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USER INTERFACE

(SERVICE TECHNICIAN)
S30FT, S35FT, S40FTS [E010]; H1.6FT, H1.8FT, H2.0FTS
(H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS ) [F187];
H2.0-3.5FT (H40-70FT) [L177];
S4.0, 4.5, 5.5FT, S5.5FTS ([S80, 100, 120FT];
S80, 100FTBCS, S120FT; S120FTPRS) [G004];
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100,
110, 120FT) [N005]; S6.0FT, S7.0FT (S135FT, S155FT) [D024];
H6.0FT, H7.0FT (H135FT, H155FT) [H006]

This manual contains information that is confidential and/or proprietary to Hyster


Company, its subsidiaries and/or vendors. Copying or distribution of any sections of
this manual marked "Confidential/Proprietary" is prohibited.

PART NO. 1580519 2200 SRM 1131


SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair


on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
User Interface Table of Contents

TABLE OF CONTENTS

General ............................................................................................................................................................... 1
Description ..................................................................................................................................................... 1
Dash Display Menu Access ........................................................................................................................... 1
Menu Navigation ............................................................................................................................................... 2
Main Menu ......................................................................................................................................................... 3
Passwords ........................................................................................................................................................... 3
Adding Passwords.......................................................................................................................................... 4
Hourmeters ........................................................................................................................................................ 5
View Versions ..................................................................................................................................................... 6
VSM Versions................................................................................................................................................. 6
Dash Display Versions................................................................................................................................... 7
Engine Controller Version............................................................................................................................. 8
Transmission (Xmsn) Controller Version ..................................................................................................... 9
Truck Serial Number..................................................................................................................................... 10
Truck Configuration ...................................................................................................................................... 11
Diagnostics ......................................................................................................................................................... 12
Clear Fault Log.............................................................................................................................................. 12
View Fault Log............................................................................................................................................... 13
No-Run Data Display .................................................................................................................................... 14
Engine Accelerator and Throttle Data Display............................................................................................ 15
Engine Speeds and Governor Data Display ................................................................................................. 16
Engine Fuel and Emissions Data Display.................................................................................................... 17
Engine General Data Display ....................................................................................................................... 20
XMSN/Brake Data Display ........................................................................................................................... 21
Hydraulic Data Display................................................................................................................................. 23
General Truck Data Display ......................................................................................................................... 25
Set Travel and Braking...................................................................................................................................... 27
Speed Limit .................................................................................................................................................... 27
Acceleration Rate........................................................................................................................................... 28
Auto-Deceleration Rate ................................................................................................................................. 28
Set Power Reversal Rate ............................................................................................................................... 29
Set Inching/Brake Overlap............................................................................................................................ 30
Setup Hydraulics ............................................................................................................................................... 31
Lift Maximum Speed ..................................................................................................................................... 31
Lower Maximum Speed................................................................................................................................. 32
Tilt Maximum Speed ..................................................................................................................................... 32
Auxiliary Function One, Direction A, Maximum Speed.............................................................................. 34
Auxiliary Function One, Direction B, Maximum Speed.............................................................................. 34
Auxiliary Function Two, Direction A, Maximum Speed.............................................................................. 35
Auxiliary Function Two, Direction B, Maximum Speed.............................................................................. 35
Auxiliary Function Three, Direction A, Maximum Speed........................................................................... 36
Auxiliary Function Three, Direction B, Maximum Speed........................................................................... 36
Lift/Lower Ramp Rate ................................................................................................................................... 37
Hydraulic Auxiliary Ramp Rate ................................................................................................................... 38
Return to Set Tilt Delay/On/Off .................................................................................................................... 39
Setup Display ..................................................................................................................................................... 40
Set Service Language .................................................................................................................................... 40
Setup General Items .......................................................................................................................................... 41
Motion Alarm Activation Type...................................................................................................................... 41
Light Shutdown Time-Out ............................................................................................................................ 42
Restore Default Settings ............................................................................................................................... 43

©2007 HYSTER COMPANY i


Table of Contents User Interface

TABLE OF CONTENTS (Continued)


Restore Engine Controller Default Calibration ........................................................................................... 43
Impact Sensor - Enable/Disable.................................................................................................................... 44
Impact Sensor - Soft Impact Settings........................................................................................................... 45
Impact Sensor - Hard Impact Settings......................................................................................................... 45
Adjust Impact Sensor Settings ..................................................................................................................... 46
Initial Adjustment of Soft and Hard Impact Settings............................................................................. 48
Readjustment of Soft and Hard Impact Settings .................................................................................... 49
Impact Sensor - Impact Alarm/Shutdown Reset.......................................................................................... 49
Impact Sensor - Alarm Time Duration and Deactivation ........................................................................... 50
Impact Sensor - View Impact Event Log ...................................................................................................... 51
Calibrations........................................................................................................................................................ 51
Calibrate Transmission Valve ....................................................................................................................... 53
Set Tilt Stop Point ......................................................................................................................................... 53
Calibrate Loaded Weight............................................................................................................................... 55
Calibrate Travel Speed Sensor...................................................................................................................... 55
Calibrate Mazda LP and Gas Accelerator Pedal ......................................................................................... 56

This section is for the following models:

S30FT, S35FT, S40FTS [E010];


H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS ) [F187];
H2.0-3.5FT (H40-70FT) [L177];
S4.0, 4.5, 5.5FT, S5.5FTS ([S80, 100, 120FT];
S80, 100FTBCS, S120FT; S120FTPRS) [G004];
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90,
100, 110, 120FT) [N005];
S6.0FT, S7.0FT (S135FT, S155FT) [D024];
H6.0FT, H7.0FT (H135FT, H155FT) [H006]

ii
2200 SRM 1131 General

General
DESCRIPTION
This section contains information on accessing the
additional service technician functions of the dash
display. With a proper service technician password,
the service technician can access menu items not vis-
ible to persons with operator or supervisor password
level access.

DASH DISPLAY MENU ACCESS


When the key is turned to the ON position or the
Power On button is pushed, the menu access keys
will be activated. See Figure 1.

If the operator passwords function is activated, the


password screen will be shown at startup. See Ta-
ble 1. Enter your five-digit service technician pass-
word using the five number keys on the right-hand
dash display input panel. See Passwords in this sec-
tion. After input of your service password, the screen
will automatically revert to the Main Menu, Pass-
words screen. Use the scroll keys #4 and #5 to scroll
through the main menu. This will enable all dash
display menu options allowed for service technician 1. NUMERICAL PASSWORD ENTRY KEY #1
password access. 2. NUMERICAL PASSWORD ENTRY KEY #2
3. ENTER KEY
If the operator passwords function is not activated or 4. NUMERICAL PASSWORD ENTRY KEY #3
a non-service technician password has been entered 5. SCROLL DOWN KEY
6. SCROLL UP KEY
at the initial passwords screen on the dash display, 7. NUMERICAL PASSWORD ENTRY KEY #4
the passwords entry screen may be accessed by press- 8. NUMERICAL PASSWORD ENTRY KEY #5
ing the * key to enter the Main Menu and selecting 9. POWER ON KEY (OPTIONAL)
Passwords.
Figure 1. Menu Access Keys

Table 1. Password Screen

Enter Password
XXXXX

Confidential/Proprietary - Do Not Copy or Duplicate 1


Menu Navigation 2200 SRM 1131

Menu Navigation
Upon successful entry of your service technician Any time an optional value is changed within a
password, you will be directed to the Main Menu. menu, pressing the * key will take you to the Exit
Using the scroll keys #4 and #5, scroll through the Menu where you will have the opportunity to return
menu selections until you see the menu selection to the previous menu, exit the menu system without
you want to access. Press the * key to access that saving any changes, or save your changes and exit
selection. the menu system. See Table 2.

The * key allows you to move within menus and is Some menus may contain several optional values
used to make selections within a menu. The #4 and that can be adjusted. It is not necessary to exit the
#5 scroll keys allow you to move up and down within menu after each adjustment and re-enter the menu
a menu. to make multiple changes within a menu. After
making a change to an optional value, use the Back
Each menu (except the Main Menu) will have a Back 1 Level option to re-enter the menu, scroll to the
1 Level option within the menu options at that level. next option to be adjusted, and make the change.
Use the scroll keys #4 and #5 to access this option. After all adjustments have been made, press the *
Press the * key to select this option and return to key to access the Exit Menu and save your changes.
the previous menu.

Table 2. Exit Menu

Main Menu Save All Changes Press * Key to Save


Save and Exit Press * Key and Exit Menu - Yes Changes
↑ ↑
SCROLL SCROLL
↓ ↓
Main Menu Cancel Save Press * Key to Exit and
Exit Without Saving Return to Menu Return to Menu

2 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 Passwords

Main Menu
NOTE: Depending upon how the lift truck is • Passwords
equipped, some of the functions described in this • Diagnostics
section may not be included in the on-board menu • Set Travel and Braking
structure for a particular lift truck. • Setup Hydraulics
• Setup Display
Upon entering the Main Menu from the password en- • Setup General Items
try screen, the following menu functions are visible • Calibrations
to the service technician: • Save and Exit
• Hourmeters • Exit Without Saving
• View Versions

Passwords
Service level password access is required to add, lost, the password can be reset using the PC Service
delete, or edit Service Level Passwords and the first Tool.
installation of a Supervisor level password. Anyone
with Service Level access can add, delete, or edit Once activated, the service technician password will
Operator or Supervisor passwords using the Dash remain active until the key is turned to the OFF
Display or PC Service tool. position and the Password Time-Out function cycles
through the Time Delay setting. The service techni-
The default Service Level password installed at the cian password can also be immediately disabled after
factory is 55555. Use this password when installing completing the lift truck service by turning the key to
the lift truck at the customer location to set up cus- the OFF position and then pressing the * key three
tomer passwords in the display. When initial instal- times *,*,*.
lation is complete, choose a new personal password
and enter it into the dash display. When you have NOTE: The Service Technician must install the first
entered your personal service technician password in Supervisor password into the dash display. Once an
the dash display, the default password can no longer initial Supervisor password is installed, then that
be used to access the service technician function of password access can add additional Supervisor pass-
the dash display. If a Service Technician password is words to the dash display.

