .............. Piston, Plated (83 in. OACH) ......6-59 00590-44992-71 ...............Ring, Snap ............................... 6-83
00590-44953-71 .............. Piston, Plated (88 in. OACH) ......6-59 00590-44992-71 ...............Ring, Snap ............................... 7-46
00590-44954-71 .............. Chain, Anchor ..........................6-59 00590-44992-71 ...............Ring, Snap ............................... 7-53
00590-44955-71 .............. Piston.......................................6-61 00590-44992-71 ...............Ring, Snap ............................... 7-57
00590-44955-71 .............. Piston.......................................6-67 00590-45001-71 ...............Retainer ................................... 6-81
00590-44956-71 .............. Retainer ...................................6-61 00590-45001-71 ...............Retainer ................................... 6-83
00590-44956-71 .............. Retainer ...................................6-67 00590-45002-71 ...............Cap, Ram Housing ................... 6-73
00590-44957-71 .............. Cap, Piston ..............................6-57 00590-45004-71 ...............Pin, Roll ................................... 6-67
00590-44957-71 .............. Cap, Piston ..............................6-59 00590-45004-71 ...............Roll Pin .................................... 6-61
00590-44958-71 .............. Plug, Cylinder ...........................6-75 00590-45005-71 ...............Service Kit ............................... 6-61
00590-44958-71 .............. Plug, Cylinder ...........................6-77 00590-45006-71 ...............Piston ...................................... 6-63
00590-44958-71 .............. Plug, Mechanical Cylinder .........6-55 00590-45006-71 ...............Piston ...................................... 6-65
00590-44964-71 .............. Seal Kit ....................................6-50 00590-45006-71 ...............Piston ...................................... 6-69
00590-44965-71 .............. Stop, Piston Ring .......................6-55 00590-45006-71 ...............Piston ...................................... 6-71
00590-44965-71 .............. Stop, Piston, Ring ......................6-75 00590-45007-71 ...............Sleeve ..................................... 6-63
00590-44965-71 .............. Stop, Piston, Ring ......................6-77 00590-45007-71 ...............Sleeve ..................................... 6-65
00590-44966-71 .............. Seal.........................................6-55 00590-45007-71 ...............Sleeve ..................................... 6-69
00590-44966-71 .............. Seal, Piston ..............................6-75 00590-45007-71 ...............Sleeve ..................................... 6-71
00590-44966-71 .............. Seal, Piston ..............................6-77 00590-45008-71 ...............Ring, Retaining ......................... 6-63
00590-44967-71 .............. Seal Kit ....................................6-53 00590-45008-71 ...............Ring, Retaining ......................... 6-65
00590-44968-71 .............. Seal, Wiper..............................6-55 00590-45008-71 ...............Ring, Retaining ......................... 6-69
00590-44968-71 .............. Seal, Wiper..............................6-75 00590-45008-71 ...............Ring, Retaining ......................... 6-71
00590-44968-71 .............. Seal, Wiper..............................6-77 00590-45009-71 ...............Retainer ................................... 6-63
00590-44972-71 .............. Seal Kit ...................................6-55 00590-45009-71 ...............Retainer ................................... 6-71
00590-44973-71 .............. Cushion Lowering, Piston ...........6-53 00590-45010-71 ...............Service Kit ............................... 6-63
00590-44973-71 .............. Piston, Lowering Cushion ...........6-73 00590-45010-71 ...............Service Kit ............................... 6-65
00590-44974-71 .............. Plug, Mechanical Cylinder .........6-53 00590-45010-71 ...............Service Kit ............................... 6-71
00590-44975-71 .............. Plug, Mechanical Piston .............6-53 00590-45011-71 ...............Seal Kit.................................... 6-79
00590-44975-71 .............. Plug, Piston...............................6-73 00590-45014-71 ...............Manifold.................................. 6-73
00590-44977-71 .............. Seal, Square.............................6-53 00590-45015-71 ...............Piston, Plated............................ 6-73
00590-44977-71 .............. Seal, Square.............................6-73 00590-45019-71 ...............Cap, Ram Housing ................... 6-75
00590-44978-71 .............. Plug.........................................6-61 00590-45019-71 ...............Cap, Ram Housing ................... 6-77
00590-44978-71 .............. Plug.........................................6-63 00590-45020-71 ...............Piston, Plated (83 in. OACH) ..... 6-75
00590-44979-71 .............. Seal, Square.............................6-55 00590-45021-71 ...............Piston, Plated (99 in. OACH) ..... 6-77
00590-44979-71 .............. Seal, Square.............................6-75 00590-45022-71 ...............Piston, Plated (107 in. OACH) ... 6-75
00590-44979-71 .............. Seal, Square.............................6-77 00590-45022-71 ...............Piston, Plated (17 in. OACH) ..... 6-77
00590-44980-71 .............. Seal Kit ....................................6-83 00590-45024-71 ...............Adapter, Hydraulic.................... 6-31
00590-44981-71 .............. Valve, Check ............................6-61 00590-45024-71 ...............Adapter, Hydraulic.................... 7-40
00590-44981-71 .............. Valve, Check ............................6-67 00590-45025-71 ...............Spool, Machined ...................... 6-35
00590-44982-71 .............. Wire, Pull.................................6-79 00590-45026-71 ...............Seal Kit.................................... 6-27
00590-44983-71 .............. Valve, Check ............................6-79 00590-45027-71 ...............Line Assembly........................... 6-29
00590-44984-71 .............. Retainer ...................................6-79 00590-45028-71 ...............Line Assembly........................... 6-29
00590-44985-71 .............. Plug.........................................6-79 00590-45029-71 ...............Manifold Assembly (High Speed) 6-29
1/08/2008 B-10
00590-45029-71 ...............Manifold Assembly (High Speed) 6-31 00590-45112-71............... Upper Guide, Left-Hand....................
00590-45030-71 ...............Spool Assembly ........................ 6-29 ........................................ (83 in. OACH) ......................... 7-21
00590-45031-71 ...............Spool Assembly ........................ 6-29 00590-45113-71............... Hose (77 in. OACH)................. 7-21
00590-45033-71 ...............Solenoid 12-4B ........................ 6-27 00590-45113-71............... Hose (77 in. OACH)................. 7-33
00590-45033-71 ...............Solenoid Valve Assembly ........... 7-83 00590-45115-71............... Roller ...................................... 7-17
00590-45034-71 ...............Elbow, 90 Degree..................... 6-31 00590-45115-71............... Roller ...................................... 7-31
00590-45035-71 ...............Solenoid 10-4B ........................ 6-27 00590-45115-71............... Roller, Undersized .................... 7-49
00590-45035-71 ...............Solenoid, Spool (SOL- 5)............ 6-33 00590-45116-71............... Body, Valve.............................. 7-47
00590-45036-71 ...............Solenoid, 3-Way, 2 Position............... 00590-45116-71............... Body, Valve.............................. 7-19
........................................(SOL-9) .................................... 6-33 00590-45116-71............... Body, Valve.............................. 7-29
00590-45037-71 ...............Manifold Block, Machined ......... 6-33 00590-45117-71............... Valve, Cartridge (8 Gallon)........ 7-47
00590-45038-71 ...............Plug ........................................ 6-33 00590-45117-71............... Cartridge, Valve (8 GPM) .......... 7-19
00590-45039-71 ...............Seal Kit.................................... 6-33 00590-45118-71............... Valve, Cartridge (11 Gallon)...... 7-47
00590-45040-71 ...............Handle Assembly ...................... 6-34 00590-45118-71............... Cartridge, Valve (11 GPM) ........ 7-19
00590-45041-71 ...............Handle Assembly ...................... 6-34 00590-45119-71............... Upper Guide, Left-Hand....................
