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Chapter Eight

Results Postprocessing
Results Postprocessing

Chapter Overview Training Manual

• In this chapter, aspects of reviewing results will be

ANSYS Workbench – Simulation


covered:
A. Viewing Results
B. Scoping Results
C. Exporting Results
D. Coordinate Systems & Directional Results
E. Solution Combinations
F. Stress Singularities
G. Error Estimation
H. Convergence

• The capabilities described in this section are applicable to


all ANSYS licenses, except when noted otherwise
August
Results Postprocessing

A. Viewing Results Training Manual

• When selecting a results branch, the Context toolbar displays ways of viewing results:

ANSYS Workbench – Simulation


Legend Settings Min/Max Probe Tool

Displacement Scaling Display Method Contour Settings Outline Display Slice Planes

Export AVI
Animation Controls

Vector Display Controls

August
Results Postprocessing

… Displacement Scaling Training Manual

• For structural analyses (static, modal, buckling),

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the deformed shape can be changed
– By default, the scaling is automatically exaggerated
to visualize the structural response more clearly
– The user can change to undeformed or actual deformation

No Displacement Scaling Automatic Displacement Scaling

August
Results Postprocessing

…Legend Controls Training Manual

ANSYS Workbench – Simulation


Color/Position/Size
Auto Select
Selectors
Enter maximum/minimum Reset
legend value or allow auto
selection

Enter maximum/minimum
range for contours

Contour number
selector
August
Results Postprocessing

… Display Method Training Manual

• The “Geometry” button controls the contour

ANSYS Workbench – Simulation


display method. Four choices are possible:
Exterior IsoSurfaces

“Exterior” is the default


display option and is
most commonly used.
“IsoSurfaces” is useful
to display regions with
the same contour value.
“Capped IsoSurfaces”
will remove regions of
the model where the
Capped IsoSurfaces Slice Planes contour values are
above (or below) a
specified value.
“Slice Planes” allow a
user to ‘cut’ through the
model visually. A
capped slice plane is
also available, as shown
on the left.

Model shown is from a sample Inventor assembly. August


Results Postprocessing

… Contour Settings Training Manual

• The “Contours” button controls the way in

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which contours are shown on the model
Smooth Contours Contour Bands

Isolines Solid Fill

August
Results Postprocessing

… Outline Display Training Manual

• The “Edges” button allows the user show the

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undeformed geometry or mesh

No Wireframe Show Undeformed Wireframe

Show Undeformed Model Show Elements August


Results Postprocessing

… Slice Planes Training Manual

• When in Slice Plane viewing mode, slice planes

ANSYS Workbench – Simulation


can be added and edited
– To add a slice plane, simply select the “Draw Slice Plane”
icon, then click-drag with the left mouse across the Graphics
window. The path created will define the slice plane.
– To edit a slice plane, select the “Edit Planes” icon. The
defined planes will have a ‘handle’ in the Graphics window.
• Drag the handle to move the slice plane
• Click on one side of the bar to show capped slice display
• Select the handle, then hit the “Delete” key to remove plane

Handles of 3 defined slice planes Move a slice plane by dragging handle Click on one side of bar to cap view August
Results Postprocessing

… Min/Max and Probe Training Manual

• The min/max symbols can be removed by selecting

ANSYS Workbench – Simulation


the “Maximum” and “Minimum” buttons
• Results can be queried on the model by selecting the
“Probe” button
– Left-mouse click to add an annotation of the value being
queried on the model.
– Use the “Label” button to select and delete unwanted
annotations

August
Results Postprocessing
. . . Probe Tool Training Manual

• The Probe object (previous page) allows

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users to annotate a result at a particular
location on a contour plot
• The Probe Tool allows you to scope a result
object to a location and make that result
parametric
• The Probe tool can be scoped to geometry
or located using a coordinate system
• The orientation of the result item can be
with respect to global or local coordinate
systems

August
Results Postprocessing
. . . Probe Tool Training Manual

• Probe Tool example:

