Bobcat T190 Service Manual PDF

Service
Manual
G Series
S/N 527011001 & Above
S/N 527911001 & Above
S/N 527711001 & Above
S/N 527811001 & Above
EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS™)
6902734 (2-06) Printed in U.S.A. © Bobcat Company 2006
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
CORRECT CORRECT CORRECT
B-10731a B-15954 B-15956

Never service the Bobcat Compact Use the correct procedure to lift or Cleaning and maintenance are
Track Loader without instructions. lower operator cab. required daily.
WRONG WRONG WRONG
B-15967 B-15958 B-15955

Have good ventilation when Disconnecting or loosening any Never work on loader with lift
welding or grinding painted hydraulic tubeline, hose, fitting, arms up unless lift arms are held
parts. component or a part failure can by an approved lift arm support
Wear dust mask when grinding cause lift arms to drop. Do not go device. Replace if damaged.
painted parts. Toxic dust and gas under lift arms when raised Never modify equipment or add
can be produced. unless supported by an approved attachments not approved by
Avoid exhaust fume leaks which lift arm support device. Replace it Bobcat Company.
can kill without warning. Exhaust if damaged.
system must be tightly sealed.
WRONG WRONG WRONG
B-15966 B-15951 B-6589

B-16102 B-16102
Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, flammable and explosive gases.
checking fluids. electrical contact, hot parts and Keep arcs, sparks, flames and
Never service or adjust loader exhaust. lighted tobacco away from
with the engine running unless Wear eye protection to guard batteries.
instructed to do so in the from battery acid, compressed Batteries contain acid which
manual. springs, fluids under pressure burns eyes or skin on contact.
Avoid contact with leaking and flying debris when engines Wear protective clothing. If acid
hydraulic fluid or diesel fuel are running or tools are used. contacts body, flush well with
under pressure. It can penetrate Use eye protection approved for water. For eye contact flush well
the skin or eyes. type of welding. and get immediate medical
Never fill fuel tank with engine Keep rear door closed except for attention.
running, while smoking or when service, Close and latch door
near open flame. before operating the loader.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW11-0805
ALPHABETICAL INDEX
ADVANCED CONTROL SYSTEM (ACS) ............... 60-01 FAN GEARBOX .......................................................10-01

AIR CLEANER ........................................................ 70-01 FLYWHEEL AND HOUSING ...................................70-01
AIR CLEANER SERVICE ....................................... 10-01 FLYWHEEL RPM SENSOR ....................................60-01
AIR CONDITIONING SERVICE.............................. 80-01 FRONT AUXILIARY HYD. COUPLER BLOCK .......20-01
AIR CONDITIONING SYSTEM FLOW ................... 80-01 FUEL SYSTEM........................................................10-01
ALTERNATOR ........................................................ 60-01 FUEL TANK .............................................................50-01
BASIC TROUBLESHOOTING ................................ 80-01 GENERAL AIR CONDITIONING SERVICE

BATTERY................................................................ 60-01 GUIDELINES ........................................................80-01
BICS™ SYSTEM .................................................... 60-01
BOB-TACH.................................................... 10-01,50-01 HEATER COIL .........................................................80-01
BOBCAT CONTROLLER ........................................ 60-01 HEATER VALVE ......................................................80-01
BRAKE .................................................................... 40-01 HEATER/AC FAN ....................................................80-01
BUCKET POSITION VALVE ................................... 20-01 HIGH FLOW VALVE ................................................20-01
HYDRAULIC CONNECTION
CHARGE PRESSURE ............................................ 30-01 SPECIFICATIONS .......................................... SPEC-01
COMPONENTS ...................................................... 80-01 HYDRAULIC CONTROL VALVE (1 PIECE CASTING)
COMPRESSOR ...................................................... 80-01 (FOOT CONTROL)................................................20-01
CONDENSER ......................................................... 80-01 HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
CONTROL HANDLE ............................................... 50-01 (ADVANCED CONTROL SYSTEM) (ACS) ...........20-01
CONTROL HANDLE (ADVANCED CONTROL SYSTEM) HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
(ACS) SELECTABLE HAND/FOOT CONTROL.... 50-01 (FOOT CONTROL)................................................20-01
CONTROL PANEL (ADJUSTABLE PINTLES)........ 50-01 HYDRAULIC CONTROL VALVE (FOOT) ................20-01
CONTROL PANEL HYDRAULIC FILTER HOUSING ............................ 20-01
(NON-ADJUSTABLE PINTLES)............................ 50-01 HYDRAULIC FLUID RESERVOIR ..........................20-01
CONTROL PEDALS ............................................... 50-01 HYDRAULIC PUMP ................................................20-01
CONTROL PEDALS (ACS) .................................... 50-01 HYDRAULIC PUMP (HI FLOW) ..............................20-01
CONVERSIONS ................................................SPEC-01 HYDRAULIC SYSTEM INFORMATION ..................20-01
COOLING FAN ....................................................... 70-01 HYDRAULIC/HYDROSTATIC FLUID
CYLINDER (LIFT) ................................................... 20-01 SPECIFICATIONS ............................................. SPEC-01
CYLINDER (POWER BOB-TACH).......................... 20-01 HYDRAULIC/HYDROSTATIC SYSTEM..................10-01
CYLINDER (TILT) ................................................... 20-01 HYDROSTATIC MOTOR .........................................30-01
HYDROSTATIC PUMP ............................................30-01
DIAGNOSTICS ....................................................... 60-01 HYDROSTATIC SYSTEM INFORMATION..............30-01
DRIVE BELT ........................................................... 30-01
DRIVE COMPONENTS .......................................... 40-01 INSTRUMENT PANEL.............................................60-01
ELECTRICAL SYSTEM INFORMATION ................ 60-01 LIFT ARM ................................................................50-01

ELECTRICAL/HYDRAULIC CONTROLS LIFT ARM BY-PASS CONTROL VALVE..................20-01
REFERENCE ....................................................... 60-01 LIFT ARM SUPPORT DEVICE................................10-01
ENGINE .................................................................. 70-01 LIFTING AND BLOCKING THE LOADER...............10-01
ENGINE COMPONENTS AND TESTING .............. 70-01 LIGHTS....................................................................60-01
ENGINE COOLING SYSTEM ................................. 10-01 LOADER SPECIFICATIONS ............................. SPEC-01
ENGINE LUBRICATION SYSTEM.......................... 10-01 LUBRICATION OF THE BOBCAT LOADER ...........10-01
ENGINE SPECIFICATIONS-
KUBOTA V2003-M-DI-T..................................SPEC-01 MAIN RELIEF VALVE ..............................................20-01
ENGINE SPECIFICATIONS- MUFFLER................................................................70-01
KUBOTA V2403-M-DI-T..................................SPEC-01
ENGINE SPEED CONTROL .................................. 70-01 OIL COOLER...........................................................30-01
EVAPORATOR........................................................ 80-01 OPERATOR CAB ..........................................10-01,50-01
EVAPORATOR/HEATER UNIT ............................... 80-01 OPERATOR SEAT (SUSPENSION)........................50-01
EXPANSION VALVE ............................................... 80-01
ALPHABETICAL INDEX
POWER BOB-TACH ................................................50-01

POWER BOB-TACH (OPTION)...............................10-01
POWER BOB-TACH BLOCK...................................20-01
PRESSURE RELIEF VALVE ...................................80-01
PRESSURE SWITCH..............................................80-01
RADIATOR...............................................................70-01
REAR AUXILIARY DIVERTER VALVE ....................20-01
REAR DOOR ...........................................................50-01
REAR GRILL ...........................................................50-01
RECEIVER/DRIER ..................................................80-01
RECONDITIONING THE ENGINE ..........................70-01
REGULAR MAINTENANCE ....................................80-01
REMOTE START .....................................................10-01
SAFETY...................................................................80-01
SEAT BAR ...............................................................50-01
SEAT BAR SENSOR ...............................................60-01
SELECT VALVE.......................................................20-01
SERVICE SCHEDULE ............................................10-01
SPARK ARRESTOR MUFFLER ..............................10-01
STARTER ................................................................60-01
SYSTEM CHARGING AND RECLAMATION ..........80-01
SYSTEM TROUBLESHOOTING CHART ...............80-01
TEMPERATURE/PRESSURE .................................80-01
THERMOSTAT.........................................................80-01
TORQUE SPECIFICATIONS FOR BOLTS........ SPEC-01
TOWING THE LOADER ..........................................10-01
TRACTION LOCK....................................................60-01
TRANSPORTING THE BOBCAT LOADER.............10-01
TROUBLESHOOTING.............................................70-01
TURBOCHARGER ..................................................70-01
ACS-ADVANCED CONTROL SYSTEM

BICS-BOBCAT INTERLOCK CONTROL SYSTEM
SAFETY &
CONTENTS MAINTENANCE
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V HYDRAULIC

SYSTEM
SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .IX
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .X HYDROSTATIC

SYSTEM
BOBCAT LOADER IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . XI
SAFETY & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-01 DRIVE

SYSTEM
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01
HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01

MAIN FRAME
DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-01
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-01 ELECTRICAL

SYSTEM &
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-01 ANALYSIS
ENGINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-01
ENGINE
HEATING, VENTILATION, AIR CONDITIONING . . . . . . . . . . . . 80-01 SERVICE
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01
HVAC
SPECIFICATIONS
SPECIFICATIONS
T190 Bobcat Loader

i Service Manual
FOREWORD
This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment
procedures for the Bobcat loader and its component parts and systems. Refer to the Operation &
Maintenance Manual for operating instructions, starting procedure, daily checks, etc.
A general inspection of the following items must be made after the loader has had service or repair:
1. Check that the ROPS/FOPS 9. The parking brake must
(Including side screens) is in function correctly.
good condition and is not
modified.
2. Check that ROPS mounting 10. Enclosure door latches must

hardware is tightened and is open and close freely.
Bobcat approved.
3. The seat belt must be 11. Bob-Tach wedges and

correctly installed, functional linkages must function
and in good condition. correctly and be in good
condition.
4. The seat bar must be 12. Safety treads must be in good

correctly adjusted, clean and condition.
lubricated.
5. Check lift arm support device, 13. Check for correct function of
replace if damaged. indicator lamps (Optional on
some models).
6. Machine signs must be 14. Check hydraulic fluid level,

legible and in the correct engine oil level and fuel
location. supply.
7. Steering levers and foot 15. Inspect for fuel, oil or

pedals must return to neutral. hydraulic fluid leaks.
8. Check for correct function of 16. Lubricate the loader.

the work lights
T190 Bobcat Loader

ii Service Manual
17. Check the condition of the 22. Operate the loader and check
battery and cables. all functions.
18. Inspect the air cleaner for 23. Check for any field
damage or leaks. Check the modification not completed.
condition of the element.
19. Check the electrical charging 24. Check for correct function of
system. the Bobcat Interlock Control
System (BICS™) before the
machine is returned to the
customer.
20. Check tracks for wear and 25. Recommend to the owner
tension. that all necessary corrections
be made before the machine
is returned to service.
21. Inspect for loose or broken

parts or connections.
CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its
constituents are known to the State of California
to cause cancer, birth defects and other
reproductive harm.
T190 Bobcat Loader

iii Service Manual
SAFETY INSTRUCTIONS The following publications provide information on the
safe use and maintenance of the Bobcat machine and
attachments:
Safety Alert Symbol
• The Delivery Report is used to assure that complete
This symbol with a warning statement means: instructions have been given to the new owner and
“Warning, be alert! Your safety is involved!” that the machine is in safe operating condition.
Carefully read the message that follows.
• The Operation & Maintenance Manual delivered with
the machine or attachment contains operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
WARNING be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.
Instructions are necessary before operating or
servicing machine. Read and understand the • Machine signs (decals) instruct on the safe operation
Operation & Maintenance Manual, Operator’s and care of your Bobcat machine or attachment. The
Handbook and signs (decals) on machine. Follow signs and their locations are shown in the Operation
warnings and instructions in the manuals when & Maintenance Manual. Replacement signs are
making repairs, adjustments or servicing. Check for available from your Bobcat dealer.
correct function after adjustments, repairs or
service. Untrained operators and failure to follow • An Operator’s Handbook fastened to the operator
instructions can cause injury or death. cab. It’s brief instructions are convenient to the
W-2003-0903 operator. The handbook is available from your dealer
in an English edition or one of many other languages.
See your Bobcat dealer for more information on
translated versions.
WARNING • The AEM Safety Manual delivered with the machine
gives general safety information.
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause • The Service Manual and Parts Manual are available
injury or death. from your dealer for use by mechanics to do shop-
W-2044-1285 type service and repair work.
• The Skid-Steer Loader Operator Training Course is

available through your local dealer or at
IMPORTANT www.training.bobcat.com or www.bobcat.com.
This course is intended to provide rules and practices
of correct operation of the Skid-Steer Loader. The
This notice identifies procedures which must be
course is available in English and Spanish versions.
followed to avoid damage to the machine.
I-2019-0284
• Service Safety Training Courses are available from
your Bobcat dealer or at www.training.bobcat.com
or www.bobcat.com. They provide information for
safe and correct service procedures.
• The Skid-Steer Loader Safety Video is available from

your Bobcat dealer or at www.training.bobcat.com
or www.bobcat.com.
SI SSL-0206 SM
T190 Bobcat Loader

V Service Manual
SAFETY INSTRUCTIONS (CONT’D)
The dealer and owner/operator review the recommended

uses of the product when delivered. If the owner/operator
will be using the machine for a different application(s) he
or she must ask the dealer for recommendations on the
new use.
Call Before You Dig

1-888-258-0808
When you call, you will be directed to a location in
your state/city for information about buried lines
(telephone, cable TV, water, sewer, gas, etc.)
SI SSL-0206 SM
T190 Bobcat Loader

VI Service Manual
SAFETY INSTRUCTIONS (CONT’D) • Use the procedure in the Operation & Maintenance
Manual for connecting the battery and for jump
Fire Prevention starting.
The machine and attachments have components that are • Use the procedure in the Operation & Maintenance
at high temperature under normal operating conditions. Manual for cleaning the spark arrestor muffler (if
The primary source of high temperatures is the engine equipped).
and exhaust system. The electrical system, if damaged
or incorrectly maintained, can be a source of arcs or Figure 1
sparks.
Flammable debris (leaves, straw, etc.) must be removed

regularly. If flammable debris is allowed to accumulate, it
will increase fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine
compartment is a potential hazard.
The spark arrestor muffler is designed to control the

emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.
• Do not use the machine where exhaust, arcs, sparks

or hot components can contact flammable material,
explosive dust or gases.
• The operator cab, engine compartment, and engine

• Know where fire extinguishers and first aid kits are
cooling system must be inspected every day and
located and how to use them. Fire extinguishers are
cleaned if necessary to prevent fire hazard and
available from your Bobcat dealer [Figure 1].
overheating.
• Check all electrical wiring and connections for

damage. Keep the battery terminals clean and tight.
Repair or replace any damaged part.
• Check fuel and hydraulic tubes, hoses and fittings for

damage and leakage. Never use open flame or bare
skin to check for leaks. Tighten or replace any parts
that show leakage. Always clean fluid spills. Do not
use gasoline or diesel fuel for cleaning parts. Use
commercial nonflammable solvents.
• Do not use ether or starting fluids on any engine

which has glow plugs. These starting aids can cause
explosion and injure you or bystanders.
• Always clean the machine, disconnect the battery,

and disconnect the wiring from the controllers before
welding. Cover rubber hoses, battery and all other
flammable parts. Keep a fire extinguisher near the
machine when welding. Have good ventilation when
grinding or welding painted parts. Wear a dust mask
when grinding painted parts. Toxic dust or gas can be
produced.
• Stop the engine and let it cool before adding fuel. NO

SMOKING!
SI SSL-0206 SM
T190 Bobcat Loader

VII Service Manual
SERIAL NUMBER LOCATIONS Engine Serial Number
Always use the serial number of the loader when Figure 3

requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.
Loader Serial Number
Figure 2
P-48002
The engine serial number is in the location shown

[Figure 3].
P-45263
The loader serial number plate is located on the outside

of the loader frame [Figure 2].
Explanation of loader Serial Number:
XXXX XXXXX
Model 1.-Model/ Engine Model 2.-Production
Combination Sequence (Series)
1. The four digit Model/Engine Combination Module

number identifies the model number and engine
combination.
2. The five digit Production Sequence Number identifies

the order which the loader is produced.
T190 Bobcat Loader

IX Service Manual
DELIVERY REPORT
Figure 4
B-16315
The Delivery Report must be filled out by the dealer and

signed by the owner or operator when the Bobcat loader
is delivered. An explanation of the form must be given to
the owner. Make sure it is filled out completely [Figure
4].
T190 Bobcat Loader

X Service Manual
BOBCAT LOADER IDENTIFICATION
FRONT LIGHTS
SEAT BAR
GRAB OPERATOR SEAT

HANDLES WITH SEAT BELT
STEERING
LEVER
▼ REAR AUXILIARY
QUICK COUPLERS
TILT CYLINDER
† BUCKET STABILIZER ROD
FRONT AUXILIARY
QUICK COUPLERS
BUCKET STEPS
SAFETY TREAD
● OPERATOR CAB
REAR WINDOW (ROPS & FOPS)
LIFT ARM LINK
REAR GRILL
LIFT ARM
LIFT CYLINDER
TAIL LIGHT
LIFT ARM
SUPPORT DEVICE
REAR LIGHT
REAR DOOR
❒ TRACKS
B-15984
B-15985
▼ OPTIONAL OR FIELD ACCESSORY (Not Standard Equipment)

❒ TRACKS - Optional tracks are available.
† Bucket - Several different buckets and other attachments are available for this machine.
● ROPS, FOPS - Roll Over Protective Structure, per SAE J1040 and ISO 3471, and Falling Object Protective Structure
per ISO 3449, Level I. Level II is available. Extra insulated cab is available as an option (Reduced noise level).
T190 Bobcat Loader

XI Service Manual
SAFETY &
SAFETY & MAINTENANCE MAINTENANCE
AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
Replacing Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-1
Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . 10-140-1
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1

Checking The Coolant Level . . . . . . . . . . . . . . . . . . . . . . . 10-90-2
Cleaning The Cooling System . . . . . . . . . . . . . . . . . . . . . . 10-90-1
Replacing the Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-2
DRIVE
ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 10-110-1 SYSTEM
Checking Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-1
Oil Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-1
Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-2
FAN GEARBOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-130-1

Checking And Maintaining . . . . . . . . . . . . . . . . . . . . . . . . 10-130-1
ELECTRICAL
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-1 SYSTEM &
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-1 ANALYSIS
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-2
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-1
Removing Air From The Fuel System . . . . . . . . . . . . . . . 10-100-2 ENGINE
SERVICE
HYDRAULIC/HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . 10-120-1
Breather Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120-4
Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . 10-120-1
Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . 10-120-2
Replacing Hydraulic/Hydrostatic Filter . . . . . . . . . . . . . . . 10-120-1
LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1

Installing Lift Arm Support Device . . . . . . . . . . . . . . . . . . . 10-20-1
Removing Lift Arm Support Device . . . . . . . . . . . . . . . . . . 10-20-2
LIFTING AND BLOCKING THE LOADER . . . . . . . . . . . . . . . 10-10-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
Single Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-2
LUBRICATION OF THE BOBCAT LOADER. . . . . . . . . . . . . 10-150-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-150-1
Continued On Next Page
T190 Bobcat Loader

10-01 Service Manual
SAFETY & MAINTENANCE (CONT’D)
OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-3
Lowering The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . 10-30-2
Raising The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
POWER BOB-TACH (OPTION) . . . . . . . . . . . . . . . . . . . . . . 10-141-1

Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . 10-141-1
REMOTE START. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1

Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1
SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . 10-160-1

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-160-1
TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1
TRANSPORTING THE BOBCAT LOADER . . . . . . . . . . . . . . 10-40-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
TIGHTEN ALL HARDWARE PER SIZE TO GRADE 5 TORQUE SEE STANDARD

TORQUE SPECIFICATIONS FOR BOLTS, SPEC SECTION UNLESS OTHERWISE
SPECIFIED.
T190 Bobcat Loader

LIFTING AND BLOCKING THE LOADER Figure 10-10-2
WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions
can cause injury or death.
W-2003-0903 P-24491
Figure 10-10-1 Always park the loader on a level surface.
Put floor jack under the rear of the loader [Figure 10-10-
2].
Lift the rear of the loader and install jackstands [Figure

10-10-2].
Figure 10-10-3
B-7023A
Procedure
WARNING P-24646
Put jackstands under the front axles and rear corners

of the frame before running the engine for service.
Put the floor jack under the front of the loader [Figure 10-
Failure to use jackstands can allow the machine to
10-3].
fall or move and cause injury or death.
W-2017-0286
Lift the front of the loader and put jackstands under the
axle tubes [Figure 10-10-3].
NOTE: Make sure the jackstands do not touch the

tracks. Make sure the tracks clear the floor or
any obstacles.
T190 Bobcat Loader

10-10-1 Service Manual
LIFTING AND BLOCKING THE LOADER (CONT’D)
Single Point Lift
Figure 10-10-4
TS-1998
The loader can be lifted with the Single Point Lift which is
available as a kit from your Bobcat loader dealer.
Install the kit as explained in the Instructions with the kit

and attach lift as shown [Figure 10-10-4].
The Single Point Lift, supplied by Bobcat, is designed to

lift and support the Bobcat loader without affecting roll
over and falling object protection features of the operator
cab.
T190 Bobcat Loader

LIFT ARM SUPPORT DEVICE
Installing Lift Arm Support Device
WARNING
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment Figure 10-20-2
to fall and cause injury or death.
W-2059-0598
WARNING
N-18483
Service lift arm support device if damaged or if parts
are missing. Using a damaged lift arm support or
with missing parts can cause lift arms to drop
causing injury or death.
W-2271-1197
Figure 10-20-1 P-24484
The operator must be in the operator's seat, with the seat

1 belt fastened and seat bar lowered, until the lift arm
support device is installed.
P-24483
Start the engine, and raise the lift arms all the way up.
Have a second person install the lift arm support device

(Item 1) [Figure 10-20-2] over the rod of one of the lift
cylinders.
The lift arm support device must be tight against the

cylinder rod. The tabs of the lift arm support device must
P-24483 be under the cylinder as shown (Inset) [Figure 10-20-2].
Put jackstands under the rear corners of the loader frame

(Inset) [Figure 10-20-1].
Remove the lift arm support device (Item 1) [Figure 10-

20-1] from storage position.
T190 Bobcat Loader

LIFT ARM SUPPORT DEVICE (CONT’D)
Installing Lift Arm Support Device (Cont’d)
Figure 10-20-3
P-24486
Lower the lift arms slowly until the lift arm support device
(Item 1) [Figure 10-20-3] is held between the lift arms
and lift cylinder.
Removing Lift Arm Support Device
The operator must be in the operator's seat, with the seat

belt fastened and seat bar lowered, until the lift arm
support device is removed and the lift arms are lowered
all the way.
Start the engine, raise the lift arms all the way up.
Have a second person remove the lift arm support

device.
Lower the lift arms all the way and stop the engine.
Return the lift arm support device to storage position and

secure with clamping knobs.
Remove the jackstands.
T190 Bobcat Loader

OPERATOR CAB Figure 10-30-1
Description
The Bobcat loader has an operator cab (ROPS and

FOPS) as standard equipment to protect the operator
from rollover and falling objects. Check with your dealer if
the operator cab has been damaged. The seat belt must
be worn for roll over protection.
ROPS/FOPS - Roll Over Protective Structure per SAE

J1040 and ISO 3471, and Falling Object Protective
Structure per SAE J1043 and ISO 3449, Level I. Level II
is available.
Level I - Protection from falling bricks, small concrete

blocks, and hand tools encountered in operations such
as highway maintenance, landscaping, and other
construction site services. Always stop the engine before raising or lowering the
cab.
Level II - Protection from falling trees, rocks; for
machines involved in site clearing, overhead demolition Stop the loader on a level surface. Lower the lift arms. If
or forestry. the lift arms must be up while raising the operator cab,
install the lift arm support device. (See Installing Lift Arm
Raising The Operator Cab Support Device on Page 10-20-1.)
Install jackstands under the rear of the loader frame

[Figure 10-30-1].
Figure 10-30-2
WARNING P10564 P10563
Never modify operator cab by welding, grinding, Loosen the nut (both sides) at the front corners of the
drilling holes or adding attachments unless operator cab [Figure 10-30-2].
instructed to do so by Bobcat. Changes to the cab
can cause loss of operator protection from rollover Remove the nuts and plates [Figure 10-30-2] (both
and falling objects, and result in injury or death. sides).
W-2069-1299
T190 Bobcat Loader

OPERATOR CAB (CONT'D)
Raising The Operator Cab (Cont’d)
Figure 10-30-3
Figure 10-30-5
P-24481
Lift on the grab handle and bottom of the operator cab

slowly until the cab is all the way up and the latching
mechanism engages [Figure 10-30-3].
Lowering The Operator Cab
P10564 P10563
Figure 10-30-4
Install the plates and nuts [Figure 10-30-5] (both sides).
Tighten the nuts to 40-50 ft.-lbs. (54-68 Nm) torque.
P-24482
P-24482
Always stop the engine before raising or lowering the

cab.
NOTE: Make sure the seat bar is fully raised or

lowered when lowering the cab. Always use
the grab handles to lower the cab.
Release the latching mechanism (Inset) [Figure 10-30-4]

and pull the cab all the way down.
Pull down on the bottom of the operator cab until it stops

at the latching mechanism [Figure 10-30-4].
T190 Bobcat Loader

OPERATOR CAB (CONT'D) Figure 10-30-8
Emergency Exit
Figure 10-30-6
N-20171
Front Door (If Equipped)

N-19385
NOTE: When an Operator Cab Enclosure Kit is
installed, the window of the front door can be
The front opening on the operator cab and rear window used as an emergency exit. [Figure 10-30-8]
provide exits.
NOTE: If the loader has a Special Application Door
Pull on the tag on the top of the rear window to remove Kit installed, the window of the front door is
the rubber cord [Figure 10-30-6]. NOT an emergency exit.
Figure 10-30-7 Pull the plastic loop at the top of the window in the front
door to remove the rubber cord [Figure 10-30-8].
Figure 10-30-9
X
N-18495
Push the rear window out of the rear of the operator cab.
P-24472
Exit through the rear of the operator cab [Figure 10-30-

7]. Push the window out with your foot [Figure 10-30-9] at
any corner of the window.
Exit through the front door.
T190 Bobcat Loader

TRANSPORTING THE BOBCAT LOADER Figure 10-40-2
Procedure
WARNING
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when P-24480 P-24785
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0494
Figure 10-40-1
6718401
P-24513
1
P-24512
Use the following procedure to fasten the Bobcat loader
to the transport vehicle to prevent the loader from moving
Be sure the transport and towing vehicles are of during sudden stops or when going up or down slopes
adequate size and capacity. (See LOADER [Figure 10-40-2].
SPECIFICATIONS on Page SPEC-10-1.).
• Lower the bucket or attachment to the floor.
A loader with an empty bucket or no attachment must be
loaded backward onto the transport vehicle [Figure 10- • Stop the engine.
40-1].
• Engage the parking brake.
The rear of the trailer must be blocked or supported (Item
1) [Figure 10-40-1] when loading or unloading the loader • Install chains at the front and rear loader tie down
to prevent the front end of the trailer from raising up. positions (Insets) [Figure 10-40-2].
• Fasten each end of the chain to the transport vehicle.
T190 Bobcat Loader

TOWING THE LOADER
Procedure
Because of the design of the loader, there is not a

recommended towing procedure.
• The loader can be lifted onto a transport vehicle.
• The loader can be skidded a short distance to move

for service (EXAMPLE: Move onto a transport
vehicle.) without damage to the hydrostatic system.
(The tires/tracks will not turn.) There might be slight
wear to the tires/tracks when the loader is skidded.
The towing chain (or cable) must be rated at 1 & 1/2

times the weight of the loader. (See LOADER
SPECIFICATIONS on Page SPEC-10-1.)
T190 Bobcat Loader

REMOTE START Figure 10-60-2
Procedure
WARNING
AVOID INJURY OR DEATH
With the 7-pin connector plugged into the loader and
1
Remote Start Key Switch in the OFF position, the
loader can still be started from the operator panel
inside the cab. Placing the key switch of the remote
start tool in the run position disconnects the
operator panel key switch from the start circuit. If the
P-24651
service technician will be working the engine area it
is important to remove the operator panel keys.
W-2357-0899
Figure 10-60-3
Figure 10-60-1
1
1
P-24653
P16115
Lift and block the loader. (See Procedure on Page 10-10-
1.)
The tool listed will be need to do the following procedure:
Raise the lift arms (if required by the procedure) and
MEL1563 - Remote Start Tool Kit install an approved lift arm support device. (See Installing
Lift Arm Support Device on Page 10-20-1.)
The remote start (Item 1) [Figure 10-60-1] is required
when the operator cab is in the raised position for service Raise the operator cab (if required by the procedure).
and the service technician needs to turn the key switch (See Raising The Operator Cab on Page 10-30-1.)
on or start the engine. Example: Control Handle: linkage
neutral adjustment. Open the rear door of the loader.
Remove the plug (Item 1) [Figure 10-60-2] or disconnect

the attachment control harness (Item 1) [Figure 10-60-3]
if connected.
T190 Bobcat Loader

REMOTE START (CONT'D)
Procedure (Cont'd)
Figure 10-60-4
1 Figure 10-60-6
P-24652
Connect the remote start tool to the engine harness

connector (Item 1) [Figure 10-60-4].
NOTE: The key switch on the right-hand side 2

3 1
operator panel must be in the off position or
the Remote Start Kit will not operate.
Figure 10-60-5
P16118
The traction lock switch (Item 1) [Figure 10-60-6] is used

to turn traction lock on or off. Push the switch to the
override position. The switch will illuminate to indicate
traction lock OVERRIDE, in this position the wheels are
1 able to turn.
The maximum flow/variable flow switch (Item 2) [Figure

10-60-6] is used to activate the auxiliary hydraulics.
Pressing the switch once will activate variable flow.
Pressing the switch again will activate maximum flow.
The switch will illuminate to indicate which flow rate is
active. Pressing the switch a third time will turn the flow
P16116 OFF. The switch is used when checking pressures and
flow rate.
The remote start tool (Item 1) [Figure 10-60-5] has three The auxiliary pressure release (Item 3) [Figure 10-60-6]
rocker switches. is used to release hydraulic pressure to the rear auxiliary
couplers. To release pressure; push and hold the switch
for three seconds.
NOTE: With the engine running; pushing and holding

the pressure release switch will cause the
engine to stop in three seconds. To relieve the
pressure; continue to press the switch after
the engine has stopped.
T190 Bobcat Loader

REMOTE START (CONT'D)
Procedure (Cont'd)
Figure 10-60-7
P-34661
Push the couplers on the front auxiliary block toward the

block and hold for five seconds to release the front
auxiliary pressure [Figure 10-60-7].
T190 Bobcat Loader

SERVICE SCHEDULE
Chart
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat loader
Instructions are necessary before operating or servicing machine. Read and

understand the Operation & Maintenance Manual, Operator’s Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
WARNING when making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0903
SERVICE SCHEDULE HOURS
■ ■ ■
ITEM SERVICE REQUIRED
8-10 50 100 250 500 1000
Engine Oil Check the oil level and add oil as needed.
Engine Air Filter and Air Check display panel. Service only when required. Check for leaks and
System damaged components.
Engine Cooling System Clean debris from oil cooler, radiator and grill. Check coolant level in recovery
tank. Add coolant as needed.
Seat Belt, Seat Bar and Check the condition of seat belt. Check the seat bar and control interlocks.
Control Interlocks Clean dirt and debris from moving parts.
Safety Signs and Safety Tread Check for damaged signs (decals) and safety treads. Replace any signs or
safety treads that are damaged or worn.
Indicators & Lights (Opt.) Check for correct operation of all indicators & lights.
Operator Cab Check the fastening bolts, washers & nuts. Check the condition of cab.
Lift Arms, Cylinders, Bob-Tach Lubricate with multi-purpose lithium based grease.
Pivot Pins and Wedges
Fuel Filter Remove the trapped water.
Bobcat Interlock Control Check that four BICS™ indicator lights and functions are activated. See
System (BICS™) details in this Operation & Maintenance Manual.
Heater and A/C Filters Clean or replace filters as needed during heating/cooling season.
Tracks Check for damaged or worn tracks and correct tension. ‡
Hydraulic Fluid, Hoses and Check fluid level and add as needed. Check for damage and leaks. Repair or
Tubelines replace as needed.
Foot Pedals or Hand Controls, Check for correct operation. Repair or adjust as needed.
and Steering Levers
Parking Brake Check operation.
Track Sprocket Bolts Check torque. Tighten as needed. See procedure in this manual. ◆
Spark Arrestor Muffler Clean the spark chamber.
Battery Check cables, connections and electrolyte level. Add distilled water as needed.
Steering Shaft Grease two fittings.
Engine/Hydros. Drive Belt Check for wear or damage. Adjust as needed.
Fan Drive Gearbox Check gear lube level. Add as needed.
Alternator Belt & Air Check belt tension and adjust as needed.
Conditioner Belt (If Equipped)
Engine Oil and Filter Replace oil and filter. Use CD or better grade oil and Bobcat filter. †
Fuel Filter Replace the filter element.
Bobcat Interlock Control Check the function of the lift arm bypass control.
System (BICS™)
Hydraulic Reservoir Breather Replace the reservoir breather cap.
Cap
Hydraulic/Hydrostatic Filter Replace the filter element. •
Hydraulic Reservoir Replace the fluid.
Case Drain Filters Replace the filters. ■
Hydrostatic Motor Carrier Replace Oil with High Performance Synthetic Oil P/N 6682546.
■ Or every 12 months.
† First oil and filter change must occur at 50 hours; 250 hours thereafter.
* Inspect the new belt after first 50 hours.
• Replace filter element after the first 50 hours and when the transmission warning light comes ON.
‡ Check every 8-10 hours for the first 50 hours. Then at 50 hour intervals.
◆ Check after the first 50 hours of operation only.
T190 Bobcat Loader

AIR CLEANER SERVICE Figure 10-80-3
Replacing Filter Element
Figure 10-80-1
P-31836
Outer Filter
B-15552B
B-15553B
Remove the wing nut and remove the dust cover [Figure
10-80-3].
It is important to change the air filter element only when
the Air Cleaner Icon in the right panel is ON (Item 1) Figure 10-80-4
[Figure 10-80-1] and you hear three beeps from the
alarm.
Replace the inner filter every third time the outer filter is
replaced or as indicated.
Figure 10-80-2
1
2
P-31837
1
Remove the wing nut and remove the outer filter element
(Item 1) [Figure 10-80-4].
NOTE: Make sure all sealing surfaces are free of dirt

B-15551 and debris.
Install a new outer element.

Press and hold the LIGHT Button (Item 1) [Figure 10-80-
2] for two seconds. Install the dust cover and the wing nut [Figure 10-80-3]
(Be sure the evacuator is down).
If the filter element needs replacement, the CODE [01-
17] (Air Filter Plugged) will show in the HOURMETER / Check the air intake hose and the air cleaner housing for
CODE DISPLAY (Item 2) [Figure 10-80-2]. damage. Make sure all connections are tight.
T190 Bobcat Loader

AIR CLEANER SERVICE (CONT'D) Figure 10-80-6
Replacing Filter Element (Cont'd)
Figure 10-80-5
P-31836
Install the dust cover and the wing nut [Figure 10-80-6]
P-31838 (Be sure the evacuator is down).
Inner Filter
Only replace the inner filter element under the following

conditions:
Replace the inner filter element every third time the outer
filter is replaced.
After the outer element has been replaced, start the

engine and run at full RPM. If the HOURMETER / CODE
DISPLAY shows [01-17] (Air Filter Plugged), replace
the inner filter element.
Remove the wing nut and remove the inner filter element
[Figure 10-80-5].
Install the new inner element.
Install the outer element.
T190 Bobcat Loader

ENGINE COOLING SYSTEM
Cleaning The Cooling System

IMPORTANT
AVOID ENGINE DAMAGE
WARNING Always use the correct ratio of water to antifreeze.
To much antifreeze reduces cooling system

Wear safety glasses to prevent eye injury when any efficiency and may cause serious premature engine
of the following conditions exist: damage.
• When fluids are under pressure.
• Flying debris or loose material is present. Too little antifreeze reduces the additives which
• Engine is running. protect the internal engine components; reduces the
• Tools are being used. boiling point and freeze protection of the system.
W-2019-1285
Always add a premixed solution. Adding full strength

Figure 10-90-1 concentrated coolant can cause serious premature
engine damage.
I-2124-0497
Figure 10-90-2
P-45101
Check the cooling system every day to prevent over-

heating, loss of performance or engine damage.
P-45103
Open the rear door and remove the rear grill.(See

Removal And Installation on Page 50-60-1.) Raise the air conditioning condenser (If equipped) and
the oil cooler and clean the top of the radiator [Figure 10-
Use air pressure or water pressure to clean the top of the 90-2].
oil cooler [Figure 10-90-1].
Lower the oil cooler on the loader frame.
Check cooling system for leaks.

WARNING Replace the rear grill and close the rear door.
Do not use your bare hands to remove debris from
the oil cooler. Cooling fins are sharp and may cause
injury.
W-2460-0303
T190 Bobcat Loader

ENGINE COOLING SYSTEM (CONT'D) Replacing the Coolant
Checking The Coolant Level
Figure 10-90-3
WARNING
MAX Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070-1285
MIN P-45106 Figure 10-90-4
P-45102
Open the rear door and remove the rear grill.
Check the coolant level [Figure 10-90-3]. The level

markers are on the outside of the tank. Coolant must be
between the bottom marker and the top marker when the
P-45102
engine is cold.
Replace the rear grill and close the rear door before Open the rear door and remove the rear grill.
operating the loader.
Remove the radiator cap (Item 1) [Figure 10-90-4].
IMPORTANT
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
To much antifreeze reduces cooling system

efficiency and may cause serious premature engine
damage.
Too little antifreeze reduces the additives which

protect the internal engine components; reduces the
boiling point and freeze protection of the system.
Always add a premixed solution. Adding full strength

concentrated coolant can cause serious premature
engine damage.
I-2124-0497
T190 Bobcat Loader

ENGINE COOLING SYSTEM (CONT'D)
Replacing the Coolant (Cont’d)
Figure 10-90-5
P-48075
Turn the valve (Item 1) [Figure 10-90-5] 90 degrees

and drain the coolant into a container.
Recycle or dispose of used coolant in an environmentally

safe manner. Close the drain valve and remove the hose.
NOTE: The loader is factory filled with propylene

glycol coolant (purple color). DO NOT mix
propylene glycol with ethylene glycol.
Add premixed coolant, 47% water and 53% propylene

glycol to the recovery tank if the coolant level is low.
One gallon and one pint (4,3 L) of propylene glycol mixed

with one gallon (3,8 L) of water is the correct mixture of
coolant to provide a -34°F (-37°C) freeze protection.
Use a refractometer to check the condition of propylene

glycol in your cooling system.
Fill the radiator with the premixed coolant. Install the

radiator cap.
Remove the cover from the coolant recovery tank. Fill the
tank until it is at the lower marker (inside the tank).
Run the engine until it is at operating temperature.
Stop the engine.
Check the coolant level in the recovery tank when cool.
Add coolant as needed.
Replace the rear grill and close the rear door.
T190 Bobcat Loader

FUEL SYSTEM Filling The Fuel Tank
Fuel Specifications
Figure 10-100-1
WARNING
Stop and cool the engine before adding fuel. NO
SMOKING! Failure to obey warnings can cause an
explosion or fire.
W-2063-0887
1
WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
P-48074
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-1285
Use only clean, high quality diesel fuel, Grade No. 2 or
Grade No. 1. Open the rear door.
The following is one suggested blending guideline which Remove the fuel fill cap (Item 1) [Figure 10-100-1].
should prevent fuel gelling during cold temperatures:
Figure 10-100-2
Temp. F° (C°) No. 2 No. 1
WRONG
+15° (9°) 100% 0%
Down to -20° (-29°) 50% 50%
Below -20° (-29°) 0% 100%
Contact your fuel supplier for local recommendations.
B-15650A
Use a clean, approved safety container to add fuel of the

correct specifications. Add fuel only in an area that has
free movement of air and no open flames or sparks. NO
SMOKING! [Figure 10-100-2].
Install and tighten the fuel fill cap (Item 1) [Figure 10-
100-1].
T190 Bobcat Loader

FUEL SYSTEM (CONT’D) W-2072-0496
Fuel Filter
Figure 10-100-4
Figure 10-100-3
2
1
1 2
P-48076
P-48077
Open the vent (Item 1) [Figure 10-100-4] on the fuel filter

housing.
(See SERVICE SCHEDULE on Page 10-70-1), for the
service interval for removing water from, or replacing the Squeeze the hand pump (priming bulb) (Item 2) [Figure
fuel filter. 10-100-4] until fuel flows from the vent with no air
bubbles.
Removing Water
Close the vent (Item 1) [Figure 10-100-4] on the fuel
Loosen the drain (Item 1) [Figure 10-100-3] at the filter housing.
bottom of the filter element to remove water from the
filter. Open the vent (Item 3) [Figure 10-100-4] on the fuel
injection pump.
Replacing Element
Squeeze the hand pump (priming bulb) (Item 2) [Figure
Remove the filter element (Item 2) [Figure 10-100-3]. 10-100-4] until the pump feels solid.
Clean the area around the filter housing. Put clean oil on Tighten the vent plug (Item 3) [Figure 10-100-4].
the seal of the new filter element. Install the fuel filter, and
hand tighten. Start the engine.
Remove the air from the fuel system. (See Removing Air It may be necessary to open the vent plug (Item 3)
From The Fuel System on Page 10-100-2) [Figure 10-100-4] briefly while the engine is running.
Close the vent when the engine runs smoothly.
Removing Air From The Fuel System
After replacing the filter element or when the fuel tank

has run out of fuel, the air must be removed from the fuel
system before starting the engine.
WARNING
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
T190 Bobcat Loader

ENGINE LUBRICATION SYSTEM Oil Chart
Checking Engine Oil
Check the engine oil level every day before starting the
engine for the work shift.
Figure 10-110-1
P-48079
Park the loader on level ground.
Open the rear door and remove the dipstick (Item 1)

[Figure 10-110-1].
Keep the oil level between the marks on the dipstick. DO

NOT OVERFILL.
Use a good quality motor oil that meets API Service

Classification of CD or better. (See Oil Chart.)
Install the dipstick and close the rear door.
T190 Bobcat Loader

ENGINE LUBRICATION SYSTEM (CONT’D)
Replacing Oil And Filter

WARNING
service interval for replacing the engine oil and filter. Always clean up spilled fuel or oil. Keep heat, flames,
Run the engine until it is at operating temperature. Park Failure to use care around combustibles can cause
the loader on level ground and stop the engine. explosion or fire which can result in injury or death.
W-2103-1285
Open the rear door.

Figure 10-110-3
Figure 10-110-2
1
3
1 P-1575
P-48078
Put oil in the engine. (See Capacities on Page SPEC-10-

Remove the drain plug (Item 1) [Figure 10-110-2]. 4.) [Figure 10-110-3] (See Oil Chart on Page 10-110-1.)
Drain the oil into a container and dispose of used oil in an Start the engine and let it run for several minutes.
environmentally safe manner.
Stop the engine and check for leaks at the oil filter.
Remove the oil filter (Item 2) [Figure 10-110-2].
Remove the dipstick and check the oil level.
Clean the filter housing surface.
Add oil until it reaches the top mark (Item 1) [Figure 10-
Put clean oil on the new oil filter gasket. 110-3] on the dipstick. DO NOT OVERFILL.
Install the filter and hand tighten. Install the dipstick and the fill plug.
Install and tighten the drain plug. Close the rear door.
Remove the fill cap (Item 3) [Figure 10-110-2].
T190 Bobcat Loader

HYDRAULIC/HYDROSTATIC SYSTEM Replacing Hydraulic/Hydrostatic Filter
Checking And Adding Fluid (See SERVICE SCHEDULE on Page 10-70-1), for the
correct service intervals.
Figure 10-120-1
Open the rear door.
Figure 10-120-3
1
P-24478A P-24478
Use only recommended fluid in the hydraulic system.

P-45244
(See HYDRAULIC/HYDROSTATIC FLUID
Remove the filter element (Item 1) [Figure 10-120-3]
Stop the loader on a level surface,
Clean the surface of the filter housing where the seal
Lower the lift arms and tilt the Bob-Tach fully back. contacts the housing.
Stop the engine. Put clean oil on the seal of the new filter element.
Install and hand tighten the filter element.

Check the fluid level in the sight gauge [Figure 10-120-1]
on the left side of the loader, above the track.
Close the rear door before operating the loader.
Figure 10-120-2
WARNING
Hydraulic fluid escaping under pressure can have
sufficient force to enter a person’s body by
penetrating the skin. This can cause serious injury
and possible death if proper medical treatment by a
1 physician familiar with this injury is not received
immediately.
W-2145-0290
P-45245
WARNING
Open the rear door and remove the rear grill. Always clean up spilled fuel or oil. Keep heat, flames,
Remove the fill cap (Item 1) [Figure 10-120-2] Failure to use care around combustibles can cause
Add the fluid as needed to bring the level to the center of W-2103-1285
the sight gauge [Figure 10-120-1]and install the fill cap.
T190 Bobcat Loader

HYDRAULIC/HYDROSTATIC SYSTEM (CONT'D) Figure 10-120-5
Replacing Hydraulic Fluid

1
Figure 10-120-4
P-24751
Raise the operator cab. (See Raising The Operator Cab

P-45245 on Page 10-30-1.)
Remove plug (Item 1) [Figure 10-120-5] from hydraulic

((See SERVICE SCHEDULE on Page 10-70-1), for the reservoir and pump the hydraulic fluid into a container.
service interval.
Figure 10-120-6
The fluid must be replaced if it becomes contaminated or
after major repairs. If the fluid is replaced, the hydrostatic RIGHT CASE
DRAIN FILTER
filter and both case drain filters must be replaced.
Remove the rear grill. [Figure 10-120-4]
Remove the reservoir fill cap (Item 1) [Figure 10-120-4] 2
P-24683 P-48429
Disconnect the hoses (Item 1) [Figure 10-120-6] from

the case drain filter located under the control valve. Cap
and plug the hoses and case drain filter to prevent
leakage.
T190 Bobcat Loader

HYDRAULIC/HYDROSTATIC SYSTEM (CONT'D) Figure 10-120-8
Replacing Hydraulic Fluid (Cont’d)
Figure 10-120-7
LEFT CASE
DRAIN FILTER 2
1
P-64316
The hydrostatic charge pressure filter shown [Figure 10-

P-24734 120-8] is located behind the control panel and in front of
the fuel tank.
Disconnect the hose (Item 1) [Figure 10-120-7] from the Remove and replace the hydrostatic charge pressure
case drain filter located on the reservoir. Cap and plug filter (Item 1) [Figure 10-120-8].
the hose and case drain filter to prevent leakage.
Remove the case drain filters (Item 2) [Figure 10-120-6]

& [Figure 10-120-7] and drain the fluid into a container.
Replace the hydraulic/hydrostatic filter. (See Replacing

Hydraulic/Hydrostatic Filter on Page 10-120-1.)
Replace both hydrostatic motor case drain filters (Item 2)

[Figure 10-120-6] & [Figure 10-120-7].
When the fluid is removed from the reservoir, reconnect

the hose to case drain filters.
Add the correct fluid to the reservoir until the fluid level is
at the center of the sight gauge (Do not overfill) with lift
arms lowered.
Lower the operator cab. (See Lowering The Operator

Cab on Page 10-30-2.)
Start the engine and operate the loader hydraulic

controls. Stop the engine and check for leaks.
Check the fluid level in the reservoir and add as needed.
T190 Bobcat Loader

HYDRAULIC/HYDROSTATIC SYSTEM (CONT'D)
Breather Cap
Figure 10-120-9
P-24687

correct service replacement interval.

on Page 10-30-1.)
Remove the breather cap (Item 1) and discard.[Figure

10-120-9]
Install new cap.

T190 Bobcat Loader

FAN GEARBOX
Checking And Maintaining
Figure 10-130-1
P-24688

correct service interval.

on Page 10-30-1.)
Remove the plug (Item 1) [Figure 10-130-1] to check the

lubricant level.
If the level is low, add SAE 90W gear lubricant through

the check plug hole until lubricant flows from the hole.
Install and tighten the plug.

T190 Bobcat Loader

BOB-TACH Figure 10-140-3
Inspection And Maintenance

Bob-Tach
Wedge
WARNING
Bob-Tach wedges must extend through the holes in
attachment. Levers must be fully down and locked.
Failure to secure wedges can allow attachment to
come off and cause injury or death.
W-2102-0588 Wedge Must Contact
Lower Edge Of Hole
In the Attachment
Figure 10-140-1 B-15177
The spring loaded wedge (Item 1) [Figure 10-140-1]

must contact the lower edge of the hole in the attachment
(Item 1) [Figure 10-140-2] and [Figure 10-140-3].
1
If the wedge does not contact the lower edge of the hole
[Figure 10-140-2] and [Figure 10-140-3], the
attachment will be loose and can come off the Bob-Tach.
Figure 10-140-4
P-24695
Move the Bob-Tach levers to engage the wedges [Figure

10-140-1]. The levers and wedges must move freely.
The wedges must extend through the holes in the

attachment mounting frame (Item 1) [Figure 10-140-1].
Figure 10-140-2
B-17460
Inspect the mounting frame on the attachment and the

Bob-Tach, linkages and wedges for excessive wear or
damage [Figure 10-140-4]. Replace any parts that are
damaged, bent, or missing. Keep all fasteners tight.
1
Look for cracked welds. Contact your Bobcat dealer for
repair or replacement parts.
Lubricate the wedges. (See LUBRICATION OF THE

BOBCAT LOADER on Page 10-150-1.)
P-24696
T190 Bobcat Loader

POWER BOB-TACH (OPTION) Figure 10-141-3
Inspection And Maintenance
Figure 10-141-1
Front Accessory Panel

1
B-15177
Wedge Must Contact Lower Edge

Of Hole In The Attachment P-24487
If the wedge does not contact the lower edge of the hole
B-15891 [Figure 10-141-3], the attachment will be loose and can
come off the Bob-Tach.
Push and hold the BOB-TACH "WEDGES UP" switch Figure 10-141-4
[Figure 10-141-1] until wedges are fully raised. Push and
hold the BOB-TACH "WEDGES DOWN" switch [Figure
10-141-1] until the wedges are fully down. The wedges
must move freely.
Figure 10-141-2
B-17460
Inspect the mounting frame on the attachment and the

1 Bob-Tach, linkages and wedges for excessive wear or
damage [Figure 10-141-4]. Replace any parts including
P-24487 decals and lever that are damaged, bent, or missing.
Keep all fasteners tight. Inspect the hoses and fittings for
leaks.
The wedges must extend through the holes in the
attachment mounting frame (Item 1) [Figure 10-141-2] Look for cracked welds. Contact your Bobcat dealer for
and must contact the lower edge of the hole in the repair or replacement parts.
attachment [Figure 10-141-2] and (Item 1) [Figure 10-
141-3]. Lubricate the wedges. (See LUBRICATION OF THE
BOBCAT LOADER on Page 10-150-1.)
T190 Bobcat Loader

LUBRICATION OF THE BOBCAT LOADER Figure 10-150-2
Procedure 3
Figure 10-150-1
4
Access
N-18506
Hole
P-24697
Lubricate the loader as specified in the Service

Schedule. (See SERVICE SCHEDULE on Page 10-70- Access
1), for the best performance of the loader. Hole
Record the operating hours each time you lubricate the

Bobcat loader.
P-24698
Always use a good quality lithium based multi-purpose
grease when you lubricate the loader. Apply lubricant
until extra grease shows. 2. Stabilizer Rod - Rear (Both Sides) [Figure 10-150-2].
Lubricate the following locations on the loader: 3. Lift Cylinder Rod End (Both Sides) [Figure 10-150-2]
1. Stabilizer Rod - Front (Both Sides) [Figure 10-150-1]. 4. Lift Cylinder Base End (Both Sides) [Figure 10-150-
2].
T190 Bobcat Loader

LUBRICATION OF THE BOBCAT LOADER (CONT'D) Figure 10-150-5
Procedure (Cont’d)
8
Figure 10-150-3
P-24699
9 P16045
8. Bob-Tach Wedge (Both Sides) [Figure 10-150-5].

N-18510
9. Power Bob-Tach Cylinder (Both Sides) [Figure 10-
150-5].
5. Tilt Cylinder Base End (Both Sides) [Figure 10-150-
3]. Figure 10-150-6
Figure 10-150-4
10
7
6
P-24700
P-48104
10. Lift Arm Pivot Pin (Both Sides) [Figure 10-150-6].
6. Tilt Cylinder Rod End (Both Sides) [Figure 10-150-4].
7. Bob-Tach Pivot Pin (Both Sides) [Figure 10-150-4].
T190 Bobcat Loader

LUBRICATION OF THE BOBCAT LOADER (CONT'D) PIVOT PINS
Procedure (Cont’d) Figure 10-150-9
Figure 10-150-7 1
1
P-24702A
11
P-24702
P-24701
All lift arm and cylinder pivots have a large pin held in
position with a retainer bolt and lock nut (Item 1) [Figure
11. Lift Arm Link Pivot Pin (Both Sides) [Figure 10-150- 10-150-9].
7].
Check that the lock nuts are tightened to 18-20 ft.-lbs.
Figure 10-150-8 (24-27 Nm) torque.
12
P-24703
12. 250 Hours: Steering Lever Shaft (2) [Figure 10-150-

8].
T190 Bobcat Loader

SPARK ARRESTOR MUFFLER
Cleaning Procedure
WARNING
(See SERVICE SCHEDULE on Page 10-70-1), for
service interval for cleaning the spark arrestor muffler. When the engine is running during service, the
steering levers must be in neutral and the parking
Do not operate the loader with a defective exhaust brake engaged. Failure to do so can cause injury or
system. death.
W-2006-0284
Start the engine and run for about ten seconds while a
IMPORTANT second person, wearing safety glasses, holds a piece of
wood over the outlet of the muffler.
This loader is factory equipped with a U.S.D.A. This will force contaminants out through the cleanout
Forestry Service approved spark arrestor muffler. It hole.
is necessary to do maintenance on this spark
arrestor muffler to keep it in working condition. The Stop the engine.
spark arrestor muffler must be serviced by dumping
the spark chamber every 100 hours of operation. Install and tighten the plug.
If this machine is operated on flammable forest, Lower the rear grill and close the rear door.
brush or grass covered land, it must be equipped
with a spark arrestor attached to the exhaust system
and maintained in working order. Failure to do so will
be in violation of California State Law, Section 4442
PRC. WARNING
Make reference to local laws and regulations for When an engine is running in an enclosed area, fresh
spark arrestor requirements. air must be added to avoid concentration of exhaust
I-2022-0595 fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
Figure 10-160-1 gases which can kill without warning.
W-2050-1285
WARNING
Stop engine and allow the muffler to cool before
cleaning the spark chamber. Wear safety goggles.
1 Failure to obey can cause serious injury.
W-2011-1285
P-45498 WARNING
Stop the engine. Open the rear door and rear grill. Never use machine in atmosphere with explosive
dust or gases or where exhaust can contact
Remove the plug (Item 1) [Figure 10-160-1] from the flammable material. Failure to obey warnings can
bottom of the muffler. cause injury or death.
W-2068-1285
T190 Bobcat Loader

HYDRAULIC SYSTEM
BUCKET POSITION VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-90-1

Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-90-5
Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-90-3 HYDRAULIC
Solenoid Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-90-1 SYSTEM
Solenoid Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-90-2
CYLINDER (LIFT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-1

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-6
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-1
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-5
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-4 DRIVE
Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-2 SYSTEM
CYLINDER (POWER BOB-TACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22-1
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22-5
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22-1
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22-4
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22-3
Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22-2 ELECTRICAL
SYSTEM &
CYLINDER (TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-1 ANALYSIS
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-7
Base End Pivot Pin Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-3
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-1 ENGINE
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-6 SERVICE
Parts Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-5
Rod End Pivot Pin Bushing And Seal Replacement . . . . . . . . . . . . . . . 20-21-4
Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-2
SPECIFICATIONS
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK . . . . . . . . . . . . . . 20-130-1
Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-130-1
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-130-1
HIGH FLOW VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-100-1

Checking The High Flow Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . 20-100-1
Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-100-6
High Flow Relief Valve Adjustment Procedure . . . . . . . . . . . . . . . . . . 20-100-3
Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-100-4
Solenoid Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-100-8
T190 Bobcat Loader

HYDRAULIC SYSTEM (CONT’D)
HYDRAULIC CONTROL VALVE (1 PIECE CASTING) (ADVANCE CONTROL SYSTEM)

(ACS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-1
Actuator Removal And Installation (Out of Loader) . . . . . . . . . . . . . . . . . . . . . 20-43-6
Anti-Cavitation Valve (Lift, Rod End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-12
Auxiliary Solenoid Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . 20-43-24
Auxiliary Spool Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-23
BICS™ Valve, Check Valve Removal And Installation. . . . . . . . . . . . . . . . . . 20-43-28
BICS™ Valve, Lift Arm By-Pass Orifice Disassembly And Assembly . . . . . . 20-43-29
BICS™ Valve, Lift Load Check Valve Removal And Installation . . . . . . . . . . 20-43-10
BICS™ Valve, Lock Valve Removal And Installation . . . . . . . . . . . . . . . . . . . 20-43-26
BICS™ Valve Solenoid Disassembly And Assembly . . . . . . . . . . . . . . . . . . . 20-43-25
End Cap Block Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-16
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-1
Identification Chart (ACS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-9
Lift Spool Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-17
Load Check Valve Removal And Installation (Tilt & Auxiliary) . . . . . . . . . . . . 20-43-11
Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-29
Mount Bracket Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-10
Plug Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-15
Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-14
Port Relief/Anti-Cavitation Valve (Lift, Base End) . . . . . . . . . . . . . . . . . . . . . 20-43-13
Port Relief/Anti-Cavitation Valve (Tilt, Base End) . . . . . . . . . . . . . . . . . . . . . 20-43-13
Port Relief/Anti-Cavitation Valve (Tilt, Rod End) . . . . . . . . . . . . . . . . . . . . . . 20-43-14
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-1
Tilt Spool Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43-21
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) (FOOT CONTROL) . . . . 20-42-1

Anti-Cavitation Valve (Lift, Rod End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-10
Auxiliary Solenoid Disassembly and Assembly. . . . . . . . . . . . . . . . . . . . . . . 20-42-29
Auxiliary Spool Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-27
BICS™ Valve, Check Valve Removal And Installation . . . . . . . . . . . . . . . . . 20-42-33
BICS™ Valve, Lift Load Check Valve Removal And Installation . . . . . . . . . . . 20-42-8
BICS™ Valve, Lock Valve Removal And Installation. . . . . . . . . . . . . . . . . . . 20-42-31
BICS™ Valve Solenoid Disassembly And Assembly . . . . . . . . . . . . . . . . . . 20-42-30
End Cap/Spool Lock Block Removal and Installation . . . . . . . . . . . . . . . . . . 20-42-15
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-1
Identification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-7
Lift Spool and Detent Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . 20-42-16
Load Check Valve Removal And Installation (Tilt & Auxiliary). . . . . . . . . . . . . 20-42-9
Main Relief Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-34
Mount Bracket Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-8
Plug Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-13
Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-12
Port Relief/Anti-Cavitation Valve (Lift, Base End) . . . . . . . . . . . . . . . . . . . . . 20-42-11
Port Relief/Anti-Cavitation Valve (Tilt, Base End) . . . . . . . . . . . . . . . . . . . . . 20-42-11
Port Relief/Anti-Cavitation Valve (Tilt, Rod End) . . . . . . . . . . . . . . . . . . . . . . 20-42-12
Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-1
Rubber Boot Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-14
Tilt Spool Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-25
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (2 PIECE CASTING) (ADVANCED CONTROL

SYSTEM) (ACS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-1
Actuator Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-12
Anti-Cavitation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-17
Anti-Cavitation Valve/Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-16
Auxiliary Electric Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-21
Auxiliary Spool Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-20
BICS™ Valve, Check Valve Removal And Installation. . . . . . . . . . . . . . . . . . 20-41-8
BICS™ Valve, Lift Arm By-Pass Orifice Removal And Installation . . . . . . . . 20-41-7
BICS™ Valve Lock Valve Removal And Installation . . . . . . . . . . . . . . . . . . . 20-41-9
BICS™ Valve Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-5
BICS™ Valve Solenoid Removal And Installation . . . . . . . . . . . . . . . . . . . . 20-41-10
BICS™ Valve Solenoid Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-11
Cleaning And Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-41-23
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-1
Identification Chart (ACS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-13
Lift and Tilt Spool Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . 20-41-19
Lift Base End Restrictor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-13
Lift Spool Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-19
Load Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-13
Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-15
Port-Auxiliary Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-23
Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-15
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-1
Tilt Spool Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-18
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (2 PIECE CASTING) (FOOT CONTROL) . . . 20-40-1

Anti-Cavitation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-15
Anti-Cavitation Valve/Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-15
Auxiliary Electric Solenoid Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-29
Auxiliary Spool Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-28
BICS™ Valve, Check Valve Disassembly And Assembly . . . . . . . . . . . . . . . 20-40-7
BICS™ Valve Lock Valve Disassembly And Assembly . . . . . . . . . . . . . . . . . 20-40-8
BICS™ Valve Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-5
BICS™ Valve Solenoid Disassembly And Assembly . . . . . . . . . . . . . . . . . . 20-40-9
BICS™ Valve Solenoid Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-11
Cleaning And Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-31
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-1
Identification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-11
Lift And Tilt Lock Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-17
Lift Spool and Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-17
Load Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-12
Main Relief Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-13
Port-Auxiliary Section Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-30
Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-14
Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-1
Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-16
Tilt Spool Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-26
HYDRAULIC/HYDROSTATIC FILTER HOUSING . . . . . . . . . . . . . . . . . . . . . . . 20-70-1

HYDRAULIC FLUID RESERVOIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-80-1

HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-60-1

Check The Output Of The Hydraulic Pump With Power Bob-Tach. . . . . . . . 20-60-3
Check The Output Of The Hydraulic Pump Without Power Bob-Tach . . . . . 20-60-1
Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-60-8
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-60-7
HYDRAULIC PUMP (HIGH FLOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-61-1

Check The Output Of The Hydraulic Pump (High Flow) . . . . . . . . . . . . . . . . 20-61-3
Check The Output Of The Hydraulic Pump (Standard) . . . . . . . . . . . . . . . . . 20-61-1
Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-61-8
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-61-7
T190 Bobcat Loader

HYDRAULIC PUMP (SJC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-62-1

Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-62-8
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-62-7
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-62-4
Test The Output Of The Hydraulic Auxiliary Pump . . . . . . . . . . . . . . . . . . . . 20-62-1
Test The Output Of The Hydraulic Charge Pump . . . . . . . . . . . . . . . . . . . . . 20-62-2
HYDRAULIC PUMP (HIGH FLOW) (SJC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-63-1

Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-63-9
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-63-8
Test The Output Of The Hydraulic Auxiliary Pump . . . . . . . . . . . . . . . . . . . . 20-63-1
Test The Output Of The Hydraulic Charge Pump . . . . . . . . . . . . . . . . . . . . . 20-63-2
Test The Output Of The Hydraulic Pump (High Flow) . . . . . . . . . . . . . . . . . . 20-63-4
HYDRAULIC SYSTEM INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-1

Tighten Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-6
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-5
LIFT ARM BY-PASS CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-50-1

Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-50-2
Inspecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-50-1
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-50-1
MAIN RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-30-1

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-30-2
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-30-1
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-30-3
POWER BOB-TACH BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-120-1

Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-120-3
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-120-1
REAR AUXILIARY DIVERTER VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-110-1

Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-110-4
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-110-9
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-110-1
Solenoid Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-110-9
TIGHTEN ALL HARDWARE PER SIZE TO GRADE 5 TORQUE (SEE STANDARD TORQUE
SPECIFICATIONS FOR BOLTS, SPEC SECTION) UNLESS OTHERWISE SPECIFIED.
T190 Bobcat Loader

HYDRAULIC/HYDROSTATIC SCHEMATIC
T190 (S/N 527011001 AND ABOVE)
(S/N 527911001 AND ABOVE)
(PRINTED MARCH 2005)

V-0454legend
LEGEND
1 RESERVOIR:
Capacity . . . . . . . 19.2 Qts. (18,2 L) 15 LIFT CYLINDER SPOOL - MADE TO 29 RESTRICTOR - 0.031 inch (0,8 mm) 43 RELIEF/ANTICAVITATION VALVE -
RESTRICT FLOW DURING BOOM PORT (TILT BASE END)
2 SPRING LOADED FILTER BY-PASS DOWN BUT NOT DURING BOOM UP 3500 PSI (241,3 Bar)
30 RELIEF VALVE: 3300 PSI (228 Bar)
VALVE: 45-55 PSI (3,1-3,8 Bar)
16 SOLENOID ACTIVATED DIRECTIONAL 44 PILOT ACTIVATED DIRECTIONAL
3 DIFFERENTIAL PRESSURE SWITCH: 31 FILTER - HYDRAULIC (CANISTER) CONTROL VALVE - HYDRAULIC
CONTROL VALVE - BICS CONTROL
36-44 PSI (2,5-3,0 Bar) POWERED BOB-TACH
Normally Closed 17 PILOTED ACTIVATED DIRECTIONAL 32 FILTER - CASE DRAIN (SINTERED 45 RESTRICTION - 0.089 inch (2,26 mm)
4 DRIVE MOTOR SHUTTLE VALVE CONTROL VALVE - TILT CONTROL
BRONZE)
18 PILOTED ACTIVATED DIRECTIONAL 46 RESTRICTION - 0.025 inch (0,6 mm)
5 RELIEF/REPLENISHING VALVE - HIGH 33 FILTER - BICS CONTROL VALVE
CONTROL VALVE - LIFT CONTROL
PRESSURE: 5000 PSI (345 Bar) (SCREEN) 47
19 PULL BUTTON ACTIVATED RELIEF VALVE - 2000 PSI (137 Bar)
6 RELIEF VALVE - CHARGE INLET:
DIRECTIONAL CONTROL VALVE - LIFT 34 CHECK VALVE - BUCKET POSITION
220-270 PSI (15,1-18,6 Bar) 48 RELIEF VALVE - 1200 PSI (83 Bar)
ARM BY-PASS VALVE
at High Engine Idle
With 140 degrees F. (60 degrees C.) Fluid 20 PILOTED ACTIVATED DIRECTIONAL 49 SOLENOID ACTIVATED DIRECTIONAL
35 RESTRICTION
CONTROL VALVE - UNLOADING CONTROL VALVE (TWO COIL)
SPOOL
7 FRONT AUXILIARY MANUAL PRESSURE 36 VARIABLE CAPACITY DISPLACEMENT 50 CHECK VALVE - With 300 PSI (20,7 Bar) Spring
BLEED-OFF VALVE 21 PILOTED ACTIVATED DIRECTIONAL BIDIRECTIONAL HYDROSTATIC PUMP with 0.016 inch (0,40 mm) orifice
8 CONTROL VALVE - FLOW CONTROL
HYDRAULIC PUMP . . . . . . . Gear Type 16.9 37 SHUTTLE RELIEF VALVE 51 HYDRAULIC BRAKE - SPRING APPLIED -
SPOOL
GPM (64 L/min.) at High Engine Idle (Not Adjustable - Factory Set) PRESSURE RELEASE
22 FLOW DIVIDER ADJUSTMENT VALVE 65 PSI (4,5 Bar) 52 CHECK VALVE
9 RELIEF VALVE - MAIN:
3250-3350 PSI (224-231 Bar) 23 SOLENOID ACTIVATED DIRECTIONAL 38 FIXED CAPACITY DISPLACEMENT 53 RELIEF VALVE - BRAKE PRESSURE
at Front Quick Couplers CONTROL VALVE - BASE BIDIRECTIONAL HYDROSTATIC 500 PSI (34,5 Bar)
MOTOR
10 RELIEF VALVE - PORT: . . . . . (Optional) 24 SOLENOID ACTIVATED DIRECTIONAL 55 SOLENOID ACTIVATED DIRECTIONAL
3500 PSI (241,3 Bar) CONTROL VALVE - ROD 39 CHECK VALVE - With 80 PSI (5,5 Bar) Spring CONTROL VALVE
11 ANTICAVITATION VALVE
25 LOAD SHUTTLE VALVE - BLEED OFF 40 SOLENOID ACTIVATED DIRECTIONAL
CONTROL VALVE - BUCKET POSITION
12 SOLENOID ACTIVATED DIRECTIONAL 26 SOLENOID ACTIVATED DIRECTIONAL VALVE (ON/OFF)
CONTROL VALVE - AUXILIARY CONTROL VALVE - TWO COIL
13 RELIEF VALVE - PORT: . . . . . (Optional) 41 CHECK VALVE - BICS CONTROL VALVE
27 PILOT ACTIVATED DIRECTIONAL
3100 PSI (213,7 Bar)
CONTROL VALVE - REAR AUXILIARY 42 RELIEF VALVE - PORT:
14 LOAD CHECK VALVE 3500 PSI (241,3 Bar)
28 RESTRICTOR - 0.140 inch (3,6 mm)
NOTE: Unless otherwise specified
springs have NO significant
pressure value.
Printed in U.S.A. V-0454legend (3-10-05)

(REAR QUICK
FEMALE COUPLERS) MALE
T190 (S/N 527011001 AND ABOVE)
BASE ROD REAR AUX VALVE (OPTIONAL)
(PRINTED MARCH 2005) INTEGRATED QUICK
23 24 COUPLER BLOCK
V-0454
25 MALE
26
28 7 (FRONT AUXILIARY
MALE
7 LEFT SIDE LIFT ARM)
DRIVE MOTOR
29
1 30
FEMALE
27
4 37
P-OUT P-IN T
51
32 BUCKET POSITION VALVE (OPTIONAL)
D
38 HYDRAULIC FILTER 34
31
OIL
2 22
COOLER
B HYDROSTATIC PUMPS A
5 36
5
A
6 3 40 C
HYDRAULIC CONTROL VAVLE 21
20
12 12
CHARGE 13 B
INLET B A
AUXILIARY
SPOOL
14
36
43 TILT CYLINDERS
BOB-TACH BICS CONTROL VALVE
5 5 CYLINDER
D C (OPTIONAL)
HYDRAULIC
POWERED
8 BOB-TACH
(OPTIONAL)
INLET OUTLET
BRAKE VALVE 39 47
B A 17
DR 42 TILT
T 53 52 CYLINDER
SPOOL
IN 50 11
48
DRIVE MOTOR 46 14
38 LIFT CYLINDERS
49 10
45
PP 18
54
P2 B A
P1 LIFT
44 CYLINDER
B1 A1 51
SPOOL 35
B2 A2 15
14
4 37
9 16 WORKING CIRCUITS
33 41 33 PILOT CIRCUITS
DRAIN CIRCUITS
COMPONENTS
LIFT ARM BY PASS VALVE

32
19
Printed in U.S.A. V-0454 (3-10-05)

WITH HIGH FLOW OPTION
T190 (S/N 527011001 AND ABOVE)

V-0455legend
LEGEND
1 RESERVOIR:
Capacity . . . . . . . 19.2 Qt. (18,2 L) 15 LIFT CYLINDER SPOOL - MADE TO 29 RESTRICTOR - 0.031 inch (0,8 mm) 43 RELIEF/ANTICAVITATION VALVE -
RESTRICT FLOW DURING BOOM PORT (TILT BASE END)
2 SPRING LOADED FILTER BY-PASS DOWN BUT NOT DURING BOOM UP 3500 PSI (241,3 Bar)
30 RELIEF VALVE: 3300 PSI (228 Bar)
VALVE: 45-55 PSI (3,1-3,8 Bar)
BRONZE)
6 RELIEF VALVE - CHARGE INLET: DIRECTIONAL CONTROL VALVE - LIFT 34 CHECK VALVE - BUCKET POSITION
220-270 PSI (15,1-18,6 Bar) ARM BY-PASS 48 RELIEF VALVE - 1200 PSI (83 Bar)
VALVE
at High Engine Idle
With 140 degrees F. (60 degrees C.) Fluid 20 PILOTED ACTIVATED DIRECTIONAL 35 49 SOLENOID ACTIVATED DIRECTIONAL
RESTRICTION
SPOOL
7 FRONT AUXILIARY MANUAL PRESSURE 36 VARIABLE CAPACITY DISPLACEMENT 50 RELIEF VALVE - 3300 PSI (228 Bar)
BLEED-OFF VALVE 21 PILOTED ACTIVATED DIRECTIONAL BIDIRECTIONAL HYDROSTATIC PUMP
CONTROL VALVE - FLOW CONTROL 51 DUMP VALVE - (ON/OFF)
8 HYDRAULIC PUMP . . . . . . . Gear Type 16.9 GPM SPOOL 37 SHUTTLE RELIEF VALVE
(64 L/min.) at High Engine Idle (Not Adjustable - Factory Set) 62 CHECK VALVE
22 FLOW DIVIDER ADJUSTMENT VALVE 65 PSI (4,5 Bar)
9 RELIEF VALVE - MAIN: 53 AUXILIARY HYDRAULIC PUMP -
3250-3350 PSI (224-231 Bar) 23 SOLENOID ACTIVATED DIRECTIONAL 38 FIXED CAPACITY DISPLACEMENT 9.5 GPM (36 L/min) at High Engine Idle
at Front Quick Couplers CONTROL VALVE - BASE BIDIRECTIONAL HYDROSTATIC
54 CHECK VALVE - With 300 PSI (20,7 Bar) Spring with
MOTOR
10 RELIEF VALVE - PORT: . . . . . (Optional) 24 SOLENOID ACTIVATED DIRECTIONAL 0.016 inch (0,40 mm) orifice
3500 PSI (241,3 Bar) CONTROL VALVE - ROD 39 CHECK VALVE - With 80 PSI (5,5 Bar) Spring 55 HYDRAULIC BRAKE - SPRING APPLIED -
PRESSURE RELEASE
25 LOAD SHUTTLE VALVE - BLEED OFF 40 SOLENOID ACTIVATED DIRECTIONAL 56 CHECK VALVE
12 SOLENOID ACTIVATED DIRECTIONAL 26 57
SOLENOID ACTIVATED DIRECTIONAL VALVE (ON/OFF) RELIEF VALVE - BRAKE PRESSURE
CONTROL VALVE - AUXILIARY CONTROL VALVE - TWO COIL 500 PSI (34,5 Bar)
27 PILOT ACTIVATED DIRECTIONAL 58 SOLENOID ACTIVATED DIRECTIONAL CONTROL
3100 PSI (213,8 Bar) VALVE
CONTROL VALVE - REAR AUXILIARY 42 RELIEF VALVE - PORT:
14 LOAD CHECK VALVE 3500 PSI (241,3 Bar)
NOTE: Unless otherwise specified
springs have NO significant
pressure value.

