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Article history: The effects of bioleaching on sewage sludge pyrolysis were studied. Sewage sludge was treated by
Received 6 March 2015 bioleaching with solid concentrations of 6% (w/v), 8% (w/v), 10% (w/v). Results showed that bioleaching
Revised 22 September 2015 treatment could modify the physicochemical properties of sewage sludge and enhance the metals
Accepted 1 October 2015
removal. The optimum removal efficiencies of heavy metals were achieved with solid concentration of
Available online 21 October 2015
6% (w/v) bioleaching treatment: Cu, 73.08%; Zn, 78.67%; Pb, 24.65%; Cd, 79.46%. The characterization
results of thermogravimetric analysis (TGA) showed that the bioleached sewage sludge with a 6% (w/
Keywords:
v) solid concentration treatment was the easiest to decompose. Pyrolytic experiments of bioleached sew-
Sewage sludge
Bioleaching
age sludge were performed in a laboratory-scale fixed bed reactor. Results indicated that bioleaching
Pyrolysis treatment greatly influenced the product yields and gas composition.
Ó 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.wasman.2015.10.002
0956-053X/Ó 2015 Elsevier Ltd. All rights reserved.
384 Z. Chen et al. / Waste Management 48 (2016) 383–388
et al., 2003). The structures and chemical compositions of feed- 2.3. Sewage sludge characterization
stock can be altered by pretreatment. Such inwardness variations
in the feedstock will lead to the change of reaction mechanism dur- Sewage sludge samples were characterized according to the fol-
ing pyrolysis process. Bioleaching is an environmentally-friendly, lowing parameters: total humic substances (THS) content, humic
efficient and economical pretreatment method for the removal of acid (HA) contents, fulvic acid (FA) contents, element contents
heavy metals from sewage sludge. The generation of acid products and H/C, O/C, N/C ratios.
and the metabolism of bacteria can remove or modify the com- THS were extracted firstly with 0.1 M NaOH and thereafter with
pounds of sewage sludge during bioleaching process. It seems that 0.1 M Na4P2O7 (pH = 10). Suspensions were centrifuged for 0.5 h
the bioleaching can modify the pyrolysis behavior of sewage (3000 rpm). The obtained extracts were acidified with H2SO4
sludge. (pH = 1) after the supernate and coagulation were dialyzed. The
So far, to authors’ knowledge, the effects of bioleaching treat- coagulated HA was re-dissolved with 0.1 M NaOH for 3 times.
ment on sewage sludge compositions, pyrolytic behaviors and pyr- The supernate was referred to fulvic acid (FA). The C contents of
olytic products received little attention. The present study aimed THS, HA and FA were determined by the Walkley–Black method
to evaluate the variations in sewage sludge’s compositions, pyroly- (Nelson and Sommers, 1982).
tic behaviors and pyrolytic products after bioleaching treatment. Ultimate analysis of the sewage sludge samples was measured
by a CHNS/O analyzer (Vario Micro cube, Elementar). Such an anal-
2. Materials and methods ysis gave the weight percent of carbon, hydrogen, and nitrogen in
the samples simultaneously. The weight percent of oxygen was
2.1. Materials determined by difference methods.
The chemical functional groups in sewage sludge samples were
The sewage sludge (SS) used in this study was obtained from an investigated by using FT-IR technique. Sewage sludge samples
urban MSW treatment plant located in Wuhan, Hubei province, were ground to fine particles and mixed with KBr powder. The
China. The dehydrated SS was collected and stored in refrigerator mass ratio of samples to KBr powder was 1:100. The spectral res-
as the original material for bioleaching experiments. Initial pH olution was set at 4 cm1.
value of sewage sludge and moisture content of sewage sludge
was 8.6% and 80.4%, respectively. Heavy metal (Cu, Zn, Pb, and 2.4. Thermogravimetric analysis
Cd) contents of sewage sludge were measured by using an Induc-
tively Coupled Plasma Mass Spectrometry (ICP-MS) instrument Thermogravimetric analysis (TGA) is considered as a powerful
(ELAN DRC-e, PerkinElmer) after dissolved by HNO3:HClO4:HF technique for pyrolysis behaviors characterization. By using TGA,
(3:1:1) solution. The heavy metal contents are 196.43 mg/kg the mass loss and mass loss rate are recorded as a function of tem-
(Cu), 269.72 mg/kg (Zn), 63.21 mg/kg (Pb) and 4.82 mg/kg (Cd). perature and time. The thermogravimetric analysis was carried out
Acidithiobacillus ferrooxidans bacteria which were isolated from using Pyris1 TGA instrument (Perkin Elmer Co., Ltd). TG (%) denotes
sewage sludge were used to perform the bioleaching experiments. the normalized mass loss of the sample during the pyrolysis pro-
The culture medium of 9 K broth (Xiao et al., 2013) was used for cess. DTG (%/min), which denotes the mass loss rate of the sample,
the cultivation of At. ferrooxidans bacteria. Such 9 K broth was pre- is obtained from the first derivative of TG (%) versus time (min).
