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Wire Description

Wire Wire Wire Wire


Number Color
Description
Number Color
Description SENR1729-02
Power Circuits Accessory Circuits (Continued) May 2008
101 RD Bat (+) 512 GN Radio Speaker - Right (Common)
102 BU Hd Lmp 513 OR A/C Compressor/Refrigerant Pressure SW
105 BR Key Sw 515 GY Blower Motor (Hi)
108 BU Wipers 516 GN Blower Motor (Medium)
Component Identifiers (CID) List 109 OR Alt Output (+) Term. 517 BU Blower Motor (Low)
CID Component
Connector Location
112 PU Main Power Rly Output 521 YL A/C SW To Refrigerant SW
Schematic Machine
113 OR Opr Mon Panel B+ Switched 522 WH A/C Clutch To Thermostat SW Connector Number
Caterpillar Monitoring System MID 30 Location Location
114 GN Warning Horn (Forward) 523 BR Wiper - Left (Park) CONN 1 C-12 29
0096 Fuel Level Sender 116 BR Aux Ckt 524 BU Wiper - Left (Low) CONN 2 C-12 30
0110 Engine Coolant Temperature Sensor 124 GN A/C 525 GY Wiper - Left (Hi) CONN 3 D-12 31
0177 Torque Converter Oil Temperature Sensor 129 BU Cigar Lighter 526 YL Wiper - Right (Park) CONN 4 F-12 26
0248 Data Link 140 BU Powertrain Control 527 GN Wiper - Right (Low) CONN 5 ECB Harness Connector C-11 C
0263 Sensor Power Supply
158 BR A/C Condenser 528 PK Wiper - Right (Hi) CONN 6 D-11 36
0271 Action Alarm
176 OR Console 529 WH Washer Left CONN 7 A-10 30
0324 Action Lamp
197 GN Aux Ckt 530 OR Washer Right CONN 8 B-10 30
0600 Hydraulic Oil Temperature Sensor
198 PK Dump Valve 592 BU DC/DC Converter Power Output CONN 9 F-10 D
0601 Brake Air Pressure
199 OR Aux Ckt 593 GN Condensor Fan Relay To Motors CONN 10 A-9 21
0819 Display Data Link
0821 Display Power Supply Ground Circuits Lighting Circuits CONN 11 B-9 21
0830 Brake Oil Temperature Sensor 200 BK 600 BR
CONN 12 Diagnostic F-9 26
Main Chassis Dash Lamp Basic
CONN 13 Aux Ckt Plug D-13 30
Power Train Electronic Control System MID 113 201 BK Operator Monitor Return 608 GN Flood Lamp - Rear
CONN 14 A-8 32
70 Parking Brake Switch 202 BK XMSN Ctrl 609 YL Flood Lamp - Side
75 Steering System Oil Temperature Sensor CONN 15 B-8 37
203 BK Chassis Diagnostic 610 OR Head Lamp Basic
168 Electrical System CONN 16 B-7 37
207 BK Starter Diagnostic 663 GY Gauge Lamps
177 Transmission Oil Temperature Sensor CONN 17 B-5 C
270 BK CMS Ident Code 0 Control Circuits
190 Engine Speed Sensor CONN 18 Winch Lamp B-5 33

D6R Tractor (Diff Steer)


271 BK CMS Ident Code 1 709 OR Sensor Power Supply
248 Data Link CONN 19 B-5 22
272 BK CMS Ident Code 2 751 GN XMSN Shift Sol No.1 Or 3
254 Electronic Control Module CONN 20 Harness Code B-5 A
273 BK CMS Ident Code 3 752 YL XMSN Shift Sol No. 2

Electrical System
269 Sensor Power Supply CONN 21 Monitor Service C-5 A
298 Service Brake Switch 274 BK CMS Ident Code 4 754 BU XMSN Shift Sol No.3 Or 1 CONN 22 Datalink Service C-5 A
299 Direction Selector Position Sensor 275 BK CMS Ident Code 5 755 OR XMSN Shift Sol No.4 Or 5 CONN 23 E-5 A
368 Autoshift Switch - Power Train 276 BK XMSN Ctrlldent Code 0 851 WH Hydrst Speed And Direction Sensor CONN 24 B-3 A
468 Service Brake Pedal Position Sensor 277 BK XMSN Ctrlldent Code 1 892 BR Mon Start Mod Right (-) Port/CAT Data Link (-) CONN 25 D-3 A
573 Inching Pedal Position Sensor 278 BK XMSN Ctrl Ident Code 2 893 GN Mon Start Mod Right (+) Port/CAT Data Link (+) CONN 26 D-3 34 4FM1-UP 9PN1-UP
618 Parking Brake Switch
621 Downshift Switch
279 BK XMSN Ctrl Ident Code 3 900 PU XMSN Shift Sol No. 4 CONN 27 D-2 35 8TM1-UP DMP1-UP
280 BK XMSN Ctrlldent Code 4 973 BR CST Autoshift- Auto/Manual SW 2 CONN 28 E-2 34
622
623
Upshift Switch
Reverse Switch 290 BK CMS Service 975 WH CST Autoshift- Sol Return CONN 29 F-2 34 9BM1-UP 4TR1-UP
650 Harness Code 291 BK CMS Clear 977 YL CST Autoshift- Auto/Manual SW 1 CONN 30 F-1 35
3ZN1-UP 5PR1-UP
671 Transmission Output Speed 1 Sensor Basic Machine Circuits C413 YL Display Data The connectors shown in this chart are for harness to harness connectors.
672 Torque Converter Output Speed Sensor 301 BU Starter No.1 Sol C414 BU Display Load
Connectors that join a harness to a component are generally located at or near the 5LN1-UP 5RR1-UP
component. See the Component Location Chart.
673
674
Transmission Output Speed 2 Sensor
Transmission Intermediate Speed 1 Sensor
302 OR Starter No.1 Resistor To Diagnostic E707 GN Display +V 7KN1-UP 7DR1-UP
304 WH Starter Relay No.1 Output E708 PK Display Clock
675 Transmission Intermediate Speed 2 Sensor
306 GN Starter Relay Coil To Neut Start SW Or Key SW E735 PU Tack/Serv Mtr/Odometer Select
9MN1-UP 7GR1-UP
676 Left Steering Lever Position Sensor
307 OR Key SW To Neut Start SW E900 WH Trans Output SPD +
677 Right Steering Lever Position Sensor
308 YL Main Power Relay Coil E901 GN Trans Output SPD -
681 Parking Brake Solenoid
689 Left Steering Brake Solenoid 310 PU Start Aid SW To Start Aid Sol E902 PU Trans Intermediate SPD +
690 Right Steering Brake Solenoid 311 WH Start Aid Sol To Temp SW E903 YL Trans Intermediate SPD -
691 Reverse Clutch Solenoid Valve 1 321 BR Bckp Alarm Lamp E904 BR Trans Intermediate SPD Q+
692 Forward Clutch Solenoid Valve 2 322 GY Warning Horn (Forward) E905 BU Trans Intermediate SPD Q-
693 Speed 3 Clutch Solenoid Valve 3 334 BU Start Aid Sol #2 E906 OR Trans Output SPD Q+
694 Speed 2 Clutch Solenoid Valve 4 337 WH E907 GY
Prelube Pushbutton SW To Prelube Timer Trans Output SPD Q-
695 Speed 1 Clutch Solenoid Valve 5
Monitoring Circuits E908 BR Trans Input SPD +
697 Priority Valve Solenoid
403 GN Alternator (R) Term. E909 WH Trans Input SPD -
698 Left Steering Clutch Solenoid Valve
405 GY Opr Mon Oil Press. (Low Setting) F780 PK Parking Brake SW
699 Right Steering Clutch Solenoid Valve
718 Transmission Unidentifiable Failure Mode 410 WH Opr Mon Action Alarm F781 BR Downshift SW (N.O.)
722 Secondary Brake Solenoid Valve 411 PK Opr Mon Master F782 OR Reverse SW (N.O.)
419 YL Opr Mon Parking Brake F783 GN Upshift SW (N.C.)
426 BR Opr Mon Power Train Oil Filter F784 YL Downshift SW (N.C.)
441 OR Eng Coolant Temp Gauge F785 WH Upshift SW (N.O.)
442 GY Hyd System Temp Gauge F786 GY Reverse SW (N.C.)
443 YL Power Train Temp Gauge F788 PU Left Steer Clutch
447 PK Fuel Level Gauge F789 YL Right Steer Clutch
450 YL Tach Sender (+) F790 BR Service Brake Pedal
© 2008 Caterpillar Printed in U.S.A.
Accessory Circuits F791 BU Right Brake Solenoid
All Rights Reserved
500 BR Wiper - Front (Park) F792 WH Left Brake Solenoid
501 GN Wiper - Front (Low) F842 BU Post Heat
502 OR Wiper - Front (Hi) F843 YL Inching Pedal
503 BR Wiper - Rear (Park) F846 PU LED Driver 1
504 YL Wiper - Rear (Low) F847 YL ECB SW IP1
505 BU Wiper - Rear (Hi) F848 OR ECB SW IP2
506 PU Washer - Front F849 WH ECB SW IP3
507 WH Washer - Rear F850 PK ECB SW IP4 3
Electrical Schematic Symbols And Definitions
29
508 PU Radio Speaker - Left G730 PK Park Brake Sol
509 WH Radio Speaker - Left (Commom) G731 GY Secondary Service Brake Sol
9 26 Symbols
511 BR Radio Speaker - Right G848 GN LED Driver 2 30 D
G939 PK Switch Return
4
K977 PK Trans Oil Temp Sensor 11
36 T
K978 BU C 27
Pump Sol
34 16
6 Pressure Temperature Level Flow Circuit Breaker
Failure Mode Identifiers (FMI)¹ List 24 15 Symbol Symbol Symbol Symbol Symbol
20 Off Machine Switch Specification
FMI No. Failure Description 25 19
21 37 Part No. Function Actuate Deactuate Contact Position
0 Data valid but above normal operational range.
1 Data valid but below normal operational range. Component Location 17 8 12 A 7 10 9X-7781 Power Train Filter Pressure
210 ± 70 kPa -
Normally Open Symbols And Definitions
Schematic Machine Schematic Machine
(30 ± 10 psi) -
2 Data erratic, intermittent, or incorrect. Component Component

