CONFIDENTIAL UTHM Universiti Tun Hussein Onn Malaysia Ry UNIVERSITI TUN HUSSEIN ONN MALAYSIA FINAL EXAMINATION SEMESTER II SESSION 2017/2018 COURSE NAME : MATERIALS SCIENCE COURSE CODE : BDA 10803 PROGRAMME CODE : BDD EXAMINATIONDATE =: ~— JUNE/JULY 2018 DURATION : 3HOURS INSTRUCTION : ANSWER FIVE (5) QUESTIONS ONLY. THIS QUESTION PAPER CONSISTS OF SEVEN (7) PAGES CONFIDENTIALCONFIDENTIAL a Q (@) (b) © @ @ oO @ (b) © BDA 10803 State TWO (2) properties of ceramic materials, (2 marks) Explain the term of “Refractories material” that refer to the ceramic material property and give ONE (1) example of this material application, (3 marks) Illustrate briefly the basic step in processing ceramic raw materials from loose particles to solidified finished body. (4 marks) Classify TWO (2) types of alloy steel and give ONE (1) example for each type. (3 marks) Ilustrate briefly ONE (1) of the metal forming as listed below; @ Extrusion (i) Rolling (iii) Drawing (4 marks) Differentiate briefly between metal forming process of extrusion and forging. (4 marks) (Identify the area atomic portion that located or occupied in the (101) plane of a-iron BCC. (2 marks) (i) Based on the above crystal structure and plane of a-iron BCC, calculate the planar atomic density, py of a-iron BCC which has a lattice constant, iis given as 0.367nm, (8 marks) Differentiate between creep failure and fatigue failure for metal component, by giving the definition and factors that influenced for both failures with an appropriate sketch that can support your answer. (4 marks) @ State at least THREE (3) important factors that should be considered for any engineering component to ensure that the component is in a good service condition, +" marks) CONFIDENTIALCONFIDENTIAL Q3 Qs @ (b) © @ @ ) © d) BDA 10803 Gi) Give THREE (3) example of Mechanical Testing for engineering component. B marks) State FOUR (4) type of basic materials in engineering materials classification, (2 marks) Sketch the following directions in a cubic unit cell: @ [027] Gi) [117] (ii) [110] (iv) [Too] (8 marks) Based on stress and strain curve of metal component that has both elastic and plastic deformation, state the critical points as stated below by giving an appropriate sketch; (i) Modulus of Elasticity or ModulusYoung, E (ii) Yield Point (ii) Ultimate Tensile strengh (iv) Fracture point (8 marks) Demonstrate between ductile and brittle fracture of materials by giving an appropriate plot of stress and strain that exposed uniaxial tensile load and state, (2 marks) Identify THREE (3) variables that determine the microstructure of an alloy. (6 marks) As an alloy of composition Zn-48 w1% Cu is cooled to room temperature, cite the phases present and their mass fractions at the following temperatures: @ 500°C (i) 300°C Please refer to Figure Q4 (b). (8 marks) Define the term ‘component’ in phase diagram. - (2.marks) Differentiate between the normalizing and annealing heat treatment for steel. (4 marks) CONFIDENTIAL