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Conventional Surface Wellheads PDF
Conventional Surface Wellheads PDF
IC Wellhead System . . . . . . . . . . . . . . . . . . . 5
Casing Head Spools . . . . . . . . . . . . . . . . . . . . . 8 Cameron systems lets you reduce inventory require-
Secondary Seals. . . . . . . . . . . . . . . . . . . . . . . . . 8
Casing Head Spools Comparison . . . . . . . . 9 ments, lower costs and use standard components.
Secondary Seals Comparison. . . . . . . . . . . . 9
Casing Hangers for IC-2 Casing Head pressures up to 30,000 psi. For surface applications,
Housings and Spools . . . . . . . . . . . . . . . . . 11
Auxiliary Equipment
3
Cameron Conventional Wellhead Systems
S CONVENTIONAL WELLHEAD SYSTEM
Designed for use with all well depths and all types of
completions, the Cameron S Conventional Wellhead
System offers the industry’s highest capacity conven- N Lock Screw
T 180°F
E 82°C SB-5
M
P 150°F
65°C
E
R
A
SB-3 Single P Seal
T 100°F
U 38°C
R U T S P SB-6
E S Casing Head
50°F Housing
R 10°C
A
N
G
0°F
E -17°C
SB-3
-20°F Casing Hanger
-29°C
0 10% 20% 30% 40% 50% 60% 70% 80%
4
SURFACE SYSTEMS
IC-2 Casing
Hanger
IC CASING HANGER APPLICATION CHART
T
E
M
P 150°F
65°C
E
R
A
T 100°F
U 38°C
R U T S P IC-1
Single P Seal
E
IC-1-P
50°F
R 10°C IC-2
A
N
G
IC-2 Casing Head 0°F
E
Housing -17°C
-20°F
-29°C
0 10% 20% 30% 40% 50% 60% 70% 80%
IC-2 Casing
Hanger Hang-Off Capacity (% of Pipe Body Yield)
(Operating conditions verified by API 6A,
17th Edition, Appendix F testing)
5
SURFACE SYSTEMS
TUBING HANGERS
Tubing hangers are available for single, dual and metal-sealing completions.
A N D
S P O O L S
TUBING SPOOLS
Two tubing spool designs are available for standard
T U B I N G
C CD-2 MTBS
(Single Completions Only) (Single or Dual Completions) (Metal)
CASING
HANGERS
Three slip-type casing
H A N G E R S
CASING SPOOLS
The S and IC-2 Casing Spools have
several options for top connections. S/IC-2 S-11/IC-2-BP S-3/IC-2-L
One option features no lock screws;
another features two lock screws
180° apart; and the final option
A N D
features multiple lock screws Top flange lock screw configurations available for S and IC-2 Casing Spools.
depending on the flange size. *Note: Lock screws may not be used with SB-5, IC-1 or IC-1-P slips.
S P O O L S
S IC-2
C A S I N G
S E C O N D A RY S E A L S
A variety of secondary seals
are available to fit S and
IC-2 Casing Spools as well CANH™ Single P Double P Single T Double T NX Bushing
as the C, CD-2 and MTBS (For use with S spool only)
Tubing Spools.
CASING
H A N G E R S
HANGERS
Three slip-type casing
hangers are available for
the S and IC Casing Head SB-3 SB-5* SB-6 IC-1* IC-1-P* IC-2
Housings. Each hanger
has a specific application.
In addition, there are
mandrel-type casing hang-
C A S I N G
*Note: Lock screws may not be used with SB-5, IC-1 or IC-1-P slips.
depending on the flange size.
S IC-2
Bottom Connections available for S and IC-2 Casing Head Housings
Top flange lock screw configurations available for S and IC-2 Casing Head Housings.
*Note: Lock screws may not be used with SB-5, IC-1 or IC-1-P slips.
S IC-2
6
SURFACE SYSTEMS
sealing connection suitable for working pressures up casing sizes, the O-ring seal option is not available. The
to 10,000 psi. The CAMFORGE system minimizes rig time O-ring seal requires only one external weld. Slip-on weld
and the duration of open hole time without BOP connections include a 1/2” line pipe test port to validate
protection. Annulus hydro-testing simulates working the integrity of both the weld and the O-ring seals.
conditions prior to BOP nipple-up.
