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MODULAR FORMATION DYNAMICS TESTER Max well deviation (deg) = 1.

91
RESULTS SUMMARY Mud weight (ppg) = 11.7
Well : Gelama Merah-1 DF (m) = 27.3
Engineer: Water Depth =
Geologist:
Petrophysicst:
Reservoir Engineer:
Remarks: V=valid SC=supercharged T=tight I=incomplete SF=seal failure

SEQ. FILE DEPTH DEPTH IHP EMW FHP PRES Temp MOBILITY
NO. NO. MD (m) TVD (m) (psia) (ppg) (psia) (psia) (degC) (mD/cp) Remarks
*** suite #1 run #3 12-1/4" open hole section ***
1 1332.0 1332.0 2720.0 12.2 2719.6 2092.6 59.6 693.39 V
2 1349.5 1349.5 2754.9 12.2 2754.7 2095.3 60.0 653.36 V
3 1379.5 1379.5 2816.1 12.2 2815.7 2100.0 60.8 701.55 V
4 1414.5 1414.5 2887.3 12.2 2886.9 2105.1 61.7 1924.43 V
5 1442.0 1442.0 2943.2 12.2 2942.7 2109.1 62.4 2147.02 V
6 1466.0 1466.0 2991.9 12.2 2991.4 2112.5 63.0 917.76 V
7 1488.5 1488.5 3037.5 12.2 3036.8 2116.2 63.5 1313.64 V
8 1495.0 1495.0 3050.6 12.2 3050.1 2119.7 63.7 131.49 V
9 1507.5 1507.5 3076.1 12.2 3075.5 2131.9 64.0 522.27 V
10 1523.0 1523.0 3107.8 12.2 3107.2 2150.4 64.4 484.43 V
11 1528.0 1528.0 3118.4 12.2 3118.2 2156.3 64.5 694.37 V
12 1536.0 1536.0 3134.2 12.2 3133.8 2166.3 64.7 210.46 V
13 1540.5 1540.5 3143.1 12.2 3142.6 2172.5 64.8 209.62 V
14 1544.0 1544.0 3150.2 12.2 3150.0 2178.0 64.9 14.41 V
15 1548.0 1548.0 3158.5 12.2 3158.1 2183.5 65.0 201.72 V
16 1563.5 1563.5 3190.3 12.2 3189.7 2205.6 65.4 47.21 V
17 1587.0 1587.0 3237.8 12.2 3237.3 2238.7 66.0 171.37 V
1 unit (ft) 1 unit (m)
I 328.08396429 99.995112553
J 328.08397561 99.995116004
K 23.766404 7.2436464493 *z = TVD SS

BASE CASE Reservoir Grid Location Contour Map Location Depth


Well Name I J K (m) x y z (ft)
P1 8 26 1476 614412 277737 4844
P2 21 17 1476 616529 276421 4844
P3 14 21 1476 615500 277000 4844
P4 25 20 1476 617235 276842 4844
P5 22 27 1476 616765 277842 4844
P6 13 33 1476 615235 278790 4844
CPP 17 25 616000 277500

From/To P1 P2 P3 P4 P5 P6
P1 2493 1314 2962 2355 1337
P2 2493 1181 822 1440 2699
P3 1314 1181 1742 1519 1809
P4 2962 822 1742 1105 2791
P5 2355 1440 1519 1105 1799
P6 1337 2699 1809 2791 1799

CASE 1 AND 2 Reservoir Grid Location Contour Map Location Depth


Well Name I J K (m) x y z (ft)
P1 8 26 1476 614412 277737 4844
P2 21 17 1476 616529 276421 4844
P3 14 21 1476 615500 277000 4844
P4 25 20 1476 617235 276842 4844
P5 22 27 1476 616765 277842 4844
P6 13 33 1476 615235 278790 4844
IW1/IG1 11 23 1512 615000 277263 4960
CPP 17 25 616000 277500

CASE 3 Reservoir Grid Location Contour Map Location Depth


Well Name I J K (m) x y z (ft)
P1 8 26 1476 614412 277737 4844
P2 21 17 1476 616529 276421 4844
P3 14 21 1476 615500 277000 4844
P4 25 20 1476 617235 276842 4844
P5 22 27 1476 616765 277842 4844
P6 13 33 1476 615235 278790 4844
IW1 11 23 1512 615000 277263 4960
IW2 15 20 1512 615588 276842 4960
CPP 17 25 616000 277500

From/To P3 IW1 IW2


P3 565 181
IW1 565 723
IW2 181 723
Distance to CPP (m) Type
Spider Plot (Base Case)
1606 Deviated
614000 614500 615000 615500 616000 616500 6170
1202 Deviated 275000
707 Vertical
1400 Deviated 275500
838 Vertical
276000
1499 Deviated
276500

