Machine Design Problems

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5 . C e n tr e d ie t a n o e
2 [3 + 1 )
i. 3
V - 0 3 (- '"
2 1 0 4 2m m
e d )
Æ 2 1 6
- × 10 N /nm 2
6 . 3 1 . 24 ,
z 2 - iz 1 - S × 24 = 72
7 M o d ıl e
ww (z l + z
2) (2 4 + 72)
w.E 2 5 (s t a n d a r d )
-
8 . V i s e a
71
a = M (z 1 + z 2y 2 - 2 5 (2 4 + 722 = 12 0 m m
O b t a in ,
d
b -
asy a - 0 3
24
× 120
2 5
- 36
60
io
En
=
\ = × - m m
1
9 N e w v a lu e s o f k , kd a n d [AJ
V
F
p
- b/ d
Vp
l
=
0 6
3 6/ 60
d
= 0 6
b e a r in g s gin
c lo s e to ge d tr ic a l,
eer
or - an a rs a n sym m e
k - 1 0 3 (T a b le 1 1 4 )
P it c h lin e v e lo c ity =
60
n d ln
×
i
1000
°
N x
60
60
×
×
ing 12 0 0
10 0 0
- 3 8 m /S
1 2 1)
IS q u a lit y 8 g e a rs a re su it a b le fo r t h is p it c h lin
.ne e v e lo c it y (T a b le
[a]
1
kd
=
L
io
- 1 4 (IS q u
k Kd M t
a
-
lity 8
1 ×
d p in io n s tır fa c e
1 03
a n
ha r dn e ss > 3 50 B H N )
× 1 4 × 63 6 6 - 91 8 N m = 91 8 x
(T a b le 1 1 5 )
i0 N 3
m nr
t
:
ı0 C hĠ c k in g :r c
3 (E q n 1 8)
i+ 1 (3 + 1)× 9 1 8 × 10
M t】
Čb
m
- =
t ı( f i l ) ı !
120 × 2 5 × 36 × 0 4 14 ł r
r
i
2
- 82 N /m m U = 0 4 1 4 fo r 2 1 - 24, T a b le t 1 6 )
< 【
o b] = 12 7 4 N / 2 S a tis fa c to r y
"
Đ. - 0 74 M 】
Æ ı
2 2
= 659 N /m n ı < [o c ] = 7 75 N / n u ıı S a t is fa c to r y
-
:. . ą 毫
c a se n
1 M a te r ia l
P in io n 4 0 C 8 (C 4 0 ) N o h e a t t r e a tm en t
2
Č. = 680 N /m m ,
= 330 N /u m
ı
2
B H N = 217 (D a ta B o o k)
,
W n e e l 3 0 C 8 (C 3 0 0 he at tr e a tm en t
2 2
◆. = 600 N / m m ,
? = 300 N /m m (D a ta B o o k)
y
5 2
8 1
= 8 2
= E = 2 1 × 10 N / 】n m
D e s ig n p in i o n o n ly
2 .
ww
D e s ig n
[C ib ]
s tr
1 4 K bı
e s s e s
k bl - 1 2 K 1 5
w.E
= ci n ・ =
K 1 o
n
cr
1 4 × l × 3 02 5 Đ 1
- 0 25 (Đ . + O
y
)+ 5 0
asy
2
2 × 1 5 . 0 25 (6 8 0 + 3 3 0)+ 5 0 = 302 5 N / m m
2
14 1 2 N / m m
En
=
(E W 1 3)
ĺ c iJ = CB H B K cl
= 2 5 × 217 × 1
2
H B = 2
gin C B = 2 5 K ct
- 1
D ig n t o
- 542 5 N / m
(p iııio
m
) eer
ing
3 u e n
e s r q
3
kkd 1 3 M 63 6 6 × 10 N
ko = 1 =
t
=
m t t] = k o k je d M ￠
= l × 1 3 × 63 6 6 × 10
3
. 82 76
.ne
× 10
3
N m Į a
4 C e n tr e d is t a n c e
= 0 3 a ss u m e d)
t
6 3
2 1 × 10 × 82 76 × 10
X
3 × 0 3
542 5
13 2 1 0 1
6 M o d u le
2 1 3 2 / (2 4 + 7 2 )= 2 7 5 m m
M = 2a / 8 1 + z 2 )= ×
T ak e m = 3 (s t a n d a r d )
， (皇
A召

an d [M t] m
14 4 m
3 {2 4 + 721 2 -
a = M (z l
+ z 2 y 2 =
43 2 m m
0 3 × 14 4
=
b - y a =
24 9 s 72
d = ?ı =
z lı
×
× X 12 0 0 4 5 m /8
l
r r .
!
6 0 × 10 0
0
.
f is q u a lity 8 i8 to be rr ıe d
o
v e lo c ity
ge a r
lin e
F o r th i吕 p itc h
HN d p itc h lin e v e lo c it
3 50 B
a n
< y
1 6 5 (fo r
a u c e har dn ele
kd =
8 m /ı)
Kd M 1 × 1 o9 x
15 6 × 63 66 × 1o
a
. 10 1 6 × 10
3
N m m
lv t] k o k
.
【￠
ww
=
7 C h e c k in g a
01 0 트 10
避+ 끄즈 1
w.E o b =
i+ 1
62 6 N
U $ t] ・
/m m
2
14 4 × 3 l 4 3
o ] . 14
< [
2 × 0 4 14
1 2 N / ııım
b
2 S a tis fa c to r y
asy
=
M t】
E 【
? c
= 0 7
E n 3
= o 748 . 2 1
gin × 10
6
×
2
10 1 6 × 10
= 527 5 N / nm
2
< [? c ] = 542 5 N / m n ı
eer S a t is fa c to r y
c
D
a ıe m
e ıig ıı t h e p in io n a n d c h e c k th e w he el
ing
ı M a te
p in io n
r ia l
C 45 a u r fa c e h a r d e n e d to 5 0 R C .ne
W he e l
. 7 0 0 N / m ın
C a s t ir o n
2
,
%
gr a
- 360 N /m
de 2 5 , ? .
n ı
-
2
250 N / m a
2
(T a b le 1 1 8 )
(T a b le 1 1 8 ) t
2 D e ıig ıı * tr e ￠ıe a
2 5 K 1 5
K u
- 1 n =
o
=
1 4 K u
1 .4 × ļ X 9 16 2
=
0 2 5 (7 0 0 + 3 6 0)+ 5 0 = 315 N /m m
2 ó × 1 6 .
2
= 117 6 N /n u n
CE 23 ZR C
ı 50 t - 0 585
[o . ] . C R H RC Ķ t
- =
2
= 23 × 60 × 0 586 - 6 72 8 N / n u ı
ı
S .
D a r in to r q u e (P in io n )
a
障い。 8 2 7 6 × lo N nm a (a ı in 心畠马图吕 I & ID
A 4

L
4 C e n tr e d 如此a n G e
V - 0 3 (a s s u rııe d )
E - 1 46 × 10
5
N /n u n
2 (T a b le 1 1 2 )
2
◆u < 280 N / m m )
2 (3 + 1 )
10 1 4 m m
L × 1 46 × 10
5
x
\
R nI WnLO, A , 1
ü . O IW E
?ı -
ı 2 a / (z l + 2 ) = 2 × 1 0 1 4 / (2 4 + 7 2 )= 2 1 1
2 m m
- 2 5 (s t a n d a r d )
6 S e a ,
k, kd an d [M ]
￠
S in ce th e m o d u le i8 s a ıııe a s th a t in c a se I, a b, d k, kd a n d
1-
ww
,
M t】a ls o h a v
【 e th e sa m e v a lu e s a s in ca se I
a = 12 0 ı
n ııı b - 36 m 1 ıı d - 60 n m
l
7 Ch
k
e c
= 1 03
k in g t h
w.E kd
e
-
p in i o
1 4
n
W ] = 91 8 × 10
a
N m m (a s in ca se D
? b = 82 N /n nu ı
2
asy
(s a r a e a s
2
th a t in ca s e I)
< [Č b ] = 117 6 N /m
En
/i +
m S a t is fa c t o r y
Č. = 0 74
园□ 1
T
1
月 W 阅￠
凸【 J
gin
= 0 74 \ . ' 46 × 10
5
× 91 B
eer
× 10
a
= 54 9 6 N / m
2
n ı < [o c ] = 6 7 2 8 N / m n ı
2
ing
S a t is fa c t o r y
8 C h e ck in g t ı le w h e e ı
W n e e l m a te r ia l C I g r a d e 2 5 .ne
D e s
◆ = 250 N / n u n
ig ıı s tr
0 45
.
2
B Æ V = 2 00
C iıł .
e ss e s
0 45
fo
×
r pheel
2 50 = 112 5 N / 2
(T a b le 1 1 8 )
t
◆ 1
=
K
ī
-
bı
12 × 10
N he et
= 500 0 × 60 X n
2
.
7
1 4 K bı - 5000 × 60 × 400 - 12 × 10 c y c le s
[O b ]w he e ı
- Cl '
K = 1 2 n = 2 5
or
1 4 × 0 758 × 112 5 2
. 39 8 N /m m
2 5 × 1 2
B d in g il ı t h w ie e ı
ı 0 4 945
e n s tr e s s e y2 -
82 0 4 ı4 C ib z X 0 4 94 5
CFb1 » c ib 2 y 2 ・ × =
(b y in te r p o la t io n ,
2
O b2 - o 6 = 68 7 N /m ıı fr o m T a b te 1 1 6 )
tu he e ı
A 5

f to r y
t e a tie a
c
N o
口b tu h 《ť l
ン C ib 【 llu 加イ
in t h e w heel (T a b le 1 1 1
C o n ta c t e tr e a e )
マ
n
Fi fio ? ıu
7
= 0 6 6i
W N Y 12 x lu i￠
C8
0 66 = 264 N / m m = 2
200 ×
2
6 4 9 6 N / ıï ın
r
=
?
O p in b
= tł
ť tu h« l c
N o t sa tis fa c t o r y
? p w hm l
> [? c ]u ìh d ￠l ı
T r ia l 2
T a ke m = 5
7 2 )5 / 2 24 0 m
nı
ww
=
a = (z l
+ 3 2) n ￥ / 2 - (2 4 +
0 3 24 0 72 m ma
b - y a = × =
b/d
w.E ,
= z
r
=
lm
=
7 2/ 12 0
24 ×
=
6
0 6
= 12 0 ı 1
ıu ı
Jb = 1 0 3
P it c h lin e
asy
v e lo c ity -
60 × 100 0
= 7 5 m /S
S u r fa c e h a r d n 3 60 B H N
En
ess >
to b e u se d
IS q u a lity 8 g e a r s a re
c e kd - 1 4
gin
H en
3
M ,]
【 = 91 8 × 10 N n ıJoa
p in io n e tr e s se s
3 eer
ing
10 2
i+ 1 (3 + 1) × 9 1 8 ×
= 1 0 2 6 N / n r na
A t t】
【 =
72 0 4 14
? b
mbi
=
240 × 5 × ×
◆c = 0 74
ļ
E IM t】 .ne
= 0 74 \ × 1 46 × 10
5
× 91 8 × 1 0P . 194 3 N / m aı
ı
z t
W h e e l s tr e ase e
= o bįy vy2 = 10 2 6 x 0 4 14 / 0 4 9 4 5 = g 6 n / )tČı

o b w ht tl
=
Čb
2
< [Č b ]u rıae e ł 3 9 = 8 N /m S a t is fa c t o r y
2
O O = 194 3 N / n u ı
ı
p fn io Jł
=
c w h a ￠l c
2
< fo c】 = 264 3 N /n ım
w h e el
,
S a tis fa c to r y
c o ın n ıe ııt s W ith h e a t tr e a te d a llo y a te e l c o m p a c m e a s ie a c a d

is
(c a s e I) M a x iın u ın s p a c e is r e q u ir e d w h m tlıe c h e a p e s t m a t e ń C I ,
w e d (c a s e m )
A 6

tp * t A n p \# ttt r ł
o tn u lıır ı
* tłı \ı* e u łın e * t* tl 44 ņ *
p n 1 \\
nn
ł p th r u u « h T ı » » » r ıı » P»
r ￠\ ť R t n # pw ・ «ņ a r p ıılr \・
ı ip
・
" "
h ,n ı i
t n #
h \ \ t in n r »
\ł
i
u
n t
ß
h e
M
łı ııh a ￠t »
n t o r p ııw n ı
M t ıt u p *p p p t ı
n n ß k w T h łł ı
.
. ı4
ıı
4 o r p tï \
łĤ r » M p a \t ı
,
・
'
:I
rp ￠
\ \} p ıı\« n a ) » n p u ľ ￥ n # r d r ıv l\ n n ııı ») » ı ıo llu ı ı
r ıp p n u r o łłn « p
1o p
d r iv a w tt ı \ h ņ lix ıu \ « lĦ * 6
a f
,
«p
B p u r «ņ a r tı
1 r iv *
« a =p
ıin iu n ı, ı \łıla *
» l, 1 4 6 ro r trnth ı
*
rł n l\tıg R n 1, N (ı ı \ u '
p a \ı
ııw lı ı» l ￠
ı M a te
w R
ł ・
22 9 B
IŁN
a * # 1 J» )
(T Ĥ b ı
◆.. , (it?O N '
In N 0 . 4 0 0 N / ıı\ m
y
600 0 h n ( 1\ a a u h \)
a L ift?
= u rB t«
.
7
5 0 0 1) \ lio × t4 4 0 - 43 Z × 10 y ı\ l=
ı\ =
S
ww
D * a ig n ııt r e
1 4 K tt
ıa e ı
ı
"
dk rı
n ıH
w.E n ・ U iT
(T
n bı
» IU)
\ıı ıh
'
asy K .
. 1 6 n »
K p, ￠= t (T n ı
j « ı ın )
=
1 4
2
× 1 x
1 ĥ
3 10
En (1
ı
= 0 2 1r In ı
ł
ł rï
y
) + 60 (T n ıı
ı n ıH )
gin
× *
2 = 0 2 6 (e R o + 3 60 ) + 60 . 3 ıo N / m l ıı
= 144 7 N i m m
(ı
￠ ıı 1 a )
łı
M
[0 , 1 C =
ß
TLB
C n - 2 6
eer (T ł\tlĦ
ı ı10 )
ing
229 1 (T \ıı
n ı IH )
. 2 6 × × H u
. 220 n
(T bı
n 1 10
K u
. ı »
= 572 5 N / m n ı
.ne \ \a )
A tt - ı 2 5 fo
A* d = 1 6 (ın it in lly )
r m
3
ild
60
a h o c k (fo r
fo r o v ・r
r ・c ip r o c a t \n
h ın g in g p itıio
3
g pu
n
n \p ) (T n b lp
t
36 8 × 10 ×
24 4 N m = 2 44 × 10 N m m
M =
.
2 x n x ı4 4 0
a
244 1o
l
4 6 7 ß × ıO N m ïn
ko M M 1 25 × 1 6 × × .
ÐI ,1 = J ,
.