(Dimensions: 39 inches x 24 inches)


Location Location Location Location 275 to 1750 kPa ¹ - Fuse - A component in an electrical circuit that will open the circuit if too much current flows
3 Voltage above normal or shorted high. 33 22 114-5333 Refrigerant Pressure (AC) Normally Open ²
Alarm - Action A-4 A Sender - Trans Output Speed 1 A-9 21 23 (40 to 255 psi) - through it.
4 Voltage below normal or shorted low. 35
Alarm - Backup D-12 1 Sender - Trans Output Speed 2 A-9 21 60 kPa MAX 38 ± 20 kPa
5 Current below normal or open circuit. 3E-2026 Engine Oil Pressure Normally Open Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
(8.7 psi MAX) (5.5 ± 2.9 psi) circle indicates that the component has screw terminals and a wire can be disconnected from it.
Alternator B-1 2 Sensor - Brake Position A-5 22 28 13 14 2 5
6 Current above normal or grounded circuit. B
38 ± 3°C 27 °C MIN
7 Mechanical system not responding properly. Battery F-12 3 Sensor - Direction F-7 C 3E-6425 Coolant Temperature (Start Aid) Normally Closed
32 (100.4° ± 5.4°F) (80.6°F MIN) Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

SENR1729-02
31
8 Abnormal frequency, pulse width, or period. Breaker - Alternator (80A) E-11 D Sensor - Transmission Temp A-6 23 1 ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed No circle indicates that the wire cannot be disconnected from the component.
9 Abnormal update. Breaker - Aux (20A) E-11 D Solenoid - A/C Clutch B-1 5 condition can be maintained down to 170 kpa (25psi).
10 Abnormal rate of change. 18 ² Contact postion at the contacts of the harness connector. Ground (Wired): This indicates that the component is connected to a grounded wire. The
Breaker - Blower (20A) F-11 D Solenoid - ECPC Pump A-11 24
11 Failure mode not identifiable. grounded wire is fastened to the machine.
Caterpillar Monitor C-4 A Solenoid - First Gear Clutch 5 B-8 21
12 Bad device or component.
Control - ECB B-11 C Solenoid - Forward Clutch 2 B-8 21
13 Out of calibration.
Ground (Case): This indicates that the component does not have a wire connected to ground.
Converter - 24V to 1 2V D-10 4 Solenoid - Left Brake C-8 25
¹The FMI is a diagnostic code that indicates what type of failure has occurred. It is grounded by being fastened to the machine.
Diode (A/C Clutch) B-1 5 Solenoid - Left Steer Clutch C-8 25
Fuses E-11 D Solenoid - Park Brake Dump C-8 25
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
Gauge Cluster C-4 A Solenoid - Reverse Clutch 1 B-8 21 37 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Horn - Forward (2) F-1 6 Solenoid - Right Brake C-8 25 8 28
10
Indicator - Auto Downshift B-6 A Solenoid - Right Steer Clutch B-8 25 Sender: A component that is used with a temperature or pressure gauge. The sender
Related Electrical Service Manuals Indicator Strip C-6 A Solenoid - Second Gear Clutch 4 B-8 21
12
T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Title Form Number Lamp - Action C-4 A Solenoid - Serv Brake Dump C-8 25
Alternator 132-2156 SENR4547 Lamp - Pipe D-4 A Solenoid - Third Gear Clutch 3 B-8 21 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Caterpillar Monitoring System SENR6717 Motor - Blower (2) B-3 7 Starter C-2 14 It has a coil that makes an electromagnet when current flows through it. The
Starting And Charging Systems SENR2947 29 electromagnet can open or close the switch part of the relay.
Motor - Condenser (2) B-12 8 Switch - Auto Downshift B-6 A A
B C
Starting Motor 6V-5227:
Motor - Washer (Front, Rear, Left, Right) D-11 9 Switch - Bidirectional Mode B-6 A
Consist: 17 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
SENR3581 36 32
6V-5537 Motor - Wiper (Front) E-4 10 Switch - Blower C-6 A 33 7 coil that makes an electromagnet when current flows through it. The electromagnet
30
106-8552 SENR3536 can open or close a valve or move a piece of metal that can do work.
Motor - Wiper (Left) E-5 11 Switch - Console Raise/Lower D-7 C 3
6V-5538 SENR4975 9 D 26
Motor - Wiper (Rear) D-8 12 Switch - Disconnect F-12 26 4 18 22 16 15
Electronic Clutch Brake Control SENR8367 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Motor - Wiper (Right) B-6 13 Switch - Downshift E-7 C 2
6 Resistor, Sender and Solenoid Specifications activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
1 31
B-12 8 D-2 27 11 13 Part No. Component Description Resistance (Ohms)¹ that make electromagnet when current flows through them. It also has an internal switch that places