00590-45042-71 ...............Switch ..................................... 6-34 ........................................ (77 in. OACH) ......................... 7-21
00590-45042-71 ...............Switch ..................................... 6-37 00590-45120-71............... Upper Guide, Left-Hand....................
00590-45043-71 ...............Adapter, Hydraulic.................... 6-34 ........................................ (83 in. OACH) ......................... 7-21
00590-45045-71 ...............Manifold (High Speed) ............. 6-31 00590-45121-71............... Fork Stop Kit ............................ 7-73
00590-45045-71 ...............Manifold (High Speed) .............. 6-33 00590-45121-71............... Fork, Stop Kit ........................... 7-15
00590-45047-71 ...............Valve, Manual (Lift) ................... 6-23 00590-45121-71............... Fork, Stop Kit ........................... 7-17
00590-45048-71 ...............Valve, Solenoid (SOL-1) ............. 6-23 00590-45121-71............... Fork, Stop Kit ........................... 7-31
00590-45049-71 ...............Valve, Relief (REL-1) ................... 6-23 00590-45121-71............... Fork, Stop Kit ........................... 7-49
00590-45049-71 ...............Valve, Relief (REL-2) ................... 6-33 00590-45122-71............... Upper Guide, Left-Hand....................
00590-45050-71 ...............Valve, Solenoid (SOL-6 and 8).... 6-23 ........................................ (95 in. OACH) ......................... 7-21
00590-45051-71 ...............Valve, Solenoid (SOL-4) ............. 6-23 00590-45123-71............... Chain Pin ............................... 7-31
00590-45052-71 ...............Valve, Spool, Solenoid (SOL-7) ... 6-23 00590-45123-71............... Pin .......................................... 7-49
00590-45053-71 ...............Valve, Counterbalance...................... 00590-45123-71............... Pin, Chain ............................... 7-15
........................................(CB-1 and CB-2) ....................... 6-23 00590-45123-71............... Pin, Chain ............................... 7-17
00590-45054-71 ...............Manifold.................................. 6-23 00590-45123-71............... Pin, Chain, Free Lift................... 7-45
00590-45055-71 ...............Seal Kit.................................... 6-27 00590-45124-71............... Upper Guide, Left-Hand....................
00590-45057-71 ...............Seal Kit.................................... 6-35 ........................................ (89 in. OACH) ......................... 7-21
00590-45058-71 ...............Manifold, Auxiliary .................. 6-25 00590-45125-71............... Upper Guide, Left-Hand....................
00590-45058-71 ...............Sideshift and Auxiliary...................... ........................................ (95 in. OACH) ......................... 7-21
........................................Manifolds ................................ 6-27 00590-45126-71............... Upper Guide, Right-Hand..................
00590-45059-71 ...............Fork Pin ................................... 7-85 ........................................ (77 in. OACH) ......................... 7-21
00590-45060-71 ...............Plug ........................................ 6-25 00590-45127-71............... Upper Guide, Right-Hand..................
00590-45062-71 ...............Adapter, Hydraulic.................... 6-25 00590-45128-71............... Upper Guide, Right-Hand..................
00590-45063-71 ...............Adapter, Hydraulic.................... 6-25 00590-45129-71............... Upper Guide, Right-Hand..................
00590-45065-71 ...............Manifold.................................. 6-27 00590-45130-71............... Upper Guide, Right-Hand..................
00590-45066-71 ...............Manifold.................................. 6-27 ........................................ (77 in. OACH) ......................... 7-21
00590-45067-71 ...............Seal Kit.................................... 6-23 00590-45130-71............... Upper Guide, Right-Hand..................
00590-45088-71 ...............Rod ......................................... 6-87 00590-45131-71............... Upper Guide, Right-Hand..................
00590-45090-71 ...............Motor, Lift (5K Standard)............ 5-45 ........................................ (89 in. OACH) ......................... 7-21
00590-45090-71 ...............Motor, Lift ................................ 6-40 00590-45132-71............... Sheave.................................... 7-45
00590-45091-71 ...............Handle Weldment ..................... 6-37 00590-45132-71............... Sheave, Chain ......................... 7-11
00590-45093-71 ...............Knob Alteration ........................ 6-37 00590-45132-71............... Sheave, Chain ......................... 7-27
00590-45094-71 ...............Knob ....................................... 6-37 00590-45133-71............... Upper Guide, Left-Hand....................
00590-45095-71 ...............Fan, Lift Cooling ....................... 6-39 ........................................ (89 in. OACH) ......................... 7-21
00590-45096-71 ...............Shroud Fan .............................. 6-39 00590-45134-71............... Inner Upright (77 in. OACH) ..... 7-12
00590-45097-71 ...............Standoff, Shroud....................... 6-39 00590-45134-71............... Inner Upright (77 in. OACH) ..... 7-28
00590-45100-71 ...............Shroud Fan .............................. 6-39 00590-45136-71............... Roller Shim .............................. 7-45
00590-45102-71 ...............Fitting, Hose ............................. 6-40 00590-45136-71............... Shim ....................................... 7-15
00590-45103-71 ...............Fitting, Hose ............................. 6-43 00590-45136-71............... Shim ....................................... 7-31
00590-45105-71 ...............Motor Banding Kit..................... 6-43 00590-45136-71............... Shim ....................................... 7-49
00590-45106-71 ...............Coupling, Flexible..................... 6-43 00590-45136-71............... Shim, Load Roller...................... 7-11
00590-45106-71 ...............Coupling, Flexible..................... 6-45 00590-45136-71............... Shim, Load Roller...................... 7-27
00590-45107-71 ...............Fitting, Pressure Nipple.............. 6-45 00590-45137-71............... Shim, Cylinder ......................... 7-11
00590-45108-71 ...............Pump, Auxiliary ........................ 6-45 00590-45137-71............... Shim, Cylinder ......................... 7-27
00590-45108-71 ...............Pump, Steer.............................. 6-51 00590-45138-71............... Ring, Snap............................... 7-11
00590-45109-71 ...............Tee, Union ............................... 6-45 00590-45138-71............... Ring, Snap............................... 7-27
00590-45110-71 ...............Fitting, Hose ............................. 6-45 00590-45139-71............... Ring, Snap............................... 7-11
00590-45112-71 ...............Upper Guide, Left-Hand..................... 00590-45139-71............... Ring, Snap............................... 7-27
........................................(77 in. OACH) ......................... 7-21 00590-45139-71............... Ring, Snap............................... 7-46
B-11 1/08/2008
00590-45140-71 .............. Shim, Cylinder ..........................7-11 00590-45181-71 ...............Fitting, 6-6 ............................... 7-21
00590-45140-71 .............. Shim, Cylinder ..........................7-27 00590-45181-71 ...............Fitting, 6-6 ............................... 7-33
00590-45141-71 .............. Outer Upright (77 in. OACH) .....7-11 00590-45181-71 ...............Union, Bulkhead ....................... 7-53
00590-45141-71 .............. Outer Upright (77 in. OACH) .....7-27 00590-45181-71 ...............Union, Bulkhead ....................... 7-57
00590-45142-71 .............. Outer Upright (83 in. OACH) .....7-11 00590-45182-71 ...............Fitting, 6-6 ............................... 7-21
00590-45143-71 .............. Plate, Retainer ..........................7-49 00590-45182-71 ...............Fitting, 6-6 ............................... 7-33
00590-45143-71 .............. Retainers ..................................7-17 00590-45182-71 ...............Fitting ...................................... 7-53
00590-45143-71 .............. Retainers ..................................7-31 00590-45183-71 ...............Fitting, 6-6 ............................... 7-21
