Professional Documents
Culture Documents
Wait at least 30 seconds after disconnecting the battery cable before doing any
further work.
The removed airbag module should be stored in a clean, dry place with the pad
cover face up.
5. Remove the steering wheel using SST (09561-11002).
Do not hammer on the steering wheel. Doing so may damage the collapsible
column mechanism.
7. When disconnecting the connector of the clock spring from the airbag module, pull
the airbag's lock toward the outer side to spread it open.
When disconnecting the airbag module-clock spring connector, take care not to
apply excessive force to it.
INSPECTION
AIRBAG MODULE
Never attempt to measure the circuit resistance of the airbag module (squib) even if
you are using the specified tester. If the circuit resistance is measured with a tester,
accidental airbag deployment will result in serious personal injury.
5. Install the airbag module to the steering wheel to check for fit or alignment with the
wheel.
CLOCK SPRING
1. If, as a result of the following checks, even one abnormal point is discovered, replace
the clock spring with a new one.
2. Check connectors and protective tube for damage, and terminals for deformities.
REMOVAL
When handling the deployed airbag be careful that not the dust enters your eyes and always wear
gloves to avoid direct contact with the dust.
DISPOSAL PLAN
CASE DISPOSAL PLAN
Car scrapping DAB, PAB, CAB, P Deploy the airbag module with the SST
a. If the vehicle is to be scrapped, junked, or otherwise disposed of, deploy the airbag inside the
vehicle.
b. Since there is a loud noise when the airbag is deployed, avoid residential areas whenever
possible. If anyone is nearby, give warning of the impending noise.
c. Since a large amount of smoke is produced when the airbag is deployed, select a well-ventilated
site. Moreover, never attempt the test near a fire or smoke sensor.
DEPLOYMENT INSIDE THE VEHICLE
1. Open all windows and doors of the vehicle. Move the vehicle to an isolated spot.
2. Disconnect the negative (-) and positive (+) battery cables from the battery terminals, and then remove
the battery from the vehicle
Wait at least 30 seconds after disconnecting the battery cable before doing any further work.
6. As far away from the vehicle as possible, press the push button on the deployment tool to deploy the
airbag.
a. Before deploying the airbag in this manner, first check to be sure that there is no one in or near
the vehicle. Wear safety glasses.
b. The inflator will be quite hot immediately following the deployment, so wait at least 30 minutes
to allow it to cool before attempting to handle it. Although not poisonous, do not inhale gas from
airbag deployment. See the Deployed Airbag Module Disposal Procedures for post-deployment
handling instructions.
c. If the airbag fails to deploy when the procedures above are followed, do not go near the
module. Contact your DPSM.
1. When removing the airbag module or handling a new airbag module, it should be placed with the pad
top surface facing up.In this case, the twin-lock type connector lock lever should be in the locked state
and care should be taken to place it so the conector will not be damaged. Do not store a steering wheel
pad on top of another one. (Storing the pad with its metallic surface up may lead to a serious accident if
the airbag should inflate accidentally.)
2. Never measure the resistance of the airbag squib. (This may cause the airbag to deploy, which is very
dangerous.)
3. Store the airbag module where the ambient temperature remains below 93°C (200°F), without high
humidity and away from electrical noise.
4. During electric welding, disconnect the airbag under the steering column near the MULTI-FUNCTION
SWITCH connector before starting work.
SPECIAL SERVICE TOOL
Tool
(Number and Illustration Use
name)
DESCRIPTION
The Mass Air Flow sensor(AFS) is located near the air cleaner.
The sensor measures the mass of air passing through the air intake and generates a voltage signal. ECU
receives the voltage generated by the sensor and uses the signal to set fuel injector base pulse width and
ignition timing.