Confidential/Proprietary - Do Not Copy or Duplicate 3


Passwords 2200 SRM 1131

ADDING PASSWORDS Service Technician - Has all rights allowed for


Operator, Lockout Reset and Supervisor pass-
After entering the Add Password menu, enter the words, plus the ability to add, delete, and edit
new user’s five-digit password using the number Service passwords; view all diagnostic informa-
keys and press the * key to add the password. See tion, and adjust all service access parameters
Table 3. You will be asked to enter the password within the pre-set limits. On trucks equipped
type. with the hood switch option, a Service password
allows truck to be started with hood open.
Select:
Operator - Allows truck operation. See the section User Interface, Supervisor 2200
Lockout Reset - Allows person to reset the pass- SRM 1130 for other Password Administration infor-
word function after password lockout has been en- mation and instructions.
abled.
Supervisor - Same rights as the Service level
password except the Supervisor level can not add,
change, or delete Service level passwords.

Table 3. Add Password Menu

Passwords
Enter
Password


Scroll

Main Menu Passwords Enter Password Type Select One
Passwords Press * Key Add Password Press * Key Password Press * Key Operator Password Type


Scroll

Password Type
Lockout Reset


Scroll

Password Type
Supervisor


Scroll

Password Type
Technician

4 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 Hourmeters

Hourmeters
This function allows the service technician access to Engine hours accumulate any time the engine is
the various hourmeter readings available on the lift running.
truck. When this menu is accessed, you can view System hours accumulate anytime system power
the engine hours, system hours, and starter hours. is on.
See Table 4. If the lift truck is equipped with op- Hydraulic hours accumulate anytime a powered
tional electro-hydraulics, hydraulic hours will also be hydraulic function is being used.
shown in the menu. The hourmeters are accessible Starter hours accumulate anytime the engine
with the engine running. starter solenoid is activated.

Table 4. Hourmeters Menu

Main Menu Hourmeters When Finished Viewing, Press *


Hourmeters Press * Key Engine Hours XXXXX Key to Return to the Main Menu

SCROLL

Hourmeters
System Hours XXXXX

SCROLL

Hourmeters
Hydraulic Hours XXXXX

SCROLL

Hourmeters
Starter Hours XXXXX

SCROLL

Hourmeters
Back One Level

Confidential/Proprietary - Do Not Copy or Duplicate 5


View Versions 2200 SRM 1131

View Versions
Upon entering the View Versions Menu from the VSM VERSIONS
Main Menu, the following menu functions are visible
to the service technician: This function allows the service technician access to
• Vehicle Systems Manager the hardware, software, and configuration versions
• Dash Display currently installed on the lift truck.
• Engine Controller (if equipped)
From the View Versions menu, select the Vehicle
• Transmission (Xmsn) Controller (if equipped)
System Manager menu and press the * key. Using
• Truck Serial Number
the scroll keys, you can view the hardware, software,
• Truck Configuration
and configuration versions of the vehicle system
Use the scroll keys to move to the desired function manager. See Table 5. Select Back One Level, then
and press the * key to select the function. press the * key to return to the previous menu.

Table 5. View VSM Versions Menu

Main Menu View Versions Vehicle Syst Manager


View Versions Press * Key Vehicle Syst Manager Press * Key Hardware XXXXXXXX

SCROLL

Vehicle Syst Manager
Software XXXXXXXX

SCROLL

Vehicle Syst Manager
Config XXXXXXXX

SCROLL

Vehicle Syst Manager
Back One Level

6 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 View Versions

DASH DISPLAY VERSIONS you can view the hardware, software, and configura-
tion versions of the dash display. See Table 6. Select
This function allows the service technician access to Back One Level, then press the * key to return to the
the hardware, software, and configuration versions previous menu.
of the dash display currently installed on the lift
truck.

From the View Versions menu, select the Dash Dis-


play menu and press the * key. Using the scroll keys,

Table 6. View Dash Display Versions Menu

Main Menu View Versions


View Versions Press * Key Vehicle Syst Manager

SCROLL

View Versions Dash Display
Dash Display Press * Key Hardware XXXXXXXX

SCROLL

Dash Display
Software XXXXXXXX

SCROLL

Dash Display
Config XXXXXXXX

SCROLL

Dash Display
Back One Level

Confidential/Proprietary - Do Not Copy or Duplicate 7


View Versions 2200 SRM 1131

ENGINE CONTROLLER VERSION From the View Versions menu, select the Engine
Controller menu and press the * key. Using the
If the lift truck is equipped with the Engine Con- scroll keys, you can view the hardware and software
troller Version, this function will allow the service versions of the engine controller. See Table 7. Select
technician access to the hardware and software ver- Back One Level, then press the * key to return to
sions of the engine controller currently installed on the previous menu.
the lift truck.

Table 7. View Engine Controller Versions Menu

Main Menu Press * View Versions


View Versions Key Vehicle Syst Manager


SCROLL

View Versions Press * Engine Controller
Engine Controller Key Hardware XXXXXXXX


SCROLL

Engine Controller
Software XXXXXXXX

SCROLL

Engine Controller
Back One Level

8 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 View Versions

TRANSMISSION (XMSN) CONTROLLER From the View Versions menu, select the Xmsn Con-
VERSION troller menu and press the * key. Using the scroll
keys, you can view the hardware and software ver-
If the lift truck is equipped with the Transmission sions of the transmission controller. See Table 8. Se-
Controller Version, this function will allow the ser- lect Back One Level, then press the * key to return
vice technician access to the hardware and software to the previous menu.
versions of the optional transmission controller cur-
rently installed on the lift truck.

Table 8. View Transmission Controller Versions Menu

Main Menu View Versions


View Versions Press * Key Vehicle Syst Manager

SCROLL

View Versions Xmsn Controller
Xmsn Controller Press * Key Hardware XXXXXXXX

SCROLL

Xmsn Controller
Software XXXXXXXX

SCROLL

Xmsn Controller
Back One Level

Confidential/Proprietary - Do Not Copy or Duplicate 9


View Versions 2200 SRM 1131

TRUCK SERIAL NUMBER truck serial number. See Table 9. Select Back One
Level, then press the * key to return to the previous
This function allows the service technician access to menu.
the truck serial number.

From the View Versions menu, select the Truck Se-


rial Number menu and press the * key to view the

Table 9. View Truck Serial Number Menu

Main Menu View Versions


View Versions Press * Key Vehicle Syst Manager

SCROLL

View Versions Truck Serial Number
Truck Serial Number Press * Key XXXXXXXXXXXXXXX

SCROLL

Truck Serial Number
Back One Level

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2200 SRM 1131 View Versions

TRUCK CONFIGURATION to view the truck configuration codes. See Table 10.
Press the * key to return to the previous menu.
This function allows the service technician to view
the codes for the truck configuration.

From the View Versions menu, select the Truck Con-


fig menu and press the * key. Use the scroll keys

Table 10. View Truck Configuration Menu

Main Menu View Versions


View Versions Press * Key Vehicle Syst Manager


SCROLL

View Versions Truck Config 0 When Finished
Truck Config XXXXXXXXXXXXXXXXX Viewing, Press *
Press * Key Key to Go Back
One Level


SCROLL

Truck Config 1
XXXXXXXXXXXXXXXXX


SCROLL

Truck Config 2
XXXXXXXXXXXXXXXXX

Confidential/Proprietary - Do Not Copy or Duplicate 11


Diagnostics 2200 SRM 1131

Diagnostics
Upon entering the Diagnostics Menu from the Main For a complete description of the Diagnostic func-
Menu, the following menu functions are visible to the tions accessible through the Dash Display. See the
service technician: Diagnostic Troubleshooting Manual 9000 SRM
• Clear Fault Log 1112.
• View Fault Log
• No-Run Data Display Use the scroll keys to move to the desired function
• Engine Accelerator and Throttle Data Display and press the * key to select the function.
• Engine Speeds and Governor Data Display
• Engine Fuel and Emission Data Display CLEAR FAULT LOG
• Engine General Data Display
This function will allow the service technician to
• XMSN/Brake Data Display
clear all fault log entries from the VSM. See Ta-
• Hydraulic Data Display
ble 11.
• General Truck Data Display

Table 11. Clear Fault Log

Main Menu Diagnostics Clear Fault Log Press * Key


Diagnostics Press * Key Clear Fault Log Press * Key No?

SCROLL

Clear Fault Log Press * Key
Yes?

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2200 SRM 1131 Diagnostics

VIEW FAULT LOG


This function will allow the service technician to view
all faults stored in the VSM. All fault codes will be
displayed with the most recent fault listed first. See
Table 12.