00590-45144-71 .............. Outer Upright (95 in. OACH) .....7-27 00590-45183-71 ...............Fitting, Bulkhead ....................... 7-53
00590-45145-71 .............. Hose (83 in. OACH) .................7-21 00590-45185-71 ...............Washer, Lock ........................... 7-57
00590-45145-71 .............. Hose (83 in. OACH) .................7-33 00590-45186-71 ...............Guard ..................................... 7-21
00590-45146-71 .............. Inner Upright (83 in. OACH) ......7-12 00590-45186-71 ...............Guard ..................................... 7-33
00590-45146-71 .............. Inner Upright (83 in. OACH) ......7-28 00590-45187-71 ...............Pin, Tilt .................................... 7-23
00590-45147-71 .............. Inner Upright (89 in. OACH) ......7-28 00590-45188-71 ...............Clamp ..................................... 7-21
00590-45147-71 .............. Inner Upright (89 in. OACH) ......7-12 00590-45188-71 ...............Clamp ..................................... 7-33
00590-45148-71 .............. Inner Upright (95 in. OACH) ......7-12 00590-45189-71 ...............Bearing, Mast Roller.................. 7-11
00590-45148-71 .............. Inner Upright (95 in. OACH) ......7-28 00590-45189-71 ...............Bearing, Mast Roller.................. 7-27
00590-45149-71 .............. Carriage Class II (31 in.) ...........7-15 00590-45189-71 ...............Bearing, Roller.......................... 7-15
00590-45150-71 .............. Carriage Class II (37 in.) ...........7-17 00590-45189-71 ...............Roller Assembly ........................ 7-45
00590-45151-71 .............. Carriage Class II (41 in.) ...........7-15 00590-45189-71 ...............Roller ...................................... 7-49
00590-45151-71 .............. Carriage Class II (41 in.) ...........7-17 00590-45191-71 ...............Bar.......................................... 7-21
00590-45153-71 .............. Roller .......................................7-15 00590-45191-71 ...............Bar.......................................... 7-33
00590-45153-71 .............. Roller .......................................7-17 00590-45193-71 ...............Cap ........................................ 7-21
00590-45153-71 .............. Roller .......................................7-31 00590-45193-71 ...............Cap ........................................ 7-33
00590-45153-71 .............. Roller, Thrust .............................7-46 00590-45194-71 ...............Cap ........................................ 7-21
00590-45153-71 .............. Roller, Thrust .............................7-49 00590-45194-71 ...............Cap ........................................ 7-33
00590-45154-71 .............. Anchor, Chain .........................7-45 00590-45195-71 ...............Fitting, 14-8 ............................. 7-23
00590-45154-71 .............. Anchor, Chain ..........................7-31 00590-45196-71 ...............Fitting, 8-8 ............................... 7-23
00590-45154-71 .............. Anchor, Chain ..........................7-49 00590-45197-71 ...............Hose ....................................... 7-23
00590-45154-71 .............. Chain Anchor ..........................7-15 00590-45198-71 ...............Fitting, 8-8 ............................... 7-23
00590-45154-71 .............. Chain Anchor ..........................7-17 00590-45199-71 ...............Sheave, Hose ........................... 7-21
00590-45155-71 .............. Outer Upright (89 in. OACH) .....7-11 00590-45199-71 ...............Sheave, Hose ........................... 7-33
00590-45155-71 .............. Outer Upright (89 in. OACH) .....7-27 00590-45200-71 ...............Bearing, Split Roller .................... 7-5
00590-45156-71 .............. Fitting, 8-6................................7-23 00590-45201-71 ...............Line Assembly............................. 7-5
00590-45157-71 .............. Upper Guide, Right-Hand.................. 00590-45204-71 ...............Carriage Weldment .................... 7-5
........................................ (95 in. OACH) .........................7-21 00590-45206-71 ...............Link, Connecting ......................... 7-5
00590-45158-71 .............. Washer, Lock............................7-57 00590-45207-71 ...............Bracket, Pulley ............................ 7-5
00590-45160-71 .............. Fitting, Grease ..........................7-23 00590-45208-71 ...............Pin, Pulley Free Lift ...................... 7-5
00590-45164-71 .............. Bushing....................................7-23 00590-45209-71 ...............Bearing, Mast Roller.................... 7-5
00590-45165-71 .............. Fitting 6-6.................................7-23 00590-45210-71 ...............Spacer ...................................... 7-5
00590-45166-71 .............. Fitting 8-8.................................7-23 00590-45211-71 ...............Shim ....................................... 7-40
00590-45166-71 .............. Fitting, Hydraulic.......................7-45 00590-45211-71 ...............Spacer, Track Roller .................... 7-5
00590-45167-71 .............. Fitting, Adapter.........................7-23 00590-45212-71 ...............Pin, Cotter.................................. 7-5
00590-45169-71 .............. Decal, Warning, Carriage Stop ..7-25 00590-45213-71 ...............Anchor, Chain ............................ 7-5
00590-45170-71 .............. Valve, Cartridge (12 Gallon) ......7-47 00590-45216-71 ...............Tee, Run Swivel........................... 7-5
00590-45170-71 .............. Cartridge, Valve........................7-29 00590-45217-71 ...............Union ........................................ 7-5
00590-45171-71 .............. Upper Guide, Left-Hand.................... 00590-45218-71 ...............U-Bolt ........................................ 7-5
........................................ (77 in. OACH) .........................7-33 00590-45219-71 ...............Pin, Pulley .................................. 7-5
00590-45172-71 .............. Upper Guide, Left-Hand.................... 00590-45220-71 ...............Shim, Wear Plug....................... 7-11
........................................ (83 in. OACH) .........................7-33 00590-45220-71 ...............Shim, Wear Plug....................... 7-27
00590-45173-71 .............. Upper Guide, Left-Hand.................... 00590-45221-71 ...............Spacer ...................................... 7-5
........................................ (89 in. OACH) .........................7-33 00590-45222-71 ...............Telescopic Weldment ................... 7-5
00590-45174-71 .............. Upper Guide, Left-Hand.................... 00590-45223-71 ...............Upper Guide, Left-Hand.....................
........................................ (95 in. OACH) .........................7-33 ........................................(89 in. OACH) ......................... 7-33
00590-45175-71 .............. Upper Guide, Left-Hand.................... 00590-45223-71 ...............Upper Guide, Left-Hand.....................
........................................ (77 in. OACH) .........................7-33 ........................................(95 in. OACH) ......................... 7-33
00590-45176-71 .............. Valve, Check (CV-1 and CV-2) ....6-23 00590-45224-71 ...............Piston ...................................... 6-87
00590-45177-71 .............. Hose........................................7-23 00590-45225-71 ...............Gland ..................................... 6-87
00590-45178-71 .............. Spacer.....................................7-21 00590-45227-71 ...............Seal Kit.................................... 6-87
00590-45178-71 .............. Spacer.....................................7-33 00590-45228-71 ...............Ring, Retaining, Internal............. 6-87
00590-45179-71 .............. Hose (89 in. OACH) .................7-21 00590-45229-71 ...............Spacer, Gland .......................... 6-87
00590-45179-71 .............. Hose (89 in. OACH) .................7-33 00590-45230-71 ...............Ring, Retaining, External............ 6-87
00590-45180-71 .............. Hose (95 in. OACH) .................7-21 00590-45231-71 ...............Stop, Tip Back ............................ 7-5
00590-45180-71 .............. Hose (95 in. OACH) .................7-33 00590-45232-71 ...............Telescopic Weldment ................... 7-5
1/08/2008 B-12
00590-45233-71 ...............Screw........................................ 7-6 00590-45275-71............... Chain Anchor .......................... 7-11

