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Storage Tank Output1000MT Phase3
Storage Tank Output1000MT Phase3
TANK DIMENSIONS
Diameter of Tank
D = 8.600 m
Height of Tank
H = 21.600 m
PRODUCTS STORED
Design Specific Gravity
G = 0.85
DESIGN PARAMETERS
Maximum Design Temperature
T = 75 �C
Design Metal Temperature T-
amb = 32 �C
Modifications in Stress and Thickness
# Reduction factor (Annex M)
RF = 1.0
# Ratio of the material�s modulus of elasticity (Annex M)
Et/Es = 1.0
Design Pressure
Pi = 1.00 kPa
External Pressure
Pe = 0.25 kPa
Pressure Combination Factor
Fp = 0.4
Design Pressure Gauge
# Slope of roof
Tan(Theta) = 0.2
# Height magnified quantity, Pi/(9.8 G) (See F.2) H-
inc = 0.12 m
Boiling point
= 37.80 �C
Maximum Fill Rate
= 250.00 m3/h
Maximum Emptying Rate
= 600.00 m3/h
ROOF DESIGN
Open-Top Roof
= None
Fixed Roof Type
= Supported Cone
Roof Support Columns
= None
Dimension support columns
= P12xSCH20
Material Specification
= ASTM A36M
Corrosion Allowance
CA = 3.00 mm
Joint Efficiency
E = 100 %
Cone Slope
Slope = 1 : 5
Weld Joints
= Full-Fillet
Venting Devices
= Open-Vent
Frangible Roofs
= None
Roof-to-Shell Detail
= Detail-a
# Cover plate
1. Diameter of cover plate
DC = 762.0 mm
2. Thickness of cover plate
tC = 6.0 mm
# Gasket
1. Inside diameter
ID' = 762.0 mm
2. Outside diameter
OD' = 600.0 mm
3. Thickness
t' = 1.5 mm
# Reinforce plate
1. Inside diameter
DP = 625.0 mm
2. Outside diameter
DR = 1150.0 mm
3. Thickness
tRP = 6.0 mm
SHELL DESIGN
Shell design method
= Variable-Design-Point
Check Buckling in Corroded Condition
= None
Corrosion Allowance
CA = 6.00 mm
Joint Efficiency
JE = 100 %
Material Properties
# Modulus of elasticity modified (Annex M)
Es = 199,000 Mpa
# Yield strength modified (Annex M)
Fy = 250 MPa
# Tensile strength modified (Annex M)
Fu = 400 MPa
Allowable Stress
# Maximum allowable product design stress (see 5.6.2.1)
Sd = 160 MPa
# Maximum allowable hydrostatic test stress (see 5.6.2.2)
St = 171 MPa
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No. of tu K C x1 x2
x3 x
Shell (mm) (mm) (mm)
(mm) (mm)
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1 - - - - - -
-
2 4.47 1.12 0.06 437.6 1103.14
169.2 169.2
3 3.88 1.15 0.07 447.46 1151.94
157.68 157.68
4 3.3 1.18 0.08 437.73 1140.95
145.24 145.24
5 2.71 1.22 0.1 431.9 1143.98
131.65 131.65
6 2.12 1.28 0.13 416.93 1120.88
116.5 116.5
7 1.53 1.38 0.17 395.94 1082.53
99.07 99.07
8 0.95 1.61 0.26 360.08 1003.59
77.87 77.87
9 0.36 2.61 0.5 266.77 758.28
48.25 48.25
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No. of tu K C x1 x2
x3 x
Shell (mm) (mm) (mm)
(mm) (mm)
-----------------------------------------------------------------------------------
-----------------------
1 - - - - - -
-
2 10.04 1.05 0.03 278.05 472.75
253.55 253.55
3 9.5 1.06 0.03 265.97 445.87
246.58 246.58
4 8.97 1.06 0.03 247.27 398.26
239.64 239.64
5 8.44 1.06 0.03 226.58 344.96
232.39 226.58
6 7.91 1.07 0.03 205.21 289.82
224.93 205.21
7 7.37 1.07 0.04 180.79 225.53
217.24 180.79
8 6.84 1.08 0.04 151.99 147.97
209.27 147.97
9 6.33 1.08 0.04 119.98 60.56
201.2 60.56
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Shell Plate Shell Design Hydrotest Design
Nominal Shell
Course Width Course Liquid Shell Shell
Shell Weight
Number Height Level Thickness Thickness
Thickness
(mm) (mm) (mm) tt (mm) td (mm)
ts (mm) Ws (N)
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-----------------------
1 2,400 21,600 20,720 5.03 10.57
12.0 59,927
2 2,400 19,200 18,320 4.47 10.04
12.0 59,927
3 2,400 16,800 15,920 3.92 9.56
10.0 49,939
4 2,400 14,400 13,520 3.33 9.03
10.0 49,939
5 2,400 12,000 11,120 2.74 8.49
10.0 49,939
6 2,400 9,600 8,720 2.15 7.95
8.0 39,951
7 2,400 7,200 6,320 1.56 7.41
8.0 39,951
8 2,400 4,800 3,920 0.97 6.88
8.0 39,951
9 2,400 2,400 1,520 0.37 6.34
8.0 39,951