CASING BOX THREAD When threaded connections are
SLIP-ON WELD Slip-on weld bottom connections are specified for casing heads, casing threads are used. In
standard with O-rings for both S and IC-2 casing heads this case, the standardized lower connection outside
with 10-3/4” or smaller casing preparations. For larger diameter allows use of raw material for either S or IC-2
style heads.
SlipLock Casing
Connection System
CAMFORGE Casing
Connection System
CR Landing Base
(Optional)
7
Casing Head Spools
The casing spool seals off the surface casing string,
and its landing bowl provides support for the next
casing string.
SECONDARY SEALS
Cameron offers a wide range of secondary seals for use
in casing and tubing spools. These secondary seals are
installed in the bottom of spools with corresponding
S Casing Head Spool
preps. Secondary seals include single P Seals, Double P
Seals, Single T Seals, Double T Seals, NX Bushings,
X Bushings and proprietary CANH™ Seals.
Top flange lock screw configurations available for S and IC-2 Casing Spools.
*Note: Lock screws may not be used with SB-5, IC-1 or IC-1-P slips.
S IC-2
8
SURFACE SYSTEMS
SECONDARY SEALS
Single P Seal S, S-11, S-3, IC-2, IC-2-BP, IC-2-L C, CD-2, MTBS Moderately Severe 5000 Elastomeric Plastic Packing
Double P Seal S, S-11, S-3, IC-2, IC-2-BP, IC-2-L C, CD-2, MTBS Moderately Severe 15,000 Elastomeric Plastic Packing
SIngle T Seal S, S-11, S-3, IC-2, IC-2-BP, IC-2-L C, CD-2, MTBS Standard 5000 Elastomeric Radial Interference
Double T Seal S, S-11, S-3, IC-2, IC-2-BP, IC-2-L C, CD-2, MTBS Moderately Severe 10,000 Elastomeric Radial Interference
X, NX Bushing S, S-11, S-3, IC-2, IC-2-BP, IC-2-L C, CD-2, MTBS Moderately Severe 5000 Elastomeric Plastic Packing
CANH Seal S, S-11, S-3 C, CD-2, MTBS Severe/Corrosive 20,000 Metal Flange Make-up
9
Casing Hangers
CASING HANGERS FOR S CASING HEAD tightening the cap screws. The seal can be replaced
HOUSINGS AND SPOOLS with the full-rated load on the hanger.
Cameron S Casing Head Housings and Spools accept all
three hangers in the SB hanger family. SB hangers can SB-5 CASING HANGER The SB-5 Casing Hanger is a
be lowered through the BOP as soon as the cement wrap-around slip and seal assembly designed for 10,000
plug hits bottom. Once in place, they support the entire and 15,000 psi WP
casing weight and seal the annulus. Mandrel style service. It is rated
casing hangers also can be supplied. for a hang-off
The unique slip design of the SB family of hangers capacity of 80 percent
achieves controlled friction when precision-machined of pipe body yield.
slips with sharp inner teeth securely bite the casing. Like the other slips in
Dull outer teeth on the back side contact the slip bowl. the SB family, it requires a load of only 15,000 pounds
Because these hangers are installed in the double 45˚ to set the seal. In addition, the seal can be re-energized
shoulder housing design, the mechanical load is by tightening the cap screws. The seal can be replaced
completely separated from the hydraulic load. This with the full-rated load on the hanger. The SB-5 Casing
separation permits the assembly to hold full test Hanger can be used only in the Type S spool; it cannot
pressure without changing deflection of casing in the be used with spools supplied with lock screws.
pressured zone, though the slip load can vary from
zero to full joint strength. SB-6 CASING HANGER The SB-6 Casing Hanger is a
wrap-around slip
SB-3 CASING HANGER The SB-3 Casing Hanger is a and seal assembly
wrap-around slip and seal assembly designed for 5000 designed for 5000
psi WP service. It psi WP service. It is
is rated for a rated for a hang-off
hang-off capacity capacity of 70 percent
of 80 percent of pipe of pipe body yield. Like the other slips in the SB family,
body yield. Like the it requires a load of only 15,000 pounds to set the seal.
other slips in the SB The seal can be re-energized by tightening the cap
family, it requires a load of only 15,000 pounds to set screws and can be replaced with the full-rated load on
the seal. In addition, the seal can be re-energized by the hanger.
