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Dometic Service Manual
a r t i c l e i n f o a b s t r a c t
Article history: The energy supply to demand narrowing down day by day around the world, the growing demand of
Received 2 October 2010 power has made the power plants of scientific interest, but most of the power plants are designed by
Accepted 1 December 2010 the energetic performance criteria based on first law of thermodynamics only. The real useful energy
loss cannot be justified by the fist law of thermodynamics, because it does not differentiate between
Keywords: the quality and quantity of energy. The present study deals with the comparison of energy and exergy
Exergy
analyses of thermal power plants stimulated by coal and gas. This article provides a detailed review of
Energy
different studies on thermal power plants over the years. This review would also throw light on the scope
Rankine cycle
Brayton cycle
for further research and recommendations for improvement in the existing thermal power plants.
Co-generation © 2010 Elsevier Ltd. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1857
2. Energy and exergy analyses of coal fired power plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1858
2.1. Description of coal fired power plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1858
2.2. Energy analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1858
2.3. Exergy analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1861
2.4. Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1865
3. Energy and exergy analysis of gas-fired combine cycle thermal power plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1865
3.1. Description of gas-fired combine cycle thermal power plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1865
3.2. Energy analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1865
3.3. Exergy analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1867
3.4. Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1869
4. Improvement potentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1871
5. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1871
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1872
1. Introduction fuels (coal, petroleum, fuel-oil, natural gas) fired thermal power
plants, whereas 20% of the electricity is compensated from differ-
Energy consumption is one of the most important indicator ent sources such as hydraulic, nuclear, wind, solar, geothermal and
showing the development stages of countries and living standards biogas [1]. Generally, the performance of thermal power plants is
of communities. Population increment, urbanization, industrial- evaluated through energetic performance criteria based on first
izing, and technologic development result directly in increasing law of thermodynamics, including electrical power and thermal
energy consumption. This rapid growing trend brings about the efficiency. In recent decades, the exergetic performance based on
crucial environmental problems the second law of thermodynamics has found as useful method
such as contamination and greenhouse effect. Currently, 80% in the design, evaluation, optimization and improvement of ther-
of electricity in the world is approximately produced from fossil mal power plants. The exergetic performance analysis can not
only determine magnitudes, location and causes of irreversibili-
ties in the plants, but also provides more meaningful assessment of
∗ Corresponding author. Tel.: +91 9873592145. plant individual components efficiency. These points of the exer-
E-mail address: vundelaap@gmail.com (V.S. Reddy). getic performance analysis are the basic differences from energetic
1364-0321/$ – see front matter © 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.rser.2010.12.007
1858 S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 1857–1872
Desired output energy Energy loss = ṁ10 (h10 − h11 ) + (ṁ10 − ṁ11 )(h11 − h14 ) − WHPT
I =
Input energy supplied
The first law efficiency is:
To analyze the possible realistic performance, a detailed energy
Energy loss
analysis of the coal fired thermal power plant system has been I,HPT = 1 −
ṁ10 (h10 − h11 ) + (ṁ10 − ṁ11 )(h11 − h14 )
carried out by ignoring the kinetic and potential energy change
WHPT
=
ṁ10 (h10 − h11 ) + (ṁ10 − ṁ11 )(h11 − h14 )
(a) The energy balance for boiler:
The energy balance for the combustion/boiler is give by: (c) The energy balance for the intermediate pressure turbine is
give by:
0 = Qk − ṁw (h10 − h9 ) − ṁs (h15 − h14 )] − Energy loss WIPT = ṁ15 (h15 − h20 ) + (ṁ15 − ṁ20 )(h20 − h23 )
Energy loss
I,IPT = 1 −
ṁ15 (h15 − h20 ) + (ṁ15 − ṁ20 )(h20 − h23 ) + (ṁ15 − ṁ20 − ṁ23 )(h23 − h19 )
WIPT
=
ṁ15 (h15 − h20 ) + (ṁ15 − ṁ20 )(h20 − h23 ) + (ṁ15 − ṁ20 − ṁ23 )(h23 − h19 )
(d) The energy balance for the low pressure turbine is give by:
Feed water heater sub system
WLPT = ṁ19 (h19 − h27 ) (h) The energy flow equation for the high presure feed water
heater (HPH1) system becomes:
+ (ṁ19 − ṁ27 )(h27 − h30 ) − Energy loss
