Professional Documents
Culture Documents
(SERVICE TECHNICIAN)
S30FT, S35FT, S40FTS [E010]; H1.6FT, H1.8FT, H2.0FTS
(H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS ) [F187];
H2.0-3.5FT (H40-70FT) [L177];
S4.0, 4.5, 5.5FT, S5.5FTS ([S80, 100, 120FT];
S80, 100FTBCS, S120FT; S120FTPRS) [G004];
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100,
110, 120FT) [N005]; S6.0FT, S7.0FT (S135FT, S155FT) [D024];
H6.0FT, H7.0FT (H135FT, H155FT) [H006]
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.
• Keep the unit clean and the working area clean and orderly.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
User Interface Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Description ..................................................................................................................................................... 1
Dash Display Menu Access ........................................................................................................................... 1
Menu Navigation ............................................................................................................................................... 2
Main Menu ......................................................................................................................................................... 3
Passwords ........................................................................................................................................................... 3
Adding Passwords.......................................................................................................................................... 4
Hourmeters ........................................................................................................................................................ 5
View Versions ..................................................................................................................................................... 6
VSM Versions................................................................................................................................................. 6
Dash Display Versions................................................................................................................................... 7
Engine Controller Version............................................................................................................................. 8
Transmission (Xmsn) Controller Version ..................................................................................................... 9
Truck Serial Number..................................................................................................................................... 10
Truck Configuration ...................................................................................................................................... 11
Diagnostics ......................................................................................................................................................... 12
Clear Fault Log.............................................................................................................................................. 12
View Fault Log............................................................................................................................................... 13
No-Run Data Display .................................................................................................................................... 14
Engine Accelerator and Throttle Data Display............................................................................................ 15
Engine Speeds and Governor Data Display ................................................................................................. 16
Engine Fuel and Emissions Data Display.................................................................................................... 17
Engine General Data Display ....................................................................................................................... 20
XMSN/Brake Data Display ........................................................................................................................... 21
Hydraulic Data Display................................................................................................................................. 23
General Truck Data Display ......................................................................................................................... 25
Set Travel and Braking...................................................................................................................................... 27
Speed Limit .................................................................................................................................................... 27
Acceleration Rate........................................................................................................................................... 28
Auto-Deceleration Rate ................................................................................................................................. 28
Set Power Reversal Rate ............................................................................................................................... 29
Set Inching/Brake Overlap............................................................................................................................ 30
Setup Hydraulics ............................................................................................................................................... 31
Lift Maximum Speed ..................................................................................................................................... 31
Lower Maximum Speed................................................................................................................................. 32
Tilt Maximum Speed ..................................................................................................................................... 32
Auxiliary Function One, Direction A, Maximum Speed.............................................................................. 34
Auxiliary Function One, Direction B, Maximum Speed.............................................................................. 34
Auxiliary Function Two, Direction A, Maximum Speed.............................................................................. 35
Auxiliary Function Two, Direction B, Maximum Speed.............................................................................. 35
Auxiliary Function Three, Direction A, Maximum Speed........................................................................... 36
Auxiliary Function Three, Direction B, Maximum Speed........................................................................... 36
Lift/Lower Ramp Rate ................................................................................................................................... 37
Hydraulic Auxiliary Ramp Rate ................................................................................................................... 38
Return to Set Tilt Delay/On/Off .................................................................................................................... 39
Setup Display ..................................................................................................................................................... 40
Set Service Language .................................................................................................................................... 40
Setup General Items .......................................................................................................................................... 41
Motion Alarm Activation Type...................................................................................................................... 41
Light Shutdown Time-Out ............................................................................................................................ 42
Restore Default Settings ............................................................................................................................... 43
ii
2200 SRM 1131 General
General
DESCRIPTION
This section contains information on accessing the
additional service technician functions of the dash
display. With a proper service technician password,
the service technician can access menu items not vis-
ible to persons with operator or supervisor password
level access.
Enter Password
XXXXX
Menu Navigation
Upon successful entry of your service technician Any time an optional value is changed within a
password, you will be directed to the Main Menu. menu, pressing the * key will take you to the Exit
Using the scroll keys #4 and #5, scroll through the Menu where you will have the opportunity to return
menu selections until you see the menu selection to the previous menu, exit the menu system without
you want to access. Press the * key to access that saving any changes, or save your changes and exit
selection. the menu system. See Table 2.
The * key allows you to move within menus and is Some menus may contain several optional values
used to make selections within a menu. The #4 and that can be adjusted. It is not necessary to exit the
#5 scroll keys allow you to move up and down within menu after each adjustment and re-enter the menu
a menu. to make multiple changes within a menu. After
making a change to an optional value, use the Back
Each menu (except the Main Menu) will have a Back 1 Level option to re-enter the menu, scroll to the
1 Level option within the menu options at that level. next option to be adjusted, and make the change.
Use the scroll keys #4 and #5 to access this option. After all adjustments have been made, press the *
Press the * key to select this option and return to key to access the Exit Menu and save your changes.
the previous menu.
