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  • Adjustments With A Computer - (07-2001) - Us-En

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    Christian Bedoya
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    E50MX2 F108

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    ADJUSTMENTS WITH A COMPUTER-(07-2001)-US-EN

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    E50MX2 F108

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    59 views20 pages

    Adjustments With A Computer - (07-2001) - Us-En

    Uploaded by

    Christian Bedoya
    E50MX2 F108

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 20
    TROUBLESHOOTING AND ADJUSTMENTS WITH A COMPUTER FOR EV-100ZX, EV-T100, SR (SEM) AND SP MOTOR CONTROLLERS HYSTER PART NO. 897: CONTENTS ‘TROUBLESHOOTING AND ADJUSTMENTS WITH A COMPUTER For EV-100ZX, EV-T100, SR (SEM) And SP Motor Controllers .........++ COMPUTER SYSTEM . Connect A PC To A Control Card HYTECH SOFTWARE PROGRAM How To Start The Program .. Selecting The Communications Port .. Verification Of Controller and Lift Truck Select The Lift Truck Series ...... Undefined Controller Card Controller Card Register Parameter List How To Enter A New Parameter How To Save A Changed Parameter File How To Load A Saved Parameter File How To Return To Factory Default Settings How To Save Changes To The Controller Card. ......46.2200005 How To View The Status Codes Saving The Status Code To Disk . Closing and Clearing The Status Code List COMMUNICATIONS PROGRAM (MODEM) Requirements . README File . ps GE SENTRY SOFTWARE) ... Getting Started Where To Get Help Hardware and Software Requirements . . Installation of the GE SENTRY SOFTWARE... How To Start The GE SENTRY Program How To Reset The MIN and MAX Display How To Exit The GE SENTRY Program ... ‘This section is for the following models: 440-60XM, XM2 (A216), E25-40XM, XM (D114) E45-65XM, XM2 (F108), E70-120XL, XL3 (C098) ‘330-40XMT> (H160), J1.6-2.0XMT> (G160) N30XMH N30XMED (C210) © HYSTER COMPANY 2001 Coeur aanrkrevunee 10 10 un 12 2 1B 1“ 4 4 15 15 15 1s 7 7 TROUBLESHOOTING AND ADJUSTMENTS WITH A COMPUTER For EV-100ZX, EV-T100, SR (SEM) And SP Motor Controllers COMPUTER SYSTEM A Personal Computer (PC) can be used toset traction or pump motor functions, indicate status codes (possible faults) and make adjustments to the operating limits set in the control cards. The PC must have the following minimum configuration to program motor controllers: a. IBM® (or clone) Personal Computer (80286 or better) with 640 KB (512KB available) of RAM, a disk drive for a 3.5 inch diskette, A second disk drive ora hard disk is recommended for data stor- age. b. The GE SENTRY SOFTWARE® program will require an IBM 486DX/33 MHZ or faster com- patible computer to operate Real Time diagnos- tics . One open serial Communications Port, either COM 1 or COM 2.on the PC. 4. Shielded cable assembly, nine-pin DB-9 serial cable, male to female. [This cable assembly is a standard computer extension cable with straight- through wiring, Other cable lengths can be used that are within the serial cable limits of personal ‘computers (recommendation is less than 10 me- ters (30 ft).] This cable assembly is normally available from vendors of computer equipment. . Adapter cable for ZX controls. This cable has a female D-9 connector on one end and a Y-plug adapter on the other end. The cable can be constructed from individual parts. Cable connec- tor pin assignments are shown in TABLE 1. £. Adapter cable for SR controls. This cable has a female DB-25 connector on one end and a 12-pin (Y-plug available for ZX controllers) adapter on the other end. The cable can be constructed from individual parts. Cable connec- tor pin assignments are shown in TABLE 1. g. Some computers can require an adapter DB-25F (female) to DB-9 (male). Connector toconnector pin assignments are shown in TABLE 2. h. HYTECH™ software diskette (Hyster Part No. 897702). This diskette has two main programs: * a program to set traction or pump motor func~ tions, indicate status codes (possible malfunc- tions)and make adjustments to the operating lim- its set in the control cards. ‘+ acommunications program that permitsa remote computer to connect toa local computer through a telephone and modem connection. This com- munications program permits a service engineer ata remote location torun the local programs and make checks and adjustments to the lift truck. ‘TABLE 1. CABLE CONNECTIONS - COMPUTER TO