20 Page,
Relay - Condenser Switch - Engine Oil
F-11 D B-5 B 3E-5239 Relay - Condensor 360 the latch coil circuit open at the time the coil latches.
Relay - Main Switch - Horn (Forward) 5
34 35 14 27
Relay - Start F-11 D Switch - Key Start C-5 A 101 -7740 Relay - Main Power 53. ± 5.3
25 20
125-1302 Relay - Start 27.5 ± 2.8
Resistor (Gauge Cluster) D-4 A Switch - Lamp D-5 A Harness And Wire Symbols
Resistor (Starter) C-2 14 Switch - Operator Monitor B-5 A 116-6203 Resistor - Gauge 20 ± 1
21 19 Wire, Cable, or Harness Component
B-3 7 E-7 C Overall 2.0 ± .1;
Monitoring System Service Modes Resistor - Blower Switch - Parking Brake 9G-1950 Resistor - Blower Motor Speed
Tap 1.0 ± .05
Assembly Identification Part Number
Pin Socket Wire Color Fuse
Service Mode Number Sender - Coolant Temp D-2 15 Switch - Power Train Filter A-8 27 23
3E-7842 Resistor - Starter/Diagnostic Conn 150 ± 7.5 A AA 105-9344
Normal 0 Sender - Engine Speed E-1 16 Switch -Refrigerant C-1 5
134-3999 Solenoid - A/C Clutch 17.6 ± 0.6
Sender - Fuel Level D-12 17 Switch - Reverse D-7 C 325-PK-14 1
Harness Code 1
3E-6332 Solenoid - Start Aid 6 Receptacle
Numeric Readout 2 Sender - Hydraulic Oil Temp A-8 18 Switch - Service Brake Pedal B-5 22
¹ At room temperature unless otherwise noted. Single Wire Circuit Number Wire Gauge
Service 3 Sender - Powertrain Oil Temperature A-11 19 Switch - Start Aid C-6 A
24
Connector Identification
Tattletale (Log) 4 Sender - Trans Input Speed A-11 20 Switch - Upshift E-7 C Plug
Sender - Trans Intermediate Speed 1 A-9 21 Switch - Wiper (Front, Rear, Left, Right) A-7, A-8 28 2 200-BK-14
Steering Brake Calibration 5
Sender - Trans Intermediate Speed 2 A-9 21 Thermostat B-3 5
Transmission Calibration 6 Ground Connection Pin or Socket Number
Component Data Display 7 Machine location are repeated for components located close together E07741
Charging System Display 8 A = Operator Compartment - Front Dash Typical representation of a Deutsch Typical representation of a Sure-Seal
1 connector. The plug contains all
1 connector. The plug and receptacle
B = Operator Compartment - Right Console
MACHINE HARNESS CONNECTOR AND COMPOENT LOCATIONS 2 sockets and the receptacle contains 2 contain both pins and sockets.
C = Operator Compartment - Left Console all pins.
D = Operator Compartment - Fuse Panel
12 11 10 9 8 7 6 5 4 3 2 1
12V BATTERY RD-00 RD-00 RD-00
3T-5760 STD 203-BK L35 199-OR-16 199-OR-16 310-PU 1 WH R
9X-9721 ATCH A RELAY PANEL L35 L35 198-RD-16 450-YL R FLOOD LAMP
RR 311-WH 2 PU 1 610-OR-14
203-BK 1 203-BK DIAGNOSTIC CONN. 310-PU G939-PK B 2 200-BK-14 106-8964
BB AA START AID R
2 4 302-OR E908-BR
CONN 12

12

10
11
3
1
4
9

7
2
SOLENOID

6
NEG POS 112-PU 14 207-BK E909-WH D PP
L37 L37 3E-6332 PP FLOOD LAMP
CONN 4 109-RD 17 L37 311-WH K978-BU L12 L15 610-OR-14 1 1 610-OR-14
L38 L38 L12
RD-00

203-BK

306-GN

302-OR
101-RD
304-WH
109-RD
112-PU
308-YL
105-RD

207-BK

310-PU
311-WH
106-8964

311-WH
311-WH
304-WH 10 L38 L35 105-RD 975-WH L12 200-BK-14 2 2 200-BK-14
NOTE: L39 L39 PP
101-RD 18 L39 308-YL 709-OR
20A BREAKER; 3T-8728 L40 L40 GG
306-GN 2 L40 108-BU-16 K977-PK
80A BREAKER; 9S-4693 L41 L41 GG FLOOD LAMP
308-YL 3 L41 102-RD-14 114-RD 1 610-OR-14 610-OR-14
10A FUSE; 3K-8782 L42 L3 L3 106-8964
203-BK 304-WH-8 24 L42 109-RD-4 129-RD L3 2 200-BK-14 200-BK-14
BB CC 15A FUSE; 8M-8948 L42 GG
102-RD-14 7 304-WH-8 321-BR 2 BK-16

112-PU
L8 L8
BK-00

20A FUSE; 8M-0456

304-WH
POS NEG 124-GN-14 13 101-RD-4 975-WH L8 1 BK-16

109-RD

304-WH-8
FUSE HOLDER; 4K-5122 L11 L11 GG FLOOD LAMP
109-RD-4 124-GN-14 101-RD-4 L11 B 610-OR-14

306-GN
19

308-YL
L3 T°
F 106-8964 F

311-WH
101-RD-4 20 114-RD 304-WH-8 109-RD-4 200-BK-14

310-PU

200-BK
12V BATTERY CC RR DISCONNECT MAIN RELAY L56 L9 L9 COOLANT SW GG
200-BK-10 22 113-OR 302-OR L9 311-WH
3T-5760 STD SW C 101-7740 C 140-BU-10 1 129-RD 207-BK 310-PU 3E-6425 NOTE: HARNESS "R" FOR RADIATOR GUARD MOUNTED FLOODS
9X-9721 ATCH 7N-0718 C CONN 9
STRIP 110-4638 114-RD 5 116-BR-14 F843-YL 200-BK-14 HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS

L8
DD L10
129-RD 6 140-BU 198-RD-16 201-BK
DD START L8 L15 L15
C 199-OR-16 8 140-BU-14 140-BU F790-BR 310-PU L14
BK-00 FRAME 200-BK 2 BK RELAY 158-BR-14 9 G939-PK G731-GY 610-OR-14
GROUND 125-1302

BK-16
BK-16
306-GN 1 BK 116-BR-14 11 G939-PK 521-YL-14 140-BU 522-WH-14 FORWARD

109-RD-4
L37 L37 A B HORN

124-GN-14

102-RD-14
112-PU-14
112-PU-14

112-PU-14

200-BK-10
108-BU-16 12 G939-PK 140-BU-14 A RD + BATTERY A513-PK 140-BU 441-OR CONN 29

109-RD-4
101-RD-4
NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS L51 L51 DIRECTION 7T-0969
198-RD-16 15 L47 L47 G939-PK G939-PK B BK GROUND 592-BU G939-PK 403-GN 12
HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT) 197-GN-16 16 G939-PK 851-WH C YL SIGNAL 106-4437 F849-WH G939-PK 405-GY 5 322-GY
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT) L46 D

1
2
105-RD 21 140-BU J F848-OR 116-BR-14 521-YL-14 2 311-WH CONN 30 200-BK
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR), C L46
113-OR 23 F780-PK F843-YL 521-YL-14 521-YL-14 3 310-PU 322-GY
AND 1 ROPS MOUNTED (FRONT) L38 L38 B D D
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO 200-BK 200-BK-10 308-YL 176-YL 25 L50 L50 F781-BR 977-YL 102-RD-14 G848-GN 6 200-BK-14
8M-0456 (20A) FUSE. 308-YL 308-YL 200-BK-10 C A F782-OR 973-BR 337-WH F848-OR 11 610-OR-14 322-GY C 322-GY
10
C 310-PU F783-GN 306-GN 1 BK F846-PU 105-RD F849-WH 1 521-YL-14 200-BK-14 A 200-BK-14
C 11
112-PU-14 20A 124-GN-14 302-OR F784-YL 2 BK G848-GN 308-YL 592-BU 4 522-WH-14 610-OR-14 B 610-OR-14 D
L47 12

L14
U U 112-PU-14 207-BK F785-WH 419-YL 3 BK G939-PK 113-OR L11 A513-PK L14 7 201-BK 322-GY
BLOWER BREAKER 1 L11 L63 L63
608-GN-14 1 L46 311-WH F786-GY F780-PK 4 BK G939-PK G939-PK 124-GN-14 108-BU-16 8 403-GN 200-BK
FLOOD 3T-8728 L46 2 D
200-BK-14 2 199-OR-16 419-YL 5 BK G939-PK 892-BR 116-BR-14 9 405-GY
LAMP U 3
109-RD-4 101-RD 198-RD-16 L49 G730-PK 6 BK F847-YL 893-GN 102-RD-14 10 441-OR
106-8964 L49 4 FORWARD
101-RD 109-RD-4 140-BU 851-WH 140-BU 7 BK 337-WH 592-BU L18 337-WH L11
5 HORN
L L 101-RD-4 101-RD-4 140-BU 8 BK 892-BR A513-PK 105-RD 109-RD-4

