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Plant Air Energy Saving PDF
Plant Air Energy Saving PDF
Compressor
power Energy Saving
Proposal
for a reduction
—Contributes to CO2 emissions reduction—
We help you to improve and standardize your equipment, and adopt new equipment.
We also proactively promote activities through official organizations, and by
holding seminars at energy-saving centers.
<Energy-saving themes>
OUT
SET
MPa W
Air Purge
Coolant Valve Series SGC P. 13
2-Color Display
Digital Flow Switch Series PFM P. 3
Refrigerated Air Dryer Series IDFE P. 13
Actuators
Refrigerated
Thermo-chiller Series HRZ Back cover
Pressure Valve Series ASR P. 4
PRESSURE kPa
Regulator with
Air Line Maintenance OUT
SET
Direct Operated
Precision Regulator Series ARP P. 6
Digital Flow Switch
for Water Series PF2W Back cover
Compact Cylinder
with Solenoid Valve Series CVQ P. 7
2-Color Display High-
Precision Digital Flow
Switch Series ISE30A Back cover
Non-rotating Double
Power Cylinder/
Double Power Cylinder Series MGZ P. 8
Compact
Digital Pressure Switch Series ISE10 Back cover
2-Color Display
Digital Pressure Switch Series ISE80 Back cover
Air Blow
Nozzles for Blowing
Series KN Reduction of the air consumption with a
small diameter nozzle
Blow circuit facilitating effective pressure use
With nozzle Without nozzle
Nozzle
Reduced air
consumption
Energy-saving Circuit Conventional Circuit
• Making it shorter with a less bent copper tube • Copper tube with many bends
• Installing a nozzle (ø2) at the end of the copper tube • Direct air blow by copper tube
Flow rate per nozzle Flow rate per nozzle
6 scfm 10 scfm
Blow time: 2 sec. 40% Blow time: 2 sec.
Annual operating cycles: Annual operating cycles:
900,000 900,000
Compact manometer
Series PPA
1
Blowing
Blow Gun by Air Gun
Series VMG
Filter
regulator Conventional
S coupler coupler model
Conventional
Coil tube
coil tube model
PU PU
L L SET L L SET
6 9 6 9
0.2 0.2
0.1 0.3 0.1 0.3
0 0.4 0 0.4
MPa MPa
Exhaust port
Detection port
Detection nozzle
Pressure
valve ASR
75 psi 75 psi
Operating stroke Operating stroke
4
Actuators
Regulator with Backflow Function
Series ARK Series ARM10/11 Series ARJ210 (X209)
Regulator with
backflow function
Reduced air
consumption
Energy-saving Circuit Conventional Circuit
Bore size: ø50 Bore size: ø50
Stroke: 200 mm Stroke: 200 mm
Pressure on the extension side: 75 psi Pressure: 75 psi
Pressure on the retraction side: 30 psi
Per single reciprocation Per single reciprocation
($13.30/year reduction)
Corresponding value: Air unit 1.w5¢/m3 (ANR)
Refer to the catalog for details.
5
Actuators
Direct Operated Precision Regulator
Series ARP20 to 40
ARP3000 → ARP30
(No equivalent models for APR20 and 40 are available since they are newly added ones.)
Reduced air
consumption
Energy-saving Model Conventional Model
When setting 45 psi When setting 45 psi
0.03 scfm or less 0.14 to 0.2 scfm
When air supplying time is When air supplying time is
24 hours/day, 250 days/year 24 hours/day, 250 days/year
6
Actuators
Compact Cylinder with Solenoid Valve
Series CVQ Series CVQM
Reduced air
consumption
More energy-saving and compact cylinder through reducing the cylinder size
Size reduction
ø63 Piston area ø63←ø80 ø80 Piston area
Extension: 9.2 in2 Extension: 7.8 in2
Retraction: 3.6 in2 Retraction: 7.0 in2
Reduced air
consumption
Energy-saving Circuit Conventional Circuit
Bore size: ø63 Bore size: ø80
Stroke: 200 mm (8 inch) Stroke: 200 mm (8 inch)
Pressure on the extension side: 75 psi Pressure: 75 psi
Booster
regulator
Booster
regulator
Reduced air
consumption
Energy-saving Circuit Conventional Circuit
When boosting pressure on the extension side Bore size: ø50
only Stroke: 200 mm (8 inch)
Retraction: 60 psi Pressure: 60 psi
Extension: 120 psi (Boosting pressure) Boosting pressure: 120 psi
Per single reciprocation Per single reciprocation
Series KK130
Since pressure loss is smaller than the conventional model (Series KK13), even if inlet
pressure is reduced, equivalent outlet pressure and flow rate can be achieved when it is
used for blowing air
Enables lower compressor discharge pressure.
It is possible to reduce the cost with lower air and energy consumption of compressors.
Outlet pressure
Inlet pressure 75 psi
Compressor
Constantly used between
S coupler 0 and 70 scfm
Reduced
Pressure Loss
Energy-saving Circuit Conventional Circuit
Operating pressure at the outlet: Operating pressure at the outlet: 75 psi
75 psi Compressor efficiency: 0.7
Compressor efficiency: 0.7 Annual operating time: 2500 hours
Annual operating time: 2500 hours Flow rate: 42 ft3/min (ANR)
Flow rate: 42 ft3/min (ANR)
Inlet pressure Inlet pressure
10
Low Power
∗1 Series SY/SYJ
Reduced power
consumption
Energy-saving Model Conventional Model
SY: 0.1 W SY: 0.55 W
(With power-saving circuit)
When the energizing time is When the energizing time is
5 hours/day, 250 days/year 5 hours/day, 250 days/year
(8¢/year reduction)
Energy-saving Conventional
model model
Reduced power
consumption
Energy-saving Model Conventional Model
SGC: 0.35 W (Without light) VNC1: 1.8 W (Without light)
(24 VDC) 0.58 W (With light) (24 VDC) 2 W (With light)
VNC2 to 9 : 4.8 W (Without light)
(24 VDC) 5 W (With light)
Reduced power
consumption
Energy-saving Model Conventional Model
IDF15E: 620 W IDF15C: 662W
Air flow capacity: 109 scfm Air flow capacity: 85 scfm (ANR)
($37.80/year reduction)
Energy-saving model Conventional model
Corresponding value: Electricity unit 15¢/kWh
Refer to the catalog for details. 13
Low Power
Consumption
Double Inverter Type Refrigerated Thermo-chiller W
Series HRZ
Reduced power
consumption
Energy-saving Model Conventional Model
HRZ010-WS: 1.1 kWh/h 6.2 kWh/h
($4,590.00/year reduction)
Energy-saving model Conventional model
Corresponding value: Electricity unit 15¢/kWh
Refer to the catalog for details.
Air Line
Maintenance
Digital Switches OUT
PRESSURE
SET
kPa