Table 12. View Fault Log

Main Menu Diagnostics


Diagnostics Press * Clear Fault
Key Log

SCROLL

Diagnostics 123456-12
VSM 9
View Fault Press * Key 1st
#
12 Press * Key
Log 9 Last

SCROLL

Hydr 123457- 2 # 1 Press * Key
1st 11 Last 11

SCROLL

ECU 111111- 3 # 12 Press * Key
1st 5 Last 9

Confidential/Proprietary - Do Not Copy or Duplicate 13


Diagnostics 2200 SRM 1131

NO-RUN DATA DISPLAY or value, press the * key to return to the previous
menu.
This function will allow the service technician to view
inputs or values listed in the menu when the engine NOTE: Depending on how an individual lift truck is
is not running. Use the scroll keys to move to the de- equipped, some functions shown in the menu may not
sired function and press the * key to select the func- be available for viewing.
tion. See Table 13. When finished viewing an input

Table 13. No-Run Data Display

Main Menu Diagnostics


Diagnostics Press * Key Clear Fault Log

↑ Scroll ↓

Diagnostics No-Run Data Display Accelerator Pedal A


No-Run Data Display Press * Key Accelerator Pedal A Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

No-Run Data Display Accelerator Pedal B


Accelerator Pedal B Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

No-Run Data Display Throttle Position A


Throttle Position A Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

No-Run Data Display Throttle Position B


Throttle Position B Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

No-Run Data Display Hyd Lift/Lower Input


Hyd Lift/Lower Input Press * Key XX% Press * Key
↑ Scroll ↓

No-Run Data Display Hydraulic Tilt Input


Hydraulic Tilt Input Press * Key XX% Press * Key
↑ Scroll ↓

No-Run Data Display Hydraulic Aux 1 Input


Hydraulic Aux 1 Input Press * Key XX% Press * Key
↑ Scroll ↓

No-Run Data Display Hydraulic Aux 2 Input


Hydraulic Aux 2 Input Press * Key XX% Press * Key

14 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 Diagnostics

ENGINE ACCELERATOR AND THROTTLE Table 14. When finished viewing an input or value,
DATA DISPLAY press the * key to return to the previous menu.

This function will allow the service technician to view NOTE: Depending on how an individual lift truck is
all inputs and other values associated with the accel- equipped, some functions shown in the menu may not
erator and throttle sensors while the engine is oper- be available for viewing.
ating. Use the scroll keys to move to the desired func-
tion and press the * key to select the function. See

Table 14. Engine Accelerator and Throttle Data Display

Main Menu Diagnostics


Diagnostics Press * Key Clear Fault Log

↑ Scroll ↓

Diagnostics Engine Accel & Throt Accelerator Pedal A


Engine Accel & Throt Press * Key Accelerator Pedal A Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Accelerator Pedal B


Accelerator Pedal B Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Accelerator Pedal %


Accelerator Pedal % Press * Key XX% Press * Key
↑ Scroll ↓

Engine Accel & Throt Throttle Position A


Throttle Position A Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Throttle Position B


Throttle Position B Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Accelerator Pedal %


Accelerator Pedal % Press * Key XX% Press * Key
↑ Scroll ↓

Engine Accel & Throt Cable-Actuated TPS


Cable-Actuated TPS Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Gasoline ECU TPS


Gasoline ECU TPS Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Throt Sens Supply A


Throt Sens Supply A Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Throt Sens Supply B


Throt Sens Supply B Press * Key XXXXX Volts Press * Key

Confidential/Proprietary - Do Not Copy or Duplicate 15


Diagnostics 2200 SRM 1131

ENGINE SPEEDS AND GOVERNOR DATA to select the function. See Table 15. When finished
DISPLAY viewing an input or value, press the * key to return
to the previous menu.
This function will allow the service technician to
view all inputs and other values associated with the NOTE: Depending on how an individual lift truck is
speeds and governing of the engine control system equipped, some functions shown in the menu may not
while the engine is operating. Use the scroll keys be available for viewing.
to move to the desired function and press the * key

Table 15. Engine Speeds and Governor Data Display

Main Menu
Diagnostics
Press * Diagnostics
Clear Fault Log
Key

↑ Scroll ↓

Diagnostics
Engine Speeds & Gov
Press * Engine Speeds & Gov
Engine Speed (RPM) Press * Key Engine Speed (RPM)
XXXX RPM Press * Key
Key

↑ Scroll ↓

Engine Speeds & Gov Gasoline ECU Speed


Gasoline ECU Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

Engine Speeds & Gov Requested Speed


Requested Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

Engine Speeds & Gov Target Idle Speed


Target Idle Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

Engine Speeds & Gov Governed Speed


Governed Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

Engine Speeds & Gov Governing Status


Governing Status Press * Key XX Press * Key
↑ Scroll ↓

Engine Speeds & Gov Torque Mode


Torque Mode Press * Key XX Press * Key
↑ Scroll ↓

Engine Speeds & Gov Actual Engine Torque


Actual Engine Torque Press * Key XX% Press * Key
↑ Scroll ↓

Engine Speeds & Gov Requested Torque


Requested Torque Press * Key XX% Press * Key

16 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 Diagnostics

ENGINE FUEL AND EMISSIONS DATA or value, press the * key to return to the previous
DISPLAY menu.

This function will allow the service technician to view NOTE: Depending on how an individual lift truck is
inputs and other values associated with the engine equipped, some functions shown in the menu may not
fuel and emissions control system while the engine be available for viewing.
is operating. Use the scroll keys to move to the de-
sired function and press the * key to select the func-
tion. See Table 16. When finished viewing an input

Table 16. Engine Fuel and Emissions Data Display

Main Menu
Diagnostics Press * Diagnostics
Clear Fault Log
Key

↑ Scroll ↓

Diagnostics
Engine Fuel & Emissn Press * Engine Fuel & Emissn
Actual Ign Timing Press * Actual Ign Timing
XX Press * Key
Key Key

↑ Scroll ↓

Engine Fuel & Emissn


Desired Ign Timing Press * Desired Ign Timing
XX Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


Inlet Air Temp Press * Inlet Air Temp
XXX F Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


Manifold Abs Press Press * Manifold Abs Press
X PSI Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


Fuel Pump Status Press * Fuel Pump Status
X Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


Fuel Ctrl Status Sn1
Press * Fuel Ctrl Status Sn1
X Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


Fuel Ctrl Status Sn2
Press * Fuel Ctrl Status Sn2
X Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


Short Term FuelTrim1
Press * Short Term FuelTrim1
XX% Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


Short Term FuelTrim2 Press * Short Term FuelTrim2
XX% Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


Long Term Fuel Trim Press * Long Term Fuel Trim
XX% Press * Key
Key

Confidential/Proprietary - Do Not Copy or Duplicate 17


Diagnostics 2200 SRM 1131

Table 16. Engine Fuel and Emissions Data Display (Continued)

↑ Scroll ↓

18 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 Diagnostics

Table 16. Engine Fuel and Emissions Data Display (Continued)

Engine Fuel & Emissn


Oxygen Sensor 1 Volt Press * Oxygen Sensor 1 Volt
XXXX Volts Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


Oxygen Sensor 2 Volt Press * Oxygen Sensor 2 Volt
XXXX Volts Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


O2 Sensor1 Heat Duty Press * O2 Sensor1 Heat Duty
XX% Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


O2 Sensor2 Heat Duty
Press * O2 Sensor2 Heat Duty
XX% Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


Idle Air Ctrl Valve
Press * Idle Air Ctrl Valve
XX% Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn


Test Mode Status
Press * Test Mode Status
X Press * Key
Key

Confidential/Proprietary - Do Not Copy or Duplicate 19


Diagnostics 2200 SRM 1131

ENGINE GENERAL DATA DISPLAY NOTE: Depending on how an individual lift truck is
equipped, some functions shown in the menu may not
This function allows the service technician to view be available for viewing.
inputs and other values associated with the general
engine control system while the engine is operating.
Use the scroll keys to move to the desired function
and press the * key to select the function. See Ta-
ble 17. When finished viewing an input or value,
press the * key to return to the previous menu.

Table 17. Engine General Data Display

Main Menu Diagnostics


Diagnostics Press * Key Clear Fault Log

↑ Scroll ↓

Diagnostics Engine General Data Engine Coolant Temp


Engine General Data Press * Key Engine Coolant Temp Press * Key XXX F Press * Key
↑ Scroll ↓

Engine General Data Coolant Temp - ECU


Coolant Temp - ECU Press * Key XXX F Press * Key
↑ Scroll ↓

Engine General Data Engine Oil Pressure


Engine Oil Pressure Press * Key XX PSI Press * Key
↑ Scroll ↓

Engine General Data XXXXXXXXXXXXXXX


Engine Starter Output Press * Key XXX Press * Key
↑ Scroll ↓

Engine General Data ECU Battery Voltage


ECU Battery Voltage Press * Key XXXX Volts Press * Key
↑ Scroll ↓

Engine General Data ECU Ignition Voltage


ECU Ignition Voltage Press * Key XXXX Volts Press * Key
↑ Scroll ↓

Engine General Data Malfunction Light


Malfunction Light Press * Key X Press * Key
↑ Scroll ↓

Engine General Data ECU Make


ECU Make Press * Key XXX Press * Key
↑ Scroll ↓

Engine General Data ECU Model


ECU Model Press * Key XXX Press * Key

20 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 Diagnostics

XMSN/BRAKE DATA DISPLAY viewing an input or value, press the * key to return
to the previous menu.
This function will allow the service technician to view
inputs from the Transmission and Braking systems NOTE: Depending on how an individual lift truck is
while the engine is running. Use the scroll keys to equipped, some functions shown in the menu may not
move to the desired function and press the * key to be available for viewing.
select the function. See Table 18. When finished

Table 18. XMSN Brake Data Display

Main Menu Diagnostics


Diagnostics Press * Key Fault Logs

↑ Scroll ↓

Diagnostics XMSN/Brake Data Display Forward Switch


XMSN/Brake Data Disp Press * Key Forward Switch Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Reverse Switch


Reverse Switch Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Brake Pressure


Brake Pressure Press * Key XXX psi Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Parking Brake Sensor


Parking Brake Sensor Press * Key XXXX Volts Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Inch/Brake Position


Inch/Brake Position Press * Key XXXX Volts Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Brake Fluid Level


Brake Fluid Level Press * Key Switch Open Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Input Speed


Xmsn Input Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Output Speed


Xmsn Output Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Forward 1 Pressure


Xmsn Forward 1 Pressure Press * Key XXX psi Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Forward 2 Pressure


Xmsn Forward 2 Pressure Press * Key XXX psi Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Reverse Pressure


Xmsn Reverse Pressure Press * Key XXX psi Press * Key
↑ Scroll ↓

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Diagnostics 2200 SRM 1131

Table 18. XMSN Brake Data Display (Continued)

XMSN/Brake Data Display Xmsn Oil Temp


Xmsn Oil Temp Press * Key XXX F Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Forward 1 Valve