(REAR QUICK
T190 (S/N 527011001 AND ABOVE) BASE ROD REAR AUX VALVE (OPTIONAL)

INTEGRATED QUICK
(PRINTED MARCH 2005) COUPLER BLOCK
23 24
V-0455 MALE
25
26
MALE
DRIVE MOTOR
29
1 30
FEMALE
27
4 37
P-OUT P-IN T
55
D
31
OIL
2 22
COOLER
5 36
5
A
6 3 40 C
HYDRAULIC CONTROL VAVLE 21
20
12 12
CHARGE 13 B
INLET B A
AUXILIARY
SPOOL
14
36
43 TILT CYLINDERS
BICS CONTROL VALVE
5 5 HIGH FLOW VALVE
D C
8 51
50
52
INLET OUTLET
BRAKE VALVE B A 17
42 TILT
T 57 56 53 CYLINDER
BOB-TACH SPOOL
CYLINDER
IN (OPTIONAL) 11
HYDRAULIC
DRIVE MOTOR POWERED 14
38 BOB-TACH LIFT CYLINDERS
10
(OPTIONAL)
18
58 39 47
DR B A
LIFT
55 CYLINDER
B1 A1
SPOOL 35
54
B2 A2 48 15
46
14
37 49 45
4
PP
9 16 WORKING CIRCUITS
P1 P2 33 41 33 PILOT CIRCUITS
DRAIN CIRCUITS
44
COMPONENTS

32
19
Printed in U.S.A. V-0455 (3-10-05)

T190 (S/N 527011001 AND ABOVE)
(S/N 527711001 - 527712999)
(S/N 527811001 - 527812999)
V-0499legend
LEGEND
1 RESERVOIR:
Capacity . . . . . . . 19.2 Qt. (18,2 L) 14 LOAD CHECK VALVE 29 RESTRICTOR - 0.031 inch (0,8 mm) 43 RELIEF/ANTICAVITATION VALVE -
PORT (TILT BASE END)
2 SPRING LOADED FILTER BY-PASS 3500 PSI (241,3 Bar)
15 LIFT CYLINDER SPOOL - MADE TO 30 RELIEF VALVE: 3300 PSI (228 Bar)
VALVE: 45-55 PSI (3,1-3,8 Bar)
RESTRICT FLOW DURING BOOM 44 PILOT ACTIVATED DIRECTIONAL
3 DIFFERENTIAL PRESSURE SWITCH: DOWN BUT NOT DURING BOOM UP 31 FILTER - HYDRAULIC (CANISTER) CONTROL VALVE - HYDRAULIC
16 SOLENOID ACTIVATED DIRECTIONAL
Normally Closed
CONTROL VALVE - BICS CONTROL 32 FILTER - CASE DRAIN (SINTERED 45 RESTRICTION - 0.089 inch (2,26 mm)
4 DRIVE MOTOR SHUTTLE VALVE BRONZE)
5 RELIEF/REPLENISHING VALVE - HIGH CONTROL VALVE - TILT CONTROL 33 FILTER - BICS CONTROL VALVE
18 PILOTED ACTIVATED DIRECTIONAL RELIEF VALVE - 2000 PSI (137 Bar)
6 RELIEF VALVE - CHARGE INLET: CONTROL VALVE - LIFT CONTROL 34 CHECK VALVE - BUCKET POSITION
220-270 PSI (15,1-18,6 Bar) 48 RELIEF VALVE - 1200 PSI (83 Bar)
19 PULL BUTTON ACTIVATED VALVE
at High Engine Idle DIRECTIONAL CONTROL VALVE - LIFT
With 140 degrees F. (49 degrees C.) Fluid 35 RESTRICTION 49 SOLENOID ACTIVATED DIRECTIONAL
ARM BY-PASS CONTROL VALVE (TWO COIL)
7 FRONT AUXILIARY MANUAL 20 PILOTED ACTIVATED DIRECTIONAL 36 VARIABLE CAPACITY DISPLACEMENT 50 CHECK VALVE - With 300 PSI (20,7 Bar)
PRESSURE BLEED-OFF VALVE CONTROL VALVE - UNLOADING BIDIRECTIONAL HYDROSTATIC PUMP Spring with 0.016 inch (0,40 mm) orifice
SPOOL
8 HYDRAULIC PUMP . . . . . . . Gear Type: 37 SHUTTLE RELIEF VALVE 51 HYDRAULIC BRAKE - SPRING APPLIED
21 PILOTED ACTIVATED DIRECTIONAL
(For S/N 527011001 & Above, S/N 527911001 (Not Adjustable - Factory Set) - PRESSURE RELEASE
CONTROL VALVE - FLOW CONTROL
& Above) 65 PSI (4,5 Bar) 52 CHECK VALVE
SPOOL
16.9 GPM (64 L/min.) at High Engine Idle
22 FLOW DIVIDER ADJUSTMENT VALVE 38 FIXED CAPACITY DISPLACEMENT 53 RELIEF VALVE - BRAKE PRESSURE
(For S/N 527711001 - 527712999, S/N BIDIRECTIONAL HYDROSTATIC 500 PSI (34,5 Bar)
527811001 - 527812999) MOTOR
23 SOLENOID ACTIVATED DIRECTIONAL 54 SOLENOID ACTIVATED DIRECTIONAL
16.3 GPM (61,7 L/min.) at High Engine Idle
CONTROL VALVE - BASE 39 CHECK VALVE - With 80 PSI (5,5 Bar) Spring CONTROL VALVE
9 RELIEF VALVE - MAIN: 24 SOLENOID ACTIVATED DIRECTIONAL
3250-3350 PSI (224-231 Bar) CONTROL VALVE - ROD 40 SOLENOID ACTIVATED DIRECTIONAL
at Front Quick Couplers CONTROL VALVE - BUCKET POSITION
10 25 LOAD SHUTTLE VALVE - BLEED OFF VALVE (ON/OFF)
RELIEF VALVE - PORT: . . . . . (Optional)
3500 PSI (241,3 Bar) 41 CHECK VALVE - BICS CONTROL VALVE
11 ANTICAVITATION VALVE CONTROL VALVE - TWO COIL 42 RELIEF VALVE - PORT:
27 PILOT ACTIVATED DIRECTIONAL 3500 PSI (241,3 Bar) NOTE: Unless otherwise specified, springs have
CONTROL VALVE - REAR AUXILIARY NO significant pressure value.
CONTROL VALVE - AUXILIARY
13 28 RESTRICTOR - 0.140 inch (3,6 mm)
RELIEF VALVE - PORT: . . . . . (Optional)
3100 PSI (213,8 Bar)

HYDRAULIC/HYDROSTATIC SCHEMATIC FEMALE
(REAR QUICK
COUPLERS) MALE
T190 (S/N 527011001 AND ABOVE)

(S/N 527711001 - 527712999) BASE ROD REAR AUX VALVE (OPTIONAL)
(S/N 527811001 - 527812999)

(S/N 527911001 AND ABOVE) INTEGRATED QUICK
(PRINTED MARCH 2005) 23 24 COUPLER BLOCK
(V-0499) 25 MALE
26
MALE
DRIVE MOTOR
29
1 30
FEMALE
27
4 37
P-OUT P-IN T
51
D
31
OIL
2 22
COOLER
36 HYDRAULIC CONTROL VAVLE
5 5
A
6 3 40 C
21
13
20
12
12 AUXILIARY
CHARGE SPOOL B
INLET B A
14
36
43 TILT CYLINDERS
BICS CONTROL VALVE
5 5
D C
INLET OUTLET
TILT
BRAKE VALVE B A 17
SPOOL
T 53 52
BOB-TACH 42
CYLINDER
IN (OPTIONAL) 11
HYDRAULIC
(OPTIONAL)
42
18
54 39 47
DR B A LIFT
SPOOL
B1 A1 51
35
50 15
B2 A2 48
46
37 49 45 14
4
PP
33 41 33 16
9
P1 P2
44

32
19
Printed in U.S.A.
V-0499 (3-10-05)
T190 (S/N 527011001 AND ABOVE)
(S/N 527711001 - 527712999)
(S/N 527811001 - 527712999)
V-0500legend
LEGEND
1 RESERVOIR:
Capacity . . . . . . . 19.2 Qts. (18,2 L) 14 LOAD CHECK VALVE 29 RESTRICTOR - 0.031 inch (0,8 mm) 43 RELIEF/ANTICAVITATION VALVE -
PORT (TILT BASE END)
2 SPRING LOADED FILTER BY-PASS 3500 PSI (241,3 Bar)
15 LIFT CYLINDER SPOOL - MADE TO 30 RELIEF VALVE: 3300 PSI (228 Bar)
VALVE: 45-55 PSI (3,1-3,8 Bar)
RESTRICT FLOW DURING BOOM 44 PILOT ACTIVATED DIRECTIONAL
3 DIFFERENTIAL PRESSURE SWITCH: DOWN BUT NOT DURING BOOM UP 31 FILTER - HYDRAULIC (CANISTER) CONTROL VALVE - HYDRAULIC
Normally Closed
CONTROL VALVE - BICS CONTROL 32 FILTER - CASE DRAIN (SINTERED 45 RESTRICTION - 0.089 inch (2,26 mm)
4 DRIVE MOTOR SHUTTLE VALVE BRONZE)
5 RELIEF/REPLENISHING VALVE - HIGH CONTROL VALVE - TILT CONTROL 33 FILTER - BICS CONTROL VALVE
18 PILOTED ACTIVATED DIRECTIONAL RELIEF VALVE - 2000 PSI (137 Bar)
6 CONTROL VALVE - LIFT CONTROL 34 CHECK VALVE - BUCKET POSITION
RELIEF VALVE - CHARGE INLET:
48 RELIEF VALVE - 1200 PSI (83 Bar)
220-270 PSI (15,1-18,6 Bar) 19 PULL BUTTON ACTIVATED VALVE
at High Engine Idle DIRECTIONAL CONTROL VALVE - LIFT
35 RESTRICTION 49 SOLENOID ACTIVATED DIRECTIONAL
With 140 degrees F. (49 degrees C.) Fluid ARM BY-PASS CONTROL VALVE (TWO COIL)
7 FRONT AUXILIARY MANUAL 20 PILOTED ACTIVATED DIRECTIONAL 36 VARIABLE CAPACITY DISPLACEMENT 50 RELIEF VALVE - 3300 PSI (228 Bar)
PRESSURE BLEED-OFF VALVE CONTROL VALVE - UNLOADING BIDIRECTIONAL HYDROSTATIC PUMP
SPOOL 51 DUMP VALVE - (ON/OFF)
8 HYDRAULIC PUMP . . . . . . . Gear Type: 37 SHUTTLE RELIEF VALVE
(For S/N 527011001 & Above, S/N 527911001 21 PILOTED ACTIVATED DIRECTIONAL
(Not Adjustable - Factory Set) 52 CHECK VALVE
& Above) CONTROL VALVE - FLOW CONTROL
65 PSI (4,5 Bar)
16.9 GPM (64 L/min.) at High Engine Idle SPOOL
53 AUXILIARY HYDRAULIC PUMP -
22 FLOW DIVIDER ADJUSTMENT VALVE 38 FIXED CAPACITY DISPLACEMENT 9.5 GPM (36 L/min) at High Engine Idle
(For S/N 527711001 - 527712999, S/N BIDIRECTIONAL HYDROSTATIC
527811001 - 527812999) 54 CHECK VALVE - With 300 PSI (20,7 Bar)
MOTOR
16.3 GPM (61,7 L/min.) at High Engine Idle 23 SOLENOID ACTIVATED DIRECTIONAL Spring with 0.016 inch (0,40 mm) orifice
CONTROL VALVE - BASE 39 CHECK VALVE - With 80 PSI (5,5 Bar) Spring 55 HYDRAULIC BRAKE - SPRING APPLIED
3250-3350 PSI (224-231 Bar) 24 SOLENOID ACTIVATED DIRECTIONAL - PRESSURE RELEASE
at Front Quick Couplers CONTROL VALVE - ROD 40 SOLENOID ACTIVATED DIRECTIONAL 56 CHECK VALVE
10 RELIEF VALVE - PORT: . . . . . (Optional) 57
25 LOAD SHUTTLE VALVE - BLEED OFF VALVE (ON/OFF) RELIEF VALVE - BRAKE PRESSURE
3500 PSI (241,3 Bar) 500 PSI (34,5 Bar)
41 CHECK VALVE - BICS CONTROL VALVE
11 ANTICAVITATION VALVE 26 SOLENOID ACTIVATED DIRECTIONAL 58 SOLENOID ACTIVATED DIRECTIONAL
CONTROL VALVE - TWO COIL 42 RELIEF VALVE - PORT: CONTROL VALVE
12 SOLENOID ACTIVATED DIRECTIONAL 27 PILOT ACTIVATED DIRECTIONAL 3500 PSI (241,3 Bar) NOTE: Unless otherwise specified, springs have
CONTROL VALVE - AUXILIARY CONTROL VALVE - REAR AUXILIARY NO significant pressure value.
13 RELIEF VALVE - PORT: . . . . . (Optional) 28 RESTRICTOR - 0.140 inch (3,6 mm)
3100 PSI (213,8 Bar)

HYDRAULIC/HYDROSTATIC SCHEMATIC FEMALE
(REAR QUICK
COUPLERS) MALE
T190 (S/N 527011001 AND ABOVE)
(S/N 527711001 - 527712999) BASE ROD REAR AUX VALVE (OPTIONAL)
(S/N 527811001 - 527812999)

(S/N 527911001 AND ABOVE) INTEGRATED QUICK
(PRINTED MARCH 2005) 23 24 COUPLER BLOCK
(V-0500) 25 MALE
26
MALE
DRIVE MOTOR
29
1 30
FEMALE
27
4 37
P-OUT P-IN T
55
D
31
OIL
2 22
COOLER
5 36
5
HYDRAULIC CONTROL VAVLE A
6 3 40 C
21
13
20
12
12 AUXILIARY
CHARGE SPOOL B
INLET B A
14
36
43 TILT CYLINDERS
BICS CONTROL VALVE
5 5 HIGH FLOW VALVE
D C
8 51
50
52
INLET OUTLET
TILT
BRAKE VALVE B A 17
SPOOL
T 57 56 53
BOB-TACH
42
CYLINDER
IN (OPTIONAL) 11
HYDRAULIC
(OPTIONAL) 42
18
58 39 47
DR B A LIFT
SPOOL
B1 A1 55
35
54 15
B2 A2 48
46
37 49 45 14
4
PP
33 16
9 33
P2 41
P1
44

32
19
Printed in U.S.A.
V-0500 (3-10-05)
T190 (S/N 527713000 AND ABOVE)


V-0563legend
LEGEND
1 RESERVOIR:
Capacity . . . . . . . 19.2 Qt. (18,2 L) 15 LIFT CYLINDER SPOOL - MADE TO 29 RESTRICTOR - 0.031 inch (0,8 mm) 43 PORT RELIEF/ANTICAVITATION VALVE
RESTRICT FLOW DURING BOOM 3500 PSI (241,3 Bar)
2 SPRING LOADED FILTER BY-PASS DOWN BUT NOT DURING BOOM UP 30 RELIEF VALVE: 3300 PSI (228 Bar)
VALVE: 45-55 PSI (3,1-3,8 Bar)
BRONZE)
220-270 PSI (15,1-18,6 Bar) ARM BY-PASS 48 RELIEF VALVE - 1200 PSI (83 Bar)
VALVE
at High Engine Idle
20 PILOTED ACTIVATED DIRECTIONAL 35 49 SOLENOID ACTIVATED DIRECTIONAL
With 140 degrees F. (49 degrees C.) Fluid RESTRICTION
SPOOL
7 FRONT AUXILIARY MANUAL 36 VARIABLE CAPACITY DISPLACEMENT 50 CHECK VALVE - With 300 PSI (20,7 Bar)
PRESSURE BLEED-OFF VALVE 21 PILOTED ACTIVATED DIRECTIONAL BIDIRECTIONAL HYDROSTATIC PUMP Spring with 0.016 inch (0,40 mm) orifice
8 HYDRAULIC PUMP . . . . . . . Gear Type SPOOL 37 SHUTTLE RELIEF VALVE 51 HYDRAULIC BRAKE - SPRING APPLIED
16.3 GPM (61,7 L/min.) at High Engine Idle (Not Adjustable - Factory Set) - PRESSURE RELEASE
22 FLOW DIVIDER ADJUSTMENT VALVE 65 PSI (4,5 Bar) 52 CHECK VALVE
3250-3350 PSI (224-231 Bar) 23 SOLENOID ACTIVATED DIRECTIONAL 38 FIXED CAPACITY DISPLACEMENT 53 RELIEF VALVE - BRAKE PRESSURE
at Front Quick Couplers CONTROL VALVE - BASE BIDIRECTIONAL HYDROSTATIC 500 PSI (34,5 Bar)
MOTOR
10 RELIEF VALVE - PORT: . . . . . (Optional) 24 SOLENOID ACTIVATED DIRECTIONAL 54 FILTER - Bob-Tach Valve
3500 PSI (241,3 Bar) CONTROL VALVE - ROD 39 CHECK VALVE - With 80 PSI (5,5 Bar) Spring (S/N 527714886 & Above Only)
(S/N 527813188 & Above Only)
12 SOLENOID ACTIVATED DIRECTIONAL 26 SOLENOID ACTIVATED DIRECTIONAL VALVE (ON/OFF)
3100 PSI (213,8 Bar)
CONTROL VALVE - REAR AUXILIARY 42 SOLENOID ACTIVATED DIRECTIONAL
14 LOAD CHECK VALVE CONTROL VALVE
28 RESTRICTOR - 0.140 inch (3,6 mm) NOTE: Unless otherwise specified, springs have
NO significant pressure value.

(REAR QUICK

INTEGRATED QUICK
(V-0563) COUPLER BLOCK
23 24
25 MALE
26
MALE
DRIVE MOTOR
29
1 30
FEMALE
27
4 37
P-OUT P-IN T
51
D
31
OIL
2 22
COOLER
5 36
5
HYDRAULIC CONTROL VAVLE A
6 3 40 C
21
13
20
12
12 AUXILIARY
CHARGE SPOOL B
INLET B A
14
36
43 TILT CYLINDERS
BICS CONTROL VALVE
5 5
D C
INLET OUTLET
TILT
BRAKE VALVE B A 17
SPOOL
T 53 52
BOB-TACH
CYLINDER
IN (OPTIONAL) 43 11
HYDRAULIC
(OPTIONAL) 43
18
42 39 47
DR B A LIFT
SPOOL
B1 A1 51
35
50 15
B2 A2 48
46
49 33 41
4 37 45 14
PP
54 33
9 16
P1 P2
44

32
19
Printed in U.S.A.
V-0563 (3-10-05)
T190 (S/N 527713000 AND ABOVE)

V-0564legend
LEGEND
1 RESERVOIR:
Capacity . . . . . . . 19.2 Qts. (18,2 L) 15 LIFT CYLINDER SPOOL - MADE TO 29 RESTRICTOR - 0.031 inch (0,8 mm) 43 PORT RELIEF/ANTICAVITATION VALVE
RESTRICT FLOW DURING BOOM 3500 PSI (241,3 Bar)
2 SPRING LOADED FILTER BY-PASS DOWN BUT NOT DURING BOOM UP 30 RELIEF VALVE: 3300 PSI (228 Bar)
VALVE: 45-55 PSI (3,1-3,8 Bar)
BRONZE)
ARM BY-PASS 48 RELIEF VALVE - 1200 PSI (83 Bar)
220-270 PSI (15,1-18,6 Bar) VALVE
at High Engine Idle 20 PILOTED ACTIVATED DIRECTIONAL 35 RESTRICTION 49 SOLENOID ACTIVATED DIRECTIONAL
With 140 degrees F. (49 degrees C.) Fluid CONTROL VALVE - UNLOADING CONTROL VALVE (TWO COIL)
SPOOL
7 FRONT AUXILIARY MANUAL 36 VARIABLE CAPACITY DISPLACEMENT 50 RELIEF VALVE - 3300 PSI (228 Bar)
PRESSURE BLEED-OFF VALVE 21 PILOTED ACTIVATED DIRECTIONAL BIDIRECTIONAL HYDROSTATIC PUMP
CONTROL VALVE - FLOW CONTROL 51 DUMP VALVE - (ON/OFF)
8 HYDRAULIC PUMP . . . . . . . Gear Type 16.3 37
SPOOL SHUTTLE RELIEF VALVE
GPM (61,7 L/min.) at High Engine Idle (Not Adjustable - Factory Set) 52 CHECK VALVE
22 FLOW DIVIDER ADJUSTMENT VALVE 65 PSI (4,5 Bar)
9 RELIEF VALVE - MAIN: 53 AUXILIARY HYDRAULIC PUMP -
3250-3350 PSI (224-231 Bar) 23 SOLENOID ACTIVATED DIRECTIONAL 38 FIXED CAPACITY DISPLACEMENT 9.5 GPM (36 L/min) at High Engine Idle
at Front Quick Couplers CONTROL VALVE - BASE BIDIRECTIONAL HYDROSTATIC
54 CHECK VALVE - With 300 PSI (20,7 Bar)
MOTOR
10 RELIEF VALVE - PORT: . . . . . (Optional) 24 SOLENOID ACTIVATED DIRECTIONAL Spring with 0.016 inch (0,40 mm) orifice
3500 PSI (241,3 Bar) CONTROL VALVE - ROD 39 CHECK VALVE - With 80 PSI (5,5 Bar) Spring 55 HYDRAULIC BRAKE - SPRING APPLIED
- PRESSURE RELEASE
25 LOAD SHUTTLE VALVE - BLEED OFF 40 SOLENOID ACTIVATED DIRECTIONAL 56 CHECK VALVE
12 SOLENOID ACTIVATED DIRECTIONAL 26 57
SOLENOID ACTIVATED DIRECTIONAL VALVE (ON/OFF) RELIEF VALVE - BRAKE PRESSURE
CONTROL VALVE - AUXILIARY CONTROL VALVE - TWO COIL 500 PSI (34,5 Bar)
27 PILOT ACTIVATED DIRECTIONAL 58 FILTER - Bob-Tach Valve
3100 PSI (213,8 Bar)
CONTROL VALVE - REAR AUXILIARY (S/N 527714886 & Above Only)
14 LOAD CHECK VALVE (S/N 527813188 & Above Only)
28 RESTRICTOR - 0.140 inch (3,6 mm) CONTROL VALVE
NOTE: Unless otherwise specified, springs have


(REAR QUICK

INTEGRATED QUICK
23 24
25 MALE
26
MALE
DRIVE MOTOR
29
1 30
FEMALE
27
4 37
P-OUT P-IN T
55
D
31
OIL
2 22
COOLER
5 36
5
A
HYDRAULIC CONTROL VALVE
6 3 40 C
21
13
20
12
12 AUXILIARY
CHARGE SPOOL B
INLET B A
14
36
43 TILT CYLINDERS
BICS CONTROL VALVE
5 5 HIGH FLOW VALVE
D C
8 51
50
52
INLET OUTLET
TILT
BRAKE VALVE B A 17
SPOOL
T 57 56 53
BOB-TACH
CYLINDER
IN (OPTIONAL) 43 11
HYDRAULIC
(OPTIONAL)
43
18
42 39 47
DR B A LIFT
SPOOL
B1 A1 55
35
54 15
B2 A2 48
46
49 33 41
4 37 45 14
PP
58
33 16
9
P1 P2
44

32
19
Printed in U.S.A.
V-0564 (3-10-05)
With SJC Option
T190 (S/N 527713000 AND ABOVE)
(PRINTED MAY 2005)

V-0695legend
LEGEND
1 RESERVOIR:
Capacity . . . . . . . 19.2 qt. (18,2 L) 15 LIFT CYLINDER SPOOL - MADE TO 29 RESTRICTOR - 0.031 inch (0,8 mm) 43 PORT RELIEF/ANTICAVITATION VALVE
RESTRICT FLOW DURING BOOM 3500 PSI (241,3 bar)
2 SPRING LOADED FILTER BY-PASS DOWN BUT NOT DURING BOOM UP 30 RELIEF VALVE: 3300 PSI (228 bar)
VALVE: 45-55 PSI (3,1-3,8 bar)
36-44 PSI (2,5-3,0 bar) POWERED BOB-TACH
BRONZE)
PRESSURE: 5250 PSI (362 bar) (SCREEN) 47
19 PULL BUTTON ACTIVATED RELIEF VALVE - 2000 PSI (137 bar)
360 PSI (24,8 bar) ARM BY-PASS 48 RELIEF VALVE - 1200 PSI (83 bar)
VALVE
at High Engine Idle
20 PILOTED ACTIVATED DIRECTIONAL 35 49 SOLENOID ACTIVATED DIRECTIONAL
With 140 degrees F. (60 degrees C.) Fluid RESTRICTION
SPOOL
7 FRONT AUXILIARY MANUAL 36 VARIABLE CAPACITY DISPLACEMENT 50 CHECK VALVE - With 300 PSI (20,7 bar) Spring
PRESSURE BLEED-OFF VALVE 21 PILOTED ACTIVATED DIRECTIONAL BIDIRECTIONAL HYDROSTATIC PUMP with 0.016 inch (0,40 mm) orifice
8 HYDRAULIC PUMP . . . . . . . Gear Type SPOOL 37 SHUTTLE RELIEF VALVE 51 HYDRAULIC BRAKE - SPRING APPLIED
16.3 GPM (61,7 L/min.) at High Engine Idle (Not Adjustable - Factory Set) - PRESSURE RELEASE
22 FLOW DIVIDER ADJUSTMENT VALVE 65 PSI (4,5 bar) 52 CHECK VALVE
3250-3350 PSI (224-231 bar) 23 SOLENOID ACTIVATED DIRECTIONAL 38 FIXED CAPACITY DISPLACEMENT 53 RELIEF VALVE - BRAKE PRESSURE
at Front Quick Couplers CONTROL VALVE - BASE BIDIRECTIONAL HYDROSTATIC 500 PSI (34,5 bar)
MOTOR
10 RELIEF VALVE - PORT: . . . . . (Optional) 24 SOLENOID ACTIVATED DIRECTIONAL 54 FILTER - Bob-Tach Valve
3500 PSI (241,3 bar) CONTROL VALVE - ROD 39 CHECK VALVE - With 80 PSI (5,5 bar) Spring
55 CHARGE PUMP . . . . . . . Gear Type
11 ANTICAVITATION VALVE 12.8 GPM (48,5 L/min.) at High Engine Idle
CONTROL VALVE - BUCKET POSITION 56 SOLENOID ACTIVATED CONTROL
12 SOLENOID ACTIVATED DIRECTIONAL 26 SOLENOID ACTIVATED DIRECTIONAL VALVE (ON/OFF) VALVE - FORWARD/REVERSE
41 CHECK VALVE - BICS CONTROL VALVE 57 SERVO PISTON - Swash Plate
13 RELIEF VALVE - PORT: . . . . . (Optional)
3100 PSI (213,8 bar)
CONTROL VALVE - REAR AUXILIARY 42 SOLENOID ACTIVATED DIRECTIONAL 58 POSITION SENSOR - Swash Plate
14 LOAD CHECK VALVE CONTROL VALVE
28 RESTRICTOR - 0.140 inch (3,6 mm) 59 CHARGE PRESSURE SWITCH
NOTE: Unless otherwise specified, springs have


(REAR QUICK
WITH SJC OPTION

(PRINTED MAY 2005)
INTEGRATED QUICK
23 24
25 MALE
26
MALE
DRIVE MOTOR 29
1 30
FEMALE
27
4 37
P-OUT P-IN T
51
D
31
B HYDROSTATIC PUMPS A OIL

COOLER 22
2
56
57 A
5 5 3 40 C
58
21
6 36 13
20
12
12 AUXILIARY
CHARGE
SPOOL B
INLET B A
59
58 14
2 31 36
43 TILT CYLINDERS
BICS CONTROL VALVE
5 57 5
56
3
TILT
B A 17
SPOOL
D C
8
43 11
INLET 14
LIFT CYLINDERS
55 43
18
OUTLET HYDRAULIC
53
IN POWERED B
T A LIFT
BOB-TACH
52 SPOOL
(OPTIONAL)
38
35
39 47
15
DR
14
54
51
42 48 33 41
46 33 16
9
49 45
B1 A1
37 PP
4 58
B2 A2
P2 LIFT ARM BY PASS VALVE
BRAKE VALVE P1
32 44 19
Printed in U.S.A.
DRIVE MOTOR
V-0695 (5-5-05)
WITH SJC AND HIGH FLOW OPTION
T190 (S/N 527713000 AND ABOVE)
(PRINTED MAY 2005)
V-0696legend
LEGEND
1 RESERVOIR: 16 SOLENOID ACTIVATED DIRECTIONAL 32 FILTER - CASE DRAIN (SINTERED 47 RELIEF VALVE - 2000 PSI (137 bar)
Capacity . . . . . . . 19.2 qt. (18,2 L) CONTROL VALVE - BICS CONTROL BRONZE)
2 SPRING LOADED FILTER BY-PASS 48 RELIEF VALVE - 1200 PSI (83 bar)
17 PILOTED ACTIVATED DIRECTIONAL 33 FILTER - BICS CONTROL VALVE
VALVE: 45-55 PSI (3,1-3,8 bar)
CONTROL VALVE - TILT CONTROL (SCREEN) 49 SOLENOID ACTIVATED DIRECTIONAL
3 DIFFERENTIAL PRESSURE SWITCH: CONTROL VALVE (TWO COIL)
36-44 PSI (2,5-3,0 bar) 18 PILOTED ACTIVATED DIRECTIONAL 34 CHECK VALVE - BUCKET POSITION
Normally Closed CONTROL VALVE - LIFT CONTROL VALVE 50 RELIEF VALVE - 3300 PSI (228 bar)
4 DRIVE MOTOR SHUTTLE VALVE 19 PULL BUTTON ACTIVATED 51

35 RESTRICTION DUMP VALVE - (ON/OFF)
DIRECTIONAL CONTROL VALVE -
5 RELIEF/REPLENISHING VALVE - HIGH LIFT ARM BY-PASS 52 CHECK VALVE
36 VARIABLE CAPACITY DISPLACEMENT
PRESSURE: 5250 PSI (362 bar) 20 PILOTED ACTIVATED DIRECTIONAL BI-DIRECTIONAL HYDROSTATIC PUMP
CONTROL VALVE - UNLOADING 53 AUXILIARY HYDRAULIC PUMP -
6 RELIEF VALVE - CHARGE INLET: SPOOL 37 SHUTTLE RELIEF VALVE 9.5 GPM (36 L/min) at High Engine Idle
360 PSI (24,8 bar) (Not Adjustable - Factory Set) 54
21 PILOTED ACTIVATED DIRECTIONAL CHECK VALVE - With 300 PSI (20,7 bar) Spring
at High Engine Idle 65 PSI (4,5 bar)
CONTROL VALVE - FLOW CONTROL with 0.016 inch (0,40 mm) orifice
With 140 degrees F. (60 degrees C.) Fluid
SPOOL 55 HYDRAULIC BRAKE - SPRING APPLIED
38 FIXED CAPACITY DISPLACEMENT
7 FRONT AUXILIARY MANUAL BI-DIRECTIONAL HYDROSTATIC - PRESSURE RELEASE
22 FLOW DIVIDER ADJUSTMENT VALVE
PRESSURE BLEED-OFF VALVE MOTOR 56 CHECK VALVE
8 HYDRAULIC PUMP . . . . . . . Gear Type 16.3 23 SOLENOID ACTIVATED DIRECTIONAL 39 CHECK VALVE - With 80 PSI (5,5 bar) Spring 57 RELIEF VALVE - BRAKE PRESSURE
GPM (61,7 L/min.) at High Engine Idle
CONTROL VALVE - BASE 500 PSI (34,5 bar)
24 SOLENOID ACTIVATED DIRECTIONAL 40 SOLENOID ACTIVATED DIRECTIONAL 58
9 RELIEF VALVE - MAIN: FILTER - Bob-Tach Valve
CONTROL VALVE - ROD CONTROL VALVE - BUCKET POSITION
3250-3350 PSI (224-231 bar)
VALVE (ON/OFF) 59
at Front Quick Couplers CHARGE PUMP -
25 LOAD SHUTTLE VALVE - BLEED OFF 41 CHECK VALVE - BICS CONTROL VALVE 12.8 GPM (48,5 L/min) at High Engine Idle
10 RELIEF VALVE - PORT: . . . . . (Optional)
3500 PSI (241,3 bar) 26 SOLENOID ACTIVATED DIRECTIONAL 60 SOLENOID ACTIVATED CONTROL
42 SOLENOID ACTIVATED DIRECTIONAL VALVE - FORWARD/REVERSE
11 ANTICAVITATION VALVE CONTROL VALVE - TWO COIL
CONTROL VALVE
27 PILOT ACTIVATED DIRECTIONAL 61 SERVO PISTON -Swash Plate
12 SOLENOID ACTIVATED DIRECTIONAL CONTROL VALVE - REAR AUXILIARY 43 PORT RELIEF/ANTICAVITATION VALVE
3500 PSI (241,3 bar) 62 POSITION SENSOR -Swash Plate
CONTROL VALVE - AUXILIARY
13 RELIEF VALVE - PORT: . . . . . (Optional) 44 PILOT ACTIVATED DIRECTIONAL 63 CHARGE PRESSURE SWITCH
3100 PSI (213,8 bar) 29 RESTRICTOR - 0.031 inch (0,8 mm) CONTROL VALVE - HYDRAULIC
POWERED BOB-TACH
14 LOAD CHECK VALVE
30 RELIEF VALVE: 3300 PSI (228 bar) 45 RESTRICTION - 0.089 inch (2,26 mm)
15 LIFT CYLINDER SPOOL - MADE TO NOTE: Unless otherwise specified, springs have
31 FILTER - HYDRAULIC (CANISTER) 46 RESTRICTION - 0.025 inch (0,6 mm)
RESTRICT FLOW DURING BOOM NO significant pressure value.
DOWN BUT NOT DURING BOOM UP
V-0696legend (5-4-05)
Printed in U.S.A.
(REAR QUICK
WITH SJC AND HIGH FLOW OPTION

(PRINTED MAY 2005)
INTEGRATED QUICK
23 24
25 MALE
26
MALE
DRIVE MOTOR 29
1 30
FEMALE
27
4 37
P-OUT P-IN T
55
D
31
B HYDROSTATIC PUMPS A OIL

COOLER 22
2
60
61 A
5 5 3 40 C
62
21
6 36 13
20
12
12 AUXILIARY
CHARGE
SPOOL B
INLET B A
63
62 14
2 31 36
43 TILT CYLINDERS
BICS CONTROL VALVE
HIGH FLOW VALVE
5 61 5
60 51
50
3 52
TILT
B A 17
SPOOL
D C
8
43 11
INLET 14
LIFT CYLINDERS
59 43
18
HYDRAULIC
57 OUTLET
IN 53 POWERED B
T A LIFT
BOB-TACH
56 SPOOL
(OPTIONAL)
38
35
39 47
15
DR
14
54
55
42 48 33 41
46 33 16
9
49 45
B1 A1
37 PP
4 58
B2 A2
P2 LIFT ARM BY PASS VALVE
BRAKE VALVE P1
32 44 19
Printed in U.S.A.
DRIVE MOTOR
V-0696 (5-4-05)
HYDRAULIC SYSTEM INFORMATION
T190 Bobcat Loader

HYDRAULIC SYSTEM INFORMATION (CONT’D)
T190 Bobcat Loader

HYDRAULIC SYSTEM INFORMATION (CONT'D)
T190 Bobcat Loader

Troubleshooting Chart
WARNING
The following troubleshooting chart is provided for
assistance in locating and correcting problems which are Check for correct function after adjustments, repairs
most common. Many of the recommended procedures or service. Failure to make correct repairs or
must be done by authorized Bobcat Service Personnel adjustments can cause injury or death.
only. W-2004-1285
PROBLEM CAUSE
The hydraulic system will not operate. 1, 2, 3, 5, 8
The transmission warning light come ON when hydraulics are operating. 1, 3
Slow hydraulic system action. 1, 3, 4, 6, 8
Hydraulic action is not smooth. 1, 4, 5, 6, 7
Lift arms go up slowly at full engine RPM 1, 3, 4, 5, 6, 7, 8, 9
The lift arms or Bob-Tach will move when the pedal is in neutral position 4
The lift arms come down with the pedal is in neutral position 4, 9, 10, 11
By-pass valve stuck 12
By-pass valve stem bent or broke 13
KEY TO CORRECT CAUSE
1. The fluid level is not correct.

2. The pedal linkage is disconnected.
3. The hydraulic pump has damage.
4. The pedal linkage is not adjusted correctly.
5. Relief valve is not at the correct pressure.
6. Suction leak on the inlet side of the hydraulic pump.
7. Fluid is cold. Wrong viscosity fluid. (See LOADER SPECIFICATIONS on Page SPEC-10-1.)
8. Using the loader for more than its rated capacity.
9. Internal leak in the lift cylinder(s).
10. External leak from the cylinder(s).
11. Damaged lift spool.
12. Rotate shaft.
13. Replace manual spool cartridge.
T190 Bobcat Loader

Tighten Procedures
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
For tightening torques for hydraulic fittings,

tubelines etc., (See HYDRAULIC CONNECTION
T190 Bobcat Loader

CYLINDER (LIFT) Figure 20-20-2
Checking
WARNING
2
Diesel fuel or hydraulic fluid under pressure can 1
W-2072-0496 N-18786
Figure 20-20-1 Install a plug in the hose (Item 1) [Figure 20-20-2] and
tighten.
Connect the negative ground cable to the battery.
Engage the parking brake. Lower the seat bar. Start the
engine. Press the PRESS TO OPERATE BUTTON. Push
the top (toe) of the lift pedal.
1
If there is any leakage from the base end cylinder port
(Item 2) [Figure 20-20-2], remove the lift cylinder for
repair.
Repeat the procedure to check the other lift cylinder.
N-18785
Lower the lift arms. Stop the engine. Pull up on the lift WARNING
arm by-pass control and move the lift pedal to release the
hydraulic pressure. Raise the seat bar. Always clean up spilled fuel or oil. Keep heat, flames,
Check only one cylinder at a time. Open the rear door. Failure to use care around combustibles can cause
Disconnect the negative ground cable to the battery. W-2103-1285
Disconnect the hose (Item 1) [Figure 20-20-1] from the

lift cylinder base end port.
T190 Bobcat Loader

CYLINDER (LIFT) (CONT’D) Figure 20-20-4
Removal And Installation

1
Figure 20-20-3
2
N-18806
Remove the retainer bolt (Item 1) [Figure 20-20-4] and

N-18785 nut from the lift arm pin (both sides).
Installation: Tighten the bolt and nut to standard torque.

Stop the engine. Pull up on the lift arm by-pass control to
release the hydraulic pressure. Use a drift pin and hammer, remove the lift arm pivot pin
(Item 2) [Figure 20-20-4] (both sides).
Open the rear door.
Roll the lift arm link back.
Disconnect the negative ground cable to the battery.
Figure 20-20-5
lift cylinder base end port.
Install a plug in the hose and tighten.

1
P-34048A

nut from the lift cylinder rod end pivot pin (both sides).
T190 Bobcat Loader

Removal And Installation (Cont’d)
Figure 20-20-6 1
2
1
P-24707

P-34049A nut from the lift cylinder pivot pin.

Use a slide hammer, remove the lift cylinder rod end pivot
pin (Item 1) [Figure 20-20-6]. Use a drift pin and hammer, remove the lift arm pivot pin
(Item 2) [Figure 20-20-8].
Figure 20-20-7
Figure 20-20-9
P-34047A
1
Install a smaller pin (Item 1) [Figure 20-20-7] to hold the

cylinder in place.
Disconnect the hose (item 2) [Figure 20-20-7] from the

lift cylinder rod end port.
Install a plug in the hose and tighten.
P-24721
Remove the smaller pin (Item 1) [Figure 20-20-7] and lift

the lift cylinder (Item 1) [Figure 20-20-9] out from the
loader.
T190 Bobcat Loader

CYLINDER (LIFT) (CONT’D)
Identification
1. Plug 9. Spacer
2. O-ring 10. Seal
3. Cylinder 11. O-ring
4. O-ring 12. Head
5. Nut 13. Rod Seal
6. Piston 14. Wiper Seal
7. Seal 15. Rod
8. O-ring
7 8
1 6
15
2
5
4
14
1 13
2 12
3
11
10
B-13593
T190 Bobcat Loader

Disassembly
2
Use the following tools to disassemble the cylinder:
MEL1074 - O-ring Seal Hook 1

Spanner Wrench
Hold the hydraulic cylinder over a drain pan and move

the rod in and out slowly to remove the fluid from the
cylinder.
Put the base end of the cylinder in a vise. 3
Figure 20-20-10 P-48038
1 Remove the seal (Item 1) and O-ring (Item 2) [Figure 20-

20-12] from the piston.
NOTE: If the fiber surface (Item 3) [Figure 20-20-12]

on the piston head, becomes damaged, the
complete piston head must be replaced.
Figure 20-20-13
P-48033
Use a spanner wrench to loosen the head (Item 1)

[Figure 20-20-10] from the cylinder case.
2
Figure 20-20-11
4
3 P-48039
2
1 Remove the two O-rings (Item 1) and the back-up washer

(Item 2) [Figure 20-20-13] from the cylinder head.
P-48036
Remove the nut (Item 1), piston (Item 2), spacer (Item 3)
and head (Item 4) [Figure 20-20-11].
T190 Bobcat Loader

CYLINDER (LIFT) (CONT'D) Assembly
Disassembly (Cont'd) Use the following tools to assemble the cylinder:
Figure 20-20-14 MEL1396 - Seal Installation Tool

MEL1033 - Rod Seal Installation Tool
Piston Ring Compressor
Spanner Wrench
1 Figure 20-20-16
P-48040
Remove the wiper seal (Item 1) [Figure 20-20-14] from

the cylinder head.
P7424
Figure 20-20-15
Wash the cylinder parts in solvent and air dry them.
Inspect the cylinder parts for nicks, scratches or other

damage. Replace any damaged parts.
Always install new O-rings and seals during assembly.

1
Lubricate all O-rings and seals with hydraulic oil during
installation.
Install the new seal on the tool and slowly stretch it until it
fits the piston [Figure 20-20-16].
P-48042 Allow the seal to stretch for 30 seconds before installing it

on the piston.
Remove the rod seal (Item 1) [Figure 20-20-15] from the
cylinder head.
T190 Bobcat Loader

CYLINDER (LIFT) (CONT'D) Figure 20-20-19
Assembly (Cont'd)
Figure 20-20-17
1
2
P7425
Install the rod seal in the head [Figure 20-20-19].

P-48038
Figure 20-20-20
Install the O-ring (Item 1) and seal (Item 2) [Figure 20-

20-17] on the cylinder piston.
2
Figure 20-20-18
P-48041 P-48042
Install the wiper seal, with the wiper side of the seal (Item
1) toward the outside of the head (Item 2) [Figure 20-20-
P-48043 P7427 20].
Install the rod seal on the rod seal tool [Figure 20-20-18].
NOTE: During installation the spring side of the seal

(Item 1) [Figure 20-20-18] must be installed
toward the inside of the cylinder.
Rotate the handles to collapse the rod seal [Figure 20-

20-18].
T190 Bobcat Loader

CYLINDER (LIFT) (CONT'D)
Assembly (Cont'd)
Figure 20-20-21
1
2 3
P-48036
NOTE: Clean and dry the threads before installing the

nut. Install the new nut from the kit.
Install the head (Item 1), spacer (Item 2) piston (Item 3),
and nut (Item 4) [Figure 20-20-21].
Tighten the nut (Item 4) [Figure 20-20-21] to 600 ft.-lbs.

(814 Nm) torque.
Figure 20-20-22
P-48035
Put the base end of the hydraulic cylinder in a vise.
Tighten the head (Item 1) [Figure 20-20-22] using a

spanner wrench.
T190 Bobcat Loader

CYLINDER (TILT) Remove the attachment. Roll the Bob-Tach fully back.
Stop the engine. Raise the seat bar.
Checking
Disconnect the hose (Item 1) [Figure 20-21-1] which
goes to the base end of the tilt cylinder.
WARNING Install a cap (Item 1) [Figure 20-21-2] on the fitting and

tighten.
sufficient force to enter a person’s body by Engage the parking brake. Lower the seat bar.
and possible death if proper medical treatment by a Start the engine and push the Press to Operate button.
physician familiar with this injury is not received Push the bottom (heel) of the tilt pedal.
immediately.
W-2145-0290 If there is leakage from the open port, remove the tilt
cylinder for repair.
Figure 20-21-1
N-18801
Figure 20-21-2
N-18802
T190 Bobcat Loader

CYLINDER (TILT) (CONT'D) Figure 20-21-4
WARNING 1

W-2103-1285
Figure 20-21-3 N-18545
Use a drift pin and hammer, remove the rod end pivot pin
(Item 1) [Figure 20-21-4].
Figure 20-21-5
1
N-18544
3 2
Remove the attachment. Roll the Bob-Tach forward. Stop
the engine. Raise the seat bar.

nut from the rod end pin. P-34137

Remove the retainer bolt (Item 1) [Figure 20-21-5] from
the tilt cylinder rod end pivot pin.
Installation: Tighten the bolt and nut to 125-140 ft.-lbs.

(170-190 Nm) torque.
Remove the step (Item 2) [Figure 20-21-5].

cylinders.
T190 Bobcat Loader

CYLINDER (TILT) (CONT'D) Base End Pivot Pin Replacement
Removal And Installation (Cont’d) Figure 20-21-7
Figure 20-21-6
2
P-24709
P-34228
Remove the tilt cylinder from the Bob-Tach. (See
Removal And Installation, Page 20-20-2.)
cylinder. Loosen the retainer bolt (Item 1) [Figure 20-21-7] from
the tilt cylinder rod base end pin.
Remove the cylinder (Item 2) [Figure 20-21-6] from the
rod end pivot pin. Installation: Tighten the retainer bolt to 175-190 ft.-lbs.
(240-260 Nm) torque.
Remove the cylinder from the loader.
Strike the head of the bolt (Item 1) [Figure 20-21-7] to
push the pivot pin out.
Reverse the removal procedure to install the pivot pin.
T190 Bobcat Loader

Rod End Pivot Pin Bushing And Seal Replacement
Figure 20-21-8
1
1
N-18554
Reverse the removal procedure to install the pivot pin

N-18556 bushing and seal.
Remove the rod end of the tilt cylinder from the Bob-
Tach. (See Rod End Pivot Pin Bushing And Seal
Replacement, Page 20-21-4.)
Use a seal pick to remove the seals (Item 1) [Figure 20-

21-8] on both sides of the pivot bushing.
Figure 20-21-9
N-18555
Remove and replace bushing with a driver tool and

hammer [Figure 20-21-9].
T190 Bobcat Loader

CYLINDER (TILT) (CONT'D)
Parts Identification
1. Case 9. Washer
2. Plug 10. O-ring
3. O-ring 11. Head
4. Nut 12. Seal
5. Piston 13. Seal
6. Seal 14. Rod
7. O-ring 15. Seal MC-1688B
8. O-ring 16. Bushing
3
MC-01688A
4
10
7
12
6 13
5 11
MC-01688D
14
MC-01688C
15
16
15
PE-1056A
T190 Bobcat Loader

Disassembly
2
MEL1074 - O-ring Seal Hook 1

Spanner Wrench

cylinder.
Put the base end of the cylinder in a vise.
Figure 20-21-11 P-48073
Remove the seal (Item 1), and O-ring (Item 2) [Figure

20-21-13] from the piston.
1
Figure 20-21-14
2
P-48034
Use a spanner wrench to loosen the head (Item 1)

[Figure 20-21-11] from the cylinder case.
Figure 20-21-12 P-48039
3 Remove the two O-rings (Item 1) and the back-up washer

2 (Item 2) [Figure 20-21-14] from the cylinder head.
P-48071
Remove the nut (Item 1), piston (Item 2) and head (Item
3) [Figure 20-21-12].
T190 Bobcat Loader

CYLINDER (TILT) (CONT'D) Assembly
Disassembly (Cont'd) Use the following tools to assemble the cylinder:
Figure 20-21-15 MEL1396 - Seal Installation Tool

Spanner Wrench
1 Figure 20-21-17
P-48040
Remove the wiper seal (Item 1) [Figure 20-21-15] from

the cylinder head.
P7424
Figure 20-21-16


1
Lubricate all O-rings and seals with hydraulic oil during
installation.
fits the piston [Figure 20-21-17].
P-48042 Allow the seal to stretch for 30 seconds before installing it

on the piston.
Remove the rod seal (Item 1) [Figure 20-21-16] from the
cylinder head.
T190 Bobcat Loader

Assembly (Cont'd)
Figure 20-21-18
P7425

P-48073
Figure 20-21-21
Install the O-ring (Item 1) and seal (Item 2) [Figure 20-

21-18] on the cylinder piston.
2
Figure 20-21-19
P-48041 P-48042
Install the wiper seal, with the wiper side of the seal (Item
1) toward the outside of the head (Item 2) [Figure 20-21-
P-48043 P7427 21].
Install the rod seal on the rod seal tool [Figure 20-21-19].
NOTE: During installation the spring side of the seal

(Item 1) [Figure 20-21-19] must be installed
toward the inside of the cylinder.

21-19].
T190 Bobcat Loader

Assembly (Cont'd)
Figure 20-21-22
1
1
2
P-48070

P-48071
Tighten the head (Item 1) [Figure 20-21-24] using a
spanner wrench.
NOTE: Clean and dry the threads before installing the
nut. Install the new nut from the kit.
Install the head (Item 1), piston (Item 2) and nut (Item 3)
[Figure 20-21-22].
Tighten the nut (Item 3) [Figure 20-21-22] to 100 ft.-lbs.

(136 Nm) torque.
Figure 20-21-23
P-48088 P-48089
Mark the end of the shaft and nut. Tighten the nut an
additional 135 degrees or 2-1/4 flats [Figure 20-21-23].
T190 Bobcat Loader

CYLINDER (POWER BOB-TACH) Figure 20-22-2
Checking
WARNING
W-2103-1285
1
P16330
WARNING Disconnect the hose (Item 1) [Figure 20-22-2] from the

power Bob-Tach cylinder base end port.
Figure 20-22-3
W-2072-0496
2
Figure 20-22-1
1 P16332
Install a plug in the hose (Item 1) [Figure 20-22-3] and

tighten.
Engage the parking brake. Lower the seat bar. Start the
engine.
N-21401
Push and hold the BOB-TACH "WEDGES UP" Switch
(Front Accessory Panel).
Tilt the Bob-Tach forward, so it is parallel to the floor
[Figure 20-22-1]. If there is any leakage from the base end cylinder port
(Item 2) [Figure 20-22-3], remove the Power Bob-Tach
cylinder for repair.
T190 Bobcat Loader

CYLINDER (POWER BOB-TACH) (CONT’D)
Figure 20-22-4
1 1
N-21401
Disconnect the hoses from the cylinder fittings (Item 1 &

2) [Figure 20-22-4].
Install plugs and cap on fittings.
NOTE: Connect the hose with the 45° end (Item 1)

[Figure 20-22-4] to the base end fitting on the
cylinder.
Figure 20-22-5
N-21400
Remove the bolts (Item 1) [Figure 20-22-5].
Installation: Tighten the bolts to 25-28 ft.-lbs. (34-38

Nm) torque.
Remove the washers and cylinder from the lever pivots.
T190 Bobcat Loader

Identification
1. Cylinder 8. Ring
2. Nut 9. O-ring
3. Piston 10. Head
4. O-ring 11. Seal
5. Ring 12. Seal
6. Spacer 13. Rod
7. O-ring
2
3
4
5
6
7
8 9
10
11
12
13
B-16276
T190 Bobcat Loader

CYLINDER (POWER BOB-TACH) (CONT’D) Figure 20-22-8
Disassembly
3
2
1
MEL1074 - O-ring Seal Hook
Spanner Wrench

cylinder.
Figure 20-22-6
P16295
Piston: Remove the O-ring (Item 1), and seal (Item 2)

from the piston (Item 3) [Figure 20-22-8].
Figure 20-22-9
3 5
4
P16293
2
1
Put the base end of the cylinder in a vise.
Use a spanner wrench to loosen the head [Figure 20-22-

6].
Figure 20-22-7
N-20611
3 2 Remove the wiper seal (Item 1), and rod seal (Item 2),
1 the back up washer (Item 3) the thin O-ring (Item 4) and
the thick O-ring (Item 5) from the head [Figure 20-22-9].
P16294
Remove the head and rod assembly from the cylinder

[Figure 20-22-7]. Put the rod end in a vise.
Remove the nut (Item 1), piston (Item 2) and head (Item
3) from the rod [Figure 20-22-7].
T190 Bobcat Loader

Assembly
3
Use the following tools to assembly the cylinder: 2 1
MEL1396 - Seal Installation Tool

Spanner Wrench
4

P16295
Lubricate all O-rings and seals with hydraulic oil during Piston: Install the O-ring (Item 1) and seal (Item 2) on the
installation. piston (Item 3) [Figure 20-22-11].
Figure 20-22-10 NOTE: The piston center hole (Item 4) [Figure 20-22-
11] has a bevel on one end. The bevel goes
toward the rod.
Figure 20-22-12
P7424
fits the piston [Figure 20-22-10]. N-20612
Allow the seal to stretch for 30 seconds before installing it

on the piston. Install the rod seal on the rod seal tool [Figure 20-22-12].
NOTE: During installation the O-ring side of the seal

must be toward the inside of the cylinder.
T190 Bobcat Loader

Assembly (Cont’d)
Figure 20-22-13
2
3
P7422
Install the thin O-ring (Item 1) [Figure 20-22-15].

N-20613
Install the back-up washer (Item 2) and thick O-ring (Item
3) into the groove on the head [Figure 20-22-15].
22-13]. NOTE: Clean and dry the threads before installing the
nut. Install the new nut from the seal kit.
Figure 20-22-14
Figure 20-22-16
1 3
2 4
P7425
P16294

Install the head (Item 1), and spacer (Item 2) [Figure 20-
Install the wiper seal with the wiper toward the outside of 22-16].
the head.
Install the piston (Item 3) [Figure 20-22-16].
Grease the piston where the nut contacts the piston. do

not get grease on the threads. Install the new nut (Item 4)
[Figure 20-22-16].
Tighten the nut to 90 ft.-lbs. (122 Nm) torque.
T190 Bobcat Loader

Assembly (Cont’d)
Figure 20-22-17
P16293
Tighten the head using a spanner wrench [Figure 20-22-

17].
T190 Bobcat Loader

MAIN RELIEF VALVE Figure 20-30-1
Checking
2
IMPORTANT 1
The hydraulic tester must be in the fully open

position before you start the engine.
I-2024-0284
WARNING P-34480
When the engine is running during service, the Connect the IN port (Item 1) [Figure 20-30-1] of the
steering levers must be in neutral and the parking hydraulic tester to the bottom (female) quick coupler on
brake engaged. Failure to do so can cause injury or the loader.
death.
W-2006-0284
Connect the OUT port (Item 2) [Figure 20-30-1] of the
hydraulic tester to the top (male) quick coupler on the
loader.
WARNING Figure 20-30-2

W-2017-0286
The tools listed will be needed to do the following

procedure:
1
MEL10003 - Hydraulic Tester
MEL10006 - Hydraulic Test Kit
Turn the key switch to the OFF position. To release the N-18409
hydraulic pressure at the front auxiliary quick couplers
push the couplers into the coupler block and hold for
three seconds. Start the engine and run at low idle.
Lift and block the loader. (See Procedure on Page 10-10- • Press the AUXILIARY HYDRAULICS Button (Item 1)
1.) [Figure 20-30-2] twice and the light beside Maximum
Flow comes on.
T190 Bobcat Loader

MAIN RELIEF VALVE (CONT’D) Adjustment
Checking (Cont’d) Figure 20-30-4
Figure 20-30-3
Right
Steering
Lever O-ring
Control
Back-up
B-6764
1
P-31833
If the pressure is not correct, adjust the main relief valve.
Remove the end cap (Item 1) [Figure 20-30-4] if
• Push the front switch (Item 1) [Figure 20-30-3] to give equipped.
the front quick couplers a constant flow of fluid.
Turn the adjusting screw in or out until the pressure is
• To release from continuous operation, press the front correct.
switch (Item 1) [Figure 20-30-3] a second time.
NOTE: If the correct pressure can not be reached,
Watch the flow meter on the hydraulic tester to make replace the main relief valve. Check the
sure the flow is correct. Increase the engine speed to full pressure setting of the new relief valve.
RPM.
Refer to Specifications, (Contents Page, SPEC-01) for

both flow and pressure specifications of the hydraulic
system.
Check the free flow specification.
Turn the restrictor control, on the tester, until the main

relief valve opens. Check the relief pressure.
If the relief pressure is not correct, stop the engine and

adjust the main relief valve.
T190 Bobcat Loader

MAIN RELIEF VALVE (CONT’D)
Removal and Installation
IMPORTANT
damage the system.
I-2003-0888
Figure 20-30-5
1
P-24710
P-48430
Clean the area around the control valve. Loosen and

remove the main relief valve (Item 1) [Figure 20-30-5].
Remove the O-rings and back-up washers [Figure 20-

30-4].
Clean the main relief valve in clean solvent. Use air

pressure to dry the valve.
Install new O-rings and back-up washers. Install the main

relief valve (Item 1) [Figure 20-30-5] and tighten. Check
the pressure again. (See Checking on Page 20-30-1.)
Installation: Tighten the main relief valve to 35-40 ft.-lbs.

(47-54 Nm) torque.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
(FOOT CONTROL)
Identification IMPORTANT
Figure 20-40-1 When repairing hydrostatic and hydraulic systems,
damage the system.
I-2003-0888

1.)
Raise the lift arms and install an approved lift arm support
device (See Installing Lift Arm Support Device on Page
10-20-1.)
1
N-18695
on Page 10-30-1.)
The hydraulic control valve (2 piece casting) (foot control) Clean the area around the control valve.
has a removable BICS™ section (Item 1) [Figure 20-40-
1]. Drain the hydraulic reservoir. (See Replacing Hydraulic
Fluid on Page 10-120-2.)
The BICS™ section and main control valve are in two
seperate castings. Remove the control panel. (See Removal and Installation
on Page 50-100-1.)
For identification of the hydraulic control valve (1 piece
casting) (foot control), (See Identification on Page 20-42- Figure 20-40-2
1.)
P-48286
WARNING Mark all tubelines and hoses for correct installation.

The fixed end main valve hose assembly (Item 1)
[Figure 20-40-2] is connected to a fixed end fitting on the
control valve. The hose is routed to the back upright
support device can allow the lift arms or attachment
where the hose is connected to a tee fitting that feeds
W-2059-0598 the base end of both lift cylinders. The hose must be
removed at the back tee fitting, located in the right side
upright.
T190 Bobcat Loader

NOTE: Remember the hose routing for ease of HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
control valve installation. (FOOT CONTROL) (CONT’D)
Removal and Installation (Cont’d)
Figure 20-40-3
P-31999
Remove the tie - strap (Item 1) [Figure 20-40-3] from the

fixed end main valve hose.
Figure 20-40-4
4
2
P-48288
Mark and disconnect the four electric solenoid

connectors for correct installation (Item 1) [Figure 20-40-
4].
Remove the outlet tubeline (Item 2) [Figure 20-40-4]
from the control valve to the hydraulic oil cooler.
Disconnect and cap the brake block hose (Item 3)

[Figure 20-40-4] from the control valve.
Remove the wire harness clamp bolt (Item 4) [Figure 20-

40-4].
T190 Bobcat Loader

Figure 20-40-5 HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
(FOOT CONTROL) (CONT'D)
1
Removal And Installation (Cont'd)
Figure 20-40-7
2
4 3
1
P-48289
Mark all tubelines and hoses for correct installation.
Disconnect and cap the tubeline (Item 1) [Figure 20-40- P-48290

5] from the lift lock valve.
Disconnect and remove the BICS™ valve drain tubeline Remove the two lift arm by-pass valve mounting bolts
(Item 2) [Figure 20-40-5] from the control valve. (Item 1) [Figure 20-40-7]
Disconnect and remove the hose (Item 3) [Figure 20-40- Figure 20-40-8
5] from the lift arm by-pass valve to the drain on the
control valve.
Disconnect the drive motor case drain hose (Item 4)

[Figure 20-40-5].
1
Figure 20-40-6
P-48291A
1 Remove the wire harness clamp bolt (Item 1) [Figure 20-

40-8].
Remove the control pedal crossbar linkage and tilt

linkage. (See Linkage Removal And Installation on Page
P-48287
50-100-5.)
Remove the connector pins (Item 1) [Figure 20-40-6] .
T190 Bobcat Loader


1 1
Figure 20-40-11
1
2
P-48292A
Remove and cap both tubelines (Item 1) [Figure 20-40-

9] from the auxiliary section of the control valve.
P-48294
Disconnect and cap the hose (Item 2) [Figure 20-40-9]
from the hydraulic reservoir.
Disconnect and cap the pump hose (Item 1) [Figure 20-
Figure 20-40-10 40-11] at the bottom of the control valve.
Mark and disconnect the BICS™ electric solenoid

3 connector (Item 2) [Figure 20-40-11].
Figure 20-40-12
2
5
1
4
P-48883
Remove the tilt tubeline (Item 1) [Figure 20-40-10] from

the bucket positioning valve and the control valve (if so
equipped).. P-48295
Disconnect the lift tubeline (Item 2) [Figure 20-40-10].

Connect a hoist to the control valve (Item 1) [Figure 20-
Disconnect the tilt tubeline (Item 3) [Figure 20-40-10]. 40-12].
Remove the tilt tubeline (Item 4) [Figure 20-40-10] from

the bucket positioning valve and the control valve (If
equipped with bucket positioning valve).
Disconnect the tilt tubeline (Item 5) [Figure 20-40-10].
T190 Bobcat Loader

BICS™ Valve Removal And Installation

1 Figure 20-40-14
1 P-26062
1 1
1 1
P-26095 P-26061
1
1
Remove the two mounting bolts (Item 1) [Figure 20-40-
13] fastening the control valve and bracket to the side of
the loader. N-18679
Remove the control valve from the loader [Figure 20-40-

13]. Remove the control valve. (See Removal And Installation
on Page 20-40-1.)
Reverse procedure for installation.
To remove the BICS™ from the control valve loosen and
remove the six mounting bolts (Item 1) [Figure 20-40-
14].
Figure 20-40-15
N-18695
Remove the BICS™ valve assembly from the top of the

control valve [Figure 20-40-15].
T190 Bobcat Loader

BICS™ Valve Removal And Installation (Cont’d)
STEP TORQUE SEQUENCE

1 110-130 in.-lbs.
1 1 (12,4-14,7 Nm)
2 190-210 in-lbs.
(21,5-23,7 Nm) 1, 2, 3, 4, 5 & 6
3* 190-210 in.-lbs.
2 (21,5-23,7 Nm)
*Torque must be 190-210 in.-lbs. (21,5-23,7 Nm) for

N-18697 every bolt or repeat step 3.
BICS™ Valve, Lift Arm By-Pass Orifice Disassembly

Remove the four large O-rings (Item 1) [Figure 20-40- And Assembly
16] and the small O-ring (Item 2) [Figure 20-40-16] from
the top of the control valve. Figure 20-40-18
Install the four large O-rings (Item 1) [Figure 20-40-16]
and the small O-ring (Item 2) [Figure 20-40-16] on the
top of the control valve.
Figure 20-40-17
6
3
1
1 2
N-18686
5
4 Remove the fitting (Item 1) [Figure 20-40-18] from the
valve.
N-18679
Install the six mounting bolts [Figure 20-40-17].
The chart below lists the correct torque specifications

and tightening sequence when reinstalling the BICS™
valve assembly to the control valve. Thoroughly clean
and dry bolts and threads in valve. Use liquid adhesive
LOCTITE #242 or equivalent.
T190 Bobcat Loader

BICS™ Valve, Check Valve Disassembly And

Assembly
Figure 20-40-21
N-18687
1
Figure 20-40-20
N-18683
Remove the check valve (Item 1) [Figure 20-40-21].
Installation: Tighten the valve to 20 ft.-lbs. (27 Nm)

torque.
Figure 20-40-22
1
N-18685
3
Using a flat blade screw driver, remove the lift arm by-
pass orifice (Item 1) [Figure 20-40-19] & [Figure 20-40-
20]. 2
1
Orifice size is 0.078 inch.
Reverse the removal procedure to install the lift arm by-

pass orifice.
N-18684
Remove and install with new O-rings (Item 1) and back-

up ring (Item 2) [Figure 20-40-22].
Check valve (Item 3) [Figure 20-40-22] has a rating of 5-

10 PSI.
T190 Bobcat Loader

BICS™ Valve Lock Valve Disassembly And Assembly
1 Figure 20-40-24
1 1
P-8956
Clean and inspect the screen (Item 1) [Figure 20-40-23]

on the end of the valve.
N-18682
Reverse the removal procedure to install the BICS™
check valve.
Figure 20-40-25
N-18688
T190 Bobcat Loader

BICS™ Valve Solenoid Disassembly And Assembly
Figure 20-40-28
N-18689
Remove the lock valves (Item 1) [Figure 20-40-24],

[Figure 20-40-25] & [Figure 20-40-26] from the BICS™
valve. N-18691
Installation: Tighten the lock valves to 25 ft.-lbs. (34 Nm)

torque. Remove the mounting nut (Item 1) [Figure 20-40-28]
from the solenoid cartridge.
Figure 20-40-27
Installation: Tighten the mounting nut to 53 in.-lbs. (6
Nm) torque.
1
Remove the solenoid (Item 2) [Figure 20-40-28].
NOTE: The solenoid resistance valve is (8-10 ohms).
1 Figure 20-40-29
1
2
1
2
2
N-18690
Remove the O-rings (Item 1) [Figure 20-40-27] and

back-up rings (Item 2) [Figure 20-40-27] from both the tilt
and lift lock valves.
Install new O-rings (Item 1) [Figure 20-40-27] and back-

up rings (Item 2) [Figure 20-40-27] on the tilt and lift lock N-18693A
valves.
Reverse the removal procedure to install the lock valve. Remove the O-rings (Item 1) [Figure 20-40-29] from
both ends of the solenoid.
T190 Bobcat Loader


1 (Cont’d)
Figure 20-40-31
3
2
N-18692
Remove the solenoid cartridge (Item 1) [Figure 20-40-

30]. 1
Installation: Tighten the cartridge to 20 ft.-lbs. (27 Nm) N-18694

torque.
Remove the O-rings (Item 1) [Figure 20-40-31] and

back-up rings (Item 2) [Figure 20-40-31] from the
cartridge.
Clean all parts in solvent and dry with compressed air.
Inspect all parts for wear and replace any showing

excessive wear.
NOTE: The screen (Item 3) [Figure 20-40-31] may be

cleaned with solvent. If it is torn or worn it
needs to be replaced.
Use only new O-rings and apply oil to all O-rings and
back-up rings before installation.
Install new O-rings (Item 1) [Figure 20-40-29] & [Figure

20-40-31] and new back-up rings (Item 2) [Figure 20-40-
31] on the solenoid cartridge.
T190 Bobcat Loader

BICS™ Valve Solenoid Testing HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
Figure 20-40-32
Identification Chart
ITEM T190 LOADER

A1 Lift Cylinder Base End/Restrictor
A2 Tilt Cylinder Base End
A3 Auxiliary Hydraulics
B1 Lift Cylinder Rod End
B2 Tilt Cylinder Rod End
B3 Auxiliary Hydraulics
C1 Load Check Valve/Lift Function
C2 Load Check Valve/Tilt Function
C3 Orificed Load Check Valve/Auxiliary Function
P9175
C4 Outlet Fluid Flow
D1 Lift Spool Detent
D2 Tilt Spool Centering Spring
Use an Ohm meter to measure coil resistance [Figure
D3 Auxiliary Spool/Centering Springs
20-40-32].
E1 Port Relief Valve – 3500 PSI
Coil wires do not have polarity. E2 Anti–Cavitation/Port Relief Valve – 3500 PSI
F1 Anti-Cavitation Valve
Correct resistance for the auxiliary, lift and tilt lock coils F2 Port Relief Valve – 3500 PSI
are 7-10 ohms G1 LIft Spool End
G2 Tilt Spool End
The other coils (BICS™, diverter, select valve) are 5-8
ohms. G3 Auxiliary Spool/Centering Springs
H1 Auxiliary Electric Solenoid
H2 Plug/Port Relief (Optional) – 3100 PSI
MR Main Relief Valve – 3300 PSI
Figure 20-40-33
H2 H1
H3
C4
A3 D3
B3
G3
C3
G2 B2 A2 D2
E2
F2 C2
G1 B1 A1 E1 D1
F1 C1
MR
TS-1918
T190 Bobcat Loader

Load Check Valve HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
Figure 20-40-34
Load Check Valve (Cont’d)
Figure 20-40-35
1 1
1
1
2 1
N-18697
Remove the BICS™ valve assembly from the control N-18698

valve. (See Removal And Installation on Page 20-40-1.)
Remove the four large O-rings (Item 1) and small O-ring Mark each valve section, spool and related parts so that
(Item 2) [Figure 20-40-34]. Always replace these O-rings they will be returned to its original valve section during
before installing the BICS™ valve assembly. assembly.
Use bolts to fasten the control valve to a work bench for

easier disassembly and assembly procedures.
WARNING Loosen the load check valve plugs (Item 1) [Figure 20-
40-35].
clean the work area before disassembly and keep all Installation: Always use new O-ring. Tighten the plug to
parts clean. Always use caps and plugs on hoses, 35-40 ft.-lbs. (47-54 Nm) torque.
damage the system. Figure 20-40-36
I-2003-0888
3
2 N-18699
Remove the load check plugs (Item 1) [Figure 20-40-36].
Remove the spring (Item 2) and poppet (Item 3) [Figure

20-40-36].
T190 Bobcat Loader

1 Main Relief Valve (Cont’d)
Figure 20-40-39
N-18700
The auxiliary section (Item 1) [Figure 20-40-37] uses an 1

orifice load check poppet (Item 2) [Figure 20-40-37].
N-19031
NOTE: For correct port locations and valve
component values. (See BICS™ Valve
Removal And Installation on Page 20-40-5.) Remove the main relief valve (Item 1) [Figure 20-40-39].
Main Relief Valve Figure 20-40-40
2 3
Figure 20-40-38 4 5
1. Relief Valve
2. O-ring
3. Sleeve
4. Glide Ring
5. O-ring
1
CD-15092
N-18923
Remove the O-rings, sleeve, and glide ring from the main
relief valve [Figure 20-40-40].
Loosen the main relief valve (Item 1) [Figure 20-40-38].
Installation: Always use new O-rings. sleeve, and glide
ring. Tighten to 35-40 ft.-lbs. (47-54 Nm) torque.
T190 Bobcat Loader

Port Relief Valve HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
Figure 20-40-41
Port Relief Valve (Cont’d)
Figure 20-40-43
N-18976
Figure 20-40-42 N-18977
Remove the port relief valve (Item 1) [Figure 20-40-43].
Figure 20-40-44
1
4
3
2
1
N-18923 1. O-ring
2. Backup Washer
3. O-ring
Loosen the port relief valve (Item 1) [Figure 20-40-41] & 4. Relief Valve
[Figure 20-40-42] (Port E1 or F2).
N-18844
Installation: Always use new O-rings and back-up
washers. Tighten to 35-40 ft.-lbs. (47-54 Nm) torque.
Remove the O-rings and back-up washer from the port
T190 Bobcat Loader

Anti-Cavitation Valve/Port Relief Valve HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
Figure 20-40-45
Anti-Cavitation Valve/Port Relief Valve (Cont’d)
Figure 20-40-47
1
1
N-18976
Loosen the anti-cavitation valve (Item 1) [Figure 20-40- N-18843

45].
Installation: Always use new O-rings and back-up Remove the O-rings (Item 1) [Figure 20-40-47] from the
washers. Tighten to 35-40 ft.-lbs. (47-54 Nm) torque. anti-cavitation/port relief valve.
Figure 20-40-46 Anti-Cavitation Valve
Figure 20-40-48
N-18978
N-18923
Remove the anti-cavitation/port relief valve (Item 1)
[Figure 20-40-46] from the control valve for the tilt
section.
T190 Bobcat Loader

Rubber Boot
Figure 20-40-51
2
N-19032
1
Remove the lift lock solenoid (Item 1) [Figure 20-40-48]
& [Figure 20-40-49].
N-18923
Remove the anti-cavitation valve (Item 2) [Figure 20-40-
48] & [Figure 20-40-49] from the control valve for the lift
section. Remove the two screws (Item 1) [Figure 20-40-51] on
the rubber boot retainer.
Figure 20-40-50
Installation: Tighten the screws to 90-100 in.-lbs. (10,2-
2 11,3 Nm) torque.
1 3 4
Figure 20-40-52
E-01509 1
1. Anti-Cavitation Valve
2. O-ring
3. Backup Washer
4. O-ring
N-18839
1 2
Remove the O-rings and back-up washer from the anti-

cavitation valve [Figure 20-40-50]. N-18924
Remove the rubber boot (Item 1) [Figure 20-40-52] and

retainer (Item 2) [Figure 20-40-52].
T190 Bobcat Loader

Lift And Tilt Lock Block HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
Figure 20-40-53
Lift And Tilt Lock Block (Cont’d)
Figure 20-40-55
N-18923
Figure 20-40-54 N-18926
Remove the block [Figure 20-40-55].

1
NOTE: The lock block must be clean and oil free. (Oil
can cause the solenoids not to function
properly.)
Lift Spool and Detent
2 Figure 20-40-56
2 1
N-18925
Remove the lock solenoids (Item 1) [Figure 20-40-53] &

[Figure 20-40-54] from the lock block.
Remove the rubber boot (Item 2) [Figure 20-40-53] &

[Figure 20-40-54]. (See Rubber Boot on Page 20-40-
16.) 1
N-18923
The tool listed will be needed to do the following

procedure:
MEL1278 - Detent Tool

MEL1285 - Detent Spring Tool
Remove the lift and tilt lock block (Item 1) [Figure 20-40-
56] from the control valve. (See Lift And Tilt Lock Block
on Page 20-40-17.)
T190 Bobcat Loader

Lift Spool and Detent (Cont’d)
Figure 20-40-59
2
1
N-18927
Remove the spacer (Item 1) [Figure 20-40-57] and O- 2

ring (Item 2) [Figure 20-40-57] from the lift spool.
N-18971
Figure 20-40-58
Use a screwdriver to remove the snap ring (Item 1)

[Figure 20-40-59].
Remove the washer (Item 2) [Figure 20-40-59].
Figure 20-40-60
N-18976 1
Remove the end cap (Item 1) [Figure 20-40-58].

2
1 N-18972
Remove the screws (Item 1) [Figure 20-40-60] from the

detent bonnet.
Remove the detent bonnet (Item 2) [Figure 20-40-60].
T190 Bobcat Loader

WARNING Lift Spool and Detent (Cont'd)
The detent assembly has small springs and balls. Do Figure 20-40-63
not lose these parts during disassembly and
assembly.
Figure 20-40-61
N-18975
Remove the spool assembly and seal (Item 1) [Figure

20-40-63] from the control valve.
N-18973
Figure 20-40-64
Put a rag around the detent assembly [Figure 20-40-61].

This will prevent the detent balls and spring from being
lost when the detent sleeve is removed.
Figure 20-40-62
3 2
1
N-18930
Remove the spool seal (Item 1) [Figure 20-40-64] from

the linkage end of the valve.
2
N-18974
Remove the detent sleeve (Item 1) [Figure 20-40-62],

detent balls (Item 2) [Figure 20-40-62] and spring (Item
3) [Figure 20-40-62].
T190 Bobcat Loader

Lift Spool and Detent (Cont'd)
Figure 20-40-67
P-8988
Clamp the linkage end of the spool in a vise [Figure 20- 1

2
40-65].
N-18916
NOTE: Protect spool before clamping in vise.
Figure 20-40-66 Put a rag around the detent assembly [Figure 20-40-67].
2 lost when the detent adapter is removed.
Remove the detent adapter with an allan wrench.
1 Remove the back-up washer (Item 1) [Figure 20-40-67]

3 and spool seal (Item 2) [Figure 20-40-67].
Figure 20-40-68
N-18915
Install the spring tool (Item 1) [Figure 20-40-66] over the

centering spring.
NOTE: Be careful when removing the detent adapter

(Item 2) [Figure 20-40-66] from the centering
spring, as it is under spring pressure.
N-19004
NOTE: The centering spring (Item 3) [Figure 20-40-66]
is white on all 700 series loaders.
Remove the detent adapter (Item 1) [Figure 20-40-68]
from the spring assembly.
T190 Bobcat Loader

1 Lift Spool and Detent (Cont'd)
Figure 20-40-71
N-19009
Remove spring tool (Item 1) [Figure 20-40-69] from the

spring assembly.
N-18918
Figure 20-40-70
Remove the stud from the end of the spool [Figure 20-
1 40-71].
2
3 Figure 20-40-72
N-18919A
1
Inspect the adapter (Item 1) [Figure 20-40-70], collar

(Item 2) [Figure 20-40-70], spring (Item 3) [Figure 20-
40-70], and washer (Item 4) [Figure 20-40-70]. N-18920
Removal of the plastic plug:
Make a center point in the plug using a 1/16 inch drill.
Drill a hole all the way through the plug using a 7/64 inch
tap drill
Turn a 6-32 tap (Item 1) [Figure 20-40-72] into the plug.