277000

277500 277500

278000

278500

279000

Distance to CPP (m) Type


Spider Plot (Case 1 and 2)
1606 Deviated
614000 614500 615000 615500 616000 616500 6170
1202 Deviated 275000
707 Vertical
1400 Deviated 275500
838 Vertical
276000
1499 Deviated
1028 Vertical 276500

277000

277500 2; 277500

278000

278500

279000

Distance to CPP (m) Type


Spider Plot (Case 3)
1606 Deviated
614000 614500 615000 615500 616000 616500 61700
1202 Deviated
275000

275500

276000
Spider Plot (Case 3)
614000 614500 615000 615500 616000 616500 61700
275000
707 Vertical
1400 Deviated 275500
838 Vertical
276000
1499 Deviated
1028 Vertical 276500
776 Vertical
277000

277500 2; 277500

278000

278500

279000
e Case)
616000 616500 617000 617500

277500

1 and 2)
616000 616500 617000 617500

2; 277500

se 3)
616000 616500 617000 617500
se 3)
616000 616500 617000 617500

2; 277500
DF (gained from MDT): 27.30 m Water Pressure Gradient:
Water Depth: 42.80 m Hydrostatic Pressure Gradient:

FORMATION DEPTH FORMATION PRESSURE


TVD DF (m) TVD DF (ft) psi ppg
0 0 0 0
70.10 230 99.59 8.33
100.00 328 142.07 8.33
150.00 492 213.10 8.33
200.00 656 284.13 8.33
250.00 820 355.17 8.33
300.00 984 426.20 8.33
350.00 1148 497.24 8.33
400.00 1312 568.27 8.33
450.00 1476 639.30 8.33
500.00 1641 710.34 8.33
553.00 1814 794.89 8.43
1120.00 3675 1594.83 8.35
1332.00 4370 2092.58 9.21
1349.50 4428 2095.30 9.10
1379.50 4526 2099.97 8.92
1414.50 4641 2105.13 8.72
1442.00 4731 2109.12 8.57
1466.00 4810 2112.51 8.45
1488.00 4882 2116.17 8.34
1495.00 4905 2119.70 8.31
1507.00 4944 2131.90 8.29
1523.00 4997 2150.35 8.28
1528.00 5013 2156.31 8.27
1536.00 5040 2166.27 8.27
1540.50 5054 2172.52 8.27
1544.00 5066 2178.03 8.27
1548.00 5079 2183.54 8.27
1563.50 5130 2205.57 8.27
1587.00 5207 2238.69 8.27

GOC 1530.10 m 5020.26


WOC 1579.10 m 5181.03
Target Depth 1546.43 m 5073.84

Equivalent Mudweight Profile


0 2 4 6 8 10 12 14
0

1000

2000
0 2 4 6 8 10 12 14
0

1000

2000
Depth (ft)

3000

4000

5000

6000

Pressure EMW (ppg)


Water Pressure Gradient: 0.430 psi/ft Poison Ratio: 0.40
Hydrostatic Pressure Gradient: 0.465 psi/ft

FORMATION GRADIENT FRACTURE PRESSURE FRACTURE GRADIENT KICK MARGIN


psi/ft psi ppg psi/ft psi ppg
0 0 12.82 0.667 0 0.50
0.433 186.53 15.60 0.811 105.57 8.83
0.433 266.09 15.60 0.811 150.60 8.83
0.433 399.13 15.60 0.811 225.90 8.83
0.433 532.18 15.60 0.811 301.20 8.83
0.433 665.22 15.60 0.811 376.49 8.83
0.433 798.27 15.60 0.811 451.79 8.83
0.433 931.31 15.60 0.811 527.09 8.83
0.433 1064.36 15.60 0.811 602.39 8.83
0.433 1197.40 15.60 0.811 677.69 8.83
0.433 1330.45 15.60 0.811 752.99 8.83
0.438 1474.56 15.63 0.813 842.06 8.93
0.434 2981.42 15.60 0.811 1690.37 8.85
0.479 3611.05 15.89 0.826 2206.21 9.71
0.473 3650.24 15.85 0.824 2210.42 9.60
0.464 3717.42 15.79 0.821 2217.65 9.42
0.454 3795.69 15.73 0.818 2225.80 9.22
0.446 3857.17 15.68 0.815 2232.13 9.07
0.439 3910.80 15.64 0.813 2237.57 8.95
0.433 3960.14 15.60 0.811 2243.11 8.84
0.432 3976.63 15.59 0.811 2247.23 8.81
0.431 4006.94 15.58 0.810 2260.46 8.79
0.430 4048.09 15.58 0.810 2280.27 8.78
0.430 4061.02 15.58 0.810 2286.66 8.77
0.430 4081.83 15.58 0.810 2297.30 8.77
0.430 4093.76 15.58 0.810 2303.93 8.77
0.430 4103.25 15.58 0.810 2309.74 8.77
0.430 4113.84 15.58 0.810 2315.59 8.77
0.430 4155.09 15.58 0.810 2338.95 8.77
0.430 4217.53 15.58 0.810 2374.07 8.77