pared with 3 g/L (NH4)2SO4, 0.1 g/L KCl, 0.5 g/L K2HPO4, 0.5 g/L 3.5 ± 1.0 mg of sample was used in each experiment. Nitrogen with
MgSO47H2O, 0.01 g/L Ca(NO3)2, 44.2 g/L FeSO47H2O (Xiao et al., a flow rate of 100 mL/min was used as carrier gas. All the samples
2013). The pH value was adjusted to 2.00 by H2SO4. were heating from room temperature to 800 °C with a heating rate
of 15 °C/min.
2.2. Bioleaching
2.5. Pyrolysis of sewage sludge samples
Bioleaching experiments were carried out in 2.5 L flask agitated
by stirring at 200 rpm. 1 L of aqueous solution with different sew- The pyrolysis experiments were performed according to a
age sludge solid concentrations (6%, 8% and 10% (w/v)) was added laboratory-scale fixed bed pyrolysis system under atmospheric
into the flasks. The solid concentration of the raw sewage sludge is pressure. The schematic configuration of pyrolysis experiment is
approximately 26% w/v. 10 mL medium contained microorganism illustrated in Fig. 1. Before the experiments, nitrogen (with a con-
in log phase was incubated into the flask and maintained at stant flow rate of 50 mL/min) was injected into the reactor for
30 °C. 4 g FeSO47H2O was then fed into the flask. 150 mL distilled 20 min to maintain an inert atmosphere. Subsequently, the reactor
water was replenished for evaporation per 48 h. was heated in a heating rate of 35 °C/min to achieve the set-point
When the final pH value stabilized at 2 ± 0.1, the bioleaching temperature (800 °C). Then, 5.0 g sewage sludge sample was put
experiment was held for 4 h. Heavy metals leaching efficiency into the stainless steel boat and placed into the middle of quartz
was then investigated according to Eq. (1): tubular reactor. The set-point temperature was considered as the
pyrolytic temperature which would be held for 20 min. During
c0 c1
g ¼ 100 ð1Þ the pyrolysis process, the volatile flowed out of the reactor and
c0
was condensed. By means of such condensation process, the con-
where g denotes the leaching efficiency, %; c0 (mg/kg) and c1 (mg/ densable volatiles (i.e. bio-oil) were captured in the collector.
kg) denote the heavy metal content of raw SS and bioleached SS, And the non-condensable (combustible) gas whose volume was
respectively. measured by a gas flow meter was gathered in a Tedlar sample
After the bioleaching, the flask was left standing for 2 h to sep- bag. The main compositions of non-condensable gas (i.e. H2, CO,
arate the sediment from the liquid phase. The sediment was CO2, CH4) were analyzed with a gas chromatography (9800T) by
washed with excessive distilled water and then was dried at using thermal conductivity detector (TCD) and TDX-01 columns.
105 °C for 24 h. The dried bioleached SS was then crushed and At the end of the pyrolysis, the furnace was cooled down to room
sieved through 2 mm size mesh. The bioleached sewage sludge temperature and the mass of the solid char as well as bio-oil yields
sample with 6% (w/v), 8% (w/v) and 10% (w/v) was named as SS- could be calculated. Each experiment was repeated two times in
6, SS-8 and SS-10, respectively. And the raw sewage sludge sample order to ensure the mass balance and data reliability. The data
was named as raw-SS. reported in this paper were the mean value of twice the data.
Z. Chen et al. / Waste Management 48 (2016) 383–388 385
Fig. 1. Schematic diagram of sewage sludges pyrolysis apparatus. 1. Temperature control; 2. nitrogen gas cylinder; 3. rotameter; 4. thermocouple; 5. stainless steel boat; 6.
horizontal electric furnace; 7. condenser; 8. tar collection bottle; 9. cotton filter; 10. drying tube; 11. gas meter; 12. gas outlet.