剧
召 9 0
5 X 18
s
= iz , 5
18 , z 2 27 m m
0 )- 6
-
e z l 9
Mbdul A ssu m
8 / (1 8
6 +
2 × 2 84
a)
=
m = 2 a / (2 1
+ z
d
- 6 (s ta n d a r )
3 24 m m
R is e 0 1 6/ 2
s
T e v a
r o
+・ q
) /2
°
= Č
a = (z + z2 m
l
97 2 D ım
0 3 × 32 4 =
b = \ -
108 m m
18 x 6 -
d l
= z l J?
ł=
a4￠】
d 【
lu o f k , kd an
14 4 0
8 N e w v a e s
n x 1 . 8 14 m /s
°
.
60 × 10 0 0
v e lo c ity
・
īo o o
p it c h lin e 60 x itc h lin e v e lo c ity
u se d fo r th is p
to b e v e lo c ity
a re c h lin e
lity 8 g e a r s N a n d p it
ww is q u
łd -
a
1 55 (fo r
8
n e s s
m /s fr o m
< 350 B
T a b le 1 1
6)
ĮŁ
w.E 1 4 5 (m a x in ıu ın v a lu e
fo r ov erhu
n
i n
g p in o
3
?
fr o m
685 5
T a b le 1 1 4 )
10
3
N
asy
k × m n
=
244 × 10 .
5 × 1 55 ×
M 1 26 × 1 4
[M t] = l 0 k K d
=
￠
9 C h e c k iııg
En
(5 + 11 x 6 85 5 × 1
(E q n 1 8)
o b - {M ,] = 3 2 4 × 6 ×2 ×0 377
gin y - 0 3 71 (T a b le i 1 6 )
5 7 7 N / ııu
2
ıı < {o b 】 1 4 4 7 N n
/ ın ı
=
2
eer
ing (E q n 1 6)
-
o c
= 0 74
.ne
= 0 74 ×
(6 + l) ı
(6 ×2 1
ó
×
×
10
6
97 2
×
2
685 5 × 10
3
t
- 577 7 N / m iıı >
'
[a J = 5 7 2 6 N / łn m
n ia a ib le
lly g r e a t e r t h a lı th e p e r ı is m a r g in a
T he i ııd s tr e ıs
a c tic e , e v e n
id c to r y In g e a r d e a ig n p r
v aı 11 ıe d e s ig n m a y b e s a t a f th e
b y a v a lu e lııa th a n 1 0 % o
u e
h i d d s tr e s s is g r e a te r
w hen t e n u c e
l t h e d a « iB n il p t a b l e
p e m a is a ib le v a w
n E io a l g e u
ı de d p
C u e e
1 C e 目仕e 吐血凶鹰 ııo a
(E q n 2 ı1 )
3
V - 0 5 U t】- 4
【 ó × 10 N m
鳥召

X ￠ F
ż 23 1 5 rn m
ıın o d u le
2 N
o r n ıa
2a co e P 8 2 3 ı5 x eo* 26 ° (ı
￡q lł 2 rj
'
ı
ıı =
.
- 3 9 m nı
n z ı+ z
2 ı8 + 9o
- 4 (s ta n d a rd ) ￠ - 26 ・ (g iv e n )
is e a
3 B e v
d l
= m .
z ďco6 P = 4 × 18/ c o s 25° . 79 44 ï ıł
m
d2 = id l
= 5 × 79 44 - 397 2 m nı
a - (d l
+ d22 = (7 9 4 4 + 397 2 2 = 23 8 32 m
n ı
ww b
p
=
-
V
n m
a - 0 5
.
/ s in
× 238 32
P = It x
- 119 16
4 / s in 2 5
-
°
.
12 0
29 7 a
ra a ı
ı
m a
rg
w Ż /
w.E
a
b > p S a t is fä e to r y
a
ig n to q u e M tl k o K k d M
【
4 D r =
asy
e s t
b/d = 120 / 79 44 = 1 5
1
ıT a b i# ı IA /
o v e rh m g p in io n Ė ł) n
En
k = 1 45 (m ax im u m v a lw fo r
n d . n , n x 79 44 × 14 4 0
6 na/ S
V
gin
- Ħ
-
60 × 100 0 60 × 10 0 0
(T a b l« ıM /
1 3 ic a l g e a r s )
(fo r IS q u a lity 8 h e ı
kd
eer
-
3 a
1 45 1 3 24 4 × 10 575 × ıo N tņ n ı
1 25 × .
M tl
【 = × ×
6 C a c u la t io
ı
o 7
n o
(i + 1 ) M J
f in d 1ıc e d
o 7
e tr e
× (5
sae «
+ 1 ) × 57 5 × 108 ing łE qp 2 M ì
Čb -
a b m n J u
=
23 8 32 × 12 0 ×4 × 0 4 ı4
.ne
=
<
51 N /m
[Č b l = 1 4 4 7 N / n
n ı
2
ın ı
2
z
l u
- 0 4 14
4T a b l* ıım t
(E q p 2 12 )
ļ
. - 0 7
E ĹM J
.
g ×1
S
. 2 I × 10 x 575
= 0 7
2
6 12 N / m ıı >
2
[Č c 】= 5 7 2 5 N / m ı
ıı
d
th a p e r m i* * ib ļ e v a l齢 B a s *
-
沁 l ig h tly g y e a 呷 th a iı
In d u c e d s s tr 国8 吕 b
iv e n in c a s e
I th is d e s ig n m a y e
o n th e r e a s o n in g g
.
ie s l鼋吕吕 \ tb a n 锄 ır 箔* ・r
ıp ı
ı d r iv e o c c u p
C o e n t H e lic a g e a r
d r iv «
A4

鳥
to tr a n s m it 1 4
r s a r e
P b le f he】
ic a ıg e a
ro m 3 A p a ir o
32 0 m m P C D B o th
1 rh e e iba s
r p m a ııd h a s 8o m m p cD a ir
a r p
a r e m a d e o f c a s t s te e i D e s ig ıı t h e ge
65 N o he a t tr e a t ıııe n
te e l
CS t
t
H ig h te n s ile c a s s
1 M a te r ia L
X 1 ha v e th e s a n ıe m a t e r ia l a n d he n ce th e
p in io n
a lo n e is d e s ig n e d
(E q n 1 1)
[o b ] × 28 1
= 也 1
-
ww - 0 22 (6 5 0 + 4 0 0)+ 50
2 5
= 281 N /2
(T a b le 1 91
w.E
n =
1 5
(T a b le 1 7 )
k. =
7
60 10 c y c le s
10,00 0 ×
asy
=
1000 60 ×
105 N / 1 ı2 L ife - ×
(T a b le 1 6 )
350 B H N
◆
)
K - 1 (h a r d n e ss <
br
(E q n 1 3)
ĹC IJ = C B
H B K c ı
En Ca = 2 5
(T a b le 1 1 0 )
= 2 5 × 190 × l H B
Ķ
=
gin
19 0
1 (h a r d n e ss < 3 50 B H N ) (T a b le 1 1 1 )
eer
=
l
2
= 4 75 N / n ın ı
3 C e n
d
tr
ı
r =
e
80
d 如此a
m m
n G e
d2 = 32 0
ing
a = (d l +d22 = (8 o + 3202 = 200 m m
.ne
4
m .
N
-
o r ın a
D l c
o s
l
P
n ıo d
(fr o m
u le
E qn 2 5) m d e rc u
To
ttin g ,
a v o
/
.
id in te r fe r e n c e a n d
2 1 4 fo r s t u b to o th
3
P W z l - 12
t
ı co
z - . s
80 x co s 45° .
3 34
12 = 12/ o o8 4 5° . 3 3 9 =
X
T
-
4 d 14 , d
a ıı
' " a e ta n da rd m o d u le Ta ke m
.
. a n z
l
-
' .
m o d ify P
80 45 57
P
°
=
4 =
J1]4
て口
ö 0 6 × 200 - 10 0 m m V - 0 5 (a s s t1Jo ıe d )
= w z
(E q n 2 3 )
)O n x x 4
»
- 17 6 nnnn
G p
- -
P o
s s in 45 5
b > 17 6 m m S a t is fa c to r y
A 10

to r q u e
l n
&
pes g 10
3
x 60
14 ×
13 37 N 3
=
m = 13 3 7 × 10 N
M t
=
2 x R x 10000 m m
d)
1 (a s s u m e
kQ ￡
b ld l
= 100/80 = 1 25
X
, ￡
in b e a r in g s c lo e e to ge a ra an d s y ın r e tr ic a ı
,u n ı .
w e ge t
1 14 ,
Ta b le
k
丽
. 一
買x
15 w do t hav th d a t a r e q u ir e d io r V = 4 1 9 m l*
In T a b le ı ,
e n o e e
iılıu D l v a lĐ kd - 1 3 is ta k e n a ssı ıın irıg ıs q u a lıty $

t h e n ıa ) ￠ , ,
BH N < 350
ww
JrS l
fo r
g» 3
N
ko k Kd M l × 1 15 × 1 3 × 13 37 × 10 20 × 10 ım a
m ítl
- .
= ,
w.E f in d u tr e
la t io n o c e s ss e s
& C a lc u æqn 2 13 }
i+ 1 o 7 × 1 )× 2o × 1o
7 m i ll =
Ob = 0 100 4 O 58
-
200 × × ×
a bm n}u
i = 3 20 / 80
asy 3
= 4
3
45 5T 40 8 W Z B)
En
ď co 5 P
z = z = 14/ co s =
(T a b ļe 1 16 i
= 4 6 5 ifo r 4 0 t e e th )
2
[o b ]
- 0 4 65/ 0 8
105 N /2
= 0 58 (fo r
gin
s t o l» t o o d ı)
S a t is fa c to r y
1 5 N /m <
eer
=
= m <
(E w 2 m
ing
. 2 I × 10
5
°
* 1
.ne 10
5
N /n m a
2
7 B
=
=
0 7
12 6 8 N / m
d iın
n ı <
2
io
k ĺ. ]= 4 7 5 N / ın
(R e Ĺ E q ı 2 14
ın
to 2 17)
._ To r y
t
a s ic e n s n s
ıe e a
w ı
d su ffıx 2 fo r
s u flix 1 fo r p in io n a n
°
i= 1 = \ × ı4 = 56
.
z =
z
a æ 38 】a m
[ " " "

"
' - - ・ # °
- .
-
'"
A4 1

0 3 × 4 « IZ n tn \
Iıı d r iv e n b y a
n
o rpm
lııır » t a o tıt t n
p b l* A ı
・
ro m 4t p ı\ m w ıı
ı t\ w
ı
ır l) h o llo u l
r u r ao
Đ
ı ł\ lı» ı ge a rı
1 8 0 k w , 14 4 0 ľ p ıı\ m o tl w t h r u u d \ ł
# d ł ı t a ıı{ jo l« n p p r o x m a t e ly
\ « o o l \ t ıı
ı
h * v ln « h e lix a n # h * łt f * Iv T ı
'
fı» r l*« «l ııt o e ıa n t

.
i t lıe d r iv e n
4oo m T h d ı m n t tï r plnlołlı t o b ・ d lt lo m D e ılg ıı
d lu m ıı ıo o k o o n
.
.
ı* łw l= t o o* ııt ıt * * ı A ııu m e m o .
(A p r ' 9 8 )
t h * « * ・r p * lr ,
ww ı 鳥医長l* r i确 lı
、
Ħw o tī
D
4 6 to r g # d
a
n
«r
*
y
w.E
=
.
7 10 N /
860 N
n ım
r \m
a
(T a b le 1 1 8 )
H B a 2 9
C S 66 asy
e a ıt a to ・1
= 660 N /m m
*
En f tv . 4 00 N / n ı
ın
a
d ge a r
N B = 19 0
d iffe re n
(T a b le 1 1 8 )
t , d e s ig n th e
p in io n
gin
a re
S in m tı
ı・ ı
n a tu i・la fo
・
r an
p in io n a n d c h ・c k th ・ g ・a r
eer
ing
.ne
L ifo = 5000 ho u rs (a s 8 t u n e d )
t
7
N = 60 00 × 60 × 14 4 0 - 43 × 10 c y c le s
7
X öt = 1 (s te e l Æ B ,
< 860, N > 10 )
a
= 1 4 8 2 N / l» m
知戛」= C B 辺旨
ヨヨ戈t
Ala

\ M
,
ıl
ı ıł
ıı￠ ı
￠￠- 4 1ł
4ı ııt ıl ı n ı ıf lr * iıi ı
ıl \n ・ı
v r ￠lv * m
!￠￠￠ın D (Ð»ln 2 7)
rlt
..
ı ・
ı *
i . ı4 4 61/ # lło 4
la 4 ￠!ł! p
gp p ï RJ
・ '
A II w l ı
*
-
l*ıe4 Jr JR 72
X
ww !
P
lı
Ë
l
n n ł / ılır \ ı
,
・
n * Ħ/ 》ln Z fı"
lfłn * » lıiı
n
. 吕四 4 7 m ni
w.E
,ł n
b ,
Ił, ı H » lI» fiłc tt tp y
4 D ı
e ıı*n t ıłr i ı
u *
asy
,
A tı ıß fııf \l\1m
lt\« ￠ h
ı n
ı ok (T * b l・ 1 1 a )
A - ıı4 (rıı, ı
ı» ı
En
łr iııgı r in n a k ı g e łtn ı an d n ym m e tr ic a l, fr o m
丁H h l»
V
1 14 )
n l ln l
r n X
= 11 98 m / ı gin
p ￠łp lh ı*
0 0 ıi lO U D
v p ln c lly ł
60 10 0 0
×
lc a l g e a r iı
I8 q u n lit y 吕 h * ı
eer con a \d ・r e d a n d fo r
M T ' u
İ2
"
094 7 N m = geĄ 7 × 10 N
a
ing m m
.ne
- -
, n ļ
a a
1 ß× 1 1 4. x 1 4 9 94 7 ıo 2a 81 a × 10 N m m
su ll . A u A A il M × × .
. ,
t
t
,

