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Article history: A potentiometric oxygen sensor was fabricated and applied to detect several volatile organic compounds
Received 29 July 2009 (VOCs; acetic acid, methylethylketone, ethanol, benzene, toluene, o- and p-xylene) at sub-ppm levels
Received in revised form 26 January 2010 in the temperature range of 400–500 ◦ C. The half-cell potential of the Pt electrode responded to the
Accepted 1 February 2010
sub-ppm levels of VOCs in air. The use of a Pt electrode coated with Au was effective in enhancing the
Available online 6 February 2010
sensitivity. The absolute value of the EMF of the separate-type sensors linearly increased with an increase
in the logarithm of VOC concentrations. Both sensing characteristics, a and b, in EMF = a + b log[C] were
Keywords:
improved by the modification of the Pt working electrode with Au. For the planar-type sensor with Pt
YSZ
VOC sensor
and Au-coated Pt electrodes, the EMF responses in some tenth mV were observed for the examined VOCs
Oxygen sensor at 500 ◦ C.
EMF © 2010 Elsevier B.V. All rights reserved.
0925-4005/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.snb.2010.02.001
M. Mori, Y. Sadaoka / Sensors and Actuators B 146 (2010) 46–52 47
ric oxygen sensor with an Au-coated Pt electrode was fabricated For a potentiometric zirconia-based oxygen sensor, the output
and used to determine the feasibility of detecting sub-ppm lev- voltage is interpretable with the thermodynamic relationship for
els of contaminating VOCs in air in an intermediate temperature the reversible transfer of oxygen from cathode to anode for the
region of 400–500 ◦ C. Au coating effects on the sensing behavior Pa (O2 ), Pt/YSZ/Pt, Pc (O2 ) geometry according to the Nernstian-type
were examined. equation. For Sensor-I, the observed EMF responses to the oxygen
concentrations were well fitted to the Nernstian-type equation, and
2. Experimental the electron number for the oxygen sensing reaction evaluated at
400 ◦ C in the 0.1–100% oxygen concentration range was 4 ± 0.2,
An 8YSZ sheet (8 mol% Y2 O3 /ZrO2 , Tosoh Co.) of 200 m in close to the theoretical value [23]. The EMF remained constant dur-
thickness was used as the electrolyte. Platinum electrodes were ing the changes in oxygen concentrations for Sensor-II. Fig. 3 shows
deposited on the surfaces of the 8YSZ sheet by magnetron sput- the EMF responses of Sensor-IV to the oxygen concentrations. For
tering. The thickness of the Pt electrode was about 15 nm. Gold Sensor-IV with Pt and Au-coated Pt electrodes, the EMF values in air
wires were attached onto the corners of the Pt sputtered electrodes (21% O2 ) were very low negative values and approached zero with
(1 × 3 mm2 ) using Pt paste (Tanaka-Matthey Co., TR-7907). The sen- an increase in the operating temperature from 400 to 550 ◦ C. In this
sor with the Pt electrode coated with Au was prepared by a coating case, the Pt electrode was connected to the negative terminal and
of Au paste (Tanaka-Matthey Co., TR-1530). The fabricated sensors the Au-coated Pt electrode was connected to the positive terminal
are illustrated in Fig. 1. The whole sensing elements were then heat- of the electrometer. When the oxygen concentration decreased in
treated at 550 ◦ C in air before the measurements. In relating to the steps, the EMF responded negatively. The EMF responses increased
layer structure of the Au–Pt electrode, the Pt layer formed on the with a decrease in oxygen concentrations and also decreased with
8YSZ was over-coated with Au by magnetron sputtering and then an increase in the temperature. These observed EMF responses to
heat-treated at several temperatures in air. The treated electrode the oxygen concentrations suggested that the EMF is indirectly
was analyzed with XPS in a high vacuum. The observed depth pro- related to the oxygen concentration of test gas and that the Nernst
files of Au and Pt of the electrode layer suggested that each element, equation in Eq. (1) can be rewritten as the following:
Au and Pt, diffused to each layer by the heat-treatments. Both Au- EMF = (RT/4F)ln{[O2c (ad)]/[O2a (ad)]} (4)
rich and Pt-rich layers were clearly detected and the content of Au in
the Pt layer decreased monotonically from the interlayer of Au and or
Pt to the surface of the 8YSZ. More detailed results will be appeared
in elsewhere. SEM photographs of the surface of electrodes are EMF = (RT/2F)ln{[Oc 2− ]/[Oa 2− ]} (5)
Fig. 5. EMF responses to the toluene concentration of Sensor-I with at 500 ◦ C. Test
Fig. 3. EMF responses to oxygen concentrations of a planar-type sensor with Pt and
gas was changed from air to toluene-containing air and then returned. Concentration
Au-coated Pt electrodes. Test gas was changed from 21% oxygen to nitrogen in steps
of toluene is denoted in the figure.
