User Interface Supervisor: Maintenance

Maintenance
USER INTERFACE
SUPERVISOR
ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) [A938];
ERP13-15VC (ERP025-030VC) [B888];
ERP15-20VT (ERP030-040VT) [G807];
ERP16-20VF (ERP30-40VF) [A955];
ERC22-35VG (ERC045-070VG) [A968];
ERC16-20VA (ERC030-040VA) [A969];
ERP22-35VL (ERP045-070VL) [A976];
ERP40-50VM, ERP50-55VM6 (ERP080-120VM,
ERP100VML) [A985];
ERP70SVNL, ERP80SVNL, ERP80VNL9,
ERP90VNL (ERP155SVNL, ERP170SVNL,
ERP175VNL36, ERP190VNL) [A410]
PART NO. 524319497 2200 YRM 1335

SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the
load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the
weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks.
Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK
ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs
repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these
fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area.
Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this man-
ual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Table of Contents
TABLE OF CONTENTS
General....................................................................................................................................................................1
Description............................................................................................................................................................1
Display Panel Menu Access................................................................................................................................. 1
Menu Flowchart.......................................................................................................................................................2
Supervisor Menu Flowchart..................................................................................................................................2
Menu Navigation..................................................................................................................................................... 8
Main Menu Structure..........................................................................................................................................8
Screens and Title Screens................................................................................................................................. 9
Submenus..........................................................................................................................................................9
Returning to the Main Menu.............................................................................................................................10
Icons and Settings............................................................................................................................................10
Soft Keys..........................................................................................................................................................10
Entering Numbers............................................................................................................................................ 11
Icon Glossary........................................................................................................................................................ 12
Introduction.........................................................................................................................................................12
Soft Key Icons.....................................................................................................................................................12
Overlay Icons......................................................................................................................................................13
Icons on System Off Screen and Alert Screens................................................................................................. 13
Main Menu Title Screens.................................................................................................................................... 17
Submenu Icons Grouped by Menu.....................................................................................................................19
Operating Screen Icons................................................................................................................................... 19
Password Screen Icons................................................................................................................................... 20
Activity Log Submenu Icons.............................................................................................................................20
Calibration Submenu Icons..............................................................................................................................22
Display Submenu Icons................................................................................................................................... 24
Status Submenu Icons.....................................................................................................................................26
Truck Setup Submenu Icons............................................................................................................................29
Operating Screen.................................................................................................................................................. 36
Introduction.........................................................................................................................................................36
Performance Mode Controls...............................................................................................................................36
Status and Warning Icons...................................................................................................................................37
Battery Discharge Indicator................................................................................................................................ 38
Direction and Parking Brake Indicators.............................................................................................................. 38
Hazard Flashers and Lighting Controls.............................................................................................................. 39
Steer Angle Indicator.......................................................................................................................................... 39
System Time.......................................................................................................................................................39
Load Weight Indicator.........................................................................................................................................39
System Off/Alert Screens...................................................................................................................................... 40
Introduction.........................................................................................................................................................40
System Off Screen..............................................................................................................................................40
Alert Screens...................................................................................................................................................... 40
Password Screen.................................................................................................................................................. 42
Introduction.........................................................................................................................................................42
Password Screen................................................................................................................................................42
Service Technician Password Setup................................................................................................................42
Adding/Removing/Changing Passwords............................................................................................................ 43
Password Log.....................................................................................................................................................46
Activity Log Menu..................................................................................................................................................47
Introduction.........................................................................................................................................................47
Operator Checklist Log.......................................................................................................................................47
Password Log.....................................................................................................................................................49
Impact Events Log..............................................................................................................................................51
©2020 Yale Materials Handling Corp. i

Table of Contents
TABLE OF CONTENTS (Continued)

Calibration Menu................................................................................................................................................... 53
Introduction.........................................................................................................................................................53
Load Weight Calibration..................................................................................................................................... 53
Return to Set Tilt Stop Point Calibration............................................................................................................. 54
E-Hydraulic and Manual Valve Threshold Calibration........................................................................................ 54
Steering Wheel Center Point Calibration............................................................................................................55
Steer Axle Position Calibration........................................................................................................................... 55
Steer Axle Center Point Calibration....................................................................................................................56
Manual Hydraulics Calibration............................................................................................................................57
Display Menu.........................................................................................................................................................58
Introduction.........................................................................................................................................................58
Set Date and Time Format Menu....................................................................................................................... 58
Set Daylight Saving Time Menu......................................................................................................................... 59
Procedure for Setting Up Automatic Daylight Savings Time............................................................................60
Set Time and Date Menu....................................................................................................................................62
Procedure for Setting Time and Date...............................................................................................................62
Set Units Menu................................................................................................................................................... 63
Status Menu.......................................................................................................................................................... 64
Introduction.........................................................................................................................................................64
VSM Versions..................................................................................................................................................... 64
Display Versions................................................................................................................................................. 65
Truck Serial Number...........................................................................................................................................65
Hour Meters........................................................................................................................................................65
E-Hydraulic Controller Versions..........................................................................................................................65
Pump Motor Controller Versions.........................................................................................................................65
Traction Motor Controller 1 Versions.................................................................................................................. 65
Traction Motor Controller 2 Versions.................................................................................................................. 66
Light Controller Versions.....................................................................................................................................66
Impact Sensor Versions......................................................................................................................................66
Truck Setup Menu................................................................................................................................................. 67
Introduction.........................................................................................................................................................67
Add/Remove Password...................................................................................................................................... 67
Battery Settings.................................................................................................................................................. 67
Restore Default Settings.....................................................................................................................................68
Motion Alarm.......................................................................................................................................................68
Impact Monitor Settings......................................................................................................................................68
Impact Detection.............................................................................................................................................. 69
Setting Adjustments......................................................................................................................................... 69
Initial Adjustment of Soft and Hard Impact Settings.........................................................................................69
Readjustment of Soft and Hard Impact Settings..............................................................................................69
Auto Power-Off Time Delay................................................................................................................................ 70
Return to Set Tilt.................................................................................................................................................70
Traction Speed Limit...........................................................................................................................................70
Scheduled Maintenance Reminder.................................................................................................................... 71
Minimum Pump Standby Flow Rate................................................................................................................... 72
Operator Checklist..............................................................................................................................................72
Impact Monitor Shutdown...................................................................................................................................73
Motor Braking..................................................................................................................................................... 74
Changing the Motor Braking Settings.............................................................................................................. 74
Steering Wheel Friction and Steering Turns Adjustment....................................................................................75
How to Adjust Settings.....................................................................................................................................75
Steering Friction Setting................................................................................................................................ 75
ii
Table of Contents
TABLE OF CONTENTS (Continued)

Steering Wheel Number of Turns.....................................................................................................................76
iii
2200 YRM 1335 General
General
DESCRIPTION The operator password screen appears at startup as
shown in Figure 2, if Operator Passwords are enabled.
The information provided in this Service Manual
describes the functions of the display panel that are Use the number keys on the Display Panel to enter
available to the Supervisor. With a proper service your five-digit Supervisor password. For more
technician password, a Service Technician can access information, see the Password Screen topic.
menu items that are not visible at Operator or If a non-service technician password has already been
Supervisor password-level access. entered at the initial password screen, you can
navigate to the Password Screen by pressing the
DISPLAY PANEL MENU ACCESS Enter Key (*) to go to the Main Menu, then press
Turning the keyless start switch or key switch to the either the Scroll Back Key (◂—) or the Scroll
ON position activates the Display Panel. Figure 1 Forward Key (—▸) to access the Password Screen.
shows the layout of the Display Panel including the Refer to the Menu Navigation topic for orientation on
location of the keyless start switch or key switch. the Main Menu title screens (the main level menus).
Figure 2. Password Screen
1. 2 AND 3 KEYS
2. SCROLL FORWARD KEY (RIGHT ARROW)
3. 5, 6, 7, 8, 9, AND 0 KEYS
4. KEYLESS START SWITCH OR KEY SWITCH
5. SCROLL BACK KEY (LEFT ARROW)
6. 1 AND 4 KEYS
7. POUND KEY (# KEY)
8. ENTER KEY (* STAR KEY)
Figure 1. Lift Truck Display Panel
1
Menu Flowchart 2200 YRM 1335
Menu Flowchart
SUPERVISOR MENU FLOWCHART title menus. When you select a main menu screen, the
system then presents submenus, also known as
NOTE: Depending upon how the lift truck is equipped, second-level menus, that you can cycle through using
some of the functions described in this section may not the UP ↑ or DOWN ↓ keys until you find the one you
be included in the on-board menu structure for a want on the Display Panel. Two main menu screens,
particular lift truck. the Operating Screen and the Password Screen, have
NOTE: The icons displayed on the Operating Screen no associated submenus, but the other main menus
vary from any one time to another, depending on the lead to submenus.
current operation of the lift truck and other factors. The The following flowchart is for the Supervisor use only.
Battery Discharge Indicator, system time, and direction See Figure 3 and Table 1.
indicator are always displayed.
All available menus are grouped by function under the
main menu screens, which are also called top-level
2
2200 YRM 1335 Menu Flowchart
Figure 3. Supervisor Flowchart (Sheet 1 of 4)
3
4
5
6
Table 1. Supervisor Menu Flowchart

A B C D E F G H
1 Operating Password Activity Truck Truck Display Adjustment
Calibration Diagnostics
Screen Entry Log Setup Status
2 Operator Checklist Load Weight Add/Remove Password VSM Version Set Date and Time
Format
3 Impact Events Manual Hydraulics Restore Default E-Steer Controller 1 Set Units
Version
4 Password Steering Axle E-Steer Controller 2 Set Time and Date
Center Point Version
5 Steering Axle Impact Sensor Version Set Daylight Saving
SHEET 1
Position Time
6 Steering Wheel Light Controller
Center Point Version
7 Valve Threshold Traction Motor
Controller 2 Version
8 Return to Set Tilt Traction Motor
Stop Controller 1 Version
9 Pump Motor Controller
Version
10 E-Hydraulic Controller
Version
11 SHEET 2 Hour Meters
12 Truck Serial Number
13 Display Version
14 Motion Alarm
15 Impact Monitor
Settings
16 Auto Power-Off Time
Delay
17
18 Return to Set Tilt
19 SHEET 3 Traction Speed Limit
20 Scheduled
Maintenance Required
21 Minimum Pump
Standby
22 Operator Checklist
23 Impact Monitor
Interlock Menu Screen
Shutdown
24 Cycle the Traction Switch Direction Select in Truck Disabled Due
Key Neutral to Right (Single)
Traction Controller
25 Secure Hydraulic Switch Hydraulic Function Truck Disabled Due
Battery 1 Out of Neutral to Left Traction
Controller
26 Release Temperature Too Hydraulic Function Truck Disabled Due
Park Brake High 2 Out of Neutral of to Pump Controller
SHEET 4
Function 2 Button
Out of Neutral
27 Operator out Lift Limit Exceeded Hydraulic Function Service Brake
of Seat 3 Out of Neutral of Interlock
Function 3 Button
Out of Neutral
28 Release Charge Battery Hydraulic Function Motor Braking
Accelerator 4 Out of Neutral of
Function 4 Button
Out of Neutral
29 Release Impact Detected- Truck Disabled Due Steering Wheel Friction
Hydraulic Enter Service/ to E-Steer and Steering Turns
Input Supervisor Controller Adjustment
Password
7
Menu Navigation 2200 YRM 1335
Menu Navigation
This topic explains how to use the keys on the Display position unless Operator Passwords are deactivated
Panel, shown in Figure 4, to navigate from one menu (in this case, the Activity Log Title Screen appears).
to another and change settings. After entering your password successfully, the system
displays the Operating Screen on the orange 1.5 x 2.5
inch LCD screen of the Display Panel as shown in
Figure 4.
When a title screen or a menu screen is displayed on
the LCD screen, the screen is still referred to as the
“screen” in a generic way, but the actual Operating
Screen is shown in Figure 4. See the Operating
Screen section for details.
When the Operating Screen is displayed, pressing the
Scroll Forward Key (—▸) causes the system to
display the Password Screen. If you press the Scroll
Forward Key a second time, the system displays the
Activity Log Title Screen, shown in Figure 5, on the
LCD screen.
1. LCD SCREEN
2. DISPLAY PANEL
Figure 4. Display Panel With Operating Screen

Displayed
Keys used for menu navigation include:
• The 1, 2, 3, 4, and # keys.