00590-45234-71 ...............Frame Weldment, Main ............... 7-5 00590-45276-71............... Mast Mounting Kit ................... 7-61
00590-45235-71 ...............Frame Weldment, Main ............... 7-5 00590-45276-71............... Mast Mounting Kit .................... 7-25
00590-45236-71 ...............Hose Assembly ........................... 7-5 00590-45276-71............... Mast Mounting Kit .................... 7-41
00590-45237-71 ...............Hose Assembly ........................... 7-5 00590-45276-71............... Mast Mounting Kit ...................... 7-9
00590-45238-71 ...............Stud, Main Frame ....................... 7-5 00590-45277-71............... Rod......................................... 6-87
00590-45241-71 ...............Bearing, Mast Roller.................. 7-40 00590-45278-71............... Chain Assembly, Free Lift...................
00590-45241-71 ...............Bearing, Mast Roller.................... 7-5 ........................................ (89 in. OACH) ......................... 7-43
00590-45242-71 ...............Shim ....................................... 7-40 00590-45278-71............... Chain Assembly, Lift..........................
00590-45242-71 ...............Spacer, Track Roller .................... 7-5 ........................................ (83 in. OACH) ......................... 7-11
00590-45243-71 ...............Chain, Leaf ................................ 7-5 00590-45278-71............... Chain Assembly, Lift..........................
00590-45243-71 ...............Chain, Leaf ................................ 7-5 ........................................ (83 in. OACH) ......................... 7-27
00590-45245-71 ...............Pulley, Hose ............................... 7-5 00590-45279-71............... Chain Assembly, Free Lift...................
00590-45246-71 ...............Guard, Chain........................... 7-11 ........................................ (93 in. OACH) ......................... 7-43
00590-45246-71 ...............Guard, Chain........................... 7-27 00590-45279-71............... Chain Assembly, Lift..........................
00590-45247-71 ...............Clamp ..................................... 7-11 ........................................ (89 in. OACH) ......................... 7-11
00590-45247-71 ...............Clamp ..................................... 7-27 00590-45279-71............... Chain Assembly, Lift..........................
00590-45247-71 ...............Clamp ..................................... 7-45 ........................................ (89 in. OACH) ......................... 7-27
00590-45248-71 ...............Pin, Cotter................................ 7-11 00590-45280-71............... Chain Assembly, Lift..........................
00590-45248-71 ...............Pin, Cotter................................ 7-15 ........................................ (95 in. OACH) ......................... 7-11
00590-45248-71 ...............Pin, Cotter................................ 7-17 00590-45280-71............... Chain Assembly, Lift..........................
00590-45248-71 ...............Pin, Cotter................................ 7-27 ........................................ (95 in. OACH) ......................... 7-27
00590-45248-71 ...............Pin, Cotter................................ 7-31 00590-45281-71............... Retainer, Free Lift Ram ............... 7-11
00590-45248-71 ...............Pin, Cotter................................ 7-45 00590-45281-71............... Retainer, Free Lift Ram ............... 7-27
00590-45248-71 ...............Pin, Cotter................................ 7-49 00590-45282-71............... Bracket, Lift Cylinder Mounting... 7-11
00590-45249-71 ...............Pin, Cotter................................ 7-11 00590-45282-71............... Bracket, Lift Cylinder Mounting... 7-27
00590-45249-71 ...............Pin, Cotter................................ 7-15 00590-45283-71............... Bumper ................................... 7-11
00590-45249-71 ...............Pin, Cotter................................ 7-31 00590-45287-71............... Decal, Warning........................ 7-25
00590-45249-71 ...............Pin, Cotter................................ 7-45 00590-45287-71............... Decal, Warning.......................... 7-9
00590-45249-71 ...............Pin, Cotter................................ 7-49 00590-45290-71............... Motor, Traction (4K Standard) .... 5-35
00590-45250-71 ...............Crosshead ............................... 7-11 00590-45290-71............... Motor, Traction........................... 4-5
00590-45250-71 ...............Crosshead ............................... 7-27 00590-45291-71............... Motor, Traction (5K Standard) .... 5-37
00590-45251-71 ...............Valve, Flow Control (20.5 GPM) . 7-11 00590-45291-71............... Motor, Traction........................... 4-5
00590-45251-71 ...............Valve, Flow Control (20.5 GPM) . 7-27 00590-45292-71............... Wheel Assembly ...................... 4-10
00590-45252-71 ...............Fitting ...................................... 7-11 00590-45293-71............... Wheel Assembly ...................... 4-10
00590-45256-71 ...............Clamp, Hose ............................ 7-11 00590-45298-71............... Connector Battery..................... 5-13
00590-45256-71 ...............Clamp, Hose ............................ 7-27 00590-45298-71............... Connector, Battery .................... 5-32
00590-45262-71 ...............Nut ......................................... 7-17 00590-45299-71............... Contactor Assembly .................. 5-21
00590-45263-71 ...............Pin .......................................... 7-11 00590-45299-71............... Contactor ................................ 5-19
00590-45263-71 ...............Pin .......................................... 7-27
00590-45264-71 ...............Plug, Wear............................... 7-11
00590-45264-71 ...............Plug, Wear............................... 7-27 00590-45301-71............... Motor, Lift........................................
00590-45265-71 ...............Fitting ...................................... 7-11 ........................................ (3K, 3.5K and 4K Standard) ...... 6-40
00590-45265-71 ...............Fitting ...................................... 7-27 00590-45301-71............... Motor, Lift (4K Standard) ........... 5-41
00590-45266-71 ...............Chain Assembly, Lift.......................... 00590-45302-71............... Motor, Lift (EE).......................... 5-43
........................................(77 in. OACH) ......................... 7-11 00590-45302-71............... Motor, Lift) ............................... 6-40
00590-45266-71 ...............Chain Assembly, Lift.......................... 00590-45304-71............... Manifold Assembly, Auxiliary..... 6-25
........................................(77 in. OACH) ......................... 7-27 00590-45305-71............... Manifold Assembly ................... 6-23
00590-45268-71 ...............Tubing ....................................... 7-6 00590-45305-71............... Manifold ................................. 6-21
00590-45269-71 ...............Bracket, Hose Retain ................... 7-6 00590-45306-71............... Manifold Assembly...........................
00590-45270-71 ...............Decal, No Hand Hold ............... 7-25 ........................................ (High Speed) ........................... 6-29
00590-45270-71 ...............Decal, Hands Off...................... 7-41 00590-45306-71............... Manifold Assembly...........................
00590-45270-71 ...............No Hand Hold ........................... 7-9 ........................................ (High Speed) ........................... 6-31
00590-45271-71 ...............Decal, No Step......................... 7-41 00590-45307-71............... Manifold (High Speed) ............. 6-31
00590-45271-71 ...............No Step..................................... 7-9 00590-45307-71............... Manifold (High Speed) .............. 6-33
00590-45272-71 ...............Decal, No Step......................... 7-25 00590-45308-71............... Manual Spool Valve.................. 6-34
00590-45272-71 ...............Decal, Warning ........................ 7-41 00590-45308-71............... Valve, Manual Spool................. 6-35
00590-45272-71 ...............Decal, Warning .......................... 7-9 00590-45309-71............... Lift Pump.................................. 6-50
00590-45273-71 ...............Decal, No Step......................... 7-25 00590-45309-71............... Pump, Lift ................................ 6-40
00590-45273-71 ...............Decal, No Step......................... 7-41 00590-45310-71............... Lift Pump (Quad or Two Stage and 4K
00590-45273-71 ...............No Step..................................... 7-9 ........................................ Mast Only) .............................. 6-50
00590-45274-71 ...............Decal, Warning - Trapped Air ...... 7-9 00590-45310-71............... Pump, Lift.........................................
00590-45275-71 ...............Anchor, Chain .......................... 7-27 ........................................ (Quad Mast or 4K Two Stage).... 6-40
B-13 Page Revised 12/01/2009

