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CALIBRATION 53.089.6
TABLE OF CONTENTS are verified statically covering either the whole range or
only a part.
1 SCOPE 1
The equipment applied in the direct method requires a
2 FIELD OF APPLICATION 1
certified traceability relative to the SI System.
3 REFERENCES 1
- The indirect method to verify PITM’s where a global speci-
4 DEFINITIONS 1 fication method, using Charpy V reference test pieces as
5 GENERAL 2 specified in the European Standard, is applied.
6 PREPARATION 2
6.1 Selected standard 2
6.2 Selected method 3 2 FIELD OF APPLICATION
6.3 Equipment 3
6.4 Selected equipment 3 The PITM’s to be calibrated according to European standard
6.5 Preparation of measuring instruments 3 and this method, are ordinary industrial machines of different
ranges of the Charpy impact test.
7 PERFORMANCE OF EXAMINATION 3
7.1 Safety requirements prior to testing 3
7.2 Set-up of the Pendulum Impact Testing Machine 4
7.3 Pendulum 4 3 REFERENCES
7.4 Anvils and supports 6 (1) OIML, International vocabulary of basic and general terms
7.5 Safety 6
in metrology.
8 EXAMINATION OF WORKING RANGE 6
7 (2) EN 10045-1 Metallic materials - charpy impact test - part
8.1 Determination of friction losses
1: Test method.
8.2 Friction losses in bearings and air resistance 7
8.3 Examination of indicated expended energy 7 (3) EN 10045-2 Metallic materials - charpy impact test - part
2: Verification of pendulum impact testing machines.
9 CONCLUDING EXAMINATION 7
10 INDIRECT METHOD OF VERIFICATION WITH (4) DIN 51306 - September 1983
CHARPY V REFERENCE TEST PIECES 7 Kerbslagbiegeversuch nach Charpy, Prüfung der Prüf-
10.1 General guidelines 7 maschinen (Pendelschlagwerk).
10.2 Charpy V reference test pieces 7
10.3 Preparation for examination 8
10.4 Impact testing procedure 8
4 DEFINITIONS
ANNEX A. STANDARD FORMS 9
The definitions listed and applied are taken from References
(1)-(4) in Section 3 of this method:
1 SCOPE
Calibration:
This Nordtest method deals with the calibration of Pendulum
Impact Testing Machines (PITM’s). The set of operations which establishes under specified
conditions, the relationship between values indicated by a
It describes the principles of:
measuring instrument, measuring system, values represented
- The direct method to verify PITM’s where the physical and by a material measure, and the corresponding known values
geometrical properties of the various parts of the PITM’s of a measurand.
Published by NORDTEST Tekniikantie 12 FIN-02150 ESPOO, FINLAND Phone +358 9 455 4600 Fax +358 9 455 4272
ISSN 0283-7196 Proj. 989-91 www.nordtest.org
NORDTEST METHOD NT MECH 036 2
A material measurer, measuring instrument or system in- Effective initial potential energy (Potential energy) Ap:
tended to define, realise, conserve or reproduce a unit or one The value determined by direct verification.
or more known values of a quantity, in order to transmit them
to other measuring instruments by comparison.
Indicated absorbed energy (Indicated energy) As:
Note: In this method a measurement standard is the “unit under test”.
The value of the energy indicated by the pointer or read from
the indicator.
Reference standard:
A standard, generally of the highest metrological quality avail- Effective energy absorbed (Energy absorbed) Av:
able at a given location, from which measurements made at
that location are derived. The total energy required to break a test piece when it is tested
on a pendulum impact testing machine. It is equal to the
difference in potential energy between the initial position of the
Scale division:
pendulum and the end of the first half-swing during which the
The difference in units between two successive scale marks test piece is broken.
on the measuring instrument.
Reference test piece:
Industrial pendulum impact machine: Impact test piece used to verify the compliance of a pendulum
Pendulum impact testing machine used for industrial or lab- hammer by comparison of the energy absorbed by the ma-
oratory test on metallic materials: these machines shall not be chine with the reference value supplied with the test pieces.
used for determining reference value.
Reference value:
Anvils: Value of the energy absorbed, supplied with the reference test
Part of the machine forming a vertical plane which holds the pieces and determined by test on a reference pendulum
test piece when it is broken. The plane of the anvils is perpen- impact testing machine.
dicular to the plane of the supports.