6 . D e e ig n s tr e ss e e fo r ge a r
(E q n
【
O N
协 1
-
\ 0 1
.
1 4
2
×
×
l
1 6
× 28 1 1 1)
50 (T a b le 1
◆ ı= 0 22 (Đ . + q )+ 8)
2
4 0 0 )+ 6 0 281 N /m m
0 2 2 (6 5 0
=
= +
2 (s te e l ca s t, n o rm a lis e d ) (T a b le 1 9
ı
ı= , )
k. 1 6 (T a b le 1 7
=
)
N = 5000 X 60 X n 2
heel
uı
7
= 6000 × 60 × 360 - 10 8 × 10 cyc e s l
7 (T a b le 1 6 )
K - 1 (s te e 1ßB < 3 50, N > 10 )
bı
2
= 13 1 13 N / n am
ww [O c 】
w he e l
- CB H B K ct
CB - 2 5
(E q n 1 3)
(T a b le 1 1 0 )
w.E = 2 ó × 19 0 ×
2
1 H B
K in
=
= 190
1
350 B H N )
(T a b le 1 1 1 )
4 75 N / m
asy (s u r fa o e h a r d n
\ = m e ss <
ł
7 In d u c e
c rb 1J 1
d
=
s tr
En
e s s e s
C íb z y z (s u fñ × 1
in th e ge a r
p in io n ,
su ffix 2 ge a r )
a rb a - ?bı
ł - 31 9 ・ ĝ åĝ gin
eer
, - - 96 7 - 100
.
2
= 26 2 N /m m
(T a b le 1 1 6 )
ing
2 J - 0 505
< [O b ]w hee l
- 13 1 1 3 N / m m u
2
4 9 4 3 N / 立u
.ne
C ic 2 = O c l
= n
E
> [O c lw he e l
- 4 75 N / m m
e
th e
r mi
T h e in d u c e d c o n t a c t s t r e s s in t h e g e a r is s lig h t ly ģr e a te r th a n th e
ss i bl e v a l ue . h e s o l ut i on m a y b e p r o b a b l y s a t i sf ac t o r y . o b e o n
s a fe s id e , th e g e a r m a y b e fla n ıe h a r d e n e d s o t h a t th e p e r m is s ib le ,
t
s tr e ss ca n b e in c r e a s e d
P b le m 5 D e e ig ıı a p a ir o f C I b e v e l g e a r s fo r a s p e c ia ıp 1u ]? o s e
r o
m a c h in e t o o l t o t r a i ıe m it 3 ￡ k w fr o n ı a s h a R a t 5 0 0 r p m t o
a n o th e r a t 800 rı »n ı T h e g e a r s o v e r h a n g iıı t h e ir a h a ft « L ife
i
r 曾q u r e d is 吕心 0 0 h o 髓 r s
1 M a te r ia ı s e ı
e c t io n
'
C I gr a de 3 0, c í. - 300 N /2 B - 22 0 (T a b le 1 1 8 )
,
8 . T he ge a r tıat ru n s at g r è a te r r p n ı w ill h a T e am a u e r d ia ın e te r an d
t lıa t g e a r is co n s id e r e d a s th e P
1 4

e ıi移强国宝r 嚇調际

墨 D
1 4 K bł
O (E q n ın
o û】
ı ・ ı
N . 80 0 0 × 60 boo 38 4 7
× g × 10 c Jrc l«
1 4 × 0 867 × 13 6 (? a b h 1 6)
2 × 1 2
. - -
q . 0 667
Ka = 1 2 (T ・b lo 1 7 )
n = 2 (T a b h 1 9)
2
= 62 5 N / n u ıı 0 ı
= 0 46 o
ı
ı
= 0 46 × 300 ( ı8 1
a
= 13 6 N / m a
to . 】 C H B K (E q ıı ı3 )
ww cl
-
B
w.E B
« A 3 (m b l・ 1 1 0 )
= 23 × 220 × 0 64 N B = 220
asy題酱园
目 "
4 D O t o En
IU ,) . I o * *d M
gin H ,
=
8 6
:
S
×
x * x
10P ×
8 00
60
5 l 25 × 1 3 × 4 ı7 8 × ı0eer 3
= 8 7 × ıO
a
N ı
ıu n
i ı
ıQ
M
= 1 26
1 S (・ııı\u
(m
m d
iı
w
n ed
ıh o c u
)
fo r (T a b h
ng.
1 ı3 )
net
=
d
m ıA × m × 67 88 × le p
3 × l l ￠◆ ' ı6
ìF j
とı罅卫爱
国
1 5

e, M o d \t ı
e ı n lt
( lh lĺ ı a
,
, l0 )
*
R 轵 ï ı l
O ßn r￠ I
ip
- 10 (n ı» tłlrt» d)
I
l
i l /I I * 1 0 X 10 H2
10 0 2 . 0 ß x n łr X 2 0 X l , i￠ıJ .
in Ħ i ßlD
ß - 11
￠ ,
T R a u #m n* »
ıö z
ta ł ı
ı 1 n t fł (Æ{ł
n a e) , ,
ww 111 « ÐO 6a » ÐO tiB 1
1 8 2"
d
w.E
la lJ
= ￥ ıM a u
= 20 × 6 - 100
d
1\
m ı
n ¡0 0 8 9 1
asy
n X
tt! L Į . 4 2 m /=
V ılin
p lto ı l ity .
10 0 0
n o v e o c "
iio × 1o o o 8o ×
lit e b ņ v e t g o ta r irı to b o
F o r t h o a b o v e p itc h lin ・ v e lo c ity , ls q u a y
ı・lo o te d (T a b le 1 2 1 )
k d - 1 6 6 (H a r cln e m < 3 6 0 B H N , fo r V u p to
En 8 m /ı ) (T łıb l・ 1 1 6 )
gin
ı
W ° b / d la u = 8 7 78 / 10 0 - 0 88
p
4 » 1 1 (V
p
< 1, H B < 3 6 0)
4 1 78 10
9
89 eer
10
3
N
(T a b le 1 1 4 )
ing
1 66 × m ı
n
[M t] 1 2 6 . × 1 l × × × .
e . C a o u la t io
ı n o n du
f ı o e d ıt r e r ıe ı
O b - .ne (E q n 8 19 )
(R 0 5 b )?b m ü
yu
Z￠
q
=
=
u
0 4 14
v co l Ö, =
fo r 2 4 te e th
20/ c o 8 32g . 24 (E q n
(T a b le 1 1 6 )
3 2) t
1 13 2 4 1 6 12 1 × 89 × 10
3
2
(1 1 8 2 0 6 × 3 7 73) × 37 78 × 6 × 0 4 14
a z
. 22 8 N í-,
< [o b ] . 62 6 N / m m 9 . Ti. Fa a . Ry
in
-
t >
. . 4 × 10
6
×89 . "
a
84.
2 Nl m . 1 [į o]= 2 ? 8 N/ m z
A 16

In d u ce d s tr e ss i8
a r g in a lly m
g r e a te r t h a n th e p e r m is s ib le v a lu e
(n o t gre a te r th a n 10%f t h e p e r m is s ib le v a l
o
1o) u e ) T h is m a y b e p r o b a b ly
s a tis fa c to r y To b e o n th e s a fe s id e t h
,
e c a s t ir o n g e a r s r a a y b e fla m e
h a rde n e d, beca u s e s u r fa c e h a r d
n e s s in c r e a s e s th e s ţ r e t ı th a n d d
g u r a b iliw
o f th e s u r fa c e
10 B a s ic d iın e n s io n s (E q n 3 9
s - _ 3 16 )
R - 113 2 m m
A dde n du '
m an g le e . - ţ an (m t/ R ) = ţ a n
'
(6 / 1 1 3 2 ) = 3 03°
D de n du '
e m a n g le e f - t a n [m t (fo + c y R ] c = 0 2
'
- ta n [ 6 (1 + 0 2113 2 ]= 3 64°
T ip a n g le (p in io n ) 61 e. 32
= + - + 3 03 . 3 5 03°
T ip a n g le (g e ar ) 62 ea 58 3 03
= + - + - 6 1 03 °
R
ww oo t a n gı
e (p in io n ) 61 e 32 3 64
=
f
- = 28 36°
R oo t a n g le (g e a r ) = 62 e = 58 3 64 54 3 6 °
f =
w.E
P CD
PCD
(o u t s id e
(o u t s id e ) o f g e
) o f p in io n
a r =
=
d2
d
-
1 =
32t
z
1m
-
t
=
32
20
×
×
6
6
-
-
192
120
m
n ım
T ip d ia m e
asy
te r o f p in io n da 1
-
-
m
6 (2 0
t( 1 +
z
+ 2
2
co s
co s õ1)
3 2 °) = 13 0 1 7 6 m m
T ip d ia m e te
En r o f ge a r da2 - m
6 (3 2 + 2
{
t z 2 +
2 co s 62 )
5 8 °) = 1 9 8 3 5 9
gin
- co s n ım
P r o b le ın 6 D e e ig ıı a w o r m g e a r d r iv e ińth a s ta n d a r d c e n tr e
d is t a n c e to tr it 7 6 k w fr o ın a w t a t in g t 1440
eer
a n sm o r n ı r o a r p m
to a w o r ın w h e e ı a t 2 0 r p ın
ı M a
W
te r
o rm
ia ı s e le
S te e l
c t io n
ing
.ne
2
M Th e e l B ro n z e ch ilı
e d c a s t in g , c iı >
t
3 9o N /m m
2
[? b ] = 1 1 o N / m (r o t a t io n in d ir e c t io n )
t
n ı o n e
2
[c 'c ] = 159 N / m m fo r V a
= 3 m /8
2 C a lc r ıla t io n o f c e n tr e d is t a n c e
i) A ssu m e N o o f s ta r ts Z - 1
i - 14 40 / 2 0 - 72
z = iz = l × 72 = 72
z lie s b e tw e en 25 a i ıd 85
C hoose g - 1 1 (in it ia lly )

iii) A s s u n ıe iııit ia lly ı
e le d - 1
P ow er x 60 ro s u x tiu
3 581 N
ıe e ıb o r q
iv ) W ı u e -
2xtcxrpınwheel
-
2 x i x iö - m
3
a& tl = l o 8 M l l 3681 × 10 f￠o 1 (a ssw ıe d)
【 at ￠
= × × = ı
3
= 3681 × 10 N
h w

8 , l * l m o d u lo c a lo u ı
a tio n
(T a b la 4 2 )
m .
2 ￠ı
.
3x 3 49
. 8 3 m n\
.
T ake m .
= 10 n m
ı (ıt« n d a r d )
R*
ww4 ,
modiing
v
N
lı・
ow ,
a
a
*n
i*
d o b t ・In d l
r e o a la u la te cl to a rr v o i a t a ıt ı
m da rd c øn tr e d iıta n ce
a =
w.E 0 6
q
m
,
(q + * )- 0 6 × 10 × (1 1 72) (T a b le 4 2 )
N
=
・a r e a
4 16
t
ıı1
= ta n
asy
da rd con tr ・ d iıt n n ee iı 4 0 0 n m
ı ,
a c c o r d in g to R 10
ı・ń ・ı
N
(P 4 1 8 )
o w ,
w ・ ı
ıto d iu q
En
400
CD
=
o f tho
0 6 × 1 0 × (q + 7 2 )p
wo rm dl ・ g
n ı..
q - 8
8 ×10 - gin8 0 mm
eer (E q n 4 10)
V 1
=
p itc h lin
rrd t"
Į
e v e lo c ity
1C x 80 ing
×
o f th e
14 4 0
w o rm
6 03
.
'
/8
.ne
= ī = . m
60 × 10 0 0 60 × 100 0
l í {
ta n 7 - Z /q - 1/ 8 , 7 - 7 12 6 °
e S in ce
t fo r
> 4 m
th e in c r e a e e d
/ e , [Č , ] h a a
epeed
to b e m o d ifie d Č 】ie
【.
re du c ıd by 15 % to t
a ccou n
2
[o . ] = 1 6 9 × 0 86 = 13 6 N / m m
'
7 .
R ev ia e k d an M t】fo r th e
d 【 a c tu a l p itc h lin e v e lo c ity o f , th e w heel
W o rm ep e e d (r p m ) × m 14 4 0 × (Z n m . ) (E q n 4 12 )
V2 =
60 × 10 0 0
r = '
60 × 10 0 0
, !!
14 4 0 × l x n x 10
- 0 75 m /8
60 × 10 0 0
e in c * V2 - 0 76
. m / a (le a 8 th a n 3 /8 ),
n ı kd - 1
3 3
W ti] = 6 0 k K d M t
= l × 1 × 1 × 8681 × 10 . 368 1 × 10 N m
ı n
M ￠] iß u n a lt e r e d
A 18