ft Point X1: 200 psi


ft Point X2: 4300 psi
ft

ght Profile Pres


10 12 14 16 18 0 300 600 900 1200 1500 1800 2100 2400 2700
0

1000

2000
10 12 14 16 18 0 300 600 900 1200 1500 1800 2100 2400 2700
0

1000

2000

Depth (ft)
3000

4000

5000

6000

W (ppg) Pressure (psi)


TRIP MARGIN MUDWEIGHT PRESSURE (psi)
psi ppg 8.0 ppg 9.0 ppg 10.0 ppg 11.0 ppg 12.0 ppg 13.0 ppg
0 12.32 0 0 0 0 0 0
180.55 15.10 95.68 107.64 119.60 131.56 143.52 155.48
257.56 15.10 136.49 153.55 170.61 187.67 204.73 221.80
386.34 15.10 204.73 230.33 255.92 281.51 307.10 332.69
515.12 15.10 272.98 307.10 341.22 375.35 409.47 443.59
643.90 15.10 341.22 383.88 426.53 469.18 511.84 554.49
772.68 15.10 409.47 460.65 511.84 563.02 614.20 665.39
901.45 15.10 477.71 537.43 597.14 656.86 716.57 776.28
1030.23 15.10 545.96 614.20 682.45 750.69 818.94 887.18
1159.01 15.10 614.20 690.98 767.75 844.53 921.30 998.08
1287.79 15.10 682.45 767.75 853.06 938.37 1023.67 1108.98
1427.38 15.13 754.79 849.14 943.48 1037.83 1132.18 1226.53
2885.88 15.10 1528.68 1719.77 1910.85 2101.94 2293.03 2484.11
3497.43 15.39 1818.04 2045.30 2272.55 2499.81 2727.06 2954.32
3535.12 15.35 1841.93 2072.17 2302.41 2532.65 2762.89 2993.13
3599.74 15.29 1882.87 2118.23 2353.59 2588.95 2824.31 3059.67
3675.03 15.23 1930.65 2171.98 2413.31 2654.64 2895.97 3137.30
3734.16 15.18 1968.18 2214.20 2460.23 2706.25 2952.27 3198.29
3785.74 15.14 2000.94 2251.05 2501.17 2751.29 3001.41 3251.52
3833.21 15.10 2030.97 2284.84 2538.71 2792.58 3046.45 3300.32
3849.10 15.09 2040.52 2295.58 2550.65 2805.71 3060.78 3315.84
3878.39 15.08 2056.90 2314.01 2571.12 2828.24 3085.35 3342.46
3918.17 15.08 2078.74 2338.58 2598.42 2858.26 3118.10 3377.95
3930.67 15.08 2085.56 2346.26 2606.95 2867.65 3128.34 3389.04
3950.80 15.08 2096.48 2358.54 2620.60 2882.66 3144.72 3406.78
3962.35 15.08 2102.62 2365.45 2628.28 2891.11 3153.93 3416.76
3971.54 15.08 2107.40 2370.82 2634.25 2897.67 3161.10 3424.52
3981.78 15.08 2112.86 2376.97 2641.07 2905.18 3169.29 3433.40
4021.71 15.08 2134.01 2400.77 2667.52 2934.27 3201.02 3467.77
4082.15 15.08 2166.09 2436.85 2707.61 2978.37 3249.13 3519.90

Point Y1: 5020.26 ft


Point Y2: 5181.03 ft
Point Y3: 5073.84 ft

Pressure Profile
1200 1500 1800 2100 2400 2700 3000 3300 3600 3900 4200 4500 4800

FORMATION PRESSURE
KICK MARGIN
FRACTURE PRESSURE
TRIP MARGIN
1200 1500 1800 2100 2400 2700 3000 3300 3600 3900 4200 4500 4800

FORMATION PRESSURE
KICK MARGIN
FRACTURE PRESSURE
TRIP MARGIN
GOC
WOC
8.0 ppg
9.0 ppg
10.0 ppg
11.0 ppg
12.0 ppg
13.0 ppg
Ta rget Depth