and returned also in steps. The concentration of oxygen in % is denoted in the figure.
Fig. 4 shows the EMF response for 0.5 ppm VOCs of Sensor-IV
where [O2c (ad)] and [O2a (ad)] are the adsorbed oxygen concen- at 500 ◦ C. The contamination of 0.5 ppm VOCs induced the EMF
tration at the anode and cathode, respectively, and [O2− ] is the response of Sensor-IV. The EMF responded negatively to the VOCs
oxygen ion concentration at the TPB. EMF responses are related and its magnitude depended on the VOC species. It should be noted
to the change in the oxygen ion activity at the TPB of each elec- that the contamination level was in ppm and the concentration
trode. The observed EMF value suggested that the concentration of of oxygen was 21%. By comparison of the results appearing in
[O2 (ad)] and/or [O2− ] on the Pt electrode covered with Au is lower Figs. 3 and 4, it was confirmed that the observed EMF response
than that of the sole Pt electrode. At a high concentration of oxy- to 0.5 ppm VOCs was larger than that in 21% oxygen without VOCs.
gen, for example, at 21% oxygen, the observed EMF was very low In this case, the half-cell potentials of both the Pt and Au-coated Pt
suggesting that the potential of the half-cell was hardly influenced electrodes responded to the contamination.
by the modification of the Pt electrode with Au. When the oxy- To examine half-cell potential changes with contamination,
gen concentrations decreased, the EMF was shifted to the negative individually, separate-type sensors, Sensor-I and Sensor-III, were
region and then slightly returned as shown in Fig. 3. Reverse ten- fabricated, and one side of the Pt electrode acting as a reference
dencies were observed when the oxygen concentration increased was exposed to uncontaminated air to fix the half-cell potential.
from nitrogen to air in steps. This response behavior may be due Fig. 5 shows the EMF response of Sensor-I to toluene at 500 ◦ C. When
to the difference between the EMF responses to the concentration both electrodes were exposed to uncontaminated air, a negative
at each electrode. These traces suggested that the half-cell poten- EMF value of around −0.005 V was detected. For the separate-type
tial of the Au-coated electrode side decreased in faster than that of sensor, the electrodes were fitted on different surfaces of the YSZ
the Pt electrode side when the oxygen concentration decreased. In sheet and the morphology of the YSZ surface was different in case
relation to the effect of Au coating on the sensing characteristics, a [24]. For Sensor-I, when the electrodes were reversed, the negative
planar-type sensor with Au and Pt electrodes, Pt/YSZ/Au, formed on EMF was changed to positive. The confirmed result suggested that
the same surface of YSZ sheet was fabricated. The EMF value of the the appearance of the negative EMF in air does not originate from
planar-type sensor in 21% oxygen at 400 ◦ C was more minus com- the difference in the temperature of each electrode side. The EMF
pared with that of Sensor-IV and a larger EMF response to minus value in air approached zero from the negative when the operat-
was also observed in lower oxygen concentrations. It should be ing temperature was raised. This is explained by the fact that the
noticed that the use of the Pt electrode coated with Au is effective kinetic difference, due to the difference in surface morphologies
to lower the level of the EMF signal especially in air (21%O2 ). A more of the two sides, might diminish with an increase in the tempera-
detailed result and discussion may be appeared in elsewhere. ture [23,24]. Fig. 6 shows the EMF responses of Sensor-III to toluene
at 500 ◦ C. The over-coating of Au onto the Pt electrode induced a
larger response. The concentration dependence of EMF responses
was also confirmed, and longer response and recovery times were
observed. EMF responses to several VOCs were also examined at
400, 450 and 500 ◦ C. The sensitivity of the device was defined as
the change in EMF (Eq. (6)).
