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Chemistry Behind Yellowing of Textiles
Chemistry Behind Yellowing of Textiles
Preventive Measures
K.Senthil Kumar
Intertek India Pvt. Ltd, Bangalore, India
Email: senthilkumar163@gmail.com
Mamatha Kambam
USA
Email: mamatha.kambam@gmail.com
ABSTRACT
Yellowing is the discoloration of textiles developed during production, processing,
usage& storage. It is one of the most common quality problems in natural and synthetic
fibers. About 20% of textiles are finished in full white. Yellowing is mostly encountered
in white and pastel colors, Even dark shades are also affected and it is not prominent.
So it is necessary to know the chemistry behind, various causes and preventive
measures of yellowing. In this article the various potential causes of yellowing like fiber
ageing, yellowing due to gaseous pollutant in the atmosphere, chemical auxiliary used
in processing and finishing, contaminant present in the storage materials & the
preventive measures are studied.
2. Environmental pollutants
Yellowing issues due to the atmospheric pollutants play a vital role. The various
environmental pollutants are ozone, NOX, SOX etc..
Unfixed dyes
Indigo dyeing is ring dyeing technique in which dyes are not allowed to diffuse into yarn
structure. On usage the dyes present at the surface of the yarn get abraded and gives
faded look. The yellowing of Indigo dyes depends on the unfixed dye particles present
on the surface of the yarn. The unfixed dyes are mainly due to back staining occurring
during the washing process. Back staining is the re deposition of the loose dyes
discharged in to the wash bath.
Unfixed dyes should be removed at the end of the dyeing process.
Prevent back staining during de sizing & washing process by using proper anti back
staining agents.
Humidity
Yellowing of denim depend on the humidity of the garment in which it is present. Water
film formation occurs at the surface of the fibers and causes swelling. The swelled fibers
absorb ozone easily and results in yellowing.
Avoid storing the garment in humid condition.
Don’t leave the garment in wet condition for longer period.
Anti ozone softeners
For a short term protection we can go by antioxidants like sodium bisulfate and ethylene
diamine etc.. These agents undergo decomposition process and protect Indigo dyes
from yellowing. For a long term period we can use anti ozone softeners & these are
amine based softeners.
How Anti ozone softener works?
The main steps involved are
a. Film formation
The anti ozone softener forms a film over fabric surface thus preventing the Indigo dye
from reaction with atmospheric ozone.
b. Self degradation
The anti ozone film will react with atmospheric pollutants and undergoes self
degradation process and breakdown in to its colorless compounds. Thus the anti ozone
softener undergoes self scarification process in the prevention of indigo dyes from the
oxidation.
In the presence of nitration it forms quinone. These products are yellow in color. Even at
the room temperature it can be transferred to the textile materials These kind of
yellowing occur in the form of yellow streaks or patches while the garments are stored in
poly bags in retail shops. This reaction is base catalyzed and takes place in slightly
alkaline medium. These nitro phenols and quinines are colorless in acidic medium and
become bright yellow in alkaline medium.
It is found that polyamide fibers shows severe yellowing with BHT. This yellowing is
reversible and it can be removed by acid scouring or washing with hot water and
methanol.
It can be prevented by avoiding the usage of BHT poly bags for storage purpose.
The pH of the final stage of the garment should be slightly acidic to neutral (5.5 to
6.5). Neutralize with non volatile organic acid (Citric and oxalic acid) to achieve core
neutralization. Avoid using volatile acid for neutralization process because only ring
neutralization can be achieved.
Avoid the accumulation of exhaust gases to control the reaction between BHT and
nitrogen oxides.
To avoid the reaction between BHT and nitrogen oxides we can use Anti phenolic
yellowing agent.
These agents blocks the reactive sites of BHT ,thus the reaction between the BHT
& Atmospheric nitrogen oxides are prevented.
4. Chemical additives
By improper use of chemical additives during processing and finishing like softeners,
OBA and salts leads to yellowing.
a. Softener
Softeners are used to impart soft handle to the fabric. Among softeners most commonly
used is the cationic and silicone softeners. These are amine based softeners (N-H) and
reacts with free chlorine present in the commercial detergents containing chlorine
bleaches and also with municipal water containing chlorine as a disinfectant. The
chlorine reacts with these amines to form chloramines (yellow in color). So it imparts
yellow color to textile garments.
In addition these amines undergo oxidation process at temperature over 140˚C to form
oxides of nitrogen. These oxides are yellow in color at lower concentrations.
Use softeners with low amine value.
Wash with detergents containing non chlorine bleaches and enzymes.
b. Optical Brightening Agents
OBA is used to enhance the whiteness of the fabric. The unsaturated structure of OBA
absorbs uv light and violet light at 340-370nm and it re-emits the absorbed uv light
(short wavelength) in to visible blue light (longer wavelength) at 420-470nm. The
emitted blue light changes the hue of the yellowness in the fabric to whiter. These
unsaturations are very sensitive to sunlight and loss its ability to work & leads to
yellowing
OBA used for cellulosic fibers not stable at low pH so it leads to yellowing.
Unfavorable conditions like excessive heat and high humidity leads to oxidation of
OBA and it loses its whiteness.
Over usage of OBA beyond the saturation limits leads to yellowing and it can be
controlled by stripping.
Proper selection of OBA to avoid ionic interactions of anionic brightener with
cationic finishes leads to deterioration of brightener.
5. Conclusion
From the above study it can be concluded that yellowing of textiles is mainly due to fiber
ageing, atmospheric pollutants, chemical additives and storage contaminants. The
below precautionary measures should be taken at each stage of the garment production
until it reaches the final customer.
pH of the garments should be slightly acidic to neutral.
Avoid storing in place contain atmospheric pollutants like NOX and SOX.
Avoid use of poly bags containing BHT.
Proper selection and usage of OBA.
6. References
1. “Yellowing of white fabric and garments” by Dr. Naresh M Saraf and Deepak V.
Alat, International dyer, page no: 23-25
2. “Yellowing of textiles” by Rajesh koul at http://articles.fibre2fashion.com
3. “Jack ‘n’ Jill and their Jaded Jeans” by Dr. Naresh M Saraf and Deepak V. Alat,
International dyer, page no: 28-30
4. “Yellowing of textiles on storage” by David T Parkes at
http://articles.fibre2fashion.com
5. Denim garment processing by Dr. Ravichandran.L, Fabric Care