Pressure (psi)
MUDWEIGHT DESIGN RANGE (ppg) MUDWEIGHT MAX EXPECTED OVERBALANCE
Min Max Decided PRESSURE (psi) PRESSURE (psi)
9.2 9.8 9.35 0 0
9.2 9.8 9.35 111.83 12.24
9.2 9.8 9.35 159.52 17.45
9.2 9.8 9.35 239.28 26.18
9.2 9.8 9.35 319.04 34.91
9.2 9.8 9.35 398.81 43.64
9.2 9.8 9.35 478.57 52.36
9.2 9.8 9.35 558.33 61.09
9.2 9.8 9.35 638.09 69.82
9.2 9.8 9.35 717.85 78.55
9.2 9.8 9.35 797.61 87.27
9.2 9.8 9.35 882.16 87.27
9.2 9.8 9.35 1786.65 191.82
9.8 10.5 10.1 2295.28 202.70
9.8 10.5 10.1 2325.43 230.13
9.8 10.5 10.1 2377.13 277.16
9.8 10.5 10.1 2437.44 332.31
9.8 10.5 10.1 2484.83 375.71
9.8 10.5 10.1 2526.18 413.67
9.8 10.5 10.1 2564.09 447.92
9.8 10.5 10.1 2576.16 456.46
9.8 10.5 10.1 2596.83 464.93
9.8 10.5 10.1 2624.40 474.05
9.8 10.5 10.1 2633.02 476.71
9.8 10.5 10.1 2646.81 480.54
9.8 10.5 10.1 2654.56 482.04
9.8 10.5 10.1 2660.59 482.56
9.8 10.5 10.1 2667.48 483.94
9.8 10.5 10.1 2694.19 488.62
9.8 10.5 10.1 2734.69 496.00
0 300 600 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 3900 4200 4500
0

1000

18 5/8" Conductor Casing


620 ft
2000

13 3/8" Surface Casing


1750 ft
Depth (ft)

3000

9 5/8" Intermediate Casing


2960 ft
4000

5000

6000

Pressure (psi)

CASING SETTING DEPTH


y x y x
0 3600 0 3900
Conductor Casing 470 3600 Surface Casing 1600 3900
620 3700 1750 4000
620 3600 1750 3900

Casing Depth (ft) Pore Pressure (psi) Formation EMW (ppg)


Conductor 620 268.46 8.33
Surface 1750 763.58 8.39
Intermediate 2960 1287.50 8.36
Production 5074 2181.31 8.27

Gas Column Pressure (psi) Depth (ft)


588.58 0
Full gas surface
763.58 1750
991.50 0
Full gas intermediate
1287.50 2960
1673.92 0
Full gas production
2181.31 5074
00 3600 3900 4200 4500 4800 5100

uctor Casing FORMATION PRESSURE


KICK MARGIN
FRACTURE PRESSURE
TRIP MARGIN
GOC
13 3/8" Surface Casing
1750 ft WOC
Ta rget Depth
Conductor Ca s i ng
Surface Cas i ng
9 5/8" Intermediate Casing Intermedi ate Cas i ng
2960 ft Production Cas i ng
Ful l ga s production
Ful l ga s i ntermediate
Ful l ga s s urface
Ki ck Tol era nce Surface Ca si ng
Ki ck Tol era nce Intermedi ate Ca s i ng

7" Production Casing


5074 ft

ING DEPTH
y x y x
0 4200 0 4500
Intermediate Production
2810 4200 4924 4500
Casing Casing
2960 4300 5074 4600
2960 4200 5074 4500
BASE CASE
Well Name West-East (ft) Depth (ft) Well Name West-East (ft) Depth (ft)
906000
911254 230 908319 230
230
911254 620 908319 620
P1 911254 1750 P4 908319 1750
911254 2960 908319 2960 1230

911254 5074 908319 5074


906938 230 911600 230 2230

Deoth (ft)
906938 620 911600 620
P2 906938 1750 P5 911600 1750
3230
906938 2960 911600 2960
906938 5074 911600 5074
908837 230 914708 230 4230

908837 620 914708 620


P3 908837 1750 P6 914708 1750 5230
908837 2960 914708 2960
908837 5074 914708 5074

CASE 1/2
Well Name West-East (ft) Depth (ft) Well Name West-East (ft) Depth (ft)

911254 230 911600 230


906000
911254 620 911600 620
230
P1 911254 1750 P5 911600 1750
911254 2960 911600 2960
911254 5074 911600 5074 1230

906938 230 914708 230


906938 620 914708 620 2230

Deoth (ft)
P2 906938 1750 P6 914708 1750
906938 2960 914708 2960
3230
906938 5074 914708 5074
908837 230 909701 230
908837 620 909701 736 4230
P3 908837 1750 IW1/IG1 909701 1866
908837 2960 909701 3076 5230
908837 5074 909701 5190
908319 230
908319 620
P4 908319 1750
908319 2960
908319 5074

CASE 3
Well Name West-East (ft) Depth (ft) Well Name West-East (ft) Depth (ft)

