Hot Water System Design Manual

Hot Water System
Design Manual
Plumbing schematics for single
and multiple Rinnai tankless
water heaters in use with
domestic systems, recirculation,
and storage tanks.
Table of Contents
Certifications............................................................ 3, 4 Non-condensing Water Heaters
Rinnai Accessories ..................................................... 4 Drawing No. Description
Model Applicability ...................................................... 5 WH1 1 Basic Piping ......................................... 25
Water Quality and Scale ............................................. 6 WH2 2 Basic Piping ......................................... 26
Pump Sizing for Circulation ....................................... 7 WH3 3 Basic Piping ......................................... 27
Tank Water Heaters in a Circulation Loop ................ 8 WH5 5 Basic Piping ......................................... 28
Additional Guidelines ................................................. 8 WH6 6 Basic Piping ......................................... 29
Pump Sizing for Storage Tank Applications ............ 9 WH1-F 1 Optional freeze protection.................... 30
Pressure Loss Curves - Non Condensing Models . 10 WH2-F 2 Optional freeze protection.................... 31
Pressure Loss Curves - Condensing Models ......... 11 WH3-F 3 Optional freeze protection.................... 32
WH6-F 6 Optional freeze protection.................... 33
Condensing Water Heaters WH1-C 1 Circulation system ............................... 34
Drawing No. Description WH1-C-O 1 Circulation system - Option.................. 35
CWH1 1 Basic Piping ......................................... 12 WH2-CP 2 Circulation system ............................... 36
CWH1-C 1 Circulation system................................ 15 WH5-CP 5 Circulation system ............................... 39
CWH1-C-O 1 Circulation system - Option .................. 16 WH6-CP 6 Circulation system ............................... 40
CWH2-C 2 Circulation system................................ 17 WH1-CD 1 Demand circulation system.................. 41
CWH3-C 3 Circulation system................................ 18 WH1-CD-O 1 Demand circulation system - Option .... 42
CWH4-C 4 Circulation system................................ 19 WH1-BC 1 Backup storage and circulation ........... 43
CWH3-BC 3 Backup storage and circulation............ 22 WH6-BC 6 Backup storage and circulation ........... 46
CWH4-BC 4 Backup storage and circulation............ 23 WH1-A1-CD 1 Demand circulation with 1 Rinnai
hydronic furnace .................................. 47
CWH6-BC 6 Backup storage and circulation............ 24
WH1-A1-CP 1 Combination system with 1 Rinnai
hydronic furnace .................................. 48
WH2-A2-CP 1 Combination system with 2 Rinnai
hydronic furnaces ................................ 49
Maintenance Procedure
M-1-F 1 Maintenance flush procedure .............. 50
2
Certifications
Indoor Water Heaters Outdoor Water Heaters
Trade Name CSA Listing Trade Name CSA Listing
V53i ...................... REU-VB2020FFU-US-(N, P) V53e ........................REU-VAM1620W-US-(N, P)
R50LSi .................. REU-VA2019FFUD-US-(N, P) * R63LSe ...................REU-VA2024WD-US-(N, P) *
R75LSi .................. REU-VB2528FFUD-US-(N, P) * R63LSe2 .................REU-VA2024WD(A)-UC-(N, P) *
R75LSi .................. REU-VA2528FFUD(A)-UC-(N, P) * R75LSe ...................REU-VB2528WD-US-(N, P) *
R75LSi .................. REU-VA2528FFUD(A)-US-(N, P) * R75LSe ...................REU-VA2528WD(A)-UC-(N, P) *
R75LSi .................. REU-VA2528FFUD-US-(N, P) * R75LSe ...................REU-VA2528WD(A)-US-(N, P) *
R94LSi .................. REU-VB2735FFUD-US-(N, P) * R75LSe ...................REU-VA2528WD-US-(N, P) *
R94LSi .................. REU-VA2535FFUD-UC-(N, P)* R94LSe ...................REU-VB2735WD-US-(N, P) *
R94LSi .................. REU-VA2535FFUD-US-(N, P)* R94LSe ...................REU-VA2535WD-UC-(N, P) *
R98LSi .................. REU-VA3237FFU-US-(N, P) * R94LSe ...................REU-VA2535WD-US-(N, P) *
R98LSiASME........ REU-VA3237FFU-ASME-(N, P) * R98LSe ...................REU-VA3237W-US-(N, P) *
R53i ...................... REU-V2520FFU-US-(N, P) R98LSeASME .........REU-VA3237W-ASME-(N, P) *
C53i ...................... REU-V2520FFUC-US-(N, P) * R42e .......................REU-V1616W-US-(N, P)
R53i ...................... REU-V2520FFUD-US-(N, P) C42e .......................REU-V1616WC-US-(N, P) *
C53i ...................... REU-V2520FFUCD-US-(N, P) * R53e .......................REU-V2020W-US-(N, P)
R85i ...................... REU-V2532FFU-US-(N, P) C53e .......................REU-V2020WC-US-(N, P) *
C85i ...................... REU-V2532FFUC-US-(N, P) * R70e .......................REU-V2526W-US-(N, P)
R85iPLUS ............. REU-V2532FFUD-US-(N, P) R85e .......................REU-V2532W-US-(N, P)
C85iPLUS ............. REU-V2532FFUCD-US-(N, P) * C85e .......................REU-V2532WC-US-(N, P) *
R98i ...................... REU-V3237FFU-US-(N, P) R85ePLUS ..............REU-V2532WD-US-(N, P)
C98i ...................... REU-V3237FFUC-US-(N, P) * C85ePLUS ..............REU-V2532WCD-US-(N, P) *
R98iASME ............ REU-V3237FFU-ASME-(N, P) R98e .......................REU-V3237W-US-(N, P)
C98iASME ............ REU-V3237FFUC-ASME-(N, P) * C98e .......................REU-V3237WC-US-(N, P) *
RC80HPi............... REU-KA2530FFUD-US-(N, P)* R98eASME .............REU-V3237W-ASME-(N, P)
RC98HPi............... REU-KA3237FFUD-US-(N, P)* C98eASME .............REU-V3237WC-ASME-(N, P) *
RC80HPe ................REU-KA2530WD-US-(N, P)*
* authorized for commercial use RC98HPe ................REU-KA3237WD-US-(N, P)*
Energy Star Qualified
The models listed above have received the following certifications except where noted:
Certified to applicable U.S. Energy efficiency certified by
standards for appliances using Gas Appliance Manufacturers
gas or other petroleum fuel. Association (GAMA),
www.ahrznet.org
Certified to applicable Canadian Meets the California Energy
standards for appliances using Commission (CEC) standards
gas or other petroleum fuel.
Meets California and Texas NOX
Certified by the Uniform emission rules
Plumbing Code (UPC)
Approved by the Commonwealth
of Massachusetts
Certified by National Sanitation
Foundation (NSF), www.nsf.org Approved for installations in New
York City
(indoor models must use the
NSF approved top guard)
Energy Star Qualified (models
REU-VAM1620W is not NSF indicated with )
approved
3
Certifications
R
R98LSiASME R98iASME R98eASME
R98LSeASME C98iASME C98eASME
These models are built in accordance with the requirements of the ASME Boiler and
Pressure Vessel Code and received the Certificate of Authorization from the National
Board. The heat exchanger has the NB and the HLW stamps.
Rinnai Accessories
Multiple Unit Connections (refer to model applicability)
MSA Controller: The MSA controllers (Pack A) and cables (Pack B) are optional accessories that electronically
connect 2 to 5 water heaters and allows them to function as one hot water source. Two water
heaters require one MSA Pack A. Each additional water heater beyond two requires one MSA
Pack B.
EZConnect: The EZConnect cable is an optional accessory that electronically connects 2 water heaters and
allows them to function as one hot water source.
PVA Valves: Pressure activated valves that allow each water heater (max 5) to turn on as necessary to meet
the demand for hot water. A PVA valve is also useful when dedicating one Rinnai in a multiple
Rinnai system for hot water circulation. The PVA valve will allow flow from the cold water supply
to the dedicated unit when a differential pressure is exerted on the PVA valve due to domestic
demand.
Guidelines for • Do not install both the EZConnect and the MSA packs because they are not designed to operate
multiple unit together.
connections: • Water heaters connected with the EZConnect Cable or the MSA packs cannot be used for the
bathfill function.
• Temperature settings can only be changed on the controller for the primary unit.
• Do not use the EZConnect or MSA packs with storage tank applications.
Rinnai Installation Kits - available with threaded (F) or sweated (C) connections; provides isolation valves, pressure
relief valve, and full port drains with easy union installation
For models below 200,000 Btuh For models above 200,000 Btuh
MRIK-T, Brass, 3/4” - FNPT X FNPT (threaded) WRIK-LF-32F, Lead Free, 3/4” - E2 version,
FNPTX FNPT, (threaded)
MRIK-LF-T, Lead Free, 3/4” - FNPT XFNPT (threaded)
MRIK-S, Brass, 3/4” - FNPT X (Sweat)
MRIK_LF_S, Lead Free, 3/4” - FNPT X Sweat
WRIK-LF-F, Lead Free, 3/4” - E2 version, FNPT X FNPT, (threaded)
104000059 Freeze Protection Solenoid Valve Kit
Remote Controllers: MC-91-1US - Controller included with the unit except for the V53e and V53i.
MCC-91-1US - For commercial and hydronic applications allowing temperatures above 140º F.
MC-100V-1US - Deluxe controller
BC-100V-1US - Bathroom controller
Recess Boxes: Recesses unit into the wall, protecting and hiding the unit from view
Pipe Covers: For security, weather protection, and finished look
Rinnai is continually updating and introducing new products and accessories. For the latest information, contact
Rinnai at 1-800-621-9419, FAX: 1-888-474-6624, or www.rinnai.us.
4
Model Applicability (Accessories)
Outdoor
Electronic Remote
Model Recess Boxes Pipe Covers
Connection Controllers
V53e PC-20-W (white) [6] [1]