Main Menu
NOTE: Depending upon how the lift truck is • Passwords
equipped, some of the functions described in this • Diagnostics
section may not be included in the on-board menu • Set Travel and Braking
structure for a particular lift truck. • Setup Hydraulics
• Setup Display
Upon entering the Main Menu from the password en- • Setup General Items
try screen, the following menu functions are visible • Calibrations
to the service technician: • Save and Exit
• Hourmeters • Exit Without Saving
• View Versions
Passwords
Service level password access is required to add, lost, the password can be reset using the PC Service
delete, or edit Service Level Passwords and the first Tool.
installation of a Supervisor level password. Anyone
with Service Level access can add, delete, or edit Once activated, the service technician password will
Operator or Supervisor passwords using the Dash remain active until the key is turned to the OFF
Display or PC Service tool. position and the Password Time-Out function cycles
through the Time Delay setting. The service techni-
The default Service Level password installed at the cian password can also be immediately disabled after
factory is 55555. Use this password when installing completing the lift truck service by turning the key to
the lift truck at the customer location to set up cus- the OFF position and then pressing the * key three
tomer passwords in the display. When initial instal- times *,*,*.
lation is complete, choose a new personal password
and enter it into the dash display. When you have NOTE: The Service Technician must install the first
entered your personal service technician password in Supervisor password into the dash display. Once an
the dash display, the default password can no longer initial Supervisor password is installed, then that
be used to access the service technician function of password access can add additional Supervisor pass-
the dash display. If a Service Technician password is words to the dash display.
Passwords
Enter
Password
↑
Scroll
↓
Main Menu Passwords Enter Password Type Select One
Passwords Press * Key Add Password Press * Key Password Press * Key Operator Password Type
↑
Scroll
↓
Password Type
Lockout Reset
↑
Scroll
↓
Password Type
Supervisor
↑
Scroll
↓
Password Type
Technician
Hourmeters
This function allows the service technician access to Engine hours accumulate any time the engine is
the various hourmeter readings available on the lift running.
truck. When this menu is accessed, you can view System hours accumulate anytime system power
the engine hours, system hours, and starter hours. is on.
See Table 4. If the lift truck is equipped with op- Hydraulic hours accumulate anytime a powered
tional electro-hydraulics, hydraulic hours will also be hydraulic function is being used.
shown in the menu. The hourmeters are accessible Starter hours accumulate anytime the engine
with the engine running. starter solenoid is activated.
View Versions
Upon entering the View Versions Menu from the VSM VERSIONS
Main Menu, the following menu functions are visible
to the service technician: This function allows the service technician access to
• Vehicle Systems Manager the hardware, software, and configuration versions
• Dash Display currently installed on the lift truck.
• Engine Controller (if equipped)
From the View Versions menu, select the Vehicle
• Transmission (Xmsn) Controller (if equipped)
System Manager menu and press the * key. Using
• Truck Serial Number
the scroll keys, you can view the hardware, software,
• Truck Configuration
and configuration versions of the vehicle system
Use the scroll keys to move to the desired function manager. See Table 5. Select Back One Level, then
and press the * key to select the function. press the * key to return to the previous menu.
DASH DISPLAY VERSIONS you can view the hardware, software, and configura-
tion versions of the dash display. See Table 6. Select
This function allows the service technician access to Back One Level, then press the * key to return to the
the hardware, software, and configuration versions previous menu.
of the dash display currently installed on the lift
truck.
ENGINE CONTROLLER VERSION From the View Versions menu, select the Engine
Controller menu and press the * key. Using the
If the lift truck is equipped with the Engine Con- scroll keys, you can view the hardware and software
troller Version, this function will allow the service versions of the engine controller. See Table 7. Select
technician access to the hardware and software ver- Back One Level, then press the * key to return to
sions of the engine controller currently installed on the previous menu.
the lift truck.
↑
SCROLL
↓
View Versions Press * Engine Controller
Engine Controller Key Hardware XXXXXXXX
↑
SCROLL
↓
Engine Controller
Software XXXXXXXX
↑
SCROLL
↓
Engine Controller
Back One Level
TRANSMISSION (XMSN) CONTROLLER From the View Versions menu, select the Xmsn Con-
VERSION troller menu and press the * key. Using the scroll
keys, you can view the hardware and software ver-
If the lift truck is equipped with the Transmission sions of the transmission controller. See Table 8. Se-
Controller Version, this function will allow the ser- lect Back One Level, then press the * key to return
vice technician access to the hardware and software to the previous menu.
versions of the optional transmission controller cur-
rently installed on the lift truck.
TRUCK SERIAL NUMBER truck serial number. See Table 9. Select Back One
Level, then press the * key to return to the previous
This function allows the service technician access to menu.
the truck serial number.
TRUCK CONFIGURATION to view the truck configuration codes. See Table 10.
Press the * key to return to the previous menu.
This function allows the service technician to view
the codes for the truck configuration.
↑
SCROLL
↓
View Versions Truck Config 0 When Finished
Truck Config XXXXXXXXXXXXXXXXX Viewing, Press *
Press * Key Key to Go Back
One Level
↑
SCROLL
↓
Truck Config 1
XXXXXXXXXXXXXXXXX
↑
SCROLL
↓
Truck Config 2
XXXXXXXXXXXXXXXXX
Diagnostics
Upon entering the Diagnostics Menu from the Main For a complete description of the Diagnostic func-
Menu, the following menu functions are visible to the tions accessible through the Dash Display. See the
service technician: Diagnostic Troubleshooting Manual 9000 SRM
• Clear Fault Log 1112.