Pull the tap and plug out of the spool. Be careful, do not
break the tap.
Clean all the debris from inside the spool bore.
NOTE: DO NOT USE LOCTITE ON THE STUD

THREADS.
T190 Bobcat Loader

2 Figure 20-40-75
1
O-ring
N-18961 Plastic
Plug
0.60 inch
(15,2 mm)
Install the O-ring (Item 1) [Figure 20-40-73] over the
nipple on the plastic plug (Item 2) [Figure 20-40-73].
B-14712
Figure 20-40-74
Install the stud and tighten until the other end of the stud
is out about 0.600 inch (15,2 mm) from the spool [Figure
20-40-75].
Figure 20-40-76
N-18963
Install the plastic plug and O-ring in the spool [Figure 20-
40-74].
N-18967
Clamp the collar (Item 1) [Figure 20-40-76] in a vice.
T190 Bobcat Loader

2 Figure 20-40-79
1 1
3
2
N-18958
Apply grease on all the detent component surfaces

before assembly [Figure 20-40-77].
N-19004
Install the spring (Item 1) [Figure 20-40-77] and detent
balls (Item 2) [Figure 20-40-77] into the adapter (Item 3)
[Figure 20-40-77] and compress with the detent pliers Install the spring tool (Item 1) [Figure 20-40-79] over the
(Item 1) [Figure 20-40-78]. washer, spring, collar and detent adapter.
Figure 20-40-78 Figure 20-40-80
N-18917
N-18968
Install the detent adapter to the collar [Figure 20-40-78]. Install the spool seal (Item 1) [Figure 20-40-80] and
back-up washer (Item 2) [Figure 20-40-80].
NOTE: The collar and the detent adapter are held
together by spring pressure when assembled
to the lift spool not the detent balls. Hold the
detent adapter and collar together to prevent
the detent balls and spring from falling out.
T190 Bobcat Loader

Figure 20-40-83
N-19005
Install the spring assembly to the lift spool hand tight

[Figure 20-40-81].
N-19007
Remove the spring tool.
Check the alignment of the detent adapter and the Hold the detent balls in place with the detent pliers
washer. [Figure 20-40-83].
Tighten the adapter to 90-100 in.-lbs. (10,2-11,3 Nm). Figure 20-40-84
NOTE: The adapter must fit in the center of the

washer (Item 1) [Figure 20-40-81].
Figure 20-40-82
N-19008
Install the detent sleeve (Item 1) [Figure 20-40-84] to the

detent adapter.
CD-15051
Install the detent balls and spring [Figure 20-40-82].
T190 Bobcat Loader

Figure 20-40-87
2
N-18972 1
Install the lift spool assembly in the spool bore [Figure

20-40-85].
N-18976
Install the detent bonnet (Item 1) [Figure 20-40-85].
Install the mounting screws (Item 2) [Figure 20-40-85]. Install the end cap (Item 1) [Figure 20-40-87].
Installation: Tighten the screws to 90-100 in.-lbs. (10,2- Figure 20-40-88

11,3 Nm) torque.
Figure 20-40-86
1
2
N-18930
1
Install the spool seal (Item 1) [Figure 20-40-88] on the
N-18971
linkage end of the valve.
Install the washer (Item 1) [Figure 20-40-86] and snap

ring (Item 2) [Figure 20-40-86].
T190 Bobcat Loader

Tilt Spool Removal And Installation
Figure 20-40-91
1 2
N-18927
Install the spacer (Item 1) [Figure 20-40-89] and O-ring 1

(Item 2) [Figure 20-40-89] on the linkage end of the lift
spool. N-18923
Figure 20-40-90
Remove the lift and tilt lock block (Item 1) [Figure 20-40-
91] from the control valve. (See Lift And Tilt Lock Block
on Page 20-40-17.)
Figure 20-40-92
2
1
N-18923
Install the lift and tilt lock block (Item 1) [Figure 20-40-
90]. (See Lift And Tilt Lock Block on Page 20-40-17.)
N-18928
Remove the spacer (Item 1) [Figure 20-40-92] and O-

ring (Item 2) [Figure 20-40-92] from the tilt spool.
T190 Bobcat Loader

Tilt Spool Removal And Installation (Cont'd)
Figure 20-40-95
1 1
N-18686

end cap.
N-18942
Installation: Tighten the bolt to 90-100 in.-lbs. (10,2-11,3
Nm) torque.
Put the linkage end of the spool in the vice [Figure 20-
Figure 20-40-94 40-95].
Install the spool tool (Item 1) [Figure 20-40-95] over the

centering spring.
Figure 20-40-96
N-18816
Remove the spool, centering spring, back-up washer and

spool seal [Figure 20-40-94].
N-19014
Assembly: Always use a new spool seal.
Remove the bolt (Item 1) [Figure 20-40-96] holding the

centering spring to the spool.

Nm) torque.
Remove spring tool from the spring assembly.
T190 Bobcat Loader

Auxiliary Spool Removal And Installation

2 1
Figure 20-40-99
3
N-18944A 1
Inspect the adapter (Item 1), collar (Item 2), spring (Item
3), and washer (Item 4) [Figure 20-40-97].
N-18976
Figure 20-40-98

2 end cap (both sides).
1
Nm) torque.
Figure 20-40-100
1
1
N-18930 N-18943
Remove the spool seal(s) (Item 1) and the back-up

N-18990
Remove the end cap, O-ring, springs and center spring

retainer (both sides) [Figure 20-40-100].
Note: If the centering spring retainer (Item 1) [Figure

20-40-100] must be replaced, replace the
retainer on the opposite end also.
T190 Bobcat Loader

Auxiliary Electric Solenoid Disassembly

1
Figure 20-40-102
N-18989
1
Remove the spool (Item 1) [Figure 20-40-101]. 1
Assembly: Put grease on all the centering spring N-18822

component parts.
Remove the nut (Item 1) [Figure 20-40-102] from both

solenoids.
Installation: Tighten the nut to 8-12 ft.-lbs. (11-16 Nm)

torque.
Figure 20-40-103
2
1
N-18823
Remove the end plate (Item 1) and housing (Item 2)

[Figure 20-40-103].
T190 Bobcat Loader

Port-Auxiliary Section Disassembly
Figure 20-40-106
2
3
1
N-18992
1
Remove the coil (Item 1) and end plate (Item 2) [Figure

20-40-104].
N-18993
Remove the solenoid valve (Item 3) [Figure 20-40-104].
Installation: Tighten valve to 8-12 ft.-lbs. (11-16 Nm) Remove the plug (Item 1) [Figure 20-40-106] or optional
torque. port relief valve from the control valve.
Figure 20-40-105 NOTE: Optional port relief (Item 1) [Figure 20-40-106]

is set at 3500 PSI.
Figure 20-40-107
Plug
1
1
N-18795
1
Remove the O-rings (Item 1) [Figure 20-40-105] from N-18800

the solenoid valves.
T190 Bobcat Loader

Figure 20-40-108
Port Relief (Optional)
1 2
N-18843
Remove the O-rings (Item 1) [Figure 20-40-107] &

[Figure 20-40-108] and back-up ring (Item 2) [Figure 20-
40-107] & [Figure 20-40-108] from the plug.
Cleaning And Inspection
Clean all components with clean solvent and dry with

compressed air.
Check the spools for wear or scratches.
Check that the spools are not loose in their bore.
Check that the centering springs are not broken.
Check that the load check valve seats are not worn.
Check the load check poppets for damage.
Check the rubber boots and retainers.
Replace the parts as needed.
Use new O-rings and back-up rings.
Apply oil to all new O-rings and back-up rings before

installation.
T190 Bobcat Loader

(ADVANCED CONTROL SYSTEM) (ACS)
damage the system.
I-2003-0888
Lift and block the loader. (See Procedure Page 10-10-1.)
device. (See Installing Lift Arm Support Device Page 10-
20-1.)
1
Page 10-30-1.)
N-18695
Clean the area around the control valve.

The hydraulic control valve (2 piece casting) (Advance
Control System) (ACS) has a removable BICS™ section Drain the hydraulic reservoir. (See Replacing Hydraulic
(Item 1) [Figure 20-41-1]. Fluid Page 10-120-2.)
The BICS™ section and main control valve are in two Remove the control panel. ((See Removal and
seperate castings. Installation Page 50-100-1.)
For identification of the hydraulic control valve (1 piece Figure 20-41-2

casting) (Advanced Control System) (ACS),(See
Identification Page 20-43-1.)
1
P-31998
The fixed end main valve hose assembly (Item 1) [Figure

20-41-2] is connected to a fixed end fitting on the control
valve. The hose is routed to the back upright where the
hose is connected to a tee fitting that feeds the base end
of both lift cylinders. The hose must be removed at the
W-2059-0598 back tee fitting, located in the right side upright.
NOTE: Remember the hose routing for ease of

control valve installation.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (2 PIECE CASTING) Figure 20-41-5
(ADVANCED CONTROL SYSTEM) (ACS) (CONT’D)

4
Figure 20-41-3
2
3
1
P-48894
Disconnect the tubeline (Item 1) [Figure 20-41-5] from

the lift arm by-pass valve.
P-31999
Disconnect the drain hose (Item 2) [Figure 20-41-5] from
the control valve.
Remove the tie - strap (Item 1) [Figure 20-41-3] from the
fixed end main valve hose. Disconnect the motor case drain hose (Item 3) [Figure
20-41-5] from the lift arm by-pass valve.
Figure 20-41-4
Remove the bolts (Item 4) [Figure 20-41-5] from the lift
arm by-pass control valve. After removing the lift arm by-
pass valve mounting bolts move the wire harness and by-
pass valve towards the engine to give more room for
control valve removal.
P-48881
Remove the tubeline clamp (Item 1) [Figure 20-41-5].

This will allow room to move the auxiliary tubelines away
from the control valve.
T190 Bobcat Loader

Figure 20-41-6
2
1
1 4 1
2
P-48896
3
Label and disconnect the actuator electrical connectors

(Item 1) [Figure 20-41-7].
P-48895
Remove the bolt (Item 2) [Figure 20-41-7] from the wire
harness clamp.
Label and disconnect the electrical connectors (Item 1)
[Figure 20-41-6]. Installation: Tighten the bolt to 25-28 ft.-lbs. (34-38 Nm)
torque.
Disconnect the outlet tubeline (Item 2) [Figure 20-41-6]
from the control valve. Figure 20-41-8
1 2
41-6].
P-48884
Remove the drain tubeline (Item 1) [Figure 20-41-8] from

the control valve and BICS™ valve.
Disconnect the auxiliary tubelines (Item 2) [Figure 20-41-

8].
Disconnect the drain hose (Item 3) [Figure 20-41-8] from

the control valve.
T190 Bobcat Loader


1
Figure 20-41-9
P-48884
1
Connect a hoist (Item 1) [Figure 20-41-11] to the control

valve.
P-48899
Disconnect the lift tubeline (Item 1) [Figure 20-41-9].
Figure 20-41-10
Figure 20-41-12
1
2
1 P-26062
P-48898
P-26095 P-26061
Disconnect the inlet hose (Item 1) [Figure 20-41-10]
from the bottom of the control valve.
Disconnect the BICS valve electrical connector (Item 2)
the loader.
[Figure 20-41-10].
12].
T190 Bobcat Loader

BICS™ Valve Removal And Installation
Figure 20-41-13
1 1
1
1
2
1 1
N-18697
1
1 Remove the four large O-rings (Item 1) and the small O-
ring (Item 2) [Figure 20-41-15] from the top of the control
N-18679 valve.
Install the four large O-rings (Item 1) and the small O-ring
Remove the control valve. (See Removal and Installation (Item 2) [Figure 20-41-15] on the top of the control valve.
Page 20-41-1.)
To remove the BICS™ from the control valve loosen and

remove the six mounting bolts (Item 1) [Figure 20-41-
13].
Figure 20-41-14
N-18695
Remove the BICS™ valve assembly from the top of the

control valve [Figure 20-41-14].
T190 Bobcat Loader

BICS Valve Removal And Installation (Cont’d)
Figure 20-41-16
3 6
1 2
5 4
N-18679
Install the six mounting bolts [Figure 20-41-16].
The chart below lists the correct torque specifications

and tightening sequence when reinstalling the BICS
valve assembly to the control valve. Thoroughly clean
and dry bolts and threads in valve. Use liquid adhesive
LOCTITE #242 or equivalent.
STEP TORQUE SEQUENCE

1 110-130 in.-lbs.
(12,4-14,7 Nm)
2 190-210 in.-lbs. 1,2,3,4,5 & 6
(21,5-23,7 Nm)
3 190-210 in.-lbs.
(21,5-23,7 Nm)
*Torque must be 190-210 in.-lbs. (21,5-23,7 Nm) for

every bolt or repeat step 3.
T190 Bobcat Loader

BICS™ Valve, Lift Arm By-Pass Orifice Removal And

Installation
Figure 20-41-17
N-18687
1
Figure 20-41-19
N-18686
Remove the fitting (Item 1) [Figure 20-41-17] from the

valve.
N-18685
Using a flat blade screw driver, remove the lift arm by-
pass orifice (Item 1) [Figure 20-41-18] & [Figure 20-41-
19].
Orifice size is 0.078 inch.
Reverse the removal procedure to install the lift arm by-

pass orifice.
T190 Bobcat Loader

BICS™ Valve, Check Valve Removal And Installation
Figure 20-41-20 1
1 P-8956
Clean and inspect the screen (Item 1) [Figure 20-41-22]

on the end of the valve.
N-18683
Reverse the removal procedure to install the BICS™
check valve.
Remove the check valve (Item 1) [Figure 20-41-20].
Installation: Tighten the valve to 20 ft.-lbs. (27 Nm)

torque.
Figure 20-41-21
2
1
N-18684
Remove the O-rings (Item 1) and back-up ring (Item 2)

[Figure 20-41-21].
Install new O-rings (Item 1) and back-up ring (Item 2)

[Figure 20-41-21] on the check valve.
Check valve (Item 3) [Figure 20-41-21] has a rating of 5-

10 PSI.
T190 Bobcat Loader

BICS™ Valve Lock Valve Removal And Installation
Figure 20-41-23
1
1
1
N-18689
Remove the lock valves (Item 1) [Figure 20-41-23],

[Figure 20-41-24] & [Figure 20-41-25] from the BICS™
N-18682 valve.
Installation: Tighten the lock valves to 25 ft.-lbs. (34 Nm)

Figure 20-41-24 torque.
N-18688
T190 Bobcat Loader

BICS Valve Lock Valve Removal And Installation

(Cont’d) 1
Figure 20-41-26 1
N-18693
2 Remove the O-rings (Item 1) [Figure 20-41-28] from

2 both ends of the solenoid.
2
N-18690 Figure 20-41-29
Remove the O-rings (Item 1) and back-up rings (Item 2)

[Figure 20-41-26] from both the tilt and lift lock valves. 1
Install new O-rings (Item 1) and back-up rings (Item 2)

[Figure 20-41-26] on the tilt and lift lock valves.
Reverse the removal procedure to install the lock valve.
BICS™ Valve Solenoid Removal And Installation
Figure 20-41-27
N-18692
1
Remove the solenoid cartridge (Item 1) [Figure 20-41-

29].
2 Installation: Tighten the cartridge to 20 ft.-lbs. (27 Nm)

torque.
N-18691
Remove the mounting nut (Item 1) [Figure 20-41-27]

from the solenoid cartridge.
Installation: Tighten the mounting nut to 53 in.-lbs. (6

Nm) torque.
Remove the solenoid (Item 2) [Figure 20-41-27].
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (2 PIECE CASTING) BICS™ Valve Solenoid Testing
Figure 20-41-31
BICS Valve Solenoid Removal And Installation
(Cont’d)
Figure 20-41-30
3
2
P9175
1
Use an Ohm meter to measure coil resistance [Figure
N-18694 20-41-31].
Coil wires do not have polarity.

[Figure 20-41-30] from the cartridge. Correct resistance for the BICS™ is 9.7 ± 1 Ohm at 20°C.
Clean all parts in solvent and dry with compressed air. Correct resistance for the tilt and lift lock coils is 7.7 ± 1
Ohm at 20°C.
excessive wear.

back-up rings before installation.
Install new O-rings (Item 1) [Figure 20-41-28] & [Figure

20-41-30] and new back-up rings (Item 2) [Figure 20-41-
30] on the solenoid cartridge.
T190 Bobcat Loader

Actuator Removal And Installation
NOTE: Actuators can be removed with the control

valve in the loader. Remove the lift arm by-
pass valve to allow room for actuator removal
in the loader.
4
Figure 20-41-32
3
2
1 1 N-19114
Remove the actuator (Item 1) [Figure 20-41-34].
Remove the O-ring (Item 2) [Figure 20-41-34].
Remove the spacer block (Item 3) [Figure 20-41-34].

1
2 N-19112
Figure 20-41-35
Remove the two screws (Item 1) [Figure 20-41-32] on
the actuator retainer.
Installation: Tighten the bolt and nut to 90-100 in.-lbs.

(10,2-11,3 Nm) torque.
Pull the actuator (Item 2) [Figure 20-41-32] away from

the control valve.
Figure 20-41-33
N-18940
Repeat removal for the other actuator [Figure 20-41-35].
NOTE: The calibration procedure must be followed

1 when replacing handle sensor, actuator or
ACS controller. (See Calibration Procedure
Page 60-120-16.)
N-19113
Use a drift pin and hammer to remove the actuator pin

(Item 1) [Figure 20-41-33] from the actuator and the lift
or tilt spool.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (2 PIECE CASTING) Lift Base End Restrictor
Figure 20-41-37
Identification Chart (ACS)
ITEM T190 ACS LOADER

A1 Lift Cylinder Base End/Restrictor
A2 Tilt Cylinder Base End 1
A3 Auxiliary Hydraulics
B1 Lift Cylinder Rod End
B2 Tilt Cylinder Rod End
B3 Auxiliary Hydraulics
C1 Load Check Valve/Lift Function
C2 Load Check Valve/Tilt Function
C3 Orificed Load Check Valve/Auxiliary Function N-21159
C4 Outlet Fluid Flow

D1 Lift Spool Centering Spring Remove the BICS™ valve assembly from the control
valve. (See BICS™ Valve Removal And Installation Page
D2 Tilt Spool Centering Spring
20-41-5.)
D3 Auxiliary Spool/Centering Springs
E1 Port Relief Valve-3500PSI Remove the restrictor (Item 1) [Figure 20-41-37] from
the lift section base end port.
E2 Anti-Cavitation/Port Relief Valve-3500PSI
F1 Anti-Cavitation Valve Load Check Valve
F2 Port Relief Valve-3500PSI
Figure 20-41-38
G1 Lift Spool End
G2 Tilt Spool End
G3 Auxiliary Spool/Centering Springs
1 1
H2 Plug/Port Relief (Optional)-3100PSI
MR Main Relief Valve-3300PSI 1
1
Figure 20-41-36
H1
H3 H2 2
N-19099
C4
G3
B3 A3 D3
Remove the BICS™ valve assembly from the control
C3
valve. (See BICS™ Valve Removal And Installation Page
G2 B2 A2 E2
D2 20-41-5.)
C2
F2 G1
B1 A1 E1
D1
Remove the four large O-rings (Item 1) and small O-ring
F1
C1 (Item 2) [Figure 20-41-38]. Always replace these O-rings
MR before installing the BICS™ valve assembly
PE1339
T190 Bobcat Loader

Load Check Valve (Cont’d)
IMPORTANT
When repairing hydrostatic and hydraulic systems, 1
damage the system.
I-2003-0888 3
2 N-19101
Figure 20-41-39
Remove the load check plugs (Item 1) [Figure 20-41-40].

20-41-40].
Figure 20-41-41
1 1
N-19100
Mark each valve section, spool and related parts so that

they will be returned to their original valve section during
assembly.
2 N-19102
Use bolts to fasten the control valve to a work bench for
easier disassembly and assembly procedures.
The auxiliary section (Item 1) uses an orifice load check
Loosen the load check valve plugs (Item 1) [Figure 20- poppet (Item 2) [Figure 20-41-41].
41-39].
Installation: Always use new O-ring. tighten the plug to

35-40 ft.-lbs. (47-54 Nm) torque.
T190 Bobcat Loader

2
Main Relief Valve 3 4 5
Figure 20-41-42
1
B-06764
1. Relief Valve
2. O-ring
3. Sleeve
4. Glide Ring
5. O-ring
CD-15092
1
Remove the O-rings, sleeve, and glide ring from the main
N-19034
Installation: Always use new O-rings, sleeve, and glide
ring. TIghten to 35-40 ft.-lbs. (47-54 Nm) torque.
Loosen the main relief valve (Item 1) [Figure 20-41-42].
Port Relief Valve
Figure 20-41-43
Figure 20-41-45
1
1
N-19035
N-19000
Remove the main relief valve (Item 1) [Figure 20-41-43].
T190 Bobcat Loader

4
3
Figure 20-41-46
2
1
1
1. O-ring
2. Backup Washer
3. O-ring
4. Relief Valve
N-18844
Remove the O-rings and back-up washer from the port

N-19034
Anti-Cavitation Valve/Port Relief Valve
Loosen the port relief valve (Item 1) [Figure 20-41-45] & Figure 20-41-49
[Figure 20-41-46] (Port E1 or F2). (See Identification
Chart (ACS) Page 20-41-13.)

1
Figure 20-41-47
N-19003
1
Loosen the anti-cavitation valve (Item 1) [Figure 20-41-

49].
N-18981
Remove the port relief valve (Item 1) [Figure 20-41-47].
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (2 PIECE CASTING) Anti-Cavitation Valve
Figure 20-41-52
Anti-Cavitation Valve/Port Relief Valve (Cont’d)
Figure 20-41-50
1
N-19034
N-18980 Figure 20-41-53
Remove the anti-cavitation/port relief valve (Item 1) from

the control valve for the tilt section [Figure 20-41-50].

Figure 20-41-51
1
N-19036
Remove the anti-cavitation valve (Item 1) [Figure 20-41-

52] & [Figure 20-41-53] from the control valve.
N-18843
Remove the O-rings (Item 1) [Figure 20-41-51] from the

anti-cavitation/port relief valve.
T190 Bobcat Loader

Anti-Cavitation Valve (Cont’d)
Figure 20-41-54
1 2 4
3
E-1509A 1
1
1. Anti-Cavitation Valve
N-19003
2. O-ring
3. Backup Washer
4. O-ring Remove the screws (Item 1) [Figure 20-41-56] from the
cap.
N-18839
Nm) torque.
Remove the O-rings and back-up washer from the anti-
cavitation valve [Figure 20-41-54]. Figure 20-41-57
Tilt Spool Removal And Installation
Figure 20-41-55
N-18983
Remove the spool assembly (Item 1) [Figure 20-41-57]

N-19112 and seal from the control valve.

Remove the actuator (Item 1) [Figure 20-41-55] from the
control valve. (See Actuator Removal And Installation
Page 20-41-12.)
T190 Bobcat Loader

Lift Spool Removal And Installation
Figure 20-41-58
N-18985
Remove the spool assembly (Item 1) [Figure 20-41-60]

and seal from the control valve.
N-19112
Remove the actuator (Item 1) [Figure 20-41-58] from the Lift and Tilt Spool Disassembly And Assembly
control valve. (See Actuator Removal And Installation
Page 20-41-12.) Figure 20-41-61
Figure 20-41-59
1
1
N-18942
N-19003
41-61].
end cap. Install the spool tool (Item 1) [Figure 20-41-61] over the
centering spring.
Nm) torque.
T190 Bobcat Loader

Lift and Tilt Spool Disassembly And Assembly 2

(Cont’d)
1
Figure 20-41-62
1 1
N-18930 N-18943

N-19014 Assembly: Always use a new spool seal.

centering spring to the spool. Figure 20-41-65
Nm) torque.
Figure 20-41-63
1
2 1
3
N-19003

end cap (both sides).

N-18944A Nm) torque.
Inspect the adapter (Item 1) [Figure 20-41-63], collar

(Item 2) [Figure 20-41-63], spring (Item 3) [Figure 20-
41-63], and washer (Item 4) [Figure 20-41-63].
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (2 PIECE CASTING) Auxiliary Electric Solenoid
Figure 20-41-68
Auxiliary Spool Removal And Installation (Cont’d)
Figure 20-41-66
4
3
2
1 1
1
N-18996
N-18987 Remove the nut (Item 1) [Figure 20-41-68] from both

solenoids.
Remove the end cap (Item 1), O-ring (Item 2) springs Installation: Tighten the nut to 96-144 in.-lbs. (11-16
(Item 3) and washer (Item 4) [Figure 20-41-66] (both Nm) torque.4
sides).
Figure 20-41-69
Figure 20-41-67
1
2
N-18823
N-18988 Remove the end plate (Item 1) and housing (Item 2)

[Figure 20-41-69].
Remove the spool (Item 1) [Figure 20-41-67].
Assembly: Put grease on all the centering spring

component parts.
T190 Bobcat Loader

Auxiliary Electric Solenoid (Cont’d)
Figure 20-41-70
3
2 1
1
N-18795

solenoid valves.
N-18992
Installation: Always use new O-rings and apply oil to the
O-rings prior to installation.
Remove the coil (Item 1) and end plate (Item 2) [Figure
20-41-70].
Remove the solenoid valve (Item 3) [Figure 20-41-70].
Installation: Tighten valve to 96-144 in.-lbs. (11-16 Nm)

torque.
T190 Bobcat Loader

Port-Auxiliary Section
Figure 20-41-72
2 1
N-18843
1
Remove the O-rings (Item 1) [Figure 20-41-73] &

[Figure 20-41-74] and back-up ring (Item 2) [Figure 20-
N-18996 41-73] & [Figure 20-41-74] from the plug.
Cleaning And Inspection

Remove the plug (Item 1) [Figure 20-41-72] or optional
port relief valve from the control valve. Clean all components with clean solvent and dry with
compressed air.
Figure 20-41-73
Check the spools for wear or scratches.
Plug
Check that the spools are not loose in their bore.
Check that the centering springs are not broken.

2
Check that the load check valve seats are not worn.
Check the load check poppets for damage.
1 Check the rubber boots and retainers.
1 Replace the parts as needed.
N-18800 Use new O-rings and back-up rings.
Apply oil to all new O-rings and back-up rings before

installation.
T190 Bobcat Loader

(FOOT CONTROL)
damage the system.
I-2003-0888
1
Lift and block the loader. ((See Procedure on Page 10-
10-1.)
10-20-1.)

P-51436
on Page 10-30-1.)
The hydraulic control valve (1 piece casting) (foot control) Clean the area around the control valve.
(Item 1) [Figure 20-42-1] does not have a removable
BICS™ section. Drain the hydraulic reservoir. (See Replacing Hydraulic
The BICS™ section and main control valve are in one
casting. Remove the control panel. (See Removal and Installation
on Page 50-100-1.)
casting) (foot control), (See Identification on Page 20-40- Figure 20-42-2
1.)
P-51710

The fixed end main valve hose (Item 1) [Figure 20-42-2]
is connected to a fixed end fitting on the control valve.
The hose is routed to the back upright where the hose is
connected to a tee fitting that feeds the base end of both
W-2059-0598 lift cylinders. The hose must be removed at the back tee
fitting, located in the right side upright.
T190 Bobcat Loader

control valve installation. HYDRAULIC CONTROL VALVE (1 PIECE CASTING)
(FOOT CONTROL) (CONT’D)
Figure 20-42-3
P-51711
Remove the tie-strap (Item 1) [Figure 20-42-3] from the

Figure 20-42-4
2 1
3
1
P-51714
Mark and disconnect the four electric solenoid

connectors for correct installation (Item 1) [Figure 20-42-
4].
Disconnect and cap the supply hose (Item 3) and the

supply hose clamp (Item 4) [Figure 20-42-4].
T190 Bobcat Loader

Figure 20-42-7
P-51725

P-51719
Figure 20-42-6

1 main valve mounting bracket.
Figure 20-42-8
2 2
P-51715 1
Disconnect and cap the tubeline (Item 1) [Figure 20-42-

6] from the lift arm by-pass valve to the control valve.
P-51724
from the lift arm by-pass valve to the drive motor case
drain. Disconnect the wire harness tie-strap mounts (Item 1)
[Figure 20-42-8] from the lift arm by-pass bracket.
Remove the lift arm by-pass tubeline (Item 2) [Figure

20-42-8] from the control valve drain.
T190 Bobcat Loader

Figure 20-42-11
1
1 1
P-48287
Remove the connector pins (Item 1) [Figure 20-42-9].
Figure 20-42-10 P-51721
Remove the two lift arm by-pass valve mounting bolts

(Item 1) [Figure 20-42-11].
1
Remove the lift arm by-pass valve and mounting bracket.
Figure 20-42-12
P-51723
NOTE: Skid loader transmission shown, procedure is

the same.

42-10].
P-51727
Remove the control pedal crossbar linkage and tilt
linkage. (See Linkage Removal And Installation on Page
50-100-5.) Remove tubeline clamp bolt (Item 1) [Figure 20-42-13]
from the auxiliary tubelines in the left rear upright.
Installation: Tighten bolt to 15-20 ft.-lbs. (20-27 Nm)

torque.
T190 Bobcat Loader

Figure 20-42-15
2
1 1
P-51714
1
P-51728
Disconnect and cap the drain hose (Item 2) [Figure 20-
42-13] from the control valve.
Remove the fixed-end main valve hose (Item 1) [Figure
Figure 20-42-14 20-42-15] from the main control valve fitting.
Figure 20-42-16
3 1
P-51729
P-51722
Disconnect and cap the tubelines (Item 1) and (Item 2)
[Figure 20-42-14] from the tilt section of the control
valve. Mark and disconnect the BICS™ electric solenoid
14] from the lift section of the control valve.
T190 Bobcat Loader

Figure 20-42-17
1 1
P-51726
Connect a hoist to the lifting brackets (Item 1) [Figure 20-

42-17] on the control valve.
Figure 20-42-18
1
P-26095A
1
P-26062A P-51713

the loader.

18].
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) (FOOT CONTROL) (CONT'D)
Identification Chart
Figure 20-42-19
C2 J2 C3
J4
D5 B3
E3
E3
G1 G2
F2 A3 D3
B2
D4 F4 E2
A2
D1
D2
A1
E1
F1 H2 B1
F3 H3
MR C1
H1 J3
J1
MS1926
ITEM T190 LOADER ITEM T190 LOADER

A1 Lift Cylinder Base End E1 Lift Spool Detent
A2 Tilt Cylinder Base End E2 Tilt Spool Centering Spring
A3 Auxiliary Hydraulic Rod End E3 Auxiliary Spool/Centering Springs
B1 Lift Cylinder Rod End F1 LIft Spool
B2 Tilt Cylinder Rod End F2 Tilt Spool
B3 Auxiliary Hydraulics Base End F3 Lift Spool Lock Solenoid
C1 Load Check/BICS™ Valve F4 Tilt Spool Lock Solenoid
Lift G1 Auxiliary Solenoid Stem
C2 Load Check Valve Tilt Function G2 Auxiliary Solenoid Stem
C3 Load Check Valve Auxiliary Function H1 BICS™ Valve Solenoid
D1 Anti-Cavitation Valve
H2 BICS™ Lock Valve (Tilt)
Lift (Rod End)
D2 Port Relief/Anti-Cavitation Valve – 3500 PSI H3 BICS™ Lock Valve (Lift)
Lift (Base End) J1 Inlet Fluid Flow (From Pump)
D3 Port Relief/Anti-Cavitation Valve – 3500 PSI J2 Outlet Fluid Flow (Return to Tank)
Tilt (Base End)
J3 Lift Arm By-Pass Orifice
D4 Port Relief/Anti-Cavitation Valve – 3500 PSI
J4 Drain (Case)
Tilt (Rod End)
D5 Port Relief/Anti-Cavitation Valve (Auxiliary) MR Main Relief Valve – 3300 PSI
3500 PSI (Optional)
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) BICS™ Valve, Lift Load Check Valve Removal And
(FOOT CONTROL) (CONT'D) Installation
Mount Bracket Removal and Installation Figure 20-42-22
Figure 20-42-20
1 P-51438
P-51690
Remove the lift load check valve (Item 1) [Figure 20-42-
22].
Remove the control valve and mount bracket (Item 1)
[Figure 20-42-20] from the loader. Installation: Lubricate the o-ring and tighten the valve to
55-65 ft.-lbs. (75-88 Nm) torque.
Figure 20-42-21
Figure 20-42-23
2 1
2
2
P-51435
P-51439

the inlet fitting on the control valve. Remove and install new O-rings (Item 1) and back-up
Remove the two mount bolts (Item 2) [Figure 20-42-21]
from the control valve mount plate. Remove the mount
plate and tubeline.
T190 Bobcat Loader

BICS™ Valve, Lift Load Check Valve Removal And

Installation (Cont’d)
4
Figure 20-42-24
1 1
3
2
P-51453

20-42-26].
P-51440 Check the orifice (Item 3) [Figure 20-42-26] in the

poppet to be sure it is not plugged.
Check for free movement of the load check valve (Item 1) Installation: Install a new O-ring (Item 4) [Figure 20-42-
[Figure 20-42-24]. 26] on the plug and lightly lubricate with oil before
installing. Tighten the plug to 38-45 ft.-lbs. (52-61 Nm)
Load Check Valve Removal And Installation (Tilt & torque.
Auxiliary)
Figure 20-42-25
P-51691
At the front side of the control valve locate the tilt section
load check valve (Item 1) [Figure 20-42-25].
At the front side of the control valve locate the auxiliary

section load check valve (Item 2) [Figure 20-42-25].
NOTE: The tilt and auxiliary load check valves are

interchangeable.
T190 Bobcat Loader

Anti-Cavitation Valve (Lift, Rod End)

4
Figure 20-42-27
1
3
2
1 P-51453

20-42-29].
P-51692
Check the orifice (Item 3) [Figure 20-42-29] in the
At the back side of the control valve, remove the lift
Installation: Install a new O-ring (Item 4) [Figure 20-42-
section anti-cavitation valve (Item 1) [Figure 20-42-27]. 29] on the plug and lightly lubricate with oil before
torque.
WARNING
damage the system.
I-2003-0888
Figure 20-42-28
P-51693
Installation: Always use new O-ring (Item 1) [Figure 20-

42-28] on the anti-cavitation valve plug.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Port Relief/Anti-Cavitation Valve (Tilt, Base End)
Figure 20-42-32
Port Relief/Anti-Cavitation Valve (Lift, Base End)
Figure 20-42-30
P-51692
P-51692 Remove the tilt port relief/anti cavitation valve (Item 1)

[Figure 20-42-32] from the base end of the tilt section.
Loosen the lift circuit port relief/anti cavitation valve (Item Figure 20-42-33
1) [Figure 20-42-30].
Figure 20-42-31
P-51454
1
Replace the O-ring (Item 1) [Figure 20-42-33] before
P-51451
installation.
Replace the O-ring (Item 1) [Figure 20-42-31] before Installation: Tighten to 38-45 ft.-lbs. (52-61 Nm) torque.
installation.
Installation: Tighten to 38-45 ft.-lbs. (52-61 Nm) torque.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Port Relief Valve
Figure 20-42-36
Port Relief/Anti-Cavitation Valve (Tilt, Rod End)
Figure 20-42-34
P-51692
P-51692 Remove the port relief plug (Item 1) [Figure 20-42-36]

from the auxiliary circuit of the control valve.
Remove the tilt port relief/anti cavitation valve (Item 1) Figure 20-42-37
[Figure 20-42-34] from the rod end of the tilt section.
Figure 20-42-35
1 P-51695
P-51694 Installation: Always use new O-rings (Item 1) [Figure

20-42-37]. Tighten to 38-45 ft.-lbs. (52-61 Nm) torque.

installation.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Plug Removal
Figure 20-42-40
Figure 20-42-38
1 1
P-51459
P-51696 At the top side of the control valve, remove the plug (Item
1) [Figure 20-42-40].
The control valve may be equipped with an optional Figure 20-42-41
auxiliary port relief valve (Item 1) [Figure 20-42-38].
Remove the auxiliary port relief valve.
Figure 20-42-39
1
P-51460
Installation: Always use new O-rings (Item 1) [Figure

20-42-41]. Tighten to 40 ft.-lbs. (54 Nm) torque.
P-51640

20-42-39]. Tighten to 38-45 ft.-lbs. (52-61 Nm) torque.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Rubber Boot Removal and Installation
Figure 20-42-44
Plug Removal (Cont’d)
1
Figure 20-42-42
P-51506
1
P-51461 Remove the three screws (Item 1) [Figure 20-42-44] on
the rubber boot retainer plate.
At the bottom side of the control valve remove the plug Installation: Tighten the screws to 90-100 in.-lbs. (10-
(Item 1) [Figure 20-42-42]. 11,3 Nm) torque.
Figure 20-42-43 Figure 20-42-45
1
2
1
P-51462
P-51701
Installation: Always use new O-rings (Item 1) [Figure Remove the rubber boots (Item 1) from the retainer plate
20-42-43]. Tighten to 40 ft.-lbs. (54 Nm) torque. (Item 2) [Figure 20-42-45].
T190 Bobcat Loader

End Cap/Spool Lock Block Removal and Installation
Figure 20-42-46
1 1
P-51699
1
Remove the four end cap/spool lock block mount screws

(Item 1) [Figure 20-42-48].
P-51697
Installation: Tighten the screws to 90-100 in.-lbs. (10-
11,3 Nm) torque.
Remove the lift spool lock solenoid (Item 1) and the tilt
spool lock solenoid (Item 2) [Figure 20-42-46] from the Remove the rubber boots and retainer plate from the lift
end cap/spool lock block. and tilt spools.
Installation: Tighten the solenoids to 38-45 ft.-lbs. (52- Figure 20-42-49
61 Nm) torque.
Figure 20-42-47
1
P-51700
P-51698 Remove the end cap/spool lock block (Item 1) [Figure

Disconnect the tube line (Item 1) [Figure 20-42-47] from

the end cap/spool lock block.
T190 Bobcat Loader

Lift Spool and Detent Removal and Installation

procedure:
MEL1278 - Detent Tool

MEL1285 - Detent Spring Tool 1
Remove the end cap/spool lock block from the control

valve.
Figure 20-42-50
P-51513
Remove the end cap (Item 1) [Figure 20-42-52].
Figure 20-42-53
1
P-51511
1
Remove the O-ring (Item 1) [Figure 20-42-50]. 2
Installation: Replace the O-ring, and lubricate lightly

with oil before installation of the end cap/spool lock block.
P-51514
Figure 20-42-51
Use a screwdriver to remove the snap ring (Item 1)
[Figure 20-42-53].
Remove the washer (Item 2) [Figure 20-42-53].
P-51512
Remove the spacer (Item 1) and O-ring (Item 2) [Figure

20-42-51] from the lift spool.
T190 Bobcat Loader


(Cont'd)
Figure 20-42-54
2 1
3
1 2 P-51517
Remove the detent sleeve (Item 1), detent balls (Item 2)

and spring (Item 3) [Figure 20-42-56].
1 2
P-51515 Figure 20-42-57

detent bonnet.
Remove the detent bonnet (Item 2) [Figure 20-42-54].
Installation: Lubricate the screws and tighten to 90-100
in.-lbs. (10-11,3 Nm) torque.
WARNING
The detent assembly has small springs and balls. Do 1
not lose these parts during disassembly and
assembly.
P-51518
Figure 20-42-55 Remove the lift spool assembly and seal (Item 1) [Figure
P-51516
Put a rag around the detent assembly [Figure 20-42-55].

lost when the detent sleeve is removed.
T190 Bobcat Loader
2
(Cont'd)
Figure 20-42-58 1
3
N-18915
1 Install the spring tool (Item 1) [Figure 20-42-60] over the

centering spring.
P-51519 NOTE: Be careful when removing the detent adapter

(Item 2) [Figure 20-42-60] from the centering
spring, as it is under spring pressure.
Remove the lift spool seal (Item 1) [Figure 20-42-58]
from the linkage end of the valve. NOTE: The centering spring (Item 3) [Figure 20-42-60]
is white on all 700 series loaders.
Figure 20-42-59
Figure 20-42-61
1
P-8988 2
N-18916
Clamp the linkage end of the spool in a vise [Figure 20-

42-59]. Put a rag around the detent assembly [Figure 20-42-61].
NOTE: Protect spool before clamping in vise. lost when the detent adapter is removed.
Remove the detent adapter with an Alan wrench.
Remove the back-up washer (Item 1) and spool seal

(Item 2) [Figure 20-42-61].
T190 Bobcat Loader

Lift Spool and Detent Removal and Installation 1

2
(Cont'd)
3
Figure 20-42-62
1 4
N-18919A
3) and washer (Item 4) [Figure 20-42-64].
N-19004 Figure 20-42-65
Remove the detent adapter (Item 1) [Figure 20-42-62]

from the spring assembly.
Figure 20-42-63
N-18918
Remove the stud from the end of the spool [Figure 20-
42-65].
N-19009
Remove spring tool (Item 1) [Figure 20-42-63] from the

spring assembly.
T190 Bobcat Loader


(Cont'd)
Figure 20-42-66
N-18963
1
Install the plastic plug and O-ring in the spool [Figure 20-
42-68].
N-18920 Figure 20-42-69
Removal of the plastic plug: O-ring
Make a center point in the plug using a 1/16 inch drill.
Drill a hole all the way through the plug using a 7/64 inch
tap drill
Turn a 6-32 tap (Item 1) [Figure 20-42-66] into the plug.

Pull the tap and plug out of the spool. Be careful, do not
Plastic
break the tap.
Plug
0.60 inch
Clean all the debris from inside the spool bore. (15,2 mm)
NOTE: DO NOT USE LOCTITE ON THE STUD

B-14712
THREADS.
Figure 20-42-67
Install the stud and tighten until the other end of the stud
is out about 0.600 inch (15,2 mm) from the spool [Figure
20-42-69].
2
1
N-18961
Install the O-ring (Item 1) over the nipple on the plastic

plug (Item 2) [Figure 20-42-67].
T190 Bobcat Loader


(Cont'd)
Figure 20-42-70
1
1
N-18968
Install the detent adapter to the collar [Figure 20-42-72].
NOTE: The collar and the detent adapter are held

N-18967 together by spring pressure when assembled
to the lift spool not the detent balls. Hold the
detent adapter and collar together to prevent
Clamp the collar (Item 1) [Figure 20-42-70] in a vice. the detent balls and spring from falling out.
Figure 20-42-71 Figure 20-42-73
1 3
2
N-18958
N-19004
Apply grease on all the detent component surfaces Install the spring tool (Item 1) [Figure 20-42-73] over the
before assembly [Figure 20-42-71]. washer, spring, collar and detent adapter.
Install the spring (Item 1) and detent balls (Item 2) into

the adapter (Item 3) [Figure 20-42-71] and compress
with the detent pliers (Item 1) [Figure 20-42-72].
T190 Bobcat Loader


(Cont'd)
Figure 20-42-74
CD-15051
1
Install the detent balls and spring [Figure 20-42-76].
Figure 20-42-77
N-18917
Install the spool seal (Item 1) and back-up washer (Item

2) [Figure 20-42-74].
Figure 20-42-75
1
N-19007
Hold the detent balls in place with the detent pliers

[Figure 20-42-77].
N-19005
Install the spring assembly to the lift spool hand tight

[Figure 20-42-75].
Remove the spring tool.
Check the alignment of the detent adapter and the

washer.
Tighten the adapter to 90-100 in.-lbs. (10,2-11,3 Nm).
NOTE: The adapter must fit in the center of the

T190 Bobcat Loader


(Cont'd)
Figure 20-42-78
1
P-51514
Install the washer (Item 1) and snap ring (Item 2) [Figure

20-42-80].
N-19008 Figure 20-42-81
Install the detent sleeve (Item 1) [Figure 20-42-78] to the

detent adapter.
Figure 20-42-79
2
P-51513
1
Install the end cap (Item 1) [Figure 20-42-81].
2
P-51515
Install the lift spool assembly in the spool bore [Figure

20-42-79].
Install the detent bonnet (Item 1) [Figure 20-42-79].
Install the mounting screws (Item 2) [Figure 20-42-79].

T190 Bobcat Loader


(Cont'd)
Figure 20-42-82 1
P-51511
Install the O-ring (Item 1) [Figure 20-42-80] on the

control valve.
P-51520 Figure 20-42-85

linkage end of the valve. 2
Figure 20-42-83
1 4
P-51701
2 Install the end cap/spool lock block (Item 1) and the

mount bolt (Item 2) [Figure 20-42-81].
P-51512 Install the lift and tilt spool rubber boots and mount plate
(Item 3) and install the three mounting screws (Item 4)
[Figure 20-42-81].
Install the O-ring (Item 1) and bushing (Item 2) [Figure
20-42-83] on the lift spool. Installation: Tighten the screws to 90-100 in.-lbs. (10-
11,3 Nm) torque.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Tilt Spool Removal and Installation
Remove the lift and tilt end cap/spool lock block. (See
Lift Spool and Detent Removal and Installation End Cap/Spool Lock Block Removal and Installation on
(Cont'd) Page 20-42-14.)
Figure 20-42-86 Figure 20-42-88
1 2
P-51698
P-51521
Connect the tubeline (Item 1) [Figure 20-42-86]. Remove the spacer (Item 1) and O-ring (Item 2) [Figure
20-42-88] from the tilt spool.
Figure 20-42-87
Figure 20-42-89
1
P-51697
P-51522
Use an Ohm meter to measure the lock solenoid coils

resistance. Remove the three screws (Item 1) [Figure 20-42-89]
from the spool centering block.
The correct resistance for the coil is 5.5 ± .28 Ohms.
Installation: Tighten the bolt to 90-100 in.-lbs. (10-11,3
Installation: Install the lift spool (Item 1) and tilt spool Nm) torque.
(Item 2) [Figure 20-42-87] lock solenoids and tighten to
38-45 ft.-lbs. (52-61 Nm) torque.
T190 Bobcat Loader


1
Figure 20-42-90
N-18942
1 Put the linkage end of the spool in the vice [Figure 20-
42-92].
P-51543
Install the spool tool (Item 1) [Figure 20-42-92] over the
centering spring.
Remove the spool centering block (Item 1) [Figure 20-
42-90] from the control valve. Figure 20-42-93
Check and replace the O-ring (Item 2) [Figure 20-42-90]
before replacing the spool centering block.
1
Figure 20-42-91
N-19014

P-51544
Nm) torque.
Remove the tilt spool, centering spring, back-up washer
and spool seal [Figure 20-42-91]. Remove spring tool from the spring assembly.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Auxiliary Spool Removal And Installation
Figure 20-42-96
Figure 20-42-94
2 1
3 1
P-51522
N-18944A Remove the three screws (Item 1) [Figure 20-42-96]

Inspect the adapter (Item 1), collar (Item 2), spring (Item Installation: Tighten the bolt to 95 in.-lbs. (11 Nm)
3) and washer (Item 4) [Figure 20-42-94]. torque.
Figure 20-42-95 Remove the spool centering block (Item 2) [Figure 20-
2
1 Figure 20-42-97
1 2
1
P-51545 N-18943
Remove the spool seal(s) (Item 1) [Figure 20-42-95] and

P-51546
the back-up washer (Item 2) [Figure 20-42-95].
Assembly: Always use a new spool seal. Remove the spring (Item 1) and center spring retainer
(Item 2) [Figure 20-42-97] from the auxiliary spool.
NOTE: If the centering spring retainer (Item 2) [Figure

T190 Bobcat Loader

Figure 20-42-98
1 2
1
2 P-51550

20-42-100] from the auxiliary spool.
P-51547
Figure 20-42-101
Figure 20-42-99
2 1
P-51551
Remove the spool (Item 1) [Figure 20-42-98].
P-51549
Remove the spring (Item 1) and center spring retainer


T190 Bobcat Loader

Auxiliary Solenoid Disassembly and Assembly
Figure 20-42-102
1
P-51703
Remove the solenoid stem (Item 1) [Figure 20-42-104].
P-51702 Installation: Tighten the stem to 10-14 ft.-lbs. (14-19

Nm) torque.
Remove the nut (Item 1) [Figure 20-42-102] from both Figure 20-42-105
solenoids.
Installation: Tighten the nut to 48-72 in.-lbs. (5-8 Nm)

torque.
Figure 20-42-103
1
2
2
P-51555
Remove the O-rings (Item 1) [Figure 20-42-105] from

the solenoid stem.
P-51553 Check and clean the screen (Item 2) [Figure 20-42-105].
Remove the nut (Item 1) and solenoid coil (Item 2)

[Figure 20-42-103].
Use an Ohm meter to measure the solenoid coil

resistance.
T190 Bobcat Loader

Figure 20-42-106
2
P-51445
P-51444 Installation: Lubricate the O-rings and tighten the stem

to 20-24 ft.-lbs. (27-33 Nm) torque.
Remove the nut (Item 1) [Figure 20-42-106] from the Figure 20-42-109
solenoid stem.
Installation: Tighten the nut to 53 in.-lbs. (6 Nm) torque.
Remove the solenoid coil (Item 2) [Figure 20-42-106]. 3

2
Figure 20-42-107
N-18694

[Figure 20-42-109] from the cartridge.

N-18693A
excessive wear.
both ends of the solenoid coil. NOTE: The screen (Item 3) [Figure 20-42-109] may be
Use an Ohm meter to measure the solenoid coil needs to be replaced.
resistance.
The correct resistance for the coil is 9.79 ± .29 Ohms. back-up rings before installation.
Install new O-rings (Item 1) [Figure 20-42-107] &

[Figure 20-42-109] and new back-up rings (Item 2)
[Figure 20-42-109] on the solenoid stem.
T190 Bobcat Loader

BICS™ Valve, Lock Valve Removal And Installation
Figure 20-42-110 1
1
1
1 2
1
2
2
2
P-51564

[Figure 20-42-112] from the lift lock valve, and replace
P-51704 with new.
Locate the two BICS™ lock valves, (Item 1) is for the tilt
circuit and (Item 2) [Figure 20-42-110] is for the lift
circuit.
Figure 20-42-111
P-51443
Remove the lift lock valve (Item 1) [Figure 20-42-111]

from the back of the control valve.
Installation: Lightly lubricate the lock valve o-rings and

tighten to 20-24 ft.-lbs. (27-33 Nm) torque.
T190 Bobcat Loader


(Cont’d)
Figure 20-42-113
1
P-51706
Remove the tilt lock valve (Item 1) [Figure 20-42-115]

from the front of the control valve.
P-51705 Installation: Lightly lubricate the lock valve o-rings and

Locate the tilt circuit lock valve (Item 1) [Figure 20-42- Figure 20-42-116
113].
Figure 20-42-114
1
1
2 1
1
2
1
2
2
P-51564
P-51697 Remove the O-rings (Item 1) and back-up rings (Item 2)

[Figure 20-42-116] from the tilt lock valve, and replace
with new.
Remove the lift spool lock solenoid (Item 1) [Figure 20-
42-114].
Remove the tilt spool lock solenoid (Item 2) [Figure 20-

42-114].
Installation: Lubricate the O-rings and tighten the spool

lock solenoids to 38-45 ft.-lbs. (52-61 Nm) torque.
T190 Bobcat Loader

BICS™ Valve, Check Valve Removal And Installation 1
Figure 20-42-117
1
4
P-51447
Check that there is no blockage in the orifice (Item 1)

[Figure 20-42-119].
P-51438
Inspect the check valve (Item 2) and spring (Item 3)
[Figure 20-42-119].
Remove the BICS™ valve (Item 1) [Figure 20-42-117].
Replace the O-ring (Item 4) [Figure 20-42-119] on the
Installation: Lubricate the o-ring and tighten the valve to plug before installation.
55-65 ft.-lbs. (75-88 Nm) torque.
Figure 20-42-118
P-51446
Remove the plug (Item 1) [Figure 20-42-118] from the

top of the BICS™ valve.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Main Relief Valve
Figure 20-42-122
And Assembly
Figure 20-42-120
1 P-51707
Remove the main relief valve (Item 1) [Figure 20-42-

P-51436 122].
Figure 20-42-123
valve.
Figure 20-42-121
1
1
P-51463
Remove the O-rings from the main relief valve (Item 1)

P-51437 [Figure 20-42-123].
Installation: Always use new O-rings. Tighten to 38-45

Check the lift arm by-pass orifice (Item 1) [Figure 20-42- ft.-lbs. (52-61 Nm) torque.
121].
NOTE: This orifice is not removable from the valve

casting.
T190 Bobcat Loader

(ADVANCE CONTROL SYSTEM) (ACS)
damage the system.
I-2003-0888
1 Lift and block the loader. ((See Procedure on Page 10-

10-1.)
10-20-1.)

P-51730
on Page 10-30-1.)
The hydraulic control valve (1 piece casting) (ACS) (Item Clean the area around the control valve.
1) [Figure 20-43-1] does not have a removable BICS™
section. Drain the hydraulic reservoir. (See Replacing Hydraulic
The BICS™ section and main control valve are in one
casting. Remove the control panel. (See Removal and Installation
on Page 50-100-1.)
casting) (ACS), (See Identification on Page 20-41-1.) Figure 20-43-2
P-51710
The fixed end main valve hose (Item 1) [Figure 20-43-2]

is connected to a fixed end fitting on the control valve.
The hose is routed to the back upright where the hose is
connected to a tee fitting that feeds the base end of both
lift cylinders. The hose must be removed at the back tee
W-2059-0598 fitting, located in the right side upright.
T190 Bobcat Loader

control valve installation. HYDRAULIC CONTROL VALVE (1 PIECE CASTING)
Figure 20-43-3
P-51711

Figure 20-43-4
2
1 3
P-51975
Mark and disconnect the two auxilliary electric solenoid

connectors (Item 1) [Figure 20-43-4] for correct
installation.

Disconnect and cap the supply hose (Item 3) and the

supply hose clamp (Item 4) [Figure 20-43-4].
T190 Bobcat Loader

Figure 20-43-7
P-51725

P-51719
Figure 20-43-6

1 main valve mounting bracket.
Figure 20-43-8
P-51976 1

6] from the lift arm by-pass valve to the control valve.
P-51977
from the lift arm by-pass valve to the drive motor case
drain. Disconnect the wire harness tie-strap mounts (Item 1)
[Figure 20-43-8] from the lift arm by-pass bracket.
Remove the lift arm by-pass tubeline (Item 3) [Figure
20-43-6] from the control valve drain.
T190 Bobcat Loader

Figure 20-43-10
P-51983
Disconnect the connectors (Item 1) [Figure 20-43-9]

from the lift and tilt actuators.
P-51721
Remove the two lift arm by-pass valve mounting bolts

(Item 1) [Figure 20-43-10].
Remove the lift arm by-pass valve and mounting bracket.
Figure 20-43-11
P-51727
Remove tubeline clamp bolt (Item 1) [Figure 20-43-11]

from the auxiliary tubelines in the left rear upright.
Installation: Tighten bolt to 15-20 ft.-lbs. (20-27 Nm)

torque.
T190 Bobcat Loader

Figure 20-43-14
2 1
1
P-51980
1
P-51728
Disconnect and cap the drain hose (Item 2) [Figure 20-
Remove the fixed-end main valve hose (Item 1) [Figure
Figure 20-43-13 20-43-14] from the main control valve fitting.
Figure 20-43-15
2
1
3 1
P-51982
P-51722
Disconnect and cap the tubelines (Item 1) and (Item 2)
[Figure 20-43-13] from the tilt section of the control
valve. Mark and disconnect the BICS™ electric solenoid
13] from the lift section of the control valve.
T190 Bobcat Loader

Actuator Removal And Installation (Out of Loader)
1 Remove the control valve from the loader.

1
Figure 20-43-18
P-51726
1
Connect a hoist to the lifting brackets (Item 1) [Figure 20-
43-16] on the control valve.
Figure 20-43-17
P-51732

from the tilt actuator.
1 P-26095A
1
Installation: Tighten the mounting bolts to 90-100 in.-lbs.
(10,2-11,3 Nm) torque.
Figure 20-43-19
1P-51713
P-26062A P-51713
P-51713
Remove the two mounting bolts (Item 1) [Figure 20-43- 1

the loader.

17].
Reverse procedure for installation. P-51733
Slide the actuator mount bracket (Item 1) [Figure 20-43-

19] away from the control valve.
Pull the actuator away from the control valve [Figure 20-
43-19].
T190 Bobcat Loader


(Cont’d)
Figure 20-43-22
1
1
P-51734
Using a drift pin and a hammer, remove the actuator

linkage pin (Item 1) [Figure 20-43-20] from the actuator 1
and the tilt spool.
P-51737
Remove the actuator and linkage pin from the valve.
Figure 20-43-21 Remove the two mount bolts (Item 1) [Figure 20-43-22]
from the lift actuator.

(10,2-11,3 Nm) torque.
Figure 20-43-23
1
1
2
P-51736
Inspect the O-ring (Item 1) [Figure 20-43-21] on the face

of the actuator, and replace as needed.
Check the linkage pin (Item 2) [Figure 20-43-21] and P-51799

replace as needed.
Slide the actuator mount bracket (Item 1) [Figure 20-43-

23] away from the control valve.
Pull the actuator away from the control valve [Figure 20-
43-23].
T190 Bobcat Loader


(Cont’d)
Figure 20-43-26
P-51800
1 2
Using a drift pin and a hammer, remove the actuator
linkage pin (Item 1) [Figure 20-43-24] from the actuator
and the tilt spool. 3
P-51738
Remove the actuator and linkage pin from the valve.
Figure 20-43-25 NOTE: The two longer bolts (Item 1) are used to
mount the lift actuator and end cap (Item 2)
[Figure 20-43-26] to the control valve.
The two shorter mount bolts (Item 3) are used
to mount the tilt actuator to the end cap (Item
4) [Figure 20-43-26].
1
(10,2-11,3 Nm) torque (Item 1) [Figure 20-43-26]
P-51736
Inspect the O-ring (Item 1) [Figure 20-43-25] on the face

of the actuator, and replace as needed.
Check the linkage pin (Item 2) [Figure 20-43-25] and

replace as needed.
T190 Bobcat Loader

Identification Chart (ACS)
Figure 20-43-27
J2 C3
C2
J4
D5 B3
E3
E3
G1 G2
F2 A3 D3
B2
D4 E2
A2
D1
D2
A1
E1
F1 H2 B1
H3
MR C1
H1 J3
J1
MS1929
ITEM T190 LOADER ITEM T190 LOADER

A1 Lift Cylinder Base End E1 Lift Spool Centering Spring
A2 Tilt Cylinder Base End E2 Tilt Spool Centering Spring
A3 Auxiliary Hydraulic Rod End E3 Auxiliary Spool/Centering Springs
B1 Lift Cylinder Rod End F1 LIft Spool
B2 Tilt Cylinder Rod End F2 Tilt Spool
B3 Auxiliary Hydraulics Base End G1 Auxiliary Solenoid Stem
C1 Load Check/BICS™ Valve G2 Auxiliary Solenoid Stem
Lift H1 BICS™ Valve Solenoid
C2 Load Check Valve Tilt Function
H2 BICS™ Lock Valve (Tilt)
C3 Load Check Valve Auxiliary Function
D1 Anti-Cavitation Valve H3 BICS™ Lock Valve (Lift)
Lift (Rod End) J1 Inlet Fluid Flow (From Pump)
D2 Port Relief/Anti-Cavitation Valve – 3500 PSI J2 Outlet Fluid Flow (Return to Tank)
Lift (Base End) J3 Lift Arm By-Pass Orifice
D3 Port Relief/Anti-Cavitation Valve – 3500 PSI J4 Drain (Case)
Tilt (Base End)
MR Main Relief Valve – 3300 PSI
D4 Port Relief/Anti-Cavitation Valve – 3500 PSI
Tilt (Rod End)
D5 Port Relief/Anti-Cavitation Valve (Auxiliary)
3500 PSI (Optional)
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) BICS™ Valve, Lift Load Check Valve Removal And
(ADVANCED CONTROL SYSTEM) (ACS) (CONT’D) Installation
Mount Bracket Removal and Installation Figure 20-43-30
Figure 20-43-28
1 P-51740
P-51730
Remove the lift load check valve (Item 1) [Figure 20-43-
30].
Remove the control valve and mount bracket (Item 1)
[Figure 20-43-28] from the loader. Installation: Lubricate the o-ring and tighten the valve to
55-65 ft.-lbs. (75-88 Nm) torque.
Figure 20-43-29
Figure 20-43-31
P-51731
P-51439

the inlet fitting on the control valve. Remove and install new O-rings (Item 1) and back-up
from the control valve mount plate. Remove the mount
plate and tubeline.
T190 Bobcat Loader

BICS™ Valve, Lift Load Check Valve Removal And

Installation (Cont’d)
4
Figure 20-43-32
1 1
3
2
P-51453

20-43-34].
P-51440 Check the orifice (Item 3) [Figure 20-43-34] in the

Check for free movement of the load check valve (Item 1) Installation: Install a new O-ring (Item 4) [Figure 20-43-
[Figure 20-43-32]. 34] on the plug and lightly lubricate with oil before
Load Check Valve Removal And Installation (Tilt & torque.
Auxiliary)
Figure 20-43-33
P-51741
At the front side of the control valve locate the tilt section
load check valve (Item 1) [Figure 20-43-33].
At the front side of the control valve locate the auxiliary

section load check valve (Item 2) [Figure 20-43-33].
NOTE: The tilt and auxiliary load check valves are

interchangeable.
T190 Bobcat Loader

Anti-Cavitation Valve (Lift, Rod End)

4
Figure 20-43-35
1
3
2
P-51453
1

20-43-37].
P-51742
Check the orifice (Item 3) [Figure 20-43-37] in the
At the back side of the control valve, remove the lift
section anti-cavitation valve (Item 1) [Figure 20-43-35]. Installation: Install a new O-ring (Item 4) [Figure 20-43-
37] on the plug and lightly lubricate with oil before
torque.
WARNING
damage the system.
I-2003-0888
Figure 20-43-36
P-51452
Always use new O-ring (Item 1) [Figure 20-43-36] on the

anti-cavitation valve plug.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Port Relief/Anti-Cavitation Valve (Tilt, Base End)
Figure 20-43-40
Port Relief/Anti-Cavitation Valve (Lift, Base End)
Figure 20-43-38
1
P-51742
P-51742 Remove the tilt port relief/anti cavitation valve (Item 1)

[Figure 20-43-40] from the base end of the tilt section.
Loosen the lift circuit port relief/anti cavitation valve (Item Figure 20-43-41
1) [Figure 20-43-38].
Figure 20-43-39
1 P-51454
P-51451 Replace the O-ring (Item 1) [Figure 20-43-41] before

installation.
Replace the O-ring (Item 1) [Figure 20-43-39] before Installation: Lightly lubricate with oil and tighten to 38-45
installation. ft.-lbs. (52-61 Nm) torque.
Installation: Lightly lubricate with oil and tighten to 38-45

ft.-lbs. (52-61 Nm) torque.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Port Relief Valve
Figure 20-43-44
Port Relief/Anti-Cavitation Valve (Tilt, Rod End)
Figure 20-43-42
P-51742
P-51742 Remove the port relief plug (Item 1) [Figure 20-43-44]

from the auxiliary circuit of the control valve.
Remove the tilt port relief/anti cavitation valve (Item 1) Figure 20-43-45
[Figure 20-43-42] from the rod end of the tilt section.
Figure 20-43-43
1 P-51801
P-51455 Installation: Always use new O-rings (Item 1) [Figure

20-43-45]. Lightly lubricate with oil and tighten to 38-45
installation.
Installation: Lightly lubricate with oil and tighten to 38-45

T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Plug Removal
Figure 20-43-48
Figure 20-43-46
1
1
P-51459
P-51743 At the top side of the control valve, remove the plug (Item
1) [Figure 20-43-48].
The control valve may be equipped with an optional Figure 20-43-49
auxiliary port relief valve (Item 1) [Figure 20-43-46].
Remove the auxiliary port relief valve.
Figure 20-43-47
1
P-51460

P-51640

20-43-47]. Lightly lubricate with oil and tighten to 38-45
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) End Cap Block Removal and Installation
Remove the lift and tilt actuators from the control valve.
Plug Removal (Cont’d) (See Actuator Removal And Installation (Out of Loader)
on Page 20-43-6.)
Figure 20-43-50
Figure 20-43-52
1
P-51461 2
P-51744
At the bottom side of the control valve remove the plug

(Item 1) [Figure 20-43-50]. Disconnect the tube line (Item 1) [Figure 20-43-52] from
the end cap block.
Figure 20-43-51
Remove the two end cap block mount screws (Item 2)
[Figure 20-43-52].

11,3 Nm) torque.
Figure 20-43-53
1
P-51462 1

P-51745
Remove the end cap block (Item 1) [Figure 20-43-53]

from the control valve.
T190 Bobcat Loader

Lift Spool Removal and Installation
The tool listed will be needed to do the following 1

procedure:
MEL 1285 - Spring Tool
Remove the end cap block from the control valve.
Figure 20-43-54
1
P-51748
Remove the two screws (Item 1) [Figure 20-43-56] from

the lift spool end cap.
1
Figure 20-43-57
P-51746
Installation: Replace the O-ring, and lubricate lightly

with oil before installation of the end cap block.
Figure 20-43-55 1
P-51749
Remove the lift spool end cap (Item 1) [Figure 20-43-57]

2 from the control valve.
1
P-51747

20-43-55] from the lift spool.
T190 Bobcat Loader

Lift Spool Removal and Installation (Cont'd)
Figure 20-43-58
P-51772
1 Clamp the linkage end of the spool in a vise [Figure 20-

43-60].
P-51770
NOTE: Protect spool before clamping in vise.
Remove the lift spool assembly and seal (Item 1) [Figure Figure 20-43-61
Figure 20-43-59
1
P-51773
P-51771 Install the spring tool (Item 1) [Figure 20-43-61] over the
centering spring.
Remove the lift spool seal (Item 1) [Figure 20-43-59]

from the linkage end of the valve.
T190 Bobcat Loader


2
1
Figure 20-43-62
P-51771 P-51775

N-190146
Remove the bolt (Item 1) [Figure 20-43-62] holding the Figure 20-43-65

Nm) torque. 1
Figure 20-43-63
2
3
3 3
1 P-51749
4
Install the lift spool assembly (Item 1) [Figure 20-43-65]

in the spool bore.
Install the end cap (Item 2) [Figure 20-43-65].
P-51776 Install the mounting screws (Item 3) [Figure 20-43-65].

Inspect the adapter (Item 1), collar (Item 2), spring (Item in.-lbs. (10-11,3 Nm) torque.
T190 Bobcat Loader

Figure 20-43-66
P-51746
Install the O-ring (Item 1) [Figure 20-43-68] on the

control valve.
P-51777
Figure 20-43-69
linkage end of the valve.
Figure 20-43-67
3
2
1 1
2
P-51744
2
Install the end cap block (Item 1) and the two mount bolts
(Item 2) [Figure 20-43-69].
P-51747
11,3 Nm) torque.
Install the O-ring (Item 1) and bushing (Item 2) [Figure
20-43-67] on the lift spool. Connect the tube line (Item 3) [Figure 20-43-69] to the
end cap block.
Install the lift and tilt actuators to the control valve.
T190 Bobcat Loader

Tilt Spool Removal and Installation
Remove the end cap block. (See End Cap Block

Removal and Installation on Page 20-43-16.)
Figure 20-43-70 2
P-51780
Remove the spool centering block (Item 1) [Figure 20-

2 43-72] from the control valve.
1
Check and replace the O-ring (Item 2) [Figure 20-43-72]
before replacing the spool centering block.
P-51778
Figure 20-43-73
20-43-70] from the tilt spool.
Figure 20-43-71
2
P-51781
Remove the tilt spool, centering spring, back-up washer

2 and spool seal (Item 1) [Figure 20-43-73].
P-51779
Disconnect the tubeline (Item 1) [Figure 20-43-71].
Remove the three screws (Item 2) [Figure 20-43-71]


Nm) torque.
T190 Bobcat Loader


2 1
Figure 20-43-74
3
4
1
N-18944A
N-18942
Figure 20-43-77
43-74]. 2
1
Install the spring tool (Item 1) [Figure 20-43-74] over the
centering spring.
Figure 20-43-75
1
1
P-51545 N-18943

N-19014


Nm) torque.
T190 Bobcat Loader

Figure 20-43-78
1 1
2
P-51783

2 P-51779
Figure 20-43-81
the spool centering block.
Remove the three screws (Item 2) [Figure 20-43-78]


Nm) torque.
1
Remove the spool centering block from the control valve.
Figure 20-43-79 2
P-51784


2
1
P-51782

Note: If the centering spring retainer (Item 2) [Figure

T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Auxiliary Solenoid Disassembly and Assembly
Figure 20-43-84
Figure 20-43-82
1
2
P-51552
P-51785 Remove the nut (Item 1) [Figure 20-43-84] from both

solenoids.
Remove the spacer (Item 1) and O-ring (Item 2) [Figure Installation: Tighten the nut to 48-72 in.-lbs. (5-8 Nm)
20-43-82] from the auxiliary spool. torque.
Figure 20-43-83 Figure 20-43-85
P-51786
P-51553
Remove the auxiliary spool (Item 1) [Figure 20-43-83]. Remove the nut (Item 1) and solenoid coil (Item 2)
[Figure 20-43-85].
Use an Ohm meter to measure the solenoid coil

resistance.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) BICS™ Valve Solenoid Disassembly And Assembly
Figure 20-43-88
Auxiliary Solenoid Disassembly and Assembly
(Cont’d)
Figure 20-43-86
1
1
2
P-51788
Remove the nut (Item 1) [Figure 20-43-88] from the

P-51787 solenoid stem.
Installation: Tighten the nut to 53 in.-lbs. (6 Nm) torque.

Remove the solenoid coil (Item 2) [Figure 20-43-88].
Installation: Tighten the stem to 10-14 ft.-lbs. (14-19
Nm) torque. Figure 20-43-89
Figure 20-43-87
1
2
N-18693A
P-51555
both ends of the solenoid coil.
solenoid stem. Use an Ohm meter to measure the solenoid coil
resistance.
Check and clean the screen (Item 2) [Figure 20-43-87].
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Use only new O-rings and apply oil to all O-rings and
(ADVANCED CONTROL SYSTEM) (ACS) (CONT’D) back-up rings before installation.
BICS™ Valve Solenoid Disassembly And Assembly Install new O-rings (Item 1) [Figure 20-43-89] & [Figure
(Cont’d) 20-43-91] and new back-up rings (Item 2) [Figure 20-43-
91] on the solenoid stem.
Figure 20-43-90
Figure 20-43-92
1
2
1
P-51789
Remove the solenoid stem (Item 1) [Figure 20-43-90]. P-51790
Installation: Lubricate the O-rings and tighten the stem

to 20-24 ft.-lbs. (27-33 Nm) torque. Locate the two BICS™ lock valves, (Item 1) is for the tilt
circuit and (Item 2) [Figure 20-43-92] is for the lift circuit.
Figure 20-43-91
Figure 20-43-93
3
2
1
1
N-18694
P-51791

[Figure 20-43-91] from the stem. Remove the lift lock valve (Item 1) [Figure 20-43-93]
Inspect all parts for wear and replace any showing tighten to 20-24 ft.-lbs. (27-33 Nm) torque.
excessive wear.

T190 Bobcat Loader


(Cont’d)
1
Figure 20-43-94
1
1
1 1
1 2
1 2
2
P-51564
1
2
2 [Figure 20-43-96] from the tilt lock valve, and replace
2 with new.
P-51564

[Figure 20-43-94] from the lift lock valve, and replace
with new.
Figure 20-43-95
P-51792
Remove the tilt lock valve (Item 1) [Figure 20-43-95]


T190 Bobcat Loader

BICS™ Valve, Check Valve Removal And Installation 1
Figure 20-43-97
4
P-51447
1
Check that there is no blockage in the orifice (Item 1)

[Figure 20-43-99].
P-51788
Inspect the check valve (Item 2) and spring (Item 3)
[Figure 20-43-99].
Remove the BICS™ valve (Item 1) [Figure 20-43-97].
Replace the O-ring (Item 4) [Figure 20-43-99] on the
Installation: Lubricate the o-ring and tighten the valve to plug before installation.
55-65 ft.-lbs. (75-88 Nm) torque.
Figure 20-43-98
P-51446
Remove the plug (Item 1) [Figure 20-43-98] from the top

of the BICS™ valve.
T190 Bobcat Loader

HYDRAULIC CONTROL VALVE (1 PIECE CASTING) Main Relief Valve
Figure 20-43-102
And Assembly
Figure 20-43-100
1
P-51794
Remove the main relief valve (Item 1) [Figure 20-43-

P-51793 102].
Figure 20-43-103
valve.
Figure 20-43-101
1
1
P-51463
Remove the O-rings from the main relief valve (Item 1)

P-51437 [Figure 20-43-103].
Installation: Always use new O-rings. Tighten to 38-45

Check the lift arm by-pass orifice (Item 1) [Figure 20-43- ft.-lbs. (52-61 Nm) torque.
101].
NOTE: This orifice is not removable from the valve

casting.
T190 Bobcat Loader

LIFT ARM BY-PASS CONTROL VALVE Figure 20-50-1
Inspecting
Raise the lift arms 6 feet (2 m) off the ground. Stop the 2
engine. Turn the Lift Arm By-Pass Control Knob
clockwise 1/4 turn. Then pull the Lift Arm By-Pass
Control Knob until the lift arms slowly lower. 4
3
1
P-31990A
The Lift Arm By-Pass valve (Item 1) [Figure 20-50-1] is

located under the right side of the control panel.
Hold the Lift Arm By-Pass Control knob (Item 2) and

loosen the jam nut (Item 3) on the Lift Arm By-Pass valve
WARNING shaft [Figure 20-50-1].
Never work on a machine with the lift arms up unless Remove the Lift Arm By-Pass Control knob (Item 2) and
the lift arms are secured by an approved lift arm the jam nut (Item 3) from the Lift Arm By-Pass valve shaft
support device. Failure to use an approved lift arm [Figure 20-50-1].
to fall and cause injury or death. Remove the rubber washer (Item 4) [Figure 20-50-1].
W-2059-0598
Install jack stands under the rear corners of the loader.
Start the engine. Raise the lift arms and install an

approved lift arm support device. (See Installing Lift Arm
Support Device on Page 10-20-1.)
Raise the operator cab.(See Raising The Operator Cab

on Page 10-30-1.)
T190 Bobcat Loader

LIFT ARM BY-PASS CONTROL VALVE (CONT'D) Disassembly And Assembly
Removal And Installation (Cont’d) Figure 20-50-3
Figure 20-50-2
1
1
4
2
3 P-26065A
P-48894
Remove the by-pass valve (Item 1) [Figure 20-50-3]
from the valve block. Inspect the by-pass valve for
Disconnect the base end lift tubeline (Item 1) [Figure 20- damage and replace if necessary.
50-2] from the Lift Arm By-Pass valve.
Installation: Tighten the valve to 33-37 ft.-lbs. (45-50
Disconnect the drain hose (Item 2) [Figure 20-50-2] from Nm) torque.
the Lift Arm By-Pass valve.
Inspect the hydraulic fittings on the valve block for
Disconnect the motor case drain hose (Item 3) [Figure damage and replace if necessary.
20-50-2].
Remove the two mounting bolt/nuts (Item 4) [Figure 20-

50-2].
Installation: Tighten the mounting bolts to 180-200 in.

lbs. (21-23 Nm) torque.
Remove the lift arm by-pass control valve.
T190 Bobcat Loader

HYDRAULIC PUMP Figure 20-60-1
Check The Output Of The Hydraulic Pump Without

Power Bob-Tach
WARNING
W-2017-0286
1
P-26071
WARNING Disconnect the OUTLET hose (Item 1) [Figure 20-60-1]

from the pump.
Figure 20-60-2
W-2059-0598

2 1
procedure:
MEL1563 - Remote Start Tool


1.) P-48256
device. (See Installing Lift Arm Support Device on Page Connect the INLET hose (Item 1) [Figure 20-60-2] from
10-20-1.) the tester to the OUTLET fitting (Item 2) [Figure 20-60-1]
of the pump. Connect the OUTLET hose (Item 2) [Figure
Raise the operator cab. (See Raising The Operator Cab 20-60-2] from the tester to the hose (Item 1) [Figure 20-
on Page 10-30-1.) 60-1] which was disconnected from the pump.
Open the rear door of the loader.
Connect the remote start tool. (See Procedure on Page

10-60-1.)
IMPORTANT
I-2024-0284
T190 Bobcat Loader

HYDRAULIC PUMP (CONT'D)
Check The Output Of The Hydraulic Pump Without

Power Bob-Tach (Cont'd)
Figure 20-60-3
EXAMPLE: TESTER
CONNECTION
Reservoir
Hydraulic Pump
Out In
Hydraulic Control
Valve
1
B-16277
Sample tester connection shown [Figure 20-60-3].
Start the engine and run at low idle RPM. Make sure the
tester is connected correctly. If no flow is indicated on the
tester, the hoses are connected wrong. With the hoses
connected correctly, increase the engine speed to full
RPM*.
Warm the fluid to 140°F. (60°C.) by turning the restrictor

control (Item 1) [Figure 20-60-3] on the tester to about
1000 PSI (6895 kPa). DO NOT exceed system relief
pressure. Open the restrictor control and record the free
flow (GPM) at full RPM.
Push the maximum/variable flow switch (on the remote

start tool) to engage the front auxiliary hydraulics. The
light will come ON. Push the button (on the right control
lever) for fluid flow to the quick coupler (fluid pressure will
go over main relief). Record the highest pressure (PSI)
and flow (GPM). The high pressure flow must be at least
80% of free flow.
HIGH PRESSURE FLOW (GPM)

%= X100
FREE FLOW (GPM)
A low percentage may indicate a failed pump.
*Refer to SPECIFICATIONS Section, Contents Page

SPEC-01 for system relief pressure and full RPM.
T190 Bobcat Loader

HYDRAULIC PUMP (CONT'D) Figure 20-60-5
Check The Output Of The Hydraulic Pump With

Power Bob-Tach.
WARNING 2 1

W-2017-0286
P-48256
Figure 20-60-4
Connect the INLET hose (Item 1) [Figure 20-60-5] from

the tester to the OUTLET fitting (Item 2) [Figure 20-60-4]
on the top of the Power Bob-Tach block. Connect the
1 OUTLET hose (Item 2) [Figure 20-60-5] from the tester
to the hose (Item 1) [Figure 20-60-4] which was
2
disconnected from the Power Bob-Tach block.
IMPORTANT
P-48255 position before you start the engine.
I-2024-0284

procedure:


1.)
device. (See Installing Lift Arm Support Device on Page
10-20-1.)

on Page 10-30-1.)