00590-45311-71 .............. Pump Assembly, Auxiliary ..........6-43 00590-45344-71 ...............Cylinder, Main, Left-Hand..................
00590-45311-71 .............. Pump, Auxiliary ........................6-51 ........................................(88 in. OACH) ......................... 6-77
00590-45312-71 .............. Steer Motor Assembly ................6-45 00590-45345-71 ...............Cylinder Assembly, Main Lift, Left-
00590-45313-71 .............. Carriage, Class II (37 in.) ..........7-49 Hand
00590-45314-71 .............. Carriage Class II (31 in.) ...........7-49 ........................................(95 in. OACH) ......................... 6-55
00590-45315-71 .............. Valve Body ...............................7-23 00590-45345-71 ...............Cylinder, Main, Left-Hand..................
00590-45315-71 .............. Valve, Control Lowering.................... ........................................(95 in. OACH) ......................... 6-77
........................................ (12 Gallon) ..............................7-47 00590-45346-71 ...............Cylinder Assembly, Main Lift..............
00590-45315-71 .............. Valve, Lowering Control .............7-29 ........................................Right-Hand (83 in. OACH)......... 6-55
00590-45316-71 .............. Valve, Control Lowering.................... 00590-45346-71 ...............Cylinder, Main, Right-Hand................
........................................ (11 Gallon) ..............................7-47 ........................................(83 in. OACH) ......................... 6-75
00590-45317-71 .............. Carriage Class II (41 in.) ...........7-31 00590-45347-71 ...............Cylinder Assembly, Main Lift..............
00590-45318-71 .............. Carriage Class II (37 in.) ...........7-31 ........................................Right-Hand (99 in. OACH)......... 6-55
00590-45319-71 .............. Carriage Class II (31 in.) ...........7-31 00590-45347-71 ...............Cylinder, Main, Right-Hand................
00590-45320-71 .............. Valve, Lowering Control .............7-19 ........................................(99 in. OACH) ......................... 6-75
00590-45321-71 .............. Cylinder, Free Lift............................. 00590-45348-71 ...............Cylinder Assembly, Main Lift..............
........................................ (83 in. OACH) .........................6-57 ........................................Right-Hand (107 in. OACH) ....... 6-55
00590-45321-71 .............. Cylinder, Free Lift ........................7-5 00590-45348-71 ...............Cylinder, Main, Right-Hand ...............
00590-45322-71 .............. Tilt Ram Assembly ....................6-87 ........................................107 in. OACH) ........................ 6-75
00590-45323-71 .............. Tilt Ram Assembly (Bottlers Tilt) ....6-87 00590-45349-71 ...............Cylinder Assembly, Main Lift..............
00590-45326-71 .............. Left-Hand Main Lift Cylinder............... ........................................Right-Hand (88 in. OACH)......... 6-55
........................................ (77 in. OACH) .........................6-83 00590-45349-71 ...............Cylinder, Main, Right-Hand................
00590-45327-71 .............. Left-Hand Main Lift Cylinder............... ........................................(88 in. OACH) ......................... 6-75
........................................ (83 in. OACH) .........................6-83 00590-45350-71 ...............Cylinder Assembly, Main Lift..............
00590-45328-71 .............. Left-Hand Main Lift Cylinder............... ........................................Right-Hand (95 in. OACH)......... 6-55
........................................ (89 in. OACH) .........................6-83 00590-45350-71 ...............Cylinder, Main, Right-Hand................
........................................ (93 in. OACH) .........................6-83 00590-45351-71 ...............Cylinder Assembly, Free Lift................
........................................ (95 in. OACH) .........................6-83 00590-45351-71 ...............Cylinder, Free Lift ...................... 6-73
00590-45331-71 .............. Cylinder, Main Lift, Right-Hand.......... 00590-45352-71 ...............Cylinder Assembly............................
........................................ (77 in. OACH) .........................6-81 ........................................(95 in. OACH) ......................... 6-65
........................................ (83 in. OACH) .........................6-81 ........................................(95 in. OACH) ......................... 6-71
........................................ (89 in. OACH) .........................6-81 ........................................(88 in. OACH) ......................... 6-71
........................................ (93 in. OACH) .........................6-81 ........................................(89 in. OACH) ......................... 6-65
........................................ (95 in. OACH) .........................6-81 ........................................(83 in. OACH) ......................... 6-65
00590-45336-71 .............. Cylinder Assembly........................... 00590-45354-71 ...............Cylinder Assembly............................
........................................ (77 in. OACH) .........................6-79 ........................................(83 in. OACH) ......................... 6-71
........................................ (83 in. OACH) .........................6-79 ........................................(77 in. OACH) ......................... 6-65
00590-45338-71 .............. Cylinder Assembly .......................... 00590-45355-71 ...............Cylinder Assembly............................
........................................ (89 in. OACH) .........................6-79 ........................................(77 in. OACH) ......................... 6-71
........................................ (93 in. OACH) .........................6-79 ........................................(95 in. OACH) ......................... 6-63
........................................ (98 in. OACH) .........................6-79 ........................................(95 in. OACH) ......................... 6-69
00590-45341-71 .............. Cylinder Assembly, Main Lift, Left- 00590-45357-71 ...............Cylinder Assembly............................
Hand ................................ ........................................(88 in. OACH) ......................... 6-69
........................................ (83 in. OACH) .........................6-55 00590-45357-71 ...............Cylinder Assembly............................
00590-45341-71 .............. Cylinder, Main, Left-Hand.................. ........................................(89 in. OACH) ......................... 6-63
........................................ (83 in. OACH) .........................6-77 00590-45358-71 ...............Cylinder Assembly............................
00590-45342-71 .............. Cylinder Assembly, Main Lift, Left- ........................................(83 in. OACH) ......................... 6-63
Hand ................................ 00590-45358-71 ...............Cylinder Assembly............................
........................................ (99 in. OACH) .........................6-55 ........................................(83 in. OACH) ......................... 6-69
00590-45342-71 .............. Cylinder, Main, Left-Hand.................. 00590-45359-71 ...............Cylinder Assembly............................
........................................ (99 in. OACH) .........................6-77 ........................................(77 in. OACH) ......................... 6-63
00590-45343-71 .............. Cylinder Assembly, Main Lift, Left- 00590-45359-71 ...............Cylinder Assembly............................
Hand ................................ ........................................(77 in. OACH) ......................... 6-69
........................................ (107 in. OACH) .......................6-55 00590-45360-71 ...............Cylinder Assembly............................
00590-45343-71 .............. Cylinder, Main, Left-Hand.................. ........................................(77 in. OACH) ......................... 6-67
........................................ (107 in. OACH) .......................6-77 00590-45361-71 ...............Cylinder Assembly............................
00590-45344-71 .............. Cylinder Assembly, Main Lift, Left- ........................................(83 in. OACH) ......................... 6-67
Hand ................................ 00590-45362-71 ...............Cylinder Assembly............................
........................................ (88 in. OACH) .........................6-55 ........................................(88 in. OACH) ......................... 6-67
1/08/2008 B-14
00590-45363-71 ...............Cylinder Assembly............................ ........................................ (37 in.).................................... 7-75