ANSYS Workbench – Simulation


– Local coordinate system defined as
shown
– Probe tool located at local CS
– Stress results (all) requested

Local CS Probe Tool August


Results Postprocessing

… Animation Controls Training Manual

• The animation toolbar allows user to play, pause, and stop animations

ANSYS Workbench – Simulation


• Note: animations are accessed via the tab at the bottom of the graphics screen

Start/Stop/Pause Control resolution and speed

Distributed animation interpolates results


while results sets animates only solution Export video
points. (avi) file

Note: pause feature available


during playback August
Results Postprocessing

… Alerts Training Manual

• Alerts are simple ways of check to see if a scalar

ANSYS Workbench – Simulation


result quantity satisfies a criterion
– Alerts can be used on most contour results except for vector
results, Contact Tool results, and Shape Finder
– Simply highlight that result branch RMB and insert an Alert
– In the Details view, specify the criterion

– In the Outline tree, a green checkmark indicates


that the criterion is satisfied. A red exclamation
mark indicates that the criterion was not satisfied.

August
Results Postprocessing

… Manipulating the Legend Training Manual

• For exterior contour plots, the legend can

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be manipulated to show result distributions Original Contour Legend
more clearly.

Modified Contour Legend

August
Results Postprocessing

… Manipulating the Legend Training Manual

• Capped IsoSurfaces are manipulated

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by an independent controller
– Icons allow isosurface, top or bottom
capped plots
– The striped areas of the legend show
what values will not be displayed
– The cap threshold can be controlled via
the slider or by typing the value directly

Capped/Top/Isosurface
Display

Threshold Controls
August
Results Postprocessing

… Vector Plots Training Manual

• Vector plots involve any result quantity with direction, such

ANSYS Workbench – Simulation


as deformation, principal stresses/strains, and heat flux
– Activate vectors for appropriate quantities using the vector
graphics icon

– Once the vectors are visible their appearance can be modified


using the vector display controls (see next slide for examples)

Vector Length Control Vector Length Control

Proportional Vectors Equal Length Vectors Grid Aligned Element Aligned Line Form Solid Form

August
Results Postprocessing

… Vector Plots Training Manual

• Examples

ANSYS Workbench – Simulation


Solid Form, Grid Aligned Line Form, Grid Aligned

Proportional Length Equal Length

August
Results Postprocessing

… Multiple Viewports Training Manual

• Using multiple viewports is especially useful for

ANSYS Workbench – Simulation


postprocessing, where more than one result
can be viewed at the same time
– Useful to compare multiple results, such as results from
different environments or multiple mode shapes

August
Results Postprocessing

… Default Settings Training Manual

• Under “Tools > Options… > Simulation: Graphics,” the

ANSYS Workbench – Simulation


default graphics settings can be changed.
– This way, each user can make all results for new simulations
be displayed to his/her preference

August
Results Postprocessing

B. Scoping Results Training Manual

• Sometimes, limiting the display of results is useful when

ANSYS Workbench – Simulation


postprocessing
– Scoping automatically scales the legend and only shows the
applicable surface(s) or part(s), making result viewing easier
– Scoping results on edges produces a path plot, allowing users
to see detailed results along selected edges
– Results scoping is very useful for convergence controls
(discussed later in this chapter)
– When using Contact Tool, Simulation automatically scopes
contact results to contact regions.

• Results scoping can be performed on any result item in the


Solution branch for any type of geometric quantity

August
Results Postprocessing

… Scoping Surface/Part Results Training Manual

• To scope contour results, simply do either of the following:

ANSYS Workbench – Simulation


– Select part(s) or surface(s), then request the result of interest
– Select the result item, then click on “Geometry” in the Details
view. Select the part(s) or surface(s), then click on Apply

• When this is performed, the Details view of the result item


will indicate that results will be shown only for the selected
items.
– The displayed values will show non-selected surfaces/parts as
translucent.

