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IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 5, NO.

1, JANUARY 2006 23

Organic Thin-Film Transistors Using


Pentacene and SiOC Film
Teresa Oh, Member, IEEE

Abstract—Pentacene for organic thin-film transistors (OTFTs)


was deposited on the SiOC film by thermal evaporation. The
transfer characteristic of the pentacene channel as the active
layer is dependent on the chemical properties of a surface-on-gate
insulator. Hybrid-type SiOC film can have all chemical properties
from organic to inorganic properties according to the deposition
condition. Pentacene on SiOC film shows the gradient or normal
growth because of the C=C bond in SiOC film. Normal growth Fig. 1. Schematic of a pentacene TFT on SiOC film.
of pentacene molecules increased the grain size of the surface of
pentacene on SiOC film, and the mobility of OTFTs on SiOC films system, as the thermal induction in organic synthetic chemistry.
prepared with an O2 (BTMSM + O2 ) flow rate ratio of 80% is The pentacene precursor is also organic material generated by
2.19 (cm2 V ).
synthesis and thermolysis of a Diels–Alder adduct [18]. The
Index Terms—Cross link, cross-link breakage, Diels–Alder reac- molecular crystallite of pentacene and SiOC film is limited by
tion, organic thin-film transistor (OTFT), pentacene, SiOC film.
the absorption rate of a carbon-related bond and results in a
thermodynamically stable crystal structure. In this study, the
I. INTRODUCTION pentacene as an active layer was deposited on SiOC film by
thermal evaporation for all OTFT devices. Gate electrodes and
O RGANIC materials have attracted increasing attention
in the development of semiconductor technology of
ultralarge-scale integration (ULSI) devices [1]–[4]. The or-
source and drain contacts were prepared using the conducting
Au. The analysis of the deposited pentacene on the SiOC film
was done by using a field scanning electron microscope (SEM)
ganic semiconductor pentacene has attracted possible use in
and – measurements. We investigated the chemical reaction
back lighting and flexible display applications. Pentacene is
mechanism to grow pentacene on SiOC film as gate insulators.
an organic material used in the flexible organic thin-film tran-
sistors (OTFTs), which can be fabricated at low temperatures.
The density of grain boundaries is one of the key factors to II. EXPERIMENT
determine the field-effect mobility. To obtain a large ON/OFF A. Preparation and Characterization of OTFTs
ratio for the pentacene channel of OTFTs, the active layer As the gate insulator for pentacene-channel OTFTs device,
requires low density of carriers and high mobility. Therefore, SiOC thin film was prepared. SiOC film was prepared by an in-
the recent reports on OTFTs have mostly focused on the ductively coupled plasma chemical vapor deposition (ICPCVD)
improvement of field-effect mobility using a self-assembled on p-type Si substrate. SiOC film was deposited according to
monolayer (SAM). In order to reduce the density of grain the various flow rate ratios [16], [17]. The gate dielectric thick-
boundaries, the active-layer deposition condition should be ness of the SiOC film is about 150 nm. Pentacene was deposited
optimized to produce the grain size as large as possible, be- on SiOC film, as shown in Fig. 1, and the electrodes of the
cause the trapped charges at grain boundaries scatter the carrier source, drain, and gate were made by thermally evaporating gold
transport and reduce the mobility [5]–[11]. Many materials through a shadow mask. Pentacene was used as a source ma-
are used as the SAM, such as cyanoethylpullulan (CYEPL) terial for the channel of the TFT device. The substrates were
[12], polymethylmethacrylate (PMMA) [13], 2-Mercapto 5-ni- held at 80 C and the pentacene was deposited at 0.1 0.3 nm/s,
trobenzimidazolem (MNB) [14], and octadecyltrichlorosilane with a final thickness of 50 nm. The thickness of the pentacene
(OTS) [15]. These materials generally made polycrystralline was taken on the basis of a thickness monitor during the de-
pentacene with large grain size and high structural order after position. The base pressure was 10 torr in each exper-
treatment on dielectric, thus improving the mobility. SiOC iment. The surface of the films was measured using the field
film is promising organic insulator, which can replace SiO SEM (JEOL, JSM-6700F). After fabrication of the OTFTs and
insulator, and the final SiOC film is classified into three types, the ohmic contact devices, the – characteristics were mea-
organic, hybrid, and inorganic properties, by a Diels–Alder sured using a semiconductor parameter analyzer HP4155B at
reaction [16], [17]. It is well known that a Diels–Alder reaction room temperature.
is a powerful method for disconnecting a six-membered ring
B. Chemical Reaction of Pentacene on Gate Insulator
Manuscript received June 13, 2005; revised July 30, 2005. The electrical characteristics of pentacene thin films are
The author is with the School of Electronic and Information Engineering,
Cheongju University, Cheongju 360-764, Korea (e-mail: teresa@cju.ac.kr). related to the growth of grains according to the properties of
Digital Object Identifier 10.1109/TNANO.2005.858591 the gate insulator. It is known that pentacene grows as terraced
1536-125X/$20.00 © 2006 IEEE
24 IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 5, NO. 1, JANUARY 2006