• View Fault Log
• No-Run Data Display Use the scroll keys to move to the desired function
• Engine Accelerator and Throttle Data Display and press the * key to select the function.
• Engine Speeds and Governor Data Display
• Engine Fuel and Emission Data Display CLEAR FAULT LOG
• Engine General Data Display
This function will allow the service technician to
• XMSN/Brake Data Display
clear all fault log entries from the VSM. See Ta-
• Hydraulic Data Display
ble 11.
• General Truck Data Display
NO-RUN DATA DISPLAY or value, press the * key to return to the previous
menu.
This function will allow the service technician to view
inputs or values listed in the menu when the engine NOTE: Depending on how an individual lift truck is
is not running. Use the scroll keys to move to the de- equipped, some functions shown in the menu may not
sired function and press the * key to select the func- be available for viewing.
tion. See Table 13. When finished viewing an input
↑ Scroll ↓
ENGINE ACCELERATOR AND THROTTLE Table 14. When finished viewing an input or value,
DATA DISPLAY press the * key to return to the previous menu.
This function will allow the service technician to view NOTE: Depending on how an individual lift truck is
all inputs and other values associated with the accel- equipped, some functions shown in the menu may not
erator and throttle sensors while the engine is oper- be available for viewing.
ating. Use the scroll keys to move to the desired func-
tion and press the * key to select the function. See
↑ Scroll ↓
ENGINE SPEEDS AND GOVERNOR DATA to select the function. See Table 15. When finished
DISPLAY viewing an input or value, press the * key to return
to the previous menu.
This function will allow the service technician to
view all inputs and other values associated with the NOTE: Depending on how an individual lift truck is
speeds and governing of the engine control system equipped, some functions shown in the menu may not
while the engine is operating. Use the scroll keys be available for viewing.
to move to the desired function and press the * key
Main Menu
Diagnostics
Press * Diagnostics
Clear Fault Log
Key
↑ Scroll ↓
Diagnostics
Engine Speeds & Gov
Press * Engine Speeds & Gov
Engine Speed (RPM) Press * Key Engine Speed (RPM)
XXXX RPM Press * Key
Key
↑ Scroll ↓
ENGINE FUEL AND EMISSIONS DATA or value, press the * key to return to the previous
DISPLAY menu.
This function will allow the service technician to view NOTE: Depending on how an individual lift truck is
inputs and other values associated with the engine equipped, some functions shown in the menu may not
fuel and emissions control system while the engine be available for viewing.
is operating. Use the scroll keys to move to the de-
sired function and press the * key to select the func-
tion. See Table 16. When finished viewing an input
Main Menu
Diagnostics Press * Diagnostics
Clear Fault Log
Key
↑ Scroll ↓
Diagnostics
Engine Fuel & Emissn Press * Engine Fuel & Emissn
Actual Ign Timing Press * Actual Ign Timing
XX Press * Key
Key Key
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
↑ Scroll ↓
ENGINE GENERAL DATA DISPLAY NOTE: Depending on how an individual lift truck is
equipped, some functions shown in the menu may not
This function allows the service technician to view be available for viewing.
inputs and other values associated with the general
engine control system while the engine is operating.
Use the scroll keys to move to the desired function
and press the * key to select the function. See Ta-
ble 17. When finished viewing an input or value,
press the * key to return to the previous menu.
↑ Scroll ↓
XMSN/BRAKE DATA DISPLAY viewing an input or value, press the * key to return
to the previous menu.
This function will allow the service technician to view
inputs from the Transmission and Braking systems NOTE: Depending on how an individual lift truck is
while the engine is running. Use the scroll keys to equipped, some functions shown in the menu may not
move to the desired function and press the * key to be available for viewing.
select the function. See Table 18. When finished
↑ Scroll ↓
HYDRAULIC DATA DISPLAY an input or value, press the * key to return to the
previous menu.
This function will allow the service technician to view
inputs and values from the hydraulic system while NOTE: Depending on how an individual lift truck is
the engine is running. Use the scroll keys to move equipped, some functions shown in the menu may not
to the desired function and press the * key to select be available for viewing.
the function. See Table 19. When finished viewing
↑ Scroll ↓
GENERAL TRUCK DATA DISPLAY finished viewing an input or value, press the * key
to return to the previous menu.
This function will allow the service technician to view
inputs and values associated with the general lift NOTE: Depending on how an individual lift truck is
truck operation while the engine is running. Use the equipped, some functions shown in the menu may not
scroll keys to move to the desired function and press be available for viewing.
the * key to select the function. See Table 20. When
↑ Scroll ↓
Use the scroll keys to move to the desired function From the Set Travel and Braking menu, select Set
and press the * key to select the function. Speed Limit and press the * key. Enter the desired
limit for maximum truck speed or use the scroll keys
SPEED LIMIT to select Speed Limit Off. See Table 21. Press the *
key to save your selection and access the Exit Options
If the lift truck is configured for optional speed limit, menu.
this function can be used to adjust or deactivate the
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
Set Acceleration 1
↑
SCROLL
↓
↑
SCROLL
↓
Set Auto-Decel 1
SET POWER REVERSAL RATE setting of 10 will result in the fastest rate of deceler-
ation. Using a number lower than 10 will result in a
If the lift truck is configured for optional Dura- slower rate of deceleration.