August
Results Postprocessing

… Scoping Surface/Part Results Training Manual

• Some examples of scoping results on surfaces/parts:

ANSYS Workbench – Simulation


Scoping results on a single part Stress results on selected surfaces

Vector Principal Stresses on single part

August
Results Postprocessing

… Scoping Edge & Vertex Results Training Manual

• Results can be scoped to a single edge

ANSYS Workbench – Simulation


– Select a single edge for results scoping

– A path plot of the result mapped on the edge will be displayed

• In a similar manner, results can also be scoped to a single


vertex. No ‘contour’ results will be displayed since only a
vertex is present, but the value will reported in the Details
view for the selected vertex

August
Results Postprocessing

… Renaming Scoped Results Training Manual

• For scoped results, it is often useful to automatically

ANSYS Workbench – Simulation


rename the result branch
– Right-click on the result branch and select “Rename Based on
Definition.” The name will become more descriptive.

The result branch name is now more


descriptive, indicating it is a scoped
result on a given edge.
Renaming result branches is also
useful for directional results, as it will
change the name to the direction of the
stress or deformation or heat flux.

August
Results Postprocessing

C. Exporting Results Training Manual

• Tabular data from Simulation can be exported to Excel for

ANSYS Workbench – Simulation


further data manipulation
• To export Worksheet tab information, do the following:
– Select the branch and click on the Worksheet tab
– Right-click the same branch and select “Export”
– This can be used for Geometry, Contact, Environment,
Frequency Finder, Buckling, and Harmonic Worksheets

• To export Contour Results


– Right-click on the result branch of interest and select “Export”
– This can be used for any result item of interest
– Node numbers and result quantities will be exported
– Exporting large amounts of data can take some CPU time

August
Results Postprocessing

… Exporting Results Training Manual

• Usually, for result items, the internal ANSYS node number

ANSYS Workbench – Simulation


and result quantity will be output as shown below.
• To include node locations, change this option under “Tools
menu > Options… > Simulation: Export”

August
Results Postprocessing

… Exporting Results Training Manual

• For principal stresses and strains, additional information of

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the orientation needs to be included when export to .XLS:
– The generated Excel file will have 6 fields:
• The first three correspond to the maximum, middle and minimum
principal quantities (stresses or strains).
• The last three correspond to the ANSYS Euler angle sequence
(CLOCAL command in ANSYS) required to produce a coordinate
system whose X, Y and Z-axis are the directions of maximum,
middle and minimum principal quantities, respectively. This Euler
angle sequence is ThetaXY, ThetaYZ and ThetaZX and orients the
principal coordinate system relative to the global system.

August
Results Postprocessing

D. Coordinate Systems Training Manual

• If coordinate systems are defined, a new item will be

ANSYS Workbench – Simulation


displayed in the Details view of directional results:
– As shown below, one can select from defined coordinate
systems. The selected coordinate system will define x-, y-,
and z-axes
– Direction Deformation, Normal/Shear Stress/Strain, and
Directional Heat Flux can use coordinate systems
• Principal stress/strain have their own angles associated with them
• Other result items are scalars, so there are no directions
associated with it

August
Results Postprocessing

… Coordinate Systems Training Manual

• For the model shown below, one local

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cylindrical coordinate system is defined
– Note that displaying Deformation in the x-
direction in the global and local coordinate
systems will show different results.
– If the user wants to see what is the radial
displacement at the larger hole, a local cylindrical coordinate
system allows to visualize this type of displacement.

Deformation in Global X-Direction Deformation in Local Cylindrical X-Direction August


Results Postprocessing

E. Solution Combinations Training Manual

• For ANSYS Professional licenses and above, the Solution

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Combination branch can be added to the Model branch to
provide combinations of existing Environment branches

– Solution combinations are only valid for linear static structural


analyses
• Linear combinations are only valid if the analyses are linear
(Chapter 4)
• Thermal-stress and other types of analyses are not supported
• The supports must be the same between Environments for the
results to be valid. Only the loading can change to allow for
solution combinations
• Solution combination calculations are very quick and do not
require a re-solve