8 D e te r ın in a tio ıı o f in d u
. c e d a tr e a ße a
14 1 9 N / 2
= m m > [? . ] = 13 5 N / m m
2
In d u c e d s t r e s s is m a r g in a ll
y g r e a te r (n o t g r e a te r th a n 1 o r lu ) t h a n
th e p e r m is s ib le v a lu e a n d th e d e s i n
g m a y ĥ e p r o b a b ly ts a t ia fa c t o r y
? b =
W .
1 9 × 3581 > 10
3
śE q n 4 9)
3 3 a 3
Æ
# q yu
z 10 × 8 × 72 0 499 z /co 72/co 7 12 5 °
× eq
- z 8 7 - ts
ww =
<
23 7 N /m
ic b l = 1 1 0 N
m
2
/ ıD H ı2
l u
=
=
73 7
0 499
. 80
(T a b le 1 1 6 )
9 E ffic ie n c
w.E y
n = o 95
ta n
ta
(r
n 7
+ p) asy F
v
o r ıid in g
s
e lo c it ie s g r e a t e r th a n 3 m /ß,
- 0 95 x
ta n (7 En
ta n 7 1 2 5 °
125°
￠ı0 0 3 fr o m
ta P - P - 0 03
F ig 4 7
gin
+ 1 7 1 8 °) n
= 0 763 P = 1 7 18°
10 H e a
(1
t r
n
e ın o v a
)× In p u t p
l a n a ly s is
o w er -
( (to t )A eer % 8
4 15)
ing
a 2
T ake K t
= 10 W / m
(ļ . 0 7 63)× 7500 - 10 × 40 ×A
to t = 4 0 °C
.ne
2 a
ie ,
A - 4 44 m
B ic d iın io n s
t
a a e n s
W o r m
(T a b te
'
L e ń g th o if * on iı L 2(11 + O b 6 z )m .
į 6)
(1 1 + 0 06 × 7 2 )5 « 1 0
163 2 n ım
L = L + 35 = 153 2 + 35 = 18 8 2 m na (w ith g r in d in g a llo w a n ce )

ı
N be r
t u ıı o f th r e a d s on w orm = L Vn m
.
= 1 8 8 2 / (n X 1 0 ) = 5 9 9 - 6
f 6 6 10 188 4 9
g th
l le x rrm x n x m m
A c tu a n o w o rn ı -
.
- -
p itc h d ia n ıe te r o f tlıe w o rm d ı
- 80 m m
P r o ]n T a b le 4 2 , T ip d ia ı
ııe te r da1 - d1 + 2m «
= 80 + 2 3( 1 0 . 10 0m m
R oo t d ia n ıe t e r d
fı
- d l
2m x
2c (6 = 0 3 m J
= 80 2 × 10 2 )< (0 3 × 10 )į 5 4 M m
A 19

W lıe ￠t l (T a b le 4 6
)
F a c・ w id t h o f th e w heat
b * o 76 d t = 0 76 × ß0 = 80 m m
72 × 10 = 72 0 田 m
IP p o m T a b l・ 4 2 ,
l2 - z m .
.
2 )1 0 74 0 m m
da z = (z + 2 )m «
= (7 2 + =
d rł= (1 2 )m 2c (c = 0 3 m J
.
2 0 3 × 10 - 694 m m
e i (7 2 2 )1 0 ×
d. 2 2m (T a b le 4 6 )
M a x im u m w h e e l d ia m e te r d e2 2 + .
d « a 2 74 0 + 2 × 10 = 760 m m
th e d i】n e n s io n s w ith th o s e
N o t ・1 d v is e d to c o m p a r e
T h・ a tu d e n t in a
t o r q u e o n th e w h e e l i8
th e p r o b ie m 吕 th e
g iv e n fo r p r o b le m 4 1 In b o th
b e t w e e n th e c e n tr e d is t a n c e s
ww ıĤ M e b u t t h e r e i8 a s m a ll diference
P r o b le m 7 1 D e ılg n a R a t b e lt d r iv e t o t r a
o f t h a d r iv e r p u u e y S p e e d r e d u c t io n ia t o
n s ın it 6 k w
be 2 6 1 A
a t 900 r p m
s s u ın e t h a t
t h ・ ı・r v lo e lı l e h o u r a a d a y
ı P lle y d la rııe t e r
u
w.E
R e fe r to T a b le 1 o 6 A a e tıın in g
m in im u m d ia m e te r o f p u lle y a s 1 8 0 asy a
m m
b e lt
a n
spee
d th e
d o f 20
co rre s
m /8 ,
pon
w e fın d th e
d in g N o o f
O E
p lle ı - 4
A c tu a l b e lt ßp e e d õn = -
"
gin 60 × 10 00
= 8 48 m / s
C hoose d
T h iı ıp e e d i吕 m u c h le 吕8 th a n th e a s a u m e d v a lu e 2 00
eer
-
0
9 0 0 / (6 0 × 1 0 0 ) 9 4 2 / F
a n d fin d b e lt s p e e d a s n x 2 0 0 ×
m s rom =
m m
N f li
ing
/ d d 2 0 0 6
T a b le 1 0 6 fo r t h e b e lt a p e e d 1 0 m e a n - m n ı o o p e s -
,
D - id = 2 6 × 2 00 - 500 m n ı
C ・n tr e d lıt a n c
C m in . 2 (D
e
+
R e fe r to p a r a 1 0 8 F o r fla t b e lt,
d ) = 2 (6 0 0 + 2 0 0 ) = 1 4 0 0 m m .ne
p
8 .
o w e r
D e
L
te
oa
rm
d
in
co r re c
a t io n
tio n
o f v a r io u s
fa c to r R = 1 3
fa c to r a a n d c a lc u la t io n o f d e s ig n
(T a b le 1 0 6 )
t
・
(fo r in te r m itte n t lo a d 吕)
A f ta c t
d
60 180 \ 60
İ
r" co n . = ・
A r c o f co n ta e t co rr ec tim h c to r = 1 04 (T a b le 1 0 7 )
Bm a ıp u lle y fa c to r
ı Ķ - 0 6 e 10 8 )
(T a b ı
(fo r d - 10 0 M m 200 m m )
D im łw
R a ￠a d kW Bq
a = = 12 5 k w
Ķ × 1 04 × 0 6
Aą o

t i ım o f b a łt
&
ıti# łı s p d ti
n b r ic b e lt (li h
e e
g t d u ty ) is s e ı e c te d It a it y iß o 0 2 3
l p tr a t 10
c a p a c
a t 1 8
ıw in ım
,
& o ııı T a b le 1 o 9
ıJ o * d r a ā ııg c o r r e c t io n
ı
&
C « * ı\ m th e lo a d r a t it ıg to th e ac tu a l d f th e b e ı
t
s pe e o
Spe*d o f th e b e lt = 9 42 m / s
ra t ın g a t 9 42 l s L
l ıı = o a d r a t iııg a t 10 m / s x (9 4 2 / 1 0 )
= 0 0 23 9 42/ 10
× = 0 02 17 k w / n u ıı/ p ly
& B « ı
t w id rd h
w ıđt h o t beł
t = ËO l w e r
ı
o a d ra t iııg × N f p lie
-
o o s o o21 7 × 5
= 115 2 m m
T fu s m d tìı is r o t ın ded « to
o 125 m m (T a b ı
e 1 0 1 0 ) fo r 5 p Ķ b e lt
? .
B e Bi ı
m g ti
n fo r o pe ıı d r iv e
ww L = ĐC .
į (D . d )・ (E q n 1 0 n
= 2
w.E
× 14 0 0 + 50 0 + 20 0 )+
\ i - 3 9 15 6 m m
asy
= 3 920 m m
& Ħr id t i
n
=
= B
ı2 5
e tt w id Yth
+ ı3 -
+
138
13
m
Enm
m
m
(T a b le 10 2 )
p
ı
»
n »b
tb
ı
* n
e
e a i g ıı a n a & b e ı
it ıe d ・ 2 2 5 k w
tr
&
= n u u n
t v e
D r iv e
D
gin r
fo
s
r th
fo lıo w in g d a t a P o
e
p e e d = 7 4 0 r p ın S p e e d r
w
a
e r
t io
eer
_
= 3Į D i m o e b e t w e e n th e P = 3 m L a r g e p r ılle y d i a m e t e lp
= ı3 ı= (r i ı 9 8 )
ı D × 1 2 d = D /i= 1 3
R a te d ıW
-
×
0 4
Ķ
lıı = 4 00 m m
ing
ı D ıd p p o m ar -
ı × ıĻ
K
A
*
rc
= 1 5 (a
o f c o ııt a e
.ne
s s u ıııe
t
d) (T a b le 10 6)
225 × ı5
= 180
Q J
C
× 60
400
t
且 v g 冒呙・p 口 = 互吕リ × 辱り
3000
= 16 4°
= 39 65 kw = 1 064
h ıt i « » ı) (T a b le 1o 7)
= 1 8 (T a b le 1 0 名)
墓每日ı
、・ e t iı
制匡 r も国虹 F 曜 t d ııc と细出台昭轻治国ワ出国孑) is s e ł
e e cłe d ı自匦虹旧屋
» ıh & o a e ņ k w /ıa m /Þy * t ıo m
ł ıt 1 8 0
°
fr o ın T a b le 1 0 9
g i*

4 _ ıo , a d r a tin g c o rr e c t io n
ttd n i
L in v eı
o c ity o f th e b e lt = V =
1o 00
e a r 60 ×
400 × 74 0
n x . 15 5 o 1/ 8
100 0
=
60 ×
tin g a t 1 0 m /s x 1 5 5/ 1o
ıo a d in g
r ra t in g a t 15 5 m /8 = ıo a d in g
r
ra
1 5 6 / 10 = 0 0 4 4 8 k w / m m / p ly
= 0 0 28 9 x
B d b e lt s p e e d 1 5 5 m /8 (1e 8 8
5 e lt w F o r d ia n ıe te r 4 0 0 m m a n
id t h
T a b le 1 0 5
th an 2o m u m b e r o f p Į ie s m a y b e
ls ), n ta k e n a s 6 fr o m
39 65
D e s ig ņ p o w e r - 14 7 5 m m
r r ıu w u ı o e iL =
f li 0 U 44 ö x o
ıo a d in g r a tin g × N o o p r
e s
1 0 1 0 ) fo r a 6 p ı y b e lt
T h e w id th is r o u n d e d o ff to 1 5 2 m m (T a b le
ww
w.E
7 P n ı le y W id t h
B e lt w id t h
asy 152 + 2 5 177
En
= + 25 m m - - m m
P r o b le n ı 9 D e s ig 】ı a V b e lt d r iv e fo r th e fo u o w in g d a ta
gin
P - 22 5 k w S p e e d r a t io = 3 D r iv e r sp e e d = 7do r p m
ı B e lt se c t io n S e le c t C ' '
sec t io n fo r P = 22 5 kw fr o m T a b le 1 0 1 1
, :
2 .
P u
R
lle y D i a
e Ĝ o m l n ie n
ın e te r
d e d d ia r a e te r d - 200 m n ı eer (T a b le 1 0 1 1 )
ing
.ne
4 N o m iııa ıp it c h 】
e n g th
t
L = 2C ・ g{D + d )・ V
= 2 × 600 + 6oo + 2 o o)+ \
= 2 523 2 m m
N e a r e s t s ta n d a r d n o m in a l p itc h le n g th fo r a C b e lt i8 2 4 9 4 m M
fr o ııt D e s ig n D a t a B o o k N o m in a l in s id e le n g th is 2 4 3 8 m n ı S p e e ifie a ń o n
o f tł ıe b e ı t is C 2 4 3 8
& S e le c t io n o f v a r io u s m a t i o n fa c to rs Jf 4 lı ! .
Ë
C d r r e c t io n h c to r F . = 0 92 ' ! /
,
"
(D a t a B oo k)
Se r v ic e E ıc to r F .
- 1 4 (T a b le 1 0 1 6 )
8 22

A f D d
rc o con ta c t = 180 × 60
C
e 180 × 60 - 14 0 ・
600
o 89 (T a b le 1 o 1 6 )
6 M a x i ın ım p o w e r c a it y
p a c
0 09 14 2 7
M
ı r = (1 4 7 F 2 34 × 10 4
9 2 )8 (T a b le 1 0 1 7 )
N d n l 200 74 0
S - b e lt s p e e d 7C X ×
. = . 7 76 m /»
"
60 × 1000 60 × 1000
: į F 1 1 4 fo D /d 3 (T a b le 1 0 1 8 )
-
b r .
d = d X F - 200 × 1 14 228
e p b - m m
0 09
= (1 4 7 × 7 75 2 34 4 2
ww
× 10 × 7 75 )× 7 76
= 4 5
7 N r ıın
n b
b
.
w.E
e r
Tm
o
W
f b
F
e lt s
F d ım
22 5 × 1 4
- 8 65 - 9 b e tt a
asy
×
.
x × 0 92 × 0 89
En
gin
= 584 4 m m eer
P
o f
r o
a
b le ın
s p r o c k e t i i
p n o n
10
S pee d
d r iv e t o t r a l ıs ın it 6 k w a t 9 0 0 r p ııı
D e g
r e d u c t io n
jg n a
iß 2 6 1 D r iv in g ın o t o r i=
c h a in
ing
n ıo t u
is h o
rt e d o n
r i z o n t a l
a n
a n
a d b u s t a b le b a B e
d s e r v i c e i 8 1 6 h
A s ßu ın e t h a t ı
o r ır e /d a y
o a d is a t e a d y } d r iv e
(M U O e t 9 6 ) .ne
1 T o o
8
1
th
=
- iz l
n u ın
27
=
b
fo r i - 2 5
2 5
e r s
× 27
fo r
- 67 5
ßp r o c
-
k
67
e tß
(p r e fe r a b le t o h a v e a n
t'
o
(T a b le 1 1 4 )
dd n u m ber)
t
2
A c tu a l s pe e d ra d io i = 6 7 / 2 7 = 2 4 l (e m a il d e v ia t io n c a n
í. b e to le r a t e ċ L )
2 . S e le c t io ıı o f p it c h
T a ke P - 15 875 m m fo r z l - 27 a n d n ıa x im n m B p r o c l￡je t s pe ed
= 13 00 r pn ı, fr o n ı T a b le 1 1 5 (Ħ n io n ep ro eke t n ın B a t 900 rp m o n ly )
S C e n tr e d 血姑a n G e
a - (3 0 5 0 )p (E q n 11 3)
30 × 1 5 8 7 5 to 6 0 × 15 87 5, 4 7 6 2 5 to 79 3 7 5 ın
N ı
a =
A2 3l