Energy loss = ṁ19 (h19 − h27 ) + (m19 − m27 )(h27 − h30 ) − WLPT This gives:
The first law efficiency is: Energy loss = [ṁ11 (h11 − h12 ) − ṁ8 (h9 − h8 )]
This gives: (i) The energy flow equation for the high presure feed water
heater (HPH2) system becomes:
Energy loss = ṁ30 (h30 − h1 ) − Qk
0 = ṁ16 (h16 − h17 ) − ṁ7 (h8 − h7 ) − Energy loss
The first law efficiency is:
This gives:
Energy loss
I,Cond =1−
ṁ30 (h30 − h1 ) Energy loss = [ṁ16 (h16 − h17 ) − ṁ7 (h8 − h7 )]
(j) The energy flow equation for the high presure feed water
This gives:
heater (HPH3) system becomes:
This gives: (k) The energy flow equation for the low presure feed water heater
(LPH1) system becomes:
Energy loss = ṁ5 (h5 − h6 ) + WHPP
0 = ṁ24 (h24 − h25 ) − ṁ3 (h4 − h3 ) − Energy loss
The first law efficiency is:
This gives:
Energy loss ṁ1 (h6 − h5 )
I,HPP =1− =
WHPP WHPP Energy loss = [ṁ24 (h24 − h25 ) − ṁ6 (h4 − h3 )]
S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 1857–1872 1861
where ṁ5 = ṁ22 + ṁ23 + ṁ24 . This gives: To analyze the possible realistic performance, a detailed exergy
analysis of the coal fired thermal power plant has been carried out
Energy loss = ṁ22 h22 + ṁ23 h23 + ṁ4 h4 − ṁ5 h5 by ignoring the kinetic and potential energy change. For steady
state flow the exergy balance for a thermal system is given as below
The first law efficiency is: [20]:
Energy loss n
r
II,Der = 1 − T0
ṁ22 h22 + ṁ23 h23 + ṁ4 h4 W = 1− Qk + [(ṁ )i − (ṁ )o ]k − T0 Ṡgen
Tk
ṁ5 h5 k=1 k=1
=
ṁ22 h22 + ṁ23 h23 + ṁ4 h4
where W represents the useful work done and/or by the system,
the first term on the right hand side [(1 − T0 /Tk )Qk ] represents the
2.3. Exergy analysis exergy summation supplied through heat transfer, while changes
in the exergy summation
of the working fluid is represented by
Exergy is a generic term for a group of concepts that define the second term [(ṁ )i − (ṁ )o ] where i and o refers the inlet
the maximum possible work potential of a system, a stream and outlet states. On the other hand, the exergy distraction and/or
of matter and/or heat interaction; the state of the (conceptual) the irreversibility in the system is given by the last term on the
environment being used as the datum state. In an open flow right hand side, [T0 Ṡgen ]. The other notations such as, Q is the heat
system there are three types of energy transfer across the con- transfer rate, m is the mass flow rate of the working fluid, is
trol surface namely working transfer, heat transfer, and energy the exergy flow rate per unit mass, Sgen is the entropy generation
associated with mass transfer and/or flow. The work transfer is rate, T0 is the ambient air temperature, TK is the temperature of
equivalent to the maximum work, which can be obtained from the heat source/sink at which the heat is transferred/rejected. The
that form of energy. The exergy ( Q ) of heat transfer Q from component wise exergy balance of the coal fire thermal power plant
the control surface at temperature T is determined from max- system is given as below.
imum rate of conversion of thermal energy to work Wmax . is (a) The exergy balance for boiler combustion:
given by: The exergy balance for the combustion/boiler is give by:
Wmax = Q = Q 1−
T0
r
Fig. 2. Comparison of heat losses and exergy destruction (kW) in major components of the power plant.
The second law efficiency is defined as (c) The exergy balance for the high pressure turbine is give by:
Exergy output Exergy loss WHPT = ṁ10 (10 − 11 ) + (ṁ10 − ṁ11 )(11 − 14 ) − T0 Ṡgen
III = =1−
Exergy input Exergy input
This gives:
T0 Ṡgen (ṁ )p
= 1− = T0 Ṡgen = ṁ10 (10 − 11 ) + (ṁ10 − ṁ11 )(11 − 14 ) − WHPT
(ṁ )f +a (ṁ )f +a
and the entropy generation rate is:
(b) The exergy balance for high temperature heat exchanger
The exergy flow equation for the High temperature heat Ṡgen = ṁ10 (s11 − s10 ) + (ṁ10 − ṁ11 )(s14 − s11 )
exchanger becomes:
The irreversibility = exergy loss is:
0 = ṁp (i − O ) − ṁw (10 − 9 ) − ṁs (15 − 14 ) − T0 Ṡgen
İdestroyed = T0 Ṡgen = T0 [ṁ10 (s11 − s10 ) + (ṁ10 − ṁ11 )(s14 − s11 )]
This gives:
The second law efficiency is:
T0 Ṡgen = [{ṁp (hi − h0 ) − ṁw (h10 − h9 ) − ṁs (h15 − h14 )}
İdestroyed
II,HPT = 1 −
−T0 {ṁp (si − s0 ) − ṁw (s10 − s9 ) − ṁs (s15 − s14 )}] ṁ10 (10 − 11 ) + (ṁ10 − ṁ11 )(11 − 14 )
WHpT
=
The irreversibility = exergy loss is ṁ10 (10 − 11 ) + (ṁ10 − ṁ11 )(11 − 14 )
İdestroyed = T0 Ṡgen
(d) The exergy balance for the Intermediate pressure turbine is
The second law efficiency is: give by:
İdestroyed ṁw (10 − 9 ) + ṁs (15 − 14 ) WIPT = ṁ15 (15 − 20 ) + (ṁ15 − ṁ20 )(20 − 23 )
II,heat = 1 − =
ṁp (i − o ) ṁp (i − o ) + (ṁ15 − ṁ20 − ṁ23 )(23 − 19 ) − T0 Ṡgen
Total boiler subsystem second law efficiencies is
ṁw (10 − 9 ) + ṁs (15 − 14 ) This gives:
II,Boiler =
(ṁ )f T0 Ṡgen = ṁ15 (15 − 20 ) + (ṁ15 − ṁ20 )(20 − 23 )
Fig. 3. Values of thermodynamic loss rate to capital cost ratio, R, for several devices in a 500 MW unit of a coal fired electrical generating station. Costs have been modified
to 2002 US dollars (as explained in the text). Note that * shows R = 85:8 W/$ based on energy loss for the condenser.
