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Kamal Neupane
University of Technology Sydney,
15 Broadway, Ultimo, NSW 2007, Australia
Email: kamalnep@hotmail.com
1 Introduction
reacting materials. Liquid sodium silicate, sodium hydroxide and their combination were
the mostly used alkali activator in previous researches (Diaz-Loya et al., 2011; Hardjito
and Rangan, 2005; Nath and Sarker, 2012). Initially, the geopolymer binders were made
from alumino-silicate compounds from geological origin, such as kaolin and metakaolin.
However, industrial by-products, such as fly ash and GGBS are more utilised in recent
decades because of their availability around the world (Heath et al., 2013).
In recent decades, several researches were done on geopolymer binders and concrete
about their chemical, microstructural and engineering properties (Diaz-Loya et al., 2011;
Hardjito and Rangan, 2005; Lecomte et al., 2006; Silva et al., 2007). Previous researches
suggested that geopolymer concrete possessed superior engineering and durability
properties over ordinary Portland cement (OPC) concrete with the added advantages of
environmental sustainability; these key advantages are the major factors for the rising
interest on geopolymer binders (Provis, 2013). Industrial by-products can be utilised as
major source material for geopolymer binder, which contribute to reduce the greenhouse
gas emission in production process. The engineering properties of geopolymer concrete
such as tensile and flexural strengths were found higher than OPC concrete of same
strength grade as well as superior resistivity in sulphate and acidic environments
(Bakharev, 2005; Fernandez-Jimenez et al., 2006; Raijiwala and Patil, 2011; Wallah and
Rangan, 2006). Despite having superior engineering properties, modulus of elasticity of
geopolymer concretes was found to be lower than OPC concrete of same compressive
strength level in several previous researches and considerably lower than the estimated
value of modulus of elasticity calculated from Australian Standard (AS)-3600 (2009) and
ACI-318 (2011) (Fernandez-Jimenez et al., 2006; Hardjito and Rangan, 2005; Sofi et al.,
2007; Wallah and Rangan, 2006).
Previous researches in fly ash or metakaolin-based geopolymer concrete were done at
elevated temperature curing (accelerated curing) because of longer setting time and lower
early age strength at ambient temperature (Hardjito and Rangan, 2005; Puertas et al.,
2000; Rovnaník, 2010). The engineering properties geopolymer concrete investigated at
ambient curing conditions are not abundant. Addition of blast furnace slag can bring
significant impacts in shortening the setting and hardening time and increase early as well
as later age strength of fly ash-based geopolymer at ambient temperature (Nath and
Sarker, 2012; Parthiban et al., 2013). This was due to the formation of geopolymeric gel
and calcium-silicate-hydrate (C-S-H) in slag-fly ash or metakaolin-based geopolymer
where C-S-H gel is responsible for early age strength (Oh et al., 2010; Yip et al., 2005). It
was also suggested that presence of calcium compound accelerate the geopolymerisation
process by increasing the dissolution of fly ash in alkaline medium (Catalfamo et al.,
1997; Diaz et al., 2010; Temuujin et al., 2009).
Super-workable concrete is very similar to self-compacting concrete (SCC) in fresh
and hardened concrete properties which generally contains higher amount of sand and
binder than normal-workable concrete (CIA, 2005). In recent decades, the use of SCC is
spreading globally because of its technical and economic benefits over normal-workable
concrete (Domone, 2006). Some of the past investigations showed that mechanical
properties of SCC were different than normal-workable concrete because of significant
difference in ingredients proportions in concrete mix; sand, coarse aggregate and binder
(Holman et al., 2013; Persson, 2001). This difference in mechanical properties of SCC
has not been recognised in concrete standards of current practice, such as AS-3600
(2009) and ACI-318 (2011).
264 K. Neupane
2 Experimental details
2.1 Materials
Two types of powder-activated geopolymer binders; Geopolymer 1 and Geopolymer 2
recently developed by Cement Australia Pty Ltd. were used as binding materials. In these
binders, all the source materials and finely ground alkali activator (powder) were blended
together in defined proportions. The source material of these binders was a combination
of Class F fly ash (from Gladstone Power Station, Queensland) and GGBS (imported and
ground at Bulwer Island, Queensland). The alkali activator was the combination of
sodium silicate and sodium hydroxide in powder form. Geopolymer 1 contained 70% fly
ash and 30% ground granulated blast furnace slag by weight, whereas Geopolymer 2
contained 40% of fly ash and 60% of slag. Table 1 shows the chemical compositions of
low calcium fly ash and ground granulated blast furnace slag used in geopolymer binders.
The silicate modulus (molar ratio of SiO2/Na2O) of Geopolymer 1 and Geopolymer 2
binders was 4.5 and 4.05, respectively. Similarly, silica content (molar ratio of
SiO2/Al2O3) was 2.2 and 2.3 for Geopolymer 1 and Geopolymer 2, respectively.