Take a = 4 76 26 m m
ith m = 1 O l kg/ m(T a b le 1 1
4 . A s s \ım e s in ıp le x c h a in 1 0A 1 / R ÕO w 6)
,
6 T ta l ı s id e f c h a in P T
- P t + + P S ( qn I1 4)
E
. o o a d on th e d r iv in g o ,
(E q n I 1 5
T a n g e n tia ıfo r c e p , - 1 0 2 0 N l u )
N - 6 lsw
15 × 9 00
z l x p
x n l 27 × . 6 43 m /s
u =
.
60 × 10 00
60 × 1000
P t
= 1020 × 6/ 6 43 = 951 78 N
2
(E q n 11 6)
Ą = m u
2
. 1 01 × 6 43 . 4 1 76 N
(E q n 1 1 7)
P = k w a
.
(T a b le 1 1 7 )
k - 6 fo r h o r iz o n t a l d r iv e
(w e ig h t p e r m e tr e )
ww = ó × 10 I
w
×
=
4 76 25
m g -
×
1o 1 N /m
10
3
. 28 86 N
1022 4 N
P
w.E EP 9 5 1 7 8 + 4 1 75 + 28 86 =
= -
T
7 . D e s ig n lo a d - P p x
k,
(T a b le s 1 1 8 to 1 1 1 3 )
ks =
11 Kz I3
asy
k, -
k4 Kõ 26
1 (fo r c o n s ta n t lo a d)
k2
En = 1 (fo r
(fo r
a d ju s t a b le
3 0 p to 5 0 p )
su p p o r ts )
gin
ka - 1 a -
in c lin t io n p to 6 0 )
°
24 - 1 (fo r h o r iz o n ta l d r iv e ,
a u
k5
l26
-
-
1 5 (a ssu m
1 2 5 (fo r 1 6 h o le
e d fo r p e r io d ic lu b r ic a ū
s ) eer o n )
D
= 1
ig n
× l
lo a d
× l × l
1022 4
× 1 5 × 1 25
1 875
- 1 8 75
19 17 N ing
.ne
e s = × =
8 F a c to r o f s a fe ty - B re a k in g lo a d / D es ig n lo a d
.
k in g lo a d fo r 1 0 4 1 = 2 2 ,2 0 0 N (T a b le 1 1 6 )
B
n
re a
T h is
= 2 2 ,2 0 0 / 1 9 1 7
v a lu e is g r e a te r t h a n th e
- 11 5
re co m m en ded v a lu e g iv en in T a b le
t
9 C h e c k fo r w e a r o f r o u e r s
In d u ce d b e a r in g s tr e s s Č = P x ks / A (E q n 11 9)
,
(T a b le 1 1 6 )
Č > [ç i] N o t sa tis fa c to r y [c i] 2 2 4 N / 2
= (T a b le 1 1 1 4 )
10 M ia l 2
A ssu m e d r o p lu b r ic a tio n 25 - 1
Ł
k. = l × l × l × l × l × 1 25 - 1 25
D e s ig iı lo a d = 102 2 4 × 1 25 - 1278 N
A 24-

/ Ł= 2 2 , IW I/ 1 2 7 8 = 17 a ,
W = be dņ
{o }湃 2 2 z
Batieacry
,
. ı
11 ,
U n ￠
ıth o t c lłł* iłı
(E q n 11 8)
(N rJł
r ￠ı f li
:JX)ıĮJ n ff to a n e ven
°
n m
108 3 6
ber)
- 1 1 o lin k s
ww 4 P Tı
ı3 d ă t ıæ łĵ ı8
w.E
»
Z + Z2
' ļ 2 7 + 67
e .
p
. 1 10 . 63
2 2
M . asyĴ Ĺ 6 27
4 o 53
En
- -
+ 4 6 az 8 × 4 o sa
C o n ıp a r e t
4
d is t a
× 15 8 75 .
gin 4 89 63 m n ı
eer
cen tr e n ce w it h th a t o b ta in e d fo r a fla t b e lt
dń v e in p r o b ı en ı 7
13 P it c h d ia
F p ro ce dtı
o r
ıııe te
r e , r e te r to P r o b le m
r ı o
11 1
t s p r o c læ ta
ing (E q n 11 1)
P
r u n n
ro b le m 1 ı D i
e = g n
in g a t 1 4 4 0 r p m
a jo 1 ım a l b e a r in g fo r a centrifı gaı p ıın p
D ia n ıe t e r o f t h e journal is 1 0 e m a n d lo a d .ne
o n
L D
e a c h b e a r in g i￠ 2 0 k N
= 10 0 n am
A ıa o , g iv e n
L =
L /D = 1 ￡ a n d C /D = 0 0 0 1
15 D
(A p ŕ il 9 8 )
=
.
1 5 × 10 0 = 150 m m
t
a r in
2 习k g p r 创晒 u re 尸一
万歹
一
150 女万万百一 1 i5 i5 爿 / n u n
6 2
= 1 33 × 10 N /m
3 B e a r in g c h a r a c te r ißtic n u n ıb e r r
j A īu Ļ 1 Ł 4 54 $ iT ttv ď ￡
,
ZN
= 28 44 × 1o
6
fo r c e ııt a l pu m p 11 + ť,l* ð /Ħ
,(Table 8 2)
：戸
6
2 81 4 × 10 Z = 0 02 62 7 k g/
-
= J
1ıi a iıup
,
x.
4 V ııc o ıit y o f th e o iŁ A M u m in g a n a v e r a g e t e m p e r a o f il
o a s
T5 C '
& Ħg 8 2 6 , w e c h o o ee S A E 40 w
h ic h h a s Z ・ 0 0 2 3 P a ųs G W in s )
,
om
A -25

6 U s in g M c k e e ß e
'
q u a t io n ca lc u la te P
ïţ
I
× 14 4 0 0 0 02 0 0 10 12
X (1 0 0 0 ) + =
6
1 33 × 10
6 H e a t gen e ra te d H = tw
ı V = 7tD N / 10 00
'
g
= 0 0 10 12 × 2 0,000 × 7 54 - 1o × 10 0 × (1 4 4 0 / 6 0 1 0 0 0
= 1526 W = 7 54 m /s
7 L a sc h '
t io fo 360 ° b e a r h ıg
e g e q u a n r
'(A T + 1
H ea t d is s ip a te d in w a 忱s H d =
K
P Į Ĺ
il t e 】n p e r a h l r e to - 7 5 C
°
A v er a ge o
ww Su rro u n d in g a ir t e m p e r a tu r e ta - 3 0 C (ä s s lım
°
e d)
5 2 5 °C
B
w.E e a r in
-
s u r fa ċ e te m p e r a t u tb -
g re -
AT - tb t = 52 5 30 - 2 2 5 °C
a
asy t io
2 in g h e a N c o n s tr u c
K - o 2 7 3 °C m /W a ssu m n
a n d w e ll v e n tila te d b e a r in g
H d
=
(2 2 5 + 18)
En Z
0 273
m o 15 8 国国 = 90 12 W
8 T o
H d < <
c a r ry
ı
ı
o
g
ff th e h e a t g e n
N o t sa t is fa c to r y
era te d , p r e gin ss u re fe e d in g o f t h e lu b r ic a n t is
su g g e s te d
H H ıııa s s flo w ra te x s p e c ió c h e eer
a t o f o il (1 7 1 0 J / k g °
C)
ing
=
g d
x t e n ıp e ra h u e r is e in o iı(6 °C a ssu m e d)
1526 9 0 12 M x 1 7 10 × 6
.ne
=
c
į 1 n io = 0 1 4 8 l) Įi
A ıt e Jn ıa t e
T r ia ı 1
1 A s su m e
a d
n ıin
tıt io n
irııu m
m
film
in g S o e r f e l d
t h ic k n e ss fıo =
n m
2 5 lu ?ı - 2 5
ıb e r
× 1o
ı
- 6
n ı
t
6
Z
b -
2 × 26 × 10
- 0 5
C 0 0001
(C / D = 0 0 0 1, C - 0 1 × 0 00 1 - 0 0 00 1 ıı
】 )
2 .
Fbom T a b le 8 1 , fo r 2 1ıo / C - 0 5 an d L /D = «o
,
S ・ 0 050 75 (b y in te r p o la t io n )
3 .
Fo r ıis
tł v a lu e o fS , pD /C - 1 36
3
ie p = 1 36 × 0 001 = l 36 × loT
,
È' ř
3
Z = 2 8 12 × 10 k g / ıııs

E is v w y s m a ll a ııd th e is SA E ity
r e n o o iı w ith t h is 1ń a c o a a t
m ,
iıı Ħig 8 2 6
T t ia ı2
1 ť ho )s
ı e lı{t - 4 5p m
2 6
× 4 S X 10
=
, - 0 9
C 0 000 ı
X m lıı T a b le 8 1 , fo r 0 9 d L /D
-
a n = .
,
S . 0 24
(ł
S =
å ,
O 24 =
Z
:
1 33
× 144 0/ 6 0
× 10
6
X (1 0 0 0 )
2
S
Z - 13 3 × 10 kg/ m s
ww S
be
FB Jo ı
m e e t in
F ig
g o u r
8 2 6 , fo r
re q u ir e m
to
e n
- 7 5 °C
t A t ￠o
a n
-
d Z
75 C °
. 13 3
SA E
P a
20 h
s , w e
a s
fin d S A E
Z - 12 P a s
20 to
w.E
,
4 F or S ・ 0 24 L /D . o o a n d P = 360° f o m T a b le 8 1 ,
C
asy
D C N し
En
P C A tn
gin
'
二二二二卫 (3 )
ıs 。 19 9
P
& o m (1 ), ￥L = 4 8 × 0 00 1 = 4 B × 10
3
eer
ing
3
H e a t ge n e r a ûe d H =
pW V _ 4 8 × 10 × 2 0 ,0 0 0 × 7 54
g
= 724 w a t ts
A s H d <
H
p
a r t ilic ia l co o lh ıg o r p re s s u r e
.ne fe e d in g o f lu b r ic a ııt is
s t e d
r W /,
O l × 0 000 1 ×
4q
(1 4 4 0 / 6 0 ) × 0 1 5
- 0 v o
t
6 3
q - 27 27 × 10 m / s
4
142 10 M o
P C & fo × x
? (3 ), - 19 9 , - 19
p 1 33 × 10
.
4 2
pc 142 10 N /
'
. × n ı
°
C
i e ,
M o = 18 6 4 C
Į8
In le t - ra t tir e tl - lo - . - 6 5 6 8 °C ,
pe
O tu l2 t 1 + A to 65 68 + 18 64 - 8 4 3 2 °C
t le t o il t e n ıp e - =
u ra r e

3
Z 12 10 kg /m s a t
S A E 2 0 h a v in g
= ×
W e ó n d th s t th e lu b r ic a ııt du d to d is s ip a te t ł
ïe
in g is in tr
ffic ia ıc o o ł
o ce
T 5 c is e
s\ıitabłp r o v id e d a r t
h e a t ge n e r a te d
iııg ir e
f 30 k N 1ıs w
c a r r ie s a lo a d o
P ro b le m ıx A n n rk sh o p c r a i ıe
th
Th d is lifte d w i
lo a
th d ia ï te r o f th e ro pe e
d rw u n is s (» t im e s e n e
P S = 6,
o f th e r o p
e
a
F in d th e d ia n ıe te r
a ï ı a c c e le ra t io n o f ım '
s
ı t io n o f th e ro ı»e
l s e c
B 8o kN
'
ĺ N /c
18o ı n ı c ı\ D s s
= n n na , % - ,
.
(O e ť 9G)
'
- 0 4 .
× ld i» o f ro p e )
FS 6 (g iv e ııı)
h ı t lıe p r o b ı
ı D e s ir e d = e n
ı5 (iııit ia lly )
ww D
A
e s ig n
ss um
lo a d
e FS
=
=
T o ta ıı,o a d lw ) × F S = tw e ig lıt o f lo a d a iıd h o o k )× P S
X w.E
tlıe a
= (3 0
ie a t io * ı is fo
p pı
+ 1 5)× 1 5
r
- 67 5 kN
w e u se 6 × 37 ro
boo
pe
c h o o s e
asy
w e
T b le a b le
iı in tı
ıe D a ta
n ı t lıe a a v a
6 3 7, c o r r e s p o n d in g t o
d ia ıııe te r o f t lıe n »p e d - 38 ııım ,
fo r gr o u p ×
d g r e a te th a rı
En k in g lo r
a
T b is h th e b re a a
q = ı7 5 o 1 9 o o N / ııu ıı rope a s
th e d e s ig n lo d
gin
a
l b r e a k in g s tr e n g th o f
N o łııiııa
fo r eer
r o kN
1 7 5 0 to 1 9 0 0 N l m n ı
Z
ing
o a
-
5 32 798
38
.ne
& D -
D
=
n n i ıı
3 0 (g iŢ e
= 30 ×
n
d
)
- 3 1» × 3 8 = 1 14 0 m
￠
m t
& C ro e s s ie c t io ııa l a r E ia o f ro pe - 0 4d Ė im ı )
? a
= 0 4 × 38 . 5 17 6 ın ın
& W in e d ia m e te r d» = d / (1 5 » = S a f { 1 = 1 7 m m
(i = N o o f w ir es - 6 × 37 - 2 22 )
d le n g th f t lıe ro pe a s 10 m
6 _
u m e ıe o
W e t o f th e ro p e W .
- W e ig M p er tm it n ıe ł
z re (fin a n ta b le )× 1 0
= 53 2 × ı0 = 532 N = 0 5 3 2