S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 1857–1872 1863
Ṡgen = ṁ15 (s20 − s15 ) + (ṁ15 − ṁ20 )(s23 − s20 ) İdestroyed = T0 Ṡgen = ṁ1 (1 − 2 ) + WLPP = ṁ1 T0 (s2 − s1 )
+ (ṁ15 − ṁ20 − ṁ23 )(s19 − s23 ) The second law efficiency is:
İdestroyed = T0 Ṡgen = T0 [ṁ15 (s20 − s15 ) + (ṁ15 − ṁ20 )(s23 − s20 ) (h) The exergy balance for the High pressure pump is give by:
This gives:
The second law efficiency is: The irreversibility = exergy loss is:
İdestroyed
II,IPT = 1 −
ṁ15 (15 − 20 ) + (ṁ15 − ṁ20 )(20 − 23 ) + (ṁ15 − ṁ20 − ṁ23 )(23 − 19 )
WIpT
=
ṁ15 (15 − 20 ) + (ṁ15 − ṁ20 )(20 − 23 ) + (ṁ15 − ṁ20 − ṁ23 )(23 − 19 )
(e) The exergy balance for the Low pressure turbine is give by:
İdestroyed = T0 Ṡgen = ṁ5 (5 − 6 ) + WHPP = ṁ5 T0 (s6 − s5 )
WLPT = ṁ19 (19 − 27 ) + (ṁ19 − ṁ27 )(27 − 30 ) − T0 Ṡgen
The second law efficiency is:
This gives:
İdestroyed ṁ1 (6 − 5 )
T0 Ṡgen = ṁ19 (19 − 27 ) + (ṁ19 − ṁ27 )(27 − 30 ) − WLPT II,HPP = 1 − =
WHPP WHPP
and the entropy generation rate is: Feed water heater sub system
Ṡgen = ṁ19 (s27 − s19 ) + (ṁ19 − ṁ27 )(s30 − s27 ) (i) The exergy flow equation for the high presure feed water
heater (HPH1) system becomes [29]:
The irreversibility = exergy loss is:
0 = ṁ11 (11 − 12 ) − ṁ8 (9 − 8 ) − T0 Ṡgen
İdestroyed = T0 Ṡgen = T0 [ṁ19 (s27 − s19 ) + (ṁ19 − ṁ27 )(s30 − s27 )]
This gives:
The second law efficiency is:
T0 Ṡgen = [{ṁ11 (h11 − h12 ) − ṁ8 (h9 − h8 )}
İdestroyed
II,LPT = 1 − − T0 {ṁ11 (s11 − s12 ) − ṁ8 (s9 − s8 )}]
ṁ19 (19 − 27 ) + (ṁ19 − ṁ27 )(27 − 30 )
WLpT
= The irreversibility = exergy loss is
ṁ19 (19 − 27 ) + (ṁ19 − ṁ27 )(27 − 30 )
İdestroyed = T0 Ṡgen
Condenser sub system
(f) The exergy balance for the condenser is give by: The second law efficiency is:
n
İdestroyed ṁ8 (9 − 8 )
T0 II,HPH1 = 1 − =
0 = ṁ30 (30 − 1 ) − 1− Qk − T0 Ṡgen ṁ11 (11 − 12 ) ṁ11 (11 − 12 )
Tk
k=1
(j) The exergy flow equation for the high presure feed water
This gives: heater (HPH2) system becomes:
n
T0 0 = ṁ16 (16 − 17 ) − ṁ7 (8 − 7 ) − T0 Ṡgen
T0 Ṡgen = ṁ30 (30 − 1 ) − 1− Qk
Tk This gives:
k=1
The irreversibility = exergy loss is: T0 Ṡgen = [{ṁ16 (h16 − h17 ) − ṁ7 (h8 − h7 )}
n
T0 The irreversibility = exergy loss is
= [{ṁ30 (h30 − h1 )} − T0 {ṁ30 (s30 − s1 )}] − 1− Qk
Tk
k=1 İdestroyed = T0 Ṡgen
The second law efficiency is: The second law efficiency is:
−WLPP = ṁ1 (1 − 2 ) − T0 Ṡgen 0 = ṁ20 (20 − 21 ) − ṁ6 (7 − 6 ) − T0 Ṡgen
1864 S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 1857–1872
− T0 {ṁ20 (s20 − s21 ) − ṁ6 (s7 − s6 )}] The second law efficiency is:
T0 Ṡgen
The irreversibility = exergy loss is II,Der = 1 −
ṁ22 22 + ṁ23 23 + ṁ4 4
İdestroyed = T0 Ṡgen ṁ5 5
=
ṁ22 22 + ṁ23 23 + ṁ4 4
The second law efficiency is:
where ṁ5 = ṁ22 + ṁ23 + ṁ4 (r) The exergy flow equation for the expansion valve (EXP4)
This gives: becomes:
T0 Ṡgen = ṁ22 22 + ṁ23 23 + ṁ4 4 − ṁ5 5 0 = ṁ25 − (25 − 26 ) − T0 Ṡgen
Ṡgen = ṁ5 s5 − ṁ22 s22 − ṁ23 s23 − ṁ4 s4 T0 Ṡgen = ṁ25 [(h25 − h26 ) − T0 (s25 − s26 )]
İdestroyed = T0 Ṡgen = T0 [ṁ5 s5 − ṁ22 s22 − ṁ23 s23 − ṁ4 s4 ] İdestroyed = T0 Ṡgen
S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 1857–1872 1865
The second law efficiency is: is lost in the combustor of a boiler. So, it should be taken into con-
siderations for minimizing the losses in the combustion chamber.