• The Enter Key (*) which is also called the star Figure 5. Activity Log Title Screen
key because of its * label.
• The Scroll Back Key (◂—) and the Scroll Main Menu Structure
Forward Key ( —▸). These keys are explained
The main menus (top-level menus) appear on the
in detail in the General section of this document.
screen in the order shown in Figure 6.
The Password Screen, discussed in the Adding/
Removing/Changing Passwords topic in the Password Use the Scroll Back Key or the Scroll Forward Key
Screen section, is the first screen displayed when the to move from one title screen to another. Press the
key switch or keyless switch is turned to the On Enter Key to enter one of these main menus.
8
2200 YRM 1335 Menu Navigation
1. OPERATING SCREEN 5. DIAGNOSTICS TITLE SCREEN

2. PASSWORD SCREEN 6. TRUCK SETUP TITLE SCREEN
3. ACTIVITY LOG TITLE SCREEN 7. STATUS TITLE SCREEN
4. CALIBRATION TITLE SCREEN 8. DISPLAY TITLE SCREEN
Figure 6. Main Menu Structure
Screens and Title Screens Submenus

The main menu has eight menus, or screens, which Submenus are the “branches” of a main menu. The
are shown in Figure 6. By pressing the Scroll Activity Log Menu has only three submenus, while the
Forward Key to advance through all of them. Truck Setup Menu has 13 submenus. Each submenu
is represented by a title screen. When the title
If you press the Scroll Forward Key after reaching the
screen of the submenu you want is displayed on the
Display Title Screen, the system returns (loops back)
screen, press the Enter Key to enter that submenu.
to the Operating Screen. Press the Scroll Forward
For example, if you enter the Operator Checklist Log
Key to scroll through the screens again. Alternatively,
submenu, shown in Figure 7, the system displays the
use the Scroll Back Key to scroll through the screens
menu shown in Figure 8.
in the reverse direction.
When viewing a submenu title screen, you can return
The Password Screen and Operating Screen do not
to the main menu at any time by pressing the Scroll
have submenus below them. The other title screens
Back Key or the Scroll Forward Key.
are all main menus which have submenus under them.
Submenus can also be called second-level menus. Menu navigation is possible through the use of soft
Figure 5 is an example of a main menu screen. keys, which are explained in the Soft Keys topic. For
example, if you scroll to the Activity Log Title Screen
Supervisors have access to the Activity Log,
and have it displayed on the screen as shown in
Calibration, Display, Truck Setup, and Status Title
Figure 5, press the Enter Key (*) to enter the Activity
Screens. Service Technicians have access to all title
Log menu. The system will display the first submenu in
screens; Operators use only the Password Screen,
the Activity Log menu, which is shown in Figure 7.
Operating Screen, and Calibration Title Screen.
Press the Enter Key again and the system will display
the Operator Checklist Log, shown in Figure 8. The
Activity Log Icon in the upper left corner of this
9
Menu Navigation 2200 YRM 1335
submenu indicates you are in the Activity Log main Icons and Settings
menu.
An icon is a simple graphic that represents an object,
such as a clock, or a setting such as battery voltage.
Each submenu has at least one icon on it, and each
icon represents: 1) a setting that can be changed, or 2)
a status value that can be viewed, such as a truck's
serial number, or 3) an action that can be taken, such
as clearing the fault log. Only a logged in user who has
the proper privileges can change a setting, view a
status value, or take an action.
A setting is a value that controls the operation of a lift
truck in some way. For example, there are four values
for the performance mode setting, 1, 2, 3, and 4. Some
settings have only two values, such as Enabled and
Disabled, while other settings may present a series of
values you can select from by using the soft keys. In
some cases, you need to enter a numerical value that
is within an acceptable range for a setting. In this case,
Figure 7. Operator Checklist Log Title Screen
you key in the value using the number keys. This is
discussed in the Entering Numbers topic at the end of
this section.
On submenus that have two or more icons, the icons
correspond to related settings. To change settings you
need to use the buttons called soft keys, which are
explained in the next topic.
Soft Keys
Certain keys on the Display Panel called "soft keys"
make it possible to navigate from one menu to
another, change settings, delete a log entry, or take
other actions. A soft key is a key that has been
programmed to serve more than one function, and the
function it serves depends on which menu is active.
Figure 8. Operator Checklist Log Menu For example, when the Operating Screen is displayed,
the # key lets you turn the Hazard Flashers On or Off,
Returning to the Main Menu but when you are in the Activity Log Checklist menu,
To return to the main menu from a submenu, press the the # key can be used to delete a log entry.
Scroll Forward Key ( —▸). This returns you to the title The soft keys include the 1 and 4 keys on the left, the
screen of the submenu (second-level menu) you are 2 and 3 keys on the right, and the # and * keys below
using. If you press the Scroll Forward Key a second the Operating Screen. There are no icon indicators for
time, the system returns you to the main menu. You the soft keys.
can return to the main menu, or back out of a
submenu, by pressing the Scroll Back Key. The * soft key serves as an Enter Key in all menus
except when using the Operator Checklist (see the
Press the Enter Key to save any changes you make in Operator Checklist topic in the Truck Setup Menu
submenu before exiting from the submenu. If you section). In a lot of menus, the 2 and 3 soft keys are
return to the main menu before saving a change, the programmed for navigating up or down in the menu to
system does not store the change. the setting value you want to change. Also, in most but
not all menus, the 2 and 3 soft keys are programmed
for moving up or down though the available values or
options for the currently selected setting. When this is
10
2200 YRM 1335 Menu Navigation
the case, the up and down arrows are displayed on the NOTE: While changing a setting, all other sub-items
right side of the screen. (setting items) disappear.
The following example shows how to use the soft
keys. Entering Numbers
How to Change the Battery Voltage Setting The preceding example shows how the system allows
1 Starting from the main menu, use the Scroll a user to select one value out of a series of values. In
Back Key (◂—) or Scroll Forward Key (—▸) to some menus, you will use the number keys (0 through
navigate to the Truck Setup Title Screen and 9) to enter a value directly. These are:
press the Enter Key (*). • The 1, 2, 3, and 4 soft keys. These keys can be
2 Use the 2 or 3 arrow soft keys to step through used as number keys only in the menus that
the menus to the Battery Setup submenu (the accept numerical input. These keys are
title screen of this submenu has a battery icon programmed for use as soft keys in most
on it) and press the Enter Key. menus.
3 Press the 2 or 3 arrow soft key to "move to" the • The 5, 6, 7, 8, 9, and 0 keys. These keys can be
value located to the right of the top icon an the used to enter numbers in menus that allow
system will place a "selection box" around the numerical input. These keys are not soft keys in
value. This number indicates the current battery any menu.
voltage, such as 36.
Passwords are a special case of entering numbers.
4 With the selection box around the battery The user is required to enter a five digit “password”
voltage value, press the Enter Key. number, such as 15324, on the Password Screen. This
5 Use the 2 and 3 arrow soft keys to move up or number must consist only of the numbers 1, 2, 3, 4, 5,
down though the available values (36, 48, 72, 6, 7, 8, and 9 and is entered using the 1, 2, 3, 4, 5, 6,
and 80) until 48 is displayed, then press the 7, 8, and 9 keys. Pressing any other numeric key has
Enter Key. no effect.
The system stores the 48 Volt value and begins
using it as the new battery voltage setting.
11
Icon Glossary 2200 YRM 1335
Icon Glossary
INTRODUCTION
Table 2. Soft Key Icons
An icon is a symbol that conveys a unique meaning
without words, such as an arrow. The Operating Icon Description
Screen on this lift truck presents information to an Hare Performance Mode
operator solely through the use of symbols which are "increase" Icon. Press the
mostly icons, along with some numbers and a few text 1 soft key (or the # soft
characters. Icons make it possible to simultaneously key in some cases) to
display up to 12 kinds of information graphically in a increase performance.
small space. In addition, the use of icons reduces the
difficulty of communicating with operators who speak Tortoise Performance
different languages. Mode “decrease” Icon.
Press the 3 soft key to
The meaning of some icons is apparent when the icon decrease performance.
appears by itself, such as the seat belt icon. Other
icons need to have numeric information displayed Trash Can Icon. Used to
alongside them to present information, such as when delete all entries in a log.
24 appears beside the clock icon to indicate the times Press the 4 soft key (or
are being displayed using the 24-hour clock system. the # soft key in some
Sometimes two icons are displayed side by side to cases) to empty a log.
convey information, such as when the icon that means Up Arrow soft key. Press
"enabled" is shown beside the rear lights icon. Also, 2 to scroll up in most
two icons can be displayed at the same time, one over screens. Also used to
the other, which is discussed in the Overlay Icons view next log entry in log
topic. screen.
The icons and their meanings are presented in these Down Arrow soft key.
categories: Press 3 to scroll down in
Soft Key Icons most screens. Also used
•
to view next log entry in
• Overlay Icons log screen.
• Icons on System Off Screen and Alert Screens View Next Device Log
• Main Menu Screens Icon. Press the # key for
• Submenu Icons Grouped by Menu previous.
SOFT KEY ICONS

View Previous Device Log
Some of the icons on the Operating Screen are called
Icon. Press the * key for
soft key icons because they associate an operation or
next.
function with a nearby key (1, 2, 3, 4, #, or *) on the
Display Panel. The result of pressing one of these
keys depends on which menu is currently active,
because the icons nearest these keys change from This icon points to the *
one menu to another. The soft keys are programmed key (the soft Enter Key)
to function in relation to the current menu context. and is used to accept a
Table 2 shows the soft key icons that appear on the value, command a
Display Panel along with a short description of each calibration action, or
one's purpose. restore defaults,
depending on the context
when the * key is pressed.
12
2200 YRM 1335 Icon Glossary
OVERLAY ICONS
Table 2. Soft Key Icons (Continued)
Icons that look like they are placed over another icon
Icon Description are called overlay icons. This type of icon always
Enable Current Item Icon. appears in conjunction with another icon, not by itself.
When the * key is Table 3 shows the overlay icons and describes how
pressed, the current item they are used.
displayed will appear
during the Operator Table 3. Overlay Icons
Checklist sequence.
Icon Description
Deactivate Soft Key Icon.
Indicates function is Null Symbol Icon. When
deactivated. Press the * this icon overlays another
key to deactivate. icon it indicates that a
setting value is invalid or
out-of-range.
“Enable” Traction and
Hydraulics for Forklift X Icon. This icon indicates
Icon. Press the 2 key to that a feature has been
enable. deactivated (disabled).
“Disable” Traction and

Hydraulics for Forklift ICONS ON SYSTEM OFF SCREEN AND
Icon. Press the 4 key to ALERT SCREENS
disable. The System Off Screen and the various Alert Screens
appear only briefly. These screens also show
interlocks such as Operator Not in Seat. Refer to
System Off/Alert Screens for more information on
Hazard Flashers Icon.
these screens. The icons used in alert screens identify
Press the # key to toggle
either status or warning conditions. Table 4 shows the
the hazard flashers on
icons that can appear on these screens.
and off.
Select system time for Table 4. Alert Screen Icons

Fault Log event. Press the Icon Description
1 key to select system
time (this soft key toggles Alert
between system times
and hour meters).
Front Truck Lights Icon.
Only available with CAN
light controller. Press the
4 key to turn truck lights
on.
Rear Truck Lights Icon.
Only available with CAN
light controller. Press the
2 key to turn truck lights
off.
13
Table 4. Alert Screen Icons (Continued) Table 4. Alert Screen Icons (Continued)
Icon Description Icon Description
Alert Alert
Example of a Fault Screen
Traction Icon
Forklift Truck Icon
Service Required Icon
Secure Battery
Hydraulics Icon
Alert Screens
Release Park Brake
Cycle the Key
Operator Out of Seat
14
Alert Alert
Release Pedal Hydraulic Switch
Release Hydraulic Input Temperature Too High
Traction Switch Lift Limit
15
Alert Alert
Charge Battery Service Brake Interlock
Truck Locked ― Impact Detected ― See Supervisor Inhibit Operation

to Unlock
Immediate Shutdown
Fault Detected
16
MAIN MENU TITLE SCREENS

Table 4. Alert Screen Icons (Continued)
All available menus are grouped by function under the
Icon Description main menu screens, which are also called top-level
Alert title menus. When you select a main menu screen, the
system then presents submenus, also known as
second-level menus, that you can cycle through until
you find the one you want by pressing the Scroll Back
Key (◂—) or Scroll Forward Key (—▸) on the Display
Panel. Two main menu screens, the Operating Screen
and the Password screen, have no associated
submenus, but the other main menus lead to
submenus.
When you are at the main menu level, pressing the
Scroll Back Key takes you to the previous main menu
screen. Pressing the Scroll Forward Key takes you to
the next main menu screen. If you are in a submenu,
pressing the Scroll Back Key or Scroll Forward Key
returns you to the main menu screens. Table 5
Limited Operation presents the main menu screens.
Table 5. Main Menu Title Screens

Operating Screen
Charger Connected Status
NOTE: Icons for Front and Rear Lights are shown.

These are optional features.
Lift Lockout
17
Table 5. Main Menu Title Screens (Continued) Table 5. Main Menu Title Screens (Continued)
Password Screen Display Title Screen
Activity Log Title Screen

Status Title Screen
Calibration Title Screen

Truck Setup Title Screen
18
Table 5. Main Menu Title Screens (Continued) Table 6. Operating Screen Icons
Diagnostics Title Screen Icon Description
Hare Performance Mode
Icon. Press the 1 or # soft
key to increase
performance. (The soft
key to use depends on
the currently displayed
menu.)
Tortoise Performance
Mode Icon. Press the 3
soft key to decrease
performance.
Battery Discharge
Indicator (BDI) Icon
SUBMENU ICONS GROUPED BY MENU
This topic presents the icons used in submenus in
groups, with one table for each title screen of the main
menu. Seat Belt Warning Icon
Operating Screen Icons

Table 6 shows the icons that appear on the Operating
Screen. Normally the icons convey status or operating
information such as battery charge level, steer angle, Brake Fluid Low Warning
front and rear work light soft keys, and system time. Icon
Sometimes icons are displayed to provide critical
information, such as warnings. Refer to the Operating
Screen topic for more information.
Motor Temperature High
NOTE: The icons displayed on the Operating Screen
Warning Icon
vary from any one time to another, depending on the
current operation of the lift truck and other factors. The
Battery Discharge Indicator, system time, and direction
indicator are always displayed.
Hydraulic Fluid Level Low
Warning Icon. (Displayed
only on trucks that have
the Hydraulic Filter
Monitoring option.)
Hydraulic Filter Warning
(restriction) Icon.
(Displayed only on trucks
that have the Hydraulic
Filter Monitoring option.)
Service Due Soon
Warning Icon
19
Table 6. Operating Screen Icons (Continued) Table 6. Operating Screen Icons (Continued)
Hazard Flashers Icon. Load Weight In Kilograms
See Table 2 for more (kg) Icon
information.
Forward Direction Load Weight Readout

Indicator Icon (example)
Neutral Indicator Icon System Time Readout

(example)
Reverse Direction
Indicator Icon Password Screen Icons
The Password Screen has only one icon, which is
shown in Table 7. If the truck is equipped with
Operator Passwords enabled, the Password Screen is
Park Brake On Icon the first screen to appear when you turn on the key
switch or turn the keyless switch to the ON position.
See the Passwords Screen topic for more information.
Table 7. Password Screen Icons

Steer Angle Indicator Icon
Icon Description
Password Lock Icon
Rear Work Light Icon.