........................................(95 in. OACH) ......................... 6-61 00590-45602-71............... Sideshift Carriage Assembly..............
00590-45363-71 ...............Cylinder Assembly............................ ........................................ (37 in. Wide Bolzoni) .............. 7-65
........................................(95 in. OACH) ......................... 6-67 00590-45602-71............... Sideshift Carriage Assembly..............
00590-45364-71 ...............Cylinder Assembly............................ ........................................ (37 in. Wide Bolzoni) .............. 7-71
........................................(89 in. OACH) ......................... 6-61 00590-45603-71............... Support, Cylinder (37 in.).......... 7-75
00590-45365-71 ...............Cylinder Assembly............................ 00590-45634-71............... Plate, Spacer ........................... 7-80
........................................(83 in. OACH) ......................... 6-61 00590-45915-71............... Pad, Cushion ........................... 6-18
00590-46092-71............... Screw ..................................... 6-75
00590-45366-71 ...............Cylinder Assembly............................ 00590-46324-71............... Pulley, Auxiliary Hose ............... 7-65
........................................(77 in. OACH) ......................... 6-61 00590-46324-71............... Pulley, Auxiliary Hose ............... 7-79
00590-45367-71 ...............Cylinder, Main Lift............................. 00590-46336-71............... Tire (Poly, Red With Groove)..............
........................................(83 in. OACH) ......................... 6-59 ........................................ 83 Durometer ............................ 3-7
00590-45367-71 ...............Cylinder, Main Lift....................... 7-5 00590-46349-71............... Orifice Disc ............................. 6-23
00590-45368-71 ...............Cylinder, Free Lift.............................. 00590-46360-71............... Card Assembly, Fuse, Relay ....... 5-19
........................................(96 in. OACH) ......................... 6-57 00590-46408-71............... Line Assembly ........................... 3-9
00590-45369-71 ...............Cylinder Assembly, Free Lift................ 00590-46409-71............... Line Assembly ........................... 3-9
........................................(99 in. OACH) ......................... 6-53 00590-46411-71............... Valve, Orbitrol ........................... 3-3
00590-45370-71 ...............Cylinder Assembly, Free Lift................ 00590-46458-71............... Seal, Shaft............................... 5-37
........................................(107 in. OACH) ....................... 6-53 00590-46458-71............... Seal, Shaft............................... 5-39
00590-45371-71 ...............Cylinder Assembly, Free Lift................ 00590-46458-71............... Shaft, Seal ............................... 5-35
........................................(88 in. OACH) ......................... 6-53 00590-46631-71............... Hub .......................................... 3-5
00590-45372-71 ...............Cylinder Assembly, Free Lift................ 00590-46704-71............... Hinge...................................... 2-30
........................................(95 in. OACH) ......................... 6-53 00590-46712-71............... Shim, Spacer ............................. 3-3
00590-45373-71 ...............Sensor, Temperature .................. 5-35 00590-46713-71............... Shim, Spacer ............................. 3-3
00590-45374-71 ...............Plug, BWI and Thermostat.......... 5-35 00590-46928-71............... Nut, Clamp................................ 4-7
00590-45375-71 ...............Cover, Bracket............................ 2-7 00590-46934-71............... Roller Assembly ........................ 2-25
00590-45379-71 ...............Strap, Static .............................. 2-7 00590-46937-71............... Roller Assembly ........................ 2-25
00590-45380-71 ...............Guard Weldment, Overhead........ 2-7 00590-46938-71............... Roller Assembly ........................ 2-25
00590-45381-71 ...............Guard Weldment, Overhead........ 2-7 00590-46966-71............... Wheel, Hub and Tire Assembly..........
00590-45382-71 ...............Bracket, Mounting....................... 2-7 ........................................ (Tan) ......................................... 3-7
00590-45383-71 ...............Wheel Assembly......................... 4-9 00590-46976-71............... Motor, Hydraulic ........................ 3-3
00590-45384-71 ...............Wheel Assembly......................... 4-9 00590-46988-71............... Plate, Drive Unit, Left-Hand .......... 4-7
00590-45385-71 ...............Wheel Assembly......................... 4-9 00590-46989-71............... Plate, Drive Unit, Right-Hand ........ 4-7
00590-45386-71 ...............Wheel Assembly......................... 4-9 00590-46996-71............... Shaft, Steer ................................ 3-3
00590-45387-71 ...............Wheel Assembly......................... 4-9 00590-47074-71............... Hose Assembly........................... 6-9
00590-45388-71 ...............Wheel Hub, Machined ................ 4-9 00590-47075-71............... Guard ..................................... 5-14
00590-45389-71 ...............Tire ........................................... 4-9 00590-47140-71............... Fan Kit .................................... 5-35
00590-45390-71 ...............Tire ........................................... 4-9 00590-47756-71............... Backrest Guard................................
00590-45391-71 ...............Tire ........................................... 4-9 ........................................ (Width 37 in., Height 48 in.) ..... 2-31
00590-45392-71 ...............Tire, 95 Durometer...................... 4-9 00590-47847-71............... Nut, Clamp................................ 4-7
00590-45393-71 ...............Tire ........................................... 4-9 00590-47857-71............... Cover Kit ................................. 5-39
00590-45394-71 ...............Cable (JH3 to JC6).................... 5-14 00590-47858-71............... Cover Kit ................................. 5-43
00590-45395-71 ...............Light, Warning (Blue)................. 5-53 00590-47859-71............... Hose Assembly (88 in. OACH) .. 7-39
00590-45396-71 ...............Light, Warning (Green) .............. 5-53 00590-47860-71............... Hose Assembly (95 in. OACH) .. 7-39
00590-45397-71 ...............Light, Warning (Clear) ............... 5-53 00590-47861-71............... Hose Assembly (99 in. OACH) .. 7-39
00590-45402-71 ...............Harness Assembly............................. 00590-47862-71............... Hose Assembly (107 in. OACH) 7-39
........................................(Sol-2 and 10 to JH2) ................ 5-14 00590-47863-71............... Hose Assembly (Standard Tilt) ... 6-18
00590-45403-71 ...............Bar, Bus .................................. 5-19 00590-47864-71............... Hose Assembly (Bottlers Tilt) ...... 6-17
00590-45496-71 ...............Cylinder Assembly (4 in.) ........... 7-75 00590-47865-71............... Hose Assembly .......................... 3-9
00590-45497-71 ...............Pin, Split .................................. 7-75 00590-47866-71............... Plate, Spacer Weldment, 700# .. 2-25
00590-45498-71 ...............Pad Lower, Hook ...................... 7-75 00590-47867-71............... Plate, Spacer Weldment, 340# .. 2-25
00590-45499-71 ...............Hook, Lower............................. 7-75 00590-47868-71............... Carriage Weldment (32 in.)....... 7-39
00590-45501-71 ...............Seal ........................................ 7-75 00590-47869-71............... Carriage Weldment (37 in.)....... 7-39
00590-45505-71 ...............Support, Cylinder (32 in.) .......... 7-75 00590-47870-71............... Stop, Carriage ......................... 7-39
00590-45506-71 ...............Pad, Upper .............................. 7-75 00590-47871-71............... Decal, Cold Storage ................. 2-18
00590-45507-71 ...............Fitting, Grease.......................... 7-75 00590-47872-71............... Bar, Bus................................... 5-19
00590-45511-71 ...............Cylinder Assembly (8 in.) ........... 7-75 00590-47873-71............... Cable Assembly ....................... 5-64
00590-45518-71 ...............Pad Lower................................ 7-75 00590-47874-71............... Harness Assembly .................... 5-61
00590-45600-71 ...............Carriage, Sideshift Assembly.............. 00590-47875-71............... Harness Assembly .................... 5-51
........................................(32 in.) .................................... 7-75 00590-47876-71............... Wheel, Hub and Tire Assembly..........
00590-45600-71 ...............Sideshift Carriage Assembly............... ........................................ (Black)....................................... 3-7
........................................(32 in. Wide Bolzoni) ............... 7-65 00590-47877-71............... Wheel, Hub and Tire Assembly..........
00590-45600-71 ...............Sideshift Carriage Assembly............... ........................................ (Red With Groove) ..................... 3-7
........................................(32 in. Wide Bolzoni) ............... 7-71 00590-47878-71............... Hub, Steer ................................. 3-5
00590-45602-71 ...............Carriage, Sideshift Assembly.............. 00590-47879-71............... Wheel, Steer Assembly (Tan)........ 3-5
B-15 1/08/2008
00590-47880-71 .............. Wheel, Steer Assembly..................... 00590-47903-71 ...............Tire ........................................... 4-9