T0 Ṡgen It may be due to incomplete combustion, improper insulation and
II,EXP4 = 1 −
ṁ25 (25 − 26 ) entropy generation in this sub system. Table 1 shows the compari-
(s) The exergy flow equation for the expansion valve (EXP5) son of energy and exergy efficiencies and losses in coal fired thermal
becomes: power plant with other works available in the literature.
0 = ṁ28 (28 − 29 ) − T0 Ṡgen 3. Energy and exergy analysis of gas-fired combine cycle
This gives: thermal power plants
T0 Ṡgen = ṁ28 [h28 − h29 ) − T0 (s28 − s29 )] Gas-fired combine cycle thermal power plant toping cycle based
on the Brayton cycle and bottoming cycle based on the Rankine
The irreversibility = exergy loss:
cycle.
İdestroyed = T0 Ṡgen
3.1. Description of gas-fired combine cycle thermal power plants
The second law efficiency is:
T0 Ṡgen The Brayton cycle was first proposed by George Brayton in 1870
II = 1 −
m28 (28 − 29 ) for the use in the reciprocating oil-burning engine. Today, it is used
for gas turbines only where both the compression and expansion
processes take place in rotating machinery [28]. The total reversible
2.4. Results and discussion
processes cycle shown schematically on a T–s diagram in Fig. 4. The
early gas turbines built in the 1940s and even 1950s had simple-
The flow availabilities of different species at inlet and outlet of
cycle efficiencies of about 17% because of the low compressor and
the Boiler have been evaluated with respect to an exergy reference
turbine efficiencies and low turbine inlet temperatures due to met-
thermodynamic state of Pr = 101.35 kN/m2 , Tr = 298.15 K with mole
allurgical limitations of those times [31]. Increasing the turbine
fractions of the constituents as xrO2 = 0.2035, xrCO2 = 0.0003, and
inlet (or firing) temperatures this has been the primary approach
xrH2 O = 0.0303 as recommended by Moran and Shapiro [21]. Som
taken to improve gas-turbine efficiency. The turbine inlet tem-
et al. [22] prepared a theoretical model of exergy balance, based
peratures have increased steadily from about 540 ◦ C (1000 ◦ F) in
on availability transfer and flow availability, in the process of pul-
the 1940s to 1425 ◦ C (2600 ◦ F) and even higher today [19]. We
verized coal combustion in a tubular air-coal combustor has been
are considering for analysis cumulative gas fired combined cycle
developed to evaluate the total thermodynamic irreversibility and
thermal power plant with all methods of the efficiency enhance-
second law efficiency of the process at various operating conditions.
ment like increasing turbine inlet temperature and pressure, multy
The fuel considered in the present analysis is coal, whose ultimate
pressure heat recovery steam generator, increasing the boiler pres-
analysis is as follows: 70.2% C, 5.7% H, 13.4% O, 1.9% N, and 8.8% ash
sure, reheat and regenerative Rankine cycle, as shown in Fig. 5. The
[23]. He noticed that as the inlet air pressure increases the second
continuous mass flow diagram for one of the units of any power
law efficiency decreases but the combustion efficiency is increases.
plant modeled in this study includes the main components such as,
Naterer et al. [4] presented energy and exergy analysis of subcrit-
gas turbine (T), high, intermediate and low pressure turbine (HPT,
ical boiler–turbine generator for a 32 MW coal-fired power plant.