10
SURFACE SYSTEMS
CASING HANGERS FOR IC-2 CASING HEAD IC-1-P CASING HANGER The IC-1-P Casing Hanger is a
HOUSINGS AND SPOOLS one-piece, non-automatic, wrap-around hanger that is
Cameron IC-2 Casing Head Housings and Spools accept ideal for use when casing weight is insufficient to ener-
all three hangers in the IC hanger family. Cameron offers gize the hanger
a selection of IC hangers using manually energized seals seal. The seal is
or weight-set seals, depending upon application require- energized using
ments. IC hangers are available in one-piece and two- cap screws and can be
piece designs, so use of IC-2 equipment for different replaced with rated
applications can be varied by slip selection alone. load on the hanger.
IC hangers land on the single 45˚ shoulder in IC-2 bowls. This hanger can be used only in the IC-2 bowl profile; it
Mandrel style casing hangers also can be supplied. cannot be used with spools provided with lock screws.
IC-1 CASING HANGER The IC-1 Casing Hanger is an IC-2 CASING HANGER The IC-2 Casing Hanger is a
independent slip and seal assembly. The slip assembly is wrap-around hanger with an annulus seal. This hanger
latched around the casing and lowered into the casing is energized by casing weight, which varies with the
head. The seal casing and slip
assembly is size. The hanger
installed over the uses a heavy-duty
casing after it is cut latch and hinge design
off. Pressure applied that creates a reliable,
to the top of the seal strong and stable
assembly is transferred to the casing head, not to the hanger structure after closing. The hinge mechanism
slips. The IC-1 hanger can be used only in the IC-2 bowl enables the hanger halves to pivot out of the way
profile; it cannot be used with spools provided with during “wrap-around.” Tapered “rough backs” allow
lock screws. a quick, secure bite of the casing, restrict continued
downward movement, and prevent collapse of the
casing. A guide ring maintains slip alignment during
installation and operation.
11
Tubing Spools and Hangers
TUBING SPOOLS AND HANGERS ment and Christmas trees to suit all tubing programs for
Cameron’s wide variety of tubing spools and hangers working pressures up to 30,000 psi. From low-pressure
suits all types of completions — single, dual, high conventional equipment to systems for severe service
pressure and severe service. and geothermal applications, Cameron can supply the
Cameron uses a standard C profile for tubing spools. completion components.
Use of this profile allows Cameron to offer the widest
possible array of tubing hanger choices while minimiz- SELECTING A COMPLETION SYSTEM The first step in
ing tubing spool requirements. Of the tubing hangers determining which Cameron completion system is best
offered, all but one — the MTBS (designed for critical for your application is to determine the tubing hanger
service applications) — fit the C profile. style to be used (see chart on page 13). Each hanger
Like our wellhead components, all Cameron comple- profile is unique and is generally compatible with only
tion components meet or exceed API 6A specifications. a limited number of casing head and spool bowls.
These products include a full line of completion equip-
C
(Single Completions Only)
CD-2 MTBS
(Single or Dual Completions) (Metal)
12
SURFACE SYSTEMS
Completion Type
Single • • • • • •
Dual • • •
Coupling Assembly • •
Tubing Hanger Type Mandrel • • • •
Split Dual Mandrel • • •
5000 psi WP •
Working Pressure
10,000 psi WP • • •
15,000 psi WP • • • •
20,000 psi WP •
Annulus Seal Type Elastomer • • • • • • • •
Metal •
Neck Seal Type Elastomer • • • •
Metal • • •
No • • • •
Control Line Capability Standard, Continuous • • •
Optional, Non-Continuous • •
TUBING SPOOL COMPARISON
13
Single Completions
TUBING SPOOLS FOR SINGLE COMPLETIONS around style casing hanger. The HT-2 is the preferred
Cameron’s C Tubing Spool is the standard spool for design for stainless steel applications. It incorporates a
single completions in 7-1/16” and 9” nominal top suspension nut that allows installation without rotating
flange sizes. The IC-2-L Spool is used for 11” and the Christmas tree. Both assemblies are rated up to
13-5/8” nominal tubing spools. Features include: 10,000 psi WP and are easy and quick to install without
special running tools.