RGB-20-U
R63LSe2 PCD01-SM2 (silver) [2]
RGB-25-U
or
R75LSe
RGB-25U-MSAL PCD03-SM2 (silver) [2]
R94LSe EZ Connect [5],
(with moisture
seal flange) MSA-2
PC-32-W (white)
R98LSe, R98LSeASME RGB-32 [2]
PC-32-G (gray)
RC80HPe, RC98HPe RGB-CTWH PCD07 [2]
Indoor
Integrated
Electronic Remote
Model Venting Type Condensate
Connection Controllers
Collector
V53i
Concentric 3” / 5”
R50LSi
[4] YES [2]
R75LSi
R94LSi
EZ Connect [5],
4” for intake and
MSA-2
R98LSi, R98LSiASME 4” for exhaust NO [3] [2]
[4]
Concentric 3” / 5”
RC80HPi, RC98HPi YES [2]
[4]
Notes
[1] MC-91, MC-100, BC-100
[2] MC-91, MC-100, BC-100, MCC-91
[3] The Condensate Collector vent piece and the Condensate Trap (224050) for trapping and draining condensate may
be required depending on your installation. Refer to the Operation and Installation Manual.
[4] Refer to the Operation and Installation Manual
[5] The EZ Connect will connect a maximum of 2 water heaters.
[6] Electronic connection is not available for this model. Connection can be made using pressure activating Rinnai PVA
valves.
5
Water Quality and Scale
A complete water analysis and an understanding of system requirements are needed to protect the Rinnai tankless
water heaters and water heating systems from scale. Water analysis shows whether water is hard or soft. Hard water,
unless treated, will cause scaling or liming of the Rinnai heat exchanger. The rate of scaling increases with temperature
and usage because calcium carbonate and other scaling compounds lose solubility (fall out of solution) at higher
temperatures. For example, for every 20°F over 140°F, the rate of scale increases by a factor of 2 (See figure below).
Reference target water quality levels found in the operation / installation manual and consider water treatment if these
levels are exceeded. *
BASED ON 10 grains/gal HARDNESS *