n V a r io m lo a d a
.
D ir e c t lo a d Nd = W + W - 46 + 0 68 2 = 46 6a2 kN
,
B en d in g lo a d W - ? bA
ò
?b = Æ, D tu / D 8 0 ,0 0 0 z
m in =
× 1 7 / 1 14 0 . 1 1 9 ßN / m m
W = 119 3 × 5 77 6 6 8 ,9 1 0 N
b .
- 68 9 1 kN
A c c e le r a tio n lo a d w
.
-
( )\ . - . 1 (a a 1 m /ı )
2
« 4 6 kN
E EEe c t iv e lo a d on th e ro pe ,
ww W = W d + W b + W 45 53 68 91
..
.
- + + 4 6 - 1 19 k N
B k in g lo a d
8 W o r k in g (a c t u a D fa c to r o f ea fe ty
re a
w.E
-
田园
= 7 9 8/ 1 19 . 6 7
in
T h is F S i8
t h e p r o b le m
aa t is fa
asy c to r y ,
be c a u se th e d e s ir e d v a lu e iı 6 , a ı g iv en
N o te
4 a p p c a t io n , fo r c
li
,
En
W h e n c h e c k e d w ith T a b le 1 8 4 fo r e x t r e m e a it u a t io n i e fo r c la l ı
,
th e r e q u ir e d F 8 ie 6 T h ia i8 in a g r e e m e n t
gin
r ,
w it h th e v a lu e g iv e n in t h e p r o b le m
P b le 13 T h e le a d A c m e th r e a d ı o t 6 0 t la t h e h a
eer
ro m ßc r e w o a ı
n ım o u t a id e d ia n ıe t e r It d r h re ı t h e t o o lı
a n d ıo m m p it c h
i d t i l p r e ıın r e o f 2 6 0 N A c o u a r b e a r in g
0
ing
c a r r a ge a n e x e r a a n a r a
w it h o u t a id e d i a m e t e r ıo c m m d h ı» id e d ia ın e t e r 6 c ııı fı
p r《》v id e d t o t a ı ￠e n p t h e t M t h e 如旧以・c r e w r o ta te a a t 8 0
r p ın lin d t h e e fn c ie n c y a tıd p o w e r r e q u ir e d t o d r iv e t h e ・c r e w
T a k e c o e tlic ie n t o f in ic t io n fo r s c r e w t h r e a d = a ı 0 1 6 a n d to r .ne .
t
.
c o llm a = 0 12 (A p r il' 9 9 )
T o r q u e C a ıe u l« tio n Æ d ı
po w e r r q n ir e ın e n t
(E q n 14 2 )
Tr = W g2 t a ī ı( 1 + a ◆ )+ pr
2
p -
p itc lı= ı O
d = m e a n d ia ı
ııe te r
= m a io r d i t a r p itc h / 2
= 60 ı0 / 2 = 46 m m
0 154 9 ! ◆1 = 8 名
°
tţ a n \ ー
=
心口島 P 心0 1 14 5 0
=
= 0 16
P = 14 6 ° ? Ju a u e th pe a d
島 10
u = 4°
―
d 囂× 4ó
―
rr
骊ぴ?嚇
昏

76 加加
( 1 0 0 + ßo y z
*
f an llĦf *
￠ım 4 \w Ĥ ł
ı l d l￠ın te ær ı
}
260 0 N
ıl
W = Ĥ x ln l ltatl -
00 x 70
) ł0 j2 x
Ť, # aao o X Ţ × te łı(e Ħ ł
4 "
= 2 4 0a o N m n ı・ 24 08 N ,
m
? ￠.
i ı 4 , a )￠a n -
￥
. .
0, w lu
l ı
.
y 7
pow e r ・
2
eo
eo
a . tl￠
ı lo in n o y
陇
w
2 6 0 0
ww 2 n x
p r o b t・m 1 4 1 A p o u n o tııla l o a m ( a
24080
h v in g n - 2 4 ) r o
t a t in g m ŁÕÚ r p m
lı t h a t o f t h e
p o ıitlv e d ı w.E
h a ı t h o p o ıit iv e a o o a ı
ıp la o o m a n t ) p
・r a t io n
F lï ıd t h ・ v ・lo o ł
(1 o r It ı d ı
o f lt ı r fı・ o
rııo t io n
f I O m m In 4 0 d e ￠r e e ı o f
i n v a lm
ty a n d * o o e le r a t o
・t th e e n d
・
o m
o f 80
r o t ・t io n
°
o r o ıım r o t a t io n
.
(O o t e 7 )
A 1W u la r v e lo c ity o f c a n ı - (o - 6
asy
0 × 2 n / 60 = ó 2 8 r a d/ ・
C a m r o t ・tio n = 4 0 . 4 0 x rr/ 1 8 0 - 0
° 698 ra d
En
b p o ly m m ia l c u r v e iı
y 阳
T h ・ d iı la c ・m ・n t q u a tio n o f a ı m p
O 尋朴
p
i
gin
w hw
C
・ n =
p o p u la r
y
llū ı a m
￠u r v e ı w
be r a n
ith in w
d C ・ c o n ıt a n
po w =
t
ı: ıt r a
eer
ig h t lim ,
n - 1 p a r a b o lic
or a n t ・o o «山ır a tio n
In th iı p r o b le ııı, .
,
=
n =
2 4
Z
At e
b ic
m ı
-
or
0 Be8
c o n ıt a n
ra dp y
t
=
ing
j« h
10
n
ı
ıu ıı
= a
y - C e
a 4
,
10 - C (0 6 9 8 )
' 4
,
C - 23 7
.ne
N ow ,
th e b a ıie q
y -
U iı iłı n ın ı)
u a
(2 3 7 ) e
a
t io n iı
4
t
D ilı
e n n t ia t in g (ı), d y / d t - 2 3 7 × 2 4 × e 'A x ￠
o
"
Put e = 3 0 °, dr/d t = 23 7 × 2 4 × (8 0 x tt l 18 0 ) x 6 28
V e lo c ity = 14 4 3 8 m ın la
Difentiating (2 ) a g a in ,
o 4
? (3 )
da / d a
. 23 7 × 2 4 × 14 × e x a
put e = soe
d ay / a w - 23 7 × 2 4 × ı4 × (S O x «
1
/ ı8 0 ) 4 x ó 28
?
'
A e r a t i o ıı - 2 48 4 m m /a

目h o ft N o te ı
P o ly n o ln l◆ m o t io n
T he ge n
e u rv e ı
ıa ı rugged b y s to d d a r t
e ral e qu t io f
a p o ly n o m ia l c u r v e
a rı o ia
y = C
C l e + c e2 + c oa +
o +
t lł
2 a + č en
d i
A P l» ly in g th ・ b o u n d
・p la c e in ・n t e u a t i
a r y c o n d iţ io n e th e c o n ß a re e v a ı u a te d a n d ts
th * q o n iı o b t a in e d
In a 2 3 p o ly n o ın ia l
ca m in th e d ißp la c e m e n t e q u a tio n (a fte r
i
,
tm b « t it u t n g fo r c o n Ħt a n t a ) o n l 2
, y n d a n d 3 r d o r d e r te r n ıs w iiì b e p r e s e n t
S im ilta r ly in a 3 4 5 p o ly n o m ia l c a m in t h e d ie p la c e m e n t e q u a tio n ,
o n ly ßr d , 4 th a n d Ďth o r d e r te r
,
m e w ill b e p r e s e n t
E x a m p le C o n ıid e r a 3 4 5
p o ly n o m ia l c a m T h e d is p la c e m e n t
e q u a t io n iı
ww
a n d
w.E
S u b s t itu tin g th e b o u
it a d e r iv a t iv e s a n d
n d a r y c o n d itio n s in t h e d is p la c e m e n t e q u a tio n
oo ı v in g th e e q u a tio n s s in ıu lt a n e o u s ly , t h e
'
co n e t a n t 吕 a r e e v a lu a t e d
asy C = 0 C 1 = 0 C = 0
En
O 2
a 4 6
C a - 1 0 1ı/ p 04- 1 6 1ı/ p C õ
- 6W p
N ow ,
t h e d is p la c e m e n t e q u a t io n i8
gin
It h o u ld b e te d t h a t ,
p
.
on
p "
ly t h e 3 r d , 4 t h
P
・
eer a n d 5 th o r d e r te r m s a re
ing
e n o
pre e e n t
.ne
t

P robı Đ v e fr o m id e
e ın ı5 D e s ig n a sp M ge a r c o n s r a t io ı*
d » ıa m ic lo a d tr » 90 k w a t
a n d w e a r ,
to a n sm
he s â
a t t» e a *e d s te e ıh a v iııg w aı
u e o f B a s 2 × ıo N / ııu ı
ı a n d
s t a t ic s tr e ss o f 800 N /a A ıe
s s ıu ı s ııit a b le m a te r ia l fo r
gear
(M U «k ť 9 Ą s i
. m ıits )
S in c e th e ıııo d u le a ııd th e ber
n u n ı o f te e tı
ıa re g iv e n , it is e ılo
if q gh
w e ch e c k tı
ıe iııd u c e d s
th e m a te r ia l t o b e e fo r b o tlı p in io n a n d gea '
d e s ig ı] w e
io n
ww
»
p in
ı I«r d 200 N / 2
=
m ıı )
fo r s te
B
w.E
e
a se
l
d oïı o u r experi w e n ıa y a s s u nııe ı
aJ to be 8 0o N / m ı
2
X C a lc
a -
u ı
a *e b
n ız { ı+ Z22 asy
, q
-
,
fe ı ıd
1 0 {2 0
a n
+
d 【
U ,]
8 0 2 - 50 0 m m
En m = 10 i = 6 0 0 / 150 = 4
z
gin 20
= z = ız
ı 2 ı
= 4 × 20 = 80
b
d l
=
=
rp s
m z
=
l
0 3
= 10
× 500
× 20
=
=
150
2 00
m
m
oa
a
y = o 3
eer
(a s s ıır e d)
H t c h lin e re ı
o c it y -
60 1000
.
« x 2 00 ×
ing
6 00
= 6 28 ın /s
.ne
× 60 × 10 0 0
"
ı
- 600 r p ııı
IS q u a lity 8 is
* d = 1 4 fo r tlıe
ł ・ 1 2 2 fo r
a bo pe p it c h lin e v e lo c ity t
-
dr
-
2oo
- 0 n a a ņ \ a ın e t r ic a l
\
a n d k s r ig id
lo = ı ( a ss m e o
W ￠ ı= fe o ł \ H t
2 tr x 6 0 0
= 1 4 38 4 × ıO P N i
n an
ı× 1 0 l 4 ı 4
×
iď
=
× ×
= ó s
× ıo M m

S .
In d u c e d ıt r e ııe ı
◆b -
W y = o 3 8 Ðfo r 20 t t h
.
(4 46 6 × 10 3
500 × 10 × 16 0 = 4 1 g N / m n ı2
× O 3 89
[O b ] 2 0 0 N
- / tn n ız
.
c
= 0 74
2 6 a
500 Y 4 × 150
× × 10 × 244 6 5 × 10
ww = 4 72 5 N / m m
2
E . 2 × 10
6
N /m m
2
<
w.E
T h e d e e ig n
[O , ] = 800 N /m
i8 aa
m
t ie fa
2
c to r y
P b le m
r o
ı6 k w t o a lo w
1 6 A m o t o r a h a ft
e p e e d s h a ft w it h
a asy
r o t a t iııg a t ı 6 o o r p n ı h a ı t o t r a n n n it
a p e e d r e d u c t io n o t a ı T ı ıe
t e e t h a r e 2 0 ・ in v o lu t e w it h 2 6
En
.
t e e t h o n t h e p in io n B o th t h ・
p in io n a n d g e a r a r e ın a d e o f a t e e l w it h a m a x in ıu n ı a a te « r e ı*
o t 2 00 N / 2
s h a ft o n
A ßa fe s tr e a a o t 4 o N / m ın 2
w h ic h t h e
m a y b e ta k e n
g e a r iı n ıo r ın t e d a n d b r t h e k e y D e a fg n a
to r t h e
gin
a p 1ır g e a r d r iv e t o m u tit t h e a b o v e e o n d it io n ı A ın ım e ıt a r t h
t o r q u e t o b e 2 5 % M g h e r t h a n t h e n ın n in to r u e
w
g eer q
.
1 [o b ] = 200 N / m aı
ı
2
(g iv e n )
ing
.ne
2
[o c ] = 800 N / m n (a 8 8 u m e d fo r a l )
t
in g t o r q u e is m o d ifie d
M t]
= ko kk. (It t x 1 2 5)
fe o = 1
kkd = 1 5 (a ßa tı
ın in g o v er ha n g in g p in io n )
15 × 104 × 60
p in io n to r q u e aat - X lų
,
2n x 15 o o
a
= 95 6 × 10 N m 】ı
ı
- l × 1 6 × 96 6 × 1 04 × 1 25 = 1 79 × 10 3 N n ım
E = 2 × 10i N / ım ıı
2
i= 3 V = 0 3 (e ıe iım e d)
A -3 3

129 6 oa m
】
8 . M o d u ı
e
z = 25
2 12 9 6 l
2a ×
m =
2 = iz = 3 × 25 = 75
75) l
+ z2 (2 5 + 2
= 2 59
= 3 (s ta n d a r d )
4 R e v ie e a a n d o b t a in b , d fb , fe d R e v iße [M t ]
. J
þ
(z /2 (2 5 7 5) 3 / 2 15 0 n u n
, + 2 2) m
a - = + =
ww dl
b .
V ł= 0 3
25
× 150
3
=
75
45 m m
w.E
z × m n ı
l M
= = =
1td 75 150 0
ln l 1r x ×
U 5 9 m / s
60 × 1 0 0 o
= =
60 10 0 0
asy
×
IS q u a lity 8 g e a r s a re to b e u se d
kd = 1 4
En b 45
k 1 3 2 fo
=
d
=
l
75
0 6 , fo r
= 0 6
e r fı
gin g ın g p in io
eer
= r Vp = w a n n
[M ￠] = k o k k d O t r X 1 2 6 )
ı 八且日为八
3
ı 吆スび口ひ x 且リ
3
X ı 王马
ing
6 C he e
=
k in d 1 ıc e d
22 1 × 10 N
ıt r e a
ı
n m
e = .ne
t
.
o b =
\ y = 0 4 2 0 fo r 2 5 te e tı
ı
3
(3 + 1 )× 22 1 × 10
160 × 3 × 46 × 0 42 0
2
= 10 4 N / m la ı < [r b】= 2 0 0 N / ım 2
ı
S a t is fa c to r y
0 T4
(8 + 1) J @ + 1)
=
15 o Ma××2×10 6
× 2 21 × ı0
2
- 7 14 N / tm ı < 【
o e】= 8 00 N /
Satie*ory