BOWL DESIGN A straight bore with a single 45˚
shoulder design provides support for the tubing load HT AND HT-2 COUPLINGS Both designs include coarse
and reduces the risk of bowl damage from drill stem ACME threads, which make up easily with minimum
rotation. This design minimizes hoop load on the spool risk of damage. Self-energizing seals isolate threads
while maintaining high hanging capacity. from well fluids, allowing testing of the flange ring
gasket.
TUBING HANGER COMPATIBILITY The tubing spool
accommodates a wide variety of tubing hangers for single HT AND HT-2 ADAPTERS Both adapter top and bottom
completions including HT, HT-2, C-SRL-CL, T, T-CL and CXS connections are normally configured with a flanged
designs. See the following page for more information. bottom and studded top, providing a test port for veri-
fication of the adapter flange connection and coupling
TYPE N LOCK SCREWS Reliable Type N Lock Screws fea-
seal integrity.
ture packing installed in front of the threads to prevent
any contamination of threads by well-bore fluids and to HT-2 SUSPENSION NUT The HT-2 Suspension Nut is
help eliminate build-up of made of a high-strength, low-alloy, gall-resistant mate-
solids behind the screw. rial. A coupling seal isolates the nut from flow pressure,
See page 18 for more infor- preventing corrosion.
mation on Type N Lock C TUBING HANGER The C Tubing Hanger is a wrap-
Screws. around, slip and seal assembly. The annulus seal is ener-
SIDE OUTLETS Line-pipe gized by tubing weight or tie-down screws and controls
threaded and studded out- pressure in the casing annulus during installation of the
lets are available. Christmas tree.
Studded outlets are
threaded for valve The T, T-CL, C-SRL-CL and CXS Tubing Hangers are single
removal plugs. C Tubing Spool completion, mandrel-type hangers for use in either the
C Tubing Spool or the CD-2 Tubing Spool.
SECONDARY SEALS C Tubing Spools are available with
Single and Double P, Single and Double T, and NX T TUBING HANGER The T Tubing Hanger withstands
Bushing and CANH secondary seals. See pages 8-9 for the stress of high pressure and corrosive or erosive ele-
more information. ments associated with well flow. Its flexible neck main-
tains the metal seal despite thermal or pressure cycling.
TEST AND INJECTION PORTS All test ports are metal
sealing and are designed to allow venting. Injection T-CL TUBING HANGER The T-CL Tubing Hanger with-
ports include buried check valves. See page 18 for more stands stress of high pressure and corrosive or erosive
The HT and HT-2 Tubing Hanger Assemblies are single C-SRL-CL TUBING HANGER The C-SRL-CL Tubing Hanger
completion hanger assemblies for use in either the C incorporates a pressure energized SRL neck seal, which
Tubing Spool or the CD-2 Tubing Spool. Both designs are accommodates vertical movement in the tubing hanger
made up of a coupling, an adapter and a Type C wrap- during BOP testing. A control line exit block is available
14
SURFACE SYSTEMS
T C and CD-2 Mandrel 15,000 Lock Screws Elastomer Metal Not Available Standard
T-CL C and CD-2 Mandrel 15,000 Lock Screws Elastomer Metal Continuous Standard
C-SRL-CL C and CD-2 Mandrel 15,000 Lock Screws Elastomer Metal Continuous Standard
CXS C and CD-2 Mandrel 10,000 Lock Screws Elastomer Elastomer Optional Standard
MTBS MTBS Mandrel 20,000 Lock Screws Metal Metal Continuous Standard
in either a bull plug style or block needle valve style. CXS TUBING HANGER The CXS Tubing Hanger includes
The C-SRL-CL hanger should be used in 7-1/16” 10,000 psi two elastomeric neck seals that may be used to isolate
Type C Tubing Spools. one control line.
