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Journal of Molecular Catalysis A: Chemical 407 (2015) 147–151

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Journal of Molecular Catalysis A: Chemical


journal homepage: www.elsevier.com/locate/molcata

Selective hydrodealkylation of C9 + aromatics to benzene, toluene, and


xylenes (BTX) over a Pt/H-ZSM-5 catalyst
Dongwook Lim, Jaeyong Jang, Taewoo Kim, Sang Eun Shim, Sung-Hyeon Baeck ∗
Department of Chemistry and Chemical Engineering, Center for Design and Applications of Molecular Catalysts, Inha University, Incheon 402-751, South
Korea

a r t i c l e i n f o a b s t r a c t

Article history: Pt/H-ZSM-5 zeolites (Si/Al ratio of 50) with a Pt loading of 0.28 wt.% were successfully synthesized
Received 23 June 2015 and employed as catalysts for the selective hydrodealkylation of C9 + aromatics to benzene, toluene,
Accepted 27 June 2015 and xylenes (BTX). Five different crystallite sizes (40, 20, 10, 5, 2 ␮m) were prepared using different
Available online 2 July 2015
aging times before crystallization. The influence of crystallite size on catalytic activity was investigated,
and the catalysts synthesized were physicochemically characterized by XRD, BET, SEM, and ICP-OES.
Keywords:
Hydrodealkylation was performed in a conventional fixed bed reactor, and the influences of crystal-
Pt/H-ZSM-5
lite size on ethyltoluene (ET) isomer conversion and on the recovery yields of trimethylbenzene (TMB)
Hydrodealkylation
C9 + aromatics
isomers were examined. Conversion of ET isomers was always higher than that of TMB isomers. The dis-
BTX tribution of products obtained was strongly influenced by Pt/H-ZSM-5 crystallite size, that is, ET isomer
Crystallite size conversion decreased and TMB isomer recovery yield increased with crystallite size. Catalyst crystallite
size was found to dictate catalytic activity with respect to selective hydrodealkylation. Pt/H-ZSM-5 with
a crystallite size of 5 ␮m exhibited the best catalytic performance for the selective hydrodealkylation of
C9 + aromatics to BTX.
© 2015 Elsevier B.V. All rights reserved.

1. Introduction to BTX, useful raw materials [7]. In addition, 1,3,5-TMB and 1,2,4-
TMB (both C9 + aromatics) are useful industrially. 1,3,5-TMB is a
Zeolites have been broadly used as heterogeneous catalysts major reaction intermediate in the preparation of trimesic acid
in the oil refining and petrochemical industries [1]. In particular, (or 1,3,5-benzenetricarboxylic acid), and, possibly in the form
ZSM-5 type zeolites are known as shape selective catalysts due of its anhydride, is used to produce plasticizers for polymers
to their distinctive channel structures formed by 10-membered and polymidic, epoxy, and polyester resins [8]. On the other
rings [2,3]. For this reason, large molecules cannot diffuse effi- hand, 1,2,4-TMB is used mainly as the raw material for the pro-
ciently through these microporous materials because of their small duction of trimellitic anhydride, and is also used to produce
pore sizes [4]. Furthermore, ZSM-5 catalysts show much greater pharmaceuticals and dyes [9]. 1,2,4-TMB is obtained by distilla-
selectivity for para-isomers than ortho- or meta-isomers during tion from reforming hydrocarbon streams, in which it is present
xylene isomerization, the alkylation of toluene by methanol, and at high concentrations. However, 1,3,5-TMB cannot be recov-
toluene disproportionation [5]. Moreover, Pt treated ZSM-5 cat- ered in the same way, because of presence of other organics,
alysts are suitable for the hydrodealkylation of aromatics to BTX such as, methylethylbenzene (MEB) isomers, with similar volatil-
[6]. ities. For this reason, selective removal of alkyl group bonded to
Aromatic compounds have been widely applied in the petro- benzene ring by MFI based catalysts has been actively studied
chemical and fine chemical industries, and C9 + aromatics, which [10–13].
consist of small amount of xylene isomers, ET isomers, TMB iso- In this study, a series of Pt/H-ZSM-5 catalysts with different crys-
mers, and tetramethylbenzene (TeMB) isomers, can be converted tallite sizes were synthesized and characterized by SEM, BET, XRD,
and ICP-OES, and subjected to catalytic performance tests for the
selective hydrodealkylation of C9 + aromatics to BTX. We focused on
both ET conversion and TMB recovery yields and we discuss rela-
tionships between the crystallite sizes of the as-prepared catalysts
∗ Corresponding author. Fax: +82 32 872 0959. and their catalytic activities.
E-mail address: shbaeck@inha.ac.kr (S.-H. Baeck).

