CJS FLATpakTM & HSPCP - Revolutionary Artificial Lift Technologies

Scott Kiser - Business Development Advisor

CJS Coiled Tubing Supply Ltd.
Calgary / Lloydminster
March 2011
 What is FLATpakTM
FLATpakTM is a uniquely designed multiple conduit bundle that:

• CONVEYS hydraulic and electric subsurface pumps

• POWERS these pumps

• Receives PRODUCTION from these pumps

• Is installed by conventional coiled tubing units

• Utilizes complete Canadian class 1+2 safe operating practices

 Why Was the FLATpakTM Developed

The FLATpakTM was developed to …

•  Efficiently & safely convey hydraulic based pumps in a live

well environment

•  Replace jointed production tubing and rods

•  Eliminate the Conventional Rig for installation

•  Combine multiple services into one & reduce surface

footprint

•  Provide flexibility in design and function

•  Permit temporary well intervention with artificial lift systems

 FLATpakTM Component Specifications

•  Carbon Steel Coiled Tubing

•  High strength 70/80k grade, various gauges
•  High tensile strength
•  Outstanding cycle life
•  Well understood mechanical and chemical properties
•  External FBE coatings enable use in mild H2S/CO2 environments for closed
hydraulic systems

•  Alternative Tubular Materials

•  304 SS, 316-L SS
•  Lean duplex alloy 19D & LD2304
•  Alternative hi temp acid resistant injection molded
thermo plastic tube - polyphenylene sulfide (RytonTM)
•  Carbon steel capillary tubes
 Encapsulation Specifications
•  Material
•  Vulcanized thermoplastic (PP/EPDM)

•  TPV temperature rating (+135C)

•  Alternative hi temp materials – MPH340G (+170C)

& MPH400G (+200C) under development

•  Abrasion resistant, chemical resistance to oilfield

solvents, chemicals and brine

•  Field tested by CJS in gas wells, heavy oil wells

and liquids rich gas applications

•  Has been used for eons for capillary tubing

protection and SCSSV installations
 How is FLATpakTM Manufactured
Industrial plastic extrusion line used for
encapsulating multiple tubes

Extrusion die delivers formed matrix with

uniform dimensions as designed

Finished product spools uniformly onto

standard drums
Dimensions for HSP Umbilicals

Description Dimensions Weight lbs/ ft

0.75 x .075 1.81 x 0.90 1.52

1 x1 x1 3.45 x 1.25 3.45

1.5” x !” x !” x 1.25” 4.575 x 1.73 3.95

1.0 x 1.0” x 1.75” 4.90 x 2.00 5.11

plus .25” cap + .25”
single conductor wire

Cross Section Umbilical Configuration

 How is FLATpakTM Installed

•  FLATpakTM is installed with conventional coiled

tubing units

•  Specialized injector chains, BOPs, hanging

and pulling equipment is manufactured and
supplied by CJS to facilitate FLATpakTM
operations. Specialized Injectors are used for
heavier FLATpakTM strings
 CJS HSPCP

•  New system developed by CJS fourth quarter 2010 to

combat high maintenance costs and difficulty
in operating rod driven progressive cavity pumps on a
horizontal axis

•  Rigorous bench testing evidences no wear on internal

components of hydraulic driver following several
weeks of testing

•  First two systems run in February 2011 into 800 meter

CHOPS wells near Lloydminster

•  Driver delivers 0 – 690 ft/lbs of torque @ 50 – 200

RPM. Testing shows 380 ft/lbs of torque at 100 RPM
required to pump 90 bopd of 10,000 centipoise oil
from 1400 meters depth

•  Future plans to reduce OD of pump from current 5.75”

to support lower duty jobs in tighter casing
environments
 Well Profile
Company: Husky Energy Date: 18-Feb-10
Location: 100/15-19-48-4W4 Ticket #:

CJS FlatPak Hydraulic PCP – “A Game Changer”