Table 1 Chemical compositions of fly ash, slag and OPC (type GP)
LOI CaO SiO2 Al2O3 Fe2O3 MgO SO3 Na2O K2O Others
Fly ash 0.7 3.2 52.7 26 12.8 1.4 0.2 0.52 0.79 2.05
Slag 0.2 42.6 33.5 13.9 0.9 5.2 1.7 0.26 0.36 1.35
GP 3.5 64 19.2 4.96 3.07 1.14 2.5 0.14 0.41 1.08
Note: Others: SrO, TiO2, Mn2O3 and P2O5, LOI: loss on ignition
These powder-activated geopolymer binders are physically very similar with Portland
cement which can be seen in Figure 1. Mixing of concrete from these binders is similar to
conventional Portland cement concrete; addition of water in mixture of sand, aggregate
and binder for desired workability. Concrete from these geopolymers can set and harden
at ambient conditions because of having significant amount of slag in source materials.
The concentration of sodium hydroxide of the binders changed with the variation of
water/binder ratio in concrete mix. For example, the concentration was around 8 M
(molarity) in Grade 40 MPa concrete (water/binder ratio 0.45), whereas, it was as high as
13 M in 80 MPa concrete (water/binder ratio 0.26).
Investigation on modulus of elasticity of powder-activated geopolymer 265
Figure 1 Portland cement (GP), Geopolymer 1 and Geopolymer 2 binders (see online version
for colours)
OPC (type GP) without addition of any supplementary cementations materials was used
to produce OPC (control) concrete for this study. The chemical compounds of GP cement
are presented in Table 1.
Crushed river course aggregates having the maximum sizes of either 10 mm or
20 mm source from Mary River, Queensland were used for production of concretes of
different grades and workability levels. A combination of medium and fine river sand
was used as fine aggregate in the concrete from same source.
Two types of chemical admixtures; normal water reducer (type WR) and high range
water reducer (type HWR) were used in OPC (control) concrete to control the water
requirement.
The workability of normal-workable concrete was measured by the slump test. For
superworkable concrete, workability was determined by slump flow (spread) and T500
(time to reach 500 mm circle).
testing. OPC concrete cylinders were cured by immersing in lime saturated water at
23°C.
Figure 2 Sealed geopolymer concrete cylinder for ambient curing (see online version for colours)
The compressive strength of concrete was measured at the ages of 1, 3, 7, 28, 56 and
90 days according to AS-1012.9 (1999). Modulus of elasticity of concretes was measured
according to AS-1012.17 (1997) at the age of 28 and 56 days.
3.1 Workability
The water content of concrete mixes from different binders was based on similar
workability of concretes; average 120 mm slump for normal-workable concretes and
500–700 mm spread for super-workable concretes. In Table 2, there was a significant
difference in amount of water required for a comparable workability (120 ± 20 mm
slump) in geopolymer and OPC normal-workable concrete.
The average water content in normal-workable concretes from OPC, Geopolymer 1
and Geopolymer 2 binders were 166, 112 and 121 kg/m3, respectively. Geopolymer,
normal-workable concrete required around 30% less water than OPC concrete for the
comparable workability and 28 days compressive strength, although they were produced
without any chemical admixture.
The high proportion of fly ash in geopolymer binders is the main reason for lower
water demand in geopolymer concrete. When Portland cement is partially replaced
(20–25% by weight) by fly ash, the workability of concrete will be improved
significantly for the same water content in concrete mix because of its round shaped
particles and glassy text texture (Siddique, 2008). Therefore, when the binder contains
more than 50% of fly ash, it can develop higher workability of concrete even in lower
water content. Fly can be easily dispersed in alkaline environment without addition of
chemical admixtures (Chindaprasirt et al., 2007). The nature of geopolymerisation
reaction to recycle water (Davidovits, 1991) is also a reason for lower water demand in
geopolymer concrete. The higher percentage of fly ash (by 30%) in Geopolymer 1 binder
was the major reason for lower water demand in concrete from Geopolymer 1 binder than
Geopolymer 2 binder for same workability.
268 K. Neupane
For the same strength grade, the amount of binder required in geopolymer concrete was
significantly less than OPC concrete as shown in Table 2. For example, concrete from
Geopolymer 2 binder of 360 kg/m3 developed 82.5 MPa compressive strength at 28 days
which was 5 MPa higher than compressive strength of OPC concrete from 500 kkg/m3.
For the same 28 days strength, concrete from Geopolymer 2 binder required slightly less
amount of binder than from Geopolymer 1 binder because of having higher slag content.
Investigation on modulus of elasticity of powder-activated geopolymer 269
Figure 4 Experimental data of modulus of elasticity (see online version for colours)
were produced with same aggregates, aggregate type was not a factor for the variation of
modulus of elasticity of concretes of different grades and workability levels.
E c = 22* ( f cm / 10 )
0.3
MPa (3)
where
ρ = concrete cylinder density (kg/m3)
fcm = mean compressive strength (MPa)
f c′ = characteristic strength of concrete (MPa)
Ec = modulus of elasticity
Figure 5 Relationship of compressive strength and modulus of elasticity (see online version
for colours)
Above relationships are plotted in Figure 5 for geopolymer concrete results of this study.