http://dx.doi.org/10.1016/j.molcata.2015.06.035
1381-1169/© 2015 Elsevier B.V. All rights reserved.
148 D. Lim et al. / Journal of Molecular Catalysis A: Chemical 407 (2015) 147–151

C9 + aromatic mixtures containing xylene, ET isomers, TMB iso-


mers, and TeMB isomers were used as feed stocks (Table 1).
Catalyst (171 mg) was loaded in the constant temperature zone
of a reactor using quartz wool. Prior to reaction, catalyst was acti-
vated at 400 ◦ C for 1.5 h under flowing of 4 ml/min hydrogen for
the reduction of Pt. And then, C9 + aromatics and hydrogen (1:2)
were injected in to the reactor at the constant pressure. The reac-
tion was conducted at various temperatures (370, 390, 410, 430,
and 450) and atmospheric pressure. Products were analyzed using
a gas chromatograph (Agilent, 6890A) equipped with a flame ion-
ization detector (FID). ET Conversion and TMB recovery yield were
calculated using the following equations.

ET in reactant − ET in product
ET conversion(%) = × 100
ET in reactant
Fig. 1. Schematic diagram of a continuous flow fixed reactor.

TMB in product
TMB recovery yield(%) = × 100
2. Experimental TMB in reactant

2.1. Synthesis of Pt/H-ZSM-5


3. Results and discussion
1 g NaOH (98 wt.%, Samchun) was dissolved in 120 ml of water,
and to this solution, 6 g of TPABr (98 wt.%, Sigma–Aldrich) was 3.1. Characterization of Pt/H-ZSM-5 catalysts
added with stirring. Sodium aluminate (0.8 g; 53 wt% Al2 O3 , 43 wt%
Na2 O, Sigma–Aldrich) was dissolved in this mixture over 30 min, SEM was used to determine the morphologies and crystallite
and then 25.2 g of silica (91.8% SiO2 , Zeosil 77, KoFran) was added sizes of the prepared catalysts (Fig. 2). With respect to aging time,
slowly. The mixture was then aged by stirring at 500 rpm for 0, that is, 0 min, 30 min, 12 h, 24 h, and 96 h, crystallite sizes were ca.
0.5, 12, 24, and 96 h at 70 ◦ C. The slurry obtained was transferred 40, 20 10, 5, and 2 ␮m, respectively.
to a Teflon-lined stainless-steel autoclave, and crystallized in an This result can be explained by the relation between aging time
autoclave at 170 ◦ C for 24 h. As-synthesized samples were washed and nucleation. In other words, as the aging time of the mixed slurry
several times with distilled water to remove impurities. The sodium before crystallization was increased, more nuclei formed, which
form of zeolite obtained was then converted into the protonic form lead to the development of different crystallite sizes. Similar results
by ammonium exchange using an aqueous solution (0.04 wt.%) of were observed by Alfaro et al. [14]. Whereas, no significant dif-
NH4 Cl at 80 ◦ C for 12 h, followed by washing and drying. Thereafter, ference in crystallite shape was detected, variable crystallite sizes
platinum was impregnated into synthesized zeolite using an aque- were obtained by changing aging time, as confirmed in Fig. 2.
ous solution of Pt(NH3 )4 Cl2 at 50 ◦ C for 8 h, as previously described Table 2 summarizes Pt loading amount determined by ICP-OES
[10]. Finally, the of Pt/H-ZSM-5 zeolites were washed several times and average pore diameters, BET surface areas, internal surface
with distilled water, and calcined calcined at 200 ◦ C for 16 h. areas, external surface areas, micropore volumes, and mesopore
Synthesized Pt/H-ZSM-5 catalysts are denoted as Pt/H-ZSM-5(X) volumes with respect to crystallite sizes.
(where X = 0 ∼ 96), according to aging time. The Pt/H-ZSM-5 catalysts produced had almost the same
amount of Pt and BET surface areas. Furthermore, Pt loading amount
2.2. Physical characterization were in good agreement with the designed value, and BET sur-
face areas were consistent with typical values previously reported
The crystallinity of prepared samples was investigated by an [15,16]. The N2 adsorption revealed that external and internal sur-
X-ray diffraction using Ni filtered Cu KK radiation (XRD, Rigaku, face area were strongly dependent on crystallite sizes, that is, as
D/max-2200), and their morphologies and crystallite sizes were crystallite size decreased, external surface area was increased and
examined by scanning electron microscopy (SEM, Hitachi, S-4300). internal (pore) surface area decreased, which concurs with the find-
Chemical compositions of the catalysts were determined by induc- ings of a previous study [17].
tively coupled plasma optical emission spectrometry (ICP-OES, The XRD patterns of the Pt/H-ZSM-5 catalysts with respect to
Optima 7300DV). Specific surface areas, pore volumes, and aver- crystallite size are shown in Fig. 3.
age pore size were determined using the N2 adsorption method All catalysts had the typical crystalline structure of ZSM-5 [18],
(Micromeritics, ASAP 2020) at 77 K. and no other phase was observed, indicating that Pt/H-ZSM-5 cata-
lysts were successfully synthesized. The crystallinity of Pt/H-ZSM-5
2.3. Performance of catalysts catalysts, as determined by diffraction peaks around 7.5–9.5◦ ,
reduced as crystallite size decreased probably due to disruption of
Selective hydrodealkylation of C9 + aromatics to BTX was carried the microporous structure of ZSM-5 associated with a smaller crys-
out in a conventional fixed bed reactor to evaluate the activities of tallite size. This finding is consistent with the observed decrease in
the Pt/H-ZSM-5 catalysts, as shown in Fig. 1. pore surface area and micro pore volume (Table 2).