911254 230 911600 230


906500
230
P1 P5

1230
911254 620 911600 620 906500
230
P1 911254 1750 P5 911600 1750
911254 2960 911600 2960
911254 5074 911600 5074 1230
906938 230 914708 230
906938 620 914708 620 2230

Deoth (ft)
P2 906938 1750 P6 914708 1750
906938 2960 914708 2960
3230
906938 5074 914708 5074
908837 230 909701 230
908837 620 909701 736 4230
P3 908837 1750 IW1 909701 1866
908837 2960 909701 3076 5230
908837 5074 909701 5190
908319 230 908319 230
908319 620 908319 736
P4 908319 1750 IW2 908319 1866
908319 2960 908319 3076
908319 5074 908319 5190
Well Stick Chart (Base Case)
906000 908000 910000 912000 914000
230
620

1230

1750
2230
Deoth (ft)

2960
3230

4230

5074
5230

Location West to East (ft)


P
6

Well Stick Chart (Case 1/2)


906000 908000 910000 912000 914000
230
620

1230

1750
2230
Deoth (ft)

2960
3230

4230

5074
5230

Location West to East (ft)


P
6

Well Stick Chart (Case 3)


906500 908500 910500 912500 914500
230
620

1230
Well Stick Chart (Case 3)
906500 908500 910500 912500 914500
230
620

1230

1750
2230
Deoth (ft)

2960
3230

4230

5074
5230

Location West to East (ft)


P
6
Casing Depth (ft) Pressure (psi) Casing Size (inch)
Surface 1750 763.58 13 3/8
Intermediate 2960 1287.50 9 5/8
Production 5074 2181.31 7

Surface Casing (13 3/8")


Formation EMW 8.39 ppg
Depth 1750 ft
Hole Size 17.50 inch
Drill Collar OD 8.25 inch
Kick Capacity 50.0 bbl
Annular Space 4.32 ft/bbl
Kick Height 216.09 ft
Kick Pressure 21.61 psi
Top of Kick Depth 1533.91 ft
TOK Pressure 741.97 psi
MAASP 72.68 psi
Kick Imposed Pressure Gradient 0.479 psi/ft
Fracture Pressure Gradient 0.811 psi/ft
Conclusion CASING OK

x y
Kick Tolerance Surface Casing 72.68 0
741.97 1533.91
Hole Size (inch) Kick Capacity (bbl)
17 1/2 50.0
12 1/4 50.0
8 1/2 25.0

Intermediate Casing (9 5/8")


Formation EMW 8.36 ppg
Depth 2960 ft
Hole Size 12.25 inch
Drill Collar OD 8.25 inch
Kick Capacity 50.0 bbl
Annular Space 12.55 ft/bbl
Kick Height 627.68 ft
Kick Pressure 62.77 psi
Top of Kick Depth 2332.32 ft
TOK Pressure 1224.73 psi
MAASP 210.25 psi
Kick Imposed Pressure Gradient 0.474 psi/ft
Fracture Pressure Gradient 0.812 psi/ft
Conclusion CASING OK

x y
Kick Tolerance Intermediate Casing 210.25 0
1224.73 2332.32

`
Pressure Profile
0 300 600 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 3900 4200 4500 4800 51
0

18 5/8" Conductor Casing


1000

2000 13 3/8" Surface Casing


Depth (ft)

3000
9 5/8" Intermediate Casing

4000

5000

7" Production Casing

6000

Pressure (psi)
3900 4200 4500 4800 5100

Conductor Cas i ng
Surface Cas i ng
Intermedi ate Ca s ing
Production Ca s i ng
Ful l ga s intermedi ate
ediate Casing Ful l ga s surfa ce
Ki ck Tol era nce Surfa ce Ca s i ng
Ki ck Tol era nce Intermedi ate Cas i ng

7" Production Casing


Casing Depth (ft) Pressure (psi) Formation EMW (ppg)
Conductor 620 268.46 8.33
Surface 1750 763.58 8.39
Intermediate 2960 1287.50 8.36
Production 5074 2181.31 8.27

Surface Casing (13 3/8")


Collapse Pressure
Point Depth (ft) Po1 (psi) Po2 (psi) Po3 (psi)
At surface 0 0 0 0
At TOC 128 62.16 62.16 55.36
At casing shoe 1750 850.85 1394.92 763.58
Burst Pressure
Point Depth (ft) Pi1 (psi) Pi2 (psi) Pi3 (psi)
At surface 0 1673.92 588.58 1000
At TOC 128 1686.71 601.36 1062.16
At casing shoe 1750 1848.92 763.58 1850.85