10-60-1.)
Disconnect the OUTLET hose (Item 1) [Figure 20-60-4]

from the top of the Power Bob-Tach block.
T190 Bobcat Loader

Check The Output Of The Hydraulic Pump With

Power Bob-Tach. (Cont'd)
Figure 20-60-6
EXAMPLE: TESTER
CONNECTION
Reservoir
Hydraulic Pump
Out In
Hydraulic Control
Valve
1
B-16277
RPM*.


start tool) to engage the front auxiliary hydraulics. The
80% of free flow.

%= X100
FREE FLOW (GPM)

T190 Bobcat Loader

HYDRAULIC PUMP (CONT'D) Disconnect and cap the outlet hose (Item 1) [Figure 20-
60-7] from the back of the hydraulic pump.
IMPORTANT
damage the system.
I-2003-0888
Figure 20-60-7
P-26071
Lift and block the rear of the loader. (See Installing Lift
Arm Support Device on Page 10-20-1.)
device. (See Procedure on Page 10-10-1.)

on Page 10-30-1.)
Drain the hydraulic fluid from the reservoir. (See

Replacing Hydraulic Fluid on Page 10-120-2.)

Remove the Power Bob-Tach block if equipped. (See
Removal And Installation on Page 20-120-1.)
T190 Bobcat Loader
WARNING Removal And Installation (Cont’d)
Figure 20-60-10
W-2059-0598
P-26347
Figure 20-60-8
1 2
P-26347
Remove the coupler (Item 2) [Figure 20-60-10] from the

hydraulic pump shaft.
1
Reverse the removal procedure to install the hydraulic
P-26068
pump.
Disconnect and cap the inlet hose (Item 1) [Figure 20- Installation: Use a new O-ring (Item 1) [Figure 20-60-10]
60-8] from the front of the hydraulic pump. when installing the hydraulic pump. (See Disassembly
And Assembly on Page 20-60-8.)
Figure 20-60-9
P-26069

9] from the hydraulic pump.
Installation: Tighten the mounting bolts to 27-37 ft.-lbs.

(37-50 Nm) torque.
Remove the hydraulic pump (Item 2) [Figure 20-60-9]

from the hydrostatic pump.
T190 Bobcat Loader

Identification
15
8
7
6
14
12 13
11
10
9 1. Retaining Ring
7
1 4 5 2. Pump End Section
3 3. Pre-Load Seal
4. Load Seal
2 5. Section Seal
6. Wear Plate
7. Pins
8. Drive Gear
9. Idler Gear
10. Pump Center Section
11. Wear Plate
12. Section Seal
13. Pump End Section
14. Bolt (4)
15. Bolt (4)
B-16050A
T190 Bobcat Loader

Disassembly And Assembly

1
Figure 20-60-11
P-26352
2
2
P-26353
1
Remove the pump end section (Item 1) [Figure 20-60-

P-26351 12].
Mark the pump sections for correct assembly [Figure 20-

60-11].
Remove the four smaller pump housing bolts (Item 1)

[Figure 20-60-11].
Remove the four larger pump housing bolts (Item 2)

[Figure 20-60-11].
Installation: Tighten the four smaller bolts (Item 1)

[Figure 20-60-11] to 30 ft.-lbs. (40,7 Nm) torque. Tighten
the four larger bolts (Item 2) [Figure 20-60-11] to 54 ft.-
lbs. (73,2 Nm) torque.
IMPORTANT
damage the system.
I-2003-0888
T190 Bobcat Loader

Disassembly And Assembly (Cont'd)
Figure 20-60-13 1
P-26358
2
Figure 20-60-16
P-26354
1
Figure 20-60-14
4
3
1
P-26359
2 Remove the pump center section (Item 1) [Figure 20-60-

P-26355 15] & [Figure 20-60-16] from the pump end section.
NOTE: Inspect the pump center section (Item 1)

Remove the wear plate (Item 1) [Figure 20-60-13] & [Figure 20-60-16]. If excessive wear or
[Figure 20-60-14] and section seal (Item 2) [Figure 20- damage is visible, the pump must be
60-13] & [Figure 20-60-14] from the pump end section. replaced.
NOTE: Position wear plate (Item 1) [Figure 20-60-14]

inlets and traps as shown with bronze side
toward gears.
NOTE: Inspect the pump end section (Item 3) [Figure

20-60-14] and bushings (Item 4) [Figure 20-60-
14]. If excessive wear or damage is visible, the
pump must be replaced.
T190 Bobcat Loader

Figure 20-60-17
1
P-26391
Figure 20-60-20
P-26389
Figure 20-60-18
P-26362
1
1
P-26362
To remove the drive gear (Item 1) [Figure 20-60-19] from

P-26390 the pump end section, locate and remove the retaining
ring (Item 1) [Figure 20-60-20] from the spline end of the
drive gear.
Remove the idler gear (Item 1) [Figure 20-60-17] &
[Figure 20-60-18].
NOTE: Inspect the idler gear (Item 1) [Figure 20-60-

T190 Bobcat Loader

Figure 20-60-21
P-26394

P-26392 inlets and traps as shown with bronze side
toward gears.
Remove the drive gear (Item 1) [Figure 20-60-21] from Figure 20-60-24
the pump end section.
NOTE: Inspect the drive gear (Item 1) [Figure 20-60- 1

P-26396
Figure 20-60-22
1
1 P-26395
Remove the load seal (Item 1) [Figure 20-60-24].

2
P-26393
Remove the wear plate (Item 1) [Figure 20-60-22] &

[Figure 20-60-23] and section seal (Item 2) [Figure 20-
60-22] & [Figure 20-60-23] from the pump end section.
T190 Bobcat Loader

Figure 20-60-25
P-26398
P-26397
Remove the pre-load seal (Item 1) [Figure 20-60-25].
Figure 20-60-26
P-26374

26] . If excessive wear or damage is visible,
the pump must be replaced.
T190 Bobcat Loader

HYDRAULIC PUMP (HIGH FLOW) Figure 20-61-1
Check The Output Of The Hydraulic Pump (Standard)
2
WARNING
W-2017-0286
1
P-26753
WARNING Disconnect the OUTLET hose (Item 1) [Figure 20-61-1]

from the pump.
Figure 20-61-2
W-2059-0598
2
IMPORTANT 1

I-2024-0284
The tools listed will be needed to do the following P-48256

procedure:
MEL1563 - Remote Start Tool Connect the INLET hose (Item 1) [Figure 20-61-2] from
MEL10103 - Hydraulic Tester the tester to the OUTLET fitting (Item 2) [Figure 20-61-1]
MEL10106 - Hydraulic Test Kit of the pump. Connect the OUTLET hose (Item 2) [Figure
20-61-2] from the tester to the hose (Item 1) [Figure 20-
Lift and block the loader. (See Procedure on Page 10-10- 61-1] which was disconnected from the pump.
1.)
10-20-1.)

on Page 10-30-1.)

10-60-1.)
T190 Bobcat Loader

HYDRAULIC PUMP (HIGH FLOW)) (CONT'D)
Check The Output Of The Hydraulic Pump (Standard)

(Cont'd)
Figure 20-61-3
EXAMPLE: TESTER
CONNECTION
Reservoir
Hydraulic Pump
Out In
Hydraulic Control
Valve
1
B-16277
RPM*.


start tool) to engage the front auxiliary hydraulics, the
80% of free flow.
%= HIGH PRESSURE FLOW (GPM) X100

FREE FLOW (GPM)
*Refer to SPECIFICATIONS Contents Page SPEC-01 for

system relief pressure and full RPM.
T190 Bobcat Loader

HYDRAULIC PUMP (HIGH FLOW) (CONT'D) Figure 20-61-4
Check The Output Of The Hydraulic Pump (High

Flow)
WARNING
W-2017-0286
P-48463
WARNING Install a jumper hose (Item 1) [Figure 20-61-4] onto the

front auxiliary quick couplers.
10-20-1.)
W-2059-0598
IMPORTANT
I-2024-0284

procedure:


1.)

on Page 10-30-1.)

10-60-1.)
T190 Bobcat Loader

Check The Output Of The Hydraulic Pump (High EXAMPLE: TESTER

Flow) (Cont'd) CONNECTION
Reservoir
Figure 20-61-5
Hydraulic Pump
Out In
High Flow Valve
1
1 B-16277

2
P-48235 Start the engine and run at low idle RPM. Press the front
auxiliary button. Press the High Flow button. Push the
button (on the right control lever) for fluid flow to the quick
Disconnect the OUTLET hose (Item 1) [Figure 20-61-5] coupler. Make sure the tester is connected correctly. If no
from the High Flow valve. flow is indicated on the tester, the hoses are connected
wrong. With the hoses connected correctly, increase the
Figure 20-61-6 engine speed to full RPM*.

1000 PSI (6895 kPa).
NOTE: DO NOT EXCEED 3300 PSI.

2 1
Open the restrictor control and record the free flow
(GPM) at full RPM. Turn the restrictor control on the
tester to 3300 PSI and the flow should go to zero GPM.
If pressure readings are not obtained go to the High Flow

Valve, relief valve adjustment procedure. (See High Flow
Relief Valve Adjustment Procedure on Page 20-100-3.)
P-48256
Record the highest pressure (PSI) and flow (GPM). The

high pressure flow must be at least 80% of free flow.
the tester to the OUTLET hose (Item 1) [Figure 20-61-5]
on the High Flow valve. Connect the OUTLET hose (Item %= HIGH PRESSURE FLOW (GPM) X100
2) [Figure 20-61-6] from the tester to the fitting (Item 2) FREE FLOW (GPM)
[Figure 20-61-5] on the High Flow valve.
Lower the cab.
*Refer to Hydraulic Schematics Legend for system relief
pressure and full RPM.
T190 Bobcat Loader

HYDRAULIC PUMP (HIGH FLOW) (CONT'D)

WARNING
W-2059-0598
Figure 20-61-9
Figure 20-61-8
1
1 1
P-26739
P-26741
Disconnect and cap the inlet hoses (Item 1) [Figure 20-

Raise the lift arms and install an approved lift arm support 61-9] from the front of the hydraulic pump.
10-20-1.)
Lift and block the rear of the loader. (See Procedure on

Page 10-10-1.)

on Page 10-30-1.)

Remove the Power Bob-Tach block if equipped. (See

Disconnect and cap the outlet hoses (Item 1) [Figure 20-

T190 Bobcat Loader

Figure 20-61-10
P-26684
1 2
1
2
P-26684

P-26740
Remove the coupler (Item 2) [Figure 20-61-11] from the
hydraulic pump shaft.
10] from the hydraulic pump. Reverse the removal procedure to install the hydraulic
pump.
(37-50 Nm) torque. Installation: Use a new O-ring (Item 1) [Figure 20-61-
11] when installing the hydraulic pump. (See
Remove the hydraulic pump (Item 2) [Figure 20-61-10] Disassembly And Assembly on Page 20-61- 8.)
T190 Bobcat Loader

Identification
26
22 23
19
27
24 25
23
18 20 21
16 17
15
7 8
14
13
11 12
1
6 7 9 10
5
3 4
1. Retaining Ring 15. Pre-Load Seal

2. Pump End Section 16. Load Seal
3. Pre-Load Seal 17. Section Seal
4. Load Seal 18. Wear Plate
5. Section Seal 19. Drive Gear
6. Wear Plate 20. Idler Gear
7. Pins 21. Pump Section
8. Drive Gear 22. Wear Plate
9. Idler Gear 23. Pins
10. Pump Section 24. Section Seal
11. Wear Plate 25. Pump End Section
12. Section Seal 26. Bolt (4)
13. Spline Section 27. Bolt (4)
14. Pump Center ection
B-16051A
T190 Bobcat Loader


IMPORTANT
Figure 20-61-12
damage the system.
1 I-2003-0888
P-26622
Figure 20-61-13
2
1
2
1 P-26622

61-12].
Remove the four smaller pump housing bolts (Item 1)

[Figure 20-61-12].
P-26624
Remove the four larger pump housing bolts (Item 2)
[Figure 20-61-12].
Installation: Tighten the four smaller bolts (Item 1) 13].
[Figure 20-61-12] to 30 ft.-lbs. (40,7 Nm) torque. Tighten
the four larger bolts (Item 2) [Figure 20-61-12] to 54 ft.-
lbs. (73,2 Nm) torque.
T190 Bobcat Loader

Figure 20-61-14
1 1
P-26627
2 Figure 20-61-17
P-26625
Figure 20-61-15
1
3
1 P-26628
Remove the pump section (Item 1) [Figure 20-61-16] &

2
P-26626 [Figure 20-61-17] from the pump center section.
NOTE: Inspect the pumps center section (Item 1)

Remove the wear plate (Item 1) [Figure 20-61-14] & [Figure 20-61-17]. If excessive wear or
[Figure 20-61-15] and section seal (Item 2) [Figure 20- damage is visible, the pump must be
61-14] & [Figure 20-61-15] from the pump end section. replaced.

toward gears.

T190 Bobcat Loader

Figure 20-61-18
P-26631
Figure 20-61-21
P-26629

[Figure 20-61-19].
Figure 20-61-19
P-26632
1
Remove the drive gear (Item 1) [Figure 20-61-20] &
[Figure 20-61-21].
NOTE: Inspect the drive gear (Item 1) [Figure 20-61-

P-26630 21]. If excessive wear or damage is visible, the

T190 Bobcat Loader


1
Figure 20-61-22
P-26635
1
1
P-26635
2
P-26633
Figure 20-61-25
Figure 20-61-23
P-26638
P-26637
P-26634

61-22] & [Figure 20-61-23] from the pump center
section.

toward gears.
T190 Bobcat Loader

Disassembly And Assembly (Cont'd) 3
Figure 20-61-26
2
P-26657

toward gears.
Remove the pump center section (Item 1) [Figure 20-61- NOTE: Inspect the pump center section (Item 3) and
26] from the pump sections. bushings (Item 4) [Figure 20-61-28]. If
excessive wear or damage is visible, the
Figure 20-61-27 pump must be replaced.
Figure 20-61-29
1
2
P-26655
P-26659
61-27] & [Figure 20-61-28] from the pump section. Remove the pump section (Item 1) [Figure 20-61-29]
from the pump end section.
T190 Bobcat Loader

Figure 20-61-30
P-26662

P-26660 32]. If excessive wear or damage is visible, the
NOTE: Inspect the pump section (Item 1) [Figure 20-

61-30]. If excessive wear or damage is visible,
Figure 20-61-31
P-26661

[Figure 20-61-32].
T190 Bobcat Loader

Figure 20-61-33
P-26666
Remove the drive gear (Item 1) [Figure 20-61-35] from

P-26663 the pump end section.

Figure 20-61-34 35]. If excessive wear or damage is visible, the
Figure 20-61-36
1
P-26665
1
1
P-26664
To remove the drive gear (Item 1) [Figure 20-61-33] from

P-26674
the pump end section, locate and remove the retaining
ring (Item 1) [Figure 20-61-34] from the spline end of the
drive gear. Remove the spline shaft (Item 1) [Figure 20-61-36] from
the end of the drive gear.
NOTE: Inspect the spline shaft (Item 1) [Figure 20-61-

T190 Bobcat Loader

Figure 20-61-37
P-26670
P-26669
2
P-26667
Figure 20-61-40
Figure 20-61-38
1
P-26672
1
1
P-26671
P-26668

61-37] & [Figure 20-61-38] from the pump end section.

toward gears.
T190 Bobcat Loader

Figure 20-61-41
P-26673

41] . If excessive wear or damage is visible,
T190 Bobcat Loader

HYDRAULIC PUMP (SJC) Figure 20-62-2
Test The Output Of The Hydraulic Auxiliary Pump
WARNING
2 1
W-2017-0286
Figure 20-62-1 P-48256

the tester, to the OUTLET hose (Item 1) [Figure 20-62-1]
coming from the gear pump. Connect the OUTLET hose
1 (Item 2) [Figure 20-62-2] from the tester, to the INLET
tubeline (Item 2) [Figure 20-62-1] leading to the control
valve.
IMPORTANT
P-64570 The hydraulic tester must be in the fully open
I-2024-0284
procedure:


1.)
10-20-1.)

on Page 10-30-1.)

10-60-1.)
Disconnect the OUTLET hose (Item 1) [Figure 20-62-1].
T190 Bobcat Loader

HYDRAULIC PUMP (SJC) (CONT'D) Test The Output Of The Hydraulic Charge Pump

(Cont'd)
Figure 20-62-3
WARNING
EXAMPLE: TESTER Put jackstands under the front axles and rear corners
CONNECTION of the frame before running the engine for service.
Reservoir
W-2017-0286
Figure 20-62-4
Hydraulic Pump
Out In
Hydraulic Control
Valve
1 1
B-16277
2
P-64315
RPM*.
Warm the fluid to 140°F. (60°C.) by turning the restrictor The tools listed will be needed to do the following
control (Item 1) [Figure 20-62-3] on the tester to about procedure:
pressure. Open the restrictor control and record the free MEL1563 - Remote Start Tool
flow (GPM) at full RPM. MEL10103 - Hydraulic Tester
start tool) to engage the front auxiliary hydraulics. The Lift and block the loader. (See Procedure on Page 10-10-
light will come ON. Push the button (on the right control 1.)
go over main relief). Record the highest pressure (PSI) Raise the lift arms and install an approved lift arm support
and flow (GPM). The high pressure flow must be at least device. (See Installing Lift Arm Support Device on Page
80% of free flow. 10-20-1.)
HIGH PRESSURE FLOW (GPM) Raise the operator cab. (See Raising The Operator Cab
%= X100 on Page 10-30-1.)
FREE FLOW (GPM)
10-60-1.)
Disconnect the charge pump OUTLET hose (Item 1)
from the INLET fitting (Item 2) [Figure 20-62-4] at the
charge filter housing.
T190 Bobcat Loader

HYDRAULIC PUMP (SJC) (CONT'D) Turn the restrictor down to 2000 PSI. DO NOT EXCEED
2000 PSI. The high pressure flow must be at least 80% of
Test The Output Of The Hydraulic Charge Pump free flow.
(Cont’d)
Figure 20-62-5 %= X100
FREE FLOW (GPM)
*Refer to Hydraulic Schematics for pump flow and full

RPM.
2 1
P-48256

the tester, to the charge pump OUTLET hose (Item 1)
[Figure 20-62-4] coming from the gear pump. Connect
the OUTLET hose (Item 2) [Figure 20-62-5] from the
tester, to the INLET fitting (Item 2) [Figure 20-62-4] at
the charge filter housing.
IMPORTANT
I-2024-0284
RPM*.

1000 PSI (6895 kPa). DO NOT exceed 2000 PSI.

(GPM) at full RPM.
T190 Bobcat Loader

HYDRAULIC PUMP (SJC) (CONT'D) Disconnect and cap the outlet hose (Item 1) [Figure 20-
Removal And Installation Remove the Power Bob-Tach block (Item 2) [Figure 20-
62-6] if equipped. (See Removal And Installation on
Page 20-120-1.)
IMPORTANT
damage the system.
I-2003-0888
Figure 20-62-6
P-64546
Lift and block the rear of the loader. (See Procedure on

Page 10-10-1.)
10-20-1.)

on Page 10-30-1.)

T190 Bobcat Loader

HYDRAULIC PUMP (SJC) (CONT'D)
WARNING Removal And Installation (Cont’d)
Figure 20-62-9
W-2059-0598
3
Figure 20-62-7 1
1 P-64343
Remove the bracket mounting bolt (Item 1) from the

pump mounting bracket (Item 2) [Figure 20-62-9].
1
Note: The mounting bolt is a special purpose bolt.
Only replace with original Bobcat Parts.
P-64547
Installation: Apply a medium strength threadlocker to
mounting bolt and tighten to 90-100 ft.-lbs. (122-136 Nm)
Disconnect and cap the inlet hoses (Item 1) [Figure 20- torque.
62-7] from the front of the hydraulic pump.
Remove the mounting bracket (Item 2) [Figure 20-62-9].
Figure 20-62-8
P-64549


(75-85 Nm) torque.
T190 Bobcat Loader

Figure 20-62-10
P-64446
Replace the O-ring (Item 1) [Figure 20-62-10] in the

hydrostatic pump.

pump.
T190 Bobcat Loader

HYDRAULIC PUMP (SJC) (CONT'D)
Identification
15
14
7 5
12
8
5 6
4
12 3
9
8
7
11
5
6
10
9
7
3 4 5 6
1 1. Shaft Seal
2 2. Pump Flange Section
3. Pre-Load Seal
4. Load Seal
5. O-ring
6. Wear Plate
7. Pins
8. Drive Gear
9. Idler Gear
10. Auxiliary Pump Section
11. Spline Shaft
12. Pump Center Section
13. Charge Pump Section
14. Pump End Section
15. Bolt (8)
B-21259A
T190 Bobcat Loader

HYDRAULIC PUMP (SJC) (CONT'D) Figure 20-62-12
Disassembly And Assembly 1
Figure 20-62-11
P-26352
P-64507
1
1 P-64509
1
P-64508 12].

62-11].
Remove the eight pump housing bolts (Item 1) [Figure

20-62-11].
Installation: Tighten the bolts (Item 2) [Figure 20-62-11]

to 54 ft.-lbs. (73,2 Nm) torque.
IMPORTANT
damage the system.
I-2003-0888
T190 Bobcat Loader

Figure 20-62-13 1
P-64511
2
Figure 20-62-16
P-64509
1
Figure 20-62-14
3
4
1
P-64512
2 Remove the charge pump section (Item 1) [Figure 20-

P-64510 62-15] & [Figure 20-62-16] from the pump center
section.
Remove the wear plate (Item 1) and section seal (Item 2) NOTE: Inspect the pump section (Item 1) [Figure 20-
[Figure 20-62-13] & [Figure 20-62-14] from the pump 62-16]. If excessive wear or damage is visible,
end section. the pump must be replaced.

toward gears.

T190 Bobcat Loader

Figure 20-62-17
P-64515
Figure 20-62-20
P-64513
Figure 20-62-18
P-64516

P-64514 [Figure 20-62-20] from the pump center section.

Remove the drive gear (Item 1) [Figure 20-62-17] & 20]. If excessive wear or damage is visible, the
[Figure 20-62-18]. pump must be replaced.

T190 Bobcat Loader

Figure 20-62-21
1
P-64519
1
2 Figure 20-62-24
P-64517
2
Figure 20-62-22
2 1
P-64520
Remove the load seal (Item 1) [Figure 20-62-23] &

P-64518 [Figure 20-62-24]. Inspect for damage and replace as
needed.
Remove the wear plate (Item 1) and O-ring (Item 2) Remove the pre-load seal (Item 2) [Figure 20-62-24].
[Figure 20-62-21] & [Figure 20-62-22] from the pump
center section. Inspect for damage and replace as
needed.

toward gears.
T190 Bobcat Loader

Figure 20-62-25
2
1
1
P-64526
Figure 20-62-28
P-64521
3
Inspect the pre-load seal (Item 1) [Figure 20-62-25] for

damage and replace as needed. 4
NOTE: Inspect the pump center section (Item 2) and
bushings (Item 3) [Figure 20-62-25]. If
pump must be replaced. 1
Figure 20-62-26
2
1
P-64527
Remove the wear plate (Item 1) and O-ring (Item 2)

needed.

toward gears.
P-64525 NOTE: Inspect the pump center section (Item 3) and

Remove the pump center section (Item 1) [Figure 20-62- pump must be replaced.
26].
T190 Bobcat Loader

Figure 20-62-29
1
P-64530
1
P-64528 the pump flange section.
Figure 20-62-32
Figure 20-62-30
P-64531
P-64529

Remove the auxiliary pump section (Item 1) [Figure 20- 32]. If excessive wear or damage is visible, the
62-29] & [Figure 20-62-30] from the pump flange pump must be replaced.
section.
NOTE: Inspect the pump section (Item 1) [Figure 20-

62-30]. If excessive wear or damage is visible,
T190 Bobcat Loader

Figure 20-62-33
2
P-64535
Figure 20-62-36
P-64532
Remove the spline shaft (Item 1) [Figure 20-62-33] from

the end of the drive gear.
Remove the idler gear (Item 2) [Figure 20-62-33].
Figure 20-62-34
2
P-64536

1 [Figure 20-62-35] & [Figure 20-62-36] from the pump
flange section. Inspect for damage and replace as
needed.

toward gears.

T190 Bobcat Loader

Figure 20-62-37
3
2
1
P-64540

P-64537 damage and replace as needed.
NOTE: Inspect the pump flange section (Item 2) and

Figure 20-62-38 bushings (Item 3) [Figure 20-62-39]. If
Figure 20-62-40
1
2
2
1 P-30188A
P-64538

[Figure 20-62-38]. Inspect for damage and replace as
P-64541
needed.
Remove the pre-load seal (Item 2) [Figure 20-62-38]. Remove the shaft seal (Item 1) [Figure 20-62-40] from
the pump flange section.
Installation: The shaft seal flush surface (Item 2)

[Figure 20-62-40] must be facing out away from the
pump.
T190 Bobcat Loader

HYDRAULIC PUMP (HIGH FLOW) (SJC) Figure 20-63-2
WARNING
2 1
W-2017-0286
Figure 20-63-1 P-48256

the tester, to the OUTLET hose (Item 1) [Figure 20-63-1]
coming from the gear pump. Connect the OUTLET hose
1 (Item 2) [Figure 20-63-2] from the tester, to the INLET
tubeline (Item 2) [Figure 20-63-1] leading to the
hydraulic control valve.
IMPORTANT
P-64570 The hydraulic tester must be in the fully open
I-2024-0284
procedure:


1.)
10-20-1.)

on Page 10-30-1.)

10-60-1.)
Disconnect the OUTLET hose (Item 1) [Figure 20-63-1].
T190 Bobcat Loader

HYDRAULIC PUMP (HIGH FLOW) (SJC) (CONT'D) Test The Output Of The Hydraulic Charge Pump

(Cont'd)
Figure 20-63-3
WARNING
EXAMPLE: TESTER Put jackstands under the front axles and rear corners
CONNECTION of the frame before running the engine for service.
Reservoir
W-2017-0286
Figure 20-63-4
Hydraulic Pump
Out In
Hydraulic Control
Valve
1 1
B-16277
2
P-64315
RPM*.
Warm the fluid to 140°F. (60°C.) by turning the restrictor The tools listed will be needed to do the following
control (Item 1) [Figure 20-63-3] on the tester to about procedure:
pressure. Open the restrictor control and record the free MEL1563 - Remote Start Tool
flow (GPM) at full RPM. MEL10103 - Hydraulic Tester
start tool) to engage the front auxiliary hydraulics. The Lift and block the loader. (See Procedure on Page 10-10-
light will come ON. Push the button (on the right control 1.)
go over main relief). Record the highest pressure (PSI) Raise the lift arms and install an approved lift arm support
and flow (GPM). The high pressure flow must be at least device. (See Installing Lift Arm Support Device on Page
80% of free flow. 10-20-1.)
%= HIGH PRESSURE FLOW (GPM) X100 Raise the operator cab. (See Raising The Operator Cab
FREE FLOW (GPM) on Page 10-30-1.)

(See LOADER SPECIFICATIONS on Page SPEC-10-1),
10-60-1.)
for system relief pressure and full RPM.
Disconnect the charge pump OUTLET hose (Item 1)
from the INLET fitting (Item 2) [Figure 20-63-4] at the
charge filter housing.
T190 Bobcat Loader

HYDRAULIC PUMP (HIGH FLOW) (SJC) (CONT'D) Turn the restrictor down to 2000 PSI. DO NOT EXCEED
2000 PSI. The high pressure flow must be at least 80% of
Test The Output Of The Hydraulic Charge Pump free flow.
(Cont’d)
%= HIGH PRESSURE FLOW (GPM) X10
Figure 20-63-5
FREE FLOW (GPM) 0
*Refer to Hydraulic Schematics for pump flow and full

RPM.
2 1
P-48256

the tester, to the charge pump OUTLET hose (Item 1)
[Figure 20-63-4] coming from the gear pump. Connect
the OUTLET hose (Item 2) [Figure 20-63-5] from the
tester, to the INLET fitting (Item 2) [Figure 20-63-4] at
the charge filter housing.
IMPORTANT
I-2024-0284
RPM*.

1000 PSI (6895 kPa). DO NOT exceed 2000 PSI.

(GPM) at full RPM.
T190 Bobcat Loader

HYDRAULIC PUMP (HIGH FLOW) (SJC) (CONT'D) Figure 20-63-6
Test The Output Of The Hydraulic Pump (High Flow)
WARNING
W-2017-0286
P-48463
WARNING Install a jumper hose (Item 1) [Figure 20-63-6] onto the

front auxiliary quick couplers.
10-20-1.)
W-2059-0598
IMPORTANT
I-2024-0284

procedure:


1.)

on Page 10-30-1.)

10-60-1.)
T190 Bobcat Loader

Test The Output Of The Hydraulic Pump (High Flow) EXAMPLE: TESTER
(Cont'd) CONNECTION
Reservoir
Figure 20-63-7
Hydraulic Pump
Out In
High Flow Valve
1
1 B-16277

2
P-48235 Start the engine and run at low idle RPM. Press the front
auxiliary button. Press the High Flow button. Push the
button (on the right control lever) for fluid flow to the quick
Disconnect the high flow pump OUTLET hose (Item 1) coupler. Make sure the tester is connected correctly. If no
from the high flow valve INLET fitting (Item 2) [Figure 20- flow is indicated on the tester, the hoses are connected
63-7]. wrong. With the hoses connected correctly, increase the
engine speed to full RPM*.
Figure 20-63-8
1000 PSI (6895 kPa).
2 1 Open the restrictor control and record the free flow

(GPM) at full RPM. Turn the restrictor control on the
tester to 3300 PSI and the flow should go to zero GPM.
If pressure readings are not obtained go to the High Flow

Valve, relief valve adjustment procedure. (See High Flow
Relief Valve Adjustment Procedure on Page 20-100-3.)
P-48256 Record the highest pressure (PSI) and flow (GPM). The
high pressure flow must be at least 80% of free flow.
the tester, to the high flow pump OUTLET hose (Item 1) %= HIGH PRESSURE FLOW (GPM) X100
[Figure 20-63-7]. Connect the OUTLET hose (Item 2) FREE FLOW (GPM)
[Figure 20-63-8] from the tester, to the high flow valve
INLET fitting (Item 2) [Figure 20-63-7] on the High Flow A low percentage may indicate a failed pump.
valve.
*Refer to Hydraulic Schematics Legend for system relief
Lower the cab. pressure and full RPM.
T190 Bobcat Loader

2
P-64546
10-20-1.)
Lift and block the rear of the loader. (See Procedure on Disconnect and cap the outlet hoses (Item 1) [Figure 20-
Page 10-10-1.) 63-10] and [Figure 20-63-11] from the back of the
hydraulic pump.
on Page 10-30-1.) Remove the Power Bob-Tach block (Item 2) [Figure 20-
63-11] if equipped. (See Removal And Installation on
Drain the hydraulic fluid from the reservoir. (See Page 20-120-1.)
Figure 20-63-12
WARNING
Never work on a machine with the lift arms up unless 1
to fall and cause injury or death. 1
W-2059-0598
Figure 20-63-10
P-64544
Disconnect and cap the inlet hoses (Item 1) [Figure 20-

63-12] from the front of the hydraulic pump.
P-64545
T190 Bobcat Loader

Figure 20-63-13
3
1
1
2
P-64343
Remove the bracket mounting bolt (Item 1) from the

P-64549 pump mounting bracket (Item 2) [Figure 20-63-14].
Note: The mounting bolt is a special purpose bolt.

Remove the two mounting bolts (Item 1) [Figure 20-63- Only replace with original Bobcat Parts.
Installation: Apply a medium strength threadlocker to
Installation: Tighten the mounting bolts to 55-60 ft.-lbs. mounting bolt and tighten to 90-100 ft.-lbs. (122-136 Nm)
(75-85 Nm) torque. torque.
Remove the mounting bracket (Item 2) [Figure 20-63-

14].

Figure 20-62-15
P-64446
Replace the O-ring (Item 1) [Figure 20-62-15] in the

hydrostatic pump.

pump.
T190 Bobcat Loader

HYDRAULIC PUMP (HIGH FLOW) (SJC) (CONT'D)
Identification
17
16
8 4
12 15 2
7
14 3 4 5
7
8 13 6 5
9
6
7
12
7
8
7
9 6
5
3 4
6 5 11
6 9
5 10
1 3 4
1. Shaft Seal
2. Pump Flange Section
2
3. Pre-Load Seal
4. Load Seal
5. O-Ring
6. Valve Plate
7. Pin
8. Drive Gear
9. Idler Gear
10. Auxiliary Pump Section
11. Auxiliary Center Section
12. Splined Shaft
13. Charge Pump Section
14. Charge Center Section
15. High Flow Pump Section
16. High Flow End Section
17. Bolt
B-18248
T190 Bobcat Loader

Disassembly And Assembly 1
Figure 20-63-16
1
P-64553
P-64554
1
1
Remove the high flow end section (Item 1) [Figure 20-
P-64552 63-17].

63-16].
Remove the eight pump housing bolts (Item 1) [Figure

20-63-16].
Installation: Tighten the bolts (Item 2) [Figure 20-63-16]

to 54 ft.-lbs. (73,2 Nm) torque.
IMPORTANT
damage the system.
I-2003-0888
T190 Bobcat Loader

Figure 20-63-18 1
P-64556
2
Figure 20-63-21
P-64554
1
Figure 20-63-19
3
4
1
P-64557
2
Remove the high flow pump section (Item 1) [Figure 20-
P-64555 63-20] & [Figure 20-63-21] from the charge center
section.
Remove the wear plate (Item 1) and O-ring (Item 2) NOTE: Inspect the high flow pump section (Item 1)
[Figure 20-63-18] & [Figure 20-63-19] from the high flow [Figure 20-63-21]. If excessive wear or
end section. damage is visible, the pump must be
replaced.
toward gears.
NOTE: Inspect the high flow end section (Item 3) and

T190 Bobcat Loader

Figure 20-63-22
P-64560
Figure 20-63-25
P-64558
Figure 20-63-23
P-64561

P-64559 [Figure 20-63-25] from the charge center section.

Remove the drive gear (Item 1) [Figure 20-63-22] & 25]. If excessive wear or damage is visible, the
[Figure 20-63-23]. pump must be replaced.

T190 Bobcat Loader

Figure 20-63-26
P-64564
2
Figure 20-63-29
P-64562
2
Figure 20-63-27
2
1
P-64565

needed.
Remove the wear plate (Item 1) and O-ring (Item 2) Remove the pre-load seal (Item 2) [Figure 20-63-29].
[Figure 20-63-26] & [Figure 20-63-27] from the charge
needed.

toward gears.
T190 Bobcat Loader

Figure 20-63-30 2
3
1
1
P-64569
Figure 20-63-33
P-64567
3

damage and replace as needed. 4
NOTE: Inspect the charge center section (Item 2) and
1
Figure 20-63-31
2
1 P-64571

[Figure 20-63-32] & [Figure 20-63-33] from the charge
needed.

toward gears.
P-64568 NOTE: Inspect the charge center section (Item 3) and

Remove the charge center section (Item 1) [Figure 20- pump must be replaced.
63-31].
T190 Bobcat Loader

Figure 20-63-34
1 1
P-64574

P-64572 the auxiliary center section.
Figure 20-63-37
Figure 20-63-35
P-64575
P-64573

Remove the charge pump section (Item 1) [Figure 20- 37]. If excessive wear or damage is visible, the
63-34] & [Figure 20-63-35] from the auxiliary pump pump must be replaced.
center section.
NOTE: Inspect the charge pump section (Item 1)

[Figure 20-63-35]. If excessive wear or
damage is visible, the pump must be
replaced.
T190 Bobcat Loader

Figure 20-63-38
1 2
2
P-64578
Figure 20-63-41
P-64576

the end of the drive gear. Inspect for damage and replace
as needed.
Remove the idler gear (Item 2) [Figure 20-63-38]. 1
Figure 20-63-39 2
P-64579
1
[Figure 20-63-40] & [Figure 20-63-41] from the auxiliary
needed.

P-64577 toward gears.

T190 Bobcat Loader

Disassembly And Assembly (Cont'd) 2
Figure 20-63-42
1
1
P-64521

P-64519 damage and replace as needed.
NOTE: Inspect the auxiliary center section (Item 2)

Figure 20-63-43 and bushings (Item 3) [Figure 20-63-44]. If
2
Figure 20-63-45
1
P-64520

[Figure 20-63-43]. Inspect for damage and replace as
P-64525
needed.
Remove the pre-load seal (Item 2) [Figure 20-63-43]. Remove the auxiliary center section (Item 1) [Figure 20-
63-45].
T190 Bobcat Loader

Figure 20-63-46
P-64528
1
Figure 20-63-49
P-64526
Figure 20-63-47
4
1
1
P-64529
2 Remove the auxiliary pump section (Item 1) [Figure 20-

P-64527 63-48] & [Figure 20-63-49] from the pump flange
section.
Remove the wear plate (Item 1) and O-ring (Item 2) NOTE: Inspect the auxiliary pump section (Item 1)
[Figure 20-63-46] & [Figure 20-63-47] from the auxiliary [Figure 20-63-49]. If excessive wear or
center section. Inspect for damage and replace as damage is visible, the pump must be
needed. replaced.

toward gears.
NOTE: Inspect the auxiliary center section (Item 3)

and bushings (Item 4) [Figure 20-63-47]. If
T190 Bobcat Loader

Figure 20-63-50
1
1
P-64532

P-64530 the end of the drive gear.
Remove the idler gear (Item 2) [Figure 20-63-52].

the pump flange section. Figure 20-63-53
Figure 20-63-51
1
1
P-64534
P-64531
Remove the idler gear (Item 1) [Figure 20-63-53] from
the pump flange section.
51]. If excessive wear or damage is visible, the NOTE: Inspect the idler gear (Item 1) [Figure 20-63-
pump must be replaced. 53]. If excessive wear or damage is visible, the
T190 Bobcat Loader

Figure 20-63-54
P-64537
Figure 20-63-57
P-64535
Figure 20-63-55
1 P-64538

2
needed.
Remove the wear plate (Item 1) and section seal (Item 2) Remove the pre-load seal (Item 2) [Figure 20-63-57].
flange section. Inspect for damage and replace as
needed.

toward gears.
T190 Bobcat Loader

Figure 20-63-58
1
2
P-30188A
3
2
P-64541
Remove the shaft seal (Item 1) [Figure 20-63-59] from

1
P-64540 the pump flange section.
Installation: The shaft seal flush surface (Item 2)

Inspect the pre-load seal (Item 1) [Figure 20-63-58] for [Figure 20-63-59] must be facing out away from the
damage and replace as needed. pump.
NOTE: Inspect the pump flange section (Item 2) and

T190 Bobcat Loader

HYDRAULIC/HYDROSTATIC FILTER HOUSING Figure 20-70-2
IMPORTANT 1

2
damage the system.
3
P-48260
Implement Filter Housing
Figure 20-70-1 Disconnect the wires from the charge pressure sender
(Item 1) [Figure 20-70-2] from the filter housing.
Disconnect the temperature sender connector (Item 2)

[Figure 20-70-2] from the filter housing.
Disconnect the wire connector (Item 3) [Figure 20-70-2]

from the differential pressure switch on the filter housing.
1
Figure 20-70-3
P-48259
1
Stop the engine and open the rear door.
Drain the hydraulic fluid. (See Replacing Hydraulic Fluid

on Page 10-120-2.)
Remove the two mounting bolts (Item 1) and remove the

hydraulic filter drip pan (Item 2) [Figure 20-70-1]. P-48257

the filter housing. Using MEL 1558 tool disconnect the oil cooler tubeline
(Item 1) [Figure 20-70-3] from the filter housing.
T190 Bobcat Loader

HYDRAULIC/HYDROSTATIC FILTER HOUSING Charge Filter Housing
(CONT’D)
Stop the engine and open the rear door.
Drain the hydraulic fluid. (See Replacing Hydraulic Fluid
Figure 20-70-4 on Page 10-120-2.)
Figure 20-70-5
1
P-48258
1
P-64315
Remove the two mounting screws (Item 1) [Figure 20-
70-4] from the filter housing mounting bracket.
Disconnect the tubeline (Item 1 [Figure 20-70-5] from
Installation: Tighten the mounting screws to 15-20 ft.- the filter housing.
Remove the hydraulic filter housing and filter. filter housing.
Reverse the removal procedure to install the filter Figure 20-70-6
housing and filter.
1
2
P-64315
Disconnect the wire connector (Item 1) [Figure 20-70-6]

from the differential pressure switch on the filter housing.
Remove the four mounting bolts (Item 2) [Figure 20-70-

6] from the filter housing.
Remove the hydraulic filter housing and filter.
Reverse the removal procedure to install the filter

housing and filter.
T190 Bobcat Loader
HYDRAULIC FLUID RESERVOIR Figure 20-80-1
1 2
P-48379
WARNING
Remove the two bolts (Item 1) and the reservoir bracket
Never work on a machine with the lift arms up unless (Item 2) [Figure 20-80-1].
support device. Failure to use an approved lift arm Figure 20-80-2
W-2059-0598
10-20-1.)
2
on Page 10-30-1.)
1
Remove the control panel. (See Removal and Installation
on Page 50-100-1.)
P-48380
Remove the crossbar linkage. (See Crossbar Linkage
Disconnect the reservoir vent hose (Item 1) [Figure 20-
Drain the hydraulic fluid reservoir. (See Replacing 80-2] from the hydraulic reservoir.
Hydraulic Fluid on Page 10-120-2.)
Disconnect the hydraulic fill hose (Item 2) [Figure 20-80-
Remove bucket position valve if equipped. (See Removal 2] from the hydraulic fluid reservoir.
And Installation on Page 20-90-3.)
T190 Bobcat Loader

HYDRAULIC FLUID RESERVOIR (CONT'D) Figure 20-80-5
Figure 20-80-3
2 P-48465
Remove the front hydraulic reservoir bracket bolt (Item 1)

P-48378 [Figure 20-80-6].
Figure 20-80-6
Mark, disconnect and cap the two hoses (Item 1) [Figure
20-80-3] from the hydraulic fluid reservoir tee fitting.
Mark, disconnect and cap the hoses (Item 2) [Figure 20-

2
80-3] to the case drain filter.
Figure 20-80-4
1 P-24827 P-24768
Remove the three bolts (Item 1) from the side access

plate (Item 2) [Figure 20-80-5].
Remove side access plate.

P-48377
Remove the bolt from the wire harness clamp (Item 1)

[Figure 20-80-4].
T190 Bobcat Loader

HYDRAULIC FLUID RESERVOIR (CONT'D)
Figure 20-80-7
P-24749
P-24748
Disconnect and cap the hose (Item 1) from the fitting

(Item 2) [Figure 20-80-7] at the bottom of the reservoir.
Figure 20-80-8
P-48381
Tilt the front of the hydraulic reservoir bracket down, by

pushing down on the hydraulic reservoir.
Roll the hydraulic reservoir (Item 1) [Figure 20-80-8] out

from under the fender and remove from the front of the
loader.
T190 Bobcat Loader

BUCKET POSITION VALVE Figure 20-90-3
Solenoid Removal And Installation
Figure 20-90-1
1 2
1
P-26312A
Remove the solenoid stem (Item 1) [Figure 20-90-3]

P-26310A from the bucket position valve.
Installation: Put oil on O-rings and back-up washers and

Disconnect the wire harness connector (Item 1) [Figure tighten the solenoid stem to 30-35 ft.-lbs. (40,8-47,6 Nm)
20-90-1] from the bucket position shut-off solenoid. torque.
NOTE: Loosening the two mounting bolts (Item 2) Figure 20-90-4

[Figure 20-90-1] on the Bucket Positioning
Valve Bracket may aid in the solenoid
removal.
Figure 20-90-2
1
2
N-18191
1 Inspect the solenoid stem and replace the O-rings (Item

1) and the back-up washer (Item 2) [Figure 20-90-4].
P-26311A
Remove the solenoid nut (Item 1) [Figure 20-90-2].
Installation: Tighten the solenoid nut to 4-6 ft.-lbs. max.

(5-8 Nm max.) torque. Overtightening may cause valve
failure.
Remove the solenoid coil (Item 2) [Figure 20-90-2].
T190 Bobcat Loader

BUCKET POSITION VALVE (CONT'D)
Solenoid Testing
Figure 20-90-5
P9175
Use a test meter to measure coil resistance [Figure 20-

90-5]. Coil wires do not have polarity. Correct resistance
for the coil is 9.8 ohm.
Replace the test meter with 12 volt power. You can see
and hear the spool shift.
T190 Bobcat Loader

BUCKET POSITION VALVE (CONT'D)
WARNING
W-2059-0598
Figure 20-90-6
P-26310A
Start the engine. Raise the lift arms and install an

approved lift arm support device. (See Installing Lift Arm
Support Device on Page 10-20-1.)
Stop the engine.

on Page 10-30-1.)
Disconnect the electric solenoid connector (Item 1)

[Figure 20-90-6].
T190 Bobcat Loader

BUCKET POSITION VALVE (CONT'D) Figure 20-90-9
Figure 20-90-7
1
P-26313A
1
Disconnect the two tubelines (Item 1) [Figure 20-90-9]
P-26311A from the tee fitting.
Figure 20-90-10
Figure 20-90-8
4
1 2
3
P-26314
P-26312A
Remove the tubeline (Item 1) [Figure 20-90-10] from the

Remove the solenoid nut (Item 1) [Figure 20-90-7]. B port to the control valve.
Installation: Tighten the nut to 4-6 ft.-lbs. max. (5-8 Nm Disconnect the tubeline (Item 2) [Figure 20-90-10] from
max.) torque. Overtightening may cause valve failure. the C port (tilt rod end) on the BPV.
Remove the solenoid (Item 2) [Figure 20-90-7] and the Disconnect the tubeline (Item 3) [Figure 20-90-10] from
solenoid stem (Item 1) [Figure 20-90-8]. the D port (tilt base end) on the BPV.
Installation: Put oil on the O-rings and back-up washers Remove the mounting screws (Item 4) [Figure 20-90-
and tighten the solenoid stem to 30-35 ft.-lbs. (40,8-47,6 10].
Nm) torque.
Installation: Tighten the mounting screws to 15 ft.-lbs.
(20 Nm) torque.
Remove the bucket position valve and bracket from the

loader.
T190 Bobcat Loader

Figure 20-90-11
1
N-19072
Remove the flow adjustment valve and O-ring (Item 1)

N-19069 [Figure 20-90-13]
NOTE: Always install new O-rings before any parts

Remove the solenoid nut (Item 1) [Figure 20-90-11]. are installed into the valve. Check the parts
for wear or damage and replace as needed.
Installation: Tighten the nut to 4-6 ft.-lbs. max. (5-8 Nm
max.) torque. Overtighten may cause valve failure. Figure 20-90-14
Figure 20-90-12
1 1
N-19041
N-19070
Remove the plug (Item 1) [Figure 20-90-14].
Remove the solenoid (Item 1) and the solenoid stem

(Item 2) [Figure 20-90-12].
Installation: Tighen the solenoid stem to 30-35 ft.-lbs.

(40,8-47,6 Nm) torque.
T190 Bobcat Loader

Figure 20-90-15
1
N-19045
Remove the plug [Figure 20-90-17].

N-18339
Figure 20-90-18
Remove the plug (Item 1), and flow control spool (Item 2)
[Figure 20-90-15].
Check the flow control spool for wear, check the O-ring
on the plug and replace as needed.
Figure 20-90-16 3
N-19046
1
Remove the plug (Item 1), spring (Item 2) and unloading
2 spool (Item 3) [Figure 20-90-18].
Check all parts and replace as needed. Install a new O-

3 ring on the plug before installing.
N-19042
Remove the tilt cylinder check valve (item 1) spring (Item

2) and plug (Item 3) [Figure 20-90-16]. Check for wear,
check the O-ring and replace as needed.
T190 Bobcat Loader

HIGH FLOW VALVE
Checking The High Flow Relief Valve

WARNING
Figure 20-100-1
1
2 fall or move and cause injury or death.
W-2017-0286
Figure 20-100-2
3
1
P-34480
2

procedure:

N-18409

1.) Start the engine and run at low idle RPM. Push the flow
switch (Item 1) once (on the instrument panel) to engage
NOTE: Check the Main Relief Valve. (See Checking the front auxiliary hydraulics variable flow, the light (Item
Page 20-30-1), for proper flow and pressure 2) will come ON [Figure 20-100-2].
before checking the High Flow Relief Valve.
Push the high flow switch (Item 3) [Figure 20-100-2] and
Connect the IN port of the hydraulic tester to the female the High Flow light will come ON.
quick coupler (Item 1) [Figure 20-100-1] on the loader.
Connect the OUT port of the hydraulic tester to the male

quick coupler (Item 2) [Figure 20-100-1] on the loader.
IMPORTANT
I-2024-0284
T190 Bobcat Loader

HIGH FLOW VALVE (CONT'D)
Checking The High Flow Relief Valve (Cont’d)
Figure 20-100-3
Right
Steering
Lever
Control
1
P-31833
• Push the front switch (Item 1) [Figure 20-100-3] to

give the front quick couplers a constant flow of fluid.
• To release from continuous operation, press the front

switch (Item 1) [Figure 20-100-3] a second time.
Watch the flow meter on the hydraulic tester to make

sure the flow is correct. Increase the engine speed to full
RPM.

control on the tester to about 1000 PSI (6895 kPa). DO
NOT exceed system relief pressure.
Turn the restrictor control on the tester counter clockwise,

to obtain free flow, the flow should be at 27 GPM. Start
turning the restrictor clockwise, causing more restriction
on the flow. The GPM should drop off slightly until the
pressure reaches approximately 3100 PSI. At
approximately 3100 PSI the flow should start decreasing
rapidly until the pressure reaches 3250-3300 PSI. At
3250-3300 PSI the flow should be at 0 GPM. Turn the
restrictor control counter clockwise to free flow. Shut the
front auxiliary hydraulics off.
If the specs from above are reached, the high flow relief
valve is OK.
If the high flow relief pressure is not correct, stop the

engine and adjust the high flow relief valve. (See Page
20-100-6.)
T190 Bobcat Loader

HIGH FLOW VALVE (CONT'D) Figure 20-100-5
High Flow Relief Valve Adjustment Procedure
NOTE: The high flow relief valve is located between

the control valve and the hydraulic reservoir.
Figure 20-100-4
1 P-45469
To increase the high flow relief valve PSI turn the screw
(Item 1) [Figure 20-100-5] clockwise a 1/4 turn and
recheck the high flow relief valve. (1/4 turn equals
approximately 200 PSI.)
P-48231
To decrease the high flow relief valve PSI turn the screw
(Item 1) [Figure 20-100-5] counterclockwise a 1/4 turn
If the relief pressure is not correct, stop the engine and and recheck the high flow relief valve. (1/4 turn equals
raise the operator cab.(See Raising The Operator Cab approximately 200 PSI.)
on Page 10-30-1.)
NOTE: If the relief screw (Item 1) [Figure 20-100-5]
Remove the high flow relief valve adjustment plug (Item has been turned in 1/4 turn and the pressure
1) [Figure 20-100-4]. remains the same, remove and inspect the
high flow relief valve, replace as needed.
Install the plug into the high flow relief valve.
T190 Bobcat Loader

Figure 20-100-6
2 2
1
1
P-48236
1
Disconnect the electrical connector (Item 1) [Figure 20-
P-48235 100-7] from the solenoid.
Figure 20-100-8
Scribe a mark across the top of the steering linkage bars
(Item 1) [Figure 20-100-6] which are connected to the
steering shaft on the control panel.
Remove the four steering linkage mounting bolts (Item 2)

[Figure 20-100-6].
2
Installation: Align the marks on the steering linkage
bars. Tighten the steering linkage mounting bolts to 25-
28 ft.-lbs. (34-38 Nm) torque.
The high flow valve is located between the control valve

1
and the hydraulic reservoir.
P-48238
IMPORTANT Mark all tubelines and hoses for correct installation.
When repairing hydrostatic and hydraulic systems, Disconnect and cap the hose (Item 1) [Figure 20-100-8]
clean the work area before disassembly and keep all from the pump outlet to the high flow valve.
tubelines and ports to keep dirt out. Dirt can quickly Disconnect and cap the hose (Item 2) [Figure 20-100-8]
damage the system. from the high flow valve to the pump inlet.
I-2003-0888
T190 Bobcat Loader

Figure 20-100-9
1
2
P-48232
Disconnect and cap the tubelines (Item 1) [Figure 20-

100-9] to the tilt cylinders.
Remove the two mounting bolts (Item 2)[Figure 20-100-

9].

(34-38 Nm) torque.
T190 Bobcat Loader

Figure 20-100-10
2 1
1
P-48110
Inspect O-rings (Item 1) and back-up washer (Item 2) on

P-48108 the solenoid stem [Figure 20-100-12].
Installation: Put oil on O-rings and back-up washer.

Remove the solenoid nut (Item 1) and solenoid (Item 2) Install and tighten to 25 ft.-lbs. (39,9 Nm) torque.
from the solenoid valve [Figure 20-100-10].
Figure 20-100-13
Figure 20-100-11
1
P-48111
P-48109 Remove the relief valve (Item 1) [Figure 20-100-13].
Installation: Apply to oil to the O-rings and back-up

Remove the solenoid valve (Item 1) [Figure 20-100-11] washers. Tighten to 30-35 ft.-lbs. (41-47 Nm) torque.
from the valve.
T190 Bobcat Loader


2
Figure 20-100-14
1 1
P-48113
1
Remove the check valve (Item 1) [Figure 20-100-16]
P-48112 from the high flow valve.
Figure 20-100-17
Inspect the relief valve and replace the two o-rings (Item
Figure 20-100-15
1
P-48114
Inspect the check valve, O-rings & back-up washers for

P-45469 wear and replace as needed [Figure 20-100-17].
Installation: Apply to oil to the O-rings and back-up

Inspect the O-ring (Item 1) [Figure 20-100-15] on the washers. Tighten to 30-35 ft.-lbs. (41-47 Nm) torque.
relief valve adjustment plug for damage and replace as
needed.
Installation: Tighten to 20 ft.-lbs. (27,1 Nm) torque.
T190 Bobcat Loader

Solenoid Testing
Figure 20-100-18
P9175

100-18]. Coil terminals do not have polarity. Correct
resistance for the pressure relief coil is 7.5 ohms.
Replace the test meter with 12 volt power. You can see
and hear the spool shift.
T190 Bobcat Loader

REAR AUXILIARY DIVERTER VALVE Figure 20-110-1
P-48301
WARNING
The rear auxiliary valve (Item 1) [Figure 20-110-1] is
Never work on a machine with the lift arms up unless located between the control valve and the gear pump on
the lift arms are secured by an approved lift arm the right side of the loader.
W-2059-0598
IMPORTANT
WARNING parts clean. Always use caps and plugs on hoses,
Always clean up spilled fuel or oil. Keep heat, flames, damage the system.
sparks or lighted tobacco away from fuel and oil. I-2003-0888
explosion or fire which can result in injury or death. Figure 20-110-2
W-2103-1285

1.)
10-20-1.)

on Page 10-30-1.) 1
Disconnect the negative battery cable. (See Removal

And Installation on Page 60-20-1.).
P-48302
Remove the speed control lever. (See Lever Assembly
Removal (Right & Left) on Page 50-112-3.).
Disconnect the base and rod end tubelines (Item 1)
Remove the control panel. (See Removal and Installation [Figure 20-110-2].
on Page 50-100-1.)
T190 Bobcat Loader

REAR AUXILIARY DIVERTER VALVE (CONT'D) Figure 20-110-5
Figure 20-110-3
1
P-48303
Disconnect and remove the drain tubeline (Item 1)

P-48300 [Figure 20-110-5] from the rear auxiliary valve.
Figure 20-110-6
Disconnect the four solenoid connectors (Item 1) [Figure
20-110-3] from the rear auxiliary valve.
Figure 20-110-4
2
1
1
P-48305
Disconnect the pump outlet hose (Item 1) [Figure 20-

P-48304 110-6] from the rear auxiliary valve.

Disconnect the drain tubeline (Item 1) [Figure 20-110-4] the bottom of the control valve.
from the lift arm by pass valve.
T190 Bobcat Loader

REAR AUXILIARY DIVERTER VALVE (CONT'D)
Figure 20-110-7
1 1
P-48306
Loosen and remove the two bolts and nuts (Item 1)

[Figure 20-110-7]
Figure 20-110-8
P-48361
Remove the rear auxiliary valve (Item 1) [Figure 20-110-

8] by lowering the valve to the drivecase which allows
the valve to be brought forward and removed from the
loader.
T190 Bobcat Loader

REAR AUXILIARY DIVERTER VALVE (CONT'D)

IMPORTANT
Figure 20-110-9
damage the system.
I-2003-0888
Figure 20-110-11
1
1
1
P-48751
Figure 20-110-10
1 P-48755
Figure 20-110-12
2 2 2
P-48752
1
Clean the diverter valve to remove dirt before

disassembly. Valve ports are labeled for correct
assembly.
Several plugs (Item 1) [Figure 20-110-9] & [Figure 20-

110-10] are located all over the diverter valve and can be
P-48756
removed for cleanout purposes.
Installation: Put oil on O-rings and back-up Remove the shuttle valve (Item 1) [Figure 20-110-11] &
washers.Tighten to 10 ft.-lbs. (13,6 Nm) torque. [Figure 20-110-12] from diverter valve and inspect the
O-rings and back-up washers (Item 2) [Figure 20-110-
12] for damage.
Installation: Put oil on the O-rings and back-up washers.

Tighten to 10-12 ft.-lbs. (14-16 Nm) torque.
T190 Bobcat Loader

Figure 20-110-13
P-48753
1
Figure 20-110-16
P-48755
Figure 20-110-14 1
2
2
2
1
P-48754
Remove the relief valve (Item 1) [Figure 20-110-15] &

P-48757 [Figure 20-110-16] from the diverter valve and inspect
the O-rings and back-up washers (Item 2) [Figure 20-
110-16] for damage.
Remove the differential sensing valve (Item 1) [Figure
20-110-13] & [Figure 20-110-14] from diverter valve and Installation: Put oil on O-ring and back-up washers.
inspect the O-rings and back-up washers (Item 2) Tighten to 20-25 ft.-lbs. (27-34 Nm) torque.
[Figure 20-110-14] for damage.
Installation: Put oil on O-ring and back-up washers.

T190 Bobcat Loader

Figure 20-110-17
1
P-48761
NOTE: Before removing the solenoid coils mark the

P-48759 coils for proper alignment.
Remove the nuts (Item 1) [Figure 20-110-19] from the

Figure 20-110-18 solenoid valve stems.

torque.
1
2
P-48760
NOTE: Before removing the solenoid coils mark the

coils for proper alignment.
Remove the nut (Item 1) [Figure 20-110-17] & [Figure

20-110-18] from the solenoid valve stem.

torque.
Remove the spacer (Item 2) and solenoid valve coils

(Item 3) [Figure 20-110-18].
T190 Bobcat Loader

Figure 20-110-20 1
P-48763A
Figure 20-110-23
P-48762
Figure 20-110-21
1 2
2 2
1 1 P-48764
Remove the solenoid valve stem (Item 1) [Figure 20-

P-48763 110-22] & [Figure 20-110-23] and inspect the O-rings
and back-up washers (Item 2) [Figure 20-110-23] for
damage.
Remove the solenoid valve stem (Item 1) [Figure 20-
110-21] & [Figure 20-110-22] and inspect the O-rings Installation: Put oil on O-rings and back-up washers.
and back-up washers (Item 2) [Figure 20-110-22] for Tighten to 30-35 ft.-lbs. (41-47 Nm) torque.
damage.
Installation: Put oil on O-rings and back-up washers.

T190 Bobcat Loader

Figure 20-110-24
P-48765

P-48765
Installation: Tighten the plug to 10 ft.-lbs. (13,6 Nm)
torque.
Figure 20-110-27
Installation: Tighten the plug to 38 ft.-lbs. (51,5 Nm)
torque.
Figure 20-110-25
P-48786
1 Remove the orifice (Item 1) [Figure 20-110-24].

P-48766
Installation: Tighten the orifice to 3.3 ft.-lbs. (4,5 Nm)
torque.
Remove and inspect the orifice (Item 1) [Figure 20-110-
25] for dirt and debris.
Installation: Tighten the orifice to 22 ft.-lbs. (29,8 Nm)

torque.
T190 Bobcat Loader

REAR AUXILIARY DIVERTER VALVE (CONT'D) Solenoid Testing
Disassembly And Assembly (Cont'd) Figure 20-110-29
Figure 20-110-28
P9137
P-48758
110-29]. Coil wires do not have polarity. Correct
Remove the plugs (Item 1) [Figure 20-110-24]. resistance is 8.6-9.5 ohms @ 68 degrees Fahrenheit.
Installation: Tighten the plug to 14 ft.-lbs. (19 Nm) Replace the test meter with 12 volt power. You can see
torque. and hear the spool shift.
Inspection
Inspect cartridges, check valves, solenoid valves and

sealing washers for contamination or damage. Wash all
parts in clean solvent. Use air pressure for drying them.
Install new O-rings and back-up washers.
Inspect diverter valve cavities for contamination. Wash

valve in clean solvent. Use air pressure to dry.
T190 Bobcat Loader

POWER BOB-TACH BLOCK Figure 20-120-1

3
WARNING
Never work on a machine with the lift arms up unless 1
2
W-2059-0598
3
P-48229

1.)
10-20-1.)

on Page 10-30-1.)
Open the rear door.

IMPORTANT Drain the hydraulic reservoir. (See Replacing Hydraulic
Remove the nut from the speed control linkage (Item 1)
and unplug the rear lights electrical connector (Item 2)
[Figure 20-120-1].
damage the system.
I-2003-0888
Remove the fuel fill bracket mounting bolts (Item 3)
[Figure 20-120-1].
T190 Bobcat Loader

POWER BOB-TACH BLOCK (CONT'D) Figure 20-120-4
Figure 20-120-2
P-48227

P-48230 4].

Installation: The harness connectors are marked with (34-38 Nm) torque.
Red or Black tie straps. Be sure the connectors with the
same color are connected. Remove the power Bob-Tach block.
Disconnect the power Bob-Tach harness from the NOTE: There is an O-ring in-between the power Bob-
solenoid connectors (Item 1) [Figure 20-120-2] by the Tach block and the hydraulic pump. Inspect
hydraulic pump. and replace as needed.
Figure 20-120-3
P-48226

"DR" port fitting on the block.

power Bob-Tach cylinder rod end fitting on the block.

power Bob-Tach cylinder base end fitting on the block.
Disconnect the outlet hose (Item 4) [Figure 20-120-3]

from the fitting on top of the block.
T190 Bobcat Loader

Figure 20-120-5
1 3
2
2
1
P-48120
Remove the spring guide (Item 1), spring (Item 2) and the
P-48115 spool (Item 3) [Figure 20-120-6].
Check the O-ring (Item 4) [Figure 20-120-6] on the plug

Clean the block (Item 1) [Figure 20-120-5] to remove dirt and replace as needed.
before disassembly. Block ports are labeled for correct
assembly. Figure 20-120-7
Installation: Tighten the plug to 25-30 ft.-lbs. (34-40,6

Nm) torque.
IMPORTANT 1

P-48116
damage the system.
I-2003-0888
NOTE: This plug is a zero leak plug and should not be
removed. If removed damage may occur and
the plug and O-ring must be replaced.
Do not remove the plug (Item 1) [Figure 20-120-7].
Installation: Tighten the plug to 12-14 ft.-lbs. (16,3-19

Nm) torque.
T190 Bobcat Loader

Figure 20-120-8
1
1
P-48122
Do not remove the plugs (Item 1) [Figure 20-120-10].

P-48382
NOTE: Do not remove plugs. If the plugs are removed
the internal pressure relieving spring setting
Remove the check valve (Item 1) [Figure 20-120-8]. will be altered.
Installation: Oil the check valve and O-rings and tighten Figure 20-120-11
the check valve to to 20-25 ft.-lbs. (27,1-34 Nm) torque.
Figure 20-120-9
1
2
1
P-48384
3
P-48119 Remove the plug (Item 1) [Figure 20-120-11], inspect

the O-ring and replace as needed.
Inspect the check valve (Item 1) and piston assembly Installation: Tighten the plug (Item 1) [Figure 20-120-
(Item 2) [Figure 20-120-9]. 11] to 12-14 ft.-lbs. (16,3-19 Nm) torque.
Check the O-rings and back up washers (Item 3) [Figure

20-120-9] on the check valve and piston assembly and
replace as needed.
T190 Bobcat Loader

Figure 20-120-12 3
2
1
P-48106
Remove the first solenoid coil (Item 1), spacer (Item 2)

P-48664 and the second solenoid coil (Item 3) [Figure 20-120-
14].
Remove the orifice screw (Item 2) located behind the NOTE: Remember the solenoid coil orientation for
plug (Item 1) [Figure 20-120-11]. ease of installation.
Installation: Tighten the orifice screw (Item 2) [Figure Figure 20-120-15

20-120-11] to 6-8 ft.-lbs. (8,1-10,8 Nm) torque.
Figure 20-120-13
1 1
P-48386
P-48127 Remove the the solenoid stem (Item 1) [Figure 20-120-

15].
NOTE: This plug is a zero leak plug and should not be Installation: Tighten the solenoid stem to to 20-25 ft.-lbs.
removed. If removed damage may occur and (27,1-34 Nm) torque.
the plug and O-ring must be replaced.
Do not remove the plug (Item 1) [Figure 20-120-13].
Remove the solenoid nut (Item 2) [Figure 20-120-13].
Installation: Tighten the solenoid valve stem nut to 15-

45 in.-lbs. (1,7-5,1 Nm) torque.
T190 Bobcat Loader

Figure 20-120-16
1
P-48174
1
Remove the screened orifice plug (Item 1) [Figure 20-

P-48175 120-18].
Installation: Tighten the screened orifice plug to to 11-12

Remove the armature rod assembly (Item 1) [Figure 20- ft.-lbs. (14,9-16,3 Nm) torque.
120-16].
Figure 20-120-19
Figure 20-120-17
2 2
1 1
P-48138
P-48173
Inspect the screened orifice plug (Item 1) [Figure 20-

Inspect the solenoid stem (Item 1), armature assembly 120-19] for damage replace as needed. If the screened
(Item 2) and the spool (Item 3) for damage [Figure 20- orifice plug is blocked replace with a new plug.
120-17].
Check the O-ring (Item 2) [Figure 20-120-19] and
NOTE: If the solenoid stem is damaged (Item 1) check replace as needed.
the armature assembly (Item 2) for damage.
The armature assembly (Item 2) and spool

(Item 3) are non-serviceable parts. If they are
damaged, order a new power Bob-Tach block
assembly from Bobcat parts [Figure 20-120-
17].
T190 Bobcat Loader

FRONT AUXILIARY HYDRAULIC COUPLER BLOCK Disassembly And Assembly
Removal and Installation Figure 20-130-2
IMPORTANT 1

clean the work area before disassembly and keep all 2
tubelines and ports to keep dirt out. Dirt can quickly 4
damage the system.
3
I-2003-0888
Figure 20-130-1
P-34661
Figure 20-130-3
2
1 1
3
6 2
4
5 3
P-48464
Disconnect the auxiliary tubelines (Item 1) and drain

tubeline (Item 2) from the coupler block [Figure 20-130- P-34760
1].
Remove the two mounting bolts (Item 3) [Figure 20-130- Remove the male coupler (Item 1) [Figure 20-130-2] &
1]. [Figure 20-130-3].
Installation: Tighten the male coupler (Item 1) [Figure

20-130-2] & [Figure 20-130-3] to 59 ft.lbs. (80 Nm)
Remove the drain coupler (Item 2) [Figure 20-130-2] &

[Figure 20-130-3].
Installation: Tighten the drain coupler (Item 2) [Figure

Remove the female coupler (Item 3) [Figure 20-130-2] &

[Figure 20-130-3].
Installation: Tighten the female coupler (Item 3) [Figure

Remove the fittings (Item 4) [Figure 20-130-2] & [Figure

20-130-3] check the O-rings (Item 5) [Figure 20-130-3]
and replace as needed.
Remove the springs (Item 6) [Figure 20-130-3].
T190 Bobcat Loader

FRONT AUXILIARY HYDRAULIC COUPLER BLOCK Figure 20-130-6
(CONT’D)
Disassembly And Assembly (Cont’d)

1
Figure 20-130-4
1
2
P-34665
Check the O-rings (Item 1) backup O-rings (Item 2) for

damage and replace as needed [Figure 20-130-6].
P-34663
Figure 20-130-7
Check the O-ring (Item 1) [Figure 20-130-4] for damage
and replace as needed. 1
Figure 20-130-5
P-34664
Check the O-rings (Item 1) backup O-rings (Item 2) for

damage and replace as needed [Figure 20-130-7].
P-34701
Press center of male couplers down and check the O-ring

(Item 1) [Figure 20-130-5] for damage and replace as
needed.
T190 Bobcat Loader

HYDROSTATIC SYSTEM
CHARGE PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-1

Adjusting (Non SJC Machines) . . . . . . . . . . . . . . . . . . . . . 30-30-2
Adjusting (SJC Machines) . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-4 SAFETY &
Testing (Non SJC Machines) . . . . . . . . . . . . . . . . . . . . . . . 30-30-1 MAINTENANCE
Testing (SJC Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-3
Sender Removal And Installation (Non SJC Machines) . . 30-30-1
Sender Removal And Installation (SJC Machines) . . . . . . 30-30-3 HYDROSTATIC
SYSTEM
DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-50-1
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-50-1
Drive Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-50-3 DRIVE
Shield Removal And Installation . . . . . . . . . . . . . . . . . . . . 30-50-1 SYSTEM
Tensioner Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . 30-50-7
Tensioner Pulley Disassembly . . . . . . . . . . . . . . . . . . . . . . 30-50-6
Tensioner Pulley Parts Identification . . . . . . . . . . . . . . . . . 30-50-5
Tensioner Pulley Removal And Installation . . . . . . . . . . . . 30-50-4
HYDROSTATIC MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-15 ELECTRICAL
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-6 SYSTEM &
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-14 ANALYSIS
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-4
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-2
Replacing the Motor Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1 ENGINE
SERVICE
HYDROSTATIC MOTOR (SJC). . . . . . . . . . . . . . . . . . . . . . . . 30-21-1
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . 30-21-6
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-2 SPECIFICATIONS
Replacing the Motor Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-1
T190 Bobcat Loader

HYDROSTATIC SYSTEM (CONT’D)
HYDROSTATIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-1

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-15
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-9
Hydraulic Pump Removal And Installation . . . . . . . . . . . . . 30-40-8
Parts Identification (Left Half). . . . . . . . . . . . . . . . . . . . . . . 30-40-6
Parts Identification (Right Half) . . . . . . . . . . . . . . . . . . . . . 30-40-4
Pump Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-8
Replenishing/High Pressure Relief Valve . . . . . . . . . . . . . 30-40-1
HYDROSTATIC PUMP (SJC) . . . . . . . . . . . . . . . . . . . . . . . . . 30-41-1

Charge Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-41-8
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-41-1
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . 30-41-9
High Pressure Relief and By-Pass Valve . . . . . . . . . . . . . . 30-41-7
Hydraulic Controller Neutral Adjustment . . . . . . . . . . . . . 30-41-28
Hydraulic Controller Removal And Installation. . . . . . . . . . 30-41-2
Mechanical Neutral Adjustment . . . . . . . . . . . . . . . . . . . . 30-41-25
HYDROSTATIC SYSTEM INFORMATION . . . . . . . . . . . . . . . 30-10-1

Replenishing Valve Function . . . . . . . . . . . . . . . . . . . . . . . 30-10-2
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1
OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-60-1

Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 30-60-1
TIGHTEN ALL HARDWARE PER SIZE TO GRADE 5 TORQUE (SEE STANDARD

TORQUE SPECIFICATIONS FOR BOLTS, SPEC SECTION) UNLESS
OTHERWISE SPECIFIED.
T190 Bobcat Loader

HYDROSTATIC SYSTEM INFORMATION
Troubleshooting Chart
WARNING
The following troubleshooting chart is provided for
assistance in locating and correcting problems which are Check for correct function after adjustments, repairs
most common. Many of the recommended procedures or service. Failure to make correct repairs or
must be done by authorized Bobcat Service Personnel adjustments can cause injury or death.
only. W-2004-1285
PROBLEM CAUSE
No drive on one side, in one direction. 1, 2
No drive on one side in both directions. 2, 3, 4
The loader does not move in a straight line. 2, 3, 4, 5
The hydrostatic system is overheating. 6,7,8
KEY TO CORRECT THE CAUSE

1. The hydrostatic pump replenishing valves not seating.
2. The steering linkage needs adjustment.
3. The hydrostatic pump has damage.
4. The hydrostatic motor has damage.
5. Track tension is to tight, on one side.
6. The hydrostatic fluid is not at the correct level.
7. The oil cooler has a restriction.
8. The loader is not being operated at the correct RPM.
T190 Bobcat Loader

HYDROSTATIC SYSTEM INFORMATION (CONT’D)
Replenishing Valve Function

IMPORTANT
Figure 30-10-1
CHARGE OIL clean the work area before disassembly and keep all
damage the system.
I-2003-0888
Valve Moves for Charge

FUNCTION 1 Oil Replacement
Valve Stays on Seat to

Hold High Pressure for Drive
FUNCTION 2
B-2804
The functions of the replenishing valves are:
1. To give replacement fluid to the low pressure side of

the hydrostatic circuit. Replacement fluid is needed
because of normal internal leakage and the controlled
flow to the oil cooler for cooling; Function 1 [Figure
30-10-1].
2. To keep high pressure fluid out of the low pressure

side of the hydrostatic circuitry; Function 2 [Figure
30-10-1].
T190 Bobcat Loader

HYDROSTATIC MOTOR Installation: Tighten the mount bolts to 300-330 ft.-lbs.
(410-450 Nm) torque. Use a cross pattern sequence (A-
Replacing the Motor Oil B-C, D-E-F) [Figure 30-20-1] to tighten bolts.
Figure 30-20-2
WARNING
the lift arms are secured by an approved lift arm 1 P-28207
to fall and cause injury or death. Remove the plug (Item 1) [Figure 30-20-2] from the
W-2059-0598 bottom of the motor and drain the oil.
Lift and block the loader. (See Procedure on Page 10-10- Figure 30-20-3
1.)
10-20-1.) 1 1
Remove the track. (See Track Removal And Installation

on Page 40-20-4.)
NOTE: Hydrostatic motor oil should be changed with

any track removal.
Figure 30-20-1
P-28207
Install the bottom plug into the motor.

1 1
Remove the top plug (Item 1) [Figure 30-20-3] from the
1 motor.
A
D F Fill the motor with 1.5 oz (45 ml) of high performance
1
synthetic oil, Bobcat p/n 6682546. The motor will be
1
approximately 1/2 to 2/3 full.
B C
1
E
P-28206
Loosen the six mounting bolts (Item 1) [Figure 30-20-1]

and remove the drive sprocket from the motor.
T190 Bobcat Loader

HYDROSTATIC MOTOR Installation: Tighten the mount bolts to 300-330 ft.-lbs.
Removal And Installation B-C, D-E-F) [Figure 30-20-4] to tighten bolts.
Figure 30-20-5
1 1
WARNING
Never work on a machine with the lift arms up unless P-28207
support device can allow the lift arms or attachment Remove the three mounting bolts (Item 1) [Figure 30-20-
to fall and cause injury or death. 5] from the access cover and remove the cover from the
W-2059-0598 loader.
Figure 30-20-6
Figure 30-20-4
1 1 2
1 3
A 1
D F
1
1
B C 1
1
E
P-28208
P-28206
Mark and remove the main drive hoses (Item 1) [Figure

30-20-6] from the motor.
1.)
Mark and remove the brake release hose (Item 2)
[Figure 30-20-6] from the motor.
10-20-1.)
Mark and remove the case drain hose (Item 3) [Figure
30-20-6].
on Page 40-20-4.)
Cap and plug all hydraulic lines and hoses.
T190 Bobcat Loader

HYDROSTATIC MOTOR (CONT'D) Figure 30-20-8
Figure 30-20-7
1 1
P-28210
With an arm hoist support the hydraulic motor.