Table 1
Composition of C9 + aromatic feedstock.

Xylene (%) ET isomer (%) TMB isomer (%) TeMB isomer (%)

P-ET O-ET 1,3,5-TMB 1,2,4-TMB 1,2,3-TMB 1,2,4,5-TeMB 1,2,3,5-TeMB 1,2,3,4-TeMB

3.50 7.48 0.93 18.68 53.01 7.27 3.38 4.52 1.23


D. Lim et al. / Journal of Molecular Catalysis A: Chemical 407 (2015) 147–151 149

Fig. 2. SEM images of (a) Pt/H-ZSM-5(0), (b) Pt/H-ZSM-5(0.5), (c) Pt/H-ZSM-5(12), (d) Pt/H-ZSM-5(24), and (e) Pt/H-ZSM-5(96).

Table 2
Pt compositions and microstructure properties of Pt/H-ZSM-5 catalysts.

Samples Pta (wt.%) Microstructure properties


SBET b (m2 /g) Spore c (m2 /g) Sext c (m2 /g) Vmicro c (cm3 /g) Vmeso d (cm3 /g)

Pt/H-ZSM-5(0) 0.28 379.1 258.5 120.6 0.116 0.058


Pt/H-ZSM-5(0.5) 0.29 356.3 220.6 135.7 0.114 0.080
Pt/H-ZSM-5(24) 0.28 360.2 140.5 219.7 0.073 0.139
Pt/H-ZSM-5(96) 0.28 377.2 122.1 255.1 0.056 0.144
a
Measured by ICP-OES.
b
Total surface areas were determined by the BET method.
c
Determined by the t-plot method.
d
Vmeso = Vads, P/Po = 0.99 − Vmicro .

3.2. Catalytic activities of the Pt/H-ZSM-5 catalysts

The catalytic performances of Pt/H-ZSM-5(X) (X = 0.5 and 24)


catalysts as a function of reaction temperature for the selective
Pt/H-ZSM-5(0)
hydrodealkylation of C9 + aromatics to BTX performed over 3 h are
Intensity / a.u.

shown in Fig. 4(a) and (b), respectively.