210
180°F
180
LIME DEPOSITED, lb/yr
170°F
150
160°F
120
90
150°F
60
140°F
30
120°F
0
1500
2100
2700
3300
3900
300
900
0
WATER USAGE, gal/day
*Source 2003 ASHRAE Handbook HVAC Applications
6
Pump Sizing for Circulation
1. Use the chart below or one appropriate for your conditions to determine the heat loss in the length of the hot water
supply and return piping. For example, 100 ft of 1-1/2 in bare copper tubing results in a heat loss of 5300 Btu/h.
Approximate Heat Loss from Piping at 140 ºF Inlet, 70 ºF Ambient *

Nominal Size, in. Bare Copper Tubing, 1/2 in. Glass Fiber Insulated
Btu/h-ft Copper Tubing, Btu/h-ft
3/4 30 17.7
1 38 20.3
1-1/4 45 23.4
1-1/2 53 25.4
2 66 29.6
2-1/2 80 33.8
3 94 39.5
4 120 48.4
* Source: 2003 ASHRAE Handbook HVAC Applications
2. Determine the acceptable temperature drop at the last fixture in the loop. For example, if the supply temperature from
the water heater is 120 ºF (49 ºC) and an acceptable temperature at the last fixture is 100 ºF (38 ºC) then the
acceptable temperature drop is 20 ºF (7 ºC).
3. Calculate the required pump flow rate using the following formula:
FLOW RATE (gpm) = HEAT LOSS (BTU / h)
500 X ACCEPTABLE TEMPERATURE DROP (ºF )
4. Based on the above calculations select a pump for the type of circulation system you will be utilizing:
A). Optional Method (reference drawing WH1-C-O) - Reference pump manufacturers flow vs. pressure
specifications to select a pump that can provide the flow rate calculated above while overcoming the
pressure loss through:
• Tank water heater (reference manufacturer’s information)
• All building supply and return plumbing in the circulation loop (reference local plumbing codes,
standards, or practices)
B). Preferred Method (WH1-C) - Reference pump manufacturers flow vs. pressure specifications to select a
pump that can provide 3 gpm of flow or the flow rate calculated above, whichever is greater, while
overcoming the pressure loss through:
• Rinnai tankless water heater (reference flow vs. pressure curve of the Rinnai model being used)
• Optional storage tank (reference manufacturer’s information)
• All building supply and return plumbing in the circulation loop (reference local plumbing codes,
standards, or practices)
NOTE: Only use pumps of brass, bronze, or stainless steel construction. Do not use pumps of iron construction as
they will oxidize and clog the inlet filter on the appliance. The pump should be controlled by an aquastat,
timer, or combination of the two. A demand control (motion sensor, push button, or door contact) may also
be used.
7
Tank Water Heaters in a Circulation Loop
The following applies when using a tank water heater (gas or electric) to provide heat for a circulation loop. Drawing
WH1-C-O is an example.
The heat output of the tank must be equal to or greater than the calculated circulation loop heat loss.
(Reference page 7, Step 1 on calculating heat loss).
Electric Tank Water Heater
Since the input and output are the same for an electric tank water heater, this can be expressed as:
Electric Tank Input (Kw) > Circulation loop heat loss (Btuh)
3413
(1 Kilowatt = 3,413 BTU)
Gas Tank Water Heater
When using a gas style water heater, the efficiency of the tank must be taken into account.
Available Btuh output = (Btu input of tank) x (efficiency) > Circulation loop heat loss (Btuh)
Example:
30,000 Btuh input gas tank