IPT and LPT), heat recovery steam generator (HRSG), several feed
From Fig. 2, it can be observed that although the energy loss in the
water pumps (P), a dearetor, a generator (G), a condenser (COND),
condenser seems higher but, the largest exergy losses occur in the
feed water heater, compressor (C), combustion chamber (CC). Using
boiler with the highest exergy destruction in the existing plant. This
the balance energy and mass equations for each component in the
illustrates the importance of exergy analysis, as it provides the dif-
power plant, energy, exergy flows and at each node of the plant can
ferent insight and trends than that of the energy analysis. Someone
be calculated the numerically as well as analytically, for given set
performing an energy analysis would led to believe that the largest
of operating conditions.
losses occur in the condenser, whereas the exergy analysis proves
that they occur in the boiler.
3.2. Energy analysis
Dincer and Rosen [24] demonstrated that, although energy and
exergy values are dependent on the intensive properties of the
To analyze the possible realistic performance, a detailed energy
dead state, the main results of energy and exergy analyses are
analysis of the gas fired combined cycle thermal power plant has
usually not significantly sensitive to reasonable variations in these
been carried out by ignoring the kinetic and potential energy
properties [25]. In some extreme cases, such as a rocket taking off
change. For steady state flow the energy balance for a thermal
from the ground level and flying to space, the evaluation of accu-
system is given as below:
rate energy and exergy values requires to be taken of care because
the variations in dead-state properties are large. Saidur et al. [26]
Ci2 Co2
determined energy and exergy efficiencies have been determined Q̇k + ṁ hi + + gZi = ṁ ho + + gZo + Ẇ
2 2
as well. In a boiler, the energy and exergy efficiencies are found to be
72.46% and 24.89%, respectively. Dincer and Rosen [27] presented where Qk heat transfer to system from source at temperature Tk ,
a systematic correlation appears to exist between exergy loss rate and W is the net work developed by the system. The other notations
and capital cost for that purpose they have taken a thermodynamic C is the bulk velocity of the working fluid, Z, is the altitude of the
data for the coal fired Nanticoke Generating Station consists of eight stream above the sea level, g is the specific gravitational force.
individual units, each having approximatly net outputs of 500 MW. The energy or first law efficiency I of a system and/or system
Fig. 3 shows the exergy and energy loss rate to capital cost ratio of component is defined as the ratio of energy output to the energy
individual components in the power plant. input to system/ component i.e.
It may be mentioned that so far only few studies have been done
on exergy and energy analysis in coal fired thermal power plant. It Desired output energy
I =
is observed that in most of the cases, the major portion of exergy Input energy supplied
1866 S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 1857–1872
Table 1
Comparison of energy and exergy efficiencies.
S. no Power plants Capacity (MW) Exergy (second law) efficiency I (%) Energy (first law) efficiency II (%)Reference
(a) The energy balance for air compressor sub system (b) The energy balance for combustion chamber sub system
The energy balance for the air compressor is give by: The energy balance for the combustion chamber is give by:
The first law efficiency is The energy balance for the condenser is give by:
Energy output Energy loss Energy loss 0 = ṁ12 (h12 − h1 ) − Qk − Energy loss
I,CC = =1− =1−
Energy input Energy input (ṁh)f +a
This gives:
(ṁh)p
= Energy loss = ṁ12 (h12 − h1 ) − Qk
(ṁh)f +a
The first law efficiency is:
(c) The energy balance for gas turbine sub system
The energy balance for the gas turbine is give by: Energy loss
I,Con = 1 −
ṁ12 (h12 − h1 )
WGT = ṁp (hd − hc ) − Energy loss
Pump sub system
This gives:
(h) The energy balance for the low pressure pump is give by:
Energy loss = ṁp (hd − hc ) − WGT
−WLPP = ṁ1 (h1 − h2 ) − Energy loss
The first law efficiency is:
This gives:
Energy loss WGT
I,GT = 1 − =
ṁp (hd − hc ) ṁp (hd − hc ) Energy loss = ṁ1 (h1 − h2 ) + WLPP
(d) The energy balance for heat recovery steam generator The first law efficiency is:
(HRSG) sub system
The energy flow equation for the boiler heat exchanger Energy loss ṁ1 (h2 − h1 )