Fig. 3. Chemical mechanism of SiOC film in accordance with the increase of


O =(BTMSM + O ) flow rate ratio.

molecule is enough to fully dissociate in the O BTMSM


plasma state; therefore, there exists a large number of alkyl
group and carbocations which are united with oxygen at the
second transition state. On the other hand, in the condition
of the predominant S mechanism, carbanions formed by
the fully dissociated BTMSM become organometallic carbon
because of the attractive force of the electron donation from
Si as an electron-rich atom. In the middle range between the
Fig. 2. Process of pentacene growth during the deposition. (a) Pentacene
S and S mechanisms, SiOC film shows a strong chemical
molecule. (b) Nucleophilic reaction. (c) Diels–Alder reaction. (d) Perpendicular shift due to a Diels–Alder reaction. A Diels–Alder reaction
growth of pentacene. (e) Pentacene active layer on gate insulator. as one of the S mechanism needs the carbon double bond
like the C C and C O bonds as dienophile, but the carbon
dendritic grains on hydrophobic gate insulator, which is aided double bonds are the only functional group produced from the
for perpendicular growth of pentacene. Fig. 2 shows the process union of oxygen and carbocation, which is obtained from the
of the pentacene growth on the gate insulator. The pentacene dissociation of alkyl group of BTMSM gas by the plasma-en-
C H molecule is small-molecule aromatic hydrocarbon hanced S mechanism. The chemical shift is determined by
with five benzene rings fused in a straight line, as shown in the changing of the C H bond strength, which results from the
Fig. 2(a). The terminal bond of pentacene C H molecule resonance and inductive effect [16]. The C H bond of C C
of the Fig. 2(b) consists of the C C bond, which is easily taken bonds condense due to the dominant resonance effect, but the
as a nucleophilic attack near the gate insulator by plasma-en- C H bond of the C C bond elongates because of the result
hanced thermal energy, thus resulting in a Diels–Alder reaction from the nucleophilic attack of C C bond due to dominant
due to the molecular attraction at the gate insulator’s surface. inductive effect. The condensation of the C H bond causes the
The terminal bond of pentacene is divided into two groups, cross-link breakage structure with pores in the film because of
diene and dienophile, as the result of a Diels–Alder reaction steric hindrance due to the repulsive force between the alkyl
as shown in Fig. 2(d). Fig. 2(e) shows a pentacene active layer groups. These properties of the SiOC film affect the growth of
formed perpendicularly on the insulator. pentacene in accordance with the O BTMSM O flow
rate ratio. The grain size depends on the chemical properties
of the surface as one of the important factors to define the
III. RESULTS AND DISCUSSION
performance of OTFTs, and the large grain size increases the
Fig. 3 shows the chemical reaction mechanism of SiOC films field-effect mobility of pentacene-based OTFTs.
in accordance with the increase of O BTMSM O flow Fig. 4 shows the SEM images of the pentacene surface in
rate ratio. SiOC film has the various properties by nucleophilic SiOC films prepared with an O BTMSM O flow rate ratio
reaction from the substitution reaction of unimolecular S of 35%, 60%, 70%, 75%, and 80%, respectively. Fig. 4(a) is the
to substitution reaction of a bimolecular S mechanism SEM image of large grains on SiOC film, which has the cross-
according to the O BTMSM O flow rate ratio. The link breakage structure produced by a dominant S mecha-
chemical structure of SiOC film transformed from a cross-link nism, as shown in Fig. 3. SiOC film with an O BTMSM O
breakage structure to a cross-link structure is also defined by the flow rate ratio of 35% has strong hydrophobic properties. It
predominant reaction among the S and S mechanisms. is known that the grain size increases on dielectric with hy-
In the case of the predominant S mechanism, the BTMSM drophobic properties, as shown in Fig. 4(a) [14]. Fig. 4(b) and
OH: OTFTs USING PENTACENE AND SiOC FILM 25

Fig. 4. SEM images of pentacene surface films on SiOC prepared with O =(BTMSM + O ) flow rate ratios of: (a) 35%, (b) 60%, (c) 70%, (d) 75%, and (e) 80%.