109-RD-4
109-RD-4
FLOOD L48 L48 6 L39 L39 7T-0970
608-GN-14 608-GN-14 NOTE M 105-RD 337-WH G730-PK 9 BK 893-GN 108-BU-16 308-YL A B CONN 28 200-BK-6
FLOOD LAMPS C C 7

610-OR-14
610-OR-14
200-BK-14
200-BK-14
200-BK-14 200-BK-14 101-RD-14 10A LAMPS 102-RD-14 101-RD 108-BU-16 306-GN 10 BK K978-BU 977-YL L9 113-OR 200-BK
LAMP L L 107-6689 8 L9
C 304-WH 102-RD-14 G939-PK 11 BK K977-PK 973-BR 124-GN-14 322-GY 199-OR-16
107-6689 C L35 9
L 101-RD-14 10A KEY 105-RD 109-RD 109-RD-4 337-WH 12 BK 709-OR 709-OR 709-OR 892-BR 426-BR 322-GY
608-GN-14 1 112-PU 304-WH-8 J 709-OR F846-PU 893-GN 442-GY 426-BR
C C L13
200-BK-14 2 101-RD-14 10A CIGAR LIGHTER 129-RD 306-GN 308-YL E909-WH F847-YL 200-BK-14 977-YL 608-GN-14 442-GY
C 80A 308-YL 101-RD-4 E908-BR F848-OR 201-BK
L10 L10
973-BR 447-PK 608-GN-14
C C C
W W ALTERNATOR 101-RD-14 10A FORWARD HORN 114-RD 105-RD 124-GN-14 321-BR F849-WH 200-BK 201-BK F846-PU 447-PK
608-GN-14 608-GN-14 FLOOD BREAKER C 105-RD 105-RD 114-RD F790-BR G848-GN 200-BK-14 200-BK-14 201-BK F847-YL 200-BK 200-BK-14
FLOOD LAMP 9S-4693 C PARKING BRAKE L1
200-BK-14 200-BK-14 101-RD-14 10A DUMP VALVE 198-RD-16 308-YL 308-YL 113-OR 450-YL 109-RD-4 L9 200-BK-10 200-BK-14 200-BK-14 200-BK 709-OR 200-BK-6 200-BK-14
LAMP W W 106-8964 SW 118-0639 L9 L16 L16
C C 306-GN 306-GN 129-RD L40 G731-GY 311-WH 200-BK-14 200-BK-14 200-BK-6 442-GY 200-BK-14 201-BK
107-6689
E 608-GN-14 1
W 112-PU-14 20A A/C CONDENSER 158-BR-14
108-BU-16
108-BU-16
108-BU-16
116-BR-14
158-BR-14
F783-GN
G939-PK
1
2
GN-22
PK-22
C NC L40
975-WH
975-WH
310-PU 202-BK-14
202-BK-14
A A 201-BK
201-BK
200-BK-14 201-BK
201-BK
200-BK-14
200-BK-14
608-GN-14
447-PK
L13 L13 200-BK-14
201-BK
201-BK
114-RD
E
C C C C
200-BK-14 2 197-GN-16 112-PU-14 10A POWERTRAIN CTRL 140-BU-10 102-RD-14 108-BU-16 F785-WH 6 WH-22 NO 202-BK-14 200-BK-6 201-BK 426-BR 201-BK 129-RD
20A L47 A L17 L17
NN NN C C 102-RD-14 102-RD-14 102-RD-14 F784-YL 3 202-BK-14 200-BK-10 A 200-BK-6 200-BK-14 443-YL 114-RD 321-BR
FLOOD AUX L56 L56 L16 L16
608-GN-14 608-GN-14 112-PU-14 15A WIPERS 108-BU-16 158-BR-14 306-GN G939-PK 5 200-BK 200-BK-14 129-RD 975-WH
FLOOD LAMP BREAKER UPSHIFT SW L41 L41 MODULE L18 L18
200-BK-14 200-BK-14 C C 109-RD-4 140-BU-14 F781-BR 4 200-BK 200-BK-10 321-BR
LAMP NN NN 106-8964 3T-8728 132-7450 L17 L17 NOTE B
112-PU-14 10A OPERATOR MONITOR 113-OR 304-WH-8 140-BU-14 L45 L45 J 200-BK G848-GN 975-WH
107-6689 NN NOTE N 101-RD-4 176-YL YL-22 200-BK-14 FRONT F849-WH 199-OR-16
NN C C L
WIPER

610-OR-14

610-OR-14
200-BK-14

200-BK-14
608-GN-14 608-GN-14 1 112-PU-14 10A FLOODLAMPS 116-BR-14 124-GN-14 202-BK-14 L42 200-BK-14 M F848-OR H
L42 GND
FLOOD 200-BK-14 200-BK-14 2 C C 114-RD 202-BK-14 200-BK-10 501-GN 4 GN-16 H 134-0392 E A F846-PU 450-YL 2 WH
LAMP NN C NC MOTOR L17
112-PU-14 10A CONSOLE 176-YL 113-OR L41 200-BK PK-22 200-BK-14 1 L58 201-BK 2 201-BK F847-YL G939-PK 1 BK
106-8964 T NO T° L58
C 129-RD 200-BK-14 592-BU 2 592-BU 200-BK 2 BK-16 200-BK-14 9 200-BK-14 709-OR 4
C L46 L28 L32 L12 ENGINE
1 608-GN-14 112-PU-14 10A AUX 1 199-OR-16 116-BR-14 200-BK L33 L33 A513-PK 3 A513-PK 108-BU-16 6 GY-16 P F846-PU 5 F846-PU 973-BR 5 G939-PK
B+ SPEED
2 200-BK-14 140-BU-14 200-BK BR-22 108-BU-16 4 108-BU-16 500-BR 3 BR-16 F847-YL 6 F847-YL 977-YL 6 E908-BR
L29 L29 6V-2455
197-GN-16 140-BU-10 140-BU-14 DOWNSHIFT SW 102-RD 1 102-RD-14 502-OR 5 OR-16 709-OR 15 709-OR 108-BU-16 7 E909-WH

443-YL
L1 L15 L15

RD-00
RELAY PANEL 140-BU 132-7419 M E CONN 23 973-BR 34 973-BR A513-PK 8 K978-BU

L62
L L7
L61 158-BR-14 102-RD-14 L47 L47 140-BU M 977-YL 37 977-YL 592-BU 9 975-WH
L61 GND
521-YL-14 108-BU-16 176-YL 524-BU 4 GN-16 H LEFT F848-OR 16 F848-OR 608-GN-14 10 709-OR
L41 L41 MOTOR WIPER L32 L32
200-BK-14 200-BK-16 200-BK-14 158-BR-14 198-RD-16 J K 1 F849-WH 36 F849-WH 610-OR-14 11 K977-PK

OPERATOR STATION
608-GN-14 102-RD-14 200-BK 199-OR-16 G939-PK C G939-PK REVERSE 200-BK BK-16 T° 117-1882 G848-GN 33 G848-GN 116-BR-14 1 443-YL
L46 L46 K NC COM K 2 L28
CONN 3 SW L28
F F F F 108-BU-16 200-BK F786-GY B F786-GY 108-BU-16 6 GY-16 P 108-BU-16 20 108-BU-16 102-RD-14 2 L63
T A L42 110-7882 B+
MOTOR MOTOR 200-BK 200-BK-14 200-BK-10 200-BK-10 F782-OR A F782-OR 523-BR 3 BR-16 A513-PK 26 A513-PK 124-GN-14 3
L42 K NO
608-GN-14 608-GN-14 2 608-GN-14 A513-PK 521-YL-14 200-BK-14 525-GY 5 OR-16 592-BU 38 592-BU 521-YL-14 12
L64 L37
200-BK-14 200-BK-14 1 200-BK-14 592-BU A513-PK 200-BK-14 CONN 17 L32 608-GN-14 3 608-GN-14 105-RD A H
FRONT LEFT L27 L27
200-BK-16