Some additional data of normal-workable geopolymer concrete of this study are also
included in this plot. In this figure, the line representing AS-3600 (2009) equation is very
Investigation on modulus of elasticity of powder-activated geopolymer 271
close with geopolymer as well as OPC concretes data points. The estimated modulus of
elasticity according to AS-3600 (2009) has an error range of ±20%. However, in this
figure, data points of all geopolymer and OPC normal-workable concretes are located
well inside the ±10% error range of that line. Modulus of elasticity value is said to be
overestimated by ACI-318 (2011) for geopolymer concrete because none of any data
points are located within this line.
Sofi et al. (2007) suggested that equation recommended by AS-3600 was also applicable
to fly ash and slag-based geopolymer concrete.
Hardjito and Rangan (2005) found that accelerated cured fly ash-based
geopolymer concrete possessed relatively lower modulus of elasticity then recommended
by AS-3600.
All these proposed models and individual results are plotted in Figure 6.
Figure 6 Modulus of elasticity of various geopolymer binder concretes (see online version
for colours)
272 K. Neupane
The modulus of elasticity results of super-workable concretes of this study and from
some previous investigations are presented in Figure 7. Some additional data of super-
workable geopolymer concrete were also included in this plot.
Figure 7 Modulus of elasticity of super-workable concretes (see online version for colours)
274 K. Neupane
where ρ = concrete cylinder density (kg/m3) and fcm = mean compressive strength (MPa).
In Figure 7, all the data points of super-workable concrete located within the ±10%
range from the proposed model. The relationship model proposed by Persson (2001) was
very close with the proposed model of this study, whereas model proposed by Dinakar
et al. (2008) estimates higher values of modulus of elasticity but within 10% range of this
proposed model.
where Ec, Ea and Em are the modulus of elasticity of concrete, aggregate and binding
paste respectively; Va = volume concentration of aggregate.
Above equation suggests that modulus of elasticity of concrete is the summation of
modulus of elasticity of its ingredients; aggregates and binding paste with respect to their
volume in concrete mix.
The average modulus of elasticity of greywacke aggregate rocks (used in this
experiment) was 38.0 GPa (Gokceoglu and Zorlu, 2004). Whereas, modulus of elasticity
of cement paste was measured around 24.0 GPa (Alexander, 1994). The binder content in
super-workable concretes was around 35% higher (by weight) than in normal-workable
concretes of same grade, thus higher volume of paste. For example, in Grade 50 MPa
concretes from Geopolymer 2 binder, the calculated volumes of coarse aggregates and
binder paste were 46% and 10% of total concrete volume in normal-workable concrete,
whereas these volumes were 32.5% and 15% of total concrete volume in super-workable
concrete. This significant lower volume of coarse aggregates and higher volume of binder
paste in super-workable concrete can contribute to lower the modulus of elasticity of
super-workable concrete. Felekoğlu et al. (2007) study also concluded that higher amount
of binder was responsible to lower the modulus of elasticity of SCC.
The proportion of coarse and fine aggregates in the concrete mix is also a significant
factor in modulus of elasticity of concrete. Nikbin et al. (2014) found a significant
increase in modulus of elasticity with the increase in proportion of coarse aggregate in
concrete mix. The average proportions of coarse aggregate in normal-workable and
super-workable concretes of this study were 61% and 49% by weight of total aggregates
respectively. The 12% difference in coarse aggregate may be responsible for the decrease
in modulus of elasticity of super-workable concretes.
Investigation on modulus of elasticity of powder-activated geopolymer 275
4 Conclusions
Geopolymer concrete required significantly less amount of water and binder for the
comparable workability and 28 days strength to OPC concrete. Geopolymer concretes of
both workability levels; normal and super-workable can be prepared without chemical
admixtures.
Normal strength grade geopolymer concrete developed lower early age strength
at ambient temperature compared to the OPC concrete of same grade. However,
high-strength (65 and 80 MPa) geopolymer concrete developed significant early age
strength as equal as OPC concrete of same grade. There was a significant growth in
compressive strength (around 18%) in geopolymer concrete from 28 to 90 days period.
Modulus of elasticity of four different grades and two workability levels of concretes
were measured and evaluated. The measured modulus of elasticity of geopolymer
normal-workable concrete was very close (within 10% error range) to the calculated
modulus of elasticity using AS-3600 (2009) and similar to modulus of elasticity of OPC
concrete of same strength grade. Therefore, the same current model can be used to
estimate modulus of elasticity of geopolymer concrete. The growth in modulus of
elasticity of geopolymer concrete after 28 days was significantly higher when compared
with OPC concrete.
Super-workable geopolymer concrete possessed relatively lower (around 15%) elastic
modulus than normal-workable concretes of same strength grade. Previous studies on
OPC-based SCCs have also postulated similar results. Higher proportion of sand, lower
concrete density and higher volume of binder paste in concrete mix are the reasons for
the lower modulus of elasticity of super-workable concrete. Therefore, a different model
has been proposed to estimate the modulus of elasticity of super-workable geopolymer
concrete.
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