Xmsn Forward 1 Valve Press * Key XXX Amps Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Forward 2 Valve


Xmsn Forward 2 Valve Press * Key XXX Amps Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Reverse Valve


Xmsn Reverse Valve Press * Key XXX Amps Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Travel Speed Sensor


Travel Speed Sensor Press * Key Speed XX MPH Press * Key

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2200 SRM 1131 Diagnostics

HYDRAULIC DATA DISPLAY an input or value, press the * key to return to the
previous menu.
This function will allow the service technician to view
inputs and values from the hydraulic system while NOTE: Depending on how an individual lift truck is
the engine is running. Use the scroll keys to move equipped, some functions shown in the menu may not
to the desired function and press the * key to select be available for viewing.
the function. See Table 19. When finished viewing

Table 19. Hydraulic Data Display

Main Menu Diagnostics


Diagnostics Press * Key Fault Logs

↑ Scroll ↓

Diagnostics Hydraulic Data Display Lift Height Sensor


Hydraulic Data Display Press * Key Lift Height Sensor Press * Key XXXX Volts Press * Key
↑ Scroll ↓

Hydraulic Data Display Tilt Stop Sensor


Tilt Stop Sensor Press * Key XXXX Volts Press * Key
↑ Scroll ↓

Hydraulic Data Display Lift Valve Output


Lift Valve Output Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Lower Valve Output


Lower Valve Output Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Tilt Fw Valve Output


Tilt Fw Valve Output Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Tilt Bk Valve Output


Tilt Bk Valve Output Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Aux 1 Output Dir A


Aux 1 Output Dir A Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Aux 1 Output Dir B


Aux 1 Output Dir B Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Aux 2 Output Dir A


Aux 2 Output Dir A Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Aux 2 Output Dir B


Aux 2 Output Dir B Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Aux 3 Output Dir A


Aux 3 Output Dir A Press * Key XXXX Amps Press * Key
↑ Scroll ↓

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Diagnostics 2200 SRM 1131

Table 19. Hydraulic Data Display (Continued)

Hydraulic Data Display Aux 3 Output Dir B


Aux 3 Output Dir B Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Manual Interlock Out


Manual Interlock Out Press * Key XXXXXXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Hyd Lift/Lower Input


Hyd Lift/Lower Input Press * Key XX% Press * Key
↑ Scroll ↓

Hydraulic Data Display Hydraulic Tilt Input


Hydraulic Tilt Input Press * Key XX% Press * Key
↑ Scroll ↓

Hydraulic Data Display Hydraulic Aux 1 Input


Hydraulic Aux 1 Input Press * Key XX% Press * Key
↑ Scroll ↓

Hydraulic Data Display Hydraulic Aux 2 Input


Hydraulic Aux 2 Input Press * Key XX% Press * Key
↑ Scroll ↓

Hydraulic Data Display Hydraulic Lift Pressure


Hydraulic Lift Pressure Press * Key XXXX psi Press * Key
↑ Scroll ↓

Hydraulic Data Display Hydraulic Filter


Hydraulic Filter Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Hyd Funct Switch 1


Hyd Funct Switch 1 Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Hyd Funct Switch 2


Hyd Funct Switch 2 Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Hyd Funct Switch 3


Hyd Funct Switch 3 Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Hyd Funct Switch 4


Hyd Funct Switch 4 Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Armrest-Down Switch


Armrest-Down Switch Press * Key Switch XXXXXXX Press * Key

24 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 Diagnostics

GENERAL TRUCK DATA DISPLAY finished viewing an input or value, press the * key
to return to the previous menu.
This function will allow the service technician to view
inputs and values associated with the general lift NOTE: Depending on how an individual lift truck is
truck operation while the engine is running. Use the equipped, some functions shown in the menu may not
scroll keys to move to the desired function and press be available for viewing.
the * key to select the function. See Table 20. When

Table 20. General Truck Data Display

Main Menu Diagnostics


Diagnostics Press * Key Fault Logs

↑ Scroll ↓

Diagnostics General Data Display Truck Voltage


General Data Display Press * Key Truck Voltage Press * Key XXXX Volts Press * Key
↑ Scroll ↓

General Data Display Engine Cover Switch


Engine Cover Switch Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Seat Sensor


Seat Sensor Press * Key XXXX Volts Press * Key
↑ Scroll ↓

General Data Display Fuel Level Sensor


Fuel Level Sensor Press * Key XXXX Volts Press * Key
↑ Scroll ↓

General Data Display "1" Button


"1" Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display "2" Button


"2" Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display "3" Button


"3" Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Front Wiper Button


Front Wiper Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Rear Wiper Button


Rear Wiper Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Washer Button


Washer Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Left Turn Signal


Left Turn Signal Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

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Diagnostics 2200 SRM 1131

Table 20. General Truck Data Display (Continued)

General Data Display Right Turn Signal


Right Turn Signal Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Accelerometer X-axis


Accelerometer X-axis Press * Key XXXX Volts Press * Key
↑ Scroll ↓

General Data Display Accelerometer Y-axis


Accelerometer Y-axis Press * Key XXXX Volts Press * Key
↑ Scroll ↓

General Data Display Steering Wheel Sensor


Steering Wheel Sensor Press * Key XX Volts Press * Key
↑ Scroll ↓

General Data Display Steer Tire < Sensor


Steer Tire < Sensor Press * Key XX Volts Press * Key

26 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 Set Travel and Braking

Set Travel and Braking


Upon entering the Set Travel and Braking menu, the truck speed limit. Speed may be set from a minimum
following menu functions are visible to the service of 6 km/h (4 mph) up to the maximum allowed for the
technician: lift truck model being adjusted. The speed may be
• Speed Limit set in 1 km/h (0.5 mph) increments up to a maximum
• Acceleration Rate speed of 24 km/h (15 mph). Setting the speed limit
• Auto-Deceleration Rate higher than the maximum allowed for the lift truck
• Set Power Reversal Rate model being adjusted will cause this function to be
• Set Inching/Brake Overlap deactivated.

Use the scroll keys to move to the desired function From the Set Travel and Braking menu, select Set
and press the * key to select the function. Speed Limit and press the * key. Enter the desired
limit for maximum truck speed or use the scroll keys
SPEED LIMIT to select Speed Limit Off. See Table 21. Press the *
key to save your selection and access the Exit Options
If the lift truck is configured for optional speed limit, menu.
this function can be used to adjust or deactivate the

Table 21. Speed Limit Menu

Select Maximum Speed from


Main Menu Set Travel & Braking Set Speed Limit
Set Travel & Braking Press * Key Set Speed Limit Press * Key Speed Limit Off
Menu or Turn the Speed Limit
*
Off and Press Key to Exit


SCROLL

Set Speed Limit


Max Speed 15.0 mph


SCROLL

Set Speed Limit


Max Speed 4.0 mph

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Set Travel and Braking 2200 SRM 1131

ACCELERATION RATE a number lower than 10 will result in a slower rate


of acceleration.
If the lift truck is configured for optional Dura-
Match™ Plus or DuraMatch™ Plus2 transmissions, From the Travel and Braking menu, select Set Accel-
this function can be used to adjust the travel rate eration and press the * key. See Table 22. Select a
of acceleration. The rate of acceleration can be ad- number from 1 to 10 and press the * key to save your
justed using a scale of 1 to 10. Using a setting of 10 selection and access the Exit Options menu.
will result in the fastest rate of acceleration. Using

Table 22. Acceleration Rate Menu

Main Menu Set Travel & Braking


Set Travel & Braking Press * Key Set Speed Limit


SCROLL

Set Travel & Braking Set Acceleration Rate from 1


Set Acceleration Press * Key Set Acceleration 10
*
to 10 and Press Key to Exit


SCROLL

Set Acceleration 1

AUTO-DECELERATION RATE fastest rate of deceleration. Using a number lower


than 10 will result in a slower rate of deceleration.
If the lift truck is configured for optional Dura-
Match™ Plus or DuraMatch™ Plus2 transmissions, From the Travel and Braking menu, select Set Auto-
this function can be used to adjust the travel rate of Decel and press the * key. See Table 23. Select a
deceleration when the accelerator pedal is released. number from 1 to 10 and press the * key to save your
The rate of deceleration can be adjusted using a scale selection and access the Exit Options menu.
of 1 to 10. Using a setting of 10 will result in the

Table 23. Auto-Decel Menu

Main Menu Set Travel & Braking


Set Travel & Braking Press * Key Set Speed Limit


SCROLL

Set Travel & Braking Set Auto-Decel Rate from 1 to


Set Auto-Decel Press * Key Set Auto-Decel 10
*
10 and Press Key to Exit


SCROLL

Set Auto-Decel 1

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2200 SRM 1131 Set Travel and Braking

SET POWER REVERSAL RATE setting of 10 will result in the fastest rate of deceler-
ation. Using a number lower than 10 will result in a
If the lift truck is configured for optional Dura- slower rate of deceleration.
Match™ Plus or DuraMatch™ Plus2 transmissions,
this function can be used to adjust the travel rate of From the Travel and Braking menu, select Power Re-
deceleration when the truck is required to reverse versal and press the * key. See Table 24. Select a
direction while traveling. The rate of deceleration number from 1 to 10 and press the * key to save your
can be adjusted using a scale of 1 to 10. Using a selection and access the Exit Options menu.