447-PK 3 447-PK 200-BK 592-BU 200-BK-14 4 610-OR-14 8 610-OR-14 522-WH-14


CONN 27

522-WH-14
WASHER WASHER AUX CKT
200-BK-16

201-BK 4 201-BK 199-OR-16 200-BK-14 3 201-BK 201-BK 116-BR-14 13 116-BR-14 308-YL

521-YL-14
109-RD-4
7T-8891 7T-8891 PLUG L58 L58 L7 L7
199-OR-16 199-OR-16 199-OR-16 2 200-BK-14 102-RD-14 19 102-RD-14 310-PU

441-OR
403-GN
405-GY
201-BK
197-GN-16 197-GN-16 1 LAMP SW 200-BK-14 200-BK 609-YL-14 25 893-GN
L65 L65 L1 L1
109-7189
102-RD-14
108-BU-16

F F F F A 524-BU 200-BK 124-GN-14 4 124-GN-14 441-OR L18

L37
A513-PK

T MOTOR MOTOR CONN 13 200-BK 200-BK 521-YL-14 18 521-YL-14 447-PK


592-BU
200-BK

200-BK

L37 1 E ENGINE
PK 1 447-PK 108-BU-16 E B1 609-YL-14 200-BK 307-OR 22 307-OR 442-GY
L51 L51 OIL SW
BK 2 201-BK 523-BR 116-BR-14 200-BK 105-RD 23 105-RD 892-BR
REAR RIGHT L50 L50 3E-2026
525-GY 522-WH-14 28 522-WH-14 405-GY
WASHER WASHER A A L49 L49 L27 L26 L26
200-BK-16

108-BU-16 308-YL 29 308-YL 426-BR BK 1 201-BK


7T-8891 7T-8891 L48 L48 2 E L29 L29
1
2
3
4
5
6

1
2
3
4
5
6

500-BR 116-BR-14 608-GN-14 310-PU 30 310-PU 443-YL BK 2 405-GY


D L32 B2 D
507-WH-16

529-WH-16

FUEL LEVEL SENDER


530-OR-16
506-PU-16

501-GN 113-OR 1 113-OR 403-GN B


113-9478 L45 L45 E
+12 V SWITCHED OUT
200-BK

L38 502-OR 893-GN 7 893-GN 113-OR 113-OR


+12 V MEMORY OUT

L38
+24 V SWITCHED IN

L23 200-BK 441-OR 10 441-OR 307-OR 337-WH


+24 V BATTERY IN

24 TO L39 L25 L25


BK 2 975-WH 200-BK E B3 L24 447-PK 11 447-PK B
12 VOLT L39 L40 3 E L24 COOLANT
BK 1 321-BR L40 108-BU-16 610-OR-14 442-GY 12 442-GY 441-OR
F CONVERTER REAR SENDER
A A513-PK 892-BR 21 892-BR °T
CONN 6 119-1733 7N-8532
1
2
3
4
5
6

BACKUP WIPER 592-BU 102-RD-14 405-GY 31 405-GY 337-WH


GROUND

GROUND

ALARM M NOTE: PLUG ONLY REQUIRED NOTE D 119-0098


608-GN-14
200-BK-14

L 200-BK 116-BR-14 E 426-BR 32 426-BR


507-WH

529-WH

123-6449
530-OR

WITH 24 VOLT RADIOS.


506-PU

LIGHT PIPE
200-BK

102-RD-14
102-RD-14
116-BR-14
975-WH

N 102-RD 102-RD-14 200-BK 443-YL 39 443-YL 337-WH C


321-BR

4 E
447-PK
201-BK

L3
REMOVE PLUG AND GND L24 LAMPS 123-9294 L3
504-YL 4 GN-16 H 508-PU 508-PU 600-BR 600-BR 600-BR 403-GN 40 403-GN 113-OR A
INSTALL CONVERTER MOTOR E
1 508-PU 200-BK 14 307-OR B 337-WH
WITH 12 VOLT RADIOS. L34 L34 T°
L34 200-BK-16 2 BK-16 509-WH 509-WH 600-BR 17 A A
E RESISTOR
L51 108-BU-16 6 GY-16 P 509-WH 200-BK 24
L51 B+ 116-6203 CONN 26
L51 503-BR 3 BR-16 511-BR 511-BR 600-BR E 27 CONN 25
L34 L50 L50
L55

L50 505-BU 5 OR-16 511-BR 600-BR 2 600-BR 35


L34 L49 L49

L62
L61 L49 L34 512-GN 512-GN 1 663-GY
L61 L48 L48 L34 L33 L33 L24 L24
L48 512-GN
L38

L1
L38

L7
L8
L64

L29

L25
L61 108-BU-16
L55 L51 L45 L45 ACTION LAMP
L51 108-BU-16
L39 L39 E LAMP 115-1748 ANTENNA AS.
108-BU-16 200-BK-14 201-BK 509-WH 1 WH/BK-16, GN/BK LH SPEAKER (-)
L50 L50 975-WH 975-WH A513-PK 411-PK HOUSING 123-0304 GAGE 508-PU 2 WH,GN LH SPEAKER (+) 8E-1118
CONN 5 L40 N L33
ELECTRONIC J 975-WH-14 975-WH 975-WH 509-WH - 592-BU 124-GN-14 CLUSTER 200-BK 3 BK GROUND
L31 L26 L24 L24

522-WH-14
BRAKES + 100-5895 RESISTOR

513-OR-14

513-OR-14
158-BR-14

200-BK-14

1 276-BK 25 HARNESS CODE 0 DIRECTION SENSOR 4 851-WH 975-WH-14 975-WH-14 G731-GY 508-PU 523-BR 522-WH-14 E 4
521-YL-14

521-YL-14
109-RD-4
L34

L23
DIFF STEER BK 2 277-BK 26 HARNESS CODE 1 5 N 524-BU 521-YL-14 201-BK 2 BK GROUND A513-PK 5 YL +12 VOLT MEMORY 3E-7842

102-RD

403-GN
L49 L49 L23
ECPC 3-SPD 3 278-BK 32 HARNESS CODE 2 11 975-WH 525-GY 308-YL E707-GN 1 OR +V DISPLAY 592-BU 6 RD +12 VOLT
111-7053 LEFT

108-BU-16
108-BU-16
108-BU-16
108-BU-16
BK 4 279-BK 36 HARNESS CODE 3 PARK BRAKE DUMP 1 G730-PK G730-PK 975-WH-14 975-WH 500-BR 307-OR E708-PK 3 GN CLOCK 512-GN 7 GY/BK-16, VI/BK RH SPEAKER (-)

201-BK
HH L3

A513-PK
SPEAKER

507-WH
529-WH
8

201-BK
BK 5 280-BK 14 HARNESS CODE 4 9 G730-PK 975-WH 975-WH 501-GN 522-WH-14 105-RD C413-YL 4 WH DATA 511-BR GY/VI RH SPEAKER (+)

530-OR
506-PU

592-BU
200-BK
A 6T-7695 L31 L31 B
CONN 2 BK 6 G939-PK 28 THIRD GEAR CLUTCH 2 754-BU 502-OR 521-YL-14 310-PU C414-BU 5 YL LOAD M ANTENNA
C
A
B