P-28209
Remove the eight hydraulic motor mounting bolts (Item
1) [Figure 30-20-8].
Mark and remove the brake power assist hose (Item 1)
[Figure 30-20-7]. Installation: Tighten the motor mounting bolts to 175-
190 ft.-lbs. (240-260 Nm) torque. Apply thread locker
Cap and plug all hydraulic lines and hoses. equivalent to (LOCTITE 242).
Remove the hydrostatic motor from the loader.
T190 Bobcat Loader

HYDROSTATIC MOTOR (CONT'D)
10
9
7 8
57
5
6
56
4
3
2
1
16
15
57
10 14
13
11
12 41 46
40 45 43
44
43
24
25
35 42
29 28
26
27 39
36 37 38
OR
18 34 58
17
33
54
32 53
19 31 52
51
30 50 55
23
49
22 48
21 47
20
B-16112C
T190 Bobcat Loader

Parts Identification (Cont’d)
Ref. Description Ref. Description

1. Shaft 29. Spring
2. Bushing 30. Case, rear
3. Seal 31. Bolt
4. Bearing 32. Bolt
5. Case, front 33. Quad Ring
6. Seal 34. Washer
7. Bearing 35. Housing
8. Washer 36. Roll Pin (Earlier Models)*
9. Rings 37. Roll Pin (Earlier Models)*
10. Quad Ring 38. O-ring
11. Cam 39. Plug
12. Rotor 40. Washer
13. Piston 41. Bolt
14. Spring 42. Shaft
15. Seal 43. Disc
16. Seal 44. Shim
17. Seal 45. Shim
18. Seal 46. Disc
19. Pin 47. Bushing
20. Plug 48. Seal
21. O-ring 49. Snap Ring
22. Spring 50. Piston
23. Poppet 51. O-Ring
24. Plug 52. Washer
25. O-ring 53. O-ring
26. Spring 54. Cover
27. Washer 55. Bolt
28. Spool 56. O-ring
57. Plug
58. Machined Pin (Later Models)*
* Earlier model hydrostatic motors used a double roll alignment pin, later models use a machined
1 piece alignment pin.
T190 Bobcat Loader

HYDROSTATIC MOTOR (CONT’D) Figure 30-20-11
Disassembly
Figure 30-20-9
P-28349
Check the O-ring (Item 1) [Figure 30-20-11] on the brake

P-28347 cover plate and replace.
Figure 30-20-12
NOTE: Mark the motor, brake and motor carrier
housings for proper alignment for ease of
assembly [Figure 30-20-9]. 1
Drain the oil from the motor casing.
Check for vendor motor serial numbers at (Item 1)

[Figure 30-20-9], these serial numbers will be needed
when ordering replacement parts.
Figure 30-20-10
1 P-28350
Remove the disc spring (Item 1) [Figure 30-20-12] from

the brake housing.
NOTE: Mark the top side of the disk spring for proper
installation.
NOTE: Remove any grease on or around the disc

spring. The disc spring does not need to be
P-28348 greased.
Remove the twenty four mounting bolts (Item 1) [Figure

30-20-10] from the brake cover plate.
NOTE: Unscrew the bolts alternately, one turn at a

time to release the preload on the end cap.
Remove the cover plate and O-ring from the brake

housing.
T190 Bobcat Loader

Disassembly (Cont'd) 1
Figure 30-20-13
P-28357A
1
1
2
1 P-28356
Alignment pins (Item 1) [Figure 30-20-15] aid in

P-28351 alignment of the brake housing to the rear housing.
Remove the brake housing (Item 2) [Figure 30-20-15]

Remove the piston from the brake housing [Figure 30- from the rear housing.
20-13].
Figure 30-20-16
NOTE: The use of air pressure through the brake line
connection (Item 1) [Figure 30-20-13] will aid
in piston removal.
Figure 30-20-14 1
2
2
1
P-28354
2 P-28564
Remove snap ring (Item 1) [Figure 30-20-16].

1
P-28353 Remove piston seal (Item 2) [Figure 30-20-16].
Remove the six mounting bolts (Item 1) [Figure 30-20-

14] from the brake housing.
The two plugs (Item 2) [Figure 30-20-14] cover the

alignment pins which aid in alignment of the motor parts.
If plugs are removed check and replace O-rings.
Note: Alignment pins were a double roll pin design

in earlier loaders. Later, the alignment pins
were changed to a solid machined pin.
T190 Bobcat Loader

Disassembly (Cont'd)
1
Figure 30-20-17 2
P-28408
Remove the brake shaft (Item 1) [Figure 30-20-19] from

P-28405 the rear housing.
Check alignment pins (Item 2) [Figure 30-20-19]. (See

Remove the brake disks (Item 1) [Figure 30-20-17] and Assembly on Page 30-20-15.), for replacement.
shims from the brake shaft.
Figure 30-20-20
Figure 30-20-18
1
1
2
2
P-28412 P-28411
P-28406
Remove the flushing valve plug (Item 1) [Figure 30-20-

Remove the brake washer (Item 1) [Figure 30-20-18]. 20] from the rear housing assembly.
Remove O-ring (Item 2) [Figure 30-20-18] and replace. Check O-ring (Item 2) [Figure 30-20-20] and replace.
T190 Bobcat Loader

Figure 30-20-21 2
3 4
1 2 3
4
P-28436

P-28414 30-20-23].
Inspect all parts and replace as needed.

Remove spring (Item 1), washer (Item 2), spool (Item 3)
and rear spring (Item 4) [Figure 30-20-21]. Figure 30-20-24
Inspect all parts and replace as needed. 1 1
Figure 30-20-22
2
1
2
2
P-28434
1 1
1 1
P-28410
1
Remove the ten mounting bolts (Item 1) [Figure 30-20-

P-28433 24] from the rear housing.
NOTE: Bolts (Item 2) [Figure 30-20-24] must be

Remove rear housing mount bolts (Item 1) [Figure 30- returned to original holes.
20-22].
NOTE: Bolts (Item 1) [Figure 30-20-22] are shorter

than the other ten rear housing mount bolts.
Remove the flushing relief valve plug (Item 2) [Figure 30-

20-22] & [Figure 30-20-23] and replace O-ring.
T190 Bobcat Loader

1
Figure 30-20-25
P-28489
Remove and replace the two seals and back-up O-rings

P-28437 (Item 1) [Figure 30-20-27] under the seals, from the
distributor.
Remove the O-ring (Item 1) [Figure 30-20-25] and Figure 30-20-28

replace.
Remove the distributor (Item 2) [Figure 30-20-25] from 1

the rear housing.
Figure 30-20-26
1
2
P-28488
1
Remove the nine springs (Item 1) [Figure 30-20-28] from

the distributor.
P-28487
Remove the two seals and back-up O-rings (Item 1)

[Figure 30-20-26] under the seals, from the rear
housing.
Remove the alignment pin (Item 2) [Figure 30-20-26].
T190 Bobcat Loader

Figure 30-20-29
1
P-28439
Figure 30-20-32
P-28438
Remove the cam ring (Item 1) [Figure 30-20-29] from the

front housing assembly.
Figure 30-20-30
2
P-28440
1 Remove the snap ring (Item 1) [Figure 30-20-31] &

[Figure 30-20-32] from the rotating group.
Remove the retainer ring (Item 2) [Figure 30-20-31] &

P-28442 [Figure 30-20-32] from the rotating group.
Remove the O-ring (Item 1) [Figure 30-20-30] from the

front housing assembly and replace.
Remove the rotating group (Item 2) [Figure 30-20-30]

from the front housing assembly.
T190 Bobcat Loader

Figure 30-20-33
1
P-28444
Remove the washer (Item 1) [Figure 30-20-35] from

P-28441 under the split ring.
Figure 30-20-36
Use low air pressure to remove the roller/piston
assembly (Item 1) [Figure 30-20-33] from the cylinder
2
block.
NOTE: Put all roller/piston assembles back in the

original bore.
NOTE: The roller/piston assembly (Item 1) [Figure 30- 1

20-33] is not a serviceable part.
Figure 30-20-34
P-28445
1 Install the bearing puller (Item 1) [Figure 30-20-36]

under the front housing and support the puller and
housing with blocks.
Press the shaft (Item 2) [Figure 30-20-36] from the

housing.
P-28443
With a hammer and punch remove the split ring (Item 1)

[Figure 30-20-34].
T190 Bobcat Loader

Figure 30-20-37 1
2 2
3
P-28450
4
Remove the shaft seal (Item 1) [Figure 30-20-39].
P-48471
Remove the bearing cup (Item 2) [Figure 30-20-39] if it
needs replacement.
Use a bearing puller to remove the bearing from the shaft
[Figure 30-20-37].
NOTE: The bearing will be destroyed during the

removal procedure. Be sure to have a new
bearing on hand before removing the old
bearing.
Replace the O-ring (Item 1), bearing (Item 2), face seal
(Item 3) and the bushing (Item 4) [Figure 30-20-37].
Figure 30-20-38
P-28448
Remove and inspect the bearing (Item 1) [Figure 30-20-

38].
Replace the bearing if worn or damaged.
T190 Bobcat Loader

Figure 30-20-40
2
1
P-28493
Check the piston surface (Item 1) and the bushing

P-28451 surface (Item 2) [Figure 30-20-42] in the brake shaft.
NOTE: The bushing (Item 2) [Figure 30-20-42] can be

Remove bearing cup (Item 1) [Figure 30-20-40] and replaced in the brake shaft. When bushing is
replace. replaced, install flush with the top of the brake
shaft.
Inspection
Figure 30-20-43
Figure 30-20-41
2
P-28489
N-18298
Check the distributor surfaces for scratches [Figure 30-

Clean all parts in clean solvent and use air pressure to 20-43].
dry them. Do Not use cloth or paper because small
pieces of material can get into the system and cause
damage.
Before the motor is assembled, check the following

items:
Check the brake piston (Item 1) and seal (Item 2) and

replace[Figure 30-20-41].
T190 Bobcat Loader

HYDROSTATIC MOTOR (CONT'D) Assembly
Inspection (Cont'd) Figure 30-20-46
Figure 30-20-44
P-28441
P-28492
NOTE: Always use new O-rings and seals when
assembling the motor and brake assemblies.
Check the cam ring inside surface for wear and scratches
[Figure 30-20-44]. Dip the roller/piston assembly (Item 1) [Figure 30-20-46]
in oil and replace back its original bore.
Figure 30-20-45
Repeat procedure for each roller/piston assembly.
NOTE: The roller/piston assembly (Item 1) [Figure 30-

Figure 30-20-47
1
3
2
1
N-18335
Check all rollers (Item 1) [Figure 30-20-45], pistons (Item

2) [Figure 30-20-45] and piston rings (Item 3) [Figure
30-20-45] for wear and replace as needed. 2
P-28439
NOTE: Put all roller/piston assembly back in their
original position.
Install the retainer ring (Item 1) [Figure 30-20-47] and
NOTE: The roller/piston assembly is not a snap ring (Item 2) [Figure 30-20-47] on the cylinder
serviceable part. block (both sides).
NOTE: The roller/piston assembly is not a

serviceable part.
T190 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-48 2
1
2
4
1
4
3
P-28451
Replace the shaft seal (Item 1) [Figure 30-20-50] and fill

P-48471 lips of seal with Bobcat multipurpose grease.
Replace the bearing cup (Item 2) [Figure 30-20-50].

Install the bushing (Item 1), face seal (Item 2), the new
bearing (Item 3) and on to the shaft (Item 4) [Figure 30- Install a new O-ring (Item 4) [Figure 30-20-48] & [Figure
20-48]. 30-20-50].
Figure 30-20-49
P-28450
Replace the bearing cup (Item 1) [Figure 30-20-49] as

needed.
T190 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-51 1
P-28444
Release the pressure from the bearing. Remove the tool

P-28448 from the bearing.
Install a new bearing (Item 1) [Figure 30-20-51] into the Add one pre-load washer (Item 1) [Figure 30-20-53] that
front housing. is closest to the measurement between the bearing race
and split ring with the additional.002 to.004 inch (.05 to.1
Figure 30-20-52 mm).
Figure 30-20-54
2
P-30728
Place the shaft on a hydraulic press table. P-30730
Install the front housing (Item 1) [Figure 30-20-52] and

bearing over the shaft. Install the special tool (MEL 1612) Install the tool and press the bearing to 4400 lbs. of
(Item 2) [Figure 30-20-52] over the bearing and press pressure.
the bearing onto the shaft. Apply 4400 lbs. of pressure to
set the bearing. Rotate the housing to check for free Install the split rings (Item 1) [Figure 30-20-54].
travel.
NOTE: The 4400 lbs. of force, is NOT the amount of

pressure required by the press. It is the amount of
downward force applied by the press.
Install the split ring (Item 3) [Figure 30-20-52] and measure

the distance between the split ring and the top of the bearing
inner race with a feeler gauge. Add .002 to .004 inch (.05 to .1
mm) to get the correct washer thickness for the preload.
T190 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-55
P-28438
1
Install the cam ring (Item 1) [Figure 30-20-57] on the
P-28443 front housing.
Align the marks (Item 2) [Figure 30-20-57] on the cam

Remove from press. ring to the front housing.
Install a new O-ring on the front housing assembly (Item Figure 30-20-58
1) [Figure 30-20-55] and lightly smear with grease.
Figure 30-20-56
P-28488
P-28442 Using a small amount of grease, install the nine springs

into the distributor valve [Figure 30-20-58].
Install the rotating group on the front housing [Figure 30-

20-56].
T190 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-59
P-28491
Install the distributor into the rear housing.

P-28489
Align the pin (Item 1) with the hole in the distributor (Item
2) [Figure 30-20-61].
Install new O-rings and new seals (Item 1) [Figure 30-
20-59] on the distributor. When the distributor is aligned correctly, The distributor
can be depressed slightly.
Lightly smear oil over seals and O-rings.
Figure 30-20-62
Figure 30-20-60
1
1
P-28486
P-28487
Install a new O-ring (Item 1) [Figure 30-20-62] on the

Install new O-rings and new seals (Item 1) [Figure 30- rear housing and lightly smear with oil.
20-60] on the rear housing.
Install alignment pin into the rear housing (Item 2)

[Figure 30-20-60].
Lightly smear oil over seals and O-rings.
T190 Bobcat Loader

Assembly (Cont'd) 1 1
Figure 30-20-63
2
1
2
1
1 1
1 1
3 4 P-28410
Use LOCTITE #243 on the bolt threads and install the ten
P-28411 P-28539 mounting bolts (Item 1) [Figure 30-20-64].
Tighten the bolts to 111-114 ft.-lbs. (150-155 Nm) torque.

Install the rear housing (Item 1) [Figure 30-20-63] on the
cam ring/front housing assembly. Use LOCTITE #243 on the bolt threads and install the
two mounting bolts (Item 2) [Figure 30-20-64]. Tighten
Align the marks. the bolts to 111-114 ft.-lbs. (150-155 Nm) torque.
Note: Alignment pins were a double roll pin design

in earlier loaders. Later, the alignment pins
were changed to a solid machined pin.
When installing roll pins (Item 2), install large outer roll
pin (Item 3) with split face pointed outwards away from
brake shaft. Install small inner roll pin (Item 4) [Figure
30-20-63] with split face pointed toward brake shaft hole.
T190 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-65 1
1
3 2
3
P-28406
Install the brake shaft (Item 1) [Figure 30-20-67] through

N-18348 the rear housing into the cylinder block.
NOTE: Be sure shaft seats fully into the cylinder

Assemble the brake discs into a pack making sure the block.
inner discs, alternate with the outer disc and an outer
disc is placed at each end of the disc pack (Item 1) Install brake washer (Item 2) [Figure 30-20-67] on rear
[Figure 30-20-65]. housing.
Figure 30-20-66 Install a new O-ring on the rear housing (Item 3) [Figure
30-20-67] and lightly coat with oil.
1
P-28407
P-28464
Clamp the disc pack in a vice and check the disc pack
height, make sure to include brake washer (Item 1)
[Figure 30-20-66].
The correct disc pack specifications is 1.44 ± 0.002 in.

(36,50 ± 0,05 mm).
Extra outer discs (Item 2) are used to reduce the number

of required shims (Item 3) to make up the required
thickness for the brake pack [Figure 30-20-65].
T190 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-68
2 1
2
3
3
2 2
P-28519
Install the needed amount of outer discs (Item 1) [Figure

P-28518 30-20-70] to act as shims.
Figure 30-20-71
Align the reference marks. Install the brake housing on
the rear housing assembly.
Install new washers (Item 1) in the brake housing mount

bolts (Item 2) [Figure 30-20-68].
Apply LOCTITE #243 to bolts and install bolts and

washers into the rear case. Start each bolt by hand,
tighten opposite bolts to maintain squareness.
Tighten bolts to 52-57 ft.-lbs. (70-77 Nm) torque.
Install plugs (Item 3) [Figure 30-20-68] and tighten to 18- 1

P-28521
Figure 30-20-69
Install the disc pack (Item 1) [Figure 30-20-71] starting

with an outer and alternating every other disc with an
inner disc.
P-28520
Install the needed amount of shims (Item 1) [Figure 30-

20-69].
T190 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-72 1
2
2
1 P-28350
Put a slight amount of oil on the piston seal.

P-28565
Install the piston (Item 1) [Figure 30-20-74] in the brake
housing.
Install a new piston inner seal (Item 1) [Figure 30-20-72].
Install disc spring (Item 2) on the top of the piston. Disc
NOTE: Install seal with metal case end towards the spring will fit flush with piston center shoulder (Item 3)
brake pack. [Figure 30-20-74].
Install snap ring (Item 2) [Figure 30-20-72]. Figure 30-20-75
Figure 30-20-73
1
1
P-28349
N-18298
Replace O-ring on cover (Item 1) [Figure 30-20-75] and
slightly coat with oil.
Install a new piston seal (Item 1) [Figure 30-20-73] on
the piston.
T190 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-76
P-28348
Align the marks on the end cover and install on the brake
housing (Item 1) [Figure 30-20-76].
Install the twenty four socket head bolts (Item 2) [Figure

30-20-76] into the end cover and finger tighten only.
NOTE: Tighten the bolts alternately one turn at a time

until the end cover is fully seated.
T190 Bobcat Loader

HYDROSTATIC MOTOR (SJC) Installation: Tighten the mount bolts to 300-330 ft.-lbs.
Replacing the Motor Oil B-C, D-E-F) [Figure 30-21-1] to tighten bolts.
Figure 30-21-2
WARNING
the lift arms are secured by an approved lift arm 1 P-28207
to fall and cause injury or death. Remove the plug (Item 1) [Figure 30-21-2] from the
W-2059-0598 bottom of the motor and drain the oil.
Lift and block the loader. (See Procedure on Page 10-10- Figure 30-21-3
1.)
10-20-1.) 1 1

on Page 40-20-4.)
NOTE: Hydrostatic motor oil should be changed with

any track removal.
Figure 30-21-1
P-28207
Install the bottom plug into the motor.

1 1
Remove the top plug (Item 1) [Figure 30-21-3] from the
1 motor.
A
D F Fill the motor with high performance synthetic oil p/n
1
6682546.
1
B C
1
E
P-28206

T190 Bobcat Loader

HYDROSTATIC MOTOR (SJC) (CONT’D) Loosen the six mounting bolts (Item 1) [Figure 30-21-4]
Installation: Tighten the mount bolts to 300-330 ft.-lbs.
B-C, D-E-F) [Figure 30-21-4] to tighten bolts.
Figure 30-21-5
1 1
WARNING
P-28207
W-2059-0598 Remove the three mounting bolts (Item 1) [Figure 30-21-
5] from the access cover and remove the cover from the
Figure 30-21-4 loader.
Remove speed sensor.(See Removal and Installation on

Page 60-170-3.)
NOTE: Speed sensor removal is recomended too

1 1 prevent damage while removing the
1 hydrostatic motor from the track carriage.
A
D Figure 30-21-6
1 F
1
B C
1
E
P-28206 2
Lift and block the loader. (See Procedure on Page 10-10- 3 1

1.)
device. (See Installing Lift Arm Support Device on Page 1
10-20-1.)
P-28208
on Page 10-30-1.)
Mark and remove the main drive hoses (Item 1) [Figure
Remove the track. (See Track Removal And Installation 30-21-6] from the motor.
on Page 40-20-4.)
Mark and remove the brake release hose (Item 2)
[Figure 30-21-6] from the motor.
T190 Bobcat Loader

Mark and remove the case drain hose (Item 3) [Figure HYDROSTATIC MOTOR (SJC) (CONT'D)
30-21-6].
Figure 30-21-7
P-28209
Mark and remove the brake power assist hose (Item 1)

[Figure 30-21-7].
T190 Bobcat Loader

Figure 30-21-8
1
P-28210
With an arm hoist support the hydraulic motor.
Remove the eight hydraulic motor mounting bolts (Item

1) [Figure 30-21-8].
Installation: Tighten the motor mounting bolts to 175-

190 ft.-lbs. (240-260 Nm) torque. Apply thread locker
equivalent to (LOCTITE 242).
Remove the hydrostatic motor from the loader.
T190 Bobcat Loader

HYDROSTATIC MOTOR (SJC) (CONT'D)
10
9
7 8
54
5
6
53
4
3
2
1
16
15
54
10 14
13
11
12 38 43
37 42 40
41
40
24 36
25
35 39
29 28
26
27
18 34
17
33
36 51
32 50
19 31 49
48
30 47 52
23
46
22 45
21 44
20
B-16112D
T190 Bobcat Loader

HYDROSTATIC MOTOR (SJC) (CONT'D)
Parts Identification (Cont’d)

1. Shaft 29. Spring
2. Bushing 30. Case, rear
3. Seal 31. Bolt
4. Bearing 32. Bolt
5. Case, front 33. Quad Ring
6. Seal 34. Washer
7. Bearing 35. Housing
8. Washer 36. Pin
9. Rings 37. Washer
10. Quad Ring 38. Bolt
11. Cam 39. Shaft
12. Rotor 40. Disc
13. Piston 41. Shim
14. Spring 42. Shim
15. Seal 43. Disc
16. Seal 44. Bushing
17. Seal 45. Seal
18. Seal 46. Snap Ring
19. Pin 47. Piston
20. Plug 48. O-Ring
21. O-ring 49. Washer
22. Spring 50. O-ring
23. Poppet 51. Cover
24. Plug 52. Bolt
26. Spring 54. Plug
27. Washer
28. Spool
T190 Bobcat Loader

HYDROSTATIC MOTOR (SJC) (CONT’D) Figure 30-21-10
Disassembly and Assembly
Figure 30-21-9
1
P-28348
Remove the twenty four mounting bolts (Item 1) and

P-28347 cover plate (Item 2) [Figure 30-21-10].
NOTE: The bolts should be removed and/or

NOTE: Mark the motor, brake and motor carrier tightened, one turn at a time to maintain equal
housings for proper alignment for ease of preload on the end cap.
assembly [Figure 30-21-9].
Assembly: Replace the O-ring on the end cap and
Drain the oil from the motor casing. slightly coat with oil.
Check for vendor motor serial numbers at (Item 1) Assembly: Tighten the bolts to 26-29 ft.-lbs. (35-39 Nm)
[Figure 30-21-9], these serial numbers will be needed torque.
when ordering replacement parts.
Figure 30-21-11
P-28350
Remove the disc spring (Item 1) [Figure 30-21-11] from

the brake housing.
NOTE: Mark the top side of the disk spring for proper
installation.
NOTE: Remove any grease on or around the disc

spring. The disc spring does not need to be
greased.
T190 Bobcat Loader

HYDROSTATIC MOTOR (SJC) (CONT'D) Figure 30-21-14
Disassembly and Assembly (Cont'd)

1
Figure 30-21-12
2 3
1
1 P-64411
Remove the six mounting bolts (Item 1) [Figure 30-21-

P-28351 14] from the brake housing.
Remove the brake housing (Item 2) [Figure 30-21-14]

Remove the piston from the brake housing [Figure 30- from the rear housing.
21-12].
Remove snap ring (Item 3) [Figure 30-21-14].
NOTE: The use of air pressure through the brake line
connection (Item 1) [Figure 30-21-12] will aid Remove inner piston seal (Item 4) [Figure 30-21-14].
in piston removal.
NOTE: Install seal with metal case end towards the
Figure 30-21-13 brake pack.
Assembly: Use the alignment pins and reference marks

1 to install the brake housing on the rear housing.
Assembly: Install new washers on the brake housing

mount bolts (Item 1) [Figure 30-21-14].
Assembly: Apply LOCTITE #243 or equivalent

threadlocker to the bolts and install bolts and washers
into the rear housing. Start each bolt by hand, tighten
opposite bolts to maintain squareness.
2 Assembly: Tighten bolts to 52-57 ft.-lbs. (70-77 Nm)

torque.
N-18298
Check the brake piston (Item 1) [Figure 30-21-13] for

damage including the surface that contacts the brake
shaft.
Replace the seal (Item 2) [Figure 30-21-13].
Assembly: Apply oil to the seal (Item 2) [Figure 30-21-

13] for added protection when installing the brake piston.
T190 Bobcat Loader

Figure 30-21-15
1
3 2
1 N-18348
Assembly: Assemble the brake discs into a pack making

P-28519A sure the inner discs, alternate with the outer disc and an
outer disc is placed at each end of the disc pack (Item 1)
[Figure 30-21-17].
Assembly: Install the needed amount of shims (Item 1)
[Figure 30-21-15]. Outer discs can also be used as Figure 30-21-18
shims.
Figure 30-21-16
1 1
P-28407
1 P-64413
P-28464 Disassembly: Remove the brake disks (Item 1) [Figure

30-21-18] and shims from the brake shaft.
Assembly: Lightly clamp the disc pack in a vice and

check the disc pack height, make sure to include brake
Assembly: The correct disc pack specifications is 1.44 ±

0.002 in. (36,50 ± 0,05 mm).
Assembly: Extra outer discs (Item 2) are used to reduce

the number of required shims (Item 3) [Figure 30-21-17]
to make up the required thickness for the brake pack.
T190 Bobcat Loader

Figure 30-21-19
4
3
5 1
5
2
1
2
P-28412 P-28411
Remove the flushing valve plug (Item 1) [Figure 30-21-

P-64414 20] from the rear housing assembly.
Check O-ring (Item 2) [Figure 30-21-20] and replace.

Remove the brake washer (Item 1) [Figure 30-21-19].
Figure 30-21-21
Remove and replace the O-ring (Item 2) [Figure 30-21-
19].
Assembly: Slightly coat the O-ring (Item 2) [Figure 30-

21-19] with a layer of oil. 1 2 3
4
Remove the brake shaft (Item 3) [Figure 30-21-19] from
the rear housing.
NOTE: The bushing (Item 4) [Figure 30-21-19] can be

replaced in the brake shaft. When bushing is
replaced, install flush with the top of the brake
shaft.
Check the alignment pins (Item 5) [Figure 30-21-19] for P-28414

damage and replace as needed.
Remove spring (Item 1), washer (Item 2), spool (Item 3)

and rear spring (Item 4) [Figure 30-21-21].
T190 Bobcat Loader

Disassembly and Assembly (Cont'd) 1 1
Figure 30-21-22
2
1
1
P-28434
1 1
1 1
1
P-64415
Remove the twelve mounting bolts (Item 1) and (Item 2)

P-28433 [Figure 30-21-24] from the rear housing.
NOTE: The bolts (Item 2) [Figure 30-21-24] are shorter

Figure 30-21-23 bolts and must be returned to their original
holes.
Assembly: Use LOCTITE #243 or equivalent thread

1
2 locker on the bolt threads and install the twelve mounting
3 bolts (Item 1) and (Item 2) [Figure 30-21-24].
Assembly: Tighten the bolts to 111-114 ft.-lbs. (150-155

Nm) torque.
P-28436
Remove the flushing relief valve plug (Item 1) [Figure 30-

21-22] & [Figure 30-21-23] and replace O-ring.

30-21-23].
T190 Bobcat Loader


1
Figure 30-21-25
P-28489
Remove and replace the two seals (Item 1) [Figure 30-

P-64416 21-27] and the back-up O-rings under the seals on the
distributor.
Remove and replace the O-ring (Item 1) [Figure 30-21- Assembly: Apply a slight amount of oil to the O-rings
25]. and seals (Item 1) [Figure 30-21-27]
Remove the distributor (Item 2) [Figure 30-21-25] from Check the distributor surfaces for scratches.
the rear housing.
Figure 30-21-28
Assembly: Install the distributor (Item 2) [Figure 30-21-
25] by using the alignment pin (Item 2) [Figure 30-21-
26]. 1
Figure 30-21-26
2 1
1
P-28488
Remove and inspect the nine springs (Item 1) [Figure

30-21-28] from the distributor. Replace as necessary.
P-28487
Remove and replace the two seals and back-up O-rings

(Item 1) [Figure 30-21-26] on the rear housing.
Assembly: Apply a slight amount of oil to the O-rings

and seals (Item 1) [Figure 30-21-26]
Remove and inspect the alignment pin (Item 2) [Figure

30-21-26].
T190 Bobcat Loader

Figure 30-21-29
1
P-48690
2
Remove the snap ring (Item 1) [Figure 30-21-31] from
P-64418 the bottom side of the rotating group.
Figure 30-21-32
Remove the cam ring (Item 1) [Figure 30-21-29] from the
front housing assembly.
Check the cam ring inside surface for wear and

scratches.
Assembly: Align the marks (Item 2) [Figure 30-21-30]

on the cam ring to the front housing.
Figure 30-21-30
2
1
P-48691
Remove the retainer ring (Item 1) [Figure 30-21-32] from

the bottom side of the rotating group.
1
P-64419

30] from the front housing assembly.
Assembly: Slightly smear the O-ring (Item 1) [Figure

30-21-30] with grease to hold in place.

from the front housing assembly.
T190 Bobcat Loader

Figure 30-21-33
P-48695
1 Lift the retaining ring (Item 1) [Figure 30-21-35].

P-48689
Use low air pressure and remove the roller/piston
assembly (Item 2) [Figure 30-21-35] from the cylinder
Remove the snap ring (Item 1) [Figure 30-21-33] from block.
the top side of the rotating group.
Check the roller/piston assembly (Item 2) [Figure 30-21-
Figure 30-21-34 35] for wear and replace as needed.
NOTE: Soak the roller/piston assembly (Item 2)

[Figure 30-21-35] in oil and put all roller/piston
assembles back in the original bore.
NOTE: The roller/piston assembly (Item 2) [Figure 30-

1
Figure 30-21-36
P-48694
1
The retainer ring (Item 1) [Figure 30-21-34] cannot be

removed from the top side of the rotating group, because
the RPM target disk is attached directly to the rotating
group.
P-28443
Disassembly: With a hammer and punch remove the

split ring (Item 1) [Figure 30-21-36].
T190 Bobcat Loader

Figure 30-21-37
1
3
P-28444
Disassembly: Remove the washer (Item 1) [Figure 30-

P-30728 21-38] from under the split ring.
Figure 30-21-39
Assembly: Place the shaft on a hydraulic press table.
2
Assembly: Install the front housing (Item 1) [Figure 30-
21-37] and bearing over the shaft.
Assembly: Install the special tool (MEL 1612) (Item 2)

[Figure 30-21-37] over the bearing and press the
bearing onto the shaft. Apply 4400 lbs. of pressure to set 1
the bearing. Rotate the housing to check for free travel.
NOTE: The 4400 lbs. of force, is NOT the amount of

pressure required by the press. It is the
amount of downward force applied by the
press.
P-28445
Assembly: Install the split ring (Item 3) [Figure 30-21-
37] and measure the distance between the split ring and
the top of the bearing inner race with a feeler gauge. Add Disassembly: Install the bearing puller (Item 1) [Figure
.002 to .004 inch (.05 to .1 mm) to get the correct washer 30-21-39] under the front housing and support the puller
thickness for the preload. and housing with blocks.
Assembly: Add one pre-load washer (Item 1) below the Disassembly: Press the shaft (Item 2) [Figure 30-21-39]
split ring (Item 3) that is closest to the measurement from the housing.
between the bearing race and split ring with the
additional .002 to .004 inch (.05 to .1 mm) [Figure 30-21-
38].
Assembly: Release the pressure from the bearing.

Remove the tool from the bearing.
T190 Bobcat Loader

Figure 30-21-40 1
2 2
3
P-28450
4
Remove the shaft seal (Item 1) [Figure 30-21-42].
P-48471
Remove and replace the bearing cup (Item 2) [Figure
30-21-42].
Use a bearing puller to remove the bearing from the shaft
[Figure 30-21-40]. Figure 30-21-43
NOTE: The bearing will be destroyed during the

removal procedure. Be sure to have a new 1
bearing on hand before removing the old
bearing. 2
Replace the O-ring (Item 1), bearing (Item 2), face seal
(Item 3) and the bushing (Item 4) [Figure 30-21-40].
Figure 30-21-41
P-28451
Remove and replace the bearing cup (Item 1) [Figure

30-21-43].

43].
Reverse procedure for assembly.

P-28448
Remove and inspect the bearing (Item 1) [Figure 30-21-

41].
Replace the bearing if worn or damaged.
T190 Bobcat Loader

CHARGE PRESSURE Figure 30-30-2
Sender Removal And Installation (Non SJC

Machines)
2
WARNING
1
W-2017-0286
P-28590
Figure 30-30-1
Disconnect the wires (Item 1) [Figure 30-30-2] from the

charge pressure sender.
Remove the charge pressure sender (Item 2) [Figure 30-

30-2] from the fitting.
1
Installation: Tighten the sender to 7.4-8.1 ft.-lbs. (10-11
Nm) torque.
2 Testing (Non SJC Machines)

1.)
P-48580
Remove the two mounting bolts (Item 1) to remove the oil
filter drip shield (Item 2) [Figure 30-30-1].
Open the rear door.
Remove the two mounting bolts (Item 1) to remove the oil charge pressure sender.
filter drip shield (Item 2) [Figure 30-30-1].
Installation: Tighten the mounting bolts and nuts to 15 30-2] from the fitting.
ft.-lbs. (20 Nm) torque.
Nm) torque.
Install a tee fitting into the charge pressure sender fitting.
Install a hose with a pressure gauge of at least 500 PSI

on one end of the tee fitting and the charge pressure
sender into the other end.
Reconnect the wires to the charge pressure sender.
Start the engine.
The gauge must read as follows:
220-270 PSI (15,1-18,6 bar) with approximately 140°F

(60°C) fluid @ High Idle.
T190 Bobcat Loader

CHARGE PRESSURE (CONT'D) Figure 30-30-4
Adjusting (Non SJC Machines)
IMPORTANT
damage the system.
I-2003-0888
N-17231
Figure 30-30-3
Remove the plug, spring and poppet [Figure 30-30-4].
Check the poppet and spring for wear or damage.

1
Figure 30-30-5
N-19567
1
If the charge pressure is not correct loosen the charge
relief valve plug (Item 1) [Figure 30-30-3].
Assemble: Always use a new O-ring. Tighten the plug to N-19568

30-50 ft.-lbs. (41-68 Nm) torque.
There are several different thickness of the shims (Item

1) [Figure 30-30-5] and are used to adjust the charge
pressure.
NOTE: 0.010 inch (0,254 mm) is 8 PSI (55.16 kPa)

increase in pressure.
The charge pressure should be set at 220-270 PSI (15,1-

18,6 bar).
T190 Bobcat Loader

CHARGE PRESSURE (CONT'D) Testing (SJC Machines)
Sender Removal And Installation (SJC Machines) Lift and block the loader. (See Procedure on Page 10-10-
1.)
WARNING device (See Installing Lift Arm Support Device on Page
10-20-1.)
on Page 10-30-1.)
W-2017-0286
Figure 30-30-6 Remove the charge pressure sender (Item 2) [Figure 30-

Nm) torque.
1
2 Install a tee fitting into the charge pressure sender fitting.
Install a hose with a pressure gauge of at least 500 PSI

on one end of the tee fitting and the charge pressure
sender into the other end.
Reconnect the wires to the charge pressure sender.
Start the engine.

P-64580
The gauge must read as follows:
360 PSI (24,8 bar) with approximately 140°F (60°C) fluid
10-20-1.) @ High Idle.

on Page 10-30-1.)



Nm) torque.
T190 Bobcat Loader

CHARGE PRESSURE (CONT'D) Figure 30-30-8
Adjusting (SJC Machines)
IMPORTANT
parts clean. Always use caps and plugs on hoses, 1
damage the system.
I-2003-0888
P-64435
Figure 30-30-7
Check the poppet and spring for wear or damage.
There are several different thickness of the shims (Item

1) [Figure 30-30-8] and are used to adjust the charge
pressure.
1 The charge pressure should be set at 360 PSI (24,8 bar).
P-64431
If the charge pressure is not correct remove the charge

relief valve (Item 1) [Figure 30-30-7].
NOTE: The pump has been removed for photo clarity.

The charge pressure relief valve is located on
the engine side of the hydrostatic pump when
installed in the loader.
Assemble: Always use a new O-ring. Tighten the plug to

30-50 ft.-lbs. (41-68 Nm) torque.
T190 Bobcat Loader

HYDROSTATIC PUMP Figure 30-40-2
Replenishing/High Pressure Relief Valve
Figure 30-40-1 1
2
1
3
N-19566
Remove the high pressure relief valve (Items 1) [Figure

N-19565 30-40-2] from the pump.
Assemble: Tighten the plug to 30-50 ft.-lbs. (41-68 Nm)

There are four replenishing/high pressure relief valves torque.
(Item 1) [Figure 30-40-1] in the hydrostatic pump
assembly. Two are located at the top of the pumps and Check for damage and replace as needed.
two at the bottom of the pumps.
Check the O-rings (Items 2 & 3) [Figure 30-40-2] for
(See Replenishing Valve Function on Page 30-10-2.), for damage and replace as needed.
valve function.
If the high pressure relief valve must be replaced, it must
NOTE: The two top valves are for the reverse drive be replaced as a complete unit.
loop and the two bottom valves are for the
forward drive loop. The pressure setting for a new high pressure relief valve
is 5000 PSI (34475 kPa).
T190 Bobcat Loader

HYDROSTATIC PUMP (CONT’D) Figure 30-40-4

1
IMPORTANT
2
damage the system.
I-2003-0888
P-34567
Remove the engine/hydrostatic pump assembly from the
loader. (See Removal And Installation on Page 70-80-1.)
Loosen the drive belt tensioner (Item 1) [Figure 30-40-4]
Remove the control handle linkage from the hydrostatic and remove the drive belt.
pump. (See Linkage Removal And Installation on Page
50-101-7.) Remove the hydrostatic pump drive pulley mounting nut
(Item 2) [Figure 30-40-4] and washer.
Remove the hydraulic pump from the hydrostatic pump.
(See Removal And Installation on Page 20-60-5.) Installation: Tighten the pump pulley mounting nut to
175-200 ft.-lbs. (237-271 Nm) torque.
Figure 30-40-3
Figure 30-40-5
1
P-34568
P-4235
Remove the hydrostatic pump mounting bolt (Item 1)

[Figure 30-40-3] and washer(s). Install a puller on the hydrostatic pump drive pulley and
remove the pulley from the pump shaft [Figure 30-40-5].
Installation: Tighten the mounting bolt to 65-70 ft.-lbs.
(88-95 Nm) torque.
T190 Bobcat Loader

HYDROSTATIC PUMP (CONT’D)

WARNING
Figure 30-40-6
1 W-2103-1285
Reverse the removal procedure to install the hydrostatic

pump assembly.
P-48650
Installation: Install the key in the hydrostatic pump shaft

(Item 1) [Figure 30-40-6] before installing the pump drive
pulley.
Figure 30-40-7
P-28850
Hold the nut (Item 1) [Figure 30-40-7] on the two

hydrostatic pump mounting bolts (Item 2) [Figure 30-40-
6].
Remove the two hydrostatic pump mounting bolts from

the pump and drive belt housing.
Installation: Tighten the pump mounting bolts to 65-70

T190 Bobcat Loader

HYDROSTATIC PUMP (CONT'D)
Parts Identification (Right Half)
5
4
8
3
7
6
2
9 1
13 14
10 15
11 12
17
19
16
21
18
23 20
25
27
22
24
29
26
28
30 38
33
36
34 32
31
37
35
49 46
47 48
40 45
42
39 44
49
41
43
D-2427
T190 Bobcat Loader

Parts Identification (Right Half) (Cont'd)

1. Bolt 26. Retainer
2. End Cap 27. Retainer
3. Plug 28. Piston Assembly
4. O-ring 29. Plate
5. Plug 30. Swashplate
6. O-ring 31. Pin
7. O-ring 32. Housing
8. Relief Valve 33. Plug
9. Bolt 34. Bearing
10. Gasket 35. Seal
11. Bearing 36. O-ring
12. Plug 37. Cover
13. O-ring 38. Boltg
14. O-ring 39. Shaft
15. Relief Valve 40. Snap Ring
16. Pin 41. Bearing
17. Valve Plate 42. Snap Ring
18. Retainer 43. Snap Ring
19. Washer 44. Plug
20. Spring 45. O-ring
21. Washer 46. Bearing
22. Block 47. O-ring
23. Retainer 48. Plate
24. Pin 49. Bolt
25. Washer
T190 Bobcat Loader

Parts Identification (Left Half)
17 6
16 1
8 2
11 3
14 13 10 5
12 7
15 9
22
23
18 19 21
20
24
26
28
30 25
32 27
29
34 31
36
38
33
35
37 47
39 46
45
44
48 43
49 40
42
50
51
41 58
52
53
57
53 52
59
55
54 56
D-2428
T190 Bobcat Loader

Parts Identification (Left Half) (Cont'd)

1. Snap Ring 31. Pin
2. Washer 32. Retainer
3. Seal 33. Block
4. Snap Ring 34. Washer
5. Snap Ring 35. Spring
6. Bearing 36. Washer
7. Snap Ring 37. Washer
8. Key 38. Valve Plate
9. Shaft 39. Pin
10. Housing 40. Gasket
11. Plug 41. Bearing
12. O-ring 42. Plug
13. Bearing 43. Poppet
14. Seal 44. Spring
15. O-ring 45. Shim
16. Cover 46. O-ring
17. Bolt 47. Plug
18. Pin 48. Relief Valve
20. Plug 50. O-ring
21. Bearing 51. Plug
22. O-ring 52. Pin
23. Plate 53. O-ring
24. Bolt 54. Coupler
25. Swash Plate 55. O-ring
26. Wear Plate 56. Bolt
27. Piston Assembly 57. O-ring
28. Piston Retainer 58. O-ring
29. Retainer 59. Relief Valve
30. Washer
T190 Bobcat Loader

HYDROSTATIC PUMP (CONT'D) Pump Separation
Hydraulic Pump Removal And Installation Figure 30-40-10
Figure 30-40-8
1
2
1 1
N-19569
N-21967
10].
Remove the pump mounting bolts (Item 1) [Figure 30-
40-8] (both sides). Figure 30-40-11

(34-37 Nm) torque.

from the hydrostatic pumps.
Figure 30-40-9
1 N-19570
2
Separate the two hydrostatic pumps [Figure 30-40-11].
N-21969
Remove the O-ring (Item 1) [Figure 30-40-9] and coupler

(Item 2) [Figure 30-40-9] with the hydraulic pump.
T190 Bobcat Loader

HYDROSTATIC PUMP (CONT'D) Figure 30-40-14
Pump Separation (Cont’d)
Figure 30-40-12
1
3
1
N-19551
2 3
Remove the pump housing end cap (Item 1) [Figure 30-
N-19571 40-14].
Remove the gasket (Item 2) [Figure 30-40-14].

Remove the pump coupler (Item 1) [Figure 30-40-12].
Figure 30-40-15
Remove the large O-ring (Item 2) [Figure 30-40-12].
Remove the two small O-rings (Item 3) [Figure 30-40- 1

12].
Disassembly
Figure 30-40-13
1 1
N-17193
Remove the valve plate (Item 1) [Figure 30-40-15].
Check the valve plate for wear. (Both Sides.)
N-19550
Remove the four bolts (Item 1) [Figure 30-40-13] from

the pump housing end cap.
T190 Bobcat Loader

1
Figure 30-40-16
2
1
N-17198
Remove the slipper guide and pistons (Item 1) [Figure

N-17194 30-40-18] from the cylinder block.
Check all the pistons (Item 2) [Figure 30-40-18] for wear

Check the valve plate locating pin (Item 1) [Figure 30-40- and replace the rotating group as needed.
16] for wear and replace if needed.
Figure 30-40-19
Check the needle bearing (Item 2) [Figure 30-40-16] for
wear and replace if needed. 1
Figure 30-40-17
N-17199
Remove the ball guide retainer (Item 1) [Figure 30-40-

N-17197 19] from the cylinder block.

from the pump.
T190 Bobcat Loader

Figure 30-40-20
1
3 3
2
3 3 2 1
3
N-17481
Remove the driveshaft key (Item 1) the snap ring (Item 2)

N-17200 and the support washer (Item 3) from the drive shaft end
of the pump [Figure 30-40-22].
Check the ball guide retainer (Item 1) and washer (Item Figure 30-40-23
2) for wear and replace as needed [Figure 30-40-20].
Remove the four pins (Item 3) [Figure 30-40-20] from the

cylinder block. 1
Check the cylinder block for wear and replace as needed.
Check pins (Item 3) [Figure 30-40-20] to see if they are

all the same length.
Figure 30-40-21
N-17239
Use a seal puller and remove the seal (Item 1) [Figure

30-40-23] from the pump housing.
1
N-17201
Remove the thrust plate (Item 1) [Figure 30-40-21] from

the pump housing.
T190 Bobcat Loader

Figure 30-40-24 1
1
N-17242
Check the pump shaft (Item 1) [Figure 30-40-26] for

N-17240 wear and replace if needed.
Figure 30-40-27
the pump housing and remove the driveshaft and bearing
from the housing.
Figure 30-40-25
1 1
N-17243
1
Remove the four mount bolts (Item 1) [Figure 30-40-27]
from the lower trunnion cover. Remove the cover.
N-17241

the driveshaft and remove the bearing.
Check the bearing for wear and replace if worn.
T190 Bobcat Loader

Figure 30-40-28
2
2
1 1
1 N-17246
Remove the four mount bolts (Item 1) from the pump

N-17244 housing and remove the linkage bracket (Item 2) [Figure
30-40-30].
Remove the O-ring (Item 1) and bearing race (Item 2) Figure 30-40-31
from the pump housing [Figure 30-40-28].
Figure 30-40-29
1
2
N-17247
N-17245 Remove the upper trunnion cover (Item 1) [Figure 30-40-

31].
Check the bearing race (Item 1) and O-ring (Item 2) for

wear and replace as needed [Figure 30-40-29].
T190 Bobcat Loader

Figure 30-40-32
1 N-17249
Inspect the bearing race (Item 1) and O-ring (Item 2)

N-17250 [Figure 30-40-34] and replace as needed.
Figure 30-40-35
Inspect the seal (Item 1) [Figure 30-40-32] in the upper
trunnion cover and replace if needed.
Figure 30-40-33
1 N-17251
2
Slide the swashplate from side to side and remove the
N-17248 tapered roller bearing (Item 1) [Figure 30-40-35] from
the swashplate shaft.
Remove the O-ring (Item 1) [Figure 30-40-33] and

bearing race (Item 2) [Figure 30-40-33] from the pump
housing.
T190 Bobcat Loader

Assembly
Figure 30-40-36
N-17252
Install the swashplate and bearing into the pump housing

N-17252 [Figure 30-40-38].
Figure 30-40-39
Tilt the swashplate (Item 1) [Figure 30-40-36] and
remove the swashplate and lower bearing from the pump
housing.
Figure 30-40-37
1
1
N-17249
Install the tapered bearing (Item 1) [Figure 30-40-39] on

the swashplate shaft.
N-17253
Install the lower bearing (Item 1) [Figure 30-40-37] on

the swashplate.
T190 Bobcat Loader

Assembly (Cont'd)
Figure 30-40-40
2
N-17246
1
Install the linkage bracket (Item 1) [Figure 30-40-42] and
N-17248 the four mounting bolts and tighten to 18-22 ft.-lbs. (24-
30 Nm) torque.
Install the bearing race (Item 1) and O-ring (Item 2) as

shown in [Figure 30-40-40].
Figure 30-40-41
N-17247
Install the upper trunnion seal (Item 1) [Figure 30-40-41]

and cover.
T190 Bobcat Loader

Assembly (Cont'd)
Figure 30-40-43
2
N-17243
Align the marks on the lower trunnion cover and pump

N-17245 housing as shown in [Figure 30-40-45].
Install the four mounting bolts and tighten to 18-22 ft.-lbs.

Figure 30-40-44 (24-30 Nm) torque.
Figure 30-40-46
N-17244
N-17242
Install the bearing race (Item 1) and O-ring (Item 2) at
the lower trunnion as shown in [Figure 30-40-44].
Install the snap ring (Item 1) [Figure 30-40-46] on the
pump shaft.
T190 Bobcat Loader

Assembly (Cont'd) 1 1
Figure 30-40-47
3
2
1 1
1 N-17200
Install the four slipper pins (Item 1) [Figure 30-40-49]

N-17241 into the cylinder block.
Apply a small amount of grease to the washer (Item 2)

Install the bearing and snap ring (Item 1) [Figure 30-40- and install into the ball guide retainer (Item 3) [Figure 30-
47] on the pump shaft. 40-49].
Figure 30-40-48 Figure 30-40-50
N-17240 N-17199
Install the pump shaft into the pump housing [Figure 30- Install the ball guide retainer and washer (Item 1) [Figure
40-48]. 30-40-50] onto the slipper holddown pins.
Install the snap ring (Item 1) [Figure 30-40-48].
T190 Bobcat Loader

Assembly (Cont'd)
1
2
Figure 30-40-51
N-17194
Replace the needle bearing (Item 1) and valve plate

N-17198 locating pin (Item 2) in the charge pump [Figure 30-40-
53].
Assemble the piston assemblies into the slipper guide. Figure 30-40-54
Lubricate the pistons and cylinder block bores and insert
the piston assemblies into the cylinder bores [Figure 30-
40-51].
Figure 30-40-52
2 1
N-17196
The bearing cage (Item 1) [Figure 30-40-54] will

protrude from 0.08-0.10 inch (2,0-2,5 mm) from the
N-17197 surface of the charge pump.
The valve plate locating spring pin (Item 2) [Figure 30-

Lay the pump housing on its side and install the cylinder 40-54] will protrude from 1.65-0.185 inch (4,19-4,70 mm)
block, piston assembly into the housing. from the surface of the charge pump.
Place the pump on a work surface with the end cap

opening up [Figure 30-40-52].
T190 Bobcat Loader

Assembly (Cont'd)
1 1
Figure 30-40-55
N-19550
Install the valve plate and end cap on the pump housing.
N-17193 Tighten the bolts (Item 1) [Figure 30-40-57] to 35-45 ft.-
Coat the backside of the valve plate with petroleum jelly Figure 30-40-58
to hold it in position and install the valve plate onto the
charge pump, bronze face up [Figure 30-40-55].
The notch (Item 1) [Figure 30-40-55] on the valve plate

must engage the locating pin.
Figure 30-40-56 1
2
1
N-19571
1 Install the two small O-rings (Item 1) [Figure 30-40-58].
Install the large new O-ring (Item 2) [Figure 30-40-58].
N-19551 Install the pump coupler (Item 3) [Figure 30-40-58].
Coat a new end cap gasket (Item 1) [Figure 30-40-56]

with petroleum jelly and install onto the end cap.
T190 Bobcat Loader

Assembly (Cont'd)
Figure 30-40-59
N-19570
Install the two pumps together [Figure 30-40-59].
Figure 30-40-60
1
N-19569
Tighten the four bolts (Item 1) [Figure 30-40-60] to 35-45

T190 Bobcat Loader

HYDROSTATIC PUMP (SJC) The servo piston strokes the swash plate in the rotating
group. The rotating group generates flow to the A or B
Description ports on the hydrostatic pump. The flow from the A and B
ports is sent to the hydrostatic drive motors where
The SJC hydrostatic pump is a fully proportional dual forward or reverse drive motor rotation is obtained.
piston pump in one pump casing. The endcaps are
removable to gain access to the rotating assemblies. There are swash plate angle sensors on the bottom of
the pump that monitor swash plate movement.
The hydraulic controllers are fed charge pressure from
an external charge pump. 12 volt electrical solenoids shift Ports are labeled on the hydrostatic pump casting.
a spool in the hydraulic controller that directs flow to a
servo piston.
Figure 30-41-1
P-64943
A,B Service Line Ports (High Pressure Outlet Ports to Drive Motors)
T1 Case Drain Port
MA Operating Pressure of “A” Port
MB Operating Pressure of “B” Port
R Air Bleed Port
X1,X2 Control Pressure Gauge Port
G Charge Pressure Inlet Port
MG Gauge Port For Charge Pressure
T190 Bobcat Loader

HYDROSTATIC PUMP (SJC) (CONT'D) Figure 30-41-3
Hydraulic Controller Removal And Installation
The loader’s right hand side hydraulic controller can be

removed with the hydrostatic pump still in the loader. The
loader’s left hand side hydraulic controller can only be
removed when the hydrostatic pump is separated from
the engine/hydrostatic pump cast mount.
Controller solenoids can be bled of trapped air in the 1

controller. This should be performed when hydraulic
controllers are replaced, removed or uncommanded
oscillations in the controls are present.
Raise the lift arms and install and approved lift arm P-64460
support device. (See Installing Lift Arm Support Device
on Page 10-20-1.)
Disconnect all of the electrical harness connectors (Item
Place the loader on jack stands. ((See Procedure on 1) [Figure 30-41-3] from the loader harness.
Page 10-10-1.)
Removal:
WARNING
IMPORTANT
of the frame before running the engine for service. When repairing hydrostatic and hydraulic systems,
Failure to use jackstands can allow the machine to clean the work area before disassembly and keep all
fall or move and cause injury or death. parts clean. Always use caps and plugs on hoses,
W-2017-0286
damage the system.
I-2003-0888
Raise the operator cab. ((See Raising The Operator Cab
on Page 10-30-1.) Figure 30-41-4
Figure 30-41-2
1
P-64426
P-64425
Remove the four mount bolts (Item 1) [Figure 30-41-4]
from the hydraulic controller.
Locate the two hydraulic controllers (Item 1) [Figure 30-
41-2] on the hydrostatic pumps.
T190 Bobcat Loader

Hydraulic Controller Removal And Installation 1

(Cont'd)
Figure 30-41-5
1
2
2 P-64427
3
Alternately tighten bolts (Item 1) [Figure 30-41-7] to 7.7
ft.-lbs. (10,4 Nm) torque. Ensure bolts are tight to
P-64427 specifications.
NOTE: When a hydraulic controller is replaced, the

Remove the controller (Item 1) [Figure 30-41-5] from the hydrostatic pumps must be calibrated. (See
pump. Hydraulic Controller Neutral Adjustment on
Page 30-41-28.)
Remove the controller gaskets (Item 2) [Figure 30-41-5]
from the pump. Figure 30-41-8
Installation:
Figure 30-41-6
P-64978
With the engine running and the loader on jack stands:

P-64444 Bleed the trapped air in the controller by loosening the
small set screw (Item 1) [Figure 30-41-8] a maximum of
2 turns. Leave the screw loose until oil comes dripping
Be sure the feedback lever (Item 3) [Figure 30-41-5] is in out of the set screw. Tighten set screw to 18 in.-lbs. (2
the center of the servo piston groove (Item 1) [Figure 30- Nm) torque.
41-6].
Repeat the bleeding procedure for all of the solenoids.
Use a small amount of grease on a new gasket and
install the gasket on the hydraulic controller (Item 1)
[Figure 30-41-5].
Be sure the pump surface is clean.
T190 Bobcat Loader

Remove the hydrostatic pump/engine assembly from the

loader. ((See Removal And Installation on Page 70-80-1.)
IMPORTANT 1

P-64345
damage the system.
I-2003-0888
Loosen the washer and nut (Item 1) [Figure 30-41-10] on
Figure 30-41-9 the hydrostatic pump drive shaft.
Installation: Tighten the nut to 175-200 ft.-lbs. (237-271

Nm) torque
1
Figure 30-41-11
P-64344
1
Loosen the tensioner mount bolt (Item 1) [Figure 30-41-

9].
P-64346
Remove the drive belt (Item 2) [Figure 30-41-9].
Installation: (See Drive Belt Replacement on Page 30- Use a puller (Item 1) [Figure 30-41-11] to loosen the
50-3.) pulley from the pump drive shaft.
NOTE: DO NOT strike puller or pump shaft with a

hammer. Internal pump damage may result.
Remove the nut and washer from the pump drive shaft.
Remove the pump pulley from the pump drive shaft.
T190 Bobcat Loader

Figure 30-41-12
1 1 1 P-64343
Remove the mounting bolt (Item 1) [Figure 30-41-14] at

P-64348 the hydraulic pump mounting bracket.
Remove the hydrostatic pump from the mounting bracket

Figure 30-41-13 and drive belt housing.
NOTE: The mounting bolt is a special purpose bolt.

Only replace with original Bobcat Parts.
1 1 Figure 30-41-15
P-64337 P-64338 1

12] and nuts (Item 1) [Figure 30-41-13].
P-64458
Installation: Tighten the mounting bolts and nuts to 65-
Remove the air bleed plugs (Item 1) [Figure 30-41-15].
Make sure the key (Item 2) [Figure 30-41-12] is
installed. BEFORE START UP: Fill one of the air bleed ports with
new hydraulic oil until the hydraulic oil flows out of the
other air bleed port. This will remove trapped air in the
hydrostatic pumps before start up.
Assembly: Tighten plugs to 18 ft.-lbs. (25 Nm) torque.
T190 Bobcat Loader

HYDROSTATIC PUMP (SJC) (CONT'D)
3 1
1. O-ring 5 4
2. Bolt
3. End Housing
4. O-ring 7 6
5. Right Rotating Assembly 8
6. Timing Pin
7. Bearing
8. Spacer/Coupler
9. Pin
10. Positioning Pin
11. O-ring 10
12. Snap Ring 11 9
13. Position Sensor 2
14. Washer 12 13
15. Bolt 14
15
16
19 17
21
24 23 22 26
20
25
18
26
18
27
32 19 29
28
31 16. Steel Cover
17. Bolt
18. Hydraulic Controller
19. High Pressure Relief
20. Case Housing
21. Bolt
6 22. Plug
2
7 23. Screen
24. Plug
25. Orifice
30 26. Dowel Pin
27. Charge Pressure Relief
4 28. Left Servo
29. Right Servo
30. Left Rotating Assembly
31. Key
32. End Housing
B25010
T190 Bobcat Loader

High Pressure Relief and By-Pass Valve
Figure 30-41-16
1
1
P-64437
Check the valve seat surface (Item 1) [Figure 30-41-18]

P-64431 for scratches and replace as needed.
Inspect the spring (Item 2) [Figure 30-41-18] for

There are four system check relief valves (Item 1) breakage.
[Figure 30-41-16] in the back of the hydrostatic pump.
Inspect seats inside case housing.
Remove the relief valve cap (Item 1) [Figure 30-41-16].
Do not disassemble the relief valve assembly. If
Assembly: Tighten cap to 111-125 ft.-lbs. (150-170 Nm) replacement is required, replace as an assembly .
torque.
Factory setting on the relief valve is 5250 PSI (362 bar).
Figure 30-41-17
4
3
2 1
P-64436
Check the valve cap O-ring (Item 1) and back-up ring

(Item 2) [Figure 30-41-17], replace as needed.
Remove relief valve assembly (Item 3) [Figure 30-41-17]

from the valve cap.
Check the conical spring (Item 4) [Figure 30-41-17] to

ensure it is not broken or flattened.
T190 Bobcat Loader

Charge Relief Valve
Figure 30-41-19 3 4
2 5
1
1 P-64435
Inspect the poppet (Item 1) and the mating seat (Item 2)

P-64431 [Figure 30-41-21] for damage or foreign material. Ensure
the poppet moves freely in it’s bore.
The charge relief valve (Item 1) [Figure 30-41-19] is Inspect the sealing ring (Item 3) [Figure 30-41-21] and
located on the back of the hydrostatic pump. the mating seat in the pump housing for damage or
foreign material.
Remove the charge relief valve.
Inspect the spring (Item 4) and the charge relief valve
Assembly: Tighten charge relief valve to 52 ft.-lbs. (70 shims (Item 5) [Figure 30-41-21].
Nm) torque.
NOTE: 1.0 mm shim (Item 5) [Figure 30-41-21] = 43.5
Figure 30-41-20 PSI (3 bar) in pressure change. Adding shims
increases charge pressure. Removing shims
decreases charge pressure.
1
P-64435
Check and replace the O-ring (Item 1) [Figure 30-41-20].
T190 Bobcat Loader

Disassembly and Assembly
Remove the hydrostatic pump/engine assembly from the

2
Figure 30-41-22
1
1
P-64439
Remove the bolts (Item 1) mounting the steel covers

(Item 2) [Figure 30-41-24].
Assembly: Tighten bolts to 38 ft.-lbs. (51 Nm) torque.

P-64458
Figure 30-41-25
Remove the hydraulic controllers (Item 1) [Figure 30-41-

22]. (See Hydraulic Controller Removal And Installation
on Page 30-41-2.) 1
Figure 30-41-23
2 2
1 1 1
P-64440
Remove the mounting bolts and washers for the

swashplate angle sensor (Item 1) [Figure 30-41-25].
P-64438 Assembly: Tighten bolts to 27.4 in.-lbs. (3,1 Nm) torque.
Swashplate angle sensors (Item 1) are mounted on the

bottom of the hydrostatic pump. They are protected by
steel covers (Item 2) [Figure 30-41-23].
Note the connectors facing each other.
Note the steel covers facing direction.
T190 Bobcat Loader

Figure 30-41-26
P-64442
Both swashplate angle sensors and associated hardware

P-64441 removed from the hydrostatic pump. [Figure 30-41-28]
Assembly: Note the slotted portion (Item 1) of the

positioning pin tightly fits the machined section on the
swashplate angle sensor shaft (Item 2) [Figure 30-41-
26]
Note the machined section of the swashplate angle

sensor shaft faces the center of the hydrostatic pump.
Figure 30-41-27
P-64453
NOTE: Improperly installing the swashplate angle

sensor, with the shaft facing toward the
outside of the hydrostatic pump, will make it
hard to install the sensor mounting bolts and
also destroy the seal (Item 1) [Figure 30-41-
27].
T190 Bobcat Loader

Right End Housing
Figure 30-41-29
3
1
2
P-64464
Pull the end housings from the case housing [Figure 30-
41-31].
1
P-64445
Left End Housing
Figure 30-41-30
3 1
P-64447
Remove the four mount bolts (Item 1) securing the end

housing (Item 2) to the main case housing (Item 3)
[Figure 30-41-29] and [Figure 30-41-30].
Assembly: Alternately, tighten mount bolts to 96 ft.-lbs.

(130 Nm) torque.
T190 Bobcat Loader

Figure 30-41-32
1 2
1
2
P-64463
Assembly: Ensure dowel pin (Item 1) is aligned with hole

P-64465 in case housing (Item 2) [Figure 30-41-34] before
tightening screws.
Replace O-ring (Item 1) [Figure 30-41-32].
Figure 30-41-33
P-64466
Ensure servo follower (Item 2) [Figure 30-41-32] is

swung out for proper engagement with the notch in the
servo piston (Item 1) [Figure 30-41-33].
T190 Bobcat Loader

HYDROSTATIC PUMP (SJC) (CONT'D)
Figure 30-41-35
RIGHT SIDE
P-64454
Figure 30-41-36
LEFT SIDE
P-64501
Remove valve plate (Item 1) [Figure 30-41-35] and

[Figure 30-41-36] from the case housing.
Inspect valve plate for scratches or scoring. Replace a

valve plate if the scratches are deep enough to catch with
a fingernail.
NOTE: Pay attention to the notches (Item 2) [Figure

30-41-35] and [Figure 30-41-36] in the valve
plate for assembly reasons. There are
different valve plates for the left and right
side. The valve plates are NOT
interchangeable.
T190 Bobcat Loader


RIGHT SIDE
Figure 30-41-37
1
2
RIGHT SIDE
1 P-64456
2
Figure 30-41-40
P-64455
LEFT SIDE
Figure 30-41-38 1
2
LEFT SIDE
P-64503
1
2
Assembly: Align the timing pin (Item 1) [Figure 30-41-
P-64502 37] and [Figure 30-41-38] in the case housing with the
notch (Item 1) [Figure 30-41-39] and [Figure 30-41-40]
that does not go through the valve plate.
Align the shoulder of the roller bearing (Item 2) [Figure

30-41-37] and [Figure 30-41-38] with the beveled edge
on the valve plate (Item 2) [Figure 30-41-39] and [Figure
30-41-40].
NOTE: Valve plate should sit FLUSH with the case

housing when properly installed.
T190 Bobcat Loader

Figure 30-41-41
1
P-64469
Remove the piston assembly (Item 1) [Figure 30-41-43].

B25012
Figure 30-41-44
Right Side Rotating Group [Figure 30-41-41].
Figure 30-41-42
1
P-64475
Remove the pistons (Item 1) [Figure 30-41-44] from the

B25011 rotating block.
Left Side Rotating Group [Figure 30-41-42].
T190 Bobcat Loader


1
Figure 30-41-45
P-64471
Remove the spherical washer (Item 1) [Figure 30-41-

P-64476 47].
Figure 30-41-48
Inspect the pistons, look for scoring and scratches.
Ensure the holes (Item 1) [Figure 30-41-45] in the
1
slippers, are not plugged.
Figure 30-41-46
1
P-64472
Inspect the pins (Item 1) [Figure 30-41-48]. They should

be all the same length. Do not remove.
P-64477
Inspect the mating surface of the spherical washer for

scoring or scratches (Item 1) [Figure 30-41-46].
T190 Bobcat Loader


3
Figure 30-41-49
1
1
P-64479
Inspect mating surface for the slippers on the swashplate

P-64474 (Item 1) [Figure 30-41-51].
Remove the swashplate from the endcap housing (Item

Inspect the sperical washer for scoring and wear (Item 1) 2) [Figure 30-41-51].
[Figure 30-41-49].
Remove the slide ring (Item 3) [Figure 30-41-51], ensure
Figure 30-41-50 it pivots freely.
Figure 30-41-52
1
3 1
P-64478
P-64480
Inspect the back surface of the rotating block (Item 1)
[Figure 30-41-50] where the valve plate seals. Ensure
there is no scratches or scoring. Assembly: Carefully align bearing pin eyelets (Item 1)
into holes in endcap housing (Item 2) [Figure 30-41-52].
Visually ensure spring (Item 2) and c-clip (Item 3)
[Figure 30-41-50] are not bent or damaged.
T190 Bobcat Loader

Disassembly and Assembly (Cont'd) 2

1 1
Figure 30-41-53
1 P-64483
Remove the shell bearing races (Item 1) [Figure 30-41-

P-64481 55].
Assembly: Note shell bearing races have an edge (Item

Assembly: Ensure bearing pins are in the holes of the 2) [Figure 30-41-55] on them. The edges face towards
swashplate (Item 1) [Figure 30-41-53]. the outside of the endcap housing
Figure 30-41-54 Inspect bearing surfaces for scratches or scoring.
P-64482
Remove the shell bearing (Item 1) [Figure 30-41-54].
Inspect individual roller bearings and machined surfaces

(Item 2) [Figure 30-41-54] on swashplate.
T190 Bobcat Loader

Disassembly and Assembly (Cont'd) LEFT SIDE

Figure 30-41-56
1
2
1
P-64486
Figure 30-41-59
P-64484
RIGHT SIDE
Remove the snap ring (Item 1) from the positioning pin 1
(Item 2) [Figure 30-41-56].
Figure 30-41-57
2 1
P-64523
Remove the snap ring (Item 1) [Figure 30-41-58] and

[Figure 30-41-59] from the end housing.
Figure 30-41-60
P-64485
Pull the positioning pin from the end housing.
Replace O-ring (Item 1) [Figure 30-41-57].
Inspect wear surfaces (Item 2) [Figure 30-41-57] for

scratches or scoring. Ensure positioning pin can rotate
smoothly in the end housing without excessive play.
1
P-64524
The pump seal (Item 1) [Figure 30-41-60] is removed by

inserting a screw into the seal and prying out.
T190 Bobcat Loader

Figure 30-41-61
P-64488
The drive shaft can be tapped out of the end housing with
B25013
a rubber mallet.
Inspect wear surfaces for scratches, and inspect splines

Servo Piston Assembly [Figure 30-41-62].
for excessive wear.
Figure 30-41-63
Inspect bearing (Item 1); if bearing needs replacement,
remove snap ring (Item 2) [Figure 30-41-61] and remove
bearing.
The Servo Piston Assembly [Figure 30-41-62] cannot be

removed unless the hydraulic controller and rotating
group is removed first.
1 1
P-64489
Remove servo piston mounting bolts (Item 1) [Figure 30-

41-63].
Installation: Tighten bolts to 7.7 ft.-lbs. (10,4 Nm)

torque.
T190 Bobcat Loader

Figure 30-41-64
P-64492
Slide the servo piston assembly out of the bore. [Figure

P-64490 30-41-66].
Measure and record servo piston depth at the adjustment

screw [Figure 30-41-64].
Figure 30-41-65
P-64491
Use a rubber mallet to rotate servo piston cover (Item 1)

[Figure 30-41-65].
T190 Bobcat Loader

Figure 30-41-67 1
2
1
P-64493
Remove the bushings (Item 1), seals and O-rings (Item

P-64467 2) [Figure 30-41-69] from the pump housing.
Figure 30-41-70
Figure 30-41-68
3
P-64494
P-64466
Assembly: Align the servo piston so the guide slot Each servo has a pair of bushings (Item 1), O-rings (Item
(Item 1) [Figure 30-41-68] is parallel to the driveshaft 2) and square-cut seals (Item 3) [Figure 30-41-70].
centerline. Measure with a straight-edge [Figure 30-41-
67].
T190 Bobcat Loader

Figure 30-41-71
P-64497
1
Remove snap ring (Item 1) [Figure 30-41-73] from the
P-64495 servo piston.
Figure 30-41-74
Remove the lock nut (Item 1) [Figure 30-41-71] from the
servo piston.
1
Assembly: Tighten lock nut to 22 ft.-lbs. (30 Nm) torque. 2
Figure 30-41-72
P-64498
Remove the piston stop adjustment mechanism (Item 1)

[Figure 30-41-74] from the servo piston.
P-64496 Inspect mechanism for broken parts.
Replace O-ring (Item 2) [Figure 30-41-74]

Remove the servo cover (Item 1) [Figure 30-41-72] from
the servo piston.
T190 Bobcat Loader

Figure 30-41-75
1
1
2 1
3
P-64499
Remove the four control pressure plugs (Item 1) [Figure

P-64461 30-41-77] at the top of the case housing to gain access to
the four orifices (Item 1) [Figure 30-41-78].
Remove the plug (Item 1) from the top center of the case Replace O-rings on plugs.
housing. Replace O-ring (Item 2) [Figure 30-41-75].
Assembly: Tighten plugs to 18 ft.-lbs. (25 Nm) torque.
Assembly: Tighten plug to 45 ft.-lbs. (10 Nm) torque.
Figure 30-41-78
Remove internal screen (Item 3) [Figure 30-41-75].
Assembly: Tighten internal screen to 7.4 ft.-lbs. (62 Nm)

1
torque.
Figure 30-41-76
P-64500
Ensure the four orifices (Item 1) [Figure 30-41-78] in

case housing are clean and not plugged.
P-64462
Ensure screen is clean [Figure 30-41-76].
T190 Bobcat Loader

HYDROSTATIC PUMP (SJC) (CONT'D) Mechanical Neutral Adjustment
Disassembly and Assembly (Cont'd) The pump mechanical neutral adjustment sets the
position of the servo piston and pump swashplate relative
Figure 30-41-79 to the hydraulic controller. This procedure should be
followed if the hydrostatic pump has been disassembled
for servicing the servo piston and the setting has been
disrupted.
Place the loader on jackstands. (See Procedure on Page

10-10-1.)
2
1
WARNING
P-64502
W-2017-0286
Bearings (Item 1) [Figure 30-41-79] in case housing are
replaced by using a press and bearing driver.
Raise the lift arms, and install an approved lift arm
Inspect center coupler (Item 2) [Figure 30-41-79]. support device. (See Installing Lift Arm Support Device
on Page 10-20-1.)

on Page 10-30-1.)

10-60-1.)
Disconnect the swashplate angle sensors in the electrical

harness. This prevents unwanted swashplate movement
error codes from occurring during adjustments.
Disconnecting the sensors does not have to be done
directly at the sensor, follow the harness back to find an
accessible connector to disconnect.
Disconnect the speed sensors located on the top of the

motor carriers. This prevents uncommanded wheel
movement error codes from occurring during
adjustments.
WARNING
and possibly death if proper medical treatment by a
physician familiar with this injury is not received
immediately.
W-2145-0290
T190 Bobcat Loader

Mechanical Neutral Adjustment (Cont’d)
Figure 30-41-80
1
P-64438
Remove the plugs (Item 1) [Figure 30-41-82] from the

P-64973 MA ports on the bottom of the pump, and install 7500 PSI
pressure gauges.
Connect a hydraulic hose (Item 1) [Figure 30-41-80] Figure 30-41-83

between port X1 and port X2 on each side of the
hydrostatic pump, to equalize the pressures on both ends
of the servo pistons.
Figure 30-41-81
1
1
1 1
P-64977
Remove drive hoses from the A and B ports (Item 1)

[Figure 30-41-83]. Plug the ports with metal caps. The
P-64425 caps must be able to handle at least 7500 PSI. Plugging
the A and B ports eliminates leakage at the drive motors
from causing errors in the pump mechanical neutral
Remove the plugs (Item 1) [Figure 30-41-81] from the setting.
MB ports on the front side of the pump, and install 7500
PSI (241 bar) pressure gauges.
T190 Bobcat Loader

Mechanical Neutral Adjustment (Cont’d)
Figure 30-41-84
1
P-64457
Turn the adjustment screw (Item 1) [Figure 30-41-86]

P-64457 counterclockwise, until the other gauge registers an
increase in system pressure. Mark the position of the
adjustment screw.
Loosen the pump neutral adjustment lock nut (Item 1)
[Figure 30-41-84]. Figure 30-41-87
Start the loader using the remote start tool and run at an
idle.
WARNING
Stay clear of the loader wheels. They will turn
whenever the pump is not centered.
W-2276-1297
1
Figure 30-41-85
P-64457

clockwise, to a position halfway between the recorded
positions. The pressure gauges should read equal
pressures.
P-64457

clockwise, until one of the gauges registers an increase
in system pressure. Mark the position of the adjustment
screw.
T190 Bobcat Loader
HYDROSTATIC PUMP (SJC) (CONT'D) Hydraulic Controller Neutral Adjustment
Mechanical Neutral Adjustment (Cont’d) The hydraulic controller neutral adjustment, aligns the
pump swash plate and the control spool so that a zero
Figure 30-41-88 angle control setting provides a zero degree swash plate
setting. This adjustment should be performed whenever
any part of the control or swash plate mechanisms are
adjusted or removed or after the pump mechanical
neutral setting is adjusted. Ensure the pump mechanical
neutral setting is correct before performing hydraulic
controller neutral adjustments.
NOTE: Procedure is shown for the left side hydraulic

2
controller. Procedure is the same for the right
side hydraulic controller, except you
disconnect the electrical connectors for the
right side hydraulic controller and connect
1 pressure gauges in the X1 and X2 ports on the
right side of the pump.
P-64457
Place the loader on jack stands. (See Procedure on Page
10-10-1.)
While holding the adjustment screw (Item 1) in position,
tighten the lock nut (Item 2) [Figure 30-41-88] to 22 ft.-
lbs. (30 Nm) torque.
Shut loader OFF. WARNING
Remove the hydraulic hose from the X1 and X2 ports on
the pump. Install the plugs and tighten to 18 ft.-lbs. (25 Put jackstands under the front axles and rear corners
Nm) torque. of the frame before running the engine for service.
Remove the pressure gauges from the MA and MB ports fall or move and cause injury or death.
on the pump. Install the plugs and tighten to 18 ft.-lbs. (25
Nm) torque. W-2017-0286
NOTE: The Hydraulic Controller Neutral Adjustment

Raise the lift arms, and install an approved lift arm
must be performed whenever the Mechanical
support device. ((See Installing Lift Arm Support Device
Neutral Adjustment is done. (See Hydraulic
on Page 10-20-1.)
Controller Neutral Adjustment on Page 30-41-
28.)
on Page 10-30-1.)