0.62 Efficiency
30,000 x .62 = 18,600 available Btuh output
Additional Guidelines
Rinnai water heaters not recovering a storage tank: In applications involving a commercial dishwasher, a hot water
circulation loop feeding the dishwasher is required.
Rinnai water heater recovering a storage tank: In applications involving a commercial dishwasher, a hot water
circulation loop feeding the dishwasher may be required depending on the distance between the dishwasher and the
storage tank. Refer to local codes when determining the need for circulation loops to dishwashers.
When using the Rinnai water heater as the heat source for circulation loop, the piping systems should be designed with
a hot water circulation loop having a minimum circulating flow rate of 3 gpm. Also review the pressure drop curves for
the Rinnai water heater when sizing circulators.
Rinnai water heaters cannot be used in applications requiring 180º-195º F water at a DISHWASHER, unless a booster
heater capable of producing 180º-195º F water is provided at the dishwasher. The Rinnai water heater is not to be used
as a booster water heater in these applications.
For beauty salon applications, a hot water circulation loop feeding the head wash stations is highly recommended. This
provides instant hot water to the head wash stations and reduces the possibility of cold bursts at the stations. (Refer to
the piping schematics in this manual.) Insulation of circulation piping is also recommended for heat retention.
Exhaust gases from beauty salon applications and fume hoods of commercial dish washers with chemical sanitizers can
be highly corrosive and may cause premature failure of water heater components. Care must be taken to ensure that
the water heater and vent termination are installed away from that area. An uncontaminated supply of combustible air m
ust be maintained for optimum performance of the unit.
If the intended installation is located in a hard water area, a softener or alternate water treatment system must be used.
Perform routine maintenance as necessary.
For any applications requiring temperatures above 140º F, an MCC-91 temperature controller must be purchased
separately.
8
Pump Sizing for Storage Tank Application
The following applies when using Rinnai tankless water heaters to recover a storage tank. Drawing WH1-BC is an
example.
Rinnai Tankless water heaters have a pressure loss which must be considered in the system design. Reference the
pressure loss curve for the Rinnai model being used to determine the pump size for the desired recovery rate.
For recommended pump sizes use the table below. Additional pressure losses in plumbing between the Rinnai(s) and
the storage tank must also be taken into consideration.
The specified pump size is to provide maximum recovery of the storage tank. A smaller pump size may be used, but
could result in longer recovery time of the tank. Please contact the engineering department with any questions on pump
sizing.
NOTE: Only use pumps of brass, bronze, or stainless steel construction. Do not use pumps of iron construction as
they will oxidize and clog the inlet filter on the appliance.
Pump Flow Requirements
R94LSi/e
R/C53i(PLUS) V53e
Number of Rinnai R98LSi/e(ASME)
R70e R50LSi
Water Heaters RC80HPi/e
R75LSi/e R63LSe2
RC98HPi/e
1 6 gpm @ 30' head 5 gpm @ 25' head 4 gpm @ 25' head
9
Pressure Loss Curves - Non Condensing Models
R50LSi
R63LSe
R75LSi/e
R94LSi/e
R98LSi/eASME
R98LSi/e
45
100
40
90
Pressure Loss (ft head)

35 80
Pressure Loss (psi)
30 70
25
60
50
20
40
15
30
10
20
5
10
0 0
0 1 2 3 4 5 6 7 8 9 10 11
Water Flow (gpm)
45
100
40
90
35 80
30 70
Pressure Loss (psi)

60
25
50
20
40
15
V53e 30
10
20
V53i
5 10
0 0
0 1 2 3 4 5 6
Water Flow (gpm)
10
Pressure Loss Curves - Condensing Models
RC80HP

Pressure Loss (psi) )
RC98HP
Water Flow (gpm)
11
12
CWH1
13
CWH2
14
CWH4
For this application:
Condensate piping shall be CPVC or PVC

material and shall not be smaller than the
drain connection on the appliance. NOTE:
Components of the condensate drainage For residential and commercial applica -
shall be CPVC or PVC material. All tions, this piping arrangement maintains
components shall be selected for the full warranty.
pressure and temperature rating of the
installation.
Where the drain pipes from more than
one unit are manifolded together for
condensate drainage, the pipe or tubing
shall be sized in accordance with an Rinnai
Equipment List QTY
approved method as dictated by local
codes. Rinnai 1
Condensate must be disposed of accord - Water Heaters
ing to local codes.
RIK-KIT (Optional) 1
Pump should be controlled by an (3/4" Fittings Include:
Aquastat, Timer or Combination Aquastat 2 Unions, 2 Ball Valves,
and Timer. 2 Drain Valves and
1 Pressure Relief Valve.)
Pump to be sized to maintain circulation
loop temperature.
The pump should be sized to overcome 3/4" Gas Connection
the pressure loss through the tank water
heater, and supply and return plumbing.
Reference the Rinnai Hot Water System
Design Manual, Pump Sizing for Circula- Gas Supply
tion.
Pump to be of bronze or stainless
construction.
Condensate drain line