1
2
31 INCHING PEDAL SENSOR 6 F843-YL 508-PU 124-GN-14 START AID 6 BU HARN CODE 12 VOLT RADIO

663-GY
G L29 L29

2
1
F780-PK 13 PARK BRAKE SW (N/C) ECPC PUMP SOLENOID 7 K978-BU NOTE B A SERV 509-WH SW 133-9405 NOTE D

304-WH-8
101-RD-4
L8 L8 A
158-BR-14

NOTE K

BK
BK
HH
200-BK-14
521-YL-14

BRAKE

102-RD
102-RD
419-YL 19 PARK BRAKE SW (N/O) AIR INLET HEATER 8 334-BU G731-GY G731-GY 1 GN 511-BR 201-BK

302-OR
E

207-BK
L7

302-OR
L7

301-BU
F781-BR 20 DOWNSHIFT SW (N/O) TRANS OIL TEMP SEN 10 K977-PK 975-WH 2 GN DUMP 512-GN BK A DATALINK LAMP
133-2250 NC C SERVICE 7N-5876 L1 L1
F782-OR 23 REVERSE SW (N/O) + V SENSOR 12 709-OR G731-GY G731-GY 3 102-RD BK C 310-PU E

OPERATOR STATION
C L50 L50 NO C

201-BK
201-BK
201-BK-14
1 CONNECTOR

201-BK
F783-GN 24 UPSHIFT SW (N/C) RIGHT BRAKE SOLENOID 13 F791-BU L44 4 200-BK BK B 308-YL 509-WH 1 WH/BK-16, GN/BK LH SPEAKER (-)
F784-YL 29 DOWNSHIFT SW (N/C) TRANS OUT SP 1 - 14 E901-GN PARK 200-BK 124-GN-14 C 200-BK 508-PU 2 WH/GN LH SPEAKER (+) IDENT PART NO. CHG LOC NOTE
A 2 3
F785-WH 30 UPSHIFT SW (N/O) SERVICE BRAKE PEDAL 18 F790-BR G730-PK 1 GN BRAKE 200-BK 521-YL-14 F 200-BK L65 200-BK 3 BK GROUND 2
5 MM
NOTE B F786-GY 35 REVERSE SW (N/C) LEFT BRAKE SOLENOID 19 F792-WH G730-PK 975-WH 2 GN DUMP 200-BK 200-BK HEADLINER 515-GY-14 KEY START SW G 108-BU-16 4 RD + 24 VOLT 1
G 133-2250 4 9G-7641 HARNESS AS.
33 TRANS OUT SP 1 + 20 E900-WH 3 200-BK-16 516-GN-14 B 201-BK 102-RD 5 +24 VOLT MEMORY A
L54
C

3
A
B

RD-00
A 136-2086 02 D-3

BK-00
CONN 1 34 2F-2R INDICATOR 22 973-BR 4 200-BK M 517-BU-14 308-YL A 113-OR 6
L51 R G S B 109-6376 05 F-2
X 39 TRANS INPUT SP - 23 E909-WH LEFT E 308-YL D 893-GN E 512-GN 7 GY/BK-16, VI/BK RH SPEAKER (-) A REFRIGERANT
202-BK-14 2 GROUND TRANS INT SP 1 + 24 E902-PU F788-PU F788-PU 1 RD-16 STEER 108-BU-16 E E 892-BR C414-BU 15 LOAD 511-BR 8 GY/VI RH SPEAKER (+) SW C 134-3853 01 F-10
CLUTCH OFF C A MTR BAT MM NOTE A D 109-6374 01 F-1
L55 892-BR 3 DATA LINK - TRANS OUT SP 2 + 25 E906-OR 975-WH 2 RD-16 526-YL H E708-PK 25 CLOCK ANTENNA
ON S M AA E 136-2087 01 D-4

522-WH-14
121-4030 24 VOLT RADIO

516-GN-14
114-5333

515-GY-14
158-BR-14

517-BU-14
200-BK-14

200-BK-14
752-YL 4 FORWARD CLUTCH SOL AUTO INDICATOR 28 G848-GN A 527-GN ST B E 307-OR J CONN 22 E707-GN 34 +V DISPLAY
521-YL-14

202-BK-14 5 GROUND TRANS INPUT SP + 29 E908-BR NOTE H 528-PK BLOWER SW 105-RD E C413-YL 35 DATA NOTE D STARTER F 109-9781 03 D-11 ATCH

207-BK
E L59 L59 NOTE K MOTOR 6V-5227 G 124-5785 02 C-12 ATCH
G731-GY 8 SERVICE BRAKE DUMP TRANS INT SP 2 - 30 E905-BU 6P-3236 411-PK 13 ACTION LAMP CATERPILLAR
LEFT INDICATOR STRIP MONITOR SERVICE MONITORING SYSTEM H 109-6379 03 E-2

108-BU-16

200-BK-16
893-GN 9 DATA LINK + TRANS OUT SP 2 - 31 E907-GY 201-BK 2 GROUND
BRAKE 125-3401 CONNECTOR 126-9401 MM J 136-2088 02 C-11

529-WH

507-WH

509-WH
751-GN 10 REVERSE CLUTCH SOL 2F-1R INDICATOR 34 F846-PU F792-WH F792-WH 1 RD-16 709-OR 892-BR 7

530-OR

527-GN

512-GN

501-GN

502-OR
525-GY

102-RD
E

506-PU

511-BR

500-BR
508-PU

524-BU
523-BR
528-PK
526-YL
X A SS L 126-8871 00 A-12/E-12 ATCH

522-WH-14

522-WH-14
121-4030 NOTE B

513-OR-14

513-OR-14
755-OR 11 SECOND GEAR CLUTCH TRANS INT SP 1 - 35 E903-YL 975-WH 2 RD-16 +8V POWER WH 1 709-OR 709-OR 709-OR 4 201-BK 893-GN 11
L53
C
A
B

F788-PU 12 LEFT STEER CLUTCH TRANS INT SP 2 + 36 E904-BR A AUTO LAMP WH 2 F846-PU F846-PU 1 290-BK 113-OR 17 NOTE C EE M 109-7954 04 B-7 ATCH
L59

RD-00
N 109-7955 02 B-7 ATCH

BK-00
Y RIGHT

201-BK-14
200-BK-14 900-PU 17 FIRST GEAR CLUTCH BACK UP ALARM 37 321-BR L19 2F-2R LAMP WH 3 973-BR 973-BR 2 291-BK 21

201-BK
201-BK
M M L29 P 120-9890 03 B-9
158-BR-14

200-BK-14

BRAKE
521-YL-14

200-BK-14 F789-YL 18 RIGHT STEER CLUTCH ENGINE SPEED SENSOR 38 450-YL F791-BU F791-BU 1 RD-16 1F-2R LAMP WH 4 F847-YL F847-YL 3 E735-PU 113-OR 113-OR 1 + BATTERY BK-14

BK-6
10
11
12
CONN 15 CONN 16

12

10
11

1
2
3
4
5
6
7
8
9
R 109-7224 00 A-2/F-1

5
9

2
3
7
8

4
ATCH

1
BK-14 F848-OR 21 BI-DIRECTIONAL (N/O) 1F-2R INDICATOR 40 F847-YL 975-WH 2 RD-16 121-4030 F848-OR E 893-GN 893-GN 5 DATA LINK +
RIGHT N N BI-DIRECTIONAL THERMOSTAT B B S 124-7657 01 A-8
F842-BU 22 AIH POST HEAT SW SOLENOID RETURN 3 975-WH-14 A F849-WH 892-BR 892-BR 14 DATA LINK - BLOWER

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR
SPEAKER CONN 21 3E-5464 EE SS T 113-7133 01 E-12

1
2
RIGHT MODE SW

1
2
F850-PK 27 SW IP 1 15 977-YL 441-OR 8 COOLANT TEMP MOTOR 3E-6387 A
CONDENSOR 6T-7695 U 109-6410 00 B-12/E-12 ATCH
MOTOR 106-2721 977-YL 37 AUTO DOWNSHIFT SW 16 F789-YL F789-YL 1 RD-16 STEER 133-9405 E G848-GN 447-PK 9 FUEL LEVEL
CLUTCH C NC L25 FRAME ENGINE W 126-8872 01 A-12/E-12 ATCH
F849-WH 38 BI-DIRECTIONAL (N/C) 17 975-WH 2 RD-16 BK A F849-WH 201-BK 442-GY 10 HYD OIL TEMP DIODE
N FF