15
Dual and Critical Service Completions
TUBING SPOOLS FOR DUAL COMPLETIONS SIDE OUTLETS Spools are available with line pipe
The CD-2 Tubing Spool features the same bowl as the threaded and studded outlets. Studded outlets are
C Tubing Spool but incorporates alignment pins for threaded for valve removal plugs.
dual completions. The CD-2 also can be used for single SECONDARY SEALS CD-2 Tubing Spools are available
completions by retracting with Single and Double P, Single and Double T and
the alignment pins. NX Bushing secondary seals. See pages 8-9 for more
Features include: information.
BOWL DESIGN A straight TEST AND INJECTION PORTS All test ports are metal
bore with a single 45˚ shoulder sealing and are designed to allow venting. Injection
design provides support for the ports include buried check valves. See page 18 for more
tubing load and reduces information.
the risk of bowl damage
due to drill stem rotation. CD-2 Tubing Spool
TUBING HANGERS FOR DUAL COMPLETIONS
This design minimizes hoop load on the spool while
Cameron’s dual completion tubing hangers include
maintaining high hanging capacity.
three designs: the CD-2N Tubing Hanger, CD-T Tubing
TUBING HANGER COMPATIBILITY The tubing spools Hanger and CD-T-CL Tubing Hanger. These hangers—
accommodate a wide variety of tubing hangers for sin- used with the CD-2 Tubing Spool—are split dual man-
gle completions including HT, HT-2, C-SRL-CL, T, T-CL drel style hangers that can be run and pulled independ-
and CXS designs for single completions and the CD-2N, ently. The alignment slots are located below the load
CD-T and CD-T-CL hangers for dual completions. shoulder to protect the alignment pins from tubing
TYPE N LOCK SCREWS Reliable Type N Lock Screws fea- weight, allowing maximum load capacity.
ture packing installed in front of the threads to prevent
contamination of the threads by wellbore fluids and to
help eliminate build-up of solids behind the screw. See
page 18 for more information.
16
SURFACE SYSTEMS
TUBING SPOOLS FOR SIDE OUTLETS MTBS Spools are available with studded
CRITICAL SERVICE COMPLETIONS outlets threaded for valve removal plugs.
The MTBS Tubing Spool is a single completion, metal-to-
SECONDARY SEALS MTBS Tubing Spools are available
metal sealing spool for critical service applications to
with Single and Double P, Single and Double T and NX
20,000 psi WP. Features
Bushing and CANH secondary seals. See pages 8-9 for
include:
more information.
METAL-TO-METAL SEALING
TEST AND INJECTION PORTS All test ports are metal
The MTBS Tubing Spool
sealing and are designed to allow venting. Injection
and MTBS Tubing Hanger
ports include buried check valves. See page 18 for more
provide complete metal-to-
information.
metal sealing. The annulus
seal is squeezed to contact
TUBING HANGERS FOR
parallel cylindrical sealing CRITICAL SERVICE COMPLETIONS
MTBS Tubing Spool
surfaces in the spool bore. The MTBS Tubing Hanger is made of
The annulus seal is set using tubing weight with addi- high alloy materials to withstand
tional pressure load when required. The neck seal is corrosive and high temperature
energized by flange make up. environments. The extended
MTBS TUBING HANGER The MTBS Tubing Hanger is neck ensures positive
made of high alloy materials to withstand corrosive alignment for the seal
and high temperature environments. The extended during installation. The
neck ensures positive alignment for the seal during hanger is reusable, and the
installation. The hanger is reusable, and the metal metal seals are replaceable.
seals are replaceable.
17
Auxiliary Equipment
LOCK SCREWS, TEST PORTS AND INJECTION PORTS
Injection Port
(10,000 psi WP and Below)
Injection Port
(15,000 psi WP and Above)
18
SURFACE SYSTEMS
SURFACE SYSTEMS
PO Box 1212
Houston, Texas 77251-1212
USA
Tel 1-713-939-2211
Fax 1-713-939-2620
5 Mondial Way
Harlington
Hayes, UB3 5AR
England
Tel 44-208-990-1800
Fax 44-208-990-1888
© 2006 Cameron International Corporation | Cameron, CAMFORGE, CANH and SlipLock are trademarks of Cameron International Corporation | TC1261 Rev 1 SWP 4/08 2M