The resistance of the sensor decreases as mass air flow increases. Voltage and current flow is increased
to maintain the film's temperature and resistivity.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
Manifold Absolute Pressure Sensor(MAP) Circuit Malfuntion
DESCRIPTION
The MAP sensor is essentially a strain gauge used to measure the pressure in the surge tank. Inside the
sensor is a metal diaphragm with a small wire attached. The diaphragm flexes according to changes in
pressure. When the diaphragm flexes, the wire attached to it stretches, changing the resistance of the
wire. ECU applies five volts to the MAP sensor and measures the voltage drop across the sensor. The
sensor output is in volts and as pressure decreases, the voltage drop across the sensor increases. Since
the MAP sensor is used as an air flow sensor, the sensor signal is an important input. The ECU uses the
information to determine fuel amount and ignition timing.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
Intake Air Temperature Sensor(ATS) Circuit Malfunction
DESCRIPTION
The Intake Air Temperature (ATS) sensor is in the MAF sensor. The ATS sensor is a variable resistor
whose resistance changes as the temperature of the air flowing through the air intake changes. ECU
uses the ATS sensor input to adjust fuel injector pulse width. When the temperature sensed is cold, the
ECU enriches fuel mixture by increasing injector pulse width; as the air warms, the injector pulse width
time is shortened.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
Water Temperature Sensor(WTS) Circuit Malfunction
DESCRIPTION
The Water Temperature sensor(WTS) is located in a coolant passage of the cylinder head. The WTS
sensor is a variable resistor whose resistance changes as the temperature of the engine coolant flowing
past the sensor changes. When the water temperature is low, the sensor resistance is high; when the
water temperature is high, the sensor resistance is low. ECU checks WTS voltage fifty times per second
and uses the information to help adjust the fuel injector pulse width and ignition timing. When the
temperature sensed is very cold, the ECU enriches the fuel mixture.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
TEST PROCEDURE
Throttle Position Sensor(TPS) Circuit Malfunction
DESCRIPTION
The throttle position sensor (TPS) mounts on the side of the throttle body and is connected to the throttle
blade shaft. The TPS is a variable resistor (potentiometer) whose resistance changes according to the
throttle blade shaft position. During acceleration, the TPS resistance decreases; during deceleration, the
TPS resistance increases. The TPS also includes an idle position switch. The switch is closed in the idle
position. ECU applies a reference voltage to the TPS and then measures the voltage that is present on
the TPS signal circuit. ECU uses the TPS signal to adjust the timing and injector pulse width. The TPS
signal along with the MAP sensor signal is used by the ECU to calculate the engine load.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
O2 Sensor (Bank 1, Sensor 1) Circuit Malfunction
DESCRIPTION
To obtain a high purification rate for the CO, HC and NOx components of the exhaust
gas, a three way catalytic converter is used, but for the most efficient use of the three-
way catalytic converter, the ratio of the air must be precisely controlled so that it is
always close to the stoichiometric air-fuel ratio. The HO2S has the characteristic
whereby its output voltage changes suddenly in the vicinity of the stoichiometric air-fuel
ratio. This characteristic is used to detect the oxygen concentration in the exhaust gas
and provide feedback to the computer for control of the air-fuel ratio. When the air-fuel
ratio becomes LEAN, the oxygen concentration in the exhaust increases and the HO2S
informs the ECU of the LEAN condition. When the air-fuel ratio is RICHER than the
stoichiometric air-fuel ratio the oxygen concentration in the exhaust gas is reduced and
the HO2S informs the ECU of the RICH condition.
The ECU determines by the electromotive force from the HO2S whether the air-fuel
ratio is RICH or LEAN and controls the injection time accordingly. However, if
malfunction of the HO2S causes output of abnormal electromotive force, the ECU is
unable to perform an accurate air-fuel ratio control. The HO2Ss include a heater which
heats the sensing element. The heater is controlled by the ECU. When the intake air
volume is low (the temperature of the exhaust gas is low), current flows to the heater to
heat the sensor for accurate oxygen concentration detection.
* HO2S : Heated Oxygen Sensor, O2 Sensor
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
O2 Sensor (Bank 1) Circuit Malfunction
CIRCUIT DIAGRAM
TEST PROCEDURE
O2 Sensor (Bank 1, Sensor 1) Heater Circuit Malfunction
DESCRIPTION
To obtain a high purification rate for the CO, HC and NOx components of the exhaust
gas, a three way catalytic converter is used, but for the most efficient use of the three-
way catalytic converter, the ratio of the air must be precisely controlled so that it is
always close to the stoichiometric air-fuel ratio. The HO2S has the characteristic
whereby its output voltage changes suddenly in the vicinity of the stoichiometric air-fuel
ratio. This characteristic is used to detect the oxygen concentration in the exhaust gas
and provide feedback to the computer for control of the air-fuel ratio. When the air-fuel
ratio becomes LEAN, the oxygen concentration in the exhaust increases and the HO2S
informs the ECU of the LEAN condition. When the air-fuel ratio is RICHER than the
stoichiometric air-fuel ratio the oxygen concentration in the exhaust gas is reduced and
the HO2S informs the ECU of the RICH condition.
The ECU determines by the electromotive force from the HO2S whether the air-fuel
ratio is RICH or LEAN and controls the injection time accordingly. However, if
malfunction of the HO2S causes output of abnormal electromotive force, the ECU is
unable to perform an accurate air-fuel ratio control. The HO2S include a heater which
heats the sensing element. The heater is controlled by the ECU. When the intake air
volume is low (the temperature of the exhaust gas is low), current flows to the heater to
heat the sensor for accurate oxygen concentration detection.