This is an optional
feature. A field with five blanks appears below the Password
Lock Icon. See Figure 2.
Front Work Light Icon. Activity Log Submenu Icons

This is an optional
feature. Table 8 presents the icons that appear on the Activity
Log Submenus. These icons provide status
information or numeric information. Refer to Activity
Log Menu for more information.
Load Weight In Pounds
(lb) Icon
20
Table 8. Activity Log Submenus and Icons Table 8. Activity Log Submenus and Icons
(Continued)
Icon Description
Activity Log Submenus Icon Description
Password Lock Icon
Hidden or "no password"

***** Field Log Entry Icon
Clock Icon for occurrence
date
Hourglass Icon for system

Operator Checklist Log time
Submenu
Operator Password Type

Password Log Submenu Icon
Supervisor Password
Impact Events Log Type Icon
Submenu
Service Password Type

Empty Log Icon Icon
Soft Impact Type Icon

Checklist Failed Icon
Hard Impact Type Icon

Checklist Passed Icon
21
Calibration Submenu Icons

Table 9. Calibration Submenus and Icons
Table 9 presents the icons that appear on the (Continued)
Calibration Submenus. See Calibration Menu for more
information. Icon Description
This icon points to the *
Table 9. Calibration Submenus and Icons key (the Enter soft key)
and is used for load
Icon Description weight calibration in this
Load Weight Display Submenu submenu.
Return to Set Tilt Stop Point Submenu
"Position Empty Forks To

Load Weight Height"
Prompt Icon Return to Set Tilt (RTST)
Set Point Prompt Icon
"Enter Known Load

Weight" Prompt Icon
key and is used for RTST
calibration in this
submenu.
"Position Load Weight To
Height" Prompt Icon
Valve Threshold Submenu
"Known Load Weight

Value (lb)" Prompt Icon
"Known Load Weight

Value (kg)" Prompt Icon
22
Table 9. Calibration Submenus and Icons Table 9. Calibration Submenus and Icons
(Continued) (Continued)
Valve Threshold Function Steering Wheel Knob Center Point Submenu
1 "A" Direction Prompt
Icon
Valve Threshold Function

1 "B" Direction Prompt
Icon

Icon
Valve Threshold Function Center Steering Wheel

2 "B" Direction Prompt Prompt Icon
Icon
Valve Threshold Function This icon points to the *

3 "A" Direction Prompt key and is used for
Icon steering wheel center
point calibration in this
submenu.
Steer Axle Position Submenu
Icon

Icon

Icon

key and is used for valve Steering Wheel Full Left
calibration in this Prompt Icon
submenu.
23
Display Submenu Icons

Table 9. Calibration Submenus and Icons
(Continued) Table 10 presents the icons that appear on the Display
Submenus. Refer to Display Menu for more
Icon Description information.
Steering Wheel Full Right
Prompt Icon Table 10. Display Submenus and Icons
Icon Description
Set Date and Time Format Submenu
key and is used for steer
axle position in this
submenu.
Manual Hydraulics Submenu
Clock Icon for setting time
Calendar Icon for setting

date
Manual Hydraulic End
Point Calibration Prompt
Icon
24-Hour Clock Icon

key and is used for
manual hydraulic end
point calibration in this 12-Hour Clock Icon
submenu.
DD/MM/YY (Europe) Date

Format Icon
24
Table 10. Display Submenus and Icons (Continued) Table 10. Display Submenus and Icons (Continued)
MM/DD/YY (USA) Date Daylight Savings End Day
Format Icon Indicator Icon
YY/MM/DD (ISO 8601) First Sunday Icon

Date Format Icon
Set Daylight Savings Submenu Last Sunday Icon
First Friday Icon
Last Friday Icon
Daylight Savings NOTE: Not all icons for setting daylight savings time
Adjustment Enable Icon are shown. The four icons above serve as examples
of the 14 variations.
Set Time and Date Submenu
Daylight Savings Start

Month Indicator Icon
Daylight Savings Start

Day Indicator Icon
Daylight Savings End

Month Indicator Icon
25
Status Submenu Icons

Table 10. Display Submenus and Icons (Continued)
Table 11 presents the icons that appear on the Status
Icon Description Submenus. See Status Menu for more information.
Clock Icon for setting time
Table 11. Status Submenus and Icons
Icon Description
Vehicle System Manager (VSM) Version Submenu
Calendar Icon for setting
date
Set Units Submenu
Hardware Version
Indicator Icon
Software Version Indicator

Set Units Icon Icon
Display Version Menu

Imperial Units Indicator
Icon
Metric Units Indicator Icon
26
Table 11. Status Submenus and Icons (Continued) Table 11. Status Submenus and Icons (Continued)
Hardware Version Truck Hour Meter Icon
Indicator Icon
Software Version Indicator Traction Hour Meter Icon

Icon
Truck Serial Number Submenu Pump Hour Meter Icon
Secure Hour Meter

Indicator Icon
E-Hydraulic Controller Version Submenu
Truck Serial Number

Symbol Icon
Hour Meters Submenu
Hardware Version
Indicator Icon

Icon
27
Table 11. Status Submenus and Icons (Continued) Table 11. Status Submenus and Icons (Continued)
Pump Motor Controller Version Submenu Software Version Indicator
Icon
Traction Controller 2 Version Submenu
Hardware Version
Indicator Icon
Software Version Indicator Hardware Version

Icon Indicator Icon

Traction Controller 1 Version Submenu Icon
Light Controller Version Submenu
Hardware Version
Indicator Icon
28
Truck Setup Submenu Icons

Table 11. Status Submenus and Icons (Continued)
Table 12 presents the icons that appear on the Truck
Icon Description Setup Submenus. See Truck Setup Menu for more
Hardware Version information.
Indicator Icon
Table 12. Truck Setup Submenu Icons
Icon Description
Software Version Indicator Add/Remove Password Submenu
Icon
Impact Sensor Version Submenu
Password Icon
Null Symbol Icon

Hardware Version
Indicator Icon
Supervisor Password
Software Version Indicator Type Icon
Icon
Trash Can Icon
Hare (increase
performance) Icon
29
Table 12. Truck Setup Submenu Icons (Continued) Table 12. Truck Setup Submenu Icons (Continued)
Restore Defaults Submenu Motion Alarm Indicator
Disabled Icon. The X over
the icon means the
motion alarm is
deactivated (turned off).
Motion Alarm Clock Icon
Impact Monitor Settings Submenu
Restore Defaults Icon

key and is used for
restoring defaults in this
submenu.
Motion Alarm Submenu

Soft Impact Force Icon
Soft Impact Time Icon
Hard Impact Force Icon
Hard Impact Time Icon

Motion Alarm Indicator
Icon
30
Auto Power-Off Time Delay Submenu Tilt Both Ways Icon
Infinity Symbol Icon
Traction Speed Limit Submenu
Auto Power-off Time

Delay Indicator Icon
Return to Set Tilt (RTST) Submenu
Forward MPH Icon
Reverse MPH Icon
Return To Set Tilt Delay Forward km/h Icon

Icon
Return To Set Tilt Truck Reverse km/h Icon

Icon
31
Scheduled Maintenance Reminder Submenu Minimum Pump Standby Submenu
Scheduled Maintenance
Reminder, enabled (ON) Minimum Standby Pump
Flow Rate Icon
Scheduled Maintenance
Reminder, disabled (OFF) Operator Checklist Submenu
Interval Month Setting

Icon
Interval Hourmeter
Setting Icon
Derated Traction Speed

Icon
Note: The icons displayed when using this submenu

correspond to the submenu icons for the various
functions. Up to 30 checklist items can be enabled for
the Operator Checklist.
Check Park Brake Icon
32
Check Fuses Icon Check Service Brake Icon
Check Horn Icon Press the * key (Enter

Key) below this icon to
indicate proper operation
of the current checklist
item.
Check Hoses Icon Press the * key below this
icon to indicate improper
operation of the current
checklist item (to indicate
a problem with it).
Check Hydraulics Icon Impact Monitor Shutdown Submenu
Check Mast Icon
Check for Leaks Icon
Check Operator Restraint Impact Shutdown Delay

Icon Icon
Check Pedal Movement Impact Shutdown Type

Icon Icon
33
Impact Detection Icon Automatic Deceleration
Rate Indicator Icon
ON Icon Deceleration Type

Indicator Icon
OFF Icon Pedal Up Setting Icon.

This setting lets the lift
truck coast until the pedal
is fully released.
Disable Traction Icon Proportional Setting Icon.

With this setting, the lift
truck decelerates in
proportion to how far the
pedal is released in
Disable All Icon relation to the current
traction speed.
Supervisor Icon
Motor Braking Submenu
Steering Wheel Friction and Steering Turns

Adjustment Submenu
Regenerative Braking
Indicator Icon
Steering Wheel Friction
Icon
34
Steering Wheel Number E-Steer Setting Out of
of Turns Icon Range Icon
Supervisor Icon
Steering Turns Out of

Range Icon
Steering Wheel Icon
35
Operating Screen 2200 YRM 1335
Operating Screen
INTRODUCTION This feedback includes performance settings, status
and warning messages, and essential truck operating
The Operating Screen, shown in Figure 9, is located information. The Operating Screen is active at all times
on the Display Panel along with the numeric keys and during normal lift truck operation.
control keys. At key-on, the Password Screen is the
first screen displayed unless Operator Passwords are NOTE: Icons for the front and rear work lights are
disabled. After a valid password is entered, the shown. These are optional features.
Operating Screen appears by default. The Operating The icons, indicators, and numbers on the Operating
Screen uses small graphic images, called icons, to Screen are explained in the topics that follow.
provide continuous feedback to the lift truck operator.
Figure 9. Operating Screen
PERFORMANCE MODE CONTROLS

The Performance Mode controls are shown in
Figure 10.
Figure 10. Performance Mode Controls
36
2200 YRM 1335 Operating Screen
Legend for Figure 10. and warnings to the operator, as shown in Figure 11.
Also see the Operating Screen Icons topic.
1. PERFORMANCE MODE INDICATOR -
INCREASE
2. PERFORMANCE MODE SOFT KEY - INCREASE
3. PERFORMANCE MODE SOFT KEY -
DECREASE
4. PERFORMANCE MODE INDICATOR -
DECREASE
5. CURRENT PERFORMANCE MODE
The current performance mode is shown on the