Cold Water Supply Line
Tank Water Heater to be Sized for

Heat Loss of Circulation Loop.
Condensate Building Supply
drain
IMPORTANT: Connect the building Electric Water
return line to the hot water supply line Heater
as close as possible to the Rinnai Water Building
Heater. Fixtures
NOTE: Consult with the manufacturer of Expansion Tank

the electric water heater to confirm that
it can be used for this application.
KEY This is not an engineered drawing. It is intended only as a guide and not
as a replacement for professionally engineered project drawings. This
3/4" Ball Valve Pressure Regulator drawing is not intended to describe a complete system. It is up to the
contractor/engineer to determine the necessary components and
3/4" Union Circulating Pump configuration of the particular system being installed. This drawing does
not imply compliance with local building code requirements. It is the
Check Valve Boiler Drain Valve responsibility of the contractor/engineer to ensure installation is in
accordance with all local building codes. Confer with local building
Pressure Relief Valve S Solenoid Valve officials before installation.
Drawing Number: CWH1-C
15
Condensate piping shall be CPVC or PVC

material and shall not be smaller than the
drain connection on the appliance.
Components of the condensate drainage Refer to the manual for
shall be CPVC or PVC material. All complete warranty
components shall be selected for the information
pressure and temperature rating of the
installation.
one unit are manifolded together for
condensate drainage, the pipe or tubing Rinnai
Equipment List QTY
shall be sized in accordance with an
approved method as dictated by local Rinnai
Water Heaters 1
codes.
RIK-KIT (Optional) 1
Condensate must be disposed of accord -
ing to local codes. (3/4" Fittings Include:
2 Unions, 2 Ball Valves,
Pump should be controlled by an 2 Drain Valves and
Aquastat, Timer or Combination Aquastat 1 Pressure Relief Valve.)
and Timer.
Pump to be sized to maintain circulation
loop temperature. 3/4" Gas Connection
The pump should be sized to overcome
the pressure loss through the tank water
heater, and supply and return plumbing.
Reference the Rinnai Hot Water System
Design Manual, Pump Sizing for Circula- Gas Supply
tion.
Pump to be of bronze or stainless
construction.
Condensate
drain
Hot Water
Supply Line
(Optional)
2-6 Gallon
Storage Tank
(To eliminate cold water
sandwich effect caused by Expansion Tank
frequent On/Off operation) Aquastat connection
Building Fixture Outlets

Note: Water heater outlet temperature
cannot be adjusted when
circulation pump is running.
KEY This is not an engineered drawing. It is intended only as a guide and not
as a replacement for professionally engineered project drawings. This
3/4" Ball Valve Pressure Regulator drawing is not intended to describe a complete system. It is up to the
contractor/engineer to determine the necessary components and
3/4" Union Circulating Pump configuration of the particular system being installed. This drawing does
not imply compliance with local building code requirements. It is the
Check Valve Boiler Drain Valve responsibility of the contractor/engineer to ensure installation is in
accordance with all local building codes. Confer with local building
Pressure Relief Valve S Solenoid Valve officials before installation.
Drawing Number: CWH1-C-O
16
Circulation Unit
17
CWH2-C
18
CWH3-C
19
CWH4-C
20
CWH5-C
21
CWH6-C
Building Hot Water Supply Line
For this application: Rinnai
EquipmentList QTY
Condensate piping shall be CPVC or PVC material and M
shall not be smaller than the drain connection on the Rinnai 3
appliance. Water Heaters
Set water heater at 20 F
Components of the condensate drainage shall be above storage tank aquastat
CPVC or PVC material. All components shall be
selected for the pressure and temperature rating of the
installation.

one unit are manifolded together for condensate
drainage, the pipe or tubing shall be sized in
accordance with an approved method as dictated
by local codes.
Storage Tank
Condensate must be disposed according
to local codes. (No Burner or
Heating Element) Condensate Drain Line
Do not use EZ Connect or MSA pack with storage tank Gas Supply
applications Submersible
Aquastat
(set @ 20F below Pump Sizing for
Rinnai storage.
HotWater Supply Line
Temperature reference the
Setting) section on Tank
Application
22
Pump / Aquastat Control Wire
Expansion Tank
Building
Circulation Building Hot Water
Pump
Return Line (optional)
Drawing Number: Domestic Hot water - Backup Storage/Circulation

3 Rinnai Condensing Water Heaters
CWH3-BC Preferred Piping Installation
This is not an engineering drawing; it is intended only as a guide and
Drawing Date: not as a replacement for professional engineering project drawings.
June 25, 2010 This drawing is not intended to describe a complete system. It is up Key
to the contractor or engineer to determine the necessary components
and configuration of the particular system to be installed. The drawing Pressure Regulator
3/4" BallValve
does not imply compliance with local building code requirements. It is
the responsibility of the engineer or contractor to ensure that the 3/4" Union Circulating Pump
installation is in accordance with all local building codes. Confer with
local building officials before installation. Check Valve Boiler DrainValve
S
103 International Drive Pressure ReliefValve SolenoidValve
Peachtree Cit y, GA 30269
Pump Sizing for
storage.
reference the
section on Tank
Application
23
Pump / Aquastat Control Wire
Expansion Tank
Building
Circulation Building Hot Water
Pump
CWH4-BC
Building Hot Water Supply Line
24
Building Hot Water
CWH6-BC
October 6, 2009
Rinnai
Equipment List QTY
Rinnai 1
Water Heaters
Rinnai
Water Heater
25
G as S upply
3/4" Hot Water Supply Line 3/4" C old Water S upply Line
Domestic Hot Water - Standard Installation

WH1 1 Non-condensing Rinnai Water Heater
Preferred Piping Installation
June 11, 2007