* HO2S : Heated Oxygen Sensor, O2 Sensor
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
O2 Sensor (Bank 1, Sensor 2) Circuit Malfunction
DESCRIPTION
To obtain a high purification rate for the CO, HC and NOx components of the exhaust
gas, a three way catalytic converter is used, but for the most efficient use of the three-
way catalytic converter, the ratio of the air must be precisely controlled so that it is
always close to the stoichiometric air-fuel ratio. The HO2S has the characteristic
whereby its output voltage changes suddenly in the vicinity of the stoichiometric air-fuel
ratio. This characteristic is used to detect the oxygen concentration in the exhaust gas
and provide feedback to the computer for control of the air-fuel ratio. When the air-fuel
ratio becomes LEAN, the oxygen concentration in the exhaust increases and the HO2S
informs the ECU of the LEAN condition. When the air-fuel ratio is RICHER than the
stoichiometric air-fuel ratio the oxygen concentration in the exhaust gas is reduced and
the HO2S informs the ECU of the RICH condition.
The ECU determines by the electromotive force from the HO2S whether the air-fuel
ratio is RICH or LEAN and controls the injection time accordingly. However, if
malfunction of the HO2S causes output of abnormal electromotive force, the ECU is
unable to perform an accurate air-fuel ratio control. The HO2S include a heater which
heats the sensing element. The heater is controlled by the ECU. When the intake air
volume is low (the temperature of the exhaust gas is low), current flows to the heater to
heat the sensor for accurate oxygen concentration detection.
* HO2S : Heated Oxygen Sensor, O2 Sensor
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
O2 Sensor (Bank 1, Sensor 2) Heater Circuit Malfunction
DESCRIPTION
To obtain a high purification rate for the CO, HC and NOx components of the exhaust
gas, a three way catalytic converter is used, but for the most efficient use of the three-
way catalytic converter, the ratio of the air must be precisely controlled so that it is
always close to the stoichiometric air-fuel ratio. The HO2S has the characteristic
whereby its output voltage changes suddenly in the vicinity of the stoichiometric air-fuel
ratio. This characteristic is used to detect the oxygen concentration in the exhaust gas
and provide feedback to the computer for control of the air-fuel ratio. When the air-fuel
ratio becomes LEAN, the oxygen concentration in the exhaust increases and the HO2S
informs the ECU of the LEAN condition. When the air-fuel ratio is RICHER than the
stoichiometric air-fuel ratio the oxygen concentration in the exhaust gas is reduced and
the HO2S informs the ECU of the RICH condition.
The ECU determines by the electromotive force from the HO2S whether the air-fuel
ratio is RICH or LEAN and controls the injection time accordingly. However, if
malfunction of the HO2S causes output of abnormal electromotive force, the ECU is
unable to perform an accurate air-fuel ratio control. The HO2S include a heater which
heats the sensing element. The heater is controlled by the ECU. When the intake air
volume is low (the temperature of the exhaust gas is low), current flows to the heater to
heat the sensor for accurate oxygen concentration detection.
* HO2S : Heated Oxygen Sensor, O2 Sensor
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
Fuel System Too Lean
TEST PROCEDURE
Random Misfire Detected
DESCRIPTION
With the ignition switch ON or START, voltage is applied to the ignition coil. High
tension leads go to each cylinder from the ignition coil. The ignition coil fires two spark
plugs every power stroke (the cylinder under compression and the cylinder on the
exhaust stroke). Coil number one fires cylinders 1 and 4. Coil number two fires cylinders
2 and 5. And coil number three fires cylinders 3 and 6.
The ignition power transistor, controlled by the ECU, provides a switching circuit to
ground for energizing the primary ignition coils. When a primary ignition coil is energized
and deenergized, the secondary coil produces a high voltage spike across the attached
spark plugs. At the same time, the tachometer interface (part of the ignition power
transistor) provides the ECU and Transaxle Control Module (TCM) with an RPM signal.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
Misfire detected
P0301, P0302,
Misfire detected (Cylinder 1, 2, 3, 4)
P0303, P0304
DESCRIPTION
With the ignition switch ON or START, voltage is applied to the ignition coil. High
tension leads go to each cylinder from the ignition coil. The ignition coil fires two spark
plugs every power stroke (the cylinder under compression and the cylinder on the
exhaust stroke). Coil number one fires cylinders 1 and 4. Coil number two fires cylinders
2 and 5. And coil number three fires cylinders 3 and 6.
The ignition power transistor, controlled by ECU, provides a switching circuit to ground
for energizing the primary ignition coils. When a primary ignition coil is energized and
deenergized, the secondary coil produces a high voltage spike across the attached
spark plugs. At the same time, the tachometer interface (part of the ignition power
transistor) provides the ECU and Transaxle Control Module (TCM) with an RPM signal.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
Ignition Failure Sensor (IFS) Circuit Malfunction
DESCRIPTION
With the ignition switch ON or START, voltage is applied to the ignition coil. High tension leads go to each
cylinder from the ignition coil. The ignition coil fires two spark plugs every power stroke (the cylinder under
compression and the cylinder on the exhaust stroke). Coil number one fires cylinders 1 and 4. Coil
number two fires cylinders 2 and 5. And coil number three fires cylinders 3 and 6.