Operating Screen. There are four available
performance modes, numbered 1, 2, 3, and 4.
Performance mode 4 provides the maximum
performance. If passwords are enabled, the last active
performance mode on the truck is displayed on the
screen when the truck is powered On, unless the
current operator has been assigned a lower available
performance mode. The maximum performance mode
allowed for each operator is set by the Supervisor or
1. SERVICE DUE
Service Technician during the Add/Remove Password 2. MOTOR TEMPERATURE HIGH
section of Truck Setup. See the Password Screen 3. BRAKE FLUID LOW WARNING
topic for more information. Depending on the 4. SEAT BELT WARNING
maximum performance mode allowed, it may be 5. DIRECTION / PARK BRAKE INDICATORS
possible for the operator to use the Performance Mode 6. STEER ANGLE
soft keys on the Display Panel to change the current
Figure 11. Status and Warning Icons
performance mode.
• MODE 4 - This is the highest performance NOTE: Icons for front and rear lights are shown.
mode. Other modes are a lower percentage of These are optional features.
Mode 4.
Depending on conditions, the following icons can
• MODE 3 - Top speed is the same as Mode 4.
appear in this area (see the Table 6 topic):
Acceleration is 80 percent of Mode 4.
• MODE 2 - Top speed is 80 percent of Mode 4. • Wrench Icon
Acceleration is 70 percent of Mode 4. • Temperature High Icon
• MODE 1 - Top speed is 60 percent of Mode 4. • Brake Fluid Low Icon
Acceleration is 60 percent of Mode 4.
• Hydraulic Fluid Level Icon
Pressing the "Hare" soft key, 4, increases the current
• Hydraulic Filter Icon
mode and pressing the "Tortoise" soft key, 1,
decreases the current mode, assuming performance • Fasten Seat Belt Icon
mode change is available to the current operator. The When the wrench icon is continuously ON, it means
performance mode can be changed only when both that scheduled maintenance is due. When it is
the hydraulic and direction controls are in Neutral and flashing, it indicates that an active fault has been
the truck is stopped. If a performance mode change is detected by the system. The wrench icon appears in
attempted at a time when either of these conditions is the bottom location of the status/warning icon area
not met, the newly selected mode will flash and the when it is displayed. It has the lowest priority of the
change will not occur until the necessary conditions three icons, wrench, hydraulic filter, or hydraulic fluid
are met. level, that can be displayed in this location.
The hydraulic filter icon shows in the same location, in
STATUS AND WARNING ICONS place of the wrench icon, if a hydraulic filter restriction
When the truck is powered ON, the system is detected. It has the second highest priority of the
continuously monitors a number of parameters and three icons that can be displayed in this location.
displays up to six icons to provide status information
37
Operating Screen 2200 YRM 1335
The hydraulic fluid level icon shows in the same The system continuously monitors the truck's current
location, in place of the wrench icon or the hydraulic BSOC, and this is indicated on the BDI by the number
filter icon, if a low level is detected in the hydraulic fluid of filled bar segments. Table 13 shows the battery's
reservoir. It has the highest priority of the three icons state of charge in percentages, compared to the
that can be displayed in this location. number of filled segments.
The motor temperature high icon is displayed if a high Table 13. BSOC in Relation to BDI
motor temperature is detected, meaning that the motor
temperature of one of the motors or motor controllers BSOC Charge Number of Filled Segments
has gone above the defined threshold temperature. Remaining (%)
The brake fluid low icon is displayed if a low level is 76% or more Five (5)
detected in the brake fluid reservoir. 50% to 75% Four (4)
The fasten seat belt icon is displayed for the first ten 35% to 50% Three (3)
seconds after the truck is powered ON, or for ten
seconds after the seat is reoccupied after the operator 25% to 35% Two (2)
leaves the seat for ten seconds or more. This warning 21% to 25% One (1) segment, plus flashing
is based on seat occupancy, not the seat belt plus low battery alarm
connection itself. If the operator selects a screen other
0 to 20% Zero (0) segments, plus flashing
than the Operating Screen before the ten seconds are
plus a second low battery alarm
up, the fasten seat belt icon will no longer be
displayed.
The BDI is always visible when the Operating Screen
is active. All five of the BDI segments are filled
BATTERY DISCHARGE INDICATOR
(illuminated) when the BSOC is at 75% or higher. As
NOTE: Because the Battery Discharge Indicator (BDI) the BSOC goes down, the segments on the right
algorithm determines the Battery State Of Charge change to just outlines until the BSOC reaches 25%,
(BSOC) based on information gathered during which is indicated when only the leftmost segment,
operation it may take several seconds for the BDI to next to the battery icon, is filled.
show the correct BSOC for the battery.
If the battery charge drops below 25%, the "low battery
The BDI is located in the top center of the Operating alarm" sounds and the BDI begins flashing. The "low
Screen, as shown in Figure 12. The BDI is displayed battery alarm" also sounds if the lift truck is turned ON
as a five-segment horizontal bar and it has a battery when the BSOC is below 25%. If the BSOC drops to
icon on its left side. 20%, the leftmost segment changes to an outline and
a second "low battery alarm" sounds. The lift truck will
be subjected to operating and performance limitations
if the BSOC drops below 20%.
DIRECTION AND PARKING BRAKE

INDICATORS
These indicators are displayed in the center of the
Operating Screen, as shown in Figure 11.
• An up-arrow indicates the truck will move

forward if the accelerator is pressed.
• A down-arrow indicates the truck will move
backward (reverse) if the accelerator is pressed.
• A solid "N" indicates the truck will not move if
the accelerator is pressed, though it can still roll
if the service brake is released.
1. BATTERY DISCHARGE INDICATOR
Figure 12. Battery Discharge Indicator
38
2200 YRM 1335 Operating Screen
• The parking brake icon is a "P" with a circle the current steer angle (the direction of the tires that
around it to represent a wheel and arcs around steer the truck). This informs the operator which way
the circle to represent brakes. When this icon is the truck will move if the accelerator pedal is pressed,
displayed, it indicates the truck parking brake is given the current steer angle. The Steer Angle
applied and the truck will not move if the indicator shows the steering angle to the nearest 22.5°
accelerator is pressed.
from full left, to full right.
HAZARD FLASHERS AND LIGHTING SYSTEM TIME
CONTROLS
The System Time for the lift truck, shown as 12:34 in
If the lift truck is equipped with CAN controlled hazard Figure 11, appears in the lower right corner of the
flashers and lighting controls, the icons that indicate Operating Screen. System time can be reset by a
the status of the lift truck's lights and hazard flashers Supervisor or Service Technician using the procedures
are displayed on the Operating Screen. The soft keys described in Display Menu. If the Clock Hour Format is
the operator can use to control these lights are located set to a 12-hour clock, the time numbers will be
near the Operating Screen. followed by an "A" (AM) or a "P" (PM) as appropriate.
• The Front Work Light Icon, on the lower right of Otherwise, the system time uses a 24-hour clock.
the screen, is always visible. The operator can
turn the front lights ON and OFF by pressing the LOAD WEIGHT INDICATOR
2 soft key.
The Load Weight indicator for the lift truck, shown as
• The Rear Work Light Icon, on the upper right of
99999 beside the Load Weight Icon in Figure 11,
the screen, is always visible. The operator can
turn the rear lights ON and OFF by pressing the appears at the midpoint of the right side of the
3 soft key. Operating Screen. If the lift truck supports the Load
Weight feature, the Operating Screen will display the
• The Hazard Flashers Icon, a triangle on the
lower left of the screen, is always visible if the load weight during any mast hydraulic command and
lift truck is equipped with hazard flashers. The for five seconds afterwards.
operator can press the # soft key to toggle the The Load Weight Icon indicates whether lb (pound) or
truck's hazard flashers ON and turn them back kg (kilogram) units are being used. Use the
OFF by pressing the # soft key a second time. procedures described in the Set Units Menu topic in
the Display Menu section to set the load units for this
STEER ANGLE INDICATOR lift truck. Use the procedures in the Load Weight
The Steer Angle indicator is displayed in the lower Display topic in the Calibration Menu section to
center of the Operating Screen, as shown in Figure 11. calibrate the load weight for this lift truck.
The purpose of this indicator is to show the operator
39
System Off/Alert Screens 2200 YRM 1335
System Off/Alert Screens

INTRODUCTION • The Secure Hour Meter shows the total time the
operator has been in the seat with the key or
Several screens appear only briefly on the Operating keyless switch in the ON position and cannot be
Screen. These include the System Off Screen and reset.
Alert Screens. The purpose of the System Off Screen • The time shown on the meters is displayed in
is to supply brief status information as the system is hours, but the system stores the values to the
powered off. Alert Screens appear momentarily to nearest 0.1 hour.
attract attention. The topics that follow provide more
information about these types of screens. Icon Description
Truck Hour Meter Icon
SYSTEM OFF SCREEN
When the lift truck power is first turned OFF, the
System Off Screen is displayed for five seconds. The
system will also display this screen for five seconds if Traction Hour Meter Icon
the Scroll Forward Key (—▸) is pressed while the
truck is powered OFF. Figure 13 shows the System
Off Screen.
Hydrualic Pump Motor
Hour Meter Icon
Secure Hour Meter

Indicator Icon
These meters can be examined more closely or reset

by a Service Technician using the procedures
described in the Status Menu section.
ALERT SCREENS
There are two types of alert screens, Fault Screens
1. TRUCK HOUR METER (failure indication screens) and Interlock Notification
2. HYDRAULIC PUMP MOTOR HOUR METER Screens. Both types of alert screens are temporary in
nature because the system immediately restores the
Figure 13. System Off Screen original screen after a key press or other action
removes the problem.
The System Off Screen displays the Truck Hour Meter
in the upper right corner of the Operating Screen and When the system detects an active failure, the display
the Hydraulic Pump Motor Hour Meter in the lower changes to a Fault Screen which flashes a fault code,
right. If equipped, the System Off screen can show any the wrench icon, and other icons to indicate the
two of the following four hour meters. problem, similar to the example shown in Figure 14.
As it is displayed, the alert screen flashes to draw the
• The Truck Hour Meter shows the total time the
user's attention. Pressing either the Scroll Back Key
operator has been in the seat with the key or
keyless switch in the ON position. (◂—) or Scroll Forward Key (—▸) after the alert
screen appears causes the system to return to the last
• The Pump Hour Meter shows the total time the screen displayed.
hydraulic pump has been running.
• The Traction Hour Meter shows the total time on
traction motor while the truck has been moving.
40
2200 YRM 1335 System Off/Alert Screens
and tries to apply the accelerator pedal, the system will

switch from the Operating Screen to an alert screen
showing the seat belt icon, as shown in Figure 15.
1. EXAMPLE FAULT CODE

2. WRENCH ICON Figure 15. Example Interlock Alert Screen
3. ICONS OF DISABLED/PERFORMANCE LIMITED
FUNCTIONS In this example, if the operator releases the
accelerator pedal, the system will change the screen
Figure 14. Example Fault Screen back to the Operating Screen. Alternatively, the
operator can press either the Scroll Back Key or the
The Interlock Notification Screen appears whenever
Scroll Forward Key to go to a top-level menu but the
the operator tries to apply an input that is not available
accelerator pedal input will still be unavailable because
because one or more interlock conditions have not
the interlock condition has not been met.
been met. For example, if the operator is not seated
41
Password Screen 2200 YRM 1335
Password Screen
INTRODUCTION
The Password Screen is a main menu (top-level
menu) that is visible at Service Technician, Supervisor,
and Operator password access levels. When the key
switch or keyless switch is turned on, the Password
Screen is the first screen displayed (unless Operator
Passwords are deactivated). To access this menu at
another time, cycle through the main title screens by
pressing the Scroll Back Key (◂—) or Scroll Forward
Key (—▸) until the Password Screen is displayed, as
shown in Figure 16. Next, press the Enter Key (*) to
enter the Password Screen.
The Password Screen also appears when an operator
first starts to use a lift truck, and it also appears when
a defined time limit is exceeded under certain Figure 16. Initial Password Screen
conditions.
NOTE: A valid password must be a five digit number
There are no submenus below the Password Screen, composed of only the numbers 0, 1, 2, 3, 4, 5, 6, 7, 8,
but there are submenus under two other top-level and 9 such as 37524 or 22954. If invalid keys (i.e., #,
menus that involve passwords: or *) are pressed they will be ignored. If more than five
• The Add/Remove Password submenu under the valid numbers are pressed for the password, only the
Truck Setup menu last five are accepted.
• The Password Log submenu under the Activity
Log menu Service Technician Password Setup
Explanations of the Password Screen and the Add/ Service Technician-level password access is required
Remove Password submenu (accessed through the to add, delete, or edit Service Level Passwords and to
Truck Setup menu) follow. do the first installation of a Supervisor-level password.
Anyone with Service Technician-level access can add,
PASSWORD SCREEN delete, or edit Operator or Supervisor passwords.
NOTE: Operator passwords are used only on trucks NOTE: A Service Technician-level password is
equipped with a software enable option. required to input an initial Supervisor password for the
As already stated, the Password Screen is the first lift truck. Once an initial Supervisor password is
screen to appear when the key switch or keyless installed, that Supervisor-level password access can
switch is turned on (unless Operator Passwords are be used to add, delete, or edit additional Supervisor
deactivated). The Password Screen is visible at all passwords as well as Operator passwords.
password access levels. Perform the following steps to set up a password:
Figure 16 shows the initial Password Screen that is
displayed after power ON. A line of five blanks below 1. Using keys 0-9, enter a valid password.
the Password Icon serves as the password entry field.
2. Press the Enter Key to input the password to the
system. Once you press the Enter Key, the
system uses the five most recently entered valid
numbers to compare with the currently stored
password list.
42
2200 YRM 1335 Password Screen
3. If the password entered does not match any factory default Service Technician-level password,
currently stored password, an invalid password 55555, can be used to gain access to the system.
screen is displayed for up to five seconds or until
Use the factory default Service Technician-level
the user starts to enter another password, as
password, 55555, when installing the lift truck at the
shown in Figure 17.
customer location to set up customer passwords.
When initial installation is complete, choose a new
Service Technician-level password. However, once a
new Service Technician-level password has been
assigned, 55555 is no longer a usable password and it
cannot be assigned as a password through the screen
menu or by using the PC Service Tool. (If all Service
Technician-level passwords are deleted, the system
again accepts the 55555 default password.) If there is
only one Service Technician password and it is lost,
the password can be reset using the PC Service Tool.
ADDING/REMOVING/CHANGING
PASSWORDS
The Add/Remove Password submenu is accessible
Figure 17. Invalid Password Screen through the Truck Setup Menu and it is visible at
Service Technician and Supervisor password access
4. Once the system accepts the entered password, levels. This menu allows a Service Technician or a
the operator is granted access to the menus Supervisor to add, remove, or change passwords
associated with that password (i.e., menus whose level is equal to or lower than their own
displayed at Operator-level, Supervisor-level, or password level. This means a Service Technician can
Service Technician-level access). modify the passwords assigned to Operators,
Supervisors, and other Service Technicians, while a
NOTE: In certain circumstances a default operator Supervisor can modify passwords assigned to
password of 11111 will be in the currently stored Operators or other Supervisors. Up to 250 passwords
password list. can be assigned for use. Table 14 shows the process
NOTE: If there are no Service Technician-level for adding a new password.
passwords in the currently stored password list, the
43
Table 14. Add Password
◂—
Scroll Keys
—▸
Truck Setup
Top-level
menu
↑ Truck Setup Press Enter
Up Arrow/ Add/Remove Key (*)
Down Arrow Password
Soft Key Submenu
↓
The initial Enter new Press Enter