Rinnai
Equipment List QTY
Rinnai 2
Rinnai Rinnai Water Heaters
Water Heater Water Heater
Electronic Connection *
* Refer to Rinnai Accessories and

Model Applicability for electronic
Primary Sub 1 connection details.
26
Gas Supply
Hot Water Supply Line

WH2 2 Non-condensing Rinnai Water Heaters
February 27, 2008

Rinnai
Equipment List QTY
Rinnai Rinnai Rinnai Rinnai 3

Water Heater Water Heater Water Heater Water Heaters
Primary Sub 1 Sub 2 * Refer to Rinnai Accessories and
connection details.
Gas Supply
27

3 Non-condensing Rinnai Water Heaters
WH3
February 27, 2008

Rinnai
Equipment List QTY
Rinnai 5
Rinnai Rinnai Rinnai Rinnai Rinnai Water Heaters
Water Heater Water Heater Water Heater Water Heater Water Heater
Primary Sub 1 Sub 2 Sub 4 * Refer to Rinnai Accessories and

Sub 3
connection details.
Gas Supply
28

5 Non-condensing Rinnai Water Heaters
WH5
February 27, 2008

Rinnai
Equipment List QTY
Rinnai Rinnai Rinnai Rinnai Rinnai Rinnai
Water Water Water Water Water Water Rinnai 6
Heater Heater Heater Heater Heater Heater Water Heaters
Primary Sub 1 Sub 2 Primary Sub 1 Sub 2
* Refer to Rinnai Accessories and

connection details.
Gas Supply
Pressure Regulator
Set to 5 PSI Below
Street Pressure
29

WH6 6 Non-condensing Rinnai Water Heaters
February 27, 2008

NOTE:
Vacuum Rinnai
This drawing is for non-condensing models only. Breaker Equipment List QTY
Outdoor Rinnai 1
Water Heater
IMPORTANT!
Outdoor
With electrical power supplied, Rinnai water heaters will not freeze when Rinnai
the outside air temperature is as cold as –22ºF (-30ºC) for indoor models or Water Heater
is as cold as –4ºF (-20ºC) for outdoor models, when protected from direct
wind exposure. Because of the“wind-chill” effect, any wind or circulation
of the air on the unit will reduce its ability to freeze protect.
In the event of a power failure at temperatures below freezing, the water

heater should be drained of all water to prevent freezing damage.
The unit may be drained manually or through the installation of the

Optional solenoid valves as shown.
NOTE:
The electrical connections for the two solenoid valves should be tied to Pipes and fittings can be installed inside a pipe
the 120 V power terminals provided on the PC Board of the water heater. enclosure or recess box and packed with insulation
for additional protection.
When the electrical power to the water heater fails, the cold water supply
solenoid valve closes, stopping the flow of water into the heater, and the
drain down solenoid valve opens, allowing the water heater and
associated piping to drain. Ensure that you run the drain for the solenoids
per local codes.
Gas Supply Line
30
NOTE:
Freeze protect all water pipes and fittings located outside building
structure. These are indicated by being above the dashed line. S
Hot Water Ensure swing Normally Closed C old W ater

All pipes and fittings shown below the dashed line should be Supply Line check valve is Solenoid Valve S upply Line
located inside the building structure. used for drain
down
Normally Open
The vacuum breaker line should be located inside the building Solenoid Valve S
structure.
Route drain per local codes
Domestic Hot Water - Optional Freeze Protection

WH1-F 1 Non-Condensing Outdoor Rinnai Water Heater
June 11, 2007

NOTE:
Vacuum Rinnai
This drawing is for non-condensing models only. Breaker Equipment List QTY
Outdoor Outdoor
IMPORTANT! Rinnai Outdoor 2
Rinnai Rinnai
Water Heaters
Water Heater Water Heater
With electrical power supplied, Rinnai water heaters will not freeze when
the outside air temperature is as cold as –22ºF (-30ºC) for indoor models or Electronic Connection *
is as cold as –4ºF (-20ºC) for outdoor models, when protected from direct Primary Sub 1
wind exposure. Because of the“wind-chill” effect, any wind or circulation * Refer to Rinnai Accessories and
of the air on the unit will reduce its ability to freeze protect. Model Applicability for electronic
connection details.
The unit may be drained manually or through the installation of the NOTE:
Optional solenoid valves as shown. Pipes and fittings can be installed inside a pipe
enclosure or recess box and packed with insulation
The electrical connections for the two solenoid valves should be tied to for additional protection.
the 120 V power terminals provided on the PC Board of the water heater.
Gas Supply Line
per local codes.
31
NOTE:
Freeze protect all water pipes and fittings located outside building Ensure swing
check valve is Normally Closed
S
structure. These are indicated by being above the dashed line. used for drain Solenoid Valve
down (Full size of supply line)
All pipes and fittings shown below the dashed line should be Normally Open
S
Solenoid Valve
located inside the building structure.
Hot Wa ter
Supply Line Cold Water Supply Line
The vacuum breaker line should be located inside the building
structure.
Route drain per local codes