10-60-1.)
WARNING
and possibly death if proper medical treatment by a
physician familiar with this injury is not received
immediately.
W-2145-0290
T190 Bobcat Loader

Hydraulic Controller Neutral Adjustment (Cont’d)
Figure 30-41-89
2
1
P-64975
1
Install 500 PSI pressure gauges in the X1 and X2 ports

P-64460 pertaining to the side of the hydrostatic pump you are
adjusting.
Disconnect the hydraulic controller connectors (Item 1) Figure 30-41-92

[Figure 30-41-89] from the loader wiring harness for the
hydraulic controller you are adjusting.
Figure 30-41-90
1 1
P-64459
Loosen the locking screw (Item 1) [Figure 30-41-92].

P-64458
Start the loader using the remote start tool and run at an
idle.
Remove the X1 plug (Item 1) and X2 plug (Item 2)
[Figure 30-41-90] pertaining to the side of the hydrostatic
pump you are adjusting.
WARNING
Stay clear of the loader wheels. They will turn
whenever the pump is not centered.
W-2276-1297
T190 Bobcat Loader

Hydraulic Controller Neutral Adjustment (Cont’d)
Figure 30-41-93
P-64459

P-64459 clockwise, to a position halfway between the recorded
positions. The pressure gauges should read equal
pressures.
clockwise, until one of the gauges registers an increase Figure 30-41-96
in system pressure. Mark the position of the adjustment
screw.
2
Figure 30-41-94
P-64459
While holding the adjustment screw (Item 1) in position,

P-64459 tighten the locking screw (Item 2) [Figure 30-41-96] to
4.5 ft.-lbs. (6,1 Nm) torque.
Turn the adjustment screw (Item 1) [Figure 30-41-94] Shut loader OFF.
counterclockwise, until the other gauge registers an
increase in system pressure. Mark the position of the Remove the pressure gauges from the X1 and X2 ports
adjustment screw. on the pump. Install the plugs and tighten to 18 ft.-lbs. (25
Nm) torque.
Connect the hydraulic controller wire connectors to the

loader wiring harness.
Perform a controller calibration procedure. (See

Calibration Procedure (ACS) on Page 60-160-11.)
T190 Bobcat Loader

DRIVE BELT Adjusting
Shield Removal And Installation To adjust the drive belt between the flywheel and the
hydrostatic pump pulley, use the following procedure:
Figure 30-50-1
Stop the engine. Open the rear door.
Disconnect the negative (-) battery cable.
Remove the belt shield. (See Shield Removal And

Installation on Page 30-50-1.)
The pulley tensioner is located between the flywheel and

1 pump pulley.
Figure 30-50-3
P-48001 1
2
Remove the three drive belt shield mounting clips
(Item 1) [Figure 30-50-1].
Figure 30-50-2
1 P-48478
Loosen the bolt (Item 1) [Figure 30-50-3] on the spring

loaded drive idler.
NOTE: The pointer (Item 2) [Figure 30-50-3] will be at

the 1 o'clock position when the idler is not
under spring tension.
P-48000
Remove the belt shield (Item 1) [Figure 30-50-2].
T190 Bobcat Loader

DRIVE BELT (CONT’D) Figure 30-50-5
Adjusting (Cont’d)
Figure 30-50-4
P-48480
Raise the idler assembly slightly so that the pulley is

P-48479 operating on spring tension and not against the stop.
Tighten the mounting bolt (Item 1) [Figure 30-50-5] to

Using the Belt Tensioner Bar (MEL1405) or a pry bar 25-28 ft.-lbs. (34-38 Nm) torque.
push the idler assembly against the belt, the pointer (Item
1) [Figure 30-50-4] will be at the 3 o'clock position when NOTE: Do not set the idler against the travel stop in
the idler stop is bottomed out. Do not pry directly on the the 3 o'clock position.
pulley, pry on the tensioner bracket the pulley is mounted
on. Run the engine for a few minutes.
NOTE: If the pointer does not move when prying on Stop the engine and recheck the pointer position.
the tensioner mounting bracket, manually
move the arrow towards the 3 o’clock position Readjust if necessary.
with a screwdriver while putting tension on
the bracket to help get it started. After the idler has been in service, readjust when the
pointer reaches the 1 o'clock position.
Install the belt shield using the fasteners.
Reconnect the negative (-) battery cable.
Close the rear door.
T190 Bobcat Loader

DRIVE BELT (CONT’D) Remove the belt tensioner assembly.
Drive Belt Replacement
Figure 30-50-6
P-48000
Stop the engine. Open the rear door.

on Page 10-30-1.)
Remove the negative (-) cable from the battery. The

battery may be removed for additional working clearance.
(See Removal And Installation on Page 60-20-1.)
Remove the belt shield [Figure 30-50-6]. (See Shield

Figure 30-50-7
P-48478
Remove the fan drive belt (Item 1) [Figure 30-50-7].
Remove the air conditioner belt if so equipped.
The belt tensioner is located between the flywheel and

pump pulley. Loosen and remove the bolt (Item 2)
[Figure 30-50-7] from the belt tensioner.
T190 Bobcat Loader

Figure 30-50-8 DRIVE BELT (CONT’D)
Tensioner Pulley Removal And Installation
Figure 30-50-9
P-48481
Remove the drive belt from the pump pulley and flywheel.
Remove the drive belt from the loader [Figure 30-50-8]. P-48000
Install the new drive belt. Install the belt tensioner

assembly. Stop the engine. Open rear door.
Install the fan drive belt. Remove the negative (-) cable from the battery. the
battery may be removed for additional working clearance.
Adjust the drive belt. (See Adjusting on Page 30-50-1.) (See Removal And Installation on Page 60-20-1.)
Reinstall belt shield and connect the negative (-) cable to Remove the belt shield [Figure 30-50-9]. (See Shield
the battery. Removal And Installation on Page 30-50-1.)
T190 Bobcat Loader

Figure 30-50-10
P-48478
Loosen and remove the tensioner pulley mounting bolt

(Item 1) [Figure 30-50-10].
Installation: Tighten the bolt to 25-28 ft.-lbs. (34-38 Nm)

torque.
Remove the belt tensioner pulley from the housing.
Reverse the removal procedure to install the drive belt

tensioner.
T190 Bobcat Loader

DRIVE BELT (CONT’D)
Tensioner Pulley Parts Identification
1. Cover
2. Bolt 1
3. Washer
4. Pins
5. Washer
6. Spring
2
7. Snap Ring
8. Snap Ring
9. Bearing
10. Dust Shield 11
11. Pulley 3
12. Bushing
13. Hub 12
4
14. Washer
15. Seal
16. Arrow Indicator Plate 5
17. Locating Pin
18. Spring
19. Shaft 6 13
20. Bracket
NOTE: Drive idler parts are not 5 14

available individually. Consult
parts catalog for available 15
sub-assemblies. 7
8 16
17
9
18
10
19
20
E-2296
T190 Bobcat Loader

Tensioner Pulley Disassembly
Figure 30-50-11
3
1
1
4
P-8861
Remove the two pins (Item 1) from the hub assembly

P-8858 (Item 2) [Figure 30-50-13] only if they have been
damaged.
Remove the grease cover (Item 1) [Figure 30-50-11]. Remove the bracket assembly (Item 3) by tapping on the
shaft (Item 4) [Figure 30-50-13] with a plastic hammer.
Figure 30-50-12
Figure 30-50-14
2
3 2
1 4
P-8859
P-8862
Remove the bolt (Item 1), the flat washer (Item 2), the
retainer washer (Item 3), the spring washer (Item 4) and Remove the spring (Item 1) from the bracket (Item 2)
the second retainer washer (Item 3) from the pulley [Figure 30-50-14].
assembly (Item 5) [Figure 30-50-12].
T190 Bobcat Loader

Tensioner Pulley Assembly
Figure 30-50-15
1
1
P-8873
2
Turn the pulley assembly over and install the two pins
P-8871 (Item 1) [Figure 30-50-17] into the hub.
Figure 30-50-18
Install the spring (Item 1) on the pulley (Item 2) [Figure
30-50-15] as shown.
Figure 30-50-16
2
3
P-8874
Install a punch as shown and turn clockwise while

P-8872 applying down pressure on the pulley.
Turn until the pulley snaps down into place; this

Install the shaft from the bracket assembly (Item 1) into procedure winds the spring and retains the end of the
the pulley assembly (Item 2) and align the spring (Item 3) spring in proper location [Figure 30-50-18].
[Figure 30-50-16] over the alignment pin on the bracket.
T190 Bobcat Loader

Tensioner Pulley Assembly (Cont'd)
Figure 30-50-19
1
1
P-8877
Press the grease cap (Item 1) onto the pulley assembly

P-8875 (Item 2) [Figure 30-50-21]. Press on the outer formed
edge of the grease cap.
Install the first retainer washer (Item 1) and spring NOTE: When pressing the grease cap onto the pulley
washer (Item 2) over the roll pins [Figure 30-50-19]. assembly, do not press down on the arrow
indicator plate. Support the hub assembly so
Figure 30-50-20 that it contacts only the hub and not the arrow
indicator plate.
2
1
P-8876
Install the second retainer washer (Item 1), the washer

(Item 2) and the bolt (Item 3) [Figure 30-50-20]. Tighten
the bolt to 28-32 ft.-lbs. (38-45 Nm) torque.
Fill the grease cap 1/4 full (approximately 1/2-3/4 oz.) of

grease.
T190 Bobcat Loader

OIL COOLER Figure 30-60-2
WARNING
damage the system.
I-2003-0888
N-19346
Remove the rear grill from the loader. (See Removal And
Figure 30-60-3
Figure 30-60-1
1
2
P-45242
N-19345
Slide the rubber sleeve in toward the radiator. The

Install tool MEL 1558 (Item 1) to outside of rubber sleeve connector will release [Figure 30-60-2] & [Figure 30-60-
(Item 2) [Figure 30-60-1]. 3].
T190 Bobcat Loader

OIL COOLER (CONT’D)
Figure 30-60-4
1
2
1
P-45101
Disconnect the inlet and outlet hoses (Item 1) from the oil
cooler (Item 2) [Figure 30-60-4].
NOTE: When installing the cooler hoses, the fittings

should make a clicking sound when pushed
together.
Lift up the oil cooler and remove the cooler from the
loader.
Reverse the removal procedure to install the oil cooler.
T190 Bobcat Loader

DRIVE SYSTEM
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-10-1
Block Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-10-7
Block Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-10-5 SAFETY &
Left Motor Brake Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-10-3 MAINTENANCE
Pressure Relief Valve Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-10-1
Right Motor Brake Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-10-2
DRIVE COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-20-1

Track Damage Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-20-23
Track Idler (Front) Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40-20-11
Track Idler (Front) Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-20-10 DRIVE
Track Idler (Front) Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . 40-20-9 SYSTEM
Track Idler (Front) Removal And Installation . . . . . . . . . . . . . . . . . . . . . 40-20-7
Track Idler (Rear) Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40-20-16
Track Idler (Rear) Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-20-15
Track Idler (Rear) End Play Specifications . . . . . . . . . . . . . . . . . . . . 40-20-14
Track Idler (Rear) Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . 40-20-14
Track Idler (Rear) Removal And Installation . . . . . . . . . . . . . . . . . . . 40-20-14
Track Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-20-20 ELECTRICAL
Track Roller Assembly End Play Specifications. . . . . . . . . . . . . . . . . 40-20-18 SYSTEM &
Track Roller Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-20-19 ANALYSIS
Track Roller Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-20-18
Track Roller Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . 40-20-18
Track Housing Removal And Installation . . . . . . . . . . . . . . . . . . . . . . 40-20-22 ENGINE
Track Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-20-4 SERVICE
Track Tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-20-1
Track Tension Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-20-1
SPECIFICATIONS
SPECIFICATIONS FOR BOLTS, SECTION SPEC-01) UNLESS OTHERWISE SPECIFIED.
T190 Bobcat Loader

BRAKE Figure 40-10-2
Pressure Relief Valve Test
WARNING
Diesel fuel or hydraulic fluid under pressure can 1
penetrate skin or eyes, causing serious injury or 2
W-2072-0496 P-43987
Install a cap (Item 1) [Figure 40-10-2] onto the A1 fitting

on the brake block.
WARNING Connect the port-a-power to the A2 port (Item 2) [Figure
40-10-2] on the brake block.
Pump the port-a-power up to 500 PSI or more and verify
that the pressure relief valve will open at approximately
500 PSI.
W-2103-1285
If the pressure relief valve does not open at

Figure 40-10-1 approximately 500 PSI, replace. If the pressure relief
valve does open, continue with the following to check if
the pressure relief valve will hold pressure.
Release pressure and pump the port-a-power up to 400

PSI and verify that the pressure relief valve will hold
pressure. Pressure should not drop more than 80 PSI in
2 minutes.
If the pressure relief valve does not hold pressure,

replace. If the pressure relief valve holds pressure,
continue to check the right and left brakes in the motors.
1
2
P-43982

A2 port on the brake block.

from the A1 port on the brake block.
NOTE: Pressure relief valve is set to 500 PSI.
T190 Bobcat Loader

BRAKE (CONT’D) Figure 40-10-4
Right Motor Brake Test
Figure 40-10-3 1
1 2
P-43984
2
Connect the port-a-power and gauge to the right motor
P-43982 power assist hose (Item 1) [Figure 40-10-4].
Drain the right motor brake release hose (Item 2) [Figure

Mark and disconnect the right motor brake release hose 40-10-4] into a container.
(Item 1) [Figure 40-10-3] from the A2 fitting on the brake
block. Pump the port-a-power up to 400 PSI (Max. 435 PSI).
Verify that the power assist holds pressure and hydraulic
Mark and disconnect the right motor power assist hose fluid flows from the brake release hose.
block. If the brake does not hold pressure and/or hydraulic fluid
does not flow, the motor needs to be removed and
serviced.
WARNING If the power assist holds pressure and hydraulic fluid

flows from brake release hose, then brake is okay.
W-2072-0496
WARNING
W-2103-1285
T190 Bobcat Loader

BRAKE (CONT’D) Left Motor Brake Test
Right Motor Brake Test (Cont'd)
Figure 40-10-5
WARNING
1 Use a piece of cardboard or wood to find leaks. Do
W-2072-0496
P-43983
WARNING
Connect the port-a-power and gauge to the right motor sparks or lighted tobacco away from fuel and oil.
brake release hose (Item 1) [Figure 40-10-5]. Failure to use care around combustibles can cause
Drain the right motor power assist hose (Item 2) [Figure W-2103-1285
40-10-5] into a container.
Figure 40-10-6
Pump the port-a-power up to 400 PSI (Max. 435 PSI).
Verify that the brake release holds pressure and

hydraulic fluid flows from the power assist hose.
If the brake does not hold pressure and/or hydraulic fluid

does not flow, the motor needs to be removed and
serviced.
2
If the brake holds pressure and hydraulic fluid flows from
power assist hose, then brake is okay.
1
P-43982
Mark and disconnect the left motor power assist host

block.
Mark and disconnect the left motor brake release (Item 2)

[Figure 40-10-6] from the B2 fitting on the brake block.
T190 Bobcat Loader

BRAKE (CONT’D)
Left Motor Brake Test (Cont'd)

WARNING
Figure 40-10-7
W-2103-1285
Figure 40-10-8
1
2
P-43985
Connect the port-a-power and gauge to the left motor

power assist hose (Item 1) [Figure 40-10-7].
Drain the left motor brake release hose (Item 2) [Figure 2

40-10-7] into a container. P-43986

Verify that the power assist holds pressure and hydraulic Connect the port-a-power and gauge to the left motor
fluid flows from the brake release hose. brake release hose (Item 1) [Figure 40-10-8].
If the brake does not hold pressure and/or hydraulic fluid Drain the left motor power assist hose (Item 2) [Figure
does not flow, the motor needs to be removed and 40-10-8] into a container.
serviced.
If the power assist holds pressure and hydraulic fluid
flows from brake release hose, then brake is okay. Verify that the brake release holds pressure and
hydraulic fluid flows from the power assist hose.
If the brake does not hold pressure and/or hydraulic fluid

WARNING does not flow, the motor needs to be removed and
serviced.
If the brake release holds pressure and hydraulic fluid
flows from power assist hose, then brake is okay.
W-2072-0496
T190 Bobcat Loader

Block Removal And Installation

1
5 6
3
7
2 P-43982
WARNING
Never work on a machine with the lift arms up unless device. (See Installing Lift Arm Support Device on Page
the lift arms are secured by an approved lift arm 10-20-1.)
support device can allow the lift arms or attachment Raise the operator cab. (See Raising The Operator Cab
to fall and cause injury or death. on Page 10-30-1.)
W-2059-0598
Drain the hydraulic reservoir.
Disconnect the electrical wire harness connector (Item 1)

WARNING [Figure 40-10-9].
Mark the hydraulic hoses on the brake block for proper

Diesel fuel or hydraulic fluid under pressure can installation.
death. Fluid leaks under pressure may not be visible. Remove and cap the charge pressure hose (Item 2)
Use a piece of cardboard or wood to find leaks. Do [Figure 40-10-9] from the brake block.
enters skin or eyes, get immediate medical attention Remove and cap the case drain hose (Item 3) [Figure
from a physician familiar with this injury. 40-10-9] from the brake block.
W-2072-0496
Remove and cap the right power assist hose (Item 4)

[Figure 40-10-9] from the brake block.
WARNING Remove and cap the right brake release hose (Item 5)
Always clean up spilled fuel or oil. Keep heat, flames, Remove and cap the left brake release hose (Item 6)
sparks or lighted tobacco away from fuel and oil. [Figure 40-10-9] from the brake block.
explosion or fire which can result in injury or death. Remove and cap the left power assist hose (Item 7)
W-2103-1285
T190 Bobcat Loader

BRAKE (CONT’D)
Block Removal And Installation (Cont’d)
Figure 40-10-10
1
P-43999
Remove the bolts (Item 1) [Figure 40-10-10] from the

bracket and remove the brake block.
T190 Bobcat Loader

Block Disassembly And Assembly
Figure 40-10-11
P-43995
1
Inspect the O-rings and back-up washers on the solenoid
P-43993 valve and replace as needed [Figure 40-10-13].
Assembly: Tighten the solenoid valve to 20 ft.-lb. (27,1

Loosen the electrical brake solenoid nut (Item 1) [Figure Nm) torque.
40-10-11].
Figure 40-10-14
Assembly: Tighten the solenoids nut to 5 ft.-lb. (6,8 Nm)
torque.
Figure 40-10-12
1
3
2
1
P-43996
2
Remove the relief valve (Item 1) and the check valve
P-43994 (Item 2) [Figure 40-10-14] from the brake block.
Remove the solenoid nut (Item 1) [Figure 40-10-12] and

solenoid coil (Item 2) [Figure 40-10-12].
Remove the solenoid valve (Item 3) [Figure 40-10-12]

from the block.
T190 Bobcat Loader

Block Disassembly And Assembly (Cont’d)
Figure 40-10-15
P-43998
Inspect the O-rings and back-up washers on the check

P-43997 valve and replace as needed [Figure 40-10-16].
Assembly: Tighten the check valve to 12-14 ft.-lb. (16-19

Inspect the O-rings and back-up washers on the relief Nm) torque.
valve and replace as needed [Figure 40-10-15].
Assembly: Tighten the relief valve to 20 ft.-lb. (27,1 Nm)

torque.
T190 Bobcat Loader

DRIVE COMPONENTS Lift and block the loader. (See Procedure on Page 10-10-
1.) Be sure the jackstands do not touch the tracks.
Track Tension
NOTE: When the loader is on jackstands be sure the
bottom of the track clears the floor by at least
3 inches (76 mm).
WARNING Measure the track sag at the middle track roller [Figure
40-20-1]. DO NOT put your fingers into the pinch points
between the track and the roller. Use a 1/2 to 5/8 inch
Keep fingers and hands out of pinch points when
bolt, dowel or block to check the gap (Item 1) [Figure 40-
checking the track tension.
W-2142-0189
20-1], & [Figure 40-20-2].
Track Tension Adjusting

Figure 40-20-1
Increase Track Tension
1
Figure 40-20-3
P-28176A
P-45250
Figure 40-20-2
N-18491

procedure:
MEL1560- Bleed Tool [Figure 40-20-3].
1/2-5/8 inch Track

(13-16 mm) Roller
Track P-13810A
Track tension is important for good performance and to

prevent the tracks from derailing.
NOTE: The wear of track rollers vary with the working

conditions and different types of soil
conditions.
Park the loader on a level surface.
T190 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Figure 40-20-5
Track Tension Adjusting (Cont'd) Right Side Shown
Increase Track Tension (Cont'd)
Figure 40-20-4
P-28179
1
NOTE: The grease cylinder used on the left side of
the loader is identical to the cylinder on the
right side. When the cylinder is located on the
P-28178 left side, the adjustment fitting is the lower
fitting; on the right side it is the upper fitting.
Loosen the two mount bolts (Item 1) [Figure 40-20-4] Add grease to the adjustment fitting (Item 1) [Figure 40-
from the covers. 20-5] (lower fitting on left side, upper fitting on right
side) until the track adjustment is correct [Figure 40-20-
1] & [Figure 40-20-2].
NOTE: Do not remove adjustment fitting (Item 1)

[Figure 40-20-5] unless pressure is released.
(See Track Tension Adjusting on Page 40-20-
1.)
NOTE: If replacement is necessary, always replace

adjustment fitting (Item 1) [Figure 40-20-5]
with genuine Bobcat Parts. It is a special
fitting designed for high pressure.
T190 Bobcat Loader

Track Tension Adjusting (Cont'd)
Figure 40-20-6
1
Right Side
P-28182
Pivot the track cover (Item 1) [Figure 40-20-8] against

P-26945 the MEL tool and lock the mount bolt (Item 2) [Figure 40-
20-8].
NOTE: There are stop blocks (Item 1) [Figure 40-20-6] Turn the tool 1/4 turn counterclockwise and let the grease
that keep the cylinders from turning. If the flow into a container. Turn the tool one additional turn to
cylinders turn, the fittings will not be continue to release pressure.
accessible. Check the stop block bolts to be
sure they are tight. Raise the loader. Remove the jackstands.
Decrease Track Tension Repeat the procedure for the other track.
Figure 40-20-7 Dispose of the grease in an environmentally safe

manner.
P-28179
Pressure must be released from the spring and

adjustment cylinder to decrease track tension.
Install the bleed tool (MEL1560) on the bleed fitting (Item

1) [Figure 40-20-7] (upper fitting on left side, lower
fitting on right side), adjust and tighten the collar to fit
behind the edge of the access hole and the cover.
T190 Bobcat Loader

Track Removal And Installation
Figure 40-20-9
P-28180
Pivot the covers downward [Figure 40-20-11].

N-18491
Figure 40-20-12

procedure:
MEL1560- Bleed Tool [Figure 40-20-9].
Figure 40-20-10 1
P-28181
1 Install the MEL1560 tool on the bleed fitting [Figure 40-

1 20-12].
Be sure the collar (Item 1) [Figure 40-20-12] is

P-28178 positioned behind the track housing plate.

1.)
NOTE: When the loader is on jackstands be sure the

bottom of the track clears the floor by at least
3 inches (76 mm).
Loosen the four mount bolts (Item 1) [Figure 40-20-10]

from the covers.
T190 Bobcat Loader

Track Removal And Installation (Cont'd)
Figure 40-20-13
P-28183
2
With a bar pry, move the front idler assembly toward the
P-28182 rear of the track assembly until all track tension has been
released [Figure 40-20-14].
Pivot the track cover (Item 1) [Figure 40-20-13] against Figure 40-20-15
the MEL tool and lock the mount bolt (Item 2) [Figure 40-
20-13].
Give the MEL tool/bleed fitting a 1/4 turn,

counterclockwise to release the pressure from the spring
assembly.
Turn the MEL tool/bleed fitting one more complete turn

counterclockwise.
IMPORTANT
P-28184A
Fluid such as engine oil, hydraulic fluid, coolants,
grease, etc. must be disposed of in an
environmentally safe manner. Some regulations With pry bars, pry the track up and over the front idler
require that certain spills and leaks on the ground [Figure 40-20-15].
must be cleaned in a specific manner. See local, state
and federal regulations for the correct disposal. Turn the MEL tool/Bleed fitting clockwise to close fitting.
I-2067-0499
Remove the MEL1560 tool.
T190 Bobcat Loader

Track Removal And Installation (Cont'd)
Figure 40-20-16
P-45328
With a chain hoist or arm hoist lift the track clear of the
P-28186 drive sprocket and remove the track from the loader
[Figure 40-20-18].
NOTE: To protect your hands from injury always NOTE: Hydrostatic motor oil should be changed with
wear gloves before removal or installation of any track removal. (See Replacing the Motor
the track. Oil on Page 30-20-1.)
Completely remove the track from the front track To install the rubber track:
assembly [Figure 40-20-16].
Completely retract the front idler/spring assembly.
Figure 40-20-17
Put the track over the rear drive sprocket lugs.
Put the track over the rear idler.
Slide the track under the rollers.
Put the track on the front idler wheel.
Adjust the track to the proper tension.(See Track Tension

Adjusting on Page 40-20-1.)
1 NOTE: The grease cylinder must be completely

retracted against the spring assembly block
before adding grease, to prevent air from
P-28187 being trapped in the grease cylinder.
With a pry bar slide the track clear of the rear idler (Item
1) [Figure 40-20-17].
T190 Bobcat Loader

Track Idler (Front) Removal And Installation
Figure 40-20-19
P-28194
1 Remove the track tensioner [Figure 40-20-21] from the

P-28191 track housing.
NOTE: When installing the track tensioner, make

Lift and block the loader. (See Procedure on Page 10-10- sure the grease fittings are pointed to the
1.) outside of the track frame.

on Page 40-20-4.)
Install a chain hoist on the front idler.
Slide the front track idler out of the track frame [Figure
40-20-19].
NOTE: The short side of the block (Item 1) [Figure 40-

20-19] is toward the bottom of the track
housing for installation.
Figure 40-20-20
P-28190
Installation: Make sure the tabs (Item 1) [Figure 40-20-

20] engage the holes (Item 2) [Figure 40-20-20] and
(Item 1) [Figure 40-20-21] on the track tensioner block.
T190 Bobcat Loader

Track Idler (Front) Removal And Installation (Cont'd)
WARNING 2
3
1
N-18079
P-62574
Remove the seal (Item 1), O-ring (Item 2) and back-up

AVOID INJURY OR DEATH ring (Item 3) from the cylinder [Figure 40-20-23].
• Spring loaded components under pressure can
cause serious injury or death. Installation: Apply oil to the O-ring, back-up ring and
• Do not disassemble the coil spring assembly. seal before installation.
W-2617-1004
Figure 40-20-24
Figure 40-20-22
P-28196
P-28195
NOTE: The grease cylinder (Item 1) [Figure 40-20-22]

Remove the cylinder (Item 1) [Figure 40-20-22] from the must be completely retracted against the
shaft. spring assembly block (Item 2) [Figure 40-20-
22] before adding grease, to prevent air from
being trapped in the grease cylinder.
DO NOT DISASSEMBLE OR REPAIR THE COIL

SPRING ASSEMBLY. THE COMPRESSION FORCE OF
THE SPRING EXCEEDS 10,000 LBS.
The coil spring assembly (Item 1) [Figure 40-20-24] is

only sold as a complete unit from Bobcat Parts.
T190 Bobcat Loader

DRIVE COMPONENTS (CONT'D)
Track Idler (Front) Parts Identification
1 2
8
3 4
5 6
7 5 4 8 1
3
TRACK IDLER (Front)
1. Block
2. Idler
3. Seal
4. Snap Ring
5. Bearing
6. Roll Pin
7. Axle
8. Cover
PE1221
T190 Bobcat Loader

Track Idler (Front) Disassembly
Figure 40-20-25
1
P-37967
Remove the seal (Item 1) [Figure 40-20-27] using a

N-18373 screwdriver. (Both sides of the idler.)
Figure 40-20-28
Drive the roll pin (Item 1) [Figure 40-20-25] into the
block. Remove the roll pin. (Both sides of the idler.)
Remove the block (Item 2) [Figure 40-20-25] from the

axle shaft. (Both sides of the idler.) 1
Figure 40-20-26
P-37968
Remove the snap ring (Item 1) [Figure 40-20-28]. (Both

sides of the idler.)
P-37966
Remove the seal cover (Item 1) [Figure 40-20-26] from

the idler. (Both sides of the idler.)
T190 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Track Idler (Front) Assembly
Track Idler (Front) Disassembly (Cont'd) Figure 40-20-31
Figure 40-20-29
N-18378
N-18376
Press a new bearing into the idler [Figure 40-20-31].
In a press, press the idler axle shaft (Item 1) [Figure 40- Figure 40-20-32
20-29] and one bearing from the idler.
Remove the bearing from the axle shaft.

2
Check axle shaft for wear and replace if needed.
1
Figure 40-20-30
P-37968
Install a snap ring (Item 1) [Figure 40-20-32] to retain the

bearing.
Install the axle shaft (Item 2) [Figure 40-20-32] into the

N-18377 bearing from the opposite side of the idler.
Turn the idler over and press the other bearing out, using
a bearing driver tool [Figure 40-20-30].
T190 Bobcat Loader

Track Idler (Front) Assembly (Cont'd)
Figure 40-20-33
P-37969
With a seal driver, install the seal (Item 1) [Figure 40-20-

N-18380 35] into the idler. (Both sides.)
NOTE: The seals must be installed, so they are

Place the idler, bearing, and axle shaft assembly in a seated against the hub of the idler without
press. distorting the seal surface.
Using a bearing driver tool, press a new bearing over the Figure 40-20-36
axle shaft into the front idler [Figure 40-20-33].
Figure 40-20-34
P-37966
P-37968 Install the seal cover (Item 1) [Figure 40-20-36] on the

idler axle shaft. (Both sides of the idler.)
T190 Bobcat Loader

Track Idler (Front) Assembly (Cont'd)
Figure 40-20-37
N-18383
Install the block (Item 1) [Figure 40-20-37] on the idler

axle shaft and drive the roll pin (Item 2) [Figure 40-20-
37] through the axle shaft. (Both sides of the idler.)
The two blocks must point in the same direction.
T190 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Track Idler (Rear) Removal And Installation
Track Idler (Rear) End Play Specifications Remove the track. (See Track Removal And Installation
on Page 40-20-4.)
LIft and block the loader. (See Procedure on Page 10-10-
1.) Figure 40-20-38

on Page 40-20-4.)
Attach a dial indicator to the track housing frame and

measure the rear idler end play. The specifications are as
follows:
1
Min:.006 1
Nominal:.027
Max:.048
2 3
P-37965 P-37964
Remove the two mount bolts (Item 1) [Figure 40-20-38].
Remove the rear idler from the loader.
Installation: Align the square sides of the idler shaft

(Item 2) [Figure 40-20-38] with the notches in the track
housing (Item 3) [Figure 40-20-38].
Align the holes in the frame with the holes in the shaft.
Install the bolts and tighten to 190 ft.-lbs. (257,6 Nm)

torque.
Track Idler (Rear) Parts Identification
5
1
2
3 4
TRACK IDLER (Rear)
1. Cover 6
2. Seal 4
3 2
3. Snap Ring 1
4. Bearing
5. Idler
6. Axle
PE1569
T190 Bobcat Loader

Track Idler (Rear) Disassembly
Figure 40-20-39
1
P-37972
Remove the snap ring (Item 1) [Figure 40-20-41]. (Both

P-37970 sides of the rear idler.)
Figure 40-20-42
the rear idler. (Both sides of the rear idler.)
Figure 40-20-40
N-18386
In a press, press the axle shaft and one bearing from the
P-37971 rear idler [Figure 40-20-42].
Remove seal (Item 1) [Figure 40-20-40]. (Both sides of

the rear idler.)
T190 Bobcat Loader

Track Idler (Rear) Disassembly (Cont’d)

2
Figure 40-20-43
P-37972
Install a snap ring (Item 1) [Figure 40-20-45].

N-18387
Install the axle shaft (Item 2) [Figure 40-20-45] into the
idler from the opposite side.
Turn the rear idler over and press the old bearing out
[Figure 40-20-43]. Figure 40-20-46
Check the idler and replace as needed.
Track Idler (Rear) Assembly
Figure 40-20-44 1
N-18390
Place the idle, bearing and axle shaft assembly in a

press.
N-18388 Press a new bearing (Item 1) [Figure 40-20-46] over the

axle shaft into the rear idler.
Install a new bearing into the rear idler using a press and
bearing driver tool [Figure 40-20-44].
T190 Bobcat Loader

Track Idler (Rear) Assembly (Cont’d)
Figure 40-20-47
1
P-37970
Install the seal cover (Item 1) [Figure 40-20-49].

P-37972
Install the rear idler assembly in the track housing and
install the two mount bolts.
Install a snap ring (Item 1) [Figure 40-20-47].
Figure 40-20-48
P-37973

48] in the rear idler. (Both sides of the rear idler.)

seated against the hub of the idler without
distorting the seal surface.
T190 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Track Roller Removal And Installation
Track Roller Assembly End Play Specifications Lift and block the loader. (See Procedure on Page 10-10-
1.)
LIft and block the loader. (See Procedure on Page 10-10-
1.) Remove the track. (See Track Removal And Installation
on Page 40-20-4.)
on Page 40-20-4.) Figure 40-20-50
Attach a dial indicator to the track housing frame and

measure the front idler end play. The specifications are
as follows:
Min:.006 1
1 1
Nominal:.027
Max:.048
N-18082
Remove the nuts (Item 1) [Figure 40-20-50] from the

roller shaft. (Both ends of the roller shaft.)
Installation: Tighten the nuts to 300-330 ft.-lbs. (406,8-

443,5 Nm) torque.
Track Roller Parts Identification Remove the roller from the track assembly.
1
2 5
3 4
TRACK ROLLER
1. Cover
2. Seal
3. Snap Ring
6
4. Bearing 4
3 2 1
5. Roller
6. Axle
PE1570
T190 Bobcat Loader

Track Roller Disassembly
Figure 40-20-51
P-37976

P-37974 the roller. (Both sides of the roller.)
Figure 40-20-54
the roller.
Figure 40-20-52
N-18360
Place the mounting nut (Item 1) [Figure 40-20-54] on the

P-37975 shaft.
With a press, press the axle shaft and one bearing from
Remove the seal from the roller (Item 1) [Figure 40-20- the roller [Figure 40-20-54].
52]. (Both sides of the roller.)
T190 Bobcat Loader

Track Roller Disassembly (Cont'd)
Figure 40-20-55
P-37976
Install a new snap ring (Item 1) [Figure 40-20-57] into

N-18361 the roller.
Install the axle shaft into the bearing from the opposite
Turn the roller to the opposite end. side [Figure 40-20-57].
With a bearing driver tool press the remaining bearing out Figure 40-20-58
of the roller [Figure 40-20-55].
Track Roller Assembly
Figure 40-20-56
N-18363
Set in press with axle shaft up [Figure 40-20-58].
N-18362
Check the roller for wear and replace as needed.
Press a new bearing into the roller [Figure 40-20-56].
T190 Bobcat Loader

Track Roller Assembly (Cont'd)
Figure 40-20-59
P-37976

P-37978
Figure 40-20-62
Install a new bearing (Item 1) [Figure 40-20-59] over the

axle shaft.
Figure 40-20-60
P-37977

62] into the roller. (Both sides of the roller.)
N-18365
seated against the hub of the roller without
With a bearing driver tool and a press, press a new distorting the seal surface. [Figure 40-20-62]
bearing into the roller [Figure 40-20-60].
Install the seal cover on the roller. (Both sides of the
roller.)
Install the roller assembly in the track housing.
T190 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Remove the four rear mounting bolts (Item 1) [Figure 40-
20-64] from the track housing mount plate.
Track Housing Removal And Installation
Figure 40-20-65
Figure 40-20-63
2
1
2
P-28211
P-28199
At the rear of the loader remove the two mount bolts

Lift and block the loader. (See Procedure on Page 10-10- (Item 1) [Figure 40-20-65].
1.)
Installation: Tighten the two mounting bolts to 300-330
NOTE: Position the jackstand (Item 1) [Figure 40-20- ft.-lbs. (410-450 Nm) torque.
63] at the front of the loader to allow for track
housing removal. Figure 40-20-66
Remove the track from the loader. (See Track Removal

And Installation on Page 40-20-4.)
1
Remove the hydrostatic motor from the track housing.
(See Removal And Installation on Page 30-20-2.)
Support the track housing.
Remove the four front mounting bolts (Item 2) [Figure

40-20-63] from the track housing mount plate.
Figure 40-20-64
P-28201
1 At the front of the loader remove the two mounting bolts

(Item 1) [Figure 40-20-66].
Remove the track housing from the loader.
Installation: Tighten the two mounting bolts to 300-330

1
P-28200
T190 Bobcat Loader

Track Damage Identification
Cutting Of Steel Cords
Figure 40-20-67
PI-13035
Causes of the damage:
When applied to rubber tracks under the following

P-3864 circumstances, tension in excess of the breaking strength
of the embedded steel cords causes steel cords to be
cut:
Figure 40-20-68
When the rubber track is detracking, the idler or
sprocket rides on the projections of the embedded
metal [Figure 40-20-69].
When the rubber track is detracked, projections of

rubber tracks get stuck between the frame of the
undercarriage.
The rubber track is clogged with stones or foreign

obstacles.
Furthermore, when moisture invades through a cut on

the lug side rubber surface, the embedded steel cords
Steel Cords will corrode. The deterioration of the design strength may
PI-13034 lead to the breaking off of the steel cords.
Prevention:
The following pages show photos and illustrations of
track damage and the probable cause of the damage. It The following preventions should be taken to minimize
is intended to be used for identifying the reason for track the risk of this damage:
damage and how to avoid future track damage.
Periodical checking on site of the recommended track
Damage: tension. (See Track Tension on Page 40-20-1.)
Embedded steel cords are cut off [Figure 40-20-67] Avoiding quick turns on bumpy and rocky fields.
& [Figure 40-20-68].
Drive carefully to avoid having stones and other
Replacement: articles clog the rubber tracks.
Replacement is required [Figure 40-20-67] & [Figure Driving over sharp objects should be avoided. If this
40-20-68]. is impossible, do not make turns while driving over
sharp objects.
T190 Bobcat Loader

Track Damage Identification (Cont'd)
Abrasion Of Embedded Metals

Abrasion
Figure 40-20-70
D D1=0.67D
PI-13037
Replacement:
Replacement is required when the width of the

P-3865 embedded metals (D1) becomes 67% of their original
width (D) [Figure 40-20-71].
Damage: Causes of the damage:
In proportion to the service time, embedded metals When the track rollers, sprockets and idler gears roll over
will gradually wear away by friction [Figure 40-20-70]. the embedded metals, abrasion of embedded metals is
inevitable. The following cases sometimes accelerate
their abrasion:
Rubber tracks are driven with an extraordinary heavy

load on them.
Rubber tracks are used on sandy fields.
Prevention:
As long as rubber tracks are used under normal

operating conditions, abnormal abrasion is unlikely to
occur. The level of abrasion should be carefully checked
when the machines are used for dozing which generate a
heavy load for rubber tracks, and when they are operated
under a sandy field condition for a long time.
T190 Bobcat Loader

Separation Of Embedded Metals

Guide
Figure 40-20-72
PI-13040
When a rubber track is detracked, it becomes stuck

between the guide or the undercarriage frame,
causing the separation of embedded metals [Figure
P-4379 40-20-74].
Damage:
Extraordinary outer forces applied to embedded
metals cause their separation from the rubber track's
body [Figure 40-20-72].
Replacement:
Even a partial separation of embedded metals
requires replacement of the track.
Figure 40-20-73
Idler
Rubber
track
PI-13039

Embedded metals are adhered between the steel cords
and the rubber body. The following cases generate
external forces greater than the adhesion strength,
causing separation of the embedded metals:
When the idler continually rides on the projections of

embedded metals, the embedded metals will
eventually peel off [Figure 40-20-73].
T190 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Separation Of Embedded Metals Due To Corrosion
Track Damage Identification (Cont'd) Figure 40-20-76
Separation Of Embedded Metals (Cont’d)
Figure 40-20-75
Abrasion
P-4378
Damage:
PI-13041
Due to corrosion of embedded metals, the adhesion
to the rubber body deteriorates, resulting in complete
Abnormally worn sprockets as shown will pull separation [Figure 40-20-76].
embedded metals out [Figure 40-20-75].
Replacement:
Prevention:
Even a partial separation of embedded metals
Similar to the prevention against the cutting of the steel requires a rubber track replacement.
cords:
Recommended track tension should be periodically

checked. (See Track Tension on Page 40-20-1.)
Quick turns on bumpy and rocky fields should be

avoided.
If abnormal wear of sprockets is observed, they

should be immediately replaced.
T190 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Cuts On The Lug Side Rubber
Track Damage Identification (Cont'd) Figure 40-20-78
Figure 40-20-77
Embedded metal
Good
Separation of
bonded rubber
cover P-4377
PI-13043
Damage:
Causes of the damage: Cuts on the lug side rubber often occurs as one of the
most typical failure modes [Figure 40-20-78].
Embedded metals are bonded to the rubber body. The
following operating conditions cause embedded metals Replacement:
to corrode, causing deterioration of the bonding, and
finally resulting in separation of the embedded metals When a cut on the lug side rubber reaches the
from the rubber body [Figure 40-20-77]. embedded steel cords, it should be immediately
repaired with cold vulcanization rubber.
Excessively salty fields, like the sea shore
Strong acidic or alkali soil conditions
Compost spread grounds
On tracks that are out of adjustment, the track rollers,

idlers and sprockets will gradually wear the rubber
surface at track roller side, causing exposure of the
embedded metals. Consequently the embedded metals
will corrode resulting in their separation from the rubber
body.
Prevention:
If rubber tracks are used under such field conditions as

described under (Causes of the damage), they should be
washed with plenty of water. After being completely
dried, they should be stored correctly.
When the bonded rubber cover is separated from the

embedded metal projections and the metals in the rubber
body become loose, it is time to consider replacement of
the rubber track.
T190 Bobcat Loader

Figure 40-20-79
Cuts
PI-13045
When rubber tracks drive over projections or sharp

stones in the fields, the concentrated forces applied
cause cuts on the lug side rubber surface. In case of
making turns on projections, the lug side rubber surface
will have an even higher chance to be cut. If the cuts run
through the embedded steel cords, it might result in the
steel cords' breakage due to their corrosion. It is highly
recommended to repair the cuts with cold vulcanization
rubber as soon as they are observed [Figure 40-20-79].
Prevention:
Machine operators are requested to drive with great

attention to the ground's surface especially in terrains of
the following type:
Construction sites
Demolition sites
Paths covered with rocks and wood
Concrete ridges
Stumpy fields
When operating on terrains as mentioned above, high

speed, quick turns and overloading should be avoided.
T190 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Causes of the damage:
Track Damage Identification (Cont'd) Because of wound stress applied to rubber tracks around
the undercarriage parts during operation, the fatigue
Cracks On The Lug Side Rubber Due To Fatigue especially causes cracks on the lug side rubber surface.
Once the cracks occur, they gradually deteriorate with
Figure 40-20-80 even small external cracks. Also when operating near
seashores or under cold temperatures, rubber tracks are
more likely to suffer from ozone cracks.
Prevention:
Rubber tracks are designed with special rubber

compounds to prevent cracks due to fatigue. However,
external injuries on the lug side rubber sometimes cause
more chance of cracking. Machine operators should
observe soil conditions when driving, so as not to cause
external injuries to the lug side rubber. In order to
minimize the occurrence of ozone cracks, attention
should be paid to the following instructions for
maintenance:
P-4382
Avoid exposing stored tracks to direct sun light.
Figure 40-20-81 Avoid exposing stored tracks to direct rain and snow
fall.
Store tracks in well ventilated warehouses.
Use the tracks at least once a month.
P-4380
Damage:
Small cracks around the root of the lug as a result from

operation fatigue [Figure 40-20-80] & [Figure 40-20-81].
Replacement:
When the cracks reach so deep that they expose the

steel cords, track replacement is required.
T190 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Replacement:
Track Damage Identification (Cont'd) No replacement is required.
Lug Abrasion Causes of the damage:
Figure 40-20-82 Lug abrasion is more or less inevitable. Even if lug

abrasion is proceeding, the rubber track can be used.
However, as the traction performance deteriorates
accordingly, it is highly recommended to replace the
abraded tracks with new ones when the lug height
becomes less than 5 MM.
Prevention:
In order to prevent the rubber track from abnormal or

premature abrasion, the following operating conditions
should be avoided:
Making quick and repeated turns on concrete and

asphalt roads
P-4381
Driving up and down hilly paths with slippage
Figure 40-20-83 Making frequent turns on paths covered with rocks
and wood
Lug abrasion
PI-13049
Damage:
As its service time proceeds, the lug side inevitably

undergoes abrasion [Figure 40-20-82] & [Figure 40-
20-83].
T190 Bobcat Loader

Cracks And Cuts On The Lug Side Rubber

Crack at the edge of Cut on lug side
Figure 40-20-84 embedded metal rubber
PI-13051
When rubber tracks drive over sharp projections,

CD-13050 intensive stress is applied to the lug side rubber surface,
especially at the edges of embedded metals, causing
cracks and cuts in the area around the embedded metals
Damage: [Figure 40-20-85].
Sometimes cracks and cuts on the lug side rubber at Prevention:

the edges of the embedded metals can be observed
[Figure 40-20-84]. To avoid extensive stress applied to the lug root where
metals are embedded, machine operators are requested
Replacement: to avoid driving over stumps and ridges.
Basically, no replacement is required unless the cuts on

the lug side rubber are discovered all around the edges
of the embedded metals, as this will result in a complete
cut off.
T190 Bobcat Loader

Abrasion Of The Track Roller Side

Track roller
Figure 40-20-86
Abrasion
PI-13053
The abrasion of the track roller side rubber surface

P-4383 occurs because of sand and gravel being clogged
between the rubber and the outside surface of the track
rollers. The stress pushes the sand and gravel against
Damage: the side of the rubber track to cause the abrasion [Figure
40-20-87].
The rubber surface on which track rollers run is
gradually abraded. It will end in the exposure of the The level of abrasion is highly dependent on terrain
embedded metals [Figure 40-20-86]. conditions. A higher level of abrasion will occur when the
rubber tracks are operated in fields covered with many
Replacement: stones and gravel. Small stones hardened with mud,
stuck to the track rollers increase the abrasion level. After
It is recommended to replace the rubber track when an extended period of abrasion, it will be more likely for
more than half of the embedded metals are exposed embedded metals to catch moisture through the
completely exposed. inside steel cords, which can cause breakage of steel
cords and separation of the metals from the rubber body.
Prevention:
After operation in wet fields containing many small

stones, wash off the mud that is stuck to the track rollers
completely. When operating on gravel paths and stony
grounds, machines should be driven slowly and the
turning radius should be big enough to prevent stones
and gravel from getting stuck to the track roller side
rubber.
T190 Bobcat Loader

Cuts On The Edges Of Track Roller Side
Figure 40-20-88
PI-13056
This damage is caused by objects on the field or by

P-4384 interference with the machine frame.
In case of damage by objects on the operating ground:

Figure 40-20-89
The edges of rubber track are often deformed largely
due to a bumpy ground surface, stones and other
objects, which cause extensive stress on the edges
resulting in the damage. Especially, when a machine
drives over concrete ridges, this type of damage
Edge Edge easily occurs [Figure 40-20-90].
PI-13055
Damage:
Both edges of a rubber track have no special

reinforcements. It sometimes occurs during operation
that they are cut or torn off [Figure 40-20-88] &
[Figure 40-20-89].
Replacement:
In such case, the rubber track does not have to be

replaced.
T190 Bobcat Loader

Cuts On The Edges Of Track Roller Side
Figure 40-20-91
Cut
Tear
PI-13057
In case of damage by interference with the machine

frame
If a machine continues operating with rubber tracks

being detracked, the rubber tracks may get caught up
in the machine frame or undercarriage parts resulting
in damage. Furthermore, when a machine travels
along side slopes, the rubber tracks are deformed so
much that they come into contact with the machine
frame and undercarriage parts, which causes cutting,
gouging and rubbing of rubber tracks in the end
[Figure 40-20-91].
Prevention:
When traveling, a machine operator should be careful not

to drive over any projections on the ground. He should
also prevent rubber tracks from coming into contact with
concrete walls, ditches and ridges. If rubber tracks are
detracked, the machine should be stopped immediately
for retracting.
T190 Bobcat Loader

MAIN FRAME
BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-40-1
Bob-Tach Lever And Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-40-2
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-40-1 SAFETY &
MAINTENANCE
CONTROL HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-110-1
Control Lever Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-110-1
Control Lever Removal And Installation. . . . . . . . . . . . . . . . . . . . . . .50-110-1
CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) SELCTABLE

HAND/FOOT CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-111-1
Components Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-111-1 DRIVE
Control Handle Disassembly and Assembly . . . . . . . . . . . . . . . . . . . 50-111-6 SYSTEM
Control Handle Removal and Installation. . . . . . . . . . . . . . . . . . . . . . 50-111-5
Control Lever Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-111-8
Control Lever Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . 50-111-6
Handle Sensor Removal And Installation . . . . . . . . . . . . . . . . . . . . . 50-111-2 MAIN FRAME
CONTROL HANDLE (SELECTABLE JOYSTICK CONTROL) (SJC) . . .50-112-1

Lever Assembly Removal (Right & Left) . . . . . . . . . . . . . . . . . . . . . .50-112-3 ELECTRICAL
Joystick Removal (Right & Left). . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-112-2 SYSTEM &
Joystick Testing (Right & Left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-112-1 ANALYSIS
CONTROL PANEL (ADJUSTABLE PINTLES) . . . . . . . . . . . . . . . . . . . .50-101-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-101-1 ENGINE
Linkage Neutral Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-101-13 SERVICE
Linkage Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .50-101-7
Linkage Travel Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-101-17
Pintle Arm Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . .50-101-11
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-101-2 SPECIFICATIONS
Shaft Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .50-101-6
Shaft Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-101-5
Shock Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-101-5
CONTROL PANEL (NON-ADJUSTABLE PINTLES). . . . . . . . . . . . . . . .50-100-1

Linkage Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-100-8
Linkage Neutral Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-100-12
Linkage Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .50-100-5
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-100-1
Shaft Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .50-100-4
Shaft Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-100-4
Shock Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-100-4
CONTROL PANEL (SELECTABLE JOYSTICK CONTROL) (SJC). . . . .50-102-1

Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-102-1
T190 Bobcat Loader

MAIN FRAME (CONT’D)
CONTROL PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-90-1

Crossbar Linkage Removal And Installation . . . . . . . . . . . 50-90-2
Lift Foot Pedal Linkage Removal And Installation . . . . . . . 50-90-3
Pedal Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-90-1
Tilt Foot Pedal Linkage Removal And Installation . . . . . . . 50-90-4
CONTROL PEDALS (ACS). . . . . . . . . . . . . . . . . . . . . . . . . . . 50-91-1

Foot Pedal Linkage Disassembly And Assembly. . . . . . . . 50-91-3
Foot Pedal Removal And Installation . . . . . . . . . . . . . . . . . 50-91-2
Foot Sensor Removal And Installation. . . . . . . . . . . . . . . . 50-91-1
LIFT ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-50-1

FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-80-1

Fuel Fill Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-80-2
Fuel Level Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-80-2
Fuel Pickup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-80-3
OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-20-1

Gas Cylinder Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . 50-20-3
Gas Cylinder Removal And Installation . . . . . . . . . . . . . . . 50-20-1
OPERATOR SEAT (SUSPENSION) . . . . . . . . . . . . . . . . . . . . 50-30-1

Back Removal And Installation . . . . . . . . . . . . . . . . . . . . . 50-30-4
Cushion Removal And Installation . . . . . . . . . . . . . . . . . . . 50-30-2
Shock Removal And Installation . . . . . . . . . . . . . . . . . . . . 50-30-4
Slide Rail Removal And Installation . . . . . . . . . . . . . . . . . . 50-30-2
3-Point Seat Belt Removal And Installation . . . . . . . . . . . . 50-30-5
POWER BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-41-1

Power Bob-Tach Lever And Wedge . . . . . . . . . . . . . . . . . . 50-41-2
REAR DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-70-1

Adjusting The Striker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-70-2
Latch Removal and Installation . . . . . . . . . . . . . . . . . . . . . 50-70-3
Striker Disassembly and Assembly . . . . . . . . . . . . . . . . . . 50-70-2
Striker Removal and Installation . . . . . . . . . . . . . . . . . . . . 50-70-2
REAR GRILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-60-1

SEAT BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-10-1

Assembling Components . . . . . . . . . . . . . . . . . . . . . . . . . . 50-10-3
Compression Spring Disassembly And Assembly . . . . . . . 50-10-5
T190 Bobcat Loader

SEAT BAR Figure 50-10-3
Figure 50-10-1
P10564 P10563
Loosen the nut (both sides) at the front corners of the

N-19225 operator cab [Figure 50-10-3].
Remove the nuts and plates (both sides) [Figure 50-10-

Raise the seat bar (Item 1) [Figure 50-10-1]. 3].
Figure 50-10-2 Installation: Tighten the nuts to 40-50 ft.-lbs. (54-68 Nm)
torque.
Figure 50-10-4
N-18463
Disconnect the seat bar sensor (Item 1) [Figure 50-10-2]

P-24481
from the cab harness.
Lower the seat bar. Lift on the grab handle and bottom of the operator cab
slowly until the cab is all the way up and the latching
mechanism engages [Figure 50-10-4].
T190 Bobcat Loader

SEAT BAR (CONT'D) Figure 50-10-6
Figure 50-10-5
N-19224
Remove the seat bar (Item 1) [Figure 50-10-6] from the

P-24791 operator cab.
Reverse the above procedure to install the seat bar into

Remove the seat bar mounting nuts (Item 1) [Figure 50- the operator cab.
10-5] (both sides).
Installation: Tighten the nuts to 28 ft.-lbs. (38 Nm)

torque.

T190 Bobcat Loader

Assembling Components
Figure 50-10-7
5 6
4 8
4 9
5
7 3
3 6
2 10
2 9 8
10
1 7
1
N-19383
N-19219
Assemble the parts as shown for the left side of the seat
bar pivot assembly [Figure 50-10-7] & [Figure 50-10-8].
Seat Bar Mount (Item 1)

Mounting Bolt (Item 2)
Keyed Plastic Bushing (Item 3)
Seat Bar (Item 4)
Magnetic Busing Assembly (Item 5)
Pivot Bushing (Item 6)
Sensor Bracket (Item 7)
Sensor Mounting Nut (Item 8)
Sensor Mounting Bolt (Item 9)
Mounting Nut (Item 10)
Installation: Tighten the mounting bolt (Item 2) [Figure

50-10-7] & [Figure 50-10-8] to 50-70 in.-lbs. (5,6-7,9
Nm) torque.
T190 Bobcat Loader

Assembling Components (Cont'd)
Figure 50-10-9
5
6
4
4
5
3 3
2 6
2 7 7
1
1
N-19340
N-19220
Assemble the parts as shown for the right side of the seat
bar pivot assembly [Figure 50-10-9] & [Figure 50-10-
10].
Seat Bar Mount (Item 1)

Mounting Nut (Item 2)
Pivot Bushing (Item 3)
Spacer Bushing (Item 4)
Seat Bar (Item 5)
Keyed Plastic Bushing (Item 6)
Mounting Bolt (Item 7)
Installation: Tighten the mounting bolt (Item 7) [Figure

50-10-9] & [Figure 50-10-10] to 50-70 in.-lbs. (5,6-7,9
Nm) torque.
T190 Bobcat Loader

Compression Spring Disassembly And Assembly 7

6
Figure 50-10-11
5
4 6
2
1
N-19384
Turn the bolt (Item 1) [Figure 50-10-11] & [Figure 50-10-

12] out of the clevis.
Assembly: Apply LOCTITE #518 adhesive to the bolt

threads. Adjust the compression spring by turning the
bolt in past the end of the clevis three turns.
NOTE: For procedures requiring the use of LOCTITE

#518 adhesive, thoroughly clean and dry
affected parts before the application of
LOCTITE #518.
Disassemble and assemble the seat bar compression

N-19222 spring and parts as shown in Fig. [Figure 50-10-12].
Bolt (Item 1)
Bushing (Item 2)
Spring (Item 3)
Clevis (Item 4)
Retaining Pin (Item 5)
Pin (Item 6)
Bushing (Item 7)
T190 Bobcat Loader

OPERATOR CAB Figure 50-20-2
Gas Cylinder Removal And Installation
WARNING 1
Cylinder contains high pressure gas. Do not open.

Opening cylinder can release rod and cause injury or
death.
W-2113-0288
P1518 P1528
WARNING
Remove the cab nut and holddown plate (Item 1) [Figure
50-20-2] (both sides).
torque.
W-2059-0598
Figure 50-20-3
Figure 50-20-1
1
P-48261
P-48265
Remove the operator cab stop (Item 1) (both sides)

[Figure 50-20-1]. Install a strap (Item 1) [Figure 50-20-3] to the cab
handles to prevent the cab from falling forward.
(See Raising The Operator Cab on Page 10-30-1.), to

release the tension on the gas cylinder.
T190 Bobcat Loader

OPERATOR CAB (CONT’D) Figure 50-20-6
Gas Cylinder Removal And Installation (Cont'd)
Figure 50-20-4
SINGLE GAS CYLINDER
N-19184
1
P-48262A Rotate the mounting bracket forward to relieve any

remaining tension on the gas cylinder(s) [Figure 50-20-
6].
Figure 50-20-5
Remove the front bolt (Item 1) [Figure 50-20-6] from the
DUAL GAS CYLINDER gas cylinder mounting bracket.
Installation: Tighten the bolts to 100-130 in.-lbs. (11,3-

14,7 Nm) torque.
1 2
P-43354A
Loosen the front bolt (Item 1) and remove the rear bolt
(Item 2) [Figure 50-20-4] and [Figure 50-20-5] from the
gas cylinder mounting bracket.
T190 Bobcat Loader

OPERATOR CAB (CONT’D) Gas Cylinder Disassembly
Gas Cylinder Removal And Installation (Cont'd) Figure 50-20-9
Figure 50-20-7
SINGLE GAS CYLINDER
1 2
1
P1008
N-20618
Remove the clevis (Item 1) and washer (Item 2) [Figure
50-20-9] from the end of the gas cylinder.
Figure 50-20-8
Remove the gas cylinder from the outer housing.
DUAL GAS CYLINDER
Figure 50-20-10
P-39601
Remove the retaining pin(s) (Item 1) [Figure 50-20-7]

P1006
and [Figure 50-20-8] from the top pivot pin(s).
Remove the gas cylinder(s) (Item 2) [Figure 50-20-7] Assembly: Install a replacement cylinder inside the
and [Figure 50-20-8] from the operator cab. cylinder housing.
Reverse the above procedure to install the gas cylinders Apply a small amount of LOCTITE 242 on the threads of
onto the operator cab. the cylinder rod [Figure 50-20-10].
Reinstall the washer and clevis on the cylinder rod.
T190 Bobcat Loader

WARNING
AVOID INJURY OR DEATH 1
Attach a chain hoist to the grab handles of the
operator cab before removing the operator cab gas
cylinders. If the operator cab is tilted forward without
the gas cylinders operational, the cab will fall and
could cause injury or death.
W-2245-0796
P-43362
Figure 50-20-11
Remove bolt (Item 1) [Figure 50-20-12] from the cab
ground.
Remove any sta-straps connected to the harness

[Figure 50-20-12].
P-48265A
Remove the operator cab gas cylinder(s). (See Gas

Cylinder Removal And Installation on Page 50-20-1.)
Remove the heater unit from the cab (if equipped). (See
Use the hoist connected to the operator cab grab handles

to lower or (raise) the operator cab when the gas
cylinders are disconnected [Figure 50-20-11].
T190 Bobcat Loader

Figure 50-20-13
1 1
P-39601
Remove the operator cab gas cylinder(s) (Item 1)

P-48263 [Figure 50-20-15]. (See Gas Cylinder Removal And
Figure 50-20-14 Lower the cab.
Figure 50-20-16
P-48264
P-48267
Disconnect all harness(s) (Item 1) [Figure 50-20-13]
[Figure 50-20-14] that connects the mainframe to the
cab. The number of connectors will vary depending on Remove the rear mounting nut and bolt (Item 1) [Figure
the options equipped on your loader. 50-20-16] (both sides) and nut from the operator cab.
Installation: Tighten the bolt and nut to 25-35 ft.-lbs. (34-

47 Nm) torque.
T190 Bobcat Loader

OPERATOR CAB (CONT’D)
Figure 50-20-17
1 2 3
N-20627A P-48266A
Connect the slings (Items 1, 2 and 3) [Figure 50-20-17]

to a chain hoist.
Remove the operator cab from the loader.
Reverse the above procedure to install the operator cab.
T190 Bobcat Loader

OPERATOR SEAT (SUSPENSION) Figure 50-30-3
Figure 50-30-1
1 2
N-20974
NOTE: Assure seat tethers are securely fastened to

N-20647 seatbelt studs (Item 1) and seat rail studs
(Item 2) [Figure 50-30-3].
Raise the operator cab. (See Raising The Operator Cab Figure 50-30-4
on Page 10-30-1.)
Remove the four seat mounting nuts (Item 1) [Figure 50-

30-1] and washers from the operator seat mounting
studs.
Installation: Tighten the mounting nuts to 20 ft.-lbs. (27

Nm) torque.
Figure 50-30-2
N-20973
NOTE: Verify the front two seat rail studs have

washers attached (Item 1) [Figure 50-30-4].
P10564 P10563
Lower the cab and install one of the mounting washer

and nut [Figure 50-30-2].
NOTE: With the seat removed the cab will raise.
Reverse the removal procedure to install the operator

seat.
T190 Bobcat Loader

OPERATOR SEAT (SUSPENSION) (CONT’D) Cushion Removal And Installation
Slide Rail Removal And Installation Figure 50-30-6
Figure 50-30-5
1 1
2 2
1
1
N-18579
N-18587
Press the two buttons (Item 1) [Figure 50-30-6] &
[Figure 50-30-7] and lift the seat cushion.
on Page 10-30-1.)
Remove the operator seat. (See Removal And

Remove the two slide rail mounting bolts (Item 1) [Figure

50-30-5].
Remove the slide rail (Item 2) [Figure 50-30-5] from the

bottom of the seat frame.

seat slide rail.
T190 Bobcat Loader

OPERATOR SEAT (SUSPENSION) (CONT’D) Figure 50-30-9
Cushion Removal And Installation (Cont’d)
Figure 50-30-7
1 1
N-18580
Inspect the seat ride adjustment [Figure 50-30-9].

N-18582
seat back.
Figure 50-30-8
N-18581
Remove the cushion (Item 2) [Figure 50-30-7] from the

seat frame (Item 1) [Figure 50-30-8].
T190 Bobcat Loader

OPERATOR SEAT (SUSPENSION) (CONT’D) Shock Removal And Installation
Back Removal And Installation Figure 50-30-12
Figure 50-30-10
2
1
P-43118
N-18583
on Page 10-30-1.)
Pull the seat back adjustment lever (Item 1) [Figure 50-
30-10] and tilt the seat back all the way forward. Remove the operator seat. (See Removal And
Figure 50-30-11
Remove the seat shock mounting bolts (Item 1) [Figure
50-30-12] (Both ends.)
Remove the seat shock (Item 2) [Figure 50-30-12].

seat shock.
1 1
N-18578
Remove the two mounting screws (Item 1) [Figure 50-

30-11] from the seat back and remove the back.

seat back.
T190 Bobcat Loader

OPERATOR SEAT (SUSPENSION) (CONT’D) Figure 50-30-14
3-Point Seat Belt Removal And Installation

on Page 10-30-1.)
Remove the operator seat. (See Removal And 2

Figure 50-30-13 1
3
2
P16284
Remove the seat belt retractor (Item 2) [Figure 50-30-

1 14]
3 Installation: Be sure tether strap (Item 3) [Figure 50-30-

14] is on the seat belt stud behind the seat belt retractor.
P16285
Remove the end release buckle (Item 2) [Figure 50-30-

13]
Installation: Be sure tether strap (Item 3) [Figure 50-30-

13] is on the seat belt stud behind the end release
buckle.
T190 Bobcat Loader

OPERATOR SEAT (SUSPENSION) (CONT’D)
3-Point Seat Belt Removal And Installation (Cont’d)
Figure 50-30-15
OUTSIDE OF CAB
P16131
Remove the mounting bolt (Item 1) [Figure 50-30-15]
Figure 50-30-16
1 2
P16126
INSIDE OF CAB
P16128
Remove the shoulder harness retractor (Item 1) [Figure

50-30-16]
Installation: Line up the bolt (Item 1) [Figure 50-30-15]

with the mounting bracket (Item 2) [Figure 50-30-16] on
the inside of the cab.
T190 Bobcat Loader

BOB-TACH Figure 50-40-3
Figure 50-40-1
P-48132
Remove the grease zerk (Item 1) (both sides)

N-18544 [Figure 50-40-3] out of the Bob-Tach frame. This allows
grease to escape when driving the pivot pins into the
Bob-Tach frame.
Tilt the Bob-Tach forward, so it is parallel to the floor. Put
blocks (approximately 3 inches) under each side of the
Bob-Tach [Figure 50-40-1]. Figure 50-40-4
Lower the Bob-Tach onto the blocks.

nut from the tilt cylinder rod end pin (both sides).
Installation: Tighten the retainer bolt and nut to 25-30 ft.-

Figure 50-40-2
1
N-18547
1
2
Strike the head of the bolt (Item 1) [Figure 50-40-4] to
push the pivot pin into the Bob-Tach frame.
Remove the bolt.
Use a long punch to push the pivot pin all the way into the
N-18545 Bob-Tach.
Remove the Bob-Tach from the lift arms.

Remove the pivot pin (Item 1) [Figure 50-40-2] from the
tilt cylinder rod end (both sides).
Remove the Bob-Tach pivot pin (both sides).
Remove the tilt cylinder rod end from the Bob-Tach (both
sides).
Loosen the bolt (Item 2) [Figure 50-40-2] at the Bob-

Tach pivot pin.
Installation: Tighten the bolt to 175-190 ft.-lbs. (240-260

Nm) torque.
T190 Bobcat Loader
BOB-TACH (CONT’D) Figure 50-40-7
Bob-Tach Lever And Wedge
Figure 50-40-5
1
N-18560
1
Remove the Wedge (Item 1) [Figure 50-40-7].
N-18558
Always replace bent or broken wedges.
Use the following procedure to remove and install the Figure 50-40-8
Bob-Tach lever (Item 1) [Figure 50-40-5], spring and
wedge.
Figure 50-40-6
1
3
2
1
N-18561
Remove the lever mounting nut (Item 1), washer (Item 2),
N-18559 spring (Item 3) and lever (Item 4) [Figure 50-40-8].

Use a punch and hammer, remove the roll pin (Item 1) torque.
[Figure 50-40-6] from the Bob-Tach Wedge and spring
clevis.
T190 Bobcat Loader

BOB-TACH (CONT’D)
Bob-Tach Lever And Wedge (Cont’d)
Figure 50-40-9
2 4
3
N-20625
If the bolt (Item 1), handle pivot (Item 2), spring (Item 3),
or clevis (Item 4) [Figure 50-40-9] are damaged, put the
assembly in a vise.
Remove the bolt and replace the damaged parts as

needed.
Figure 50-40-10
N-18563
Use a punch and hammer to drive the roll pin (Item 1)

[Figure 50-40-10] flush with the face of the Bob-Tach.
Reverse the removal procedure to install the Bob-Tach

lever and wedge [Figure 50-40-10].
T190 Bobcat Loader

POWER BOB-TACH Figure 50-41-2
Figure 50-41-1 1
2 3
P-48185
1
Remove the pivot pin (Item 1) [Figure 50-41-2] from the
P-48131
tilt cylinder rod end (both sides).
Remove the tilt cylinder rod end from the Bob-Tach (both
Tilt the Bob-Tach forward, so it is parallel to the floor. Put sides).
blocks (approximately 3 inches) under each side of the
Bob-Tach [Figure 50-41-1]. Loosen the bolt (Item 2) [Figure 50-41-2] at the Bob-
Tach pivot pin.
Lower the Bob-Tach onto the blocks.
Installation: Tighten the bolt to 175-190 ft.-lbs. (240-260
Remove the hoses to the cylinder fittings Nm) torque.
[Figure 50-41-1].
Figure 50-41-3
NOTE: The hose with the 45° end (Item 1)
[Figure 50-41-1] is connected to the base end
fitting on the cylinder.
Remove the hose clamp on the hoses and use the bolt
(Item 2) [Figure 50-41-1] on the tilt cylinder pivot pin to
secure the clamp.
1
nut from the tilt cylinder rod end pin (both sides).
Installation: Tighten the retainer bolt and nut to 25-28 ft.-

P-48132
Remove the grease zerk (Item 1) (both sides)

[Figure 50-41-3] out of the Bob-Tach frame. This allows
the grease to escape when driving the pivot pins in to the
Bob-Tach frame.
T190 Bobcat Loader

POWER BOB-TACH (CONT’D) Figure 50-41-6
Figure 50-41-4
1
1
N-18559
Use a punch and hammer, remove the roll pin (Item 1)

N-18547 [Figure 50-41-6] from the Bob-Tach Wedge and spring
clevis.
Strike the head of the bolt (Item 1) [Figure 50-41-4] to Figure 50-41-7
push the pivot pin into the Bob-Tach frame.
Remove the bolt.
Use a long punch to push the pivot pins all the way into
the Bob-Tach frame.
Remove the Bob-Tach from the lift arms. 1
Remove the Bob-Tach pivot pin (both sides).
Power Bob-Tach Lever And Wedge
Figure 50-41-5
N-18560
Remove the Wedge (Item 1) [Figure 50-41-7].
Always replace bent or broken wedges.
P-48135
Use the following procedure to remove and install the

Bob-Tach lever (Item 1) [Figure 50-41-5], spring and
wedge.
T190 Bobcat Loader

POWER BOB-TACH (CONT’D) Figure 50-41-9
Power Bob-Tach Lever And Wedge (Cont’d)
Figure 50-41-8
4
1
2
3 2
N-20625
3
5 If the bolt (Item 1), handle pivot (Item 2), spring (Item 3),
4
P-48135 or clevis (Item 4) [Figure 50-41-9] are damaged, put the
assembly in a vise.
Remove the washers and bolts (Item 1) [Figure 50-41- Remove the bolt and replace the damaged parts as
8]. needed.
Installation: Tighten the bolts to 25-28 ft.-lbs. (34-38 Figure 50-41-10

Nm) torque.
Remove the cylinder off the lever pivots. Position the rod
end to the left with the grease fitting holes to the top
[Figure 50-41-8].
Remove the lever mounting nut (Item 2), washer (Item 3),
spring (Item 4) and lever (Item 5) [Figure 50-41-8]. 1

torque.
N-18563
Use a punch and hammer to drive the roll pin (Item 1)

[Figure 50-41-10] flush with the face of the Bob-Tach.
Reverse the removal procedure to install the Power Bob-

Tach lever and wedge [Figure 50-41-10].
T190 Bobcat Loader

LIFT ARMS Remove the lift cylinder rod pin (Item 2) [Figure 50-50-2].
Removal And Installation Figure 50-50-3
Note: When installing new lift arms, It may be

necessary to spread the lift arms apart or pull
them closer together to get all of the pivot
pins in place.
1
Roll the Bob-Tach fully forward. Stop the engine.
2
Figure 50-50-1
P-45258
Remove the retainer bolt and nut (Item 1) [Figure 50-50-

1 3] from the left side, rod end, lift cylinder pin.
Installation: Tighten retainer bolt and nut to 25-28 ft.-lbs.

(34-38 Nm) torque.
P-45367 Remove the lift cylinder rod pin (Item 2) [Figure 50-50-3].
Figure 50-50-4
At the right side of the loader, mark the two tilt hoses for
proper installation.
Disconnect and cap the two tilt hoses (Item 1) [Figure

50-50-1] from the tubelines (right side of machine).
Figure 50-50-2
P-45365
2
P-45363

2] from the right side, rod end lift cylinder.

(34-38 Nm) torque.
T190 Bobcat Loader

LIFT ARMS (CONT'D) Figure 50-50-7
Figure 50-50-5
P-45366
Install a floor jack (Item 1) [Figure 50-50-7] under the

P-45364 front of the lift arms, and raise the lift arms 3-4 inches.
Figure 50-50-8
Figure 50-50-6
P-45422
P-34360 Install two lift straps (Item 1) [Figure 50-50-8] on the lift
arms as shown.
Remove the front auxiliary coupler mounting bolts (Item NOTE: Position the lift straps as shown in [Figure 50-
1) [Figure 50-50-6] 50-8] to balance the lift arms for removal and
installation.
T190 Bobcat Loader

LIFT ARMS (CONT'D)
Figure 50-50-9
P-45259

9]. (Both sides.)

(34-38 Nm) torque.
Remove the lift arm pivot pin (Item 2) [Figure 50-50-9].

(Both sides.)
Remove the lift arms from the loader.
Remove the Bob-Tach. (See Removal And Installation on

Page 50-40-1.)
Remove the tilt cylinders from the lift arms. (See

T190 Bobcat Loader

REAR GRILL Figure 50-60-3
Figure 50-60-1
2
P-48130
Installation: Line up the tab (Item 1) on the grill with the

P-48251 slot (Item 2) [Figure 50-60-3] on the loader mainframe.
Insert the tab fully and then push down.
Open the rear door. Reverse the removal procedure to install the grill.
Figure 50-60-2
P-48252
Lift up on the rear grill (Item 1) [Figure 50-60-1] and

[Figure 50-60-2].
Lift the grill away from the loader.
T190 Bobcat Loader

REAR DOOR Connect a chain hoist (Item 2) [Figure 50-70-2] to the
lifting chain.
Figure 50-70-3
Figure 50-70-1
2
2
P-34606
P-48519
Remove the top and bottom door hinge mounting bolts

Disconnect the light harness connector (Item 1) [Figure (Item 1) [Figure 50-70-3] and nuts.
50-70-1] from the engine harness.
NOTE: Install the door stop (Item 2) and the door stop
Remove both rear lights (Item 2) [Figure 50-70-1] from retainer (Item 3) in the top hinge as shown
the door. (See Rear Removal And Installation on Page [Figure 50-70-3].
60-60-2.)
Installation: Tighten the mounting bolts and nuts to 25-
Figure 50-70-2 28 ft.-lbs. (34-38 Nm) torque.
Lift the door away from the loader frame and put the door
flat on the floor.
2
P-34588
Secure the chain hooks (Item 1) [Figure 50-70-2] to the

door as shown.
T190 Bobcat Loader

REAR DOOR (CONT’D) Adjusting The Striker
Striker Removal and Installation
Figure 50-70-4
WARNING
1 Never service or adjust the machine when the engine
is running unless instructed to do so in the manual.
W-2012-0497
Figure 50-70-6
1
1
P-31126
Remove the two striker mount bolts (Item 1) [Figure 50-

70-4].
Remove the striker assembly from the loader. 1
Striker Disassembly and Assembly

P-31126
Figure 50-70-5
Loosen the striker assembly mount bolts (Item 1) [Figure
50-70-6].
2 2
3 Align the striker assembly in the center of the mounting
holes.
NOTE: Tighten the striker assembly, top mount bolt

only, until it will hold the striker assembly in
the center of the mounting slots.
4
1 Close the rear door. (This will align the striker assembly
to the correct position.)
Open the door.