3. Results and discussion polymerization degree of organic matter in sewage sludge. Higher
polymerized organic material contains less nitrogenous functional
3.1. Effects of bioleaching on sewage sludge composition groups (Gasco et al., 2005). Therefore, the higher polymerization
degree of bioleached sewage sludge at 6% (w/v) sludge solid con-
During the bioleaching process, the Fe2+ is oxidized into Fe3+ by centration suggests higher dewatering capacity. As can be seen in
At. ferrooxidans bacteria. The Fe3+ is leached in the liquid phase and Table 1, the O/C ratios of SS-6, SS-8 and SS-10 are obviously higher
the sulfuric acid is generated via following chemical reactions: than those of raw-SS. The O/C ratio is not an appropriate parameter
for organic matter, indicating some oxygen can be transferred to
At: ferrooxidans
2FeSO4 þ 0:5O2 þ H2 SO4 ! Fe2 ðSO4 Þ3 þ H2 O ðR-1Þ oxygenous function groups or oxidized during the reaction.
Table 2 lists the total humic substances (THS) content, humic
4Fe2 ðSO4 Þ3 þ 2MeS þ 4H2 O þ 2O2 acid (HA) contents, fulvic acid (FA) contents and HA/FA ratios of
different sewage sludge samples. It can be observed that these
! 2M2þ þ 2SO2
4 þ 8FeSO4 þ 4H2 SO4 ðR-2Þ
parameters of sewage sludge varied significantly after bioleaching.
2+
where MeS denotes the metal sulfide, and M denotes the soluble HA and FA are the main fractions of humic substances. FA, which is
metallic ion. in lower molecular weight and lower carbon content than HA, con-
The production of sulfuric acid leads to the pH value decrease, tains higher oxygen in the form of functional groups (Rodriguez
which is beneficial to the solubilization of sludge-borne metals. et al., 2014). In addition, HA is soluble in alkali but insoluble in
Bioleaching process has been proven to be capable of sewage acid, while the FA is soluble in both alkali and acid. After bioleach-
sludge digesting, dewatering ability improvement and organic ing, the HA and FA contents of sewage sludge have increased. But
compounds modifications. the HA content decreases with the increase of bioleached solid
Table 1 gives the ultimate analysis results of sewage sludge concentrations from 0.79% (SS-6) to 0.49% (SS-10). It possibly attri-
samples. Variations in the C, H, O, N contents and H/C, O/C, N/C butes to the precipitation of HA under acid condition during the
ratio demonstrate that the organic matter composition of sewage bioleaching process. Furthermore, the acidification rate of sewage
sludge has been changed by bioleaching treatment. Compared with sludge decreases as the solid concentration increases (high pH),
the raw SS (i.e. raw-SS), the H/C and N/C ratios both decrease but which enhances the HA solubilization. The FA content in
the O/C ratio of sewage sludge increases after bioleaching. The bioleached sewage sludge is a little higher than that of raw-SS.
H/C ratio decreases with the solid concentrations of bioleaching Meanwhile, the FA content decreases with the solid concentration
treatment, from 2.87 (raw-SS) to 2.51 (SS-10). Meanwhile, the increasing from 2.54% (SS-6) to 2.46% (SS-10), because the hydrol-
H/C ratio decreases from 2.77 to 2.51 as the solid concentration ysis of polymerized organic matter generates more oxidized and
increases from 6% to 10% (w/v). The phenomenon of H/C, N/C light molecular compounds which are similar to the FA fraction
and O/C ratios variations suggests that the bioleached sewage under higher acidification rate (Gasco and Lobo, 2007). The HA/
sludge samples show more aromatic groups than raw-SS samples. FA ratio denotes the humic transformation degree. The HA/FA ratio
It could be caused by the solubilization of light organic compounds inversely relates to the N/C ratio which can be used to compare the
during the bioleaching process (Gasco and Lobo, 2007). One feature polymerization degree (Iakimenko et al., 1996).
is that the SS-6 exhibited higher H/C ratio than the other SS sam- Table 3 gives heavy metal contents of the raw-SS and
ples. This indicates that the bioleaching with 6% (w/v) solid con- bioleached sewage sludge. It is obvious that the bioleaching treat-
centrations shows the optimal performance for the presence of ment can reduce the heavy metal contents in sewage sludge. For
elevated aliphatic carbon and long chains (with CH2 groups) (Cao these four heavy metals, the highest removal efficiencies (g) are
et al., 2011; Gasco et al., 2005). The higher aliphatic carbon all obtained at the solid concentration of 6% (w/v) and follow the
content is beneficial to the generation of alkane gaseous or light order of Cd > Zn > Cu > Pb. Similar orders also can be found for
aromatic hydrocarbon. The N/C ratio can be used to express the the 8% (w/v) and 10% (w/v) solid concentration bioleaching
Table 1
Ultimate analysis of sewage sludge samples.
Table 2
Properties of sewage sludge samples.
Table 3
Heavy metal contents (mg/kg) in sewage sludge (SS) and corresponding bioleaching efficiency (g, Eq. (1)).