WH2-F 2 Non-condensing Outdoor Rinnai Water Heaters
February 27, 2008

NOTE:
Rinnai
Vacuum Equipment List QTY
This drawing is for non-condensing models only. Breaker
Outdoor Outdoor Outdoor
IMPORTANT! Rinnai Rinnai Rinnai Rinnai Outdoor 3
Water He ater Water He ater Water He ater Water Heaters
With electrical power supplied, Rinnai water heaters will not freeze when Primary Su b 1 Su b 2
the outside air temperature is as cold as –22ºF (-30ºC) for indoor models or Electronic Connection *
is as cold as –4ºF (-20ºC) for outdoor models, when protected from direct
wind exposure. Because of the“wind-chill” effect, any wind or circulation * Refer to Rinnai Accessories and
of the air on the unit will reduce its ability to freeze protect. Model Applicability for electronic
connection details.
The unit may be drained manually or through the installation of the NOTE:
Optional solenoid valves as shown.
Pipes and fittings can be installed inside a pipe
enclosu re or recess box and packed with insul ation
The electrical connections for the two solenoid valves should be tied to for additional p rotection.
the 120 V power terminals provided on the PC Board of the water heater.
Gas Supply Line
per local codes. Normally Closed Solenoid Valve
(Full Size of Cold Water Supply Line)
NOTE:
Hot Water
Supply Line S
32
structure. These are indicated by being above the dashed line. Ensure swing check Cold Water Supply Line
valve is used for
All pipes and fittings shown below the dashed line should be drain down Normally Open
S
Solenoid Valve
structure.
Route drain
per local codes

WH3-F 3 Non-condensing Outdoor Rinnai Water Heaters
February 27, 2008

NOTE:
Vacuum Rinnai
This drawing is for non-condensing models only. Breaker
Equipment List QTY
IMPORTANT! Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor

Rinnai Rinnai Rinnai Rinnai Rinnai Rinnai
Rinnai Outdoor 6
Water Heater Water Heater Water Heater Water Heater Water Heater Water Heater Water Heaters
With electrical power supplied, Rinnai water heaters
will not freeze when the outside air temperature is as Primary Sub 1 Sub 2 Primary Sub 1 Sub 2
cold as –22ºF (-30ºC) for indoor models or is as cold
as –4ºF (-20ºC) for outdoor models, when protected
* Refer to Rinnai Accessories
from direct wind exposure. Because of the
“wind-chill” effect, any wind or circulation of the air and Model Applicability for
on the unit will reduce its ability to freeze protect. electronic connection details.
In the event of a power failure at temperatures below

freezing, the water heater should be drained of all
water to prevent freezing damage.
Gas Supply Line
The unit may be drained manually or through the
installation of the Optional solenoidvalves as shown.
Pressure Regulator
The electrical connections for the two solenoid NOTE:
Set to 5 PSI Below
valves should be tied to the 120 V power terminals Street Pressure
provided on the PC Board of the water heater. Pipes and fittings can be installed inside
a pipe enclosu re or recess box and
packed with insul ation for additional
When the electrical power to the water heater fails, protection.
the cold water supply solenoid valve closes, stopping
the flow of water into the heater, and the drain down
solenoid valve opens, allowing the water heater and Cold Water Supply Line
S
33
associated piping to drain. Ensure that you run the
drain for the solenoids per local codes. Hot Water Ensure swing
Normally Closed Solenoid Valve
Supply check valve is
(Full Size of Cold Water Supply Line)
used for drain NOTE:
down
S
Normally Open
Solenoid Valve structure. These are indicated by being above the dashed line.
All pipes and fittings shown below the dashed line should be
Route drain structure.
per local codes

6 Non-condensing Outdoor Rinnai Water Heaters
WH6-F
February 27, 2008

For this application: Rinnai
Equipment List QTY
Pump should be controlled by an Aquastat, Rinnai
Rinnai 1
Timer or CombinationAquastat and Timer. Water Heater
Water Heater
Pump should be sized to maintain circula-
tion loop temperature.
The pump should be sized to overcome the
pressure loss through the tank water heater,
and supply and return plumbing in the
circulation loop. Reference the section
Pump Sizing for Circulation.
Pump to be of bronze or stainless construc-
tion.
Gas Su pply L in e
Minimum 3/4 “ Cold

Minimum 3/4 “ Hot Water Supply Line
Water Supply Line
34
Building Supply
Gas or Ele ctric

Tank Water
Heater
NOTE: Consult with the manufacturer of

the tank water heater to confirm that it Impo rtant:
Expansion Tank
Install return line to the hot
can be used for this application. supply line as close as possible
to the Rinnai water he ater
Domestic Hot Water - Circulation Systems

WH1-C 1 Non-condensing Rinnai Water Heater with
Gas or Electric Tank Preferred Piping Installation
February 27, 2008

Rinnai
For this application: Equipment List QTY
Rinnai
Pump should be controlled by an Aquastat, Rinnai 1
Water Heater
Timer or Combination Aquastat and Timer. Water Heater
Pump should be sized to maintain circula -

A minimum of 3 GPM flow is recommended
for the circulation system.
pressure loss through the Rinnai water
heater, optional storage tank, and supply
and return plumbing in the circulation loop.
Reference the section Pump Sizing for
Circulation.
Pump to be of bronze or stainless construc -
tion.
G as S upply
35
Minimum 3/4“ Hot
Water Supply Line
Minimum 3/4“ Cold
Water Supply Line
(Optional)
2-6 Gallon
Storage Tank
(To elim inate cold water
sandwich e ect caused by Aquastat Connection ExpansionTank
fre que nt On/O operation)
BuildingOutlets