P-31320
Tighten both striker mount bolts (Item 1) [Figure 50-70-
6].
Remove the lock nut (Item 1) [Figure 50-70-5].
Close the rear door.
Remove the rollers (Item 2) and the spacer (Item 3) from
the bolt (Item 4) [Figure 50-70-5].
Check the parts for wear and replace as needed.
T190 Bobcat Loader

REAR DOOR (CONT’D) Figure 50-70-9
Latch Removal and Installation
Figure 50-70-7
1
P-31128
1 Remove the door handle (Item 1) [Figure 50-70-9] from

P-31125 the rear door.
Disconnect the spring (Item 1) [Figure 50-70-7] from the

rear door.
Remove the bolt and nut (Item 2) [Figure 50-70-7] from

the latch.
Figure 50-70-8
1
P-31127
Remove the spring (Item 1) [Figure 50-70-8] from the

door handle.
Remove the spring (Item 2) [Figure 50-70-8] from the

door latch.
Remove the door latch (Item 3) [Figure 50-70-8] from the

door handle.
T190 Bobcat Loader

FUEL TANK Figure 50-80-3

2
Figure 50-80-1
1 P-28143

P-28152 3] from the battery holder.
Remove the battery holder (Item 2) [Figure 50-80-3]

Remove left access cover (Item 1) [Figure 50-80-1] from the loader.
which is located from the rear of the machine below the
undercarriage. Figure 50-80-4
Figure 50-80-2
1
1 1
P-28144
P-28153
Remove the mounting bolts (Item 1) [Figure 50-80-4]
from the fuel tank retainer bracket.
Drain the fuel from the tank through the fuel drain (Item 1)
[Figure 50-80-2].
Remove the engine/hydrostatic pump assembly from the

T190 Bobcat Loader

FUEL TANK (CONT'D) Fuel Fill Screen
Removal And Installation (Cont'd) Figure 50-80-7
Figure 50-80-5
1 2
1
P13874A
P-28145
Remove the clamp (Item 1) and remove the fuel fill hose
(Item 2) [Figure 50-80-7] from the tank.
Disconnect fuel sender (Item 1) [Figure 50-80-5].
Disconnect fuel vent hose (Item 2) [Figure 50-80-5].
Disconnect fuel fill hose (Item 2) [Figure 50-80-7].
Remove tank from loader.
Fuel Level Sender
Figure 50-80-6
P-28145
Disconnect fuel level sender (Item 1) [Figure 50-80-6].
Loosen the fuel level sender (Item 2) [Figure 50-80-6]

with a wrench.
Turn the fuel level sender out and remove it from the fuel
tank. Check the fuel level sender for damage and replace
if necessary.
Installation: Tighten the fuel level sender to 50-60 in.-

lbs. (5,7-6,8 Nm) torque.
T190 Bobcat Loader

FUEL TANK (CONT'D) Figure 50-80-10
Fuel Fill Screen (Cont’d)
Figure 50-80-8
P-28150
Remove fuel supply screen (Item 1) [Figure 50-80-10]

P13875A from the hose. (If so equipped.)
Check screen for damage, and replace if necessary.

Remove the fuel fill screen (Item 1) [Figure 50-80-8]
from the tank. Check the screen for damage and replace
if necessary.
Fuel Pickup Screen
Figure 50-80-9
P-28149
Disconnect fuel hose (Item 1) [Figure 50-80-9] from

fitting (Item 2) [Figure 50-80-9].
Remove fitting (Item 2) [Figure 50-80-9] and grommet

from the tank.
Remove fuel supply hose assembly from the tank.
T190 Bobcat Loader

CONTROL PEDALS Figure 50-90-2
Figure 50-90-1 1
P-34375

P-26008 2] from the pedal mounting bracket.
Remove the pedal assembly from the loader.

Remove the bolt (Item 1) [Figure 50-90-1] and nut from
the pedal linkage. Pedal Adjustment
Installation: Tighten the bolt and nut to 21-25 ft.-lbs. (28- After installing the pedal, adjust the pedal so that there is
34 Nm) torque. clearance under the rear of the pedal. The valve spool
must travel full stroke without the pedal hitting the floor
Check the rubber bushing in the pedal for wear and panel.
replace as needed.
T190 Bobcat Loader

CONTROL PEDALS (CONT'D) Figure 50-90-4
Crossbar Linkage Removal And Installation
P-24758
WARNING Remove the bolt and nut (Item 1) [Figure 50-90-4] to

disconnect the lift pedal linkage from crossbar.
Figure 50-90-5
W-2059-0598
Figure 50-90-3
1 1
P-24757
Remove the hairpin clip and cross-pin from the control

valve lift spool (Item 1) [Figure 50-90-5].
P-24756 Disconnect the crossbar from the control valve.
10-20-1.)

on Page 10-30-1.)
Remove the crossbar pivot bolt (Item 1) [Figure 50-90-

3].
T190 Bobcat Loader

CONTROL PEDALS (CONT'D) Lift Foot Pedal Linkage Removal And Installation
Crossbar Linkage Removal And Installation (Cont’d) Figure 50-90-7
Figure 50-90-6
1 P-24760
P-24763
Remove the bolt and nut (Item 1) [Figure 50-90-7] to
disconnect the lift foot pedal linkage from the crossbar
Remove the crossmember from the pivot [Figure 50-90- linkage.
6].
Figure 50-90-8
Installation: Check the nylon bushing (Item 1) [Figure
50-90-6] for wear and replace as needed.
1
P-24759

the pedal linkage.

34 Nm) torque.
T190 Bobcat Loader

CONTROL PEDALS (CONT'D) Figure 50-90-10
Tilt Foot Pedal Linkage Removal And Installation
Figure 50-90-9 1
1 P-26008

P-24761 the pedal linkage.

Remove the bolt and nut (Item 1) [Figure 50-90-9] to 34 Nm) torque
disconnect the tilt foot pedal linkage from the control
valve.
T190 Bobcat Loader

CONTROL PEDALS (ACS) Figure 50-91-3
Foot Sensor Removal And Installation
Figure 50-91-1
2 1
P-21936
P-21927
1 Remove the two bolts (Item 1) [Figure 50-91-3] from the

P-21938 foot sensor shield.
Installation: Tighten the bolts to 80-90 in.-lbs. (9,0-10,2

Pull the pin (Item 1) [Figure 50-91-1] holding the foot Nm) torque.
pedal linkage to the sensor.
Disconnect the two connectors (Item 2) [Figure 50-91-1]

from the sensor and lock solenoid.
Figure 50-91-2
P-21935
Tilt the foot pedal up and remove the two nuts (Item 1)
[Figure 50-91-2].
Remove the foot pedal and sensor assembly from the

loader.
T190 Bobcat Loader

CONTROL PEDALS (ACS) (CONT'D) Foot Pedal Removal And Installation
Foot Sensor Removal And Installation (Cont’d) Figure 50-91-5
Figure 50-91-4
1
P-21940
P-21924
Remove the pin (Item 1) [Figure 50-91-5] holding the
linkage to the sensor.
Remove foot lock solenoid (Item 1) [Figure 50-91-4].
Figure 50-91-6
Installation: Apply a drop of oil to the solenoid threads
and tighten the solenoid to 35-40 ft.-lbs. (47-54 Nm)
lubed torque. 1
Remove the two bolts (Item 2) [Figure 50-91-4] from the
bracket and sensor assembly.
P-21935
Installation: Tighten the bolts to 25-28 ft.-lbs. (34-38
Nm) torque.
Remove the sensor assembly.

when replacing handle sensor, foot pedal
sensor, actuator or ACS Controller. (See P-21934
Calibration Procedure on Page 60-120-16.)
Tip the foot pedal up and remove the two nuts (Item 1)
[Figure 50-91-6].
Remove the foot pedal assembly.
T190 Bobcat Loader

CONTROL PEDALS (ACS) (CONT'D)
Foot Pedal Linkage Disassembly And Assembly
Figure 50-91-7
P-21931
Remove the bolt (Item 1) holding the linkage (Item 2) to

the side of the foot pedal [Figure 50-91-7].
Figure 50-91-8
2
3
1
P-21932
Remove the spacer (Item 1), linkage (Item 2), and nut
(Item 3) from the foot pedal [Figure 50-91-8].
T190 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Disconnect the control harness connectors (Item 4)
[Figure 50-100-1] from right control levers.
WARNING
W-2017-0286
Figure 50-100-2
WARNING
2
W-2059-0598
10-20-1.)

P-48277
on Page 10-30-1.)
Remove the engine speed control. (See Removal And Disconnect the control harness connectors (Item 4)
Installation on Page 70-20-1.) [Figure 50-100-3] from left control levers.
Figure 50-100-1
2
1
3
P-48462
Loosen the jam nut (Item 1) from the by-pass control

knob (Item 2) [Figure 50-100-1].
Remove the control knob (Item 2), jam nut (Item 1) and
rubber washer (Item 3) [Figure 50-100-1].
T190 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Figure 50-100-4
(CONT’D)

3
Figure 50-100-3 1 1
2
2 2
1 1 P-26323
Remove the fuse/relay mounting bolts (Item 1) [Figure

50-100-4].
P-48235
Remove the fuse/relay shield (Item 2) [Figure 50-100-4].
Scribe a mark across the top of the steering linkage bars Remove the fuse/relay cover (Item 3) [Figure 50-100-4].
steering shaft on the control panel. Figure 50-100-5
[Figure 50-100-3].

P-26325
Remove the fuse/relay block [Figure 50-100-5].
T190 Bobcat Loader

(CONT’D)
Figure 50-100-6
1
1
1
1
1
P-26327
Remove the control panel mounting bolts (Item 1)

[Figure 50-100-6], [Figure 50-100-7] & [Figure 50-100-
P-34363 8] from both sides of the control panel.
Installation: Tighten the control panel mounting bolts to

Figure 50-100-7 15-20 ft.-lbs. (20-27 Nm) torque.
Remove the control panel from the loader.
Reverse the removal procedure to install the control

panel.
P-26329
T190 Bobcat Loader

(CONT’D)
Shock Removal And Installation
Figure 50-100-9
1 3
2
3
1
P-4146
Remove Control Handle Lever (Item 1) [Figure 50-100-

2 10]. (See Control Lever Removal And Installation on
P-34365 Page 50-110-1.)
Remove the steering shaft pivot bolt (Item 2) [Figure 50-

Remove the mounting nut (Item 1) [Figure 50-100-9] 100-10] from both sides of the control panel.
from the end of the shock connected to the steering
linkage. Installation: Tighten the pivot bolts to 25-28 ft.-lbs. (34-
38 Nm) torque.
from the other end of the shock connected to the bracket Remove the steering shaft from the control panel.
on the control panel.
Shaft Disassembly And Assembly
(34-38 Nm) torque. Figure 50-100-11
Shaft Removal And Installation
NOTE: The steering shaft can be removed without

removing the control panel from the loader.
Photo [Figure 50-100-10] shows the control
panel removed for clarity purpose only. 1
1
Remove the steering linkage mounting bolts (Item 3)
[Figure 50-100-9].
Remove the steering shock mounting nuts (Item 2) 1

[Figure 50-100-9].
P-4154
Disassemble the right and left steering shafts from the

cross shaft assembly [Figure 50-100-11].
Assembly: Install new nylon bushings (Item 1) [Figure

50-100-11] as needed when assembling the steering
shaft. Be sure to apply grease on the cross shaft before
installing the right and left steering shaft.
T190 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Linkage Removal And Installation
(CONT’D)
Figure 50-100-13
Shaft Disassembly And Assembly (Cont’d)
Figure 50-100-12
2 1
P-3729
1
P-26331 Remove the nut (Item 1) from the end of the centering
spring shoulder bolt (Item 2) [Figure 50-100-13].
To remove the steering shaft mounting bracket (Item 3) Remove the shoulder bolt/spring assembly.
[Figure 50-100-10], remove the three mounting bolts
(Item 1) [Figure 50-100-12] from the front of the control Installation: Tighten the centering spring shoulder bolt
panel. and a NEW lock nut to 25-28 ft.-lbs. (34-38 Nm) torque.
Remove the steering shaft mounting bracket from each Figure 50-100-14
side of the control panel.

(20-27 Nm) torque.
1
2
3 2
P-3736
Slide the plate (Item 1) to the right and remove it from the
two guide pins (Item 2) [Figure 50-100-14].
NOTE: The two guide bushings (Item 3) will be loose

and can fall out of the plate (Item 1) as soon as
it is removed from the guide pins (Item 2)
[Figure 50-100-14].
T190 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) If the centering blocks need replacement, remove the
(CONT’D) bolts (Item 2) [Figure 50-100-16]. Remove the centering
blocks.
Linkage Removal And Installation (Cont’d)
Installation: Tighten the centering block bolts to 25-28
Figure 50-100-15 ft.-lbs. (34-38 Nm) torque.
Figure 50-100-17
5
6
4 2
1
1
2
2 1
2 3 N-15310
P-3733
The centering plate/centering spring assembly consists
of the following parts;
If the surface of any of the four pintle cams (Item 1) are
ITEM DESCRIPTION worn, loosen the bolt (Item 2) [Figure 50-100-17] and
rotate the cams 1/4 turn.
1 Shoulder Bolt
2 Bushings Tighten the bolts to 45-50 ft.-lbs. (62-68 Nm) torque.
3 Spring
When replacing the old style pintle levers, wear cams
4 Lock Nut
and cam bolts, install the latest style parts.
5 Centering Plate
6 Guide Bushings
Figure 50-100-16
1
2
N-15312
Check the wear on the centering blocks (Item 1) [Figure

50-100-16].
T190 Bobcat Loader

(CONT’D)
Figure 50-100-18
1
3
2 1
P-34365
Remove the nuts (Item 1) [Figure 50-100-20] from both

shock absorber ball joint ends.
P-3733
Remove the shock absorbers.
Remove the nut (Item 1) [Figure 50-100-18] from the Installation: Tighten the nuts to 25-28 ft.-lbs. (34-38 Nm)
torsion bushing/linkage bar. The bolt is threaded into the torque.
linkage bar, remove the bolt from underneath the pintle
lever. Remove the nuts (Item 2) from the linkage bar mounting
bolt. The bolts (Item 3) are threaded into the linkage bars,
Installation: Tighten the bolt to 11-13 ft.-lbs. (21-25 Nm) remove the bolts (Item 3) [Figure 50-100-20].
torque, then tighten the nut to 21-25 ft.-lbs. (28-33 Nm)
torque. The torsion bushings can now be removed from the
steering bell cranks.
Figure 50-100-19
Installation: Tighten the bolts to 11-13 ft.-lbs. (21-25 Nm)
torque, then tighten the nuts to 21-25 ft.-lbs. (28-33 Nm)
torque.
2 The linkage and the centering plate must be readjusted

for neutral after the components have been reassembled.
(See Page 50-100-12 for the neutral adjustment
procedure.)
P-3734
Remove the linkage bar (Item 1) and remove the torsion

bushing (Item 2) [Figure 50-100-19].
T190 Bobcat Loader

(CONT’D)
Linkage Adjustment
WARNING
1
Never work on a machine with the lift arms up unless the lift
arms are secured by an approved lift arm support device. 2
Failure to use an approved lift arm support device can allow
1
the lift arms or attachment to fall and cause injury or death.
W-2059-0598 3
P-34365
10-20-1.) Lift and block the loader. (See Procedure on Page 10-10-
1.)

WARNING on Page 10-30-1.)
Put jackstands under the front axles and rear corners Connect the remote start tool (MEL1429). (See
of the frame before running the engine for service. Procedure on Page 10-60-1.)
fall or move and cause injury or death. Pre-load tension in the torsion bushings must be
W-2017-0286 removed before adjusting the steering linkage.
Loosen the nut (Item 1) 3 to 4 turns, then loosen the bolt

(Item 2). The bolt (Item 2) is threaded into the linkage bar
(Item 3). The bolt (Item 2) [Figure 50-100-21] must be
loosened enough to allow the torsion bushing to turn
freely between the steering bellcrank and the linkage bar.
Figure 50-100-22
2
3
4
P-3726

(Item 2). The bolt (Item 2) is threaded into the linkage bar
freely between the pintle arm and the linkage bar.
T190 Bobcat Loader
(CONT’D)
Linkage Adjustment (Cont’d)
Figure 50-100-23
1
1 3
P-3723
Move the right side steering lever forward and install a

15/16 inch (24 mm) thick spacer (Item 1) between the
P-37574 center plate (Item 2) and the mounting plate (Item 3)
[Figure 50-100-25].
Remove access plug from the top of the control valve. This will allow the pintle arms to move freely while
adjusting the steering linkage for full forward travel
Turn the control lever drift adjustment bolts (Item 1) speed.
[Figure 50-100-23] (one on each control lever) out until it
is flush with the bottom of the nut. Remove the 3/8 inch (10 mm) thick spacer (Item 1)
[Figure 50-100-25].
Figure 50-100-24
Figure 50-100-26
4
2
1
3
3 1 2
4
P-3724
P-3730
Move the right side steering lever to the rear and install a
3/8 inch (10 mm) thick spacer (Item 1) between the pintle Before adjusting the linkage, check that the pintle arm
arm cam (Item 2) and the centering block (Item 3) mounting bolt (Item 1) is tight, 25-28 ft.-lbs. (34-38 Nm)
[Figure 50-100-24]. torque and that there is no play between the pintle arm
(Item 2) and the square pump shaft (Item 3). Also check
that the cam mounting bolts (Item 4) [Figure 50-100-26]
are tight, 45-50 ft.-lbs. (62-68 Nm) torque.
T190 Bobcat Loader

(CONT’D)
Linkage Adjustment (Cont’d)
Figure 50-100-27
P-3728
1
Move the left control lever to the full forward position,
then pull forward on the left rear linkage bar until the
P-3727 pintle arm is rotated to the front as far as possible
[Figure 50-100-28]. Use a locking plier and clamp the
two linkage bars together.
Loosen the two bolts and nuts (Item 1) [Figure 50-100-
27] on each steering linkage bar. Installation: Tighten the nuts and bolts to 25-28 ft.-lbs.
(34-38 Nm) torque.
Check the lever movement to make sure that the pintle

arm and the control lever are both at full stroke at the
same time. This will allow for maximum forward speed.
Repeat the procedure for the right side linkage.
After both sides of the linkage have been adjusted, the

feel of both levers at full stroke should be the same.
Readjust the linkage if necessary.
Figure 50-100-29
P-3723
Remove the spacer (Item 1) [Figure 50-100-29].
Disconnect the remote start tool.
T190 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES)
(CONT'D)
Linkage Adjustment (Cont'd)
Figure 50-100-30
P-37574
Push the control lever to full stroke and turn drift

adjustment bolt (Item 1) [Figure 50-100-30] in until it
touches the U-bolt holding the control lever.
Repeat steps on the other control lever.
Drive the loader forward and check for drift.
The traditional benchmark for drift is less than 10 ft. of

“drift” in 100 ft. of travel distance.
If the drift is excessive to the left, turn the right

adjustment bolt (Item 1) [Figure 50-100-30] in.
If the drift is excessive to the right, turn the left

adjustment bolt in.
NOTE: When using the drift adjustment bolts, only

adjust one bolt for each test drive.
In addition only move each bolt a maximum of

one turn for each test drive. This will help
prevent over correction and excess reduction
in travel speed.
Drift adjustment is for forward travel only.
Adjust the drift to an acceptable level.
Re-install the plug in the drift bolt access hole after

adjustment.
T190 Bobcat Loader

(CONT’D)
Linkage Neutral Adjustment
The following tool listed will be needed to do the following 1 2 1

procedure: 2
MEL1563 - Remote Start Tool Kit
Connect the remote start tool to the engine harness. (See

Procedure on Page 10-60-1.)
WARNING P-3731

Loosen the four bolts (Item 1) [Figure 50-100-32] holding
the two centering blocks. Move the right hand centering
block to the right as far as possible.
W-2017-0286
NOTE: Bolt holes (Item 2) [Figure 50-100-32] are
slotted for pintle arm centering adjustment.
Figure 50-100-31
Figure 50-100-33
2
3
4
P-3726
P-3725
Loosen the nut (Item 1) a couple of turns, then loosen the

bolt (Item 2). The bolt (Item 2) is threaded into the linkage Adjust the left centering block first [Figure 50-100-33].
bars (Items 3 & 4) [Figure 50-100-31].
The bolt (Item 2) [Figure 50-100-31] must be loose

enough to allow the torsion bushing to turn freely
between the pintle arm and the linkage bar.
T190 Bobcat Loader

(CONT’D)
Linkage Neutral Adjustment (Cont’d)
Figure 50-100-34
P-3732
Adjust the right centering block [Figure 50-100-35].
P16121 Move the right control lever until the tires do not turn
(neutral position).
Start the engine and run at high RPM. Move the right centering block to the left until it contacts
both pintle cams and the control lever is still in the neutral
Move the traction lock override switch (Item 1) [Figure position [Figure 50-100-35].
50-100-34] to the OFF position so the traction function is
unlocked. The wheels are now able to turn. Tighten the bolts to 25-28 ft.-lbs. (34-38 Nm) torque.
Move the left control lever until the tires do not turn Test both levers by moving them backward and forward
(neutral position). and letting them return to neutral by the return spring
force.
Move the left centering block to the left until it contacts
both pintle cams and the control lever is still in the neutral If the levers do not return to neutral and the tires do not
position [Figure 50-100-33]. come to a complete stop, repeat the adjustment
procedure again.
Stop the engine.
NOTE: If the centering blocks are worn, they can be
removed and rotated 180 degrees and
reinstalled. If the cams are worn, they can be
loosened and rotated 90 degrees and
reinstalled.
T190 Bobcat Loader

(CONT’D)
Figure 50-100-36
1
1
P-34365
2
3
4 Tighten the two bolts to 11-13 ft.-lbs. (15-17 Nm) torque,
then tighten the two nuts to 21-25 ft.-lbs. (28-33 Nm)
P-3726 torque at the steering cross shaft (Items 1 & 2) [Figure
50-100-37].
Tighten the two bolts (Item 1) to 11-13 ft.-lbs. (15-17 Nm)
torque, then tighten the two nuts (Item 2) [Figure 50-100-
36] to 21-25 ft.-lbs. (28-33 Nm) torque.
T190 Bobcat Loader

CONTROL PANEL (ADJUSTABLE PINTLES) Figure 50-101-1
Description
P-54658
The steering system [Figure 50-101-1] consists of Pintle arms are of a two-piece design that allow easy
independent steering levers the operator uses to provide adjustment of the neutral or “creep”. Earlier designs use
steering input to the loader. a “spring return” adjustment, later designs use a “thread
return” adjustment.
The steering levers are attached to pivoting bellcranks
that pivot on a steering shaft and plastic bushings. The The steering system returns the levers to their starting
bellcranks have grease fittings. position by means of the centering spring and the
returning force of the torsion bushings.
The forward travel is adjusted by drift adjustment bolts.
NOTE: Torsion bushings need to be replaced if torn
The bellcranks are attached to steering linkage bars with or rotating in the housing. Loosen torsion
rubber torsion bushings pressed into the bellcranks. bushing bolts slightly before adjustments are
Bellcranks mount to the control panel. made. Do not fully tighten torsion bushing
bolts again until all steering adjustments have
Steering linkage bars are a two-piece design. Steering been made first.
linkage bars are adjustable in length for “full travel
adjustment”. Sequence of steering adjustments:
Steering linkage bars attach to the pintle arms where a 1. Set neutral of pintle arms, “creep”
rubber torsion bushing is pressed into the pintle arms. 2. Set full travel at steering linkage bars
3. Set drift at drift adjustment bolts
T190 Bobcat Loader
(CONT'D)
2 1
P-48462
WARNING Raise the lift arms and install an approved lift arm support
Never work on a machine with the lift arms up unless 10-20-1.)
support device. Failure to use an approved lift arm Raise the operator cab. (See Raising The Operator Cab
support device can allow the lift arms or attachment on Page 10-30-1.)
W-2059-0598 Remove the engine speed control. (See Removal And
Loosen the jam nut (Item 1) from the by-pass control

WARNING knob (Item 2) [Figure 50-101-2].
Remove the control knob (Item 2), jam nut (Item 1) and
Put jackstands under the front axles and rear corners rubber washer (Item 3) [Figure 50-101-2].
Failure to use jackstands can allow the machine to Figure 50-101-3
W-2017-0286
P-48277
Disconnect the control harness connectors (Item 4)

[Figure 50-101-2] & [Figure 50-101-3] from the control
levers.
T190 Bobcat Loader

(CONT'D)
Removal and Installation (Cont'd)

2
Figure 50-101-4
1 1
2 2 3
P-26323
1 1
Remove the fuse/relay mounting bolts (Item 1) [Figure
50-101-5].
P-54609
Remove the fuse/relay cover (Item 2) and fuse/relay
block retaining bracket (Item 3) [Figure 50-101-5].
Scribe a mark across the top of the steering linkage bars
(Item 1) [Figure 50-101-4] which are connected to the Figure 50-101-6
steering shaft on the control panel.

[Figure 50-101-4].

40 ft.-lbs. (47,5-54,2 Nm) torque.
P-26325
Remove the fuse/relay block [Figure 50-101-6].
T190 Bobcat Loader

(CONT'D)
Removal and Installation (Cont'd) 1
Figure 50-101-7
11
P-26329
P-26328 P-26329
1
Remove the control panel mounting bolts (Item 1)
[Figure 50-101-7], [Figure 50-101-8] & [Figure 50-101-
P-26326 9] from both sides of the control panel.
Installation: Tighten the control panel mounting bolts to

Figure 50-101-8 15-20 ft.-lbs. (20-27 Nm) torque.
Reverse the removal procedure to install the control

panel.
1
P-26327
T190 Bobcat Loader

CONTROL PANEL (ADJUSTABLE PINTLES) Shaft Removal And Installation
(CONT’D)
NOTE: The steering shaft can be removed without
Shock Removal And Installation removing the control panel from the loader.
Photo [Figure 50-101-11] shows the control
Figure 50-101-10 panel removed for clarity purpose only.
Remove the steering linkage mounting bolts (Item 3)

[Figure 50-101-10].
1 Remove the steering shock mounting nuts (Item 2)

[Figure 50-101-10].
3
Figure 50-101-11
P-48275

from the end of the shock connected to the steering
3
linkage.
Remove the mounting nut (Item 2) [Figure 50-101-10] 1 2

from the other end of the shock connected to the bracket
P-48278
on the control panel.
Installation: Tighten the mounting bolts to 25-28 ft.-lbs. Remove Control Handle Lever (Item 1) [Figure 50-101-
(34-38 Nm) torque. 11]. (See Control Lever Removal And Installation on
Page 50-110-1.)
Remove the steering shaft pivot bolt (Item 2) [Figure 50-

101-11] from both sides of the control panel.
Installation: Tighten the pivot bolts to 25-28 ft.-lbs. (34-

38 Nm) torque.
Remove the steering shaft from the control panel.
T190 Bobcat Loader

(CONT’D)
Shaft Disassembly And Assembly 1
Figure 50-101-12
2
2
1
1 P-26331
2
To remove the steering shaft mounting bracket (Item 3)
[Figure 50-101-11], remove the three mounting bolts
P-4154 (Item 1) [Figure 50-101-13] from the front of the control
panel.
Disassemble the right and left steering bellcranks Remove the steering shaft mounting bracket.
(Item 1) from the cross shaft assembly [Figure 50-101-
12]. Installation: Tighten the mounting bolts to 15-20 ft.-lbs.
(20-27 Nm) torque.
Assembly: Install new nylon bushings (Item 2) [Figure
50-101-12] as needed when assembling the steering
shaft. Be sure to apply grease on the cross shaft before
installing the right and left bellcranks.
NOTE: The bellcranks should pivot freely on the

cross shaft when assembled correctly.
T190 Bobcat Loader

(CONT’D)
Linkage Removal And Installation
WARNING 2 2
arms are secured by an approved lift arm support device.
1 1
W-2059-0598
P-54609
WARNING Scribe a mark across the top of the steering linkage bars
Put jackstands under the front axles and rear corners steering shaft on the control panel.
Failure to use jackstands can allow the machine to Remove the four steering linkage mounting bolts (Item 2)
fall or move and cause injury or death. [Figure 50-101-14].
W-2017-0286
Raise the lift arms and install an approved lift arm support 40 ft.-lbs. (47,5-54,2 Nm) torque.
10-20-1.) NOTE: After removal and installation of the linkage,
the linkage neutral adjustment procedure
Lift and block the loader. (See Procedure on Page 10-10- must be performed. See Page 50-101-13 for
1.) Linkage Neutral Adjustment procedure.
T190 Bobcat Loader

(CONT’D)
Linkage Removal And Installation (Cont’d) 7

6 8
Figure 50-101-15 3 1 4
2
5
2
P-48630
The centering plate/centering spring assembly consists

of the following parts:
2
P-48631
ITEM DESCRIPTION
Remove the nut (Item 1) from the end of the centering 1 Bolt
spring shoulder bolt (Item 2) [Figure 50-101-15]. 2 Bushings
3 Washer
Remove the bolt/spring assembly.
4 Bushing Spacer
Installation: Tighten the centering spring bolt and a 5 Spring
NEW lock nut to 25-28 ft.-lbs. (34-38 Nm) torque.
6 Lock Nut
Figure 50-101-16 7 Centering Plate
8 Guide Bushings
P-48632
Slide the centering plate (Item 1) [Figure 50-101-16] to

the right to remove it from the hydrostatic pumps.
NOTE: Directions are shown and stated as if you

were sitting in the operators seat.
T190 Bobcat Loader

(CONT’D)
SPRING RETURN STYLE
Figure 50-101-18 2
1
6 3
3
2
5
1
2 4
1
1 P-48627
2
If the surface of any of the four solid pintle cams (Item 1)
are worn, loosen the bolt (Item 2) and rotate the cams 1/4
P-48629 turn [Figure 50-101-19].
Remove the bolts and washers (Item 3) [Figure 50-101-

Check the wear on the centering blocks (Item 1) [Figure 19] from the pintle.
50-101-18].
Installation: Tighten the bolts to 35-40 ft.-lbs. (47,5-54,2
If the centering blocks need replacement, remove the Nm) torque.
bolts (Item 2) [Figure 50-101-18]. Remove the centering
blocks. Loosen the creep adjustment bolt (Item 4) [Figure 50-
101-19].
Installation: Tighten the centering block bolts to 35-40
ft.-lbs. (47,5-54,2 Nm) torque. Remove the pintle arm (Item 5) from the pintle base.
(Item 6) [Figure 50-101-19].
NOTE: The washers go between the bolts and the
centering plate. Figure 50-101-20
NOTE: If the centering blocks are worn, they can be
removed and rotated 180 degrees and SPRING RETURN STYLE
reinstalled. If the solid cams are worn, they
can be loosened and rotated 90 degrees and
reinstalled. 1
3 4
P-48625
NOTE: When installing the pintle arm (Item 1) onto

the pintle base (Item 2) align the rear of pintle
arm (engine side) (Item 3) into the spring (Item
4) [Figure 50-101-20]. (Spring Return Style
Only)
T190 Bobcat Loader

(CONT’D)
SPRING RETURN STYLE
1
Figure 50-101-21
THREAD RETURN STYLE 3
2
2
P-48621
3
Remove and inspect the spring (Item 1) [Figure 50-101-
23]. Spring return style only.
P-54617
Figure 50-101-24
Remove the bolts and washers (Item 1) [Figure 50-101-
21] from the pintle. THREAD RETURN STYLE
Installation: Tighten the bolts to 35-40 ft.-lbs. (47,5-54,2

Nm) torque. 3
Remove the pintle arm (Item 2) from the pintle base (Item
3) [Figure 50-101-21].
Figure 50-101-22
1 2
P-54615
2
Loosen the bolt (Item 2) and remove the pintle base (Item
3) [Figure 50-101-23] and [Figure 50-101-24].
4
3
1
P-48624
Remove the bolt and nut (Item 1) [Figure 50-101-22].
Inspect the washers (Item 2), pintle arm (Item 3) and the
steering control link (Item 4) for damage and replace as
needed [Figure 50-101-22].
NOTE: The washers (Item 2) [Figure 50-101-22] are

hardened, and should only be replaced
through Bobcat Parts.
T190 Bobcat Loader

CONTROL PANEL (ADJUSTABLE PINTLES) Pintle Arm Disassembly and Assembly
(CONT’D)
Figure 50-101-26
2
Figure 50-101-25
2
1
3
P-54625
1
P-48659 Remove the bolt (Item 1) from the pintle solid cams (Item
2)_[Figure 50-101-26] and inspect the pintle solid cams
for damage or excessive wear.
NOTE: When installing the pintle base (Item 1) onto
the pump shaft, the cutouts on the pump shaft Installation: Tighten the bolts to 35-40 ft.-lbs. (47,5-54,2
will not line up with the bolt (Item 3) [Figure Nm) torque.
50-101-25].
Figure 50-101-27
Installation: Install the pintle base (Item 1) onto the
pump shaft (Item 2) [Figure 50-101-25]. The top of the
2
pintle base should be level with the top of the pump shaft.
3
Tighten the bolt to 35-40 ft.-lbs. (47,5-54,2 Nm) torque.
NOTE: After installing the linkage onto the

hydrostatic pumps the linkage neutral
adjustment procedure must be performed.
See Page 50-101-13 for Linkage Neutral 2
Adjustment procedure.
3
1
P-54624
NOTE: The pintle roller cams (Item 2) [Figure 50-101-

27] are used on ACS loaders only.
Remove the nut (Item 1) from the pintle roller cams (Item
2) and inspect the pintle roller cams and washers (Item 3)
for damage [Figure 50-101-27].
Inspect the torsion bushing (Item 3) [Figure 50-101-27]

for damage and replace as needed.
Installation: Tighten the nuts to 35-40 ft.-lbs. (47,5-54,2

Nm) torque.
T190 Bobcat Loader

(CONT’D)
Pintle Arm Disassembly and Assembly (Cont’d)
Figure 50-101-28
1 3
4 2
2
P-48619
3
Using a bushing driver (Item 1) remove the torsion

bushing (Item 2) by pressing the bushing through the
P-54626 pintle arm into an oversized socket (Item 3) to catch the
torsion bushing [Figure 50-101-29].
Remove the base pintle (Item 1) [Figure 50-101-28] from Installation: Install the torsion bushing (Item 2) [Figure
the pump shaft. 50-101-29] into the pintle arm using the same procedure
as the removal.
Remove the retaining bolt (Item 2), adjusting screw (Item
3) and neoprene dampener (Item 4) [Figure 50-101-28] NOTE: When the torsion bushing is installed, the
from the base pintle. amount of bushing on each side of the pintle
arm should be the same.
Inspect parts for wear and damage, replace as needed
[Figure 50-101-28].
NOTE: Anti-sieze should be used on the adjusting

screw to prevent corrosion and allow free
movement while adjusting.
T190 Bobcat Loader

(CONT’D)
Linkage Neutral Adjustment

1
The following tool listed will be needed to do the following
procedure:
MEL1563 - Remote Start Tool Kit
Connect the remote start tool to the engine harness. (See


1.)
P-48448
Figure 50-101-30
3 Loosen the bolt/nut (Item 1) [Figure 50-101-31] only until

the tension is released from the torsion bushing.
Figure 50-101-32
2
1
P-48450
2
Tool that may assist in the neutral adjustment [Figure 50-

101-30].
P-54612
To make this tool use a locking grip C-Clamp and grind
one edge flat (Item 1) and grind the other edge (Item 2)
[Figure 50-101-30] to a small rounded edge. Loosen the nut (Item 1) only until the tension is released
from the torsion bushing (Item 2) [Figure 50-101-32].
A steering centering block (Item 3) [Figure 50-101-30] is
also needed. The centering block can be placed as NOTE: The bolt must be loose enough to allow the
shown and welded to the C-clamp if desired. torsion bushing (Item 2) [Figure 50-101-32] to
turn freely between the torsion bushing and
the steering linkage bar.
WARNING
W-2017-0286
T190 Bobcat Loader

(CONT’D)
Figure 50-101-33
2
P16121
Using the remote start tool, turn the key (Item 1) [Figure
2 50-101-35] to the run position.
P-54614
Move the traction lock override switch (Item 2) [Figure
50-101-35] so the traction function is unlocked. (The
Loosen the two bolts (Item 1) holding the right centering traction lock override switch light will be ON.) On a
block. Move the right hand centering block (Item 2) standard loader the wedge brake will unlock.
[Figure 50-101-33] until both pintle cams contact the
centering block. NOTE: When the engine is started, the wheels/tracks
may begin to move.
NOTE: The left centering block is not adjustable. By
adjusting the right centering block the left NOTE: In loaders equipped with manual steering and
centering block will also become aligned hydraulic brake, the steering levers may have
properly. to be moved during engine start-up to reduce
the amount of creep. This reduction in creep
Figure 50-101-34 will allow time for the engine to run and build
up hydraulic charge pressure, which will
release the hydraulic brake.
3
Using the remote start tool, turn the key (Item 1) [Figure
50-101-35] and start the engine and run at low idle.
1 Tighten bolts (Item 3) [Figure 50-101-34] to 35-40 ft.-lbs.

(47,5-54,2 Nm).
2 NOTE: Check for slack between centering blocks and

pintle cams. If there is excessive slack repeat
above steps [Figure 50-101-33] & [Figure 50-
101-34].
P-48451
A modified locking grip C-Clamp and steering block

shown in [Figure 50-101-30] may be used to help in
aligning the centering blocks.
Install the centering block (Item 1) on the inside of the

pintle cams and the C-Clamp (Item 2) [Figure 50-101-
34] around both centering blocks.
Lock the C-Clamp in place.

T190 Bobcat Loader
(CONT’D)
Start the neutral adjustment procedure with the left

pump first and complete the neutral adjustment for
the left pump before adjusting the right pump.
Figure 50-101-36
1 1
2
P-54610
Move the engine speed control to high idle.
NOTE: The neutral range (dead-band) will vary

between the hydrostatic pumps.
NOTE: This procedure is shown for neutral

adjustment on the left side of the loader. The
P-48632 procedure is the same for the right side
neutral adjustment.
Loosen the left pump pintle adjustment lock bolts
(Item 1). (The right pump pintle adjustment lock bolts are
counterclockwise until forward creep is seen.
(Item 2) [Figure 50-101-36].) Loosen the bolts enough to
allow free movement between the pintle arm and the
pintle base.
counterclockwise to a point between forward and reverse
where there is zero creep.
NOTE: If the bolts are too loose or too tight, the
neutral adjustment may be affected.
Stroke the left steering lever to forward and allow the
lever to return to neutral. Stroke the left steering lever to
reverse and allow the lever to return to neutral. Check
that there is zero creep when the lever returns from either
direction, on the left side. Turn the adjustment screw (if
necessary) until zero creep is obtained.
T190 Bobcat Loader

CONTROL PANEL (ADJUSTABLE PINTLES)
(CONT’D)
Figure 50-101-38
2 1
2 1
P-48632
Torque the left pump pintle adjustment lock bolts (Item 1)

[Figure 50-101-38] to 35-40 ft.-lbs. (47,5-54,2 Nm).
Repeat the adjustment procedure for the right pump.
Torque the right pump pintle adjustment lock bolts (Item

2) [Figure 50-101-38] to 35-40 ft.-lbs. (47,5-54,2 Nm).
Test both levers by moving them backward and forward

and letting them return to neutral by the return spring
force.
If the levers do not return to neutral and the wheels/

tracks do not come to a complete stop, repeat the
adjustment procedure again.
Stop the engine.
Remove one pintle adjustment bolt (Item 1) [Figure 50-

101-38] at a time and apply loctite 242 or equivalent
thread locker to the bolt and re-install the bolt. Torque the
bolt to 35-40 ft.-lbs. (47,5-54,2 Nm). Repeat for the three
remaining pintle adjustment lock bolts.
NOTE: To maintain proper adjustment setting,

remove and reinstall only one bolt at a time.
New bolts can be installed with pre applied
loctite.
Remove the loader remote start tool.
NOTE: After the neutral adjustment is completed on

both pumps, the linkage travel adjustment
MUST be completed. (See Page 50-101-17.)
T190 Bobcat Loader

(CONT’D)
Linkage Travel Adjustment

2
NOTE: When the linkage travel adjustment procedure
is being done as part of the loader neutral
adjustment procedure, check the torsion 1
bushings at the pump and at the bell cranks to
be sure they are not binding or too loose,
which will affect the procedure.
2
1
WARNING
P-48448
arms are secured by an approved lift arm support device.
W-2059-0598
freely between the steering bellcrank and the linkage bar.
Raise the lift arms and install an approved lift arm support Figure 50-101-40
10-20-1.)
1
WARNING
2
W-2017-0286
Lift and block the loader. (See Procedure on Page 10-10- P-54613
1.)
Raise the operator cab. (See Raising The Operator Cab Loosen the nut (Item 1) only until the tension is released
on Page 10-30-1.) from the torsion bushing (Item 2) [Figure 50-101-40].
Pre-load tension in the torsion bushings must be The bolt must be loose enough to allow the torsion
removed before adjusting the steering linkage. bushing (Item 2) [Figure 50-101-40] to turn freely
between the torsion bushing and the linkage bar.
T190 Bobcat Loader

(CONT’D)
Linkage Travel Adjustment (Cont’d) 2
Figure 50-101-41
1 3 4
P-51174
Move the right side steering lever forward and install a

15/16 inch (24 mm) thick spacer (Item 1) between the
P-37574 center plate (Item 2) and the mounting plate (Item 3)
[Figure 50-101-43].
Remove access plug from the top of the control panel. This will allow the pintle arms to move freely while
adjusting the steering linkage for full forward travel
Turn the control lever drift adjustment bolts (Item 1) speed.
[Figure 50-101-41] (one on each control lever) out until it
is flush with the bottom of the nut. Remove the 3/8 inch (10 mm) thick spacer (Item 4)
[Figure 50-101-43].
Figure 50-101-42
Figure 50-101-44
3 2
2
4
1
P-51173 1
P-51133
Move the right side steering lever to the rear and install a
3/8 inch (10 mm) thick spacer (Item 1) between the pintle Before adjusting the linkage, check that the base pintle
arm cam (Item 2) and the centering block (Item 3) arm mounting bolt (Item 1) and both of the upper pintle
[Figure 50-101-42]. mount bolts (Item 2) and tighten to 35-40 ft.-lbs. (48-54
Nm) torque. There should be no play between the pintle
arm and the square pump shaft.
Also check that the cam mounting nuts or bolts (Item 4)

[Figure 50-101-44] are tight, 35-40 ft.-lbs. (48-54 Nm)
torque .
T190 Bobcat Loader

(CONT'D)
Linkage Travel Adjustment (Cont'd)
Figure 50-101-45
1
1 1
P-51175
Remove the spacer (Item 1) [Figure 50-101-47].
P-54609
Disconnect the remote start tool. (See Procedure on
Page 10-60-1.)
Loosen the two bolts and nuts (Item 1) [Figure 50-101-
45] on each steering linkage bar. Figure 50-101-48
Figure 50-101-46 2
P-54613
P-51134
Tighten the two bolts (Item 1) and nuts (Item 2) to 35-40
ft.-lbs. (47,5-54,2 Nm) [Figure 50-101-48].
Move the left control lever to the full forward position,
then pull forward on the left rear linkage bar until the
pintle arm is rotated to the front as far as possible
[Figure 50-101-46]. Use a locking plier, clamp the two
linkage bars together.
Installation: Tighten the nuts and bolts to 35-40 ft.-lbs.

(47,5-54,2 Nm) torque.
Check the lever movement to make sure that the pintle

arm and the control lever are both at full stroke at the
same time. This will allow for maximum forward speed.
Repeat the linkage travel adjustment procedure for the

right side linkage.
T190 Bobcat Loader

(CONT'D)
Linkage Travel Adjustment (Cont'd)

1
Figure 50-101-49
1 P-37574
Push the control lever to full stroke and turn drift

adjustment bolt (Item 1) [Figure 50-101-50] in until it
P-48448 touches the U-bolt holding the control lever.
Repeat steps on the other control lever.

Tighten the two bolts and nuts (Items 1 & 2) [Figure 50-
101-49] to 35-40 ft.-lbs. (47,5-54,2 Nm) torque at the Drive the loader forward and check for drift.
steering bell cranks.
The traditional benchmark for drift is less than 10 ft. of
“drift” in 100 ft. of travel distance.
If the drift is excessive to the left, turn the right

adjustment bolt (Item 1) [Figure 50-101-50] in.
If the drift is excessive to the right, turn the left

adjustment bolt in.
NOTE: When using the drift adjustment bolts, only

adjust one bolt for each test drive.
In addition, only move each bolt a maximum

of one turn for each test drive. This will help
prevent over-correction and excessive
reduction in travel speed.
Drift adjustment is for forward travel only.
Adjust the drift to an acceptable level.
Re-install the plug in the drift bolt access hole after

adjustment.
T190 Bobcat Loader

CONTROL PANEL (SELECTABLE JOYSTICK Figure 50-102-1
CONTROL) (SJC)
WARNING
Failure to use jackstands can allow the machine to 1
W-2017-0286
P-64311
Remove the lift arm by-pass control knob and rubber

Figure 50-102-2
2
1
1
WARNING
support device. Failure to use an approved lift arm 4
to fall and cause injury or death. 3
W-2059-0598
3
P-64319
10-20-1.) Remove the fuse cover mount screws (Item 1) [Figure
50-102-2].
on Page 10-30-1.) Installation: Tighten screws to 8-11 ft.-lbs. (11-15 Nm)
torque.
Remove the engine speed control. (See Removal And
Installation on Page 70-21-1.) Remove the fuse/relay cover (Item 2) [Figure 50-102-2].
Remove the fuse/relay shield mounting screws (Item 3)

[Figure 50-102-2].
Installation: Tighten screws to 15-20 ft.-lbs. (20-27 Nm)

torque.
Remove the fuse/relay shield (Item 4) [Figure 50-102-2]
T190 Bobcat Loader

CONTROL PANEL (SELECTABLE JOYSTICK Figure 50-102-5
CONTROL) (SJC) (CONT’D)
Figure 50-102-3
1
1 1
P-64298
1
Disconnect the left joystick wire harness connector (Item
1) [Figure 50-102-5].
P-64309
Remove the control panel mount screws (Item 1) [Figure
50-102-3] from the both sides of the control panel.
Installation: Tighten the control panel mounting screws

to 15-20 ft.-lbs. (20-27 Nm) torque.
Figure 50-102-4
P-64328
Disconnect the right joystick wire harness connector

(Item 1) [Figure 50-102-4].
T190 Bobcat Loader

CONTROL HANDLE Control Lever Boot
Control Lever Removal And Installation Figure 50-110-3
Figure 50-110-1
N-18884
1
P-48462
To replace the rubber boot (Item 1) [Figure 50-110-3] on
the control panel, remove the control lever (See above
Disconnect the electrical connectors (Item 1) [Figure 50- procedure).
110-1] from the control lever.
Drill out the four rivets (Item 2) [Figure 50-110-3] located
Figure 50-110-2 on the flange of the rubber boot and remove the old boot.
Install the new boot and reinstall the control lever.
N-22658
Remove the nuts from the two U-bolts (Item 1) [Figure

50-110-2] used to mount the control lever.
Remove the U-bolts from the control lever mount.
Remove the control lever (Item 2) [Figure 50-110-2] by

sliding the lever through the rubber boot (Item 1) [Figure
50-110-3] on the front of the control panel.
Installation: Tighten the U-bolts so the lever can not be

moved either right or left when seated in the operator
seat. Be sure the control lever does not interfere with the
operator cab when lowering or raising the cab.
T190 Bobcat Loader

CONTROL HANDLE (ADVANCED CONTROL Figure 50-111-2
SYSTEM) (ACS) SELCTABLE HAND/FOOT CONTROL
Components Identification
Figure 50-111-1
P-21879
Handle Sensor (Item 1) [Figure 50-111-2].

sensor, actuator or ACS Controller. (See
P16572
Control Handle (Item 1) [Figure 50-111-1].
T190 Bobcat Loader

SYSTEM) (ACS) SELECTABLE HAND/FOOT
CONTROL (CONT'D)
Handle Sensor Removal And Installation 1
Figure 50-111-3
P-21836
1
Disconnect the harness connector (Item 1) [Figure 50-

111-5] from the handle sensor connector.
P-21864 Disconnect the harness connector (Item 2) [Figure 50-

111-5] from the handle lock solenoid connector.
Loosen the nuts (Item 1) [Figure 50-111-3].
Figure 50-111-6
Installation: Tighten the u-bolts so the lever can not be
seat. Be sure the control lever does not interfere with the 1
operator cab when lowering or raising the cab.
Figure 50-111-4
P-21861
1
Remove the handle sensor connector (Item 1) [Figure
50-111-6] from the clip.
NOTE: Pry out with a small screw driver and push the
P-21837 connector down.
Tilt the control handle (Item 1) [Figure 50-111-4] to the

center of the loader.
Lift the boot cover (Item 2) [Figure 50-111-4].
T190 Bobcat Loader

CONTROL (CONT'D)
Handle Sensor Removal And Installation (Cont'd)
Figure 50-111-7
P-21880
Remove one of the two mounting screws (Item 1) [Figure

50-111-9] from the handle sensor.
1
P-21860 Installation: Tighten bolt to 32-38 in.-lbs. (3,6-4,3 Nm)
torque.
Remove the handle lock solenoid connector (Item1)
Figure 50-111-10
[Figure 50-111-7] from the clip.
NOTE: Pry out with a small screw driver and push the
connector down.
4
3 8
Figure 50-111-8 1
4
5 3
2 6
4 5
2
P-21882
3
Remove the handle sensor (Item 1) [Figure 50-111-10]
from the handle assembly.
1
P-21862 NOTE: The handle sensor (Item 1) [Figure 50-111-10]
can only be replaced as a complete assembly.
Remove one of the two mounting screws (Item 1) [Figure
Check the spacer (Item 2) and screws (Item 3), mounting
50-111-8] from the handle sensor.
pin (Item 4), spring (Item 5), washer (Item 6), bolt/nut
(Item 7), stop strap (Item 8) and replace as needed
Installation: Tighten screws to 32-38 in.-lbs. (3,6-4,3
[Figure 50-111-10].
Nm) torque.
While removing the mounting pin (Item 2) from the

handle sensor, remove the one plastic spacer (Item 3),
the spring (Item 4) and washer (Item 5) [Figure 50-111-
8].
T190 Bobcat Loader

CONTROL HANDLE (ADVANCED CONTROL
CONTROL (CONT'D)
Handle Sensor Removal And Installation (Cont'd)
Figure 50-111-11
3
2
P-21878
Figure 50-111-12
3
2
1
P-21799
Installation: When installing the handle sensor into the

control handle, check the routing of the switch handle
wire harness (Item 1) [Figure 50-111-11] & [Figure 50-
111-12] to assure proper return of the control handle to
neutral and minimize harness movement.
NOTE: Route wires (Item 2) [Figure 50-111-11] &

[Figure 50-111-12] as shown away from stop
strap (Item 3) [Figure 50-111-11] & [Figure 50-
111-12] to avoid wire damage.

sensor, actuator or ACS Controller. (See
T190 Bobcat Loader

CONTROL (CONT'D)
Control Handle Removal and Installation

1
Figure 50-111-13
N-17384
1
Remove the rubber handle cover (Item 1) [Figure 50-
111-15] from the handle.
P-21879 Figure 50-111-16
Remove the handle sensor (Item 1) [Figure 50-111-13].

(See Handle Sensor Removal And Installation on Page
50-111-2.)
1
Figure 50-111-14
2 2
N-17385
Using a small screwdriver, hold the handle spacer (Item

1) [Figure 50-111-16] and remove the allen head screws
(Item 2) [Figure 50-111-16] from the handle assembly.
P16534 Installation: Tighten the allen head screws to 35 in.-lbs.

(4 Nm) torque.
Remove the switch handle (Item 1) [Figure 50-111-14].
(See Switch Handle Removal on Page 60-120-7.)
T190 Bobcat Loader

CONTROL HANDLE (ADVANCED CONTROL Control Lever Removal and Installation
CONTROL (CONT'D) Figure 50-111-19
Control Handle Disassembly and Assembly
1
Figure 50-111-17
1
1
N-22667
2
1
Disconnect the electrical connectors (Item 1) [Figure 50-
N-17394 111-19] from the control lever switch handle.
Remove the electrical connectors from the control lever

Remove the handle sleeve (Item 1) [Figure 50-111-17]
switch handle. (See Switch Handle Removal on Page 60-
and bushings (Item 2) [Figure 50-111-17] from the
120-7.)
handle.
Check all parts for wear and replace as needed.
Figure 50-111-18
N-22796
Check the mounting bolt (Item 1) [Figure 50-111-18] that

connects the handle to the handle sensor for wear,
replace as needed.
T190 Bobcat Loader

CONTROL (CONT'D)
Control Lever Removal and Installation (Cont’d)
Figure 50-111-20
2
1
1
P13734
The control lever (Item 1) [Figure 50-111-22] must be

replaced as a complete unit.
N-22658 The connector clip (Item 2) [Figure 50-111-22] can be

replaced separately from the control lever.
Figure 50-111-21
18.25”
B-16618
Loosen the two u-clamps (Item 1) [Figure 50-111-20]

nuts.
Installation: Tighten the u-bolts so the lever can not be

seat. Control lever end (Item 2) [Figure 50-111-20]
should be flush with bellcrank. Be sure the control lever
does not interfere with the operator cab when lowering or
raising the cab. The distance between handles should be
18.25 inches [Figure 50-111-21].
Remove the control lever from the cross shaft and control
panel.
T190 Bobcat Loader

CONTROL HANDLE (ADVANCED CONTROL
CONTROL (CONT'D)
Control Lever Boot
Figure 50-111-23
N-22659
To replace the rubber boot (Item 1) [Figure 50-111-23]

on the control panel, remove the control lever. (See
Control Lever Removal and Installation on Page 50-111-
6.)
Drill out the four rivets (Item 2) [Figure 50-111-23]

located on the flange of the rubber boot and remove the
old boot.
Install the new boot and reinstall the control lever. (See
Control Lever Boot on Page 50-110-1.)
T190 Bobcat Loader

CONTROL HANDLE (SELECTABLE JOYSTICK At the back side of the control panel, locate the left
CONTROL) (SJC) joystick wire connector (Item 1) [Figure 50-112-2].
Joystick Testing (Right & Left) Figure 50-112-3
Figure 50-112-1
1
P-28312
P-28301
Disconnect the joystick harness connector (Item 1) from
the loader wiring harness (Item 2) [Figure 50-112-3].
procedure: Install the test harness (Item 3) [Figure 50-112-3]
between the two connectors.
MEL1608-Joystick Test Harness [Figure 50-112-1]
MEL1563-Remote Start Tool Turn the remote start key to ON position without starting
Multimeter the loader.
Raise the lift arms and install an approved lift arm support Check the voltage between pin 3 and pin 5 on the joystick
device. (See Installing Lift Arm Support Device on Page test harness (Item 3) [Figure 50-112-3].
10-20-1.)
The voltage should be between 2.45 and 2.55 volts.
on Page 10-30-1.) Figure 50-112-4
Connect the remote start tool to the loader. (See
Figure 50-112-2
1
P-64328
Repeat the procedure at the right joystick wiring harness

connector (Item 1) [Figure 50-112-4]. (If needed.)
P-64298
T190 Bobcat Loader

CONTROL HANDLE (SELECTABLE JOYSTICK Figure 50-112-7
CONTROL) (SJC) (CONT'D)
Joystick Removal (Right & Left)
When replacing joystick assemblys, they are available as

a complete assembly with the boot and lever already 1
attached. This procedure is shown so the electrical
connections can be checked at the bottom of the joystick,
if suspected to be loose or disconnected.
10-20-1.)

P-26222
on Page 10-30-1.)
Figure 50-112-5 Remove the two outside joystick mount screws (Item 1)
[Figure 50-112-7].
Figure 50-112-8
P-26220A
Roll the joystick rubber boot (Item 1) [Figure 50-112-5]

P-26223A
down from the joystick handle.
Figure 50-112-6 Remove the joystick from the rubber boot [Figure 50-
112-8].
P-26221
Remove the two inside joystick mount bolts (Item 1)

[Figure 50-112-6].
T190 Bobcat Loader

CONTROL HANDLE (SELECTABLE JOYSTICK Lever Assembly Removal (Right & Left)
Joystick Removal (Right & Left) (Cont'd) device. (See Installing Lift Arm Support Device on Page
10-20-1.)
Figure 50-112-9
on Page 10-30-1.)
1
Figure 50-112-10
P-26224
Disconnect the electrical harness (Item 1) [Figure 50-

112-9] from the joystick.
P-64328
Remove the joystick from the loader.

Disconnect the joystick wiring harness connectors (Item
1) [Figure 50-112-10] on both the right and left hand
joysticks.
T190 Bobcat Loader

CONTROL HANDLE (SELECTABLE JOYSTICK
Lever Assembly Removal (Right & Left) (Cont'd)
Figure 50-112-11
P-64303
Remove the two control lever mounting bolts (Item 1)

[Figure 50-112-11].
The mounting bolts are secured with lock-nuts on the

back of the control panel. Once removed, they need to be
replaced with new.
Figure 50-112-12
P-64308
Remove the control lever from the loader [Figure 50-

112-12].
T190 Bobcat Loader

ELECTRICAL SYSTEM
ADVANCED CONTROL SYSTEM (ACS) . . . . . . . . . . . . . . . 60-120-1

ACS Controller Removal And Installation . . . . . . . . . . . . 60-120-5
Actuators Disassembly and Assembly. . . . . . . . . . . . . . 60-120-12 SAFETY &
Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 60-120-16 MAINTENANCE
Components Identification . . . . . . . . . . . . . . . . . . . . . . . . 60-120-1
Controller, Connector And Wire Identification . . . . . . . . . 60-120-4
Foot Lock Solenoid Connector. . . . . . . . . . . . . . . . . . . . 60-120-20
Foot Lock Solenoid Removal And Installation . . . . . . . . 60-120-19
Foot Sensor Connector . . . . . . . . . . . . . . . . . . . . . . . . . 60-120-18
Foot Sensor Disassembly And Assembly . . . . . . . . . . . 60-120-18
Handle Lock Solenoid Connector . . . . . . . . . . . . . . . . . 60-120-15 DRIVE
Handle Lock Solenoid Disassembly And Assembly. . . . 60-120-14 SYSTEM
Handle Lock Solenoid Removal And Installation . . . . . . 60-120-13
Handle Sensor Connector . . . . . . . . . . . . . . . . . . . . . . . . 60-120-6
Switch Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . 60-120-9
Switch Handle Removal. . . . . . . . . . . . . . . . . . . . . . . . . . 60-120-7
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . 60-120-3
ALTERNATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-1 ELECTRICAL

Adjusting The Alternator Belt . . . . . . . . . . . . . . . . . . . . . . . 60-30-1 SYSTEM
Alternator Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-1
Alternator Regulator Test . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-7
Alternator Voltage Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-20-9 ENGINE
Charging System Check . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-2 SERVICE
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-7
High Voltage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-4
Low Voltage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-4
Rectifier Continuity (Diode) Test . . . . . . . . . . . . . . . . . . . . 60-30-6 SPECIFICATIONS
Rotor Continuity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-8
Rotor Ground Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-8
Stator Continuity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-8
Stator Ground Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-30-8
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-20-1
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-20-2
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . 60-20-3
T190 Bobcat Loader

ELECTRICAL SYSTEM (CONT’D)
BICS™ SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-90-1

Additional Inspection For Loaders With Advanced Control System (ACS) . . 60-90-2
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED -
Key ON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-90-1
Inspecting The BICS™ Controller (Engine STOPPED - Key ON) . . . . . . . . . 60-90-1
Inspecting The Lift Arm By-Pass Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-90-2
Inspecting The Seat Bar Sensor (Engine RUNNING) . . . . . . . . . . . . . . . . . . 60-90-1
Inspecting The Traction Lock (Engine RUNNING). . . . . . . . . . . . . . . . . . . . . 60-90-1
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-90-4
BOBCAT CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-70-1

CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-160-1
Actuator Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-160-1
Calibration Procedure (ACS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-160-11
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-160-1
Hydrostatic Pump Calibration (SJC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-160-5
Lift and Tilt Calibration Procedure (SJC) . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-160-4
CONTROLLER (SELECTABLE JOYSTICK CONTROL) (SJC) . . . . . . . . . . . . . 60-71-1

Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-71-1
DIAGNOSTICS SERVICE CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-80-1

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-80-1
Number Codes List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-80-2
ELECTRICAL/HYDRAULIC CONTROLS REFERENCE . . . . . . . . . . . . . . . . . 60-130-1

Controls Identification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-130-1
ELECTRICAL/HYDRAULIC CONTROLS REFERENCE (SELECTABLE JOYSTICK

CONTROL) (SJC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-131-1
Controls Identification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-131-1
ELECTRICAL SYSTEM INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-10-1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-10-4
Fuse Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-10-5
Relay Switch Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-10-5
FLYWHEEL RPM SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60-140-1

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-140-1
T190 Bobcat Loader

ELECTRICAL SYSTEM (CONT’D)
INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-50-1

Deluxe Panel Removal And Installation (Right Side). . . . . . . . . . . . . . . . 60-50-10
Deluxe Panel Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-50-6
Front Accessory Panel Removal And Installation . . . . . . . . . . . . . . . . . . 60-50-12
Left Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-50-1
Option And Field Accessory Panels (If Equipped) . . . . . . . . . . . . . . . . . . . 60-50-8
Passwords (Deluxe). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-50-6
Right Panel (Deluxe) (With Keyless Start) . . . . . . . . . . . . . . . . . . . . . . . . . 60-50-3
Right Panel (Standard) (With Key Switch) . . . . . . . . . . . . . . . . . . . . . . . . . 60-50-2
Right Panel Setup Display Options (Deluxe) . . . . . . . . . . . . . . . . . . . . . . . 60-50-5
Standard & Deluxe Panel Removal And Installation (Left Side) . . . . . . . .60-50-11
Standard Panel Removal And Installation (Right Side) . . . . . . . . . . . . . . . 60-50-9
LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-60-1
Front Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-60-1
Rear Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-60-2
SEAT BAR SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-100-1

BICS™ Circuit Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-100-4
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-100-3
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-100-2
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-100-1
SERVICE PC (LAPTOP COMPUTER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-150-1

Connecting The Service PC To Remote Start Tool . . . . . . . . . . . . . . . . . 60-150-1
SPEED SENSOR (SELECTABLE JOYSTICK CONTROL) (SJC) . . . . . . . . 60-170-1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-170-1
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-170-3
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-170-1
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-1
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-1
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-4
Inspection And Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-7
No Load Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-9
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-3
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-40-2
TRACTION LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-110-1

Description Of The Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-110-2
Inspecting The Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-110-2
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-110-1
SPECIFICATIONS FOR BOLTS, SPEC SECTION) UNLESS OTHERWISE SPECIFIED.
T190 Bobcat Loader

PROTECTED POWER
PROTECTED POWER
RUN/ENTER SWITCH
COMPUTER POWER F
COMPUTER POWER
TILT SPOOL LOCK
RIGHT PANEL
LEFT PANEL
REAR ROD (NOT Used With AHC or ACS)
CLOCK/LATCH A
CLOCK/LATCH
C413
C421
HEADLIGHTS
7.5 ohm 1 1 4430 4370 1 1
SYSTEM Rx K
SYSTEM Rx
SYSTEM Tx
LIFT SPOOL LOCK
SYSTEM Tx H
12V 7.7 ohm
GROUND
2 2 2430 2370 2 2
GROUND
BROWN TIE STRAP (NOT Used With AHC or ACS) PWM
BUZZER
BUZZER
C422
START J
START
OPEN
1
DATA B
4380 1
DATA
7.7 ohm
PWM
REAR BASE 2380 2 2
C414
HIGH FLOW BICS HYDRAULIC LOCK
1 1 4440
G
C
D
E
B
A
K
E
F
J
7.5 ohm
WIRING SCHEMATIC
C415
12V
C420
7.5 ohm A A 4460 2 2 2440 WHITE TIE STRAP 4410 A A 9.8 ohm
12V B B 2460 BLUE TIE STRAP 2410 B B 12V
2920
9350
1220
1920
9120
9220
9300
9310
9330
2930
9320
9320
9330
9310
9300
9210
9110
1910
1210
9340
2910
BUCKET POSITIONING FRONT ROD
C423
C418
(Without ACS Option) WIRES CONNECT BY LETTER
ACROSS CONNECTORS
9.8 ohm
12V
A
B
A
B
4420
2420
4330
2330
1
2
1
2
3.3 ohm
PWM FRONT BASE
C419 C106
4340 1 1 3.3 ohm
CAB 6727178
A B YELLOW TIE YELLOW TIE YELLOW TIE
T190 (S/N 527011001 AND ABOVE) B A
STRAP STRAP STRAP
LOCK VALVE
2340 2 2 PWM
C416A
C416
2450 2 2 2450 2450 2
(S/N 527911001 AND ABOVE) 4450 1 1 4450 4451 4455 1
2
1
3600 A A SPEED
SOME CONNECTOR SENSOR MAIN
3610 B B
(PRINTED December 2003)
WORKLIGHTS
BODIES NOT SHOWN FRAME
GREEN TIE GREEN TIE GREEN TIE
FRONT
FOR DRAWING CLARITY STRAP LOCK VALVE HYDRAULIC
V-0450 STRAP STRAP
C108
C417A
3300 A A TEMPERATURE
C417
4480 1 1 4480 4481 4485 1 1
SWITCH
SENDER
BRAKE
3310 B B
1930
RED = RED 2480 2 2 2480 2480 2 2 500-3000 ohm
2000
RNG = ORANGE
BLK = BLACK REAR AUXILIARY
C435
RIGHT
LBL = LIGHT BLUE 2760 B B
RELAY GROUNDS 2000-2060 UNSWITCHED POWER 1000-1999 RED
ARE CONNECTED IN SERIES FUSED, UNSWITCHED POWER 1000-1999 RED/WHT DBL = DARK BLUE
LGN = LIGHT GREEN
HARNESS 7101973 A SEE C113 6120 A A
SWITCHED POWER 1000-1999 RNG FRONT AUX RELIEF
C405 C406
GROUND 2000-2999 BLK DGN = DARK GREEN SEAT
C424
CAB
2530 YEL = YELLOW 4490 A A 3700 A A
C434
GROUNDS MONITORING 3000-3999 LBL AIR FILTER BAR 6110 A A
LEFT
11 ohm
4330
PNK = PINK
4360
4340
4410
4440
4430
4420
2470 HYDRAULIC 4000-4999 LGN 12V B B SWITCH
2770
B B SEE J1 B 3710
3300
2490
2110
3700
3200
B B
3600
ATTACHMENT CONTROLS 5000-5999 YEL WHT = WHITE 2750
4470
4460
4450
2460 LIGHTS 6000-6999 PNK BRN = BROWN 3110 B B FUEL
ACCESSORIES 7000-7999 WHT TAN = TAN SENDER - +8
2450 3100 A A 30-270 ohm 2910
ENGINE 8000-8999 TAN PUR = PURPLE
2440 2400 COMMUNICATION 9000-9999 PUR GRY = GRAY
J1 J2 2920 2900
C
2930
A
2430
18 29 26 J1 J2 32 12 22 1 41 3 21 10 38 48 8 18 2770
2740 2750
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
2340 3100 2760
SPOOL SPARE FRONT COMPUTER SYSTEM LH AUX L HAND
COOLANT
PWM +8V ENG SPEED 28
LOCK ANALOG 1 TEMP SIGNAL SIGNAL
ROD GROUND Tx RIGHT SERIAL IN SUPPLY
2330 +
A 1 2 3 4 5 6 7 8 9 10
2520 A A 3400 3400 15 11 9110 D
C105
HYDRAULIC CHARGE C 4360 4330 2900 9100 4810 9210 3200 4300 3600 N K G L B R P S F E D C M A J H
2100 PRESSURE SENDER C C 3420 3420 47 7 9210 E
C408
- PROTECTED
0.5 - 7.5 V B R HAND REAR SPARE SYSTEM LH AUX SPARE AIR FILTER RH FRONT
3010 23
SERIAL IN BASE ANALOG 2 POWER Rx LEFT DIGITAL 1 SIGNAL
PWM - DETENT
9400 F See C492
B B 3410 23
11 12 13 14 15 16 17 18 19 20 N K G L B R P S F E D C M A J H
2420 3700 42 9410 G
B 9110 4440 1200 9200 4820 4310 4920
2410 STATUS LH SKI FUEL PWM RH SKI
REAR
SEE J2 FRONT COMPUTER SEAT BAR
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
OPEN SIGNAL
BASE ROD IN DOWN SENDER DOWN
2380 2390
POWER +8v
J2
21 22 23 24 25 26 27 28 29 30
2370 4430 9400 1900 3900
P05 4830 3100 4320 4930
4340
35 3910 SEE FUSE/RELAY
2200 BUCKET
KEY/ENTER SEATBAR LH SKI RH SKI A
OPEN POSITION OPEN
SWITCH GROUND UP OPEN GROUND OPEN UP CENTER
2000 45 3920 (EUROPEAN
31 32 33 34 35 36 37 38
38 39 40
2240 4420 9350 3910 4840 2110 4940 25 3900 C407 LIGHTING)
C112
HYDRAULIC OIL A A 3430 3430 3 HYD LOCK STATUS 34 9350
HEADLIGHT SEATBAR BRAKE SW HYDRAULIC
FILTER (DIFFERENTIAL) SOLENOID OUT FLOAT
SWITCH SIGNAL IN
OPEN TEMP OPEN OPEN
2800 SWITCH B B 14 1200

41 42 43 44 45 46 47 48 49 50
3610 4410 9410 4640 9340 3920 4500 3300 24 1900
3510
2300 DIFFERENTIAL SWITCH RESERVED HYD FILTER TWO SPEED RESERVED TWO SPEED LEFT GLOW PLUG TRACTION LOCK 46 4500
OPEN SPARE RELAY
(AC INPUT) OPEN SIGNAL SWITCH (BOOTSTRAP) MAKE-UP BLINKER PULL / 963
OUTPUT 1
2600 HARNESS 6728626 1 2 3 4 5 66 7 8 9 10
5 9100
3430 4910 4390 6410 8510 4110

15 9200
2110
RESERVED STARTER UNSWITCHED CAN HYD CHARGE RIGHT TRACTION HIGH FLOW / REAR WKLT FUEL RELAY
44 9340
(hall) FEEDBACK BATTERY (1) HIGH PRESS +8V BLINKER LOCK HOLD 900 LOAD RELAY HOLD
2740 ENGINE OIL A A 3500 3500 37 4 2900
C107
11 12 13 14 15 16 17 18 19 20
PRESSURE C
40 4940
2730 SENDER C C 3520 3520 49 8250 1110 9500 3400 6510 4200 4460 6210 8800
2120 -
B 4930
2720 0.5-7.5 V B B 3510 TRACTION LOCK SENSOR TRAVEL F&R AUX RESERVED UNSWITCHED
30
SPARE
DIGITAL 2 PULL FEEDBACK GROUNDS
CAN
LOW CONTROL J1 RELIEF (SENSOR GRND) BATTERY (2)
DIVERTER STARTER
RELAY
20 4920
2710 21 22 23 24 25 26 27 28 29 30
2350 4150 3010 9600 4730
P01 4470 1120 4450 8210 19 4310
29 4320
ENGINE HARNESS 7101311 TWO SPEED
SOLENOID
OPEN
FUEL PULL
FEEDBACK
UNSWITCHED
BATTERY (3)
CAN
SELECT OPEN
GLOW PLUG
FEEDBACK
ENG OIL
PRESS +8v GROUND
MARKER
LT RELAY
FUEL PULL
RELAY
9 4300
31 32 33 34 35 36 37 38 39 40
43 4640
ENGINE t 4350 8150 1130 9700 8550 3500 2100 6320 8110
C104
COOLANT A A B A 36 4840
C113
3200 B 3200 SEE J2-8 HANDLE SWITCH PWR / RESERVED ATTACHMENT +5V
SPARE HYD CHARGE ENG OIL RESERVED
SENDER POWER ACC RELAY (CAN SHIELD) KEY INPUT SUPPLY
OUTPUT 2 PRESS SIGNAL HORN PRESS SIGNAL (FAN OUTPUT)
4830
500-3000 ohm B B 3210 26
41 42 43 44 45 46 47 48 49 50
180 16 4820
A A 1800
8000 9800 3420 7200 3520
SUPPLY 0 1400
1020
J1 6 4810
C110
G A A J2
D3
E3
25 42 39 19 36 9 12 30 20 32 40 38 10 22 33 28 13 44 14 24 34 16 8 48 17 41 4
B
B B 1800
EXCITATION FUEL J1
SHUTOFF
ALTERNATOR 2010 6736515
4910
HOLD PULL
4730
4110
7200
6510
6410
4200
1400
8000
6320
6210
8550
8510
8250
8210
8800
8150
8110
2100
4150
1130
1120
1110
9800
9500
9600
9700
10.9 ohm C 2800
1480
4810
4820
4830
4840
4640
C
4300
4320
4310
4910
4920
4930
4940
4230
2530
2800
C101
1490
2520
4240
1010 A A 8800 A A 8800
STARTER 0.3 ohm B B 8100 B B 8100
G
H
C
D
E
G
F
B
D
C
H
A
K
F
J
J
BATTERY CABLE M R
C109
8250 B B Traction Lock C410 C409

B 8250
S
8200 A A
G
H
C
D
G
E
D
C
H
F
K
8200
J
HOLD 10.9 ohm
4200 A A
C425
YEL/LGN
YEL/RED
WHT/RED
WHT/BLK
WHT/LGN
C C
WHT
2200
WHT
PUR
DGN
YEL
RGN
DBL
LGN
RGN
GLOW PLUGS 4100 B B PULL 0.3 ohm
1.0 ohm each
F
+ -
B 2600 HR HR HR HR
FLOAT
H 6200 PWM
SHIFT
SKI CTRL
SIDE
8590
8570
8560
8580
C103
TWO SPD
SKI CTRL
DETENT
TO OPTIONS A
FLOW
6310
(ACCESSORY
CONNECTOR) E 6400
D 6500
G 6600
8500
C404
SEE CAB
C 7100 A TO OPTIONS
CONNECTOR LEFT HANDLE RIGHT HANDLE
B (BACKUP ALARM
SWITCH) C407
TURN SIGNAL HORN
A
J 2730
P 6600
6000
M 6500
RNG/WHT
RNG/DBL
L 6400
DGN
BRN
YEL
F 4730
D 4235
D
E
B
A
C488
TO OPTIONS N 6300
(ACCESSORY
C 4275
CONNECTOR) C411 C412
E 4550
TO OPTIONS TO OPTIONS
S 1700 (ACCESSORY (ACCESSORY
1740 CONNECTOR) CONNECTOR)
A 1140
H 1150
R
B
G
K (ALTERNATOR
1800 & KITS)
FUSE 11 (ACS CONNECTOR)
25A
8010
6300
6000
6320
6200
6210
8500
8550
8510
8200
8210
8100
8150
8110
4110
4150
4100
1130
1120
1110
6310
1700 1055 4220 M M

7200 J J
C489
TO OPTIONS B 2720 SWITCHED MARKER REAR GLOW FUEL

(ACCESSORY POWER LIGHT LIGHT PLUG STARTER PULL TRACTION 4275 L L
CONNECTOR) A 1720 1720
87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 86 87 87A LOCK
25A
6410 P P
(ATTACHMENT)
(COMPUTER)
6510 N N
FUSE 4
FUSE 10 30 85 30 85 30 85 30 85 30 85 30 85 85 30
25A
MAINFRAME HARNESS 7101181 1730
4550 K K
1050
2010
2000
1330
2030
2020
1320
2020
2010
1060
2040
2030
1030
2060
1350
2050
2040
2060
2050
1360
9720 E E
C492
(HEATER
) 9620 D D
FUSE 1 FUSE 2 FUSE 3 FUSE 6 FUSE 5
15A
G 9410 S S 9420
25A 15A 30A 30A
120
1140 F 9400 R R
E 9210 G G
1150 1160 9520 C C
1070 2240 H H
RELAY GROUNDS 2000-2060
ARE CONNECTED IN SERIES FUSE 9 FUSE 12 1740 B B
FUSE / RELAY CENTER 25A
(UNSWITCHED
POWER)
25A
(ACS)
1170 A A
D 9110 F F
1080
1040
FUSE 5 FUSE 1 FUSE 9

TRACTION HEATER UNSWITCHED
FRONT &
30A 25A REAR SWITCH 25A
MARKER 1160
1730
9800
9510
9610
9710
2710
FUSE 6 FUSE 2 LIGHT POWER FUSE 10
LIGHT
FUEL PULL FR & MK LT ATTCHMNT
30A 15A 25A 1050