Password password Key (*)
screen will using keys 0
display through 9
First
Press the Up Operator,
Arrow or Down Supervisor, or
Arrow Soft Key Service
to select Technician
password password access
access level level
Then
Available Press the Enter
Press "Hare"
performance Key) to add this
(4) soft key to
modes are password
cycle through
minimum (1) to
performance
maximum (4, the
modes
default)
Figure 18 shows the Change/Remove password

screen. The Up Arrow/Down Arrow soft keys (i.e., 2
and 3) cycle between the privilege level(s) associated
with this password. You can use the Hare soft key (#)
to cycle through the available performance modes for
this password. Press the Trash Can soft key (4) to
remove this password from the current passwords.
Figure 18. Change/Remove Password Screen
44
2200 YRM 1335 Password Screen
Legend for Figure 18. In order to remove an individual password or modify

the privileges associated with it, you need to know the
1. ICON FOR TYPE OF PASSWORD ENTERED password number. In addition, you must have a
(OPERATOR/SUPERVISOR/SERVICE privilege level equal to or greater than the privilege
TECHNICIAN) level of the password being modified. This means a
2. UP ARROW SOFT KEY ICON
3. DOWN ARROW SOFT KEY ICON Service Technician can modify all passwords, but a
4. "TRASH CAN" SOFT KEY ICON Supervisor can only modify the passwords of
5. CURRENT PERFORMANCE MODE Operators and other Supervisors. Table 15 shows the
6. "HARE" SOFT KEY ICON process for changing or removing an existing
7. CURRENT PASSWORD ICON AND FIELD password for the lift truck.
Table 15. Change or Remove Password
◂—
Scroll Keys
—▸
Truck Setup
main menu
(Top-level
menu)
↑ Truck Setup Press Enter
Up Arrow/ Add/Remove Key (*)
Down Arrow Password
Soft Key submenu
↓
The initial Enter known Press Enter

The Modify
Password password Key (*)
Password screen
screen will
displays
display
To change a
password:
Press the Up
Operator,
Arrow or Down
Supervisor, or
Arrow Soft Key
Service
to select
Technician Icon
password
displays
access level
Available Press the Enter

Press "Hare"
performance Key to update this
(4) soft key to
modes are password
cycle through
minimum (1) to
performance
maximum (4, the
modes
default)
To remove a
password:
Press Trash
Can (#) soft Press the * key to
Press either Scroll
key to remove return to the initial
Key ( or to exit
this password Password screen
from the list
45
PASSWORD LOG Service Technician or a Supervisor to view the last 250

valid passwords entered into the system and the
The Password Log submenu is accessible through the password access level (i.e., Operator, Supervisor, or
Activity Log Title menu. See the next section, Activity Service Technician) associated with each password.
Log Menu, for more information. This menu allows a
46
2200 YRM 1335 Activity Log Menu
Activity Log Menu

INTRODUCTION
The Activity Log Menu is a main menu (top-level
menu) that is visible at Service Technician and
Supervisor password access levels. To access this
menu, cycle through the main menu title screens by
pressing the Scroll Back Key (◂—) or Scroll Forward
Key (—▸) until the Activity Log Title Screen is
displayed, as shown in Figure 19.
Press the Enter Key (*) to enter the Activity Log Menu.
Three submenus are available under this menu as
shown in Figure 20.
Figure 19. Activity Log Title Screen
1. OPERATOR CHECKLIST LOG 3. IMPACT EVENTS LOG

2. PASSWORD LOG
Figure 20. Activity Log Submenus
The first of the three submenus provided under the OPERATOR CHECKLIST LOG
Activity Log menu, the Operator Checklist Log,
appears on the Operating Screen. See Figure 21. You This submenu is visible at Service Technician and
can enter the Operator Checklist Log submenu by Supervisor password access levels. This second-level
pressing the Enter Key. To access the Password Log menu allows a Service Technician or a Supervisor to
menu or the Impact Events Log menu, press the view the 60 most recent checklist events, where an
Scroll Back Key or Scroll Forward Key and then event is defined as:
press the Enter Key. • Each failed checklist item, or
The following sections describe the Activity Log • A completely successful pass through the full
submenus. checklist.
Figure 21 shows the title screen for this menu.
47
Activity Log Menu 2200 YRM 1335
Figure 21. Operator Checklist Log Menu

1. PASSWORD VALUE AT LOG OCCURRENCE
Pressing the Scroll Back Key or Scroll Forward Key 2. TYPE OF ENTRY (PASS/FAIL)
while anywhere in this submenu returns the Activity 3. UP ARROW SOFT KEY ICON
4. CURRENT LOG ENTRY (OR "EMPTY" SYMBOL)
Log main menu title screen to the Operating Screen. 5. DOWN ARROW SOFT KEY ICON
Figure 22 shows an example Operator Checklist Log 6. CHECKLIST ITEM THAT FAILED
screen and indicates the available controls. 7. TRASH CAN SOFT KEY (USED TO EMPTY LOG)
8. TRACTION HOURS AT LOG OCCURRENCE
9. SYSTEM DATE AT LOG OCCURRENCE
Figure 23. Failed Checklist Log Entry
If there are no log entries or the final log entry has

been scrolled past, an empty log screen is displayed,
as shown in Figure 24.

2. TYPE OF ENTRY (PASS/FAIL)
5. DOWN ARROW SOFT KEY ICON 1. EMPTY SYMBOL
6. CHECKLIST ITEM THAT PASSED 2. SYSTEM TIME ICON
7. TRASH CAN SOFT KEY (USED TO EMPTY LOG) 3. SYSTEM DATE ICON
8. TRACTION HOURS AT LOG OCCURRENCE 4. PASSWORD ICON
Figure 24. Empty Log Screen
Figure 22. Operator Checklist Log Screen
The process for viewing and removing the operator
Figure 23 shows a failed Checklist Log Entry. checklist logs from the system is shown in Table 16.
48
Table 16. Access Operator Checklist Log Screens
◂—
Scroll Keys
—▸
Activity
Log main
menu title
screen
↑ Activity Log Press Enter Key
Up Arrow/ Operator (*)
Down Checklist Log
Arrow Soft submenu
Key
↓
The most recent Press the Up Arrow

Operator or Down Arrow soft
Checklist Log key to scroll through
entry will display the log entries
To remove a log
entry:
ress the Trash Can An empty log screen Press either Scroll
(#) soft key to replaces this log Key (◂— or —▸) to
remove this screen exit
password log entry
When a person with Supervisor password-level access

views the log, any recorded events under Service
Technician-level access will show ***** instead of the
actual password number. Also, if there was no
password logged in at the time of an event, the
password will show as *****.
PASSWORD LOG
The Password Log Submenu is visible at Service
Technician and Supervisor password access levels. A
Service Technician or a Supervisor can use it to view
the last 250 valid passwords entered into the system
and the password access level (i.e., Operator,
Supervisor, or Service Technician) associated with
each password. Figure 25. Password Log Menu
Pressing the Scroll Back Key or Scroll Forward Key
while anywhere in this submenu will return the Activity
Log main menu title screen to the Operating Screen.
Figure 26 shows an example Password Log screen
and indicates the available controls.
The process for viewing and removing password logs
from the system is shown in Table 17.
49
Legend for Figure 26.

2. OPERATOR/SUPERVISOR/SERVICE
TECHNICIAN ICON
5. DOWN ARROW SOFT KEY ICON
6. "TRASH CAN" SOFT KEY ICON
Figure 26. Password Log Screen
Table 17. Access Password Log Screens
◂—
Scroll Keys
—▸
Activity Log
main menu
title screen
↑ Activity Log Press Enter
Up Arrow/ Password Log Key (*)
Down Arrow submenu
Soft Key
↓
The most Press the

recent Up Arrow or
Password Log Down Arrow
entry will soft key to
display scroll
through the
log entries
To remove all
log entries:
Press Trash This log Press either Scroll
Can (#) Key screen is Key (◂— or —▸)
to remove replaced by to exit
all password the Empty log
log entries screen
A person viewing the password log cannot see the After removing a log entry, an "Empty" symbol
passwords of other operators or Supervisors who have replaces the former log entry number until the next
access privileges higher than their own. This means entry has been scrolled into view. If there are no
that a Supervisor viewing the Password Log cannot remaining log entries, an "Empty" log screen is
see a Service Technician's password. When viewing displayed, as shown in Figure 24.
the log entry of a person with a higher access level,
the password is displayed as *****.
50
IMPACT EVENTS LOG

This submenu is visible at Service Technician and
Supervisor password access levels. This menu allows
a Service Technician or a Supervisor to view the 20
most recent impact events, where an event is defined
as:
• Soft impact (0.2 to 2.5 g in tenths of g force), or
• Hard impact (0.5 to 3.0 g in tenths of g force) as
defined during the Truck Setup process

2. TYPE OF IMPACT (SOFT/HARD) ICON
5. DOWN ARROW SOFT KEY ICON
6. "TRASH CAN" SOFT KEY ICON
Figure 28. Impact Events Log Screen
If there are no log entries or the final log entry has

been scrolled past, the system displays an "Empty" log
Figure 27. Impact Events Log Menu screen, as Figure 24 shows.
Pressing the Scroll Back Key or Scroll Forward Key The process for viewing and removing the system's
while anywhere in this submenu returns the Activity operator checklist logs is shown in Table 18.
Log main menu title screen to the Operating Screen.
Figure 28 shows an example Impact Events Log
screen and indicates the available controls.
51
Table 18. Access Impact Events Log Screens
◂—
Scroll Keys
—▸
Activity Log
Main menu
↑ Activity Log Press Enter
Up Arrow/ Impact Events Key (*)
Down Arrow Log Submenu
Soft Key
↓
The most Press the Up

recent Impact Arrow or Down
Events Log Arrow soft key
entry will to scroll
display through the log
entries
To remove all
log entries:
Press Trash This log screen is Press either Scroll
Can (#) Key to replaced by the Key (◂— or —▸) to
remove all Empty log screen exit
entries
When a person with Supervisor password-level access of the actual password number. Also, if there was no
views the log, any recorded events under Service password logged in at the time of an event, the
Technician-level access are shown as ***** instead password appears as *****.
52
2200 YRM 1335 Calibration Menu
Calibration Menu
INTRODUCTION
The Calibration Menu is a main menu (top-level menu)
that is visible at Service Technician, Supervisor, and
Operator password access levels. The Calibration
Submenus and Icons topic shows the icons displayed
on calibration screens. To access this menu, cycle
through the main menu title screens by pressing the
Scroll Back Key (?—) or Scroll Forward Key (—?)
until the Calibration Title Screen is displayed, as
shown in Figure 29.
Figure 30. Load Weight Display Submenu
The Calibration Menu presents these submenus:

• Load Weight Display
• Return to Set Tilt Stop Point
• E-Hydraulic Valves
• Steering Wheel Center Point
• Steer Axle Position
Figure 29. Calibration Title Screen • Steer Axle Center Point
• Manual Hydraulics
Press the Enter Key (*) to enter the Calibration Menu
and the system will display the first submenu in the The following sections describe the Calibration
Calibration Menu, the Load Weight Display submenu, submenus.
which is shown in Figure 30. Press the Enter Key
again if you want to enter this submenu. If you want a LOAD WEIGHT CALIBRATION
different submenu, use the Scroll Back Key or Scroll NOTE: This measurement is not for trade.
Forward Key to move to another submenu and press
This menu item, shown in Figure 30, allows a Service
the Enter Key.
Technician, Supervisor, or Operator to calibrate Load
Weight. To calibrate Load Weight, select this submenu
from the Calibration Menu and follow the prompts on
the display.
NOTE: When the user is logged in under an operator
level password or default password, only the tare
weight default zero point calibration is available.
To calibrate the Load Weight Display:
1 Starting from the Calibration Menu, scroll to the