CONTROL. Model EV-100ZX and EV-T100 CONTROLS: ‘Computer Connector | Controller Connector (@-Pin) (14-Pin) Plug-¥ Pin 2 (Receive) Pin 14 Pin 8 (Transmity Pin 13 Pin’ (Signal ground) _ [Pin Pin 4 to pin 6 (Jumper) Pin 7 to pin 8 (Jumper) Model SR and SP CONTROLS ‘Computer Connector | Controller Connector (@-Pin) (12-Pin) Plug-Y Pin 2 (Receive) Pin 12 Pin 3 (Transmit) Pin 11 Pin (Signal ground) _[Pin4 Pin 4 to pin 6 (Jumper) Pin 7 to pin 6 (Jumper) ‘TABLE 2. ADAPTER PINS (DB2SF to DB9) ‘25-Pin Connector ‘9-Pin Connector Pin Pind Pind Pin Pind Pin7 Pind Pin Pin Pin Pin? Pind Pin Pind Pin 20 Pin 4 Pin 22 Pind . PERSONAL COMPUTER (PC) . COMPUTER SERIAL PORT . ADAPTER (PART OF KIT HYSTER PIN 1361412) |. CABLE ASSEMBLY (PART OF KIT HYSTER PIN 1361412) SMALL (9 PIN) CONNECTOR 3. BACK OF DISPLAY PANEL ”. LARGE (18 PIN) CONNECTOR FOR MOTOR CONTROLLERS - eps Noe FIGURE 1. CONNECTING PC TO DISPLAY PANEL Ta PIN NOTE: The programs on the diskette can be copied toa hard disk drive on the PC. Some files in the sul ries have the same file name as files in other subdirecto- ries, but are not the same. Make sure al files fora pro- ‘gram are installed correctly in their subdirectory or the programs will not work. NOTE: Future releases of this software diskette will have programs for other kinds of controllers. Make sure the correct program is used for your motor controller. Connect a PC to a Control Card Awarninc Prevent movementof the lift truckand possible inju- ry when making checks and adjustments. Before the PC is connected or disconnected to the control card or SEM Display Panel of the lift truck, do the follow- ing steps: 1. Raise the drive wheels. as described in the OP- ERATING MANUAL or the section PE- RIODIC MAINTENANCE of the SERVICE. MANUAL for this lift truck. 2. Turn the key to the OFF position, disconnect the battery and discharge the capacitor(s) as described in the motor controller section of the SERVICE MANUAL for your lift truck. ‘The capacitors can be discharged on lift trucks with the SEM Display Panel using the horn, Disconnect the battery connector, move the key to the OFF position and operate horn until it stops making a sound. Do NOT make a short-circuit at any of these motor controller terminals. Connect the personal computer (PC) to the smal (9 pin) connector on the back of the SEM Display Panel (under instrument panel). Connect the PC as shown in FIGURE 1. All other units without the SEM Display Panel, require connecting the computer at the motor controller. Connect the battery. NOTE: The ITW Switches programallowsatechnician touse the HYTECH or GE SENTRY SOFTWARE pro- gram through the SEM Display Panel. These programs allow the technician to create different lift truck operat- ing parameters for different users. The ITW Switches program is available on a3.5 inch software diskette. Re~ fer to How To Start The ITW Program (SEM Display Panel) of this manual. Use this procedure to connect the computer to the con- trol card or the SR or SP motor controller in units with- ‘out the SEM Display Panel. Turn the key switch to OFF. ‘Connect the PC adapter cable atthe connector Plug Y on. the control card (EV-100ZX, EV-T100) or to the 12-pinconnectorof the SR orSP motor controllers. See ‘TABLE 3. NOTE: If the control card or motor controller is on the ‘bench, make surethat the control card or motor control- leris connected toa 24 vde, 0.5 A power source. See the section TRANSISTOR MOTOR CONTROLLERS (SRANDSP) tomake the connections othe SR and SP motor controllers ‘TABLE 3. PLUG-Z CONNECTION Plug-2 24 vde Power Source Pind Negative terminal Pin? Positive terminal ‘SR or SP Motor Ctr._| 24 vde Power Source Pin 1 (@3-Pin) Positive terminal NEG Power Terminal _ [Negative terminal HYTECH™ SOFTWARE PROGRAM How To Start The Program Logon Logoff Menu If the HYTECH software has been installed on a hard disk in the PC (normally drive C), enter the program from that directory. Check to see if a directory HYS- ‘TERSC has been created on the hard drive. Ifnot it will have to be created and the program copied into it from the computers disk drive. ‘Then you can start the pro- ‘gram from the hard drive. At the prompt enter: CA\>CD HYSTERSC [RETURN] At the prompt C:\>HYSTERSCenter: HYSTER [RETURN] ‘The screen displays a list of languages as follows: English Francais, Deutsch Italiano Espanol Select the language by entering that number, After selecting the language, the screen momentarily

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