(c) shows the SEM images with small grains at the pentacene’s nism due to strong inductive effect, as shown in Fig. 3. The SEM
surface grown on SiOC film, which resulted from a nucleophilic image only shows a few grains of the hole-type, so we can know
reaction of an inferior S mechanism. SiOC films with an that there are different nucleophilic reactions between the S
O BTMSM O flow rate ratio of 60% and 70% are sam- and S mechanisms. In addition, Fig. 4(e) shows the SEM
ples at the region of the chemical shift due to a Diels–Alder image of large grains on SiOC film with an O BTMSM O
reaction, as shown in Fig. 3. The grain size on SiOC film of flow rate ratio of 80%, because the inductive effect increases
70% is smaller than that on SiOC film of 60%. Fig. 4(b) and (c) abruptly because of the nucleophilic reaction of organometallic
shows two kinds of grain boundary types. One is hole-type, and carbon. The Si–O–C cross-link structure of SiOC film decreases
the other is solid-line-type. SiOC film of 60% of Fig. 4(b) has the density of the grain boundary and the grain size increases
many hole-types due to the nucleophilic reaction of the relative due to the weakened boundary condition. Consequently, it could
dominant S mechanism, and SiOC film of 70% of Fig. 4(c) be said that the grain size increases in the range of a dominant
has a lot of solid line-type due to the nucleophilic reaction of S or S mechanism and decreases by the resonance-induc-
the relatively dominant S mechanism. Both of these grain tive effect in the middle range of the S and S mechanisms.
boundaries prevent the carrier transfer and reduce the mobility. In particular, SiOC film due to the organometallic carbon reac-
Fig. 4(d) shows the SEM image of pentacene’s surface grown on tion in the S mechanism improves dramatically the density
SiOC film with an O BTMSM O flow rate ratio of 75%, of the grain boundary and increases the mobility of pentacene
which was produced by the cross-link structure by S mecha- as the active layer.
26 IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 5, NO. 1, JANUARY 2006

Fig. 5. I 0V curves according to the gate voltage increase at OTFTs on SiOC films prepared with O =(BTMSM + O ) flow rate ratios of: (a) 35%, (b) 75%,
and (c) 80%.

Fig. 6. Transfer characteristics of pentacene TFTs on SiOC films prepared with O =(BTMSM + O ) flow rate ratios of 35%, 75%, and 80%. (a) Drain current
as a function of the gate voltage. (b) Square root of drain current as a function of the gate voltage.

Fig. 5 shows the electrical characteristic of pentacene TFTs ticular, the drain current of pentacene TFTs on SiOC films pre-
on SiOC films with various properties ( curves). The pared with an 80% ratio increases dramatically in spite of the
field-effect transistor (FET) characteristics of pentacene TFTs low negative gate electrode bias and rapidly reaches the satura-
on SiOC films prepared with O BTMSM O flow rate ra- tion mode.
tios of 35%, 75%, and 80% show good saturation behavior, but Fig. 6(a) shows the curves of pentacene TFTs on
that of the samples on SiOC films prepared with the ratios of SiOC films prepared with O BTMSM O flow rate ratios
60% and 70% do not show the electrical characteristic. In par- of 35% and 75% at V and 80% at V.
OH: OTFTs USING PENTACENE AND SiOC FILM 27

Fig. 7. Correlation between pentacene growth and the mobility of pentacene TFTs on SiOC film.