Table 24. Power Reversal Menu

Main Menu Set Travel & Braking


Set Travel & Braking Press * Key Set Speed Limit


SCROLL

Set Power Reversal Rate


Set Travel & Braking
Set Power Reversal Press * Key Set Power Reversal 10 from 1 to 10 and
*
Press Key to Exit


SCROLL

Set Power Reversal 1

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Set Travel and Braking 2200 SRM 1131

SET INCHING/BRAKE OVERLAP Typically, overlap will be set low if high rpm hy-
draulic operation is required at low travel speeds.
This function is available for all lift trucks except High overlap is typically used to hold the lift truck
lift truck models S6.0FT, S7.0FT (S135FT, S155FT) in position at low travel speed when operating on
(D024) and H6.0FT, H7.0FT (H135FT, H155FT) uneven or sloped terrain.
(H006) that are equipped with a two speed Ba-
sic Powershift transmission. Use this function to From the Travel and Braking menu, select Set Inch/
change the amount of overlap between the brake Brk Overlap and press the * key. See Table 25. Select
and the transmission. The overlap can be adjusted a number from 1 to 10 and press the * key to save
using a scale of 1 to 10. Using a setting of 10 will your selection and access the Exit Options menu.
result in the most overlap. Using a setting of 1 will
result in the transmission being decoupled before
brake system pressure begins to rise (no overlap).

Table 25. Inch/Brake Overlap Menu

Main Menu Set Travel & Braking


Set Travel & Braking Press * Key Set Speed Limit


SCROLL

Set Inch/Brake Overlap


Set Travel & Braking
Set Inch/Brk Overlap Press * Key Set Inch/Brk Overlap 10 from 1 to 10 and
*
Press Key to Exit


SCROLL

Set Inch/Brk Overlap 1

30 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 Setup Hydraulics

Setup Hydraulics
Upon entering the Setup Hydraulics Menu from the NOTE: For all hydraulic settings, a setting of 10 will
Main Menu, the following menu functions are visible allow the function to operate at the maximum flow
to the service technician: rate of the lift truck.
• Lift Maximum Speed
• Lower Maximum Speed LIFT MAXIMUM SPEED
• Tilt Maximum Speed
• Aux. Function 1 Dir A Max Speed If the lift truck is equipped with optional electro-hy-
• Aux. Function 1 Dir B Max Speed draulics, this function can be used to set the maxi-
• Aux. Function 2 Dir A Max Speed mum mast lift speed. The lift speed can be adjusted
• Aux. Function 2 Dir B Max Speed using a scale of 1 to 10. Using a setting of 10 will
• Aux. Function 3 Dir A Max Speed result in maximum lift speed. Using a number less
• Aux. Function 3 Dir B Max Speed than 10 will result in a slower lift speed.
• Lift Lower Ramp Rate
From the Setup Hydraulics menu, select Lift Max
• Hyd. Aux. Ramp Rate
Speed and press the * key. See Table 26. Select a
• Return To Set Tilt Delay/On/Off
number from 1 to 10 and press the * key to save your
Use the scroll keys to move to the desired function selection and access the Exit Options menu.
and press the * key to select the function.

Table 26. Lift Speed Menu

Select Lift Maximum


Main Menu Setup Hydraulics
Setup Hydraulics Press * Key Lift Max Speed Press * Key Lift Max Speed 10 Speed from 1 to 10 and
Press * Key to Exit


SCROLL

Lift Max Speed 1

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Setup Hydraulics 2200 SRM 1131

LOWER MAXIMUM SPEED a number lower than 10 will result in a slower low-
ering speed.
If the lift truck is equipped with optional electro-hy-
draulics, this function can be used to set the maxi- From the Setup Hydraulics menu, select Lower Max
mum mast lowering speed. The lowering speed can Speed and press the * key. See Table 27. Select a
be adjusted using a scale of 1 to 10. Using a setting number from 1 to 10 and press the * key to save your
of 10 will result in maximum lowering speed. Using selection and access the Exit Options menu.

Table 27. Lower Speed Menu

Main Menu Setup Hydraulics


Setup Hydraulics Press * Key Lift Max Speed


SCROLL

Set Lower Maximum
Setup Hydraulics
Lower Max Speed Press * Key Lower Max Speed 10 Speed from 1 to 10 and
Press * Key to Exit


SCROLL

Lower Max Speed 1

TILT MAXIMUM SPEED From the Setup Hydraulics menu, select Tilt Max
Speed and press the * key. See Table 28. Select a
If the lift truck is equipped with optional electro-hy- number from 1 to 10 and press the * key to save your
draulics, this function can be used to set the maxi- selection and access the Exit Options menu.
mum mast tilt speed. The tilt speed can be adjusted
using a scale of 1 to 10. Using a setting of 10 will re-
sult in maximum tilt speed. Using a number lower
than 10 will result in a slower tilt speed.

Table 28. Tilt Speed Menu

Main Menu Setup Hydraulics


Setup Hydraulics Press * Key Lift Max Speed


SCROLL

Set Tilt Maximum
Setup Hydraulics
Tilt Max Speed Press * Key Tilt Max Speed 10 Speed from 1 to 10 and
Press * Key to Exit


SCROLL

Tilt Max Speed 1

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2200 SRM 1131 Setup Hydraulics

For the setting of auxiliary functions and definitions


of Direction A and Direction B, see Figure 2.

A. E-HYD CONTROLS
B. JOYSTICK CONTROLS
1. AUX 1 OR AUX 2 - DIRECTION A (↑) / DIRECTION B (↓)
2. AUX 2 OR AUX 3 - DIRECTION A (↑) / DIRECTION B (↓)
3. FOURTH LEVER
4. THIRD LEVER
5. AUX 1 - DIRECTION A (↑) / DIRECTION B (↓)
6. AUX 2 - DIRECTION A (↑) / DIRECTION B (↓)
7. SEAT ARMREST

Figure 2. Auxiliary Functions

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Setup Hydraulics 2200 SRM 1131

AUXILIARY FUNCTION ONE, DIRECTION maximum auxiliary function speed. Using a num-
A, MAXIMUM SPEED ber lower than 10 will result in a slower auxiliary
function speed.
If the lift truck is equipped with optional elec-
tro-hydraulics, this function can be used to set the From the Setup Hydraulics menu, select Aux 1 Max
maximum auxiliary function speed in direction A. Spd Dir A and press the * key. See Table 29. Select
The auxiliary function speed can be adjusted using a number from 1 to 10 and press the * key to save
a scale of 1 to 10. Using a setting of 10 will result in your selection and access the Exit Options menu.

Table 29. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics


Setup Hydraulics Press * Key Lift Max Speed


SCROLL

Set Aux 1 Maximum


Setup Hydraulics
Aux 1 Max Spd Dir A Press * Key Aux 1 Max Spd Dir A 10 Speed Dir A from 1 to 10
*
and Press Key to Exit


SCROLL

Aux 1 Max Spd Dir A 1

AUXILIARY FUNCTION ONE, DIRECTION maximum auxiliary function speed. Using a num-
B, MAXIMUM SPEED ber lower than 10 will result in a slower auxiliary
function speed.
If the lift truck is equipped with optional elec-
tro-hydraulics, this function can be used to set the From the Setup Hydraulics menu, select Aux 1 Max
maximum auxiliary function speed in direction B. Spd Dir B and press the * key. See Table 30. Select
The auxiliary function speed can be adjusted using a number from 1 to 10 and press the * key to save
a scale of 1 to 10. Using a setting of 10 will result in your selection and access the Exit Options menu.

Table 30. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics


Setup Hydraulics Press * Key Lift Max Speed


SCROLL

Set Aux 1 Maximum


Setup Hydraulics
Aux 1 Max Spd Dir B Press * Key Aux 1 Max Spd Dir B 10 Speed Dir B from 1 to 10
*
and Press Key to Exit


SCROLL

Aux 1 Max Spd Dir B 1

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2200 SRM 1131 Setup Hydraulics

AUXILIARY FUNCTION TWO, DIRECTION a setting of 10 will result in maximum auxiliary


A, MAXIMUM SPEED function speed. Using a number lower than 10 will
result in a slower auxiliary function speed.
If the lift truck is equipped with optional electro-hy-
draulics and a four- or five-function valve, this From the Setup Hydraulics menu, select Aux 2 Max
function can be used to set the maximum auxiliary Spd Dir A and press the * key. See Table 31. Select
function speed in direction A. The auxiliary function a number from 1 to 10 and press the * key to save
speed can be adjusted using a scale of 1 to 10. Using your selection and access the Exit Options menu.

Table 31. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics


Setup Hydraulics Press * Key Lift Max Speed


SCROLL

Set Aux 2 Maximum


Setup Hydraulics
Aux 2 Max Spd Dir A Press * Key Aux 2 Max Spd Dir A 10 Speed Dir A from 1 to 10
*
and Press Key to Exit


SCROLL

Aux 2 Max Spd Dir A 1

AUXILIARY FUNCTION TWO, DIRECTION a setting of 10 will result in maximum auxiliary


B, MAXIMUM SPEED function speed. Using a number lower than 10 will
result in a slower auxiliary function speed.
If the lift truck is equipped with optional electro-hy-
draulics and a four- or five-function valve, this From the Setup Hydraulics menu, select Aux 2 Max
function can be used to set the maximum auxiliary Spd Dir B and press the * key. See Table 32. Select
function speed in direction B. The auxiliary function a number from 1 to 10 and press the * key to save
speed can be adjusted using a scale of 1 to 10. Using your selection and access the Exit Options menu.

Table 32. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics


Setup Hydraulics Press * Key Lift Max Speed


SCROLL

Set Aux 2 Maximum


Setup Hydraulics
Aux 2 Max Spd Dir B Press * Key Aux 2 Max Spd Dir B 10 Speed Dir B from 1 to 10
*
and Press Key to Exit


SCROLL

Aux 2 Max Spd Dir B 1

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Setup Hydraulics 2200 SRM 1131

AUXILIARY FUNCTION THREE, 10 will result in maximum auxiliary function speed.


DIRECTION A, MAXIMUM SPEED Using a number lower than 10 will result in a slower
auxiliary function speed.
If the lift truck is equipped with optional electro-hy-
draulics and a five-function valve, this function can From the Setup Hydraulics menu, select Aux 3 Max
be used to set the maximum auxiliary function speed Spd Dir A and press the * key. See Table 33. Select
in direction A. The auxiliary function speed can be a number from 1 to 10 and press the * key to save
adjusted using a scale of 1 to 10. Using a setting of your selection and access the Exit Options menu.