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Shell Shell Actual width
Transpose
Course Thickness Shell course
Width
Number t-actual (mm) W (mm)
Wtr (m)
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1 12.00 2,400
0.871
2 12.00 2,400
0.871
3 10.00 2,400
1.374
4 10.00 2,400
1.374
5 10.00 2,400
1.374
6 8.00 2,400
2.4
7 8.00 2,400
2.4
8 8.00 2,400
2.4
9 8.00 2,400
2.4
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Shell Manhole
# Type of Shell Manhole
= Circular
# Manhole neck
1. Minimum thickness of bolting flange
tf = 18.0 mm
2. Minimum neck thickness
tn = 6.0 mm
3. Outside diameter of neck
OD = 750.0 mm
4. Minimum distance from shell-to-flange face
J = 300.0 mm
5. Minimum distance from bottom to center manhole
HN = 879.0 mm
# Cover plate
1. Minimum thickness of cover plate
tC = 24.0 mm
2. Cover plate diameter
DC = 984.0 mm
# Gasket
1. Inside diameter of gasket
ID' = 762.0 mm
2. Outside diameter of gasket
OD' = 899.0 mm
3. Thickness of gasket
t' = 3.0 mm
# Reinforce plate
1. Thickness of reinforcing plate
T = 12.0 mm
2. Length of side of reinf. plate or diameter reinf. plate
Lrp = 1545.0 mm
BOTTOM DESIGN
Style
= Cone DownTo Center
Drip Ring
= None
Slope of Bottom
Slope = 1 : 50
Nominal thickness, including corrosion allowance
tb = 10.00 mm
===> Bottom plate thickness satisfy Clause 5.4.1
ELEVATED TEMPERATURE
Tank Bottoms
# Stress concentration factor for the bottom plate
K = 4.0
# Difference between the ambient temperature and design temperature
T = 43 �C
# Difference in fill height between the full level and the low level
H = 20.6 m
# Nominal thickness of the tank�s bottom shell course
t = 12.0 mm
# Nominal thickness of the annular bottom plate
tb = 18.0 mm
# Minimum yield strength at the maximum design temperature
Sy = 250 MPa
# Factor to account for radial restraint shell-to-bottom junction
C = 0.85
# Foundation factor
B = 4.0
===> Indicates that loading conditions are not sufficient (negative S)
H and CT must large enough
INTERNAL PRESSURE
API 650 Basic Design plus Annex F.1 through F.6
===> Proof < Pi <= (Pshell + Proof)
# Nominal weight of shell plate plus appertunance
Ws = 493,896 N
# Nominal weight of roof plate plus any attached structural
DLR = 28,454 N
# Gravity pressure of roof plate
Proof = 0.49 kPa
# Gravity pressure of shell plate
Pshell = 8.499 kPa
EXTERNAL PRESSURE
Total Design External Pressure for The Roof
# Dead load, the tank component calculated using nominal thickness
DL = 0.49 kPa
# Minimum roof live load on horizontal projected area of the roof
Lr = 1.0 kPa
# Design external pressure loading on the roof (V.7)
Pr = 1.59 kPa
Elastic buckling
Elastic = 0.06722
===> Buckling will be elastic (>= 0.00675)
Stability factor
psi_factor = 1.0
===> Thinnest shell thickness is O.K (tsmin B > tsmin V.8.1.3)
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1 12.00 2,400
676.18
2 12.00 2,400
676.18
3 10.00 2,400
428.657
4 10.00 2,400
428.657
5 10.00 2,400
428.657
6 8.00 2,400
245.377
7 8.00 2,400
245.377
8 8.00 2,400
245.377
9 8.00 2,400
245.377
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VENTING
Type of normal vent
= Open-Vent
Fill Rate
Vt = 250.00 m3/h
Empty Rate
Vo = 600.00 m3/h
Boiling point
= 37.80 oC
Number of normal vent
= 1.00
Maximum Tank volume capacity
= 1067 m3
Outbreathing
# Liquid movement in requirement (Table 1B API 2000)
= 2.02
# Venting capapcity for maximum liquid movement in
Vp1 = 505 Nm3/h
# Thermal effect requirement (Table 2B API 2000)
Vp2 = 108 Nm3/h
# Total Outbreathing venting capacity (Vp = Vp1+Vp2)
Vp = 613 Nm3/h
SEISMIC CALCULATION
Design liquid level for seismic calculation
HL = 20.6 m
Ratio D/H
D/HL = 0.417
Importance factor
I = 1.00
Response modification factor for impulsive
Rwi = 3.5
Response modification factor for convective
Rwc = 2.0
Overturning Moment