L25
121-4030 NO GROUND BLOCK 106-8704 X 109-4042 03 C-12 ATCH

200-BK-14
140-BU-14 1 + BATTERY 21 975-WH-14 A 511-BR + BK B F848-OR 201-BK 201-BK 405-GY 19 ENGINE OIL PR WH/RD-14

200-BK
WH/RD-14 140-BU-14 6 + BATTERY 26 975-WH 975-WH NOTE H 512-GN - BK C 201-BK 426-BR 20 PWR TRN FILTER Y 123-8329 03 C-12 ATCH

201-BK
201-BK
L54 L54 N HARNESS CODE E FF 111-7198 01 B-3 ATCH
975-WH-14 7 SOLENOID RETURN 27 975-WH 975-WH 24 FF
L52 L48 T° FF GG 126-8873 00 A-2/F-1 ATCH

2
1
G939-PK 15 SWITCH RETURN 32 975-WH-14 D6R 443-YL 28 PWR TRN TEMP 1 GN-14
L48 CONN 20 KK 112-7686 04 A-5
2
1

G939-PK 16 SWITCH RETURN 33 J A CONN 8 P FORWARD AUTO DOWNSHIFT 111-7056 403-GN 30 ALTERNATOR 6 522-WH-14 200-BK-6 GN-14
Y CLUTCH 2 133-9405 LL 126-8708 00 A-9
140-BU 40 39 337-WH F842-BU 3 752-YL 1 RD-16 E BK 7 201-BK 26 L19 2 200-BK-14 200-BK-14
118-1336 C NC L19 NN 126-8874 00 A-12/E-12 ATCH
593-GN-14 J J 306-GN F843-YL 4 F843-YL 975-WH 2 RD-16 BK A BK 1 270-BK 27 5 517-BU-14 200-BK-14

109-RD-4
J1 ECB J2 L48 L38 L38 NO AIR CONDITIONER PP 126-8875 01 A-2/F-1 ATCH
593-GN-14 977-YL 5 977-YL BK B 977-YL 2 271-BK 270-BK 31 HARN CODE 0 4 516-GN-14 515-GY-14

403-GN
OPERATOR STATION
RELAY (CONN D) CONTROL (CONN B) 334-BU 6 P REVERSE BK C 201-BK BK 3 272-BK 271-BK 3 HARN CODE 1 3 515-GY-14 515-GY-14 CLUTCH SOLENOID
3E-5239 109-0563 G848-GN 973-BR 7 973-BR 751-GN 1 RD-16 CLUTCH 1 BK 4 273-BK 272-BK 12 HARN CODE 2 134-3998 WIRE AS.
FF RR 142-8587 00 F-12
Y NOTE B 118-1336

108-BU-16

108-BU-16
200-BK-16

200-BK-16
F791-BU F846-PU 8 F846-PU CONN 11 975-WH 2 RD-16 5 274-BK 273-BK 22 HARN CODE 3 CONN 24
K 128-2660 01 D-7
2
1

2
1
B B

516-GN-14
515-GY-14

517-BU-14
509-WH

509-WH

529-WH

507-WH
F792-WH G848-GN 9 G848-GN E BK 6 275-BK 274-BK 16 HARN CODE 4

512-GN

512-GN

530-OR

527-GN

501-GN
502-OR
525-GY
503-BR

505-BU

508-PU

511-BR

511-BR

508-PU

523-BR
524-BU

506-PU
500-BR
200-BK

528-PK
504-YL

526-YL
F843-YL F848-OR 10 F848-OR P 975-WH +8V POWER WH 1 709-OR 8 275-BK 6 HARN CODE 5 V 1Q-2444 00 A-12 ATCH
L59 JJ 4D-6565 01 B-1 STD
WH/RD-14 L53 754-BU F849-WH 11 F849-WH R 975-WH AUTO LAMP WH 2 G848-GN E 29 WH/RD-14 ALT B
L53 FIRST GEAR B JJ 1Q-2807 01 B-2 ATCH
K978-BU F850-PK 12 K 752-YL P 32 R
(Dimensions: 39 inches x 24 inches)

L52 CLUTCH 5 AUTO DOWNSHIFT SS 3N-0539 01 B-2


CONDENSOR 334-BU 1 176-YL J 751-GN 900-PU 1 RD-16 36 BLOWER
MOTOR L52 K977-PK 2 200-BK N 900-PU 975-WH 2 RD-16 118-1336 INDICATOR OPERATOR 37 MOTOR 3E-6386
106-2721 FF JJ JJ CABLE AS.
G939-PK G939-PK G939-PK 709-OR J A H 755-OR 133-8979 CONN 18 MONITOR SW 291-BK 291-BK 33 CLEAR SW BK-4 BK-6
L45 L45 133-9405 L59 JJ JJ AA 8P-6264 04 F-12
G939-PK G939-PK G939-PK E901-GN 306-GN 21 306-GN L 754-BU L19 E 290-BK 290-BK 23 SERVICE SW
SECOND GEAR L19 WINCH C NC FF ALTERNATOR BB 128-0314 00 F-12 STD
BK-14 G939-PK G939-PK 140-BU E900-WH 140-BU-14 25 140-BU-14 L43 A E901-GN P 199-OR-16 1 BK A E735-PU 38 BK-14
140-BU-14 E909-WH 202-BK-14 29 202-BK-14 B E902-PU 755-OR 1 RD-16 CLUTCH 4 527-GN 200-BK 2 LAMP NO BK B 201-BK 39 132-2156 BB 8V-0622 00 F-12 ATCH
L52 L54 118-1336 CONNECTOR FF ATCH 3E-7577 CC 4E-2655 00 F-12
G939-PK 975-WH-14 E902-PU 140-BU-14 37 140-BU-14 C E903-YL 975-WH 2 RD-16 528-PK L BK C E735-PU E735-PU 18 OPERATOR SW
M L62 L62 DD 9D-3437 01 F-12
AIR CONDITIONER CONDENSOR G939-PK G939-PK 140-BU-14 E906-OR 202-BK-14 40 202-BK-14 D E904-BR 410-WH 4 ACTION ALARM

501-GN

502-OR
L51 GND SERVICE RESISTOR EE 7P-6682 01 B-2
G939-PK G939-PK E908-BR F790-BR 19 F790-BR E E905-BU 527-GN 4 GN-16 H CONN 19 40
L64 L64 THIRD GEAR MOTOR FORWARD BRAKE 9G-1950 HH 9U-8746 01 C-2

108-BU-16
G939-PK 140-BU-14 E905-BU 321-BR 20 321-BR F E906-OR P 1 KK A
SENR1729-02

A A HORN SW PEDAL SW R MM 3T-2980 01 B-2 ATCH


CLUTCH 3 T°

108-BU-16
G939-PK E907-GY 337-WH 22 337-WH G E907-GY 754-BU 1 RD-16 200-BK 2 BK-16 322-GY 198-RD 1 198-RD-16 R FLOOD LAMP
118-1336 N N N N N N N N 3T-2357 132-7077 COM NC 1 610-OR-14

529-WH

507-WH
G939-PK E903-YL 892-BR 23 892-BR M E900-WH 975-WH 2 RD-16 108-BU-16 GY-16 G731-GY 2 G731-GY OPERATOR STATION

530-OR
6

523-BR

506-PU
500-BR
P

526-YL
L H L H L H L H B+ L30 KK 2 200-BK-14 106-8964
140-BU 140-BU-14 E904-BR 893-GN 24 893-GN S 526-YL 3 BR-16 114-RD KK R
BRAKE NO L8 L8
U U T 140-BU-14 140-BU-14 975-WH-14 321-BR G939-PK 26 G939-PK T 528-PK 5 OR-16 A 140-BU
L64 POSITION L7 L7 D PP
608-GN-14 1 1 608-GN-14 140-BU 140-BU-14 975-WH-14 450-YL G939-PK 28 G939-PK A P A + BATTERY RD A G939-PK 410-WH 1 RD-16 PP
E900-WH