Tensile Load Running Casing Casing Cementing


Buoyant Weight (lb) 81760.40 81760.40
Cement Weight (lb) 98180.18
Shock Load (lb) 86655
Overpull (lb) 100000
Bending (lb) 135718.05 135718.05
Pressure Testing (lb)
Total Load (lb) 404133.45 315658.63

Load Value Load


Collapse x DF 717 psi Collapse
Burst x DF 1674 psi Burst
Tension x DF 525373 lb Tension

Casing Grade OD (inch) ID (inch) Nominal Weight (lb/ft)


Conductor 18 5/8
Surface J-55 13 3/8 12.615 54.50
Intermediate J-55 9 5/8 8.921 36.00
Production C-75 7 6.184 29.00
Mudweight Used (ppg) Load Design Factor
9.35 Collapse 1.125
9.35 Burst 1.000
9.35 Tensile 1.300
10.10

3 3/8")
ure
Pi (psi) Pc (psi) Point
0 0 At surface
55.36 6.80 At TOC
757.75 637.17 At casing shoe
re
Po (psi) Pb (psi) Point
0 1673.92 At surface
62.16 1624.55 At TOC
768.32 1082.53 At casing shoe

Pressure Testing Tensile Load


81760.40 Buoyant Weight (lb)
Cement Weight (lb)
Shock Load (lb)
Overpull (lb)
135718.05 Bending (lb)
125003.08 Pressure Testing (lb)
342481.52 Total Load (lb)

Design Factor Condition Load


1.58 must >1.125 Collapse x DF
1.63 must > 1.000 Burst x DF
1.62 must > 1.3000 Tension x DF

Coupling Collapse Resistance (psi) Burst Resistance (psi) Min Yield Strength (lb)

1130 2730 853000


2020 3520 554000
6730 7650 634000
Density (ppg) Casing TOC Depth (ft)
Mixwater 8.5 Surface 128
Cement 15.8 Intermediate 1258
Slurry 15.83 Production 2468
Packer Fluid 8.6

Intermediate Casing (9 5/8")


Collapse Pressure
Depth (ft) Po1 (psi) Po2 (psi) Po3 (psi) Pi (psi) Pc (psi)
0 0 0 0 0 0
1258 611.57 611.57 547.12 548.84 62.73
2960 1439.15 2010.05 1287.50 1291.54 718.51
Burst Pressure
Depth (ft) Pi1 (psi) Pi2 (psi) Pi3 (psi) Po (psi) Pb (psi)
0 1673.92 991.50 1000 0 1673.92
1258 1799.71 1117.29 1611.57 611.57 1188.14
2960 2095.71 1287.50 2439.15 1352.62 1086.54

Running Casing Casing Cementing Pressure Testing


91348.76 91348.76 91348.76
98180.18
57240
100000
64557.63 64557.63 64557.63
62513.42
313146.40 254086.58 218419.82

Value Load Design Factor Condition


808 psi Collapse 2.50 must >1.125
1674 psi Burst 2.10 must > 1.000
407090 lb Tension 1.36 must > 1.3000

Decision

OK
OK
OK
Cement Height (ft) Perforation Depth (ft) Pressure (psi)
1622 5074 2180.76
1702
2606

Production Casing (7")


Collapse Pressure
Point Depth (ft) Po1 (psi) Po2 (psi)
At surface 0 0 0
At casing shoe 5074 2664.78 3437.19
Burst Pressure
Point Depth (ft) Pi1 (psi) Pi2 (psi)
At surface 0 1673.92 1673.37
At casing shoe 5074 2181.31 3942.39

Tensile Load Running Casing Casing Cementing


Buoyant Weight (lb) 124452.31 124452.31
Cement Weight (lb) 86808.68
Shock Load (lb) 46110.00
Overpull (lb) 100000.00
Bending (lb) 38686.49 38686.49
Pressure Testing (lb)
Total Load (lb) 309248.80 249947.48

Load Value
Collapse x DF 4623 psi
Burst x DF 1761 psi
Tension x DF 402023 lb
tion Casing (7")
pse Pressure
Po3 (psi) Pi1 (psi) Pi2 (psi) Pc(psi)
0 0 0 0
4109.67 2181.31 0 4109.67
rst Pressure
Po1 (psi) Po2 (psi) Pb (psi)
0 0 1673.92
2416.46 2181.31 1761.08

Casing Cementing Pressure Testing


124452.31 124452.31
86808.68

38686.49 38686.49
30038.98
249947.48 193177.78

Load Design Factor Condition


Collapse 1.46 must >1.125
Burst 4.34 must > 1.000
Tension 1.58 must > 1.3000
Cement Type Class G Depth (ft)
Mixwater requirement 4.97 gal/sack Casing
Slurry weight 15.8 ppg Surface
Cement weight 94 lb/sack Intermediate
Specific Gravity (SG) 3.15 Production