Cu Zn Pb Cd
Raw SS c0 c0 c0 c0
Raw-SSa 196.43 ± 3.20 269.72 ± 1.78 63.21 ± 3.27 4.82 ± 0.84
Bioleached SS c1 g (%) c1 g (%) c1 g (%) c1 g (%)
SS-6b 52.87 ± 2.48 73.08 57.53 ± 1.49 78.67 47.63 ± 3.01 24.65 0.99 ± 0.05 79.46
SS-8b 87.42 ± 2.91 55.50 98.85 ± 0.88 63.35 51.12 ± 2.64 19.13 1.66 ± 0.04 65.56
SS-10b 105.21 ± 2.83 46.44 129.11 ± 2.72 52.13 53.52 ± 2.82 15.33 2.01 ± 0.11 58.30
a
Heavy metal contents of raw SS, c0 in Eq. (1).
b
Heavy metal contents of bioleached SS, c1 in Eq. (1).
Z. Chen et al. / Waste Management 48 (2016) 383–388 387
alkanes and long fragment alkenes). Besides, the formed free radi-
cals can be mutually combined freely with the hydrogen atom.
Other bonds also start to break and generate more free radicals,
which induces the polymerization and cyclization reactions. There-
fore, the main primary pyrolysis products are char, small molecule
gases (CO, CO2) and macromolecular condensable volatiles. As the
temperature increases, the secondary reactions of tar cracking and
shifting, such as decarboxylation, decarbonylation, dehydrogena-
tion, cyclization, aromatization and polymerization, contribute to
the thorough reaction of the pyrolysis (Li et al., 2007). Afterward,
the light vapors underwent series reactions and are cracked to
form H2, CO, CO2, alkanes, alkenes, and aromatic hydrocarbons.
In this study, the pyrolysis experiments of sewage sludge were
carried out in the reactor at temperature of 800 °C. The results of
product distribution and gas compositions are depicted in Figs. 5
and 6. As shown in Fig. 5, the gas product yield of bioleached sew-
age sludge is larger and the char yield is less than that of the raw
sewage sludge. Meanwhile, the tar yield also changes slightly.
Fig. 3. TG (weight loss vs. temperature) curves of sewage sludge samples.
The variations in pyrolysis products (char, tar and gas) mainly
attribute to the changes in the characteristics of sewage sludge
120–395 °C denote the preliminary decomposition stage of the after bioleaching, such as the compositions change (Tables 1 and
organics in sewage sludge samples. In temperature range about 2) and the removal of heavy metals (Table 3). However, the gas
395–600 °C, obvious peaks also can be observed, which denotes yield gradually decreases with the increase of solid concentration.
the secondary decomposition stage of the organics. The weight loss In addition, no remarkable change is observed for the tar yield.
rate of SS-6 in the secondary decomposition stage is higher than
the rest samples at any same temperature point. It indicates that
the organics of SS-6 is easier to decompose than the other samples.
60
In addition, the DTG curves of bioleached sewage sludge (SS-6, SS-8
and SS-10) are more intensive to the temperature than the raw-SS.
SS-6
50 SS-8
SS-10
3.3. Pyrolysis products Raw SS
Percentage (wt.%)
40
It is believed that the organic matter in sludge mainly consisted
of fat, protein, carbohydrate, and cellulose (Kapanen et al., 2013). 30
The main functional groups of these organic compounds include
carboxylic acid, carbonyl, amide, amine, methyl and aromatic.
20
With the primary thermochemical decomposition of sewage
sludge, the instability C@O of macromolecular organic matter
begins to break and generate CO and CO2. Then, the CAC and 10
CAH bonds are ruptured to form the free radicals which are further
recombined into low molecular compounds. However, the CAC 0
bond could be easily broken since the bond energy of CAC Gas Char Tar
(346.9 kJ) is lower than that of CAH bond (413.84 kJ) (Sorum Product
et al., 2001). In general, the cleavage of alkanes which contains
more carbon atoms will form new kinds of alkanes (short fragment Fig. 5. Products percentages obtained by sewage sludge pyrolysis.
40
SS-6
SS-8
SS-10
32
raw-SS
Percentage (wt.%)
24
16
0
H2 CO CO2 CH4
Gas composition
Fig. 4. DTG curves (weight loss rate vs. temperature) of sewage sludge samples. Fig. 6. Compositions of gas derived from sewage sludge samples pyrolysis.
388 Z. Chen et al. / Waste Management 48 (2016) 383–388
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of Huazhong University of Science and Technology for carrying out bioleaching combined with Fenton-like reaction to remove heavy metals from
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