Match™ Plus or DuraMatch™ Plus2 transmissions,
this function can be used to adjust the travel rate of From the Travel and Braking menu, select Power Re-
deceleration when the truck is required to reverse versal and press the * key. See Table 24. Select a
direction while traveling. The rate of deceleration number from 1 to 10 and press the * key to save your
can be adjusted using a scale of 1 to 10. Using a selection and access the Exit Options menu.
↑
SCROLL
↓
↑
SCROLL
↓
SET INCHING/BRAKE OVERLAP Typically, overlap will be set low if high rpm hy-
draulic operation is required at low travel speeds.
This function is available for all lift trucks except High overlap is typically used to hold the lift truck
lift truck models S6.0FT, S7.0FT (S135FT, S155FT) in position at low travel speed when operating on
(D024) and H6.0FT, H7.0FT (H135FT, H155FT) uneven or sloped terrain.
(H006) that are equipped with a two speed Ba-
sic Powershift transmission. Use this function to From the Travel and Braking menu, select Set Inch/
change the amount of overlap between the brake Brk Overlap and press the * key. See Table 25. Select
and the transmission. The overlap can be adjusted a number from 1 to 10 and press the * key to save
using a scale of 1 to 10. Using a setting of 10 will your selection and access the Exit Options menu.
result in the most overlap. Using a setting of 1 will
result in the transmission being decoupled before
brake system pressure begins to rise (no overlap).
↑
SCROLL
↓
↑
SCROLL
↓
Setup Hydraulics
Upon entering the Setup Hydraulics Menu from the NOTE: For all hydraulic settings, a setting of 10 will
Main Menu, the following menu functions are visible allow the function to operate at the maximum flow
to the service technician: rate of the lift truck.
• Lift Maximum Speed
• Lower Maximum Speed LIFT MAXIMUM SPEED
• Tilt Maximum Speed
• Aux. Function 1 Dir A Max Speed If the lift truck is equipped with optional electro-hy-
• Aux. Function 1 Dir B Max Speed draulics, this function can be used to set the maxi-
• Aux. Function 2 Dir A Max Speed mum mast lift speed. The lift speed can be adjusted
• Aux. Function 2 Dir B Max Speed using a scale of 1 to 10. Using a setting of 10 will
• Aux. Function 3 Dir A Max Speed result in maximum lift speed. Using a number less
• Aux. Function 3 Dir B Max Speed than 10 will result in a slower lift speed.
• Lift Lower Ramp Rate
From the Setup Hydraulics menu, select Lift Max
• Hyd. Aux. Ramp Rate
Speed and press the * key. See Table 26. Select a
• Return To Set Tilt Delay/On/Off
number from 1 to 10 and press the * key to save your
Use the scroll keys to move to the desired function selection and access the Exit Options menu.
and press the * key to select the function.
↑
SCROLL
↓
Lift Max Speed 1
LOWER MAXIMUM SPEED a number lower than 10 will result in a slower low-
ering speed.
If the lift truck is equipped with optional electro-hy-
draulics, this function can be used to set the maxi- From the Setup Hydraulics menu, select Lower Max
mum mast lowering speed. The lowering speed can Speed and press the * key. See Table 27. Select a
be adjusted using a scale of 1 to 10. Using a setting number from 1 to 10 and press the * key to save your
of 10 will result in maximum lowering speed. Using selection and access the Exit Options menu.
↑
SCROLL
↓
Set Lower Maximum
Setup Hydraulics
Lower Max Speed Press * Key Lower Max Speed 10 Speed from 1 to 10 and
Press * Key to Exit
↑
SCROLL
↓
Lower Max Speed 1
TILT MAXIMUM SPEED From the Setup Hydraulics menu, select Tilt Max
Speed and press the * key. See Table 28. Select a
If the lift truck is equipped with optional electro-hy- number from 1 to 10 and press the * key to save your
draulics, this function can be used to set the maxi- selection and access the Exit Options menu.
mum mast tilt speed. The tilt speed can be adjusted
using a scale of 1 to 10. Using a setting of 10 will re-
sult in maximum tilt speed. Using a number lower
than 10 will result in a slower tilt speed.
↑
SCROLL
↓
Set Tilt Maximum
Setup Hydraulics
Tilt Max Speed Press * Key Tilt Max Speed 10 Speed from 1 to 10 and
Press * Key to Exit
↑
SCROLL
↓
Tilt Max Speed 1
A. E-HYD CONTROLS
B. JOYSTICK CONTROLS
1. AUX 1 OR AUX 2 - DIRECTION A (↑) / DIRECTION B (↓)
2. AUX 2 OR AUX 3 - DIRECTION A (↑) / DIRECTION B (↓)
3. FOURTH LEVER
4. THIRD LEVER
5. AUX 1 - DIRECTION A (↑) / DIRECTION B (↓)
6. AUX 2 - DIRECTION A (↑) / DIRECTION B (↓)
7. SEAT ARMREST
AUXILIARY FUNCTION ONE, DIRECTION maximum auxiliary function speed. Using a num-
A, MAXIMUM SPEED ber lower than 10 will result in a slower auxiliary
function speed.
If the lift truck is equipped with optional elec-
tro-hydraulics, this function can be used to set the From the Setup Hydraulics menu, select Aux 1 Max
maximum auxiliary function speed in direction A. Spd Dir A and press the * key. See Table 29. Select
The auxiliary function speed can be adjusted using a number from 1 to 10 and press the * key to save
a scale of 1 to 10. Using a setting of 10 will result in your selection and access the Exit Options menu.