........................................ (Red With Groove) ......................3-5 00590-47905-71 ...............Elbow, 90 Degree, Swivel.......... 6-31
00590-47881-71 .............. Wheel, Steer Assembly (Black)......3-5 00590-47906-71 ...............Clamp, Hose .............................. 6-9
00590-47882-71 .............. Pivot, Steer .................................3-5 00590-47907-71 ...............Clamp, Hose ............................ 7-61
00590-47883-71 .............. Sensor-Proximity ........................7-61 00590-47908-71 ...............Key, Woodruff ............................ 3-5
00590-47884-71 .............. Relay (K1, K2 and K3)...............5-19 00590-47909-71 ...............Hose Assembly ......................... 7-71
00590-47885-71 .............. Valve, Flow Control (12.75 GPM)...... 00590-47910-71 ...............Hose Assembly (83 in. OACH) ... 7-39
........................................ ...............................................6-21 00590-47911-71 ...............Hydraulic Motor ....................... 6-47
00590-47886-71 .............. Fire Extinguisher........................2-32 00590-47912-71 ...............Seal Kit.................................... 6-47
00590-47887-71 .............. Spring .....................................5-21 00590-47913-71 ...............Orbitrol Valve........................... 6-49
00590-47888-71 .............. Pin, Dowel..................................4-7 00590-47914-71 ...............Flange, Spigot .......................... 6-49
00590-47889-71 .............. Shim, Spacer ..............................3-3 00590-47914-71 ...............Key ........................................... 3-3
00590-47891-71 .............. Module Assembly, Transducer.....6-21 00590-47916-71 ...............Seal, Dust ................................ 6-49
00590-47892-71 .............. Shim, Drive Unit ..........................4-7 00590-47917-71 ...............Seal, Shaft ............................... 6-49
00590-47893-71 .............. Shield, Vehicle Manager ............5-14 00590-47918-71 ...............O-Ring..................................... 6-49
00590-47894-71 .............. Spacer, Battery (Non-Weighted)......... 00590-47919-71 ...............Bearing, Race........................... 6-49
........................................ 0.75 in. ...................................2-25 00590-47920-71 ...............Axle, Needle Bearing................ 6-49
00590-47895-71 .............. Spacer, Battery (Non-Weighted)......... 00590-47921-71 ...............O-Ring..................................... 6-49
........................................ 1.25 in. ...................................2-25 00590-47922-71 ...............Plate, Distributor ....................... 6-49
00590-47896-71 .............. Spacer, Battery (Non-Weighted)......... 00590-47923-71 ...............Cover, End............................... 6-49
........................................ 1.00 in. ...................................2-25 00590-47925-71 ...............Plug ........................................ 6-49
00590-47897-71 .............. Spacer, Battery, 2.12 in. ............2-25 00590-47927-71 ...............Plate, Name ............................. 6-49
00590-47898-71 .............. Spacer, Battery, 2.25 in. ............2-25 00590-47928-71 ...............Bearing, Needle ....................... 6-49
00590-47899-71 .............. Standoff, Formed ......................7-83 00590-47929-71 ...............Key, Parallel ............................. 6-49
00590-47900-71 .............. Backrest Guard................................ 00590-47930-71 ...............Shaft, Drive .............................. 6-49
........................................ (Width 37 in., Height 60 in.)......2-31 00590-47932-71 ...............Gear, Wheel Set....................... 6-49
00590-47901-71 .............. Carriage Weldment.....................7-5 00590-47933-71 ...............Plug, Port ................................. 6-49
00590-47902-71 .............. Decal, Control Handle ...............2-21 00590-48942-71 ...............Manager, Vehicle .................... 5-14
1/08/2008 B-16
B-17 1/08/2008
00715-00085-09
B-18 12/01/2009