# Height from the bottom to the roof center of gravity
Xr = 21.887 m
# Height from the bottom to the shell�s center of gravity
Xs = 9.851 m
# Overturning Ringwall Moment (see E.6.1.5-1)
Mrw = 6,720,794 Nm
# Overturning Slab Moment (see E.6.1.5-2)
Ms = 7,596,220 Nm
Anchorage Requirement
# Effective specific gravity (E.2.2 Notations)
Ge = 0.850
# Uplift load due to product pressure per unit circumferential length w-
int = 2,150 N/m
# Tank and roof weight acting at base of shell (see E.6.2.1.1.1-2)
wt = 19,326 N/m
# Weight of the roof supported by the shell circumferential length
wrs = 1,053 N/m
Freeboard
# Acceleration coefficient for sloshing wave height (E.7.2-2)
Af = 6.45 %g
# Sloshing wave height above the product design height (E.7.2-1)
ds = 0.23 m
# Minimum Required Freeboard (Table E.7) ds-
min = NA
===> Freeboard of 0.7ds is recommended for economic considerations but not
required
Estimating Tank Uplift
# Maximum uplift at the base of the tank shell for a self-anchored
Yu = 125.16 mm
(E.7.3.1-1a)
Sliding Resistance
# Friction between the tank bottom and the foundation or subgrade
Vs = 4,225,745 N
(E.7.6-1)
# 0.6 x Mw + Mpi
= 601,207 Nm
# MDL / 1.5 + MDLR
= 1,538,188 Nm
# Mw + Fp x (Mpi)
= 685,498 Nm
# (MDL + MF) / 2 + MDLR
= 2,704,134 Nm
# MWS + Fp x (Mpi)
= 677,863 Nm
# Criteria Condition
1. 0,6 Mw + Mpi < MDL/1.5 + MDLR
= Satisfy
2. Mw + Fp(Mpi) < (MDL + MF)/2 + MDLR
= Satisfy
3. Mws + Fp(Mpi) < MDL/1.5 + MDLR
= Satisfy
===> Anchorage against moment due to wind pressure is not required
Sliding Friction
# Sliding due to horizontal wind load (see 5.11.4)
Hw = 55,286 N
# Maximum allowable sliding friction (see 5.11.4)
Ha = 232,953 N
===> No sliding due to wind load (Hw < Ha)
FOUNDATION DESIGN
Foundation Design Loads
# Live load
Live load on roof
LLr = 1.00 kPa
Area Projection to horizontal of roof
Ar = 58 m2
Total live load on roof
LL = 58,111 N
# Dead load
Weight of roof plate
Wr = 28,454 N
Weight of bottom plate
Wf = 60,031 N
Weight of Shell plate
Ws = 493,896 N
Total dead load acting on shell
DL = 582,381 N
# Wind load
Reaction due to wind load
W = 68,087 N
Moment due to wind load
Mw = 585,546 Nm
Base shear due to wind load
Hw = 55,286 N
# Seismic load
Reaction due to seismic load
E = 883,281 N
Moment due to seismic load
Ms = 7,596,220 Nm
Total Base shear due to seismic load
V = 706,526 N
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Load Case Formula
Axial Load (kN)
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Live Load LL
58.11
Dead load DL
582.38
Operating Load F
9,981.98
Hydrostatic Load Ht
12,313.58
Reaction due to Wind Load W
68.09
Reaction due to Seismic Load E
883.28
Combo1 DL + F + Pi
10,564.36
Combo2 DL + Ht + Pt
12,895.96
Combo3 DL + W + Fp Pi
650.47
Combo4 DL + W + 0.4 Pe
650.47
Combo5a DL + Lr + 0.4 Pe
640.49
Combo5b DL + Pe + 0.4Lr
605.63
Combo6 DL + F + E + Fp Pi
11,447.64
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Load Case Formula
Axial Load
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Base shear due to Wind Load Hw
55.29 kN
Base shear due to Seismic Load V
706.53 kN
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Load Case Formula
Axial Load
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Moment due to Wind Load Mw
585.55 kNm
Moment due to Seismic Load Ms
7,596.22 kNm
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# Number of pile
Axial ultimite bearing
Ru = 2250 kN
Lateral ultimite bearing
Hu =
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Live Load 0.08 0
1
Dead Load 0.78 0
1
Operating Load 13.31 0
14
Hydrostatic Load 12.31 0
13
Reaction due to Wind Load 0 0
0
Reaction due to Seismic Load 0 0
0
Combo1 14.09 0
15
Combo2 17.19 0
18
Combo3 0.65 0
1
Combo4 0.65 0
1
Combo5a 0.85 0
1
Combo5b 0.81 0
1
Combo6 15.26 0
16
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