5 GENERAL
Supports:
This Nordtest method for inspection and verification of PITM’s
Part of the machine forming the horizontal plane on which rests
based on international standards has been issued in such a
a test piece before it is broken by a hammer. The plane of the
manner that it is possible, with “Standard forms”, Annex A, filled
supports is perpendicular to the plane of the anvils.
in, to verify the PITM’s according to approved standards. The
forms are used as a basis for the final calibration certificate.
Striker:
This Nordtest method gives guidelines and practical advice in
Part of the hammer which comes into contact with the test relation to calibration of PITM’s in accordance with the di-
piece. rect/indirect method.
Directions are also given for a simplified inspection method in
Centre of striker: relation to the direct method.
Examine whether the standard selected contains any special 6.3.2 Indirect method
requirements which have not been taken into account in the
k - Charpy V reference test pieces traceable to “Bureau
“Standard forms”, Annex A, and fill in this information, if any.
Communautaire de Reference - BCR” Belgium.
The equipment essential for verification is listed below. This part gives guidance and instruction on how to examine
and verify the essential parts of the international standards for
calibrating PITM’s.
6.3.1 Direct method A and B
Instructions on how to carry out the individual procedures listed
a - Pin gauge with micrometer
in the “Standard forms”, (and the essential parts in the stand-
b - Slide Caliper
ard), are listed in Section 7.2 which refers to each part in the
c - Jig, see fig., A1 EN 10045-2
“Standard forms” in Annex A.
d - Angulometer, Static
e - Rounding gauges
f - Clinometer
g - Angulometer, adjustable
7.1 Safety requirements prior to testing
h - Impulse counter If it should prove necessary to remove some of the safety
i - Force transducer, for determination of the mass of the equipment etc. from the machine in order to carry out the
pendulum. examination, it must be ensured that this is possible without
NORDTEST METHOD NT MECH 036 4
damaging individuals and surroundings, and a large area 7.3.2 Reduced length of pendulum
around the pendulum should be barred, if possible.
The reduced length of the pendulum is based on the time for
Fill in all answers in the “Standard forms” and the essential 100 swings.
items in the standard in order of appearance, see Annex A, and
Reduced length of pendulum Lred is a determination of:
make the necessary calculations.
- the distance between the centre of gravity of the pendulum
and the centre of rotation
I
7.2.3 Levelling of machine
The supports of the machine and the axis of rotation of the
striker shall be used as reference, if the pendulum has not
been equiped with a reference surface.
Levelling figures:
strain indicator
supporting rig I
7.5 Safety
2) push the axis of the pendulum to the left and measure the Has a receptacle for residual test pieces been set up before
clearance. the test procedure is carried out?
The difference between the two measurements is equal to the Is the release mechanism of the pendulum functioning cor-
axial clearance. rectly, so that it cannot be released unintentionally?
Axial clearance
Bearing
8 EXAMINATION OF WORKING RANGE
Axle
.-.-
The examination shall determine whether the maximum read-
ing (Working range AN) of the impact testing machine is equal
/’
Dial
to the amount of energy in the starting position of the pendulum
micrometer (Potential energy Ap).
LJ L - J
The gap, a, (ideal for Charpy = 10 mm) is the term for the h
a
i ;
Notch /
NORDTEST METHOD NT MECH 036 7
8.1 Determination of friction losses The examination is carried out mainly at:
- Set the slave pointer at its highest value with the hammer of maximum scale value
in its initial position.
- Release the hammer and read the stated value A1. Determine the angle by means of the clinometer.
- Move the slave pointer backwards to approximately 1-2 The surplus energy is determined as:
joule from A1.
- Set the hammer at its initial position. AU = F x h1 = F x L(1 - cos β); see Fig. in Section 8. The
theoretically calculated value Av is determined as:
Release the hammer and read the stated value A2.
Av = Ap - Au
The frictional losses of the slave pointer are determined as: Rs
= A2 - A1. The error is determined as As -Av.
Let the pendulum swing freely 10 times after reading A2, after After completion, the sections are examined to ensure that all
the 9th swing move the slave pointer backwards in such a columns in the “Standard forms” have been filled in and
manner that the final position of its 10th swing is indicated and calculated, if possible.
the value A3 is read. Mount the dismounted safety equipment and examine whether
The frictional losses in bearings and air resistance are deter- this is operating properly.
mined as: Place a “test-label” in a visible point on the machine.
A3 - A2
RL=
20
10 INDIRECT METHOD OF VERIFICATION WITH
The total losses are determined as: CHARPY V REFERENCE TEST PIECES
Rtot = Rs + RL The indirect verification method is performed by means of
Charpy V reference pieces.