ANSYS License Availability


DesignSpace Entra
DesignSpace
Professional
Structural
Mechanical/Multiphysics
x
x
x
August
Results Postprocessing

… Solution Combinations Training Manual

• To perform solution combinations, do the following:

ANSYS Workbench – Simulation


– Add a Solution Combination branch. The Worksheet view will
appear
– In the Worksheet view, add Environments and a coefficient
(multiplier). The solution combination will be the sum of the
multiples of the various Environments selected.
– Request results from the
Context toolbar. These
results will reflect the sum
of the products of the
selected Environments

ANSYS License Availability


DesignSpace Entra
DesignSpace
Professional
Structural
Mechanical/Multiphysics
x
x
x
August
Results Postprocessing

… Solution Combinations Training Manual

• For example, consider the case below of a sample model

ANSYS Workbench – Simulation


with two environments
“Environment” “Environment 3”

Solution Combination Results

ANSYS License Availability


DesignSpace Entra
DesignSpace
Professional
Structural
Mechanical/Multiphysics
x
x
x
August
Results Postprocessing

F. Stress Singularities Training Manual

• In most finite-element analyses as the mesh is refined one

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expects to get mathematically more precise results.
– Quantities directly solved for (degrees of freedom) such as
displacements and temperatures, converge without problems
– Derived quantities, such as stresses, strains, and heat flux,
should also converge as the mesh is refined, but not as fast or
smooth as DOF
– In some cases derived quantities such as stresses and heat
flux will not converge as the mesh is refined. These are
situations where these values are artificially high

August
Results Postprocessing

… Stress Singularities Training Manual

• In a linear static structural analysis, there are several

ANSYS Workbench – Simulation


sources which may cause artificially high stresses:

– Stress singularities
• Geometry discontinuities, such as reentrant
corners (shown on right)
• Point/edge loads and constraints
• Fixed supports and other constraints which prevent Poisson’s
effect
• Fixed supports and other constraints which prevent thermal
expansion

• In the above situations, refining the mesh at the artificially


high stress area will keep increasing the stresses

Model shown is from a sample Mechanical Desktop assembly. August


Results Postprocessing

… Stress Singularities Training Manual

• If the singularity is not in an area of interest one can usually scope

ANSYS Workbench – Simulation


results only on parts or surfaces of interest
• If the singularity is in the area of interest there are several ways to
obtain more accurate stress results:
– Stress singularities
• Model geometry with fillets or other details which do not cause geometric
discontinuities
• Apply loads spread over areas rather than point loading
– Overconstraints
• A Fixed Support is an idealization, and modeling the constraint properly may
be required (possibly including the geometry on which the part is
connected)
– Although the above are some suggestions, these usually involve
additional effort or more nodes/elements, so it is up to the user to
review the results and understand if and why stresses may be
artificially high.

August
Results Postprocessing

G. Error Estimation Training Manual

• You can insert an Error result based on stresses (structural),

ANSYS Workbench – Simulation


or heat flux (thermal) to help identify regions of high error
(see example next page)
• These regions show where the model would benefit from a
more refined mesh in order to get a more accurate answer
• Regions of high error also indicate where refinement will
take place if convergence is used

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Results Postprocessing

. . . Error Estimation Training Manual

• Error plot shows region where element mesh refinement

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may be necessary.
• Error is plotted in terms of energy.

August
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H. Convergence Training Manual

• As noted earlier, as the mesh is refined, the mathematical

ANSYS Workbench – Simulation


model becomes more accurate. However, there is
computational cost associated with a finer mesh.
• Obtaining an optimal mesh requires the following:
– Having criteria to determine if a mesh is adequate
– Investing more elements only where needed

• Performing these tasks manually is cumbersome and


inexact
– The user would have to manually refine the mesh, resolve, and
compare results with previous solutions.