Scanned by CamScanner 妞
加鹰聞唿秽國婊聞泣 3ケ ß 夕と
ß D * ııl* n
.
o f a h a ft an d ke y
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tit e
c u la l io n c a n
en ı
ge a r a re
n ot b* d hot kn ow n th e b e n d in s m o m e n t
o n ・ a rı
d th e ,
a h a ft caħ bo d e ai
m ed on ly fo r to r q u e
k ııo w n
2 a ßK W w lıo th
n e p in lo rı r o ta te a a t 3oo The
. r p nı v e lo c it y r a t io iß
te e th a n d lt a fa c e w id t h il 1 4
t iın e a th e m o du ie D e te rm in e (i) t h e
p ln io n a n d th e g e a r f
ro m t lıe ta n d
In t o c o n s id e r a t io
a
p in t o f s t r e n th o ııl t k i
o
n t h e e ff
e c t
g y, a n g
o f dyn a ın io lo a d in
g .
ww C
/
t
on a
=
(z
id e r
l + 3
on ly t h e in io
2 ) ı? ı/ 2
p n
(M U
z
, O o t 8 9 , w it h
16
n ıo d ilic a t io n e )
(to o th ld b e
w.E d e r c u t)
=
l w ou u n
y
D e s im
= 0 3 4 2 6 fo
o n ly asy
r z
l - 15
fr o m th e s t a n d
p o in t o f e tr e n g th , ie a s k e d
be n
e tr e B S
d in g s t r e ss e qu a
En tio n i8 u s e d a n d th
e r e i8 n o n e e d to c h e c k th e
H
co n
e n ce
ta c t
[? b ] =
uı
' t】 M gin
]= k o k k d M
￠ , 3
P in io n to r q u e ,
eer
M t
-
22 5
2n
× 10
x 300
×
3
60
x 10
3
ing
= 716 2 × 10 N m m
ko kk d = 1 6
(a la r g e v a lu e i8 a s s u m e d fo r s a fe ty
a ×1 0 a
a n d fo r th e s im p lic it
y o f d e s ig n )
.ne
120
S
X
-
30 n » x m x 14 m x 0 3425
[Ært] =
-
1 6
1 14 6
× 71 6 2
* 10
3
N
× 10
n m
3
t
8 m m (s t a n d a r d )
b - 14 ıï ı = 14 × 8 - 1 12 n ım
d, = z
l m
= 15 × 8 - 120 】
JM 1
dż 45 × 8 360 m m
2 m
= z = -
P ro b le n ı o f h e ı
18 ic a l g e a r s t o t r a n s ın it 6 0 k w t o
D e s ig n a se t
e ffe c t a s p e e r e n o f 2 5 1 i ń t h p in i o n c o n n e c t e d t o m o t o r
d d u c t io
r o t a t in g a t ı4 4 0 r 】 ?m 1 1 ıe t e e t h o f g e a r s a r e o f ń ıll d e p t h 2 0 °
.
l ı P e r ip ll e r a l p it c h lin e v e lo c it y
p r e a s rır e a ııg le to t h e n o r m a p a n e
i t A ßß1m e g e a r a n d p in io n
n ıa y b e liın it e d t o 6 0 0 n ıe t r e s p e r ın n u e
a r e t o b e m a d e o f fo r g e d s e e
t ıh a v in g u ltiın a t e t e n s ile s tr e n g th
f 600 N / a is ly h Ė tr e te d to b t a in
o T he p iııio n p r o p e r e a a o

ic e fa c t o r o f 2 a n d n u n ıb
se rv eņ o t
h d o f 24o B H
N A a ßu m e
(M U O t '0 8
, S I U n i
a r n e eo .
,
o
1 6 h )
te e t h in p iı\ io n =
d e a ig ıı p r a
a rd
.
a ta n d ge tr ľ
et ci
t in a n y
1 A ıin g s e iv ic e ra\ c to r i8 n o l ig n
ı
o b ta in
ssu n a r e « to r q u )
to ıq u o (to
e ee w io e
ll o w e v e r, to ıı ıo d ify t h e
fa c to r m Ĥ y be u se d
k k ti (M x S e r v ic e fh c to r )
T a k e [M ,] = k o ,
60 0 N / m n ı
z
iR C 4 0 (D a ta B o o k
)
2 11ì e m e d iu m c n rbo n s te e l h a v in g ( f.. -
c m l be
fo llu w e d
3 N ow l d e s ig n p ıo c e d u r e
th e u su a
t r a n e n ıit 7 6 k w
io a l g e a r t o
,
D e g ig ıı a ı ıe ı at .
p w »b le m ı9
S p e e d r e d u c t io n ia 3
ili a t io n a
t o t h e fo u o w in g a p e o o
14 o o r p m fa c e c o n ıp r e a s iv
H eı ix a n g le 1 0 D e e im aw
e
°
p r e s s u r e a n g le 2 o
" ,
2
2 1 0 N / ı M d u lu a o f
D e a ig n b e n d in g s t r e s s
l n ın o
s tr e s s 9 o a N / m m
5 z
2 o 6 × 1 0 N / ıır m (n & U , O c t a 7 , S I u n itı)
'
e la s t ic it y o f ın a t e r ia ls
ww
-
il b l r e e d
H in t D e s ig n s tr e s s e s , 【LČ b
b
] a n d [o ,ľ ] a r e r e a d ily a v a a e
Č ÐU O
} V J
n o t be
te r ia l tr e n g t h p r o p e r t ie s , fa c to r o f s a fe ty
lc u la t e d
w.E u s iı life m a s
ca rg ,
,
h a rdn e s s , e tc
d r iv e w iiı a p e e á o r
P b le
r o n ı 2o g le D e v e i g e a r
D e a ig ıı a r ig h t a n
p irıio n
P in io n
s h a ft =
asy
h
5 0 0 r p ın a n d t h a t o t t e g e a
is t o h a v e 2 o t e e th o f in v o lu te p r o file w t
r ßh a ft
b
- 160 rp n ı
i h n ıo d u le o f
,
En d i o f e 1ıit a b le
2 0 ın n ı a ııd a p r e s s 1ır e a n g le o f 2 0
D
a n ß t o e
n ıa t e r ia l G e a r is o f fo r g e d s t e e l h a v in g a llo w a b le s t r e a e o f
a
1 6 0 N / n ın ı K W a t g e a r s h a f t = 6 6 A ßs m
ew
e ße r v ic e fa c t o p
U ,
A pr il 9 8 ,
S I
= 2
u n it a )
gin
1 M ￠】 k o k k d
【 =
W × S e r v ic e fa c to r )
2 eer s te e l
ing
2 [Đ b ] is g iv en a n d [c iJ = 7o o N / m m m a y be a ssu m e d fo r
3S in c e t h e m o d u le a n d t h e n u n ıb e r o f te e th a re kn ow n ,
c h e c k in g
th e
P ro
in d u c e d s t r e s s e s is to b e c a r r ie d
b le n ı 2 1 D e ßig n a s p u R g e a r p a ir t o b e u s e d in a s u g a r c a n e
o u t
.ne
c n ıs h in g ın ill T h e g e a r s o v e r h a n g o n
b e tw e e n t ı
tı
ıe i
g e a r s s 2 4 ın
i a t o f t h e d r iv e n is 6 r p ıı
b i d i
S
k w L
e h a 《s
if d
T h e c e n t r e d 如此a n o e
p e e d o f t h e d r iv e r i8 4 2 r p n ı a iıd
ı T h e n u ın b e r o f t e e t h o n
d
p in io n ie 2 0
ie 2 6 0 0 0 h o u r s
.
t
P o w er o t e t r a n s m tt e 8 3 0 0 e e s ir e
T he g e a r b la n k s a r e c a s t in t h e fo r ın o f w h e e l w it h h u b , a r n ıe
a n d r iın T h e p in io n m a t e r ia l is c a s t in g C S 8 6 a n d th e w h e e l
n ıa t e r ia l ie C S 7 1 M ie r r o u g h c u t t in g t h e t e e th
.
, e t r e s s r e lie v in g
is d o n e t o t h e g e a r s
ı M a te r ia ı
2 2
P in io n C S 8 6, o .
- 8 60 N / m m , o
y
. 710 N / m m ,
H ar dn e Bs - 24 8 B H N
2 2
W heel C S 71, 0
.
- 710 N /m m
,
f
y
- 570 N / n u n ,
H ar dn ess - 207 B H N
s in ce d iffe r e n t m a te r ia ls a re u se d , th e p in io n is d e s ig n e d fir s t, an d
th e n th e w h e e l is c h e c k e d
L ife = 26 000 h rs, N . 250 00 × 60 × 42 . 6 3 × 1 0 7 c y c le s
A 召6

3 D e p ig n e tr e s s e a
[? b ] = O 1
ww d le
w.E
4 M o u
(3 1 + 3 2) T
o =
d r iv e r m e e d 42
2 i= . . 7
asy d r iv d
e n sp e e 6
(2 0 + 14 0 )m z = 20, z = i2 1 = 7 × 20 = 14 0
24 00 = l 2
2
En
a = 24 00 n u n
m = 30
5 C a lc u la t i o n o f b,d ı a n
d [M , ]
gin
b -
=
V
0 2
-
× 24 00 = 480
A s s ln ııe
n ĵa】
a
V - 0 2
eer
d
b/ d
l
= z l m
- 4 80/ 600
= 20 × 30
- 0 8
- 60 0 m m
ing
.ne
1
,
k - 1 45 (fo r o v e r ha n g in g g e a r s )
N d ln 600 42
t
l 1c x ×
P itc h lin e v e ı
o c it y - ° - 1 32 m / S
60 × 1000 60 × 10 00
Kd - 1 3 5 (I S q u a lit y 8 )
3
300 × 10 × 60
M - A IU JN Æ M
t
2n x 42
6
= 68 21 × 10 N m m
ko = 1 (a ssu m e d)
6 C h e c k in g
i+ 1
O 'b =
M t] y = 0 389
a m by
6
(7 + 1)× 13 3 52 × 10
2400 × 30 × 480 × 0 389
2
- 79 5 N / m m
2
< [c íb ] = 1 8 3 6 N / m m S a t is fa c t o r y
入蜀

5
E 2 1 10 N /m
￥ T a ke = ×
tn
2
o
c
= o 74
6 Ó
0 133 52
2 l × 10 × × 10
= 0 74 ×
×
= 63 7 N / m m
2
> [c r, ] 6 2 0 N / m
= m
lly g r e a te r th a n th e p e r m is s ib le
In d u c e d s tr e s s is m a r g in a v a h re
a n d th is m a y b e to le r a te d
7 D e s ig n s tr e s se s fo r w h e e l n ıa t e r ia l
7
C y c le s
7 10
N - N " - 6 3 × 10 / 7 = 0 9 ×
w heel p in io n
0 2 2 (7 1 0 + 6 7 0 ) + 5 0 331 6 N /m 2
? 1
- 0 2 2 (o r. + O
y
)+ 5 0 =
=
m
ww K r
= 1 5 n = 2
w.E
[C ib ]w heel -
1 4 K bl
asy ? 1
En
n K
cr
ginī -
2
- 156 6 N / m m
2 × 1 5
[c iJ w C ıB
ı K
eer K
he e l - B c l =
cl
= 2 5 × 207 × 1 0 177
ing H B
C B
-
= 207
2 5
= 52 6 7 N /m m
2
.ne
8
h d
C h e c
t ıc e d
k fo
s tr
r w
e b s e s
h e e l
t
B e n d in g r e s s
C ib l 7 1 - C 'b 2 72 S u fñ × 1 fo r in io n d
p an su Ħix 2 fo r w heel
79 5 × 0 389 - o b2 × 0 5 13 l2 0 5 1 3 fo r
=
z
2
- 14 0
2 C ib = 79 5 N / m 2
? b2 = 60 2 N /m m i m
< [O b ]w h eel= 15 6 6 N / m m
2
S a tis fa c to r
y
C o n ta c t s tr e s s
63 7 N / m 2
? 2
= ? 1 = iJū
c c
> [? c ]w h e e ı- 5 2 6 7 N /m m
2
N o t S a t is fa c t o
ry
A 召8

W W Þ
ł
￠ł -
»
ww
w.E
asy
En
gin
8 . ïn d u e * t ı* t \ tn t h ņ p ı
\ ı\o n
eer
* nbm » V ı, 8 00 \ 48 0 \ 3 0 k 0 490 &
ing
aı + ı* N
.
/ m m
*
.ne - 司 a8
t
v\
< [q ] - 1 8 8 ßN .
/m m a S a ti* {h ņ to ty
* o 7 ļ
į
Į
Ą
IV ß[M .)
7 + 1
= u 7 x a 1 × 10 \ 10 8 8 ￥ ıo
7 × 4 80
a a
= M《 N ・
m m < {q 】 6 a o N
h
= ì m m B a d * fħo to 】
ry
A d sl

4 C h e c k fo r w heel
O bl l l O b2
8
2 126
-
l2
2 0q 3 3 ł ï o
41 9 × 0 4205 - C ib 2 × 0 516 co s 13 co s 2 5 84 °
2 J u
= 0 5 16
O b2 = 34 2 N /m n
】
2
< [C ib lw he el = 1 56 6 N / m 111 S a tis fa c t o r y
(
ç' c wh e
l eı=
5 26. N/ m m 2 for C S 7 1)
2
Ci
c2
= C'
c 1
- 54 4 N / m m
> [G c lw hee1
In d u d s tr e s s is lig h tly h ig h e r
ce s th is m a y b e to le r a te d
P ro b le m ż is Th e k in e m t ic f th e g e a r b o x o f a t
a a r r a n g e m e n o
ga n tr y c r a n e is s h o w n in F ig A 1 D e s ig n t h e g e a r p a ir s G e a r s
3 ,
4, 5 a ııd 6 a r e h e lic a l g e a r s T o r q u e a v a ila b le a t t h e o u t u t
ww
p
s h a ft is 3 3 0 0 N m
w.E
a,sy
:
"
E
: :ngin
"
eer
ing
\
.ne
F IG . A l t
Spe e d a n d T o r q u e C a lc u la t io n s
T he u ū o to r s h a fi spee d is 1 7 5 0 tp n ı
Spe e d o f s h a ft 1 - (1 8 / 2 6 ) × 1 7 5 0 = 875 m
Seed o f s h a ft 2 . D 4 / 4 5)x 8 7 5 į 272 2 rp m
S pe e d o f s h a ft 3 - (1 5 / 4 8 ) × 2 7 2 2 - 86 rpn ı
T o ıx ł
u e t sha ft 3 . 3300 N m Ĺ
To n ł
u e ;
a ţ s h a ft 2 - (8 6 / 2 7 2 2 ) × 3 3 0 0 - 10 3 0 N m
Tque a t a h a ft 1 - (2 7 2 2 / 8 7 5 ) × 1 0 3 o . 32o N ra
W e Ďį o to r s h a ft . (8 7 6 / 1 7 6 0 ) × 3 2 o . 16o N m