The ignition power transistor, controlled by the ECU, provides a switching circuit to ground for energizing
the primary ignition coils. When a primary ignition coil is energized and deenergized, the secondary coil
produces a high voltage spike across the attached spark plugs. At the same time, the tachometer
interface (part of the ignition power transistor) provides the ECU and Transaxle Control Module (TCM)
with an RPM signal.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
Knock Sensor Circuit Malfunction
CIRCUIT DIAGRAM
TEST PROCEDURE
Crankshaft Position Sensor(CKP) Circuit Malfunction
DESCRIPTION
The Hall-effect Crankshaft Position (CKP) sensor consists of a magnet and coil located
next to the flywheel. The voltage signal from the CKP sensor allows the ECU to
determine the engine of the RPM and Crankshaft Position.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
Camshaft Position Sensor(TDC) Circuit Malfunction
DESCRIPTION
The Camshaft Position sensor(TDC) senses the Top Dead Center (TDC) point of the #1
cylinder in the compression stroke. The TDC sensor signal allows the ECU to determine
when to operate the fuel injectors.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
Ignition Coil Circuit Malfunction
Circuit Diagram
TEST PROCEDURE
Catalyst Circuit Malfunction-MCC Deterioration
DESCRIPTION
The ECU compares the waveform of the front HO2S with the waveform of the rear
HO2S to determine whether or not catalyst performance has deteriorated. Air-fuel ratio
feedback compensation keeps the waveform of the front HO2S repeatedly changing
back and forth from rich to lean.
If the catalyst is functioning normally, the waveform of the rear HO2S switches back and
forth between rich and lean much more slowly than the waveform of the front HO2S.
When both waveforms change at a similar rate, catalyst performance has deteriorated.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
TEST PROCEDURE
Evaporative Emission Control System(PCSV)
DESCRIPTION
The evaporative system reduces hydrocarbon emission by trapping fuel tank vapors
until they can be burned as part of the incoming fuel charge. Evaporating fuel is stored
in a charcoal canister until it can be flushed into the intake manifold.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
Vehicle Speed Sensor(VSS) Circuit Malfunction
DESCRIPTION
The vehicle speed sensor outputs a pulse signal while the vehicle is driven.
ECU checks whether the pulse signal is present.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
CIRCUIT DIAGRAM
TEST PROCEDURE
Idle Speed Control System (ISC)
DESCRIPTION
The intake air volume at idle is controlled by opening or closing the idle speed control
valve provided in the air path that bypasses the throttle valve.
If there is a malfunction of the ISC system, the actual engine speed will not be identical
to the target engine speed. ECU checks the difference between the actual engine speed
and the target engine speed.
TROUBLESHOOTING GUIDE
DTC detection condition Probable cause
Check Area
a. Under the closed loop idle speed control.
Judgment Criteria
a. Actual idle speed has continued to be higher than the
target idle speed by 300 rpm or more for 10 sec.
Check Area
a. During idling speed closed-loop control
b. The maximum atmospheric temperature is 45°C
(113°F) or less at the last drive.
c. Long term fuel trim is at -8% to +8%.
d. Engine coolant temperature is approx. 80°C (176°F)
or more.
e. Battery voltage is 10V or more.
f. Intake air temperature is -10°C (14°F) or more.
Judgment Criteria
a. Actual idle speed is 200 rpm or more higher than the
target idle speed for 10 seconds.
Check Area
a. During idle speed closed loop control.
b. Power steering pressure switch is off.
c. Engine load is 40% or less.
d. Intake air temperature is -10°C (14°F) or more.
Judgment Criteria
a. Actual idle speed is 120 rpm or more lower than the
target idle speed for 10 seconds.
CIRCUIT DIAGRAM
TEST PROCEDURE
ACU CONNECTOR
DAB+PAB+CAB+2PT
1 - -
28 Ground Input
41 - -
42 - -
43 - -
44 - -
45 - -
46 - -
47 - -
48 - -
49 - -
50 - -
51 - -
52 - -
53 - -
55 - -
56 - -
57 - -
59 - -
60 - -
63 - -
64 - -
65 - -
66 - -
67 - -
PAB, CAB
PT
R ≤ 0.9Ω Resistance too low Fault definitely detected
SRS HARNESS
SRSCM INDEPENDENT LAMP ACTIVATION
INSTALLATION
1. Install the CAB module according to inverse order of REMOVAL.
Tightening torques
Fastening bolt :
8-12 N·m (80-120 kg·m, 5.9-8.9 lb·ft)