Company Rep:
KB ELEV(m) GL ELEV(m)
Gary Heffner
KB - THF(m) KB - GL(m)
CJS Rep:
PBTD(mKB) Upper Perfs
Sheldon Minish
Lower Perfs
4.44 Horizontal
Casing SizeCasing Wt. Primary Pressure Secondary Pressure
244.5 mm 53.6 kg/m 0.00 KPA KPA
CJS of Lloydminster introduces its “Hydraulic” Progressive
Downhole Descripton From Bottom up (Tubing String)
O.D.(mm) Cavity
I.D. (mm) Pump System which facilitates:
Description Length (m) Top of mKB
Tubing Bottom 825.45
95.25 N/A 3.5 EUE Bull Plug 825.35 0.10
114.30 76.20 Slotted Chemical Injection/Intake Sub 825.00 0.35
106.72 76.20 824.85
Shaved and Bevelled Coupling, 3.5 EUE X 2 7/8 NUE 0.15
• 
73.03 PC Pump landings in heal of horizontal and deviated wells to820.45
N/A 5-E-18 Euro Pump Stator SN 1160 Rotor SN 10537 4.40
819.97
106.72
146.05
optimize production rates without rod and tubing wear
76.20
63.50
Spacer Sub
Y Production Sub 819.65
0.48
0.32
87.88 62.00 2 7/8 Pup Joint, 8 ft 816.57 3.08
816.37
• 
101.60
101.60
Chemical injection at the pump intake via a capillary included
N/A
N/A
Wiper Cone Sub
Seal Sub
in
816.21
0.20
0.16
143.51 the FlatPak
N/A 815.52
Hydraulic Motor (Square 101.6 mm X 101.6 mm) Serial #001 0.69
146.05 N/A Top Connector 815.42 0.10
151.89 N/A Distance from Bear paw to top connector 815.22 0.20
• 
151.89 Well optimization and prevention of well “pump-off” via data 815.12
N/A Bear Paw 0.10
2.59
systems and sensor wire included in the FlatPak
124.53 See below Flat Pak 1"CT X1 3/4" CT X 1"CT X 1/4" Tube X 4mm wire 812.53

KB difference 2.59 0.00

•  Elimination of space out error as the rotor is pre-installed in the
correct
A@'B+C:('- position prior to pump installation
*+,;D3E$$#7%%23E75#8!%%FE$#1!%

•  Provision for reversing the pump to self-flush

!"#$%%&'()*+,(-./0)) !#!1%%23!4#56

•  Standard coiled tubing cleanouts

$%%?(@; to the top of the rotor and
standard side entry cleanouts
$$#7%%&'()*+,(-./0)) !#$1%%#2375#8!%%

8#7%%9:0(-);<<*+,(-.=/0)) #>11%%#23$#66%%

•  The running of multiple conduits and electrical cable deployed in

a single operation with a conventional coiled tubing unit

•  Elimination of the drive head and stuffing box minimizing moving

parts and assuring minimal environmental
Notes impact
1 Descripton Serial #
Pressure operated Check Valve: Opening Pressure 10340 kPa
•  Elimination of tubing rotators
Side Entry Wellhead 7 1/16 2000 psi X 11" 2000 psi X 2 3/8 EUE CJS 002

•  Elimination of no turn tools as system is torque neutral

Deploying HSPC Pump/with FLATpak

•  Deployed with 25.4 mm Hydraulic lines.

•  44.45 mm Coil as Production String

•  Can Clean out on Back Side.

•  Reverse Pump and Clean out up Tubing.

•  800 ft-lbs of torque at tool.

•  Do not need to use the rig.

•  No surface drive head require.

•  Reduced downhole equipment

Pressure Drop and Viscosity versus Tempurature
for Lloydminster Heavy Crude at 800 m of 44.4 mm
Coil Tubing at 15 m^3/day
 HSPCP FLATPakTM Umbilical
ENCAPSULATION

MATERIAL: SANTOPRENE
PROFILE: 4.905 x 2 SCALE 0.500
COLOR: BLACK
WEIGHT:.1.30 lb/ft

1" TUBING

(2) 1" O.D. x .? WALL

WEIGHT: .? lbs./ft

1 3/4" TUBING
(1) 1 3/4" O.D. x ? WALL
WEIGHT: ? lbs./ft

1/4" TUBING
(1) 1/4" O.D. x .? WALL
WEIGHT: .? lbs./ft
4.903
.125
2 CONDUCTOR ELECTRICAL (APPROX. 1/4") .10
12°
(1) 1/4" O.D. 4 PLCS.
WEIGHT: .? lbs./ft
.125