Surface Casing Intermediate Casing


Hole size (in) 17.50
Casing OD (in) 13.375 Casing/Hole Annulus
Casing/Hole Annulus
Capacity (ft3/ft) 0.69 (from TOC to casing
(from TOC to casing shoe)
Area height (ft) 1679.90 shoe)
Volume required (ft3) 1166.90
Hole size (in) 17.50
Casing/Hole Annulus Capacity (ft3/ft) 1.67 Casing/Hole Annulus
(rathole area) Area height (ft) 10.00 (rathole area)
Volume required (ft3) 16.70
Casing ID (in) 12.615
Capacity (ft3/ft) 0.87 Hole area (from
Hole area (from shoetrack to casing
shoetrack to casing shoe) Area height (ft) 60.00 shoe)
Volume required (ft3) 52.08
Total volume (ft3) 1235.68 Total volum
Total volume + Excess (ft3) 1606.38 Total volume + Exce
Amount of cement (sacks) 1404.96 Amount of cement
Volume of mixwater (gal) 6982.64 Volume of mixwat

Final Calculation

Total
Slurry 2237.95 ft3
Cement 1957.34 sacks
Water 9727.96 gal

Volume of water per 4.97 gal/sack


cement sack
Volume of slurry per 8.55 gal/sack
cement sack
Slurry yield 1.14 ft3/sack
Slurry density 15.83 ppg

Pumping rate 250 gal/min


Displacement time 67.0 min
Mixing rate 10 sack/min
Mixing time 195.7 min
Release plug time 10 min
Total job time 272.7 min
TOC Casing shoe Shoetrack Rathole

70.10 1750 1690 1760


1973 2960 2900 2970
3383 5074 5014 5084

Intermediate Casing Production Casing


Hole size (in) 12.25 Hole size (in)
Casing OD (in) 9.625 Casing/Hole Annulus Casing OD (in)
Capacity (ft3/ft) 0.31 (from TOC to casing Capacity (ft3/ft)
Area height (ft) 986.67 shoe) Area height (ft)
Volume required (ft3) 309.01 Volume required (ft3)
Hole size (in) 12.25 Hole size (in)
Capacity (ft3/ft) 0.82 Casing/Hole Annulus Capacity (ft3/ft)
Area height (ft) 10.00 (rathole area) Area height (ft)
Volume required (ft3) 8.18 Volume required (ft3)
Casing ID (in) 8.92 Casing ID (in)
Capacity (ft3/ft) 0.43 Hole area (from Capacity (ft3/ft)
shoetrack to casing
Area height (ft) 60.00 shoe) Area height (ft)
Volume required (ft3) 26.04 Volume required (ft3)
Total volume (ft3) 343.23 Total volume (ft3)
Total volume + Excess (ft3) 377.56 Total volume + Excess (ft3)
Amount of cement (sacks) 330.22 Amount of cement (sacks)
Volume of mixwater (gal) 1641.17 Volume of mixwater (gal)
Casing Excess
Surface Add 30%
Intermediate Add 10%
Production Add 10%

sing
8.50
7.00
0.13
1691.28
214.47
8.50
0.39
10.00
3.94
6.184
0.21
60.00
12.51
230.92
254.01
222.16
1104.14
Unit Conversion 1 ton to lb 1 m to ft
Value 2204.623 3.281