Table 33. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics


Setup Hydraulics Press * Key Lift Max Speed


SCROLL

Set Aux 3 Maximum


Setup Hydraulics
Aux 3 Max Spd Dir A Press * Key Aux 3 Max Spd Dir A 10 Speed Dir A from 1 to 10
*
and Press Key to Exit


SCROLL

Aux 3 Max Spd Dir A 1

AUXILIARY FUNCTION THREE, 10 will result in maximum auxiliary function speed.


DIRECTION B, MAXIMUM SPEED Using a number lower than 10 will result in a slower
auxiliary function speed.
If the lift truck is equipped with optional electro-hy-
draulics and a five-function valve, this function can From the Setup Hydraulics menu, select Aux 3 Max
be used to set the maximum auxiliary function speed Spd Dir B and press the * key. See Table 34. Select
in direction B. The auxiliary function speed can be a number from 1 to 10 and press the * key to save
adjusted using a scale of 1 to 10. Using a setting of your selection and access the Exit Options menu.

Table 34. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics


Setup Hydraulics Press * Key Lift Max Speed


SCROLL

Set Aux 3 Maximum


Setup Hydraulics
Aux 3 Max Spd Dir B Press * Key Aux 3 Max Spd Dir B 10 Speed Dir B from 1 to 10
*
and Press Key to Exit


SCROLL

Aux 3 Max Spd Dir B 1

36 Confidential/Proprietary - Do Not Copy or Duplicate


2200 SRM 1131 Setup Hydraulics

LIFT/LOWER RAMP RATE opening and closing rate of the valve. Changing this
function to a setting less than the factory default set-
If the lift truck is equipped with optional electro-hy- ting of 10 will result in additional travel after the
draulics, this function can be used to adjust the rate Lift/Lower lever is returned to the neutral position.
of valve opening and closing when requesting lift or
lower. This function is adjusted using only the num- From the Setup Hydraulics menu, select Lift/Lower
bers 1, 3, 5, 8, or 10. Using a setting of 10 will result Ramp and press the * key. See Table 35. Select a
in the fastest opening and closing rate of the valve. number (1, 3, 5, 8, or 10) and press the * key to save
Using a setting lower than 10 will result in a slower your selection and access the Exit Options menu.

Table 35. Lift/Lower Ramp Rate Menu

Main Menu Setup Hydraulics


Setup Hydraulics Press * Key Lift Max Speed


SCROLL

Set Lift/Lower Ramp
Setup Hydraulics
Lift/Lower Ramp Press * Key Lift/Lower Ramp 10 from 1 to 10 and
Press * Key to Exit


SCROLL

Lift/Lower Ramp 1

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Setup Hydraulics 2200 SRM 1131

HYDRAULIC AUXILIARY RAMP RATE valve. Changing this function to a setting less than
the factory default setting of 10 will result in addi-
If the lift truck is equipped with optional electro-hy- tional travel after the Hydraulic Auxiliary lever is
draulics, this function can be used to adjust the rate returned to the neutral position.
of valve opening and closing when requesting any
auxiliary function. This function is adjusted using From the Setup Hydraulics menu, select Hydraulic
only the numbers 1, 3, 5, 8, or 10. Using a setting Aux Ramp and press the * key. See Table 36. Enter
of 10 will result in the fastest opening and closing a number (1, 3, 5, 8, or 10) and press the * key to save
rate of the valve. Using a setting lower than 10 will your selection and access the Exit Options menu.
result in a slower opening and closing rate of the

Table 36. Hydraulic Auxiliary Ramp Rate Menu

Main Menu Setup Hydraulics


Setup Hydraulics Press * Key Lift Max Speed


SCROLL

Set Hydraulic Aux Ramp


Setup Hydraulics
Hydraulic Aux Ramp Press * Key Hydraulic Aux Ramp 10 from 1 to 10 and
*
Press Key to Exit


SCROLL

Hydraulic Aux Ramp 1

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2200 SRM 1131 Setup Hydraulics

RETURN TO SET TILT DELAY/ON/OFF From the Setup Hydraulics menu, select Tilt Set-
Point Delay and press the * key. See Table 37. Us-
If the lift truck is configured for optional return to ing the scroll keys, select the desired setting from
set tilt, this function can be used to set the time de- the menu selections. When finished, press the * key
lay before allowing tilt to resume. This function is to save your selection and access the Exit Options
adjusted by selecting a time period from the menu menu.
selection. The function can be set to delay from 0.1
sec. to 3.0 sec. The function can also be deactivated
using the OFF setting. Using the continuous setting
will cause tilt to stop and hold at the set point un-
til the function is returned to neutral or the override
button is pressed.

Table 37. Tilt Delay Menu

Main Menu Setup Hydraulics


Setup Hydraulics Press * Key Lift Max Speed


SCROLL

Set Tilt Set Point Delay


from 0.1 sec to 3.0
Setup Hydraulics Tilt Set Point Delay
Tilt Set Point Delay Press * Key Continuous
sec or Select OFF or
Continuous and Press
* Key to Exit


SCROLL

Tilt Set Point Delay 3.0 sec


SCROLL

Tilt Set Point Delay 0.1 sec


SCROLL

Tilt Set Point Delay


Tilt Set Point Off

Confidential/Proprietary - Do Not Copy or Duplicate 39


Setup Display 2200 SRM 1131

Setup Display
SET SERVICE LANGUAGE to select the desired language. See Table 38. Press
the * key to save your selection and access the Exit
This function allows the service technician to select Options menu.
the language used by the dash display. The dash dis-
play comes with English as the standard language. NOTE: After selecting the new language, it may take
A second language can be downloaded into the dash up to 15 seconds for the new language to become ac-
display and selected for use. tive.

From the Setup Display menu, select Set Service


Language and press the * key. Use the scroll keys

Table 38. Service Language Menu

Select the Service


Main Menu Setup Display Set Service Language Language from the
Setup Display Press * Key Set Service Language Press * Key English Options Provided and
Press * Key to Exit


SCROLL

Set Service Language
Spanish

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2200 SRM 1131 Setup General Items

Setup General Items


Upon entering the Setup General Items Menu from alarm will function. The alarm can be selected to op-
the Main Menu, the following menu functions are vis- erate as a backup alarm, which will operate any time
ible to the service technician: the reverse direction is selected with the travel direc-
• Motion Alarm Activation Type tion control; a forward or reverse travel alarm; any
• Light Shutdown Time-Out travel direction alarm; any hydraulic function alarm;
• Restore Default Settings any travel or hydraulic function alarm; or the alarm
• Restore Engine Controller Default Calibration can be set to operate any time the forward direction
• Impact Sensor - Enable/Disable is selected with the travel direction control.

Use the scroll keys to move to the desired function From the Setup General Items menu, select Alarm
and press the * key to select the function. Type and press the * key. Using the scroll keys, select
the desired alarm type. See Table 39. Press the *
MOTION ALARM ACTIVATION TYPE key to save your selection and access the Exit Options
menu.
If the lift truck is equipped with an optional motion
alarm, this function can be used to select how the

Table 39. Alarm Type Menu

Select Alarm Type from


Main Menu Setup General Items Alarm Type
Setup General Items Press * Key Alarm Type Press * Key Backup
Menu Selections and
*
Press Key to Exit


SCROLL

Alarm Type
Forward


SCROLL

Alarm Type
Travel


SCROLL

Alarm Type
Lift/Lower


SCROLL

Alarm Type
Travel or Lift/Lower


SCROLL

Alarm Type
Forward Switch

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Setup General Items 2200 SRM 1131

LIGHT SHUTDOWN TIME-OUT From the Setup General Items menu, select Light
Shutdown Time and press the * key. Using the scroll
If the lift truck is equipped with optional work lights, keys, select the desired time delay or deactivate the
this function can be used to time-delay or turn off the function. See Table 40. Press the * key to save your
work lights when system power has been turned off. selection and access the Exit Options menu.
This function may be adjusted by entering a delay of
1 to 10 minutes using the menu selections. The delay
function may also be deactivated from the menu.

Table 40. Light Time-Out Menu

Main Menu Setup General Items


Setup General Items Press * Key Alarm Type


SCROLL

Select the Light


Shutdown Interval
from 1 to 10 min.
Setup General Items Light Shutdown Time
Light Shutdown Time Press * Key 10 Minutes
from the Menu
or Deactivate the
Function and Press *
Key to Exit


SCROLL

Light Shutdown Time


1 Minute


SCROLL

Light Shutdown Time


Item Deactivated

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2200 SRM 1131 Setup General Items

RESTORE DEFAULT SETTINGS From the Setup General Items menu, select Restore
Defaults. See Table 41. Press the * key and proceed
This function is used to restore all service technician to the Exit Options menu.
adjustable truck settings to the factory default set-
tings. This function will not change any calibration
settings.

Table 41. Restore Defaults Menu

Main Menu Setup General Items


Setup General Items Press * Key Alarm Type

SCROLL

Setup General Items Press * Key to Exit and
Restore Defaults Restore Defaults

RESTORE ENGINE CONTROLLER From the Setup General Items menu, select Restore
DEFAULT CALIBRATION ECU Defaults. Press the * key, scroll to the Exit
Options menu, and choose the Save and Exit menu
If the lift truck is equipped with a GM engine, this item. See Table 42. Press the * key to restore default
function can be used to restore the system to the fac- values.
tory default values.

Table 42. Restore Settings Menu

Main Menu Setup General Items


Setup General Items Press * Key Alarm Type

SCROLL

Setup General Items Press * Key to Exit and
Restore ECU Defaults Restore Defaults

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Setup General Items 2200 SRM 1131

IMPACT SENSOR - ENABLE/DISABLE


This function will allow the service technician to en-
able or disable the optional impact sensor.