Load Weight Display screen and press the
Enter Key.
2 When prompted, position the empty forks at the
load weight height, which is site dependent.
3 Press the Enter Key.
53
Calibration Menu 2200 YRM 1335
4 When prompted, use the numeric keys to enter E-HYDRAULIC AND MANUAL VALVE
the known load weight in lb or kg units, as
indicated in the load weight icon. Use a load
THRESHOLD CALIBRATION
weight that is between 1,000 lbs (450 kg) and NOTE: This calibration must be done by a supervisor
16,000 lbs (7,260 kg). or service technician.
NOTE: Do not exceed the truck's rated capacity. Figure 32 shows how the E-Hydraulic Valve calibration
5 Press the Enter Key. sequence starts with the 1A function, followed by the
1B function, and so on. The screen display changes
6 When prompted, position the load by adjusting
the tilt and height of the mast and forks to the from one function to the next as the user calibrates
load weight height. these control valves. To calibrate the E-Hydraulic and
manual valves:
7 Press the Enter Key. The system stores the
new setting and returns to the Calibration Menu. 1 Turn key or keyless switch to ON position.
2 Perform an air bleed operation by exercising all
RETURN TO SET TILT STOP POINT functions until they operate smoothly.
CALIBRATION 3 Starting from the Calibration Menu, scroll to the
NOTE: This calibration must be done by a supervisor E-Hydraulic Valves screen and press the Enter
Key.
or service technician and is only available on trucks
that have the Return to Set Tilt feature. See Main Control Valves 2000YRM1334,
Calibration Procedure for lift truck models
Figure 31 shows the screen display during a Return to
• ERC22-35VG (ERC045-070VG) (A968)
Set Tilt Stop Point calibration. To calibrate Return to
Set Tilt Stop Point: • ERP22-35VL (ERP045-070VL) (A976)
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
• ERC40-55VH (ERC80-120VH) (A938)
See Main Control Valves 2000YRM1439,
Calibration Menu for lift truck models
• ERC16-20VA (ERC030-040VA) (A969)
See Main Control Valves 2000YRM1520,
Calibration Menu for lift truck models
• ERP13-15VC (ERP025-030VC) (B888)
4 With no load on the forks, raise them, if they are
not already raised.
5 When prompted, move the lever toward the
mast, the A direction, until the forks begin to
Figure 31. Return to Set Tilt Stop Point Sequence creep. Creep means moving the forks as slowly
as possible. Press the Enter Key and the
1 Starting from the Calibration Menu, scroll to the system records the valve reading.
Return to Set Tilt Stop Point screen and press 6 When prompted, move the lever toward the rear
the Enter Key. of the truck, the B direction, until the forks begin
2 When prompted, position the mast at the to creep and press the Enter Key. The system
desired tilt angle. records the valve reading. Steps 5 and 6
provide the hydraulic input for function 1.
3 Press the Enter Key. The system records the
new setting and returns to the Calibration Menu. NOTE: If a valve reading is not within the acceptable
range, an abort message appears. Press any key to
continue.
54
7 Continue the process for functions 2, 3, and 4

as prompted by the system. The system records
the valve readings for each function, and when
this calibration process is completed, returns to
the Calibration Menu.
Figure 32. E-Hydraulic Valves
STEERING WHEEL CENTER POINT To calibrate the Steering Wheel Center Point:
CALIBRATION 1 Starting from the Calibration Menu, scroll to the
The steering wheel center point is the position to which Steering Wheel Center Point screen and press
the system adjusts the steering wheel while the lift the Enter Key.
truck is being driven straight ahead. 2 When prompted, position the steering wheel in
the position that will drive the lift truck straight
NOTE: This calibration must be done by a supervisor
ahead.
equipped with the Synchronized Steering function. 3 Press the Enter Key. The system records the
steering wheel position as the new center point
Figure 33 shows the screen display during a Steering and returns to the Calibration Menu.
Wheel Center Point calibration.
STEER AXLE POSITION CALIBRATION
equipped with the Synchronized Steering function or
dual traction motors.
Figure 34 shows the screens that appear while
calibrating the Steer Axle Position. To calibrate the
Steer Axle Position:
Figure 33. Steering Wheel Center Point
55
Calibration Menu 2200 YRM 1335
Figure 34. Calibrating Steer Axle Position

Steer Axle Position screen and press the Enter
Key.
2 When prompted, turn the steering wheel
counterclockwise until the axle hits the stop.
3 Press the Enter Key.
4 When prompted, turn the steering wheel
clockwise until the axle hits the stop.
5 Press the Enter Key. If the settings are
acceptable, the system records the steer
positions and returns to the Calibration Menu. If
the settings are outside of the acceptable range,
an X appears over the calibration icon. Press
the Enter Key and the system will prompt the
user to repeat steps 2 – 5.
Figure 35. Steer Axle Center Point Offset

STEER AXLE CENTER POINT Calibration
CALIBRATION
Operator adjusts the offset value and then drives the
truck while holding the steering wheel at the straight
ahead position to determine if correct.
equipped with E-Steering.
Figure 35 shows the screen menu the system displays 1. Starting from the Calibration Menu, scroll to the
during this calibration. Steer Axle Center Point Offset screen and press
the Enter Key.
2. Use the 2 up arrow soft key increase the offset by

1.
3. Use the 3 down arrow soft key to decrease the

offset by 1.
56
4. Once the truck drives in a straight when the steer With no load on the forks, raise them, if they are
1
wheel is in the calibrated center point position not already raised.
press the Enter Key. If the settings are
acceptable, the system records the center point
Manual Hydraulic End Point Calibration screen
and returns to the Calibration Menu. If the and press the Enter Key.
settings are outside of the acceptable range, an X
3 When prompted, move all hydraulic levers to
appears over the Calibration Icon. Press the
both of their extreme locations; that is, move
Enter Key and the system will prompt the user to each lever as far as it will go in both directions.
repeat steps 2 - 5.
4 Press the Enter Key. The system records the
extreme locations and returns to the Calibration
MANUAL HYDRAULICS CALIBRATION Menu.
equipped with manual hydraulics.
Figure 36 shows the screen menu the system displays
during this calibration. To calibrate the Manual
Hydraulic end point:
Figure 36. Manual Hydraulic End Point Calibration
57
Display Menu 2200 YRM 1335
Display Menu
INTRODUCTION SET DATE AND TIME FORMAT MENU
The Display Menu is a main menu (top-level menu) A Supervisor or a Service Technician can use this
that is visible at Supervisor and Service Technician menu to define the system date and time format.
password access levels. To access this menu, cycle Figure 38 shows the title screen for this menu.
through the main level menu screens by pressing the
Scroll Back Key (◂—) or Scroll Forward Key (—▸)
until the Display Title Screen is displayed, as shown in
Figure 37.
Figure 38. Set Date and Time Format Menu
To enter this submenu, press the Enter Key. Figure 39

shows the Set Date and Time Format screen that will
appear.
Figure 37. Display Title Screen
Press the Enter Key (*) to enter the Display Menu and
the system will display the Set Date and Time Format
screen as shown in Figure 38. Press the Enter Key
again to enter this submenu. For a different submenu,
use the Scroll Back Key or Scroll Forward Key to
move to the desired submenu and press the Enter
Key.
To return to the Display Menu, press the Scroll Back
Key or Scroll Forward Key. Press the Scroll Back
Key or Scroll Forward Key a second time to return to
the main menu.
The Display Menu offers these submenus (see the
Display Submenus and Icons topic):
1. CLOCK ICON
• Set Date and Time Format Menu 2. CLOCK HOUR FORMAT
• Set Daylight Saving Time Menu 3. UP ARROW SOFT KEY ICON
4. CURRENT DATE FORMAT
• Set Time and Date Menu 5. DOWN ARROW SOFT KEY ICON
6. CALENDAR ICON
• Set Units Menu
The sections that follow describe these submenus. Figure 39. Set Date and Time Format Screen
58
2200 YRM 1335 Display Menu
The Clock Hour Format can be set to either a 12-hour There are three options for the Current Date Format:
clock or a 24-hour clock. To set the Clock Hour USA, MM/DD/YY
•
Format, press the 2 Up Arrow soft key. The system will
place a box around the current Clock Hour Format. • Europe, DD/MM/YY
Press the Enter Key and then use the 2 Up Arrow soft • ISO 8601, YY/MM/DD
key or 3 Down Arrow soft key to select either the 12-
Use the 2 or 3 soft key to cycle through the Current
hour or the 24-hour clock format. When you have the
Date Format options. When you have the desired
desired format displayed, press the Enter Key and the
format displayed, press the Enter Key and the system
system will begin using the selected clock hour format
will begin using that date format as the current date
for all menus in the system.
format setting for all menus in the system.
To set the Current Date Format, use the 3 Down
Table 19 shows the process for selecting and changing
Arrow soft key to change the focus to the Current Date
the date and time formats for the system.
Format Icon.
Table 19. Accessing the Set Date and Time Format Screen
Use the Scroll Keys

(◂— or
—▸)
Display the main
menu
Use the Up Arrow ↑ Display the Press Enter Key
or Set Date and (*)
Down Arrow ↓ Key Time Format
Menu submenu
The Set Date and Use the 2 Up Next Use the 3 Down Press Enter
Time Format Arrow soft key to Arrow soft key to Key to update
screen will display select the Set select the Set date the time and
Time Format Icon Format Icon and date format for
and display the display the three all menus in the
12-hour or 24-hour date formats system
clock icon
Press either
Scroll Key
(◂— or
—▸) to exit
SET DAYLIGHT SAVING TIME MENU

A Supervisor or a Service Technician can use this
submenu to enable or disable the use of daylight
saving time on trucks and set it up to make automatic
time changes. When this feature is enabled (set to
On), the system time clock increases by one hour at
2:00 am on the selected Start Date and decreases by
one hour at the same time on the selected End Date.
Figure 40. Set Daylight Saving Time Menu
59
To enable daylight saving time, press the Enter Key at a. Press the 3 Down Arrow soft key to activate
the menu shown in Figure 40. the Start Month indicator and press the Enter
Key.
The system will display the screen shown in Figure 41.
b. Use the 2 or 3 soft key to cycle through the
numbers, 1-12, of the months to the desired
start month and press the Enter Key.
4. Set the day daylight saving time will begin.
a. Press the 3 Down Arrow soft key to activate

the Start Date indicator and press the Enter
Key.
b. Use the 2 or 3 soft key to cycle through the

dates by numbers, by first days of the week,
and by last days of the week to the desired
start day. This can be a date, such as the 13th
of the month, or a day of the week, such as
Sunday. When you get to the desired date,
press the Enter Key.
1. DAYLIGHT SAVINGS ENABLE
2. ENABLE INDICATOR (THE ON SETTING IS UP)
3. DAYLIGHT SAVINGS START MONTH SETTING 5. Set the month daylight saving time will end.
4. START DAY INDICATOR
5. DAYLIGHT SAVINGS END DAY SETTING a. Press the 3 Down Arrow soft key to activate
6. END DAY INDICATOR the End Month Indicator and press the Enter
7. DAYLIGHT SAVINGS END DAY INDICATOR Key.
8. DAYLIGHT SAVINGS END MONTH INDICATOR
9. DAYLIGHT SAVINGS START DAY INDICATOR
10. DAYLIGHT SAVINGS START MONTH b. Use the 2 or 3 soft key to cycle through the
INDICATOR numbers, 1-12, of the months to the desired
end month and press the Enter Key.
Figure 41. Set Daylight Saving Time Screen
6. Set the day daylight saving time will end.
Procedure for Setting Up Automatic
a. Press the 3 Down Arrow soft key to activate
Daylight Savings Time
the End Day indicator and press the Enter
NOTE: To exit from the Daylight Savings menu at any Key.
time without making any changes, press the Scroll
Back Key or Scroll Forward Key. The system returns b. Use the 2 or 3 soft key to cycle through the
to the Display menu. numbers, first days of the week, and last days
of the week to the desired end day and press
1. Navigate to the Daylight Savings submenu.
the Enter Key.
2. Press the 2 Up Arrow soft key to set daylight
7. Exit from the Daylight Savings submenu and
saving time to On and press the Enter Key (*).
return to the Display menu by pressing the Scroll
3. Set the month daylight saving time will begin. Back Key or Scroll Forward Key.
60
Table 20. Set Daylight Saving Time Menu

Set
Main Press Setup Daylight
Daylight
Menu the Display Press Press Save Select On or
Saving
Setup Enter Set Enter Enter On/Off Off and
Daylight
Displa Key Daylight Key Key Daylight press Enter Key
Save
y (*) Saving Save On
On/Off
↑ ↑
SCROLL SCROLL
↓ ↓
Setup Daylight
Display ↑ Save
Back SCROLL On/Off
One ↓ Daylight
Level Save Off
Set Select Daylight

Select the Day of
Daylight Saving Start Daylight
Press Daylight the Month from
Saving Month from Save
Enter Save Start available
Daylight available Start
Key Month 12 selections and
Save selections and Day 31
press Enter Key
Start press Enter Key
↑ ↑
SCROLL SCROLL
↓ ↓
Daylight
Daylight
Save
Save Start
Start
Month 01
Day 01
↑
SCROLL
↓
Daylight
Daylight Select the Day of the Week
Save Press
Save Start from available selections
Start Enter Key
Last Su and press Enter Key
Day Last
↑
SCROLL
↓
Daylight
Save Start
Last Sa
↑ ↑
SCROLL SCROLL
↓ ↓
Daylight
Save Press
Save Start from available selections
Start Enter Key
first Su and press Enter Key
Day first
↑
SCROLL
↓
Daylight
Save Start
first Sa
Set Select Daylight

Select the Day of
Daylight Saving End Daylight
Press Daylight the Month from
Saving Month from Save
Enter Save End available
Daylight available End
Key Month 12 selections and
Save selections and Day 31
press Enter Key
End press Enter Key
↑ ↑ ↑
SCROLL SCROLL SCROLL
↓ ↓ ↓
Set
Daylight Daylight
Daylight
Saving Save
Save End
Back End
Month 01
One Day 01
Level
↑
SCROLL
↓
Daylight
Save Press
Save End from available selections
End Enter Key
Last Su and press Enter Key
Day Last
61
Table 20. Set Daylight Saving Time Menu (Continued)

↑
SCROLL
↓
Daylight
Save End
Last Sa
↑
SCROLL
↓
Daylight
Save Press
Save End from available selections
End Enter Key
first Su and press Enter Key
Day first
↑
SCROLL
↓
Daylight
Save End
first Sa
SET TIME AND DATE MENU The system will display a flashing line under the
hour portion of the time. To change the hour:
menu to set the system time and date format on the a. Use the number keys to enter the correct hour
on-board clock. Figure 42 shows the title screen for and press the Enter Key. If the hour does not
this menu. need to be changed, just press the Enter Key.
If the number you entered is a valid hour
setting, the system accepts it and moves the
flashing line to the next segment, the minutes
portion of the time.
b. Use the number keys to enter the minutes and

press the Enter Key. If the minutes are
correct, simply press the Enter Key.
If the number you entered is a valid minutes
setting, the system accepts it and moves the
flashing line to the A (for AM) or P (for PM)
designator.
c. To change the AM/PM setting, use the 2 or 3

