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Recovery of solvent
Driving force&Result
Driving force: temperature difference in between
steam chest temperature and product temperature
Result: volatile solvent is removed from the feed
Solution(high volatile solvent+non volatile solute)
Concentrate(non volatile solute)
Examples
Concentration of milk to produce condensed milk
Concentration of juices
Concentration of NaOH , NaCl from aqueous solutions
to produce salt.
Ether recovery from fat extraction
Principles
Steam heat is used for transfer of heat for subsequent
vessels. Steam has a very high heat content Heat is
given up at constant temperature.
It can be used at high pressure to generate electric
power and low-pressure exhaust steam is used for
process heating.
Evaporation is a process of vaporizing large quantities
of volatile liquid to get a concentrated product.
Evaporation is a surface phenomenon, i.e., mass
transfer takes place from the surface.
Basic Parts of an Evaporator
Heat-exchanger
Vacuum
Vapour separator
Condenser
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m
Vaccum for non
Evaporator condensable
Coolant In
Vapor out
Product out
Evaporator
An evaporator is used to evaporate a volatile
solvent, usually water, from a solution. Its
purpose is to concentrate non-volatile solutes
such as organic compounds, inorganic salts, acids
or bases. Typical solutes include phosphoric acid,
caustic soda, sodium chloride, sodium sulphate,
gelatine, syrups and urea.
In many applications, evaporation results in the
precipitation of solutes in the form of crystals,
which are usually separated from the solution
with cyclones, settlers, wash columns, elutriating
legs, filters or centrifuges. Examples of
precipitates are sodium chloride, sodium sulfate,
sodium carbonate and calcium sulphate. The
desired product can be the concentrated
solution, the precipitated solids, or both.
Evaporator Type
Batch Pan
Rising Film
Falling Film
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Overall Heat Transfer Coefficient, U
In cases of combined heat transfer for a heat
exchanger, there are two values for h.
Features:-
11.01.2014 26
Cont….
Advantages
1. Cheap
2. Easy to install
3. Require less space for installation
4. Suitable for liquids that not crystallize
5. Can be used for batch/continuous operation
Disadvantages
1. Not suitable for viscous liquids b/c of poor
circulation
outside
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Construction:
A multiple effect evaporator system for concentrating a process liquid comprises:
(a) a plurality of evaporator effects arranged in series, each effect including a process liquid
inlet and a process liquid outlet; a heating fluid inlet and heating fluid outlet;
(b) heat exchange means in each effect for passing said process liquid in heat exchange
relationship with heating fluid for evaporating water out of said process liquid; and
wherein evaporated water from one effect serves as heating fluid for an adjacent effect; and
(c) an evaporative condenser provided with liquid inlet means for receiving process liquid
from one of said evaporator effects, and liquid outlet means for transmitting said process
liquid to another of said evaporator effects; and means for receiving heating fluid vapor
and for passing said heating fluid vapor in heat exchange relationship with cooled process
liquid in a cooling circuit, for condensing said heating fluid vapor.
Equipment description
(1) Thermal
recompression unit,
(2) Steam for heating
(3) Feed in (4)
Calandria
(5) Feed out
(6) Vapour Separator
(7) Pre-heater
(8) Condenser
(9)Cooling water in,
(10) Cooling water
return
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Working:
Multiple effect evaporator Due to heat transfer, the liquid
temperature increases & reaches the B.P. during this process,
vapour well be generated from the liquid feed.
So, formed vapour displaces air in the upper part of 1st evaporator.
Moreover, the vapour also displaces the air in the steam space of
the 2nd evaporator.
After complete displacement of air by vapour in the steam
compartment of 2nd evaporator, the second
valve is closed.
The vapour of 1st evaporator transmits its heat to the liquid of 2nd
evaporator & gets condensed.
Condensate is removed through the second condensate valve.
These steps continue in the 3rd evaporator also.
Working:
As the liquid in 1st evaporator gains temperature the difference in
temperature between the liquid & steam decreases, hence, the
rate of condensation decreases.