SURFACE DRILLSTRING DRILLSTRING DESIGN


Depth (ft) 1750 TENSION
Hole Size (in) 17.50 Max Design Load, Pa (lb) 352440
MW Used (ppg) 9.35 Length Drillpipe (ft) 1581
Design Factor 1.3 Total Load, P (lb) 57093
WOB (lb) 17637 Margin of Overpull, MOP (lb) 295347
Buoyancy Factor 0.86 COLLAPSE
DRILL COLLAR (DC) Min Safety Factor 1.125
OD (in) 8.250 Collapse Pressure (psi) 850
ID (in) 2.813 Min Collapse Resistance (psi) 956
Nominal Weight (lb/ft) 158.73 SHOCK LOADING
Length of 1 DC (ft) 31 Tensile Force, Fs (lb) 80640
Total DC Length (ft) 169 Safety Factor 1.3
Number of DC Joints 6 Fs x Safety Factor (lb) 104832
DRILLPIPE (DP) TORSION
Grade E-75 Polar Moment of Inertia, J 64.84
OD (in) 6.625 Min Unit Yield Strength, Ym (psi) 74996
ID (in) 5.965 Torsion Yield Strength (ft-lb) 70104
Area (in2) 6.527
Nominal Weight (lb/ft) 25.20
Torsion Yield Strength (ft-lb) 70600
Tensile Strength, Pt (lb) 489500
Collapse (psi) 6538
INTERMEDIATE DRILLSTRING DRILLSTRING DESIGN
Depth (ft) 2960 TENSION
Hole Size (in) 12.25 Max Design Load, Pa (lb) 440550
MW Used (ppg) 9.35 Length Drillpipe (ft) 2476
Design Factor 1.3 Total Load, P (lb) 119397
WOB (lb) 50706 Margin of Overpull, MOP (lb) 321153
Buoyancy Factor 0.86 COLLAPSE
DRILL COLLAR (DC) Min Safety Factor 1.125
OD (in) 8.250 Collapse Pressure (psi) 1438
ID (in) 2.813 Min Collapse Resistance (psi) 1617
Nominal Weight (lb/ft) 158.73 SHOCK LOADING
Length of 1 DC (ft) 31 Tensile Force, Fs (lb) 80640
Total DC Length (ft) 484 Safety Factor 1.3
Number of DC Joints 16 Fs x Safety Factor (lb) 104832
DRILLPIPE (DP) TORSION
Grade E-75 Polar Moment of Inertia, J 64.84
OD (in) 6.625 Min Unit Yield Strength, Ym (psi) 74996
ID (in) 5.965 Torsion Yield Strength (ft-lb) 68454
Area (in2) 6.527
Nominal Weight (lb/ft) 25.2
Torsion Yield Strength (ft-lb) 70600
Tensile Strength, Pt (lb) 489500
Collapse (psi) 6538
PRODUCTION DRILLSTRING DRILLSTRING DESIGN
Depth (ft) 5074 TENSION
Hole Size (in) 8.50 Max Design Load, Pa (lb) 440550
MW Used (ppg) 10.10 Length Drillpipe (ft) 4583
Design Factor 1.3 Total Load, P (lb) 163598
WOB (lb) 50706 Margin of Overpull, MOP (lb) 276952
Buoyancy Factor 0.85 COLLAPSE
DRILL COLLAR (DC) Min Safety Factor 1.125
OD (in) 8.250 Collapse Pressure (psi) 2662
ID (in) 2.813 Min Collapse Resistance (psi) 2995
Nominal Weight (lb/ft) 158.730 SHOCK LOADING
Length of 1 DC (ft) 31 Tensile Force, Fs (lb) 80640
Total DC Length (ft) 491 Safety Factor 1.3
Number of DC Joints 16 Fs x Safety Factor (lb) 104832
DRILLPIPE (DP) TORSION
Grade E-75 Polar Moment of Inertia, J 64.84
OD (in) 6.625 Min Unit Yield Strength, Ym (psi) 74996
ID (in) 5.965 Torsion Yield Strength (ft-lb) 66527
Area (in2) 6.527
Nominal Weight (lb/ft) 25.2
Torsion Yield Strength (ft-lb) 70600
Tensile Strength, Pt (lb) 489500
Collapse (psi) 6538
Reason
1. Seawater availability
Seawater + High
Type of Mud Used 2. Lower cost than oil-based mud
Viscosity Sweeps
3. More environmental-friendly
1. Shale stabilization
2. Viscosities
PHPA 3. Friction reduction
Additives Used 4. Fluid loss control
5. Lubrication
KCl Prevent swelling on clay and shale
formation

Mud properties as used for GM-1

Depth (ft) 1814 2484 2657


Mudweight used 9.20 9.20 9.20
(ppg)
Funnel Viscosity 63 61 70
(seq/qt)
Plastic Viscosity 18 25 28
(cps)
Yield Point (lb/100 19 22 24
sqft)
Gel (0/10/30 sec) 5,6,6 5,6,8 6,9,12
PHPA (ppb) 0.8 1.0 1.1
KCL (%) 3.9 5.5 5.8
Depth (ft) Casing Size Mudweight
Casing Mud Type Used
Top Bottom (in) Used
Conductor 0 620 18 5/8 Seawater + High Viscosity Sweeps PILING
Surface 0 1750 13 3/8 Seawater + High Viscosity Sweeps 9.35
Intermediate 0 2960 9 5/8 KCL/PHPA 9.35
Production 0 5074 7 KCL/PHPA 10.10

2828 3232 3553 3753 4167 4265

9.35 9.35 9.50 9.70 9.80 9.80

70 78 67 57 59 70

27 24 22 20 22 28

25 27 25 23 25 23

5,7,10 5,8,8 5,8,8 5,7,10 5,8,10 6,12,16


1.0 1.0 1.1 1.1 1.0 1.1
7.9 8.1 8.4 8.9 8.7 8.9
4593 4898 5367

10.00 10.10 10.50

66 58 66

30 28 30

26 24 27

6,10,15 6,10,16 7,12,18


1.0 1.2 1.1
9.2 9.2 9.2

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