I,LPP = 1 − =
becomes: WLPP WLPP
0 = ṁp (hi − ho ) − ṁ4 (h4 − h3 ) − ṁ8 (h10 − h8 ) (i) The energy balance for the High pressure pump is give by:
This gives:
This gives:
Energy loss = ṁ5 (h5 − h6 ) + WLPP
Energy loss = [ṁp (hi − ho ) − ṁ4 (h4 − h3 )
The first law efficiency is:
− ṁ8 (h10 − h8 ) − ṁ6 (h7 − h6 )]
Energy loss ṁ5 (h6 − h5 )
I,HPP = 1 − =
The first law efficiency is: WHPP WHPP
This gives:
Steam turbine sub system
(e) The energy balance for the high pressure turbine is give by: Energy loss = [ṁ11 (h11 − h13 ) − ṁ2 (h3 − h2 )]
WHPT = ṁ7 (h8 − h7 ) − Energy loss
The first law efficiency is:
This gives:
Energy loss ṁ2 (h3 − h2 )
I,LPH = 1 − =
Energy loss = ṁ7 (h8 − h7 ) − WHPT ṁ11 (h11 − h13 ) ṁ11 (h11 − h13 )
change. For steady state flow the exergy balance for a thermal The irreversibility = exergy loss is:
system is given as below:
İdestroyed = T0 Ṡgen = T0 [ṁp (Sc − Sd )]
n
r
T0
W = 1− Qk + [(ṁ )i − (ṁ )o ]k − T0 Ṡgen The second law efficiency is:
Tk
k=1 k=1
İdestroyed WGT
where W represents the useful work done and/or by the system, II,GT = 1 − =
ṁp (d − c ) ṁp (d − c )
the first term on the right hand side [(1 − (T0 /Tk ))Qk ] represents the
exergy summation supplied through heat transfer, while changes (d) The energy balance for heat recovery steam generator
in the exergy summation of the working fluid is represented by (HRSG) sub system
the second term [(ṁ )i − (ṁ )o ] where i and o refer the inlet The performance of the HRSG strongly affects the overall per-
and outlet states. On the other hand, the exergy distraction and/or formance of the combined cycle power plant. HRSG is nothing but
the irreversibility in the system is given by the last term on the shell and tube heat exchanger, in that hot gas flow through the shell
right hand side, [T0 Ṡgen ] The other notations suchas, Q is the heat and water flow thorough tubes.
transfer rate, m is the mass flow rate of the working fluid, is the The exergy flow equation for the boiler heat exchanger
exergy flow rate per unit mass, Sgen is the entropy generation rate, becomes:
T0 is the ambient air temperature, TK is the temperature of the heat
0 = ṁp (i − o ) − ṁ4 (4 − 3 ) − ṁ8 (10 − 8 )
source/sink at which the heat is transferred/rejected. The compo-
nent wise exergy balance of the gas fire combined cycle thermal − ṁ6 (7 − 6 ) − T0 Ṡgen
power plant system is given as below.
(a) The exergy balance for air compressor sub system
This gives:
The exergy balance for the air compressor is give by:
T0 Ṡgen = [{ṁp (hi − ho ) − ṁ4 (h4 − h3 ) − ṁ8 (h10 − h8 )
−WC = ṁa (a − b ) − T0 Ṡgen
− ṁ6 (h7 − h6 )} − T0 {ṁp (si − so ) − ṁ4 (s4 − s3 )
This gives:
− ṁ8 (s10 − s8 ) − ṁ6 (s7 − s6 )}]
T0 Ṡgen = ṁa (a − b ) + WC
where mf+a is sum of the mass of gas and air, mp is products after This gives:
combustion which gives:
T0 Ṡgen − ṁ7 (8 − 7 ) − WHPT
T0 Ṡgen = [(ṁ )f +a − (ṁ )i ]
and the entropy generation rate is:
Entropy of the flue gas and hot products are obtained using Table
A-18 to Table A-20 and Table A-27 from Cengel and Michael [19]. Ṡgen = ṁ7 (s7 − s8 )
The second law efficiency is defined as
The irreversibility = exergy loss is:
Exergy output Exergy loss
II,CC = =1− İdestroyed = T0 Ṡgen = T0 [ṁ7 (s7 − S8 )]
Exergy input Exergy input
(ṁ )p The second law efficiency is:
T0 Ṡgen
= 1− =
(ṁ )f +a (ṁ )f +a İdestroyed WHPT
II,HPT = 1 − =
ṁ7 (8 − 7 ) ṁ7 (8 − 7 )
(c) The exergy balance for gas turbine sub system
The exergy balance for the gas turbine is give by: (f) The exergy balance for the Low pressure turbine is give by:
WGT = ṁp (d − c ) − T0 Ṡgen WLPT = ṁ10 (11 − 10 ) + (ṁ10 − ṁ11 )(12 − 11 ) − T0 Ṡgen
T0 Ṡgen = ṁp (d − c ) − WGT T0 Ṡgen = ṁ10 (11 − 10 ) + (ṁ10 − ṁ11 )(12 − 11 ) − WIPT
and the entropy generation rate is: and the entropy generation rate is:
Ṡgen = ṁp (Sc − Sd ) Ṡgen = ṁ10 (s10 − S11 ) + (ṁ10 − ṁ11 )(s11 − s12 )
S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 1857–1872 1869
İdestroyed = T0 Ṡgen = [{ṁ12 (h12 − h1 )} − T0 {ṁ12 (s12 − s1 )}] The irreversibility = exergy loss is:
n
İdestroyed = T0 Sgen = T0 [ṁ5 s5 − ṁ9 s9 − ṁ4 s4 ]
T0
− 1− Qk
Tk The irreversibility = exergy loss is
k=1
İdestroyed = T0 Ṡgen
The second law efficiency is:
The second law efficiency is:
İdestroyed
II,Con = 1 − T0 Ṡgen ṁ5 5
ṁ12 (12 − 1 ) II,Der = 1 − =
ṁ9 9 + ṁ4 4 ṁ9 9 + ṁ4 4
Pump sub system
(h) The exergy balance for the low pressure pump is give by: Expansion valve
(l) The exergy flow equation for the expansion valve (EXP)
−WLPP = ṁ1 (1 − 2 ) − T0 Ṡgen becomes:
This gives: 0 = ṁ13 (13 − 14 ) − T0 Ṡgen
The irreversibility = exergy loss is:
This gives:
İdestroyed = T0 Ṡgen = ṁ1 (1 − 2 ) + WLpp = ṁ1 T0 (s2 − s1 )
T0 Ṡgen = ṁ13 [(h13 − h14 ) − T0 (S13 − S14 )]
The second law efficiency is:
The irreversibility = exergy loss:
İdestroyed ṁ1 (2 − 1 )
II,LPP = 1 − = İdestroyed = T0 Ṡgen
WLpp WLPP
The second law efficiency is:
(i) The exergy balance for the High pressure pump is give by:
Fig. 6. Exergy destructions per mole of methane consumed for the devices in the integrated system.
and second-law efficiencies of the combined cycle increases up generation systems. Variations in the energy and exergy efficiencies
to the pressure ratio of 32, and then they start decreasing with of the integrated system with operating conditions are provided,
increases in the pressure ratio. But it is interesting to note that the showing, for example, that the SOFC efficiency is enhanced if the
second-law efficiency of the combined cycle is greater than that fuel cell active area is augmented. The SOFC stack efficiency can be
of the first-law efficiency for same pressure-ratio. If the pressure enhanced by reducing the steam generation while increasing the
ratio is too low, then the gas-turbine cycle and combined-cycle effi- stack size. Fig. 6 shows exergy destructions per mole of methane
ciencies and their specific work-outputs drop, whereas the steam consumed for the devices in the integrated system. Ertesvag et al.
cycle work-output increases due to the high gas-turbine exhaust [35] presented a concept for natural-gas (NG) fired power plants
temperature. If the pressure ratio is too high, the compressor and with CO2 capture was investigated based on the exergy analysis.
turbine works increase but their difference, the net gas-turbine Natural gas was reformed in an auto-thermal reformer (ATR), and
work output drops. Franco and Russo [33] analyzed the heat recov- the CO2 was separated before the hydrogen-rich fuel was used in
ery steam generator (HRSG), as a first step in the analysis of the a conventional combined-cycle (CC) process. The main purpose
whole plant. They handle this problem adopting both a thermo- of the study was to investigate the integration of the reforming
dynamic and a thermoeconomic objective function instead of the process and the combined cycle. An increase of the turbine in let
usual pinch point method. Thermodynamic optimization has the temperature (TIT) from 1250 to 1350 ◦ C and1450 ◦ C increased the
purpose to diminish energy losses, expressed on exergy basis, while net electric-power production to 50.6% and 52.2%, respectively, of
the aim of the thermoeconomic optimization is the minimiza- the NG for the plant with reforming and CO2 capture. The corre-
tion of the cost function associated with the system/plant, sum sponding results for the conventional combustion chamber (CC)
of the cost of exergy inefficiencies and the cost of the HRSG. Pro- plant were 60.2% and 61.0% respectively [36]. For the plant with
posed methods have been applied to some HRSG configurations, reforming and CO2 capture, a combination of 1450 ◦ C TIT and
including some present commercial plants. The results of the appli- ATR product-feed heat exchange gave a net electric-power pro-
cation of the thermoeconomic optimization lead to a meaningful duction of 53.3% of the NG. Kanoglu and Dincer [39] studied the
increase of the thermal efficiency of the plant that approaches the performance assessment of various cogeneration systems through
60%. Dincer et al. [34] reported energy and exergy assessments of energy and exergy efficiencies. The cogeneration plants considered
integrated power generation using solid oxide fuel cells (SOFCs) include steam-turbine system, gas-turbine system, diesel-engine
with internal reforming and a gas turbine cycle. The other main system, and geothermal system, and the results of the analysis
exergy destruction is attributable to electrochemical fuel oxidation are given in Table 2. Reddy and Mohamed [11] determined gas
in the SOFC. The energy and exergy efficiencies of the integrated turbine main combustion chamber as the major source of exergy
system reach 70–80%, which compares well to the efficiencies of destruction rate. The exergy destruction rate in the main combus-
approximately 55% typical of conventional combined-cycle power tion chamber is found be very high as compared to other parts
Table 2
Energy and exergy analyses results for four different cogeneration systems.