As a result, the pressure in the vapour space of 1st evaporator
gradually increases to P1 by increasing temperature to T1 , which is
the B.P. of the liquid in first evaporator & decreasing the
temperature difference (t0-t1).
A similar change takes place in the 2nd evaporator & the liquid
reaches the B.P.
similarly, the process will be repeated in 3rd evaporator. Finally 3
evaporators come to a steady state with the liquid boiling in all the
3 bodies.
Working:
As boiling proceed, liquid level in 1st evaporator comes down. Feed is
introduced through the feed valve to maintain the liquid level constant.
Similarly evaporation of liquid takes place in 2nd & 3rd evaporators.
To maintain the liquid levels constant, feed valves F2 & F3 are used for
2nd & 3rd evaporator respectively.
This process is continued until the liquid in all the evaporators reaches
the desired viscosity.
Now the product valves are opened to collect the thick liquid.
Thus in this evaporators, there is continuous supply of feed, continuous
supply of steam & continuous withdrawal of liquid from all 3
evaporators. Hence, evaporators work continuously.
Efficiency of multiple effect
evaporator
It is the quantity of vapour produced per unit steam
admitted.
Feed is admitted at its B.P. so it does not require any more
heat to raise its temp.
Hence, the supplied steam is condensed to give heat of
condensation. This heat will then transferred to the liquid.
The heat transferred now serves as latent heat of
vaporization, i.e. liquid undergoes vaporization by
receiving heat. Loss of heat by means is negligible.
Feeding of Multiple Effect Evaporators
There are three types of feeding methods:
Forward feeding
Backward feeding
Parallel feeding
1)Forward feeding:
The pressure in the second effect must be reduced below that in the
first. In some cases, the first effect may be at a pressure above
atmospheric; or the first effect may be at atmospheric pressure and
the second and subsequent effects have therefore to be under
increasingly lower pressures. Often many of the later effects are
under vacuum. Under these conditions, the liquid feed progress is
simplest if it passes from effect one to effect two, to effect three, and
so on, as in these circumstances the feed will flow without pumping.
This is called forward feed
Forward feeding:
In the backward operation, the raw feed enters the last (coldest) effect and
the discharge from this effect becomes a feed for the next to last effect. This
technique of evaporations is advantageous, in case the feed is cold, as much
less liquid must be heated to the higher temperature existing in the early
effects. The procedure is also used if the product is viscous and high
temperatures are required to keep the viscosity low enough to produce good
heat transfer coefficients.
Parallel feeding:
Parallel feed :
A hot saturated solution of the feed is directly fed
into each of the three effects in parallel without
transferring the material from one to another. This
is commonly used in the concentration of the salt
solution, where the solute crystallizes on
concentration without increasing the viscosity.
Operations :-The equipment is at room temp. & at
atm. Pressure at the beginning. The liquid feed is
introduced into all the 3 evaporators up to the
level of upper tube sheets.
Multiple effect evaporator
Advantages
Suitable for large scale & for continuous operation.
Highly economical when compared to single effect.
Multiple effects, or stages, are now used to minimize the
energy input required to evaporate or boil off undesirable
water content.
The total evaporation achieved in these systems is
approximately the number of effects times the energy input
to the first effect.
Typical materials of construction for a number of
evaporator applications are shown below:
PRODUCT MATERIAL OF CONSTRUCTION
§ The product may be backing up in the § Open discharge lines to check and
evaporator body due to choking. eliminate cause of choking.
§ The evaporator body may be heavily § Dismantle the unit and check for
scaled. scaling.
§ The feed rate is excessive. § Control the feed rate.
§ There might be a problem with the § Check for malfunctioning of the drive
drive motor. motor.
System starts vibrating
§ The product is backing up in the body § Check and eliminate the cause of
due to choking. product backup.
§ Uneven heating of evaporator shell § Check the steam pressure of
causing thermal stresses on its body. thermocompressor.