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Aw60 40le Zip in PDF
Aw60 40le Zip in PDF
ZIP KIT
PART NUMBER AW60-40LE-ZIP QUICK GUIDE
Valve Body Identification NOTE: This Zip Kit AW60-40LE-ZIP is designed for 60-40LE (AF-13) applications only.
A separate Zip Kit AW60-41SN-ZIP is available for 60-41SN (AF-17) applications.
No Has a
Number 2 Number 2
Rear Control Rear Control
Body Body
Has a Has a
Short TCC Long TCC
60-40LE (AF-13) Valve Body Solenoid 60-41SN (AF-17) Valve Body Solenoid
Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents.
installation Diagram
OE Assembly Shown
1
6
3 2 Shim
Location
Front Control
Valve Body
7
Checkballs
10 Small
9 1 Large
4 5
In addition to general rebuilding tips and technical information, the technical booklet included in this kit contains vacuum testing
and additional repair options for higher mileage units or for repairing specific complaints which are beyond the scope of this kit.
NOTE: This Zip Kit AW60-40LE-ZIP is designed for 60-40LE (AF-13) applications only.
Torque Specifications A separate Zip Kit AW60-41SN-ZIP is available for 60-41SN (AF-17) applications.
Transaxle Side Manual Detent
Cover Bolt
18 ft-lb
Spring Bolt
90 in-lb
Valve Body Identification
Manual Shift Lever Nut Front Valve Body 60-40LE (AF-13) Valve Body: Use this kit.
60 in-lb Cover Bolt
18 ft-lb No
Number 2
Front-Valve-Body-to- Rear Valve Body
Rear-Valve-Body Bolt Cover Bolt Rear Control
Body
60 in-lb 96 in-lb
Solenoid-to-Valve- Valve-Body-to-
Body Bolt Transaxle Bolt
60 in-lb 90 in-lb
Has a
Long TCC
Solenoid
Figure 2 Figure 3
Bolt installation torque specifications are 60 in-lb. Bolt installation torque specifications are 60 in-lb.
1. V
alve Body Disassembly
Figure 4
(continued)
e. Flip valve body over and remove five bolts. Lift
rear valve body and separator plate off of front
valve body (Figure 5).
f. Remove 11 bolts to access valves retained under
the two rear valve body covers (Figure 6).
2. Installation
Install Zip Kit parts as shown on diagram of Bolt installation
torque specifications
separate quick guide sheet included in this Zip Kit. are 60 in-lb.
Bolt installation
torque specifications
are 96 in-lb.
B1 Modulator
Plunger Valve
Shift complaints in 2nd & 4th
2-3 Shift Valve
Replace with Sonnax Part No.
19741-03K* 2-3 Shift complaints
NOTE: Seal port on opposite side of
casting & solenoid port with thumb.
15
20 10
25 5
30 0
VACUUM
TEST
Seal
Seal
Reverse Boost
Assembly
• Low reverse pressure
• Delayed reverse
Replace with Sonnax Part No.
19741-07K*
Pressure Regulator Valve
End Plugs • Low/High line pressure
• Soft/Harsh shifts
• Burnt clutches/brakes
• Converter complaints
• Various shift complaints
• Loss of lube
Replace with Sonnax Part No.
19741-13K*
NOTE: Several Locations = 1-2 Shift Valve
1-2 Shift complaints
NOTE: Seal port on
3-4 Shift Valve
opposite side of casting. 3-4 Shift complaints
0
10
5
30
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed VACUUM
TEST
to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
Secondary
Regulator
Valve
• TCC complaints
• Loss of lube
End Plugs
• Burnt clutches/brakes
• Various shift complaints
2nd/4th Brake & Foward
Replace with Sonnax Part No. 2nd/4th Brake Clutch Accumulator Piston
19741-13K*
NOTE: Several Locations = Modulator • Burned forward clutch • Delayed forward
Control Valve • Burned 2-4 brake • Bump 2nd & 4th gear
• Burned 2-4 brake
Lockup Control Plunger Valve Kit • Shift complaints in
• Burnt converter • TCC codes 2nd & 4th 2-3 Timing Valve & Overdrive
• TCC apply & release concerns Clutch Accumulator Piston
Replace with Sonnax Part No. • 2-3 Shift complaints • Bump in 3rd gear
59954-01K • Burned overdrive clutch
• NOTE: Test one port while sealing the other.
*Part numbers with an asterisk (*)
are included in this Zip Kit.
OE Exploded View
Front Control Valve Body - Cover Side (Separator Side Inset) Shown Here
106
Front Control Valve Body Descriptions
105
104
I.D. No. Description
Reverse Boost Assembly
101 107
& Pressure Regulator Valve
Accumulator Control Valve
102
& Plunger Assembly
Check
B1 Modulator Valve Valve
103
& Plunger Assembly
104 1-2 Shift Valve
105 2-3 Shift Valve Front Valve Body
(Cover Side)
106 3-4 Shift Valve
107 TCC Modulator Valve
Check Valve
Filter
Filter
102
103
101
OE Exploded View
Rear Control Valve Body
212
208 209
211
210
Check
Filter
Checkball, Large .250" dia. Valve
(All 10 others, Small .218" dia.)