As shown in Fig. 6(a), the transfer characteristic of pentacene


TFTs on SiOC films prepared with an 80% ratio is superior
to those of other samples. Fig. 6(b) is the square root of drain
current as a function of the gate voltage. The channel length
is 0.25 mm and the channel width is 1.2 mm. The mobilities
of samples with ratios of 35%, 75%, and 80% are 0.69, 0.57,
and 2.19 cm V , respectively. The mobility of pentacene
TFTs on SiOC films prepared with an O BTMSM O
flow rate ratio of 80% is better than any others. SiOC films pre-
pared with an O BTMSM O flow rate ratio of 80% has
a cross-link structure with low surface energy, which is made
by the organometallic carbon reaction. Therefore, the grain size
increased during the growth of pentacene and improved the elec-
trical properties such as mobility and ON/OFF current ratio.
Fig. 7 shows the correlation between pentacene growth and
the mobility of a pentacene TFT on SiOC film. In Fig. 7(a), the Fig. 8. Chemical mechanism about the grain generation and gradient growth
of pentacene on SiOC film with a cross-link breakage structure.
electrical characteristic of a pentacene TFT on SiOC film pre-
pared with O BTMSM O flow rate ratios of 60% and 70%
is not good because of small grains, as shown in Fig. 4(b) and Fig. 8 shows the chemical mechanism regarding the grain
(c). SiOC film has two kinds of different properties according to generation and gradient growth of pentacene on SiOC film
the peculiar phenomenon of the C-H bond, and the final SiOC with a cross-link breakage structure. The cross-link breakage
film shows the cross-link breakage structure or cross-link struc- structure of SiOC film depends on the alkyl group and strong
ture by the S and S mechanism [16], [17]. Fig. 7(b) shows C C double bond. A C C double bond in SiOC film with a
the schematic diagram for perpendicular growth of pentacene on cross-link breakage structure prevents pentacene from growing
SiOC films with the cross-link breakage structure or cross-link normal to the surface on SiOC film and induces a Diels–Alder
structure. Normal growth of pentacene increases the mobility reaction. Therefore, two double bonds at the terminal of the
due to the high structural order. On the other hand, Fig. 7(c) pentacene molecule become one strong double bond resulting
shows the gradient growth of pentacene on SiOC film. The gra- from a Diels–Alder reaction, and the pentacene molecule
dient growth increase the density of grain boundary, thus re- forms into a declining growth. Therefore, the hole-type grain is
ducing the mobility. formed as shown in Fig. 4(b)–(d).
28 IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 5, NO. 1, JANUARY 2006

IV. CONCLUSION

OTFTs using pentacene on SiOC film were investigated using


SEM. Pentacene growth depends on the chemical properties of
SiOC film. SiOC film originates from the mixed results of the
S and S mechanisms, and, as a result, SiOC film presents
various properties from organic to inorganic. The gradient
growth of pentacene causes the grain size to decrease, thus
reduceing the mobility, because of carrier transport depletion
by the repulsive or attractive force between terminal molecules
of pentacene on the surface of the SiOC film. SiOC film with a
cross-link structure made by the organometallic carbon reaction
of the dominant S mechanism induces perpendicular growth
of pentacene and increases the grain size, and the transfer
characteristic is also superior to any other samples.

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OH: OTFTs USING PENTACENE AND SiOC FILM 29

[15] D. Knipp and R. A. Street, “Pentacene thin film transistor on large arge Teresa Oh (M’04) received the M.S. degree in
compatible gate dielectrics,” J. Non-Crystalline Solids, vol. 338–340, electronic engineering and Ph.D. degree in telecom-
pp. 595–598, 2004. munication engineering from the Cheju National
[16] T. Oh, H. S. Kim, S. B. Oh, and M. S. Won, “The chemical shift ac- University, Cheongju, Korea, in 1996 and 2000,
cording to the flow rate ratio O =BTMSM by FTIR and XPS,” Jpn. J. respectively.
Appl. Phys., vol. 42, pp. 6292–6295, 2003. From 2001 to 2002, she was with the Nano
[17] T. Oh, “Generation of bonding structure due to organic carbon and Thin-Film Materials Research Laboratory, Cheju,
organometallic carbon as a function of gas source,” Jpn. J. Appl. Phys., Korea. From 2003 to 2004, she was a Special
vol. 44, pp. 4103–4107, 2005. Researcher with the Research Institute of Advanced
[18] N. Vets, M. Smet, and W. Dehaen, “Synthesis and thermolysis of a Technology, Cheju National University, Cheju,
Korea. In 2005, she was a Research Professor with
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the School of Nano and Advanced Materials Engineering, Changwon National
vol. 45, pp. 7287–7289, 2004.
University, Changwon, Korea. She is currently a Professor with the School
of Electronic and Information Engineering, Cheongju University, Cheongju,
Korea. Her research interests include silicon interconnection technology
associated with organic semiconductor device materials and flexible-substrate
technology for an electric paper application.

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