M \ o f h e lie a l ge a » « 8 &
e
C n r Fi is tł
ıe p in io ıı
1
P in io n t o łq u e M ￠" 10 3 0 N n ı
t
\ a 16
M te l Łp in io
a
ť
ıı » n a n d w h e e l h a v o th
ı
35 M n 2 M o su ľ fa c e h a ľ d o
ed
,
ıı t 46 R C
350 B H N
u
く , d
a iı co ro ha r «ln e a ı
900 N a
c = m ı
ıı
. o ・ G 0 0 N / m in a
y (D a ta B o o k)
3 D e s w s tr o Bs e s
1 4 R bı
W b] '
O \) = U ă bČ 4 120
Iı I
=
tł
0 B fi X 9 0 0 + 1 2 0
= 436 N /m m 2
ww =
1 4 × 1 × 435 L ife = 6 0 0 0 lu 8 (a s s u m e d
)
w.E
2 6 × 1 6 N e 60 00 × 6 0 × 27 2 2
= 8 1 6 × 1 0 7 c c le s
y
= 1
asy
i
a v & łı ł ıııu ı = ı O n = Z Ö
En
gin
eer
ing
.ne
a (i + 1)
6
, = 0 5 (fo r h e lio
6
a l ge a r s )
t
8 l × 10 × 1 34 × 10
729 4 3 2 × 0 5
5 2
E = 2 1 × 10 N /m m
[A $ ] = k o k k d M t
22 9 m aı ko = 1 (a s su m e d)
kkd - 1 3 (in itia lly )
f, 3
M t
= 103 0 × 10 N m ın
3 6
= l × 1 3 × 10 3 0 × 10 . 1 34 × 10 N m

空卫口a s 巨兰× 2 2 9 × co s 15°
M 一一一 7 02
rı
8 1 + 32 15 + 48
(P = 1 5 )
°
8 (s t a n da rd)
v i s e a
48(2 1 5 °)
a - m
. (z l + Z2(2 co s P) = 8 (1 6 + co e
= 260 89 ı
n m
6 . C a ı
c u ıa t io n o f b,d il l , kd a n d n e w [M ,]
b -
V - = 0 5 × 260 89 = 13 0 4 m m
P a
=
s fi s in 15°
= 97
b > p S a t is fa c to r y
a
ww d 1
, -
m
co 8
ia
z
l
P
.
cos 16°
. 12 4 2 3 ı
n m
w.E
U
F
=
60
nd "
e
× 1000
1
bov
-
n x
p it c h
124 2 3
60 ×
lin
×
10 0 0
2 72 2
v e lo c ity
1 77
IS
m /s
lity 8 is c ho se n an d
asy
o r a e e qu a ,
kd = 1 1
En
gin
6 In d u c e d s tr e s s e s eer
ing
.
3
or b
= 0 7 [Aď t] =
0 7 × (3 2 + 1) × 1 3 3 8 × 10
bm 260 89 13 0 4 8 0 366
.ne
× × ×
rar u
a
3 3
z = z l eo s P = 15 / c o s 15c . 17
t
e q
7 u
. 0 366
2
= 39 5 N /m n ı
< [c íb ] = 162 4 N / 2 S a tis fa c to r y
. c
= 0 7 X Ë 【
A t E]
-
(3 2 + 1) (3 2 + į ĻE Z U m × 13 3 8 × 10
3
= 0 7
3 2 × 13 0 4
2
= 599 3 N /n u aı
2 S a tis f a c t o r y
< [? c ] = 72 9 4 N / m m
A 42

D m o f ı
ıd io a ıs e a r a s
e & 4
G e « ı 3 is t h e p in io n
ı M .
ņ ig n s tr e s s e s
M a te r ia l ııs e d is s a lu e a s th a t u se d fo r ge a rs 6 a i ıd 6
k ïbı =
0
1 L ife = 50 00 hrs
1 4 × 1 × 435 = 6000 × 60 × 8 75
26 25 7
2 ó × 1 6
=
× 10 c y c le s
2 i = 1
= 162 4 N / n u u
义 1 = 43 5 N / 2
立业n
n = 2 5 K = 1 5
ar
[a rJ = CR H R C
= 23 × 46 × 0 686 K c,
= 0 5 86
ww = 6 0 6 5 N / ıJa n ı2
M O d ıl e ,
w.E c e n tr e d is t a n c e
a (i + 1 )
t as￥ Ao 1 kkd 1 3
y
=
-
W
En ] fe o kkd M
=
t
1 1 3 320 3
5
= × × × 10
gin
2 1 10 3 3
× × 4 16 × 10 = 416 × 10 N
605 5 3 2 0 5
× y = 0 5
176 6
eer
m m Ó 2
Æ= 2 1 × 10 N /m a ıı
i- 4 5/ 14 . 3 2
M
n
=
2a W =
2 × 175 5 x co s 15°
= 5 75 ing
1 + 2 2 14 45
.ne
z +
= 6 (s t a n d a r d )
R ie v is e a
m
ı
ł
Lz l + z
2) §61 4 + 411
t
a = = 183 2
2 CO S P 2 COS 16
a C a ı
c u la t io n o f b,d ri
k ,
k d a n d ııe w M ￠]
b =
V a = 0 5 × 183 2 = 91 6 n ım
P .
=
Si s in 1 5 °
72 8 D ŪJE ı
b > p S a t is fa c t o ıy
a
d , - - - 87 m a ıı
A 4S

t
k = 1 1 8 fo r a sy m ln e t r ic a l a rra n ge m e n
[M t] = Įfo k kd Àt t ko = 1
3
= 1 × 1 18 × 1 2 × 320 × 10
8
= 4 53 × 10 N m iJtı
4 Iııd u c e d s tr e sse s
3
7 0 7 × (3 ×4 5 3 × 1o
c rb = o [w ] =
91 6 0 355
a m by 183 2 × 6 × ×
n u
ww
2 3 3
37 3 N /m P 14 / c o s 15°
= m z
e q
= z l eo s = = 16
2
< [c rb ] = 16 2 4 N / ı
n m ý - 0 355
u
w.E S a t is fa c t o r y
ol
c
= o 7
T
asy E M t]
En
gin
D e s ig n o f b e v e l g e a r s 1 a n d 2 eer
1 M a
G e a r
ia l (fo r b o th p in io n
te r
1 is th e p in io n
a n d w h e e l) ing
c o re
A ssu m e 40 C r1 M o 28
h a r dn e s s < 3 5 0 B H N
,
su r fa c e h a tT de n e
.ne
d ţo 45 R C ,
2 L if e
◆
z￠
=
500 0 hrs , N
1000 N / m
=
m
2
5000
, ay
×
= 700 N /m
60 × 1750
m
=
2
52 5 × 10
7
c y . Ie s
t
3 D e s ig n s tr e b s e s
1 4 K öl
[Đ b 】 = Đ 1
1 4 × l × 4 70
2 5 × 1 5
2
= 1 7 5 N / 1ta m
CR = 23
l0 l 4
= C R
H RC K c Į
= 23 × 45 × 0 5 85
H R C . 45
2
= 605 N /m m
A 44

4 ( :łıtı# d ï »n o « R
ww
a D p
.
te r m in
1 ı4 4
tı
ıı o n
. m
o t naı
R =
w.E
0 ñm
0 5m
z 1
￠
13 l
z
l
- 13 , z
2
= 26
ı1 4 4
asy
= x x +
t
:. M t
= 7 8 - 8 (・t a n d a r d)
￠ R , e v
R
ł« t
0 6
R a n
8
d dm
13 × En rm in ・
118 2 7 6
b
n ın ı
gin
= × × =
b - R /3 = 116 2 7 6/ a = 38 76 n ım
d U $ ,]
? .
N e w v » lu e ıı o f lı, k d a n
eer
ing
t a n ô2 - i= 2
.ne
'
62 = ta n 2 = 63 4 3 °
61 = 90 63 43 = 26 57o
U
=
=
6 67 m
p itc h lin »
m
v e lo c ity =
n c lla
m m m i
u
n l
d la u
= z
l m
a u
t
It x 86 7 × 178 ,
. 7 9 m /・ = 13 × (i 6 7
出
e o × 100 0 = 86 7 立业立
to be u se d S in c e th e r e i8
ıH rł u a lit y 4 , H ig
h p r e c ia io n g e a m a re
M ghe r
th e e a fe r e id e , a
B o o k , a n d to b e o n
no d a ta a v a ila b le in th e D a ţ a
3
hů v a lw l* a » # u m r d , )bt t ° 1 A a a u n ıe ho = 1
0 46, k - 1 6
b / d l, łu = a e 7 8 8 7 .
.
.
3
1 8 × 16 0 × 10
IM ￠】・ k o k kd År ￠. ı× 1 E .
× ,
a
* aaa × 1o N t m ıı

8 . In d u c e d s tr e s se s
C ib -
2
æ 0 5b) bm tJ u
3
116 2 75 × 333 × 10
=
38 76)
2
38 76 × 8 × 0 343
(1 1 6 2 7 5 0 6 × ×
Z =
q COS 51 CO S 2 6 57°
J = 0 343
u
ww .
r
w
+ ]
'
in
-
.E￥aį
(1 1 6 2 7 5 3 8 76)
LW . 2 I × 10
5
× 333 × 10
3
syE
.
2
= 74 6 N / 2 > [c r. ] = 605 N / m m N o t sa tis fa c to r y
m ia ı2 T t? o u g h h a r d e n in g a n d te m p e r in g is d o n t o th S u r fa
n ge
e e a rs ce
h a r d n e s s is 5 0 R C a n d c o r e h a r d n e s s > 3 5 0 B H N
◆ıt = 1 10 0 N / ra m
2
- 800 N /m gin
m
2
1 D e s ig n s tr e s s e s
0 0 3 5 C iı + eer12 0
ing
=
1 4 K öl 1 t
2
lc lb J = 0
1 = 0 35 × 1 10 0 + 12 0 = 505 N /n ım
2 5
.ne
n =
1 4 × 0 7 × 505 K = 1 5
or
2 5 × 1 5
K 0 7
t
=
bt
2
= 13 2 N / m m
ĹC IJ = C R
H R C Iı
= 26 5 × 50 × 0 585
2
7 75 N / m m
2 C o n e d i c e
5
22
N Ll × 10
2 3 + 1 ×
3
と96 9 立业n

M o d r ıle ,
V i ße d R
国吕剧目目
Ro = 0 5 m
t
z
l qr Ħ
96 9 = 0 5 m t x
13 x m - 6 7 8 (s ta d a rd )
￠ .
n
Vise R
仁下
口
I \ 0 5 × 8 × 13 ×
!
V Z + ı = 116 2 75 m m
W it h rev is e d R - 116 275 n ım d 8 , th e lu
a n m t
- v a es o f b ,
d ı
a tıi
u ,
k , kd a n d u v t] a re sa m e eu l in T b ia l 1
In o th e r w o r d s t h e in d u c e d s tr e s s e e a r e a l« » s a ıiıe a s in T i a ] 1
,
,
an d t h e y a r e le s s th a n t h e p e r m is s ib le v a lu e s N o w , th e d e a ig n ia
f t
s a t is a c o r y
N o te T h e e q u iv a le n t n u m b e r s o f te e th o f e a r a 1 a n d 3 a r e 吕n ıa ı le r
g
ww t h a n th e n ıin im u m
h a v e th e p r o b le m
t
beata s ren g , t h i e t
r e q u ir e d v a lu e o f 1 7
o f u n d e r c u ttin g
h e in d u c e d b e n d in
T h is n ıe a n s , g e a r e 1 a n d 3
T h e s e u n d e r c u t g e a r s h a v e lo w e r
g s tr e s s e s w ilıb e s lig h t ly h ig h e r
w.E
,
t h a n th e v a lu e s s h o n r in t h e c a lc u la t io n s H o w e v e r in t h is
p r o b le n ı w e ,
fın d t h e p e m ı is s ib l e b e n d in g s r e s s e s to b e fa r a w a y f o n ı t h e in d u c e d
t
asy
s tr e s s e s ,
a n d he n ce th e d e s ig n is s a fe
En
gin
eer
ing
.ne
t
8 47


Machine Design Problems

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Machine Design Problems

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= o bįy vy2 = 10 2 6 x 0 4 14 / 0 4 9 4 5 = g 6 n / )tČı

c o ın n ıe ııt s W ith h e a t tr e a te d a llo y a te e l c o m p a c m e a s ie a c a d

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iılıu D l v a lĐ kd - 1 3 is ta k e n a ssı ıın irıg ıs q u a lıty $

[ " " "

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fı» r l*« «l ııt o e ıa n t

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e ıi移强 国宝r 嚇調际

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C hoose g - 1 1 (in it ia lly )

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L = L + 35 = 153 2 + 35 = 18 8 2 m na (w ith g r in d in g a llo w a n ce )

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T o ta ıı,o a d lw ) × F S = tw e ig lıt o f lo a d a iıd h o o k )× P S

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L ife = 26 000 h rs, N . 250 00 × 60 × 42 . 6 3 × 1 0 7 c y c le s

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< [c íb ] = 162 4 N / 2 S a tis fa c to r y

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e ıi移强国宝r 嚇調际