Pt/H-ZSM-5(0.5) Both ET conversion and TMB recovery yield remained
unchanged with reaction temperature, but ET conversion of Pt/H-
Pt/H-ZSM-5(12) ZSM-5(0.5) was much lower than that of Pt/H-ZSM-5(24) at all
temperature ranges investigated. This is believed to have been
Pt/H-ZSM-5(24) caused by increases in the diffusion rates of ET isomers and in
external surface area caused by the smaller crystallite size of the
Pt/H-ZSM-5(96) Pt/H-ZSM-5. Also, since ortho-ET has a relatively large molecu-
lar diameter as compared with para-ET, diffusion of para-ET into
5 10 15 20 25 30 35 40 catalyst pores is more rapid [19]. Thus, Pt/H-ZSM-5(24) with a rel-
atively large external surface area exhibited higher ET conversion
2 theta / degree than Pt/H-ZSM-5(0.5).
Product distributions among benzene, toluene, and xylene
Fig. 3. X-ray diffraction patterns of Pt/H-ZSM-5 catalysts.
over Pt/H-ZSM-5(X) (X = 0.5 and 24) catalysts were analyzed

Fig. 4. ET conversion and TMB recovery yield over (a) Pt/H-ZSM-5(0.5) and (b) Pt/H-ZSM-5(24) catalysts as a function of reaction temperature at WHSV = 3 h−1 .
150 D. Lim et al. / Journal of Molecular Catalysis A: Chemical 407 (2015) 147–151

Fig. 5. Benzene, toluene, and xylene production over (a) Pt/H-ZSM-5(0.5) and (b) Pt/H-ZSM-5(24) catalysts as a function of reaction temperature at WHSV = 3 h−1 .

ring. Although cleavage off an ethyl cation, which is subsequently


rapidly deprotonated to ethene and hydrogenated to ethane over
Pt, from protonated ET is viable, no methyl cation can be split off
protonated toluene or protonated ET due to the poor stability of the
carbenium ion [21]. Therefore, the hydrodealkylation of ET isomers
to toluene and ethane is kinetically strongly preferred, as has been
reported by Serra et al. [22]. Consequently, the optimum crystal-
lite size of the catalyst was found to be about 5 ␮m, at which ET
conversion was 94.3% and TMB recovery yield was 92.3%.

4. Conclusions

A series of Pt/H-ZSM-5 catalysts with different crystallite sizes


(40, 20 10, 5, and 2 ␮m) were prepared and then used for the selec-
tive hydrodealkylation of C9 + aromatics to BTX.
External and internal surface areas were strongly dependent on
crystallite size, and external surface area was increased and inter-
Fig. 6. ET conversion and TMB recovery yields over Pt/H-ZSM-5 as a function of nal (pore) surface area decreased with the decrease of crystallite
crystallite size at 410 ◦ C, and WHSV = 3 h−1 . size. ET conversion over Pt/H-ZSM-5 increased as crystallite size
decreased, whereas TMB isomer recovery yields decreased. Crys-
after a reaction time of 3 h and plotted as a function of reaction tallite size was found to determine catalytic performance for the
temperature (Fig. 5). selective hydrodealkylation of C9 + aromatics to BTX, and the opti-
Although, both ET conversion and TMB recovery yield were mum crystallite size of the catalyst was found to be about 5 ␮m,
almost same at different reaction temperatures (Fig. 4), the considering both ET conversion and TMB recovery yield.
BTX product distribution changed. As the reaction temperature
increased, the production of toluene and xylene decreased, and Acknowledgments
benzene production increased. This result was ascribed to the
increase of dealkylation with reaction temperature, and concurs This work was supported by the National Research Foundation
with the findings of a previous study regarding the influence of tem- of Korea (NRF) funded by the Korean Government (MEST) (NRF-
perature on the formation of benzene and toluene during xylene 2013R1A2A2A04013913). Also the authors wish to acknowledge
isomerization [20]. In addition, the sum of all BTX products for support from the S-OIL Corporation.
the Pt/H-ZSM-5(24) was greater than that of Pt/H-ZSM-5(0.5) at
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