10.1.2
10.1.3
The PITM shall after installation, major dismantlings, adjust-
ments, overhauls, moving to another site be subject to verifi-
cation.
pieces. Nominal BCR levels: 30 joule - 60 joule - 80 joule - 5 Dry them with a clean piece of wood pulp paper (kitchen
120 joule. paper) and let them dry in open air.
The reference test pieces are packed in sets of 5 in 2 plastic 6 Before the reference test pieces are used they must be
pockets. One of the pockets contains the reference test pieces acclimatized to the temperature of the laboratory for not
rubbed in oil for rust prevention. less than 24 hours.
The other pocket contains an identification label stating the 7 While preparations are made for the test, it is advisable not
consignment of the reference test pieces. to touch the reference test pieces with bare hands (gloves
should be used).
The reference test pieces shall be kept in a dry place in their
original packing until they are used.
10.4.3
10.3 Preparation for examination 5 reference pieces shall be tested per stated energy level.
10.3.1
A simplified direct verification of the geometric characteristics
10.4.4
of the PITM shall be carried out prior to every indirect
verification e.g. When placing the reference test pieces in the impact testing
machine a jig shall be used to secure uniform placing/center-
Ensure that the machine is in working order in compliance with
ing.
the quality policy and procedures etc. of the firm.
Ensure that the machine is securely bolted to the foundation,
that it is level, that the zero stroke is in order and finally, that 10.4.5
the various radii of curvature are not damaged.
All original data from the test for example temperature, energy
figures etc. shall be listed in the respective forms.
10.3.2 Preparation of reference test pieces Note: The broken test pieces are examined for the determination of
homogeneity. Much useful information of the working range of
The test pieces shall not be degreased by powerful methods the testing machine is obtained.
of cleaning, for example brushing, ultra sound etc.
1 Open the plastic pocket and remove surplus oil from the
reference test pieces with wood pulp paper, for example
kitchen paper.
Wrong Wrong Wrong Wrong
il
1.1 The pendulum impact testing machine has been so securely bolted to its foundation that the
framework of the machine shows no visible movements when an impact energy exceeding the
maximum impact energy of the machine is applied to a test piece.
2 Pendulum
2.3 The impact velocity of the hammer against the test piece, v.
2.10 The striking edge is arranged in the symmetry plane of the striker.
2.11 The striking edge is made to contact a gauge, which is equal to the dimension of the test piece,
in such a manner that the total symmetry line of the striker edge is in contact with the total width
of the gauge when this is brought to make a slight contact.
2.12 The plane of swing of the pendulum is vertical to the longitudinal axis of the test piece.
2.13 The symmetry plane of the striking edge is arranged in the plane of swing of the pendulum.
2.14 The side clearance in the bearings of the pendulum is <1/4 mm.
3 Support
3.4 The radius of curvature of the vertical front edges, rw (1-1.5 mm).
3.5 The vertical and horizontal supports are right angles within 10’.
3.6 The gap between the striking edge and the vertical support of the freely suspended pendulum.
3.7 The striking edge swings within ±0.5 mm through the centre between the vertical supports.
3.8 The Pendulum Impact Testing Machine is horizontal within ±10' (measurement of horizontal
supports).
3.12 Is it correct?
3.14 The vertical supports are parallel to the plane of swing of the pendulum within ±0,1 mm.
NORDTEST METHOD NT MECH 036 10
4 Energy
Indication of indicating Measured Calculated Error of Relative error of indication Permissible relative error
equipment angle of rise absorbed indication AS-AV of indication
Absorbed impact energy impact
AS energy
Degrees J β Av = Ap - Au As - Av a) in % of b) in % of
degrees J J Av Ap
One of the following two
conditions must be fulfilled:
either a)
As - Av 100 ≤ ± 1.0 %
Av
or b)
As - Av 100 ≤ ± 0.5 %
Ap
NORDTEST METHOD NT MECH 036 11
4.7 Friction losses for swinging pendulum Formula symbols, nominal values and permissible
deviation
Maximum Total friction Slave Bearing
impact Rges pointer and air L Length of pendulum
energy friction friction
RS RL F Supported force
AN
J Measured Permissible J J
I I I α Angle of fall
J %of AN % of AN
1 I I I
β Angle of rise
I I I I
v = √2 . g . L(1 - cos α) Impact velocity of hammer against
I I I test piece
Nominal value of the impact energy AN in J 0.5 1 2 4 7.5 15 25 50 50 150 300 450 >450
Clearance angle αF