Table 43. Impact Sensor Enable/Disable

Main Menu Press * Setup General Items


Setup General Items Key


SCROLL

Setup General Items Press * Impact Sensor Press * Enable/Disable Press *


Impact Sensor Key Enable/Disabled Key Activated Key


SCROLL

Enable/Disable
Deactivated

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2200 SRM 1131 Setup General Items

IMPACT SENSOR - SOFT IMPACT If your lift truck is configured for optional impact sen-
SETTINGS sor, this function allows the service technician to set
the impact level and averaging time for soft (minor)
NOTE: The information in the following paragraphs impacts. See Table 47 for the recommended impact
describe how to navigate through the Setup Menu sensor settings by truck capacity and tire type.
and enter the data parameters for soft impacts. For
information on the recommended starting values for After entering the Impact Sensor Soft Impact Set-
the impact sensor settings based on truck capacity tings menu, select the Soft Threshold Set menu and
and tire type and for procedures on how to adjust press the * key. See Table 44. Select the impact level
these values, see Adjust Impact Sensor Settings. from the selections listed and press the * key.

Lift trucks equipped with the optional impact sensor, Scroll to the Soft Averaging Time menu and press the
leave the factory with the sensor deactivated and set * key. Select the averaging time for the selections
with default values (see Table 46). The impact sensor listed and press the * key. If you are finished making
is equipped with an accelerometer that measures the changes, scroll to the Exit Options menu and choose
rate and time of truck deceleration continuously and the appropriate action.
monitors how strong the deceleration is and how long
it lasts.

Table 44. Soft Impact Settings Menu

Main Menu
Setup General Items
Press * Setup General Items
Key

↑ Scroll ↓

Select Impact
Setup General Items Press * Impact Sensor Press * Soft Impact Settings Press * Soft Threshold Set Level and
Impact Sensor Key Soft Impact Settings Key Soft Threshold Set Key 2.5 g
Press * Key
↑ Scroll ↓

Soft Threshold Set


↑ Scroll ↓
0.2 g

↑ Scroll ↓

Select Time
Soft Impact Settings
Soft Averaging Time
Press * Soft Averaging Time
12 and Press *
Key Key

↑ Scroll ↓

Soft Averaging Time


1

IMPACT SENSOR - HARD IMPACT with default values (see Table 46). The impact sensor
SETTINGS is equipped with an accelerometer that measures the
rate and time of truck deceleration continuously and
NOTE: The information in the following paragraphs monitors how strong the deceleration is and how long
describe how to navigate through the Setup Menu it lasts.
and enter the data parameters for hard impacts. For
information on the recommended starting values for If your lift truck is configured for optional impact sen-
the impact sensor settings based on truck capacity sor, this function allows the service technician to set
and tire type and for procedures on how to adjust the impact level and averaging time for soft (minor)
these values, see Adjust Impact Sensor Settings. impacts. See Table 47 for the recommended impact
sensor settings by truck capacity and tire type.
Lift trucks equipped with the optional impact sensor,
leave the factory with the sensor deactivated and set

Confidential/Proprietary - Do Not Copy or Duplicate 45


Setup General Items 2200 SRM 1131

If your lift truck is configured for optional impact sen- Scroll to the Hard Averaging time menu and press
sor, this function allows the service technician to set the * key. Select the averaging time for the selections
the impact level and averaging time for hard (major) listed and press the * key. If you are finished making
impacts. changes, scroll to the Exit Options menu and choose
the appropriate action.
After entering the Impact Sensor Hard Impact Set-
tings menu, select the Hard Threshold Set menu and
press the * key. See Table 45. Select the impact level
from the selections listed and press the * key.

Table 45. Hard Impact Settings Menu

Main Menu
Setup General Items
Press * Setup General Items
Key

↑ Scroll ↓

Select
Impact
Setup General Items Press * Impact Sensor Press * Hard Impact Settings Press * Hard Threshold Set Level and
Impact Sensor Key Hard Impact Settings Key Hard Threshold Set Key 3.0 g
Press *
Key

↑ Scroll ↓

Hard Threshold Set


↑ Scroll ↓
0.5 g

↑ Scroll ↓

Select
Hard Impact Settings
Hard Averaging Time
Press * Hard Averaging Time
2
Time and
Press *
Key
Key

↑ Scroll ↓

Hard Averaging Time


1

ADJUST IMPACT SENSOR SETTINGS • Deceleration during impact at the rate of gravity
(g) = 32ft/sec 2 or 9.8m/sec 2
The service technician can enable the impact sensor The figures in the Soft Averaging and Hard Av-
and set and adjust the impact levels and averaging eraging columns represent the amount of time the
times. selected deceleration rate of gravity (soft or hard
threshold) must be sustained in order for an impact
The information in Table 47 is the recommended
to be recorded.
starting values for impact sensor settings based on
lift truck capacity and tire type. In Table 46 and
Table 47, the figures in the Soft Threshold and
Hard Threshold columns represent: (see Figure 3)

Table 46. Impact Sensor Default Settings

Soft Threshold Soft Averaging Hard Threshold Hard Averaging


0.5 g 7 0.8 g 1

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2200 SRM 1131 Setup General Items

Figure 3. Soft and Hard Impact Graph

Confidential/Proprietary - Do Not Copy or Duplicate 47


Setup General Items 2200 SRM 1131

Legend for Figure 3


A. SOFT IMPACT C. POINT AT WHICH IMPACT IS RECORDED AND
B. HARD IMPACT ENGINE SHUTS DOWN

Initial Adjustment of Soft and Hard Impact To adjust the hard threshold, take the soft threshold
Settings value and add 0.3 g. Record the hard threshold value.

NOTE: When adjusting the impact sensor settings, Clear the impact event log (see Impact Sensor - View
be sure to: Impact Event Log). Let the operator drive the truck
• Record the truck identification number, capacity, with the initial settings. Be sure to explain to the
and tire type operator that the impact sensor settings are being
• Record all changes in settings and record all results adjusted and to drive the truck under normal con-
from changes made ditions. If an impact event happens, the following
information must be known:
It is important to remember if there have been any • Was the operator picking up or setting down a load
increases to the default value difference between the • Was the operator bulldozing a load
soft and hard threshold adjustment. • Was the operator driving over rough or uneven ter-
rain
Enter the starting values shown Table 47 based on • Was the impact a soft or hard one
the capacity of the lift truck and the type of tires
used. Apply the brakes to bring the truck to an If no impacts are recorded during normal operations,
abrupt stop. Read and record the value, from the the adjustment is complete. If impacts are recorded
dash display, that was triggered when abruptly during normal operations, go to Readjustment of Soft
stopping the truck. Change the soft threshold to the and Hard Impact Settings.
next highest setting that is above the value that was
triggered when the truck was brought to an abrupt
stop. Record this value.

Table 47. Recommended Starting Values for Impact Sensor Settings by Truck Capacity and Tire Type

Chassis Range Tire Type Soft Soft Hard Hard


Threshold Averaging Threshold Averaging
1-2T Cushion 0.6 g 7 0.9 g 1
1-2T Pneumatic 0.6 g 7 0.9 g 1
2-3T Cushion 0.6 g 7 0.9 g 1
2-3T Pneumatic 0.6 g 7 0.9 g 1
3.5T Cushion 0.5 g 7 0.8 g 1
3.5T Pneumatic 0.5 g 7 0.8 g 1
4-5T Cushion 0.5 g 7 0.8 g 1
4-5T Pneumatic 0.5 g 7 0.8 g 1
5.5T Cushion 0.4 g 7 0.8 g 1
5.5T Pneumatic 0.4 g 7 0.8 g 1
6-7T Cushion 0.4 g 7 0.8 g 1
6-7T Pneumatic 0.4 g 7 0.8 g 1
8T Pneumatic 0.4 g 7 0.8 g 1
9T Pneumatic 0.3 g 7 0.7 g 1

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2200 SRM 1131 Setup General Items

Readjustment of Soft and Hard Impact • New soft impact threshold = no change
Settings
After making the necessary adjustments, have the
If the majority of impacts recorded during the initial operator again operate the lift truck under normal
adjustment period are soft impacts, change the set- conditions to ensure that the adjustments are cor-
tings as follows: rect.
• New soft impact threshold = old soft impact thresh-
old + 0.1 g IMPACT SENSOR - IMPACT
• New hard impact threshold = new soft impact ALARM/SHUTDOWN RESET
threshold + 0.3 g
If your lift truck is configured for optional impact sen-
If the majority of impacts recorded during the initial sor, this function allows the service technician to re-
adjustment period are hard impacts, change the set- set and return the lift truck to normal operation after
tings as follows: an impact sensor shutdown. See Table 48.
• New hard impact threshold = old hard impact
threshold + 0.1 g

Table 48. Shutdown Reset Menu

Main Menu Press * Setup General Items


Setup General Items Key


SCROLL

Setup General Items


Impact Sensor
Press * Impact Sensor
Impact Reset
Press * Impact Reset
Cleared
Press *
Key Key Key

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Setup General Items 2200 SRM 1131

IMPACT SENSOR - ALARM TIME After entering the Impact Sensor Alarm menu, enter
DURATION AND DEACTIVATION the amount of time to sound the alarm. See Table 42.
Enter the time in 15-second increments from zero up
If your lift truck is configured for optional impact sen- to a maximum of 120 seconds. Scrolling down will
sor, this function allows the service technician to set allow you to have the alarm operate continuously af-
the amount of time the impact alarm will sound after ter detecting an impact. Press the * key to access
detecting an impact. The supervisor can also make the Exit Options menu and choose the appropriate
the alarm continuous using this function. action.