G
-
D
C
E
A
B
1300
F
REAR LT ALT & KITS

+ TO OPTIONS
1060
FUSE 8
15A
FUSE 4
GLOW
PLUG
FUEL
PULL
TRACTION
PULL
STARTER
25A
FUSE 12
100A
1010 1030
C426 (ATTACHMENT
CONTROL)
COMPUTER ACS
ACD & REMOTE
1310 START CONNECTOR V-0450 (11-24-03)
25A 25A
1040
Printed in U.S.A. 1080
BATTERY
PROTECTED POWER
PROTECTED POWER
RUN/ENTER SWITCH D
COMPUTER POWER F
COMPUTER POWER
TILT SPOOL LOCK
RIGHT PANEL
LEFT PANEL
CLOCK/LATCH A
CLOCK/LATCH
C413
C421
HEADLIGHTS
7.5 ohm 1 1 4430 4370 1
SYSTEM Rx K
SYSTEM Rx
SYSTEM Tx
LIFT SPOOL LOCK
SYSTEM Tx H
12V
GROUND
2 2 2430 BROWN TIE STRAP 2370 2
GROUND G
(NOT Used With AHC or ACS)
BUZZER
BUZZER
C422
START J
START J
OPEN
1
DATA B
4380
DATA B
REAR BASE 2380 2
C414
1 1 4440
G
C
D
E
A
K
E
7.5 ohm
F
WIRING SCHEMATIC
C415
A 12V
C420
7.5 ohm A 4460 2 2 2440 WHITE TIE STRAP 4410 A A 9.8 ohm
2920
9350
1220
1920
9120
9220
9300
9310
9330
2930
9320
9320
9330
9310
9300
9210
9110
1910
1210
9340
2910
C423
C418
(With ACS Option) WIRES CONNECT BY LETTER
ACROSS CONNECTORS
9.8 ohm
12V
A
B
A
B
4420
2420
4330
2330
1
2
1
2
3.3 ohm
PWM FRONT BASE
C419 C106
4340 1 1 3.3 ohm
CAB 6727178
A B YELLOW TIE YELLOW TIE YELLOW TIE
T190 (S/N 527011001 AND ABOVE) B A
STRAP
STRAP STRAP
LOCK VALVE 2340 2 2 PWM
C416A
C416
2450 2 2 2450 2450 2
(S/N 527911001 AND ABOVE) 4450 1 1 4450 4451 4455 1
2
1
3600 A A SPEED
SOME CONNECTOR SENSOR MAIN
3610 B B
(PRINTED December 2003)
WORKLIGHTS
BODIES NOT SHOWN FRAME
GREEN TIE GREEN TIE GREEN TIE
FRONT
FOR DRAWING CLARITY STRAP STRAP STRAP LOCK VALVE HYDRAULIC
V-0451
C108
C417A
C417
4480 1 1 4480 4481 4485 1 1
SWITCH
SENDER
BRAKE
3310 B B
1930
RED = RED 2480 2 2 2480 2480 2 2 500-3000 ohm
2000
RNG = ORANGE
BLK = BLACK REAR AUXILIARY
C435
RIGHT
LBL = LIGHT BLUE 2760 B B
ARE CONNECTED IN SERIES FUSED, UNSWITCHED POWER 1000-1999 RED/WHT DBL = DARK BLUE
LGN = LIGHT GREEN
HARNESS 7101973 A SEE C113 6120 A A
SWITCHED POWER 1000-1999 RNG FRONT AUX RELIEF
C405 C406
C424
CAB
2530 YEL = YELLOW 4490 A A 3700 A A
C434
GROUNDS MONITORING 3000-3999 LBL 11 ohm AIR FILTER BAR 6110 A A
LEFT
4330
PNK = PINK
4360
4340
4440
4430
4410
4420
2770
2490 B B SEE J1 B 3710
3300
2110
3700
3200
B B
3600
4470
4460
4450
2450 3100 A A 30-270 ohm 2910
J1 J2 2920 2900
C
2930
A
2430
18 29 26 J1 J2 32 12 22 1 41 3 21 10 38 48 8 18 2770
2740 2750
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
2340 3100 2760
COOLANT
2330 +
A 1 2 3 4 5 6 7 8 9 10
2520 A 3400 15
C105
HYDRAULIC CHARGE C
A 3400 4360 4330 2900 9100 4810 9210 3200 4300 3600
11 9110 D N K G L B R P S F E D C M A J H
C408
- PROTECTED
0.5 - 7.5 V B R HAND
SERIAL IN
REAR SPARE
ANALOG 2 POWER
SYSTEM
Rx
LH AUX SPARE
DIGITAL 1
AIR FILTER
PWM -
RH FRONT
See C492
LEFT SIGNAL DETENT
B B 3410 3010 23 BASE
23 9400 F
2420 3700 42 9410 G
B 9110 4440 1200 9200 4820 4310 4920
REAR
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
OPEN SIGNAL
2380 2390
POWER +8v
J2
21 22 23 24 25 26 27 28 29 30
2370 4430 9400 1900 3900
P05 4830 3100 4320 4930
4340
2200 BUCKET
OPEN POSITION OPEN
2000 45 3920 (EUROPEAN
31 32 33 34 35 36 37 38
38 39 40
2240 4420 9350 3910 4840 2110 4940 25 3900 C407 LIGHTING)
C112
SWITCH SIGNAL IN
OPEN TEMP OPEN OPEN
2800 SWITCH B B 14 1200

41 42 43 44 45 46 47 48 49 50
3610 4410 9410 4640 9340 3920 4500 3300 24 1900
3510
OPEN SPARE RELAY
OUTPUT 1
2600 HARNESS 6728626 1 2 3 4 5 66 7 8 9 10
5 9100
3430 4910 4390 6410 8510 4110

15 9200
2110
44 9340
2740 ENGINE OIL A A 3500 3500 37 4 2900
C107
11 12 13 14 15 16 17 18 19 20
PRESSURE C
40 4940
2730 SENDER C C 3520 3520 49 8250 1110 9500 3400 6510 4200 4460 6210 8800
2120 -
B 4930
30
SPARE
CAN
DIVERTER STARTER
RELAY
20 4920
2710 21 22 23 24 25 26 27 28 29 30
2350 4150 3010 9600 4730
P01 4470 1120 4450 8210 19 4310
29 4320
SOLENOID
OPEN
FUEL PULL
FEEDBACK
UNSWITCHED
BATTERY (3)
CAN
SELECT OPEN
GLOW PLUG
FEEDBACK
ENG OIL
PRESS +8v GROUND
MARKER
LT RELAY
FUEL PULL
RELAY
9 4300
31 32 33 34 35 36 37 38 39 40
4350 3500 6320 8110
43 4640
ENGINE t 8150 1130 9700 8550 2100
C104
C113
4830
500-3000 ohm B B 3210 26
41 42 43 44 45 46 47 48 49 50
180 16 4820
A A 1800
8000 9800 3420 7200 3520
SUPPLY 0 1400
1020
J1 6 4810
C110
G A A J2
D3
E3
25 42 39 19 36 9 12 30 20 32 40 38 10 22 33 28 13 44 14 24 34 16 8 48 17 41 4
B
B B 1800
FUEL
EXCITATION J1
SHUTOFF
ALTERNATOR 2010
6736515
4910
HOLD PULL
4730
4110
7200
6510
6410
4200
1400
8000
6320
6210
8550
8510
8250
8210
8800
8150
8110
2100
4150
1130
1120
1110
9800
9500
9600
9700
10.9 ohm 2800 C C 2800
1480
4810
4820
4830
4840
4640
4300
4320
4310
4910
4920
4930
4940
4230
2530
1490
C101
2520
4240
1010 A A 8800 A A 8800
G
H
C
D
E
G
F
B
D
C
H
A
K
F
J
J
BATTERY CABLE M R
C109
8250 B B Traction Lock C410 C409

B 8250
S
8200 A A
G
H
C
D
G
E
D
C
H
F
K
8200
J
HOLD 10.9 ohm
4200 A A
C425
YEL/LGN
YEL/RED
WHT/RED
WHT/BLK
WHT/LGN
A
A
B
B
C C
WHT
2200
WHT
PUR
DGN
YEL
RGN
DBL
LGN
RGN
TO OPTIONS C465 C466
GLOW PLUGS 4100 B B PULL 0.3 ohm
A
B
B
(ACCESSORY 1.0 ohm each
CONNECTOR)
F
+ - HANDLE
B 2600 HANDLE LOCK
FLOAT
HR HR HR HR
SHIFT
SKI CTRL
SIDE
LOCK
H 6200 PWM
8590
8570
8560
8580
LEFT HANDLE
C103
TWO SPD
SKI CTRL
DETENT
A
FLOW
6310
HORN
E 6400
AHC LIFT
TURN SIGNAL
RIGHT
HALL SENSOR
6500 HANDLE
D AHC TILT
B
C
A
G 6600 HALL SENSOR
RNG/WHT
RNG/DBL
8500
C404
SEE CAB
C 7100 A TO OPTIONS C450
DGN
BRN
YEL
CONNECTOR
B
C
A
B (BACKUP ALARM
A
C
B
SWITCH) C407 C449
C
B
D
E
B
A
A
B
C
A
J 2730
C411
B
C
C412
A
P 6600 C469
6000
M 6500 C472
A
C
B
C
B
A
L 6400
(ACCESSORY (ACCESSORY
4750
1610
2750
F 4730 CONNECTOR) CONNECTOR)
1510
4650
2650
D 4235
C488
TO OPTIONS N 6300 13 ohm

(ACCESSORY 12V
C 4275
CONNECTOR) FOOT PEDAL LOCK TILT ACTUATOR LIFT ACTUATOR
E 4550
S 1700 M M
A 1140 1740
BLK
1150
DGN
H
RED
A B A B
RED
BLK
DGN
RED
RED
BLK
BLK
R
C467 C468
B
A B
8
7
6
5
4
3
2
1
A B
8
7
6
5
4
3
2
1
G C428
C429
4270
2500
4280
2510
K
8
7
5
4
3
2
1
(ALTERNATOR
6
1800 & KITS)
8
7
6
5
4
3
2
1
FUSE 11
1630
4770
2770
4790
4780
25A
8010
6300
6000
6320
6200
6210
8500
8550
8510
8200
8210
8100
8150
8110
4110
4150
4100
1130
1120
1110
6310
1530
4670
2670
4690
4680
1700 1055 4220 M M 4220
7200 J J
C489

(ACCESSORY POWER LIGHT LIGHT PLUG STARTER PULL TRACTION 4275 L L 4275
87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 86 87 87A LOCK
25A
6410 P A 1170
(ATTACHMENT)
(COMPUTER)
6510 N N
FUSE 4
FUSE 10
4680
4260
4220
4780
2270
2260
4790
4690
30 85 30 85 30 85 30 85 30 85 30 85 85 30
1180
1190
25A 4550 K K 4550
1730
1050
2010
2000
1330
2030
2020
1320
2020
2010
1060
2040
2030
1030
2060
1350
2050
2040
2060
2050
1360
9720 E E 9720
(HEATER C B G E J H K A D F
9620 D D 9620
C492
) FUSE 2
FUSE 1 FUSE 3 FUSE 6 FUSE 5
25A 15A 30A 30A
G 9410 S S 9420 4550 C GREY
15A
120
1140 F 9400 R R 9720 F J3
E 9210 G G 9620 E
1150 1160 9520 C C 9520 9520 D
1070 2240 H H 2240 2250 J1 ACS Controller
RELAY GROUNDS 2000-2060 G Advanced Control System
ARE CONNECTED IN SERIES FUSE 9 FUSE 12 1740 B B 1740 2280 H
MAINFRAME HARNESS 7101181 FUSE / RELAY CENTER 25A
(UNSWITCHED
25A
1170 A F 1740 B
POWER) (ACS) P 1500 A
J2
D 9110 F
BLACK
A B C D K G F H
1080
J E
1040
4750
4650
4670
4770
FRONT &
MARKER 1160
1730
9800
9510
9610
9710
2710
LIGHT
FUEL PULL FR & MK LT ATTCHMNT A A 1620
C470
30A 15A 25A 1050 TILT C C 4760
FUSE 3 PEDAL
FUSE 7 FUSE 11 B
G
-
D
C
E
A
B
1300
F
+ B 2760
REAR LT ALT & KITS
1060 TO OPTIONS
FUSE 8
15A
FUSE 4
GLOW
PLUG
FUEL
PULL
TRACTION
PULL
STARTER
25A
FUSE 12
100A
1010 1030
C426 (ATTACHMENT
CONTROL) A A 1520
C471
ACD & REMOTE
COMPUTER
25A
ACS
25A
1310 START CONNECTOR LIFT
PEDAL
C C 4660 ACS HARNESS 6733292
1040 B B 2660
Printed in U.S.A. 1080 V-0451 (11-24-03)
BATTERY
PROTECTED POWER
PROTECTED POWER
RUN/ENTER SWITCH
COMPUTER POWER F
COMPUTER POWER
TILT SPOOL LOCK
RIGHT PANEL
LEFT PANEL
CLOCK/LATCH A
CLOCK/LATCH
C413
C421
HEADLIGHTS
7.5 ohm 1 1 4430 4370 1 1
SYSTEM Rx K
SYSTEM Rx
SYSTEM Tx
LIFT SPOOL LOCK
SYSTEM Tx H
12V 7.7 ohm
GROUND
2 2 2430 2370 2 2
GROUND
BUZZER
BUZZER
C422
START J
START
OPEN
1
DATA B
4380 1
DATA
7.7 ohm
PWM
REAR BASE 2380 2 2
C414
1 1 4440
G
C
D
E
B
A
K
E
F
J
7.5 ohm
WIRING SCHEMATIC
C415
12V
C420
2920
9350
1220
1920
9120
9220
9300
9310
9330
2930
9320
9320
9330
9310
9300
9210
9110
1910
1210
9340
2910
C423
C418
(Without Options) WIRES CONNECT BY LETTER
ACROSS CONNECTORS
9.8 ohm
12V
A
B
A
B
4420
2420
4330
2330
1
2
1
2
3.3 ohm
PWM FRONT BASE
C419 C106
4340 1 1 3.3 ohm
CAB 6727178
A B
T190 (S/N 527711001 - 527716460) B A
2340 2 2 PWM
(S/N 527811001 - 527813201) DIVERTER

3600 A A
C416
SPEED
SOME CONNECTOR 4450 A A 7.5 ohm SENSOR MAIN
3610 B B
(PRINTED JUNE 2005)
WORKLIGHTS
BODIES NOT SHOWN YELLOW TIE STRAP 2450 B B 12V FRAME
FRONT
FOR DRAWING CLARITY HYDRAULIC
V-0495
C108
SWITCH
SENDER
BRAKE
FRONT AUX RELIEF 3310 B B
1930
RED = RED 500-3000 ohm
2000
C424
RNG = ORANGE 4490 A A 11 ohm
BLK = BLACK GREEN TIE 12V
C435
2490 B B
RIGHT
LBL = LIGHT BLUE STRAP 2760 B B
FUSED, UNSWITCHED POWER 1000-1999 RED/WHT DBL = DARK BLUE A SEE C113 6120 A A
ARE CONNECTED IN SERIES LGN = LIGHT GREEN
SWITCHED POWER 1000-1999 RNG REAR AUX RELIEF
C405 C406
C417
CAB
2530 YEL = YELLOW A A 3700 A A
C434
GROUNDS MONITORING 3000-3999 LBL 4480 AIR FILTER BAR 6110 A A
LEFT
9.8 ohm
4330
PNK = PINK
4360
4340
4410
4440
4430
4420
2770
SEE J1 B 3710
3300
2480 B B
2110
3700
3200
B B
3600
4470
4460
4450
2450 3100 A A 30-270 ohm 2910
J1 J2 2920 2900
C
2930
A
2430 18 29 26 J1 J2 32 12 22 1 41 3 21 10 38 48 8 18 2770
2740 2750
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
2340 3100 2760
COOLANT
2330 +
A 1 2 3 4 5 6 7 8 9 10
2520 A A 3400 3400 15 11 9110 D
C105
HYDRAULIC CHARGE C 4360 4330 2900 9100 4810 9210 3200 4300 3600 N K G L B R P S F E D C M A J H
C408
- PROTECTED
0.5 - 7.5 V B R HAND REAR SPARE SYSTEM LH AUX SPARE AIR FILTER RH FRONT
3010 23
SERIAL IN BASE ANALOG 2 POWER Rx LEFT DIGITAL 1 SIGNAL
PWM - DETENT
9400 F See C492
B B 3410 23
2420 3700 42 9410 G
B 9110 4440 1200 9200 4820 4310 4920
REAR
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
OPEN SIGNAL
2380 2390
POWER +8v
J2
21 22 23 24 25 26 27 28 29 30
2370 4430 9400 1900 3900
P05 4830 3100 4320 4930
4340
2200 BUCKET
OPEN POSITION OPEN
2000 45 3920 (EUROPEAN
31 32 33 34 35 36 37 38
38 39 40
2240 4420 9350 3910 4840 2110 4940 25 3900 C407 LIGHTING)
C112
SWITCH SIGNAL IN
OPEN TEMP OPEN OPEN
2800 SWITCH B B 14 1200

41 42 43 44 45 46 47 48 49 50
3610 4410 9410 4640 9340 3920 4500 3300 24 1900
3510
OPEN SPARE RELAY
OUTPUT 1
2600 HARNESS 6728626 1 2 3 4 5 66 7 8 9 10
5 9100
3430 4910 4390 6410 8510 4110

15 9200
2110
44 9340
2740 ENGINE OIL A A 3500 3500 37 4 2900
C107
11 12 13 14 15 16 17 18 19 20
PRESSURE C
40 4940
2730 SENDER C C 3520 3520 49 8250 1110 9500 3400 6510 4200 4460 6210 8800
2120 -
B 4930
30
SPARE
CAN
DIVERTER STARTER
RELAY
20 4920
2710 21 22 23 24 25 26 27 28 29 30
2350 4150 3010 9600 4730
P01 4470 1120 4450 8210 19 4310
29 4320
SOLENOID
OPEN
FUEL PULL
FEEDBACK
UNSWITCHED
BATTERY (3)
CAN
SELECT OPEN
GLOW PLUG
FEEDBACK
ENG OIL
PRESS +8v GROUND
MARKER
LT RELAY
FUEL PULL
RELAY
9 4300
31 32 33 34 35 36 37 38 39 40
43 4640
ENGINE t 4350 8150 1130 9700 8550 3500 2100 6320 8110
C104
C113
4830
500-3000 ohm B B 3210 26
41 42 43 44 45 46 47 48 49 50
180 16 4820
A A 1800
8000 9800 3420 7200 3520
SUPPLY 0 1400
1020
J1 6 4810
C110
G A A J2
D3
E3
25 42 39 19 36 9 12 30 20 32 40 38 10 22 33 28 13 44 14 24 34 16 8 48 17 41 4
B
B B 1800
EXCITATION FUEL J1
SHUTOFF
4910
HOLD PULL
4730
4110
7200
6510
6410
4200
1400
8000
6320
6210
8550
8510
8250
8210
8800
8150
8110
2100
4150
1130
1120
1110
9800
9500
9600
9700
10.9 ohm C 2800
1480
4810
4820
4830
4840
4640
C
4300
4320
4310
4910
4920
4930
4940
4230
2530
2800
C101
1490
2520
4240
1010 A A 8800 A A 8800
G
H
C
D
E
G
F
B
D
C
H
A
K
F
J
J
BATTERY CABLE M R
C109
B 8250 B B 8250 C410 C409

S Brake Valve
8200 A A 6732781
G
H
C
D
G
E
D
C
H
F
K
8200
J
4200 A A 4200 A A
C425
YEL/LGN
YEL/RED
WHT/RED
WHT/BLK
WHT/LGN
C C
WHT
2200 2200 B
WHT
PUR
DGN
B
YEL
RGN
DBL
LGN
RGN
GLOW PLUGS 4100 B B OPEN
1.0 ohm each
F
+ -
B 2600 HR HR HR HR
FLOAT
H 6200 PWM
SHIFT
SKI CTRL
SIDE
8590
8570
8560
8580
C103
TWO SPD
SKI CTRL
DETENT
TO OPTIONS A
FLOW
6310
(ACCESSORY
CONNECTOR) E 6400
D 6500
G 6600
8500
C404
SEE CAB
C 7100 A TO OPTIONS
B (BACKUP ALARM
SWITCH) C407
TURN SIGNAL HORN
A
J 2730
P 6600
6000
M 6500
RNG/WHT
RNG/DBL
L 6400
DGN
BRN
YEL
F 4730
D 4235
D
E
B
A
C488
TO OPTIONS N 6300
(ACCESSORY
C 4275
E 4550
A 1140
H 1150
R
B
G
K (ALTERNATOR
1800 & KITS)
25A
8010
6300
6000
6320
6200
6210
8500
8550
8510
8200
8210
8100
8150
8110
4110
4150
4100
1130
1120
1110
6310
1700 1055 4220 M M

7200 J J
C489

87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 86 87 87A LOCK
25A
6410 P P
(ATTACHMENT)
(COMPUTER)
6510 N N
FUSE 4
FUSE 10 30 85 30 85 30 85 30 85 30 85 30 85 85 30
25A
4550 K K
1050
2010
2000
1330
2030
2020
1320
2020
2010
1060
2040
2030
1030
2060
1350
2050
2040
2060
2050
1360
9720 E E
C492
(HEATER
) 9620 D D
15A
G 9410 S S 9420
25A 15A 30A 30A
120
1140 F 9400 R R
E 9210 G G
1150 1160 9520 C C
1070 2240 H H
(UNSWITCHED
POWER)
25A
(ACS)
1170 A A
D 9110 F F
1080
1040

FRONT &
MARKER 1160
1730
9800
9510
9610
9710
2710
LIGHT
30A 15A 25A 1050

G
-
D
C
E
A
B
1300
F
REAR LT ALT & KITS

+ TO OPTIONS
1060
FUSE 8
15A
FUSE 4
GLOW
PLUG
FUEL
PULL
TRACTION
PULL
STARTER
25A
FUSE 12
100A
1010 1030
C426 (ATTACHMENT
CONTROL)
COMPUTER ACS
ACD & REMOTE
25A 25A
1040
BATTERY
PROTECTED POWER
PROTECTED POWER
RUN/ENTER SWITCH D
COMPUTER POWER F
COMPUTER POWER
TILT SPOOL LOCK
RIGHT PANEL
LEFT PANEL
CLOCK/LATCH A
CLOCK/LATCH
C413
C421
HEADLIGHTS
7.5 ohm 1 1 4430 4370 1
SYSTEM Rx K
SYSTEM Rx
SYSTEM Tx
LIFT SPOOL LOCK
SYSTEM Tx H
12V
GROUND
2 2 2430 2370 2
GROUND G
BROWN TIE STRAP (NOT Used With AHC or ACS)
BUZZER
BUZZER
C422
START J
START J
OPEN
1
DATA B
4380
DATA B
REAR BASE 2380 2
C414
1 1 4440
G
C
D
E
A
K
E
F
7.5 ohm
WIRING SCHEMATIC 12V
C415
C420
2920
9350
1220
1920
9120
9220
9300
9310
9330
2930
9320
9320
9330
9310
9300
9210
9110
1910
1210
9340
2910
C423
C418
ACROSS CONNECTORS
9.8 ohm
12V
A
B
A
B
4420
2420
4330
2330
1
2
1
2
3.3 ohm
PWM FRONT BASE
C419 C106
4340 1 1 3.3 ohm
CAB 6727178
A B
T190 (S/N 527711001 - 527716460) B A
2340 2 2 PWM
(S/N 527811001 - 527813201) DIVERTER

3600 A A
C416
SPEED
3610 B B
(PRINTED JUNE 2005)
WORKLIGHTS
FRONT
FOR DRAWING CLARITY HYDRAULIC
V-0496
C108
SWITCH
SENDER
BRAKE
FRONT AUX RELIEF 3310 B B
1930
RED = RED 500-3000 ohm
2000
C424
RNG = ORANGE 4490 A A 11 ohm
C435
2490 B B
RIGHT
C405 C406
C417
CAB
C434
LEFT
9.8 ohm
4330
PNK = PINK
4360
4340
4410
4440
4430
4420
2770
SEE J1 B 3710
3300
2480 B B
2110
3700
3200
B B
3600
4470
4460
4450
2450 3100 A A 30-270 ohm 2910
J1 J2 2920 2900
C
2930
A
2430 18 29 26 J1 J2 32 12 22 1 41 3 21 10 38 48 8 18 2770
2740 2750
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
2340 3100 2760
COOLANT
2330 +
A 1 2 3 4 5 6 7 8 9 10
2520 A 3400 15
C105
HYDRAULIC CHARGE C
A 3400 4360 4330 2900 9100 4810 9210 3200 4300 3600
C408
- PROTECTED
0.5 - 7.5 V B R HAND
SERIAL IN
REAR SPARE
ANALOG 2 POWER
SYSTEM
Rx
LH AUX SPARE
DIGITAL 1
AIR FILTER
PWM -
RH FRONT
See C492
LEFT SIGNAL DETENT
B B 3410 3010 23 BASE
23 9400 F
2420 3700 42 9410 G
B 9110 4440 1200 9200 4820 4310 4920
REAR
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
OPEN SIGNAL
2380 2390
POWER +8v
J2
21 22 23 24 25 26 27 28 29 30
2370 4430 9400 1900 3900
P05 4830 3100 4320 4930
4340
2200 BUCKET
OPEN POSITION OPEN
2000 45 3920 (EUROPEAN
31 32 33 34 35 36 37 38
38 39 40
2240 4420 9350 3910 4840 2110 4940 25 3900 C407 LIGHTING)
C112
SWITCH SIGNAL IN
OPEN TEMP OPEN OPEN
2800 SWITCH B B 14 1200

41 42 43 44 45 46 47 48 49 50
3610 4410 9410 4640 9340 3920 4500 3300 24 1900
3510
OPEN SPARE RELAY
OUTPUT 1
2600 HARNESS 6728626 1 2 3 4 5 66 7 8 9 10
5 9100
3430 4910 4390 6410 8510 4110

15 9200
2110
44 9340
2740 ENGINE OIL A A 3500 3500 37 4 2900
C107
11 12 13 14 15 16 17 18 19 20
PRESSURE C
40 4940
2730 SENDER C C 3520 3520 49 8250 1110 9500 3400 6510 4200 4460 6210 8800
2120 -
B 4930
30
SPARE
CAN
DIVERTER STARTER
RELAY
20 4920
2710 21 22 23 24 25 26 27 28 29 30
2350 4150 3010 9600 4730
P01 4470 1120 4450 8210 19 4310
29 4320
SOLENOID
OPEN
FUEL PULL
FEEDBACK
UNSWITCHED
BATTERY (3)
CAN
SELECT OPEN
GLOW PLUG
FEEDBACK
ENG OIL
PRESS +8v GROUND
MARKER
LT RELAY
FUEL PULL
RELAY
9 4300
31 32 33 34 35 36 37 38 39 40
4350 3500 6320 8110
43 4640
ENGINE t 8150 1130 9700 8550 2100
C104
C113
4830
500-3000 ohm B B 3210 26
41 42 43 44 45 46 47 48 49 50
180 16 4820
A A 1800
8000 9800 3420 7200 3520
SUPPLY 0 1400
1020
J1 6 4810
C110
G A A J2
D3
E3
25 42 39 19 36 9 12 30 20 32 40 38 10 22 33 28 13 44 14 24 34 16 8 48 17 41 4
B
B B 1800
FUEL
EXCITATION J1
SHUTOFF
ALTERNATOR 2010
6736515
4910
HOLD PULL
4730
4110
7200
6510
6410
4200
1400
8000
6320
6210
8550
8510
8250
8210
8800
8150
8110
2100
4150
1130
1120
1110
9800
9500
9600
9700
10.9 ohm 2800 C C 2800
1480
4810
4820
4830
4840
4640
4300
4320
4310
4910
4920
4930
4940
4230
2530
1490
C101
2520
4240
1010 A A 8800 A A 8800
G
H
C
D
E
G
F
B
D
C
H
A
K
F
J
J
BATTERY CABLE M R
C109
B 8250 B B 8250 C410 C409

S Brake Valve
8200 A A
G
H
C
D
G
E
D
C
H
6732781
K
8200
J
4200 A A 4200 A A
C425
YEL/LGN
YEL/RED
WHT/RED
WHT/BLK
WHT/LGN
A
A
B
B
C
WHT
2200 C
WHT
PUR
DGN
YEL
2200
RGN
B
DBL
LGN
RGN
B C465 C466
TO OPTIONS GLOW PLUGS 4100 B B OPEN
A
B
B
CONNECTOR)
F
+ - HANDLE
B 2600 HANDLE LOCK
FLOAT
HR HR HR HR
SHIFT
SKI CTRL
SIDE
LOCK
H 6200 PWM
8590
8570
8560
8580
LEFT HANDLE
C103
TWO SPD
SKI CTRL
DETENT
A
FLOW
6310
HORN
E 6400
AHC LIFT
TURN SIGNAL
RIGHT
HALL SENSOR
6500 HANDLE
D AHC TILT
B
C
A
G 6600 HALL SENSOR
RNG/WHT
RNG/DBL
8500
C404
SEE CAB
DGN
BRN
YEL
CONNECTOR
B
C
A
B (BACKUP ALARM
A
C
B
SWITCH) C407 C449
C
B
D
E
B
A
A
B
C
A
J 2730
C411
B
C
C412
A
P 6600 C469
6000
M 6500 C472
A
C
B
C
B
A
L 6400
4750
1610
2750
1510
4650
2650
D 4235
C488

(ACCESSORY 12V
C 4275
E 4550
S 1700 M M
A 1140 1740
BLK
1150
DGN
H
RED
A B A B
RED
BLK
DGN
RED
RED
BLK
BLK
R
C467 C468
B
A B
8
7
6
5
4
3
2
1
A B
8
7
6
5
4
3
2
1
G C428
C429
4270
2500
4280
2510
K
8
7
5
4
3
2
1
(ALTERNATOR
6
1800 & KITS)
8
7
6
5
4
3
2
1
FUSE 11
1630
4770
2770
4790
4780
25A
8010
6300
6000
6320
6200
6210
8500
8550
8510
8200
8210
8100
8150
8110
4110
4150
4100
1130
1120
1110
6310
1530
4670
2670
4690
4680
1700 1055 4220 M M 4220
7200 J J
C489

87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 86 87 87A LOCK
25A
6410 P A 1170
(ATTACHMENT)
(COMPUTER)
6510 N N
FUSE 4
FUSE 10
4680
4260
4220
4780
2270
2260
4790
4690
30 85 30 85 30 85 30 85 30 85 30 85 85 30
1180
1190
25A 4550 K K 4550
1730
1050
2010
2000
1330
2030
2020
1320
2020
2010
1060
2040
2030
1030
2060
1350
2050
2040
2060
2050
1360
9720 E E 9720
9620 D D 9620
C492
) FUSE 2
25A 15A 30A 30A
G 9410 S S 9420 4550 C GREY
15A
120
1140 F 9400 R R 9720 F J3
E 9210 G G 9620 E
1150 1160 9520 C C 9520 9520 D
(UNSWITCHED
25A
1170 A F 1740 B
J2
D 9110 F
BLACK
A B C D K G F H
1080
J E
1040
4750
4650
4670
4770
FRONT &
MARKER 1160
1730
9800
9510
9610
9710
2710
LIGHT
C470
30A 15A 25A 1050 TILT C C 4760
FUSE 3 PEDAL
FUSE 7 FUSE 11 B
G
-
D
C
E
A
B
1300
F
+ B 2760
REAR LT ALT & KITS
1060 TO OPTIONS
FUSE 8
15A
FUSE 4
GLOW
PLUG
FUEL
PULL
TRACTION
PULL
STARTER
25A
FUSE 12
100A
1010 1030
C426 (ATTACHMENT
CONTROL) A A 1520
C471
ACD & REMOTE
COMPUTER
25A
ACS
25A
PEDAL
1040 B B 2660
Printed in U.S.A. 1080 V-0496 (5-16-05)
BATTERY
PROTECTED POWER
PROTECTED POWER
RUN/ENTER SWITCH
COMPUTER POWER F
COMPUTER POWER
TILT SPOOL LOCK
RIGHT PANEL
LEFT PANEL
CLOCK/LATCH A
CLOCK/LATCH
WIRING SCHEMATIC
C413
C421
HEADLIGHTS
7.5 ohm 1 1 4430 4370 1 1
SYSTEM Rx K
SYSTEM Rx
SYSTEM Tx
LIFT SPOOL LOCK
SYSTEM Tx H
WIRES CONNECT BY LETTER 12V 7.7 ohm
GROUND
2 2 2430 2370 2 2
GROUND
BUZZER
BUZZER
ACROSS CONNECTORS
C422
START J
START
OPEN
1
DATA B
4380 1
DATA
7.7 ohm
A B PWM
(Without Options) B A
REAR BASE 2380 2 2
C414
1 1 4440
G
C
D
E
B
A
K
E
F
J
7.5 ohm
C415
12V
C420
SOME CONNECTOR
T190 (S/N 527716461 AND ABOVE) BODIES NOT SHOWN
2920
9350
1220
1920
9120
9220
9300
9310
9330
2930
9320
9320
9330
9310
9300
9210
9110
1910
1210
9340
2910
FOR DRAWING CLARITY BUCKET POSITIONING FRONT ROD
C423
C418
9.8 ohm A A 4420 4330 1 1 3.3 ohm
12V
PWM
(PRINTED JUNE 2005) B B 2420 2330 2 2 FRONT BASE
C419 C106
4340 1 1 3.3 ohm
CAB 6727178
UNSWITCHED POWER 1000-1999 RED RED = RED
V-0700 FUSED, UNSWITCHED POWER 1000-1999 RED/WHT RNG = ORANGE 2340 2 2 PWM
SWITCHED POWER 1000-1999 RNG BLK = BLACK

RELAY GROUNDS 2000-2060 GROUND 2000-2999 BLK LBL = LIGHT BLUE DIVERTER
3600 A A
C416
MONITORING 3000-3999 LBL DBL = DARK BLUE SPEED
ARE CONNECTED IN SERIES 4450 A A 7.5 ohm MAIN
HYDRAULIC 4000-4999 LGN LGN = LIGHT GREEN 3610 B B SENSOR
WORKLIGHTS
ATTACHMENT CONTROLS 5000-5999 YEL YELLOW TIE STRAP 2450 B B 12V FRAME
2530 DGN = DARK GREEN
GROUNDS LIGHTS 6000-6999 PNK
FRONT
YEL = YELLOW
2470 ACCESSORIES 7000-7999 WHT PNK = PINK
ENGINE 8000-8999 TAN WHT = WHITE
SWITCH
BRAKE
2460 COMMUNICATION 9000-9999 PUR FRONT AUX RELIEF
2800 BRN = BROWN
1930
2000
C424
2450 TAN = TAN 4490 A A H SEE C110
3610 11 ohm
2440 2400 2300 PUR = PURPLE GREEN TIE 12V
C435
2490 B B J SEE C110
RIGHT
3510 GRY = GRAY STRAP 2760 B B
2430
2600 A SEE C113 6120 A A
2340 REAR AUX RELIEF
C405 C406
2110 SEAT
C417
CAB
2330 3700 A A
A A
C434
4480 AIR FILTER BAR 6110 A A
LEFT
9.8 ohm
4330
2520
4360
4340
4410
4440
4430
4420
12V B B SWITCH
2770
B 3710
3300
2480 B B
2110
3700
2740
3200
B B
3600
2750
4470
4460
4450
2100 3110 FUEL
2730 B B
2120 SENDER - +8
2720 3100 A A 30-270 ohm 2910
2420 J1 J2 2920 2900
C
2710 2930
A
2410 18 29 26 J1 J2 32 12 22 1 41 3 21 10 38 48 8 18 2770
2350 2740 2750
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
2380 2390 3100 2760
SPOOL SPARE COOLANT ENG SPEED 28
2370
HARNESS 7112802 LOCK ANALOG 1
FRONT
ROD
COMPUTER
GROUND
SYSTEM
Tx
LH AUX
RIGHT
L HAND
SERIAL IN
TEMP SIGNAL
PWM +8V
SUPPLY SIGNAL
HYDRAULIC 1 2 3 4 5 6 7 8 9 10
C105 C108
2200 TEMPERATURE A A 3300 1 1 3300 H SEE J2-48 4360 4330 2900 9100 4810 9210 3200 4300 3600
2000 SENDER
B B 3310 2 2 3310 J 7 9210 E
2240
500-3000 ohm
R HAND
SERIAL IN
REAR
BASE
SPARE
ANALOG 2
PROTECTED
POWER
SYSTEM
Rx
LH AUX
LEFT
SPARE
DIGITAL 1
AIR FILTER
SIGNAL
PWM -
RH FRONT
DETENT
23 9400 F See C492 C408
N K G L B R P S F E D C M A J H
+
A 11 12 13 14 15 16 17 18 19 20
G
C110
A A 3400 3 3 3400 15 1200 9200 4820 3700 4310 4920 42 9410
HYDRAULIC CHARGE C 9110 4440
PRESSURE SENDER - C C 3420 5 5 3420 47 FRONT REAR STATUS COMPUTER SEAT BAR LH SKI FUEL PWM RH SKI
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
0.5 - 7.5 V B BASE ROD IN DOWN
OPEN
SENDER SIGNAL DOWN
B B 3410 4 4 3410 3010 23
POWER +8v
J2
21 22 23 24 25 26 27 28 29 30
4430 9400 1900 3900
P05 4830 3100 4320 4930
B 4340
BUCKET 35 3910 SEE FUSE/RELAY
OPEN POSITION OPEN
KEY/ENTER SEATBAR
GROUND
LH SKI
UP OPEN GROUND OPEN
RH SKI
UP
A CENTER
SWITCH
45 3920 (EUROPEAN
31 32 33 34 35 36 37 38
38 39 40
4420 9350 3910 4840 2110 4940 25 3900 C407 LIGHTING)
C112
HYDRAULIC OIL A A 3440 34 9350
6 6 3430 3 HYD LOCK STATUS
HEADLIGHT BRAKE SW HYDRAULIC
SWITCH
SEATBAR
IN
OPEN TEMP OPEN OPEN
SWITCH B B SIGNAL
14 1200
41 42 43 44 45 46 47 48 49 50
4410 9410 4640 9340 3920 4500 3300 24 1900
RESERVED HYD FILTER TWO SPEED RESERVED TWO SPEED SPARE LEFT GLOW PLUG TRACTION LOCK 46 4500
(AC INPUT) OPEN SIGNAL (BOOTSTRAP) OPEN BLINKER RELAY PULL / 963
SWITCH MAKE-UP OUTPUT 1
5 9100
1 2 3 4 5 66 7 8 9 10
3430 4910 4390 6410 8510 4110
15 9200
44 9340
ENGINE OIL A A 3500 3500 37 4 2900
C107
11 12 13 14 15 16 17 18 19 20
PRESSURE C
40 4940
SENDER C C 3520 3520 49 8250 1110 9500 3400 6510 4200 4460 6210 8800
-
B 4930
0.5-7.5 V B B 3510 TRACTION LOCK SENSOR TRAVEL F&R AUX RESERVED UNSWITCHED
30
SPARE
CAN
DIVERTER STARTER
RELAY
20 4920
21 22 23 24 25 26 27 28 29 30
4150 3010 9600 4730
P01 4470 1120 4450 8210 19 4310
29 4320
SOLENOID
OPEN
FUEL PULL
FEEDBACK
UNSWITCHED
BATTERY (3)
CAN
SELECT OPEN
GLOW PLUG
FEEDBACK
ENG OIL
PRESS +8v GROUND
MARKER
LT RELAY
FUEL PULL
RELAY
9 4300
31 32 33 34 35 36 37 38 39 40
43 4640
ENGINE t 4350 8150 1130 9700 8550 3500 2100 6320 8110
C104
C113
4830
500-3000 ohm B B 3210 26
41 42 43 44 45 46 47 48 49 50
180 16 4820
A A 1800
8000 9800 3420 7200 3520
SUPPLY 0 1400
1020
J1 6 4810
C110
G A A J2
D3
E3
25 42 39 19 36 9 12 30 20 32 40 38 10 22 33 28 13 44 14 24 34 16 8 48 17 41 4
B
B B 1800
EXCITATION FUEL J1
SHUTOFF
4910
HOLD PULL
4730
4110
7200
6510
6410
4200
1400
8000
6320
6210
8550
8510
8250
8210
8800
8150
8110
2100
4150
1130
1120
1110
9800
9500
9600
9700
10.9 ohm C 2800
1480
4810
4820
4830
4840
4640
C
4300
4320
4310
4910
4920
4930
4940
4230
2530
2800
C101
1490
2520
4240
1010 A A 8800 A A 8800
G
H
C
D
E
G
F
B
D
C
H
A
K
F
J
J
BATTERY CABLE M R
C109
B 8250 B B 8250 C410 C409

S Brake Valve
8200 A A 6732781
G
H
C
D
G
E
D
C
H
F
K
8200
J
4200 A A 4200 A A
C425
YEL/LGN
YEL/RED
WHT/RED
WHT/BLK
WHT/LGN
C C
WHT
2200 2200 B
WHT
PUR
DGN
B
YEL
RGN
DBL
LGN
RGN
GLOW PLUGS 4100 B B OPEN
1.0 ohm each
F
+ -
B 2600 HR HR HR HR
FLOAT
H 6200 PWM
SHIFT
SKI CTRL
SIDE
8590
8570
8560
8580
C103
TWO SPD
SKI CTRL
DETENT
TO OPTIONS A
FLOW
6310
(ACCESSORY
CONNECTOR) E 6400
D 6500
G 6600
8500
C404
SEE CAB
C 7100 A TO OPTIONS
B (BACKUP ALARM
SWITCH) C407
TURN SIGNAL HORN
A
J 2730
P 6600
6000
M 6500
RNG/WHT
RNG/DBL
L 6400
DGN
BRN
YEL
F 4730
D 4235
D
E
B
A
C488
TO OPTIONS N 6300
(ACCESSORY
C 4275
E 4550
A 1140
H 1150
R
B
G
K (ALTERNATOR
1800 & KITS)
25A
8010
6300
6000
6320
6200
6210
8500
8550
8510
8200
8210
8100
8150
8110
4110
4150
4100
1130
1120
1110
6310
1700 1055 4220 M M

7200 J J
C489

87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 86 87 87A LOCK
25A
6410 P P
(ATTACHMENT)
(COMPUTER)
6510 N N
FUSE 4
FUSE 10 30 85 30 85 30 85 30 85 30 85 30 85 85 30
25A
4550 K K
1050
2010
2000
1330
2030
2020
1320
2020
2010
1060
2040
2030
1030
2060
1350
2050
2040
2060
2050
1360
9720 E E
C492
(HEATER
) 9620 D D
15A
G 9410 S S 9420
25A 15A 30A 30A
120
1140 F 9400 R R
E 9210 G G
1150 1160 9520 C C
1070 2240 H H
(UNSWITCHED
POWER)
25A
(ACS)
1170 A A
D 9110 F F
1080
1040

FRONT &
MARKER 1160
1730
9800
9510
9610
9710
2710
LIGHT
30A 15A 25A 1050

G
-
D
C
E
A
B
1300
F
REAR LT ALT & KITS

+ TO OPTIONS
1060
FUSE 8
15A
FUSE 4
GLOW
PLUG
FUEL
PULL
TRACTION
PULL
STARTER
25A
FUSE 12
100A
1010 1030
C426 (ATTACHMENT
CONTROL)
COMPUTER ACS
ACD & REMOTE
25A 25A
1040
BATTERY
PROTECTED POWER
PROTECTED POWER
RUN/ENTER SWITCH D
COMPUTER POWER F
COMPUTER POWER
TILT SPOOL LOCK
RIGHT PANEL
LEFT PANEL
CLOCK/LATCH A
CLOCK/LATCH
C413
C421
HEADLIGHTS
7.5 ohm 1 1 4430 4370 1
SYSTEM Rx K
SYSTEM Rx
SYSTEM Tx
LIFT SPOOL LOCK
SYSTEM Tx H
12V
GROUND
2 2 2430 2370 2
GROUND G
BROWN TIE STRAP (NOT Used With AHC or ACS)
BUZZER
BUZZER
C422
START J
START J
OPEN
1
DATA B
4380
DATA B
REAR BASE 2380 2
C414
1 1 4440
G
C
D
E
A
K
E
F
7.5 ohm
WIRING SCHEMATIC 12V
C415
C420
2920
9350
1220
1920
9120
9220
9300
9310
9330
2930
9320
9320
9330
9310
9300
9210
9110
1910
1210
9340
2910
C423
C418
ACROSS CONNECTORS
9.8 ohm
12V
A
B
A
B
4420
2420
4330
2330
1
2
1
2
3.3 ohm
PWM FRONT BASE
C419 C106
4340 1 1 3.3 ohm
CAB 6727178
A B
T190 (S/N 527716461 AND ABOVE) B A
2340 2 2 PWM
(S/N 527813202 AND ABOVE) DIVERTER

3600 A A
C416
SPEED
3610 B B
(PRINTED JUNE 2005)
WORKLIGHTS
FRONT
FOR DRAWING CLARITY
V-0701
SWITCH
BRAKE
FRONT AUX RELIEF
1930
RED = RED
2000
C424
RNG = ORANGE 4490 A A 11 ohm H SEE C110
C435
2490 B B J SEE C110
RIGHT
C405 C406
C417
CAB
C434
LEFT
9.8 ohm
4330
PNK = PINK
4360
4340
4410
4440
4430
4420
2770
B 3710
3300
2480 B B
2110
3700
3200
B B
3600
4470
4460
4450
2450 3100 A A 30-270 ohm 2910
J1 J2 2920 2900
C
2930
A
2430 18 29 26 J1 J2 32 12 22 1 41 3 21 10 38 48 8 18 2770
2740 2750
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
2340 3100 2760
COOLANT
2330
1 2 3 4 5 6 7 8 9 10
2520 HARNESS 7112802 4360 4330 2900 9100 4810 9210 3200 4300 3600
2100 HYDRAULIC 9210 E
7
C105 C108
TEMPERATURE A A 3300 1 1 3300 H SEE J2-48 R HAND
SERIAL IN
REAR
BASE
SPARE
ANALOG 2
PROTECTED
POWER
SYSTEM
Rx
LH AUX
LEFT
SPARE
DIGITAL 1
AIR FILTER
SIGNAL
PWM -
RH FRONT
DETENT
23 9400 F
See C492 C408
SENDER B
B 3310 2 2 3310 J 11 12 13 14 15 16 17 18 19 20 N K G L B R P S F E D C M A J H
2420 500-3000 ohm 42 9410 G
+ 9110 4440 1200 9200 4820 3700 4310 4920
2410 A
C110
A A 3400 3 3 3400 15 FRONT REAR STATUS COMPUTER SEAT BAR LH SKI FUEL PWM RH SKI
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
HYDRAULIC CHARGE C BASE ROD IN DOWN
OPEN
SENDER SIGNAL DOWN
2380 2390 PRESSURE SENDER C 5 5 47
POWER +8v
J2
-
B C 3420 3420 21 22 23 24 25 26 27 28 29 30
2370 0.5 - 7.5 V
9400 1900 3900
P05 4830 3100 4320 4930
B B 3410 4 4 3410 3010 23 4340 4430
2200 BUCKET
B OPEN POSITION OPEN
2000 45 3920 (EUROPEAN
31 32 33 34 35 36 37 38
38 39 40
2240 4420 9350 3910 4840 2110 4940 25 3900 C407 LIGHTING)
HYD LOCK STATUS

34 9350
SOLENOID OUT FLOAT OPEN TEMP
SWITCH SIGNAL IN OPEN OPEN
14
C112
2800 HYDRAULIC OIL A A 3440 1200
6 6 3430 3 41 42 43 44 45 46 47 48 49 50
FILTER (DIFFERENTIAL)
3610 B B 4410 9410 4640 9340 3920 4500 3300 24 1900
SWITCH
2300
3510 RESERVED HYD FILTER TWO SPEED RESERVED TWO SPEED SPARE LEFT GLOW PLUG TRACTION LOCK 46 4500
(AC INPUT) OPEN SIGNAL (BOOTSTRAP) OPEN BLINKER RELAY PULL / 963
SWITCH MAKE-UP OUTPUT 1
2600 5 9100
1 2 3 4 5 66 7 8 9 10
3430 4910 4390 6410 8510 4110
15 9200
2110
44 9340
2740 ENGINE OIL A A 3500 3500 37 4 2900
C107
11 12 13 14 15 16 17 18 19 20
PRESSURE C
40 4940
2730 SENDER C C 3520 3520 49 8250 1110 9500 3400 6510 4200 4460 6210 8800
2120 -
B 4930
30
SPARE
CAN
DIVERTER STARTER
RELAY
20 4920
2710 21 22 23 24 25 26 27 28 29 30
2350 4150 3010 9600 4730
P01 4470 1120 4450 8210 19 4310
29 4320
SOLENOID
OPEN
FUEL PULL
FEEDBACK
UNSWITCHED
BATTERY (3)
CAN
SELECT OPEN
GLOW PLUG
FEEDBACK
ENG OIL
PRESS +8v GROUND
MARKER
LT RELAY
FUEL PULL
RELAY
9 4300
31 32 33 34 35 36 37 38 39 40
4350 3500 6320 8110
43 4640
ENGINE t 8150 1130 9700 8550 2100
C104
C113
4830
500-3000 ohm B B 3210 26
41 42 43 44 45 46 47 48 49 50
180 16 4820
A A 1800
8000 9800 3420 7200 3520
SUPPLY 0 1400
1020
J1 6 4810
C110
G A A J2
D3
E3
25 42 39 19 36 9 12 30 20 32 40 38 10 22 33 28 13 44 14 24 34 16 8 48 17 41 4
B
B B 1800
FUEL
EXCITATION J1
SHUTOFF
ALTERNATOR 2010
6736515
4910
HOLD PULL
4730
4110
7200
6510
6410
4200
1400
8000
6320
6210
8550
8510
8250
8210
8800
8150
8110
2100
4150
1130
1120
1110
9800
9500
9600
9700
10.9 ohm 2800 C C 2800
1480
4810
4820
4830
4840
4640
4300
4320
4310
4910
4920
4930
4940
4230
2530
1490
C101
2520
4240
1010 A A 8800 A A 8800
G
H
C
D
E
G
F
B
D
C
H
A
K
F
J
J
BATTERY CABLE M R
C109
B 8250 B B 8250 C410 C409

S Brake Valve
8200 A A
G
H
C
D
G
E
D
C
H
6732781
K
8200
J
4200 A A 4200 A A
C425
YEL/LGN
YEL/RED
WHT/RED
WHT/BLK
WHT/LGN
A
A
B
B
C
WHT
2200 C
WHT
PUR
DGN
YEL
2200
RGN
B
DBL
LGN
RGN
B C465 C466
TO OPTIONS GLOW PLUGS 4100 B B OPEN
A
B
B
CONNECTOR)
F
+ - HANDLE
B 2600 HANDLE LOCK
FLOAT
HR HR HR HR
SHIFT
SKI CTRL
SIDE
LOCK
H 6200 PWM
8590
8570
8560
8580
LEFT HANDLE
C103
TWO SPD
SKI CTRL
DETENT
A
FLOW
6310
HORN
E 6400
AHC LIFT
TURN SIGNAL
RIGHT
HALL SENSOR
6500 HANDLE
D AHC TILT
B
C
A
G 6600 HALL SENSOR
RNG/WHT
RNG/DBL
8500
C404
SEE CAB
DGN
BRN
YEL
CONNECTOR
B
C
A
B (BACKUP ALARM
A
C
B
SWITCH) C407 C449
C
B
D
E
B
A
A
B
C
A
J 2730
C411
B
C
C412
A
P 6600 C469
6000
M 6500 C472
A
C
B
C
B
A
L 6400
4750
1610
2750
1510
4650
2650
D 4235
C488

(ACCESSORY 12V
C 4275
E 4550
S 1700 M M
A 1140 1740
BLK
1150
DGN
H
RED
A B A B
RED
BLK
DGN
RED
RED
BLK
BLK
R
C467 C468
B
A B
8
7
6
5
4
3
2
1
A B
8
7
6
5
4
3
2
1
G C428
C429
4270
2500
4280
2510
K
8
7
5
4
3
2
1
(ALTERNATOR
6
1800 & KITS)
8
7
6
5
4
3
2
1
FUSE 11
1630
4770
2770
4790
4780
25A
8010
6300
6000
6320
6200
6210
8500
8550
8510
8200
8210
8100
8150
8110
4110
4150
4100
1130
1120
1110
6310
1530
4670
2670
4690
4680
1700 1055 4220 M M 4220
7200 J J
C489

87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 86 87 87A LOCK
25A
6410 P A 1170
(ATTACHMENT)
(COMPUTER)
6510 N N
FUSE 4
FUSE 10
4680
4260
4220
4780
2270
2260
4790
4690
30 85 30 85 30 85 30 85 30 85 30 85 85 30
1180
1190
25A 4550 K K 4550
1730
1050
2010
2000
1330
2030
2020
1320
2020
2010
1060
2040
2030
1030
2060
1350
2050
2040
2060
2050
1360
9720 E E 9720
9620 D D 9620
C492
) FUSE 2
25A 15A 30A 30A
G 9410 S S 9420 4550 C GREY
15A
120
1140 F 9400 R R 9720 F J3
E 9210 G G 9620 E
1150 1160 9520 C C 9520 9520 D
(UNSWITCHED
25A
1170 A F 1740 B
J2
D 9110 F
BLACK
A B C D K G F H
1080
J E
1040
4750
4650
4670
4770
FRONT &
MARKER 1160
1730
9800
9510
9610
9710
2710
LIGHT
C470
30A 15A 25A 1050 TILT C C 4760
FUSE 3 PEDAL
FUSE 7 FUSE 11 B
G
-
D
C
E
A
B
1300
F
+ B 2760
REAR LT ALT & KITS
1060 TO OPTIONS
FUSE 8
15A
FUSE 4
GLOW
PLUG
FUEL
PULL
TRACTION
PULL
STARTER
25A
FUSE 12
100A
1010 1030
C426 (ATTACHMENT
CONTROL) A A 1520
C471
ACD & REMOTE
COMPUTER
25A
ACS
25A
PEDAL
1040 B B 2660
Printed in U.S.A. 1080 V-0701 (5-16-05)
BATTERY
PROTECTED POWER
PROTECTED POWER
RUN/ENTER SWITCH
COMPUTER POWER
COMPUTER POWER
TILT SPOOL LOCK
RIGHT PANEL
WIRING SCHEMATIC
LEFT PANEL
HIGH FLOW REAR ROD (NOT Used For This Model)
CLOCK/LATCH
CLOCK/LATCH A
C413
C421
HEADLIGHTS
1 1 1
C415
A A 4460 7.5 ohm 4430 4370
SYSTEM Rx
SYSTEM Rx
SYSTEM Tx
7.5 ohm LIFT SPOOL LOCK
SYSTEM Tx
12V
GROUND
12V 2 2 2430 2370 2
GROUND
B B 2460 BLUE TIE STRAP BROWN TIE STRAP (Not Use For This Model )
BUZZER
BUZZER
C422
START
(With SJC Option)
START
OPEN
1
DATA
4380
DATA B
REAR BASE 2380 2
C414
1 1 4440 BICS HYDRAULIC LOCK
G
C
D
E
K
A
B
E
F
F
J
J
7.5 ohm
T190 (S/N 527716461 AND ABOVE) 12V
C420
WIRES CONNECT BY LETTER 2 2 2440 WHITE TIE STRAP 4410 A A 9.8 ohm
ACROSS CONNECTORS 2410 B B 12V
2920
9350
1220
1920
9120
9220
9300
9310
9330
2930
9320
9320
9330
9310
9300
9210
9110
1910
1210
9340
2910
A B BUCKET POSITIONING FRONT ROD
C423
C418
(PRINTED JUNE 2005) B A 9.8 ohm
12V
A
B
A
B
4420 4330 1 1 3.3 ohm
PWM
2420 2330 2 2 FRONT BASE
V-0699
C419 C106
SOME CONNECTOR 4340 1 1 3.3 ohm
CAB 6727178
BODIES NOT SHOWN 2340 2 2 PWM
RELAY GROUNDS 2000-2060 FOR DRAWING CLARITY

ARE CONNECTED IN SERIES DIVERTER
3600 A A
C416
RED = RED SPEED
UNSWITCHED POWER 1000-1999 RED
4450 A A 7.5 ohm SENSOR MAIN
RNG = ORANGE 3610 B B
WORKLIGHTS
2530 GROUNDS 12V FRAME
FUSED, UNSWITCHED POWER 1000-1999 RED/WHT BLK = BLACK YELLOW TIE STRAP 2450 B B
FRONT
2470 SWITCHED POWER 1000-1999 RNG LBL = LIGHT BLUE
GROUND 2000-2999 BLK DBL = DARK BLUE
2460 MONITORING 3000-3999 LBL LGN = LIGHT GREEN
SWITCH
BRAKE
2450 HYDRAULIC 4000-4999 LGN FRONT AUX RELIEF
DGN = DARK GREEN
1930
2000
C424
ATTACHMENT CONTROLS 5000-5999 YEL
2440 2400 2800 LIGHTS 6000-6999 PNK
YEL = YELLOW 4490 A A 11 ohm H SEE C110
PNK = PINK GREEN TIE 12V
C435
3610 ACCESSORIES 7000-7999 WHT 2490 B B 3310 J SEE C110
RIGHT
2430 WHT = WHITE STRAP 2760 B B
2300 ENGINE 8000-8999 TAN
2340 3510 COMMUNICATION 9000-9999 PUR BRN = BROWN A SEE C113 6120 A A
TAN = TAN
2330 2600 REAR AUX RELIEF
PUR = PURPLE
C405 C406
SEAT
C417
CAB
2520 GRY = GRAY A A 3700 A A
C434
4480 AIR FILTER BAR 6110 A A
LEFT
9.8 ohm
2110
4330
4360
4340
4410
4440
4430
4420
12V B B SWITCH
2770
B 3710
3300
2480 B B
2110
2100
3700
3200
B B
3600
2750
4470
4460
4450
2740 3110 B B FUEL
SENDER - +8
2420 2730 3100 A A 30-270 ohm 2910
2120 J1 J2 2920 2900
C
2720 2930
A
2410
18 29 26 J1 J2 32 12 22 1 41 3 21 10 38 48 8 18 2770
2380 2390 2710 2740 2750
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
3100 2760
2370 2350 SPOOL SPARE FRONT COMPUTER SYSTEM LH AUX L HAND
COOLANT
2200 1 2 3 4 5 6 7 8 9 10
2000 HARNESS 7112800 4360 4330 2900 9100 4810 9210 3200 4300 3600
HYDRAULIC 7 9210 E
C408
C105 C108
R HAND SPARE PROTECTED SYSTEM SPARE

2240 TEMPERATURE A A 3300 1 1 3300 H SEE J2-48 SERIAL IN
REAR
ANALOG 2 POWER Rx
LH AUX
LEFT DIGITAL 1
AIR FILTER
PWM -
RH FRONT
DETENT See C492
BASE SIGNAL
23 9400 F
SENDER
B B 3310 2 2 3310 J 11 12 13 14 15 16 17 18 19 20 N K G L B R P S F E D C M A J H
500-3000 ohm 1200 9200 3700 4920 42 9410 G
9110 4440 4820 4310
+
A PWM RH SKI
C110
FRONT REAR STATUS COMPUTER SEAT BAR LH SKI FUEL
3910
3920
3900
9350
1200
1900
2740
4500
9100
9200
9340
2900
6100
HYDRAULIC CHARGE A A 3400 3 3 3400 15 BASE ROD IN DOWN
OPEN
SENDER SIGNAL DOWN
C POWER +8v
J2
PRESSURE SENDER C C 3420 5 5 3420 47 21 22 23 24 25 26 27 28 29 30
0.5 - 7.5 V
-
B
4430 9400 1900 3900
P05 4830 3100 4320 4930
23 4340
B B 3410 4 4 3410 3010
BUCKET
LH SKI RH SKI 35 3910
A
OPEN POSITION OPEN
KEY/ENTER
SWITCH
SEATBAR
GROUND UP OPEN GROUND OPEN UP
SEE FUSE/RELAY
B 45 3920 CENTER
31 32 33 34 35 36 37 38
38 39 40
C407
C112
HYDRAULIC OIL A A 3440 25 3900

4420 9350 3910 4840 2110 4940
FILTER (DIFFERENTIAL)
SWITCH B B HYD LOCK STATUS
34 9350
SOLENOID OUT FLOAT OPEN TEMP
SWITCH SIGNAL IN OPEN OPEN
14 1200
6 6 3430 3 41 42 43 44 45 46 47 48 49 50
4410 9410 4640 9340 3920 4500 3300 24 1900
C111
HYDRAULIC OIL B B 3440 GLOW PLUG TRACTION LOCK 46 4500

RESERVED HYD FILTER TWO SPEED RESERVED TWO SPEED SPARE LEFT
FILTER (DIFFERENTIAL) (AC INPUT) OPEN SIGNAL SWITCH (BOOTSTRAP) OPEN
MAKE-UP BLINKER RELAY PULL / 963
SWITCH A A 3430 OUTPUT 1

5 9100
1 2 3 4 5 66 7 8 9 10
3430 4910 4390 6410 8510 4110
15 9200
44 9340
4 2900
11 12 13 14 15 16 17 18 19 20
40 4940 2530 H
ENGINE OIL A A 3500 3500 37 8250 1110 9500 3400 6510 4200 4460 6210 8800
C107
PRESSURE C 30 4930 4930 J

C C 3520 3520 49 TRACTION LOCK SENSOR TRAVEL F&R AUX RESERVED UNSWITCHED
SENDER -
B
SPARE
CAN
DIVERTER STARTER
RELAY
20 4920 4920 E
0.5-7.5 V B B 3510 21 22 23 24 25 26 27 28 29 30
4150 3010 9600 4730
P01 4470 1120 4450 8210 19 4310 4310 C
29 4320 4320 D
C409
SOLENOID
OPEN
FUEL PULL
FEEDBACK
UNSWITCHED
BATTERY (3)
CAN
SELECT OPEN
GLOW PLUG
FEEDBACK
ENG OIL
PRESS +8v GROUND
MARKER
LT RELAY
FUEL PULL
RELAY
9 4300 4300 B
NOT USED FOR
THIS MODEL
31
31 32 33 34 35 36 37 38 39 40
4350 3500 6320 8110
43 4640 2530 K
ENGINE t 8150 1130 9700 8550 2100
C104
COOLANT A A B A 36 4840 4910 F

C113
4830 4230 G
500-3000 ohm B B 3210 26
41 42 43 44 45 46 47 48 49 50
180 16 4820 1490 A
A A 1800
8000 9800 3420 7200 3520
SUPPLY 0 1400
1020
J1 6 4810
C110
G A A J2 4640 D
D3
E3
25 42 39 19 36 9 12 30 20 32 40 38 10 22 33 28 13 44 14 24 34 16 8 48 17 41 4
B
B B 1800 4840 C
FUEL
EXCITATION J1 4830 B
SHUTOFF
ALTERNATOR 2010 4910 4820 G
6736515
HOLD PULL
4730
4110
7200
6510
6410
4200
8000
6320
6210
8550
8510
8250
8210
8800
8150
8110
2100
4150
1130
1120
1110
9800
9500
9600
9700
1400 K
C410
10.9 ohm 2800 C C 2800
C101
NOT USED FOR

1010 A A 8800 A A 8800 6732781 Brake Valve 1480 A THIS MODEL
STARTER 0.3 ohm B B 8100 B B 8100 4200 A A 4200 A A 4810 F
C425
2200 C C 2200 B B J
M R
C109
B 8250 B B 8250 4100 B B OPEN 4240 H

S
8200 A A 8200 2520 E
6736808
TO OPTIONS GLOW PLUGS
BATTERY CABLE
(ACCESSORY 1.0 ohm each 2580 3 3 2580 3 3 GRD
C454
CONNECTOR) 1
C454
5 1540 1 1 1540 1 1 PWR LEFT SIDE
F 1
3
3020 2 2 3020 2 2 SIG WHEEL SPEED
B 2600 3 4 4
HR HR HR HR DRIVE 0
3080 4 3080 4 SIG
H 6200
8590
8570
8560
8580
CONTROLLER 9 2570 3 2570 3 GRD

C103
3 3
A 6310
C453
1
C453
7 1530 1 1 1530 1 1 PWR RIGHT SIDE
E 6400 1
3000 2 2 3000 2 SIG WHEEL SPEED
4 2
D 6500 2 4 4
9
2510 3070 4 3070 4 SIG
G 6600 3
8500
3020
C404
SEE CAB
FUSE 10
FUSE 11
FUSE 12
3
UNSWITCHED
FUSE 9
ATTCHMNT
ALT & KITS
C 7100 A TO OPTIONS 3 7114735

CONNECTOR
25A
25A
25A
25A
3080 1810 2 2
ACS
B (BACKUP ALARM 4 RED TIE

C407 4
C350
SWITCH) 1640 STRAPS
LEFT RIGHT 0 2810 4 4 2810 1 1 GRD
C356
SAFETY STEERING STEER SWASHPLATE SWASHPLATE 4 RIGHT SWASH PLATE
A IN OPEN OPEN MODE OPEN MODE 1 ANGLE ANGLE OPEN OPEN
9 4720 3 3 4720 3 3 SIG
POSITION SENSOR
J 2730 1 2 3 4 5 6 7 8 9 10 2
3000 1 1
STARTER
1710 1710 2 2 PWR

SWITCH
3
POWER
9400 4550 4220 4950 4720

P 6600 2 1820 2
LEFT
CAN HIGH LEFT LEFT 3070 2
6000
FORWARD STEER
4
C360
DRIVE OPEN OPEN OPEN OPEN JOYSTICK X JOYSTICK Y
M 6500 GND MODE 2 OPEN
4 4
1 4720 2860 2860 1 1 GRD
C355
11 12 13 15 16 17 18 19 20 8
4 LEFT SWASH PLATE
L 6400 2670 9530 4275 4530 4540 4950 3 3 4950 3 3 SIG
LEFT BRAKE
7 POSITION SENSOR
R QUAD
F 4730 FORWARD CAN LOW R QUAD TWO LIGHT DRIVE DRIVE MAIN SENSER
1770 1 1 1770 2 2 PWR
DRIVE DRIVE A DRIVE B DRIVE SPEED 1 OUTPUT GRND GRND GRND OPEN 3
D 4235 21 22 23
2
4
25 J5 26 27 28 29 30 4
C351 C352 C354 C353

TRACTION
4270 9630 3000 3070 4350 4210 2470 2490 2510 3

4260 1 1 4260 1 1
C488
RIGHT FORWARD DRIVE SOLENOID

LIGHT
TO OPTIONS N 6300
REAR
4
PULL
LEFT CAN SENSER

REVERSE SHIELD L QUAD L QUAD SAFETY BACK-UP SUPPLY 1 2660 2 2 2660 2 2
(ACCESSORY DRIVE DRIVE A DRIVE B DRIVE OUT ALARM OPEN OPEN OPEN +5V 2
C 4275 4
CONNECTOR) 31 32 33 34 35 36 37 38 39 40
4
4250 3 3 4250 1 1
C500
E 4550 4280 9730 3020 3080 9410 7100 1640 4 RIGHT REVERSE DRIVE SOLENOID
LEFT RIGHT RIGHT RIGHT RIGHT
5
2650 4 4 2650 2 2
REVERSE FORWARD FORWARD REVERSE REVERSE TWO UNSWITCHED UNSWITCHED SWITCHED
S 1700 OPEN 3
5 5
GND GND DRIVE DRIVE GND SPEED 2 BATTERY BATTERY BATTERY
1
4280 4280 1 1
1740 41 42 43 44 45 46 47 48 49 50 LEFT REVERSE DRIVE SOLENOID
A 1140 4
2680 6 6 2680 2 2
FRONT &
MARKER
2680 2660 4260 4250 2650 4390 1250 1260 1750 1

LIGHT
PULL
1150
FUEL
H 2
1
4270 7 7 4270 1 1
R J5 DRIVE 1 LEFT FORWARD DRIVE SOLENOID
1
2670 8 8 2670 2 2
B 2 2 4 4 3 1 3 2 1 5 1 2 2 3 3 4 3 3 1 1 2
1 4 6 2 5 4210
7 8 7 8 5 6 2 2 2 0 0 5 0 7 8 6 9 6 9 8 6
G
TO OPTIONS
A 6 6 6 6
2490
1250
1260
4275
4390
4540
4530
2470
9400
9410
4550
4220
9730
9630
9530
4350
7100
K
1750
(ALTERNATOR (BRAKE LIGHT)
& KITS) C474 4 4 4 4
GLOW
1800 9210 9010 HDL SW

PLUG
C449
FUSE 11
C459
25A 4530 2 2 4750 2 2 X
8010
6300
6000
6320
6200
6210
8500
8550
8510
8200
8210
8100
8150
8110
4110
4150
4100
1130
1120
1110
6310
LEFT
1700 1055 4220 M A 1170 4540 3 3 4650 3 3 Y
JOYSTICK
7200 J G 9210 2080 5 5 2070 5 5 GRD
C489

FUSE 2
FUSE 3
1 1 1 1
FR & MK LT
FUSE 1
FUSE 4
236
COMPUTER
PLUG STARTER
235
(ACCESSORY POWER LIGHT PULL TRACTION 4275 L R 9400 1520 1510 PWR
REAR LT
LIGHT
HEATER
0
0
25A
15A
25A
15A

87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 86 87 87A LOCK
25A
6410 P S 9410
(ATTACHMENT)
(COMPUTER)
6510 N K 4550 B A B A B A
FUSE 4
FUSE 10 30 85 30 85 30 85 30 85 30 85 30 85 85 30
25A 6 6 6 6
FUSE 5
C441 C437 C404

FUSE 6
M 4220
FUSE 7
FUSE 8
4550 K
FUEL PULL
TRACTION
1730 4 4 4 4
30A
30A
9110 9010 HDL SW

1050
2010
2000
1330
2030
2020
1320
2020
2010
1060
2040
2030
1030
2060
1350
2050
2040
2060
2050
1360
C450
9720 E L 4275 TO OPTIONS
C460
NOT USED NOT USED
(HEATER FOR THIS FOR THIS (BACKUP 4750 2 2 4750 2 2 X
9620 D P 6410 B
C497
) MODEL MODEL ALARM) RIGHT
3 3 3 3
C492
FUSE 1 FUSE 2 FUSE 3 FUSE 6 FUSE 5 4650 4650 Y
15A
G 9410 S N 6510 A TO OPTIONS JOYSTICK
15A 30A 30A 2070 5 5 2070 5 5 GRD
120
1140 25A F 9400 R J 7200 C (HORN/BLINKER)

1510 1 1 1510 1 1 PWR
E 9210 G E 9720
1150 1160 9520 C D 9620
2630 1 1 GND
1070 2240 H C 9520
MAINFRAME HARNESS RELAY GROUNDS 2000-2060 4670 2 2 SIG
LIFT ACTUATOR
ARE CONNECTED IN SERIES FUSE 9 FUSE 12 1740 B B 1740 1610
7112824 FUSE / RELAY CENTER 25A 25A 3 3 PWR
C429
(UNSWITCHED 1170 A H 2240 4
4
POWER) (ACS) F 9110 4680
D 9110 F 5 5 RED
6 6
M
1080
1040
7 7
4690 8 8 BLK
2770 1 1 GND
4770 2 2 SIG
TILT ACTUATOR
1160
1730
9800
9510
9610
9710
2710
1630 3 3 PWR
4790
1190
1180
2260
2270
4680
4780
4690
1760
4750
4650
4670
2280
9540
9640
9740
2250
4770
1500
C428
4 4
1050 4780 5 5 RED
G
-
D
C
E
A
B
1300
F
+ B C G E J H F D A K H J C B D E F A G K A B D C G F H E J K
6 6
1060 TO OPTIONS M
100A
1010 1030
C426 (ATTACHMENT
CONTROL)
J3 (Gray) J1 J2 (Black)
4790
7
8
7
8 BLK
1310
ACD & REMOTE ACS Controller
Printed in U.S.A. START CONNECTOR
1040
BATTERY 1080 V-0699 (5-16-05) SJC HARNESS 7110406

WIRING SCHEMATIC 7 pin Octal ACD/Remote
Start connector Left Side
OPTIONS TO ENGINE OR MAINFRAME AIR CONDITIONER SWITCH engine compartment C426 To Mainframe
Kit DL Attach
Control -
THERMOSTAT SSL 7-PIN
Harness
T190 (S/N 527711001 AND ABOVE) 7100 C 3100 A A CAN CONNECTOR D F C E A B G 6719431
C630
2650 F
C612
OFF A 7010 B B Controller
C103
6600 G LOW B 2310 2205 C C DLX ACD W/Mag.
9800
1160
9700
1710
9500
9600
2710
2100 667549
(PRINTED JUNE 2005) BACK-UP
6400 E MEDIUM TO OPTIONS (AC) 6675493
V-0497 ALARM 6310 A HIGH
6500 D KEY "RUN" D 9800 PUR C705 J1 - 8-PIN
Instl DL Atch
6200 H HERE OR TO OPTIONS UNSW POWER F 1160 RED/WHT 2720 H GROUND
HEATER VALVE Control 6719450
2600 B (HVAC JUMPER)
CAN SHIELD C 9710 PUR 9710 F CAN SHIELD
DBL A A 3200 1300 A A RED 10 9 ACD
C613
SW POWER E 1730 RNG 1720 B SW POWER
WHT B B 7200 D D WHT 8 M 9 Machine
6340
CAN LOW B 9620 PUR 9610 E CAN LOW
C614
2620
7000
Connector to
2610
6610
6320
6620
6330
2640
C BLK C C 2110 2130 C C BLK 7 14
1110 CAN HIGH A 9520 PUR 9510 D CAN HIGH Engine
POTENTIOMETER B B
GROUND G 2730 BLK 13 C OPEN Compartment
B E E 7-PIN
2630 6210 1000 Connector A OPEN
E F C A B D F E D C B A F F on Loader C666 ATTACHMENT
CONNECTOR G OPEN
C604 C605 REGISTRATION LEFT WORK RIGHT WORK Boom
L 5000 3 3 YEL BLOWER MOTOR J
E F C A B D F E D C B A LAMP BOOM-MOUNTED
M
1200 2 2 RED
N ACD CONNECTORS
C611
H 1010 1 1 RNG M SW POWER K 1740
2200 4 4 BLK
GROUND B 2740 C703 J2 - 10-PIN BLACK
DELUXE EUROPEAN BLOWER SWITCH
5 5
POWER RELAY TO OPTIONS E OUTPUT E 5100 5100 C E OUTPUT
(DELUXE ACCESSORY) F H
LEFT TAILLIGHT RIGHT TAILLIGHT
TAILLIGHT HARNESS - 6718198 6 6
1740
85 86
2210
A
F OUTPUT
G OUTPUT G
5350
5400
5350
5400 J
F OUTPUT
G OUTPUT
87
C617
30 ACD
87A 1190 B H OUTPUT H 5050 5050 B H OUTPUT
Output
HVAC HARNESS - 6725933 2740 C C OUTPUT C 5300 5300 G C OUTPUT
Connector to
D OUTPUT D 5150 5150 D D OUTPUT Engine
A OUTPUT A 5250 5250 F A OUTPUT Compartment
M OUTPUT M 5200 5200 E B OUTPUT
SSL 7-PIN
C426 To Mainframe TO HORN ID (K TO L) L 5910 5000 A J OUTPUT

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Service

CORRECT CORRECT CORRECT

B-10731a B-15954 B-15956

B-15967 B-15958 B-15955

B-15966 B-15951 B-6589

ADVANCED CONTROL SYSTEM (ACS) ............... 60-01 FAN GEARBOX .......................................................10-01

BASIC TROUBLESHOOTING ................................ 80-01 GENERAL AIR CONDITIONING SERVICE

ELECTRICAL SYSTEM INFORMATION ................ 60-01 LIFT ARM ................................................................50-01

POWER BOB-TACH ................................................50-01

ACS-ADVANCED CONTROL SYSTEM

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V HYDRAULIC

DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .X HYDROSTATIC

SAFETY & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-01 DRIVE

HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01

MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-01 ELECTRICAL

T190 Bobcat Loader

2. Check that ROPS mounting 10. Enclosure door latches must

3. The seat belt must be 11. Bob-Tach wedges and

4. The seat bar must be 12. Safety treads must be in good

6. Machine signs must be 14. Check hydraulic fluid level,

7. Steering levers and foot 15. Inspect for fuel, oil or

8. Check for correct function of 16. Lubricate the loader.

T190 Bobcat Loader

21. Inspect for loose or broken

T190 Bobcat Loader

• The Skid-Steer Loader Operator Training Course is

• The Skid-Steer Loader Safety Video is available from

T190 Bobcat Loader

The dealer and owner/operator review the recommended

Call Before You Dig

T190 Bobcat Loader

Flammable debris (leaves, straw, etc.) must be removed

The spark arrestor muffler is designed to control the

• Do not use the machine where exhaust, arcs, sparks

• The operator cab, engine compartment, and engine

• Check all electrical wiring and connections for

• Check fuel and hydraulic tubes, hoses and fittings for

• Do not use ether or starting fluids on any engine

• Always clean the machine, disconnect the battery,

• Stop the engine and let it cool before adding fuel. NO

T190 Bobcat Loader

Always use the serial number of the loader when Figure 3

Loader Serial Number

The engine serial number is in the location shown

The loader serial number plate is located on the outside

Explanation of loader Serial Number:

1. The four digit Model/Engine Combination Module

2. The five digit Production Sequence Number identifies

T190 Bobcat Loader

The Delivery Report must be filled out by the dealer and

T190 Bobcat Loader

GRAB OPERATOR SEAT

† BUCKET STABILIZER ROD

▼ OPTIONAL OR FIELD ACCESSORY (Not Standard Equipment)

T190 Bobcat Loader

ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1

FAN GEARBOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-130-1

LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1

LIFTING AND BLOCKING THE LOADER . . . . . . . . . . . . . . . 10-10-1

LUBRICATION OF THE BOBCAT LOADER. . . . . . . . . . . . . 10-150-1

Continued On Next Page

T190 Bobcat Loader

OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1