WH1-C-O 1 Non-condensing Rinnai Water Heater
Optional Piping Installation
June 11, 2007

Pump should be controlled by an Aquastat,

Timer or CombinationAquastat and Timer.
tion.
PVA to remain at factory default setting.
Circulation unit should not be connected
electronically to the MSA-2M controller.
36
WH2-CP 2 Non-condensing Rinnai Water Heater

tion.
37

tion.
38

tion.
39
Pump should be controlled

by an Aquastat, Timer or
Combination Aquastat and
Timer.
Pump should be sized to
maintain circulation loop
temperature.
The pump should be sized
to overcome the pressure
loss through the tank water
heater, and supply and
return plumbing in the
circulation loop. Refer-
ence the section Pump
Sizing for Circulation.
Pump to be of bronze or
stainless construction.
PVA to remain at factory
40
default setting.
Circulation unit should not
be connected electronically
to the MSA-2M controller.

WH6-CP 6 Non-condensing Rinnai Water Heaters
41
Domestic Hot Water - Demand Circulation Systems
WH1-CD 1 Non-condensing Rinnai Water Heater
Preferredl Piping Installation
42
Domestic Hot Water - Demand Circulation Systems
WH1-CD-O 1 Non-condensing Rinnai Water Heater
Optional Piping Installation
43
Domestic Hot Water - Backup Storage / Circulation
Systems 1 Non-condensing Rinnai Water Heater
WH1-BC
44
WH2-BC Systems 2 Non-condensing Rinnai Water Heater
45
Systems 3 Non-condensing Rinnai Water Heater
WH3-BC
46
WH6-BC Systems 6 Non-condensing Rinnai Water Heater
47
WH1-A1-CD
48
WH2-A1-CP
49
WH2-A2-CP
50
Notes
51
R-TRWH-E-02 Rev C
© 2010 Rinnai America Corporation 8/2010

Hot Water System Design Manual

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Hot Water System Design Manual

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Hot Water System

V53e PC-20-W (white) [6] [1]

BASED ON 10 grains/gal HARDNESS *

WATER USAGE, gal/day

*Source 2003 ASHRAE Handbook HVAC Applications

Approximate Heat Loss from Piping at 140 ºF Inlet, 70 ºF Ambient *

(Reference page 7, Step 1 on calculating heat loss).

Electric Tank Water Heater

Gas Tank Water Heater

30,000 Btuh input gas tank

30,000 x .62 = 18,600 available Btuh output

Pump Flow Requirements

1 6 gpm @ 30' head 5 gpm @ 25' head 4 gpm @ 25' head

2 12 gpm @ 30' head 10 gpm @ 25' head 8 gpm @ 25' head

3 18 gpm @ 30' head 15 gpm @ 25' head 12 gpm @ 25' head

4 24 gpm @ 30' head 20 gpm @ 25' head 16 gpm @ 25' head

5 30 gpm @ 30' head 25 gpm @ 25' head 20 gpm @ 25' head

6 36 gpm @ 30' head 30 gpm @ 25' head 24 gpm @ 25' head

7 42 gpm @ 30' head 35 gpm @ 25' head 28 gpm @ 25' head

8 48 gpm @ 30' head 40 gpm @ 25' head 32 gpm @ 25' head

9 54 gpm @ 30' head 45 gpm @ 25' head 36 gpm @ 25' head

10 60 gpm @ 30' head 50 gpm @ 25' head 40 gpm @ 25' head

11 66 gpm @ 30' head 55 gpm @ 25' head 44 gpm @ 25' head

12 72 gpm @ 30' head 60 gpm @ 25' head 48 gpm @ 25' head

13 78 gpm @ 30' head 65 gpm @ 25' head 52 gpm @ 25' head

14 84 gpm @ 30' head 70 gpm @ 25' head 56 gpm @ 25' head

15 90 gpm @ 30' head 75 gpm @ 25' head 60 gpm @ 25' head

Pressure Loss (ft head)

Pressure Loss (ft head)

Water Flow (gpm)

Pressure Loss (ft head)

Water Flow (gpm)

Condensate piping shall be CPVC or PVC

Condensate drain line

Tank Water Heater to be Sized for

NOTE: Consult with the manufacturer of Expansion Tank

Drawing Number: CWH1-C

Condensate piping shall be CPVC or PVC

Building Fixture Outlets

Drawing Number: CWH1-C-O

Where the drain pipes from more than

Drawing Number: Domestic Hot water - Backup Storage/Circulation

Domestic Hot Water - Standard Installation

June 11, 2007

* Refer to Rinnai Accessories and

Cold Water Supply Line

Hot Water Supply Line

Domestic Hot Water - Standard Installation

February 27, 2008

Rinnai Rinnai Rinnai Rinnai 3

Hot Water Supply Line

Domestic Hot Water - Standard Installation

February 27, 2008

Primary Sub 1 Sub 2 Sub 4 * Refer to Rinnai Accessories and

Domestic Hot Water - Standard Installation

February 27, 2008

* Refer to Rinnai Accessories and

Cold Water Supply Line

Domestic Hot Water - Standard Installation

February 27, 2008

In the event of a power failure at temperatures below freezing, the water

The unit may be drained manually or through the installation of the

Hot Water Ensure swing Normally Closed C old W ater