N P L1 FLOOD LAMP
E901-GN

E906-OR

N P B N P B B N P B
E907-GY
E902-PU

E904-BR
E905-BU

L1 610-OR-14 1 1 610-OR-14
E903-YL

FLOOD 200-BK-14 2 2 200-BK-14 975-WH-14 F790-BR E908-BR 31 E908-BR RIGHT WIPER 129-RD SENSOR RETURN BK B F790-BR 201-BK 2 BK-16 L62
LAMP U L39 L39 W B W B W B W B 117-1881 9X-5592 L8 200-BK-14 2 2 200-BK-14 106-8964
975-WH-14 F847-YL E909-WH 32 E909-WH 200-BK-14 SIGNAL YL C 140-BU E PP
106-8964 975-WH-14 973-BR 450-YL 33 450-YL N N N N G939-PK ACTION
N N N N GG
975-WH-14 F846-PU 709-OR 34 709-OR DOME LAMP A F843-YL ALARM GG WIRES THAT HAVE BATTERY VOLTAGE
P 3E-6389 CIGAR PLUG 3E-6328 1 610-OR-14 610-OR-14 FLOOD LAMP
507-WH

BK-8 G730-PK K977-PK 35 K977-PK REAR WIPER SW RIGHT WIPER SW LEFT WIPER SW FRONT WIPER SW 1 106-8964 WHEN THE KEY SWITCH IS OFF.
L55 L55 CONN 10 2 200-BK-14 200-BK-14
1
2
3
4
8
7
6
5

V V K978-BU 36 K978-BU N LIGHTER 2


LL 3T-6655 3T-6655 3T-6655 3T-6655 9W-0335 GG
G731-GY F847-YL 39 F847-YL 102-RD A RD 3 THIS DIAGRAM IS FOR THE D6R DIFF STR/EB TTT (142-4988 CHG 01) WIRES THAT HAVE BATTERY VOLTAGE
F848-OR F791-BU 14 F791-BU C WH 4 COMPONENTS ARE SHOWN INSTALLED ON A FULLY GG WHEN THE KEY SWITCH IS ON.
L19 L19 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, 610-OR-14 FLOOD LAMP
L L F850-PK F792-WH 15 F792-WH LL 108-BU-16 108-BU-16 108-BU-16 200-BK B BK 106-8964
608-GN-14 608-GN-14 FLOOD F849-WH F788-PU 16 F788-PU E902-PU 2 WH TRANS 507-WH TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON 200-BK-14 STARTING CIRCUIT.
GG
FLOOD 200-BK-14 200-BK-14 LAMPS H 202-BK-14 F789-YL 17 F789-YL E903-YL 1 BK INTERMEDIATE OPERATOR STATION
LAMP L L 107-6689 ECPC L53 SPEED 1 MONITOR CIRCUIT. (EMS)
GN-16 1 K978-BU 202-BK-14 G731-GY 18 G731-GY UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE
107-6689 PUMP L44 L44 NOTE B: BOTH PAIRS 3E-8848 L30 L30 L8 NOTE: HARNESS "R" FOR RADIATOR GUARD MOUNTED FLOODS
L GN-16 2 975-WH 892-BR 975-WH-14 27 975-WH-14 L30 975-WH L8 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
136-1679 L7 HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS PANEL LAMP CIRCUIT.
608-GN-14 1 893-GN G730-PK 30 G730-PK LL E908-BR L7 NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
TRANS L22 L22 L1 AT LEAST 1 TURN / 25 MILLIMETERS WITH HARNESS "GG", REPLACE LAMPS FUSE WITH 8M-8948 (15A) FUSE
200-BK-14 2 751-GN 975-WH-14 38 975-WH-14 E904-BR 2 WH L22 E909-WH L1 WASHER / WIPER CIRCUIT.
TRANS INTERMEDIATE (892-BR, 893-GN); (E902-PU, E903-YL);
A INPUT WH 2
H
E908-BR
L22 752-YL
755-OR
E900-WH
E901-GN
1
2
E900-WH
E901-GN
E905-BU 1 BK
SPEED 2 TRANS + V SENSOR OR A
H
709-OR
K978-BU
443-YL L7 (E904-BR, E905-BU); (E900-WH, E901-GN); A
W W SPEED (E906-OR, E907-GY); (E908-BR, E909-WH); HEATER AND AIR CONDITIONER CIRCUIT.
608-GN-14 608-GN-14 FLOOD BK 1 E909-WH 900-PU E902-PU 3 E902-PU 3E-8848 199-OR-16 TEMP GROUND BK B G939-PK 709-OR
FLOOD LAMP 3E-8848 POWER SENSOR (450-YL, G939-PK).
200-BK-14 200-BK-14 977-YL E903-YL 4 E903-YL LL S S 200-BK SIGNAL WH C K977-PK G939-PK GROUND CIRCUIT.
LAMP W W 106-8964 F842-BU E904-BR 5 E904-BR E900-WH 2 WH TRANS TRAIN 322-GY 118-7226 K977-PK NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK
107-6689 OUTPUT FILTER SW L30 L1 (ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
W NOTE B F788-PU E905-BU 6 E905-BU L43 E901-GN 1 BK 114-RD ELECTRONIC CLUTCH BRAKE CONTROL.
L43 SPEED 1 NOTE E NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
608-GN-14 1 F789-YL E906-OR 7 E906-OR 426-BR 200-BK-14
NOTE B: BOTH PAIRS 3E-8848 9X-7781 S A 24 VOLT RADIO
200-BK-14 2 G939-PK E907-GY 8 E907-GY 201-BK 129-RD START AID CIRCUIT.
140-BU-14 751-GN 9 751-GN LL B 426-BR 426-BR RADIO OPTIONS
NN NN H L1 L1
608-GN-14 608-GN-14 FLOOD POWERTRAIN 443-YL 140-BU-14 752-YL 10 752-YL E906-OR 2 WH TRANS A 201-BK 201-BK 12 VOLT CAT DATA LINK.
FLOOD LAMP OIL SENDER OUTPUT HYDRAULIC S 135-5944 AM/FM U.S.
200-BK-14 200-BK-14 °T 975-WH-14 754-BU 11 754-BU E907-GY 1 BK 442-GY C 442-GY 442-GY
LAMP NN NN 106-8964 4W-9972 G939-PK 755-OR 12 755-OR SPEED 2 OIL SENDER 201-BK 135-5946 AM/FM CASSETTE U.S.
107-6689 3E-8848 4W-9972 °T NOTE E: NORMALLY OPEN BEFORE INSTALLATION
NN NN 975-WH-14 900-PU 13 900-PU CONN 14 608-GN-14 ALL DASHED LINES ARE ATTACHMENTS.
608-GN-14 608-GN-14 1 447-PK NOTE K: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
FLOOD CONN 7 NOTE B L55 NOTE M: WITH HARNESS "GG", REPLACE WITH 8M-8948 (15A) FUSE
200-BK-14 200-BK-14 2 321-BR
LAMP NN 975-WH NOTE N: WITH HARNESS "NN", REPLACE WITH 8M-0456 (20A) FUSE
106-8964 L22 L22
L22 200-BK-14
L55 L55

12 11 10 9 8 7 6 5 4 3 2 1

COLOR ABBREVIATIONS SYMBOL DESCRIPTION


20 Page,

ABBREV COLOR CIRCUIT CONNECTED

RD RED
CIRCUIT NOT CONNECTED
WH WHITE ELECTRICAL CONNECTION TO
OR ORANGE MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
YL YELLOW TO SURFACE OF COMPONENT

PK PINK CONNECTOR

BK BLACK H# CIRCUIT GROUPING DESIGNATION


GY GRAY
ATCH WIRE, CABLE, COMPONENT
PU PURPLE
CIRCUIT CONNECTED
BR BROWN
GN GREEN SPLICE

BU BLUE BLADE, SPADE, RING OR SCREW


TERMINAL

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