Q. A hot fluid at 10000 kg/hr consisting 50% benzene, 20% styrene, 20% ethylbenzene and 10% water by mass enters a counter current heat exchanger at 200℃ and 4 bar. Water at 60000 kg/hr enters the exchanger at 20℃ and 10 bar. Find out the output parameters of two fluid and heat duty. Given: Exchanger specification: Hot stream outlet vapour fraction is zero No. of shell: 1 Hot fluid is in tube side TEMA shell type: E- one pass shell No. of tube passes: 1 Exchanger orientation: Horizontal Inside shell diameter: 1 meter Tube layout: Total number: 300, length: 3 meter, Pattern: Triangular, pitch: 0.031 meter, material: Carbon steel Tube size: Inner diameter: 0.021 meter, Outer diameter: 0.025 meter No. of baffles, all passes: 5 Baffle cut: 15% All nozzles are 0.1 meter
For Shortcut Heat Exchanger Method:
https://www.youtube.com/watch?v=8K3yHoJJ0jA
For detailed Heat Exchanger Method:
https://www.youtube.com/watch?v=SkJr3ij4MVA&t=26s
Q. design is onetime rating and another time simulation….accurate result in
simulation, why? In cold feed NRTL-RK should be changed in STEAM-TA, why?