↑
SCROLL
↓
↑
SCROLL
↓
AUXILIARY FUNCTION ONE, DIRECTION maximum auxiliary function speed. Using a num-
B, MAXIMUM SPEED ber lower than 10 will result in a slower auxiliary
function speed.
If the lift truck is equipped with optional elec-
tro-hydraulics, this function can be used to set the From the Setup Hydraulics menu, select Aux 1 Max
maximum auxiliary function speed in direction B. Spd Dir B and press the * key. See Table 30. Select
The auxiliary function speed can be adjusted using a number from 1 to 10 and press the * key to save
a scale of 1 to 10. Using a setting of 10 will result in your selection and access the Exit Options menu.
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
LIFT/LOWER RAMP RATE opening and closing rate of the valve. Changing this
function to a setting less than the factory default set-
If the lift truck is equipped with optional electro-hy- ting of 10 will result in additional travel after the
draulics, this function can be used to adjust the rate Lift/Lower lever is returned to the neutral position.
of valve opening and closing when requesting lift or
lower. This function is adjusted using only the num- From the Setup Hydraulics menu, select Lift/Lower
bers 1, 3, 5, 8, or 10. Using a setting of 10 will result Ramp and press the * key. See Table 35. Select a
in the fastest opening and closing rate of the valve. number (1, 3, 5, 8, or 10) and press the * key to save
Using a setting lower than 10 will result in a slower your selection and access the Exit Options menu.
↑
SCROLL
↓
Set Lift/Lower Ramp
Setup Hydraulics
Lift/Lower Ramp Press * Key Lift/Lower Ramp 10 from 1 to 10 and
Press * Key to Exit
↑
SCROLL
↓
Lift/Lower Ramp 1
HYDRAULIC AUXILIARY RAMP RATE valve. Changing this function to a setting less than
the factory default setting of 10 will result in addi-
If the lift truck is equipped with optional electro-hy- tional travel after the Hydraulic Auxiliary lever is
draulics, this function can be used to adjust the rate returned to the neutral position.
of valve opening and closing when requesting any
auxiliary function. This function is adjusted using From the Setup Hydraulics menu, select Hydraulic
only the numbers 1, 3, 5, 8, or 10. Using a setting Aux Ramp and press the * key. See Table 36. Enter
of 10 will result in the fastest opening and closing a number (1, 3, 5, 8, or 10) and press the * key to save
rate of the valve. Using a setting lower than 10 will your selection and access the Exit Options menu.
result in a slower opening and closing rate of the
↑
SCROLL
↓
↑
SCROLL
↓
RETURN TO SET TILT DELAY/ON/OFF From the Setup Hydraulics menu, select Tilt Set-
Point Delay and press the * key. See Table 37. Us-
If the lift truck is configured for optional return to ing the scroll keys, select the desired setting from
set tilt, this function can be used to set the time de- the menu selections. When finished, press the * key
lay before allowing tilt to resume. This function is to save your selection and access the Exit Options
adjusted by selecting a time period from the menu menu.
selection. The function can be set to delay from 0.1
sec. to 3.0 sec. The function can also be deactivated
using the OFF setting. Using the continuous setting
will cause tilt to stop and hold at the set point un-
til the function is returned to neutral or the override
button is pressed.
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
Setup Display
SET SERVICE LANGUAGE to select the desired language. See Table 38. Press
the * key to save your selection and access the Exit
This function allows the service technician to select Options menu.
the language used by the dash display. The dash dis-
play comes with English as the standard language. NOTE: After selecting the new language, it may take
A second language can be downloaded into the dash up to 15 seconds for the new language to become ac-
display and selected for use. tive.
↑
SCROLL
↓
Set Service Language
Spanish
Use the scroll keys to move to the desired function From the Setup General Items menu, select Alarm
and press the * key to select the function. Type and press the * key. Using the scroll keys, select
the desired alarm type. See Table 39. Press the *
MOTION ALARM ACTIVATION TYPE key to save your selection and access the Exit Options
menu.
If the lift truck is equipped with an optional motion
alarm, this function can be used to select how the
↑
SCROLL
↓
Alarm Type
Forward
↑
SCROLL
↓
Alarm Type
Travel
↑
SCROLL
↓
Alarm Type
Lift/Lower
↑
SCROLL
↓
Alarm Type
Travel or Lift/Lower
↑
SCROLL
↓
Alarm Type
Forward Switch
LIGHT SHUTDOWN TIME-OUT From the Setup General Items menu, select Light
Shutdown Time and press the * key. Using the scroll
If the lift truck is equipped with optional work lights, keys, select the desired time delay or deactivate the
this function can be used to time-delay or turn off the function. See Table 40. Press the * key to save your
work lights when system power has been turned off. selection and access the Exit Options menu.
This function may be adjusted by entering a delay of
1 to 10 minutes using the menu selections. The delay
function may also be deactivated from the menu.
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
RESTORE DEFAULT SETTINGS From the Setup General Items menu, select Restore
Defaults. See Table 41. Press the * key and proceed
This function is used to restore all service technician to the Exit Options menu.
adjustable truck settings to the factory default set-
tings. This function will not change any calibration
settings.