• Simulation has convergence controls to automate adaptive


mesh refinement to a user-specified level of accuracy

August
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… Convergence Training Manual

• To use this feature, simply select a

ANSYS Workbench – Simulation


result item RMB and insert
“Convergence”
– In the Details of the Convergence branch
select the max or min value for
convergence and allowable change (20%
default)
– In the Details view of the Solution
branch, input the
max number of refinement loops per
solve
• Input a reasonable value, such as 1 to 4,
so that Simulation will not try to refine the
mesh indefinitely.

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… Convergence Training Manual

• Simulation will automatically refine the mesh and resolve

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– At least two iterations are required (initial solution and first
refinement loop)
• The “Max Refinement Loops” is used to specify the number of
allowable iterations (2 to 4 max loops is usually sufficient)
– The mesh will automatically be refined only in areas deemed
necessary based on error approximation techniques
– The convergence information is stored in
the “Convergence” branch
• Not converged: a red exclamation mark will appear
• Converged: a green checkmark will be shown
– The result branches will display only the last solution

August
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… Convergence Training Manual

• After the solution is complete, one can view the results and

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the last mesh
– Note that the mesh is refined only where needed, as shown in
the example below
– The Convergence branch shows the trend for each refinement
loop as well as the values and number of nodes and elements
in the mesh

August
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… Convergence & Stress Singularities Training Manual

• As mentioned earlier there are some causes for artificially

ANSYS Workbench – Simulation


high stresses
– Stress singularities are theoretically infinite so Simulation’s
adaptive mesh refinement will be affected
– By specifying a reasonable value for the “Max Refinement
Loops,” this will allow the user to know quickly whether a
stress singularity or other type of artificially high stress
source is present

In this case, it is clear that the stresses


will increase without bound.
By examining the model, it was clear
that a stress singularity existed, which
explains why the stresses do not
converge as it normally would.

August
Results Postprocessing

… Convergence & Scoping Training Manual

• Besides adding details to remove stress singularities, one

ANSYS Workbench – Simulation


can also converge on scoped results
– If the artificially high stress region is not of interest, one can
scope results on selected part(s) or surface(s) and add
convergence controls to those results only
• This provides the user with control on where to perform mesh
refinement
• This also allows the user to ignore areas of artificially high
stresses which are not of interest

August
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… Convergence & Scoping Example Training Manual

• For example, consider the simple part below

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– The part below contains geometric discontinuities as shown
– For a given set of loading conditions if the user knew that the
bottom of the part was failing this may be the region of
interest

Possible stress singularity

Region of interest

Model shown is from a sample Mechanical Desktop assembly. August


Results Postprocessing

… Convergence & Scoping Example Training Manual

ANSYS Workbench – Simulation


If convergence controls
were simply added to
the entire model, the
geometric discontinuity
would cause a stress
singularity which
increases without
bounds.
The solution becomes
very costly by including
the stress singularity.

On the other hand,


convergence controls
on scoped results
allows for adaptive
refinement only in user-
specified locations,
providing the user with
more control over the
mesh and the adaptive
solution.
In this way, the user can
get accurate stresses
on the bottom surface
of the part.
August
Results Postprocessing

… Results Not Used with Convergence Training Manual

• Convergence cannot be used on the following result

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quantities:
– Any type of vector result
– Contact Tool results
– Frequency Finder stress/strain results
– Buckling stress/strain results
– Harmonic analysis results
– Shape Finder results
– Fatigue Tool graph results

August
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… Convergence Summary Training Manual

• Convergence Details:

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– the “percent change” is related to the previous solution. This
is not “percent error”
– Convergence controls do not compensate for inaccurate
assumptions
– Convergence controls trigger adaptive mesh refinement. Each
solution will take longer than the previous one
• Scoping results which contain convergence controls helps to
minimize mesh density by isolating the areas of interest

August
Results Postprocessing

I. Workshop 8 – Advanced Results Processing Training Manual

• Workshop 8 – Advanced Results Processing

ANSYS Workbench – Simulation


• Goal:
– Analyze the high pressure vent assembly shown below and
then use some of the advanced postprocessing features to
review the stress and deflection results.

August

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