Professional Documents
Culture Documents
electrodynamic
forces on
busbars in
LV systems
Jean-Pierre Thierry Christophe Kilindjian
5. Conclusion p. 20
6. Bibliography p. 20
The problem of withstanding between the various conductors of a geometry of the conductors and
electrodynamic forces arises on the LV installation (solid conductors of the associated structures.
LV power circuits of the installation. bar, cable type...) generate considerable However a few approximations yield in
Although mainly dependent on the forces (several thousands of daNm). most cases valid results on the basis of
strength of the fault current, it also These forces thus need to be simple formulae.
depends on the shape of the determined in order to mechanically After a brief reminder of calculation of
conductors, their mutual setout and size both the conductors and the electrodynamic forces in simple
securing method. Although this problem structures supporting them so that they geometries, this Cahier will deal with
can be solved by calculation, only can withstand these forces whatever busbars in switchboards and
validation by a real-life tests enables protective devices are placed upstream prefabricated ducts on the basis of
provision of a document acknowledging and downstream (standards stipulate these formulae.
conformity with standard and/or electrodynamic withstand tests of one
customer requirements. second).
The very high current strengths that The exact calculation of electrodynamic
may occur during a short-circuit forces is often complex in view of the
The problem of conductor withstand to However the root mean square values whether between two current
electrodynamic stresses is certainly not Irms are used in most cases; in this elements or between a magnetic field
new as is shown by the number of case Irms must be multipled by a and an electric current (work
publications which have treated this coefficient defined in chapter 3. conducted by Oersted, Ampère...)
issue. However this problem is still of c forces are expressed in absolute resulted in the construction of a
interest to designers as a result of the value without specifying their direction theoretical framework integrating
application of modern numerical depending on field and current these dynamic phenomena between
methods which provide a solution for direction. conductors through which electric
complex conductor configurations. This In most cases they are forces per unit current flows.
accounts for the summary presented in of length. The direction of the electrodynamic
this chapter. c conductors are made of non- forces is known (repulsion if the
magnetic material and are sufficiently currents in the conductors flow in
distant from all magnetic elements
preliminary remarks opposite directions, otherwise
likely to alter distribution of the attraction) and their values are
Application of the formulae call for magnetic field that they create.
compliance with the following points: obtained by applying the laws of
c skin effect and proximity phenomena
c all the formulae involve the product of magnetism.
which can considerably alter current
the current strengths, I1.I2, flowing in There are in fact two main methods
distribution in the cross-section of solid
each conductor and inter-reacting. If for calculating electrodynamic forces.
conductors are ignored.
their values are identical, this product is The first method consists of
replaced by the term I2. calculating the magnetic field created
c the current strengths appearing in the
origin and calculation by an electric current at a point in
formulae correspond to the peak value methods space, then deducing from it the
of the currents conveyed in each The highlighting and understanding a resulting force exerted on a conductor
conductor. century ago of mutual influences, placed at this point and through which
Maxwell's theorem
→ The work of the electromagnetic forces exerted during
dB displacement of an undeformable conductor through
→ which an invariable current flows, placed in a magnetic
dl → field, has the following expression:
θ u
w = i Φ or Φ is the flow of the magnetic field swept
M
P r during the displacement.
Used in the form of elementary work, it easily obtains
→
the components Fx, Fy and Fz of the resultant F of the
electromagnetic forces:
dw = i dφ
→ →
= ∫d f d l
→ →
= F d l hence
δΦ
Fx = i
δx
and likewise for Fy and Fz.
0.7
(e.g. ten times).
15
20
0.6
40
a b d l k I F
non-rectilinear conductors
This is, for example, the case of mm mm mm m kA daN/m F
conductors with a bend (see fig. 6). The b
5 80 100 1 0.91 35 224
branches may inter-act with one another
when a strong current passes through 5 80 100 1 0.91 80 1170 I α
them. a
The conductor b may pivot around point
O of the fixed conductor a. Force F has O
fig. 3: characteristics required to calculate
the following value:
the forces F between two conductors of the
same length.
a a b 2 1- cosα Examples of forces withstood by two parallel fig. 6: drawing showing two part of
F = 2 10-7 I 2 l + 1+ 2
b b a sinα bars during a short-circuit. conductors (a and b) with a bend.