TOTAL WEIGHT: ? lbs/ft

2.00

1 TUBE
2 PLCS.

2 CONDUCTOR
ELECTRICAL
1/4 TUBE
1-3/4 TUBE APPROX. 1/4"

!"#$%&'()*%+,'$%-&.+)/
TOLERANCES DWN.
(EXCEPT AS NOTED) BY TSB CUTSHEET
THIS DRAWING CONTAINS CONFIDENTIAL
AND PROPRIETARY INFORMATION AND IS EXTRUSION - 4.905 x 2.00 FLATPACK
PROTECTED BY COPYRIGHT. IT MAY NOT
BE REPRODUCED, TRANSFERRED, OR
DECIMAL DATE: 11/02/10 SANT.,MT(1)1 3/4",(2)1",(1)1/4",(1) 2 CON. ELEC.
.XXX ± .03
USED TO CONSTRUCT ANY ITEM OTHER .XX ± .03
THAN THAT FOR WHICH IT WAS ISSUED CLIENT:
PART
WITHOUT PRIOR WRITTEN CONSENT
FROM HAYES INDUSTRIES, LTD.
SIZE A SCALE 0.750 NUMBER 0002232
CONCENTRIC: ± .002 WORK DRAWING
ANGULAR: ± .25 ° ORDER SHEET 1 of 1 NUMBER 0002232 REV.
First Field Applications
First Field Applications
First Field Applications
 Well Profile
First Field Applications
Company: Husky Energy Date: 18-Feb-10
Location: 100/15-19-48-4W4 Ticket #:
Company Rep: Gary Heffner CJS Rep: Sheldon Minish
KB ELEV(m) GL ELEV(m) KB - THF(m) KB - GL(m) PBTD(mKB) Upper Perfs Lower Perfs
4.44 Horizontal
Casing SizeCasing Wt. Primary Pressure Secondary Pressure
244.5 mm 53.6 kg/m 0.00 KPA KPA

Downhole Descripton From Bottom up (Tubing String)

O.D.(mm) I.D. (mm) Description Length (m) Top of mKB
Tubing Bottom 825.45
95.25 N/A 3.5 EUE Bull Plug 0.10 825.35
114.30 76.20 Slotted Chemical Injection/Intake Sub 0.35 825.00
106.72 76.20 Shaved and Bevelled Coupling, 3.5 EUE X 2 7/8 NUE 0.15 824.85
73.03 N/A 5-E-18 Euro Pump Stator SN 1160 Rotor SN 10537 4.40 820.45
106.72 76.20 Spacer Sub 0.48 819.97
146.05 63.50 Y Production Sub 0.32 819.65
87.88 62.00 2 7/8 Pup Joint, 8 ft 3.08 816.57
101.60 N/A Wiper Cone Sub 0.20 816.37
101.60 N/A Seal Sub 0.16 816.21
143.51 N/A Hydraulic Motor (Square 101.6 mm X 101.6 mm) Serial #001 0.69 815.52
146.05 N/A Top Connector 0.10 815.42
151.89 N/A Distance from Bear paw to top connector 0.20 815.22
151.89 N/A Bear Paw 0.10 815.12
124.53 See below Flat Pak 1"CT X1 3/4" CT X 1"CT X 1/4" Tube X 4mm wire 812.53 2.59

KB difference 2.59 0.00

A@'B+C:('- *+,;D3E$$#7%%23E75#8!%%FE$#1!%

!"#$%%&'()*+,(-./0)) !#!1%%23!4#56

$%%?(@;

$$#7%%&'()*+,(-./0)) !#$1%%#2375#8!%%

8#7%%9:0(-);<<*+,(-.=/0)) #>11%%#23$#66%%

Notes
1 Descripton Serial #
Pressure operated Check Valve: Opening Pressure 10340 kPa
Side Entry Wellhead 7 1/16 2000 psi X 11" 2000 psi X 2 3/8 EUE CJS 002
 First Field Applications

Crude Viscosity: 22,000 Centipoise Operating Speed: 100 RPM Maximum Motor Torque: 640 ft/lbs
Average Daily Production: 4.5 M3 Torque: Approximately 150 ft/lbs Maximum Speed: 200 RPM
 First Field Applications

Crude Viscosity: 22,000 Centipoise Operating Speed: 80 RPM Maximum Motor Torque: 640 ft/lbs
Average Daily Production: 9.0 M3 Torque: Approximately 185 ft/lbs Maximum Speed: 200 RPM
CJS COILED TUBING SUPPLY LTD.

Scott Kiser – Business Development – Calgary, AB, Canada, scott@cjsflatpak.ca (403) 463-4740