Fig. 6. EMF responses to the toluene concentration of Sensor-III at 500 ◦ C. Test gas
was changed from air to toluene-containing air and then returned. Concentration of Fig. 8. Concentration dependences of the EMF of Sensor-III on VOCs at 400 ◦ C.
toluene is denoted in the figure.
Table 1a
EMF/V at 1 ppm of VOC.
Table 1b
Sensitivity/V decade−1 .
(10)
(11)
(12)
Fig. 13. Correlation between sensing characteristics of Sensor-III at 400 ◦ C and the
Fig. 11. The boiling point and the heat of vaporization at the b.p. of VOCs in liquid boiling point of VOCs.
phase of VOCs.
order of ethanol > MEK > acetic acid. The correlation between EMF
vaporization of the examined VOCs are shown in Fig. 11 [27]. Both responses at 400 ◦ C of Sensor-I and Sensor-III and the boiling point
the boiling point and the heat of vaporization of aromatic com- in ◦ C are shown in Figs. 12 and 13, respectively. For the aromat-
pounds are in the order of benzene < toluene < p-xylene < o-xylene. ics, these characteristics seem to be related to the boiling point of
For oxygenated compounds, the boiling point is in the order of the VOCs. More distinct dependencies of the characteristics were
ethanol ∼ MEK < acetic acid and the heat of vaporization is in the confirmed for Sensor-III than for Sensor-I. Similar tendencies in cor-
relation were also confirmed at 450 and 500 ◦ C. It was noted that
more distinct dependencies of the characteristics was confirmed
for the sensor with the Au-coated Pt electrode than for the sen-
sor with Pt electrode, even the catalytic activity of Au is much
lower than that of Pt. Larger EMF value was observed especially
for ethanol, while the boiling point of ethanol (78 ◦ C) is compa-
rable with that of MEK (80 ◦ C). The heat of vaporization at the
boiling point is 9.3 and 7.5 cal/mol for ethanol and MEK, respec-
tively. A higher surface coverage of VOCs on the electrode surface
may result from a higher boiling point and heat of vaporization.
Anyway, more detailed experiments are needed to discuss about
the selective detection of VOCs.
4. Conclusions
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[10] J.W. Yoon, M.L. Grilli, E. Di Bartolomeo, R. Polini, E. Traversa, The NO2 response Masami Mori received her B. Sci. degree in analytical chemistry from Ehime Uni-
of solid electrolyte sensors made using nano-sized LaFeO3 electrodes, Sens. versity in 2003. She obtained Dr. Eng. degree from Ehime University in 2008.
Actuators B 76 (2001) 483–488. She is a research associate at Department of Materials Science and Engineering
[11] M.L. Grilli, E. Di Bartolomeo, E. Traversa, Electrochemical NOx sensors based on since 2003. Her main interest is nano-particle applications for chemical sensor and
interfacing nano-sized LaFeO3 perovskite-type oxide and ionic conductors, J. catalyst.
Electrochem. Soc. 148 (2001) H98–H102.
Yoshihiko Sadaoka received his M. Eng. degree in industrial chemistry from Ehime
[12] E.L. Brosha, R. Mukundan, D.R. Brown, F.H. Garzon, Mixed potential sensors
University in 1971. He has been on the faculty of engineering at Ehime University
using lanthanum manganate and terbium yttrium zirconium oxide electrodes,
since 1971. He obtained Dr. Eng. degree from Kyushu University in 1979. He is a
Sens. Actuators B 87 (2002) 47–57.
professor at Department of Materials Science and Engineering since 1996. His main
[13] A. Dutta, N. Kaabbuathong, M.L. Grilli, E. Di Bartolomeo, E. Traversa, Study of
interests are inorganic and organic functional materials for chemical sensor and
YSZ-based electrochemical sensors with WO3 electrodes in NO2 and CO envi-
green materials.
ronments, J. Electrochem. Soc. 150 (2003) H33–H37.