Consideration of three-phase busbar of these forces and the conductor with isolated two-phase faults which have
peculiarities when designing busbars the highest mechanical stress. the advantage, in steady state, of
for LV switchboards and prefabricated As the electrodynamic forces of the behaving like one or two independent
ducts, and of the peculiarities relating to current are proportional to the square of single-phase networks.
the establishment and type of fault, is its maximum amplitude, the short-circuit Let us consider a fault occurring on the
achieved by integrating factors into the currents need to be studied. single-phase diagram in figure 8 in
formule presented in chapter 2.
which R and L ω are network
These peculiarities are:
c relative layout of phases (conductors
reminder on short-circuit impedance elements. If we set as the
origin of time, the moment when the
in ribbon, staggered...), current making short-circuit occurs, the e.m.f. (e) of the
c phase shift of currents in each phase The aim of this paragraph is to review generator has the value:
with respect to one another, and specify:
c type of short-circuit (two or three- c the various short-circuit types that e = 2 E sin( ω t + α )
phase), can arise in a three-phase system,
c short-circuit making characteristics c the notions of symmetrical and where α is the energising angle (see
(symmetrical or asymmetrical state), asymmetrical state, fig. 9) corresponding to the offset in
c the peak current value, c the procedure to follow to determine time between a zero of the e.m.f. and
c the alternating aspect of currents, the expression of short-circuit currents the moment when the short-circuit was
hence the vibrating aspect of the and the parameters on which they made.
phenomena they generate. depend.
In the remainder of this section, the Ohm's law applied to the circuit yields:
The short-circuit types
study will consider only busbars in di
ribbon, where phases 1,2, 3 are set out There are four types on a three-phase e = R i+L
network. These types are shown in dt
in the same plane and with the same
distance between phases. figure 7. If the current is nil before the short-
Expression of short-circuit currents circuit is made, the solution for this
The aim is to determine, by analysing
in the case of a three-phase fault equation is:
the change in electrodynamic forces as
a function of time and the various
parameters above, the maximum value
We shall now concentrate only on
symmetrical three-phase faults and [
i( t ) = 2 I sin( ω t + α - ϕ ) + sin( ϕ - α ) e -t / τ ]
a) L3 c) L3 R x
L2 L2
L1 L1 A
Zcc Z1
I"k I"k I"k
I"k
B
fig. 8: equivalent single-phase diagram on a
b) L3 d) L3 three-phase fault (see IEC 909).
L2 L2
L1 L1
u u = f(t)
I"k I"k
ωt
α
a) symmetrical three-phase short-circuit. c) short-circuit between phases, with
b) short-circuit between phases, isolated or earthing.
two-phase. d) phase-earth short-circuit
fig. 7: the various short-circuits and their currents. The direction of the arrows showing the fig. 9: representation of α known as the
currents are random (see IEC 909). energising angle.
c the characteristics of the circuit (via (case of one of the conductors external 1.4
the value of ϕ) ; to the three-phase busbar)
c the phase shift between the phases c F2max ,3ph = 1.2
(2π/3). 2 10-7 0.866 ( 2 Irms,3ph κ)2 1/d 1.0
R/X
0 0.2 0.4 0.6 0.8 1.0 1.2
(case of one of the conductors external
maximum force on a three- to the three-phase busbar)
phase busbar Note:
fig. 10: variation of factor k as a function of
A three-phase busbar normally c compared with the reference formula
the ratio R/X.
contains three conductors placed side reviewed in chapter 2
resonance zone
2
a b c
1
p
1 2.24 2.45 3 3.55 4 5.22 6.12 7 R
In this chapter the authors define how In practice, sizing requires determination The details of each stage are described
the above theoretical considerations of the distance between the supports below for a busbar consisting of several
are taken into account for two LV items and thus the number required, for a rectangular cross-section bars per
of equipment, namely LV switchboards specific busbar and support technology. phase.
and prefabricated electrical ducts of the
Canalis and Victa Dis type. Practical calculation procedure I - Basic data for carrying out the
The method to be followed is calculation
summarised in the chart below: c dimension and shape of a conductor
case of busbars in LV (for example for a bar, its thickness a
switchboards I. Definition of basic data
and its width b in m.)
The three-phase busbar of a LV electric c number of conductors per phase: n.
switchboard is made up of a set of II. Calculation of forces
conductors grouped by phase and held c root mean square value of the short-
in place by supports. circuit current: Isc in kA.
III. Calculation of the distance between c type of fault: two or three-phase.
It is characterised by:
supports based on stresses on the
c the shape of the conductors, c distance between phase centres: dph
conductor with the greatest stress
c the relative layout of the phases, in m.
c the arrangement of the conductors in
c conductor securing method in the
the same phase, IV. Calculation of the distance
supports (flush mounting or simple
c the type of support and the conductor between supports based on stresses
support).
securing method (insulating bars, on supports.