Table 49. Alarm Duration Menu

Main Menu
Setup General Items
Press * Setup General Items
Key


SCROLL

Setup General Items


Impact Sensor
Press * Impact Sensor
Impact Enable/Disable
Press * Impact Alarm Time
0 Seconds
Press *
Key Key Key

↑ ↑
SCROLL SCROLL
↓ ↓

Impact Sensor
Impact Alarm Press * Impact Alarm Time
120 Seconds
Key


SCROLL

Impact Alarm Time


Continous

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2200 SRM 1131 Calibrations

IMPACT SENSOR - VIEW IMPACT EVENT After entering the View Impact Event Log menu,
LOG press the * key to enter the log. See Table 43. The
system stores up to 20 log entries. These entries can
If your lift truck is configured for optional impact be viewed by using the scroll keys to move through
sensor, this function allows the service technician to each entry. When finished viewing the log, press the
view the log of the operator password, impact sever- * key, scroll to the Exit Options menu, and choose
ity, date, and time an impact event was recorded. the appropriate action.

Table 50. View Event Log Menu

Main Menu
Setup General Items
Press * Setup General Items
Key


SCROLL

XXXXX
(Operator
Impact Sensor Password)
Setup General Items
Impact Sensor
Press * Impact Enable/ Press * Soft Impact
06/12/06
XXXXX PM Press *
Key Disable Key (Time Key
Impact
Occurred)

↑ ↑
SCROLL SCROLL
↓ ↓

Impact Sensor
Impact Log Press * Hard Impact
06/12/06
XXXXX
(Operator
Key
Password)
XXXXX AM
(Time
Impact
Occurred)

Calibrations
This section contains the basic instructions and dash • Calibrate Auxiliary Valve #3 Direction B Output
display menu navigation steps for performing vari- • Calibrate Transmission Valve
ous truck system calibrations. For complete instruc- • Set Tilt Stop Point
tions for performing these calibrations, see Calibra- • Calibrate Loaded Weight
tion Procedures 8000 SRM 1134. • Calibrate Travel Speed Sensor
• Calibrate Accelerator Pedal
Upon entering the Calibrations Menu from the Main
Menu, the following menu functions are visible to the NOTE: Unless otherwise specified, calibration values
service technician: are not stored in memory until the Save All Changes
• Calibrate Lift Valve Output menu item has been selected by pressing the * key.
• Calibrate Lower Valve Output All calibrations must be performed after replacing a
• Calibrate Tilt Back Valve Output VSM.
• Calibrate Tilt Forward Valve Output
• Calibrate Auxiliary Valve #1 Direction A Output If the lift truck is equipped with optional electro-hy-
• Calibrate Auxiliary Valve #1 Direction B Output draulics, the following functions can be used to cal-
• Calibrate Auxiliary Valve #2 Direction A Output ibrate the electro-hydraulic valve opening threshold
• Calibrate Auxiliary Valve #2 Direction B Output values for the hydraulic functions contained in the
• Calibrate Auxiliary Valve #3 Direction A Output truck configuration data file.

Confidential/Proprietary - Do Not Copy or Duplicate 51


Calibrations 2200 SRM 1131

The functions that can be calibrated are: • Auxiliary Valve #3 Direction A Output
• Lift Valve Output • Auxiliary Valve #3 Direction B Output
• Lower Valve Output
• Tilt Back Valve Output From the Calibrations Menu, select the desired
• Tilt Forward Valve Output electro-hydraulic function requiring calibration and
• Auxiliary Valve #1 Direction A Output press the * key. See Table 51. Refer to Calibration
• Auxiliary Valve #1 Direction B Output Procedures 8000 SRM 1134 for calibration proce-
• Auxiliary Valve #2 Direction A Output dures.
• Auxiliary Valve #2 Direction B Output

Table 51. Calibrate Electro-Hydraulic Valve Menu

Main Menu Calibrations Lift Valve Output Press * Key to Proceed


Calibrations Press * Key Lift Valve Output Press * Key Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Lower Valve Output Press * Key to Proceed
Lower Valve Output Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Tilt Bk Valve Output Press * Key to Proceed
Tilt Bk Valve Output Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Tilt Fw Valve Output Press * Key to Proceed
Tilt Fw Valve Output Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Aux 1 Output Dir A Press * Key to Proceed
Aux 1 Output Dir A Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Aux 1 Output Dir B Press * Key to Proceed
Aux 1 Output Dir B Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Aux 2 Output Dir A Press * Key to Proceed
Aux 2 Output Dir A Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Aux 2 Output Dir B Press * Key to Proceed
Aux 2 Output Dir B Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Aux 3 Output Dir A Press * Key to Proceed
Aux 3 Output Dir A Press * At Creep With Next Function

↑ SCROLL ↓

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2200 SRM 1131 Calibrations

Table 51. Calibrate Electro-Hydraulic Valve Menu (Continued)

Calibrations Press * Key Aux 3 Output Dir B Press * Key to Proceed


Aux 3 Output Dir B Press * At Creep With Next Function

If the calibration was successful, the program will NOTE: Always calibrate the transmission valve if the
store the value and automatically move to the next valve, VSM, or transmission has been replaced.
item in the calibration sequence.
From the Calibrations menu, select Calibrate Xmsn
If the calibration was not successful, the display Valve and press the * key. See Table 52. Refer to
will read, Result Out of Range – Repeat Calibration. Calibration Procedures 8000 SRM 1134 for cali-
Press the * key to repeat the calibration. Repeat the bration procedures.
calibration procedure until the hydraulic function
has been successfully calibrated. After successful calibration of the transmission
valve, the dash display will automatically return
At any time, use the scroll keys to access the Back to the Calibrate Xmsn Valve menu. This completes
1 Level option and press the * key to return to the the calibration procedure. Scroll to the Exit Options
Main Menu. menu and choose the appropriate action.

CALIBRATE TRANSMISSION VALVE NOTE: After successful calibration, the values are
automatically stored. A Save and Exit step is not nec-
This function allows the service technician to cali- essary.
brate the transmission proportional valve after ser-
vicing or replacing the transmission valve.

Table 52. Calibrate Transmission Valve Menu

Main Menu Calibrations


Calibrations Press * Key Lift Valve Output

↑ SCROLL ↓

When Calibration
Calibrations Calibrate Xmsn Valve Complete, Will Return
Calibrate Xmsn Valve Press * Key Press * Key to Begin Press * Key Calibrate Xmsn Valve
to Calibration/Calibrate
Xmsn Valve Menu

SET TILT STOP POINT Procedures 8000 SRM 1134 for calibration proce-
dures.
If the lift truck is equipped with optional return to set
tilt, this function is used to calibrate that feature.

From the Calibrations menu, select Set Tilt Stop


Point and press the * key. Refer to Calibration

Table 53. Tilt Stop Point Menu

Main Menu Calibrations


Calibrations Press * Key Lift Valve Output
↑ SCROLL ↓

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Calibrations 2200 SRM 1131

Table 53. Tilt Stop Point Menu (Continued)

Calibrations Press * Key With Mast at Press * Key to


Set Tilt Stop Point Press * Key
Desired Stop Point Exit

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2200 SRM 1131 Calibrations

CALIBRATE LOADED WEIGHT If the lift truck is equipped with the optional load
weight feature, this function is used to calibrate the
During initial truck setup, a Weigh Point must be system to display the load weight on the dash display.
permanently marked on the mast. The Weight Point
becomes the reference point for weighing loads. The From the Calibrations menu, select the Load Wt Cal-
Weigh Point is to be marked on the mast where the ibration option. See Table 54. Press the * key. Refer
forks are somewhere between 305 to 610 mm (12 to Calibration Procedures 8000 SRM 1134 for cal-
to 24 in.) off the ground, but never more than the ibration procedures.
free-lift height of the forks.

Table 54. Calibrate Loaded Weight

Main Menu
Calibrations
Press * Calibrations
Lift Valve Output
Key

↑ Scroll ↓

Select Correct Load


Calibrations
Loaded Wt Calibration
Press * Load Weight-Set Zero
Press * With No Load Press * Lift Known Load to
Weighing Height
Press * Scroll to Correct
Weight #### Lbs
Weight from Menu
Selections and Press
Key Key Key
* Key to Exit

CALIBRATE TRAVEL SPEED SENSOR From the Calibrations menu, select the Travel Speed
Sensor option and press the * key. See Table 55. Re-
If the lift truck is equipped with the optional Dura- fer to Calibration Procedures 8000 SRM 1134 for
Match™, DuraMatch™ Plus, or DuraMatch™ Plus2 calibration procedures.
transmissions, this function is used to calibrate the
travel speed sensor. This calibration may be needed If the calibration was not successful, a Result Out
to fine tune the system to account for the use of non of Range – Repeat Calibration message will be dis-
standard size tires on the lift truck. played. Press the * key to recalibrate the travel
speed sensor.

Table 55. Travel Speed Menu

Main Menu Calibrations


Calibrations Press * Key Lift Valve Output

↑ SCROLL ↓

Calibrations
Travel Speed Sensor Press * Key
Travel Speed Sensor
Press * Key to Begin Press * Key
Travel Speed Sensor
Press * Key After 50 ft Press * Key to
Exit

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Calibrations 2200 SRM 1131

CALIBRATE MAZDA LP AND GAS trucks equipped with the Mazda LP or Gas engines
ACCELERATOR PEDAL and electronic control transmission.

This function is used to calibrate the accelerator From the Calibrations menu select the Accelerator
pedal on trucks equipped with the Mazda LP or Gas Pedal option and press the * key. See Table 56. Re-
engine. Perform this calibration when adjusting or fer to Calibration Procedures 8000 SRM 1134 for
first installing an accelerator pedal assembly on fork calibration procedures.

Table 56. Travel Speed Menu

Main Menu Calibrations


Calibrations Press * Key Lift Valve Output

↑ SCROLL ↓

Calibrations Accelerator Pedal XX%


Accelerator Pedal Press * Key XXX RPM

56 Confidential/Proprietary - Do Not Copy or Duplicate


TECHNICAL PUBLICATIONS

2200 SRM 1131 3/07 (7/06)(6/06)(4/06)(7/05)(6/05)(5/05)(12/04) Printed in U.S.A.

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