RESTORE ENGINE CONTROLLER From the Setup General Items menu, select Restore
DEFAULT CALIBRATION ECU Defaults. Press the * key, scroll to the Exit
Options menu, and choose the Save and Exit menu
If the lift truck is equipped with a GM engine, this item. See Table 42. Press the * key to restore default
function can be used to restore the system to the fac- values.
tory default values.
↑
SCROLL
↓
↑
SCROLL
↓
Enable/Disable
Deactivated
IMPACT SENSOR - SOFT IMPACT If your lift truck is configured for optional impact sen-
SETTINGS sor, this function allows the service technician to set
the impact level and averaging time for soft (minor)
NOTE: The information in the following paragraphs impacts. See Table 47 for the recommended impact
describe how to navigate through the Setup Menu sensor settings by truck capacity and tire type.
and enter the data parameters for soft impacts. For
information on the recommended starting values for After entering the Impact Sensor Soft Impact Set-
the impact sensor settings based on truck capacity tings menu, select the Soft Threshold Set menu and
and tire type and for procedures on how to adjust press the * key. See Table 44. Select the impact level
these values, see Adjust Impact Sensor Settings. from the selections listed and press the * key.
Lift trucks equipped with the optional impact sensor, Scroll to the Soft Averaging Time menu and press the
leave the factory with the sensor deactivated and set * key. Select the averaging time for the selections
with default values (see Table 46). The impact sensor listed and press the * key. If you are finished making
is equipped with an accelerometer that measures the changes, scroll to the Exit Options menu and choose
rate and time of truck deceleration continuously and the appropriate action.
monitors how strong the deceleration is and how long
it lasts.
Main Menu
Setup General Items
Press * Setup General Items
Key
↑ Scroll ↓
Select Impact
Setup General Items Press * Impact Sensor Press * Soft Impact Settings Press * Soft Threshold Set Level and
Impact Sensor Key Soft Impact Settings Key Soft Threshold Set Key 2.5 g
Press * Key
↑ Scroll ↓
↑ Scroll ↓
Select Time
Soft Impact Settings
Soft Averaging Time
Press * Soft Averaging Time
12 and Press *
Key Key
↑ Scroll ↓
IMPACT SENSOR - HARD IMPACT with default values (see Table 46). The impact sensor
SETTINGS is equipped with an accelerometer that measures the
rate and time of truck deceleration continuously and
NOTE: The information in the following paragraphs monitors how strong the deceleration is and how long
describe how to navigate through the Setup Menu it lasts.
and enter the data parameters for hard impacts. For
information on the recommended starting values for If your lift truck is configured for optional impact sen-
the impact sensor settings based on truck capacity sor, this function allows the service technician to set
and tire type and for procedures on how to adjust the impact level and averaging time for soft (minor)
these values, see Adjust Impact Sensor Settings. impacts. See Table 47 for the recommended impact
sensor settings by truck capacity and tire type.
Lift trucks equipped with the optional impact sensor,
leave the factory with the sensor deactivated and set
If your lift truck is configured for optional impact sen- Scroll to the Hard Averaging time menu and press
sor, this function allows the service technician to set the * key. Select the averaging time for the selections
the impact level and averaging time for hard (major) listed and press the * key. If you are finished making
impacts. changes, scroll to the Exit Options menu and choose
the appropriate action.
After entering the Impact Sensor Hard Impact Set-
tings menu, select the Hard Threshold Set menu and
press the * key. See Table 45. Select the impact level
from the selections listed and press the * key.
Main Menu
Setup General Items
Press * Setup General Items
Key
↑ Scroll ↓
Select
Impact
Setup General Items Press * Impact Sensor Press * Hard Impact Settings Press * Hard Threshold Set Level and
Impact Sensor Key Hard Impact Settings Key Hard Threshold Set Key 3.0 g
Press *
Key
↑ Scroll ↓
↑ Scroll ↓
Select
Hard Impact Settings
Hard Averaging Time
Press * Hard Averaging Time
2
Time and
Press *
Key
Key
↑ Scroll ↓
ADJUST IMPACT SENSOR SETTINGS • Deceleration during impact at the rate of gravity
(g) = 32ft/sec 2 or 9.8m/sec 2
The service technician can enable the impact sensor The figures in the Soft Averaging and Hard Av-
and set and adjust the impact levels and averaging eraging columns represent the amount of time the
times. selected deceleration rate of gravity (soft or hard
threshold) must be sustained in order for an impact
The information in Table 47 is the recommended
to be recorded.
starting values for impact sensor settings based on
lift truck capacity and tire type. In Table 46 and
Table 47, the figures in the Soft Threshold and
Hard Threshold columns represent: (see Figure 3)
Initial Adjustment of Soft and Hard Impact To adjust the hard threshold, take the soft threshold
Settings value and add 0.3 g. Record the hard threshold value.
NOTE: When adjusting the impact sensor settings, Clear the impact event log (see Impact Sensor - View
be sure to: Impact Event Log). Let the operator drive the truck
• Record the truck identification number, capacity, with the initial settings. Be sure to explain to the
and tire type operator that the impact sensor settings are being
• Record all changes in settings and record all results adjusted and to drive the truck under normal con-
from changes made ditions. If an impact event happens, the following
information must be known:
It is important to remember if there have been any • Was the operator picking up or setting down a load
increases to the default value difference between the • Was the operator bulldozing a load
soft and hard threshold adjustment. • Was the operator driving over rough or uneven ter-
rain
Enter the starting values shown Table 47 based on • Was the impact a soft or hard one
the capacity of the lift truck and the type of tires
used. Apply the brakes to bring the truck to an If no impacts are recorded during normal operations,
abrupt stop. Read and record the value, from the the adjustment is complete. If impacts are recorded
dash display, that was triggered when abruptly during normal operations, go to Readjustment of Soft
stopping the truck. Change the soft threshold to the and Hard Impact Settings.
next highest setting that is above the value that was
triggered when the truck was brought to an abrupt
stop. Record this value.