Parts Manual7BNCU15 25

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Parts Manual7BNCU15 25

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PARTS CATALOG

Serial Number 50,001 and Up

M/N 00715-00085-09 12/01/2009

SECTION 1 General Information

SECTION 2 Finish and Accessories

SECTION 3 Steering and Controls

SECTION 4 Drive and Brake

SECTION 5 Electrical Systems and Components

Traction Motor, 4K and 5K, EE .......................................................................................................... 5-38

SECTION 6 Hydraulic Components

Tilt Ram Assembly ............................................................................................................................. 6-85

APPENDIX A Alphabetical Parts Index

This Page Intentionally Blank

To Our Customer ................................................................................................................................................. 1-2

Tips for Ordering Parts

Using This Catalog

How To Use Parts Catalog - If Part Number Not Known 1

Figure 1-1: Major Assemblies Turn to the TABLE OF CONTENTS

Frame Assembly - DS/DT

Refer to the PAGE NUMBER

selected from the TABLE OF CONTENTS. 5 828-005-691/001

Locate the desired part

Refer to the corresponding PART LIST. Use the FIGURE

& ITEM NO. to find the Part Number, Description, etc.

List 2-2: Frame Assembly - DS/DT

How To Use Parts Catalog - If Part Number Is Known 1

IF THE PART NUMBER IS KNOWN

DO THIS Part No. Description

411-789 .................... Decal, Warning....................................2-7

Figure 2-2: Frame Assembly - DS/DT

Section 3 Steering and Controls Section 2 Finish and Accessories

Section 6 Hydraulic Components

Section 4 Drive and Brake Section 5 Electrical Systems and Components

Figure 1-1: Major Sections

Recommended Spare Parts List 1

Hardware Parts List 1

Description Part No. Qty. Description Part No. Qty.

Description Part No. Qty. Description Part No. Qty.

Major Assemblies ................................................................................................................................................ 2-2

Figure 2-1: Major Assemblies

Power Section Mechanical Parts 2

Figure 2-2a: Power Section Mechanical Parts

Power Section Mechanical Parts 2

Figure 2-2b: Power Section Mechanical Parts

Power Section Mechanical Parts 2

Figure 2-2c: Power Section Mechanical Parts

P223_001_390_R_1, STEERING TILLER ASSEMBLY SHT 1 OF 9

Figure 2-3a: Finish Instructions

SEE DETAIL R SEE DETAIL A SEE DETAIL B SEE DETAIL C

Figure 2-3b: Finish Instructions

Figure 2-3c: Finish Instructions

P1019022_AB, P223_001_336, P223_001_335_003, P223_001_337_003, P223_001_740_001, P1019022_A9, P223_001_396_002 SHT 4 OF 9

Figure 2-3d: Finish Instructions

LEFT SIDE VIEW

VIEW OF MAST FROM

VIEW E-E DETAIL P DETAIL Q DETAIL R

P1019022_A10, A11, A12, P1015924-A9, P223_001_399, P223_001_368_003, P223_001_608 SHT 5 OF 9

Figure 2-3e: Finish Instructions

ITEM 29 - P/N 00590-44369-71

ITEM 28 - P/N 00590-44371-71

ITEM 40 - P/N 00590-44349-71

ITEM 45 - P/N 00590-44354-71

Never load truck beyond its capacity

ITEM 48 - P/N 00590-44352-71