Figure 42. Set Date and Time Menu soft key, then press the Enter Key. If the
current AM or PM setting is correct, simply
Procedure for Setting Time and Date press the Enter Key.
The system puts the new time settings into
NOTE: To exit from a menu at any time without
effect immediately.
making any changes, press the Scroll Back Key or
Scroll Forward Key.
2. To set the system date, use the 2 or 3 soft key to
1. At the Display Menu, scroll to the Set Time and select the date icon and press the Enter Key.
Date Format submenu, unless already there, and
The system will display a flashing line under the
press the Enter Key (*) to enter this submenu.
left segment of the date. If the Current Date
Format is DD/MM/YY, for example, then the left
1. Press the 2 or 3 soft key to select the time icon,
segment displayed is the day of the month.
then press the Enter Key.
(Current Date Format can be changed in the Set
Date and Time Format submenu.)
62
a. Use the number keys to enter the correct value To set the type of units the system will use, either
and press the Enter Key. If the current value Imperial or Metric, enter the Set Units Menu. Use the 2
for the left segment of the date is correct, Up Arrow or 3 Down Arrow soft key to select Imperial
simply press the Enter Key. or Metric. When the corresponding icon for the type of
units desired is displayed on the screen, press the
b. Repeat step a. for the middle and right Enter Key and the system will begin using the units
segments of the date. selected immediately.
The system will put the new system date into
effect immediately.
SET UNITS MENU

menu to set the type of units the system will use to
either Imperial or Metric. Figure 43 shows the Set
Units submenu.
Figure 43. Set Units Menu
63
Status Menu 2200 YRM 1335
Status Menu
INTRODUCTION The Status Menu provides these submenus:
The Status Menu is a main menu (top-level menu) that • VSM Versions
is visible at Supervisor and Service Technician • Display Versions
password access levels. To access this menu, cycle • Truck Serial Number
through the main menu title screens by pressing the
Scroll Back Key (◂—) or Scroll Forward Key (—▸) • Hour Meters
until the Status Title Screen is displayed, as shown in • E-Hydraulic Controller Versions
Figure 44. • Pump Motor Controller Versions
• Traction Motor Controller 1 Versions
• Traction Motor Controller 2 Versions
• Light Controller Versions
• Impact Sensor Versions
The topics that follow describe the Status submenus.
NOTE: These menu selections are only available to
logged in Supervisors and Service Technicians.
VSM VERSIONS
NOTE: The manufacturer's hardware and software
versions may not match the hardware and software
versions shown on the device's exterior label.
Figure 44. Status Title Screen This submenu makes it possible to view the
manufacturer's internal hardware and software
Press the Enter Key (*) to enter the Status Menu and
versions of the VSM Controller. Figure 46 shows how
the system will display the Vehicle System Manager
the version information is displayed on the screen. The
(VSM) Version submenu as shown in Figure 45. Press
top line lists the manufacturer's hardware version; the
the Enter Key again to enter this submenu. For a
second line lists the manufacturer's software version.
different submenu, use the Scroll Back Key or Scroll
Forward Key to move to the desired submenu and
press the Enter Key.
Figure 46. Versions Screen
Figure 45. Status Menu
64
2200 YRM 1335 Status Menu
DISPLAY VERSIONS
Use this submenu to view the manufacturer's internal
hardware and software versions of the Display. The
screen for Display Versions is identical to the screen
used for VSM Versions. Figure 46 shows how the
information is presented on the screen. The top line
lists the manufacturer's hardware version; the second
line lists the manufacturer's software version.
TRUCK SERIAL NUMBER

Use this submenu to view the serial number assigned Figure 48. Hour Meters Screen
to the truck. The truck serial number always has 11
characters, plus a 3 digit version number. The serial E-HYDRAULIC CONTROLLER VERSIONS
number can include letters with the numbers.
Figure 47 shows how the serial number is displayed NOTE: The manufacturer's hardware and software
on the screen. versions may not match the hardware and software
hardware and software versions of the E-Hydraulic
Input Controller.
NOTE: This item is visible only on trucks equipped
with E-Hydraulics.
The manufacturer's hardware and manufacturer's
software version information is presented on the
screen as shown in Figure 46.
PUMP MOTOR CONTROLLER VERSIONS

Figure 47. Truck Serial Number Use this submenu to view the manufacturer's internal
hardware and software versions of the Pump Motor
HOUR METERS Controller. The manufacturer's hardware and
Use this submenu to view hour meter readings. These manufacturer's software version information is
include a truck hour meter, traction hour meter, pump presented on the screen as shown in Figure 46.
hour meter (displayed only if the Master Controller is
controlling the hydraulic pump), and a secure hour TRACTION MOTOR CONTROLLER 1
meter. Secure hour meters cannot be reset. Figure 48 VERSIONS
shows an example of the way hour meters and NOTE: The manufacturer's hardware and software
readings are presented on the screen. versions may not match the hardware and software
hardware and software versions of Traction Motor
Controller 1.
65
Status Menu 2200 YRM 1335
NOTE: If the truck is equipped with two traction LIGHT CONTROLLER VERSIONS
motors, this submenu displays the versions for the
right side traction motor only. NOTE: The manufacturer's hardware and software
The manufacturer's hardware and manufacturer's versions shown on the device's exterior label.
screen as shown in Figure 46. Use this submenu to view the manufacturer's internal
hardware and software versions of the Light Controller.
TRACTION MOTOR CONTROLLER 2
VERSIONS screen as shown in Figure 46.
versions may not match the hardware and software IMPACT SENSOR VERSIONS
NOTE: Hardware and software versions may not
Use this submenu to view the manufacturer's internal match the hardware and software versions shown on
hardware and software versions of Traction Motor the device's exterior label.
Controller 2. Traction Motor Controller 2 controls the
left side traction motor.
hardware and software versions of the Impact Sensor.
NOTE: The Status Menu displays this item only if the
NOTE: If the truck is not equipped with an Impact
CDF configuration indicates dual traction motors are
Sensor, this submenu is not displayed.
present.
66
2200 YRM 1335 Truck Setup Menu
Truck Setup Menu

INTRODUCTION The Truck Setup Menu presents these submenus to
Supervisors:
NOTE: This menu is available only when the truck is
not moving and the E-Hydraulics controller is in the • Add/Remove Password
neutral position. • Restore Default Settings
To access this menu, cycle through the main menu title • Motion Alarm
screens by pressing the Scroll Back Key (◂—) or • Impact Monitor Settings
Scroll Forward Key (—▸) until the Truck Setup Title
• Auto Power-Off Time Delay
Screen is displayed, as shown in Figure 49.
• Return to Set Tilt
• Traction Speed Limit
• Scheduled Maintenance Reminder
• Minimum Pump Standby Flow Rate
• Operator Checklist
• Impact Monitor Shutdown
• Motor Braking
The following sections describe the Truck Setup
submenus.
ADD/REMOVE PASSWORD
NOTE: This menu selection is available to logged in
Figure 49. Truck Setup Title Screen Supervisors and Service Technicians.
This submenu, shown in Figure 50, allows Supervisors
Press the Enter Key (*) to enter the Truck Setup and Service Technicians to add or remove passwords.
Menu. The system will display the Add/Remove See the Password Screen topic in the Password
Password submenu shown in Figure 50. Press the Screen section for more information.
Enter Key again to enter this submenu. For a different
submenu, use the Scroll Back Key or Scroll Forward BATTERY SETTINGS
Key to move to the desired submenu and press the
Enter Key. NOTE: This submenu is available to logged in Service
Technicians and Supervisors. It is visible only on
trucks equipped with the Lithium-Ion Ready option.
This menu provides settings for battery type installed
on the truck.
There are two possible battery settings, lead-acid and
lithium-ion battery. See Figure 51.
Figure 50. Add/Remove Password Submenu
67
Truck Setup Menu 2200 YRM 1335
While in this menu, press the Enter Key to restore all

truck settings, except hour meters and system time, to
their factory default settings. The system then returns
to the Truck Setup Menu.
MOTION ALARM
NOTE: This submenu is available to logged in
Supervisors and Service Technicians on all trucks.
Use this menu to enable or disable the Motion Alarm
feature. Figure 53 shows the Motion Alarm Setup
Screen with the alarm option set to On.
1. LEAD-ACID BATTERY SETTING

2. LITHIUM-ION BATTERY SETTING
Figure 51. Battery Settings
It is important that the setting match the battery type

installed to allow for accurate function of the battery
discharge indicator and Shutdown Warning System.
RESTORE DEFAULT SETTINGS Figure 53. Motion Alarm Setup Screen

NOTE: This submenu is available on all trucks to
Use the 2 and 3 soft keys to toggle the setting
logged in Supervisors and Service Technicians.
between On and Off. An X over the fork lift truck icon
This menu allows a Supervisor or a Service Technician indicates the Motion Alarm feature is set to Off. If this
to change all adjustable truck settings back to their feature is Off and you want to enable it, press the 2 or
factory default settings. Calibrations are NOT reset 3 soft key to have the system display the icon without
when this function is used. Figure 52 shows the an X over it, then press the Enter Key to store the
Restore Defaults screen. setting.
IMPACT MONITOR SETTINGS

NOTE: This submenu is available to logged in Service
Technicians and Supervisors. It is visible only on
trucks equipped with the Impact Monitoring feature.
This menu provides a way to adjust the settings the
impact monitor uses when it detects impacts.
Figure 54 shows the Impact Monitor Settings Screen.
Figure 52. Restore Defaults Screen
68
see an impact force greater than the Hard Impact

Force for 1 or 2 samples before a hard impact event
will be reported.
The Hard Impact Force, the third setting down, can be
set to a value in the range 0.5 to 3.0 g., in tenths of
gravitational force.
Initial Adjustment of Soft and Hard Impact

Settings
NOTE: When adjusting the impact sensor settings, be
sure to:
Adjust the truck to the lowest Soft Impact Force
setting, the Soft Impact Time set to 6, and the highest
Hard Impact Force Setting. Drive the truck at the
Figure 54. Impact Monitor Settings Screen fastest operational speed for the environment. Apply
the brakes to bring the truck to an abrupt stop.
Impact Detection Determine if an impact event has occurred.
The impact monitor can detect both hard and soft Increase either the Soft Impact Force setting until the
impacts. vehicle can be abruptly stopped with the service brake
without reporting an impact event. Read and record
An example of a hard impact is a truck colliding with a
the value, from the dash display, that was triggered a
steel column in a warehouse which causes the truck to
Soft Impact when abruptly stopping the truck. Change
stop suddenly. In this case the impact force is very
the Soft Impact Force threshold to the next highest
strong but it occurs during a short time period.
setting.
An example of a soft impact is a truck rolling over and
To adjust the hard threshold, take the soft threshold
crushing a wooden pallet. In this case the impact force
value and add 0.3 g. Set the Hard Impact Time to 2.
is much less than experienced with a hard impact but it
lasts for a significantly longer time period. Monitor truck during all normal operations. If impacts
are recorded during normal operations, go to
Setting Adjustments (Readjustment of Soft and Hard Impact Settings).
Use the 2 and 3 soft keys to move up or down through
Readjustment of Soft and Hard Impact
the current values for the four settings for Impact
Force and Impact Times. When there is a box around Settings.
the setting you want to change, press the Enter Key, If the majority of impacts recorded during the initial
then use the 2 or 3 soft key to step through the valid adjustment period are soft impacts, change the
values for that setting. settings as follows:
The Soft Impact Force, the setting at the top of the • Increase the Soft Impact Time by 1 for large
screen, can be set to a value in the range 0.2 to 2.5 g., scale adjustments.
in tenths of gravitational force. • Increase the Soft Impact Force by 0.1g for
The Soft Impact Time, the second setting down from smaller adjustments.
the top, can be adjusted to require the impact monitor • Increase the Hard Impact Force to the current
to see an impact force greater than the Soft Impact Soft Impact + 0.3g.
Force for 1 to 12 samples before a soft impact event If the majority of impacts recorded during the initial
will be reported. adjustment period are hard impacts, change the
The Hard Impact Force, the third setting down, can be settings as follows:
set to a value in the range 0.5 to 3.0 g., in tenths of • Increase the Hard Impact Time by 1 sample for
gravitational force. large adjustments.
The Hard Impact Time, the forth setting down from the • Increase the Hard Impact Force by 0.1g for
top, can be adjusted to require the impact monitor to smaller adjustments.
69
After making the necessary adjustments, have the

operator again operate the lift truck under normal
conditions to ensure that the adjustments are correct.
AUTO POWER-OFF TIME DELAY