Table 47. Recommended Starting Values for Impact Sensor Settings by Truck Capacity and Tire Type
Readjustment of Soft and Hard Impact • New soft impact threshold = no change
Settings
After making the necessary adjustments, have the
If the majority of impacts recorded during the initial operator again operate the lift truck under normal
adjustment period are soft impacts, change the set- conditions to ensure that the adjustments are cor-
tings as follows: rect.
• New soft impact threshold = old soft impact thresh-
old + 0.1 g IMPACT SENSOR - IMPACT
• New hard impact threshold = new soft impact ALARM/SHUTDOWN RESET
threshold + 0.3 g
If your lift truck is configured for optional impact sen-
If the majority of impacts recorded during the initial sor, this function allows the service technician to re-
adjustment period are hard impacts, change the set- set and return the lift truck to normal operation after
tings as follows: an impact sensor shutdown. See Table 48.
• New hard impact threshold = old hard impact
threshold + 0.1 g
↑
SCROLL
↓
IMPACT SENSOR - ALARM TIME After entering the Impact Sensor Alarm menu, enter
DURATION AND DEACTIVATION the amount of time to sound the alarm. See Table 42.
Enter the time in 15-second increments from zero up
If your lift truck is configured for optional impact sen- to a maximum of 120 seconds. Scrolling down will
sor, this function allows the service technician to set allow you to have the alarm operate continuously af-
the amount of time the impact alarm will sound after ter detecting an impact. Press the * key to access
detecting an impact. The supervisor can also make the Exit Options menu and choose the appropriate
the alarm continuous using this function. action.
Main Menu
Setup General Items
Press * Setup General Items
Key
↑
SCROLL
↓
↑ ↑
SCROLL SCROLL
↓ ↓
Impact Sensor
Impact Alarm Press * Impact Alarm Time
120 Seconds
Key
↑
SCROLL
↓
IMPACT SENSOR - VIEW IMPACT EVENT After entering the View Impact Event Log menu,
LOG press the * key to enter the log. See Table 43. The
system stores up to 20 log entries. These entries can
If your lift truck is configured for optional impact be viewed by using the scroll keys to move through
sensor, this function allows the service technician to each entry. When finished viewing the log, press the
view the log of the operator password, impact sever- * key, scroll to the Exit Options menu, and choose
ity, date, and time an impact event was recorded. the appropriate action.
Main Menu
Setup General Items
Press * Setup General Items
Key
↑
SCROLL
↓
XXXXX
(Operator
Impact Sensor Password)
Setup General Items
Impact Sensor
Press * Impact Enable/ Press * Soft Impact
06/12/06
XXXXX PM Press *
Key Disable Key (Time Key
Impact
Occurred)
↑ ↑
SCROLL SCROLL
↓ ↓
Impact Sensor
Impact Log Press * Hard Impact
06/12/06
XXXXX
(Operator
Key
Password)
XXXXX AM
(Time
Impact
Occurred)
Calibrations
This section contains the basic instructions and dash • Calibrate Auxiliary Valve #3 Direction B Output
display menu navigation steps for performing vari- • Calibrate Transmission Valve
ous truck system calibrations. For complete instruc- • Set Tilt Stop Point
tions for performing these calibrations, see Calibra- • Calibrate Loaded Weight
tion Procedures 8000 SRM 1134. • Calibrate Travel Speed Sensor
• Calibrate Accelerator Pedal
Upon entering the Calibrations Menu from the Main
Menu, the following menu functions are visible to the NOTE: Unless otherwise specified, calibration values
service technician: are not stored in memory until the Save All Changes
• Calibrate Lift Valve Output menu item has been selected by pressing the * key.
• Calibrate Lower Valve Output All calibrations must be performed after replacing a
• Calibrate Tilt Back Valve Output VSM.
• Calibrate Tilt Forward Valve Output
• Calibrate Auxiliary Valve #1 Direction A Output If the lift truck is equipped with optional electro-hy-
• Calibrate Auxiliary Valve #1 Direction B Output draulics, the following functions can be used to cal-
• Calibrate Auxiliary Valve #2 Direction A Output ibrate the electro-hydraulic valve opening threshold
• Calibrate Auxiliary Valve #2 Direction B Output values for the hydraulic functions contained in the
• Calibrate Auxiliary Valve #3 Direction A Output truck configuration data file.
The functions that can be calibrated are: • Auxiliary Valve #3 Direction A Output
• Lift Valve Output • Auxiliary Valve #3 Direction B Output
• Lower Valve Output
• Tilt Back Valve Output From the Calibrations Menu, select the desired
• Tilt Forward Valve Output electro-hydraulic function requiring calibration and
• Auxiliary Valve #1 Direction A Output press the * key. See Table 51. Refer to Calibration
• Auxiliary Valve #1 Direction B Output Procedures 8000 SRM 1134 for calibration proce-
• Auxiliary Valve #2 Direction A Output dures.