This data is taken into account by a
combs, insulating rods...).
coefficient ß:
The various elements making up the V. Determination of the maximum ß = ß1 for all the conductors of a
busbar system must be sized to phase,
distance between supports, and
withstand the electrodynamic forces
verification of the vibration behaviour ß = ß2 for a conductor belonging to
which appear when a short-circuit
of the busbar. one phase,
occurs (see fig. 13).
c elastic limit of the conductor:
Rp0.2 in N/m2
(Rp0.2 = 125 x 106 N/m2 for 1050 type
aluminium and Rp0.2 = 250 x 106 N/m2
for copper).
c characteristics of supports:
mechanical withstand Rm (in N/m2)
according to the type of stress, and
cross-section of the stressed support
Sm (in m2).
II - Calculation of forces
Each conductor of a phase is subjected
to a force due to the actions between
phases and to the actions of the other
conductors of the same phase. The
maximum force is exerted on the most
external conductors of the central phase.
This conductor is subjected:
c firstly to the force resulting from the
other two phases:
F1/ l
= 0.87 (or 1) 2 10-7 k1 (2.2 Isc)2 1/dph)
fig. 13: busbar of a Masterbloc LV switchboard, designed to withstand the effects of a 80 kA
0.87 : if the fault is three phase
short-circuit current (Merlin Gerin).
1 : if the fault is two phase
,,,,,
,,
,,, ,,
σ = σ1+ σ 2 the stresses linked to the force F1.
β1 (F1/ l) d12 β2 (F2 / l) d12 flush
,,,,,,,
«Support break» criterion: mounted
= + conductors
8Z 8 Z0 Rm Sm
d2 =
F1/ l and F2/ l = forces in N/m,
α F1/ l
where
d1 = distance between two supports
α = constant whose value depends on
in m,
the securing method and the number of
Z0 = resistance module of a bar in m3, supports. phases in
Z = resistance module of a phase simple support
V - Determination of the maximum
in m3,
distance between supports, and
ß1 = 0.73 (simple support coefficient), verification of the busbar vibration
ß2 = 0.5 (flush mounting coefficient). behaviour fig. 15: configuration of a busbar for
These values are given by way of coefficients ß1 = 0.73 (simple support) and
In order to withstand electrodynamic
ß2 = 0.5 (flush mounting).
guidance for a specific busbar forces, the supports must be placed at
a)
N
L3
L2
L1
b)
N
L3
L2
L1
c) N
L3
L2
L1
+ + + - - - d
( )
F = f i2 ,cosϕ with i = I / 3
1
∑Fph1= F d 1
0.42 +
2 d
1
0.62 −
4 d
1
0.83 −
5 d
1
0.87 −
6 d
0.92
F
= 0.19 ⇒ K1= 0.19
d
∑Fph1' = F − d 1 1 1 1
1
0.42 + 0.42 − 0.75 − 0.83 − 0.87
d 3 d 4 d 5 d
F
=− 0.63 ⇒ K1'= 0.63
d
∑Fph1" = F − d 1 1 1 1
1
0.42 + 0.62 − 0.62 − 0.75 − 0.83
2 d 2 d 3 d 4 d
F
=− 1.49 ⇒ K1"= 1.49
d
+ - + - + -
1 1
∑Fph1= F − d 1 1
1
0.42 + 0.83 − 0.87 − 1 − 1
4 d 5 d 8 d 9 d
F
=− 0.37 ⇒ K1= 0.37
d
1
∑Fph2 = F + d 1 1 1
1
0.42 − 0.75 + 0.83 − 0.97 + 1
3 d 4 d 7 d 8 d
F
=+ 0.36 ⇒ K2 = 0.36
d
short-circuit device
fig. 22: sketch showing a prefabricated busbar line such as defined by the standards for the
type tests.
The high electrodynamic forces It is thus advantageous for installers manufacturers can support in view of
occurring on a short-circuit and the and/or users to choose equipment the necessary infrastructure and costs
material damage that they can cause presenting a maximum guarantee involved.
justify the importance attached to (T.T.A.) or made up of modified Design modifications from the type
mechanical withstand of busbars. An standard elements, mounted in the tested cases are, however, possible.It
importance all the more vital as busbar factory and tested (P.T.T.A.). is in this respect, to a certain extent,
withstand failure requires at the very In both cases, the importance of testing that the calculation approach and the
least replacement of these busbars and is obvious. However such tests call for manufacturer's knowhow can take over
thus shutdown of the installation. considerable investment that only major from the experimental approach.
6. bibliography