Supervisors and Service Technicians.
This menu can be used to adjust the setting for the
amount of time before the truck enters the Power Off
mode. Figure 55 shows an Auto Power-Off Delay
Setup Screen that has a 20m delay setting value,
which is a 20 minute delay.
Figure 56. RTST Setup Screen
The icon at the top left of the screen is for the delay
time. When a box is around the current value, press
the Enter Key. Then use the 2 or 3 soft key to step
through the available values for the delay time, 0, 0.1,
0.2, 0.4, 0.6, 0.8, 1.0, 2.0, 3.0 seconds or Continuous
and press the Enter Key to save the new value. When
the delay time is set to 0, this feature is deactivated.
When set to Continuous, the delay time is infinite
(limitless).
The lift truck icon in Figure 56 indicates the mast
assembly is programmed to return to the set tilt angle
Figure 55. Auto Power-Off Time Delay Setup only when it is moving forward, which is the Forward
Screen option. To set up the mast assembly so that it returns
to the set tilt whether it is moving forward or backward,
To change the Auto Power-Off Time Delay setting, use the 2 or 3 soft key to set the direction.
select the current value. When a box is around it,
press the Enter Key, then use the number keys to TRACTION SPEED LIMIT
enter a value from 0 to 30 minutes and press the
Enter Key to save the new setting.
RETURN TO SET TILT The example shown in Figure 57 shows the MPH Icon
and a current Traction Speed Limit setting of 12.0..
NOTE: This submenu is available to logged in The type of speed units, MPH or km/h, is set in a
Supervisors and Service Technicians. It is visible only submenu of the Display main menu.
on trucks equipped with the Return to Set Tilt (RTST)
feature.
This menu provides a way to adjust the RTST delay
time and to program this feature to work only in the
forward direction or in both directions. Figure 56 shows
the RTST Setup Screen with the delay direction set to
Forward.
70
nonzero numbers activates the maintenance

reminders feature.
Once a previously active interval counts down to zero,
the maintenance reminder becomes active. To
deactivate the maintenance reminder the user must
either set the status to OFF or enter a new service
interval.
The scheduled maintenance month interval is based
on the system date. The value ranges from 0 to 99 in
increments of 1 month.
The scheduled maintenance hour interval is based on
the trucks hour meter. The value ranges from 0 to
9999 in increments of 1 hour.
Figure 57. Traction Speed Limit Example The derated traction speed percentage setting is a
percentage of the current maximum speed limit. A
To change the traction speed limit setting, use the setting of 100% has no reduction in top speed while
number keys to enter the new value desired, then 0% disables the traction system. This value can be
press the Enter Key to save it. Acceptable values for from 0% to 100% in increments of 1%.
the traction speed limit range from 1 to 99 MPH when
When scheduled maintenance reminder interval has
Imperial units are in use or from 1 to99 km/h when
expired, a reminder is activated. If a reminder is active
metric units are in use.
the system will display the maintenance reminder alert
screen for 5 seconds at key ON.
SCHEDULED MAINTENANCE REMINDER
If the maintenance reminder is not reset or deactivated
NOTE: This submenu is available to logged in Service within 20 hours after the maintenance interval has
Technicians and Supervisors. expired, lift truck operation will be slowed to the
This menu item is only visible on trucks equipped with derated traction speed setting on the next key cycle.
the Scheduled Maintenance Reminder feature. The The truck will operate with a reduced traction speed
examples shown in Figure 58, Figure 59, and until the maintenance reminder interval is set or the
Figure 60 show the icons for the scheduled feature is turned OFF.
maintenance reminder screen.
The service technician must reset the scheduled time
Using this menu item the user shall be able to adjust for the next maintenance time interval to allow normal
the scheduled maintenance reminder settings. The operation again.
items available to the user are:
• Maintenance Reminders ON/OFF.
• Maintenance Interval in Months.
• Maintenance Interval in Truck Hours.
• Derated Traction Speed Percentage after the
scheduled time has expired.
The maintenance intervals are countdown timers that
are set by the users. Once the user has set the interval
it begins counting down. Each time the user enters the
menu the current count until the interval will expire will
be displayed.
Setting the Maintenance Reminders Status to OFF
deactivates the feature. Setting an Interval to 0
deactivates that Interval.
Figure 58. Scheduled Maintenance Reminder
With the Maintenance Reminder Status set to ON and
Setting one or both of the reminder intervals to
71
To change the setting for the minimum standby pump

flow rate, use the number keys to enter the new rate
desired, then press the Enter Key to save the new
setting. The value of this setting can range from 0% to
100% in steps of 1%.
Figure 59. System Off Screen
Figure 61. Minimum Pump Standby Flow Rate

Screen
OPERATOR CHECKLIST
menu to program the checklist items that will be
displayed to users.
The lift truck system can be set up to display all, some,
Figure 60. Maintenance Reminder Alert Screen or none of the 30 items in the Operator Checklist when
the key switch or keyless switch is turned on. Each
MINIMUM PUMP STANDBY FLOW RATE checklist item is represented by a separate icon.
NOTE: This submenu is available to logged in During setup, the 30 icons are displayed, one at a
Supervisors and Service Technicians. time, in the middle of the screen. If an X appears over
the icon when it is displayed, the checklist item
This menu can be used to adjust the minimum standby represented by the icon is inactive (deactivated) and
pump flow rate. Values stored in the truck’s CDF the checklist item will not appear during the Operator
determine the range of allowable values for this Checklist sequence. If there is no X over the icon, the
setting. This means a setting of 1% the value is the checklist item is active (enabled).
lowest available setting for the minimum standby pump
flow rate and it is equal to the lowest defined value in Figure 62 shows the Activate/Deactivate Checklist
the CDF. A 100% value is the highest available setting Item Screen with an icon that represents a checklist
for the minimum standby pump flow rate. The example item.
presented in Figure 61 shows the icon for minimum
pump standby flow rate and a current value of 56,
which means the value is 56% of the maximum
allowed.
NOTE: A setting of 0% turns the standby flow off
which may result in decreased steering performance.
72
IMPACT MONITOR SHUTDOWN

This menu makes it possible to adjust the way the
system reacts after an impact is detected. These
settings are laid out on the screen as shown in
Figure 63.
Figure 62. Activate/Deactivate Checklist Item

Screen
The icon in Figure 62 does not have an X over it, so

the checklist item this icon represents is enabled
(activated). The X Icon in the lower left area of the
screen, right above the # soft key indicates the
currently displayed checklist item will be deactivated if
the # key is pressed. If the checklist item was
Figure 63. Setup Screen for Impact Settings
deactivated, pressing the Enter Key (*) above the
Check Mark Icon in the lower right area of the screen
The top left icon is the Impact Detection Icon. To set
would enable it.
impact detection to On or Off, use the 2 and 3 soft
Any checklist item can be activated or deactivated by a keys to select the current value for this setting. When
Supervisor or Service Technician as follows: Use the 2 there is a box around the On or Off Icon, use the 2 or 3
and 3 soft keys (the up and down arrow keys) to move soft key to display the desired setting and press the
through the icons to the one that represents the Enter Key to save it.
checklist item you want to enable or disable. If the
The second icon down from the top is the Impact
currently displayed icon has an X over it, press the
Monitor Shutdown Delay Icon. To set the Shutdown
Enter Key. The system will enable the checklist
Delay, use the 2 and 3 soft keys to select the current
function the icon represents and redraw the icon with
value for this setting. When there is a box around the
no X over it and the checklist function will now be
value, press the Enter Key, then use the number keys
programmed to appear during the Operator Checklist
on the Display Panel to enter a value from 0 to 30
sequence. If the currently displayed icon does not
seconds and press the Enter Key to save the new
have an X over it, press the # soft key to disable the
setting.
checklist function the icon represents. The system will
redraw the icon with an X over it and this checklist The third icon down from the top is the Impact Monitor
function will be skipped (it will not appear) during the Shutdown Type Icon. To set the Disable Type to All or
Operator Checklist sequence. Traction, use the 2 and 3 soft keys to select the
current value for this setting. When there is a box
NOTE: If all items on the checklist are deactivated,
around the All Icon or the Traction Icon, use the 2 or 3
the Operator Checklist feature is deactivated and the
soft key to display the desired setting and press the
system does not present the Operator Checklist to the
Enter Key to save it.
operator.
73
MOTOR BRAKING Changing the Motor Braking Settings

NOTE: This submenu is available to logged in Service To change the Set Regenerative Braking Rate or Set
Technicians and Supervisors. Auto Deceleration Rate setting, use the 2 and 3 soft
keys to select the current value of the setting you want
There are three motor braking settings, Regenerative
to adjust. When there is a box around the value you
Braking Rate, Auto Deceleration Rate, and Auto
want to change, press the Enter Key. Next, use the
Deceleration Type. See Figure 64.
number keys to enter the desired value, then press the
Regenerative Braking setting controls how much motor Enter Key to save the new setting.
braking is applied when the direction is changed from
The Regenerative Braking Rate setting is the value at
Forward to Reverse or Reverse to Forward. This type
the top of the screen. This value can be from 0 to
of deceleration is proportional to the accelerator pedal
100% in increments of 1%. A 100% setting provides
position. The further the accelerator is depressed the
maximum regenerative braking while a 0% setting in
greater the deceleration.
effect deactivates regenerative braking.
Auto Deceleration setting controls how much motor
The Auto Deceleration Rate setting is the second
braking is applied when transitioning from higher
setting down from the top. The setting value can be in
accelerator pedal position to a lower acceleration
the 0 to 100% in increments of 1%. A 100% setting
pedal position. There are two types of Auto
provides maximum auto deceleration while a 0%
Deceleration, Pedal Up and Proportional. A fully
setting in effect deactivates it. Auto Deceleration rate
released pedal produces maximum deceleration for
is always a percentage of the current Regenerative
both Pedal Up or Proportional deceleration.
Braking Rate. Thus, if Regeneration brake = 0% then
Auto Deceleration = 0%.
The Auto Deceleration Type is the third setting down
from the top. To change the type, use the 2 and 3 soft
keys to select the current type and press the Enter
Key. Next, use the 2 or 3 soft key to choose either
Pedal Up or Proportional deceleration and press the
Enter Key to save the new setting. Pedal Up
deceleration allows the truck to coast until the pedal is
fully released. Proportional deceleration causes the
truck to decelerate in proportion to how far the pedal is
released in relation to the current traction speed. A
fully released pedal produces maximum deceleration
for both Pedal Up or Proportional deceleration.
Figure 64. Motor Braking Setup
74
STEERING WHEEL FRICTION AND operator to adjust the friction on the steering wheel
STEERING TURNS ADJUSTMENT and the number of steering wheel turns from stop to
stop.
NOTE: This submenu is available to logged in Service
Technicians and Supervisors.
On trucks equipped with electronic steering or "E-
Steer", the screen shown in Figure 65 allows the
1. STEERING WHEEL FRICTION SETTING IN %

2. STEERING WHEEL NUMBER OF TURNS LOCK TO LOCK
Figure 65. Steering Wheel Friction and Steering Turns
How to Adjust Settings

Steering Friction Setting
1. Open the "Steering Wheel Friction and Steering
Turns Adjustment" screen. See Figure 66.
2. Navigate cursor to the steering friction setting and

press enter. See Figure 66.
Figure 66. Steering Wheel Friction Adjustment

Screen
NOTE: Setting must be within 0 to 100%. If out of

range, setting will not be saved.
75
3. Enter adjustment using the keypad. See

Figure 67.
Figure 67. Steering Friction Adjustment and Out of Range Screens
4. If valid setting is entered, setting will be saved 2. Navigate cursor to the steering wheel number of
and shown on the screen. See Figure 68. turns settings and press enter. See Figure 69.
Figure 68. Steering Friction Screen, Valid Entry Figure 69. Steering Wheel Turns Adjustment
Screen
Steering Wheel Number of Turns
NOTE: Setting must be within 4.0 and 6.0 turns. If out
1. Open the "Steering Wheel Friction and Steering of range, setting will not be saved.
Turns Adjustment" screen. See Figure 69.
76
3. Enter adjustment using the keypad. See

Figure 70.
Figure 70. Steering Wheel Number of Turns Adjustment and Out of Range Screens
4. If valid setting is entered, setting will be saved

and shown on the screen. See Figure 71.
Figure 71. Steering Wheel Number of Turns, Valid

Entry
77
2200 YRM 1335 7/20 (1/18)(6/17)(12/16)(8/16)(12/15)

User Interface Supervisor: Maintenance

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Maintenance

PART NO. 524319497 2200 YRM 1335

©2020 Yale Materials Handling Corp. i

TABLE OF CONTENTS (Continued)

TABLE OF CONTENTS (Continued)

Figure 2. Password Screen

Figure 1. Lift Truck Display Panel

Figure 3. Supervisor Flowchart (Sheet 1 of 4)

Figure 3. Supervisor Flowchart (Sheet 2 of 4)

Figure 3. Supervisor Flowchart (Sheet 3 of 4)

Figure 3. Supervisor Flowchart (Sheet 4 of 4)

Table 1. Supervisor Menu Flowchart

Figure 4. Display Panel With Operating Screen

Keys used for menu navigation include:

• The 1, 2, 3, 4, and # keys.

1. OPERATING SCREEN 5. DIAGNOSTICS TITLE SCREEN

Figure 6. Main Menu Structure

Screens and Title Screens Submenus

SOFT KEY ICONS

“Disable” Traction and

Select system time for Table 4. Alert Screen Icons

Forklift Truck Icon

Service Required Icon

Release Park Brake

Cycle the Key

Operator Out of Seat

Release Pedal Hydraulic Switch

Release Hydraulic Input Temperature Too High

Traction Switch Lift Limit

Charge Battery Service Brake Interlock

Truck Locked ― Impact Detected ― See Supervisor Inhibit Operation

MAIN MENU TITLE SCREENS

Table 5. Main Menu Title Screens

Charger Connected Status

NOTE: Icons for Front and Rear Lights are shown.

Activity Log Title Screen

Calibration Title Screen

Operating Screen Icons

Forward Direction Load Weight Readout

Neutral Indicator Icon System Time Readout

Table 7. Password Screen Icons

Rear Work Light Icon.

Front Work Light Icon. Activity Log Submenu Icons

Hidden or "no password"

Hourglass Icon for system

Operator Password Type

Service Password Type

Soft Impact Type Icon

Hard Impact Type Icon

Calibration Submenu Icons

"Position Empty Forks To

"Enter Known Load

"Known Load Weight

"Known Load Weight

Valve Threshold Function

Valve Threshold Function

Valve Threshold Function Center Steering Wheel

Valve Threshold Function This icon points to the *

Valve Threshold Function

Valve Threshold Function

This icon points to the *

Display Submenu Icons

Manual Hydraulics Submenu