• Auxiliary Valve #2 Direction B Output
↑ SCROLL ↓
Calibrations Press * Key Lower Valve Output Press * Key to Proceed
Lower Valve Output Press * At Creep With Next Function
↑ SCROLL ↓
Calibrations Press * Key Tilt Bk Valve Output Press * Key to Proceed
Tilt Bk Valve Output Press * At Creep With Next Function
↑ SCROLL ↓
Calibrations Press * Key Tilt Fw Valve Output Press * Key to Proceed
Tilt Fw Valve Output Press * At Creep With Next Function
↑ SCROLL ↓
Calibrations Press * Key Aux 1 Output Dir A Press * Key to Proceed
Aux 1 Output Dir A Press * At Creep With Next Function
↑ SCROLL ↓
Calibrations Press * Key Aux 1 Output Dir B Press * Key to Proceed
Aux 1 Output Dir B Press * At Creep With Next Function
↑ SCROLL ↓
Calibrations Press * Key Aux 2 Output Dir A Press * Key to Proceed
Aux 2 Output Dir A Press * At Creep With Next Function
↑ SCROLL ↓
Calibrations Press * Key Aux 2 Output Dir B Press * Key to Proceed
Aux 2 Output Dir B Press * At Creep With Next Function
↑ SCROLL ↓
Calibrations Press * Key Aux 3 Output Dir A Press * Key to Proceed
Aux 3 Output Dir A Press * At Creep With Next Function
↑ SCROLL ↓
If the calibration was successful, the program will NOTE: Always calibrate the transmission valve if the
store the value and automatically move to the next valve, VSM, or transmission has been replaced.
item in the calibration sequence.
From the Calibrations menu, select Calibrate Xmsn
If the calibration was not successful, the display Valve and press the * key. See Table 52. Refer to
will read, Result Out of Range – Repeat Calibration. Calibration Procedures 8000 SRM 1134 for cali-
Press the * key to repeat the calibration. Repeat the bration procedures.
calibration procedure until the hydraulic function
has been successfully calibrated. After successful calibration of the transmission
valve, the dash display will automatically return
At any time, use the scroll keys to access the Back to the Calibrate Xmsn Valve menu. This completes
1 Level option and press the * key to return to the the calibration procedure. Scroll to the Exit Options
Main Menu. menu and choose the appropriate action.
CALIBRATE TRANSMISSION VALVE NOTE: After successful calibration, the values are
automatically stored. A Save and Exit step is not nec-
This function allows the service technician to cali- essary.
brate the transmission proportional valve after ser-
vicing or replacing the transmission valve.
↑ SCROLL ↓
When Calibration
Calibrations Calibrate Xmsn Valve Complete, Will Return
Calibrate Xmsn Valve Press * Key Press * Key to Begin Press * Key Calibrate Xmsn Valve
to Calibration/Calibrate
Xmsn Valve Menu
SET TILT STOP POINT Procedures 8000 SRM 1134 for calibration proce-
dures.
If the lift truck is equipped with optional return to set
tilt, this function is used to calibrate that feature.
CALIBRATE LOADED WEIGHT If the lift truck is equipped with the optional load
weight feature, this function is used to calibrate the
During initial truck setup, a Weigh Point must be system to display the load weight on the dash display.
permanently marked on the mast. The Weight Point
becomes the reference point for weighing loads. The From the Calibrations menu, select the Load Wt Cal-
Weigh Point is to be marked on the mast where the ibration option. See Table 54. Press the * key. Refer
forks are somewhere between 305 to 610 mm (12 to Calibration Procedures 8000 SRM 1134 for cal-
to 24 in.) off the ground, but never more than the ibration procedures.
free-lift height of the forks.
Main Menu
Calibrations
Press * Calibrations
Lift Valve Output
Key
↑ Scroll ↓
CALIBRATE TRAVEL SPEED SENSOR From the Calibrations menu, select the Travel Speed
Sensor option and press the * key. See Table 55. Re-
If the lift truck is equipped with the optional Dura- fer to Calibration Procedures 8000 SRM 1134 for
Match™, DuraMatch™ Plus, or DuraMatch™ Plus2 calibration procedures.
transmissions, this function is used to calibrate the
travel speed sensor. This calibration may be needed If the calibration was not successful, a Result Out
to fine tune the system to account for the use of non of Range – Repeat Calibration message will be dis-
standard size tires on the lift truck. played. Press the * key to recalibrate the travel
speed sensor.
↑ SCROLL ↓
Calibrations
Travel Speed Sensor Press * Key
Travel Speed Sensor
Press * Key to Begin Press * Key
Travel Speed Sensor
Press * Key After 50 ft Press * Key to
Exit
CALIBRATE MAZDA LP AND GAS trucks equipped with the Mazda LP or Gas engines
ACCELERATOR PEDAL and electronic control transmission.
This function is used to calibrate the accelerator From the Calibrations menu select the Accelerator
pedal on trucks equipped with the Mazda LP or Gas Pedal option and press the * key. See Table 56. Re-
engine. Perform this calibration when adjusting or fer to Calibration Procedures 8000 SRM 1134 for
first installing an accelerator pedal assembly on fork calibration procedures.
↑ SCROLL ↓