Fig. 7. Variation of (a) energy efficiency and (b) exergy efficiency with boiler tem- Fig. 8. Variation of (a) energy efficiency and (b) exergy efficiency with boiler pres-
perature for various boiler pressures (() 10 MPa, () 11 MPa, () 12 MPa, (×) 13 MPa, sure for various boiler temperatures (() 400 ◦ C, () 500 ◦ C, () 590 ◦ C)) for the
(*) 14 MPa, (䊉) 15 MPa) for the Ghazlan Power Plant. Ghazlan Power Plant.
of the system. Whereas the higher pressure ratio, results in an other as temperature increases and tend to match near 600 ◦ C.
increase in exergy destruction rate in the gas turbine cycle com- Kelly et al. [47] analyzed the irreversibilities (exergy destruction)
ponents [40,41]. For the same pressure ratio, the combined cycle within a component of an energy conversion system emphasizing
net work output increases with higher turbine inlet temperatures. that the irreversibility associated with a component can be rep-
The exergy destruction rate in the combustion chambers and the resented in two parts. The first part depends on the inefficiencies
gas turbine cycle components reduces with higher gas turbine inlet of the considered component while the second part depends on
temperature. the system structure and the inefficiencies of the other compo-
nents of the overall system. Thus, the exergy destruction occurring
4. Improvement potentials within a component can be split into two parts: (a) endogenous
exergy destruction exclusively due to the performance of the com-
Dincer and Rosen [46] presented exergy improvement methods ponent being considered and (b) exogenous exergy destruction
for coal fired thermal power plants. They have taken thermody- caused also by the inefficiencies within the remaining components
namic parameters from the Ghazlan Power Plant in Saudi Arabia of the overall system. The paper discussed four different approaches
[42]. With the boiler pressure of 12.5 MPa and the temperature is developed by the author [48] for calculating the endogenous part
510 ◦ C. while the condenser pressure of 50.8 mmHg, temperature of exergy destruction as well as the approach based on the struc-
of 38.4 ◦ C. Whereas the regenerator pressure of 132 kPa. Habib et al. tural theory. The advantages, disadvantages and restrictions for
[43] have indicated that for maximum efficiency of a single-reheat applications associated with each approach have been presented.
cycle, the reheat pressure should be approximately 19% of the boiler Kotas [32] explained about the mismatching of heat capacities of
pressure. In the simulation they varied the inlet temperature of heat transfer media, considering the heat transfer taking place
the high-pressure turbine (or the outlet temperature of the boiler) in a parallel-flow mode and/or when the heat capacities of the
between 400 ◦ C and 600 ◦ C with an interval of 10 ◦ C. For each tem- streams are mismatched in a counter-flow heat exchanger. Even
perature, the pressure has been changed from 10 to 15 MPa with when the temperature difference is very small at one end of the
an interval of 1 MPa. The pressure at the inlet of the low-pressure heat exchanger, there will still be appreciable irreversibility rate
turbine was taken to be 20% that of the high-pressure turbine. In due to heat transfer over a finite temperature difference at other
Fig. 7a and b show the energy and exergy efficiency has been plot- points in the heat exchanger. This type of intrinsic irreversibility is
ted against the boiler temperature for values between 400 ◦ C and associated with the particular physical configuration of the plant
600 ◦ C, for different boiler pressures of 10, 11, 12, 13, 14 and 15 MPa [37,38].
respectively. All energy efficiency profiles increase almost linearly
with the boiler temperature and the energy efficiencies vary from 5. Conclusions
38% to 45%. However, the exergy efficiency varies between 52.5%
and 60%. Energy and exergy efficiency are plotted against boiler Exergy analysis is shown in this article to be able to help
pressure in Fig. 8a and b for three different temperatures (400 ◦ C, understand the performance of coal fired, gas fired combined
500 ◦ C and 590 ◦ C). Although both energy and exergy efficiencies cycle thermal power plants and identify design possible efficiency
increase slightly with increasing boiler pressure. The increase must improvements. It gives logical solution improving the power pro-
be weighed against the added cost of equipment to increase the duction opportunities in thermal power plants [44,45]. By the
pressure. exergy analysis we can conclude that main energy loss in boiler
The maximum energy efficiency for the three curves occurs at in coal based thermal power plant and combustion chamber in
a boiler pressure of 14 MPa. Therefore, this pressure can be con- gas fired combined cycle thermal power plant. Of course, in every
sidered as a thermodynamic optimum for such a cycle under the plant component such as a boiler, combustion chamber there is
design conditions. Although the difference between the profiles some intrinsic irreversibility which cannot, owing to the present
is larger at lower temperatures like 400 ◦ C, they approach each state of technological development, be eliminated. In addition,
1872 S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 1857–1872
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